CEN T£- lMc„ (^yr r ' ‘A . » V .c c \ H. L. Dixon Company CONTRACTORS AND BUILDERS OF Glasshouse Furnaces Annealing Lehrs Gas Producers and all appliances for the manufacture of Plate Glass Wire Glass Skylight Glass Cathedral Glass Ribbed Glass Prism Glass Window Glass Crystal Glassware Tableware and Tumblers Flint Bottles Green and Amber Bottles Lamp Chimneys Fruit Jars and Liners Opal Glass MANUFACTURERS of all Ironwork, Tools, Implements and Factory Furniture Dealers in PURE SAXONY MANGANESE (Powdered and Granulated) TANK BLOCKS FIRE CLAYS FURNACE BLOCKS AND FIRE BRICK SILICA BRICK Copyrighted 1908 H. L. Dixon Company Pittsburg, Pa. PREPARED BY CHARLES W. BROOKE Advertising Engineer. Pittsburg THE CORDAY A GROSS CO. PRINTERS DESIGNERS ENGRAVERS CLEVELAND Price, Per Copy, $3.00 Introductory LONG experience in designing and con¬ structing furnaces and appliances for the manufacture of glass, has led to the develop¬ ment of many improvements which have - resulted in a great saving of fuel and a reduction of operating expense, as well as a very large increase in production. The adoption of the continuous tank furnace, first for the manufacture of green and amber bottles, to be later followed in quick succession for the making of window glass, flint bottles and tableware, has probably been the most important innovation, as well as one that has affected the condition of the glass business more than any other. The adaptation of the well-known Siemens regener¬ ative system to rectangular, circular and elliptical pot furnaces, has not only reduced the fuel consumption, but has increased the melting capacity of such furnaces, improved the quality of the glass and reduced the danger of breaking pots to the minimum. The introduction and perfection of the continuous lehr for annealing plate glass, has upset the accepted theories of the experienced manufacturers of polished plate glass. The delivery of plates through a lehr within three or four hours after the glass lay in the pot in a molten state, instead of leav¬ ing them in a kiln from two to three days, was, only a very short time ago, consid¬ ered an impossibility. Blowinc; and Moulding Lantern Globes (Flint Glass Factory) 5 1 111 p r o V e 111 e n t in the quality and preparation of furnace material has kept pace with the demand for 1 )etter and more refractory material, due to the increase of furnace production and the employment of a much higher range of temper¬ atures. The latest develop¬ ment is that almost inde¬ structible material known as Corundite, destined to come into general use in the near future. The introduction and improvement of machinery in the manufacture of all lines of glassware, have made rapid strides in the last few years and have met with int; a Howl (Flint Class Factory.i such pronounced success as to shatter many more holiliies of the conservatives. In the rapid march of inii)rovement, we have ever l)een in the front rank; many of the improved ajipliances now in use having' originated with us. What we have to offer in this line is based upon a certain knowledge, ac([uircd by actual exiierience, of the results that can he obtained. Drawing I’o' ok Mktai. krom Fi’RN^ For Fl'rkosk, oi' Casting I Plate Class Factory i Important W E are prepared to contract for the construction and equip¬ ment of glass manufacturing plants complete, to make the glass and start them in successful operation. We have complete data as to the cost of manufacture, both with producer gas and with natural gas, and we employ the most competent and experienced men in designing, constructing and operating glass plants of every description. We have also the recipes or formulas for all kinds of glass, in opal, crystal or colors, both for tank and pot furnaces, all for use of our customers and patrons. Casting a Fot uk s TAiu.i I FI;ite’Class FJuff.on^ 8 'I'hc W'jrks at Kosslyii Station, Carnegie, Pa. Manufacturing and Shipping Facilities /^UR Foundry and Machine Shop is located ^^at Rosslyn Station, Carneg'ie, Pa., on line of P. C. C. & St. L. Ry. and the P. C. & Y. R. R., which gives us connection with the Erie R. R., L. S. & M. S. and B. (Y O. Railway Systems, as well as the Pennsylvania. The Machine Shop is equipped with modern machinery for the manufacture of glasshouse tools and implements, as well as a general line of machine work, and the fabrication of structural material and other ironwork used in the construc¬ tion of furnaces, lehrs, gloryholes, etc., etc. With our FYundry supplied with modern facilities, in connection with the Machine Shop, we are prepared to execute promptly all orders for machines, tools, moulds, implements, furnaces and lehrs. H. L. DIXON COMPANY, PITTSBURG Regenerative Flint Glass Pot Furnaces llESE furnaces (Eig. 1) are built either iu elliptical or circular form and for 14 to 20 ])ots, with no vacant pot openings, the ports being entirely within the cir¬ cle of pots; for less than 14 ])ots it is necessary to either omit a pot on each side or to use pots in these places of a reduced size. 44ic elliptical furnace is not as good as the circular furnace for several reasons; besides the greater inconvenience of working around them, the pots do not melt uniformly, the middle pots melting three or four hours faster than the end pots; the strength, permanency and durability of a circular furnace makes that form of construction much more desirable; the distribution of the heat is uniform and there is no variation in the melting time, thus enabling the glassmaker to more accurately adjust the coloring and to arrange for working the shops to advantage. The fuel saving is from 50 to 00 ])er cent, either with producer gas or natural gas. This furnace is built for either natural gas or producer gas and can easily he changed from one to the other without any alterations or stop])ing operation. Old style furnaces can readily he remodeled to this plan, and the saving of fuel and pots will soon repay the cost of the change. Our patented regenerative furnace with the regenerators at one side of the furnace, under the factory floor in the basement, and having the gas and air ports entirely within the circle of pots, is easily adai^ed to old style furnaces, avoiding much (E the expense of remodeling. We have twenty-three furnaces of this type in operation, and thev recommend themselves, having entirely superseded the Nicholson and Oill h'urnaces, the best types of former days. W’e are ])re]rared, however, to build or repair any style of furnace desired, either “Gill,” “Nicholson,” “Deep Eye,” “Murphy” or old style “Side Teasers,” or the simple form of eye for use of natural gas. 11 EVERYTHIN G FOR THE GLASSHOUSE Flint Glass Lehrs The proper construction and regulation of the lehrs used for annealing glassware is a very important feature of the glass business. The ordinary type of pan lehr is constructed for use of coke, oil and natural gas, and by use of our Patented Air Mixer Burners we have successfully applied producer gas for this purpose, both with fires under the pans and with the burners above the pans, the latter is preferable, because the sulphur stains due to under firing is entirely avoided and the ware is clean. Lehrs fired in this way are in use for annealing heavy bottles and all lines of glassware. We build pan lehrs in single and double deck, the latter being useful where it is necessary to economize room. To dispense with the inconvenience of using a series of pans, we have perfected a lehr with an endless carrier that may be propelled by hand or by electric motor or other power, either moving continuously or intermittently. By our method of applying producer gas in lehrs, with burn¬ ers above the pans, the combustion can be so accurately controlled as to eliminate all smoke and soot from the lehr, resulting in clean ware free from sulphur stain. Fig. 2. Lehr Fronts H. L. DIXON COMPANY, PITTSBURG Gloryholes We construct gloryholes (Fig. 3) of the most approved type for finishing all kinds of pressed ware, blown ware, lamp chim¬ neys, bottles, etc., and have successfully applied producer gas for this purpose. We manufacture and construct these in the best manner and make a specialty of portable gloryholes for use of oil or gas. Pot-Arches and Mould Ovens To insure the successful use of pots, it is necessary to have pot-arches that will heat them properly and uniformly. We build them (Fig. 4) with this purpose in view, for natural gas, producer gas or direct firing. The old method of heating moulds by filling them with glass is not only wasteful but injuri¬ ous to the mould. A mould oven with a carriage on a track is a great con¬ venience, and facilitates the work by having the moulds ready and uni¬ formly heated. Decorating Ovens and Lehrs We manufacture and construct decorating muffle kilns either with tile lining or with boiler plate lining; the latter is convenient for quick firing but is not as durable as the tile lined kiln. Our kilns are securely bound and have substantial clay or brick lined doors. We also furnish the ware-racks when required. Continuous lehrs for decorating are extensively used for all kinds of ware; the best class of lamps, shades and globes are burnt in them and they have a much greater capacity than kilns. We build them with tile lined muflfles, or for the cheaper grades of ware with open fires for natural gas. They are effective, convenient and speedy. Fig. 3. CTloryhole 13 EVERYTHIN G FOR THE GLASSHOUSE Arclics and Moidd ()vcn H. L. DIXON COMPANY. PITTSBURG Stained Glass Kilns We make kilns for burning stained glassware of boiler jdate, either in eircnlar or elliptical form, or with straight sides and bottom and arched top. The ware pans may be supported upon cast iron stands or by angles riveted to the sides of the muffle. They are set up singly or in batteries and the ware pans and stands are furnished complete if desired. They are particularly useful for rapid firing, as they can be heated and cooled quickly. Opal Glass Tanks Daily melting tank furnaces of two to ten tons cai)acity are in general use for opal, hint and other kinds of glass, and while they are useful in many instances for special purposes, they are not intended for a large production and are not as economical as continuous tanks. To insure good results and lowest cost for fuel, they should be constructed with regenerators, although most of them are operated by direct firing, but with some waste of fuel. Continuous Melting Tank Furnaces for Opal Glass are now being used and a very good quality of glass is made in them, d'he cost of operating is materially reduced, the production increased and the life of the furnace is prolonged; three very important features worthy of consideration. We are prepared to build them. Continuous Melting Tank Furnaces of our design and construction have been almost universally adopted for the manufacture of green.^amber and flint bottles, as well as the cheaper grades of tableware, tumblers, lamp chimneys, bar goods, etc. . d"hey are also extensively used for the manufac¬ ture of wire glass, skylight and prism glass, either in crystal or light green. The introduction of this type of furnace has been responsible for an enormous increase in tbe production of this class of glass¬ ware, and, in the hands of the skilled glassmaker, produces glass that is scarcel}- distinguishable from pot glass. We construct these furnaces with a view of obtaining the largest i^roduction of best quality with the lowest expenditure of fuel, and have attained results.which have never been ecpialed. lo EVERYTHIN G FOR THE GLASSHOUSE 16 End Port Tank Furnace H. L. DIXON COMPANY, PITTSBURG Pictorial Sketch of Modern Pressing and Blowing Machinery The Original Washington Beck Side Lever Press is still the best and most durable Fig. 6 A Standard Press C o X - WIN D E R Semi-Automatic Pressing and Blowing Machine Adaptable for large and small bottles, fruit jars, milk bottles, etc. 17 EVERYTHING FOR THE GLASSHOUSE Fig. 8 Owens Automatic Gathering and Bi.owing Machine For the manufacture of all lines of hollow glassware 18 H. L. DIXON COMPANY, PITTSBURG Fig. 9. Teeple-Johnson (Large) The Teeple-Johnson Pressing and Blowing Machines Is very simple in construction and operation It is used extensively for milk jars and wide mouth ware Fig. 10. Teeple-Johnson (Small) 19 EVERYTHING FOR THE GLASSHOUSE - Fig. 11 Johxson-Fky Semi-Automatic Pressing and Blowing Machine Suitable for jars, milk bottles, lantern globes and a full line of semi-wide mouth bottles Miller Semi-Automatic Pressing and Bloaving Machine Suitable for full line of jars and wide mouth bottles Fig. 12 20 H. L. DIXON COMPANY, PITTSBURG The Blue Improved Semi-Automatic Pressixo and Blowing Machine Used extensively for fruit jars and all wide mouth bottles Fig. 13 The Pierpont-Demming Blowing Machine In use for manufacture of beers, sodas and other narrow neck bottles Fig. 14 21 .-isb# EVERYTHING FOR THE GLASSHOUSE Fig.15 The Winder Semi-Automatic Pressing AND Blowing Machine For narrow neck liottles The Pancoast Multiple Pressing and Blowing Machine Particularly noted for large pro¬ duction of small semi-wide mouth bottles Fig. Ifi 22 H. L. DIXON COMPANY, PITTSBURG Fig. 17 The O’Neil-Gordon Pressing and Blowing Machine Used for milk jars and other wide mouth ware 23 EVERYTHING FOR THE GLASSHOUSE 24 Side Port Tank Kiirnace with Crane Filling Slunel H. L. DIXON COMPANY, PITTSBURG Window Glass Tank Furnaces The continuous melting tank furnace (Tig. 18) has entirely superseded the pot furnace of former days for the manufacture of window glass. Whether operated with natural gas or pro¬ ducer gas, there is a great improvement in the quality of the glass produced as well as a considerable saving of fuel and labor, as compared with the best type of pot furnaces. We construct them of any capacity from 12 blowers up to 60, and it is generally conceded that tanks of our construction are the most substantial and durable, and that they embody all of the necessary conveniences to facilitate the resetting of blocks and making repairs. ^ Our patented blow'-over tanks are of the best design and construction for the perfect regulation of the temperatures for melting, blowdng and gathering. The record w'e have made in production, (juality and economy of fuel stands pre-eminent. Machinery is rapidly displacing hand labor for the manu¬ facture of window glass. The Lubbers cylinder machine was first introduced and is now extensively used. Other cylinder machines, such as the Slingluff, Milliron, Pease and Bolin are being perfected and installed in rapid succession, for drawing directly from the tank. The latest achievement in the manu¬ facture of sheet glass is the perfection of the Colburn Sheet Glass Drawing and Annealing Machine (Tigs. 19 and 20) which delivers a continuous sheet of glass of any desired thickness from the tank furnace to the discharge end of the lehr, dispensing with blowing and flattening. It is evident that the arrangement of the tank furnaces for the proper regulation of the temperatures in the drawing chambers, as well as for the melting and refining of the glass, is of the greatest importance, and is essential to the successful operation of the machines. An intimate knowledge of the requirements of both cylinder and sheet drawing machines enables us to make the alterations necessary to adapt old furnaces to the use of machines, as well as to properly con¬ struct new ones for that purpose. The convenience of the arrangement to facilitate the hand¬ ling of the cylinders or sheets without liability of breakage and with the minimum expenditure of labor, is of the utmost importance and requires careful attention on the part of the engineer in preparing the specifications for such alterations and equipment. 25 EVERYTHING FOR THE GLASSHOUSE 2 () Tmk Comuikn Winijow (iI.ass Drawing Machink and Annkai.ing Lehr (Built by JL L. Dixon Co.) H. L. DIXON COMPANY, PITTSBURG 27 Fig. 20. (Delivering End) MEi.TiN(i Tank and Coi.kurn Window (Idass Drawing Machine and Anneai.ini; Lehr IBuilt by H. L. Dixon Co.) EVERYTHING FOR THE GLASSHOUSE Flattening Ovens and Lehrs The four-stone llattening oven and lehr introduced in this country by Cleon Tondeur in 1882, is the only style of oven and lehr that is built today. Its advantages were quickly recognized and its adoption by all of the window glass manufac¬ turers was rapid and universal. We have made many improve¬ ments in its design and construction and use lehr machinery mounted on anti-friction bearings which has many advantages over the old style of machinery. The sizes are as fol¬ lows : wheels 14'-9" diameter with lehr 44'-0" long, 6'-6" wide inside; wheels 16'-0" diameter with lehr 48'-0" long, 7'-6" wide inside; wheels 18'-0" diameter with lehr 52 '- 0 " long, 8'-4" wide inside. I'hese lehrs and ovens are constructed in a most substantial manner, and with a due regard for proper firing and the perfect regulation of the temperature. Blowing Furnaces These furnaces we construct for blowing on both sides or with one blind side, either with straight or curved sides; the latter providing plenty of room for foot-benches and for full length cranes. The pipe heating and blowing furnaces are so constructed that they drain to a tap hole. Floater Kilns We build these kilns of various sizes to suit the length of the floaters. They are suit¬ able for burning rings, blocks and flattening stones as well Bi.OWING TH1-: Cvi.lNUKRS (Window Glass F'actory) First Process: Formjns the Cap (Window Glass Factory) 28 H. L. DIXON COMPANY, PITTSBURG cylindkks These furnaces are con- ss Factory) structecl for 20 to 24 pots, of the Siemens regenerative type for either natural or producer gas, with the ports in the end walls or in the siege. They are sub¬ stantial in design and construction; the buckstays are heavy and they are provided with the best and most approved tuile hoists and tuiles. The regenerators, flues and reversing valves are of large proportions, insuring a hot, even running furnace and a low fuel cost. as floaters. The doors are made of heavy steel angles, well braced and filled with fire clay, and are hinged on the front buckstays. The brick chimney is bound with angles and provided with damper and frame at the top for regulating the draught. Plate Glass Melting Furnaces Plate Glass Annealing Kilns Kilns for one, two or three plates each are now in general use for large plates. We have successfully applied producer gas to these kilns, by use of a special burner we employ for that purpose. We construct them for use of natural gas also, com¬ plete with all ap])liances. Plate Glass Annealing Lehrs We first adapted the Tondeur rod lehr system for the anneal¬ ing of plate glass in 1898. Since that time it has been improved, until now it is used generally for most of the plate glass under 200 scpiare feet. This was the first important innovation in that business since the adoption of the Siemens regenerative furnace many years ago. We apply producer gas to these lehrs also, and construct them for all lines of rolled sheets, including wire glass, prism, skylight, cathedral and plate glass. We use a special heavy section lehr rod mounted on anti-friction bearings and arranged to be oper¬ ated by compressed air, electric motors, hydraulic or steam power. We also provide and install mechanical stowing tools for operation with power, and a complete pyrometer system. 29 EVERYTHING FOR THE GLASSHOUSE Glass Bending Kilns and Lehrs These are constructed as single kilns, or a group of kilns pro¬ vided with lehrs, and are used for bending both plate glass and window glass. The lehrs are equipped with pyrometers to accurately record the temperatures and to provide for the easy regulation of uniformly graduated temperatures. Forms for bending are provided if desired, or we can furnish rolls for bending the forms. Bending kilns and lehrs are built for use of all kinds of fuel, natural gas or producer gas, coke, coal or wood. Recuperative Furnaces • The recuperative, non-reversible type of hot air furnace was introduced in Germany some years ago and several have been constructed in this country. They are well adapted for some styles of furnaces and, in addition to the advantage of running continuously without reversing, they are economical in consump¬ tion of fuel and substantial and durable in construction. We have the plans embodying the latest improvements and are preparing to apply it for various purposes where the reversible type of furnace is objectionable. The End-Port Tank Furnace Furnaces embodying the principles of the end-port tank fur¬ nace (Fig. 5) were in use many years ago, employing what is known as the horseshoe flame, wherein the ports were on one end or one side of the furnace chamber, the elements of combustion alternately entering one and passing out of the other, the direction of the flame being in the shape of a horseshoe. This style or type of tank furnace has the advantage of being less in extreme width, although of greater length than the tank with the regenerators and ports on the opposite sides of the melting chamber (Fig. 18) which makes it more adaptable to factories where a greater width is objectionable. The ports and regener¬ ators being at the end of the melting chamber, makes it possible to arrange the shops around the gathering end to better advan¬ tage, the side or corner shops having as comfortable a place to work as any of the others. This is the chief advantage of the end-port construction, for it has been demonstrated conclusively that, for the same production, the melting chamber must be much larger than is required for the side-port tank, which results in some saving in the cost of repairs. We have both types in operation and are prepared to build either, as may be desired. We construct them for use of natural gas, producer gas or oil as fuel, and guarantee satisfactory results as to quality of glass, production, and consumption of fuel. 80 H. L. DIXON COMPANY, PITTSBURG Gas Producers HE steam blast, water-sealed type of producer has almost entirely superseded the old style “Siemens” and “Wellman” producers, because of its greater effi¬ ciency and the better facilities provided for cleaning while in operation. The various types are the “Herrick,” “Duff,” “Dixon,” "Swin¬ dell,” “Wood” and others, all embodying the same general principles and differing only in the position of the grates and arrangement of hoppers and poke-holes. We construct the “Dutf” (Fig. 21) and “Dixon” pro¬ ducers in two sizes; the standard having a shell lO'-O” in diameter, IT-O” in height; measuring 7'-0” x 7'-0” inside of lining and having a steel water pan 7 '- 0 " wide; it has a brick, arched top provided with one central bell hopper and six poke-holes. The Fig. 21 Duff Gas Producer. (Elevation and Section through Neck) 31 EVERYTHING FOR THE GLASSHOUSE large size has a shell 12'-3" diameter, \ V-6'' in height, measuring 7'-0'' X 9'-0" inside of lining', and having a steel water pan 9'-0" wide; it has a brick arched top provided with two bell hoppers and nine poke-holes; it is also provided with two blow-pipes, the shells of both sizes are gawge stiffened with angles top and bottom ; the necks or outlets are of ample dimensions, con¬ structed so they can easily be cleaned and are securely bracketed to the shells; all of the castings are of substantial weight and of the best patterns, the arrangement and construction throughout being such as to secure the maximum of efficiency with the least expenditure of skill and labor. Herrick Patented Producers The distinguishing feature of the Herrick Producer (Fig. 23) is the design and arrangement of the tuyeres for the introduction of air and steam into the body of the fuel. Fig. ‘22-a Brick Slotted Top Plate—Herrick Patented Gas Producer Fig. 22-b (Quadrants, Brick Slotted Top Plate—Herrick Patented Gas Producer 82 H. L. DIXON COMPANY, PITTSBURG The tuyeres are cast iron boxes projecting radially through the steel shell and brick lining of the lower part of the gener¬ ator into the ashes. The boxes are open at the bottom over the greater portion of the end extending into the producer, and are provided with a number of slots distributed along the sides and ends. The arrangement of the tuyeres at equal distances around the periphery of the producer shell and each serving an equal area of the fuel bed gives an even distribution of the air and steam mixture, and all being at the same level, the height of the fuel bed above the tuyeres is uniform, resulting in equal resistance and pressure over the entire area of the bed. The water dish being open all around the producer, facilitates the uniform clean¬ ing and removal of ashes necessary to maintain a regular and even depth of fuel. Fig. 23 Herrick Patented Gas Producer 33 EVERYTHING FOR THE GLASSHOUSE The operation of this producer is accomplished with a very low steam pressure and, as a consequence, very little trouble from soot being deposited in the flues and conduits. We build these of various sizes and capacities, the standard sizes being 8'-6", lO'-O" and 12'-0" diameters of shells, and 13'-6" in height. Other styles of producers may be easily changed to this type, resulting in an increase in efficiency of twenty to thirty per cent. The tops are so constructed as to be protected from the heat, being made of heavy cast iron plates (Figs. 22), slotted for the insertion of fire brick which project both above and below the plate, insuring protection to the plate on the inside and to the feet of the stoker when standing on the top. The poke-holes are so arranged as to give a wide range to the poker, enabling the gas maker to reach every part of the fuel bed with facility, and the interior being circular in form, the distribution of the fuel is uniform and the cleaning may be done in such a manner as to constantly maintain a level fuel bed. As the capacity and efficiency of a gas producer are in proportion to the area covered by the steam and air blast, and dependent upon an equal and uniform resistance to the pres¬ sure exerted, it is evident that the arrangement and construc¬ tion of the Herrick producer insures a largely increased capacity, and greater efficiency per square foot of area, than has heretofore been attained. The absolutely uniform height of the fire bed above the tuyere boxes, which is easily and constantly maintained, per¬ mits their operation at a maximum working condition, with a steam pressure of not over fifteen to twenty pounds, which enables the operator to avoid holes in the bed. uneven depth of fuel, and, above all, prevents the partial combustion of gas in the producers and flues, thereby avoiding the troublesome deposit of soot in the pipes and conduits. The best way to overcome the soot nuisance is not to make any, and this is one of the most satisfactory results obtained from the use of the Herrick producers. Producer Gas Power Plants The successful use of bituminous producer gas for the opera¬ tion of gas engines has been made jiossible by the introduction of H. L. DIXON COMPANY, PITTSBURG a simple gas scrubbing apparatus, which may be connected with any of the ordinary gas producers now in use, for the purpose of removing all of the solid matter, such as soot, tar, ash, etc., car¬ ried in suspension by the gas from the producers. When cleansed in this manner the gas may be piped for a considerable distance through ordinary iron pipes and distributed to various points of consumption. Gas applied in this manner has resulted in the operation of power plants at as low a cost as one cent per horse power hour. This gas is also convenient and economical for use where a large number of small fires are required for special purposes, such as small forges, annealing furnaces, finishing furnaces, gloryholes and mould heating devices, or any of the numerous processes where the additional cost of the fuel will be compensated for by a saving in labor or other advantages as compared with the cost of using solid fuel in any form. Fuel oil atomized by use of compressed air and applied with an air blast by fan pressure to insure perfect combustion, is used extensively for the same purposes; the adaptability of both depending upon cost of fuel as compared with oil, and many other features incident to the installation and the purposes for which it is to be used. Fig. 24 Producer Piping under Construction at the Plant of The Corning Glass Works of Corning, N. Y. 35 EVERYTHIN G FOR THE GLASSHOUSE Gas Pipes, Flues and Conduits The proper construction of the pipes, flues and conduits con¬ necting the gas producers with the various furnaces, lehrs, etc., to be supplied with fuel, is as important as the construction of the furnaces or producers. The tendency is to cheapen their construction by limiting their dimensions and the omission of the necessary ample provisions for burning out, cleaning, etc. We have learned by experience that this is often fatal to the successful operation of the plant, and, at best, adds largely to the expense by wasteful consumption of coal, as the result of forcing the producers, as well as by increased cost of labor. Steel shells of producers, gas pipes and stacks should be well painted with good mineral paint once a year, at least. Steel and Brick Stacks We construct stacks of any dimensions, either of brick or steel, as desired. The steel stacks are self-sustaining, securely bolted to concrete or brick bases, of heavy gauge, with flared bottoms and ornamental tops, if preferred; they are provided with ladders and are lined with fire brick flush with the top. The brick stacks are of solid walls of sufficient thickness, bound with angles and rods; or, we build them with core and air chamber, as required. They are symmetrical in shape, with suit¬ able top trimming and have secure concrete foundations. When producer gas is used, the steel stack has the advantage of the brick stack, as the walls of the latter invariably crack, which is due to the sudden heat caused by the burning out of the flues. 86 H. L. DIXON COMPANY, PITTSBURG Electric Drive for Glass Machinery X illustrating and describing modern glasshouse equipment we wish to emphasize the advantage to be derived from the use of electric motors for operating lehr machinery, rolling tables, grinding wheels, ware conveyors, batch elevators and mixers, stowing ma¬ chinery, special machinery, etc. By applying the motors to individual drive, or by locating the machinery in small groups, with a motor serving each group, an efficient, economic and highly flexible system of power trans¬ mission is obtained. Belt and shaft friction, with their accom¬ panying dirt and danger from overhead bearings, are removed. Unsightlv overhead shafting is eliminated, allowing for the installation and unobstructed passage of traveling cranes. Where a motor is direct connected to the machine, power is being consumed only when the machine is in operation, whereas. Fig. 25 Type “L” Direct Current Motor 37 EVERYTHING FOR THE GLASSHOUSE in the case of belt transmission from shafting, there is a constant consumption of power clue to bearing and belt friction. We are equipped to furnish both direct and alternating current electrical machinery especially adapted to meet the practical working conditions encountered in the glass industry. h'or direct current work the Type “L” motor, illustrated as Fig. 25, is the most serviceable, both for small and large capacities. Besides presenting a neat external appearance the motor is com¬ pact in its construction and designed for hard continuous service. In Figs. 26 and 27 we illustrate two forms (Type “M,” Form “R” and Form “C”) of alternating current motors best suited for driving glass machinery. The principal difference between Form “R” and Form “C” motors is in the design of the rotating element (or rotor) requiring different methods of starting the motors. Form “R” (Fig. 26) motors are started by means of a lever attached to the frame, the movement of which varies the resistance in the rotating element. When starting, all of the resistance is thrown into the circuit of the rotor and gradually cut out as the motor attains its normal running speed. In the case of the Form “C” motor the starting device or compensator (Fig. 28) consists of a separate iron casing contain¬ ing the starting resistance. This device may be located in any position most con¬ venient for starting the motor. The compensation method of starting will be found very advantageous in cases where it is necessary to operate the motor upon the wall, ceiling or other in¬ accessible place. Fig. 26 Type “M” Form “R” Alternating Current Motor H. L. DIXON COMPANY, PITTSBURG Fig. 27 Type “M” Form “C” Alternating Current Motor Fig. 28 Starting Device or Compensator and Fuse Blocks for Type “M" Form “C” Motors 39 ^■WTf*'4-. , -i cT — i • '‘iW^' Ttf* if.?: i-:':sJS >- . ■ is'^Jfi '\ „ apiitv i’-'^ ♦ . • :- /■ '■.,’ 4, It ^,, Vf; jE^ *'•'5^.'