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C age a A IE SS a =n ’ el ne itl 2 2 ae ” ae . » whe i Eee te : = Page tn See gh ce cotta ma a at een ae : ~ . a oe Pa a ae eiten eg ee 2 a AGO (Eg a NTN ER meee. a Rg, ge ae a = NPT a ee gi ae aon a en ~ 7 Pain ~ ty a ; bt SEAEEATES | a et ce aed a ae. = = 7 ~ agen = = = Pn eae = tg. = = ee rai he ~~ todas Soe mol —>, ee eG 8 = a ao in, a a —, > (gi a ON PP age ee Ag a es i. s pe sag OT Tina ea Pe orn oor Ss o > Peres eee > et =: : angel gee 3 “Ay =~ A Pe A ae ee ee See ee aes — % > 3 ~. — 4 oo A: ee Eee cameo 3 TS ee ORE ae = : sc aim te rae e = ro a ~ aetge tes ne _ => "3 < : oS . > ee he os al fe res + pach net ee : com Er hel a A gh = Ln apr Oe ape ee = >" = et a a, anos ah oes “oe Oe m 2 u . = © ‘ ly an ye : oP = a eat 4 ae ~ a — x 4 ae 7 - = yes met ego ya eis 7 e . fe eae at ON Sin a , aT a ratte tr’ 7 a my oe eG - Se : Ming - : A ie on - ys - < “x < SF ca tem cena aang Sr Nig tga MMT RR NEE ih ial Bat oe i Mh = et et Ai NT ERR EP AES ai eg” «SES x + aie ot Lae mts 2 Ag SRL ce eet RT RIOT EEN EEC tea ats Ae a het ee ORR MIS Ag RS RA SL IS AE I a LE IE TEASE FE “— ey : 5 , se * - S — intine, aa ed ‘ een em al a . lee ’ ‘ mewn . Pehen Py Nel Gene oe 8 akin its iidaiekriack uciiees abies teed’ eens om Pole gee , - : , J 5 ee “0 ees thao eae —— ans -_ i‘ ‘5 . EOE NE eal Oe MA Oath le TG ty an dt ga ahi eal A ee ll NG Ra ES lt oe A * cad FRANKLIN INSTITUTE LE Bee Ty ao i Be I cce oa , pete i, ene 5am oa. © Book bb dou. Class The book may be borrowed for a period of two weeks and re- newed only for an additional period of two weeks. LIBRARIAN. BLACKS AND PITCHES OIL & COLOUR CHEMISTRY MONOGRAPHS Edited by R. S. Morrell, M.A., Ph.D., FIC. UNIFORM WITH THIS VOLUME CELLULOSE ESTER VARNISHES By F. SPROXTON, B.Sc., F.L.C. (British Xylonite Company). IN PREPARATION THE CHEMISTRY OF DRYING OILS By R. S. MORRELL, M.A., Ph.D., F.L.C. (Messrs, Mander Bros.), and H.R. WOOD (Messrs. Storey, Smithson CS Co., Lids): THE CHEMISTRY AND MANUFACTURE OF PIGMENTS AND PAINTS 2vols. By C. A. KLEIN, M.Sc. (Brimsdown Lead Com- pany), and W. G. ASTON (Messrs. W. Symonds & Co., Ltd.). THE PROBLEMS OF PAINT AND VARNISH FILMS | By H. H. MORGAN, Ph.D., B.Sc. (Messrs Naylor Bros., Slough). VOLATILE SOLVENTS AND THINNERS By NOEL HEATON, B.Sc. THE ANALYSIS OF PIGMENTS, PAINTS AND VARNISHES By J. J. FOX, O.B.E., F.LC., and T. H. BOWLES, Ene RESINS: NATURAL AND SYNTHETIC By T. HEDLEY BARRY and R. $. MORRELL, M.A., Ph.D., F.LC. OIL & COLOUR CHEMISTRY MONOGRAPHS Edited by R. S. Morrell, M.A., Ph.D., F.L.C. BLACKS & PITCHES BY H. M. LANGTON M.A. (Cantab.), B.Sc. (London), A.I.C. (Director, Messrs. J. B. Walker & Co., Ltd., Hull) NEW YORK D. VAN NOSTRAND COMPANY EIGHT WARREN STREET 1925 Richard Clay & Sons, Ltd., Printers, 2 ‘ : ; we! ‘ t y 1 4 a PREFACE In the following pages my endeavour has been to put before the reader a concise account of our present knowledge of the black pigments and of the various bituminous materials and pitches of commerce. Whilst it may appear at a glance somewhat strange to include in one and the same volume considerations of such apparently dissimilar and unrelated classes of substances as Blacks and Pitches, a little reflection will show the arrangement to be justified. ‘These two classes of substances are of substantial importance in a number of rather closely related Oil and Colour Industries. Moreover, in passing, it is interesting to record that the principal black pigment, carbon black, and the natural and petroleum residual asphalts are traceable to a common .origin— the petroleum fields. From those chapters dealing with the black pigments it has been thought preferable, for reasons which require no elaboration, to omit all but a mere reference to the blacks which originate in the synthetic dyestuffs industry. The task of writing on bituminous materials and pitches is rendered somewhat difficult by reason of the confusion still existing on questions of nomenclature and classification, but without entering fully into controversy, I have outlined a scheme of classi- fication, mainly based on that given in Abraham’s well-known treatise, ‘“ Asphalts and Allied Substances.” An effort has been made to indicate as concisely as possible the results of all the most important relevant investigations of recent years and at the same time to refer briefly to current theories. Though no claim to exhaustive treatment is made in the present case, it is my hope that nothing of material importance has been omitted. Suggestions are made as to the directions in which research may usefully be undertaken, and it is hoped that the volume will prove of service to many engaged in Oil, Colour, Paint, Varnish, Ink, Rubber, and Asphalt Industries. Every known source of information has been acknowledged in the text, but my thanks are due particularly to the Bureau of Mines, Geological Survey U.S. Department of the Interior, Washington, for the supply of several official publications and much statistical information, and for courteously permitting the repro- duction of much textual matter and a number of illustrations from Bulletin 192, on Carbon Black. My thanks also are due to the Statistical Department of the Board of Trade for the supply of data, to Mr. C. Ainsworth Mitchell for kindly loaning the blocks Vv ae eee v1 Preface relative to Figs. 1 to 4, to Mr. A. R. Warnes for his kindness in granting permission for the reproduction of Figs. 16 to 19, to Messrs. Bennett, Sons & Shears, Limited, for the loan of the block for Fig. 20, and to the British Engineering Standards Association for authority to include several of their well-known British Standard specifications. To the publishers my thanks are extended for useful advice and counsel and. for the care taken in the preparation of the text and in the reproduction of the illustrations, whilst I am particularly indebted to the editor for much useful assistance and criticism whilst the book was in manuscript. My friend Mr. R. J. Whitaker has kindly read through some of the chapters dealing with carbon black. Thanks are also tendered to my wife for much valuable assist- ance in the tedious work of compiling tables and in the preparation of the index. For any inevitable errors of omission or commission the author alone is responsible. H. M. Laneton. July, 1925. CONTENTS 2 PAGH PREFACE : ; . ‘ ‘ ; ; : ; ; Vv CHAPTER I INTRODUCTION ; : : ; ; : : ; fe 38 System of Classification—General Occurrence and Methods of Prepara- tion of Black Pigments. CHAPTER II GRAPHITE ' 4 : ; ‘ : : : ‘ ; 16 Occurrence in Nature—Manufactured Graphite—General Properties and Uses in Manufacture of Lead Pencils and Graphite Paints. CHAPTER III THE Fixep CARBON BLACKS . j ; : ; : 22 Bone Blacks, Wood Charcoals and Mineral Blacks—Mode of Preparation —Properties. CHAPTER IV Carbon BLAckK ‘ : | Z : ere 3 Its Manufacture from the Natural Gas of Petroleum Fields—Statistics— Theory of its Formation—Commercial Methods of Manufacture by the Channel Process, Rotating Disc Process, Plate Process, Roller Process and by Thermal Decomposition—Attempts at Alternative Methods of Production—General Properties and Analyses—Methods of Testing— Uses of the Pigment. CHAPTER V LAMPBLACK . : , , ’ ee Methods of Production—Properties, Uses and Analyses. CHAPTER VI Buack PIGMENTS IN Paint MANUFACTURE : : é ees Consideration of the Physical Properties Involved—Various Uses of Black Pigment Paints—British Standard Specification for Carbon Black. CHAPTER VII Brack PigMENTS FoR INK MANUFACTURE : : ; ; 55 Different Classes of Work requiring Printing Ink—Properties of Blacks— Long and Short Blacks—Chemical, Physical and Practical Tests on Printing Ink Blacks—Some Photomicrographs of Ink Pigments. CHAPTER VIII CARBON BLACK AS A RuBBER PIGMENT . ; ; : me Factors concerned in the Use of Compounding Ingredients in Rubber— Tests for Carbon Black in Rubber—Change in Elastic Constants— Stress-Strain Relationships. vii Vili Contents CHAPTER IX PircHES AND Bituminous MATERIALS. : ‘ ; , Introduction—Factors Involved in Classification—Definitions—Complete Classification. CHAPTER X THE CHEMISTRY OF THE BITUMENS AND PITCHES . ; Paraffinoid, Aromatic and Naphthenic Hydrocarbons—Nitrogenous, Oxygenated and Sulphur Compounds, CHAPTER XI MetTuops oF TESTING Bituminous MATERIALS AND PITcHuEs American and British Standardisation—Physical, Heat, Solubility and Chemical Tests and their Uses. CHAPTER XII NATIVE ASPHALTS Origin and Relationship to other Naturally Occurring Bituminous Bodies —The Bermudez and Trinidad Pitch Lakes—Composition of Natural Asphalts. CHAPTER XIII ASPHALTITES . 5 : : ; : E : ; Gilsonite, Manjak and Grahamite—Their Occurrence and Characteristics —The Asphaltic Pyrobitumens—Elaterite, Wurtzilite, Albertite, Imp- sonite. CHAPTER XIV PETROLEUM ASPHALTS, OR RESIDUAL PITCHES . ‘ ; Occurrence, World’s Production, and Refining of Petroloum—Charac- teristics of Residual, Blown and Sulphurised Petroleum Asphalts. CHAPTER XV CoAL-TAR PitcH AND ALLIED PITCHES . : ; : hig Residuals in Pyrogenous Distillation—Occurrence, Genesis and Com- position of Coal—Destructive Distillation of Coal—Composition, Pro- perties and Uses of Coal Tar—Coke Oven, Producer Gas and Blast Furnace Tars—Distillation and Properties of the Resultant Tar Pitches. PAGE 75 83 91 98 105 112 Contents CHAPTER XVI MISCELLANEOUS PITCHEs . : ‘ : Wood-tar Pitch fromy Hard and Soft Woods—Wood Distillation— Rosin Pitch—Peat and its Distillation Products—Peat-tar and Lignite- tar Pitches—Water—Gas and Oil—Gas-Tar Pitches and their Properties. CHAPTER XVII Fatry Acip Pircues : ; : ‘ Subdivided into Stearine Pitch, Cotton Seed Pitch and Wool Pitch— Saponification of Fatty Oils—Cotton Black Grease and Wool Grease— Distillation Plant and its Operation—Characteristics of Various Stearine, Cotton and Wool Pitches—Bone Tar Pitch. . CHAPTER XVIII Tue WEATHERING AND AGEING OF BiTruMINoUS MATERIALS Effects of Exposure to Air, Sunlight and Moisture—The Light Sensitive- ness of Asphalt. CHAPTER XIX BirumMINous Faprics ; Roofing Felt—Floorings and Floor Coverings—Bituminous Cements, Insulating Coverings and Papers—Waterproofing and Damp Coursing— Manufacture and Uses of Bituminous Fabrics. CHAPTER XX Bituminous Paints, VARNISHES, ENAMELS AND JAPANS Nature of Bituminous Bases Used—Volatile Solvents to be Used— Bituminous Paints and Varnishes Protective against Rusting and Exposure to Chemical Agents—The Jellying of Asphalt Paints—Japans and their Uses—Pitting of Japans. CHAPTER XXI Bituminous PAvinec MATERIALS Roadway and Pavement Construction—Surface Phenomena in con- nection with Asphalt Pavement Construction—The British Standard Specification for Tar and Pitch for Road Purposes. APPENDIx I. AprenpDIx II. APPENDIX III . INDEX OF NAMES . ‘ : : : : INDEX OF SUBJECTS 129 138 142 151 164 171 173 174 175 176 ty — r oP ni ALY ake toe nea — S a] — a ad — ~ a = a OU jum 3s — J a Se — so bo = LIST OF ILLUSTRATIONS MARK MADE BY BORROWDALE GRAPHITE . . facing page 19 MARKS MADE BY FABER’S PENCIL. : as 19 MARKS MADE By ACHESON GRAPHITE PENCIL 2 19 Line In Drawine oF 1831 = 19 SELLING PRICE OF CARBON BLACK . : . 7, page: 28 CHANNEL PLANT IN COURSE OF CONSTRUCTION . facing page 31 METHOD OF CONVEYING CARBON BLACK .~ . . page 32 CARBON BLACK PLANT IN DETAILED PLAN ; . page 34 DEPOSITING SURFACE FOR CARBON IN THE RotTatTInG-DIsc PROCESS ; : : : : ; . facing page 34 DETAILS OF THE PLATE OR CABOT PROCESS : = 34 THE ROLLER OR ROTATING CYLINDER SYSTEM . . page 36 ARRANGEMENT OF A LAMPBLACK PLANT . ; . page 43 PHOTOMICROGRAPH SHOWING AGGLOMERATED PARTICLES OF SHORT CARBON BLACK . : : : . facing page 59 PHOTOMICROGRAPH SHOWING DISPERSED PARTICLES OF LONG CARBON BLACK . i : ; ; . facing page 59 PHOTOMICROGRAPH SHOWING AGGLOMERATED PARTICLES OF LAMPBLACK : : : : : . facing page 60 Pian oF Hirp’s Contrnvous DIsTILLATION PLANT . page I17 Hirp’s ContTINUOUS COAL-TAR DISTILLATION PLANT . wage 118 Hirp’s ContINvous CoAL-TAR DISTILLATION PLANT . page 120 Hirp’s Continuous CoAL-TAR DISTILLATION PLANT . ; facing page 120 Fatty Acitp DISTILLATION PLANT . ; : = 132 XX. XXII. XXII. XXIII. XXIV. XXYV. XXVI. XXVIII. XXVIII. XXIX., XXX, LIST OF TABLES PRODUCTION OF GRAPHITE ANALYSES OF GRAPHITES : : : ; COMPOSITION OF PIGMENTS IN ContTh’s PENCILS YIELD OF CHARCOAL FROM AIR-DRIED Woop RESULTS OF ANALYSES OF VARIOUS CHARCOALS CARBON BLACK PRODUCED FROM NATURAL GAS CARBON CONTENT AND QUANTITY OF CARBON BLACK RECOVERED FROM NATURAL GAS . ANALYSES OF CARBON BLACKS ANALYSES OF CARBON BLACKS, LAMPBLACKS AND OTHER BLAcKs (SELVIG) ANALYSES OF CARBON BLACKS ANALYSES OF LAMPBLACKS AND OTHER BLACKS BuLKING VALUE AND Ol ABSORPTION OF SOME PIGMENTS . ? ; : : : ; ; PROPERTIES OF BLACKS . CARBON BLACK AS A FILLER FOR RUBBER Tuer RESULTS FOR MIXINGS CONTAINING 20 VOLUMES oF PIGMENTS OrIGIN, PuysicAL PROPERTIES, SOLUBILITY AND CHEMICAL COMPOSITION IN CLASSIFICATION OF PITCHES AND Brruminous MATERIALS . TyprEs oF BITUMINOUS SUBSTANCES AND PITCHES COMPLETE CLASSIFICATION OF BITUMINOUS SUBSTANCES AND PITCHES TESTS TO BE APPLIED TO BITUMINOUS SUBSTANCES MaRrcusson’s SUBDIVISION OF ASPHALTS . ; CoMPARISON OF SOME PETROLEUM DERIVATIVES WoRrLp’s PRODUCTION OF PETROLEUM PRINCIPAL REFINERY PRODUCTS FROM CRUDE PETROLEUM i RESIDUALS IN PyroGENovuS DISTILLATION COMMERCIAL DISTILLATES FROM GAS WorKS TAR . CHARACTERISTICS OF Various Tar PitTcHES DISTILLATION PRODUCTS FROM PEAT COMPARISON OF SOME RESIDUAL PITCHES : : WaTER-GAS T'ARS : : - ANALYSES OF Woon GREASES : xi 63 68 69 72 84 96 98 106 107 113 115 119 125 127 127 135 Oe ae ‘ + ‘ ‘ 7 i \ ‘ - " - . < ~ \ - — = Pa ” 7 ey . i ‘ 4 2: ¥ “1 7 BLACKS AND PITCHES CHAPTER I INTRODUCTION System of Classification—General Occurrence and Methods of Preparation of Black Pigments. THE black pigments of commerce find use in the manufacture of black paints and varnishes, in black printing inks, in stove polishes, as compounding ingredients in manufactured rubber and in a variety of other ways. With one or two exceptions, all the black _ pigments contain carbon in one or other of its numerous forms as their essential colouring principle, carbon being an ideal pigment on account of its stability. It is unaffected by exposure to light or air, is resistant to acids, alkalies and other chemical agents, and suffers neither dissolution nor discoloration in contact with them or in admixture with alcohols, oils, etc. It is destroyed only at — high temperature when combustion ensues. Being usually in the amorphous state, and finely divided at that, carbon pigments can be readily compounded with the usual paint and ink vehicles, giving extensive tinting and covering power, though these pigments vary considerably amongst themselves in shade and strength and in covering power. The carbon pigments can be mixed with other pigments and the usual vehicles without causing any alteration in them or being themselves altered, and as paints made from these pigments are slow in drying, such paints require more than the usual amount of driers. A rational system of classification of the black pigments is some- what difficult and the best is one, due to Cruickshank Smith,! which takes into consideration both origin and method of production (see page 14). In this scheme of classification the term “‘ fixed ”’ is applied by Cruickshank Smith to those carbon blacks in which the pigment is “fixed ’” by an incipient coking process applied to suitable raw _ materials, which are carbonised in a combustion chamber to which a restricted access of air is permitted, and the pigment as produced is retained within the combustion chamber. It will be noted from the following list that a variety of blacks containing elementary carbon exists, and unfortunately there is a lack of precision sometimes in describing them; particularly is this the case with carbon black and lampblack, it being often quite erroneously assumed that these are alternative names for 14 Blacks and Pitches one and the same substance. Actually the various carbons and charcoals have different physical and chemical properties, they are varied in their physical structure and the uses to which they can be put. They are not identical in chemical composition nor are they pure carbon. Black oe Carbonaceous ) Metallic | ee bias Coloured by Compound Black Oxide Black Oxide elementary (Lakes, inks of Iron of Manganese carbon and dyes) (Fe,0,) (MnQ,) Soe | fl __fNatural Graphite Fixed Carbon Deposited Carbon | Artificial we Blacks or Soot Blacks | DOD) 9s Vegetable Black Mineral ,, Carbon or Gas Black, ete. Ivory Black = at Kes Black Blue Re Charcoal Black (various) The deposited carbon blacks are made by one or other of the following methods, according to Roy. O. Neal ?: 1. Formation by direct contact of a flame upon a depositin surface. eee 2. Production by combustion of an oil, tar, etc., in an inadequate supply of air, where soot is allowed to settle slowly on the floors and walls of the collecting chambers. 3. Carbonisation of solids and subsequent reduction to a state of small subdivision. 4. Production by heating carbonaceous vapours or gases to a decomposition temperature by external heating with or without air in the forming chamber. This method is usually referred to as cracking or thermal decomposition, and so far is only in the experimental stage. . Method 1 is that in use in manufacturing the typical carbon black of the American trade, whilst method 2 gives rise to the familiar lampblack whose first preparation and use are lost in the depths of antiquity. The carbonisation method, of course, leads to the production of all the familiar charcoals. Introduction 15 Graphite, in addition to being of natural occurrence, is also to a certain extent artificially prepared in the electric furnace. The compound carbonaceous blacks, the lakes and dyes, of which the nigrosines may be cited as typical examples, have their genesis in the synthetic dyestuff industry. As regards the metallic blacks, their interest, so far as they enter into the manufacture of inks and paints, is now mainly historical. Black oxide of iron, Fe,O, (or FeO-Fe,0,), occurs in nature as magnetite in many parts of the world. When pure it is an iron-black substance used occasionally in some cheaper black paints and, in admixture with other blacks, in certain cheaper qualities of printing ink. Black oxide of manganese occurs as pyrolusite (MnO,) in Czecho- Slovakia, Spain, France and parts of N. America, in very pure iron-black or steel-grey, rectangular, rhombic prisms, though often as fibrous masses. Seldom is it, though, that it is found in the pure condition—more often in association with other manganese ores. When ground and finely powdered it is occasionally used as a pig- ment under the name of “‘ manganese black.”’ REFERENCES. 1 “ The Manufacture of Paint.’’ Scott, Greenwood and Son, 3rd edition; 1924. * “‘Carbon Black,” Bulletin 192, U.S. Dept. of the Interior, Bureau of Mines, 1922. CHAPTER II GRAPHITE Occurrence in Nature—Manufactured Graphite—General Properties and Uses in Manufacture of Lead Pencils and Graphite Paints. GRAPHITE, known also as plumbago and blacklead, is a form of carbon which occurs as a mineral widely distributed throughout the world, generally in compact crystalline masses, but sometimes in foliaceous, scaly masses and even sometimes in a fibrous form, the variations being somewhat dependent on the locality. The production for the past few years is given in the following table * :— TABLE I. Production of Graphite (Metric tons). 1921. LFOPIOGINT 5, sake pasa mp oiaptee dae beks 30,000 AIMTGOC) ECAWOR non l san cse ues eeeera 2,346 CRTISGE LU Aiisibs natu teeaee 367 DEBBI ay sslec tor ak ok ae 3,088 Austria and Styria .........seeeee 10,800 Bohemia and Méahren ............ 8,500 BUT e ean cack ad oer sone aebitaat ee 3,000 COG ROE. 2 oss nnin ota Ca Teen ate Guananie 4,422 SPDR sip boixansiecuas vais meee er ee 950 REIIIOOM as. os cacao ket Vikas ao ealera deieeies 11,000 DEAGAGEROAN ois lies vatenscadaenhnee — Other COUNETICS ........cc0cesccccees —- TL Ota St kictk ts ccaesore te oeeerbest 85,000 100,000 136,498 In England, graphite was found at Borrowdale in Cumberland as far back as 1560, but the supply is practically exhausted there.* The best qualities are now found in Ceylon, whereas the poorer qualities occur in Sweden and Bavaria, the ash in specimens from these sources being sometimes 40—60%. In the U.S. the quan- tities are often insufficient to make it worth while to work them in some localities. Graphite is velvety-black or steel-grey in colour with metallic lustre, is opaque, quite soft to the touch, and makes a grey mark on paper. It crystallises in small hexagonal plates, though it also occurs amorphous, and it is then sometimes difficult to distinguish sharply between graphite and the usual amorphous charcoal forms of carbon. The specific gravity varies from 2-25 to 2-35 when pure. The principal impurities with which it is found in association are ferric oxide, alumina, silica and lime, the carbon being present to 16 Graphite hy the extent of 75—92%. For purification it is crushed and levigated and subsequently the ash content reduced by chemical treatment. A certain amount of graphite is now manufactured by the International Acheson Graphite Company at Niagara Falls, U.S.A., the amount having been about 3700 tons in 1920. This manu- facture is due to an observation by E. G. Acheson that carborundum at a temperature above 2000° C. is decomposed into carbon and silicon, the former being in the form of crystalline graphite. He subsequently observed that coke could be converted into graphite in the presence of much less silica than would be required to convert the whole of the carbon into silicon carbide, and he therefore con- cluded that the action was catalytic. It is now known that all forms of carbon can be converted into graphite under suitable conditions of temperature, though the rate at which this occurs varies greatly with conditions and with the nature of the reactants. At present graphite is manufactured by the Acheson Company, according to H. D. K. Drew,°® by the following U.S. Patents: 542,982 of 1895; 568,323 of 1896; 617,979 of 1899: 645,285 of 1900; 702,758 of 1902, and 711,103 of 1903. For graphite powder a furnace similar to that favoured in carborundum manufacture is adopted. : Carborundum is used in constructing the furnace walls, the end-walls through which the electrodes pass being fixed and the others movable. The furnaces, which may be 30 ft. in length and of sectional area 18 ins. by 14 ins., contain a charge of clean anthracite in fine powder containing up to 10% ash, packed round a core of graphitised coke. Petroleum coke is used for making the best qualities of graphite. A current of 3000 amperes at 220 volts is first passed, but later, as the resistance decreases, the final current is 9000 amperes at 80 volts, the duration of the operation being about 24 hours, after which the graphite is cooled, removed, and ground in tube mills, and by air separation the fine material sifted from coarse particles. Manufactured graphite in addition to containing 1—2% of amorphous carbon may contain up to 10% of ash, though in the case of the purest form the ash is no more than 0-:2%. A method for the rapid analysis of graphite has been described by G. B. Taylor and W. A. Selvig,® but space forbids a description here. Uses. Natural graphite is mainly used for the manufacture of plumbago oe 75% of the total supply being absorbed in this way; ’ 18 Blacks and Pitches’ the remainder is accounted for by lubricants 10%, pencils 7%, foundry work 5%, paints 3%. Artificial graphite finds its use for electrodes, lubricants, paints, dry batteries and in boiler-scale preventives. Its uses in the manufacture of crucibles, electrodes and foundry work are outside the scope of the present volume, though brief reference may be made to its use as a lubricant. Flaked graphite can be used dry in steam cylinders, and it is said to build up a surface on rough bearings; it is sometimes compounded with compound greases for heavy bearings and with lubricating oils for light bearings. Its lubricating properties in colloidal suspension have been discussed by H. L. Doyle * and a method of deflocculating ' graphite has been patented by E. G. Acheson.® The fact that colloidal graphite is, however, very susceptible to the flocculating action of electrolytes, less than 0-1°% of free fatty acids being sufficient to precipitate it, would appear almost to inhibit its use in this way. It is well to remember in mentioning the lubricating pro- perties of graphite that both it and the diamond are crystalline forms of the element carbon: the former soft and greasy to the touch, the latter one of the hardest substances known and in powdered form strongly abrasive, in striking contrast to the lubri- cating character of its graphitic allotrope. The new method of X-ray analysis has given the clue to these striking differences in the. two allotropes, differences which must be accounted for by differences of molecular structure. A full account of graphite as a lubricant is given in a memoran- dum on Solid Lubricants in the Report of the Lubricants Com- mittee,/° to which the reader is referred for full information. Graphite has no great use as an oil or varnish colour except in the manufacture of anti-corrosive paint for use on ironwork, and according to Zerr, Riibencamp and Mayer !! is used exclusively in many parts of Europe for blackleading iron stoves, its fire-proof properties rendering it very suitable, and in the painting of sheet iron as a preventive against rust. The manufactured graphite when finely ground is similarly used as a paint. According to H. A. Gardner,!” graphite gives a better paint coating when mixed with other pigments, such as red lead and sublimed blue lead. He points out the great tendency in graphite towards agglomeration of particles. In addition to being proof against rusting, graphite in a paint imparts immunity against the corrosive action of gaseous sulphur compounds, ammonia, the halogens and their gaseous derivatives, etc. A >, x we wes y “Kate np tctM akes Sg .. ow PHOTO-MICROGRAPHS OF PENCIL MARKINGS Fig. 1.—Mark made by Borrowdale Fic. 2.—Marks made by Faber’s Graphite used for Pencil-making in Pencil. Striations show sequence of 1851. Now in Geological Museum. lines. x~20. x 20. Fia. 3.—Marks made by Acheson Fic. 4.—Line in Drawing of 1831. Graphite Pencil. Striations show Typical of old pencil markings. sequence of lines. xX 20. x 20. Graphite 19 The most important use to which graphite is put with which we are concerned here is in the manufacture of black-lead pencils. According to Ainsworth Mitchell,* the graphite of Borrowdale was used from the time of its discovery, about the year 1560, until the latter half of the nineteenth century for the manufacture of the pencils used throughout Europe. An account of the properties and uses of graphite in this connection is given by Cesalpinus,!* though apparently the true nature of graphite was not known until demonstrated by Scheele in 1779. About 1840, when the Borrowdale mine was becoming exhausted, efforts were made to utilise the accumulations of graphite dust, and a patent was taken out by Brockedon,“ according to which finely-sifted graphite was induced under great pressure into the form of compact blocks which could be sawn up in the usual way. About the middle of the last century, however, the composite pencil was coming into use, having first originated with Conté, of Paris, in 1795. In Conté’s process finely elutriated clay and graphite are mixed to a paste forced through dies in a cylinder, and the circular threads of pigment dried, heated in a covered crucible and afterwards fixed into the grooved wooden holders with which we are familiar. Since that time such developments as the incorporation of wax, lampblack, resin, etc., with the pigment have arisen. According to Mitchell,* the suitability of graphite for pencil- making depends, from a chemical aspect, on: (1) the proportion of carbon, (2) the amount of silicates, (3) the iron. Moreover, the physical nature of the carbon in the graphite appears to be of importance, and this is borne out by microscopical examination of marks produced on paper by graphite. In the microscopical examination, both vertical and horizontal lines are recommended by this author to be examined, using a 1 in. objective and with a strong side light. Under these conditions, in the case of Borrowdale graphite, the vertical lines show relatively few straight striations, and when these occur in the heavier strokes they are disjointed and irregular. Table IL gives the results of some analyses of graphite due to Mitchell,* by whose courtesy also it is possible to reproduce the photomicrographs he prepared. For an account of the method of analysing pencil pigments the reader must consult the original paper. Marks made by pure graphite, when examined under the micro- scope in a vertical position with illumination at right angles, show Blacks and Pitches 20 ‘opruvA00110} YIM UOTZVIOTON 4soqUIEy ey} ATWO eABS oONpIser oY} [IyUN penuT}yUOD seM plow oOTYOOIpAY YIM UO0TIOBIYZXE CYT, ‘Jews AOA ATPeI0UES sem yuesesd euUIUIN[S JO uorsodoid eyy, “poyeredes you o10M pu J9eyzes04 poyezidioeid o10M BuTUIN]e pu UOJ! 9Y44 sesdyTeue yUoNbesqns pue osey4 ul = "qYysI] oY. SuTyooper sjyuiod yo pesoduioo aseururys AroeatiIs wa0yug ‘suOT}eII}S pozyUIOlsip IBpNSe1It OUT, “IeUIMITYS snoIqy Sutmoys yuoeursid yoeyTq ory ‘syvorjs AIOATIS pBOIq 1044 pus o10fF] =“SUOT{YeII4{S UOT, OOIy ATATey soyoI4s Aaeoyx, «‘surpunois eides uo yuewsid yovlg ‘dn 41 soded jo soiqiy ‘uesys AroATIS JO Yoyq ‘“xuys BSuryouriq quelyiiq YIM peloaoo yuowsid yoetq yoy *soovyd ut dn 41] ‘etays 4ysre1ys poqurolstp yo sdnoid sno -I0euUN\T «=*peyNnqrisystp A[re[nNSo111 uousId ysthoryy ‘sooeld ur dn 4 Auerpiug ‘*xt148 pezutofstp yysreiys Jo sdnoiy ‘suoyerys Sut -youviq AJeATIS Iepnse11y «=*y1sodep yuoursid youl ‘SSUIMBIP PUB ZUIAIIM [1IOUed PO UI UOMIWIOD eyiydeis JOodAT, *o[QISTA SUOTIRIIIS FYSTIVIYS MOF qnq ‘dn 41 1eded josoiqrq *y1sodep yuousid yor|q ‘solqy ey} SUTMOTLOF eljs aepnse1t seyoms soyysty up ‘dn 4 Ayqueypiq euros ‘suoizeys pozulolsip repnSo1I7T “soul, 44d1e148 woq ‘aoded jo soiqy SutMorzjoy Aueur ‘suot} -8llJ8 e[nseliy, “yuoursid jo yisodep se[nSeaiyT ‘sduryieu jo souvivedde jeordoosor01py 90819 OBI} JUICY 61-0 19-2 SFG T&-€ 80:T 96-01 % “eBUIUIN[e pue uoly x sopydniy fo sashwup 61°9 LE-0G 91:99 GGL LG‘61 L9°6 T0-LP % ‘soqwolg | “USW ‘TT WIdv EG 08:96 €8-66 SP-LL 16-€6 69°62 8-7 81°66 €L:06 €€-06 66°69 70 ‘moqirey (pITos) sopo1zoeje ox o4rydei3 s,uosetyoy ‘OT (zopaod) | Suryeurio-ued soy oqrydesZ s,uoseyoy °6 ($8 “xa ‘umnesnAl “[OeKH)) ‘ozrqdei3 uvtsoqgig °g eeeee CeCe eee eee er seeessesee eqyrydeis ueIpeuey re (uunesnyq *"[Oo4)) yrvuTUEC] Jo Bury 107 sjioued ojJur epew eytydei3 pueruceiy) -9 Coors eeeceseeserceosvcceves eyrydeis YSTpeag 6 Coe r reser cceseseeeseece seecees eyrydeis uojéeg 3 eeeereeeereeeee @eeeeeeseee oqyiydeis O[BPpMOLIOG 3 75 ‘xq ‘umesny_Y *[ooy) Suryeur-jioued IO} OGS{T UI pesn oFIydeIs o[epmorIOg °Z (09 3 syueg) eee seecerecece . eyiqdeis epnio Q[BPMOLIOG *T Graphite 21 irregular silvery strokes or broken striations. In the modern pencil pigments, in which clay is incorporated with the graphite, fine beaded striations parallel and uniform throughout the pencil mark appear. An examination of Figs. 1, 2, 3 and 4 enables these differences to be appreciated. Mitchell * has also given the composition of a number of pencil pigments made by the Conté firm, reproduced below : TABLE III. Composition of Pigments in Conté’s Pencils. Series 1020. 3 Loss at ae Graphiti 200-210° C. Iron oxide a aan Silicates. | with traces Remarks. & ‘ Wax, of Al,O3. a etc. Ash. % % Yo % % 0 60-28 12-85 26-87 23-70 2:07 Puce-coloured ash 1 55:43 17:71 26-86 16-54 5-93 2 2 57:63 13-76 28-61 25-61 1-90 © 3 50-80 10-60 38-60 34:95 0-28 “a 4 48-52 12-21 39-27 34:98 3-79 a 5 36°06 8-4] 55-53 36-29 5-35 Titanium present REFERENCES. 3 J. Soc. Chem. Ind., 1922, 44,246r. 4 C. Ainsworth Mitchell, ibed., 1919, 38, 3837. °® Martin, “‘ Industrial Chemistry,” Vol. IT., 1918, Section LXXXVI, - 404. &® Bulletin 112, U.S. Bureau of Mines, 1920, 43. 7 J. Soc. Chem. Ind, 1920, 356r. °® Journ. Phys. Chem., 1913,17, 390. °% U.S. Patent 1,223,350 of 1917. 4° ‘‘ Report of the Lubricants and Lubrication Inquiry Committee,”’ Dept. of Scientific and Industrial Research Advisory Council, H.M. Stationery Office, 1920. 11 ‘‘Colour Manufacture,’’ Charles Griffin, London, 1908. 12 “Paint Technology and Tests,’ 1911. 3% “De Metallicis,’’ Libri Tres, Paris 1602, Cap. VII, 186. 44 English Patent 9977 of 1843. Bibluography—Graphite. Electro-Chem. and Met. Ind., 1902, 1, 52; 1905, 3, 253; 1907, 5, 452. Met. and Chem. Eng., 1911, 9, 536; 1913, 11, 242. Trans. Amer. Electro- chem. Soc., 1902, 1, 53; 1902, 2, 43; 1907, 12, 29; 1911, 20, 105. A. J. Allmand, ‘“‘ The Principles of Applied Electro-Chemistry,’’ London, 1912. J. Wright, “ Electric Furnaces and their Industrial Applications,’’ London, 1910. ‘‘ Graphite, its Occurrence and Uses,”’ Bulletin Imp. Inst., London, 1906, 4, 353. H.S. Spence, ‘“‘ Graphite,” Dept. of Mines, Ottawa, Publica- tion No. 511, 1920. J. G. Bearn, “ The Chemistry of Paints, Pigments and Varnishes,”’ Ernest Benn, 1923. Thorpe, ‘‘ Dictionary of Applied Chemistry,” 1921-1924. J. W. Mellor, ‘“‘ Inorganic and Theoretical Chemistry,” Vol. V., Longmans & Co., 1924. F. Cirkel, ‘‘ Graphite, its Properties, Occurrence, Refining and Uses,’’ Ottawa, 1907. CHAPTER III THE FIXED CARBON BLACKS Bone Blacks, Wood Charcoals and Mineral Blacks—Mode of Preparation— Properties. THE basis on which the blacks, described in this chapter, are differen- tiated from other black pigments has been mentioned along with their general method of preparation in the introductory chapter. Leaving out of consideration the mineral blacks, the “ fixed ’’ carbon blacks are known perhaps more familiarly as the charcoal blacks, and they all have the same genesis. When non-volatile carbon- aceous substances are heated in closed retorts or kilns out of contact with air, such substances undergo decomposition, and water, certain volatile carbon compounds, such as carbon dioxide, carbon monoxide, acetic acid, acetone, hydrocarbons, and certain oily, tarry or resinous compounds result, and a residue of elementary carbon, associated with a greater or lesser amount of mineral ash, remains behind in the retort. The amount and nature of such elementary carbon or charcoal remaining depend on the nature of the raw material, the type of plant used, the temperature at which the operation is carried out and the extent to which volatile decomposition products are removed from the sphere of action. This method of producing charcoal blacks is termed dry distillation. A convenient subdivision or classification of the black pigments to be reviewed here is the following : (a) Bone Blacks, including ivory black and drop black. (6) Wood Charcoals, including vegetable charcoals and vine black. (c) Mineral Blacks. This subdivision serves to indicate the origin of the black, and to some extent is further justified by some of the characteristics exhibited by these various blacks. (a) Bone Blacks.—These are made by calcining bones in air- tight retorts, the bones being previously freed from adhering fat and ground to a coarse powder and sifted. During calcination, when black for pigment is the primary need, the products of com- bustion are burned instead of being recovered, the claim being that a better product results, but this is purely conjectural. At any rate, the bone black so prepared has greater colour-strength and better working qualities than sugar-house black, where, during the calcination, the by-products of the dry distillation are suitably recovered, and the black is obtained in a granular form. After 22 The Fixed Carbon Blacks 23 being used in sugar filtering, it is washed, ground wet, dried and afterwards finds use as a paint pigment under the name of Drop Black. If bone black be treated with acid and the calcium salts dissolved, / a finely-grained carbon almost free from ash results. Acid-washed black has a very deep black colour, and in consequence of its fine state of division a great deal of colour-strength. Ivory black is a form of bone black made, not, as formerly, by charring the waste cuttings of ivory, but by the dry distillation of the best quality of bones obtainable after defatting, etc. Ivory black is more intense in blackness than the average quality of bone black. A very important use for bone black is as a decolorising agent and deodorant in the filtering of sugar and other solutions and oils; although it is outside the scope of the present volume to discuss the utility of bone black in this direction, reference may be made to the recent work of P. M. Horton and W. D. Horne,!* on the réle played by bone black (or animal charcoal, as it is sometimes termed) in decolorising. It is interesting to note, however, according to Oliver Wilkins,’ that much of the bone black used as a pigment comes second-hand to the colour manufacturer from the sugar refiner. The “spent” animal charcoal of the latter is thoroughly washed and ground by. heavy stones to reduce the spongy, carbonaceous matter to a fine, silky powder. According to this author, the old custom was to sell this black in lumps made by dropping the black paste, as it came from the levigating stones, in little heaps on to boards for drying, and the following out of this prescribed ritual and the production of the black in peculiarly shaped pieces was a criterion of purity. To some extent even to-day this procedure has to be adopted in order to satisfy those users who are unconvinced of the purity of finely-ground bone black sold in the form of a powder. Generally speaking, the various bone blacks are denser than carbon and lampblacks. They are of bluish-black colour, have a specific gravity of 2-6 to 2-80 usually, and are characterised by a high content of ash, often as high as 80% or upwards, with a corre- spondingly low carbon content, which may be as low as 10%, the ash being largely calcium phosphate. (6) Wood Charcoals.