Digitized by the Internet Archive in 2015 https://archive.org/details/artoftanningleat00kenn_0 TANNING LEATHER FACILITATED, BY DAVID H. KENNEDY'S PROCESS. j C.’Bn+iie THE ART OF TANNING LEATHER; BY A NEW AND IMPROVED SYSTEM THEORETICALLY AND PRACTICALLY CONSIDERED IN ALL ITS DETAILS. Discovered, and Patented April 14th, 1857. BY DAVID H. KENNEDY, OF NEW ALEXANDRIA, PENNSYLVANIA. Illustrated with Twenty-five Wood Engravings and a Portrait of the Author. IShitton, ^DJitions. NEW YORK: BAKER & GODWIN, PRINTERS, NO. 1 SPRUCE STREET. ISSY. Entered, according to Act of Congress, in the year 1857, by DAVID H. KENNEDY, in the Clerk’s Oflice of the District Court of the United States, for the Southern District of New York. LETTERS PATENT GRANTED IN ENGLAND, IRELAND, WALES, THE CHANNEL ISLANDS AND THE ISLE OF MAN, On the 4th day of January, A. D. 1854. FRANCE, On the 20th day of February, A. D. 1854. ' BELGIUM, On the 27th day of April, A. D. 1854. THE UNITED STATES OF AMERICA, On the 14th day of April, A. D. 1857. RUSSIA AND SPAIN APPLIED FOR. BY DAVID H. KENNEDY, OF NEW ALBXANDBIA, PENNSYLVANIA. These directions, when filled up, are not to be left exposed to the examination of such as may desire to> possess themselves of their secrets. But should, for the benefit of the Patentee as well as the purchaser, be strictly kept from the public eye. CONTENTS. Preface Page, 11 CHAPTER I. INTRODUCTION. Returns of the Census of A. D. 1852, showing the condition of the Tanning interest 13 CHAPTER II. The different kinds of Skins suitable for Tan- ning — Buenos Ayres hides — Brazilian hides — Cow-hides — American Ox-hides — Spanish or South American dry hides — Calcutta or Nagore hides — Calf-skins — Horse-hides — Goat-skins — Sheep-skins — Deer-skins — and the Mode of Salting hides 1 * 37 6 CONTENTS. Page.. CHAPTER III. Structure and Composition of tlie Skin — Fibrine — Gelatine — Albumen — Animal Matter — Tannic Acid uniting with Gelatine and forming Leather 59 CHAPTER IV. Soaking, Softening, and Washing Hides — An Illustration, with a Description of the Hide- mill and Washing-machine 69 CHAPTER V. Composition No. 1. For removing Hair, Wool, Grease, Mucus, and other impurities from the Skins — An Illus- tration, with a full description of the Beam- house 81 CHAPTER VI. Bating. Reducing the Skins to their Original Thick- ness 91 CONTENTS. 7 Page. CHAPTER VII. The Properties of the Ingredients used in the Composition for Tanning — Their effects upon the Hides — Tlie Places of Production — The New York Prices 95 CHAPTER VIII. Com 2 )osition No. 2. For Tanning — The proper proportions of In- gredients, with full and clear Directions for using them — A Description of the Bark- ometer 109 CHAPTER IX. Example. Tanning one hundred common-sized Calf-skins, 121 CHAPTER X. Example. Tanning thirty Ox-hides for the Manufacture of Patent Leather — The Handling-house, with Notes — Splitting-machine 133 8 CONTENTS. Page. CHAPTER XL Example. Tanning fifty sides of Sole-leather 149 CHAPTER XII. Currying and Finishing Leather — Shaving Harness Leather — Blacked Bridle — Russet Bridle — Horse Leather — Wax Leather — Grained Leather — Patent Leather 167 CHAPTER XIII. The Texture and Quality of Leather 185 CHAPTER XIV. Remarks on Tanning — Illustration of Clinton Tannery, with Notes 195 CHAPTER XV. The Mechanics' True Position. A Word of Cheer to the Hearty Tanner 217 CONTENTS. 9 Page. CHAPTER XVI. The Tanners* Cheer.. Illustrated by a Party of Tanners Singing tlie words to the tune of the Marseillaise Hymn, 243 CHAPTER XVII. Copy of Patent granted, in the United States, on the 14th day of April, 185*7 249 CHAPTER XVIII. Copy of Specification of. Patent 253 l> KEFACE. The following directions Lave been prepared expressly for information as to the ]n*actical ai’>plication of scientific principles which characterize the pro- gi’ess of the improvement, and are offered to that ]^ortion of the public which is interested in the leather and tanning business. Like every other art, that of tanning has lately made great progress towards perfection. Ingenious and practical men have devoted their energies to actual ex]ieriments, and chemical agencies have been employed with varied success. 12 PREFACE. until, at length, the desideratum seems to have been attained, which affords a new and complete substitute for the manufacturing of all kinds of leather. This must soon give it a world-wide celebrity, and entitle it to the attention of all concerned in the leather business. The Patentee, Mr. K., takes great pleas- ure in giving a comprehensive descrip- tion of the different preparations for using the improvement ; and I subscribe my hearty good wishes for the success of the invention for the purpose of pro- curing the desired information. Inqui- ries have been directed to the consulta- tion of Sir Humphrey Davy, Professors Turner and Ure, and several other cele- brated authors. In this way the author has obtained the most accurate knowl- edge of the chemistry of tanning, and for giving a full and comprehensive treatise on changing hides into leather. CHAPTER I. INTRODUCTION. The art of tanning is that l)y which animal skins are converted into leather^ a product differing entirely from that of the raw material, and adapting it to the useful purpose for which it is employed. The properties imparted are of a physical nature, and vary with the kind of skin emj^loyed and the modifica- tions of the process which it undergoes. Chemically considered, however, leather is a definite compound of tannin and gelatin. Tanning, as an art, dates as 14 INTRODUCTION. far back as nine hundred years before Christ. The methods resorted to in early times consisted of little more than merely cleansing and drying the skins; and, thus prepared, the latter were used for clothing, &c. Leather was largely in use among the ancient Egyptians, and the workers of that material were so numerous that the Memnonian quarter, Thebes, was charac- terized as their especial locality. Their skill in fashioning it was so great that ornaments of all shapes and devices were made from it. Leather was made' by them into tapestry, and many of the Egyptian tombs bear representations of artificers in leather engaged in the several liranches of their vocation. The principal steps in the manufac- ture of leather are the washing and soaking, for the purpose of cleaning and softening the skins, and preparing them INTRODUCTION. 15 for the removal of the hair. This is effected by tlie use of lime, or other substances which destroy, dissolve, or soften the bulbous roots of the hair, and thus facilitate its removal by mere mechanical scraping with a blunt- edged knife. During this part of the process, another important end is gen- erally acconi])lished in the swelling of the tissues and their prej)arations for the more comjdete and easy absorjition of the tanning principle. The primitive mode of removing the hair was that of shaving it ott* with a knife ; but the use of lime was known even among the early Egyptians. When the rationale of depilation is better understood by practical tanners, the slow and incon- venient process of depilation by means of lime must give place to more effective, rapid, and economical methods. In later times, these defects were remedied 16 INTRODUCTION^. by immersing the cleansed and de- haired skin in an infusion of oak bark or solution of alum, and thus, by eiffect- ing a union between one or more con- stituents of tbe liquor and a gelatinous tissue of tbe skin, producing a new compound with desirable properties. The principles governing this reaction have been, in more recent days, devel- oped by the investigations of Proust, Deyeaux, McBride, and Sir Humphrey Davy ; and it is owing to the researches of these inquirers that the occupation of the tanner has been elevated from the condition of an empirical pursuit to that of an art based upon scientific princi- ples. Many improvements in the art have been made by the aid of inge- niously contrived machinery, and much has been done to hasten the process of tanning. Tanning consists in the combination of INTRODUCTION. 17 the gelatinous tissue with tannin by im- mersing the skins in an infusion of oak bark or other substances containing tannin. The tanning inHuence is prolia- bly not exerted solely by the tannin^ but also partly by the extractive matter, more or less of which always exists in the tanning material. During the soaking, the epidermis of the skins disappears, and the tissue of the latter is gelatinized, and thus predis- posed to chemical union with the tannin. This gelatinization of the tissues is all- essential, and is promoted by the gallic acid fermentation of the tanning mate- rial. This is the more probable science. The same effect may be produced hj the use of a very dilute acetic, and other operations intended to perfect the quality and appearance of the leather. Leather is employed for many useful and ornamental purposes ; and numerous 2 * 18 INTRODUCTION. are its applications to various brandies of industry. Besides its extensive use for covering the head and feet, wearing apparel, saddles, harness, carriages, and the purposes of the book-binder, it is largely employed for the embellishment of objects of taste and ornament. In- dependently of the direct importance of the leather trade, it exerts a very decided incidental influence in devel- oping the resources of a country, by giving value to certain materials used in and resulting from its manufacture. Besides the immense employment which it gives to thousands of artisans, it has built up colonies and towns, which owe their origin and progress entirely to the interests connected with it. Even the waste materials of slaughter-houses, tan- neries, curriers’ shops and workers in leather, have important applications — the horns serving for the manufacture INTRODUCTION. 19 of combs, buttons, and umbrella furni- ture ; the hair for plastering ; the spent lime for the farmer; the skin-clippings for the glue-boiler ; and the leather shavings for the manufacturer of prus- siate of potash. The following state- ments will give an idea of the vast extent and rapid increase of the trade in leather. In France — a country eminent for the quantity and quality of the leather which it produces — the average number of skins annually converted into leather is about three millions of whole skins, exclusive of sheep and calf skins. In the United States, the manufacture of leather is only beginning to be of much importance. Since the early part of the present century it has been rapidly extended, until it has. become, with its allied and dependent arts, one of the most prominent elements of national 20 INTRODUCTION. prosperity. This improved system is conducted in the most simple and primi- tive manner. The expenditure both of time and labor is now materially re- duced by the different modes and treatment of the process. The unpar- alleled success which has attended the introduction of the patent process set forth in this work, and the flattering encomiums bestowed upon the direc- tions given in a former edition, induce me to extend them a little farther, hoping they will be understood by all those who will avail themselves of this improved system for the manufacture of leather. I have extended the information in this, the third edition of directions, and hope that my fellow-tanners will read them with a generous allowance for the imperfect style in which they are given ; hoping, also, that they will keep in INTRODUCTION. 21 mind that they are not fiction, but sober truths, intended expressly for the appli- cation of the process. For some time past my whole time and attention have been given exclu- sively to the introduction of this pro- cess, believing from the first that its merits would, in time, bring it into general use, which is now acknowledged to be a fixed fact by those most con- versant with it. Its general adoption is now only a cpiestion of time ; for as fast as it becomes known it is adopted. This being the case, I wish to give all the information I can respecting the manner and different methods of using it. To those tanners who have adopted and seen fit to recommend this new process for tanning leather, I return my sincere thanks, and assure them that their kindness to me, and approbation of the improvement, will not be for- gotten. 22 INTRODUCTION. We append a statistical table, com- piled from the returns of the seventh census, showing the condition of the tanning interest. The National Intelligencer compiles, from the census returns, the following table of the tanneries in the United States, in A. D. 1850 : No. of establishments, . . 9,263 Capital invested, . . . $18,900,557 Value of raw material, . 19,613,237 Value of product, . . . 32,861,796 The number of hides is 6,128,070; skins, 2,653,865 ; and about 6,000,000 sheep, goat, and other small skins tan- ned and dressed annually, which are not included in the number. The number of hands employed is 20,909 males and 102 females. The monthly wages of the males amount to $416,214 ; of the females, $970. The number of sides of INTRODUCTION. 23 leather produced annually, is 12,557,940, and of skins, 2,653,865. The foregoing estimates were care- fully compiled from the returns of the seventh census, for the National Intel- ligencer, and may be considered correct. Leather forms one of the heaviest items aniong tlie staples of American merchandise, and the demands for it are daily increasing, in addition to its extensive employment for tlie embel- lishment of objects of taste and orna- ment. If we take it for granted that the leatlier trade has advanced in amount at the rate of 10 per cent, per annum, for the last seven years, the figures should now stand thus : Amount of capital in- vested, .... $32,030,946 90 Value of raw material, 33,342,502 90 Value of product, . . 55,865,053 20 24 INTRODUCTION. These calculations may fall short of, but it is believed that they do not exceed, the truth. They may at least serve to indicate the vast extent and rapid increase of the leather trade in this country. But what must it be a quarter of a century hence ? At the present rate of increase, we may fairly calculate that in twenty-five years hence the tanning and currying business will have teipled, thus placing it almost in the van of all domestic manufactures. A business of such ex- tent and imjDortance, well deserves the attention of the manufacturer, for what- ever abridges and facilitates the process, adds to the value of the capital invested. The claims of this Patent are reason- able and philosophical. Tanning is wholly a chemical process, converting hides into leather. The perfection of the results of this process, depends not INTRODUCTION. 25 SO much upon the energy and proper combination of such astringent proper- ties and chemicals as are employed to effect it. The more rapid the action of these agents, and the ([uicker their work is done, the more perfect is the article manufactured. This is the doc- trine of the improvement set forth in this work ; and its correctness, econ- omy, and great utility, we are ready to submit to the scrutiny of science and the test of the most thorough experi- ment. The leather manufactured by this process is of a finer texture, softer, sus- ceptible of a higher finish, less porous, more pliable, stronger, heavier, and more durable than leather tanned in the ordi- nary way. The quality of the material itself — which any man may examine — and its use and trial for years, authorize these high claims. They are announced 26 INTRODUCTION. to the public with the most implicit confidence in their accuracy and relia- bility. We respectfully invite particular at- tention to the following statements : — • The numerous and great advantages of this improvement, both to the manu- facturer and to the consumer, are mat- ters on which the most satisfactory information may be obtained. The adoption of this process by every tanner in the United States is practic- able. It consists chiefiy in the applica- tion of a proper compound or combina- tion of certain chemicals to the usual bark, liquors or other astringent prop- erties, possessing tannin, thereby caus- ing a much more rapid advancement in the tanning of leather than is or can be produced by the ordinary process. It requires no new fixtures or expensive outlay. After the hides are tanned by INTRODUCTION. 27 this process, the scouring, stuffing, oil- ing, blackening, and hnishing are con- ducted as they ever have been. This improvement will be found of great general economy and utility. A correct knowledge ’of it must secure its universal adoption. The following facts sustain this conclusion: — Many of the most experienced, scientitic, and enlight- ened tanners and other artisans con- nected with the manufacture or sale of leather, have certified to the superior excellence of the leather manufactured by this process, as possessing all the es- sential properties requisite for beauty and utility. We believe a similar opin- ion is entertained by all who have care- fully examined the leather, and who are competent to form a correct judgment of the article manufactured. To capitalists, and especially to those who have invested large amounts of 28 INTRODUCTION. money in the manufacture of leather, the following estimates, showing the difference in the expense of tanning, be- tween the old method and this patent process of tanning, will be interesting : — ONE year’s work BY THE OLD METHOD. To present this matter so as it may be readily comprehended by those doing a small business, we will exhibit it on a a small scale. Under the old method of tanning with bark, two men will tan and finish 4,000 sides of sole leather in one year. Their wages, at $30 per month, will be $720; the sides, in the raw and dry state, will weigh on an average, 11 lbs. per side, making 44,000 lbs. ; at 32 cents per lb., they will cost $14,080; they will consume 270 cords of oak bark, at $7 per cord, making $1,890 ; rent of tan-yard, $150, interest on hides, $844 80; interest on bark, INTRODUCTION. 29 $113 40; 'whole cost when finished, is $17,798 20. The 4,000 sides of leather will weigh on an average, 16 lbs. per side, making 64,000 lbs. At 32 cents per lb. they would bring $20,480, afford- ing a net gain of $2,681 80 for one year’s tanning on the old system. ONE YEAK’s -WOKK BY THIS NEW PKOCESS. Under this patented improved system of tanning, one man will tan and finish 4.000 sides in one year. At $30 per month, his wages will be $360 ; the sides will weigh on an average in the raw and dry state, 11 lbs. per side, making. 44.000 lbs. ; at 32 cents per lb. they will cost $14,080 ; they will consume 135 cords of bark at $7 per cord, mak- ing $945, and chemicals to the amount of $600 ; rent of tan-yard, $150 ; the interest on the hides for six months, will 8 * 30 INTRODUCTION. be $422 40 ; the interest on the chemi- cals will be $18 ; the interest on the bark will be $28 35 ; making the whole cost of tanning 4,000 sides under this system, only $16,243 75 . The weight of the 4,000 sides when finished, will be, on an average, 17 lbs. per side, making 68,000 lbs. of leather — a gain in weight of 4,000 lbs. over those tanned by the old method at 32 cents per lb. ; — the whole would bring $21,7 60. The net gain is $5,516 25. Showing an advantage over the old method of tan- ning in one year, even on this limited scale, of $2,834 45 ; besides, the leather tanned by this process has a brighter color, more the appearance of oak-tan- ned leather, and commands a higher price in the market. The above is a clear and accurate cal- culation of the cost of tanning, both with this process and the old method, INTRODUCTION. 