*. • • » * *^ '■.* ^ K ■.. ^ ^••‘ ‘ y 'pk**,. / •• i '•-.' -*^w •■f'’'^-- ■ •' '-‘dS-■■ :■. ■. ■ ■..’*': ; : ■•-v:-. .•-4<-' iap. -- a.-:, - - X. -.':,!.i^ '.'' 1 * ' ■ *'. ..ilMHiB ^ 'V IRONWORK 41 EVERYTHIN G FOR THE GLASSHOUSE Flint Glass Furnaces Eye plates, Cave plates, Side plates. Bearing bars. Grate bars, Cave doors and frames. Tease-hole doors and frames, Shadow-pan doors and hinges, Nicholson, Gill or Murphy Producer Castings, Rail or cast buckstays. Hog chains and swivels. Flat bands and collar bolts. Cast hollow key blocks, num¬ bered and tapped for air pipe nozzles. Man-hole frames and doors. Damper plates and angle frames, or “Gill” pattern cast frame and damper. Flint Glass and Bottle Lehrs Tease-hole Frames, tile lining, to slide on trolley, or frames with hinged doors. Cross Ties for two, three, four or five lines of track. Track Bars 4'-0” long, for rollers spaced on 6” centers. Cast Rollers 3” and 4" diameter, curved face. Angles for sides, with splices and C. S. bolts. 1 Iff _ r/ 1 - m _ 1 * ^ lly f. W'M WL _- • ■ _ _ j Lehr Ironwork 42 H. L. DIXON COMPANY, PITTSBURG Adjustable Self-Closing Lehr Doors (Patented) Fig, 30. Closed Fig. 31. Quarter Open Fig. 32. Full Open 43 EVERYTHING FOR THE GLASSHOUSE Fig. 33 Shunk Patented Carrying-in Device—“Elevator to Carrier" 44 H. L. DIXON COMPANY, PITTSBURG 45 Fig. 34. Shunk Patented Carrying-in Device—“Delivering End EVERYTHING FOR THE GLASSHOUSE 46 Fig. 36 H. L. DIXON COMPANY, PITTSBURG 47 Endless Carrier for Lehrs EVERYTHING EOR THE GLASSHOUSE Front Frames. (Fig. 29). Special pattern, single or double doors. Pan Treadles for detaching pans. Pulling Rigs. (Figs. 35 and 36). Consisting of cold rolled shaft keyseated, stands, collars, sprocket wheels, ratchet and lever; or a set of double gears and pinions for hand power. Worm-Gear Attachments for operating pulling rigs by electric motor; easily controlled, any desired speed. Belt Attachment for operating by steam power, with tight¬ ener; easily operated by boy or girl. Pan Hooks, with special steel sprocket chain. Pan Clutch, self-locking, with trolley. Trolley Track, single and double hangers. Coburn Track and ball-bearing trolleys. Stacks of sheet steel with cast iron bases. Rear Shade Doors, with slide rods, pulleys and balance weights. Buckstays, heel plates, tie rods, crown mantles and dampers. Lehr Pans of No. 8 or No. 10 gauge straightened steel plates, 3'-0" to 7'-0" in length, 2'-6" in width; two pulling straps, angle all around in one piece or on ends only; ends 3" to 6 ” high for bottle lehrs. Endless Carriers for Lehrs (Fig. 37), forming continuous « floor of steel plates attached to sprocket chains and running on rollers; worm-gear attachment for propelling by electric motor, intermittent or continuous movement at any desired speed. Lehr Doors, Adjustable Self-Closing. (Figs. 30, 31 and 32). Operated by carrying-in-boy by means of treadle attachment. A great fuel saver. 48 H. L. DIXON COMPANY, PITTSBURG Gloryholes, Pot-Arches and Mould Ovens Gloryhole Jackets, cones and stacks of sheet steel. Cast Iron Firm Plates, stack rings and stack bases. Flat Bands, tool rests and natural gas burners. Pot-Arch Buckstays, heel plates, tie rods and stack dampers. Double Pot-Arch Doors (h'ig. 38) of heavy angle frames braced with cross bars provided with clay hooks ; having heavy hinge bars full width of doors and suitable latches. Also cast iron doors with mitred flanges for brick lining. Front Buckstays of cast iron (Fig. 38) with heavy rib and hinge lugs for hanging doors. Also rail buckstays with adjustable hinge lugs. Mould Oven Carriages (Fig. 39) with tee rail tops, steel axles and cast flanged wheels, with tracks and spreaders. Heavy Sheet Steel Doors for mould ovens with hinge straps and latches; buckstays, tie rods, heel plates and stack dampers. (See also Fig. 4.) All of the best patterns and designs, and of substantial weight and workmanship. Any special design or pattern made to order. EVERYTHIN G FOR THE GLASSHOUSE ir'- 50 Mould Oven Carriage H. L. DIXON COMPANY, PITTSBURG Tanks and Furnaces Ironwork for daily or continuous melting tank furnaces for all purposes, of standard patterns or of any special sizes or patterns to order. Rail, double channel or eye beam buckstays. Breastwall Plates and brackets, cast or wrought. Angles and adjustable screw brace bolts. Heel Plates, bands, hog-chains, beams and tie rods. Batch Filling Shovels, either mounted on rollers on station¬ ary stands, with levers and balance weights for filling hole doors; or filling shovels hung on swinging cranes, with crane post, guy rods, footstep and balance weight; also filling hole door frames hung on chain with suitable pulleys and balance weights. Screw Stands, pulleys, brackets and all attachments for operating dampers. Levers and appliances for reversing valves. Burner Nipples of cast iron for natural gas; stack and air regulating dampers. Decorating Ovens and Staining Kilns The Ironwork for Decorating Lehrs is similar to that used in the construction of the ordinary lehrs for annealing flint glassware. Heavy Cast Iron Frames and Doors for tile lined decorat¬ ing ovens; frames boxed for building in wall with lugs extend¬ ing back of buckstays and provided with hinge lugs for doors; doors each in four parts, two upper and two lower, each with heavy hinges and latch and having mitred flange inside to hold brick lining; all doors provided with peep-holes and toggles. Tease-Hole Frames and Doors for coke firing, either cast iron frame with hinges, brick-lined door, or wrought frame, tile lined, hung on trolley. Sheet Steel Shells, from No. 8 gauge up to 3 ^" boiler plate, either circular or elliptical in form, or with straight bottom and sides with curved top; provided with cast iron front frames with cast or sheet steel doors in two or four parts, to swing on hinges and having peep-holes and toggles; angles 134 " X 134 " riveted on inside of shells to hold ware pans, if desired. Perforated Sheet Steel Ware Pans, cast iron stools for pans. All buckstays, tie rods, heel plates, angles, grate bars and stacks. 51 EVERYTHING FOR THE GLASSHOUSE Window Glass Flattening Ovens and Lehrs Flattening Wheels or Turntables in three sizes, 14'-9", 16'-0" and 18'-0 ' diameters, consisting of heavy cast iron seg¬ ments securely bolted to hub, upright shaft, and covered with perforated cast iron plates; upright shaft provided with foot¬ step, bevel gear with guy rods; turning gear, consisting of counter shaft with bevel pinion, stand, wall plate and pilot wheel. Cast iron or rail mantles with mantle rods attached to beams on top of oven, flattening and piling bucks, glass chutes with door, shove-horse and track with stand for handle, rail bnckstays, heel plates and tie rods; also crown mantles and cast iron frames and doors for lehrs. Lehr machinery, con¬ sisting of two sets of reciprocating rods, one set mounted on anti-friction sheaves on stands attached to double channels resting on lehr walls; one set mounted on stands attached to cross bars hung on stirrups, at each end, connected with lifting levers operated by connecting rods on top of lehr; all lifting boxes are provided with three armed levers and balance weights of cast iron ; lehr rods are of cruciform shape, one set moving only vertically, the other set moving only longitud¬ inally, so that they are always level and with sufficient clearance to operate without danger of scratching or of slewing the sheets out of position. Any of the parts for oven or lehr furnished on application. Other sizes than those above men¬ tioned made to order. Window Glass Blowing Furnaces Ironwork for Blowing Furnaces, double or single side, either straight or curved, consisting of rail bnckstays drilled for trefers, channel heel plates, tie rods, braces and pipe rests for pipe heating furnaces and iron supports for foot benches. Floater Kilns, Block and Brick Kilns Ironwork for Floater Kilns, Block and Brick Kilns is fabri¬ cated for kilns of various sizes and forms; some with stacks on top of kilns, others with separate stack for one or more kilns. Rail bnckstays, channel heel plates and tie rods; double doors of heavy angle frames and cross bars with clay hooks, hinges and latch; doors hung on heavy cast or rail bnckstays; damper frame, damper, lever and chain for top of stack, or damper hung on chain with pulley and balance weight for separate stack. 62 H. L. DIXON COMPANY, PITTSBURG Cruciform Bars for Window and Plate Glass Lehrs Fig. 41 53 EVERYTHING FOR THE GLASSHOUSE Plate Glass Furnaces Double Channel Buckstays with spreaders and lugs for tuile bars. Also tie rods, hog-chains, swivels, turnbuckles and washers. Tuile bands and bars. Tuile Hoists, consisting of bevel gear attachments on brackets with cranks and ratchets for oper¬ ation by hand, or with devices for operating by motors; shafts and pillow blocks with chain sheaves, tuile chains and balance weights, all sup¬ ported on beams over crown of furnace attached to buckstays; or with pipe shafts for winding chains, all of best patterns and latest design. Floor Plates in all sizes made of cast iron. Plate Glass Kilns and Lehrs Fig 43 Screw Stand Kiln Doors of heavy sheet steel, well bound and stiffened with angles, provided with Z bar slides, wire ropes, sheaves and balance weights. Dampers and Frames of cast iron for kilns. Man-Hole door frames and doors. Burners of special design for producer gas. Sills of cast iron for push-holes. Mantles with hoisting doors with levers and balance weights, for push- holes of lehr ovens. Boxed Frames with hoisting doors with levers and balance weights for stowing holes. Lehr Machinery of special design with rods of special heavy section. Cylinders and Motors with all attachments for operating lehr machinery by hydraulic or electric power. Screw Stand and Cover for Mushroom V'alve 54 - H. L. DIXON COMPANY, PITTSBURG Stowing Tools with all devices and machinery for operating by electric motors. Rolling and Stowing machinery, electric driven. Doors of Cast Iron with mitred flanges for brick lining, heavy hinge lugs and latches, for pot ovens. Pot Oven Doors of heavy angle frames and cross bars with clay hooks for clay lining; having heavy hinges and latches. Buckstays of rails, beams or channels; cast or channel heel plates and tie rods with washers and turnbuckles, for kilns, lehrs and pot ovens. Ironwork for Plaster Kilns, rouge ovens, and for bending kilns and lehrs. Ironwork for tank block and floater kilns. Gas Producers, Pipes, Flues and Stacks Steel Water Pans, boiler plate. Steel Shells for producers, yV' and 34” gauge, with angles around top and bottom. Necks or outlets. No. 8 and 10 gauge, with steel angles or flanged corners. Main Gas Pipes, No. 8 gauge, stiffened with angle rings. Branch Pipes, mushroom boxes, down-take pipes. No. 8 gauge or No. 10 gauge, according to size. All seams of good pitch and securely riveted. Stacks, flared at bottom, self-sustaining; gauge of steel to suit diameter and height; ornamental tops if desired.; provided with ladders, base plates, anchor bolts and washers. Wall Bearing Plates of cast iron, blow pipes on hinged frames and grate castings. Stands and Screws (Figs. 43, 44 and 45) with hand wheels for operating dampers. Bell Hoppers with lids, levers and balance weights. Sand Dampers and frames. Poke-Hole castings and covers (Fig. 46). Mushroom or saucer valves and seats (Figs. 47 and 48), Cleaning Doors (Figs. 50 and 51) and puff doors and frames with straight or curved backs for vertical or horizontal pipes. Valve Stems, stands, pulleys, wire ropes with clips and thimbles and winches (Fig. 52) for elevated dampers. Man-Hole Covers and seats for brick flues. Puff Doors with boxed frames for brick flues. 66 EVERYTHING FOR THE GLASSHOUSE Saucer Valves for brick flues, with seats, covers, stems, stands, screws and hand wheels. Patented Air Mixer Burners (Figs. 53, 54 and 55) for lehrs, with air pipes. Producers, gas pipes, stacks and appliances, also steam blowers (Fig. 49) of any special design and for all purposes, furnished on cars, knocked down; or will take measurements, make plans and contract for erection complete. All parts for renewals or repairs furnished promptly on application. Mineral Paint of excellent quality, in barrels. Steel Pokers with long handles, cleaning shovels with per¬ forated blades, coal shovels, steam blast nipples, regulating valves for steam pipes. Endless Chain Conveyors for removing ashes, for oper¬ ation by motors, steam or gas engines. Fi^. 46 Screw Stand for Stack Damper and Mushroom Valve 66 H. L. DIXON COMPANY, PITTSBURG Fig. 46 Poke-Hole Casting and Cover Fig. 48 Mushroom Saucer Valve Fig. 50. No. 9 Cleaning Dooi Fig. 47 Mushroom Valve and Seat Fig.49 Steam Blower for Producers Fig. 61 No. 10 Cleaning Dour 57 EVERYTHING FOR THE GLASSHOUSE Fig. 62. Winch Fig. 58 Detail of Patented Air Mixer Burner 68 H. L. DIXON COMPANY, PITTSBURG 69 Fig. 55. Rear View of Burners Patented Air Mixer Burner for use with producer gas in firing lehrs TOOLS AND IMPLEMENTS 61 ... EVERYTHING FOR THE GLASSHOUSE Flint Glass Factories Fig. 56. Blocking Box Pot Carriages in all sizes, with heavy steel prongs, exten¬ sion handles, wheels 24" diam¬ eter, 4" face. Steel Pot-Setting Bars (Fig. 62) in various sizes, chisel and pick points: 18'-0" long,2>^"x2>4", with rounded handle tapered to IM". 16'-0" long, Zyi" X 2^", with rounded handle tapered to IK". 12 '-0" long, 2"x2", with rounded handle tapered to IK". lO'-O" long, lK"x IK") with rounded handle tapered to 1". 8'-0" long, 1^" X IK") with rounded handle tapered to 1". Lazy-Bones for Pot-Setting (Fig. 57), made of heavy steel frame, well braced and provided with three rollers for clean¬ ing bars. Lazy-Bones for Building Breastwalls with three roller bearings. Block Carriages, two wheels, for setting breastwall blocks. Brick Forks (Fig. 58), two prongs, for setting jack brick. Clay or Brick Paddles with sheet steel blades. Fig. 57 Lazy-Bones 62 Pot-Setting Tools H. L. DIXON COMPANY, PITTSBURG 68 Fig. 60. lieucli Rake EVERYTHIN G FOR THE GLASSHOUSE 64 H. L. DIXON COMPANY, PITTSBURG 66 Fig. 63 Carriage for Setting Monkey-Pots EVERYTHING FOR THE GLASSHOUSE Sponge Poles, tapered flat blades. Bench Repair Paddles, 18'-0'' long, steel blades 6"xl2"x^". Gatherers’ Blocking Boxes, with or without legs. Bench Rakes (Fig. 60), 20'-0" long, steel blades, 6" x 12" x loop handles. Brick Rakes, 8'-0" long, steel blades, 4" x 10" x yi'', loop handles. Breastwall Hooks (Fig. 59), lO'-O" and 14'-0" long, 6" tapered hooks, loop handles. Nigger Heads V/i" x 3^2" x 5", with v' handles lO'-O" long. Shade Pans for pot-setting, with chains, pulleys and balance weights. Fig. 65. Knob Kettle H. L. DIXON COMPANY, PITTSBURG Fig, 66. Pot Scraping Ladle Bench Bar (long). Knob Kettles (Fig. 65), square or round. Gathering Pigs, cast or wrought iron. Scraping Ladles (Figs. 66 and 69), forged steel with handles. Ladles, forged steel, 6” x 10" x 3" deep, wdth handles. Ladles, forged steel, round (Fig. 67) 6" to 10" diameter, or oval (Fig. 68), with handles. Fig. 68. Oval Ladle Fig. 69. Rectangular Ladle Large Ladling Kettles (Figs. 72, 73 and 74), on frames with three wheels each, front wheel on swivel, frames for either station¬ ary or tilting kettles in tw'O sizes, 42" diameter, 22" deep and 38" diameter, 20" deep. Small Ladling Kettles (Fig. 70) with three wheels, two on cast lugs, other wheel on swivel. EVERYTHIN G FOR THE GLASSHOUSE Ladling Kettles Fig. 72. Tilting Ladling Kettle (Normal Position) Fig. 73. Tilting Ladling Kettle (Tilting Position) Fig. 74 Non-Tilting or Stationary Ladling Kettle 68 H. L. DIXON COMPANY, PITTSBURG Fig. 76. Bit Kettle Bit Kettles (Figs, 71 and 75), 22" diameter, 1434" deep, with marver plates, on three wheels each, one wheel on swivel. Marver Plates, one side and one edge planed. Water Boshes, cast iron or sheet steel, various sizes. Finishing Tools. Snaps, all kinds. Cleaning-off Chests (Round Pattern) Fig. 77 Fig. 76 69 everythjng for the glasshouse Fig. 78 Cleaning-off Chests 70 STEEL BATCH CARTS O - 13 5 Q CQ T3 3 -4-) <1^ (1) > • • ^ ce 0) .3 -4-) 4-4 (/3 0) '3 0) • -H O (Z) u o TD «4_| 3 3 C3 ’S CZ5 u 3 c o 0) u a> 4-1 4-4 c» C» JJ ^ • O 'OJD 3 3 CJ -4-4 3 3 (/] O *3 3 3 S' • .3 c» ■3 4-4 C3 O 3 3 ^ o Oh ^ (U .3 3 3 3 (U -3 4 -4-4 4—4 ^ 4-4 O ■oc c3 35 3 3 O ^ 'OC 3 1) w 2 4.J 3 3 C3 (1) a> ce ix Made with plain bearings or with roller bearing wheels and ball bearing front swivel. Size of body, 23 inches deep, 36 inches wide, 78 inches long 1 Everything for the Glass House _PITTSBURGH, PA. _ ‘;S5^r '^4i''^'V. .i^''-'S’'V:^ C-'*. - f *'#fL£.I -* ^ .^» ^. iiK,->n-^!t^ • -. ^ j "v. -• 5 %( j 1 « H. L. DIXON COMPANY. PITTSBURG Fig. 80. Batch Cart Cleaning-off Chests (Figs. 76, 77, 78 and 79), round or square. Batch Cart (Fig. 80), well braced and bound with iron, with iron wheels, 24" diameter, 4" face, beds 5'-6" long, 2'-10" wide, I'-IO" deep, inside measurements. Gatherer’s Shadow Pan (Fig. 64), for pot mouths, sheet iron, well bound.. Finisher’s Chairs (Figs. 82 and 83), braced with rods and bolts. Hot Stoves (Fig. 85) and ware pans for blown ware, with gas burners.' Fig. 81. Pot Truck 71 EVERYTHING FOR THE GLASSHOUSE Fig. 82 Finisher’s Chair. (Straight Arm) 72 H. L. DIXON COMPANY, PITTSBURG Sand Box Ware Stands, round or square, on legs. Ware Stands with solid tops. Pot Trucks (Fig. 81), convenient for handling pots from cars or pot-room to pot-arches; oak plank tops, heavy steel axles, low broad wheels, front wheel on swivel, movable handles; truck can be turned in space equal to size of the pot. Pot Puller, lever and dog for sliding pots in car or on floor. Gloryhole Pigs (Fig. 84). Fig. 84. Gloryhole Pig 73 EVERYTHING FOR THE GLASSHOUSE Fig. 86 Blower’s Dummy, Bulbs, Punch Tumblers and Small Paste Mould Ware - . 74 H. L. DIXON COMPANY. PITTSBURG Fig. 87 Blower’s Dummy, Large Paste Mould Ware 75 EVERYTHING FOR THE GLASSHOUSE Fig. 88 Mould Transfer Carriages I Fig. 89 Blow Pipe Mould Transfer Carriages (Fig. 88) ; two wheels, short handles. Wind Pipes of galvanized iron, 18 to 26 gauge, with 3" nozzles with caps, or with automatic self-closing nozzles, 1", and 1)^" diameter, nozzles furnished separately if desired. Batch Mixers of improved type, for operation by steam or electric power. Small Portable Gloryholes on wheels; suitable for tumblers, lamp chimneys, etc. Glass Blowers’ Pipes (Fig 89), punties (Fig. 90), finishing tools, snaps, clamps, shears and crimping machines. Pressure or Volume Blowers for operation by steam or electric power, directly connected or by single or double belts (American, Andrews & Johnson and Sturtevant). Fig. 90 Puntie 70 H. L. DIXON COMPANY, PITTSBURG Flint Glass and Green Bottle Factories ANY of the tools and implements for bottle fac¬ tories are similar to those already enumerated for flint glass factories, with some modifications to suit the practice in bottle factories. Portable Gloryholes (Fig. 91), for use of natural gas with air blast, or for use of oil with compressed air or fan pressure. Each gloryhole is suitable for two shops and made with single or double chamber, the latter enabling each finisher to regulate his fire to suit himself without interference with the other shop. These gloryholes are substantial in their construction and the tile can easily be removed and replaced. Pipe rests are pro¬ vided on each side bracketed to the bed plate. Peanut Roasters (Figs. 93, 94 and 95), on legs; for natural gas or oil. Ware Pans, and carrying-in tools for peanut roasters. Carrying-in Tools, paddles or forks of all kinds. Ware Pans, solid or latticed, for use in lehrs. Stands for bottle snaps and tilting bottle racks, very convenient for large bottles. Cleaning-off Chests, circular or square, for attaching to foot bench, occupy little room and are very convenient. Cullet Boxes, square or circular, with handles. Finisher’s Chairs, peanut roasters, ware pans and carrying-in tools. Carrying-in Paddles, asbestos lined and forks j wound with asbestos. - 0 Blow Pipes, snaps and finishing tools. Blue Marver Stones. Cast Iron Marver Plates, planed and smoothed. Fig. 91 Portable Gloryhole Fig. 92 Gloryhole Burner for Oil (Gravity System) 77 EVERYTHING FOR THE GLASSHOUSE Peanut Roaster Double Deck for Gas Fuel 11 .1 i 7S I 1 H. L. DIXON COMPANY, PITTSBURG Peanut Roaster Double Deck for Oil Fuel (Patent Applied For) 79 EVERYTHING FOR THE GLASSHOUSE Fig. 96 Peanut Roaster. (Single Deck) For Gas Fuel 80 H. L. DIXON COMPANY, PITTSBURG Window Glass Factories Cranes (Fig 96), both long and short, for use on blowing furnaces or blow-over tanks ; crane posts of extra heavy pipe, extension arms for cranes, with pipe crotches or wheels. Trefers with slotted holes to attach to buckstays and provided with extension arms. Also trefers of special pattern for gatherers on tank furnaces. Firm Plates of cast iron with crotches for gatherers. Shades with cross bars, brackets, levers and balance weights for blowers’ and gatherers’ ring holes. Cooling Boshes (Fig. 97) for gatherers for continuous flowing water with waste pipe for overflow and bracket for glass block. Ladles of pressed steel, 20" diameter, with handles and chain hung from Coburn ball bearing trolley and track, cooling Bosh with hangers; rigged either for single ladle or for two ladles with double tracks and trolleys. Fig. 96. Long Crane 81 EVERYTHIN G FOR THE GLASSHOUSE Filling Shovels (Fig. 100) on cranes, complete with crane post, guy rods and balance weight. Ladling Kettles on frames with three wheels (Figs. 72, 73 and 74), one wheel on swivel; two sizes, 42" diameter, 22" deep, and 28" diameter, 20" deep, either tilting or stationary. Capping Boxes (Figs. 98 and 99) of heavy sheet steel, single boxes, 14" bottom width, 16" top width, 36" long and 15" deep; double boxes 6'-0" long all provided with handles and bound around the top with flat bar securely riveted to box. Novel Boxes (Fig. 101), 18" x 30", 20" deep (Fig. 102), 24" diameter and 20" deep. Flatteners’ Gullet Boxes, 16" top width, 14" bottom width, 36" long, 15" deep, bound around top with flat bar and pro¬ vided with handles. Roller Horses, all of wood, or of steel frames with wooden roller rests. Floater Carriages (Fig. 104) of substantial steel construc¬ tion with heavy forged steel prongs, heavy axle and iron wheels with broad face-. Prongs suitable for attachments to old pot wagons, fur¬ nished on application. Tools for setting floaters and rings as follows: Large Bull Hooks (Fig. 109), 18'-0" long, 1)4" round, two prongs. Fig. 98 Fig. 99 Capping Boxes 82 H. L. DIXON COMPANY, PITTSBURG Fig. 100 Batch Filling Shovel 83 EVERYTHING FOR THE GLASSHOUSE Novel Box (Square) Novel Box (Round) Bull Hooks, 18'-0" long, 1^" round, single prongs. Single Hooks, \6'-0" long, 1^" round, with loop handles. Also 12'-0'' long, lyi" round, loop handles. Steel Bars 18'-0" long, 2^4" x 2^", with rounded handles tapered to lyi”. 16^-0" long, with rounded handles tapered to 12^-0'''' long, 2^' x2", with rounded handles tapered to IX". 12^-0'''' long, with rounded handles tapered to . Fig. 108. Roller Wagon H. L. DIXON COMPANY, PITTSBURG Ring Hooks (Fig. Ill), lO'-O” and 12'-0" long, F’ round, loop handles. Skimming Irons, cracking irons, ring irons, ring crotches, pinchers, glass blocks and blow-up blocks. Roller Wagons (Fig. 103), with steel springs, wooden frame. Blowers’ Pipes with Norway iron heads, finished and pol¬ ished complete with handles. Pipes without heads, polished or unpolished. Flatteners’ Tools, consisting of: Piling Forks (Fig. 106), with tines of spring steel drawn down; either of one piece or with tines riveted on; handle of heavy pipe with weight at end. Spiece (Fig. 105) drawn down tapering, with screw on end. Cropper (Fig. 110) with pipe handle. Stone Scraper (Figs. 107 and 108) with steel blade. Swab Rods with hooks and handles. Glass Dips with acid tank, single glass rack or with reels, provided with pulleys, wire ropes and winches. Cutters’ Tables, squares, pins and rules. Cutters’ Cullet Boxes, of wood or iron, on wheels. Heating Stoves, natural gas, for cutting rooms. Lubricating Soap, pipe handles, Norway iron for pipe heads. Cutters’ Pliers or pinchers, 7" to 10". Casting Tables (Fig. 112) on wheels, built up in sections, or in one solid plate. Rolls for operation with chain, wire rope or cog-racks. Steel Twangs, all gauges. Turtle wagons. Steel Table Blades, finely finished and polished. Pot Clamps for teeming with traveling or boom cranes. Pot Wagons or clamps for traveling cranes. Stowing Tools for motors or hand power. Glass Spreaders with copper blades. Filling-in Shovels, skimming irons, batch carts. Glass Ladles, pressed steel (Fig. 114), up to 28" diameter, wdth or without handles. Coburn Trolleys and tracks (Fig. 141) for carrying ladles. Cutters’ Rules and Squares, all sizes, with brass tips. Cutters’ Pinchers or pliers, round or flat tips, 7" to 11". Floater Carriages (Fig. 104), hooks and bars for setting floaters. 86 EVERYTHING FOR THE GLASSHOUSE 86 H. L. DIXON COMPANY, PITTSBURG 8.7 Fig. 106. Piling Fork EVERYTHING FOR THE GLASSHOUSE 88 Fig. 109. Pot or Bull Hook H. L. DIXON COMPANY, PITTSBURG 89 Fig. 111. Ring Hook EVERYTHIN G FOR THE GLASSHOUSE H. L. DIXON COMPANY, PITTSBURG Plate and Skylight Glass Factories Fig. 113 Cathedral Glass Rolling Table Fig. 114 Pressed Steel Ladles Ladles (Fig. 114) of pressed steel with handles, for hand use, either circular or oval, of any size. 91 ■ •••-: . ;c * -c-c v -s;*' ■ • >j' . ''S'*. * iV ■- ■ - ’Tit V..-W -1 ■ \ ' 1*^-^ "'^'. : '5i' ■>' TV* I tStL-4 f irt - ^ .^V i' j ' , % • !• • » - • r ^11 • .,• » ►.■S^Va BayJJ .-'f V • . ^ ' ■ --a.' ,»■ L'W CIO. ■vA. 3' if* -*■•■-'■ I L. . I}-. -i 'v • , f\-‘r- • V J<' ; '?.^V■4■v'^, ■ ■; • •- -*<. '■ «t> ■- ■ -A \ ^ *** • ^ ^j« I ^:ii v'C^isJ ^ ' ».■ ll' *i ' ^1 MISCELLANEOUS TOOLS IMPLEMENTS AND GENERAL SUPPLIES EVERYTHIN G FOR THE GLASSHOUSE Barrel Trucks (Fig. 115), plain wheels or rubber tires. Warehouse Trucks (Figs. 116, 117 and 118), three or four wheels, with rubber tires or plain. Trucks with flanged wheels for track. Light Tee Rails, flat bar, angles or channels for tracks. Glass Blowers’ Scales (Figs. 119 and 120). Hoisting Winches and ratchets (Fig. 52). Fig. 115 Barrel Truck Fig. IK) Four-Wheel Truck (Double End Rack) 94 H. L. DIXON COMPANY, PITTSBURG Fig. 117 Four-Wheel Truck (Single End Rack) Fig. 118 Express Truck 95 EVERYTHING FOR THE GLASSHOUSE Pressure and Volume Blowers (Figs. 121 and 123), for steam or electric power; belt driven or direct connected to motor; with or without countershafts and bed plates. Ventilating and Exhaust Fans. Wind Pipes, galvanized iron. Nozzles (Figs. 124 and 125), automatic, self-closing, or with caps, for wind pipes. Blast Gates (Fig. 122). Water Tanks and Steel Towers. Water Pumps, deep well. Oil Pumps; air compressors, storage tanks. Oil Burners (Figs. 128 and 129), compressed air, and com¬ bination air blast and compressed air. Monkey Wrenches, large lever and S wrenches. Fig. 119 Fig. 120 Bottle Scale (Round Plate) Bottle Scale (Square Plate) 96 H. L. DIXON COMPANY, PITTSBURG Fig. 121 Volume Blower 97 EVERYTHIN G FOR THE GLASSHOUSE Fig. 123. Pressure Blower Fig. 124 Fig. 125 Nozzle (Closed) Nozzle (Open) Automatic Self-Closing Nozzle for Wind Pipes 98 _ DIXON COMPANY, PITTSBURG Siemens Air and Gas Reversing Valve Fig. 126 Fig. 127 Size of valve is regulated by inside diameter of top opening, which should always be given when ordering. 99 EVERYTHING FOR THE GLASSHOUSE Air and Gas Reversing Valves Siemens Air and Gas Reversing Valves (Figs. 126 and 127) in all sizes, 18" to 42" diameter, with saucers. Square Butterfly Air Reversing Valves, in large sizes only, with lids. Vertical Butterfly Air Reversing Valves, with corner posts, top and bottom plates and slide dampers; in sizes 24" to 48". Forter Water Seal Gas Reversing Valves (Figs. 130 and 131), in all sizes, with saucers; the most perfect gas reversing valves, absolutely perfect seal, no leakage, and of greater capacity than butterfly valves. Table of Comparative Capacities of the Forter and Siemens Air and Gas Reversing Valves 12" Forter Valve equals capacity of 14" Siemens Butterfly Valve. 14" “ (( ff ff “ 16" if if if 16" “ if ff if “ 18" a ff if 18" “ if ff ff “ 20" a it if 20" ii if a “ 24" a if ff 22" ff ff a 27^^ if ff ff 24" “ ff if “ 30" if it if 27" if ff a “ 34" ff ff if 30" ff if “ 36" ff ft ff 32" ff if “ 38" if ff ff 36" “ ff ff if “ 42" ff if •• 42" “ ff ff if “ 48" if if ff 48" “ ff if “ 60" a if if Any oarts of all valves furnished on request. * fURNACE .• COMpi Fig. 128 Kirkwood Oil Burner (Compressed Air) Fig. 129 Kirkwood Oil Burner (Combination Air Blast and Compressed Air) 100 H. L. DIXON COMPANY, PITTSBURG Porter Patented Water Seal Gas Reversing Valve Fig. 130 >ERATING LINKS TRUNNION OPERATING LEVER HOOD IDLER LINKS NOZZLE SHEAVES HEAVE BRACKET CASING K CASTING (iZirt ir.drcjt«d) , COUNTER WEIGHT MUSHROOM VALVE■ DOOR BED PLATE PEEK HOLE LID DOOR FRAME Fig. 131 Size of valve is regulated by inside diameter of nozzle or top opening which should always be given when ordering. 