I ♦ 0 \ LONDON W« S. ORR tc C?, AMEN CORNER THE WORLD IN ITS WORKSHOPS: A PRACTICAL EXAMINATION OF BRITISH AND FOREIGN PROCESSES OE MANUFACTURE, WITH A CRITICAL COMPARISON OF THE FABRICS, MACHINERY, AND WORKS OF ART CONTAINED IN THE GREAT EXHIBITION. BY JAMES WARD. LONDON: WILLIAM S. ORR AND CO., AMEN CORNER, PATERNOSTER ROW. : ’ * ■ r TO THE RIGHT HON. THE EARL GRANVILLE, K.C.B., VICE-PRESIDENT OF THE BOARD OF TRADE, &c. &c. &c. -4- My Lord, To whom can I more appropriately address these volumes than to one who has been so largely instrumental in carrying out the grand object of which they are a humble and limited illustration ? Assuming that your Lordship w 7 ill approve of the contents of the second, as you did of the first, edition of the Wealth of the Woriel, and thanking you for the favour of your valuable suggestions, which have been carefully adopted, I have the honour to remain, My Lord, Your Lordship’s obedient Servant, THE AUTHOR. o r ■ . ' I CONTENTS. -♦- CHAPTER PAGE INTRODUCTION. 1 I. STEEL.17 II. SWORDS, GUNS, AND PISTOLS . . . . 28 III. PERCUSSION CAPS.36 TV. COPPER, BRASS, AND MIXED METALS . . . 39 V. STEEL PENS.4 5 VI. PIN-MAKING AND WIRE-DRAWING .... 47 VII. NEEDLES.51 VIII. BUTTONS . . ..55 IX. PLATE, SHEFFIELD PLATE, AND ELECTRO-PLATE . 62 X. TYPOGRAPHY, LITHOGRAPHY, STEREOTYPE . . 97 XI. MACHINERY, ETC.88 XII. AGRICULTURAL IMPLEMENTS.108 XIIT. GLASS.119 XIV. SCULPTURE.139 XV. WOOD-CARVING.162 XVI. DESIGNS AND DECORATIONS . . . . 167 XVII. PAINTING ON GLASS.175 XVIII. PAPER-STAINING AND PAPER-HANGINGS . . 183 XIX. CABINET WORK.192 XX. PIANOFORTES ....... 200 CONTENTS CHAPTER XXI. PAPIER MACHE .... XXII. POTTERY AND PORCELAIN XXIII. SILKS . XXIY. PRINTED FABRICS XXV. CARPETS ..... XXVI. THE ETCETERAS OF THE EXHIBITION PATENTS—PATENT LAWS PAGE 206 214 222 240 250 254 260 INTRODUCTION. -*- “ Have I made up my mind upon the Exhibition ?” you enquire. I have not; nor, indeed, can I at present. I have scarcely recovered from the bewilderment and confusion of mind which is incident to such a singular sight. In that wondrous structure there is study for a month, reflection for a year, and instruction for ever. At present I can merely discern a few outlines of its great industrial features, and the filling up of each outline is a world within itself. Look at that machine, for example; simple as it seems, it is the epitome of man’s industrial progress—of his untiring efforts to release himself from his material bondage. And how many thoughts, ideas, and experiments have been expended upon that apparently simple structure—how many brains puzzled, pained, ay, even paralysed, to bring it to its present usable state ? However, let us leave the comparative anatomy of that industrial phenomenon to some mechanical Cuvier—he alone can do justice to its illustration. Nevertheless, just analyse that fabric on the opposite side of the building ; it is so delicate in texture, and so beautiful in colouring. It would sorely puzzle even a practi¬ cal mind to enumerate the processes through which it must have passed ere it arrived at its present finished state. Look where you may, in fact, the same difficulties present themselves; the mind is barely able to take more than a skin-deep glance at the varied and surrounding objects, unless it happen to have been instrumental in the production of either one or other. And even if we make this conces¬ sion, how much have we diminished the difficulty ? “ I made that piece of silk down at Manchester, in a Jacquard loom, so I know all about it,” exclaims some well-meaning but dogmatic weaver, if you will only encourage him to speak his mind. Indeed, so my dear man, because you wove that piece of silk you conclude that you know all about it. You received, for instance, the warp in a dyed state, of which, I presume, you know little or nothing, for dyeing involves a knowledge of the rather mysterious science of chemistry, which requires a special study. That is only one stage preceding your ope¬ rations upon it. Next comes the “ throwing ” of the silk, which you INTRODUCTION. 2 probably never saw; still it is a study of itself, requiring considerable mechanical skill, great knowledge of the raw material, and the capa¬ city to make the most of both. Then there is the raw material itself. What know you whence it came, how cultivated—whether hy Chris¬ tian, Mahommedan, or Chinese ? We need go no further. What you do know is invaluable; but it is only a tithe of the knowledge com¬ prised in that simple piece of silk. You know how to throw the shuttle, perhaps to put the warp in the loom, to pick off the fluff, if there chance to be any, to weave so many shoots to the inch, and to take home the work when finished for your pay. That is about the extent of your knowledge; however, it is as much as can be expected, and is very creditable to you. Ex uno disce. This simple but dogmatic weaver is a fair type of the majority of what are called “ practical ” spectators. “ Do I mean to say that practical minds are not capable of availing themselves of the improvements they may see in the Exhibition ?” I really do. Take the mass of what are called “ practical” minds, as a body they are nearly as inapt to appreciate and apply improvements as the mere loungers and idlers who saunter through the treasure- stored avenues of the building. They will look with perhaps a shrewder eye at the several objects upon the production of which they may have been partially engaged; but the result, in a majority of cases, will prove little more than a negative; they must wait for the thinldng few to lead them, from whom all practical knowledge of a valuable nature is derived. These few are the stars that guide the many in the true path of improvement; hut as yet they are below the horizon, gathering light, as it were, to shine steadily and clearly on the future coarse of their humbler “ practical” brethren. You remember the picture which political economists delight to draw when they want to demonstrate one of their favourite theorems.* They paint a man brought up in civilized life as cast upon a desert island ; he is without food, without clothes, without fire, and without tools. “We see the human being,” they say, “in the very lowest state of helplessness. Most of his preceding knowledge would be worse than useless, for it would not be applicable to his new position.” By way of alleviating his case they say, “ Let the land upon which he is thrown produce spontaneous fruits, let the climate be most genial, still the man would he exceedingly powerless and wretched.” No doubt. But why ? “ The helplessness of this man’s condition,” they tell us, “would principally be the effect of one circumstance: he * “ Capital and Labour Charles Knight. INTRODUCTION. 3 would possess no accumulation of former labour , by which his present labour might be profitably directed This is a somewhat fanciful picture, you will say ; but has it no pendant in practical life ? Place the same individual, for instance, in the Grand Transept of the Crystal Palace, with the prodigies of art, of science, and of labour before him, where the resources of human ingenuity are displayed in every variety of substance and form, and the chances are that he would experience a perplexity of mind fully equal, if not so painful as though he were upon the desert island, and the presumed destitution staring him in the face. What could he look at first, and how would he look at it, seeing that his preceding experi¬ ence, or, to use the precise term of the sages just cited, his accumula¬ tion of knoivledge, would be of comparatively little avail ? On the one hand, he would scarcely know how to provide against the destitution staring him in the face ; on the other, he would be equally puzzled to worm his way rightly and instructively through the intellectual zig¬ zag in which he must naturally find himself. Look where he might, his eye would soon become embarrassed by the novelty of the scene, both in form and material— “ A scene so various that would seem to be Not one, but all tbe world’s epitome.” His first sensation—and it must have been that of thousands who have visited the Exhibition—would be that of wonder and surprise at the overwhelming mass of beautiful objects which the skilled industry of the age had ranged before him ; when he had partially recovered from this state, his imagination might chance to take a turn in such a region of fairy revelry, but some time must necessarily elapse ere reason could exercise her influence, and calm down his mind to sit quietly on its judgment seat, to enable him to view things in a clear and truth¬ ful light. His state of mental helplessness, in fine, would be equally conspicuous whether contemplating the embarras des richesses in the great ark of industry, or placed in the supposed lowest state of human existence on the desert island. He would lack the necessary instruc¬ tion in both instances. In the retreat from Moscow—“ what has the retreat from Moscow to do with the Exhibition?”—Simply this, that the human mind, under the most opposite circumstances, sometimes exhibits a similarity of action, however the motives may vary. In the retreat from Moscow some of the soldiers were heavily laden with the spoils of the city, and Segur, in his account of that terrible event, gives a painfully ludicrous description of their embarassment when compelled by fatigue INTRODUCTION. 4 to abandon a portion of their treasures. There must have been a strange conflict in the minds of those harassed troopers—a fearful struggle between greed, on the one hand, and the apprehension of death on the other—as to what they should retain and what abandon in their hurried, uncertain, and melancholy route. A similar feeling, it is fair to presume, pervades the multitude of spectators while wan¬ dering through the wondrous avenues of the Exhibition, from the sheer want of a simple and judicious direction ; and the majority must leave those trophies of a peaceful conflict with the painful impression that they are utterly incapable of estimating the relative merits of the industrial combatants. Like the soldiers of Napoleon, the spectators are compelled to leave the spolia opima , if we may be allowed the phrase, behind them—not solely from the fatigue they endure to acquire it, but principally from incapacity to form a correct notion of its value. And it is in the nature of things that it should be so. JDid you ever experience a similar sensation when your young feet first paddled along the sea-shore ? Had you then no difficulty in making a choice of the objects everywhere around you ? We had. At the first sight of that multitude of shells and stones, which were so beautiful and diversified in appearance, so clear and so bright, the receding waves having just washed over them, our young mind was strangely perplexed. At length we picked up one, then another, then a third, and so on, the last always appearing the most beautiful, until we had gathered so large a quantity that we could scarcely carry them. Then came the time for ultimate selection—the most difficult of all tasks to our youthful fancy and taste, until reason determined the point to lie between our strength, on the one hand, and our choice on the other. The question, therefore, was partially settled, and we reduced our quantity to a comparative few, which appeared to our wondering and uninitiated eyes as the most rare and beautiful speci¬ mens of their kind. Nevertheless, we were guided more by caprice than by judgment; and showiness of appearance rather than intrinsic beauty and utility, which instruction alone can discern, were the prevailing qualities of our choice. “ What notion have I formed, then, of the Exhibition, after all my bewilderment and perplexity ?” I will endeavour to tell you. I think that its friends are a little too sanguine, and that its enemies are a great deal too doleful and condemnatory. It is much more likely to effect the good anticipated on the one hand than it is to inflict the evil so gloomily depicted on the other. Let us avoid extremes. INTRODUCTION. 