—The old-fashioned method was to carbonise wood in heaps, taking care that access of air was very restricted, but the method had many disadvantages, and owing to lack of proper control of air supply, temperature, etc., it was impossible to manufacture a product of uniform composition and of guaranteed 24. Blacks and Pitches purity. Ultimately, therefore, the method of heating in retorts or air-tight crucibles was resorted to, as in the manufacture of bone black. The subject has been reviewed by T. W. Pritchard,1® who refers to the old destructive distillation process carried on in a series of retorts fitted with condensers set in brickwork, under which was a furnace. Temperature control is an important feature of the operation. This process gave a high yield of products. Later, the process of subjecting to steam distillation wood rich in resins and turpentine was resorted to before commencing carbonisation. A modern process, followed in the United States, and termed the solvent process, is to take pine wood, which is shredded and then extracted by means of solvent naphtha, which removes in good yield the turpentine and resins, which are recovered after removal of the solvent. Subsequently the extracted wood is carbonised. The yield of charcoal from wood depends, of course, on the nature of the wood carbonised and on the way it is heated. G. Martin ® has given some statistics illustrative in this connection of the yield of charcoal from air-dried wood, viz. :— TasueE IV. Yield of Charcoal from Air-dried Wood. Nature of wood. Charcoal yield %. Beech slowly heated .........cseeceaes 26:7 ) “f QUICHE Eh oe icc nteh cy eee “21-9 Oak slowly heated ..........ccsee0e 34:7 = WIGHT. 30. cudotadetes eens 27-7 Birch slowly heated ..........cccesees 29-2 ¥ Cg neta eee 21-5 Pine slowly heated ......,....ccce00 30:3 | 2 QUICKIES vo cai5 ccd eeas abe eereneee 24-2 Besides the resinous woods, such materials as sawdust, coconut shells, cork cuttings, beech twigs and leaves and similar vegetable - matter are carbonised, particularly for the production of vegetable charcoal, though for the true vine black, now largely of historic interest, vine twigs, grape husks and washed wine lees are carbonised. The apparent specific gravity of the various charcoal blacks varies from 0-106 to 0-206, but when air-free they have a real specific gravity of about 1:8. With the exception of vine black, none of them has any great colour-strength, though they are used mixed with other black pigments. The Fixed Carbon Blacks 25 In the table given below are the results of analyses of a number of bone, wood and other charcoals examined in the author’s labor- atory 1*« during the past four years. TABLE V. Results of Analyses of Various Charcoals. Volatile Fixed Material. Moisture. Ash. mietbae. east. > (a) Oo oO oO O oO Oo Oo Boome black 2. cicescscccsesss vee Oe Ae id ba A SS | Se 3°35 78-52 8°86 9-27 Vegetable charcoal I ...... 3°70 3°35 6-70 86-25 a rs 17 ee Sees 6°57 3:40 6°78 83°25 2 ae) 6s oe 6:49 4-42 10-71 78°38 ie ato od" Sate naee 5-30 4-50 9-28 80-92 Willow charcoal ............ 3-26 2:10 13-66 80-98 With the exception of the bone blacks, none of the above was of intense black colour. The bone blacks were high in ash content and their texture was not so fine as that of the other blacks recorded above. Some of the vegetable charcoals were particularly fine, having almost the fluffy texture of a typical American carbon black. (c) Mineral Black.—This is a black pigment made by grinding a black form of slate or clay shale which has a carbon content of about 30%. This shale exists widely distributed, occurring in a specially pure state in Spain, less so in Switzerland, the Tyrol and Italy, and is generally blue-black to brownish-black in tint. Certain so-called mineral blacks are also produced, similar to the above in character, by carbonising in retorts waste coal dust and Scotch boghead mineral, the charred mass containing up to 30—40% of carbon. According to Gardner,!* mineral black, owing to its low carbon content, has only a low tinting power, though it finds use as an inert pigment in compounded paints. It has a flocculent appearance, the particles showing a strong tendency to mass. REFERENCES. 15 P, M. Horton, J. Ind. Eng. Chem., 1923, 15, 519. 18 W. D. Horne, ibid., 1922, 14, 1134. 17 “The Manufacture and Properties of Pigments for Paints,’? Oil and Colour Trades Journal, April 25th, 1924, p. 1165. 18 “ Recent Developments in Wood Distillation,” J. Soc. Chem. Ind., 1912, 418. 1918, p. 325. 18 Unpublished results. 26 Blacks and Pitches Bibliography—Bone, Charcoal, and Mineral Blacks. B. E. R. and J. A. R. Newlands, J. Soc. Chem. Ind., 1888, 7, 419. T. L Patterson, 2id., 1903, 22, 608. C. H. Hall, J. Ind. Hng. Chem., 1922, 14, 18. G. Barfi, German Patent 168,034 of 1904. F. E. Bartell and E. J. Miller, J. Amer. Chem. Soc., 1922, 44, 1866; 1923, 45, 1106. J.C. Lawrence, J. Soc. Chem. Ind., 1918, 87, 7. H. K. Benson and L. L. Davis, J. Ind. Eng. Chem., 1917, 9,!141. Thorpe, “‘ Dictionary of Applied Chemistry,” 1921-1924. ‘“‘The Utilisation of Wood Waste by Distillation,” Harper, St. Louis, 1908. ‘Production of Bone Black.” W. Jones, U.S. Patent 1518072 of 1924. CHAPTER IV CARBON BLACK Its Manufacture from the Natural Gas of Petroleum Fields—Statistics— Theory of its Formation—Commercial Methods of Manufacture by the Channel Process, Rotating Dise Process, Plate Process, Roller Process and by Thermal Decomposition—Attempts at Alternative Methods of Production—General Properties and Analyses—Methods of Testing— Uses of the Pigment. CaRBON black is the fluffy, velvety-black pigment produced in the form of an impalpable powder by the burning of natural gas against a metal surface. This black is not to be confused with lampblack, from which it differs in several respects, and which is made by entirely different methods. According to G. L. Cabot,!® who is one of the pioneers of the American carbon black industry, certain printing-ink makers of New York and Philadelphia found that the soot, deposited by the suitable burning of artificial gas, gave a beautiful gloss and an intense tint to printer’s ink, differing in both these respects from the older and more familiar lampblack. The first recorded use of natural gas for lighting purposes in the U.S.A. occurred as far back as 1826 in New York State, but it was only in 1872 that its general use for domestic purposes came about, the gas being conveyed along pipes from the gas wells of the petroleum fields. The same year saw the erection at New Cumberland of the first factory to manufacture carbon black on a commercial scale.2 In this factory gas from a gas-holder passed through pipes to gas-jets arranged in the same horizontal plane beneath slabs of soapstone that were pierced with numerous orifices, through which excess smoke and waste gases passed. Over the slabs was a roof provided with dampers for controlling ventilation. Transverse horizontal scrapers below the slabs were supported, and moved in horizontal grooves in the lower and opposite sides of the roof, the scrapers from time to time removing the carbon black deposited by the burning of the gas. The carbon black fell into sheet-iron troughs suitably supported. The depositing surface was kept cool by an arrangement dependent on continuously circulating water. The first lot of 500 lbs. of carbon black marketed sold for $2.50 per lb., but by 1881 the price had fallen considerably, and the movement in the selling price since then is indicated by the chart 2 (Fig. 5). Whereas the total production in 1881 was pro- bably only 400,000 to 500,000 lbs., by 1920 it had risen to about 50,000,000 lbs. Since the early establishment of the carbon black industry 27 28 Blacks and Pitches numerous innovations have been introduced and considerable advances made in the methods of manufacture. The extent and 60 50 ee Pa es Pe pee Cents per Found. bo s} ® yeahs Fic. 5.—Selling Price of Carbon Black. value of the industry are best gathered from the following table, due to E. G. Sievers 7°: TaBLe VI. Carbon Black Produced from Natural Gas. Average N Quantity Average vine teq Quantity of meted produced Value $. aa black per; gas used (Ibs.) icon 1000 e. ———— | |) | | 1919 West Virginia ... 23 | 29,925,614} 2,358,119 79 | 1:3 23,117,332 Louisiana ......... 7 | 14,024,606 933,334 6-7 | 0-7 20,291,021 Wyoming ......... ; : a. ee 2 4,868,947 231,747 4-8 | 1-1 4,306,153 Oklahoma. ...... : , Ranhisles) 2 2,922,274 244,726 8-4 | 1:5 1,954,029 Pennsylvania ... 2 315,500 48,114} 15-3 | 1-4 227,700 36 | 52,056,941} 3,816,040 7:3 | 1:04 | 49,896,235 1920 West Virginia ... 19 | 26,659,469] 2,221,674 8-3 | 1-43 | 18,628,780 Louisiana ......... 15 | 18,565,498! 1,455,764 78 | 1:0 18,099,800 Wyoming ......... ] Montana ......... 1 5,850,313 326,424 5-6 | 1:6 3,673,108 Kentucky ...... ie ue Pennsylvania ... 2 246,612 28,424 | 11:5 | 1-2 197,290 eS) — SS | — | | 39 | 51,321,892| 4,032,286 7-9 | 1-26 | 40,598,978 Carbon Black 29 The variation in the average yield of carbon black per 1000 c. ft. of gas burned is indicated in these figures. It must be remembered that there are considerable variations in the price of gas in the different fields. The industry is necessarily a migratory one— gas may become prohibitive in price in a particular district or the supply may become intermittent or fail altogether. In selecting the location of a plant, an idea of the ultimate supply of gas available should be obtained by reference to rock pressure, thickness of gas-bearing strata, porosity of the sands, the presence or absence of intruding waters, and some knowledge of the previous _ history of the field and of the drilling which has been practised. The following summary, due to R. O. Neal,?! is useful in this connection : “When planning the construction of a carbon-black plant, information on the following points should be obtained; distance from railroad or navigable stream, depth of wells, thickness of gas- bearing strata, gas pressure, gasoline content and knowledge as to whether gas is casing-head or dry, amount of proven territory, history of field, drilling practice, location of field in regard to large centres for domestic and industrial distribution of gas, distance from large trunk pipe-lines for transportation of gas, open flow capacity of gas wells on prospective leases, and a test on the richness of gas for the approximate quantity of carbon black that one expects to procure per thousand cubic feet.” It is important to test natural gas for its carbon-black value both by chemical analysis and by means of special test apparatus in which a known quantity of the gas is burned and the carbon black deposited on a metal plate, collected and weighed.”* 28 The varia- tion in the amount of carbon black obtained from different qualities of gas burned by the same process is given in Table VII, due to D. B. Dow.? It will be observed that the yield of carbon black from natural gases follows very closely the ethane content, the heating value of the gas and its content of elementary carbon calculated from the hydrocarbons as determined by analysis. Methane (CH,) contains 33:5 lbs. of carbon per 1000 c. ft., as against a content for ethane (C,H,) of 67 lbs. per 1000 c. ft., and the bearing of this is seen in the yield of carbon black obtained in the case of Wyoming natural gas. Theory of Formation of Carbon Black. The burning of natural gas in an incomplete supply of air results | in the liberation of carbon, and the combustion, contends Bone,?4 30 Blacks and Pitches ‘ TABLE VII. Carbon Content and Quantity of Carbon Black Recovered from Natural Gas. Louisiana. Virginia. Wyoming. A. B. C. D. MRL GHG «i sassis cele ean obs per cent. 94:12 70:75 | 65-23 46-45 PTOI. Gass bcescrasentane sce ri 3:44 24:14 | 30-07 43-10 Carbon dioxide ............ * 0-50 0:28 1-56 0:96 NWatnOROn ©) c12. Weg naecticnees 1-94 4-83 3°14 9-49 Net heating value in B.Th. U. ’ per c. ft. at 0° C. and 760 mm. pres- BOTS 5. < Cd saunas: cas Ow eense in lbs. 962 1,086 | 1,134 1,176 | Carbon per 1000 ec. ft. of gas cal- culated from carbon content of methane and ethane .... in lbs. 33:8 39-9 42-3 44-3 Carbon black per 1000 c. ft. of gas reported obtained ......... in lbs. 0-80 1-00 1-10 1-40 Percentage reCOVery — ..ccseseseceess 2-4 2°5 2-6 ol takes place according to the following scheme as a result of hydroxyla- tion : B Sra via C Oxidation H,:C:(OH), i ‘ a ° e CH yg (ACOH! 5 g 8 8 @|& Pac 2 | OM Olan Oo | 7 ali al =| 7 & 8 8 AY ay A | C + 2H, CO + 2H, co + H, A’ B’ i The tendency is always to pass from A to C. When the pro- portion of methane to oxygen is that which is expressed by CH, + Og, the reaction passes from A to BtoCtoC’. Iftheratiois 2CH, + O, or higher even, then only a part of the methane can be oxidised through the reaction A to C, and so part is decomposed at A by the heat evolved in the A to C reaction. The minimum amount of oxygen in which a methane flame will burn is 15-6%. Only in the inner part of the flame, where oxygen supply is low but where the heat is sufficient to decompose the methane, will carbon be evolved, and the percentage of carbon to be obtained by the incomplete com- bustion of methane is low; gases rich in ethane and its higher homologues give higher yields of carbon. Bone noted that the decomposition of methane, in the explosive combustion of hydro- carbons, was a surface effect leading to a hard, gritty carbon, whilst Fia. 6.—Channel Plant in course of Construction. Carbon Black at the decomposition of ethane, ethylene, etc., took place throughout the whole mass of the gas and yielded a soft carbon. The decom- position of methane and the influence of different surfaces on this have been discussed by W. E. Slater.?5 The function of the cold metallic surface, which is a feature of all the commercial processes for making carbon black, is to cool the liberated carbon in the flame sufficiently to prevent its com- bustion, but obviously an optimum temperature is necessary. Too cold a surface may prevent the maximum separation of carbon— too hot a surface will cause too much carbon to be burnt and may even change the physical characters of the carbon remaining. In this connection a carefully regulated air supply is possibly the chief desideratum, whilst the best temperature is about 500° C. Commercial Methods of M anufacture. The principal methods in commercial practice in U.S.A. are the following, arranged according to the quantity of black produced : 1. Channel process. 2. Small rotating disc process invented by A. R. Blood in 1888 and now extensively used. 3. The large plate process invented by G. L. Cabot. 4, The roller process invented by E. R. Blood. 5. Thermal decomposition or cracking. (This is still largely in the experimental stage.) The Channel Process.—Briefly this is operated as follows, accord- ing to R. O. Neal, who has described the process in detail in the Bulletin.” | The natural gas from the wells, after suitable pressure regulation, passes through gasometers, which regulate the flow of gas, and pass it on to burners arranged in the condensing buildings. It is essential that equal gas distribution be obtained in each building. The con- densing buildings are of sheet iron, about 700 ft. long and 8 to 10 ft. in width, arranged in rows along both sides of an alley, through the centre of which alley and placed at right angles to the condenser units is the main driving shaft operating the machinery within the units. In the interior of the buildings are trestles or tables about 6 ft. wide and about 6 ft. high, and on each trestle are usually placed 8 rows of channels, these latter being hung from trucks that run on overhead rails. The channels have a reciprocating motion of 4 to 5 ft. \ ‘yoelgq woqieg Surkoauo0g jo poyyop—'), “AL 20d ub. C) eee NE Oe ee ee “E-BUI7 UNGL9 L208. AS : Ze imma) Ox-2) f ims) a err e@ ~ or re en ee eae aaa Ee " Sy Wiggs eset eee eae c eee oon == 32 Carbon Black 33 In Fig. 6 (A and B), taken from Bulletin 192 of the Bureau of Mines, U.S. Department of the Interior, Washington, and reproduced here by the courtesy of that Department, particulars of a channel plant in course of construction are shown. The gas is burned through lava tip burners, there being usually 1600 of such in a building of the size described here. An even, luminous, smoky flame results, the draught being suitably regulated, and the carbon black is deposited on the underside of each channel. Underneath the channels are arranged the carbon-collecting hoppers, spaced about 4 ft. apart, and these catch the carbon removed by scrapers set in the hoppers; different types of scrapers with different methods of actuating them are in use, but one type in use is that shown in Fig. 7, reproduced from Bulletin 192. The carbon black is conveyed by spiral conveyors to a room containing bolting machines; these are galvanised sheet-iron drums having across one end a screen of 45- to 60-mesh iron, over which fibre brushes rotate in order to remove grit and scale from the black. From the bolters, the black is conveyed to a storage bin, and packed in 123 lb, sacks, or in 150 lb. ones if for export. Plants are usually built in 60 barrel units (50 lbs. black per barrel), and there are generally 18 buildings to an installation. A 20—25h.p. internal combustion gas or expansion engine is quite sufficient to actuate the channels and other moving parts of an installation. A detailed plan of a carbon-black plant is shown in Fig. 8, repro- duced from the Bulletin. Small Rotating Disc Process.—In this process, invented by A. R. Blood ** in 1888, and now in extensive use, the gas is burned at lava tips set to the number of 18 to 24 in the upper side of a ring of about 28 ins. diameter. The carbon black is deposited on cast- iron discs as shown in Fig. 9, reproduced from the Bulletin. The discs are 36—42 ins. in diameter, and together with the driving gear and pinion resemble flat umbrellas. The hopper and the scraper radiate from the shaft and, like the burners, are stationary. The discs are arranged in rows of 21 each, with 4 rows to the condensing building, and an independent driving shaft for each row of discs. One unit plant has usually 16 to 20 buildings. In all other respects the methods detailed in the channel process are followed. : The Plate Process.—This was invented by G. L. Cabot 2? about 1892, and the details of the process are shown in Fig. 10, reproduced from the Bulletin. The plates on which the carbon black is deposited are 24 ft. in 3 34 Blacks and Pitches diameter, and made up of 48 segments, supported by a control mast and cables. These plates are stationary, though the burners and the scrapers rotate, making one revolution every 8 minutes. Usually 1265 lava tips are in use to each plate; the plates are surrounded by a circular building 26 ft. in diameter, constructed of sheet iron. The other arrangements for.conveying bolting and packing are just as described for the channel process. Fig. 10, “ io nS ee, a = (es am , ‘eS ty ool es ¢. ; cee ws ht oyaehye 40g ez SRNL PTS Tee hi S 8 ie fo i aaa ‘ae a ae a se , ES a — Reo an eee een 3 t t | > eae Fe ae Enero mem mer 24". G2. - Fig. 8.—Carbon Black Plant in detailed Plan. reproduced from the Bulletin, gives a good idea of the appearance of the plate system in actual operation. The Roller or Rotating Cylinder Process.—This process, due to KE. R. Blood,?§ and later improved, produces the highest-priced grade of carbon black. The gas is burned through lava tips having a round perforation, instead of the usual fish tail, and a cylindrical flame is produced. The rollers on which the carbon black is deposited are 3 to 8 ft. in length and 8 ins. in diameter, and they make one complete revolution in 30 minutes. The scrapers are set on top of - £ the rollers and are continuously in operation, and 6 to 9 rollers are enclosed within one hood, and below the cylinders is a trough- shaped hopper to collect the black. A typical building has 196 to 288 rollers, 10,000 lava tips and \ \ ‘ Fia. 9.—Depositing Surface for Carbon in the Rotating-Disc Process. DETAIL OF COLLECTING BOX. Allached on underside of (/ G DEPAUL SUPPORTING MAST AND DRIVING MECHANISM Fia. 10.—Details of the Plate or Cabot Process. my Carbon Black 35 about 24 to 32 hoods, and a like number of hoppers. The buildings are usually 65 to 100 ft. long and 25 to 35 ft. in width. Fig. 11, reproduced from the Bulletin, shows the details of this system. Various factors, such as the design of the plant, weather con- ditions, gas pressure and the presence of salt water or oil in the gas, affect the yield of carbon black obtained in the commercial methods of manufacture outlined. Nothing apparently is to be gained by the artificial cooling, using air or water, of the cooling or depositing surfaces of carbon-black plants. For a discussion of the economics of the industry the reader is referred to the Bulletin and to papers mentioned in the bibliography at the end of this chapter. Other Methods of making Carbon Black. Carbon black was first manufactured from artificial gas, and, as R. Irvine *® pointed out many years ago, was made in this country long before American natural gas was so used. The same quality of black was made with similar but smaller apparatus, ordinary town gas being used as far back as 1860. To produce 1 lb. of black required 1000 c. ft. of gas, and the cost was 5s. per lb. of black obtained. Irvine ?® suggested that gas from the Scottish shale retorts might be used. One firm in this country is manufacturing carbon black from coke-oven gas, but beyond the fact that black is generally equal in quality to the American carbon black, no information is available. It would be interesting to know the yield of black from 1000 c. ft. of this gas, in view of the fact that in the case of natural gas the yield of black bears a close relationship to the ethane content of this gas. P. Lebeau and A. Damiens *° have given the composition of a number of samples of coke-oven gas, the ethane content being only 0-45 to 1:64%, which is very much lower than the recorded figure for any natural gas, and it seems legitimate to infer therefore that the yield of carbon black from coke-oven gas is much inferior to that from any natural gas. Acetylene black has been made by exploding mixtures of acetylene and air under pressure, the acetylene being made from the refuse of calcium carbide factories. Patents 34 32 33,34 have been effected from time to time describing the manufacture of acetylene black, and according to G. L. Cabot *> acetylene gas possesses the quality of exploding by itself, without admixture, and black has been made by exploding this gas under 5 atmospheres pressure, either by compression or by electric spark. , In those cases where 4 erat “MadOI96 491I{C4 ‘ . APOUS 1QL ‘meyshg sepuyéD Suryeqzoy JO J9TJOY CYT— TT “OT Y-VW HUOIZ3BaS #2/U] $00 JOB sdjjoy ~ feo Rs Rene ae 32 gZ > 4 F/ MAIC 425 3" 36 Carbon Black 5 | explosion occurs in the presence of air, it has been shown that the acetylene not only is oxidised, but is actually dissociated. The black obtained is inferior in colour and strength to the carbon black from natural gas, but is useful where its bluish tinge gives it a preference in certain industries. The supply is, however, uncertain, and is chiefly confined to the continent of Europe. The yield, in the case of a small Chicago plant burning acetylene, as in the manufacture of carbon black from natural gas, is 11-6 lbs. of black per 1000 c. ft. of acetylene—a recovery of 17:3%. Numerous other methods have been patented for producing a high yield of carbon from natural gas or other hydrocarbons, the gas being generally split up into carbon and hydrogen in a retort -at high temperature in contact with refractory material. Mention may be made in this connection of the work of R. H. Brownlee and R. H. Uhlinger,®® of Szarvasy,?’ of McCourt and Ellis,3* of W. G. Laird,®® and of a recent attempt of J. A. McGuire,*® who causes chlorine to react with an excess of hydrocarbon. No great quan- tities of usable carbon black have been made by any of these processes. Properties of Carbon Blacks. All the earbon blacks are very intense in colour, glossy, whether rubbed dry or in varnish, and have an extraordinary mixing strength. They mix with water by simply shaking them with it, though lamp- black usually will not, and this is a convenient method of distinction. Carbon blacks generally are hygroscopic, and some blacks will absorb as much as 15% of moisture. Carbon black contains con- siderable quantities of carbon monoxide, carbon dioxide and oxygen, the latter probably being present in some sort of loose combination as ** fixed oxygen,” and the carbon dioxide may be present to an extent equal to 1% of the weight of moisture present. The specific gravity of carbon black varies from 1-8 to 2-1, and its determination requires some little care in order to eliminate the air bubbles always enclosed in the pigment. The determination may be carried out in the usual type of specific gravity bottle, which is weighed empty, full of distilled water and then full of the dry pigment. The bottle containing the pigment is then filled with distilled water and the enclosed air bubbles are removed by heating and until the pigment is thoroughly wetted. The bottle and con- tents are then brought to a temperature of 15-5° C., and additional water is added if necessary, until the bottle is quite full, and then weighed again. The ratio of the weight of the pigment to the weight of water displaced by it gives the true specific gravity of the pigment. 38 Blacks and Pitches When making this determination for lampblack, it is preferable to use benzol or some liquid which will completely wet the pigment. Gardner *1 has drawn attention to the difficulties to be encountered in determining the specific gravity of fine pigments and indicated how these difficulties may be overcome. The present writer ** has examined a number of genuine carbon blacks, with the results recorded below : Tasie VIII. Analyses of Carbon Blacks. ~The acetone extract of the above blacks was a mere trace—too small to record in the data. The volatile impurities in carbon black may be removed, accord- ing to J. C. Morrell,*® by heating the black to pie NE es C. in an iron crucible under suitable conditions. In Table IX. are details of some very sontnles analyses of carbon blacks due to W. A. Selvig. The determination of volatile matter is carried out in the same way as outlined in any of the well-known volumes dealing with the analysis of fuel, and need not be detailed here. The U.S. Bureau of Mines recommends for the determination of moisture, ash, and ace- tone extract the following standard methods, full details of which will be found elsewhere, due to F. M. Stanton and A. C. Fieldner.** Moisture—‘‘ A one-gram sample of the black is placed in a weighed porcelain crucible, and heated for 1 hour at 105°C. in a constant temperature oven in circulating dry air. The crucible is then removed from the oven, covered, and cooled in a desiccator over sulphuric acid. The lossi in weight multiplied by 100 is recorded as the percentage of moisture.”’ Ash.—* The crucible containing the residue from the moisture determination is heated gradually with a Meker burner, or better in a muffle furnace, to about 750°C. or to a cherry-red. Ignition is continued until all the particles of carbon have disappeared. The crucible is then cooled in a desiccator and weighed, after which it is heated again for 15 minutes, cooled in a desiccator, and re-weighed. If the change in weight is more than 0-0002 gram, the process is repeated, until successive weighings are constant to this figure. The weight of the crucible and ash minus the weight of the crucible Carbon Black is taken as the weight of the ash.”’ | | Tasre IX. : Analyses of Carbon Blacks, Lampblacks and other Blacks (Selvig). Calarific value. Method of manufacture. Manufacturer. Brand ; ys 2 lt le, ee : Pp ash be Pe "ecs- ey 8B : ; AA EEE Bes Esae pear oie soa 43 4> $53 5835 q 4 a. Gs EES ESE: a ot 8 i Uige gga geos ye Gong seen a Seeecl tagess 2 ba : AZaPIo40, sacs Bie E ‘ oS Goce ofae 3 : geyhedeg2 i222 03 2 A: Raa Soon msm : bb : peat crcune ik eee sae 5 va: : 3 i See eeeghede | A i ee ee ; Foe ; ; 2B 4 & 822849929 G8 3 24183. 5 2 am g a § :2 gq a a fig Boi, 222° 4 88 6 “xed pea g 8 8 Sxl 28 a =P Pues y 5 28s on ez tM Saas 2 Bae ees 6S eR. ole as ie 44 78 88 1.85 ‘L8 “180 iv ai La EN et et et a cmt eh ped md med ed A el ad ed ed el odd eed ed, BEEP SS SC2SEESSRERSgSS Cee 66S Od a ew ah 8 SESSSSSSSSSSSELSSSSSSB So SARESISLSSRERERTATTLL addsasies HRSSBSSSALSSSSSSSSSSSs are ie BREA nl ew vee ig Ge @ € Sw 6 8a 10 SSASSSegs eee Sei Tee arn one Sd Saath ayia Se ESASISSRR5RE8 Sir besisidadar é = pce ‘A bon black. € ee H Ore) @ oeeees ie fe © a AC es ee eT ©) oP gee e 0 ks iy 2 eo Teta ence ee dee or ee a TET RS ea a Sea Si SP er rh ae ES Pe Poe Sk BW er ae ep kl eee Mee a ce et Tee te ie BEEBSa5SBR et et et et Whe ae ee © he eee © ® 6 °0F fk Re ae ee REDISSSSSALLLR FERSNTSSIRaS SESSSSRASSSKES MKSgde rye sssa Be igs: g ida ies : ARIABLISLERSAR SLKRRSRSZTRB didsssedddgdas Sidsdesgdsdss SS 3 Poig. : i mas§ ei gai i £adg i Be t ( t RERS an ee ag: 9s: : g83e BOS Spy: 3 slug : aef 24: i deg : 258 ee 3 Be2g : RJ) g&: : Bhp : ap 8 i: ita : i 25 ee soe : : Es fig ba Pen ts a . be ait isl 7 y fedfa i bass eSB LTR Rhee 8 8 8 & yee ga: itr i ig a Te de ee RE ie ae es dhe) 3 4 4 eaPagus 6 “Bs A £4.55 UnGn Oy ag a i-} Sacuag Ug a gf Gas 4 a 5 & & and ash free. @ The form of analysis is denoted by number as follows: 1=sample as received; 2=dried at a temperature of 105° C.; 3=moisture Acetone Extract—‘ A two-gram sample is weighed into an alundum or paper extraction thimble of 20 c.c. capacity and the extraction carried out for 1 hour, using any standard apparatus of The weight of the residue after evaporation the Soxhlet type. . The extract for a of the acetone is taken as the acetone extract. pure carbon black is usually zero.” 40 Blacks and Pitches The estimated distribution of carbon black per annum produced in the United States is : Lbs. Rubber industry : ’ ; . 20,000,000 Printer’s ink ; : : : : 10,000,000 Export ; ‘ 8,000,000 Stove polish ; : 4,000,000 Phonograph records. ; 500,000 Other Uses. % : ; : : 1,000,000 Under other uses are paint, carbon paper, type ribbon, tarpaulins, carriage cloth, black leather, paper, bookbinder’s board, shoe polish, electric composition insulators, celluloid, buttons, etc. Considerable quantities are shipped to England, France, Japan and China. During pre-war times one-third of the annual production was exported. Generally speaking, it may be said that carbon black is preferable for black printing ink, stove polish and vulcanised rubber, lamp- black being the better pigment, according to G. L. Cabot, for colour- ing oilcloth, leather and rubber, other than vulcanised, and generally for paint, although carbon black is preferable for certain kinds of paint and varnish. For further information, the reader may be referred to a paper by Perrott and Thiessen.*® REFERENCES. 19 J, Soc. Chem. Ind., 1894, 18, 128. ?° IT: 16 U.S. Dept. of the Interior, U.S. Geological Survey, 1921, p. 145. 21 Monthly Report of Investigations, Bureau of Mines, U.S. Dept. of the Interior, March 1920. 72 “‘ The Sampling and Examination of Mine Gases and Natural Gas,’’ G. A. Burrell and F. M. Seibert, Bulletin 42, U.S. Bureau of Mines, 1913. * ‘“‘ Testing Natural Gas for Carbon Black,’’ Chem. and Met. Hng., 1920, Feb. 25th. ?4 W. A. Bone, Phil. Trans. Royal Soc., 1915, 215, 275. 5 J. Chem. Soc., 1916, 109, 160. 26 U.S. Patent 387,487 of 1888. 27 U.S. Patent 468,510 of 1892. 28 U.S. Patent 269,378 of 1882. 9 J. Soc. Chem. Ind., 1894, 18, 130. °° Compt. rend., 1920, 171, 1385. °1 Morehead, U.S. Patents 779,728 and 986,489. 82 Pictet, English Patent 24,256 of 1910. °% Wegelin, German Patent 201,262 of 1907. %4 Bosch, German Patent 270,199 of 1913. °° ** Lamp- black and Carbon Black,” 8th International Congress of Applied Chemistry, 1912, 12, 13. °° U.S. Patents 1,168,931, 1,265,043, and 1,478,730. %* U.S. Patent 1,199,220. °8 U.S. Patent 1,276,385. %®® U.S. Patent 1,490,469. 40 U.S. Patent 1,498,924. 41 “‘ Fineness and Bulk of Pigments,’ H. A. Gardner, Circular 148, U.S. Paint Manufacturers’ Association, 1922. 4%. Un- published results. 43 U.S. Patent, 1,359,091 of 1920. 44 F. M. Stanton and A. C. Fieldner, ‘“‘ Methods of Analysing Coal and Coke,”’ Tech. Paper 8, U.S. Bureau of Mines, 1913. 4° ‘‘ Carbon Black: Its Properties and Uses,” J. Ind. Hing. Chem., April, 1920. al Bibliography—Carbon Black. “* Efficiency of Carbon Black Plants,’’ Chemical and Metallurgical Engineer- ing, New York, July 5th, 1922. ‘‘ Startling Waste of Gas in Carbon Plants is Shown in Report,’’ American Gas Journal, New York, May 27th, 1922. ** Carbon Black Industry in Louisiana,’’ Chemical Age, New York, December, Carbon Black 4] 1920. ‘‘Carbon Black Industry,” Manufacturers’ Record, Baltimore, Md., February 24th, 1921. ‘‘ New Idea in Carbon,” Petroleum Age, Chicago, Illinois, January, 1921 (relates to use of electrical precipitation process). “Carbon Residue from Oil-gas Manufacture used for every Purpose for which Coal is Utilised,” American Gas Journal, January 20th, 1917. *“Channel Process for making Carbon Black,’’ Chemical and Metallurgical Engineering, October 13th, 1920. ‘‘ Disk, Plate and Cylinder Processes for the Production of Carbon Black,”’ zbid., October 20th, 1920. ‘‘ Louisiana Natural Gas and Carbon Black Manufactures,’’ Chemical Age, September, 1921 *“Demand for Carbon Black,” Gas Age, April 10th, 1920. ‘‘ Carbon Black, a Natural Gas Product,” Scientific American, January 1920. ‘‘ The Carbon Black Industry,’’ Chamber of Commerce Journal, May 16th, 1924. J.B. Garner, ““The Chemical Possibilities of Carbon Black,” Proc. Nat. Gas Assocn. of America, 1918,10, 136. ‘‘ Thermatomic Carbon Black,’’ Chem. Trade Journal, 1924, 75, 712. ‘‘ Chemistry and Physics of Carbon Black,’ G. L. Cabot, Paint, Oil and Chem. Rev., 1924, 78, No. 21. ‘‘Manufacture of Gas Black,”’ E. H. Thomas, U.S. Patent 1,514,638 of 1924. A. Bonnington, U.S. Patent 1,515,333 of 1924. CHAPTER V LAMPBLACK Methods of Production—Properties, Uses and Analyses. LAMPBLACK is the soot or impalpable powder obtained from the smoke arising during the incomplete combustion of various carbonaceous substances such as vegetable and animal oils, pinewood and resinous materials. Soot has from time immemorial been used in painting and colouring a variety of objects, and it was the basis of the earliest known inks. The Chinese were probably the first to make it on an extensive scale for the manufacture of Chinese inks as known to the ancients. The method of manufacture was very primitive— and still is in China—the pigment being made by igniting resinous material in a pot in a closed room and leaving the material to burn itself out through lack of proper air supply. Neither the yield nor the quality of the black could be considered satisfactory when produced in this way, and ordinary soot from the chimney back, once in common use as a pigment, is now discarded as being too impure owing to the amount of gritty and empyreumatic matter it contains, together with other impurities, and by reason of inferior colouring power. The German method at one time was to burn resinous woods in a closed furnace and collect on woollen cloths, exposed to the smoke emitted, the resulting black. In modern methods of manufacture the starting point is the dead oil of coal-tar works, an oil containing a large amount of - naphthalene, some phenol and various aromatic hydrocarbons, particularly suited to the manufacture of lampblack by reason of the large percentage of carbon contained therein. These compounds, burnt in an insufficient supply of air, yield from 15 to 35% of their weight in the form of lampblack by deposition in suitably arranged chambers. According to Cabot,®> the quality of the black is determined by the size and shape of the furnaces in which the oil is burned, by the heat to which it is subjected during the progress of the manu- facturing operation, by the position in which the black is deposited, and by the care exercised in selection of the raw materials employed. The oil is normally allowed to flow in a sluggish stream into an earthenware or iron pot or pan, in which burning occurs, and from ~ which the smoke passes through flues into the chambers in which the black is deposited. The best grades of black, generally speaking, are obtained in furnaces of moderate size so built that the black is practically 42 , Lampblack An calcined at the time it is deposited and carries down with it but little empyreumatic matter. The products of combustion are usually carried through a series of chambers, in which are partition walls, and the gases charged with lampblack are thus compelled to follow a tortuous path. The baffling effect of the partitions not only facilitates the deposition of the black, but may increase the per- centage of deposition, though, of course, the placing of partitions can be overdone, and then the speed at which the gaseous products are impelled through the chambers becomes too great, leading to loss of black. ~ VLA dL Lb hhh hh Lb b hf pitdddldlde, plddebdbeke. 3a g ~ CSS NNN SY SS BS SSS SSS) SEES ASE ASRRRA NAS ERNRRRARRRANS, AAAAASARRRRRAARARRAESSARRRRRRS \ Z “or y N Ns A. Elevation. ULLLLLLILIILA MM MY f bhtddt tty Fie. 12.