101 EVERYTHING FOR THE GLASSHOUSE Batch Mixing Appliances Secret Platform Scales (Fig. 132), with as many beams as de¬ sired ; locked and sealed, cannot be tampered with. Rotary Batch Mixers, operated by gas or steam engine, or electric motor. Batch Elevators and Convey¬ ors; endless chains or belts with steel buckets, boot and shafts, operated by gas or steam engine, or electric motor (Figs. 133 to 137). Gas Engines and motors for driving batch elevators and mixers. Steel Batch Barrows, shovels and screens. Color Room Scales, scoops and pans. Spiral Conveyors (Figs. 138 and 139), for handling batch; right or left-hand direction ; plain or without mixing paddles. Fig. 133 Malleable Iron Bucket with renewable steel band Malleable Iron Bucket (a seamless bucket of large carrying ;_capacity) Fig.132 Secret Scales 102 H. L. DIXON COMPANY, PITTSBURG ( I I ! I Fig. 136 Fig 136 Chain Conveyor Belt Conveyor 103 EVERYTHING FOR THE GLASSHOUSE Fig. 137. Steel Bushed Chain for Conveyors Fig. 138. Spiral Conveyor Fig. 139. Spiral Conveyor with Mixing Paddles 104 H. L. DIXON COMPANY, PITTSBURG Electric Safety Devices li is well known that failure to reverse the valves regularly on regenerative furnaces is liable to result in serious damage to the furnaces and causes material fluctuations of temper¬ ature. To avoid this as far as possible, and to detect it, if it does occur, we furnish and install a Furnaceman’s Time Detector (Fig. 140), which is connected with a clock and causes an alarm bell to ring at the end of each interval, when it is time’ to reverse the valves, and which continues to ring until the valves are reversed; it is also connected with the valve levers, which causes the clock dial to be punctured each time the valves are reversed. Any number of furnaces may be connected with the same clock and dial. They are not expensive, and furthermore make a valuable addition to your equipment. Pyrometers Adapted for accurately measuring the temperatures of Glass Melting Furnaces, Annealing Ovens, Lehrs, Potters’ Kilns, Decorating Kilns, Staining and Burning Muffles, and for all lines of manufacture employing heat. There has been a steadily growing demand for a scientifically accurate and reliable instrument for measuring the temperatures of all kinds of furnaces and ovens used in the mechanical arts. While the regulation of temperatures of furnaces in the different industries has depended upon the skill and judgment of the oper¬ ators, more or less indifferent results have been obtained, without any positive guide for their regulation, or of any means of determining the condition or temperatures producing the best results. Our Thermo Electric Pyrometer with platinum-rhodium couples fully meets the requirements for measuring temperatures up to 3000° Fahrenheit. It is simple in its construction, is easily installed and does not easily get out of order. The principle involved in the construction of our Thermo Electric Pyrometer is the conversion of heat into an electric cur¬ rent, the strength or electromotive force of which indicating the degree of heat. The pyrometer consists of a sensitive galva¬ nometer which indicates by the movement of a pointer, over a 105 EVERYTHING FOR THE GLASSHOUSE Fig. 140 Furnaceman’s Time Detector 106 H. L. DIXON COMPANY, PITTSBURG carefully calibrated scale, the current of electricity produced by heating the junction of a fine platinum and platinum-rhodium, or platinum-iridium wire, commonly termed the element. The galvanometer and the thermo electric element constitute the complete equipment, no batteries being required. The Thermo Electric system has many advantages over other systems, principally for its simplicity; in addition to the fact that it requires no outside batteries, adjustable resistance, or anything else that may be varied by the workman or made dependent upon their judgment. The system is one that is thoroughly accurate and capable of a high degree of precision. In its application the operator has simply to look at the instrument and read the tem¬ perature directly from the scale. The pyrometer is extremely durable under the most severe conditions if reasonably protected. It is obvious that this instrument is invaluable for indicating the temperature of glass melting furnaces, annealing ovens and lehrs, decorating kilns and lehrs, staining and burning muffles and a vast number of furnaces and appliances, in all lines of business where heat is employed. Each instrument is standardized and the scale graduated ac¬ cordingly. The position of the scale is such that the operator can conveniently and readily take accurate readings. Correct temperatures can be taken within one per cent. A number of couples or stations may be connected with one pyrometer by means of a switchboard and successive readings of each station quickly made and recorded. Automatic recording instruments are also provided when de¬ sired for recording one, two or three stations. We furnish and install the entire equipment ready for use, or will furnish all the parts with full and complete instructions for their installation. They are not expensive; they are accurate, durable and useful. Low Temperature Instruments Because of the lower cost and the increased voltage of the thermo-electric current, baser metal couples are used for temper¬ atures below 1500° Fahrenheit. The galvanometers are calibrated for both high and low temperature couples, rendering it neces¬ sary in ordering such equipment, to state the approximate maxi¬ mum temperatures of the furnaces in which the couples are to be used, or state the style of furnace, lehr or oven, which will enable us to determine the necessary equipment. 107 EVERYTHING FOR THE GLASSHOUSE 103 Llevation Showing Section of Track, Single Switcli, Switch Throw and Trolley H. L. DIXON COMPANY, PITTSBURG Coburn Trolley Carrier The trolley or carrier best adapted for all around service in the glass factory is the Coburn (Fig. 141), a section detail of which we illustrate on opposite page. For handling rough plates of plate glass, lehr pans, ladles, cullet, batch and other bulky material, this type of carrier particu¬ larly lends itself. It may be used for indoor or outdoor service, as circumstances demand. This carrier is designed to stand rough, hard usage, all parts of which, with the exception of the wheels, being hand forgings, and constructed to permit moving around the smallest radius curve with ease. The track is the most substantial of any made for the purpose, being so constructed as to make it impossible for the wheels of the carrier to get off the track. The trolley is hung on ball bearings and very easily and readily moved. By means of switches, curves, turntables and crosses the sys¬ tem can be made to meet any carrying condition required. It is furnished in various sizes to carry any load desired. 109 EVERYTHING FOR THE GLASSHOUSE Blacksmith and Box Shop Equipment Blacksmith Forges; sheet steel bases, cones and chim¬ neys. Anvils, hand bellows, tuyere irons, blacksmiths’ sledges, hammers, chisels, mandrels, punches, files, vises and all special tools and handles. Forge Blowers (Figs. 142 and 143), complete with motor or countershaft and Forge Blower. (Motor Driven) pulleys. Pressure Blowers for hand power. iRip Saws, swinging cut-off saws, countershafts, pulleys, hangers and belting. Box-Printing presses. Stencils, stamps and dies. Stencil Cutters and paper. Coburn Trolleys (Fig. 141), track and hangers for handling heavy packages. Box Trucks; warehouse trucks, (Figs. 116-118). Fig. 143 P'orge Blower. (Belt Driven) 110 H. L. DIXON COMPANY, PITTSBURG Tank and Furnace Blocks, Boots, Etc. Tank flux blocks, bottom blocks and refractory blocks. Refractory furnace blocks for pot furnaces. Pillar, arch and cap blocks; eye blocks. Bench clay, mortar clay, prepared for use. ^ Pot-setting brick, jack brick, flue rings. Floaters (Figs. 144 and 145), gathering rings, and boots of all sizes and patterns. Ring shades, pot stoppers and rings. Flattening stones, American or Belgian make. Shade stones for flattening ovens. Missouri Fire Clays, in lump or ground in barrels. Producer hopper and poke-hole blocks. Fire Brick of all grades, all standard shapes. Silica Brick, both 12" and 9" series of shapes. Corundite in all 9" brick shapes. Special brick shapes. Blocks of special design for tank and furnace construction. Prepared for use in mending furnaces, lining pots and for special purposes where other material has failed. V \ 111 EVERYTHIN G FOR THE GLASSHOUSE Floaters for Glass Melting Tanks 112 Fig. 145. Two-Piece Floater H. L. DIXON COMPANY, PITTSBURG Fig. 146. “E" Block—Top of Ports (Dixon Pattern) “X” Dimension = 24''for 24'^ Flues “X” “ = 16" “ 16" •• Fig. 148. Skew Block for Tunnels in Dixon Double Division Wall (Dixon Pattern) “X” Dimension = 36", 42" or 48" 113 EVERYTHING FOR THE GLASSHOUSE Fig. 149. Doghouse Mantle Block (Dixon Pattern) Fig. 150. Doghouse Corner or “L” Block (Dixon Pattern) Made in 18" and 24" sizes 114 H. L. DIXON COMPANY, PITTSBURG Fig. 152. “C” Block—Covering Division Wall (Dixon Pattern) “X” Dimension = 12'^, 18" or 24'^ Air Space Fig. 153. Tank-wall Block over Spout (Dixon Pattern) Fig. 154. “B" Block—Top and Bottom of Dixon Square Spout (Dixon Pattern) “X” Dimension = 12^', 18" or 24" 115 EVERYTHING FOR THE GLASSHOUSE Fig. 155. No. 1 Tank-wall Tuckst(jne (Dixon Pattern) Fig. 156. No. 2 Tank-wall Tuckstone (Dixon Pattern) Fig. 157. No. 3 Tank-wall Tuckstone (Dixon Pattern) 116 H. L. DIXON COMPANY, PITTSBURG 117 Fig. 158. “Dixon” Spout, Semi-circular or Square EVERYTHIN G FOR THE GLASSHOUSE 118 H. L. DIXON COMPANY, PITTSBURG Gatherers’ Boots T hese boots are made of various shapes and sizes and may be ordered as desired. The size of hood or depth may be changed to suit conditions. The deeper the boot, the stiffer the glass will be. The deep boots are used for gatherers of large ware, and are provided with openings above the glass for regulating the temperature within the boot. Others are very shallow, and are only used to skim the surface of the glass and to prevent sting-out. A deep boot may be sawed off to any depth desired. They can be placed in the furnace while it is in operation, by previously heating them to nearly the temperature of the furnace. We illustrate on the following pages a num¬ ber of the stock sizes in common use. 119 V EVERYTHIN G FOR THE GLASSHOUSE Dixon Boot Fig. 160 Fig. 161 120 H. L. DIXON COMPANY, PITTSBURG Star Boot Fig. 168 Fig. 164 Fig. 165 121 EVERYTHING FOR THE GLASSHOUSE Circular Boot Fig. 166 Fig. 167 Fig. 16S H. L. DIXON COMPANY, PITTSBURG Diamond Boot Fig. 169 27 Fig. 170 Fig. 171 123 EVERYTHING FOR THE GLASSHOUSE McLaughlin Boot Fig. 172 Fig. 17B Fig. 174 124 H. L. DIXON COMPANY. PITTSBURG Carolina Boot Fig. 175 Fig. 176 125 EVERYTHING FOR THE GLASSHOUSE Fox Boot Fig. 178 Fig. 179 126 H. L. DIXON COMPANY, PITTSBURG Humphrey Boot Fig. 181 Fig. 182 Fig. 183 127 EVERYTHING FOR THE GLASSHOUSE McKee Boot Fig. 184 Fig. 186 128 H. L. DIXON COMPANY, PITTSBURG Whitney Boot Fig. 187 Fig. 188 Fig. 189 129 • EVERYTHING FOR THE GLASSHOUSE Silica and Fire Clay Brick Nine Inch Series Large Nine Inch f'ig. 191 Regular Nine Inch Small Nine Inch i- No. 1 Split 8 Fig. 193 130 H. L. DIXON COMPANY, PITTSBURG No. 2 Split Fig. 194 Soap Fig. 195 No. 1 Wedge diameter inside 102 brick to the circle No. 2 Wedge diameter inside 63 brick to the circle 131 9 Fig. 197 EVERYTHIN G FOR THE GLASSHOUSE Fig. 198 No. 1 Arch diameter inside 72 brick to the circle Fig.199 No. 2 Arch 2^-0" diameter inside 42 brick to the circle Fig. 200 No. 1 Key 12'-0^' diameter inside 112 brick to the circle No. 2 Key diameter inside 65 brick to the circle Fig. 201 132 H. L. DIXON COMPANY, PITTSBURG No. 3 Key diameter inside 41 brick to the circle No. 4 Key I'-IO" diameter inside 26 brick to the circle Fig. 202 Fig. 203 No. 1 (End) Skew Fig. 204 No. 2 (Side) Skew 133 EVERYTHIN G FOR THE GLASSHOUSE Fig. 206 No. 3 (Edge) Skew Miscellaneous Fire Clay Shapes No. 1 Circle 33'' diameter outside 24" diameter inside 11 brick to the circle No. 2 Circle 45" diameter outside 36" diameter inside 14 brick to the circle Fig. 208 Fig. 209 No. 3 Circle 57" diameter outside 48" diameter inside 20 brick to the circle 134 H. L. DIXON COMPANY. PITTSBURG No. 4 Circle 69^' diameter outside 60" diameter inside 23 brick to the circle Fig. 210 No. 1 Cupola 42'^ diameter outside 30" diameter inside 16 brick to the circle Fig. 211 No. 2 Cupola 48" diameter outside 36^^ diameter inside 17 brick to the circle Fig. 212 No. 3 Cupola 60" diameter outside 48" diameter inside 21 brick to the circle Fig. 213 135 EVERYTHIN G FOR THE GLASSHOUSE Fig. 214 No. 4 Cupola 72'' diameter outside 60" diameter inside 25 brick to the circle Fig. 215 No. 5 Cupola 84" diameter outside 72" diameter inside 29 brick to tlie circle 13 ' Series Fig. 216 13/4" Straight 13'/2" No. 2 Key 12'-0" diameter inside 90 brick to the circle H. L. DIXON COMPANY, PITTSBURG IVA' No. 4 Key 6^-0^' diameter inside 52 brick to the circle Fig. 218 Regenerator Tile Fig. 219 The following sizes kept in stock: 16 X 6 X 3 20 X 6 X 3 24 x 6 x 3 18 x6x3 21 x6x3 24 x9 x3 19 x6x3 22 x6x3 26 x9x3 All other sizes made to order Silica Shapes Twelve Inch Series 12'^ Straight 137 Fig. 220 EVERYTHIN G FOR THE GLASSHOUSE Fig. 222 Fig. 223 12^' Side Arch : 12 CD L 1 a 12'^ No. 1 Key Fig. 224 138 H. L. DIXON COMPANY, PITTSBURG Fig. 225 Fig. 227 139 EVERYTHING FOR THE GLASSHOUSE Muffle Tile All 16" Lengths Fig.229 D. F. Bottom Tile Fig. 230 Bottom Side Tile 140 H. L. DIXON COMPANY, PITTSBURG Fig. 232 Roof Tile 141 i SUPPLEMENT OF TABLES AND USEFUL INFORMATION Supplement of Valuable Tables and Useful Information N presenting this addition to our general catalogue, we have endeavored to furnish such important tables and general information as would be of assistance to our friends in the glass industry. The matter herein added has been care¬ fully selected, condensed and simplified, useless repetition and technical phraseol¬ ogy have been, as far as possible, avoided. The best references available have been investigated, and where so many authorities have been consulted, the com¬ bination of all in the condensed scope of this work precludes special reference to most of them. Trusting that our efforts will be of some assistance to you in your every-day calculations, we subscribe ourselves, Very sincerely yours, n. L. Dixon Company H. L. DIXON COMPANY, PITTSBURG Brick Work General Information A standard fire brick (9 inches straight) weighs 7 pounds. A standard silica brick weighs 6.2 pounds. A standard magnesia brick weighs 9 pounds. A standard chrome brick weighs 10 pounds. A silica brick expands ^ inch per foot when heated to 1,500° F. In the process of manufacture, clay brick will expand or shrink, depend¬ ent upon the proportion of silica to alumina contained in the brick; but most fire clay brick contain alumina sufficient to show some shrinkage. Under high temperatures fire brick will expand slightly but silica brick much more so. Therefore be careful of furnace stays. Good brickwork depends much on the following points: Use of good fire clay (equal in refractoriness to the brick itself) applied very thin, preferably dipped and rubbed close. Silica brick, when necessary, should be laid in silica cement and with the smallest joint possible. All fire brick should be kept in a dry place, moisture, especially in cold weather, will greatly injure any brick. New brickwork should be dried out slowly and thoroughly by air, when time will permit. When the fires are lighted, it should be warmed up slowly to expel moisture, before applying severe heat. This is espe¬ cially true of the Benches. Old brickwork may be heated more rapidly, unless during the shut-down it has absorbed moisture, in which case gradual heating is advisable. The refractoriness of silica brick is greatly decreased by sudden heating. Furnaces should be cooled slowly. Cold air after extreme heat is the hardest test on good fire brick. Lighter burned fire clay brick in roofs will usually give better service than hard burned brick. The following notes will be found useful in approximating on fire brickwork: Brickwork is generally measured by 1,000 brick laid in the wall. In consequence of variations in size of brick, no rule for volume of laid brick can be exact. The following scale, however, is a fair average: 7 14 21 28 35 Common brick to a super. ii a i( n a n a n ti a a a u a a it ft. 4-inch wall. ii Q it ii u ,< “ 18 “ ii OO ii ii One cubic foot of wall requires 17 9-inch brick; one cubic yard requires 460. Where wedges, arches and keys are used, add 10 per cent in estimating the number required. Corners are not measured twice as in stonework. Openings over 2 feet square are deducted. Arches are counted from the spring. Fancy work counted 1)4 brick as 1. Pillars are measured on their face only. 145 EVERYTHING FOR THE GLASSHOUSE One yard of paving requires 36 stock brick, of size 8^ x 4J4 x 2 % laid flat, or 52 on edge; and 35 paving brick laid flat, or 62 on edge. One cubic foot of red brickwork, with common mortar, weighs from 100 to 110 pounds. 1 cubic foot fire clay brickwork weighs 150 pounds. 1 cubic foot silica brickwork weighs 130 pounds. 1,000 brick closely stacked occupies 56 cubic feet. 1,000 brick loosely stacked occupies 72 cubic feet. Shipments Carload shipments usually make better time in transit from shipping point to destination than less than carload. The minimum carload of clay or brick is 40,000 pounds. Clay for shipment by boat or less than carload by rail must be sacked or barreled. Cement, Lime, Mortar, Etc. Lime mortar consists of one part of lime and not more than four parts of sand. All lime used for mortar should be thoroughly burnt, of good quality and properly slaked and run off before it is mixed with sand. Lime will absorb one-fourth of its own weight of water before it is thoroughly slaked and will expand to two or three times its lump size. In mixing concrete or mortar the following sizes and capacities of boxes, bins, etc., may be found useful: Length Breadth Depth Capacity 8 feet 0 inches 4 feet 0 inches 2 feet 0 inches 16 bbls. 5 “ 0 “ 3 “ 0 “ 2 “ 0 “ 6 “ 24 “ 16 “ 28 “ 1 “ 26 “ 15 “ 8 X “ One ton of ground fire clay should be sufficient to lay 3,000 ordinary fire brick. Thirteen bushels of mortar will lay 1,000 brick. From 400 to 600 pounds of fire clay or silica cement is enough to lay up 1,000 brick. Fine ground fire clay should be used for laying up fire clay brick and silica cement for silica brick. A cubic yard of mortar requires one cubic yard of sand and nine bushels of lime, and will fill 30 hods. Twenty-seven cubic feet or 1 cubic yard is equal to a single load of sand, also equal to 21 bushels. Earth and clay increases in bulk about when dug; sand and gravel 1/10. 14 (> H. L. DIXON COMPANY, PITTSBURG Miscellaneous Weights, Etc. Cement (Hydraulic) Rosendale, weighs per bbl.280 lbs. “ “ Louisville, “ “ “ 248 “ “ “ German Portland, “ “ “ 384 “ “ “ American, “ “ “ 288 “ Gypsum, ground. “ “ “ 280 “ Lime, loose . “ “ “ 280 “ Lime, well shaken. “ “ “ 320 “ Sand, at 98 lbs. per square foot . “ “ “ 490 “ Sustaining Power of Soils Rock, two hundred tons per square foot. Gravel, eight tons per square foot. Sand, four tons per square foot. Clay, four tons per square foot. Soft clay, one ton per square foot. Stone, Concrete, Clay Pottery, Etc. In a standard perch of stone there are 24^^ cubic feet, but 2^ cubic feet are generally allowed the quarrymen for the mortar and filling. In some communities a short perch of 16)4 cubic feet is used. 147 EVERYTHING FOR THE GLASSHOUSE Material Required For One Cubic Yard Rammed Concrete Mixtures Stone 1 inch and Under Dust Screened Out Stone 2'4 inches and Under Dust Screened Out Gravel Yx inch and Under Screened or VVashed Cement Sand Stone Cement Bbls. Sand Cu. Yds. Stone Cu. Y'ds. Cement Bbls. Sand Cu. Yds. Stone Cu. Yds. Cement Bbls. Sand Cu. Yds. Gravel Cu. Yds. 1 1.0 2.0 2.57 0.39 0.78 2.63 0.40 0.80 2.30 0.35 0.74 1 1.0 2.5 2.29 0.35 0.70 2.34 0.36 0,89 2.10 0.32 0.80 1 1.0 3.0 2.06 0.31 0.94 2.10 0.32 0.96 1.89 0.29 0.86 1 1.0 3.5 1.84 0.28 0.98 1.88 0.29 1.00 1.71 0.26 0.91 1 1.5 2.5 2.05 0.47 0.78 2.09 0.48 0.80 1.83 0.42 0.73 1 1.5 3.0 1.85 0.42 0.84 1.90 0.43 0.87 1.71 0.39 0.78 1 1.5 3.5 1.72 0.39 0.91 1.74 0.40 0.93 1.57 0.36 0.83 1 1.5 4.0 1.57 0.36 0.96 1.61 0.37 0.98 1.46 0.33 0.88 1 1.5 4.5 1.43 0.33 0.98 1.46 0.33 1.00 1.34 0.31 0.91 1 2.0 3.0 1.70 0.52 0.77 1.73 0.53 0.79 1.54 0.47 0.73 1 2.0 3.5 1.57 0.48 0.83 1.61 0.49 0.85 1.44 0.44 0.77 1 2.0 4.0 1.46 0.44 0.89 1.48 0.45 0.90 1.34 0.41 0.81 1 2.0 4.5 1.36 0.42 0.93 1.38 0.42 0.95 1.26 0.38 0.86 1 2.0 5.0 1.27 0.39 0.97 1.29 0.39 0.98 1.17 0.36 0.89 1 2.5 3.5 1.45 0.55 0.77 1.48 0.56 0.79 1.32 0.50 0.70 1 2.5 4.0 1.35 0.52 0.82 1.38 0.53 0.84 1.24 0.47 0.75 1 2.5 4.5 1.27 0.48 0.87 1.29 0.49 0.88 1.16 0.44 0.80 1 2.5 5.0 1.19 0.46 0.91 1.21 0.46 0.92 1.10 0.42 0.83 1 2.5 5.5 1.13 0.43 0.94 1.15 0.44 0.96 1.03 0.39 0.86 1 2.5 6.0 1.07 0.41 0.97 1.07 0.41 0.98 0.98 0.37 0.89 1 3.0 4.0 1.26 0.58 0.77 1.28 0.58 0.78 1.15 0.52 0.72 1 3.0 4.5 1.18 0.54 0.81 1.20 0.53 0.82 1.09 0.50 0.75 1 3.0 5.0 1.11 0.51 0.85 1.14 0.52 0.87 1.03 0.47 0.78 1 3.0 5.5 1.06 0.48 0.89 1.07 0.49 0.90 0.97 0.44 0.81 1 3.0 6.0 1.01 0.46 0.92 1.02 0.47 0.93 0.92 0.42 0.84 1 3.0 6.5 0.96 0.44 0.95 0.98 0.44 0.96 0.88 0.40 0.87 1 3.0 7.0 0.91 0.42 0.97 0.92 0.42 0.98 0.84 0.38 0.89 1 3.5 5.0 1.05 0.56 0.80 1.07 0.57 0.82 0.96 0.50 0.76 1 3.5 5.5 1.00 0.53 0.84 1.02 0.54 0.85 0.92 0.48 0.78 1 3.5 6.0 0.95 0.50 0.87 0.97 0.51 0.89 0.88 0.46 0.80 1 3.5 6.5 0.92 0.49 0.91 0.93 0.49 0.92 0.83 0.44 0.82 1 3.5 7.0 0.87 0.47 0.93 0.89 0.47 0.95 0.80 0.43 0.85 1 3.5 7.5 0.84 0.45 0.96 0.86 0.45 0.98 0.76 0.41 0.87 1 3.5 8.0 0.80 0.42 0.97 0.82 0.43 1.01 0.73 0.39 0.89 148 H. L. DIXON COMPANY, PITTSBURG E* Seger Cones T he Seger cones were developed in Germany by Dr. Herman A. Seger in his life work of putting the clay industry in that country on a scientific basis. They are now made in this country by the following table of chemical formulas and mixture. The analyses of his Zettilitz Kaolin and Rackonitz shale clay, which in nature we term in this country as plastic and flint clays, are as follows, and which he uses as his standard : Zettilitz Kaolin Rackonitz Shale Clay Silica. .46.87 62.50 Alumina. .38.56 45.22 Lime. 0.50 Iron Oxide. .. 0.83 0.81 Magnesia. 0.64 Potash 1 . 1.06 trace Soda / Loss ignition. .12.73 0.78 100.06 100.35 Mechanical Analysis: Rackonitz Shale Clay. 99.27% Clay Substance. 0.73% Sand. The clay therefore consists of pure clay substance. The melting point of cones is dependent upon the ratio of alumina to silica and the amount of fluxes contained. Cone Numbers for Clay Working The cone numbers used in the different branches of the clay-working industry in the United States are approximately as follows; Common brick. 012-01 Hard-burned, common brick. 1-2 Buff front brick . 5- 9 Hollow blocks and fireproofing. 03- 1 Terra Cotta. 02- 7 Conduits. 7- 8 White earthenware. 8- 9 Fire bricks. 6-18 Porcelain. 11-13 Red earthenware. 010-05 Stoneware. 6- 8 149 EVERYTHING FOR THE GLASSHOUSE Composition and Fusing-Points of Seger Cones (Henrich Ries) No. of Cone Composition Fusing-point °Fahr. °Cent. .022 . j 0.5Na2 0 \ 1 0.5Pb 0 f / 2.0Si 1 I.O62 O2 O3 .... 1,094 590 i .021. 1 0.5Na2 0 \ 1 0.5Pb 0 f 0.1 AI2 O3 I 2.2Si 1 I.O62 O2 O3 ....1,148 620 .020 . 1 0.5Na2 0 \ \ 0.5Pb 0 f 0.2 AI2 O3 / 2.4Si 1 I.O62 0. O3 .... 1,202 650 .019. [ 0.5Na2 0 \ 1 0.5Pb 0 ( 0.3 Al2 O3 J 2.6Si 1 1.06, O2 O3 ....1,256 680 .018. r 0.5Na, 0 \ \ 0.5Pb‘ 0 /■ 0.4 AI2 O3 ( 2.8Si 1 I.O62 0, O3 ....1,310 710 .017. J 0.5Na2 0 1 1 0.5Pb 0 f 0.5 AI2 O3 ( 3.0Si 1 I.O62 O2 O3 ,...1,364 740 / O.SNa^ 0 1 .1 0.5Pb 0 / 0.55 Al2 O3 1 3.1 Si 1 I.O62 O3 O3 }... ,...1,418 770 j 0.5Na.2 O ^ .1 0.5Pb O f 0 6 Al 0 3.2Si U.t) AI2 U3 ^ J O3 O3 }... ...1,472 800 .014.^ j 0.5Na2 0 \ 1 0.5Pb 0 / 0.65 AI2 O3 ■ i 3.3Si 1 I.O62 O2 O3 1 / ••• ...1,526 830 Ai q / 0.5Na2 O ( .t 0.5Pb O / 0.7 AI2 O3 < 1 3.4Si II.O62 0, 0; }... ...1,580 860 019 1 0.5Na2 0 ^ .\ 0.5Pb 0 f 0.75 AI2 O3 { O3 O3 }■■■ ...1,634 890 .011.^ f 0.5Na2 0 \ L 0.5Pb 0 / 0 8 Al 0 i U.8AI2 U3 '11062 O2 O3 }... ... 1,688 920 .010 .■{ f 0.3K, 0 \ 1 0.7Ca“ 0 f 0.2 Fe2 O3 / 3.50Si 0.3 Al 2 O3 \0.50B2 O2 O3 }... ...1,742 950 .09 .^ f O.3K2 0 1 L 0.7Ca 0 f 0.2 Fe2 O3 1 3.50Si 0.3 Al 2 O3 10.4562 0, 0; }... ...1,778 970 .08 .] f O.3K2 0 1 L 0.7Ca 0 / 0.2 Fe 2 O3 i 3.60Si 0.3 Al 2 O3 \ 0.406 2 O2 O3 )... ...1,814 990 .07 .j r 0.3K2 0 1 L 0.7Ca 0 f 0.2 Fe2 O3 j 3.65Si 0.3 Al 2 O3 10.3562 O3 O3 }... ...1,850 1,010 .06 .j 1 O.3K2 0 \ 0.2 Fe2 O3 ^ L 0.7Ca 0 f 0.3 AI2 O3 ^ r 3.70Si [ 0.306 2 0.3 O3 }... ... 1,886 1,030 .05 .<1 ^ O.3K2 0 \ 0.2 Fe2 O3 J ^ 0.7Ca 0 j 0.3 AI2 O3 1 ( 3.75Si 1 0.2562 O3 O3 ... 1,922 1,050 .04 .<1 O.3K2 0 \ 0.7Ca 0 f 0.2 Fe2 O3 J 0.3 AI2 O3 1 I 3.80Si 1 O.2O62 O3 O3 }... ... 1,958 1,070 .03 .^ 0.3K2 0 1 , 0.7Ca 0 f 0.2 Fe2 O3 J 0.3 Al 2 O3 1 3.85Si : 0.1562 O3 O3 }... .. .1,994 1,090 .02 .1 0.3K2 0 1 _ 0.7Ca 0 / 0.2 Fe2 O3 J 0.3 AI2 O3 1 3.90Si ^0.1062 O2 O3 }... ...2,030 1,110 .{ O.3K2 0 1 0.7Ca 0 f 0.2 Fe2 O3 J 0.3 AI2 O3 1 3.95Si , 0.0562 O3 O3 }... .. .2,066 1,130 1 / O.3K2 0 1 0.2 Fe^ O3 J ^ .1 0.7Ca 0 / 0.3 AI2 O3 1 4 Si O2 ...2,102 1,150 2 .1 0.3K2 0 1 0.7Ca 0 1 0.1 Fcj O3 j 0.4 AI2 O3 \ 4 Si O2 .. .2,138 1,170 1 » .{ 0.3K2 0 \ 0.7Ca 0 j 0.05 66303 f O.45AI2O3 1 4 Si O2 ...2,174 1,190 150 H. L. DIXON COMPANY, PITTSBURG Composition and Fusing-Points of Seger Cones No. of Cone 4. < i O. 3 K 2 1 0.7Ca (Continued) Composition Q j 0.5AUO3 4Si O 2 ... Fusing-point “Fahr. “Cent. .2,210 1,210 5.- 1 O. 3 K 2 1 0.7Ca 0 0 [ 0 . 5 AI 2 O 3 5Si O 2 ... .2,246 1,230 6 i 0.SK, .\ 0.7Ca 0 0 [ 0.6 AI 2 O 3 6Si O 2 ... .2,282 1,250 7 i 0.3K, 0 0 } 0.7 AI .2 O 3 7Si o„ 9 .ms 1,270 1 0.7Ca V-/2 • • • 8.< 1 0.3K, 1 0.7Ca 0 0 [ 0.8 A1 2 O 3 8Si O 2 .... .2,354 1,290 9.< r 0.3K, 1 0.7Ca 0 0 } 0.9 AI 2 O 3 9Si O 2 ..., .2,390 1,310 10 i 0-3K2 .\ 0.7Ca 0 0 } 1.0 AI 2 O 3 lOSi O 2 ..., .2,426 1,330 11 .^ r 0.3K, 1 0.7Ca' 0 0 j> 1.2 AI 2 O 3 12Si O 2 ..., .2,462 1,350 12.. r 0 . 3 K 2 1. 0.7Ca 0 0 [ 1 . 4 AI 2 O 3 14Si O 2 ..., .2,498 1,370 18 / 0-3K. .( 0.7Ca 0 0 I'l.e AI 2 O 3 16Si 0,.... .2,534 1,390 . 1 r 0 . 3 K 2 i 0.7Ca 0 0 [ 1.8 AI 2 O 3 18Si 02 .... .2,570 1,410 15 i 0-3K. .1 0.7Ca 0 0 [ 2.1 AI 2 O 3 21Si 02 .... .2,606 1,430 16.i r 0 . 3 K 2 [ 0.7Ca 0 0 , [ 2.4 AI 2 O 3 24Si 02 .... _2,642 1,450 . ] r 0 . 3 K 2 1 0.7Ca 0 ^ 0 J [ 2.7 AI 2 O 3 27Si 02 .... _2,678 1,470 '8 . r 0 . 3 K 2 L 0.7Ca 0 1 0 J [ 3.1 AI 2 O 3 31Si 02 .... ....2,714 1,490 . \ r 0 . 3 K 2 ^ 0.7Ca 0 }y. 5 Al 2 O 3 35Si 02 .... ....2,750 1,510 20.j [ O. 3 K 2 : 0.7Ca 0 }3.9 AI 2 O 3 39Si 02 .... ....2,786 1,530 . i ■ O. 3 K 2 ^ 0.7Ca § j4.4 AI 2 O 3 44Si 02.... ...2,822 1,550 22.j ^ O. 3 K 2 , 0.7Ca 0 1 0 J U.9 AI 2 O 3 49Si 02.... ....2,858 1,570 23.j ^ O. 3 K 2 . 0.7Ca 0 1 0 J ^5.4 AI 2 O 3 54Si 02.... ....2,894 1,590 24. 1 ' 0.3K, ^ 0.7Ca‘ 8 } 6.0 AI 2 O 3 60Si 02.... ....2,930 1,610 25.7.2 AI 2 O 3 72Si 02.... ....3,002 1,650 27. 1 ' O. 3 K 2 _ 0.7Ca 0 1 0 1 >20 AI 2 O 3 200Si 02.... ....3,038 1,670 151 EVERYTHING FOR THE GLASSHOUSE Composition and Fusing-Points of Seger Cones (Continued) No. of Cone Composition Fusing-point °Fahr. °Cent. 28 . / 0.3K., 0 ( AI2 O3 lOSi O2 .... .3,074 1,690 . \ 0.7Ca 29 . .Al, O3 lOSi O2. .3,110 1,710 30 . .Al, O3 8Si O2. .3,146 1,730 31 . .Al, O3 6Si O2. .3,182 1,750 32 . .Al, O3 5Si O2. .3,218 1,770 33 . .Al, O3 3Si O2. .3,254 1,790 34 . .Al, O3 2.5Si O2. .3,290 1,810 35 . .Al, O3 2Si O2. .3,326 1,830 36 . .AI2 O3 1.5Si O2. 1,850 37 . .3,398 1,880 38 . .3,434 1,910 39 . .3,470 1,940 Elements Corresponding to the Symbols Appearing in the Foregoing Table Name Symbol Name Symbol Alumina. .(AI2 O3) Lime. .(Ca O) Borax . .(B3 O3) Potash. . (K2 O) Ferric Oxide. .(Fe2 O3) Silica. .(Si O2) Lead. .(Pb O) Soda.. .(Naj O3) 152 H. L. DIXON COMPANY, PITTSBURG Table of The Elements and their Atomic Weights Name Symbol Atomic Weight 0 = 16 11 Name Symbol .‘\tomic Weight 0=16 Aluminium. A1 27.1 Neodymium. Nd 143.6 Antimony. I Sb 120.2 1 Neon. Ne 20. Argon. 1 A 39.9 Nickel . Ni 58.7 Arsenic. As 76.0 Nitrogen N 14 04 Barium. Ba 137.4 Osmium 191 Bismuth . Bi 208.5 Oxvgen o 16 00 Boron. B 11.0 Pa lladinm Pd lOfi .'i Bromine. Br 79.96 Phosphnnis p 31 0 Cadmium. ; Cd 112.4 Platinum. Pt 194.8 Caesium. Cs 132.9 Potassium. K 39.15 Calcium. 1 Ca 40.1 Praseodymium... Pr 140.5 Carbon . I ^ 12.00 Radium. Ra 225. Cerium. Ce 140.25 Rhodium. Rh 103.0 Chlorine. Cl 35.45 Rubidium. Rb 85.5 Chromium. Cr 52.1 Ruthenium . Ru 101.7 Cobalt. Co 59.0 Samarium. Sm 150.3 Columbium. Cb 94. Scandium . Sc 44.1 Copper. Cu 63.6 Selenium. Se 79.2 Erbium . Er 166. Silicon. Si 28.4 Fluorine. F 19. Silver. Ag 107.93 Gadolinium. Gd 156. Sodium. . . Na 23 05 Gallium. Ga 70. Strontium . Sr 87.6 Germanium . Ge 72.5 Sulphur. S 32.06 Glucinum. G1 9.1 Tantalum . Ta 183. Gold. Au 197.2 Tellurium. Te 127.6 Helium. He 4. T erbium Tr 160 Hydrogen. H 1.008 i Tha 1 Hum T1 204 1 Indium. In 116. Thorium Th 232 5 Iodine. I 126 97 1 Thulium 171 Iridium. Ir 193.0 Tin 119 0 Iron. Fe 65 9 Titanium Ti 4.8 1 Krypton. Kr 81,8 T ungsten W 184 Lanthanum. La 138.9 Uranium T J ‘>38 5 Lead. Pb 206 9 Vanadium V 51 2 Lithium. Li 7 03 1 Xenon X 128 Magnesium. Mg 24.36 Ytterbium Yb 173 0 Manganese. Mn 55.0 Yttrium Y 89 0 Mercury. Hg 200.00 Zinc 65 4 Molybdenum. Mo 96.00 1 Zirconium. Zr 90 6 153 EVERYTHING FOR THE GLASS HOUSE Special Glasshouse Data Temperature Constants for Glass Working Fahr. Cent. Glass Furnace, between pots . 2507 1375 In the pots, refining . 2390 1310 In the pots, working. 1913 1045 Fahr. Cent. Annealing Glassware.800° to 1000° 444° to 555° Rule for calculating amount of invoice for Soda Ash 58%, billed at certain price based on 48% Soda Ash. Rule ; Divide value @ 48% base of invoice by 6. Divide quotient by 4. Add dividend and two quotients. Result = Value 58%. Example : James Ashley Co. 10 bbls. 58% Soda Ash. 4830 lbs. @ 85 cents 48% base = $49.61. 4830 X 85 cents = $41.0550. $41.0550 -p 6 = 6.8425. 6.8425 ^ 4 = 1.71062. 41.0550 + $6.8425 + $1.71062 = $49,608 for 58%. Washing Iron from Chest Cullet The following process of washing iron from chest cullet should be conducted in a wash house located outside of the factory building and as near to the boiler or boilers as possible. The former is advisable on account of the obnoxious fumes given off during the washing process and the latter, for the sake of economy in the use of steam. Select a common oil barrel, replace the iron hoops with copper hoops; bore a hole near the bottom to drain the acid solution after washing; and provide a wooden plug to close the hole while washing. As dry steam must be used to boil the solution, insert a piece of ^-inch lead pipe about 4 feet long in the barrel through the top, which is left open. The lead pipe should be placed within three or four inches of the bottom and should be connected to steam pipe with a piece of rubber hose so as to be casdy detached. A valve should be placed at a con¬ venient point in the steam line to shut off steam. The barrel should be mounted on two trunnions or spindles so as to be easily turned over to discharge the glass contents. 