31 and the result makes its own appeal to the good sense of all who' are anywise interested in the profits arising from leather. Tanners ! see you not that if so much can be saved by applying this patent process to tanning on so diminu- tive a scale, that the ratio of profit would be vastly increased by employ- ing it on a more extended plan ? You are invited to investigate this matter. If, on examination, you find that a sub- stantial saving of even ten or fifteen per cent, can be made on a year’s business by adopting this new process, you wiU not fail to see where your interest leads you ; for ten per cent, over and above your accustomed profits would, in a few years, secure for you an independent fortune. It is plain that the advantages of this mode of tanning, even to one who tans only sole leather on a small scale, are 32 INTRODUCTION. very great ; and to those who find it difficult to obtain the usual quantity of bark, it will be invaluable. Where bark is plenty and can be obtained at a small cost, it also is valuable, for only one-half the usual quantity of bark will be found necessary. By adopting this method then, the tanner who consumes 1,000 cords of bark per year, will re- quire only 500 cords ; a saving at once of from $1,600 to $2,000 on bark alone, in one year. A brief summary of the advantages of this patent process of tanning, may be stated thus : Hides or skins can be tanned at much less expense than by the usual method. Common size • calf, sheep, goat, deer, or other similar skins, can be tanned in from four to twelve days, at an expense of from fifty cents to one dollar and fifty cents per dozen. Heavier leather. INTRODUCTION. 33 such as kip, upper, bridle, skirting, harness, and sole leather, can be tanned in from twenty to ninety days, with a proportionate increase of expense, ac- cording to the thickness of the hide and strength of liquoi*s used. . The liquors used in this process are in all cases applied to the hides or skins only in a cold state, and the leather manufactured by it has been found to possess more pliability, greater strength and durability, and a much larger in- crease of weight. It forms a finer tex- ture, and gives it a handsomer bloom, and consequently finishes much better ; thereby rendering it more impervious to water than leather tanned by the old method. The whole process can be learned by any tanner in a very short time. The apparatus and the different stages of the process of tanning, are the same 34 INTRODUCTION. or similar to the usual method ; but capable, in fitting a new establishment, of being more compactly arranged, and at much less expense. It requires less room or space to carry on the business. Parties wishing to satisfy themselves on any point named in this or any other chapter of this work on which it is proper to give general information, are invited to call on the patentee or his agent, and examine the sys- tem in its practical operations, see the leather manufactured, and witness ex- periments which they are prepared to make at any time, for the purpose of illustrating and corroborating the claims of this patent, for which letters were granted on the 14th day of April, 1857. 'r ‘'4 ■ ,>'v>- -,>., -iv>- I*" . V/ <.• l5tu r ‘4?''IuJ;l .»; '^CJjLiU . Ir'.f- ‘ * '-. ■'*. . » > • a %\f^\ • •■f >>.V! i' r'* J;^Wfi»>n >34. '5^ • -• • . , 52^4 '■&" ' • » .* 'i, ' . ^ ” ■?y.TlS^!gC ' 77:. ■ ^ '*: I '• -t7>. V.- ■ *'^h u:\v OK TIIK HIDE-MILL, OR FULl.lNG S'lOCKS AND THE WASHER. CHAPTER IV. WASHING AND SOAKING THE HIDES. In order to prepare the raw hides for the action of the tanning materials, it is necessary to subject them to several pre- liminary operations. These consist in washing and soaking, liming or unhair- Hide Mill or Fulling Stocks, and Washing Machine. — These machines are employed for the purpose of softening and washing the filthy matter from the hides, and thus, by bringing them as nearly as possible to the fresh state of the skins when first taken from the carcass, to facilitate the after process of depilation and tanning. The hides, with the hair on, are first soaked in cold water for twenty- four hours, or longer if necessary, and are then subjected to the action of the hide mill for an hour, which time is generally sufficient to render them pliable. Eight or 70 WASHING AND SOAKING ing, and bating. Wasting and soaking the tides is tte first operation ttey must undergo, and it is tterefore a great con- venience to tave tte tannery located upon or near to a stream or running spring, witt an abundance of water. Tte skins are tpken in a green, dry, or salted state. Tte green tides are ttose from recently slaugttered animals. Ttey are placed in tte pool of water and left to soak for talf a day, or longer if necessary, for tte removal of blood and adhering dirt. If tte skins are not very dirty, an tour is sufficient. If it should be necessary to soak them for a twelve skins, according to their size and thickness, are generally put in the machine at once. A small stream of clean water is allowed to run into the apparatus upon the hides; and the washings, or dirty, filthy matter contained in them, is allowed to drain off at the bottom of the ma- chine. This method of preparing the skins for the liming and tanning processes dispenses with the laborious mani- pulations to which they are commonly subjected, and preserves their quality — not injured as they were in the old way by the hands of the workmen. It also presents THE HIDES. 71 longer time, they must be handled or moved about at frequent intervals. Dry hides necessarily require a longer soak- ing, and, to expedite the operation, it is necessary to remove them from the water and subject them to the fulling stocks or mill frequently. If there is no hide mill in the tannery, they must be stretched upon the wooden horse and scraped downwards with a fleshing knife. The fleshing should be repeated once or twice. The washing and scraping must be continued until all the slimy and other animal matters which are prone to putrefaction are removed. No deflnite the additional advantage of not requiring a long exposure to the action of lime, which is so apt to injure their tissue. After the hides remain a sufficient length of time in the lime, the hair is removed by the workmen, and then sub- jected to the washing machine for the purpose of washing out the lime, which is accomplished in a very short space ol time. The skins are then taken to the wooden horse and fleshed by the wqfkmen. They are then placed in the hide mill and beaten in the same manner as before for an hour or so, washed 'and rinsed in a pool of clean water, 6 * '72 WASHING AND SOAKING lengtli of time can be prescribed for tbe soaking of tbe skins ; tbey are to re- main in tbe water until tbey bave become supple, and tbe intelligence of tbe workman must determine when tbis point is attained. If tbis work is done by tbe aid of a fulling, or bide mill, as it is termed, it can be accomplished in one-tentb of botb time and labor. If tbe soaking should be prolonged, tbe bides will acquire a tendency to putrefy. When tbe skins bave been all soaked and washed as above directed, and are sufficiently supple, tbey are returned to and left in tbe water for a short time. and then placed upon a truck car and conveyed to the tan pits, and there deposited in a weak solution of tannin liquor. A description of this machine, for the fulling of both small and large skins, is represented on the left end of the engraving in front of this chapter, giving an angle elevation. The trough in which the skins are placed is six feet long, three wide, and two deep in the clear, with a concave bottom. The end presents a quarter circle, against which the hides are beaten. The mallets or ham- mers are two and a half feet long on the under side, and THE HIDES. Id (five or six liom’s.) Some attention must always be given to tbe nature of the water, the size of the hides, and tem- perature of the atmosphere. It must be remembered that a too long contin- ued soaking in the same water exposes the skins to the danger of putrefaction ; and the rapidity of this decomposition is proportional to the amount of filthy, foreign matter contained in the water. If the hides are subjected to the fulling stocks, or hide mill, as it is termed, and worked for a short time with judicious care, and having a small stream of clean soft water running in at one and a half on the top side, one and a half feet deep^ and one and a half thick, with grooved cast-iron plates fastened to each end of the mallets, supported by two upright levers ten feet long, the lower end mortised in the center of the hammers, and fastened at the top of the frame by a bolt of iron and wedges, so as to make the hammers perform their work correctly and prevent them from swaying out of place. The whole frame and size of the machine is twelve feet long, four feet wide, and ten feet high. The hide mill can be driven by water or steam 74 WASHING AND SOAKING one end of the mill on the skins, while the dirty, filthy matter contained in them is washed out at the other end, skins thus treated can be softened and washed out completely in a very short time. This operation of treating the hides is represented by a wood engrav- ing in front of this chapter. By this method, one man can cleanse a thousand hides in the short space of twelve hours. The hides which have been well salted, but not dried, can be cleansed in a very short time in the same way as aforesaid. These manipulations are ne- cessary not only for removing salt and power. There are two pitments — the end of one being attached to the upright levers, about three feet from the bottom, and the other end attached to a cast-iron crank, each arm of the crank being ten inches in length, the two cranks forming a circle of about twenty inches in diam- eter, giving the mallets about a thirty-inch stroke upon the hides, driven at the rate of about eighty or one hun- dred strokes to the minute. A band or cog-wheel is attached to one end of the shaft when dri/en by power. THE HIDES. 15 dirt, but also for rendering tliem soft and supple. When they are taken from the water for the last time, the rinsing must be vigorous and thorough. Some manufacturers contend that the quality of the leather is improved in proportion to the duration of the time of soaking the skin. It is still undenia- ble that, when it exceeds a certain time, the skin acquires a tendency to decompo- sition, and the quality of the leather is thus impaired. It is a mooted point whether the nature of the water used for soaking has any influence upon the quality of the leather. From a Washing Machine. — This machine is represented on the right end of the engraving. Its form and size are in the shape of a drum, five feet in diameter and six feet long,, closed up at each end, with a trap-door in the front end for the purpose of passing the skins in and out. A pipe is so arranged in the center of the washer as to allow a small stream of clean water to pass in upon the hides, and small holes are made around the edge of the front end to let the dirty water pass out, with plugs to stop the holes 76 WASHING. AND SOAKING practical knowledge on this point, we will not take the affirmative side of the question. It is undeniable that the leather known as calf skin, upper, &c., and which, by its very nature and des- tined use, should be soft and supple, requires a soft, fresh, running water, and, consequently, that it will be diffi- cult to make them so with hard water. Rain water is the purest, but all drinka- ble waters are applicable for tanning purposes. Tanneries that cannot obtain soft water can have the softness im- parted to it by infiltrating it through, spent tan. For this purpose there is a and make the washer perfectly water-tight. The inside surface of the machine is set full of small wooden pins, one inch thick, about four inches long, and about four inches apart, for the purpose of catching the skins, raising them up, and, in falling, changes them in various positions. A six-inch wooden shaft placed through the center of the washer, set upon a frame erected for that purpose, with a cog-wheel and other gearing attached to it, so as to run the machine at the rate of twenty revolutions to the min- THE HIDES. 77 series of three vats charged similarly with spent tan, and, as the water which is poured into the first vat is drawn through a cock at the bottom, it is trans- ferred to the second, and, ultimately, to the third vat. In this manner all kinds of water may be rendered available for tanning, as, thus rectified, it contains a little tannin derived from the spent tan, which renders it particularly adapted for the early part of the tanning opera- tion. Experience certainly proves the superiority of some waters over others for tanning purposes, but on what par- ticular quality of the water this superi- ute. If the washer is allowed to run any faster it will not do the work so well. When skins are tanned suffi- ciently to be skived, they are taken from the tan liquor and subjected to the machine for a short time, which washes them out completely. After skiving, they are again placed in the washer for a short time, which much facilitates and hastens the process of tanning. Either of these machines will perform work much more rapidly and satisfactorily than any other machine now in 78 WASHING AND SOAKING THE HIDES. ority depends I have not yet been able to determine. The safest course is to prefer those waters which contain the least soluble matter, particularly earthy matters, for they certainly reduce the tanning power of the ooze by combining with some of its constituents. existence, or than it was formerly done by the tedious and laborious processes practised in early days. The expense of building these machines is about thirty dollars each. In the foreground of the engraving is the representation of a railroad and truck car loaded with hides. This road and car is for the purpose of conveying stock through to the different parts and places in the tannery. This, how- ever, will be more fully explained hereafter. r , ■ -■ y ■ ■ i, ■ ' : M'" ' ' jijt’ i ' - .'f ' '■ r J ' ^'^ ' ‘ «“ ' ' '■ ■ •■ ' . .V. ‘ .- r • :'a -- - . ■ . ^ '• .'• ' ' ' ■ ' .' ■ .' !'•' ' ’ V ■ >-»v- ' ' V .- ••' -, •• \ -ti- • 'J". ' CHAPTER V. COMPOSITION FOR UNIIAIRING. The second process to wliicli hides are to be su])jected is termed nnhairimj^ and is that l)y which the pores are dis- tended, the fibres swollen, and the hair loosened. These results are efiected by means of alkaline or acid solutions, and by fermentation. Milk of lime is the Beam House. — This room comes next to the apartment for washing and soaking the hides. The beam house is the grand starting point for the manufacture of good leather. It depends entirely upon this operation for facilitating and hastening the process of tanning. To secure this desirable result they must be perfectly cleaned, scraped, and rinsed 7 82 COMPOSITION FOR UNHAIRING. alkaline liquor generally employed. Lime water has been proposed as a sub- stitute, but it is less permanent in its action and requires frequent renewal in order to insure the perfect cleansing of the hides. After the hides have been sufficiently soaked, or, in other words, sufficiently prepared to receive limes or to be unhaired, I then introduce Compo- sition No, 1 for the purpose of remov- ing hair or wool, or for the purpose of liming, as it is called, instead of using lime as in the old way. Lime has been used alone for the pur- pose of removing hair, wool, grease, mucus, and other impurities from the skins. Lime alone requires several before being allowed to enter the handling house for the action of the tanning liquor. My tannery is two hundred and forty feet in length and forty feet in width, with a railroad running through the center from one end to the other. The room or apartment occupied for soaking, softening, and washing the hides comes first, and the next COMPOSITION FOR UNHAIRING. 83 days, and, in cold weather, weeks to effect these several objects ; so that the muscular fibre of the hides is always more or less injured. When the compo- sition is combined in proper proportions it modifies the action of the alkalies and protects the skins, so that the process of unhairing and liming are both rendered more expeditious, the hides are made much softer than by the old method of liming, their texture is uninjured, and, consequently, the leather is much stronger. The skins may be prepared for the bating and tanning processes after the usual method ; but I prefer and use the following ingredients, which I shall denominate — is the unhairing apartment. This latter operation and the apartment are represented by a wood engraving in front of this chapter. The center of the engraving represents a railroad, on which a truck car is coming in from the wash and soak room loaded with hides ready to receive the action of the lime. On the right end of the engraving 84 COMPOSITION FOR UNHAIRINO. CoMPOSiTioisr No. 1. 1st, 2d, 3d, This composition (No. 1) must be mixed in about the consistency of white- wash, with a sufficient quantity of water in the vat to immerse the number of hides proposed to be unhaired. The lime vats are placed along one side of the beam-house, each vat containing a paddle-wheel operating on the upper portion of the unhairing liquor, while the hides being handled are entirely loose and free in the vat, and move in is represented five lime vats, with paddle-wheels for the purpose of handling the hides and agitating the unhairing liquor. The first wheel is represented as being in full motion, stirring up the liquor in place of the old tedious method of handling by hand. These lime pits are eight feet long, five feet wide, and six feet deep, with a concave COMPOSITION FOR UNHAIRING. 85 an opposite direction to that of the wheel. A gentle and yet effectual mo- tion is given to the skins and liquor by means of the wheel. When the compo- sition is prepared in the vat, the hides are thrown in and kept agitated at fre- quent intervals by running the wheels a few minutes at a time, say once every half hour, or once every two or three hours, as the case may require. This operation of unhairing the hides, and also the vats containing the wheels, are represented by a wood engraving in front of this chapter. Although the management of process No. 1 is the same as the usualjmethod, the skins must be handled or agitated. bottom, for the purpose of making an easy revolution of the hides and liquor by the action of the wheels. These wheels are made in the form of the paddle-wheel used by steamboats, and are four and a half feet long, and five feet in diameter, or fifteen feet in circumference, each being geared independent of the other, with three cog-wheels, 7 * 86 COMPOSITION FOR UNHAIRING. and closely attended to, as lias been be- fore observed. This composition for unbairing may be conducted at a tem- perature of summer beat, and tbe object may be accomplished mucb sooner than by any other process. One bushel of ^^o. 1 mixture is about equivalent to one and a half bushels of good fresh- slacked lime. The second ingredient may be substi- tuted by eight pounds of , which will answer the same purpose. No. 1 process must be conducted with the greatest care and judgment, and should be kept at a mild temperature, and in a very short time the hides will be ready to unhair with- two large wheels, and one small one. The small wheel is attached to an iron shaft running over the top of the pad- dle-wheels, with an iron lever attached to the small wheel for the purpose of sliding a clutch, by which the workman can run any of the wheels at the same time. On the left end of the engraving are four workmen represented at COMPOSITION FOR UNHAIRING, 87 out the least injury to the skins. After the hair is completely removed, the hides are put in the mill and milled a short time for the purpose of washing or cleaning them, which 2:ives the skins thorough rinsing, and leaves them in a fine condition for the bate or the tanning ])rocess. I Avill add, according to my experience in unhairing and tanning, there are certain drawbacks in the liming process, when limed in the old way, which are worthy of enumeration. The contact of caustic lime alters, more or less, the texture of the hide, and permits it to j^^netrate the pores, and remain in them in the state of caustic lime or lime soap. work, depriving the hides of their hair, standing upon a platform extending from the wall half over the ju,ol, the whole platform being about ten feet wide, with the back end two feet higher than the front side, giving sufficient fall for the dirty water discharged from tlie skins to run off. The workman stands with his back to the pool, and 88 COMPOSITION FOR UNHAIRING. Secondly^ The repeated rinsings in water and workings only partially re- move the lime, wkicli is a serious imped- iment to perfect tanning. Thirdly^ It hinders the ready pene- tration of the tanning liquor, and the perfect combination of tannin with the skin, and so obstinately resists removal during all the manipulation that a por- tion of it is found even in the best of leather. Notwithstanding that my ex- perience is so opposed to the use of lime, the careful and elaborate experiments of Dr. Davy, chemist, show that its action upon animal textures generally is rather antiseptic than destructive. The disad- vantages of the use of lime have led to operates facing the light. In this position he can draw a hide from the pool and place it on the wooden horse, ready to be operated on, without moving from his truck, thus avoiding the old method of walking around the horse and drawing the hides up, which gives the workman double labor. After this manipulation is completed, the skins are COMPOSITION FOR UNHAIRING. 