0^ «» .■t' . .:% %"•••/:...>. '?^,>^ •^ ^-* -.^iK-' ** ** --^W^-' **^'% -.^P-- **"% °.W5^-- /\ -.IP^-- **'% ••? r.-.- ^0' *' : '*..*' '*,^l^t X/' '* i.V^ f V --^1?/ . ** *- . --WP!-" .*^'X ^^'*. '. v*^ s^ :i ^'^ '-^i^^^" .* >. %^ ': .^< 0" 5. "^-O. V)^ .. %. Ft IN W^' ^^^^\ "^^S /^\. V^^'* ^^^^^ "->^W* -e.^" "^^ '-^ZWa*/ '?^^ '"^ ».^^^^/ ^^^ ^ V'^ r*^. •.^^.' ..*'°-. J^"*. -J o • ** A* .'x^Va'- V «.*' .* .•. *^''-^^. ^_- •' . ■ ** v> 9, :'/"' o > . 1** ,0 V .^^% ^- ^^^ -^^ ^^ J^ 8891 Bureau of Mines Information Circular/1982 Premining Investigations for Hardrock Mines Proceedings: Bureau of Mines Technology Transfer Seminar, Denver, Colo., Sept. 25, 1981 Compiled by Staff, Bureau of Mines UNITED STATES DEPARTMENT OF THE INTERIOR ^^.jca J^^^f^^. ^^-^^T^/-"^^--^) Information Circular 8891 ^ Premining Investigations for Hardrock Mines Proceedings: Bureau of Mines Technology Transfer Seminar, Denver, Colo., Sept. 25, 1981 Compiled by Staff, Bureau of Mines UNITED STATES DEPARTMENT OF THE INTERIOR James G. Watt, Secretary BUREAU OF MINES Robert C. Horton, Director This publication has been cataloged as follows: .01 Bureau of Mines Technology Transfer Seminars (1981 : Denver, Colo,) Premiiiing investigations for hardrock mines. (Information circular/ U.S. Dept. of the Interior, Bureau of Mines ; 8891) Includes bibliographical references. Supt. of Docs, no.: 128.27:8891. 1. Mine examination— Congresses. I. L'nited States. Bureau of Mines. II. Title. III. Scries; Information circular (United States. Bureau of Mines) ; 8891. TN295.1J4 rTN272l 622s (622'. 14) 82-600057 AACR2 PREFACE This Information Circular summarizes the results of recent Bureau of Mines research concerning improved methods and techniques employed dur- ing premining research for metal and nonmetal mining. The papers are "Vi only a sample of the Bureau's total effort in the areas of ground con- trol, maximum resource recovery, and efficient extraction technology, but they delineate the major advances in the area of premining research. Much of the technology discussed has been refined from previously used techniques and is applicable to other areas of mining and to other in- dustries such as petroleum. The technical presentations reproduced herein were made by Bureau technical personnel of the Technology Transfer Seminar on Premining Investigations for Hardrock Mines given September 25, 1981, in Denver, Colo. Those desiring more information on the Bureau's research in the areas described or other general information should contact the Bureau of Mines Technology Transfer Group, 2401 E Street, N.W., Washington, D.C. 20241, or the appropriate author. V CONTENTS iii Page Preface 1 Abstract 1 Introduction, by Joseph L. Condon 2 High-Resolution Seismic Methods for Hard-Rock Mining, by Frank Ruskey 4 Application of the Electrical Resistivity Method to Mining Problems, by Richard G. Burdick 29 Electromagnetic Ground Radar Methods, by Richard J. Leckenby 36 In Situ Neutron Activation Analysis, by George J. Schneider 46 Development of An In-Hole Replaceable Diamond Core Bit System, by W. C. Larson, W. W. Svendsen, R. E. Cozad, and J. R. Hoffmeister 55 Structural Design for Deep Shafts in Hard Rocks, by Michael J. Beus and Samuel S. M. Chan 65 Borehole Deviation Control, by E. H. Skinner and N. P. Callas 79 PREMINING INVESTIGATIONS FOR HARDROCK MINES Proceedings: Bureau of Mines Technology Transfer Seminar, Denver, Colo., September 25, 1981 Compiled by Staff, Bureau of Mines ABSTRACT These proceedings consist of papers presented at a Bureau of Mines Technology Transfer Seminar in September 1981 for the purpose of dis- seminating recent advances in mining technology in the area of premining research. The introduction and descriptive papers discuss techniques and instrumentation used in premining research for metal and nonmetal mining and shaft design and borehole control for premlne planning. INTRODUCTION By Joseph L, Condon 1 The Bureau of Mines traditionally de- fines premining investigations as the series of studies that follow an explora- tion discovery and precede production from a mineral deposit. In the mining industry the studies may be the responsi- bility of a specialized group within a con5)any, or they may be shared between exploration and production organizations. Typically, the studies at one prospect are sequential, with the start of a suc- cessive study dependent on the successful conclusion of a prior study, until both economic and engineering feasibility of production from the deposit are demon- strated. Beyond that point in time, more information is necessary to describe the characteristics of the ore body for de- velopment and detailed mine planning. After mining has started many techniques developed for premining investigations are usable to define the ore body beyond the working face for production planning. The Bureau of Mines research in premin- ing investigations is conducted under the Assistant Director — I4ining Research. It includes the development of methodologies for collecting and analyzing information on ore body characteristics to enhance mine production and safety. The aim of the Bureau research program is not the development of technology for its own sake, but to develop innovative methods that are better and cheaper than existing techniques to replace and supplement cur- rent industry practice and to improve ^Research supervisor, Denver Research Center, Bureau of Mines, Denver, Colo. conventional techniques to increase their capabilities and lower their costs. The Technology Transfer Seminar on Pre- mining Investigations for Hardrock Mines describes and demonstrates the results of recent Bureau research. Pulsed and continuous wave ground radar systems that are capable of mapping ore body charac- teristics with high resolution have been shown feasible for application from the surface, in boreholes, and from the work- ing face underground. High-resolution seismic methods are now available that are capable of utilizing higher frequen- cies and obtaining geologic information from much shallower depths conpared with the conventional seismic reflection tech- nology for the petroleum industry. Experience with coal strata has shown that the high-resolution seismic reflec- tion method can map subsurface features in media unfavorable for the propagation of electromagnetic radiation, while the ground radar method can provide superior details within the coalbed. Analogous application of the two techniques is an- ticipated in hard-rock mining. A computer program has been developed to map lineaments such as geologic faults and fractures from satellite imagery. Past research has demonstrated that ground control problems are often present in underground mines below the intersec- tion of lineaments that are apparent in remote sensing data. Readily available and relatively low-cost resistivity equipment is usable for fast reconnais- sance to verify remote sensing data. An in situ neutron activation analysis system has been developed to assay ore in place from small-diameter access bore- holes. The logging sonde in the sys- tem has a 4,000-channel, microprocessor- controlled analyzer with digital communi- cation over a standard logging cable to the surface. The system permits a laboratory-quality gamma ray spectrometry from several thousand feet deep in the earth. A viable diamond core bit system that can be replaced inside the drill hole has been developed to significantly improve the efficiency of core drilling by mini- mizing the time and labor required for bit replacement. Techniques for con- trolling the deviation of drill holes have also been developed. Even with the availability of in situ assaying technology, core drilling will be re- quired for "hands on" samples and for that reason alone will never be totally replaced. Finally, a method to design deep shafts in hard rock will be discussed. The design technique relies partly on geo- technical data that can be obtained with existing instruments and mechanisms. The results of Bureau research in the subject area are impressive. With the new techniques available, the mining industry should improve its practices for premining investigations. The Bureau of Mines continues to provide real solutions to meet the challenge of varying geologic conditions and changing mining tech- nologies for various types of mineral deposits. HIGH-RESOLUTION SEISMIC METHODS FOR HARD-ROCK MINING By Frank Ruskey^ ABSTRACT Seismic procedures for applications in mining problems are continually improv- ing. Increasing numbers of mining com- panies are using the technology or ex- ploring its possibilities. This paper, primarily intended for the casual user, describes techniques and procedures, con- straints, and pitfalls that may be en- countered. Results of tests at various sites are presented to show the possibil- ities of the technology. INTRODUCTION This report provides the mining indus- try with the results of research and evaluation performed by the Bureau of Mines in high-resolution seismics for mining applications. The work arose out of a need to find and develop a geophysi- cal technique that could locate channel sands and faults from the surface for mine safety planning. From an evaluation of various geophysical methods, magnet- ics, electrical, gravity, and seismic, the seismic method was soon considered the best tool for locating geologic fea- tures related to mineral deposits, such as faults and channel sands. The other geophysical tools have their unique value for other mining applications. Once the value of seismics was estab- lished, it became apparent to Bureau of Mines researchers that a multifold approach to the problem was necessary. In-house research was considered essen- tial to develop the concepts towards achievable goals that could be used by the mining industry. Coupled with this was a need to stimulate potential users into realizing the value of seismics for improving safety and providing extraction economies. It was believed that the min- ing industry would be interested in the viability of using seismics for solving mining problems , and that geophysical service companies could be made aware that a potential market exists for their services. Accordingly, contracts were Geophysicist, Denver Research Center, Bureau of Mines, Denver, Colo. let over several years to test feasibil- ity, configure an optimum geophysical data acquisition system from off-shelf equipment, and perform tests in many min- ing environments and for a variety of mining problems. Commercial seismic pro- cessing centers were contracted to ana- lyze data, using their already developed oil exploration expertise. They were chartered to test a variety of tech- niques, to determine which were best for the many possible types of mining prob- lems, and to simplify each technique so that a practical, economical service can be engendered. In addition, Bureau per- sonnel have presented the results of their work at many conferences and sym- posiums to let the mining industry know that, indeed, here is a tool that can save both lives and, potentially, milli- ons of dollars in production costs. Also, it has been recognized that there are many problems associated with mining other than fault and channel sand deline- ation that can be aided with applications of seismic technology. Among these are abandoned mine location, ore zone bounda- ries, split coal seams, vein delineation, and others. Some of these have been the subject of preliminary investigations by Bureau researchers. Some of these re- sults are described herein to indicate the full potential of the seismic tech- nique. Although the field examples pre- sented in this report were taken from tests in coal, the procedures are identi- cal with those used for any ore deposit in any geological environment. The report includes, in addition to Bureau work, that of some Bureau contrac- tors over the past 5 years. Their pio- neering efforts have been significant in bringing seismics for mining applications to its present usefulness. Additionally, Sheriff (J_3)2 presented a brief descrip- tion of commonly used seismic terms. RECOMMENDED SPECIFICATION FOR DATA COLLECTION AND RECORDING SYSTEM This specification is based upon the field experience of Bureau of Mines per- sonnel over the past 5 years. It is in- tended as a guide to potential users or purchasers in their shopping, or as a basis for evaluating proposing seismic service con^janies that may be under con- sideration to perform work for their min- ing con5)any. While it is not intended to lock out potential service companies that would be able to solve many problems and achieve useful results using less sophis- ticated equipment, the recommendation is that a higher ratio of success can be anticipated, particularly for knotty problems or terrain conditions, if the following minimal criteria are met. Data Acquisition — ^Minimal Specifications 1. Digital System: A digital system is a must. Data sample rates of 1 mil are acceptable for most applications. Sample rates of 0.5 mil or 0.25 mil will aid higher resolution. This is shown cursorily in table 1. TABLE 1. - Table of recordable frequencies at various sample rates Sample rate, mil Frequency , Hz Approximate resolution, ft Approximate depth of applicability, ft 2 1 .5 .25 .125 128 256 512 1,024 2,048 4 2 1 1 .5 1,000-10,000 300- 3,000 100- 500 200- 300 50- 200 2. Stacking Capability: For most ap- plications, the data acquisition system should be able to stack up to 20 repeat shots, if necessary. An acceptable sys- tem, but cumbersome, would be one where each shot or stack element is recorded on tape and stacked at the processing center. 3. Visual Recording for Field Monitor- ing: The field operator should be able to look at his field data and make judg- ments on whether to alter his field pro- cedure, for optimal signal returns, as subsurface conditions change. Simultane- ous visual recording of all traces is desirable. Trace by trace recording is acceptable, but slow and cumbersome. 4. Amplifier Gain: Each recording channel should have 96-db gain, in approximately 12-db steps, to enable sufficient gain over a full spread, and to taper the spread gains to far geophone positions. from near-shot 5. Record Time: The system should record a minimum of 0.5 sec at the 0.5- mil sample rate. 6. Gain Ranging: This feature (some- times called automatic gain control) can be offset for shallow work, if sufficient initial energy can be put into the ground. If low-level inputs are used, or much stacking is required, then gain ranging is desirable. 7. Magnetic Tape: The data must be digitally recorded for later conputer processing. The subtleties of shallow seismic analysis can only be brought out ^Underlined numbers in parentheses re- fer to items in the lists of references at the end of each paper. with computer processing. Computer- coii^)atible reels are most convenient for mass storage volume and for later ease of mounting on data processing equipment, 8. Seismic Detectors: Geophones (ve- locity detectors) or seismic accelerom- eters are equally good. Geophones have proven designs, ruggedability , reasonable response, low cost, and minimal mainten- ance. Accelerometers require line ampli- fiers that need periodic maintenance or battery changing. The use of subarrays will compromise resolution to a degree, but they provide greater field versatil- ity for improved signal-to-noise capabil- ity over single geophone layouts. Alternate Systems Although this report makes a strong case for sophisticated data acquisition systems, it should be kept in mind that many of the simpler systems now on the market can yield significant data for problem solving. The use of such systems is recommended where budget, terrain, or personnel constraints inhibit the use or acquisition of the more expensive gear. Additionally, systems are being devel- oped that provide almost immediate pro- cessing of the filed data. Such systems are cost effective and will provide a useful tool to the coal company that wishes to perform its own surveys at min- imal cost. One such economic system is noteworthy of description. As part of their Coal Geophysics Re- search Project, the U.S. Geological Sur- vey is developing a small-crew, rela- tively inexpensive shallow target seismic system. Figure 1 shows the four prototye elements of the recording system; a 12- channel, signal-enhancement, 10-bit seis- mograph, with sample rates from 0.05 to 2.0 msec; an interface box containing filters and signal-switching units; a 12- channel monitoring oscillograph; and a digital tape recorder. A special one- wheel carrier is used to first move a posthole-type drill to the site, and then FIGURE 1. - Inexpensive, alUpurpose shallow seismic system. (Courlc .sy, U.S. (reohxjical Survey.) bring in the recording equipment. With its handles turned down, this carrier becomes the covered table upon which all elements of the data acquisition system are mounted. Data are processed using the desk-top computer system shown in figure 2. This equipment is carried in a small trailer. By having the conqjuter system located near the center of field operations, it is possible, on the evening of the day on which the data were taken, to review their quality and to make an initial evaluation of results. FIGURE 2, - Data Processing system for U.S. Geological Survey seismic system. (Cour/r sy, U.S. Ge oloyical Surney.) FIELD TECHNIQUES This section provides a partial de- scription of field techniques used by Bureau personnel with reasonable success. It also includes some information on pro- cedures used by others, primarily commer- cial crews, that are known to be success- ful. The coverage of all procedures is intended as a user's guide only and recognizes that there may be many other successful techniques under wraps, or as yet unproven. Greatest success will be achieved by operators that have the ver- satility to use several procedures, in order to tackle problems where geologic conditions vary. Optimum field tech- niques are field condition dependent. Geologic conditions, terrain conditions, groundwater, and cultural conditions may each have to be approached with a differ- ent procedure. Geologic conditions include the lithol- ogy of the deposit and the overlying strata and structural conditions, such as faulting, fades changes, or unconform- ities. Each of these will affect seismic signal returns, and one should be at least generally aware of their likelihood in the survey area. Terrain conditions include trees and other vegetation; hills, valleys, streams, or other bodies of water; swampy versus dry land; and heavy, spongy soil mantle versus a thin mantle or exposed outcrop rock. Included here also are ac- cess roads, habitation, buildings, roads, and pipelines, etc. Each of these has its adverse effect on a proposed survey. However, each condition can be reasonably tackled with a versatile crew, provided they are allowed the time to tailor their approach to changing conditions. The following section is presented to indicate some of these problems and some potential solutions. SOME FIELD PROBLEMS AND POSSIBLE SOLUTIONS Trees and Other Vegetation Creates Spurious Noises If Windy Wind noises alone, or rocking trees and vegetation, are usually low frequency and random; solutions are to use (a) higher frequency (100 Hz) geophones and (b) re- peat shots with stacking to improve signal-to-noise response. Inhibits Access If vegetation cannot be bulldozed away, the geophone spreads can still be laid out by using off-end, fan, or 3-D shoot- ing techniques. Hills and Valleys Source of Spurious Reflections That Mask Wanted Seismic Signal Returns The spurious reflections usually show up as a strong band in the seismic sec- tion. Computer processing migration techniques are effective in subduing this source of noise. In extremely hilly terrain 3-D or concentric circle tech- niques described in later sections of the report may be used effectively. Changes in Lithology The effect of changes in lithology is shown hypothetically in figure 3, where it may be seen that the longer travel path from shot-point B to geophone B' reduces con5)atibility with the results from shot-point A. Hence, a confusing seismic section, as shown in figure 4, may ensue. Part of the solution is data- processing-center dependent, wherein traces with abrupt elevation changes, used for common depth point (CDP) stack- ing, are trace analyzed and adjusted. This may be a tedious manual process, but it is necessary for shallow reflection work. In the field, some amelioration can be achieved by placing geophones at nearly the same contour elevation — if possible, or by using the 3-D or concen- tric circle techniques. Static and move- out corrections have to be applied with discretion. Inhibits Access If the seismic crew is vehicle depen- dent with drills, recording truck, shoot- ing or energy source trucks, they will be limited to available access roads. For such cases 3-D or offset shooting can be I Geophones^ FIGURE 3. - Lithologic changes that may complicate seismic data returns. SHOTPOINT STATION CM^'»-i-,-^00000 CMCMCMCMCMCMCVJCsJCMCMcM ■^'^^^'t^i-:i:fii^^^^^dl 0.1 PROCESSED FOR POLARITY REVERSED U.S. BUREAU OF MINES SHOT RY U.S BUREAU OF MINES p^rty — DATE 6/IQ/76 ENERGY SOURCE CAPS FILTER. - - _rt; |NSTR||MFMT<; INPUT/OUTPUT DHR 1632 SAMPLE INTERVAL 1^2 ITU RECORD I Fiar.TM 2.0 ..r SHOT DEPTH Q-IO (, CHARGE SIZE ^_£AES____ RECORDING GAIN NONE SHOT POINT INTERVAL 50 It NUMBER OF GROUPS - -GROUP INTERVAL. SPREAD r.FnuFTRY 450 - 100 - ■)» - 100 - 450 SAMPLE RATE l/g DD ANALOG TO DIGITAL CONVERSION niH REFORMAT nn RESAMPLE DD DEMULTIPLEX nS GAIN RECOVERY nS CDPSORT nn TRACE EDIT nifil VELOCITY ANALYSIS LOCATIONS FVFRY ?0 C DP'S nn MUTING START TIME NEAR OFFSET m> END TIME FAR OFFSET ms nS! TRACE BALANCE nn 0EC0NV0LUT:0N length mt % WHITENING DESIGN GATE i NEAROFFSET STARTTIME ms END TIME im FAR OFFSET STARTTIME m«. END TIME ml DESIGN GATE 2 NEAR OFFSET START TIME til END TIME ml FAR OFFSET STARTTIME .-ns END TIME rm DESIGN GATE 3 NEAR OFFSET START TIME miENDTIME mi FAR OFFSET STARTTIME msENDTIME mj (313 AUTO STATICS lain NMO CORRECTIONS ns DATUM CORRECTIONS DATUM J2QQ_tt Vl«. ICin COMMON DEPTH POINT STACK FOLO_i_ EUn FILTERING I FNCTH 126 LOW CUT (Mil 240 0.0 ) mot. TIME 200 nE COHERENCY STACK nn WAVE EQUATION MIGRATION nn 400% COHERENCY STACK, polarity reversed SOUTH EAST^ FIGURE 4. - Marginal-quality seismic section due to underdeveloped field procedures. 