154 H. L. DIXON COMPANY, PITTSBURG Operation First plug hole in bottom, insert lead steam pipe; then fill with cullet; pour in muriatic acid diluted with water 25% to 50% to almost cover the glass; then turn on steam. In five minutes after the acid boils the steam can be turned off, acid drained off and the glass taken out, leaving the barrel ready for the next washing. The washed glass should be well rinsed with water from a hose. The glass should be dumped on a grating or perforated floor to enable the water to drain off easily. The hole in the barrel for drawing off the acid should be on the opposite side from the place where the glass is dumped. The acid must be drained into a glass receptacle or a wooden one with copper hoops. The receptacle should be provided with a hoist for purposes of raising and pouring the acid back into the barrel. The acid can be used repeatedly, but it must be understood that the acid is weakened each time by condensation of steam, diluting it with water so that it is necessary to occasionally renew the old solution by the addi¬ tion of a little new stock. If the above is rigged up in the right manner two men can, in a day’s time, wash a week’s accumulated glass from one furnace. Precautions Use only lead, wood, glass or rubber in the acid. Do not use anything with iron in it. The men can wear rubber gloves and boots. While copper may be used, it will not entirely resist the action of the acid. Painting For outside woodwork, paint made from white lead, ground in linseed oil, is most used. If the oil is raw, or unboiled, dryer is added; if boiled, no dryer is necessary. Not less than four coats should be applied, five are better. Paint, ready mixed, put up in cans or kegs, may be procured from manufacturers or dealers. These paints have to be thinned by adding one pint of oil to about 2^ pounds of paint. When thinned, one pound will cover about two square yards of first coat, three yards of second and four yards of each subsequent coat; or 1^ pounds to the square yard will be required for four coats and 1|4 pounds for five coats. For inside work, whether white lead or oxide of zinc is used, and for good work four coats are necessary. For iron exposed to the weather, metallic paints, such as yellow and red iron ochres or brown hematite ore, finely pulverized and mixed with oil or dryer, are best. For black iron, galvanized iron and tin surfaces, one gallon of paint will cover 250 to 350 square feet as a first coat, depending on the character of the surface, and from 360 to 450 as a second coat. For iron subject to the action of water, red lead is best. 165 EVERYTHING FOR THE GLASSHOUSE Plastered walls should stand a year before painting. Painting is measured by the square yard, girding every part of the work that is covered by paint and allowing an addition to the actual surface for the difficulty of covering deep quirk of mouldings and for “cutting in” as in sash and shelving, or where there is a change in color, on the same work. Washes For outside woodwork. In a tight barrel, slake a half bushel of fresh lime by pouring over it boiling water sufficient to cover it four or five inches deep, stir until slaked; add two pounds of sulphate of zinc dis¬ solved in water, add water enough to bring all to the consistency of thick whitewash. For inside woodwork. Add two quarts of thin size to a pail full of wash just before using. A common practice of mixing salt with white¬ wash should not be permitted. For brick or stonework. Slake one-half bushel of lime, as before, in a barrel; then fill the barrel two-thirds full of water and add a bushel of hydraulic cement; add three pounds of sulphate of zinc dissolved in water. These washes may be colored by adding powdered ochre, umber, etc. 156 H. L. DIXON COMPANY. PITTSBURG Mensuration Weights and Measures T he Standard Unit of the U. S. and British Linear Measure is the yard. It was intended to be exactly the same for both countries, but in reality the U. S. yard exceeds the British Standard by .0CX)87 inch. The actual standard of length of the U. S. is a brass scale 82 inches long prepared for the Coast Survey and deposited in the office of Weights and Measures at the U. S. Treasury Department, Washington, D. C. The yard is between the 27th and 63rd inches of this scale. The temperature at which this scale is designed to be standard, and at which it is used in the Lh S. Coast Survey, is 62° Fahrenheit. Dry Measure Pints = 38.6 cubic inches. 2 = 1 quart = 67.2 cubic inches. 8=4 “ =1 gallon = 268.8 cubic inches. 16 = 8 “ =2 “ =1 peck = 637.6 cubic inches. 64 = 32 “ =8 “ =4 “ =1 bushel = 2150.4 cubic inches. Note: The standard U. S. bushel is the Winchester bushel, which is in cylinder form, 18f4 inches diameter and eight inches deep and contains 2150 42-100 cubic inches. Liquid or Wine Measure Gills = 7.2187 cubic inches. 4 = 1 pint = 28.875 cubic inches. 8 = 2 “ = 1 quart = 57.75 cubic inches. 32 = 8 “ = 4 “ = 1 gallon = 231 cubic inches. 2016 = 404 “ = 252 “ = 63 “ =1 hogshead. 4032 = 1008 “ = 504 “ = 126 “ = 2 =1 pipe. 8064 = 2016 “ =1008 “ = 252 “ =4 “ = 2 “ = 1 tun. Note: The standard Unit of Liquid Measure adopted by the U. S. Government is the Winchester Wine Gallon, which contains 231 cubic inches and holds 8.3.39 pounds avoir, of distilled water, at its maximum density, weighed in air, the barometer being at 30 inches. The Imperial gallon adopted by Great Britain contains 277.274 cubic inches and 1.20032 U. S. gallons. Inches 12 = 1 foot. 36 = 3 feet = 1 yard. 72 = 6 “ = 2 “ 198 = 16.6 “ = 5.6 “ 7920 = 660 “ = 220 “ 63360 =5280 “ =1760 “ Long Measure = 1 fathom. = 2.75 “ = 1 perch or rod. = 110 “ = 40 “ = 1 furlong. = 880 “ = 320 “ = 8 “ =1 mile. Inches Gunter’s Chain 7.92 = 1 link. 792 = 100 “ =1 chain. 63360 = 8000 “ =80 “ =1 mile. Nautical Mile Nautical Measure 1 = 6086 feet. 3 = 1 league. 60 = 20 “ =1 degree = 69.16 English miles. Square Inches Square Measure 144 = 1 sq. foot. 1296 = 9 feet = 1 sq. yard. 39204 = 272.25 “ = 30.25 “ = 1 sq. perch. 1568160 = 10890 “ = 1210 “ = 40 “ =1 sq. rod. 6272640 = 43660 “ = 4840 “ = 160 “ =4 sq. rod An acre is 69.5701 yards square, or 208.710321 feet square. A township is 6 miles square = 36 sections. Section “ 1 mile “ = 640 acres. A 1 “ I. '2 = 160 = 40 1 acre. 157 EVERYTHING FOR THE GLASSHOUSE Solid Measure Cubic Inches 1728= 1 cubic foot. 46656=27 cubic feet=l cubic yard. 2,150.42= 1 standard busliel. 268.8 = 1 standard gallon. 1 cubic foot=about ^ of a bushel. 128 cubic feet = l cord (wood). Register Ton: For register tonnage or for measurement of the entire internal capacity of a vessel. 100 cubic feet = l Register Ton. Shipping Ton: For the measurement of cargo. 40 cubic feet = l U. S. Shipping Ton. Troy Weight Grains 24= 1 dwt. 480= 20 dwt.= 1 oz. 5760=240 dwt. = 12 oz. = l lb.=22.816 cubic inches of distilled water at 62° Fahr. The U. S. standard of weight is the Troy pt)und and was copied in 1827 from the Imperial Troy pound of England for the use of the U. S. Mint, and there deposited. It is standard in air, at 62° Fahr. the barometer at 30 inches. Avoirdupois Weight Drachms 16= 1 oz.= 437.5 grains Troy 256= 16 oz.= 7000 grains = 1 lb. 6400= 400 oz.= 175000 grains = 25 lb.= 1 quarter. 25600= 1600 oz.= 700000 grains = 100 lb.= 4 “ =1 cvvt. 512000=32000 oz. = 14000000 grains =2000 lb.=80 “ =20 cwt.= 1 ton. Grains Apothecaries’ Weight 20= 1 scruple 60= 3 480= 24 5760=288 = 1 drachm = 8 “ = 1 oz. =96 “ =12 oz. = l lb. Apothecaries’ Measure 30 min. =1 fluid drachm. 8 fluid drachms = l fluid ounce. 16 fluid ounces =1 pint. 8 pints =1 gallon. 45 drops, or a common teaspoonful, make about one fluid drachm; two tablespoonfuls, about one fluid ounce; a wineglassful about fluid ounces and a teacupful about four fluid ounces. 158 H. L. DIXON COMPANY, PITTSBURG Equivalents of Various Measures and Weights U. S. Gallon Cubic Inch Cubic Foot Pound Cwt. Ton U. S. Gallon . . . 1. 231. .133 8.33 .074.55 .00372 Cubic Inch .... .1104329 1. .000058 .03607 Cubic Foot . . 7.48 1728. 1. 62.35 .557 .028 Pound . .083 27.72 .016 1. .0089 .00044 Cwt. 13.44 1.8 112.00 1. 20. Ton . 268.8 35.9 2240. 20. 1. Equivalents of Surfaces and Volumes Lineal feet. “ yards . Square inches . “ feet. “ yards . Acres. Cubic inches. “ feet .' . . Circular inches. Cyl. inches. “ feet . Links. Feet. Width, in chains. 183346 circular inches. 2200 cylindrical inches. Cubic feet. “ inches . U. S. gallons. U. S. gallons. Cubic feet . “ inches. Cyl. feet of water. Lbs. Avoirdupois. • Cubic feet of water. “ inch of water. Cyl. feet water. Cyl. inch water. 13.44 U. S. gallons of water.. 268.8 “ “ •• '• . 1.8 cubic feet of water. 35.88 “ “ “ “ . Column of water 12 inches high, and 1 inch in diameter . U. S. bushel. 4 4 i ( X .00019 = Miles X .00057 Z= X .007 — Square feet “ yards X .111 = X .0002067 = Acres X .4840 =: Square yards X .0 *} = .11811 3 7^0 = .00236 x|o = .02205 4 = .15748 4 5 0 =.00315 2 9 55 =.02283 5 = .19685 5 7>0 =.00394 3 0 50 = .02362 6 = .23622 0 oO = .00472 3 1 55 = .02441 7 = .27559 7 T^0 = .00551 3 2 50 = .02520 8 = .31496 8 ZTi = .00630 3 3 50 = .02598 9 = .35433 9 ■^0 = .00709 34 55 = .02677 10 = .39370 1 0 50 = .00787 3 5 50 = .02756 11 = .43307 11 ■50 = .00866 3 6 55 = .02835 12 = .47244 1 2 50 = .00945 3 7 50 = .02913 13 = .51181 1 3 5 0 = .01024 3 8 50 = .02992 14 = .55118 1 4 50 = .01102 3 9 :>o = .03071 15 = .59055 1 5 50 = .01181 4 0 50 =.03150 16 = .62992 1 0 50 =.01260 4 1 50 = .03228 17 = .66929 1 7 50 = .01339 42 5 0 =.03307 18 = .70866 1 8 5(5 = .01417 4 3 5 0 = .03386 19 = .74803 1 9 50 =.01496 44 .'0 = .03465 20 = .78740 20 5 0 = .01575 4 5 5 0' = .03543 21 = .82677 2 1 50 = .01654 4 rt 50 = .03622 22 = .86614 2 2 5(T = .01732 4 7 50 = .03701 23 = .90551 2 3 5o =.01811 4 8 5 0 = .03780 24 = .94488 2 4 5(5 = .01890 49 5 0 = .03858 25 = .98425 2 5 50 =.01969 1 = .03937 26 = 1.02362 10 Mm. = 1 Centimeter = 0.3937 Inches. 10 Cm. = 1 Decimeter = 3.937 Inches. 10 Dm. = 1 Meter = 39.37 Inches. 25.4 Mm. = 1 Englisli Inch. EVERYTHING FOR THE GLASSHOUSE A Convenient Metric Conversion Table Millimeters X .03937 = inches. Millimeters 25.4 = inches. Centimeters X .3937 = inches. Centimeters 2.64 = inches. Meter = 39.37 inches. (Act of Congress). Meters X 3.281 = feet. Meters X 1.094 = yards. Kilometers X .621 = miles. Kilometers X 3280.7 = feet. Square Millimeters X .0155 = square inches. Square Millimeters -r- 645.1 = square inches. Square Centimeters X .155 = square inches. Square Centimeters ^ 6.451 = square inches. Square Meters X 10.764 = square feet. Square Kilometers X 247.1 = acres. Hectares X 2.471 = acres. Cubic Centimeters ^ 16.383 = cubic inches. Cubic Meters X 35.315 = cubic feet. Cubic Meters X 1.308 = cubic yards. Cubic Meters X 264.2 = gallons. (231 cubic inches). Liters X 61.022 = cubic inches. (Act of Congress). Liters X .2642 = gallons. (231 cubic inches). Liters 3.78 = gallons. (231 cubic inches). Liters 28316 = cubic feet. Grammes X 15.432 = grains. (Act of Congress). Grammes (water) h- 29.57 = fluid ounces. Grammes -r- 28.35 = ounces avoirdupois. Grammes per cubic cent. -^27.7 = pounds per cubic inch. Joule X .7373 = foot pounds. Kilograms X 2.2046 = pounds. Kilograms X 35.3 = ounces avoirdupois. Kilograms ^ 1102.3 = tons. (2000 pounds). Kilograms per square cent. X 14.223 pounds per square inch. Kilowatts X 1.35 = horse power. Watts -T- 746 = horse power. Calorie X 3.968 = B. T. U. Cheval vapeur X .9863 = horse power. (Centigrade X 1.8) + 32 = degrees Fahrenheit. Francs X .193 = dollars. 162 H. L. DIXON COMPANY, PITTSBURG Algebraic and Arithmetical Signs Used in Calculations X signifies the ratio of the circumference of circle to its diameter = 8.1416. = equal to, as 12 inches = 1 foot or 2 added to 5 = 7. + plus, signifies addition, as 4 + 6 = 10. — minus, signifies subtracting, as 15 — 5 = 10. X multiplied by, signifies multiplications, as 8 X 0 = 72. H- divided by, signifies division, as 16 -e- 4 = 4. Division is also indicated by placing the dividend above a short line and the divisor below it; thus; Dividend 10 _ ^ Divisor 5 V Signifies that the square root of the number or symbol to which it is prefixed is required, as \ 16 = 4. That the cube root is required; 27 = 8. y That the fourth root is required; y 81 = 3. 5^ Signifies that 5 is to be squared; = 25. 5^ Signifies that 5 is to be cubed; 5^ = 125. — Vinculum or bar, signifies that the numbers of symbols over which it is placed are to be taken together, as 3 + 6 X 5 = 45. . Decimal point, as .1 = 1 10; 1.4 = 1 4 10. () Parentheses, signifies that all the numbers or symbols between are to be taken as if they were only one. " Signifies degrees, minutes and seconds. : Signifies proportion, as 2: 4: 8: 16:, that is, 2 is to 4 as 8 is to 16. 168 EVERYTHING FOR THE GLASSHOUSE Iron, Steel and Other Metals S TEEL is a compound of iron and carbon, varying in proportion of 0.5 per cent to 5 per cent of carbon. Specific gravity 7.8; tensile strength, 120,000 lbs. per square inch. Ordinary steel is carbon steel, but steely compounds of iron have been produced which have the same general properties as ordinary steel, the carbon of which is replaced by other chemical elements. To test steel and iron: Nitric acid will produce a black spot on steel; the darker' the spot, the harder the steel. Iron, on the contrary, remains bright if touched with nitric acid. Good steel in its soft state has a curved fracture and a uniform gray lustre; in its hard state a dull, silvery uniform white. Cracks, threads or sparkling particles denote bad quality. Good steel will not hear a white heat without falling into pieces, and will crumble under the hammer at a bright red heat, while at a middling heat it may be drawn out under the hammer to a fine point. Light iron indicates impurity. Heaviest steel contains least carbon. Notes on the Working of Steel Good soft heat is safe to use if steel be immediately and thoroughly worked. It is a fact that good steel will endure more pounding than any iron. If steel he left long in the fire it will lose its steely nature and grain, and partake of the nature of cast iron. Steel should never be kept hot any longer than is necessary for the work to be done. Steel is entirely mercurial under the action of heat, and a careful study will show that there must of necessity be an injurious internal strain created whenever two or more parts of the same piece are sub¬ jected to different temperatures. It follows that when steel has been subjected to heat not absolutely uniform over the whole mass, careful annealing should be resorted to. As the change of volume due to a degree of heat increases directly and rapidly with the quantity of carbon present, therefore, high steel is more liable to dangerous internal strains than low steel, and great care should be exercised in the use of high steel. Hot steel should always be put in a perfectly dry place of even tem¬ perature while cooling. A wet place in the floor might be sufficient to cause serious injury. Be careful not to overdo the annealing process; if carried too far it does great harm, and it is one of the commonest modes of destruction which the steel maker meets in his daily troubles. It is hard to induce the average worker in steel to believe that very little annealing is neces¬ sary, and that a very little is really more efficacious than a great deal. H. L. DIXON COMPANY, PITTSBURG The breaking strain of iron and steel does not (as hitherto assumed) indicate the quality. A high-breaking strain may be due to hard, unyielding character, or a low one may be due to extreme softness. The contraction of area at the fracture forms an essential element in estimating the quality. Iron when fractured suddenly produces a crystalline fracture; but if gradually, a fibrous fracture. This accounts for the anomaly in the supposed change of iron from a fibrous to a crystalline character. Sudden shoulders, which prevent a regular elongation of fibre, causes a sudden snap. Strength of steel is reduced by being hardened in water; but both its hardness and toughness are increased by being hardened in oil. Iron heated and suddenly cooled in water is hardened and the breaking strain (if gradually applied) is increased, but it is more likely to snap suddenly. It is softened and its breaking strain reduced if heated and allowed to cool gradually. Iron, if brought to a white heat is injured if it be not at the same time hammered or rolled. Case-hardening bolts weaken them. Foreign Substances in Iron and Steel Silicon: Is generally excluded as slag, its presence makes iron hard and brittle; but up to .08% it will do no harm, provided .3% of manganese is present with it. Sulphur: Makes iron and steel “red-short.” Phosphorous: .5% to .8% is sufficient to produce cold-shortness in iron; in steel, phosphorous to an extent of .2% does not affect the working or hammering of steel. Manganese: .5% is sufficient to make iron “cold-short;” it is valuable in iron to be converted into steel. Arsenic: Produces red-shortness in iron, but is valuable in chill¬ ing; it increases the hardness in steel at the expense of toughness. Copper: Renders steel red-short. Tungsten: Renders steel hard and tenacious. Vanadium: Improves the ductility of iron for wire-drawing. Carbon: .25% gives malleable iron; .5% gives steel; 1.75% gives the limit of welding steel; 2.0% gives the lowest limit of cast iron. 165 EVERYTHIN G FOR THE GLASSHOUSE Computing Weight of Iron and Steel Cast iron is 17times heavier than ordinary kiln-dried wood, used in common patterns. To compute the weight of sheet steel, divide the thickness, expressed in thousandths, by 25; the result is the weight, in pounds, per square foot. For w'eight of sheet brass, add 11 per cent. For weight of sheet copper, add 10 per cent. To find the weight of round iron, per foot in length, square the diameter, expressed in quarter inches and divide by 6. Thus, a rod weighs 5^ = 25; 25 ^ 6 = V/e lbs. per foot. To find the weight of scjuare or flat iron, per yard in length, multiply the area of width and thickness by 10. Thus, a bar 2 X ^ has an area of % square inch, and weighs ^ X 10 = 1% lbs. per yard. To find the tensile strength of round iron, square the diameter expressed in t|uarters; the result will be its (tearing) strength (approximately) in tons. Thus, a rod %" in diameter will sustain one ton; f" or four tons; nine tons; | or 1", sixteen tons, etc. If square, and same thickness, it will bear about % more; hence, a bar 1" scjuare will sustain about twenty tons. The average weight t)f wrought iron is 480 lbs. per cubic foot. A bar 1" square and 3' long weighs, therefore, exactly 10 lbs. Hence, To find the sectional area, given the weight per foot— multiply by To find the weight per foot, given the sectional area—multiply by J/-. The weight of steel is two per cent greater than that of wrought iron. Weight of Castings from Patterns A Pattern Weighing One Pound Made of Will Weigh When Cast In Cast Iron Lbs. Zinc Lbs. Copper Lbs. Vellow Brass Lbs. Gun Metal Lbs. Mahogany—Nassau. 10.7 10.4 12.8 12.2 12.5 ‘‘ —^Honduras... 12.9 12.7 16.3 14.6 15. ” —Spanish .... 8.5 8.2 10.1 9.7 9.9 Pine—Red. 12.5 12.1 14.9 14.2 14.6 “ —White. 16.7 16.1 19.8 19. 19.5 ‘‘ —Yellow. 14.1 13.6 16.7 16. 16.5 Oak. 9. 8.6 10.4 10.1 10.9 Method of Computing Weight of Iron Castings Multiply the volume of the finished casting in cubic inches by .201. Example; Find the weight of a cast iron plate of dimensions 12” X 24” X 1”. 12” X 1” = 12 cubic inches. = Sectional area. 12” X 24” = 288 cubic inches.=Volume of plate. 288 X .261 = 75.168 lbs. =\Veight of plate. 166 H. L. DIXON COMPANY, PITTSBURG To Convert the Weight of Wrought iron into cast iron.multiply by 0.928 “ “ “ steel. “ 1.014 “ “ “ zinc. “ “ 0.918 “ “ “ brass. “ “ 1.082 “ “ “ copper. “ “ 1.144 “ “ “ lead. “ “ 1.468 Specific Gravities Cast iron.Average 7.21 Wrought iron. “ 7.I8 Cast steel. “ 7.85 Bessemer steel. “ 7,86 Metals Weight of a Superficial Foot {.lONES & L.AUGHLIN) Thick¬ ness Inch W. Iron Lbs. C. Iron Lbs. Steel Lbs. Copper Lbs. Brass Lbs. Lead Lbs. Zinc Lbs. tV 2.63 2.34 2.55 2.89 2.73 3.71 2.34 yi 5.05 4.69 5.10 5.78 5.47 7.42 4.69 I'V 7.58 7.03 7.66 8.67 8.20 11.13 7.03 X 10.10 9.38 10.21 11.56 10.94 14.83 9.38 tV 12.63 11.72 12.76 14.45 13.67 18.64 11.72 y% 15.16 14.06 15.31 17.34 16.41 22.25 14.06 17.68 16.41 17.87 20.23 19.14 25.96 16.41 20.21 18.75 20.42 23.13 21.88 29.67 18.75 H 25.27 23.44 25.52 28.91 27.34 37.08 23.44 K 30.31 28.13 30.63 30.69 32.81 44.60 28.13 % 36.37 32.81 36.73 40.47 38.28 51.92 32.81 1 40.42 37.50 40.83 46.25 43.75 59.33 37.50 “Cent. opahr. 210 410 221 430 256 493 261 502 1 370 680 \ 500 932 [ 525 ) 977 700 1292 800 1472 900 1657 1000 1832 1100 2012 1200 2192 1300 2372 1400 2552 1500 2732 ) 1600 2912 3 Color Effect of Heat on Iron (Pouillet) Pale yellow. Dull yellow. Crimson. Violet, purple and dull blue; between 261 and 370 C. it passes to bright blue, to sea green and then disappears. Commences to be covered with a light coating of oxide; loses a good deal of its hardness; becomes a good deal more impressible to the hammer, and can be twisted with ease. Becomes nascent red. Sombre red. Nascent cherry. Cherry. Bright cherry. Dull orange. Bright orange. White. Brilliant white, welding heat. Dazzling white. Tempering of Steel Colors Corresponding to Temperatures (Haswell) “Cent. 221 “Fahr. 4.30 P'aint yellow. “Cent. 304 “Fahr. 580 Polish blue. 238 460 Straw color. 316 600 Dark blue. 243 470 Dark straw. 400 752 Bright red in the dark. 277 530 Purple. 474 884 Red hot in twilight. 289 5.50 Blue. 581 1077 Red, visible by day. 293 560 Full blue. 167 EVERYTHING FOR THE GLASSHOUSE Tempering of Tools (Rose and Kent) Following list of tools is arranged in the order of the color scale as it appears on bright steel when heated in air; Scrapers for brass. Very pale yellow. Hand plane irons. Steel engraving tools. 430° F. Twist drills. Slight-turning tools Flat drills for brass. Hammer faces. Wood-boring cutters. Planer tools for steel. Drifts. Ivory-cutting tools. Coppersmith’s tools. Light purple Planer tools for iron. Edging cutters. o o CO Paper cutters. Augers. Wood-engraving tools. Dental and surgical instruments. Bone-cutting tools. Cold chisels for steel. Dark purple Milling cutters. Straw yellow. Axes. 550° F. Wire-drawing dies. 460° F. Gimlets. Boring cutters. Cold chisels for cast iron. Leather-cutting dies. Saws for bone and ivory. Screw-cutting dies. Needles. Inserted saw teeth. Firmer chisels. Taps. Hack saws. Rock drills. Framing chisels. Chasers. Cold chisels for wrought iron. Punches and dies. Moulding and planing cutters. Penknives. Circular saws for metals. Reamers. Screw drivers. Half-round bits. Springs. Planing and moulding Brown yellow. Saws for wood. Dark blue cutters. 500° F. 570° F. Stone-cutting tools. Pale blue Gauges. 610° F. Blue-green, 630° F. Suitable Temperatures for Annealing steel. 900-1300° F “ malleable iron (furnace iron). 1200-1400 F “ “ “ (cupola iron). 1500-1700 F “ glass (initial temperature). 950 F Working “ 1200-1475 F Melting “ (into a fluid). 2200 F Hardening tool steel. 1200-1400 F Case-hardening iron and soft steel. 1300-1500 F Core ovens in foundries. 350 F Drying kilns for wood. 300 F Baking white enamel, ) (. 150 F “ red and green enamel, [ Bicycle paint, <. 250 F “ black enamel, J (. 300 F Vulcanizing rubber. 295 F Galvanizing. 800 F Tinning. 500 F Burning pottery. 2350 F “ brick. 1800 F “ fire brick. 2450 F 168 H. L. DIXON COMPANY. PITTSBURG Melting-Points of Lead (Kent) Tin Alloys °Cent. opahr. C Cent. ° Fahr. 1 Tin,25 Lead .292 558 11 Tin, 1 Lead. 00 334 1 “ 10 “ .283 541 2 “ 1 “ fine solder. ..171 340 1 “ 5 “ .266 511 3 “ 1 “ . ..180 356 1 “ 3 “ .260 482 4 “ 1 “ . .. 185 365 1 “ 2 “ cheap solder. .227 441 5 “ 1 “ . .. 192 378 1 ti 2 c’mm’n solder 188 370 6 “ 1 “ . ..194 381 Melting-Points of Solders (Kent) Parts Description H Lead Gold Silver Copper Brass Zinc 1 Nickel ! Bismuth Melting-Points Common solder Fine solder.... Cheap solder .. 1 1 .188° C.. 370° F. 2 1 .171 “ 340 “ 1 2 .227 “ 441 “ 14 6 4 f7nld solder Gold solder, for 14-rarat gold 25 25 121 70 1 Silver solder... t( u 11/2 7 )■ Undetermined 146 73 4 German S. solder. 38 54 8 1 100 5 280-300° C., 536-572 F. Novel’s solder 100 5 280-300 “ 536-572 “ for j 1000 10-16 350-450 “ 662-842 “ Aluminum 1000 10-15 350-450 “ 662-842 “ Novel’s solder for Aluminum bronze 900 100 2-3 Undetermined Melting-Point of Fusible Plugs (Haswell) 2 Tin, 2 Lead... .. .Soften at 185° C. = 365° F., melt at 189° C. = 372° F 2 U 6 “ ... << 189 “ 372 “ “ 195 “ 383 “ 2 <( 7 “ ... 192 “ 377/ “ 395/ “ “ 197 “ 388 “ 2 n 8 “ ... u 202 “ “ 209 “ 408 “ 169 EVERYTHING FOR THE GLASSHOUSE Fusing-Point and Character of Metals (By Dr. Jules Ohly, Denver, Col.) Metals Melts °Fahr. Specific Gravity Color Character Elec. Cond. Silver 100 Value per Oz. Lbs. Weight per Cu. In. Aluminium... 1167 2.56 Blue white .. Malleable 63.00 $ 0.03 .0924 Antimony.... 842 6.71 Blue white .. Brittle ... 3.69 .01 .2424 Arsenic. Vapor- 5.67 Steel gray .. Brittle ... 4.90 .06 .2048 Barium. 2192 3.75 Pale yellow . Malleable 30.61 32.00 .1365 Bismuth. 485 9.80 Gray white.. Brittle ... 1.40 .10 .3640 Boron 4500 2.68 Olive green . Hard .... 16.73 .067 Cadmium .... 570 8.60 Tin white ... Malleable 24.38 .12 .3107 Capsinm 78.8 1.88 Tin white . .. Soft. 20.00 30.00 .0679 Calcium. 1472 1.57 Yellow. Malleable 21.77 .50 .0567 (ierium. 1246 6.68 White. Malleable 15.75 40.00 .2413 Chromium ... 4000 6.80 Gray white.. Brittle . . . 16.00 .05 .2457 Cobalt. 2932 8.50 Pink white .. Malleable 16.93 .10 .3071 Copper . 1029 8.82 Pink red .... Malleable 97.61 .01 .3186 Didymium ... 1346 6.54 Gray. Malleable 4.32 72.00 .2363 Erbium. 1223 4.97 Dark gray . . Malleable 31.60 62.00 .1794 Gallium. 86.1 5.90 Silver white. Malleable 34.51 200.00 .2130 Germanium .. 1678 5.47 Gray white.. Brittle ... 15.07 96.00 .1975 Glucinum .... 1798 1.70 Silver white. Malleable 31.13 80.00 .0748 Gold. 1913 19.32 Yellow. Malleable 76.61 20.00 .6979 Indium. 349 7.42 White. Malleable 26.98 72.00 .2681 Iridium. 3217 22.42 White. Malleable 13.52 10.00 .8099 Iron, pure.... 2912 7.02 White. Malleable 14.57 o.A .2840 Lanthanum . . 1318 6.20 White. Malleable 47.07 80.5o .2240 Lead. 618 11.37 Blue white .. Soft. 8.42 •X .4108 Lithium . 356 0.59 White. Malleable 18.68 64.00 .0213 Magnesium .. 1200 1.74 Blue white .. Malleable 39.44 .18 .0629 Manganese .. 3452 8.00 Gray white.. Brittle ... 15.75 .07 .2890 Mercury. 39 13.59 Blue white .. Fluid .... 1.76 .03 .4909 Molybdenum. 4000 8.80 Silver white . Brittle ... 17.60 .08 .3107 Nickel. 2912 8.80 Yellow white Malleable 12.89 .03 .3179 Niobium. 3978 6.27 Steel gray... Malleable 5.13 109.72 .2265 Osmium. 4532 22.48 White blue . Malleable 13.98 23.53 .8121 Palladium.... 2732 11.50 White. Malleable 12.00 8.00 .4100 Platinum .... 3227 21.50 White. Malleable 14.43 25.00 .7767 Potassium.... 144 0.87 Blue white .. Soft. 19.62 .20 .0314 Rhodium .... 3632 12.10 White. Brittle . .. 12.61 40.00 .4371 Rubidium.... 101 1.62 White. Soft. 20.46 88.00 .0649 Ruthenium .. 8272 12.26 White. Brittle ... 13.22 56.00 .4429 Silver. 1733 10.53 White. Malleable 1.00 .66 .3805 Silicum. 3118 2.33 Gray black. . Brittle ... .04 2.02 .0841 Sodium. 194 0.97 Blue white .. Soft. 31.98 .20 .0350 Strontium .... 1472 2.68 Pale yellow . Malleable 6.60 40.00 .0918 Steel . 2532 7.85 White. Malleable 12.00 ■Vz .2837 Tantalum .... 4300 10.80 Steel gray .. Malleable 64.(i3 10 i!21 .3902 Tellurium.... 977 6.25 White. Brittle ... .0007 6.00 .2250 Thallium .... 560 11.85 White. Soft. 9.13 40.00 .4281 Thorium. 1100 11.10 White. Brittle ... 8.60 160.00 .4000 Tin. 44(i 7.29 Silver white. Malleable 14.39 .02 .2634 Titanium .... 4400 5.30 Iron gray ... Malleable 13.73 50.00 .li)15 Tungsten .... 4000 17.60 White. Brittle ... 14.00 .04 .6!»00 Uranium. 1650 18.70 Steel white.. Malleable 16.47 76.00 .6755 Vanadium ... 4278 5.50 Silver white. Malleable 4.95 80.00 .1987 Yttrium. 1250 Yellow white Brittle ... 30.11 94.41 .2047 Zinc. 779 7.15 Blue white .. Malleable 29.57 •X .2479 Zirconium . . . 3000 4.15 Gray white.. Brittle ... .06 40.00 .1499 170 H. L. DIXON COMPANY, PITTSBURG Temperature Chart Illustrating an exaggerated thermometer scale on which is shown the principal melting and freezing points and other important metallurgical temperatures. CENTIGRADE . OXY-MVDBOeENl_ FLAME ,'2000 eucTRic lampI „ FILAMENT isoo-g 1710 noo- = rUREIRON/lSOO-ISO- S TO ISOOLiso. STEELorl-3-A 1450_-g CF CARBON (^1425- r : -2700 LIGHT VELLOW MEA7/1100-1084. ‘J 1065“ FULL j*®®®-" YELLOW MEAT! _ _ 3 61 — (_8S0.--- U3NT RED NEAT'] ” SCALING HEAt/8S0- CRITICAL POINT A'730 IN STEEL OF-2 TO , I 2-4 CARBON. loooi-"«:^« FULL C«EHRY"'7oo Uo R tO HEAT DULL RED HEATfeaS—633 i 630 RED HEAT JUST visibleI?‘*- • = g-a«00 \_i 180 - WATER BOILING POINT IOO_.oo-^ 95- 44” ^ FREEZING POINT—0-0-1 -39 _ ^ LOWEST NATURAlI-62 -•’ TEMPERATURE^ -»oo •I82r LOWEST TEMPERATURE “267- ABSOLUTE -273' PAHRENHEIT. _3632 (RHODIUM 8t -3600 IVANADIOM 354S IRIDIUM ,2732 PALLADIUM .2642 NICKEL >2273 manganese }i222l9e3 COPPER jl949 GOLD 3 -1762 SILVER CENTIGRADE 5000* Tttc Ficune CivcN i6 the COWrCST PUBLISHED ESTIMATE or THE SUNS TEmPCPATURE 4000- ELECTRIC 3600 CALCIUM carbide; 3300 — 3000- 2275 . 22S0 • _,^ OoI 2<5ALUM1NIUM 1172 MAGNESIUM 001166 ANTIMONY 000 *^833 SULPHURfB.P) f—824 TELLURIUM ^^786 ZINC _^oo,67s meRCURY(B.P) ^^6 2i LEAD -600’6i2 CADMIUM ^511 BISMUTH -4S0 TIN 400 -356 LITHIUM 300 [^7^2I20F water 203 SODIUM PHOSPHORUS tn—32 OF WATER P:L-3 8 mercury -^oo -eo YET recorded -200 -300-296LIQUID AtR(Bi») - aoo .A4 r { yET reached -'^1 (DEWAR) ^-460 ZERO OXV-HYOROGEN^^^.4^ FLAME J-ZOOOiooe • 900 ELECTRIC lamp ': . FILAMENT yi800'a 3S0C 3 H )0 3500 7200 3100 3110 PLATINUM 3060 2900 }-2S00 27 00 2600 •2500 2*00 2300 2200 ZJOO •2000 1900 .tsoo .1700 1600 •500 AOO ->300 1200 •iico 1983 COPPER 1949 GOLD I7G2 SILVER 312i5 ALUMINIUM 766 ZINC G2I LEAD 450 TIN 212 OF WATER -32 OF WATER •296UQUiD AIRl 0 PI reached (DEWAR) 460 ZERO Courtesy of the “Industrial World*' 171 EVERYTHING FOR THE GLASSHOUSE Workshop Recipes Parting Sand Burnt sand scraped from tlie surface of castings. Loam Mixture of brick, clay and old foundry sand. Blacking for Moulds Charcoal powder; or, in some instances, fine coal dust. Black Wash Charcoal, plumbago and size. Mixture for Welding Steel 1 sal-amomac. 10 borax. Pounded together and fused until clear, when it is poured out, and, after cooling, reduced to powder. Rust-Joint Cement (Quickly Setting) 1 sal-amoniac in powder (by weight). 2 flour of sulphur. 80 iron borings, made to a paste with water. Rust-Joint Cement (Slowly Setting) 2 sal-amoniac. 1 flour of sulphur. 200 iron borings. The latter cement is the best if the joint is not reciuired for im¬ mediate use. Red-Lead Cement for Faced-Joints 1 white lead. 1 red lead, mixed with linseed oil to the proper consistency. Case-Hardening Place horn, hoof, bone-dust, or shreds of leather together with the article to be case-hardened, in an iron box subject to a blood red heat, then immerse the article in cold water. Case-Hardening with Prussiate of Potash Heat the article after polishing to a bright red, rub the surface over with prussiate of potash, allow it to cool to dull red, and immerse it in water. Case-Hardening Mixtures 3 prussiate of potash. 1 sal-amoniac, or 1 prussiate of potash. 2 sal-amoniac. 2 hone dust. Fluxes for Soldering or Welding Iron or steel.Borax or sal-amoniac. Tin iron.Resin or chloride of zinc. Copper and brass.Sal-amoniac or chloride of zinc. Zinc.Chloride of zinc. Lead.Tallow or resin. Lead and tin pipes.Resin and sweet oil. H. L. DIXON COMPANY, PITTSBURG Brazing The edges hied or scraped clean and bright, covered with spelter and powdered borax, and exposed in a clear fire to a heat sufficient to melt the solder. Glue Cement to Resist Moisture 1 glue . 