89 tlie su])stitution of less objectionable agents, wliich are set forth in this chap- ter. The advantages derived to hides by these substitutions for unhairing are superior to any other process, according to my judgment, and is acknoAvledged to be a fixed hxct by all those who have used it. The skins immersed in this liquor swell out considerably, and are ready to l)e scraped in a very short time. Moreover, the alkali forming solulde soaj), with the fatty portions, facilitates the cleansing and produces a smoother grained side than is done in the common way. Hides thus prepared will imbibe the tanning liquor more rapidly, and the entire processes can be accomplished in one-third of the usual time. After this thrown upon the truck and taken to the fulling stocks and washer, and exposed to the action of those two machines for a short time. When thoroughly cleansed, they are again placed upon the truck and carried to the handling- house for the action of the tanning ooze. 90 COMPOSITION FOR UNHAIRING. mode of preparing the skins, they may be subjected to the tanning without addi- tional process of bating, and there will be a firm, solid article produced. If the tanner wishes to make a soft, mild, and pliable leather, it must be subjected to the bate for a few hours, which will be set forth in the succeeding chapter. CHAPTER VI. BATING. REDUCING THE HIDE TO ITS ORIGINAL THICKNESS. These leading manipulations are mod- ified to suit certain kinds of skins ; and some undergo an additional treatment, termed bating, to remove lime and otherwise promote the thorough union of the tan material and gelatinous structure. The bate consists of a liquor made from the dung of domestic fowls ; and immersions in this mixture remove the lime and reduce the skins to their original thickness. It acts by means of muriate of ammonia, which it contains. 92 BATING. This salt is decomposed by the unhairing process, which drives off its base, the ammonia, and, taking up with the mu- riatic acid, then becomes soluble muriate of lime, and passes off with the rinse water. When limed in the old way with lime alone, it carries with it at the same time a portion of the gelatine, ren- dered soluble by putrefaction of the organic matter of the bate, which un- doubtedly occurs. If the hides are unhaired by the aid of composition No. 1, there will be no loss of gelatine in the application of the process ; for, by bating, it will be entirely preserved from all putrefaction. The bating pro- cess can be conducted at the temperature of summer heat. This, however, must be attended to with the greatest care and judgment on the part of the work- man, and will render the hides highly susceptible of being quickly tanned. '•< h* 1^'' V" '■.U 4 M ■•1 ,'^ fv -' “«■ Vi : •« ,.i iw i I i 4 " . vv<- •*■ ■ -l-V ' ti *\ i , Jv ' .i ■-- i‘<-. ■j ■■■•.* J TAN^EKS’ PKIVATE STUDY' AND LABOKATOUY’. CHAPTER VII. PROPERTIES OF THE INGREDIENTS EM- PLOYED IN THE COMPOSITION FOR TANNING. ChejMistky is that branch of natural knowledge which teaches us the j)roper- ties of the elementary substances, and of their mutual combinations. It in- quires into the laws which affect and into the powers which preside over their union ; it examines the proportions in which they combine and the modes of separating them when combined, and endeavors to apply such knowledge to the explication of natural phenomena 96 INGREDIENTS FOR TANNING. and to useful purposes iu the different arts of life. It is my intention, in this introductc>ry chapter, to make a brief allusion to the style of these ingredients, used in this process for the manufacture of leather, when they are duly prepared in the proper proportions. The union of these' ingredients with tannin facilitates the process of tanniijg, and produces the desired effect upon the article manu- factured. There are many vegetable substances containing a principle which confers upon them an astringent taste, and which has the property of forming a superior tanning liquor. Chemistry is that science which treats of those events or changes in natural bodies which are not accompanied by sensible motions. Most of the sub- stances belonging to our globe are con- stantly undergoing alterations in sensible INGREDIENTS FOR TANNING. 97 qualities, and one variety of matter becomes, as it were, transmuted into anotlier. Such changes, whether nat- ural or artificial, whether slowly or rapidly performed, are called chemical. Thus, the gradual and almost impercepti- ble decay of the leaves and branches of a fallen tree exposed to the atmosphere, and the rapid combustion of wood in our fires, are both chemical operations. The object of chemical philosophy is to ascertain the causes of all phenomena of this kind, and to discover the laws by which they are governed. As induc- tion from experiment is exclusively the basis of chemical science, little progress could be made in it till the futility of the ancient philosophical systems had been shown and their infiuence annihi- lated, till the true end of science was rightly defined and the road to it ren- dered straight and passable, till the 98 INGREDIENTS FOR TANNING. necessity of well-digested experiment had been established, which first pro- cures the light, then shows the way by its means. The conversion of hides into leather is wholly a chemical process. Hides and skins may be converted into leather more pert*ectly by the combina- tion of those different chemicals, ingre- dients, and tanning liquors manufactured from oak barks. By this combination a greater amount of tannin is concentrated in a smaller quantity of materials, and much less labor is required than in the old method. These ingredients, when combined in proper proportions, make a superior tanning agent for the manufac- ture of all kinds of leather. This com- position consists of five different, distinct substances. In the succeeding chapter will be given a correct description of and the proper proportions for manufacturing and applying this compositirn to the INGREDIENTS FOR TANNING. 99 hides. In the first place, as far as my knowledge will permit, I will endeavor to give the properties of the ingredients adapted to Composition No. 2, chapter viii., and their effects upon the hides and skins, and the purj^oses used for making the different kinds of leather: The tan- ner will observe that the ingredients are not all applied at the same time ; but let him use them as directed, and he will not fail to 2 )roduce the desired article of leather. Those ingredients are employed at different intervals and at different stages of the process of tanning : Firstly., I use the first ingredient for the tanning |3ro2:)erties it possesses. The tannin can be obtained from different sources. Its joroperties, however, differ materially in some of their character- istics. The tannin possessed by this article has sujDerior tanning properties : one pound of it is equivalent to ten 8 * 100 INGREDIENTS FOR TANNING. pounds of either oak or hemlock bark, besides containing pure tannin, and a small quantity of gallic acid and modified tannin, in the state which is generally designated by the name Extractive; and, lastly, a combination of tannin which is soluble in cold water, and more particularly in hot water, and produces a stronger liquor with the combination of chemicals, which unites dissimilar bodies into a uniform compound and makes a tanning liquor that cannot be surpassed. This article can be procured in abundance at the small price of from two to five dollars per one hundred pounds. Secondly^ I used the second article for INGREDIENTS FOR TANNING. 101 its brightening qualities. I do not, there- fore, use it for any tanning properties, for it contains no tannin. It gives the leather that very bright hue which we term bloom, which makes a very hand- some, durable, and saleable color. This ingredient is prepared on a large scale for calico printers. It has a cooling, saline, and bitter taste. When recently prepared it is beautifully transparent, but by exposure to the air it effloresces and the crystals become covered with an opaque white powder. By long ex- posure it undergoes complete efflores- cence, and falls to powder with the loss of more than one-half its weight. It is soluble in three times its weight of cold water, and in its own weight of boiling water, but insoluble in alcohol ; sub- jected to heat, it dissolves in its water of crystallization, then dries, and afterward, by the application of a red heat, melts, 102 INGREDIENTS FOR TANNING. witli the loss of fifty-five and a half per cent, of its weight. It has no injurious or offensive properties, for it was for- merly used as a medicine. At the pres- ent time, immense quantities of this article are manufactured in all parts of the world, and can be procured at the small cost of one cent per pound. Thirdly^ I use the third article for the purpose herein set forth : it induces a more rapid action of the tannin upon the skin. This ingredient, when used in proper proportions, unites more forcibly, and adds materially to the quality of the leather, and makes it more pliant and durable, which is the great object in tanning. This article is largely manufactured in all parts of the world, and is used for various purposes. Its cost is about six cents per pound, and it dissolves readily in boiling water. INGREDIENTS FOR TANNING. 103 JUST ARRIVED, A CARGO OF TANNING MATERIALS. Fourthly^ The fourth ingredient is used for softening the hides, and expe- diting the process of unhairing, and rendering them more supple for the tanning process, and also for keeping the skins in a fine condition while the tanning is going on, by keeping the pores open for the tannin to penetrate through the network of the hide, thus forming leather more perfectly and expeditiously. If the skins are hard and harsh, the harsh- ness can be removed by the use of this article. It may be used freely without injuring the hides, as I have found it of 104 INGREDIENTS FOR TANNING. essential use in raising tlie skins in tke tanning process, and preparing tkem without injury for speedy and safe tanning. This article is manufactured on a very large scale both in Europe and America, and is used for various purposes. It has no injurious or offens- ive properties, and can be procured in abundance at one and three-quarter cents per pound, and dissolves readily in boiling water. Fifthly^ The fifth ingredient pos- sesses a small portion of tannin, and also possesses a sweetish, astringent taste. Care must be taken and not use too much at a time. When used too freely it gives the leather an olive hue, which is not a very desirable color. Its expanding properties are very great, and act freely upon the pores of the skin; therefore the proper proportions must be strictly observed, or the effects INGREDIENTS FOR TANNING. 105 will undoubtedly be injurious to the leather. It dissolves in fourteen times its weight in cold water, and in its own weight of boiling water. It is manufactured in almost all parts of the world, and is used for various purposes, and can be obtained at two and a half cents per pound. There are many other ingredients of similar properties that will answer very nearly the same purpose ; but, upon experimenting with various kinds of chemicals, I could not find any that would answer for the tanning of leather but those I have adopted, and they answer the purpose in every respect. The reader will observe that the names of the ingredients are not given in this chapter, but they will be designated by being numbered in this and also in the succeeding chapters. CHAPTER VIII. COMPOSITION FOR TANNING. This process is applicable to tbe tan- ning of all kinds of hides, and to making the different kinds of leather. The proper proportions of the ingre- dients must be strictly observed in all cases. In preparing the following ma- terials, the operator should use scales, and weigh them out correctly, as repre- sented by the wood engraving in front of this chapter. Caution should always be observed to have the proper prep- arations. I will here give the correct no COMPOSITION FOR TANNING. proportions of the materials for the tan- ning of one hundred common-sized calf- skins, or any other like skins. The example of tanning the above skins will be given hereafter. In mixing these articles, the operator must be careful that he has the correct proportions, as it will depend entirely upon the manage- ment and skill of the workman in pre- paring these ingredients to produce a superior quality of leather, which will, undoubtedly, be the case when the pro- cess is correctly managed. Composition No. 2. 1st, lbs. 2d, lbs. 3d, lbs. 4th, lbs. 5 th, ......lbs. COMPOSITION FOR TANNING. Ill The ingredients of number one must be dissolved, separately, in hot water ; or, hot bark-liquor is preferable. After they are dissolved, put them into a vat or tub, or whatever it may be. If the liquor is not sufficient to cover the amount of skins proposed to be tanned, bark liquor may be used to fill up the vat or tub, to make the liquor cover the hides. There should, in all cases, be suf- ficient in, but not so as to lie crowded or in a compact state. The skins m ust have a sufficient quantity of liquor on them, so as to lie loose, and let the tannin have a chance to search through the network and fibres of the skins, which is one of the most important parts of tanning. When they are once plumped, we ought, at least, to keep them in that state, and allow them to come in contact with the tannin gradually, as they are frequently handled or agitated in the liquor. The 112 COMPOSITION FOR TANNING. spent liquor or water that remains in the pores of the hides, which has caused them to plump, by filling up every pore and cavity among the fibres of the skins, will retain its place, and will keep them in fine condition, just as they should be, until it is forced to give way to the tannin, which takes the place of the spent liquor, and gradually unites with the gelatin and forms leather. Hides should be handled in cold, weak liquor, particularly the first application of the skin to the liquor, for a day or two. The effects of the first application of liquor that is too strong, and too warm, to green hides is very injurious. It contracts the surface fibres of the skin, tanning at once the external layers so dead as to shut up the pores and pre- vent the tannin from penetrating the interior portions of the hide. This ren- ders the leather harsh and brittle. The COMPOSITION FOR TANNING. 113 liquor should also be kept as cool as possible, with certain limits, but ought never to exceed a temperature of eighty- degrees ; in fact, a much lower tempera- ture is the maximum point, if the liquor is very strong ; too high a heat with a liquor too strongly charged with the tanning principle, being invariably in- jurious to the life and color of the leather. The first application of the liquor should not exceed, in strength. Hydrometer. — A Hydrometer is a conven- ient apparatus for ascertaining readily the density or strength of liquors. That refer- red to above has been styled by its maker (W. Pike, of the city of New York), a Bark- ometer, because it is specially adapted to testing the strength of bark liquors. Its form and the manner of using it are represented by a small wood-engraving on this page ; and it is mfide wholly of glass ; a, d, being the stem, inclosing a graduated paper scale ; B, a spherical bubble ; and C, a small bubble at its base, containing quicksilver or shot, which serves as ballast to retain the instru- ment in a vertical position in the liquid. The scale on the stem is equally divided into 114 COMPOSITION FOR TANNING. more than one or two per cent, by W. Pike’s Barkometer, w^kicli is specially adapted to testing the strength of bark liquors. Strong liquor must invariably be avoided in the first application. On the other hand, a too weak solution, in the latter stage of tanning, must be avoided. In the latter stage, the liquor may be used as strong as it can be made^ without injury to the leather. I have used it as high as fifty per cent. The weight, in leather, is made by keeping it in good strong liquor, and giving it close attention. , In order to produce heavy weights, the hides should not be reduced too low in the beam-house, and should be tanned quickly, with good five or ten wide spaces, and each of these again subdivided into ten narrow spaces; the zero point of the scale is made by plunging the instrument into distilled water, at 68 degrees F., and adding mercury to the bubble until it sinks tp nearly the top of the stem a. A solution of ten parts of bark in ninety parts of distilled water having COMPOSITION FOR TANNING. 