WILLIAM T. Rl Rook Tg Copyright N°. ie)^2) COPYRIGHT DEPOSIT. ' B. BAIRD, ViCE-PReSIOENT 3ding y 38 1V.., __., NEW YORK TELEPHONE: 5718 BARCLAY CABLE ADDRESS: CHAUNBAIR, NEW YORK CRUDE RUBBER Crude Rubber Consignments Solicited Washed and Broken Down (or Refined) Rubber a Specialty f»5igp^^ i U^i^^ CRUDE RUBBER AND Compounding Ingredients A TEXT-BOOK OF RUBBER MANUFACTURE By henry C. PEARSON Editor of The India Rubber World Author of " What I Saw in the Tropics," " Rubber Tires and all About Them," etc. SECOND EDITION NEW YORK The India Rubber Publishing Company 1909 Gc •Pii d^ Copyright, i899, By Henry C. Pearson. Copyright, 1909, By Henry C. Pearson. LIBRARY cfCONGRESSl Two Copies Received | PREFACE. Since the first edition of this book appeared, ten years ago, the rubber business has grown notably. New wild sources of "rubber have been opened in various parts of the world, and grades of rubber heretofore unknown have come into use. Plan- tation rubber, previously a negligible factor, has taken its place as a regular and constantly increasing product. Guayule rubber is used by millions of pounds annually. Progress in the reclaiming of waste rubber of all sorts has been constant and of great magni- tude. The industry at large preserves the same general outline as of yore, with perhaps the single exception of the making of motor tires, which is a new development and to-day one of the great divisions of the rubber manufacture. Of new compounding ingredients there are many, of substitutes a great variety, and of processes, good and bad, thousands. In the revision of the book those of a real or a suggestive value have been utilized. The general plan of the book has not been altered. It remains a dictionary of compounding facts, an encyclopedia of rubber factory practice. It is for rubber factory use and bespeaks for itself the same favor that it found with the practical man when it first appeared. The superiority of such a collection over the most compre- hensive book of compounds doubtless will be apparent to the expert manufacturer, for this reason. When a manufacturer buys a set of compounds — and most of them are purchasable — he invariably acquires them not so much for use as for sugges- .tion and comparison. The descriptions, therefore, of a great majority of the ingredients used in all lines of rubber com- pounding, and scores with which he may be unfamiliar, will be so suggestive to the practical man that new sets of com- pounds will be secured, each partaking of the individuality of the expert, and bearing the impress of the line of work done in the factory to which he is attached, and wholly free from the taint of imitation or counterfeiting, which is the bane of the pur- chased secret. It is felt that another point of superiority over the 4 PREFACE. mere compound book will be found in the fact that no private for- mulas are given, which might wound the feelings of the more conservative manufacturers. The higher level of prices for crude rubber which has pre- vailed for some years past has drawn the attention of manufac- turers to the pseudo gums — such, for instance, as Pontianak. A number of these are described in this volume, with the hope that, since their presence in the market depends largely upon the insistence with which rubber manufacturers demand them from importers or gatherers, many more may be made generally useful. In the compilation and revision of this book free use has been made of English, German, and French standard technical works, as well as of technical journals, such as The India Rubber World, The India-Rubber and Gutta^Percha Trades Journal, the Gummi- Zeitung, The Journal of the Society of Chemical Industry, and others. The author takes pleasure in acknowledging his indebted- ness for helpful suggestions to skilled manufacturers and super- intendents in both America and Europe, and to the following dis- tinguished writers on rubber topics : P. G. W. Typke, F.C.S. ; G. S. Jenman, Government Botanist and Superintendent, of the Bo- tanic Gardens, Demerara ; William Thompson, F.R.S.E. ; H. Grimshaw, F.C.S. ; W. Lascelles-Scott, F.R.M.S., M.S.C.I. ; Richard Gerner, M.E. ; Dr. C. Purcell Taylor, Thomas Bolas, F.C.S., F.I.C. ; Professor D. E. Hughes, F.R.S. ; Messrs. Hein- zerling and Pahl, Berlin; Granville H. Sharpe, F.C.S.; Carl Otto Weber, Ph.D. ; A. Camille, John H. Hart, F.L.S., Superintendent Botanic Gardens, Trinidad; Sir Daniel Morris, K.C.M.G., Com- missioner of the Imperial Agricultural Department for the West Indies ; the late Dr. Eugene F. A. Obach, F.I.C, F.C.S., M.E.E.E. ; Dr. Joseph Torrey, Dr. David Spence, Hubert L. Terry, F.I.C, and many others. CONTENTS. CHAPTER I. Physical Characteristics of Crude Rubber; Different Grades and the Sources of Supply; Para, Central, African, and East Indian Gums; Origin of Trade Names; Botanical Details; Coagulation ; Plantation Rubber ; Oxydases 7 CHAPTER II. Some Little Known Rubbers and Bastard or Pseudo Gums; Possi- bility of Development of their Use in the Factory 41 CHAPTER III. (i) Divisions in Rubber Manufacture and Primary Processes in Manipulating the Gum. (2) The Washing, Mixing, and Calen- dering of Rubber; Knowledge of Gathering Processes Essen- tial to Intelligent Manipulation in Manufacture 53 CHAPTER IV. Vulcanizing Ingredients and Processes ; Sulphur, Antimony, Sul- phides, and Other Materials Used; Vulcanizing Pressures and Temperatures 65 CHAPTER V. Fillers and Other Ingredients Used in Dry Mixing in Rubber Compounds ; Sources, Properties, and Uses of the Various Materials ; Unusual Ingredients 79 CHAPTER VI. (i) Substitutes for India-rubber and Gutta-percha. (2) Substitutes for Hard Rubber and Gutta-percha. (3) Miscellaneous Sub- stitutes and Compounds; (4) Mineral Rubbers; (5) Puncture Fluids and Fillers; (6) Celluloid and Cellulose Products. History of Their Use, and Description of Their Properties 108 5 6 CONTENTS. CHAPTER VII. Reclaimed Rubber and Its Uses i43 CHAPTER VIII. Resins, Balsams, Gums, Earth Waxes, and Gum-like Substances Used in Rubber Compoimding 151 CHAPTER IX. Coloring Matters. Reds, Blacks, Yellows, Greens, Blues, and Other Colors in Hard and Soft Rubber 172 CHAPTER X. Acids, Alkalies, and Their Derivatives Used in the Rubber Manu- facture 189 CHAPTER XI. Vegetable, Mineral, and Animal Oils Used in Rubber Compounds and Solutions 207 CHAPTER XII. Solvents Used in India-rubber Proofing and Cementing and in Commercial Cements; Their Origin, Properties and Methods of Use '. 222 CHAPTER XIII. Miscellaneous Processes and Compounds for Use in the Rubber Factory ; Waterproofing Compounds ; Shower Proofing ; Deo- dorization ; Preserving Rubber Goods ; Shrinkage of Rubber 239 CHAPTER XIV. Physical Tests and Methods of Analysis of Crude Rubber; Specific Gravity; Analysis of Vulcanized Rubber; Solubility and Permeability of Rubber ; Deterioration ; Torrey's Method 260 CHAPTER XV. Gutta-percha: Its Sources, Properties, Manipulation, and Uses; Components of Gutta-percha ; Vulcanization ; Gutta-percha in Compounds ; Methods of Analysis 276 CHAPTER I. GRADES OF CRUDE RUBBER, SOURCES OF SUPPLY, AND PHYSICAL CHARACTERISTICS. To an even greater degree than is true of other organic sub- stances, India-rubber is hard to define in scientific language. Its atomic structure is hard to express, and means little when ex- pressed. It is a hydrocarbon, with the approximate formula QoHie; but some oxygen is always present, which has led some to believe that oxygen is a necessary constituent. As a rule, how- ever, the presence of oxygen is considered injurious, or a sign of deterioration. Rubber is as readily attacked by oxygen as is iron, and is as surely destroyed. The formula QoHig is of too general a nature to be of value, since it covers rubbers of widely different physical properties, and even includes Gutta-percha, A more important chemical fact is that rubber is extremely resistant, being soluble only in carbon disulphide, carbon tetra- chloride and in the volatile oils, such as turpentine, ether, gaso- line and the like. The physical properties of rubber are softness, toughness, elasticity, impermeability, adhesion and electrical resistance. Its most characteristic, but not most important property, is that it can be repeatedly stretched to many times its length, returning each time to about its first dimensions. No other substance is at all comparable to rubber in this particular property, though one or more of the other properties are possessed in turn by many other substances. Rubber is derived chiefly from the milk or latex found in the bark of many trees, shrubs and vines, and to a certain extent also in the fruit, leaves, soft wood, or roots. The great families of the Euphorhiacece, in tropical America, and the Apocynacece, in tropical Africa, furnish most of the world's rubber. The ArtocarpecB, of Central America and the East Indies, have a cer- tain importance, and the Composites, Asclepiadacece and perhaps other vegetable families contribute a certain amount. Altogether there are some thousands of species of trees, vines, bushes, weeds, 8 GRADES OF CRUDE RUBBER. roots, and tubers which contain rubber ; but one genus, the Hevea tree, of Brazil, and another genus, the Landolphia vine, of Africa — and we should add the Castilloa, an American genus — together furnish practically the whole of the world's rubber. The tropics hold a vast store of wild rubber; but transportation, in these regions, is so difficult, and the growth of rubber trees so rapid, that it is becoming easier to grow rubber in accessible places than to get it out of the deeper forests; with the added advantage that plantation rubber is better prepared than would generally be possible in the forest. The vegetable latex, from which rubber is derived, is most often white, but is sometimes red or yellow. That of several African vines is pink, and the best Gutta-percha latex is as red as blood. The latex is usually thick, like cream, though the solid matter contained may vary from 20 to 60 per cent. It has never been definitely settled whether the rubber exists as such in the latex, or whether it is developed by the pro- cess of coagulation. Some latexes curdle immediately and spon- taneously, like blood; others require the addition of chemicals or natural fermentation, like animal milk. In many cases the latex has never been made to coagulate. In some cases the latex is used as food, while in others it may be highly caustic or a deadly poison. When the milk of Hevea, the Mangabeira rubber tree, or Balata is drunk freely, it shows no tendency to coagulate in stomach, but is apparently digested. The albuminous substances, which all rubber milk contains, are certainly assimilated by the system, and the other components also seem to be utilized, or at least behave quite unlike rubber. Another substance developed out of the latex, along with the rubber, is commonly called resin. Some regard this as a broken-down, oxidized, perverted or "unripe" rubber. Other authorities maintain the existence of a series of resin-bearing tubes in the bark, independent of the system of milk tubes, but drawn out with