1 black resin . % red ochre, or 4 of glue or 1 oxide of iron.. 1 of boiled oil (by weight).. > Mixed with least possible (luantity of water. I J . Glue to Resist Moisture One pound of glue melted in two quarts of skimmed milk. Marine Glue One of Indian rubber, 12 of mineral naphtha, or coal tar. Heat gently, mix, and add plenty of powdered shellac. Pour out on a slab to cool. When used, to be heated to about 250°. A Solvent for Rust. It is often very difficult and sometimes im¬ possible to remove rust from articles made of iron. Those which are most thickly coated are most easily cleaned by being immersed in a solu¬ tion, until saturated, of chloride of tin. The length of time they remain in this bath is determined by tbe thickness of the coating of rust. Generally 12 to 24 hours is long enough. The solution ought not to contain a great excess of acid, if the iron itself be not attacked. On taking them from the bath the articles are rinsed, first in water, then in ammonia, and quickly dried. The iron, when thus treated, has the appearance of dull silver. A simple polishing gives it its normal appearance. To Remove Rust from Steel. Brush the rusted steel with a paste composed of one-half ounce of cyanide of potassium, one-half ounce castile soap, one ounce whiting, and enough water to make a paste. Then wash the steel in a solution of one-half ounce cyanide of potas¬ sium in two ounces of water. To Preserve Steel from Rust. One caoutchouc, sixteen turpen¬ tine. Dissolve with a gentle heat, then add eight parts boiled oil. Mix by bringing them to the heat of boiling water; apply to the steel with a brush, in the way of varnish. It may be removed with turpentine. To Clean Brass. One Roche alum and 16 water. Mix. The articles to be cleaned must be made warm, then rubbed with the above mixture, and finished with fine tripoli. To Make Tight Steam Joints, Etc. Take white lead ground in oil, incorporate as much manganese (black oxide) as possible, adding a small portion of litharge. Knead it with the hand, dusting the board with red lead. The mass is made into a small roll and laid on the plate, first oiling the plate with linseed oil. It then can be screwed and pressed into position. 173 EVERYTHING FOR THE GLASSHOUSE The Screw and Its Power I Kent) The screw is an inclined plane wrapped around a cylinder in such a way that the height of the plane is parallel to the axis of the cylinder. If the screw is formed upon the internal surface of a hollow cylinder, it is usually called a nut. When force is applied to raise a weight or over¬ come a resistance by means of a screw and nut, either the screw or the nut may be fixed, the other being movable. The force is generally applied at the end of a wrench or lever-arm, or at the circumference of a wheel. If r = radius of the wheel or lever-arm, and p =pitch of the screw, or distance between threads that is, the height of the inclined plane, for one revolution of the screw, P = the applied force, and W = the resistance overcome, then, neglecting resistance due to friction, 2XP = Wp; W =: 6.283 Pr -f- p. The ratio of P to W is thus independent of the diameter of the screw. In actual screws, much of the power transmitted is lost through friction. Decimals of an Inch for each l-64th Fraction Decimal Fraction Decimal .015625 3 3 .515625 I .03125 .53125 3 .046875 . 3.5 .546875 1 .0625 9 .5625 5 .078125 3X .578125 3 .09375 .... . . 19 .59375 7 .109375 32 ........... 39 .609375 .125 64 .. % . .625 . 9 .140625 4 1 .640625 5 .15625 2.1 .65625 1 1 .171875 II . .671875 X . .1875 1 1 .6875 1 3 .203125 45 .703125 7 .21875 .. 14 .71875 1 5 .234375 4 7 .734375 .250 ji . .75 .265625 li. .765625 . _9 .28125 2^ .78125 1 9 .296875 .786875 5 .3125 . 13 .8125 .328125 u . .828125 1 1 .34375 14 . .84375 2 3 .359375 .859375 .375 ft . .875 2 5 .390625 n . .890625 1 3 .40625 2 9 .90625 2 7 .421875 H . .921875 .4375 .9375 2 9 .453125 . «1 .953125 1 5 .46875 bT . 3 1 .96875 U . .484375 .984375 .500 . .1 . . 174 H. L. DIXON COMPANY, PITTSBURG Screw-Threads, Sellers or U. S. Standard In 1864 a committee of the Franklin Institute recommended the adop¬ tion of the system of screw-heads and bolts which was devised by Mr. William Sellers, of Philadelphia. This same system was subsequently adopted as tbe standard by both the Army and Navy Departments of the United States and by the Master Mechanics’ and Master Car Builders’ Associations, so that it may now be regarded, and in fact is called, the United States Standard. The rule given by Mr. Sellers for proportioning the thread is as follows: Divide the pitch, or what is the same thing, the side of the thread, into eight equal parts; take off one part from the top and fill in one part in the bottom of the thread; then the flat top and bottom will equal one-eighth of the pitch, the wearing surface will be three-quarters of the pitch and the diameter of screw at bottom of thread will be expressed by the formulas. T^. , , , 1.299 Diameter of bolt = -, , . , No. threads per inch. For a sharp V thread with angle of 60° the formula is . t u 1 1.T33 Diameter ot bolt = — , , , . , No. of threads per inch. The angle of the thread in the Sellers system is 60°. In the Whitworth or English system, it is 55°, and the point and root of the thread are rounded. U. S. Standard Threads and Nuts Short Diam. of Nuts Long Diam. Hexigon Nuts Long Diam. Sq. Nuts 'A 1 9 3 2 1 1 n xi 5 1 y's 1 0 yy 63 ,^y 2 5 A 1 ? A 1 1 1 5 3 1 IX Iff lyV lA 1/4 IX lyV 111 lA m 2 yy IH IX 01 9 113 ^T6 2 A 9 9 2 05 3 2fV m 3_3_ Vs 2 2 H 23/ 311 03 1 3X 2 X Q5 7 ^ffy 2 H pi 4 . 5 ^3 ^ 3X 4.2 7 4yV 44i 3X K3 1 4X A 2 9 6 4^ 5X A1 7 5 Kl 3 7 1 5X m 5X fifl 8 X 7 3 ^3^ m Thickness of Nuts Diam. of Screw Thread per Inc X X 20 y®6 ys' 18 A X 16 y'y yV 14 A A 13 y? yV 12 X X 11 X X 10 A A 9 1 1 8 IX IX 7 IX IX 7 IX IX 6 IX IX 6 IX IX 6X IX IX 5 IX IX 5 2 2 4X 2X 2X 4X 2X 2X 4 2X 2X 4 3 3 3X 3X 3X 3X 3X 3X 3X 3X 3X 3 4 4 3 Diam. at Root of Thread .\rea of Bolt at Root of Th read .185 .026 .240 .045 .294 .067 .344 .092 .400 .125 .454 .161 .507 .201 .620 .301 .731 .419 .837 .550 .940 .693 1.065 .890 1.160 1.056 1.284 1.294 1.389 1.515 1.491 1.746 1.616 2.051 1.712 2.301 1.962 3.023 2.176 3.718 2.426 4.622 2.629 5.428 2.879 6.599 3.100 7.547 3.318 8.641 3.567 9.993 175 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 16 17 18 19 20 21 22 23 24 26 26 27 28 29 30 31 32 33 SA 36 36 37 38 39 40 YTHING FOR THE GLASSHOUSE Different Standards Wire Gauge in Use in the United States Dimensions of Sizes in Decimal Parts of an Inch American or Brown & Sharpe Birming¬ ham or Stub’s Wire Washburn- Moen Mfg. Co., Worcester, Mass. Imperial Wire Gauge Stub’s Steel Wire U. S. Standard for Plate .464 .46876 .432 .4376 .46 .464 .3938 .400 .40626 .40964 .426 .3626 .372 .376 .3648 .38 .3310 .348 .:34376 .32486 .34 .3066 .324 .3126 .2893 .3 .2830 .300 .227 .28126 .26763 .284 .2626 .276 .219 .266626 .22942 .269 .2437 .262 .212 .26 .20431 .238 .2263 .232 .207 .234376 .18194 .22 .2070 .212 .204 .21876 .16202 .203 .1920 .192 .201 .203126 .14428 .18 .1770 .176 .199 .1876 .12849 .166 .1620 .160 .197 .171876 .11443 .148 .1483 .144 .194 .16626 .10189 .134 .1360 .128 .191 .140626 .090742 .12 .1206 .116 .188 .126 .080808 .109 .1066 .104 .186 .109376 .071961 .096 .0916 .092 .182 .09376 .064084 .083 .0800 .080 .180 .078126 .067068 .072 .0720 .072 .178 .0703126 .06082 .066 .0626 .064 .176 .0626 .046267 .068 .0640 .066 .172 .06626 .040303 .049 .0476 .048 .168 .06 .03689 .042 .0410 .040 .164 .04376 .031961 .036 .0348 .036 .161 .0376 .028462 .032 .03176 .032 .167 .034376 .026347 .028 .0286 .028 .166 .03126 .022671 .026 .0268 .024 .163 .028126 .0201 .022 .0230 .022 .161 .026 .0179 .02 .0204 .020 .148 .021876 .01694 .018 .0181 .018 .146 .01876 .014196 .016 .0173 .0164 .143 .0171876 .012641 .014 .0162 .0149 .139 .016626 .011267 .013 .0160 .0136 .134 .0140626 .010026 .012 .0140 .0124 .127 .0126 .008928 .01 .0132 .0116 .120 .0109376 .00796 .009 .0128 .0108 .116 .01016626 .00708 .008 .0118 .0100 .112 .009376 .006304 .007 .0104 .0092 .110 .00869376 .006614 .006 .0096 .0084 .108 .0078126 .006 .004 .0090 .0076 .106 .00703126 .004463 .0068 .103 .006640626 .003966 .0060 .101 .00626 .003631 .0062 .099 .003144 .0048 .097 176 H. L. DIXON COMPANY. PITTSBURG Table of Circumference and Area of Circles Diam. Circum- .Area Diam. Circum- Area Diam. Circum- .Area in ference in in ference in in ference in Inches in Inches Inches Inches in Inches Inches Inches in Inches Inches 1 .785 .049 m 42.411 143.14 26| 84.037 562.00 1. 1.570 .196 13f 43.196 148.49 27 84.823 572.56 3 2.356 .441 14 43.982 153.94 21 \ 85.608 583.21 1 3.141 .785 14f 44.767 159.48 21 h 86.393 593.96 \\ 3.926 1.227 141 45.553 165.13 27 f 87.179 604.81 U 4.712 1.767 14f 46.338 170.87 28 87.964 615.75 If 5.497 2.405 15 47.123 176.71 281 88.750 626.80 2 6.283 3.141 15f 47.909 182.65 28? 89.535 637.94 2i 7.068 3.976 15i 48.694 188.69 28f 1»0.320 649.18 n 7.853 4.908 15| 49.480 194.83 29 91.106 660.52 2| 8.639 5.939 16 50.265 201.06 29 ?j 91.891 671.96 9.424 7.068 16f 51.050 207.39 29 .V 92.677 683.49 10.210 8.295 161 51.836 213.82 29f 93.462 695.13 sl 10.995 9.621 16f 52.621 220.35 30 94.247 706.86 3| 11.781 11.045 17 53.407 226.98 301 95.033 718.69 4 12.566 12.566 171 54.192 233.71 301 96.818 730.62 41 13.351 14.186 171 54.977 240.53 30| 96.604 742.64 41- 14.137 15.904 17f 55.763 247.45 31 97.389 754.77 4| 14.922 17.721 18 56.548 254.47 31) 98.174 766.99 5 15.708 19.635 181 57 334 261.58 31? 98.960 779.31 61 16.493 21.648 181 58.119 268.80 311 99.745 791.73 51 17.278 23.758 18f 58.904 276.12 32 100.631 804.25 6| 18.064 25.967 19 59.690 283.53 32? 101.316 816.86 6 18.849 28.274 191 60.475 291.04 32.1 102.102 829.58 6| 19.635 30.680 191 61.261 298.65 32f 102.887 842.39 61 20.420 33.183 19f 62.046 306.36 33 103.673 855.30 6f 21.205 35.785 20 62.831 314.16 331 104.458 868.31 7 21.991 38.485 201 63.617 322.06 331 105.243 881.41 71 22.776 41.282 20.1 64.402 330.06 33| 106.029 894.62 71 23.561 44.179 20f 65.188 338.16 34 106.814 907.92 7| 24.:347 47.173 21 65.973 346.36 341 107.600 921.32 s'" 25.132 50.265 211 66.758 364.66 34? 108.385 934.82 8t 25.918 53.456 2U 67.544 3()3.05 34f 109.170 !)48.42 81 26.703 56.745 21f 68.329 371.54 36 109.956 962.11 8| 27.488 60.132 22 69.115 380.13 351 110.741 975.91 9 28.274 63.617 221 69.900 388.82 351 111.527 989.80 29.059 67.201 22i 70.685 397.61 35f 112.312 1003.8 91 29.845 70.882 22f 71.471 406.49 36 113.097 1017.9 9| 30.630 74.662 23 72.256 415.48 361 113.883 1032.1 10 31.415 78.540 231 73.042 424.56 361 114.668 1046.3 lOi 32.201 82.516 231 73.827 433.74 36| 115.454 1060.7 101 32.986 86.590 23| 74.612 443.01 37 116.239 1075.2 io| 33.772 90.763 24 75.398 452.39 371 117.024 1089.8 11 34.557 95.033 24? 76.183 461.86 371 117.810 1104.5 111 35.342 99.402 241 76.969 471.44 37f 118.596 1119.2 111 36.128 103.87 24f 77.754 481.11 38 119.381 1134.1 Ilf 36.913 108.43 25 78.53‘) 490.87 381 120.166 1149.1 12^ 37.699 113.10 251 79.325 500.74 381 120.951 1164.2 121 38.484 117.86 251 80.110 510.71 38| 121.737 1179.3 121 39.269 122.72 25f 80.896 520.77 39 122.522 1194.6 12f 40.055 127.68 81.681 530,93 391 123.308 1210.0 13 40.840 132.73 261 82.466 541.19 391 124.093 1225.4 131 1 41.626 1 137.89 261 83.252 551.55 39f 124.878 1241.0 177 :ii Dial in nch 40 40 40. 40 41 41 41 41 42 42 42 42 48 48 43 48 44 44 44 44: 46 45 45 45: 46 46 46 : 46 47 47 47 47 48 48 48 48 49 49 49 49 50 50 50 50 51 51 61 51 52 52 52 52 58 VERYTHING FOR THE GLASSHOUSE Table of Liinference and Area of Circles—Continued Circum¬ ference in Inches .-Xrea in Inches Diani. in Inches Circum¬ ference in Inches .“Xrea in Inches Diam. in Inches Circum¬ ference in Inches -Xrea in Inches 125.664 1256.6 53|: 167.290 2227.0 66} 208.916 3473.2 126.449 1272.4 63^ 168.075 2248.0 661 209.701 3499.4 127.235 1288.2 53| 168.861 2269.1 67 210.487 3525.7 128.020 1304.2 54 169.646 2290.2 67} 211.272 3552.0 128.805 1320.3 54} 170.431 2311.5 67} 212.058 3578.5 129.591 1336.4 544 171.217 2332.8 67f 212.843 3605.0 130.376 1352.7 54f 172.002 2354.3 68 213.628 3631.7 131.161 1369.0 55 172.788 2375.8 68} 214.414 3658.4 131.947 1385.4 55} 173.573 2397.5 68} 215.199 3685.3 132.732 1402.0 554 174.358 2419 2 68| 215.984 3712.2 133.518 1418.6 55| 175.144 2441.1 69 216.770 3739.3 134.303 1436.4 56 175.929 2463.0 69} 217.555 3766.4 135.088 1452.2 56} 176.715 2485.0 69} 218.341 3793.7 135.874 1469.1 564 177.500 2507.2 69| 219.126 3821.0 136.659 1486.2 564 178.285 2529.4 70 219.911 3848.5 137.445 1503.3 57 175).071 2551.8 70} 220.697 3876.0 138.230 1620.5 57} 179.856 2574.2 70} 221.482 3903.6 139.015 1537.9 574 180.642 2596.7 70| 222.268 3931.4 139.801 1555.3 571 181.427 2619.4 71 223.053 3959.2 140.586 1572.8 58 182.212 2642.1 71} 223.838 3987.1 141.372 1590.4 58] 182.998 2664.9 71} 224.624 4015.2 142.157 1608.2 58} 183.783 2687.8 71| 225.409 4043.3 142.942 1626.0 581 184.569 2710.9 72 226.195 4071.5 143.728 1643.9 59 185.354 2734.0 72} 226.980 4099.8 144.613 1661.9 69} 186.139 2757.2 72} 227.765 4128.2 145.299 1680.0 594 186.925 2780.5 72f 228.551 4156.8 146.084 1693.2 594 187.710 2803.9 73 229.336 4185.4 146.869 1716.5 (40 188.496 2827.4 73} 230.122 4214.1 147.655 1734.9 60} 189.281 2851.0 73} 230.907 4242.9 148.440 1753.5 604 190.0(56 2874.8 73} 231.692 4271.8 149.226 1772.1 604 190.852 2898.6 74 232.478 4300.8 150.011 1790.8 61 191.637 2922.5 74} 233.263 432‘».9 150.796 1809.6 61} 192.423 2946.5 74} 234.049 4359.2 151.582 1828.5 614 193.208 2970.6 741 234.834 4388.5 152.367 1847.5 61} 193.993 2994.8 75 235.619 4417.9 153.153 1866.5 62 194.779 3019.1 75} 236.405 4447.4 153.938 1885.7 62} 195.5(54 3043.5 75} 237.190 4477.0 154.723 1905.0 62} 196.350 3068.0 75| 237.976 4506.7 155.509 1924.4 62| 197.135 3092.6 76 238.761 4536.5 156.294 1943.9 63 197.920 3117.2 76} 239.546 4566.4 167.080 1963.5 6^ 198.706 3142.0 76} 240.332 4596.3 157.865 1983.2 634 199.491 3166.9 76| 241.117 4626.4 158.650 2003.0 63| 200.277 3191.9 77 241.903 4656.6 169.436 2022.8 (>4 201.0(52 3217.0 77} 242.688 4686.9 160.221 2042.8 64} 201.847 3242.2 77 } 243.473 4717.3 161.007 2062.i) 64.4 202.633 3267.5 77} 244.25'.> 4747.8 161.792 2083.1 ()44 203.418 3292.8 78 245.044 4778.4 162.577 2103.3 65 204.204 3318.3 78} 245.830 4809.0 1(>3.863 2123.7 65) 204.989 3343.9 78} 246.615 4839.8 164.148 2144.2 65} 205.774 3369.(5 78 ^ 247.400 4870.7 164.934 2164.8 (551 20(5.560 3395.3 79 248.186 4‘>01.7 165.719 2185.4 66 207.345 3421.2 79} 248. a 12-ply is required. To find the width of a four-ply belt, required economically to trans¬ mit a given horse power, at a given belt speed per minute: Multiply the given horse power by 800, and divide the result by the given speed. To find the width of a six-ply required: Multiply the horse power by 533 and divide the result by the belt speed. To find the width of an eight-ply required: Multiply the horse power by 457 and divide the result by the belt speed. To find the width of ten-ply required: Multiply the horse power by 400 and divide the result by the belt speed. To find the width of a twelve-ply required: Multiply the horse power by 356 and divide the result by the belt speed. To find the length of an open belt: Add the diameter of the two pulleys together, multiply by 3 1/7, divide the product by 2, add to the result twice the distance between centres of the shafts and the product will be the required length. Horse Power of Leather Belting Transmitted with Safety at an Assured Tension of 50 Pounds Per Inch of Width for Single Belt. 100 Pounds for Double Belt Formulas: D = Diameter of pulley in feet. R = Revolutions per minute. W= Width of belt in inches. 50 for single belt 1 100 for double belt H. P. = Horse power transmitted. D X 3.1416 X R X W X C 33000 = H. P. D = Diameter in inches. R = Revolutions per minute. W = Width of belt in inches. C = 2520 = Constant. H. P. = Horse power transmitted. 185 EVERYTHING FOR THE GLASSHOUSE Single Belting I) X K X \V ‘2750 H. P. The transmitting efficiency of double belts of average thickness is to that of single belts as 10 is to 7; hence the formulas for double belting would be: — Double Belting D X R X \V 1926 = H. P. The horse power to be transmitted, and diameter of pulley being given, to find the width of belt required;— Single Belt W = H. P. X 2750 D X R Double Belt W H. P. X 1925 D X R The horse power and width of belt being given, to find the diameter of pulleys:— Single Belt _ H. P. X 2750 “ R X W Double Belt _ H. P. X 1925 ~ R X W The horse power, diameter of the pulley and width of belt being given, to find the number of revolutions necessary:— Double Belt _ H.P. X 1925 I) X W In formulating the foregoing rules, it has been assumed that the belts are run about horizontal, and that the arc of contact is the semi-circumference. Any reduction in the arc of contact will necessitate a proportionate reduction of the tabulated horse power. If, however, the pulleys are of different diameters, and the arc of contact is less than the semi-circumference, the rules must be modified accordingly. For open belts and pulleys of different diameters, the arc of contact is less than 180° on the smaller pulley, and a different constant, to be taken from the following table, must be substituted in the foregoing formulas. Single Belt _ H. P. X 2750 “ D X W 186 H. L. DIXON COMPANY, PITTSBURG Measure the length of the arc of contact on the smaller pulley, and divide it by the circumference of the pulley. Find the fraction in the second column which corresponds nearest to this result, and opposite this, its corresponding constant. Degrees Fraction of Circumference Ratio Single Belt Constant Double Belt Constant 90 2.21 6080 4250 112 >^ = .3125 1.72 4730 3310 120 = .3333 1.6 4400 3080 135 CO II 1.4 3850 2700 160 = .4167 1.24 3410 2390 157>^ tV = .4375 1.17 3220 2250 180 to 270 ^ to ^ = .5 to .75 1 . 2750 1925 If the belt is crossed and the arc of contact is greater than the semi¬ circumference, of course more power could be transmitted by the pulley; but only by increasing the tension so as to overtax the belt. By multiplying the constant for the semi-circumference, by the ratios of friction and pressure given in the third column of above table, the constants for every case likely to occur in practice are obtained. 187 Table Giving Horse Power Transmission by Belts When the Speed and Width of Belt are Given EVERYTHING FOR THE GLASSHOUSE C/) W X u z z H •4 Urn CQ b O X H g ! ^ . o iO o lO O r- lO o o o iO 00 o iO mH OJ OJ CO CO iC’ ■to t'- GO o 1—( CM MM f-H Oi CO 00 OQ r- CO o iO CO f- 05 o 04 CM OJ OJ CO iO to to c- 05 o Jh CD 00 C<3 to o o to o 00 to o o o o o X OJ CO CO o to t- 00 05 o t' o Tt* >:c o? 05 CM o 00 t- X C^l CO CO lO to t'* c- 00 :c oa iO 00 oa r- o to CM iO CM o 05 iCi X j OJ OJ CO CO lO to to l> lO o C<1 iO 00 oa iO o iO ?'• o r- CM X 1 1-H OJ O'J CO CO CO iO iC to JIh’ 00 00 o oa iC 00 o 00 o lO o iO o X mH OJ OJ OJ CO CO lO CD CO to t'- a: i-H CO iO> 00 1—i (M to o t- X mH (M G^J (M CO ai 55t (M CO iO> to c- 05 1—H (M lO 00 CM IC on X 1-^ C^l 04 OJ CO Oh' n\ OQ 00 lO to C-- 05 O 05 X aJ rH OQ OQ CO CO iC to t- i- 00 o 1“^ 04 X 0) 1 ti.s o o o o o o o o o o o 8 g s g g 8 g 8 g to 00 25 00 k > M- Of) iO o (/) C k. 1-M 1—< CM CM CM CO CO iO a. 188 To find the speed in feet per minute, multiply the circumference of pulley in feet by the number of revolutions. EVERYTHIN G FOR THE GLASSHOUSE Gearing In general the term “gearing” is applied to all parts of machinery by which motion is transmitted; especially is it employed for wheels whether friction or tooth. Tooth wheels, are “in gear” when their teeth are engaged together; “out of gear” when separated. Spur Gears are wheels with the teeth or cogs ranged round the outer or inner surface of the rim, in the direction of the radii from the centre, and their action may be regarded as that of two cylinders rolling upon one another. Bevel Gears are wheels, the teeth of which are placed upon the outer periphery in a direction verging to the apex of a cone and their action is similar to that of two cones rolling upon each other. When two bevel gears of same diameter work together at an angle of 45° they are called Mitre Wheels. The teeth are called “teeth” when they are of one and the same piece as the body of the wheel, and “cogs” when they are of separate material. Wheels in whose rim “cogs” are inserted are called Mortise Wheels. The straight line drawn from centre to centre of a pair of wheels is called the “line of centres.” The pitch-line, by which the size of a wheel is always given, represents, as noted above, the touching of two cylinders rolling upon one another, and is the line or circle on which the pitch of teeth is measured. The pitch is the distance between the centres of two adjacent teeth measured at the pitch line. The circular pitch of a gear wheel is the distance in inches measured on the pitch circle from the centre of one tooth to the centre of the next tooth. If the distance of the teeth of a gear thus measured were 2j/2 inches we would say that the circular pitch was 2 j /2 inches. Let P = Circular pitch. D = Diameter of pitch circle in inches. C = Circumference of pitch circle in inches. N = Number of teeth, n = 3.1416. C nD C = P N or nD Addendum = .3 P C nD N p P T, PN C n n Root = .4 P Thickness of teeth for cut gear = .5 P; for cast gear .48 P. The diametral pitch of a gear wheel is the number of teeth in the wheel divided by the diameter of the pitch circle in inches, or, it is the number of teeth on the circumference of the gear wheel for one inch diameter of pitch circle. 189 EVERYTHING FOR THE GLASSHOUSE A gear with a pitch diameter of 5 inches and having 40 teeth, is 8 pitch; one with the same pitch diameter and having 70 teeth, is 14 pitch. In the gear of 8 pitch there are 8 teeth on the circumference for each inch of the diameter of the pitch circle; and in one of 14 pitch there are 14 teeth on the circumference for each inch of the diameter of the pitch circle. Let P = Diametral Pitch. D = Diameter of pitch circle in inches. N = Number of teeth, d = Outside diameter. L = Length of tooth, t = Thickness of tooth. N = P. I). The circular pitch corresponding to any diametral pitch may be found by dividing 3.1416 by the diametral pitch; and the diametral pitch corre¬ sponding to any circular pitch may be found by dividing 3.1416 by the circular pitch. (a) If the diametral pitch of a gear is six, what is the corresponding circular pitch? (b) If the circular pitch is 1.5708 inches, what is the corresponding diametral pitch? (a) 3.1416 6 = .5236 inches (b) 3.1416 _ 1.5708 “ Diametral Pitches with their Corresponding Circular Pitches Diametral Pitch or Teeth Per Inch in Diameter Corresponding Circular Pitch Diametral Pitch or Teeth Per Inch in Diameter Corresponding Circular Pitch 1 3.1416 8 .3927 2 1.5708 9 .3491 3 1.0472 10 .3142 4 .7854 12 .2618 5 .6283 14 .2244 6 .5236 16 .1963 7 .4488 20 .1571 To find the horse power of spur gearing made of good cast iron; PXFXDXR_ 600 Where P = Pitch of wheel in inches. P' = Face in inches. D = Diameter in inches. R = Revolutions per minute. 190 I H. L. DIXON COMPANY, PITTSBURG Electricity Electrical Units Volt: The unit of electrical motive force. Force required to send one ampere of current through one ohm of resistance. Ohm: Unit of resistance. The resistance offered to the passage of one ampere, when impelled by one volt. Ampere: Unit of current. The current which one volt can send through a resistance of one ohm. Coulomb: Unit of quantity. Quantity of current which, impelled by one volt, would pass through one ohm in one second. Farad: Unit of capacity. A conductor or condenser which will hold one coulomb under the pressure of one volt. Joule: Unit of work. The work done by one watt in one second. Watt: The unit of electrical energy, and is the product of ampere and volt. That is, one ampere of current flowing under a pressure of one volt gives one watt of energy. Useful Rules for Simple Electrical Calculations One electrical horse power is equal to 746 watts. One Kilowatt is equal to 1,000 watts. To find the watts consumed in a given electrical circuit, such as a lamp, multiply the volts by the amperes. To find the volts, divide the watts by the amperes. To find the amperes, divide the watts by the volts. To find the electrical horse power required by a lamp, divide the watts of the lamp by 746. To find the number of lamps that can be supplied by one electrical horse power of energy, divide 746 by the watts of the lamp. To find the electrical horse power necessary, multiply the watts per lamp by the number of lamps and divide by 746. To find the mechanical horse power necessary to generate the required electrical horse power, divide the latter by the efficiency of the generator. To find the amperes of a given circuit, of which the volts and ohms resistance are known, divide the volts by the ohms. To find the volts, when the amperes and watts are known, multiply the amperes by the ohms. To find the resistance in ohms, when the volts and amperes are known, divide the volts by the amperes. Equivalents of Electrical Units (Hering) 1 Kilowatt = 1000 Watts. 1 Kilowatt = 1.34 horse power. 1 Kilowatt = 44257 foot pounds per minute. 1 Kilowatt = 56.87 B. T. U. per minute. 1 Horse power = 746 Watts. 1 Horse power = 33,000 foot pounds per minute. 1 Horse power = 42.41 B. T. U. per minute. 1 B. T. U. (British Thermal Unit) = 778 foot pounds. 1 B. T. U. = 0.2930 Watt-hours. Relation of Speed, Alternations and Number of Poles in A. C. Generators Alternations per minute = Number of Poles and revolutions per minute. Cycles per second = Alternations per minute divided by 120. 191 EVERYTHING FOR THE GLASSHOUSE Air Useful Notes Pertaining to Blowers, Fans and Compressors A ir is a mechanical mixture of the gases oxygen and nitrogen; 20.7 parts oxygen and 79.3 parts nitrogen by volume, 23 parts oxygen “■ and 77 parts nitrogen by weight. The weight of pure air at 32° F. and a barometric pressure of 29.92 inches of mercury, or 14.6963 pounds per square inch is .080728 pounds per cubic foot. Volume of one pound 12.387 cubic feet. At any other temperature and barometric pressure its weight in pounds per cubic foot is: . _ 1.3253 X B. “ 459.2+ T. Where B = Height of barometric. T = Temperature Fahrenheit. If both the temperature and pressure vary, the weight of a cubic foot of air is found by dividing the absolute pressure by the absolute temperature multiplied by 2.7093. Specific heat of air is .2377, or nearly one-fourth that of water. In reheating compressed air one pound of coal will produce one horse power. Compressed air, under a pressure of 75 pounds in the receiver, will flow into the atmosphere at a velocity of 658 feet a second. The variation is so slight under different pressures, that this velocity can be used for all calculations between 30 and 100 pounds gauge. The friction loss in transmitting air is nearly as the square of the velocity and directly as the length of the line. In a three-inch pipe line 2,500 feet long, the ma.ximum velocity should not exceed 1,500 feet per minute, when the pressure at the inlet is less than 100 pounds. If the line is 7,000 feet long, the velocity should not e.xceed 1,000 feet per minute, when the pressure at the inlet is less than 100 pounds. In a six-inch pipe line 2,500 feet long, under the same conditions the velocity may be increased to 2,500 feet per minute, but if the line is 7,000 feet long, it should not exceed 1,500 feet per minute. In pipe lines smaller than the above, the velocity should be corre¬ spondingly diminished, but may be increased as the diameter of the line increases. A friction loss of 10 per cent of the absolute pressure represents only a loss of three per cent in power, due to the fact that with decreased pressure the volume is increased nearly 11 per cent. 192 H. L. DIXON COMPANY, PITTSBURG Volume and Density of Air at Various Temperatures (American Blower Co.) Temper¬ ature Degrees Volume of I lb. of Air at Atmospheric Pressure of 14.7 lbs. Cubic Feet Density or Weight of I cubic foot of Air at 14.7 lbs. Lbs. Temper¬ ature Degrees Volume of 1 lb. of Air at Atmospheric Pressure of 14.7 lbs. Cubic Feet Density or Weight of I cubic foot of Air at 14.7 lbs. Lbs. Temper¬ ature Degrees Volume of I lb. of Air at Atmospheric Pressure of 14.7 lbs. Cubic Feet Density or Weight of I cubic foot of Air at 14.7 lbs. Lbs. 0 11.683 .086331 220 17.111 .068442 676 26.031 .038416 32 12.387 .080728 240 17.612 .066774 600 26.669 .037610 40 12.686 .079439 260 18.116 .066200 660 27.916 .036822 60 12.840 .077884 280 18.621 .063710 700 29.171 .034280 62 13.141 .076097 300 19.121 .062297 760 30.428 .032866 70 13.342 .074960 320 19.624 .060969 800 31.684 .031661 80 13.693 .073666 340 20.126 .049686 860 32.941 .030368 90 13.846 .072230 360 20.630 .048476 900 34.197 .029242 100 14.096 .070942 380 21.131 .047323 960 36.464 .028206 120 14.692 .068600 400 21.634 .0462231 1000 36.811 .027241 140 16.100 .066221 426 22.262 .044920 1600 49.376 .020296 160 16.603 .064088 460 22.890 .043686! 2000 61.940 .016172 180 16.106 .062090 476 23.618 .042620! 2600 74.666 .013441 200 16.606 .060210 600 24.146 .041414 3000 87.130 .011499 210 16.860 .069313 626 24.776 .040364 1 212 16.910 .069136 _ 660 26.403 .039366i _ In the following formulas: V = velocity in feet per minute, A = area of pipe in inches, and Q =: cubic feet of compressed air. ^ a X V ^ ^ Q X 144 , ^ Q X 144 ^144 V a Q X number of atmospheres = cubic feet of free air. Every increase of 20 degrees F. in the temperature of the atmos¬ phere almost doubles its capacity for moisture; thus atmosphere at 32 degrees F. will sustain 2.1 grains of transparent vapor, at 52 degrees, 4.2 grains, and at 72 degrees, 8.6 grains. Fans and Blowers (Kent) Two fans mounted on one shaft will be found more useful and con¬ venient than one wide fan, as in such an arrangement twice the area of inlet opening is obtained as compared with a single fan. Such an arrange¬ ment may be adopted where occasionally half the full quantity of air is required, as one of them may be put out of gear, thus saving power. The head or pressure is increased by increasing the number of revo¬ lutions of the fan. Experiments have demonstrated that there is no practical difference between the efficiencies of blowers with curved blades and those with straight radial ones. From 65% to 75% of the power expended on the blower is received back. The greatest amount of power often used to run a fan is not due to the fan itself, but to the method of selecting, erecting and piping it. 193 EVERYTHING FOR THE GLASSHOUSE CO (U a • vH pH c U < 73 QJ c» CD (H a S' o u G O o u ai W O S_I hJ (J m z c o <; U a; * >* 5 Xi 73 O) CO P u a> Ui P CO (/) (U Ui Ph (/) 03 o J w pL, I—t Ph o w N 00 CO 1*H 16 W 1 10 05 OO c— CD 40 00 00 ::^ w w l-f\ 1—1 tH ad I ai. " rH O » ?1 « 05 irt jC •OC^CO?Di^O^C* 3 ?D^C400400400 40 QOOO< 122 ^CvJ0040t-0540»-405< 40 00 ^ i-hCv 1 *h*< 404000 M<__ - __ ^ -X .,-C -r? 5^1 ^ ‘^ScSmSo -h^wcooo ►^•A/^.-i'^'^'36FHCCC5t*40 40 40 00oS THi-c^l^^O>M 0500 oO*Hti T-tT-tC>3C'WOOC<| 40 QOO^^ ^00*^ CD OW 0500 C 0 ’'i'i-t 0000 40 OOOQQ Ol t- T-t 051-1 CD r- t'- ^ O Q w 2 ^ 00 '^C-W 0500 OC 000 '®O ^ -H 1—I O'! 40 f t-^ 1-H 1^ oo t— t|XI 44 V/J^^ jOUISSC^ 9 ;nui[^ J 9 d jiy a 9 J^ JO 199^^1 oiqn^ ui 9uin[oX^ juoiBAinbg W 40 f-ooooooQOQQQ ; ti (M ^ '■ SmSi'c^SSSSSS i-HO0®O0'1!*‘C-’^®QCD ^ O) OO 40 ^ 40 OlOQOQOOQQQO 40 l- 0 i 0 p 40 OOOQQ 1^ — WC'JOO-riO^OO i-^^WWCQ«^iO®OOC 3 194 H. L. DIXON COMPANY, PITTSBURG Weights of Galvanized Iron Pipe per Lineal Foot Diameter GAUGE OF IRON—Numbers ui rjpes In Inches 18 i 20 22 24 26 3 2X 1/ 1/ 1/ 1 4 2/ 1/ 1/ 1/ 6 3^ 2/ 2 1/ 1/ 6 3|^ 3 2/ 2 ■ 1/ 7 3/ 2/ 2/ 2 8 5X 4 3 2/ 2/ 9 6^ 4/ 3/ 3 2/ 10 6-^ 4/ 3/ 3/ 2/ 11 614: 5/ 3/ 3/ 2/ 12 5/ 4/ 3/ 3 13 8 6/ 4/ 4 3/ 14 6/ 4/ 4/ 3/ 16 9X 5/ 4/ 3/ 16 9^ 7/ 5/ 5 4 17 lOX 8 6 5/ 4/ 18 8/ 6/ 5/ 4/ 19 ii>^ 9 6/ 6/ 4/ 20 12 9/ 7 6 5/ 21 12>4 9/ 7/ 6/ 5/ 22 13^ 10/ 7/ 6/ 5/ 23 14 11 8/ 7 6 24 143/ 11/ 8/ 7/ 6/ 26 16/ 12/ 9/ 7/ 6/ 28 16/ 13/ 9/ 8/ 7 30 18 14 10/ 9 7/ 32 19/ 15 11/ 9/ 8 34 20/ 15/ 12 10/ 8/ 36 21/ 16/ 12/ 10/ 9 38 22/ 18 13/ 11/ 9/ 40 24 18/ 14 12 10 42 25 19/ 14/ 12/ 10/ 44 26/ 20/ 15/ 13 11 46 27/ 21/ 16 13/ 11/ 48 28/ 22/ 16/ 14/ 12 60 29/ 23 17/ 15 12/ 62 31/ 24/ 18/ 64 32/ 25 18/ 56 33/ 26 19 58 35 26/ 20/ 60 36/ 27/ 20/ 63 38/ 29 21/ • ■ • • 66 40 30/ 22/ 69 41/ 32/ 23/ .... 72 43/ 33/ 25 .... 