5 u Premature, do you say ?” Not in my opinion ; it has taken place at precisely the right time; it is a natural consequence of a preceding cause. The error on the part of several of its opponents consists in mistaking it for a cause instead of a consequence. The elements to produce such a result have been long at work, and something of the kind has been quietly and gradually developing itself in the practical and calculating mind of the world for these years past, although the latter may be, in some degree, startled at its peculiar aspect and hear¬ ing. In fine, I view the Exhibition as natural a complement to the preceding movements of material industry, as a field of battle is to the concentration of armies, for “ Coming events cast their shadows before.” u The comparison is strained, is it ?” In what way is it strained. Has not all Europe been strenuously endeavouring, for the last quar¬ ter of a century, to bring each other into closer connection ? Have not railways enabled the Englishman to visit Yienna and Berlin, Paris and Dresden, as easily as he could Manchester and Edinburgh some twenty-five years ago ? And have not the same lines of communica¬ tion enabled the several inhabitants of those cities to pay England a similar compliment ? Having visited those great central points of civilisation, and finding something in each different to our own, it is natural that we should treasure that something in our minds, and also endeavour to realise it for the gratification of our senses. We see, for example, a piece of furniture, a pattern of silk, a porcelain vase, or any other object which strikes the eye as differing from what we are accustomed to, and the desire is naturally awakened to possess it. It is purchased, brought home, and most likely admired; others do the same, until the whole circle of society, both here and abroad, becomes more or less influenced by similar feelings. The possessors of these exclusive objects naturally prize them, and in several in¬ stances unduly vaunt their excellence, which creates a feeling of rivalry on the part of others who are not so fortunate, hut who are also equally desirous to obtain them. The dealer then steps in, and with the cunning belonging to his craft, turns the public weakness to account, by flattering the few who possess these rare and exclusive objects in order that he may supply the many who desire them. This dealer is no better judge of the relative excellence of foreign and home manufactured objects, nor in many instances so good as those who possess them, hut with the turn-a-penny tact which he has acquired, he assumes a thorough knowledge of both. The dealer, in this in- INTRODUCTION. 6 stance, "becomes, as it were, the arbiter of home and foreign produc¬ tions, utterly regardless of every feeling hut one—“ which will yield me the most profit ?” The result inevitably follows—our manufac¬ turers complain, our artisans complain, and our general producers complain at what they call, and justly, too, in many instances, the undue preference given to foreign commodities. Under these circum¬ stances what would common sense suggest ? Unquestionably a fair, a just, and an equitable comparison between the objects manufactured abroad, and the objects manufactured at home, in order that there should be no delusion as to relative excellence. And how could you obtain such a comparison hut through the medium of the Exhibition, or something analogous to it ? Endure me for a moment. You have not only railways to whisk mankind about the world, hut you have the incomparably quicker instrument—the electric telegraph. When you see the charged-wire obedient to the commands of man, not only to move as he directs, hut to speak as he bids, when, in short, he has reduced by this powerful agent time and space to an almost incom¬ putable quantity, is it not natural to expect that everything within the sphere of human influence should he proportionahly affected. The momentum once given to the elements of man’s social existence, it never ceases until the whole is perceptibly influenced and homoge¬ neously directed. When the quick-footed step on quicker than is their wont in the race of life, those of slower pace must make a propor¬ tionate measure in their footsteps, or they will he grievously worsted in the race, if indeed they do not entirely drop off, and even lose sight of the rear. If one portion of mankind adopt the spirit of improve¬ ment with greater aptitude than another—if they enrich themselves ere the other have made up their minds to even recognise its exist¬ ence, one of two things must ensue—either the sluggards must quicken their mode of action, or they will he thrust aside by others of more resolute aim and more determined energy. It is not in the nature of things that the active and stirring minds of our workshops and counting-houses should sweep round the world in search of new materials and new wants without disturbing those of a more slug¬ gish and sleepy disposition; but, happily for the latter, it is so ar¬ ranged in the providential government of human affairs that what frequently appears contrary to our interests, ultimately proves to be beneficial; and seeing also that change is a condition of our exist¬ ence, it is much more salutary and judicious to prepare for it, than blindly attempt to resist its progress. In a council of owls you would naturally expect the proposal to reduce the light to the dimness of INTRODUCTION. 7 their orbs, but in an assembly of rational minds, the suggestion would rather be to enlarge the power of the eye—to improve its visual faculty—so that the full blaze of intelligence might beam upon it. However “ strained,” then, the comparison may be between the Exhibition as a sequence to the industrial movements of mankind, and the field of battle as a sequence to the concentration of opposing armies, there are one or two points of resemblance that surely must strike you. Let us quietly examine the phenomena as they present themselves on both sides the comparison. The industrial forces of the world have long been moving to a single point, just as much so as the military forces of Europe were, preceding a great single result; and the only perceptible difference between yon dark column of machinery (the metaphor allowed), which has marked a line for itself right through the territories of industry—tumbling, tossing, uprooting, and whisking settled interests about as though they were old rags only fit to be pulped into new forms ; and the armed battalions of troops is simply this—that one leads to a victory over the moral forces of man’s nature, while the other leads to a conflict of the evil passions of his nature, as though man was born for mere sa¬ vage and destructive pastime. The one, it is true, is a sustain¬ ing and creative rivalry; the other a destructive and desolating con¬ flict. The first teaches man, though the instruction is somewhat roughly given, how he may improve his moral and social condition by augmenting his productive power; while the latter has no other effect but to inspire him with brutal feelings, and to inflame the savage instincts of his nature. The operation of the industrial and moral forces of man’s nature must therefore naturally terminate in some such scene as the Exhibition in Hyde Park ; and such a ter¬ minus is just as appropriate as is that of his evil passions in the scenes enacted on the plains of Leipsic or of Waterloo. Certes, the peaceful trophies of the one are a more soul-cheering sight than the sanguinary results of the other, so that the Exhibition, if the com¬ parison may be continued, simply denotes a change in the ordinary strife of the world; and in lieu of fabricating weapons for mutual destruction, mankind seem tacitly agreed to rival each other in the manufacture of commodities essentially requisite for their mutual . advantage. <' It is simply a transfer of skill and industry—from bullets of lead to bales of cotton, and in lieu of conflicting armies we are destined, for some time at least, to endure conflicting tariffs. The movements of the industrial and military forces of the world have, therefore, INTRODUCTION. 8 been in nearly parallel lines ; and there is this condition attached to the movement, that those who wish to do justice to themselves and to their fellow-members of the community must become thoroughly pre¬ pared for the industrial conflict, or they will be thrust to the rear, or trodden down by their more disciplined competitors. “ What good do I expect to accrue from the Exhibition ?” This. The manufacturer, the artisan, and the consumer, now know in what relation they stand to the foreigner, as regards their respective inte¬ rests. The first will naturally direct his energies to the improvement of his fabric ; the second will endeavour to augment his skill; and the third will be enabled to see more clearly how to guide his judgment to a right selection in his choice of objects. Many misconceptions will be obliterated, and many errors removed; the whole circle of the pro¬ ducing and consuming world stand then on a perfectly fair footing to justly appreciate and understand each other. This, indeed, is a great good. Great and inestimable, however, as this good appears, the Ex¬ hibition presents another of equal importance in relation to our social and moral well-being. It is a great advantage to have our eyes opened; it is still greater to have them opened in a right direction. The English artisan now knows in what degree he is inferior to the foreign artisan, and in what degree he is superior ; and not only has the artisan acquired this important knowledge, but the manufacturer and the consumer know likewise. So that the former need not be deterred from improving his skill by the prejudiced ignorance of the one, or the too easy credulity of the other. The artisan, for the first time in the history of the world, has obtained a clear stage and no favour ; it will depend, in a great measure, upon himself whether he be capable of turning so excellent an opportunity to good account. “ Wherein do we excel, and wherein are we deficient ?” We excel in administering to the ordinary wants and comforts of the world, but it must be confessed that our manufacturers and artisans are deficient in beauty of design, in high artistic conception and skill, and in deco¬ rative art, as compared to the foreigner. The following remarks, in the first edition of the Wealth of the World in its Workshops , have been fully borne out by the fruits of the Exhibition, and explain, in some measure, the reason why we are inferior to the foreigner in these several respects. In speaking of the British manufacturer, we ob¬ served .