the rubber milk by the same bark cuts. Rubber is composed of two substances or "principles," one of which, the adhesive principle, is easily soluble in ether, carbon disulphide, and the like ; while the other, the nervy or structural principle, is never really dissolved. The adhesive principle cor- SOURCES OF RUBBER. ,9 responds roughly to starch, while the nervy principle corresponds to cellulose. The adhesive principle seems to vary directly with the resin content, without being quite identical with it. There seems to be nothing else in nature which even approximates the insoluble or nervy part of rubber. It is this which gives rubber its elasticity, and enables it to take up compound; hence it forms the basis of rubber valuation. The adhesive principle, quite useful in cements and "frictions," forms the basis of a great number of "rubberlikes," and is of much less value. The classification of the many rubber sources, which at first sight seems such a simple matter, becomes really a perplexing problem before one gets very far into it. The manufacturer must get certain results with his material, and he classes his rubbers according to the results which he has got from certain grades in the past. In buying from the brokers and importers, they must agree on some sort of classification. The only classification which the importer can usually form will be based on geographical origin. He knows where his different lots of rubber came from, and that it about all. Far away, at the other end of the line, the outfitters, who receive the rubber from the native gatherers, must agree with the natives on some sort of classification and gradation. The native gatherers, among themselves, must learn how to identify those particular trees and vines giving the rubber which sells best at the coast. Then comes the white man with his experiment stations and rubber plantations, demanding a scientific restate- ment of the v/hole case. The botanists come along, each work- ing without m.uch regard to the other, with the result that we have about as many scientific classifications as there are botanists. Then comes the man with the business instinct, who aims to bring order out of choas by getting the manufacturer in touch with the original gatherer, and to thus have one classification for all, based upon the simple principles of economics. In working out this economic classification, the idea is not to add something new to the existing overproduction of classifica- tions, but to recognize and reconcile the existing ones, saving out that which is common to all. From the standpoint of values, the rubber plantation has greatly simplified the problem. Care in lo GRADES OF CRUDE RUBBER. the preparation of the milk has brought South American tree rubber, African vine rubber, and Ceylon-grown rubbers very nearly to one common level of prices. Nevertheless, this price classification is not final, because tree rubber and vine rubber cannot be used for the same goods in the factory, and different kinds of trees or vines, or even different lots of rubber from the same tree or vine, will give different results in the fac- tory, or in the hands of the consumer. In the final analysis, it is evident that a common sense classi- fication, based upon vegetable origin, must inevitably prevail. This does not mean a scientific botanical classification, because the botanists are guided by insignificant details of flower, fruit or leaf, leading them to useless classifications. What is needed is a popular or quasi-botanical classification, such as has been extended to apple trees or grape vines. Left to their own devices, the botanists will catalogue a thousand species and varieties of apple trees, but this misleads nobody, because we all know what an apple tree is. This, however, does not apply to rubber sources. The flower-fruit-and-leaf scheme, necessary to a w^orldwide classification of the vegetable kingdom, becomes nearly useless as a standard of measurement, when applied to the needs of business in one small corner of the vegetable kingdom, such as the rubber sources. Far better than that would be to adopt the native classi- fications bodily, since the native is not buried in a pile of unim- portant detail, nor lost on the barren stretches of the botanist's "families" and "natural orders." The man in the woods is not interested in corollas, lobes and cell sections, but rather seizes upon some prominent feature, such as an edible fruit or a milky juice or, maybe, a large, copper-colored leaf, and gives the same name to all plants which possess this striking or important feature. For the needs of any one neighborhood or industry, the native classification is of greater value, and is often quite accurate. Some of the scientific botanists have acknowledged the power of close observation and accuracy of judgment of the natives in these matters. To them this kind of botany is even more of a specialty than the botanist's botany is to the botanist. The white man will always do well to learn all he can from the natives around him, because this knowledge will be of immediate use. SOURCES OF RUBBER. ii Vegetation always adapts itself to its surroundings, so that geographical and botanical classifications have much in common, ultimately tending to coincide. Still, in most cases, any par- ticular bit of forest will have in it a considerable number of very different plants. We are bound to keep in mind that American rubber comes from trees, while African rubber is derived almost wholly from vines. To a certain extent, too, each of the impor- tant vines has its own territory, though there is always over- lapping, and some species are very widespread. In the succeeding pages the leading kinds of rubber now on the market are described and classified according to commer- cial usage, while reference is made also to the geographical distribution of rubber. South America produces the best rubber in the world and the most of it. The Amazon valley, embracing hundreds of thousands of square miles of rubber-yielding forests in Brazil, Bolivia and Peru, is the center of the industry, the product being exported from the city of Para, whence the name "Para rubber." Two or more species of the Hevea produce this rub- ber, the best known being the Hevea Brasiliensis. This, by the way, is the tree now being cultivated extensively in the Far East — to which subject further attention will be given on another page. Peru and other portions of the rubber area also produce a rubber, lower in grade than Para, known as "Caucho," and in some markets as "Peruvian rubber." This is the product of a species of Castilloa. Another species, Castil- loa elastica, is the rubber tree of Nicaragua and other Central American states, which is also found in Ecuador, Venezuela, Colombia, and Mexico, and yields the rubber known as "Cen- trals." The Atlantic states of Brazil, south of Para, produce other rubber trees, from which come the grades known as "Mangabeira," "Pernambuco," "Ceara," and "Manicoba." Africa comes next to South America in the amount of rubber produced. "African" rubber is inferior to that obtained from South America, but through improved processes in gathering and curing, the various sorts are delivered in much better condition year by year. African rubber is found on both the east and west coasts and throughout the great basins 12 GRADES OF CRUDE RUBBER. of the Congo and Niger rivers, in the Soudan region, and also on the island of Madagascar. The Landolphia, of which there are several species, is a giant vine or creeper, from the milk of which most of the African rubbers come. Recently, however, an increasing amount of African rubber has been gained from trees, particularly the Funtumia elastica, which yields "Lagos" rubber. The East Indies to-day furnish but little rubber. The first rubber exported from that part of the world came from Assam, the name of which province has attached itself to rubber from other regions as well. The native rubber tree of India is the Ficus elastica. The islands of Java and Borneo, and also Penang and other states in the Malay peninsula, and likewise French Indo-China, produce a certain amount of rubber, mostly from vines or creepers. Seaports, trading posts from which the first shipment is made, the name of a colony or country, or descriptive terms, as "thimbles" "buttons," "strips" — all or any of these may serve for names of different grades of crude rubber. A complete market report would indicate that there are a great number of different qualities of rubber, many coming from the same source. This, however, is not wholly true. Take, for instance, the Para grades : years ago any rubber coming from Brazil was called Para rubber. Later it was divided into "fine," "medium," and "coarse." Then the rubber from the islands in the lower Amazon became known as "Islands rubber," while that coming from further up stream was known as "Upriver," and these, too, were divided into fine, medium, and coarse. Now a dozen or more local names are applied to rubber from different localities, tributary to the Para market. At the same time, most of these rubbers sell at the same figures, grade for grade, with the exception of coarse. Something like this is true in the African rubber trade. For instance, a great number of local names are applied to the Congo rubber. The difference between "Equateur," "Kasai," and "Lopori" sorts may not be greater than between different lots from the same place. With a very few exceptions, the names which follow are those used commonly in the leading markets of the world : PARA RUBBER. 