f fi E :Ers guide A i hSi : / LS (. CC'-STF ECTION !! llh ili r f : !■” - - l??ji fj? |:!i!!i!, t* ^ ‘X>' y J P: WORKS ON ARCHITECTURE, ENGINEERING, PUBLISHED BY ATCHLEY AND CO., 106, GREAT RUSSELL STREET, BEDFORD SQUARE, LONDON, NEAR THE BRITISH MUSEUM. COTTAGE-VILLAS, COUNTRY RESIDENCES, PARSONAGES, AND SCHOOLS, with Plans and Estimates, by W. PATTISON. Folio, Cloth, Price 25s. MODERN ARCHITECTURE. (First Series.) Containing Villas, Parsonage Houses, Lodges, and Gardners’ Cottages, &c., with Plans. Price £\. 11s. 6d. MODERN ARCHITECTURE. (Second Series.) Containing Rectory House, Terraces, Farm House, and Gamekeeper’s Cottage. Price £\. Is. MODERN ARCHITECTURE. (Third Series.) Containing Villas, in the Elizabethan and Italian Styles, &c. By various Architects. Price £ 1 . Is. MODERN ARCHITECTURE. (Fourth Series.) with Plans, Price £1. 11s. 6d. EXAMPLES OF IRON ROOFS, of various Scans, from 20 to 153 Imperial TI ils and — - FRANKLIN INSTITUTE LIBRARY PHILADELPHIA, PA. 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MONUMENTS, TOMBS, AND TABLETS. 12mo. cloth, 10s. THE OFFICE BOOK FOR ARCHITECTS, ENGIN BUILDERS, CONTRACTORS, and STUDENTS, with Experiments strength of Materials. By GEORGE RENNIE, Esq., C.E. Price 3s. THE BUILDER’S GUIDE: A PRACTICAL MANUAL FOR THE USE OF BUILDERS, CLERKS OE WORKS, PROFESSIONAL STUDENTS, AND OTHERS, ENGAGED IN Deigning or ittpmntfiiiraig tjji Cnnstrartinn nf 33 tunings. COMPRISING A CONCISE AND ARRANGED DESCRIPTION OF MATERIALS, AND DETAILS OF PARTS, WITH RULES AND DATA ’ ' * •» ° Toil' i * * * * > CALCULATING STRENGTHS, * AND DETERMINING SCANTLINGS , . , -AND DIMENSIONS^ a A t «* b 9 j i J J J,-' j J J J *> TABLES OF WEIGHTS, LISTS OF PRICES, ETC., ETC. WITH 165 ILLUSTRATIONS. G. DRYSDALE DEMPSEY, C.E. Iirairan : ATCHLEY & CO., ARCHITECTURAL & ENGINEERING PUBLISHERS, 106, GREAT RUSSELL STREET, BEDFORD SQUARE. 1851 . W. J / . AND J. SEARS, PRINTERS, IVY LANE, ST. PAUl/s. CONTENTS. Page INTRODUCTION 1 SECTION I.— FOUNDATIONS. Points to be attended to. — Rocks, Chalk, &c. — Gravel, Loam, Clays, &c. — Sands, and made Soils. — Piling. — Sand Foundations in Egypt, France, &c. — Pile-Driving by Steam. — Deverell, Milne, and Nasmyth. — Potts’ Pneumatic Piles. — Bog, Moss, &c. — Submarine Foundations. — Mitchell’s Screw Piles. — Decay of Cast Iron and Timber Pilings, and means of protecting them.— Bor- ing Tools. — Effects of alternate Wet and Dryness of Foundations. — Size and Nature of Structures to be considered. — Footings, as ordered in “ Building Act.” — Foundations of Chimneys. — Means of preventing Damp in Buildings. 4 SECTION II.— MORTARS, CEMENTS, CONCRETES, ETC. Value of these Substances in Construction.— Lime. — Pure Limestones. — Marbles, &c. — Rich, Poor, and Hydraulic Limes. — Lias Lime from Aberthaw, &c. — Experiments of Bergmann, Moreau, Saussere, Vicat, and Smeaton. — Mortar or Concrete. — Cements. — Parker's Roman Cement. — Pozzolana. — Tarras. — Fire Proof Cement. 2 5 SECTION III.— MASONRY. Includes Study of the Properties of Stones, as well as the Art of Forming and Combining them in Construction. — Granite and its Constituents, Quartz, Felspar, and Mica. — Sandstones, their Chemical and Mechanical Properties.— List of Quarries, Buildings, &c. — Limestones, Magnesian, Oolitic, and Shelly ; their Chemical and Mechanical Properties. — List of Quarries, Buildings, &c. — Brard’s Disintegrating Process. — Indications of Effect of Weather ; Lo- cal Knowledge, and how to acquire it. — Different kinds of Masonry, Rubble, Ashlar, &c.— Provincial Peculiarities ; Kentish Rag Stone, &c. — Caen Stone, &c. — Cost of Masonry. — Construction. — Lines, Tools, &c. 30 SECTION IV.— BRICKWORK. Manufacture and Varieties of Bricks. — Place and Stock Bricks, &c. — Fire- Bricks. — Hollow Bricks. — Bond in Brickwork. — English Bond, Flemish Bond, Herring-bone Bond. — Garden Wall Bond. — Avoid Timber-bonding, and all Inferior Materials. — Iron Hooping. — Good Bricks, and Good Brickwork. — Brick Walls, and Details of Construction. — Walls of Houses, Warehouses, and Manufactories. — Inverts. — Piers or Counterforts : Corbels. — Strength of Brick- work. — Brick Arches. — Straight Arches. — Guaged Arches, &c. — Chimneys.— Measuring Brickwork. — Useful Data.— Prices. — Scaffolding 57 S "6-6 2. 7 IV CONTENTS. Page SECTION V. — TIMBER, WOODWORK, AND CONSTRUCTIVE CAR- PENTRY. Kinds and Qualities of Timber. — Seasoning, &c. — Patent Process. — Indi- cations of Quality. — Strength of Timber. — Weight, &c. — Deflection and ulti- mate Transverse Strength of Beams, &c. — Practical limits to Strength. — Rules for calculating Deflection and Strength of Beams, Brestsummers, Joists, Rafters, &c. — Examples worked out. — Cantilevers, Brackets, & c. — Bending Forces in Story-posts, Struts, &c. — Direct Cohesion. — Simple Formulae for Ready Appli- cation. — Permanent Loads. — Framing of Woodwork. — Constructive Car- pentry. — Joints. — Halving. — Mortice and Tenon. — Mitring. — Rebating. — Dove-tailed Mortices. — Scarfing. — Construction of Floors. — Double Flooring. — Girders. — Plates, Joists, &c. — Scantling for Joists, &c. — Table of ditto. — Load on Floors. — Trussed Girders. — Conversion of Timber. — Construction of Roofs. — Framing, &c. — Table of W r eights and Scantlings. — Domes. — Useful Data. — Leading Prices, &c — Seasoning, &c 74 SECTION VI.— ROOF COVERING. Slates. — Tiles. — Lead. — Iron. — Copper. — Glass. — Felt. — Asphalte, &c 118 SECTION VII.— IRON CONSTRUCTION. Iron as a material of Building Construction. — Manufacture of Iron. — Pig Iron and Malleable Iron. — Refining, Puddling, Hammering, and Rolling. — Bar Iron of Various Sections. — Standards and Columns. — Girders, Binders, Beams and Joists ; Rules for, &c. — Connection of Iron Members in Building Con- struction. — Roofs, their Construction, Details, &c 134 SECTION VIII.— FIRE-PROOFING, WARMING, VENTILATION, ETC. Comparative quantities of Woods, Metals, and Mineral Substances as materials for Buildings. — Walls of Masonry, Supports of Iron, and Horizontal Surfaces, as Floors, &c., based upon Brick Arches.— Fire-Proof Buildings at Liver- pool. — Prince Albert’s Model Houses. — Hollow Bricks. — Fire-proof Partitions. Staircases and Floors, as constructed in Paris. — Floors in Nottingham. — Patent Fire-Proof Floors. — Warming and Ventilation. — Theory of Respiration. — Constitution of the Atmosphere. — Rarifying and Condensing Methods of Venti- lating. — Elasticity of Gases. — W T arming and Ventilation of the Reform Club House. — Warming by Hot Water. — Theory of Circulation. — Tables and Data as to Pipes and Details 171 SECTION IX.— DRAINING AND SEWERS 180 SECTION X. Appendix of Miscellaneous Notices of Improved Manufactures in Mineral Substances for building purposes, including the principal of those displayed at the 1851 Exhibition of the Works of Industry in Hyde Park 186 THE BUILDER’S GUIDE; ADAPTED AI.SO FOR THE USE OF CLERKS OF WORKS, PROFESSIONAL STUDENTS, AND OTHERS. INTRODUCTION TO OUR READERS. OUR OBJECTS, ETC. For this book, a very extended circulation is anticipated upon two grounds, viz : that it shall be filled with useful matter ; and that this useful- ness shall be realizable by a great number of readers and students. This great number should include readers of at least two classes ; thus, young men studying building constructions, in the position of pupils to architects, engineers, or contractors ; and clerks of works, whether of young, or advanced experience, on whom devolve the duties of superintending the construction of building works, and who have either to make or to preserve a reputation for the intelligent and successful execution of the works confided to their care. To these two classes especially we would dedicate our labours, although there are others, and we would hope many, to whom they may be evidently useful. From this statement it will be readily discernible that we cannot hope to make the whole of our contents equally interesting to all our friends, and that we may be liable to the double complaint of including things which many already know, and of omitting things which many would desire to know. We ask that this may be regarded as necessarily resulting from the greatness of our audience, and not a fault avoidable on our parts. In calling this book the “ Guide ” for builders, clerks of works, professional students, and others, we desire to embrace notices of all principles and points of construction to which careful attention must be devoted in order to 2 INTRODUCTION. obtain soundness and safety in building operations ; and we propose to state these principles and points in the same regular consecutive order, in which they will need notice in conducting a building from the foundation to the roof, and as we go on, we will jot down such data in the forms of tables, notes, &c., as all of us know , but few of us remember , and which by being thus re- corded in these collected pages, will save the trouble of reference to a multi- tude of manuals, or may be, even present the desired information at a moment when no other authority can be applied to. These, perhaps, will be deemed sufficiently large purposes for our work, yet we have the audacity to shadow for it an utility even beyond these, and one of almost superior importance, no less than that of assisting in the design of construction , not indeed, that the executive may thus supplant the legisla- tive, or the architect be overcome by the clerk of works ; but that the latter may have the means always with him, in the workshop, and in the office, of referring the constructive details he is directed to execute to the authority of precedent, and of determining their agreement with rules derived from the safe data of sound and successful works. And if, by such examination, our assistant is led to believe that his orders are inconsistent with the security of his work, who will say that his duty does not dictate a respectful reference to his employer, and a firm advocacy of the principles he finds supported by the experience of others ? Without contending that there are those amongst the professional architects and engineers of our day whose acquirements and experience do not qualify them for able designers, and directors of building works, we need only refer to the fact that the clerk of the works is in some cases the only practical man engaged in the matter, and that the instructions he receives from his employer are occasionally of the most vague and inconclusive character, and in such cases it is evidently of the highest importance that he should so far under- stand the principles of the proposed construction as to be able to examine and approve of them, to secure at any rate the bare safety of the structure. Without such means of examination, there can exist no guarantee that the work shall be permanently sound, while the liability will moreover exist that the mere work of erection cannot be effected without accident. To these and similar causes are attributable the many fearful accidents recorded by the press in which we read of huge warehouses and factory buildings warranted fire-proof \ $*c., falling like card houses, and murdering helpless work- people beneath their ruin. INTRODUCTION'. 3 Let our endeavour, therefore, be welcomed as well directed for the aid of the useful class of conductors in question, and we will undertake to avoid arrogant assumption, and to furnish rules and principles of ready application under most or all circumstances, and which will effectually provide for the permanent security of the buildings themselves and of all property and life committed to them.* * Just as these pages had been written, another “frightful accident” happened in Gracechurch Street, London, in which the entire fall of an immense pile of building, and the loss of several human lives were occasioned, as it is reported, by the accidental fracture of one cast iron girder ! ! ! SECTION I. FOUNDATIONS. Points to bf. attended to —Rocks, Chalk, &c. — Gkavei., Loam, Clays, 8tc. — S ands, and made Soils. — Piling. — Sand Foundations in Egypt, France, 8cc. — Pile-Driving by Steam ; — • Deverell, Mylne, and Nasmyth. — Potts’ Pneumatic Piles. — Bog, Moss, &c. — Submarine Foundations. — Mitchell’s Screw Piles. — Decay ok Cast Iron and Timber Piling, and means of protecting them. — Boring Tools. — Effects of alternate Wet and Dryness of Foundations. — Size and Nature of Structures to be considered. — Footings, as ordered in “Building Act.” — Foundations of Chimneys. — Means of preventing Damp in Buildings. 1. Every-day language recognises the value of a good and secure foundation, and in the practice of building, we find frequent proofs that a want of sufficiency in this department precludes all possibility of substantial super- structure. Falsest of all false economy is that which stints the foundation of a building of its proper materials and dimensions ; for here, re-construction is either impossible, or greatly expensive, by reason of the difficulty of access, while the upper works are ever liable to sudden failure, which may not happen until the entire building is erected. 2. The proper construction of a foundation will depend — 1. On the nature of the site on, or materials in, which, it is to be built. 2. On the influences to which the foundation itself and the sur- rounding and bearing materials are, or may be, exposed. 3. On the kind and extent of structure intended to be erected on the foundation. We will notice these conditions in order. 3. It has been customary to divide foundations generally into two classes, viz : natural , and artificial ; meaning thereby to distinguish between such as are founded on materials of sufficient tenacity to bear the construction, and such as are founded on materials artificially arranged, combined and disposed in order to get the requisite firmness in sites of original insecurity. Now we disregard this distinction, because it will be found that artificial works are required for all foundations whatsoever, in order to make them perfect, and because this distinction seems to us liable to beget a false idea of security in some cases, and a dangerous want of care in conducting the really essential operations of foundation building. 4. The several kinds of material in which foundations have to be con- structed, are rock or chalk, gravel, clays, sands, and made soils of various kinds, and stone of various descriptions. FOUNDATIONS IN GRAVEL, ETC. 5 5. Foundations in Rock . — Of these, the rocks, or native beds of stone, constitute the firmest and least compressible materials, the unstratified rocks, as granite, gneiss, greenstone, &c., possessing these qualities in a higher degree than those rocks which occur in strata. With any of these substances levelling only will be requisite to receive the construction ; and great economy may be sometimes effected by foregoing the idea of levelling to one line throughout, and cutting the rock into steps, removing just sufficient to procure a sound bearing for the work. Or where the original surface is sufficiently low, and is found, on examination, to be free from dangerous fissures, the required level for starting the brick footings or coursed masonry, may be obtained by filling in with rough rubble work carefully bedded in the rock, and well bonded by judicious selection of the size of the stones, and good lime mortar. 6. Foundations in Chalk , fyc . — This material, which is geologically ranked as the last or uppermost of the secondary strata, is met with in various degrees of dryness and of hardness, sometimes so hard as to be used as a building stone, and in other cases soft in an extreme degree, readily yielding to the crushing force of the human hand. Its suitability for receiving foundations varies accordingly, and corresponding modes of treatment become necessary. In the former condition chalk needs little preparation beyond that already described of the harder rocks ; but when soft, always resulting from the percolation of w ater through it, proper steps should be adopted for removing such w^ater, for preventing its future access, and for consolidating the moistened chalk into a firm and unyielding mass. The removal of the water may be effected by forming trenches or ducts leading from the bed of the intended foundation, by adequate fall, to a low r er water course or drain. Preparatory to this, the access of more w 7 ater should be prevented by punning that side of the foundation-trench from which the water percolates with firm clay, or it will in some cases be worth while to introduce a small bed of concrete at such points of access, and thus prepare the chalk for a gradual and thorough drying. The surface of the chalk should then be removed, or at any rate subjected to severe ramming, so as to knock off all loose projecting parts, and consolidate the whole together. 7. Foundations in Gravel , Loam , Strong Clays, fyc . — These may be classed together, because their suitability for our purpose depends upon the same peculiarities of composition, viz : the degree in which their component parts are bonded together, and the degree in which they are, or may be made, free from the influence of water. The clays may be regarded as possessing the most intimate and complete combination of particles, but they differ materially in their tendency to retain w r ater passing through them. Of homogeneous texture, they may be considered as always holding a certain amount of water or moisture, while an excess of it renders them slippy and liable to unexpected subsidence. Thorough draining, by trenching below the bed of intended foundations, becomes necessary in the latter case, and all available means should be adopted of cutting off* all further access of water. In gravel and similar materials, the power of cohesion depends upon the intermingling or binding of the pebbles, &c., of which they are composed, and this binding is most efficacious when the component parts exist in considerable variety of size. Thus if the pebbles in gravel are all large, and 6 FOUNDATIONS IN SAND. no cementitious substance be present, it will have little cohesion ; and similarly, if the particles are all equally minute, it will partake of the nature of sand, and be equally incohesive. But where consisting of pieces of varied sizes, the entire mass becomes consolidated, and constitutes a good foundation. It will be found worth while, in some cases, to sprinkle a little lime grouting over the bed of trenches cut in these materials, by which the mass becomes more thoroughly concreted together, and the passage of water is rendered still more difficiilt. 8. Foundations in Sands and made soils. — In dealing with this class of materials, the builder will find the greatest need of thorough examination, and strict supervision. Made soils are seldom trust-worthy, unless they are for a considerable depth constructed of water-passing materials, are thoroughly under-drained, and have undergone gradual subsidence through a lengthened period of time. They will moreover require a thorough ramming, and all rotten or defective parts should be carefully picked out and made good with sound materials. When thus treated, and thoroughly drained, a plentiful treatment of good lime grouting will be found a valuable addition. If there is reason to fear the subsequent admission of water, or if it involve great expense to stop it out, a thick bed of concrete had better be laid at once. For concrete, it is usual to specify the nature of its materials and the pro- portions in which they are to be mixed. Sometimes it is composed of gravel and lime, and sometimes of gravel, sand, and lime. The lime is an essential material as a cement for uuiting the other constituents, the stones in the gravel serve to give hardness and firmness to the mass. Sand, when used, is to be regarded rather as an adulterant than an essential component. The value of the compound consists in its thorough concretion , and such materials and proportions are best as the most effectually attain this condition. The materials will of course be procured from the nearest place, where of suitable quality, according to the locality of the work. If the gravel be of proper size, the sand thoroughly clean and sharp, and the lime of average quality, five or six parts of gravel and sand may be mixed with one of lime. When the proper proportions have been determined they should be steadily adhered to, and accurately guaged in each preparation of concrete. The materials should be mixed in the dry state, and then moistened and well beaten until a thorough admixture of the parts is effected, and the mass is brought to a tough consistency, when it should immediately be filled into barrows, and teemed from a height never less than six feet. It should be thus deposited as near as practicable to the spot where required, so as to need as little levelling as possible, If the intended total depth of the concrete exceeds 18 inches, it should be brought up in two or more layers, never more than 12 inches each, and each layer completed and brought to a level surface before another is commenced. 9. Foundations in Sand. — Sand if coarse in quality, dry, and sharp or angular in the form of its particles, is frequently found to afford a tolerably good base for foundations ; not so good indeed as gravel of variable structure as already explained, yet sufficiently firm, if well supported by the surrounding materials, to receive ordinary foundations. It will, however, be improved by a little lime grouting, and will require all possible precaution for preserving it from the insidious action of water, percolating through it from springs, or FOUNDATIONS ON PILES. 7 upper drainage. When, however, sand occurs in a shifting condition,. con- stantly sliding away from the inclination of its bed, or from want of cohesion ; or when it assumes the form of a quicksand falling in through wide fissures, and drifting into heaps, filling up holes in the subsoil, and undermining the surrounding materials by gradual insinuation among them, complete pre- parations become requisite in order to prepare for the building of foundations. In these cases the access of water and drifting sand must be intercepted, which may be effected by the use of concrete, aided by draining of the water from the upper strata. Or a row of sheet-piling may be driven above the intended site for foundations, the interstices caulked , that is, filled up with oakum driven in with a tool, and the surface afterwards well coated with pitch. If the existing bed of sand be of small depth, it may be found worth while to remove it altogether over the surface required for the foundations, clear out the trench completely, level the surface of the sub-materials, if good, shore up the sides of the trench with rough 3-inch planking, well pitched, and fill in with concrete or rough masonry. 10. j Foundations on Piles. If, however, the sand be of great depth and extent, piling will become necessary. Piles thus employed to procure a firm support for buildings, effect this purpose in one of two ways — either by passing through the loose materials, as sand, &c., and reaching a solid sub- stratum of chalk, &c., into which they are driven so as to secure a firm footing and position ; — or by penetrating the loose material to such an extent that the friction between the sides of the piles and the surrounding material is sufficient to preserve them in their places, and prevent future subsidence. This latter condition is evidently compatible only with stationary sands. If they have aiiy disposition to shift, it becomes indispensable that the piling reach an independent footing in the firm material beneath, and thus afford a foundation free from the action of the sand through which it passes. Even with such piling as this, it may be advisable to protect it with a row of sheet- piling, driven on that side from which the sand has a tendency to move, sa as to protect the work from lateral pressure hereafter. The piles should be of Memel or Dantzic whole timber, from 10 to 15 inches square, care being taken that they are nice straight grown sticks, free from shakes, and in all respects sound and perfect. They must be properly shod with iron and pointed, and the tops squared and fitted with wrought iron rings or collars, to prevent splitting by driving. Their length will of course depend on the depth of the soil through which they are to be driven, or its tenacity. The monkey of the pile engine is usually from 8 to 15 cwt. in weight, and each pile should be driven until 10 blows of this monkey will not force the pile down more than a quarter of an inch. When all thus driven to the proper depth, the tops of the piles are to be carefully squared to an uniform level throughout, and the upper timber work fitted. Longitudinal half-timbers, 5 to 7 inches wide, and 10 to 14 inches deep, are first bolted to the piles, notched down upon shoulders cut for them. These constitute the walings, and serve to bind the whole pile-framing together. If the piles be sufficiently near to each other (say not more than 2ft. from centre to centre) the longitudinal planking, which is rough, and 3 or 4 inches in thickness, may be spiked at once down on the surface formed by the piles and waling. If the piles are further apart it will be necessary to fix transverse sleepers, say 6 inches by 6 8 SAND FOUNDATIONS IN EGYPT, F.TC. inches oil the walings, in order to receive the planking which is to be spiked down upon them. The heights at which the pile heads are first levelled will of course depend on the determination as to which of these methods is to be adopted. The annexed figures shew the two pile structures here described. Fig. 1 . represents a plan of a pile-foundation as first mentioned, shewing the heads of the piles in one part, the waling fixed in another, and the planking added in the remainder. Fig. 2 . shews a cross section through the waling and future wall. Fig. 3. is a plan in which the piles are further apart, and shews the piles alone and with the waling, sleepers, and planking consecutively added. Fig. 4. is a cross section through the waling, planking, &c. Fig. 5. shews the head of a pile protected with wrought iron ring, ready for driving. Fig. 6 . is the top of a pile shod with wrought iron shoe, and Fig. 7. is a plan of the shoe separate. The ring for head of pile should be made of iron 3 inches by | inch, made cylindrical, 9J inches in diameter internally. It will weigh about 11 lbs., and if shrunk on, that is, soundly welded, and put on tight on the pile, while it is hot, it will cool to a contracted diameter and fit the pile tightly. The shoe should be made with four straps meeting in a tapered point, the straps being 10 inches apart. These straps may be 9 inches long in the parallel parts, and the length of taper should be about 15 inches, to make them easy for driving. Each strap to have a J inch hole forged in it for | inch spike. The straps should be made of bar iron 2£ inches by £ inch. They will weigh about 28 lbs. or 5 cwt. each, and should be well formed and tapered and soundly welded, without cracks or flaws in the metal. The spikes for securing them to the piles are to be f inch diameter, formed with strong rose heads, the ends properly pointed and fitted for driving into the piles, after the holes have been angered. The piles should be carefully fitted to the top rings and bottom shoes, and no careless workmanship be permitted on any account, as the soundness and efficiency of the piles will depend to a great extent on the exactness with w hich these fittings preserve their position w hile the driving is proceeded with. 11. Sand Foundations in Egypt, France , Spc . — During the interesting excavations carried on for examining the Egyptian Pyramids, a few years since by Colonel Vyse, andunder the immediate superintendence of Mr.Perring, a curious mode of forming foundations in sand was brought to light. It appears that the stony surface of the desert had been made level by a layer of fine sand, and confined on all sides by a stone platform 14 feet C inches wide, and 2 feet 9 inches thick, which supported the external casing, and the Pyramid (that of Dashhour) was built upon the sand, which is firm and solid. Mr. Perring met with several other instances in Egypt where sand had been thus employed, and if it be retained in its place, it may be apparently depended upon. The blocks forming the platform were laid upon four courses of bricks, and several of the blocks of the casing were held together by stone cramps of the double wedge form. Foundations on sand were extensively adopted by M. Devilliers in 1822, in constructing the French Canal of St. Martin, but we have no account of the manner in which it was employed. In 1830, Captain Gauzence of the French Engineers, used sand for supporting the portico of the guard-house of Mousserolles at Bayonne. In this case the surrounding soil was a greasy and slippery clay, which SAND FOUNDATIONS IN EGYPT, ETC. 9 Fig. 3. 10 IMPROVEMENTS IN DRIVING PILES. extended to a considerable depth, and it was first proposed to lay down a platform of wood as a base. Captain Gauzence’s proposal having however been approved, the soil was cleared out, forming a trench about 3 feet deep below the intended construction. This space was then filled with sand well rammed. On tliis, two courses of asldar masonry were laid and covered with a course of dressed stone, forming the foundation. Before completing the columns, one of them was loaded with ten tons of lead without producing any sensible depression. The building was finished in October 1830, and no settlement has since occurred, while a wall of the same guard-house, otherwise founded , has settled considerably. For some of the fortifications of Bayonne, where buildings had to be built on made ground, the same mode of founding has been successfully adopted. In 1836, a sand foundation was employed, about 2 feet 6 inches thick, with equal success, for the quay wall of a harbour on the coast of Brittany. Another mode of construction was resorted to in providing a foundation for the Artillery Arsenal at Bayonne. The soil in this case was of the same slippery kind as that met with at the guard-house, and wooden piling was necessarily interdicted, because at high water a bed of water penetrates the soil, which rapidly destroys wooden piles or platforms. Colonel D urbach therefore determined to use what may be termed 'piles of sand. The forge department of the Arsenal is surrounded by square piers united by a wall, the whole constructed of masonry, and the weight of one of these piers, with timber-work supports, is about 35 tons. The foundation piles are so arranged that each bears about 2 tons. The operation as carried on in this instance, was begun by driving into the ground common wooden piles about 6 feet 6 inches long and 7 inches square. These were then withdrawn, and the holes thus formed filled with sand. The surface was then levelled, the sand rammed in, and the masonry built upon it. Colonel Durbach’s plan was, with some modification, adopted in 1833, by M. Mery, in the canal of St. Martin at Paris, in constructing a lateral culvert which passes through loose ground into which water percolates. Fearing the sand would be washed away, however, sand mortar was made use of, composed of one part of hydraulic lime to six parts of sand, which soon consolidated. It was found that the sand should be moderately fine, clean, and free from earth, and rammed in layers of 8 or 9 inches thick. 12. Improvements in driving Piles — Devei'elVs. Great facility in pile-driving has latterly been attained by the application of the power of steam to this purpose, in lieu of the power of men, as employed in the old pile-engines known as Bunce’s and Vauloue’s engines. One of the earliest intimations of this application of steam power appears in a patent granted to William Deverell, of Blackfriars, dated June 6, 1806, and entitled, “ Improvements in the mode of giving motion to hammers, stampers, knives, shears, and other things, without the application of wheels, pinions, or any rotative motion, by means of various powers now in common use.” This apparatus consisted of a steam cylinder, with a piston and rod in it ; a hammer being attached to the outer end of the rod, and raised by steam admitted beneath the piston by valves or cocks. The steam thus admitted may be condensed, or blown off, when the piston and hammer will descend, being urged both by their weight and by the elasticity of the cushion of compressed air in the cylinder above the piston. Several varieties of arrangement were suggested, IMPROVEMENT*) IN DRIVING PILES. 11 establishing this early origin of the application of steam to the purposes of the hammer, monkey, or ram. 13. Milne s. — In 1839 Mr. James Milne applied steam to the purpose of pile- driving, in conducting the works at Montrose Harbour. In this appli- cation the ordinary clipper or clutch with its slides is used, the upper part of the clipper being made long enough to let the slides rise 15 inches after dis- engaging the ram by the slips. The chain of the ram, being shackled to the clipper, passes over a pulley at top of the guides, and is led off to the other part of the machine by another pulley below. The hoisting machinery, which was substituted for the common crabwinch, was put on a framing, placed at a distance behind the guide-frames. This new gearing consists of a pulley, running slack on a shaft, and driven by a rope from the steam-engine. A friction- strap is placed in a seat turned in the centre block of the pulley, and its extremities embrace the prongs of a clutch when it is engaged, this clutch sliding on keys sunk in the shaft, and being engaged and disengaged by a forked lever. The ram-chain passes through this lever, and is coiled upon a cone, passing through an aperture in the flange of it, where it is fixed by a pinching screw. This machine was worked from the steam-engine (set up for pumping, &c.) by a pulley 4ft. lOin. diameter, making thirty-five revolu- tions per minute, giving motion to the pulley just described, and causing the shaft and cone to revolve with a velocity of 48.33 revolutions per minute. With the ram of 12cwt., worked from the smallest end of the cone, this speed gave about seven strokes per minute from the height of 10 to 12 feet, being six or seven times the effect accomplished by manual labour. 14. Nasmyth's . — On the 24th July, 1843, Mr. James Nasmyth obtained a patent for “certain improvements in machinery or apparatus for driving piles ; part or parts of which improvements are applicable also to forging and stamp- ing metals and other substances.’* Mr. Nasmyth had previously, viz., June 9th, 1842, obtained a patent for a similar purpose. Mr. Nasmyth's effective apparatus consists of a steam cylinder, closed below, but having openings at the top to allow the passage of air. A piston works in the cylinder, and its rod passes through a steam-tight aperture in the bottom. The monkey, or driver, weighing two and a half tons i is attached to this piston-rod. The engine is worked by high-pressure steam, admitted through the induction- pipe beneath the piston, and raising it with the monkey attached. Having arrived at the required height, the induction is closed, and the eduction-pipe opened, and the piston, with the monkey attached to its rod, falls on the head of the pile. A heavy cap of iron slides between two vertical standards, and guides the direction of the pile, which passes through a hole formed in it for that purpose. In the first trial, this engine drove a pile, 14 inches square, 15 feet into a coarse tenacious clay, with twenty blows of the monkey, in the space of 17 seconds, the engine working about 70 strokes per minute. At Hevonport and other places this machine has been worked with great effect, and has been found to effect immense economy of time and cost when the quantity of work to be done is of considerable extent. 15. Potts'. — This invention, for which letters patent were obtained, Dec. 5th, 1843, by Dr. L. H. Potts, comprises four distinct purposes. First. The application of hollow piles of iron in constructing piers, em- bankments, breakwaters, &c., which piles may be of cylindrical or other suit- 12 FOUNDATIONS IN BOOS, MOSS, PEAT, ETC. able forms, and are to be sunk by withdrawing from their interior the sand or other matters filling the space in which they stand. Second. The application of skeleton frames or cases in connection with hollow piles. Third. The forcing or injecting by hydraulic pressure, around the base of the piles, such chemical solutions as will solidify or consolidate the sand, &c., on which they stand ; and, Fourth. The application of cements in a state of dry powder, which are intended to become solid under water, and thus form an artificial rock. The first of these objects is carried out thus : — The hollow pile is open at both ends ; and, when to be driven in sand covered with water, the pile is placed erect on its destined site, the lower end being open, and the top closed with an air-tight lid, connected by a pipe with a receiver. The receiver is connected by another pipe with a three-barrelled air-pump, the working of which exhausts the air from the hollow pile, raising the sand and water from the bottom thereof, and causing it to sink to the required depth. The materials thus extracted pass through the pipe into the receiver, which is emptied when required. In soils which require loosening for the introduction of the piles, the inventor effects this object by passing an instru- ment adapted for the purpose down the pile, or pouring water into it. Hard substances may be acted upon by ordinary ' boring tools. Hollow piles of large diameter may be similarly sunk, by using a smaller exhausting pipe, or “ elephant or operating trunk,” within the large pile. The “ skeleton frames” are intended to secure the piles in their proper relative positions, and for this purpose are cast with holes to fit over the piles. When the piles are thus secured in their places, they may be filled with concrete or rubble stones. But if the native soil be of a yielding nature, it should be first consolidated ; which Dr. Potts effects by pouring down, within the piles, such chemical solutions as the character of the soil requires. The cements to be employed in a dry state are the hydraulic cements, to be used separately, or mixed with stones, sand, or shingle, conducted to the foot of the pile by a hopper and tube, there mixed with the water, and thus consolidated. Among many applications of this useful invention in pile-sinking , rather than pile-driving , the iron bridge over the Shannon, on the Midland Great Western Railway, may be mentioned. Each pier of this structure is founded on 33 piles, ranged in 11 rows of 3 each. Each pile is ten feet in diameter. In driving them, a vacuum of 26 inches of mercury, equivalent to about 131bs. per superficial inch, was created within the tube, and the effect was instantane- ous ; the whole rapidly sunk 6 feet in the ground. Piles thus sunk arc appropriately termed “ Pneumatic Piles.” 16. Foundations in Bog , Moss , Peat, fa. — Although, in the course of ordi- nary construction of buildings , it may never happen that such foundations as these may become necessary, yet it will be well to glance briefly at the methods adopted for overcoming these difficulties, in order to obtain secure bases for other constructive works — such as railways, &c. — as this glance may furnish us with hints capable of application, directly or otherwise, in our future experience. In these materials, no idea can be cherished of at once procu- ring a steady and immoveable basis for our foundations. The whole that can be accomplished, is to provide an extended and well-bonded bearing, capable of preserving its consolidation positively in itself, while our other measures for the gradual drying and draining of the surrounding materials arc taking SUBMARINE FOUNDATIONS, BRIDGE FOUNDATIONS, ETC. 13 effect. The construction ordinarily employed consists of timbers, square or round, laid in parallel courses or layers, crossing each other alternately, and bound together by pickets, or twig-bands. Timbers thus employed arc termed fascines , or bavins , and were extensively used by Belidor and other celebrated engineers, in water-works and military operations. Those used by Belidor consisted of timber shoots of 6 or 7 years’ growth, from 7 to 11 feet in length, and made into bundles 30 inches in circumference, tied with three bands. Subsequently, a method has been used of compressing the branches, or brushwood, into rectangular masses, one-third their original thickness. These are then bound, at intervals of 2 feet in length, with copper wires, and the ends of the fascines sawn evenly off. This method has been extensively adopted with much success by Mr. B. Mullins, in Ireland, — a press, worked by wheel, pinions, and rack, being introduced for the purpose of compression. The same gentleman, in constructing railways over bogs, has formed the bed, or seat, with dry peat, well chopped and trampled. When the bog has been deep and wet, and time could not be allowed for awaiting the effect of thorough drainage, side and catch-water drains were formed at proper distances apart, (which must never be omitted,) and a layer of fascines was used, 12 inches square, and closely bound with pickets or twig- bands. These were laid transversely on the bog, and over them longitudinal pieces of native round timber, about 9 inches diameter, passing each other 2 or 3 feet at the ends. On the upper surfaces of these, level beds were adzed for the rough cross sleepers, about 12 x 6 inches, which were firmly spiked down at the distance of 4 feet apart from centre to centre. Half baulks of timber were placed longitudinally on these, to carry the rails, and the space filled to the bottom of the rails with gravel and sand. In the formation of the famed Chat moss embankment, for the Liverpool and Manchester railway, by the late Mr. G. Stephenson, hurdles bound with heath and brushwood were combined and arranged in layers, and, after being thoroughly drained, dried moss was used in making up the embankment. 17. Submarine foundations , Bridge foundations , Sfc. A few notes on this department of construction will inform our young practitioner of the methods usually employed in this class of works. In order to exclude the water from the site for the intended piers, wharf, and sea walls, dock entrances, &c., a coffer dam is constructed. This consists of a double row of piling, driven parallel to each other. Thus the piles in each row are fixed close together, but the two are constructed at a distance, say of from 3 to 10 or 12 feet apart, according to the intended height of the dam, &c. Horizontal half-timbers or walings are bolted along the piles near the top, thus securing them in their places : — cross ties and pieces are also fixed between the two rows of piling to keep them in proper relative position, and the space included between the two rows is then filled with clay well rammed down, thus forming a water-tight enclosure of the space whereon the operations for constructing the work, are to be conducted. Pumps are then applied to remove the water from the space, and the work of construction proceeds. Many great works have been founded on the European Continent, by another method of con- struction, which was much approved by Belidor, and is, by the French termed encaissement. In this mode, main piles are driven with sheet , or half- timber-piling, between them, and the whole secured and bound with waling. 14* SUBMARINE FOUNDATIONS, BRIDGE FOUNDATIONS, ETC. The space to be occupied by the foundation, having been wholly surrounded by this timber encaissemcnt, and the loose material within removed, concrete or dry stones are thrown into it and consolidated until the mass reaches the level of the water. One of the oldest methods of forming a foundation for bridges is by means of caissofis, which, originally, were mere baskets of strong construction, made of the boughs or branches of trees, and loaded first with stones enough to sink them through the water. They were then filled with similar materials, of stones, &c., until the mass reached within 12 or 18 inches of the lowest water level. Subsequently these basket-caissons were abandoned for wooden chests strongly bound with iron, which were weighted with masonry and thus sunk to the bed of the river. The two bridges over the Thames, of Westminster and Blackfriars, were built by Labelyeand Mylne respectively on caissons of this description. It should be noticed that in ancient pile-driving, the heads of the piles were not levelled to receive a timber and planking platform, but left rough, and the space between the piles filled in with a kind of concrete called beton by the French, and w hich was brought up to a level surface or bed for the first course of stone-w r ork. Foundations are sometimes formed in w’ater by simply depositing the separate stones in the bed of the stream. In the construction of Ardrossan harbour, in Ayrshire, N. B., Telford adopted this method with success, and at considera- ble economy. In this case the stones were conveniently procured of large dimensions, from 6 to 10 feet in length, and from 3 to 5 feet in width. Each stone was held by the implement known as “ nippers,” or “ devil’s claw’s,” and lowered by a crane through a depth of 6 or 8 feet of water, into a hard and solid foundation. The blocks were deposited end to end, and by successive layers of them the work was brought up to the level of low’ water spring tides. The whole breadth was then levelled, and by chipping, a bed was prepared for the first course of dressed masonry. In constructing the pier of Aberdeen a much bolder method was ventured by Mr. Gibb. This pier extends into the sea, with a base 75 feet wide, and the bottom w r as thus en- tirely constructed of irregularly shaped masses of stone, which were conveyed to the spot in boats and tumbled in to the depth of 10 or 12 feet. The bottom under this foundation is described as only loose sand and gravel; the ashlar facing is begun about 1 foot below low w’atcr mark, and carried up to the top of the pier, of which the total height is about 33 feet, being 28 feet wide on the top, and formed with concave batir on each face. In the erection of iron columns for piers of bridges, &c., in water, a method has been suc- cessfully adopted by first sinking iron cylinders larger than the intended columns, and building the work w ithin these. The terrace pier at Gravesend stands on iron columns which were fixed in this manner. Cast-iron cylinders, 0 feet in diameter, were sunk through the bed of the river to the substratum of chalk, the material being excavated as they sank, and additional lengths added as required, thus forming miniature coffer dams, and the top of them being always kept above the level of high water. The bottom being levelled, a floor was formed of tw o courses of dry bricks, and 1 8 inches of brick-work in Roman cement, with two courses of plain tiles also in cement, to break joints, and thus keep out the land springs. This cement bottom being finished, a concrete of Thames b dlast and cement was poured in, upon which, w hen properly set, a stone base for the column w r as set, proper holding bolts and SCREW PILES. 15 washers being built in, as the work proceeded, for fixing the columns. Around the foundation thus formed, the cylinders were allowed to remain, the upper tiers being removed when the work was finished. 18. Screw Piles for Submarine Foundations. Mr. A. Mitchell is the inventor of this most ingenious and useful manner of forming foundations for light- houses, &c., on loose sand or mud banks, wholly or partially covered by the sea, and where the erection of permanent edifices had previously been deemed hazardous, if not impracticable. The origin of the screw pile was the screw mooring , which was designed to obtain a greater holding power than any of the usual mooring-anchors, or blocks, of however large dimensions. Experi- ment had proved that if a screw with a broad spiral flange were secured on a spindle, and forcibly propelled by rotary motion to a certain depth into the ground, an enormous force was needed to extract it by direct tension. In practice this power to resist direct tension becomes relatively much greater, owing to the obliquity of the tension and the curve of the buoy cable. Hence it was proposed to use a combination of these screws or screw-piles to form a foundation for supporting a platform, columns, &c., whereon lighthouses and other buildings might be erected in exposed situations. In the year 1838 this plan was adopted for the lighthouse on the Maplin Sand at the mouth of the Thames, being supported by the approval of Mr. James Walker, C.E. For this purpose 9 piles, having stems 5 inches in diameter, and screws 4 feet in diameter, were driven 22 feet deep into the mud, and allowed to remain 2 years before the works were proceeded with. The lighthouse was subse- quently constructed and certified by Mr. Walker to stand perfectly well. At the entrance to the harbour of Fleetwood on Wyre, a lighthouse was, mean- time, erected upon 7 iron piles, having screws of 3 feet diameter, driven 16 feet into the bank, which is of loose sand, about 2 miles from the shore. Timber supports, 48 feet in vertical height, were fixed on the piles, to carry the house and lantern, the structure being completed in six months, and with perfect success. The screw piles have since been extensively adopted for similar purposes, and are now enjoying a growing reputation. 19. Our summary of notes on submarine foundations would not be complete without some brief notice of the action of sea-water on cast-iron piles, and of insects upon timber piling. Cast-iron exposed without protection to the sea-water, suffers rapid corrosion, or rather conversion, into a material of extreme softness, and utterly unfit to sustain considerable superincumbent pressure. No better authority can be quoted than that of the eminent chemist, Faraday, in describing these effects. “ Between these two bodies, (cast-iron and sea-water) there is a vigorous action ; as far as I have been able to observe, it is greatest in the water near the surface, less in deep water, and least of all when the iron is buried in sand, or earth, or building matters, (into which the water may penetrate,) for then the oxide and other results formed, are detained more or less, and form, sometimes, a cement to the surrounding matter, and always a partial protection. Soft cast-iron, as far as my experience goes, (which is not much,) corrodes more rapidly than hard cast ; and the soft, gray and mottled iron, more rapidly than the brittle white iron.’* By way of remedy, Professor Faraday refers to a coating of paint, tar, or bituminous matter and zinc deposited by voltaic action. He also deems it probable that “ bv investigation and trial, different sorts of iron might be easily distinguished 16 BORING TOOLS, ETC. and prepared, one of which should protect the other ; thus soft cast-iron would probably protect hard cast-iron ; and then it would be easy to place the protecting masses where they could be removed when required. ,, The Professor concludes : “ Hence, though iron be a body very subject to the action of sea-water, it does not seem unlikely that it might be used with advantage in marine constructions intended to be permanent, especially if the joint effects of preserving coats and voltaic protectors were applied.” The conclusion to which we believe all who are practically acquainted with this subject, are compelled to arrive, is, that adequate and practicable means of protecting cast- iron from the action of sea-water, are still desiderata of the highest importance. Timber exposed to salt water is subject to the ravages of an insect known as the teredo navales , while under other circumstances the white ant is a similarly mischievous organ of decay. The most efficacious coating appears to be pitch or tar from which all the ammonia has been removed, and this material seems all the more operative in proportion as it is made to saturate the timber. Corrosive sublimate was applied for this purpose according to the mode known as Kyans process, but has subsequently been abandoned in many cases in favour of tar (free from ammonia) with which the pores of the timber are saturated by first withdrawing the moisture, and then injecting the preparation in close vessels, boilers, or troughs. 20. Boring Tools for examining strata , obtaining water , Spc. The principal Fig. 8. 1 \ Boring Cliiaels. of these tools are represented in figs. 8 to 20. Fig. 8 shews theplain chisel or cutting tool, used for cutting a vertical hole through the strata to be examined. The chisels simply detach the materials. They are made from l£ inches to 4 feet wide, according to the size of the hole to be perforated, and are turned round and driven downward like all other boring tools by being gripped above with the tillers, shewn in figs. 9 &10. The tillers are levers made to em- brace the heads of the boring tools, < by the screws shewn, and adapted to be worked by two or more men. A more effective tool in cutting hard j] strata is the Z chisel , shewn in fig. 11. This is formed with sharp cutting edges turned obliquely from the body of the tool, and requires more labour in working than the plain chisel, but is correspondingly effective. For scraping round bored holes, and detaching loose flint stones, &c., the springs shewn in fig. 12 are employed. These are made wholly of steel, about 3 inches wide, and bare inch thick. The diameter of the bore which they form is about 12 inches, sometimes more, however : one edge of each spring is sharpened ; thus a is sharpened on the upper edge, and b on the under edge. Thus they form a cutting tool, being used vertically, and fixed to the rods. Figs. 13 and 14 represent one of the augers , which are made nearly cylindrical in figure with sharp cutting edges, and helical discs rivetted to the upper edge. These tools are well adapted for cutting out the strata, and turning it upward for removal, acting similarly to a common gimlet when used to perforate wood. Boring augers are made from 2 inches to 4 feet in diameter. Fig. 15 shews a section of one of the Figs. 9 aud 10. n _ M L Tillers. Fig. n. 1 BORING TOOLS, ETC. 17 Springs. Auger. Shell. shells or vertical cutting tools, which are made of plate iron, about 3-16ths of an inch thick, having a strong bevelled rim of steel securely rivetted to the lower edge. These shells are made about 5 feet long, and from 1 £ inches to 2 feet in diameter. For raising the tools, the implement shewn in figs. 16 and 17, and called the lifting dogs , is employed. Figs. 16 and 17. This consists of a strong hook made in a forked ^ ^ form, and well adapted for its purpose. The worm Fig. 18. represented in fig. 18, is formed in the manner of a corkscrew, and intended for use in getting hold of rods, which may become broken by stubborn ma- terials, &c. In such cases the bro ken rod has to be raised, aud a per- fect one lowered instead. These Lifting Dogs, worms are made of various sizes, from 2 inches to 18 inches in diameter. The crow's foot , shewn in figs. 19 and 20 is another useful implement for taking hold of a broken rod, or holding a rod, while another, which may have inadvertently become detached, is secured to it. Eye-bolts, swivels, hand-dogs, Figs. 19 and 20. spanners, &c., are also among the tools of the borer engaged in trying for foundations, or seeking for water. As the boring continues and the working tool descends, it becomes necessary to lengthen the aparatus, the workmen remaining on the surface of the ground, or at the bottom of an excavation capacious enough to hold them, and enable them to turn the tillers, remove the borings, &c. For this purpose of lengthening, more bars or rods of first quality iron are used, one end of them being formed with a screw and shoulder, and the other tapped with a hole to fit. In this manner they are suc- cessively applied, on the top of each other, and firmly united, so that the turning action imparted by the workmen above with the tillers, is duly conveyed to the working-tool at the bottom of the rods. c W orm. IZ_2 Crow’s FooL 18 CONSTltUCTION OF FOUNDATIONS. 