1 Photography • [5hs iSHsasasasHSTaisasHsasasaHsg pj Dr. William H. Trueman s [jj LIBRARY. I FRANKLIN INSTITUTE LIBRARY PHILADELPHIA, PA. Class jL2L£L. Book(^i^.4?.2. Accession ...7-8 32.^ Given by .-Z7r^:^..i^x^.,.../^.....Z^^.^.^^.^.^ THE '•LUND" LIBRARY OF PHOTOGRAPHY. In Two Shilling Volumes, Net. These books cover collectively a wide field, and include not only text books on the numerous branches of both art and science, but also volumes presenting photography in a popular aspect. Those dealing with technical branches aim at plain wording and explicit teaching. THE STEREOSCOPE AND STEREOSCOPIC PHOTOGRAPHY. Translated from the French of F. DROUIN by MATTHEW SURFACE. 180 pages. More than ioo illustrations. THE HALF-TONE PROCESS. By julius VERFASSER. A Practical Manual of Photo-Engraving in Half-Tone on Zinc and Copper. 126 pages and 59 illustrations, with three engravings in half-tone by the Author. PHOTOGRAPHIC LENSES : how to choose AND HOW TO USE. By JOHN A. HODGES. An Elemen- tary and Practical Guide to the selection and use of Photographic Objectives. 148 pages and 36 original illustrations, including eight half-tone engravings. HALF-TONE, on the American basis. From the Personal Experience of WILHELM CRONENBERG. Trans- lated by WILLIAM GAMBLE. 164 pages, with 56 illustrations in the text, and twelve supplement illustrations. IN THE PRESS. PHOTOGRAPHY FOR ARTISTS. By hector MACLEAN. Over 150 pages, with 40 illustrations and diagrams. IN PREPARATION. SENSITIZED PAPERS : how made and used. By Dr. H. C. STIEFEL. HALF-TONE ON THE AMERICAN BASIS FROM THE PERSONAL EXPERIENCE OF WILHELM CRONENBERG (Proprietor and Conductor of the Practical Institute for Photography and Mechanical Reproduction at Schloss Gronenbach, Bavarian-Algan.) With 56 Illustrations in the Text and Twelve Supplement . IllustyajtiofiA, , TRANSLATED BY WILLIAM GAMBLE (Editor of " Process Work " and " Process Year Book.") Percy Lund & Co., Ltd., The Country Press, Bradford and Memorial Hall, Ludgate Circus, London. 1896. PERCY LUND AND CO., LTD. PRINTERS AND PUBLISHERS THfc: „c,c|u^^rv , pass's brad;f{)R(> AND LONDON 5 CONTENTS. INTRODUCTION. Photo-Engraving in America . . . . . . . . 13 CHAPTER I. Apparatus for Negative Making . . . . . . 27 CHAPTER II. The Negative . . . . . . . . . . . . 49 CHAPTER III. Stripping and Reversing the Negative . . 80 CHAPTER IV. The Printing Process .. .. .. .. ..87 CHAPTER V. Etching .. .. .. .. .. .. .. 124 CHAPTER VI. Finishing Work. Engraving . . . . . . . . 139 CHAPTER VII. Vignettes .. .. .. .. .. .. .. 156 Conclusion . . . . . . . . . . . . . . 161 7 PREFACE. F all methods of reproduction none deserve our attention in a higher degree than that of Autotypy, or half-tone, not perhaps be- cause its results are of so perfect a nature — in this respect it stands far behind collotype and photo- gravure, and hardly approaches lithography — but rather in consequence of its speed in making a plate, and from a plate printing an edition, and its suitability in all respects for letterpress printing, whilst on these two grounds it is also cheap. Moreover, the productions of the half-tone process are well suited for distribution among the people as a cheap educational medium which will find entrance to every household, and by presenting in this way faithful copies of works of art will do more to disseminate knowledge than lengthy descrip- tions. We had long recognised the value of pictorial representations, and had sought a more decided method of mechanical reproduction for the 8 HALF-TONE deservedly high-developed printing press, until Meisenbach solved the problem. Look back to the earliest days of the process, which commenced so modestly and insignificantly, and consider the short space of time — not more than twelve years — that the young process has been developing, and realise the industry that has sprung up from the idea of one man. As yet we cannot see the end of these developments, for the process of Autotypy has only just been adapted to three-colour printing. A little space of time, and where now only the form is presented, sketched in grey monotone, we shall see the cheeks redden, the eyes reflect their prismatic sheen, the mouth display its purply lips, and Nature unfold the whole of her colour charms. I have endeavoured in the present little book to leave out all matters of secondary importance, and have only described with amplitude the kernel of the process. As a practical man speaking to practical men I have found theoretical considera- tions of little value, but it seemed to me they could not be overlooked when— as in the chapter on the negative process— they were absolutely necessary for the understanding of the work. I also thought ON THE AMERICAN BASIS. O, it superfluous and only page-filling padding to describe the elementary process of Autotypy, and in this way dish up methods which have long since been consigned ad acta, and only distract the atten- tion of the reader from essential to secondary things. Further, I have abstained from treating photographic operations, as such. Who would have the impertinence to attempt to write some- thing new of a subject, on the practice of which there is already so extensive and excellent a theoretical literature ? I have made it my principle in this little work to apply to no other source than my own practical experience, a rule in which I have been supported by noticing the often incorrect formulae and directions given. On the other hand, I thought it my duty to give to Brother Jonathan the honour which he deserves as the foster father of Autotypy, and to speak as an authority of the arrangements and appli- ances I have seen there. As to the supplements to be found in this book, they are all produced in my studio school, and for the most part are the work of my students. This circumstance is to me more precious, as it proves that the principles of Autotypy which I teach to my students, and which have also been laid down in this book, are the IO HALF-TONE right ones, and that the efforts of those who hold to them must be at last crowned with success. In consequence of these favourable results I venture to hope that the following pages will not have been written in vain. In conclusion, I must acknowledge the assist- ance of my students, by whom the whole of the illustrations in this work have been made, and to their teacher in the etching process, Herr C. Fleck, my best thanks are also given. ii TRANSLATOR'S PREFACE. HEN consulted by the publishers as to the advisability of issuing a translation of this work, I was pleased to testify to its technical value. Herr Cronenberg has, more- over, considerable reputation on the Continent as a practical teacher of long experience in process work, and this fact alone would be a guarantee of its reliability. On account also of the fact that the book covers ground upon which there is a consider- able dearth of information it will be welcome. The author does not pretend to be exhaustive in the treatment of this subject, and the inexperienced must not assume that the processes here described cover the whole scope of American photo-engrav- ing. I think, however, it will be recognised by those who are familiar with American methods that it gives a fairly complete resume of the principal processes, and the details given are sufficient, at least for those who have passed through the 12 HALF-TONE elementary stages of process engraving, or who have practised the older processes, to enable the work to be carried out with successful results. There are some deductions and recommendations of the author's with which personally I should not agree, but I have not thought it advisable to interlard the book with foot-notes and detract from the work of the author, whose opinions as a careful and successful worker are entitled to thoughtful consideration. In the translation I have aimed rather to present the author's meaning in words intelligible to English readers than to adhere strictly to the text. If there is anything I have not made plain, I will endeavour to answer any brief questions sent me through the publishers. William Gamble. London, January, 1896. i3 INTRODUCTION. PHOTO-ENGRAVING IN AMERICA * New York ! There it lies at my feet ! I stand on the highest arch of the suspension bridge and cast my eyes on the beautiful scene before me. There flows past me the never-resting stream of traffic between the two great cities, New York and Brooklyn, thundering and tumultuous, but my glance rests on the distance from whence no sound penetrates, and where the glistening undulations of the crystal atmosphere have laid the soft veil of poesy on the blue waters of the port crowded with ships, on their countless masts, and on the far-extending sea of houses of America's greatest, richest, and most interesting city. Nothing dis- turbs the quiet charm of this striking picture. But by degrees, as the colossal arch of the suspension bridge plunges more and more into the heart of the city, the gables of the houses grow, the noise and * Reprinteil from the " South German Photographenzeitung " HALF-TONE tumult increases, the storm grows in strength, and the charm vanishes. Whilst on the top of the suspension bridge we were far removed from the every-day world, and gazed with an eye of idealism ; here we now come to a picture typical of America — a scene of exciting, restless, hurrying industry. There is no place for Art, and no opportunity for the principles of beauty. In this sense-confusing wave of extremely competing industry, only one idea prevails, calling forth all the sharp-senses, all the spirit of perseverance, to profit by every advantage offered, in the annihilating war of competition in general, and in the battle of the individual, which is here carried on. All that is original, new, cheap, or beautiful, is thrown with uncomfortable speed on the market. To-day one possesses it, to-morrow it is the property of every one, and the day after it is superseded by a new invention and thrown into the lumber room. That this is not accomplished without the trumpet of advertise- ment is understood. Even the keen competition is one important factor by which this young country, in the course of a few decades, has attained such an unexpected height. Naturally, if this country demands constant innovation to im- press the public, and secure a market for its products, its industries must profit thereby, and as the buildings in New York increase from storey to storey in height, so increases within the capability ON THE AMERICAN BASIS. 