13 PARA RUBBER. Rubber is classified at Para and Manaos into three grades, designated by the Portuguese words fina, entradna, and sernamby. These same grades in the United States are known as "fine," "medium," and "coarse," while in England they are classified as "fine," "entrefine," and "negroheads," the latter being divided to provide for a subgrade, "scrappy negroheads." The proportion of these grades exported through Para of late has been about 61 per cent, of fine, 11 per cent, of medium, and 28 per cent, of coarse. Fine Para rubber comes in large bottles or balls and, when cut, shows a surface closely marked with lines corres- ponding to the number of layers of rubber milk added during the smoking process. These layers are easily separated and, when stretched, are very transparent. This rubber smells not unlike smoked bacon. Medium or Entrafine resembles "fine," but is not so well cured, curds and globules of milk not perfectly smoked being found between the layers. Coarse or Sernamby is made up of the residue, scraped daily from the collecting vessels, or from milk which has cur- dled before it could be smoked and made into "fine." This grade takes its name from the supposed appearance of the scraps to the mussel fish, called by the Portuguese sernamby. This rubber is known in England as "Negroheads" when in large chunks, more usual in the case of Upriver supplies. Besides this genral classification of Para rubber, other names are in use, derived from the localities of origin. Islands rubber is that produced on the island of Marajo, some 17,500 square miles in extent, and other islands in its vicinity in the delta of the Amazon, together with that from other parts of the state of Para, except the Xingu, Tocantins, and Tapajos rivers, which might well be called lower Amazon grades. The Islands "fine" and "medium" rubber is in the form of round or flat bottles, while the "coarse" or "sernamby" is in scraps massed into balls and round cakes, which gives the name "Negroheads" to this grade in the English market. Caviana rubber, named from the island that produces it, 14 GRADES OF CRUDE RUBBER. is the highest grade of Islands, and is to-day marketed as a distinct sort. It has a smooth, close grain, and is much in demand for fine work. Cam ETA rubber is so called from the port of that name, on the Tocantins river. It is noted for the superior quality of its "sernamby" grade, the "fine" being the same as from the islands, but rarely seen. This rubber comes in the form of little cups pressed into large "negroheads." It is largely used for mechani- cals, and is also suited for white tubing and white toys. Itaituba rubber comes from the port of that name, at the head of steam navigation on the Tapajos river, which enters the Amazon at Santerem. Rubber from this river is distinguished for the rather gutty quality of the "fine" and "medium," and its stringy, dirty "sernamby." XiNGU rubber, from the Xingu river, is noted for the specially good cure of the "fine." Upriver rubber includes the product of the country border- ing the Amazon and its tributaries above Para, and that which comes from Peru and Bolivia through the large streams rising in those countries — such rivers are the Purus, Jurua, Javary, and Madeira. This rubber comes to market in biscuits and balls varying greatly in size and shape, a full average biscuit weighing about thirty pounds. The difference in price between Upriver and Islands rubber is due chiefly to the fact that the latter, being derived from more remote localities, shrinks less after arriving in market. Upriver rubber is marketed also under such local names as "Manaos," "Madeira," "Bolivian, "Purus," etc. Manaos rubber is named from the city which is the capital of Amazonas, 1,200 miles up the Amazon river, and the center of the rubber trade of district, exported from this port. Madeira rubber, named from a great river which joins the Amazon below Manaos, is of excellent quality and produced in large quantities. It has a finer and closer grain than any other Upriver rubber except the Bolivian. Purus rubber comes down the river Purus, the largest of the rubber-yielding tributaries of the Amazon, and is probably the choicest of all the Para grades. A certain amount of the output of the Purus comes from a region formerly belonging to Bolivia, PARA RUBBER. 15 and was marketed as "Bolivian" rubber. That region has been acquired by Brazil, and organized into the Federal territory of the Acre, which continues to produce a large amount of rubber. Bolivian rubber is floated down the Beni and other rivers in Bolivia to the Madeira, and thence to the Amazon. It meets innumerable dententions from cataracts in the upper Madeira, on account of which it becomes somewhat dried before reaching market. It has the further advantage of being cured by a better, class of labor than is common in Brazil, of having a tougher fiber and of being cleaner than most Upriver rubber, for which reasons it brings higher prices than any other. Not all the rubber of the Para grades now comes down the Amazon. A certain amount of the Bolivian output is shipped overland to the Pacific, and some by river to southern Atlantic ports. Peruvian rubber, in "ball" and "slab," was formerly applied, in the English trade particularly, to the class of rubber which will be described under the heading "Caucho." In recent years, however, Peru has supplied considerable rubber of the same character as Para — being derived from the same tree and under the same methods — such rubber now forming nearly half the shipments from Peru. This rubber is exported from Iquitos down the Amazon, most of it going to Europe, where it also is sold as "Peruvian." In English market reports, therefore, are now quoted Peruvian fine and negro- heads (coarse), as well as ball and slab, and also "Peruvian weak." The latter is understood to be the product of the same tree as the best Peruvian Para, but on higher lands and somewhat different soil. To a large extent Peruvian fine rubber loses its identity between Iquitos and the consuming markets, and is classed merely as Para, [Described in earlier editions of this work as "Jebe" rubber, mentioned by writers who had applied to it local designations, at a time when trading in it had not become organized.] MoLLENDO rubber comes from southern Bolivia, being trans- ported by steamers across Lake Titicaca and by rail to Mol- lendo, a Peruvian port on the Pacific, and thence principally i6 GRADES OF CRUDE RUBBER. to England. It is prepared in biscuits and sheets and is mar- keted at a price between Upriver and Islands. Angostura rubber comes down the Orinoco in Venezeula.. from Cuidad Bolivar, which town formerly was known as Angostura. It is of the same grades as the Para sorts. Some of the same class of rubber finds its way into Brazil, at Manaos, where its identity is lost. Orinoco rubber is the same as "Angostura." Matto Grosso rubber is from the state of that name in the southwest of Brazil, and reaches the market partly through tributaries of the Amazon and partly through the Parana, which discharges into the river La Plata. It comes in "fine," "medium," and "coarse," but principally the latter, little of it reaching the market at present. Caucho^ which figures in all the markets of the Amazon region, and in statistics of Para rubber generally, is a distinct sort of rubber, inferior to Para, collected from a species of Castilloa instead of the Hevea trees. It is not cured by smoking but by the admixture with the milk of lime, potash or soap. The physical characteristics of Caucho, in the main, are the same as the Central American rubbers. The rubber of this sort exported by way of the Amazon formerly was obtained principally from Peru, but it has now been discovered through- out most of the rubber-producing regions of Brazil and Bolivia as well. Caucho figures very largely in the Para rubber trade, the exports in three recent calendar years averaging i8^ per cent, of the whole yearly shipment through Para. It comes to the market in three forms — "ball," "strip," and "sheet" (or slabs) — ranging in value in the order named. Caucho is the Spanish word for India-rubber in general. When this particular sort of rubber first began to be marketed, it was obtained only in Spanish-speaking regions, and on coming down to Para, where the commercial language is Portuguese, and being rubber of a distinct type, it not unnatur- ally became known commercially by the Spanish name, which really was a most convenient form of describing it, so as to avoid confusion in the trade. The commercial designation of rubber in Portuguese, in use at Para, is Borracha. CENTRAL RUBBERS. 17 CENTRAL RUBBERS. Central American rubber, or "Centrals," includes that which is produced in all the states north of the Amazon valley, up to and including southern Mexico. It forms a dis- tinctive class, being the product of a tree not native elsewhere. The consumption of Centrals in the United States was larger once than of Para rubber, but the yield has declined gradually to small proportions. This rubber is in good demand for cer- tain uses, ranking in price below coarse Para. It has not the toughness or strength of fine Para, and possesses less elasticity. Centrals are classed usually as "sheet" and "scrap," besides which the terms "strip," "slab," "ball," and "sausage" are used. Greytown being a common shipping-point for Centrals, there is much confusion, one sort often getting substituted for another. Most of the yield of Costa Rica is exported through Nicaragua. The treatment of Centrals generally consists in mixing with the latex the juice of the "amole" vine, often in a hole in the ground, the product being "sheet" rubber. The rubber drippings which adhere to the bark of the tapped trees are peeled off when dry and called "scrap." The trade names below apply to the locality of origin, rather than indicating distinctions in quality. Nicaragua rubber includes more than the product of that republic. The real Nicaragua rubber is drier, as a rule, than other grades of Centrals. Nicaragua sheet comes to market in a less clean condition than formerly, and the scrap now brings a better price. Greytown scrap is the best grade of Nicaragua rubber. Guatemala rubber is inferior and unequal in quality. The best is whitish in color, and the lower grades black with a tarry appearance. It is said to be sometimes adulterated with cheap molasses. In curing, the rubber-gatherers pour the milk upon mats to dry, afterwards pulling off the product in sheets, pressing them together for shipment. Guayaquil strip, from Ecuador, is imported in two grades — good and ordinary. Like the Guatemala rubber, the best has a whitish appearance. The inferior sort is porous and filled i8 GRADES OF CRUDE RUBBER. with a fetid black liquid, which carries an almost indelible stain. Esmeralda rubber, which also comes from Ecuador, is classed as a "strip" and "sausage," the two grades coming to market in about equal quantities. Colombian is a pressed strip rubber, dark in color, some- times showing white when cut. It is graded "No. i" and "No. 2." Some of the rubber from Colombia bears local designa- tions, besides varying in quality. These include: Cartagena, strip rubber, dark and tough, graded "No. i" and "No. 2," selling at less than "Colombian." It comes also in thin sheets, rough or "chewed" in appearance, and tarry or sticky. The production has decreased very much of late. Panama rubber, like that from Nicaragua, embraces a wide range of quality. The Pacific mail steamers bring together at Panama rubber from numerous ports, and confusion of grades is a result. What is marketed as "Panama" comes in "sheet" and "strip." Virgin or Virgen rubber comes from Colombia in "sheet," "strip," and "slab." It is a product of a different tree from the other "Centrals" described here, and is in demand for the hard rubber manufacture. Mexican rubber is of fair quality, but is received in con- stantly-decreasing quantities. The grades, listed in the order of their selling value, are "ball" (or scrap), "strip," and "slab." Tuxpam strip comes from the Mexican port of that name. Very little of it is received, and that not of uniform quality. Honduras strip is of a quality similar to the Mexican, but is little produced. West Indian rubber has a good reputation for quality. It is not produced on the islands, but comes from Venezuela and Central America, and the designation is simply a general trade name used in England. It is to be kept in mind that the information given thus far under the general heading of "Central rubbers" relates to the native forest supplies from the countries mentioned. The same tree is now being cultivated extensively, and the product, which is CENTRAL RUBBERS. 