TT THE TEXTILE WORLD RECORD KINK BOOKS Kinks for Knitters No. 3 LORD & NAGLE COMPANY Publishers Boston, Mass., TJ. S. A* The Philadelphia Textile Machinery Company Proctor Dryers Class ZTLTkl^ Book_ i !^r___ Copyright^ c NG !NE ng COPYRIGHT DEPOSIT; THE PHILADELPHIA TEXTILE MACHINERY CO. PHILADELPHIA Providence, R.I. Chicago, 111. Charlotte, N. C. "THE BANNER" Hemphill's Latest FULL AUTOMATIC MACHINES Over 21,000 machines in use. Present production over 100 machines per week. Built for Either Plain or Split Foot Work, Single or Double Feed. Adapted to Manufacture Hose with Linen or Mercerized heel or toe ALSO FOR Plaited Goods, Silk and String Work High Splice and Double Sole I Five Superior Points Largest Production More Yarn Changes Highest Speed Simplest Least Repairs i PRODUCES A SUPERIOR QUALITY OF WORK Hemphill Mfg. Co. 131 Clay Street, Pawtucket, R. I. Patented Knitting Machinery for Under* wear Established 1865 Scott & Williams, Inc 88 Pearl Street BOSTON, MASS., U. S. A. New York Utica ~[ £.* -h' I «• WOK.U THE TEXTILE WORLD RECORD KINK BOOKS Kinks for Knitters No. 3 From the QUESTIONS and ANSWERS DEPARTMENT of the TEXTILE WORLD RECORD Compiled by CLARENCE HUTTON LORD & NAGLE COMPANY Publishers Boston, Mass., U. S. A. Copyright, 1915 LORD & NAGLE COMPANY Boston, Mass. SEMc.,15 CLA410741 PREFACE The success which attended the publication of Kinks for Knitters, Cost Finding in Knit- ting Mills, Kinks for Knitters No. 2, and Ho- siery and Knit Goods Bleaching, Dyeing and Finishing, large editions of the first three hav- ing been exhausted, has led us to compile this book of practical experiences in knit goods manufacturing. The editors of the Textile World Record are at all times face to face with the problem of securing practical information. For years its subscribers have been invited to make free use of its columns in asking questions relating to textile manufacturing, and it occurred to us that if some of the most important and most interesting of the practical questions that have been answered were gathered together in a handy form for quiqk reference it would meet a widespread want. . This book contains information which has been supplied by manufacturers, superintend- ents and overseers from their private record books and their stores of knowledge gained by experience. Many questions are answered and much information given, but subscribers should remember that' if there is any informa- tion they desire which is not given in tjhis vol- ume, it is their privilege to ask the Questions O PREFACE and Answers Department of the Textile World Record and every effort will be made to pub- lish the information they want, provided the question is one of general interest to the trade. No effort has been made to group the ques- tions and answers relating to similar opera- tions in any part of the book. The index has been carefully prepared, however, and its use should enable anyone to secure the informa- tion he seeks in the shortest possible time. Grateful acknowledgment is due to the men who have supplied the information and if "Kinks for Knitters No. 3" should benefit any of the large number of men for whom it is intended, both they and the publishers will feel that its mission has been accomplished. TEXTILE WORLD RECORD, Lord & Nagle Company. Publishers. Kinks for Knitters Knitting Artificial Silk Please give me information regarding the running of artificial silk on a hosiery frame. Is there any way of softening the yarn? What is the best way to run this kind of yarn for making hosiery? Calais (2164). I would suggest that "Calais" get his silk on small cones and have his machines fitted with stop motions. In knitting this class of stock it is also necessary to have a slight tension on the yarn. The knots in the silk play an important part in the knitting as the cones are all universal wound and almost every knot catches the yarn and as it is hard and of a woody nature will break the end every time unless a stop motion is used to offset the breaking. He will also find it neces- sary to run machines slower than on cotton or spun or thrown silk. I have made knitted scarfs of the stockinet pattern which is prac- tically the same fabric and found considerable trouble until adopting the above measures. As for a softener, there is nothing better that I found than running the silk over oiled pieces of cloth. There appears to be not so much trouble with the yarn itself as there is Avith the needles. The needles become dry and apparently a little roughed and the loops IO KINKS FOR KNITTERS seem to hang and tear and by oiling the yarn as stated above seems to be the only practical way of keeping the needles lubricated and perfectly smooth. It is also very necessary to watch needles for the least roughness of latch or rivet, as each little roughness will show a woolly streak or wale in the fabric. Cipango. Production and Costs in Manufacturing Union and Two Piece Suits Please inform me how the production of union suits is supposed to compare with that of two piece goods. Some mills estimate that •one dozen suits are equal to two dozen two- piece goods. Please let me know if this is right. Palmer (2435). It has been claimed by men well up in the trade that the difference would be as two to one, two union suits to one each of pants and vests. It has even been said that the show- ing would be even better than two to one. When the time spent on one dozen ladies' pants, against a dozen of the same size union suits is considered, the difference will be un- derstood. The difference will be more on the better grades where hand made bands are put on. The difference in prices paid is also quite noticeable; that is, 24 cents for ladies' pants, 12 cents for vests, total 34 cents, while the price of a union suit is 17 to 20 cents. These prices are for finishing only. Prices vary ac- cording to style of finish or kind of band KIXKS FOR KNITTERS II Uied. Taking everything into consideration, I believe the comparative production under or- dinary conditions should show better than two to one. Trenton. Keeping Track of Goods Please give me a system for keeping track of knit goods as they go through a mill? Manufacturer (2156). No doubt "Manufacturer" when he states he wants a system for keeping track of goods as they go through the mill, means a system for locating goods on an order. The usual way is to have the work checks numbered consec- utively. For example, John Smith & Co.'s order for 100 dozen came in on January 1st and happened to be the first one picked up on that date. The girl that stamps the checks will stamp all the one hundred checks of various sizes wanted, No. 1. Other orders will follow as No. 2, 3, 4, etc., until the end of the year. The cutters tie these checks to the dozens, cutting off the cutters' coupon at- tached. The goods are now ready to start through the mill, each operator cutting off a coupon that corresponds with her work, until the last coupon is reached, which the folder cuts off. It is a comparatively easy matter to follow this system and rush or stop goods aa required. Trenton. 12 KINKS FOR KNITTERS Estimating Cost of Hosiery I would like to have an explanation as to how the cost of hosiery is estimated in a mill buying the yarn. Knitter (2209). It is usually the custom for a manufacturer starting in business, especially the manufac- turing business, to inquire of some practical man how he figures his cost. This is an im- portant point. In hosiery manufacture the first question is, what will the yarn cost? All yarns are as a rule quoted f. o. b. destination, consequently there is no freight to be added. Under head of mill expenses are included heat, light, rent, interest on capital, insurance, sta- tionery, office help, salaries, fixed wages, re- pairs, etc. This expense will vary according to the production and locality. Following are the items of cost: Yarn, weight per dozen, Waste, Knitting, Inspecting, Mending, Looping, Dyeing, Boarding and pressing, Pairing, folding, stamping and boxing, Paper boxes, Seconds, Mill expenses, Packing cases, KINKS FOR KNITTERS 1 3 Commissions, Discounts, Such items as knitting, looping, inspecting, mending, pairing and folding are usually piece work and paid by the dozen. The price varies according to location and competition, and prices will have to be arranged as conditions demand. Garhwal. Eliminating Unnecessary Work in the Sewing Room BY HAWICK When going through the sewing room some weeks ago I noticed there was considerable time lost because some of the operatives had the habit of leaving their places. The ship- ping and stock room was on the first floor, as were the presses and packing tables, while the second and third floors were occupied by the sewing rooms. We had cut hole? in the floor at the ends of the sewing rooms ana lined them with smooth boards, making chute? through which the work was dropped to the pressing and packing room. Some of the gar- ments would be finished at the center of tbe room and the finished product would have to be carried, sometimes ten to twenty yards to these chutes. This caused a waste of time and also encouraged the operatives to stop and talk on the way back to their machines. I hired a boy to carry this work, but as this 14 KINKS FOR KNITTERS did not keep him busy, he also lost a lot of time. I finally decided to arrange some kind of a carrier. On each end of two pieces of shaft- ing we put wooden pulleys about 10 inches in diameter. On these pulleys we nailed thin boards, as shown at Fig 1. A is the upright shaft holder; B, boards nailed to wooden pulleys; C, bed made of heavy canvas; D, wooden pulley; FJ, showing man- ner of holding belt together; F, showing pulley by which the belt is run. This formed a wooden pulley 17 inches wide and 10 inches in diameter. We then placed these pulleys in upright hangers at each end of the machine tables and made a belt by taking heavy can- vas duck 24 inches wide and doubling each KINKS FOR KNITTERS 1 5 side under so that it would meet in the middle on the under side. This was held in place by rivets and thin boards on the top side. The belt was then made to revolve by placing a pulley, F, Fig. 1, and running a belt from the machine shafting. This belt or carrier has proved very serviceable and revolves when the machines are running. It has saved a great deal of time. Duplicating a Sweater Fabric We are enclosing two swatches of sweater cloth. We wish to imitate as nearly as pos- sible the blue swatch, but have not been able to do so. The grey swatch is made on a 14- inch machine with 156 needles, with the head set as far ahead as possible with a long draw on the dial needles of about 1/S inch, the cyl- inder needles raised as high as practical and the whole weight of the cloth and stitch being on the dials. This was made on a Snyder ma- chine, especially cammed for sweater work. Can you give us any information as to what kind of a machine the blue swatch was made . on, or if it is possible to copy it on the ma- chine we have described? You will note that the grey sample is not as firm between the wales as the blue one, nor does the stitch seem to lay out as wide on the wales. This was made of 2/ 6s cotton fed into the guide double, which would equal a Xo. 3 yarn and on the tuck feeds we used two ends of 2/ 20s wor- sted. Knitter (2352). After examining the samples carefully I find that by using two ends of l/5s cotton on both feeds, which I think the blue swatch is made l6 KINKS FOR KNITTERS of, you will be able to duplicate the fabric on a Snyder machine. I would advise drawing a slightly longer tuck stitch and tighten a little on the dial stitch. A very good duplicate of the sample could be made on the Leighton sweater machine by using four ends of l/5s cotton. Hawick. Standard Measurements For Hosiery- Please give the standard lengths for misses' hose and men's half hose. Knitter (2460). The length of misses' hose should be three times the size of the foot. In some instances the standard manufacturers vary this one inch. In other words, a 9-inch hose for misses should measure 26 to 27 inches. Many manufacturers do not have machines to make every individual size of children's or misses' Iiose. They have machines that make even sizes and they board out the uneven sizes. The consequence is that the length of 5 and 5 1/2, for example, might be the same. The standard measurements for half hose are as follows: 8 and 8 1/2 in. foot has a 6 1/2 inch body. 9 inch foot has a 7 inch body. 9 1/2 and 10 inch foot has a 7 1/2 inch body. 10 1/2 and 11 inch foot has a 8 1/2 inch body. 11 1/2 inch foot has a 9 inch body. The rib top on all sizes should be the same, 5 1/2 inches.- Arclmore. KINKS FOR KNITTERS 1/ Hosiery Sizes Please advise us the standard length of the foot im ladies' hose from size 8 to 10, and in men's half hose from size 9 1/2 to 11 1/2 in- clusive. Also advise us if measuring from the top of the reinforcement yarn in the heel to the top of the toe is the correct way to meas- ure hose. Saxon (2350). The standard length of the foot in both women's and men's hosiery is in inches, just as indicated by the size. For instance, size 8 1/2 should measure 8 1/2 inches and 9 1/2 should measure 9 1/2 inches. The manner of measuring is as follows: On seamless goods measure from the point on a line with the continuation of the heel seam to the point on a line with the continu- ation of the toe seam. On fashioned goods, measure from the end of the seam on the bot- tom of the heel to the top of the toe. The standard leg lengths of women's hose are as follows: No. 8, 26 in.; 8 1/2, 26 3/2 in.; 9, 27 in.; 9 1/2, 27 1/2 in.; 10, 28 in. Filmore. Percentage of Seconds in Manufacturing Union Suits What is the average percentage of seconds in manufacturing union suits from spring and latch needle cloth among the better mills? We cut up all of our cloth regardless of holes and ""if the holes up for seconds. Clayton (2244). 