Ult||M|l)l[i|||ii 11 iiiiiiiiil !!|i! :!| > ! i • I II llliiii >.!!". and M[ =Audf, = (34o) 175 rfi Ai 192 hi which Ml is the true bending moment of the actual cross section Ai at mid belt. We have •WTitten this modification of (34), not for use in design, but merely for the purpose of instituting a comparison with empirical formulas obtained by Mr. Turner to express the results of numerous tests made by him. On pages 26 and 2S of his "Concrete Steel Construction" he has given equations expressing the values of stresses and moments in mushroom slabs which in our notation may be written as follows: — TT' L W L W L Ml = Ai j d U = , aud f. = = (35) 200 ■ ' 200 X 0.S5 d Ai 170 d A^ in which he has assumed 0.S5 as a mean value of j. It is seen that equations (34a), obtained from rational theory alone, are in practical agreement with (35), which were deduced from experimental tests of mushroom slabs, where the numerical coefiicient mtroduced is entirely empirical. As will be seen later, (34) is the equation which ultimately con- trols the design of the slab reinforcement; so that the agreement of these two entirely independent methods of establishing this funda- mental equation cannot but be regarded with great satisfaction as affording a secure basis for designs that may be safely guaranteed by the constructor, as has been the custom in constructing standard mushroom slalis. The slab theorj- here put forth diverges so radically from the results of beam theory that we introduce here the following compar- ati^•e computation of the smallest values of true bending moment and stress in steel, which can be obtained by beam theory for the side belt parallel to .r. as follows: — That part of the side belt between the lines of contra-fiexure is simply supported at its ends by shearing stresses, and so may be taken to be a simple beam resting on supports at these end lines. 28 STRESSES BY BEAM THEORY AND BY TEST Hence the true stress /g and the true bending moment M' at the middle of this simple uniformly loaded beam may be computed from the equation, M' = Aiid/, = ITf'L' : (36) in which M' is the total moment of resistance. Ai is the total right cross section of the reinforcement, W' is the total uniformly distributed load, and L' is the length of the beam. The length of the simple beam in that case is evidently the distance along X between Hues of contra-flexure, viz, L = f aV3 = 3 -^ V3, where L is the edge of the panel, and the total load at most will be that already proven to be carried by the side belt viz, q h per unit of length, or a total for a span L' of W' = qh L' = iqab sfs = ^W Vz where TF = 4 ga6 is the total load on the panel, hence W L ^ ^ M' = Ai jdfs = (36a) 48 It thus appears that according to simple beam theory the true stress, or the cross section of steel required in the belt, is four times that obtained by slab theory as shown by (34a). Since (34a) is in good accord with experimental tests, this comparison justifies the statements made near the beginning of this paper respecting the inapplicability of beam theory to the computation of slab design. The floor of the St. Paul Bread Co. Building, previously men- tioned,is a rough slab 6" thick, and has panels 16' x 15', with ten 3/8" round rod reinforcement in each belt, built for a design load of 100 pounds per square foot; constructed in winter and frozen, the final test was not made until the end of its first summer after unusually complete curing, such as might make the value of K given in (6) not entirely applicable. In one long side belt, extensometer measure- ments were made at the mid span on three rods, (1) a middle rod, (2) an intermediate rod and (3) an outside rod of the belt, with the following results for the given live load in pounds per square foot: Live Loads 108. 4# 316. 8# 416. 8# /s = Ee, (1) (2) (3) 7650 7080 7320 15000 14190 13920 17940 16470 17160 Average 7350 14370 17200 /. by (34) 5000 14440 19000 STRESSES AT YIELD POINT 29 The observed results are seen to be in excellent agreement with those computed from (34) for the heavier loads, while any disagree- ment is on the safe side. Agreement is not expected for light loads. The accuracy and applicability of (34) and preceeding formulas is dependent on the fixity of the lines of contra-flexure (24) which were previously stated to be practically immovable because of the sudden large change of the moment of resistance of the slab at those lines. That fact may be put in a more definite and convincing form than has been done so far. Consider for a moment that form of continuous cantilever bridge where there are joints between the cantilevers over the successive piers (which are in the form of a letter T) and the intermediate short spans which connect the extremities of the cantilevers. At such joints the resisting moments vanish, and they form in a sense artificially fixed points of contra-flexure. The same thing approximately occurs at the edge of the mushroom, because there the reinforcing steel rapidly dips down from a level above the neutral plane to one below it, and the sign of the moment of resistance changes thru zero at that edge. Furthermore, it may be proper to state in this connection that the foregoing theory has been developed in consonance with the general principles of elasticity, and that somewhat different condi- tions and relations are thought to exist when the steel at the middle of the side belts reaches its yield point, as it does in advance of the rest of the reinforcement. As the yield point is reached equations (34) no longer hold; for, as will be seen more clearly later, the single belt of reinforcing steel, which crosses the circumference of an ap- proximately circular area of radius L/2 about the center of each column, will everywhere reach the yield point at practically the same instant, and if loaded much beyond this will develop a continuous line of weakness there. The equations that hold in this case will be approximately those due to the actual cross section A i of the belt, in place of (34) , which contain the effective cross section, viz : W L r 3 qa^ b s 4x Mi = A 12 X 0.91 di 4i W L 117 di Ai 128 (37) which may be regarded as expressing the relations that exist at the limit of the elastic strength of the slab and the beginning of perma- nent deformation, tho not necessarily of collapse. 30 STRESSES IN CONCRETE The percentage of reinforcement in standard mushroom slabs is small enough to make their elastic properties depend upon the resistance of the steel. The stresses in the concrete may then be be computed from those in the steel, but many uncertainties attend any such computation. It is usage, fixed by the ordinances of the building codes of most cities to require the application of the so called "straight line theory" in such computations, not because that will give results which will be verified by extensometer tests of com- pressions in the concrete, for it will not, but because it is definite and on the side of safety. Furthermore it is usually prescribed that the ratio of the modulus of elasticity of steel divided by that of concrete shall be assumed to be 15, where the moduli are unknown by actual test of the materials. This is usually far from a correct value. The consequence is that the results of computation of the stresses in concrete are highly artificial in character, and should not be expected to be in agreement with extensometer tests. With this understanding the computed stress in the concrete at the middle of the side belt will be found as follows: — Let id be the distance from the center of the steel to the neutral plane. (It happens to be more convenient in this investigation to use this distance id here and in our previous formulas than to intro- duce the distance from the neutral axis of the slab to the compressed surface of the concrete, as is done by many writers, under the desig- nation k d. These quantities are so related that i -\- k = 1 ) . Then, as is well known from the geometry of the flexure of reinforced concrete beams, in case tension of concrete is disregarded, k E, /c = — • — /s (38) i E, where the subscripts c and s refer to concrete and to steel respectively. Applying (38) to the greatest computed stress f^ = 19000 in the St. Paul Bread Go's Building, gives a computed stress /„ = 492; but taking the greatest observed stress /^ = 17940 gives /c = 465 lbs. per sq. inch, as the greatest computed compressive stress in the concrete at the middle of the side belt, if i = 0.72. The tensile stress across the middle of the side belt at the extreme fiber of its upper surface is fixed by the curvature of the vertical sections of the slab in planes that cut the side belt at right angles. As stated previously all such planes make cross sections of the side belt that are identical in shape. That is a consequence of DEFLECTIONS IN COLUMN HEAD AREAS 31 the conclusion reached previously, that all the rods in the side belt are subjected to equal tensions. The curvature of these sections is controlled by the stiffness of the mushroom heads, which is so great as to make the curvature very small. No considerable tensile cross stresses are consequently to be apprehended; but in case the stiffness of the head were to be decreased, stresses might arise such as to develop longitudinal cracks over the middle rod of the side belts. 10. In order to obtain practical formulas for the deflections and stresses in the steel thruout the areas at and near the tops of the columns where all the belts cross each other, and lying between lines of contra-flexure, we shall have recourse to (30) and (31) which are here superimposed on each other, and combined together. Were there no steel here in addition to the side belts, that superposition could be correctly effected by writing a value of z whose numerator would be the sum of the numerators of (30) and (31), for that would superpose the loads of the two side belts, and thus place the total required loading upon this area as previously explained; and then by writing for a denominator the sum of the denominators of (30) and (31), for that would superpose and combine the resistance of all the steel in both belts. But such a result would leave out of account the' reinforcement arising from the diagonal rods, and the radial and ring rods, which should also be reckoned in as furnishing part of the resistance. Supposing this additional steel to be distributed in this area in the same manner as is that of the side belts, a supposition which is very close to the fact, we may write (1 - K^) g (g + &) 3 z = -— [(a -- X ) + (6 —y)\.. (39) in which 2A is the cross section of the total reinforcement in this area regarded as forming a uniform sheet, i and j stand for mean values that have to be determined by the percentage of reinforce- ment and its position, while d is the mean distance of the center of action of the steel above the lower compressed surface of the con- crete at the point xy. We may conservatively assume in the standard mushroom that the center of action of the steel is at the center of the third layer of rods from the top, as will appear more clearly later. This defines d, which we shall consequently designate by ^3. It remains therefore to estimate the amount of the total rein- forcement SA, and then find mean values of i and j- 32 MEAN REINFORCEMENT OF HEAD In case of reinforcing rods which are all of them continuous over a head without laps, the percentage of reinforcement falls only slightly below 4 times that at the middle of a side belt; but on the other hand were none of them continuous for more than one panel and each lap reached beyond the center of the column to the edge of the mushroom, the percentage of reinforcement would not be less than 7 times that at the middle of a side belt, and to this must be added that due to the steel in the radial and ring rods. Thus the percentage of reinforcement here may be varied not only by reason of the larger or smaller number of laps over each mushroom, but by reason of the length of the laps, from perhaps 3.75 to 7 times that at the middle of a side belt. For standard mushroom construction using long rods, it may be taken conservatively as a 4.25 times that at the middle of a side belt. It is impossible to make an estimate that will be accurate for all cases, but commonly the 8 radial rods of a 20' x 20' panel are equivalent in amount to a single 1-1 /S" round rod, or a 1" square bar circumscribing the area under consideration, that is to 4 square inches of additional reinforcement to be distributed in the width of a single side belt. The two rings rod, of which the larger is commonly 7/8" round, and the smaller 5/8" round, may be taken to increase the reinforce- ment of this area by at least one square inch of cross section, giving all told some five square inches of cross section additional, equiva- lent forty-five 3/8" round rods, or twenty-one l/2" rods. It thus appears that the increased reinforcement from this source reaches from 2 to 4 times Ai, and we may safely assume a mean total rein- forcement over this area of S.4 = 7.5 ^1 (40) of which the center of action may be pretty accurately stated to be at the middle of the third layer of reinforcement rods from the top. In the standard design of mushroom floors for warehouses with panels about 20' x 20', the mean percentage of reinforcement for a single belt Ai being about 0.23%, may be taken by (40) for a rein- forcement 7.5 Ai as 7.5 X 0.23 -I- = 1.75% The corresponding value of j is 0.83, and we shall have iS 4 = 0.83x7.5 Ai = 6^1 (41) As previously stated, these equations (containing estimated mean numerical values) are given as a specimen computation for the purpose STRESSES AT EDGE OF CAP 33 of making comparisons. In actual design, computations like these should be made which introduce the exact values appearing in the design under consideration. We now derive from (39) and (40) by the help of (23) the follow- ing equations for this area where the belts all cross : — 5^ 2 ±(1 — K"") q{a + b) f, = Eei = ±Eids dx' QOjdsAi {3x^ — a') Ml = 7.5Add^fs (1 - K ') 12 ■qia + b) (3a;^ — a^) .(42) in which j and rf;; are less than in (33) and (34), as has been stated previously. Apply (42) to find the stresses at the edge of the column cap on the long side Li. Let 5 = 2a; be the shortest distance along the middle of the side belt parallel to x between the edges of the caps of two adjacent columns, and introduce the values j = 0.83, K = 0.5, and W = iqab, then; W Li (Li + L2) (3B^/Lf —1) /s = 800 rfg 4l L2 Ml = 7.5 Aud^f, 128 L, 1) (43) in which 7.5 A-i is the effective cross section of the steel in this area, and Ml is the true resisting moment of the steel derived from the elongation, and ^3 is as stated after (39). Take the case of a square panel, and assume the diameter of the column cap to be 0.2Li, then B = O.8L1 and (43) reduce to: /s W Li 435 da 4i Ml = 7.5Audsfs W Lr 70 (44) It will be readily seen that if d^ in (44) is more than 0.4 of the vertical distance designated by rfi in (34), (as it must be) then the stress /g in (34) at the middle of the side belt exceeds /g in (43) at the edge 34 GREATEST STRESSES OVER COLUMN of the cap. But this does not prove that the stress in the concrete at the edge of the cap is less than that at the middle of the side belt, for, the value of i in (37) at the middle of the side belt is about 2/3 and at the edge of the cap about 1/2, as will be seen by consulting Turneaure and Maurer, page 57, for values of i corresponding to the values of j at these points. Hence, using these values of i, if primes be used to designate the stress at the edge of the cap, we have by (38), /;//e =2/;//, ^ (45) from which it is seen that the stress fs at the edge of the cap must be only half that in the side belt in order that the corresponding stresses in the concrete may be equal. But ordinarily 2/s >/s, and so/c >/c. The stress in the concrete at the edge of the cap will be computed from that of the steel found in (44) by using (38), in which if we put i = K = I, -we have /J = /J /15, as the computed value of the stress at the edge of the cap. Tests have seemed to show that much higher compressive stresses may be safely permitted in the concrete around column caps where there is compression in two directions, than in the extreme fiber of a beam where compression takes place in one direction only. A like principle applied to the extreme fiber at the middle of the side belt where tension exists at right angles to the compression would show that there only a low value should be permitted in compression. In order to compare the greatest stresses in the steel across the mushroom with that at the middle of the