15 of production in business. From day to day it is sought to simplify the present working processes, and to invent new mediums for accomplishing more work in a shorter time. Could the circumstances be otherwise with the industry of reproduction ? Twelve years ago, hardly more was known than the slow and expen- sive method of wood engraving. The mechanical reproduction by photography was still in its infancy, and etching in metal was almost unknown. The process of washed-out gelatine, and swelled gelatine were next introduced. The results were very beautiful, and these methods subsist even to the present day. They proved a dangerous enemy to the woodcut. It was soon found that instead of engraving on wood it paid better in many cases to draw upon a photograph in wood-cut style, and then bleach the photo out, the resulting drawing being converted by a mechanical process into a printing plate. The wood engraver was changed into a pen draughtsman, and in him originated an entirely new industry, which now gives employ- ment to thousands of busy hands. The swelled and washed-out gelatine processes were brought to a high state of perfection, enabling them to be worked with certainty. At the same time appeared the epoch-making innovation of Autotypy (the half-tone process). The success of this process has been remarkable, for here was a 1 6 HALF-TONE method which dispensed with the draughtsman, working much quicker than the latter, and quite distinct from the wood engraver. Anyone who is familiar with the quickness and readiness of American business routine can easily conceive that the invention of the half-tone process was neces- sarily a more important advantage for America, than for slower-producing Europe. If we consider further that industry and commerce is everything there, and what is accomplished is mostly for these purposes, whilst for art and abstract sciences very little room is left, it is safe to conclude that the process of Autotypy was required in the service of industry for advertising purposes, and still serves to that end. Advertising in America is a very important word. Could we conceive an easier, quicker, or more beautiful process for pro- ducing a printing plate than by Autotypy. The existing methods of swelled and wash-out gelatine already employed for the purpose, even with inferior negatives produced by bad screens, obtained tolerable results. It is only about nine years ago that the Moss Engraving Co., of New York, as the first and almost the only firm, nearly monopolised this pro- cess in New York and far beyond its borders. One can form some idea of the extensiveness of the business, when we know that only to finish the blocks, sixty-four men were employed as engravers. ON THE AMERICAN BASIS. 17 At that time the swelled gelatine process was at its highest development and in its most flourishing state. Etching was nearly ignored, because it was at that time a rough and circumstantial method held in very little esteem. Yet despite the faulty screens, the inexperienced photographers, and defective means of printing, astonishingly good work was turned out. It was desired to imitate the woodcut by making the lines not diagonal — giving the same exposure to each set of lines — but disposing them parallel to the sides, and giving the horizontal a shorter and the vertical lines a longer exposure. By this means one obtained in the high lights definite points, but in the shadows horizontal lines, which by their up and down swelling were not unlike the long-trained or wavy lines of the woodcut. Whilst the half-tones produced in this way had the hardness of line work, they had also some similarity to the cool, hard colouring of the woodcut. But it could not rest here. It was but the beginning of the business. Such half-tone blocks were expensive, but the high price was of minor importance, so long as the production of them lay in the hands of one maker. A much more serious inconvenience was the waste of time if quick delivery were desired. One could not wait two or three days, but might well do so for as many hours, and it was in this respect that the B 1 8 HALF-TONE etching appeared of advantage. In the latter process was found a helpful method of turning out urgent work. Then commenced a battle between the gelatine and the little-valued zinc. And much despised was the latter. For instance, the foreman of the swelling process department of the Moss Engraving Co., pointed to an etched zinc plate, a portrait in line work, and laughing ironically said : " What a beautifully dilapidated landscape ! " Since then the times have changed very much, and the prejudice against etched work has turned to the contrary. With the improvement of the processes the time of pro- duction of the plates has become shorter and shorter, the work more and more beautiful, but the price has gradually become worse and worse. No one would use gelatine again except in certain cases. Out of fifty engraving establishments in New York, only one or two, so far as I know, work, besides the etching, the wash-out process. The swelled gelatine process has very properly been abandoned entirely. The establishments referred to use the wash-out process to make half- tone blocks, and accomplish admirable work. A third establishment has made use of the process until recently for the reproduction of large books, music, etc., but this work pays only in quantity at a price which is hardly half that paid for etching on zinc. Were we able to work even as quickly ON THE AMERICAN BASIS. ig or nearly so quickly as on zinc, so that the finishing of a plate, together with the necessary electrotype, would not exceed one day, then the gelatine could, in my judgment, compete with the zinc because of its cheapness, and in many cases its beauty. But the disadvantage remains of having to use dense negatives. Very often we are not able to make such a negative at all. Pencil drawings, grey lithos, drawings in pale washes of colour or ink, soiled, old, or yellowed paper, reproductions of prints in blue colour, or on red or yellow paper, or from very fine steel engravings, baffle all skill in obtaining at the same time a fine and yet equally dense negative. Besides, the advantage of zinc for the making of colour blocks is indisputable. All these causes turn the scale very heavily in disfavour of the wash-out process. Again, if an establish- ment be not very large, the existence of two radically different processes, requiring, moreover, double space, double arrangements, double labour and wages, brings only disadvantages, and the gelatine is, as we have pointed out, unable to exist alone under present conditions. Therefore zinc maintains the field in this long battle, and has been used exclusively for the half-tone. But this did not prevent a stand being made at the last halting place in this process of development. It was left for copper and the alloys of copper to step in to meet the requirements of half-tone 20 HALF-TONE etching. The density and even texture of the copper were recognised, as also its capability for polishing, the easy way of etching it, and its durability in printing. Here the firm of Moss has the credit of bringing copper first into general use. And when above all, in the enamel preparations, a direct copying method was found which for its beauty, its certainty, and its in- destructibility, has quite outrun the albumen process, it is not surprising that the copper etching has found a place in every engraving business in spite of the fact that only three or four years have elapsed since the introduction of the process. Copper being in America very little dearer than zinc, there is not much to be taken into considera- tion, so that the cost of the metal plays no part in estimates of expense. What enhances the price of the metals most is the polishing, but this is mostly done by the etching firms in their own establishments. Besides this, very pure copper plates can be produced in an electrolytic way, so as to make the expense very trifling in an estab- lishment having an electrotyping plant. As to the interior arrangements of American engraving businesses, these are adapted to the conditions imposed by intense competition, and the work is carried on with the most reduced labour, in the smallest space, and with the simplest materials possible. The well-known American ON THE AMERICAN BASIS. 21 principle of division of labour finds here also its full application and confirmation. The necessity of confining the workrooms to a very small space arises from the enormous value of the ground rents in large cities. The most space is wanted, of course, for the studio. The greater number are daylight studios, and we find them generally on the top floor. As most of the roofs are flat or with very little inclination a part and sometimes a large part of the roof is covered in with ground glass, which gives a free entrance to the light. Very often a part of the studio is without cover at all, and the work is done in the open air. On dull days which, of course, are more rare in the sunny climate of New York than here, the electric light in the form of arc lamps is made use of. In all branches of industry use is made of machinery, which fills the buildings from top to bottom with machines of the most varied kind, and which need a special system to supply the motive power. Large buildings intended for industrial purposes have their own engine standing in the basement. Some of them are of several hundred horse power, and these give by means of long transmissions the necessary power to the busi- nesses on the different floors. If there is no steam power the steam is led from a central supply station into the surrounding buildings at a very low price. The gas meters of Otto Deutz are very 22 HALF-TONE much liked. They can be set in movement at any time of day or night. The consumption of gas is regulated automatically according to the neces- sary power, and requires no supervision whatever. With the low price of gas in New York the expense of running these engines is unimportant, and one is entirely independent of outside eventuali- ties. Cleaner, but expensive in establishment, as well as in cost of labour, is the use of electricity, for which the Edison Co. possesses the monopoly for New York, and exploits to the best advantage. That there is much vibration with such a mass of machinery is a matter of course, and the violent shaking of the buildings makes a special and careful arrangement of the photographic apparatus necessary, especially as the studios are mostly on the top floor. Of all constructions the swing camera is the most approved, because of its cheapness, comfort, and the little room it requires. It gives to the American studio a typical character. If several photographers have to work at the same time in a dark-room, it is of advantage to give the dark-room no door and to build an entrance in the nature of a rectangular tunnel, which ex- cludes the light sufficiently for the wet plate process, and allows of the workers leaving and entering without hindrance. For sensitizing the plates dipping baths are generally used. The dark slides for half-tone work are notable for their con- ON THE AMERICAN BASIS. 