—Arrangement of a Lampblack Plant. The charging of lampblack furnaces must be performed quickly, to minimise the possibility of entry of large volumes of air into the furnaces and chambers owing to the risk of formation of explosive mixtures of air and the unconsumed combustible gases in the chambers or collectors, as they are also termed. The furnaces are kept at work for several days and then the chambers are allowed to cool gradually, care being necessary to admit the air only at a rate sufficient to remove any combustible gases from the chambers. Lampblack is very strongly pyrophoric, and therefore the greatest care is necessary in cooling it, for until it is cool it cannot be removed from the chambers. The accompanying sketches (Fig. 12) indicate, in plan and elevation, the type of arrangement of a lampblack plant for securing 4.4. Blacks and Pitches efficient deposition of the black. From time to time mechanical devices have been used in the form of stirrers to churn the air and cause the condensation of the smoke in masses sufficiently large for it to deposit itself. Resin, resinous woods, tar and pitches are still to a small extent used in the manufacture of lampblack, though the product is said not to be so good as that from the dead oil of tar. The manufacture from hull bran has been described by Hershmann,*® from peat by J. E. Smith,4? and from coal-tar pitch by A. C. Evans and others.*® By the incomplete combustion of oil,*® the burning of oil fuel,°° and in several other ways based on the use of coal tar,>) 5? lampblack may be obtained. Properties of Lampblack. Usually this contains about 80% of amorphous carbon, the rest being traces of resinous oils, empyreumatic matter, moisture, traces of adsorbed carbon dioxide and carbon monoxide and grit from the floors and walls of the collecting chambers. In contrast to carbon black, it has a grey hue. Its true specific gravity is 1-7 to 1:8 usually, and though it mixes well with oil and varnish, it does not generally mix with water. The contrasting properties and qualities of lampblack and carbon black have been described by G. L. Cabot,1* 35 and from microscopic appearance it seems likely that in their structure.these two black pigments differ from one another. As an explanation of this, Perrott ? has put forward the suggestion that the difference may be due partly to the fact that as lampblack is made from a complex mixture of carbon compounds, each with its own optimum tem- perature of decomposition, a uniform product is less likely than might be expected in the case of carbon black produced from such a relatively simple raw material as natural gas. The very best qualities of lampblack, known technically as vegetable black, are finer and softer in texture than ordinary lamp- black, this vegetable black being the black deposited farthest away from the burning raw material. Such vegetable black is blacker than the commoner grade of lampblack, and is lower in ash and oily and empyreumatic matters. The term “ vegetable black” is due to the circumstance that at one time the finer seed oils were used to produce this pigment. Tables X and XI (reprinted from Tables XIV and XV of Bulletin, 192) record the analyses of some lamp- blacks, particulars for other black pigments being given for contrast. Lampblack TABLE X, Analyses of Carbon Blacks. Lon Lon ang Short Short Short blac blac blac black black black No. 1. No. 2. No. 3. No. 1. No. 2. No. 3. en nS ON Se re ea eee 3. 56 713 30 2.25 3. 02 3.12 Wiolative MIALtGF. 5 oo uc nee aswescdcecc 11. 99 13, 41 10. 49 5. 60 5. 48 5. 58 RMEMRE Pee eras otra oa. sratars aise geaw'y 84. 40 79. 44 84. 16 92.13 91, 47 91. 22 Pe a cereh ne rkewnavecs chs aswecavat tine +05 02 14 02 03 . 08 ULTIMATE ANALYSIS (AS RECEIVED). CNC eet se a 1.19 1, 32 1.11 74 . 88 1.05 tie Se ne oa aie 88. 17 84. 56 &7. 98 94. 78 93. 50 93. 63 IO OES NE Sa aa 04 . 04 08 . 00 04 .05 I ER Ae LE pica Sinn ciceb e's oe wae 10, 54 14. 00 10, 68 4. 37 & 25 5.19 PERMA 2 oar Pg eink baw clceh wattas one cedSe > 01 . 06 Ol 00 30 00 OL A CeO eae a See - 02 -14 02 03 - 08 ULTIMATE ANALYSIS (MOISTURE FREE). MMO eE ae con wn tcrrcye a oees 82 57 «55 50 52 72 Te oh TopRank ee 91. 42 91. 05 92, 91 O56, 86 96, 41 06, 64 LE VEE NEE ee eee See 04 07) - 08 . 08 04 - 05 ea is BEE 2 EER ee 7. 68 8, 28 6, 36 2. 43 2, 68 2. 51 LS eee a a ee eee - 01 . 06 91 . 00 -3l . 00 eee ON nas R ci SaaS USL ia select gra wna 05 . 02 -15 02 . 08 , 08 True specific gravity. .............-...00-- 80 1, 78 1, 88 1,85 1. 80 1,78 TABLE XI. Analyses of Lampblacks and other Blacks. Carbon from ! f Lampblaeck. Willow! W baer - Bone | Vine . black. | black. | CBS! | ,pul : *! coal. | black. No. 1. | No. 2. PROXIMATE ANALYSIS. IS a a a a 3. 88 Wr OUBPIe MIAELET. oo 5 a as orcs weceeae 10. 92 Pimed Carbon ie. ..5 cose es ewks ceva 2. 68 OL Re ane 82. $2 LU, Eee go ee a oe ebz 13 - 83 Geren Aon win Sew ieierac cea 87. 62 87, 84 & 64 eM ete hea oe liciasncwia eaeee e's cay ie a - 00 1, 06 ON geo ang Liye Sam ld ssc ove 1.18 9. 95 6. 8A MERI EE a ee he anche dee caccese oT 64 08 RRNA fe esi Son's a minivieis: dae . 00 -06 | 82.52 RE MOPN oe Oe. So Sc in now pils dcd'ateie x 1, 20 47 NS Oe ES are eae ee 98, 00 90. 67 8. 99 MOREE GEP Ta phaseio iS aia's ys visti wis piace aren =k vie od . 60 1.10 UGE es Ses 84 7.41 3.53 ER hienciids uy peewee pnnsincecse 57 66 . 06 Ie 5 ee oe = a . 00 06 | 85.85 (ACETONE OXtVACt........sicsacevescnssee - 45 46 Blacks and Pitches REFERENCES. 46 U.S. Patent 1,188,936. 47 U.S. Patent, 916,049. 4% U.S. Patent 1,175,732, of 1916. 4% Lampblack, Ltd., English Patent 17,223 of 1912. 50 Franz Maiser, German Patents 203,711 of 1909 and 288,990 of 1914. 51 Riitgerswerke A.-G., German Patents 208,600 of 1908 and 383,922 of 1922. 52 French Patent 480,487 of 1916. Bibliography—Lampblack. ‘“‘Colour Manufacture,” Zerr, Riibencamp and Mayer, Charles Griffin & Co., 1908. T. W. 8. Hutchins, Manufacture of Lampblack, U.S. Patent 1,309,070 of 1919. W. H. Frost, U.S. Patent 1,438,032 of 1922. J. G. Bearn, ‘**'The Chemistry of Paints, Pigments and Varnishes,” Chapter XII, Ernest Benn, Limited, London, 1923. CHAPTER VI BLACK PIGMENTS IN PAINT MANUFACTURE Consideration of the Physical Properties Involved—vVarious Uses of Black Pigment Paints—British Standard Specification for Carbon Black. BLACK pigments find extensive use in various branches of the paint industry, and reference has already been made in earlier chapters to the use of metallic black pigments and particularly of graphite in this connection. The evaluation of black pigments according to their physical properties is of prime importance when considering the suitability of these pigments in the manufacture of paints, and the chief physical properties we must look at are as follows :— 1. Specific gravity. . Fineness. . Oil absorption. . Tinting strength. . Colour. Chemical properties have been discussed in the earlier chapters and need not be touched upon again here. Such physical charac- ~ teristics as covering power, hiding power, opacity, apply to pig- ments only when viewed in conjunction with paint media, and their study therefore does not really concern us here. 1. Specific Gravity—The method of estimating this has been outlined in Chapter III, and for a pigment in a fine state of division is not quite as simple an operation as may be imagined. The sources of error lie in the difficulty of entirely removing entangled air and the difficulty of ensuring that the finest portions of the pigment are completely “ wetted,’ and it is therefore important that a proper vehicle should be selected in which to determine the specific gravity. In this connection the reader is referred to a paper by Nuttall *? on the “ wetting power ” of a liquid. Increasing attention has been paid in recent years to the specific gravity of pigments, owing to the bearing this has on the volume of mixed paints, and also on the behaviour of pigments when sus- pended in liquid media. In some measure also there is a connection between the specific gravity of a pigment and the amount of oil required to grind the pigment into a uniform stiff paste, but this characteristic is more properly correlated with fineness.? Cu Bm OG bo Average Specific Gravity of Black Pigments with others for Comparison EGIIED fay cieis dissin evih viens sine ses 2-46 Fied, leeth- visuyinseed sth t-gee 8-80 RA a ais scaxvepesnsese seins 2-46 LARS GNI oo an nvantankaay hee 5-60 MEIGS oye ckcccacessscvvetse 2-35 White lead... igs... nes sesers ee 6-60 Lamp black (vegetable Barytessiss sd cia aoe 4-45 ES ap ey aE i ape A 1:78 Ultramarine blue ............ 2:50 ERICA ACK Sib Sis0k chesnceals 1-80 47 48 Blacks and Pitches 2. Fineness.—This as applied to pigments is usually understood to refer to the degree of subdivision of the particles, and has an important bearing on the paint industry. A certain degree of fine- ness is, of course, essential before the mixture of solid pigment with its liquid medium can be spread uniformly over a surface; moreover, the hiding power of a pigment is inversely proportional to the diameter of the particles, and furthermore the finer the particles of a given pigment when mixed to form a paint, the greater is its covering power. The study of the ultimate size of particles, the determination of their size and the application of the results to the study of problems in the paint trade have engaged the attention of C. A. Klein and W. Hulme *4 and C. A. Klein and J. Parrish,®> °§ whose conclusions have appeared in recent publications. The chief methods which have been proposed for determination of particle size are: (i) Screening followed by elutriation or sedimentation. (ii) Direct examination under a microscope by a method due to Green.5’ A photomicrograph of a carefully prepared mounted sample is taken, and this is further enlarged by means of a stereopticon, the measurement being made of the particles on the screen by means of a millimetre scale. Green introduces a number of corrections in order to get a reliable value, but several objections have been made to some of his conclusions. (iii) A centrifugal method due to Svedberg and Nichols.* (iv) Specific gravity suspension method due to Wiegner.®*® (v) Air flotation. Space forbids any full treatment of the subject here, as we are concerned mainly with results obtained for black pigments and the bearing these results have on paint manufacture. According to the table by Klein and Parrish,®*° carbon black particles lie between 20 and 10uu (lu = 10° metre), with a limiting size of luu. Now it is extremely unlikely that such a fine state of subdivision characterises those black pigments which after manufacture require mechanical srinding, such as the various charcoals, graphite, bone black, drop black; the bearing of this will be seen later. Klein and Parrish °* have pointed out the bearing of particle size, the effect of grinding and the influence of air-surround of pig- ments on the bulking value, which is of such importance in the paint industry. The figures given in Table XII, taken from their paper, are of interest, particularly the figures relating to oil absorption. The authors discuss the various factors bearing on the bulking os Black Pigments in Paint Manufacture 49 value, and particularly mention the influence of the air-surround of the particles, which in the case of carbon black in the packed condition amounts to 80%. TaBLe XII. Bulking Value and Oil Absorption of some Pigments. Bulking value Ibs./¢. ft. Air voids | Ot! absorp- ) tion in gms. Pigment. for packed ac oil Be Loose. Packed. | Condition. pi Sait White lead A ......... 44 125 71 12 POOR ICR Bones ccenesees 103 233 58 8 TARPS Ue vevevieesscakies 49 140 49 i3 fear pon Jlaels 5.055 sess. 13 3 80 150 Ng BO ee 19 53 58 - 46 3. Oil Absorption.—At the present time consideration of the amount of oil or other medium required to convert a pigment into a paste ready for application in painting is an important matter, and is spoken of generally as the “ oil absorption ”’ of the pigment, though this term is capable of a varied interpretation, as Cruick- shank Smith points out. The exact method of determination of this property leaves much to be desired. Calbeck ® distinguishes be- tween primary and secondary oil absorption of pigments, the former being the proportion of oil required to make a stiff paste, whilst the latter refers to the additional amount of oil necessary to produce a mixture of painting consistency. This author mentions the follow- ing factors as determining the oil absorption: (1) air voids to be filled, (2) wetting power of the oil, (3) nature of the surface of the solid particles, (4) specific surface or fineness of the pigment, (5) geometrical arrangement of the solid particles in the paste or paint. Gardner * has given some figures showing the percentage of oil required for grinding pigments into average paste form, viz. : Carbon black 82%, lampblack, 72%, drop (bone) black, 60%, bone black 40%, graphite (pure), 40%, and for contrast one may cite white lead (sublimed), 10%, blanc fixé, 30%, barytes (natural), 9%, terra alba (gypsum), 22%. 4, Tinting Strength—The tinting strength of a pigment is a most important desideratum to the paint manufacturer, and it is in virtue 50 Blacks and Pitches of their tinctorial properties that pigments transmit their own specific hue or colour to other pigments or materials incorporated with them. The tinting strength as applied to blacks is the measure of their ability to impart a black hue to a definite weight of a standard white pigment. In testing any given black it is the rule to compare its tinctorial properties with a standard black pigment, and the following procedure is that proposed in connection with the use of American carbon black as a paint pigment.? In making the test, weigh out accurately 0-100 gram of the black to be tested, and 10-0 grams of standard zinc white kept specifically for such a test as this. Transfer to a glass or marble slab, and add from a burette exactly 3-5 c.c. of refined linseed oil. Mix with a palette knife, and rub out thoroughly with the knife until no streaki- ness is observed when successive small portions are spread on a clear piece of window glass and viewed from the upper side. Ten minutes is usually the time for this operation. Follow the same procedure with the standard black. Then spread a small amount of each mixing side by side on a clear glass, such as a microscope object glass. | Examination of the samples from the other side of the glass, par- ticularly at the line where they overlap, will show a difference of tinting strength should any exist. To make a quantitative estimation of the tinting strength of the sample as compared with the standard, more white is added to the stronger mixing until the colours match. A new sample of the stronger black is then weighed out, using the calculated amount of zinc white, and the process is repeated until mixes of the same colour are obtained. If, for example, it was necessary to mix 15 grams of zinc white with 0-1 gram of the standard to match a mixture of 10 grams of zinc white and 0-1 gram of the sample, the sample has 662% the strength of the standard. 5. Colour.—By the term colour is meant the relative blackness of the material when mixed with oil. In making the colour test, 0-3 gram of each of the blacks to be compared is added to each of a like number of portions of 1-3 ¢c.c. of refined linseed oil from a burette. Mix thoroughly by means of a palette knife, spread side by side on a slip of glass, and compare the relative colour by viewing from the upper side of the glass. The measurement of the colour of a pigment in terms of some agreed standards is possible by such means as the use of the Tinto- meter (Lovibond), the Colourmeter and other means, to which considerable attention has been paid in recent years. The reader is referred to the more recent volumes on colour manufacture and Black Pigments in Paint Manufacture 51 colour testing for a fuller insight into the details of colour measurement (cf. Klein and Aston’s volumes). In considering the uses of the black pigments in paint-making, the purpose for which the paint is intended is of importance, and Cruickshank Smith mentions the following uses to which such a paint may be applied : (a) Decorative work requiring a jet-black used chiefly as a self-colour ; (6) Tinting or staining, requiring a finely-ground and very strong paint suitable for making grey or slate-coloured tones; (c) Protection of wood, iron or stone, or as an important ingredient in paints to be used in protecting one or other of these surfaces. For decorative work alone, bone black is strongly favoured, carbon black being added sometimes to secure depth of colour. Often, however, such pigments are adulterated with barytes and whiting for cheapness. Black paints for tinting and staining purposes must generally be lampblack or carbon black, and in conjunction with a white base the former gives a bluish-grey tone and the latter a brownish-grey tone. Blacks vary in colour and in their tinting strength—the less volatile matter a black contains the blacker its colour. But the tinting strength of blacks high in volatile matter is usually higher than that of blacks containing more free carbon. This fact may be due to the way in which the volatile matter is dispersed through the black; this point will be discussed more fully in the next chapter in connection with the use of blacks as ink pigments. Carbon black and lampblack absorb far more oil in grinding than is the case with mineral and bone blacks; this is partly on account of their finer state of subdivision, but against this must be set the fact that paints from the former pigments have, in consequence of this finer state of subdivision, greater hiding power. Generally also the former blacks are unsurpassed for use in making certain \black varnishes on account of their superior tinting strength; carbon black has three times the tinting strength of some of the charcoal blacks, such as one from ground coconut charcoal. As protective coverings, black paints are not used for general purposes, except in the case of graphite, which has been mentioned in this connection in Chapter II. In the preparation of black dis- tempers for stone and wood, however, and in the manufacture of stove polishes, both carbon black and lampblack find great use. 52 Blacks and Pitches The so-called grinding in oil of the blacks, or, more properly speaking, their incorporation in the oil or paint medium, can be carried out in the ordinary granite triple-roller paint mill in the case of paints which contain the relatively coarser mineral, bone or charcoal blacks. Where very fine lampblack or carbon black is concerned, the ordinary granite triple-roller mill is useless. Rollers with a very smooth face are used, and these are usually enclosed under a hood or cover, so that loss of pigment, owing to its extreme fine- ness, is prevented. The author has experienced cases where such covering was necessary even in the use of very finely-ground vege- table charcoal. The following tests have been suggested ? in connection with the use of carbon black as a paint pigment : Carbon Black for Paint Manufacture. Chemical tests. Physical tests. Moisture ......... less than 5% Tinting strength ...... not less than PARED ons o chil axa chen less than 1-:25% 95% of the strength of standard. In connection with the use of carbon black as a pigment in air- craft manufacture, the following specification is extracted, by the kind permission of the British Engineering Standards Association, from their Report No. D. 30, November, 1921, official copies of which can be obtained from the Secretary of the Association, 28 Victoria Street, Westminster, 8.W.1, price 2d., post free. BRITISH ENGINEERING STANDARDS ASSOCIATION British Standard Specification for Avrrcraft Material. CARBON BLACK 1. Description.—The material shall consist of gas carbon black, containing not less than 96% of carbon. 2. State of Division—The material shall be in a fine state of division, uniform in character and free from gritty particles. Five parts of the pigment shall grind to a stiff paste with 4 parts of castor oil (British Standard Specification 2 D. 5). 3. Moisture, etc—The loss in weight on heating in an oven at 100° C, (212° F.) for 1 hour shall not exceed 3%. 4. Matter Soluble in Water.—The material shall contain not more than 0-1% of matter soluble in water and the aqueous extract shall show no acid reaction to methyl orange. The test shall be carried out as described in Appendix I. 5, Ether Extract.—The material shall contain not more than 0- 5%, Black Pigments in Paint Manufacture 53 of matter soluble in methylated ether (sp. gr. 0-720). This shall be determined by extraction in a Soxhlet apparatus for 2 hours. 6. Ash.—The amount of ash left on ignition shall not exceed oy 7. Colour—The colour of the material shall closely match that of the Standard,* when determined by the method given in Appendix II. Note.—By “match” in the above clause, shall be understood approxi- mately matching when compared with the Standard in diffused daylight. 8. Tinting Strength.—The tinting strength of the pigment shall be not inferior to that of the Standard,* when determined by the method described in Appendix III. APPENDIX I. Method for the Estimation of Matter Soluble in Water. Two grams of the material shall be moistened with alcohol and then boiled for 5 minutes with 200 c.c. of neutral distilled water and filtered. The reaction of the filtrate shall be determined towards methyl orange. An aliquot part of the filtrate shall then be evaporated to dryness and the residue weighed. AppEnpDIx II. Method for the Determination of Colour. Four parts of the pigment shall be ground to a paste with 3 parts of castor oil (British Standard Specification 2 D. 5). 3:5 grams shall then be thinned with 50 c.c. of the following nitro- cellulose medium, and the resulting product brushed on doped Linen Aeroplane Fabric (British Standard Specification 3 F. 1). Nitro-cellulose syrup, British Standard Specification 2 D. 8. 23-2 grams Butyl acetate pe ne ie oD: €s L642ec. Alcohol # << a 2 Dobe 1b wee Benzol a ot A 2 D. 10. Is sec: Acetone = a “e 2D 22, 29s APPENDIX III. Method for the Determination of Tinting Strength. One part of the pigment shall be mixed with 80 parts of zinc oxide (British Standard Specification D. 27) and ground to a paste with 50 parts of castor oil (British Standard Specification 2 D. 5). This Specification was adopted by the Sectional Aircraft Com- mittee on the 21st October, 1921, and approved on behalf of the Main Committee on the 5th November, 1921. * The Standard consists of a piece of doped and varnished fabric pre- pared as described in Appendix II, which can be obtained on application to the Superintendent, Royal Aircraft Establishment, Farnborough. 54. Blacks and Pitches When considering artists’ pigments, the qualities most desirable are permanence, brilliance, purity of tone; and permanence is, of course, often a matter of conditions. In manufacturing the artists’ black pigments the most frequently used blacks are carbon black, lampblack and bone black.®! REFERENCES. 53 “ Industrial Applications of Wetting Power,’ 5th Colloid Report, Bri°. Assoc. Adv. Sci., 1923, 38. 54 Journ. Owl and Colour Chem. Assoc., 1920, 21, Vol. III. °° Jbid., 1924, 45, Vol. VII. *°* Jbid., 1924, 46, Vol. VIL. 5? Journ. Franklin Institute, 1921, 192, 637. 58 Svedberg and Nichols, Journ. Amer. Chem. Soc., 1923, 45, 2910. 5 Wiegner, Landw. Versuchsst., 1918, 91, 41. ® ‘* The Oil Absorption of Pigments,’ Calbeck, Chem. Met. Eing., 1924, 31, 377. 61 May, Chem. and Industry, 1924, 48, 82. Bibliography—Blacks as Paint Pigments. ‘* Determination of Distribution of Particle Size,’ Kelly, J. Ind. Eng. Chem., 1924, 16, 928. J. Parrish (communication to discussion), Journ. Ol and Colour Chem. Assoc., 1925, 55, Vol. VIII. ‘‘Numerical Determination of the Fineness of Pigments,’ Werl, Moniteur de la Peinture, 1924, No. 116, 309. “The Chemistry and Technology of Paints,” M. Tech., 1916. ‘‘ Modern Pigments and their Vehicles,” Maire, 1908. Papers on the Measurement of Colour, Journ. Oil and Colour Chem. Assoc., 1921, 27, Vol. IV. Jbid., 1922, 36, Vol. V. CHAPTER VII BLACK PIGMENTS FOR INK MANUFACTURE Different Classes of Work requiring Printing Ink—Properties of Blacks— Long and Short Blacks—Chemical, Physical and Practical Tests on Printing Ink Blacks—Some Photomicrographs of Ink Pigments. It seems probable that the very earliest known inks had lampblack or some similar form of carbon as their base; all the ancient Egyptian inks appear to have been essentially carbonaceous in character. A. Lucas ® has examined the remains of ink of the sixteenth century B.c., and shown it to be of carbon basis. Accord- ing to Chinese historians, Chinese, or Indian ink as we term it, was made as far back as between 2697 B.c. and 2597 B.c. Vitru- vius,®* the Roman engineer (30 B.c.—a.D. 14), describes the prepara- tion of an ink for decorative purposes, the soot from pitch-pine being the basis. Gradually, however, the transition from carbon inks to those made from gall nuts and iron salts took place in Europe, and this transition was probably complete by the Middle Ages so far as inks for writing purposes are concerned. For a full account, how- ever, of the development of the ink-making industry from the earliest times to the present day the reader must turn to Mitchell and Hepworth.*4 With the invention of the printing press and its introduction into England by Caxton, lampblack as a pigment for printing ink came into universal use, and was used exclusively for this purpose until the advent of carbon black about 1864, since which date the latter pigment has been used to an increasing extent, and is now the principal pigment for black printing ink, which is, of course, the most important ink used in printing, the ink being composed of the black pigment in a vehicle such as boiled linseed oil, other oils used according to requirements being perilla, tung and some mineral oils. The main desiderata are thus the pigment and the oil or varnish in which it is mixed. Printing inks are used in three main classes of work, viz. : 1. Those for ordinary typographic work, 2. Those for lithographic printing, 3. Those for depressed surface printing, e.g., in copper-plate engraving work. The modern rotary printing-presses require an ink that will dry sufficiently rapidly to enable the presses to be operated at a high speed, that will flow freely, possess great covering power and make instantaneous and legible impressions.2° One lb. of carbon black mixed with 8 lbs. of oil and other materials will give sufficient ink . 55 56 Blacks and Pitches to print 2,250 copies of a 16-page newspaper of ordinary size or 90 copies of a 300-page octavo book. Certain carbon blacks give a “‘short”’ ink, 7.e., an ink of buttery consistency which does not flow rapidly, and such an ink is eminently suitable in lithographic and offset work, in slow-speed presses, and for most half-tones. Lampblack does not give the best consistency, and is too grey in colour. On the other hand, there are carbon blacks especially desirable where fast-running presses are in use, such blacks yielding a fluid “ long”’ ink, which has opacity enough to give a black letter. According to Underwood and Sullivan,® if a pigment mixed with a large quantity of oil remains stiff or cannot be drawn out into a string between the fingers, such pigment is said to be “ short,” and generally it happens that pigments showing this property are not suited to ink manufacture. On the other hand, an ink with a good flow and the property of being drawn out into a thread between the fingers is said to possess length, and the black which imparts these characteristics is said to be a “ long ”’ black. The properties of the various black pigments and their value as ink-making pigments have been ably summarised by Underwood and Sullivan ®° and are given in tabular form thus : TaBLE XIII. Properties of Blacks. Oil Name. Top hue. Under hue. absorption. Fineness. Bone black ...... Greenish-black | Brownish-black | Fairly low | Should be fairly fine, %.e., there should still be some grain Vine black ...... Greenish-black | Brownish-black | Fairly low — darker than bone black Carbon black ... Deep black Brownish-black High — Lampblack ...... Deep black Brownish-black High — Mineral black ... | Brownish-black | Decided brown ; Fairly low | Should be an im- palpable powder Magnetic pigment | Brownish-black | Decided brown Low Manganese black | Brownish-black | Decided brown Low Name. Flow. Shortness. Tastpers Atmospheric to light. influences. Bone black ...... Flows fairly well Fairly short No effect No effect Vine black ...... Flows fairly well Fairly long e is Carbon black ... Poor Short fe * Lampblack ...... Poor Short * . Mineral black ... Good Fairly long 5 a Magnetic pigment Good Long re re Manganese black Good Long Black Pigments for Ink Manufacture 57 TaBLE XIII (continued). Abrasive Name. | Drying. Smoothness. qualities Incompatibility. Bone black ...... Exerts no Does not make Quite Mixes with drying action a smooth ink abrasive everything Vine black ...... a Does not make Quite es a smooth ink abrasive Carbon black ... | nes Works up very | Not abrasive ‘i smooth Lampblack ...... an Works up Not abrasive Ba smooth Mineral black ... . Does not make Quite = a smooth ink abrasive Magnetic pigment ve Works up Not abrasive oe very smooth Manganese black Fr: Works up Not abrasive Re. very smooth Name. Value as an Ink-making Pigment. Bone black ......... Of great value as a plate-printing ink material, although it must be mixed with vine black for colour and to give the proper working qualities. Vine black ......... Of great value as a toner to mix with bone black to give colour and working qualities to black plate-printing inks. Carbon black ...... The most important typographical black; in fact it is the base of all black typographical inks at the present day. Lampblack ......... | Not much used at present, as its place has been taken by the cheaper but similar carbon black. Mineral black ...... Magnetic pigment | +} Used principally to mix with other blacks. Manganese black . Such physical qualities and the methods of evaluating them as specific gravity, fineness, oil absorption, tinting strength and colour have already been discussed in the preceding chapter, and need not be dealt with again here, though in one way or another all have an interest to the ink-maker. Chemical tests have been dealt with in Chapter IV, and in con- nection with the amounts of volatile matter in blacks it may be mentioned that the halo sometimes to be observed round letters in some old books and papers has been attributed by Irvine 7° to the presence of tarry compounds such as chrysene, C,,H,, (m. p. 250°C.), and pyrene, C,,H,, (m. p. 148° C.), in the black used. Whilst there are no definite specifications laid down to which carbon blacks for ink-making must conform, the following have been suggested and are here re-printed from the Bulletin 2: Printing Ink. Chemical tests. Physical tests. Moisture ......... less than 5:0% COIOUE accvas must match standard. BBO pteccersst ces less than 0-1% Tinting Acetone extract . less than 0:1% strength . must equal standard. CSPI Vs voce ums enone wesiesetense none. 58 Blacks and Pitches Practical Tests—The black when made into ink must have satis- factory working qualities as determined by an actual run on the press for which the ink is intended. The ink must have satisfactory transfer, tack, drying properties, colour, and must print a sufficient number of pages per pound. The oil must not separate from the pigment and there must be no offset or smutting. Testing Methods.—Chemical and physical tests are performed as previously described. Practical tests are to be made on the press for which the ink is intended. Specifications for tests to be made for which half-tone black ink is used are as follows : 1. Non-separation of Oul from Pigment.—The oil or varnish should not separate from the pigment either on the face of the type or cuts or in the fountain, but should be short enough to break up readily in the distribution and not “ string.” 2. Transfer.—In transferring from type or cuts to paper the ink should leave the face of the type or cuts reasonably clean. 3. Hardness.—Ink should dry hard on the paper in 8 hours to admit of easy handling without damage or injury to the work, and should not pull the coating or the face from the paper, nor the face from the roller. 4, Drying—Ink should not dry on the forme, rollers or distribu- tion, so that it may be easily removed therefrom. | 5. Offset or Smutting.—The ink must be able to carry sufficient colour to print clean and sharp, without offset or smut on sheets _ falling on top from the pressfly or in piling the work. 6. Colour.—The ink must dry a deep, solid carbon (not aniline) black, and not turn grey, nor have a metallic sheen or lustre, nor blister the face of the paper. 7. Quantity Required.—The weight of the amount used must be noted and averaged on a basis of 5,000 printed pages. Methods to be used in making the Practical Tests.” 1. The practical test of half-tone black ink shall be made on the flat-bed presses in use in the Government Printing Office. 2. The test shall be made on coated book paper of the size, weight and quality in general use in the Government Printing Office. F 3. The type or cut forme shall be previously “made ready ” and the press otherwise in good condition to make a satisfactory run. 4. The forme, rollers, distribution, and ink fountain shall then be thoroughly washed and cleaned. The ink to be tested shall be Fic. 13.—Photomicrograph showing Agglomerated Particles of Short Carbon Black, 2 hrs. after preparation on the Slide. Magnified 500 diameters. Fic. 14.—Photomicrograph showing Dispersed Particles of Long Carbon Black, 2 hrs. after preparation on the Slide, Magnified 500 diameters. Black Pigments for Ink Manufacture 59 weighed before being placed in the fountain. The quantity to be tested should be sufficient to run not less than 3 hours, and prefer- ably a run of 5 hours should be made. 5. Ink that will separate the oil or varnish from the pigment on the face of the forme or in the fountain will not be accepted. 6. To be satisfactory, ink, under the impression, should transfer from the face of the type or cuts to the paper, leaving the face of the type or cuts reasonably clean. It should be heavy in body, should feed well, and have sufficient “tack ’’ to dry on the paper rapidly enough, while printing, to avoid the necessity of using slip sheets; but it should dry hard on the paper in 8 hours, so that the work can be handled easily without damage or injury to the printing. It must not pull the face or coating from the paper and leave it on the forme or pull the face from the rollers. It should be removed easily from the forme, rollers and distribution, and must be able to carry sufficient colour without offset or smut, and print clean and sharp. 7. The ink, to be satisfactory, must dry a deep, solid carbon (not aniline) black, and not turn grey, nor have a metallic sheen or lustre, nor blister the face of the paper. Photomicrographs of carbon black have been taken by Dr. Reinhardt Thiessen and are reproduced here by the courtesy of the U.S. Department of the Interior from Bulletin 192. Under the microscope, freshly-prepared mixtures of thin lithographic varnish with short and long black respectively at first appear precisely similar. They consist of ultra particles or of agglomerates of two _or three particles, but after a few minutes there is a progressive agglomeration of the particles to be noticed in the case of a “ short ”’ black and in about an hour there are groups with upwards of a hundred particles grouped together. In contrast, the “long ” black remains completely dispersed even after an interval of several hours. These differences are admirably illustrated in Figs. 13 and 14. Long blacks are usually made with cylindrical burners and a cool flame, a method tending to the production of a black high in volatile matter, and it is suggested that these impurities prevent carbon particles from agglomerating. The tendency towards agglomeration is materially altered by the character of the vehicle in which the blacks are suspended. Lampblack shows the same tendency to agglomerate as do short carbon blacks, and this fact is borne out by the appearance in Fig. 15. As a rule, however, 60 Blacks and Pitches lampblacks make long inks, so that the tendency to agglomerate does not account entirely for the difference in behaviour of different carbon blacks and of lampblack. Under the microscope lampblack and different grades of carbon black present much the same appearance. ‘There are differences in the amounts of coarse particles, but the different behaviour of the various blacks may be due to a difference in the constitution of the ultramicroscopic particles, possibly a difference in size, in attraction between the particles, and in surface energy at the oil- black interface, but the reliable data available hardly warrant the putting forward of even a tentative explanation of the different behaviour of “ long ”’ and “ short” blacks. Preliminary study of (1) viscosity, (2) cohesion, and (3) adhesion of mixtures of black pigment and oil has been entered upon, and in some measurements which have been made long blacks are shown to have lower cohesion than short blacks, which is what one would expect from their behaviour. It seems reasonable to surmise that the physical considerations will outweigh the purely chemical in any hypothesis which satisfactorily explains the behaviour of different blacks, not only as ink pigments, but as paint pigments too. REFERENCES. 62 Analyst, 1922, 47, 9. ® De Architectura, lib. VII., 10. ‘“‘ Inks, their Composition and Manufacture,” C. A. Mitchell and T. C. Hepworth, 1916. 