10 considered. A fully portable system, such as developed by the USGS Coal Branch, previously described, would be useful for these conditions. natural land procedures are more state-of-the-art. Geophone Emplacement or less Streams or Other Bodies of Water Inhibits Access For most applications access is the problem. If the body of water is large, shallow marine procedures may be neces- sary. The stream or water body may restrict the laying out of seismic lines, or the placement of signal energy sources. Offset shooting or 3-D shooting are both well developed and provide prac- tical approaches. Swamps can be an asset or a detriment. Versatility of the field crew and their equipment repertoire is the solution. Hydrophones, rather than standard geo- phones, can now be used. If carefully placed into the water level of the swamp, their frequency response could be high. However, some swamps may act as a high frequency attenuator. Only experience and testing will tell. A problem arises in maintaining continuity between swampy and dry land data, if a mix of sensor equipment is used. Swampy Terrain Versus Dry Land Signal Sources Inhibits Access The solution to swampy conditions is similiar to that applied to streams or other small bodies of water. The dry Operating in a swamp environment neces- sitates the use of either explosives or sparkers. Here the need for a repertoire of signal sources is essential. USEFUL FREQUENCIES In high-resolution field surveys, the question of optimum source-receiver frequencies becomes an issue. High fre- quencies and high resolution are inter- dependent. Factors affecting choice of recordable frequency content are cost, speed of seismic productions, depth of penetration, and the magnitude of the geologic feature sought in the survey. For large features, such as large channel sands, faults with considerable throw, or the boundaries of an ore body, a lower frequency survey will be adequate. For such as ore veins, seams, small channel a higher frequency sur- small features splitting coal sands, or faults vey is necessary Equipment choices for high-frequency surveys become a factor. High- and low- frequency energy can be obtained, for instance, from explosives, controlled explosion chambers, and weight drops. Detector responses have to be com- patible with the anticipated frequency spectrum. Standard geophones, with a natural frequency above 40 Hz, are rec- ommended to help attenuate the inevitable low-frequency ground roll. Data acquisi- tion systems capable of acquiring the higher frequencies are essential. If digital, the sample rates shown in ta- ble 1 are important. If an analog sys- tem, response characteristics of the recording pen must be sufficient to re- cord the highest desired frequencies. For mining applications, frequencies of approximately 100 Hz are sufficient. Good returns at depths to 500 ft are readily obtainable, and resolution is adequate to provide meaningful interpre- tation of most mining problems. Broad- band data encompassing, perhaps, 80 to 200 Hz have been found to be the most useful for mining applications. Definition of a given problem is not solely dependent upon resolution of the feature at the ore deposit. The seismic section has valid interpretation data from very near the surface to depths below the ore deposit itself. This is shown in figure 5, wherein a channel sand can be seen affecting the overlying sedi- ments, and faults (fig. 6) can be seen 11 OZl (:^Ai^^$^ iiifSI ill ,r.^".^*>< ozi-i 036- 02 1.'!.- oze'i ilpliii : - - .-- 1 t iA3:i^v 08S '31^11 iii i^l^M' 12 throughout the entire geologic section. If the feature is sufficiently large to affect the overlying geology, then both it and its effect on the be detected and mapped. overburden can BURIED PHONES VERSUS SURFACE PHONES The question of whether to use buried phones, or merely surface phones, is an important consideration. buried phones means putting the geo- phones in drilled holes at the base of the weathering, or at the water table. These holes could range from 1 ft to lOU ft deep, with depths of 3 to 20 ft probably being nominal. The advantage of buried phones is that high-frequency and high-quality data can be obtained. Has- brouck ib) and Ziolkowski and Lerwill ( 13 ) obtained frequencies of 100 Hz and produced excellent cross sections to depths of several hundred meters. The buried-phone scheme lends itself to the use of hydrophones with their excellent coupling characteristics in water. Also, single phones are used rather than sub- arrays; hence, phasing differences be- tween phones that invariably result in smearing of the high-frequency data are eliminated. The result is sharp fre- quency definition. Additionally, good production techniques can be worked out, wherein each geophone position becomes a drilled hole for energy-source explosive emplacement. Hence, each hole has a use- ful dual purpose, and little addition- al time is lost in drilling, planting phones, and shooting, etc. For critical or troublesome areas, where one wishes to obtain high detailing in the data, the use of buried phones may be a must. One should be prepared to use buried phones for critical areas. Bureau of Mines research, however, re- volves about using surface phones, some- times burying the phones just below the surface if it is windy. Occasion- ally, subarrays, with six phones in a series-parallel arrangement, are used to half -wave attenuate part of the ground- roll energy. For such applications, burying phones (3 ft or deeper) is too time consuming to consider. Although burying seems favorable at times, drill- ing holes for each phone can be diffi- cult. For instance, retrieving phones may be a concern should the weathering layer be particularly unstable and tend to bury them permanently. Further, Bu- reau researchers find that many mining applications, especially for abandoned workings in urban areas, are out of bounds for drilling and explosives use. Hence, the development of procedures for the use of repeatable surface energy sources has been given preference. Bureau researchers find that the seis- mic approach using repeatable signal sources has many distinct advantages over the use of explosives and buried geo- phones. Among them are repeatability of the source, the subsequent signal stack- ing, and the potential for weighted shots, all of which help increase signal- to-noise ratios. Many mining problems can readily be ad- dressed without the use of buried phones. Bureau experience suggests using surface techniques for most surveys, or the greater portion of any survey, to be fol- lowed up, perhaps in a few select trou- blesome areas where detailed answers are needed, by a few lines of buried phones. Once an answer has been found in one area, one finds that selective extrapola- tion to other areas of a cross section can be readily achieved to improve the total subsurface analysis. SINGLE GEOPHONES VERSUS SUBARRAYS Good field procedures necessitate ver- satility in using trade-offs to achieve "optimum" results. An important one is the use of single geophones versus subarrays. Both have a value, depending upon the problem being studied and on other circumstances, usually the seismic characteristics existing down to the tar- get area. 13 Mining applications are usually "shal- low seismic" applications and present a series of considerations. Among these is the travel path of the seismic energy wavefront. For shallow applications, this path is at a relatively obtuse angle (02) from the signal source, as shown in figure 7; while for deeper horizons, it is at an acute angle (0i). For single-phone applications, this merely means that the seismic energy im- pinges upon the phone at an angle, and the subsequent energy transfer to the coil is governed by the cosine of the angle from vertical, as shown in fig- ure 8. This, of course, means a loss of signal energy that may be overcome by repeat shots (stacking) or by increasing amplifier gains. Frequency response at the amplifier will, however, be exactly the frequency of the moving coil, which hopefully, if the geophone plant is good, will be the frequency of the incoming reflected wave. If an array of geophones is used, ei- ther to increase total energy returns for weak signals, or to provide ground-roll attenuation, then the angle of the upcom- ing signal may be significant. As shown in figure 9, the first phone in the array (A') receives the wavefront energy and begins to output signals to the amplifi- ers. Microseconds later, the second phone (B') receives its signal and out- puts signal to the same amplifier, slightly out of phase with the signal from the first geophone. This continues through the entire string of geophones and, of course, is accentuated the fur- ther the phones are separated from each other, or if the terrain is hilly. This effect is frequently called phasing or smearing. If high-resolution returns are being sought, this objective will be com- promised. For many applications, this may be satisfactory. For others, the important high-resolution signal nuances may be lost forever. Additionally, manufacturing tolerances for standard geophones are such that some variations in sensitivity occur (J)' While it should be understood that these tolerances are quite sufficient for the predominant oil exploration market, they may sometimes be marginal for high- resolution mining seismic applications. The effect of this difference in sensi- tivity is similar to that described above, in that if the units are in an array, then phasing and frequency smear- ing can occur. Sometimes it may be a problem — sometimes not. On the other hand, geophone subarrays are a powerful tool for attenuating un- wanted ground-roll signals. If well con- figured, subarrays may attenuate ground roll by as much as 24 db. Farr (_5) de- scribes this procedure. Because ground- roll returns invariably come in during the time window of wanted shallow reflec- tion signals, their attenuation to any degree is helpful. A strong combination can be achieved through repeatable sur- face sources (single or weighted), subar- rays, and carefully chosen offset dis- tances from source to geophones. The trade-off, however, will be some loss of resolution. In the Bureau's ongoing work, the pres- ent emphasis is to develop procedures around single-phone configurations with repeat signal inputs, and other window- ing procedures to eliminate ground-roll effects. AMPLIFIER CHANNELS Although the simplest of systems, hav- ing only one or two channels, can provide useful information for some problem ap- plications, the availability of at least 12 channels is desirable; 24, 48, 96, and up are excellent. However, the more channels, the higher the initial costs, and, possibly, the production costs per mile of coverage. Also, when large num- bers of channels are used in linear sur- veys, offset distances to the far phones become a serious problem for shallow- mining applications. Bureau experi- ence for linear surveys indicates that a good tradeoff for a digital system is 24 channels. For 3-D (three-dimensional) 14 Source Bo- Geophone n Surface Reflector I Surface Reflector 2 FIGURE 7. - Seismic travel path considerations. Geophone FIGURE 8. - Geophone responseas a func- tion of ray path angle from vertical. /3,S,C, and D are potential signol energy at each geophone /I ', 6 ', C ', and D' To some amplifier Response of individuo geophones Composite response at amplifier of A',B',C',D' FIGURE 9. - Effect of wavefront impinging on a suborrcy. 15 applications, 48 to 96 channels or more are best. A 24-channel system allows for up to 12-fold CDP (common depth point) stacking in a linear array, and more if 3-D grid shooting is performed. A 12-channel sys- tem providing 6-fold CDP stacking has been found to be minimum for mining applications. The 24-channel system, on the other hand, provides a greater versa- tility of operation. Triaxial arrange- ments can be configured, or single versus multiple phones used, without losing too much lineal progress of the line. Also, 3-D grid shooting, which is showing prom- ise of being a powerful technique, can be implemented more readily. In all of this, however, one should be governed by the magnitude or complexity of the problem being studied. If a small project, such as locating a channel sand washout in front of active mine workings, is being tackled, a 12-channel or smaller system would be adequate. If it is desired to map an area of 1 square mile, it would be better to use a 24-channel or larger system. Some of the early work by Bureau re- searchers was with an 8-channel system. It was found to be quite sufficient for many applications, but limiting, at times, for performing large-scale or mul- tiphone studies. Figures 10 and 11 show some of this 8-channel work. The quality is reasonable, but additional coverage, with about the same amount of effort, could have been obtained with a larger system. INITIAL TESTS — NOISE SPREADS Of paramount importance in any survey is the need to perform a series of ini- tial tests to seismically characterize the site. This should minimally include an uphole survey in the site area so that the representative velocity distribution can be determined early in the survey to aid site characterization. Secondly, the area should be thoroughly evaluated, on a selective basis, to determine which of a variety of seismic approaches should be used. The velocity survey is important, be- cause seismic systems essentially measure time of wave front travel. Hence, in order to determine depths, which is what one really wants, it is necessary to know the wave velocity of the travel path. The ultimate accuracy of any survey will depend upon how well the velocity distri- bution is known. For much work, a good "average" velocity distribution will yield many solutions. This average velocity can be obtained from an uphole survey in a nearby drill hole, or from a refraction survey over the area, or from computer analysis of mo veout-t ravel path differences. Of these, the velocity up- hole survey is the best, although it represents only one region in the survey area. The others provide broad coverage but are heavily statistics dependent. Procedures for conducting these surveys, and the subsequent analysis, are thor- oughly covered in the literature, for example Dix (2^) and Embree (4^). Initial tests are so important that Bureau researchers unequivocally adhere to the dictum, "Do not proceed with the production survey until you have thor- oughly evaluated the site and its optimum field procedure requirement." The sought-for goal is the best possible signal-to-noise ratio in the depth zone of interest. The bane of shallow seismic work is the fact that low-frequency ground roll predominates in the time win- dow of the desired reflections. Its effect is to swamp the amplifiers, and their effective dynamic range, before wanted signals can be recorded at reason- able signal-to-noise levels. Mere stack- ing of repeat shots, or filtering after the fact at the computer center, will not help. In the first case, the ground roll will be coherent for repeat shots; and weak signals embedded in large groundroll excursions usually cannot be effectively extracted from the data. 16 SURFACE DISTANCE, ft 0.1 — ivvmvJ '"^^ Coal reflector position Jilt - X-Ocx;-4-^ VvXa: C-C C <. C <'<.>:«; i:i.v IV inn^^^rT^^^PP^>VVkWfc.w — .2 FIGURE 10, = Seismic profile of a coal measure, Colorado. SURFACE DISTANCE, ft 17 o o o o o o CM lO o> T— T- - BUREAU OF MINES 0.1- .3- iiirMin;'" "'••Mini' ,,' '•►►►►►►►►HI >»»»»»»,. >>>>> 0.1 .2 r- -3 EBENSBERG PH FIELD DRTR SHOT JUNE 4 1976 I 8 TR 1 2 MS PHONE SPRCINC 50 SOURCE OFFSFT IDO CHRRGE SIZE 1 3 PROCESSINC ORTR DRTUM ♦ZOOO vCSOOO boh; notch filter GROUND ROLL MUTE INV NOISE FILTERS VELOCITY FUNCTION 000-5500 2G0-9250 000-6250 294-i02S0 0"0-B750 310-11250 120-6850 392-12250 180--250 999-10000 230-8250 FILTER 80-240 HGC SEM MODELING RUTOSTHCK FILTER 50-lSO RGC DIRECTION STR 2 NE TO 37 .6- ;:::;; FIGURE 11. - Seismic profile of a coal measure, Pennsylvania, In addition to ground roll, there may be other peculiarities of the site, such as a high-velocity layer near the sur- face, or spurious reflections from a nearby cliff face or stream cut, or vi- brations from nearby machinery, or traf- fic (if in an urban area or near an active mining site). Actually, the sometimes reported "seismically blind" area seldom exists. What is missing is a full understanding of the seismic nuances and the tools at hand. Bureau experience has shown the importance of having a repertoire of equipment and potential approaches, and the willingness to take the time to test and characterize the area. The field crew, and their knowl- edgeable geophysicist, should not be pressured into forging ahead into the production mode before these tests are made and the results field analyzed. A week, or even two, if on a large pros- pect, will be worth the investment. Some initial decisions have to be made. What is the desired time window of the zone of interest? If it's from, say, 300 to 500 ft, then it is important to test for the optimum field configuration that will give the best signal-to-noise ratio in that time window. Although each oper- ator's technique may vary. Bureau re- searchers have found that a good first step is to lay out a close order spread, with the geophones clustered (if subar- rays are used) at 1-m spacing. Then one should produce energy sources at 1 m from the nearest phone, then at one spread length, then two spread lengths, then N spread lengths away, until the ground roll is obviously coming in far beyond the time zone of interest. This layout is shown in figure 12, and a set of resulting seismograms in figure 13. The layout figure is typical only, and should be varied in accordance with personal experience and preference. The seismogram set of figure 13 shows many things. First of all, groundroll frequency (in this case 27 Hz) is now known and can be used for spatial filter- ing judgments of either the subarrays (if used), the signal source pattern, or both. Farr (5^) discusses this procedure. The presence of the reflector at 175 msec indicates that a shot to the first geo- phone offset-distance of 200 ft will assure its continuing reflection at rea- sonable signal-to-noise levels. The spurious reflection, band A, coming in around 150 msec, indicates that noise vibrations are coming into the spread from the nearby industrial area. Its predominant 125-Hz frequency indicates that it can be subdued, either by spatial filtering of the geophones in the sub- array, or perhaps by pattern shooting approximately perpendicular to the line, or ideally in the direction of the noise source. If this type of source is fixed, its location can be determined from the test spread with a little geometry. If it is a moving source, then it becomes necessary sometimes to delay firing until such noises subdue. During the generation of the test spread, one should perform selective gain setting changes. From this, a typical range of gain settings can be determined for most of the ensuing survey. 0.5m^ \^ ^ 2m|^-4m-H Geophone spread Shot points Continue to approximately 3 times spread length- • Individual geophones ^ Shot points into geophone spread FIGURE 12. = A noise spread layout. 19 From the figure 13 example, which was in a location declared "seismically blind," some reasonable first approxima- tions of field layout parameters re- sulted. Had this not occurred, it would have been necessary to reshoot each shot point with a best judgment weighted pat- tern configuration, using Farr's work (_5) and ground-roll frequencies as a guide. If a pattern shooting had additionally been done, the resulting section would aid in defining an optimum field proce- dure. In retrospect, the direction of the spurious reflection at 150 msec could have been determined by a concentric cir- cle geophone pattern (I) . This layout would have established the direction of the spurious reflection and further influenced the decision towards an opti- mum field procedure. From the first breaks. Bureau researchers could deter- mine much about, the velocity layers near the surface. This helped in establishing judgments on whether or not sharp veloc- ity discontinuities existed and an ap- proximation of weathering depths. Band "A" o'- tHi"^**' 1 50 msec First reflector,^ X: 1 1 1 1 > il I JiitMH'' KfcW__J.^tttKU^' -i^M.rt'rttliiK'i MiJMIlMlitih ^iHHM nlHiii 175 msec .L^^^^^^^^^,^I»^H^ 400 350 300 250 200 150 DISTANCE, ft 00 50 S <- -, 5 UNITED STATES BUREAU 0F MINES S SUSANVILLE CAL IF0RNI A i N015E PROFILE i s ft i FIELD DATA i SH0T BY U S B M MAY 1977 U0 8 CHANNEL DINeSEIS SURFACE TRACE INT 6 25' SP 50' 1/4 nS 51 14 HZ GE0PH0NES esssssssssssssssssssssssssssssse FIGURE 13. - A noise spread profile. 20 At this point, one will want to decide what further procedures to try to improve signal-to-noise conditions. This always must remain No. 1 in one's mind. It is also important that reflections must be seen in the data, even if only cursory at this point, before signal enhancement procedures, such as Common Depth Point (CDP) or signal averaging (stacking), will aid the quest. If reflections can be seen through the procedures outlined above, one can feel confident that CDP and stacking will help. If they can't be seen, then one should reassess offset, geophone, or shop pattern layout dimen- sions, or perhaps even the signal source. 3-D SHOOTING TECHNIQUES Many examples of the effectiveness of 3-D techniques are to be found in oil exploration literature. Some work has been performed for mining application in Europe, and increasingly in the United States. Where it has been used in the United States for mining, the results have been exceptionally good. A few examples of this work are presented in this section; some are by seismic indus- try companies, and some by Bureau re- search personnel. The case for considering 3-D techniques revolves around their inherent ability to provide thorough coverage of a site in all dimensions. High-resolution tech- niques may often mean just high-density collection of noise. Recovering shallow information requires multiple data schemes. The simplest, and most often used, has close-spaced traces, 20 to 25 ft apart, with single 40-, 60- or 100- cycle geophones or hydrophones in water- filled 10-ft holes, and a small charge detonated in a 1- to 10-ft drilled hole. This scheme rarely achieves the objec- tives, because ground roll is broad band, and exploding concentrated charges within the poor elastic shallow environment ex- ceeds the elastic limits and is poor in the high-frequency range. A successful procedure mast select an operating fre- quency band in which (1) source and receiver arrays can attenuate ground roll within the physical limit rendered by depth or by dip reflection objectives, and (2) a high-velocity explosion or de- vice is used in conjunction with low-unit loading that will not exceed the elastic limits of the surface environment. Further, to fulfill the array- attenuation procedures, source and re- ceiver patterns will need to be minimally AO to 10 ft or longer. The physical requirements of ground-roll suppression are difficult, or perhaps impossible, with conventional profiling procedures, if the objective is shallow or dipping. The depth, and to some degree the veloc- ity, limits the maximum distances from source to receiver. A good rule of thumb is that the longest offset be limited to the depth of the shallowest reflecting objective. Therefore, to map a 500-ft event with stations spaced 100 ft apart allows only 10 to 12 traces of informa- tion, severely restricting the CDP fold. The 3-D procedure overcomes these re- strictions. Using the 3-D matrices of source and receiver stations permits al- most unlimited array lengths. Also, the pattern can be oriented along strike and data collected in the dip direction. With 3-D procedures, 12, 24, 96, or more CDP folds can be recorded. In seismic profiling, the geophones and signal sources are arranged as shown in figure 14. The resultant seismic profile Energy source n" , X 7 Geophones AV lmUi (To coal or shollow ii FIGURE 14. - Depth of shallowest reflector versus maximum distance to furthest geophone. 