23 venience ; they have not the troublesome extra carriers, yet they take every size of plate. The negatives are washed best, most quickly, and at the same time most economically under rose taps, from which the water flows with a strong pressure, but only plates prepared with albumen can bear such a heavy shower. The division of work in large studios is worthy of attention. First the line and half-tone work is separated and placed in the hands of different operators, who have at their disposal a certain number of cameras and separate dark-rooms. In the half-tone process, which depends on very exact working and the utmost possible cleanliness, the photographer undertakes mostly the whole of the work up to the finishing of the negatives. For the taking of line originals very large firms have hardly more than two photographers, each of whom has several cameras at his disposal, and works them all at the same time. It is not uncommon to find good workers who, with the help of several boys, have five or six cameras in active use at once. One boy fastens the originals upon the copying board, another prepares the plates, and a third one intensifies them. The most important duties, such as the focussing, the right exposure, and the developing, the photographer undertakes himself, besides supervising the other photographic opera- tions, and in this practical, and at the same time 24 HALF-TONE economical manner, an enormous quantity of work is turned out without excessive expense, because the operations which cause the most waste of time are done by boys at low wages. Also for turning and stripping the negatives a boy is employed. The studio, printing, and etching room are, of course, absolutely separated to keep the dust of the latter away from the first. On the arrangement of the room for direct printing there is nothing new to say. The essential features are : Whirlers and copying frames, of which there are a number of good make. The etching also is primitive. A heat- ing stove composed of an iron plate heated under- neath with gas, the etching tubs, dusting boxes, a stoneware or lead trough for potash solution, a few rollers and ink slab for occasional use, brushes, sponges, etc., makes up the whole arrangement. The methods of etching are radically different from those customary in Germany. First of all, rolling-up and covering in with ink, and also the deep or finishing etch is omitted. The maximum time allowed for etching a line plate of fair size, say, for instance, of 14x18 inches, must not ex- ceed, with a good worker, two hours, whilst urgent and small-sized work has to be etched in half or three-quarters of an hour. Deep etching is com- pensated for by the routing machine, which has been naturalised from the commencement of photo engraving. Besides the router there are running ON THE AMERICAN BASIS. 2.5 a host of other machines, of which the most im- portant are the circular saw, the polishing machine, the wood trimmer, the bevelling machine, and the drilling machine. Much care is taken in the selection of hand printing presses ; the most preferred being the Washington Press. The art of proof-taking has obtained a high degree of perfection, and good provers are well paid. Mechanical printing has not been introduced, perhaps because of the original unevenness of the plate and the further inequalities made purposely by the burnisher of the engraver, which renders special hand pulling necessary. Perhaps it will be interesting to many to know the average wages earned by workers employed in an engraving establishment in New York, but as a matter of course we do not refer to exceptional salaries. A capable half-tone photographer earns from £5 to £7 a week; a line photographer £2 10s. to £3 ios.; a printer, well up in albumen and enamel process, £2 ios. to £3 ios. ; an etcher in line and half-tone on zinc and copper, £3 to £4; boys for washing the glass plates, making silver prints, or otherwise employed in the studio, copying or etching room, earn from 12s. to 30s. according to their knowledge and qualification ; a retoucher for negatives or prints, £2 ; capable engravers, knowing how to cut vignettes, ^4 to £5 ; line engravers, £3 to £3 15s., and the same for 26 HALF-TONE provers. A man working the routing machine gets £2 15s. to £ 3 10s. ; a blocker, who fastens the plate on to the blocks, £2 10s. to ^3 : a plate polisher, £2 ; and a carpenter, £ 3 The price paid for blocks has dropped in the last few years very low, and the golden time in this branch belongs to the past. The competition is overwhelming. It should be remembered that in the City of New York alone there are more than fifty establishments. By all of them beautiful and rapid work is done, but thus the public is spoilt, and the customer screws his claims always lower. Not- withstanding this, it must be said that photo- engraving is flourishing. We must not forget the requirements, not only of the huge population of three millions in the city, but also of the inland States, from whence many orders come. Further- more, the methods of working have been more and more improved, the workers becoming more accustomed to the routine, whilst with the improve- ment of the businesses within, the aptitude for production has grown, so that against the low prices for the blocks a cheaper rate of production can be opposed. The average price for blocks in line is about 3 Jd. to 5|d. per square inch ; those for half-tone, irrespective on what metal they are engraved, is. ; and for vignettes the price is is. 3d. per square inch. For plates of very small size a minimum is charged. 27 CHAPTER I. APPARATUS FOR NEGATIVE MAKING. Alike in all photographic andphoto-mechanica processes the negative is the most important fatter for obtaining a good ultimate result, and the pro- duction of a succession of good negatives of all subjects taken in hand requires the utmost care, skill, and intelligence. In the same way the reproduttion of an original by the half-tone process also depends for its success for the most part on the quality of the negative. Once in possession of a good negative the subsequent processes are easy. In consequence of this fact the centre of gravity in an establishment is in the arrangement of the photographic department, and by reason of the importance of this part of the work no expense is spared. The first requirement in a studio intended for working the half-tone process is a strong and even light, and the best is where there is free entrance of direct sunlight. I know many of the establish- 2 8 HALF-TONE ments in New York, but I cannot say that they possess any particularly practical feature in the arrangement of their studios. Nearly all of them are in the highest part of the building. To obtain light a large part in the roof, which is only slightly inclined, is cut out and the opening filled in with more or less transparent or ribbed glass. Some- times the studio is very high, so that though there may be a considerable area of glass only a small amount of light reaches the floor. In this case a proportionately high platform is built up. Several establishments have cameras permanently on the roof so as to work by dull light in the open air. All deficiency of daylight is met by the electric light, and we could not conceive of a rational establishment without this illuminant. The lamps hang between the cameras, in front of the copying board, and are of 1500 to 4000 candle power. They are provided with reflectors to illuminate the original evenly. Instead of hanging the lamps they are sometimes supported on moveable stands (figs. 1 & 2) so that they can be placed in front of the original in any desired position. One or two establish- ments work without daylight and are wholly dependent on artificial light. If the electric light is not so strong as good sunlight it has neverthe- less the advantage of being much more constant than daylight. The electricity is sometimes taken from the mains, but other establishments ON THE AMERICAN BASIS. 2Q. generate it on the premises by means of dynamos. The reproduction establishments being, as be- fore mentioned, in the highest part of the buildings, Fig. i. Fi g- 2 - which are sometimes ten to nineteen stories high, it occurs that in such colossal buildings where machinery of 100 to 400 collective horse power are running, that there is a continual vibration, and HALF-TONE ON THE AMERICAN BASIS. 