15 KINKS FOR KNITTERS We referred this question to a number of the leading knitting mills making union suits and have received the following replies: No. 1. We cannot say definitely what would be a fair allowance for seconds in manufactur- ing union suits. Much deepnds on the quality of the stock, method of handling, also the standard of quality of the finished product. Part of our production is made on what is known as automatic tuck stitch machinery. In this department the average is about 6 per cent, of seconds. The part of our production made from 1 and 1, or plain stitch goods shows an average less than one-half of 1 per cent, of seconds. No. 2. We have not had any experience in making up goods by cutting the cloth re- gardless of holes. It has been my experience for many years that the most economical plan is to have careful cutters who will cut the cloth, turning the holes to advantage in the different parts of the garment where they could be worked in. We could not say what the average percentage of seconds would be with the method of cutting described. We do not make union suits for men and women, our product being confined entirely to children's goods. We would consider in this class of goods from 3 to 5 per cent, about the average, depending of course on the quality of the yarn and class of goods running. Bleached white goods will make a larger percentage of sec- onds than unbleached. KINKS FOR KNITTERS 19 No. 3. The seconds in manufacturing in both our mills averaged one-half of one per cent, for the year 1913. No. 4. We would say that one per cent., that is one dozen suits out of every hundred dozen manufactured, is the limit that any manufacturer should permit to be made into seconds. There is no good reason for making more than this. To get this result it is neces- sary to have good yarn, good knitting, careful bleaching and dyeing and extra good cutting. "Clayton" states that he cut up his cloth re- gardless of holes and then sews up the holes for seconds. We think more seconds will re- sult from this method than when the cutter inspects each length before it is cut. If holes cannot be turned out it may prove to be a good practice to cut off a short length contain- ing the holes and use this short length for gussets and shoulder straps. This will in- crease the cost for cutting, but the saving in seconds will more than cover this extra cost. A few seconds are made in the dye house and the finishing room, but with proper care they should not amount to more than one-tenth of one per cent. No. 5. If the holes could be cut out there would be about 4 or 5 per cent, of seconds, but when cutting without regard to holes the number of seconds depends entirely upon how the cloth is running, and 10 per cent, might not be excessive. 20 KINKS FOR KNITTERS No. 6. We inspect our fabric before cut- ting and eliminate most of the seconds in that way. Our percentage of cutting waste under these conditions is about 12 per cent., but this includes the legitimate cutting waste as well a« defective fabric. Our percentage of sec- onds in finished garments is very small. We have no figures at hand, but it is considerably less than 1 per cent. Oiling" Yarn What is the most approved method of oiling the yarn before knitting? We have tried paraffining by hand, but it is too slow. We have tried oiling it with liquid petroleum and found it gave satisfaction when we could get it on the yarn with any degree of uniformity. We used sight feed oil cups which dripped on to a sponge over which the yarn ran on the spooling machine. We found this satisfactory up to a certain point. The sponge would wear out and get clogged with dirt and we could not depend on the operators to keep the oil regulated properly. Is there no attachment for winders for oiling or waxing yarn in a sat- isfactory manner? Hastings (1288). A good method of oiling is that of running the yarn over a roll which revolves slowly in a trough containing emulsion. The speed of the roll as related to the linear speed of the yarn, the size of the roll, the length of the yarn in contact with the angle of contact and also the height of emulsion in the trough are all determining factors as regards the KINKS FOR KNITTERS 21 moistening of the yarn. Jacob K. Altemus of Philadelphia makes automatic paraffine wax- ing attachments for winders. The proper con- ditioning of the yarn is very important and the amount of moisture to be used should be determined by careful experiments. Undoubt- edly one of the reasons why American made goods do not have the soft finish of the im- ported is because we do not often soften our yarns before knitting. No amount of labor in finishing will ever even the lengths of stitches which have been unevenly drawn in knitting. Elibank. Uneven Lengths in Ladies' Hosiery We are making ladies' hosiery from peeler and mercerized yarns and are having trouble in getting the length of the stockings uniform. Is this variation caused in the knitting process or to uneven shrinkage in dyeing. Halifax (2149). Uneven lengths of ladies' hosiery can be caused by a number of things. In the first place the cause may be the cutting from the machine. Again it may be trimming too much off after turning the welt. I would sug- gest that "Halifax" get one machine right and use a weaver's pick glass to get all the other machines to make the same number of stitches to the inch. Then have the same number of links in all parts of the chain. After doing this there should be no reason for 22 ' KINKS FOR KNITTERS variation other than the slight variation in the yarn. If the peeler goods are made on the same machine that is used for mercerized yarn and the same size yarn is used without changing the machine, it will be found that the peeler goods will shrink more than the mercerized goods. Cipango. How We Increased Our Floor Space B!Y HAWICK The cutting room in the mill where I was employed was probably 40 feet wide by 90 feet long. The building was rather old-fashioned, having a ceiling about 20 to 25 feet high. We had three large cutting tables in this room, but our business was rapidly increasing, and we soon needed additional room. It was im- possible to enlarge the room so we found it necessary to utilize all the space we had. We tried several methods of rearrangement, but could not increase the floor space materially. We then tried to devise some plan whereby we could utilize some of the space overhead. The building was built with heavy rafters and large posts supporting the roofs, so we decided to make a sort of hanging floor. This we did by getting some very heavy iron rods about 1 1/2 inches in diameter, with a loop at each end and about 12 feet long. We fast- ened these to the large rafters at intervals of four feet and in the center. They were fast- ened to the rafters with heavy bolts with a KINKS FOR KNITTERS 23 washer and nut, holding them fast on the end. On the lower end of these rods we hung large rafters about 3 1/2 by 8 inches. These were pieced together so as to extend the length of the room. We fastened these rafters in the same way in which we had fastened the rods to the ceiling. Holes were cut in the wall of the building and rafters were extended from these holes to meet the large rafter. These were also placed at intervals of about 4 feet and fastened by means of large spikes and were also hung by means of rods. We then had our framework complete and to this we nailed the flooring. This increased our floor space about one-half. At first we had a stairway going up to this hanging floor, but later built a runway or in- cline. The floor was approved by the building inspector and has been supporting several tons. Comparative Yarn Table for Cotton, Spun Silk, Artificial Silk and Thrown Silk Yarns The Sauquoit Silk Manufacturing Co., Phila- delphia, Pa., has compiled the accompanying yarn table, showing the equivalent of denier sizes in yards per pound, dram sizes and cot- ton counts. Cotton 2-ply, 3-ply and 4-ply has 1/2, 1/3 and 1/4 the number of hanks and yardage per pound, its counts and numbers indicate. 24 KINKS FOR KNITTERS g^ ■ — Cotton and Spun Silk ARTIFICIAL SILK THROWN SILK ! tingles 840 Yds. per hank Den (pre Yds. per lb. Drams Yds. per Lb. In Gum Yds. per Lb. In Boll oil No. Yds. per lb. 60 74,409 41 56,889 75,852 90 75,600 70 63,779 51 47,628 63,504 76 63,840 80 55,806 64 41,796 55,728 66 55,440 90 49,606 65 37,236 49,648 60 50,400 100 44,645 73 33,572 44,762 54 45,360 110 40,587 81 30,568 40,757 48 40,320 120 37,204 91 28,055 37,407 46 38,640 130 34,342 91- 25,924 34,565 41 34,440 140 31,890 10* 23,814 31,752 32 31,920 150 29,764 111 22,260 29,680 35 29,400 160 27,903 12* 20,898 27,864 33 27,720 170 26,262 13 19,692 26,256 31 26,040 180 24,803 134 18,618 24,824 29 24,360 190 23,497 141 17,655 23,540 28 23,520 200 22,323 15* 16,786 22,381 27 22,680 210 21,260 16 16,000 21,333 26 21,840 220 20,293 161 15,284 20,378 24 20,160 230 19,411 171 14,628 19,g&4 23 19,320 240 18,602 18* 14,028 18,704 22 18,480 250 17,858 19 13,474 17,965 21 17,640 260 17,171 20 12,800 r 17,067 20 16,800 270 16,535 203 12,337 16,449 280 15,945 21 J 11,907 15,876 19 15,960 290 15,395 22 11,636 15,515 18 15,120 300 14,882 23 11,130 14,840 310 14,401 23$ 10,894 14,525 17 14,280 320 13,951 24* 10,449 -13,932 16 13,440 330 13,529 25 10,240 16,653 340 13,131 26 9,846 13,128 350 12,756 261 9,603 12,883 15 12,600 360 12,401 271 9,309 12,412 370 12,066 281 8,983 11,977 380 11,749 29 8,827 11,769 14 11,760 390 11,447 30 8,533 11,378 400 11,161 301 8,393 11,191 13 10,920 450 9,921 341 7,421 9,894 12 10,080 500 8,929 38 6,737 8,983 11 9,240 550 8,117 42 6,095 8,127 10 8,400 600 7,441 46 5,565 7,420 9 7,560 KINKS FOR KNITTERS 25 For instance 2/10 = 4,200 yards to the pound, 3/10 = 2,800 yards. Spun Silk in 2-ply, 3-ply, etc., has the num- ber of hanks per pound, and yardage its count indicates. For instance 10/1 = 8,400 yards to pound, 10/2 the same, etc. Thrown Silk loses in dyeing, an average of 25 per cent., hence 1 pound or 16 ounces grey will give 12 ounces dyed, pure dye, making it necessary to add 3 3 1/3 per cent, to the gum or grey yards per pound to obtain the dyed yardage per pound of 16 ounces. 46 drams 5,565 yards per gum pound, plus 33 1/3 per cent. (1,855) = 7,420 yards per dyed pound. An Improved Method of Making Solutions for Knitting Yarns BY CARDIGAN In order to get the best results in knitting yarn we moistened the wool yarn by running it over a roller which revolved in a trough partly filled with a solution of lard oil, soap, paraffine and water. This solution was made up by the bucketful and heated until it reached the boiling point. It was then boiled until smooth. This worked well for a while, but on some days we ran on cotton and did not have any use for the solution. On these days the buckets would stand around the room and catch all kinds of refuse, including 26 KINKS FOR KNITTERS tobacco and pieces of yarn waste. This made the solution so dirty it was impossible to use it on white yarn and frequently we had to throw it away. Finally we arranged a can in which to boil the solution. We cut a hole in an old water cooler and ran a steam pipe into it from the boiler. In this way we were able to prepare the mixture in larger quantities and could draw it off as we used it, thus preventing the accumulation of dirt and other refuse. Dyeing Silk Hosiery Please give us information regarding the best methods of matching the silk with the cotton or mercerized top in a silk hose. We are having trouble in getting a good match as well as an even dye. Monarch (2326). The difficulty appears to be in failing to ob- tain an even shade on both the cotton and silk. The dyes suggested as having been used seem to be of the classes most employed for the purpose by dyers of these goods, but we think that it is not so much a matter of what firm supplied the dyes, as it is of experience or lack of skill in applying them. Dyeing stock- ings of this and similar bright shades to meet the demands of the current fashions for colors constitutes almost a trade by itself, and the writer has seen otherwise skilled silk dyers fail utterly to satisfy the demands of the mills. KINKS FOR KNITTERS 2/ To dye such shades, the dyes must be se- lected from the group of colors that will dye both fibers approximately the same shade from the one bath, and afterwards top with brilliant green crystals. The dyeing should be done as follows: Prepare the bath with 10 lbs. Soap. 3 lbs. Soda. 60 lbs. Glauber's Salt. The softest water only should be used. Boil the bath, and add the above items and the necessary amount of dyestuff as determined by laboratory tests, and dye for about one hour. This does not mean to keep the goods on the spring boil for the entire time. The cotton is dyed, less than the silk, but the cotton takes on color in the cooling bath, consequently the dyer must keep a close watch as to just how the dyes are doing their work in the kettle. It happens that shading is frequently necessary for this class of work, and the dyer must have at hand for instant use some few dyes that will dye one or the other of the fibers in the stockings. It is almost impossible for any colorist or dyer to make a combination of dyes that will dye silk and mercerized cotton mix- tures identically the same shade. After the body shade has been dyed, run the kettle off, give a rinse, and make up a fresh kettle w T ith cold water, add a suitable amount of the basic green (brilliant green crystals) 28 KINKS FOR KNITTERS and work the stockings in it for some time, and then gradually increase the temperature to 125° to 130° F. and continue working until the degree of brilliancy has been reached. Run off, and then give a light wash until no more color comes off. Shading with the basic dyes requires that a small quantity of acetic acid should be used to ensure even results. Berwick. Causes and Prevention of Seconds BY TRENTON The problem of keeping down seconds in a knitting mill is one on which many manufac- turers have spent a lifetime and much money. The attempt to prevent seconds has sometimes cost more than the real loss in seconds. Sec- onds collect from a hundred causes, but the most important are oil spots, poor winding, bad knitting and mistakes. Cleanliness goes far to reduce the number of seconds. Oil spots always mean seconds, even with the so- called stainless oils, for even with the latter the goods will turn yellow in a month or two and will be returned by the buyer. This starts trouble, for no one can place the responsibility for an oil spot. There is not much chance for oil spots around a winder, so we will take up the next step, the knitting frames. The careless oiling of a machine by letting the oil can drip, or putting perhaps too much oil around the bed KINKS FOR KNITTERS 29 plate or cylinder ring-, will cause the oil to drop through to the fabric below. Sometimes these drops get on the take-up rollers and leave a black spot at every revolution of the roller. The oil that drips from the can or any clean oil is the cause of future trouble. Black oil can be cut out at the cutting table. Oil spots also occur from other sources such as leaky bearings, elevators, sewing machines, oil cans and oily tables. A knitter who uses a leaking can over a valuable roll of goods in sight of a bright red "Cleanliness First" sign ought to be looking for another job a few min- utes later. This also applies in the bleach house to a man who will squirt oil around an extractor in motion, the extractor having no protection from the spattered oil. Operators of sewing machines also swell the list of seconds by flooding a machine or using the leaky tin oil can. Dirty or oily yarn streaks must be fought out with the spinner and if a perfect white garment of the better grades is wanted this will be a hard proposi- tion. Poor winding results in large bunchy knots, loosely tied knots and spinners' waste. Keep the strippers closed. Otherwise the result will be bales and bunches in the goods. New ways of making seconds are constantly appearing. The most common cause is yarn that has twits, soft ends or uneven spots. All these de- fects mean holes. A tight fabric with poor 30 KINKS FOR KNITTERS yarn, too long a draw on the dial stitch cams, tight or hard pull on the take-up, poor needles, worn cams or thread guides, guides too close to the needles, cut dials or cylinders, all tend to make seconds. A knitting frame must be kept clean and all parts watched for defects. The old saying, "Good winding is half the knitting," does not apply in all cases. Do not let waste collect around