21. We have stated (paragraph 2) that the influences to which foundations and the surrounding and bearing materials are, or may be exposed, should be considered in determining the proper construction for foundations. Thus some foundations are liable to the periodical presence of water, than which nothing can be more detrimental to the stability of our work. Building sites which lie low in relation to the surrounding district, are especially liable to this casualty. In such cases thorough draining into a low r er drain or duct is absolutely necessary, as without this, no precautions for preserving the strips of ground occupied by the foundations in a dry and safe condition, can possibly be effective. The enemy will yet insinuate himself through the adjoining strata, and undermine the foundations by rising beneath them. Concrete is, under these circumstances, a valuable substratum, but in pro- portion to the extent and weight of walls to be erected, it is required to be increased in thickness, and the expense is proportionably augmented. In situations liable to alternate dryness and moisture, no wood should be used. The soundness of timber can be preserved only when always immersed in w 7 ater, or always kept free from it. This material is con- sequently utterly inadmissible under these liabilities which may occur from a variety of causes ; thus, according to the season, some sods are apt to be flooded, or drained dry, w r hile a variety of operations on the adjacent ground may produce similar alternations. Again, in a continuous foundation, it sometimes happens that a variety of substrata are intersected, some being much more liable to a gradual yielding than others. In those cases it is highly desirable to equalize the nature of the various materials to one uniform rate of compressibility. For this purpose it will often be worth while to remove considerable masses of the subsoil, in order to fill in with homogeneous materials. Where the superstructure is intended to be con- tinuous, and cracks and settlements are to be avoided, the entire bearing surface for the foundations should be imperatively brought to one condition of hardness and incompressibility, adapted for permanent endurance. It will be readily understood from these explanations that deep foundations are not always desirable, and that the security of these works is bv no means invariably proportional to the depth from the surface at which they are laid. In cases only wdiere the additional depth enables us to perforate a bad material and reach a sound one, or the more effectually to cut off the admission of water, does this rule apply. 22. We have now to consider the kind and extent of structure intended to be erected on the foundation (paragraph 2), as affecting the construction of it. That the resistance required to be exerted by a foundation will depend on the weight to be erected upon it, is a principle too self-evident to need proof ; and that the effect of this weight may be varied by the purposes to which the structure is to be applied, is a collateral principle equally clear, and almost equally important. Thus the foundations of a garden wall, will w idely vary from those of a seven-story mill, and these again from those of a chimney intended to be raised 400 feet high. Agaiu, in the first of our instances neither rocking nor concussion need to be provided for ; while the third will be liable to a severe sw'aying or oscillating influence, from which the second is commonly free. Now if the entire struc- ture of a wall or building be so thoroughly bonded together that its own and FOOTINGS OF WALLS. 19 supported weight are faithfully transferrred to its base (which we are to suppose) it follows that the effect ou the foundatiou, per superficial foot, will be reduced in proportion as the base of the work is extended or enlarged. Hence the reason of footings, or extended bases. By this form also, the mechanical requirement of stability is at the same time satisfied. The effect of these footings or spreadings is readily calculated. Thus, if the base of the wall is 18 inches wide, and the superimposed weight equal to 1 ton per superficial foot, each foot run of our wall would, without footings, exert a pressure of 1J ton on the subsoil, whereas, if by footings the width of bearing is increased to 36 inches, the pressure per foot run of the work is reduced to J ton, and a foundation will be equally strong in the latter case, which has only half the resisting power required in the former. 23. Footings of icalls of Buildings. The “ Metropolitan Building Act” being an authority in this matter, to which we have, occasionally at any rate, to submit, may be referred to for instructions. For buildings of the “ First or Dwelling House Class,” which are defined to be buildings more than 70, and not more than 85 feet high; or covering more than It squares ;* or containing 7 stories, the footings are directed as follows. The bottom of the wall, whether external or party, at least 21 J inches thick. Footings 11 inches high, 17| inches wider in the bottom course than the wall, the top of the footings being 3 inches below the surface of adjoining ground, and 9 inches below surface of lowest floor of the building. For extra first- rate buildings, viz., those more than 85 feet high ; covering more than 14 squares ; or containing more than 7 stories, the same dimensions of footings are ordered. For second and third-rate dwellings, viz., those more than 38 and not exceeding 70 feet in height; covering more than 4 and not exceed- ing 10 squares ; and containing 5 or 6 stories ; the bottom of external and party walls is to be 17 £ inches thick; footings 13 inches wider, and 8 inches high, and top course 3 inches below ground, and 9 inches below lowest floor, as before. For fourth-rate dwellings, being not more than 38 feet high, covering not more than 4 squares, or containing not more than 4 stories, the external and party walls are to be 13 inches thick at the bottom, footings 8 £ inches wider than the wall, and 5 inches high. Depth of upper surface of footings as before. Figs. 21, 22, and 23, illustrate these dimensions. It is to be remembered Fig. 21. Fig 22. Fig. 23. First Class Footings. Second and Third Class Footings. Fourth Class Footings. * It will be remembered that a square is a surface equal to 100 feet. Thus a space horizontally measuring 10 feet by 10 feet contains one square. A building measuring 50 feet by 28 feet on the plan contains 14 squares. 20 FOUNDATIONS OF CHIMNIES. that in these instructions the walls are supposed to be deeply sunk in the ground to form basement floors, and will have the lateral support of area walls and cellars, &c. In constructing Mills, Engine-houses, &c., much additional allowance is needed to secure against the effects of the machinery in shaking the structure. The angles of windows, doorways, and openings, are always weak points, and in proportion to the number and size of these, extra firmness should be sought in the foundation. 24. Foundation* of Chimnies. A few notes on this class of structures cannot fail in being useful to the young practitioner. The chimney at the Alkali Works (Lee and Burnett’s) at Felling, near Newcastle-on-Tyne, has an extreme height from foundation to underside of top, of 212 feet. The submaterial is hard clay. Extreme diameter at bottom of foundation, 27 feet 6 inches. Thickness at bottom of footings, 6 feet 6 inches, gradually reduced to 3 J bricks, (say 2 feet inches,) which is the thickness of the chimney for the first 36 feet in height. The next 80 feet is 3 bricks (say 2 feet 3 inches) thick. Then 50 feet, 2 J bricks (or 1 foot 10J); 30 feet, 2 bricks (or 18 inches) ; and 10 feet, 1-J brick (13| inches). Chimney circular on plan. The circular Chimney at Friar’s Grove Chemical Works, near Newcastle-on- Tyne is built on a clay soil. The outside diameter at bottom of foundation is 27 feet 6 inches; inside, 14 feet 3 inches; extreme height, 254 feet 9 inches. Thickness of walls, 24 feet 8 inches, 3| bricks; 107 feet, 3 bricks ; 53 feet, 2£ bricks; 46 feet 6 inches, 2 bricks; 12 feet, brick. Stone top 6 feet, uniform taper of 1^ inches to the yard. The Shot Tower at Elswick has an extreme height of 195 feet 4 inches, is circular on plan, is parallel without taper, that is cylindrical, for two-thirds of its height. Thickness of wall, 2 feet 5 inches, for about two-tliirds of its height, at top 1 foot 10 inches, external diameter at bottom 22 feet 8 inches, at top 14 feet 3 inches. Mr. Cubitt has erected at his works at Pimlico a cylindrical chimney within a square tower, the purpose of the latter being to conceal the former. The chimney has an internal diameter of 5 feet, and is 108 feet high from the surface. The foundations are laid on a layer of gravel 11 feet below the level of the ground; and in order to distribute the weight a bed of concrete was laid 23 feet square, and 3 feet in thickness. Upon this, a mass of brickwork 21 feet square, and 2 feet thick was laid in cement, forming a solid block, like one entire stone landing to sustain the upper work. Through the centre of this foundation a wall, 18 inches in diameter, was left and continued below the water line deep 'enough to insure that the end of the lightning conductor should be always under water. The walls of the tower are 14 inches thick throughout, enclosing a space of 14 feet 9 inches square at the base, and 13 feet 9 inches at top. The chimney is, for 24 feet, 3 inches high from footings, (increased 1 brick at flues,) 1 £ brick thick. Above this the bricks are segment-formed, and as follows; — 11 feet 3 inches, the work is 10 inches thick; 40 feet 3 inches, 9 inches thick; 17 feet 9 inches, 8 inches thick; 17 feet 3 inches, 7 inches; and the remainder 6 inches thick.* * The effect of heat in expanding substances is shewn in a striking manner by this chimney which is observed at the height of 90 feet to rise | inch, this remarkable differ- ence in height, arising solely from the comparatively slight variation in the height of FOUNDATIONS TO PREVENT DAMPNESS, ETC. 21 25 . To construct Foundations so as to prevent Dampness in Buildings. — The great importance of effecting this object, not only for preserving the stability of the buildings and their good appearance, but of promoting the health of those residing in them, should never be forgotten in designing the foundation of a structure. Heretofore this matter has been much neglected, and instead of making proper provision in the construction of the building, it has been usual to seek a remedy when the mishievous consequences have become appa- rent in rotten and crumbling brick-work, discoloured walls, peeling papers, falling plaster, &c., &c., or been still more grievously manifested in the sick- ness, coughs, &c., of the unfortunate residents. The most valuable materials we have seen applied to prevent the rising damp in walls, are asphalte and pitch. Whichever of these articles be used, it should be spread or poured copiously over the foundation walls, the whole of which should be brought to one uniform level throughout for that purpose. If the pitch or asphalte be then spread over the entire upper surface, so as to intercept entirely all com- munication between the foundation below and the walls above, no damp, as far as we have observed, can possibly find its way upward ; and however damp the work below the asphalte may become, that above it will remain perfectly dry and unaffected. The upper surface of the asphalte should have coarse sand spread over it, to assist the first course of bricks above in adhering to the preparation. We are glad to find our own experience confirmed by a French authority, who, writing in M. Daly’s Revue Generate de V Architecture , records his experience to a similar effect. He says, that in constructing a three-story house on the Lac d’Enghein, of which the foundation is always under water, and 19j inches below the level of the ground-floor, he covered the entire horizontal surface of the external and internal walls, at the level of the internal ground-floor, with a layer of Seyssel asphalte less than half an inch thick, overspread with coarse sand. In this structure no trace of damp has "ever shewn itself. The same writer cites another instance, in which Homan cement, laid one inch thick, did not prevent the rising of moisture. We have met with similar instances of failure of this material to effect the purpose desired. The bonding between the lower and upper work in walls treated with asphalte as described, may, if thought necessary, be more effectu- ally preserved by incrusting rows of flint stones midway in the thickness of the wall, which must, of course, be covered by the asphalte, and thus form keys for connecting the whole together. As a damp-resisting cement, to be applied to walls already constructed, a compound of tar, kitchen-grease, slaked lime, and powdered glass, has been used, and, we believe, successfully ; but this requires rapid and careful application, and involves a somewhat trou- blesome sort of process. Dampness in walls sometimes proceeds from salts contained in the mortar. In these cases, washing the wall with a strong solution of alum has been found effective. To exclude damp from the inter- nal surface of walls, they may, after being thoroughly dried, be treated with a composition of one part wax to three parts oil, boiled with one-tenth its the smoke and vapours passing through it. From this it is clear that the materials we have to deal with are ever liable to variation in bulk by changes of temperature, natural or artificial, and that indeed no alteration can occur iu the thermometer without affecting the dimensions of our structures. 22 FOUNDATIONS TO PREVENT DAMPNESS, ETC. weight of litharge. This method was adopted in preparing the cupola of the Pantheon at Paris for painting on. The absorption was facilitated by heat, and the preparation penetrated the stone from J to | an inch, acquiring solidity as it cooled, and becoming hard in from 6 to 8 weeks. Another in- stance is worth quoting. Two rooms on the basement-story of the Sarbonne are several feet below the ground -level of the neighbouring houses. The walls being impregnated with saltpetre, it was determined, some years ago, to coat them with stucco, in the hope of thus driving the saltpetre to the outside. But it penetrated the stucco, and reappeared on its surface, gradu- ally decomposing the plaster, and rendering the apartments uninhabitable. In these circumstances, the following treatment was successfully adopted : — The plaster was first thoroughly dried, and then heated, piece by piece, to promote the penetration of a mastic, composed of one part linseed oil, boiled with one-tenth its weight of litharge, and two parts of resin, the whole pro- perly melted and fused together. Those who have read Vitruvius may remem- ber that he recommends a mixture of oil and lime , as a cement well adapted to exclude damp from pavements. Slate, it is well known, is a valuable non- absorbent of moisture, and has been introduced with success, as a remedial measure, in intercepting the passage of moisture through walls. Tor this purpose, provide a sufficient number of parallel slates to extend all over the foundation walls, and long enough to project 2 or 3 inches beyond the wall on either side. They must be square edged, so as to fit well side by side. Then below the lowest floor pass a thick saw into the mortar, and entirely through the wall, and introduce the slates in cement in succession, till the whole of the footings are thus insulated from the walls above them. Mois- ture has been prevented from rising through the stone floors of basement- stories, by removing the stones, levelling the earth below, and covering it with sand, and covering this with two or three layers of strong brown paper saturated with tar, the sheets being laid so as to overlap and break joints, and being continued round the edges close up to the walls. We may men- tion that plates of lead have been interposed in a similar manner to that de- scribed for the asphalte, and found efficacious ; but it is far more expensive and difficult in application than the latter material. Besides the vertical as- cent of moisture, which may be fully guarded against by the remedy already stated, dampness is liable to occur in the lower part of walls in other ways. Thus the ground which lies against the exterior surface of a wall will impart a moisture to it, which, according to the construction of the wall, will gradu- ally pass through it, and render the interior damp and unhealthy. A vertical stratum of slates may be interposed between the soil and the wall to prevent this ; but the most efficient remedy will be secured by keeping the soil away from the wall, and forming open areas around the foundation. If space will not permit, blind areas may be formed, by constructing walls convex to the soil, and concave tow ards the w all, the points of contact with the w all being reduced as mucli as possible, to reduce the chance of communicating damp. Circulation of air through these must be provided for by leaving openings. Besides this, the passage of air beneath the lowest lloor should be admitted by introducing iron-gratings, or air-bricks, in openings in the lower face of the wall. Moreover, if the areas be necessarily closed at the top by flagging, air-passages should be formed from the upper part of the areas through the COMPARATIVE ABSORPTION. 23 wall, and communicating with the external air above. Figures 24 and 25, with the subjoined references, will fully explain the details here recommended. Section of wall and blind area. Fig. 24. Flan of wall and blind area. WW\ X A A. Walls of building. B B. Walls of blind areas. C.' Air-passage, to keep basement-floor dry. D D. Air-passages, to promote circulation of air from top to bottom of areas. E E. Air-passages, to admit external air to areas. Moisture may be prevented from ascending through basement floors, by cover- ing the surface of the ground with a thin bed of concrete, say 6 to 9 inches thick. The value of concrete, mortars, &c., for such purposes, and indeed in all their applications depends, however, greatly on the nature of the lime of which they are composed, a valuable branch of inquiry, which will be found fully entered into in a subsequent section of this book. 26. Absorbing powers of various Substances. The experiments made a few years ago bv Mr. John Hutchinson have furnished us with the following figures, shewing the relative dispositions of various substances to absorb moisture, and their consequent value in the applications just described. Table I. Comparative Absorption of Moisture by different Substances , by weight. Substance. 1. Aberdeen Granite 2. Napoleon Marble 3. Carrara White Marble 4. Shetland Flag Stone . Absorption. 2-00 300 310 325 24 COMPARATIVE ABSORPTION, Substance. Absorption, 5. Caithness Flag Stone 327 6. Slate _ 3-50 7. Leunelle Marble 4-00 8. Asphalte 500 9. Carrara Hard Marble 8-50 10. Mann and Co’s Stucco 16-00 11. Arbroath Flag Stone 20-50 12. Hewithburn ditto 23-00 13. Fire-brick . 3200 14. Norfal 33-50 15. Portland 34-25 16. Yorkshire Flag „ 40*00 17. Bolsover 40 10 18. Painswick . 58-00 19. Bath Stone 78-00 20. Moulmain Teak Timber 82-50 21. Stock Brick 10900 22. Hair and Lime . 109-12 23. Malm Brick 116-50 24. Keen’s Cement . 126-50 25. Chalk 133-50 26. Roman Cement . 133-56 27. Plaster and Sand 147-00 28. Beech Wood 185-50 29. Plaster of Paris . 187-50 30. Oak . 224-75 31. Fir Wood 622-75 The actual absorption of water by bricks of various qualities, has been recorded by another authority as follows : — One Malm Brick absorbs . . 62 ounces of water. n White Sussex , # . 58 99 >i White Second m . 52 99 11 Red Facing # . 51 99 1 1 Picking 9 . 50 99 M Stock . • . 27 » SECTION II. MORTARS, CEMFJSJ*, CONCRETES, ETC. Value of these Substances in Consthuctxon. — Lime. — Pure Limestones.— Marbles, etc.— Rich, Poor, and Hydraulic Limes. — Lias Lime from Abertiiaw, etc. — Experiments of Bergmann, Moreau, Saussore, Vicat, and Smf.aton. — Mortar or Concrete. — Cements. — Barker’s Roman Cement.— Pozzolana.— Tarras.— Fire Proot Cement. 27. The strength, tenacity, and endurance of all building constructions of stone, brickwork, &c., depend on the absolute strength of the materials themselves, on the maimer in which they are arranged in combination, and on the cohesive power and chemical qualities of the cements which are interposed between the separate blocks or pieces of materials for the purpose of uniting them. The nature of the materials, and the rules for their arrangement, will be considered in sections appropriated to them. The qualities of the cemen- titious media, we propose as the subject of this section. For the purpose of application, it is necessary that all mortars and cements be reducible to a plastic condition ; it is equally necessary that they be susceptible of subse- quent hardening, or setting ; and it is moreover desirable that they shall ever afterwards retain this hardness, and effectually resist all agents, chemical or otherwise, which tend to corrode, to soften, or to destroy their binding qual- ities. 28. Lime. The uniting ingredient of all mortars, cements, and concretes is well known to be limey and on the quality of this ingredient, and the pro- portion of its quantity to that of the other ingredieuts, will mainly depend the value of the compound. Fortunately for us, the calcareous rocks, as lime- stones, &c., from which lime is produced, are widely distributed over the surface of our earth. Pure limestones, consisting of lime and carbonic acid only, are indeed seldom met with, these elements usually existing iu combi- nation with silex, aluminum, magnesia, oxide of iron, manganese, &c., and consequently receiving the names of argillaceous, magnesian, ferruginous, or manganesian limestones, respectively. The least impure limestones are those known as statuary marbles, those from Paros, Carrara, kc. Limestone being broken up, and roasted in kilns, and the earthy or metallic impurities and carbonic acid expelled, pure lime remains. Lime, thus produced, manifests its common properties in various degrees. Thus some specimens will be found to increase greatly in bulk when slaked, their weight being more than doubled, while others undergo little expansion. The former kind have hence been termed richy and the latter poor limes. Both these kinds are however liable to dissolution by the constant action of w ater, while neither of them 26 HYDRAULIC LIMES. appears certain to ever attain hardness if deprived of the action of the atmos- phere. Individual experience, aided by observation, will probably suggest instances of both these characteristics. We will, however, quote two cases which are on record. During the demolition of the remains of the ancient sluices of the Vilaine, it was found that by the dissolving of the rich lime used in their construction, the masonry behind the revetment walls had entirely lost its cohesion, and remained only as heaps of loose stones. And in the reconstruction, in 1822, of the foundations of a bastion built in 1666, at Strasbourg, the mortar having been rapidly enclosed in the course of build- ing, remained as fresh as if laid only a few hours before. It is hence evident that neither of these limes can act effectively as a permanent cement for bind- ing the materials of masonry together, exposed to the action of water ; nor can they resist the passage of water through the constructions in which they are introduced. 29. Hydraulic Limes. Lime may, however, be produced, which shall set perfectly in water, and moreover remain hard and firm ever afterwards, at least as far as past experience has permitted observation. Limes of this quality are termed hydraulic limes, and to M. Yicat, a Drench Engineer in Chief, and Superintendent of Bridges and Highways, we are indebted for a long series of experiments, which appear to have ascertained the nature of this property, and to have developed artificial means of obtaining it. This pro- perty of hardening under water, and remaining insoluble, had been in early times recognized as belonging to some limes, which were esteemed accor- dingly, but as it is not indicated by any peculiarity of texture, colour, hardness, or specific gravity, engineers were often at fault in their attempts to secure the quality they desired. Those known as “ grey stone limes,” from Merstham, Dorking, and other places, had become favourites, and were accordingly frequently stipulated for in the specifications of building and engineering works ; but the lias lime from Aberthaw, in Glamorganshire, and other districts, acquired a yet superior repute, being invariably found to act as an hydraulic lime. The young practitioner must not, however, expect to find this hardening take place with equal rapidity, in using all hydraulic limes, or under all circumstances. The best will usually begin to set on the second day after immersion, and become in the course of a month quite hard and insoluble. Others, however, remain four or more days before setting commences, and this process proceeds with much less rapidity. Bergmann and Guyton Moreau, attributed the hydraulic property of limes to the pre- sence of oxide of manganese ; Saussere, to the combination in them of man- ganese, quartz, and clay ; while Descostils, engineer of mines, inferred from examining the lime of Senonches, in 1813, that silex was the essential of the hydraulic property. The earliest investigations which we have recorded as to the nature and constitution of hydraulic limes, were those pursued by our own celebrated Smeaton, in 1756, when he was designing the Eddystone Lighthouse. The natural hydraulic lime of Aberthaw was submitted to his examination, and from the red colour of the residue he obtained, Smeaton w T as led to infer the presence of iron. From the researches of M. Yicat, however, it would appear that clay is the material which must exist in combi- nation with lime in order to give it the hydraulic property, and his subsequent experiments enabled him to produce hydraulic lime artificially, by calcining the lime mixed with clay in certain proportions. MORTAR AND CONCRETE. 27 • 30. Mortar , the most common form of cement, consists of lime and sand mixed in certain proportions. And the quality of the mortar will depend on the condition of the materials, and the proportion and manner in which they are compounded. Thus, the lime should be so thoroughly calcined as to have expelled the carbonic acid, and it should be fresh burnt, so as not to have subsequently imbibed carbonic acid, which it has a constant tendency to do ; the sand should be sharp, that is, angular in the form of its particles, and perfectly clean and free from dirt and all earthy matters. The lime to be ground in a dry and unslaked state under edge stones, and at once mixed in a thorough and intimate manner with the sand, and a sufficient quantity of water, in a pug mill. The proportions are 3 parts of sand and 1 of lime, and the mortar should be used as rapidly as possible, and no more mixed at one time than will be immediately employed. No mortar which has been prepared and not used at the time, should ever be allowed to be a second time moistened, or to be used. We say a sufficient quantity of water only, as an excess destroys the properties of the mortar, while it delays the process of setting, and involves a greater reduction in bulk of the work while this is going on ; thus increasing the amount of settlement. 31. Concrete . In describing concrete, (paragraph 8), we have already mentioned gravel, sand and lime as forming its occasional constituents, while gravel and lime only are combined in preparing concrete in some instances. Where gravel is unattainable, indeed, sand and lime only are sometimes united for this purpose, in which cases the compound differs from mortar only in having a larger proportion of sand, (5 or 6 parts of sand to 1 of lime), but this kind of concrete is never to be permitted if avoidable, inasmuch as it is scarcely possible to secure that thorough intermingling of the constituents which is essential to the complete consolidation of the mass. The best con- crete is composed of coarse clean gravel, free from clay or other impurities, having particles of varied forms and sizes, partly consisting indeed of a kind of sand, and lias or hydraulic lime, properly mixed, as described in paragraph 8, in the average proportion of 5 or 6 parts of gravel (by bulk) to 1 of lime. To promote the required consolidation, the concrete should be deposited by flinging it in from a height of from 5 to 10 feel, according to the coarseness of the gravel, and should be levelled up, uniformly, in layers, each being allowed to settle down before depositing another layer. With some kinds of lime a greater proportion of gravel may be used, ranging from 7 to 10 parts of gravel to 1 of lime ; but for ordinary materials, the proportion of 5 or 6 to 1 will be found to produce the best compound. When large quantities are required, the mixing is to be performed in a pug mill erected on the works ; biit smaller quantities may be mixed by manual labour. Being thoroughly mixed dry , enough water is to be added to produce a consistence similar to that of mortar. As the lime becomes slaked during the watering, the mass will increase somewhat in bulk, (from £ to ^ inch, for each foot in height), but part only of this expansion will continue. From the greater con- solidation of the particles produced by the momentum in the casting of the concrete, however, an actual diminution of bulk occurs. Thus 29 cubic feet of gravel, and cubic feet of lime, will yield, w r hen mixed with a proper quantity of water, only about 27 cubic feet, or one cubic yard of concrete. To preserve the value of the concrete, it is indispensable that it be cast as 28 CEMENTS, POZZOLANA, AND TARRAS. rapidly as possible after mixing with water. It is therefore advisable to have the gravel and lime prepared and thoroughly intermixed, and add the water only in small quantities, or such as can be immediately made use of. In applying concrete for foundations, or as a bed to receive the footings of the masonry or brickwork, the trench into which it is to be cast should be pro- perly levelled, all rotten materials cleared out, all water removed by draining, pumping, or baling, and the sides and bottom of the excavation rendered as^ firm as the nature of the soil will permit. 32. Cements are artificial combinations, distinguishable from mortars by being homogeneous in appearance, as the several ingredients are finely commi- nuted and reduced to the condition of a kind of powder. Cements are applied in the construction of foundations, and external parts of walls, with the view of preventing the passage of damp ; they are also used in arches and other parts of buildings in which extra tenacity is considered desirable. Tim most popular kind of cement is that now known as “ Roman cement,” the composition of which was secured by patent to Mr. James Parker, of North- fleet, June 28, 1796, under the title of “a cement or terras to be used in aquatic and other buildings, and stucco work.” This cement, first called aquatic cement, and subsequently Roman cement, consists of lime and clay, the latter being from 33 to 40 per cent, of the whole, and this particular com- bination being the result of exposing to heat nodules of aluminous limestone,, found in great abundance in particular districts. Roman cement sets very rapidly whether exposed to air or water, and is an eminently hydraulic- cement. It is used by mixing it in equal proportions with clean sharp sand, and must be kept perfectly dry, in casks or other vessels, until required. In applying this and all other similar substances, it is especially necessary to secure the best quality. The cheapening of competition has induced so many nefarious imitations and spurious mixtures which are utterly worthless as cements, that none should be used which will not bear the most severe expe- riments. The clerk of works must also keep his eye on the proportions of sand mixed with the cement, and the manner of mixing, — and on no account allow any mixed cement, which has once set, to be made use of. Many other cements have been since introduced, under a great variety of names, and with boasting claims of excellence and superiority ; but we have neither time nor space to describe them, or enquire into their respective merits. Local convenience in procuring materials, and the circumstances of each case, must control the selection of many of the materials to be employed. Our clerk of works should, however, be qualified to make the best choice within his command, and to ensure the best use being made of such as he selects. 33. Pozzolana and Tarras. Pozzolana is the name given to a volcanic sub- stance, found abundantly in the neighbourhood of Pozzala, and of Rome. Tarras is a conglomerate, also volcanic, found on the banks of the Rhine, and particularly in the neighbourhood of Amdernach. Combined in certain proportions with rich limes, either of these substances will render the lime hydraulic, and they have hence been long esteemed as ingredients of superior cement. M. Vicat arrived at a method of producing artificial pozzolana of a quality at least equal to that of the native substance. His method consisted in calcining pure clay slightly , driving off the water in combination with it, and always keeping the temperature between 600° and 700° centrigrade, (1,112° to 1,292° Fahrenheit.) FIRE-PROOF MORTAR. 29 34. Fire-proof Mortar or Cement . Mr. W. Hosking, C.E., one of our most eminent professors in the art of building construction informs us of a compound of this nature, of which we will quote the description in his own words : — “ An excellent mortar for resisting the action of fire, and proper to be employed in building any such slight brick piers as substitutes for, or instead of employing iron columns, may be made of pozzolana mixed with fresh ground lime of chalk from the lower beds ; and as real pozzolana is an im- ported substance, and likely to be expensive, its place may be very well sup- plied by an artificial substance of similar character, produced by burning any marly clay, that is fit for brick-making, to a grey clinker, and reducing such clinker to a grain of the size of coarse sand. Three-fourths of this substance to one fourth of fresh-ground lime, mixed dry in the first instance, and when so mixed, rendered plastic by the addition of soft water, will yield a mortar capable of resisting fire for a long time, and water, if need be, as long as any bricks that can be set in it.” SUCTION III. MASONRY. Includes Study of the Properties of Stones, as well as the Art of Forming and Combining them in Construction.— Granite and its Constituents, Quartz, Felspar, and Mica. — Sandstones, their Chemical and Mechanical Properties. — List of Quarries, Build- ings, etc. — Limestones, Magnesian, Oolitic, and Shelly. — Their Chemical and Mechanical Peoperties. — List of Quarries, Buildings, etc — Brand’s Disintegrating Process. — Indications of Effect of Weather; Local Knowledge, and how to acquire it. — Different kinds of Masonry, Rubble, Ashlar, etc. — Provincial Peculiarities; Kentish Rag Stone, etc. — Caen Stone, etc. — Cost of Masonry. — Construction. — Lines, Tools, etc. 35. Masonry is sometimes confined in its signification to tlie art of forming and combining stones in building constructions. To this meaning we propose to add the nature and properties of the stones employed, as form- ing a preparatory but highly important branch of our general subject. Stones or rocks are divided into two principal classes, the unstratified and the strati - fied. To the former class belong Granite , Serpentine , and Greenstone . To the latter class belong the Sandstones , and Limestones ; of each of these general descriptions there is an immense variety. 36. Granite is composed of three simple minerals, quartz, felspar, and mica, and is named from its granular structure, after the Latin, granum , for a grain. Other minerals, as shorl, topaz, garnet, fluor spar, emerald, 8rc., are sometimes found imbedded in, or passing through, granite, in veins. Granite is met with in England, chiefly in Cornwall and Devonshire, and slightly in North Wales, Anglesea, the Malvern Hills, Worcestershire, Charnwood Forest, in Leicestershire, in Cumberland, and in Westmoreland. It is also found in Scotland, Ireland, and the Channel Islands. The quartz is grey, and generally transparent, forming the grains of sand. The felspar is of vitri- fied character, but of different colours ; in the Cornish granite it is white ; in the Scotch granite it usually appears of a reddish brown colour ; The mica is a dark grey, sometimes appearing like black glistening scales with a tar- nished semi-metallic lustre. The elements of these constituents are silica, alumina, &c. &c. Granite is one of the most intractable substances which receives the labour of the mason, while from its extreme hardness and dura- bility it forms a valuable material for bridges, for plinths, and other parts of buildings exposed to much wear, or attrition of any kind. Serpentine, greenstone, and the other rocks which are classed among the unstratified mate- rials of our globe are all geologically interesting, but never being extensively employed as building materials among us, do not claim our further attention. 37. Sandstones constitute one of the main classes of materials for masonry. They are usually met with in different positions in the order of deposit, and SANDSTONES. 31 have accordingly been distinguished as old , and new red sandstone ; but the distinction appears to be of somewhat uncertain definition, and needs little notice in treating of these stones as building materials. In this view, we shall find their mechanical structure and chemical consti- tution far more important branches of inquiry. Sandstones employed for build- ings are commonly composed of either quartz or siliceous grains, cemented by siliceous, argillaceous, calcareous, or other matter, and their power of resist- ing decomposition appears to depend on the nature of the cementing sub- stance, since the constituent grains are comparatively indestructible. Sand- stones, especially when micaceous, are frequently laminated, and in such cases are liable to decomposition from the flaking off of the laminae, if set with the laminrn in a vertical position. Comparing sandstones with limestones it is found that the former absorb less water, but disintegrate more rapidly, than the latter. The following table, compiled from the report of the Commis- sioners appointed to examine stones for the new Houses of Parliament, shows, 1st, the names of the principal sandstone quarries in Great Britain ; 2nd, the county in which situate ; 3rd, the weight per cubic foot of the stone in its ordinary state ; 4th, the size of the blocks in which the stone can be pro- cured ; 5th, the price per cubic foot at the quarry; and 6th, buildings in which each stone has been employed. We thus present our young practi- tioner with a guide which will afford him most valuable and authentic infor- mation respecting all the principal sandstone districts in the kingdom. TABLE II.— SANDSTONES OF GREAT BRITAIN. 5 M’S :tj s o C (4 «a « fi «tJ * M o o 22 c-H 2 E S J=! ^ - O a 1 *c a a c g rt -8 • ^ . 'g o •£ ^ S <8 s | w rf > — o C cn u <4 ,x s.s1 ■S W Q' 3 «3 2 £ -§ © O I tJ< •fi ,_| a .5 s z »S 03 £-12-0 ' a £q © fi <» &0 b£ £ tL a » &--SQ2 •c a 5*3 a a c/3 a a «— i o £ I i 'S 5 13 9l“ "ft £ © C)S J 1 <8 “i'g -'5 O aT bo o ^<8 a §:g~ Cfi a _e -s « c4 o ** CL 5 3 © c -3 rt go a be © g 'O'S^ •Cc».2 a ^a - §~ S'ijg i® « a ^J CA) r/D - d -3 o 12 'Z S o .._2c8S<8g e '- ?w ttOo H Q a ^ ^ o -S « 5 r-a o 05 ^ ^ « « 4) ^ U CC aj -O CL lO g i E M £ 2 o . >- -tJ -O o rt » £ e o 4-> « s o o .o ^ cc O 'a ^ to 2 ^ c o 5 O a ^ o . c 0 2 © „ «5 2 © H § ^3 1| 2 u *! ^ 4 “* _ © 00 J = 2 x2 Sit-sxx •= C © ^ 40 ^ a be ! s x-s ^55l w § « © N ©•s . o ° 2 ^ © ■“ X3 a* to ^ a * c c « cl o * J 00 3 © © © eo © ^ © © »o aa 600 g C . eo w r- t tJ- cc oi oo a to Tf< T — I ■& Tf< i-h eq 04 (N CO J N . - eo a c$ CO ©©CO CO g 4) ^ «4 ■+ co oi 00 a> u. O rd 25*2 - 3 g £ /i O'H ^g2 ft © ? s o be 3 13 3 a> s o be be S * o be a) IS 0) CJ k> *- © 3 e a. IS /■- jr => *- J3 IS A .£3 CO >s h 0/ 3 as O >, 2 3 - W3 ts- 55 o .a p ri 3 c C 5C o> o <8 M cd 13 c (0 3 r; (4 03 0) o5 8 c 9 M “a o o o -r £ o 1e > ^ 3 s £ 3 cc £ 3 9 Jo s (4 E a 2 'aj £ 3 ►* o> B OJ ft atton. lainmiss. leddon. c o & c 3 .si 3 £ 3 >> « jJS’K 0-^-2 2 o ^ c 2 c -• o . ea h o a) b'S * -d ^ s g pa J3 dg bo .r « ^3 33 2 „ « 2 * S .3 g « O-S 2 s OS s *3 8 3 P* A* O -r *£«•§ 2 ^ £ .2 -s « ert !> > D 3^ S CO c^QC rt S OJ >» 2 ,0 £ $ 2 C CS g <« 3 --3 .£ & •2 frJS 2 8 5 g ^ tT3.Sj5* v) r oa ju . "3 • • "3 O 3 #3 si N<-iX» X 0) . , as 2 bO <0 u 5 ’is j .22 •is £o : (M ^>HNN — eo ad co -*f< eo *o £ .2 g 2 •- ■ ^ . Sfi o ■giSQ o> o Q>M *c .5 w as .-; a a» 2 JO • « 3 (fl Q I |£ lag ~ CJ 13 3 Of ^3 j= »- o £ * ►» o « J S-o « <— O "3 c »- ca ca pa o o o £_> > ill | £ ed «S O UKSX o o SSS o «a, cq © i-5 oi eo K This Limestone is described as being “ Siliciferous,” that is, containing a moderate proportion of silica, and occasional grains of silicate of iron. TABLE IV.— LIMESTONES OF GREAT BRITAIN. — (Continued.) c/a «i . a 3 a bcjS "C V n ^ » S o ® c sj c 2 .: 3 O o 2 « 3 ^ O 3 JfG ! !« i 'S ^ ^2 j 5 2^ § *3 « W & . &2 T 3 «§ 3 § *« ^ >i a 7 o ,3 u >-. 3 J 3 o bo c is ‘3 CQ - o rf "S •c r «3 cJ « .3 o «S J 3 XTJ C c c o * Q •b £ o o Q Q *3 a 'O o *3 r! 3 a> a a O _ ►, °3 }• r. 03 - -.2 "■'St: c b s a o a* cu c?§c CL £ rt * 4 bo 0 .5 «, 89 *T o 2 O o 'i S' ■ s S J § a I gC? g» o o cu - i s a r * CO H SO cc This stone is argillaceous, consisting of calcareous and argillaceous matter in about equal pioponions. N 2 O o t-> Q-t „ V ^ cr> > O cr> 0 m O jq O *8 © bpj| C.Su 9 3 H 03 -j ^3 0^0 ’> C 5 to 5 * © 1 o .2 o {_. S 3 £ go ©- Q-\ cs © > 2 - © © to o t 4 -l !> © O % ^ © ^ o 8 bD M g £.2 O O *43 f ©a § * Jll S g-S. 5 * H .« co 2 2 © © .2 ^ P £ c §3 CO O H CO W O CO W *1 <1 O 3 F 3 § H Limestones. ll!H ™«H CO CS CO © 0 ) 05 © co CS £ N u, a 2.695 2.260 435 0.147 9.5 j •Jinjranqo ^ ONO N ji I O Ci CO CS ^ « I-H J-i 1 * 1 2.621 2.481 © j r I 0.053 9.8 CO © © © cs •jjonujua O 00 M «5 cl I d « « m rt b | CO Ctf 1 2.627 2.090 537 © cs o' © © © cs ed © Oolites. •uo^oji ONOOtO d d"!^ °i °® 3 CS if< o CS *-• cs •*■* oS © © © TfC © CS cs 661 S 1 cs © 3.3 91.08 •ptrenioj 1.20 95.16 1.20 0.50 1.94 a trace. 2.702 2.145 557 0.206 2.7 75.90 •xog xii«a O CS O O 00 t>» CS © i— i © © CO | 2.840 2.134 706 00 cs © 9'0 139.15 •ouo^soippnji 2.53 54.19 41.37 0.30 1.61 0.0 2.867 2.147 720 0.239 cs 154.33 •jOAoepa © .— i CS oo so © CO f-i © i-i ed c © ^ 2.833 2.316 t— © S s « M g '3 I brakd’s disintegrating process. 39 The results here exhibited are of great practical importance. In the first place we observe the large proportion of carbonate of magnesia contained in the magnesian limestones, but this peculiarity docs not appear to produce any marked property as to specific gravity, absorption, or cohesive power. In the liability to disintegrate these limestones occupy alow relative position, and have of course a corresponding value as building materials. Among them the Bolsover stone is distinguished by the small difference between its specific gravity in masses and particles, thus indicating its superior compact- ness of structure, which will be found confirmed by the great weight — 15 1 lbs. 11 oz. — of this stone per cubic foot, as shewn in the preceding table. The cohesive power of this stone is moreover shewn to be greater than that of either limestones or sandstones. In these main properties, therefore, the Bolsover magnesian limestone occupies a very high, if not the highest place, and fully justifies its selection by the commissioners as “ the most fit and proper material to be employed in the New Houses of Parliament. ” Passing on to the oolites we find the carbonate of lime constituting the principal ingredient, the magnesia being nearly lost, and each specimen contains a trace of bitumen. The disintegration of these stones is much higher than that of the magnesian limestones, while their cohesive powers are much less. The “ Bath Box ” is conspicuous among them for its great difference of specific gravity, high rate of disintegration, and its small cohesive power, being less than one-fifth of that of the Bolsover stone. The ordinary “ limestones ” differ but little, in chemical constitution, from the oolites, and in other respects appear to have similar powers and liabilities. Among the specimens of this class, however, the Chilmark occupies a dis- tinguished position in possessing 10 per cent, of silica, (an ingredient which exists in very small proportions in the other limestones,) and in having a correspondingly small amount of vacuity in its mass, — the difference of specific gravities being only T40, — a small disposition to absorb water, — and a high cohesive power. 39. Brard's disintegrating process . — As a method of imitating the effects of the weather upon stones, and producing similar effects in a short time, this process has been highly approved and made use of. Its value in ascertaining, readily, the relative powers to resist absorption possessed by stones, will at any rate justify a brief description of it here, moreover as it was used by the commissioners in making the experiments recorded in the last paragraph, and may be usefully applied by all architects and engineers who desire to choose well between such materials as are within their command. The process is as follows : Let the sample stones be reduced to cubes of exactly equal size, and boiled in a saturated solution of glauber salts (sulphate of soda). Then suspend them by strings, each specimen by itself, completely isolated from the contact of any thing else, over a vessel full of the solution in which it has been boiled, taking great care that no fragments of stone, detached during the boiling, remain in it. In twenty-four hours the cubes will be found covered with small crystals of the salt, whicli are to be removed by plunging the cube into the solution over which it is suspended, this process being repeated as often as the crystals of salt are thrown out. The experiment should be continued four days, and at the end of that time, the weights of the particles of stone foimd in the solution, 40 BONDING. which have been forced out by the salt, will represent the amount of disintegration thus artificially produced. 40. In cases where a choice of materials is within the power of the architect, a good local knowledge of the district in which his work is to be accomplished, will be found well worth the acquisition. In the stone districts, indeed, it frequently happens that such knowledge will enable the practitioner to select, within a small distance, materials of superior endurance and applicability. A good idea of the nature of the stone may be acquired by examining it in the quarry, where the effects of weather are often strikingly apparent. In the buildings of the neighbourhood, and especially among the tomb-stones in the church -yard, the endurance of the stone may be more clearly observed. As general hints it nrny be stated that a tolerably even structure, and a moderate degree of hardness, are indispensable qualifications, since an irregularity of conformation exposes the material to unequal wear, and therefore to more rapid decomposition, while excessive hardness or softness betrays an expensive degree of intractability in the working ; or, on the other hand, a want of cohesive power, which may endanger the stability of the work. 41. Bonding. Having in the preceding paragraphs possessed our student with the most authentic information as to the properties of stones as materials of construction, our next purpose will be to explain the varied ways in which these materials may be prepared and arranged, in order to compose the walls and other parts of buildings. Good stone and good mortar being procured, good masonry will yet be required to make good work. And this is to be secured by attention to a few simple rules of general application. Of these, the first is, that the stones shall be well bonded , and hence the occasion for some variety of size of the blocks to be used. For this purpose, no two joints can be allowed to come over each other, (joints indeed necessarily intersect in points but not in lines,) a sufficient proportion of them must be through stones, that is, long enough to occupy the entire width of the wall, and reach from one face to the other, and all stones of irregular form must be placed with their largest surfaces below. This is not only essential, because it better secures statical stability, but likewise because it prevents the chance of bedding the upper course upon a projecting part of the lower, an evil the most fatal to sound work. Not only is the occurrence of one joint over another to be prohibited, but it will be necessary to fix a minimum distance from every joint in each course to the nearest joint in the courses above and below. If the wall be of moderate thickness, every alternate stone may be a through stone, but if very thick, or long stones be unattainable, or very expensive, every fourth stone may suffice for the through stone. In such case the three intermediate stones may consist of one header , with a stretcher on each side of it and adjoining the large through stones. The headers are stones which present their smaller dimensions or ends on the face of the wall, and have their length crossing the wall. Stretchers present their sides on the face of the wall, and may thus be said to be arranged longitudinally in the work. Thus in the two annexed illustrations, all the stones marked, and similar to those marked II, are headers, and those marked S are stretchers. Fig. 26 shews a sketch of part of a wall in which the headers are also the through stones, and Fig. 27 Fig. 26. S ^ BONDING . Fig. 27. 41 represents a thicker wall in which the through stones are more rare, but the intermediate spaces are well occupied as just described. In this case, the stones marked x may also be constructively considered as headers. Those which adjoin the through stones, and are over through stones, may be made in two pieces (as indicated by lines y y) without injury to the construction. Now in fixing the minimum distance between the joints, which is intended to prevent flushing, that is, a breaking up of the edges of the stones, regard must be had to the kind of construction intended, and also to the practicable, or convenient sizes in which the blocks can be procured. In Fig. 26, for example, the width of each header deducted from the length of each stretcher, will leave the dimensions, which, divided into two equal parts, represents the distance which will occur between any one vertical joint and the nearest vertical joints in the courses above and below it. Thus, let the least length for stretcher be fixed at 2 feet 9 inches, and width on face of header at 1 foot 3 inches, we have 1 foot 6 inches difference, that is, 9 inches for the allowed distance of joints. If it is not desired that the joints of the alternate courses be exactly over each other, (and for soundness of work this should be avoided, rather than encouraged,) a little latitude should be allowed in the sizes of the blocks, which will not only enable the stone merchant to give us the advantage in selecting from beds of good quality, but will, under many circumstances, reduce the cost of the material at the quarry, while it effects a manifest saving in the cost of conversion. For the sake of affording this latitude we may consent to reduce this 9 inches to 8, or even 7 inches, unless the stones are of great size, and the wall destined to very severe work, in which case indeed a larger average size of stone must be stipidated for, and a greater distance between joints enforced. Referring to the same figure, it will be evident that a freedom in width of the stretchers may also be allowed with advantage to the work, provided it be exercised within the proper limits. Thus if the thickness of wall be, say 3 feet, these blocks may range from 1 foot 3 inches, to 1 foot 9 inches. In the construction shewn at fig. 27 additional considerations arise from the joint between each two x stone coming over the through stones and the headers. We shall, therefore, find it necessary in this case to determine the width of the 42 JOINTING. headers, and through stones, and the length of the stretchers, so that a safe minimum space shall be left between the joints marked y, and those marked z. In this case we will suppose our wall to be 4 feet 3 inches thick, the through stones will therefore be 4 feet 3 inches long, and should be at least 1 foot 6 inches w ide in the face. The headers may vary in length from 1 foot 10 J inches to 2 feet 4J inches. Let the stetchers have a minimum length of 3 feet 6 inches ; we shall thus have 2 feet for the two distances, z a, or 1 foot for each. Now if the joint y be preserved equi-distant from those marked z z> a space of 9 inches will be preserved between each two contiguous joints. Practically, and for considerations already stated, this distance may be reduced to inches occasionally. To make the best plane masonry, every stone should be truly parallelopidedal, that is, have its six surfaces in three sets, strictly parallel each to the other. It is evident that neither cubes of uniform size, nor solids having their horizontal surfaces square and equal, can be applied in constructing bonded masonry. Of each block, the two horizontal surfaces are termed the top and bottom beds, the surface which appears on the wall is the face, that opposite to it the back, and the others are the ends or sides as they may be arranged as stretchers or headers respectively. 42. Jointing. Equally essential to the bonding, is the jointing of the blocks of stone in any piece of construction, not only for the entire cohesion of the mass, (which will, of course, depend also on the quality of the ce- ment employed), but likewise to secure the thorough bearing of each 3 tone on and against its neighbour, thus to distribute the weight on the mass equally throughout, and preventing any undue proportion falling on indi- vidual stones. This rule, of universal importance, is yet especially so in con- structing doorways and window openings. The crowns of these, if horizontal, must be formed of choice selected stones of sufficient length to span the opening, and provide an adequate length of bed at either end. These lintels have great duty to perform, and cannot safely exceed a certain maximum length. Six feet, which, with the necessary bearing of 1 foot 6 inches at each end, will require a stone of 9 feet in length, is certainly the greatest span that should ever be attempted in this way — and in this case not only should gran- ite be employed for the lintel, but* if any considerable quantity of work overlies it, iron beams should be introduced above to aid in carrying the load. All joints must be made at right angles with the face of the work, and should be truly vertical For ordinary work lime mortar may be used, the particles being thoroughly reduced,— but for the best tine work, putty cement should Ik; used, at any rate, for the vertical joints. Coarse mortar is never admis- sible in such masonry as we have hitherto described, and indeed with many of the softer stones is itself liable to produce a flushing of the stone at the joints. Neither must any pinning or filling in of wide interstices be per- mitted. No spaces should be allowed which are too wide to be solidly filled with the mortar. 