3 1 this requires a special and careful arrangement of the camera stand. Of the apparatus in use the hanging or swing camera is the most favoured, and fig. 3 shows the most popular shape. Close to the glass roof and running parallel with it is a rafter or iron bar, and the cameras are at such a Fig. 4- distance from one another that an easy movement of the operator is possible. The bed on which the camera is moved to and fro is composed of a long rigid frame (fig. 3), or of narrow planks of dry wood placed on edge (fig. 4). The length depends 32 HALF-TONE on the focus of the lens used and the size of the originals, ranging between eight and twenty feet. On one end of the frame is the copying board for the originals to be reproduced ; it may be movable or fixed, and is a flat board running in a groove. It keeps its position by means of a spring. To place the original quickly under glass the arrangement illustrated in figs. 4 and 5 is used. On the top and bottom edge of the copying board are two channels formed of long strips of wood. To mount the original the board is taken off, and laid down, the drawing being then placed in position, and a thick piece of plate glass put upon it. Two narrow strips of wood of the same length as the board and with tapered ends are laid over the edges of the glass plate at each end, the tapered ends being under the groove at the top and bottom of the board, where they are fastened with small wedges. The pressure of the wooden strip is sufficient to hold the glass plate when the board is brought to its vertical position. This arrangement is so easy and quick to handle that it seems to me worth ON THE AMERICAN BASIS. 33 describing. Care must be taken to avoid the light coming direct from the front, otherwise a reflection on the glass is unavoidable. The frame on which the camera stands is suspended with four iron bands or wire rope to a second beam of the same length, but of very little breadth, in order to avoid as much as possible the formation of a shadow on the original, and the whole swings free on a wire rope hanging from the iron rail or rafter. As the centre of gravity changes by shifting the camera on the swing, the base is kept a little sloping, to allow the light to fall as much as possible vertically on the original, and a running weight of about 100 lbs. is attached to a tightly extended wire rope running the whole length underneath the base of the camera. Such a swing arrangement destroys all vibration. The camera can be directed as required to the light, and no blurring is to be feared through anyone knocking against the swing. It is even of advantage when using the electric light to keep up a swinging movement to avoid reflections or uneven light. Other constructions seek to avoid vibration by means of springs and indiarubber bands. Figs. 6 and 7 give representations of these arrange- ments. The last one I know by my own ex- perience, and have tested by working it for a long time. One establishment in New York uses a peculiar kind of floating or water-balanced camera, but I do not know anything particularly about this 34 HALF-TONE ON THE AMERICAN BASIS. 35 construaion. Under all circumstances the swing is unsurpassed for its cheapness and simplicity, and I cannot see any reason for preferring any other system. Besides the camera, the construction of the dark slide is of great importance. A good dark slide for half-tone work must have the following features. It must be possible to make use of the Fig. 7- full size of the screen, and of the negative, within the size of the camera. The screen and plate must stand quite parallel and not closer than i mm. distance one from the other. Otherwise the silver finds its way into the cementing of the screen. Further it must be possible to easily regulate the distance of the plates without shifting the focus and parallelism. There has not been made until now any dark slide having all the qualities required, 36 HALF-TONE and many establishments are satisfied with very simple arrangements. Certainly the process can be worked with an ordinary dark slide, but the chances of obtaining a good result are lessened, whilst such makeshift means, with the resulting failures, combined with the vexation and dis- appointment of the worker, makes one consider the price of a suitable half-tone dark slide not too high. If an ordinary dark slide is used for half- tone the necessary distance from the wet plate is obtained by interposing strips of cardboard or by fixing drops of wax at the corners of the screen, and after focussing to rack in to the extent of the thickness of the screen, plus the chosen distance, towards the front. This is the most simple and not the worst of half- tone dark slides. Of course, the size of the wet plate must not exceed that of the screen, and the screen cannot be used up to its full size. Besides, in the matter of sharpness, the shifting of the ground glass does not allow of very sure working. Should it be desired to avoid shifting the focus, the position of the carriers taking the screen and nega- tive must be changed in such a manner that the screen is held in a deep rebate by means of springs, and is pushed up again, the four silver corners holding the negative. Little pieces of cardboard fixed on the corners enables the regulation of the distance to be made. ON THE AMERICAN BASIS. 37 To use the full size of the screen, the size of the sensitive plate must exceed the screen in every way by about an inch. Both the screen and the sensitive plate must be separately fastened in their respective positions. As things are, the use of carriers has no particular advantages. Without considering the number of them which have to be always at hand for the different sizes, they are always warping and shrinking, owing to the weather and temperature, and for half-tone pur- poses, where exact parallelism is needed, this renders them almost useless. Besides they bend very easily by the pressure of the springs, and cause soiling of the screen by silver, even if not sticking to the collodion film. This inconvenience is avoided in America by the generally used Bensterand Bonanza dark slides, which arrangement fig. 8 illustrates. The cogwheel movement in the Benster dark slide is not necessary, the cross- piece on which the plate rests being fixed in the desired position by means of notches (fig. 9). The top cross piece moves in grooves up and down. All sizes within the frame can be used with these dark slides. If a screen holder is placed between the sensitive plate and the shutter of the dark slide we have then a dark slide for half-tone answering very well for the purpose. The most perfect half- tone dark slides up to date are Levy's patent. They permit the use of different sizes of screens 38 HALF-TONE and plates, and the distance is regulated by an outside arrangement. This dark slide is in a certain measure a double Benster dark slide, the arrangement for the screen holder being the same as for the negative. An ingenious adjustment Fig. 8. system, which is worked by two buttons from the outside of the dark slide, enables the distance to be varied to about i cm., and also to be enlarged whilst exposing, a circumstance which will be referred to later. Ingeniously as these dark slides are constructed they are not, ON THE AMERICAN BASIS. 39 to my mind, entirely satisfactory. On the one hand such mechanism is so much more easily sub- jea to deterioration, the more complicated it is ; on the other hand, because such an exactness of parallelism as the use of a half-tone screen requires, Fig. 9. exceeds any demand that can reasonably be required of a camera maker, and because the screen cannot be brought closer to the wet plate than determined by the mechanism. It is always better to have a hand one's self in the regulation of the position of the screen. This can be done by the 4 o HALl'-TONE arrangement illustrated in fig. 10 and n. It shows in principle a simplified Levy dark slide, with the difference that the fixing of the screen is obtained by four movable screws. Of all necessaries for half- tone work the matter of the screen claims the highest interest ; and with good reason, for nothing exercises a more lasting influence on the result than does the screen. Now that in Europe the paper i FJf. 10. Hg . u.* screen seems to be in the dying out stage, it is useless * It not being easily possible to alter the German words on this diagram block, it may be stated here that " Raster " is Screen, and " Nasse Platte " Wet Plate.— Trans. ON THE AMERICAN liASlS. 41 to waste words over this rudimentary process. The progress of half-tone is intimately associated with progress in the manufacture of screens, and we can only speak of the consequences of laying aside the paper screens, and of the work since the use of original glass screens or copies of them began. All the progress in the printing and etching pro- cesses, in the education of a new school of special operators, and in the training of etchers and proofers, have not contributed so much towards raising the interesting and beautiful half-tone process to the high position which it now occupies in America, as has the progress made in the production of suitable screens. With these, stands or falls the half-tone process. We have given up the single lined screens which had to be crossed during exposure, and the question as to the proportion of black and white lines has also been decided. Not less has experience taught us to what degree of fineness the screens may be used without asking more of the printing press and ink and paper than they can render. Since it has been possible to obtain good screens comparatively cheap, the half-tone process has made unexpected progress, giving a flourishing life to many establishments. The most preferred and most appreciated are, very rightly, the glass screens of Max Levy, of Philadelphia. So far as the patented process of the manufacture is known, faultless polished plate glass 42 HALF-TONE is coated with an etching ground — perhaps com- posed of asphalt, indiarubber and turpentine — and ruled in one of Levy's improved line machines, by means of a suitably ground diamond, the surface of the glass being bared. The machine must not be interrupted in its progress for a moment, as every interruption leaves a perceptible fault in the regu- larity of the ruling and spoils the plate. Of course, everything depends on the composition of the coating, in fact, upon it depends the fineness and sharpness of the lines. The diamond* cuts through the coating without injuring the glass, and the plate is afterwards exposed for a short time, about two minutes, to the action of fluoric acid. After removing the coating, the plate is covered with a black film, and the excess of colour afterwards removed by means of a polishing machine so that the black remains only in the etched parts. Two plates with their lines crossed are then cemented together with Canada balsam under hydraulic pressure, and after grinding the edge the screen is finished. As a matter of course . such screens if carefully handled are very durable and not easily attacked by silver. As a rule the thickness of the transparent and opaque lines are the same, or does not exceed the proportion of two of the latter to three of the former. These screens are manu- factured in all sizes and shapes, and vary between 75 and 240 lines to the inch. They are of unsur- ON THE AMERICAN BASIS. 