the needles or in the yarn rack. Do not let an operator run too many machines. This might not seem important, but notice an operator that takes care of say eight large latch machines. When things seem to go bad, the machine does not get the necessary atten- tion. The operator with six machines watches the work closely, has more time to look around and produces more work than the operator with eight machines, other things being equal. It is essential to keep yarn on bobbins on a covered shelf out of reach of the floor dust and dirt. Do not let the rolls or skeins of knitted cloth get on the floor. Have the cut- ters call attention to all the imperfect rolls. This might get tiresome for a time, but it helps in the end. Make a note of all these imper- fections and get after them. It will be sur- prising how soon the cutters stop calling up the knitter to look at bad rolls. A mistake in a knitting mill, from a winder who mixes the j^arns to the buttonhole opera- KINKS FOR KNITTERS 31 tor who makes a buttonhole upside down, means a second. A knitter puts up the wrong yarn, seconds; the cutter gets a certain size too short, seconds. Seamers get sleeves in crooked, or take off too much, seconds. Fin- ishers run crooked lines, operators put lace on wrong, or a different style than called for, sec- onds. Button-hole, button sewers, tape girls, inspectors may cause seconds. A bad needle in knitting, a finished garment caught in a sewing machine belt, a drop of stamping ink, or a drop of paste in the shipping room may make a second at the last process. How to prevent seconds: Fight them, fight the leaky oil can, dirty floors and walls, cloth bins, stock rooms, careless help. "Cleanliness First" will help the fight. Ridgy Effect in Knit Goods On a 16-gauge spring needle machine hav- ing four feeders, using 23 1/2 grain yarn (basis 20 yards) what variation in the yarn would there have to be to make the cloth look ridgy? Would two grains either way do it? Robson (2152). The variation of yarn in weight, two grains either lighter or heavier, if the yarn was evenly spun from good carding, would not make the knitted cloth look ridgy or uneven; it would only make the cloth heavier or lighter in the weight of the finished garment. Not only would a much greater variation than that be necessary to make the cloth ridgy, but the 32 KINKS FOR KNITTERS yarn on each one of the four feeds would have to vary in size. Ridgy or uneven knitting is generally caused by uneven or badly spun yarn, which is some- times due to the stock used. Variations in the weight of well carded and evenly spun yarn will not cause ridgy knit cloth. F. W. Herington. I would first suggest that "Robson" go over the stitch wheel very carefully and see that they are all set at the same angle and landing the yarn at the same height in the needles. Also see that the springs which hold the wheel in place are alike and do not let the tension on the yarn pull them out when the machine is running. If these wheels are not set as they should be, ridgy cloth will be the result. This is also true of the landing wheels as they should land the stitch to the pressers in the same spot on all four feeds. Then look over the cast off wheels and see that each stitch is being cast off alike. If these details are all carefully looked after there should be no trouble with ridgy cloth unless the yarn is un- even. A variation of one or two grains either way would make uneven cloth. Uneven twist in the yarn would also cause the trouble. I would suggest that "Robson" take off three feeds from the machine and run only one for one or two yards of cloth. This ought to tell whether the trouble is the result of uneven yarn. Delmar. KINKS FOR KNITTERS 33 Holes in Knit Fabric I am enclosing a sample of knit fabric which contains a number of holes. These do not come very often. The yarn is knit on a 7 -inch striper. I have changed parts of the machine, but the holes still appear. Can you suggest a remedy? Essex (2395). I have carefully examined the white mer- cerized knit fabric and have concluded that the yarn was burnt in bleaching. This often happens in bleaching white cotton and mercer- ized yarn and it will not show up until the yarn is used in knitting. It usually comes in ends of yarn mixed through the cones. It is only a short time ago that I had the same trouble with a case of 2/12s white cotton. The yarn proved worthless and the longer it stood the worse it got. We finally had to throw it away. The bleacher said the fault was in the stock used and the yarn man said it was the bleacher's fault, so we let it go at that and got our yarn from another source. I have no machine here to test the yarn, but would offer a few suggestions: First, have the knitter look over the needles and see that they are all milled the same, that the latch and spoon are all smooth. If he finds them all right, then look at the machine and see if the dial is running true and not swaying, as this will make holes in tender yarn. Be sure that the cylinders and dial needles are evenly divided and that the edges are not rough, as this will cause cutting. See that the cylinder 34 KINKS FOR KNITTERS draw-down cam is ground to the right degree so that the needles will not rob one another when forming the stitch. Also see that the draw-down cam does not hold down more than two needles before beginning to release same. After getting these parts all right look to the dial draw-back cam and see that the dial and cylinder needles are set so they will not draw back together. The dial should be set one or two needles ahead of the cylinder needles. Look to the yarn guide and see that the yarn is going into the needles free and at the right point. Last, but not least, see that the take-up is perfectly clean and that the machine is working right. If all these details are attended to and the holes still appear, then the yarn must be at fault. Bristol. Knitting Silk I would like to get some information on run- ning 3/20s silk on a circular latch needle ma- chine, cut 12 needles to the inch. I am run- ning this now with a strong tension on the threads, but it does not work very satisfac- tory. I would like to know if this can be run with a tension and have it so there will be elasticity to it. This is run with 8 ends on an 8 feed machine. Maurice (2263). In knitting silk there are numerous difficul- ties to overcome which do not confront a knit- ter when knitting cotton or wool. To obtain the best results the dial should be adjusted so KINKS FOR KNITTERS 35 that the dial needles are about 1/16 inch above the top of the cylinder and the stitch cam on the dial needles adjusted to make the needles draw in about 1/16 inch from the edge of the dial. Make the stitch on the cylinder needles about 6 to the quarter inch, and if the yarn stand is about four feet high, enough ten- sion is given to silk by the time it travels up to the top guide and back down again to the needles. Have a fairly good weight on the take-up rollers to pull the fabric quite tight and then as a rather loose stitch is being made the fabric will shrink back about half an inch to every six inches of cloth. It will be neces- sary to make the article so much longer to al- low for shrinkage, but when it has shrunk back it will be found quite elastic. If it ap- pears too loose tighten on the cylinder needles. It is not advisable to lower the dial in order to make the fabric tighter and more elasticity is imparted by not making the fabric too tight. It is a good plan to use lard oil on a piece of felt or cloth when running silk on a latch needle circular machine. Put this on the ma- chine not too close to the needles so that the silk will pass over the oily cloth very lightly, receiving enough oil to make it run well with- out showing any stains. "Maurice" may be using a cylinder needle machine with sinkers to cast off the stitch. In this case it is not ad- visable to have too much tension on the silk. Use lard oil and not too tight a stitch. If the $6 KINKS FOR KNITTERS lard oil does not make a good fabric without any weight, use weights until a difference can be noticed. Cleburne. Size of Yarn for Gauges What sizes of yarn are best suited for 4, 5, 6, 7 and 8 gauge work on the Edward Dubied flat knitting machine? Please state the cor- rect size for each gauge. Calgary (2157). We referred this question to E. O. Spindler, 350 Broadway, New York, an importer of knitting machines, who replies as follows: The correct sizes for the different gauges are as follows: For machines with 4 needles per inch 4-ply 12s worsted. For machines with 5 needles per inch 4-ply 16s worsted. For machines with 6 needles per inch 3-ply 19s worsted. For machines with 7 and 8 needles per inch to 3-ply 21s worsted. These are the counts as they should be used for the respective gauges. Manufacturers dis- agree, however, quite frequently and I know cases, for example, where people knit 2-ply 18 on five cut machines. Cost Table for Manufacturing Sweaters Please give us a cost table for manufactur- ing men's sweaters, using a basis of 4/20s quarter blood worsted yarn, working with KINKS FOR KNITTERS 3/ power machines on the body and hand power on sleeves. Grosier (2048). I can give only outline table for manufac- turing men's sweaters, as the cost for various items varies in different parts of the country. In a mill with a capacity of 12 dozen per week of shaker coats, the overhead or fixed charges would be about 30 per cent, of the selling price, which, added to the cost of manufactur- ing, gives the cost of the goods. These over- head or fixed charges include all salaries and wages, general expenses, repairs, power, light and incidentals, trade discounts, etc. For an example I will take a size 40* sweater coat knit from 4/20 worsted weighing 18 pounds per dozen. 18 lbs. of 4/20 yarn at 85c. per lb $15.30 4 ozs. waste 22 Winding 18 lbs. at lc 18 Knitting sleeves, per doz 75 Knitting bodies, per doz 50 Knitting cuffs, per doz 20 Knitting pockets, per doz 25 Knitting trimming, per doz 15 Hand finishing 1.35 Mending 25 Sewing on trimming on machines 3 5 Sewing on buttons on machines 25 Making button holes on machines 25 Boxes 1.00 Buttons 1.00 38 KINKS FOR KNITTERS Thread .15 Folding and packing 05 Total $22.20 I note the question of "Grosier" (2048) and the reply in the August issue. The figures may be right for shaker goods, but not for a reg- ular line. I give herewith a statement of cost as we calculate it, based on an average pro- duction of 150 doz. per week, using 5-gauge Grosser power machines, knitting bodies, trim, and pockets, and Grosser hand machines with a good knitter making full fashioned sleeves with cuff. I take your estimate of 18 lbs. for a garment and allow 1/2 lb. for waste, which I find is an average : 18 lbs. 1/4 blood worsted at 85c $15.30 1/2 lb. waste 48 Winding at 2c 3 7 Knit bodies, trim and pockets 40 Knit sleeves fashioned 75 All sewing machine operations 1.25 Mending examination, folding 25 Boxes 3 6 Buttons 1/2 gross 63 Packing 05 Shooks, 12 doz. cases 10 $19.94 RINKS FOR KNITTERS 39 An allowance of 10 per cent, of the selling cost is made to cover all overhead charges. We include as expense items thread, facing, labels, etc., but do not include trade discounts nor selling costs, which are figured on the price per dozen of each style. I do not see how these items could be made as an over- head charge, as the cost price and selling price vary so much. Unless a mill is running on one style only and selling to one house only I do not understand how it would be possible to average the selling cost and make it an arbi- trary overhead charge. Macbeth. Prices Paid for Piece Work Please explain how the prices paid for piece work on full fashioned knitting machines are determined. In our mill we are paying 35 cents per dozen on 3 9 gauge, 18 section boot leg silk, or a little less than 1 1/2 cents per stocking. The mill superintendent informed me that this price was paid because he could not secure help in any other way. It occurred to me that there must be some fair basis for calculating piece work prices on this machine and I would be glad to have you give me the information. Knitter (1939). The knitting of full fashioned hosiery re- quires as highly skilled help as any textile work. The knitting of silk is the most diffi- cult. Manufacturers must be absolutely sure that they have men who will help keep the machines in perfect condition. It has been our experience that about three out of ten of 40 KINKS FOR KNITTER'S those whom we have tried to teach in- the last fifteen years have mastered the trade. We have been careful to start only those in good, health, of good habits and having good eye- sight. Those who had several years prior ex- perience as helpers on half-hose leggers or on footers became the best knitters. Most of those whom we have taught have stayed with us. We have found that we must pay our men as much as they could get at other mills. Of course the cost of living, size and condition of machines and quality of silk used may safely be taken into account. Although conversant with the cotton system of knitting from the two section hand frames down to the big power frames of today, we have yet to learn of any basis for calculation other than that of mutual agreement between employer and em- ployes. Winwick. Keeping Track of a Yarn Account We are manufacturers of hosiery and would like information as to a good way to keep track of a yarn account. We always keep a record of what is received, what is used, and the amount used per dozen. If five hundred dozen are manufactured during a week we calculate accordingly. When the inventory is taken we are always short, which shows that more yarn is being used than we calculated. How do mills look after this? Knitter (2090). The shrinkage in the weight of the yarn re- ceived when compared with the weight of the KINKS FOR KNITTERS 41 goods and waste is evidently due to the evapo- ration of the moisture in the yarn. Cotton yarn, during the process of carding and spin- ning, absorbs a large quantity of moisture; in fact it is necessary for the proper working of cotton to have considerable moisture in the rooms, which is obtained by the use of humi- difiers. It will be found that when the yarn is received by the manufacturer, the weights are nearly, but not exactly correct. The yarn may have been subjected in transit to varying con- ditions of evaporation. For this reason it is difficult to keep an accurate account, the weights varying from 3 to 6 per cent. A case of yarn is, for example, received from the spinner and the weight found to corre- spond with the amount on .the invoice; an- other case may be stored in a warm place for say two or three weeks and then brought into the knitting room to be used. If it is weighed it would be found short in weight. If the case of yarn had been kept in a damp place, it would have gained in weight, and this increase would disappear in the winding and knitting. This is one reason why hosiery weighed as the goods come from the same machine during the day will vary in weight. On Monday morning in hot weather when the yarn has been ex- posed on bobbins over Sunday, it will be found that the goods will weigh less than those knit during the day from yarn just received from the spinners. 