43. Ashlar . The kind of masonry we have been describing is that known ns ashlar work, which is applicable, for the entire thickness of walls, only in districts w here stone is plentiful and labour cheap, or it is desired to produce very superior work. All the joints w ill be dressed with the pick or chisel,* • I here are three distinct kinds of dressing for the joints of Ashlar masonry— First : hammer or pick-dressing," performed with a pointed hammer, in which the surface SPECIFICATION OF ASHLAR MASONRY. 43 nnd rendered true and rectangular one with another. In most cases, however, it is usual to employ this description of masonry only for the facings of walls, for the reveals of openings for doors and windows, for the stones composing arches, &c. Applied for the facings of walls, ashlar will have the several courses of stones equal in depth or not, as may be determined, the beds of each block and the sides or ends will be dressed for jointing, by the pick, or for superior work, the chisel, and the back of the stone will be left rough, or roughly squared, as the materials to be filled in behind may be fitted thereto, and the face of the stones may be prepared in a variety of ways. Thus the four edges of the face may be reduced to one plane with the chisel or pick, and the face itself left rough. Or a narrow margin may be driven round the face of the stone and the remainder left rough, rough-picked, hobbled, scappelled, or rusticated. All these terms denote varieties of rough surface, . some of which may be adopted for economy sake to save labour, while others really involve considerable expense in extra and useless labour, and have the effect of forming crevices, in which the weather acts in destroying the face of the stone. The arrises are sometimes bevelled off (for a width of from 1 to 3 inches according to the size of the stone) at an angle of 45° with the face of the stone. This kind of edge is known as a “ chamfer,” and the angles are said to be “chamfered.” 44. Specification of Ashlar Masonry. In specifying this kind of construc- tion, the minimum depth of courses should be stated, also the kind of joints ; next the bonding, the manner of preparing the face, the mortar, and lastly, the manner (if any) of securing the blocks by cramps, &c. Thus : — “ The ashlar work shall be laid in perfectly horizontal courses, each course at least 15 inches in thickness. All the beds and joints to be chisel (or hammer) dressed, square jointed, and made to fit closely and accurately together. The courses are to be laid with such blocks that there shall be at least one header to every stretcher, no stone to be less than 2 feet by 4 feet 6 in the bed, (unless otherwise particularly described) and all the joints to overlap at least 10 inches. The greatest care must be taken in dressing all the beds and joints to accurate planes, and no pinning, wedging, or filling in of any kind, will be allowed in any part. The faces shall be fair — tooled, or pick- dressed, with chamfered margins, as may be ordered. The whole to be laid in the best lime and clear sharp sand mortar, and grouted at every course. If the architect (or engineer) shall deem it necessary to introduce cramps , as finished, will present protuberances and hollows of small extent, — but the projecting parts being all coincident with a plane surface, a suflicent bearing is provided by the particles of the mortar filling all the said interstices. The second is “ chisel-dressing,” in which the surface of the stone is formed into a regular series of parallel ridges and hollows of such small extent, that the mortar is equally effective as in pick-dressing. The third and most elaborate process is that called “rubbing,” which involves the reduction of the surface of the joints to a perfect level, and produces an entire bearing with a truly parallel stratum of moitar. When hammer dressing is resorted to it is advisable to reduce a margin of about 1 inch wide around each jointing face of the stone to a level surface, with the chisel, to prevent any unequal or oblique pressure on the edge of the stone, which would be liable to chip it off. This margin is technically called a “ margin draught,” and the operation of forming it, “ boasting.*’ The angles of the faces of stones, &c., are termed “ arrises,” or “arris,” in the singular. 41 CIIAMP9, J0QGLE8, AND PLUGS. joggle*, or plug** the contractor shall be paid for sinking the holes, and providing and fixing the same at the prices stated in the schedule.” Fig. 31 shews a portion of walling constructed of ashlar facing with backing of rubble or brickwork. Each course is constructed of header and stretcher alternately, and through stones are to be introduced about every fourth course. It will be observed that the stones are not of uniform dimensions, and that those parts of the headers which tail into the backing, also the backs of the stretchers, are not dressed. Fig. 32 represents a portion of walling with ashlar front and back, and an interior or hearting of rubble, or brickwork. The ashlar is shown of similar construction to that in fig. 31. Fig. 31. Fig. 32. • The*® throe names, cramps, joggles, and plugs, are commonly applied to three different forms of connection respectively ; thus a cramp which may he of lead, iron or copper, is of the form shown in fig. 28, being from 6 to 10 inches in length, \ inch to 1| inch in thickness, and 1 to 2 inches wide, according to the size of the stones a a Fig- 28. Fig. 29. Fig. 30. to be united. If the ciainps are of iron or copper they are forged to the form, and run in with lead. Lead cramps are formed at once by running the liquid lead into the channels prepared for it Joggles are of a double wedge form, as in fig. 29, and are usually made of slate. Valenlia slate is a favourite material for them. They are sometime* mere cubes, inserted so that their diagonals coincide with the joints. Plugs ars of a common square section, and are more frequently applied vertically, that is to the bids of the stones, as in fig. 30, where a bed plug is shown as inserted in the top Ud of a block, and projecting upward to be received in a plug-hole sunk in the lower BLOCK AND COURSE WORK. 45 Rubble or brickwork backing is commonly used in conjunction with ashlar facing, in constructing walls to retain earth in sides of cuttings, or on the face° of artificially formed roadways or sloping ground. In the former case they are known as retaining loalls, in the latter as breast-walls. Fig. 33 is a sketch showing both of these : the dotted lino a b indicates the original line of ground. & Fig. 33. Similar constructions are employed for Wharf walls, Sea walls, River walls, Harbour walls, Dock walls, Canal Lock walls, &c. # the dimensions, proportions, and method of arrangement, being of course adapted in each case to the degree of stability and resisting power required in the work. 45. Block and Course work. For this work stones of smaller depth, down to 6 or 7 inches, may be employed. They must be as nearly as possible of uniform depth throughout each course, laid one header to one stretcher, and no stone less than 12 by 20 inches. At intervals of not more than 6 feet a through stone not less than 12 inches wide on the face, must be built in to secure a proper bond with the backing of the wall. All overlapping of joints must be at least 5j inches. The face, beds, and ends of each stone to be carefully hammer-dressed, and no pinning of any kind should be permitted. The proportion of the block and course to the backing should, according to the thickness of the work, never be allowed to be less than | or ^ of the area of any cross section of it. Joints on the face of the work should be made close and true, but should any openings afterwards appear, the contractor should be bound to point such joints in a neat and perfect manner. bed of the superincumbent stone. They may be of slate or iron. Slate joggles and plugs are laid in fine cement or oil putty. Iron cramps and plugs should be run with lead when practicable. 46 HUBBLE AND BACKING TO MA30NRY. 46. Bastard Ashlar JPork. In some districts where larger stone is plentiful, the interior of the work is occasionally filled up with an inferior kind of Ashlar, in which the blocks are properly squared up into true planes with the pick instead of the chisel. In other respects it is the same as ashlar, but is locally known by the name prefixed to this paragraph. 47. Another kind of coursed masonry is that known as Parpoint JFork, which is constructed of stones of comparatively small size, which are property squared at the joints, and sorted into heaps of stones not differing more than l of an inch in thickness or guage. Through stones should be pro- vided at intervals from 6 to 6 feet, not less than 15 inches on the bed, and the whole properly jointed, bonded and grouted. 48. Rubble. This, which is the cheapest kind of masonry, is of three kinds, coursed , uncoursed , and random. In all of these, small stones are made use of. For the coursed work they must be of uniform depth through- out each course ; for the uncoursed, stones of different thicknesses may be brought in, but they must all be properly squared on the face, and should be so introduced, that a tolerably level course shall extend throughout, at heights of, say 15 inches to 2 feet apart, and be there thoroughly grouted. In random work, however, courses are utterly disregarded, and stones of any shape may be used, provided they are so arranged either as to preserve a plane surface on the face of the work, or a rough one, of which the main pro- jections coincide with a plane. In all these, through stones must be provided in sufficient quantity to ensure good bond ; the stones should be well tailed in together, the interstices thoroughly filled with good mortar and stone chip- pings, or pallets, and the whole mass thoroughly consolidated as the work proceeds. Gallcts is the uame given by masons to the chips of stone knocked off w ith the chisel. 49. Backing to Masonry. When the ashlar or other coursed work which forms the front of a wall or building does not extend throughout its thick- ness, the remainder of the mass is termed the backing. This may be of nibble stone work, of brickwork, or, in some situations, of concrete. Whichever be employed, the same rules as to good bonding and grouting should be euforced, and the entire mass levelled carefully up at every course of the ashlar, and! in rubble stone or brickwork, well grouted. The thorough settling of the interior mass is the more important, since from the smaller size of the pieces which compose it, and the greater number of joints, a greater shrinking will occur than in the stone facing of the work. Indeed, unless great care be exercised in this respect, this defect will eventually occasion the whole super- incumbent weight to be throw'll on the facing, and thus produce a buhring out and probably fracture of the stone-work. The application of concrete is retorted to only when the entire wall is flanked by other solid work, as in a retaining wall. \\ hen the interior ns well as the exterior surface of a wall or similar construction, is prepared with a fair face either of stone or brickwork the interior is, for the sake of economy, occasionally filled in with rubble or other rough work, called hearting. Bonding, grouting, levelling, and consol- idation, arc to 1m* rigorously insisted upon in this construction. Otherwise if the stone facings an* permitted to be too thin, too nearly of similar depth throughout, or not thoroughly tailed into the interior mass, they will act as mere slabs or coatings, and lie liable to separation and rupture. The levelling BAG STOKE AND CAEN STONE. 17 at each course of ashlar must also be particularly attended to, and bond or through stones, fairly and solidly bedded, and of adequate section and strength, must be abundantly provided. 50. Kentish Ragstone. In many parts of Kent, this material was formerly much used in Gothic edifices, and has latterly been reintroduced with advan- tage, as combined with Caen stone, or Bath stone for the dressings, it forms an economical and durable material for the walling of ecclesiastical and other buildings. For ragstone ashlar work, the stone, when quarried, has its rough projections knocked off with a heavy double-pointed hammer, such as is used in working granite. This operation is locally called “ skifiling ,” and is the same as tljat known in the neighbourhood of London and other parts of the country, by the term “ knobbling .” It is afterwards dressed with the hammer, either roughly or carefully, being in one case said to be “ rough-picked ,” and in the other “ close-picked .” Ragstone is also employed in the varied forms of coursed headet' work t iii which headers of an equal height and parallel joints are laid round, similar to brickwork ; random coursed work , in which the work is levelled in a rough way every 12 or 16 inches in height ; random header worky in which the headers are of all varieties of size ; random work , executed with unsquared stones, with the joints, however, fitted and pinned in with smaller stones ; rough random worky in which the stones are without dressing, but laid together as compactly as their irregular forms will allow, and the interstices filled with small stones or gallets. Concrete is also extensively locally used, consisting of this stone broke into pieces not larger than hen’s eggs, mixed with sand and lime in the proportion of 6 parts of stone to 2 of sand, and 1 of lime. 51. Caen Stone. An oolitic stone is worked at Caen, in Normandy, which is peculiarly fitted for inside and elaborately carved work, and has been greatly employed for this purpose in our new Houses of Parliament. This stone is very soft, especially when w r et, but hardens considerably when thoroughly dried. It is therefore quite unfit for external work in a climate like ours of much wind and rain, although it is recorded to stand well in the finer climate of Normandy. It may be delivered in London at a less price than Portland, and the labour upon it does not cost more than half of that upon Portland stone. 52. Cost of Masonry and Construction. Although to give detailed prices of materials and labour in this or any other department of construction is of course quite foreign to our purpose, and equally beyond our space, yet a few figures may be usefully quoted to shew the relative proportions in which cost is incurred for material and labour, respectively, in some of the varieties of stone which will be usually within the command or choice of the architect. The prices of the stone in blocks at the quarries have already been given in detail, both of sandstones and limestones, in the tables. The following list shows the prices of block stone at the quarry per cubic foot, and the cost of plain rubbed work upon it, calculated at the London rate, per superficial foot. 48 COST OF MASONRY. Description of Stone. County where quarried. Prices of Block -stone at the quarry, per cubic foot. Cost of Plain Rubbedwurk asm London, per suprti ft. Sandstone Monmouthshire 4$d. s. 1 d. 5 * Oolite Lincolnshire 9d. 0 6' Sandstone Forfarshire 9d. 1 3* Sandstone Monmouthshire lOd. to Is. (a) 1 3 Oolite (Shelly) Northamptonshire Is. 0 10| Ditto “Bath Stone” Somersetshire 6d. 0 8$ Ditto Ditto Wiltshire 7d. 0 8J Sandstone Wiltshire Is. 6d. 0 8J Ditto Linlithgowshire Is. Id. 1 0 Magnesian Limestone “ Bolsover " Sandstone Derbyshire lOd. 1 0 Yorkshire Is. lOd. to Is. (fi) 0 9 Ditto “ Bramley Fall ” Ditto 1 2* Ditto Kent 4d. to 6d. ( c ) 0 s* Limestone “ Chilmark " Wiltshire Is. 6d. to 2s. (e beds Var X from 4 to 12 feet in thickness. “ oc 2 *ons ; 9d. 2 to 4 tons; Is. 4 tons and upwards. {'A *f on . e '• ® u PP<>»ed to be valuable for decorative purposes, hence its high price O) 6tL blocks under 7 feet cubic; 9d. 14 feet ditto; Is. 20 feet ditto; Is. 4d oO feet ditto. (k) 9 ’ in thick walls, the faces being formed in the stipulated manner, the interior of the Fig. 41. wall is filled in with bricks laid in a variety of ways, so as to produce good bond, and avoid, as far as possible, the occurrence of one joint or line of joints over another. In superior work, whole bricks only are allowed to be used for this purpose, although good half or three-quarter bats may frequent- ly be permitted, and if properly disposed, will make excellent work. The dangers to be avoided in using bats are, that they will be sneaked in of irregular forms oblique at the ends, and so that large spaces have to be filled with rough mortar ; and ver- tical joints, likely hereafter to gape into wide chasms, will occur through several courses. Of the two principal kinds of bond for ordinary work, Eng- lish and Flemish, it is fashionable to prefer the former, and decry the latter as “ pretty to look at, but not sound. ,, And some affect to consider Flemish bonding will do for 9 inch walls, but is utterly inadmissible for thicker work. These notions are sheer fallacies. For indeed walls of some thicknesses cannot be constructed of either bond, according to the strict principle of it, without using closures of half or three-quarter bricks. Thus the header course of a wall one and a half brick, or 13 J inches thick, cannot be constructed in Eng- lish bond, without either laying it in one row of headers with one of stretchers, thus having a continuous joint longitudinally through the course, or making out the thickness of the wall, by laying a half-brick at the end of each header, as shewn in figs. 42 and 43, which represent plans of these two arrangements respectively, and sufficiently indicate the defects of each. Garden-wall Bond. 60 BOND IN BRICKWORK. Fig. 42. Fig. 43. 1 1 ! 1 _L J English Bond Header- course. T“ CD jk Headers with Stretchers. English Bond Stretcher Course. The stretcher courses, also, if strictly preserved, will have two parallel ver- tical joints running longitudinally throughout the wall, and thus impose the Pi 44 whole duty of cohesion upon the mortar em- ' ployed to unite its parts. This is shown in | 11 1 ~ I I fig. 44, which is a plan of one of the stretcher- ' 1 1 1 I 1 courses. Now, a wall of the same thickness f I ! ! ^ 1 may be constructed with Flemish Bond, not indeed, without half bricks, but by laying them entirely within the wall itself, where, if they are truly formed, they will aid the cohesion of the mass as far as pos- sible, while by this construction the longitudinal gaps are avoided, and a far Fig. 45 . better bonding attained than can be by English Bond. This will be understood from the plan fig. 45, which shews a course of Flemish Bond of the same thickness of wall as shown in figs. 42, Flemish Bond. 43, an d 44 . higs. 46 and 47 represent plans of a header and stretcher course respec- tively, of a 2 brick or 18 inch wall. The transverse joints are, it will be observed, properly broken, but the longitudinal joints are dangerously contin- uous throughout the work. Each header course has one, and each stretcher course three of these joints, and it is palpable, that with this bond a complete separation is possible of the wall, from top to bottom, into two slabs or single* brick walls, w ithout dislocating the constituent bricks. This may be avoided by combining headers in the stretcher courses, as shewn in fig! 48 or by using fractional bricks occasionally. F 'fr Fig. 47. HZ] H in Fig. 48. c m. . 1 higs. 49 and 50 represent plans of courses of a wall also 2 bricks or 1 h inches in thickness, laid in Flemish Bond. In one course, fig. 49, a single longitudinal joint is shewn throughout. This may be obviated by arranging the bncks as shewn in fig 50. 0 Fig. 49. =u Fig. 50. AVOID TIMBER BONDING, ETC. Cl Figs. 51 and 52 shew the header and stretcher courses of a wall 2J bricks, or 1 foot 10 J inches in thickness, laid in English Bond. The one central row of stretchers is laid in the header course to make out the thickness, and avoid bats. The same defects as already pointed out are again observable here. Fig. 51. Fig. 52. Fig. 53 shews Flemish Bond for the same thickness of wall. The longitu- dinal joints are here too long, but they are broken at intervals by the two headers. Fig. 53. Herring-bone bond is defective chiefly on account of the cutting of the bricks to the bevel of 45°, the probability that this will be carelessly done, and bats of irregular forms introduced, necessitating lumps of mortar, or perhaps actual voids in the work. Rubbing the ends of the bricks, or even carefully cutting them, are processes that involve much labour and consequent expense, which the employer will seldom sanction, or the workmen fairly expend even if sanc- tioned. Still with moderate care and good overlooking, work of adequate soundness may be produced with this bond, while the alternate diagonal arrangement of the courses greatly facilitates the consolidation of the mass. 61. Avoid Timber bonding , — and dependence on all inferior materials. — Iron Hooping . It was formerly much the fashion to stipulate for the building in of plenty of timber in bond and plates, in masses of brickwork, especially where partly isolated by window and other openings from the other parts of the structure. Nothing can be more erroneous in principle or dangerous in practice. Wood is essentially a less durable material than brick or stone ; more liable to destruction by damp ; and inflammable. Hence no part of the structural strength of a building, composed of brick or stone, should be allowed to depend upon it. For brestsummers, beams, lintels, wall-plates, &c., timber must of course be introduced, in some kinds of construction, but never when it can be avoided should it be incorporated in the body of a wall, or so that it cannot be replaced when decayed, or otherwise desirable to be removed. An useful kind of tie may be obtained for narrow piers of brickwork, or where great cohesion is desirable, by laying iron hooping in the mortar of the horizontal joints of brickwork. According to the thickness of the wall, two or more strips may be laid in, and at every fourth course or foot in height of the work. The hooping should be well pitched to preserve GOOD BRICKS AND GOOD BRICKWORK. 62 it from rust, and sanded to assist its adhesion to the mortar. — For usual work, hooping 2 inches wide, No. 14, Birmingham wire gauge, in thickness, and weighing 3 Jibs, per 10 foot run, is very suitable. 62. Good Bricks and good Brickwork. There are certain criteria of good bricks, which being infallible and readily applied, constitute the best prac- tical tests as to the quality of these valuable materials. In the first place good bricks are always heavy, — always solid and compact, ringing with a clear sharp sound when struck together, and well and truly formed with nice sharp edges. Neither will they absorb much water. If you have to choose betw een two bricks, of equal, or nearly equal weight, immerse them in water, after weighing them dry. Twenty-four hours hence take them out, and reject the one which has acquired most w r eight, and therefore imbibed most water. Over-burnt bricks may be heavy, but they are also cracked or distorted in form by undue heat, and may readily be distinguished from the letter sort by their general appearance. Bad bricks, on the contrary, are light, w ill not ring at all w hen struck together, are ill shaped, hollow on one side and round on the other, readily abrade on the edges, suck up water like a sponge, and indeed are sometimes so soft that a strong thumb may force off the edges, such as they are. Good brickwork is laid truly and accurately to a level, every joint answers to the line, and every part of the face coincides w ith the plumb. All the beds and joints are well filled w ith mortar till it is fairly pressed out in the faces, all deficiencies are carefully pointed up as the work proceeds, and the whole w ell flushed in course by course. The mortar is well mixed, lime and sand thoroughly blended, and the sand if handled alone is found to be clean and sharp to the touch, feeling thoroughly gritty, and free from all slimy, greasy, and tenacious qualities. The lime and sand to be mixed in the proportion of one part of lime (by bulk) to 3£ of sand. For the facing joints a larger proportion of lime may be used, say 1 part to 2 of sand. The external joints will thus oppose greater resistance to the admission of damp, while economy is effected by using more sand in the internal and protected parts of the work. In using cement an equal bulk of sand, dean nnd sharp, is mixed with it. The joints are never to exceed 1 of an inch in thickness, and the vertical truly plumb over each other in such courses as intended, according to the kind of bond employed. The work is also earned up uniformly level throughout, and no difference pcnmtted exceeding four courses, or 1 foot, even for a temporary purpose, under any circumstances whatever. By these means only can unequal settlement be prevented. Contraction of bulk or settlement, we know, must occur from the combination of materials in an expanded condition, as mortars or cements arc, when in a plastic form ; nnd therefore our w alls must sink or settle down as the mortar !>ccomcs dry —but it is essential, to prevent dislocation, that this settlement be uniform throughout, and this can only be secured by adopting the precautions prescribed above. For the same purpose the «?mnlIT!v °[ thc , WOrk m,,9t he l,rou e ht up. >“'<> and finished as rompl. . ly as the front, and no gaps or crevices loft for subsequent patching ue Other rule has to lie observed ; nnd we reserve it for this* last and iwparate and emphatic statement, to shew our estimate of its importance m order to produce good brickwork,— which is this that thc mortar should as thick a. It may be, or nearly approaching thc solid form, as is consistent BRICK WALLS. 63 with the degree of plasticity essential for its proper distribution and pene- tration into the joints, while the bricks should be thoroughly wetted on the surface. By these means the adhesion between them is rendered the more perfect, and the subsequent amount of shrinking and settlement is reduced to the minimum. Thin watery mortar, on the contrary, suffers extreme con- traction, while the essential properties of the lime are actually dissipated, and when the wall becomes thoroughly dried, if it ever does, little remains by way of cement, but the sand originally compounded with it. 63. Brick Walls , and details of construction . The thickness to be given to brick walls depends upon the height to which they are to be carried, and also the purposes of the building they enclose, or degree of pressure and concussion to which they will be exposed. For ordinary dwelling-houses of the largest class, or first rate, from 70 to 85 feet in height from the footings, and having 6 or 7 stories, including the basement, the external and party walls of the basement and ground floor should be 2$ bricks, or 1 foot 10£ inches, if bricks are 9 inches long ; of the tirst, second and third stories, 2 bricks, or 18 inches ; and of the remainder 1| brick, or 13| inches; with parapets 1 brick thick, and at least 1 foot above highest part of gutter. For second rate dwelling-houses, from 52 to 70 feet, in height and having 5 or 6 stories, the walls for three lower stories should be two bricks, and for remainder 1§ brick, with parapets as before. For third rate dwelling-houses, from 38 to 52 feet in height, having 4 or 5 stories, the walls of the lowest story should be two bricks, and of the remainder 1| brick; and for fourth rate dwellings, having a height not exceeding 38 feet, and not more than 4 stories altogether, 1J brick will suffice for the thickness of the walls of two lower stories, and one brick for the remainder. For warehouses, an extra thickness should be allowed. Whatever the height may be, the upper 30 or 36 feet in depth of the walls (equivalent usually to 3 stories,) should be 2 bricks thick ; and the next 40 feet in depth, 2j bricks, and all below this, 3 bricks. If the total height of the building do not exceed 60 feet, the upper 20 feet may be 1 J brick, the next 35 feet, 2 bricks, and the remainder 2£ bricks. For a warehouse about 40 feet in height, the upper half of the walls may be 1 J brick, and the lower, 2 bricks thick. These dimensions will suffice only for buildings used strictly as warehouses or stores. For buildings for all manufacturing purposes, for which machinery is erected, the walls must have great additional substance and solidity, to enable them to bear the concussions of the machinery, which are among the most severe tests to which brickwork can be put. For such purposes it is not unusual to provide walls 4 bricks, or 3 feet, in thickness, even in buildings of com- paratively small size. Again, if there be few intermediate vertical supports from wall to wall of a building, and the extent of flooring to be supported by the external walls is proportionally increased, they will need to be of greater thickness than if the area is occupied by small apartments, and so many multiplied joints of support for the flooring are thus provided. All openings for doors should have inverted arches struck beneath, with imposts of stone. These inverts should be semicircular if possible, or the nearer approaching that form the better, the space above the invert is to be then filled in with level brickwork up to the level of underside of sill, or paving, &c. These inverts tie the wall together and prevent any liability of the piers to spread, r,l BRICK WALLS. which they may have when built up separately from the foundations. The foundations are thus preserved continuous throughout. The superiority of the one method over the other will be apparent from the two sketches, figs. 54 and 55, which show doorways with separate piers, and with inverts respectively. Fig. 54. Doorways with separate piers. Fig. 55. Doorways with inverts. The judicious introduction of piers or projections of brick-work, will in many cases provide all the extra thickness and strength required at particular parts of a wall, w ithout continuing masses of brick- work through the intermediate spaces where they are not required. Thus, a pier may be built up on the face of a wall, to carry the ends of the main beams which support flooring, or portions of machinery, or to carry the ends of roof trusses. Piers of brick- work arc infinitely preferable, for these purposes, to posts of timber some- times used, and termed story posts. Main beams to carry flooring, which are perhaps 30 feet or more in length, will require at least 18 inches bearing at each end. Now nn 18 inch pier will afford this bearing w ithout cutting fnto the wall at all : whereas, supposing it to be only 2 J bricks in thickness, the BRICK ARCHES. 05 beam would, without the pier, cut into the wall so as to destroy its strength, and leave a bare half brick thickness outside. Walls which have only to support themselves, as garden, fence, and boundary walls, may be built of minimum thickness by enlarging them with piers at intervals. A 9 inch wall may thus have piers projecting half a brick, or 4 5 inches, and a brick and a half, or 135 inches wide at intervals of 10 feet, which will give it great stiffness. These piers, or counterforts as they are sometimes called, are reduced at the top, in the manner of buttress heads, so as to disappear in the top course, which may thus be covered with a continuous coping of uniform width. Projections from the face of brick walls, are sometimes formed to diminish the length of beams, &c., or to afford space within the walls at the back for flues, &c. These projections, termed corbels , or corbelling , are produced by building out one brick, or row of bricks, to a small extent, from 1 to 2 inches, and laying each successive course above projecting to the same extent beyond the one below it, thus forming a kind of inverted steps, and gaining in the top course the entire extent of projection desired. The projection of cornices for shop fronts are thus frequently roughly formed in the brick- work, and surmounted by a layer of York flagging, the whole being afterwards covered and orna- mented in cement. New brick-work is bonded to old by withdrawing the end brick of each alternate course, thus forming a series of indentations or toothings for building in the new work. A continuous groove or chase is sometimes cut vertically in the face of the old wall which is to receive the new work, for a similar purpose. Brestsuminers, plates, and lintels, resting on brick walls should bear either upon stone templates, or iron shoes. By this precaution, the bearing is more solid, and the weight better distributed, while the removal of the timbers in case of decay or alteration is facilitated. With the view of guarding against the fall of a building from fire, brick- work offers the best material for constructing the internal supports of the floors of a building. Thus, in buildings for stores or manufacturing opera- tions, where the floors are of large area, they may be supported upon piers of brick-work built in cement. A pier may be constructed, if done properly, of 18 inches square, to a height of 15 feet, and afford a very solid support. If of greater height, their dimensions should be increased. The great weight which such piers are capable of sustaining may be inferred from the experi- mental datum, that piers 9 inches square on plan, 2 feet 3 inches high, built of sound Cowley stock bricks, set in good cement, have been found to bear from 30 to 35 tons, (nearly 9 cwts. per superficial inch) before crushing. With the same view of resisting fire, also preventing decay, and the multipli- cation of vermin, and of affording a superior support to the floors, all the internal partitions or enclosing walls of buildings should be constructed of brick-work in preference to wooden framing or quarter partitioning. And this may be done with great economy of material and with efficiency, by strengthening piers at intervals, by forming joints or projections round the doors and openings, and by recessing to a minimum thickness all those parts which have light duty to perform. 64. Brick Arches . Arches of brick-work are constructed of various sizes for ordinary buildings, while in its application to bridge building, this material has been employed to a great extent. The Railway Bridge con- structed over the river Thames at Maidenhead, by Mr. Brunei, the two BRICK ARCHES. 66 middle arches of which are 128 feet in span, is probably the most stupendous specimen of this kind.* These arches are elliptical, and have a rise of 24 ft. 3 in.; the thickness of brick-work at the crown is 5 ft. 3 in., and increased by half brick sets off to 7 ft. 1 $ in. at the haunches. The simplest arch con- structed by the bricklayer is that termed a straight arch . It should not, however, be strictly straight or horizontal, but have a slight rise in the centre, that is, have a curve belonging to a circle of very large radius. This is the arch used over square headed windows and doorways ; the bricks are arranged radiating, the upper surface of them forming a level or straight line to work in witli the brick- work above. For the same purpose the total depth of the arch from the horizontal line above, to the level of the spring of the arch is made equal to four courses of bricks, or 12 inches. The joints are not made to radiate from the true centre of the arch, but are determined by dividing the line of arch, or soffit, and the top level line into the same number of equal parts, and joining the divisions by lines which form the joints. The length of the top horizontal line is usually determined by making it project about 7 4 inches at each end beyond the reveal of the window, or line of the opening. Thus, if the window opening be 3 feet wide, this top line will be 4 feet 3 inches in length. The radiating bricks arc cut with the required taper by the skill of the workman, and the proper level for the ends is determined by marks upon a mould, or template, prepared by setting out the arch full size upon a board, and marking the joints exactly, before beginning the brickwork. In setting the bricks, a piece of wood is fixed so that its upper curved surface corresponds with the intended sol lit of the arch ; and upon this, the bricks forming the arch are laid, set, and carefully jointed. This piece of wood, technically called the cambers! ip, is allowed to remain till the work is dry, when it is removed, and the arch, if properly constructed, retains the form in which it has been built. Superior arches, or those of small radius of curvature, are formed of bricks, which are carefully cut and nibbed to the exact form of taper required. These are called gauged, or rubbed arches, and involve a more careful construction, and skilful kind of labour. The thickness of brick arches is of course in proportion to their span, or distance between the piers, and the height to which the arch rises above the level of the springing. Semi- circular arches, or segmental arches, whose rise is not less ihan i of their span, up to 12 feet span, may be built one brick, or 9 inches in thickness. From 12 to 20 feet span, they should have 1$ brick, or 13$ inches thickness ; from 20 to 25 feet, 2 bricks, or 18 inches ; and from 25 to 30 feet, 24 bricks, or 1 foot 10$ inches. Whatever the thickness, however, all arches should be built in half-brick rings, or rims ; that is, concentric layers, each 4$ inches in thickness, all properly united by mortar or cement, fly this arrangement, a proper bond may be preserved, which will be shewn in the soffit of the arch. At distances of 3 feet, in the girt of the arch, a brick should be introduced vertically, or rather radially, bonding into the next ring above. Arches of great flatness, that is having very small rise in • The detail* °f »»*«« example* of bric k bridge*. Sic., aiepiven with full tables of Xichlf^^u^'co * n thC W ° rk “ lirick Brid K c * and Culverts," published by MEASURING BRICKWORK. 67 proportion to tlieir span, are to be avoided as much as possible, being essentially weak, but when used, they require extra care in bonding, and in jointing. An extra half-brick thickness is also desirable in flat arches of considerable span. Cement is to be preferred to mortar for all arches ; — in segmental, flat, and elliptical arches, it is indispensable for the central or crown part of the work, where the form approaches an horizontal line, and the tendency to fall is consequently greatest. It is hence sometimes stipulated to build from 10 to 14 feet of the central part in cement, while mortar is used for the haunches. A wiser economy, however, dictates cement throughout. In the construction of chimneys, for dwelling houses, the thickness of brickwork at the back should be l£ brick in the lower story of the building, and 1 brick above that. If built back to back, the same thickness should be preserved if in party walls, otherwise it may be reduced half a brick. The joints should in no case be less than one brick thick on each side of the opening, the breast, front, back, withe, or partition of every flue, must be at least half a brick thick, thoroughly bonded, the joints made perfect with good mortar or cement, and all the inside, and also outside or face next the interior of the building, must be rendered or pargetted. No wood-work of any kind should be permitted to be let into the brickwork of chimneys, and all slabs or hearths should be of brick, tile, stone, slate, marble, or other incombustible material, at least 12 inches larger than the chimney opening, and projecting 18 inches in front of the arch over the same. They should, moreover, be laid and bedded wholly on brick or stone, which should be solid for a thickness of 9 inches beneath the surface of the hearth. 65. Measuring Brickwork. In large masses, such as railway-bridges, &c., brick-work is measured by the cube yard or cube foot, but for walling, and all ordinary work in buildings, it is usual to reduce it to an arbitrary standard thickness of 1^ brick, and measure it superficially. And the integer employed for this superficial measurement is 272^ feet, usually called 272 feet, the fraction being omitted for facility in calculating. This 272£ feet constitutes the statute rod, being the superficial contents of a square of 5 5 yards, or 16 J feet. The common rule for this reduction is to find the superficial area of brickwork of each thickness, and reduce the whole into an uniform thickness of half a brick, then by dividing by 3 (the number of half bricks in the standard thickness) our total will be brought to the standard thickness, and its superficial area will appear in statute rods of reduced brickwork as it is called. By way of example, let us have four measurements of brickwork, ft. in. 1 . 54 0 12 0 2. 360 648 feet, 3 bricks thick. 0 14 0 5040 feet, 2 bricks thick. 3. 47 0 8 0 376 feet, 3$ bricks thick. MEASURING BRICKWORK. 4. 39 0 7 0 273 feet, 4$ bricks thick. ]. 618 X 6 = 3888 2. 5010 x 4 = 20180 3. 376 X 7 = 2632 4. 273 x 9 = 2457 Total . . 29137 That is 29,137 superficial feet, half a brick thick. To bring this to the standard thickness, divide by 3, then = 9712^ superficial feet, which divided by 272, shews a quotient of 35^ rods of reduced brickwork. All openings for doors, windows, and fire-places, are to be deducted, but flues are measured as if solid, to allow for the extra labour in forming them. Timbers built in walls are not deducted. Solid walls of irregular form and thickness, as settlings for ovens, coppers, kitchen apparatus, angle fire-places, &€., are cubed and reduced to the standard thickness. If brought first into cubic feet, the number may be multiplied by 8, and divided by 9, this will shew the superficial quantity of lj brick, or 13$ inches in thickness. The following data are generally admitted, and will be found useful. A rod of standard brickwork set in mortar requires— 4500 ordinary bricks, 30$ cubic feet of lime, 91$ cubic feet of saud. The weight of it in mortar will be about as follows, calculating the bricks at 5 lbs. each. 63 We have here Bricks Lime Sand tons cwt. qrs. lbs. .10 0 3 16 1 10 2 0 3 17 3 12 Total . . 15 11 1 0 Taking the reduced thickness at 13 J inches, each rod will equal 306 cubic feet. If cement be used instead of lime, the quantity per statute rod will be 36 bushels of cement, and 36 bushels of sharp sand. 21 striked bushel* equal one cubic yard, or 27 cubic feet. The weight of a rod of brickwork, in Roman cement, will be as follows : Bricks Cement 36 bushels, at 73 lbs. per bushel .... Sand 36 bushels 46 2-7ths cubic feet, at 95$ lbs. per cubic ft. tons cwt qrs. lbs. 10 0 3 16 1 3 1 24 1 19 1 16 If with Portland cement, of which 1 part is used with 3 of sand° the weight of the rod will be— Bricks Cement 18 bushels, at 1 cwt. per bushel Sand 54 bushels 69 3 7ths cubic feet, at 95$ lbs. per cubic ft! tons cwt. qrs. lbs. 10 0 3 16 0 18 0 0 2 19 0 10 13 17 3 26 PRICES. 69 15 bricks form one foot of reduced brickwork. 7 bricks are required for one superficial foot of facing. 10 bricks for one superficial foot of guaged arches. Paving bricks measure 9 inches by 4j inches by 1J inches, and weigh about 4 • lbs. each. Butch clinkers measure 6 ^ inches by 3 inches by lj inches, and weigh 1 lb. 8 oz. each. Pantiles measure 1 foot lj inches by 9 5 inches by 1 inch, and weigh 5 lbs. 4 oz. each. Plain tiles measure 10 £ inches by 65 inches by § inch, and weigh 2 lbs. 5 oz. each. A single load of sand, or lime, contains 27 cubic feet, or 1 cubic yard. A double load of ditto contains 54 cubic feet, or 2 cubic yards. 1000 stock bricks stacked, occupy about 56 cubic feet. A bricklayer’s hod measures 1 foot 4 inches by 9 inches by 9 inches, or 1296 cubic inches, and. is intended to contain 20 bricks. Lime and sand, and cement and sand, when mixed, occupy two-tliirds their previous bulk. Weight of l cubic foot. lbs. Number of cubic feet equal to 1 ton. Sand Clay Common earth Chalk . Vein marble . Statuary ditto Brick, dry Brickwork in mortar Ditto in Roman cement Ditto in Portland cemen Seyssel Asphalte . S5* 1291 121J 1721 1721 166 771 114 961 101 | 157 231 171 18 13 13 131 28f 191 23 i 22 111 70 feet superficial of 2j inch York paving equal to 1 ton. 58 68 56 54 27 38 46 » a a it n >» >> >> it a it it it it 3 21 Purbeck paving granite paving pebble paving ragstone a a If 99 99 19 99 66. Prices. Present London prices may be taken as follows : — Stock brickwork, in Thames sand and store lime If with blue lias lime additional Ditto in Roman cement . In outer wall, worked fair both sides, additional Per rod reduced. Per cubic yard X. s. d. £ s. d. 10 0 0 0 17 8 0 10 0 0 1 0 12 0 0 1 1 2 0 10 0 0 1 0 Facings, per foot superficial. (Half the depth of reveals of windows, doorways, Sic., to be measured.) 70 PRICES. 8 . (!. Second Malm stocks, additional to price of stock brickwork . . .03 Best Malm stocks, or red bricks, ditto 0 <» Ipswich or Suffolk white bricks, ditto 0 7 Arches, (face and soffit to be measured) stocks, ditto . . . .00 Second Malm stocks, and tuck- pointed, ditto 2 0 Best washed Malm stocks, or red bricks, camber, segmental, or semi- circular, guaged, rubbed, and set in putty, ditto . . . .28 Concrete, consisting of stone lime and Thames ballast, for foundations, 1 of lime to 6 of ballast, including wheeling, and filling in, per cubic yard ..70 Paving, per superficial yard, including making and levelling ground, not exceeding 6 inches in depth on the average. Gray stocks, flat . Ditto, on edge .... Malm paviors, flat Ditto, on edge .... Suffolk white bricks, flat Ditto, on edge .... Paving bricks, flat Ditto, on edge .... Ware white paving bricks, flat . If laid herring-bone, additional . Dutch clinker paving . Ditto laid herring- bone . . 9, 10, and 12 inch tiles . . The following are the London prices including 15 per cent, profit, as quoted Laid in Laid in Laid in sand. mortar. cement. s. d. s. d. a. d. 2 2 2 3 2 9 2 11 3 3 4 0 2 10 3 2 4 0 3 10 4 6 1 5 0 4 8 5 2 ! 5 10 6 6 7 0 7 9 2 8 3 2 3 8 5 2 6 2 6 8 2 5 3 2 3 8 0 2 0 2 0 2 10 6 0 0 0 0 9 0 0 0 0 0 3 9 4 5| 5 0} of the materials only, delivered, and in the Builder’s Price Books. Bricks : — Place . Stocks Second Malms . Best ditto and cutters . White Suffolk . , Ditto Paviors . Malm Pavings . Ditto Pickings . Paving . ^are ditto 10 by 5 inches Stourbridge Fire bricks . Terto Metallic Fire bricks Welsh ditto Newcastle ditto . Windsor ditto . Dorset ditto Dutch Clinkers . Tilca : — I’lam Francis's patent . Per Thousand. £ s. d. .18 0 . 1 14 6 .330 . 4 17 0 .500 . 5 10 0 .300 . 2 10 0 . 2 10 0 . 8 10 0 . 7 10 0 .700 .500 .500 .500 . 4 10 0 • 270 .200 . 3 10 0 PRICES. Per Thousand. Li ime. Cement. Sundries : — £ s. d. Pan or Ridge 3 0 0 9 inch paving • 9 10 0 10 inch ditto 10 10 0 12 inch ditto # 13 15 0 Oven, per 100 . • 3 2 6 cubic yard : — Chalk . . 0 11 0 Hare burnt , 0 12 6 Dorking . • # 0 11 6 Merstham or Guildford . 0 13 6 Blue Lias • • 1 3 0 5 er bushel : — Roman . # 0 1 6 Frost’s . . 0 2 0 Blue Lias, ground • 0 1 9 Martin’s. 3s. 3d., 4s. 3d., and 0 5 3 Keene’s . 0 3 6 Parian . 3s.* 6d. and 0 6 0 Portland 0 2 3 Metallic . 0 1 6 John’s Patent Stucco per cwt. 0 10 0 Mastic . • 0 4 6 Thames Sand . per cubic yard 0 5 9 Thames Ballast. . ditto 0 4 6 Hair . . per cwt. 1 0 0 Ditto . per • bushel 0 1 3 Ashes • • ditto 0 0 9 jumps for Fire- work : — Welsh and . Newcastle. Stourbridge. 9 inch tiles s. d. s. d. each 0 4$ 0 10$ 10 „ 99 0 7 0 11$ 12 99 0 9 1 li 14 99 1 4 1 8$ 16 99 1 8§ 2 10 18 99 2 3 3 1 20 99 2 10 3 11$ 22 99 3 lii 4 9$ 21 „ 5 l 5 11 12 inch lumps . each 0 9 1 8$ 14 0 m 1 10$ 16 99 1 ii ' 2 n 18 99 1 4 2 Gi 20 99 1 8i ; 2 10 22 99 2 5i ! 3 1 24 99 3 1 i 3 11$ 26 99 1 3 4i 4 2$ 28 99 3 8 4 o$ 30 99 1 4 6 5 e passes on each side of the furnace, and springing from these tubes is a series of 18 tubes, which arc placed vertically, and parallel to each other over the furouce. A fan or other impelling apparatus communicates w ith the outer STRENGTII OP TIMBER APPLIED TO BUILDING PURPOSES. 75 end of one of the horizontal tubes for driving a constant stream of atmos- pheric air through them, which thereby becomes heated to a high degree, and passing out at the distant end of the other horizontal tube, is conveyed to the point where it is to be applied to the timber. An outlet of adequate dimensions is provided for the escape of the vapours thrown off from the articles being seasoned. The proper temperature for the air and velocity for the current in each case depends on the size, density, and maturity of the wood to be seasoned. A temperature of from 400° to 500° Falir. and a velocity of from 100 feet per second, are found to act advantageously. But if the wood be in a green state it is found better to commence at a lower temperature, from 150° to 200«, and gradually raise it as dessiccation proceeds. Whole or unconverted timber is best acted upon by boring through the centre, and thus allowing the current of hot air to traverse it interiorly. This drying process is necessary as a preliminary to all modes of treatment for preserving timber by saturation, as with corrosive sublimate (Kyan’s) ; tar freed from ammonia (Betliell’s) &c. The fir timber commonly used is from Riga, Memel, Dantzic and Sweden ; of these Riga is the best in quality, and may always be trusted as a sound material. In point of size, Memel is the most convenient. Dantzic, when free from large knots, is considered the strongest, and Swedish the toughest. Of the pines, the red is the best, both for cohesive strength and durability. The Quebec yellow' pine should be used only for parts preserved from damp. In the choice of timber, bright- ness of colour, and distinctness and closeness of grain, are evidences of good quality, whereas the appearance which is characteristically termed woolly , a dull colour, an open porous grain, and dead knots, are indications of rottenness and inferiority. Deals are imported from Norway, Sweden, Russia and Prussia. Of these the Norway are the best for framing, the Christiana white and best yellow, are favourites for flooring, panelling, &c. Swedish deals are apt to wind and twist. 69. Strength of Timber applied to building purposes. Careful experiments having been made upon the strength of timber of various kinds, and the results recorded for our guidance, we propose to quote such of these as bear directly upon our subject, and shew the practical rules thence derived. The following table exhibits the specific gravity of 22 samples of wood, also the w eight of a cubic foot of each, and the number of feet equal to a ton in weight. It also contains four columns of figures to be used in our subsequent calcu- lations. 76 STRENGTH OF TIMBEE, ETC. 1 Specific J No. of TABLE VI. gravity weight oi water a cubic ft. cubic feet to Value of U Value of E. Value of S Value of C being lbs. 1 ton. 1UU0. oz. 1. Oak — Adriatic 993 62 1 36 610 3885700 1583 8808 2. — Kn^li.sh (1) 969 60 9 37 598 3494730 1181 9836 3. — Ditto (2) 934 | 58 6 38$ 435 5806200 1672 10853 4. — Canadian 872 I 54 8 41 588 8595864 1766 11428 5. Ash . 760 47 8 47 395 6580750 2026 17337 6. Oak, Dantzic 756 47 4 47$ 724 4765750 1457 7386 7. Hijra Fir (1) 8. Teak . 753 , 47 1 47 i 588 5314570 1108 10707 745 46 9 48 818 9657802 2462 15555 9. Iliua Fir (2) 738 46 2 48$ 3962800 1051 9912 10. Beech . 696 43 8 51$ 615 5417266 1556 11. Mar Forest Fir (1) 696 43 8 51$ 588 2581400 1144 9539 12. Ditto (2) . 693 1 43 5 51 1 403 3478328 1262 10691 13. Pitch Pine . 660 41 8 54 588 4900466 1632 10415 14. Hed Pine 65 7 1 41 5 54$ 605 7359700 1341 10000 15. Peon, or Poon 579 36 3 61 1 596 6759200 2221 14787 16. Norway Spar 577 36 1 62 648 5832000 1474 12180 17. Larch (1). 560 35 0 64 518 4210830 1149 7352 18. Ditto (2) . 556 34 12 64$ 518 4210830 1127 7655 19. Elm . 553 31 9 64| 509 2799347 1013 5767 20. New England Fir 553 34 9 64$ 757 5967400 1102 9947 21. Latch (3) 531 33 3 67$ 411 2465433 653 22. Ditto (4) . 522 32 10 68$ 518 3591133 832 By means of the column marked U we shall be able to compute the extreme deflection of beams of timber before breaking. The column E will enable us to compute their (flection, fixed at one end, and loaded at the other. Also if supported at each end and loaded in the middle. Also if supported at each end and loaded uniformly throughout their length. It will likewise assist us in ascertaining the weight which will bend a piece of timber when loaded vertically. The columns S and C will direct us in finding the extreme or ultimate transverse strength of rectangular beams of timber fixed at one end and loaded at the other; also when supported at both ends, and loaded either in the centre, or uniformly throughout their length ; likewise when fixed at each end, and loaded either in the middle, or uniformly throughout their length. These several cases comprise all practical problems which we may be required to solve in order to ascertain the capability of the timber we employ, or to determine the scantling which should be provided to bear any given amount of pressure. The valuable experiments to which we are indebted for these solutions, were conducted by Professor Barlow, a few years since, and constitute the bulk of our present knowledge on the strength of timber. Having been conducted with great care, guided by high scientific knowledge, their results are esteemed accordingly, and may be depended on with confi- deuce. 'I he investigations by which practical rules have been evolved from these results, are beyond our space and purpose. We can only shew the formula; as applicable to the practice of building construction. A piece of timber or other solid matter may be subjected to forces acting in four distinct STRENGTH OF TIMBER, ETC. 77 Ways, and the ultimate effects of which, if the forces are adequate to produce them, will be, 1st. To pull or tear it asunder in the direction of its length, as tie-beams in roofs, and ties and braces generally. 2nd. To crush it, by forcing its particles together, as posts, pillars, struts, &c. 3rd. To break it across, or transversely to its length, as in the case of joists, rafters, brestsummers, &c. 4th. To separate its fibres by twisting or tension, as when one end of a beam is fixed, and a force is applied to make the section of the other end revolve round the centre of the section. These forces which apply to all solid matter whatever, are limited in their practical action upon wood as applied to building purposes. Thus the ulti- mate power of a tie beam to resist the first force is never called into exercise, owing to the practical impossibility of securing the end of it, so as to resist such force. The framing of the tie beam to the rafters would give way long before such ultimate strength of the limber could be developed. In like manner the second force is always limited by the disposition of a post or strut, to bend or buckle when over-worked. This bending propensity therefore de- fines the maximum limit of the length, and the minimum limit of the scantling, or cross sectional area of a post or strut when practically applied. The fourth or twisting force is seldom exercised in the case of timbers for building, never to such an extent as to claim any further notice. The third force, which tends to break a beam transversely, is the only one of which the full development comes within the range of practical construction. 