8° “The Chemistry and Technology of Printing Inks,” N. Underwood and J. V. Sullivan, 1915. Bibliography—Blacks as Ink Pigments. ‘** Composition, Properties and Testing of Printing Inks,’”’ U.S. Bureau of Standards Circular 53, 1915. ‘‘ Carbon Black for Ink,”’ Gas Age, New York, 1920, May 10th. ‘‘ Where the Printer Gets His Ink: America’s Carbon- black Industry,” Scientific American, New York, 1920, April 38rd. Thorpe, ** Dictionary of Applied Chemistry,” Vol. ITI., 1922, p. 639. Fic. 15.—Photomicrograph showing Agglomerated Particles of Lampblack. Magnified 500 diameters. ub CHAPTER VIII CARBON BLACK AS A RUBBER PIGMENT Factors concerned in the Use of Compounding Ingredients in Rubber— Tests for Carbon Black in Rubber—Change in Elastic Constants— Stress—strain Relationships. Prior to the year 1914 carbon black and lampblack were used in the rubber industry only for colouring purposes, and to only a small extent. The presence of mineral ingredients in a fine state of sub- division in vulcanised rubber has long been recognised as capable of imparting desirable characteristics to such rubber, and a knowledge of the relative effects produced by different ingredients that may be used is of great importance.*® _ Zine oxide, which had early attained a position as an important filler for rubber, became too costly soon after the outbreak of the World War, and it was then shown that carbon black could be success- fully substituted as a filler in rubber. The favourable results achieved increased the use of carbon black enormously, and the present tendency is to manufacture black tread tyres instead of white ones.2° Since 1922 the demand from the rubber industry for carbon black has been so heavy that there has been a consequen- tial expansion in the production of carbon black from natural gas in the United States, the production in 1923 being an increase of 104% over the production in 1922.°? Carbon black as a rubber pigment is now used to the extent of 3—20%, according to the purpose for which the rubber is required. On a volume basis, carbon black (sp. gr. 1-8) costs only one-third of the price of zinc oxide (sp. gr. 5-6, say), but actually in practice a greater volume of carbon black is used than of zinc oxide, so that the resulting mix with the black contains less rubber per unit volume than the zinc oxide mix. According to Greider,®® the principal factors governing the reinforcing effects of all compounding ingredients in rubber appear to be: 1. Quantity of pigment or volume ratio pigment to rubber phase. 2. Average particle size (specific surface). 3. Wetting of pigment by rubber, or adhesion, surface tension. 4. Flocculation of the pigment during incorporation or vulcanisation. 5. Particle shape. 6. Uniformity or size-frequency distribution. 61 62 Blacks and Pitches The influence of particle size on specific surface is of great importance in the rubber industry, and Wiegand,® in discussing the effect of surface area on the rubber stress-strain curve, gives the following figures : Apparent Surface. Barytes . . 30,480 sq. ins. per c. in. of pigment. Carbon Black . 1,905,000 _,, * “a The method of formation of carbon black is, of course, responsible for its fine state of subdivision and the corresponding enormous surface that ensues. Theoretically carbon black should be an ideal filler for rubber in virtue of its fine state of subdivision, because Ditmar 7° has found the following advantages accrue from the use of finely divided pigments in rubber mixtures : 1. The nearly homogeneous mixing. 2. The accelerated rate of cure. 3. The reduction in cost by the increase possible in the per- centage of admixture. 4, Increase in elasticity. 5. The intensification of the colouring power. 6. The smoother surface obtained, and greater resistance to abrasion. 7. The longer life of the cured rubber. Now in all the above respects carbon black has been found to be an ideal rubber pigment, and it is claimed for it, in addition, that it protects rubber from the action of light and, furthermore, may even retard oxidation. The following tests have been suggested ? for use in testing carbon black for the rubber industry : TaBLE XIV. Carbon Black as a Filler for Rubber. Chemical tests. Physical tests. Moisture ......... less than 4% (rit cu duer a none (should com- Acetone extract. less than 0-5% pletely pass through At iipipieasaeen. less than 0:25% a 100-mesh sieve and 7 feel as an impalpable powder when rubbed under the finger). Tinting strength . not less than 90% of the strength of standard. Carbon Black as a Rubber Pigment 63 Practical Tests. Rubber mixes are made up containing equal weights of the sample to be tested and of the standard. Mixes are cured under exactly the same condition. The finished sheet is tested for tensile strength, per cent. elongation, toughness, and resistance to abrasion. Wiegand 71 and Schippel ** have investigated the volume increase of compounded rubber under strain, and also the stress-strain curves, and the results indicate generally that the finer the state of sub- division the larger the proportion of inert filler which can be mixed with rubber without resultant loss of tensile strength. In the case of carbon black, apparently up to 40% may be compounded, and the rubber is thus hardened and stiffened without loss of tensile strength. The volume increase at 200% elongation varies from 1-46% in the case of carbon black and 1-76% in the case of lamp- black to 13-3°% in the case of barytes—azinc oxide apparently behaves somewhat abnormally. TABLE XV. The Results for Mixings containing 20 Volumes of Pigment Displace- Total Volume ; Apparent ment of increase % Pigment. peice. stress-strain area at 200% curve. " | elongation. Carbon black ...... 1,905,000 42 640 1-46 Lampblack ...... 1,524,000 4] 480 1-76 Red oxide ......... 152,400 29 355 1-9 Zinc oxide ......... 152,400 25 530 0:8 bo) a 60,900 17 410 4-6 Fossil flour ...... 50,800 14 365 3°5 a are 30,480 8 360 13:3 With the exception of zinc oxide, therefore, the increase in volume which occurs in compounded rubber when under strain is lowest when the particles are in the finest state of subdivision. The advan- tage of fine pigments relative to coarse ones is probably accounted for by the greater tendency of the compounded rubber, when stretched, to separate from the large particles.” The stress-strain curve for rubber reproduces in a simple manner the relation between the load and the elongation, and the displace- ment of the stress-strain curve refers to the increase in load sup- ported at a given elongation, and is thus a measure of the resistance 64 Blacks and Pitches to stretching. In respect of this property the behaviour of carbon black and lampblack is in accordance with the size of their particles. W. W. Vogt and R. D. Evans ™ have investigated the stress— strain relationship and Poisson’s Ratio for all the common rubber compounding ingredients. For homogeneous isotropic substances the elastic constants and Poisson’s Ratio are the same in all direc- tions in the substance, but there are other substances where these constants and Poisson’s Ratio have different values, and such latter substances are termed anisotropic.’® As a result of their investiga- tions, these authors find the following fillers are isotropic, viz. : carbon black, lampblack, zinc oxide, barytes, lithopone, whilst the following are anisotropic, viz.: graphite, mica, magnesium car- bonate. It will be noted that graphite does not fall within the same category as carbon black and lampblack. Similar differences were noted by the authors in regard to volume increase under strain and permanent set; the permanent set was higher for mixtures with anisotropic fillers than for those with isotropic ones, and mixtures containing anisotropic fillers on tearing behave as though laminated. This anisotropy in properties is postulated as being due to the shape of the particles; particles with two dimensions notably greater than the third tend to align themselves during calendering with their longer axis in the direction of the calender, and their smaller dimension perpendicular to the plane of the calender. In consequence, different values for elastic constants and for Poisson’s Ratio are obtained for a compounded rubber, according as to which of three mutually perpendicular directions is chosen to make the test, 7.e., with the grain, across the grain, or vertical to the grain. The ultimate particles of lampblack and carbon black tend to approximate to the spherical shape from their very method of formation, and one would expect them therefore to be isotropic. The reader who is further inclined to pursue this study must consult some of the better-known works on rubber technology, to which domain the study properly belongs. REFERENCES. 66 Indiarubber Journal, 1919, 58, 19. 67 See Appendix I, p. 171, 172. 68 J. Ind. Eng. Chem., 1924, 16, 151. ®* Can. Chem. Journal, 1920, 4, 160. 70 Chem. Zeitung, 1921, 45, 943. 71 J. Ind. Eng. Chem., 1921, 18,118. 7 Ibid., 1920, 12, 33. 7% Annual Reports, Soc. Chem. Ind., 1919, 4, 324. 7 Vogt and Evans, J. Ind. Eng. Chem., 1923,15, 1015. 75 See Searle, «‘ Experimental Elasticity,’ Camb. Univ. Press, Carbon Black as a Rubber Pigment 65 Rubber Pigments—Bibliography. Depew and Ruby, J. Ind. Eng. Chem., 1920, 12, 1156. Green, Journ. Franklin Inst., 1921, 192, 637. Green, J. Ind. Eng. Chem., 1921, 18, 1130. ** Physics of Rubber,”’ Wiegand, ibid., 1922, 14, 854. ‘“‘ Fineness and Bulk of Pigments,’ Gardner, Circular 148, Paint Manufs. Assoc., U.S., 1922. ** Determination of the Particle Size of Pigments,’? Vogt, Indiarubber World, 1922, 66, 347. Luttringer, Caoutchouc et Gutta-Percha, 1922, 19, 11,308. Green, Chem. and Met. Hng., 1923, 28, 53. Greider, J. Ind. Eng. Chem., 1923, 15, 504. ‘‘ Thermal Properties of Various Pigments and Rubber,” I. Williams, J. Ind. Eng. Chem., 1923, 15, 154-157. Weigel, U.S. Bureau of Mines, Technical Paper 296. Endres, J. Ind. Eng. Chem., 1924, 16, 1148. G. L. Cabot, Indiarubber Review, 1924, 24, Nov., p. 84. ‘* Determination of Distribution of Particle Size,’’ W. J. Kelly, Ind. Eng. Chem., 1924, 16, 928. Indiarubber Review, 1923, 28, 754. CHAPTER IX PITCHES AND BITUMINOUS MATERIALS Introduction—Factors Involved in Classification—Definitions—Complete Classification. Introduction and Classification On various parts of the earth’s surface, notably in Syria, Egypt, Trinidad, Bermudez, California and Utah, occur mineral deposits, some of which are hard, brittle and black, whilst others are soft and viscous, black fluid masses. Allied to these in respect of many of their properties, and notably as regards applicability, are those black residues which arise out of the distillation, frequently destructive, of such familiar substances in the organic world as coal, wood, peat, petroleum, bone, fatty acids and greases. ‘The terms Pitch, Asphalt, Asphaltum, Bitumen are variously and some- what indiscriminately applied to these natural and manufactured products, and in consequence a certain confusion arises at times. Many of these natural deposits have been known in the East from time immemorial, where their first use appears to have been in the nature of a cement for joining objects together. The word asphalt is traceable to Babylonian times, to the Greek aéodadroc, through late Latin asphaltum to the French asphalte and ultimately the English asphalt. (Milton, Paradise Lost, i, 729, refers to “asphaltus’’?). The term bitumen originated in Sanskrit. The earliest recorded use of asphalt by the human race goes back to the Sumerians, who were the pre-Babylonian 7° inhabitants of the Euphrates valley. 1t was also known to the early Persians and to the ancient Egyptians, who used it in connection with their burial rites.77 In the Old Testament there is reference to it in connection with the Tower of Babel (circa 2000 B.c.) and in con- nection with incidents relative to the infancy of Moses (circa 1500 B.c.).78 From its earliest mention in the literature of Greece, Rome and Palestine, the typical asphalt of commerce was the solid bitumen, found on the shores of the Dead Sea, of the following proximate composition 7° : Carbon : . Tie Hydrogen . ; . ae Oxygen : , ; . dey, Nitrogen. : : : a ot fy = and closely analogous is the Egyptian bitumen : 66 Pitches and Bituminous Materials 67 Carbon s . ; j 1 8h38% Hydrogen . ; fag eenB2%, Oxygen é A ; ; - 56-26% Nitrogen. ; ; : 5 QE According to Nebuchadnezzar, his father Nabopolassar (625— 604 B.c.) laid the first asphalt block pavement of which any record is extant.°° Hannibal of Carthage (250 B.c.) used asphalt in war- fare, and Pliny the Elder of Rome about a.p. 100 makes reference to asphalt, which, he says, must be glossy and black. Asphalt was discovered in Cuba ® in 1535, and the Pitch Lake in Trinidad ®° by Sir Walter Raleigh in 1595. In 1661 we find refer- ence to the production of wood tar on the large scale by the dry distillation of wood, and later, in 1681, the discovery of coal tar pitch was made in England, a patent relative thereto being taken out by Becher and Serle. *° During the nineteenth century many advances were chronicled in connection with our knowledge of asphaltic and pitch-like sub- stances, and the first use of the asphalt pavement is to be recorded in London, Paris and the large cities of U.S.A. Such natural bitumens as gilsonite were discovered in Utah in 1885, and the same century saw the manufacture and use of stearine pitch and petroleum pitch—residues of the distillation of fatty acids and petroleum respectively. | As already mentioned, owing to the loose and indiscriminate way in which the terms “ bitumen,” “tar,” “ pitch,” “ asphalt,” etc., have been used for centuries, coupled with the fact that the physical properties and the chemical composition of the substances so designated were little understood, the problem of accurately defining and systematically classifying the various pitches and bituminous substances has proved extraordinarily baffling. At the present time there is no uniform or accepted standard of nomen- clature, though much has been done towards evolving order out of chaos by the work of Abraham,*! Clifford Richardson *? and the British Engineering Standards Association.*? In his recently published book, P. E. Spielmann **« has reviewed at some length and somewhat chronologically the various attempts that have been made to secure uniformity of definition and nomenclature of - Bituminous Substances. The present author ®* in an earlier publication used the term bitumen to define a class of substances, not necessarily solid, occurring in nature, and which are soluble in carbon disulphide, chloroform and other neutral liquids, and consisting essentially of compounds of carbon and hydrogen asso- 68 Blacks and Pitches ciated frequently with compounds of oxygen, sulphur and nitrogen with possibly traces of mineral matter, the latter consisting of compounds of iron and alumina. Adopting this definition, one would then. regard the asphalts as mineral matters containing bitumen in intimate association. Richardson has suggested the term “residual pitches ” for those closely allied artificial products arising during the distillation of organic bodies. Broadly speaking, the foregoing is in substantial agreement as regards its main outlines with the more elaborate and detailed system of definition and classification adopted by Abraham,*® and the present author has adopted in this volume the system of Abraham, except in respect of certain substances which have been omitted from that writer’s scheme for reasons which will be indicated later. The following criteria, viz., origin, physical properties, solubility and chemical composition, form the basis for a preliminary classi- fication indicated in the accompanying table : TABLE XVI ® Mineral Native | Veuotable is Animal Origin Evaporation (fractional distillation) Destructive distillation Pyrogenous {eae in a closed vessel Blowing with air Colour in Light (white, yellow or brown) mass Dark (black) Liquid Consistency | Viscous or hardness | Semi-solid Solid Conchoidal Fracture Hackly ‘ Waxy Physical Lustre | Resinous properties Dull Adherent Feel | Non-adherent Unctuous (waxy) Oily (petroleum-like) Odour Tarry Volatility Non aclatile Fusible Fusibility {Difieuiy fusible Infusible (melts only with decomposition) Non-mineral constituents in carbon disulphide Solubility {Distillate at 300 to 350° C. in sulphuric acid (¢.e. “‘ sulphona- tion residue ’’) Hydrocarbons (compounds containing carbon and hydrogen) feet bo hanes ee (compounds containing carbon hydrogen Ne and oxygen eS ie ihe Grvptallinabic paraffins (crystallise at low temperatures) Mineral matter (inorganic substances) O[TZRIOA s e194] -u0u quor1oype Ajoaty eTqnyjos AJOAty -uou 09 {| [[Np 09 | pros 04 snoues g[qeieA | -eredui0‘y Ajosie'yT gqisng =|: -eared arog — quor1sypy | SnouTsoy | SNOOSTA -o14g Houg o199t] eqyepoa | (,,Arre@T,,,) AJP AT} 9Tqnjos AJOATy O14ST104 snoues g[qeiiea | -vredmog Ajosie'y -ereduoy | -oereyy ATtO — pmbry -o1hg IVT, 10778Ur wouINnyzIq [VIOUIUE FILM pozvIoOsse soumTy -o1hd -ou10s §=‘seIpoq =poyeuosAxo e[qnjosutr Q[TPRTOA quoreqpe | [Np 02 |Ajeareared oryjeydse surureyuoo ‘suoq1eo01pA HT —_ Ajosre'y e[qisnyuy -UON oh -uoN | Snourtsey | -wWoO SATION -UON 1ozyeu [eIoUTUA YjIM pozeroosse souwljyouos weuINn4Ig ‘saIpoq poyeuesAXO UWIOI} OTT eq njosur O[IFVIOA quereype | [mp 09 |Ajoatqzered -o1h4d Ayperyueysqns ‘suoqireoorpAy{ — Ajosre'T e[qisnyjuy -UON — -uON | SNoursey | -WoD eAyeN jo4teydsy *19}4eUL [eIOUTUL [WM poyeloosse somrjyouros ‘suyjered ojqestteysA1o pue seIpog poyeuesAxo WOT] 9eIT aqqe eyqnyos 9[qisny O[TFVOA quoreqpe Ajoatyered Ajjeryueysqns ‘suoqieoorpAyy | -Jeprsuog Ajesiey =| Apymnowiqe -UON — -UON | SnouIsoy |} -WOD aarzen joqqpeqdsy 199} eU [eroulNr «Ss IMA Ss PO} UTOOSSe souljyouos ‘suyjered o[qestt O[IRIOA Tp 07 -[eysA19 OU IO 97491] Surureqzu0o -u0u quor1sype | snoursel snoues ‘seIpoq poyeuesAxo WOI} 90IF a[qz 9[qnjos Ajoaty -uou 09 | ‘sorqorrea -o1hd 10 Ayjeryaeysqns ‘suoqieoorpAy | -Jeprisuog Ajosie'yT gqisny =| -eaedu0g — quereypy | JoprexE | 9Tqere, eaten | qeqdsy 10}{VUI [BIOUTUT WIIA PpezyeIoosse SOUITJOWIOS ‘soIpoq pieq poyeussAhx0 utezuoo you Avu 9[qnjosut O[TPB[OA quorsype | [np oz jApeatyeared weumn4yiq Jo Avur yoryM ‘suoqieoorpAyT — Ajoaryrpoy | = 9Tqrsnyuy -UON —_— -uoN | Snoulsey | -WoD yreq eatyeny | -o1kg 197j{VUI [eIOUTUL e[qIsny YyIM pozeroosse souwlyoutos ore (pros 03 | (4zep ‘setpoq poyeuesAxo WOIT 90IF aqe 9Tqnyjos SOLJOLIVA ; pmbr]) | 09 94317) Ajjeueysqns ‘suoqieoompAy | -roprsuog AjosieyT Iopieyy o[qeieA —_ — — gqeeva | o[qeleA | oaATZeN, | UaUINAIG “O81 TSID ‘oprydynstp *97IeNngTSsu00 “k O o0SE-00E | Wow UT | jexoura-uou | *AUWTNeIOA *“mopo [20g ‘arysnT 5 hdc ; 2 “won odunop Na Be ae "uO | seourmniea *AAITIqnTos *sotjzedoid peorséyg op TAX Wavy, 70 Blacks and Pitches In Table XVII the most important types of bituminous sub- stances and pitches are classified according to the features enumerated in Table XVI. Abraham, in his system of classifica- tion, has included the Mineral Waxes amongst the bituminous substances, but since these waxes, such as ozokerite and montan wax, are so closely akin to paraffin wax, at any rate in general physical properties and to a considerable extent in chemical com- position, it appears preferable to exclude these waxes from the scheme of classification. Furthermore, the present author does not deem it advisable to include, as Abraham does, Petroleum. It appears better to consider petroleum as the parent substance of certain bitumens rather than as a species of bitumen itself, and there is ample evidence to support this preference, and consequently petroleum is not included in Table XVIII. The definitions which follow are taken from Abraham’s classi- fication,®® and they help to a clear understanding of Table XVII and to that of Table XVIII, which follows in further elaboration. Bitumen.—A term applied to native substances of variable colour, hardness and volatility; composed of hydrocarbons and substantially free from oxygenated bodies; sometimes in associa- tion with mineral matter, the non-mineral constituents being fusible and largely soluble in carbon disulphide; and whose distillate, fractionated between 300° and 350° C., yields considerable sulphonation residue. This definition includes petroleum and native mineral waxes, which the author, however, prefers not to include in any system of classification of bitumens. Pyrobitumen.—A term applied to native substances of dark colour, the word “ pyrobitumen ”’ implying that the substances, when subjected to heat, will give rise to bodies resembling bitumens in their solubility and physical properties. They are comparatively hard and non-volatile; composed of hydrocarbons, which may or may not contain oxygenated bodies; sometimes associated with mineral matter, the non-mineral constituents being infusible and relatively insoluble in carbon disulphide. Asphalt.—A term applied to a species of bitumen and also to certain pyrogenous substances of dark colour, of variable hardness, comparatively non-volatile ; composed of hydrocarbons, substantially free from oxygenated bodies; containing relatively little or no crystallisable paraffins; sometimes in association with mineral matter, the non-mineral constituents being fusible, and largely soluble in carbon disulphide; and whose distillate, fractionated Pitches and Bituminous Materials 71 between 300° and 350° C., yields considerable sulphonation residue. | _ Asphaltite—A species of bitumen, including dark-coloured, com- paratively hard and non-volatile solids; composed of hydrocarbons, substantially free from oxygenated bodies and crystallisable paraffins; sometimes associated with mineral matter, the non- mineral constituents being difficultly fusible, and largely soluble in carbon disulphide, and whose distillate, fractionated between 300° and 350° C., yields considerable sulphonation residue. Asphaltic Pyrobitumen.—A species of pyrobitumen including dark-coloured, comparatively hard and non-volatile solids; com- posed of hydrocarbons, substantially free from oxygenated bodies; sometimes associated with mineral matter, the non-mineral con- stituents being infusible and largely insoluble in carbon disulphide. Non-asphaltic Pyrobitumen.—A species of pyrobitumen, includ- ing dark-coloured, comparatively hard and non-volatile solids; composed of hydrocarbons, containing oxygenated bodies; some- times associated with mineral matter, the non-mineral constituents being infusible and largely insoluble in carbon disulphide. Tar.—A term applied to pyrogenous distillates of dark colour, liquid consistency, having a characteristic odour; comparatively volatile; of variable composition; sometimes associated with carbonaceous matter, the non-carbonaceous constituents being largely soluble in carbon disulphide, and whose distillate, frac- tionated between 300° and 350° C., yields comparatively little sulphonation residue. _ Pitch.—A term applied to pyrogenous residues, of dark colour, viscous to solid consistency; comparatively non-volatile, fusible; of variable composition; sometimes associated with carbonaceous matter, the non-carbonaceous constituents being largely soluble in carbon disulphide, and whose distillate, fractionated between 300° and 350° C., yields comparatively little sulphonation residue. The preceding definitions allow construction of the detailed classification in Table XVIII. This latter agrees with that of Abraham, except that petroleum and native mineral waxes have not been included, whilst the non-asphaltic members (peat, lignite, coal and their shales) have been omitted, as likewise also have the pyrogenous waxes, though included by Abraham. The present author considers all such substances quite outside such a classi- fication. Blacks and Pitches 72 ‘[e00 snourur -njIq Wo} oYOo Surmyoejnueul ur usA0-ox09 Jonpoid-Aq Woy poonporg *[BO0O SNOUTUIN}IG UOT, SVS SULIMJOBJNUBUL UI $}10401 OSNOY-ses WOIJ poonpolg ‘so[eys snourumyiqorAd jo uoye[[NsIp oatjonsysep 943 Aq poonpoig ‘([209 UMOIG) OPUSTT Jo UOTZRI[SIP SATjoNIYsep ey Aq poonporg ‘geod Jo UO4RI[IIsIP 9ATpONAYsSep oy} Aq poonpoig ‘spoompiey JO UOT{I[MSIP oATJONAYSop oy} Aq poonporg *SIOJIUOD JO SOOT PUB SPOOM OY} JO UOTIRI[YSIP PATONIYSOp oy} Aq poonpoig "SBS-10VBM poyemnqievo Zurmnyovjnueur ur sinodea umejo1ed Surgovio Aq poonpoig ‘seS-[10 SulmMyoejnueuUL ut sinodea umnoeposjod Suryoesro Aq peonpoig ‘opeurumopeid s109448Ur [BIOUTYL | Buryeey uo ostrourAjodep you seoq ‘ummejorjed UOT} Suyevoy uo Ajyred sostrouA[odoq ‘gjqnjosur pue | g]qnjos pue ‘end Ajjereues) | oTqisny Sururooeq “Buryeey uo sostrourA[odocqy eiqeyruodes Ajyaed—Asoqqny “9[QN[OSUI pus e[qISNyUT poalloqd Bt en yty earnduit oymb 03 oing eind Aje7e1opoul OF ong ‘umNng[Orjed UOT, POATIOG, eind Ajoute1y xi ‘syyeydse uvy yuiod-suisny seysty e@ OAB_L ‘oyeys io Axel ‘ouoysourl] ‘euojspues ‘pues Jo uoMJod [eYURIsqns e@ SuTUTeJUOD "(qys1em Arp oyy uo %ol uey} sse[) 10q9euL [esouTUT pozeroosse wor cory AjoATyVreduIOg |eind Ajires 10 o1ng *SyIVULOY Ie} -[@00 W9A0-9909 I@q -[800 SYIOM-seVx) req oyeyg Ie} ([@09 UMOIq) OFTUsTT IB} Yeo re} poompieyy Ie}-Oulg IB} SBD-1078 IB} SBS-[IO soreys snouruin}iq -o1dd onyeudsy oyiuosdury OPTOnTy O7[IZ}IN AA OV1109V[ oPIUIBYBIL) youd oour[y OFYUOsITY) Io}yeUr [eIOUTUI YyIM po werossy *1LOQULOP[ SIC], suoumnjziqoikd onjeydsy 4 seyypeydsy sqyeydse OATYEN ‘soroodg 8978[[19STp snouesoi4 gq suouInyIq -o1hg susuInyig *snuey og SHONVESHNS SQONIWOLIG JO NOLLVOIMISSVT) ATLA IdWO/) TAX Pav 73 Pitches and Bituminous Materials eSsvoIs [OOM UMOIG JO UOTYR{[TSIp uIeEs O44 Aq pouTezqo enprIseyy yqovid [oO AA ‘esvoid YoVlq U0}400 JO UOTZBI[YSIP Urve}s oy. Aq poureqyqo onprsey | yoqtd poos-u09309 ‘splow A978} Jo uOTWeT[MSIP urve4s oy} Aq pouTezqo onprsey | yoqrd proe-Aneg ‘e10zIUOd Jo des snoulsel oY} JO UOTZE[[I4SIp [eryavd oy Aq poureyqo onprseyy youd utsoxy youd 1e4-0u0g youd 184 -[809 S¥vs-1e0npoig youd 124 -[B00 sovUINy-yselq youd 14 -[B09 U9A0-9309 ‘srBqy OATZoodser youd 14 ey} Jo uoeyystip 10 uoyeiodeae jenred oy Aq poureyqo senprsery -[809 SyIOM-sex) youd 1eq-oTeyg youd 1e4-091UsrT youd 1284-480g youd 184-Ppoo AA yoy I2@4-SeB-1078 A youd 1e4-se3-[19 "SJLOJOI PEsO[D UI oy ]IzZJINM SurstzeutAjodep Aq poonporg | ypeydse o4rytzqan AA ‘plow otinydjns 441M soqeq][y4s1p waneporjed Jo uonvoytind 944 Ut pouteyqo ‘espny{s plow oy} UIOIy poonporg syeydse ospnyig ‘summeorjed oneydse puv oseq-poxrm jo uolye][4SIp wreeys oyy Aq poonpoig | syteydse in ang syyeydse ‘s[IO [enpIser poyeoy YSnomy} are Sutmofq Aq poonporg | umofored umoig ‘uuneforjed onpeydse. JO UOT}R][YSIP Uree4s OY IO ‘uINe[OTJed oseq PoOXIU Jo UOTPET[INSTP-uTeE}S io Aap oy} ‘umefored onteydse-uou jo uorneyystp Arp eyy Aq poonpoig S[IO [eNnpIsersy *sou0g JO UOTVI[NSIP oATONIYsop oy} Aq peonporg 1e4-9u0g 1B4-[209 ‘jeoo WOI} SVs-Loonpoid Surinjoejnueul ur stoonpoid-se3 ulo1y poonposg ses-r1oonpolg "B09 IB}-[209 SNOUIUIN}Iq YJIM s[ejour Zuyjours uodn seovuInj-yse[q woz poonpoig eovUINj-4sB[q soyoud syeydse snousso1k gg *‘sonpIses snousso14g 74 Blacks and Pitches REFERENCES. 76 “ Civilisation of Babylonia and Assyria,” Morris Jastrow, jun., Phila- delphia, 1915. 7? ‘‘ Memoires-Délégations en Perse,’ ed. by J. de Morgan, Vol. XITI., Paris, 1912. 78 Genesis xi. 3 and Exodus ii. 3. 79 Thorpe, ‘** Dictionary of Applied Chemistry.” 8 ‘‘ Asphalts and Allied Substances,” Herbert Abraham, New York, 1918, Chaps. land II. 8! “ The Classification of Bituminous and Resinous Substances,” by H. Abraham, J. Ind. Eng. Chem., 1913, 5, 11. ® ‘‘The Modern Asphalt Pavement,” by Clifford Richardson, New York, 1908. 8 ‘‘ British Standard Nomenclature of Tars, Pitches, Bitumens, and Asphalts, when used for Road Purposes,” London, April, 1916. 8 ‘‘ Bituminous Substances,”’ by Percy E. Spielmann, 1925, Ernest Benn, Ltd. §®4 H. M. Langton, Journ. Ow and Colour Chem. Assoc., 1919, 2, No. 7. Pitches and Bituminous Substances—Bibliography. ** Asphalts and Allied Substances,”’ by Herbert Abraham, D. Van Nostrand Company, New York, 1918. ‘‘ Trinidad and Bermudez Lake -Asphalts,”’ Barber Asphalt Paving Company, Philadelphia. ‘‘ Asphalts,” by T. H. Boorman, New York, 1908. U.S. Department of Agriculture, Office of Public Roads, Circular No. 93, 1911. Proc. American Society for Testing Materials, 1916, 16, Part I, 594. ‘‘ Bituminous Substances,” by Perey E. Spielmann, Ernest Benn, Ltd., London, 1925. CHAPTER X THE CHEMISTRY OF THE BITUMENS AND PITCHES Paraffinoid, Aromatic and Naphthenic Hydrocarbons—Nitrogenous, Oxy- genated and Sulphur Compounds. THE bitumens and pyrobitumens occurring in nature as well as the somewhat related manufactured pitches are complex mixtures of chemical compounds containing the elements carbon and hydrogen— the Hydrocarbons—in varying proportions and combined in a variety of ways. Some of the compounds may contain the elements oxygen, sulphur and nitrogen, and smaller or larger amounts of extraneous mineral matter are usually found in intimate associa- tion. Hydrocarbons occur in all types of bituminous substances— _ in fact, they predominate—and they are briefly considered below : Hydrocarbons.—The following series are known to occur : C, Hons. Sertes—Paraffins. | Name. Formula. M.p.(°C.). B. p. (°C.). Liquid : ) Pentane CHio — +38 Hexane Cea, _ +69 Heptane CH. - +98 Heptadecane C,,H3¢6 22 —- Solid : Octodecane C,,H3¢ 28 317 Nonadecane CoHs0 32 330 Eicosane Cop Has 37 205 at 15 mm. Dimyricyl Coo Hi00 102 -- The liquid members and their isomers are associated together in such petroleums as that of Pennsylvania and in certain asphalts, whilst some of the solid members occur in low-temperature tars from coal. . C,H., Series—Olefines (one double bond). Name. Formula. M.p.(°C.). B.p.(°C.) Inquid : _ Amylene and isomers CH —— +-39 Hexylene oi C,H. — 69 Heptylene C,H,, — 95 Kikosylene ) Cap Ha — 314 Solid : Cerotene Cy,Hs4 +58 Melene C5oH 69 +62 375 75 76 Blacks and Pitches These and their isomers are present in some American petroleums in small amount. C,H» Series—Acetylenes (one triple bond). Name. Formula. Bepo(tas: LInquid : Crotonylene C,H, 27 Isopropylacetylene C;H, — Several of the higher members are found in Texas, Louisiana and Ohio petroleums and in coal tar, C, Hon» Series—Diolefines (two double bonds). Name. Formula. Bop G3: Allylene (Propadiéne) CH,-.C:CH, Gas Divinyl (Erythrene) CH,:CH-CH:CH, 5 Piperylene («-Methylbutadiéne) CH,:CH*CH:CH-CH, +42 Isoprene (8-Methylbutadiéne) CH,-CH:-C(CH;):CH, +35 Conylene CH,:CH-CH,CH:CH-CH,CH,CH, 126 These hydrocarbons occur in tars and in certain petroleums. CrH2,-4 Serves—Olefinacetylenes. Some of these occur in certain types of Californian petroleum. C,H., Series—Naphthenes or Cycloparaffins or Polymethylenes. Name. Formula. M: p. OC). Bopp iae: Cyclopropane (Trimethylene) CH 110 Xylenes C,H,(CH3). CH, CH, CH \ or Dimethylbenzenes | as Clon ( eee Ae are etl CH, ortho- meta- para- b. p. 142°. b. p. 139% b. p. 138°. Trimethylbenzenes (3) C,H.(CH3)s Hexamethylbenzene C,(CHs)¢ 305 Members of this series and their respective isomers are present in coal tars, water gas tar and other pyrogenous distillates. Traces have been found in many petroleums and in lignite tar. C,H en-g to C,Hn-39 Sertes—Monocyclic and Polycylic. C,,H,,- 3 Serves, of which the principal member is phenylethylene, C,H;°CH:CH,. C,H,;-1. Sertes—the Indenes, of which the principal members are indene, C,H,°C,H., b. p. 182° C., hydrindene, C,)H,49, b. p. 176° C., and the methylindenes and dimethylindenes. Cr, Hon-1, Sertes—the Naphthalenes, the principal member of Se Lars Ks which is naphthalene, C,,H,, represented thus : © | ; fe C,Hon-14 Series—the Diphenyls, the principal member of which is diphenyl, C,,H,,, represented as Gas Rais: The next member of the series is methyl diphenyl, C,,H,°CH3. 78 Blacks and Pitches C,Hen-14 Series—the Acenaphihenes, the first member of which FG Was 2) is acenaphthene, C,.H,), which is represented as Ms ih age ee H,C—CH, CrHon-1, Series—the Diphenylenes, which include fluorene, C,H C,3H,5, represented as fe “NOH, or \Z SCH, ; stilbene, C,H,*CH:CH:C,H,. C fe tS potas 8s Anthracenes, of which the chief niger vA ny ree are anthracene, C,,H,,, represented as | |... dea, Shae \A ON P< y phenanthrene, C,,H,, represented as \/ Wa wae b. p. 340° C.; ( \CHs / retene, C,,H,5; oe ib. p. 3507 CG. Pay ee C3H, C,Hon-29 Serves—principal member fluoranthene, C,;H jo. C,Hon-22 Sertes—principal member pyrene, C,H 4. ntLon-24 Sertes—principal member chrysene, C,gH4o. The hydrocarbons of all the foregoing series, C,H,,-, to C,,Hon-39, all occur in coal tar and the higher members of many ie a ¥e ~ of the series in coal-tar pitch. Indene, | _ vn C,H,'°C,H,, i , CH, and styrene, C,H ;*CH‘CHg, have been identified, and their respective amounts present determined by R. L. Brown and R. D. Howard ® recently in samples of water-gas tar, whilst J. M. Weiss and C. R. Downs *° have isolated 4% of phenanthrene, C,,H,), and 0:1% of diphenyl, (C,H;)., from coke-oven tar. Oxygen-containing Compounds. Water occurs in small quantities in most native asphalts, in crude tars and to some extent in pitches. - The Chenustry of the Bitumens and Pitches Alcohols : Methy] Alcohol, CH,-OH. Ethyl Alcohol, C,H,-OH. Cetyl Alcohol, C,H3°OH, b. p. 344° C. Ceryl Alcohol, C,,H;,-OH, m. p. 79° C. Myricyl Alcohol, C,,H,,;-OH, m. p. 88° C. 79 The higher waxy members of this series are present in wool wax or grease and in wool grease pitch and in certain bitumens. Ketones : Acetone, CH,°CO:CH;, and its higher homologues are found in wood tar and certain lignite and blast-furnace tars. Phenols : Phenol, C,H;OH, b. p. 182-6° C. Cresol or Methyl Phenol (3 isomers), CH,°C,H,-OH. Dihydric Phenols (3 isomers), C,H,(OH),. Guaiacol, OH:C,H,-OCHs. Trihydric Phenols, C,H,(OH)s. These and higher homologues and derived esters are found in coal tar and lignite tar, whilst guaiacol and other esters of the cresols and the trihydric phenols are found in wood tar and wood- tar pitch. Fatty Acids : . C,,H,,0, Series : Acetic Acid, CH,-COOH, b. p 137-9° C. Lauric Acid, C,,H,,-COOH, m. p. 43-6° C. Myristic Acid, C,,H,,-COOH, m. p. 53-8° C. Palmitic Acid, C,;H,,-COOH, m. p. 62:6° C. Daturic Acid, C,,H;,;>COOH, m. p. 59-5° C. Stearic Acid, C,,H;,;-COOH, m. p. 69-3° C. Arachidic Acid, C,,H,,,;>COOH, m. p. 77° C. Behenic Acid, C,,H,,;COOH, m. p. 83:8° C. Lignoceric Acid, C,,H,,,;COOH, m. p. 80-:5° C. Cerotic Acid, C,,H;,,;COOH, m. p. 77-8° C. Montanic Acid, C,,H;,-COOH, m. p. 83° C. Mellisic Acid, C,,Hz9*COOH, m. p. 91° C. Acetic acid is present in wood tars, whilst the higher members 80 Blacks and Pitches of this series from palmitic acid upwards, together with their corre- sponding lactones and esters, are found in fatty acid pitches, and the members from cerotic acid upwards in wool grease pitch and in certain bitumens. C,Ho,-20. Series : Amongst the higher members are Oleic Acid Elaidic Acid fC17Hlse' COOH Erucic Acid, C,,H,,;COOH Some of the higher members of this series are found in fatty acid pitches. : Resin Acids.—These are of somewhat uncertain structure, but the abietic acids and their homologues containing a phenanthrene or retene hydrocarbon structure are known to occur in rosin oil, and are probably present, together with their esters, anhydrides and lactones, in wood tars, especially pine tar, in pine pitch and in resin pitch. Various constitutions of the type represented by Griin, viz., CH, COOH-C/ \c(CH,), CH Hol Ac ae Boe CH HC ey CH, Cy Hs.02, have been attributed to abietic acid, but at present the constitution of this and of allied resin acids is undecided, though an able summary of our present knowledge has been contributed by C. E. Soane.’? A number of highly complex resinous and oxygenated com- pounds are found in many of the soft naturally occurring asphalts, but their complete separation and identification have not yet been achieved. Sulphur Compounds : Carbon_Disulphide, CS,, b. p. 46-5° C. Thiophene, C,H,8, represented as ul 2 b. p. 84° C. S The Chemistry of the Bitumens and Pitches 81 a-Thiotolene, CH,°C,H,'S or \, ) On pits DOELZS 0 Oe B-Thiotolene, CH;°C,H,'S or x A ep. bie. Thioxenes and their isomers, sees Methyl Sulphide, (CH,),8, b. p. 37-5° C. Ethyl Sulphide, (C,H,),S, b. p. 92° C. Methyl Mercaptan, CH,-SH, b. p. 6° C. Ethyl Mercaptan, C,H,;SH, b. p. 36-2° C. Some or all of the above compounds are known to occur in certain petroleums, their derived asphalts, in certain pyrobitumens, notably in coal tar and lignite tar, and probably in the corresponding pitches. Nitrogenous Compounds : Aniline, C,H;NH,, b. p. 183° C. fos Pyridene, C,;H;N, represented as a yp b. plo C. Picolines or Methyl Pyridines (3 isomers), CH,°C,H,N. Lutidines or Dimethyl Pyridines (4 isomers), (OH, }e C, HN. Collidines or Trimethyl Pyridines, (CH,),°C;H,N. NH Indol, C,H,N, represented as aid ‘ N A: a _ & is Isoquinoline, C,H,N, represented as Seve o and their NS f Quinoline, C,H,N; represented as homologues. N Acridine, C,,;H,N, represented as ‘ be Se: ER Re NS Pyrrol, C,H;N, represented as es , b. p. 180—131° C. NH Carbazol, C,,H,N, b. p. 238° C. Very small amounts of some of the foregoing are found in 82 Blacks and Pitches fatty acid pitches, though all are present in coal tar; some are present in petroleum asphalts and lignite tar and the less volatile in coal-tar pitch and lignite-tar pitch. It is evident that the chemistry of bituminous substances and pitches is very complicated in view of the fact that their com- position is not definite, but consists of mixtures of numerous chemical compounds in varying amounts. No single bitumen or pitch has been completely separated into its constituent compounds, though, of course, the composition of coal tar is to a great extent known. According to Abraham,* the element nitrogen is rarely present in excess of 2% of the non-mineral constituents of a bituminous substance. Asphalt, asphaltites and pyrobitumens contain varying amounts, up to a maximum of about 1-7%, of nitrogen, and tars and pitches, except fatty acid pitches, may contain up to 1% of nitrogen. The amount of sulphur in bituminous wieieape such as native asphalts, asphaltites and asphaltic pyrobitumens may vary from 0 to 10%, but sulphur compounds are practically absent from all the pyrogenous pitches, 7.e., those from wood tar, fatty acids, coal tar. According to the investigations of O. C. Ralston,®® the per- centages of carbon, hydrogen and oxygen in bituminous compounds appear to follow some well-defined laws. For fuller information on the chemical structure, properties, reactions and physical constants and general characters of the various hydrocarbons, oxygen-containing, nitrogenous and sulphur compounds mentioned in this chapter, the reader is referred to any of the well-known standard text-books of organic chemistry. REFERENCES. 