Murphy & Cos ABC SYSTEM OF Railway Painting. T H E ABC SYSTEM OF Railway Painting. MURPHY & COMPANY, VARNISH MAKERS, 231 Broadway, New York. 306 Canal Street, Cleveland. 202 South Fourth St., St. Louis. PRINTED AND PUBLISHED BY MURPHY & CO. NEW YORK, N. V. 1883 Copyrighted 1883 by Murphy âr' Co. Statement. It is now about six years since " The ABC System of Painting " was introduced to the trade. It has been a business success from the start, and when it is remembered that in order to use it, the painter is asked to abandon the habits of a life-time and use a new material and a new method, its success has been phenomenal. Its very success, however, is conclusive proof of the pressing need which was felt, of some better way than the old for painting passenger cars and engines—a way that should shorten the time and still be durable; and when it was demonstrated, as it soon was beyond intelligent question, that the ABC System gave not only a saving in time but a greatly increased durability, its position as a pronounced and permanent success was assured. It should at all times be born in mind, however, that the chief claim which the system has to the support of the Railway trade, is not that by it a car can be painted in less than the average time under the old method, but because of the simplicity and certainty of its process and the absolute uniformity of its results, together with the fact now demonstrated beyond a doubt, that it is more durable than anything heretofore known. Painters of all kinds are conservative. They soon learn the wisdom of making changes slowly, and it is because of the conservatism of the craft that the system is not now in universal use, but it is already adopted as the standard system of painting by the following roads among many: Atchison, Topera & Santa Fe. Allegheny Valley. Buffalo, Pittsburgh & Western. Baltimore & Ohio. Cleveland, Columbus, Cincinnati & Indianapolis. Chicago & North Western (Locomotive Department.). Grand Rapids & Indiana. Jefferson, Madison & Indiana. Little Miami. Louisville & Nashville. Missouri Pacific. Northern Central. Pullman's Palace Car Co. Pennsylvania. Pittsburgh, Fort Wayne & Chicago. Pittsburgh, Cincinnati & St. Louis. Richmond & Danville. St. Louis, Iron Mountain & Southern. This statement ought to be, and is, proof of its adapta¬ bility to railway requirements, as well as of its true economy. The number of its adherents is increasing rapidly, and we confidently look forward to the time when it shall be regarded just as essential to the construction of a car as a roof or a truck. In the meantime we will be glad to answer any inquiries on the subject, and have prepared the following pages for those who have the time or inclination to investigate the matter. In this pamphlet we have endeavored to be sufficiently full to clearly state the case, but have also remembered that in these days, few virtues have more commercial value than brevity. The A B C System of Painting. A Review of the Old Method. To paint a car and paint it well, has been by no means a simple thing to do, and, indeed, by the old-time method of performing the work, durable painting is nothing short of a difficult and slowly-to-be-consummated art, and requiring, if the work is to prove permanent and perfect, an artist workman. He must be both a skillful mechanic, and in the matters of selecting stock and compounding paint coatings, a sort of chemist; and thus it happens that car painters, master-painters especially, are second to no other class of mechanics in intelligence and skill. It is characteristic with the craft to be conservative, and to be cautious in adopting new ideas, nor is this strange, seeing that under the old and yet prevailing system the labors of the car painter are beset by many and various perplexities, and, indeed, by hidden possibilities of disaster against which there seems to be no protection outside of a long and practical acquaintance with both materials and methods. In many trades, a workman has simply to acquire dexterity in the use of tools, his wood or iron being supplied him, and he assumes no responsibility beyond that of shaping and fitting, that is, no responsi¬ bility for the endurance of the material. Quite different from this has it been with the painter, for under the old system he has had to be responsible for the durability of materials also—materials which, unlike wood or iron, he could not select ready at hand, but which must be com¬ pounded by himself from pigments, oils and driers, in each of which ingredients he runs the risk of adulterations. 