side belts in a square panel let B = Li = L2 in (43), then the stress in a section thru the column center along the edges of the panel over the mushroom area is found from the following equations: W L, f» = 200 ^3 Ai Ml = 7.5 Aijd3n = W Li 32 (46) which are to be compared with (34), from which it appears that if ^3 in (46) is more than 7 /8 of dj in (34), the stress in the steel across the mushroom is less than at the center of the side belts. In any case these stresses are so nearly equal that the inadvisability of decreasing the steel in the mushroom head below standards indicated above is evident. However, some of the steel at the edge of the mushroom especially the outer hoop is at such level in this right STRESSES OVER CAP 35 section of the head as possibly to assist the concrete in bearing com- pressive stresses. Such a large portion of this section, moreover, falls within the cap, that no question of its stability and safety need arise, in case the collar band of the column is sufficient to resist the comparatively small tensions of the radial rods. It will be noticed that in order to make /^ and f^ as small as possible in this area ^3 must be made as large as possible, i. e., the steel at the edge of the cap must be raised as near the top of the slab as possible. Neglect of this is to invite failure and weakness such as has overtaken certain imitators of the mushroom system. A final remark is here in place respecting the values of j and ^3 in this area. The stresses /^ and /„ diminish very rapidly towards the lines of contra-flexure, where they vanish, and the fact that the steel also rapidly increases its distance from the top of the slab at the same time might be regarded at first thought as requiring some modification of the assumptions we have made as to the values of j and dz, which are approximately correct at the edge of the cap where the steel is placed as near the top surface as due covering will permit. But the fact is this: the only consideration of importance is the one respecting the position of the steel in that part of this area where the moments and stresses are large. The effect of the position of the steel near the lines of contra-flexure is negligible, and the fact that the amount of reinforcement may be somewhat smaller near these lines than elsewhere may also be neglected, so that the mean effective reinforcement previously estimated is likely to be an underestimate rather than the reverse. Further, the fact that the slab is practically clamped horizontally either at the edge of the cap or the edge of the superposed column, instead of at its center as assumed in our formulas, renders the results given thus far slightly too large. Good average values of the size of steel used in the standard mushroom system of medium span would make the radial rods 9/8" round, the outer ring rod 7/ 8" round, the inner ring rod 5/8" and the belt rods 3^ S" round. The importance of having the belt rods small is that for a given thickness of slab the smaller these rods are the larger is d in both (34) and (43) and consequently the smaller is/s and Ai. 11. In attempting to consider the stresses in the diagonal rods of the central rectangle between the side belts of a panel, it will be noticed, as stated before, that no true bending moments are propo- gated across the vertical planes or lines of contra-flexure (24) which 36 DEFLECTIONS IN CENTRAL AREA OF PANEL bound it, and since the vertical shearing stresses at these lines are uniformly distributed along them, as already shown, (28), there are no true twisting moments in these planes. The curvatures of this rectangle will consequently depend upon its own loading and the resistance of its own moment of inertia, regarded as uniformly dis- tributed, independently of that of other parts of the slab. Hence (21) may be correctly applied to this area, regardless of the values which / (and q) may assume elsewhere, provided only that the values of / in other areas may be assumed to have constant values thruout those areas, and, further, that those areas are sym- metrically disposed, so that all central rectangles have one and the same given value of / thruout, all side belts also have one given value of /, and the mushroom heads have a given value also, each of these three sorts of areas being independent. The truth of this proposition has been heretofore tacitly assumed in applying (21) to these latter areas as has been done. It will be seen however, that the values of z obtained from such diverse equations express deflections of any point xy on the supposi- tion that all the areas considered have the same value of /; but these separate equations, each with its own peculiar value of /, can be used separately to find the difference of level Zi — Z2 between any two points Xi Hi and X2 y2 which lie in an area where / may be regarded as constant. We shall return to this point when we come to the derivation of practical deflection formulas. For convenience in computing stresses in the rods of the diago- nal belt, let the direction of the coordinates be changed so that in square panels they will lie along the diagonals which make angles of 45° with those used thus far. In (21) let X = lV2{x' + y'), J/ = K2(a;' — 2/'), then ' = J'^.^iv! t«' - «'(^" + y'"^ + ^'V' + 5(^V)i .... (47) in which the panel is square and the axes of x' and y' He along its diagonals, while the value of ^A/g is the effective cross section per unit of width of all the reinforcement in this area regarded as a single uniform sheet of metal, and g = 7/8 a, is the width of a diagonal belt, and is equal to the diameter of the mushroom head. In rectangular panels g = 7/l6 (a -|- b). ELONGATIONS AND SHEARS IN CENTRAL AREA 37 From (34) we have 5z (1 — K^) q g r'^ 9AF--w2yJ ^'(^''+3;/'')-2a^^'] (48) ox 24: E ij d zA 8'z dh {l~K')qg ei=e2 = —id—-=—id—- = [2a^— 3(x'Hw'^](49) dx' by^ 24Ejd^A 8'z il-K')qgx'y' and — ■ = (50) dx by 4Eijd''1,A These expressions satisfy (20) as they should, for (20) is inde- pendent of the directions of the rectangular axes x and y. From (49) it appears that ei = = /s, on the circumference of the circle x^-{- y'^ = f a^, which passes thru the points where the lines of contra-flexure intersect. By (19), which holds for any rectangular axes, and by (50), we find n' = \0-~K) qx' y' (26)' From (26) ' it appears that in sections by all vertical planes parallel to the diagonals, the twisting increases uniformly with the distance from the diagonal. Hence by (9) we have / 5mi 5n g — y , 1 ,- I = \qx' \bx by / / SmJ 5n ' \ \by' bx' J .(28)' It thus appears that the same law holds for vertical shearing stresses on planes parallel to the diagonals, as holds in (28) for planes parallel to the edges of the panel. In standard mushroom designs the edges of the diagonal belts intersect on or very near to the edges of the side belts. That makes the middle half of the central square to be covered by double belting, and the remainder of it by single belting, so that 2 A = 1.5^2 or perhaps 1.6 A2, and the mean value of A, the reinforcement per unit of width of slab here, is to be found by dividing this by the width of a belt, which is 7/8 a. We should then find A= 1.5 A2/ 7/8 a = 1.7 A2/a. But this mean value of A is not its mean effect- ive value for this area, because the reinforcement is so disposed as 38 MEAN REINFORCEMENT STRESS AT PANEL CENTER to furnish the larger values of I in the central diamond just where the largest true applied moments and stresses occur. The mean value of A in the central diamond is 2A2 / 7/8 a = 2.3A2 / a. The mean effective value lies between these two extremes, probably nearer the latter than the former. A similar question was discussed in connection with (40) and (41). We shall assume as the mean effective reinforcement in this central rectangle, A = 2A2/ a, and / = 2A2 ij dl/a or in case of rectangular panels I = 4.A2ijdl/(a + b) (51) In case of rectangular panels the term 2a^ in (49) should be replaced by a^ + &^ as a mean value to make it depend the dimensions of the panel symmetrically, as it must. Making these substitutions in (49) we have at a; = = y the center of the panel. Tf (Li +L2) (Lf + ii) CiTFLi L = Ee = 1024 Li L2 A2 j da 256 A2 j dz W{L, + L2) {Ll + Ll) Ci W L, .(52) Ml = 2A2Jd2f, = 512 Ll L2 128 where Ci = UL^/Ls + 1) (1 + L^/h^. Take i = 0.89. If 1 > L2 /-'^i> 0.75 then l, y = h, substitute these values in (30), take i = 0.71, j = 0.91, k = 0.5 and subtract the value z at the second point from that at the first point, which gives the following value of the deflection of the one point below the other : W Ll 10.7 X 10'° d? Ai 42 ACTUAL DEFLECTIONS IN CENTRAL AREA, IN HEAD in which hi is the vertical distance from the center of the single belt of rods at the mid span of the side belt to the effective top of the slab, considering the strip fill or other concrete finish at its effective value. In the same manner take the difference of level in the central rectangle bounded by the lines of contraflexure between the center point at a: = 0, y =0 and the corner x = ^ a V3, y = ^bVshy using (21) and (51) and introducing the values i = 2/3, j = 0.89, etc., and C2 = l/4(Li/L2 + 1) (1 + Lt/Lt), then: C2W Ll A22 = 7^^ (55) 6.56 X 10^° dl A2 in which A2 is the cross section of one diagonal belt and /i2 is the vertical distance from the center of the upper or second diagonal belt to the effective upper surface of the panel at its center. On evaluating C2 above, we find when 1>L2/Li >0.75 then 1> C2 >0.77 hence we may with sufficient accuracy for practical purposes assume C2 = L2/L1 (56) Deflections in the mushroom area between lines of contraflexure (24) are to be derived from (39) (40) and (41) by introducing i = \, j = 0.83, k = 0.5 and 1,A = 7.5 A^. Assuming the diameter of the cap to be 0.2Li we have, at its edge where x = 0.8a, y = b, from (39) W Ll (L1/L2 + 1) /36\2 19.1 X 10'° dl A W36\2 -(— ) (57) 1 Vioo/ The value of z at the edge of the mushroom area, where x = ^ a Vz, y = b, is to be obtained from (57) by replacing the last factor by 4/9; and the deflection between the edge of the cap and the edge of the mushroom obtained by taking the difference of these quantities is as follows: WLUL1/L2 + 1) 60xlO'°d^4i ^''= ..■■,.10.2. -- (58) in which h-j is the vertical distance of the center of the third layer of reinforcing rods over the edge of the cap above the bottom surface of the slab. TOTAL DEFLECTIONS BELOW EDGE OP CAP 43 Similar expressions may be obtained for tlie values of z and A2 on the side parallel to ij, where x = a &i ij = 0.86, and y = \ 6^3, by exchanging L^ and L2 in (57) and (58) . Take half the sum of (57) and the corresponding values so ob- tained aX X = a, y = 0.86, as the value of z at the edge of the cap where it is intersected by the diagonal of the panel, viz. ir (Li + Lo) {L\ + L\) / 36 •. • (59) 38.2 X 10'° Li Lo dl A 2)/36_y 1 Vioo/ and subtract this from the value of z on the diagonal at the corner of the mushroom area where x = \ aV^S, y = 3 6^3 and we have C2W L\ A z, = ~~^~ (60) 12.5 X 10'° 4 Ai as the deflection along the diagonal between the edge of the cap and the intersection of the lines of contraflexure, in which C2 and h^ are as previously defined. Let Di = A^i + AzsX ^q^-^ and D2 = Az2 + Azi,] in which Di is the deflection of the mid point of the side belt below the edge of the cap, and D2 is the deflection of center of the panel below the edge of the cap. The proportionate deflections of these points are obtained by dividing by the spans, viz: Di/Li and D2/ ^ L\ + L\ r2 13. Estimated proportionate deflections may be obtained from (61) under such circumstances as to convey reliable information respecting what may be reasonably expected. Let h = the total thickness of the slab. The limiting values of the thickness of standard mushroom construction are expressed as follows: Li/20>/i>Li/35, (62) and assuming that the reinforcing rods are l/2" rounds with l/2" covering of concrete we shall have from the definitions of di, (^2 and rfs, already given h = di + 0.75 = ch + 1.25 = dg + 1-75 (63) Substituting these in (62) etc. we have Li /20 — 0.75 > di > Li /35 — 0.75 ] Li/20 — 1.25 > da > A/35 — 1.25 \ ... .(64) Li/20 — 1.7& > dg > Li/35 — 1.75 44 PROPORTIONATE DEFLECTIONS If it be assumed that we are dealing with medium sized panels about 20' X 20' (64), may be written in the form: — (1 — 0.062) Li/20 > rfi > (1 — 0.02) Li/35 (1 — 0.1) Li/20 >d2> (1 — 0.036) Li/35 (1 — 0.15) Li/20 > ^3 > (1 — 0.05) Li/35 or, 0.94 di > — 20 ii 0.98 35 0.90 d2 > — 20 Li 0.964 > 35 0.85 dz > — 20 Li 0.95 > 35 .(65) In (54), (55), (58) and (60) replace W Lj by its value given in (34), viz, 175 di Ai fs, and we have A Z2 = A zs = A Zi = LlL 6.11 X 10* di 3.75 X 10^ dl A2 d^L\{U/L2 + 1)/, 34.3 X 10* dl C2d,L\U 7.14 X 10* dl (66) in which /^ is the greatest stress in the steel, i. e., at the mid side belt, employed here to express deflections instead of expressing them in terms of panel load as was done previously. RELATIVE DEFLECTIONS AT MID SPAN 45 Introduce into (66) the numerical ^'alucs given in (65) which will then express limiting values of deflection for medium spans. For simplicit}^ let Li = L2 then: •2S7 > --: > 170 162 > > 106 urAz2 660 > > 451 lO'Azs 275 > > 188 10°AZ4 .(67) By (61) we have the proportionate deflection of the side and diagonal belts as follows: — L287 66OJ 10° Li Ll70 45lJ 10° Ll62 275jl0°%2 Ll^2 L1O6 ISSj 10° \2 Is 200 X 10° < < < < ,/; 141.4x10° ii ^2 If /, = 16000, If f, = 24000, 123.4 x 10° 95.9x10° 1 £>, 1 — < 1 < — SS4 Li ^ 2 600 1 D2 1 < < 590 Li % 2 400 If /, = 32000, 1 D. 1 — < < — 442 Li ^ 2 300 .(68) .(69) Larger spans then 20 , or smaller steel than 1 2" round, or L2
  • — > 85 ds 95 and using this inequality to eliminate ^3 from (70) we find after reduction C2 W L\ C2W L\ < D2 < 4.46 X 10'° rfi ^1 4.33xl0'°d|^i from which we may write as a mean value _ C2W L\ ^' ^ Ia X 10" dl A, ^^^^ The empirical deflection formula given on page 29 of Turner's Con- crete Steel Construction, when written in these units, is W L\ 4.84 X 10'° di Ai Do = (72) This is identical with (71) when C2 = 0.909, and diverges from it slightly for other admissible values of €2- The practical agreement of (71) and (72) affords a second confirmation of the theoretical deductions made thus far, and this taken in conjunction with the practical identity of formulas (34) and (35), the theoretical and empirical expressions for the maximum tensile stresses in the rein- forcement, furnishes what on the theory of probabilities may be regarded as so strong a probability of the general trustworthiness of the entire theory as to exclude any rational suppositition to the contrary. The various formulas for stresses and for deflections which have been developed in this paper have been obtained under the express proviso that the panel under consideration was assumed to be one of a practically unlimited number of equal panels constituting a continuous slab, all of which are loaded uniformly and equally. The MUSHROOM PANELS INDEPENDENT 47 question at once arises as to the amount and kind of deviations from these formulas which will occur by reason either of discontinuity of slab or loading, such as occurs at the outside panels of a slab or at panels surrounded partly or entirely by others not loaded. The answer to this question depends very largely upon the construction of the fiat slab itself. In the standard mushroom construction it has been found that the stresses and deflections of any panel are almost entirely inde- pendent of those in surrounding panels. This is due to the fact that the mushroom head is an integral part of the supporting column in such a manner that it is impossible for it to tilt appreciably over the column under the action of any eccentric or unequal loading of panels near it. When single panels have been loaded with test loads, no appreciable deflections have been discoverable in sur- rounding panels, and no greater stresses and deflections have been discovered than were to be expected in case surrounding panels were loaded also. Future careful investigation of this may reveal measureable effects of this kind, but they must be small. A Hke statement cannot be made of other systems of flat slab construction where the reinforcement over the top of the column is not an integral part of the column reinforcement itself. Tests on these systems have shown clearly the effects of the tipping of the part of the slab on the top of the column, and lack of stiffness of head, in the increase of the deflection of the single loaded panel over the deflection to be expected in case of multiple loaded panels, and especially in the disturbance of the equality of the stress in the other- wise equal stresses in the rods of the side belts. Such distrubance, by increasing the stress in part of these rods, would necessitate larger reinforcement in the side belts of such systems than would be re- quired in mushroom slabs. The great stiffness of the mushroom head is also of prime importance in taking care of accidental and unusual strains Hable to occur in the removal of forms from under insufficiently cured slabs. 