—“ That in those branches of operative skill and art, which ' are peculiarly British, they will prove unrivalled; and that, even in some in which the superiority of our continental neighbours is rather a lingering tradition from the past than a reality of the present, they INTRODUCTION. 9 will be able to assert an equality of excellence which has hitherto been injuriously denied them. There are others, however, in which we can scarcely hope to find them pre-eminent—in those principally in which the perfection of the art of design is an indispensable element. There are many reasons for the present superiority of, at least, our French neighbours in this respect, and it will not be un¬ interesting or uninstructive to discuss the chief of them briefly in this place. “There is in France, as compared with England, so little em¬ ployment for juvenile labour, that the rising generation has ample leisure for some preliminary instruction before it is summoned to the active duties of life. In and around all our great seats of manufac¬ turing industry, a child can be put to some use, so as to contribute something towards the support of the family, at a very early age; and hence we find that, when grown up, they have acquired no accomplishments in the way of education, farther than such as enable them to read a newspaper and (with some difficulty) to write a letter. For the peculiar occupation to which they are destined they receive no preparatory education at all; they take to it, when very young, nothing more than their natural strength and mother wit; and they grow up as nothing more than the motive power of the tools they are taught to use, or the tools of the motive power which it is their busi¬ ness to attend to. They thus become most expert workmen—and, perhaps, they owe a portion of their excellence in this respect to all their mental energies being concentrated in what may be called the manipulation of the task they are performing. To that task they daily apply themselves without troubling their heads about how their labour might be abridged, or how the product might be improved. But in France, a contrary system is prevalent, arising from the dif¬ ferent circumstances of the two countries. Children, as we have said, have there a few years for education before they are called to contribute to their own support; and the State has wisely provided that this education shall be such as will be of some service to them¬ selves and to society in after-life. The art of design is a principal feature in it—though not to the exclusion of the ordinary rudiments of reading and writing—and thus it may be truly said, that the child is made the father of the man, for he acquires in childhood that which will be most serviceable to him in manhood, and which can rarely be acquired after the cares of manhood have begun, and the habits of self-satisfied ignorance have become confirmed. It is this early and appropriate education which renders almost every operative in France INTRODUCTION. 10 an artist likewise in the branch of manufacture to which he has been devoted. Hence he has a superior taste for the beautiful to what the English operative can boast; and the fruits of this elevation in the capacity and imagination of the French operatives are naturally observable in the greater delicacy or grandeur of French designs, as the occasion may require. We do not mean that the French opera¬ tives universally supply the designs for the productions upon which they are engaged; hut when they do not, it is a necessary conse¬ quence of their being such respectable masters of the art of design, that those who make the art of design a profession, must he very superior masters of it indeed, and that the operatives themselves, from their capacity to appreciate the ideas of the designer, must he capable of interpreting and expressing them in the execution of the work more effectually than if they had no more sense of their beauty than the scene-painter, however expert in the use of the brush, may he supposed to have of the beauty of a Claude or Canaletti. ***** “But the Exhibition, while it cannot fail to prove highly instruc¬ tive to our skilled artisans, by the studies which it will bring before them for the enlargement of their conceptions and the improvement of their taste, will also undoubtedly conduce, in another manner, to the elevation of their calling in an intellectual, and of their condition in a worldly, sense. It has generally been assumed, as we have before remarked, that the inferiority of the British artisan in design is a natural defect, and that taste is a gift which has been hut very moderately vouchsafed to him. But this theory will not bear a philosophic examination. Always and everywhere the development of any faculty, and its progress towards perfection, have depended upon the demand for its employment, and the rewards offered for its exercise. If the great body of the people do not appreciate, or have no relish for, any particular kind of excellence, the talents which could otherwise display it will remain dormant. Thus, while the people of this country had no taste for music of a refined and elevated character, we had no native composers in the higher walks of the art; but since the public taste has been educated in this respect, and the great body of the people can enjoy and require what their forefathers had no ear for, we have had a galaxy of composers, scarcely inferior to the brightest stars ox Italy. And so it has been, and will he, with our skilled artisans. If they have not hitherto shone in the higher walks of ornamental art, it has been because the mass of the commu¬ nity has not appreciated it, and that there has therefore been no INTRODUCTION. 11 sufficient demand for its production to reward its cultivation. But let the public taste become educated in this respect—and what means so powerful to this end as such Exhibitions as that intended ?—let there thus arise a demand for greater excellence in decorative works than those which satisfy the ignorant simplicity of the present day, and latent talent will be evoked to supply it. Elegance in dress, in furniture, in household fixtures, in every requisite for personal and domestic enjoyment, will conventionally become one of the prime decencies of life ; and who can doubt that such a consummation would greatly elevate the worldly condition of the skilled artizan; while, as callings are always estimated according to the intellect required in their exercise, it would equally elevate him in the scale of society. “We must also solicit attention to another consideration. The skilled artisan in this country will always possess one great advantage over the artisan of any other, namely, the vast abundance of capital which in this country is always ready to avail itself of his talents. It will be said that the artisan has not found this to be invariably the case; but this seeming contradiction to the assertion is easily explained. Hitherto our artisans have had little more than mere manual skill to offer, and the capitalist has regarded them, according to the different branches of employment for which they are fitted, as being all nearly equal to each other in this respect, that it has not been worth his while to make any discrimination between them. If he required a hundred hands, he went into the appropriate labour- market, and took those out of the number competing for work, who were willing to work, on the lowest terms. This practice is very injurious to the artisans as a body, for not only have the best been excluded from employment by the competition of the worst, but the rate of remuneration became fixed by what the very worst hands were willing to accept. This has arisen from the difficulty of disco¬ vering beforehand any difference in the value of the mere manual labour of individuals. The artisan has had nothing to offer to the competition of capitalists, for the competition has been the other way, manual labour competing for employment. But how different would be the case, if the artisan was an artist also—one not only with hands to execute, but with a head to design ? This would at once do away with the equality in the value of the services of all, which has reduced all to the necessity of contending amongst themselves for employment, the strange principle of their rivalry for the notice of the capitalist being, not who can do the best INTRODUCTION. 