85 Industrial and Eng. Chem., 1923, 15, 1147. 8° Ibid., 1923, 15, 1022. 8? Journ. Oil and Colour Chem. Assoc., 1922, 5, No. 35 (cf. Volume on Resins in this series). §8* Technical Paper No. 93, U.S. Dept. of the Interior, Bureau of Mines, 1915. CHAPTER XI METHODS OF TESTING BITUMINOUS MATERIALS AND PITCHES American and British Standardisation—Physical, Heat, Solubility and Chemical Tests and their Uses. THE tests which an investigator will apply to any given material may serve as a means of identification, as a criterion of purity, as an aid to manufacturing control or as an indication of the use to which the material may be applied. In this last-named con- nection, many of the tests to be applied to a bituminous material or pitch will depend on whether the material is to be used in manu- facturing a bituminous varnish or a japan, in preparing a water- proofing material for a damp course or in highway construction. | The standardisation of testing of asphalts, solid and semi-solid bitumens, tars and pitches was undertaken in the United States a very considerable time ago by the American Society for Testing Materials (A.S.T.M.) and very valuable work was achieved. More recently in this country, thanks to the pioneer work of the Insti- tution of Petroleum Technologists, the task of fixing standard tests for Petroleum and its various products has been started and considerable progress has been made. The work of the committee engaged on the task has been reported upon by A. E. Dunstan.* Many of the standard tests of the A.S.T.M. have been recommended for use by this British Committee, who have, however, deferred their decision in the case of many of the tests pending further reports from sub-committees. The present author in this volume has adopted the tests and the numbers attached thereto as given by Herbert Abraham *° in his volume on “ Asphalts and Allied Substances,” and the reasons that have prompted this course are that many of the tests given are already the adopted standards of the A.S.T.M., and are recom- mended by the British Committee already referred to. Further- more, Abraham’s scheme of testing is very full and embraces tests adequate for all the industries concerned in the use of bituminous materials and pitches. 3 In the following pages most of the tests are given only in bare outline, as considerations of space forbid any other treatment, but full description of tests with illustrations of apparatus to be used are given by Spielmann.®** Moreover, it is not the purpose of the present volume to give detailed descriptions of apparatus and technique largely described in the well-known standard works on Chemical Analysis and Experimental Physics. 83 84 Blacks and Pitches TABLE XIX. Tests to be Applied to Bituminous Substances. Test No. Description. Test No. Description. Physical characteristics : Solubility tests : Test 1 | Colour in mass Test 21 | Solubility in carbon di- Test 2 | Homogeneity sulphide Test 3 | Appearance of surface aged | Test 22 | Carbenes one week Test 23 | Solubility in 88° petroleum Test 4 | Fracture naphtha Test 5 | Lustre Test 24 | Solubility in other solvents Test 6 | Streak on porcelain UE eane cee Mn Test 7 | Specific gravity Chemical testa + Test 8 | Viscosity Test 25 | Wat : " Test 9 | Hardness or consistency Test 96 | 0 prying Test 9dj| Susceptibility factor Tes 9 uv, oe Test 10 | Ductility ont FF ydrogen . Test 28 | Sulphur Test 11 | Tensile strength Test 29 | Ni Hi Test 12 | Adhesiveness Tea es ee est 30 | Oxygen See eas Test 31 | Free carbon in tars Heat tests : Test 32 | Naphthalene in tars x Test 13 | Odour on heating Test 33 | Solid paraffins Test 14 | Subjection to heat Test 34 | Saturated hydrocarbons Test 15 | Fusing point Test 35 | Sulphonation residue Test 16 | Volatile matter Test 36 | Mineral matter Test 17 | Flash point Test 37 | Saponifiable constituents Test 18 | Burning point Test 38 | Asphaltic constituents Test 19 | Fixed carbon Test 39 | Unsaponifiable matter Test 20 | Distillation test Test 40 | Glycerol Test 41 | Diazo reaction Test 42 | Anthraquinone reaction Test 43 | Liebermann-Storch reaction Test 44 | Iodine number Test 1.—This test calls for no comment, though it is of some use as a means of identification. Test 2.—Homogeneity of the Material to the unaided Eye at a temperature of 77° F., or when surveyed under the microscope or when melted, are aids to establishing the identity of the material under examination, and serve to show the presence or absence of mineral matter and free carbon. Test 3.—Appearance of Surface Aged one Week. A small quantity of the bituminous material melted at the lowest possible temperature is, after examination of its surface, covered for a week, to protect it from dust, and then re-examined. If bright and lustrous it will indicate perfect amalgamation of constituents and absence of oily and undissolved constituents—a lustreless surface indicates the contrary. Methods of Testing Bituminous Materials and Pitches 85 Test 4.—Fracture may be conchoidal (rounded and curved like a shell), or hackly (irregular and rough), and only hard and brittle substances yield to this test. Test 5.—Lustre serves as a means of identification—it gives indications of the presence or absence of waxy, greasy constituents. Test 6.—Streak on Porcelain. This represents the colour of the powder left behind on drawing a piece of the bituminous material across the surface of unglazed porcelain, and the test serves to indicate the use of the material with coloured pigments. Test 7.—Specific Gravity. This test serves as a means of identification and of figuring the weight of a given volume of the material under test. The test is ascertained by the usual hydro- meter, Westphal balance and specific gravity bottle methods, the exact instrument to be used with a given material being conditioned by its nature and consistency. In this country the standard temperature is 15-5° C. (60° F.) but the A.S.T.M. adopt 77° F. Test 8.—Viscosity. This test is of use in the examination of materials for road construction. The Engler, Redwood, Saybolt viscosimeters are used in connection with this test, the main use of which is in the examination of liquid and semi-liquid substances for road purposes. The use of these instruments is fully described by B. Redwood, J. Lewkowitsch 1 and others. For testing the viscosity or consistency of semi-solid bituminous materials for road purposes the Float Test (Test 8d) is adopted, and this test is not vitiated by the presence of mineral matter or free carbon. The instrument as described by Abraham consists of an aluminium saucer-shaped float and a conical brass collar weighing exactly 50 grams together.’ The brass collar is fitted with melted bituminous material upon placing it against a brass plate, the surface of which has been amalgamated with mercury. After cooling it is levelled, placed in water at 41° F. for 15—30 minutes along with the aluminium float, and then screwed into the float and immediately floated on the surface of water warmed to a desired temperature, with the brass collar downward. Very soft materials are tested at 32° F. and hard bituminous substances at 122° or 150° F. As the heat is transmitted through the brass collar into the plug of bituminous material, the latter softens until it is forced upwards and out of the collar by the weight of the instrument. The time elapsing between the placing of the float on the surface of the water, and when the water breaks through the plug, is taken as a measure of the viscosity of the material under test. 86 Blacks and Pitches Test 9.—Hardness or Consistency. This is largely a test em- ployed in connection with road-making and pavement bituminous materials, and detailed reference to these tests is out of place in the present volume. The familiar Moh’s Hardness Scale is used to some extent, but the Needle Penetrometer % % °4 measures the “‘ Penetration, which is defined as the consistency of a bituminous material, expressed as the distance (usually in hundredths of 1 cm.), that a standard needle vertically penetrates a sample of the material under known conditions of loading (usually 100 grams), time (usually 5 seconds) and temperature (usually 77° F.).” A full description of this apparatus, together with an allied one, the Consistometer, is given by Abraham. The Susceptibility Factor (Test 9d) is a numerical expression representing the susceptibility of a bituminous substance to temperature changes. It is calculated from the consistometer hardness and fusing point (K. and 8.) thus: Rane cnehiife (Hardness at 32° F.) — (Hardness at 115°) Fusing Point (K. and 8.) and is obviously purely an empirical relationship. Usually this factor is under 40 for blown petroleum asphalts and fatty acid pitches, between 40 and 60 for residual asphalts, and over 60 for tar pitches and asphaltites. Tests 10, 11, 12.—Ductility, Tensile Strength and Adhesiveness have the physical significance ordinarily attached to these terms, and the tests are mainly of interest in testing road-making bituminous materials. x 100, Heat Fests. Test 13.—Odour on Heating. Most of the manufactured residual pitches may be recognised by characteristic odours emitted on heating. Test 14.—Subjection to Heat. A study of behaviour on melting and heating in a flame is often a valuable guide to identification. Many bituminous materials, especially those of low susceptibility factor, melt sluggishly and have an intermediate pasty stage before reaching complete liquidity; noticeably is this the case with blown petroleum asphalts and many fatty acid pitches. ; fest 15.—Fusing or Melting Point. The determination of this point raises much controversy from the fact that in strict scientific parlance the term is somewhat of a misnomer when applied to the complex mixture of fatty acids, hydrocarbons, asphaltic, resinous and other compounds which may constitute a bituminous material ; Methods of Testing Bituminous Materials and Pitches 87 such a substance cannot have a definite melting point, but on heating it passes more or less gradually from hardness through all stages of plasticity to complete liquidity, and the actual tempera- ture recorded as the m. p. or f. p. is that at which the material is sufficiently soft to flow. A somewhat elaborate method has been devised by G. Kramer and C. Sarnow °° (K. and S. method), and modified and elaborated by H. Abraham. A method called the Cube Method (Test 15c) has been applied to tar-pitches,®°* and a modification of this, due to W. Mansbridge,*’ is preferred for all ordinary purposes by the present author and is carried out as follows. The material to be tested is attached to the bulb of a thermometer, by slightly soften- ing until it adheres, about 6 grams of the pitch or bituminous material, which should cover one-third of the bulb being used. The thermometer is then arranged in a boiling tube (1 in. by 7 ins.), which is fitted into a glass enclosure itself immersed in a small oil-bath, which latter is heated over a small Bunsen flame to give a temperature rise of 2° C. per minute. The thermometer passes through a cork, which closes the tube and is so supported that the bottom of the bulb is 14 ins. from the bottom of. the tube. The temperature at which the bituminous material has softened sufficiently to fall to the bottom of the tube is recorded as the m. p. of the material. — Test 16.—Volatile Matter. This serves to identify various bituminous materials. The A.S.T.M. recommends to heat at 325° F. 50 grams of water-free substance in a flat-bottomed dish 55 min. by 35 mm. for 5 hours in a previously heated oven.°® Test 17.—Flash Point. The value of this test is mainly as a criterion of fire risk. The Pensky—Martens Closed Tester is one of the most generally favoured types of tester in this country. Its use is admirably described in any of the standard volumes on technical chemical analysis, and particularly by Redwood. Test 18.—Burning Point. This test is supplementary to. the previous one. The cover of the flash-point tester is removed and the heating and exposure to the test-flame are continued until the vapours ignite and continue to burn. _ Test 19.—Fixed Carbon. This test is usually of value with natural asphaltine products, and is carried out as follows: % place 1 gram of the material in a platinum crucible of 20—30 grams weight having a tightly-fitting cover, and heat for exactly 7 minutes by means of a Bunsen flame 20 cm. high, the mouth of the burner being 6—8 cm. below the bottom of the crucible. 88 Blacks and Pitches Cool and weigh. Remove the cover of the crucible and ignite over a full Bunsen flame until only ash remains. The weight of the first residue less the weight of ash gives the weight of wane carbon, which should be calculated to a percentage. Test 20.—Distillation Test. As this is generally a test applied to tars, and particularly in connection with road work, the reader is referred to any of the well-known works on tar or petroleum distillation. Test 21.—Solubility in Carbon Disulphide. This is often a basis of purchase of bituminous material. The bituminous material should be freed from moisture and 1—2 grams weighed into a 150 c.c. Erlenmeyer flask and agitated with 100 c.c. of carbon disulphide. Filtration removes the insoluble matter. The exact procedure to be adopted is outlined in any of the standard works on analysis. The insoluble matter remaining includes both the non-mineral matter insoluble in carbon disulphide (Test 21b) and the mineral matter (21c). The former is determined by ignition in a Gooch crucible, and the residue represents the mineral matter. Test 22.—Carbenes—the bituminous substances soluble in carbon disulphide, but insoluble in carbon tetrachloride.1 Carbenes 1 are found in tar and pitches and in certain hard asphalts and asphaltites, but should not occur in petroleum asphalts to an extent in excess of 05%. The procedure is as in Test 21, replacing the carbon disulphide by carbon tetrachloride. Test 23.—Solubility in 88° Petroleum Naphtha. The method is performed in the same manner as for determining the portion soluble in carbon disulphide, 88° petroleum naphtha being substituted for the latter. Generally it happens that the harder the bituminous product the smaller the percentage that will dissolve in 88° naphtha, and this soluble portion is termed “ petrolenes”’ (also “ malthenes ’’), whilst the non-mineral part insoluble in 88° naphtha is termed ‘* asphaltenes.” Test 24.—This calls for no comment—circumstances will decide the solvent to be used and the condition of extraction. Chemical Tests. Test 25.—Water. The test is mainly used for the purpose of dehydrating the material prior to further examination. Its detailed description will be found in standard volumes on analysis and on tar distillation. ps Tests 26, 27, 28, 29, 30.—Carbon and hydrogen are estimated by combustion, sulphur by ignition of the material in a Berthelot Methods of Testing Bituminous Materials and Pitches 89 type of bomb calorimeter, nitrogen by the Kjeldahl—Gunning 1 method, and oxygen by difference according to the procedure described in any of the well-known works on organic chemical analysis. Test 31—Free Carbon in Tars. This is an adaptation of Test 24 suitable for tars and pitches containing free carbon; hot benzol-toluol is the most satisfactory solvent and thorough extrac- tion is necessary. A special apparatus has been devised by H. J. Cary-Curr.18 Test 32.—Naphthalene in Tars. The method adopted is that given in any of the well-known volumes on coal tar. Tests 33, 34, 35 are of lesser importance generally, and as they _ are mainly for the purpose of comparison, they need not be described here, but the reader is referred to C. Richardson. Test 36.—Mineral Matter. A detailed examination of this, the amount uncombined, the amount combined with non-mineral constituents, the chemical analysis and microscopic examination of the mineral matter are often of importance in connection with the examination of native asphalts. Test 37.—Saponifiable Constituents. In this connection it is often important to determine in fatty acid pitches, wood tar pitch and rosin pitch the amounts of free fatty acids, lactones and an- hydrides, as well as the saponification values. An estimation of fatty and resin acids is also desirable. The usual standard technique described in any of the well-known works on oils and fats is adopted, though it will be found convenient in many cases to use light petro- leum spirit as the solvent. For saponification values, the proposal of Marcusson 1° is to be recommended thus: 5 grams of the pitch or other material in 25 c.c. of pure benzol are refluxed for 1 hour with 25 c.c. of normal alcoholic caustic potash solution, and after cooling 200 c.c. of neutralised 96% alcohol are added, and the mixture is titrated with semi-normal hydrochloric acid solution, using as indicators together 3 c.c. of 1% alcoholic phenol phthalein solution and 3 c.c. of 1% alcoholic alkali blue solution, the colour change being from brownish-red to a distinct blue. Test 38,—Asphaltic Constituents. J. Marcusson 1° has outlined methods for distinguishing between native and petroleum asphalts, and in the detailed scheme of analysis proposed he determines free asphaltous acids, anhydrides, asphaltenes, asphaltic resins and oily constituents. Test 39.—Unsaponifiable and Saponifiable Matters. This test is of considerable value as a means of identification and as a criterion of quality. The customary methods are applicable after the 90 Blacks and Pitches bituminous material has first been freed from insoluble constituents by refluxing with benzol. Test 40.—Glycerol. This test is of special importance in the examination of bituminous paints, japans, etc., as glycerol indicates the presence of triglycerides, which may be present in stearine pitches. The standard method?’ is adopted after the glycerine has been obtained by prior saponification. Test 41.—Diazo Reaction. This enables phenols to be detected, and is a means of identifying most of the tar pitches. The particular adaptation to be used is that due to E. Graefe.1° Test 42.—The Anthraquinone Reaction for detecting anthracene in tar products and Test 43.—Liebermann-Storch Reaction, which serves as @ qualitative test for detecting rosin, rosin oil, or cholesterol is the well-known test as described in any standard work on oils and fats. Test 44.—Iodine Value. According to Pickering 1° and others, this determination is not usually possible, owing to lack of a suit- able solvent, but the present author has obtained good results for a great variety of fatty acid pitches. About 0-1 gram of the material is dissolved in 20 c.c. of cold carbon tetrachloride, and this operation may require up to 2 hours. The operation is then proceeded with exactly as for a fatty oil by the method of Wijs. Though the solution is usually very dark, the colour change at the end of the titration is quite definite and unmistakable. , REFERENCES. 89 Journ. Inst. Petroleum Technologists, 8, No. 34, Dec. 1922. % * Specific Gravity: Its Determination for Tars, Oils and Pitches,” by J. M. Weiss, J. Ind. Eng. Chem., 1915, 7, 21. 1 “‘ Technology and Analysis of Oils, Fats, and Waxes,” London, 1923. 2 ‘Standard Test for Penetration of Bituminous Materials,” American Soc. for Testing Materials, 1916, p. 530. 93 “* Improved Instruments for the Physical Testing of Bituminous Materials,” by H. Abraham, Proc. Amer. Soc. Testing Materials, 1911, 11, 673. «* “The Testing of Bitumens for Paving Purposes,” by A. W. Dow, abid., 1903, 3, 352. %5 Chem. Ind., 1903, 26, 55. °* ‘*‘ Methods for Testing Coal Tars and Refined Tars, Oils and Pitches Derived Therefrom,” by 8. R. Church, J. Ind. Eng. Chem., 1911, 8, 228; 1913, 5, 195. ®? J. Soc. Chem. Ind., 1918, 87, pt PR (Serial D6 16) ‘Amer. Soc. for Testing Materials, 1916, p. 533. 99 J. Amer. Chem. Soc., 1899, 21, 1116. 1% Clifford Richardson and C. N. Forrest, J. Soc. Chem. Ind., 1905, 24, 310. 191 ‘*‘ Studies on the Carbenes,”’ by K. if Mackenzie, J. Ind. Eng. Chem., 1910, 2,124. 192 ** Standard Methods for Laboratory Sampling and Analysis of Coal ” (D 22-16), American Soc. for Testing Materials, 1916, p. 570. 1° J. Ind. Eng. Chem., 1912, 4, 535. 104 “* The Modern Asphalt Pavement, ”” 2nd ed., 1908, pp. 544, BBS. 105 Zeit, angew. Chem., 1911, 24, 1297, 198 ‘Tbid., 1916, 29, 346. 107 « Analysis of Crude Glycerine,” by the International Standard Methods, J. Soc. Chem. Ind., 1911, 30, 556. 19° Chem. Zeit., 1906, 30, 298. 1° ‘* Commercial Analysis of Oils, Fats and their Commercial Products,” G. F. Pickering, 1917. CHAPTER XII NATIVE ASPHALTS Origin and Relationship to other Naturally Occurring Bituminous Bodies— The Bermudez and Trinidad Pitch Lakes—Composition of Natural Asphalts. In considering the origin of deposits of bitumens and pyrobitumens geological considerations are of prime importance, though within the compass of this chapter it is impossible to make more than a passing reference to the subject. Bitumens and pyrobitumens, in all but a few cases, are found in sedimentary deposits of sand, sandstone, limestone and sometimes in shale and clay—only very rarely in igneous rocks. _ Bitumens and pyrobitumens are found in nature in the following ways 8 ;:— 1. Overflows : (a) Springs—source of petroleum and liquid forms of asphalt. (b) Lakes—some of largest deposits of asphalt found in this way. (c) Seepages—these occur in the case of petroleum and liquid forms of asphalt, usually cliffs and mountain sides bearing impregnated rock. 2. Impregnated Bike. (a) Subterranean pools or reservoirs—all the large eee of petroleum occur in this way. (b) Horizontal rock Peed oor and semi-liquid asphalts (c) Vertical rock strata occur in this way. 3. Filling Veins: (a) Caused by vertical cleav-\ The harder asphalts, asphalt- age ; ites and asphaltic pyro- (b) Cireed by peraening : bitumens are usually found (c) Caused by sliding ; in fissures as a result of (d) Formed by. sedimenta- one or other of these opera- Rene . y i . J tions. Discussion as to the origin of bitumens and related substances has generally centred itself on the origin of petroleum, this being considered the parent substance. Amongst the theories advanced 91 92 Blacks and Pitches to account for the origin of petroleum may be cited the one that free metallic elements at high temperatures in the interior of the earth react to produce metallic carbides, which in contact with water produce acetylenes, and these, in turn, by appropriate condensations, give rise to petroleum. W. Ramsay 4 111 has commented on the almost universal occurrence of nickel in the ash from petroleums, and concludes that the catalytic reduction of carbon monoxide or carbon dioxide may account for deposits of petroleum. Various organic theories have been advanced purporting to explain the origin of petroleum from decaying vegetable matter, deposits of sea-weeds, etc., and in like manner petroleum and asphalt are considered as possibly derived from accumulations of animal matter and fish, which in time have decomposed into hydrocarbons. In this connection the work of 8. Kawai and S. Kobayashi !!* on a petroleum-like hydrocarbon derived by heating shark liver oil in contact with dry clay under pressure is interesting. K. H. C. Craig 11° has ably summarised the most important of the recent investigations bearing on this subject. Notwithstanding the conflicting views as to the origin.of petro- leum, there is substantial agreement that petroleum, once formed, is gradually converted into other types of bitumens and pyro- bitumens, the cumulative influences of time, heat and pressure being important desiderata. The view currently held is that advanced by Clifford Richard- son 114115 after a study of the Trinidad asphalt deposit. Here it is concluded that an asphaltic petroleum existing at a considerable depth is converted into asphalt as a result of surface action in which a thorough emulsification with colloidal clay, sand and water is brought about by the action of natural gas acting under high pressure. During this metamorphosis hydrogen is supposedly eliminated, the hydrocarbons being enriched in carbon thereby, and becoming structurally more complex. In turn harder asphalts, asphaltites and asphaltic pyrobitumens may be formed in a favourable environment. According to Peckham ™* in a review of the chemistry and technology of Californian bitumen and asphalt since 1865, the polymerisation of petroleum and the rapidity of its conversion into asphalt are due largely to the content of unstable compounds of nitrogen and sulphur in the petroleum. Tentatively one may consider the following series of meta- morphoses : Native Asphalis 93 Petroleum Non-asphaltic Petroleum Mixed-base and Asphaltic Petroleums Mineral Waxes Asphalts | | Pure and Fairly Impure a (Rock Asphalts) Asphaltites (Impure Asphaltites) Asphaltic Shales, Asphaltic Pyrobitumens Pyrobitumens The non-asphaltic pyrobitumens—the lignites, coal shales, - bituminous coals and anthracite, are outside the scope of our survey and need not be considered therefore. We are now in a position briefly to review the more important native asphalts, commencing with those deposits containing less than 10% of mineral matter, and these we may term : The Pure Native Asphalts—These are found in various parts of the United States, notably in Utah and California, the deposit in the latter State averaging 85°% asphalt, 10% mineral matter and 5% moisture and natural gas. Deposits occur also in Mexico and Cuba, but the most important one is that of Bermudez in Venezuela, the so-called Bermudez Pitch Lake, on the western side of the Gulf of Paria and opposite the Island of Trinidad. The asphalt lake extends over 900 acres in swampy land and averages 4 ft. in depth. Where the asphalt exudes from the springs it is quite soft, but the surface of the deposit hardens slowly on exposure and at the edge of the lake the asphalt is hard and brittle. According to Richardson 1 the dried crude Bermudez asphalt has the following characteristics : (Test 1) UIE DY) TASB? ces ccdent ta conacdtdensueeeoaws Black (Test 4) CRUE ie in Aeiinna's pape xandabavns vogne's nck gie Conchoidal (Test 5) Ne ica hn bss diese ok Whads sans RVbw ces dy hana Bright (Test 7) Specific gravity at 77°F. .....cecsscseeeee 1-005—1-075 (Test 15d) ‘Temperature at which it flows ............ 135—188° F. (Test 16) Volatile at 400° F. in 7 hrs. (dried SEE Doc vo wer ssaurelnetusancswotnraevs renee 5:81—16-05% (Test 21a) Soluble in carbon disulphide ............ 90—98% (Test 216) Non-mineral matter insoluble ......... 0:62—6:45% (Test 21c) Free mineral matter — ........cccscccccsccocee 0-50—3:-65% The water present with this asphalt is not emulsified with the asphalt, as is the case with the Trinidad deposit to be described later. The amount of water varies from 10 to 40%. For a full 94 Blacks and Pitches description of the refined Bermudez asphalt the reader must consult Bardwell.11? 118 Other similar deposits are the La Brea deposit in the delta of the River Orinoco and small deposits in France, Greece, Eastern Siberia and the Philippine Islands. Native Asphalts associated with Mineral Matter.—Deposits are found in Kentucky, composed of sand and sandstones with 4—12% of asphalt, whilst in the State of Oklahoma are some of the richest asphalt deposits in the U.S.A. Here the deposits are found in both liquid and solid forms, and most of what is mined is used for paving purposes. The crude rock is-boiled with water, the impure asphalt rising to the surface and the sand waste settling to the bottom. Other deposits occur in Texas, Utah and California, at Alberta in Canada, in Mexico and Cuba. The largest deposit in the world, however, is that known as the “ Trinidad Asphalt Lake,” near the village of La Brea in Trinidad. This deposit covers an area of 115 acres to an average (estimated) depth of 150 ft. in the centre, where it is undoubtedly fed by gradual seepage from below, as the level of the lake has dropped only very slightly in spite of the removal of vast quantities of the asphalt for use in pavement construction. The crude asphalt is an emulsion of bituminous matter, water and finely divided mineral matter, and is very constant in com- position. There is naturally some slight change in character, as the asphalt gradually flows from the centre of the lake, where it is softest, to the edges, where it becomes harder. P. Carmody 1° gives the following data : Other Water. Ash. Bitumen. organic © matter. SOLS os. 29-04% 24:1% 45:6% 1-24% Hard ... 21:-4—27-4% 27-4—29-:7% 40-2—42-0% 4:-4—5:0% Samples, after pulverising and drying at ordinary temperatures, show about 55% of bituminous matter soluble in carbon disulphide, and about 35% of mineral matter, the balance being water of hydration, bituminous matter adsorbed by the clay, and thus rendered insoluble in carbon disulphide. The bituminous matter of the “ lake asphalt ” is a true asphalt, as distinct from the asphaltites and pyrobitumens. The crude Native Asphalts 95 asphalt differs only from a residual asphalt made by the distillation of a crude oil in respect to its large content of mineral matter and relatively high content of sulphur, 2—10%, usually in excess of 4%. | From one edge of the lake there is a gradual steady movement of asphalt towards the sea. The asphalt from this flowing sheet is locally known as “land asphalt,” and is not so uniform in com- position and differs somewhat from the “lake asphalt.’’ Carmody (loc. cit.) gives the following examples : Soft lake | Hardlake| Land Asphalt from asphalt. asphalt. asphalt. need % 70 % % Volatile matter .2..6..60...66 54-5 3°3 47-7 33°7 Fixed carbon .......... oS Se 9-6 10:3 9-8 8:0 ek ok oa Ven cnsarne 5:7 5-2 4°8 4:2 ASpHaltenes .....0.....s0ccee. 14-7 16-7 10-4 7-9 Total organic to 100 parts EROPDATIG: acc see scs> oss. 207°6 180-7 170-1 79-7 The crude asphalt is refined by heating to about 160° C. to remove water, mechanical impurities being at the same time skimmed off or settled out. : The refined asphalt, the so-called Trinidad épuré, has the following properties : BIOCHIO STAVIGY BE ZOO. ....0ssnccserersvssesectencecaece . About 1-40 Conchoidal fracture and dull lustre. Penetration (Dow) at 25° ©. 2... ...ccvccesevennecvocsenes About 7 IRE CLOW OG 2 On a snugncsshensosnnecarancnensens PCR: MRNA MENTE TS, GS, O5-) os nis vinwsinuytnnees seineseusentpnans ORT: veg BP Bituminous matter, soluble in carbon disulphide ... Frigid ty Ec hnaipne vs show's gnagestsrasssttaaauensevearenr’ WE 1. by” Melting point of the pure bituminous matter, free etre AMOI) INALGOL OSS ev cscccescescvescstcossesestes 3» Ob" G; C. 80—82% ae Oo Ultimate analysis of the bituminous material ...... ‘a eck. To N. about 0:8% Solubility of the pure bituminous matter upon extraction cold by: Acetone . ; : : ey 3 ar hy Benzol . ; , , : 999% Chloroform . ‘ , . 934% Ethylether . : : . 689% Native asphalts of lesser importance occur also in France, Switzerland, Germany, Austria, Italy, Spain, Russia, Syria, Iraq, Algeria and deposits of bituminous marl in Ismid, Asia Minor. 96 Blacks and Pitches Comparatively recently further light has been thrown on the chemical composition of the natural asphalts by the researches of Marcusson,!?! 122 and he subdivides these bodies into four main classes : 1. Oily substances, in the main saturated and unsaturated hydrocarbons. 2. Petroleum resins, or “ Petrolenes,’? which form the first stage of conversion of petroleum hydrocarbons into asphaltenes. They are brownish-black masses soluble in petroleum spirit, chloroform and carbon disulphide. 3. “‘ Asphaltenes,”’ formed by the action of oxygen or sulphur on the resins, or by intramolecular change in these. The bodies are completely soluble in carbon disulphide, benzol and. chloroform, and contain 7—13% sulphur. These and the parent resins appear to be saturated polynuclear compounds containing oxygen or sulphur. 4. Asphaltogenic acids, and their anhydrides—tar-like or resinous masses soluble in chloroform and ethyl alcohol. The following table is instructive : TABLE XX. Marcusson’s Subdivision of Asphalts. Free +] eaphatt- | 2000" | Asphaled etal a ORETIE drides. enes. | resins. | stance. acids. Bitumen from Trinidad 3 va gf % % STONE 5 oss ebnos es 6-4 3:5 37-0 23-0 31-0 Bermudez asphalt ...... 3-9 2:0 35:3 14-4 39-6 The “petrolenes”’ of Trinidad asphalt are extremely sticky and of cement-like nature, and not merely oily, and they (the petrolenes) impart to the asphalt its cement-like property. The ““ asphaltenes ’’ impart cohesiveness as distinguished from adhesive- ness, and supply body and stability to the binding material. REFERENCES. 110 J. Soc. Chem. Ind., 1923, 2877. 111 J. Inst. Pet. Tech., 1924, 10, 87. 112 J, Chem. Ind. Japan, 1923, 26, 1036. 11% J. Inst. Pet. Tech., 1923, 9, 344. 114 J, Ind. Eng. Chem., 1916, 8, 3 and 493. 115 Met. Chem. Eng., 1917, 16, 3. 118 Journ. Franklin Institute, 146, [1], 45. 117 118 J. Ind. Eng. Chem., 1913, 5, 973; 1914, 6, 865. 119 J. Inst. Pet. Tech., 1921, 7, No. 28. 120 Petroleum, 1923, 19, 576. 121,122 Zeit. angew. Chem., 1916, 29, 346, 349; 1918, 81, 113, 119. Native Asphalts 97 Bibliography—Native Asphalts. “The Nature and Origin of Petroleum and Asphalt,” by Clifford Richard- son, Met. Chem. Hng., 1916, 8, 4. ‘On the Nature and Origin of Asphalt, published by the Barber Asphalt Paving Co., Long Island City, N.Y., 1898. *“The Asphalt and Bituminous Rock Deposits of the United States,” by G. H. Eldridge, U.S. Geological Survey, 1901. ‘‘ Contributions to Economic Geology,’ Bulletin No. 213, U.S. Geological Survey, 1903. F. J. Nellensteyn, Chem. Weekblad, 1924, 21,42; J. Inst. Petr. Tech., 1924, 10, 311. Berginisation of asphalt recently studied by P. Bruylants, Bull. Soc. Chem. Belg. 1923, 32, 194. H. I. Waterman and F. Korlandt, Rec. Trav. Chim. Pays-Bas, 1924, 45, 249. CHAPTER XIII ASPHALTITES Gilsonite, Manjak and Grahamite—Their Occurrence and Characteristics— The Asphaltic Pyrobitumens—Elaterite, Wurtzilite, Albertite, Impsonite. ASPHALTITES are naturally occurring asphalt-like substances char- acterised by high melting points (over 250° F.), and Abraham recommends the following means of differentiating their three main classes—gilsonite, glance pitch, and grahamite—one from the other, as follows : Specific Fusibility | Fixed Streak. gravity at {| (K. &8.) | carbon. sees A jag ss oe. g 70 Gilsonite or uintaite ......... Brown 1:05—1-10 | 250—350 | 10—20 Glance pitch or manjak * ... | Black 1-10—1-15 | 250—350 | 20—30 Franearni6e-*, 2.. cies anes sa okes Black 1-15—1-20 | 350—600 | 30—35 * When substantially free from mineral matter. In all three classes the non-mineral constituents are almost com- pletely soluble in carbon disulphide. These bitumens are rather narrowly distributed in nature and are considered by Richardson 13> 14 to be the result of metamorphic changes in petroleum under a particular environment. From the softest gilsonite, which will flow slowly on exposure, to the hardest grahamite not melting even at high temperatures, are materials of varying consistency. A hardening in consistency is accompanied by gradual decrease’ in the percentage amount of the material soluble in petroleum spirit or naphtha and an increase in the yield of residual coke. These differences become the more striking when comparison is made with other petroleum derivatives, as shown in the following table due to Richardson : 15 TaBLeE XXI._ Comparison of some Petroleum Derwwatives. Specific Sol. in Saturated gravity at naphtha. | hydrocarbon. Cian o % Petroleum flux (Texas) Tienes: 0:956 97-5 72:8 Petroleum residual pitch ......... 1-089 65-0 33:1 Bermudez asphalt ............... 1-082 62-2 24:4 Gilsonite (Utah) .......c.eseeeeees 1-044 47-7 5:5 Grahamite (Oklahoma) ......... | 1-171 0-4 0:3 99 The relations in composition of gilsonite, grahamite and other . forms of natural bitumen have been tabulated in a paper by Mabery.!26 Gilsonite.—This is found only in one region extending from the eastern portion of the State of Utah into the western portion of Colorado, and occurs in parallel vertical veins from a fraction of an inch in thickness to a width of 18 ft. The material is removed by a crude mode of mining. A sample examined by the present author *4 some time ago had Asphaltites the following characters : MR MUR MRR Daly gs a sy sii cmv is cnssbiacnndadvetcsesiaaesss Jet black NE hina sch n6i4s< sannevaseytersecensexvaane Conchoidal, the sample being very brittle RG incu dn tie a acincds wend ednanas ase ase s uses Very bright ei lenieiaa Stews avssekecsensscoanacessadesws Only 0-75% Solubility in carbon disulphide ................0eeeeeee 99-75% Melting point (drop method) ............ccceeeeeeeeenee 130° C. RPMI TIMACUOD onan ce ssvectcccccsscscessnedsccesveces Nil According to Abraham,*° gilsonite is fairly uniform in composition and complies with the following characteristics : SMT SCONE TEINS 2 css csbacesiscccccsccarctanacenssecews Black EM RIALIG civ acu ycctacdsentsccecssccdecccosscecdussies Conchoidal Nis cas pn des Avnecnsdvessnccsniechsenen=s4s% = Bright to eich bright IE ESTEE Sele kas cescrccesncstginedsesascnsessvicnsavas Brown iene). epecihic pravity at 77° Ft ..ccssccecseccascesas 1-05—1-10 (Test 9a) Hardness on Moh’s scale .........scceeceseeveees 2 (Test 9b) Hardness, needle penetrometer at 77° F. 0 (Test 9c) Hardness, consistometer at 115° F. ......... 