14. In considering the design of the ring rods and radial cantilever rods of the mushroom head, it should be borne in mind that they occupy a position in such close proximity to the level of the neutral surface as to prevent them from being subjected to severe tensile or compressive stresses by reason of the bending of the slab as a whole. Their principal function as slab mem- bers is to resist shearing stresses and the bending stresses due to 48 VERTICAL SHEAK AROUND COLUMN CAPS local bending. Their total longitudinal stresses are too small in comparison to require consideration. Let a cylindrical surface be imagined to be drawn concentric with a column to intersect the slab, then the total vertical shearing stress which is distributed on the surface of intersection is equal to the total panel load W diminished by the amount of that part of the panel load lying inside the cylinder. If the cylinder be not large, the total shear may be taken as approximately equal to W itself. It is evident that the smaller the diameter may be that is assumed for this cylinder, the greater will be the intensity of the vertical shear on its surface and that for two reasons : First, because the totel load thus carried to the column will be greater the smaller the diameter, and second because the surface over which the total shear will be distributed decreases with its diameter. The result of this is that the dangerous section for shear is the cylindrical surface at the edge of the cap. For cylinders smaller than this the increased vertical thickness of the cap diminishes the intensity of the shear. We proceed therefore to consider the manner in which the total vertical shearing stress of approximately TT^ in amoimt is distributed in the material of the cylindrical surface at the edge of the cap. In a beam or slab the horizontal shearing stresses due to bending reach a maximum at the neutral surface. It is a fimdamental con- dition of equilibrium that shearing stresses on planes at right angles shall be equal, and it is this condition that determines the distribu- tion of the vertical shears, which are at right angles to the horizontal shears resulting from bending the slab as a whole. From this we have the well known fact that the vertical shear varies from zero at the upper and lower surfaces to a maximum at the neutral surface, and this is necessarily the manner in which the total shear is dis- tributed at the edge of the cap. The top belt of rods will be sub- jected to comparatively small shearing stresses, and successive layers of rods will be under larger and larger shearing stresses by reason of their greater nearness to the neutral surface, while the total shear borne by the radial rods near the neutral surface will be much larger than that upon the others. The shearing stress in the concrete will need to be considered also. It is to be noticed that all the steel of the belts and mushroom head act together without the necessity of supposing large com- pressive stresses in the concrete to transmit vertical forces, because the belts of reinforcement rest directly upon each other, and these in turn upon the ring rods and radial rods, all in metallic contact VERTICAL SHEAR IN RADIAL RODS, ETC. 49 with each other, in the mushroom head, and so they transmit and adjust the distribution of stresses within the system to a very large extent independently of the concrete. We can then safely assign moderate values of the shearing stress to each of the elements that constitute the slab at the edge of the cap, with the assurance that they will each play a part in general accordance with the distribution which has been already explained. The mushroom is constructed of great strength and stiffness not merely to effect the results which have appeared previously in the course of the investigation but also to ensure the stability of the slab in case of unexpected or accidental stresses due to the too early removal of the forms, before the slab is well cured, at a time when the only load to which it is subjected is due to the weight of the structure itself. The working load to be assumed in designing the mushroom may be taken as the dead load of a single slab plus the design load, provided sufficiently low values of the shearing stresses be assumed in the cross sections of steel and concrete at the edge of the cap for the support of this working load, as follows : For slabs having a thickness oi h = L/35 a mean working shearing stress of 2000 lbs. per square inch at the right cross section of each reinforcing rod which crosses the edge of the cap, a mean shearing stress of 40 lbs. per square inch in the vertical cylindrical section of the concrete at the edge of the cap, and 8000 lbs. per square inch of right cross section of each radial rod. For slabs having a thickness of /i = L/20 the intensities just given may be safely increased by 50 per cent for reasons that will be explained later. For slabs of intermediate thickness increase the intensities proportionately. These values are sufficiently low to enable the structure to sup- port itself before the concrete is very thoroughly cured, and the head so designed will be found after it is well cured to be so pro- portioned as to carry safely a test load of double the live and dead loads for which it was designed. In this connection it seems desirable to investigate what takes place in case of overloading and incipient failure of an insufficiently cured slab, or one unduly weakened by thawing of partially frozen concrete. Suppose that under such circumstances a shearing crack were formed extending completely thru the head at the edge of the ■cap, and we wish to investigate the stresses and behavior of the rods 50 STRESSES IN RADIAL RODS that cross the crack at which shearing deformation has begun to take place. Designate the position of the crack by X. The total vertical shearing stress on a radial rod at X is the sum of two parts found as follows: First, the vertical reaction at the top of a column is made up of the vertical reaction of the con- crete core of the column and the reactions of its vertical reinforcing rods. Call the vertical reaction of one of these rods Vi. The rod is bent over radially and Vi expresses also the amount of the vertical shear in that rod where it starts out radially from the column. Between this point and X for a distance which measures usually from 9 to 12 inches, the rod experiences the supporting pressure of the concrete in the cap under it to a total amount which we will designate by F2. The total shear in the radial rod at X will then amount to F = Fi+ 72 (73) provided we neglect the weight of that small part of the actual load of the slab which lies directly over this piece of the rod and may be regarded as resting upon it. This portion of the radial rod of length I is a cantilever fixed at one end in the top of the column, and carrying a load V at the other end with a supporting pressure under- neath of total amount V2 whose intensity is greatest at X and gradu- ually decreases along I from X to the fixed end. The rod has a point of contraflexure and zero moment at X. The portion of the rod outside the crack has a fixed point in the slab at the place where it supports the inner ring rod, at a distance from X which should not exceed I as just defined. Similar conditions hold for this length; i. e. there will be a totol shear in the radial rod at a point just inside the inner ring, rod due to its total shear outside this ring rod and to the vertical loading imparted to it by the ring rod itself. To this must be added the downward pressure of the concrete between the inner ring rod and X. All these, together, constitute the total shear — V at X, in equilibrium with the reaction -|- V already ob- tained at that point. We shall discuss separately the action of Vi and V2 upon a radial rod. A load Vi at the end of a cantilever of length I causes a deflection of amount 2i = i Fi f /EI (74) in which 7= 7r<*/64 where < = the thickness of the rod. Alsoyi = siA , A=irf/4: in which Sj = the mean shearing stress per square unit of cross sec- tion and A is the cross section of the rod. Hence si = SziEf/lQf (75) STRESSES IN RADIAL RODS 51 which shows that so far as Vi is concerned, for any given disphice- ment Zi the shearing stress carried per square unit of rod will be pro- portional to the square of its diameter, and up to its permissible limiting shearing resistaiice, each unit of section of such a rod will be effective in proportion to the square of its diameter. For econ- omical construction, this will require the radial rods to be few and large, rather than numerous and small. The bending moment is greatest at the distance / from X and amounts to Vi I. The stress in the extreme fiber due to the bending moment Vi 1 in the rod is Pi = Vilt 27 = 8si //< (76) This equation shows that the stress in the extireme fiber is so very large at the fixed end of the rod compared with the shear at A' that so far as T'l is concerned the rod will suffer permanent deformation by bending long before there is any danger of its shearing. T'j is so large compared with T'o that this conclusion will not be altered when we come to consider the combined action of To. Incipient failure of this kind ^\-ill therefore cause distortion and sag without collapse. In case such sag as occurs in this case is detected miderneath the head around the cap, the slab should be blocked up at once and the concrete picked out at all parts showing facture. This should then be refilled with a stronger concrete Avhich will set rapidly. Such repair should not weaken the slab. Whenever the intensity with which a radial rod presses upon the concrete at the edge of a crack at A' passes the compressive strength /„ of the concrete, it must begin to yield. Ati this instant we shall have a pressure of the concrete against the rod which gradu- ally diminishes as we pass along the rod from A' to the distance I, where it becomes >!ero. We shall assume that the pressure dimin- ishes miiformlj' -with this distance. This may not be precisely cor- rect, but cannot be much in error. If the shear T'j at A' is the sole cause of this pressure, then ^'2 = 2 tifc, and ^ Vn I = ^ t I- f^ is the bending moment in the rod at the distance /, due to V2 at A and the pressure distributed along /. It will be found that these produce a deflection 3o = 3/e/* 20EI = 0.3fV2/EI (77) a unit shear of s., = v., /A = z.Ef/'-i.Sf (78) and a stress on the extreme fiber at a distance I amounting to p, = v., tl/2,1 = I6S2 / / (79) SHEAR IN OTJTER RING RODS It thus appears that the equations expressing the action of V2 are precisely similar to those for Vi, differing only in their numerical coefficients, and consequently all the statements as to the resistance of the radial rods under the action of Fi hold for the action of T'l and V2 together in the case of given initial deformations, 2l = Z2 Sit X. While the preceding investigation has, in order to make ideas explicit, ostensibly assumed a crack at X and an initial small shear- ing deformation at X, the investigation applies equally well to the elastic shearing deformation of the concrete at the dangerous section in -which case the total shearing stress will consist of an addi- tional componenent due to the resistance of the concrete, which however may for additional safety be neglected. If the assumed deformation be confined within limits so small that the concrete is able to endure it without cracking then the preceding investiga- tion may properly be applied to it. It is right here that the thick- ness of the radial rods is able to render its most effective service, for it appears from (75) and (78) that any permissible intensity of shear may be developed in the radial rods by making them of suit- able thickness, even tho the deflection be kept within the elastic hmits of the concrete. As already stated we must not overlook the fact that the major stresses here are those under the head of Fj, which are due to the direct metallic contacts of the steel rods resting one upon another, where large stresses are transmitted and pass independ- ently of the concrete except for the distortions of the steel which meet resistance, and the secondary reactions such as have been treated in a single aspect while investigating the action of V2. It is due to this fact that large shearing stresses may be safely borne by the slab at and near the edge of the cap, which the concrete mostly escapes, it merely furnishing some lateral stiffening to the steel. On this principle the outer ring rod should have a cross section not much less than one half that of the radial rods on which it rests. For, this arrangement provides for the transferal to the radial rods of all the shear the ring rod is able to carry, it being in double shear compared with the radial rod it rests on. It is impossible to determine the cross section of the inner ring rod, with the same definiteness as that of the radial rods, but that is unimportant. Its position has already been fixed as not more than I from the edge of the cap, where I is the distance from the top hoop or collar band of the column to the edge of the cap. STRESSES IN CONCRSTB OF HEAD 53 The vertical shearing stresses may be regarded as sufficiently resisted outside the mushroom by the concrete alone. The critical cylindrical surface separating those areas where the shear may be assumed to be safely carried by concrete alone, from those areas where the steel may be relied on to carry as much of the shear as may be required, should evidently be taken somewhat inside the outer ring rod, but just where is of no particular consequence. The supposition of the existence of a crack at X, either actual or potential, on which our computation of the stresses in the radial rods has been based, is sufficiently satisfactory so far as the rods themselves are concerned ; but it seems desirable to consider in more detail the phenomena attending the development of the stresses in the concrete at and near the edge of the cap, especially in soft con- crete when the limit of its compressive resistance is reached in this region. The horizontal compressive resistance of the concrete at the lower surface of the slab is that alreadj' treated in (38) , and it is our present object to consider how that is to be combined with the vertical supporting pressures under the radial rods, and with the horizontal and vertical shears in the slab due to bending. These latter are greatest in the neutral surface, as has been previously stated, and according the general theory of stresses are equivalent to, and may be replaced by, a compression and a tension in the mate- rial respectively at 45° with the vertical (and mutually at right angles) of the same intensity as the shear. It is evident that the combination and resultant of these three compressive stresses would form the dangerous element in the stress, since the single tensile element would be relatively unimportant, and it would find assistance in its resistance from the steel running in a direction thru the concrete such as to afford it substantial support. This direction is that of the straight lines on the surface of a right cone whose vertex is above the center of the column and whose slope is 1 to 1 . Consider now two of the elements of the compression in the concrete around the cap, viz, the horizontal compression which is a maximum at the lower surface and zero at the neutral surface, and that due to shear which is parallel to the sides of a right cone with vertex downward, whose sides have an upward and outward slope of 1 to 1, while its intensity is so distributed that it is zero at the bottom of the slab and greatest at the neutral surface. It appears consequently that the lines of greatest compression in the concrete due to the combination of these two elements of compression would 54 COMPRESSION ON CONCRETE OP HEAD lie in vertical planes on a bowl or saucer-shaped surface that is hori- zontal at the edge of the cap and inclined at a slope of 45° at the neutral surface ; and if the concrete were to crush under these stresses alone, the surface of fracture would have the shape indicated in- stead of that of the cylindrical surface previously assumed. This