21 will be as shown in figures 4, 5, 6, or 10. These profiles, though valuable, represent only a single cross section of the coal geology. A 3-D survey, on the other hand, pro- vides a multitude of profiles, and in addition, a series of time-depth slices that enables one to examine the ore deposit geology layer by layer. Layout configurations are limited only by the geophysicist's imagination and surface constraints, such as hills, bodies of water, or cultural development. All of these can be effectively surveyed with 3-D procedures. Where conditions permit, a rectangular layout, such as shown in figure 15, is cost effective. The active spreads are progressively advanced over the grid. Energy inputs are generated on an overlapping grid that starts at a dis- tance "d" from the first active spread line. The distance "d" is chosen from judgments of previous surface noise tests and should be a multiple of the longitu- dinal grid spacing. Each grid position is energized by the energy source, whether explosives or surface impactors. The consequent subsurface coverage is prolific. This is shown in figure 16, wherein a controlled chamber explosive source was used for rapid coverage. Al- though simple CDP coverage from 3-fold to 12-fold was immediately obtained by com- puter gathering of the data, this was increased from 27-fold to 72-fold with no additional field effort. Figure 17 shows one line profile taken from the data. Additional profiles may be along any other horizontal or longitudinal line, or in any direction. The potential of this thorough coverage should be obvious. Detai "A" ¥: )i ¥r ¥r ¥:¥: ¥:¥r ¥: ^^ )i^ F i r s t s h 1 poi 1 1 i n e (••••••••••••T~) '5' active spreod ^ -^^-p-gB ■■■■■■■ ■ ^ 2d active spread '^ Lines may be single ▲ AAAAAAAAAAA ordual(shown) AAAAAAAAAAAA l^^ CCtlve SpreOd I Hi NOTE d IS *ti^ oftsef distonce from energy source line to nearest And shotpoint geophone line spread progression Optimi7ed choice from noise tests should be y factor of ' d' A s-ngle geophone a subarray (shown) may be used No of active in-lne geophones FIGURE 15. = Plan view of a rectangular 3=D survey layout. 22 tZ'"?ld 3-D CaVERAGE SUB-SUF^FACE 27 333333333 48 366666663 63 369999963 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 pian vjew of seismic grid 72 3 6 9 12 12 12 9 6 3 1-72 — 3- -6 — 9--12— 12--12--9--6--3 -J Profile A-A' 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 S 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 ^ 9 12 12 12 -^ 6 3 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 72 3 6 9 12 12 12 9 6 3 ■72 3 6 9 12 12 12 9 6 3 S3 369999963 4? 366666663 _^ 333333333 FIGURE 16. - 3~D grid showing immediate fold and optimum total fold. A method of present:ation for these data has been evolved by several seismic data processors, wherein time-depth slices are taken through the zone of interest, as shown in figure 18 for a coal deposit. Here the top of the coal is black, and coal itself is white. The interpretation SURFACE DISTANCE, ft o o (N O AQUIFER Hanna#1 coal Hanna#2 coal 02 i FORT UNION CRETACEOUS SHALE 08 § -fff^|i54^i|«^^l|if 09 10 I 11 ^ 12 ^ 13 ^ 14 - " T^^^^W^? ' > H S §11 4f^ r^ >» > >i^,>>M(>» 14 JURASSIC 15 u»,;„;vm>>v,»>»*;^» ^ 15 16 -:;::::; ;;;:::!;[:;:::::: ne .»'*>|>>,»" ' K»l»l>t^>> 17 - .,'»'F*'(»».vH^>»»^»»f>» - 17 »»*M',»t'>»Mt»»'»M»> - 18 :f^^ 18 19 - :.|f ePTinuM ftr : 19 ||llAPPAr STACKING l|l| 20 - illlllllllHIIIIIIllllli ^20 A -—profile A' FIGURE 17. Typical time=depth slice through center of project. shows the undulations and dip of the seam, and a possible fault cutting across it. These features would have been dif- ficult to ascertain from the profiles alone, but become quite evident on the time-slice presentation. Coal depth is about 270 ft. 23 FIGURE 18 - Typical time slice of 3=D seismic. Figures 19 and 20 provide another exam- ple of this procedure using an 8-channel system for recording and a surface impac- tor signal source for a coal deposit. Coal depth is about 180 ft. Of signifi- cance in this example is the high qual- ity of seismic data throughout the sec- tion from above the coal to over 2,000 ft deep. Although no abrupt geologic fea- tures occur in this coal section, its dipping subtleties can be seen. Had there been any abrupt change, they would have shown up readily. In another area in southeast Kentucky, a modified 3-D survey was conducted. Because of terrain complexities, the seismic procedure was essentially "fan shooting," but it provided a 3-D coverage over much of the area. The coverage shown is in a hill-valley setting shot in midwinter, which was impassable except along bulldozed roadway. Figure 21 shows the coverage obtained in one section of the prospect. Note here that access could only be obtained along the roadway, as identified by the shotpoint numbers, yet coverage of the site included all of the areas shown in the reflection point map of figure 21. By taking selected data gathers through this covered region, a series of profiles was obtained along the road and in many of the inaccessible areas. From these, the top of the coal seam could be mapped. Although the 3-D procedure is more costly than profile techniques alone, it provides excellent total coverage data that cannot be obtained by any other 24 GEOPHONE POSITIONS WW: vl^.iiivvi ^f§ •j'j."^*^ >tili;;:; ^;;;;;>> ~;i;;;; ""::::: "^■li-Hii ,>.•.') J J.;?/ ii!::!'' U».jJ--UJ iltV!!*)J lii»"t^ """v'/r v„v,,vv. ►..►..«. »....». .►.►v.... «^».,. fi!:[;::: ii,''rr"j l[^'^^ rrrffrff: i::::::ff FIGURE 19. - Seismic 3-D profiles using an 8- channel recording system. M TOP OF COAL REFLECTION SECTION, at 167 msec MARKER BED BELOW COAL, at 195 msec FIGURE 20. - Timeslicefrom3=Dsurvey. means. It is recommended for difficult areas where profiling alone seems to fail, or where thorough coverage is want- ed to accurately define ore deposit con- ditions. The trade-off is an investment in excellent data versus merely suffi- cient data to outline a potential problem area. CONCENTRIC CIRCLE TECHNIQUES At times, there are problem areas that require special attention. This may be because of high-dip conditions, a near- surface high-velocity layer, an adjacent large fault, steep hills, valleys, cliff faces, or cultural noise. A powerful procedure for tackling these areas is a concentric-circle technique developed by several oil companies, and documented by Brasel (_1_). The power of the concentric circle technique is its ability to act as a directional antenna, from which one may readily determine the direction of spuri- ous noises, and hence, separate them from the wanted reflections. The spreads are relatively easy to lay out and can run as a single continuous trace for line- profiling across complex terrain. Conse- quently, it is effective in areas where neither normal spreads nor 3-D techniques can be used. This is shown hypotheti- cally in figure 22. Here it is presumed that most of the area is inaccessible for 3-D or continuous profiling. If the con- centric circle spreads are laid out wherever possible, a reasonable continu- ous profile, having good-quality data, can be obtained. 25 jj , o . . . c . « . <, 30 It •Subsurface coverage (reflection points) -Subsurface Interpretation-grid locations and reference numbers Geophone and shotpoint location and reference numbers' Geophone and shotpoint locations Note: Subsurface interpretation— gride locations. FIGURE 21 - Seismic 3=D coverage in hilly country, Kentucky, Typical diameter 24ft (lOm) note: L is typically I to 3 diameters as dictated by site condition FIGURE 22. = Concentric circle traverse layout in difficult terrain. Concentric circle spread layouts 26 Layout dimensions are site dependent, but some layouts that Bureau researchers have had experience with are shown In figure 23. In this example coal depths were approximately 200 ft (60 m) . Each geophone position is a separate trace; hence, CDP stacking could be performed. Quality reflections are obtained at each position that could be readily correlated from spread position to spread position. COMMON DEPTH POINT (CDP) This is a powerful tool for enhancing signal-to-noise ratios. Its use should not be considered as a crutch, however, to bail out dissatisfaction from unwel- come results from the Initial test pro- cedure of the previous section. CDP pro- cedures will Improve the final quality of the data, but will not find reflections that are deeply embedded in noise. This, in part, is due to the Inherent reality of where the CDP Information comes from, and the coii5)uter-procedure presumed location. The two locations are close, but not exact. To explain further: CDP procedures, always a conputer process, are based upon a powerful data-gathering technique (8-^) , wherein reflections are obtained from the same location at different shotpolnt versus geophone positions. This is shown di- agramatlcally in figure 24. The figure shows that multiple reflections from a single point can be obtained from Test configuration J_._._ 34ft(IOm)-»| Traverse configuration 2 diam V Test shot points each at I diam. separation • Geophones Shotpoints B V C D •- J A,B,C,D, ondE ore geophone clusters as shown in the test configuration FIGURE 23. - Typical concentric circle traverse layout for difficult areas. 27 600pct multiplicity 12 stacking channels-split array Subsurface coverage Surface coverage V^ Energy travel paths Subsurface coverage from shot points 123456 SP No. Depth points | I 2 3 4 5 6 7 8 9 10 II 1 II 12 2 9 10 1 1 12 3 7 8 9 10 II 12 4 6 - 7 8 9 10 II 12 5 4 5 6 - 7 8 9 10 II 12 6 2 3 4 5 6 - 7 8 9 10 1 1 12 7 1 2 3 4 5 6 _ 7 8 9 10 8 1 2 3 4 5 6 - 7 8 9 1 2 3 4 5 6 10 1 2 3 4 5 "—"indicates no suburface coverage obtained ¥r = Shot points SP No. = Shot point number FIGURE 24, - Stacking configurations. geophone-shotpoint combinations when a line is shot in a roll-along mode. When conputer summed, these add to signal- to-noise enhancement. The exact posi- tion, however, is a statistical variable, dependent upon travel path parameters, such as varying frequencies, angle of reflection, scattering, anistropy, and conplex signal propagation considera- tions. Hence, it can smear frequencies somewhat. None of this discounts its in- herent value, however, if used knowingly. In shallow seismic reflection work, one should progressively test-select gathers from a good reflector to see whether the final data are actually enhanced or degraded before arbitrarily gathering the maximum possible combinations. Bureau of Mines work has shown that a 6- to 12-fold GDP stack is usually suffi- cient to enhance most shallow reflection data. CONCLUSIONS Shallow seismic techniques are useful for many hard rock and sedimentary mine planning purposes. Much useful data can be obtained from these procedures. When they are supplemented with selective drilling, an enhanced picture of subsur- face geologic conditions can be obtained. The seismic data fill in the picture between drill holes and provide a clearer understanding of the geology than can be obtained by drilling alone. Although many of the procedures are still in development, enough has been learned in the past 6 years to show that the technology is viable for mining. Many mining companies are fielding their own crews or using the services of con- tract seismic companies. Seismic ser- vice companies are increasingly offer- ing their new expertise to the industry. The essence of the use remains in conducting sufficient a priori seismic tests to obtain the best signal- to-noise window for the depth zone of interest. 28 The linear seismic line is useful for many applications. For total comprehen- sive coverage, the 3-D approach is a must. Commercial costs for linear work will be approximately $100 per shot point, while 3-D coverage will be approx- imately $40 per grid position. Crew size for this work ranges from 6 to 12 per- sons, of which one is at an engineering level. From the point of view of the potential value to a mining operation for both safety and extraction economics, these costs are nominal. REFERENCES 1. Brasel, S. D. Circular Arrays Applied to Conventional and 3-D Seismic Surveys. Seismic Res. Internat. , July 1978, p. 20. 2. Dix, C. H. Seismic Prospecting for Oil. Harper and Brothers, New York, 1957, p. 414. 3. Dobecki, T. L. , and S. D. Brasel. Aerial (3-D) Seismic Applications to Coal Seam Characterization and In-Situ Gasi- fication Projects. Preprint from SEC 48th Internat. Symp., Dallas, Tex., Geo- physics, Society of Exploration Geophys- icists, Tulsa, Okla. , September 1978, p. 15. 4. Embree, P., and others. Wire-Brank Velocity Filtering — the Pie-Slice Pro- cess. Geophysics, Society of Explor- ation Geophysicists. V. 28, 1963, pp. 948-974. 5. Farr, J. Seismic Profiling for Coal Mine Planning. Geophysics, Society of Exploration Geophysicists, Tulsa, Okla., V. 44, No. 3, 1979, p. 324. Concepts of CDP and Digital Processing. Geophysics, v. 32, 1967, pp. 207-224. 9. Mayne, W. H. Common Reflec- tion Point Horizontal Data Stacking Techniques. Geophysics, v. 77, 1961, pp. 927-938. 10. Pakiser, L. C, and R. E. Warrick. A Preliminary Evaluation of the Shallow Reflection Seismograph. Geophysics, V. 21, 1956, pp. 388-405. 11. Sauit, C. H., and others. The Moveout Filter- Geophysics, v. 23, 1958, pp. 1-25. 12. Schneider, W. A. Developments in Seismic Data Processing and Analysis. Geophysics, v. 36, 1970, pp. 1043-1073. 13. Sheriff, R. E. Encyclopedic Dic- tionary of Exploration Geophysics. So- ciety of Exploration Geophysicists, Tul- sa, Okla. , 1974, 200 pp. 14. White, J. E. Seismic Waves. McGraw-Hill, New York, 1965, p. 220. 6. Hasbrouck, W. P. Instrumentation for Coal Seismic System. Geophysics, Society of Exploration Geophysi- cists, Tulsa, Okla., v. 44, No. 3, 1979, p. 377. 7. Lepper, C. M. Guidelines for Se- lecting Seismic Detectors for High Reso- lution Applications. BuMines RI 8599, 1982, 72 pp. 15. Patterns, pp. 26-43. Transient Behavior of Geophysics, v. 23, 1967, 16. Ziolkowski, A., and W. E. Lerwill. A Simple Approach to High Resolution Seismic Profiling for Coal. J. European Assoc. Exploration Geophys. , London, England, May 1977, 26 pp. 8. Marr, J. D. , and E. F. Zagst. Ex- ploration Horizons From New Seismic 29 APPLICATION OF THE ELECTRICAL RESISTIVITY METHOD TO MINING PROBLEMS By Richard G, Burdickl ABSTRACT Electrical resistivity methods have been used for a variety of mining appli- cations in the past, and current re- search is being directed towards fur- ther applications to premining hazard detection and monitoring solution mining areas. Some of the methods are dis- cussed with examples of past mining applications. INTRODUCTION The use of the electrical resistivity methods in mining situations is finding expanding application. They may be used to locate geologic faults, measure the degree of fracturing within in-place rock, locate abandoned mine workings or tunnels, and define the limits of solu- tion fronts used in solution or in situ mining. The method is not a panacea for all mining problems, but, when used on a case-by-case basis, it is a versatile tool for a wide range of mining problems. It has the advantage that it may be used from the surface or underground as well as in drill holes. The two resistivity methods most com- monly used by the Bureau for mining applications are the Wenner method (appendix A) and the pole-dipole method (appendix B) (j_, 4_, 8^, j^) . In general, the Wenner method is used to investigate larger volumes of earth materials where its inherent averaging effect can be used to advantage. The pole-dipole method is used where more discrete samplings of the earth are required, particularly at greater depths. This paper describes applications of resistivity methods to the solution of various mining problems by the Bureau. Discussion of Resistivity Principles As with other geophysical methods, re- sistivity does not detect the target- of-interest directly, but rather measures ^Engineering technician, Denver Re- search Center, Bureau of Mines, Denver, Colo. the electrical properties in an area, and from these an inference may be drawn as to the presence or location of the target. Even the most competent rock contains small voids or microfractures that con- tain water and various dissolved salts and gases. These solutions allow the passage of electrical current and form the basis for the resistivity measure- ments. A dense, conqjetent rock with few microfractures will contain relatively less moisture than a more porous rock and will normally exhibit a much higher re- sistance to the passage of an electrical current than will the more porous rock. Thus, the resistivity methods do not mea- sure solution fronts, abandoned mine workings, etc., directly, but simply mea- sure the changes in the volume resistiv- ity caused by their presence. The equipment for making these measure- ments can be as simple as using a battery for injecting current into the ground and a sensitive voltmeter to measure the re- sulting potential, or as complicated as the Bureau's prototype Automatic Resis- tivity System, which closely controls the current injected and has an elaborate measurement system that accurately mea- sures to 10 mv (0.00001 volt) and records all data, including measurement loca- tions, on magnetic tape for later com- puter analysis. The intermediate range equipment includes many commercially available units, as well as somewhat more sensitive equipment designed as prototype devices (5). 30 The apparent resistivity of a volume of earth using the Wenner method is calcu- lated by the formula: AV app where ,pp = apparent resistivity, in ohm-meters. I = current injected into the ground, in amperes. AV = the voltage potential between two electrodes resulting from the above current. k = a geometry factor of 2ira. a = electrode spacing, in meters. From this equation it may be seen that when the electrode spacing is kept con- stant there is a direct relationship between apparent resistivity and the mea- sured AV/I. If the earth moisture changes there will be a corresponding change in the measured AV/I ratio. Use of Resistivity To Predict Caveability of Ore Bodies As a fracture zone within an ore body below the water table would be expected to contain relatively more moisture than the surrounding ore, it would also be expected to show a lower resistivity than the other ore. Based upon this premise, studies were conducted at two mines using block-caving extraction methods. Four or five separate areas were tested and rela- tive caveability values (best, medium, and poor) were assigned based upon the relative apparent resistivities of the areas. In general, these predicted rela- tive caveability values were borne out when the areas were mined at a later date (Source: Unreported Bureau investiga- tions during 1966-68). Use of Resistivity To Define the Zone of Fracturing Around a Tunnel Based upon the general logic that is the greater the degree of fracturing the lower the apparent resistivity, a brief study at one hardrock mine seemed to show the zone of fracturing occurring around a tunnel blasted through the rock. In this case, the Wenner Array sounding method was used as described in appendix A. The electrode spacings were expanded in small increments in order to detect the edge of the fracture zone. From this test, the fracture zone appeared to extend to 5 ft out from the walls of the tunnel (Source: Unreported Bureau experiments). Use of Resistivity To Locate Geologic Faults The Bureau has used the resistivity traverse method on several occasions to determine the surface location of faults in mining areas. The principles used in this type investigation are shown in fig- ure 1. The fault may be detected either if it serves as a drain for surface mois- ture resulting in a somewhat drier zone around the fault, or if it tends to con- tain more moisture than the surrounding area. If the fault has shown enough ver- tical displacement to bring dissimilar lithologies near enough to the surface to be within the measurement zone, a third possibility for detection exists. All three phenomena have been observed in the past. The method has been used in two uranium fields in Wyoming and at a hardrock mine in Colorado with good results (9^). Use of Resistivity for Detection of Abandoned Mines in Proximity to Current Mining Activities Both the Wenner and pole-dipole methods have been used for the detection of aban- doned mines. However, the pole-dipole method shows the better resolution for for this purpose, because the Wenner 31 Moisture differences Lithologic differences /Ground surface -. If- ^ II II I, ^^ Fault rone /A // // GEOLOGIC PROFILES drier Fault J \ than surrounding rock wetter Curve inflection caused by dissimilar lithologies TRAVERSE POSITION TRAVERSE POSITION FIGURE L - Use of resistivity to detect faults. measurement volume is much larger for a given depth of investigation than the pole-dipole and therefore is not as sen- sitive to detection of a void. This is shown by figures A-2 and B-1. The prem- ise made for this type investigation is that the old workings, whether air- or water-filled, will show a different apparent resistivity than the surrounding earth material. Figure 2 shows the use of the pole-dipole method to detect a void. The lines A, B, and C would be run at the same time with the automated sys- tem. From the points where the void was detected on A, B, and C, the void may be located in a manner similar to that shown on the lower right figure. Either the pole-dipole or the Wenner methods have been used in Florida, Illinois, Kentucky, Colorado, Korea, and Israel for locating various underground voids, usually with a high degree of success. Further work is being done in this field to try to in- crease the ability of the method to detect smaller tunnels at greater depths (7_). The Bureau's automated system is still in a testing and modification stage. It is anticipated, however, that the method will be fully operational in about a year and, after that time, a similar system could be constructed by interested parties or by the original contractor for such parties. Current electrode 00 Current electrode LINE A DATA CURVE Line A data Line B da Line C data curve 1^ C B FIGURE 2. - Void detection with pole-dipole method. Use of Resistivity To Predict Roof Falls The Bureau has been conducting research for several years, both in-house and under contract (2^), to devise an auto- mated roof fall warning device using resistivity principles. The assumption made in this case is that the delamina- tion or fracturing cracks preceding a fall will cause a change in volume appar- ent resistivity, which can be interpreted as an indication of failure (fig. 3). 