2 The ABC System of Painting. In the light of these facts it is by no means difficult to perceive why the paint-shop has been a little behind the other departments of car building in adapting its pro¬ cesses to modern needs. The demand of the present age is for rapid results. Painters everywhere have been keenly alive to the urgency of the call on them for quick¬ ened processes, and the solution of the problem, viz., " How shall a car be painted rapidly and yet be durable?" has long taxed the thoughts and efforts of the best crafts¬ men in the land. To render rapidity compatible with permanence and durability; to safely reduce the work of weeks to the work of days; to paint perfectly and yet with dispatch;—these were the ends to be attained. Rapidity alone was easily attainable, a liberal use of driers yielding this, but this proved prejudicial to durability. Experi¬ mental changes and variations of the old system have been tried, and sufficiently, it may be added, to fully demonstrate the imposibility of conjuring up durable quickness with materials, the very nature of which imposes slowness and delay. Ought we longer to look for new discoveries within a tread-mill built of antiquated ideas? Have not our painters clung too closely to the notion that the old system was the only system, the old material the only material? The objections to be found against the lead-and-oil system (if indeed it may properly be called a system, since scarcely two painters in ten regularly follow the same rules) have been exhaustively discussed both in print and at painters' conventions. No practical painter, however, has need to consult a book for these objections; he expe¬ riences them hour by hour. The unwholesomeness of lead-working is no unimportant objection to the lead-and- oil system, and we think we may very safely say that not a few painters have regarded this single feature of the old system as sufficient in itself to render the substitution of a system wherein their unhealthfulness may be avoided, as exceedingly desirable. Of the slowness inseparable from The ABC System of Painting. 3 the lead-and-oil system we have already made mention. To the company particularly, yet scarcely less so to the painter, this irremediable peculiarity must ever be its chief disadvantage. The unmistakable demand of the present age from every department of mechanical activity is rapid results. Rapidity is important to the company that they may get their rolling stock into service at the shortest notice; it is important to the painter that he may accom¬ plish a greater amount of work. Rapidity rules in every industry, and a process to be slow in these days, is to be out of the current of the times; a disadvantage not easily tolerated by progressive men. Innumerable experiments for hastening the lead-and-oil process, and for shortening the time for lead-and-oil to dry, have been attempted, but it has yet to be demonstrated that swiftness is compatible with durability in that system. As you shorten the drying, you limit the wear, and at the same time imperil permanent adhesion to the wood. Among other prominent disadvantages inseparably con¬ nected with the lead-and-oil system may be mentioned the complexity of labor, drudgery and wastefulness attached to its processes. It cannot be denied that in respect to these, the old system is exceptionally primitive. Indeed, when we consider the extent to which labor-saving and labor-simplifying devices have improved and advanced mechanical processes generally, it seems little short of remarkable that we to-day find a painter necessitated to compound his working stock from raw materials, oils, pig¬ ments and driers, and nearly every coating, too, produced by a separate mixing. Is not the painting craft consider¬ ably behind the other trades in freeing itself of its drudg¬ eries? It has pretty much relinquished its oil boiling, its lead-and-color grinding by hand, its japan and varnish making, but still holds on to its mixing, mixing, mixing. Consider for a moment the disadvantage under which a foreman painter labors by having these many compound- ings to attend to, and it is he that must attend to them, or 4 The ABC System of Painting. otherwise his every job may be endangered. He may, per¬ haps, be engaged in finishing a car or in other work diffi¬ cult to leave before completion, but which he is forced to withdraw from to mix paint coats for his workmen. If he entrusts these compoundings to his helpers and apprenti¬ ces, and instructs each to mix for himself, is he not very quickly in trouble? And yet he does this; hardly any foreman is unable to avoid doing it, and the trouble fol¬ lows, as it necessarily must. It is by no means an unheard- of thing for a job on which a course of seven or eight coatings is to be applied, to have its first coatings mixed for it by one workman, its middle coatings by a second, and its last coatings