12 work, but who will sacrifice himself for the worst wages. Let the artisan, we repeat, become an artist also, and this would be done away with; for though there may be no difference between the value of one pair of hands and that of another pair of hands, there will always be a difference between the value of one man’s intellec¬ tual gifts and those of another man. If then the artisan had not only a pair of hands but a head also to be employed, his situation would be most happily reversed. Instead of waiting in the labour- market for the chance of being the lowest bidder for employment, he would go to the capital-market to find the highest bidder for his ser¬ vices. Capitalists would then be the competitors for high-priced talent, and not artisans the competitors for low-priced work. “ Lastly, let none be so near-sighted and narrow-minded as to urge that the Exhibition will be a stimulus to foreign nations to excel in the industrial arts. We trust that it may be so, and that it may conduce to their rapid progress in prosperity. We wish to see them rich and flourishing; for what reason have we, even on the score of selfishness, to desire that they should remain in poverty or fall into decay ? We are—with our great natural advantages, our unbounded supply of coals and of all the useful metals, the energetic and never- tiring industry of our population, the enterprising spirit of our An¬ glo-Saxon blood, our peculiar climate which renders bodily and mental activity a condition of healthy existence, and our insular position, so pre-eminently favourable to commerce—we are, by these and other great natural advantages, and for an indefinite term must continue to be, the great manufacturing and mercantile nation of the world. What, therefore, have we to fear ? Not that other nations may grow rich, but that they may grow poor; for poor countries must ever be poor customers to us. Let our artisans ever remember this.” “ What is the most significant feature of the Exhibition ? ” In¬ disputably the machinery, its beautiful structure, and the altered tone in relation to its bearing on human labour. This, you will acknow¬ ledge, is a step in the right direction, and its importance is equally recognized by the foreigner as by ourselves. Here and there, it is true, a lingering prejudice or so may be entertained, but it finds little countenance from the great bulk of our artisans. One and all of the more intelligent and really influential among that useful class of men are convinced that machinery is a powerful adjunct, and that the more perfect it becomes the more powerful is its agency, and, also, the moi*e valuable its assistance to their manual labour. INTRODUCTION. 13 We have frequently laboured to impress this great truth upon the minds of the working classes* ; and under trying circumstances too, therefore feel a more than ordinary pleasure at perceiving its recognition. We addressed the workmen employed on the Trench railways, whose hatred to machinery was evinced rather inconve¬ niently on one or two occasions, in the following terms, which may not be inappropriately applied to the present time :— “ What is a machine ? A contrivance by man to increase his power over matter. If the power of man, then, to subdue matter be a good, which, we presume, no one will .deny, the increase of that power must be a greater good, and its ultimate perfection the greatest of all goods. The mind may conceive, as it frequently does, the grandest projects for human improvement, but the hand alone cannot execute them. There have been thousands of instances of this kind, which the world has never known, and which must have died away in the brain that conceived them. One of the great causes, if not the principal, of man’s advancing so slowly in the path of ameli¬ oration, has been the incapacity of his hand to execute the conceptions of his head; it follows, therefore, that the nearer the power of the hand approximates to that of the head, the more rapid will be his advance. “ Man is the creature of machinery in a civilized state ; deprive him of it and he instantly becomes helpless and unprotected. Man himself is a magnificent machine, and God, his creator, exclaims the pious and eloquent Barrow, is the first of mechanicians. Look at the form of man, either in repose or in activity, and you cannot but ad¬ mire its beauty. What a majestic pile is that bony construction !— how ingeniously devised and how exquisitely formed !—how true in principle and how admirable in practice ! “Man, know thyself,” says the Scripture, which may be inter¬ preted, without the slightest irreverence, “ contemplate thine own frame, examine its construction, and imitate its perfection, in thy works !” The nearer man, therefore, approaches to the perfection of his own frame in his mechanical contrivance, the nearer he approaches to divine wisdom. And without violating the implicit reverence which is due to the Creator, may we not imagine some superior spirit whispering in the ear of earth’s first-born—“Man, make a machine, and your condition shall be improved, and the more perfect you get in machinery, the happier, the better, your state of existence, and the only possible way to obtain absolute dominion over the earth is by * Vide “ Machinery, is it a Good or an Evil.” Paris, 1844. INTRODUCTION. 14 mechanical perfection. There is one thing, however, very clear, that man has partially emancipated himself from his material slavery hy his mechanical inventions; and when the spade first assisted the power of his hand, and the plough first followed the direction of his head, the beginning of his emancipation must practically have commenced.” Could the holy army of martyrs, who were literally hunted out of existence for displaying the inventive powers with which the Creator had endowed them, once more revisit their earthly habitations, how strange must he their sensations ! William Lea here would see mil¬ lions depending upon his stocking-frame for their daily bread, though he wandered from place to place with that sacred treasure, heart-broken and starving, without meeting with a single soul capable of recogniz - ing its wondrous utility ; and Hargraves would find some consolation for the bitterness of his existence in the fact of his invention being universally cherished and improved; nor would the delight of Jacquard he less could his spirit quietly contemplate the improvements of his loom, whereby the use of cards is altogether dispensed with. Poor Jacquard thought that he had attained all that was requisite, hy the substitution of cards for the old cords and pedals; hut were he to examine the loom now in the Exhibition—the first of the kind, and the invention of a Belgian—his benevolent heart would leap with de¬ light. The ingenious Frenchman diminished the number of unsightly cripples by his comparatively easy process of weaving the fabric ; and the Belgian, carrying improvement a step further, has greatly facili¬ tated the power of production, by diminishing the complication and weight of labour. Thousands of other instances might be adduced, were we to enumerate, even partially, the progressive stages of im¬ provement which one and all of the mechanical contributions to the Exhibition present. Each machine, in short, is little more than a monument of mental martyrs. An old writer, whose name we have forgotten, pithily remarks, that “what is man’s calamity in his ignorance, is his blessing in his intelligence.” This remark may be applied, more or less, to the whole range of human actions, but to none more closely than to man’s treatment of his mechanical inventions. Some few years ago, the bulk of artizans were much opposed to machinery, and did all they could to arrest its improvement. The machines they were in the habit of using were thought sufficiently perfect; and those that had the slightest tendency to interfere with them were uniformly condemned. They committed the logical absurdity of protecting imperfection , and of condemning perfection. INTRODUCTION. 15 Happily for themselves, and for mankind at large, our artizans have become more enlightened, and view the rich treasure of mecha¬ nical skill in the Exhibition with feelings of almost affectionate ad¬ miration. Of all the changes in the industrial relations of the world we deem this the most important, therefore have considered it as the prominent feature of the Exhibition. Machinery, it will he found, is the true source of moral progress and industrial improvement. Another feature equally deserving of notice, however, is the con¬ tributions of raw materials. As the latter compose the basis of all our manufactures, it is indispensable that we should form a correct judg¬ ment of their relative excellence, and not depend upon caprice or accident for our supplies. Hitherto this has been the case, for the merchant has made the latter dependant upon his exports, and not shaped his exports so as to bring hack the best specimens of the raw material. For instance, we export a great quantity of manufactured articles to the Brazils, and to secure a return cargo our ships are laden, perhaps, with rosewood, although a finer quality of that mate¬ rial may he found elsewhere, which would prove highly advantageous to our cabinetmakers. The same remark is partially applicable to the hulk of raw materials, which materially retards the excellence of our general industry. The Exhibition has evoked from every quarter of the globe the finest specimens of its raw productions, and has afforded an opportunity of examining them “ cheek by jowl,”—an opportunity of immense utility to the industrial interests of the country. The con¬ sumer now will not content himself with receiving comparatively had timber from Canada, inferior bark from France, and mediocre linseed from Prussia ; but as he ranges his eye round the Exhibition he will immediately detect the whereabouts of the finest qualities of each of these important articles. The same remark may be applied to the iron, the lead, the copper, the ores, the minerals, and, indeed, to the whole range of our contributions. If the Exhibition has effected only this good, it has amply repaid the time, the trouble, the anxiety, the expense, the annoyance, and every other the , that a dis¬ turbed imagination, a narrow judgment, and a malevolent disposition, could attach a disparaging and contemptuous epithet to. Taking even this microscopic view of the Crystal Palace we can discern sufficient materials for the commendation of those who have been more immedi¬ ately instrumental in its erection, but this is a theme upon which we have no desire to dwell. Let it suffice that we recognise the Exhibi¬ tion as un fait accompli, and shall treat it accordingly ; and we can the better afford this, seeing that we were about the first in the field to INTRODUCTION. 