change would not, however, materially affect the computations we have made of stresses in steel ; it merely serves to fix more definitely the position of the points of contra-flexure of the radial rods. But there is still one further element or component of the total compression in the concrete to be considered and combined with those just treated in order to arrive at the resultant or total com- pression. This componenent is that due to the concentrated press- ures underneath each of the radial rods. These rods are at some distance apart circumferentially and so do not exert a pressure that is uniformly distributed circumferentially. Any concentrated stress, such as that in the concrete supporting a rod, diffuses itself in the material in such a manner that its intensity rapidly diminishes with the distance from the surface of the rod, in accordance the same law as exists in case of centers of attraction. Since the supporting com- pression under the rods is vertical, we can imagine the lines of great- est compression in the concrete, when this component is combined with those already mentioned, to lie in vertical planes on a bowl or saucer-shaped surface which has as many indentations or scollops around its edge as there are radial rods, at which indentations the slope of the sides is such more nearly vertical than a slope of 45°. At such parts of the surface the intensity is also more severe, and especially is this the case if the slab is thin so that the concentrated pressure has small opportunity to distribute itself by radiating into a considerable body of material before it reaches the bottom of the slab. It thus comes about that thick slabs are enabled to carry safely larger intensities of shearing stress around the cap than can thin slabs, which is in accordance with and in justification of the statements already made as to permissible shears around the cap. The resulting surface of fracture due to shear and compression a,round the cap would be of irregular conical shape starting from the edge of the cap and extending thru the entire thickness of the slab, were this not interfered with in the upper part of the slab by the mat of reinforcing rods, which are so tenacious as to tear to pieces and fracture the upper surface to a considerable distance in all directions whenever any such fracture occurs around the column. Nevertheless such fracture as here described does not under RADIAL AND RING RODS PREVENT FRACTURE OF HEAD 55 any ordinary circumstances result in a dangerous collapse of the slab, or one that cannot be repaired without much difficulty, for, the radial rods and the reinforcing rods will at most have suffered some individual deformation by bending and are still far from being broken. This will become evident later where an experimental attempt to load a full-sized slab to failure is described in detail, and full account of the results reached is explained and illustrated. It is stated on good authority that in experience with many hundreds of buildings constructed on this system, no case of shear failure or even of incipient shear failure or fracture has occurred in a well cured slab near the column and while a few cases of incipient failure have occurred in floors where forms were prematurely re- moved, no injury or fatality has resulted therefrom to any person. It appears that the line of weakest section in the cured slab of the standard mushroom type is that discussed previously in obtain- ing (37) and shown in Fig. 3 page 7. This is brought out later by a test to destruction of a fairly well cured slab. The line of weakest sec- tion in a partly cured slab is on the other hand not definitely fixed, but may be and sometimes is, shearing weakness near the column as has been discussed and pointed out. Provision against such weak- ness or carelessness is a safeguard which, while costing a small amount in the matter of steel, is an insurance against serious acci- dent well worth the investment involved. It is secured by making the radial and ring rods sufficiently stiff and strong. 15. This section will be devoted to a consideration of the mushroom system, and to several more or less similar flat slab systems, in order to comment on the modifications in mechanical action that are produced by the particular modifications of the arrangement of the reinforcement in these systems. Fig. 1, page 2 represents the section of a standard mushroom head by a vertical plane thru the axis of the column. In this the elbow rods are shown, the vertical portions of which are embedded for such distances as may be necessary in the columns or are them- selves column rods. One of these is represented separately at the right side of the Fig. They are confined just under the elbow at the top of the column by a steel neck band, and are bent over at the elbow to extend radially into the slab. This bent over portion is formed to scale as to length and slopes in accordance with the size and thickness of the slab in which it is to be used, in such a way that when the ring rods and four layers of slab rods rest upon it and are tied in place, the top of the upper layer will be 56 STANDARD MUSHKOOM SYSTEM 0.75 inch below the top of the slab at a distance of the thickness of the slab outside the edge of the cap, and at the same time the extremities of the radial rods will be 0.5 inch above the bottom of the slab. In order to accomplish this, the radial portions of these rods must be nearly horizontal over the cap, and have a suitable slope outside the cap as shown in Fig. 1. Fig. 3, page 7, shows the ground plan of the reinforcement of the mushroom slab when the panel is square so that Li = Z/2 = 2a = 26. In this Fig. the diameter of the mushroom head is assumed to be of the extreme size g = L/2, a size which would increase the cantilever beyond that in usual practice to an extent not adopted except in the case of very unusual intensity of loading. It will be observed that the areas where the reinforcement consists of a single belt or layer are thereby rendered small, and the slab action due to the mutual lateral action of belts which cross each other exists over nearly the whole slab. In Fig. 2, the dimensions of the rectangular sides are so taken that L1/L2 = 0.75, which is assumed to be the limiting or smallest value of that ratio for constructional purposes. Further, the diameter of the mushroom is made as small as will permit the rein- forcing belts to cover the entire panel, viz. g = 7 (a + 6)/l6. For example if Lj = 20, and L2 = 15, we have g = 7.65 + . This may be considered to represent standard practice, where the edges of the diagonal belts intersect on the edges of the side belts. This was the case assumed for treatment in deriving the formulas of the preceeding investigations. Those formulas could be modified to apply to larger values of g, by taking lines of contra-flexure at the edges of the head nearer the panel center than given by (24), and by taking larger values of the effective cross section of steel than those employed in (32), (40) and (51). Now it is evident that systems similar to this may differ from it in several ways: — 1st. The design of the frame-work at the top of the column may be different from this without any change in the belts of re- inforcing rods. It is hardly possible for any other form of frame- work to be substituted for this which will exhibit the same rigidity of connection between it and the column as do the elbow rods embedded in the column and bent over radially in the slab so as to make the column and slab integral with each other by means of this common reinforcement. Any reduction of the stiffness of connection between column and frame-work of head results in in- creased tipping of the head under eccentric loading of the slab. OTHER SYSTEMS 57 Fig. 4. Eccentric loading is any loading of one panel differently from another. Tipping of the head increases some deflections at the expense of others, aiid increased stresses in some of the reinforcing rods at the expense of others, and so requires some additional reinforcement. Such a frame-work is illustrated in Fig. 4, which merely rests upon the top of the column without the support of metallic connection with the vertical column rods. It consequentlj' affords less resistance to tipping under eccentric loads than when stiffened by such metallic connection. 2nd. The ground plan of the reinforcing belts may remain un- changed but part only of the belt rods maj^ be carried at the top of the slab over the column head, while the rest of them are carried thru under the head at the bottom of the slab. This modification of design, when a sufficient number of rods go over the head to resist the negative bending moments there, is very uneconomical of steel, because in the case where they all go over the head, it is the fact that altho the mean tension of the steel is not so great as at mid span, nevertheless, by reason of the overlapping of the belts in crossing, the stresses in the rods at the top reach a value not much less than at mid span, and cannot be safely diminished in number. It thus appears that the rods carried thru on the bottom are largelj' superfluous. Of these two mats of rods at top and bottom, one of them is necessarily in tension and the other in com- pression. But it is a mistake to use steel to resist compression when concrete can be better used for this purpose. The lower mat is superfluous for this reason. 58 SMALL HEAD. TOP AND BOTTOM BELTS r Aiiumad line of I • niaximum bending i \ \ y I II momant . ^^ZS^ ilneontical lint \ i .. . /J ofinptctlon •. ' Assumed line of inflection '\ Column tmad^ 1 W In pounds per square foot , , , . . i i I 1 I 1 1 1 u 1 1 1 iTi 1 1 1 I 1 1 1 1 11 1 q In pounds per linear Fig. 5 There is still another and, if possible, more serious objection to this arrangement of rods to form a mat or double layer of rods at the top and at the bottom of the slab near the columns. This is because they are too far removed from each other in the slab for the elongations of the steel in one mat to be resisted by lateral contractions in the other. The reinforcement does not therefore conspire to produce the slab action expressed by Poisson's ratio, which requires that the interacting steel concerned should lie approxi- mately in the same zone or level. This arrangement is illustrated in Fig. 5, copied from Taylor and Thompson's Concrete Plain and Reinforced, p. 484. In this design the size of the head is small enough to reduce the width of the belts so greatly that not only are the areas where we have a single layer of rods on the plan much enlarged, but we find that nowhere do more than two layers lie in metallic contact with each other, and the areas where even this occurs are limited to one relatively small square over each column, and one of equal size at the middle of each panel. The remaining areas are subject to the law of single rod reinforcement, where we must assume lateral action to be such as greatly to diminish K for the combination, a fact very injurious to the efficiency of the reinforcement. This as has been said, is due partly to the smallness of the head and partly to the separation of the layers between the top and the bottom of the slab. BAD EFFECT OF ANY SHARP BEND OR ELBOW IN A ROD 59 3rd. Another modification of design without change of ground plan is that where the rods that are carried over the head at the top of the slab are given a sudden steep dip at the line of contra- fiexure to cai-ry them to the bottom of the slab at that line. This is also illustrated in Fig. 5. Such sudden bends or kinks anj'- where in the rods may give rise to very serious fractures because of straightenmg out under tension, especially when the forms are removed. Such bends give rise to great differences of stress in the extreme fibers of the rods, thus diminishing their resistaiice also. All sudden bends in rods embedded in concrete should be sedulously avoided as tending very effectivelj' to crack the concrete, whether the rods ai"e part of the belts or in the frame-work of the head, as sho^ii in Fig. 3, in which are many such angles said elbows unsup- ported except by concrete, and therefore objectionable. It seems fair to conclude that the cracks showii in the plan of the floor of the Deere & Webber Company Building, INIinnea- pohs, tested by j\lr. Arthur R. Lord, and occuring along the edges of some of the loaded panels at the upper surface, where none usually appear, were due to the elbows in the frame work of the head, like that in Fig. 4, in conjunction with the comparatively small resis- tance to bending in a vertical plane offered by the rods forming this projecting elbow. In the mushroom head the only bend permitted is that at the elbow of the radial rods where a strong steel neck band prevents any such bad effect as has just been pointed out. Fig. 6 60 TWO WAY REINFORCEMENT 4th. We may notice a form of design in which the diagonal belts are omitted and the entire panel is covered by rods parallel to the sides of the panel. This, while apparently very different in ground plan from those just considered does not differ from it materially in principle. It is clear that the lattice pattern of the web in this case is in many parts of the panel not woven so close as where diagonals exist, while in other parts of the mesh the num- ber of layers in contact with each other has been decreased. Experi- mental results do not as yet enable us to determine with certainty whether Poisson's ratio for this combination is as great as for the mushroom. Upon that depends in part the relative efficiency of the two arrangements. A form of this design is seen in Fig. 6. The maximum deflections at the center of a loaded panel of the system of Fig. 6, would occur when the panels touching its four sides were also loaded. In this particular it differs from a loaded panel in a mushroom slab which would theoretically have its deflection shghtly decreased by loading surrounding panels, tho this is too insignificant to have been observed as yet. Deflections shown by tests of this system of two way reinforce- ment are wholly inconsistent with simple beam theory, and can only be explained on the basis of slab theory. Nevertheless, some of its advocates attempt to design its reinforcement and com- pute its strength on the basis of beam theory, which actual de- flections show to be untenable. Such attempts should be entirely abandoned as erroneous and misleading. All considerations which have been discussed under the three previous counts are to be taken as applying equally to this plan of arranging the reinforcing rods, especially as to carrying of part of the belts thru on the bottom surface at columns. 5th. Another element of design is the relative number of rods in the side and diagonal belts. We have previously adduced reasons to show that in a square panel the same number of rods is required ultimately in the diagonal belts as in the side belts, tho for stresses less than the yield point of the steel, it would be pos- sible to diminish the number of rods in the diagonal belts some- what. Equation (34) shows that for equal stresses in the steel of the side belts the number of rods should have the same ratio as the lengths of the sides. A different rule from this has been erroneously proposed, viz., that the ratio of the number of rods in the side belts should be equal to the ratio of the cubes of their lengths. The only foun- dation for this rule is that according to the beam strip theory as RELATIVE CROSS SECTION OP BELTS 61 developed in Marsh's Reinforced Concrete, p. 283, a rectangular plate carried by a level rigid support around its perimeter, would divide the load per unit of area which is carried by two unit-wide rectangular strips that cross each other, as the fourth power of their lengths, and hence would carry to the edges of the rectangle loads proportional to the cubes of the lengths of those edges. Were this so, the case of a horizontal rigid support around the entire peri- meter of the panel is wholly different from support on columns at the corners, and such a rule would be wholly inapplicable there- fore to a floor slab so supported. This rule was, however, evidently adopted in the design of the Larkin Building, Chicago, as shown by a photograph of its reinforcement in place before the concrete was poured, to which the writer has access and published in Cement Era for February, 1913. The very exhaustive tests of this build- ing made by the Concrete Steel Products Company of Chicago, and published in the Cement Era, for January 1913, show that this ratio of rods caused the stresses for the larger loads to be more than twice as great at the middle of the short side belts as at the middle of the long side belts. This was assuredly an uneconomical distribution of steel, since correct design would require these stresses to be equal, when in fact one exceeded the other by 120 to 140 per cent. This discrepancy would be largely rectified by making the number of rods directly proportional to the lengths of the sides, as required by (34). It also appears that the diameter of the mushroom head and the width of belts of slab rods in the Larkin Building is less than the limiting size in the standard mushroom system, viz. g = 7(o-|-6)/l6. This makes the intersection of the diagonal belts fall nearer the center of the panel than the edges of the side belts. The very considerable effect of a very inconsiderable change of this width has been mentioned on p. 25. The result would be that the steel would for this reason be far less effective, and its resistance would be more nearly in accordance with (37) than with (34), a loss of perhaps 25 to 30% in its effectiveness. 