40—60 Hardness, consistometer at 77° F.......... 90—120 Hardness, consistometer at 32° F............. Too hard for test Pieep ud) Biaceptibility factor: .......scccccscsccsecsoness >100 (Test 10a) Ductility at 77° F. (Author’s method) ...... 0 Cee y CPT OT NEALE oo iii. lec csv encecesccoatedines Characteristic (Test 14a) Behaviour on melting ........ccccsscccsessseeees Forms a compara- tively thick, vis- cous melt (Test 140) Behaviour on heating in flame ...........008. Softens and flows (Test 15a) Fusing point(K. & 8. method) ............+6 250—350° F. (Test 150) Fusing point (Ball and ring method) ...... 270—370° F. (Test 16) Volatile at 325° F. 7 hours (dry substance) Less than 2% Volatile at 400° F. 7 hours cccecssscsessovees Less than 4% Volatile at 500° F. 4 hours ............00000. Less than 5% Ae? PIMC COLDOTE iiss. ines beds) ed veteces dentenes 10—20% (Test 20) Distillation test. Die Oats vas aed Ana da ORV Yee by vaaset Oke kos 9-34% Distillate BN LE i van dice ie dnd bp ewe sae ai 5:35% Distillate Det Cocca cbank senr pendants bade tas ka 12-84% Distillate eee O05 ig cytes bess Sica cudneeeaugeecaaee 28-99% Distillate PMR BU Cl nic, connate Suna dawdeanGhidns Gian Coked (Test 21a) Soluble in carbon disulphide ...............46 Greater than 98% (Test 216) Non-mineral matter insoluble —...........666. 0—19 SOHOKCHHEH HEHEHE H HHH OHH HHH HEHEHE EEOE (Test 21c) Mineral matter Trace—1 % 100 Blacks and Pitches (Test 22), Carbomes) « \.c...0.. ccpvsnswae aces audbnranwae copay 0—4% (Test 23) Soluble in 88° naphtha ..........s..seceesseree 40—60% (Test 24) Grams soluble in 100 grams of cold solvent :— Amy] acetate. ..ccipsnsncutnesncaceteeasueietns 86 Awav] aloobol<,s.0.- ceataucusy ss cnyn ne eehs weeieee Insoluble AIDY] TIGALO Kuo. en peace ceedeth cr ebiane se eeeee 1 Aniine<:’ its). 6. Geka iceaks Cereb eels Insoluble Bonzol ss is vcdss Seah dcouncassetbs aaenneranees 71 Carbon disulphide sv. s.+<)se0aa7s saver tuaen ee Soluble in all pro- portions Carbon tetrachloride Ys...eusteecs cases gana Chloroforna.>\.iscevsseeeessaneaea eke cones onnaenm 54 Ethyl] acetaten' $21.4 Wis avy then dn enen em 3 Ethyl! alcohol) sie svescs ues seneueeae hexane Insoluble Elthy! thor |: .sviitns os} sogdeanrecesvasteeeaeen eee Soluble in all pro- portions Naéputhia 62° \v.5.i..0-sscseuasteensactspesemeamne Nitsa benrene Vow. .ars euanci ss casucknenpeneeeseiee 9 Propyl aloohol <0. aus sane sarees Insoluble ASTOR aio a's inv ssn ocoke acne hang cea Eee 72 AUEPODGING 15. hs Cacnksdmevens sasdes eee r eee 60 (Peat. 26)" Wagan oivicscscsosanciseackag thausy\aaenieene ee 88—89-5 % (Dest: 27)) STVReORer >. oa. oc. sarsatesnaascessseaenen ae ieee 8-5—10-0 % (Test 28) Sulphay. gicscccicececnegeysuesace ts oosecekena tee 1-7—2:0 % (Teat 29) Nitrogen cas s100 Wemernee Iemetatitys At 77? Fe ccssesiec caters es sveceiges: 0 Set BAICIOMT OF) TNOALING ., 0000s. cersnvectesscestscsscacs Asphaltic (Test 14a) Behaviour on melting ............ccscccesesveees Forms a compara- tively thick and viscous melt (Test 14b) Behaviour on heating in flame ............... Softens and flows (Test 15a) Fusing point (K. & 8. method) ............... 250—350° F. (Test 156) Fusing point (Ball and ring method) ...... 270—375° F. (Test 16) Volatile at 325° F. 7 hours (dry substance) Less than 2% wormere ot 400° Ff. * 7 hours’ .o.s.ccccdsccseces Less than 4% RNS MEME COPION, ooo ncvccccccccencacssevccsssccvevcen 20—30% (Test 21a) Soluble in carbon disulphide .................. Usually greater than ; 95% (Test 216) Non-mineral matter insoluble _............... Less than 1% RPE) UITIONVAL TAGGED... ccc cc cccscccecesteseccosacoaces Less than 5% SEE, MRE eres. oUc du'davicu sos cct'e wens voussecect Less than 1% (Test 23) Soluble in 88° naphtha .............cccseeveees 20—50% RUE TRIES gee Vice cca descVscesccsdebccssincncceosaces 80—85% UE REAPER eos snd chp eeaicnsi¥edeedaeucejescaseds 7—12% EE ENN axis chs sscnceegeqercdcsesccearcynsscns 2—8% (Test 29) Nitrogen and oxygen ......c.ccssccesccssevevens A trace to 2% eR EPI yc spina iless enue Abusbioascevekssceocde 0—trace % (Test 35) Sulphonation residue .........scceseccesescceees 80—95% (Test 37) Saponifiable matter ...........cccccccessencescccs Trace ee Ey FOACTION eis cisesees cecccccceccsescucesce No (Test 42) Anthraquinone reaction .........sccscceseeeeees No Grahamite.—This asphaltite may be very pure or may be associated with as much as 50% of mineral matter. It occurs in West Virginia, Oklahoma, Colorado, Mexico and Cuba. It is found in veins of varying thickness from which it is mined. A number of veins of grahamite are mined also in the island of Trinidad, and near San Fernando, on the west coat of the island, occur deposits of the so-called “ manjak.” Its properties are as follows : EME PAVIRU EG 20 CO, oa cccuntcrnsanecesserssvsncaves ss About 1:17 MRCS ARs OE IS.) sven nsccrdhexsnesancnsengoaneiens 175—225° C. MRL. 5. 50 bc os anvanss ps aioes ads pskaneh wae hee on About 33% ROMS Ti PALOON, CIGUIPHIGS. . 42.00. csercesevacsncsennsey 92—96% ze sete COMPRCRLOSICE. Soiscesevnccheudncs smtee About 54% = petroleum ether 88° Be ......ccscccsscevsees 13—18% The largest vein is that worked at the Vistabella mine. The composition of the product throughout this vein is not constant; at the edge the manjak is amorphous or coal-like in character ; at the centre it is lustrous and like gilsonite in appearance. The melting point of this latter type is lower and its solubility in 102 Blacks and Pitches petroleum ether,—viz., about 55%—is much greater. The dis- tillation test is as follows : Below 160°, sk ntetiege ee alee 0-5% £BO—= BOO" CC. iG ccchcancs cst eeeneeaye names 26:5% Above S007-C. chiwcisapiennty cope seees cree 18-:0% Carbonaceous residue —.....ssseessccosences 55:0% This “‘manjak” yields on extraction with acetone and sub- sequently with chloroform 12-06% of “ petrolenes’’ and 83-19% of “ asphaltenes ” with 4:75% of insoluble residue.129 Grahamite, in general, according to Abraham °° complies with the following : (Test 1) Colour.in ‘manasa |, 5.2.5 s0n+sarshesideceeotseansee teen Black (Test. 4) PraQtare . cis cscacctesessxecberp neh Blesh point s (....carcasacendendbiameensaten anes 400—600° F. (Vest 18)" Barnine poine itscs ss ncane eee eens enna 450—700° F. Petroleum Asphalis, or Residual Pitches 109 DRE SET AERA CATON Wiviyecs a biinassuacetedeccaresecdee 5—40% (Test 21a) Soluble in carbon disulphide ............... 85—100% DAME BAC) MAITIOTAL INALLOL .. occ cccececsccscsusecesvaccseees 0—1% (Test 23) Solubility in 88° naphtha ................45 25—85% Carbon 85—87%, Hydrogen 9—13%, Sulphur trace —10%, Nitrogen trace —1%, Oxygen 0—2-5% Saponifiable constituents .........seseeeeee 0—2% Some petroleum residual pitches examined by the present author *4 showed the following characters :— Specific gravity at | M. p. (° C.). art 15-5° C, ‘ _ Residual pitch from— An American petroleum I . 1-045 82—83 0-07 9 - $s 9 Roe 1-060 110 0-08 A Mexican petroleum ...... 1-001 122 0-12 An Asiatic See ae ae 1-107 65—67 | 0-72 None showed more than a trace of saponifiable matter, and except in the case of the Mexican variety, sulphur was present only in trace. According to Marcusson,!%8 petroleum residual asphalts or pitches do not contain asphaltogenic acids, and the proportion. of oily constituents (and their characteristics) depends on the extent of the distillation, but the amount is much greater than in the natural asphalts. The residues from some of the American petro- leums contain notable quantities of aromatic hydrocarbons, such as anthracene, phenanthrene, chrysene and pyrene. Further, these residual asphalts are insoluble in water, acids, alkalies and only slightly soluble in alcohol, though readily soluble in benzol and carbon disulphide. Blown Residual Asphalts. Air-blown asphalts derived from residual oils derived in turn from asphaltic mixed base or non-asphaltic petroleums have been manufactured for many years since they were first reported upon by Gesner in 1865, and the first commercial scale operation was brought about by F. X. Byerley in 1894.18° Generally, air and steam are blown into the residual oils at 270—300° C. for 10 to 24 hours. The advantages of “‘ blowing” over steam distillation are that it is easier to produce an asphalt of a particular grade and of better quality, and, in addition, the asphalt acquires a somewhat rubber-like property. Moreover, the yield of asphaltic residue from “blowing ” is greater than by steam distillation. 110 Blacks and Pitches a What the chemical changes are during blowing is uncertain, but D. Holde and S. Weill 44° have examined some of these blown asphalts, and find their saponification values increase with rise of melting point. In general, blown asphalts comply with the follow- ing characteristics : °° (Test 1) © Colony im aan} 2S. avh weet dat aen eeeeec ae Black (Test 2a) Homogeneity to the eye at room tempera- PATO: ions sunsare ctubu cas uns haa ene emeeae ies ane Uniform to gritty (Test 2b) Homogeneity under the microscope ......... Uniform to lumpy (Test 3) Appearance surface aged indoors one week Bright to dull and greasy (Test 4) Pragya ss ssccc cas cncadeetohnoswicescees cuae eevee Soft grades do not show a fracture, hard grades pre- sent a conchoidal fracture {Peat 67%. LUstre 24 ane dasevewhian> pacntawhsncne ooeeanraneem Bright to dull (Test 6) Streak on porcelain .........6<.)..nscscuutaeasvan Brownish-black to black (Teast 7)--Specific gravity at: ITF. ian See 0-90—1-07 (Test 9c) Consistency at 77° Br. ....ccccccscccccccescencens 2—30 (Test 9d) Susceptibility factor ......ccccsscsscscccsecsees 8—40 (Test 10) Ductility © o.......Nidac. ivackes divas casket Variable (Test Tl} ‘Tensile strength “..n..cisssacsncekectwavarcyeeras Variable (Test 15a) Fusing point (K. & 8. method) ............... 80—300° F. (Test 156) Fusing point (Ball and ring method) ...... 100—325° F. (Test 16) Volatile matter, 500° F.in 4 hours ......... I—12% (Test 210) Flags pO © \ ? AMA 3 oh ate a isfy 4s Saye ‘ . A : wee 7 --e=--— a a ae as 120 ‘quelq uolyeyysiq 1ey-[vop snonulzuo) 8. paly—6l “OI Ra Se as ; Se Rae SS ees os, ares Coal-tar Pitch and Allied Pitches 121 All the pitches are largely soluble in carbon disulphide, benzol, coal-tar distillates, carbon tetrachloride and chloroform. They are only partially soluble in petroleum distillates and turpentine. Concentrated nitric and. sulphuric acids char and decompose coal- tar pitch, though if diluted the acids effect only slow disintegration, whilst hydrochloric acid (concentrated or dilute) and solutions of the caustic alkalies and ammonia have no effect. Air and water appear to be without action, but the softer pitches on exposure to the weather gradually harden, owing to the drying out of the oily constituents. Coal-tar pitch is a complex mixture of hydrocarbons mainly belonging to the aromatic series, basic and non-basic nitrogen compounds and oxygenated compounds, all of high boiling point and ‘‘ free carbon ”’ (see Chap. X). According to Marcusson, coal- tar pitch consists of “free carbon,” high molecular weight hydro- carbons, coal-like resins, soluble tar bitumens, phenols, cresols and, in addition, three distinct tar resins respectively soluble in benzol, carbon disulphide and pyridine; in addition, compounds of sulphur and nitrogen are present. The resins are said to be aromatic - compounds of high molecular weight, and the one soluble in benzol will absorb oxygen, being thereby transformed into a mixture of the two other resins. On this property, so it is suggested, mainly depend the drying power and resinification capacity of coal-tar _ pitch. According to H. Tindale,*® coal-tar pitch can be separated into four constituents—oils boiling up to 300° C., “ petrolenes,”’ ‘‘ asphalt- enes ” and “free carbon.” In vertical retort tars, asphaltenes are said to occur in amounts of 25—30% and in horizontal retort tars to the extent of 35—40%. The handling of solid pitch has practnted problems consequent on its tendency to produce ulcerous and cancerous growths and inflammation of the eye,!*! and this handling is now the subject of Home Office regulations. Incidentally, one may remark that, being brittle in cold weather, fatal explosions due to coal-tar pitch have been recorded, as the pitch dust is more highly inflammable than coal dust of the same degree of fineness.1® According to T. Howard Butler,1®* one of the most successful modern methods of dealing with coal-tar pitch is to allow it while hot to run into pans holding approximately half a ton. When the pitch is cold the pans are picked up by a crane and swung into railway trucks. 122 Blacks and Pitches REFERENCES. 148 Statistical Department, Board of Trade, February 1925. Private communication to the author. 14° Journ. Inst. Pet. Tech., 1916, III, 9. 160 “* Constitution of Coal ’’ (Monograph), Marie C. Stopes and R. V. Wheeler, H.M. Stationery Office, London. 1°! ‘ Brown Coals and Lignites,’? W. A. Bone, J. Roy. Soc. Arts, No. 3662, Jan. 26th, 1923. 15? “Coal Tar Dis- tillation,’? A. R. Warnes, 3rd ed., Ernest Benn, Ltd., 1923. 15% ‘‘ The Car- bonisation of Coal,”’ by V. B. Lewes, Ernest Benn, Ltd., London. 154 Clark and Wheeler, J. Chem. Soc., 1913, 108, 1704. 155 Jbid., 1914, 105, 2562. 156 Bone, Pearson, Sinkinson and Stockings, Proc. Roy. Soc., 1922, A., 100, 582. 157 J. Ind. Eng. Chem., 1916, 8, 841. 158 J. Soc. Chem. Ind., 1918, 37, 23. 158¢ Journ. of Gas Lighting, 52, 169. 159 Trans. London and Southern District Junior Gas Assoc., 1911-1912, p. 43. 1° English Patent No. 163,199. 191 Brit. Med. Journ., Dec. 9th, 1922. 162 Report of H.M. Chief Inspector of Factories and Workshops, 1914. 18 ‘‘ Modern Practices in Coal Tar Distillation,’ J. Soc. Chem. Ind., 1918, 237. Bibliography—Coal-tar Pitch and Allied Pitches. ** Modern Gasworks Practice,’’ Alwyne Meade, London, 1921. ‘“* The Practical Chemistry of Coal and its Products,” A. E. Fmdley, London, 1921. ‘“The Constituents of Coal Tar,’’ by P. E. Spielmann, London, 1924. Bone and Sarjant, Proc. Roy. Soc., 1919, A, 96, 119. Tideswell and Wheeler, J. Chem. Soc., 1919, 115, 619. Porter, U.S. Bureau of Mines, Bulletin 82, 50. Munro, J. Soc. Chem. Ind., 1922, 414, 1297. Bedson, Trans. Fed. Inst. Min. Eing., 16, Newcastle, 1899. Anderson and Henderson, J. Soc. Chem. Ind., 1902, 21, 237. ‘‘ Researches on Coal,’ 8. Roy Illingworth, J. Soc. Chem. Ind., 1920, 39, 1llv and 13417. ‘‘ Ultimate Composition of British Coals,” T. J. Drakeley, J. Chem. Soc., 1922, 121, 211. ‘‘ The Problem of Gas Works Pitch Industries and Cancer,”’ John Murray, London. Thorpe, ‘“ Dictionary of Applied Chemistry,” Vol. III, 1922. ‘The Constitution of Coal,” W. A. Bone, J. Soc. Chem. Ind., 1925, 44, 2917. Distillation of Tar—English Patent, 224,305 of 1923. E. V. Evans, “A Study of the Destructive Distillation of Coal,” Gas Journ., 1924, 165, 483, 550, 629; 167, 447, 515, 580. CHAPTER XVI MISCELLANEOUS. PITCHES Wood-tar Pitch from Hard and Soft Woods—Wood Distillation—Rosin Pitch—Peat and its Distillation Products—Peat-tar and Lignite-tar Pitches—Water—Gas and Oil-Gas—Tar Pitches and their Properties. Wood-tar Pitch. THE treatment of wood by destructive distillation has already been touched upon in Chapter III, but in this chapter the volatile distillates will be discussed rather than the residual charcoal. During the period 1915—1918 wood distillation acquired considerable importance in this country. Several factories were erected and equipped with modern wood-distillation plant, only to fall into _ disuse and ultimately to be dismantled on the resumption of peace- time conditions. According to a report of the U.S. Department of Commerce,!* there were in 1923 in the United States 123 establishments engaged in wood distillation—77 utilising hard woods, 26 utilising soft woods, each with appropriate plant for recovery of the by-products, whilst the remaining 20 utilised different types of wood and did not recover the by-products. In the forest regions of the Continent of Europe wood distillation is also of great importance, and it has been computed that prior to 1914 the yield of pure pine pitch from the distillation of resinous woods in the Russian forest area was about 124,000,000 lbs. annually, and this was largely exported from Archangel and constituted the Archangel or pine pitch of commerce. Woods may be divided into two main classes, viz : Hard woods—maple, birch, beech, oak, poplar, elm, willow, ash, chestnut. The distillation of these aims at the production of wood alcohol, acetate of lime, tar and charcoal. Resinous or Soft Woods—-pine, fir, larch, spruce, cedar. The distillation of these aims at the production of turpentine, wood oils, tar and charcoal. : The yield of pitch and its characteristics naturally are influenced by the type of wood distilled, and as a result of large-scale experi- ments on the destructive distillation of wood, J. C. Lawrence 1844 finds that (a) Rich, soft resinous woods, like the firs and pines, yield about 8-4% pitch. (b) Lean soft woods yield 3:9% pitch. (c) Hard woods, like oak, birch, elm, yield about 5-2% pitch. 123 124 Blacks and Pitches Slightly different types of retorts and by-product recovery plants are used in distilling the two main types of wood, but in both cases the heavy oils or tars are fractionally distilled to yield pitch, hard wood yielding hardwood-tar pitch and the soft resinous woods yielding pine-tar pitch. These two classes of pitch vary somewhat in their physical properties, owing to initial differences in the wood and to slightly different types of plant used, and in duration and temperature of the destructive distillation of the wood. They comply mainly with the following characteristics, according to Abraham : ®° Hardwood-tar Pine-tar pitch. pitch. (Test 1) Colour in Mass ’.........cssnsce0s Black Brownish black (Test 2) Homogeneity ......cccxceesres Uniform Uniform (Laat . 4) oF raceuire £4 gs oss sas caies oh dunpees Conchoidal Conchoidal (Test 7) Specific gravity at 77°F. ... 1-2—1-3 1-I—1-15 (Test 15a) Fusing point (K. & 8.) ...... 100—200° F. 100—200° F. (Test 19) Fixed carbon ....s.0.....es0ss 15—35% 10—25% (Test 21a) Soluble in carbon disulphide. 30—95% 40—95% (Test 21c) Mineral matter .........,..00000. 0—1% 0—1% (Test 37) Saponifiable constituents ... 5—25% 10—40% (Test 37c) Resin acids .........csccseseeens Up to 20% Up to 40% Wood-tar pitch consists largely of the methyl esters of the cresols, such as guaiacol and of the trihydric phenols, and on the latter probably depend its antiseptic and preservative properties. The pine pitches contain larger amounts of rosin acids than are found in the hardwood pitches. The contrasting properties of these two types of pitch are given by H. K. Benson and L. L. Davis.1® A sample of English hardwood-tar pitch examined by the author *4 showed the following results—black colour, uniform, very brittle and with hackly fracture and a black streak : Specific gravity at 155° OC, oic..avececsasenuegunnen 1-114 Melting point (cube method) ..........ccssscsceseees LIT, Freed war bon Nt fasiasasenssaasle te sacs caceeeeeeenee 16:2% Mineral migtter oiccsssiveris obeys edcnhasaadensaseeent arin 0:092% Soluble in carbon disulphide ............seeesseeeees 63:7% Odour On Mating i... wwc-esspahsaeckeaabegaee cee very creosotic. The sample was almost completely soluble in cold absolute alcohol. ) Rosin Pitch—This is somewhat similar in composition and properties to pine pitch. Oleo-resin, the sap of the long-leaf pine, is composed of turpentine and rosin, and by distillation is separated into these two main constituents. The rosin, in turn, is distilled Miscellaneous Pitches 125 either with or without the use of superheated steam, or even in vacuo. If destructively distilled at atmospheric pressure, it yields about 16% of rosin pitch and various rosin oil fractions. According to V. Schweizer,1** when rosin is distilled with superheated steam, the following yields are obtained : MMR TARER ANE eau ls savas vewe'nscaisvecsiuacht ne cets 5:5—5-8% NE ER a iehins «rundown et ied ans oben iad vhaad 11-25—12:0% ERA is a. ols cennipeg idcenatuanedanaenes 49:0—50:8% UMMMEIREOUSSS EE Cassi deta acts scenesaves¥ecsecs 10:25—10-65% MNT RCE cs sea0 5 5 cis DEN ad) af tas owe cs ad» Sed dees 18-0—19-:0% Rosin pitch is usually hard and friable, contains considerable quantities of resin acids (10—45%), but is free from fatty acids and does not weather well. Peat-tar Pitch.—Peat, a compressed mass from the decomposition of vegetable matter in a swampy environment, consists of a mixture of water, iron and calcium salts, vegetable fibres and humus acids and small amounts of nitrogenous and sulphur compounds. By many it is considered as the precursor of lignite in that chain of metamorphic changes which, commencing with the cellulose of woody fibre, leads ultimately to coals. The great obstacle to its commercial exploitation has always been the difficulty of satis- factorily dehydrating it and the process known as ‘“‘ wet carbonising ”’ has offered the greatest possibilities. Now that the main difficulties inherent in its utilisation are said to be overcome by the proposals of W. Wieland,*®’ its use should become more general. Dry briquetted peat is distilled to a limited extent by a variety of methods, and yields gas, tar, ammonium compounds and a coke hard enough to be used in blast furnaces. The tar, a black, viscid liquid, is produced to the extent of about 9—10% of the air-dried peat, and on distillation dry peat tar yields the following, according to Abraham : TABLE XXVII. Distillation Products from Peat. After Sends, Purification. YN % MNO SE Eso Sc pide hse bav's vnc dus’ ong aig 16 12 PY MAID oii v sects tcc censanveses 30 25 TAIL OE cscs» sigs sv dah hie > wsaans 15 13 MORNE IES, ~ on chins Sevaiccaessiediandaceubs 12 2 MMROMEL DOI a pe kneccinonssxnngseaararessh x 16 16 MAL Lia, Gates > .abkuAsibds She asende»toernike = 12 (as a ERR i a RR eg ree 11 20 126 Blacks and Pitches EK. Bornstein and F. Bernstein 1°° devised a process for the destructive distillation of crude peat, and the resulting tar, when dehydrated, yielded 47% of a paraffinoid pitch. According to G. T. Morgan and C. E. Scharff,1®* the redistillation of peat tar yields about 5:8% of a typical soft pitch with asphaltic properties. Ordinarily peat-tar pitch has much the same properties as lignite-tar pitch, and has poor weathering properties. Lngnite-tar Pitch—Brown coals (Lignites), cannel coals and bituminous shales all yield tars on destructive distillation, and these tars subsequently give rise to pitch, allied on the one hand somewhat to coal-tar pitch and on the other hand to wood-tar pitch. Large deposits of lignite occur in the U.S.A., in Canada, to some extent in Australia, one small deposit at Lowe, in Derbyshire and in Germany. In the last-mentioned country low-temperature retorting 17° is resorted to in considerable extent. Retort lignite is treated in one or two ways, thus : 1. Low-temperature destructive distillation. 2. Solvent extraction for the removal of montan wax and destructive distillation of the residue. In the case of distillation, this takes place between 270° and 500° C., and the yield of tar is about 5—10% of the lignite distilled. The tar, which is of buttery consistency at the ordinary temperature, is dark brown to black in colour; and is composed of liquid and solid members of the paraffin and olefine series of hydrocarbons, . together with small amounts of hydrocarbons of the benzol series and higher phenols and their derivatives (see Chapter X). There are also present about 10—25% of solid paraffin and 0:5—1:5% _ of sulphur. Asphaltic substances, however, according to Mar- cusson, are scarcely present. The tar is fractionated into crude oil (33%), a paraffinoid dis- tillate (60%), small amounts of other distillates and about 5% of lignite-tar pitch, or it may be continued to the stage of coke. Lignite-tar pitch is characterised by the presence of phenols, the absence of insoluble carbonaceous matter, the presence of small amounts of paraffin wax, and almost complete solubility in benzol; these characters serve to distinguish it from coal-tar pitch. From wood-tar pitch it is distinguished by its content of sulphur and paraffin, and from asphalt and resin pitch by the diazo-reaction indicating the presence of phenols. In the following table E. Graefe 1° has indicated the differences between lignite-tar pitch and many other residual pitches, thus : Miscellaneous Pitches 127 TABLE XXVIII. Comparison of some Residual Pitches. Residue ; after Sulphur. Todine benzol value. extraction Lignite goudron , 66-5 TE EMRE Che 69 pie. sovcses. « . 93°7 i, a cacue re . “§ 50-0 NRT gi dnc sguccvevescce . . 140-0 Petroleum pitch I : 49-4 a re ii . : 70:3 a ee aL . 103-5 In Germany, by reason of its solubility in petroleum distillates, lignite-tar pitch finds extensive use in the manufacture of cheap paints. The retorting of bituminous shales is also a source of shale tar and shale-tar pitch in many parts of the world, not only in the U.S.A., but in Australia, Germany and Scotland. Shale tar and the resulting pitch are more paraffinoid than asphaltic in character, and generally are closely similar in properties and composition to the corresponding products from lignite. Water-gas and Oul-gas Tar Pitches. These and their corresponding tars are allied on the one hand to petroleum asphalts, and on the other to coal-tar pitch. In modern water-gas plant, anthracite coal or coke undergoes partial combustion and is then subjected to the action of steam, leading to the production of “blue gas,” : C+ H,O=CO+H,. This gaseous mixture is mingled with gas-oil and the resulting mixture passed through a superheater at 650—700°C., to crack the oil vapours. In this way a certain amount of tarry formation occurs, and below are given analyses of some of these tars. TABLE XXIX. Water-gas Tars.\74 128 Blacks and Pitches Oil-gas tars arise in the cracking or heating of petroleum alone in closed retorts, some 10% of tar being recovered in one of the processes employed. Water-gas tar and oil-gas.tar, when suitably dehydrated, are distilled by similar methods to those employed with coal-gas -tar, yielding corresponding pitches, which resemble coal-tar pitch, from which they differ in containing paraffin to a certain extent and in their low content of “free carbon”? (2—15%), 7.e., non-mineral matter, insoluble in carbon disulphide. REFERENCES. 164 Ind. Hing. Chem., Feb. 20th, 1925. 147 J. Soc. Chem. Ind., 1918, 37, 7. 165 J, Ind. Eng. Chem., 1917, 9, 141. 18® “The Distillation of Resins,” 2nd Edn., 1917, Scott, Greenwood & Son. 157 Chem. Zett., 1912, 36, 1305. 158 J. Gas Lighting, 1915, 129, 731. 19° Hconomic Proc. Roy. Dublin Soc., 1915, II, 161. 17° Daniel Bellet, Rev. gen. Sct., 1917, 28, 118. 171 L. Schmitz, ‘‘ Die Flussugen Brennstoffe,” 1912. Bibliography. A. C. Craig, A. E. Dunstan, F. M. Perkin and A. G. V. Berry, J. Inst. Pet. Tech., 1918, 4. ‘‘ Die Braunkohlenteer Industrie,” Edw. Graffe, 1906... The Brown Coal Distillation Industry of Germany,” D. R. Steuart, J. Soc. Chem. Ind., 1917, 36, 167. ‘‘ Shale Oils and Tars,’’ Scheithauer. Hs i ea J. Inst. Pet. Tech., 1916, 2, 162. W. Dominick, Petroleum, 1924, 20, 1891. CHAPTER XVII FATTY ACID PITCHES Subdivided into Stearine Pitch, Cotton-seed Pitch and Wool Pitch—Saponi- fication of Fatty Oils—Cotton Black Grease and Wool Grease—Dis- tillation Plant and its Operation—Characteristics of Various Stearine, Cotton and Wool Pitches—Bone-tar Pitch. A GREAT variety of names has been used to designate the product Fatty-Acid Pitch, thus: ‘“ Fettpech”’ (German), ‘‘ Kerzenteer ”’ (German), goudron (French), candle pitch, cholesterol pitch, fat pitch, stearine pitch and many others. It may be stated generally that all the fat pitches are residues remaining after the distillation of fatty matter in superheated steam, whether aided or unaided by diminished pressure. The present author prefers the following subdivisions : (a) Stearine Pitches resulting from the distillation of fatty acids produced by saponification of the familiar glyceride- containing fatty oils, such as tallow, palm oil, palm kernel oil, whale oil, etc. (b) Cotton-seed Pitch, which is the residue after distillation of cotton black grease. (c) Wool Pitch, which remains after distillation of wool grease or Yorkshire grease, this grease being chemically a wax, and not a glyceride. The first important reference to stearine pitch is in a paper by E. Donath and R. Strasser,1”2 who mention that in the distillation of fatty acids used in candle manufacture, 2—7°% of tarry matter remains in the still, and that on redistillation of this residue with superheated steam at 300°C. a black asphaltic mass of stearine pitch remains. It further appears that this pitch was used at Roubaix in the production of an oil gas. (a) Stearine Pitches.—The raw material concerned in the manu- facture of these pitches is the mixed higher fatty acids produced from fatty oils by saponification, and it is necessary to digress briefly here. Our ordered knowledge of the subject of saponification was advanced when the constitution of fatty oils was established by the researches of Chevreul,!”4 Berthelot,175 and Wurtz,!7* when it was shown that these oils consist mainly of the triglycerides of the fatty acids. The triglycerides may be represented by the general formula CH,—OR /OR H—OR or (,H,COR CH,—OR OR 9 129 130 Blacks and Pitches where “R” represents any fatty acid radical, usually the radical of a higher fatty acid (see Chapter X). Following the work of the early pioneers, the change which occurs when a fatty oil is boiled with a solution of a strong base such as caustic soda may be expressed by the formula CH, OR NaOH CH, OH CHO R + NaOH = CH + 3NaOR CH 20R NaOH CH, OH where R is the acid radical of any higher fatty acid, and for sim- plicity’s sake the acid radical is supposed the same throughout. The study of the hydrolysis or saponification of fatty oils has been carried on largely by Geitel,1?* 178 Lewkowitsch,1” 18° Mar- cusson 181 and others to the conclusion that this hydrolysis is stage- wise and may be indicated thus : Triglyceride —-> diglyceride —-> monoglyceride —-> glycerol + fatty acids. These reactions are interdependent, the rate of formation of the glycerol being conditioned by the rate of formation of the mono- glyceride and so forth, the whole operation consisting of three simul- taneous bimolecular reactions taking place in the same system, but not necessarily at the same rate, the older view of a quadrimolecular, direct action being regarded now as untenable. The present author has given elsewhere 1°? a full résumé of the investigations of this aspect of the subject. The demarcation into stages cannot be observed on a technical scale, partly because it is impossible to isolate or separately demonstrate the existence of the intermediate products of the stagewise hydrolysis. Theoretical considerations show that water or steam is essential to saponification, but its use alone makes the completion of the reaction almost impossible on a technical scale, and in consequence — various means have been introduced to hasten the reaction, and in modern industrial practice resolve themselves into : 1. The acid process, in which fats are boiled with concentrated — sulphuric acid. 2. The Twitchell process, use being made of aromatic oleo- sulphonic acids. 3. The autoclave process, in which the fats are heated in contact with high-pressure steam in the presence of small amounts of alkaline-earths such as lime, magnesia, etc. 4. The fermentation process, which depends on the lipolytic » action of certain enzymes, such, for instance, as that in the castor seed. Fatty Acid Pitches 131 The technique of the foregoing processes need not be described here, but the reader is referred to the publications of Lewkowitsch 18° and to a résumé by the present author contained elsewhere.18? Much of the early work on saponification concerned itself mainly with the chemical aspect of the subject, but in recent years the extension of our knowledge in relation to surface tension effects, colloidal phenomena, and the importance of emulsification and the part that these play in many familiar industrial operations, indicate that physical considerations may outweigh purely chemical ones when dealing with a heterogeneous system such as exists in the emulsion of fatty oil and aqueous alkaline or acid solution, which constitutes the reaction mixture in industrial saponification. The function of the particular reagents, used technically in the various industrial methods of saponification already enumerated, becomes that of effecting intimate association of the reactants, and the accumulated evidence indicates that this association is best achieved by emulsification. The author has recently summarised the current views relative to the physical aspect of saponification.184 In the acid process of saponification usually applied in the case of tallows and palm oil and similar fats, a change takes place in the reaction, leading to the production of y-stearolactone, CH,;(CH,),3;°CHCH,CH,CO, Ose ea CH; (CH,),;CH—CH,(CH,),COOH OH this is of importance in the subsequent distillation.1®° The distillation of the fatty acids is carried out by means plant of the type shown in Fig. 20. In this particular plant the still is of cast iron, 7 ft. in diameter and 7 ft. in depth from the top joint of the still, the body of which is cast in one piece, on to which is bolted a cast-iron cover, the whole being supported as shown. The contents of the still are heated by superheated steam by means of an internal steam coil. The principal fittings include a draw-off cock, feed valve, steam valve, safety valve and a self- recording thermometer, enabling the temperature of the still contents to be noted during the progress of the operations. The fatty acids are distilled in steam, and for this purpose an open steam coil through which passes superheated steam is passed into the still. The cover is surmounted by a copper head with a copper vapour outlet connected to the condenser, which is a series- of air-cooled vertical copper pipes, as indicated in the diagram. Each pair of tubes is provided with a bottom outlet separately connected to a copper worm condenser in a water-cooled worm tank, with suitable and i-hydroxy-stearic acid, and 132 Blacks and Pitches outlets for the various distillates. The end of the condenser passes to a water-sealed fume-absorbing condenser or gas pan, of the cascade type, with water inlet valve and vapour vent pipe open to — the atmosphere at the top. The still shown is arranged with a tubular feed heater, heated by means of the exhaust steam from the heating coil in the still. Stills of similar design are in use for direct fire heat, the stills being then appropriately set in fire-brick with a suitably built flue, which carries the hot gases round the outside of the bottom of the still. Suitable setting of the still in the brickwork is of importance, so as to ensure the bottom of the still, rather than the higher parts of it, getting the bulk of the heating effect of the hot flue gases. When direct fire heat is used, it is necessary that a long cast-iron outlet pipe to carry away the pitch be cast solid with the body. In an actual distillation the best practice is to work with steam of high superheat and a low pressure of about 5 to 8 lbs./sq. inch; the fatty acids distil over in the steam and are condensed in the series of air-cooled condenser pipes, and run away to collecting pails, arranged under the worm condenser, whilst the steam, together with any uncondensed lower fatty acids, and such products as carbon monoxide, carbon dioxide, acrolein and uncondensable hydro- carbons—the products of decomposition and pyrolysis in the still— pass away to the cascade condenser. The aim of the distiller is to recover as much fatty acids from the still as possible, and thus reduce to a minimum the yield of pitch. The amount of recovery is determined somewhat by the nature of the material distilled, the extent to which the original fatty oil was saponified and the extent to which the distillation is carried. For fatty acids, testing up to 95—98% acidity (as oleic — acid), the yield of pitch is lower than for fatty acids testing only 90% acidity. The longer the distillation is continued the less the yield of pitch and the less saponifiable matters such pitch will contain and the harder its consistency. The author records hereunder the results of some actual large- scale distillations carried out under his control : Acidity (as Average Autoclaved fatty acids from oleic acid) yield of of autoclaved pitch. material : of Oo 0 Tallow (English beef) — ................06 96-3 3-7 Palan oil (Niger). cctsskescpeexnepstearesect 94:5 3°8 Whale ou (NOS) iscssasiess yb cee wed ten 94—96-2 8—9 Fish oil (J Bpan) 6.5.2. Se eer 90—92 10—12 (‘F O°" ‘uopuoyy ‘oueyT ooyg “pF ‘gp “py ‘sueoyg pue suog yyouueg Ag) ‘quel UoHyeyysig ploy AWeq— 0s “OLA Fatty Acid Pitches 133 Characteristics of some stearine pitches from whale oil fatty acids examined by the author.*4 Sample A Sample B. (Test 1) Colour in mass ............ Black Black (Test 2) Homogeneity ............ Uniform Uniform OeeeG 2) PLAOUITG . 2.660... ks eee e sees None—sticky Brittle ee ENAMEL 1 hii Si vvecidincecsees Bright Bright (Test 7) Specific gravity ............ 1:016 @ 15:5° C. 1-046 @ 15-5° C, (Test 15) Melting point (drop SEENON) Woks eveiices. 