42 KINKS FOR KNITTERS Take as another illustration, a roll of cloth for underwear which has been weighed as it conies from the knitting machine, then washed, dried and weighed again. It will be found to have lost from 5 to 7 per cent, in weight, as a result of the loss of the moisture in the yarn when the goods were weighed first. Owing to the variation in the loss of weight due to evaporation, the only accurate way to determine the cost of yarn used in the manu- facture of a given quantity of goods is to keep track of the goods manufactured from a cer- tain lot of yarn. This yarn should be wound and knit separately and a record made of the number of dozens obtained. In this way it will be easy to determine the quantity of yarn used per dozen and the cost of the same, allowance being made for the waste in knit- ting and winding. This system may not be practicable where many different weights of goods are made, but tests of this kind can be made on one or two styles in order to deter- mine the loss. Lafayette. Number of Needles to the Inch Please state what is the greatest number of latch needles to the inch. Avon (23 56). There are frames cut 16 to the inch. I have a few of them, but they have not been satis- factory. Fourteen latch needles to the inch is the greatest number I have known to work well. Trenton. KINKS FOR KNITTERS 43 Calculating Cost and Return on Increase in Plant My employer has a greater demand for half hose than he can produce on the machines he has in operation. The rib frames, looping and finishing machinery is ample to take care of 60 dozen per day more than is being produced at the present time, but he is not inclined to invest any money in knitting machines. I am willing to install the knitters. How much per dozen would you suggest for the use of the machines? I will pay for the upkeep of the machines. It costs 3 5 cents per dozen to pro- duce the hose ready for looping and they are sold for 72 1/2 cents per dozen finished. Knitter (2379). I cannot see how the employer could make it pay to rent machines in this way. It would be better to take "Knitter" into the business and give him stock corresponding to the value of the machines. This would be increasing the business, whereas the rental idea would be adding to the cost of production. If, however, the rental scheme is acceptable to both par- ties I would figure the charges per day on the following basis: If one machine produces 3 dozen, 20 will produce 60 dozen. Cost of 20 machines at $100 $2,000 Depreciation, 5 per cent $100 Anticipated profit, 10 per cent 200 Fair return on investment $300 44 KINKS FOR KNITTERS Production, 52 weeks, 15,600 dozen. 15,600 dozen at 2c. would give a yearly income of $312 If by "upkeep" is meant paying a fixer, this cost should be added, but I suppose "Knitter" means depreciation which is covered. Hoosier. Manufacturing Knit Boots Kindly give me as much information as pos- sible regarding the enclosed knit boot (shown in the illustration), how it is made, on what kind of a machine, etc. Mackie (2265). These goods are made on a cross cut cir- cular latch needle machine driven by power on the cylindrical portion of the work and by hand on the heel and toe. The shaping is done by transferring the stitches by means of a hand rack. The toe is closed on the machine. The machine must be large enough to allow for the considerable shrinkage of the boot in the felting process. This shrinkage, of course, depends on the kind of material used. I un- derstand that 3/4 automatic machines were used for making these boots some years ago, but the method I have described is employed by a number of up-to-date mills. Ernest Tompkins. The sample has been knit with a thick yarn spun out of a coarse wool of strong felting properties and it may readily be believed that KINKS FOR KNITTERS 45 the thread structure is an advantage in felt in- tended for this purpose. The sample has been put before a firm -which manufacture fin- ishing machines and they see no obstacle in the way of getting the desired amount of felt- ing upon the fulling machine. A considerable amount of shrinkage would have to be al- lowed for and it would be necessary to make tests upon a measured area of fabric in order to arrive at the initial size of the boot. J. Strand. 4-6 KINKS FOR KNITTERS Determining the Gauge of a Knit Fabric Can you inform me of any method known by which one can distinguish the cut of a ma- chine or the number of needles to the inch by inspecting the fabric, that is, in latch needle work? I am sending a sample of goods re- cently made on a 11-cut machine, 3 6 gauge needles with a 42 hook and have been told by several it was made on a 12-cut machine. Moscow (2308). There is no known method, except experi- ence, that I ever heard of, by which one can tell the cut of needles from a sample. The sample submitted looks to me like a 12 cut. There might be a difference between the 11 cut and the other frames in number of needles. In fact some 11 cut machines I know of come nearer being a 12 cut, owing to the variation in the standards of machine builders. Trenton. Shrinkage of Hosiery in Dyeing Can you tell me what causes a shrinkage in length of hosiery dyed with a developed black? We allow for shrinkage, but after dye- ing, the top is about two inches short. We have been troubled with this for a week or more and were wondering if there was any- thing in the water to cause the difficulty. The recipe we are using for this black we sent you a few days ago with the question regarding reddish shade. Thornton (2258). Cotton hosiery not only shrinks in length, but also in weight. The former shrinkage is KINKS FOR KNITTERS 47 a mechanical condition only, and can be traced directly to the amount of take-up in the yarn due to its twist, which greatly influ- ences the result. Some yarns take up more than others, and the only way to get at the cause is to measure carefully the knitted ho- siery before and after dyeing by the develop- ing process, and preferably from yarns of dif- ferent counts. As a rule, cotton loses in weight about 5 per cent., not including the natural moisture. Shrinkage due entirely to the result of dye- ing depends upon the number of operations through which the hosiery passes. As the de- veloped black process consists of three baths, it is probable that the shrinkage will be greater than if the dyeing process consists of only one bath. Berwick. I do not see anything in the dyeing recipe that would cause the shrinkage in length. It is my opinion that the whole trouble lies in the increased twist in the knitting yarn. Have some of this twist taken out and I think "Thornton" will find the shrinkage will be re- duced to a normal amount. Beta Napthol. Large Figures on Jersey Cloth Can you give me any information regarding knitting machines for jersey or bathing suit cloth on which letters and figures can be knit into the goods? Knitter (2309). 48 KINKS FOR KNITTERS A flat fabric could be knit on a jacquard machine but this would leave floating threads on the inside of the garment which is imprac- tical where such large figures or large letters are used. The old fashioned English hand knitting frame would produce such articles but this process is very slow and furthermore it is extremely difficult to secure help to ope- rate these machines. The younger generation never became expert on these old hand frames and the old men who still work on them are gradually dying off. It would seem as if the most practical so- lution would be to stitch on felt letters which have been previously cut or stamped out or you might be able to secure a few good hand finishers who would be able to use the stock- ing darning stitch for plaiting a colored letter on the top of the regular jersey garment. This could probably be done at a cost of about 25 cents a letter in sizes up to four or five inches high. Max Nydegger. Marking Knit Goods If a heavy soft lead pencil is used to write on the cloth while the fabric is stretched over a board covered with coarse emery paper, the marks will not bleach out and there is no limit to what you can put on a roll. This method is clean and rapid. The marks will fade a little, but a heavy mark is easily read and anyone KINKS FOR KNITTERS 49 who- tries it will discard all stamps and be glad to get rid of the pad that it so liable to smear everything that it touches, fingers in- cluded. We use an ordinary graphite pencil for marking our rolls and all that is necessary is to make the mark heavy enough. The emery "hoard is used to hold the cloth as the mark Will not penetrate unless the cloth is held firmly. It is so easy to mark rolls in this way that we mark every roll with the knitter's name and the machine width, all of which is very useful in the cutting room. I am under the impression that it is the carbon in both the coal tar and pencil mark that resists the bleaching process. The method differs only in the manner of applying it to the cloth. Herkimer. Dyeing- of Cotton and Silk and Cotton and Artificial Silk Hosiery BY KASHGAR Artificial silk has gained a strong foothold in the manufacture of certain kinds of hosiery, especially such as is moderate in price, and made to meet a demand for something that is not expected to last too long. Cotton, plain or mercerized, and real silk, are also employed to a very large extent in the manufacture of a similar line of goods, but which, owing to the greater cost of the real silk, commands a somewhat higher price. 50 KINKS FOR KNITTERS In the dyeing of these two classes of ho- siery, it was formerly the safest plan to dye up each fiber to shade separately, and then knit the article, but the general custom now is to dye the stockings in bulk, and to control the dyeing operation in such a way that the various dyes used will go on the two different- fibers at the same rate, thus giving the same shade. Dyeing Cotton and Real Silk Mixtures The stockings are generally made of real silk in the leg, but with mercerized cotton top, heel and toe. The silk is in the raw state and must be degummed in the usual manner with two soap baths, followed by a good rinse. The degumming is best done in bags, although some dyers prefer to carry out the operation in either the revolving stocking dyeing ma- chine or loose in the tub. This latter method is not the best one to follow as there is, as a result, a number of stockings that are "sec- onds." The best type of machine for dyeing these stockings is difficult to recommend, but per- haps the revolving cage machine is the one most frequently found in such dye houses. The choice of dyes is generally confined to either the substantive dyes — those dyeing cot- ton without any mordant — either alone or, as is commonly done, in combination with dyes of the acid group. KINKS FOR KNITTERS 5 1 For certain shades it is found that the silk does not dye as full as the cotton, and the dyer is required to add some acid colors to bring up the shade of the silk to match that of the cotton. The process is to add to the dye bath the approximate amount of substan- tive dyestuffs necessary to give the depth of shade desired, and add about 20 pounds of crystal Glauber's salt, and dye for about one hour under the boil — usually 3/4 hour at 19 0° F., is sufficient. During the dyeing note how the silk is coming up, and as it takes the substantive dyes less than the cotton, add a very small quantity of some acid color of the same shade as the cotton dye. After the two fibers are about the same depth, complete the dyeing by adding 10 pounds of acetate of ammonia in crystals, then raise the temperature to 210° F., and continue the dyeing for 20 minutes longer. As a rule, the cotton and silk will be satisfactorily dyed if the dyer's choice of colors was judicious. Do not add the acetate of ammonia until the sec- ond half of the operation, and always bring the temperature afterwards to near the boil. Certain modifications of the dyeing process are necessary for particular shades. A royal blue, for instance, is best dyed with the methylene blues, of which there are many good makes on the market. The stockings are immersed for 5 hours in as small a volume of bath as convenient, heated to 100° F., and con- taining 6 per cent, of tannic acid (on the 52 KINKS FOR KNITTERS weight of the stockings), then squeeze and pass through a cold bath containing half as much antimony as of Tannic acid. Afterwards wash and dye. It is to be noted that the higher the temperature of the tannic acid bath, the deeper will be the shade of the silk, while if the temperature be allowed to go down, the cotton will show up deeper. The dye bath is made up with about 1 3/4 lbs. of an ordinary good type of methylene blue, the dyeing being done with a small amount of acetic acid, not allowing the tem- perature to exceed 140° F. The fashionable shade of emerald green on cotton and silk stockings is dyed exactly as for the royal blue, but dyeing before mor- danting with a bright acid green shaded with a pinch of Indian yellow, then wash and mor- dant as previously described. Afterwards again dye at 110° F., but using basic dyes to produce the shade, usually a mixture of bril- liant green crystal — a most common dye, and a basic yellow. Dyeing Cotton and Artificial Silk The process for dyeing this combination of fiber is not complicated. The dyes most gen- erally employed being of the substantive group, but as artificial silk has a strong affinity for many of this class of dyes, they should be selected only after trial, and to ad- just the dyeing process to reduce this dyeing affinity. KINKS FOR KNITTERS 53 The dyeing temperature should be kept as low as possible, 14 0° F. being sufficiently high. As the exhaustion of the dye baths is incom- plete, it is necessary to work with a pretty strong dye liquor, but this does not mean that strength is to be given by large additions of common salt, which would only tend to "salt- out" color at the expense of the dyeing. As a rule, 10 per cent, of Glauber's salt is sufficient, with 1/2 to 1 per cent, of soda ash and 3 to 4 per cent, of Turkey red oil. Com- mence dyeing at 75° F., and gradually in- crease the heat to 140° F. A peculiar condition is often experienced in dyeing full, heavy shades — the artificial silk taking up the color too strongly. To guard against this it is found an advantage to pre- pare the stockings by soaking for several hours in a tannic acid bath containing 10 to 12 per cent, of tannic acid, heated to 150° F., then transfer the goods to a bath containing 7 1/2 per cent, of tin crystals dissolved with the aid of a little muriatic acid, and finally rinse well. By this treatment the artificial silk is made to lose some of its affinity for the dyes, and the tendency for evenly colored stockings materially increased. Bleaching Underwear In bleaching white woolens with sulphur we find that rinsing after the bleaching in warm water to remove the sulphur smell gives the 54 KINKS FOR KNITTERS goods a yellow cast. Could you give us some information as to how to avoid doing this? We use a hot air web dryer and cannot wait to air goods outside. Mansfield (2240). When bleaching with sulphur dioxide if the treatment with the gas is followed by a