Digitized by the Internet Archive in 2015 https://archive.org/details/treatiseonsoapmaOOcarm TllEATISE ON CONTAINING, AN ACCOUNT OF THE ALKALINE MATERL\L5 5 TEST FOP. DISCOVERING THE PRESENCE OF AN ALKALI, &cc. WITH Ful/ Directions for Manufacturing YELLOW, PURE, WHITE, AND PERFUMED HAPvD SOAP: ALSO, Complete Instructions for THE MAKING OF GREEN OR SOFT SOAP: With Other Requisites necesscirij to fnish th^ SOAP-BOILER. Tq which is added, ABSTRACTS OF THE EXCISE LAWS RELATIVE to HARD AND SOFT SOAP-MAKERS. BT A MANUFACTURER. Permit not Poverty thy abodes t' invade : Be gold expedient— 3tudy well thy trade. Trust not yourself, but your defects to know : Make use of ev'ry friend— —and ev'ry foe. Be niggards of advice on no pretence ; JHH^ ^^For the worst avarice is that of sense. POPE. EDINBURGH : PRINTED BY OLIVER & CO. METiIERBOW. 1S07. TO THE READER. THE author of the following Treatise would request the favour^ that his intentions in producing this small^ but, he trusts, useful piece, mat) be candidly imputed to his own real motives, viz. an endeavour of being use-' fid to a large proportion of his Brethren in Trade, and not to an ostentatious show of exhibiting either his own abilities or educa- tion. Sensible of his defciency in both, he humbly solicits, that the indulgent reader ivill have the goodness to take an opportunity of annoying any inaccuracies or mistakes a 2 iv herein apparent to his conception, xvhich shall in due time be taken into consideration^ rec-- tijied^ and the favour gratejully acknow- ltdged. Had this been the production of what is denominafcd a scholar, or man of education, much room might have been found for exhibit ing flowers of rhetoric and (f learned philosophical explanations. So muchy indeed^ a display of these talents might have been exercised, as to render the book of more extensive magnitude^ buf^ at the same time^ obscure and unintelligible to the very class for whose instruction and in- formation it is principally intended, JVrote by a tradesman^ for the particular behoof of tradesmen:, all tecliuical terms are therefore carefully avoided; or^ where such do ne-- cessarily occur ^ an illustration generally sue-- ceeds. That this book may prove ^eful^, Y will much depend upon the serious attention and strict observance of the matter therein laid dorm. The importance of its contents will iuore readily be discovered by those who have travelled a little in the path already^ and have espied the darkness and dangers of fhe road. That great light may be thrown upon the subject^ is the earnest wish and sincere desire of THE AUTHOR. a5 PREFACE. IT may appear something strange, that notwithstanding the numerous volumes hitherto pubUshed upon the different Arts, Sciences, and Manufactures, no practical account of Soap-makiintg have as yet reached the eye of the Public. What this niav be owing to, seem ra- ther difficult to account for : it may be, that those few^ possessed of tlie secret^ from a parsimonious, contracted, or selfish disposition, consider themselves Ylll justly entitled to preserve, exclusively, that which have cost them, perhaps, much time, expeiice, and trouble, to acquire. Anothei', and more favour- able reason, however, may be alleged ; that amongst these few, none have been urged by that degree of confidence in their own abilities, svifficient to induce them to set about a work in itself so mysterious and uncorrimon. Be that as it may, the author of the following pages could seriously have wished that this task had fortunately fallen to the lot of some other person much better quali- fied than himself. Tiie idea, however, of retaining from our fellow-creatures that knov/ledge which the Great Dis- poser of all good have been pleased to lend us, on!y, is a notion so contrary ix to the benevolent rules of Christianity, which is, To do good and to communicate^ that the author feels himself peculiarly happy in having it in his power to obey so far the sacred injunctions, as with pleasure to comniunicate to others what they may stand in need of, or to the extent of his abilities bestow. To obtain the knowledge necessary to complete a Soap-maker^ must at all times be attended with a very consider- able expence, besides the consumption of a large portion of time. No expe- rienced Soap-boiler would consider it at all worth his attention, to undertake the instructing, in the fundamental principles of the art, any person under a premium of One Hundred Guineas, besides the benefit of the person's labour spent in X t the acquirement. Common appren- tices to soap-makersj acquire their knowledge from ocular demonstration only : they see how to prepare the ma- terials, mix them together, set a cave, draw off and collect the leys therefrom, boil the same with tallow in the soap- pan : — the event ultimately is the pro- duction of soap. Tliey may aiso be instructed, under tlie eye of their master, or the boiler, occasionally, to finish a soap-pan. This last indulgence naturally creates in the apprentice, perhaps nearly out of his time, an impressive idea of his own finishing, or completion in the art of his trade. How wonderfully mistaken, however, many such have found them- selves, when afterwards entrusted with the sole charge and management of a soap-work, I shall leave to their own ingenuous bosoms to declare. I well know from experience what I have just advanced to be a positive fact. The following Treatise, therefore, I consider as a handsome and valuable present to Soap-makers in general Any person possessing the means, and having an inclination to become Soap- maker, may, with this book before him, proceed immediately to work, without danger of going wrong, provid- ed always the rules and directions there- in inculcated be most scrupulously at- tended to. I have commenced, in order, at the very first principles of the profession, as supposing the reader totally ignorant xii of soap and its combiirations, by giv- ing a short account of the principal aU haUne materials niost universally made use of in the manufacturing of soap, and how they are to be treated, in or- der to extract therefrom the lej^s, or alkaline salts. Secondlyy I have pointed out how the hard materials may be analysed, oi- ex- amined, in order to detect sand in their composition. I next proceed to consider the leys, and to shew how they are to be weigh- ed, and proved v/ith regard to their strength, mildness, and causticity ; con- sequently, to determine whether tliey are, or are not, fit for making soap. After which I come, in course, to charge the pan, preparatory to a niak- Xlll ing of Yellow Hard Soap, the opera- tion of which is gone through in the most minute manner, explaining, as I proceed, every thing that may appear any ways dark to the understanding of a young beginner. An operation of White Hard Soap, with the same peculiar minuteness, is also proceeded in, and described, with the grand secret of finishing for Pure White Soap, and how to scent or per- fume the same. It is also shovni, how the perfume may be at an easy rate procured ; with the method of preparing the Test for discovering the existence of an alkali in any liquid body. After the conclusion of the observa-- tions on hard Soap, is inserted Two b xiv Experiments accurately made on White Soap, upon a small scale, with a Cal- culation of the Expence, Profit, &c, at- tending the same ; and a Table, shew- ing at one view the neat Amount of Duties to be paid to the Excise on any number of inches in the frame, from one to one hundred, and by which any other quantity, or number of inches, may be discovered. For the benefit of those who may not be acquainted with casting up the same, a specimen of the work is also sub- joined. I then enter upon the operation of Soft Soapy exhibiting and explaining se- veral makings as they actually took place, with descriptions of leys, &c. XV By way of xVppendix, and what is most essentially necessary for every Soapmaker to be intimately acquainted with, I have selected Abstracts of the principal Laws of Excise, peculiar to Hard and Soft Soap-makers : — The whole comprising a complete System of Soap-making, comprehending every thing needful in the trade for the Soap- boiler to be informed of. The Author has only further to ob- serve, that in prosecuting his business as a Soap-maker, he was uniformly in the practice, from an early period, of taking down notes in writing of every particular, or uncommon circumstance, that appeared to him material, in the course of his operations. xvi These remarks, for his further satis- faction, he from time to time submit- ted to trial, by various experiments upon a small scale : And by thus persevering, he flatters himself to have acquired a tolerable knowledge of the different phe- nomena so universally attendant on, and inseparably connected with, the process - of Soap-niaking ; thereby rendering the whole at once clear, plain, and compre- hensive. In reviewing of late his jottings, he was forcibly impressed with this idea, viz. that these remarks and observa- tions, being the result of above five- and-twenty years practical experience^ might be of advantage, if made public, to the generality of his Brethren in Trade, especially those who have not xvii had an opportunity of being properly instructed in the fundamental principles of Soap-making. These principles the Author considers to be a thorough knowledge of the na-^ ture and quaUties of the original mate- rials, leys, 8zc. used in the manufactory. It may in general be observed, that all bodies possessing a fixed alkalme salt, may be rendered useful in the making of Soap ; but the chief, and what is com- monly resorted to, are the following, viz* Kelp, Barilla, American and St Peterburg, Pot and Pearl Ashes, Dantzic, English, &c. ; with a short Account of which, from the best au- thorities, we shall commence this Trea- tise, and conclude the whole with a brief Dissertation on Spoiled Hard Soap, &c. CONTENTS. Page Adbress to the Reader.,.,,.., «• .....viii Preface ••• ••• vii Treatise on hard and soft soap-making,. 13 Different kinds of alkalis... .,.16 The two great divisions of salts 20 Method of depriving them of their fixed air 21 Alkaline salts for the use of the soap-boiler, how obtained. , ibid. Kelp, how made, and what esteemed best ibid. Ditto, used as a manure, and for feeding cat- tle, hogs, &c • «... 22 Ditto, the ashes of, used as salt for new cheese 23 Barilla, where and how made.,.. 24 Gazul, soza, and salicor, ditto ••,.,<,••,«,, 2 (3 XX Page Pot-ash, how prepared • 29 Process for detecting sand in alkaline materials 31 Blue and white pearl ashes 33 Russia and Muscovy ashes, Cashub ditto ..•34 Marcoft ashes.... « 35 Preparation for setting a cave, or vat 37 Setting ditto , 39 Test for discovering the presence of an alkali in any liquid substance. 42 Examination of leys, to discover their quality with regard to mildness or causticity ..44 Comparative strength betwixt one ley and another discovered • •••..47 Weight of spring water and strong soap-ley contrasted*. • 49 Concise and accurate method to ascertain the strength of soap-leys .......ibid. Only one alkaline principle in nature 51 Excisemen become soap-boilers.... 52 A charge for yellow soap.......... 53 Boiling and finishing ditto 55 Palm oil used therein., •»•.••..•••••••....... 37 xxi Page Charge for pure white soap, and process 58 Finishing ditto • 59 To prepare the scent for perfumed or Windsor soap • • ••••• 63 The weights and measures to be understood throughout the work » m,.6§ Table for casting up the dip of a soap frame, from one inch to one hundred, &c 71 Examples of working the same by hot and cold area .••.•...72 Glass hydrometer to ascertain the weight of leys • • • ..74 A charge for 1st crown soft soap .••••••••••76 Proportions, and operation of making ditto..,. ibid. A charge for 2d crown, and operation. • 80 A charge for common soft soap, with old soap returned • • • .•• 81 General observations necessary to be attended to by the operator • • . 8 3 Experiment to ascertain the expence of white soap-making •••••• ..••••• 87 Calculation thereof.f,,,* .•t».»«it.,.»,«tt,,t.9l c xxii page Appendix ,...99 Short dissertation on spoiled hard soap, cause and remedy , ..ibid. Dr Black's method of preparing a soap-ley ..••107 Abridoment of Excise Laws * lis Allowance for spoiled soap, cuttings, &c. ••••..113 Ditto for hard soap (only) repealed..... ....115 Legal frames for hard soap , 116 Legal casks for soft soap... ••..•••.117 Act to prevent making soap in secret places.... 