by a third; neither workman disposed to proportion his ingredients by weighing and measuring, but each habituated to guess at proportions, and whose unwritten formulas, if written, would read, " a little of this, and a little of that, to some of the other;" and thus it hap¬ pens that where, to insure perfect work, a uniform quantity in coatings should be maintained, all uniformity is lost. Quick drying paint is applied over slow drying paint, and slow drying coats are sandwiched between quick drying coats, and the " deviltries " in paints about which learned essays are written, are seen to their fullest extent. Doubt¬ less the inequality of paint stock, of lead, of oil, and of driers, has led to this widespread inattention to fixed formulas, and perhaps it is not strange that many painters after repeatedly trying carefully proportioned mixtures with no better result than to see their most painstaking endeavors set at naught by adulterated lead, impure oil, or a little drier, should come to regard fixed rules as of no particular advantage. But what is this but another argu¬ ment against the continuance of a system which involves so many chances of ill luck. Ought the car painter to longer find it necessary to deal with raw material, and to continue the labor and trouble of so many mixings? If the painter can trust to buy ready-ground lead, and take chances on oil, and stake results on average driers, would The ABC System of Paintings 5 he run any greater risk by making use of ready com¬ pounded surfacers? Would he not rather lessen his risk, as well as reduce his labor? In the one case he takes four separate chances on ingredients, and a fifth chance on un¬ skillful compounding, if entrusted to an assistant; whereas, in the other case he takes but a single chance, viz.—that of not finding the ready compounded surfacers suited to his needs, and the chance loses the character of a chance altogether, when the ready compounded surfaccr is guar¬ anteed by a responsible manufacturer. Herein is a point that should attract the attention of every painter who desires uniform work—that is, every job alike—a thing well nigh impossible under the old method of many mixings. Of the wastefulness attendant on the old-time system, but little need be said as the fact is too plainly observable to be successfully disputed. Our purpose in this direction is simply to draw attention to the fact that all waste is avoided in the new system. The disproportion between the cost of material in this and in the lead-and-oil system, and the amount of labor nec¬ essary to be expended on this material to put it in condi¬ tion for use, have misled many parties in their conclusions as to the actual cost of old system stock. The cost of any labor expended in compounding a mixture from raw materials most certainly becomes a part of the cost of the mixture, and wastage resulting from many separate mix¬ ings must be considered, too. Obviously, therefore, any estimate on the cost of lead-and-oil surfacing stock must fail of being complete wherein these points are not fully reckoned. In the following pages we will review in some detail the various processes of building up a surface. 6 The A B C System of Painting. The Character of Paint Coatings. The Priming Coat. It is universally conceded by painters everywhere, that of all the coatings employed in the building up of a sur¬ face on either wood or iron, the priming coat is preëmi- nently of the foremost importance. It is expected of this coating that it will become the foundation on which all subsequent coatings must depend. Render this founda¬ tion substantial and permanent, and your work is well begun. A priming composition, according to the latest and most advanced ideas should be penetrative, tenacious and elastic. It should firmly hold the grain and should afford complete protection against moisture. Does the average lead-and-oil priming possess these qualities or accomplish these results? Let the discouraging experi¬ ence of painters everywhere make answer. Assured of purest oil, of unadulterated lead, of perfectly seasoned wood, and lots of time, and durable work with lead-and-oil is doubtless possible; but who can feel assured of these or can give the time demanded? Raw oil does not commend itself for priming purposes, and against boiled oil forcible objections are found. A priming composition to be perfect should escape all these drawbacks and objections. It should be easy to ap¬ ply, should penetrate and hold, should promptly oxidize and should so protect a piece of wood that it could be soaked in water, hot or cold, without the grain being caused to rise. Precisely such a primer as this is Surfacer A, the prim¬ ing siirfacer of the ABC System. The ABC System of Fainting. 