115 strong liquors, particularly in tlie latter stage of tlie operation ; green liides in particular. Nothing can be more in- jurious than to suffer them to remain too long in weak liquors. It will, from this, be seen that in the question of the proper strength of liquors alone, there is room for the exercise of the greatest judgment and the most extensive experi- ence. In very many cases, nothing can be depended upon but the judgment of the practical tanner. In softening hides and preparing them for the process of tanning, a great deal also depends upon the judgment of the person superintend- ing this operation ; inasmuch as the diversities in the qualities and charac- been made, the hydrometer is then plunged in the liquor, and the point to which it sinks therein, say b, is caielully and accurately marked upon the scale, and rated as 10 compared with the zero point. Each of the grand divi- sions, consequently, represents ten per cent, of bark, and each of the smaller ones, or subdivisions, corresponds with 116 COMPOSITION FOR TANNING. teristics of the hides render it impossi- ble to subject them to anything more than a general mode of treatment. A.s a general rule, the milder the process of preparing the hides for the liquor the better. Unnecessarily severe or pro- longed treatment is inevitably attended with a loss of gelatin, and, consequently, with a loss of weight and strength in the leather. Skins should be handled in weak liquor at first ; then increase the strength of the tanning liquor, and keep up the strength of it, and handle regularly, and of course the hides re- quire less and less handling, as the pro- cess of tanning progresses — for the more they become tanned, the slower will one per cent, of bark. It is very easy, therefore, after having determined the length of the stem from zero, which sinks in a normal solution of bark, to apportion the rest of it with the aid of a pair of dividers ; so that every inter- val thus apportioned, shall be equal to that fixed by ex- periment. When, therefore, this instrument sinks into a COMPOSITION FOR TANNING. m they receive the liquor ; the hides that are intended for sole leather, when han- dled a short time, in weak liquor, should be laid down alternately in the vat, with layers of bark between each and every hide. (For example, see Chapter XL) When sole leather has been laid away for ten or fifteen days, the liquor should be let off, and a good strong liquor pre- pared and poured into the vat, without moving the hides, and let it remain until exhausted. The liquor should be renewed in like manner until the stock is com- pletely tanned. The first liquor can be applied to a succeeding pack, and so on until the strength of the liquor is en- tirely exhausted. bark liquor to twenty degrees, thirty, or any other de- gree, the number indicates the percentage of tanning force. It is necessary to observe that this instrument is applicable only to freshly-made liquors ; for otherwise, confusion and want of confidence might ensue upon find- ing that it sinks, sometimes, to a corresponding degree in 118 COMPOSITION FOR TANNING. The light stock, such as calf, sheep, and other like skins, need not be laid away. (For example, see Chap. IX.) After the tannery becomes thoroughly impregnated with chemicals, it can be kept up with half the expense and trouble, and the tanner will see a great change in his leather, both in time and quality. JSTo tanner should do without this process, if he looks to his own inter- est, which every tanner should do. If the stock is to be tanned out in a given time, it must be accomplished by man- agement, care, attention, and strength of the liquor. It is my opinion that no practical tanner can fail in his appointed time for the completion of the work, if he closely follows the direction. spent liquor. This is owing to the fact that the alterations which tanning liquors undergo during use and exposure, may not diminish their density, though they impair and destroy their tanning power. CHAPTER IX. EXAMPLE OF TANXIXG ONE HUNDRED COMMON-SIZED CALF SKINS. The tanning of calf-skins is conducted about the same way as small cow-hides, or any other kind of hides. In the first place, the skins are subjected to a preparation liquor for the purpose of gi\dng them a clear, bright color, and a good grain, and also for opening their pores and preparing them for the tannin. By this preparation mixture the skins can be colored and grained beautifully in the space of three hours. This mix- ture, however, need not be used in 122 EXAMPLE OF tanning regularly ; only when you wish to color and grain the stock in a short time. It is more adapted to experiment- ing than regular tanning, although it is useful in tanning; but many tanners would think it rather troublesome to prepare. I procured one hundred com- mon-sized calf-skins from the bate, un- haired and free of lime, and prepared a coloring and graining liquor of the following ingredients, which I shall denominate — ^ Peepaeatiox Liquoe foe Coloeixo and Geainino the Skins. 1st, lbs. . 2d, lbs. 3d, lbs. 4th, lbs - 5th, lbs. I dissolve the first, second, and third TANNING CALF-SKINS. 123 ingredients in hot water ; then put the fifth ingredient in an earthen vessel — a crock — and put a little hot water in it ; and then put the fourth ingredient in the latter vessel, and let them remain together until all were dissolved. After they were dissolved, which did not take more than ten minutes, I poured all the dissolved ingredients together into a vat, and put in a sufficient cpiantity of weak bark lirpior to cover tlie amount of skins proposed to lie tanned, then threw the skins into the jireparation mixture. I handled them frequently for six hours. The same work has been accomplished in my tannery in the short period of three hours. At the expira- tion of the sixth hour the skins were removed out of the preparation mixture, completely colored and very handsomely grained. I then made a tanning liquor which I shall denominate — 10 124 EXAMPLE OF (The ingredients in the following com- positions will be recognized by numbers corresponding with those in Composition No. 2, Chapter VIII.) — Composition No. 1. lbs. of the 1st ingredient. ibs. of the 2d ingredient. , lbs. of the 8d ingredient. lb. of the 5th ingredient. I dissolved these ingredients in hot water. After they were dissolved, (which took about ten minutes,) I poured ’them into a vat, and run in a small quantity of bark liquor, enough to make it cover the skins, and then threw the skins in, and let them remain in this Composition number one for twenty-four hours. The wheel was run about five minutes every half hour during the first day. At the expiration of the twenty-four hours, the skins were TANNING CALF-SKINS. 125 removed from Composition number one^ and a new liquor prepared of the fol- lowing ingredients, which I shall denom- inate — Composition No. 2. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the ^Sth ingredient. These ingredients were dissolved the same as numher one ; and I added this Composition number two to numher one^ and strengthened it up. The liquor was well plunged up ; then the skins were put in this composition for twenty-four hours ; the wheel was run once every hour during the second day, about five minutes at a time. They may be handled by hand in the same way that many tanners handle their stock, which will answer a very good purpose for 126 EXAMPLE OF this process; but I prefer and use the wheel in all my handlings. In many tan neries they handle all their stock by hand, which is undoubtedly tedious^ laborious, and very expensive ; and, according to my judgment and expe- rience, the leather is not as good and pliable as when handled by the wheels. The representation of tanning the afore- said one hundred skins is shown by the wood engraving in front of this chapter. After the expiration of the second twenty-four hours, the skins were re- moved, and a new liquor made, which I shall denominate — Composition ~No. 3. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 4th ingredient. lb. of the 5th ingredient. TANNING CALF-SKINS. 127 Tliese ingredients I dissolved in liot l)ark liquor, then threw them all into the vat, as usual, and put in a sufficient quantity of middling good bark liquor to make it cover the skins. The liquor was well plunged up ; the skins were thrown in and left remaining in Compo- sition nnmher three for forty-eight hours. The wheel was run about five minutes every two hours during the tivo days. At the expiration of that time I made a new liquor, and added it to numher three ^ which I shall denominate — Co]UPOsiTiox No. 4. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. I dissolved these ingredients in the same way as number three. The skins 10 * 128 EXAMPLE OF were removed out of numher three^ and Composition number four added to num- ber three^ and plunged well up together ; then the skins were put in, and kept in this liquor for two days. They were handled about three or four times each day during that time. At the end of the second day I had the skins taken out and green-shaved, which prepared them for the reception of the tan more freely than before ; after which I prepared a new liquor of the following ingredients, which I shall denominate — Composition No. 5. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. These ingredients I dissolved as usual, and put them in the vat, and added a sufficient quantity of good strong bark TANNING CALF-SKINS. 129 liquor, and jdunged it Avell together; then put the skins in and let them remain in this liquor two days. They were handled about three or four times each day during that period. At the expiration of the two days, I had the skins removed and the liquor cast away. I then prepared a new liquor, which I shall denominate — Composition No. 6. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. I dissolved these ingredients as usual ; then threw them all together into the vat, and run in a sufficient quantity of good strong bark liquor, plunged it up well, and then put the skins in, and let them remain in this composition three 130 EXAMPLE OF TANNING CALF-SKINS. days. They were handled about twice each day during that period. At the expiration of the three days, the skins were taken out perfectly tanned. The oiling, stuffing, blackening, and finishing is conducted in the same manner as when tanned in the old way. The skins tanned by this process possess different advantages over those tanned by the old method. They are finer, more plia- ble and durable, and more impervious to moisture, and, when handsomely fin- ished, are equal to French calf-leather. vivsw OV TllK UANDI.rVO MOCS8 IN TUB CLINTON TANNEJUV, CHAPTER X. EXAMPLE OF TANNING OX-HIDES FOR THE MANUFACTURE OF IWTENT LEATHER. The tanning of liides for tlie manu- facture of ixitent leather is conducted in tlie same way as the tanning of other Handling-House. — The handling-house is the next place- of operating upon the hides after they have been suffi- ciently prepared in the beam-house ; for the manufacture of good leather a great deal depends upon the manipula- tion of preparing the hides in the beam-house. They should be well prepared before.they are permitted to enter the handling-room for the action of the tanning principles. After the hides are deprived of their hair, and properly softened and rinsed in the beam-house, they are piled upon a truck car, and conveyed to the handling-house, and sub- jected to a weak solution of tanning liquor in vats, that are furnished with paddle-wheels for handling the hides 134 EXAMPLE OF kinds of leather, with a little exception in the management of tlie tanning. This leather, known in commerce as patent leather, is very largely nsed for dress boots and shoes, and for fancy mount- ings. There are various methods of manufacturing it. I will here give an example of tanning thirty large ox-hides for japanning and enameling purposes. After they are unhaired and free of lime^ or, in other words, well prepared for the tanner, we will subject the hides to the following composition, which I and agitating the tanning liquors. The handling-house, as it is in Clinton tannery, is represented by a wood engraving in front of this chapter. A full view of this room is given by the illustration. The handling depart- ment occupies 26 feet in length by 40 in width ; the right end of the engraving represents 5 vats, which are 8 feet long, 4 feet wide, and 6 feet deep— equivalent to 960 cubic feet of tanning room. Each of the vats is furnished with a revolving paddle-wheel ; the wheels are 3 feet and 10 inches in length, and 54 feet in diameter, or 17 feet in circumference; each wheel contains 11 pad- dles, 1 inch thick and 15 inches wide, and placed over the TANNING OX-HIDES. 135 shall denominate (see corresponding number, in Composition number two, Chapter VIII.)— Composition Xo. 1. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 4th ingredient. Dissolve these iimredients in hot O water or hot bark liquor, whichever is the most convenient. After they are center of the vat, so that the wheel dips 13 inches in the liquor ; and the gearing is arranged to run the wheel at the rate of 18 revolutions to the minute. The center wheel is represented as in full motion: if they are permitted to run any faster they will not perform the work so well. The left end of the engraving represents 3 vats, which are 8 feet long, 7 feet wide, and 6 feet in depth — equivalent to 1008 cubic feet of tanning room; each vat is furnished with a handling-wheel, 6 feet 10 inches in length and 5i feet in diameter, and placed on the vat the same as stated before. The first wheel is represented as being in motion. Tlie illustration shows that each wheel is geared inde- 136 EXAMPLE OF dissolved, pour them all together into the vat, and run in a sufficient quantity of weak bark liquor. Plunge it well up, and then throw in the hides. If the vat has a wheel in it, it should be run about five minutes every half-hour for the first day. I would let them remain in this liquor twenty-four hours. If the handler has no wheel in it, the hides must be handled up frequently the first day. At the expiration of the twenty- four hours, the stock must be removed. pendent of each other by 3 cog-wheels, 1 small cog-wheel attached to an iron shaft running parallel over the top of the handling-wheels, with a pulley attached to the one end of it, and is forced around by a belt from the main shaft, running over head through the center of the tan- nery. By this main shaft all the works in the tannery are run. You will observe that a belt, running from this main shaft, is attached to a pulley connected with the pumps. The pump on the left side supplies the tannery with new liquors. The liquor is let off in the leaches, and runs unto this junk, to be pumped into the tan pits when required. The pump on the right side is used for pumping the old liquors up into the third story, and run into the leaches ; it is first let off in the tan pit, and car- TANNING OX-HIDES. 137 and a new liquor prepared, wliicli I shall denominate — Composition No. 2. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lbs. of the 4th ingredient. Dissolve these ingredients as usual, and 2 )our them all together into the vat, and run in a sufficient quantity of. bark liquor to cover the hides. Plunge it ried into the junks by pipes or conductors, and then pumped into other vats or into the leaches for the manu- facture of new liquors. The center of the engraving represents several workmen operating, and one man fetching a load of hides in, upon a truck-car, from the beam-house, ready for the action of the tanning ooze. The first application of the hides should be to a weak solution of tannin. No definite length of time can be fixed upon for running the wheels. If the hides are sub- jected to a liquor containing one percent, of tannin, they should be run often at first; if the liquor is weak, they need not be run so often. The wheels should never be 11 138 EXAMPLE OF well, and then throw in the stock and let it remain in this composition two days, and handle frequently each day. At the end of the two days, remove the hides and prepare a new liquor of the following proportions, which I shall denominate — Composition No. 3. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lbs. of the 4th ingredient. allowed to rua longer than 5 minutes at a time (less will do) ; they should be run once every half-hour, or once every 1 or 2 hours, as the case may require. The wheel must be geared for the face of it to move at the rate of 18 revolutions to the minute. Cog gearing has a de- cided advantage over belting, as the motion required is so slow that belts are often found troublesome. The motion wanted is slow aud steady, which can be best had with gearing. It will be observed that a belt drives the shaft running lengthwise over the top of the paddle-wheels; and that each wheel is furnished with a pair of cog-wheels, and a pinion on the shaft above (which is loose), and is TANNING OX-HIDES. 139 Dissolve these ingredients the same as in the preceding compositions. After they are dissolved, pour them all together into the handler, and run in a sufficient quantity of bark liquor ; plunge it well together, and throw in the stock, and let it remain in this liquor two days. Keep it well handled during that time. At the expiration of the two days, remove the hides and prepare a new liquor, which I shall denominate — caught with a clutch, forced in or out with a small iron lever. These wheels are, of course, independent of each other. The pair of iron pulleys on the end of this shaft should be 24 inches diameter, and 6-inch turned face; the cog-wheels 24 to 26 inches diameter, 2|-ineh face of cog, with pinion one-fourth the size. The shaft is, therefore, moving 4 times as fast as the paddle-wheels. It is seldom necessary to run more than 1 or 2 wheels at the same time ; therefore a large number of wheels may be thus geared to the same driving shaft, and with but one belt for the whole number. It will also be observed that they are plain paddle-wheels, operating on the upper portion 140 EXAMPLE OF ' Composition No. 4. lbs. of tbe 1st ingredient. lbs. of tbe 2d ingredient. lbs. of fbe 3d ingredient. lbs. of tbe 4th ingredient. Dissolve these ingredients as usual, and pour them into the handler, and run in a sufficient quantity of bark liquor ; plunge it well, and then throw in the stock, and let it remain in this composi- tion two days. If well fed and properly of the liquor, while the stock being handled is in. the vats^ entirely loose and free, and moves in an opposite direction to that of the wheels. A gentle and yet effectual motion is given to the stock and liquor by means of the wheel, and a semi-circular (or semi-elliptical lengthwise) false bottom placed in the vats. This false bottom should be made with slats of inch-boards, 5 or 6 inches wide, an placed across the vats horizontally, and left about half an inch apart, so that the liquor under the slats, in the cor- ners of the vats, will circulate among the hides, and so that the liquor may be drawn otf while the stock remains in the vat. The wheel is placed across and over the cen- TANNING OX-HIDES. 141 managed, by this time it will be ready for splitting. SPLITTING MACHINE. The leather is sometimes prepared for splitting by being only partially dried. Hides that are intended for japanning and enameling purposes are generally split before they are wholly tanned, as ter of the vat, and, when put in motion, will cause the stock to move up in front, pass under the wheel, and down on the back end of the vat, by the action of the floats of the handler; and a portion of the liquor urged by the motion against the slats at one end of the vat, finds its way between them and rises again between the slats of the opposite end, thus maintaining a constant circulation of the liquor throughout the vat. These handlers may be advantageously used for liming and bating, as well as tanning. The semi-cylindrical false bottom of slats, rest- ing on the bottom of the vat, is an inch thick and 18 inches wide, the center of which is in the center of the vat, 11 * 142 EXAMPLE OF the quality of the leather is thought to be improved by finishing the tanning after they have been thinned or divided by the machine. After the hides are split, I would sub- ject them to the following composition, which I shall denominate — Composition No. 5. lbs. of the 1st ingredient. lbs. of the 3d ingredient. lbs. of the 4th ingredient. Dissolve these ingredients as usual, planed on the upp^ side; and nailed to the vat; another piece is prepared with feather-edge slats, and nailed to the end of the vat, about half the way between the bottom and the top. The remainder of the false bottom is made in two parts, with slats placed half an inch apart, and with a space of about half an inch between each end and the sides of the vat. Tbe lower part is fastened to the board with leather hinges, the upper part fastened to the end with a button. This arrangement is made that the vat may be cleaned when required. Care must be taken to have the false bottom, when in the vat, level. The vat& may be three-fourths, or less, as deep as they are long, — TANNING OX-HIDES. 