195 Forced Draft Capacity Table for Blowers 18 lb. Air per one lb. Coal. 34.5 lb. Water EVERYTHING FOR THE GLASSHOUSE OJ n Oh — O'. CD C o a! O U re —' o re o W pasdg iaAvoja aAUQ 04 •d 'H'a^Bja CO 0 lO CQ 00 CD lO lO CO (M t- iC d H J3d jaje^W -sqa e’tt; Jnofj jad " UOtJEJOdEAg 0 CD 0 0 0 0 0 0 0 Da 1 —H Ci CO 00 OQ CD' 00 ca 03 iO 0 (M 00 1-H ca CO CD Oi ■JnoH d H j.ad IB 03 00 CD zo 03 CO CO iO Da CO CD Oi CO ir- 00 •qT c /(jiDEdE 3 03 Da J^nog d H IE 03 -qq aad Jiv ’4} •na tSS ‘JnoH jad [Eoq 'sqq 0 03 0 00 CD iC iO 10 c; CO 00 CD CD t-* lO 03 CO CD 00 0 £ Ph’ o V, , OJ S Ci.1 cx _ . re O - U u Da ITj (D 0 Uh 0 03 O* a 6 03 05 CD 03 V- u. T—^ < CJ •4^ - mH mH mH mH Xjaqduag je qjpLW ' DaDaco-'^'iocDC'CXJc;. soqouj I99qA\ J 9491 UBIQ ■xoo34ca503CDa:co mh C3 03 03 00 J9A\0|g JO ozig ^03 00-^10 CD t- XC:: 196 Flow of Air Through Orifices (American Blower Co.) Flow is expressed in cubic feet per minute, and is assumed to take place from a receiver or other vessel in which air is I H. L. DIXON COMPANY, PITTSBURG V x; ci 4-* , H "S 42 u G 12 *Sd o O ZO 4—* rt i-H X C rt r“ 4-4 s C/2 C/2 t/3 12 (D ct D 42 T3 G >• ’5 ? u a; G C o lO iO 00 t'- iO CP r-H 05 on CD iO CP CO o CP on iO 00 CD iO CO ^H o <05 rx) CD CP <05 t> CP rH f- lO CO iO t- 05 1-H CO iO CD 00 CP (X) CO n* iC t-* CP CD rH rH rH t-H CP CP CO CO TiH iO iO 00 o t-H (M CO iO CD 00 05 ^H CO CD 00 rH 04 id c- o CO CD Oi OP iO CX) 1-H t-- O CD IC t-H CD CP oa CP CO iO CD £> 05 o CO iO 05 CO CD rH CP CD (05 rH rH rH rH CP (M CO CO CO CO t- lO CO CO i6 (05 CP CD o 00 iC CD 00 iO o CD CO 00 CD lO CO 1-H o (X> CO o iC o ('• rH (05 t-H OJ CO iO lO CD o 00 o CP iC CD o o to rH rH rH rH 04 04 0^ CP OP iO CN OP on UtJ CO o rH PO r^- 00 04 rH oo 05 t-H c: 00 CO (X) CO <04 CD o CO c- t-H t-H rH CP CO CO O o 00 05 rH rH CO rH rH rH rH CO iC o c- OP , t-H OP iC Of) CO* CD* 05 04 n- CO rH <05 id CD 04 CO CD cn CO CD 05 OJ CD 05 CP 05 <05 on lO (X) t-H rH CXD '^H t-H CP 00 05 04 CD (05 o CP rH rH rH t-H <04 CP <04 L'- 1 OP C' 1 CP CP CO CO iO CD (05 o CP CO iC ! t-H t-H ^ t iO Oi 00 CO c: 00 o v~ CD iO lO CO 04 OP iC 00 ^H o CO CD 05 1/0 CO 05 t-H CO CP 00* T^ ^H (M CP <04 CP 00 iC lO CXJ 00 OP CO lO CD on CN CO CD 05 CP iO 00 ^H iO rH i> CD iO 04 i> CD CO OP CO iO CD <05 o rH CO lO <05 cc CD rH 04 CD C5 rH t-H tH CP 04 CO CO CO CO lO fM OP iO 00 CD 05 04 uo CO rH 05 iO 00 CD CO CD <05 CO CD <05 04 CD 05 <04 <05 05 00 iO oo rH rH 00 r-H ^H CP CP CP CO CO lO CD OO <05 w U a;T3 a c oa CO -TtH lO CD t- 00 <05 o CP iO 00 o -># lO 00 O Feet Sec( rH t-H t-H t-H CP CP CP 04 CO 198 E H. L. DIXON COMPANY, PITTSBURG Quantity of Air of a Given Density Delivered by a Fan (Kent) Total area of nozzles in square feet multiplied by velocity in feet per minute corresponding to density (see table) equals air delivered in cubic feet per minute. Density Ounces Per Square Inch Velocity Feet Per Si in. Density Ounces Per Square Inch Velocity Feet Per Slin. Density Ounces Per Square Inch Velocity Feet Per Min. 1 5000 5 11000 9 15000 2 7000 6 12260 10 15800 3 8600 7 13200 11 16500 4 10000 8 14150 12 17300 Comparative Efficiency of Fans and Positive Blowers (H. M. Howe, Trans. A. I. M. E. x 482). Experiments with fans and positive (Baker) blowers working at moderately low pressures, under 20 ounces, show that they work more efficiently at a given pressure when delivering large volumes (i. e. when working nearly up to their maximum capacity) than when delivering comparatively small volumes. Therefore, when great variations in the quantity and pressure of blast required are liable to arise, the highest efficiency would be obtained by having a number of blowers, always driving them up to their full capacity, and regulating the amount of blast by altering the number of blowers at work, instead of having one or two very large blowers and regulating the amount of blast by the speed of the blowers. Eor a given speed of a fan, any diminution in the size of the blast- orifice decreases the consumption of power and at the same time raises the pressure of the blast; but it increases the consumption of power per unit of orifice for a given pressure of blast. When the orifice has been reduced to the normal size for any given fan, further diminishing it causes but slight elevation of the blast pressure; and, when the orifice becomes comparatively small, further diminishing it causes no sensible elevation of the blast pressure, which remains practically constant, even when the orifice is entirely closed. Many of the failures of fans have been due to too low speed, to too small pulleys, to improper fastening of belts, or to the belts being too nearly vertical; in brief, to bad mechanical arrangement, rather than to inherent defects in the principles of the machine. If several fans are used, it is probably essential to high efficiency to provide a separate blast-pipe for each (at least if the fans are of different size or speed) while any number of positive blowers may deliver into the same pipe without lowering their efficiency. Formula for Calculating Friction Losses Pj= Absolute initial air pressure (lbs.) P 2 = Absolute terminal air pressure (lbs.) V = Free air equivalent in cu. ft. per min. of volume passing through pipe. L = Length of pipe (feet) A = Diameter of pipe (inches) Formula p 2 _p 2 _ .0 Q06v^L ^2 ~ A® 199 EVERYTHING FOR THE GLASSHOUSE Loss of Air Pressure in Ounces per Square Inch for Varying Velocities and Varying Diameters of Pipes (American Blower Co.) Diameter OE Pipe in Inches Velocity of Air Feet per Minute 1 2 3 4 5 6 . 7 8 Loss OF Pressure in Ounces 600 .400 .200 .133 .100 .080 .067 .057 .060 1,200 1.600 .800 .533 .400 .320 .267 .229 .200 1,800 3.600 1.800 1.200 .900 .720 .600 .514 .450 2,400 6.400 3.200 2.133 1.600 1.280 1.067 .914 .800 3,000 10.000 6.000 3.333 2.500 2.000 1.667 1.429 1.250 3,600 14.400 7.200 4.800 3.600 2.880 2.400 2.057 1.800 4,200 4,800 6,000 9.800 6.553 4.900 3.920 3.267 2.800 2.450 12.800 8.533 6.400 6.120 4.267 3.657 3.200 20.000 13.333 10.000 8.000 6.667 5.714 5.000 Diameter OF Pipe in Inches V'elocity of Air Feet per Minute 9 10 11 12 14 16 18 20 Loss of Pressure in Ounces 600 .044 .040 .036 .033 .029 .026 .022 .020 1,200 .178 .160 .145 .133 .114 .100 .089 .080 1,800 .400 .360 .327 .300 .257 .225 .200 .180 2,400 .711 .640 .682 .533 .457 .400 .366 .320 3,000 1.111 1.000 .909 .833 3,600 1.600 1.440 1.309 1.200 1.029 .900 .800 .720 4,200 2.178 1.960 1.782 1.633 1.400 1.225 1.089 .980 4,800 2.844 2.560 2.327 2.133 1.829 1.600 1.422 1.280 6,000 4.444 4.000 3.636 3.333 2.857 2.500 2.222 2.000 Diameter OF Pipe in Inches Velocity of .Air Feet per Minute 22 24 28 32 36 40 44 48 Loss OF Pressure in Ounces 600 .018 .017 .014 .012 .011 .010 .009 .008 1,200 .073 .067 .057 .060 .044 .040 .036 .033 1,800 .164 .156 .129 .112 .100 .090 .082 .076 2,400 .291 .267 .239 .200 .178 .160 .145 .133 3,600 .656 .600 .514 .460 .400 .360 .327 .300 4,200 .891 .817 .700 .612 .544 .490 .445 .408 4,800 1.164 1.067 .914 .800 .711 .640 .582 .533 6,000 1.818 1.667 1.429 1.250 1.111 1.000 .909 .833 200 t H. 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H ^H 0^ C4 cd C5 £ « 2 O 03 zo 00 CO to OI O 00 CO to >-* 1 - (X) OJ 05 to (X) r-» O OI tO 00 OP CO CX) r* t'- CO tO to CO OQ o 1—i 00 CO CO to CO OQ 1—1 o 05 T—1 oJ cd td cd C-* 00 00 So 02 u cc o 8 o o O o o o o o o o o o h-1 u. ><*1 o CP o o o o o o o o o o < 0 » CO o o o o o o o o o o o o o OI CO CO 00 o OI cd 00 o* u OQ o tO o to o o o o o o o o o J9M0J 9SJ0H 1—1 to o o to o to o to o to o 1-H OJ OJ CO CO to 209 EVERYTHING FOR THE GLASSHOUSE Condensing engines require from 20 to 30 gallons of water, at an average low temperature, to condense the steam represented by every gallon of water evaporated in the boilers supplying the engines, approxi¬ mately for most engines, we say, from 1 to 1^ gallons condensing water per minute, per indicated horse power. The standard rating for surface condensers is to allow one square foot of tube surface for every 10 pounds of steam condensed, or two square feet for every horse power in compound engines. In order to maintain a good working vacuum, the condensed water from the air pump should not exceed 120 degrees to 130 degrees F. in temperature, nor the discharged circulating water 110 degrees to 120 degrees F. Ordinary steam engines with a superheat of 125 degrees F. on a pres¬ sure of 100 pounds, will effect a saving of from 10 to 25%. Data on Steam Boilers A standard boiler horse has been adopted by the American Society of Mechanical Engineers as the evaporation of 30 pounds of water per hour from the temperatures of feed water 100° F. into steam of 70 pounds pressure. Boilers require for each nominal horse power about one cubic foot of feed water per hour. The best designed boilers, well set, with good draft and skillful firing, will evaporate from 7 to 10 pounds of water per pound of first-class coal. On one square foot of grate can be burned on an average from 10 to 12 pounds of hard coal, or 18 to 20 pounds of soft coal per hour with natural draft. With forced draft nearly double these amounts can be burned. The average result is from 25 to 60% below this. In calculating horse power of horizontal, tubular, or flue boilers, con¬ sider 15 square feet of heating surface equivalent to one nominal horse power. Firing: Coal of a depth up to 12 inches is more effective than at less depth. Admission of air above the grate increases evaporative effect, but diminisbes the rapidity of it. Air admitted at bridge-w’all effects a better result than when admitted at door, and when in small volumes, and in streams or currents, it arrests or prevents smoke. It may be admitted by an area of four square inches per square foot of grate. Combustion is the most complete with firings at intervals of from 15 to 20 minutes. The rate of combustion in a furnace is computed by the pounds of fuel consumed per square foot of grate per hour. Consumption of fuel averages 7^ pounds of coal or 15 pounds dry pine wood for every cubic foot of water evaporated. The dimensions or size of coal must be reduced and the depth of the fire increased directly, as the intensity of the draught is increased. 210 I H. L. DIXON COMPANY, PITTSBURG Fuels F uels may be solid, liquid or gaseous. Such representatives of each class as are used in the manufacture of glass will be considered. Coal Coal is the fossilized remains of prehistoric vegetable growth. In its stages from vegetable to almost pure carbon in the form of graphite, it was successively changed in the forms given in the following table which gives the approximate chemical changes. (Sterling) Substance Carbon Hydrogen Oxygen Wood Fibre. 52.65 5.25 42.10 Peat. 59.57 5.96 34.47 Lignite. 66.04 5.27 28.69 Earthy brown coal. 73.18 5.58 21.14 Bituminous coal. 76.06 5.84 19.10 Semi-Bituminous coal . . . 89.29 5.05 6.66 Anthracite coal. 91.58 3.96 4.46 The percentage of ash and moisture vary greatl}^. The ash ranges from 3 to 30%; and the moisture from 0.75 to 25% of the total weight of the coal, depending upon the locality where mined and the grade. The uncoml)ined carbon in coal is known as ftxcd carbon. There is also some carbon combined with hydrogen, and this, together with other gaseous substances driven off by the application of heat, con¬ stitute the volatile portion of the fuel. The fixed carbon and the volatile matter constitute the combustible, the other important ingredients entering with the composition of coal being moisture, and the refractory earths which form the ash. A large percentage of ash is undesirable, because it not only reduces the calorific value of tlie fuel, but in the furnace clogs up the air passages and prevents the rapid combustion necessary to high efficiency. If the coal also contains an e.xcessive quantity of sulphur, trouble will be experienced because sulphur unites with the ash to form a fusable slag or clinker which chokes up the grate bars and forms a solid mass, having imbedded in it large quantities of unconsumed carbon. Moisture in coal is more detrimental than ash in lowering furnace tem¬ peratures, because it is not only non-combustible, but it absorbs heat when it evaporates and is superheated to the temperature of the stack gases. Coal- Grade Divisions In designing furnaces, etc., for a particular quality of coal, the ques¬ tion is likely to arise as to what is anthracite or what is bituminous. The division between the different grades is largely empirical. That given by Kent is more generally satisfactory, and is as follows : Anthracite ^All coal with less than 7.5 per cent volatile matter in combustible. Semi-Anthracite All coal with 7.5 per cent to 12.5 per cent volatile matter in combustible. 211 EVERYTHING FOR THE GLASSHOUSE Semi-Bituminous—All coal with 12.5 per cent to 25 per cent volatile matter in combustible. Bituminous—All coal with 25 per cent to 50 per cent volatile matter in combustible. Lignite. All coal with more than 50 per cent volatile matter in combustible. Average weight of one cubic foot: Bituminous .52 pounds. Anthracite .54 pounds. Average weight of one bushel containing 2,500 cubic inches: Bituminous .75 pounds. Anthracite .78 pounds. Specific gravity: Bituminous .1.40 Anthracite .1.70 Average bulk of one ton (2.240 pounds) : Bituminous .43 cubic feet. Anthracite .41.5 cubic feet. Analyses of Coals With Special Reference to Fuel for Use in Gas Producers The desirable qualities of gas coal are, a high percentage of Volatile Combustible Matter, and low percentage of Moisture, Ash and Sulphur. Moisture absorbs a portion of the heat developed to vaporize it; Ash represents the non-combustible matter, and Sulphur, while it is com¬ bustible, is injurious to the furnaces and glassware. The analyses of coals, being made of pure, clean lump coals, do not indicate the amount of slate and earthy substances mixed with them, which would increase the percentage of ash and clinker, or non-combustible matter. For this reason the general run-of-mine may be much inferior in quality to the sample analysis. The advisability of using Slack depends upon its cost entirely and quality as compared with the cost and quality of mine-run coal. The coal that gives the best net result is cheapest; it often happens that mine- run coal at a higher price is cheaper than slack, for the reason that a larger volume and a better quality of gas is produced, which more than covers the difference in cost. Especially is this true where freight is the greater part of the cost of coal. The analyses given on following page have been obtained from various sources, some direct from the chemists, others from the coal companies, and we have reason to believe they are correct: 212 I H. L. DIXON COMPANY, PITTSBURG Analyses of Coals—Continued Name Total Combus¬ tible Matter Volatile Combus¬ tible Matter Fixed Carbon Mois¬ ture Ash ! Sulphur Pennsylvania Coals: Monongahela River (x) 88.69 36.75 51.93 7.07 ' Westmoreland, Pa. 94.00 36.00 58.00 6.00 1.50 Youghiogheny River (x) 95.23 39.54 55.69 .20 4.05 .52 Indiana Coals: No. 1 . 84.46 40.25 44.21 7.57 7.97 4.01 “ 2 . 83.85 36.45 47.40 12.73 3.42 , .55 “ 3 . 82.27 38.82 43.45 ' 8.63 9.05 t 2.57 “ 4 . 82.63 42.23 40.40 5.89 11.48 > 5.88 “ 5 . 85.27 36.11 49.16 11.20 3.53 .62 “ 6 (x) . 93.50 37.00 56.50 2.50 4.00 1 . “ 7 . 90.00 41.00 49.00 2.50 7.50 [ * “ 8 . 92.00 44.50 47.50 4.50 3.50 “ 9 . 88.00 44.00 44.00 3.50 8.50 “ 10 (x) . 95.88 38.62 57.26 2.52 1.50 .... .46 “11 . 88.36 43.07 45.29 6.47 1.85 3.32 “ 12 . 84.55 39.47 45.08 13.40 1.55 1.36 Kentucky Coals: Mined near Huntington, W. Va. Ashland C. & I. Co. (x) 89.94 59.92 50.02 4.48 5.58 .99 Hymans Bank. 87.91 35.62 52.29 5.38 4.71 Mulligans Bank. 90.00 34.93 56.07 5.71 3.29 Michigan Coals: Saginaw Coal Co. 88.62 37.89 50.73 7.60 3.77 .99 Southern Illinois: Carterville Mines. 85.97 24.97 61.00 7.99 5.48 .56 Mission Field (x). 82.65 44.50 38.15 4.37 10.38 2.60 Glen Carbon No. 2.... 80.02 36.84 43.18 3.86 12.22 3.90 West Virginia Coals: Kanawha River, Black Brand (x). 96.07 38.59 57.48 2.24 1.70 .22 Keystone . 94.73 35.41 59.32 1.19 4.08 .967 Montana (x). 93.35 36.78 56.57 1.42 4.52 .71 Despard. 93.30 40.00 53.30 6.70 Monongah. 95.69 37.08 58.61 1.24 3.08 .487 Ohio Coals: 1 Forsythe Mine, Guernsev Co. 86.62 32.54 54.08 1.02 7.35 5 01 Imperial Mine 1 1 (Guernsey) . 91.10 34.78 56.32 3.97 4.93 .79 Hocking Valley Average. 94.04 38.00 56.04 5.62 i 5.96 .98 Hocking Valley Phosphorous. .015- -B. T. U. 12761 Samples marked (x) we consider the best from each district for use in fuel gas producers. Oil Petroleum is practically the only oil'which is sufficiently abundant and cheap to be used as fuel in furnaces. It possesses many advantages over solid fuels. There are three kinds of petroleum in use, namely those which on distillation yield: (1) paraffin; (2) asphalt; (3) olefin. 213 EVERYTHING FOR THE GLASSHOUSE To the first group belong the oils of the Appalachian Range and Middle West. They are dark brown with greenish tinge. Upon distillation they yield such a variety of light oils that their value is too great to permit their general use as fuels. To the second group belong the oils from Texas and California. These vary from reddish brown to jet black, and are used mostly for fuel. The third group comprises oils from Russia, which are also used more extensively for fuel than for any other purpose. In general, fuel oils consist mostly of hydrogen and carbon, but contain small percentages of sulphur, nitrogen, arsenic, phosphorous and silt. They also contain water varying from less than one per cent up to 50 per cent, depending upon the care that has been taken to remove the water which accompanies the oil when pumped from the well. Here, as in all other fuels, the percentage of water effects the available heat of the oil, hence contracts for purchase of oil should limit the content of water, else sufficient tankage should be provided to enable most of the water to be settled out of the oil before it is burned. The specific gravity (Foster) of petroleum ranges from .628 to .792. The boiling point ranges from 80° to 495° F. The total heating power ranges from 26,975 to 28,087 units of heat, equivalent to the evaporation, at 212° of from 24.17 to 25.17 pounds of water supplied at 62° or from 27.92 to 29.08 pounds of water supplied at 212°. Petroleum possesses the following advantages over coal: (1) Much lower cost for handling, as the oil is fed by simple, mechani¬ cal means, the cost of stoking, removing ashes, etc., is eliminated. (2) For equal heat value oil occupies less space than coal, and the storage space may be at considerable distance from the furnace without detriment. (3) Can be burned with less waste than coal. In practice, a barrel of crude petroleum (42 gallons), weighing 319 pounds, is equal to 478 pounds of good coal. (4) Intensity of fire can be almost instantly regulated to conform to the demands made by the conditions of the furnace and its contents. (5) Oil does not, like coal, deteriorate with age when stored. (6) Reduction in working force, and freedom from dust, dirt and smoke, thereby permitting the production of a better grade of glass. The disadvantages of oil are: (1) It must have a high flash point to minimize danger of explosions. (2) City or town ordinances may impose oppressive conditions re¬ garding location and isolation of oil tanks. (3) The natural supply of oil falls so far short of the demand that it can only be obtained with difficulty; consequently it cannot come into general use. The character of fuel oil in various parts of the country varies with the question of supply and demand in a particular community, and the 214 H. L. DIXON COMPANY, PITTSBURG nearest shipping point of oil best suited for the purposes. That is, in cases where the use of fuel oil is imperative and crude oil cannot readily be obtained, it is customary to supply a better grade of oil than is neces¬ sary, in order to meet the emergency. Theoretically a pound of oil is equivalent in heat units to two pounds of coal, but in practice the thermal equivalent of one pound of oil is one and one-half pounds of coal. Oil is marketed on the gallon basis; shipment being made in barrels and tank cars. Weight and Volume of Crude Petroleums Pound U. S. Liquid Gallon Barrel Gross Ton 1. .13158 .0031328 .0004464 7.6 1. .02381 .003393 319.2 42. 1. .1425 2240. 294.72 7.017 1. Gas In the field of glass manufacture both natural and producer gas are used for melting and heating purposes. Natural gas is pumped from wells to the point where it is to be used, a pressure reducing station interposed between source and consumer. The weight of natural gas is about 45.6 pounds per 1,000 cubic feet under standard conditions. The composition varies considerably, even in the same field. Owing to the greater thermal efficiency obtained in the burning of natural gas as compared with coal, about 20,000 cubic feet of natural gas is, in practice, equivalent to 2,000 pounds of coal. Natural Gas at six cents per thousand cubic feet will be equal in heating value to coal which evaporates seven pounds of water per pound and costs $1.12 per ton. Producer Gas is gradually replacing natural gas in the glass manufac¬ turing field. To the interested reader we submit the following excellent article on the subject of commercial gas: 216 EVERYTHING FOR THE GLASSHOUSE Commercial Gases for Fuel and Power Purposes (Read Before Engineers’ Society of Western Pennsylvania) A Few Words Concerning Gas By Alexander AI. Gow T he following pages are for the general information of those users of gas who desire to obtain a speaking acquaintance with the sub¬ ject. Technical refinements have been avoided. Values are given in round numbers, easy to remember, not always scientifically accurate, but sufficiently so for purposes of ordinary calculations. For further information the reader is referred to the extensive litera¬ ture on the subject; this is but the alphabet. The Constituents of Commercial Gases By the term “gas,” as used commercially, a mixture of various gases is generally understood. The relative proportions in which these constitu¬ ent gases appear in a commercial gas depend upon the method of manu¬ facture and the raw materials used. The methods of manufacture are many. The raw materials consist of air, water, and any carbonaceous matter, such as coal, coke, wood, oil or garbage. Given these raw materials, various commercial gases can be produced which differ from each other in the proportions of their constituent gases. These constituent gases are as follows: Hydrogen, oxygen, nitrogen, carbonic oxide, car¬ bonic acid, marsh gas and olefiant gas. Sulphur also appears in small quantities and is an objectionable impurity. For the sake of brevity and convenience, certain symbols have been adopted to designate these gases. The symbol of a chemical combination tells at a glance the proportions of the different elements that have united to form it. A knowledge of the atomic and molecular weights of the elements make it a simple matter of arithmetic to calculate how many pounds of each element are in a given weight of the combination. For instance, the symbol for carbonic acid is CO 2 . This shows that one atom of carbon (symbol C) has united with one molecule of oxygen (symbol O 2 ). to form one molecule of carbonic acid (CO 2 ). The atomic weight of carbon is twelve and the molecular weight of oxygen is 32. Using the symbols in the form of an equation: C + O 2 = CO.,, or in pounds 12 - 32 = 44 That is to say, 12 pounds of carbon unite with 32 pounds of oxygen and form 44 pounds of carbonic acid. Or, dividing through by 12, one pound of carbon unites with two and two-thirds pounds of oxj'gen to pro¬ duce three and two-thirds pounds of carbonic acid. The symbol of olefiant gas is C 2 H 4 . Two atoms of carbon have united with four atoms (or two molecules) of hydrogen. Expressing this in symbols: 2 C “ 2 Hj = C 2 H 4 , or in pounds 24 - 4 = 28 216 H. L. DIXON COMPANY, PITTSBURG showing that 28 pounds of olefiant gas contain 24 pounds of carbon and 4 pounds of hydrogen. With this explanation of the use of symbols, let us consider the characteristics of the various gases, which, mixed to¬ gether, go to make up a manufactured gas. Hydrogen: Atomic symbol, H. Atomic weight, I. Molecular symbol, H. Molecular weight, 2. Hydrogen is so light that it has been adopted as the standard by which to weigh all other elements. When the atomic weight of hydrogen is given as 1, and that of oxygen as 16, it means that for equal volumes at the same temperatures and pressure, oxygen is 16 times as heavy as hydrogen. In the case of both oxygen and hydrogen two atoms of each combine to form one molecule of each, but the ratio of weights remains the same, 16 to 1. Hydrogen uniting with oxygen burns with a blue flame, producing water in the form of water vapor. The formula for this reaction is : H^ -L () = Ha O, or in pounds 2 - 16 = 18 Two pounds of hydrogen burn with 16 pounds of oxygen to form 18 pounds of water. The formula also shows the relative volume of each gas that has entered into combination. Two cubic feet of hydrogen unite with one cubic foot of oxygen. Of course the volume of water vapor produced will depend upon its temperature, and if it be condensed to water there will be but a small quantity produced by burning two cubic feet of hydrogen with one cubic foot of oxygen. But the weight of water is of course equal to the combined weights of the gases that formed it. The heat evolved by burning one cubic foot of hydrogen with one-half a cubic foot of oxygen is sufficient to raise the temperature of 320 pounds of water one degree F. A British thermal unit is the amount of heat required to raise one pound of water one degree F. The abbreviation used is B. T. U. Consequently hydrogen has a calorific or heating value of 320 B. T. U. per cubic foot. Now, the atmosphere, which is the source of oxygen for combustion, contains 20 cubic feet of oxygen to 80 cubic feet of nitrogen. But for purposes of combustion the oxygen cannot be separated from the nitrogen. Consequently, for each cubic foot of oxygen required, four cubic feet of nitrogen go along, or five cubic feet of air. So when two cubic feet of hydrogen are burned with one cubic foot of oxygen, five cubic feet of air must be supplied. This is the theoretical requirement; as a question of fact, to insure complete combustion in practice, it is necessary to supply more oxygen, consequently more air, than this theoretical amount. In most commercial gases hydrogen appears either as free hydrogen or com¬ bined with carbon to form what is known as “hydrocarbon.” The term “hydrocarbon” covers an almost unlimited number of compounds, gaseous, vaporous, liquid and solid. In general, a “heavy hydrocarbon” contains more carbon than a “light hydrocarbon.” As a rule, if a “heavy hydro¬ carbon” is subjected to heat, in the absence of oxygen, a “light hydro¬ carbon” is driven off and carbon deposited. The application of heat to a “heavy hydrocarbon,” whether solid or liquid, may evolve “lighter hydro¬ carbons” both vapors and gases, and a residue of a solid “heavy hydro- 217 EVERYTHING FOR THE GLASSHOUSE carbon" or pure carbon may be left beliind as a final product. This process of subjecting a "heavy hydrocarbon" to heat in the absence of oxygen, to evolve "lighter hydrocarbons” is called distillation. Oil gas is made by this process from crude oil. Crude oil is a mixture of various “heavy hydrocarbons.” When heat is applied “lighter hydrocarbons" in the form of gases and vapors are evolved. And, if the heat he sufficiently high, these gases and vapors may he still further broken up into free hydrogen and carbon, wliich latter will l)e deposited as free carl)on or lamp black. When hydrogen (H) appears in the analysis of a commercial gas it is to be con¬ sidered as a desirable constituent, owing to its calorific value and the ease with which it burns to water. Oxygen. Atomic symbol, O. Atomic weight, 16. Molecular symbol, O^. Molecular w^eight, 32. One-hftb of the volume of the air is oxygen, O. It combines with nearh- all other elements and heat is evolved by the combination. It is the “supporter of combustion.” In commercial gases it appears only in small quantities as free o.xygen (O^) rarely more than two or three per cent. But combined with carbon it forms a large constituent of most of them, appearing in carbonic acid, (CO,) and in carbonic oxide (CO). When free oxygen (02 1 appears in the analysis of a gas it is not to be considered as having any heating value. To the extent that it appears just that much less oxygen will have to be sup¬ plied from the air to burn the gas. Nitrogen. Atomic symbol, N. Atomic weight, 14. Molecular symbol, N 2 . Molecular weight, 28. About 80 per cent of the volume of the atmos¬ phere is nitrogen (N 2 ). It is extremely inert. In this respect it is the opposite of oxygen. Only with difficulty can it be made to combine with other elements. It is evident that when air is one of the raw materials used in gas making that the gas made must contain the inert nitrogen (N 2 ). When it appears in the analysis of a commercial gas it is to be considered only as a diluent, having no heating value, retarding the comhustion of the other gases and reducing the calorific value of the whole. Carbonic Acid. Symbol, CO 2 . Molecular w'cight, 44. Also known as carbon dioxide and carbonic anhydride. When carbon and oxygen are brought together at sufficiently high temperature to start combustion they burn to carbonic acid (CO 2 ). Heat must be supplied to start the union, but once started, heat is liberated. The combustion of one pound of carbon to carbonic acid evolves 14,500 B. T. U. Expressed in symbols: C • O 2 = CO 2 12 32 = 44, or dividing by 12 One lb. carbon + 2 % lbs. oxygen = 3% lbs. CO 2 = 14,500 B. T. U. When carbonic acid appears in the analysis of a mixed gas it is to be considered as valueless as nitrogen. It has no power to produce heat. It is hurnt carhon, a dead, inert gas, acting only as a diluent and reducing the calorific value of the mixture. Carbonic Oxide. Symbol, CO. Molecular weight, 28. Also known as carhon monoxide. As said before, wdien carbon and oxygen combine, carbonic acid (CO 2 ) is formed. But if there is an excess of carhon or what 218 H. L. DIXON COMPANY, PITTSBURG is the same thing, an insufficiency of oxygen, then carbonic oxide (CO) is formed. Expressed in symbols : C + O = CO, or in pounds 12 + 16 = 28, or dividing by twelve one pound of carbon unites with one and one-third pounds of oxygen to form two and one-third pounds of carbonic oxide, and 4,250 B. T. U. are liberated by this union. But we saw previously that one pound of carbon burnt to carbonic acid liberates 14,500 B. T. U. By comparison then, 1 lb. carbon -h 2>^ lbs. oxygen = 3% lbs. CO 2 14,600 B. T. U. 1 lb. carbon -f 1>^ lbs. oxygen = 2 ^ lbs. CO 4,260 B. T. U. Difference in burning 1 lb. carbon to CO and CO 2 10,260 B. T. U. It is thus evident that if one pound of carbon be burnt with an insuffi¬ cient supply of ox 3 'gen and the resulting carbonic acid not burnt, over two- thirds of the heating value of the carbon is lost. This frequently happens to a greater or less extent when coal is improperly burnt under boilers with an insufficient supply of air, owing to poor draft, bad firing or im¬ proper design of boiler furnace. It is not a difficult matter to make an analysis of the gases passing up the stack to determine the percentage of carbonic acid, carbonic oxide and free oxygen. If there is any carbonic oxide it is positive evidence of a useless waste of fuel. It has been explained