118 . Who are not qualified to make soap, though making entry • •••••.. ••119 Act Geo. III., being the last general statute relating to hard soap, and comprehending most of the former laws applicable to that article «cf e tf*«fiti* #••••##•» «ttf«ft»ttif««f Iff 121 A TREATISE ON HARD 8{ SOFT SOAP- MAKING. ALTHOUGH it is not absolutely needful that soap-makers should know where^ and huw^ their materials are originally produced ; yet it is essentially so, that he be acquaint- ed with what is more intimately connected with his own real interest ; that is, how to detect frauds therein when made, and be enabled to judge of the strength, quahty, B 14 and fitness of such materials for his purpose, when prepared and brought to market. These necessary precautions known, will guard the manufacturer at all times against every imposition, whether attempted in qua- lity or price. To obtain a perfect knowledge, or as much information with regard to alkaline salts as possible, ought to be the principal study of the soap-boiler. The whole art of the trade, the sole prospect of aggrandise- ment, depends upon, and must accrue from such knowledge well digested. As the making of soap is the avowed purpose of this Treatise to explain, the do- ing so, by barely exhibiting the method of treating the materials in a soap-work, pre- paratory for using ; of charging, boiling, and finishing a pan of soap, only, would be do- ing nothing ; would be communicating no more information than any laboring man, 15 with a small degree of attention, in one of those works, may soon be master of. To complete the soap-maker, a far different^ and more extensive degree of knowledge is necessary. An intimate acquaintance with the alkaline materials, and their consequents, tlie leys, ought to be attentively cultivated, so ats to be rendered perfectly familiar ; the nature, strength, quality, and fitness of such reduced to a demonstration, clear and simple. After these necessary acquirements are sub- -stantiated, soap-making, with the various j>henomena incident thereto, will become exceedingly plain, easy, and comprehensive. We shall therefore commence this treatise, by giving a short explanation, by way of introduction, of the different alkalis, with their source of production ; avoiding all ex- trafr^ous or useless matter, that could only serve to swell the book, without communi- eating any thing of importance to the soap- i boiler- ^ Alkalis are of two kinds, fixed and vola" " hile. The Jixed kind are subdivided into two^ thfe vegetable^ and mineral or fossile alkali. The vegetable is so called, because it is procured from the ashes of burnt vege- tables ; the fossile, because it is found na- tive in some places of the earth, and is the basis of sea-salt, and, in other parts, is dug out of mines in vast quantities. They are called Jixed, because they en- dure a very intense degree of heat without being dissipated in vapour, so as even to form a part of the composition of glass. The volatile alkali is generally obtained by distillation from animal substances. In its pure state, this alkali is perfectly invi- sible, but aflfects the sense of smelling to such a degree as not to be approached with safety. If The acids and alkalis ate generally thought to be entirely opposite in their nature to one another. Some, however, imagine them to be ex- tremely similar, and to be as it were parts of one substance violently taken from each other. Certain it is, that, when separated, they appear as opposite to one another as heat from cold. Their opposite action, indeed, very much resembles that of heat and cold, even when applied to the tongue ; for the alkali has a hot, bitter, burning taste, while the acid, if not considerably concentrated, always gives a sensation of coldness. In their action, too, upon animal substances, the alkali dissolves, arid reduces the part to a mucilage (or clammy, glutinous, ropy substance) ; while the acid, if not very much concentrated, tends to preserve it uncorrupted- If an al- kaline salt, and moderately strong acid, in 3 18 a liquid state, be mixed together, they will immediately unite ; and, provided the al- kali has not been deprived of its fixed air, their union will be attended with a very considerable effervescence, or seeming fer- mentation. If. the alkali has been deprived of air, no effervescence will ensue, but they will quietly mix together ; but, if a due propor- tion of each has been added, the liquor will neither have the properties of an acid nor an alkali, but will be what is called neuti The bringing the liquor into this state is called satarating the acld^ or alkali^ or, com- bining them to the point of saturation. If the liquor,, after such a saturation, be gently evaporated, a saline mass will be left, which is neither an acid nor an alkali, but a new compoiuid, formed by the union of the two, and which is called a perfect neu-- V tral salt. The epithet perfect is given it. 19 to make a distinction between the salts formed by the union of an acid and an al- kali, and those formed by the union of acids with earthy or metallic substances ; for these will likewise unite with acids : and some of the compounds will likewise crys- tallise into regular figures ; but because of their weaker union with these substances, the salts resulting from combinations of this kind are called unperject. All acids, the volatile sulphurous one ex- cepted, change the blue infusions of vege- tables, such as violets, to a red ; and alkalis, as well as some of the imperfect neutrals, change them to a green. This is the nicest test of an acid or alkali abounding in any substance, and seems the most proper method of determining whe. ther a solution, intended to be neutral, re« ally is so or not^ 20 The two great divisions of salts are, into acids and alkalis. The Jirst of these arb known by their peculiar taste, which are called acid or sour. They are not found in a solid form ; neither are any of them, ex- cept the acids of vitriol, of tartar, of phos- phorus, and of borax, capable of being re- duced to solidity. The others, when highly concentrated, that is, brought to the utmost degree of strength of which they are capable, always become an invisible vapour, permanently elastic, until it comes in contact with wa- ter, or some other substance with which they are capable of uniting. For such acids the name of salts seem less proper^ as we can scarcely say that a l^apour which is already much more fluid that! water can be dissolved in that element. Both vegetable and mineral alkali appear to be composed of an exceedingly caustic 21 salt, united with a certain quantity of fixed air. This may be increased so far as to make the vegetable alkali assume a crystal- line form, and lose great part of its alkaline properties. But, as the adhesion of great part of this air is very slight, it easily sepa- rates with a gentle heat. The only method of depriving it of its fixed air entirely, is by mixing an alkaline solution with quicklime. The alkaline salts for the use of the soap- boiler, are produced from the following ma- terials : The first of which to be noticed is that well-known article, the produce of our own sea-shores, &c. called kelp. From the large quantity of alkali therein contained,*it is very justly esteemed an excel- lent and useful material in hard soap-making. The best of this article is made from sea- ware, or weed, cut from the rocks of the shores at low water-mark, not under four 22 or five years old, and distant from a com- munication with fresh-water rivers. All the sand ought carefully to be washed from the ware when cutting, and the remainder, if any, shaken off while drying. Particular attention should be had that no sand be mixed in the kiln when burning. The pernicious effects of sand are twofold ; Jirsfj robbing the purchaser, making him pay for sand instead of kelp ; and, 2d(^j what is still worse, kelp burnt with sand is converted into a kind of vitrified substance, ^nd from which it is next to impossible fot the soap> maker to extract the alkali. Kelp is always esteemed the best which is hardest, finest grained, and free from sand or earth. Sea-ware is a most useful article otherwise, besides the making of soap : it is an excellent manure for land, for which pur- pose it is often applied in the maritime parts of Scotland and other countries. 23 In the island of Jura and Skye, it fre- quently serves as a winter food for cattle, which regularly come down to the shores at the recess of the tides to seek for it. In Gothland and Sweden also, the inhabitants boil it in water, and mixing therewith a little coarse meal, feed their hogs with it. And we are informed, that in Jura, and some other of the Hebrides, the inhabitants dry their cheeses without salt, by covering them with the ashes of this plant. These ashes abound with such quantity of salts, that from five ounces of them, may be pro- cured two ounces and a half of fixed al- kaline salt, that is, half of their whole weight. But the most beneficial use which such sea-weed can be put to, in the way of oeco- nomy, is in making kelp ; a work much practised in the Western Isles, Orkney, Shet- land, Norway, &c. 24 I shall next take notice of an article pe- culiarly adapted to white soap-makings al- though equally good for yellow. It is the produce of the kingdom of Spain, at least the best is from that country, and called EARILLA. The description we meet with of this plant is as follows, viz. Barilla^ or bariiha^ the name of a plant cultivated in Spain for its ashes, from which the purest kinds of alkali are obtained. There are four plants which, in the early part of their growth, bear so strong a re- semblance of each other, as would deceive any but the farmers and nice observers. These four are, bai iila^ gazul (or, as some call it, algazul^y soza^ and saUcornia^ or sa^ Hear. They are all burnt to ashes, but ap- plied to different uses, as being possessed of 25 different qualities. Some of the roguish farmers mix more or less of the three last sort with the first ; and it requires a com- plete knowledge of the colour, taste, and smell of the ashes, to be able to detect their knavery. Barilla is so'Wn fresh every year ; its greatest height above ground is four inches ; each root pushes out a vast number of lit- tle stalks, which again are subdivided into smaller sprigs, resembling samphire ^ ; and altogether form a large, spreading, tufted bush. The colour is bright green. As the plant advances to maturity, this colour va-* nishes away, till it comes at last to be a dull green, tinged with brown. * Samphire^ or St Peter* s Herby a plant which ge- nerally grows upon rocky cliiFs in the sea. It is usually pickled, and eaten for a dainty dish, c 26 Gazul bears the greatest affinity to ba- rilla, both in quality and appearance. The principal difference consists in its growing on a still dryer, Salter earth, consequently it is impregnated with a stronger salt. It does not rise above two inches out of the ground, spreading out into little tufts. Its sprigs are much flatter and more pulpy than those of barilla, and are still more like sam- phire. It is sown but once in three, four, or five years, according to the nature of the soil. Soza^ when of the same size, has the same appearance as gazul, but in time grows much larger, as its natural soil is a strong salt marsh, where it is to be found in large tufts of sprigs, treble the size of barilla, and of a bright green colour, which it re- tains to the last. Salicor has a stalk of a deep green co- lour, inclining to red, which last becomes by degrees the colour of the whole plant. 27 From the beginning it grows upright, and much resembling a bush of rosemary. Its natural soil is on the declivity of hills, near the salt marshes, or on the edge of the small drains or channels made by the hus- bandmen for the purpose of watering the fields. Before it has acquired its full growth, it is very like the barilla of those in which the ground has been dunged before sowing. In these years of manuring, barilla, contrary to its usual nature, comes up with a tinge of red ; and v/hen burnt, falls far short of its wonted goodness, being bitter, more im- pregnated with salts than it should be, and raising a blister, if applied a few minutes to the tongue. Barilla contains less salt than the others. When burnt, it runs into a mass resembling a spungy stone, with a faint cast of blue. Gazul, after burning, comes as near ba- rilla in its outward appearance, as it does 2 28 when growing in its vegetable form ; but, if broken, the inside is of a deeper and more glossy blue. Soza and Salicor are darker, and almost black within, of a heavier con- sistence, 'and very little or no sign of spun- giness. All these ashes contain a strong alkali, but barilla the best and purest, though not in the greatest quantity. Upon this prin- ciple, it is fittest for making glass, and bleaching linen. The others are used in making soap. Each of them would whiten linen, but all, except barilla, would burn it. The method used in making barilla is the same as that followed in Britain in burning kelp. The plant, as soon as ripe, is plucked up, and laid in heaps, then set on fire ; the salt juices run out below into a hole made in the ground, wli^ere they collect into a vitrified 29 lump, which is left about a fortnight to cooL An acre may give about a ton. AMERICAN POT-ASH Is a fixed vegetable alkali, another va- luable material in hard soap-making, pre- pared from the ashes of burnt wood in Ame- rica, Russia, &c. The process of prepara- tion is nearly as follows. A quantity of wood being burnt to ashes, these, while hot, are raked together into a heap, in which state they remain for ten or twelve hours. The purpose of this is, to give the embers, or black bits of the wood, sufficient time to dissolve, and be thorough- ly converted into a white ash. These white ashes are boiled with water, for the purpose of extracting the salt. This water being drawn off, is again boiled, and evaporated in a broad pan, over a strong fire, until the whole is reduced to a perfect dry salt. 3 30 In this state, the salt is thrown into a proper fluxing furnace, where they are con- verted by a strong heat into a red hot mass. This is drawn off by means of a hole in the side of the furnace, and received into iron, or other moulds, and left to cool. When cold, the lumps are broke up, and packed in close casks for exportation, being then completely ready for use. Most other ashes of the pot kind are prepared after a similar process ; it is therefore unnecessary here to say more respecting them. There is also a second and third sort made ; but these are in general so full of refuse, especially the last, as to render them of lit- tle or no consequence to soap-makers. Having mentioned a few of the principal, and certainly the best ashes used in the ma- nufacturing of hard soap, we shall turn for a little our attention to the mode used for detecting sand therein. 