re- peated washing in hot water the goods natur- ally become yellower, as an oxidation of the material takes place. This can, however, be avoided if the washing in hot water be fol- lowed by a rapid treatment in a weak bath of ammonia or carbonate of soda. This neutral- izes the sulphurous acid present in the wood and avoids to a great extent the formation of the yellow color. Umbria. Defective Knitting We are sending you a sample of knit goods made of No. 18 three-ply spun silk yarn. This swatch shows particular defects, forming a sort of oblong ring where the yarn seems to be finer. As the silk runs the long way in the swatch we cannot see how defective yarn could form a small circle from several layers of yarn. We wound some of this yarn, form- ing these rings, on a blackboard, but cannot find cut places in it where the rings were formed. Uneven yarn should show in the swatch thick and thin places in the same di- rection as the yarn is running, but not in the form of rings. We would like to have your opinion as to whether these rings are made from defective yarn or poor work on the knit- ting machine. Fairview (2458). This fabric was made on a spring needle flat frame. The defect was caused bv not KINKS FOR KNITTERS 55 pressing hard enough to clear all needles, thereby holding more than one stitch on cer- tain needles. Perhaps the needle plates are loose enough to allow play in the needles, in which case the presser bar will only press needles back instead of closing the beard. Trenton. Bleaching Silk Hosiery- Please send us a receipt for bleaching silk hosiery. We are at present bleaching mercer- ized and cotton hose with chloride of lime and having very good success in this line, but have some silk hose that we wish to bleach, and would thank you to give us a formula for same. Elcot (2199). Silk hose to be made ready for bleaching should be thoroughly cleansed with a light soap boil, care being taken that all soap is afterwards completely removed by a good wash. Successful bleaching can only be ac- complished where the silk is clean. Silk may be bleached by different processes, the most common being either by the use of permanga- nate of potash and bisulphite of soda. It may also be bleached with either peroxide of hy- drogen or peroxide of sodium. The permanganate process was formerly very much used for bleaching all kinds of silk goods and when the details are given atten- tion, the results are very good. The following quantities are for a small kettle holding suffi- cient water to accommodate 20 to 25 pounds 56 KINKS FOR KNITTERS of silk hosiery. To such a bath dissolve 6 ounces of commercial permanganate of potas- sium and add 1/2 pound of Epsom salt. The hosiery is worked in this solution until the purple color is nearly removed and the silk has attained a full rich brown color. Lift, wash and work the brown hosiery in a fresh bath containing 6 ounces of a solution of bi- sulphite of soda standing at 71° Tw., together with 1/4 ounce of sulphuric acid, first diluted in a pint of water. Sometimes where the de- posit of brown oxide of manganese is very heavy, a second passage through the bisulphite becomes necessary. Bleaching with peroxide of hydrogen or peroxide of sodium is perhaps the best method for general use. Peroxide of hydrogen is used full strength (3 per cent.) as supplied by the chemical works. The silk is immersed in the solution in suitable wooden tanks without any iron or other metal in contact with the bleach solution. This solution must be made slightly alkaline with ammonia. Keep the silk well under the surface of the liquid, even if a wooden lattice is necessary. Let the bleaching proceed for six to ten hours or longer, over night is the usual practice, and in the morn- ing, lift, squeeze to save the excess of liquor, rinse and finish. If peroxide of sodium is used, it must be added to the bath in small portions at a time, first adding the necessary amount of sulphuric KINKS FOR KNITTERS S7 acid. The following quantities are used for 25 pounds of silk hosiery: 60 gals, water, 5 lbs. sodium peroxide, 8 lbs. Epsom salt The temperature of the bath may be grad- ually brought up to 180° F. if necessary, al- lowing the silk to remain immersed for 6 to 8 hours, afterwards lifting, washing and then carefully put on drying boards. Dumfries. Bleaching Yarn I am having considerable difficulty in se- curing as soft a bleach on cotton yarn for un- derwear as I require. The goods bleached by me knits up wider than that when bleached by an outside concern and also makes the gar- ment appear to have been knit on a coarser gauge machine. Do you think this is due to the method of boiling preparatory to bleach- ing? Which is to be preferred, an open boil or a pressure boil? My yarn seems to possess a slight harshness or scroop which I am un- able to detect in the yarn that comes in from the outside. I enclose a sample of knit goods bleached by my process and one bleached by an outside process. Both pieces were made from yarn bleached in the skein. I give the yarn a regular caustic boil at high pressure and use the slow method of bleaching. I know the pressure boil is superior to any other for many purposes, but I am inclined to think an open kier boiling is better for this kind of work. I use regular softener in the finishing. Do other bleachers get better results with something else ? Flow can I increase the elas- ticity? Landrum (2280). 58 KINKS FOR KNITTERS The sample bleached by "Landrum" is quite harsh and this harshness is due to too much alkali either in the boil or in the finish- ing of the soap. If the yarn is taken from the dryer before it has time to thoroughly cool it will have a tendency to spoil the elasticity of the webbing. Mohegan. If "Landrum" will reduce the caustic by 2 per cent., make up with 3 per cent, of Soda Ash, add 1 1/2 per cent, of good castor oil soap, work the mixture 2 hours at 150° F., then bring to the boil and work 6 hours using a centrifugal pump for circulation and using bleaching liquor that has been treated with soda ash and sour off with muriatic acid, I am sure that he will get the yarn so that it will not have a harsh handle, but will feel much softer and fuller. Parma. Seaming Sweater Coats Will you please advise us what is the best method for the seaming together of what is known as the Shaker sweater coat, also the Jumbo stitch sweater coat. We refer to the cuffs, collars, sleeves and sides. Marcus (2277). The majority of knitting mills are finishing their Shaker coats by hand, whereas for the seaming up of the sides of Jumbo stitch sweat- ers that are knit front and back separately, a special sweater overseamer may be used to KINKS FOR KNITTERS 59 good advantage. Shaker coats are generally made without side seams. Some are using the sweater overseamer for the seaming-in of the border, having provided a firm edge by means of a Merrow machine to the body cut open in front. The hemming is best done on a circular looper and the putting in of the sleeves on a flat bar looper. Max Nydegger. Streaks in Hosiery, Variation in Sizes and Number of Operatives Required Enclosed is a sock manufactured of 2/3 2s combed peeler mercerized in the cuff, 2/40s in the body, 2/50s in the heel and toe and l/60s in the splicing. We would like to know the reason for the streaked effect. Some of our people think it is caused in the mercerizing, while others claim that a running of the single thread with the double thread is bound to show a difference in the dyeing. Kindly ad- vise us as to the real cause, also your opinion upon running single and double threads to- gether in the same sock. We are also having considerable trouble in keeping our sizes even, as the machines set on one size start off in the morning and before noon they run from 1/2 to an inch larger. Kindly explain the cause of such a variation. Also inform us as to the number of machine men and helpers required to operate 14 Paxton & O'Neil plating ma- chines, and 39 Mayo model A and model C ma- chines, 14 Wildman ribbers and 10 record loopers. Summit (2248). I find that a plain lisle yarn is used as rein- forcing in heel and toe and a single soft yarn 6o KINKS FOR KNITTERS as splicer. Yarn not mercerized will not take the same color in dyeing as a mercerized yarn. The process of mercerizing, especially the caustic bath, removes all vegetable oil and acts as a mordant by opening the fiber and making it more susceptible to the dye. To prove this put a common lisle stocking in with the mer- cerized lot when dyeing and the difference in color will be plainly noticed when finished. I think the trouble can be overcome by using mercerized cotton, and feel sure no trouble will arise with streaks except possibly in the splicing. I do not think a single yarn can get as much luster as a double yarn on account of not being able to stand the tension in the process. I understand that tension plays a very important part in adding to the luster. I have never had any trouble with varia- tions in size, except in winter, when in the morning the machines were cold and would knit tight and naturally make short goods, but they would get back to their normal state again as soon as they got warmed up and run- ning smoothly. It is possible that the dog on the chain ratchet is skipping occasionally. This will cause the goods to be long. One opera- tor, a girl, should run two knitters and do her own topping. Two good fixers should be able to handle the machines and keep them in re- pair. On ladies' goods, one operator should run from 10 to 15 knitting machines. Cipango. KINKS FOR KNITTERS 6l Blue Spots on Bleached Knit Goods I enclose sample of our knit goods which are bleached in the roll by the peroxide proc- ess and which show numerous small blue spots scattered irregularly through the goods. We are having a great deal of trouble with these spots, nearly all of our goods showing more or less of them, and would like to have your opinion as to the cause of and remedy for the difficulty. Nixon (2427). I can think of nothing in connection with the peroxide bleaching process which would give such unfavorable results. I knew of an instance where similar trouble was encoun- tered, and after careful investigation we found that it came from attempting to do the dyeing in close proximity to the bleaching Appar- ently very small particles of dyestuff floating in the air would settle on the top of the liquid in the bleaching vats and cause spots such as appear in this sample. Separation of the proc- esses put an end to the trouble. This might be worth while investigating. Caliatura. The trouble which "Nixon" is experiencing is very peculiar, as the peroxide process is su- perior to the other processes in that there is less trouble from machinery and plant equip- ment. I assume from the inquiry that the trouble arises in the bleaching process, as 'Nixon" does not state whether he is using a little blue after the bleach to heighten the color of the goods. If the spots are caused in the bleaching process it is evident that some- 62 KINKS FOR KNITTERS thing comes in contact with the peroxide which acts as a soluble agent, and that the spots are then distributed through the goods. I would advise "Nixon" to examine all parts of the vats to see that the connections are right. There may be a defect in some joint where a little graphite or some other sub- stance is being dissolved by the peroxide and carried away by the liquid into the goods. Or it may be caused by the marking of the goods. Does "Nixon" use blue crayon for marking the rolls as they are brought from the machines? I have known this to be the cause of a lot of trouble, especially if they are the soft crayons, which is distributed between the threads to a greater or less degree according to the pres- sure used. This color is made soluble by the bleaching solution. I would suggest finding out where the spots first appear. We at one time had a lot of trouble with spots appearing on our goods and upon investigation found that the dust and specks were falling from the floor above, which had been used for dyeing. After put- ting in a new floor th3 specks disappeared. If this does not remedy the trouble I would advise "Nixon" to look to his labels and the packing of the powders. Is there any other work being done in the same room where blue is being used? Is there any liquid used to clean out the boilers that would have any ef- fect on any of the vats or materials being KINKS FOR KNITTERS 63 used? Examine the vats and see that the lin- ing is all right. Look at the water anl steam and also the mixing of the peroxide in the bath. If a blue is used after the bleach, the trouble may arise there, for there are blues that will spot the goods, no matter how much care is taken. Delco. I have read with interest the replies to the question ("Nixon" 24 27) regarding blue spots on knit goods, and take this opportunity of giving a few remedies that overcame this same trouble for me. I had prepared skeins for the knitting room and found when knitted that blue specks would appear on certain parts of the stocking. I started to trace the trouble and found that when the men handled these skeins they rubbed them against their blue overalls, which stained the yarn blue. I have trucks which are used exclusively for bleached goods. It is a bad practice to do the bleach- ing and dyeing under one roof. All the dye- stuffs are weighed outside. Barton. We have read with interest the reply to the question from "Xixon" (2427) regarding blue spots on knit goods, which appeared in the February issue. We are interested in tbis for the reason that we are having the same trouble and have been unable to locate the cause. We note the suggestions made, such as bleaching near blue dyeing tub, using hhie 64 KINKS FOR KNITTERS after bleaching, marking the goods with blue crayon, dropping of specks from the floor above, or steam from boilers. We thought that possibly our investigations might be of interest to "Nixon". We have had special yarn made using all colors of soft crayons that the cotton mill uses in marking the roving, that is, we used a lot of it in spinning a number of cops and found that they practically all bleached out, and those that did not were not marked with the blue color which was giving us trouble. We use no blue whatever in our process of bleaching, either before or after. We use no blue of any shade in our plant, the only colors we manufacture being bleached white and stained Egyptian goods. Our bleach house is entirely separate from the dye house. We have placed on samples of cloth all the differ- ent colors that we use in making Egyptian, have stained our cloth with oil used on the machines, oiled the machine so that it would run a lot of dirty grease onto the cloth. In fact we applied everything that could or could not come in contact with the cloth in process of manufacture, but none of them pro- duced the blue color. Our vats are made of wood and heated with a lead coil, the solution coming in contact with nothing except wood or lead. The steam in the boiler does not escape into the liquor, the coil being continuous and tight. The water KINKS FOR KNITTERS 65 used in mixing the peroxide solution is all fil- tered through a Hungerford & Terry