62 SPECIMEN COMPUTATION OF THIN SLAB 16. This section will be devoted to a specimen computation applying several of the preceeding formulas to a floor slab of practi- cally the same dimensions and reinforcement as one or two recently designed and now under construction (1913). Long Side L^ = 28' X 12 = 336". Short side L2 = 25' 10" = 310". Thickness of rough slab, h = 10" = L/33.6. By (56) C2 = Li/L^ = 0.9 nearly. Diameter of head 3 = 7 (Li + L2)/32 = 141". Diameter of cap L^—B = 0.2Li = 67". B = O.8L1 = 268.8". Each belt has 25 — 7/l6" round rods. Cross section of each belt, A = 25 x 0.15+ = 3.76 sq. inches. Depth of center of mid side belt with | inch concrete cover- ing, di = 10 — 0.5 — 0.2 = 9.3". Depth of center of second layer slab rods at panel center, ^2 = 10 — 0.5 — 0.64 = 8.86" Depth of bottom surface below third layer of slab rods at edge of cap with M" covering, dg = 10 — 0.75 — 1.1 = 8.15". Design load per square foot = 150 lbs. Dead load per square foot = 130 lbs. Panel load, Tf = 280 x 28 x 25 5/6 = 202,550 lbs. A maximum tension is found in the slab rods at the middle of the long side belt, and is to be computed from (34) as follows: 202550 X 336 L= = 11,120 lbs. per sq. inch (80) 175 X 9.3 X 3.76 Any other loading within elastic limits of the steel would produce proportionate stresses. The tension in the steel at the center of the panel is com- puted by (52), as follows: 1.02 X 202550 x 336 /3= = 9,145 lbs. per sq. in.. (81) 256 X 3.76 x 0.89 x 8.86 The radial tension at the edge of the cap is by (43) , 202550 x 336 x 646 (3 x 0.64 — 1) /s = = 5320 lbs. per sq.in . (82) 800x8.15x3.76x310 COMPUTED STRESSES IN THIN SLAB 63 The circumferential tension at the vertical section thru the center of the column at the end of the long side may be computed by placing B = Lj in (43) , and we obtain, 202550 X 336 x 646 x 2 /s= = 11,570 lbs. per sq. in. . (83) 800 X 8.15 X 3.76 x 310 as the mean computed intensity of stress in each of these rods, regardless of its distance from the center of the column. This stress may be reduced by increasing the number of laps over the head. The result in (83) is, however, an over-estimate of the tension across the top of the head because the head is integral with the cap of the column where compressions in the concrete are no longer confined merely to the thickness of the slab but take in a much greater depth of concrete in the cap. This in effect puts the neutral surface at a lower level throughout the cap and by thus increasing the lever arm of the reinforcement reduces its tension and deformation. This will react upon the rest of the reinforcement in such a manner as practically to make the stresses smaller than given by (83) because the mean lever arm will have increased. In fact the greatest stress in these rods will be that given by (80), instead of (83). The compression in the concrete lengthwise of the longer side belt at its middle is to be computed from (38) and (80) as follows: By taking the percentage of belt reinforcement at 0.3%, the corresponding value of i = 0.72, and Es/E^ = 15: 0.28x11120 /e= = 288 lbs. per sq. in (84) 0.72 X 15 The compression at the center of the panel where the per- centage of slab reinforcement may be conservatively assumed at 0.6% and i = 0.66 may be computed thus: 9145 /o= = 305 lbs. per sq. in (85) 2 X 75 The compression at the edge of the cap lengthwise of the side belt is uncertain in the absence of exact information as to the laps in the slab rods over the head. Assume that one-half the rods are lapped over each head, and that we take six belts as the reinforce- ment of the slab, the percentage then is 1.8% and i = J, then, 5,320 /„ = = 355 lbs. per sq. in (86) 15 64 COMPUTED DEFLECTION OF THIN SLAB For reasons already given in discussing the circumferential tensions in the head, it appears that any computation of the cir- cumferential compressions in the concrete on the basis of (38) would be incorrect and subject to large errors of as much possibly as 50%. That this is the fact appears evident when we consider the large mass of concrete in the cap which must be actually diminished in lateral dimensions before the slab which is integral with it can be subjected to true stresses of equal intensity, and consider also that near the edges of the head the radial rods and the outer ring rods approach the lower surface sufficiently to afford reinforcement to resist compression. It is consequently unnecessary to look further than (86) in computing the greatest compression in the concrete. As previously stated, computations based on (38) are highly artificial and arbitrary in their character, since they assume the straight line theory as well as an arbitrary value of the ratio of Young's moduli for steel and concrete. Furthermore, concrete in compression in both circumferential and radial directions at the same time, as it is at the edge of the cap, is known to resist with safety compressive stresses of greater intensity than when in simple compression in one direction. If a test load of twice the design load, viz., in this case of 300 lbs. per square foot, be placed upon the slab, the deflections which will be produced by the addition of this total load of 217,000 lbs. may be computed as follows: 217000 X 336^ By (54), A 2i = = 0.237 . . (87) 10.7 X 10^° X 9.3^ X 3.76 0.89 X 217000 X 336^ By (55), AZ2= ; = 0.378 .... (88) 6.56 X 10^° X 8.86^x3.76 217000 x 336* x 2.084 60 x 10^° x 8.15^ X 3.76 By (58), A Z3 = ; = 0.115. . . . (89) 0.89 X 217000 X 336* By (60), A 24 = ~ ; = 0.235 .... (90) 12.5 X 10'° x8.15^x 3.76 PROPORTIONATE DEFLECTIONS 65 By (61), Z>i = 0.352, and D2 = 0.613 (91) -Di 1 -D2 1 = , and = (92) Li 960 Vi^2 ^ j^2 745 Any loading differing from this would produce deflections proportionate to its intensity. In this specimen floor slab, which is near the limit of least thickness permissible in the standard mushroom system, viz., d = Li/Z5, it is clear that the design load brings stresses to bear upon its reinforcement which are very moderate in their intensity indeed. It is also evident that were the slab to be loaded with a test load of such amount that the total load sustained would be twice the dead load of the slab itself plus twice the design or live load, viz. 560 lbs. per square foot, none of tjie steel would be stressed up to the yield point, and the first failure would take place by cracking the concrete, tho the steel would still prevent sudden failure and collapse. Altho the slab is relatively so thin the de- flections are also very small for so large a span. It has not yet been so generally recognized as it should be that a thin construction, such as a flat slab is, should not be ex- pected to show so small proportionate deflections as is required in girders. The observed results of quite a number of tests of mushroom slab floors are to be found on pp. 32 and 44 of Turner's Concrete Steel Construction. These are there compared with results com- puted according to Turner's empirical formula, which translated into our present notation has been reproduced in equation (72). The observed and computed results show a very close agreement. The results given by (72) are in close agreement, as has been seen, with those derived from (61). Some of these test slabs present peculiarities of reinforce- ment such as need to be individually considered in order to make exact computations of their deflections. It is thought that the specimen computation already given will afford sufficiently guidance in the methods to be employed. Having considered the stresses and deflections of a slab which is near the minimum thickness for the standard mushroom system, viz. -Li/35, it will be instructive to consider a specimen or two near the maximum thicloiess Li/20. 66 STIFFNESS OF MUSHROOM SLAB BRIDGES 4 A i^ ! mL-"'* ^ '' fln |H flg[^ -J i ^ , , ^ii,*f ''iH %)W jJ||Mgf^M ^^s^iSi^^^j^J^^^I 1 MIhI HR^H Hb 1 Hfii^^H^y /^ ^^^^^^^^^^^^n ^^^^l^anll^^^B^ ^^^^1 Hb^^Hk ''/' l^i^^^^^^^^l 1 1 Tischera Creek Bridge, Duluth Test of Tischers Creek Bridge with 30 ton construction cars, each loaded with 20 tons of rails Deflection leas than one twenty thousandth part of the span SPECIMEN COMPUTATION OF THICK SLAB 67 Take for example the bridge over Tischer's Creek, Duluth, shown in the cuts on page vii and page 66. It is supported on three rows of columns crossing the gorge, at a distance apart of 27 feet center to center of columns, the two street car tracks being over the side belt that lies along the center line of the bridge lengthwise. Each of these rows consist of six columns lengthwise of the bridge, at a distance apart of 26 feet from center to center, so that Li = 27 X 12 = 324" L2 = 26 X 12 = 312" The size of the mushroom heads and width of the belts is 12 feet, which is in excess of 7 (Lj + L2)/32 = 139 I/8" = 11.6', thus giv- ing great stiffness. The object to be obtained by maximum thick- ness and large head is to secure great stiffness and so reduce vib- rations as well as decrease deflections. There are twenty 9/l6 inch roimd slab rods in each belt, or a total cross section in each belt of ^1 = 5 square inches of metal. The slab is 15" deep at its thinnest part at the gutter on each side of the roadway, and the steel is kept down to that level throughout the slab, altho at the crown of the roadway under the tracks and over the center row of columns the slab is 5" thicker, or 20", with the same thick- ness over the side rows of columns where the sidewalks are. The mean thickness is somewhat in excess of L2/2O. This makes di = 19" for the short side belts, di = 17" for the long side belts and ^3 = 14" approximately for the heads. The design load per square foot = 150 poimds. The dead load of the slab per square foot = 300 pounds. Hence Tf = 450 x 26 x 27 = 315,900 pounds. The effective cross section of slab steel is so great by reason of large heads that instead of (34) we may take W L /s= (34)' 200 di Ai For the long side belt this gives f^ = 6,033 pounds per square inch. The total load imposed on the slab might be made six times as great without causing the steel to reach its yield point, and the live load might become 900 pounds per square foot without causing /g to exceed 16,000 poimds. This slab was tested as shown in the cut, page 66, by running two construction cars loaded with 20 tons of rails each over the bridge at the same time along one track of the short side belt 26 feet long. Weight of each car = 60,000 pounds. Weight of rails 40,000 pounds. Total weight of train = 200,000 pounds extend- ing over several spans. The deflections was too small to be dis- covered by observations with level and rod. It is useless to attempt 68 COMPUTATION OF THICK SLAB to compute the deflection of this slab under the test load because the four steel rails of the railway tracks across the bridge were so fastened to the steel cross ties which were embedded in the con- crete as to make the rails a part of the reinforcement of the slab. They furnish a cross section of reinforcement equal perhaps to 7Ai, which would effectually bar the appUcation of our deflection formulas and reduce deflections to very small quantities. In so thick a slab as this the action of any contemplated load is widely distributed by the slab itself, and such loads, as well as all shocks and vibrations are largely dissipated or absorbed by the body of slab itself without causing observable local stresses as they do in steel structures. VIEW OF REINFORCING STEEL Flat Slab Bridge, Denver, Colo. Spars 43 ft. 6 in. Carries Heavy Interurbau Cars COMPUTED STRESSES AND DEFLECTIONS 69 The Curtis Street bridge, Denver, Colorado, is one of four bridges across Cherry Creek, shown by the cut on page 68, con- structed on the mushroom system It has three rows of three columns each crossing the stream, the middle column of each row in mid stream with spans of 42 feet between columns centers length- wise of the bridge, thus obstructing the waterway as little as pos- sible. It has a width of 28 feet between column centers. The slab is 17 inches thick at the gutters, 26.5 inches at the sidewalks outside the gutters, and 21" over the center row of columns. The sidewalk is stiffened with fourteen 3/8" round rods lengthwise just below its top surface as supplementary reinforcement, and there is an outside parapet giving added stiffness. There are also three stiffening rods 24" apart across the bridge midway between columns. There are three ring rods, and the width of the belts is 16'. This is in excess of 7 (Lj + L2)/32 = 183.75" = 15 5/l6'. The heads are exceptionally stiff each having twelve 1 3-8" round radial rods. Each belt has twenty-six 5/8" round rods, hence Ai = 26 X 0.3 = 8 square inches nearly. Li = 42 X 12 = 504" , La = 28 x 12 = 336". The dead load per square foot = 300 pounds. The design load per square foot = 150 pounds. IF = 450 X 42 X 28 = 529,200 pounds. rfi = 20" for long side belt. Compute the stress in the steel by (34) modified to (34)' by reason of exceptional stiffness, and we obtain /^ = 13,320 pounds. Compute the central deflection due to a test load of 100 pounds per square foot. Let ds = 16". Then in (71) L2/Li = 2/3: hence C2= 3/4, and we have D2 = 0.125". This is probably considerably in excess of the correct deflection, since the slab is stiffer than the one considered in equation (71), which was derived for 20 foot spans. More correct values are to be computed from (54), (58) and (61). Moreover for such comparatively light stresses in the concrete, the deflections, as we have seen previously fall short of those com- puted by the formula, which agrees with experiment for stresses nearer the yield point of the steel. D2 = 0.125" is less than one four-thousandth of the span, and the deflection under the working load would undoubtedly be less than one sixth-thousandth of the span. 70 WORKING STRESSES AND FACTOR OP SAFETY A word is here in place respecting working stresses and the factor of safety in the reinforcement of slabs, to the effect that the same values of these quantities in slabs affords a greater degree of security than in ordinary structural steel construction, and that occurs for several reasons: 1st. Steel rods such as are used in slabs have a higher yield point by perhaps 25% than the steel of other structural members. Fur- thermore, it is quite possible and desirable to use a higher carbon steel for these rods than the mild steel necessarily used in structural work, where it must be manipulated in such ways that high carbon steel cannot be used. But in these rods which suffer no usage tending to impair their condition, there is good reason to use a steel of higher yield point and greater ultimate strength. This yield point may readily be 70% greater than that of ordinary mild steel for structural purposes. 