19 beginning to be marketed, will be considered in another place in this book. The grades which follow, though not entitled geographic- ally to be included as "Centrals," are in fact so classed, on account of their quality. Mangabeira rubber is so called from the local name of the tree producing it, in some of the Atlantic states of Brazil, south of Para. It is an alum-cured rubber and comes in sheets which resemble slices of liver and are of a tawny red color. The thin sheet sells for more than the thick, as it is drier and better cured. Occasionally it comes in the form of balls. It is exported from Pernambuco, Bahia, Natal, and other points on the coast. Pernambuco is another name for Mangabeira rubber, derived from the principal state and port from which it is shipped. Santos rubber, from another port, is the same. Ceara. — The following paragraph appeared in this place in earlier editions of this work: "Ceara rubber comes from a small tree particularly abundant in the Brazilian state of Ceara and is marketed principally in England. The milk exudes from the tree and coagulates in the form of 'tears' which are gathered in scraps and balls. There are three grades, the lowest of which is dirty and difficult to use. Ceara rubber is deficient in elasticity and is hard to vulcanize. It is very dry and free from stickiness." Since this was written the rubber of the region referred to has received much attention, and the output has been greatly increased. This rubber has come to be known more generally by the local name of the tree, "Man- igoba," of which there are now recognized to be several dis- tinct species. One of these, found in the state of Bahia, is considered to yield a superior quality of rubber, which is marketed as "Jequie" and "Remanso," these being locality names. GuAYULE is a Mexican rubber of a distinctively new type which recently has come into use to a very large extent. It was merely referred to in the first edition of this work as ^'Durango" rubber, and by other names, though at that time it had not been taken up by the trade. This rubber is obtained 20 GRADES OF CRUDE RUBBER. from a shrub peculiar to the arid regions of northern Mexico and southern Texas — being practically the only rubber found in the United States — which differs from most rubber produc- ing plants in that it has no latex, the rubber being chiefly in the cells of the bark, a little in the wood, and none at all in the new shoots or leaves. The bark also contains balsam-like resins which are extracted with the rubber and are the cause of its softness and stickiness as compared with fine Para, for example. Generally the extraction of the rubber resolves itself into two processes : one purely mechanical and the other part- ly mechanical and partly chemical. Whatever process is used, however, results in the destruction of the plant, so that unless means are discovered for reproducing the growth, the practical extinction of the species seems assured. At this writing the exportation of guayule from Mexico amounts to about 1,000,000 pounds per month, the larger percentage going to the United States. To a cer- tain extent the shrub is exported to Europe and America for treatment by various processes, but this is not encouraged by the Mexican government. Botanically the plant is known as Partheniuni argentatum. "Guayule" may be pronounced wy-u-le. Rubber manufacturers were somewhat afraid of guayule when it first appeared on the market, because of its softness and its slow vulcanizing qualities. They have, however, by learning to use the rubber, overcome most apparent difficulties and find it available for a great many types of goods. For example, it makes an exceedingly strong hard rubber, although it must be combined with a better grade of rubber. It, however, gives a gloss to ebonite that makes very beautiful goods. In mechanical goods, and, indeed, in all soft rubber work, it needs the addition of ingredients that are of a drying nature. For this reason it works exceedingly well with the drier and harder types of reclaimed rubber, and with such intractable gums as Balata. For some months prior to this writing the rubber has been quoted in the market at about 30 per cent, of the price of Islands fine Para. The various extractors of Guayule rubber have done some really remarkable work in extracting the resin, and producing rubber that comes about as near to being resin-free as any on the AFRICAN RUBBER. 21 market. For example, one company has produced Guayule con- taining only 1,06 percentage of resin, which is less really than in Upriver fine Para, which contains normally 1.3. This Guayule rubber is said also to he very transparent, and free from stickiness. At first blush is might be thought, because of the freedom from resin, that the rubber would be equal in quality with fine Para. That, however, does not by any means follow, as the absence of resin does not necessarily presuppose the toughened fiber, the lasting quality, or even the compounding possibilities that Para rubber possesses. It is, therefore, quite possible that an addi- tional toughening process is needed to bring deresinated Guayule up to the standard aimed at. That this can be done is not unlikely, but it must be along the lines that give to Para rubber its extraordinary toughened fiber. AFRICAN RUBBER. African rubbers, though comparatively late in becoming known, are produced now in quantities second only to the supply from the Amazon. As a class they are more adhesive and less elastic than Para rubbers, ranking with or below Para negroheads. They often contain a liberal percentage of impurities, and for a long time their disagreeable odor and intractable nature hindered their introduction. But advancing prices for Para grades and fear of their coming scarcity led manufacturers to experiment with African rubbers, until many uses were found for them. The re- sult has been a notable offset to the general upward tendency in price of the Para grades, although there are many purposes for which Africans never have been considered as competing with them. At the same time, the possibilities in the way of utilizing African sorts have not been exhausted, each year bringing out new uses. Besides, more intelligent supervision of the work of pre- paring rubber in Africa has led to a great improvement in some grades, as compared with the condition in which formerly they came to market. The African rubbers are obtained from giant creepers, of "which there is a score or more species on the continent and in the island of Madagascar, and also from several trees, the most important one of which, discovered first in the Gold Coast Colony, 22 GRADES OF CRUDE RUBBER. is known now to be widely distributed. There is now also a con- siderable production of "root rubber," obtained from underground creepers and marketed as "Lower Congo thimbles," and also as "Benguela," according to the sources of production. The adultera- tion of African rubbers is not uncommon, being due to the dis- honesty, not only of the native gatherers, but doubtless also of some foreign traders on the coasts. But in most of the European colonies in Africa stringent regulations have been adopted to prevent such adulterations. On the Gold Coast the lumps of rubber brought to market by the natives were formerly cut into strips or buttons by machinery, before being exported. Latterly some of this work has been done in England, the rubber then being known as "Liverpool pressed." As a rule, African rubbers are obtained by the destruction of the trees or vines with the result that the total receipts from that continent are decreasing, despite higher prices than prevailed formerly. The milk of the Landolphia vines, the chief rubber producers of Africa, coagulates on exposure to the air, though in some locali- ties use is made of various astringents, boiling in water, and other methods to assist in preparing rubber. Even where these methods are used, a residue of the rubber sap is left to dry on the bark and in the earth, and is gathered in strings or scraps. The only treatment in some other places is the smearing of the milk upon the bare bodies of the natives, where it dries speedily in the sun, and is easily peeled ofiF. Where rubber trees exist the practice of sys- tematic tapping has been introduced, with a view to preserving the trees, and more scientific methods of coagulation are being tried. Ball is the classification of a large share of the African rub- bers, which comes in every size from three or four inches in diameter down to half an inch or less. "Small ball" of the several kinds differs from the "large ball" in size, and is also drier and afifords a smaller degree of shrinkage. Thimbles. — The natives, after gathering this rubber, cut it into cubes, about an inch square or less. Thimbles generally con- tain bark and sand, but very little moisture. AFRICAN RUBBER. 23 Nuts. — Rubber thimbles from Ambriz are quoted sometimes in European markets as "Ambriz nuts." Lump rubber comes in large pieces, varying in size and of irregular shapes. When packed in casks the pieces often become massed together in transit. It is from the best of the lump rubber that the most desirable buttons and strips are made. Flake comes in lumps, livers, and soft irregular masses, and is valuable in the factory chiefly for frictions and for softening compounds. Paste is the same as "Flake." The Accra flake and Niger paste, which are the same in quality, are at the foot of the list, in respect to prices, the Niger being the cleaner. Strips are lump rubber that is sliced and pressed by machinery before it is offered to the trade. Buttons is a name applied to rubber similarly treated as in making strips, except that it is cut into small pieces, whereas strips have been marketed in every length up to ten feet. Biscuits is another name for "Buttons." Oysters is another name for "Buttons" or "Biscuits." Tongues. — Some rubber formerly came to market in long, narrow, tongue-shaped pieces. The same grades are now more frequently seen in the shape of large balls. Niggers are of various sorts and from different sources. These rubbers are ball-like in some cases, having the appearance of masses of stringy rubber pressed together between the hands and wound into compact masses. Twist rubber is not unlike "Niggers" in quality, but shows less shrinkage and differs in preparation and appearance. The string or strip-like pieces are wrapped about each other in order to give a twisted look to the balls. The list of rubber grades "which follows is based upon a geographical arrangement, beginning with the upper west coast of Africa : FRENCH west AFRICA. This is an extensive region, extending from the Atlantic eastward to the precincts of the Nile, from which in recent years a great amount of rubber has come to French markets, the various 24 GRADES OF CRUDE RUBBER. grades being designated generally by local geographical names. The leading grades now marketed from this region are : Conakry Niggers. Soudan Niggers and Twists. Bassam Niggers and Lumps. Lahou Niggers. Gamhie "A," "A.M.," and "B." These last are of the "Nig- gers" type. GAMBIA (BRITISH). Gambia Niggers (No. i, No. 2, No. 3). — These are classified according to cleanliness, No. i and No. 2 being fairly clean, and No. 3 containing considerable soil. Bathurst. — Same as Gambia. SIERRA LEONE. Sierra Leone Tivists (No. i, No. 2, and rejections). — This is white and amber in color, of low shrinkage, and has bark and grit in it, but little moisture. Niggers (No. i, No. 2, No. 3) are quite moist. No. 2 and No. 3 contain considerable soil. Cake. — Fairly clean, but wet. It is both red and white, the former bringing the better price. Manoh Twists. — This comes in the shape of tightly wound cords of rubber and works soft. In color it is black or white, the black being the better. LIBERIA. Liberian. — This is graded as Lump, Hard Rake, and Soft. It cuts yellow, is very wet, and is often a soft pasty rubber. ASSINEE. What is known as Assinee is graded : as follows : Assinee- Silky, Grand Bassam, Attoaboa, Lahou, Bayin, Half Jack. It is like Old Calabar, only it comes in chunks three inches square, is wet, and cuts yellow. These names are chiefly used in the English market. GOLD COAST COLONY. Gold Coast. — This is chiefly lump from which Strips and But- tons are made. There are also Biscuits and Niggers (hard and soft). The Flake is wet and has a bad smell, but otherwise is quite clean. AFRICAN RUBBER. 