7 Filling-Up Coats. In the filling-up coats, or the coatings that immediately supplement the priming coat, the same characteristics of tenacity and elastic quality are called for. Without these qualities, durability may not be hoped for. Can it be claimed for the average lead-and-oil coating that it pos¬ sesses these properties? It may very justly be asserted that durable painting has been accomplished with lead- and-oil, yet it is an incontestible fact that for lead-and-oil to cling, the coating must be oily; but oily coatings do not quickly dry. If driers be employed to accelerate the work, as is the case in these impatient times, will not the durability of the mixture be proportionately impaired? There are other influences also against which a filling up coat must needs be fortified, viz., the absorbing power of seasoned wood. The dry and thirsty fibers of a well seasoned piece of wood are bound to exert their utmost power of absorption to rob the lead of its oil, and atom by atom they will get it, and the lead drained dry becomes in time a brittle crust, liable to crush and peel off. But because when lead-and-oil when quickly hardened will cleave off, crack and chip in pieces, must it necessarily follow that all other quickly drying surfacing material will? Suppose we introduce something of an india-rubber-like character for a surfacing material, something possessing toughness and a tenacious element that will be lasting, and on which, after it is dry, the absorbing power of the wood has no effect; a composition which after filling the pores of the wood shall solidly concrete and remain a fix¬ ture. Of substantially such a character is this Surfacer B, of the ABC System. 8 The ABC System of Painting. Roughstuff. There are not a few painters with whom the necessity of a perfect roughstuff obtains an importance not exceeded by the primer. If the primer is the "founda¬ tion," assuredly the roughstuff becomes the "cap-stone." Certain it is, that there is no composition with which the old-school painter has to deal that more thoroughly taxes his patience and ingenuity. Herein, indeed, center every one of the " thousand shocks " that this system is " heir to." In one of the most prominent carriage manufactories in New England, so great is the importance attached to the correct compounding of roughstuff that one of the pro¬ prietors, by trade a painter, makes it his special duty to personally proportion and mix up every batch used in the establishment. The idea that anything will do for roughstuff " is full of error. Obviously, all that pertains to finish is resident in this coating, and not alone the finish of the car when first com¬ pleted, but the continuing appearance as well. The sur¬ face must be here secured, and in proportion as the sur¬ face is perfect or imperfect will the job be rated. A poorly compounded roughstuff is liable to absorb water during the rubbing-down process, and when this occurs, grain showing, blistering and cracking are the natural consequences. A roughstuff to be perfect, should be entirely corres¬ pondent with the coatings which it covers. It should possess cohesiveness and a sufficiently elastic toughness to prevent flaking or cracking, yet should be as hard as ivory, and of a nature to cut down freely under the pumice, and without clogging the stone. It should not absorb, but should yield a compact, solid, water-proof surface over which varnish coats should stand out with permanent brilliancy. These are the characteristics of Surfacer C, of the ABC System, which surfacer takes the place of the roughstuff of the old system. The ABC System of Painting.. 9 The ABC System. The claims and aims of the new System are as follows, viz.: To institute a new and improved order of things in the paint shop; to systematize and simplify its processes; to dismiss its drudgeries; to diminish its "deviltries;" to establish uniformly perfect work, and to accomplish durable painting with a rapidity hitherto unattainable. The fundamental principles of the ABC System are time-saving, labor-saving and generally facilitating; and it bases its claims of superiority over all other systems of surfacing, on the following special properties, viz.: Ex¬ ceeding durability, unequaled quickness, uniformly perfect results, easy working quality, simplicity and method. Its compositions are characterized by penetrativeness, tenacity, coherency, and when combined, by elastic solidity; and its progressive character centers in its plan to supply the painter three separate ready-compounded surfacing mix¬ tures, embracing and constituting all the material necessary for surfacing a job, viz.