32 \ /Al Measurement field //,'', .; 'v \\\ W ) , ^^^^^^^ Ground surface ^ '^ p ll /"^ ■* Solution front Potential electrodes ^al of solution front FIGURE 3. - Use of resistivity to predict roof falls. FIGURE 4- • Use of resistivity to monitor solu- tion fronts. This figure shows how cracks caused by de lamination or other fracturing can affect the resistivity measurements. The plot of resistivity versus time shows the normal scatter of data points preceding failure and the much greater change in values as cracking starts and progresses. Use of Resistivity To Monitor Solution Fronts in In Situ Extraction of Ores The Bureau of Mines' Twin Cities Re- search Center has recently con5)leted a contracted research effort in which the solutions or lixiviants used for uranium mining were monitored as they approached the edge of the mine area. This method can be used to monitor the progress of solution mining as well as to detect the unwanted migration of the solution beyond the extraction zone. The method relies on the fact that the conductivity of the solution is quite dissimilar from that of the natural moisture in the rock, and when it flows into the measurement field, a change in apparent resistivity will occur. The method has the advantage that the solution movement can be detected in the zone between drill holes rather than just at the drill hole, as had been the case in the past. Figure 4 shows in gen- eral how the technique operates (3). CONCLUSIONS The described uses of various resistiv- ity methods in a number of mining envi- ronments show their versatility for solv- ing a variety of problems. One of the method's strong points is its adaptabil- ity for use on the surface or in an underground environment. Another is the simplicity of making measurements and interpreting the resulting data. In many cases, this means that an interpretation of the data may be made while at the test site. REFERENCES2 33 1. Dobrin, M. D, Introduction to Geo- physical Prospecting. McGraw-Hill Book Co., New York, 1952. 2. Gibbons, M. , A. J. Farstad, and R. F. Kehrman. Resistivity Roof Fall Warning System in the White Pine Mine. BuMines Open File Rept. 53-80, 1979, 75 pp., contract H0272037, Westinghouse Electric Corp.; available from National Technical Information Service, Spring- field, Va., PB 80-186547. 3. Kehrman, R. F. Detection or Lixiv- iant Excursions with Geophysical Resis- tance Measurements During In Situ Uranium Leaching. BuMines Open File Rept. 5-81, 1979, 156 pp.; contract J0188080, West- inghouse Electric Corp.; available from National Technical Information Service, Springfield, Va. , PB 81-171324. 4. Koefoed, 0. Geosounding Princi- ples. Elsevier Pub. Corp. , North Hol- land, Netherlands, v. 1, 1976, 276 pp. 5. Lepper, C. M. and J. H. Scott. An Improved Electrical Resistivity Field 2 Items 2, 3, and 7 are available for reference at the Denver Research Center, Bureau of Mines, Denver, Colo. System for Shallow Earth Measurements. BuMines RI 7942, 1974, 20 pp. 6. Orellano, E., and H. M. Mooney. Master Tables and Curves for Vertical Electrical Sounding Over Layered Struc- tures. Interciencia, Madrid, Spain, 1966, 234 pp. 7. Peters, W. R. Detection of Coal Mine Workings Using High Resolution Earth Resistivity Techniques. BuMines Open File Rept. 55-81, 1980, 70 pp.; contract H0292030, Southwest Res. Inst.; available from National Technical Information Ser- vice, Springfield, Va. , PB 81-215378. 8. Sharma, P. V. Geophysical Methods in Geology. Elsevier Pub. Corp., North Holland, Netherlands, 1976, 427 pp. 9. Stahl, R. L. Detection and Delin- eation of Faults by Surface Resistivity Measurements, Gas Hills Region, Fremont and Natrona Counties, Wyo. BuMines RI 7824, 1973, 28 pp. 10. Van Nostrand, R. G. , and K. L. Cook. Interpretation of Resistivity Data. U.S. Geol. Survey Prof. Paper 499, 1966, 310 pp. 34 APPENDIX A.— DESCRIPTION AND INTERPRETATION OF THE WENNER METHOD The Wenner method uses a configuration of four equally spaced electrodes, as shown in figure A-1. The current is in- jected between electrodes C, and C2, and the potential difference is measured be- tween electrodes P, and P2. Figure A-2 shows the approximate current and poten- tial fields for a Wenner electrode con- figuration. It is generally assumed that the potential being measured at a given site represents a summation of the appar- ent resistivities to a depth approxi- mately equal to the electrode spacing and located between the two potential electrodes. The Wenner method is used in two ways. In the first the electrode spacing is held constant and the entire array is traversed across the ground surface. This results in looking at a large area to a constant depth. This constant-depth traverse may be used to look for geologic faults, shallow voids, lithologic con- tacts, etc. The second method is to maintain a con- stant center to the electrode array and incrementally increase the electrode spacings. This results in a deeper and deeper measurement depth with an asso- ciated larger and larger measurement volume. From this, data sounding curves may be constructed for interpretation of the earth materials at depth by use of a C, P| P2 C2 I I I I Ground surface C-C, Cur FIGURE A-1. - Wenner array electrode configuration. FIGURE A-2. - Approximate current and poten- tial fields for Wenner array. method such as shown in figure A-3 or by means of the sounding curves developed by Mooney and Orelleno (6^). The volume of earth material expands as the cube of the electrode spacing, which tends to have an averaging effect on irregular subsurfaces and to obscure small features at greater depths. The averaging effect is useful when trying to determine the properties of large volumes of material, such as mea- suring the fracture density in an ore body or measuring solution fronts for in situ mining. The equation for calculating Wenner apparent resistivity is AV 'app k apparent resistivity- ohm-meters, where AV = potential difference in volts between P, and P2. I = current injected between C^ and C2 to create potential, in amperes. k = a geometric constant. a = electrode spacing, meters. k = 2TTa (0.3048 if a is in feet). (k = 3ira to a 4Tra for underground measurements. ) 1,000 "a" spacing, Pa 2^Q m 0.3 1 1 5 1 15 .6 65 180 .9 42 222 1.2 64 286 1.5 56 342 1.8 168 510 2.1 132 642 2.4 168 810 2.7 145 995 . 3.0 160 1,115 vS • ^ Inferred layer depth at I inflection point of curve "a" SPACING, m FIGURE A-3. '■ Moore cumulative method of depth interpretation. APPENDIX B.— DESCRIPTION AND INTERPRETATION OF POLE-DIPOLE METHOD 35 The pole-dipole electrode configuration used by the Bureau Is a modification of the method developed by the English spe- leologist, Brlstow, for detecting caves. It uses several current electrodes, one at a time, near the measurement site and the other at effective Infinity (5 to 10 times the largest separation between the other current electrode and the potential electrodes). The potential electrodes are moved as a pair with a constant, pre- determined separation between them. Figure B-1 Illustrates the electrode con- figuration used and the electrical fields developed by this method. As may be seen by comparing this figure with figure A-2, the volume of material being measured for a given depth of Investigation Is much smaller than for the Wenner; this results In a much higher detection resolution for a given sized target at a given depth. possible as with the Wenner method. Figure B-2 shows a few of the measurement fields developed during this procedure using the automated resistivity system. As may be seen when comparing the poten- tial fields from numerous current elec- trode positions, a high degree of data redundancy Is created. Increasing the accuracy of the method. The equation for calculating pole- dlpole apparent resistivity Is, in ohm-meters , where 2tt AV I Papp I I ri T2 = distance C^ - Pl. in meters. = distance C^ - P2. in meters. The method may be used for performing either a constant-depth traverse or a depth sounding, but in practice a com- bination of the two is run, resulting in a cross-sectional view of the earth below the array position. The amount of data resulting from this cross-sectioning is so vast that the interpretation is done by computer. For this reason, a field interpretation of the data is not AV = voltage potential measured between P^ and P2. I = current injected at C^ to create potential, in amperes . FIGURE B-1. - Approximate current and poten- tial fields for pole-dipole (Bris- tow) method. FIGURE B-2. A few of the measurement fields devel oped by the pole-dipole method. 36 ELECTROMAGNETIC GROUND RADAR METHODS By Richard J. Leckenby'' ABSTRACT The Bureau of Mines has developed a number of electromagnetic ground probing radar techniques for use by the mining industry to detect and map potential min- ing hazards , such as abandoned mines , water-filled fractures and faults, veins, and well casings. This paper gives in- sight to some of the techniques and how they are used for detection and mapping of various hazards. INTRODUCTION The Bureau of Mines has been actively involved in electromagnetic ground prob- ing radar methods for over 6 years. In that time frame, the research effort has evolved from experiments proving the fun- damentals and capabilities of the tech- nique to the development of better detec- tion systems with improved processing and display capabilities that will be useful and practical to the mining industries. The Bureau has actively pursued research and development in a number of electro- magnetic methods, each having its own unique advantages and disadvantages. In general, it is believed that elec- tromagnetic techniques can or will pro- vide the mining industry a tool for rapid and undisruptive detection and mapping of geological features and potential haz- ards, such as abandoned mines, faults, fractures, veins, and well casings. The intent of this paper is to present an overview of some of the electromagnetic techniques the Bureau has and is develop- ing, and how these techniques are used for the detection and mapping of poten- tial hazards. ACKNOWLEDGMENTS Richard L. Myers and James J. Snod- grass, geophysicists at the Bureau's Den- ver Research Center, are acknowledged for their work as Principal Investigators and Technical Project Officers, for the development of many of the electromag- netic techniques discussed in this paper. DISCUSSION OF ELECTROMAGNETIC GROUND PROBING RADAR METHODS The term electromagnetic is a broad, encompassing term. The first priority in discussing any electromagnetic technique is to define it by placing limits on the technique to be used. In the case of the techniques to be discussed here, the methods will be confined to the use of electromagnetic radiation for the mea- surement of the electrical and magnetic properties of the ground as a hazard detection method. Further restrictions will be placed to include only that band of frequencies in the electromagnetic Physicist, Denver Research Center, Bu- reau of Mines, Denver, Colo. spectrum that can provide adequate pene- tration and resolution. In order to provide this adequate penetration and resolution in a variety of minable mate- rials, frequencies between 5 and 500 MHz are normally used. This translates to wavelengths between 60 and 0.6 m in free space, and 20 to 0.2 m in a ground media having a velocity of propagation approxi- mately one-third that of free space. Using this band of frequencies, penetra- tion from 2 to 300 m can be achieved for most rock types, for a large number of rock media where the technique would be useful, penetration of 30 m or better has been or soon will be achievable. 37 The underlying principle for electro- magnetic techniques is to determine and measure the effects the ground has on the electromagnetic radiation as it passes through the ground. The major physical parameters affecting the propagation are the frequencies of the waves, the complex permittivity, and the complex permeabil- ity of the ground. Whenever there is a change in either the complex permittivity or permeability, the electromagnetic wave propagation characteristics will change. That is, reflection or refraction will occur with associated changes in veloc- ity, amplitude, and polarization taking place for a wave of a given frequency. It is these changes that are measured, and with general geological knowledge of an area, an interpretation can normally be made, assigning a given wave propaga- tion change to a probable geological feature. Although there is a variety of differ- ent methods, techniques, and instrumenta- tion associated with the various electro- magnetic methods, there are also some commonalities. For instrumentation, fig- ure 1 illustrates the key components found in most of the electromagnetic ground probing radar techniques. Like- wise, most of the methods are used in either a reflection (radar) type or a transillumination (one-way) type mode. Figure 2 is illustrative of the two modes, where in this case the anomaly, represented as an abandoned mine, has a different electrical property than the Transmitting antenna Receiving antenna Transmitter Receiver Controller Display FIGURE 1. - Key components for most ground radar systems. The linking of the transmitter to the controller is optional depending on the technique used. surrounding rock material. This change causes reflection and refraction to occur. The reflection, the echo, or the refracted wave is received via an antenna and then is recorded. It should be noted that for the radar shown where two an- tennas are used, a surface and an air wave are received, as well as an echo. For single-antenna systems, the surface wave would not be present. 38 Transillumination (One-way) FIGURE 2. - Two modes of operation: reflection and transillumination. The solid black lines with the arrows indicate named travel paths of electromagnetic waves from the transmitter to re- ceivers, e^ and o] are the dielectric constant and conductivity of the rock media. Thedi- electric constant and conductivity of the anomaly are represented by £3 and a2« The link between the transmitter and receiver is optional depending on the technique used. Some of the electromagnetic methods that can be used are (1) short-pulse, (2) synthetic-pulse, (3) continuous-wave (CW), (4) FM-CW, (5) chirp, and (6) tone burst. They all have their own advan- tages and disadvantages, unique electron- ics, data processing, and display re- quirements. From this list, the Bureau has mainly been concentrating its efforts toward developing and researching the short-pulse, synthetic-pulse, and continuous-wave methods. the ground surface, a borehole, or under- ground in a mine. The method of detec- tion is usually done by making voltage versus time measurements, using a sam- pling oscilloscope or high-speed transi- ent digitizer. The measured voltage is then recorded either on digital or analog tape. In the radar mode, the anomaly is detected by receiving the echo of the transmitted wide-frequency band pulse at a delayed time. Figure 3 illustrates the short-pulse method. The method can be applied from 39 Transmitting antenna (D Receiving antenna (b II ■ w V Transmitted Anomaly One-way G Receiving antenna (Amplitudes scaled for presentation) FIGURE 3. - Short pulse radar methods. Representative pulse signals with respect to time, t, of the transmitted and received signals are shown for different travel paths indicated by the arrows for both radar and one-way modes. For the one-way mode, the signal will arrive at a different time and amplitude than what would be expected If there were no anomaly; thus, an anomaly within the ground can be detected. Some of the advantages of the short-pulse method are that (1) the Instrumentation can be assembled using standard off-the-shelf equipment, (2) preliminary results can be quickly displayed, (3) data processing techniques have already been developed for a variety of signal problems, and (4) Interpretation of the data Is possible without elaborate processing or display techniques. The continuous-wave method Is shown In figure 4. The name Is Indicative of the technique, in that a continuous wave is transmitted into the ground. The technique is normally used in a transil- lumination mode, and the Bureau uses the method mainly from cross-borehole sur- veys. A measurement of the amplitude and phase of the received signal is made and usually referenced to the transmitted signal. Some of the advantages of the CW method are that the electronics can be designed for a given frequency being transmitted, and thus can be made more efficient than those used in the short- pulse method. The recorded data can also lend themselves to tomographic-type dis- plays, making them easier for interpreta- tion. The disadvantage of the technique is that it normally has to be applied in a transillumination mode, because the return signal in the radar mode is so confused that it is Impractical to inter- pret the data. 40 Radar Transmitter Controller Receiver One -way t > vvv\. A. COS(wnt) Anoma ly Aq cos(wot + 4>q) + Ag cos(cuot + 4>^) + Ar cos (uiqI + r) A, cos(wot + \jj~ Receiv FIGURE 4t - Continuous wove methods. Representative continuous wave signals with respect to time, t, for the radar and one-way mode. A^, A^, A^, and A ^ are ampi itudes of the continuous waves with on angular frequency of a^ for the transmitted surface, reflected, and refracted waves, respectively. cf)^,ct),, and are phase constants of the surface, reflected, and refracted waves. The synthetic-pulse method is an attempt to take advantage of the posi- tive points from the CW and short-pulse methods. The electronics for trans- mitting and receiving the signals are somewhat similar to that used for con- but for tmuous waves, method, hundreds of are transmitted and cessing the return the synthetic discrete frequencies recorded. By pro- signals, pulselike data can be constructed. The synthetic- pulse method can be used in a radar mode, and at this time it shows promise of at least doubling the effective range of the short-pulse method. Although all of the different methods can be used for detection of the various anomalies, locating or mapping the poten- tial hazards or geological features is necessary in order to make the methods practical. The mapping is performed nor- mally by moving the antenna or antennas relative to the anomaly, and thus causing a change in travel distance for the sig- nals . This movement can be performed by a number of ways . Some of the more com- mon ways are known as (1) constant off- set; (2) moveout or common depth; and (3) cross-borehole mapping. 41 The constant offset (fig. 5) is com- monly used for the radar mode. The transmitting and receiving antennas are moved together with a constant separation distance. This technique can be applied on the ground surface, in a borehole, or along a wall or a working face in an underground mine. The resulting data appear similar to that in figure 6. probe .V . FIGURE 5. - Constant offset mapping techniques. The transmitter and receiver are separated by a constant distance, X, and are moved together along the surface or borehole to provide for change in travel distances between the transmitter-receiver and the anomaly. 42 100 300 - 400 -17.5 -15.5 -13.5 -11.5 STATION LOCATION, m FIGURE 6. - Exampleof data using aconstant offset technique. For each transmitter-receiver station location, a short pulse wave form is recorded v/ith respect to time. The first pulse shape after time zero is the air-surface wave. Pulses recorded later are reflection related. A time of 400 nsec, in this case, represents a depth of around 30 m. 43 The conunon depth point (CDP) mapping technique is shown in figure 7. This technique maps an anomaly by separating the transmitting antenna from the receiv- ing antenna. The target or anomaly remains fixed, but the travel distance between the antennas increases with each antenna movement. Figure 8 illustrates the CDP approach as it was applied in a coal mine using the synthetic-pulse method. Using the change in arrival times for the reflections, and knowing or estimating the velocity, it is possible to determine the distance of the anomaly from the transmitting network. Controller Surfoce^^ Receiver / \Transmitter FIGURE 7. - Common depth point mapping technique. The transmitter and receiver are moved apart from each other, causing a change in travel paths for each reading. 44 FIGURE 8. - Reflection in coal using common depth mappingt Pulses occurring around 3 ^tsec are reflection through 50 ft of coal. The slope of the reflections can be used to determine the di stance of the reflector if the velocity is known. For cross-borehole mapping, the trans- mitting and receiving antennas are placed in different boreholes. By moving the two relative to each other, a cross-hatch pattern is possible, as shown in fig- ure 9. From this pattern, a recon- structed image of the electrical proper- ties of the ground can be made. SUMMARY The intent of this paper is to intro- duce electromagnetic ground probing radar methods to those unfamiliar with the technique. This was done by showing some of the different methods and how they are applied in detecting and mapping geologi- cal features and potential hazards. The Bureau has now conpleted feasibility tests of short-pulse surface and borehole techniques, synthetic-pulse methods for detecting hazards in coal mines, and cross-borehole continuous-wave studies. In all cases, the results have been en- couraging, and prototypes are now in the design or testing stages for each method. Within the next 2 years, the results of the prototype systems should be com- pleted. With these future tests, it is hoped that performance figures can be established, so that a better understand- ing of what anomalies can be determined, at what distance, and in what media can be known to the potential users. As of now, it is still tricky to predict the results of the various methods and tech- niques, and the use of any of the methods should still be approached as being pos- sible and promising, but not conqjletely proven. Borehole No. v:jv;:::;;"-JyF^ Transmitters FIGURE 9. - Cross borehole mapping technique. By moving the transmitter and receiver to vari- ous locations, a variety of travel paths are possible- By comparing the different received signals, detailed analysis of the material betvv'een holes is possible. BIBLIOGRAPHY 2 45 1. Belsher, D. R. Detection of Lost Oil Well Casings and Unknown Water-Filled Voids in Coal Mines Through Development of a Microwave Antenna System. BuMines Open File Rept. 6-79, February 1978, 94 pp.; contract H0272007, National Bu- reau of Standards. 