16 anticipate the benefits which have already accrued from it. “ There is nothing succeeds like success,” says the French proverb, and we have a lively recollection of the strange and gibberish notes that were rife in many quarters when the idea of the Crystal Palace was in embryo, which contrast somewhat strangely with the Io Peans now so lustily shouted in its favour. N’importe; we shall continue in the same strain, and simply repeat our thanks to the Prince, whose moral courage never for a moment flagged, and whose practical sagacity must have astonished even his friends. Every obstacle—and their name is legion—was quietly overcome by patient endurance and untiring perseverance, in spite of the cold discouragement of many, and the positive obstruction of the few. One word more. In a somewhat hasty glance at the varied and valuable collection of objects, it is natural to suppose that many of a highly interesting nature must have escaped our notice. The fol¬ lowing fact is an instance in point:—The American revolving pistol is noticed under its proper head, with a due acknowledgment of the originality of the invention, and its powers of destruction; but, since these observations were committed to type, we have derived some information which leads us to modify our first impressions. The ori¬ ginality of the invention is questionable,—it being a simple improve¬ ment upon a preceding production. Some thirty years ago the Messrs. Evans and Son, of Wardour Street, the eminent machinists, manufac¬ tured 200 revolving barrels, enclosing lesser barrels, exactly like the pistol in the Exhibition, and the only difference between the two in¬ ventions is simply this—the cylinder of the original was pressed back by the finger and thumb of the left hand, while the pistol revolves by means of a click after each discharge. In almost every other re¬ spect the productions are the same. It is somewhat singular that the order was given to Messrs. Evans and Son by a Mr. Collyer, an American; and if he were the inventor of the revolving barrel, it is equally creditable to the ingenuity of our transatlantic brethren. In presenting the second edition of the “Wealth of the World in its Workshops” to the reader, we have simply to remark that the illustration of the useful rather than the ornamental, in industrial art, has been our principal aim, believing with Milton that— “ . . . . that which before us lies In daily life is the prime wisdom,” PEODUCTIONS IN METALS. -♦- CHAPTER I.—STEEL. The art of making steel of the finest quality is almost exclusively confined to this country. In France and in Germany the theory has been studied with the utmost attention, but, whether it be deficiency of means or inferior chemical knowledge of this particular material, or both combined, the fact still remains: the practical skill of neither of these countries is equal to our own. Steel is a combination of iron and carbon in certain proportions. Cast iron is more highly charged with carbon than steel; while bar- iron, being deprived of the carbon it contained in a pig-state, by the process of puddling and rolling, must he recharged before it can be made into steel. This is done by what, at Sheffield, is called “cement¬ ing.” Bar-iron, mostly Swedish and Russian, is there charged with carbon until it becomes steel, and by hammering and rolling, is refined and brought to the desired state of perfection. Hence, there are two processes resorted to, that of decarbonizing to make bar-iron, and that of recharging or cementing, to restore the carbon. Steel, therefore, occupies a middle place between malleable iron and cast iron; hut its qualities are different from either, depending, in a great measure, on the manner in which the two combine. Some¬ times the combination presents a granulated texture, sometimes fibrous, sometimes smooth and glittering, at other times it is rough and dull. How these changes take place is still a mystery, even to practical and scientific observers. It will suffice, for our purpose, to state that all our steel is made from bar-iron, which has been pre¬ viously made from the ore, and that the change from iron to steel is effected by a series of processes which we shall now briefly detail. Sheffield is the principal seat of the manufacture of steel, as Man¬ chester is of cottons and Leeds of woollens. In that busy town there are several establishments where the iron is converted into steel; some of these are called “tilts,” others “mills,” and others PRODUCTIONS IN METALS. 18 again “ converting-works,” while a few combine all the operations within themselves. Some manufacturers are entirely occupied in converting, or making the crudest form of steel; others in tilting, or giving a further development to it; others in casting, which is an ad¬ vanced stage of the metal, being poured into ingots or moulds in a liquid state; and others in milling or rolling, which shapes the steel either into bars or sheets; and, in a few instances, all these operations are performed in a single establishment. The “ converting,” or first process, is as follows :—The bars of iron, cut to a particular length, are packed or piled up in the furnace, which somewhat resembles a glass-house, having a conical covering to the oven. There are two . oblong troughs in the oven, each measuring about twenty feet in length, a yard deep, and the same in width, and so placed that a strong body of flame, by playing round both of them, may augment the heat within. On the bottom of each trough is spread a layer of coarsely powdered charcoal, then a layer of iron bars, side by side, as many as the width will admit; then another layer of charcoal, then a layer of iron, and so on till the trough is filled, which contains about thirty alternations of charcoal and iron. The surface is covered with a clayey substance called wheelswarf, made into a kind of cement, ob¬ tained from the abrasion of the grindstones used at Sheffield. A coal fire is then kindled, and kept up fiercely for several days, during which time the iron is in a red-hot, or, white-heat, state; the char¬ coal also becomes highly heated, being covered with a coating of wheelswarf, so that the iron gradually absorbs a portion of it. The workmen, from long practice, can easily test the progress of the ope¬ ration, which requires to be carefully watched, as the subsequent ap¬ plication of the metal is mainly decided by it. Steel intended for coach-springs, for instance, requires a comparatively low degree of heat, hut for several articles of manufacture it requires a higher de¬ gree of conversion ; that which is subsequently “ sheared” or ham¬ mered for knife-blades and other purposes, still higher; for files a yet higher conversion is necessary ; and steel to he cast in a fluid state, requires the highest of all. It will easily be inferred that great nicety of observation is necessary through all these processes of conversion. The blister-steel absorbs about one per cent, of carbon, and is sel¬ dom used in this state, except for coarse goods; it is called common steel when it has undergone a good hammering, after being reheated, which imparts to it a tougher quality. The next process is shearing, which consists in heating several pieces and hammering them STEEL. 19 together, until a single mass is formed, which becomes more dense and tougher than the blister-steel from which it is made. The bars of blister-steel are broken into pieces of a foot long, which are heated in a furnace until they attain a white heat, then they are placed under a large tilt-hammer, which beats them out to thirty inches in length. To change these pieces into shear-steel, half a dozen of them are put one upon another in a pile, and firmly fixed at one end in a groove : this pile is placed in a furnace to soak , or to become partially heated. The group is then transferred to another furnace, where it is brought to a white heat. Great nicety is required in these several operations. When sufficiently heated it is submitted to a shear hammer, where it receives a beating on all four sides until it becomes thoroughly homo- * geneous, and assumes the form of a bar of steel two or three inches square. In some instances the operations are carried still further, the bar being cut in two, reheated and rewelded, and, according to the degree to which it is welded or sheared, the steel is called “ double¬ shear,” “single-shear,” or “half-shear.” The shear-steel made by this process loses all the flaws and blisters which distinguished it as blister-steel; it also acquires an evenness of surface throughout, and is more malleable and tenacious than it was before. We now come to cast-steel, which perhaps is the most important process of all, as the beauty of steel manufactured articles are mainly dependent upon it. The heat required to melt steel is very intense, the furnaces, crucibles, and other apparatus used in the process, must therefore be so formed as to endure it. The crucibles are made of Stourbridge clay, carefully prepared for that purpose ; they are rather less than two feet in height, and have a kind of sugar-loaf shape, each weighing about twenty-six pounds before it is annealed and thoroughly prepared for use. Before the crucibles are filled with metal they are placed in the furnace, where they remain until they become sufficiently durable for three successive meltings of four hours each. Each furnace, in which the crucibles are arranged side by side, is supplied with a certain quantity of coke, and, after a little time, more coke is thrown in, until it entirely surrounds them both. They are left in the furnace until they attain a white heat, when the cover of the latter is removed, and a long funnel let down into each pot, having its open end at a convenient height above. The steel, broken into fragments, is thrown through the funnel into the crucibles, which hold about forty pounds each of the metal. The crucibles are then closed, and occasionally watched during the melting process, more coke being added when necessary, and there being generally from four 20 PRODUCTIONS IN METALS. to five tons of coke used in melting one ton of steel. The moulds, into which the molten metal is poured, are shaped so as to give oblong bars or ingots weighing from thirty-six to two hundred pounds each, according as they are wanted. Each mould is divided into two halves, which are bound closely together when the casting is about to take place, previous to which they are coated inside with an oily composition, and placed vertically in a hole of the cast-house, with the upper end open. The metal is then poured in, which is an arduous task for the workmen, the heat being so intense, especially in the furnace whence it is drawn. This process is repeated thrice in one day, when the crucible is no longer fit for use. Changes in the process of melting steel have taken place during the last few years, each manufacturer trying experiments of his own. For instance, it was conjectured that Swedish iron derived some of its valuable pro¬ perties from the presence of a small portion of manganese, hence the latter has been introduced to the melting-pot, in order to improve the quality of cast-steel, or, in other terms, to make it more workable for certain articles of cutlery. If the cast-steel be for the purpose of making saws, the ingots are rather flat, so as to be conveniently rolled into sheets; but for other purposes, they are generally about as thick as they are wide. The tilting of steel is another process. The object is to close the pores of the metal and to render it as dense as possible. All steel ap¬ plied to the manufacture of the best articles is tilted, whether it be “ shear” or “cast,” which is effected thus:—The workmen are seated in suspended cradles in the tilt-house before the tilt-hammer, holding the bars of steel to be tilted, as they can move their bodies to and fro more easily, by paddling along with their feet, than if they stood or walked. The bars of steel are heated to a certain temperature, and are brought under the action of the hammer as described, which ex¬ poses every part to the blow of the instrument in an equable manner. Let us now turn to the continental process of making steel, about which a great deal has been recently said, especially since the opening of the Exhibition, which contains one or two singular specimens of the manufacture. At Loh, near Miisen, on the Sieg, the process of making raw-steel is carried on to a considerable extent. The large slabs which are run from the furnace are broken into pieces, and a lump of about eight cwt. is heated by lying on the coals of the fur¬ nace used for puddling or decarbonizing. This is a low open furnace, containing a bed of charcoal about two and a half feet in depth and four feet square. The lump is plunged into the middle of the bed, STEEL. 