—for starting with it in the wood and carrying it to a condition for receiving color coats; these mixtures requiring no additions, and continuing ready for instant use until wholly disposed of. The component materials of the ABC Surfacers, being the outcome of extended experiments and of prolonged scientific study, are necessarily private and proprietary, but our description of the characteristics of the Surfacers must surely enable every intelligent craftsman to readily perceive their entire adaptation to the ends they are designed to fulfill. We make positive and distinctive claims for each Surfacer. Each has a special ofifice and object peculiar to itself, and to the place it occupies in the system. The arrangement and mode of application of the new system is not essentially dissimilar to the plan and process of the old system, it having been a special object with us while organizing the new system, not to unnecessarily I o The ABC System of Painting. innovate in this direction, but rather to conform as nearly as could be, to the working processes with which painters universally are familiar. The ABC System is constituted of the following compositions, viz.: 1—surfacer A Priming Surfacer. 2—Surfacer B Loading Surfacer. 3—Surfacer C Leveling Surfacer. 4—Locomotive Surfacer " " 5—Stain Guide coat in rubbing down. Surfacer A. This Surfacer is applied to the wood as a priming and foundation coat, and a single coating will render any kind of wood perfectly and permanently water-proof. A car primed with surfacer A, can be exposed to the weather for months without the grain of the wood being raised. It penetrates promptly and as promptly oxidizes or dries. The striking pectdiarity of this first Surfacer as contrasted to a priming of lead-and-oil, is that it becomes a fixture; for being glutinous and cement-like, after filling and enfolding the fibers, it solidly concretes and persistently' resists all further effort of the wood to absorb it. It becomes irremov¬ able from the cells and fibers into which it has intrenched itself, and therefore will not blister, nor crack, nor peel off. A piece of white-wood, poplar, oak, ash, or hickory, coated with Surfacer A, and allowed 48 hours to dry, may be soaked in cold water for weeks, or boiled in hot water for hours without perceptible effect on the wood. No specially superior skill is called for in the applying of either surfacer. Use ordinary brushes, separate brushes for each Surfacer, of course, and apply precisely like ordinary paint. Surfacer A requires from twenty-four to forty-eight hours to dry, and one coat only need be used. Add nothing to it, neither oil, driers, nor turpentine, and The ABC System of Painting. ii herein is a guarantee of uniformity. In the lead-and^oil system uniformity is well-nigh impossible; a little oil, a little japan, or a little spirits of turpentine, is the customary direction of foreman to workman, and be the quantity what it may, it is a "little" every time; guessing takes the place of measuring and uniformity is lost. The ABC System is uniformity itself and uniform results may there¬ fore safely be counted on. Surfacer B. Surfacer B follows Surfacer A, and is applied directly over that Surfacer when the same has become dry. Its composition is somewhat similar to Surfacer A, except that it possesses additions adapting it to its place in the system. Its office, of course, is to more thoroughly load the pores and grain of the wood, and it unites itself solidly and inseparably with the priming coat. Surfacer B requires thirty-six hours' drying time. Puttying. Puttying may be done on B, or first coat of C, as the painter may prefer, but we think it advisable on many accounts to putty on B. Surfacer C. The Last Coat to be Rubbed Down with Block Pumice. Our Leveling Surfacer C should not be confounded with the ordinary "roughstuff" of the old system. Its office is necessarily similar, but its composition is by no 12 The ABC "System of Painting. means the same. Surfacer C possesses elements of tenacity, permanence and durability, altogether unattain¬ able in any ordinary roughstuff. It retains its elasticity, hence neither flakes off nor cracks. It can be used more rapidly. It never changes, is always uniform, and is ready for instant use. It flows out smooth, holding no brush marks. It does not absorb like ordinary roughstuff, but will "hold out" the varnish coats. Two separate shades of Surfacer C, are furnished, one for light colored work, and the other for dark colored work. Stain or Guide Coat. In furtherance of the purpose which is a fundamental principle in the ABC System, viz.: To relieve the painter as far as possible from the delay and drudgery of mixing and compounding, we have therein included a ready mixed stain, for use as a safe guide-coat in scouring. Care is always called