filter. The graphite pencils used in marking the end of the rolls do not produce the blue color. We have come to the conclusion that this blue must get into the yarn before we receive it. The mill manufacturing the yarn has taken cotton from the bale and kept it sep- arate in the various processes, watching closely every operation to see that it did not get mixed with black flyings, running it when they were not making anything but peeler yarn, yet we still had the blue spots in the goods. We have finally come to the conclu- sion that the only sure way of eliminating the trouble is to bleach xhe lime. This removes the spots completely. We also had trouble with pink spots, as well as blue, but we discovered these were caused by scarlet felt bobbin covers. The scarlet fly- ings from the bobbin covers would be carried by the yarn into the cloth, and the color would bleed, causing the pink spots. We took several single fibers, placing them at different points in the cloth and put them in the bleach, laying a piece of cloth on top >f it. The scarlet from a single fiber would bleed making a pink spot on the cloth to which it was applied. It would also run into the cloth lying next to it, making two spots. We elim- inated the pink, but could not eliminate the 66 KINKS FOR KNITTERS blue. These suggestions may be of some bene- fit to "Nixon" and save him a number of ex- periments. Delaware. Terms Used in Knitting I would like to have you give an explanation of the following knit goods terms: Swiss rib, Norfolk and shaker knit. Norfolk (2407). A Swiss ribbed knit garment is slightly dif- ferent from regular stitch. A special cam is used in the cylinder to hold down more needles than ordinary. This makes the cyl- inder wales more prominent. In nearly every case needles are left out in front and back for a number of inches. This gives the effect of stripes. There are many so-called Swiss ribbed goods on the market, but not one in five is the real thing. Most people believe that because a garment is a light weight and knit on a fine cut frame with needles left out, it is a Swiss ribbed garment. A knitting machine has to be specially prepared to make it. I cannot explain the word "Norfolk," unless it is a trade mark or something to distinguish one sweater coat from another. These new names for sweater coat stitches crop up quite often. "Shaker knit" is derived from the heavy goods knit by hand by the Shakers in New Hampshire, with long bone knitting needles. Later on they were made on circular knitting frames. Shaker knit stands in about the same KINKS FOR KNITTERS 67 class as Swiss ribbed, as far as the real Shaker knit is concerned. Up to a few years ago, I knew of 'Shaker knit" goods made in Brooklyn, N. Y., and Philadelphia, Pa. These were made on anything from a hand knitting machine to a twenty-inch circular latch needle machine, cut three needles to the inch. An- other case I have in mind was as near the real thing as possible. The goods were made in a sweater shop in a New Jersey city and all knit by hand, using the long bone needles. Trenton. A Norfolk sweater is one made along the general lines of a Norfolk jacket, namely, with a box pleated and belt effect. The stitch may be changed in various ways to simulate pleats. I do not«think there is any particular stitch called "Norfolk," but that the name sig- nifies a combination of stitches that produces the Norfolk effect. Tyrone. The word "Norfolk" is applied to any gar- ment either knitted or woven where the coat contains a pleat on both sides of the coat, back and front, with a belt around the waist. It is not a trade mark, simply a trade name used by both knitters and tailors for garments of this cut. It is worn by men, women and children. There is no such thing as a "Nor- folk" stitch in knitting sweaters. When a gar- 68 KINKS FOR KNITTERS merit is made up in this style it makes no dif- ference whether it is a shaker or any other stitch. Hawick. Meaning of Knitting Terms and Adjusting Machine for Good Plating What is the meaning of the term "knitting point" ? If the cap of a circular knitting ma- chine was not set in the right position, would this interfere with good plating? Casma (2447). The term "knitting point" refers to that point where the completed stitch falls off the needles, or in other words, the cast off. The dial and cylinder do not cast off together; the cylinder stitch is formed and released before the dial stitch is cast off. . The dial cap of a circular frame must be in an almost exact position for perfect plating. There are several styles of frames that use a longer dial stitch cam, thereby holding the dial stitches with latches open until the cyl- inder stitch has released. Let the dial run as far back as possible v.ithout dropping stitches. There are many helps, such as tension on yarn, location of hole in yarn guide for back thread, position of yarn guide, smooth needles and many others. Try a colored yarn if using all white to show up the poor plating. Trenton. KINKS FOR KNITTERS 69 The Scrooping of Hosiery BY HERTFORD There have been a number, of methods sug- gested for imparting a scroop or silk-like crunch to dyed hosiery, more especially when this hosiery is made up of mercerized cotton yarns. The scrooping process is carried out as a subsequent operation to that of dyeing, and is in reality a final process of finishing. The methods which have generally been sug- gested are those involving the use of various organic acids such as acetic, lactic, tartaric and formic. In fact, almost any acid acting on the cotton fiber and allowed to dry will produce a silk-like crunch to the material. In the case of the stronger mineral acids, such as sulphuric, hydrochloric and nitric, the action extends too far and although a very decided silk-like crunch is developed, the cellulose of the fiber is attacked to such an extent as to cause chemical disintegration, resulting in the tendering or complete destruction of the cot- ton material. The organic acids mentioned above do not have the same deleterious effect in tendering the cotton fiber, but if used alone they also do not produce sufficient scroop to make the proc- ess really worth while. If, however, the or- ganic acids are employed in connection with a soap bath, it has. been found possible to pro- duce quite a satisfactory scroop without ap- parent injury to the strength of the fiber. The JO KINKS FOR KNITTERS cause of the scroop produced on cotton by this action of acids is probably a certain hardening of the surface of the fiber so that when it is bent it produces a crackling or crunching sound. This hardening may be enhanced sometimes by the use of a little glue or starch solution in connection with the acid and soap treatment, though these substances are also liable to stiffen the material. In cases where such a stiffening effect is not desired, their uses would not be possible. The character of the yarn also has consid- erable to do with the degree of scroop which can be produced by chemical treatment. Mer- cerized yarn can be scrooped to a greater de- gree and with more readiness than unmercer- ized. Soft single ply unmercerized yarn can hardly be scrooped at all, whereas hard twisted and lisle unmercerized yarns can be given a fair amount of scroop. The degree of scroop is also influenced by the heat used in the drying of the material. It is well to dry as hot and as quickly as possible, as these conditions will tend to harden the surface of the fiber to a greater degree and thus produce a more pronounced scrooping effect. A number of recipes for cotton, more especially mercer- ized cotton, have been suggested and the fol- lowing includes some of these: (1) The dyed goods are passed through a soap bath containing 1 oz. of hard soap per gallon. The goods should be worked in this KINKS FOR KNITTERS J I soap solution until thoroughly impregnated and at the temperature of about 140° F. The goods are then removed and the excess of liquor is either squeezed out or the goods are placed in a hydroextractor and then without rinsing worked in a second bath containing 2 1/2 ozs. of lactic acid and 3 ozs. of caustic soda per gallon. The goods are worked in this bath for 20 minutes at a temperature of 140° F. and then hydroextracted and dried without rinsing. (2) The soaping of the material is carried out as above described, but the second bath consists of 1 oz. of formic acid per gallon, the material being worked therein for 20 minutes at the room temperature and then hydroex- tracted and dried without rinsing. (3) It is claimed that a permanent and pro- nounced scroop can be given to cotton by treating the material with a soap bath as above described and then giving a cold bath containing 1 oz. of tartaric acid per gallon, re- moving the goods after 15 minutes, hydro- extracting and drying without rinsing. A greater scrooping effect can be produced if sizing materials are added to the acid bath which may then contain 1 oz. of tartaric acid, 1/6 oz. of glue and 1/5 oz. potato starch. It is said that the effect can be still further en- hanced by treating the goods first with 2 to 3 per cent, of tannic acid and 1 to 1 1/2 per cent, of antimony salt and then soaping and treating with tartaric acid as just described. J2, KINKS FOR KNITTERS (4) According to a German Patent 242933, mercerized cottons may be scrooped in the following manner. The goods are first soaped as usual, squeezed out or slightly rinsed, and then treated in one of the following four baths, after which they are wrung out or hy- droextracted and dried without rinsing. (a) 2 1/2 ozs. of lactic acid and 1 oz. of soda ash per gallon. (b) 1 oz. of lactic acid and 2 ozs. of so- dium lactate per gallon. (c) 3 ozs. of tartaric acid and 2 ozs. of soda ash per gallon. (d) 1 oz. of tartaric acid and 1/2 oz. of sodium tartrate per gallon. In case the goods have been dyed with sul- phur dyes, it is said that this process not only gives a distinct scroop but also protects the dyed material from subsequent tendering. (5) Another process which has been sug- gested for the scrooping of dyed cotton ma- terial is to work in successive baths of calcium acetate, soap and acetic acid in the following general manner. Run the goods for 15 min- utes at 110° F. in a solution of calciurrf ace- tate of 7.9° Tw. Squeeze lightly but do not rinse. Then work for 15 minutes at 120° to 140° F. in a bath containing 40 per cent, of soap on the weight of the goods. Again squeeze lightly or hydroextract and pass into a cold bath containing one part of acetic acid to 10 parts of water. Finally squeeze and dry without rinsing. KINKS FOR KNITTERS 73 (6) Another process which has been sug- gested is the use of boric acid in the following manner: One hundred pounds of the cotton goods are worked in a bath containing 16 to 20 pounds of boric acid for 1/2 hour at 70° F. The goods are then hydroextracted and dried without rinsing or the effect can be enhanced by using two baths as follows: First, working the ma- terial in a solution containing 1 1/2 ozs. of soap per gallon, hydroextracting and second passing into a bath containing 1 1/2 ozs. of boric acid per gallon, then hydroextracting and drying without rinsing. Bleaching and Shrinking Underwear Garments Is it possible to bleach underwear all made up without the collar and buttons and button- hole stays on? If so, what is the simplest process for cotton and linen? Can under- wear be shrunk made up as mentioned above, that is, wool, worsted, cotton and linen, and what would be the simplest process? Montville (2281). Underwear can be bleached in shirt lengths sewed across the shoulders and with the sleeves sewed in, but not with the neck cut. If the neck is cut out the bleaching will pull the garment out of shape. I have found the following process to be a good one for cotton and linen: Boil in caustic soda at 2 per cent. for 6 hours, rinse thoroughly after boiling. 74 KINKS FOR KNITTERS Then give the goods a chloride of lime bath at 2° Tw. for one-half hour. Rinse again and then sour with oil of vitriol at 1° Tw. for 15 minutes. Rinse again. Soap in a laundry ma- chine and rinse thoroughly, extract and dry. I have found it more practical to bleach in rolls. A simple process of shrinking wool, worsted, cotton and linen underwear would be either by steaming or hot water baths. If the goods are to be steamed, an air tight room would be necessary, leaving the goods in the room for three to five minutes with a steam pressure of about ten pounds. If the hot water bath is used, I would advise leaving the goods in the hot bath at 110° F. until thoroughly saturated, then extract and dry. Mohegan. Knitting Silk Plated Coats We want to make up a worsted and silk plated knitted garment that can be brushed and will have the appearance of a silk coat with the desired luster. Can such a coat be made on a five gauge machine, and can it be made with woolen and silk yarns instead of worsted and silk? Also please advise which yarns are best for the purpose and what the cost would be. Knitter (2479). A silk plated coat can be made on a five gauge machine, but the result would be a heavy and expensive garment. A five gauge would be almost a jumbo stitch, no matter what cut of cylinder or plate is used. I as- KINKS FOR KNITTERS 75 sunie that "Knitter" is using circular ma- chines. If this garment is to be brushed on the outside a soft twist silk should be used and a soft twist means trouble. Fiber silk causes more trouble and waste than natural silk, but it can be made to run. A good grade of woolen yarn should answer as well as wor- sted. If this coat is to be made with a plain stitch great care should be used in plating, otherwise the silk luster will be lost. On fiber silk more or less tension is generally used to straighten or lay the silk in the right position as it leaves the yarn guides. I have never heard of brushing such a coat, but that does not mean that it cannot be done. The ordinary brushes would hardly do, even with a soft twist silk. I remember having seen a coat on the market at one time, made from a worsted and fiber silk, with a tuck stitch effect in colors. This was made on a 12- gauge machine, five needles to the inch. The face of this garment was silk and being made with a tuck stitch, every other feed was silk, saving half the silk. All of these garments were made in two colors. With black wool and white silk the silk would show on the face in vertical stripes when slightly stretched. With the plain stitch these stripes would not show. The tuck stitch also gave more weight. It would be difficult for me to say which yarns are best for the purpose, as I do not know the price or the weight of the garment. j6 KINKS FOR KNITTERS The yarn should, however, be a three-ply, say a 3/3 4s worsted and a 3/16 silk. Trenton. A silk plated and brushed coat can be made on a half -cardigan stitch. Use a l/16s wor- sted and a 11-end organzine silk. To make the coat from woolen yarn and fiber silk on a 5-gauge machine, it is advisable to use a 24s wool and a 150s fiber. This makes a much better looking garment than using a 16s wor- sted and 11 end organzine. "Knitter" will find with proper tensions on the fiber silk he can make a much better garment than with or- ganzine silk. I do