43 passed transparency and sharpness, and only one who has never handled a Levy screen would say that screens etched with fluoric acid have ragged lines. Whilst original screens are preferable to copies, Wolfe, of Dayton, Ohio, nevertheless, makes good screens produced by means of collodion dry plates, and these are much below the price of Levy's. Many establishments in America use these screens exclusively, and the results obtained with them are hardly to be distinguished from those obtained with origi- nal screens. From the way of man- ufacturing these screens it will be understood that they are composed of a network of black lines, crossed at right angles, forming square transparent openings (fig. 12). Until now this kind of screen has been used with advantage for the half-tone process, and my subse- quent remarks will relate only to this type of screen. I may mention, however, that screens have been made which are the negative of the beforementioned, having rectangular crossed transparent lines and opaque squares; also a system of round opaque dots on a transparent ground, or the contrary, transparent grain on an 44 HALF-TONE opaque ground. To obtain more modulation from a fiat original, Gaillard recommends screens com- posed of two engraved plates, each with semi- opaque single lines, which are sealed together. By this means a three-fold tone is obtained — trans- parent, semi-transparent and opaque — the points where the lines cross having a double density. These different forms of screens are almost alto- gether discarded, as they are for the most part without advantage over the American screen, even if the execution were faultless to the same degree. But the method of exposing through a single line screen, and after the first half of the exposure turning the screen for 90 degrees, is of importance, and has been practised until recently by large establishments with the best results, till at last even there the crossed screen conquered the field. Whoever finds himself in the position of having to decide on a screen should for general work not get anything finer than 1 50 lines to the inch nor coarser than 75. On the one hand, by working with fine screens the difficulties of the process increase enormously, and the prints from the blocks on the machine do not turn out in most cases so well, except when the best paper and the most expensive ink is used. On the other hand, with coarse screens there is too much loss of fine detail. The following are the prices of the various makes of cross-lined screens : — ON THE AMERICAN BASIS. 45 So«vJ o\ o! -£ oj to m O lO 00 m o; o\ g- Cg XXXXXXXXXXXXXX |1 So m o oo-^ on o^ -£ to h oooooo"5 vO to ON to o ON 10 oo vj ON On OJ OJ o! M 00 10 M o to v) ON o to to o o co o oi On o On to to H o o On Oi O OJ o *1 O 0 o Q O On o r -- OJ OJ to 00 o M oo «v ^ ON o\ ■e- o to Oi -1 On 0 On O o ON On ON O o O O \? • oo On to Oi Oj to OJ H M o 00 ON ON ON to 0 to Oi On O Oi OJ co M On 0 ON .O ON O O O O On On ON o oc ON to -t> oo Oj to to o »J OJ H tS O 00 ta to 0 0 to to 00 ^} o o o JO o > r W z o jo > a co o W w r -c £ P p» a w t- 1 s On O CnO On On On On On On 4 6 HALF-TONE o O 0 o o 0 in 0 o o o o M M u") 00 IN o r- Pi N nn o vo ffl cf «i O Q W o w z w w a! u CO pj < z 3 2 O O O o o o o O O N o o o «1 N H lO M VO V? h m ro VO £, O O O O O O W"nO fONO O O "3" VO CT> m O M N VO o o o o o o K1 O IT) <*■ O O 00 M N M O O o o o o o vo o o in o z o H < z w w « u CO w h < ►J Ph « Q z o 3 o J h-J o u . O VO O VO VO 41 .S 1O00 N N i VO O O VO tJ- M N N M O O O tJ- VO VO O O O m in t N O tJ- o VO O 2 V* VO VO O O vO O oo oo m c\ in S-gxxxxxx Fig. 46. Fig. 47- everywhere, and cannot be brushed away from the ground of the plate. In this case the best thing to do is to clean the plate and roll it up with ink. If the plate is over-heated the resin commences to smoke, and that is a sign that it is partially carbonised, and in this state has lost its acid- resisting qualities. In the second etching, the bath is strengthened with a certain percentage of acid, the endeavour is to obtain the desired depth on the one hand, and 134 HALF-TONE on the other the smooth etching off of the fringe formed by the resin. If this fringe is too great — and beginners will, as a rule, get it too large — a step is left which can only be removed by a finish- ing etch. A properly-conducted etching should by each succeeding bath remove the step formed in the previous bath, and so save the fine etching, If the resin after the second etching is deep, clean, and sharp, the resin, ink, and backing varnish are washed off, and a proof taken from the plate. For etching enamel copper and brass plates, commercial, technically pure perchloride of iron is dissolved in a much smaller quantity of water, i.e., water to the extent of one-third the weight of the perchloride. Test the solution to about 35 0 Beaume, and filter. A bath long in use turns to a green colour, and is thick and muddy from the separated oxide, etching very slowly. Suggestions have been made for purifying such solutions, so as to bring them into a fit state for use again, but I see no advantage in business-practice in it. The profit derived in one way would be lost in another — in trouble and waste of time. The best way is to filter and dilute the old bath, using it for a few plates and then throwing it away. A handle (fig. 48), with two stirrups as illustrated, may be made of strong insulated leading-wire, as used for the electric arc lamps, or in default of this a piece of iron wire painted with lac varnish. This can be ON THE AMERICAN BASIS. 135 bent to suit all sizes of plates. The copper plate to be etched, with its back coated with varnish, is fixed in this handle by two diagonal corners in the stirrups, film downwards, thus forming a good plate holder, which for quality and cheapness is unsurpassed. The plate thus comes film down- wards into the perchloride of iron solution, which directly commences to attack the copper. The plate is moved a few moments to and fro, making Fig. 48. sure that everything is in proper order, especially that there are no air bubbles under the plate, and it is left for five or ten minutes to itself. After this it is taken from the bath, the perchloride of iron rinsed off, and the plate examined with a magnifier to ascer- tain the depth obtained. It is a pleasure to look at such a plate. It seems as if a picture had been produced on the red ground of the plate as if by magic. Every dot stands there sharp and un- 136 HALF-TONE injured, and the intermediate spaces are etched out as smooth and round as can well be imagined. If the necessary depth is attained, there is nothing more to do than to dry the plate, to clean the deposit away in the deep parts with a hard brush, and to take a proof. Some probable causes of failure I have partly mentioned in the preceding chapter. Softening of the film through insufficient burning is often perceived in time by scratching the margin with the finger nail. If this is the case and the coating of the plate is otherwise uninjured, the film is washed off with hot potash solution, and rolled up. If the acid does not attack evenly, and particularly if the dark parts will not open, then the print was over-exposed, or not sufficiently washed out, or the contact in the copying frame has been imperfect. In this case use the etching brush, and in extreme cases even a hard bristle brush, and by this means allow the perchloride of iron to attack the copper. If the film has un- usually slight resistance to the acid, the burning has been too short, or it has been extremely long which can be determined in either case by the colour of the enamel film — or the coating was too thin. Except for these defects, the result of faulty manipulation, it is possible by means of rolling up or light etching, to improve at the right moment and in the right place the result of a faulty negative, ON THE AMERICAN BASIS. 137 and to save the work. But I repeat, all these tricks are only botchy work. In making them a rule we should fail to appreciate half-tone as a mechanical process. The less the plates need artistic retouching the more successful will be the result. Retouching implies a previously-incurred fault, and no one will contradict me if I hold it more important to keep in mind the avoidance of these faults from the beginning, than to waste our best faculties in repairing them when they have happened. We are so easily induced to let pass a slightly faulty negative, with the consolatory excuse that the defect can be surely remedied by the printer or the etcher, or without fail by the engraver. The printer thinks he has done his duty in having printed the negative mechanically, and does not feel induced to do more, even if he could. He may. get even, in addition, a few ugly dirt stains on his plate, but " they are so easy to retouch." The plate is also a little over-exposed, but this does no injury at all, because " the etcher can leave it so much longer in the bath." This the etcher does ; even something extra. He brushes and brushes until the dots are as fine as possible, yet because the shadows are heavy and blurred, the shading in the lights has gone, softness is out of question, and it is not altogether his fault. Where too, are the engravers, who are armed with roulette and burnisher ? If the engraver who i 3 8 HALF-TONE receives the plate in the last instance is over- whelmed with work, then we can conceive what kind of result will be forthcoming. And this all through mere bagatelles of faults which could have been very easily avoided. 