for in scouring. The stain coat greatly facilitates the work, and should never be omitted. As the ABC System proposes to leave little or no accu¬ mulation of material upon the wood, but to obtain the surface practically in the wood and of the wood, its rub¬ bing down should be pursued with close attention and not with too much haste. A heavy pressure upon the pumice block, exerted with a view to quicken the work, can scarcely be approved of, although a certain amount of pressure is, of course, indispensable. Adaptability of the ABC System. The adaptability of the ABC Surfacers, to each and every variety of car surfacing, and to both old and new work, is thorough and complete. Everything that can be The ABC System of Painting. 13 done with the old system can be done with the new, and done more durably and rapidly too. The ABC Surfacers are also adaptable to all grades of work, from the finest palace car work to the painting of baggage or second-class cars. We mean by this, that the working process of the new system, like its material, is " elastic," and that it is therefore susceptible of such mod¬ ification as may be necessary to suit it to the grade of work wanted. We claim that the nature of the ABC System material guarantees durability in every case. A single coat of our Surfacer A even, will insure the protection of the wood, and hence if durability only was thought of, and filling up and finish not considered, color and varnishes could follow at once. This we do not advise, but state the fact to indicate that the expensiveness or cheapness of any job will depend entirely on the disposition of the painter to make it one or the other. Detailed Directions. Surfacer A should be applied to all joints and on the under side of battens before nailing on. It is far superior to white lead for excluding dampness, and is more easily applied. In coating the body Surfacers A and B should be worked well into the nail holes, as they assist greatly in retaining the putty. Body. SURFACER A—One coat SURFACER B—One coat Putty SURFACER C—One coat Re-putty SURFACER C—Two coats (one each day) STAIN—One coat . 2 • iK • % . I • . 2 • days 8 days 14 The ABC System of Painting. Rub down with lump pumice stone. The car is now ready for color. Baggage and second-class cars should be proceeded with in the same way as Passenger coaches, unless only a me¬ dium finish is required, in which case one or two coats of the Surfacer C may be omitted. Locomotive Cab. Note that Surfacer A should be substituted for white lead for coating the joints and under side of moulding. SURFACER A—One coat 2 days SURFACER B—One coat " Putty yí " SURFACER C—Two coats (one each day).... 2 " STAIN • " 6}4 days Rub down with lump pumice stone. The cab is now ready for color. Locomotive Tank. Scour off the tank the same as in the old process. SURFACER A—One coat 2 days SURFACER B—One coat i}4 " LOCOMOTIVE SURFACER—One coal i " SURFACER C—One coat i " STAIN " 6 days Rub down with lump pumice stone. The tank is now ready for color. The ABC System of Painting. 15 Sample Order for Car Dept. SURFACER A 15 Gallons. SURFACER B 10 SURFACER C 3° STAIN 10 Three Ten-gallon Mixing cans. The order should state whether .light or dark C is desired. Sample Order for Locomotive Dept. SURFACER A 5 Gallons. SURFACER B 5 " SURFACER C 5 LOCO. SURFACER—(in paste) for knihng. 5 STAIN 5 Three Five-gallon Mixing Cans. Price List of Surfacers. SURFACER A $4.00 pergal. SURFACER B 4.00 SURFACER C 3.50 LOCOMOTIVE SURFACER 3.50 STAIN 1.50 Five-gallon Mixing Cans 2.00 Each. Ten-gallon " " 3.00 " These mixing cans are a necessity to the proper use of the Surfacers, and will be sent with first order. As they can be used for years, subsequent orders will be sent in plain cans, for which no charge is made. The Murphy Railway Varnishes. PALE RAILWAY BODY VARNISH, . - $5 50 Eor Finishing Coats on Passenger Cars. HARD DRYING BODY VARNISH, . , 5 00 For Under Coats on Passenger Cars. RAILWAY RUBBING VARNISH, . . 4 50 For Under Coats on Passenger Cars. INSIDE CAR VARNISH, . . . . 4 5° For Interior Work of Passenger Cars. ENGINE FINISHING VARNISH, . . 5 00 For Finishing Coats on Engines. ENGINE RUBBING VARNISH, . . . 4 5° For Under Coats on Engines. BLACK RUBBING VARNISH, . . . 4 00 For Under Coats on Engines. LOCOMOTIVE BLACK VARNISH, . . i 50 For Iron Work on Engines and Cars. WHITE COPAL VARNISH, . . . . 4 00 For Head-Linings. JAPAN GOLD SIZE, 3 5° For Binding and Hardening Colors. COACH MAKERS JAPAN, . . . . 2 00 For Drying and Binding Colors. PALE DRYING JAPAN i 75 For Drying and Binding Colors. The E/D: Alero Co, íiEER CUTTING MILLS. :^-711,West Sixth Street, CINCINNATI, O. ard is Printed upon yVhite Maple Wood, cut at above Mills, 160 thicknesses to the inch.