70. Practical Rules for calculating the defection and strength of Reams , Brestsummers , Joists , Rafters , 8pc. Problem 1. To ascertain the deflection from a horizontal line, or sag , of a beam supported at each end, and loaded in the middle ; as a brestsummer, which supports a central story post, or an iron column. Rule. Multiply the value of E in the Table of the kind of wood employed, by the breadth and cube of the depth of the beam, both in inches. Multiply also the cube of the length in inches, by the given weight in lbs. Divide the latter product by the former, and the quotient represents the deflection. Example. A rectangular beam of Red Pine is 12 inches deep, and 9 inches wide, and rests on two walls 22 feet apart. It is loaded at the middle of its length with 2 tons. How much will it deflect? 7359700 by 9 by 1728=114,458,054,400 20 18,426, 144 by 2240 = 41,274,562,560 41.274,562,560 __ >03(J6 1bcJl 114,458,054,400 Problem 2. To ascertain the deflection as in Problem 1, when the beam is supported at each end, and loaded uniformly throughout its length ; as a brestsummer supporting a wall or mass of brick-work, of equal height and weight throughout its length. 78 STRENGTH OF TIMBER, ETC. Rule. Compute the deflection as in Problem 1. Multiply the result by 5, and divide the product by 8. Example. Thus, .0366 x 5 = 1830 -j- 8 = .0226 Inch. Problem 3. To ascertain the ultimate deflection which a beam, supported at the ends, will bear before breaking. This problem is applicable in cases where a loaded brestsummer is observed to suffer extreme deflection, and fracture may be apprehended. When, if the deflection approaches that deter- mined by this rule, means of support should be at once provided. Rule. Multiply the tabular value of U by the depth of the beam in inches, and divide the square of the length also in inches, by that product. The quotient will shew the ultimate deflection. Example. What deflection will a rafter of Mar Forest Fir, which is 15 feet long, 8 inches deep, and 5 inches wide, suffer before breaking? 588 by 8 = 4704 1802 = 32400 = 6.88 Inches. 4704 Problem 4. To find the ultimate weight which a rectangular beam will bear on its centre, w hen supported at both ends. Rule. Multiply the tabular value of S, by 4 times the breadth and square of the depth in inches, and divide that product by the length also in inches, for the weight in lbs. Example. What weight will break a beam of Ash supported on story posts at the ends, and having an iron column fixed midway of its length, to carry an upper floor, the clear length of the beam being 16 feet, its depth 12 inches, and width 7 inches? 2026 by 28 by 144 = 42546. 192 Problem 5. The same as Problem 4, but the weight being uniformly dis- persed along the whole length of the beam, as a brestsummer carrying a" brick wall, a rafter of a roof, uniformly covered with slates, &c., a floor-joist of a warehouse usually loaded w r ith merchandise, &c. Rule. Find the ultimate strength, as in Problem 4, and double the result for the weight sought. Example. Thus the beam, as before, will not, if loaded equally throughout, break until loaded with 42,546 by 2 = 85,092 lbs. Problem 6. The same as in Problem 4, but the beam being fixed at the ends, not simply supported Rule. Find the ultimate strength, as in Problem 4, and increase the result by one-half for the required weight. Example. Tims the breaking weight will now be 42,465 + 21,273 = 63,819 lbs. Problem 7. The same ns Problem 6, but the weight uniformly distributed. Rule. Multiply the ultimate strength, as in Problem 4, by 3, for the required Example. Thus, 12,546 by 3 = 127,638 lbs., will break the beam when its ends a xe fixed, and load laid equally over it. STRENGTH OF TIMBER, ETC. 79 Problem 8. To find the weight which may be safely put upon beams, &c., as permanent loads , divide the results found by Problems 4, 5, 6, and 7, respectively, by 3 ; that is, never let the permanent load exceed one-third of the breaking weight. Thus our sample-beam, as described in the Example to Problem 4, may be safely permanently loaded, If supported at ends, loaded in middle with 14,182 lbs. loaded throughout 28,364 lbs. If fixed at ends, loaded in middle . . . 21,273 lbs. loaded throughout . . . 42,546 lbs. Our three following Problems are applicable to cantilevers, brackets, and pieces of timber generally, which are fixed at one end, and have to bear their weight at the other. Problem 9. To find the deflection of a bracket, fixed in a wall at one end, and bearing a balcony railing at the other. Rule. I. Multiply the tabular value of E by the breadth and cube of the depth of the beam, both in inches. 2. Multiply also the cube of the length in inches by the given weight in lbs., and that product again by 32. 3. Divide the latter product by the former for the required deflection. Example. Let the bracket be of teak, of rectangular section, 4 inches deep, and 3 inches wide, and project 3 feet 4 inches from the wall, loaded at the other end with 300 lbs. Required — its deflection, or sagging, at that end? 9,657,802 by 3 by 61 = 1,854,297,984 64,000 by 300 by 32 = 615,400,000 615,400,000 1,854,297,984 .332 inch. Problem 10. The same as Problem 9, except that the weight is uniformly laid over the length of the bracket. Rule. Proceed as in Problem 9, but multiply the second product by 12 instead of 32. Example. First product as before, = 1,854,297,984 Then, 64,000 by 300 by 12 = 230,400,000 230,400,000 . , = .124 inch. 1,854,297,984 Problem 11. To ascertain the ultimate transverse strength of any beam or bracket, of uniform rectangular section, fixed at one end, and loaded at the other. Rule. For an approximate result, sufficiently accurate for all practical pur- poses, multiply the value of S in the table by the breadth and square of the depth of the bracket, both in inches, and divide that product by its length, also in inches. The quotient will shew the weight in lbs. Example. What weight at the end will break a cantilever of elm, which is 2 inches broad, 3 inches deep, and projecting 3 feet from the wall ? 1013 by 2 by 9 = 506J lbs. 80 STRENGTH OF TIMBER, ETC. Our next Problem enables us to determine what weight will cause pieces of timber, of definite scantling and length, to bend beneath loads placed verti- cally over them. This is applicable to all timber applied as posts, story-posth, struts, &c. The permanent load placed on timber in this manner should never exceed one-half the bending weight, unless the post be stiffened in its length by any lateral or diagonal struts. Problem 12. To find the weight which will cause a post of timber of given dimensions to begin to bend, the post being placed vertically, and the weight acting on the top of it in the same direction. Rule. Multiply the tabular value of E by the cube of the least thickness, and by the greatest thickness, both in inches, and multiply the product thus obtained by the constant number, .20.56. The last products, divided by the square of the length in inches, equals the required weight in lbs. Example. A story-post of red pine is 10 inches square, and 10 feet long; what weight will cause it to begin to bend ? 7,359,700 by 1000 by 10 by .2056 = 15,131,543,200 1202 = 14,400 = 1,050,801 lbs. The direct cohesion of a piece of timber, which in practice is, as we have said, never fully tested, is found by multiplying the area of the transverse section in inches by the value of C in the table, and the product shews the strength required. Example. A tie-beam of Canadian oak has an uniform sectional area of 8 inches in depth, and 5 in width. What force will tear it asunder longitudinally ? 8 by 5 = 40 by 11,428 457,120 lbs. The column in the table headed C, shews the cohesive power of each kind of wood enumerated in lbs. per square inch of transverse section. Thus, a brace of teak, one inch square in section, has a cohesive power equal to 15,555lbs. — one of pine, of same size, has a cohesive power of 14,7871bs., and so on. In practice, the Problems 4, 5, 6, and 7, are commonly presented to us conversely. Thus, in Problem 4, we require to determine the size which must l»c given to a beam to perform a certain duty, rather than the weight a given beam will support. For this purpose, the steps in the process have to be reversed in order. Thus, we will suppose a permanent load of 14,lS21bs. has to be supported in the middle of a beam of oak, whose length is 16ft. first multiply the load, 14,1821bs., by 3, to ascertain the ultimate, or break- ing weight, 14,182 by 3 = 42,546 lbs. Multiply this by the length in inches, 42,546 by 192 = 8,168,832. Divide this product by the tabular value of 8 for ash, which is 2026, and we have a quotient of 4032 This quotient we know by the rule, is equal to 4 times the breadth and square of the depth of the required beam. By determining either the breadth or depth we can thus determine the other. Thus, suppose we desire to use a piece of timber for this purpose, which is 12 inches deep. Then 12* = 144, and 4032 U4* == 2S> onc ’ fourtl1 of which, or 7, represents the breadth in inches we 81 STRENGTH OF TIMBER, ETC. must give to our beam. And by a similar inversion of the order of the steps in each process, all problems of like nature may be solved. The researches of Professor Barlow have furnished us with a set of constant numbers for nine kinds of wood, which are applicable by a simple formula to determine their transverse strength. These constants we will call S. In the first column of the table which follows, we have quoted the values of S, as given by' Mr. Barlow — and in the second, we have added values obtained by dividing Mr. Barlow’s by 3, and which thus shew the safe permanent load in each case i instead of the ultimate or breaking weight, as produced by Mr. Barlow’s constants. TABLE VII. van For breaking ICS OI o. For safe weight. permanent load. 1 . Teak . 820 273 2. Ash . 675 225 3. Best Canadian Oak . 588 196 4. Pitch Pine . 544 181 5. Red Pine . 447 149 6. Mar Forest Fir . 415 138 7. English Oak . . 400 133 8. Riga Fir . . 376 125 9. Larch . 280 93 To apply these figures use the formula. S a (P = l v> Where S is the tabular value, a is the breadth, and d the depth, both in inches, l the length in feet, and w the weight in pounds. The result will shew the weight in the middle of the beam which is supported at each end. Example. A beam of red pine, 10 inches deep, 6 inches wide, and 20 feet long, is to be loaded in the middle of its length. What weight will break it ? and what weight may be permanently put upon it with safety? 447 by 6 by 100 = 13410 lbs. breaking weight. 20 or 149 by 6 by 100 = 4470 lbs. permanent load. 20 Or if equally distributed — 4470 by 2 = 8940 lbs. Using the results given in our previous table, and reducing to an average those which differ in several specimens of one kind of wood, we are enabled to frame the following table for use with the formula just given. H 82 t RAWING OF WOODWORK, ETC. TABLE VIII. Values of S for safe permanent loads. Supported at ends. Fixed at ends. Loaded Loaded Loaded Loaded in middle. throughout. in middle. throughout. J Teak 273 546 420 819 2. Peon . . . . • 252 504 378 756 3. Ash . . . 225 450 338 675 4. Canadian Oak 196 392 294 588 5. Pitch Pine .... 181 362 272 543 6. Adriatic Oak .... 176 352 264 528 7. Beech 173 346 259 519 8. Norway Spar .... 164 328 246 492 9. Dantzic Oak .... 162 324 243 486 10. English Oak (Mean of 2) 159 318 238 477 11. Red Pine .... 149 298 223 447 12. Mar Forest Fir (Mean of 2) . 134 268 201 402 13. Riga Fir (Mean of 2) . 120 240 180 360 14. Larch (Mean of 4 ) 104 208 156 312 Example 1. A beam of ash is 18 feet in length, clear of bearings, 10 inches deep, and 8 inches wide. It rests on stone templates in brick walls, and supports a loaded column in the middle of its length. What weight may be put on this column as a safe permanent load ? 225 by 8 by 100 = 10,000 lbs. Answer. 18 Example 2. A brestsummer of pitch pine rests upon story-posts, is 20 feet in clear length, 12 inches deep, and 9 inches wide. It is to be built over by a brick wall. What weight of brick-work may be so superimposed upon it? 362 by 9 by 144 = 28,457 lbs. Answer. 20 Example 3. The beam of ash described in Example 1, is now to be firmly fixed at the ends, by bolts in iron shoes. What weight may now be put on the column it supports? 338 by 8 by 100 = 15,022 lbs. Answer. 18 Example 4. A beam of red pine, spanning a clear distance of 25 feet, is 13 inches deep, and 10 inches wide. It is securely fixed at the ends in cast-iron sockets, kept in their places by long stay-bolts. A high wall is to be built over, ana supported upon this beam. What weight may this wall amount to, with safety ? 447 by 10 by 16 9 = 30,217 lbs. Answer. 25 71. Framing of If ood-tcork. — Constructive Carpentry. Framing consists in »o forming the meeting-parts of wood-work, that they shall fit one into, or upon t he other, by means of corresponding projections and indentations, and be thus secured against accidental separation. Two pieces of wood may require to be joined so as to have positions at an angle with each other, or so as to he in the same direction. In the former case, the pieces are usually to be fixed at a right angle, or 90°. The latter case is called a scarfing. The FRAMING OF WOOD-WORK, ETC. 83 former, or rectangular joints, admit the greatest variety of methods. Of these, the simplest is that called a halving , as seen in fig. 56, where A B repre- Fig. 56. sent the ends of two plates, to be joined so that that they shall lie in the same plane, being of equal depth, and their upper and lower surfaces, when joined, to correspond respec- tively. It will be seen that each piece is halved out, or cut away through half its thickness. A superior joint is effected by bevelling the meeting surfaces of the parts, as shewn in fig. 57. It is evident that if the upper part, A, be prevented rising, and the lower part, B, be prevented falling, this bevelling of the surfaces affords a security against detachment not possessed by the simple halving shewn in Fig. 57. Fig. 58. fig. 56. This is called a bevelled halving. A still more secure joint is that shewn in fig. 5 8, which represents a dovetailed halving , in which the meeting surfaces are bevelled, and the sides cut to a wedge-like form. A joist, or beam, is secured upon a plate, in the mauner shewn in fig. 59, where A repre- sents the end of the Fl 8- joist, and B a portion of the plate, which is supposed to rest on the wall. In this case, the notch cut in A must not be so deep as to w eaken the timber, and should be kept as far from the end as possible. With this view the fillet, C, on the plate, is kept as near the front edge as possible. A square mortice and tenon joint for tim- bers of equal depth, and to be kept in the same plane, is shewn in fig. 60. The tenon, A, and mortice, B, are here represented in the centre of the sec- tion. If, however, the joint should be exposed to great vertical pressure 84 FRAMING OF WOOD-WORK, ETC. they should be kept somewhat nearer the top surface, as the mortice-timber, B, will, when loaded, be compressed at the upper part, and distended at the Fig 60. Fig. 61. lower ; and as the resistance of the timber to compression is greater than ¥?• i'f* 4 1 . 4- 4^ 4. * iL 1 /» i • 1 Fig. 62 formed at A. A mortice and tenon joint of superior strength is shewn in fig. 63, where G represents the cross sec- tion of n girder, in which two joints J J are framed. The upper figure is through the joint ; the lower one shew's the full section of the girder at a part between the joints. The additional shoulder of this joint gives great strength to the tenon, while it impairs the section of the girder in a minimum degree. Fig. 64 represents the mode adopted in fram- ing three planks together to form a trough, or other similar construction. Projecting 'ed’o-es are formed on the sides B B, and correspond- ing grooves formed on the bed at A A. This kind of joint, or rebating , is one of the most useful, as it affords the means of making a water-tight joint, by bedding it in white lead, and is frequently applied. that to extension, the larger quantity of material should be left uncut in the extended, or lower part, of the beam. Fig. 61 represents a mortice and tenon joint, in which the parts are to lie in the same plane ; but the tenon is here left of the full width of the piece, A, and the tenon, B, cut accordingly. For the reason stated of fig. 60, the tenon is here placed above the centre of the depth of timber. Fig. 62 shews a mortice and tenon joint, in which the mortice-piece, B, is placed vertically, and a tenon of the full depth of the timber is Fig. 63 LI JIL j I. 6 ■ Fig. 64. Framing of wood-work, etc. 85 Fig. 65. Fig. 66. Fig. 65 shews a method of forming a i nitre joint, or of mitring two pieces together ; in which the outer parts of the meeting surfaces are cut to the angle of 45°, while a square joint is formed within. In fig. 66 a shoulder is formed on the piece B, and the end of A butts against it, no attempt being made in this joint to avoid its appearance on the outside, beyond that which may be effected by neatness and truth of work. Fig. 67. Fig. 68. Fig. 67 shows a rebated joint, which gives greater security than that re- presented in fig. 66. In fig. 68, a return bead is worked on the piece B, and a shoulder formed in it which will correspond with that at the joint when put together, and thus conceal it. C shows the parts as united. Fig. 69 represents the dovetailed T mortices A, and tenons B, used in framing the angles of parts in which great stiffness and strength are required at the joint. The framework for timber bearings for machinery, is put together by this method, which is also applied in small work for boxes, drawers, &c. Scarfing , or framing of pieces of timber to lie in the same direction, is performed with either a vertical joint, or one slightly diverging from a horizontal direction. Fig. 70 represents the plan of a vertical scarfing of the strongest form, and fig. 71 shews the elevation of the same. The meeting surfaces are oblique to the faces of the timber, and the joints are covered with a plate of iron on one side : a is a key of oak or other hard wood, fitted in tightly, and winch, bearing against the shoulders of the mortice in which it is fixed, relieves the bolts b b in resisting any tendency to separate the parts longitudinally. This key will be effectually kept in its place by dovetailing it, as shewn in dotted lines at a in fig. 71. In this scarf \ however, it will be noticed rtiat a Fig. 70 86 PBAMTNO OF WOOD-WOKK, ETC CONSTRUCTION OF FLOORS, ETC. 87 very considerable length of wood is occupied by it. Larger beams are some- times made up of two thicknesses, placed side by side, as shewn in fig. 72, which is a plan of another form of scarfing. The strength of this scarf de- pends on the bolts c c , and the covering plates d d , and the shoulders of the notches formed in the ends of the timbers. It may be made sufficiently strong, however, for ordinary duty ; is very economical in the length of wood employed for the joint, and by being formed alternately on each side of the beam, as shown in the figure, enables a beam to be formed of any required length, and of uuiform strength throughout. When a beam is exposed to tension only, it may be composed by scarfs, as shewn in fig. 73 , which is an elevation of the beam, and shews a hard wood key introduced horizontally, similar to the vertical one represented in fig. 70. In this case the covering plates of iron e e are fixed horizontally above and below the beam by vertical bolts. 72. Construction of Floors , fyc. The flooring and the roof are the prin- cipal constructive parts of buildings in which timber is employed. Of roof- ing we will treat hereafter. At present we will examine the construction of the flooring, and the timber framing which composes it. Figs. 74, 75, 76, 77 , and 78 will fully illustrate this part of our subject. The same parts as shewn in these several figures are indicated by the same letters. % « 88 CONSTRUCTION OF FLOORS, ETC. Figs. 74, 75. Fig. 74 represents a par- tial section through the floors of a house, BF show- ing the basement floor ; G F, the ground floor; and 1st F, the first floor above the ground. Of these, the basement and first floors are single floors, consisting simply of joists and the flooring boards upon them ; the ceiling laths being nail- ed to the under side of the joists. The ends of the joists JJ, are notched down | | upon plates P built in the j wall. A plan of this kind of flooring is shown in fig. 76, which also represents a portion of the flooring laid with the hearths and mitred borders. The joints are shown as strengthened by crosspieces called keys and marked k k , which are morticed through the joists, the tenons being very small to avoid weakening the joists. A side view of such keys is shewn at k k in a subsequent figure (86). A cheaper mode of stiff- ening the joists of a single floor is sometimes adopted, termed litrring-bone truss- ing, and consists of two pieces of wood crossing each other diagonally, and cut at the ends to fit be- tween the joists. Some- times the ends of the joists, instead of being notched on a plate in the wall, are framed into a piece of tim- ber fixed parallel to the wall, but at a distance of two or three inches from the internal face of it, for the purpose of avoiding bedding the joists in the brickwork. These pieces are called tail trimmer », and are usually in lengths of from four to six feet, framed at the ends into the sides of joists, which are left long for that purpose. Fig. 77 shews a plau of the arrangement CONSTRUCTION OF FLOORS, ETC. 89 l 90 SCANTLINGS FOR JOISTS, ETC. here described, J J representing the joints, P P the plates on the wall, and T T the tail trimmers. Recurring to fig. 74, the ground floor G F is shewn of a more complicated construction than the basement and first floors. This, which is called a double floor , consists of binding joists , B, let into the walls at the ends, and bedding upon templates of stone marked s. b b shew the bridging joists , notched down on the binders, and c c are the ceiling joists, which are chased into the under side of the binders B. Fig. 75 shews an enlarged section of a binder with the front of the stone template s , and a small arch turned over the recess in the wall, which is thus preserved entire in the event of the destruction or removal of the binder. Fig. 7 8 shews a plan of this kind of flooring, the same letters referring to the same parts. To support large floors, a main beam or girder is used, spanning the area from wall to wall, and thus reducing the joists, which would otherwise be too long, to half their length. A plan of this arrangement is shewn in fig. 79, where G G represents the main girder, and C G cross girders framed into the main one, to carry the ends of the hearth trimmer II T. P P shew the plates for ends of joists. The joists and girders are here of equal depth, otherwise the gir- der will shew in the ceiling of the apartment below, a defei t to be noticed in many old build- ings. The joists are framed into the girder by mortice and tenon joints, of the kind shew n in fig. 63 previously described. The ends of the girders rest upon stone templates, and for those of the main girder, re- turns of the wall or piers are built up from the foundations, projecting beyond the face of the wall inside, and thus affording lengthened bearings for the ends of the main girder. These girders are never to be fixed over openings for doors or windows, by which the wall is weakened, but always over the solid work. To effect this object it is sometimes necessary to fix the girder obliquely, as shewn by dotted lines, and the evil thus incurred of making the joists of unequal lengths must be tolerated, rather than risk defection in the bearings of the girder. 73 . Scantlings for Joists , Binding Joists , Girders , Sf'C, The formula s ad 2 = l io given in paragraph 70 is readily applicable in determining the scantling , or sec- tional dimensions which must be given to joists, girders, &c., in order to make them capable of sustaining their loads permanently and safely. To estimate Fig. 79. SCANTLINGS FOR JOISTS, ETC. 91 these loads, we prefer to make ample allowance for casualties, and therefore, adopt the weight of 140 lbs. or lj cwt., as the load to be sustained on each square foot of surface of an ordinary dwelling-house floor. This, which is about the average weight of an adult person, will allow one person to each foot, which supposes a state of crowding, that may be safely assumed as a maximum. The following table, which we have prepared with considerable labour, and is, we believe, the most complete and readily applicable of any yet published, will be found of constant and ready utility in determining the scantlings of these parts, by mere inspection. The material selected is Riga Fir, and two scantlings are shewn for timbers from 8 to 30 feet in length, varying every 2 feet, and placed from 12 to 24 inches apart; the distance apart being measured from centre to centre, and varying every inch. We have thus calculations for 12 varying lengths, and for 13 varying distances apart. In each calculation we have shewn the weights to be borne by each timber and two scantlings, either of which will be sufficient for that purpose. The joists are treated as loaded uniformly throughout their length, and sup- ported at the ends. Since the strength varies directly as the width of the timbers, and the weight to be borne varies directly as the width between them, the scantlings for girders, binding joists, &c., may be immediately ascertained from this table. For example, joists 30 feet long, 12 inches apart, have each to cany 4200 lbs., and may be 3 inches by 13J inches, or 3 J inches by 12f inches ; binding joists of equal length, placed 3 feet, will have each to carry 4200 by 3, or 12600 lbs., and if made of same depth as the others, must, have a width of 3 by 3, or 9 inches, with a depth of 13f inches, or 3£ by 3 = 10 J inches, with a depth of 1 2 j inches. Again, joists 30 feet long, 2 feet apart, sustain a load of 8400 lbs. each, and should be 4^ by 15J inches, or 5 by 14 J inches; girders of same length placed 6 feet apart will have loads of 8400 by 3, or 25200 lbs. each, and should be 4| X 3, or 13^ by 15£ inches, or 5 x 3, or 15 by 14 J inches. No. IX.— Table shewing the Scantlings for Joists, &c., of Riga Fir, from 8 to 30 feet in length, and fixed from 12 inches to 24 inches apart, from centre to centre, calculated to sustain a permanent load of 140 lbs., or 1 $ cwL, per superGcial/oot. The calculations are made upon the formula Sad 2 = lw, the value of S being 240, as explained in paragraph 70, the joists being considered as supported at the ends, and loaded equally throughout. co*?* co*cT H^H* CO Cl spar H?H* CO in IS i0 •44*4* 10 *40 10 ^ 2? 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CO • I 1 P a 04 i m p d i S d ci 1 s p 9 01 No incites timbe TABLE OP TIIE SQUARES OF FRACTIONAL PARTS, ETC. 93 The following table, which shews the square of dimensions from to 8 inches, varying every £ of an inch, and from 8 to 16 inches, varying every £ of an inch, will be found useful in ascertaining the sectional area of square scantlings by mere inspection. It is therefore introduced in this place. No. X. Table of the Squares of fractional parts of an inch, from 3 to 16 inches, applicable in ascertaining the sectional area of square scantlings of timber. No. Square. No. Square. No. Square. 3| 9.77 61 37.52 101 105.06 31 10.56 61 39.06 101 110.25 3| 11.39 6f 40.64 101 115.56 3* 12.25 61 42.25 11 121.00 3f 13.14 6| 43.89 HI 126.56 31 14.06 61 45.56 111 132.25 31 14.82 61 47.27 111 137.56 4 16.00 7 49.00 12 144.00 41 17.02 71 50.77 121 150.06 41 18.06 71 52.56 121 156.25 4| 19.14 71 54.39 121 162.56 41 20.25 71 56.25 13 169.00 4f 21.39 71 58.14 131 175.38 4| 22.56 71 60.06 131 182.25 41 23.77 71 62.02 131 189.06 5 25.00 8 64.00 14 196.00 51 26.26 81 68.06 141 203.06 51 27.56 81 72.25 141 210.25 51 28.89 00 ■Mu 76.56 14f 217.56 51 30.25 9 81.00 15 225.00 5f 31.64 91 85.56 151 232.56 5f 33.06 91 90.25 151 240.25 51 34.52 91 95.06 1 51 248.06 6 36.00 10 100.00 16 256.00 94 TRUSSED GIRDERS. 74. Trussed Girders. Great additional strength is obtained in timber girders, by trussing them with iron bars. to B Figs. 80 and 81 shew the manner in which the truss-bars are best ap- plied. Fig. 80 is a side elevation of a trussed girder, and fig 81 is an enlarged cross section of it near the centre. The girder in this case is double, and the truss bar a a passes between the two parts ; the ends of the bar are forged round and screwed, and pass through washer plates b b to ob- tain a firm bearing or abutment against the ends of the beam, where they are screwed up tightly, by means of capped nuts upon the screwed ends. The bars passing from the ends of the timber at the upper part descend obliquely to- wards the centre, where they are strained under a saddle piece c, by which it is kept in its position. The two portions of the beam are screwed together by means of screwed bolts and nuts. Fig. 81 shews the form of the saddle piece and the central position of the truss bar below it. Figs. 82 and S3 represent a east iron saddle- piece, which may be used instead of that shewn in fig. 81, in order to keep the truss-bar within the line of the beam. This cast iron sad- dle is formed so as to be let into the under side of the beam, and also abut upw ards vertically against shoulders notched in the timber, leaving a central recess for the truss-bar, which is formed as shewn in fig. 83, which is a lateral section through the centre of the cast-iron saddle. The value of this mode of trussing has been tested by ex- periment. Beams provided as shewn in figs. 80 and 81, 20 feet .... , in length, clear of the end bearings, and consisting of two timbers, each 10£ inches deep, and 3 inches wide, trussed with a single bar of malleable iron 1 i by $ inches, in uniform section, arc found, when the bar is tightened up by means of the screwed ends and CONVERSION OF TIMBER FOR GIRDERS, ETC. 95 nuts, to bear a load of 100 cwt., with a deflection of 5| inches. We have no record of the kind of timber used, but assuming it to be Biga fir, or other of equal quality, the same material in a single beam, that is, 10 J by 6 inches, would be broken with a load of 109 cwt., and suffer an ultimate deflection of 9,^ inches. The effects of the bar may be considered as nearly equi- valent to a doubling of the strength of the beam. In all cases where it is admissible, it is desirable to set the beam to a slight camber , that is, strain the bar till the beam is rendered slightly convex on its upper, and concave on its lower, surface, to the extent, say of 1 inch in a length of 20 feet. 75. Conversion of timber for Girders, fyc. As the transverse strength of a piece of timber is in proportion to its breadth, simply multiplied by the square of its depth, it follows that every addition made to its depth imparts a greater proportion of strength than a corresponding addition to its breadth, and therefore, of any given sectional area, the depth should have the greatest part, limited of course by convenience, in applying the timber for constructive purposes, and by the liability to lateral twisting, which would result from an excessive disproportion between breadth and depth. By way of example, suppose we have a sectional area of 100 square inches to avail ourselves of without limitation as to the proportion of breadth to depth. Disposed in a square, the strength will be Breadth. Depth. 10 by 10 2 or 1000 By doubling the breadth, and of necessity halving the depth, the strength will be Breadth. Depth. 20 by 5 2 or 500 Whereas by doubling the depth, and halving the breadth, the strength will be Breadth. Depth. 5 by 20 2 or 2000 The old but simple geometrical rule shewn in fig. 82, gives us the strongest rectangular section for a girder which can be cut out of a tree of given dimensions. In this figure the section of the tree is represented by a circle, in which draw any diameter, as D C, and divide it into three equal parts at the points E F. At a right angle with the diameter, from E, draw E B, and from F, draw F A. Join A C, C B, B D, and D A by lines which define the section required. The multiple of the breadth by the square of the depth of tliis section is the greatest of any rectangle that can be inscribed within the circle. The strength of any scantling of timber de- pends also greatly on the direction of the grain in its transverse section, the age of the tree, and the tree from which it is cut. It is a generally received opinion, that the heart Fig. 84-. 96 TIMBER ROOFS. of a tree is the weakest part of it, and that the strength increases with the distance from the centre towards the bark, excepting that part or ring of wood immediately within the bark, known as the white or blea, which is weaker than that within it. The increase in the -4- diameter of a tree during its growth, is shewn by its transverse section to be by annual additions, which successively surround each other, and appear as concentric rings. The cohe- sion of these rings is inferior to the cohesion between the fibres which com- pose them, and hence the structure of timber may be regarded as consisting of parallel or concentric portions or plates. In converting a tree into scantlings, these plates should run in the direction of the depth of each piece ; that is, they should be vertical and not horizontal, as a series of planks com- bined side by side, form a stronger beam than if laid one on another.* In fig. 85, the concentric circles are intended to represent the annual plates in the cross section of a tree, and the two rectangles A B C I), and EFGH, shew scantlings as they should, and as they should not, be cut respectively. In the preparation of large timber girders it is found that the strength and endurance of the material are practically increased by cutting them vertically through the middle, and reversing them with bolts to connect the two pieces. The advantage thus derived probably results in some measure from the altered direction thus given to the platings of the structure of the wood. 76. Framing for Partitions , $'C. All framing of large superficial area for partitions, &c., requires to be stiffened by diagonal or oblique bracing ; and where door-openings occur, the partition, which should act as a support to the floor above, must be trussed above the opening, for the purpose of sus- taining the weight, without throwing it upon the horizontal timber imme- diately over the opening. A partition braced and trussed in the manner here described is represented in fig. 86, where A shews the top plate, and B the bottom sill of the framing; C the lintel; D D the quern posts of the truss, and E E the braces ; F F are braces for the lower part of the partition ; G G the door posts ; HH the upright quarterings , and I a joist supposed to be framed into a girder, in the manner shewn in fig. 63. 77. Timber Hoofs.— Form or inclination. This is the first consideration, Fig. 85. • Some very successful examples of combining planking horizontally, however, might £e C ' d ^ ig T l b) Mc “ rs - Green ’ and executed hne of *" d „ Norlh s . h,eld ! Ka.lway. That which carries the Railway over M I Va L ey ’ con,,8l8 J of ^mental arches, 120 feet in span, with a rise of 36 feet, and each arch is composed of If, 3 inch planks, laid horizontally thus makimr r id *|* of ! h " (1 foot 10 inches) u Zita by co- bu.ing 2 and 3 planks alternately, the whole connected by bolts, &c The horizontal .ion by A.chlcy iv Co.. W ‘' h ‘ mpl ' dCUii ‘' " in prepar *- TIMBER ROOFS, ETC. 97 Fig. 86. as the mode of trussing or framing will be thereby affected or determined. The inclination is technically termed the pitch, and the carpenters of old established a simple rule for obtaining a standard inclination which they called whole pitch . This was to make the vertical height of the roof equal to its span. Other rates of inclination were measured accordingly, as “ f pitch” “ § pitch” &c. A somewhat more scientific rule, which will be found in the old books on carpentry, purports to determine the “ strongest possible” form for a roof. This is to divide the span into three equal parts ; raise perpen- diculars from these points of division ; strike a semicircle above the span, and from the points in which the perpendiculars cut this semicircle, draw lines to the extremities of the span, which will define the lines for the pitch of the roof. This rule is illustrated by fig. 87, in which A B represents the span for the roof, a b and c d the per- pendiculars, and A d and B b the lines for the pitch of the roof. This rule gives a pitch which answers very well for ordinary construction, and covering of slates or tiles, and may therefore be adopted. It differs very slightly from A w c B the inclination of 1 in height to lj in width, that is a rise equal to one-tliird of the span or ^ pitch, and as this latter proportion is somewhat simpler in setting out the work, and also in determin- ing the exact rise of the roof in feet and inches, it may be adopted as a good practical substitute for the geometrical proportion shewn in fig. 87. The nature of the roof covering may be considered as slightly affecting the inclination proper to be given to a roof. Thus a metallic covering, which offers greater K Fig. 87. 98 TIMBER ROOFS. ETC. facilities for the rapid passage of rain, snow, &c., than slate or tiles, will admit of a less pitch or smaller angle with the horizon. Climate, again, produces effects on the coverings of roofs which not only suggest differences of inclina- tion, but of material also, for the covering. Thus, proceeding from the equator northward, cold increasing, as also snow, &c., a greater inclination is found necessary, not only to keep the roof dry, but also to intercept the cold and damp from the upper rooms of the building. Thus, in the south of Europe, we find the roofs very flat, while towards the north, they increase in elevation. This necessity appears to have been well estimated by the ancient architects of Greece and Rome ; the slope of the pediments of the Parthenon, the temple of Erectheus, and of Theseus, being 16°, 15j°, and 15°, respec- tively; while that of Septimus Severus is 23°; those of the temples of Con- cord and Mars Ulter, 23°; of Eortuna Virilis, and the Pantheon, 24°; and the roof of St. Paolo Fuori le Mura, of more modern date, 23°. The prac- tical limits to the pitch of a roof, arise, on the one hand, from the necessity to keep the surface free from accumulation of snow, rain, and damp ; and, on the other, from the desirability of economising material, and saving weight in the construction. And modern practice in roof-building has shewn us that they may be laid with much less height than our ancestors supposed neces- saxy, and with a corresponding reduction in the quantity of material em- ployed, and the weight imposed upon the walls of the building.* The following table, which shews the angle of each rate of rise, or pitch, and the proportion of surface of each side of the roof, to the horizontal sur- face, will be found useful in setting out roofs, and in computing the quantity of material required to cover them. No. XI. — Table shewing the angle of roofs, corresponding with rates of inclination, as measured in parts of the span, and also the proportion of sur- face of each side of the roof to the horizontal surface covered. Pitch, or Rise. Angle. Surface. of the span 16° 00' 1 l-26th to 1 l 6 " 18° 25' 1 1 -20th „ 1 S ** 21® 45' 1 l-13th „ 1 4 ” 26 ° 35' ] 1 -8th ft 1 S ” 33° 42' 1 l-5th ft r ♦5° 00' 1 2-5ths s r »» 53° 00' 1 7-10ths s r »» 56° 20' 1 4-5ths Equilateral. 60° 00' 2 Whole pitch. 63° 80' 2 17-20ths ft of modern tZ'nigh, ttaErtSwlOT P p";; n ' *' wh,ch lh * *l*» roof. i, „r 24 .lep"." 5 rl “~' hp PBINCIPLES OF HOOFS, ETC. 99 A form of roof much adopted in house-building, whereby a floor is ob- tained in the roof without raising the structure, is that introduced from France, under the name of the Mansard roof, now commonly called the curb roof. In this, the line of the roof from the wall to the ridge is divided into two inclinations, whereof the lower portion is much more steep than the upper, forming an angle of from 70 to 80° with the horizon. This forms the inclined side of the upper floor, or attics. The upper part is inclined as in ordinary roofs. By this construction, economy of space is effected, but at the expense of spoiling the upper rooms. The Metropolitan Building Act re- quires that, in these roofs, the rooms shall “ not be of a less height than seven feet, except the sloping part, which sloping part must not begin at less than three feet six inches above the floor, nor extend more than three feet six inches on the ceiling of such room.” And with regard to buildings of the second, or warehouse class, the same act stipulates, that, “in order to prevent the formation of curbed roofs to such buildings, the plane of the surface of the roof of every such building must not incline, from the external, or party walls, upwards, at a greater angle than 40 degrees with the horizon.” 78. Principles of Roofs . — Use of each member , and methods of combination. We have seen that, to provide a dry covering over a building, it is generally necessary that the surface be inclined to the horizon. By spanning the width of the building with two surfaces inclined in opposite directions, and meeting in a central point, the thrust of each may be opposed to that of the other, and they will be thus made mutual supports. The tendency of their own weights, and of all loads that may be put upon two members thus situated, will be, to force their lower and diverging ends further apart, and thus depress them to a horizontal position. To prevent this, it is necessary that these ends be connected, or tied together by a third member. We have thus an isosceles triangle, of which the two sides are the rafters , and the base con- nection is the tie-beam. If the span of the roof be considerable, this tie will have a tendency, from its own weight, or from the smallness of its cross sec- tional area compared wuth its length, to sag in the middle ; and to prevent this is the purpose of a fourth member, commonly, but erroneously, called the king-post , which affords a vertical connection of the centre of the tie-beam w T ith the meeting point of the rafters, or ridge of the roof. This member is simply a tie, or means of suspending the tie-beam from the ridge ; it cannot, therefore, be called a post , without confounding vertical pressure with longi- tudinal tension. If the span of the roof be such, that the rafters are of con- siderable length, they will require some intermediate supports between the ridge and their connection with the ends of the tie-beam. These supports are provided by introducing a pair of corresponding members, placed as near as they may be at right angles with the rafters, abutting at their lower ends against the lower part of the king-post, and at their upper ends against the under side of the rafters. These members are the struts . The frame-work thus composed constitutes & principal, or truss , and, according to the dimen- sions given to the members of these trusses, they may be erected at distances of from 7 to 10 feet apart, along the extent of the building. W'e shall now find the necessity of introducing other parts, in combination with the mem- bers already enumerated. In the first place, it is advisable to make use of the tie-beam, to assist in holding the side walls of the building together. 100 PRINCIPLES OF ROOFS, ETC. This suggests the addition of longitudinal timbers, bedded on the walls, and secured to the under side of the ends of the tie-beams by the latter being notched, or cocked down upon them, in the manner shewn in fig. 59. These longitudinal timbers arc the tc all-plates. In the next place, it is essential to connect the upper part of the several principals together longitudinally. This is done by introducing a thin plate of wood, the rid(je-piece> between the heads of the rafters, and continuing it throughout the length of the roof. Then, as our roof is to be covered with slates, tiles, or other small pieces of material, it becomes necessary to introduce intermediate supports, or framing, PRINCIPLES OF 1100F3, ETC. 101 between our principals. This intermediate framing i9 carried upon the rafters by adding, first, purlines , or pieces fixed parallel to the wall-plates and ridge- pieces, and notched upon the back of the rafters. These purlines will be placed, perhaps, 5 or 6 feet apart, and upon them members of small scantling are fixed, parallel with the rafters, lying in a plane above them, and at a small distance apart. These are termed common rafters , while the original ones are distinguished as principal rafters. The feet of the common rafters arc notched down upon a piece of timber fixed longitudinally above the tie- beams, parallel with the purlines and wall-plates, and called the pole-plate. And on the backs of the common rafters, parallel with the purlines, battens are fixed, to which the slates or tiles are secured. Of the frame-work of the roof thus completed, fig. 88 is a representation, in which all the several mem- bers are exhibited ; A A being the principal rafters ; B, the tie-beam ; C, the king-post ; D 1), the struts; E E, the wall-plates ; F F, the ridge-piece ; G G, the purline ; H H, the common rafters ; 1 1 1, the battens for slates, &c. ; and K K, the pole-plates. From the description here given of the specific use of each member of a roof, it will be easy to understand that its value should not be allowed to be impaired by exposing it to forces which it is not designed to resist. Thus, a tie-beam loses its efficiency if any vertical pressure is exerted upon it. The principal rafters, with their assistant struts, should be equal to bear the entire load of the roof ; and the weight on each strut should be transferred directly to the king-post, or similar vertical member, and counteracted by the opposing force of the other strut. The methods of connection of the several members, should have reference to the chances of shrinkage of the timber. Thus, a shrinkage in the depth of the tie-beam, will tend to separate it from the foot of the king-post ; a shrinkage in the width of the king-post, will let the rafters fall toward each other at the top, and the struts approach each other at the bottom ; while a shrinkage in the depth of the rafters, will tend to depress them in the middle, or to separate them from the struts. The con- traction in the length is known to be far less than in the width of timber, but such as may occur in the rafters, struts, and king-posts, will tend to aggravate the effects just described. As it is impracticable, with ordinary means, to provide adjustment at each of the joints, it becomes essential to consider how best to employ such as are at our command. Thus the head of king-post and of rafters should be secured together as tightly as possible, providing for further tightening, if necessary, and remembering that it can never become desirable to spread these parts from each other. An iron strap, with keys through the rafters, will answ r cr the purpose here required. The struts cannot readily be assisted, as an increase of length is what they would need, to preserve full bearings, when the rafters have a disposition to retire from them at one end, and the king-post at the other, owing to con- tractions in their depth and width. To select the driest stuff, and take care they are framed of full length, with true bearings and joints, are the only pre- cautions available with regard to these members. The connection between the king-post and tie-beam, is perhaps the most important in the whole struc- ture. A considerable contraction in the length of rafters, and width of king- post, (at the head,) will evidently produce a general sinking of the truss ; and if the foot of the king-post, and upper surface of tie-beam, are first fixed in ]02 PRINCIPLES OF ROOFS, ETC. close contact, and the sinking of the truss is not compensated by contraction in the length of king-post, and depth of tie-beam, (which is not probable,) this sinking must occasion a depression of the tie-beam at the centre ; thus impairing its value as a tie, and tending to a weakening of the building, either by a withdrawing the wall-plates from their seating, or dragging the walls inward. To avoid these injuries, the king-post and tie-beam should be framed loosely at first, with an iron strap and adjusting keys, so that all needful sup- port may be given to the tie-beam, to preserve it in an horizontal direction, while it is rendered independent of all shrinkage or sinking that may occur in the truss or its other members. As a general rule, it is advisable to frame the several parts together, so as to keep their abutting ends as nearly as pos- sible at right angles with the length of the timber. Fig. 89 exhibits in one group the several joints required in framing a simple roof truss in the best manner. In this figure, A represents the foot of the rafter, formed with a tenon for framing to the tie-beam ; B is the head of the rafter, with a tenon Fig. 89. I EXAMPLES OF LARGE TIMBER ROOFS. 103 for connecting with the head, C, of the king-post; D is the lower end, or foot, of the king-post, morticed on either side for the struts, of which E shews the lower end of one, with the corresponding tenon. F is the tenon on the king-post, for framing to the tie-beam at G. H is the end of the tie- beam, with mortice prepared to receive the foot of the rafter, A. I repre- sents a portion of the pole-plate, notched for cocking down at J, on the tie- beam. K shews the wall-plate, and L the rebate on the tie-beam for receiv- ing it. M is one of the straps for connecting head of king-post to rafters ; and N shews the stirrup of iron for suspending the tie-beam from the king- post. The lower figure is an enlarged section through the king-post, and shews the manner of applying the keys for adjusting the con- nection of the parts. In this figure, D is the king-post ; N N shew the sides of the stirrup in section ; O O are the iron gibs, and P P the iron wedges, dri- ven in from opposite sides when it is re- quired to bring the members into closer contiguity. 79. Examples and Scantlings of large Tim- ber Roofs. Fig. 90 is an executed example of a large roof erected over a church, and a- dapted for any similar building in which there are side spans or aisles. It is here cited as an example of judicious trussing, although the scantlings, which are as follows, are vastly greater than necessary. The strut, K, has been properly pointed out as an useless member in the structure. The breadth of the building within the walls is about 09 feet, and of 104 EXAMPLES OF LARGE TIMBER ROOFS. the side aisles from the centre of the columns to the walls, is 14 feet, inches. The breadth of centre span, from centre to centre of columns, is 39 feet, 11 inches. Scantlings. A. Principal Rafter inches. 13 by 10 at bottom, inches. 11 by 10 at top B. Principal Brace 14 by 10 *> 11 by 10 „ C. King Post . 9 by 9 D. Strut .... . . 7 by 7j E. Queen Post . , . 8 by 9J F. Strut .... . 7 by 7 G. Collar Beam . . 14 by 9* H. Post over the Column , . 14 by 9J I. Brace .... , , 7 by 7 K. Strut .... . , 7 by 7 L. Post . , ... , , 8 by 9 M. Hammer Beam , . 14 by 9J N. Brace .... , . 8 by 8 O. Brace .... , , 8 by 8 P. QQ. Post in the Wall . Horizontal Rafters * • 4 by 6 Fig 91, is the truss of a roof built over a Church, (St. Paul’s, Covent Garden, London,) the mutules or cantilevers of the cornice of which, project considerably beyond the wall. The span in the clear of the walls is 50 feet 2 inches ; the projection over the wall 7 feet on each side, and the length of tie beam about 72 feet. The trusses are fixed 10 feet 6 inches apart, and each of them contains about 198 cubic feet of timber. The follow- ing are the scantlings. A. Tie Beam which cambers 6in. in the clear between walls B. Queen Post ' ] C. Collar Beam ••.... IX King Post (14in. at the joggle) . . E. Brace F. Principal Brace, auxiliary to the piincipal rafter to strain the tie beam, lOin. by 8 Jin. at bottom . G G. Struts to strengthen the principal rafter II. Principal Rafter, lOin. by 8Jin. at bottom . I L Purlines K K. Common Rafters L. Wall Plate Inches. 16 by 12 8J by 8 J 10 by 8 8 J by 8J 8 by 7J 8J by 8J at top 8 by 8 8J by 8J at top 9 by 6J 6 by 3J 12 by 10 Fig. 92 shews the truss of the roof of the Chapel of the Royal Hospital, n ircenwich. Tins roof is Hat on the top, and is a good example, being >> rong and simple in its parts. The king-post is of iron, and the joints are w *11 secured with iron straps. The span is 51 feet in the clear, and the trusses fixed about 7 feet apart. The following arc the scantlings — EXAMPLES OF TIMBER POOFS. 105 I 106 LARGE TIMBER HOOFS. inches. A. the tie beam, 57 feet long . B. Iron king post C. Queen post .... D D. Braces .... E. Collar beam F. Straining piece G. Principal rafter H. Camber beam, supporting the platform I I. Common rafters, fixed horizontally 14 by 12 2 inches square 9 by 12 9 by 7 10 by 7 6 by 7 10 by 7 9 by 7 6 by 4 Figs. 93 anti 94, shew a truss for a large span, 80 feet in the clear ; and its construction is both simple and economical in material. A space for a room 19 feet 6 inches wide, and 18 feet high, is reserved in the middle. This roof is erected over the Theatre at Birmingham. The trusses are 10 feet apart. The dimensions and references are as follows : — Figs. 93 and 94. A. Oak corbel . B. Inner plate. C. Wall plate . I). Pole plate . E. Tie beam . F. Straining beam G. Oak kingpost 11. Oak queen post I. Principal rafter inches. 9 by 5 9 by 9 . 8 by 5 ) • . 7 by 5 15 by 15 . 12 bv 9 9 by 9 • . 7 by 9 12 by 9 to 9 by 9 LARGE TIMBER ROOT’S. 107 K. Common rafter inches . 4 bv n L. Principal brace 9 by 9 to 6 by 9 M M M. Common braces . 6 by 9 N. Purlines . 7 by 5 0 0. Upper ditto . • 6 by 4 P. Ridge piece . , . 9 by 2 Q. Straining sill • . 5* by 9 In order to hold the trusses together in case of the ends of the tie-beams decaying, the pieces marked It, are bolted across the tie beams at about 7 feet distance from the ends of them. The walls being too thin to admit wall plates of adequate width, the oak corbels, A, are built in the wall to carry the auxiliary plates, B. These parts are shewn enlarged, in Fig. 94. Fig. 95 repre- sents another good example of large but simple truss- ing, also erected over a Theatre (Drury Lane). In this case, the en- tire span, clear of the walls, 80 feet 3 inches, is divided into three spaces, and thus the ele- vation above the upper beams is much less than it would otherwise have been, while . a corresponding reduction in the & scantlings is effect- ed. The middle space in the roof has a clear width of 32 feet, and as the trusses are fixed at the dis- tance of 15 feet apart, the side spans are conve- niently available for dressing rooms, &c., all having flat ceil- ings. The length of the roof is 108 TIMBER ROOFS OF THE MIDDLE AGES. SCANTLINGS. A. Hearns B. Principal rafter C. King posts . D. Struts K. Purlines . F. Ridges G. Pole plates II. Gutter plates, framed I. Common rafters K. Lower beams L. Posts M. Principal braces N. Struts O. Oak trusses to the of beams P. Straining beams inches. . 10 by 7 7 thick . 12 by 7 5 by 7 9 by 5 1$ thick 5 by 5 the beams 12 by 6 5 to 4 by 2£ . 15 by 12 . 15 by 12 14 to 12 by 12 . 8 by 12 middle bearing . 5* by 4J . 12 by 12 In this construction the tie beam is rather more loaded than is theoretically desirable, but it is most judiciously relieved by the principal braces M, which carry the thrust directly to the ends of the beam at the walls. The thrust of the side roof is well resisted by its connection at H, with the head of the post L, and by the straining beam P. This roof was built in 1793. As a more modern example we may quote the scantlings of the roof of the Lyceum Theatre, built in 1834, of which the span is 12 feet 3 inches less, being 68 feet. inches. Tic beams. (Scarfed) . 