139 CHAPTER VI. FINISHING WORK. ENGRAVING. From the etched plate, a rough proof is next taken. The fate of the plate depends on this proof-taking, and care should be taken in this proceeding. To use for the sake of economy, cheap paper and bad ink would be bad policy, the proof having to decide whether the plate is serviceable or not, and to guide the engraver as to the neces- sary retouching to be done. It is useless to sup- pose that in all cases, a plate, except for trimming the margins, is ready for printing from when it leaves the etching bath. Notwithstanding that the manipulations already described form the principal part of the work, it is left to the engraver and finisher to amend any faults which have arisen in the foregoing processes, to correct light and shadow to the standard of the original, to bring up lost details, to set up pointed lights, to cut vignettes running into pure white, in short, to put the last touches on the work, and to give the reproduftion 140 HALF-TONE the highest attainable degree of perfeftion and artistic merit. F or this the rough proof serves as a guide, and it is conceivable that its quality must not be indifferent. If the proof is satisfactory, the depth of the plate sufficient, and there are no bad faults present, then the engraver cuts with the graver the Fig. 49. margin line. When previously speaking of strip- ping the negatives, I mentioned the easiest way to obtain a sharp margin line. The margin of the plate prints black, in consequence of the straight cutting of the edges of the film, enabling the en- graver to determine, by scratching with the graver, the thickness of the margin line. The superfluous ON THE AMERICAN BASIS. I4I edge is removed with the bevel plane specially con- structed for the purpose, or better with the routing machine, as used in America since the establish- ment of the reproduction business, and saves the troublesome, time-absorbing and unhealthy opera- tion of deep etching. The principle of all these machines is that a cutter rotates at a high speed and can be moved along the lines to the desired depth. Cutters of different sizes (see fig. 49 in natural size) enable different large spaces to be taken away even to the diameter of only a few millimeters. The advantage of the routing machine versus the etching process is an enormous one, and it is astonishing that this machine has made so little progress in Europe. Fig. 50 shows the system most in favour in America. The plate is nailed on to a board, and together with it fastened to the machine table immovably by means of clamps. By two levers, of which the left lies on a bracket and can be lifted, lifting the cutter at the same time, the latter is moved in all direaions over the plate. Two treads on the base of the machine bring the cutter into and out of action, respectively raising or lowering it to deepen plate while, working. A screw applied at the upper part of the cutter, allows its being raised or lowered, and thus the plate can be routed out in different depths, shallower in the fine parts and deeper in the larger spaces, or allowed to go Fig- 5°- ON THE AMERICAN BASIS. 143 right through to the wood. One horse power is sufficient for driving the machine, and by this the cutter should make about 9000 to 12,000 revolu- tions in one minute. The shape here illustrated is the Radial Arm Routing Machine of Royle. It costs ^57, and plates of 40 inch length can be routed with it. In other systems, which are not so good, the cutter is fixed whilst the plate is moved to and fro under it. In routing the margins of a half-tone the cutter is run along the marked line of the engraver, but does not cut away the outer margin, leaving this to give a better start for the ink roller, when taking a clean proof. Where no routing machine or shoot block is at hand, the etcher has to under- take the tiresome work of deep etching, by coating the block to the marked border with leather varnish and then performing the deep etching in the ordinary way. Thus prepared, the plate goes back to the engraver. Occasional markings or scratches derived from the foregoing manipulations or badly retouched spaces, are worked over with the graver, until the dots have the shape of the neighbouring dots, and in printing do not show any defective- ness. Holes eaten away by the acid are more diffi- cult to repair, and they appear white in the print. There is nothing to be done but to solder them, equalize the surface with the scraper, and engrave i 4 4 HALF-TONE out with the tool. For lightening too deep shadows which are without detail, the roulettes (fig. 51) are used, the teeth of which have about the distance of the dots of the screen. Sharp contours and outlines can be brought up with them, giving the picture more life and roundness. Fi e- si- Fig. 52. Strong high-lights are often taken out or the dots are cut down to the utmost fineness. Where it is required, on the contrary, to deepen the spaces which appear too light the burnisher is applied (fig. 52). It is rubbed with moderate pressure on the parts concerned, whilst carefully ON THE AMERICAN BASIS. H5 keeping to the contour, and the dots are made a little larger. They will thus appear slightly darker in the print. In this manner particularly, the details in the high-lights are brought into evidence, and grey shadows without strength are deepened. We must not forget that by polishing the plate with the burnisher, the surface in these parts lies a little deeper and will not print without overlaying, which if not done would give the contrary of the desired effect. If the plate was printed with enamel, and needs a thorough treatment with the burnisher, it will be better to wash off the film with a hot soda or potash solution, as the enamel would offer an important resistance to the burnisher. Often the film is burnished only in the lights and allowed to stand in the shadow. The thickness of the film on the darker parts foims then a kind of natural relief, through which the lights receive less impression in printing. Shallow etched plates must be carefully treated in using the burnisher, or they will be rendered more shallow, and fill up in the press. Preparing and Clean Proving of the Plates.— Hand in hand with the work of the engraver goes the skill of the proof printer. It seems so easy, yet it is so difficult to obtain a perfect proof. It is to the interest of the manager of the business to obtain the best possible printing K 146 HALF-TONE result from the plate to be delivered, as this determines the value of the block, and so gives a pattern to the machine printer to follow in making ready. The more beautiful the proof is, the more excellent will the edition be, as the printer endeavours to equal the proof as far as possible. Many blocks made from suitable originals need hardly any preparation for the handpress, being of the same value of tone as the original picture. But this is seldom the case, except in work of small size. The making ready is done in a two- fold way, from the surface and from the back ; the first has for its object to remedy unevenness in the metal, or to give more or less pressure to certain parts. This is performed by taking a proof on strong paper, and cutting out parts which print too dark or not satisfactorily on account of the uneven- ness of the metal. The parts which are intended to print darker, such as the shadows, are cut out of another proof, and these, with the sheet corresponding to the lighter tones, are respec- tively attached to a second proof, which serves as a guide for the position of the pieces pasted on. The whole picture, face down, is pasted on the back of the block. The most important prepara- tion is, however, the overlaying. The block is placed in the middle of the press bed and the position is marked. If there is no other arrange- ment thjs js done by pasting two pieces of paper ON THE AMERICAN BASIS. 147 on the table, touching exactly with their corners the two diagonal corners of the block. Then a piece of glazed printing paper of sufficient size is pasted in the middle of the press tympan, and a proof is taken on it. On to this is later on pasted the overlay, and in this way it is possible to cover the block correctly in printing, if it is placed in its correct position between the two paper marks. Should the press not have a fixed tympan we can manage it in a way by laying the block on one folded half of a large, strong and smooth sheet of paper, marking the position of the block by going round it with a pencil, afterwards folding over the second half of the sheet on to the block and taking a proof. From fine tissue paper (the tissue being of different thicknesses but free from any lumps) proofs are taken, and parts of these are cut out as overlays and pasted on to a proof on smooth stout paper. This, in turn, is pasted on to the upper part of the sheet on which the block is laid. The idea is to produce a relief which at the moment of impression gives a different pressure to various parts of the plate, strong in the deep shadows, and softer towards the high-lights, so that in conse- quence of an unequal deposit of ink from the block on to the paper, the print acquires more strength and roundness. I have mentioned above that through the work with the burnisher the surface of the block on the overworked parts is hollowed. 148 HALF-TONE The effect is that by a flat printing these parts are exposed to less pressure, and on account of this fact the ink is not so well taken up. These parts have to be overlaid, until the paper takes the ink evenly. In this case the deepest shadows are cut out from the printed tissue paper with a sharp knife, keeping exactly to the contour, and they are pasted on to the paper, to receive the overlay, exactly in the same place as the shadows on this proof. In this manner the deepest tones are over- laid, then the parts which represent the second deepest tone are cut from another tissue paper, and pasted in the same manner on the overlay sheet. This is also repeated a third time, and under some circumstances a fourth time, to obtain a gradation in the shadows. With the deepening of the shadows goes hand- in-hand a softening in the lights, and if this is not sufficient for the lightest parts, then the latter are cut out from the overlay sheet. If clean work is to be produced, it must be a rule to cut the over- lays a little smaller than the parts which you desire to darken, and the cuttings out a little larger, the latter, as stated, lessening the action of the pressure, whilst the former increases it. In all this work do not lose sight of the original. When it is thought all that is necessary has been done, cut out from the overlay two diagonal corners as far as the margin of the picture, as shown in fig. ON THE AMERICAN BASIS. 