25 Accra. — The Accra lump furnishes Strips and Buttons and is graded "prime," "seconds," and "thirds." The lower grades are Flake and Paste. Cape Coast. — This is another lump from which Strips and Buttons are manufactured and has for lower grades Flake and Soft. Salt Pond. — This Lump is also used in Strips and Buttons, the lowest grade being Flake. Addah Niggers (graded as No. i and No, 2) is very similar to Sierra Leone, but generally in smaller balls. It is not an Accra rubber, nor are Quittah Niggers or Axim. As a matter of fact, the grades from these different ports differ little if any, and are sold most frequently under the head of "Accra" rubber, from the name of the principal town in the colony. TOGOLAND. Lomi (or Lome) Ball. — The best grade of this is a clean, firm rubber and is fairly dry. The lower grades are rarely seen. NIGERIA (including LAGOS). Lagos. — This lump is also turned into Buttons and Strips, while soft inferior lumps are sold without manufacturing, as low grades. It is very easily distinguished from Accra by its odor. Niger. — The chief grade is Paste, which has an acid smell and is a low grade pasty rubber, wet but clean. Old Calabar. — It is graded as Blue, Lump, and Niggers, and is very bad smelling. The best lump is undoubtedly used for strips and buttons. Benin Ball. — Is generally dirty and has a rotten, woody smell. CAMEROONS (OR KAMERUN). Cameroons. — The Ball is graded as large, mixed, and small ; the Ousters, which contain some fifty balls, as No. i and No. 2 ; and the Knuckly ball, which is a small dry ball. This rubber has a fairly strong smell. Batanga Ball ("B," "E"). — Same as Cameroons, Batanga being the name of a river and country in the Cameroons. FRENCH CONGO. French Congo Rubber is very similar to Cameroons, but the balls are larger. Gaboon is the best known flake and has for additional grades : 26 GRADES OF CRUDE RUBBER. Lump, Large "O" Ball, and Small "O" Ball. The Flake is free from dirt and is soft. Mayumba is both Ball and Flake. Another grade known as Mixed is a combination of the two and is sold as second quality. Loango. — Ball. These are names of rubber stations on the coast. The natives boil rubber milk, adding the juices of vines, and, while the rubber is hardening, wind it into balls, weighing from one-fifth pound to three pounds. The best rubber is not boiled, the milk drying on the wrists of the natives, as they tap the rubber vines. At the coast the balls are cut, to detect any cheating, and washed and packed in casks for export. BELGIAN CONGO (FORMERLY CONGO FREE STATE). Congo rubber comes in the shape of Buttons, Balls (No. i and No. 2), Red Thimbles, and Black Thimbles. The Ball is similar to Cameroons, but tougher. The Dutch Congo Ball is the same as the Congo Ball, but is known as the best grade of that rubber. There is also the Congo (Kasai), Black Twist (graded as fine, mixed, and secondary), and Red Twist. The Strips are among the toughest of African rubbers and are dry, with a woody smell. From the Lower Congo comes also the Luvituku, which is a Red Ball rubber, and from the Upper Congo, the following: Upper Congo. — Ball, Red Ball, Twists, and Strips, all of which is good tough rubber. Uele. — Strips, usually heated and fermented and bad smell- ing; Cakes, wet, but clean. Sankuru. — Ball, very similar to Congo Ball. Lake Leopold. — Graded as Sausage and Ball. It does not differ from the foregoing enough to warrant special description. Equateur. — In the form of balls (small and mixed). It is dark, dry, and clean, but contains some fermented rubber, which smells badly. Lopori. — Graded as Ball (large and small), Strips, and Cakes. Some of the balls are fine and clean, while others contain fermented milk. Lopori also comes as Sausage. Bangui. — Comes in the form of strips, firm and tough. AFRICAN RUBBER. 27 Bitssira. — Ball; a trifle softer than Lopori, but usually of excellent quality and dry. In use it develops a strong smell. Aruwimi. — Ball. This usually comes as large, firm balls, but on cutting them open much of the interior is found fermented. Mongalla. — In this the Ball is similar to Upper Congo Red Ball. It also comes in Strips, and is a good rubber. Some other designation of Upper Congo are Kasai, Katanga, Ikelemha, Loango, Isanga, and so on. Bumba. — Ball ; Buki — Ball ; Tava and Kwilu are all good Upper Congo grades that are not distinctive enough to dwell upon. Wamha. — This is a grade of Thimbles and is a good black rubber, with only ordinary shrinkage. ANGOLA, Benguela. — Graded as Sausage and Niggers, Of the latter, No. I is clean and tough, and No. 2 contains a large percentage of red leaf, Mossamedes is practically the same, from a neighboring port. Loanda. — In this the grades, which are Sausage and Nig- gers, are similar to Benguela, but not so dry. There are also Twists (red and black), Ambris. — Chiefly Thimbles or Nuts ; both are poor grades. Lately a tuberous root in parts of Angola has been found to produce some rubber. This plant has been described by the natives as "Ekanda," EAST AFRICA, Uganda rubber comes from British East Africa, It is a tree rubber, prepared in sheet form under modem methods, and arrives in good condition, Mozambique rubber is that coming from the port of Mozam- bique, from other ports in Portuguese East Africa, and perhaps from still other places in East Africa, It possesses some proper- ties in common with the Madagascar rubbers. The rate of shrinkage is less than in most African sorts, and good prices are obtained. In the Liverpool market, which is the best for Mozam- bique grades, quotations are made for Orange Ball No, i. Ball No, 2, Ball No. 3, Liver, Sausage, Root, Sticks or spindles, Sticks removed. Unripe. 28 GRADES OF CRUDE RUBBER. The Orange Ball (resembling an orange in size and shape) is the choicest rubber. Other grades of Mozambique Ball are distinguished further as "white" and "red," the latter being inferior. Its reddish color is due to the fine bark mixed with it. The Unripe contains more bark than rubber, and is not thoroughly cured. Sticks or spindles consist of spindle-shaped pieces made of slender strings of rubber wound around a bit of wood. Liver (or cakes) is in smooth pieces of irregular size. Lamu Ball, Liver, Sausage, and Root come from the Mozam- bique port of this name. They are not rubbers of a distinctive sort. MADAGASCAR. Madagascar rubber formerly ranked higher in price than most other African sorts, though to-day the highest price is ob- tained for some of the Congo sorts. Considering the greater loss sustained in washing, it costs nearly as much at times as fine Para. It is a favorite with manufacturers of hard rubber, on account of the fine lustrous polish which it assumes under the buffing-wheel. The principal classification is between Pinky and Black. Pinky comes in round balls, weighing i^ to 4 pounds, black on the outside from exposure to the air, but having a pinkish- white look when cut. Black, also in small balls, when cut shows a dark color, and is more or less sandy and dirty. Tamatave being the principal seaport, its name is liable to be applied to any grades shipped from there. But what is described as "Prime pinky Tamatave" is the best Madagascar rubber. Majunga rubber, from the west coast town of that name, is a dark rubber of special excellence, ranking next to Pinky in price. Niggers (or negroheads) are designated as "East coast" and "West coast," and also as "Red ball," and "Gristly." They gener- ally contain sand and dirt. Brown cure (or brown slab) is a still lower grade. Unripe is the lowest. This term is applied to balls containing bark in the center. Rubber from Madagascar is sold at French auctions also as EAST INDIAN RUBBER. 29 "Lombiro," the native name of a newly found plant, "Morondava," "Barabarja" (names of localities), and so on. Madagascar rubber is cured ( i ) by the use of salt water, in which case the water is never wholly expelled, leading to a heavy rate of shrinkage, and (2) by artificial heat. The island is rich in rubber forests, but the exports are restricted by the wasteful methods of the natives, which exhaust the trees and vines, par- ticularly near the coast. EAST INDIAN RUBBER. Assam rubber is strong and of firm texture. It is fairly elastic, though often less so on account of carelessness in gather- ing and the introduction of impurities. There are four grades usually (No. i to No. 4), of which the lower ones are extremely dirty and contain soft rubber. The better grades when cut have a glossy, marbleized appearance, somewhat pinkish in color. Assam rubber is marketed in small balls, made by winding up strings of rubber dried on the trees, and also in oblong slabs of irregular size, wrapped in plaited straw. The output has declined for several years. Meanwhile the same species has been found in Burma, where the production of rubber has increased, though the whole output of forest rubber from British India is now smaller than at an earlier period. Rangoon rubber is the product of Burma, exported through the port of Rangoon, and differs so little from Assam rubber as to require no separate description. Four grades are marketed, at practically the same prices as for Assam rubber. Java rubber, from the island of this name, is dark and glossy, of a deeper tint than the Assam sorts, with occasional red streaks. Otherwise, its history and characteristics are nearly identical with those of Assam rubber. Three grades are recognized. The milk dries on the surface of the trees, on exposure to the air, and the shrinkage of the better grades is slight. Penang rubber (from one of the states