21 and exposed to the action of a blast until it comes to a melting state; and the puddler’s art consists in so regulating the blast that no more carbon shall be extracted than is necessary, by checking the fusion at the precise moment. The lump is frequently brought under a heavy hammer, when it is shaped to a peculiar form and cut into four pieces. Each of these pieces, after being reheated several times, is reduced to a bar an inch and a half square, the temper of which is tried by breaking off the end with a blow on an horizontal bar. If j it breaks short off, and the core is perfect, it is reckoned to be a good article; on the contrary, if a black core is generated, either from burnt metal or from extraneous matter that has not been expelled under the hammer, it is thrown aside as inferior metal. The analysis of the raw steel bars shows that they contain about two per cent, of carbon,—nearly double the quantity that English cast-steel contains; so that by “ shearing” or welding together strips of this steel with strips of bar-iron, under heavy hammers, or by means of casting with a proportion of malleable iron, the infusion of carbon is obtained, and what is called steel is produced. The Messrs. Hundsdecker, whose works are near Altena on the Sieg, manufacture steel principally in this way. The iron-ore which is most abundant in the Sieg district, is of a steelly nature, and may be denominated a carhuretted protoxide of iron. When puddled with charcoal, according to the custom of the country, what is called steel is made from it without any cementing process. This may he called steel-pig, which, when mixed with a due proportion of bar-iron, pro¬ duces what is called cast-steel. At Burg, near Solingen, scissors and other implements of low quality are cast and turned out malleable by the simple process of uniting the pig with bar-iron in due pro¬ portions. And this leads us naturally to advert to the large lump of metal which M. Krupp, of Essen, has contributed to the Exhibition, and which he designates cast-steel. It may be so in the Prussian sense of the term, but not, assuredly, in the Sheffield sense. The practical manufacturers of the latter city would call it a bar, or lump, of cast and wrought iron, mixed in due proportions, the latter having gone through the process of puddling. The only thing, therefore, that entitles it to the name of steel is, that a certain, and we apprehend a small, portion of the lump has gone through the first process towards becoming steel; but to compare it, in its compact mass, with the finished production which we call steel, and which has gone through such a variety of trying, improving, and refining processes that are PRODUCTIONS IN METALS. 22 invariably adopted at Sheffield, in the manufacture of that metal, would he truly ridiculous, to speak in the most moderate terms. The proportion of sulphur that is imbibed by all iron smelted with coke is what makes English bar-iron inferior to Swedish or Russian : hence, we are compelled to use the latter for the manufacture of steel. Some of the Russian iron is equal to the Swedish, and a great number of experiments have been made in Germany during the last ten or fifteen years, especially in the Rhenish districts, to find a shorter and cheaper mode than the ordinary one for turning iron into steel. In some instances, these experiments have turned out highly useful, though they have not yet resulted in placing the conversion of the general qualities of the metal upon anything like a sound and syste¬ matic basis. In favour of one of the experiments may be cited the files of Solingen, which were in considerable demand some few years ago, from their tough and elastic qualities; but the Sheffield file is now much preferred, and where quality is a desideratum, it invariably supersedes its once German rival. For fine cutlery the highly fin¬ ished steel of Sheffield is still imported into Germany, and it has been found hitherto impossible to make a chisel of the German steel that will cut iron like an English chisel. Files are likewise imported from Sheffield into Germany; while sugar-knives, or matchets, and wood-cutter’s implements for rough and pioneering work, are still in demand at Solingen. We have traced the manufacture of steel from the rude ore up to the state when it is ready for conversion into general use; but it would occupy too large a space to describe the different processes to which the metal is subjected before it assumes either of the forms indicating its finished state. Let it suffice that we describe the manufacture of a razor, one of the most difficult articles to finish properly that comes under the workman’s hands. The blade of a razor is forged from steel of a peculiar quality. The rod of steel is heated at one end, and hammered into a shape bearing a rude resemblance to that of a razor. The concavity of the surface is produced by hammering the blade on the rounded edge of an anvil. The piece is then cut off, with an additional length to form the tang for insertion in the handle. The quality of the metal is tested by the severe hammering which it necessarily receives before the edge becomes sufficiently fine and tapered from the back. Razors are generally tempered before they are ground; sometimes, however, they are ground before they are tempered. Very small stones are used for grinding; often those which have been worn STEEL. 23 away to too small a size for other purposes. A razor ground upon a four-inch stone is considered as a test of its goodness, which may he thus explained:—Every razor is concave or hollow on the surface ; this concavity must be produced or maintained in grinding by the use of a stone equally convex. "When a stone four inches in diameter is employed, it must give to the razor a corresponding concavity, or a curve of two inches radius; and this can only he produced by wearing away the metal until a thin edge is gained, and the thinner the edge, the finer and sharper can it be made in the process of whetting. The inference is simply this, that other things being equal, a razor ground on a four-inch stone will yield a keener edge than one ground on a stone six, eight, or ten inches in diameter. The concavity of a razor, according to the grinding savans of Sheffield, ought to hear some rela¬ tion to the kind of beard with which it is to he brought in contact. Thus, a strong, wiry heard, requires a razor whose edge possesses strength as well as keenness, and the latter ought, therefore, to be ground on a stone larger than four inches in diameter. Such a heard would spoil a very fine and delicately-edged razor. The tempering of a razor is not less important than the grinding, since the fineness and durability of the edge greatly depend upon it. This tempering is given by exposing the article to a certain temperature, and then allowing it to cool gradually ; the particular temperature chosen being a matter of experience. There is no known principle to test the temper of a razor, each workman depending upon his own experience ; and the colour of the steel when hot is generally taken as the test, each kind of cutlery having a colour best fitted for itself. The razor, when ground, tempered, and polished, is fitted into its handle, which is an ordinary and simple process. The metalliferous contributions to the Exhibition are, as was to be expected, various and diversified. The continent has done its best, doubtless, to maintain its preceding reputation, both in the crude and in the most finished condition of the metals. Sweden, whose name is suggestive of iron, has furnished several specimens of her productive power, from the rough ore in its natural state, up to the stamped bar ready for the steeling process of Sheffield. To the geologist, as well as to the practical mind, this contribution must prove equally interest¬ ing and instructive. In the Zollverein, we have a large assortment of metal-work in a manufactured state, principally tools and instruments used in the ordinary occupations of the working-man. The Messrs. Ditmar, of Wurtemherg, have furnished a great variety of the latter, several of which vary in their construction from similar tools in this 24 PRODUCTIONS IN METALS. country, the saws especially; it will be for the practical man to appre¬ ciate the merit of the variation, while as regards the finish and quality, it requires but little experience to note cheir inferiority when com¬ pared to the productions of Sheffield. M. Fischer, of Hainfield, has contributed his excellence in the manufacture of files to perplex the eye of even the initiated, and in many of their surface-forms they are singularly different to our manufacture; still, according to practical experience, after the severest of all trials, they are considered much inferior to ours, both in hardness and elastic durability. The cutlery, throughout the foreign departments, especially the “ Steyer ” (Austria), is well worth examining, if it be simply to note down the different means which different minds adopt to attain the same end; as to the intrinsic quality of the productions, the beauty of their finish, or their adaptability to their several purposes, with few exceptions, there cannot be a moment’s consideration about the mat¬ ter—Sheffield is so much a-head in almost every respect. The designs of several of the stoves in the foreign contributions may be studied with advantage, especially that of M. Banns, of Cobourg, which is alike novel and ingenious in construction; but, as regards the quantity of fuel it is likely to consume, or the relative heat it can impart to the room in which it may be fixed, we can only form a faint conjecture at the most. The Yieille Montagne Company, in addition to their large statue of the Queen, occupying a prominent position in the eastern nave, have contributed specimens of zinc-sheet work; and the reputation which the company has acquired will ensure for its productions a minute and careful examination. Their supremacy however, in the manufacture of zinc has been some time on the decline, and even their equality is now threatened by the contribu¬ tions from one or two of our manufacturers of that metal. We now turn more immediately to the steel articles in the Exhi¬ bition of the English manufacturers, many of them making an effective display. Among the most interesting contributions must be ranked that of Messrs. Johnson, Cammell, & Co.,* of the Cyclop Works, Sheffield, at least to the practical mind. Here we have specimens of the different processes of making steel, from the imported iron up to the most refined state of the metal; and, also, of manufactured articles in which the best quality of steel is an indispensable requisite. Follow that piece of iron through all its various stages—carbonized, converted, melted, and re- * This enterprising firm, were the inventors of the well known cast-steel springs, and by their skilful manipulation of the metal have vastly enlarged its consumption and improved the general manufacture of steel. STEEL. 