37:9° C. 68-5° C, (Test 21a) Solubility in CS, ......... 97-:1% 90-9° (Test 21c) Mineral matter ............ 0:-48% 7-23% MONS iach eaneViw tense ens TTAL% 73:19% En Ro ee 10-35% 10-49% Oxygen (by difference) . 12:06% 9:09% ROUONS. PS eae eiea cs vias trace al OE eee nil gs (Test 37d) Saponification value 67:8 104 F.F.A. (as oleic acid) 10:7% 5:41% (Test 44) iodine OL a 126 97-9 Characteristics of some stearine pitches from palm oil fatty acids examined by the author ; *4 Sample A. Sample B. (Test 1) Colour in mass ............ Black Black (Test 2) Homogeneity _............ Variable Uniform Pe PA OUULG Fy psocednenscdveccieee None—pliable Fairly brittle RTT ENISUIO cssechescensascessees (Test 7) Specific gravity .......... (Test 15) Melting point (drop Dull 0:982 @ 15-5° C. Bright 1-060 @ 15:5° C. WOOUNOG) -. cissiveevass 43° C. 60-7° C (Test 21a) Solubility in CS, ......... 94-62% 93-7% (Test 21c) Mineral matter ............ 2°98% 33% Oe eee 79-6% 76-80% I VOPOM ON Seu ceccesscasenes 11-26% 9-289 Oxygen (by difference) 6-16% 10-62% Sulphee eee ke ect ie Skies ail nit (Test 37d) ee en value 58-3 93-4 A. (as oleic acid) 8-7% T4% (Test 44) Iodine DRPMAALES chen pry nos’ en's é 118-5 94°3 (b) Cotton-seed Pitch.—Vegetable oils intended for edible purposes require to be refined in order to remove free fatty acids, suspended impurities and albuminous matter, colouring matter, and the resinous fatty unsaponifiable matter always found with the crude oil, and cotton oil is of particular interest in this connection. Crude cotton oil as obtained from the seed by crushing varies in colour from reddish-brown almost to black, the latter colour being that of Bombay cotton oil as ordinarily produced in English oil mills. The first stage in the refining of this cotton oil is to heat it in large tanks tapering downwards to a cone piece at the bottom, the tanks being provided with suitable stirring gear and heating coils. Caustic soda solution of specific gravity about 1-125 is slowly run 134 Blacks and Pitches through sprinkler pipes on to the heated agitated oil, with the result that combination takes place between the free fatty acids in the oil and the caustic soda, and ultimately soap separates out. On completion of the neutralisation and with cessation of the agitation the soap collects at the bottom of the tank, leaving clear bright neutral cotton oil at the top. The material which separates out is known as Cotton-seed Mucilage or Cotton Soap-Stock, and its composition is 30—40% cotton oil, 50—60% cotton fatty acids in the form of their soaps, traces of water, free caustic soda, albuminous matter and colouring matters. Usually the cotton-seed mucilage is acidified with hot dilute sulphuric acid, and as a result a black grease, Cotton Black Grease, is thrown to the surface. This Cotton Black Grease, after settling, consists approximately of about 30° neutral cotton oil, 60% cotton fatty acids, albuminous matter, black colouring matter, fatty unsaponifiable matter and traces of water. It is sold to the dis- tillers on the basis of 98% fatty matter soluble in carbon disulphide. Sometimes the separated black grease is saponified by one or other of the usual methods to which reference has already been made, in order to break up the neutral oil. A better method of achieving this end is to saponify the Cotton-seed Mucilage first before proceed- ing to the conversion into black grease. Ultimately the cotton black grease is subjected to steam dis- tillation, the same plant and procedure being adopted as that described in connection with fatty acids, with the result that light- coloured distilled cotton fatty acids pass over and a residue of Cotton Pitch or Cotton-seed Pitch or Cotton Stearine Pitch remains. The yield of pitch averages 10—20% of the weight of black grease distilled, representing 1—2% by weight of the original cotton-seed oil before neutralisation. The lower the percentage of neutral oil in the black grease, the smaller will be the yield of pitch, for on distillation the neutral oil does not always split to yield fatty acids which distil over in the steam, but a certain amount of breaking up into hydrocarbons and condensation products occurs, and these products remain in the pitch. Cotton-seed pitch is usually produced in three grades: hard and brittle, rubbery, and soft, is usually black, uniform to variable in homogeneity, with a fracture varying from nil to conchoidal and testing generally within the following limits : (Test 7) Specific gravity at 15-5° C. ............ 0-90—1-20 (Test 15) Melting point (drop method) ......... Variable (Test 21c) Mineral matter — ..i.fiinseccsenenssenens 2—5% (Dest 28) “Subpiens 20 ore ond tex one voad aotee aeeemaiaee Maybe up to 1% (Test 37a) Acidity (as oleic acid) .........c..eeeeee 2—50% (Test 37d) Saponification value (usually) ...... 80—120 Fatty Acid Pitches 135 (c) Wool Pitch Wool grease is the oily material naturally occur- ring in sheep’s wool and is extracted from the wool clip when this is suitably boiled with an alkaline soap solution and subsequently acidifying the liquor, whereby the grease is caused to rise to the top, and after removal, and appropriate purification and dehydration, it is obtained as a light to dark-brown grease of m. p. 30—40° C. Chemically wool grease is an animal wax and consists of esters of the higher monohydric alcohols and higher monobasic fatty acids (see Chapter X), such as cetyl palmitate, C,,H,,CO-OC,,H,, (the ester of cetyl alcohol and palmitic acid), a certain amount of free higher fatty acids, and considerable amounts of unsaponifiable matter, the latter consisting of higher monohydric alcohols and cholesterol. Normally glycerides are not constituents of wool grease. Wool grease is recovered in great quantity in the woollen centres of the West Riding of Yorkshire, where many of the Municipal Sewage Works have installed special plant for the recovery of the grease from the industrial effluent. This grease is subjected to steam distillation, without previous saponification, the same type of plant being utilised as for the distillation of fatty acids. A number of typical samples of Yorkshire wool grease tested in the author’s laboratory showed the following results : TABLE XXX. Analyses of Wool Greases. Inorganic Unsaponi-| Saponi- Acid. Todine matter. Water. fiable fication value. value. matter. value. % % % | ee 1-4 0-82 39-65 101:3 55-5 25-73 i: Seren 1:77 0-89 43:5 121-7 66:9 29-5 Gas. 0-6 0-75 29-3 131-4 69-3 26:48 Dee. 0-44. 2-1 36-6 135 70-2 27-1. According to G. F. Pickering,!°® wool pitch has the following characteristics : Soft to hard, dark brown to black, usually bright and of uniform consistency, specific gravity at 15-5°C., 0-97—1-0, melting point 90—160° F., ash 0-5—5:5%, saponifiable matter about 7% in hard pitches to 30% in softer samples. Free fatty acids 0:75—15%, with 6% as an average, iodine value 35—45, 136 Blacks and Pitches The various fatty-acid pitches (stearine, cotton and wool pitches) vary somewhat in their chemical and physical properties, due to differences in the materials from which they are made. According to the method employed in the preparation of the fatty acids, these bodies contain, in addition to the saturated and unsaturated fatty acids, small amounts of neutral fats, hydroxy-acids, anhydrides and lactones, fatty unsaponifiable matter and colouring matter. In the case of cotton black grease all the foregoing may be present, with the addition of albuminous matter and a larger percentage of neutral fats than found with the fatty acids. Wool grease, of course, contains no glycerides, but considerable amounts of higher alcohols and some cholesterol. | During distillation of these raw materials saturated fatty acids generally distil away first, but some of the unsaturated acids, such as oleic and those of higher unsaturation, are partly polymerised and partly suffer decomposition, being transformed into saturated and unsaturated hydrocarbons of the naphthene type (see Chapter X). Some portion of the i-hydroxy stearic acid present in the fatty acids (when the acid process of saponification has been bai under- goes change thus to iso-oleic acid : ag eres Mc tree —_> ati ne stearic acid CH,;(CH,),—CH(CH,),COOH + H,O iso-oleic acid (a solid isomer of oleic acid) Condensations and intramolecular changes between some of the components in the still may also take place, and there is also a certain amount of cracking (pyrolysis), leading to the production of hydrocarbons, not only from the fatty acids and neutral fats, but (in the case of wool grease) also from the higher alcohols and cholesterol. : These pitches, therefore, may be regarded as complex mixtures of saturated and unsaturated fatty acids and condensed fatty acids, saturated and unsaturated hydrocarbons, some neutral fat, anhydrides and lactones, and in the case of wool pitch, cholesterol and the higher alcohols. In view of the contrasting features of the several conflicting theories accounting for the genesis of. petroleum and the asphalts, a detailed examination of the fatty acid pitches is of scientific interest and importance from the point of view of the possible formation of petroleum from animal matter and fish blubber. Fatty Acid Pitches 137 All fatty acid pitches are converted into more or less infusible and insoluble and somewhat elastic masses on exposure to the atmosphere for long periods or even by heating to about 350° C. out of contact with the air. A sample of medium-soft pitch from whale oil fatty acids left exposed by the author *4 for two months in a porcelain dish in the laboratory formed a tough, difficultly soluble skin on its surface. The iodine value, originally 123-8, diminished to 102:5 in the case of the surface skin formed. The weather- resistant properties of these pitches, due to the saponifiable matter they contain, makes them specially of value in the manufacture of certain japans and varnishes and in the production of certain - waterproofing materials. Bone-tar Piich—In the dry distillation of degreased bones (mentioned in Chapter IIT) a distillate, known as bone oil, bone tar, Dippel’s oil, is produced as a by-product to the extent of 10—25% by weight of the bones. Fractional distillation of this tar yields Bone Pitch to the extent of about 23% of the tar. This pitch is somewhat intermediate in its properties between asphalts and fatty acid pitches. It is usually a hard, jet-black, very bright solid with a conchoidal fracture with m. p. about 100°C. It usually contains small amounts of sulphur, derived doubtless from ne albumen in the bones from which it originates. REFERENCES. 172 Chem. Ztg., 1893, 17, 1788. 4174 Chevreul, ‘‘ Récherches chimiques sur ‘les corps gras d’origine animale,’’ Paris, 1815-1823. 175 Berthelot, ‘« Chimie organique fondée sur la synthése,’’ Paris, 1860. 17° Wurtz, ‘‘ History of _ Chemical Theory.” 177. 178 Geitel, J. prakt. Chem., 1897, 55, 429; 1898, 57, 113. 179% 180 Lewkowitsch, Proc. Chem. Soc., 1899, 190; Ber., 1900, 89. 181 Marcusson, Zeit. angew. Chem., 1913, 26, 173. 182 H. M. Langton, Journ. Oil and Colour Chem. Assoc. y 1922, 29, 41. 183 “ Technology and Analysis of Oils, Fats, and Waxes,” 1923. 184 Hf. M. Langton, J. Soc. Chem. Ind., 1923, 42, 517. 185 J. Lewkowitsch, J. Soc. Chem. Ind., 1897, 392. Bibliography—Fatty Acid Pitches. D. Holde and J. Marcusson, Mitt. kénigl. techn. versuchamt, 18, [3], 147. Kassler, Chem. Rev. Fett-Harz-Ind., 1902, 9, 49. D. Wesson, J. Soc. Chem. Ind., 1907, 26, 595. E. Donath, Chem. Rev. Fett-Harz-Ind., 1905, 12, 42 and 73. E. Donath and B. M. Margosches, Chem. Revue, 1904, 194. *Stearin Pitch,’ H. Meyer, Seif. Zeit., 1914, 44, 394. ‘‘ Distinguishing between Petroleum Residuums and the Various Fat Pitches,’? A. R. Lukens, The Ohemist Analyst, 1917, 20, 3. ‘‘ Fatty Acid Distillation Plants,”’ O. H. Wurster, Chem. and Met. Hng., 1921, 25, 651—656. CHAPTER XVIII THE WEATHERING AND AGEING OF BITUMINOUS MATERIALS Effects of Exposure to Air, Sunlight and Moisture—The Light Sensitiveness of Asphalt. THE principal uses of bituminous materials, both natural and artificial, are in the manufacture of bituminous fabrics such as roofing felt, the waterproofing of damp courses, in electric insulation, in the manufacture of paints, varnishes, japans, in roadway and pavement construction and in a variety of other ways closely allied to the foregoing modes of employment. All these varied usages involve exposure in a greater or lesser degree to the action of moisture, sunlight and air, and comprised in what is termed weathering. This exposure involves changes, which may be negligible or im- portant, in the physical and chemical condition of the bituminous substances. M. Toch 18° noted that some petroleum asphalts are unsuitable for making bituminous paints, and he has cited as an example a pure petroleum residual asphalt which, applied in a good continuous coat on cast-iron pipes in a cellar, lasted 3—4 years, whereas on the roof of a building exposed to direct sunlight the petroleum asphalt underwent complete decomposition in 20 days, with the liberation of “free carbon.” His experiments indicated that this action was inhibited by incorporating an opaque pigment. Moreover, fatty oils (containing the triglycerides) are not affected in this manner and retard the disintegration of petroleum asphalts when blended with them. Investigations of the weathering of bituminous substances have been conducted by P. Hubbard and C. S. Reeve,18? by 8S. R. Church and J. M. Weiss,18° by C. S. Reeve and B. A. Anderton 1®° and by C. 8. Reeve and R. H. Lewis. The changes may be of a com- plicated character, being the cumulative effect of one or more of the following reactions. Evaporation.—The more volatile constituents on exposure to air and the sun’s rays are gradually lost. The tars particularly are liable to loss in this way, and the softer pitches harden owing to the evaporation of the more oily constituents, and usually the higher the temperature the greater the volatilisation. Oxidation.—Exposure to the air brings this about more rapidly as a rule at high than at low temperature, and the action is two-fold, involving on the one hand direct union between oxygen and the bituminous substance, and on the other hand elimination of a 138 The Weathering and Ageing of Bituminous Materials 139 portion of the hydrogen in the form of water, and the conversion ef the hydrocarbons in the bituminous substance to hydrocarbons of a lower degree of saturation, thus: 2C;H, + O, —> 2C,H,-, + 2H,0, . ° Carbonisation.—This really represents carrying to the stage of completion the oxidation of hydrogen and the consequent formation of “‘free carbon” in the bituminous substance; the reaction is most rapid in the presence of sunlight. Scrapings from a bitu- minous surface which has undergone such carbonisation are found to consist largely of fine particles of carbon. Polymerisation.—This is due to a condensation or polymerisation of the molecules, and is shown by a hardening or setting of the bituminous substance. This takes place to a greater or lesser extent on heating bituminous substances; particularly is this the case with fatty acid pitches, and the more glycerides and the less fatty acids they contain, the more does this setting to a hard infusible mass take place. Effects of Moisture.—The action of moisture may be two-fold— actual absorption of water and a gradual washing out of soluble constituents. Generally, though, this factor—the action of moisture —is less far-reaching than the previously enumerated factors. Many of the harder naturally occurring asphalts suffer no change due to ageing or weathering, but we have seen that in the case of Trinidad lake asphalt a rapid hardening at the surface of the lake takes place. A hardening takes place also at the exposed surface of many petroleum residual asphalts, and in the case of many residual pitches. In an extended experience of fatty acid pitches derived from a variety of raw materials the author has observed how these on exposure become dulled and hardened at the surface, due to the action of light and air, and actual analyses revealed in these cases a decrease in the iodine value and an increase in the oxygen content of the fatty pitch. According to P. E. Spielmann,®*" the change occurring in the case of many residual bitumens is twofold and involves a slow surface hardening, due to the action of light and air on the residual oils remaining in the bitumen, and a slower “ settling down.’ He makes the tentative suggestion that this latter phenomenon is due to “internal molecular rearrangement,’ and in support of this view quotes the determinations given in the table at top of p. 140, which were obtained on a sample of residual bitumen. The increases in asphaltene content and in fusing point are con- sidered to support the theory of “‘ internal molecular rearrangement.” 140 Blacks and Pitches Penetration of Ageing Residual Bitumen. Time in At surface. 3 mm. below Asphaltenes. days. surface. 0 46 a 315% 56-0 7 42 45 — — 43 38 (35—41) 43 (41—44) é eee 205 25 (20—30) 39 (36—42) ag ga 487 23 (21—26) 33 (30—40) 38-9% 58-3 Spielmann®** also advances the view that the immediate surface hardening—besides being due to oxidation, the action of light and polymerisation—may be correlated with the presence of paraffin wax or ceresine in the bitumen. Summarising, it appears that weathering and ageing affect bituminous substances by making their colour lighter, destroying their homogeneity by the formation of free carbon and dulling the surface. ‘There is usually an increase in the specific gravity, hard- ness, viscosity, melting point, flash point, and decreases in the case of the amount of volatile matter, solubility in carbon disulphide and 88° petroleum naphtha. The amount of saponifiable consti- tuents remains unchanged. Such physical properties as ductility, tensile strength and adhesiveness also undergo diminution. The sensitiveness of bituminous materials to light, regarding the matter largely from a physical aspect, may be considered in this chapter. This light-sensitiveness of bitumen has been known since the time of J. N. Niepce, who in 1824 produced a portrait as a result of experiments with a solution of “ asphalt,” and the _ property has been made use of in a number of photo-mechanical processes. More recently the study of the subject has been revived. Maderna,!® for example, has found that different portions of a bituminous complex possess a light-sensitiveness differing in magni- tude, though in each case of the same quality, and Paul Gédrich 1% found that petroleum asphalts free from paraffins are, relatively to other asphalts, the most sensitive towards light. J. Errera 1% has made a careful study of the light sensitiveness of Judean asphalt and in this connection classifies its constituents into a-, B-, y-resins, the last-named being sensitive to light and existing in the colloidal condition, the asphalt as a whole being both molecularly and colloidally dispersed. Whatever be the underlying cause of this light sensitiveness, it appears to be estab- lished that it is intimately associated with colloidal phenomena. The Weathering and Ageing of Bituminous Materials 141 REFERENCES. _ 186 “ The Influence of Sunlight on Paints and Varnishes,” J. Soc. Chem. Ind., 1908, 27, 311. 187 “‘ The Effect of Exposure on Bitumens,” J. Ind. Eing. Chem., 1913, 5, 15. 188 Proc. Amer. Soc. Testing Materials, 1915, 15, 275. 189 “*The Effects of Exposure on Tar Products,” J. Franklin Inst., 463, Oct. 1916. 19 J. Ind. Hng. Chem., 1917, 9, 743. 192 J. Soc. Chem. Ind., 1909, 28, 694. 1% “The Light Sensitiveness of Petroleum Asphalt,” Chem. Zeit., 1915, 39, 832. 1% Trans. Faraday Soc., 1923, 19, 314. Bibliography. W. W. Wall, ‘‘ Process Year Book,”’ 26, 133. Eder, ‘‘ Geschichte der | Photographie,’ 1905, i, part I, p. 133. Nicolescu-Otin, Bull. Soc. Scv. Acad. Roumaine, 1920. Meigs, J. Ind. Hng. Chem., 1917, 9, 655. Rosinger, Kolloid-Ztg., 1914, 15, 177. Klimont, Oesterr. Chem. Ztg., 1914, 16, 309. Wilson, Highway Engineer and Constructor, 1920, June 27. CHAPTER XIX BITUMINOUS FABRICS Roofing Felt—Floorings and Floor Coverings—Bituminous Cements, Insulat- ing Coverings and Papers—Waterproofing and Damp Coursing—Manu- facture and Uses of Bituminous Fabrics. BiruminiseD fabrics are utilised in roofing, flooring, water- proofing, and for sheathing and insulating purposes, and they will be considered in detail under these headings. Sheet Roofings.—These are composed of a single layer or a plurality of layers together, each layer being composed of a woven or felted fabric, which is saturated and/or coated with suitable bituminous materials, the bituminous materials being chosen largely on their ability to withstand weathering.1® Both felted and woven fabrics are chosen, but the former are preferable, as they absorb a larger amount of bituminous material, and to a more unform degree than is found possible with the latter type of fabric. Roofing felt is composed of a variety of fibres, the following, together with their approximate relative durability, expressed numerically, being, according to Abraham : *° WOO]. sciscensenceneseyspedee gue da'nms gens kaa cuneate 100 COUEOR nn. ie esclenaanegnassuntadunsecnsadanes sean een ne nanan 60 Jute and manilla ...4..0s00.0. seseeeay seen tions 5h eee 0s nnn 44. Paper (including mechanical and chemical wood fibres). 20 Wool fibres, besides being the most durable, are least affected by exposure to moisture and the sun’s rays: incidentally they are the most expensive. Numerous substitutes for felting have been suggested, such as leather, cane, straw, coconut, moss, peat, sea grass, and numerous patents relative thereto have been taken out, but in most cases the above substitute fibres result in increasing the brittleness or porosity of a felt with which they are incorporated. In regard to woven fabrics, the most usual are hessian (of jute fibres), and duck (of cotton fibres). The details of manufacture of the fabrics, and the technique of their saturation or coating with appropriate bituminous material, and the type of machinery employed are outside the scope of our survey. The materials generally to be recommended for the impregnating of the fibres and fabrics should be of soft consistency at ordinary temperature, with a penetration of more than 60 at 25° C. (Test 9b), a consistometer hardness (Test 9c) of less than 15 at 25° C., and a fusing point of 80—140° F. The following classes of bituminous materials have been recom- mended in this connection for saturation : Group I. Pure native asphalts, petroleum residual asphalts, 142 Bituminous Fabrics 143 blown petroleum asphalts, and the pitches from wood tar, rosin, bone tar and fatty acids, either singly or blended to give the right consistency. If they are too hard they may be blended suitably with the softer grades of the pitches already enumerated, as well as with animal or vegetable fatty oils and wool grease. Group IJ. Oil-gas-tar pitch, water-gas-tar pitch, coal-tar pitch, coke-oven pitch, wood-tar pitch and rosin, bone-tar and fatty acid pitches, alone or in combination, or, if necessary to effect the desired consistency, with the corresponding liquid tar, previously evaporated to expel the highly volatile oils, etc. The tar and pitch compositions in Group IT (except the fatty acid pitch) are used mainly for manufacturing multiple-layered prepared _ roofings, and for single-layer tarred felt, which is to be used in built- up roofings of more than one course of fabric. Only Group I compositions are recommended for general use, on account of their greater weather-resisting characters. The characteristics of tar and pitch composition should corre- spond with those for a soft coal-tar pitch, 2.e., one having a fusing point 120—160° F. (cube method). Saturating mixtures prepared from asphaltic products should comply with the following characteristics, according to particulars given by Abraham : (1) Viscosity at the saturating temperature should be as low as possible to accelerate the speed of absorption by the fabric. (2) Penetration at 25° C. should be in excess of 60, and con- sistency less than 15, to prevent brittleness in the fabric. (3) The susceptibility factor should be as low as possible, and preferably below 30. (4) The saturant should be ductile. (5) Fusing point 110—150° F., and as low a content of volatile matter as possible—less than 3% after 4 hours at 500° F. (6) Preferably 97° or more of constituents soluble in carbon disulphide. (7) Should be weatherproof. The most commonly used materials for saturation purposes are soft coal-tar pitch, soft residual asphalt, and soft blown petroleum asphalt. A recent U. 8S. Government 1% specification for coal-tar pitch for roofing purposes requires that the pitch when freshly melted should be glossy black, and not dulled in one week ; m. p. 60— 65-5° C., specific gravity 1-22—1-34, ductility—minimum 50 cm.; 144. Blacks and Pitches ‘ free carbon content 15—30%. In the distillation test not more | than 12% by weight should distil over below 300° C., and the distillate should show a specific gravity not less than 1-03. Asphalt for use with asphalt saturated rag felt for roofing and water-proofing, and in the construction of mineral-surfaced roofing on an incline of not more than 3 in. to the foot, may be either petroleum residual asphalt or a mixture of refined Trinidad asphalt with petroleum asphalt, according to the latest U.S. Government specification,’®? which requires that the material when freshly melted shall be uniformly glossy and on ageing for one week its surface shall not become dull or show any separation of oil, grease, or wax. The asphalt shall further have : M. p. (ball and ring method) 60—73° C. Penetration 25—50 at 25° C., with a minimum of 10 at 0° C. Ductility at 25° C. to be 5 cm., preferably not less than 20. Soluble in carbon disulphide (in case of petroleum asphalt only) minimum 99%. Ash (in case of mixture containing Trinidad asphalt), mini- mum 20%. The ash must show the characteristics of that from Trinidad asphalt. | Naturally a great variety of modifications of the foregoing methods of using bituminous materials in the construction of roofing fabrics are to be found, and many might be enumerated. For instance, an impregnating material resembling rubber and suitable for coating millboards and textile fabrics has been patented by O. Schreiber.!*® Stearine pitch, wool pitch, or even coal-tar pitch or petroleum pitch is heated, cold air forced through, and during this treatment suitable oxidising materials are added. A somewhat similar material from the point of view of its applicability can be obtained by treating wool pitch with sulphur at temperatures up to 300° C.1% Floorings.—Bituminous materials find considerable use in the construction of floorings laid down in somewhat the manner of a concrete floor, over which they have the advantage of a certain resiliency. Both natural and artificial asphalts, with or without suitable fluxing, are used, and mineral aggregates in the nature of crushed limestone, finely-graded sand are added, and finely-powdered pigments and coloured metallic oxides, such as red oxide of iron, chromium oxide, etc., may be added to give a decorative effect .?°° This type of floor covering is laid down whilst of plastic trowelling consistency, the bituminous material being melted before admixture, / Bituminous Fabrics 145 and the matrix on cooling hardens to a smooth, hard surface which wears better than a concrete surface. As coverings for floors, but used in a somewhat different manner, there has grown up during the last fifteen years the manufacture of substitutes for linoleums and the like, bituminous materials, notably fatty acid pitches, being employed, the technique of which is somewhat analogous to that of linoleum manufacture (cf. ‘‘ The Chemistry of Drying Oils,’ by L. 8S. Morrell and H. R. Wood). The finished product is prepared in rolls and laid down in squares and strips. The use of stearine pitch in this connection was patented during the World War,?°! and very considerable quantities of medium soft stearine pitch found application in the manufacture of floor coverings, where its plasticity, high viscosity and ready hardening on exposure render it valuable. | Bituminous Cements.—These are of plastic consistency and can be utilised in the manner adopted for handling lime-mortar and cement, and their use is for joining, filling in and repairing of damp- proof masonry. They consist of : 1, Bituminous base with or without the addition of vegetable _ oils, resins, etc. 2. Mineral matter such as finely-ground limestone, barytes, - etc., as filler. 3. Fibrous matter such as shoddy, asbestos, slagwool, cotton flocks, to bind together the bituminous base. 4. Volatile solvents such as petroleum products, wood and tar distillates, in which the base will dissolve. The bituminous materials should be blended to give a fusing point (K. & 8.) of 135—175° F., a consistometer hardness (Test 9b) of 5—25 at 25° C., a susceptibility factor (Test 9d) below 25, and almost complete solubility in the solvent used. Further, the bituminous base or bases are melted together in the usual type of varnish kettle over direct heat, cooled until the mass begins to thicken and then the solvent is added. Alternatively, the ingredients of the base may be acted upon by the solvent in a closed, steam-heated and mechanically agitated tank. After the incorporation of the base and solvent, the other ingredients are added until the requisite _ pasty consistency is achieved. Numerous acid-proof cements and acid-proof layers for floors are in use containing coal-tar pitch and other pitches in admixture with cement, fireclay, graphite, asbestos fibre, and other suitable materials.2°2 The cements are particularly useful in the making of 10 146 Blacks and Pitches joints in chemical plant, earthenware pipes, etc., and the bituminous material serves partly to bind together the various ingredients of the cement, and further, in virtue of its resistance to air and water, corrosive acids and chemicals generally, is invaluable in chemical and allied works, where steam and acid and other chemical fumes are encountered. Water-proofing and Damp-proofing. Their impermeability and resistance to the effects of moisture, make many bituminous materials and pitches invaluable in the prevention of the passage of moisture through porous constructional materials. By damp-proofing, according to G. J. Ward,?° is implied the prevention of the passage of water through brick, concrete or stone by capillary action; water-proofing or damp- coursing is the prevention of the passage of water under pressure through the walls of tunnels, conduits, tanks, etc., and calls for more than the comparatively thin layer of material which suffices to exclude moisture in damp-proofing work. According to Ward, a damp-proofing compound must have several characteristics to fit in for its work. It must, first of all, yield a film which will be impervious to water, and must be durable even under decided temperature changes. It must be capable of easy and rapid application, and must dry fairly rapidly, so that, if neces- sary, more than one coat may be applied without any great loss of time. It must bind well to the surface on which it is applied, and must be inexpensive. A great variety of damp-proofing compounds has been tried, but bituminous varnishes have generally proved so satisfactory in this respect that they are now consumed in very large quantities. A bituminous varnish, to function satisfactorily in damp-proofing work, must have certain definite properties.*°* In the first place, the varnish must be of a durable nature, maintaining its elasticity indefinitely. The percentage volatile at 100° C. is kept low as com- pared with the bituminous varnishes commonly applied to structural steel. This permits the attainment of a heavy consistency, which is desirable in order that in application a fairly thick coating is obtained. A thin coating applied to a porous surface, such as con- crete, is drawn for some distance into the pores of the material, and fails to make a seal unless a number of coats are applied. The varnish must set within 8 hours, but may remain somewhat tacky for a period of several weeks. Finally, it must possess ad- hesiveness, bonding well to the surface on which it is applied, and Bituminous Fabrics 147 must be capable of acting as a foundation for plaster. The fact that these materials may be plastered on directly is one of the important considerations in their use. Experience shows, however, that the presence of certain materials or combinations enhances the effective- ness of the coating in its work. For instance, the presence of a percentage of stearine or fatty-acid pitch may be found to impart a desirable adhesiveness to the coating in addition to the great merit this material possesses of stability and retention, unimpaired, of its weathering and ageing properties after long exposure. The only satisfactory criterion of the value of a bituminous varnish for damp-proofing work is an actual test conducted in a manner which parallels actual practice as nearly as possible. Two coats should be applied to the clean, dry, slightly rough surface selected, allowing sufficient time for setting between coats. It is necessary to obtain perfect continuity of the coating, any bare or thin places rendering the results worthless. The final coat of damp- proofing varnish is left slightly rough, and a coat of plaster applied. This is subsequently painted with a light-tinted flat paint. A satisfactory damp-proofing varnish prevents any appearance of moisture on the plastered wall, even when the outside of the wall is subjected to the action of water for lengthy periods. Coal-tar pitch for use in this way, where the pitch is not exposed to a temperature in excess of 35° C., except during its installation, ‘and where it is not subjected to vibration, should have the following characters : 2°4 Freshly-melted, the material must have a uniform black, glossy colour, and after ageing for one week must not become dull or show any separation of oily constituents. The freshly-fractured material must present a satin-black surface, m. p. (cube in water method) 52—60° C., free carbon 15—30%, d 1:22—1-34, minimum ductility 50 cm., and not more than 12% by weight, shall distil below 300° C., and the density of the distillate must not be below 1-03. Natural asphalt is, of course, similarly used for water-proofing and damp-proofing, and a recent U.S. Government specification 29° requires asphalt for such use to be black and glossy when freshly melted; moreover, it must not become dulled in one week, it must have m. p. 60—77°C., penetration at 25°C. 25—50, at 0°C. a minimum of 10, and a maximum of 100 at 46°C. The ductility should be not less than a minimum of 15 cm. The maximum amount of volatile matter allowed is 1% at 63° C., whilst not less than 99% of the asphalt must be soluble in carbon disulphide. 148 Blacks and Pitches Insulating and Sheathing Papers. Paper is specially treated to enable it to take a water-proofing material, either by coating, by saturation, or by both methods of application, and such suitably water-proofed papers find great application in the construction of cold-storage floors, insulated rooms and spaces on ships, refrigerator cars for the transport of perishable foodstuffs of all sorts, and in the lining of ice chests, the object being to prevent the transfer of heat into enclosures, which it is required should be kept cold, and conversely to prevent the egress of heat from enclosed spaces requiring to be kept warm.?°6 Strong paper of open texture is the best to use in the manufacture of insulating papers, and generally the greater the number of layers used, the greater is the effectiveness of the insulated installation. In practice, the paper is introduced in the floors, walls and partitions of buildings between protective layers of wooden boards, one on each side of the cavity containing the chief insulating material, usually charcoal, cork or silicate cotton. For water-proofing the papers, petroleum residual pitches of asphaltic character and fatty-acid pitches find the most frequent use. M, Dupré and 8. Icard 7°’ have patented the use of stearine pitch for water-proofing paper and fabrics, either by direct applica- tion or after solution of the pitch in a volatile solvent, and such substances as tar or resin may be added to assist the formation of a coating material. These coatings are odourless, impermeable, very elastic, and when used in the form of pitch papers are excellent damp-proof coatings for the walls of cold-storage rooms. Cotton muslin strips 4—1 in. in width and 0-015—0-025 in. in thickness, passed through melted bituminous materials to fill up the pores of the fabric, form excellent coverings for electric cables, owing to the very high specific resistance of most bitumi- nous materials and pitches. Pure native asphalts, petroleum residuals, blown asphalts, fatty-acid pitches, either alone or with asphalts, are used, and they should be tacky and adhesive at room temperature, and should retain this property as long as possible on —exposure to the air. The desiderata for bituminous materials for such work are a consistency at 25° C. of less than 7, a susceptibility as low as possible, fusion temperature 27—40°C., and after being maintained at a temperature of 500° F. for 4 hours, the loss of volatile matter should not exceed 5%. Bituminous Fabrics 149 Solid Impregnating Compounds. Such compounds with a bituminous material as a basis are prepared for field coils and stationary windings. The impregnation is completed in one operation, the coatings are more chemically inert, are better fillers and more resistant to moisture. The temperature of impregnation for a “‘compound”’ is higher than for an insulating varnish, but it should not be above 175° C., or the cotton covering may be carbonised. These impregnating com- pounds, unlike insulating varnishes, require no thinners and solidify on cooling, rendering the enclosed parts insensible to vibration. If an electrical machine be overloaded, the impregnating com- _ pounds will, unlike the varnishes, soften and may even melt; and if there be revolving parts, these may become exposed, owing to centrifugal force. Generally, the natural or petroleum residual asphalts and other materials used soften at 105—115° C., and do not become appreciably fluid below 150° C. The materials used— asphalt, stearine pitch, rosin and copal—are run together until water has been expelled, and, in order to make them resistant to mineral-oil, a certain amount of sulphur is incorporated. R. S. Morrell 2° quotes the following as being typical of impregnating compounds : 1. 