in the Malay penin- sula, including the island of Penang) is also very similar to that from Assam. There are three or four grades, at slightly lower prices than the Assam sorts bring. Borneo rubber ranks below the other Asiatic sorts, being lower in price, with a higher rate of shrinkage. It is of a whitish 30 GRADES OF CRUDE RUBBER. color, changing with age to a dull pink or red. It comes to mar- ket shaped like pieces of liver, and is soft, porous, or spongy. The pores are filled with salt water or whey, for the reason that salt is used to coagulate the rubber, and the water evaporating leaves a saline incrustation in the cells. There are three grades, the first of which is a good rubber, while the lowest, when cut, is almost as soft as putty, and is worth little. GuTTA-susu is a local name applied in Borneo to what is known in the markets at "Borneo No. 3." PLANTATION RUBBER. In the first edition of this work two lines seemed enough to devote to plantation rubber, since so little had then appeared in the market. In fact, with the exception of a few scientists and a smaller number of enthusiastic planters, no one then seemed to regard rubber cultivation as a practical proposition, and the rubber manufacturers were not the least prejudiced against undertakings in this line. The change which has come about in relation to rubber culture, influenced by the continued growth of the demand for rubber, while the extinction of the native supply in many regions seems assured, is indicated by the export of so much rubber already from Ceylon, where there is no native rubber — the product of a Hevea species introduced from the Amazon region. It was long supposed that the Hevea would not thrive away from the Amazon, but the success noted in Ceylon has been duplicated elsewhere, notably in the Federated Malay States, and Hevea species are now being placed under cultivation on every continent. The exportation of cultivated rubber from Ceylon and Malaya has increased at the rate shown by this table, the figures indicating weight in pounds : 1903 1904 1905 1906 1907 1908 Ceylon 41,684 72,040 168,247 327,024 556,080 912,125 Malaya 1,000 13,000 228,800 817,769 2,089,085 3,671,435 Total 42,684 85,040 397.047 1,144,793 2,645,165 4.5^3,560 This rate of growth has been most encouraging to the planters, and large estates have been formed with the help of European capital and are being conducted by companies organized on the lines which long have proved so successful in PLANTATION RUBBER. 31 tea culture in Ceylon. It was estimated at the beginning af 1909 that 300,000 acres had been planted to rubber (mostly Hevea) in Ceylon and Malaya, representing $75,000,000 of capital. The rate of production at that time was such as to lend support to the prediction that when the millions of trees not already producing should reach a tapable size the regions mentioned would alone be in a position to supply as much rubber as now enters into the world's total consumption. Para {Hevea) rubber has been planted also in India and the islands of Java, Sumatra, and Borneo, and other varieties to a large extent in Mexico and Central Amercia (mostly Castilloa elasticd), in several colonies in Africa (chiefly Manihot, otherwise "Manitoba"), and particu- larly in the Congo Free State (Landolphia vines and Funtumia trees). Rubber is being planted likewise in Hawaii and the Philippines, in southern Brazil, New Guinea, and elsewhere. Any fear of overproduction of rubber, through the coming into "bearing" of so many planted trees, is offset by the fact that thus far the sources of wild or forest rubber, with the sole excep- tion of the native Hevea (Para) trees in Brazil, are being exhausted by the extraction of their product. Where trees and vines are killed by the rubber gatherers, there may be an in- creased yield from a given country for awhile, due to the working of new areas from time to time, but ultimately the principal forests are overrun, after which the output falls ofif. A diagram is introduced to show how the export of Colombian rubber grew POUNDS ||si|ii|iii||||ii|£S|i£Sg§i§|i.Mgiiii'2ii,sisi|| 7.000.000 -r- -r-^ ■' ^ r^ ~ ^~ - - 4.W.0CO _- ^^"/T ' • ^ "^"v^ri ■^^ - -- -_ ^^.-^_ ---- c^" --""- ^. - ' --^ «^ >^___^^Z -__ilf::_U __^:"-^__ 32 GRADES OF CRUDE RUBBER. rapidly until it reached a high figure, after which it declined as rapidly to the low figure which has since prevailed. The same result has been seen in many other countries, and to-day the total output of African rubber is less than formerly for the same reason as in Colombia, while native rubber has almost disappeared in Assam. It would seem that manufacturers ultimately will be forced to adopt plantation rubber to a large extent. Thus far their opportunities for experimenting with plantation products have been confined chiefly to Hevea rubber from Ceylon and the adjacent states, and this has come into widespread use, having been adopted by most manufacturers. The cleanliness of planta- tion as compared with forest rubber has been an attraction from the beginning, and the higher price paid for the former has been due to its greater content, bulk for bulk, of rubber. But it has proved deficient in strength as compared with the Brazilian prod- uct. For some purposes the deficiency of nerve of the new rubber has not proved a disadvantage, as for instance in solution making, in which it has been used largely. Gradually it has replaced Para in many other applications, but as yet not for cut sheet, thread, and elastic bands. Rubber from Hevea plantations was at first clearly not identical with the product of the same species under forest condi- tions. The question was discussed whether this difference was due to the plantation rubber not being smoked, as is done with Brazilian rubber. A reason now more generally admitted is that, owing to the tapping of planted trees having been begun at a very early age, the product was "immature." At least plantation rubber can now be had with more strength than formerly, which may be due either to increased age of the trees or to better methods of collection, coagulation, and care in subsequent storage and shipment. Plantation or Plantation Para is the term applied in the trade to the new class of rubber. "Ceylon," "Malaya," or "Straits" are also applied, but these are merely local designations, indicating no difference in quality. What is more important is the growing practice of planters of stamping their product with trade marks, by means of which buyers may know absolutely PLANTATION RUBBER. 33 the source of any particular purchase, which is helpful when a producer of several tons in a year is attempting to establish a reputation for quality. The number of such marks is too great for them to be enumerated here. Plantation Para is marketed in various forms, as follows: Biscuits. — Prepared by allowing the rubber milk to set in shallow receptacles, with or without acetic acid, and washing and rolling the cake of rubber which appears at the top more or less circular in form — usually 1/16 to 1/8 inch in thickness and 10 to 14 inches in diameter. Sheets. — Formed in the same way as Biscuits, but rectangu- lar in outline. On account of their shape they lend themselves to more economic packing. Biscuits and Sheets are sometimes pressed together to form blocks. Crepe. — This rubber, on account of the washing and tearing which it undergoes between the rollers of the washing machine used in its preparation, contains a minimum of impurities. It has an irregular surface, is uneven in thickness, and, like Lace or Flake rubber, dries rapidly. On account of the washing which some manufacturers subject all rubber to, it has been questioned whether the extra labor involved in its preparation will be paid for by the extra price realized. Prepared in lengths of 3 to 6 feet, and widths of 5 to 12 inches, and graded according to color. Worms. — The product obtained by cutting irregular sheets of freshly coagulated rubber into thin worm-like rods, shears or machinery being used. By passing the dry Worms through ordinary washing rollers they are bound together into an even strip of Crepe. Lace. — ^Very thin perforated sheets of considerable lengths. It comes from the machine in a continuous strip, and is cut into pieces 6 feet long as it runs on to wire trays. It is sometimes pressed later into Biscuits or Sheets. Flake. — Obtained by placing small pieces of freshly coagu- lated rubber in a small rolling machine or washer, the corruga- tions of which run horizontally ; the rollers are close together and the cut rubber issues as thin strips. Block. — Made from pressing together Sheets, Biscuits, or other forms of rubber, in a freshly coagulated or partly dry 34 GRADES OF CRUDE RUBBER. state, in sizes usually lo x lo x 6 inches, the chief purpose being to reduce to a minimum the surface exposed to the air after preparation. Scrap. — The remnants obtained after tapping, rolled into balls or made up into cakes. It is shipped with or without other preparation; it is sometimes made into Crepe. It brings a com- paratively high price. The popularity of the various forms here described may be indicated by these statistics of the offerings of Ceylon and Malaya plantation rubber at the London auction of December 31, 1908: Crepe, 877 packages; sheets, 202; block, 128; biscuits, 59; worm, 12; scrap, 35; total, 1,313. The color of Plantation Para is also taken into account. In England paleness is considered important, pale and clear rubber, or even amber color, selling best, Rambong is the native name in the Far East for the tree Ficus elastica, which produces the Assam rubber of commerce. A considerable amount of cultivated Ficus rubber, from Java, Ceylon, etc., is sold under this name. This comes in Crepe, Sheet, and Block. Manicoba plantation, and Ceara plantation are the product of the cultivation, in southern Brazil, of the various species of Manihot mentioned already under the heading "Ceara rubber." Ceara plantation, from the same species, comes from Cey- lon and Malaya, and from some German colonies in Africa. Mexican plantation, as this book is issued, is coming into market in increasing quantities, some of it very clean, and not differing otherwise in quality from the product of the same tree (Castilloa) under forest conditions. The higher price of this grade, as in the case of other plantation rubbers, is due to the smaller percentage of shrinkage. Mexican plantation rubber comes as Strips, when the latex is creamed, coagulated, and run between rolls, and as Grena when the product is scrap-picked from the cuts on the trees and coagulated only by exposure to the air. Trinidad plantation, Tobago plantation, West Indies Planta- tion Central American plantation, Guayaquil "Castilloa," and such terms relate to the product of cultivated Castilloa trees in COAGULATION. 