25 fined—until it terminates in one of the laminae of those highly-finished coach-springs, and you have a lesson in manufacturing art few of which can be more useful and instructive. Then let your mind range over the fabrication of the metal—in Prussia, for instance, and trace in imagination the progressive stages of a similar piece of the raw material in the foundries of that country, described in a preceding page, and you will instantly recognize the cause of our superiority in the manufacture of steel. Indeed, the metal of Prussia, in its most finished state, is scarcely worthy the name of steel, not having passed through the cementing ordeal to which it is subjected in England, The steel of the above firm has acquired, we believe, a high name for its quality, whether it be in the condition of “ cemented blister,” “double-refined cast,” “double shear,” or “elastic-spring,” all of which enter largely into the general purposes of manu¬ facture. In locomotive mechanical aids, such as springs, files, &c., &c., they make an interesting display; the “curvilinear tanged file,” for instance, being a great improvement upon the common forms of that tool, for certain purposes; so, also, is the “ continuous tooth concave and convex file,” which received the recognition of a medal from the Society of Arts. In instruments such as these are to be traced the latent principle of progress; they not only simplify, hut greatly diminish, the amount of labour. In mentioning one firm of real practical eminence, we mention, as it were, all that come within the range of their peculiar class of manufacture ; therefore, by way of limiting our labours, we shall direct attention to the files of Johnson Cammell & Co., whose careful finish will he immediately recognized, to their springs for railway-carriages, and, above all, to their piston-rod, weighing 16 cwt., the finest and largest piece of steel in the Exhi¬ bition. This rod is of cast steel, and has passed through the several processes of manufacture already enumerated; and, as regards its working qualities, it is fair to assume that they are far more efficient than those of the ordinary pistons, which are generally made of greatly inferior metal. These, we believe, are the main points in which we are superior to the continent in the manufacture of steel, and truly important they are in every sense. The Messrs. Rogers occupy a large space in the western nave, with a case containing 230 pairs of scissors, of different sizes and patterns. The beauty and ornamenta¬ tion of these productions attest the excellence we have attained in cutlery; and their quality, according to general repute, is fully equal to their ornamentation. The process of manufacturing the scissor is also exhibited throughout its ten different stages, which is highly 26 PRODUCTIONS IN METALS. interesting to the uninitiated in such matters. The monster and miniature knives, with their numerous blades, are curiosities in their way—wondrous feats in mechanical and manipulative skill—and will, at least, have the effect of making many a little hoy wish that he was the fortunate possessor of them. The Lilliputian razors, we presume, are simply made to display the ingenuity of our workmen, and, as such, are marvellous curiosities. Naylor, Vickers, and Co. have a large display of rods, bars, &c., of steel, which exhibit the general excellence of their work, and contribute effectually to the Exhibition ; so also have Spear and Jackson, in sending their series of saws, for which they are deservedly celebrated. The cast-steel circular saw, five feet in diameter, is a fine piece of metallic work. Equally attractive to the cutler is the large saw of Joseph Peace & Co.; the quality, however, can only be tested by use, steel in a manufac¬ tured state so frequently deceiving the eye of even practical experience. There are, likewise, a few other articles in the contribution of the latter firm well deserving of attention. Messrs. Unwin and Rogers have contributed an excellent display of pistol-knives, spring-knives, &c., for which they are generally considered unsurpassed; and their surgical instruments are equally entitled to remark, from their fine quality and finish. There are several other exhibitors, whose speci¬ mens are entitled to the minutest and most careful examination, and will amply repay the time bestowed upon them. Turning to another branch of metal-work, grates, we have a rich and varied display, which far excels the foreign contributions in all respects, if we, perhaps, except one or two instances where the design may be a little a-head of us. In the beauty of the material, in the truthful finish of the work, and, apparently, in the enduring qualities of the article, there can be no question of our marked superiority; and, as regards price, we are eqxially on the fortunate side, as the foreigner cannot compete with us on the ground of economy in objects of iron and steel work. The Coalbrook Dale Company have made a grand display of their peculiar excellence in the manufacture of grates ; so have Yates, Haywood, & Co., besides other ironworks equally cal¬ culated to arrest the attention. Jobson has two very handsome grates, with more pretension to excellence than the majority of others, in regard to the isolated position in which they are placed ; neverthe¬ less, they are highly finished productions, and are an ornament to the Exhibition. Feetham & Co., in our humble opinion, have contributed the most stylish grates, both in design and in ornamentation, and, as regards workmanship, they have no superior ; while Rippon & Burton STEEL. 27 have furnished, perhaps, the most effective and economical specimen. Their “Nautilus Grate” is one of the most compact and simply con¬ structed objects we have yet seen, and is highly deserving of careful examination. In the display of useful domestic articles, and even of those of higher pretension, Messrs. Maplebeck & Lowe are peculiarly conspicuous ; not so much in the quantity as in the peculiar uses to which their comparatively few objects are adapted. The agricultural implements of this firm are also a highly creditable contribution; and the “ Improved Door Fittings,” from their appearance, are likely to become generally useful. Messrs. Benetfink & Jones have a credit¬ able display, but not so numerous and attractive as several around them, in appearance at least; still they exhibit one or two objects which fully entitle them to a distinct notice. Messrs. Cocker & Sons exhibit their peculiar make of cast-steel needles, from the wire up to their finished state, and an interesting exhibition it is : this firm, we believe, were the first to alleviate the condition of the “ dry grinders ” in their destructive occupation, by constructing a powerful fan under¬ neath the stone of the pointer, which draws down the dust and particles into a pipe, leaving the atmosphere of the room perfectly clear, so that a “dry grinder” can now pursue his occupation as healthily as others engaged in needle-making. Chubb makes a fine display of locks, manufactured in the most perfect manner : nor must we omit to note the case of locks of massive and bold workmanship, exhibited by Messrs. Bramah and Son. It is really quite a treat to observe the excellent workmanship and high finish which they one and all exhibit. In another important branch of manu¬ facture, where excellence of work is equally exhibited, we have some good specimens—we allude to screws. At one time we fell off in the manufacture of screws, from the apathy of some of our manufacturers, but the trade is again returning to Birmingham, through the energy of one or two spirited individuals. America was compelled, in self- defence, as it were, to make the great bulk of the screws she required ; but since we have improved, both in the quality of the metal and the work, she finds it more advantageous to purchase her •supplies here. Messrs. Henn & Bradley have supplied a good assort¬ ment of their peculiarly effective make—“The Crown-Tapered Screw.” Formerly, the screw in general use was as thick at the end as at the base, which had a tendency to splinter and break the wood when in¬ serted in it, and several houses even now still make them on the old plan. The old-fashioned screw, however, does not bite so closely as the taper screw, which gradually insinuates itself, and becomes as 28 PRODUCTIONS IN METALS. firm and fixed as though it were part of the material in which it is inserted. Henn and Bradley have wrought a great change in the application of screws, exhibiting specimens of the most delicate struc¬ ture for pianofortes, and also those for the heaviest railway purposes. In the foreign contributions there are one or two objects that we have omitted to call attention to. F. Ivrupp of Essen, one of the most intelligent and successful manufacturers in Prussia, exhibits the piece of rolled metal to which we have already alluded. Also a roll¬ ing-mill, which is represented to have the rollers of an equal hardness throughout; consequently, the pressure upon the metal rolled must be equal, a great desideratum, which is attainable more by accident than by design. The mass of “ forged cast-steel,” as it is called, may be as tough as alleged; if it be, our manufacturers at Sheffield are bestowing a great deal of unnecessary labour upon their tough steel, seeing with how little labour, comparatively, that lump has been produced. The mounted cannon is a specimen of highly-finished mechanism; the metal has been first cast, then bored, and finally polished. The polished rollers just below it are a fine specimen of the exquisite surface which may be obtained on steel by certain pro¬ cesses, which, however, are known here as well as abroad. In the Belgian department there are some fine specimens of razors, which, for ornament and polish, appear fully equal to our own, but as the proof of the pudding is in the eating, according to the proverb, so the fact of the foreigner imposing high duties upon the importation of our steel goods, and, in some instances, entirely prohibiting them, is the best proof of their superior quality. —♦- CHAPTER II.