that carbonic acid (CO 2 ) is the result of the complete combustion of carbon; whereas carbonic oxide (CO) is the result of its partial combustion. It follows therefore that carbonic oxide can be burnt to carbonic acid. In formula C0-|-0 = C02. This union evolves heat. But if, at high temperature, carbonic acid (CO 2 ) is brought into contact with carbon, the reaction is reversed and one cubic foot of carbonic acid (CO 2 ) takes up more carbon to form two cubic feet of carbonic oxide (CO). Expressing this in formula: CO 2 + C = 2 CO But this is the reverse of combustion. Consequently this reaction in place of evolving heat requires heat. It cannot take place unless heat is supplied. A reaction that evolves heat is said to be exothermic. One that absorbs heat is said to be endothermic. The combination of carbon and oxygen to form carbonic acid is therefore exothermic; while the combina¬ tion of carbonic acid and carbon to form carbonic oxide is endothermic. Consequently, if carbonic acid (CO 2 ) be passed into a red hot body of coke the carbonic acid will be transformed into carbonic oxide (CO). Heat will be rapidly absorbed and the body of coke cooled down until a temperature of about 1,500° E. is reached, when the reaction will cease. It follows, of course, that if the carbonic oxide thus formed be again given more oxygen, it will burn to carbonic acid and the absorbed heat again liberated. In a gas producer the oxygen of the air entering the bottom of the fuel bed is first converted into carbonic acid with the liberation of much heat at high temperature. But as this hot carbonic acid passes up through the fuel bed it meets more carbon and is converted into carbonic oxide (CO). This will be discussed further under the head of producer gas. Carbonic oxide is a very poisonous gas, producing as¬ phyxiation when inhaled. It is a desirable constituent of a commercial gas. 219 EVERYTHING FOR THE GLASSHOUSE One cubic foot burnt with one-half cubic foot of oxygen produces one cubic foot of carbonic acid. This union evolves heat. Carbonic oxide has the same calorific value as hydrogen, 320 B. T. U. per cubic foot. Conse¬ quently in a commercial gas it may be considered as having equal value with hydrogen. Marsh Gas. Symbol CH 4 . Molecular weight, 16. Also known as methane. This gas is given off in variable quantities when bituminous coal or crude oil is subjected to heat. It is also the main constituent of natural gas and forms a large percentage of “fire damp” in coal mines. When heated in the absence of oxygen it readily breaks up into carbon and hydrogen, the carbon being deposited as lamp black or appearing as black smoke. If sufficient oxygen be present the carbon burns to car¬ bonic acid and the hydrogen to water. If there be not sufficient oxygen present the hydrogen will burn first and some of the carbon will be deposited, while the gas will burn with a smoky flame. The peculiar pungent odor so often noticeable when natural gas is used for heating is due to the incomplete combustion of marsb gas. The remedy in such cases is to supply more air or so arrange the burner that a more intimate mixture of air and gas shall be obtained. Marsh gas has a very high calorific value, the combustion of one cubic foot evolving 1,000 B. T. U., or more than three times as much as the same volume of hydrogen or carbonic oxide. Consequently it is a desirable constituent of a commercial gas. It does not burn as rapidly as hydrogen or carbonic oxide because before it can be burnt it must be broken up into its constituent carbon and hydrogen. This fact makes it a particularly desirable constituent of a gas for. use in gas engines. Its presence retards tbe combustion of the entire mixture and lessens the liability to pre-ignition and back firing. To burn one cubic foot of marsh gas there are required two cubic feet of oxygen, as will be seen by the formula: CH^ + 2 0, = CO, 4 2 H, O But as air is one-fifth oxygen, 10 cubic feet of air are required. In practice it is always necessary to supply more than the theoretical quantity of air to insure complete combustion. Practice has shown that at least 12 cubic feet of air should be supplied for each foot of gas and in many cases this amount should be in flame, but its luminosity is not sufficient to warrant its distribution as an illuminating gas. Olefiant Gas. Symbol C, H 4 . Molecular weight, 28. Also known as ethylene. This gas, like marsh gas, is evolved when bituminous coal or oil is subjected to beat. It burns with an intensely luminous flame. If the luminosity of marsh gas be taken as 5 candle power the luminosity of olefiant gas is 70 candle power. Consequently a mixture of gases that burn with a blue or slightly luminous flame can be rendered luminous by the addition of a few per cent of olefiant gas. It has a calorific value of 1,600 B. T. U. or five times that of hydrogen. Like marsh gas, it burns to carbonic acid and water, but as it contains more carbon than does marsh gas, more oxygen is required to burn it. One cubic foot of olefiant gas, burnt with three cubic feet of oxygen, produces water vapor and two cubic feet of carbonic acid. 220 H. L. DIXON COMPANY, PITTSBURG . By formula: C 2 H j -1^ 3 O 2 = 2 CO 2 + 2 H 2 O, or by weight 28 -- 96 = 88 + 36 That is to say, 28 pounds of olefiant gas uniting with 96 pounds of oxygen produce 88 pounds of carbonic acid and 36 pounds of water. Of course, it is to be understood, that the products of combustion in addition to the carbonic acid and water vapor formed, must contain four cubic feet of nitrogen for every cubic foot of oxygen supplied. In the analysis of a commercial gas olefiant gas appears only in small quantities, rarely more than six per cent. On this account it cuts but little figure in a gas used for power purposes, but it is an essential in a mixed gas distributed as an illuminating gas. Illuminants. Frequently in the analysis of a mixed gas there is specified a certain percentage of “illuminants.” Generally olefiant gas is included in the “illuminants.” As generally used, the term is applied to those gases and vapors that render the gas flame luminous. It frequently happens that “illuminants” are not gases at all, but vapors which will condense to liquid form at a sufficiently low temperature. They form but a small percentage of the volume of any commercial gas. As said before, commercial gases differ from each other in the relative proportions of the constituent gases. The names given to these different mixed gases are derived from the method of manufacture and the raw materials used. We will consider the method of manufacture and the characteristics of the following commercial gases: Bench Gas: Made by heating coal in retorts set in “benches.” Water Gas: Made by decomposing water in the presence of carbon. Producer Gas: Made in a “producer” from air, steam and carbon. Oil Gas: Made by subjecting oil to heat. Carbureted Water Gas: Made by the addition of oil gas to water gas. Coke Oven Gas: Made by heating coal in a “by-products” coke oven. Blast Furnace Gas: Made in a blast furnace during the operation of smelting iron ore to pig iron. Natural Gas: Made by nature, operating under a secret process. The name “illuminating gas” does not signify the method of manu¬ facture or the raw materials used. Both bench gas and carbureted water gas are distributed as “illuminating gas.” The name “distilled gas” is applicable to bench gas, coke oven gas and oil gas. The name “coal gas” was originally applied to bench gas exclu¬ sively, but as bench gas, producer gas and coke oven gas are all directly derived from coal, the name has lost its original significance. Bench Gas. When bituminous coal is heated in a closed retort the volatile constituents are driven off in the form of gases and vapors. After a sufficient length of time there remains in the retort a body of coke. Before the gases thus evolved can be distributed for use or burned in a gas engine, the heavy vapors must be removed, for, if not, they will con¬ dense in the form of tar and cause clogging of pipes, sticking of valves and fouling of cylinders. Upon leaving the retorts the gases and vapors pass through the hydraulic main. This is simply a water seal that serves as a 221 EVERYTHIN G FOR THE GLASSHOUSE valve to prevent the flow of gas back into the retort when it is open to be recharged. In the hydraulic main the gases and vapors bubble through a few inches of water and a portion of the vapors are condensed into tar. The gases and nncondensed vapors then pass to the condenser, where they are cooled. Here more of the vapors condense to tar. The gases now cool, and partially but by no means wholly freed from tarry vapors, pass to the exhauster. This is a positive blower and serves to draw the gases from the retorts, through the hydraulic main and condenser, and force them along through the scrubber, the purifier and into the holder ready for distribution. The purpose of the scrubber is to remove all the tarry vapors left, together with the ammonia; for, as the gases leave the retorts, they contain a certain amount of ammonia, which is in addition to being an objectionable impurity on the gas volume, is well worth saving as a by¬ product. Various types of scrubbers are in use, but the principle involved is to bring the gases into contact with wet surfaces and cause an inter¬ mingling of water and the gases. The tar sticks to the surfaces and the water absorbs the ammonia. From the scrubber, the gases, now freed from tarry vapors and ammonia, pass to the purifier, where carbonic acid and sulphur compounds are removed. The carbonic acid is objectionable because it seriously reduces the illuminating power of the gas and has not a heating value. Sulphur compounds are objectionable because of the offensive odor when the gas is burned. Lime and iron o.xide are the materials mainly used for the purification of gas. For a full discussion of purification and the chemical reactions involved, together with a descrip¬ tion of the various scrubbers and other apparatus, the reader is referred to the many works on the subject. The volatile constituents of the coal first driven off from a freshly charged retort are quite different from those evolved during the last stages of the distillation process. But inasmuch as several retorts are set in one "bench” and charged successively, the gas that goes to the holder has a uniform composition. This composition will depend very largely upon the coal used and the temperature of the retorts. The following may be taken as a typical analysis of bench gas made from a good grade of gas coal; composition by volume: Hydrogen. Marsh Gas .... Carbonic Oxide Olefiant Gas... Carbonic Acid . Nitrogen . Oxygen . ,H., 46.00% 'l ..CH, 40.00% I Combustible ..CO 6 .00% f 97.00% C, H, 5.00% J ..CO,, ...N, ... 0 , .6 % 1 2 .00% f .5 % \ Incombustible 3.00% 100 . 00 % Using the calorific values before given for the constituent gases, above mixture has a calorific value of 668 B. T. U. per cubic foot. For combus¬ tion there are required 1.21 cubic feet of oxygen or 6.05 cubic feet of air. per cubic foot of gas. In practice, however, at least eight cubic feet of air should be supplied to insure complete combustion. Less than this amount will cause the gas to burn with a smoky flame and there will be more or less carbon deposited as lamp black. The products of combustion are of course water vapor, carbonic acid and nitrogen. The exact com¬ position of gas distributed for illuminating purposes is governed by all sorts of legislation aimed at prescribing the permissible amounts of car¬ bonic acid, carbonic oxide, sulphur and "illuminants.” 222 I H. L. DIXON COMPANY. PITTSBURG _ Bench gas gives very satisfactory results when used in gas engines. Originally, all gas distributed was made by this retort process. But about the year of 1880 the water gas process came into use and today the general practice of illuminating gas companies is to distribute a mi.xture of bench gas, water gas and oil gas; water gas and oil gas together being designated carbureted w'ater gas. Water Gas. When steam and carbon are brought into intimate contact at high temperature the steam is decomposed into oxygen and hydrogen; the oxygen thus liberated combines with the carbon to form carbonic acid and carbonic o.xide, while the hydrogen remains free. The relative amounts of caibonic acid and carbonic oxide formed will depend upon various conditions, but it is evident that the most desirable conditions are those that favor the largest production of carbonic oxide and the smallest of carbonic acid. If a body of coke, in a suitable vessel called a “producer” be blown by a blast of air until white hot, and then the blast shut ofif and the steam turned on, w'ater gas wull be formed. The body of coke will be rapidly cooled, for heat is absorbed by the breaking up of the steam into and hydrogen. Inasmuch as the union of oxygen and hydrogen to form w'ater evolves heat, it follows that the conversion of water into oxygen and hydrogen must absorb heat. Consequently the formation of water by the union of oxygen and hydrogen is said to be exothermic. It evolves heat, and the opposite reaction is endothermic. It absorbs heat. And the amount of heat evolved must be equal to the amount of heat absorbed. But, as stated before, when steam is broken up m the water gas process, the liberated oxygen combines with the carbon. But this union evolves heat; that is to say, it is exothermic. But more heat is absorbed by the breaking up of the steam than is evolved by the union of its oxygen with carbon. Consequently the thermal result of the two reactions will be endothermic; the body of coke will thereby be cooled down. It becomes necessary, therefore, to store some more heat in the body of coke. This is done by shutting off the steam and blowing the coke body with air, preparatory to another steaming. These successive “blowings” and “steamings” constitute the “inter¬ mittent water gas” process. Usually in practice two producers are used, one being blown hot while the other is steaming. A suitable arrangement of valves is provided, so that the water gas made while steaming shall be kept separate from the gases thrown off while blowing hot with air. Almost numberless modifications of these fundamental ideas have been made. The coke, except what app.ears in the ash as clinker, is wholly converted into gas. Theoretically pure water gas would consist of half carbonic oxide and half hydrogen and have a calorific value of 320 B. T. U. per cubic foot. But theoretical conditions are not obtained in practice and a typical analysis of w'ater gas made from bench gas coke is as follows ; composition by volume ; Hydrogen.48.00% ) Marsh Gas .CH, 2.00% - Carbonic Oxide .CO 38.00% \ Carbonic Acid .CO^ 6.00% ) Nitrogen .5.50% - <^xygen.O., .50% ^ Combustible 88 . 00 % Incombustible 12 .( 100 . 00 % Using the calorific values before given for the constituent gases, the above gas contains 295 B. T. U. per cubic foot. It will be noticed that it contains no olefiant gas (C^ H^) nor “illuminants,” consequently it burns 223 EVERYTHING FOR THE GLASSHOUSE with a blue flame. In fact, sometimes water gas is designated “blue gas.” As compared to bench gas, it is low in marsh gas (CH^) and high in carbonic oxide (CO). Had it been made from pure carbon, it would contain no marsh gas at all. What little it does contain shows that the bench gas coke from which it was derived has not been completely coked. The large percentage of carbonic oxide (CO) makes it very poisonous, and for a time there was a very great prejudice against its use. But that preju¬ dice has been largely overcome. It is not well adapted for use in gas engines, as it burns so rapidly and is so “snappy” that troubles arise from back-firing and pre-ignition. Inasmuch as it is made from coke and steam, it contains no tar or heavy vapors and consequently little scrubbing is required to render it clean enough for distribution. To change its flame from blue to a luminous one, there may be added to it from five to ten per cent of “illuminants.” This is done by the use of oil, naphtha, “tar oil” or some similar heavy hydrocarbon which, when heated, will evolve illuminating gases and vapors. Many different arrangements are in use to accomplish this end. The resulting mixture is known as carbureted water gas. Over half the illuminating gas sold in the United States is carbureted water gas. So that a modern plant for the manufacture of illuminating gas may consist of the benches of retorts for the distilling of bench gas from coal; gas producers in which water gas is made from the coke derived from the retorts and carburetting apparatus for the enriching of the water gas with oil gas. As explained, it is necessary in the operation of a water gas producer to periodically stop steaming and blow hot. The gases passing off during the heating blow consist of the nitrogen of the air, carbonic acid and carbonic oxide, with some free oxygen. This lean gas mixture may be used to a greater or less extent to raise the steam for the steaming operation. Or it may be used to furnish the heat necessary to volatilize the oil for enriching. Naturally the water gas process lends itself to an almost infinite number of modifications. Some blow up through the fuel; some blow dourti ; some steam upward; some steam down; some blow to produce the highest percentage of carbonic acid in the “lean” blow gases; some blow to produce the lowest percentage of carbonic acid and the highest percentage of carbonic oxide, in order that these lean, blow gases may be burned to advantage under boilers or in regenerative chambers. Others operate so as to produce a mixture of the water gas and the best of the blow gas. It is out of place here to discuss the relative merits of these different methods of operation. Suffice it to say that by the water gas process COKE may be converted into water gas and the gas from the blow; the water gas may or may not be enriched with oil gas to increase its luminosity; the gas produced by the blow may be used in various ways. The question arises here: Why cannot bituminous coal be used direct in the water gas producer in place of coke? It can be. Many experiments have been made to this end and many plants built for this purpose. But the losses and difficulties attendant upon the use of soft coal direct in water gas producers have prevented the general introduction of such processes. A continuous process, whereby the volatile constituents of a body of coal may be distilled, and simultaneously the resulting coke converted into water gas, producing what would be practically a mixture of bench gas and water gas, has not as yet been evolved. 224 H. L. DIXON COMPANY, PITTSBURG - Producer Gas. Of all the commercial gases producer gas is the easiest and cheapest to make. It is made by simply passing air or air and steam through a body of fuel. The fuel may be soft coal, hard coal, coke or wood. The oxygen of the air unites with the carbon to form carbonic acid and carbonic oxide. In order that the resultant gas may contain as little carbonic acid as possible, a comparatively deep bed of fuel IS carried and the steam and air are caused to travel through at a moderate rate of speed. If no steam is used the fuel bed will get hotter and hotter, causing the ash to fuse to clinker and give trouble in cleaning out. Steam serves to keep the producer in good working condition, but in addition some of the steam is decomposed, so that the resulting gas will contain some carbonic acid and carbonic oxide derived from the steam oxygen and some hydrogen derived from the steam. Of course, if coke is the fuel used, there wull be practically no hydrogen in the made gas except that derived from the decomposition of steam. When gasifying fuel in a gas producer and using only air as blast, the temperature becomes excessively high. There is more heat evolved by the burning of carbon to carbonic oxide than the made gases can carry away by their “sensible” heat. Then, in order to utilize this excess of heat and also to keep the producer in good working condition, steam is admitted with the air blast in such proportions as will accomplish these ends. Decomposition of a portion of the steam absorbs a portion of this excess heat. The hydrogen of this decomposition is directly added to the volume of the gas as free hydrogen. The oxygen so derived will react with carbon to form carbonic oxide and thus increase the volume of gas made. And to the extent that the steam furnishes oxygen, just so much less air-o.xygen will be required and the dilution of the gas by air-nitrogen will be correspond¬ ingly lessened. When gasifying hard coal or coke, more steam can be decomposed than when gasifying soft coal, for the reason that, in the latter case the driving off and breaking up of some of the contained hydrocarbons absorbs some of the excess heat, leaving less to be used for the decomposition of steam than in the case of hard coal or coke, which contain no hydrocarbons to be distilled. The manufacture of producer gas is a continuous one. Fuel is fed as needed and a continual supply of air and steam is added. If hard coal or coke is the fuel, the gas comes off comparatively clean and requires little scrubbing for use in gas engines. But if soft coal is used, the gas contains a large amount of tarry vapors and is extremely dirty. By suitable scrubbing it may be cleaned, when it is admirably adapted for use in gas engines. Producer gas is almost universally used in open hearth steel furnaces and regenerative heating furnaces. For such cases no scrubbing is necessary, as the flues through which the gas passes are made very large and accessible for cleaning out or burning out. When the gases reach the furnace where it is consumed, the tarry vapors are more a help than a hindrance. This gas does not burn freely when cold, consequently either the gas or the air to burn it, or preferably both, should be heated before entering the furnace. This is accomplished by passing 226 Typical Analyses EVERYTHING FOR THE GLASSHOUSE 0 0) a 0 > 0 , ■-.li, M 5: C-OO^OOOOOOO ^.Hq.'>< ^ooooiococa-H^^^M 01CX)C050CD0105i33;3i 3 =td'* oau^ 0 3 - i0ioc- “2 lO lO 00 >0 iC '“■2 0 ®* 3 °c3 c<| 0 05£>’^ 5OC0Q,—(,-Hi-HlO)CD 05'Xl CQ"§ u C 4 z 0000000000 ' 0^000000000 c * * CO c ^ 'O c 03 O ■ ■ e« a *U ^ • bX) • u- ■ D (/I ^ O-- o • (/) r'S U u • rt ^ wO 03 C s "2 CQ , +-• O; u O ‘filo^sss 30 2 2 oiS «.- 0 - CL, U U 2: z O o| ■«>. CA u 3 3-0 'O 3 2 o P-(U (» a> c« C3 o ‘o u (/) c o U ai ^ H CA s H U < an < I o I 000 N IN X 11 «CM CN* 8 oa ^ ^ M C c c rc CQ (fl o- C c C/1 cn 3 : Xi ^ S V o > U o as I- a U I—I (U s: D 03 'O r O 03 Q-i ^ — 'B ^ 33 3 .5 > C/5 J t/i D O c 3 u a> c 0; bx) o u. t: c > h X 73 , ‘u < ^ ‘c bX) § ^ X 4 2.1538 3414 3.2910 5114 4.4281 1 681^ 5.5652 8514 6.7023 1 1.0502 18 2.1871 35 3.3244 52 4.4615 69 5.5987 86 6.7358 1.0836 18>4 2.2207 3514 3.3579 5214 4.4950 ; 691^ 5.6321 8614 6.7692 2 1.1171 19 2.2542 36 3.3913 53 4.5284 1 70 5.6656 87 6.8027 1.1505 19K 2.2876 3614 3.4247 5314 4.5619 701^ 5.6990 8714 6.8361 3 1.1839 20 2.3211 37 3.4582 54 4.5953 71 5.7324 88 6.8696 1.2174 2014 2.3545 3714 3.4916 5414 4.6288 711^ 5.7659 8814 6.9030 4 1.2508 21 2.3880 38 3.5251 55 4.6622 72 5.7993 89 6.9365 1.2843 2114 2.4214 3814 3.5585 5514 4.6957 721^ 5.8328 8914 6.9699 5 1.3177 22 2.4548 39 3.5920 56 4.7291 73 5.8662 90 7.0033 5^ 1.3512 2214 2.4883 3914 3.6254 5614 4.7625 731^ 5.8997 9014 7.0368 6 1.3846 23 2.5217 40 3.6589 57 4.7960 74 5.9331 91 7.0702 614 1.4181 2314 2.5552 4014 3.6923 5714 4.8294 74K 5.9666 9114 7.1037 7 1.4515 24 2.5886 41 3.7258 58 4.8629 75 6 . 92 7.1371 1.4849 2414 2.6221 4114 3.7592 5814 4.8963 7514 6.0334 9214 7.1706 8 1.5184 25 2.6555 42 3.7926 59 4.9298 76 6.0669 93 7.2040 3/4 1.5518 2514 2.6890 4214 3.8261 5914 4.9632 7614 6.1003 9314 7.2375 9 1.5853 26 2.7224 43 3.8595 60 4.9967 77 6.1338 94 7.2709 914 1.6187 2614 2.7559 4314 3.8930 6014 5.0301 7714 6.1672 9414 7.3043 10 1.6522 27 2.7893 44 3.9264 61 5.0635 78 6.2007 95 7.3378 10>4 1.6856 2714 2.8227 4414 3.9599 6114 5.0970 7814 6.2341 9514 7.3712 11 1.7191 28 2.8562 45 3.9933 62 5.1304 79 6.2676 96 7.4047 1114 1.7525 2814 2.8896 4514 4.0268 6214 5.1639 7914 6.3010 9614 7.4381 12 1.7860 29 2.9231 46 4.0602 63 5.1973 80 6.3344 97 7.4716 1214 1.8194 2914 2.9565 4614 4.0936 6314 5.2308 8014 6.3679 9714 7.5050 13 1.8528 30 2.9900 47 4.1271 64 5.2642 81 6.4013 98 7.5385 1314 1.8863 3014 3.0234 4714 4.1605 6414 5.2977 8114 6.4348 9814 7.5719 14 1.9197 31 3.0569 48 4.1940 65 5.3311 82 6.4682 99 7.6053 1414 1.9532 3114 3.0903 4814 4.2274 6514 5.3645 8214 6.5017 9914 7.6388 15 1.9866 32 3.1237 49 4.2609 66 5.3980 83 6.5351 100 7.6722 1514 j 2.0201 3214 3.1572 4914 4.2943 6614 5.4314 8314 6.5686 16 i 2.0535 33 3.1906 50 4..3278 67 5.4649 84 , 6.6020 1614 i 2.0870 3314 3.2241 5014 4.3612 6714 5.4983 8414 6.6355 17 ' 2.1204 34 3.2575 51 4.3946 68 5.5318 85 6.6689 Multipliers to be used to correct above table when volume at pressure other than four ounces is desired. Pressure Multiplier Pressure Multiplier 6 oz. .99171 2 pound .89521 8 oz. .98355 3 “ .84463 10 oz. .97553 4 “ .79946 12 oz. .96764 5 “ .75888 1 pound .95223 Example: The multiplier on table for 75 lbs. is 6.0000. This multiplied by .97553 is 5.85318, the multiplier to be used for 75 lbs. to find the volume at 10 ounces. 230 H. L. DIXON COMPANY, PITTSBURG Miscellaneous specific Gravity T he specific gravity of a body is the ratio between its weight and the weight of a like volume of distilled water at a temperature of 39.2° F. For aeriform bodies, air is taken as the unit. Names of Substances Metals Platinum, rolled . “ wire . “ hammered . Gold, hammered .. “ pure cast . “ 22 carats fine . Mercury, solid at 40° F. at 1-32° F. “ at 60° F. at 212° F. Lead, pure . “ hammered .. Silver, hammered .. “ pure . Bismuth . Copper, wire and rolled . “ pure . Bronze, gun metal... Brass, common ... Steel, cast steel . “ common soft .. “ hardened and tempered.. Iron, pure . “ wrought and rolled.. “ hammered . Tin, from Bohem . “ English . Zinc, rolled .. Antimony . Aluminum . Stones and Earths Emery . Limestoyie .. Asbestos, starry .. Glass, flint .. “ white .. “ bottle .. “ green . Marble, Parian .. “ African . “ Egyptian . Mica. Chalk . Coral, red . Granite, Susquehanna .. Quincy . “ Patapsco . Scotch . specific Gravity Weight Per Cu. Inch Lbs. 22.669 .798 21.042 .761 20.337 .736 19.361 .700 19.258 .697 17.486 .733 15.632 .566 13.619 .493 13.580 .491 13.375 .484 11.330 .410 11.388 .412 10.511 .381 10.474 .379 9.823 .355 8.878 .321 8.788 .318 8.700 .315 7.820 .282 7.919 .286 7.833 .283 7.818 .283 7.768 .281 7.780 .282 7.789 .282 7.207 .261 7.312 .265 7.291 .264 7.191 .260 6.712 .244 2.500 .090 4.000 .144 2.700 .097 3.073 .1110 2.933 .1060 2.892 .1040 2.732 .0987 2.642 .0954 2.838 .1030 2.708 .0978 2.688 .0964 2.800 .1000 2.784 .1000 2.700 .0974 2.704 .0976 2.652 .0958 2.640 .0954 2.625 .0948 231 EVERYTHING FOR THE GLASSHOUSE Stones and Kartlis—Continued Marble, white Italian “ common . .. Talc, black . Quartz . Slate . Pearl, oriental . Shale . Flint, white . “ black .. Stone, common . “ Bristol . “ mill . “ paving . Gypsum, opaque . Grindstone . Salt, common . Saltpetre . Sulphur, native . Common soil . Rotten stone . Clay . Brick . Nitre . Plaster of Paris. Ivory . Sand . Phosphorus . Borax . Coal. Anthracite. “ Maryland . “ Scotch . “ Newcastle ... . “ Bituminous . . . Earth, loose . Lime, quick . Charcoal . Woods (Dry Alder . Apple tree . Ash, the trunk. Bay tree . Beech . Box, French . Box, Dutch . Box, Brazilian red . Cedar, wild . Cedar, Palestine . Cedar, American . Cherry tree . Cork . Ebony, American . Elder tree . Elm . Filbert tree . Fir, male . Specific Gravity Weight Per Cu. Inch Lbs. 2.708 .0978 2.686 .0968 2.900 .0105 2.660 .0962 2.672 .0965 2.650 .0957 2.600 .0940 2.594 .0936 2.582 .0933 2.520 .0910 2.510 .0906 2.484 .0897 2.416 .0873 2.168 .0783 2.143 .0775 2.130 .0770 2.090 .0755 2.033 .0735 1.984 .0717 1.981 .0416 1.930 .0698 1.900 .0686 1.900 .0686 ( 1.872 .0677 \ 2.473 .0894 1.822 .0659 2.650 .0958 1.770 .0640 1.714 .0620 1.640 .0593 / 1.436 .0519 1 1.355 .0490 1.300 .0470 1.270 .0460 1.350 .0488 1.500 .0542 1.500 .0549 0.441 .0160 .800 .0289 .793 .0287 .845 .0306 .822 .0297 .852 .0308 .912 .0330 1.328 .0480 1.031 .0373 .596 .0219 .613 .0222 .561 .0203 .715 .0259 .240 .0087 1.331 .0481 .695 .0252 .560 .0202 .600 .0217 .550 .0199 232 H. L. DIXON COMPANY, PITTSBURG Woods (Dry)—Continued Fir, female . Hazel . Lemon tree . Lignnm-vitae . Linden tree . Logwood. Mahogany, Honduras . Maple . Mulberry . Oak . Orange tree . Pear tree . Poplar . Poplar, white Spanish .. Sassafras . Spruce . Spruce, old . Pine, yellow. Southern. Pine, white . Walnut . Liquids Acid, Acetic . “ Nitric . “ Sulphuric . “ Muriatic. “ Phosphoric . Alcohol, commercial .. “ pure . Beer, lager. Champagne . Cider . Ether, sulphuric . Egg . Honey . Human blood . Milk . Oil, linseed . “ olive . “ turpentine . wbale . Proof spirit. Vinegar . Water, distilled . “ sea . Wine. Miscellaneous Beeswax . Butter . India rubber . Fat. Gunpowder, loose . shaken . Gum arabic . Lard . Spermaceti . Sugar . Specific Gravity Weight Per Cu. Inch Lb.s. .498 .0180 .600 .0217 .703 .0254 1.333 .0482 .604 .0219 .913 .0331 .560 .0202 .750 .271 .897 .0324 .950 .0343 .705 .0255 .661 .0239 .383 .0138 .529 .0191 .482 .0174 .500 .0181 .460 .0166 .72 .0260 .400 .0144 .671 .0243 1.062 .0384 1.217 .0440 1.841 .0666 1.200 .0434 1.558 .0563 .833 .0301 .792 .0287 1.034 .0374 .997 .0360 1.018 .0361 .739 .0267 1.090 .0394 1.450 .0524 1.054 .0381 1.032 .0373 .940 .0340 .915 .0331 .870 .0314 .932 .0337 .925 .0334 1.080 .0390 1.000 .0361 1.030 .0371 .992 .0359 .965 .0349 .942 .0341 .933 .0338 .923 .0334 .900 .0325 1.000 .0361 1.452 .0525 .947 .0343 .943 .0341 1.605 .0580 233 EVERYTHING FOR THE GLASSHOUSE Miscellaneous—Continued Tallow, sheep calf . Atmospheric air Specific Gravity Weight Per Cu. Inch Lbs. .924 .0334 .934 .0338 .923 .0334 .0012 Gases, Vapors At 32° and a tension of one atmosphere. Atmospheric air . Ammoniacal gas . Carbonic acid. Carbonic oxide. Light carbureted hydrogen. Chlorine . Hydriodic acid . Hydrogen . Oxygen . Sulphureted hydrogen . Nitrogen . Vapor of alcohol . Vapor of turpentine spirits . Vapor of water . Smoke of bituminous coal . Smoke of wood . Steam at 212° F. Weight Cu. Ft. Grains 1.000 527.0 .500 263.7 1.527 805.3 .972 512.7 .557 293.5 2.500 1316.0 4.346 2290.0 .069 36.33 1.104 581.8 1.191 627.7 .972 512.0 1.613 851.0 5.013 2642.0 .623 328.0 .102 53.8 .900 474.0 .488 257.3 The weight of a cubic foot of any solid or liquid is found by multiplying its specific gravity by 62.425 pounds avoirdupois. And the weight of a cubic foot of any gas at atmospheric pressure and at 32° F. is found by multiplying its specific gravity by .08073 pounds avoirdupois. Specific Heat. The quantity of heat required to raise the tempera¬ ture of unit weight of any substance one degree varies with the substance. It is also the ratio of the heat so required to that required to heat the same weight of water. For solids at ordinary temperatures the specific heat is constant for each individual substance, although it is variable at high temperatures. In the case of gases a distinction must be made between specific heat at constant volume and a constant pressure. Where merely specific heat is stated it implies specific heat at ordinary temperature, and mean specific heat refers to the average value of this quantity between the temperatures named. The specific heat of a mixture of gases is obtained by multiplying the specific heat of each constituent gas by the percentage of that gas in the mixture and dividing the sum of the products by 100. Latent Heat. Where there is an application of heat to a body, chang¬ ing it from a solid to a liquid, or a liquid to a gas, there is an absorption of beat w’ithout any rise in temperature. The heat thus absorbed is called “latent” (or hidden) because it apparently disappears and is not meas¬ urable with a thermometer. It is not lost, however, but reappears whenever the substance passes through the reverse cycle from a gaseous to a liquid or from a liquid to a solid state. Therefore, latent heat is the quantity of heat which apparently disappears or is lost to thermometer measurement when the molecular constitution of body is changed. It is expended in performing the work of overcoming the molecular cohesion 234 H. L. DIXON COMPANY, PITTSBURG of the particles of the substance and in overcoming the resistance of external pressure to change the volume of the heated body. If heat be applied to a pound of ice there will be a rise in temperature until the freezing point, 32° F., is reached. The ice will then begin to melt, but the temperature of the mixture of ice and water will remain the same (32° F.) as long as any particle of ice remains in it. Yet the melting process will absorb heat. The amount of heat thus absorbed in changing the state of a pound of ice from ice at 32° F. to water at 32° F. is 144 B. T. U. This is the latent heat of fusion of ice. If the application of heat be continued, the temperature of the water will rise, but it will now only require about twice as many heat units to effect a rise of one degree as it did to effect the same rise in the ice. The reason is that the specific heat of water is 1.00, while that of ice is only .504. When the water has reached a point of 212° F., there is a further absorption of heat with no increase of temperature. Boiling occurs and the heat absorbed is expended in transforming the water into steam. Water at atmospheric pressure cannot be heated above 212° F. and the steam which is formed is also at a temperature of 212° F. When the entire pound of water has been evaporated into steam 965.8 B. T. U. have been used in the operation. This is the latent heat of evaporation of water. Effect of Heat on Various Bodies Melting, Freezing and Boiling Points Degree F. Acetate of soda saturated . 