31 This low, dirty, and abominable fraud, is but too frequently practised, not only by kelp-burners, but barilla-makers also ; that is, mixing sand with their commodity while manufacturing, and in a liquid state* The process I have used for detecting sand is simple, and not tedious, viz. take two ounces of a fair sample from any parcel meant to be purchased ; beat it down in a mortar very small, pour some boiling water upon it, and rub it well in the mortar; pour off this, and add more, and so conti- nue until all the black light substance is gone off with the water. The sand will then be found in the bottom of the mortar, and, if surveyed with a magnifier, will re- semble in appearance small pebble stones, or channel, of various colours. Dry and weigh the sand ; and from the quantity con- tained in the two ounces^ a calculation may be made for the hundred weight or ton. 32 A certain given quantity of water ought always to be allotted for trying this experi- riment ; say, one or two pints ; and by weighing one pint thereof afterwards, when the experiment is finished, the quantity of alkaline salt may also be discovered which one pint of said ley contains ; thus, an Eng. lish pint of spring water weighs 1 5 oz. 3 drs. 12 gr., 5o that all above that weight in the rubbing water, or ley, must be supposed al- kaline salt. The price of the article ought to be regulated according as the experiment turns out. From these ashes already mentioned, the strongest and purest vegetable alkali is ob- tained. From other vegetables, as fern, broom, bean-stalks, &c. an alkaline salt is produced, but so impure, and in such small quantities, that no soap-manufacturer in this country can use them, with any reasonable expectation of profit. The other ashes (although sometimes used in hard soap-making, are more proper for bleaching linen, being preferred for their whitening quality, and mildness of the al- kali)^ are the following : BLUE PEARL ASHES- These appear to be a pure alkaline salt, mixed with a small quantity of vitriolated tartar and earth. Half a pound of these will give about si ounces of pure salt. WHITE PEARL ASHES- Are nearly of the same quality with the former, half a pound of them giving five ounces and seven drams of pure salt, with some vitriolated tartar and earth. 34 RUSSIA, OR MUSCOVY ASHES, Have very much the appearance of slaked lime, and are, like it, friable, or may be powdered or crumbled betwixt the fingers. Half a pound of them will only give about ten drams and fifteen grains of a very caus- tic salt. These consist, therefore, of a small quantity of alkaline salt, united with a large quantity of lime. CASHUL ASHES Are of the colom' of iron-stone, and ex- tremely hard, with many shining particles of charcoal in them. They have a saline taste, with a considerable degree of pun- gency or prickling heat. Half a pound of these ashes being boiled in a quantity of 35 water for twenty-four hours, and evaporated, produced only ten drams of a brown salt, having a strong caustic alkaline taste. Upon examination, they appear to contain an earth half vitrified, some lime, alkaline salt, and a quantity of sulphur, MARCOPT ASHES Are of a paler colour than the former, with some small pieces of charcoal in their composition. Half a pound of them dis- solved in water, filtrated and evaporated, yielded only, eleven drams one scruple and two grains of alkaline residuum. The blue and white pearl ashes, discover- ed by experiment to be pure alkaline salts, without any considerable mixture of hetero- geneous bodies, may be used in hard soap- making, mixed with kelp or barilla, with certain success. When used alone, a large 36 quantity of common s^^lt is necessary ; nor is the soap ever so firm and hard as when they ai'e combined with kelp, fe-c. ; and soap made with these ashes alone, is always ^ apt to get softer by age. Upon this ac- ^ count, pearl ashes seem much better calcu- lated for soft, or green soap, than hard. A boil, however, with these pearl ashes, after the rosin have been melted, is peculiarly serviceable for killing the tallow^ (according to the common phrase) ; it converts the whole mass in the pan to a consistence, or, thin weak soap. But this will be better understood when we come to the operation of boiling or making the soap; a process which we shall immediately set about. Let us now suppose that every thing is ready for commencing the operation upon a moderate scale, viz. that there is a small soap-pan, capable of casting from 20 to 24 cwt. of soap, six or eight iron vats, or caves, 37 with receivers that will contain 12 or 14 cwt, of kelp or ashes, each ; that there is also kelp, ashes, tallow, lime-shells, and palm oil at hand. These are all the materials ne- cessary for performing the operation, and finishing a pan, or making of hard soap. The first thing to be done is, to prepare for setting a cave, viz. Break down very small about 1 2 c wt. of kelp, and, to make a good ley, § or 3 cwt. of American pot- ash may also be broke and mixed therewith. Barilla ash is generally set by itself alone. The breaking, however, of the American pot-ash, from the danger of sparks (if great care is not taken) of flying into the eyes^ or lodging about the feet, &c, w^ould be as well altered to melting down, or dissolving in boiling water, and then poured upon the other materials (just now to be mentioned), after they are put into the cave. D 38 - The kelp now broke, spread about one- sixth part of it upon the floor, or slake-pit, if there is one, upon which lay about half a bushel lime-shells, and water them. When the shells begin to burst and crack, put on another layer of kelp, then more shells, and water them ; and so on, stratum super stra- tum, or one above the other^ until there is about the quantity of 2t or 3 American ash barrels of shells mixed with the IScwt. of kelp. Let this stand for the space of two hours. The cave in the interim may be got ready for receiving them, thus : Lay two rows of bricks upon the bottom, from the hole or pipe quite across to the opposite side, forming therewith a small channel, of three or four inches breadth. Cover this over with any convenient thing, such as slate, tyle, a piece of dale, &c. And to crown the whole, lay on some straw, or an i 39 old bass mat, &c. This is to prevent the grosser parts of the materials from getting in and stopping up the channel, intended only for the leys to run in. Stop up the pipe, or hole in the cave, with a pin, about which ought to be lapt a piece of paper to keep all close. These preparations now accomplished, w^e proceed to what is generally termed, SETTING A CAVE. The principal object here to be observed, is to mix the compound well together, pre- vious to putting into the cave. The first backet or two should be very gently laid upon the covered drain, or bottom of the cave. This will secure the straw, or mat, from being disturbed afterwards, by throw- ing in the rest of the materials. 2 40 Throw on two or three pales of water, at different periods, during the setting, which will have the effect to dissolve any small particles of the shells that may formerly have escaped the water. Observe always to leave a vacancy at the top of the cave, of about eight or ten inches at least, in or- der to give room for swelling of the lime, and filling up with water. Supposing now the kelp and lime all put into the cave, and no American ash there- with, but that these ashes have been melt- ed down, or dissolved in boiling water, and are converted into a ley ; pour that upon the top of the other materials just put into the cave, and fill up with water until the whole is completely saturated therewith ; the completion of which will be evident, when the bubbling in the cave ceases to arise. Let the whole now stand for 12 or 41 li hours, adding, however, a little more water as the stuff appears to dry up, or ab- sorb that already put on. When the cave has stood the above time, loose the pin, and let the ley run briskly off. When all is off, stop up again, and fill with water, which may stand the half of the former time ; the pin may again be loosed, and the leys al- lowed to run gently off, keeping the cave always filled up or supplied with water. It may be unnecessary here to remark, that we must hitherto be supposed as laying down directions to a person just going to commence soap-making, but perfectly ig- norant of the operation, and that he is pre- paring every necessary agreeable thereto. In that case, descending to particulars will, I hope, be excused by the knowing, or more experienced reader. We shall now go on by informing, that before beginning to boil, more leys must be 3 42 got ready ; consequently, another cave may be prepared in the same manner as the for- mer one ; with this exception only, that, instead of filling up, or supplying the se- cond cave with pure water, let it be run through the former cave first, and then put upon the second. The intention of this is obvious; that, while the last is supplied with water, the remaining strength of the first is extracted, and collected into the se- cond ; and this must be the uniform prac- tice at all times, that none of the alkali be lost; never turning out a cave, as spent, until you discover by the test the alkali is vanished. Having just mentioned the test^ I shall take this opportunity of explaining what it is. The test is a thing so necessary for a soap- boiler, that it is impossible for him to con- duct his operations with propriety without 43 it ; yet, I believe, there arc hundreds in the trade that know nothing at all about it : be that as it will, I say, they ought to know it ; nor can any man discover when a soap- ley is totally deprived of its alkali, without its assistance. It is prepared in the following manner : Take a parcel of the blue flowers of any ve- getable, violets, for instance, or the blossom of the mallow ; beat them with the edge of a knife, and squeeze the juice of it into a tea-cup ; with a small brush, or hair pencil, lay over a sheet of white paper with this juice, and when dry it is fit for use. All alkalis will turn it green, and all acids will turn it of a red colour. A combination of them both to the point of saturation, will not in the smallest degree alter the colour of the test, because they are then said to be neutral, having neither the properties of an a- 44 cid, or an alkali ; but add a few drops more, of either the one or the other, the eifecl will be evident. If alkali is added, the test will be green ; if acid, it will be red. An intimate acquaintance with every par- ticular relative to the leys, is the one thing needful for a soap-boiler, being as it were the ground-work of the w^hole operation, and materially essential to be well understood, before any attempt ought to be made at soap-making. We come now, of course, to examine the leys already prepared, and to determine by experiment whether they are, or are not, fit for soap-making ; that is, whether they are caustic and fit, or in a mild state, conse- quently unfit for the purpose. Unless a soap-ley be rendered caustic, or deprived of its fixed air, it can have no na- tural attraction for vegetable or animal sub- M 45 stances, such as oil, tallow, or grease of any kind, so as to convert them into a soap. For the sole purpose, therefore, of extract- ing the fixed air from the leys, do soap- makers use quicklime. Depriving the mild alkali of its fixed air, renders it caustic, or of a burning, corroding quality, and of that peculiar nature that instantly attach them- selves to all greasy substances, and converts them into soap. The common vulgar notion, of using quicklime for its heat, is a mistaken idea, although I know it to be entertained by many soap-makers. Our most celebrated professors of chemistry ^, v/hen preparmg a soap4ey, generally slake and ^ift their lime ; consequently, banish entirely all re- gard for heat in the lime ; using warm v/a- ter rather. * See Di:>sertation on Spoiled Hard Soap, Appendix. 