15 by 8 Straining do. . . 13 by 8 Queen posts. (Oak) . . . 8 by 8 Double ditto . . 10 by S Principal rafter 12 to 10 by 8 Auxiliary ditto 10 to 8 by 8 Common ditto 5 by 21 Struts 6 by C Purlines . . 8 by 6 Straining sills . 10 by 8 Oak corbels . 12 by 8 Wall- plates . . 12 by 12 King-posts (Oak) . 8 by 8 79. Timber Hoofs of the Middle Ayes, We can afford no space for anv detailed account of these, many of which arc excellent specimens of car- pentry, and of judicious framing. For one specimen, however, — the ex- ample, — we must find room. The noble timber roof of Westminster Hall is represented in fig. 96. The clear span of this structure, which was completed in 1399, is 68 feet, and its length 240 feet. This length is divided into 12 bays, the principals being at the distance of 20 feet apart. At these dis- tances, arches of great strength and boldness of design are thrown from wall to w all, setting on stone corbels, and rising about 5-8ths of the span. Each arc, from the corbel to the vertex, is divided into three nearly equal parts, additional strength being obtained by a wrcll-planncd frame- work within the arch. The uppermost of the three points falls directly beneath the middle of the rafter, where the load is collected by a massive purline, and carried by HOOF OF WESTMINSTER HALL. 109 the inner auxiliary arch to the queen-posts, and thence to the hammer-beamy A 15 — a member always introduced in this class of roofs — and which, with its curved strut beneath, forms a kind of bracket for supporting the auxiliary Fig. 90. 110 DOMES OF TIMBER. arch, and, in effect, prolongs the trussing to a lower and stronger part of the walls. The roof of Wolsey’s Hall, at Hampton Court, 40 feet span; of Eltham Palace, 36 feet span ; and of Westminster School, may be mentioned as trusses of similar, but inferior, arrangement. 80. Domes of Timber . Our account of roofing, as executed by the car- penter, would be incomplete without one example of the construction of tim- ber domes ; and for this example we select the far-famed dome of St. Paul’s Cathedral, designed by Sir Christopher Wren, and of which a half section is represented in fig. 97. In this figure, a A A is the interior dome, which is of Fig. 97. DATA FOR DETERMINING SCANTLINGS OF ROOFS, ETC. Ill brick-work, two bricks in thickness, and at every distance of 5 feet in its height, ha3 a bonding course of bricks, 18 inches long, laid through the entire thickness. This dome, it is interesting to record, was “ turned upon a centre laid without any standard from below to support it. Every story of the scaffolding being circular, and the ends of the ledgers meeting as so many rings, and truly wrought, it supported itself ; and, as it was both centre and scaffolding, it remained for the use of the painter, there being a space of 12 feet between it and the dome. This machine was original of its kind.” — ( Nicholson .) This brick dome is hooped with a double chain of iron, linked together at every ten feet, for which a channel is cut in the bandage of Port- land stone, and the whole filled up with lead. B B b is a cone, also of brick- work, 1 foot 6 inches thick, which supports the timber-work of the external dome, the horizontal, or hammer-beams, C, G, L, N, being tied into the cor- bels, B B B B, with iron cramps, bedded with lead in the corbels, and bolted to the hammer-beam9. The dome is boarded from the springing upward, and the ribs are accordingly placed horizontally near to each other. A cupola of Portland stone, 21 feet in diameter, and nearly 64 feet high, is built on the top of the dome, supported by the cone, and by the timber work of the trusses. The diameter of the dome is 104 feet at the springing, and there are 32 trusses in the circumference, built on as many walls, or buttresses, between the attic and the wall of the tower. The following are the members and their scantlings, referring by letters to fig. 97 : A'. Post Inches. 7 by 7 B'. Strut 5 by 8 C. Hammer- beam .... 8 by 71 D. Post (15 by 8 $ below joggles) 8 } by 83 E. Brace 6 by 8 F. Strut 6 by 8 G f Hammer-beam .... 8 by 10 H. Post 81 by n I. Ditto ...... 10 by n K. Strut 5 by 8 L. Hammer-beam .... 8 by 10 M. Strut 5 by 8 N. Hammer-beam .... 8 by 11 } O. Post 10 by 1H P. Ditto, supporting the curved rib of the dome . 10 by 11 } a Curved rib of the dome . 6 by 6 at top, 10 by 11 } at bottom. a a a a. Horizontal rafters , # 4 by 4 R. Wall-plate • 8 by 12 81. j Data for determining Scantlings of Roofs, and measuring and pricing Timber and Carpenters' Work . The extreme load to be provided for in roofs is 601bs. per superficial foot of the external surface of the roof, as a permanent load, or one-half that of house-flooring. This includes the weight of the roof itself, if covered with tiles or slating, and makes allowance for snow, and for the action of strong winds. Our table for joists, &c., will, by a ready application, serve to calculate the scantlings for the principal and com- mon rafters of any roof. For the tie-beams, a sufficient depth must be given to enable them to maintain their proper horizontal position, without loading the ridge of the roof (by means of the king-posts) to an undue degree, in 112 MEASURING CARPENTERS’ WORK. order to prevent their sagging in the middle. Generally, it will be found sufficient to give them half an inch in depth for each foot of span, or l-24th of the span up to 20 feet span ; and from 20 to 30 feet they may be'half an inch in depth for each 15 inehes of span, or 1-3 0th of the span. The width should be half of the depth. These scantlings are for simple roofs, consisting of tie-beam, king-post, rafters, and one pair of struts. The king-post should be square, and equal to the width of the tie-beam. The struts also equal in width to that of the tie-beam, and 3-4ths of that dimension on the face, or elevation of the truss. The rafters (principal and common) and purlines are referable to the rule for beams supported at the ends and loaded uniformly throughout. For spans from 30 to 45 feet, additional members will be intro- duced, viz. : two queen-posts and a collar-beam. Thus two points of support are afforded for the tie-beam, which may therefore be reduced in proportionate depth. One inch for every 3 feet in span, or 1-3 6th of the span, will be suffi- cient. The scantling for the queen-posts may be determined as for the king- posts in the smaller spans ; — the collar-beam 2-3rds of the tie-beam in depth, and of width equal to that of the tie-beam. Struts in proportion to tie-beam, as before. Rafters and purlines to be calculated by rule, a3 for smaller spans. Measuring. — The bulk of the wood-work in the construction of buildings, as distinct from the internal finishing, is carpenters’ w ork. Thus, the pre- paring, framing, and fixing of all plates in walls, flooring, sills, quarter parti- tions, (that is, from 4 to 6 inches in thickness,) roofing, centring, battening for slating and walls, gutters, and bearers, door and window cases, rough- boarding, weather-boarding, bracketing, and planking, is the work of the car- penter ; — while flooring — that is, preparing and laying the flooring-boards, whether with deals, battens, or wainscot ; — boarding to walls, and ceilings ; staircasing; — hand-railing '—framed partitions, (from l£ to 2J inches in thickness ;) — back-linings for shutters, &c. ; — inside and outside shutters ; — boxings to windows and closet-fronts ; — enclosures, and jamb-linings ; — doors, sash-frames, and sashes -pilasters, columns, and water-trunks ; — and all other wood-work constituting the finishing of the interior or exterior of the building, belong to the joiner, and are therefore beyond our province in this book. Surveyors usually, in measuring carpenters’ and joiners’ work, allow the extreme length in the former, including tenons, &c., while in the joiners’ work they measure net dimensions only, and superficial quantities as they appear in the finished w’ork. A readier mode of measuring, however, is now frequently adopted, which certainly saves some time in taking dimen- sions, and avoids much of that necessity for practical knowledge and techni- cal details which the previous method involves. Thus, the schedule adopted by the Commissioners of Woods, Forests, &c , stipulates, “The net lengths and breadths ordered, and no allowance to be made for any dimensions beyond those required. Also, “The work shall be paid for at the prices specified in this schedule, after adding or deducting according to the per centage agreed upon, (no allowance being made for waste or extra labour.)” As to quality of materials, the same authority requires, “ All the materials to be supplied are to be of the best quality of their several kinds. The timber, deals, plank, and wood of every description, to be sound, thoroughly sea- soned, free from large or loose knots, shakes, or other defects, and to be entirely free from sap. Oak plank and boards to be sawn with straight and Bata for estimating carpenters’ work. 113 square edges. The oak to be of English growth, and, when in scantling, to be die-square, and free from sap. The fir timber to be yellow Memel, liiga, or Dantzic, as may be ordered. The deals, excepting when ordered to the contrary, are to be yellow Christiana.” Timber is supplied in the various forms of rough , or whole timber , that is logs simply hewn into a squared section : scantlings , that is, when sawn into pieces of square or rectangular section, for plates and framed work: planks, from 1 | to 3 1 inches thick, and from to 11 inches wide : deals , from lj to 3 J inches thick, not above 9£ inches wide : and battens , up to 2 J inches in thickness, and not above 7 inches wide. The standard widths for the three latter descriptions are for planks, 11 inches; deals, 9 inches ; and battens, 7 inches. 120 deals are reckoned as 100 50 cubic feet of timber .... 1 load. 200 feet super, of 3 inch planks . . ditto. 300 feet super, of 2 inch ditto . . . ditto. 400 feet super, of 1£ inch ditto . . . ditto. 600 feet super, of 1 inch ditto. . . . ditto. 100 feet super, are one square in roofing, flooring, & c. &c. 12| 12 feet boards to one square of rough flooring 12£ 12 feet ditto, edges shot 13 12 feet ditto, wrought and laid folding 14 12 feet ditto ploughed and tongued 17 12 feet battens, wrought and laid folding. In carpenters’ work and flooring, the girders and binders of bridged and ceiling floors are measured as framed work. In roofing, all the truss, including tie-beams and binders, is measured as framed timber, — also gutter-plates, diagonal dragging pieces, and wind- braces ; but halving, dovetailing, and scarfing in bond timbers, are not con- sidered as framed timber. Allow cuttings and waste to hips, deduct one side of king-posts between the shoulders, deduct half a side of queen-posts, and deduct half the length of bond timber to all openings. If the ends of a plain pitch roof are vertical, or gables, as at G Gr in fig. 98, Fig. 98. Fig. 99. M 114 HIP AND VALLEY ROOFS. figure, us in tig. 98, is a perspective sketch of the elevation of the roof, and the lower one, a geometrical plan of it. In this plan, one half is shewn over the covering, and the other half uncovered, displaying the principals beneath. In this part of the figure, P P P represent the ordinary principals, li H the hip principals at the angle of 45° with the sides and ends of the building, and It a half principal framed to the last of the ordinary principals at the end of the ridge. This arrangement is for a simple king-post-truss : for a queen- post-truss, tw o half principals are introduced at the hipped ends of the roof abutting against the queens of the last principal P. Pig. 100 shews a sketch of elevation and plan of two roofs intersecting Fig. 100. at a right angle. The ends of the main roof are shewn hipped, the smaller roof terminating in a gable. The intersection of the two roofs forms valleys at V V. This is therefore a hip and valley roof. Pigs. 101 and 102 repre- Figs. 101 and 102. h l. s (i! dd m ^i 9 lnt . ro nml ]02 > “ section, \Y V Wl> shew the ci dm' t i" ' 1 ’ 3 halved t°K ether at the angle. An angular brace A IS own upon the nail-plates at the angle, and morticed in the angular br, ROOFS OF IRREGULAR PLAN. 115 ut the other end. The plan shews the mortice cut in the top of the dragon- beam to receive the foot of the hip-rafter H It. It sometimes occurs that the plan of a hipped roof is not rectangular, nor its boundary lines parallel. The section of the roof at the narrowest end in such cases, if an ordinary pitch roof, determines the height of the roof, and in order to preserve this height throughout, and avoid winding surfaces, the central part is covered with a flat, triangular on plan. The late Peter Nicholson, whose memory should live in the esteem of all practical carpenters, showed the manner of laying down the plan of such a roof, and of obtaining the end principals, and the cant or bevel of the back of the hip-rafters, in a figure which we here copy ; and which, although belonging rather to theoretical than practical construction, is too generally useful to need apology for its introduction in this place. Let ABC D, fig. 103, be the plan of the area to be roofed. Bisect the angles A, B,C, and D. Through the intersection at E, draw PEG parallel to A B. Erom E, also draw E H and E I parallel to A D and B C respec- Fig. 103. tively. Through H I, the points in which these pa- rallels cut the bisecting lines from D and C, draw J H I K parallel to D C. The two lines E E G and J II I K shew the seats of the end principals which may be erected upon these lines as shewn in our fi- gure. The lengths and inclinations of the hip-raf- ters are obtained by setting up the lines E a, E b, I c, and II d, at right angles with the bisecting line of each angle respectively, and all equal in height to the height of the principals. The lines a A, b B, c C, and d D, shew the hip rafter for each angle of the building. To find the angle at the back of the hip rafters, draw any line e f perpen- dicular to the base of the hip, as G I, and cutting it at g ; through g draw g h perpendicular to the hip line c C, cutting it in h ; make g i equal to g h. Join i f and i e, and e i f will be the angle required. The present London prices for the leading items in carpenters’ work are as follow : — lie PRICES OF TIMBER AND CARPENTERS WORK, FIR. Rough, no labour per foot cube Bond lintels and plates „ Framed „ OAK. Die-square, and free from Sap. Per foot rube. Not exceeding i n area Not exceeding 10 feet in length Rough, no labour . . Bond lintels and plates Framed Not exceeding 1 5 feet in length Rough, no labour . . Bond lintels and plates Framed Not exceeding 20 feet in lengtl Rough, no labour . . Bond lintels and plates Framed DEAL BOARDING. Rough, per square edges shot . . — - — wrought one side . I 18 6 s. d. 1 11 2 4 2 7 1G in. 36 in. 6 tin. | 100 in. | 144 in. 3 . d. 8. d. 8 d. 8. cl. 8 . d. 5 3 5 4 5 7 5 10 | 6 1 5 10 5 11 6 2 6 5 6 8 6 3 6 4 6 7 1 6 10 7 1 5 7 5 10 6 4 1 6 5 6 7 6 2 6 5 6 11 7 0 7 2 6 7 6 10 7 4 i 7 5 7 7 5 10 6 1 »> 11 7 2 7 5 6 5 6 8 7 6 7 9 8 0 6 10 7 1 7 11 8 2 8 5 £ in. $ in. 1 in. 11 in. 9. d. 8. d. B. d. 8 . cl. 15 0 19 3 23 9 28 6 16 0 20 9 25 9 30 9 IS 6 23 3 28 3 33 3 21 0 | 25 9 30 9 35 9 Per foot super. vV ainscot .... Honduras Mahogany . Spanish ditto Elm, seasoned . Ash n Beech „ Birch In £ in. ; 3 in. | 1 in. i 11 in. 1A in. i 2 in. 2i 1 in. 8. d s d. 8. ci. >. d. 8. d. 8. d. 8 . d. 0 6 jo 8£ 0 10 1 01 1 21 ; l 8 2 Of 0 0 ; 0 8 0 10 1 01 1 2£ 1 7 2 0 0 10 1 2 1 1 6 . 1 10 2 2£ 2 11 3 8 0 2£ 0 2 *| 0 3£ 0 41 0 5 0 Cl 0 71 0 21 0 «l 0 4£ 0 5£ 0 6£ 0 81 0 10 0 2£ 0 21 0 3£ 0 41 0 5 0 ci 0 71 0 2f | 0 8*1 0 4£ 0 5£! 0 6£ 0 81 0 10 PRICES OF NAILS, &c. 3 in. £ Cut Brads 1 1* w II £ Fine Wrought Brads 1 *i u >* 2 Flat Pointa. Weight per M. . 12lbs. 2 5 Clout Nails, 2d. I£ 0 10 „ 3d. . 2£ 1 0 „ 4U. 4 1 3 m Cd. • 7 1 11 „ 8d. . 12 2 «■ „ lOd. . 16 3 5 Per Thousand, s. d. 0 11 0 6 0 7 0 8 0 11 1 1 1 7 d. H 4 4 9 0 9 0 PRICES OF NAILS, ETC. Per Thousand. in. in. s. d. Flooring Brads, 12lbs . 2£ long, for 1 floor . 2 5 99 1G 21 „ H »> . 3 0 ,, 20 3 „ 1 h »> . 3 7 Rose Nails 91bs. . 2 0 99 12 . 2 5 18 . 3 4 99 24 . 4 3 99 36 . 6 0 lbs OZ9. Brads, 2d. 0 14 . 0 7 „ 3d. 1 12 . 0 10 „ 4d. 2 12 . 1 1 ,, Gel. 5 0 . 1 6 Fine Clasp, 3d. 21bs. . 1 2 99 4d. 3 . 1 4 99 6d. 5 . 1 8 „ lOd. 10 . 2 5 „ 20d. 18 . 3 7 Wall hooks, plumbers ’ hooks, and hold-fasts, . per cwt Cast lath Nails, 21bs. ' \ ,, ,, 31bs. f * * * • • • 99 Spikes, 2s. Nails . . . . per lb. Dog Nails . 99 Knee Nails Town or countersunk Clout . SECTION VI. ROOF COVERING. Slates Truss. Lead. Iron. Coppeh. Glass. Felt. Aspiialte, etc. 82. Slate. Slate is a material which is met with in a great variety of qualities. That used for roofing is quarried abundantly in Westmoreland, Yorkshire, Leicestershire, Cornwall, and Devonshire. Also, to a great extent in Wales, for the London market. In Scotland — Balahulish and Easdalc furnish the chief supply. Irish slate, of good quality, is now quarried in the island of Yalentia, Kerry. Slate appears to be a sedimen- tary rock, formed by the deposition of minute particles of the primary rocks in a stratum of mud, subsequently consolidated by heat or pressure. This theory of formation seems especially probable in the case of those slates which contain vegetable or animal remains. In some instances, the deposi- tions of mud have become intermixed with matter ejected by submarine volcanoes, or fragments of older rocks, broken and dispersed by geological convulsions. This kind of intermixture has produced the varieties of grey- wackc rocks, which pass from coarse slate into conglomerate rocks, and occasionally appear composed of slate and sand ; differing but little from sandstone. Flinty slate contains more siliceous earth than the other kinds, and is frequently met with alternating with the latter. This kind of mixture, when it loses the laminar structure, becomes hornstotie , or as the French call it petro-silex. Tf it contains crystals of felspar, it is termed homstonc porphyry. All these varieties are found alternating in the same rocks in Chamwood forest, in North Wales, and in Cumberland. Slate contains nearly all the principal metallic ores, either in veins or beds, but JUnt slate seldom contains any of these. The killaa of Cornwall, which is remarkably metalliferous, is a variety of slate. Clay-date is a softer kind, found in the coal strata, abounding" in the most rocky districts, resting on granite, gneiss, or mica slate. That slate lying nearest to the primary rocks has a more shining lustre than the other, and partakes more of the crystalline quality of mica slate : receding from these its texture becomes more earthy. In colour, it has various shades of grey, inclining to blue, green, purple, or red. It is chiefly composed of indu- rated clay, with, occasionally, particles of quarlz and mica, and in the coarser kinds, fragments of the primary rocks, grains of felspar, &c. Clay-slate is always found in stratified beds, from half-an-inch to many hundred feet in thickcss. Slate rocks van* much in quality in the same mountain. Magnesia enters largely into the composition of some of the elates, giving them a green colour, whence they pass into chloric or talcy slate. Whetstone slate, used for hones, is a variety of this kind. The SLATING. 119 fine kind, which is used for rooting, seldom forms entire mountains, but is generally embedded in coarser qualities. The beds arc sometimes of great thickness, and usually rise at an elevated angle. Those varieties which are the least absorbent, have the smoothest surface, and split into the thinnest plates, are, of course, the best for conversion. A symptom of quality for durability is afforded by breathing on the slate, when, if the argillaceous odour is strongly emitted, it may be inferred that the slate will be liable to rapid decomposition. The large slate quarries at Penryn, are worked in successive ranges of elevation, or terraces, and the slate is obtained in immense masses by blasting. 83. Slating. Slates are applied to roofs in the ordinary way, by being nailed down with copper nails upon wooden battens, fixed parallel to the ridge upon the backs of the common rafters. The distance apart of these battens is determined by the size of the slates used, and their scantlings depend on the weight of the slating and distance between the common rafters. Figs. 104 and 105, represent a plan and section of a portion of Fig. 104. 120 SLATES. slating on a roof. P R i9 the principal rafter, and P the purline, C 11, the common rafter, and 13 13, the battens for slates. Each slate is fixed down by means of two copper nails, and the heads of the nails in each row of slates arc covered by the next row above. The slates are laid with flush edges, and arranged so as to break joint in the lines of the rafters, 'llie battens are 2 j to 3 inches wide, and f, 1, or l£ inches thick. The following table shews the names and various sizes of slates, their weight per thousand, number of each size required to cover a square, or 100 feet super, of roofing, the price of the slates per thousand, and price of slating complete per square, including slates, labour and copper nails. NAMES OF SLATES. Sizes. Weight per Thousand. No. or Wt. required to cover one square. Price of | Slates per Thousaud 1 of 1200. Price of Slating com- plete per square. Queens .... ditto .... Princesses Inches. 27 by 30 33 by 36 24 by* — 71 cwt. Per Ton. s. d. 43 0 43 0 40 0 Per. M £ a. d. 1 11 6 Duchesses . . . ! 24 by 12 3 6 0 0 123 137 6 1 7 0 ditto .... j 22 by 12 2 17 0 0 134 110 0 Countesses 20 by 10 2 2 0 0 181 90 0 1 5 0 Viscountesses . 18 by 10 1 17 0 0 — J 62 6 Ladies (large) 16 by 10 1 13 0 0 — 50 0 ditto (middling) . 16 by 8 17 0 0 266 •10 0 1 1 6 ditto (small) Imperials Patent .... Westmoreland 14 by 8 30 by 24 j 30 by 24 12 0 0 8 cwt. 8 cwt 22 6 2 0 0 2 7 6 One Cubic foot of Slate = 1121bs., or 1 cwt. One and a half- inch Slab of ditto = 141bs. per foot. Welsh slate slabs, planed, sawn square and in regular widths, are sold in London at the following prices per foot superficial : — 1 in. thick. H in. 1 § in. 1J in. 2 in. 5d. fid, 7d. 8d. 9d. ^ alcntia slate slabs, sawn or planed, and with sawn edges, are sold in London at the following prices per foot super : — a. To 4 long ti „ 8 „ 10 „ 12 ,, Inches Thick. i I l n 11 2 21 J ft. in. d. d. d. d. 8 . d. 8 . d. s. d. 9. d. s 2 0 wide 3* 5 6* 71 0 9 0 11 3 « m 4 5| 7 81 0 01 1 oi 3 8 a *1 6 71 9 0 101 1 2 ] 5 l 8 I 3 fi a 6* 8 »1 0 11 1 3 1 6 l 10 3 fi .» 10 1 1 0 1 4 1 7 2 0 1 4 s. d. 2 2 • Various breadths. 0 fi TILE COVERINGS FOR ROOFS, ETC. 121 Fif?- lOfi. Slate ridges are now sometimes substituted for the lead coverings which were formerly used for the ridges and hips of slate roofs. These slate ridges are made in two parts, whereof one has the roll formed in it. They are prepared in lengths fitted together with rebate joints. Fig. 10G shews a section of the two parts forming this ridge, which are secured to the ridge plate with screws and oil cement. Copper bolts are fixed in the holes at A, to connect the butting ends of the rolls. 84. Tile Coverings for Roofs. Common tiling is of two kinds — with plain tiles and pantiles. The former being plain and flat, is firm; the latter, with an under fillet at the top for resting against the battens, curved on its surface so as to form ridges and furrows from the ridge to the gutters, and having one side-fillet on the upper surface for under-lapping the correspond- ing edge of the adjoining tile. Plain tiles are secured by pins to laths, which are 1 inch broad, and J inch thick. A bundle of these laths con- tains 500 feet run, and weighs 3 lbs. ; 30 bundles forming one load. Plain tiles measure lOj by 6^ by ^ inches wide, and weigh 2 lbs. 5 ozs. each. The number required to cover one square, if each tile shews a breadth of 4 inches on the face, is 600; if 3J inches, 700; if 3 inches, 800. Pantiles measure 1 foot l£ inches, by 9| inches, by J inch, and weigh 5 lbs. 4 ozs. each. They are fixed to laths 1 j inches broad, by 1 inch thick, of which, a 10 feet bundle contains 12 laths, or 120 feet run ; or a 12 feet bundle, 144 feet of pantiles laid to a 10 inch guage ; 180 are required for one square, or 164 to an 11 inch guage, or 150 to a 12 inch guage. The several varieties of ornamental tiles and modes of arranging them to cover roofs, constitute a very long list, of the principal of which, a brief notice will be found in the Appendix at the end of this work. The present London prices for tiles are, for — Plain Tiles Pan-hip, or ridge Tiles . Ornamental plain Tiles . The price of tiling complete, is, for- per Thousand £ s. d. 1 17 9 3 0 0 2 19 3 Pantiling, including hips and ridges laid in mortar, beading, filleting, &c., pointed inside and outside . . . per square 1 10 G Plain Tiling, on double fir laths, and wrought nails . „ 115 0 85. Lead Coverings for Roofs. — Flats, Gutters , Rain Water Pipes , Heads , and Shoes. As a material for roof covering, lead is applied chiefly to flat roofs, technically called fiats . As these are peculiarly liable to the heating effect of the sun when in the meridian, they should be framed of tho- roughly seasoned timber, and although termed flat, should yet have a fall not less than l inch in 3 feet. The lead is laid on boarding, of which the edges should be shot , that is, planed truly square and parallel to fit closely N 122 LEAD COVERINGS FOR ROOFS. against each other. The boarding is laid in the direction of the fall upon the back of the timbers corresponding with the common rafters of ordinary pitch roofs. The lead is supplied in sheets, about 6 feet by 16 or 17 feet ; but is not to be used in this width ; 3 feet, or half the width of the sheet, being the maximum that should be employed. The side joints of the lead are formed by fixing wooden rolls l£ or l£ inch wide, and high and semicircular on the top surface, to the boarding, and dressing the lead over these, one sheet overlapping the other over the roll. If the inclination of the roof is considerable, nails are driven through the lead into the roll to secure it, and the lead is afterwards soldered over ; but this soldering soon fails, as the metal contracts and expands with alternations in temperature, and the nails and soldering are better avoided if possible. All fixings of this kind are to be avoided ; the sheets jshould be fitted loosely, that is, with a little play sideways, and no fastenings used, beyond those absolutely indispensable to keep the covering in its place. Except when applied for cisterns, pipes, &c. should never be soldered. Sheet lead is manufactured by two processes, casting and milling. Cast lead is produced by casting the metal in a fluid state into sand, while the milled lead is passed between cylinders. The former is liable to inequalities of thickness, and to sand-holes ; the latter is necessarily equally thick throughout. Casting cannot be performed on an inferior quality of metal, while any description can be milled with equal facility. To ensure goodness of quality, therefore, some builders prefer cast lead, while, for even- ness of surface, which is of course essential to the rapid passage of the water, and for uniformity of thickness, the milled lead is adopted. Cast lead is never to be used under 6 lbs. weight per superficial foot, as it then becomes too thin to admit irregularities of thickness without risking the tenacity of the material. Gutters are usually constructed of lead, and in ordinary cases parallel to the pole plate, which sometimes is allowed to form one side of the LEAD GUTTERS, PIPES, ETC. 123' lead flashing to conduct the water surely to the gutter. G is another flashing let into the joint of the parapet, and overlapping the other edge of the gutter for a similar purpose. For large and substantially constructed buildings, the flats should be of 9 lbs. lead, that is, lead weighing 9 lbs. per foot super. — - the gutters 8 lbs. — the hips and ridges, 6 lbs. — and the flashings, 4 or 5 lbs. In inferior buildings, these weights may be reduced to the extent of l lb. in each case, but not more. At the point where the head of the down-pipes, or rain-water pipes is connected with the gutter, a cistern is provided, from 18 to 24 inches in length, and 6 to 12 inches deep, according to the capacity and fall of the gutters which discharge into it. By this cistern, the rush of water in heavy rains towards the point of escape is prevented from overflowing the sides of the gutter. The head of the vertical piping is secured to the bottom of the cistern, which is fitted to lead into it. The head of the piping is adapted, according to the position of the gutter and cistern with reference to the wall of the building, either to lead directly and vertically into the pipe, or obliquely, with a curved stem. The head of the pipe should be covered with a separate cover, or cauliflower head , formed as a hollow hemisphere on a flat flange, or rim, — the curved por- tion being closely perforated with holes, to admit a passage for the water, but prevent leaves, scraps of mortar, or other refuse matters, passing into the pipes. Large gutters are sometimes covered throughout with perfo- rated lids for a similar purpose, but this is a costly expedient, and one seldom required, if the gutters are fairly proportioned in capacity, and pro- perly constructed in all their parts. At the bottom of the stack of pipes a shoe is fitted, turning obliquely in direction, and which thus checks the force of the water in passing into the drain. Rain-water pipes, heads, and shoes, are now used of cast iron, fitted together at the joints with sockets, which should receive the lower end of the pipe above, and have the space between well filled with red lead, cement, or oakum. The socket has two ears cast upon it, and holes in them for driving nails into the wall. The following are the present London prices of these articles : — Pipes, per yd. Heads, each. Shoes, each. Gutters, Diameter. I d '3 ns • a> rt ^ a ns • o B ~ .4 • « <4 .£ a | £ ° S £ E O C ^ ns a «*- ^ E 1 > > > H-t f? 1 Inches. s. d. 8. d. s. d. s. d. 3. d. s. d, s. d. 8. d. 1 2 1 0 . 3 1 9 2 2 0 9 1 0 9 4 21 1 1 1 6 2 0 2 6 1 0 1 3 0 5 3 1 4 1 71 2 0 2 9 1 3 1 7 0 6 0 8 31 1 9 2 1 2 3 2 101 1 6 1 10 0 7 0 10 4 1 2 0 2 41 2 6 3 0 2 0 2 4 0 8 1 0 n 1 2 3 2 71 2 9 3 3 2 0 2 11 0 9 1 2 5 2 6 2 11 3 0 3 7 3 0 3 5 0 10 4 51 ! 3 0 3 6 3 6 4 1 3 3 3 9 0 11 ! i 6 6 4 0 4 6 4 0 I 4 8 |3 6 4 0 1 0 I* 9 1 per yd. • o O ► s. d. The prices here quoted are for half-round gutters. Ogee and moulded gutters are Is. 2d. per yard for 4 inch ; galvanized, 2s. ; Is. 6d. per yard for 5 inch ; galvanized, 2s. 6d. ; and 2s. per yard for 6 inch ; galvanized, 3s. The nails for fixing wall-pipes are called astragal headed nails, and sold at Is. per dozen. The 3 inch wall-pipe usually weighs about 15 lbs. per yard, and 124 WEIGHT AND PRICES OF LEAD FOR ROOFS, ETC. the 5 inch 80 lbs., 3 inch heads 18 lbs. each, and 3 inch shoes 11 lbs. 156 nails weigh 28 lbs. A cubic foot of lead weighs 711 lbs. ; a square foot, one inch thick, weighs 59 J lbs. The thickness of sheet lead, according to the weight per foot, is therefore nearly as follows, the error being in taking it at 60 lbs. per foot, instead of 59 J lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 3 4 5 6 7 8 9 10 in. in. in. in. in. in. in. in. 1 1 1 1 2 2 3 1 20 15 12 io 17 15 20 I 6 Weight per superficial foot Thickness ditto . . . . Or the exact weight according to thickness is as follows : — lbs. 12 in. lbs. in. !bs. in. lbs. in. lbs. 1 16 3.70 5 16 18.51 9 16 33.33 13 16 48.14 1 7.40 3 S' 22.22 5 8 37.03 7 r 51.85 3 16 11.10 7 16 25.92 11 16 40.73 15 16 55.55 1 4 14.81 1 2 I 29.62 3 4 44.44 1 59.25 The following Table shews the weight of lead pipes, per foot run. It is introduced here in case of being required for reference, although this material should be entirely discarded for water pipes, being poisonous to the quality of the liquid. Weight. Weight. Bore. 1 1 in. thick. 2 in. thick. Bore. | in. thick. i l in. thick. inch. lbs. lbs. inch. lbs. lbs. 1 2.19 4.85 22 4.29 9.21 If 1 2.43 5.84 21 4.61 9.70 u | 2.66 5.81 2* 4.92 10.25 1* 1 2.91 6.30 22 5.09 10.66 u 3.15 6.70 22 5.33 11.15 1* j 3.39 7.27 21 5.57 11.63 u ; 3.64 7.76 22 5.82 12.12 12 j 3.88 8.17 3 6.06 12.61 2 1 4.12 8.73 London prices are as follow’ : — Milled lead, cut to dimensions, and delivered at Works per cwt. Sheet lead, and lead hi weights .... do. Labour and nails in laying do. Do. in hips and ridges do. I)o. in step and other flashings .... do. Cramping lead do. Drawn or Patent pipe do. Solder composed of the best pig lead and block tin, 1 tin to u * • _ per lb. Soldering scams, 12 lb. solder to each foot, (labour and all materials) p Cr f 00 t run £ s. d. 0 18 0 18 0 3 0 0 6 0 0 10 IRON COVERINGS FOR ROOFS. 125 86. Iron Coverings for Roofs . Although this description of work belongs more properly to Iron Roofs — or those formed and constructed entirely of iron — yet since sheet iron is occasionally employed to cover wooden roofs, a brief reference to it appears to be appropriate in this place. This material is thus employed in two forms, either as plain sheets, or corrugated ; that is, formed by passing between rollers into a curved waved surface, by which expedient, great additional stiffness is obtained. Corrugated sheet iron may be fixed upon battens 6 feet apart, but plain sheets require boarding or close battening. The ordinary size of the sheets is G by 2 feet, but they may be had at extra cost up to 7 feet long, and 3 feet wide. All sheet iron used externally, should be painted in three coats of red lead and boiled oil paint ; or still better, galvanized. The effect of galvanizing is to coat the iron over with a covering of zinc, which does not oxidize, or rust. The process is variously performed, sometimes by simple immersion of the iron in molten zinc, but more elaborately, and it is said successfully, a thin coating of tin is first precipitated on the iron, the sheets of which are afterwards passed between rollers working in molten zinc with a flux of sal ammoniac, by which means a further coating of the latter is obtained. The following Table shews the size of the sheets, the thickness according to the wire guage, and in parts of an inch ; the weight per square foot in lbs. and ozs. ; the No. of square feet to a ton weight ; the present London price per ton for the plain sheets galvanized ; for the corrugated sheets galvanized ; and for the corrugated sheets galvanized and curved ; also the price per square of surface covered for each kind of sheeting, fitted and prepared ready for laying, and also laid complete. GALVANIZED SHEET IRON FOR ROOF COVERING, ETC. IRON COVERING9 FOR ROOFS. 127 The joints parallel with the ridge are alwjiys lapped from 4 to 6 inches, and rivetted. Those from ridge to wall are lapped in the corrugated and curved corrugated covering ; but in the plain covering, the sheets are turned up at the sides, to fit against the side of a wooden roll, which is afterwards capped with a separate Fig. 108 . sheet-iron roll cap, nailed or screwed down on the roll, with gal- vanized nails or screws. Tig. 108 shows the roll and capping ; A A is the boarding, B B the plain sheet iron covering, turned up at the edges CC; PD is the roll, and E the roll-cap secured to the roll at F F, which is also nailed or screwed to the boarding at G. Fig. 109 shews the joints in a roof-covering of corrugated sheet-iron ; A A joints, and E F a portion of one of the battens or purlines on which the covering is carried. If these are made of moderate scantling, and the trusses of roof are not too far off apart, common rafters may be dispensed with. Thus, if the sheets of metal are 6 feet by 2 feet, and the trusses 10 feet apart, each batten or purline will carry 5 sheets, or 10 by 6 feet =60 feet of roof Fig. no. B 128 COPPER AND ZINC COVERING FOR ROOFS. surface, allowing 60 lbs. per foot, the extreme occasional load on each of these timbers, maybe 60 by 60 = 3,600 equally distributed. Fig. 110 is a sketch shewing the application of the curved corrugated sheet-iron as a covering for a building of moderate span (up to 40 feet) without framing of any kind if the columns, walls, or other supports be sufficiently firm to resist the thrust of the covering. The sheets being curved to the required curve have in them- selves little tendency to spread; but, if a weight of snow, &c., lie upon them, it is of course likely to depress the roof, and force the points A and B apart from each other. To resist this action, a tie-rod is sometimes introduced between these points, and suspended in the middle by a slight king-rod from the crown of the curve as indicated by dotted lines. The joining of the sheets is performed similarly to those shown in fig. 109. 87. Copper Covering for Roofs. As a very durable but costly material, copper is occasionally employed as a roof covering. The joints are made by turning the edges of the sheets one over the other — forming what are tech- nically termed seams. Boarding is indispensable as a bed for this covering, the copper generally used being 12, 16, or 20 oz. to the foot super., and in thickness, ^ Jj or of an inch in thickness respectively. A cubic foot of copper weighs 650 lbs. The present London prices are as follow : — 12 oz. copper covering to flats, and gutters, including seams, labour, ties, and nails, (to be measured on the face when finished) per foot s. d. super 16 oz. ditto ditto ditto ditto ditto . .15 20 oz. ditto for flats ditto 19 Copper gutters per foot run, semicircular wired, complete 6 inches girt 0 1 1 8 inches ditto 1 2 10 inches „ ....... ..15 12 inches ,18 Tinned „ extra 2d. to 3d. Labour, fixing, extra. Copper pipes per foot run 2 inch diameter 2 } inch „ 3 inch „ 3| inch „ 4 inch „ 4} inch „ 5 inch „ Sheet Copper per lb. Weight. lb. 1 * If 21 2f 3 H n Price. Joints each, s. d. s. d. 2 7 6 0 3 6 6 6 3 10 7 0 4 4 7 6 5 3 9 0 6 2 11 0 7 6 13 0 0 11 88. Zinc Roof Covering. This is another material occasionally used as a covering for roofs, being economical in first cost, light, and durable. It is always laid upon boarding, with rolls at the transverse joints, and lapped, or rolled, at the longitudinal joints. The sheets are 7 feet in length, and 2 feet 8 inches, or 3 feet wide. The guage, height, and price per foot superficial nrr as follow : — glass covering for hoofs. 129 Gauge. No. 10. i 11. OZ. I oz. Weight per foot super. 14 16 Prices per foot super, s. cl. s. d. Flats 0 4 0 4* Gutters 0 4* 0 5 Verandahs . . . .0 6 0 6* Corrugated roofs ..0 5 0 5$ Do. including iron ( ties and stays . 4 IS. 13. u. 15. oz. oz. oz. oz. 18 21 24 26 i. d, s. d. B. d. b. d. 0 o 0 5* 0 6 0 6J| 0 5* 0 6 0 6* 0 7 i 0 7 0 7* 0 8 0 8i 0 6 0 6} 0 7 0 7*| 0 9 0 9*| 0 10 0 10*1 GUTTERS AND RAIN-WATER PIPES. Per foot run. 1 1 Each. 1 Diameter. | J Gutters. Ogee Gutters. Pipes, j f Square Heads. Ogee Heads. Octagon Heads. Shoes. 8. d. s. d. s. d. 8. d. s. d. s. d. 8. d. 2 inches. 0 3 1 8 2 6 3 6 1 3 2* „ - 0 3* 2 0 3 6 4 6 1 6 3 „ 0 3 0 n 0 n 2 6 4 0 5 0 2 0 3* „ 0 3* 0 5* 0 5 3 0 4 6 5 6 2 3 4 „ 0 4 0 6 0 6 ' 3 6 5 0 6 0 2 6 4* » 1 0 n 0 e* 0 7 5 „ ; 0 5 0 7 0 8 1 Chimney pipes, per foot, 10 in., 2s. 6d. ; 11 in., 2s. 9d. ; 12 in., 3s. 89. Glass Covering for Roofs. Asa novelty, applicable in some, but utterly inapplicable in most cases, glass is to be noticed as a covering for roofs. As usually adopted for green-houses, or, to a limited extent, in the form of sky- lights, this material requires no mention in this place ; but as recently em- ployed as a covering for the largest building of modern times, it merits a brief description, chiefly as possibly suggestive of similar or modified intro- duction in a more extensive class of buildings. The glass covering of the building in Hyde Park for the Exhibition of the Works of Industry, consists of plates, each 50 by 10 inches, and weighing 16 oz. to the foot super. These are glazed in wooden sash-bars of slight scantling, each bar being grooved along each side. The heads of these sash-bars are notched into a ridge-plate, and the feet of them are similarly fitted on the upper edges of a gutter grooved out of solid wood. Fig 111 shews a section of one bay of this roofing. A A are two of the gutters just described, fixed 8 feet apart from Fig. 112. centre to centre. B B, the sash-bars, fixed at the angle of 24° with the hori- zon, and resting at the top in the ridge-piece, C. Fig. 112 represents a sec- tion of one of these gutters, which, after their designer, are named “ Paxton” 130 ASPHALTED FELT ROOF COVERING. gutters. A is the gutter, grooved out of a solid scantling of wood. B B are the sash-bars, shewing the glass in section in the grooves of the sash-bars, and the lower portion of the bar notched into the side of the gutter. C C are two small grooves, formed along the sides of the gutter for the purpose of receiving the water which may collect on the under side of the glass, in the form of vapour, or ooze through from the outside during heavy rains. In either case, the water will drip down over the side of the gutter, and find its way into the channel C C, being thence conveyed away, without falling on to the floor, &c., below. The bays, or spans between the columns which sup- port the roof, are commonly 24 feet each. Three roofs of 8 feet each are therefore ranged between the columns. The ends of the Paxton gutters bear upon, and discharge into, wooden trough-gutters, carried on the top of the girders fixed between the columns. The distance between the columns being the same, or 24 feet, in the other direction also, this is the length of the Paxton gutters, which are trussed with wrought-iron rods, and screwed up till cambered. 90. Sej/ssel Asphalte and Metallic Lava are patent compositions, applicable as roof coverings, adapted effectually to resist wet. They require close board- ing as a bed. The asphalte is applied as follows : — Upon the boarding a stratum of fine concrete, half an inch thick, is floated ; and this, when set, is covered with thin common canvas, evenly stretched aud secured to the boards with nails driven through the concrete, and on this canvas the asphalte is applied. This canvas is introduced to prevent the asphalte being affected by any sinking or sudden settlement of the timber, and also to guard against the vapour produced by the application of the hot mastic to the concrete, (if damp,) passing through the former, and causing it to become honey-combed. Asphalte may be thus employed for roofs of considerable steepness, not inclined more than 1 in 3 — that is, one foot of vertical height to every 3 feet of base. It is, however, (being applied in a liquid condition,) more readily and perfectly spread upon roofs which are flat, or nearly so. The trouble and cost increase with the inclination. The following are the present prices for asphalte roof covering, within four miles of Westminster Bridge : — Quantity, Feet super. If 300 to 1000 1000 to 3000 3000 to 5000 Upwards Concrete, not txceedii Kates per foot super, i in. thick. 4 in. thick. d. 9 8i 81 8 g 1J in. thick, Id If hoisted more than 30 feet, add 50 feet to 70, s. d. . 0 10 . 0 9| . 0 9* . 0 9 J per foot super. s. d. 0 0 5. U. . o on , add . .o o$ j pcr foot 8U i ,er - The prices of patent metallic lava for roofing are as follow : Thickness. 1 • r er f<> ot super . . 4d. to 4§d. }'“••• » • 5d. to 5Jd. lm • • »» 6d. to fijd. JV F,U Roof Coloring. This material, made from rough ma- enals. Curated with asphalte, nr hitumen.and pressed into sheets, uniformly thuk, and of considerable stiffness and tenacity, possesses several advantages FLAT CEMENT HOOFS. 131 as a roof-covering for inferior building, for temporary use, or for repairing old roofs, in cases where economy is imperative. It is supplied at one penny per superficial foot, weighs only one-third of a pound per foot, possesses a degree of elasticity which adapts it to variations in fonn with facility, and is found to remain in good and efficient condition for several years. It may therefore be considered as a cheap, light, elastic, and durable material. It is made of one width, 32 inches, and in length up to 85 yards. The felt is also used under slates and tiles, and assists in retaining the heat of the attic rooms in winter, and excluding the action of the sun in summer. At the London Docks, and in several manufactories, it has been applied as a ceiling, nailed to the under side of the rafters, and lime-whitened. Lining damp walls and gutters, covering com and hay-ricks, cattle-sheds, &c., are among the purposes for which this material is found to be well adapted. For roofing, it should be lapped two inches at the side-joints, and, after laying, dressed with a mixture of tar, old slaked lime, and sand. It may be laid upon boarding, either with or without rafters, or on light strips or battens of wood, without boarding. In the first of these methods, the rafters may be, for trusses 10 feet apart, 4 inches deep, and If inch wide, placed 18 inches apart, and covered with half-inch boarding, laid longitudinally. If purlines are used, and fixed from 4 to 6 feet apart , the boarding (£, or J inch) may be laid from eaves to ridge, without rafters. For long ranges of shedding, about 10 or 12 feet wide, principals 12 feet apart, of slight scantling, will suffice, with a j inch boarding laid from eaves to ridge, nailed to the plate and ridge- piece. For a close-boarded roof, a pitch of 3 inches to the foot, or 1 in 4, is found sufficient. The third method of laying, which dispenses with board- ing, is constructed by fixing across the purlines battens 3 inches wide by | inch thick, 30 inches apart from eaves to ridge, with parallel and intermediate lighter battens, l£ inch wide, by | inch thick, fixed 7| inches apart. The felt is then laid in strips from eaves to ridge, lapped at the joints over the main battens, and upheld by the intermediate ones. The upper angles of the battens should be planed off, and the felt fastened at intervals to the smaller battens also. If the covering, from its elasticity, falls, or bags, between the battens, it simply becomes corrugated to this extent, which occa- sions no injury, and if the roof is well pitched, serves as gutters for the rain water. Over the joints of the sheets a slip of wood, or batten, 1 ± inch square, and rounded on the top, should be nailed down outside , as an extra fastening. For dripping eaves — that is, eaves which overhang, and are without gutters — an eaves-board should be nailed along under the ends of the battens, or rafters, to which the felt is to be nailed. In the mode of covering last described, it is found preferable to cut the felt to the required length, and apply the dressing of tar, lime, and sand, before fixing, applying a second dressing a month afterwards. 92. Flat Cement Roofs. In Malta and other places of similar climate, these are constructed with joists of timber covered with 1 £ inch rough- boarding, or stone slabs if they can be had, upon which a concrete of stone chippings and lime is laid, 3 inches thick in the lower parts, and 8 inches in the higher, forming a series of parallel inclined surfaces. On this concrete, which is levelled on the top, a cement is spread f or 1 inch thick, composed of a kind of lava, or pozzolana, called in Malta, “ dejfanf which becomes 132 CONDUCTING POWER OF VARIOUS MATERIALS. hard, and forms a very durable and heat-resisting covering. Fig. 113, shews a section of a portion of this deffan roofing, in which AAA are the joists, B B, the boarding or slabs; C C, the concrete ; and D D, the deffan. Fig. 11-1 represents a section of the roof in the other direction. The water on the roof is collected in the gutter, E, running at the ends of the channels fonned by the cement, and got rid of by a pipe at one end of the building. The gutter is formed in lengths of stone with a channel sunk in the top. Fig. 113. 93. Conducting power and rate of cooling of various materials. One of the most important considerations which is sometimes presented, in order to determine the material with which to cover a roof, arises from the necessity of preserving an equable temperature in the rooms immediately beneath it. For this purpose, the conducting power, or disposition of substances to con- duct or admit the passage of heat through them should be ascertained. The smaller the conducting power, the warmer will the material be, and also, the more it will resist the influence of the sun in raising the temperature of the rooms beneath. The rate of cooling, or disposition to lose heat im- parted to them, is not however in proportion to the conducting power of substances. It might be supposed that the greater the conducting power the more rapidly would the substance become cool, but this is found by ex- periment not to be the exact result. r lhe following table shews the relative conducting and cooling properties of various materials used in building as determined by experiment. They are arranged according to their Con- ducting powers. MATERIALS Plaster and Sand Keene’s Cement Plaster of Paris . Roman Cement . Beech Wood . , * Lath and Plaster Fir Wood . Oak Wood . Properties. Conducting. Cooling. 68 91 • 69 80 73 88 • • . 76 105 81 122 93 107 100 100 • • . 122 80 CONDUCTING POWER OF METALS. 133 MATERIALS. Asphalte Chalk Napoleon Marble Stock Brick Bath Stone Fire Brick . Painswick Stone . Malm Brick Portland Stone . Leunelle Marble Bolsover Stone Norfal Stone Slate Hair and Lime Yorkshire Flagstone Lead . Properties. Conducting. Cooling. 164 203 211 218 221 223 258 264 272 273 277 345 362 396 402 1888 52 108 170 140 116 149 135 112 134 146 139 139 144 55 146 138 Thus, rooms under lead flats are notoriously cold in winter and hot in sum- mer, and from the high conducting property of all metals, it is apparent that metal covering for roofs must be liable to this objection, unless obviated by the addition of a slowly conducting stratum beneath. Thus a sheet iron covering overlaid on a stratum of cement will make a good compound roof- covering, combining the useful qualities of the metal, externally, and of the cement, in preserving an equable temperature within. The relative conduct- ing properties of the several metals, are as under Lead . 180 Tin . . 304 Zinc . . 363 Iron . . 374 Platinum . 381 Copper . 898 Silver. . 973 Gold . . 1000 Lead, therefore, which conducts heat 28 times as readily as cement, has only half the conducting power of iron, and one-fifth that of copper. The figures in our table indicate the rationale of employing fire bricks in preference to iron for furnaces, and all receptacles for producing artificial heat by combus- tion. They also suggest the applicability for its purpose of a recent novelty under the name of a “ cottage stove,” which consists of a solid lump of fire- clay, bottom, sides, and back, 4 inches in depth. SECTION VII. IRON CONSTRUCTION. IRON AS A MATT. HI A I. OF BUILDING CONSTRUCTION.— MANUFACTURE OF IRON.— PlQ IRON AND Malleable Iron.— Blast Furnaces; Cold and Hot Blast.— Foundry Iron, and Forge. Iron.— Refining, Puddling, Hammering, and Rolling —Bar Iron of Various Sections. — Standards and Columns.— Girders, Binders, Beams, and Joists; Rules for, etc. — Con- nection of Iron Members in Buildino Construction.— Roofs, their Construction, Details, etc. 94. Iron as a material of Building Construction. The superior importance of iron as a building material has been partially understood for many years, but has latterly grown up into a far wider recognition, and this metal* is now properly regarded as a valuable constituent of most architectural structures. Its principal applications are as columns or standards, girders, beams, joists, bearers, lintels, flooring-plates, roofing complete, including the trusses, pur- lines, rafters, roof-covering, gutters, rain water heads, pipes and shoes. In the internal and external fittings, also, it is applied as fire-proof doors, closets, and safes — as sashes, enclosures, and framing generally; stairs, straight, wind- ing, and spiral ; railings, balconies, air-bricks and valves, gratings, chimney- jambs, gates, window-guards, brackets, cantilevers, posts, tanks, and cisterns ; boilers, stoves, ranges, and sash weights ; also as stable fittings, verandahs, &c., &c. Manufactured in the two forms of cast and wrought or malleable metal, this material possesses peculiar properties in each, which have to be noticed. Cast iron is crystalline in structure, and only slightly elastic and ductile, whereas malleable iron is fibrous, has considerable elasticity, and is ductile in a high degree. Cast iron overloaded snaps or breaks short off, — wrought iron first bends, and suffers fracture slowly by the gradual separa- tion of its fibres. J F 95. Manufacture of Iron. The manufacture of iron consists mainly in the two processes of producing pig-iron from the ore by smelting, and converting this pig-iron into a malleable state, and rolling it into bars. The first of t icse processes, the production of pig-iron, is effected by means of blast umaccs, in which the iron-stone or mine is put, together wfith a proper sup- p ) o coke to sustain combustion, and a portion of limestone to act as a mix I he mine in South Wales is the argillaceous or clay iron ore which sometimes occurs m strata, and at others in detached lumps or balls. The mine generally used contains from 18 to 55 per cent, of iron. Clay and i .n ionic neu i nter largely into the composition of the ore, with water, sul- IMur, silica, and arsenic. These impurities are principally got rid of by < .i mg or ca nnmg the ore in heaps or kilns, before smelting in the furnace. > this preliminary process of roosting, the mine loses from 20 to 30 per MANUFACTURE OF IRON. 135 cent, in weight. Coke is a substitute for charcoal in the smelting of iron, and was formerly unknown as available for this purpose. Charcoal is at present in use in Russia and Sweden, and is occasionally employed in this country in producing sheet iron of a peculiarly tough quality, adding £5 per ton to the market value of the article. In the furnaces now employed in Staffordshire, the proportions of materials to produce one ton of pig-iron, are Ton Cwt. Coal .... 2 5 (or 37 cwt of coke.) Charred Mine . 2 5 to 10 cwt. Limestone. . 