2. 3. 100 parts neutral wool fat | 110 parts asphalt Stearine pitch heated 200 «4, asphalt 200 ~=«, crude ozokerite to 220—285° C. 50 =~«,, rosin 70 +«,, rosin so. « «=6Crosin oil (Andés) (Seeligman and Zieke, p. 426.) (Andés) Being durable and elastic, and not cracking or running when exposed to extremes of cold or heat respectively, the petroleum pitches (preferably those of asphaltic character), by reason of their high insulating properties, are valuable even alone in the manufacture of electric cable insulations. But, as F. Dupré *° has shown, only first-grade bituminous materials, whether natural or artificial, are suitable for cable masses, viz., those with the requisite elasticity, ductility and adhesiveness, and a fusing point of at least 75— 95°C. If use be made of those with a fusing point of only 40—60° C., then the cable mass will lose its form when exposed to external temperatures exceeding 20—30° C. REFERENCES. 195 “* Roofing Materials Committee Report,’ Bull. Amer. Railway Eng. Assoc., 1913, 14, 839. 19° U.S. Bureau of Standards, 1924, Circular 157. 197 U.S. Bureau of Standards, 1924, Circular 159. 19° German Patent 150 Blacks and Pitches 208,378 of 1905. 419° German Patent 225,911. 9 English Patents 212,106 and 212,188 of 1923. 1 English Patent 121,777 of 1917. 2 “‘ The Industrial Chemist,’”? May, 1925. 29% Oi and Colour Trades Journ., 1924, 65, 1789. 2794 U.S. Bureau of Standards, 1924, Circular 155. 2795 U.S. Bureau of Standards, 1924, Circular 160. 2°% ‘‘ Modern Methods of Water- proofing,” by M. H. Lewis, New York, 1914. °°? French Patent 385,805 of 1907. 298 ‘* Varnishes and their Components,” 1923, p. 305 (Oxford Univ. Press). 7° Chem. Zeit., 1918, 42, 445. Bibliography. Fleming and Johnson, ‘‘ Insulation and Designs of Electrical Windings,”’ 1913. U.S. Bureau of Standards, 1924, Circular 162. S. E. Finley, English Patent 219,150 of 1923. ‘* Insulation and Insulating Materials,” Dictionary of Applied Physics, 3, 1922, Macmillan & Co. CHAPTER XX BITUMINOUS PAINTS, VARNISHES, ENAMELS AND JAPANS Nature of Bituminous Bases Used—Volatile Solvents to be Used—Bituminous Paints and Varnishes Protective against Rusting and Exposure to Chemical Agents—The Jellying of Asphalt Paints—Japans and their Uses—Pitting of Japans. oe PAINTS, varnishes, enamels, black japans, Brunswick blacks, stoving blacks are all prepared in the liquid state, and their consistency is regulated by the amount and nature of the solvent incorporated in the mixture. In this chapter attention will be confined to such of the above manufactured products as contain a bituminous base or material as an essential part of their composition, and, furthermore, they will be considered from the point of view of their composition, properties and uses. The technique of their manu- facture closely simulates that of the manufacture of paints, varnishes, etc., in general, and the reader is referred to any of the well-known volumes dealing with paint and varnish manufacture for details of plant and modus operandt. Bituminous Paints.—These consist of a bituminous base, a volatile solvent with or without the addition of vegetable drying oils, resins, fillers, pigments, etc., intended to dry or set by the spontaneous evaporation of the solvent, leaving a firm coat on the object painted. Generally those bituminous materials are chosen which will weather well on exposure to air, moisture and sunlight, and which are unattacked by mineral acids, caustic alkalies, cyanides and chemical fumes generally. One precaution that is necessary is to avoid the use of a bituminous base in any environment which will bring it into contact with the solvent action of any distillate (either in liquid or vapour form) derived from the same source as the bitumen itself, e.g., coal-tar pitch should not be used as a paint or coating for materials which come into intimate contact with a coal-tar distillate such as coal-tar naphtha. The bituminous paints may be divided into four groups con- taining : (1) Native asphalts, asphaltites, residual petroleum asphalts and all the pitches, with or without a filler, and suitable volatile solvents. (2) Bituminous substances, resinous substances (damar, sandarac, rosin), with or without a filler, or a coloured pigment, and suitable volatile solvents. (3) In addition to bituminous substances, animal or vegetable fats and oils such as linseed, tung, soya, fish, cotton, and perilla 151 152 Blacks and Pitches oils, raw or thickened, and in conjunction with driers, and suitable volatile solvents. (4) Bituminous substances, resins in combination with animal or vegetable fatty oils with or without mineral fillers and with or without pigments, and the addition of suitable volatile solvents. | The ‘‘ resins ’’ used may be common rosin, the damars, sandarac and Manilla, Kauri and Congo copals. These resins readily com- bine with the bituminous substances either by dissolving directly in the solvent or by first fluxing together. Vegetable and animal fats improve the weathering power of a bituminous paint and therefore should be added in the role of a flux. The harder the bituminous base and the higher its m. p. the larger is the amount (%) of the fatty oil that can be incorporated into the admixture. Fillers added must be of low specific gravity, finely powdered (they should pass through a 200-mesh sieve) and their function is to harden a paint and also to cheapen it. The solvents used in the preparation of bituminous paints comprise the following classes : Se, 1. Petroleum Products—gasoline, naphtha (benzine), white spirit, and kerosene and their sub-fractions. (White spirit is midway between the low flash, boiling point and solvent power of gasoline on the one hand and the higher flash, boiling point and solvent power of the kerosene.) 2. Coal-tar Distillates—in the order in which they distil benzols, toluols, xylols, solvent naphthas. 3. Wood Solvents—acetone oils, light wood oil, heavy wood oil (creosote), wood turpentine, pine oil, rosin spirits and rosin oil. 4, Manufactured Chemical Solvents—comprising carbon disul- phide, carbon tetrachloride and the non-inflammable chloro-com- pounds such as C,H,Cl,, etc. The comparative volatilities of some of the commercial solvents generally used in bituminous paint manufacture are for 2 c.c. of each solvent evaporated under identical conditions from a metal surface 34 in. square, according to Abraham, as follows: GS iii ahal saevsiesdertkn es ae 34 mins. Turpentine ,...0.s.0essees 142 mins. OSES Mi ON cpaithea nes aeaney cn § 4, ,, Wood turpentine ...... 480 ,, 90% Dentol ne ceusesctses 134 ,, 80° gasoline ............... RES 560% benzol. .Siehizr 23 e 66° benzine .............0. 16 see Commercial toluol ...... 33 3 Kerosene ...sséiesnschen Oe eee 475 5 Solvent naphtha ......... 107 Bituminous Paints, Varnishes, Hnamels and Japans 153 The proportion of solvent used depends on (1) the nature of the bituminous base, (2) the solvent capacity of the particular solvent used, (3) the consistency required to be possessed by the finished paint. Generally it varies in amount from 20% to 80%, a smaller percentage being used in heavily-loaded paints for masonry, and for sealing joints in compound sheet roofing. Light-bodied paints containing a larger percentage of solvent are used when it is desired to secure great penetration, rapid drying properties or when the paint is for dipping purposes. In general, the higher the susceptibility of the base the lower will be the viscosity of the resultant paint. Petroleum residual asphalts and the pitches from wood tar, water-gas tar, oil-gas tar, and coal tar will form paints of lower viscosity than those fluxed with asphaltites, blown petroleum asphalts and the non-susceptible fatty-acid pitches. Tar pitches produced by the destructive distillagion of bones, wood, lignite and coal tar are more difficultly soluble than asphaltic materials and rosin and fatty-acid pitches. Tar pitches dissolve most readily in the following solvents, and in the order enumerated, carbon disulphide, coal-tar distillates, and resinous wood distillates. Of the other pitches, rosin pitch, fatty-acid pitches, bone-tar pitch and lignite pitch are the most soluble, whilst oil-gas—tar pitch, water—gas-tar pitch, wood- tar pitch and coal-tar pitch are the least soluble. | Dissolved in coal-tar naphtha, natural asphalts and such residual asphalts as those from Texas and Mexican Petroleum, produce excellent paints for the preservation of metal and outside iron and steelwork, and these paints will withstand dampness and all forms of chemical fumes and vapours. They are generally elastic and do not chip. . In a review of recent large-scale tests relative to the protection of metal surfaces, H. A. Gardner 24° mentions the wide use of bituminous coatings, which are often made by blending refined coal-tar pitch, asphalt, linseed oil, and oleo-resinous varnishes, subsequently thinning down with turpentine or light mineral thinner. When coal tar is used in the manufacture of paints, it should be refined. Ammonia and water in the tar are the active causes of non-adherence to metal. The presence of large quantities of free carbon or naphthalene in the tar will cause disintegration. For refining, the crude tar may be heated to approximately 115° C., holding it at that temperature until the water is evaporated. From 5 to 10% of lime may be stirred in, in order to neutralise the 154 Blacks and Pitches free acids. The tar may then be thinned with benzol or mineral spirits. If a rapid-drying paint is desired, a quantity of resinous varnish may be added. The addition of Chinese wood oil and asbestine in a coal-tar paint made along the above lines will aid in producing a film that is not so subject to “ alligatoring ’’ when exposed to the sun. However, none of these paints is as durable as a linseed-oil paint when exposed to the sun. Bituminous paints of the above composition are used as coatings upon pipe-lines in acid factories, tanks containing dilute acids, metal submerged in water, and for other similar work. For such purposes it is generally advisable first to coat the metal with a thoroughly hard-drying prime coating, made by adding + lb. of litharge to a gallon of pre- pared red lead or other rust-inhibitive paint. The bituminous paint may then be applied. Steel mine timbers subjected to sulphur water and gas, reservoir tanks containing water, submerged lock gates, tunnel metal, etc., may be efficiently preserved from corrosion by this method. Jellying of Asphalt Paints. In asphalt paints containing as part of the bituminous base fatty-acid pitch, bone-tar pitch, rosin pitch or any other pitch in which fatty acids or other similar acids are present, care is needed in the choice of a pigment in those cases where the addition of pigment is essential or desirable. Such pigments as chrome-green, chrome-yellow, zinc oxide, 2.e., those containing a metallic base, react with free fatty acids and rosin acids to form insoluble soaps and cause a certain amount of solidification known as “ gelatinisa- tion,” ‘‘ jellying”’ or “‘livering ”’ of the paints. In a recent con- tribution to the discussion of this subject F. Singleton 211 contends that the presence of water is an essential auxiliary factor in causing “ livering ”’ or thickening. Furthermore, a paint which jellies slowly in an unrefined solvent will jelly more rapidly in the same solvent after the latter has been subjected to acid and alkali refining. A thin paint on jellying will precipitate and remain as two layers. Thicker paints may settle out, but the incrustation of the layers so increases that in time the two layers may appear homogeneous. Recently the subject has received attention at the hands of H. C. — Fisher,212 who has found that sulphuric acid will cause asphalt paints to jelly, whether it is added to the base before dissolving, to the solvent before dissolving the base in it, or to the finished paint whether hot or cold. The rate of jellying appears to be -— Bituminous Paints, Varnishes, Enamels and Japans 155 proportional to the amount of sulphuric acid present. Under certain conditions such substances as caustic soda (NaOH) or sodium sulphate will cause thickening of asphalt paints. In the case of steam blowing of asphalts to remove sulphur compounds, some of these latter may give rise to sulphur dioxide and ultimately to sulphuric acid. The rate of jellying of paints made from air-blown petroleum asphalts is dependent on the nature and composition of the bitu- minous ingredient and on the solvent used. penser with a No. 2 needle weighted to 100 grammes for five seconds. PREPARED PircH FROM TAR DISTILLERIES. General Characteristics. 3. Pitch which has been procured of the required consistency directly from a tar distillery needs only to be thoroughly melted in the pitch heaters or boilers, but as a precaution against burning, | to 2 per cent. of tar oil may advantageously be put into the boilers with the pitch. Pitch which has been procured of the required consistency directly from a tar distillery shall not yield more than 4 per cent. of distillate below 270° Centigrade, or 518° Fahrenheit, on distillation as described below in Clause 5, and shall contain not less than 16 per cent. and not more than 28 per cent. of ‘‘ free carbon,’’ as defined below in Clause 6. COMMERCIAL Sort PITcH. Source of Pitch. 4. The pitch shall be derived wholly from tar produced in the carboniza- tion of coal, except that it may contain not more than 25 per cent. of-pitch derived from tar produced in the manufacture of carburetted water gas. Fractionation. 5. On distillation in a litre fractionating flask (a distillation flask without special fractionating column) one-half to two-thirds filled, the pitch shall yield the proportions by weight of distillates stated below; the temperatures of distillation being read on a thermometer of which the bulb is opposite the side tube of the flask :— Below 270° Centigrade or 518° Fahrenheit, not more than 1 per cent. of distillate. Between 270° and 315° Centigrade or 518° and 599° Fahrenheit, not less than 2 per cent. and not more than 5 per cent. of distillate. Free Carbon. 6. The pitch shall contain not less than 18 per cent. and not more than 31 per cent. by weight of free carbon. The free carbon is to be determined by the weight of the residue after complete extraction of all matter soluble in benzol or disulphide of carbon. The extraction is best carried out in a Soxhlet or similar apparatus by disulphide of carbon followed by benzol. TaR OIL. Source of Tar Oil. 7. Tar oil to be used is preferably a filtered green or anthracene oil, and shall be derived wholly from tar produced in the carbonization of coal or from such tar mixed with not more than 25 per cent. of its volume of tar produced in the manufacture of carburetted water gas. Specific Gravity. 8. The specific gravity of the tar oil at 20° Centigrade (68° Fahrenheit) shall lie between 1-065 and 1-085. 170 Blacks and Pitches Freedom from Naphthalene and Anthracene. 9. The tar oil after standing for half an hour at 20° Centigrade (68° Fah- renheit) shall remain clear and free from solid matter (naphthalene, anthracene, etc.). Fractionation. 10. The tar oil shall be commercially free from light oils and water. On distillation in a litre fractionating flask (a distillation flask without special fractionating column) one-half to two-thirds filled, the tar oil shall yield the proportions by weight of distillates stated below; the temperatures of dis- tillation being read on a thermometer of which the bulb is opposite the side tube of the flask :— , Below 170° Centigrade or 338° Fahrenheit, not more than 1 per cent. of distillate (light oils and water, if any). Below 270° Centigrade or 518° Fahrenheit, not more than 30 per cent. of distillate (middle oils, and light oils and water, if any). Below 330° Centigrade or 626° Fahrenheit, not less than 95 per cent. of distillate (heavy oils, middle oils, and light oils and water, if any). REFERENCES. 222 Sir Courtauld Thomson, reported in The Chemical Age, April 4th, 1925, p. 329. 2% “*The Colloidal State of Matter in its Relation to the Asphalt Paving Industry,” 1917. Bibliography. ‘* Manufacture of Bituminous Road-dressing Materials,’ J. A. Vielle, Eng. Patent 196,950 of 1921. C. J. Cruijff, Eng. Patent 201,813 of 1922. J. F. Wake and D. D. Spence, Eng. Patent 208,879 of 1922. FF. Morton, Eng. Patent 194,448 of 1922. Highway Engineer’s Year Book, 1924, Sir Isaac Pitman & Sons. ‘Streets, Roads and Pavements,’ by H. G. Whyatt, Sir Isaac Pitman & Sons. ‘‘ General Directions and Specifications relating to the Tar-Treatment of Roads,’ H.M. Stationery Office. APPENDIX I THE following is reproduced by the courtesy of the Director of the U.S. Geological Survey, Department of the Interior, Washington, the information contained therein having only recently been made available. CARBON BLACK PRODUCED: FROM NATURAL ee IN 1923 By G. B. RICHARDSON Mineral Resources of the United States, 1923—Part II (Pages 89-90) Published September 29, 1924 The production of carbon black from natural gas in the United States in 1923 amounted to 138,262,648 lbs., an increase of 104% over the production in 1922. The increase resulted from the expansion of the industry that followed the greater demand in 1922 for carbon black by rubber companies. The number of pro- ducers of carbon black reporting to the Survey increased from 26 in 1922 to 47 in 1923, and the number of plants operated from 43 to 69. The operations resulted in over-production during the later part of 1923, as indicated by the quantity of stocks held in the hands of producers. Stocks increased from 2,434,547 lbs. on January 1, 1923, to 38,320,814 Ibs. on December 31. The production by States in 1923 as compared with that in 1922 is shown in the following table. Louisiana led all the States in the quantity of carbon black produced, as it has in the last three years, and its output of more than 101,000,000 lbs. shows an increase of 142% over its output in 1922. The production of Kentucky in 1923 increased 134%. The production of West Virginia, on the | other hand, declined slightly. Texas joined the States producing carbon black in 1923. The production of Wyoming, Oklahoma, Montana, and Pennsylvania, which ranked in the order named, is grouped together to avoid revealing the operations of individual companies. 171 172 Blacks and Pitches Carbon Black produced from Natural Gas in the United States im 1922-23. Value at plant, a ix State Producers| Number | Quantity honiene a yield per >. reporting. | of plants. (Ibs.) Averane nedid Ci Me. ft. Total, 8 (lbs.) (cents.) c. ft.). 1922 | Louisiana ,,.., seneed : 14 18 41,966,856 | $3,564,393 8-5 38,004,000 1-1 West Virginia ...... 11 18 20,095,481 | 1,714,576 85 12,087,000} 17 Kentucky ....cs00 3 3 4,306,875 416,549 9-7 2,300,000 1:9 sas Kind ates ; : YOMING ,..,...00006 - . : Montana wa 1 1 1,425,917 124,100 87 1,238,000 1-2 Pennsylvania ..,... 1 1 vs a 26 43 67,795,129 | 5,819,618 8-6 53,629,000 1:3 Louisiana ............ 29 35 101,398,881 | 8,415,566 8-3 82,974,000 1.2 West Virginia ...... 11 20 20,038,415 | 1,983,385 9:9 13,722,000 1-5 Kentucky .......0. 6 6 10,058,887 758,091 7-5 5,906,000 1-7 SE ORBS \ wactacasacnges 3 3 2,633,013 183,306 7-0 2,136,000 1:2 fe era bases 2 : BhHoMa ...eaee 1 d ' Montana ... 1 1 4,133,452 351,718 8:5 4,358,000 0-9 Pennsylvania ,..... | 1 1 138,262,648 | 11,692,066 85 109,096,000 | 1:3 : a In counting the total number of producers a producer operating in more than one State is counted only once. Summary of Statistics of Carbon Black from Natural Gas in the United States, 1919-1923. 1919. 1920. 1921. Number Of producers ....csscccoscccssssecvee 17 19 23 47 Waumaber of Plants... .0rcocsrccseessenvesescecses 36 35 41 69 Quantity produced : Louisiana ....cccccsccsssvesveececees LDS. | 14,024,606 | 18,565,498 | 31,003,615 | 41,966,856 | 101,398,881 West Virginia ...cccssscceeesee 99 | 29,925,614 | 26,659,469 | 25,073,000 | 20,095,481 | 20,038,415 Other Stshes ivcksssseselsaresschuss les 8,106,721 6,096,925 3,689,700 6,732,792 16,825,352 Total ....ccccosssscsccecsesesssceee gp | 52,056,941 | 51,321,892 | 59,766,315 | 67,795,129 | 138,262,648 Value at plants: TOGA « . sincesseidavnmescpivcanzes COREE 3,816,040 | 4,032,286 | 5,445,878 | 5,819,618 | 11,692,066 Average per1b. .....cccccscreres CONES TB. 79 9-1 8-6 8-5 Estimated quantity of natural gas used, srseecsseccevecneedd C. ft. | 49,896,000 | 40,599,000 | 50,565,000 | 53,629,000 | 109,096,000 Average yield per Mc. ft. csececossese LDS. 1-0 1:3 1-2 1:3 1:3 APPENDIX II Messrs. SHELL-MEX LimiTEpD, London, through their Technical Department, have kindly supplied a detailed table showing the characteristics of their well-known grades of Mexphalte. This table should be studied in conjunction with Chapter XIV, on Petroleum Asphalts or Petroleum Residual Pitches: the manu- script was in the press when the table was furnished to the author, otherwise the information therein would have been incorporated in the text of Chapter XIV. Properties of Various Grades of Mexphalte. wide 3 9 ce px 5B es B. 5 ag 4 66 mR. 1 ” “é R, 7) o> Grade, Grade. Grade. Grade. Grade, Spramex. Specific gravity at BOOT iiss cedar sichins 1-035 1-036 1-041 1-039 1-038 1-028 flash point—Cleve- ~, -Opeti'Oap © icc... over 500°F | over 500°F | over 500°F over 500°F | 224°C=4385°F | 232°0=450°R Loss on heating, N.Y. oven, 5 hrs, at BA DT cnacecpunheners negligible negligible negligible negligible negligible 0:36% Sal pe ® ccavidsscresy ons 5-8% 55% 5:5% 489 4:8% $55% Asphaltenes ......s0000 261% 30:3% 37:8% 39-29% 36:5% 16:7% Soluble in OS, ......006 99:8% 99:8% 99-7% 99-5% 99-6% 99-8% Melting point Th, iI.) eaves neque 55°C =131°F | 68°O=154°F | 112°C =234°F | 135°O=275°F | 97°C =207°F | 39-5°C=104°F Melting point Sr Bs) ccstsaree eves 40°C =104°F | 53°C=127°F | 97°C=207°F | 120°C =248°F | 82°C=180°F | 24:5°C=76°R Conradson coking POR chwsctavcsdeomases 25-4% 26:0% 88-5% 26:5% 256% 19% Co-efficient of expan- sion per °C. approx. 0-0006 0-0006 0-0006 0-0006 0-0006 0-0006 Penetration at 77°F 50 25 4 8 25 200 - Ductility at 77°F ... 120+ 10 nil 1 4 120+ Dielectric strength PNM. LAD. veessenee +. 35,000 volts} + 35,000 volts} +-35,000 volts | +35,000 volts | +35,000 volts | +35,000 volts Ash (mineral) ......... 02% 02% 03% 0:2% 01% 02% Volatile matter (Con- radson values used) 746% 74% 61:5% 73-5% TA AY 81% 173 APPENDIX III THE statistics below have been kindly supplied to the author by the Department of Overseas Trade, London, 8.W. 1. Statement showing the imports, exports (domestic) and re-exports of the undermentioned articles into and from the United Kingdom during each of the years 1921, 1922 and 1923, and January to November 1924, so far as possible. IMPORTS. 1921. 1922. 1923. Jan. to Nov.: 1924. Total imports of : Cwts. &. Owts. £. Owts. £. Cwts. &. Oarbon blacks ...... 49,320 200,350 | 77,606 278,384 | 118,159 } 513,297 Not available. Pitch: Tons. Tons. Tons. Tons, ‘wea? 834 6,660 | 59,659 | 286,613] Not available. 4,231 | 40,969| 4,493 | 34,367 146,649 | 870,012 | 262,871 |1,464,321 | 256,076 | 1,827,995 EXPORTS (produce and manufactures of the United Kingdom). Ooal-tar pitch......... Other sorts ......0.. Asphant and bitumen 568 5,226 5,746 | 114,391 92,903 | 788,126 Total exports of : Cwts. &. Owts. £. Owts. £ Owts. | &. Carbon blacks ...... 4,239 14,413 5,707 15,717 8,939 30,530 Not available. Pitch : Tons. Tons, Tons. Tons, &. Coal-tar pitch ...... 304,235 {1,805,794 | 424,691 |1,543,291 | 414,224 |2,527,016 | 276,493 | 1,218,462 Other sorts .......5. 1,190 24,978 4,154 45,566 13,130 | 100,869 Not available. Asphalt and bitumen Not separately distinguished, RE-EXPORTS (foreign and colonial merchandise). Total re-exports of : Owts. &. Owts. &. Owts. &. Carbon blacks ...... 775 4,792 1,201 5,081 6,807 34,346 Information Pitch : Tons. Tons. Tons. not available. Coal-tar pitch ...... 1 13 38 943 37 630 Other sorts ......66. 297 8,463 306 7,364 242 4,413 Asphalt and bitumen 4,850 52,570 3,578 30,908 7,194 47,820 Note.—As from the 1st April, 1923, the term ‘‘ United Kingdom ”’ refers to Great Britain and Northern Ireland only. 174 INDEX OF NAMES ABRAHAM, H., 67, 68, 70, 71, 82, 83, 85— 87, 98-100, 102, 103, 107, 108, 110, 112, 119, 124, 125, 142, 143, 152 Acheson, E. G., 17, 18 Amer. Soc. Testing Materials, 83, 85, 87 Anderton, B. A., 138 Andés, L. E., 158 Bardwell, 94 Baskerville, 104 Becher, 67 Benson, H. K., 124 Bernstein, F., 126 Berthelot, 129 Blood, A. R., 31, 33 Blood, E. R., 31, 34 Bone, W. A., 29, 30, 113, 114 Bornstein, E., 126 Brit. Eng. Standards Assocn., 52, 53, 67, 159, 160, 166-170 Brockedon, 19 Brown, R. L., 78 Brownlee, R. H., 37 Burnice, H., 111 Butler, T. H., 114, 121 Byerley, F. X., 109 Cabot, G. L., 27, 31, 33, 35, 40, 42, 44 Cesalpinus, 19 Calbeck, 49 Campbell, A., 106, 107 Carmody, P., 94, 95 Cary-Curr, H. J., 89 Chambers, 116 Chevreul, 129 Church, 8. R., 138 Clark, 114 Conté, 19, 21 Craig, E. H. C., 92 Damiens, A., 35 Davey, W. P., 159 Davis, L. L., 124 Ditmar, 62 Donath, E , 129 Dow, D. B., 29 Downs, C. R., 78 Doyle, H. L., 18 Drew, H. D. K., 17 Dunstan, A. E., 83, 106, 107, 112, 155 Dupré, F., 149 Dupré, M., 148 Ellis, C., 37 Emtage, R. H., 100 , Engler, 85 Errera, J., 140 Evans, A. C., 44 Evans, R. D., 64 Fieldner, A. C., 38 © Fisher, H. C., 154 Fleming, 163 Gardner, H. A., 18, 25, 38, 49, 153, 158 Geitel, 130 Gesner, 109 Géodrich, P., 140 Graefe, E., 90, 111, 126 Green, 48 Greider, 61 Griin, 80 Gunning, 89 Hammond, 116 Hamor, 104 Hepworth, T. C., 55 Hershmann, 44 Hird, 116 Holde, D., 110 Holdt, P., 158 Horne, W. D., 23 Horton, P. M., 23 Howard, R. D., 78 Hubbard, P., 138 Hulme, W., 48 Hutin, 111 Icard, 8., 148 Instit. of Petroleum Technologists, 83 Irvine, R., 35, 57 Johnson, 163 Jones, 114 Kawai, 8., 92 Kewley, J., 106 Kjeldahl, 89 Klein, C. A., 48 Kobayashi, 8., 92 Kramer, G., 37 Laird, W. G., 37 Langton, H. M., 25, 38, 67, 70, 71, 99, 109, 124, 130-133, 135, 137 Lawrence, J. C., 123 Lebeau, P., 35 Lewes, V. B., 114, 115 Lewis, M. H., 148 Lewis, R. H., 138 Lewkowitsch, J., 85, 130, 131 ~ Lomax, E. L., 112 Lucas, A., 55 Mabery, C. F., 99 Maderna, 140 Mansbridge, W., 87 Marcusson, J., 89, 96, 109, 111, 121, 126, 130 Martin, G., 24 May, P., 54 Mayer, 18 McCourt, C. O., 37 McGuire, J. A., 37 Mitchell, C. A., 19, 21, 55 Morgan, G. T., 126 Morrell, J. C., 38 Morrell, R. 8., 149, 157, 159, 162, 163 Neal, R. O., 14, 29, 31 175 176 Nichols, 48 Niepce, J. N., 140 Nuttall, 47 Pailler, E. C., 111 Parrish, J., 48 Pearson, A. R., 114 Peckham, 8. F., 92 Perrott, G. St. J., 40, 44 Pickering, G. F., 90, 135 Pritchard, T. W., 24 Ralston, O. C., 82 Ramsay, W., 92 Redwood, Sir B., 85, 87, 106 Reeve, C. 8., 138 Remfry, F. G. P., 155 Richardson, C., 67, 68, 89, 92, 93, 98, 111, 165 Richardson, G. B., 171, 172 Rubencamp, 18 Sarnow, C., 87 Saybolt, 85 Scharff, C. E., 126 Scheele, 19 Schippel, 63 Schreiber, O., 144 Schweizer, V., 125 Sell, G., 105 Selvig, W. A., 17, 38 Serle, 67 Sievers, E. G., 28 Singleton, F., 154 Sinkinson, E., 114 Slater, W. E., 31 Smith, J. Cruickshank, 13, 49, 51 Smith, J. E., 44 Smith, Watson, 104 INDEX OF ACENAPHTHENES, 78 Acetylene black, 35, 37 Acetylenes, 76 Acid-proof cements, 145, 146 floors, 145, 146 Acid-washed black, 23 Ageing of bituminous materials, 139-140 Agglomerated particles of blacks, 59 Air-drying black enamels, 160-161 Albertite, 103 Alcohols, 79 Aniline black, 157 Animal charcoal, 23 Anisotropic fillers in rubber, 64 Anisotropy, 64 Anthracenes, 78 Archangel pitch, 123 Asphalt, 66, 67, 69 Bermudez, 93 composition of, 75-82 dampcoursing, 146-147 definition of, 68, 70, 168 Index of Names Soane, C. E., 80 Spielmann, P. E., 67, 83, 139, 140 Stanton, F. M., 38 Stewart, E. G., 115 Stockings, W. E., 114 Stopes, M. C., 113 Strasser, R., 129 Sullivan, J. V., 56 Svedberg, 48 Szarvasy, E., 37 Taylor, G. B., 17 Thiessen, R., 40, 59 Thole, F. B., 112, 115 Tindale, H., 121, 166 Toch, M., 138 Uhlinger, R. H., 37 Underwood, N., 56 Vitruvius, 55 Vogt, W. W., 64 Ward, G. J., 146 Warnes, A. R., 114, 116 Weber, H. C. P., 163 Weill, 8., 110 Weiss, J. M., 78, 114, 138 Wheeler, R. V., 113, 114 Wiegand, 62, 63 Wiegner, 48 Wieland, W., 125 Wijs, 90 Wilkins, O., 23 Wilton, 116 Wright, 115, 166 Wurtz, 129 Zerr, 18 SUBJECTS Asphalt, early history of, 66, 67 in roadway construction, 164 Judea, 140 light sensitiveness of, 140 Marcusson’s subdivision, 96 native, occurrence of, 91-96 origin of, 92-93 paints, 151-155 - resins, 140 roof felting, 143, 144 Trinidad Lake, 92-95 uses, 83 waterproofing, 146-147 Asphaltenes, 96, 121, 166 in asphalt, 96 in roadtars, 166 Asphaltic cements, 166 pyrobitumens, 69, 72, 103 definition of, 71 Asphaltites, 69, 72, 98-102 definition of, 71 Asphaltogenic acids, 96 Index of Subjects 177 Asphalt pavement, 164-165 surface of, 165 surface phenomena in, 165-166 Asphalts, blown residual, 109, 110 petroleum residual, 105, 108, 109 sludge, 111 sulphurised, 110, 111 Asphaltum, 66 Patagonian, 162 Syrian, 162 - Barytes, 62, 63 Bitumen, 66, 67, 69 composition of, 70, 75 classes of, 72 Dead Sea, 66 definition of, 67, 70, 168 Egyptian, 66 occurrence in nature, 91 Bituminous fabrics, 142 cements, 145-146 paints, 151 paving materials, 164-168 varnishes, 160-161 Bituminous materials, 67 ageing of, 139-140 B.S. specification, 167, 168 carbonisation of, 139 chemical tests, 84, 88—90 complete classification, 72, 73 composition, 75-82 effects of moisture on, 139 for fabrics, 142 for floorings, 144-145 heat tests, 86, 87 light sensitiveness of, 140 physical tests, 84-86 preliminary classification, 68 solubility tests, 87, 88 types of, 69 weathering of, 138-140 Blacklead, 16 Black pigments, 13, 14 classification of, 14 fineness of, 48 formation of, 14 “long ” and “‘short,”’ 56, 60 paint-making, 47 properties of, 13 properties of, in ink-making, 56, 57 specific gravity, 47 tinting strength, 49, 50 uses of, 13 uses of, in ink-making, 55-60 Black stoving enamel, 157 Blast-furnace tar, 72, 116, 119 pitch, 72, 116, 119 Boiled oil, 55 Bone black, 22, 23 Bone tar, 137 pitch, 137, 153 Brown coals, 126 Brunswick blacks, 151, 157 Cannel coals, 104, 126 Carbon, 13 ‘short ” and “ long,” 59 Carbon, as rubber pigment, 61, 62 Carbon black, description of, 27 analyses of, 38, 39, 45 apparent surface of, 62 bibliography, 40, 41 B.S.S. in paint, 52, 53 Channel process, 31, 32 extent of industry, 28 from coke-oven gas, 35 in ink manufacture, 57-59, 60 in paint manufacture, 47, 51 e methods of analysis, 38, 39 methods of formation, 31 plants in use and yields, 28 Plate process, 33 production in 1923, 171, 172 properties of, 37 rotating cylinder process, 34, 35 rotating disc process, 33 selling price of, 27 theory of formation, 29, 30 uses of, 40 variation in yield of, 38 various methods of manufacture, 35, 37 Carbon inks, 55 Charcoal blacks, 14, 22 Charcoals, analyses of, 25 production, 14, 23, 24 Chrysene, 57, 78 Coal, 71 action of solvents on, 114 botanical origin of, 113 brown, 126 defined, 113 occurrence of, 113 various classes, 114 Coal tar, 112 characteristics of, 112 classification of, 115 composition, 114-115 distillation of, 116-119 production of, 112 Coal-tar pitch, 112, 119, 167-169 B.S. specification, 168-169 characteristics of, 114, 119 composition of, 114, 115 for roofing purposes, 143 for waterproofing, 147 properties of, 121 quantities of, 112 Coke-oven gas, 35 Coke-oven-tar, 115, 116 Coke-oven-tar pitch, 115, 119 Compound carbonaceous blacks, 15 Compounding ingredients in rubber, 61 Cotton black grease, 129, 134 Cotton-oil refining, 133, 134 Cotton pitch, 129 Cotton-seed fatty acids, 134 mucilage, 134 pitch, 129, 133-134 Cotton pitch, 129, 133-134 Cotton soap-stock, 134 Cotton stearine pitch, 133-134 Cracking, 14, 112, 136 178 Index of Subjects Cyclo olefines, 77 Cyclo paraffins, 76 Damp-coursing, 146, 147 Damp-proofing, 146, 147 Deposited carbon blacks, 14 Diolefines, 76 Diphenyls, 77 Dippel’s oil, 137 Dispersed particles of blacks, 59 Drop black, 23 Elastic constants, 64 Elaterite, 103 Emulsification, 131 Emulsions, bituminous, 165 Fatty acid pitches, 129 composition of, 136 properties of, 137 Fatty acids, 79, 129 acetic series, 79 distillation, 129-132 oleic series, 80 Fatty oils, constitution of, 129 saponification, 129-131 Fillers for paint, 152 rubber, 61-64 Fixed blacks, definition of, 13 preparation of, 22-25 Gilsonite, 98, 99, 100 in enamels, 157 in Japans, 156 Glance pitch, 98, 100 Grahamite, 98, 101, 102 Graphite, analyses, 20 analysis of, 17 as a lubricant, 18 in pencil manufacture, 19, 21 manufacture, 17 occurrence of, 16 paint, 18 | pencil markings, 19, 21 production of, 16 properties, 16, 17 uses of, 17, 18 Hydrocarbons, 75 acetylene, 76 benzene, 77 cyclic, 77, 78 naphthenic, 76, 105 olefine, 75 paraffin, 75, 105 Impregnating compounds, 149 Impsonite, 103 Indenes, 77, 78 Indian ink, 55 Insulating papers, 148 Insulating varnishes, 162, 163 chemical problems of, 163 formula of, 163. Isotropic fillers in rubber, 64 Ivory black, 23 Japans, 155-159 bituminous materials for, 156 formule, 157 pitting of, 158 with water thinners, 159 Jellying of asphalt paints, 154-155 Judean asphalt, 140 Ketones, 79 Lampblack, 13, 42 analyses, 45 collection of, 43, 44 contrasted with carbon black, 44, 45 in ink-manufacture, 56, 57, 59, 60 production, 42-44 properties, 42 quality of, 42 yield, 42 Lignite, 71 tar, 126 pitch, 126, 127, 153 Magnetite, 15 Manganese black, 15 Manjak, 100 Metallic blacks, 14, 15 Mexphalte, 162, 173 Mineral black, 25 Monocyclic benzenes, 77 Naphtha, coal-tar, 152 petroleum, 107, 152 wood, 152 Naphthalenes, 77 Naphthenes, 76 Native asphalts, 72, 91, 168 Natural gas, 27, 28, 31, 37 composition, 30 ' testing, 29 Nigrosines, 15 Nitrogenous compounds, 81 Non-asphaltic pyrobitumens, 69 definition of, 71 Oils for ink-making, 55 Oil-gas pitch, 72, 127, 128 tar, 72, 127, 128 Olefine acetylenes, 76 Olefines, 75 Ozokerite, 70, 149 Paint solvents, 152 Paints, bituminous, 151 graphite, 18 Particle size, 48, 62 Peat, 71, 125 distillation products, 125, 126 tar, 125 Petrolenes, 26, 121, 166 Petroleum, 70, 71 comparison of derivatives, 98 distillation schemes, 106, 107 metamorphoses, 93 origin of, 92, 136 principal refinery products, 107 products as solvents, 152 Index of Subjects 179 Petroleum, residual pitch, 105, 108, 109 Saponification, 129-131 residuals, 108 Shales, 25, 71, 127 world’s production, 106 Solvents, comparative volatilities, Phenols, 79 paint and varnish, 152 Pigments, artists’, 54 Soot, 42 Pigments, black, 47 Stearine pitches, 129 bulking value, 49 composition, 136, 137 colour of, 50 palm oil, 133 fineness of, 48, 49 properties of, 129, 137 in rubber mixtures, 61-64 uses in cables, 149 oil absorption of, 49 floorings, 145 _ pencil, 19, 21 paints, 151-155 tinting strength of, 49, 50 varnishes, 137 Pitch, 66, 67, 69, 167-169 whale oil, 133 Archangel or pine, 123 yield of, 132 blast-furnace tar, 72, 116, 119 Stress-strain relationships, 62, 63, 64 bone-tar, 72, 137 Sugar-house black, 22 B.S. specification, 168-169 Sulphur compounds, 80, 81 coal-tar, 72, 112, 119 coke-oven tar, 72, 115, 119 Tar, 67, 69, 166 cotton, 72, 129, 133, 134 classification, 72, 73 definition of, 71, 168 definition of, 71, 167 — fatty acid, 72, 129, 136, 137 distillation, 116-120 oil-gas tar, 72, 127, 128 solvents, 152, 153 peat tar, 72, 125 Tar macadam, 165 _producer-gas tar, 116, 119 oil, 169, 170 residual, 68 Thermal decomposition, 14 rosin, 72, 124,125 Thinners, 151-153 shale-tar, 72 Torbanites, 104 stearine, 72, 129 Trinidad Lake asphalt, 92-95, 164, 165 water-gas tar, 72, 127, 128 colloidal properties, 165 wood-tar, 124, 153 Turpentine, 24, 152 wool, 129 Plumbago, 16 Varnish, 138, 151 Poisson’s ratio, 64 air-drying, 162 Polycyclic polymethylenes, 76 for inks, 55, 58-60 Polymethylenes, 76 insulating, 162, 163 Printing ink, 55 ~* lithographic, 58, 59 main classes of work for, 55 Vegetable black, 44 methods for practical test, 58, 59 charcoal, 24 testing methods, 58 Vine black, 24 tests on carbon black for, 57, 58 Protection of metal surfaces, 153 Wax, montan, 70 Pyrenes, 57, 78 _ native mineral, 71 Pyrobitumens, 69, 91 paraffin, 70 definition of, 70 Waterproofing, various, 146-148 Pyrolusite, 15 Wood, charcoal, 22, 23 Pyrolysis, 112, 136 yield of, 24 Pyropissite, 104 classes of, 123 Wood distillation, 24, 123 Residual pitches, 68, 113, 167 solvents, 152 Residuals in pyrogenous distillation, tar, 124 113 pitch, 124, 153 Resin acids, 80 oe Wool grease, ihe Resins, 152 este Feat tee 1 roe. 129. , Rosin, 149 Pei ae 4 Wurtzilite, 108, sey 8 $e Re oil, 149 ee Sue e oes “o> Rubber pigments, 61 se bgpecnaaa Weel grease, 135 practical tests, 63 one caeat » 2929 results for mixings, 63 > Sing oxide i peel tuber, 3%, 83 TEP ree y We supply at lowest prices best qualities of Lamp Black & Vegetable Black in bulk and packets BG Special attention given to packing for export SG W. 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