46 A mild ley, or that possessing fixed air, can have no effect upon vegetable or ani- mal substances, so as to convert them into a soap. Hence we may perceive the pernicious practices of some soap-boilers, (or pretend- ers to be so), namely, melting down, or dissolving American ash in boiling water, and, in that mild and improper state, adding those leys to the boiler. Such consummate ignorance persevered in, must, and always have proved ultimate ruin to the person himself, or his unfortu- nate employer. To determine, therefore, the proper state of the ley, take a quantity in a glass, or tea- cup, drop therein a few drops of vitriolic a- cid, or oil of vitriol ; if this causes an effer- vescence, or seeming fermentation in the ley, the fixed air is not fully extracted ; but, if 47 no such appearance ensue upon the combi- nation of the acid and alkali, the ley is fit for innmediate use, being arrived at the state of a proper caustic soap-ley. A soap-ley, by being long exposed in open vessels, will lose the whole of its cau- sticity, and seem entirely restored to the state of an ordinary fixed alkali. The keep- ing them as close as possible, therefore, ap- pears exceedingly necessary. By means of the acid may be discovered also the comparative strength between one ley and another^ and so ascertain which of the two contains the greatest quantity of fixed alkaline salt. Thus, take a specific quantity of each; a wine glassful, for in- stance ; drop therein a dozen drops, or so, of acid ; stir with a bit stick, and apply a slip of the test-paper. If it appear green, more acid must be added, and stirred again. Applying the test a second time, if still 48 green, a few more drops must be added; and so continue, until you find the paper is by no means altered in the colour, neither green nor red. The ley is then neither an acid nor an alkali, but neutral, or a com- bination of both, brought to the point of saturation. A few drops more of the acid, would occasion the test-paper to take a red, instead of a green colour, which Would dis- tinctly show the power of the acid to pre- vail. Treating in this manner the different leys, then counting the number of drops taken to neutralize them, the strongest ley will be discovered to be that which have required the greatest quantity of acid, to overcome the power of the alkali. Soap-leys are also judged of by their spe- cific gravity, or weight, comparative to wa- ter. 49 An English pint of spring water weighs about . . . . ....... .15 3 IS A strong soap-ley, the Enghsh pint, weighs about.. ... ......... 17 6 9i4 The difference between the two is, . 2 3 :12 — and supposed to be the quantity of fixed alkaline salt contained in one pint of .such ley. A most accurate and easy method Jor a- scertaining the strength of soap-leys for im- mediate use, is as follows, viz. Take a small bottle, and having filled it with water, put it into on€ 5cale, and as many small lead-shot into the other will exactly balance it. Suppose J2S is requi- site for that purpose. Suppose, again, that the bottle and water just weighs 4 ounces.; this is throwing it into 128 parts; half of that is tt\, or 2 ounces ; half it again, E 50 IS parts, or 1 ounce ; again, is J^*^ parts, or 8 drams; then into xls parts, or 4 drams; -rh parts, or 2 drams; parts, or 1 dram ; and part, or half a dram, which is bringing it to the lowest denomi- nation. Get proper weights made for each of these divisions ; and when the strength of the ley at any time is required to be ascertained, fill the bottle, and put it into the scale : into the opposite one, the balance of water, or the 128 shot, is placed; and as ley is al- ways heavier than water, some one or other of the divisions will be wanted to balance the ley : theirefore, whatever division may answer for that purpose, must be called the weight of the leys ; the surplus weight a- , ;bove that of water being only reckoned, and not the whole quantity : For instance, if the bottle of ley take the division weight 51 No 16, in that case the ley is -^^^ parts heavier than water, or S drams, reasonably supposed to be alkaline salt. Notwithstanding that various sorts of al- kali are enumerated, it is supposed that there is but one alkaline principle in na- ture, which, by being variously combined with sundry substances, assumes various particular properties. However, an alkali is never found pure in nature, but it is al- ways combined with other substances, from which it must be separated by art, in order to obtain it sufficiently pure. The fixed alkali is obtained either from sea-salt, or from vegetables ; hence it is called ^xed mineral alkali in the first case, and Jixed ve^ getable alkali in the second. Having in the foregoing pages endeavoured to furnish the attentive reader with a tolerable idea of the preliminaries of soap-making, we shall now proceed to what I consider the 2 m easiest and most simple part of the business^ the boiling ; although by the ignorant and: unwary conceived to be the principal re- quisite, and containing the whole mystery of the trade. As a proof of which, I take- the liberty to mention, that it is within the ■compass of my knowledge, of several in^. stances having occurred, where common ex- cisemen, from their mere observations taken while attending, in the line of their duty, upon a soapwork, have had the- daring pre- sumption to pretend a complete knowledge^ of soap-making ; in consequence of which, have had the address to induce several in- dividuals of fortune to risk their money in an unknown and dangerous undertaking, confidently relying upon the false skill of those self-taught gangers as conductors* and managers. A short time, however, was always suffi- clent to convince, by woeful experience,. 53 such unfortunate gentlemen of their own error and their managers ignorance. The leys being novv ready, we shall com- mence with a boiling of brozmi or yellow soap. For this purpose, let there be weigh- ed 10 cwt. of tallow, and about 3 cwt. of rosin ; the rosin to be broke in small lumps. In the first place, put into the boiler about 1 50 or 200 gallons of leys (about the weight of l6 oz. 4 dr. 48 gr. the English pint, which will nearly answer to NO 32 of the forementioned divisions), and set the fire ; then add the tallow and rosin. This done, the pan is said to be charged. A good fire may be kept up until all is thoroughly melted, and the pan brought to boil ; during which time there ought to be constant stirring with the peddle, to pre- vent the rosin settling to the bottom. If tlie goods or materials in the pan appear t(» 54 swell up, damp the fire, which is done hy opening the furnace door, and throwing ashes thereon (some have proper dampers), when the whole will boil at leisure. As the caustic alkah immediately grips to the tal- low, there is no occasion for long boiling ; about two or three hours wall be long e- nough : the fire may then be drawn, and- the pan allowed to stand for four or six hours, when the weak leys may be pumped off, and fresh ones added for second boiL. It may be necessary to mention, that when ^he pan is wished to be cranned, or pumped- ofF sooner, a few pails of cold ley must be thrown in, a little after the lire is drawn. Set the fire again for second boil, and when properly a-boil, two or three hours may be sufficient at any one time to conti^ ime the boil : the strength of the leys are uften gone before that period arrives. A 55 sSoit experience, however, with attentiofi, will perfectly inform any sagacious person with regard to this particular. The boiUngs to be thus continued day after day, until the soap becomes thick, and a strong consistence. Take then a little upon the forefinger, and after letting it cool a few seconds, press it with the thumb. If it squeezes into a thin^ hard scale, the soap is fit, or ready, for finishing : if other- wise it appear greasy, and stick to the finger, and of a soft consistence, more leys must be added, and if that does not harden it, another boil must be given. But, in consequence of the former scaly-like appear- ance, give the pan a good hearty boil, and draw the fire. Cool down with two or three pailsc of leys, and in about two hours there- after pump off the leys; which should be done at all times as clean as possible. This done,, put in six or eight pails of water to the- 56 boiler (no leys at finishing being used), set a brisk fire, and keep constantly stirring with hand-stirrer and paddle alternately, until all is melted, and begin to shew an appearance something like thin honey. Take now a little from a boiling part, upon the hand- board, and observe, when held up, if any leys run clearly from it : if they do, more wa- ter must be put in, and the boil continued. When, upon the other hand, naleys run from the soap when held up slanting-ways upon the board ; in that case, too much water have al- ready been given. A little strong salt ley must now be added to open it, technically termed cutthig up ; or, instead of salt ley, a little strong common salt and w^ater ; about half a pailful may do. I should prefer this last to the ley, wishing now to exclude as much as possible all alkali from entering the pan. We come now to the most critical part of boiling, that is, the grand criterion ob- 57 served' in finishing soap : and it ought to lie- particularly attended to, that the soap be brought to that state, so as, when held up upon the hand-board, the leys do not mn down, from the soap, but are seen, as it w^ere, just starting from it. The fire may then be drawn away, and the soap declared finished : or, if palm-oil is wished for mak- ing it of a beautiful colour, about 20 lib., may be put into the boiler, after you disco, ver, as above, the soap to be finished ; and in about half an hour after the oil is put in, the fire may be drawn, and the whole al- lowed to stand for 48 hours, when it may b cast into the frames. In about three days (supposing the framesv 30 inches deep), the whole will cut up into bars. 58 A Charge for pure White Soap, \ The boiler being made perfectly clean, put in iO cwt, of best home melted tallow (no rosin is used in white soap), with 200 gallons leys, NO 22 ; melt down with a moderate fire, as the goods now in hand- are something similar to milk, exceeding apt to boil over. Close attention, therefore, is absolutely needful upon this first boil ; which may be continued about two hours, with a moderate fire, when it may be drawn away, and the pan allowed to settle about two hours, when the leys may be drawn off. The process to be observed in this soap is exactly similar to the last operation. Two or three boils a-day to white soap may be given with great ease ; the leys sooner subsiding in the 59 boiler than with yellow soap^ and can be cleaner pumped off. When sufficient boils have been given, ''and the soap arrived at perfection, it will assume an appearance something like a curdy mass. Take then a little upon your fore- finger, (as before directed) ; and if the same effect seems to attend it, that is, when pressed with the thumb it squeezes into a thin, hard, clear scale, and parts freely with the finger, the soap is ready for finishings Draw the fire cool down with a few pails of ley, and in a short time thereafter pump clean off. Set the fire, and add to the soap eight or ten pails of water, (the pail I suppose to contain about nine or ten English gallons). When this is melted, and properly incorpo- rated with the soap, try, as formerly di- rected, if the leys run from it when held up upon the hand-board. If they do, more 60 water must be put in. If they do not run, or any appearance of them, continue boil- ing for a short while longer, and then add a pail of salt and water pretty strong, mix- ed together ; about one-third salt, and two- thirds water. This will have the effect to cut up the pan, or separate the soap and water completely from one another. When this is apparent, draw the fire ; let it stand -for half an hour, when the water will pump .off, bringing therewith most of the remain- ing alkaline leys of the former boil. This I call the first washing ; and if kelp- ley has been used in the operation, the pro- priety of this must be conspicuous, for the water pumped off will be of an exceeding dark bottle green colour. The finishing of white soap without this precaution, is the sole cause of that blueness so frequently ob. served in that article when made and brought to market. 