35 the regions indicated. A certain amount of Castilloa plantation rubber comes from Ceylon, Congo plantation, from various species, comes from Belgian Congo (Congo Free State). Uganda plantation comes from British East Africa. COAGULATION. The primary process that rubber undergoes when it enters a rubber mill after weighing, is washing. As a rule this is done with clear water. At the same time, certain acids and foreign substances that are contained in the rubber are not easily soluble in water, and yet may be easily removed. The first thing to do, therefore, is to know what is to be expected in various grades of rubber. There is no question but that the differences between varying grades of rubber, besides being due to a somewhat different chem- ical composition, are also due in a measure to varying methods of collection and coagulation. It is undoubtedly true that no one method of collection would be best for all kinds of rubber gathered, even if it were possible. At the same time, it is of interest to the practical rubber manufacturer to know pretty nearly what systems are pursued, and particularly what ingre- dients are added, to produce coagulation, as the presence of cer- tain residues may affect his compounds. Smoking rubber is the system with which the world at large is most familiar, and is practised in the Amazonian forests in the collection of Para gum. Several kinds of palm nuts are used to produce a thick smudge, but those ordinarily used are from the Urucuri palm (Attalea excelsa). This smoke has been found by analysis to consist mainly of acetic acid and creosote, the latter being a well known preservative of rubber. Fine Para rubber is nearly always smoked in this way. Coarse Para is air dried. Ceara rubber is also, to a certain extent, smoked in the gathering, the palm nut used being that of the Eucturbe edulus. There is also a kind of gum tree found in the forests of the Isthmus, and where it is impossible to get palm nuts, its wood is used for the coagulating smoke. Amole Juice. — A native process for coagulating the milk of 36 GRADES OF CRUDE RUBBER. the rubber tree, which prevails throughout Central America, involves the use of an alkaline decoction made from the juice of a plant called "achete" or "coasso" {Ipomcsa bonor-nox, Linn., and also Calonyction speciosum) . This is combined with rubber milk in the proportion of i pint to i^ gallons of the latter. During coagulation the vessels are often heated from 165° to 175° F. After coagulation, the rubber is dried for twelve or fourteen days. The kinds of rubber coagulated in this fashion are Mexican, Nic- araguan, and in fact almost all of the rubbers that come under the head of Centrals, and are obtained from the Castilloa elastica. Acetic Acid. — Used in coagulating Hevea latex in the Far East. Alcohol. — One of the best general coagulants, but too costly to be commercially available. Alum. — This is used all through the isthmus of Panama, and in coagulating Accra rubbers and other African sorts. Pernam- buco rubber is also treated with a water solution of Alum, as is the Nicaraguan at times. BosANGA. — The juice of the Costus afer, a seed, used in the coagulation of the latex of Landolphia in the Lopori district in Central Africa. Beta Separator. — The invention of Mr. John Hinchley Hart, F.L.S., of Trinidad. This is an arrangement by which the latex placed in the upper compartment is washed, filtered, and coagulated. The machine known as the Beta separator works somewhat on the principle of the cream separator. CouTiNHo's Machine. — ^This is a wooden cylinder about 20 inches in diameter, set horizontally, revolving by a crank and so arranged that smoke is let into the inside through the cylinder shaft. The latex, by the revolution of the cylinder, is distributed over its inner surface and there smoked and coagulated. Coyuntla Juice. — This is an astringent juice made from the Mexican weed of that name. When the rubber milk is gathered, it is placed in earthenware vessels and whipped with the weed, which causes coagulation. The Mexican rubber known as Tuxpam is treated in this way. Centrifugal System. — Another form of coagulation, that has recently been tried with considerable success, is the using of COAGULATION. Z7 a centrifugal machine which removes the watery contents from the gum, and produces a marvelously clear elastic rubber. Danin^s machine for smoking rubber is a revolvable cylin- der, through openings in the end of which smoke is forced, the latex first having been introduced through the other end of the cylinder. The cylinder being rotated, the latex spreads itself over its inner circumference and is carried past the discharge end of the smoke conduit and thus coagulated. The machine is the invention of Joao Roso Cardoso Danin, of Para, Brazil. Formic Acid. — Used instead of acetic acid in coagulating Hevea latex. FuMERO. — A machine patented by G. van den Kerckhove, of Brussels, Belgium. The apparatus is simple, the latex being guided by the hand over the smoke and the rubber produced in ball form uniformly cured. The apparatus designs to do scien- tifically exactly what the Amazon rubber gatherers do crudely in smoking Para rubber. Heat, Air, Sunlight. — Various rubbers are coagulated simply by the exposure to slight artificial heat, to the sunlight, or merely to the air. Such are the coarse Para rubbers, certain of the Centrals, African, and East Indian rubbers. Fiji rubber is coagulated in the mouths of the natives, and some Angola rubber on the arms and breasts of the natives. Helper Process. — This consists of the addition of a solution of acetic acid, and is based on the knowledge derived from the analysis of the smoke of the Urucuri nuts. KoALATEX. — ^A proprietary preparation used in Ceylon and the Federated Malay States for coagulating the latex of the Hevea Brasiliensis. Lime. — A final process in the coagulation of rubber in India is the washing over with lime. Collins also mentions the use of lime in connection with the coagulation of Para rubber. Lime Juice. — Lagos rubber and some other African sorts are coagulated by the addition of a little lime juice, which is added as the milk flows from the vine. NiPA Salt. — A salt obtained by the burning of the plant known as the Nipa fruticans. Is used in the coagulation of Borneo rubber. 38 GRADES OF CRUDE RUBBER. Machacon Juice. — Cartagena rubber, which is gathered carelessly, is coagulated in a hole in the ground by the addition of the juice of the root of the "machacon" — a strongly alkaline solution. PozELiNA. — A preparation intended to keep rubber latex in a fluid condition until the time of curing. The ingredients used in making the preparation are secret. The headquarters for its sale are at Para, Brazil. PuRUB. — Another name for hydrofluoric acid, when prepared as a coagulant of rubber latex. Salt. — Many kinds of low grade rubber are coagulated by the addition of salt or brine. Borneo, for instance, is coagulated in that way. Madagascar rubber receives a treatment of salt- water. Mangabeira rubber is treated with a mixture consisting of I part of salt to 2 parts of alum. Nicaragua rubber is also often coagulated with salt. Seringuina. — A chemical product for retarding for any length of time the coagulation of rubber latex. Is said to con- tain no corrosive elements. When the latex is finally smoked the substance evaporates entirely. It is the invention of Dr. Cerqueira Pinto, of Para, Brazil. Soap and Wood Ashes. — The medium grade rubbers all through Central America are often coagulated by the use of soap, and where that is not plenty, of a strong lye from wood-ashes. Spirits of Wine. — This is used sometimes in the coagula- tion of Balata. Sulphur Fumes. — According to James Collins, rubber of the Para varieties is sometimes exposed to the action of the fumes of melted sulphur, which affects coagulation. This process, how- ever, is very rarely followed. Torres System. — In addition to the natural methods de- scribed above, there are several that give some evidence of an intelligent study of the milk and the substances best adapted for this work. Under the Torres system a liquid is made by a secret formula, from the roots and fruits of certain South American palms, which, when added to the milk, preserves it from curdling, so that it will keep for weeks. It can thus be transported to a convenient place for smoking. OXYDASES IN RUBBER. 39 OXYDASES IN RUBBER. Why rubber is dark in color may with propriety be treated here. The discovery by Dr. David Spence, whose investigations of the latex of various rubber trees have been most profound as well as practical, of an active enzyme which has an oxidizing effect, is of much interest to rubber manufacturers. The result of this line of experiment and research will undoubtedly one day be a pure crude rubber with all the nerve and strength of the present dark colored product. Dr. Spence's description of enzymes is here appended : "These enzymes are probably, as I learned, present in the protein of the latex of all rubber producing plants, and so act upon the insoluble portion of the protein that it is converted into colored products, which impart the dark color to the rubber. In my original work I determined that the temperature at which the oxidizing enzymes are destroyed lies very close to the point where in general other similar enzymes perish. To obtain rubber only slightly darkened, it seems, at first glance, only necessary to destroy the active enzymes in the latex or the rubber by heating above the sterilizing temperature, 75° C. But this method of destroying the enzymes by means of heat is not so easily accom- plished in practice, and this fact leads me to the belief that in the latex and in the rubber there was a heat-resisting agent, zymogen, which slowly changed into active enzymes. "1 found, for example, that freshly cut pieces of Para rubber, washed thoroughly with water for more than an hour to remove the strongly colored soluble matters, gradually darkened and after exposure to the air finally became entirely black. Potassium cyanide, a mercury chloride solution or acetic acid, failed to pre- vent the dark coloration, or at least after the above solutions were completely removed by washing. I made many experiments with the latex of Funtumia elastica, but found without exception that heating the latex or the rubber prepared therefrom even to 100° C. for half an hour was insufficient to alter the tendency to turn dark, "It is known that certain natives on the West African coast obtain rubber from the latex of Funtumia elastica by heating it with water until the separating rubber particles coalesce into 40 GRADES OF CRUDE RUBBER. balls. Nevertheless, I have seen no sort of rubber prepared in this manner in which the effect of the active oxydase enzyme was not plainly observable. "Since the oxidizing enzyme is very stable towards heat, the best method for handling the latex to secure only faintly colored rubber appears to be the one presented previously by me and now repeated here. By this method the enzyme itself is to be removed as completely as possible before coagulation. The latex is diluted with water before the coagulation and the agglomerat- ing rubber particles washed well (this applies at least to Funtumia elastic a) in order to remove the oxidizing enzyme as well as other foreign matter from the