—SWORDS, GUNS, AND PISTOLS. In the manufacture of swords we still excel the foreigner, although Solingen has advanced somewhat rapidly upon us within the last few years or so; but, if due regard be paid to quality as well as to price, Birmingham has no equal on the continent. The same remark will apply to other military weapons. True, the trade in muskets has migrated to Belgium, so has that of common fowling-pieces, both branches within these few years affording almost constant employment to thousands of hands in and around Birmingham ; and the same observation will apply to swords, the manufacture of which has taken its flight to Solingen, where they can be produced, we presume, SWORDS, GUNS, AND PISTOLS. 29 cheaper and of a more sightly and taking condition than in this country. This, however, is a point well deserving the attention of our manufac¬ turers, as it naturally suggests some grave reflections as regards the future. Let any one walk through the town of Liege, and mark attentively the nature of the predominant industry of that city; he will not be long there before he descries its presence, a quantity of muskets, in every stage of manufacture, being constantly intruded before his eyes. Liege has become the Birmingham of the world, at least for muskets. Whence has arisen this change ? Most of the con¬ tinental manufacturers aim at cheapness, with the view of supplying the demand which more or less exists among the semi-civilised por¬ tions of mankind, and consider the high finish, the goodness of work¬ manship, and the effective quality of the instrument, but of minor importance. Birmingham, on the contrary, prides herself upon the excellent character of her work ; and perhaps there is no branch of industry in which a larger amount of mechanical skill is displayed than in the manufacture of military weapons. One or two causes may be assigned for the diminution of employment in this branch of industry. First, the decrease of wars, so that orders are only given on great emergencies, such as the coup ftetat of M. Thiers in 1840, which imparted a sudden gush to the manufacture of Birmingham ; at other times, the continental governments supply themselves from their own manufactures, which have sprung up in almost every state since the peace of 1815. The only demand, therefore, is from North and South America, Brazil, Mexico, &c., which are principally supplied by Solingen and Belgium, who copy our patterns, and manufacture an inferior article. Secondly, there is the proof required in this country, which necessarily compels the manufacturer to use a certain weight of metal, while the foreigner, on the contrary, has no such restriction imposed on his productive power : hence he can produce cheaper. We are not attempting to decry the proof of a gun, believing it to be a humane provision, and one which ought to be exacted of every manu¬ facturer of fire-arms, but simply cite it as one of the causes of the decline of our manufacture. Again, the fabrication of swords bv the English government has somewhat diminished the trade in that weapon; and the custom of officers, on state occasions, using their ordinary field swords, has given an additional blow to the highest class of productions. We shall somewhat minutely describe the process of this interesting manufacture. The preparation of the steel for swords is a matter of great import¬ ance, which may readily be inferred when we state that the value 30 PRODUCTIONS IN METALS. of the metal varies from £25 to £85 per ton. Suppose a mould of steel of sufficient length, when cut in two, to make a couple of blades. These are called sword-moulds. The flutes, or creases, on the back of the blade are formed in the process of hammering, by means of variously-shaped pieces of steel, fastened to the anvil and curved, or fitted, into a gauge which corresponds to the indentation to he made. The process of hardening succeeds, which is accomplished by heating the metal gradually, and by immersing it in water. It is then tempered, or brought back to a straw-colour, tested by striking it on the back and edge against a wooden block, and if the blade stands this test, it is handed to the grinder, who speedily removes, with his large stone, all the irregula¬ rities of the hammering on its surface. The dexterity of hand required before it is transferred to the grinder, is one of the most noticeable features in sword-making, as some workmen make little or no waste, whilst others spoil no inconsiderable portion of the blades they temper. To clean the grooves, stones with raised beads are used; then follows glazing, on what are called “ bobs ” of wood, with emery and glue; and, finally, the process of polishing is effected by a series of wheels, or “ bobs,” with fine emery and oil. The brilliant polish is obtained by powdered ironstone, or crocus. The hilts of the best swords are forged out of steel, but most of the inferior makers get them cast from malleable iron, and to give them the appearance of steel they are sub¬ mitted to a process which makes them brittle, and comparatively unserviceable. This process, however, enables certain houses to supply the present regulation swords for light and heavy cavalry at very low prices, as there is a saving of at least sixty-five per cent, when compared to the forged or wrought method of making the hilts. The latter are modelled in wax before they are cast, which is a somewhat expensive item in a first-class sword-making establishment. The important qualities in a sword are—length of blade, strength and firmness, combined with lightness, elasticity and easy balance, which make it readily wieldable, all of which are mainly dependent upon its tempering. The clearness of the steel, its freedom from blacks and flaws, or cracks, is likewise a desideratum; and lastly, its high finish and ornamentation. Some of the hilts are elaborately worked out of solid steel, requiring a great deal of labour. A piece of cast-steel is drilled in holes as small as a pin’s point, the latter being filed out bit by bit into shapes which ultimately form the pattern. This kind of work is occasionally so minute that a workman has been employed on a single hilt for three months at a stretch. SWORDS, GUNS, AND PISTOLS. 31 Of course, our remarks have reference exclusively to the highest class of sword-makers, such as Reeves, Grieves, & Co., who employ the best hands and turn out the best work; just as much so as Westley Richards, or Tipping and Lawden, do in the manufacture of guns. The much-vaunted Damascus blade is inferior to the best made English, at least if tested by the qualities required in a good sword— clearness of surface, length and strength, elasticity and lightness. In fact, the Damascus blade is unfit for the general use of the British soldier, being too much curved, and too heavy for the exercise to which the latter is subjected. The only excellence of a Damascus blade consists in the granular structure of the steel, which certainly adds to its beauty, if not to its effectiveness. These blades, moreover, are seldom elastic, and, when tested like the English, are little better than iron; besides, experience has shown that an English cast-steel blade, of the same weight and shape, will cut them to pieces with the greatest ease; nevertheless the prestige is in their favour, and many an Englishman, accustomed to wear a sword, will give from £20 to £50 for a Damascus blade, while he almost grudges 50 or 60 shillings for a superior one of English make. The ornamentation of swords is a peculiar art. What is called Damascening , or introducing precious metals, consists in making an incision in the surface of the blade, and introducing by pressure threads of gold and silver. This process is capable of displaying the taste of the artizan, and was eagerly adopted by the sword-cutlers of the middle ages. Etching, another mode of ornamentation, is effected by covering the blade with a ground, upon which a design is cut, when, an acid being applied and the ground removed, the design is found on the weapon quite perfect. Steel sheaths are made by bending thin plates round a mandril, after which they are soldered, ground, and ultimately polished. Turning to the Exhibition, we are brought at once into imme¬ diate contact with the Toledo manufacture of blades, so famous throughout the world for their elastic properties. “ The flexibility,” says Inglis, speaking of the Toledo make, “and excellent temper of the blades are surprising. There are two trials which every blade must undergo before it is pronounced sound—the trial of flexibility and the trial of temper. In the former it is thrust against a plate in the wall, and bent into an arc at least three parts of a circle; in the second it is struck edgeways upon a leaden table, with the whole force which can be given by a powerful man holding it with both hands.” The blow is diminished about one third by holding the weapon with 32 PRODUCTIONS IN METALS. both hands; the object being to strike evenly, so that all parts of the blade should be equally affected, which never can be the case when wielded by one hand. This is no very extraordinary proof of the elasticity of the Toledo blade. Take our method of testing a blade, which is much more severe—metal against metal: a stout cavalry sabre, for example, which contains about three times the weight of metal that a fine Toledo does. The point is placed against a pin in a board, and the blade bent round a curve formed by six or eight pins placed equidistant in the board; the degree of flexure being such that the middle of the sword deviates seven or eight inches from a straight line drawn from heel to point. It is then pressed down with its point on a board, and bent round or back to a prescribed distance. It is lastly struck, with all the force a man can use, against a stout wooden block, the edge, the back, and both sides, being struck in succession. When the sword has borne all these severe tests, it is declared fit for service. The Spanish contribution, in fact, is simply a collection of rare and scattered curiosities, which doubtless have been made at Toledo, or elsewhere in Spain, but at an enormous cost of time and labour, and ought not to be considered as fair samples of their present manu¬ facture. 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