61 The blue ley being pumped clean off, set again the fire, and put into the boiler six or eight pails of water ; and when tho- roughly incorporated and boiled some time, try if the w^ater runs from the soap : if it does, add water in small quantities at a time, until it is observed not to run, but, as formerly mentioned for yellow soap, to ap- pear as just starting from the soap ; in that case, after giving a good boil, and swelling the soap up in the pan to near the brim, draw away all the fire, and spread it about to die away. The pan is now finished, and may stand about twelve or fourteen hours ; and if the quantity is large, that is, two, three, or four ton, double this time to stand will be much in favour of the soap, pro- viding always that it can be kept very close and warm in the boiler. If any blueness still appear, repeat the washing. Before casting, I would recommend the F 6£ tmes to have a bottom and lining of coarse ^oth, for white soap only. After all is ast into the frames, let it be well stirred, or crutched ; and it is very proper that it also be covered close up with old sheets, bass mats, &c. upon the top of the frame and soap, and allowed to cool gradually, and all together. In about three or four days (supposing, as formerly, the dip 30 inches), the cover- ings and frames may be taken off, and the whole cut up into such size of bars as may best suit the customers. Having in the foregoing pages endea- voured to give a clear and distinct illustra- tion of the proceedings necessarily attend- ing the manufacturing of yellow and white soap, I have only to add, that frequent trials, and diligent observation, can alone direct to further improvement. 63 We come next to explain how this white soap, at a moderate expence, may be per- fumed or scented, in order to make it ap- pear in the character of what is generally- denominated Windsor Soap. This perfume must be prepared by the manufacturer himself ; for to purchase it from perfumers would be attended with too enormous an expence. I have acquired this perfume in the following manner, viz. Pro- cure a small still, about 20 English gallons, with a proportionate worm of six or eight turns, the placing of which properly any mason can instruct. Put into the still a-- bout 14 or 16 libs, of good fresh caraway seeds, and fill up with water about two- thirds full : let the head and body of the still be luted together, as also the pipe where it enters the worm. Set a pretty brisk fire, and as the still boils, the essen- tial oil will run off, which may be received 2 64 into bottles, having a filler in the mouth. When all the oil seems to appearance to be extracted, the operation is finished, and nothing remains but to separate the oil from the water that has accompanied it. This must be accomplished by a separating-glass, or, if that cannot be had, prepare a few worsted threads ; put one end of them into the bottle having the essential oil and water in it, and the other ends into an empty bottle along side : by this means, the whole of the essential oil will make its escape from the bottle of oil and water, by ascending the worsted threads, and drop into the empty bottle. The oil being prepared and collected, w^e now proceed to get it ready for introducing into the soap. In its present state it is not fit, but must be, according to the common term, kUIed^ or deprived of its oily nature. This is accomplished by mixing it with a 65 small quantity of spirit of wine, or alcohol stirring them together until the oil is ob- served to lose its oily quality, and to be- come, as it were, one body with the mix- ing spirit. The proper time for incorpo- rating this perfume with the soap, is during the casting into the frames, and should be put in at two or three different periods. When all is in, finish as formerly directed, by stirring and covering close up. This essential oil of caraway is esteemed an exceeding strong perfume, asserted by some chemists to be about twenty times stronger than anise- seed. As a proof of the amazing volatility of this perfume, the di- stiller will find some difliculty, for several days after the operation, to wash himself clear of the scent, even suppose he strip to the skin, and change every article of dress. The quantity, therefore, to be used by the soap-maker, for his certain purpose, 3 66 must be left to his own experience and dis- cretion, to correspond with the quantity of soap intended to be perfumed. Having in the preceding pages exhibited a clear and comprehensive view of the whole proceedings attending the charging, boiling, and finishing of yellow^ white^ and perfumed^ soap, I shall endeavour, in the 92exf place, to present the reader with an account of the making of a different quality of soap, and shew, by a few specimens from real opera- tions, the method, materials, and propor- tions, used in the manufacturing of blacky green, or soft, soap. The peculiar method pursued in making this soap, differs considerably from that of hard soap. The hard has the whole leys extracted totally before finishing : Soft 67 soap, on the ^contrary, retains the whoie leys used in the making thereof ; becoming, with the other materials employed, one compound body, called, soft soap. A few examples will clearly explain the nature and practical means made use of in pro- ducing this very useful soap. The fundamental principle upon which the proper management, or manufacturing, of soft soap depends, as we have before stated for hard soap, is a certain knowledge of the quality and strength of the leys ; for however necessary that knowledge may be in hard soap-making, it is peculiarly more so in soft. The using of leys below the proper strength alloted, will materially spoil the whole boiling, and occasion much addition- al trouble to the manufacturer, with a con- siderable loss of time, before a proper ar- rangement afterwards can be eftected, and 68 things again put to rights. To avoid any inconveniencies of that nature, the work- man must be very particular in ascertaining the exact strength of his boihng ley. When English ashes are used, the^ strength of a boiling ley (according to the former calcu- lation), is, ; when foreign ashes, parts, or, as they are commonly desigaed, carats. We shall here set down the former calculation of the different degrees of strength of the leys, for the greater convenience of the operator, in the form of a table. 128 parts, or 4 ounces. ditto - 2 ounces — 1st division. ditto - 1 ounce — 2d division. ditto - 8 drams — 3d division, xl^ ditto - 4 drams — 4th division. T-lg ditto - 2 drams — oth division.^ -r|^ ditto - 1 dram — 6th division, •ri^ ditto - half a dram — 7th division. 69 After the proper weights for each of the divisions are got ready, it will be easy to pick out such as may serve for the weight of any ley : For instance, NO 15 and No 2, is IS carats ; or, 16, 4, and 2, is 22 carats ; the boiling ley for English and fo- reign ashes. The weights and measures which I have had occasion to mention, in the course of the preceding pages, are those used in the dispensaries, viz. IFine Measure. A gallon The pint The ounce f Eight pints. > contains^ Sixteen ounces. [.Eight drams. The pound The ounce The dram The scruple J >contams< r Twelve ounces. Eight drams. Three scruples. l-Twenty grains. to oz. dr.gr. The weight of an English pint measure of strong soap-ley is, .17 6 24 Distilled water, 15 \ 50 Rain water, \6 2 40 Spring ditto, \5 3 12 Sea ditto, . 15 5 20 Oil of vitriol 58 6 20 A good boiling ley, , ... 1 6 4 48 71 Soap Frame, 45 Inches long, by 15 Inches broad, Inside. DIP. Inch 4 0 6 7 8 9 10 ? 30 4i) 50 100 HOT AREA, 24.10. 0 0 0 0 1 1 I 1 1 2 4 6 8 10 -^0 s, d» qrs, pts. 4 8 12 16 0 4 8 12 16 0 I 2 3 4 4 5 6 7 0 8 1 4 2 2 3 6 3 .21 2 .42 1 .6,^ 0 .84 0.05 3 .26 2 .47 1 .68 0.89 0 .10 O.iU 0.30 0.40 0 .50 1 .00 Inch, 3 4 5 6 7 8 9 } 20 30 4' 50 lOo COLD AREA, 24.87. 0 0 0 0 1 1 1 1 1 2 4 6 8 !0 20 i. grs. fit. 4 8 12 16 9 13 17 5 7 9 19 2 4 7 9 0 11 5 2 4 6 9 1 11 3 11 10 10 lO 8 1 .447 2 .894 0,341 1 .788 3 .235 0 .682 52 .129 3 .576 1 023 2.470 0 .940 3 .410 } .8S0 0 .350 0 .700 72 Examples. Suppose 6 inches dip, by hot area. 24.1 area. 5 inches. If 0.5 Discount one-tenth 120.5 108.45 neat libs. wt. Duty - 9.25 or 2|d. per lib. 54225 21690 21690 12)244.0125 4 s. d. 20 4.05,00, or, L. 1 : 0 : 4 : 0.05. See Table. 73 Example, Suppose 6 inches dip, by cold area, 24.87 area. 5 inches. 12435 Discount one-tenth 19435 111.915 neat libs. wt. Duty - 2.25 or 2^d. per lib. 559575 223830 223830 12)251.80875 4 s, d, 20 11 3.23500, or, i:. 1 : 0 : 1 1 : 3 .235. See Table. 74 In casting the dip of a soap frame, both areas are used by the Exciseman. For in- stance, suppose 6 inches of warm soap be allowed to cool in the frame, it may be dis- covered to have decreased 3, 4, or^-lOths; consequently, the soap must be cast up by the hot area for the five inches of original dip, and by the cold area for the real dip after cooling, say 4 inches 7-lOths, or 4, 6, or 4, 6, &c. ; and whichever of these dips turn out highest, the trader is charged with for duty. It might be equally correct, and full more convenient and expeditious, to use, for the weighing, or ascertaining the strength of the leys, a glass hydrometer, marked inside of the tube with figures. These can be had from any weatherglass-maker. This hy- drometer may easily be adjusted to all the divisions in the foregoing table, as also to I'ain. liver, and distilled water, sea water, &c. - 75 To use the above hydrometer, a glass or crystal cylender will be wanted, the depth of which ought to be fully the length of the ' hydrometer, and of a diameter suffi- ciently large to admit the same freely. When the leys are to be tried, fill the cylender, and introduce therein the hydro- meter : it will then be seen which division, or number, the hydrometer sinks to ; con- sequently must exactly ascertain, without farther trouble, the strength of such leys. A proper boiling ley for soft soap, ought to weigh about 10 or 11 drams, which makes a very good medium. Seven pounds ten ounces tallow, avoirdupois weight, is supposed equal to a wine gallon nearly ; and pump water, the English gallon, should weigh about 8 lib. 2 oz. 10 dr. avoirdupois weight. Upon these principles, we establish the proper standard weight for English leys to 2 76 be (agreeable to the Table), parts, or, as they are generally termed, carats^ and for foreign ashes' lees, tVh» or 22 carats. We shall now commence an operation with a charge for what is called i-IRST CROWN SOFT SOAP, 18 BARRELS. The quantity of leys requisite for com^ ^ pletion of this charge, will be about 400 gallons, the weight of which to be about 1 U drams ; about one-third of which must be put into the boiler previous to any of the other materials : afterwards add, 2 cwt. 2 qrs. tallow, 2 cwt. 2 qrs. hogs-lard, and 70 gallons olive oil. The leys herein to be used, are supposed to be from Hungarian and English (Essex) ashes. The proportion is, one of the English to eight of the Hun- garian. The particular mode of proceed- 77 ing is thus : After the leys are put in, add the tallow, and light the fire. When all the tallow is melted, put in the oil, and [ draw the fire a little afterwards, and allow the pan to stand about two hours. Light . again the fire, and add about 20 gallons ' more of the leys. After the pan begins to boil, add now and then a little more leys, to the purpose of preventing the soap from boiling over : and this adding of lees to be continued until the soap is supposed to be about half boiled ; when it will be time to try, whether the soap has got too much, or too little leys. This trial is called proving^ and is neces- sary to i)e done several times during the o- peration, and previous to the finishing. The method of performing it is this : Pro- vide a piece of glazed Dutch delft, and al- so a clear clean knife : with the knife take 3 78 up a piece of the soap from the pan, and if it turn whitish thereon, and falls from it in short pieces upon the delft, it is then con- cluded too much leys have been put in ; to rectify which, a little more oil must be add- ed. On the contrary, if the soap wants leys, it will fall from the knife in long, ropy-like pieces ; in consequence whereof, add some more ley. When, however, it happens to be brought to perfection, nei- ther wanting more leys nor oil, but just in a right state : it will then be observed, that when taken upon the knife, to stand the proper colour, not ropy, nor too white, but transparent. The fire may now be drawn, the soap being properly finished, and ought immediately to be cast into the barrels, firkins, &c. Remember alwayS;> that after the second lime the fire is liglited, to keep the soap 79 boiling briskly, till the pan is nearly ready, when it ought to boil slow, until finishing, and ready to cast. We have now gone through, and finished, the first pan. The second shall be an ac- tual operation, noting the time spent there- on, and quantity of soap produced. SECOND CHARGE FOR FIRST CRQWN SOFT SOAP, The materials to be used for this purpose are the following : 2!5!4 libs, tallow, 166 libs, hogs-lard, 55 gallons rape-seed, or olive oil, 180 gallons leys, weight m drams, from pearl ashes.