145 and i:>our them into the vat all together, and run in a sufficient quantity of hark liquor to cover the stock ; plunge it well iq^, and then throw in the splits, and let them remain in this composition two or three days. Handle them often during that time. If a soft, mild substance of leather is wanted, use the fifth ingredient freely. The second and fourth ingredients must not he used in this part of the tanning. At the expiration of the above time the the lower part of the semi-eylinder, or false bottom of the slats, resting on or near the bottom of the vat. The false bottom should be made a half-circle, or a \\&\{-elli2ms lengthwise, and formed with slats of inch boards, about 6 inches wide, and placed in the vats horizontally, half an inch apart. The wheel should be two-thirds as large in diameter as is the diameter of the cylindrical bottom or the length of the vat. A vat 8 feet long may be 6 feet, or less, deep ; and the wheel 5 feet 4 inches diameter ; the diameter of the half-circle in the vat being 8 feet. A wheel of this size should have 10 paddles, as they should be about 18 inches apart on the outside of the wheel. Let the wheel be placed directly over the center of the vat, and 144 EXAMPLE OF stock must be removed, and a new liquor prepared, which I shall denominate — Composition No. 6. lbs. of the 1st ingredient. lbs. of the 3d ingredient. lbs. of the 4th ingredient. Dissolve these ingredients as usual, and pour them into the handler all together, and run in a suf&cient quantity of bark liquor ; plunge it well, and then throw in the stock. Let it remain in the ends of the wheel must work within three-quarters of an inch of the side. The paddles should be made as wide as the wheel is intended to work in the vat ; that will be about 2 inches wider than thej are intended to be in the liquor. The wheel must dip down 2 inches more than one- fifth part of the depth of the vat after the false bottom is in. It is the most simple, effectual, and scientific mode of moving the leather in the liquor, and does away entirely with the necessity of handling by hand, facilitates the pro- cess of tanning to an astonishing degree, saves a great amount of labor, forms a handsome grain, and in all respects improves the quality and texture of the leather. TANNING OX-HIDES. 145 this comj)osition until it is tanned ; or, if this is not sufficient to tan it out, give them another liquor of the same kind, and tan them out. Leather tanned by this process, for japanning and enameling purjioses, need not be subjected to the additional process of sumaching. The stock tanned by this process is whiter and brighter than any other tannage, and is more lieautiful, finer, and more pliable. CHAPTER XI. EXAMPLE OF TANNING FIFTY SIDES OF SOLE-LEATHER. The tanning of sole-leather by this process is conducted nearly in the same way as tanning with Spanish oak bark : only the tanning can be perfected in about one-fourth of the usual time, and at about half the expense, compared with the old method of tanning. Take twenty-five hides and prepare them for the tannin. In preparing, they are split or cut in half along the back, in a line from the head to the tail, making fifty sides. After having been well prepared 150 EXAMPLE OF for the tannin, I would subject them to the following composition, which I shall denominate — .(N. B. — The ingredients are recog- nized in the following compositions by numbers corresponding with those of Composition number one. Chapter VIII.) Composition No. L lbs. of the 1st ingredient. lbs. of the 2d ingredient. , lbs. of the 3d ingredient. lb. of the 4th ingredient. lb. of the 5 th ingredient. Dissolve these ingredients in hot water or hot bark liquor. After they are dis- solved, pour them all together in a vat, and run in a sufficient quantity of the fifth run of bark liquor to make the liquor cover the amount of stock pro- ]30sed to be tanned. Plunge the liquor TANNING SOLE-LEATHER. 151 up well, and then throw in the sides ; let them remain in this liquor for two days. They should be handled once every hour during this time.' On the first application of a hide to the ooze, I gen- erally run the wheels once every half- hour, say about five minutes at a time, in order to keep the liquor and stock well agitated. At the expiration of two days, remove the stock and cast off the liquor. Then jirepare a new liquor of the following proportions of ingredients, which I shall denominate — COOTOSITION No. 2. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lbs. of the 5th ingredient. Dissolve these ingredients the same as before. After they are dissolved, pour 12 152 EXAMPLE OF them all together into the vat, and use a sufficient quantity of the fourth run of bark liquor to cover the stock in the vat ; then throw in the sides, and let them remain in this liquor two days. They must be handled six or eight times each day during the two days. The first day, the wheel should be run about five minutes every hour; and about five minutes every two hours the second day. At the end of this period the stock must be removed, and a new liquor made of the following proportions of ingredients, which I shall denominate — Composition No. 3. lbs. of the 1st ingredient. .. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. Dissolve these ingredients in hot TANNING SOLE-LEATHER. 153 water or hot bark liquor, whichever is most convenient. After they are dis- solved, put them all together in the vat ; then fill the vat with third and half run of bark liquor ; plunge it up well, then throw in the sides, and let them remain in this liquor for three days ; handle about five times each day. At the end of the third day, the stock must be removed into a stronger liquor. The liquor of number three can be used for a succeeding pack, and a new liquor made of the following proportions for the first pack, which I shall denominate — Composition No. 4. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. Dissolve these ingredients as before 154 EXAMPLE OF described. When they are dissolved, put them all together in the vat; fill the vat with the third run of bark liquor ; then throw in the sides, and let them remain in this liquor three days. Handle about four or five times each day. While the stock is green, it requires more attention than when nearly or about tanned. When about this stage, it absorbs the tannin very fast, and, consequently, requires more attention. Every tanner knows (if he don’t, he should,) that when stock be- comes nearly tanned it receives the tannin much slower than when in a green state. The liquor should never be allowed to remain on the stock after its strength is exhausted, for it will do more damage in one day than can be made up in four. At the end of the third day remove the sides. Use the old liquor for a pack not so far advanced. TANNING SOLE-LEATHER. 155 and make a new liquor, wkicli I skall denominate — Composition No. 5. lbs. of tbe 1st ingredient. lbs. of the 2d ingredient. lbs. of tbe 3d ingredient. lb. of tbe 5tb ingredient. Dissolve these ingredients as is done in tbe preceding compositions. When they are dissolved, pour them all to- gether into tbe vat, and run in a suffi- cient quantity of tbe second run of bark liquor. Plunge it well together, then throw in tbe stock, and let it remain in this liquor four days. Handle three or four times each day during that period. At tbe expiration of this time remove tbe sides ; use tbe old liquor for a suc- ceeding pack, and make a liquor, which I shall denominate — 12* 156 EXAMPLE OF Composition No. 6. lbs. of the 1st ingredient. lbs. of tbe 2d ingredient. lbs. of tbe 3d ingredient. lb. of tbe 5tb ingredient. Dissolve these ingredients in bot water or bot bark liquor. After they are dissolved, pour tbem all together into tbe vat ; then run in a small quan- tity of tbe first and balf run of barb bquor, and plunge it up v/ell ; and then lay tbe sides down spread out, lying or extending lengthwise of tbe vat, with dusters of fine ground bark between every side (what tanners generally term laying away), and let tbem lie in that condition four days without being moved or, touched. A representation of laying down sides of leather alternately in a vat (what tanners generally term laying away) is shown by tbe wood engraving TANNING SOLE-LEATHER. 157 in front of tliis chapter. At the ex- piration of the four days, remove the stock. Use the old liquor for a pack not so far advanced in the tanning, and make a new liquor of the following proportions of ingredients, which I shall denominate^ — Composition No. 7. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. Dissolve these ingredients the same as the preceding composition. After they are dissolved, pour them all together into the vat, and run in a sufficient quan- tity of the first run of bark liquor ; then plunge it well together; and then lay the sides down with dusters, as de- scribed in Composition number six, and let them lie in 'that position five days. 158 EXAMPLE OF In some tanneries they hang their stock across the middle of the side, in the vats, on slats running across the vat, with the butt and head down, — which is just as good for some kinds of stock as laying away. These ingredients may be used in the same way for hanging the stock in the vats, as for laying away, with the exception of using the ground bark when the sides are hung in the vats. The liquor must be kept up as the tan- ning advances. The liquor should be renewed seasonably, and its strength increased in a ratio proportionate to each stage of tanning. When five days ex= pire, remove the sides, and prepare a new liquor, which I shall denominate — Composition No. 8. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. TANNING SOLE-LEATHER. 159 Dissolve these ingredients in the same way as the former. After they are dis- solved, pour them into the vat all together, and run in a sufficient quantity of very strong bark liquor ; then plunge well up, and lay the stock down with dusters, as usual. Let them remain in that condition six days without being disturbed; at the end of the six days remove the sides. Use the old liquor for a succeeding pack, and prepare a new liquor of the following ingredients, which I shall denominate — Composition No. 9. lbs. of the 1st ingredients lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. Dissolve these ingredients the same as in the preceding compositions. When 160 EXAMPLE OF they are dissolved, pour them all to- gether into the vat ; then run in a sufficient quantity of real strong bark liquor, and plunge it well up ; then lay the sides down with dusters, as usual, and let them lie in that position seven days; at the expiration of that period take the stock up again, and prepare a new liquor, which I shall denominate — Composition No. 10. lbs. of the 1st ingredient. lbs. of the 2d ingredient. lbs. of the 3d ingredient. lb. of the 5th ingredient. Dissolve these ingredients as usual. After they are dissolved, pour them into the vat, and run in a sufficient quantity of real strong bark liquor ; plunge well up ; then lay the sides down- with dusters of bark, as usual, and let them TANNING SOLE-LEATHER. 161 lie in that position eight days. At the expiration of that period, raise the stock out. Use the old liquor for a succeeding pack, and prepare a new liquor of the following ingredients, which I shall denominate — Composition No. 11. 11)S. of the 1st ingredient. Ihs. of the 2d ingredient. Ihs. of the 3d ingredient. lbs. of the 5th ingredient. Dissolve these ingredients as usual, and pour them into the vat; run in a sufficient quantity of real strong bark liquor; plunge it well; then lay down the stock with dusters, as usual, and let it remain in that condition nine days. At the expmation of that period remove the sides, and prepare a new liquor, which I shall denominate — 162 EXAMPLE OF Composition No. 12. lbs. of tbe 1st ingredient. lbs. of tbe 2d ingredient. , lbs. of tbe 3d ingredient. lbs. of tbe 5tb ingredient. Dissolve these ingredients as nsual. After they are dissolved, pour them into tbe vat, and run in a sufficient quantity of bark liquor, as strong as it can be made. Plunge it well up, so that it will make a liquor about forty per cent, strong. Then lay tbe stock down in tbe vat, with dusters of fine ground bark between every side, and let tbem lie in that position ten days. This will make sixty-tbree days. Tbe heaviest stock can be tanned in sixty days. I have frequently tanned sole-leather in forty days by tbe judicious use of strong liquors. Leather can be made as good in forty days as it can in twelve months. TANNING SOLE-LEATHER. 163 Leather tanned in forty days is much heavier than that in the long tanning. When these ingredients are dissolved in good, hot, soft water, and mixed with good bark liquor, they will make a superior tanning agent, whose active principles are very soluble. By being gradually extracted, they will pene- trate uniformly the whole of the ani- mal fibres, instead of acting chiefly upon the surface, and will make a heavy, solid article of leather. In fact, one hundred pounds of dry hides, quickly tanned in good liquor made with this combination, will produce about one hundred and sixty-five pounds of sole- leather; while one hundred pounds of dry hides, slowly tanned in the old way, with bark liquor, produce only one hun- dred and forty-three pounds. The addi- tion ab twenty-t wo pounds’ weight in the quick tanning serve materially to swell 13 164 EXAMPLE OF TANNIN& SOLE-LEATHER. the tanner’s bill. At the end of ten days the stock may be taken out per- fectly tanned, and, in less than three months, it may be finished and in market. VIEW or Tu7oVa»Tl.S-(! BI,Or.-TH. COKEKM U...ESS.SO »ND n>'ISUISO T.EA1.I CHAPTER XIL CURRYING AND FINISHING LEATHER. \ Currier. — The word currier means a dresser of leather. The derivation of the word currier is from the Latin, — the term for skin being corium. Both the ancients and the moderns have under- stood currying as the preparation of tanned skins for the purpose of impart- ing to them the necessary smoothness, color, lustre, and suppleness. Curried leather receives different designations, according to the modes of dressing it which are employed, — as tallowed 168 CURRYING AND leather, waxed leather, oiled leather, grained leather, and fair leather, &c. The first operation of the currier is that of dipping the leather or softening it. For this purpose the skins are de- posited in a tub containing water, stand- ing alongside of the table, in which they are allowed to remain until they become sufficiently moist ; or else they are sprinkled with water from a brush or broom, which is a much less effectual method. Shaving is the first operation of the currier. After dipping and softening the skins, they must be pared or shaved with a curry ing-knife for the purpose of securing uniformity of thickness and regularity of surface. When, however, the leather presents many weak and thin parts, this operation may sometimes be dispensed with or postponed until these have been filled up by the action of the FINISHING LEATHER. 169 stretching-iron. While preferences are given in different places to other modes of working some kinds of leather, all kinds, indifferently, are shaved by the currier. In some tanneries the skins are taken from the tan-pit, when about two- thirds tanned and shaved, to reduce the thick parts and let the tannin penetrate the skin uniformly. It is termed by some pating, and by others skiving. This operation, however, is dispensed with in many tanneries. The general plan or method of currying and dressing leather is about the same in principle, as in all countries they use oil, tallow, and labor, to make the leather suitable for the different manufactures to which it may be applied. The state of the leather at the time of their application has much to do with its quality and general appearance when the process of curfying is completed. In many parts of Europe 170 CURRYING AND they want the leather perfectly saturated with oil, which they believe makes it more durable in wear. In France^ they want a fine, light, soft, and mild article of leather, but not so deeply saturated with oil as to darken its color. In Fmg- land^ the public want a stout, heavy, solid article, no matter v/hat the cost may be, as they find it cheaper in the end. In this country, we have a blend- ing together of the whole, as our ruling principle is to get the most we can for our money. We find all grades, kinds, and qualities of leather at prices to suit the purchaser, while our best leather has ready sale, and is much sought for in the markets of Europe and Australia ; and contracts for a constant supply of it are now matters of daily occurrence. Hence, we infer that we have facilities for obtaining materials. Science, skill, and capital are employed to an extent. FINISHING LEATHER. 171 in manufacturing all kinds of leather, that will ultimately command the mar- kets of the world without fear of com- petition. A detailed plan of our mode of currying and dressing leather may not be understood by all, but I will endeavor to make it as plain as I can. After the skins have been shaved, they are placed upon a marble table and the flesh side scoured out completely Avith a brush and clean Avater. After havmg thus been Avell Avorked, the flesh side is stretched upon the same table, and the hair side worked Avdtli a stone and slicker, and scoured to extend them thoroughly; the stretching-iron is then Avell laid on, by Avhich process all the Avater is pressed out. The skins having in this way been freed from the greater portion of their watery contents, they may be held in readiness for the appli- cation of the oil. They then receive a i 1V2 CURRYING AND light coat of oil on the grain or hair side, and are hung up by the hind shanks to stiffen or sammey (as it is termed), and are then exposed, for the purpose of drying, either in the open air or within the building, — one hour’s exposure usually sufficing in summer, while in winter many more are required. After being sufficiently dried, they are taken down, and placed upon a marble table, and slicked out hard on the flesh side with a slicker or stretching-iron. After the skins have thus been well worked, they receive a mixture of oil and tallow, termed dubbing^ upon the flesh side. After the skins have received their coat- ing of dubbing upon the flesh side, and the workman has uniformly distributed it over the surface with the stuffing- cloth, he hangs them up by the hind quarters, and allows them to remain in the air long enough to absorb their con- FINISHING LEATHER. 173 tents of stuffing, taking care not to let them be exposed to the extreme heat of the sun or to a great draught of air, for, if they are dried too rapidly, the stuffing will not penetrate them in the gradual manner necessary for the perfection of the process. Twenty-four hours of ex- posure are usually sufficient in summer, Avhile in Avinter tAA^o or three days are often recpiired, according to the state of tlie Aveather. After the skins have be- come sufficiently dry, tliey are taken doAvn, and the hair side placed upon a table, and the remaining dry stuffing removed from the flesh side by the slicker. They are then submitted to the action of the pommel, and are boarded up. These instruments are tliose best adapted for the purpose of giving flexibility and a granular appear- ance to the leather. The skin is first folded with its grain side in contact, 174 CURRYINQ AND then stretched out upon a table and rubbed strongly with the pommel, or marguerite^ each quarter being made to slide under the instrument, over the leather below it, first toward the center, and then back to its original position. This mode of working leather makes it extremely flexible. To give the proper grain, the skin is then stretched out upon the flesh side, and pommeled from head to tail and crosswise. After the aforesaid process is completed, the skins are then taken to the beam or table and whitened. This operation is performed by some with the currying knife, on the beam ; and, by others, the skin is stretched out upon a table, with the grain side lying upon a piece of smooth leather, fastened to the table, so that the skin can be held by the workman and whitened with a whiting-slicker, an instrument made expressly for that pur- FINISHING LEATHER. 