2. Cook, J. C. Radar Transparencies of Mine and Tunnel Rocks. Geophysics, V. 40, No. 5, October 1975, pp. 865-885. 3. Dines, K. A., and R. J. Lytle. Interactive Reconstruction of Underground Refractive Index Distribution From Cross- Borehole Transmission Data. Lawrence Livermore Lab. , Tech. Rept. UCRL-52348, November 1977, 6 pp. 4. Fowler, . T. Houck. J. C, S. D. Hale, and Coal Mine Hazard Detection •^ Items ^, 4, and 7 are available for reference at the Denver Research Center, Bureau of Mines, Denver, Colo. Using Synthetic Pulse Radar. BuMines Open File Rept. 79-81, January 1981, 84 pp.; contract H0292025, ENSCO, Inc. 5. Kracchman, M. B, Handbook of Elec- tromagnetic Propagation in Conducting Media. U.S. Navy, Naval Material Com- mand, NAVMAT P-2302, 1970, 128 pp. 6. Okada, J. J., E. F. Laine, R. J. Lytle, and W. D. Daily. Geotomography Applied at the Stripa Mine in Sweden. Lawrence Livermore Lab. , Tech. Rept. UCRL-52961, April 1980, 24 pp. 7. Suhler, S. A., and T. E. Owen. Development of Deep-Penetrating Borehole Geophysical Technique for Predicting Haz- ards Ahead of Coal Mining. BioMines Open File Rept. 77-80, October 1976, 110 pp.; contract H0252033, Southwest Res. Inst.; available from National Technical In- formation Service, Springfield, Va. , PB 80-208614. 46 IN SITU NEUTRON ACTIVATION ANALYSIS By George J. Schneider! 1 ABSTRACT An in situ neutron activation analysis system has been developed and tested in several mineral deposits. The 2-in-diam borehole logging sonde in the system con- tains a microprocessor-controlled, high- resolution, gamma-ray spectrometer with digital data transmission to the surface on 4-H-O logging cable. Californium is used as a neutron source for activation. The gamma-ray spectrometer has been adapted to commercial service for assay- ing uranium ores in disequilibrium. INTRODUCTION In September 1976, after evaluating con5)etitive proposals, the Bureau of Mines let a contract^ to Princeton Gamma-Tech, Inc. , to design a unique borehole assaying system. Their research has resulted in the development and com- mercial availability of a logging system that still defines the state-of-the-art for in-place ore grade analysis. The logging sonde includes a high-resolution intrinsic germanium detector cooled by a solid or melting cryogen; a 4,000- channel, microprocessor-controlled, mul- tichannel analyzer; and a digital com- munications link, along industry standard 4-H-O logging cable to a microcon^juter- based data storage and display system at the surface. Small quantities of the man-made isotope, calif ornium-252, aew used as a source of neutrons for activation. The advantages of downhole data pro- cessing are demonstrated by the measured 2 keV resolution at 1.33 MeV, of the borehole gamma-ray spectrometer over 3,000 ft of 4-H-O logging cable. Previ- ous systems have only provided about 14 keV resolution over 1,000 ft of coaxi- al cable at the same energy. The practi- cal benefit is virtually laboratory- quality gamma-ray spectra for in situ analysis. Figure 1 is a coti5)lete pronpt capture gamma-ray spectrum from a magnetite deposit acquired by the sonde with a 2.2-yg calif ornium-252 source in a 5-in-diam borehole; it illustrates the high-resolution spectra routinely obtained. The reliability of the system is demon- strated by the daily commercial use of derivative systems for assaying uranixim ores. The contractor has operated sever- al systems in regular service for nearly 2 years. A derivative of the multichan- nel analyzer design has also been adapted to a commercial laboratory analyzer. NEUTRON ACTIVATION ANALYSIS Neutron activation analysis is an in- herently effective technique for borehole assaying. The method is, in general, ab- solute and volumetric, and it exceeds mining industry requirements for elemen- tal sensitivity in near-real-time analy- sis. A source of neutrons, californium- 252 in the present Bureau system, ! Geologist, Denver Research Center, Bu- reau of Mines, Denver, Colo. ^Contract H0262045, "A Borehole Probe for In Situ Neutron Activation Analysis." irradiates the rock surrounding an access borehole. The neutrons are slowed to thermal equilibrium with the rock mass from an initial energy between 1 MeV and 8 MeV by many elastic and inelastic col- lisions with the nuclei of individual atoms in the rock. Elastic scattering describes a collision of a fast neutron and an atomic nucleus, where kinetic energy is conserved. In inelastic scat- tering, a net loss of kinetic energy occurs. An inelastic collision raises the energy of the atomic nucleus to an 47 " 400 - f2 300 F(7632;7646') Fe(7632,764 6) ^\J ^^'^^^^^^'^^ 9.5 FIGURE 1. = In situ gamma ray spectra from magnetite (iron ore) deposit near Dover, NJ- This is a complete 4,000-channel prompt-capture gamma ray spectrum obtained with the logging system (in four parts). unstable state and the nucleus returns to a stable state through the emission of ganima rays at discrete energies. After losing energy in many collisions, a neutron reaches thermal equilibrium with the rock mass. Thermal neutrons are captured by atomic nuclei in the rock according to well defined probability or cross section for each isotope. Neutron capture raises the energy of a nucleus to an unstable state. With only a few ex- ceptions all the naturally occurring iso- topes return to a stable state by the emission of one or more gamma rays at discrete energies; and in decay reac- tions, by the emission of another sub- atomic particle. An individual nucleus can return to a stable state by only one, or one sequence of, several available reaction paths, but a group of nuclei of the same isotope will follow all avail- able reaction paths according to very precisely known ratios. Prompt-capture gamma rays are produced by the immediate release of energy after thermal neutron capture. Decay gamma rays are produced by reactions with a specific statistical half life. Thermal neutron activation, both prompt capture and decay, is in practical terms the most important class of neutron activation re- actions for in situ analysis, because these reactions have the highest cross section or probability of occurrence for most isotopes and are the most prolific producers of gamma rays. 48 In the earth, the rate of kinetic energy loss by a neutron, from a median energy of about 2.5 MeV when emitted by spontaneous fission from a californium- 252 source to about 0.025 eV at thermal equilibrium, depends to a first approxi- mation, on the amount of water or por- osity in the rock. The hydrogen nucleus has about the same mass as a neutron, and energy transfer from the neutron to the nucleus is efficient. In porous satur- ated rock, neutrons are thermalized in a smaller volume than in dry media, and consequently, the efficiency of detecting gamma-ray spectra from thermal neutron activation increases. In tests of the Bureau system, a ratio in proportion to the square root of the number of counts in the 2.23 MeV prompt-capture gamma ray from hydrogen was found to be an effec- tive correction for changes in porosity of rock. The volume of investigation for in situ neutron activation analysis is determined by the energies of the gamma rays logged, and in general the radius of investiga- tion increases with gamma-ray energy. A gamma ray with an energy of 500 keV will penetrate about 5 cm of rock of average density, while a gamma ray of 5 MeV will penetrate about 40 cm of rock. In gen- eral terms, most elements produce prompt- capture gamma rays above 3 MeV in energy, and useful decay gamma ray peaks between 400 keV and 3 MeV. THE LOGGING SYSTEM The borehole sonde (fig. 2) designed by Princeton Gamma-Tech, Inc., for the Bu- reau has a 2-in diameter. The detector and cryostat are in one section 4 ft --4-H-0 logging cable Cable head "7 "Power supplies jT-'Asynchronous serial line interface -4,000-channel, microprocessor- based multichannel analyzer - Amplifier Cryostat -- P type germanium gamma-ray detector ^~- Shadow shield r-- Californium source IXl ^ '2 inches diameter FIGURE 2. - The logging sonde. long, and the electronics are in a sepa- rate section 6 ft long. A tungsten shad- ow shield and nylon spacers were config- ured in various lengths between 18 in and 5 ft during specific tests to separate the californium source from the gamma-ray detector. Several Freon and propane compounds frozen by liquid nitrogen and, during one test, a solid slug of copper cooled to 77 K have been used to cool the intrinsic germanium detector. The cryogens are contained in removable canisters that can be inserted and removed from the sonde in a few minutes. A single canister of Freon-22 permits over 8 hr of logging. The electronics package in the sonde contains a preamplifier, an amplifier, a high-voltage supply for detector bias, a successive approximation type analog- to-digital (ADC) converter, low-voltage power supplies for the components, a Motorola 6800 microprocessor with 4,096 eight-bit words of memory, and a half du- plex serial cable transceiver. A total of 3,968 words of memory were used for data storage. Conversion time, indepen- dent of pulse height, was 16.6 msec for the ADC. The operation of the system is shown schematically in figure 3. The intrinsic 49 Data terminal ("T.I." 743 KSR) P.G.T. 385 E Dual floppy (Computer interface) Fast serial input Slow serial output Incremental en- coder up-down Distance counte Drum controller Bidirectional incremental stioft encoder Motor Power driver (MOBILE INSTALLATION) ] Line receivers-driverr] SURFACE Cable drum motor speed Unregulated power supply DOWN HOLE " SONDE " I Line drive-receive I Power supply regulators Fost serial output Slow serial input Program ROM MircD- rocessor I Data nicroorocessor RAM High. voltage bios supply Peript)eral Interface A Periptieral Interface B Peak detector-hold Averaging S-A A.D.C- Preamp-fixed gain amp Ge detecto Source Gain stgb. register d/A Zero stab, register D/A FIGURE 3. ■= Operating logic for the logging system. germanium detector converts the energy of a gamma ray within the detector to a voltage pulse proportional in amplitude to the energy of the incident gamma ray. The voltage signal is filtered, shaped, and amplified before input to the ADC. A digital number equivalent to the ampli- tude of the voltage pulse is transmitted from the ADC to the microprocessor. The microprocessor stores the number from the ADC as a single count in an appropriate location in memory corresponding to the energy of the incident gamma ray. Data are accumulated and stored in memory for several seconds at an effective rate of 10,000 to 20,000 counts per second, and then transmitted along 4-H-O logging cable to a microcomputer at the surface. The microprocessor transmits the number of counts in each channel in succession and resets each channel back to zero. Transmission is interrupted by any new event from the ADC and resumes after the incoming event is processed and stored in memory. Data transmission is over a single wire of four-conductor 4-H-O ca- ble at a rate of 31,800 bits per second (31.8 baud). A microcomputer at the surface receives the data at a serial line interface off the logging cable. The data are stored on magnetic tape or disks, and processed for display on a terminal in the logging van whenever convenient for the operator. The microcomputer at the surface controls the cable which through a digital- to-analog converter (DAC). The circuitry and components for the microprocessor based multichannel analyzer, preamplifi- er, amplifier, and power supplies in the sonde are available in the previously re- leased Phase I project report at Bureau libraries . Revised circuit diagrams for the ADC are shown in figure 4, and for the micro- processor-based analyzer in figure 5. 50 POWER RESE NOTE * =aN/>LOG GND A =POWEB GND FIGURE 4, - Circuitry and components for the downhole ADC. Iter; ^jaiijifiHfiShfrHr.. II ■.;:>- -r^ FIGURE 5. - Circuitry and components for the microprocessor-based downhole multichannel analyzer. 51 FIELD TESTS Uranium The first field test of the system was in disequilibrium uranium ores near San Antonio, Tex., in cooperation with the U.S. Department of Energy and Continental Oil Co. (CONOCO). Because uranium is naturally radioactive, no neutron source was necessary, and the high-resolution gamma -ray spectrometer could be evaluated without complication. Uranium ores contain uranium-238 and uranium-235 with their decay products or daughters , thorium with its daughters , and potassium-40. The proportion of uranium-235 to uranium-238 is accepted as a fixed ratio. Gross gamma and KUT (po- tassium, uranium, thorium) logs estimate the amount of uranium-238 present by mea- suring the activity of one of the daugh- ters, bismuth-214. In ideal geologic en- vironments, bismuth-214 is present in equilibrium to uranium-238, and the gross gamma or KUT log is valid. But in many real enyironments disequilibrium is com- mon between uranium and the long- half-life daughters because of differ- ential leaching or other mechanisms for removal of uranium or its daughters se- lectively. The measurement of equivalent uranium by conventional methods in these environments is in error since the con- centration of uranium and bismuth-214 are not in proportion. In south Texas and parts of New Mexico and Wyoming, dis- equilibrium ores are typical, requiring expensive core drilling for economic evaluation of the deposits and mine planning. Two daughters of uranium-238 establish equilibrium with the parent isotope in a few months and are therefore always in equilibrium under geologic conditions. The first daughter of uranium-238, thorium-234, has a half life of 24.1 days and decays to protactinium-234. Protactinium-234 decays with a 1.17-min half -life, accompanied by the emission of a gamma ray at 1.001 MeV. Because the gamma-ray is produced only 0.59 pet of the time an atom of uranium-238 decays. and is also close to a major spectral peak of bismuth-214, the protactinium gamma ray cannot be logged with conven- tional systems. The high resolution in- herent in the Bureau system allows the protactinium peak to be discriminated from adjacent peaks. Thirty boreholes representative of sev- eral uranium-bearing lithologies under both positive and negative disequilibrium and equilibrium were logged during the field test. Figure 6 shows the results 600 500 400 300 200 100 1 r ^ Closed can !E!3 Gross gamma log '' ■ Pa-234 log • Labchem fluorometric and colorimetric 100 FIGURE 6t - Laboratory and in situ analysis in Texas uranium ore. The Pa-234 (protactin- ium) log provides a correct in situ assay through an ore zone where uranium is in dis- equilibrium with the long-half-life daughters. 52 of gross gamma logging confirmed by closed can laboratory analysis of core sample, and the protactinium (Pa-234) log confirmed by beta minus gamma (B-y), col- orimetric, and f luoriometric laboratory assays of core samples from a test bore- hole in Texas uranium ore. Note the top of the ore zone is in equilibrium. Ura- nium has been leached from the center of the ore zone and redeposited immediately below the leached zone. The Pa-234 log shows the distribution of uranium cor- rectly, while the gross gamma log does not. The tests conclusively demonstrated the feasibility of the technique. The contractor now offers the method as a commercial logging service with wide acceptance. gamma ray spectrum was calibrated over the region including the 657.7 keV silver-llOg gamma ray by fixing the loca- tion of the 511-k.eV positron annihilation peak and the 1,778-keV decay peak from aluminura-28. The 2,223-keV pronpt cap- ture gamma ray from hydrogen was used to normalize the data for formation poros- ity. The foot-by-foot data were averaged into assays representative of 5 ft-long intervals to compare with laboratory assays on samples from the drill holes. The good agreement between the in situ analysis and the laboratory assays is in- dicated in figure 7, the results from logging one of the test boreholes. Other Field Tests Silver Naturally occurring silver metal con- sists of two isotopes, silver-107 and silver-109. Silver-109, 48.18 pet of natural silver, activates to produce two isomers of silver-110 by thermal neutron capture. The reaction producing silver- llOg, the ground state, has a large prob- ability of occurrence or cross-section of 88 barns. The reaction producing the second isomer, silver-llOm, a metastable state has a much smaller cross section of 4.4 barns. Silver-llOg decays by beta emission and electron capture with a prominent (4.5 pet intensity) gamma ray at 657.7 keV with a half -life of 24.4 sec. Field tests were also conducted in iron ores in cooperation with Halecrest Mining Co., copper porphyry ore in cooperation with Kennecott Corp. , metallurgical coal in cooperation with the United States Steel Company and the U.S. Geological Survey, and gold ore in cooperation with Golden Cycle Mining Co., Texasgulf Corp., and the U.S. Geological Survey. The re- sults of these tests will be discussed in detail in future publications. CRC-14 Chemical assay of cuttings The large cross-section and short half- life indicate a reaction particularly suitable for in situ analysis. In cooperation with Chevron Oil Field Research, Chevron Resources (CRC), and Minerals Engineering Co. , the system was field tested in silver bearing ore near Creede, Colo. The procedure adopted for the test was to irradiate a 1-ft region in the borehole for 1 min, about 2.5 half-life for the silver-llOg re- action, and then to move the germanium detector into the region for 1-min to measure the activity of silver-llOg. The Scale tor solid line-raw Scale for dashed average ne-H normalized Delayed / N-activation on silver L ^ 25 20 o 15 - 'a 5 < 70 90 110 130 150 170 190 21 DEPTH, ft FIGURE 7. - Compilation of 5-ft average silver assay values from foot-by-foot measurements. I The effect of the hydrogen correction for porosity is also shown. FUTURE RESEARCH 53 Further development of borehole neutron activation analysis is planned by replac- ing the californium sources in the system described with a pulsed, sealed-tube neu- tron generator, and a small linear accel- erator. The use of an accelerator as a neutron source eliminated the shielding required to protect operating personnel, since neutrons are produced only when potential, typically 100 keV, is applied to the target in the generator. Sensi- tivity will improve for decay gamma-ray logging because of increased neutron flux, and for prompt-capture gamma-ray logging because the spectra are collected between pulses in much improved back- ground. Also, inelastic scattering re- actions will be usable because of the neutron energy available with an acceler- ator type source. Figures 8 and 9 show the estimated sensitivity obtainable for most elements of economic interest with a fully developed system by in situ neutron activation analysis and other related in situ assaying methods within real opera- tional constraints. *h' BOREHOLE ASSAY PROGRAM He Li, Be^ *B* < 1 N ^0- F^ • Ne f A Na Mg^ Al- • • P^ • *C1* f Ar f A ■K f Sc ^ • o • o • • Vo • •Cu* o •• Zn o •• Go Ge a's sV B'r k\ Rb ▼ Sr • Y • Nb • Mo • Tc Ru • ▼ Rh Pd Ag ▼ A Cd • In «n • f Sb o • Te • 1 Xe Cs Bo 0»* Va H'f Ta • ? W o« Ve 0*s Ir Pt • Vu • ♦ f A Hg o .^ Tl • 1^ Bi • Po At ■Rn Fr f "Ra ■Ac Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu ■Th • ■Pa o • Np Pu Am Cm Bk Of Es Fm Md No Lr METHODS ■ Natural radioacfive decay • X-ray fluorescence o Gamma-gamma * Photon-activation FIGURE 8. NUCLEAR ♦ Neutron-neutron ▼ Thermal-neutron activation A Prompt-capture neutron activation •^ Fast neutron inelastic scattering ► Fast neutron activation In situ assaying methods for elements of economic interest. Several methods have been demon- strated OS applicable. Selection of a method depends on whether the assay is to be done in boreholes, at the working face, or in haulage and on the sensitivity required. The neutron- based methods are in the left column. 54 VH"' BOREHOLE ASSAY PROGRAM He ;'Liy' ^ Be^' " B / ; N '- :0': ; F ^ >Ne^ Na :'Mg^^ iKi-ba; Rb |Srj rx:::::-: |AIJ J:s(: m .Vs;5 Icii Ar Sc ']t\-} Cr^ :Mn '^Fe: ICoj : Ni; IXXX-X- |Cu| iZni EGa; eGgI |As;: |Se| Br' iKrI IZrl |Nb= iMo^ Tc |Ru^ iiRhji Sx^v-:-:-:-:- :•:•:•:•:•:■:•:•:• 11 sCd^ ::v.-.-.-.-.v |Sni %Sbi Ifel 1 [ [Xe] ICsslBai La Hf ITal \ W : Re fosi 103 |Pt| lEI |Hg] ITii |Pb| |Bi| fPoi lAtJ Rn Fr |Ra| Ac Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu • Th Pa III Np Pu Am Cm Bk Of Es Fm Md No Lr SENSITIVITY ^*i < 1 pot HUB > 1 pet ^^ > 100 ppm ^^s'>g:i > 1 ppm FIGURE 9. - Estimated sensitivity that can be expected with neutron-based methods for various elements of economic interest. The operating conditions would be var- ied for the suite of elements of interest in a mineral deposit, but typical logging rates for the sensitivity indicated are a few feet per minute and always less than 10 min per assay station with one exception. In situ gold assaying will probably require a two-step irradiation and spectra collection technique sepa- rated by about 8 hr for the sensitivity predicted. Logging rates in each step of the in situ gold assaying process are anticipated to be a few minutes per foot. 55 DEVELOPMENT OF AN IN-HOLE REPLACEABLE DIAMOND CORE BIT SYSTEM By W. C. Larson,'' W. W. Svendsen,2 R. E. Cozad,^ and J. R. Hof fmelster-* ABSTRACT A one-piece diamond core drill bit has been developed that can be removed for inspection or replacement without pulling the drill rods from the hole. The re- placeable bit system consists of two basic subsystems: The removable core bit, and the down-hole equipment neces- sary to replace the bit. The replaceable bit is designed for use in a standard "N" size wireline core drilling system. The system has undergone laboratory and full- scale field testing and is currently undergoing additional long-term field testing and engineering evaluation by the Longyear Co., Minneapolis, Minn. This report describes the replaceable bit system and summarizes its current status. INTRODUCTION Diamond core drilling is one method of drilling used in mineral exploration that, while costly and time consuming, provides the best "hands-on" information regarding the type, quality, and composi- tion of the rock being drilled. Histor- ically, improvements in diamond core drilling methods have developed very slowly, and most advances in core drill- ing have come, after years of need and long periods of development, as break- throughs in the state-of-the-art. The wireline core drilling system used in mineral exploration, now about 25 years old, is one example where significant time has been saved in drilling because the inner core barrel can be removed (raised and lowered on a wireline cable) from the drill string without pulling the drill rods out of the hole. Another major, time-consuming task in core drilling, estimated at between 5% and 10% of the total available working time (depending on hole depth), is the changing or inspection of the core bit. ^Supervisory mining engineer. Twin Cit- ies Research Center, Bureau of Mines, Minneapolis, Minn. ^Technical director, Longyear Co., Minneapolis, Minn. ■^Project leader, Doerfer, Cedar Falls, Iowa. ^Consultant, Minneapolis, Minn. As is well known in the drilling indus- try, withdrawing the drill rods from the hole is a laborious task. In addition, once the rods are removed, the drill hole is subject to caving owing to unstable rock formations. A logical advance, therefore, in the state-of-the-art of core drilling would be to incorporate the idea of replacing the drill bit without pulling the drill rods out of the hole (fig. 1). Many research organizations and drill- ing companies have recognized the advan- tages that could be realized by using a replaceable bit system. For example, domestic patents on a variety of retract- able bit concepts go back to the late 1800' s and illustrate the long-time desire to reduce the nonproductive drill- ing time associated with pulling the rods out of the hole to change the bit. In the past, the commercial development of a retractable core bit system has been hampered by three broad categories of shortcomings: 1. The cutting elements of the bits that were developed in the past retracted each time the inner core barrel assembly was pulled whether the bit was worn or not. With this type of system an ex- tremely high reliability factor is neces- sary to achieve an efficient operation. 