^ 80 The Process. In the first place, put into the boiler 1 40 gallons of leys, with the tal- low ; set the fire, and when the tallow is all melted, put in the oil, and draw the fire. Let all stand for two hours, when the fire may again be lighted, and immediately 20 gallons of leys put in : the other 20 gal- lons was added at different times, as before directed, in the course of the boiling. This boiling commenced at M. past 8, and was finished at E. past 7, and produced 33 firkins 0f good soap. A CHARGE FOR SECOND CROWN SOFT SOAP. 280 libs, tallow, 140 gallons leys, weight \ \\ drams^ 82 gallons whale oil. 81 Put in 100 gallons of leys, with the tal- low, and light the fire. When the tallow is melted, add the oil, and draw the fire. Let all stand for two hours. Again light the fire, and add 20 gallons of leys. With this the boiling is continued until the soap is about half finished, when 10 gallons more leys is added. During the remainder of the boiling, add, at different periods, the other 10 gallons leys, which will completely finish the soap. A CHARGE FOR BEST COMMON SOFT SOAP, with Old Soap returned. f 54 lib. tallow, S3 gallons train oil, 200 gallons leys, weight 11 drams, blue pearl ashes. 82 At M. 6, charged with 1 40 gallons leys, and all the tallow, with 239 lib. of old soap. Set the fire. At 8, the oil put in, and fire drawn. At 10, the fire again light- ed, and 40 gallons of leys added. From this time till E. 2, at different times, add about 15 gallons leys. From this to .5, add at different periods, 6 gallons. At 6, the five may be draw^n, and shortly thereafter the soap may be cast into the firkins. From these examples, founded upon real operations, the making of soap may be per- formed by any person, although never be- fore acquainted with the business; at the same time it may be proper to inform such, of the necessity there is, on their part, of strict attention during the operation : the person ought continually to be poring into 83 the pan, every boil should particularly be observed, and the difference noted between the boil when the soap is right, and when it is wrong ; how it boils when half made, when three-fourths made, and in an espe- cial manner at the finishing. These ob- servations made with precaution, will, with a short practice, render the operation fami- liar, and the workman complete master of his trade. We shall add a few more general observ- ations, necessary to be well studied, and rendered familiar to the operator. To know when the soap wants, or has got too much leys, observe the following directions. Take about the size of a pi- geon-egg of the soap, while hot, and put it upon the delft. Observe if whitish streaks and specks plainly appear, and continues so after the soap grows pretty cold. When this happens, the soap has got enough of 84 leys. If these appearances are not evident, in that event^ the soap must have more leys. Or, to know if the soap have got enough of leys, dip the blade of the knife into the soap ; and when coldish, stroak the soap off the knife upon your forefinger ; observe if any streaks appear in the soap : if any, then the soap is plentifully supplied with leys ; but if none, more leys must be add- ed. It is always a good sign that soft soap is enough boiled, when, upon trial as above, with the soap on the finger, that it stands up, and appears with a thin roundish back ; and when right, it will appear upon the finger of a grayish colour at the top of the outer edge. When different leys are used, that is, some strong, and others weak, particular attention must be paid to the proportioning the one with the other, or, the weak with the strong, in order that a proper strength^ 85 or boiling ley, be had from the composition^ If too weak leys are used, there is a danger incurred of spoiling the whole soap, which is hardly to be righted again. To guard against this great evil, observe the following rule : Suppose there is three leys of different qualities to be boiled with, two of them is over weak, one is too strong j try their strength mixed together, thus : drams. drams. 3 pails, or couls, at 16 each, is 48 3 ditto, ditto, at 10 ditto, is 30 3 ditto, ditto, at 8 ditto, is 24 9 102 9)102(1 1|, or I, the standard for boiling ley* 9 12 9 H 86 We now find, that an equal proportion of these leys mixed together, produce, upon an average, a medium weight, equal to the standard for proper boiling lee. Weak leys take always a larger quantity, and much longer boiling. On the other hand, strong leys take a less quantity to do the same work, and considerable less boiling ; consequently, in using a proper ley, both time and fuel is saved. That soap-boiling is so bad and unprofit- able a trade, as many represent it, I cannot see. Such ought always to give some rea- son for their assertion. If that was the case, it is strongly impressed upon my mind, that the ignorance of the principles of soap- making, will be found to be the sole cause of numbers failing, that have imprudently entered into an unknown, and, conse- quently, critical and unprofitable manufac- tory. 87 I shall here give an experiment, made with great precision, to ascertain with re- gard to the expence attending the making of white soap. The only materials used, of the alkali kind, was the second sort of American pot-ash, but of a quality very su- perior to what commonly is sold under that denomination. I broke down pretty small a quarter cwt. of the above American pot ; and, with a proportionate quantity of good lime- shells, mixed therewith, set them in a small yetlin cave. I added w^ater just sufficient to saturate the mixture. In this state, hav- ing stood for about 19 or 14 hours, I let it run, and drew off 4 English gallons of ley, which I ascertained, by my hydrometer, to be i4i strong. I filled up my cave with water, and continued the running slowly until I had 28 gallons more, of strength by hydrometer 18 strong. I then stopped up 2 m my cave from running, and proceeded to calculate the value of my ley, as fol- lows : In the first place, I find that l-4th cwt. of American pot, at 56s. per cwt. (their real price at the time) is 13s. 9d. which must be the value also of my 32 gallons of leys, drawn from the ashes. At that rate, the English pint is worth about two far- things and one half farthing, I now pro- ceeded further to complete my experiment, and satisfy myself at what expence white soap could be made. For this purpose, I charged a small boiler, which holds about li gallons, with 4 libs, of good rhinded tal- low, and with 10 pints of the ley of the weaker sort, or second running, which had been kept separate. The pan boiled very close, that is, the leys and tallow became one mass of seemingly thin soap, without any appearance of separation betwixt the leys 89 and tallow. In this state of the pan, I was I obliged to add a little salt and water, which brought about a separation in a short time. I then let my pan stand off the fire for half an hour, when the weak leys cranned freely I off. I now added 6 pints of same leys, for second boil. This had the effect totally to kill the tallow, and bring the soap to a I pretty strong consistence, and the leys cran- ned off without salt in half an hour. I then prepared for third boil, by adding 7 pints more of same leys, 18 strong, and boiled half an hour. The soap appeared now strong, but rather close ; and this closeness L attributed to too much salt ; to rectify which, I added between one and two pints of water. This, in a short time, had the effect to bring on a separation. The pan was taken off the fire, and allowed to stand about an hour and a half, when it parted freely with all the leys. Nothing remained 3 90 now to be done but finishing, which I com- pleted with between 3 and 4 pints of water (some salt also was used), in the course of an hour and quarter. The pan was now taken off the fire, and allowed to cool for 24 hours, when I found, upon weighing, I had lOi libs, of good white soap. Upon looking oyer my jottings, taken during the operation, I found that there had been used about 23 pints of leys, and about 3 libs, of salt* The expence of the whole will be evi- dent, by the following correct statement viz. 91 X. s. d. To tallow, 4 libs, at 7id. per lib. . 0 2 6 „ Leys, 23 pints, at 2i farthings per pint, 0 1 2^ „ Salt, 3 libs, at id.jwer lib. ... 0 0 1| „ Duty charged on lOilib. soap, at 2id. per lib, — say ..... 0 1 9 „ Fire, &c. about 0 0 2| Total expence, . . L. 0 5 9 By XOi libs, soap, at 9d. per lib. (white soap was at that time selling in the shops at lOd.) . . 0 7 10^ Neat profit, L. 0 2 i 92 It seems now very plain, that if 23 pints of leys, as above, produce of neat profit 2s. lid. ; that 256 pints, the whole produce of the quarter hundred of ashes, will be 23s. 2^d. or at the rate of L. 4, 12s, 9d. per cwt. ; and as more of the weak leys were still to run, the profit, of course, must have been something more. I proceeded in this experiment no further with the remainder of the leys, which must, if used, have also necessarily been productive, as above men- tioned, of more profit. Upon the whole, I find by calculation, that the cwt, of soap, including materials, duty, fire, &c. will cost the manufacturer L. 3, Is. 4d., or L. 61, 6s. 8d. per tun of 20 cwt. for white soap, which will appear evident by the following state- ment : 4 93 lii. soap t, 3, lib. If lOf cost 5 9, what will 1 12 cost? 2 12 2 21 69 224 half libs. 69 2016 1344 12) 21)15456;(736( 147 6 is, 4d. Or, 75 63 126 126 L. 3 : 1 : 4 per cwt. Or, 61:6:8 per ton, L, vs. d. One ton soap, at 9d. per lib. comes to 84 0 0 Deduct expences ... 6 1 6 8 Neat profit ... L. 22 13 4 94 It will be proper to observe, that the a- tove experiment was made with the best home melted tallow. If foreign tallow, ac- cording to the general run of such, had been used, the produce would have been far from being so beneficially productive. However, a much smaller profit would be convincing, that the trade was not that losing one, which many ignorant and un- fortunate adventurers have taught us, from their experience, to imagine. Another experiment with the same quan- tity of tallow (4 lib.), but foreign, and a- bove six years old, was tried with Peters- burg pearl ash-ley. The operation was completed at three boils, and there was used 1 4 Enghsh pints of the ley ; and the produce of the soap turned out to be seven and one half pounds. 95 The calculation may stand thus, viz. To 4 lib. tallow, at 7d. per lib. .024 „ 14 pints ley, at 2f farthings per pint 0 0 8-| „ 2 lib. salt O 0 1 Duty on 71^ lib. soap, at 2|d. per lib. — 10 per cent, off 0 1 4 Fire, about 0 0 2 L. 0 4 7| 7\ lib. soap, at 9d. per lib 0 5 7^ L. 0 0 11| The neat profit here may be called one shilling. Upon a calculation of working even with these coarse and improper materials, judi- ciously managed, there is an evident gain of above iOs, 6d. per cwt. or L. 10: 10s. per ton. 96 As mistakes by Excise-officers are not at all improbable, in casting up gauges of soap, it is proper that every soap-maker should cast up his own, after the dip of the frame is ascertained by the ofRcer, supervisor, &c. And as many of the trade may not be ac- quainted with the precise mode of doing so, a specimen of the work may be acceptable, and proper here to be added. For that pur- pose, it may be supposed that the dip of the soap in the frame, as taken by the offi- cer, is 30 inches and 9-lOths. The areas, by which the Excise-officers make their calculations, are established by law to be 24 lib. and 1-1 0th of a lib. upon every inch of the dip of the frame. This is call- ed the hot dip^ and will generally carry the gauge, providing no cold dip is got, or that 97 be less. The area for the cold dip is 24.87. The Excise always takes the highest amount. Example of the above supposed Dip. 30.y 24.1 . yo.9 1236 6lS 744.69 74469 070.221 1340 167| qrs. rem. 12)1507 20)125 :7d. rem. L. 6 : 5 : 7|d. the neat duty for 30 inches 9- 1 Oths, exclusive of the fraction. And for -working bj the Cold Area, see p. 7;3. I APPENDIX. NO I. A SHORT DISSERTATION ON SPOILED HARD SOAP. IN^ the preceding pages, we have supposed every thing to go right, with regard to the noanufacturing of the different soaps. It may be proper, however, to mention, that a boiling of hard soap sometimes may mis- give, or go wrong. It is then said to be a ioo spoiled pan. In this state, much trouble and expence, to an inexperienced boiler, is the consequence, before such soap can again be brought right. By attending, how- ever, to the rules already laid down, cir- cumstances such as this will seldom happen. For the benefit and instruction of the reader, a case of the kind which once occurred to the certain knowledge of the author, may here be inserted, together Vvith its unfortu- nate issue. Indeed, instances of what are called spoiled pans of soap, or, soap, from inexperience, in the course of making, converted into an uncommon mass, so as to baffle the utmost skill