2nd. Rods embedded in concrete do not yield as do bare single rods in a testing machine or elsewhere by the formation of a neck and drawing out at that point. The concrete embedment prevents that. 3rd. In a reinforcement consisting of multiple parallel rods acting together, no single rod can become overstrained and yield to any appreciable extent before bringing into play adjacent rods. This makes the construction tough, and not liable to sudden col- lapse, as well as obviates concentration of stresses thus ensuring a high degree of security. COMPARATIVE TEST OF TWO SLABS 71 17. This section will be devoted to a detailed consideration of a test to destruction of two slabs, 12' x 12' between column centers, constructed for experimental purposes. The tests were made by Professor Wm. H. Kavanaugh, in November and December, 1912, and the results he obtained, together with a mathematical discussion based upon them, will be here given. One slab was constructed in accordance with the plans and specifications of the U. S. Patent No. 698,542 issued to 0. W. Norcross for a slab for flooring of buildings, and the other was a Turner Mushroom slab under U. S. Patent No. 1,003,384. The test serves to bring out in a striking maimer not only how two slabs, which present a super- ficial resemblance in the plan of arrangement of reinforcement, differ from an experimental and practical standpoint, but it also makes evident their radical divergence of action mechanically and mathematically. That two slabs of the same span, thickness and amount of reinforcement should on test show that one of them was more than twenty times as stiff, and more than five times as strong as the other, and that the failure of the weaker one was a sudden and complete collapse, with little or no warning to the inexperienced eye, while the other gave way by slowly pulling apart little by little, thus gradually getting out of shape without any final break down, are phenomena that deserve the close attention of the de- signer, and are of the highest interest scientifically as well as practi- cally. The enormous differences in the deflections and in the stresses in the reinforcement as shown by extensomoter measure- ments, and in the character of the failure in respect of safety and its relation to the line or zone of weakest section, as well as in the difference of design loads and breaking loads amounting to 500%, all illustrate what scientific design will accomplish and what results are possible by an ingenious arrangement of the reinforcement. These slabs were each of the same thickness, viz 6", and were sup- ported by columns placed at the corners of a square 12' x 12' from center to center of columns. The slabs projected 2' to 3' beyond the centers of the colunms on each side, and had precisely the same number and size of reinforcing rods in each belt, viz eleven 3/8 inch round rods. The concrete was of a 1 : 2 : 4 mix, and while only about four weeks old at the time of the test, it had been poured warm and kept warm by steam heat under such unusually favorable conditions as to have become well cured at the time of the test. The steel used showed by test a stress at yield point of 51,000 to 55,000 pounds per square inch, and an ultimate strength of 76,000 72 BEAM THEORY, VERSUS SLAB THEORY to 80,000 pounds, with an elongation of twenty to twenty-five per cent. The first slab was made in accordance with the specifications of the Norcross patent already referred to except that belts of rods were substituted for the netting mentioned by the patentee. This design was selected as one of the two for this comparative test, not because it is a good design, or one that any engineer would to-day care to employ, but because it exhibits, according to the express intention of the patentee, simple tension on its lower surface, everywhere between columns, and simple compression everywhere on its upper surface between columns; this being in direct contrast to the other design, which is arranged not only to resist direct ten- sions over the supports, which the first does not, but also to resist circumferential stresses both around the supports and around the panel centers, as any truly continuous flat slab must. This test may then be viewed in the light of an experimental demonstration of the difference between a reinforced flat slab con- structed in accordance with the beam theory and one constructed in accordance with correct slab theory, where true and apparent moments differ radically as shown at the beginning of this investi- gation, but are wholly contradictory to any form of simple or con- tinous beam theory. This test may be regarded as settling once for all the question of applying simple beam theory to a cantilever flat slab, reinforced throughout practically its entire area with a lattice of rods crossing each other and in contact. It shows that it is impos- sible to compute the deflections of such a slab by beam theory. Furthermore this impossibility makes it certain that the stresses in such a slab cannot be computed by beam theory, for to do this is to commit an inconsistency such as has heretofore too often been committed, but one which should hereafter be carefully avoided. THE NORCROSS TEST SLAB 73 Norcross in his patent already referred to describes his con- struction as consisting "essentially, of a panel of concrete having metallic network encased therein, so as to radiate from the posts on which the floor rests The posts are first erected, and a temporary staging built up level with the tops of posts. Strips of wire netting are then laid loosely in place on top of the staging .... The concrete is then spread upon or moulded in place on the staging to enclose the metallic network. In practice I have sometimes laid the concrete in layers of different quality, the lower layer of the floor which encloses the wire being laid with the best concrete available If the forces acting upon a section of flooring supported between two posts be analyzed it will be found that the tendency of the floor section to sag between its supports will cause the lower layers of the flooring to be under tension while the upper layers of the flooring will be under compression, these stresses being, of course, the greatest at the top and bottom layers, respectively." Fig. 7. Reinforcement of Norcross Slab 74 THE NORCKOSS TEST Fig. 8. Norcross Slab Carrying Load 3 ^■-i,- .L S'-Q- J, S-/1,- Col. Cap P/ofe 20^20^i 5e//j //-§ '^ each u/oy Fig. 9. 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    cu lis O «S (D S "3 "^ CO to"^ ° ^^ 1=* ^ Q> O o 'C += _o ^ O 03 '^ "O -B "^ O 03 CO o CO o ^ (M O ^ (N ira o (N t^ 05 c:i lO lO O ^ CO O CO CD O O TjH 00 CO 1> 05 CO o t- »c O (N lO O lO O 05 CD (N CO -^ O t> ^ O o 03 bC i=i O ai ^ O LO ■<*< O CO o o I> lO O CD t^ CO lO CO lO 05 1— I 00 i-H CO 03 o t^ o 00 a a .2 03 bC i=l . o . ^ 'S ^ ^ CO m iU ^ CO O 1=1 tP bC IB > < 3 a u o o o CD 0> CO ■* CD Oi O O (M O CO t^ 1-H CO o o CO 1^ 00 o> lO 1-H 51- 'S xi .3 .3 ^ 03 O O O (N lO I> 00 lO LO CD CO CO O T)H (M LO O .-I 00 r^ (M CO o ^ CO o 00 ^ T3 (a 3 S O CO CO g (=1 ^ « -^ J1 '3 '^ o o + + O CO (N OS -* LO CD • CO O O O t^ ^ O CO ■* 00 ■ • i-O o o O CO 00 00 00 (M 00 T-H 1— I (M • • o o .2 CO ■g O 73 o3 t3 ^Q'Q ■«*< -4-^ CO CO 00 CO CO in !r! =" t^ T3 S • lO lO 1— 1 LO ilO CO 1=! ft cr (M (N CD (N (M (N 3 m ■* Tt< 00 ■*! ■* o ft .g "3 IM (M 00 (M IM 03 CO CD CO CD CO Xi a -*-3 »0 lO UO iO lO o lO IC "^ lO to H CO CO O CO CO T— I CO o Si o o CO CO CO CO CO T— 1 1— ( 00 T— 1 1-H O O -H o o CO 1— 1 ^ CG (M (N T;t< (N 0 fl 03 o lO »0 O lO Id tH (N 1 H CD CD lO CO CO o o CO ^ 1 (N u d CD CD CD CO CO '^ CO 1 S • l-H 1— 1 1— 1 ,— ( T— ( J& ft cr O O O O O CO Oi w (N (N (M (N (N X! H "3 CD CD i>- CO t>- t^ 0 (M (M CD H CO CO (M CO CO 1 — 1 00 00 00 00 00 o o o o o (M ft cr o o o o o 00 CO T— 1 1 [ rH 1— 1 1— ( ■^ t3 o3 O < <; m o O w ■% )-J m LOADS ON MUSHROOM SLAB 85 CO O o CO O el o o CO 03 (N (M CD IM IM o o o c ; CD I CO (M (M CO (N (M CO CO CO C£ (N (M (M (M (M »o lO lO ir Oi O^ CO 05 G5 o o o c (M (M 00 (N (N T— ( r-H 1— ( ^ o T-H CD ^ d C5 05 05 C5 O o o o c > 00 Ol Oi 03 (M 03 »0 lO >o lO ir ) ^ a cr 00 00 CO 00 (M (N (M (M O 1 t^ 02 CO '3 IM (N CD O ^6< OS 03 00 05 05 uo lO lO ir ) O 00 00 CD 00 00 (M (N (M Cv 1 O CC (M Total (M (N CO (M (N o o o c , UO CO ' CO CO <=> (M o lO lO IT Oi <3i t^ Oi Oi O O o c (M (N rjH (N (N 1-H i-H 1—1 T- 00 ^ fe ^' 03 Oi Oi Gi Oi O O o c ) t- : 0) Oi Oi (X) Oi O^ lO lO lO LT J CO I a cr 00 00 00 00 00 (N (M IM CS CD m t— I (M (N CO (N (M o O o c 2 (N (N CO (N (M CD CO CO CC T— t T-H CQ T— 1 1— ( »o lO iT. IT. lO lO 03 lO lO O o o c 2 (N (M CO (N (N 1— 1 I— 1 T— l:^ Gi O "^ O^ 05 I- d (N (M oJ cq IM o o c C • o (M t^ CO t^ t^ lO lO IC ir; TtH a c^ t^ t^ lO I> t^ IM (N IM r ?'1 i/f t/ n? 7/7 V '/7 1 w r 7^ — ,^ \ \ / 1 1 \ / j u ^ ._ \ -1 _!__ L ->e, 7e cf vr s A/ ■j/\ 7-< IS. > 5/ 7i. ~x ;t/pf B •7^ 2 J ( " r3 _-- . 1 \ (t W £ te 'J& 27 ± / J" ' / O/li >4 - .— — — 7^ j- '? ^ x~. -^ ... / .y ^ / / ^ / / ^ " i\ ^ k- ("■ f- / ox i — -- -^ ToA rsj ^f~. ^^ ■^ u ni ■55 ua. r-e e<). IS/. ^a 70 te, ith in cf) Fig. 17. Comparative Deflections of Norcross and Mushroom Slabs. A graphical representation of the experimental observations in the deflections at the points V, W, X, Y, Z, of the two slabs is found in Fig. 17, which shows in a striking manner how small the loads and how great the deflections were in the Norcross slab on the one hand, and how large the loads and how small the deflections were in the mushroom slab on the other hand. LOADS AND DEFLECTIONS OF MUSHROOM SLAB 89 O ■^ 2 3 ^ CO a g.2 8 So o S QH 73 to cS ^ O O 1^ tIh" CD 00 o t^ o o 26550 1816 .573 .517 . 00681 . 00758 25500 28400 .231 .268 . 256 . 303 00 (M CD O O 23550 1610 .50 .439 in .00373 1 .00610 j So oooooooomoo TtHominooooo i-HtMosmco'^ro-* •-H t> -(N0r-H0^ ^H T-H CO 1 — 1 o 2662 182 .057 ,0463 .00039 1460 .027 .0250 (N 00 in o 2175 149 .046 .0353 .00031 1160 .0215 .0202 1 — I CO (M O 975 65.5 .0206 .0170 .00017 637.5 .0095 .0100 6 Obs. elong. of mid rod in 8" /a by (1)2 w the effective load per sq.ft. by (52b) D2 center deflec- tion comp. by (61) D2 obs. mid def- lection Ave. obs. elong. in 8" /sby (l)i Di mid deflection computed by (61) d'i mean of obs. deflection Diag. Belt Side Belts 90 DISCUSSION OF DEFLECTIONS OF THE TWO SLABS It will be seen from Tables 1 and 3, that the first three loads were practically the same for both slabs. In the Norcross slab load 3, of 18 tons, stressed the steel up to the yield point, but in the mushroom slab the stress was so small, (being in fact less than ten per cent of the former) as probably not to remove all the com- pression from the concrete in which it was embedded. Indeed the load on the latter slab became five times as much, 90 tons, before its steel approached the yield point, at which time it was carrying about twice the load which caused the complete failure of the Norcross slab. Moreover the deflection of the Norcross slab under load 3, was twenty-two times that of the mushroom slab under the same load. This result is in full accord with slab theory which shows that the central deflection of a continuous diagonal beam with fixed ends uniformly loaded with one sixth of the total load on the slab and having the same thickness and reinforcement as the diagonal belt, would have more than six times the central deflection of the slab, while the stress in its steel would be three or four times as much. This gives a measure of the effect of slab action. By the phrase "slab action" we designate the increased strength and stiffness of the slab by reason of its resistance to circumferential stresses around the columns and around the center of the panel. Furthermore, if this continuous beam be compared with a simple beam uniformly loaded and having the same reinforcement, the latter would have five times the defiection of the continuous beam, or thirty times that of the slab, while the stress in the steel would be one and one-half times that in the continuous beam, and six or seven times that in the slab. This last exhibits the effect of canti- lever action combined with slab action. The apparent discrepancy between the observed ratio of de- flections in these two slabs of 22 and the just computed deflections of 30, is to be accounted for by the fact that the computation assumed equal spans, whereas the Norcross span was assumed to be diminished from 144" to 132" by the colimin plate. A re- duction of the span of this amount will change the computed de- flections in the ratio of 144^ : 132^ : : 30 : 23 which is in practical agreement with the observed result of 22. SrMMARY OF TEST OP MUSHROOM SLAB 91 By the phrase "cantilever action" we designate the increased strength and stiffness which is due to the continuitj'- of the beam or slab at its supports so that it is convex upwards at such points. While the concentration of the loading toward the middle of the panel, such as was the case in this test, may prevent any pre- cise agreement of these numerical estimates based on uniform loadmg with the results of the tests, they cause the general agree- ment shown in the tables and tend strongly to sustain our confi- dence in the validity of the analysis from which these concordant approximate estimates are obtained. The amazing difference in the strength and stiffness of these two slabs, which contain practically the same amount of concrete and steel, is due to the difference of principle of their construction, which may be summarized for the mushroom sjstem by consider- ing its slab action and its cantilever action under the following counts, viz: 1st. Circumferential slab stresses are most economically and effectively provided for by the ring rods around the colunm heads. 2nd. The size of the mushroom heads is such as to make the belts so wide as to provide reinforcement over the entire area of the slab, thus securing slab action in the central part of the panel where the belts lie near the lower surface. 3rd. The reinforcing belts cover a wide zone at the top of the slab over the colunms and mushroom head, which thus provides resistance to tension, and ensures effective cantilever and slab action. 4th. Concrete is thus stressed in compression at the bottom of the slab for a wide zone around the columns. 5th. Under a load equal to the breaking load of the Xorcross slab, amounting to thirty-eight tons, the mushroom slab deflected at first only l/8", but after exposure to rain and great changes of temperature for seven days had somewhat softened the concrete the deflection increased to 1/4". 6th. The first crack appeared underneath the edge of the slab across the side belt under load No. 5, of fifty-six tons, -^-ith a center deflection of 0.4" and an average deflection at the middle of side belts of 0.25". 7th. No cracks appeared on the upper side of slab at the edge, nor were any seen elsewhere, until load No. 7, of 90 tons was applied, when the yield point of the steel was e^-idently nearly or quite reached, giving a center deflection of 1/2". 92 FAILURE OF MUSHROOM SLAB Fig. 18. Failure of Mushroom Slab. Fig. 19. Failure of Mushroom Slab. Load Removed. FAILURE OF MUSHROOM TEST SLAB 93 8th. The slab carried its final load of over 120 tons for twenty- four hours without giving way. It demonstrated the impossibility of its sudden failure by gradually yielding until it reached a final deflection of some nine inches, as seen in the views of Dec. 17th and 24th, Figs. 18 and 19. 9th. While the slab steel in each belt was the same as in the Norcross slab, the crossing of the belts increased the percentage of slab reinforcement so much above that of the simple belt rein- forcement that stress in the steel did not pass the yield point and the failure was largely due to the giving way of the concrete around the cap, but partly to some yielding at the line of weakest ultimate resistance, both of which statements are confirmed by the view of Dec. 24th, Fig. 19, where the removal of the loading permits the irregular circular line previously mentioned to be made out at a distance from the center of each column of somewhat less than L/2. Less steel is required in this system than in the Nor- cross slab for the same limiting stresses. Since the steel in this slab did not pass the yield point any greater percentage of reinforce- ment would be useless and would not increase the strength of the slab. It has been found that good practice requires a percentage of steel dependent in the following manner upon the thickness of the slab: If rf = L/35 the belt reinforcement = 0.2% If d = L/24 the belt remforcement = 0.3% If rf = L/20 the belt reinforcement = 0.4%, Comparision of the steel in the test slabs: Norcross. Mushroom. Size of slab 16' x 16' 18.4' x 17.8' Area of slab 256 sq. ft. 328 sq. ft. Length of 3/8" rods in the slab 1188 ft. 1450 ft. Weight of 3/8" rods in the slab 446 lbs. 544 lbs. Weight of Plates or Heads in the slab. . 268 lbs. 435 lbs. Total weight of steel in the slab 714 lbs. 979 lbs. Weight of steel per square foot of slab.. 2.8 lbs. 3 lbs. Area of Panel 12 x 12 ft 144 sq. ft. 144 sq. ft. Length of slab rods per panel 638 ft. 638 ft. Weight of slab rods per panel 239 lbs. 239 lbs. Weight in plates or heads per panel. . . 67 lbs. 109 lbs. Total weight of steel per panel 306 lbs. 348 lbs. Weight of steel per square foot of panel. 