175 pose. The latter is more generally used than the former. The skins are trimmed off around the edges with a common knife, and then about two or three dozen are placed upon a table for the applica- tion of the blacking. The blacking composition is made of oil, tallow, and lampblack. The skins are now blacked while still upon the table, and are moist- ened before this operation if they have become too dry, as a certain degree of humidity is necessary to enable them to receive the color. For the puipose of blacking, a mop of wool or brush of horse-hair is dipped in the composition and the flesh side is thoroughly rubbed ^ with it in every direction. After the skins have received a sufficient quantity of blacking, a size is prepared of equal parts of glue and tallow, made to the proper consistency, and aj>plied upon the blacking with a hard brush. When 1Y6 CURRYING AND sizing sets, apply the glass slicker over the surface, great care being taken to avoid scratching it, and a fine, bright fin- ish will be produced. Gum Arabic, or fiax-seed oil, or gum dragon may be used, which will also produce a fine, bright, hard finish. Hakxess Leather is finished about the same as calf-skins, with a little ex- ception. The side or hide, whichever it may be, when dry, is placed upon a table and properly moistened with chamber ley or sal soda. A blacking composition is prepared of copperas, iron rust, and bark liquor. The black- ing is applied to the grain side. After the application of the blacking, the workman distributes a thin coat of hard tallow upon the blacked surface, which is well stoned in. When a fine article is desired, apply to the grain side, upon the blacking, a good coat of stufiing, and FINISHING LEATHER. 177 hang it up until dry ; then take it down, place it upon a table, and slick off both the grain and flesh side, care being taken not to scratch the finished surface, and a handsome, smooth, and solid finish will be produced. Blacked Bridle is finished the same as harness leather. Busset Bridle is shaved and scoured, and generally is washed with a solution of vitriol and water, care being taken not to have the solution too strong. When tanned in the old way, with bark alone, it must be subjected to a solution of sumach liquor about twelve hours. (Tliis operation is entirely dispensed with when tanned by this process of tanning.) After being sumach ed, the leather is then dipped in a tub or vat containing a solution of sugar of lead and vitriol, mixed in proper consistency with a sufi&cient quantity of hot water. 14 178 CURRYING AND The leather is plunged in and out until the color suits the taste of the work- man; it is then hung up to sammey. When partly dry, the table is stuffed, and the side is placed upon the stuffing on the table, and well set out with a •glass slicker, which leaves a smooth, solid surface. A little oxalic acid and water is then prepared and applied upon the grain with a brush (which must be done with care), and a bright russet leather will be produced. Horse Leather is finished in the same way as harness leather. Wax Leather is finished the same as calf-skins. Grahsted Leather is finished about the same as harness leather. That which is intended for shoes and boots, after it is shaved to a proper thickness, is pommeled or grained for the purpose of giving to the leather the desired FINISHING LEATHER. 179 finisb, flexibility, and granular appear- ance. This kind of leather is used chiefly by shoemakers for the uppers of large shoes or stoga boots, the hair side being placed out against the frost and storms, in the same way as Nature placed it upon the animal’s body, for protection against the inclemency of the weather. Patent Leather. — This leather, known in commerce as “ Patent Leather,” is very largely used for dress boots and shoes, and for fancy mountings. There are various methods of manufacturiug it. Tw^o distinct op- erations are resorted to in the manu- facture of polished leather, — one of which is the preparation of the surface for receiving the varnish, and which is effected by closing the pores of the leather, and making a proper ground by repeatedly rubbing the surface with pul- 180 CURRYING AND verulent substances, and incorporating them witb it ; and tbe other is the varnishing of the leather thus dressed with suitable brilliant and transparent materials. The bases or medium of the substance used for both these purposes is linseed oil, made drying by boiling with metallic oxides or salts, and reduced to a sirupy consistence by the prolonged action of heat. Five gallons of linseed oil are boiled with four pounds four and a half ounces of white lead, and the same quantity of litharge, each in a state of fine division, until it becomes of the consistence of thick sirup. This mixture is then intimately united with one of the ochres, or with powdered chalk, according to the fineness of the skins which are to be prepared, and is uniformly spread upon either side of the leather, and well worked into the pores with appropriate tools. The leather is FINISHING LEATHER. 181 dried, after the application of each, coat, by hanging it up, or, what is better, lay- ing it out upon frames or racks in the drying room. The success of the whole process depends very much upon the care with which the skins prepared with it have been selected, tanned, and curried. u* F LEATIIEK IN THE PALES ROOM OK STOKE. CHAPTER XIII. THE TEXTURE AND QUALITY OF LEATHER. Leather. — The manufacture of leather has been estimated as only fourth in importance among the national manu- factures of Great Britain. Leather is the skin of animals so modified by chemical means as to have become un- alterable by the external agents which tend to decompose it in its natural state. It is evident, from what has already been observed, that well-tanned leather is a homogeneous substance, entirely free from unchanged gelatin or fibrin ; but 186 THE TEXTURE AND if the articles used in its preparation have been deficient in tanning ingre- dients or otherwise wanting in quality ; if the various processes have been im- perfectly or carelessly performed ; or if unforeseen accidents have occurred, the excellence of the leather is impaired ; and this is generally to be discovered by makiug a section of it. Well-tanned leather exhibits, when cut, a shining surface and compact body, and is of a uniform color, except upon the hair side, and has a nutmeg appearance internally. Those signs are commonly looked for in the tail, the back, and the neck, which are the thickest parts of the skin. Badly made or inferior leather is com- monly detected by its section being of a yellowish or blackish color, alternately with streaks of a black or whitish hue, and by its structure being loose and deficient in density and compactness ; QUALITY OF LEATHER. 187 and a number of other circumstances give to leather a spongy and loose texture, and render it deficient in the requisite color and durability. These defects are of such a nature that, when once tanned, the leather cannot be im- proved or restored to a better condition. Some hides are called horny, — -parts of which, from want of proper softening, are dry and almost as hard as horn ; and these are entirely unfit for shoe or boot leather, as the tan has not perfectly penetrated the hard parts. Others con- tain extremely minute perforations made by worms, which allow water to filter through, and render them useless for either sole-leather or carriage-tops. Many hides are injured by the butch- ers, who damage the flesh side by a reckless manner of skinning. These imperfections can only be remedied by shaving the surface down to a uniform 188 THE TEXTURE AND thickness, at the risk of making the hide thin and weak. Shoemakers using sole- leather which has been made from hides damaged upon the hair side, either in depilating, in paring, or in rinsing them, should be careful to place the flesh side out ; otherwise, as soon as the hair surface has become a little worn, the sole will become spongy and easily absorb moisture. A common mode of determining the quality of leather is to allow a drop of water to fall from the end of the finger upon the hair side, on a cut surface. If the drop preserves its circular form, and does not extend, the leather is supposed to be well tanned ; while, if the water is soon absorbed, it is regarded as an evidence of its substance being spongy and badly prepared. It is believed by some that leather is im- proved in quality by age ; and it is a common reproach against shoemakers QUALITY OF LEATHER. 189 that they make use of too fresh mate- rials. Exposure for a certain length of time is, doubtless, advantageous ; but leather is not improved by being kept longer than two years ; and is apt, after that time, to diminish in weight, — making it necessary to store it in damp cellars. The resistance and durability of the leather made into soles of boots and shoes are much increased by their being laid aside for some time before being worn. The coloring of leather during the process of tanning arises from a dark brown substance, existing more or less in the infusions of tanning mate- rials, and called, by Sir Humphrey Davy, apotheme. This sparingly soluble substance is generated by the oxidation of extractive matter, and is gradually formed when infusions of tanning mate- rials are exposed to the air, — all the varieties of tannin being, to a certain 190 THE TEXTURE AND extent, liable to tMs transformation. Hence it is that the uppermost hide of the vat, being the most exposed, is the most highly colored. This color, or Uoom^ as it is technically termed, varies somewhat with the kind of tannin em- ployed and the treatment or manage- ment during the process of tanning. Leather tanned with materials contain- ing the gall variety and ellagic acid, or the pure tannic acid of tannin, is bloomed much higher and handsomer than with any other coloring matter, and which cannot be obtained in bark liquor alone. The pale or bright bloom or color is the product of the decompo- sition of strong or weak tannin respect- ively employed. Weak liquor yields less bloom, and stronger more, being richer in tannin. When properly man- aged, the bloom attaches itself perma- nently to the animal tissue and forms a QUALITY OF LEATHER. 191 beautiful, saleable color. The fawn color is the favorite bloom. In this quick pro- cess, the tannin being exposed for a much shorter time, yields a richer bloom than by the old and lengthy methods of tanning. Consequently, as time is an important element in the formation of tanning, by this process we diminish time, labor, and expenses materially. The more expeditiously the different processes can be accomplished the bet- ter will be the quality of leather pro- duced. It is considered, however, by some, that it may be tanned too rapidly to be good. A greater mistake never was entertained by any intelligent mind. After the leather has received all the necessary operation of finishing, it is then placed in the sales-room or store for the examination of purchasers, who generally make a very close and accurate 15 192 QUALITY OF LEATHER. examination of its texture, tannage, and quality. An examination of the texture and quality of leather, in the commission house or store room, is represented by a wood engraving in front of this chapter. : ■ ’ /-■ • v’- ' ' ’■ , • • V !>•* _ . ' ■ ^ A * "**' !'»■ V CHAPTER XIV. REMARKS ON TANNING. The views I entertain and lierein endeavor to express on tliis subject are tlie results of a practical experience in tlie manufacture of leather of various * The Clinton Tannery. — In the old method, years ago, tanners were usually satisfied to locate their tanneries in the midst of a bark forest, upon a small spring, with merely a sufficient quantity of water for the manufac- turing purposes, and work the machinery by the old and tedious process generally known as horse-power. The principles governing this reaction have been, in more recent days, developed by the most skillful and experi- enced manufacturers of leather. The combination of con- venience and advantages derived from water-power — the readiness and cheapness with which bark may be ob- 196 REMARKS kinds, and by very many experiments, prompted by a desire to improve in tbe manufacture of one of tbe first and most important articles of every-day con> sumption. Perhaps there is no branch of domestic manufacturing where there is so much room for, and need of, im» provement, as in the tanning of leather. This country has been, and still is, over- run with patented alleged improvements in every branch of manufacturing busi- ness ; and great improvements in almost every branch of manufacturing certainly have been made. tained — has induced the tanner at once, without reflection^ to locate upon Nature’s elements, a place apparently formed for the designed purpose, and build a factory upon the most improved plan and of the largest size. The tan- nery is a wooden frame building, 240 feet in length, 40 feet in breadth, and 3 stories (each 8 feet high). Adjoin- ing the north end of the tannery is a bark -house 90 feet long, 40 feet wide, and 16 feet high, with windows in each side, through which bark is received. AVithin the area of the tannery are contained 76 vats, affording about 15,662 cubic feet of room for tanning purposes, with sufficient ON TANNING. 197 For the tanning business there have been but few patents granted which have proved useful ; yet it will not do, in this age of progress, to condemn, un- tried, every new thing that may be offered. Let every alleged improvement rest entirely upon its own merits ; for, whatever its merits may be, they will, in time, be known. W e are too inquisitive a people to let true merit languish for want of encouragement. Perhaps no class of manufacturers has been so much humbugged by pretended improvements as tanners; for almost everything that conductors for drawing the liquor to the pumps or junks — 1 set under the bottom of the vats, and 1 within 3 inches of the top. Both set of conductors are connected with the junks, and also to the sewer or the waste-way, for the purpose of conveying oflF waste liquors and waters. Each of the junks are furnished with a pump of sufficient ca- pacity to deliver all the necessary ooze charged with tannin. Eight of the aforesaid vats are arranged in the handling-house, furnished with paddle-wheels for handling stock ; 3 of these are placed on one side and 6 on the other. The beam-house contains 13 vats — equivalent to 15* 198 REMARKS has been presented has utterly failed to answer the purposes pretended. There- fore it is quite necessary that the tanner be cautious in adopting anything new ; for his business is one requiring a heavy outlay of capital, and any unfortunate experiment he may try may prove a serious loss. But if an improvement be made, and then fully proved and demon- strated — proved as represented — then the sooner the tanner avails himself of the advantage of it the better ; for those who take hold of all good improvements in their business are those that are most successful. 4,098 cubic feet — for liming, bating, and soaking purposes. It has connected with it a hide-mill and washing-machine, for softening, washing, and cleansing the hides. There are 4 leaches — equivalent to 5,120 cubic feet of room — for extracting the tannin from bark for the tanning of hides, which are furnished with two copper heaters. The upper or north end of the tannery is built against a bank, making the second story on a level with the surface of the earth. Under the north-east corner (in the tannery connected with the beam-house) is a sweat pit (built of stone), ar- ON TANNING. 199 There is yet, in my opinion, much to learn in the art and mystery of tanning. It is, to all intents and purposes, a chem- ical process, and requires much practical experience as well as mental research. What is tanning but a chemical opera- tion from the beginning to the end — changing hides into leather ? The manu- facturing of leather, more than any other mechanical branch of business, is a chem- ical process, almost wholly relying upon the skill and judgment with which' the principles of tanning are conducted. To attain the requisite skill in the ranged upon the most approved plan. In the opposite comer, on the same level, is the machinery room, where the water-wheel is attached to the gearing for the purpose of running the different work in the factory. In the cen- ter, between these two rooms, is a room for depositing ground bark after falling from the bark-mill, which is placed on the second story. In this room, under the bark mill, are elevators, for carrying the ground bark up into the third story for the purpose of supplying the leaches. See Diagram, which is represented by a wood engraving in front of this chapter, and follows: A is the bark- 200 REMARKS laboratory of the chemist is evidently impossible. It can only be acquired in the tanning process itself by careful and close observation. The question has been frequently asked, How long does it take to tan sole-leather ? By the old method of tanning, with bark alone, it takes from eight to fifteen months ; by this system of tanning it takes from two to three months, according to the thick- ness of the sides, the strength of the liquor, and the number of sides in the vats ; and the quicker tanned the better. I would here remark, that several con- room, 20 feet in length, 13 feet in width, and 8 feet high, made very close, for containing fine ground bark as it falls from the bark-mill, and preserved until conveyed by a truck-car to the tan-pits for laying away the stock. B is a sweat pit, for sweating hides, which destroy, dissolve, or soften the bulbous roots of the hair in the place of lime, and thus the hair is removed ; this room is built of stone, and is, in the area, 20 feet in length, 11 feet in width, and 8 feet in depth, G is the machinery department, 11 feet wide, 20 feet long, and 8 feet high. D is the water-wheel, placed on the north-west corner of the tannery, 20 feet in ON TANNING. 