of the manufacturer to redeem, or set to rights again, have frequently happen- ed ; though, with the experienced and well- informed soap-maker, such disasterous fail- ures will seldom or never occur, the causes to him being evident. To illustrate these 101 observations, the circumstances of the case ^ alluded to are the following, viz. One evening, accidentally meeting witli an intimate acquaintance belonging to the Excise, he mentioned, that one of his traders (in the soap line) had been working with a pan of soap these three or four wrecks, and had brought it into such a state that he seemed completely bewildered, and unable further to proceed. He begged I w^ould step along with him, take a look at it, and give the poor man my advice, so as to help him on, if possible. This man's pe- p cuniary circumstances were such, that, as represented by my friend, the failure of this pan of soap w^ould ultimately \vork his i ruin. Sympathy, therefore, for the poor man, induced me to comply with this re-^ quest, and take a look of the soap in the boiler : but such a sight, in fact, I never 102 before witnessed. I found the pan almost brimful ; and, upon dipping in my finger, and applying it to the tonguC;, I discovered the pan to be completely choked or poi- soned with salt. On inquiry I learned, that he had expended more materials upon this single pan of soap, than, with proper ma- nagement;^ might have completed three such boilings. Leys had been added in their mild state, W'hich always have the tendency to run the materials into a kind \^f entire mass, and preventing the possi- bility of extracting the leys therefrom, the whole being converted into a kind of thin soap. In this state of a soap pan, it is usual to add some common salt, to facilitate the separation of the leys from the other ma- terials, which generally has that effect, (pro- vided the leys boiled with were weak cau- stic ley) : But, if the leys were mild, the fixed air not having been properly extracted, i03 the common salt, in that case, fails of the desu'ed effect, and rather confirms the dis- order. This m.an had added salt in abun- dance, then strong mild ley, then salt again, and more strong ley, until his boiler was so filled, that want of room only prevented him from putting in more. He told me, he thought a fresh cave of strong ley would be necessary to cut her up. My opinion to him was, that too much of that had already been applied ; but that, if he w^ould submit to my advice, I thought his pan, in a day or two, might be again brought to rights. What is to be done, then ? says he. In the first place, I told him to put in immediately two or three pails of water. This surprised him much ; and Vv^ith a kind of seeming re- luctance, consented that L should have my own way. As there v/as but little room in the pan for boiling, a very gentle fire coukl only be kept up. This, however, had the 104 wished-for effect:, of opening the pan, or causing a small separation of the leys in a short time, which was all that could at pre- sent be done. I intended next day to have drawn off as much of this salt ley as pos- sible ; consequently, procure a little more room to work in ; and afterwards, by add- ing more water, the salt leys would by de- grees be perfectly extracted, the pan sweet- ened, and brought into a fit trim for finish- ing. When I observed the above appear- ance of opening, I left him, with instruc- tions to keep a slow fire for about an hour or so longer, when it might 'be drawn away ; and to-morrow morning I should call, and inform him what further was to be done. Instead, however, of paying proper atten- tion to my directions, which was, to avoid using *any more ley, he, as soon as my back was turned, prepared more strong mild leys, and put them into the boiler; by 105 which the soap was set back to its original close state. Upon my being informed of a conduct so preposterous and stupid, I de^ clined my intended visit next morning, and allowed this infatuated man to exercise the freedom of his own will. The consequence was, that the pan never afterwards could, by any expedient he possibly might con- trive, be again brought to rights ; he at last gave it up ; and the spoiled stufF was, with his utensils, &c. afterwards sold by the Excise for arrears. The unfortunate issue of this pan of soap, plainly demonstrates the serious effects of inexperience and ignorance in the know- ledge of the original materials. For had this man allowed the salt leys to have been washed off his soap, and then given a boil of a weak caustic ley, his soap might have been finished Vv^ith propriety, and turned 106 out well. The extracted salt leys, by being run through a lime cave, might have been converted into a good caustic ley, and used over again with advantage. , Soap-makers will do well to consider this case with attention. By so doing, disagree- able circumstances of a similar nature may be avoided \ and, consequently, much time, expences, and an infinite quantity of trou»* ble, saved. . No soap-ley at any time ought to be used, but such as, by experiment, is proved to be a caustic ley, entirely freed from its fixed air. And it is with much sa- tisfaction we present the reader, in the fol- lowing Number, with the experiments of an able and justly celebrated chemist, made expressly with the view of ascertain- ing this important and fundamental requi- site in soap-making, and therefore can with confidence be recommended to the practicQ of the manufacturer. 107 No IL PkEPARATION for a SOAP-^LEY. By Dr. Joseph Black, Professor of Che- mistry in the Univeisity of Edinburgh.^ (Referred to, p. 45. of this Work. J THE celebrated Dn Joseph Black, professor of chemistry in the University of Edinburgh, in an experiment made with a view to in- vestigate the nature and properties of the caustic alkali, proceeds thus * : ^ I made a caustic or soap-ley in the fol- lowing manner : * Sec his Experiments upon Magnesia Alba, Quick- lime, and other Alkaline Substances, 108 Twenty-six ounces of very strong quick- lime, made of chalk, were slaked, or reduced to a sort of fluid paste, with eleven pounds of boiling water, and then mixed in a glass vessel with eighteen ounces of a pure fixed alkaline salt, which had been first dissolved in libs of water. This mixture was sha- ken frequently for two hours, when the ac- tion of the lime upon the alkali was sup- posed to be over, and nothing remained but to separate them again from one another. I therefore added 12 hbs. of water, stirred up the hme, and, after allowing it to settle again, poured off as much of the clear ley as possible." Another method of the same professor is, One part of a pure fixed alkaline salt to three parts of common limestone, fresh slaked and sifted, for a common or ordinary soap-ley. He then proceeds thus : 109 " The lime and alkali were mixed toge- ther, under the form of a very thick milky liquor, or fluid paste ; because they are thus kept in perpetual contact and equal mix- ture, until they have acted sufficiently upon one another : whereas, in the common way, of using a larger quantity of water, the lime lies for the most part at bottom ; and, though stirred up ever so often, cannot exert its influence so fully upon the alkali, which is uniformly diffused through every part of the liquor. The above ley was found, upon trial, to be saturated by acids, without the least effervescence, or diminution of weight." K 110 The author, in the preceding parts of this treatise, has endeavoured to furnish the at- tentive reader with, what he trusts, an ac- curate and comprehensive idea, both of the materials proper for, and the process neces- sary to, the successful manufacturing of Hard and Soft Soap. One necessary piece of knowledge, however, to every soap-maker, and intimately connected with the present wwk, still remains to be taken notice of, viz. The Revenue Lan s^ by which every soap manufactory must be strictly regulated. The want of such knowledge might frequently hazard mistakes, and ultimately incur pe- nalties altogether undeserved. To guard him, therefore, against such serious conse- quences, the utility of annexing to this Ill work a view of the principal of these laws, peculiar to hard and soft soap-makers, must appear highly proper : and moreover, it is also presumed, will be singularly acceptable to such traders as may not formerly have had an opportvmity of supplying themselves with the statutes thereanent made and provided ; and, by being concisely collected and brought under immediate review, every person inte- rested may upon all occasions have it in his power to refer with greater facility and ease than to the printed detached acts them- selves. What follows, therefore, are ab- stracts of these statutes, chiefly taken from an Abridgment of the Excise Laws. But as the act 24th Geo. III. Jor the better securing the duties on soap^ is amongst the last gene- ral statutes upon the subject, containing much useful information to the soap maker, and the more worthy of his attention, as comprehending the substance of most oC 2 J 12 the former laws with regard to the manu- facturing, 8cc. of soap, it has therefore been thought essential to subjoin, from the act itself, the v/hole of the clauses of that sta. tute, in so far only as they are particularly connected with the soap-maker. (See se- giiei, p. 121.) 113 NO m. ABSTRACT of the principal EXCISE LAWS, peculiar to Hard and Soft Soap-Makers. Allowances for Spoiled Soap, Cuttings, ^-c. 10th Ann, C. 19, Sect. 28. Vol. II, p. 299. And 1 1th Geo. I. G. 30, Sect. 36, 37, 38. Vol. Ill, p. 510. Whenever stale, or rotten soap, or cuttings, for which the duties have been charged, shall be, in presence of the officer, put 3 114 again into the copper or pan to be renewed, he shall make an allowance of the duty of the same, and certify every such allowance upon his report of charges to be returned : But if previous notice, in writing, — of twelve hours in the mortality-bill limits — twenty- four hours elsewhere — of the time intended for such putting thereof into any making of soap, be not given to the proper officer, he shall not certify such putting in. — A false certificate by him incurs a penalty of 10s. per lib. and the maker the like sum, for what quantity he claims any benefit for. 115 The aforesaid Allowance repealed. 4th Geo. III. Sect. 16. 20. P. 44- 53. The aforesaid allowance, with respect to hard soap only, repealed; and in lieu there- of, the makers of hard soap shall be allow- ed, in the officer's returns or reports of the charges of hard soap made upon them, one lib. in every 10 lib. thereof, in full compen- sation for all waste, losses, or damages what- ever : And if any hard soap (whether per- fectly made or not), after being cleansed or framed, shall be put again, on any pre- tence, into the copper or other utensil for boiling or reworking the same, shall be again charged with the duty. 116 Legal Frames for Hard Soap^ and also to be entered* Act 5th Geo. III. C. 43, Sect. 19. P. 51. No maker of hard soap shall use any other kind of vessel for cleansing, or putting his hard soap (whether perfectly made or not) into, when taken out of the copper or other utensil wherein boiled or prepared, than re- gular square or oblong frames only ; and of each such frame, the bottom, sides, and ends, shall respectively be at least two inches thick, and the length shall not exceed 45 in<:hes, nor the breadth 15 inches : Nor shall he use any such frame, till he give no- 117 tice thereof in writing at the office next to the place where such soap shall be made, nor before it be marked and numbered by direction of the surveyor or supervisor, at such maker's expence ; under the penalty of L. 20 for every such respective offence. Legal Casks for Soft Soap* Act 10th Ann, C. 19. Sect. 8- and C. 26. Sect. III. V. 11. P. 274. 398. All soft soap (only), upon the making thereof, shall be put by the maker into casks of the following respective contents only, viz, barrels to contain 256 lib ; half barrels, 1 28 lib. ; firkins, 64 lib. ; and half firkins 32 lib. all avoirdupois, besides the weight or tare of the cask, on pain of for-- 118 feiting L. 5 for every offence or neglect therein. And by 12th Ann, St. 2. C. 9. Sect. 19. V. II. P. 439, To prevent the fraudulent practices of making soap in secret places, and sending it out in smai/ casks ; all soft soap that shall be filled in any other cask less than barrels, half-barrels, firkins, and half-firkins, shall be forfeited, and also L. 5 by the maker of it ; half thereof to the seizer or informer, and half to the poor of the parish where such ojffence shall be com- mitted. 119 JVho are not qualified to be Makers of Soap^ though making Entry. Notwithstanding the laws already made for securing the soap-duties, and protecting the fair trader, many gross frauds are daily practised by evil-minded and indigent per- sons, who make soap, and abscond before the duties can be recovered, and by other methods have evaded the duty ; and having been en- couraged thereto from the great length of time allowed by 1 0th Ann, c. 19. sect. 9- II. (Vol. II, p. §75. 