0 13 to 16 cwt The combustion of the materials in the furnace requires a powerful blast of air to be sustained, which is effected by means of steam engines or water power where the supply can be depended on through dry weather, but not otherwise, as it is essential that the blast of a furnace should not be sus- pended, even for a few hours. The air is driven by the engine through pipes with tapered ends, termed iwyres , to a central point in the interior of the furnace, at the base of the space in which the materials for conversion are deposited. Formerly cold air only was thus pumped into the furnace ; but under a patent obtained several years ago by Mr. Neilson, the blast is now frequently artificially heated before it is admitted to the furnace. By this expedient a much greater power of combustion is obtained, and some economy is effected in the cost of conversion. Facilities are, however, afforded by this process for using inferior materials, and cinders and similar impurities are well known constituents of cheap hot blast iron. In this way a comparative deficiency of strength is often discovered in metal produced by the hot blast, and a natural consequence has been a popular distrust of the process itself, and a belief that hot blast iron is necessarily by reason of its mode of manufacture a weaker metal than that smelted by cold air. The most careful experiments have, however, failed to establish any such distinction, and the only one to be entertained appears to be that between proper and improper materials. The pig iron produced by smelting is of various qualities according to the materials or mode of manufacture, the latter being conducted with reference to the purposes for which the metal is designed. It may be divided principally into foundry iron and forge iron t the former used in the form of pigs for casting ; the latter being only applicable to the manufacture of bar iron. Of the foundry iron there are three qualities, Nos. 1, 2, and 3. No. 1 differs from the other sorts, in con- taining more carbon, being thus rendered more soft and fluid when melted, so that it will run into the finest, and most delicate mouldings. In fracture it shows a large, dark, bright, and open grain, and produces a dull sound like lead when broken in the pig. No. 2 is less carbonized than No. 1, is less soft and fluid when melted, closer grained and more regular in the fracture, but is harder and stronger, and is preferable for all parts of machinery where durability and strength are desired. These two kinds containing such large proportions of carbon and oxygen arc unfit for re-manufacturing into bars ; but foundry iron, No. 3, having less of these ingredients, is applicable in- differently for the forge or foundry. It is extensively U3ed for castings requiring great strength, or exposed to constant wear and tear. Mottled and white iron are varieties fit only for the forge, while bright iron is an intermediate 136 MANUFACTURE OF IRON. quality between No. 3 foundry, and mottled iron, which, although never called foundry iron, is yet extensively used for large castings. Cast or foundry iron is produced immediately from the furnace, the molten metal being run into open channels in the sand, one main channel called the sow, leading into a series of parallel furrows called the pigs. The pigs of iron thus formed are ready for the cupola, to be melted and run into moulds for girders, columns, and all other varieties of castings. For the conversion of pig iron into malleable or w rought iron, a series of operations are usually performed ; viz. : refining , puddling, hammering , and rolling ; and a duplicate process of cutting up, piling, and rolling. Of these, the puddling and subsequent operations are performed at the forge . Both refining and puddling have for their object the more complete separation of the oxygen and carbon from the iron. The refining consists in keeping the pigs in the state of fusion for some time ex- posed to a very great heat, and a strong blast. The reduction of weight in refining is about 10 percent. ; 185 tons of refined metal being produced from 151 tons of pigs. In the puddling furnace, the metal is formed by the work- man into balls or blooms, which are then passed to the shingler or the roller. Shingling consists in giving the puddled balls a few blow s with a very heavy hammer, by which they are made more solid, and reduced to an oblong shape, better adapted for passing through the rolls. The shingling is sometimes omitted, and the balls passed at once to the rollers, w’hence they are delivered in the form of rough bars, being passed and repassed between the rollers, and successively reduced in section and increased in length by every passage. The iron is now in the state of malleable metal, soft, tough, and hardly fusible. The rough bars coming from the puddle rolls are consigned to the mill, the forge work being completed. They are then cut into lengths with shears, and carefully arranged in piles , consisting generally of five or six of the pieces of bar laid evenly one on another, and are thus committed to the balling or heating furnace, in which they are w elded, and prepared for the rollers, which turn the metal out in bar iron of all varieties of form and size. Of these forms, round, or rod iron, square iron, and flat iron are the commonest sections, to which are added for special services, L or angle iron ; T or tee iron ; I or double tee iron ; sash-bar iron various ; sections used for railway bars, and others of less general adoption. Of bar iron, three qualities are commonly recognised in the trade, viz. : common iron, best iron, and best best, or chain cable iron. Scrap bars, composed of the short imperfect pieces cut off the ends of the finished bars, are piled up carefully and rolled at once into bars, or put into a puddling furnace, and at a welding heat formed into a ball, which is shingled and rolled like common puddled iron. Scrap bars are of a strong compact quality, and, mixed with best rough bars, produce good finished iron. Cable bolts are in all cases made of carefully selected materials, and are wholly or in part piled, heated, and rolled a second time. This extra process so far improves the quality, that a bar of inferior iron, if cut into lengths, piled, and rolled again, frequently produces one of the best quality. The standard tests for cable iron are as follow’ : — STRENGTH AND PROPERTIES OF IRON. 137 Diameter of bar in inches. 1 1 * H if n n Required proof of the manufactured chain in tons. 19 26 32 38 44 52 Proof of the bar be- fore manufacture, tons. cwts. 17 3 23 0 27 2 35 0 39 0 44 2 Charcoal iron is produced by an extra process of refining, in which charcoal is used instead of coke. The bloom taken out of the charcoal fire is beaten down to a flat cake, in which state it is called stamped iron. It is then broken into small pieces, piled, heated, and again beaten. Thus reduced to a slab of about 100 lbs. weight, it is sold to the tin-plate manufacturers, to be rolled into thin sheets, and afterwards tinned. It is particularly tough and strong, and much harder than common iron. Of the other purposes to which char- coal iron is applied, the principal is the manufacture of horse-nail rods. 96. Strength and Propei'ties of Iron as a Constructive Material. — Vertical Supports. The most important applications of iron for building purposes may be classed under the two heads of vertical supports, as in columns, standards, and pillars; and horizontal supports , as girders, beams, joists, lintels, and similar members. The powers to resist bending and crushing are the properties required in the first class — transverse strength is the desideratum in the second. Experiments in the first class have not furnished us with any data of general applicability. They have developed the simple power to resist crushing possessed by cast iron, but have not shewn the laws which operate in modifying this power according to the varied sectional forms in which the metal may be adopted, or the ratio in which this power is practically limited by increasing the proportionate length of the casting. A cylindrical form for these parts has several advantages, and is therefore commonly preferred. Thu3, it has equal transverse strength in all directions, is readily moulded, the least offensive to the eye, and presents no angles nor awk- ward projections. If the metal is to be employed economically, and the greatest stiffness obtained with the least material, the sectional diameter is increased by casting the column hollow ; if, on the other hand, it be desired to reduce its apparent size, the solid form is adopted. If transverse forces, to which the support will be exposed, act always in definite directions, an increased strength and stiffness may be obtained by giving the section greater diameter or breadth in such direction, and proportionally reducing the diameter in the other direction, and if these forces act definitely in two or more directions, increased width may similarly be given in such directions, without any total augmentation of metal. From these considerations we derive the four prin- cipal sectional forms for these members as shew n fig. 115, viz : the solid and the hollow cylindrical, A and B ; the cruciform, C, and the double-flanged, 1). The cruciform is adapted lor cases in which the forces may be expected to act at right angles to each other in the directions a b and c d ; or practically this form may be substituted for the cylindrical if more convenient for apply- ing other parts of the construction, or otherw ise preferable. The double- flanged, D, is especially designed for forces acting in one direction only, as p 13$ SECTIONS FOK VERTICAL SUPPORTS OF IRON. ef^ns when applied in corresponding pairs of standards to support a roof, &c. Fig. 116 shews another section, combining a hollow cylindrical column with feathers, ribs, or flanges projecting from it. Considerable strength is thus obtained, and the general appearance of the casting is agreeable to the eye. Fig. 116. In fig. 117 a similar but differently propor- Fig. 117. tioned figure is presented ; the feathers in this section are of slight projection, but very w i^ e > 80 that an octangular outline is pre- \ seuted. The projections or feathers are here to to be regarded as expedients for producing Evr lines in the elevation, rather than as aids to the rigidity of the column. The columns employed throughout the Exhibition building in Hyde Park, are similar in form to this section. Of the six sections here given, C and 1) are usually termed standards, in distinction from columns A B and E F. The weight required to crush cast iron tried in the form of cubes of one inch, varies considerably, 26 tons being about the lowest, and 31 tons the highest. By some experiments, however, a weight of 64j tons per square inch of section has been found necessary to crush particular samples of this metal.* The practical effect of weights acting vertically upon cast iron columns, standards, &c., in deflecting them laterally from the vertical form, has not been observed or recorded to an extent which admits of general deductions. To attain the maximum strength with a given quantity of metal, however, there are certain limits of the proportion of the diameter to the length and to the thickness of metal, the observance of which will in all, or nearly all, cases, secure cast iron vertical supports equal to any weight which can be practically put upon them. And although the rules we are about to give for determining these limits may have the appearance of empiricism, yet being derived from actual experience, they may claim equal validity with formula; which are usually based upon reductions from actual experiment, frequently depending for their correctness on an unwarranted comparison of small witli great masses. For the purpose of facilitatin' the application of our rules to the several classes of buildings for supporting the loaded floors of which columns may be required, we recognise 4 classes each admitting a different proportion of diameter to length. Class I. corn- • The mo»t recent and elaborate experiment* on Iron, were those performed by the Hov4l Commission *• appointed to inquire into the application of Iron to Railway Structure*." The principal result* of these experiments will be found in a quarto work " Iron applied to Railway Structure*" with 12 plates, published by Atchley RULES FOR IRON COLUMNS. 130 prebends the heaviest description of work, such as that to which columns are subject in factories where massive materials are wrought, powerful machinery erected, and concussions have to be provided for. For this class the limit of length is 10 times Fig. 118. •83 •85 •90 i >\ vn| in the diameter at the base. See Class I. fig. 118. In Class II. are included build- ings where lighter factory labour is per- formed, and storehouses for heavy stores. In this class the length should not exceed 1 2 times the base diameter. See Class II., fig. 118. Class III. provides for lighter storehouses and manufactories, buildings for public resort, &c., and has a limit of length 15 times the diameter. See Class III., fig. 118. Class IV. includes dwelling houses, and all the less weighted struc- tures, and admits a length of 20 times the base diameter. See Class IV., fig. 1 18. The same rate of taper, or diminution, viz., 1 in 10, applies to all these classes. The thickness of metal in Class I. may be from i to 1-1 2th of the base diameter; in Class II. from l-12th to l-16th ; iu Class III., from l-16th to l-20th ; and in S Class IV., from l-20th to l-24th. Thus, 1 by way of examples, let the initial base \ diameter be one foot ; Class I. columns will then not exceed 10 feet in length, | and may be, according to circumstances, from 1 to lj inch metal. Class II. will ! not exceed 12 feet in length, and may i have f to 1 inch metal. Class III., may [ be 15 feet in length, and from 6-lOths to f inch metal, and Class IV. should not I exceed 20 feet in length with a thickness j from \ to £ of an inch. Special circum- | stances, however, frequently affect the ! case, and must have full consideration j before deciding on the dimensions. If an error be after all committed let it be a safe one; waste a few pence or even i pounds, in cast iron, rather than endanger j an entire building, or risk destruction of life. 4 4 HO TENSILE STRENGTH OF CAST IRON. The following table will facilitate the determination of sizes for columns. The loads are those which can be sustained permanently and safely. Width and Breadth of Surface, ft. in. ft. in. 22 6 X 22 6 23 6 X 23 6 I 25 0 X 25 0 20 0 X 20 0 ! 22 0 X 22 0 22 6 X 22 0 18 0 X 18 0 19 0 X 19 0 20 0 X 20 0 16 6 X 16 6 17 6 X 17 6 j 18 6 X 18 6 14 0 X 14 0 15 0 X 15 0 16 0 X 16 0 Upon the tensile strength of cast iron, experiments have exhibited the fol- lowing results : — of seventeen kinds of iron, embracing Low Moor, Clyde, Blaenavon, Calder, Coltness, Brymbo, Bowling, and anthracite irons, the breaking weight per square inch of section varied from 5.602 tons to 7.949, except the Clyde, of which one specimen withstood 10.477 tons before breaking. Iron, known as Stirling’s, of which the peculiarity was, that it consisted of cast iron mixed and melted with 20 percent, of malleable iron and scrap, had a breaking weight of 11.502 tons, the cast irou used being Calder No. 1, hot blast. The ratio of tensile to crushing resistance varie9from 1 : 4.158 to 1 : 6.735, the average ratio of all trials being 1 : 5.6603. That is, a piece of cast iron may be torn asunder by somewhat less than one-sixth the force required to crush it. The tensile strength appears to depend but little, if at all, on the form of section. Thus, of three sections on which experiments have been tried, viz., cruciform, (.64 inch thickness of rib9 throughout); rectangular (2.3 by 1.75 inches); and circular (2.26 inches, diameter) ; having areas equal or intended to be so, the mean breaking weight per square inch varied only from 6.253 to 6.784 tons in the cruciform; from 6.115 to 6.267 tons in the rectangular; and from 6.614 to 6.993 tons in the circular sections, lienee it would appear that as far as the strength of a vertically loaded column may depend on its power to resist lateral deflection, it will not be materially affected, whether the form of section adopted be rectangular, circular, or cruciform. Wrought or malleable iron has not hitherto been extensively employed as a material for vertical supports ; for although its power of resisting compression is superior to that of cast iron in the proportion of 7 to 6, the expense of producing it in large masses, unfits it for adoption for all principal purposes. And if made or built up of small parts, plates, bars, &c., the joints, however ucll constructed, are so many weak places which practically reduce the strength of the column, to a small fraction of the intrinsic ability of the metal ; the facility of multiplying similar parts by the process of casting, moreover, offers a powerful inducement to preference for cast iron in cases where many corresponding pieces arc required. COLUMNS. n m ii • „ with lin. metal II II II * II II II * Class II. with J in. metal . ii ii ii • Class III. with | in. metal I) II II II II If II 91 Tons. 50 lbs. per foot, at 224 Sq. ft. 500 50 at 200 560 50 at 180 622 • 40 at 224 400 40 at 200 448 40 at 180 498 32 at 224 320 , # 32 at 200 358 , g 32 at 180 398 9 9 24 at 200 : 269 , B 24 at 180 300 24 at 160 1 336 9 # 16 1 at 180 I 200 16 at 160 ! 224 • 16 1 at 140 i 256 IRON APPL1K1) AS HORIZONTAL SUPPORTS. 141 97. Iron applied as Horizontal Supports. Our second class of supports (as stated in beginning of paragraph 96) comprehends girders, beams, joists, lintels, and similar members of construction, which arc fixed or placed hori- zontally, supported at the ends and loaded either uniformly over their entire length, or at one or more points in their length. The strength of these to resist fracture transversely, if of rectangular form, is calculable according to the same law which regulates the strength of timber (as already explained), and all other materials supposed to be of uniform texture throughout. This law is that the transverse strength of bodies is as the breadth and square of the depth directly, and as the length inversely ; the common for- mula, as already given, being S a d* = l to where S is a specific number determined for each material by experiment, a and d the breadth and depth, both in inches ; l , the length in feet ; and to the weight in lbs. In applying this formula to cast iron, to ascertain the safe permanent load, (one-third of the ultimate strength) for beams loaded equally throughout, and supported at the ends, the value of S will be 1286 ; if loaded in the middle, 643. Example 1. A beam of cast iron of uniform rectangular section throughout, 3 inches wide, 9 deep, and 6 feet long, is loaded uniformly from end to end. What weight may be put permanently on it? 1286 X 3 X 81 = 312,498 = 52,0831bs. Answer. 6 Example 2. A beam, same as in Example 1, is 12 feet long, and 3 inches wide, and required to bear a permanent load of 52,083 lbs., what depth must be given to it ? 52,083 X 12 = 624,996 = 486 = 162 * 1286 3 The square root of 162 being nearly 12.75, this dimension, or 12| inches, equals the depth required. The series of experiments from which this constant value of S t or 1286 is derived, was performed by Messrs. Fairbairn and Ilodgkiuson upon 52 kinds of iron from the principal iron works in the United Kingdom, with the addition of those of Elba and Samakoff (Turkey). The following table gives some of these results ; the first column shewing the No. of each iron in the scale of strength ; the second the name of the iron ; the third, the mode of manufacture, whether hot or cold blast ; the fourth, the specific gravity of each, or the number of ounces in a cubic foot ; the fifth, the mean breaking weight in lbs. per square inch of section, the bars being rectangular and uniform in section, supported at the ends 4 feet 6 inches between the supports, and loaded in the middle ; the sixth, the ultimate deflection of the bars before breaking, in inches aud decimal parts ; and the seventh, the comparative power of resisting in part, calculated by multiplying the breaking weight by the ultimate deflection of each kind ot iron. H*2 TABLE OF RECTANGULAR BARS OF CAST-IRON. Mean No. Name of Iron. Manufacture. Specific Gravity. breaking w f t in lbs. Ultimate deflection. 1 Ponkey .... No. 3. Cold. 7122 581 1.747 2. Devon .... 99 3. Hot. 7251 537 1.090 3. Cleator .... 99 Cold. 7296 537 1.001 4. Old Berry . . . 99 3. Hot. 7300 530 1.005 5. Carron .... 99 3. Hot. 7056 527 1.365 6. Beaufort . . . 99 3. Hot 7069 517 1.599 7. Butter ley . . . Hot. 7038 502 1.815 8. Bute 99 1. Cold. 7066 491 1.764 9. Windmill End 99 2 Cold. 7071 489 1.581 10. Old Park . . . 91 2. Cold. 7049 485 1.621 !L Beaufort . . . 99 2. Hot 7108 474 1.512 12. Low Moor . . . 9f 2. Cold. 7055 472 1.852 13. Buffery .... 99 1. Cold. 7079 463 1.550 14. Bryinbo .... 99 2. Cold. 7017 459 1.748 15. Apedale .... 99 2. Hot. 7017 456 1.730 16. Old Berry . . . 99 2. Cold. 7059 455 1.811 17. Pontwyn . . . 99 2. 7038 455 1.484 18. Maesteg .... 9t 2. 7038 454 1.957 19. Muiikirk . . . 99 1. Cold. 7113 453 1.734 20. Adelphi .... 9* 2. Cold. 7080 449 1.759 21. Blaina .... 99 3. Cold. 7159 448 1.736 22. Devon .... 99 3. Cold. 7285 448 .790 23. Gartsherrie . . 99 3. Hot 7017 447 1.557* 24. Frood .... 99 2. Cold. 7031 447 1.825 25. Lane End . . . 99 2. 7028 444 1.414 26. Carron .... 99 3. Cold. 7094 443 1.336 27. Dundyvon . . . 99 3. Cold. 7087 443 1.469 28. Maesteg .... 7038 442 1.887 29. Corbyn’s Hall . . 99 2. Cold. 7007 442 1 687 30. Pontypool . . . 99 2. 7080 440 1.857 31. W allbrook . . . 99 3. 6979 440 1 4 43 32. Milton . . . 99 3. Hot 7051 438 1.368 33. Buffery .... 99 1. Hot. 6998 436 1.640 34. Level .... 99 1. Hot. 7080 432 1.516 35. Pant 99 2. 6975 431 1.251 36. Lotd .... 99 2. Hot 7031 429 1.358 37. w. s. s 99 2. 7041 429 1 339 38. Eagle Foundry 99 2. Hot 7038 427 1.512 39. E Isocar .... 99 2. Cold. 6928 427 2.224 40. Varteg .... 99 2. Hot. 7007 426 1.450 41. Colsham . . . 99 1. Hot 7128 424 1.532 42. Carrol .... 91 2. ('old. 7069 419 1.231 43. Muiikirk . . . 99 1. Hot 6953 418 1.670 44. Brierley .... 99 2. 7185 418 1 222 U Coed- Talon . . 99 2. Hot 6969 416 1.882 46. Backbarren . . Cold. 7172 416 1.736 47. Coed-Talon . 99 2. Cold. 6955 413 1.470 48. Monkland . . . 99 2. Hot 6916 403 1.762 49. I^eys Works . . 99 1. Hot 6957 392 1.890 50. Samakoff . . . Cold. 7216 372 1.160 51. Milton .... 99 1. Hot 6976 369 1.525 32. Plaskynastou . . 99 2, Hot. 6916 357 1.366 Power to resist imposts 992 589 557 549 718 807 889 £72 765 718 729 855 721 815 791 822 650 886 770 777 747 353 998 841 629 593 G7 I 830 727 816 625 585 721 699 511 570 554 618 992 621 716 530 656 494 771 724 600 709 742 418 538 517 FORM OF SECTION FOR IRON BEAMS. 143 There are some considerations as to the forces exerted by a beam in re- sisting weights tending to depress it transversely, which, although not admitting of practical application to beams of timber, become in the highest degree important and practically valuable in treating of iron as a material for those parts of construction. The eil'ect of a weight in deflecting a beam is to force it to assume a curved form, convex on the lower side, or opposite to the weights, and concave on the upper side, on which the weight is acting. Now this change of form cannot take place without a certain derangement of the particles or fibres of which the beam is composed. If the elasticity of the material of the beam is unopposed by any other force, we may conceive that the entire mass will be put into a state of tension, the upper surface being less distended than the lower one, in proportion to the less radius of its curvature. But we must remember that all substances are endowed with another property in opposition to that of extensibility, viz. : compressibility. While, therefore, the lower part of a loaded beam is extended, the upper part is becoming compressed, and there is evidently a boundary line between the top and bottom surfaces, somewhere in the depth of the beam, where each of these forces ceases and the other begins, and where therefore no alteration in length takes place. The eminent James Bernoulli* has the repute of having first recognised this difference of action among the particles of a beam on the opposite sides of it. He also inferred the existence of the intermediate line where no force is exerted, and the length of which remains unaltered, and to this line he gave the name of the Neutral Line. The degrees of extension and compression will moreover evidently vary throughout the depth of the beam, the maximum of each force being exerted at the limits, or on the surfaces of it. Thus in a beam loaded on its upper surface, that upper surface will suffer more compression, while the opposite or under surface will be more extended than any other part of the mass. The amount of these forces represented by lines would hence form the outline of a double cone, the apices of which meet in the neutral line, as indicated in fig. 119, which may be supposed to represent the transverse section of a beam. A, the upper, loaded, and compressed surface, B the under, and extended surface, and N the neutral, or unaltered line. The proportion between the areas of these Fig. 1 1 9. cones will depend on the relative amount of the forces by which the beam is affected, and the form of the boundary' lines of the cones will depend on the ratio in which these forces increase as they depart from the neutral line. Here theo- retical enquiries are however beyond our province, but the considerations we have here suggested, teach us that to insure the greatest strength in a beam, with the minimum of material, that material, if adapted for such disposition without suffering, should be gathered in two masses as indicated by our two cones, and that the size of these masses should be in proportion to the powers which the material possesses to resist compression and extension. Timber and all materials of similar texture do not admit of • The familv of the Bernoulli* is remarkable as having comprised eight individuals all accomplished in the mathematical sciences. They are said to have originally belonged • to Antwerp, but the nearer ancestors of the eight here referred to had settled in Basle. 144 RULES FOR IRON BEAMS, ETC. any application of these principles, as the required formation would destroy the fibrous tenacity of the wood, &c. ; but in cast iron, which may be produced of homogeneous structure throughout, and which is utterly non-fibrous, a practical application may be readily made to indicate a section of great strength and little material. We have already seen (paragraph 96) that the average That is, a piece of cast iron may be torn asunder by somewhat less than l-6th of the force required to crush it. This ratio therefore indicates that which should be preserved between the upper and lower masses of our section. necting them with other members of construction, we produce a section as and of the section shewn in fig. 120 is this : — Multiply the area of the lower flange by the depth of the beam, both in inches, and by 2, and divide by the length in feet — the quotient will be the breaking weight in tons. Or where a is the area of lower flange ; d the depth of beam ; l the length ; and b w the breaking weight in the centre. Example. Lower flange 9 inches wide, and 1 thick, or 9 inches area; depth of beam 15 inches, length between supports, 20 feet. 9x 15x2 = 270 = 13.5 tons. Answer. This will correspond with a breaking weight equally distributed of 13.5 x 2 = 27 tons, or a safe permanent load equally distributed of 27 -5- 3 = 9 tons. If therefore, the formula be altered to the quotient will shew the safe permanent load distributed. Thus, in the example above — Case 2. Given the length for the beam and the permanent load equally distributed, required the multiple in inches of depth, and area of lower flange. ratio of tensile to crushing resistance in this substance is 1 to 6 nearly. Adapting this rule to practical convenience in casting girders, and in con- Fig. 120. shewn in fig. 120, where the compressed flange A has l-6th the metal of the extended flange B, and the two are united by a vertical rib or web of just sufficient thickness to connect the flanges properly, to prevent failure by lateral twisting of the beam, and to provide for sound casting, which cannot be insured if thick masses of metal are immediately joined to very thin ones, the more rapid cooling and contraction of the latter, drawing them away from the thicker parts, and thus producing fracture. The Buie for (case 1) ascertaining the breaking weight applied in the centre of cast iron girders, supported at the ends, a x d x 2 == iq l 20 20 a x d x 1.34 l 9 X 15 X 1.34 = 8.995, or 9 tons. 20 RULES FOR CAST IRON GIRDERS. 145 Rule. Reduce the permanent load, equally distributed, to breaking weight at centre, by multiplying it by 1.5. Then multiply this breaking weight in tons by the length in feet, and divide by 2, and the quotient will be the required multiple in inches. Example. p l d = 9 tons. Length of beam 20 feet. Tons. Tons. Feet. 9X1.5 = 13.5 X 20 = J370 = 135 Answer. 2 If either the depth or the area of lower flange be determined, divide this multiple by it, and the quotient will equal the other. Thus, let the determined depth be 15 inches; then 135 -4- 15 = 9 inches area of lower flange. Or if the area be determined, then divide the multiple by it, and the quotient will be depth in inches. Thus 135 4- 9 = 15 inches depth. The proportion of the several dimensions of the section should be as follows : — D. Depth of beam = one-twelfth of length, that is, one inch per foot; thus, a beam 12 feet long should be 12 inches deep in central sec- tion ; one 20 feet long would be 20 inches deep, &c., or D = L *12 w B. F. Width of bottom flange = two-thirds of the depth of beam, or D x -66. t B. F. Thickness of bottom fianqe = one-twelfth of the depth of beam, or D_ 12 w T. F. Width of top flange = one-fourth of the depth of beam, or D T t T. F. Thickness of top flange =» one-sixteenth of depth of beam, or D 16 t It. b. Thickness of rib or web at bottom ^ one-sixteenth of depth of beam, or I) To t R. t Thickness of Rib at top = one-twentieth of depth of beam, orj) ~20 In the casting of articles in iron, the drawing of the patterns out of the mould preparatory to running the metal, is much facilitated by slightly re- ducing the width or thickness of that part of the pattern which is the most deeply sunk in the loam or other moulding material, gradually from the other part. For this reason the two surfaces of the top and bottom flanges of girders, and all similar parts, are made converging towards each other at the edges remote from the body or central rib ot the casting. Ihe upper sur- face of the top flange, and the under surface of the bottom flange, are made parallel and horizontal, and the taper or draw is given on the other surfaces. The thicknesses t B F and t T F are measured midway between the extremity of the flange and the side of the rib from which it projects. Fig. 121 represents a properly proportioned section for a girder, with the several dimensions referred to by similar letters to those abov c used. The figure is drawn to the scale of 1 inch = 1 foot, or one-twelfth the real size. The length of the girder, clear of the supports, is supposed to be 24 feet. The angle of the junctions of the flanges and ribs are filled in with rounded 14G RULES FOR CAST IRON GIRDERS. fillets or cleets , by which additional strength is attained, and the difficulty of getting the moulding material to leave the angle clean and sharp, is obviated. As the transverse strain upon a girder varies in- versely as the length, it follows that equal sectional area is not required throughout its length, and that uniform power of resistance may be secured while the sectional area of the girder is reduced from the centre towards the supported ends. This reduction of area which becomes, in large girders, an important consideration of economy, may be effected in four ways — viz. : 1. by keeping the lower flange horizontal and curving the top one downwards towards the ends of the girder ; — 2. by keeping the upper flange horizontal, and curving the lower one upwards towards the ends of the beam ; — 3. by preserving the horizontal parallelism of the girder throughout, and reducing the areas of the upper and lower flanges in depth, and of the rib in thickness gradually towards the ends : — or, 4, by preserving the flanges perfectly uniform throughout, and saving metal by forming openings in the rib of the girder. Of these, the first method is to be preferred, where practicable, as it retains the lower flange, the most important part of the section, in its proper horizontal position. The second may, however, be adopted, in cases where it is im- perative to keep the upper flange horizontal. The third is objectionable, as involving carefulness and difficulties in moulding, which are far more likely to lead to irregidarities of thickness, than to produce the exact graduation re- quired. If parallelism is indispensable, the fourth method is preferable to the third. On similar considerations, the width of the lower flange admits of reduction towards the ends of the girder. The ratio of reduction is readily applicable in theory , but the practical limit to be observed in the reduction of the depth is, that the minimum depth at the ends shall be f that of the central depth. A similar limit for the reduction in width of lower flange is | that of the central width. Thus our girder, fig. 121, may be reduced in depth to 16 inches, and the bottom flange to 10J in width at the ends. All beams should be cam- bered at the rate of 1 inch in 20 feet length, be- tween the bearings. The size of the bearings, or bottom flange, where it rests on the end supports, should be in length and in width g of an inch for every foot in clear length of the girder. I bus our girder, fig. 121, will rise, or camber, I5 inch in the middle of its length; and each end of the bottom flamre on Fig. 121. 98. flange on the supports will be, superficial dimensions, 15 inches square. Figs. 122 and 123 represent half an elevation and plan, respectively, to a reduced scale, with the several dimensions figured for the beam of 24 feet, in net length. If the beam receives its load upon specific points, it may be much strengthened by casting flanges, or ribs, under those points, projecting transversely from the central rib ; as shown at AAA, figs. 121, 122, and 123. lktaiU of connections of Ironwork in Columns , Girders , $ c. Having 147 CONNECTIONS OF IRON WORK. furnished such facts, figures, and rules as experience justifies for determining the dimensions ot columns and vertical supports; and of girders, beams, joists, and all other horizontal supports, we purpose now to exhibit details of these members, as adapted for connecting and applying them constructively, and making them fully efficient to answer their intended purposes. Eases of columns are the first parts to be considered. The simplest fonn of base is that of an enlarged flange, or plate, projecting in a circular, octagonal, or sejuare form, horizontally from the bottom of the column, and perforated with holes for bolts to fix it to the stone, brickwork, or other foundation. An additional security is obtained by continuing the barrel of the casting below Figs. 124 and 125. 148 DETAILS OF IRON WORK. this flange, for a length of 1 to 3 inches, and sinking this projection into the top of the foundation. Figs. 124 and 125 show a section and part plan of this form of base, with the addition of four ribs, A. A A A, of a curved form, and in thickness equal to that of the column connecting the bed plate, or flange, securely with the column. It should be mentioned, that all columns should be so designed that the circular opening or bore of them is continued throughout the entire length or height of the casting; as otherwise, the cylindrical core placed concentrically within the mould, and the position of which regulates the thickness of metal, cannot be exactly adjusted so as to render this thickness uniform. If this indispensable condition be not complied with, no dependence can be placed on the strength of the casting. We have seen cast-iron crane posts so badly cast, that the metal was 4 inches tliick on one side, and J thick on the other ; and have known accidents fatal to human life produced by this cause. Considerable facility in regulating the positions of large columns, is attained by casting separate bases, orbed plates, as shewn in fig. 126. The foundations can be thus completed, and bed plates fixed, and bolted down exactly in their places before the columns are on the works, as these require merely to be dropped down upon the bases, as B, which arc cast with an upper ring, or collar, for this purpose; besides a lower one to be sunk in the foundations. Cast iron columns are frequently made passages for rain-water from the roof of the building, and in these cases have to be securely connected with lower pipes for conducting such water into the drains. Fig. 127 indicates an arrangement of this kind. The column C is here prolonged downwards, and received in a socket, upon a Fig. 127. 0 n _ 1 cy „ 1 , f . ivtumuuuu ui uuiaunry or nriCKWorK, nml G a lied of concrete on which it is constructed, and in which the bend • DETAILS OF IKON WORK. 149 pipe D is imbedded. The column, it will be remarked, beds, by its enlarged flange, on the foundation F, and is simply dropped into the socket of 1), without bearing on it in any degree. The base of the column may be formed in a variety of fashions, as before described ; and if larger in diameter than the required bore of the pipe D, the socket-head of this pipe must be enlarged above, and contracted below, in a funnel shape. No contraction of diameter can be designed for the column itself, without injuriously interfering with the perfectness of the casting. An arrangement, similar in purpose to that shewn in fig. 127, has been adopted in constructing the Hyde Park building for the Exhibition of 1851, as represented in fig. 128. In this case, the lower casting of the column is formed with two outlets to be received in the sockets of cast-iron pipes laid along beneath the ground or drains. The upper length of column is bolted to this with four bolts in the flange, at G. F is a base plate, bedded on concrete ; and H I are the outlets. The joint at G, formed by the two surfaces abutting closely against each other, and secured with bolts through the flanges, is termed a flange joint. The junction of the pipes at II and I, similar to those at D and E, in fig. 127, are termed socket joints. The end of the outer pipe in these latter joints, is called the socket ; the end of the inner pipe is called the spigot. In water pipes, these joints are made perfect, by run- ning molten lead, or red lead cement, in the an- nular space between the spigot and socket. The connections of the top of upper columns with the girders, columns, or other members, now claim our attention. Where columns or standards receive the ends of beams, and are not to be surmounted by other columns or standards requiring an extended base, the simple mode of connection by flange joints, shewn in figs. 129 and 130, may be adopted. Of this form of connection, fig. 129 represents an elevation ; and fig. 130 a plan in section, or sectional plan, taken below the top flange of the girders, Fig. 129. Fig. 130. Fig. 128. e —J~ZTr' W 13 tj , > 0 a tf } 0 , \ 'N 2 . r 0 A B, to show the joint. Each girder is secured on the cap-plate of the stan- dard by two screwed bolts and nuts. The vertical abutting surfaces of the girders are cast with chipping fillets at C and D, which may be closely fitted together, without incurring the chipping of any large quantity of surface. The recess left between them may, after bolting up, be filled with iron cement, and thus make a perfect joint. Iron cement is a compound of dean borings or small turnings of iron, 150 DETAILS OF IRON* WORK. \K 1 6 parts ; sal ammoniac, 2 parts ; and flour of sulphur 1 part, well mixed together, and kept dry. When required for use, one part of this mixture is to be blended with 20 parts of clean borings, and a sufficient quantity of water to convert the whole to the consistence of paste. It is then well Fig. 131. rammed into the joints, and soon sets and becomes nearly as hard as the iron itself. Fig. 131 shews a sectional plan of another simple method of joining the ends of two girders upon a standard or similar vertical support, of which Fig. 132. fig. 132 is an elevation. The ends of the beams A and B are here cast with dove-tailed grooves or mortices, fitting freely upon a double dove-tailed tenon C, of corresponding form, cast upon the top of the standard. No bolts are required for the lateral joints in this arrangement. If the joints are too loose, they may be fastened by driving in small wedges or plates of iron, which also serve to adjust the exact position of the beams. Figs. 133 and 134, represent an elevation and sectional plan of girders formed with serai-cylindrical ends, to embrace the column which is prolonged upward above the cap-plate for that purpose Figs. 133 and 134. The ends of the 1 1 J L J s ~ II f .j girders are cast with projecting tnugs, which are fitted together, and when in their places, a separate ring or collar, B, is ihrunk on them, that is, put on, (fitting closely) while red-hot, and contracting in cooling, the collar thus clips tightly over the' snugs, and forms a very tight and secure joint. On fig. 132 the upper snugs are shewn without the ring ; and also those at A, on the plan. If upper columns are to be added, the lower portions of them may be received within the lower column, and adapted to bear upon the top flanges of the girders, with bolts and nuts, if necessary. Figs. 135 and 136 shew the details of a bolted joint, connecting the upper and lower columns, and the girders in a secure manner. Fig. 135 is a plan over the girders, and through the upper column ; and fig. 136 shews the end of one girder, B, with upper column, (’, and lower one 1) in section, and the girder A connected with the columns, in elevation. Columns continued to the roof, are, as stated in the description of fig. 127, frequently used to support a line of guttering, and arc required to provide the means of discharging the rain Fig. 136. 152 DETAILS OF IRON WORK. water. For this purpose it is necessary that the passage within the columns is preserved from the roof to the drains under ground ; a condition which is fulfilled by the formation shewn in figs. 135 and 136. Fig. 137 is an eleva- tion of one main girder entire, A resting at one end on a stone template, B, set in the wall, and at the other, on the cap, C, of a cast iron column D ; E being an upper column resting on the end of the main girders. If a build- ing exceed 60 feet in width, it becomes almost indispensable to introduce a central row of columns, so as to divide the width into two equal parts, in order to provide for ordinary loads on the supported flooring. And even space of much less extent may usually be advantageously divided by inter- mediate supports, which permit girders of less scantling, and obviate the chances of failure which sometimes appertain to castings of extreme length loaded transversely, and liable to be loaded unequally. The end of the main girder at B has a projection, or caulking , cast on its under bearing sur- face, which fits into a corresponding sinking in the stone template, and a small arch is turned over the recess in which the girder is seated. These recesses may be made sufficiently high to permit the introduction of the girders subsequently, if desired. F F F are the binders supported by the girders. If the width of the building be divided into two or more bays by a row of columns, and the girders are fixed across the building, these binders will range longitudinally, or in the direction of the length of the building. To make a fire-proof flooring, the spaces between the binders are filled in with brick arches, over which masses of concrete are laid, and levelled up to receive the flooring if of stone, slate, or similar material : if a boarded floor is adopted, the level of concrete should be left 2 or 3 inches below it to afford space for ventilation. It is also convenient for boarded floors to fix fillets of wood on the top of the binders, in order to provide for nailing down the boards. These fillets are secured by small screwed bolts, nutted under the top flange of the binders, and having the heads sunk in the fillets above. This construction may be relied upon as fire-proof as far as com- munication between story and story is concerned, but the wood work in the flooring is a facilitator of combustion, which should, wherever practicable, be supplanted by materials which are not so. The brick arches are here shewn as starting from springers of stone laid on the lower flanges of binders, and cut to the radial line of the arch. Fig. 138 shews a form of binder which renders this unnecessary, being cast with diverging on cither side, and forming springers for the masonry of the arch, in- uicatcd at G and H. The thrust of the series of arches is resisted by wrought iron tie-rods, I and J, which are inserted at from 5 to 10 feet apart, through holes cast in the binder and keyed together at K. By this keying, also, the distances between the binders may be exactly ad- justed before building the arches; flanges, or webs, L, may be cast at intervals be- tween the diverging ribs of the binder to afford additional strength. These the lower part of the rib, Fig. 138. TRUSSED CAST IRON GIRDERS. 153 may alternate with the holes for tie-rod9, each placed 5 feet apart, or two webs between the rods, if the latter are more than 5 feet apart, according to the length of the binder and degree of rigidity required. The binders rest upon bearing plates cast on the sides of the girder. The upper part of the ends of the binders should be curved off as shewn in fig. 139, to facilitate Fig. 139. Fig. MO. their fixing, and bolts may be introduced as there shewn, securing the lower flange of binders to the bearing plates of girders. The bolts and nuts are dispensed with by casting dove-tailed recesses in the upper flange of girder as shewn at B, in fig. 140, and forming the ends of binders, as shewn at C, with corresponding dove-tailed tenons. The section of this joint is shewn at A, where the end of the binder rests on the bearing plates of the girder without bolts or other fastenings Girders similar to those we have been describing, are sometimes used in combination with binders of timber, instead of cast iron, but this, involving an abandonment of the object of fire proofing, can never be adopted, except where choice of material is wholly denied. 99. Trussed Cast Iron Girders. — Malleable Iron Girders. Cast iron, as we have already stated, has an ultimate power of extension equal, on the average, to 7 tons per square inch of section.; while wrought, or malleable iron, has a corresponding power equal to 25 tons. This superior resistance in the latter kind of metal suggested an experiment for increasing the avail- able strength of cast iron, by connecting bars of malleable iron with them. These bars are applied in the form of trussing, of which the depth is equal to the depth of the cast iron girder. The bars are secured to the top of the girder at each end, by being keyed or nutted within sockets cast on for that purpose. From these points they descend obliquely towards the middle of the girder, and are strained beneath struts fitted to the under side of it, and secured by means of bolts, &c. Large girders have been successfully applied for bridges, formed of two castings, or half beams, bolted together at meet- ing-flanges in the centre, and trussed together with malleable iron bars fixed as just described. Additional strength is obtained at the flange joints by fixing strong straps or clips of wrought iron, upon corresponding dove-tailed R 154 TRUSSED CAST IRON GIRDERS. bosses cast beneath the lower flange of each half girder. As instances of girders of this kind, employed to sustain railways (tbe most severe kind of service), we may describe some erected some years since, having a clear length of 66 feet, the casting being 70 feet in length together, or 35 feet each, and the bearings on the masonry, 2 feet long at each end. These gir- ders have an uniform depth of 36 inches throughout. The truss bars are each 6 inches wide and 1 inch thick, and are combined in sets of four each, one set on each side of the girder. The total sectional area of the bars transversely at any part of their length is 6 by 1 by 8 = 48 square inches, or 24 square inches on either side of the casting. These truss bars are in three lengths of 22 feet each, one length proceeding downwards from each end, and one length lying horizontally beneath the girder, and between the ends of the others, to which they are connected by pins 3 inches in diameter. Some of the largest examples of this kind of girder were com- pounded each of three castings, making up a total length of 109 feet, or a clear span of 98 feet, the end bearings being each 5 feet 6 inches in length. In depth, they were 3 feet 9 inches uniformly throughout. The transverse section as follows : — total depth, 45 inches, rib 21 inches thick, top flange 7^ by lj inches, bottom flange 24 by 2| inches. Sectional area of top flange, including mouldings = 14 square inches ; of bottom flange, includ- ing mouldings, 66 inches, and of rib, 80 square inches; making a total sectional area of 160 square inches. The two joints of the three castings in each girder had, besides bolts of wrought iron, additional joint-plates of cast iron 3 feet deep at the centre, over the joints, and 13 feet long, scarfed over and bolted to the top flanges of the castings ; wrought iron clips were also fixed to dove-tailed bosses, as before described. The total depth of the girders at the joints was thus increased to 6 feet 9 inches. Similar plates at the extremities of each girder, also provided abutments for the truss bars, the depth of the truss (depending on the security of the fixings) being thus augmented to about 6 feet. The bars are in two sets of four each, and each bar being 6 inches by 1 \ inches, the total sectional area of bars being thus, 6 by 1.25 by 8 = 60 inches. In practice, the value of the truss bars is much reduced by the impracticability of keeping the several parts of such structures as these in their proper relative states of tension, so that the wrought bars shall render full assistance in saving the lower part of the cast iron from fracture by extension. Malleable iron has latterly risen into ex- tended adoption, as a material for girders and beams. In the simplest form these are made ot a plate or two plates of iron placed vertically as a central rib, and stiffened by angle irons ri vetted on either side at the top and bottom, so as to form an outline simi- lar to that ot au ordinary cast iron girder, as represented at A, in fig. 141. Beams of this kind were constructed in 1832, (the earliest date we are aware of) by Messrs. W. Fairbaim and Sons, of Manchester, for car- rying floors, and have since been much em- ployed as deck beams for ships, and other J ; ^=3 „ MALLEABLE IRON GIRDERS. 1 O'.') constructive purposes. If the rib is formed of two plates, these are rivetted together, and arranged so that their joints on each side of the beam alternate, or break with each other. The next form consists in the addition of a horizontal plate at top and bottom rivetted to the angle irons, as shewn at B, fig. 141, by which additions a great increase of resistance to twisting and lateral deflection is afforded. The succeeding improvement consists in using two ribs or plates, placed at a distance apart. Such an arrange- ment is shewn in fig. 142, where the plates are represented as converging towards the top. A bridge was erected near Glasgow, of girders of this kind, in 1841, and of the following dimensions: — span, 31 feet 6 inches, re- presenting the length of the iron girders between the bearings ; width of Fig. 142. bridge, 25 feet 6 inches, formed with six of these girders placed parallel to each other, and about 5 feet apart. Each girder is 35 feet 3 inches long, resting on a wrought-iron plate at each end, bedded on stone abutments. The girders are 18 inches deep, 3£ inches clear width inside at the top, and 6 inches at bottom. Top plate 10 inches by | inch ; bottom plate, 12 J by f inch ; side plates | inch thick. Angle irons all 3 by 3 by J. Kivets, ^ inch diameter, placed 1^ inch apart from centre to centre. These girders are filled with concrete, and tied together with transverse ties of Lowmoor bar iron, 3 by j inches, bolted to T irons, riveted to the sides of the girders. The spaces between the girders are occupied by two courses of 9 inch brick arching, rising 1 £ inch. A bridge of two bays, or openings, each 154 feet span, supports the Manchester, Sheffield, and Lincolnshire rail- way, over the river Trent, at Gainsborough. This bridge is formed of girders of malleable iron, constructed as shown in fig. 143. Each span of 154 feet is formed of two of these girders, placed parallel to each other, which are thus arranged in the ordinary position of parapets. The clear width of the bridge betw een these is 26 feet. Each girder, therefore, sup- ports a surface of 154 by 13 = 2002 feet. Assuming that 13 loaded car- Fig. 143. riages, besides an engine and tender, might be placed on this — „ bridge at one time, and allowing four tons weight to each car- =r i| ■■ n — — o — ” — , — o — — o — r r ^jriage, and 30 tons to the engine and tender, the total load - 1 would equal 13x 4 x30 = 82 tons, or 41 tons on each gir- der, as an equally distributed safe weight. The central breaking weight should thus equal 61 \ tons. The dimensions of these beams, which are of uniform depth throughout, are as follow : — total height or depth, 12 feet; width over top cells, 3 ft. 0J in. ; width of body of beam, 2 feet 6 inches : w idth over the bottom plate, 3 feet. The thickness of the plates varies, being greatest at the middle of the length of the girders, and reduced towards the ends. The thickness of top, bottom, and side plates of the two upper cells varies from ^ to t 7 * of an inch. That of the side plates, of lower part or body of girder, varies from tV to A inch. The bottom of girder is formed of double plates, varying from t \ to 1? inch 156 IRON ROOFS. in thickness. The roadway of the bridge is carried upon transverse beams of malleable iron, placed 4 feet apart from centre to centre, resting upon the bottom plates of the girders, and rivetted to the sides of t them. These cross beams, or joists, are uniform throughout, 16 inches deep, and 10 inches wide over all, constructed of two vertical plates, placed about 6 inches apart, and a top and bottom plate ; the whole secured together by rivets through four external angle irons. The total weight of iron in this bridge, consisting of the four main girders, and the transverse joists, is 383 tons. It was con- structed and erected by Messrs. W. Fairbaim and Sons, Mr. Fowler being the engineer for the railway. 100. Iron Roofs. Employed as straps, bolts, shoes, and even king-rods, some architects a favourite material for roofs, in the state of cast iron, about 30 years ago, and was largely used in the roofs of extensive storehouses, &c., for docks and dockyards, about that period. The general feeling of the pro- fession was nevertheless against it. Builders, also, recognised the ancient craft of the carpenter, as better understood, and more directly available, in a profitable sense, than that of the smith, whose services belonged to a sepa- rate department, and for the limited purposes for which they were then re- quired in ordinary construction, were commonly enlisted merely for the specific piece of work to be performed, and then dismissed. One of the earlier specimens of iron roof-building — that of the Brunswick Theatre — was, moreover, as it appears, owing to the defect of the walls, a lamentable failure, the fatal consequences of which shrouded the future usefulness of the architect, and confirmed for a time the prejudices already excited against the new material. During the last fifteen years, however, iron has been resorted to almost invariably, for roofing the spacious areas required for stations of railways. The growing anxiety to build storehouses, factories, &c., so as to resist accidental fire, has also contributed to the demand for metallic, in preference to timber roofs ; and in the face of the experience thus acquired, every designer of a building is now expected to be able to determine the arrangement, and assign the dimensions for the members of a roof of iron, with as much facility as for those of one of timber. The simplest form of iron supplanted by king and queen rods, or bars, or simply suspension rods, or iron has long contributed to the formation of roofs. The adoption of it as the material of the entire trussing is, however, of later custom. It became with Fig. 144. pitched roof is shewn in fig. 144, and consists of two rafters, a tie-rod or bar, and a king-rod. In the adoption of metal instead of timber for roofs, it should be observed, that the relative proportions of dimensions are necessarily so far altered, that the names of some of the members require alteration also. Thus the tie- beam is abandoned for a tie-rod or tie-bar ; the king and queen posts are Fig. 145. ; as in the smaller roof, with the addi- tion of two stmts, S S, and rods for bars ; according as a circular or rec- tangular section of metal is adopted for these parts. Fig. 145 represents the parts of a roof of iron 20 to 35 feet span, which comprise the same IRON ROOFS. 