149 53, paste the overlay on to the proof on the tympan, and proceed to produce a proof. The smoother the surface of the printing paper, the harder it is calendered, and the whiter it is the better it answers its purpose. The colour of the paper, as well as of the printing ink— with which the block gives nearly as many shades as by colour printing — influences the beauty of the print in a striking manner. Thin L Fig. 53- paper, even if it is well glazed, makes the impres- sion mealy looking, on account of its inclination to wrinkle and break. Medium strong print- board is most suitable. Also, do not economise on the size ; nothing makes a picture more insignifi- cant than a narrow meagre margin. In regard to the printing ink, the best principle is that the most expensive ink is the cheapest in the end. Being better in distribution, less of it is used to cover a considerable surface. It can be understood that HALF-TONE one and the same colour will not work with equal perfection on damp wood-cut paper, as on highly- calendered hard and dry machine paper. The difference of the distance and depth of the lines in a half-tone and in a wood-cut makes this clear. In comparison with the woodcut, where the lines are so deeply cut out with the graver that the ground cannot take colour under any circumstances, the half-tone blocks are very shallow etched, corres- pondingly to the considerable fineness of the dots and the slight distance between them. There are on the square centimeter 1500 to 8000 dots. The rollers are not without influence on the quality of the print, and every printer knows how sensitive they are to temperature and dampness. Bad rollers impair the quality of the ink. They should be fairly soft, with an elastic surface, yielding to the pressure of the thumb, but not so much as to enter too deeply into the block. To return to our proof : the block is rolled up, placed exactly in position between the marks on the printing table, and the black margin with a clean mask covered up, the proving paper being held a little hollow and laid in the centre of the plate. The tympan bearing the overlay is laid down and the backing, consisting of layers of calendered card- board, is laid on, a proof being then taken under moderate pressure. It is very seldom perfect the first time. Generally either one part or the other ON THE AMERICAN BASIS. 15* is not fully brought up and needs a further overlay. Some shadows may be still too light, or the lights have too much tone, and the engraver finds little irregularities to remedy. At last the final touches are given, and the proof, the fruit of a long series of processes, is completed. I may point out that the working together in mutual understanding of the proofer and engraver is a source of many advantages, and a further assurance of a good result. It must not be forgotten that in reproduction through a screen fine details, which make, perhaps, the value of the drawing, are often lost, and a sort of fine veil seems to settle over the whole picture, allowing strong contrast to stand out with fair vigour, but effacing the feebler shades without leaving a trace behind. How can this lost character be restored, except by the burin and burnisher of the engraver and the art of the proofer ? I do not only refer to the proofer, but also to the machine printer. In breaking up the whole of the picture into a grain, the vigorous contrast between black and white is lost, and cannot be preserved except by heighten- ing it. In the most favourable cases only, could a plate be good enough to need no further preparation, and even then it would only be for a few proofs. If an edition of thousands is required, how can dots in the block, as fine as a needle point, be expected to preserve their shape and deposit a minute patch HALF-TONF. of colour, if they are exposed hundreds of times to the same heavy pressure required for taking off the colour in the shadows. The wearing down of a block subjected to such rough treat- ment will at last have attained such J^^^gg0' |||| a degree that smudg- ■■BB ^bIIIII ing ' l0SS ° f shar P- 4 ness, and deforma- tion of the dots takes place. The contrasts vanish more and more because the colour is heaped up in the lights, and only the skill of a clever printer can prevent all this. It is to be regretted that in this matter we far too fre- quently transgress by still adhering to the usages of woodcut printing. Yet how ON THE AMERICAN BASIS. 1 53 x 54 HALF-TONE much more sensitive is a half-tone block to the slightest difference of pressure, on account of the excessively fine and close grain ? The detail is dependent on changes in the shape of the dots, so minute as not to be detected with a magnifying glass, and only the action en masse brings them into evi- dence. Here is large scope for the artistic perception of the m a c h i n e - m i n d e r — and also for the careless ! The Mounting of the blocks is a purely mechanical branch, to which it is not necessary to draw much attention, as it is hardly within the immediate province of half-tone work. If there is no special drilling F 'f?- 56. machine, the holes for the mounting nails are drilled in the plate with the routing machine. The wood used is cherry or birch ; it must, of course, be even and perfectly dry. Well-appointed establishments are provided with a planing machine, but smaller firms buy their wood ready planed to the desired thickness. It is cut with a circular saw to the right size — a ON THE AMERICAN BASIS. 155 little larger than the plate. If the latter, in the course of the various manipulations — as, for instance, in the etching — has been bent, it must before nailing on to the block be hammered flat on a heavy iron plate. Thin, broad-headed nails, about 1 in. to f in. long, are mostly used ; screws less seldom. If the blocks are of a very large size, the wood is not used in one piece, but joined in several parts, and if the lines of the drawing are so close — this applies especially to half-tone — that there is no space between them for the plate to be nailed on, somewhat conical holes are drilled in the wood from the back. The plate is placed with the etched side down on an iron plate, the wood block being fixed on to it by means of clamps, and the holes filled up with soldering metal. Finally, the sides are trimmed with the hand plane (fig. 54), or with the power plane (fig. 55), so securing the accurate squareness of the block. The exadt type- height is measured with the instrument illustrated in fig. 56. 156 CHAPTER VII. VIGNETTES. The most difficult, but at the same time the favourite kind of reproduction for the printing press, are vignettes-*.*., pictures having no sharp margins, but softened down until they run into clean white. This circumstance makes the pro- duction, the proofing, and the ultimate printing difficult. The vignettes are obtained either by hand engraving—as is generally the case in America— or by the etching process; or the subject can be masked in the first instance on the negative. Recently vignettes have been obtained direct in the camera by the action of the light, so that the hand work is for the most part saved, and is limited to the repairing of faults. On the engraving of vignettes there is little to say. A sure hand and a practised eye must be combined with good taste. When the plate comes from the engraver it is entirely covered with the grain of dots without any distinct margin. By ON THE AMERICAN BASIS. 157 means of a point the engraver draws the exterior limit of the vignette, as with blocks having a sharp border, and the plate is deepened by routing or by etching along the line marked. Then commences the real engraving work, which is done by guiding the graver between the rows of dots in two direc- tions round the vignette, in such a way that always nearest the outside edge the most is cut off the dots, until the latter have attained at the extreme margin the highest degiee of fineness. That this operation is a difficult and time-absorbing one will be quite understood. Therefore, the price of vignetted blocks is higher. In the final printing, on which the utmost care must be bestowed, the rollers must be prevented from bearing too heavily on the edges of the vignette or a black border will result, and this is hardly preventive in rough printing; but in fine work the print should, as in the original, run into pure white. If the engraver, besides his handiness with the graver, which can only be acquired by long and continued practice, is not without artistic understanding, he can bring up some very nice effedts. The more strongly the dots stand in the negative the less they are reduced in etching, and the more difficult is the cutting of the vignette, because the engraver has to enter his graver further into the picture to secure the softening down. It is therefore of advantage in making the negative, as well as in etching, to take I58 HALF-TONE care to obtain the highest fineness possible in the dots. The etcher can render the engraver great service by means of stronger brushing of those parts lightening the borders in the etching. This is par- ticularly easy with enamel prints, where the vignette shows up on the copper like a photograph. He etches the plate first to the ordinary depth, washes the plate with water, dips a stiff brush — such, for instance, as is used by oil painters — in the solution of iron perchloride, and brushes the edges of the vignette by steps, frequently washing to prevent the iron forming perceptible markings within the limits of the picture. We can etch in this manner gradually to a very light tone, and the troublesome stopping-out with varnish is avoided. If we would do more, then by all means call to aid the varnish, and. stop out the parts which have attained the necessary lightness, but it must be mentioned that it is very difficult to work on an etched plate with a brush on account of the running and spreading of the varnish in the etched depths, so that a proper effecl: is hard to obtain, and it is difficult to get a sharp line. Therefore, whoever has a good engraver available does better not to go into details in etching. It is, at any rate, not so bad if one or another part lightens up a little too much, because they can be worked over with the burnisher. It is another matter if you are compelled to ON THE AMERICAN BASIS. 