56 1.^ L '«^P^«# FIGURE 1. - Schematic cross section of the retractable core bit drilling syster 57 2. The core bit, a consumable com- ponent, was conqjlicated, leading to relatively expensive machining, close tolerances, and inherent operating difficulties. 3. The bit and associated retraction mechanisms were not rugged enough to endure the rigors of normal drilling operations. In order to increase core drilling productivity and advance the state-of- the-art in core drilling technology, the Bureau of Mines, through its con- tract research program and in-house capa- bilities, designed a down-hole replace- able core bit drilling system. The sys- tem has been fabricated and field tested. GENERAL DESCRIPTION This system functions as a conventional wireline core drilling system in all aspects until it becomes necessary or desirable to change the bit. After the inner core barrel is removed from the drill rods, the bit retraction tool is lowered through the rods by means of the wireline cable until it seats in the landing rig of the outer tube assembly. At the surface, a packer is applied to the top of the drill rods and fluid pres- sure is applied utilizing the available pumping system. This procedure locks the tool in place for the retraction opera- tion and assures that the tool is in the proper orientation. Raising the wireline cable, which remains attached to the tool, allows the retraction mechanism to lock into the bit, push it clear of the bit holder, and rotate it into position for passing through the drill rods (fig. 2) to the surface. The next step is to inspect and/or replace the bit and reverse the procedure as described above using the bit insertion tool. Both retraction-insertion tools are alike in appearance, size, and internal construction. The only difference is in the drive mechanism, which transforms the upward forces of the wireline cable into the combination of forces and movements needed to remove or replace the bit. In effect the internal drive mechanisms of the tools are reversed. System Conyonents and Operating Procedures The bit is a one-piece diamond set ele- ment position for drilling by two steel lugs and held by a locking device incor- porated within the bit holder of the outer tube assembly of the wireline core barrel. Its external configuration is similar to that of a wireline core bit except for omission of two portions that provide the interface with the driving lugs (fig. 3). The bit design allows for a multiplic- ity of external configurations, diamond settings, etc., just as with the wireline bit. The two basic differences between it and a conventional wireline bit are (1) in the manner of fastening to the core barrel outer tube assembly and (2) in the omission of part of the circumfer- ential surface in the area that abuts the driving lugs. The novel configuration of the bit allows it to be passed through the drill rods. The bit is removed from the drill- ing position and rotated in two planes, allowing its passage through the inside diameter of the drill rods. However, when the bit is in the drilling position, the hole and core are still cut in a con- ventional manner. So far as the drilling operation is concerned, the modified wireline core barrel (fig. 4) employed in the retract- able bit system operates exactly as con- ventional wireline core barrel. The basic modification is represented by the addition of a bit holder. This device is fitted on the lower end of the outer tube; when actuated by the retraction or insertion tool, it releases the bit for withdrawal or locks the new bit in place. It does not interfere with the normal function of the inner tube assembly (core barrel) . 58 A). Retractable bit after drilling. ^'.-^ D). Retractable bit undergoing longitudinal and lateral rotations during retraction cycle. B). Retraction tool engaged, and ready to start retraction process. E). Retractable bit in final orientation at tfie end of the retraction cycle. m C.) Retraction tool pushing core bit clear of the bit holder. F). Retractable bit being pulled through the drills rods. FIGURE 2. - Bit retraction sequence starting from the drilling position (A) to the fully retracted position (F). 59 FIGURE 3. - Comparison of the retractable core bit (A) with a conventional wireline core bit (B). One minor modification to the wireline core barrel is the provision of a groove in the landing ring into which the in- serted tool is locked prior to its bit replacement or withdrawing operation. Another difference is a direct connection (no spring) between the inner tube and the spindle bearing. As a consequence of the retractable bit design, the diameter of the core cut in an N-size is reduced by 1/8 inch (3.2 mm) to 1.75 inch (44.45 mm). This is not considered a serious handicap. Since the retraction and insertion tools are identical in design and appear- ance except for one part, their operation will be described as one. The difference is that the direction of motion of the internal drive mechanism is reversed between the tools. 60 Locking coupling- Adapter coupling Landing ring- Outer tube & Reaming shell Head assembly Orienting pin and spring Solid spacer Inner tube Locking sleeve Core lifter case Detent spring Locking key FIGURE 4. - Schematic of the retractable bit system core barrel. (Unshaded parts are the same as wireline core barrel parts. Medium-shaded parts are changed in di- mension only. Dark-shaded parts are the new configurations.) 61 Simply stated, the retraction tool con- tains mechanisms that, after the tool is lowered and seats into the landing ring of the core barrel outer tube assembly: Lock the tool in place through fluid pressure making the tool ready for subsequent operations. Transform the pulling forces ap- plied by the wireline cable into a series of mechanical actions which grasp the bit; advance it past the end of the bit holder; rotate the bit through two perpendicular planes; and release the tool from the outer tube assembly, enabling the tool and bit to be withdrawn by the wireline cable. Externally the tools present the ap- pearance of a strong, rigid tube. Few moving parts are exposed. Internally, its function depends on the interaction of a number of sequential parts such as pins , cams , linkages , and drive mechanisms (figs. 5-7). -Spearhead Half-dog set screw - — Outer tube assembly ■ Fluid bypass plug Camming grooves Tool lock balls FIGURE 5. - Schematic cross section of the up- per portion of the retraction tool. 5ft (1.5m)— Extension sections are added here. Upper drive screw FIGURE 6. - Schematic cross section of the middle portion of the retraction tool. 62 Upper actuator 'M Locking sleeve pin Upper drive nut 180*' ROTATED VIEW Lower drive nut Lower drive screw Upper actuator Tool orienting grooves Longitudinal bit rotation pin Bit rotator Bit rotator' Vertical bit rotation pin , Vertical rotation linkage Ball plunger • Bit lock FIGURE 7. - Schematic cross section of the lower portion of the retraction tool 63 Both tools can accommodate the length of core barrel being used by adding ex- tension sections that fit between the upper and lower portions of the tool (that is, 5-, 10-, 15-foot core barrel). In practice, the procedures currently em- ployed in wireline core drilling apply to the replaceable bit system. Drill setup and collaring of the hole are accom- plished as before. By designing a replaceable bit with its associated retraction-insertion tools to function independently of the inner tube assembly, reliability of the system can be enhanced. This feature was an impor- tant design parameter. For example, the driller should be in a position to pull the core bit out of the hole for inspec- tion or replacement only when the deci- sion is made to do so. A simple example of this type of reliability is discussed below. pulling indicates that savings are realized where drilling conditions are greater than 1,000 feet (300 m) , under normal drilling conditions. However, time savings could be significant in holes less than 1,000 feet if bit life is poor (that is, less than 25 ft/bit). These estimates are considered to be conservative, based on the pro- totype system. The development of a commercial system could reduce these figures. In addition to direct time savings through an increase in productivity, other indirect advantages are anticipated from a commercially available replaceable bit system: 1 . Less driller fatigue. Changing the bit with the replaceable bit sys- tem requires very little physical effort. Assuming a 90% reliability of the sys- tem, and that the bit has to be retrieved each time the inner tube assembly is pulled the system could be expected to malfunction one out of 10 core runs, regardless of the footage drilled. How- ever, if the retractable bit were inde- pendent of the inner tube assembly (assuming the same reliability) , the driller would have to pull the rods out of the hole only once every 10 times that the bit was pulled for inspection as a result of drilling. This concept sounds elementary, yet a historical look at past retractable bit designs and prototypes shows that almost all of the bits func- tioned as an integral part of the inner tube assembly, which contributed to poor reliability and lack of success. Benefits of the Replaceable Bit System 2. Lower fuel consumption. Pulling rods requires engine operations that re- sult in high fuel consumption. 3. Improved safety. Pulling rods is the major cause of injuries to drillers and helpers. 4. Improved drilling efficiency. Drillers will tend to change bits to max- imize drilling efficiency either because of formation changes or as the bits be- come dull. 5. Less time required to complete hole. Savings in drilling costs due to faster drilling speeds are only part of the savings. Savings associated with maintaining support personnel and facility onsite could also be significant. A comparison of the time savings of a replaceable bit versus conventional rod 64 CONCLUSIONS AND CURRENT STATUS The retractable bit system has under- as well as engineering evaluation studies gone field testing under a variety of to determine the overall commercial feas- conditions and rock types. The results ibility of the system. During 1981, of the initial field program are very field tests will be conducted on contract encouraging and indicate that the re- drill sites under production conditions, tractable bit system is feasible and Domestic and foreign patents on the sys- reliable. An extensive field program by tem have been applied for by the Longyear the Longyear Co. is currently underway, Co. I 65 STRUCTURAL DESIGN FOR DEEP SHAFTS IN HARD ROCKS By Michael J. Beus "• and Samuel S. M. Chan2 INTRODUCTION Shaft design has traditionally meant specifications of shaft dimensions, hoisting plant and capacity, skip, guide, and headframe design, sinking method, and location. In recent years there has developed a need for shafts of more sophisticated design In both the estab- lished mining areas and the newer dis- tricts. Deeper and lower grade ore bodies require faster sinking methods, higher tonnage, lower maintenance, and Increased ventilation. Deep mine shafts frequently experience heavy ground pressure, and failure of the rock and/or supporting structures occur both during sinking and throughout the life of the shaft. This requires almost continuous shaft repair and maintenance, exposure to hazardous working conditions, and excessive operating costs. The Bureau of Mines is conducting research to develop guidelines for shaft design to improve the structural behavior in deep, vein-type metal mines. The primary objectives are — 1. Define the nature, magnitude, and direction of the stresses acting around proposed shaft openings. 2. Determine the structural sensitiv- ity of various shaft designs to changes in applied load, shape, orientation, and support. 3. Conduct prototype and full-scale field studies. 4. Establish design criteria. Initial studies concentrated on in situ stress measurement and determination of physical properties. These basic data were developed into predictive equations, and an appropriate range of input values for finite-element method analysis (FEM) was established. By comparing strength of the rock and supporting materials, the stability of the shaft may be pre- dicted. Various parameters are consid- ered including shape, orientation, stress ratio, geologic discontinuities, support system, and time to support. An example shows how a hypothetical shaft might be designed for maximum stability. Prototype field tests com- pared deformation of circular and rec- tangular one-half scale test shafts, taking into account geologic and con- struction variables. SITE DESCRIPTION The Coeur d'Alene mining district in northern Idaho is being used as a test area. It is typical of a deep-vein min- ing area experiencing shaft stability problems, and many shaft test sites are available. The district is situated in the Coeur d'Alene Mountains in northern ^Mining engineer, Spokane Research Cen- ter, Bureau of Mines, Spokane, Wash. ^Professor of Mining Engineering, Uni- versity of Idaho, Moscow, Idaho; WAE at Spokane Research Center, Bureau of Mines, Spokane, Wash. Idaho, It is mountainous with peaks ranging from 6,000 to 7,000 ft and a regional relief of 3,000 to 4,000 ft. The main rock in the district is Pre- cambrian quartzlte and argilllte with a maximum thickness of 28,000 ft. The main structural feature is the Osburn Fault, which strikes west-northwest and has extensive displacement. The major fold is the Big Creek anticline, south of the Osburn Fault. Most major mines in the district are located near the Osburn Fault or its branches. The min- eral deposits occur as steeply dipping. 66 quartz-siderlte veins containing silver- bearing tetrahedrite, galena, and sphal- erite. Most of the veins are paral- lel to the bedding or cut the bedding at small angles. The main mining method is horizontal cut-and-fill s toping using conven- tional drill, blast, and mucking cycles. Hoisting and rail haulage are the major means for personnel and materials trans- portation. Rock bolting, timbering, and hydraulic sandfilling are the main types of ground support. Shafts in the dis- trict extend to more than 3,000 ft below sea level and more than 8,000 ft below the ground surface. Figure 1 shows an idealized cross section of major mines and shafts in the district with respect to sea level and adjacent topography. STRESS DETERMINATION Determination of the magnitude and direction of in situ stresses is essen- tial to reliable design studies. Mea- surement has been made at various sites in the Coeur d'Alene District ranging in depth from 1,200 to 7,000 ft below the ground surface. Table 1 shows the prin- cipal stress ratios in decreasing order, with respect to depth. These data show that the stress conditions are not uni- form and the principal stress ratio is not a function of depth, because of tec- tonic activity influencing the regional stress pattern. TABLE 1 . - Principal stress ratios determined in the Coeur d'Alene mining district Mine Principal stress ratio (01/03) Depth of test site, ft 3.18 3.11 2.80 2.65 1.85 1.78 1.25 4 800 Lucky Friday Silver Summit.... Caladay Galena Star 4,250 5,500 1,220 4,000 7 340 Crescent 5,300 The in situ stress information is fur- ther reduced to vertical and horizontal components in table 2, shown in order of increasing depth. The ratio between horizontal and vertical stress and maximum and minimum horizontal stresses is also shown. Failure pat- terns in vertical raise bores in the district illustrate the strong biaxial stress condition. Figure 2 is an example of shear failure in a 5-ft-diam raise bore, resulting from a strongly direc- tional stress acting 90° from the failed zones. TABLE 2. - Vertical and horizontal stresses, Coeur d'Alene mining district Over- Vertical ^h, / ^hi / Test burden, stress / y site ft Ov, psi /a. /^h2 Caladay.. 1,200 1,450 0.88 1.56 Galena... 4,000 5,500 2.37 1.36 Lucky Friday. . 4,250 4,770 2.00 1.42 Sunshine . 4,800 7,420 .97 1.81 Crescent. 5,300 6,300 1.24 1.25 Silver Summi t . . 5,500 7,870 1.87 2.73 Star 7,340 7,280 1.43 1.52 By statistical analysis of the data from table 2, linear relationships may be derived enabling prediction of vertical and horizontal stresses at any depth. The expression for vertical stress (Oy) becomes a„ = 435 + 0.952 h. (1) and that for maximum horizontal stress (a. ) is 710 + 1.491 h. (2) All of the data analyzed through 1980 show that — 1. The vertical stress is comparable to what might be expected from a gravity- loaded mass. 2. The horizontal stresses are greater than the vertical. 3. The horizontal stress ratio ranges from 1:1 to almost 3:1. 67 oooooo oooooo OOOOOO (OOOOOOO oooooo ©oo^oooo |onn -| JBJS - -iXepBiBQ aueiv ,p jneoo -£ c I Huiujns JaA|!S ^ ' 01 ON ) ^ aujgsuns l u n g . I I I I I I I I . o ooooo~oooooo oooooo *oooooo oooooo mOO_0000 fd it) ■^ n cm" T-" _ T-" cm CO ^"lo 2-ft concrete lining o o 90* 67.5** 45" 22.5* ELEMENT POSITION, degrees from horizontal FIGURE 3. - Tangential stress distribution in rocks around a 14-ft-ID supported and unsupported shaft. ^ 10 Quartzite >Arglllite Mm^mmmmmmm FIGURE 4. - Model of interbedded quartzite and argillite striking parallel with the long axis of the shaft. 71 considerably greater for the interbedded quartzite and arglllite than for quartz- ite alone. The most extensive displace- ment occurs where geologic discontinu- ities strike parallel to the major shaft axis. The best shaft orientation is to orient the long axis of the shaft parallel with the major stress and perpendicular to bedding as predominant joint patterns in the horizontal plane. Obviously, this can be accomplished only if the strike of the bedding and joints is normal to the major stress. Ultimately, it is envisioned that the best orientation will be a compromise between consideration of the prevail- ing stress field and of geologic discontinuities . Additional studies evaluated support systems commonly installed in shafts. Timber, steel, or concrete act as a structural framework to mount the shaft conveyances and provide protection from loose blocks of falling ground. There is little change in stress concentration factor in the rock as a result of installation of these support systems, as illustrated by figure 5. The steel and timber supports result in local high stress zones, particularly at blocking points. The concrete liner results in a more uniform stress distribution around the opening. For timber and steel sup- ports, the highest stress occurs at the dividers. The steel set with timber blocking is very effective in reducing stress concentration radial displacement in the rock. 2 5 i5 Z 3 O UJ o z o o (O CO 2 - I - KEY -o— Unsupported —-l/ f^ ^^^^ 003 1 1 1 1 1 FIGURE lit - Deformation around the circular test shaft measured with the TSR's as a function of shaft depth. FIGURE 12. - Deformation around the rectangular test shaft measured with the TSR's as a function of shaft depth. 78 2. The magnitude of displacement was generally smaller and more uniform around the circular shaft and less affected by geologic discontinuities. 3. The rectangular shape is more sus- ceptible to the effects of elastic instability; that is, beam bending and buckling, and geologic discontinuities. SUMMARY This research centers around the con- troversy of circular versus rectangular shaft shapes. Stress and physical prop- erty measurements have shovm that the horizontal in situ stress around a shaft can be several times larger than the vertical stress. The horizontal stresses are unequal, with up to a 3:1 ratio between major and minor stresses. These data justify detailed investigations of various shaft designs to develop long- term stability of the opening. With the FEM technique, the structural implications of various design and con- struction variables are investigated using actual field data as input. Many design options are available that satisfy stress concentration criteria for a given set of input conditions. To illustrate a design procedure that minimizes the design variables, the term "critical depth" is used. This concept is based on the premise that the single "best" shaft design is one that permits the deepest penetration of the deposit, an approach unique to a steeply dipping, vein-type ore body. Selection is based on struc- tural performance in plastic ground con- ditions with unequal horizontal loads. It is difficult to mathematically model actual construction practices and geo- logic features. Field testing of scaled test shafts has allowed investigation of these parameters for circular and rectan- gular shaft shapes. The FEM approach is being improved to more realistically model actual construc- tion practices and rock structure. A new computer at the Bureau's Spokane Research Center and modified FEM codes will permit improved structural analysis. In addi- tion, full-sized circular and rectangular shafts are now being instrumented to fully describe the structural behavior of the shaft and support system. An improved shaft design method should emerge from these studies as further data are obtained and compared with currently used criteria. 