157 Fig. 146. suspending the tie-rod from the heads of the struts. Fig. 146 shews another arrangement for roofs, from 30 to 40 feet span, in which each rafter is trussed, with a strut, S, and two tie-rods, A B ; the feet of the struts being tied together by the in- _> i termediate rod, C. Fig. 147 indicates the parts of a roof from 35 to 50 feet span, and Fig. 148, those Fig. 147. of one from 50 to 60 feet span, of construction similar to those shewn in fig. 145, with the addition of extra struts and suspension rods. The dotted lines Fig. 148. above figs. 146, 147, 148, indicate the position in which ventilating louvres are usually introduced, and skylights if required ; the former at L L, and the latter at S S. The rafters of these roofs have occasionally been made of cast iron, but malleable iron is the ordinary material. When of cast, they arc formed of the common girder section, with large lower flange and smaller upper one. The foot of the rafter is formed to bear upon the wall, and pro- vide also a socket for the end of the tie-rod. The opposite heads of the rafter are adapted for connection by bolts or keys. In malleable iron, rafters are variously formed, the most common section being that of T iron, which, placed thus with the table upward, affords convenient means for attaching the roof covering. Two angle irons arranged thus, 1 T with cast iron or wood blocks between them, form a compound rafter that has been adopted for large roofs. Two plain bars similarly arranged, as || with intermediate fillet of wood, rivetted through them, constitute another form of malleable iron rafter, while 158 IKON ROOFS. for very great spans, deck-beam or double flanged iron has been employed, with plates rivetted on the top, to give additional rigidity. Struts, also, admit of variety of section. In malleable metal, they are made of single or double bars, thus I or II or of T iron singly or combined, thus ^ and riveted together. In cast iron the cruciform is the common section, the longitudinal outline being curved so as to reduce the dimensions towards the ends of the strut. The tie and suspension rods arc of round section, or rod-iron, or of bar-iron in one or two parallel bars, the latter arrangement being used to facilitate the connection with the other parts of the roof. Malleable iron roofs ordinarily require cast iron shoes to receive the feet of the rafters, and provide the required enlarged bearing on the walls, also to secure the ends of the tie-rods. These shoes should be as light as possible, to insure sound castings, and have a snug cast on on the bottom of the bed plate, for securing to stone template or other masonry in the wall. Bolt holes should also be cast in, in order that bolts may be introduced if found requisite, and bedded in the wall. Cast iron king-heads are also used to connect the heads of the rafters, and provide a socket for the king-rod ; and if louvres are required, this king-rod is prolonged upw ard, and serves to carry’ the raised part of the roof or the sky- lights. Cast iron standards are also used to support the louvres, and carry the lower part of the skylights. The struts, if of malleable iron, are secured to the rafters by pieces of boiler-plate iron rivetted through them. If of cast iron, these are dispensed with, the ends of the stmts being adapted to receive the rib of the rafter. The tie-rods are made in two lengths, and secured at the foot of the king-rod, by bolts passing through them, and through two horizontal parallel connecting plates, between which the ends of the tie-rods are fixed. The king suspension-rod passes through these plates, and has a nut below them. The other suspension-rods pass through eyes forged in the tie-rods, and are nutted below. The outer ends of the tie-rods are forged rectangular in section, and secured in the rafter-shoes with keys ; by which also they may be adjusted in length as required. Recurring to the figures 144 to 148, we will give a brief description of the parts and dimensions of some well executed roofs, according to each of the figures, which may thus be referred to as good practical examples. As Jig. 144; span, 21 feet; rafters of T iron, 3 by 3 by i inches; tie-rod, f inch diameter; king-rod, £ inch diameter, and 3 feet 6 inches long. Camber of tie-rod, 6 inches. As fig. 145 ; span, 30 feet; rafters of T iron, 3 by 3 by £ inches; struts of J iron, 3 by 2£ by i inches, and fixed thus, 1; tie rod, 1 inch diameter; king-rod, J inch, 6 feet 7 4 inches long; suspension-rod, J inch; camber of tic-rod, 104 inches. Bangor Duchess slating. Another example. — Span, 30 feet; rafters of two parallel bars, each 3 by J inch, fixed 1* inch apart* and witli flitch of w'ood of this thickness and 44 inches deep fixed between; the wood projecting 14 inch below' the bars; tic-rod, li inch diameter- king-rod, $ inch ; queens, | inch. Struts of f iron 21 deep by 4 inch rib; table 2J by it inch. The wood thus fixed between the bars of the rafters is convenient for fixing the battens for the slating. As fg. 146. 27 feet span, with east iron rafters, 4J inches deep throughout. llib of section } inch thick; top tabic, 2) by j| inch, bottom table 34 in middle, reduced M ends to 1* inch wide, and 1 inch thick. Struts of cast iron, H IKON ROOFS. 159 section, 1 foot 6 inches long. Tie rod. A, 1 inch diameter; B § inch, and C J inch ; principals 6 feet apart ; louvres 1 foot 6 inches high ; sky- lights 3 feet 6 inches wide on either side. Hoof slated. Another example . — Span, 40 feet ; principals 6 feet apart ; rafters of T iron, 3 inches deep; rib i inch thick; top table 24 wide, and J inches thick. Struts of cast iron, 3 feet long, H section ; l£ inch wide and deep, central rib i inch thick, flanges A inch thick throughout. Rod A, 1 inch diameter, thickened at ends to l£ ; B f inch, thickened to J : C f inch, thickened to Louvres and skylights. Roof slated. Another example, — Span 31 feet: rafters of T iron, 2^ inches deep; rib $ inch thick; top table 2$ by A : stmts 2 feet 2 inches long, similar to last. Rod A 1 inch diameter, B and C J. Louvres 1 foot 6 inches high. No skylights. Cast iron rafter above louvre, to carry the slates, T section, 2 by 2 by £. Louvre-standards, fixed 3 feet from king head, on either side. Another example. — Span 48 feet : rafters, of two bars, each 3J by \ inch ; B, one bar, 3j by 4; C, one bar, 2£ by £; D, one bar, 2 by 4. Rise of bar D above springing line, 2 feet. Inclination of roof, 21 to 1. The stmts made in two parts, each meeting at the junction of the bars, A and B, but diverging upwards, so as to offer two points of support to rafter, instead of one. These stmts, of cast iron, 5 feet 21 inches long, and of cruciform section, 4 by 4 by I inch, in the middle ; and 3 by 3 by | at ends. Louvres and skylights. Slated. As fig. 147. Span 51 feet; inclination or pitch, 2£ to 1; principals 6 feet 6 inches apart; rafters of 3 inch If iron ; principal stmts of 2£ inch T iron, others of 2 in. T iron, tie rod l£ inch diameter from king rod to queen rod, I5 thence to shoes: king rod £ inch diameter : queen rod f ; camber of tie rod, 1 ft. 5 inches. Another ex- ample. — Span 40 feet, pitch 2J to 1. Rafters of double L iron, arranged thus — “IT. Tie-bar, single 3 by inch. King-bar 2 by \ inch, single; queen ditto 2 by $ inch, single. Main stmts 2£ by $ inch, double ; secondary ditto 2 by ^ inch double. Four purlines, of 2^ inch T iron, in the length of each rafter. Covered with corrugated sheet iron. As fig. 148 ; roof 44 feet span : rafters of *T iron 3 J inches deep, rib \ inch, table 3 by § ; tie rod 14 inch diameter from a to b, lj inch from b to c ; king rod 1 inch diameter, 9 feet 4 inches long ; queen rods J inch ; tie rod cambers 1 foot 8 inches. Struts of T iron 2^ by 2 J by fixed with table downwards, thus — ±. Bangor Duchess slating. Another example. — Span 48 feet : rafters of 4 by 4 inches T iron, 4 inch thick in the rib, 4 in the tabic : tie rod li inch from a to b, and 1 £ from b to c ; king rod 1 inch diameter, 10 feet long ; queen rods J inch : tie rod cambered 2 feet ; struts all 3 by 2| inches, § thick in rib and table, fixed as in last example. Skylights from the top of king rod, and raised at lower end 2 feet above rafter, therefore nearly flat on top. Duchess slating. As in fig. 148. — Span 60 feet ; rafters of double L iron, fixed thus ir, section as follows : total depth 4 inches ; width over flange or table, lj inch, rib 4 inch thick, table thick, fixed li inch apart with cast iron blockings between, fixed with 1 inch rivets, 7 inches apart, throughout the whole length of the rafter ; tie bar 31 by inch ; king bar 21 by 1 inch, single ; other suspension bars 2 by 1 inch, single. Main stmts D, 24 by 4 inch, double; stmts E, 2J by i inch, double ; stmts F, 2 by i inch, double. Louvres, 4 feet high, fixed 7 feet 6 inches from ridge on either side; purlines of2j T iron. Roof covered with corrugated sheet iron. 160 IRON ROOFS. Another example. — Span 58 feet ; pitch 2£ to 1. Kafters of T iron, 3f by i rib ; table 3 by ^ inch ; tie rod l^froin a to b, from b to c, and 1 j from c to d\ king rod li, thickened at ends to 1| inch ; rods B J, thickened to 1 inch ; rods C f , thickened to J. Another example. — Span 60 feet : rafters of double bars, each 4 by with intermediate flitch of wood 5j by lj inch; struts of T iron; rib 3J by ^ inch, table 3 by i inch; king rod 11 in diameter, intermediate rods f , minor ones I inch ; tie rods 1 J from a to b> 1 $ from b to c, and 1 1 from c to d. The present London prices for malleable iron roofing, fixed, exclusive of boarding, slating, and glass, out including iron gutters, measured up the line of rafters, and over the gutters, are as follow : Plain roofs, that is, prepared for slating all over Roofs, with skylight frames Ditto, with louvres, no skylights Ditto, with louvres and skylight frames Plain flat bar roofs, not exceeding 30 feet span Ditte ditto 40 feet Ditto ditto 50 feet Per square. £5 1 2 (i 3 17 6 5 15 0 6 2 6 3 15 0 4 2 6 4 15 0 Fig. 149 shows an outline elevation of half a principal, which consists simply of a cast iron rib ; the span, as shown, is 53 feet besides two side spaces of 5 feet 11 inches each, which, together, increase the width to 66 feet Fig. 149. i t 10 inches. The central part of the roof, extending to the point A on either side of the crown, is formed of one open casting, of which F is a section, the dimensions being, total depth, 2 feet, width over top and bottom flanges 6 inches, rib and flanges | inch thick. This portion is covered with glazed sashes, of wrought iron moulded bars. The section of the rib from A to B is shewn at E, and is 1 foot 6 inches deep, 6 inches wide over middle flange, * inches thick throughout. The section at D is also 1 foot 6 inches deep, and 6 inches wide over middle flange, but is l£ inch thick throughout. Below D, the rib is cast hollow, to form a flanged bearing over the side space, of 5 feet 11 inches ; of the section shown at C, 1 foot 1 inch deep ; 6 inches wide over flange, and l£ inch thick metal throughout. The roof thus con- IRON ROOFS OF HOUSES OF PARLIAMENT. lfil sists of five castings only, bolted with 8 1^ inch bolts at each of the flange joints, at A and B. The roof below the lights is covered with f inch slate slabs. Fig. 150 represents the roofs of buildings of peculiar interest, viz. : the Houses of Lords and Commons.* In outline, these roofs are of the form termed curbed , the central portion being considered as flat, and really nearly so. The clear span is 45 feet, and the height from the bottom of tie-bar to the ridge of the flat about 21 feet. The principals are fixed 7 feet 6| inches apart, between their centres. The principal and common rafters and the horizontal and raking rafters beneath the flat are of malleable or rolled T iron. The suspension bars, H JKK'L, and tie bars from U to U, and from W to W, are of malleable bar-iron, and the struts E F G H and I ; the shoes and connecting sockets ; the purlines N O P Q U and V ; and the longi- tudinal floor beams, at R S T W X Y and Z, are of cast iron, as also the wall plates and gutters. The dimensions are as follow : — MALLEABLE IRON. Principal rafters, A and B 6 X 3 by 1 inch. Common rafters .... 3 X 2 by f „ Lower tie-bar, C 5 X 1 inch. Upper ditto, D .... 4 X 1 >f Suspension bars, L, single 4 X 1 „ Ditto, J and K, double 3 X 1 II Ditto, M, double 2* X 3 Ditto, K, single 4 X 1 ft CAST IRON. Purlines at N and 0 ... 4 X 2 by j inch. Ditto at P 4| X £ inch. Ditto at U 7 X 2$ by 3 inch. Ditto at Q and V ... 5 X \ inch. Floor-beams, at W, X, Y, Z, are 7 inches deep ; rib, $ inch ; top flange, 4x1 inch ; bottom flange, 31 x 1 inch. Middle floor-beams, at R, S, T, are 6 inches deep ; rib, \ inch ; top flange, If X 3 inch ; bottom flange, 31 X I Struts, cruciform section, E, F, and H . 6 by 5 x 1 inch throughout. Ditto, ditto, G and I . . 4 by 3 x 1 inch throughout. The spaces of 7 feet 6j inches between the principals, are divided by the common rafters into 3 equal spaces of 2 feet inches each, and the roof is covered with cast iron plates of this width, lapped at the joints and fixed to the backs of the common rafters, with screws tapped into them. Nine plates occupy the length of each rafter, and six cover the flat. Two ranges of dormer windows are fixed in the roof. The dormers are of cast iron, each in one piece. The whole of the work exposed to the weather is galvanized. Fig. 151 represents an outline of the trussing of a roof of grand span, 153 feet 6 inches, lately erected over the Lime Street Railway Station, at Liver- pool. This roof is constructed entirely of malleable iron. The length of this roof is 374 feet. The principals are fixed 21 feet 6 inches, from centre to centre. They are supported on one side by cast iron columns, one principal over each column, (cast iron girders being fixed between the columns) ; and on the • Complete details as working drawings of these and all the other principal iron roofs of the most approved construct' n, will be found in the large folio work, “ Examples of Iron Roofs, from 20 to 150 Feet in Span,” published by Atchlcy and Co. 156*6 SECTIONS OF MALLEABLE IRON. 163 other side by the walls of the offices, except for a length of 60 feet 4 inches, which is carried by a box-beam of malleable iron. Eacli truss consists of a segmeutal rafter, three pairs of radiating stmts, F G II ; four pairs of diagonal braces, I JK L; and a compound tie-rod B C D E. The rafter is of the section shewn at A, and consists of a deck-beam iron, 9 inches deep, with top flange, 4 $ by £ ; bottom flange, 3 by 1 inch ; and rib, | thick. A plate 10 by \ is rivetted on the top of this deck-beam. The six radiating struts, F G H, vary in length from 6 to 12 feet ; and of similar section to the rafters, but only 7 in. deep. Each rafter is formed in 7 lengths connected at the points where the struts, F G H, meet it. A covering plate 6 ft. long, 7 by in. is rivetted on each side to cover the joints in the rafter. The haunches of the rafters are further strengthened by plates extending 27 ft. from the springing, 7 in. wide, and | in. thick. The tie-rods, B C D are in three parallel rods, those at E are in two bars. The sectional area, however, is nearly equal, being about 6 J square inches throughout. The diagonal braces I J K L are all of round iron lj in. diameter. Each of the purlines is formed by a combination of three T irons, of which the central one runs straight from principal to prin- cipal, while the side ones branch off and curve round to meet the principal, as a tangent, at an intermediate point. The central portion of the roof from M to N is glazed with rough plate glass % inch thick, in plates 12 feet 4 inches by 3 feet 6 inches, bedded on iron sash bars at the sides, and rest- ing upon Z iron at the ends, the upper flange of which receives the glass, and the lower one the galvanized corrugated iron sheeting with which the other part of the roof is covered. This corrugated iron is No. 16 guage, in sheets averaging 7 feet 6 inches, by 2 feet 8 inches, fastened together with galvanized rivets and washers. The box beam on which a portion of one 9ide of this roof rests, is of wrought iron, 63 feet 4 inches long, 3 feet 2 inches deep at the ends, and 2 feet 6 inches deep in the middle, being arched on the underside ; it is formed in two chambers, of which the upper one is 20 inches wide and 8 inches deep, and the lower chamber or body is 13 g inches wide, and 1 foot 10 inches deep. The bottom, is 19£ inches wide, formed of two rows of plates ft inch thick in the middle, and ft at the ends. All the other plates are A inch thick. 101. Various Sections of Malleable Iron.— Useful data of Weights, fyc. Having thus furnished details of iron work as used in building construction, and such rules as we have heretofore applied for calculating strength of girders, &c., with practical examples of rooting, we will conclude this section with a reference to the forms, dimensions, and weights of the leading deseri] - tions of malleable iron, and data for measuring and estimating the weight of iron work generally. Fig. 152 is a section of malleable iron known as deck-beam iron. The dimensions of the section of the three ordinary sizes, and their weights per foot run (or pei lineal foot), besides those of three other forms, are as follow : — -C — 164 jlngle iron. No.* 1 . 2 . 3. 4. 5. 6 . DECK-BEAM IRON. Total 1 depth. Inches. Thickness. 1 of rib. | Top flange. 1 Width. | Thickness. Inches. Inehes. i Inches. 9 * 41 Vk 8 1 4 “ik 7 TZ 4 * i 3 l 4 \ 21 i 3 2 i 3 i j ii Lower flange. Width. Thickness. Inches. Inches. 3 H 2} 11 21 1 2 l 11 l 11 l Weight per foot ru lbs. 27 22 19 16 12 9 Fig. 153 is a section of taper or an S le iron > of ec l ual widtJl in each direction. The following are the two dimensions, viz. : width, A B, or A C, and thickness of flange at B and C ; and the weight, per foot run, of eight of the most useful sizes. TAPER ANGLE IRON. No. 1. 2. 3. 4. 5. 1 6. 7. ; Width, A B, or A C. Inches. 4 3 2| 21 1 21 | 2 If Thickness at B. or C. Indies. 1 I 1 TZ t 1 1 tk ; full. 1 | full. 1 Weight, per foot run. lbs. oz. 14 0 10 6 8 4 6 8 5 0 3 14 3 4 Fig. 154 represents the section of parallel L iron, with rounded angle at Fig. 153. Fig. 154. PARALLEL ANGLE IRON. No. 1. 2. 3. 4. 5. Width, A B. . . . Inches. 21 2 11 11 u Width, AC.... Inches. 3 21 2 2 11 Uniform thickness. . Inches. 1 1 1 tk No. 8 wire guage. Weight per foot run. lbs. oz. 4 12 3 6 2 14 2 4 1 6 Fig. 155 is the section of L iron, with sharp angles, and equal sides. The following arc the widths, thicknesses, and weights, of 15 sizes of this useful section : — PARALLEL ANGLE IRON, WITH SHARP CORNERS. Width, A B,or A C. Ins. . Uniform thick- ness. Ins. Weight per ft run. lbs. oz No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 3 2| 21 21 2 If n| i i, U H 1 i 1 1 * S I A 1 full. 1 No. 6.* 8 9 10 1 10 11 11 8 0 7 0 5 12 4 8|3 12 3 0 2 8 1 12 1 8 ; 1 41 0 0 14 0 10 0 9 1 12 0 8 Fig. 156 shews a section of parallel T iron, made with width and depth Fig. 155. Fi 8- 156 - equal and unequal. The following list gives the particulars of the leading sizes as to dimensions and weight : — PARALLEL T IRON. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 32 23 24 25 26 27 Depth. Thickness Width of Thickness 1 of rib. flange. of flange. Inches. Inches. Inches. Inches. 6 1 5 1 5 1 5 1 4 1 4 i 4 i 4 4 1 31 i 4 i 31 * 4 1 1 3 1 4 t 3 1 31 1 31 1 31 t 31 I 31 1 3 1 3* i 3 1 3 1 3 1 3 i 3 ft 3 i 21 ft 21 i 21 i 2 1 2 1 2 i 2 * 2 A 2 A 2 \ 2 t 2 1 11 1 2 1 H 1 11 \ 11 1 11 1 11 1 1 H 1 11 1 -A 1 tk | i 1 H ! 1 1 ' foot run. lb. oz. 17 8 15 13 12 8 9 10 8 12 9 14 8 6 10 14 8 10 7 9 8 7 7 5 4 3 2 6 0 8 2 12 14 0 14 7 12 15 2 12 2 2 2 10 4 0 1 12 1 0 0 13 0 10 * This, and the following numbers in the same line, indicate tnickresses as measured bv the Birmingham wire guage. ] 6G SQUARE AND ROUND IRON. Fig 157 represents a section of the other ordinary form of X iron, in which the rib is parallel, but the flange tapers on the inner surface. The weights of the several sizes of this section may be taken from the table just given for the parallel T iron, the thickness of flange being measured midway between the points 13 and D. Figs. 158, 159, and 160 are real sized sec- tions of rolled iron, used for sash bars. The weight of the section A, being l£ inch deep, and equal in thickness at D, to No. 11 wire guage, is lj lb. per foot run ; of B, 2 inches deep, E equal to No. 9, wire guage, is 1 lb. 10 oz. per foot run ; and of 0,1* inch deep, and at F equal to No. 11 wire guage, is 1 lb. 6 oz. The following table, shewing the weight per foot run of round and square bar iron, is of constant utility in calculating the weights of iron work : — SQUARE AND ROUND IRON. Diameter. Square. Round. Diamctr. Square. Round. Inches. lbs. lbs. Inches. lbs. lbs. 1 •21 •16 2* 18*8 4 14*80 ft •33 •26 2f 20*88 16*40 1 •47 •37 2* 23 12 18*15 t i *64 •50 2? 25*26 19*84 • i *84 •66 2 1 27-61 21-68 1 06 •83 3 30-07 23*65 i 1*31 103 3* 32 62 25-62 H 1 58 1.24 31 35*28 27-71 1 1*90 1-48 St 38-05 29*88 It 2 21 1*73 31 40-92 32 1 7 l 2 56 201 3| 43*89 34-47 H 2 94 2*31 3f 46 97 3f> 89 l 334 202 31 50*15 39 39 i* 4*23 3*32 4 53*44 41 98 U 5*22 4 10 41 60*33 47-38 if 6-32 4-96 67*64 5313 n 7*52 5*91 41 75 36 5919 h 882 6*93 5 83-51 65*59 u 10 23 8*04 51 92*46 72 62 H 1 1*74 9*22 1 5* 101-04 79-37 2 13-36 10-50 i 51 110*43 86*73 2* 1510 11-85 ! 6 120*24 9161 2* 16 91 13 28 BAIL IRON 107 The following table shews the weight, in lbs., per foot run of bar iron, from 1 to 6 inches wide, and from £ to 1 inch in thickness : — BAR IRON. Thickness.— Inches. Breadth. Inches. 1 & i * i t ' i 1 1 •84 1*04 1*25 1*46 1*67 209 2-51 2 92 3 34 1* •94 117 1*41 1 64 1-88 2 35 2-82 3-29 37 6 1* 1*04 1*31 1*57 1-83 2*09 2*61 313 3-65 4-18 1» 115 1.4 4 172 2 01 2*30 287 3*44 4-02 4-59 1* 1*25 1*57 1-88 2 19 2-50 313 376 4-38 5 01 1* 1-36 1*70 204 2*37 272 3-39 4-07 475 5-43 U 1-46 1-83 2 19 256 2 92 3*65 4-38 5.11 5 85 It 1*57 1*96 2*35 2 74 313 3 91 470 5-48 6-26 2 1*67 2 09 2*51 292 334 417 501 5 85 6-68 2| 1.78 222 2 66 311 3*55 444 5 32 6-21 7-10 2J 1.88 235 2-82 329 376 470 5-64 6 58 7-52 2* 1 98 2-48 298 347 3 97 496 5*95 6 94 7*9 lr 21 209 261 313 365 418 5*22 6-26 7-31 8-35 2| 219 274 3 29 3*84 439 5-48 6-58 767 877 2$ 2*30 2-87 3*44 4 02 4*59 5 74 6 89 8 04 9-19 2i 2 40 3 00 3 60 4.20 4*80 6 00 7 20 8-40 9*61 3 2*51 313 376 439 501 6*26 7 52 877 1002 31 2-72 3-40 407 475 5*43 6 78 814 9-50 10-86 31 292 3*65 4*38 511 5-85 7 31 877 10-23 11.69 31 31 3 391 4 70 5*48 626 7 83 9-39 10-96 1253 4 3 34 4-18 5 01 5-85 668 8-35 10*02 11-69 13-36 41 3*55 444 5 32 621 710 887 1065 12.42 1 1*20 41 3-76 4 70 5-64 6*58 7*52 9-39 1 1*27 13*15 15 03 41 3-97 496 5-95 6 94 7-93 9.92 11 90 13-88 15-86 5 418 5-22 6-26 7*31 8*36 1044 12-53 1461 1670 31 4-38 5-48 6-58 767 877 10 96 1315 15-34 17-54 51 4*59 5 71 6-89 804 919 i 11-48 1378 1607 18-37 51 480 6 00 7.20 8*40 9*60 1200 ! 14-40 16.80 19 20 6 5 01 6-26 ! 7 52 8.77 1002 12-52 | 15-03 ! 17-54 20 01 168 SHEET IRON. No. or mark, (by Birmingham wire guage), thickness, and weight per superficial foot, of sheet iron. Thickness. Weight. Mark, or Thickness Weight. Maik. or No. Inches. libs No. Inches. lbs. 00000 (J) •500 20*00 16(A) •063 2*50 0000 •450 18-00 17 055 2-20 000 (A) *437 17-50 18 •048 1 92 oo (i) •375 15-00 19 •042 1-70 0 •340 13 60 ' 20 •035 1-40 1(A) •312 12-50 1 21 033 1 32 2 •284 11-36 22 •029 116 3 •261 10-44 l 23 •028 1 112 3-4(1) | •250 10 00 j 24 •025 100 4 •240. 9-56 1 25 •021 0 84 5 •217 8-68 26 •020 0-80 6 •208 8-32 ' 27 •018 0-72 7(A) •187 7 50 | 28 •015 0 60 8 •166 6 6 1 29 013 0-52 9 •158 6*32 30 012 050 10 •137 5-50 31 •010 040 11(1) | •125 5-00 32 •009 036 12 •110 436 33 •008 0-32 13 •094 376 34 •007 0-28 14 •080 3-20 35 •005 0 20 15 •072 2-88 36 004 016 HOOP IRON. Mark, or No. 11 (i) 11 12 13 13 14 13 15 16(A) 17 18 19 20 21 Width. Inches. 21 3 2* 21 2 U H U n Weight per foot run. Iba. 117 1-25 •90 •08 •62 *47 •36 •34 *26 •21 •16 •12 •087 •069 109 WEIGHT, PER LINEAL FOOT, IN POUNDS AND DECIMAL OF CAST IRON PIPES AND CYLINDERS. Inside Diameter, or bore. Thickness of Metal in parts of an Inch. In. i i $ i i 1 1 307 5 06 7*36 9*97 12\S* 1* 2 4-29 6-90 9-82 1301 16*57 5-52 8 74 12 27 16 11 20-25 2$ 3 6-75 10 58 14-72 19 17 23*92 7 98 12-42 17-18 22 24 27 61 8* 4 9 20 1426 19-64 25-31 31*29 10*43 1610 2210 28-38 31-97 4* 5 11*66 17-94 24 54 31-44 38-65 12-88 19*78 26-99 34*51 42*34 6 1411 21-63 29-45 37-58 46 02 31-9 49-7 59 1 6J 7 34-4 53-4 63-4 36-8 57*1 67-6 n 8 39 3 60-7 71 9 41*7 64-4 76 2 H 9 44-5 68*1 80-5 46*6 71-8 81-8 H 10 49 1 75-5 89-1 51-5 79 1 93-4 10$ ] 1 540 82-8 97*7 56*4 86-5 102*0 11$ 12 68 9 90-2 106 3 61-4 93-9 110 6 12$ 13 630 97 -6 114*9 66 3 101*2 119 2 13$ 14 68*7 104 9 123-5 71 2 108 6 127*8 14$ 15 73*6 v 112-3 1321 760 116 0 136-4 15$ 16 78 *5 119*7 140-7 81*0 123-3 144-9 16$ 17 83 4 127 0 149 2 1 85-9 130*7 1535 17$ 18 88-3 134-4 157-8 I 900 138*1 16*2*1 18$ 19 932 141*7 166*4 95*7 145 4 170*7 19$ 20 98*1 149 1 1750 152*8 179 3 21 22 23 24 PARTS, I 687 73*6 785 83*4 88*4 933 982 1031 1080 113 0 117-8 122-9 127 6 1325 137-5 1424 1473 152 2 1571 1620 166-9 1718 1767 181 6 186-5 191-5 196‘4 201-3 206-2 214 1 223 0 233 4 | 245-2 T 170 WEIGHT OF METALS. Name of Metal. Specific Gravity, Water being 1000. Weight of a cubic foot in lbs. Platina . . . 19*500 1219 Gold . . . 19*258 1204 Mercury . . 13*560 848 Lead . . . 11*352 710 Silver . . . 10*474 655 Bismuth . . 9*823 614 Sheet Copper Cast Ditto. . 8*910 557 8*788 549 Sheet Brass . 8*396 525 Cast Ditto 7*824 490 Wrought Iron 7*700 481 Cast Iron . . 7*264 454 Soft Steel . . 7*833 490 Hard Ditto . 7*816 488 Cast Tin . . 7*291 456 Cast Zinc . . 7*190 450 Weight of a foot superficial 1 in. thick in lbs. 102 100 71 59 65 51 46 46 44 41 40 38 41 41 38 37 In computing the weight of the several parts of iron work, sheet iron is measured according to thickness in parts of an inch, or the Birmingham wire guage, at per foot super ; bar and rod iron, also rolled iron, of the several sections of L, T, H, &c., at per foot run ; and the quantity of metal in cast iron girders, beams, joists, &c., is reduced to superficial feet, at the standard thickness of 1 inch, the weight of which, for the sake of avoiding fractions, is taken at 40 lbs. Thus — One foot superficial, 1 inch thick, will weigh 40 lbs. i >» n 35 $ »* tt 30 i tt „ 25 i »> »» 20 i tt „ 15 \ „ » 10 i »» n 5 n ii ii ii n ii n ii i* >i »» »» tt tt SECTION VIII. FIRE-PROOFING WARMING, VENTILATION, ETC. Comparative qualities op Woods, Metals, and Mineral Substances as materials for Build- ings.— Walls of Masonry, Supports of Iron, and Horizontal Surfaces, as Floors, .etc., based upon Brick Arches. — Fire-Proof Buildings at Liverpool. — Prince Albert’s Model Houses.— Hollov Bricks.— Fire-proof Partitions, Staircases and Floors, as constructed in Paris.— Floors in Nottingham. — Patent Fire-proof Floors.— Warm ino and Venti- lation. — Theory of Respiration.— Constitution of the Atmosphere.— Rarifyino and Condensing Methods of Ventilating. — Elasticity of Gases. — Warming and Ventilation of the Reform Club House. — Warming by Hot Water.— Theory of Circulation.— Tables and Data as to Pipes and Details. 102. Tire-proof Construction, In this section we propose to occupy the limited space allotted for it, with a few remarks of general application, aud illustrations from past experience. These may be useful in considering the details of construction required for carrying out efficient arrangements for rendering buildings thoroughly fire-proof, and providing a proper supply of fresh and attemperated air throughout the interior of them. It is, however, beyond our space here, to enter into any detailed description of the various methods that may be adopted for these purposes, or any examination of the several systems that have been propounded as probable or certain of success in effecting these important objects. Tire-proof construction can only be secured by the total exclusion of all combustible and inflammable materials, but if the principal supporting members of a structure be incombustible, a building may be made sate against the communication of fire from one apart- ment to another, although some of the superficial materials be of a com- bustible nature. Of the three principal classes of materials, viz. : woods , metals , and earths , or mineral substances , the first only are combustible i the second are, in ordinaiy cases, perfectly safe materials, but become, when exposed to very intense, or long-continued heat, liable to fusion or other injury; the third are the most secure in resisting fire under all extreme cir- cumstances. Thus, an absolutely fire-proof building should be without timber in any form ; but one of which the walls are brick-work or masonry, or of iron, and the internal vertical and horizontal supports are of iron, in the form of columns and girders, with iron and brick arches between the latter, may — even if the floorings and minor partitions are of wood — be con- sidered as proof against that rapid communication of fire throughout the area of a building, which inevitably ensues, if the internal structure be of timber ; but such cannot be properly considered as a fire-proof building, Brick or stone walls and internal partitions, floors formed of stone, slate, or concrete laid on brick arches, supported, if necessary, on piers of brick or 172 FIRE-PROOF CONSTRUCTION. stone, and constructed either of iron or mineral materials, constitute a thoroughly fire-proof frame- work for a building. Next in order of security, iron may be used for the internal supports, giving adequate strength with reduced dimensions and weights, as compared with brick-work or masonry. Unless the conteuts of the building be of the most inflammable nature, no communication of fire can take place throughout one constructed in this manner, although if the heat become sufficiently great, the iron may be in- jured, and if cast, is liable to fracture by the water used to quench the flames. The large warehouses of Liverpool and other parts, considered to be fire- proof, are constructed in accordance with the details we have given in the preceding pages. The following brief description of a pile of these build- ings, recently erected in Liverpool, will be sufficiently explanatory. The area of ground covered, is 4433 square yards, allotted to eleven warehouses of nearly 400 square yards each, clear of the walls. The external walls are 3 J bricks in thickness, and the division walls are 3 bricks. The warehouses are about 65 feet high, and have six stories besides the basement. The windows are glazed with large sheets of plate glass, and each is protected by a wrought iron shutter secured to an iron frame. The floors are formed on iron girders resting on iron columns and secured together with wrought iron coupling bars. The girders rest on blocks of Welsh fire-clay, and brick arches 9 inches thick are thrown between the girders, and wrought iron tie- bars, 1J inches square, are fixed across them 6 feet apart, to sustain the thrust. The floors throughout are laid with Welsh fire tiles, bedded in tarras mortar, an intervening stratum of sand being laid to prevent the fracture of the arches in cases of concussion. The entrance doors are made double, that is of two plates, rivetted with a space of 1 inch between them, and air holes, to aid in keeping one side cool, while the other may have become heated. The several rooms have also two doors to each opening in the wall, each being fixed flush with the wall, so that the thickness of the wall intervenes between the doors. The staircases, which are 18 feet long by 7 feet 6 inches wide, are enclosed from the rooms by walls, 2 bricks thick : all the steps are of Yorkshire stone. The roofs are of wrought-iron trusses, covered with Welsh slates. Fire mains and stop cocks are provided in each staircase. From this stupendous pile of building, we must travel to one of a petite character, in order to notice the latest metropolitan example of a fire-proof structure* which has been erected as a model house for the occupation of the working classes, by H.R.H. Prince Albert. The walls and partitions of this in- teresting block of model tenements (four in number), are built exclusively of hollow bricks, excepting the foundations, which are of common brickwork. No timber is used in the floors or roof, which are formed upon flat arches of hollow brickwork, rising 8 or 9 inches, set in cement, and tied in by rods of wrought iron, secured at the ends to cast iron springers, which rest upon the outside walls, and thus bind the entire structure together. The arching of the roof is levelled over with concrete, and covered with patent metallic lava; and the upper rooms are thus preserved from the changes of temperature to which top rooms are usually liable. The construction of the flooring moreover, prevents the transmission of sound, and the percolation of moisture. For the external or upper coating of the floors, three materials hove been used, viz. : Portland cement, Staffordshire tiles, and patent me- FI RE-PROOF CONSTRI CTION. 173 tallic lava. Fig. 161 shews a section of a flooring, or roof, formed of hollow bricks, as used in these buildings. It also represents the external wall, and Fig. 161. construction of cornice and parapet, also tie rods, &c. Walls constructed thus of hollow bricks, laid in longitudinal bond, are said to possess the ad- vantages of dryness, warmth, lightness, and economy of construction. For safety from fire, brick walls are, a3 we have said, the best internal partitions in a building ; but even quartering partitions, based upon brick walls, may be made much less dangerous than usual, if they are filled in with brickwork between the joists, above one partition, and below the sill of another ; thus forming an incombustible band, or belt, around the building, about the floor level. An elaborate system of forming partitions is adopted in Paris, which gives a solid and incombustible character to partitions and enclosures, which are formed, structurally, of timber. By this plan, the quarterings are framed and braced much as we do them in England, and strong batten laths of oak (this being the kind of wood commonly used in Paris), from 2 to 3 inches wide, are nailed horizontally to the quartering, at from 4 to 8 inches apart, according to the description of work, over the surface of the enclosure. The spaces between the quarterings, and behind the laths, are built up w ith rough stone rubble, laid in a loose manner ; and a strong mortar, formed principally of what we call “ Plaster of Paris,” is applied on both sides at the same time, and pressed through towards the inside, so that it meets and incorporates the stone rubble, filling up every interstice, enough being also laid on the surfaces to cover up and entirely embed the timber and the laths. A similar process is there adopted in constructing staircases, the same strong batten laths being applied to the soffits, and the spandrils, or triangular spaces between the steps and risers, being filled in with stone rubble and mortar ; the mortar being also extended over the laths, so as to cover them. The Parisian floors are also rendered fire-proof by the following method of construction: — the ceding being necessarily formed before the floor is laid. The carpenter’s work, as with us, being complete, strong batten laths are naded up to the under side of the joists, being much thicker and wider than our laths, and placed much farther apart. A platform, made of rough boards, is strutted up from below', so as to be parallel with the plane of the lath-surface, and about an inch below it ; the mortar is then laid in from above, and forced through till the space between the laths and platform is filled with an even coating, and a thickness of 2 174 WARMING AND VENTILATION. or 3 inches also formed above this, forced in between and over the laths, and under the joists and girders. The mortar soon sets, and the platform is then removed to perform another portion of ceiling. The floors are covered with boards or paving tiles, bedded on a table of plaster, 3 inches thick, laid on rough battens, nailed on the flooring joists. In the neighbour- hood of Chamwood forest, where gypsum abounds, as at Nottingham, the floors of all buildings were formerly formed of plaster of Paris, (or gypsum), with small coal or cinders added ; stout reeds being strewed over the joists, in- stead of the battens used in Paris, and the surface trowelled over as a finish. Floors thus formed, are found to be nearly indestructible, impervious to air, and free alike from damp and from vermin. It should be remarked that, as all mortars having cinder or pozzolana in their constitution, are liable to expand in setting, a narrow margin should be left unfinished around the area of the floor, until this expansion has taken place, in order to avoid the chance of forcing the walls of the building outward, which might otherwise ensue. A fire-proof flooring has been introduced under a patent within the last eight years, which combines cast iron beams, as the main supports, with strips of wood and concrete as a filling in. The cast iron joists are of the T shape, reversed thus, J., and placed from 18 to 24 inches apart. The strips or laths of wood, or other material, are then laid transversely to the direction of the joists, between them, and resting on their flanges. A coat of coarse mortar is spread over the laths, about one inch thick, and pressed down, so that portions of it passing between the laths, form keys for the ceiling below. On this mortar, a layer of concrete or pugging, from 6 to 9 inches or more in thickness, accord- ing to the area of the floor and corresponding depth of joists, is laid, com- pleting the fire-proof structure of the floor, and to be covered with wood boarding, a composition of lime, sand, and ochre, or other material. 103. Warming and Ventilation . — In order to provide for any complete and effective mode of warming and ventilating a building, it is necessary to con- trive the construction of it with the view of facilitating this purpose, so that no subsequent alteration may become necessary. To assist in the selection of the method to be adopted, we propose to present some general considerations upon the rationale of ventilation, and a few figures applicable to the warming of buildings by the use of hot water, whicli are found practically useful. The two purposes of providing a constant refreshening of the atmosphere of a building, and of increasing its heat when required, are not essentially conjoint results of one system, or arranged set of operations, although in some cases they may be properly considered together, as economy, convenience, and mutual effectiveness will be attained by combining the arrangements for effecting these two important objects. The theory of animal respiration ex- plains the necessity for a constant influx of fresh air into apartments or build- ings occupied bv animated beings. Ordinary atmospheric air is said to consist of about 79 parts of nitrogen, and 21 of oxygen, the latter being the vital principle. The animal system expires nitrogen equal in quantity to that inspired, but converts the oxygen into carbonic acid gas, which must be dis- persed as rapidly as it is produced, in order to sustain life in a healthy condition. A cubic foot of air passes into the lungs in about every five minutes. Of the 1728 cubic inches which are contained in this foot, tfek, or about 363, are expelled every five minutes, or 4356 cubic inches in each WARMING AND VENTILATION. 175 hour, in the form of carbonic acid gas. A proportionate supply of oxygen in fresh air, or air having its full quantity of this element, is required to be introduced as fast as this consumption or conversion proceeds. Two methods of renewing the air in large buildings have been adopted, which are essentially different in the principles on which they depend, the manner in which they operate, and the effects they produce. One of these methods, the most ancient and generally applied in buildings of all classes, consists in fixing stoves in the apartments, or passages, to afford artificial heat in cold weather ; and in constructing high chimney-shafts, or stalks, to draw the heated air out of the house by suction, according to the ordinary idea ex- pressed by that word, so as to maintain, in an imperfect manner, an equili- brium of pressure. In rooms, thus ventilated and warmed, the atmosphere is in a more attenuated state than it is externally ; and when the temperature out of doors is lowered, or that inside raised, the cooler air flow s in at every crevice in the walls, windows, or doors, and produces those unhealthy streams of air known as “draughts.” The evils of this rarefaction of the atmos- phere, as a material for animal respiration, are commonly apparent in the lan- guor, lassitude, and uneasiness suffered by persons of delicate nerves, w hen submitted to its influence. The observations of scientific travellers in moun- tainous regions, confirm this experience by the record of more extended and intense effects, and demonstrate the difficulty and pain attending muscular and mental exertions in rarefied air. A very slight general knowledge of the elasticity of gases, enables us to comprehend how, in a room from which the vitiated air is drawn by mere chimney ventilation, the lower strata of air remain the longest unaffected by the process which is going on, and also how probable it is that that process will fail in renewing the whole of the air within the apartment or the building. Thus, a mass of heavy carbonic acid gas may, in a tolerably quiet state of the atmosphere, remain in the lower part of the room, or the basement of the building, while the upper and heated portions of the air only, are dispersed by this exhausting and graduated pro- cess. The second method to which we have referred, presents the advan- tages of constantly and thoroughly renew ing the entire bulk of the air, while it effects this purpose, not only without any rarefaction, but, according to desire, with any required degree of compression or condensation, by regu- lating the ratio of admission and emission. This plan requires artificial, or mechanical power, for its perfect ramification throughout large blocks of building ; but it may be adopted to a great extent in smaller buildings, as ordinary dwelling-houses, having rooms of easy access, without any provision beyond ample admission of fresh air, and means of escape for that heated and vitiated by respiration and other causes. Chimnies, and other similar outlets, may be considered as common accessories to both the methods here described ; but the first, or rarefying process, differs from the last in not pro- viding a proper and adequate supply of fresh air, to replace the loss by these accessories. A closed apartment, with well-fitted windows and doors, and without other openings except the chimney, (up which the air is rapidly draw n by the heat of a brisk fire in the grate,) will furnish a sample of the kind of atmosphere produced by the first or imperfect kind of ventilation, which is 17G WARMING AND VENTILATION. scarcely worth classing as a method, or plan, did not a common notion prevail, that chimney ventilation is sufficient, without any corresponding provision for replenishing the atmosphere. Let the same apartment be furnished with fresh air as rapidly as the used air passes away, and the material of respira- tion will remain unimpaired, both in quantity and kind. There are many details as to the temperature at which this fresh air should be introduced, and the best arrangement for its introduction, which deserve the attention of the practical architect and builder. The most important object to be arrived at, is to bring in the fresli air insensibly , or imperceptibly, except in the invigo- rating action upon the lungs — draughts, and streams of cold air, are of course to be avoided, as equally unpleasant to the feelings, and injurious to the health. The cooler the air is, so that these evjls are avoided, the better, since its circulation within the building is thus promoted. Probably, some combi- nation of hollow brickwork, with other constructive appliances, will enable us, at no distant period, to contrive a complete plan for admitting, regulating, attemperating, and discharging the air to, in, and from our dwellings and factories, with far better effect upon health and comfort than are now usually ascribed to these, or any other external circumstances. In large buildings, which admit of mechanical, or artificial ventilation, this purpose may be effected with great exactness as to quantity of the air, and constant adjustment of its temperature. A description of the arrangements conducted at one of the London Club-houses, (the Reform,) will give a good general notion of these on an extended scale. The fresh air is here driven in by a large fan, which rapidly revolves iu a cylindrical case, and is able to throw 11,000 cubic feet of air per minute into a spacious subterranean tunnel, be- neath the basement story of the building. This fan is worked by a steam-engine of five horse power, which, besides impelling the fan, sup- plies heat by the steam of condensation for warming the whole of the building, pumps water for household purposes, and raises the coals to the several apartments on the upper floors. The steam supplies three cast iron chests (each a cube of 3 feet), passing through them within narrow spaces, while the air also flows through them, but between the steam spaces, and thence enters a common chamber of brickwork, formed in the basement story, from which it is passed into separate flues, and conducted, in regulated quantities, to the several apartments of the building. The engine consumes 2 cwt. of fuel, chiefly cinders from the house fires, and some anthracite coal, during twelve hours. The rapidity of the passage of the air between the steam chests, is said to prevent any tendency to its becoming scorched. The method of heating by warm water is applicable to buildings of all classes, and possesses this important advantage over the method of heating by open fires-— that it admits of a precise adjustment of any required amount of ven- tilation, without incurring the possibility of attenuating the air in the slightest degree. In order to produce the desired degree of heat in a room, in severely cold weather, combustion and rarefaction are so rapidly excited in an open fire-place, that, unless mechanical means be applied, fresh air is liable to fail in restoring the equilibrium, and rarefaction is accordingly pro- duced. This is obviated, if heat be derived from hot w’ater passing through pipes, as the ventilation may then be conducted with perfect independence of the heating process, and any required rate of renewal may be attained. FI RE-PROOP CONSTRUCTION. 177 For factories, moreover, and buildings generally in which accidental fires would be more likely to occur, or more disastrous in their consequences, hot water affords the best means of artificial heat yet applied.* A few data collected from the results of our experience on this subject, will, therefore, be useful to the designer called upon to provide such means. The principle of the circulation of the water thus applied, is of the first importance, and should therefore be well understood. We may describe it in a simple manner, by supposing an apparatus, consisting of two vertical vessels, placed at some distance apart, but united by two horizontal pipes, or passages, one connecting the upper end, and one the lower end of the vertical vessels. These latter we will call A and B, and, the apparatus being filled with cold water, will suppose heat to be applied to the vessel, A. The first expansion of the water must be got rid of. by an opening, or waste pipe, at the top of the vessel, A, which, while the heating is going on, is disconnected from the other parts of the apparatus, by stop cocks at the entrance to each of the horizontal pipes. When the whole of the water in A is heated, if these cocks be simultaneously opened, the warm water will pass along the upper horizontal pipe into B ; while the cold water from that vessel will be driven along the lower pipe into A, to supply the deficiency. This circulation will continue so long as the water in B is colder, and therefore heavier, than that in A ; and as the water in the pipes is constantly losing its heat, both by condensation and radiation, while that in the vessel, A, or the boiler, as we have made it, is continually receiving additional heat from the fire, an equality of temperature, or cessation of circulation, never can occur. To cal- culate the forces engendered by the alteration of temperature of the water, and the retardation caused by angles in the pipes, vertical return pipes, &c., would require theoretical investigations of an elaborate character, and after all be rendered comparatively useless, by reason of the vast allowances which are found necessary in practice, in order to provide for the effects of particu- lar details of arrangement in the pipes, &c. As the rate of circulation and energy of the apparatus to overcome resistance from dip and return pipes will depend on the relative amount of expansion, or increase of temperature with which the water emerges from the boiler, as compared with that with which it returns to it, a certain vertical difference of altitude should be pre- served in the boiler between the junctions of the supply and the return pipe. For ordinary length of piping, 16 inches between the centre of pipes, if 4 inches diameter, is found sufficient difference of level. Passages for the escape of air, or air-vents, must be provided in the higher parts of the sys- tems of piping. In order to promote the circulation of the water, the actual and relative weight of the descending column in dip or return pipes is sometimes augmented by providing an open cistern, into which the water rises directly from the boiler, and thence descends into the pipes for circula- tion. A good general proportion for the capacity of this cistern, is l-30th part of the total capacity of the pipes and boiler. The relative effect of the • Hot water, circulating through pipes, was anciently employed for heating the water of the public baths of Rome. In modern times, it appeals to have been revived, in 1777, in France, for the purpose of hatching chickens. This system ofheating was used in England in 1817, for a conservatory ; and has since been extensively applied in the wanning of buildings generally. V 178 WARM TNG BY HOT WATER. friction between the water and the pipes is inverse to the quantity of water, being twice as much in a pipe 2 inches diameter, as in one 4 inches diameter. The proportion between the main and branch pipes will depend on their position ; the motion of water being more rapid in a vertical than in an horizontal pipe, while the friction of an ascending current is, moreover, very small. Each floor should have its own separate and independent series of pipes, otherwise the lower rooms acquire an excessive heat before the upper rooms are warmed at all. Cocks are required on the pipes when there are several distinct branches, and are preferable to valves, being less apt to leak. The cooling power of cylindrical pipes is inversely as the mass, measured by the transverse section of the area of the pipe, and inversely also as the cooling surface, measured by the circumference of the pipe. Thus, if the diameter of the pipe be 1, 2, 4 inches, the rate of cooling will be 4, 2, 1 respectively ; in other words, a pipe 2 inches in diameter will cool in half the time taken by a pipe 4 inches, or twice the time taken by a pipe 1 inch in diameter. The diameter of hot water pipes should never exceed 4 inches ; which is the size best adapted for maintaining heat for a great length of time, as in hot houses. For dwellings, factories, &c., 2 or 3 inch pipes are preferable, as the heat may in these be rapidly circulated, and with great in- tensity if required. The water in a 4 inch pipe, £ inch thick, loses 851° of heat per minute when its temperature exceeds that of the surrounding atmos- phere 125°, and a cubic foot of water will raise the temperature of 2990 cubic feet of air as many degrees as it will lose of heat during the process. One foot of 4 inch pipe will heat 222 cubic feet of air one degree per minute, the difference between the pipe and the air being equal to 125°. Mr. Hood has propounded the following table, showing the quantity of pipe 4 inches diameter, which will heat 1000 cubic feet of air per minute, any required number of degrees ; the temperature of pipe being 200° Fahrenheit. WARMING BY HOT WATER. 179 Temperature at which the Room is required to be kept. External air, Fah. 45° 50° 55° 60° 65° •*4 O o 75° w 85° © © o 10 126 150 174 200 229 259 292 328 367 409 12 119 142 166 192 220 251 283 318 357 | 399 14 112 135 159 184 212 242 274 309 317 388 10 105 127 151 176 204 233 265 300 337 378 18 98 120 143 168 195 225 256 390 328 368 20 91 112 135 160 187 216 247 281 318 358 22 83 105 128 152 179 207 238 271 308 347 21 76 97 120 144 170 199 229 262 298 337 '26 69 90 112 136 162 190 220 253 288 327 28 61 82 104 128 154 181 211 243 279 317 30 54 75 97 120 145 173 202 234 269 307 Freezing. 32 47 67 89 112 137 164 193 225 259 296 34 40 60 81 104 129 155 184 215 249 2 SO 36 32 52 73 96 120 147 175 206 239 276 38 25 45 66 81 112 138 166 1196 230 266 40 18 37 ! 58 80 104 129 157 |187 220 255 42 10 30 , 50 72 95 121 148 178 210 245 44 3 22 42 64 87 112 139 168 200 235 46 15 34 56 72 103 130 i 1 59 190 225 48 7 27 48 70 95 121 150 181 214 50 19 40 62 86 112 140 171 204 52 1 11 32 54 77 103 131 161 194 A ready rule for ascertaining the quantity of pipe required is as follows : — with pipes 4 inches diameter, for churches and large public rooms, divide the cubic feet contained in the room by 200. This will give the number of feet required to obtain a temperature of 55° to 58°. For smaller rooms and dwelling apartments divide by 150. For greenhouses, conservatories, &c., divide by 30. For forcing houses required to be kept at 70° to 75° in coldest weather, divide by 20, or if to 80° divide by 18. For 3 inch pipes add £ to the quantity thus obtained, or for 2 inch pipes, double the length thus ascertained for 4 inch pipes. In determining the relative size for the boiler for hot water heating apparatus, one foot of boiler surface should be allowed to 40 superficial feet of piping. The following is a table shewing the length of pipe of different diameters, with corresponding boiler surface. Surface of boiler exposed to the direct action of Length of Pipe in feet. the fire. Square ft. 4 in. 3 in. 2 in. 1 50 66 100 4 200 2 66 400 6 300 400 60o 8 400 533 800 10 500 666 1000 14 700 933 1400 20 1000 1333 2000 SECTION IX. DRAINING AND SEWERS. 