159 have the entire vignette produced by the etcher. Then the etcher must have the necessary taste, and must strive to attain the effecl of the original by partial stopping out and etching. But it cannot be done entirely without the aid of the engraver if we want to make a really good block for printing. In the negative also we can very well help on a vignette. Delicate lights can be well covered with stopping out colour, and gradated contour painted in. If we rub the film with the finger and a little resin powder, then it is susceptible to pencil re- touching, and for washes the same service is rendered by " Mattolein." * To avoid the trouble- some hand work it has been sought to produce the vignettes in a mechanical way. Although this process has been patented in America the idea is not a new one, and the same thing has been done from the earliest days of experiments with the screen. For instance, if we first give through the screen a full exposure, and then remove the screen, and expose on the original further for a short time that only the highest lights leave any impression on the plate, then originates a correctly broken up negative with the difference that the dots in the * The Author assumes this, no doubt, to be commercially obtainable, as probably it may be on the Continent. I have not heard of it in England, but recently saw a formula in a German jourjial far -'^a^tolein.J' It..censiifs..of ;.§piiats.of turpentine, 5jpaiSt% a'hfl cjaifctfui 1 pail*— If R/j &!}*•. ; J • l6o HALF-TONE whites are gradually veiled into the entire black. When such a negative is printed the increasing opacity of the veiled dots comes into evidence, and results in small dots of increasing fineness on the metal plate, until the light has no more action on the sensitive film in the parts entirely opaque on the negative. It is not to be denied that in this way very nice gradations are obtained, but un- fortunately the lights in the drawing are rendered pure white, and this under some circumstances is a great disadvantage of the process, against which there is no remedy, unless the artist in the drawing itself gives the lights within the drawing more tone than in the background of the vignette. With a Levy's patent half-tone dark slide with screen regulated from the outside, I have attained the closing up of the lights in a better manner, by putting the cap on the lens after the regular exposure, introducing a large stop and removing the screen to its furthest distance, then exposing further for a very short time.* The resulting action is, according to what I have said in the chapter on negative making, quite comprehensible. * Such a method is readily attainable by means of the screen adjustment gear, which is now generally in use in England. — Trans. i6i CONCLUSION. I have endeavoured in the foregoing chapters to describe as comprehensively as possible the entire process of half-tone engraving, from the retouching of the original at the outset, to the blocking of the plate, so that this book may serve even the beginner as a guide to a successful result. Many other things seemed to me to be worthy of attention, had I not been afraid, that through methods which lay a little out of the direct way, I should encroach upon the one process represented in these lines. Everywhere are rising up new methods, suggestions and experiments being made, and other processes striving to come to light and to overcome the until now unconquered screen. How many years will it last, before we stand at a new turning point in the history of half-tone ? Who can tell ? But so long as new experiments stand alone and untested, so long must they be without the sanction of business practice. I hesitate to take them up in this little book, for not one of the modified processes indicated is likely to achieve such fame as to surpass in beauty, and at the same HALF-TONE time in certainty and speed, those I have described. It is this trinity of advantages which makes the strength of the half-tone process. 1 63 INDEX. PAGE Apparatus for Negative Making 27 Albumen Solution 103 Coating Plate with 106 Acid-Resisting Film 126 Arrangement of Etching Room 127 America, Photo-Engraving in 13 Brass 120 Blocks, Mounting of 154 Wearing down 152 Wood for Mounting 154 Camera Swing 3 l Copying Board 3 2 Clearing 71 Cutters 14° Copper Plates, Cleaning and Coating 115 Purity of 119 Coating Plates 106 Dark Slides 35 Development, Duration of 63 Distancing the Screen, Results of 53 Dragon's Blood 170 Exposure, Duration of 65, 108, 116 Enamel Process in Preparations, Recipes for .. .. .. .. 113 Etching Enamel Copper and Brass Plates 134 First 13 1 ,, Room, Arrangement of .. .. 127 Second 133 The Nature of 125 The Practice of 130 Failures 78 Fish Glue Preparations 120 Glue, Le Page's Liquid 122 Hand-Rest 122 Ink, Recipe for Rolling-up 103 Intensifying 7° Influence of Light 63 Light in Studio 27 Lenses 48 Light Spaces, Deepening , , . , , , , , 144 164 HALF-TONE PAGE Lightening Shadows Making Ready ^6 Mounting Blocks Negative Making, Apparatus for 27 Number of Dots ^4 Operating, Practice of Half-Tone 66 Originals, Reproducing 47 Over-Exposure 73, 110. Photo-Engraving in America 13 Plate, Condition of a well treated 118 Holder, A Cheap 135 Plates, Coating , . . . 10 6 Preparing and Clean Proving the 145 Polishing Zinc gi Prices of Blocks, Average 26 Printing, Frames for 97 Negative Films on Metal 84 Materials for 93 ,, Process 87 Proofer and Engraver, The 151 Proof Finishing 150 Taking . . . . i 39i I49 Reproducing Originals 47 Resin 128 Retouching the Print 122 Rolling-up Ink 103 Roulettes 144 Routing Machines 141 Screen, Distancing 53 Screens 40 ,, Cleaning 67 Prices of 45 Sizes of Dots . . . . . . 51 Stops, Aclion of Different Shapes of 58 Different Sizes of 56 Which is Best to Use? 62 Stripping and Reversing 81 Studio, Light in 27 Swing Cameras 131 Type-High Gauge .. .. 154 Vignettes, Engraving 156 Wages 25 Whirlers 93 Wood for Mounting 154 Zinc, Etching 89 ,, Polishing 91 ,., The . , 88 SUPPLEMENT ILLUSTRATIONS TO ILLUSTRATE THE PROCESS OF HALF-TONE. I. Portrait Study by Fritz Grandt, Art Publisher, Berlin. Half-Tone made in the Pra&ical Institute '6f W. Crorienberg. (Student work of Willy Schafer). II. Portrait Study from a photograph by A. Brand, Malmo, late student in the Institute of W. Cronenberg. Half-Tone with Gaillard's Screen and Enamel Process. Portrait Study by Alex Brand, Malmo (formerly a student in the Institute;. Half-Tone with Enamel Process by Hather, a student in the Institute. IX. Half-Tone Zinc Etching by Iwar Wendt, a student. X. Half-Tone Copper Etching by Enamel Process, finished in one etching. From a wash drawing by Friedrich Roth, a student. HALF-TONE ON THE AMERICAN BASIS. N Specimen of Illustrations in The Practical Photographer. Monthly, 3d.; post=free, 56. Of all Dealers. Percy Lund & Co., Ltd., + Memorial Hall, London, E.C. HALF-TONE ON THE AMERICAN BASIS. This Book is entirely printed with Johnson's Transparent 'Rubberine Regd. Printers' Rollers. The Best Half=Tone Work In the world is produced with "Rubberine." "The Practical Photographer, "The Junior Photographer," "Process Work and the Printer," •'The British Printer, "The Art Printer," " The Studio," " In Town," And numerous leading half-tone publications are printed with " Rubberine." SHr- This Composition and Rollers are used by the largest users in the kingdom, and exclusively in the office of Mn. Aldebman Alf. Cooke, of Leeds, the largest printing works in Europe (380 machines). Write for our 34 page Book of Testimonials. Sole Agents for all Countries— Messrs. Mander Brothers. Works: Wolverhampton. London Offices: 17, Gracechurch Street, E.C. Street, E.C. Warehouse : 165, Oxford St., W. Berlin : 29, Kurstrasse. Paris : Rue de L'Entrepot. Florence: 11, Piazza Santa Maria Novella. Vienna : Ungargasse, 15. Rollers should be forwarded direct to Mr. C. H. Johnson, Rubberine Works, Leeds, and consigned as Machinery. HALF-TONE ON THE AMERICAN BASIS. J. H. DALLMEYER, LIMITED, Manufacturing Opticians. The Rapid Rectilinear, //8. DALLMEYER LENSES FOR - WORK. Catalogue on Application. The Stigmatic Patent, //4 & f/6. Optical Manufactory : 25, Newman Street, Oxford Street, London, W. HALF-TONE sfuftderide to it. Read it, profit by it, contribute to it, buy from its advertising columns, get all your trade friends to subscribe. and The Printer For Photo-Mechanical Engravers and High-class Printers. Monthly, Threepence. Specimen Copy free, 4^d. Published by Percy Lund & Co., Ltd., The Country Press, Bradford; and Memorial Hall, London, E.C. ON THE AMERICAN BASIS. For the Half=Tone Process — get your "supplies from Penrose & Co. The Photo= Process Stores, 8a, Upper Baker Street, ^ London, W.C. Latest American Ideas combined with The Best English and Continental Experience. Agents for Levy & Wolfe Screens, Western Engravers' Supply Co.'s Specialities, Levy's Half-Tone Dark Slide, American Copper and Fish Glue, Routing and Trimming Machinery. Manufacturers of Special Cameras for the Half-Tone Process (with Screen Adjustment), Swing Copying Bases, Patent Diaphragm System, Prisms and Mirrors, and many other up-to-date appliances. HALF-TONE ON THE AMERICAN BASIS. Established nearly 100 years. © © Tftander J3rother4 Makers of Fine Varnishes for Letterpress and Lithographic Inks. Makers of Fine Colours for All Trades. Crimson and Scarlet Lakes, Pure Cochineal and Madder Lakes, Exceedingly Pure Acid-Free Chrome Yellows, Bronze and other Blues, Colours with a Bronze Sheen when Printed, and of Various Specialties for Artistic Printing. Makers of Lithographic and Letterpress Printing Inks for various modern processes. © © Mander Brothers, London :— 17, Gracechurch St., E.C. Gebruder Mander, Berlin : — 29, Kurstrasse. Fratelli Mander, Florence : — 11, Piazza Santa Maria Novella. Paris :— Rue de [.'Entrepot, 3. Vienna:— in, Ungargasse, 15.