278.) for making entry of their soap, and payment of the duty, and for want of further regulations ; the said recited two clauses are hereby repealed, and no per- son whatever shall be permitted to make 120 any soap,— if residing within the limits of the head Excise-office in London, unless occu* pying a tenement or tenements of the yearly value of at least L. 10, and for which assess- ed in his own name, and paying to the parish rates ; in any other part of Great Britain where there are rates to church and poor, unless assessed and paying to church and poor in the parish or place wherein resid- ing ; — and no entry already, or hereafter made, of any soap-house, workhouse, or place for making soap, shall be of any avail to any person or persons not so qualified, or for longer time than so qualified : And every person making soap, and not so qua- lified, shall, notwithstanding any entry by him or them made, be deemed and taken to be persons making soap without entry, and shall be subject to the like penalties and forfeitures, by the former statutes, as persons making soap without entry. 121 jFbr better securing the Duties on Soap. Act 24th Geo. III. Sect. 7th— 14th, in- clusive. And whereas, notwithstanding the laws now in force for securing the duties on soap, many frauds are still frequently practised, to the great loss of the revenue, and to the injury of the fair trader, and some better regulations in the manner of carrying on the soap-making business are still wanting ; for remedy thereof, be it enacted, by the authority aforesaid, That from and after the 20th day of September 1784^ all and every the officers of Excise shall at all times, by day or by night, and without waiting for L 122 the presence of a constable or peace-officer/ be permitted, upon his or their request, to enter into the house, boihng-house, ware- house, or other place whatsoever, belonging to or used by any maker or makers of any soap whatsoever, and, by gauging or weighing of the soap, or otherwise, as to such officer shall seem most proper and con- venient, to take an account of the just quantity of the soap v/hich shall have been made by such maker or makers of soap from time to time ; and also to take an account of all materials for the making of soap, in the possession or custody of such maker or makers of soap ; and all and every the offi- cers of Excise shall be permitted to stay and remain in such house, boiling-house, warehouse, or other place, belonging to or used by such maker or makers of soap, or in any of such places, so long as such officer or officers shall think lit. 12a And, for the better preventing the frauds frequently committed by divers makers of soap, be it further enacted, by the autho- rity aforesaid, That from and after the said 20th day of September 1784, no maker of soap shall have or keep any pipe or other conveyance from or to any copper or pan made use of in the boiling or making of soap, save and except one moveable pump for taking out salt or spent leys, which pump shall be taken out of such copper or pan before the copper or pan shall be locked down by the ofHcer ; and that no maker .of soap shall have any cock, or perforation, or hole, in the side or curb, or bottom or co- ver of his or her boiler or copper, nor shall have any part of the curb moveable, nor shall use any syphon, crane, or trinket, but shall take out all leys, soap, or other in- gredients, contained in the said copper or boiler, by a pump, or by a ladle only ; on 2 124 pain that any maker of soap, having or keeping any pipe or other conveyance from or to any copper or pan made use of in the boiling or making of soap, save and except such pump as aforesaid, or having any cock, or perforation, or hole, in the side or curb, or bottom or cover, of his or her boiler or copper, or having any part of the curb moveable, or using any syphon, crane, or trinket, shall forfeit and lose, for every such offence, the sum of L. 500 : Provided always. That it shall be lawful for every maker of soap to have, in the cover of his or her copper or boiler, small holes, not ex- ceeding one-eighth of an inch in diameter, for the steam to escape through the same. And be it further enacted, by the au- thority aforesaid, That from and after the said 20th day of September 1784, the cover and furnace door, and ash-hole door of every copper, pan, or other utensil used by any 125 maker of hard soap for the boihng or mak'- ing of soap, shall, and they are hereby re- quired, to be securely locked, fastened, and sealed down, by the officer or officers of Excise who survey such trader, at all times, except when such copper, pan, or other u- tensils, shall be at work, or shall be opened for repairing the same, or for the inspection of an officer or officers of Excise ; and pro- per locks and keys, and all other necessary fastenings, for securing and sealing the said covers and furnace and ash-hole doors of every such copper, pan,' or other utensil, shall be provided by the respective surveyors and supervisors of Excise of the respective districts or divisions in w^hich such makers of soap shall respectively reside, at the ex- pence of the respective makers in each di- vision or district ; and whenever such maker of soap shall be desirous of opening such ' 126 eopper, pan, or other utensil, or the furnace or ash-hole door thereof, and shall have gi- ven to the officer of Excise of the division or district twelve hours notice thereof, if such maker of soap shall reside within the limits of the chief office of Excise in Lon- don, or tw^enty-four hours notice thereof, if such maker of soap shall reside in any other part of Great Britain, then the officer of Excise shall attend to open such copper, pan, or other utensil, or the furnace or ash- hole door thereof ; and if, by any means, art, device, or contrivance whatsoever, any person shall open any such copper, pan, or other utensil, or the furnace or ash-hole door thereof, after the same shall have been locked and secured as aforesaid, before the same shall have been unlocked and opened by the officer of Excise, or shall wilfully damage or hurt any such lock or other fast- 127 ening, every such person shall, for every such offence respectively, forfeit and lose the sum of L. 100. And be it further enacted, by the au- thority aforesaid, That from and after the said 20th day of September 1784, if any maker or makers of soap shall obstruct or hinder any officer of Excise in the execu- tion of the powers or authorities given to him or them by this or any other act for the ascertaining or securing the duties upon soap, the person or persons offending there- in shall, for every such offence, forfeit and ' lose the sum of L. 50. And for the better preventing the elan- destine making of soap, without payment of the duties for the same ; be it fur- ther enacted, by the authority aforesaid, That from and after the said §Oth day of September 1784^ it shall be lawful for any officer or officers of Excise to take an ac- 128 count from time to time, as often as he or they shall think fit, by gauging, weighing, or otherwise, as to him or them shall seem most proper and convenient, of all tallow; oil, rosin, and grease of every kind, and of all materials for making soap, which any maker of soap shall at any time have in his possession ; and such maker of soap shall provide proper scales and weights, and assist the officer in weighing and taking such ac- count, on pain of forfeiting L. 20 : And in case such officer shall find any decrease of any such materials for making soap, and shall not receive a satisfactory account there- of, such officer shall charge such maker of soap v/ith duties for such decrease, accord- ing to the rates and proportions following, (that is to say) ; For every fourteen hundred weight, or two hundred and ten gallons of oil, so miss- ing, such officer shall charge any maker of 129 hard soap with the duties on twenty hun- dred weight of hard soap : For every thirteen hundred weight of ren- dered tallow so missing, such officer shall charge any maker of hard soap with the du- ties on twenty hundred weight of such soap : For every thirteen hundred weight and two quarters of kitchen-stuff and tallow so missing, such officer shall charge any maker of hard soap with the duties on twenty hundred weight of such soap ; For every fourteen hundred weight of tallow, rosin, and oil, so missing, such offi- cer shall charge any maker of yellow, brown, or rosin soap, with the duties on twenty hundred weight of such soap. And be it further enacted, by the au- thority aforesaid. That every maker and makers of soap, before he, she, or they shall charge his, her, or their copper or boiler with any materials for making of soap, shall 130 give to the officer of the division or place where such soap is intended to be made, notice in writing of the particular time and hour when such maker of soap intends to charge his or their copper or boiler, as herein-^after mentioned ; (that is to say) If such soap is intended to be made, at any place within the limits of the head office of Excise in London, then such notice shall be by the space of twelve hours next before the time of charging such copper or boiler ; and if such soap is intended to be made at any other place, cut of the limits aforesaid, then such notice shall be by the space of twenty-four hours next before the tim^e of charging such copper or boiler ; on pain of forfeiting and losing the sum of L. 100 at every time when any maker of soap shall begin to charge his or her copper or boiler without first giving such notice as aforesaid : And if such maker of soap shall not begin 131 to charge his or her copper or boiler within the space of three hours next after the par- ticular titne or hour mentioned in such no- tice, then such notice shall be void ; and every maker of soap who, after the expira- tion of the said time, shall begin to charge his or her copper or boiler, without having first given a new or other like notice as a- foresaid, shall forfeit and lose the sum of L, WO. And be it further enacted, by the autho- rity aforesaid, Tliat every maker of soap shall, before charging his or her copper or boiler with any materials for making of soap, weigh, in the presence of the offi- cer, all the rosin, tallow, grease, or other materials, with which such maker of soap inlends to charge his or her copper or boiler, and all such rosin, tallow, grease, or other materials, shall be put into the copper or boiler in the presence of the officer; and 132 in case the quantity of hard soap, after- wards produced therefrom, shall be found by the gauge in the frames to be less than ought to have been produced according to the rates and proportions herein before men- tioned, then the deficiency therein shall be charged with the duties thereupon, accord- ing to the rates and proportions herein be- fore mentioned : Provided always. That if any maker of soap shall have charged the copper or boiler with rough fat or rough kitchen grease, then eight pounds of rough fat shall be deemed equal to seven pounds of tallow, and five pounds of rough kitchen grease shall be deemed equal to four pounds of clean kitchen grease. And be it further enacted, by the au- thority aforesaid, That no maker or makers of hard soap shall, after the 20th day of September 1734, sell any hard soap but in the shape or form of cakes or bars, or what 133 is commonly called or known by the name of ball-soap ; and that all scraps and parings of hard soap shall be returned into the cop- per or boiler, in the presence of the officer, immediately after the soap that has been put into the frames from any one boiling shall have been cut up for sale; on pain that every maker of hard soap, selHng any such hard soap in any other form than as aforesaid, or not returning all scraps or parings of hard soap into the copper or boiler, in the presence of the officer, im- mediately, as aforesaid, shall forfeit the sujn of I/, 100 for each offence. FINIS, S O A P M A K I N G. It is customary with house k^.epers as well as professed soap-boilers, to mix lime with their ashes previous to drawing of the ley. The consideration of the office .^hich is pei^l formed by the hme, viz. that of abstr^fcting; the fixed air, which Would otherwise prevent the union of flu and leyi has sui^gested the following experiment, which has proved satis- factory. To a large kettle of ley, while on the fire, was added a quaner of a peck of quick h'me ; this was stirred until the whole was near boil- inp;, and then poured into tubs to settle. The fat being now set over tlie fire and melted, the clear ley was gTadually added, when an almost instantaneous union took place : the result of which was a soap of the finest qua- lity.. The whole process occupied «bout two hours. N. B^'^l^yj^upposed that soa[ny«|^le with the J^reatesWfc^^s the moon. 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