79 BOREHOLE DEVIATION CONTROL By E. H. Skinner 1 and N. P. Callas2 INTRODUCTION This paper presents the results of con- tract research for the past 2 years at the Spokane Research Center (2^). Two areas of borehole research have been undertaken: (1) the mathematic analysis for the preferred method of calculating borehole surveys, and (2) the 2-D analy- sis of drill-string mechanics. The text of this paper will briefly summarize the results of each of these areas. The Hewlett-Packard (HP) and Texas Instru- ments (TI) computer programs for the borehole survey calculation method are available upon request from the Spokane Research Center. An appendix briefly covers the elementary theory of drill- string mechanics. It was from the review of the litera- ture that our research plan developed. It was noted that many papers addressed problems of borehole surveys. It is well acknowledged that mining applica- tions of drilling require much more precision in drilling and surveying than most other drilling, such as oil field-type drilling. Another problem noted in the literature was the drilling of straight holes to specific underground targets and the problems of drill-pipe twistoffs, particularly at the bit end and at stabilizers that were placed near the drill bit. We believe that we have now addressed each of these problems to the limits of present technology (5). Straight-hole drilling may use inten- tionally deviated drill holes to help achieve optimal drill-hole usage and, particularly, will extend the capability of surface drilling equipment. In many cases, carefully engineered directional drilling offers the only method for "Mining engineer, Spokane Research Center, Bureau of Mines, Spokane, Wash. ^Department of Mathematics, Colorado School of Mines, Golden, Colo. reaching desired target locations. How- ever, as the borehole inclination angle increases, peculiar drilling problems begin to develop that severely limit the horizontal extent of directional drilling. Among these problems are (1) a general tendency to lose the ability to control bit weight and provide bit guid- ance; (2) optimum rate of penetration is lost and, therefore, economic rig use is lost; (3) the ability to clean the drill hole is decreased and maintaining effec- tive drilling hydraulics becomes a prob- lem; (4) drill pipe sticking in the bore- hole; and (5) general difficulties in downhole movement of drill pipe and cas- ing, and in wireline tools. The advan- tages in being able to drill to great horizontal distances at controlled angles is that the effective drilling area may be increased by as much as 10 times. Certainly, the technique could find application in a number of special drill- ing applications. A list of some of the possible mining uses for straight-hole drilling, con- trolled directional drilling, as well as general mine drilling applications, is as follows: 1. Geologic data collection. 2. Ore-body definition. 3. Ore reserve analysis. 4. Surface environmental considerations . 5. Hazard detection and/or evasion drilling. 6. Health and safety emergency exits. 7. Water inflow and shutoff control methods. 80 8. Closely controlled vertical and inclined shaft predrilling. 9. Ore pass development. 10. Drilling for ventilation openings. 11. Manway raises and stope raise development. 12. Large-scale blasthole mining methods. 13. Boundary drilling for bulk mining methods . may not allow total development of this concept at every mine. However, some of the advantages are the ^ following: 1. Eliminates one 200-ft level devel- opment with time and cost savings for all development expense. 2. Removes one less rock-burst-prone sill mining sequence. 3. Recovers all ore in one 40-ft sill interval now lost with the 200-ft level. 14. Drilling for induced ore caving. 15. Special drill holes for running utilities. 16. Special drill holes for waste backfill. 17. Special drill holes for hydraulic pumping of ore. 18. Special drill holes for firefight- ing during a mine disaster. 19. Multiple drill holes from one cen- tral drilling location. 20. Drilling for the promising new method of solution mining. Each of these special drill-hole pro- grams will require different engineer- ing criteria. To illustrate one special application of straight-hole drilling with innovative mine development con- sequences is the following ore pass development exclusively through raise- boreholes using straight-hole pilot- hole drilling practices. This example (fig. 1) proposes use of 400-ft level development instead of the customary 200- ft level development; thus, we eliminate one level from the present system, which will allow 100% recovery of ore from one sill and vast savings in time and cost for level development and cutting shaft stations. Of course, ore-body geometry and many other considerations 4. Enables time and cost savings in station cutting and drift development for one level towards the vein. Also elim- inates a tremendous amount of waste muck removal from the extra 200-ft level. 5. Consolidates hoisting from 400-ft levels rather than from 200-ft levels, which may be better programed for automatic hoisting control from fewer levels. 6. The circular ore pass with an in- clination of 50° to 80°, and a diameter of 5 ft or more is a preferred opening for an ore pass. 7. Savings in level timber consumption and other supplies for the 200-ft level development. 8. Raise-bore cuttings are ideal for backfill use and roadway surfaces. The disadvantages are — 1. Requires accurate pilot hole drilling. 2. May require a lined muck pass design. 3. Raise-bore holes totaling more than 1,000 ft may be seen as time consuming to complete. 4. May experience muck hangups in long ore passes. 81 ^ \6 ^^'^ ^' . Ke^4^ 1 U©^ . 1 Rafse-bore ore passes FIGURE 1. - Proposed ore pass mine development using raise=bore hok 82 5. May experience rock mechanics prob- 7. Better mine planning required, lems in highly stressed ore bodies. 8. More engineering effort expended in 6. More accurate knowledge of ore-body loading pockets at 400-ft intervals, geometry required. DRILL SURVEY CALCULATION METHODS Instruments of various kinds for the surveying of drill holes have been used since the beginning of modern drilling and today are the subject of massive R&D efforts by industry brought on by the en- ergy crisis. An associated subject area, which was apparently largely overlooked until the early 1960's, is the "best" mathematical presentation of borehole survey results. A profusion of various methods has been developed since the 1960's, many of which are very similar, and indeed the work presented herein con- siders only seven methods. The most accurate method has been documented as a Fortran computer program and implements a vector approach to the data. The vector approach is a unique contribution from this research and offers calculations free of the usual anxiety in arithmetic calculations based on azimuth angles. In addition, a handheld computer program was developed that implements the same vector approach and offers all the advantages of computations of the larger computer pro- gram. These are available to industry for either the HP-67/97 or the TI-58/59. It is our purpose in presenting these programs, as well as the subsequent dis- cussion on drill stabilizers, to present the means to industry to perform these calculations right at jobsite with a handheld calculator. Drill-hole surveying methods have come to be known as two-point methods because successive departures are computed by using the directional survey data from adjacent stations to compute the next incremental horizontal and vertical posi- tions from the known previous station point. At each station, then, there are the usual three measured quantities of elevation, inclination, and azimuth, which are the customary directional sur- vey data associated with that station. Nothing has been changed from the previ- ous collection of survey data. The methods (4_) that have been analyzed are the following: 1. Circular arc. 2. Minimum curvature. 3. Average angle. 4. Balanced tangential. 5. Radius of curvature. 6. Walstrom, model 1. 7. Walstrom, model 2. Unit vectors are taken as directions along the axis of the well bore at adja- cent survey stations. The angle between the vectors is the dogleg severity and is calculated by applying the arc cosine function to the dot product of the unit vectors. Hence, the vector departure along a uniquely defined circular arc falls in the chordal direction of the unit vector. The chord length is also calculated from the difference in the measured depths. The vector increment of departure between two stations can be given by a vector formula; and the final form, so obtained, is exactly the same for the circular arc and the minimum cur- vature method. This verified that these two models are exactly identical and would give identical departure results. In the sequel that developed the other models, it is convenient to examine the normalized circular departure vector. This vector will be compared with the normalized departure vectors among the other five distinctive methods. In this manner, upper bounds for the normalized differences of departure results between pairs of models were developed. Absolute differences can then be calculated from these models by merely taking the maximum 83 of the upper bounds and multiplying the normalized differences by the measured length between stations. The mathemati- cal development of these normalized departure formulas has been presented by Callas (4_, 9^) and will not be reviewed herein except to note that the upper bounds between differences were obtained by expanding the X, Y, and Z terms as two-dimensional Taylor sine and cosine function series in terms of the differ- ences of inclination and azimuth. Inci- dentally, the first two terms of these expansions can be used as an approxima- tion formula for the dogleg severity angle with appropriate change of units to degrees per 100 ft. Formulas for the normalized departures X, Y, and Z, in terms of these series expansion differ- ences of inclination and azimuth, are given in tables 1, 2, and 3, with coeffi- cients of each expansion tabulated for each of the six distinct models. Note that the 0th and the 1st order terms for all of the methods are identical, thus verifying the approximate equivalency of each two-point method. Different coeffi- cients arise when higher order terms are considered. For small unit values of inclination and azimuth, these higher order terms are small in comparison with the lower order terms. Hence, the dif- ferences are also relatively small. Therefore, the comparison between pairs of models reveals that they are exactly equivalent up to, but not including, second-order terms when their formulas are considered as series expansion of the differences of successive inclination and azimuth angles. These results confirm the long-held opinion among many direc- tional surveyors that there is little difference between departures computed by the various two-point methods. Recall, too, that the results also present a sim- ply applied approximation for computation of dogleg severity angle. TABLE 1 . - Normalized departures for X Circular Average angle Balanced tangential Radius of curvature Model 4 Model 5 ao.. aio- aoi< 320. an. ao2' bo2' asO" ai2- bi2' ^21- ao3' bo3' 1 1/2 1/2 •1/6 1/2 •1/4 1/12 •1/24 •1/4 1/8 •5/24 •1/12 1/24 1 1/2 1/2 -1/8 1/4 -1/8 -1/48 -1/16 -1/16 -1/48 1 1/2 1/2 •1/4 1/2 •1/4 •1/12 •1/4 ■1/4 •1/12 1 1/2 1/2 ■1/6 1/4 ■1/6 ■1/24 •1/12 ■1/12 •1/24 1 1/2 1/2 •1/6 1/3 ■1/6 •1/24 •1/8 •1/8 •1/24 1 1/2 1/2 -1/4 1/4 -1/4 -1/12 -1/8 -1/8 -1/12 X = sin I sin A + ai n cos I sin A dl -f am sin I cos A dA ■10 01 + a2o sin I sin A dl^ +3^1 cos I cos A dl dA + ao2 sin I sin A dA' + bQ2 sin^ I sin A dA^ + 339 cos I sin A dl^ + a2i sin I cos A dl^ dA -f ai2 cos I sin A dl dA^ + bi2 cos I sin^ I sin A dl dA^ "•" ^03 sin I cos A dA^ + b 3 sin^ I cos A dA^ + Oi 84 TABLE 2, Normalized departures for Y ^0 ^10 -^01 ^20 -an ^02 ^02 ^30 ^12 ^12 -^21 -^03 -b03 Circular arc 1 1/2 ■1/2 ■1/6 ■1/2 ■1/4 1/12 ■1/24 ■1/4 1/8 5/24 1/12 -1/24 Average angle 1 1/2 -1/2 -1/8 -1/4 -1/8 -1/48 -1/16 1/16 1/48 Balanced tangential 1 1/2 -1/2 -1/4 -1/2 -1/4 -1/12 -1/4 1/4 1/12 Radius of curvature 1 1/2 -1/2 -1/6 -1/4 -1/6 -1/24 -1/12 1/12 1/24 Model 4 Model 5 1 1/2 •1/2 •1/6 •1/3 •1/6 ■1/24 •1/8 1/8 1/24 1 1/2 -1/2 -1/4 -1/4 -1/4 -1/12 -1/8 1/8 1/12 sin I cos A + a^g cos I cos A dl + ag^ sin I sin A dA + a2o sin I cos A dl^ - a-^-^ cos I sin A dl dA + aQ2 sin I cos A dA^ + bQ2 sin3 1 cos A dA^ + 330 cos 1 cos A dl^ + a2i sin I sin A dl^ dA -f a^2 cos 1 cos A dl dA2 + bj^2 c*^s 1 sin2 1 cos A dl dA^ - ag3 sin I sin A dA^ - bQ3 sin3 I sin A dA^ + 0^^. TABLE 3. - Normalized departures for Z Circular Average Balanced Radius of Model 4 Model 5 arc angle tangential curvature ar^......... 1 1 1 1 1 1 "=^0 -aio -1/2 -1/2 -1/2 -1/2 -1/2 -1/2 3^20 -1/6 -1/8 -1/4 -1/6 -1/6 -1/4 bo2 1/12 -^30 1/24 1/48 1/12 1/24 1/24 1/12 C12 -1/24 ^12 1/12 Z = an COS 1 - a ^g sin I dl -f a2g cos I dl2 + bg2 cos 1 sin2 I dA^ a3g sin 1 dl3 + 0^2 ^in^ I dl dA2+ +d^2 ^in I cos^ I dl dA2 + 0^, The results of this work have been applied to the following sequence of sur- vey results, as shown in table 4. As shown, the circular arc and the bal- anced tangential are very close to each other in departure results, owing to the proximity relation between their formu- las. Note that although our results are given to six decimal places, the real world would suffice with two places, as the precision of data is certainly not better than two-place accuracy. 85 TABLE 4. - Example with survey data Measured depth L, ft Inclination angle I, Azimuth angle A, degrees degrees and minutes 1,309.0 (N 0.0 E) 1,350.0 2 15 28 (N 28.0 E) 1,381.0 3 35 (N 35.0 E) 1,442.0 4 15 55 (N 55.0 E) 1,473.0 5 15 68 (N 68.0 E) 1,503.0 6 30 68 (N 68.0 E) Bottom-hole models: departure results, in feet for programmable calculator and the six Stations 1-6 Hand calculator circular arc. Circular arc Average angle Balanced tangential Radius of curvature Walstrom model 1 Waist rom model 2 8.89072 8.89390 8.84176 8.89347 8.82279 8.85900 8.78486 .81338 .80903 .97924 .80861 .96123 .92236 6.92520 1502.58396 1502.58398 1502.58530 1502.57121 1502.58061 1502.58061 1502.57121 The circular arc program has been implemented as a Fortran IV program with several support routines for the input-output (I/O) initialization and summarization of processed results. The package is usable for a time- share terminal. The rather elaborate I/O functions involve three files — one for the raw data, the second for the generated output data, and the third for a listing of processing errors. The error analysis is based on a modest verification applied to the raw input data, such as a check to see that the angular measurements are in an appropriate range of val- ues or that the north-south and east- west indicators contain appropriate letters. The circular arc method has been imple- mented also for use on the HP-67/97 and TI-58/59 by a graduate student at the Colorado School of Mines (John R. Hender- son). Again, the same algorithm was used as in the previous program using the vec- tor equations given previously. After initializing the coordinates and station number, the programs are quite flexible with regard to the input of data. The azimuth and quadrant information must be both entered. All the data must be entered before starting the program exe- cution. Corrections can be made in any order without burdening the user, except that correct key entry must be used. Users of handheld computer systems will find documentation in the program writeups. DRILL STABILIZER ANALYSIS An important part of this research is the analysis of the placement of stabi- lizers in the drill string to control deviation. The research point of view is that there is an optimum placement of stabilizers with respect to a given drilling situation to achieve the desired bit-force and bit-axis directions. For a given drill string and rock formation, there is a complicated interrelationship between three basic parameters in any equilibrium drilling situation. These are the weight on the bit, the position of a single stabilizer with respect to the bit, and the position of the point of tangency with the hole above the stabi- lizer position. In employing even one stabilizer, a differential equation model is developed that has a complicated set of boundary value conditions. 86 It is theoretically easy, but an alge- braically tedious task, to produce the set of approximate relationships which the drilling parameters satisfy. The appendix delves into this complicated subject to an elementary degree, and we will not attempt to offer mathematical proofs in this discussion. At this point we should note that our problem in raise- bore drill string mechanics is more amen- able to successful analysis because of the extreme stiffness of the raise-bore drill string in contrast to other drill- ing, and we are dealing with small angles of drill-hole deviation and drill-string deflection. The stabilizer problems that have been solved under this contract are shown in figure 2. They include one stabilizer for a near-bit stabilizer, and solutions for two, three, and four stabilizers. We will now briefly review the solution for the two-stabilizer problem, which we call the bottom-hole assembly, two-stabilizer, curved-hole problem. This problem will probably be one of the more useful pro- grams for normal drilling conditions. As always in solving mathematical prob- lems, there are certain assumptions, as follows: 1. The drill string elastic structure. behaves as an 2. The drill bit is centered in the borehole on the hole axis, and no moment exists at the bit-rock interface. 3. The components of the drill string are assigned arbitrary physical proper- ties, which remain constant over some finite segment. 4. Displacements from the hole axis are small relative to the hole length. 5. The borehole walls are rigid and no deformation occurs. 6. Dynamic effects of the drill string and drilling fluid are neglected. 7. The drill string initially lies on the low side of the hole for some finite interval at some point above the pit. 2 stabilizers 3 stabilizers 4 stabilizer FIGURE 2- - Two-dimensional static stabilizer dril ling programs. The mathematical model is in the form of a fourth-order ordinary differential equation with boundary conditions, as above. In all our boundary value prob- lems , the analyses were developed by looking at the solution of the approxi- mate bending equation that satisfies the following two common boundary conditions at the bit; that is, Z = 0, x(0) = 0, and x"(0) = 0. The first conditions, x(0) = 0, simply means that the bit is centered in the bottom of the hole where Z =0. The second condition, x''(0) = 0, means that the bit acts as a hinge against the bottom of the hole; or there is no bend- ing moment exerted by the formation onto the drill string at the rock-bit interface. As a solution to this particular bound- ary value problem for the previous bottom-hole assembly using two stabiliz- ers in the curved-hole situation with stabilizer placement at distances of li and I2 above the bit, the solution form 87 for the bending equation of the drill string can be represented by three ex- pressions, one expression for each of the three segments of the lower section of the drill string. The partitioning of the interval for the integration of the ordinary differential equations intro- duces "conditions of continuity" at the stabilizer positions £i and '2- These conditions will provide eight conditions of continuity given above, in conjunction with the three boundary conditions at the point of tangency, to produce 11 equa- tions with 11 unknowns. These reduce, by the elimination of the linear relations, to a system of just three nonlinear equa- tions, which are subsequently solved by the Newton-Raphson algorithm. We caution that even this numerical technique may present problems in being able to make an initial estimate of the unknowns for which the computer will then make a precise solution of the problem. In a later section of this paper we will discuss the unique computer facility we have used for the solution to these problems . The results of using the bottom-hole assembly, two-stabilizer, curved hole solution are shown for five drilling sit- uations in table 5. Note that the hole is drilled 30° from vertical. In these examples we have used an 8-1/2-inch bit with 7-inch drill pipe having 2-1/4-inch ID. The industry unit weight for this drill pipe is 117.6 lb/ft (6^). A sug- gested bit weight would be 40,000 lb for this size bit. As shown in table 1, we have provided five different sets of input positions for the stabilizers at Ji^^ and ^2 above the bit. The output lists the side force at the bit (Hq), the force at the first stabilizer (H^), the second stabilizer (H2), and the calculated point of tangency (ji) of the drill string above the bit. The important force vectors at the bit and the resultant bit angle of attack on the formation are also shown. TABLE 5 . - Fi ve applications of the FORTRAl'J program Position Input, ft Output, lb Bit force angle, deg Bit angle, £1 ^2 Hq, lb Hi, lb H2, lb £, ft deg 20,000 POUNDS 20 24 28 28 32 -454.5 -700.2 -769.2 -672.0 -724.7 -717.6 -106.5 -123.7 -497.2 -503.3 -842.9 ■1594.2 ■1818.3 ■1467.9 ■1717.6 43.9 49.5 54.3 53.3 58.1 -1.3019 -2.0050 -2.2025 -1.9242 -2.0753 0.0225 .0366 .0400 .0137 .0192 60,000 POUNDS 20 24 28 28 32 -453.3 -695.5 -759.8 -689.3 -739.4 -147.6 -209.1 -550.2 -596.6 ■1029.9 ■1749.1 ■1965.4 ■1614.8 ■1858.5 43.0 48.5 53.3 52.3 57.1 ■0.4329 -.6641 -.7255 -.6582 -.7060 0.0231 .0374 .0412 .0154 .0209 Input drilling parameters: EI = flexural rigidity = 24,291,824.15 (lb/ft2), P = unit weight of drill collar = 117.6 (lb/ft), a = inclination at bit form vertical = 30 (deg), W = weight at bit in z-axis direction = 20,000 and 60,000 (lb), DLS = dogleg severity =1.0 (deg/100 ft), B = radial hole clearance = 0.75 (inch). 