not mean by this that it is better to use fiber than silk, but I do say that by giving the proper tensions on the machines, which I judge to be flat bed, wood fiber and wool will work very well together and will not have the tearing effect on the garment as do worsted and silk. Napping or brushing cannot be done on a silk plated garment. Good results can be ob- tained after the goods are knit by placing them in a cylinder vat or washing machine, adding about 5 gallons of soft soap to 15 gallons of cold water and letting this work for about two hours or until the goods feel spongy. Then remove goods and run them through a dryer. This method gives the appearance of brushing and does not have the tearing effect caused by using the brusher. One concern making athletic goods and also KINKS FOR KNITTERS J? cloth for ladies' and gents' suitings both on spring and latch needles is using the above method to obtain the brushed effect. This concern uses 2 wool to 1 silk. The goods after going through this process have a silk luster which cannot be obtained on a brusher. Taconia. Preventing Streaks in Light Colored Knit Goods I enclose a small sample of knit goods which you will notice is streaky in the pink. I have met with this difficulty several times and have not found anything that will take the dirt or streaks out of the yarn without spoiling the color. If you know of any kind of a chemical that will clean woolen, worsted and merino yarn I would like to know of it. Hunter (2246). I have had this same difficulty when knit- ting light colored yarn and have usually found that it is dust which has got on the yarn while being wound, or in bundles which were not properly packed or taken care of in the yarn room. I have never found a remedv for the trouble after the yarn is knit. I have tried bleaching it out in white goods without get- ting the desired results, and have also tried several solutions for removing the spots, but without success. The only advice I could give would be to see that the yarn is clean when taken from the bundle, that clean hands handle it, and that the winding and knitting machines are clean. Bristol. yS KINKS FOR KNITTERS Stains on Knit Goods We are enclosing a piece of knit goods showing brown stains. These stains get on the goods for only one or two pieces directly on the top in the kier. The kier has outside vomit pipes which connect to a perforated pipe in top inside, which distributes the liquor over the goods. We use a solution of 22 lbs. caustic soda, 15 lbs. concentrated ash and 10 lbs. chip soap to boil 1,400 lbs. goods for 7 1/2 hours. We rinse our goods twice with fresh water from the top. Please advise what is the cause of these spots and what to do to prevent them. Croydon (2242). The stains on the samples submitted may be caused by soap chips being cut in the boiling process and the residue of fat and dirt perco- lating through the blow pipe, leaving the sedi- ment on the goods on the top of the kier. This is one cause of the stains. Another possible cause is dirty kiers, and not too clean water, with possibly dirty boilers. This is indicated by the fact that the stains appear only on the top of the kier. I had the same trouble a few years ago in a piece bleaching plant. I would advise "Croydon" to watch each kier as it comes out, and to use the following method: First, whitewash the kiers with a strong solution of lime wash. This should be repeated after every boiling if the stains keep appearing. Second, cut out the soap chips, in- crease the caustic soda to 25 pounds, the soda ash to 20 pounds and boil the same length of time. If the goods come out harsh, make a KINKS FOR KNITTERS 79 solution of soap liquor and pass the goods through the machine with about 20 pounds of solution to 100 gallons of water, adding a little blueing to heighten the white. This will give the goods a softer feel than if they were boiled with the soap chips. Third, see that the goods are covered with burlap or sacking in the kier and properly weighted to hold the sacking down. Fourth, if any compound is to be used in the boilers, or any chemical for purifying the water, see if the quantity can be reduced to help keep down the scum in the boiling. If the above directions are carefully followed I am quite sure all stains will dis- appear. Dulcimer. Hosiery Boards Please give us what you consider to be the best treatment of hosiery boards for use in the Philadelphia Drying Machine Co.'s dryer on ladies' seamless silk hose. We are troubled with "clouds" or spots in the silk. Fairmont (2319). In the first place we would suggest that "Manufacturer" dry the goods at a lower tem- perature than at present. He must do this by partly closing the valve which admits the steam to the heating coil of the dryer. If he finds that the low pressure steam gives him the desired, results in drying he might put a reducing valve in his steam supply line, so that it would only be possible for the dryer to get 80 KINKS FOR KNITTERS a steam supply at the pressure which has been found to give the best results. It might also be well for him to see whether or not too much softener has been used in the dyeing and finishing of the hosiery. We manufacture a great many boards for various hosiery concerns and when these boards are to be used for silk goods they are given a special treatment. This includes singeing, treatment with our special prepara- tion, handling on special machinery and after- wards hand finishing. This results in a par- ticularly high class board which is very smooth. — Philadelphia Drying Machinery Co. Uneven Knit Goods I am sending you with this inquiry a sample of our knit goods bleached in the roll. By holding it up to the light you will notice that while the wale runs perfectly straight length- ways of the rolls, the rows of stitches are twisted out of shape so as to occupy a diagonal position. The goods are knit on a 16, 17, 18, 19 and 20 inch machine, 14 cut, and the goods are defective from all of them. These goods are apparently all right so far as this defect is concerned when they come from the knitting machine, but the imperfection shows up in the cutting room after the goods are bleached. We use horizontal pipes for drying the goods. "While it looks as if the trouble was caused in the bleaching process, still we would like to have the subject investigated thoroughly and get the opinions of knitters as to the cause and remedy. Haraba (2438). KINKS FOR KNITTERS 8 1 It is evident from an examination of the sample of knit goods submitted, that the trouble arises in drying after bleaching, and is due primarily to uneven tension exerted on the goods at the moment actual drying takes place. Such a condition may be due to one of several causes: Allowing the goods to feed to the spreader while in a slightly twisted condi- tion, or failing to get an even tension on the first layer placed on the roller: or by "brake ropes" often used to prevent a too free deliv- ery from the drying pipe. While it is impos- sible to state the exact cause of the trouble, it is very important to avoid stretching the goods unnecessarily. Where any tension whatever is exerted on the goods it should be maintained uniformly. Weybosset. I do not see how the uneven knit goods can be caused in the bleaching process, unless the goods are unrolled and handled very roughly. I am firmly convinced the defect is caused by pulling the goods over the horizontal piping for the purpose of drying. ' Haraba" will no- tice in drawing the goods off the roll over the piping that the two sides have a tendency to pull tight, leaving the center of the material in a baggy condition. This would naturally cause uneven goods. He should examine the first pipe or probably a few of the front pipes which the goods strike first when they are in a wet condition to see if there is a roughness KINKS FOR KNITTERS that would tend to increase this drag- and draw the goods out of shape. This is liable to hap- pen if there is considerable tension as the cloth is stripped from the roll. The tension will be increased if there is any resin used in the bleaching solution or if the bleaching soap contains resin, which makes goods rough while they are in a wet state. When they are pulled over the horizontal pipes this roughness causes the goods to pull. To overcome this drag rub the pipes with an oily cloth, with not too much oil on it, as the goods are pulled over the pipes. This will ease the drag. If this does not remedy the diffi- culty put a brass sleeve over the pipes to work loose so that it will turn around with the pull- ing of the material. Keep a watch on the goods to see if this drag is the cause of the trouble. If this does not overcome the diffi- culty I would advise installing a different dryer. I would also advise using a wire when commencing to pull the goods over the pipes, threading the wire through both sides of the goods. This will help to. prevent one lap dragging before the other. Use a brass or strong copper wire for this purpose, but brass is preferred. Dulcimer. The slant in the sample submitted is no doubt caused in the process of bleaching. "Haraba" does not state the kind of machin- ery used in bleaching, so that it is difficult to KINKS FOR KNITTERS 85 state -where the trouble arises. I have come to the conclusion, however, that there is too much tension and drag on the guides. Rolling the cloth thicker on one side than on the other would cause it to twist out of shape. Mohegan. Knitting Heavy Yarn and Making Good Elastic Fabric What is the heaviest yarn that can be knit on a 10-cut rib machine to good advantage, w T ith 3 6-gauge needles and 24-gauge hook for cylinder and regular 3 6-gauge dial needles? I am trying to run 10 1/2 yarn and the goods appear full of holes. Can you suggest a remedy? I would also like to have you advise me as to the best way to set a knitting ma- chine to get a good elastic fabric. Saxon (2443). The heaviest yarn that can be run on a 10 cut frame successfully, depends on how tight the goods are to be knit. The sample enclosed with the gauge of needles used and number of yarn, should run well, provided good yarn is used. Still a No. 12 yarn might do as well and run without trouble. The hole in the sample is caused by a knot, which shows that the knots are either too large or the hooks too small, or perhaps the yarn is poor. Try a flat knot. If "Saxon" does not wind his own yarn, catch the big knots in the stop motion strippers. Try the knots to see if they will slide through the 84 KINKS FOR KNITTERS hooks freely. If not, change the hooks. The sample shows either a long stitch or that the cam is holding down too many needles; the dial needles seem to pull back too far, as the distance between wales shows. The wales ought to be close together for that cut and yarn. In order to get a good elastic fabric run the dial as low as possible and make the stitch and all changes with cylinder needles. Let the dial cap run as far back as possible so that the cylinder stitch will be formed and released before the dial stitch casts off. On the style of frame mentioned the dial should cast off about five needles after the cylinder needles release. Trenton. It is my opinion that the hole in the sam- ple of knit goods submitted was caused by a knot in the yarn. The range of yarns that can properly be knit on a 3 cut, latch needle rib frame, runs from a single 10s to 18s. I enclose sample swatch of 10s carded and 12s combed knit on a 10 cut frame with good results. We use 24 hook needle in the cylinder and 3 6 hook needle in the dial, 3 6 gauge needles. Caliatura. Sizing* Compound for Silk Yarn Can you send me a formula for sizing or otherwise treating silk yarn to facilitate the knitting of the same. Tokio (1270). KINKS FOR KNITTERS b It is presumably spun silk-waste yarn to which the inquiry refers. Any treatment of the kind is unheard of in England where the whole object of all parties concerned is to pro- duce for knitting purposes the fullest, bulkiest yarn possible. Consequently it is difficult to understand what the inquirer would be at. Supposing him to want a soluble form of starch which can be easily applied and easily dissolved out after knitting, a silk man of great experience suggests rice water; the same that is used to hold together raw silks in the East; the least adhesive of starches. A fin- isher with more claim to know starches and less to know silks, suggests hard-boiled dex- trin; partly because it would assist to give the goods the 'scroop" which some customers de- mand. Without more knowledge of the in- quirer's circumstances and intention it is hardly possible to give more information either as to the composition or the machines. Argus. Mill Wrinkles in Knit Goods In fulling knit cloth we are having some difficulty because of the roping of the pieces. The goods stick together, although we open them while in the wet stage. We find that the crease caused by roping remains in the cloth after it is dried and finished. Is there some method to prevent the roping in the fulling mill, or to remove the crease after the cloth is finished? For soaping purposes we use a 86 KINKS FOR KNITTERS box on top of the fulling mill with a faucet directly above the solid roll. In front of the rolls the soap runs on the cloth from a 3/4- inch outlet in an even stream which gives the goods uniform soaping. We use one pound of soap to each gallon of water boiled 2 1/2 to 3 hours, when the soap is entirely dissolved. Of this solution we use 3 quarts to each 6 1/2 or 7 pounds of cloth. When soaping, we have the trap up, running this way from 10 to 15 minutes. By this time all the soap has run down on the cloth. After this we lower the trap and put on the required weights and then begin fulling. Running this way for 1/2 hour, the roping begins and here also is where our difficulty begins. Dexter (2409). A knit fabric suitable for men's wear to be fulled in a rotary fulling mill would have to be very carefully handled to prevent wrinkles. Its being woven in tubular form would cause it to rope and if the goods were run for some time wrinkles would be sure to show when fin- ished. Ordinary woolen goods that have a tendency to wrinkle or rope are best fulled in the rotary fulling mill and fulling stocks. The lulling stocks are extensively used in England and Scotland and I know of no better method of preventing mill wrinkles than frequently shaking the goods out and fulling alternately in the rotary mill and stocks. In fulling a fabric like the sample sub- mitted, I should first soap down as stated, and run for only half the time required for the full amount of fulling. I would then shake out and fold the pieces neatly and place them in KINKS FOR KNITTERS 87 the fulling- stocks, so that the feet kick across the wrinkles, or in a woven fabric across the warp. Folding the goods placed in the stocks would have a tendency to shrink them length- ways, probably as much as in the rotary mill. In fulling in the stocks the goods are on view during the whole process and can be readily examined without stopping the machine or drawing the goods out. In the woolen and worsted trade there are a few processes and machines for removing or covering up mill wrinkles, but the fulling stocks are the best prevention that I have found during thirty years in the finishing of woolen goods. Why stocks are not more ex- tensively used in the American trade I cannot understand. There are very few English mills that have not got one or more of these machines. It was once my privilege to be shown over a fin- ishing plant that had eighty-five of these ma- chines installed all of modern make, the feet kicking somewhere around 120 to the minute and turning out fine work upon all kinds of goods I see no reason why a fabric such as this sample could not be turned out of these machines in perfect condition. Pinetree. Fuzziness on Silk Hose We are enclosing two socks. One is new, while the other has been worn and washed once. Could you explain the reason for the fuzziness on these socks? Agram (2384). 