201 siderations must be noticed in order to meet the questions understandingly. Firsts I should say that the hides (as every one knows), if heavy ^ require more time than if comparatively light. Second., If the hides are fresh, they are capable of being properly softened ; and, if so, the process of tanning can be completed much sooner than in case of old and hard hides, that cannot be soft- ened with the same facility. Third., If the hides have sufficient room in the vat, so as not to lie crowded, they will tan much faster than when crowded. diameter, and 8 feet wide, with an over-shot power equiv- alent to 60-horse power, driven by water brought from the Schuylkill River, in a race, from a dam made expressly for that purpose. T is the water-wheel shaft, extending from the wheel into the machinery-room, and there con- nected by gearing to the work in the tannery. E is an entrance to the sweat pit. F is an entrance to the ma- chinery room. is 4 leaches, each 16 feet in length, 8 feet in width, and 10 feet in depth ; the 4 leaches will con- tain 5,120 cubic feet of bark and water for the manufac- 202 REMARKS Fourth^ As tlie tanning advances the liquor should be renewed seasonably, and its strength increased in a ratio pro- portionable to each stage of tanning. Fifths When the process of tanning is once commenced, it should not be allowed to cease until the stock is com- pletely tanned ; and, in order that the process may be continually going on, the stock requires a constant increase of the strength of the liquor. Sixths The question is. Is the leather to be tanned so as barely to pass in market, or to be well prepared, so as to make firm and solid leather ? This ture of tannin ; the bottom of the leaches are 3 feet above the level of the top of the tan-pits, which makes them occupy the second story as well as the first; the room occupied by the leaches, furnaces, and entrance to the machinery and sweat-rooms is about 27 feet lengthwise in the tannery, and the full width, which is 40 feet. ^ is 2 copper heaters (placed in the bottom of the leachers), each 3 feet in diameter and 15 feet long, tapering off at one end to 12 inches in diameter; the 12-inch pipe runs four times through the leaches, and enters a stock about 18 inches ON TANNING. 203 involves a consideration of much im- portance. Seventh^ Is it reasonable to suppose that it requires from one to seven years, as we are told it formerly did in England, to make leather from hides, when the same work can be accomplished in the space of three months ? But persons unacquainted with the nature and principles of tanning gen- erally suppose that the longer time skins are undergoing the process of tanning the better will be the quality of the leather produced. This is a great mis- take. But how did this opinion gain below the top of the leach, making each heater 1b feet in length, including the small and large portion ; each heater ^ runs through two leaches. J and V is the mouth of the furnace in the heaters, where fuel enters and heat is ob- tained for heating the leaches. I is the stock or chimney, to which the heaters are connected, for discharging smoke and gas from the furnace. .fiT is a hide-mill or fulling stock (for a full description see Chapter IV). W is a washing-machine (for particulars see Chapter IV., page 49). F is 3 pools for soaking dry hides ; each pool is 9 ^04 REMARKS €redence and become so general? By (in my opinion) tanners, who do not understand the first principles of their calling, attempting to tan quickly by applying strong liquors, at first, to hides not properly cleansed and prepared in the beam-house for the liquors, and by a neglect of handling, or a proper degree of agitation while the process is going on. If you want to tan quickly, and produce good and heavy leather, have your skins properly prepared in the beam-house. This is the grand starting- point in the manufacture of good leather, and much more depends upon this feet long, 5 feet wide, and 6 feet deep, — which will hold 810 cubic feet of water ; this soak and wash-room occu- pies 18 feet by 40. L is the beam-house; the portion used for unhairing and bating the hides is 48 feet in length and 40 feet in width, making the beam-house, soak and wash-room 06 feet in length and 40 feet wide. Jlf is 6 vats, 9 feet long, 6 feet wide, and 6 feet deep, — for liming and bating purposes. iV is 4 vats or pools, 8 feet long, '7 feet wide, and 6 feet deep, — used for the purpose of wash- ing and rinsing the hides. X is a trap door, to hoist the ON TANNING. 205 branch of the manufacture than most tanners suppose. If for limed stock, eitlier for uj^per or sole-leather, have your hides in good order for the lime, — that is, soft enough, but not too soft, for dried skins may be very much injured by l)eing softened *too much. (A hide, when just taken from the animal, should be the criterion ; it is then best suited for the lime.) Then put them in the lime, and have them frecpiently agitated, and keep them in no longer than will be sufficient to loosen the hair that it may be removed. After the hair is com- pletely removed, the skins are washed stock up into the upper stories by means of a pulley or a hoisting tackle. Q is the handling-house, 26 feet long and 40 feet wide (see description in Chapter X). P is 2 pumps, for pumping the liquors from the junks, which are each 10 feet square and 12 feet deep; when full, will hold 2,400 cubic feet of tanning liquor. is 8 handlers, 3 of which are 7 feet in width, 8 feet in length, and 6 feet in depth; the 5 on the opposite side are 4 feet wide, 8 feet long, and 6 feet deep ; these vats are used for the first introduction of skins to the tanning ooze, U is 68 tan 206 REMARKS in a vat full of water, and are then sub- jected to a weak liquor at first, which must be gradually strengthened until the stock is completely tanned. Leather is an article of universal use. It is worn by the civilized and by the savage, the high and the low, the rich and the poor of all nations, from the icy regions of the north to the burning sands of the tropic. It was known and used by man long before the first alphabet was invented — before the waters of the deluge had rolled over the face of our planet — before the Tower of Babel was vats, — 24 of which are 8 feet ia length, 7 feet in width, and feet in depth ; the balance, being 44 vats, are 7^ feet long, 3^ feet wide, and 5 ^ feet deep. 0 is the doors for passing in and out the tannery. 72 is a railroad, of 2^^ feet track, running through the center of the tannery, running from the bark-room down through the center, and out at the lower end, and around to the bank of the river, for carrying out the waste materials and carrying the stock through the different parts of the factory ; and also a rail- road running across in front of the furnaces, and out at ON TANNING. 207 erected — or the foundations of the ever- enduring Pyramids were laid. Leather is an article of manufacture, — entirely a compound substance, a chem- ical product. Although it is made of the skins of animals, it is as different from the raw material as oil — one of its two ■ ingredients — is from soap. Skins are principally composed of gela- tin, which is soluble in hot water, and is converted into glue by repeated steep- ings in warm water. Leather is simply the raw material combined with other substances, which render it elastic and insoluble in water. Various substances each side, down on the lower side to the wood and coal- yard, and, on the upper side, across the turnpike to the storehouse. This latter road is for carrying hides from the warehouse into the tannery, and the leather into the warehouse, and also for bringing fuel into the factory for heating purposes. The second story of the building is occupied for finishing purposes, and is furnished with a railroad, running through the center from one end to the other, for the convenience of the workmen. The third story is used for drying the stock, which is also possessed 208 REMARKS are employed to obtain tbis result ; and different qualities of leather are pro- duced by the different ingredients em- ployed and the modes of using them in its manufacture. The process of manufacture is named tanning, and the principal substance em- ployed is tannic acid. This acid is found in various substances. Good upper- leather should have the following quali- ties, — elasticity, softness, and insolubility in water. Good sole-leather should be close in the grain, firm, but slightly elastic, and perfectly water-proof. Tan- nic acid is extracted from various sub- with the convenience of a railroad. The bark-shed, on the north end of the factory, is 90 feet long, 40 feet wide,, and 16 feet high, with a railroad in the center, running from the upper or north end down to the bark-mill. The floor of the shed is on a level with the floor in the second story of the tannery. The shed will hold, when full, 450 cords of bark, besides other sheds of similar size, within one and three hundred yards distant from the factory, but connected by railroad. This commodious edifice is situated on the east bank of ON TANNING. 200 stances containing tannin, by immersing those ingredients in hot water, and there- by forming a decoction of tanning ooze. By simply steeping the hides in this tan- liquor, the tannin leaves the Avater, com- bines Avith the gelatine of the skin chemically, and forms our “ understand- ings,” which Ave term Leather. This is the theory of tanning ; but, in carrying it into practice, the manipulations are ex- ceedingly various, and the qualities of the leather manufactured depend on a very extensive range of processes, machinery, and chemical substances. All the pro- cesses of tanning are laborious, expensive. the Schuylkill River, about miles from Clinton Village, which is situated on the west side of the river, nearly opposite the tannery. The factory is about one mile from the Kittanning or Blue Mountains, where bark is obtained in an abundance at a very small cost, and is used in con- nection with ray chemicals. The main road or turnpike from Pottsville to Reading is about 20 yards distant, and parallel with the front of the tannery. On the same level, about 100 yards from the tannery, is a storehouse, 20 feet by 50, and 2 stories high. On the same side of the road, 16 * 210 REMAKKS and tedious. It formerly required months and years to tan leather from hides ; and the cost of manufacturing leather from the raw material amounted to millions of dollars annually ; hut now time and expense are materially reduced. Inventive genius has done wonders in facilitating chemico-physical processes of this art. Only think for a moment of the change which has come over the spirit of the tanner’s dream. Three, and even seven years, were once considered necessary for the perfection of certain kinds of leather,' — such as that which furnishes our shoe -soles. The machinery- a short distance above the storehouse, are about 20 dwell- ing houses, and also a fine, comnaodious hotel, and several mechanical shops. This commodious factory, and all the convenience of water power, and facilities of shipping hides and leather, are represented by a wood engraving in front of this chapter. About 400 yards from the north end of the tannery — which is seen on the engraving — is a bridge, built across the Schuylkill River, through which is a road leading up to Clinton, which is also seen in a distant view from the factory. About 300 yards from the ON TANNING. 211 aided process by ivbicb these wonders have been accomplished, has been known and used in this country for some years. By the aid of this new process, whose principle is to bring the skins into rap- idly-repeated contact with the tanning liquor, leather is formed more rapidly and expeditiously, and of a better qual- ity. But no important improvement in any manufacturing liusiness can come into general use without the co- operation of enei'getic business men engaged in it. In this age of improvements it cannot tannery is a dam, built across the river, 30 feet high, by the Schuylkill Navigation Company, for the use of their canal. A little above the dam is a race, made for the pur- pose of supplying the factory with water, affording a very extensive power to turn the different machinery or works in the tannery ; and also a tail-race or waste- way, lor car- rying the waste water from the factory into the river. On the opposite side of the river from the tannery, between the river and Clinton Village, is a canal, or the Schuylkill Navigation ; and between the canal and the village is seen 212 REMARKS possibly be considered a fixed fact that everything has arrived at its “ manifest destiny” of perfection. There is room for improvements in every branch of manufacturing business. As to the art of tanning, I consider it yet in its infancy. The only way to progress is to make efforts to improve ; and the failure of a thousand plans should never be held up as a bugbear, or a barrier to arrest the introduction and trial of a new and reasonable process to improve any art. It is my opinion that improvements will on the engraving the Reading Railroad, running from Philadelphia to Reading and Pottsville. The railroad depot is also represented by the engraving, which is one mile from the tannery. This large leather factory, referred to in the illustration, was constructed upon my improved plan, and produces double the amount of tanned leather in one year than any other tannery in the State of the same size and expense. This factory is tanning about 16,000 sides a year, besides a great number of small skins. At the Clinton Tannery ON TANNING. 213 yet be made in the manufacture of leatlier of sucli a character as will reduce its manufacturing cost at least one-lialf. After several years’ experimenting in the tanning of leather, and in trying to facilitate and expedite the process of manufacturing it, — I was very successful. However, experimenting with a variety of materials is very tedious, laborious, and expensive. In a pursuit of this kind the patience of Job is often required. Atteni]3ts at improvement, perseveringly repeated, ivill in the end seldom fail. the greatest strength of liquors used for handling, as indi- cated by Pike's barkometer, is 13 degrees ; that employed in laying away varies from 35 to 50 degrees. Much care and judgment is necessary in proportioning the continually increasing strength of the liquors to the requirements of the leather in different stages of the process. A glance at the illustration, and also at these notes, will at once con- vince any one that the advantages of such an establishment can not be surpassed by any other in the States. the coat-of-vkms of the ttnited states. CHAPTER XV. THE MECIIAMC’S TRUE POSITION. In passing through our land and ob- serving the young, the eager, and the intelligent who are destined hereafter to fill high posts of trust and honor, — that from these would come your princely merchants, your aldermen, mayors, rep- resentatives, men of iron nerves, warm hearts, and clear heads, ready to com- pete for the highest places in the pulpit, at the bar, or on the forum, and even, perhaps, the highest office in the gift of a free people, — why may they not rank. 218 THE mechanic’s by their industry, intelligence, and vir- tue, among those whom America will be proud to number among her devoted TRUE SON OF AMERIOA, and patriotic sons? IS^ot for ourselves alone is the grand law of Nature inscribed on all the Creator’s works, — not for ourselves alone, but for others, does the sun dispense his beams, — not for ourselves alone do the clouds distil their showers nor the teeming earth unlock her treasures! So, my brother mechanics, it is not for ourselves alone, but for others, and for all, that the TRUE POSITIOX. 219 blessings of beaveii are so plentifully bestowed upon man. All that any of us can say is, tliat we are tlie almoners of God’s bounty, and tliat what consti- tutes the true wealth of this great country — it is labor ! Fix it as you will — let wlio will live upon our bread and meat — still, labor lies at the founda- tion of all, and, without it, neither society nor civilization could exist. He who derides labor, or undervalues it, strikes at the order of Nature, the foundations of society — at civilization, and at Christianity itself. Labor is the very Gold of Ophir — the true, intrinsic wealth of a nation. The gold of elo- quence or the silver of rhetoric I have none, but such as I have give I unto you. 17 220 THE mechanic’s THE FARMER PLOWING. Tlie hardy tillers of the soil are the foundation, and onr industrious, working mechanics, the builders of our mighty fabric of national wealth, independence, and happiness. The laboring men and mechanics of our country are the true bone and sinew of the land — the main- spring and support of the machine of government. They are, in truth, the creators of a nation’s wealth — the great artificers of national prosperity. If the tyrant, Louis XIV., in the glory of his most splendid reign, could utter, in the pride of his borrowed royalty, the TRUE POSITION. 221 sentence, “I am tlie State,” witli liow much more truth can we, the working men of the nation, say — and how much moi’e noble and true does it sound w^hen we, the people, say — “AYe are the State ? ” AA^here the mechanics are down-trodden and depressed — made hewers of wood and drawers of water to those who have robbed them of their rights — there, such a monster as Louis, and other crowned heads, might well say, “ I am the State.” But let labor he honored as it is here — let light be shed upon the great depths of despotism as we now see it lieginning to beam in Eu- rope — and you will see the people there, as here, rising in their majesty and say- ing to their banished monarchs, “AYe are the State.” Let there be no more kings nor queens ! The mechanic is not only the architect and builder of his own fortune, of society’s and of a nation’s 222 THE MECHANIC S prosperity, but his is one of the most independent classes in the community. The professional man depends upon his mental gifts or acquirements ; and when he fails to gain the popular favor, or, by some sudden change, loses it, he is put to desperate shift's to earn a livelihood. You have seen the crest-fallen lawyer, or the proud statesman or politician, hum- bly suing for aid at the comfortable fire-side of the mechanic. The skillful artisan is an independent man ; for, place him in whatever part of the world you may, he can always secure his bread, because he is capable of doing something that is useful to his fellow-man. The story of the two men cast away among savages is an apt illustration. One was a gentleman, the other a basket-maker ; the basket-maker was well treated be- cause he could do something for himself ; but the savages, in their simplicity, could TRUE POSITION. 223 not understand what a gentleman is, and tlie basket-maker’s handiwork saved the poor gentleman from starving. In the circles where true refinement never dwells, you may hear the expression sometimes used, as if in derision or com- miseration, “ O, he is only a working mechanic !” It may seem strange, but tliere are men, and Avomen, too, avIio can boa.st no other lineage themselves, and Avho, Avhen told of this poor man’s mis- fortune, or that man’s sudden fall, pass over the matter Avith the cold remark of, “ He is only a mechanic !” There are more hapjAy, prosperous, noble men among tlie la1)oring mechanics of this, our land, than in any other class of equal numbers. There Avas a certain man, called Felix, in the Scriptures , his coun- trymen Avere a proud race, and hated the laboring mechanic; but one of these despised men — a tent-maker — made this 17 * 224 THE mechanic’s same Felix tremble, altbough only a me- cbanic. Noah was a shipwright; Solo- mon an architect; and those who built the pyramids, and planned the ancient cities, whose ruins all the historians, philosophers, and learned men of mod- ern times are yet unable fully to ex- plain, — the great temples of the holy city of Jerusalem, — the renowned structures of Tyre and Sidon, of Balbec and Perse- polis, of Babylon and Palmyra, Thebes and Memphis, — wondrous monuments of the East, whose magnificence no modern art can excel, — who built them ? O, it was only mechanics ! And then, who was the first mechanic ? The great Author of our being, that first built the world ; and then, as the sublimity of mechanism. He made us ‘‘fearfully and wonder- fully.” Give your attention for a mo- ment to the impulse given to modern improvement and the change wrought TRUE POSITION. 