225.8 Acetate of potash saturated . 336. Air furnace . 3300. Ambergris melts . 145. Ammonia boils . 140. Ammonia (liquid) freezes . 46. Antimony melts . 951. Arsenic melts . 365. Benzine melts . 176. Beeswax melts . 151. Bismuth melts . 476. Blood (human) heat . 98. Blood (human) freezes . 25. Brandy freezes . 7. Brass melts . 1900. Carbonate of soda (saturated) . 220.3 Carbonic acid . 107. Chloroform . 140. Cadmium melts . 600. Charcoal burns . 3(X). Coal tar boils. 325. Cold, greatest, artificial .—166. Cold, greatest, natural . —56. Common fire . 790. Copper melts . 2548. Ether (sulphuric) . 100. Glass melts . 2200. Gold, fine, melts . 2590. Gutta percha softens. 145. Highest natural temp. Egypt. 117. Iodine . 225. Ice melts . 32. 236 EVERYTHIN G FOR THE GLASSHOUSE Degree F. Iron (cast) melts . 2100. Iron (wrought) . 2980. Iron bright red in the dark. 752. Iron red hot in the twilight. 884. Lard melts . 94. Lead melts . 540. Mercury boils . 662. Mercury volatilizes . 680. Mercury freezes . 39. Milk . 30. Milk boils. 213. Naphtha boils . 186. Nitric acid, specific gravity 1424, freezes. 45. Nitro-glycerine . 45. Nitrous oxide freezes. 150. Olive oil freezes. 36. Petroleum boils . 306. Phosphorus melts . 108. Phosphorus boils . 560. Pitch melts . 91. Platinum melts . 3080. Potassium melts . 135. Proof spirit freezes. 7. Saltpetre melts . 610. Sea water freezes. 28. Silver (fine) melts. 1250. Snow and salt, equal parts. 0. Spermaceti melts . 112. Spirits of turpentine freezes. 14. Steel melts . 2500. Steel, polished, blue . 580. Steel, polished, straw colored. 460. Strong wines freeze. 20. Sulphur melts . 226. Sulphur acid, specific gravity 1641, freezes. 45. Sulphuric ether freezes. 46. Sulphuric ether boils. 98. Tallow melts . 97. Tin melts . 421. Vinegar freezes . 28. Vinous fermentation .60. to 77. Water boils . 212. Water in vacuum boils. 98. White oil . 630. Zinc melts . 740. Zinc boils . 1872. Live Loads for Floors The following loads per square foot, exclusive of weight of floor materials, show the range assumed in usual practice: Dwellings. 70 lbs. per sq. ft. Offices. 70 to 100 llis. per .sq. ft. Buildings for public assembly. 120 to 150 lbs. per sq. ft. Stores, warehouses, etc. 150 to 250 lbs. and upwards per square foot 286 H. L. DIXON COMPANY, PITTSBURG -Weight of a Cubic Foot of Miscellaneous Substances Lbs. Alcohol . 49 Aluminum . 162 Anthracite, solid . 93 Anthracite, loose. 54 Ash, white, dry. 38 Asphaltum . 87 Brass, cast . 504 Brass, rolled . 524 Brick, pressed . 150 Brick, common, hard. 125 Brick, soft, interior. 100 Brickwork, pressed . 140 Brickwork, ordinary . 112 Brick, fire . 120 Cedar . 35 Cement, hydraulic.50-56 Cement, Portland . 100 Cherry, dry. 42 Chestnut, dry. 41 Clay, Potter’s, dry . 119 Clay, in lump, loose. 63 Coal, bituminous, solid . 84 Coal, bituminous, broken. 49 Coke, loose . 26.3 Copper, cast . 542 Copper, rolled. 548 Cork. 15 Earth, loam, dry, loose. 76 Earth, loam, moderately rammed. 95 Earth, soft flowing mud. 108 Ebony . 83 Elm, dry . 35 Elint . 162 Glass, molten . 150 Glass, window . 165 Gold .1203^ Granite . 106 Plaster of Paris. 142 Hay, bale . 9 Hemlock, dry . 25 Hickory, dry . 53 Ice . 58.7 Iron, cast . 450 Iron, wrought . 485 Lead . 711 Lime, loose . 53 Limestone . 168 Maple . 47 Mortar . 110 Marble, Italian . 169 Marble, Vermont . 165 Oak, live, dry . 59 Oak, white, dry . 50 Pine, white, dry . 25 Pine, yellow, dry, Northern . 35 Pine, yellow, dry, Southern . 45 Platina . 219 Sand, loose .90-106 237 EVERYTHING FOR THE GLASSHOUSE Weight of a Cubic Foot of Miscellaneous Substances—Continued Lbs. Sandstone . 151 Silver . 625?^ Shale . 162 Snow, fresh fallen .5-12 Snow, wet by rain.15-50 Steel plates . 487^ Steel, soft . 489 Stone, common, about . 158 Sand, wet, about. 128 Spruce . 31 Tin . 455 Water . 62]/i Water, sea . 64 Zinc . 437 Green timber (more than dry).1/5 to Antidotes for Poisons First: Send for a physician. Second: Induce vomiting by tickling throat with feather or finger; drink¬ ing hot water or strong mustard and water. Swallow sweet oil or whites of eggs. Acids are antidotes for Alkalies, and vice versa. Special Poisons and Antidotes Acids: Muriatic, Oxalic, Acetic ) Soap Suds Sulphuric (Oil of Vitriol) >■ Magnesia Nitric (Aqua Fortis) J Limewater Prussic Acid —Ammonia in water. Dash water in face. Carbolic Acid—Flour and water, mucilaginous drinks. Alkalies: Potash, Lye, Hartshorn, Ammonia \dnegar or lemon juice in water. Parfs^ Gr^mi | Milk, raw eggs, sweet oil, limewater, flour and water. Bug Poison, Lead, Saltpetre, Corrosive ) Whites of eggs or milk in Sublimate, Sugar of Lead, Blue Vitriol / large doses. Chloroform, | Dash cold water on head and chest. Chloral, Ether j Artificial respiration. Cop^^'ras^ Cobah^' } ^*^^P s^^s and mucilaginous drinks. ^m'ta^' Emed'^^^' / Starch and water, astringent infusions, strong tea. Mercury and its Salts—Whites of eggs, milk, mucilaginous drinks. Opium, Morphine, Laudanum, Paregoric, (Strong coffee, hot bath, keep Soothing Powders and Syrups 1 awake and moving at any cost. 288 H. L. DIXON COMPANY, PITTSBURG Resuscitation Persons Rescued from Asphyxia and Drowning Extracted from “Prompt Aid to the Injured” By Alvah H. Doty, M. D. The treatment of persons suffering from asphyxia and drowning is in both cases identical. Asphyxia is a condition of unconsciousness due to a great diminution of oxygen in the blood, resulting either from an obstruction to the pass¬ age of air to the lungs, or to the presence of poisonous gases which render the air unfit for respiration. Among the numerous causes of sufifocation, drowning and asphyxia following the inhalation of poisonous gases are most important for present consideration. Asphyxia The appearance of a person suffering from asphyxia is well marked. The face is of a dusky or purplish hue and swollen. The respirations are extremely labored, and associated with convulsive movements and delirium. If relief is not promptly given, these symptoms are rapidly followed by unconsciousness and death. Treatment —The first step consists in removing the cause in order that the lungs may be supplied with the proper amount of pure air. Stimulants and artificial respiration are then resorted to in an effort to restore the different functions to their normal condition. Artificial Respiration—Sylvester’s Method. Before artificial respi¬ ration is begun, the patient should be stripped to the waist, and the clothing around the latter part should be loosened so that the neces¬ sary manipulations of the chest may not be interfered with. The patient is to be placed on his back (Fig. 1) with a roll made of a coat or a shawl under the shoulders; the tongue should then be drawn forward and retained by a handkerchief which is placed across the extended organ and carried under the chin, then crossed and tied at the back of the neck. An elastic band or small rubber tube or a suspender may be substituted for the same purpose. If no other means can be made available, a hat or scarf pin may be thrust verti¬ cally through the end of the tongue without injury to this organ. The attendant should kneel at the head and grasp the elbows of the patient and draw them upward until the hands are carried above the Fig. 1. Sylvester's Method. First Movement. ("Inspiration) 239 EVERYTHIN G FOR THE GLASSHOUSE head and kept in this position until one, two, three can be slowly counted. This movement elevates the ribs, expands the chest, and creates a vacuum in the lungs into which the air rushes, or, in other words, the movement produces inspiration. The elbows are then slowly carried downward, placed by the side, and pressed inward against the chest (Fig. 2), thereby diminishing the size of the latter and producing expiration. These movements should be repeated about fifteen times during each minute for at least two hours, provided no signs of animation present themselves. Fig. 2. Sylvester’s Method. Second Movement. (Expiration) Drowning In the case of asphyxia or suffocation following submersion it is due to the fact that air is prevented from reaching the lungs. More or less water is found in the air passages, but not in such quantities as is gen¬ erally supposed. Water, however, enters the stomach, and considerable is found mixed with mucus in the throat. Death is usually the result of suffocation. In some cases it may be due to sudden heart failure before the person sinks. When such is the case, the face of the drowned would be pale and flabby. There is a better chance of resuscitating one who sinks from this cause than when suffocated, as the demand for o.xygen in the former is less than when asphyxiated by submersion. Fig. 3. Howard’s Method for Water Expulsion. 240 I H. L . DIXON COMPANY, PITTSBURG Treatment Preliminary to Artificial Respiration— The patient should be placed face downward, with a pillow or roll of clothing under the pit of the stomach, the head resting on the forearm, which keeps the mouth from the ground and renders traction on the tongue unnecessary. T. he attendant standing over the drowned person (Fig. 3), should then place his left hand on the lower and back part of the left side of the chest, while the right hand is laid on the spinal column about on a line or a little above the left hand; firm pressure IS then made by the operator throwing the weight of his body for¬ ward on his hands; this is to be continued while one, two, three are counted (slowly) and ended with a push which helps to raise the operator to an upright position and forcibly expel the fluid. These movements should be repeated two or three times if fluid continues to flow from the mouth. The patient should then be turned on his back and Sylvester’s method of artificial respiration (Figs. 1 and 2) applied. Smelling salts, ammonia, or two or three drops of nitrate of amyl, may be administered by inhalation, or the nose may be tickled by a feather or straw. When breathing commences and consciousness returns, the patient should be carefully divested of all wet clothing (if necessary, the clothing should be cut to avoid delay), well rubbed, and wrapped in warm covering, and stimulants administered. 241 EVERYTHING FOR THE GLASSHOUSE INDEX Page Nos. A Air and Gas Reversing Valves . 99, 100, 101 Air and Gas Reversing Valves, Table of Comparative Ca¬ pacities of. 100 Air Compressors. 96 Air-Mixer Burners (Patented) . 56, 58, 69 Air Storage Tanks. 96 Annealing Kilns, Plate Glass.. 29 “ Lehrs, Plate Glass.. 29 Anvils, Blacksmith. 110 Arch Blocks. Ill Arches, Doghouse.Ill, 118 “ Pot.13,14 B Barrel Trucks. 94 Barrows, Steel Batch. 102 Bars, Cruciform. 53 “ Pot Setting.62,63,65 “ Steel. 84 Batch Carts. 71 “ Elevators and Convey¬ ors .102, 103, 104 “ Filling Shovels.82,83 “ Mixers, Rotary.76, 102 “ Screens, Steel. 102 Belt Conveyors, Endless... 102, 103 Bench Bars. 67 “ Clay. Ill “ Rakes.63,66 “ Repair Paddles. 66 Bit Kettles.67, 69 Blacksmith Shop Equipment.. 110 Blades, Steel Table. 85 Blast Gates. 96 Block Carriages. 62 “ Kilns, Ironwork for. 52 Blocking Box, Gatherers’. 66 Blocks, Tank and Furnace. 111-118 “ Arch. Ill “ Top and Bottom (“ B”). 115 “ Bottom . Ill “ Burner ( Dixon).113 “ Covering (“ C ”). 115 “ Cap. Ill “ Doghouse Mantle. 114 “ Top of Port (“E ”).... 113 “ Eye. Ill “ Filling Hole (“ H ”)... 114 “ Doghouse Corner (“L”) 114 “ Pillar. Ill “ Producer Poke-hole... Ill “ “ Hopper. Ill Page Nos. Blocks, Refractory. Ill “ Skew. 113 “ Tankwall. 115 “ “ Tuckstone.. 116 Blow Furnaces. 28 Blowers’ Dummies.74, 75 Blowers for Gas Producers, Steam.56, 57 Blowers, Forge. 110 “ Pressure (hand power) 110 “ Pressure and Volume 96 “ Scales, Glass.94,96 Blowing Machinery, Modern Pressing and.17-23 Blow Pipes.76, 77, 85 Blue Marver Stones. 77 Boots, Gatherers’. 119 Carolina Boots. 125 Circular Boots. 122 Diamond Boots. 123 Dixon Boots. 120 Fox Boots. 126 Humphrey Boots. 127 McKee Boots. 128 McLaughlin Boots. 124 Star Boots. 121 Whitney Boots. 129 Boshes, Cooling. 81 “ Water.69,81 Bottle Lehrs, Ironwork for.... 42 “ Scales . 96 Bottom Blocks.Ill, 114 Box Printing Presses. 110 “ Shop Equipment. 110 “ Trucks. 110 Boxes, Blocking. 66 “ Capping. 82 “ Cullet.77,82,85 “ Flattener’s Cullet. 82 “ Novel.82,84 Breastwall Hooks.63,66 Brick, Fireclay.Ill, 130-137 “ Forks.62,63 “ Kiln, Ironwork for 52 “ Paddles. 62 “ Silica.111,130-141 “ Stacks. 36 Buckets, Malleable Iron Con¬ veyor .102,103 Bull Hooks.82, 84, 89 Burner Blocks, Dixon. 113 Burners, Gloryhule. 77 “ Lehr, Air-Mixer Pat¬ ented.56, 58, 59 Burner Nipples. 51 Burners,Oil .96, 100 For Producer Gas .54, 158, 159 242 H. L. DIXON COMPANY, PITTSBURG INDEX- Page Nos. c “C” Blocks. 115 Cap Brick. Ill Capping Boxes. 82 Carriage, Block. 62 Carriages, Floater.82, 86, 86 “ Mould Oven 49 “ Mould Transfer.... 76 “ Pot.62,64,65 Carriers, Coburn Trolley ..85, 108, 109, no Carrying-in Device.44, 46 Carrier for Lehrs, Endless.. .47, 48 Carts, Batch. 71 Carrying-in Tools. 77 Casting Tables.86, 90 Cathedral Glass Rolling Tables 91 Chain Conveyors, Endless .56,102,103,104 Chairs, Finishers.71, 72, 77 Chests, Cleaning-off.. .69, 70, 71, 77 Clamps, Pot. 86 Clay, Bench. Ill “ Fire . Ill “ Mortar. Ill Cleaning-off Chests.. .69, 70, 71, 77 Compensators, Electric Motor 37 38 39 Coburn Trolleys.. .85, 108, 109, 110 Color Room Pans. 102 “ “ Scales. 102 “ “ Scoops. 102 Compressors, Air. 96 Conduits, Gas. 36 Continuous Melting Tank Fur¬ naces .16, 24, 25 Conveyors, Endless Chain . 66, 102, 103, 104 Conveyors, Endless Belt.. .102, 103 Spiral.102,104 Cooling Tubs or Boshes. 81 Corundite. Ill Covering (“C”) Blocks. 115 Cranes. 81 Croppers.85, 89 Cruciform Bars, Lehr. 53 Crimping Machines. 76 Cullet Boxes, Cutters. 85 Cutters’ Pliers or Pinchers.... 85 Cullet Boxes, Flatteners’ ... .77, 82 Cutters, Stencil. 110 “ Tables, Squares, Pins and Rules. 85 D Decorating Lehrs. 13 “ Lehrs,Ironwork for 51 “ Ovens . 13 Continued Pago Nos. Decorating Ovens, 1 n )nwork for 51 Detector, Furnaceman’s Time .105,106 Dips, Glass. 85 Dixon Spout. 117 Doghouse Arch, Skew and Mantle Blocks. 118 Doghouse Corner (“L”) Blocks 114 Doors, Adjustable Self-Closing Lehr.43, 48 Doors, Cleaning.55, 57 Drawing Machinery, Window Glass.26, 27 Dummies, Blowers’.». .74, 75 Electric Drive for Glass Ma¬ chinery.37, 38, 39 Electric Safety Devices. . .105, 106 Elevators and Conveyors, Batch.102, 103, 104 End Port Tank Furnaces.... 16, 30 Engines, Gas.101, 102 Exhaust Fans, Ventilating and 96 Express Trucks.94, 96 Eye Blocks. Ill Fans, Ventilating and Exhaust .96, 97 Filling Hole (“ H ”) Blocks... 114 “ Shovels, Batch.82, 83 Filling-in Shovels.. 85 Finishers’ Chairs... .71, 72, 77 Finishing Tools.69, 77 Fire Clay Brick.Ill, 130-137 P'irm Plates. 81 Flatteners’Cullet Boxes. 82 “ Tools. 85 Flattening Ovens and Lehrs .. 28 “ Stones. Ill Flint Glass Furnaces, Ironwork for. 42 Flint Glass Lehrs .. 12 “ “ “ Ironwork for 42 “ “ Pot Furnaces, Re¬ generative . 11 Floater Carriages.82, 85, 86 “ Kilns. 28 “ “ Ironwork for.... 52 Floaters.Ill, 112 Flues, Gas. 35 Forge Blowers. 110 Forges, Blacksmith. 110 Forks, Brick. 62 “ Piling.85,87 Forter Gas Reversing Valves .100,101 243 EVERYTHIN G FOR THE GLASSHOUSE INDEX—Continued Page Nos. Furnace Blocks.111-118 i Furnaces, Blow. 28 ■ “ Continuous Melting Tank.16, 24, 25 “ End Port Tank ... 16, 30 i “ Ironwork for. 51 “ Plate Glass Melting 29 “ Recuperative. 30 “ Regenerative Flint Glass Pot. 11 “ Side Port Tank. 15,26-27 “ Window Glass Tank . 25, 26, 27 I G Gas Conduits. 35 “ Engines. 102 “ Flues. 35 “ Pipes. 35 “ Producers.31-34 “ “ Ironwork for... 55 “ Reversing Valves, Air and .99, 100, 101 Grates, Blast. 96 Gatherers’ Blocking Boxes.... 66 Gathering Rings. Ill Gatherers’ Shadow Pans.66, 71 Gathering Pigs. 67 Glass Bending Kilns. 30 “ “ Lehrs. 30 “ Blowers’Pipes.76,77,85 “ “ Scales.94, 96 “ Dips . 85 “ Ladles.67, 85,91 “ Recipes. 7 “ Spreaders. 85 Gloryhole Burners. 77 Gloryholes, Ironwork for. 49 Gloryhole Pigs. 73 Gloryholes, Portable.76, 77 “ Stationary. 13 Page Nos. Ironwork, Bottle Lehrs. 42 “ Brick Kilns. 62 “ Decorating Ovens and Lehrs. 51 “ Flint Glass Furnaces 42 “ “ “ Lehrs... 42 “ Floater Kilns.62, 55 “ Furnaces. 61 “ Gas Producers,Pipes, Flues and Conduits 55 “ Gloryholes. 49 “ Mould Ovens. 49 “ Plaster Kilns. 55 “ Plate Cilass Furnaces 54 “ “ “ Kilns ... 54 “ “ “ Lehrs... 54 “ Pot Arches. 49 “ Staining Kilns. 61 “ Tank Block Kilns. 52,55 " “ Furnaces. 51 “ Window Glass Blow Furnaces. 52 “ Window Glass Flat¬ tening Ovens and Lehrs. 52 Irons, Skimming. 85 K Kettles, Bit.67, 69 “ Knob.66,67 “ Ladling.67, 68, 82 “ Stationary.67, 68, 69 “ Tilting. 68 Kilns, Decorating.13, 14 “ Floater. 28 “ Glass Bending. 30 “ and Lehrs, Glass Bend¬ ing . 30 “ Plate Glass Annealing.. 29 “ Stained Glass. 15 Knob Kettles.66, 67 H Heating Stoves. 85 High Temperature Pyrometers .105,107 Hoisting Winches. 94 j Hooks, Breastwall.63, 66 “ Bull.82, 84, 86 " Ring..85, 89 “ Single . 84 Hopper Blocks, Producers.... Ill Horses, Roller. 82 Hot Stoves.71, 73 I Ironwork. 41 “ Block Kilns. 52 L Ladles.67, 81, 85, 91 Ladling Kettles.67,68, 82 Lazybones. 62 Lehr Air Mixer Burners. . 66 , 58, 59 Lehrs, Decorating. 13 Lehr Doors, Adjustable Self- Closing.43, 48 Lehr Pans. 48 Lehrs, Endless Carrier for.. .47, 48 “ Flattening Ovens and.. 28 “ Flint Glass. 12 “ Glass Bending. 30 “ Plate Glass Annealing. 29 Low Temperature Pyrometers 107 Lubricating Soap. 85 244 H. L. DIXON COMPANY, PITTSBURG INDEX—Continued Pasfe Nos. M Mantle Blocks, Doghouse. 114 Marver Plates.69, 77 “ Stones, Blue. 77 Melting Furnaces, Plate Glass 29 “ Tank Furnaces, Con¬ tinuous .15,16,25-27 Melting Tank Furnaces, Iron¬ work for Continuous. 51 Mineral Paint. 56 Mixers, Rotary Batcli.76, 102 Monkey Pots, Carriages for Setting.62, 65 Monkey Wrenches. 96 Motors, Electric.37, 38, 39 Mould Transfer Carriages .... 76 “ Ovens.13,14 “ ‘‘ Carriages for.... 49 “ “ Ironwork for .... 49 Muffle Tile.140, 141 Mushroom Valves.55, 56, 57 N Nigger Heads. 66 Nipples, Burner. 51 Novel Boxes..82, 84 Nozzles, Wind Pipe.96, 98 O Oil Burners.96, 100 “ Pumps. 96 Opal Glass Tanks. 15 Oven Carriages, Mould. 49 Ovens, Decorating. 13 “ Flattening. 28 “ Mould .13, 14 P Paddles, Bench Repair. 66 “ Carrying-in. . 77 “ Clay or Brick. 62 Paint, Mineral. 56 Pans, Color Rooms. 102 “ Lehr. 48 “ Shade. 66 “ Shadow.66,71 “ Ware.51,77 “ Steel Water. 55 Paper, Stencil. 110 Peanut Roasters.77-80 Pigs, Gathering. 67 “ Gloryholes. 73 Piling Forks.85, 87 Pillar Blocks. Ill Pins, Cutters’. 85 Pipes, Blow.76, 77, 85 “ Gas. 35 Page Nos. Pipes, Wind. .76, 96 Plaster Kilns, Ironwork for ... 55 Plate Glass Annealing Kilns 29 Plate Glass Annealing Kilns, Ironwork for. . 54 Plate Glass Annealing Lehrs 29 Plate Glass Annealing Lehrs, Ironwork for. ... Plate Glass Melting F urnaces. 29 Plate Glass Melting Furnaces, Ironwork for. . 54 Plates, Marver... . 69 “ Firm. . 81 Platform Scales, Secret. . 102 Pliers, Cutters’. . 85 Poke-hole Castings.. .55,57 Pokers, Steel. . 56 Poles, Sponge. . 66 Pot Arches. .13, 14 “ “ Ironwork for . 49 “ Clamps. . 85 “ Furnaces, Regenerative F lint Glass. . 11 “ Pullers. 73 “ Rings. “ Setting Bars. .62, 63, 65 “ “ Carriages .. . 62, 64, 65 “ Lazybones for .... 62 “ Stoppers. . Ill “ Trucks. “ Wagons. Power Plants, Producer Gas .. 34 Pressing and Blowing Machin¬ ery, Modern..17-23 Presses, Box Printing. 110 Pressure Blowers, Hand Power 110 “ “ Volume and .96, 97, 98 Producer Hoppers. Ill Producer Poke-holes.Ill Producers, Gas.31-34 “ Steam Blowers for Gas.56, 57 Prongs. 82 Pullers, Pot. 73 Pulling Rigs.46, 48 Pumps, Oil. 96 “ Water. i)6 Punties. 76 Pyrometers,High Temperature .105, 107 Pyrometers, Low Temperature 107 R Rakes, Bench.63, 66 “ Brick. 66 Rails. 94 245 EVERYTHIN G FOR THE GLASSHOUSE Continued INDEX Page Nos. Recipes, Glass. 7 Recuperative Furnaces. 30 Refractory Furnace Blocks .111-118 Regenerative Flint Glass Pot Furnaces. 11 Regenerator Tile. 137 Reversing Valves, Air and Gas .i)9,100, 101 Ring Hooks.85, 89 Rings, Gathering. Ill “ Pot. Ill Ring Shades. Ill Rip Saws. 110 Roasters, Peanut.77-80 Rods, Swab. 85 “ Cruikshank Pat. Lehr.. 53 Roller Horses. 82 “ Wagons.84, 85 Rolling Tables,Cathedral Glass 91 Rolls. 85 Rules, Cutters’. 85 S Safety Devices, Electric.. .105, 106 Sand Box Ware Stands. 73 Saucer Valves.55, 56, 57 Saws, Rip. 110 Scales, Bottle. 96 “ Color Room. 102 “ Glass Blowers’.94,96 “ Secret Platform. 102 Scoops, Color Room.102 Scrapers, Stone.85, 88 Scraping Ladles. 67 Screens, Steel Batch. 102 Secret Platform Scales. 102 Screw Stands.54, 55, 56 Shade Pans. 66 Shades . 81 Shadow Pans.66, 71 Shade Stones. Ill Shears . 76 Shovels, Batch Filling.82, 83 “ Steel Batch. 102 Side Port Tank Furnaces. 15, 25-27 Siemens Air and Gas Revers¬ ing Valves .99, 100 Silica Brick.Ill, 130-141 Single Hooks. 84 Skew Blocks. 113 Skimming Irons. 85 Snaps.69, 77 Soap Lubricating. 85 Spiece .85,87 Sponge Poles. 66 Spouts, Dixon. 117 Spiral Conveyors.102, 104 Page Nos. Spreaders, Glass. . 85 Squares, Cutters’. . 85 Stacks, Steel and Brick. .36, 48 Staining Kilns, Ironwork for . . 51 Stained Glass Kilns .... . 15 Stands, Bottle Snaps ... r'r' “ Sand Box Ware . 73 “ Screw. ..54, 55, 56 “ Ware. . 73 Steam Blowers for Producers .56, 57 Steel Bars. . 84 “ Stacks . . 36 “ Table Blades. . 85 “ Towers . . 96 “ Twangs. . 85 Stencil Cutters. . 110 “ Paper. . 110 Stones, Blue Marver . .. . 77 Stone, Flattening. . Ill “ Scrapers. .... 85, 88 Stones, Shade. . Ill Stoppers, Pot. . Ill Storage Tanks. . 96 Stoves, Heating.. . 85 Stowing Tools. ....55, 85 Stoves, Hot. ....71, 73 Swab Rods. . 85 T Table Blades, Steel. . 85 “ Cathedral Glass R oiling 91 Tables, Casting. .... 85, 90 “ Cutters’. . 85 Tank Block Kilns, Ironwork for 52 “ Blocks. Ill “ Furnaces, End Port .. .16, 30 “ “ Side Port.l5, 25-27 “ " WindowGlass .25, 26, 27 “ Opal Glass. 15 Tanks, Storage. 96 “ Water. 96 Tank Wall Blocks. 115 “ “ Tuckstones. 116 Tile Muffle.140, 141 “ Regenerator. 137 Tilting Kettles. 68 Time Detector, Furnaceman’s .105, 106 Tools and Implements. 61 Flint Glass Factories.62-76 Green Bottle Factories ... .77-80 Plate Glass Factories .81-91 Skylight Glass Factories.. .81-91 Window Glass Factories.. .81-91 Miscellaneous .93-110 246 H. L. DIXON COMPANY, PITTSBURG INDEX—Continued Page Nos. Tools, Stowing. 85 i Top of Port (“ E ”) Blocks... 113 Towers, Steel. 96 Transfer Carriages, Mould_ 76 Trefers. 81 Trolleys, Coburn.85, 108-110 Trucks, Barrel. 94 “ Box. 110 “ Pot.■.71,73 “ Warehouse.94, 95, 110 Tuckstones, Tankwall. 116 Tuile Holsts. 54 Turtle Wagons. 85 Twangs, Steel. 85 V Valves, Forter Gas Reversing .100, 101 Valves, Saucer or Mushroom.55-57 “ Siemens Air Reversing .99, 100 Volume Blowers. 96 Ventilating and Exhaust Fans. 96 | Page Nos. w Wagons, Pot. 85 “ Roller.84,85 Turtle. 85 Warehouse Trucks.94, 95 , 110 Ware Pans. 51 77 “ Stands. ’73 “ “ Sand Box. 73 “ “ Solid Top. 73 Water Boshes.69, 81 “ Pans, Steel. ’55 “ Pumps . 96 “ Tanks. 9(5 Winches, Hoisting. 34 Window Glass Blow Furnaces, Ironwork for. 52 Window Glass Drawing Ma¬ chinery.26, 27 Window Glass Tank Furnaces ..25, 26,27 Window Glass Flattening Ovens and Lehrs. 28 Window Glass Flattening Ovens and Lehrs, Ironwork for. 52 Wind Pipes.76, 96 Worm Gear Attachments. 48 Wrenches, Monkey, Lev'er and “ C: ” nn INDEX to Supplement of Tables and Useful Information Page Nos. Absolute Zero. 181 Air... 192 Air Delivery, Table giving Quantity of Air of a given 1 Density by a Fan. 199 Calculating Friction Losses, Formula for. 199 Efficiency of Fans and Posi¬ tive Blowers, Comparative 199 Fans, Blowers and Compres¬ sors, Data on. 193 [ P'low of Air through Orifices, Table of. 197 | Forced Draft Capacity, Table 1 for Blowers. 196 1 Piston Displacement in Air ' Cylinders at Varying Speeds, Table of. 201 Pressure Losses for Varying Velocities and Diameters 1 of Pipes. 200 I Page Nos. Pressure Losses through Friction, Table of. 194 Pransm’s’n of Air Volumes in Pipes of Various Diameters 198 Volume and Density ol Air at Various Temperatures, Table of. 193 Weights of Galvanized Iron Pipe, Table of. 195 Algebraic and Arithmetical Signs used in Mathmetical Calculations. 163 Antidotes for Poisons. 238 Area and Circumferences of Circles, Table of... .177, 178, 179 Asphyxia, Treatment for . .239-241 B Belting ...183-188 Belt Sizes for Transmitting \"arious Horse Powers, Table of. 188 247 EVERYTHIN G FOR THE GLASSHOUSE INDEX- Page Nos. Horse Power of Belting, Rule for.185-187 Economical Application and Operation of Belts, Rules for.183-185 Boilers, Data on Steam. 210 Brickwork. 145 General Information .... 145, 146 Shipments. 146 C Cement. 146 General Information ... .146, 147 Weights, Table of. 147 Circles, Table of Circumferen¬ ces and Areas of.177-179 Clay Pottery.147, 149 Clay Working, Cone Num¬ bers for. 149 Composition and Fusing Points of Seger Cones, Table of.150-152 Elements and Symbols used in Seger Cone Table. 152 Seger Cones. 149 Coal. 211 Analysis of Coals.212, 213 Grade Divisions.211 Concrete.147 Concrete Mixtures, Table of Material for. 148 D Decimals of an Inch, Table of. 175 Drowning, Treatment for . .239-241 E Electricity. 191 Electrical Calculations, Rules for Simple. 191 Electrical Units. 191 Equivalents of Electrical Units. 191 Relation of Speed, Alterna¬ tions and Number of Poles in Alternating Current Machinery. 191 Elements and their Atomic Weights, Table of. 153 Engines, Horse Power of. 208 F Fans and Blowers, Data on ... 193 Fuel, Data on. 211 Coal.211-213 Gas.215-230 Oil.213-215 Continued Page Nos. Gas, Data on.215-230 Analysis, Gas. 226 Bench Gas. 221 Blast Furnace Gas. 229 Carbonic Oxide. 218 “ Acid .. 218 Coke Oven Gas. 229 Commercial Gases, Constitu¬ ent Parts of.216-226 Marsh Gas. 220 Natural Gas.215,229 Nitrogen . 218 Oil Gas. 228 Olefiant Gas. 220 Oxygen. 218 Producer Gas.215,225 Useful Notes for Calculations 215 Water Gas, Carbureted.223 Gas Measurement, Multipliers for. 230 Gearing. 189 Bevel Gears. 189 Rules for Calculating Gear Problems.189, 190 Spur Gears. 189 Table of Pitches. 190 Glasshouse Data. 154 Invoice Calculating Table for Soda Ash. 154 Painting, Interior and Exte¬ rior .155, 156 Temperature Constants for Glass Working. 154 Washes,Interiorand Exterior 156 Washing Iron from Chest Cullet.154, 155 H Heat, Latent. 234 Heat on Various Bodies, Effect of....235, 236 Heat, Specific. 234 Heat, Units of.205,206 Horse Power, Definition of.... 208 Horse Power of an Engine.... 208 Hydraulics, Data on.202-204 Friction of Water in Pipes, Table of... 203 Pressure Determinations,etc. .202, 204 Useful Notes for Hydraulic Calculations. 202 I Iron,Steel and other Metals. 164-173 Color Effect of Heat on Iron 167 Computing Weight of Iron Castings. 166 248 H. L. DIXON COMPANY, PITTSBURG Computing Weight of Iron and Steel. Conversion Table of Weights of Metals. Foreign Substances in Iron and Steel. Fusing Point and Character of Metals, Table of. Metal Weights per Super¬ ficial Foot, Table of. Melting Points of Fusible Plugs, Table of. Melting Points of Lead, Table of. Melting Points of Solder, Table of. 169 Notes on the Working of Steel.164, 165 Specific Gravities of Common Metals. 167 Suitable Working Tempera¬ tures, Table of. 168 Temperature Chart giving Principal Melting and Freezing Points and other Metallurgic’l Temp’ratures 171 Tempering of Steel, Colors Corresponding toTempera- tures. 167 Tempering of Tools. 168 Tests for Iron and Steel.... 164 Weights of various Metal Castings from Patterns, Table giving. 166 L Latent Heat. 234 Lime. 146 General Information. 146 Weights, Table of. 147 Loads on Floors, Safe Live ... 236 M Measures and Weights, Equiv¬ alents of. 169 Measures, French or Metric System of. 160 Mensuration. 157 Dry Measure,Liquid or Wine Measure, Long Measure, Gunters Chain, Nautical Measure, Square Measure 167 Solid Measure, Troy Weight, Avoirdupois Weight, Apothecaries Weight and Measure. 158 Metric System of Measures... 160 Decimal Equivalents. 161 Metric Conversion Table ... 162 Pajs'e Nos. Mortar. 146 General Information. 146 O Oil, Data on.213-215 Weightand Volume of Crude Oils, Table of. 215 P Pipe,Weights of Galv’niz’d Iron 195 Poisons, Antidotes for. 238 Power Transmission Data .... 182 Belting.183-188 Compressed Air. 192 Electricity. 191 Gearing. 189 Pulleys. 183 Shaft Bearings. 182 Shafting. 182 Power, Units of. 206 R Recipes, Workshop.172, 173 S Screw and its Power, The. 175 Screw Threads, Table of Standard. 174 Seger Cones.149-152 Shaft Bearings. 182 Shafting. 182 Signs, Arithmet’l and Algebraic 163 Soils, Sustaining Power of .... 147 Specific Gravity. 231 Specific Gravity of Miscellane¬ ous Substances.231-234 Specific Heat. 234 Steam, Data on. 205 Cost of Coal for Steam Power 209 Heat Units, Comparative Table of. 205 Steam Boilers. 210 Table of Properties of Satu¬ rated Steam. 207 Stone . 231 Suffocation, Treatment for.239-241 Surfaces and Volumes, Equiv¬ alents of. 159 T Thermometers. 180 W Weights of Miscellaneous Sub¬ stances per Cubic Foot. .237, 238 Weights of Miscellaneous Sub¬ stances per Cubic Inch . .231-234 WireGaugeStandards,TabIeof 176 Workshop Recipes.172, 173 Z Zero, Absolute. 181 INDEX—Continued Page Nos. 166 167 165 170 167 169 169 249 # .c ‘r t 7V' V 4