1st stabilizer radial clearance = 0.167 (inch) D2 = 2nd stabilizer radial clearance = 0.375 (inch), and Z = positions of stabilizers above bit and point of tangency (ft). As a side benefit from this type of analysis, although it now seems intui- tive, it became clear during this study that three conditions are necessary for straight-hole drilling. These are that the geometric axis of the hole, the geo- metric axis of the drill bit, and the resultant bit-force vector must all be coincident. Surprisingly, this simple fact has never been mentioned in previous literature. The example problem with only 20,000 lb and 60,000 lb on the bit is shown in table 5. The reduced weight simulates the drillers logic that using less weight on the bit will drill a straighter hole. Running this problem over the range of 20,000- to 80,000-lb bit loading in 20,000-lb increments will show that changing weight is not all that signifi- cant. In fact, better bit loading and force vectors are obtained at higher bit loading than at lower bit loading for this particular example (see table 5). It is hoped that the lesson learned from these examples is that the sequence of stabilizer placement must be totally re- evaluated and that an exact placement to the nearest foot be made. This is shown dramatically for stabilizer H2 where side loads are approaching 2,000 lb, which is the industry maximum for avoiding drill- string fatigue. The methods of computer solution developed in this research offer the possibility of exact stabilizer placement and warnings of excessive side forces at the drill collars. The computer program which we have used for the above two-stabilizer, curved-hole examples has been reduced to practice on an HP-41. Again, we have used a graduate student for this achievement (Ms. R. L. Callas). The handheld compu- ter program offers the mining industry the ability to make drilling decisions right on the rig floor. Of course, these may be confirmed by the more comprehen- sive analog-digital program. COMPUTER FACILITIES We have referred to both analog and digital solutions in this paper. In reality, both solutions become necessary for the solution to the drill-string sta- bilizer problem. An EAI-2000 analog sys- tem is used by the Colorado School of Mines to make an approximate stabilizer placement solution, as well as an exact bending equation solution. The main DEC- 1091 computer system of the school is used in a time-sharing mode with the EAI- 2000 and executes Fortran computer pro- grams to generate input coefficients and maximum modulus of particular solutions, along with the derivatives of the approx- imate bending equations. The extreme values are necessary to set amplitude scaling factors, which are necessary in graphing the differential equations by the analog computer. Another advantage gained by using the analog is in over- riding the disadvantage of fixed-point arithmetic. The analog output is readily transferred to cathode-ray tube, or plot- ting routines, to continuously output the changing problem parameters. It is the changing of parameters that is greatly facilitated by creating the hybrid configuration. Through a simple software interface, the operation of the EAI-2000 can be controlled by the digital DEC-1091. The analog-digital partnership shown in figure 3 can readily perform such ordinarily herculean tasks as chang- ing input parameters and monitoring out- put results. For example, the hybrid configuration will automatically control boundary conditions for the exact solu- tion of the bending equation. This con- trol greatly enhances changing such parameters as weight on the bit and the subsequent automatic generation of ap- proximate coefficient setting for the exact bending equation. With this aid in I getting a handle on the problem, the ap- proximate analog coefficient settings may be adjusted accordingly to satisfy the actual boundary conditions to within ana- log accuracy. Another quite obvious advantage of the analog-digital hybrid solution is the 89 FIGURE 3. - Drilling analog-digital computer facility. nearly instant visual inspection of the complete solution with given appropriate boundary conditions. Thus, the visual graphic solution gives instantaneous in- dependent verification that both the Fortran digital program and the analog programs are giving correct solutions. A disadvantage of the analog system may be that it is not an exact solution. We have addressed this problem with the run- ning of "benchmark-type" problems and our results to date suggest that the accuracy between the "approximate" analog solution and the "exact" digital solution may be on the order of 3%. Of course, it is pointed out that the drilling variables and the overall drilling requirements cannot be brought to much closer preci- sion of calculation. The analog-digital hybrid approach for solving the drill-string bending equa- tions is apparently new. A variety of single valued solutions has been attempt- ed over the past two decades. Lubinski (8), as well as others before, initially used a power series approach for solving the exact bending equations. Subsequent- ly, iterative computer-type methods and other numerical integration techniques have been used. Recently, the trend of research appears to be the use of finite- element methods (10) . In contrast to the above methods, in particular the finite element, the analog-digital hybrid provides a complete solution at a very reasonable cost per run. Comparative cost figures are in the 90 range of a few cents per run for the hy- brid system versus up to a hundred dol- lars per run with the finite-element method, depending upon the complexity of the problem. The hybrid solution would likely compare in accuracy with the finite element for comparable types of drilling problems selected. The analog-digital hybrid method of solving drill-string mechanics problems with stabilizers is new and represents a contribution to the mining industry by the Bureau of Mines. Indeed, these are the first complete solutions known for the stabilizer problem up to the complex- ity of four stabilizers, and the use of more than four stabilizers does not appear to offer any apparent drilling advantage. Of course, we welcome other investigators to continue the problem and a general solution up to the Nth stabilizer would be a mathematical contribution. CONCLUSION A conclusion reached by this study of borehole surveying practices and by optimum stabilizer placement analysis shows that there have been few docu- mented cases of a geometrically straight hole drilled for any great depth. A perfectly straight hole can be defined as one in which the condition of geo- metrically straight is approached only as the limit under a well designed drilling program. The drilling of a "straight" hole in- volves an optimum process. Thus, the hole size should be neither too large nor too small, and the size and weight of drill collars must be carefully analyzed. The placement of stabilizers in the drill string must be a carefully engineered decision. In summary, the straight-hole drilling program must be designed by com- petent engineers familiar with straight- hole drilling theory and practice. APPENDIX.— SIMPLIFIED DRILL STRING STABILIZER ANALYSIS 91 Economic considerations generally re- quire that a drill hole be drilled at the lowest possible cost per foot. This is, of course, the natural drilling policy for the majority of industry. The least cost per foot depends upon, among other things, the average rate of drilling and the total feet drilled per bit. However, in relation to drilling a straight hole, these concepts may not necessarily be parallel. A drilling program planned with straight hole practices will opti- mize many economic factors entering into the drilling operation. It should also be remembered that the principal consid- eration is the end result. A drill hole requiring only several days or a few weeks to drill and conqjlete may often involve an enormous expenditure. Very little is actually known, in the way of scientific fact, about the precise mechanism of drilling. Available evi- dence indicates that the action of the bit is not independent of the overall characteristics of the drill string. For straight-hole drilling, the design and placement of the stabilizers have been shown to be one of the greatest single factors. Further evidence, although in- conclusive, shows that the drilling action is influenced by the nature of the drilling fluid and the bit-mud pressure relations at the bottom of the hole. The weight applied to the bit, the speed at which the bit is rotated, and the weight, size, and strength of the drill string are closely interrelated in rotary drilling. The drill collar at the lowest portion of the drill string above the bit should be considered as a bearing tool that holds the bit and orients it against the rock formation. As such, the weight, stiffness, mass distribution, and vibration characteristics of the entire drill string influence the action of the ! bit and the degree of stability with j which it is held on the bottom. As an example of this stability, consider that when a 10-inch-diameter bit is loaded sufficiently to buckle the drill string, such that one side of the bit is lifted only 0.0135 inch off bottom, there will result a 1° tilt or bend in the drill collar a, p. 62). The relation between the weight on the bit and the rate of penetration has been well studied in both the laboratory and in the field. Of all the variables which affect the rate of penetration, the in- fluence of the weight applied to the bit has been the most satisfactorily isolated and defined. The weight on the bit is defined in drilling practice as the number of pounds of weight per inch of diameter and usu- ally written as WPID. It is then a sim- plified measure of the weight per inch of bit area. General U.S. usage of the WPID index in field practice is about 5,000 lb of WPID. Use of higher WPID depends on the formation and is, as yet, inconclu- sive, but known to be desirable. The tendency in drilling practice since the 1950' s is to increase the WPID due to improved material technology and in- creased understanding of the effect of WPID. Much of this WPID can be attrib- uted to improved bit design, particularly bearings able to sustain higher WPID. Less conclusive data on the effect of rotary speed (RPM) are available but, in general, increasing the WPID is more effective in increasing penetration rates than changes in RPM. The penetration rate has been found to be proportional to the first power of the rotary RPM, but proportional to between the 1.0 and 2.3 power of the WPID. Speeds of 30 to 75 RPM are preferred field practice to mini- mize joint failures and to improve bit tooth and bearing life. Drilling prac- tice in the United States has tended toward slower rotary speeds with greater bit weights to obtain faster rates of penetration. Generally, as the weight on the bit is increased, the rotary speed is decreased. However, the penalty for not using an optimum drill bit weight will be detri- mental to the drilling contractor in any 92 one of three ways. Low penetration rates and poor bit footage usually result with inadequate bit loading. Thus, the con- tractor is not obtaining economical rig use. Adding more weight to the bit than available will buckle the drill string and cause high tangential bit forces that cause extreme hole damage. The danger of pipe twistoff also becomes of increasing concern with excessive bit weight. When the load on the bit is further exceeded, the buckling forces are concentrated near the bit. The last penalty is then an increase in hole deviation. Therefore, to stay within prescribed deviation limits, caution must be exer- cised against the use of indiscriminately high bit loads, especially in dipping formations. However, "holding up" on bit weight to prevent hole deviation gener- ally results in reduced penetration rates and bit footages. These remarks are not intended to discourage the use of high WPID but rather to point out the neces- sity of intelligent planning for it. The practice of straight-hole drilling then includes using optimal weight on the bit, heavier and more rigid drill col- lars, larger diameter stabilizers with less clearance between the stabilizer and the wall of the hole, and the precise placing of stabilizers at various posi- tions along the drill string in order to control bending effects at the drill bit. In summary, the two most important drilling-related causes of hole deviation are the weight on the bit and bending of the drill string above the bit. Thus, it is seen that drilling a straight hole involves a unique optimization process. Straight-hole drilling and the rela- tionship between drill-string bending and hole deviation were placed on a mathe- matical basis by Lubinski and Woods in a series of papers beginning in the 1950's (2-8^, li"i2). Their work is not the only literature reference to the term "straight-hole drilling practice." The petroleum industry as early as the late 1920' s, through the American Petroleum Institute (API), established a committee for just such a purpose. The literature in this field is extensive, but credit must be given to Lubinski and Woods for the first attempt at solving this prob- lem, and their work was only possible with the advent of electronic computers in the 1950's. The physical analogy for this problem in drill-string mechanics can be consid- ered from a rotating elastic column hinged at the ends and having both hori- zontal and vertical components. As such, the problem is basically not unlike the mechanical engineering solution for the deflections and thrust components for a length of line shafting subject to lat- eral loads ^ The design problem becomes in knowing where to place the bearings to minimize the deflection. Early authors considered that 6,000 ft of drill pipe had about the same elastic properties as 6 ft of coarse thread. A similar grasp of the elastic properties of the drill string is realized when it has been re- ported that treble stands of 4-1/2-inch, 16.60-lb drill pipe buckle into spaghetti right on the derrick floor (_7, p. 211). The following simplified analysis fol- lows the method of Lubinski and Woods and is not intended as a comprehensive mathe- matical derivation of this very complex problem. For the initial analysis of the forces acting on the bit, we assume a slight initial hole inclination with the drill string lying on the lower side of the hole, except where it approaches the bit. It is also assumed that the drill string is unsupported at the point near the bit and the point of tangency where it comes in contact with the wall of the hole. The deviation angle of the hole is from the vertical, while another defined angle is in the direction of the force component tending to direct the hole away from the vertical. It is also intuited that at equilibrium, the condition is reached where the ratio of the two angles equals 1, and the hole deviation will remain constant. If we now isolate the drill bit into a free-body diagram and begin with the previous assumption that the drill string lies on the low side of the hole and makes contact with the wall only at the point of tangency, the forces 93 with which the bit acts on the formation (frictional and rotational effects ig- nored) are applied at an angle with the vertical; the force at the bit may then be resolved into two components, a longi- tudinal force in the direction along the axis of the hole and a lateral force nor- mal to the axis of the hole. By successive substitution and elimina- tion of the various variables, the gen- eral equations may be solved by numerical methods. This was done by graphic form in the 1960's, and many sets of graphical and tabular data were developed for eval- uating this important work of Lubinski and Woods. Three cases are proposed for the action of the forces in relation to the angles. It is seen from the force diagram that when the force acts on the low side: (1) the hole deviation will be decreasing; (2) the force may be zero and the hole deviation is in a stable condition; and lastly, (3) the force will act on the high side and the hole deviation will increase or we are building an angle. The amount of hole deviation being repre- sented by the angle is subsequently shown to be dependent on three variables; the weight on the bit, the drill collar size, and the hole size. The basis for deriving the bending relations of the drill string begins with the second-degree moment equation of the elastic curve for an unsupported member (7_, p. 195). The derivative of the bend- ing moment, of course, is the shearing force. A, as follows: dx3 (A-1) If the origin is now chosen from the bit end, and substitution made into the shear equation which, in turn, is written as the differential equation as follows (7^, p. 198): -S^ ^-H dx ^ 0. (A-2) Singular solutions to this equation were obtained by Lubinski in the 1950' s using power series expansion and the method of iteration with an electronic coiqputer. The preliminary work alone is extensive and we have only touched on the high points. The generally more impor- tant equations are given by Lubinski and Woods (8^, p. 239, _n, p. 65, ^, p. 178). The work of Callas (3^) has expanded this beginning work into a series of solutions for various stabilizer config- urations using the fourth-order ordinary differential equation with boundary con- ditions. The basic differential equation is of the form: EI x' ' '(z) + Wx'(z) = H + zPsina, (A-3) where z = and < z < L. This is called the approximate bending equation by omitting the term zP cos cxx'(z) term in the exact bending equa- tion. Justification for the omission of the term zP cos x'(z) from the exact bending equation is made under the assumption that the slope of the elastic line of the drill string is very small relative to the direction of the borehole at the bit. The term H(z) on the right side is in reality an unknown integration constant and represents the unknown forc- ing function at the points of contact of the drill string with the hole at the bit and the stabilizer position below the point of tangency. The approximate bend- ing equation has been solved analyt- ically, in closed form, for a number of different sets of drilling conditions, representing various stabilizer config- urations. In all cases, the general solution form of the approximate equation is the following: x(z) = Kq + K^ cos ((W/EI)l/2z) + K2 sin ((W/EI)l/2z) + (H/W)z + (psina/(2W))z2, (A-4) 94 where Kq, K^, K2, and H are arbitrary constants. The values of these integra- tion constants depend upon the boundary conditions which are introduced in a par- ticular problem. looking at the solution of the approxi- mate bending equation which satisfies the following two common boundary con- ditions at the bit, z = and x(0) = and x"(0) = 0. From drill string mechanics, the side forcing function H takes the form: H = Hn + H: "0 ■ etc. or < z < 1 ll < z < 1 2' and (A-5) The term Hj represents the side forces on the respective stabilizers, however many there are in the drill string assem- bly, i = 1, 2, ..., n. The stabilizers are considered as "point" sources of sup- port throughout these analyses. In all of our boundary value prob- lems, the analyses were developed by -1.2 The first condition, x(0) = 0, simply means that the bit is centered in the bottom of the hole, z = 0. The second condition, x''(0) = 0, means that the bit acts as a hinge against the bottom of the hole; that is, there is no bending moment exerted by the formation to the drill string at the rock-bit interface. The solution of the approximate bending equa- tion, using just these two conditions, is as follows: x(z) = (EI psina/W2) [cos( (W/EI) '/2z) _i] + Kjsin ((W/EI)1/2z) + (Ho/W)z (psina/(2W))z2, (A-6) 1.2 Moment Stabilizer 4 Stabilizer 1 Slope of elastic line I I I 13.7 27.5 41.2 55.0 68.7 82.5 96.2 110.0 Z-AXIS, ft FIGURE A-1, - Analog solution for typical four-stabilizer drill-string problem, 95 where K3 and Hq are still unknown inte- gration constants. Once the numeric val- ues to these constants are calculated, they are used to coii5)ute the values of the coefficients for each of the expres- sions described for the given segments of the drill string. The side forces, H, at the bit and the stabilizers are then eas- ily obtained. The con^jlete solution for a typical two-stabilizer problem is illustrated in figure A-1 for stabilizers placed at 12 and 20 ft above the bit. These results can be readily translated into an economic understanding of the drilling consequences. An increase of weight on the bit increases the bending of the unsupported portion of the drill string above the bit that moves the point of tangency closer to the bit and in- creases the force causing hole deviation. Therefore, uncontrolled weight on the bit can result in increased hole deviation. The size of drill stabilizer and size of hole are two factors interrelated through their mutual effect on hole clearance, which is the difference between the hole diameter and the drill stabilizer diam- eter. Correctly sized and placed stabi- lizers, being heavier and less likely to bend, will move the point of tangency further away from the bit. A stabilizer, or series of stabilizers, which serve as bearing poinds is used as a means of con- trolling the location of this contact point. When the effective point is moved up the hole, the hole straightening force imposed by the weight on the bit is increased. A series of properly posi- tioned stabilizers above the drill bit will allow a larger WPID to be used which will give better rate of penetration, more economic rig use, and a straighter hole. REFERENCES 1. Bobo, R. A. Keys to Competitive Drilling. Gulf Pub. Co., Houston, Tex., 1958, pp. 146. 2. Callas, N. P. (Principal Investi- gator, Colorado School of Mines, Golden, Colo.). Raise-Bore Deviation Control. BuMines Contract J0285005, E. H. Skinner, Technical Project Officer, Spokane Re- search Center, Spokane, Wash. 3. Callas, N. P., and R. L. Callas. Boundary Value Problem Is Solved. Oil and Gas J., v. 78, No. 50, Dec. 15, 1980, pp. 62-66. 4. Callas, N. P., P. C. Novak, and J. R. Henderson. Directional Survey Cal- culation Methods Compared and Programmed. Oil and Gas J., v. 77, No. 4, Jan. 22, 1979, pp. 53-58. 5. Dayton, S. H. Raise Drilling. Eng. and Min. J., v. 182, No. 2, February 1981, pp. 96-102. 6. Garrett, W. R. , and G. E. Wilson. Proper Field Practices for Drill Collars. Soc. Petrol. Eng. paper 5124, presented at Houston, Tex., Oct. 6-9, 1974. 7. Lubinski, A. A Study of the Buck- ling of Rotary Drilling Strings. API 1982 - 505 - 002/71 Drilling and Production Practices, 1950, pp. 178-196. 8. Lubinski, A., and H. B. Woods. Factors Affecting the Angle of Inclina- tion and Dog Legging in Rotary Boreholes. API Drilling and Production Practices, 1953, pp. 222-256. 9. Skinner, E. H. , and N. P. Callas. Computer and Calculator Program To Calcu- late and Compare Directional Survey Data. Unpublished BuMines report; for infor- mation, contact E. H. Skinner, Spokane Research Center, Bureau of Mines, Spo- kane, Wash. 10. Wolfson, L. Three-Dimensional Analysis of Constrained Directional Drilling Assemblies in a Curved Hole. M.S. Thesis, Univ. Tulsa, 1974, 66 pp. 11. Woods, H. B., and A. Lubinski. Practical Charts for Solving Prob- lems in Hole Deviation. API Drilling and Production Practices, 1954, pp. 56-84. 12. . Use of Stabilizers in Con- trolling Hole Deviation. API Drill- ing and Production Practices, 1955, pp. 165-182. 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