2 l/8 lbs. 2 5/l2 lbs. SUGGESTIONS REGARDING THE CONSTRUCTION AND FINISH OF FLOOR SLABS By C. A. P. TURNER 18. The Execution oe Work: Construction work of any kind involves a great responsibility, not only on the part of the designer, but also on the part of those in charge of the work, and that re- sponsibility is for the safety of those erecting the work. Perhaps the construction of no type of building is so free from hazard and risk to the hves of those erecting it as reinforced con- crete construction when scientifically designed and intelligently executed. During the last ten or twelve years, the manufacturers of Port- land Cement, have through improvements in methods of manu- facture and great reduction in cost, placed this material on the market at such reasonable rates that it has given a remarkable impetus to the construction of concrete work in all lines. Since, as a material of construction, it has but recently come into general use, it is not surprising that a large part of the engineering and archi- tectural profession have not yet become so familiar with its char- acteristics, but that designs lacking in conservatism from a scientific standpoint have been frequently made, and this combined with the execution of the work by unskilled contractors, has resulted in a number of instances in needless sacrifice of life and large property losses, such as a more thorough knowledge and study of the char- acteristics of the material should entirely prevent. It would be neglect of duty to fail even in this short discussion to call attention pointedly to those properties and characteristics of concrete which must be known and appreciated by the engineer and constructor in order that he may avoid the serious disasters into which those ignorant or forgetful of them have been too frequently led. The Hardening of Concrete: Concrete may be defined as. an artificial conglomerate stone in which the coarse aggregate or space-filler is held together by the cement matrix. The cement should conform to the Standard Specifications for Cement, recom- mended by the American Society for Testing Materials. HARDENING OF CONCRETE 95 The contractor and architect should, at least, see to it that the cement is finely ground, and that it meets the requirements of the boiling test. This last may be readily made by forming pats of the cement of 3^ to 4 inches in diameter on a piece of glass, knead- ing them thoroughly with just enough moisture to make them plastic, so that they will hold their shape without flowing, and taper to a thin edge. Store the pats under a moist cloth at a temperature of sixty-five to seventy-five degrees Fahr. for a period of 24 hours. Then place the pats in a kettle or pan of cold water, and after raising the temperature of the water to the boiling point, continue boiling for a period of four hours. If the pats do not then show cracks, and if they harden without cracking or disintegrating, the con- structor may be satisfied that the cement is suitable for use in the work. Coarse grinding reduces the sand-carrying capacity of the cement, and its consequent efficiency. The fimction assigned to the concrete element in the combina- tion of reinforced concrete is to resist compressive stresses in bend- ing; but when first mixed the concrete is nothing more than mud, and in order for it to become the hard, rigid material necessary to fulfill its fimction in the finished work it must evidently pass in the process of hardening thru all stages and varying degrees of hardness from mud and partly cured cement to the final stage of hard, rigid material. This curing or hardening being a chemical process, does not occur in any fixed period of time, save and except the temper- ature conditions are absolutely constant. Hence the time at which forms may be safely removed is not to be reckoned by a given number of days, but rather it must be determined by the degree of hardness attained by the cement. In other words, during warm summer weather, concrete may become reasonably well cured in twelve or fifteen daj's. If the weather, however, is rainy and chilly, it may not become cured in a month. In the cold, frostj' weather of the spring and autumn, unless warm water is used in the mix, the con- crete may require two or three months to become thoroughly cured, while by heating the mixing water, whenever the temperature is below 50 degrees Fahr., the concrete will harden approximately as it does during the more favorable season. Concrete which has been chilled by the use of ice cold water, or that has become chilled within the first day or two of the time it is cast, has this peculiarity, that it is very difficult indeed for the most expert to determine when it is in such condition that it will retain its shape after the removal of the forms. Once having been chilled in the early stages, it goes through consecutive stages of POURING CONCRETE sweating with temperature changes, and during these periods it sometimes happens that the concrete diminishes in compressive strength, and if the props are removed it sags and gets out of shape. Such deformation will generally result in checks and fine cracks, though there may not be any serious diminition of the ultimate strength. These checks may be prevented as explained above by the simple method of heating the mixing water whenever the tem- perature has dropped below 50 degrees Fahr. In colder weather, that is below the freezing point, not only must the water be heated, but as a rule the sand and stone too, also a little salt may be ad- vantageously used. The work must then be properly housed and kept warm for at least three weeks subsequent to pouring. Use of Salt in Cold Weathek : We have mentioned the use of salt in cold weather. The action of salt is two-fold: It retards the setting and thus enables us to use water heated to a higher temper- ature than we could use without salt. It also lowers the freezing point. Should the concrete then be frozen at the subsequent sweat- ing period which occurs with a rise in temperature, the salt retains the necessary moisture for crystallization because of its affiiiity for moisture, thus preventing the softened concrete from drying out and disintegrating through lack of moisture to enable it to crystalize and harden properly. The amount of salt to be used is about a cup to the sack of cement with the temperature from 18 to 20 de- grees Fahr. If the temperature is below this, increase the amount of salt, and when working below zero Fahr., use not less than two cups of salt to the bag of cement. PouRTNG Conceete: Bad work frequently results from im- proper pouring, or casting of the work. In filling the forms, the lowest portion of the forms should be filled first. A column should be filled from the center and not from the side of the cap. Filling from the center will insure a clean smooth face when the forms are removed. Filling from the side will frequently give a bad surface because the mortar will flow into the center of the column through the hooping, leaving the coarse aggregate with voids imfilled at the outside. As more concrete is then poured in, the voids between the core and the out side portion will become filled, and the soft mor- tar will not be able to flow back to completely fill the voids between the hooping and the casing. Where the spacing of the hooping is wide, this is not so important, but it becomes very important where the spiral used has close spacing. It is better to cast the column and mushroom frame complete, continuing to pour the concrete over the center of the column so that it always flows from the column TEST FOR HARDNESS. LAP 97 into the Mushroom slab rather than the reverse. All splices must be made in a vertical plane, in a beam preferably at the middle of the span, and in a slab at a center line of a panel. Test foe Hardness in Warm Weather: We have pointed out that the criterion governing the safe removal of forms is the hardness or rigidity of the concrete. A test of hardness in concrete not frozen may be made by driving a common eight-penny nail into it; the nail should double up before penetrating more than half an inch. The concrete should further be hard enough to break Hke stone in Imocking off a piece wdth the hammer. Noting the indentation under a blow with the hammer, gives a fair idea of its condition to those having experience. Subcentering, as provided in the appended specification, is a desirable method of preventing deformation, where the use of the forms is desired for upper stories before the concrete is fully cured. Test for Hardness in Cold Weather: Concrete freshly mixed and frozen hard will not only sustain itself but carry a large load in addition, imtil it thaws out and softens, when collapse in whole or in part is inevitable. Partly cured concrete if frozen, sweats and softens with a rise in temperature, hence in cold weather there is danger of mistaking partlj^ cured concrete made rigid by frost for thoroughly cured material. In fact the only test that can be depended upon with certainty in cold, frosty weather, is to dig out a piece of concrete, place a sample on a stove or hot radiator, and note whether, as the frost is thawed out of it, it sweats and softens. This gives the builder and engineer a perfectly conclusive test of the condition of the concrete as to whether it is cured or merely stiffened up by frost. Lap of Reinforcement over Supports: Thoroughly tying the work together by ample lap in the reinforcement is a prime requisite for safety in any form or type of construction. This general precaution insures toughness, and prevents instantaneous collapse, should the workman exercise bad judgment in premature removal of forms. Responsibility of the Engineer: The steps which it is possible for the engineer to take in securing safe construction are Umited in the first place to the production of a conservative design, and one which will present toughness, so that its failure imder over- load or under premature removal of the forms will be slow and gradual. This he can do, and this we beheve he is morally bound to do. On the other hand, he cannot design reinforced concrete CRACKS IN CONCRETE work which will hold its shape without permanent deformation, un- less it is properly supported until the concrete has had time under proper conditions to become thoroughly cured. Concrete in setting shrinks, and sometimes cracks by reason of this shrinkage, particularly when it hardens rapidly, as it does in hot weather. This shrinkage sets up certain stresses in the concrete, which, combined with temperature changes, occasionally manifest themselves by subsequent cracks in the work. Such checks or cracks do not of necessity indicate weakness, providing the concrete is hard and rigid, since the steel is intended to take the tensile stresses and the concrete the compressive. Such checks sometimes cause an unwarranted lack of confidence in the safety and stability of the work arising from the common lack of famiharity with the characteristics of the material. For example, the owner of a frame building would never imagine it to be unsafe because he found a few season checks in the timber. He is sufficiently familiar with the seasoning of timber to understand how these checks occur, and that in most instances they do not mean a loss of strength, since, as the timber hardens by thoroughly drying out, it becomes stronger, as a rule, to an amount in excess of any slight weakness which might be developed by ordinary season cracks or checks. So in concrete, when the general public becomes more familiar with its character- istics they will regard as far less important than they now do, checks which are produced by temperature and shrinkage stresses, or possibly by slight unequal settlement of supports. Pbopee and Improper Methods op Floor Finish: In con- crete work there are a number of small defects which occur through failure to properly manipulate the material, for which the designer of the engineering part of the work is frequently censured improperly. For example, cases have occurred where a good splice was not secured owing to the fact that in very hot weather the stone aggre- gate became heated in the sun and was not properly cooled down before mixing the concrete, and so the water dried out too quickly, while the heat in the stone caused the cement to set so rapidly that a good splice to the previous work could not be made. The worst trouble, however, which has been observed, is that resulting from poor surface finish of floors. Improper methods in common practice are of two different kinds. One is the attempt to finish the work approximately at the time it is cast, making the surface finish integral with the slab. The difficulty with this method of finishing lies in the fact that as soon as the columns are cast in the story above, unequal moisture conditions are produced around FLOOR FINISH 99 the foot of the column owing to the excess of moisture in the column; thus the concrete in the surface of the slab around and near the foot of the column is expanded by the excess moisture, and it ultimately shrinks, and leaves a series of spider web cracks as it dries out. This will occur to a greater or less extent depending on the humidity of the surrounding atmosphere during the curing or drying out of the floor. If the weather is dry these checks will be verj^ pronounced indeed, though they will not be very deep. If it is rainy and damp, and the floor is kept soaked all the time, they may be nearly or quite lacking. Another objection to this method of finish is that unusual pre- cautions must be taken to protect the floor before the centering can be placed for a story above, and regardless of the method used to protect it the floor usually becames scarred and deeply scratched before the work is complete, leaving a surface difficult to satisfactorily repair. Another method which leads to bad results is the following: The rough slab is cast, and the centering removed in due time, the slab cleaned and the finish coat applied in a sloppy or plastic form, flowed in place, screeded to approximate surface, and then allowed to partly set, so that the finishers can get on the floor and trowel it down. A floor finished in this manner looks well when the work is new. It does not wear well but dusts badly, pits and rapidly grows rough and ragged under trucking. The correct method of applying floor finish is as follows: The finish coat should be not lessthanl and l/4 inches to 1 and l/2 inches in thickness. It should be applied after the rough slab has been fairly well cured. The surface of the rough slab should be thoroughly cleaned of dirt and laitance and thoroughly soaked with water. Then the floor finish, a mixture preferably of one part of cement to one and one-half sand (the sand a silicious sand with grains from 1/8 inch down, if such can be secured), should be thoroughly mixed with just enough water to make an extremely stiff paste, one which will hold its form if squeezed in the hand, but one which will not run or flow, and will need a fair amount of tamping to bring the moisture to the surface. This concrete, so mixed, should be applied to the rough slab in blocks of from four to five feet square, first grouting the rough slab with a neat cement grout, then tamp until the moist- ure is brought to the surface, level up and trowel immediately. The cement finish should not be mixed more rapidly than it can be applied, so that the cement will not be killed by taking a partial set before troweling, which is what occurs where the finish is applied sloppy, and the workmen wait for it to partly harden before they can 100 STRIP FILL FLOORS get on it to trowel. A finish applied as just stated will stand severe usage and last for several years without showing appreciable evi- dence of pitting, dusting, or undue wear. The addition of ground iron ore, to the amount of twenty pounds to the barrel of cement, appears to improve the finish and give it a more pleasing color. Checks in cement finish have no relation whatever, as a rule, to the strength of the work. They will invariably occur in the cement finish where the finish coat is too thin. When it is less than 1 inch or 3/4 inch at one part of the floor with 1 l/4 inches or 1 l/2 inches at another, the surface will invariably check and crack badly if applied at a sloppy consistency and allowed to partly cure before it is polished down. We know of no type of construction where there has not been much trouble with finished surfaces in such buildings as have come under our observation. But experience has shown us that these troubles are needless, and can be avoided by the proper handling and application of the finishing coat. It is difficult indeed to re-educate those who profess to be cement finishers, whose experience has been largely in sidewalk finish, or work of that character, to appreciate the necessity for a different