104-. The subterranean channels by which rain-water and refuse matters are conveyed away from buildings to distant points or receptacles, although forming no integral part of the construction of the buildings themselves, are yet of primary importance, not only as sanatory conditions, but also as essential to the safety and permanency of buildings ; and as it falls to the lot of the practical builder to superintend the construction of these channels, and lies within the needful knowledge of the architect and clerk of works to judge of the measures adopted for draining the buildings they have designed, or are engaged to direct, a few facts and figures may be usefully introduced in this place. For house drainage cylindrical drains of 9 inches diameter, are com- monly sufficient, if laid with adequate fall or inclination to the sewers, and perfectly jointed. The rain water conducted from the roof by the down pipes, passing into this 9 inch drain, as also the matters from the w r ater-closet, sink, &c., it is of the first importance to construct all the parts of this dis- charging and draining apparatus in such a manner that those matters shall be discharged as rapidly as possible, that no accumulation shall occur to over- flow and soak the ground under and about the building, and that neither foul smells nor vermin shall be permitted access to the interior of the building. In the present day it is of course needless to expose the evils which are caused by cesspools or house receptacles for domestic filth, and by open privies. Efficient public sewers, to which all refuse moisture and matters are conducted as rapidly as produced, by means of properly constructed house drains, and secure well-fitted trapped sinks, and soil pans with effective apparatus for cleaning them instantly and thoroughly, are now reasonably regarded as indispensable conditions to the sanatory condition of a town, and of its indi- vidual tenements. The apparatus for water closets may now be selected from an extended list, embracing the extremes of costliness and economy. Stone- ware is a material now usefully moulded to these and many other similar purposes, as pipes, bends, &c. The price of soil pans in this material is about 7s. 6d. each, including the syphon trap. Some of them have been manufactured of such a form as to dispense with the necessity for wooden se it and lining, being adapted for fixing independently upon the flooring of the closet. I he glazed stone-ware pipes are commonly prepared in 2 feet lengths, with socket joints, lliey are to be had at the following prices — Bore of pipes in inches I 2 I 3 | 4 I 6 { 9 | 12 I 15 I 18 Price per loot . . . | 3d. | 3*d. I 4Jd. | Gd. | lOd. | Is. 4Jd. | 2s. 3d. | 3s. 3d. SEWERS. 181 Elliptical, or rather egg-shaped pipes, are also prepared of this material, up to 18 by 25 inches, internal diameters. The following are the present London prices for supplying, laying, and joining (with cement), pipes of “ Terra cotta, stone, or brown pottery ware, vitrified and glazed,” with socket joints, the lengths being measured net after laying : — Straight, per | Bends, junc- Double junc- Syphon traps, Flap traps, with loot. ti ms, and tions, each. each. patent terra cotta 1 elbows, each. flap, each. s. d. s. d. s. d. s. d. s. d. 3 inch 0 5$ 1 3* 1 9 2 3} 4 5 4 „ 0 1 8* 2 0 3 2* 4 10 <» »» 0 9 2 2 2 8 3 6 5 9 9 „ 1 3 3 4* 4 St 6 St 7 0 12 „ 1 11 5 It G 8 8 101 15 „ 3 11 7 5 11 3 In Glasgow, and other places, pipes of common clay are used for drains, and found to answer the purpose. The prices of these, in Glasgow, is much less than that of the glazed and vitrified material, quoted above. They are supplied at — Diameter, inches 3 6 9 12 18 Price, per foot 2d. 3d. 4d. 5d. 8d. In another material, known as “Terro Metallic,” of superior quality, drain pipes are supplied in London at the following prices : — Internal diameter, Cylindrical pipes, iCylindrical pipes, ; Conical pipes, to or bore. with plain or butt with socket joints. fit one another. ends. Per foot. Per foot. Inches. Per foot s. d. s. d. s. d. 2 0 3 0 3* 3 0 4 0 51 0 5 4 0 5 0 6i \ 0 6 6 0 6 0 9 0 9 9 0 11 1 3 1 2 12 2 1* 2 3 16 3 9 4 0 Curved and junction pipes are charged double the piices of the cylindrical pipes. 105. Seicers , as distinguished from drains, or the minor channels by which the refuse from individual buildings is conducted away, include all the larger passages prodded for the public reception of the contents of the house drains, and adapted to effect the transmission of these contents to the distant point of delivery or discharge. The transverse sectional form and size, lon- gitudinal direction, and manner of construction of these sewers, are several points of extreme general importance, which have probably never received the full amount of investigation due to them ; and have commonly been either neglsfited, or treated with the affectation of quackery, rather than the sin- cerity of science. Practical skill, and theoretical inquiry appear, in this department, to have preserved a more complete isolation from each other / 182 SEWERS. than usual in many branches of the arts, where their co-operation is to be desired. The older sewers of London, originally planned and laid when the tow n w as limited in size, and subsequent extensions not contemplated, have, by successive repairs and reconstructions, and extensions of length, been necessarily constructed of immense size. Thus the Fleet sewer, which drains from the south-west of Highgate, measures at the mouth, or place of dis- charge iuto the Thames, near Blackfriars Bridge, 18 feet 6 inches by 12 feet; and at the City boundary is 12 feet 3 inches by 11 feet 7 5 inches, in trans- verse sectional dimensions. The Finsbury sewer is 5 feet by 3 feet 2 inches. The London Wall sewer 6 feet by 4 feet ; and the main trunk of this sewer is increased from 8 feet 3 inches by 6 feet 9 inches, to 10 feet by 8 feet at its mouth. The smallest size in long streets used to be constructed 4 feet 6 inches by 2 feet 6 inches ; and for courts and alleys, 3 feet by 2 feet 2 inches. All these sewers being within the jurisdiction of the late City Commissioners of Sewers, had a cross sectional form with semi-circular arch and inverts, and vertical sides ; those measuring 4 feet 6 inches by 2 feet 6 inches, w r ere built of 14 inch brickwork throughout, and the minimum depth from the surface of the ground was taken at 9 feet 10 J inches, in order to provide for the draining of a basement story 7 feet in height. The sur- veyor’s calculation for this depth was thus made : — Height of basement story ........ Thickness of flooring on sleepers ...... Covering of drain, say brick flat ...... Height of drain inside Current of drain inside the premises, say one inch to 10 feet, for a house 50 feet deep Current outside the house, that is, in the street . . . . Height of cross drain, above the bottom of main drain, at least ft. in. 7 0 0 9 0 2J 0 9 0 5 0 3 0 6 9 101 This calculation gave, say 10 feet at the least, as the depth from the sur- face of the street to the bottom of a main drain, of 18 inches diameter, and was assumed as applicable only to houses of ordinary description. A com- mon sewer to receive the drainage from a series of houses, was laid at a minimum depth of 12 feet ; being based on a calculation which allowed 1 foot 3 inches for height of drain, inside ; height above bottom of common sewer, 1 foot 6 inches; and height of basement story, 7 feet 7 j inches; the other items remaining as before quoted. The term common sewer was used for those which received the drainage of several houses, and distinguished from public sewer , into which the common sewers discharged their contents. Half an inch in 10 feet, or 1 in 240, was considered a good fall. In the late \N estminster division, the sewers were formed with semi-circular arch, vertical straight sides, and segmental invert. The two sizes used measured in cross section, 5 feet G inches high, and 3 feet wide ; and 5 feet high, and 2 feet G inches w ide ; the three centre courses of the inverts being laid in cement, and the remainder of the work in Dorking lime mortar. The walls are 1 J bnck thick, and the inverts two half-brick rings, or 9 inches. The 3 feet sewers cost 14s. 3d. per lineal foot, and the others 12s. 6 d, on the average, ihc best form of section for main sewers, is that known as “egg- SEWERS. 183 shaped,” having arched crown, inverts, and sides, all tangential to each other, and the invert of small comparative radius, in order to facilitate the passage of the water, by giving the greatest practicable depth, and con- sequent reduction of friction, to any given quantity of water. The entire section being arched, presents strong resistance to the pressure of the sur- rounding strata, which, in soft slippery clays, and similar materials, act with great and unequal force in tending to fracture the work. Great economy of material is, moreover, effected by the egg-shaped, in comparison with the upright-sided section. The saving in one mile of sewer of the former shape, 5 feet 3 inches by 3 feet 6 inches, 9 inches thick, as compared with one mile of the latter form, of equal sectional area, and measuring 5 feet 6 inches by 4 feet, 9 inches thick in arch and invert, and 14 in sides, with footings as usually adopted, the average depth of excavation being taken at 20 feet in both cases, will amount to £1,660 3s. 3d. ; the actual quantities and assumed prices being as under : — £ s. d. 1116 cubic yards of brickwork, at 20s. 1116 0 0 5865 „ excavation, at Is. . . . . 293 5 0 5865 ,, filling in, at 3d. . . . . . 73 6 3 1116 „ carting, at 2s. Ill 12 0 880 super, yards repairing, at Is. 6d 66 0 0 Total £1660 3 3 A.11 junctions of drains with sewers, and of minor with principal sewers, and all changes of direction of drains and sewers, should be formed in curves. No right angles, con- nections, or turns, should be permitted, as by these the velocity of the current is great- ly impeded. By expe- riment, it has been as- certained, that, in a sewer 2 feet 6 inches wide, a current flowing 250 feet per minute . suffers a resistance from a rectangular change of direction three times as great in retarding effect as from a quadrant curve of 20 feet radius, and double that produced by a quadrant curve of 5 feet radius. In junctions, also, the emitting channel should enter the re- ceiving one as high as Fig. 162. - vr- 184 SEWERS. possible ; so as to avoid interference, as far as possible, with the current already in the latter. Figs. 162 to 166 represent the details of sewers, and their connections, as now carried out in the metropolis. Fig. 162 is the section of a main sewer, 4 feet 9 inches high, and 3 feet diameter, of the approved egg form, built 9 inches thick. The figure shews the details of construction, and the several lengths of radii for producing the curves.* Fig. 163 represents the connection of a drain with a sewer. The sewer is here 2 feet 6 inches in diameter, and 9 inches thick. The drain is supposed to be 9 inches in diameter, constructed in brick-work, and terminating at A, about 3 feet from the sewer. The interval is filled by two 2-feet lengths of stone-ware pipes — one with a fiange-joint against the drain, the other with the ordinary socket-joint ; the pipe enters the sewer at the height of 9 inches above the lowest part of the latter. Fig, 164 shews the section of a street gully ; in Fig. 164. which figure A represents the foot-paving ; B, the curb ; C, the cast-iron gulley-head, or sewer-grating ; I), the trap ; E, the first length of the stone- ware piping, which leads downward, and in the same oblique direction, to the sewer, which it enters in the same manner as shewn in fig. 163 ; F, is the foundation of brickwork to support the trap and grate, &c. ; and G, the car- riage-paving. The foundation at F is 2 feet 3 inches wide across the foot- ings, which are 6 inches, or two courses, in height. The brickwork above is 1 foot 10 inches thick, and 2 feet 9 inches high, to the underside of curb- stone, or 11 inches below the top edge of grating. The stone-ware pipe is 6 inches bore. Figs. 1 65 and 1 66 represent transverse and longitudinal sections of a recess in a sewer for flushing, and shew also the ventilating shaft, formed above it. 1 he sewer here is 4 feet high, by 2 feet 6 inches in diameter, and the recess measures 4 feet in width, 3 feet 3 inches in height, and 3 feet 6 inches in length, lhe ventilating shaft is formed of the stone-ware pipe, with socket- • Details for Culverts and Sections for Sewers, with quantities, &c., &c., are given at length, for several classes of diameters, in the work entitled, “ Brick Bridges, Sewer , and Culverts. Plates folio, text 4to., published bv Atchley and Co SEWEltS. 185 Fig. 165. joints fixed vertically over the centres of sewer and recess. It is furnished at the top with a grating fixed upon a foundation of brickwork, 2 feet 3 inches wide at the base, and 9 inches high. G represents the carriage-paving; H, the grating; 1, the top length of pipe; J, the bottom one ; K, the flushing recess. Fig. 166. X SECTION X. Am-endix or Miscellaneous Notices or Improved Manufactures in Mineral Substances FOR BUILDING PURPOSES, INCLUDING THE PRINCIPAL OP THOSE DISPLAYED AT THE 1851 Exhibition op the Works op Industry in Hyde Park. Tiie repeal of the duties on bricks is likely to prove more advantageous in promoting improvements in the form and construction of bricks for building, than, immediately so, in the reduction of price thereby effected. Not, indeed, that all, or even many, of the designs thus elicited are likely to become per- manently adopted in preparing these details of constructive architecture ; but a few among them promise to contribute to the utility, and many more to the ornament, of buildings generally, without involving inordinate costliness or inconveniences in adoption ; and these, therefore, may be regarded as likely to rise into extended and well-established adoption. The hollow bricks have already been partially described, in noticing the model-houses erected in Hyde Park by II. II. H. Prince Albert, and the several advantages claimed for them have been referred to. The surfaces of these bricks may be glazed, so as to dispense entirely with plastering or other linings in the kitchens and common rooms of a house. Bricks with tenons, for mutual binding, are also now revived. Many patents have been obtained for making bricks, of peculiar forms, with the view of obtaining a more secure connection of them, and greater strength in the structure when combined ;* but the oppressive difficulties imposed by the Excise laws on the one hand, and some inconveniences in laying the bricks, with, probably, a practical opposition to the change on the part of the working bricklayers, have here- tofore prevented the adoption of any of these designs. The first difficulty being now happily removed, we may probably find the others disappear be- fore the clever design and skilful labour of the present day. A practical application of mortice and tenon bricks has been for some time before the public, in a patent for “ a new method of constructing a self-supporting fire- proof roof, and other parts of buildings, with bricks and tiles formed from an improved machine.” Blocks are prepared, of various forms (wedge-like for arches and roofs), and having tenons and corresponding mortices on their opposite sides. • That the notion now brought forward of fashioning bricks to fit into eacli other is not exactly new, will be apparent from the record that, on April 1+th, 1795, Edmund ( artwright obtained a patent for a “new principle” for fixing bricks, stones, &c., for walls and arches, to mutually lock into, or cramp each other by grooves. APPENDIX. 187 An example of a structure formed mainly of these blocks, is to be found in Saint Paul’s school, at Oxford. The school room is 20 feet wide, and 55 feet long ; and its roof covering is supported on terra cotta ribs, with trans- verse sleepers of the same material. The mullions and joints of the win- dows, the chiranies, copings, and many of the ornaments, are all of terra cotta, — and, indeed, carpenter’s work is entirely dispensed with throughout. The advantages of this construction, for resisting fire, &c., are self-evident. Hoof coverings of clay are now produced in an endless variety of orna- mental and useful patterns. Plain tiles are now no longer plain, being rendered highly ornamental, with curved and serrated edges. Ridges are also made ornamental, with vertical tiles, fitted into grooves in the top edge of the ridge tile. Ornamental tiles, of ingenious forms, are also provided to terminate gables and eaves ; and edged, curved, or Italian tiles are now put within our reach. Ornamented bricks and cornices, mouldings, and indeed all similar archi- tectural details are now prepared from clay as the principal ingredient. The materials for these articles are very carefully selected, ground and com- bined, and the hydraulic press is used in the process of moulding, by which all air and moisture are so completely forced out as to obviate the necessity for slow drying before baking. These articles have a vitreous character, and are impervious to damp and rain. They may likewise be painted and grained with the utmost facility. Class 27, entitled “Manufactures in Mineral Substances, for Building or Decorations,” in the Exhibition, embraces the specimens of clay, slate, stone, and similar articles adapted for building purposes, some of which we have noticed above. They will be found at the west end of the building, and on the north side, some of the larger specimens being placed outside the build- ing at the west end of it. Bricks, tiles, pipes, vases, architectural ornaments of many kinds, metallic lava paving (already noticed), stuccoes and cements in great variety, spars and marbles, enamelled slate, mosaic pavements of highly vitrified coloured clays, encaustic and ornamental tile-work, terra cotta in all forms of ornament and usefulness, chimney pieces of iron and glass, waterproof brick, a bath in one piece of fire-clay plated with porcelain and glazed, rhomboidal bricks, articles in artificial stone, &c., &c., are among the objects of interest and importance. In cements, several specimens and illustrations are furnished ; thus, 42 ordinary bricks are shewn adhering one to another by the tenacity of Port- land cement, and also a mass of it which required 151 tons to crush it. A screen of Parian cement is also shewm, of which the peculiarity is that w r hen applied on the walls or lathing of buildings, it crystallizes so rapidly that it may be painted on the following day, or papered with papers of the most delicate tints. The roof tiles and other articles of terro-metallic, are displayed in great variety, as roofing tiles, ridge tiles, hip tiles, valley tiles, paving and pugging tiles, skirting tiles, channel tiles, flue cover tiles, wall coping tiles, dished tiles, paving bricks, fire bricks, and grate bricks, drain grates, garden edging, drain and conduit pipes, &c. W. J. AND J. SEA KS, PRINTERS, IVY LANE, ST. PAUL’S. ' ^ 1 H , >p INDEX. Aberdeen Granite, Prices of PAGE PAGE 52 Boarding, Prices of Deal. . 116 „ Pier 1* Boasting in Masonry . 43 Aberthaw Lime . 26 Boiler Surface . 179 Absorbing powers of Substances 23 Bolsover Stone . 39 Albert, Model Houses by Prince 186 Bond in Brickwork . . L 8 Angle Iron 164 Bond in Masonry . . . 40 APPENDIX. 1 86 Boring Tools . 16 Arches .... 55 and 65 Brads, Prices of . 116 Ardrossan Harbour . 14 Bramley Fall Stone, Prices of. Brard’s Disintegrating Process . 50 Areas, Blind . 22 . 39 Arris .... 43 Breast Walls . . 45 Artificial Foundations 4 Brestsuinmers, Rules for . . 77 Ashlar .... 42 Brick .... . 57 „ Specification of 43 „ Absorbing Powers of . 24 Ash, Prices of. 116 „ Arches . . 65 Asphalte, Absorbing Powers of 24 „ Walls . . 63 „ in Foundations. 21 Bricks, Hollow 58 aud 186 ,, Prices of . 130 „ Mortice and Tenon . 166 „ Weight of 169 ,, Ornamental. . 187 Augers for Boring . 17 Brickwork, „ Measuring . 62 . 67 Backing to Masonry 46 „ Prices of. . 69 Balls in Iron Making 136 „ Reduced . 67 Bar Iron, Weight of 167 ,, Weight of . 68 Bars of Cast Iron, Table of 142 Bridge Foundations. 13 Bastard Ashlar Work 46 „ over the Shannon, ] Iron 12 Bath Stone, Cost of. 49 „ Blackfriars . 14 Battens .... 101 and 113 „ Maidenhead . 65 Bavins or Fascines . 13 „ Westminster 14 Beams, Bernoulli’s Experiments on 143 Bridges of Malleable Iron at Glas- ,, Iron Deck . 163 gow and Gainsborough . 155 „ Neutral Line in . 143 „ of Timber . 96 „ Rules for . 77 Bridging Joists 90 Beech, Absorbing Powers of 24 Bright Iron . 135 ,, Prices of 116 Brunswick Theatre Roof . 156 Belidor’s Encaissements andFascines 13 Building Act . 19 Bernoulli’s Experiments on Beams, Buttresses . 55 &c . 143 By-Pole .... . 72 Bethell’s Seasoning Timber . 16 and 75 Beton .... 14 Cable Bolt Iron . 136 Bevel .... 53 Caen Stone 47 Bevelled Halving . 83 „ Cost of . . 49 Binding Joists. 90 Caissons .... 14 Birch, Prices of 116 Camberslip . . 66 Birmingham Theatre Roof 106 Carpenter’s Work, Measuring and Blackfriars Bridge . 14 Pricing . Ill Blind Areas . 22 Carpentry, Constructive . . 82 Block and Course Work . -45 Cast Iron, Table of Bj.s of . 142 Blooms in Iron Making . ; • ;i36 Tensile Strength •>i. . . 140 190 INDEX. PAGE PAGE Cast Iron, Transverse strength of 141 Dampness iuFoundations,To prevent 21 „ Girders, Rules for . 144 Darley Dale Stone 35 „ „ Trussed . 153 Dashhour, Pyramid of . 8 Cast Lead .... 122 Castle Hill Stone, Prices of . 51 Data for Scantlings of Roofs, &c. . 111 Caulking. .... 152 Deal Boarding, Prices of 116 Ceiling Joists .... 90 Deals ...... 113 Cement Foundations 20 Deck-beam Iron .... 168 ,, Iron .... 149 Deflan Roofs . . . . ’ . 131 „ Roofs .... 131 Derrick ..... 72 Cements. .... 28 Details of Columns, Girders, &c. . 146 „ Absorbing Powers of . 24 Deverell’slmprovements inPile- driving 10 „ Fire Proof 29 Devil’s Claws, or Nippers 14 „ Prices of . 71 Dimensions of Chimnies 20 Chalk Foundations. 5 Disintegrating Process — Brard’s 39 Chamfers .... 43 Dogs for boring .... 17 Charcoal Iron .... 137 Domes of Timber .... 110 Chases ..... 65 Dorking Lime .... 26 Chat Moss Embankment. 13 Double Floor .... 90 Chilmark Stone 39 Dovetailed halving 83 Chimnies, Construction of 67 „ Mortice and Tenon 85 „ Dimensions of . 20 Dragon-beam .... 114 „ Foundations of . 20 Draining and Sewers . . 180 Chisel dressing 43 Draughts ..... 175 Chisels for Boring . 16 Dripping Eaves .... 131 Clay Foundations . 5 Drury Lane Theatre Roof 107 Clay Slate .... 118 Durbach, Sand Foundations used by Coffer Dam .... 13 Colonel ..... 10 Cold Blast Iron 135 Columns, Sections of Iron 138 Eaves, Dripping .... 131 „ Girders, & c., Details of 146 Egypt, Sand Foundations in . 8 Common Sewers 182 Elm, Price of .... 116 Concrete .... 27 Embankment over Chatmoss 13 Conducting Power of Materials 132 Encaissements .... 13 Construction of Floors . 87 English Bond .... 58 „ Fireproof . 171 Exhibition Building . 98, 129, 138, , 149 ,, Iron . 134 Extrados ..... 56 Constructive Carpentry . 82 Conversion of Timber 95 Fairbairn, Girders by Messrs. 154 Cooling, Rates of, in various Mate- Fall 72 rials .... 132 Farraaay on the Action of Sea-water Coping, Prices of . 49, 0, 51 on Cast-iron .... 15 Copper Coverings for Roofs 128 Fascines or Bavins 13 „ Gutters 129 Felspar ...... 30 „ Pipes .... 128 Finsbury Sewer .... 182 Corbels 65 Fir 74. 75 Corrugated Iron 125 „ Absorbing Powers of 24 Cost of Masonry and Construction 47 „ Prices of 116 Cottage Stove .... 133 Fire-bricks .... 58 , 133 Counterforts .... 66 Fire-proof Cement 29 Coursed Rubble Masonry 46 „ Construction 171 Craigleith Stone 35 „ Flooring 174 Cramps 43 ,, Houses .... 172 Crow’s Foot for Boring . 17 ,, Warehouses at Liverpool 172 Curb, Prices of. 60, 51 Flange Joints 149 „ Roof .... 99 Flashings ..... 123 Cutting Iron .... 136 Flat Cement Roofs 131 Flat Roofs, Coverings for 121 Dam, Coffer . ••• • • • • * • ; • • • • • ... •* • • •• :: ...» ! 5 • . . . . • • F45Ct §ewer 182 . ...... •••• :: • • • •* . • .j, f * j ... • .. INDEX. 191 Fleetwood Lighthouse Flemish Bond Flint Slate Hoors, Construction of . m Fire-proof . it of Gypsum . Flushing, in Masonry •i Recess for Footings Forge- iron Form of Roofs Foundations, Artificial it Asphalte . it in Bog, Moss, Peat, •• for Bridges, &c. it Cement it ChaiK it of Chimnies ,i Dampness in it Gravel, Loam, Clays, i, Natural it on Piles it in Rock n in Sand ii ,i in Egyj France, & ii in Slate tt Submarine Foundry Iron Framing Partitions it Wood-work France, Sand Foundations in Gables ..... . 113 Gallets ..... . 46 Galvanized Iron . 125 ii Prices of . 126 i, Thickness of . . 126 ii Weight of . 126 Garden-wall Bond . 58 Geometry of Masonry . 53 Girders, Columns, &c. . . 146 „ Fairbairn’s . 154 i, Malleable Iron . 153 ,, Rules for Cast-iron . . 144 ,i Trussed . . 94 ii ii of Cast-iron . 153 Glass Covering for Roofs . 129 Granite . 30 „ Absorbing Power of . 23 „ Prices of . . 52 ,, Weights of , . 52 Gravel Foundations 5 Gratings, Sewer . 184 Gravesend Pier . 14 Greenwich Hospital, Roof of Chapel of 104 Grey Stone Lime . . 26 Grit Stone, Prices of .50,51 Guaged, or Rubbed Arches . . 66 page 15 58 118 87 174 174 41 184 19 135 96 4 21 12 13 21 5 20 21 5 4 7 5 6 8 22 13 135 96 82 8 pe Guage of Sheet-iron Gulley-head . Gutters of Copper . n of Lead i, Prices of . i, Paxton Guy Ropes or Guys Gypsum Floors Halving, in Carpentry Hammer, or Pick-dressing Hammering Iron . Harbour, Ardrossan Haunches of Arches , Hayter Granite, Prices of Headers, in Masonry Heads, Prices of Rain-water- Hearth Trimmers . Hearting, in Masonry Heat, Effect of, on buildings Herring-bone Bond ii Trussing . Hip and Valley Roof Hollow Bricks Hoop Iron ,i Weight of Hornstone Hot Blast Iron Hot Water pipes ii Warming by . Houses, Fire-proof . it Model, by Prince Albert tt of Parliament Roofs . Hyde Park, Building in 98, 129, 138, and Hydraulic Limes .... page 126 184 128 122 123 129 72 174 83 42 136 14 56 52 40 123 90 46 20 58 88 114 8 aud 186 61 168 118 134 178 177 172 180 161 Impost Stones. Inclination of Roofs Instruments in Masonry . Intrados .... Introduction . . . Inverts .... Iron, Angle . ,i Bar „ Bridge over the Shannon „ Bright . „ Cable Bolt i, Cement . 1 1 Charcoal „ Cold Blast I, Columns I, Corrugated „ Covering for Roofs . ii Deck Beam „ Forge „ Foundry ,, Galvanized ,, Girders, Rules for Cast 149 25 56 96 53 56 1 63 164 167 12 135 136 149 137 135 138 125 125 163 135 135 125 144 192 INDEX. Iron Girders, Malleable . PAGE. . 153 „ Hoop .... . G1 • > » Weight of 168 „ Hot Blast 135 „ Malleable, Sections of 163 „ Manufacture of 134 „ Mottled .... 135 „ Pipes, Weight of 169 „ Roofs .... 156 ,, ,, of Houses of Parliament 161 „ ,, at Liverpool . 161 „ „ Prices of 160 ,, Round, Weight of . 166 „ Rules for Girders of Cast 144 ,, Sash Bar 167 „ Scrap .... » 136 „ Sections of Malleable 163 „ Sheet, Guage, Price, and Thick- ness of .... 126 >* » Weight of . 126 and 168 „ Square, Weight of . 166 ,, Stamped 137 „ Standards 137 „ Sttength of 137 „ T . . . . . 165 „ Tensile Strength of Cast 140 „ Transverse Strength of Cast 141 ,, Trussed Girders of Cast 135 „ White .... 135 Irregular Roofs, Rules for 115 Joggles ..... 44 Joint, Flange .... 149 „ Socket . . 149 Jointing in Masonry 42 Joists 88 »» Binding, Bridging, and Ceiling 90 „ Rules for 77 Kentish Ragstone . 47 » Prices of 51 Killas ..... 118 King Posts .... 99 Kyan’s Process for Timber 16 and 75 Large Timber Roofs . 103 Lava, Metallic . 130 Lead, Cast . 122 „ Coverings for Roofs . 121 »» Gutters . 122 »» Milled . 122 »» Weight of ledgers . . 124 72 Lewis . 55 Lias Lime . 26 Light-house, Fleetwood on Wyre . 15 •» Maplin Lime . 15 . . 25 Lime, Greystone . . . „ Hydraulic . ,, Lias . „ Prices of . Lime St. Station Roof, at Liverpool Limestone .... ,, Price of ,, Weight of Lintels Liverpool, Fire- proof Warehouses in ,, Large Iron Roof at . Loam Foundations . London Wall Sewer Lumps and Tiles, Prices of . Magnesian Limestones . Mahogany, Prices of Maidenhead Bridge Malleable Iron Girders . Sections of PAGE 26 26 26 71 1C1 35 36 and 48 36 and 52 . 42 172 161 5 182 71 Maltese Roofs Mansard Roof Manufacture of Bricks ,, of Iron Maplin Lighthouse Marble, Absorbing powers of 23 and 24 Margin, Draught . 43 Masonry, Measuiing 52 „ Setting . 54 Measuring Brickwork 67 ,, Carpenter's Work . 111 „ Masonry 52 „ Timber . 111 Merstham Lime 26 Metals, Conducting powers of 133 „ Weight of 170 Metallic Lava 130 Mica ..... 30 Middle Ages, Timber Roofs of 108 Milled Lead .... 122 Milne’slmprovementsinPile-driving 1 1 Mine ..... 134 Mitchell’s Screw-piles 15 Mitre joint .... 85 Model Houses by Prince Albert 186 Mortar ..... 27 Mortice and Tenon 83 ,, „ Bricks 186 Mottled Iron .... 135 Moulds, or Templates 54 Nails, Prices of 116 Nasmyth’s Improvements in Pile driving . * 11 Natural Foundations 4 Neutral line in Beams and Girders 143 Nippers, or “ Devil's Claws” . 14 35 116 (>;> 153 163 131 99 57 134 15 INDEX. ] 93 PAGE PAOE Oak 74 Potts’ Improvements in Pile-driving 1 1 „ Absorbing power of . . 24 Pozzolana .... . 28 „ Prices of . . 116 Prices of Asphalte Roofing . 130 Oolites . 35 ,, Brickwork . 69 Ornamental Bricks and Tiles . . 187 ,, Cement . 71 Oxford, St. Paul’s School at . . 187 „ Copper Pipes . 128 „ Galvanized Iron . 126 Parallel Angle Iron . 164 „ Iron Roofing . 160 Pargetting or Rendering . 67 „ Lime . 71 Paris, Partitions in . 173 „ Metallic Lava . . 130 Parker’s Cement . 28 ,, Pipes, Heads, Shoes and Parliament, Roofs of Houses of . 161 Gutters . 123 Parpoint Work . 46 „ Slates and Slating . 120 Partitions, Framing for . . 96 „ Stones . . .32, , 36, 48 ,, in Paris . 173 „ Stoneware Pipes . 180 Paving, Prices of . . . 49 to 51 „ Sundries . 71 „ Weight of . . 69 „ Terro Metallic Pipes . . 181 Paxton Gutters . 129 „ Tiles and Lumps . 71 Penrhyn Slate Quarries . . 119 ,, Zinc Covering for Roofs . 129 Petro Silex .... . 118 Pricing Carpenter’s Work . Ill Pier, Aberdeen 14 Prince Albert’s Model Houses . 186 „ Gravesend 15 Principal of Truss . . 99 Piers ..... . 64 Problems in Strength of Timber . 77 Pigs of Iron .... . 136 Public Sewers . 182 Pile-driving, Improvements in . 10 Puddling Iron . 136 „ „ Deverell’s 10 Purlines ..... . 101 „ ,, Milne’s 11 Putlogs . . 72 „ ,, Nasmyth’s 1 1 Putty Cement . 42 „ „ Potts’ 11 Pyramid of Dashhour 8 Pile-foundations 7 Pile- Rings .... 8 Qualities of Limestone . 38 „ Shoes .... 8 ,, Sandstone . . . 34 Piles, Action of Sea Water on . 15 Quarries for Limestone . . 36 Piles and Pile-driving 7 ,, Sandstone . . 32 Piles, Cast-iron . 15 „ Slate at Penrhyn . . 119 „ Hollow .... . 11 Quartz ..... . 30 „ Pneumatic . 11 „ Screw .... . 15 Rafters ..... . 99 ,, Sheet .... . 13 „ Rules for . 77 Piling Iron .... . 136 Ragstoue, Kentish . . 47 Pine Timber .... . 74 „ ,, Prices of . 51 Pipes, Copper . 12S Railway Bridges of Timber . 96 Pipes, &c. for Rain Water . 123 „ Iron Roof at Liverpool . 161 „ for draining . . 180 Rain water Pipes and Heads . . 123 „ for hot Water . 178 „ „ Prices of 123 „ of Copper, Weight and price of 128 Random Rubble Masonry . 46 „ Prices of . 123 Rebating .... . 84 „ Stoneware . 180 Recess for flushing Sewers . 184 ,, Terro-metallic . 181 Reduced Brickwork . 67 „ Weight of . 124 Refining Iron .... . 136 „ „ Cast Iron . 169 Reform Club House, Warming and Pitch of Roofs . 97 Ventilation . 176 Planks . 113 Rendering or Pargetting . 67 Plugs . 44 Respiration .... . 174 Pneumatic Piles . \ . 11 Retaining Walls . 45 Pole- plate .... . 101 Reveals ..... . 66 Poor Limes .... . 25 Rich Limes .... . 25 Portland Stone, Cost of . 49 Ridges ..... . 99 m INDEX. Ridges of Slate Rings for Piles Rock Foundations . Rolling Iron . Roman Cement Roof of Brunswick Theatre „ Chapel atGreenwichHospita „ Drury Lane Theatre . ,, Exhibition Building . ,, St. Paul’s Covent Garden „ Theatre at Birmingham ,, Westminster Hall Roofing at Liverpool „ of Asphalte „ Cements. „ Houses of Parliament „ Metallic Lava. ,, Prices of Iron Roofs, Copper Covering for ,, Covering for flat . „ Inclination, Pitch, or Form ol „ „ Table of „ Glass Covering for „ Iron Covering for „ Large Timber ,, Lead Covering for „ of Iron „ of Middle Ages . „ of Timber . „ Principles of „ Rules for Irregular „ Slate . „ Tile . „ Zinc Covering for Round Iron, Weight of . Rubbed Arches Rubbing in Masonry Rubble Masonry . Rules for Cast Iron Girders PAGE 121 8 5 136 28 156 104 107 129 104 106 108 161 130 131 161 130 160 128 121 96 98 129 125 103 121 156 108 96 99 115 119 121 128 166 66 43 46 144 Saddle-back 55 St. Paul’s Cathedral, Dome of. . 110 „ Church, Covent Garden, Roof of . .104 „ School, at Oxford . . 187 Sand Foundations .... 6 in Egypt, I &c. . . 8 Sandstones 30 „ Prices of . . 32 to 48 Weightof . 32 to 52 Sash-bar Iron, Weight of . 167 Scaffolding . . . .72 ,, of Whole Timber . . 72 Scantling* lor Joists, Girders, &c. . 90 n it Table of 92 „ of Roofs . . .Ill Scarfing 85 Scotch Castle Hill Stone, Prices of . 51 PAGE Scrap Iron .... 136 Screw Piles .... 15 Seasoning Timber . 74 Sea Water on Piles, Action of. 15 Section I. Foundations . 4 ,, II. Mortars, Cements, Concretes, &c. 25 ,, III. Masonry. 30 ,, IV. Brickwork 57 „ V. Timber, Woodwork, and Constructive Carpentry . 74 „ VI. Roof Covering. 118 M VII. Iron Construction 134 „ VIII. Fire Proof, Warming, Ventilation, &c. 171 ,, IX. Draining and Sewers 180 f , X. Appendix 186 Sections for Sewers . 183 Section of Iron Standards 137 Sections of Malleable Iron 163 Setting of Masonry . 54 Sewer, Common 182 „ Finsbury 182 „ Fleet .... 182 ,, Gratings 184 „ London Wall 182 „ Public .... 182 ,, Sections for. 183 „ Westminster 182 Sewers and Draining 180 Seyssel Asphalte 130 Shannon Iron Bridge 12 Sheet Iron, Thickness, Weight, Guage, and Price of. 126 ,, Weight of 168 Sheet Piling .... 13 Shells for Boring . 17 Shingling Iron 136 Shoes for Piles 8 „ Price of Rain Water 123 Sills, Prices of. 50, 51 Sinking ..... 55 Sinks, Prices of . . 49 to 51 Slabs, Weight and Price of Slate 120 Slate ..... 118 t> Absorbing Powers of . 23 , 24 i, in Foundations 22 » Quarries at Peuryn 119 ,, Ridges .... 121 Slates, Weight of . Smeaton’s Experiments on Limes 120 26 Smelting Iron. 135 Snatch Blocks. 72 Socket Joints . • . . . , 149 Soffit 56 Solder, Price of, &c. 124 Sow in Iron Melting 136 Specification of Ashlar Masonry 43 INDEX. 195 PAGE Spigots in Joints 149 Springs for Boring . 17 Square ..... 19 „ Iron, Weight of 166 Stamped Iron. 136 Standards, Iron 137 Steps, Prices of 50 , 51 Stone, Absorbing Powers of . 23 , 24 Stone-ware Pipes, Prices of 180 Stourbridge Bricks . 58 Stove, Cottage. 133 Straight Arches 66 Strength of Iron 137 „ Timber . 75 Stretchers in Masonry 40 Struts 99 Sub-marine Foundations. 13 Substances, Absorbing Powers of 23 Sundries, Prices of . 71 Surface of Boiler 179 Tackle 72 Tail Trimmers 88 Taper Angle Iron . 164 Tarras 28 T Iron 165 Templates or Moulds 54 Tenon and Mortice 83 „ Bricks 186 Tensile Strength of Cast Iron . 140 Teredo Navalis 16 Theatre, Roof of, Birmingham 106 ,, ,, Brunswick . 156 „ „ Drury Lane 107 Thickness of Galvanized .Sheet Iron 126 Throating .... M Through-stone 40 Tie Beams .... 99 Tiles and Lumps, Prices of 71 Tile Covering for Roofs . 121 „ „ Prices of 121 Tiles, Ornamental 187 „ Various 187 Tillers for Boring . 16 Timber, Absorbing Powers of 24 „ Bonding 61 „ Bridges 96 ,, Conversion of 95 „ Data for Measuring . 113 „ Domes 110 „ Kinds and Qualities of 74 „ Measuring 111 „ Roofs 96 „ „ Large 103 „ of Middle Ages 108 „ „ of Westminster Hall 108 ,, Scaffolding 72 , 73 „ Seasoning, Davidson and Symington’s • 74 PAGE Timber Strength of 7 1 Timber, Weight of . 76 Tin Plates 137 Tools for Boring Toothing 16 65 Trammel . , 5 1 Transverse Strength of Cast- iron 141 Truss .... 99 Trussed Cast-iron Girders 153 „ Girders 94 Twyres .... • 135 Uncoursed Rubble Masonry . 46 Valentia Slate Slabs, Prices, &c., of . 120 Valleys .... 114 Ventilation and Warming • ' 174 ,, „ of Reform Club House , # 176 Vicat’s Artificial Pozzolana m , 28 „ Experiments on Cement 26 Voussoirs • 56 Wainscot, Price of . 116 Walings 7, 13 Wall-Plates . 100 Walls, Breast . 45 „ Brick . 63 ,, Retaining . . . 45 Warming and Ventilation . 174 „ of Reform Club House 176 „ bv Hot Water . 177 Weathering . 55 Weight of Angle Iron 164 „ Asphalte 69 „ Bar Iron 167 „ Brick-work 68 ,, Cast-iron Pipes 169 „ Copper Pipes 128 „ Galvanized Iron , 126 „ Hoop Iron 168 „ Iron 165 „ Lead 124 „ Metals . g 170 „ Paving . 69 ,, Round Iron . 166 „ Sand, Clay, &c. 69 „ Sash Bars, &c. 167 „ Sheet Iron # 9 168 „ Square Iron . , . 166 „ Stone .... „ Timber .... 52 76 „ Zinc Covering for Roofs . 129 Welsh Lumps • . 58 Westminster Bridge 14 „ Hall, Roof of 1 os „ Sewers , m 182 Whetstone Slate , # 118 White Ants . 16 „ Iron 135 196 INDEX. Whole Timber Scaffolding PAGE . 72 Windsor Bricks . 58 Woods, Prices of . 116 Wood-work, Framing of . 82 PAGE Yorkshire Stone, Price of 50,51 Zinc Covering for Roofs . 128 Page 25, „ 30, „ 74, „ 74, „ 77, „ 78, „ 92, „ 96, „ 96, » 114, „ 115, ,, 136, „ 144, „ 155, „ 155, ERRATA. line 1, for “ CEMETSN,” read “ CEMENTS.” „ 6, for “ Brand’s,” read “ Bkard’s.” „ 3, for “ Quantities,” read “ Qualities.” „ 9, /or “ Joists,” read “ Joints.” „ 19 from bottom, /or “say,” read “ sag.” „ 6 from bottom, for “ 42,465,” read “ 42,546.” „ 2, /or “ Sad?,” read “ -S' a d 2 .” ,, 3, the word “ blea” should be in italics, thus, “ blea .” „ 4, take out the sign, “ + •** „ 5 from bottom, for “ support the hipp-rafter,” read “ support the hip- rafter.” ,, 7 from bottom, for “ G I,” read “ C I.” „ 13 from bottom, the semicolon following the word “ various,” should precede it. ,, 23, /or “ 112,” (in some copies,) read “ 120.” „ 12 from bottom, for “13 X 4 X 30,” read “13X4 + 30.” „ 8 from bottom, for “ 3fU Olin.,” read “ 3ft. 0|in.” NEW PUBLICATIONS ON ARCHITECTURE, ENGINEERING, ETC. 1 . 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Imperial 4to., 24 Plates, 10s. Wood’s Designs for Furniture and Decoration. 24 Plates coloured, large 4to., £ 3 . 3s. Wyatt, (M. D.,) Specimens of the Geometric Mosaic of the Middle Ages. 1 vol., folio, 21 Piates, J02. 12s. 6d. Zahan’s Coloured ornaments, chiefly selected from Pompeii, In Numbers, (19 published,) each, 10s. 6d. OX STAINED GLASS. Carter’s Antient Painting and Sculpture in England, Edited by Douce and other Artists, large thick folio, £ 8 . 8s. Divers Works of Early Masters, containing the Productions of Albert Durer, and others, the Plates magnificently executed in Gold and Colours, with Examples of the finest Stained Glass in the Cathedrals of Belgium, 2 vols., folio, handsomely half- bound, £10. 10s. Examples of Antient Stained Glass in the Churches and other Buildings of London, folio, £1. Is. Fowler’s Illustrations of the most remarkable Examples of Antient Stained Glass and Mosaic Pavements, 2 vols., atlas folio, 54 coloured Plates, scarce, £21. Hints on Glass Painting. 2 vols., 8vo., 75 finely coloured Plates of old Examples, £1. 10s. Laysterie’s Grand Work on Stained Glass. Numerous coloured Plates, forming a Magnificent Series of Antient Examples, large imperial folio. Lyson’s Gloucestershire Antiquities. Numerous Plates of Antient Glass in Fairfordand other Churches, a most useful book, folio, £3. 13s. 6d. Stained Glass in the Cathedral of Bourges. 26 large imperial folio Plates, coloured by Hand in the most Masterly Style, and edited by the Jesuits of France. 0 a ARCHITECTURAL AND ENGINEERING PUBLISHERS. 23 Warrington’s Designs for Stained Glass, according to the Ancient Style. Drawn by Rawlins, 1 vol., folio, £6. 6s. HERALDRY. Berry’s Encyclopaedia Heraldica. 3 vol., 4to. flue Plates, £6. 16s. 6d. Donaldson, (W.) Lectures on Heraldry. 2s. Glossary of Terms used in British Heraldry. 8 vo., 700 Woodcuts, 16s. Sharp’s Book of Crests. 4to., 12s. WORKS ON SEPULCHRAL MONUMENTS, &c. Bellori et Caussei — Plates of the Crypts at Rome, and of the Tomb of the Nasi, 1 vol., folio, £l. 10s. Blore’s Monumental Remains. 1 vol., 4to., 30 Plates, all Gothic, £1. 10s. Borsato — Opera Ornamentali. 60 fine folio Plates of Monuments, Altars, Chimney Pieces, &c., £ 2 . 2s. Cotman’s Sepulchral Brasses in Norfolk and Suffolk. 2 vols., imperial 4to., 175 Plates, £ 6 . 6s. Designs for Monuments and Chimney Pieces, by W. Thomas, Architect. Imperial 8 vo., Plates, 16s. Faulkner’s Monuments, Tombs, and Tablets. Plates, 4to., 10s. 6d. Gery’s Monumental Tablets. 12mo., 10s. 6d. Gough’s Sepulchral Monuments. 3 vols., folio, scarce, £10. 10s. Imbard — Tombeaux de Louis XII. et de Francois I. 1 vol., small folio, 29 Plates, £\. 4s. Maliphant’s Designs for Tombs, Mural Tablets, &c. 31 Plates, 4to., £1. Is. Manual for the Study of Monumental Brasses. 1 vol., 8vo., 56 Woodcuts, 10s. 6d. Northamptonshire (Monuments of). Small 4to., 18s. Pere la Chaise — Monuments, Tombs, and Tablets from this celebrated Cemetery. 1 vol., 4to., £ 3 . 10s. Stothard’s Monumental Effigies of Great Britain. 147 finished Etchings, some beautifully Illuminated in Gold and Colours, 1 vol., folio, £ 8 . 8s. Toscane (Monumens de la). 1 vol., 4to., numerous Outline Plates, £ 2 . 12s. 6d. Tottie’s Monuments and Tablets. Folio, 3s. 6d. each Number. Just Published, New Work on Roofs. By E. W. Trend all, Architect. 30 Plates, cloth lettered, 15s. 1850. m ■ ILLUSTRATED WORKS Alhambra (The). M. I. Goury and O Jones’ Plans, Elevations, Sections, and Details of the Alhambra, with Complete Translation of the Arabic Inscriptions, and Historical Notices, English and French, Plates, India Proofs, and Emblazoned, superbly half- bound in morocco, gilt edges, 2 vols., complete. Armes et Armures, Meubles et autres Objets du Moyen Age et de la Renaissance. Par Asselineau. 144 foiio Plates, price £5. 15s. 6d. Art-Union Prize Annual, for 1845-6, Containing 250 Magnificent Engravings of Pictures selected by the Prize-holders of the London Art- Union for 1846, in Mezzotinto and Line, by Henry Melville. Small paper, £1. Is. ; large paper, £3. 3s. for 1847, Containing 275 Engravings, cloth elegant, £1. Is. ; large paper, £3. 3s. for 1848, £1. Is. ; large paper, £3. 3s. Canova’s Genuine Works, Engraved in Outline by Moses, 2 vols., bound in morocco, most elegantly designed, (pub. at £10.) £4. 4s. Claude’s Liber Veritatis. A collection of 300 Engravings in Imitation of the Original Drawiugs. 3 vols., folio, (pub. at £31. 10s.,) £10. 10s. Cooper’s Splendid Groups of Cattle, Drawn from Nature, royal folio, half-morocco, 26 Plates, (pub. at £4. 4s.,) £3. Daniell’s Oriental Scenery and Antiquities. 150 Splendid Coloured Views of the Architecture, Antiquities, and Landscape Scenery of Hindoostan. 6 vols. in 3, elephant folio, elegantly half-bound morocco, gilt backs and edges, (pub. at £210,) £52. 10s. Egyptian Antiquities, Containing a Complete Account of Antient Egypt and its Present Remains, by Professor Long. Woodcuts, 2 vols., 12mo., cloth lettered, 4s. 6d. Elgin Marbles in the British Museum. 2 vols., 12mo., 200 Cuts, 4s. 6d. Engravings after the Best Pictures of the Great Masters, including those of Rembrandt, Rubens, Claude, Murillo, &c., &c. Imperial folio, proofs before the letters, £5. 5s. Engravings from the Pictures in the National Gallery, A Series of 29 Plates, from the Finest Paintings in the Gallery, including the Works of Correggio, Paul Veronese, Vandyck, Gainsborough, Reynolds, and Wilkie, with Descrip- tions in English and French. Imperial folio, large paper, very handsomely half-bound in morocco, with gilt leaves, (pub. at £16. 16s.,) £6. 16s. 6d. — Cheaper Edition, £3. 3s. Flaxman’s Compositions from Dante, Oblong 4to., half-bound morocco, (pub. at £4. 4s.,) £2. 2s. Studies of Anatomy for Artists, Royal folio, cloth, £1. Is. — Outlines, illustrative of Homer’s Iliad and Odyssey, Ovid and iEschylus, 4 vols., oblong folio, £5. ; or each, £1. 5s. Lectures on Sculpture, 8vo., numerous Plates, cloth, 18s. 0 0 ARCHITECTURAL AND ENGINEERING BOOKSELLERS. 25 S Flaxman’s Book of Prayer. Folio, finished Etchings, cloth, £1. Is. | Florence Gallery. 4 vols., folio, containing more than 200 line Engravings of the Paintings and Sculpture of this splendid collection. Original binding, £18. 18s. Fosbrooke’s British Monachism; or, the Manners and Customs of the Monks and Nuns of England. Plates and Cuts. 8vo., 16s. Encyclopaedia of Antiquities and Archaeology. 145 Plates and Cuts, 2 vols., 8vo., £1. 11s. 6d. Galerie, par Le Brun, of the Flemish, German, and Italian Schools. 200 Plates, 4 vols. in 2, folio, £14. 14s. Galerie de Lucien Buonaparte. Very scarce, folio, numerous Plates, cloth, £3. 3s. Galerie de Rubens. Coloured Plates, folio, cloth, scarce, £4. 14s. 6d. Gallery of Pictures by the First Masters of English and Foreign Schools, ' with Biographical Notices by Allan Cunningham. 73 Plates, (pub. at £3. 3s., 1 £1. 6s. Gell and Gandy’s Pompeiana. Upwards of 100 Beautiful Engravings, 2 vols., royal 8vo., (pub. at £7. 4s ., ) £3. 3s. : Haghe’s Royal Lodges at Windsor Park. Folio, very beautiful Plates, (pub. at £3. 3s.,) £2. 2s. i Sketches in Holland, Belgium, &c. 3 vols, folio, of Exterior and Interior Views, Tinted, each, £4. 4s. ; coloured and mounted as drawings in portfolio, £10. 10s. each. Hakewell’s Picturesque Tour in Italy, from Drawings by Turner, and beautiful Outlines of the Chief Museums of Sculpture and Paintings, imperial 4to., large paper, £2. 12s. 6d. Harding’s Sketches of the Park and Forest; A beautiful work on Forest Scenery, Trees, and Landscape Gardening. 26 Places in the Tinted Style, royal folio, £2. 12s. 6d. Hardinge’s, Hon. Mr., Illustrations of Campaigns in India. Lithographed by J. D. Harding. Folio, £5. 5s. ; mounted as drawings, £10. 10s. Herring’s (G. E.) Views and Scenery on the Danube, Folio, half bound, £2. 10s. Mountains and Lakes. 20 Plates, imperial 4to., £1. Is. ; coloured to imitate drawings, £2. 2s. Hope’s Costume of the Avtients. 2 vols., royal 8vo., 320 Plates, £2. 5s. Italian School of Design, Containing 100 Plates, after Original Paintings by the Great Masters in the Collection of Her Majesty Imperial 4to., half-morocco, (pub. at £10. 10s.,) £3. 3s. Kingsborough’s (Lord) Antiquities of Mexico, Consisting »of upwards of 1000 Plates, beautifully coloured. 9 vols, imperial folio, half- ; hound morocco, (published at 200 guineas,) £63. ; plain copies, £36. Knight’s (Henry Gaily) Ecclesiastical Architecture of Italy. 2 vols., folio, 81 Plates, elegantly half-bound morocco, £5. 5s. each. Saracenic and Norman Remains. Imperial folio, half-morocco, 30 Plates, price £3. 13s. 6d. Lear’s Landscape Illustrations of Italy, Just Published, fine, Tinted Plates, 2 vols., £7. 7s. Illustrations of the Antient and Modern Buildings of Rome, fine Tinted Plates, folio, £2. 12s. 6d. F 0 — 26 Q ATCHLEY AND CO., 106, GREAT RUSSELL STREET, LONDON, L’Espagne Artistique et Monumentale. 2 vols., folio, 96 Plates, (pub. at £25,) £15. Liverseege’s Works, Complete in 1 vol., folio, 37 Plates, beautifully Engraved in Mezzotinto, half-bound morocco, (pub. at £6. 6s.,) £2. 12s. 6d. Coloured Plates, (pub. at £10. 10s.,) £4. 4s. Lyson’s Environs of London. 5 vols., 4to., (pub. at £10. 10s.,) £2. 10s. Gloucestershire Antiquities. 110 Etchings, some coloured, 1 vol., folio, lialf-morocco, price £2. 10s. Magna Britannia ; Being a Concise Topographical Account of the Counties of Bedford, Berks, Buckingham, Cambridge, Cheshire, Derby, and Devon, 10 vols. in 8, 4to., Plates, (pub. at £27.,) £5. 10s. Mazois Pompeii, containing a Complete Series of Architectural Drawings in outline, with some Coloured Plates, 4 vols., folio, Plans, Elevations, and Sections, £21. Pompeii. 2 vols,, £10. 10s. Mexico Illustrated. A splendid and cheap work, 26 Tinted Plates, letter-press in English and Spanish, price £4. 4s. ; Coloured and Mounted as Drawings, £10. 10s. Meyer’s Illustrations of British Birds, consisting of Coloured Figures of Birds indigenous to Great Britain, or that visit the British Is'ies, accompanied with Fac- similes of their Eggs, all Coloured by hand, numerous Plates 4to., price £45. Meyrick’s Illustrations of Antient Arms and Armour. A Series of 150 very fine Etchings of the Collection at Goodrich Court, with Historical and Critical Notices, by Sir Samuel Rush Meyrick, LL.D., 2 vols., imperial 4* o., r e atly half bound morocco, (pub. at £11. 11s.) £4. 14s. 6d. Moses’ Antique Vases, Candelabra, and other Architectural Ornaments. 170 Plates, 4to., £l. 5s. Moyen Age Monumentale et Archaologique. 282 folio Plates, £12. 12s. Pittoresque. 180 Plates, half-bound morocco, £10. Muller’s Francis the First. 25 Facsimiles of Original Drawings of the Costumes, Fetes, and Ceremonies of the Renais- sance Period, mounted as drawings, in folio, £10. 10s. Murphy’s Arabian Antiquities of Spain, Representing, in Highly Finished Engravings, the most Remarkable Remains of the Archi- tecture, Sculpture, Paintings, and Mosaics of the Spanish Arabs now existing, 1 vol., large atla3 folio, £12. Ancient Church of Batalha, in Portugal. 27 Plates, by Lowry, (pub. at £6. 6s.,) half-morocco, £2. 10s. “ This is one of the most celebrated Monastic edifices in Europe.” — Beckford. Musee Fran^ais. 4 vols., imperial folio, superbly bound in morocco, with joints, very fine copy. Mus4c Napoleon. 11 \ols., royal 8 vo., containing several hundred Line Engravings of the Paintings and Sculpture collected by Napoleon, £12. 12s. Mus4e Royal, 2 vols., imperial folio, corresponding with the Mus6e Franfais. Nash’s Picturesque Views of Paris. Plates, 2 vols. 4to., £1. 18s, Mansions of England in the Olden Time, Four Series, each containing 26 Drawings of Exterior and Interior Views, Plain, £4. 4s. ; Coloured and Mounted in portfolio, £10. 10s. o p ARCHITECTURAL AND ENGINEERING PUBLISHERS. — o 27 Nash’s Architecture of the Middle Ages, Plain, £4. 4s. ; Coloured Plates, £10. 10s. Neale’s Views of the Seats, Mansions, and Castles of England. 2 vols., 4to., nearly 400 Views, Indian proofs, £3. 13s. 6d. Prout’s Sketches in France, Switzerland, and Italy, Folio, half- bound, with the Plates on India paper, scarce, £6. 6s. Hints on Light and Shade, 20 Plates, royal 4to., (published at £2. 2s.,) £1. 5s. Sketches at Home and Abroad ; Being Examples of the Interiors and Exteriors of Gothic Buildings, imperial 4to., 48 Plates, (published at £3. 13s. 6d.,) £2. 2s. Pugin’s Glossary of Ecclesiastical Ornament and Costume. One magnificent vol., royal 4to., half morocco, £7. 7s. Silvestre Paleographic Universelle, ou Collection de Fac Simile d’Ecritures, de tous les Peuples, et de tous les temps, 4 vols., atlas folio, containing upwards of 300 Plates most richly illuminated, half-bound, morocco, gilt edges, (pub. at £90,) £60. Silvestre’s Great Work of Ornamental Alphabets. 60 Plates, some Coloured, atlas folio, price £2. 2s. Stothard’s Monumental Effigies of Great Britain. 147 beautifully finished Etchings, folio, half morocco, £8. 8s. The same, large paper, splendidly illuminated, (published at £28,) £12. 12s. Strutt’s Dresses, from the Establishment of the Saxons in Britain till the Present time, 2 vols., 4to., 153 Plates, cloth, £4. 4s. The same, Coloured Plates, half morocco, £7. 7s. ; Illuminated in Gold, Silver, and Opaque Colours, £20. Regal and Ecclesiastical Antiquities of England, royal 4to., 72 Plates, £2. 2s. ; coloured Plates, £4. 4s. ; Illuminated in the Missal Style, uni- form with the Dresses, £12. 12s. Taylor’s (Frederick) Portfolio of Sketches on the Continent. Coloured Plate*, £10. 10 s. Thorwalsden’s Statues, Bas-reliefs, &c. Atlas folio, £2. 2s. Views from the Gardens of Rome and Albano. Drawn by George Vivian, Esq., and Lithographed by J. D. Harding, folio, £5. 5s. Vitruvius Britannicus. By Robinson. Views, Plans, and Elevations of Woburn Abbey, Hatfield House, and Hard- wicke Hall ; to whioh is added Cassiobury House, edited by John Britton, 50 Plates, imperial folio, half morocco, £3. 13s. 6d. Castle Ashby, (Pub. at £3. 3s.,) £1. Is. Wightwick’s Palace of Architecture, a Romance of Art and History, 211 Examples, 1 splendid vol., imperial 8vo., fpub. at £2. 12s. 6d.) £1. 5s. Wilkie’s (Sir David) Sketches in Egypt. 25 Tinted Plates, folio, £4. 4s. Windsor Castle. ^ _ , T . w . Interior and Exterior Views of Windsor Castle, from Original Drawings by Joseph Nash. Esq., made under the inspection and patronage of Her Majesty, Coloured lac Similes, io in number, half-bound morocco, gilt edges, £21. (Pictorial and Practical Illustrations of). From a Series of Drawings by Messrs. Gandy and Baud, with Historical and Descriptive Letter-press by John Britton, F.S.A., &c., £5. 5s. Zahn’s Pompeii and Herculaneum. Complete in 20 Parts, containing a Magnificent Collection of Coloured Plates of the Archi tecture and Ornaments of these Cities, forming 2 vols., folio, £30. _ © a — PRACTICAL WORKS. Architectural Precedents, with Supplement. 1 vol., 8vo., Plates and Cuts, £1. 3s. Bartholomew’s Specifications of Practical Ar- chitecture. 1 vol., 8vo., Cuts, £\. 8s. Hints on Fire-Proof Buildings. 2s. Davy on Foundations. 1 vol., 8vo. Plates, 12s. Emy, Traite de l’Art de la Charpenterie. 1 atlas f. lio of Plates, and 2 vols. Text. £4. 4s. Isabelle, les Edifices, Circulaires, et les Domes. In large folio Parts, 10s. fid. each. (16 published). Jebb (Mayor) on the Construction and Ventila- tion of Modern Prisons. 4to., Plates, 12s. Krafft, Traite de l’Art de la Charpenterie. New edition. 2 vols., folio, 260 Plates, £ 7 . 7s. Supplement of 40 Plates. £ 2 . Langley’s Antient Masonry. 2 vols. folio, Plates, £1. 11s. fid. Machinery of Theatres. Large folio, £\. Is. Nicholson’s (P.) Practical Builder. 2 vols., 4to., neat, £ 2 . 12s. 6d. Architectural and Engineering Dic- tionary. 2 vols., 4to., £4. 4s. Nicholson’s Practical Carpentry, and Joinery, and Cabinet- making, 90 Plates, £ 1 . 10s. Masonry, Bricklaying, and Plaster- ing. 60 Plates, £1. 10s. Nicholson and Tredgold’s Theoretical and Practical Treatise on the Five Orders of Ar- chitecture, £ 1 . 10s. Nicholson’s Principles of Architecture. 3 vols. 8vo., upwards of 200 beautiful Examples of Architecture, £ 2 . Treatise on the Construction of Staircases and Handrails. 39 Engravings, 4to., 10s. Art of Masonry and Stone-cutting. 43 Plates, 12s. on Projection. Numerous Plates, 1 vol., 8vo., £1. Is. Rondelet, Traite Theorique et Pratique de l’Art de Batir. 5 vols., 4to., and 210 Plates, £5. 5s. Supplement, par Blouet, 2 vols., 4to., Plates, £3. 3s. Tredgold’s Carpentry. Third Edition, by Barlow. 1 vol., 4to., 50 Plates, £2. 2s. MISCELLANEOUS WORKS. Analytical Register of Awards. 12rao., 4s. fid. Architects’ Pocket-book for 1848. 6s. Bayldon’s Art of Valuing of Rents and Tollage. 8vo., 10s. fid. Brown’s Principles of Perspective. 1 vol., 4to., Plates, £1. 5s. Browning's Proposed System for Valuing Carpenters’ and Joiners’ Work. 1 vol., 8vo., 7s. 6d. Gibbon on Dilapidations. 8vo., cloth, 9s. on the Law of Fixtures. 12mo., 3s. 6d. Gwilt’s Encyclopaedia of Architecture. Up- wards of 1,000 Woodcuts, thick 8vo., £2ft. 12s. fid. Gwiit’s Notitia Italiana ; or, Notices of the most remarkable Buildings in Italy. 8vo., scarce, 12s. Rudiments of Architecture. 17 Plates of the Orders, with their Parts and Propor- tions, 8 vo., 12s. — ■ — — Sciography ; or, Examples of Shadows. 8 vo., 24 Plates, 10s. 6d. Hoskino’s Treatise on Architecture, from the ‘‘Encyclopaedia Britannica.” 4to., 15s. Regulations for Buildings. 8vo., 7s. 6d. In wood’s Tables for the purchasing of Estates. 8vo., 7s. Jopling, the Practice of Isometrical Perspec- tive. Plates and Figures, 8vo., 5s. Dr. Brook Taylor’s Principles of Linear Peispective. Plates and Diagrams. 8 vc., 10s. fid. Le Bas, Dictionaire Encyclopaedique de l’His- torie de France. 12 vols., 8vo., with 616 Plates of Antiquities, Architecture, Heraldry, Costumes, &c., £5. 5s. Price Books Published Annually: Crosby’s, 4s. ; Laxton’s, 4s. ; Taylor’s, 4s. ; Sky ring’s, 4s. ; Bushell’s Perpetual, 12s. ; Kelly’s, 8s. Prolusion es Architectonicae, by Wilkins, 1 vol., 4to., Plates, £1. Is. Quairemerf. de Quincy, Historical Dictionary of Architecture. 2 vols., 4to., £4. Reid’s Young Surveyor’s Preceptor, just pub- lished in 1 vol., 4to., numerous Plates, 18s. fid. Smeaton’s Builders’ Pocket Manual. 12mo., 5s. Stuart’s Dictionary of Architecture. 3 vols., numerous Illustrations, £1. 10s. The Student, Architect, and Builders’ Guide in Measuring, &c. 1 vol., 8vo., 7s. 6d. Transactions of the Royal Institute of British Architects. Vols. 1 and 2, £1. 18s. 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