00 KINKS FOR KNITTERS The fuzziness on the silk stocking is caused by using a strong alkali in the boiling-off proc- ess before dyeing and knitting, which causes the fibers to open up too much, giving a fuzzy and specky appearance which is covered up somewhat in the dyeing process. The best way to boil off silk is to use a good soap and water, or better still, the soap foam degum- ming process. Silk hose should be washed carefully. The best way to wash such goods is to use an olive oil in cold suds, rinsing in clean water in which a small quantity of salt or vinegar has been added. This acts as a mordant. Wring as flat as possible, let dry in the shade and then press cold. A strong alkali, such as potash or chloride of lime has been used in washing the stockings. This has turned the color and injured the fiber, causing a fuzzy appearance. Lithonia. Sizes of Boys' Underwear Kindly give us the standard sizes for boys' flat wool shirts and drawers. Quebec (2292). A standard scale of measurements for boys' flat wool shirts and drawers was adopted by the Wholesale Dry Goods Association some time ago. We find, however, that in actual practice some of these proportions were not altogether satisfactory. We have from time to time made slight changes in the scale and are asking our manufacturers to make our KINKS FOR KNITTERS 89 goods according to the following dimensions which have proved to be most satisfactory: Boys' Flat Wool Underwear — Shirts Sizes Width Length Length Sleeve 24 . . . 12 . . 19 13 26 . . . . . . 13 21 14 28 . . . . . . 14 23 15 30 . . 15 . . 25 16 32 . . . 16 . . 27 17 34 . . . . . . 17 29 Drawers 18 Sizes Inseam Back Rise Front Rise 24 . . . . . . 19 . . .... 12V 2 . 10 26 . . . 21 . . 13 ioy 2 28 . . . . . . 23 13y 2 . 11 30 . . . . . . 25 14 12 32 , ... 27 . . .... 15 12% 34 . . . . . . 29 16 13 Me ti's Flat Underwear- -Shirts Sizes Width Length Length Sleeve 34 . . . . . . 17 . 30 19 36 . . . . . . 18 . . 31 20 38 . . . . . . 19 . . 32 21 40 . . . . . . 20 . 32 22 42 . . . . . . 21 . 33 22 44 . . . . . . 22 . 33 23 46 . . . . . . 23 . 33 Drawers 23 Sizes Inseam Back Rise Front Rise 30 . . . . . . 29 . 15 13 32 . . . . . . 29 . 15 13 90 KINKS FOR KNITTERS 34 . . . . . . 30 . . . . . . 16 14 36 . . . . . . 30 . . . . . . 16 14 38 . . . . . . 30 . . . 17 14 40 . . . . . . 31 . . . . . . 17 15 42 . . . . . . 31 . . . . . . 18 15 44 . . . . . . 31 . . .18 15 Fillmore Standard Sizes for Two-Piece Underwear Following - is the list of standard sizes for two-piece underwear which has been adopted by the Jobbers' Association of Knit Goods Buyers. We are publishing it here in response to numerous inquiries for a standard list of this kind: Ribbed — Infants' Size mark — Age A/0 B/l C/1% D/2 FJ/2% Neck 9 10 10 11 11 Chest 14 15 16 17 18 Vest length . . 10 12 13 15 17 Sleeve length 7 8 9 10 11 Arm hole .... 7 7 8 8 9 Ribbed — Children's Size mark — Age 2 4 6 8 10 12 14 16 Neck 11 12 13 13 14 14 15 15 Chest 18 18 19 20 21 22 24 26 Vest length 16 18 20 22 24 26 28 30 Sleeve length 11 12 13 15 16 17 18 19 Arm hole 9 10 11 12 13 14 15 15 Waist bands 23 24 25 26 27 28 29 30 Hip 23 24 25 26 27 28 29 30 Thigh 11 12 12 13 13 14 15 16 KINKS FOR KNITTERS 9 1 Rise band to crotch front 7 2 8 9 9 2 10 10 2 ll 2 12 a *Rise band to crotch back 9' 10 11 ll 2 13 13 2 14 2 15 J Inseam 13 15 17 20 22 24 26 27 Trunk 37 40 44 47 51 54 5S 61 Ribbed — Women's Size mark 34 36 38 40 42 44 Neck 16 16 17 17 18 18 Chest 26 28 30 32 34 36 Vest length 32 32 33 33 34 34 Sleeve length 20 20 20 20 20 20 Arm hole 16 16 18 18 20 20 Waist bands 30 30 30 32 34 36 Hip 32 34 36 38 40 42 Thigh 18 19 20 21 22 23 Front rise 14 14 15 15 16 16 *Back rise 17 18 19 20 22 22 Inseam 27 27 27 28 28 28 Trunk 62 64 66 68 70 72 Ribbed — Boys' Size mark — Age 6 8 10 12 14 16 Neck 13 13 14 14 15 15 Chest 20 21 21 22 24 26 Shirt length 20 22 24 26 2S 30 Sleeve length 14 15 16 17 18 19 Arm hole 11 12 13 14 15 15 Waist bands 24 25 26 27 28 29 Hip 21 25 26 27 28 29 Thigh 10 12 13 14 15 15 Front rise 9 9 10 11 11 12 *Back rise 11 12 13 14 15 16 92 KINKS FOR KNITTERS Inseam 17 20 22 24 27 29 Trunk 44 47 51.54 58 61 Ribbed — Men's Size mark 34 36 38 40 42 44 46 Neck 16 16 17 17 18 19 20 Chest 28 29 30 32 34 35 37 Shirt length 32 33 34 34 34 35 35 Sleeve length 20 21 22 22 23 23 23 Arm hole 16 16 16 17 18 19 20 Waist 30 32 34 36 38 40 42 44 Hip 30 30 31 32 34 35 37 39 Thigh 16 17 18 19 19 20 21 21 Front rise 13 13 13 14 14 14 15 15 *Back rise 17 17 18 19 19 20 20 21 Inseam 31 31 32 32 32 32 32 32 Trunk 62 62 64 66 67 68 69 70 Flat — Children's Size mark — Age ... 2 4 6 8 10 12 14 16 Neck 11 12 13 13 14 14 15 15 Chest 22 24 24 26 26 28 30 32 Vest length 15 17 19 21 23 25 27 29 Sleeve length 10 11 12 13 15 16 17 18 Arm hole 9 10 11 12 13 14 15 15 Waist bands 23 24 25 26 27 28 29 30 Hip 23 24 25 27 29 32 34 36 Thigh 12 13 14 15 16 17 19 21 Rise band to crotch front 7 2 8 9 9 2 10 10 2 ll 2 12 2 *Rise band to crotch back 9 2 10 11 ll 2 13 13 2 14 2 15 2 Inseam 10 14 16 19 21 23 25 26 Trunk 37 40 44 47 51 54 58 61 KINKS FOR KNITTERS 93 Flat — Women's Size mark 34 36 38 40 42 44 Neck 16 16 17 17 18 18 Chest 34 36 38 40 42 44 Vest length 30 30 31 31 32 32 Sleeve length 19 19 19 19 19 19 Arm hole 16 16 18 18 20 20 Waist bands 30 30 30 32 34 36 Hip 40 42 44 47 50 53 Thigh 23 24 25 26 27 28 Front rise 14 14 15 15 16 16 *Back rise 17 18 19 20 22 22 Inseam 26 26 26 27 27 27 Trunk 62 64 66 68 70 72 Flat — Boys' Size mark — Age 6 8 10 12 14 16 Neck 13 13 14 14 15 15 Chest 24 26 26 28 30 32 Shirt length 19 21 23 25 27 29 Sleeve length 13 14 15 16 17 18 Arm hole 11 12 13 14 15 15 Waist bands 24 25 26 27 28 29 Hip 24 26 28 30 32 34 Thigh 14 15 16 17 18 19 Front rise 9 9 10 11 11 12 *Back rise 11 12 13 14 15 16 Inseam 16 19 21 23 26 28 Trunk 44 47 51 54 58 61 Flat — Men's Size mark 34 36 38 40 42 44 46 Neck 16 16 17 17 18 19 20 Chest 34 36 38 40 42 44 46 94 KINKS FOR KNITTERS Shirt length 31 32 33 33 33 34 34 Sleeve length 19 20 21 21 22 22 22 Arm hole 16 16 16 17 18 19 20 Waist 30 32 34 36 38 40 42 44 Hip ...36 37 38 40 42 44 46 48 Thigh 20 21 22 23 24 25 26 26 Front rise 13 13 13 14 14 14 15 15 *Back rise 17 17 18 19 19 20 20 21 Inseam 30 30 31 3131 31 31 '31 Trunk 62 64 66 67 68 69 70 *Where the front and backs of pants are made alike they must both be the length of the back rise as here given, and not one-half the sum of the front and back. Sizes on the rib scale are based on 1 by 1 stitch goods of winter weight and a stretch of 25 per cent, in width is allowed. This allow- ance may be increased up to 30 per cent, as the goods run lighter in weight, or decreased with more rigid fabrics. "Waist band" is measurement of garment when buttoned. Sweater Coat Sizes A committee of the Jobbers' Association of Knit Fabric Buyers' which has been investi- gating the question of standardizing sweater coat sizes, made a report at the recent meet- ing of the association in New York, and rec- ommended that the following sizes be adopted by the trade: KINKS FOR KNITTERS Men's Sweater Coats 95 Chest Width Length Sleeve Inches Inches Inches Inches 34 15% 26 20 36 16% 27 20 38 17V 2 28 21 40 18% 28 21 42 19% 28 21 44 20% 29 22 46 21% 29 22 Boys' S\ veater Coats Chest Width Length Sleeve Inches Inches Inches Inches 24 11 18 13 26 12 19 15 28 13 20 16 30 14 21 17 32 15 22 18 34 16 24 19 Sizes of Balbriggan Union Suits Please give us the latest scale of sizes for men's flat balbriggan union suits. Wilton (2215). I enclose the correct measurements for men's flat balbriggan combination suits. It will be noticed that I have given the scale of lengths for the three-quarter length suit, as I find that during the present season a very large proportion of the business has been done g6 KINKS FOR KNITTERS on this length garment, the end of the cuffs of which is supposed to reach to the bottom of the cuff of the sock. I have also given measurements for short sleeves and the same applies to the top of the sleeve. Inseam Inseam Shoulder for Ankle for % Long- Short Sizes 34 Chest 17 to Crotch 30 Length 26 Length 21 Sleeves 17 Sleeves 8 36 18 31 27 22 18 8 38 19 32 28 23 19 8 40 20 33 29 24 20 9 42 21 34 29 24 21 9 44 22 34% 30 25 21 9 46 23 35 30 25 21 10 48 24 3 5y 2 30 25 22 10 50 25 36 30 25 22 10 As "Wilton" will undoubtedly put in a set-in sleeve in his garment, the bottom will meas- ure some two inches less or as much less as the sleeve is set in at the top. Filmore. INDEX PAGE Artificial Silk Knitting 9 Bleaching and Shrinking Underwear Garments 73 Bleaching Silk Hosiery 55 Bleaching Underwear 53,61,73 Bleaching Yarn 57 Blue Spots on Bleached Knit Goods 61 Boots, Manufacturing 44 Calculating Cost and Return on Increase in Plant 43 Carrier for Goods in Sewing Room 13 Comparative Table for Cotton, Spun Silk, Arti- ficial Silk and Thrown Silk Yarns 23 Cost and Production of Mfg. Underwear 10 Cost of Hosiery 12 Cost Table for Manufacturing Sweaters 36 Cutters, Economical 18 Defective Knitting 54 Determining the Gauge of a Knit Fabric 46 Duplicating a Sweater Fabric 15 Dyeing of Cotton and Silk and Cotton and Arti- tificial Silk Hosiery 49 Dyeing Silk Hosiery 26 Eliminating Unnecessary Work in Sewing Room 13 Estimating Cost of Hosiery 12 Figures on Jersey Cloth 47 Finishing Coats 74 Floor Space, Method to Increase 22 Full Fashioned Hosiery, Wages on 39 Fuzziness on Silk Hose 87 Gauge of Fabric 46 Gauge, Size of Yarn for 36 Holes in Knit Fabrics 33 Hosiery Bleaching 55 Hosiery Boards 79 Hosiery Dyeing 26, 49 Hosiery, Estimating Cost of 12 Hosiery, Measurements for 16 Hosiery Sizes 17 Hosiery Scrooping 69 Hosiery, Shrinkage in Dyeing 46 Hosiery, Uneven Lengths in 21 Increasing Floor Space 22 Keeping Track of a Yarn Account 40 Keeping Track of Goods 11 Knitting Artificial Silk 9 Knitting Heavy Yarn and Making Good Elastic Fabric 83 Knitting Silk 34 9 8 INDEX PAGE Knitting Silk Plated Coats 74 Marking Knit Goods 48 Measurements for Hosiery 16 Mill Wrinkles in Knit Goods 85 Moisture in Yarn 41 Number of Needles to the Inch 42 Oiling Yarn 9, 20, 25, 35 Paraffine Waxing Attachment 21 Percentage of Seconds in Mfg. Union Suits — 17 Piece Work, Prices for 39 Plated Coats 74 Plating, Adjustment for 68 Preventing Streaks in Light Colored Knit Goods 77 Prices Paid for Piece Work 39 Production and Costs in Mfg. Union Suits and Two Piece Suits 10 Ridgy Effect in Knit Goods 31 Scrooping of Hosiery, The 69 Seaming Sweater Coats 58 Seconds, Prevention of 17, 28 Shrinkage of Hosiery in Dyeing 46 Shrinking Underwear . . 73 Silk and Cotton Hosiery Dyeing 26, 49 Silk Hosiery Bleaching 55 ;Silk Knitting 9, 34 Sizes of Balbriggan Union Suits 95 Size of Yarn for Gauges 36 Sizes of Boys' Underwear 88 Sizes of Hosiery 17 Sizing Compound for Silk Yarn 84 Softener for Artificial Silk 9 Solution for Oiling Yarns 25 Stains on Knit Goods 78 "Standard Measurements for Hosiery 16 Standard Sizes for Two Piece Underwear 90 Streaks in Hosiery, Variation in Sizes and Num- ber of Operatives Required 59 Sweater Coat Sizes 94 Sweaters, Cost of Manufacturing 36 Terms Used in Knitting 66 Underwear Bleaching , 53, 61, 73 Underwear, Cost of Production 10 Underwear Sizes 88, 90, 95 Uneven Knit Goods 80 Uneven Lengths # in Ladies' Hosiery 21 Uneven Yarn ./. 31 Union Suits, Seconds 17 Unnecessary Work, Eliminating 13 Wrinkles in Fulling Goods 85 Yarn Account, Keeping 40 Yarn Bleaching 57 Yarn Sizes, Table of 23 Yellow Cast on Bleached Underwear 53 The Eastman Cutter Will enable you to save from thirty to forty per cent, in your cutting costs. We can prove this to you by a free demonstration Eastman Machine Co. BUFFALO, N. Y. Page Needles Made with our Special Screw Rivet Banish all of YOUR Needle Troubles Finest Material and Finish Unexcelled Workmanship Let us figure on your requirements Address Dept. K Page Needle Co. Chicopee Falls, Mass. U. S. A. A Mine of Knitting Facts THE SCIENCE OF s KNITTING ^ ERNEST TOMPKINS 300 pages, Illustrated, Price $3.00, Postage free Lord & Nagle Company Publishers of the Textile World Record 144 Congress Street, Boston, Mass. ALEX. D. STELLE WALTER H. ROSSMASSLER President Treasurer SAUQUOIT SILK MFG. COMPANY HOSIERY AND Braiding Silks Manufacturers of Organzine, Tram, Twist, Fringe and Knitting Silks OF ALL KINDS Fast Dye Organzines for Woolen Manufacturers a Specialty A/1 : I 1 ^ . Bethlehem, Pa. iVl 1 IS! Philadelphia, Pa. XTlllli7« Scranton, Pa. New York Representatives WILLIAM RYLE & CO., 225 Fourth Ave. Philadelphia Office 4015 Clarissa St. (18th St. and Hunting Park Ave. Nicetown) Boston Agents Chicago Office Stelle & Sherman 206 S. Market Street 78 Chauncy Street H.Brinton Company Manufacturers of Circular Knitting Machinery Ribbers Knitters Body Machines, The latest improvements in all classes of machines. Catalog and samples mailed on request. 213-217 Race Street, Philadelphia Crane Manufacturing Co. Makers of both Latch and Spring Needle Knitting Machinery. Of the spring needle type our WEB FRAMES can be equipped with plain, eiderdown or stockinet feeds, for UN- DERWEAR and a great variety of fabrics. Our SPRING NEEDLE RIB MA- CHINES produce a very line grade of Underwear. We have a PLAIN LATCH NEEDLE STRIPING machine for 2 or 3 colors, especially adapted for bathing suit and athletic goods. Machines of the LATCH NEEDLE type are made for UNDERWEAR and NOVELTIES. ALL of these machines made in sixes and gauges to meet the requirements of the trade. LAKEPORT, N. H. Stafford & Holt, Manufacturers of Automatic Circular Rib Knitting Machinery Of All Descriptions Plain and Automatic Ribbed Under = wear Machines, Sleeve and Rib Top Machines, Sweater Machines, Pineapple Stitch Sweater Machines, Racked Stitch Sweater Machines, Jersey Stitch Sweater Machines, Border and Collarette Machines, Bathing Suit Machines with Strip* ing Attachments, Ribbed Toque Machines, Flat Stitch Toque Machines, Pineapple and Honeycomb Toque Machines, Automatic Striping Attachments, Tassel Cord, Facing, Jacket Border, Gas Mantle, Mitten and Glove Lining Machines, Roll Turning Machines. LITTLE FALLS, N. Y. Use the Merrow Overedging Overseaming and Shell Stitch Machines For finishing seams and edges of all kinds of Knitted and Woven Fabrics Send for particulars and samples to The Merrow Machine Co. Hartford, Conn., U. S. A. Branches in all principal centers Wildman Machinery Provides Valuable KINKS for Knitters and Mill Managers Wildman Mfg. Co. Circular Rib Knitting Machinery Automatic Stop Motions Electric Cloth Cutters NORRISTOWN, PA., U. S. A, Illustrated Catalogue LIBRARY OF CONGRESS 014 082 453 7