method of executing work in a building; but when this has been accomplished the owner will have the use of a floor finish free from the unpleasant defects above pointed out. Strips and Strip Fill for Wood Floors: The proper time for the application of the strips and fill is immediately after the rough slab has become sufficiently hardened to work upon it, for the reason that at this time the strips may be spiked to the partially hardened concrete and wedged up or lined up to the desired level ■without difficulty. Then the strip fill can be put in with the same rig that is used to cast the floor slab. The writer prefers the strip fill of the same mixture as the slab except where the loads are so light that increased strength and stiffness are of no importance. Then a one to three and one-half, four, or even five, mix will answer the purpose. No natural cement or lime should be used in the mixture, since when it is used, trouble almost invariably follows, caused by its extremely slow hardening and its retention of moisture until hardening takes place. This moisture frequently swells and expands the flooring to such an extent that it springs away from the fastenings, thereby necessi- tating the entire relaying of the floors. Conservative practice ac- cordingly is to use Portland Cement alone, which will dry out far quicker than any natural cement or brown lime. APPENDIX STANDARD SPECIFICATION FOR REINFORCED CONCRETE FLOORS By C. A. P. TURNER, Consulting Engineer Minneapolis, Minn. Reinforcement. Reinforcement shall be of sizes of bars shown on the accom- panying plans and details which form a part of this specification. All reinforcing metal shall be of medium open hearth or Bessemer steel, meeting the requirements of the Manufacturers' Standard Specifications, in composition, ultimate strength, ductility and elastic limit, and the required bending basis. Hard grade may be used for slab rods only. Bending. Bending shall preferably be done cold. If the column rods are heated and blacksmith work is done, care must be exercised that the steel is not burned in the operation, otherwise it will be condemned by the engineer. Cement. Cement shall be of good quality of Portland Cement, of a brand which has been upon the market and successfully used for at least four years, meeting the requirements of the specification adopted by the American Society for Testing Materials. The contractor shall give the owner the opportunity to test all cement de- livered, and shaU furnish the use of testing machine for this purpose. The cement shall be delivered in good condition and properly protected under suitable cover after delivery on the premises so that it may not be damaged by moisture. Sand. Sand used in the concrete work shall be clean and coarse, meeting the requirements and approval of the engineer and architect. Stone. Stone used shall be sound, hard stone, free from lumps of clay and other soft unsatisfactory material, or hard smelter slag may be used. In size it shall be crushed to pass a 1-inch ring, for slabs and columns, and shall be screened free from dirt and dost. Concrete. All concrete shall be mixed in a standard batch machine to the consistency of brick mortar, so that it will flow slowly and require only puddling around the reiaforcement. Concrete shall be thoroughly mLxed in the following proportions: one part cement, meeting the requirements of the standard specifications; two parts clean, coarse sand free from clay, loam or other impurities; and four parts crushed stone or clean gravel. The concrete shall be poured in the low portions of the forms first. That is, it shall be poured directly into the column boxes, beam boxes, etc., before it is 102 STANDARD SPECIFICATIONS poured on the slab. It shall be so placed that it will be forced to flow as little as possible to get to the required position, since by flowing, the cement is readily separated from the mixture. Splices. Splices in beams or slabs are to be made in a vertical plane, prefer- ably in the center of the panel or beam. Proportions. Each sack of cement shall be considered equivalent to one cubic foot in volume, and the mixture of the cement, sand and stone used in the concrete shall be proportioned by volume on this basis and as hereinafter specified. Concrete for footings, columns, beams and rough slabs throughout shall consist of a mixture of one cement, two sand and four of crushed stone. For the retaining walls, the concrete mixture shall be one cement, three sand and five parts of stone. Concrete in which the cement has attained its initial set shall not be used on the work. Concrete, however, which has slopped out of the mixer, if cleaned up within a short time, not over every half hour, may be put back in the mixer, and after being thoroughly mixed again with water may be used on the work. Forms. All forms for the reinforced concrete shall be substantially made and true to line. Any irregularities due to defective workmanship in this re- spect, shall be made good as directed by the architect, by dressing down the finished work, or removal and properly replacing it in case that it cannot be satisfactorOy done. A fair quality of lumber, preferably 1x6 square edge fencing shall be used for the slab forms. This lumber shall be dressed on the side next to the concrete except where plaster is specified by the architect for office finish, in which case the rough side of the boarding shall be placed upwards, next to the concrete. Column Forms. Column forms shall be made up with plank not less than Ij inches thick and stayed at intervals not more than 18 inches vertically be- tween bands or straps and shall fit closely at the comer joints, or the forms may be made of sheet metal. Removal of the Forms. Forms shall not be removed imder the most favorable conditions, prior to two weeks' time, and under less favorable con- ditions where the temperature is lower than 50 " until the concrete is hard and rigid. The superintendent will keep in mind the fact that it is not the number of days time which has elapsed since placing the concrete which shall determine the earliest removal of the forms, but rather how rapidly the concrete has thoroughly cured and hardened and that the concrete may be readily stiffened up by cold and frost which, when it thaws, will sweat and fail to maintain 'the desired form. Sub-Centering. Where a series of floors are cast one above the other, sub- centering of substantial posts about 10 feet centers shall be kept in place until there are at least two supportmg slabs that are well cured and hard so that the concrete may not be overstained in the early stages of hardening. Placing and Inspection of Reinforcement. Before Commencing the Concrete Work, the reinforcement shall be properly placed and inspected by the architect or the engineer representing the owner, and not until after this inspection and approval may the work of casting the floor proceed. The floor slab rods shall be wired together to hold them in the position as shown on the plans. Special attention being given to placing the rods in belts of the width of the mushroom frame and fairly uniform spacing, although this is STANDARD SPECIFICATIONS 103 of less importance than keeping to the general distribution through the full width of the belts of reinforcement. In placing the floor slab rods, all those running from column to column directly on one side of a panel shall be placed first, then those running at right angles, next all those in one diagonal belt, and then those in the other diagonal. Where a belt of slab rods runs parallel to a wall place one rod at bottom on forms. Then see that belts normal and diagonally are placed, following up with slab rods parallel to the wall on the top of normal and diagonal belts. In wiring the rods together it is desirable to use No. 16 soft annealed wire, taking a piece, say a yard long, fastening an intersection, then carry the wire diagonally to the next interaection, taking a half hitch and proceed until this piece is used up and making the end fast. Then start with a new piece and proceed as before. Two lines of ties, crossing and norma] to the intersecting belts at the center will hold these rods in position very nicely. A similar tie across the parallel belts, and a suitable number of fastenings around the mushroom head are required to hold the bars in position. Floor Finish. The finish coat on the rough slab shall not be less than 1 inch- thick, and the rough slab shall be prepared for its reception as follows : The slab shall be thoroughly scrubbed with a steel brush and water, and then after it has been thoroughly cleaned from dirt and laitance it shall be kept wet for at least six hours. The surface shall then be coated with neat cement grout and the finish coat applied. The finish coat shall consist of a mixture of one cement to one and one-half clean, coarse sand. The finish coat shall be mixed with just enough water to make a very stiff paste and not enough to make it soft and sloppy. It shall be tamped in place and troweled to a smooth finish . Mixing the material wet and sloppy renders it necessary to wait until the material hardens somewhat before it is possible to polish it down. In allowing it to partlj' harden the finisher is then obliged to break up the surface of partly hardened cement which results in a finished surface that will dust badly, pit readUj- and wear rough under subsequent use, so that this method should not be employed. This finish coat is to be blocked off in squares along the center fine of columns, and joints shall be made in this coat between panel joints at five to six foot intervals. Conduits. Before casting the concrete, the concrete contractor shall see that the electric contractor has placed the necessary conduits for the wires. These shall be kept above the reinforcement wherever they come in the center of a panel, the idea beiag to have these conduit pipes above the steel and dip down into the socket at the junction, or to use a special deep socket which would be prefered by the engineer. These conduit pipes should be carried below the level of the reinforce- ment around the mushroom heads where the reinforcement is of necessity near the top of the slab. Depositing Concrete in Warm Weather. When the concrete is deposited in temperatures above 70 ° Fahr., the slab shall be thoroughly wet down twice a day for two days after it has been cast. Any preUminary shrinkage cracks which occur on the surface of the slab due to too rapid drying shall be immediately filled with liquid cement grout. 104 STANDARD SPECIFICATIONS Any concrete work indicating tiiat it has not been thoroughly mixed in the required proportions shall be dug out and replaced as directed by the engineer and architect. Placing Concrete in Cold Weather. Where the temperature is below 45 ° Fahr., the water shall be heated to a temperature of at least 110 ". Where the temperature is below 30 " Fahr., artifical heat shall be used to assist in curing the concrete, and this must be continued until such a time as the slab is thorough- ly cured and dry throughout. Pouring Concrete. In the mushroom system concrete shall be poured over the center of the column until the column is filled. Then the pouring shall be continued imtil the mushroom and mushroom frame is filled up so that the concrete will flow from the column toward the center of the slab and not from the center of the slab toward the column. In this way solid concrete without joints and planes of imperfect bond will be secured aroimd and in the vicinity of column heads, where it is most needed. Test. No test shall be made until the concrete is thoroughly cured, is dry, hard and rigid throughout. Ninety days of good drying weather at a tempera- ture above 60 ° Fahr., either natural or artificial, shall be the criterion as to when the test of double the working capacity can be reasonably made. General. It is the general intent of this specification to require first class work in all particulars, and work unsatisfactory to the engineer and architect representing the owners shall be made good by the contractor as they direct. PRINTED BY HEYWOOD MINNEAPOLIS LIST OF ONE HUNDRED BUILDINGS SELECTED FROM MORE THAN A THOUSAND DESIGNED ON THE MUSHROOM SYSTEM 1906 Johnson-Bovey Go's. Bldg Minneapolis, Minn. 1906 Hoffman Building Milwaukee, Wis. 1907 Bostwiek Braun Bldg Toledo, Ohio 1907 Lindeke Warner Bldg St. Paul, Minn. 1907 Hamm Brewery Bldg " " " 1907 Smythe Building Wichita, Kans. 1907 Forman Ford Bldg Minneapolis, Minn. 1907 Grellet Collins Bldg Philadelphia, Pa. 1907 Parsons Scoville Bldg Evansville, Ind. 1907 Bom BuUding Chicago, 111. 1908 South Dakota State Capitol Pierre, S. D. 1908 Merchants Ice & Cold Storage Bldg Cincinnati, Ohio 1908 St. Mary's Hospital Kansas City, Mo. 1908 John Deere Plow Co Omaha, Nebr. 1908 Minn. State Prison Bldgs ... (6) Stillwater, Minn. 1908 Ripley Apartments Tacoma, Wash. 1908 Velie Motor Bldg Moline,' 111. 1908 Park Grant Morris Bldg Fargo, N. D. 1909 Con P. Curran Bldg St. Louis, Mo. 1909 Manchester Biscuit Go's. Bldg Fargo, N. D. 1909 Blue Line Transfer & Storage Bldg Des Moines, la. 1909 Cutler Hardware Bldg Waterloo, la. 1909 Mass. Cotton Mills Boston, Mass. 1909 McMillan Packing Go St. Paul, Minn. 1909 Vancouver Ice and Gold Storage Go Vancouver, Bldg. 1909 Omaha Fireproof Storage Bldg Omaha, Nebr. 1909 J. I. Case Bldg Oklahoma City, Okla. 1909 Tibbs Hutchings & Co Minneapolis, Minn. 1909 Snead Mfg. Bldg Louisville, Ky. 1909 New England Sanitary Bakery Bldg Decatur, 111. 1909 International Harvester Bldg Milwaukee, Wis. 1909 Congress Candy Co Grand Forks, N. D. 1910 Y. M. C. A. Bldg Winnipeg, Man. 1910 West Publishing Go's. Bldg St. Paul, Minn. 1910 Beatrice Creamery Bldg Lincoln, Nebr. 1910 Iten Biscuit Co Omaha, Nebr. 1910 Turner Moving & Storage Bldg Denver, Colo. 1910 Congress Realty Go's. Bldg Portland, Me. 1910 Sniders & Abrahams Bldg Melbourne, Australia 1910 Strong & Warner Bldg St. Paul, Minn. 1910 Lexington High School Bldg St. Paul, Minn. 1910 Weicker Transfer & Storage Bldg Denver, Colo. 1910 ChehalKs County Court House Montesano, Wash. 1910 Missouri Glass Go's. Bldg St. Louis, Mo. 1910 Industrial Bldg Newark, N. J. 1910 Revel & Wagner Bldg Little Rock, Ark. 1910 Jobst Bethard Bldg Peoria, 111. 1910 International Harvester (Keystone Works) . . . Sterling, 111. 1910 Patterson Hotel Bismarck, N. D. 1910 O'Neil Bldg Akron, Ohio 1911 Lindsay Bldg Winnipeg, Man. 1911 King George Hotel Saskatoon, Sask. 1911 Northern Cold Storage Bldg Duluth, Minn. 1911 Leighton Supply Co Fort Dodge, la. 1911 Kinsey Bldg Toledo, Ohio 1911 Lozier Motor Bldg Detroit, Mich. 1911 MuUin Warehouse Bldg Cedar Rapids, la. 1911 Griggs Cooper & Co St. Paul, Minn. 1911 Swift Canadian Co's. Bldgs Vancouver, B. C. 1911 MoKenzie Bldg Brandon, Man. 1911 Swift Canadian Co's. Bldg Fort WiUiam, Ont. 1911 Commerce Bldg St. Paul, Minn. 1911 Experimental Eng. Bldg. Univ. of Minn Minneapolis, Minn. 1911 St. Paul Bread Co's. Bldg St. Paul, Minn. 1911 Rust Parker Martin Bldg Duluth, Minn. 1912 Woodward Wight Co. Ltd. Bldg New Orleans, La. 1912 Internationa] Harvester Co's. Bldg Fort William, Ont. 1912 H. W. Johns-ManviUe Bldgs. ... (3) Findeme, N. J. 1912 Cooledge Bldg Atlanta, Ga. 1912 Lawrence Leather Co's. Bldg Lawrence, Mass. 1912 Sears, Roebuck & Co Dallas, Texas 1912 Vmeburg Bldg Montreal, Quebec 1912 Imperial Tobacco Co Montreal, Quebec 1912 Richards Pinhom Bldg Denver, Col. 1912 Kinney & Levan Co. Bldg Cleveland, Ohio 1912 Standard Oil Co. Bldgs ... (2) Cleveland, Ohio 1912 Silver Sunshine Bldgs ... (2) Cleveland, Ohio 1912 Commercial Improvement Co's. Bldg Columbus, O. 1912 Moore Department Store Bldg Memphis, Tenn. 1912 Main Eng. Bldg. Univ. of Minn Minneapohs, Minn. 1912 Honeyman Hardware Bldg Portland, Ore. 1912 RevUlon Wholesale Hardware Bldg Edmonton, Alta. 1912 Calgary Furniture Co's. Bldg Calgary, Alta. 1912 Willoughby Sumner Bldg Saskatoon, Sask. 1912 U. S. Post Office Minneapolis, Minn. 1912 Motor Mart Bldg Sioux City, la. 1912 Fmch Van Slyke & McConville Bldg St. Paul, Minn. 1912 Hudson Bay Co's. Warehouse Winnipeg, Man. 1912 Snell Bldg Moose Jaw, Sask. 1913 Y. M. C. A. Bldg Vancouver, B. C. 1913 Reynolds Tobacco Factory Bldg Winston Salem, N. C. 1913 Ford Motor Bldg Memphis, Tenn. 1913 Ford Motor Bldg Los Angeles, Cal. 1913 G. Sommers & Co. Bldg St. Paul, Minn. 1913 Knickerbocker Bldg Los Angeles, Cal. 1913 Trinity Auditorium Bldg Los Angeles, Cal. 1913 U. S. Alumium Co's. Bldg Pittsburg, Pa. 1913 Gordon Fergusen Co's. Bldg St. Paul, Mum. 1913 S. H. Kress & Co's. Bldg Houston, Tex. 'Los Muchachos" Bldg San Juan, Porto Rico 1913 mwMisffliwi 1 11 4 :,J'i'll!|ii!f!iii|''l!!!!!!i!!!!!ii!l