225 . upon the h\ce of the whole world by the invention of Faust, who gave light and knowledge to all mankind. To the discovei’ies of Columbus, the science of BEXJAMI.V FRANKLIN SETTING TYPE. Franklin, the ingenuity of Arkwright^ the genius of Fulton and of Whitney, — mechanics all, — what does this nation owe ? — what does the civilized world owe^ to these great men ? All the improve- ments that were ever made by all the kings and emperors, and by all the 226 THE mechanic’s artists, poets, philosophers, and states- men that ever lived, yon may pile up in one scale, and they are outweighed by the discoveries of Faust, Fulton, and Whitney ; and yet these men earned their bread by the sweat of their brow ! We have a right to be proud that Franklin, and Fulton, and Whitney were all countrymen of ours, although only mechanics. Young as we are as a nation, such is the free scope and tend- ency of our institutions, and the salubrity of our glorious climate, to foster the full energies of the mind and to produce the whole man, that, in all the useful me- chanic arts, we are outstripping the nations of the old world. In arts, and in arms, and in every worldly pursuit of man, our advancement stands unequaled since the world began. You all have duties to perform as citizens, neighbors, members of the great community of TRUE POSITION. 227 working and active men. Rome was not built in a day ; nor can anything great or noble in liuman ingenuity be accomplished without labor. It is the boast of the workingman that he can do what he says. The mechanics of our country, active and intelligent as they are, may })roudly hold up their heads, as a body, and say boldly to the politicians and the orators of the day, “ What you promise we perform.” While making some observations on this glorious re- public, destined to l^e the greatest in the world, for evidences not only of what mechanics can do, but Avhat they have done, go into your public edifices, your exchanges, your temples devoted to the Avorship of God, and your halls of edm cation, and there you will see the handi- Avork of labor. Look into your banks, your city councils, and then abroad into your States, and the most successful, the 228 THE mechanic’s most illustrious and beloved, are tbe ones who early learned tbe lesson of labor and bow to tbink for themselves ; tbey were always up to tbeir business, but never above it. There are two great levers which sus- tain us, — the one is employment ; the other, the knowledge of how to regulate and improve it. In other words, they are the union of occupation and instruc- tion. Nothing can give more satisfaction to the mind than the enjoyment of the necessaries and comforts of life flowing from the industry of him who earns them. This is the fruit of occupation ; and the improvements of society follow in proportion as the occupied mind ad- vances in proper cultivation. The absurd idea, that labor is inconsistent with learn- ing or respectability, is one of the errors of weak minds, ignorant of the nature of the ligaments which bind TRUE POSITION. 229 society together. It is one of the follies of antiquated fashion which is passing away ; and we are now l^eginning to consider the mechanic trades, and all hranches of honest industry, as the co- ordinate and necessary associates of education, integrity and manliness. The history of the social operations of man- kind teaches us that, in all periods of time, they have altered the destinies of individuals as well as of nations, and have had their influence upon ages to come. The physical industry of man is certainly a high quality; but, vigorous as it is, it gains so much by its associa- tion with a cultivated intellect, that while the one, when alone, resembles the rough materials of handicraft, and the other the latent genius that is to fashion them, they, both united, represent the perfection of skill and its fruitful appli- cation to the production of human hap- ^30 THE MECHANIC S piness. In former days, trades were merely physical ; none of the sciences, and but few branches of the fine arts, entered into their action. True, there were some few exceptions, dependent upon individual condition and scholar- ship ; but, generally, labor in any calling was strictly and exclusively mechanical. There is now, however, a progressive spirit which belongs to the times. Whether it has resulted from the insti- tutions of this country — which, by cast- ing off the trammels of political tyranny, and by the abundance of our land for an easy support, have enabled men to think more freely and consistently with the object of their creation and posi- tion — or is a part of a pervading princi- ple which the Divine Being has permitted to spread through the world, is a prob- lem for solution. Be this as it may, we see that there is evidently an advance in TRUE POSITION. 231 the different trades and their branches, a more intimate relationship between mind and the labors of the operator, a -clearer working through the lights of reason, so that, even among the inferior callings, the lamp of science sheds its rays, even if it is seen only in Hickerings from the distance at which it stands. It has been said that all men have their mental affinities ; that some i)ass un- heeded away, without having left any footprints in the sand of time,” only because the period of their sojourning presented no occasions, no elective inhu- ence to draw out their energies or their talents, while the great are but the creatures of opportunity, or wdio, having lieen touched by the Ithuriel wand, have sprung out into light, brightness, and renown. Opportunity is certainly a great ingredient in any effort ; and with- out it, either offered or acquired, no 232 THE mechanic’s voluntary act can well succeed. The tanner should have a thorough knowl- edge of chemistry ; and, by applying his acquired knowledge to the branch of industry which has engaged his special attention, he makes a good leather manufacturer and becomes a well- instructed man in the general business of life. The characteristic traits of a man are also elements of his future ; but still it should add to the credit of the individual, who, cultivating an under- standing of his nature and his latent abilities, uses them to advantage in that tide in the affairs of men, which, taken at the flood, leads on to fortune.” The time was, and in some degree still is, when reputation in honors was princi- pally founded upon, and esteemed for, distinction in literature, the fine arts, the emblazonments of wealth, and the posi- tions which they respectively gave. The TRUE POSITION. 233 rest, like hewei^ of wood and drawers of water wlio served at the building of Solomon’s temple, were supposed to be sufficiently compensated by the daily penny paid for their labors. No mark or memorial was left upon the edifice of their works ; and, except in the narrow circle of their industry, none knew of their labors or their zeal. In the gen- eral operations of the society of the good and hardy tanners, it is not to be expected that the mere ordinary com- ponents of that great whole shall be held in any special remembrance, either in the present or the future. Much will be, as has already been, done by the agency of those very qualities in placing honorable occupation of labor upon the true level of its merits. Tanner, pause, and accompany me, for a moment, to what has already been observed relative 234 THE mechanic’s to labor and industry; mark out tbe way, and forget not to follow it. The end crowns the work, and so have the good results of labor left a crown upon the naine more endearing to the good man than all the pomp and cir- cumstance that power, alone, or wealth could purchase. The days of chivalry arising from the power of kings and nobles, the empires of war and victo- ries, crusades of faith, and the necessary maintenance of the followers of such errantries, as well while they lasted as in “the cankers of a long peace,” were the beginnings of the false distinctions which made idleness honorable and left industry with only the reward of its own products. It takes time to accomplish any revolution which shall be of perma- nent benefit ; and it is proper it should be so, as improvements are worked out in the progress of experience which TRUE POSITION. 235 could not be made in a leap from one condition to another. The doctrine of a necessity for useful occupation in all men is a great element in this change. Men do not begin to think calmly or wisely in the turmoil of exciting j)ursuits. It is only when they are falling into their proper places in the great community^ and putting their shoulder to the wheel to do something useful, that they per- ceive their relative positions, their obli- gations, and the duties which belong to them as integrants of the whole. It is, therefore, industry which is the ground- work of reform, both moral and politi- cal ; it is the basis of domestic virtue, comfort, and plenty ; and the producer of what sustains a nation and improves its condition. When to this is added education, its followers are the support- ers of man in all his conditions, wants. t 18 * 236 THE mechanic’s advances, and elegancies of life, and are the safeguards of society. These reflections arise spontaneously from the nature of the subject we are discussing, as being intimately connected with the career of the good man, re- claiming or saving from time what would otherwise be lost. If it be creditable to perpetuate the knowledge of the deeds of man in arms — of wars that have deso* lated the earth and left misery and sighs to be felt again in after ages by those who deprecate and sympathize while they read — ^how much more worthy an effort is it to record in imperishable form the good civic conduct of those unpretending men who have labored during their lives for the common weal, and who make, in every field, two blades of grass grow where only one grew before ? TRUE POSITION. 2S1 In the world’s broad field of battle — In the bivouac of life — Be not like the driven cattle ; Be a hero in the strife ! Lives of great men all remind us, We can make our own sublime, And, departing, leave behind us Footsteps in the sand of time. Let us, then, be up and doing. With a heart for any tiite ; Still achieving, still pursuing. Learn to labor and to wait. %****%* It belongs to you, my brother me* chanic, to rise in the world. You who are willing to be advised by those who have experience, consult the wise and good and profit by their examples. If you would succeed in life, let your motto be not only to look ahead, but go ahead. Set your mark high, and strive to reach 238 THE mechanic’s it. You can succeed if you will remem- ber, my friends, tbe almost omnipotent power of perseverance, the power of industry and of labor — you who are just beginning tbe world — -that fourteen or sixteen hours a day are sure to foot a good account and seldom need an indorser. “ Order is heaven’s first law,’^ and the Scripture tells us to “ Let every- thing be done decently and in order.”' The man of method is generally a suc- cessful man. The neglect of this great principle has ruined its tens of thousands. An excellent rule is. Let nothing be ne- glected that can be done to-day. What- ever you undertake, pursue it steadily if you wish to succeed ; for wherever there is a will there is a way ; then forget not the advice of the wise man, ‘^And with all thy getting get understanding.” Bear in mind that the laboring mechanic should educate his head, his hands, and TRUE POSITION. 239 his heart. He will, thus learn to distin- guish good from evil, to know how to supply his wants and add to his com- forts, and how to dispense blessings to all around him. TAKNEHS BINGINU T,IK “XANNKUS’ GMXBIt," AUArr... TO TMK TUNHOK 'n.K M A ,=SKM.X A ISK HVMX, CHAPTER XVI. THE TANNERS’ CHEER. Award of cheer to the hearty tanner, And a blessing on his trade ; A leather bough shall be his banner, Over all the land displayed. 'Amid the forest-giant’s winding. While far away the hunter’s coil Round the wild bull’s neck is binding. He marks the noblest for his spoil. Work on, ye Pitmen all! And let the hide be sound; Work on! joy to the land Where working-men abound! 244 THE TANNERS CHEER. His labor gives the world protection In an ever changing form, From the summer sun’s reflection And the winter’s raging storm. It guards the tread of the sturdy yeoman, And guides his plow-horse over the mead ; It adorns th*j lovely foot of woman. And reins the patriot’s battle steed. Work on, ye Curriers all ! And let the beam resound; Work on ! joy to the land AVliere working-men abound! The wit and lore of bygone ages. His labor saves from swift decay; It guards the Bible’s holy pages. And grasps the follies of the day. It aids the loom’s bright imitation By turning every busy wheel ; It bears the stream to stay the conflagration, And sheathes the warrior’s flashing steel. THE tanners’ cheer. 245 Work on, ye Tanners all ! And let the song go round', Work on! joy to the land Where working-men abound ! See illustration in front of this chapter, representing a party of Tanners singing the above words. 19 I-T.ONT VIEW OF THE UNITED STATES PATENT OFFK E, WASHINGTON’, PATENT GRANTED. 251 In testimony whereof, I have caused these letters to be made patent, and the seal of the Patent Office has been hereunto affixed. Gr'en under my hand, at the city of AVashington, this fourteenth day of April, in the year of our Lord one thousand eight hundred and fifty-seven, and of the independence of the United States of America the eighty-first. Jacob Thompson, Secretary of the Interior. [l. s.] S. T. Siiugert, Asst. Comm’r of Patents. Countersigned, and sealed with the seal of the Patent Office. 19 * ■ J 'i ■1 • J ■i 1 CHAPTER XVIII. COPY OF SPECIFICATION OF PATENT. THE SCHEDULE REFERRED TO IN THESE LETTERS PATENT, AND .AIAKING PART OF THE SA^IE. To all to lolioin these i:>resents shall come : Be it known that I, David II. Ken- nedy, formerly of Reading, in the county of Berks, but now of New Alexandria, in the county of Westmoreland, and State of Pennsylvania, have invented or discovered certain new and useful com- positions of matter to be used in the tanning of leather ; and the following is 254 COPY OF a full, clear, and exact description of the manner of preparing and using the same: This composition consists of pounds of or of ; pounds of of ; pounds of of or of ; ... pound of of ; . . . pounds of ( of . . . .) ; . . . pound of or ; These ingredients should he dissolved separately in hot water, or in a hot decoction of tan bark, which is prefera- ble, and then poured into a tank, and thoroughly stirred together to form the tanning liquor, which may be drawn off as required, to supply the vats or vessels in which the hides are to be tanned. The tanning liquor thus formed in the tank is in the most concentrated form, and only suitable to apply to hides in the advanced stages of the tanning pro- SPECIFICATION OF PATENT. 255 cess', and must be largely diluted with water or bark-water before it is applied to bides at tbe commencement of tins process ; or else, before applying it to such bides, it should be partially spent by having bad bides in a more advanced state steeped in it. Tbe strength of tbe licpior should be increased as tbe tanning progresses, — care being taken to handle tbe bides fre- quently in tbe early jiart of tbe process, while tbe liquor is weak ; but less hand- ling will do as tbe process advances. Hides intended for sole-leather may (near tbe close of tbe process) be laid down in a vat, alternately with layers of ground bark, and then a liquor, com- posed of three parts of tbe composition before mentioned and one part of strong bark liquor, should be poured into tbe vat until it covers the bides. Hides thus laid down may continue undis» 256 COPY OF turbed until fully tanned — say from ten to fifteen days. Light skins need not be laid down, as they will be tkorougbly tanned by merely handling in the liquor. Hides will be tanned by this process quickly or slowly, according to the amount of handling and the strength of the tanning liquor. When a tan-yard has become impregnated thoroughly with the chemicals employed, the tan- ning will be performed with less expense than at first, the quality of the leather will be noticeably improved, and the time required for tanning diminished. When the before mentioned tanning coinf)ound is employed with hemlock bark, in the proportion of fifteen pounds of the compound to about one hundred and twenty-eight cubic feet of the bark, the leather produced will have the color, pliancy, and other desirable qualities of the best oak-tanned leather. In this SPECIFICATION OF PATENT. 257 way the expense of oak-tanned leather will be greatly reduced, while the quality will be fully maintained. What I claim as my invention, and desire to secure by letters patent, is the combination of , the of .... , of , or of , and of , . . . , , or , , dissolved in water or tan-bark liquor, for the pur- pose of tanning hides and skins substan- tially as herein set forth. In testimony whereof I liave hereunto subscribed my name. David II. Kennedy. David Bedford, James B. Dltnn, j- Witnesses. r. 0 INDEX. Pack. Advantages of tliis Process 32 American Ox-liides 41 African Hides 45 African Skins Cl Albumen, nature of Cl Puenos Ayres Hides 38 Ilrazilian Hides 39 Bull-liides 41 Heam-liouse 81 Hating 01 Census — Tanning Interest in 1855 22 Capitalists, Facts and Estimates for 28 Cow-hides 40 Calcutta, or Nagore Hides 40 Calf-skins 48 Chemistry Defined 97 Clinton Tannery { 195 20 2G0 INDEX. Page. Copy of Patent 249 Copy of Specification 253 Dcpilation, Rationale of 15 Domestic or Slauglitcrcd Hides 44 Deer-skins 54 Epidermis 62 Example of Tanning One Hundred Calf-skins, 121 Example of Tanning Ox-liidcs for Patent Leather 133 Example of Tanning Sole-leather 149 France — Its Trade in Leather 19 Fihrinc, Nature of 02 Goat-skins 51 Gelatine, Mulder’s View of 65 Grained Leather 178 Hair, Primitive Mode of Removing 15 Hides Suitable for Tanning, 35 — Buenos Ayres, 38 — Brazilian, 39 — Large Ox, 40 — Bull, 41 — From Diseased Carcass, 43 — Frauds in Sale of, 43 — Domestic Slaughtered, 44 — California, 44 — Spanish and African, 45 — Nagore, 46 — Yearlings, 45 — Horse, 51 — Mode of Salting, 55 — Washing and Soaking, 69 INDEX. 261 Page. Ingredients Used in Tanning, 95 — Properties and Prices of 99 Lime, Use of, in Tanning, 15 — Its Effects on Hides, 87 — Its Antiseptic Properties 88 Liquor for Coloring and Graining 122 Leather, Statistics of, 22 — Egyptian Workers of, 14 — Steps in Manufacture of, 14 — Cur- rying and Finishing of, 167 — Shaving, 168 — Harness, 176 — Blacked Bridle, 177 — Russet Bridle, 178 — Horse, 178 — Wax, 178 — Grained, 178 — Patent, 179 — Texture and Quality of, 185 — Bloomed, 190 — Examina- tion of, 192 — Its Antiquity, 206 — Manufac- ture of 207 Madagascar Hides 45 Mechanics, True Position of 217 Method, One Year’s Work by Old, 28 — By New, 29 — Advantages of New, 32 — Saving by New 32 Nagore Ox 46 Ox-hides for Patent Leather 133 Patent Leather, Hides Used for 44 262 INDEX. Page. Sir Hnmplirey Davy and Others, Investiga- tions of 16 Skins, Calf, 48 — Goat, 51 — Sheep, 52 — Deer, 54 — Composition of, 59 — African, 61 — Li- quor for Coloring and Graining 122 Spanish Hides 45 Salting Hides 55 Splitting-machine 141 Tannery, Clinton 195 Tannin, Mulder’s Opinion of, 65 — Affinity with Gluten 66 Tanning, Antiquity of, 14 — How Effected, 17 — Advantages of Patent Process of, 26 — In- gredients Used in, 95 — Composition for, 109 — Composition No. 2 110 Unhairing, Composition for, 81 — Drawbacks on the Old Plan, 87 — Remarks on 195 Work by Old Method, 28 — By New 29 Water, the Influence of its Quality in Tanning, 75 — Rain the Purest 77 Yearlings, Hides of Neat . 45 ) V ;v -.r ' 'i V;. GETTY CENTER LIBRARY 3 3125 00952 9690