rubber. In this manner a snow-white rubber is obtained. Yet to prevent as much as possible the bane- ful effects when using the boiling process a substance having a noxious action against the enzyne but a harmless one towards rubber could be utilized. "Many experiments to discover a body which would render innocuous the oxidizing enzyme have been fruitless. So, from a practical standpoint, the destruction of the oxidizing enzyme is not as simple a matter. There are a number of difficulties to overcome, and, only when the nature and properties of the enzyme are more closely investigated, may we hope to ascertain a practical method for the removal of this substance." Synthetic Rubber. — Every year there is more or less news- paper prominence given to Synthetic Rubber discovery and dis- coverers, but so far absolutely nothing has been accomplished commercially. The producers of alleged Synthetic Rubber work along a variety of lines. There is, jfirst and most dangerous, the line of fraud where real rubber disguised is put forth as a cheap synthetic production. This procedure has been the means of ex- tracting many dollars from the pockets of the credulous. There is another class of honest but somewhat ignorant inventors who make products that in some respects are similar to rubber, and which they believe are equal to or even better than rubber. They use oils, gums, cellulose, in fact, almost anything that will produce a waterproof plastic. These products are often of value in connection with rubber and sometimes when used alone, but never yet have anywhere near equaled the crude material. CHAPTER II. SOME LITTLE KNOWN RUBBERS AND BASTARD OR PSEUDO GUMS. From time to time reports come in from all over the tropical world regarding the discovery of gums, some of which are similar to India-rubber, while others are more like Gutta- percha. In a few instances these gums have appeared on the market, in due time, under various names and have been useful. This is not the rule, however, and it is due to a variety of reasons. The first, perhaps, is the scientific attitude of those who primarily examine the samples received at the great centers of civilization. Unless gums are of high grade, and bear promise of being nearly as valuable as a good grade of India-rubber or Gut- ta-percha, they are usually pronounced as worthless, or nearly so. These same experts, it is well to remember, condemned reclaimed rubber and substitutes, which may lead the manufacturer to sus- pect that his wants are not always appreciated by the learned. It is possible, of course, that the scientists and experts are right, and that it would have been better had reclaimed rubber or substitutes never been known. Nevertheless, rubber manufacturers are ever in the market for them, and would welcome many of the pseudo gums and find large uses for them, if once they were within reach. Aside from the scientific attitude is the indifferent attitude of the gatherers in their native wilds, of the importers who see little profit in such cheap gums, and of the manufacturers them-, selves, who wait until a neighbor has tried something new before venturing to experiment. It is only sufficient to recall what is needed in rubber com- pounding to see how many of these gums could be made valuable. For example, sometimes simple stickiness is called for, in another case only insulating qualities and stickiness, in still another, water- proofing qualities and stickiness, and, it is well to add here, where only one valuable quality exists in a gum others can often be supplied. As a matter of fact, in the present state of compounding and manipulation, the presence of resins is not heeded, short life can be overcome, and intractability can be done away with. 41 42 LITTLE KNOWN RUBBERS. A few years ago an American rubber manufacturer at- tempted to secure from Mexico a quantity of the bark from a small tree which was believed to yield rubber, with a view to extracting the gum, by the boiling process. His agent, not under- standing the instructions given, had enough of the shrubs cut off at the ground to make a steamer load, and shipped them entire — wood and all. A liberal yield was obtained of a gum equal in quality to a good grade of Centrals. The undertaking did not prove profitable enough, however, to cause it to be repeated. But in time others became interested in the product of the plant in question, with the result of developing the present large produc- tion of Guayule rubber, which is treated more fully in another chapter. It is with the hope that some of the gums mentioned in the following pages may be brought before the rubber manufacturers the world over, that space has been given to them. Abba Rubber. — This is an African rubber, from Lagos. It probably is the product of the Ficus Vogelii. It is low grade rubber and cures soft and short. There is a large percentage of resin in the milk. The tree is widely distributed, and the product is thought to enter largely into Lagos rubber. The trees are most abundant in Grand Bassam, and grow rapidly to great size, single trees often yielding lo or 12 pounds in a season. The milk is coagulated by adding vegetable acids and boiling. The rubber is bright red. It contains about 55 per cent, rubber and 45 per cent, resin, and forms 30 per cent, of the latex. The washing loss is 10 to 14 per cent. One report is that the latex of this tree is mixed with that of Funtumia elastica, the mixture being called by the natives "aba-odo." Abyssinian Gutta. — An adhesive acid gum of an earthy brown color, similar to common gutta in external appearance. Softens in water, but keeps a very great elasticity. On drying it remains exceedingly adhesive, therefore could not be used in place of Gutta-percha, but with proper treatment would undoubt- edly make an excellent friction gum. Almeidina. — This comes from West Africa, particularly from the Cameroons and Angola, and has been found in the Solo- mon Islands. Its source is a shrub with succulent stems, all of ALMEIDINA—BAKA GUM. 43 which are tapped. The milk is boiled and the resultant balls dried in the sun. It conies to market in small and sulphur- colored nodules, resembling potatoes, for which reason it some- times has been called "potato gum." When broken open, these balls look like putty, and although quite brittle when cold, the gum easily softens in warm water and may be drawn out in threads, which are possessed of some elasticity. It is completely melted at 240° F., and remains rather sticky after melting. It almost completely dissolves in cold benzine; in fact, nearly all of the solvents ordinarily used in rubber manufacture dissolve it. It mixes and dissolves with rubber in almost any proportion and up to 25 per cent, at least. Not only does it not injure the rubber, but is said to be beneficial to it. In working on the mill a pungent vapor arises from the mass, which, however, has no poisonous effect. In using this gum, a little caustic soda sometimes is added to the water when it is being washed; some manufacturers add tannic acid. Animal or vegetable fixed oils do not dissolve Al- meidina, and therefore when mixed with it are apt to rot it. Mixed with Gutta-percha this gum is practically indestructible. The name "Almeidina" is that of the first important shipper of the gum; in England the spelling "Almadina" has come into use. The gum is known also as "Euphorbia gum." Warburg and Jumelle say that Almeidina comes from Euphorbia rhipsaloides, which must not be confused with E. tirucalli. Berry gives Almeidina 82.78 per cent, resin, and 9.40 per cent, hydrocarbon. Amazonian Resin Rubbers. — The valley of the Amazon contains various trees and plants that are caoutchouc producers, but which are generally neglected, as the gatherers are seeking the more valuable Hevea or Castilloa. At the same time the latex of some of these plants has been referred as being used to a con- siderable extent for adulterating Para rubber. Among these are mentioned the trees known under the native names of Amapa, Sucuba, Surva, Tamanguiro, Molango, etc. All of these show a marked percentage of resin in the milk. Antipolo Gum is being made from Aartocarpus incisa (the breadfruit tree) in the Philippines. Antipolo is a town in the province of Luzon. Baka Gum. — Found in the Fiji archipelago. Comes from 44 LITTLE KNOWN RUBBERS. Ficus obligua (Foret). Used by natives for birdlime. Milk very abundant. Gum little known. Samples sent to England were reported upon as being suitable for mixing. Banana Rubber. — Green bananas yield considerable latex, which is 95.7 per cent, water and only 3.9 per cent, rubber. It is easily coagulated by boiling. Made from Musa sapientum and M. paradisiaca. Barta-Balli. — One of the best kown native trees in the Guianas. The milk of this tree has usually been mixed with Balata milk and is said to give it its reddish tint. The gum when dried by evaporation is rather sticky and soft, but when precipi- tated in alcohol is dry and firm. Reports from England are rather condemnatory as the gum is said to absorb a great deal of water in washing, which it retains very obstinately. The same rubber, dried by precipitation by spirits of wine, is said to be very brittle. Known also as Cumaka-balli. Beira Rubber. — Another name for stick rubber, gathered on the east coast of Africa, and shipped from Beira. Canoe Gums. — From the bark of the breadfruit tree, which is found so plentifully in the islands of the Indian archipelago, comes a thick mucilageous fluid which hardens by exposure to the air. When boiled with cocoanut oil it makes a tough rubber- like substance wholly waterproof, and very lasting. It is used ordinarily for waterproofing seams of canoes, pails, etc. It is also used, when fresh, as a birdlime. Is probably from the Artocarpus integrifolia. Cape Cattimandu. — Derived from an Euphorbia found at the Cape of Good Hope. The juice is so acrid as to give intense irritation to any part of the body with which it may come in con- tact. The gum has been used as an anti-fouling dressing for ships' bottoms, but is little known otherwise. Cattimandu Gum. — This is one of the Euphorbia gums, the natives using the milk as a cement to fasten knives in their handles. Under the influence of heat it becomes soft and viscid and when dry is very brittle. It is probably about as useful as Indian gutta. Found in Vizagapatam, India, Cattimandu gum seems to be from Euphorbia trigona. Cativo Gum. — This comes from the sap of the mangrove, CHICLE— COORONGITE. 45 called "Cativo" in the United States of Colombia. The gum is fluid at 130° F., and if the temperature be raised to 212° F. it is easily filtered and impurities removed, and a somewhat objec- tionable smell greatly lessened. The gum is then of a clear red- dish brown color. It mixes easily with rubber and is said to pro- duce a very tough compound. When vulcanized with 5 per cent, sulphur, this gum makes a fine, elastic product. When vulcanized with more than 5 per cent, sulphur, it becomes like Gutta-percha, and can be sheeted or molded, when warmed. Chicle. — A gummy resinous substance found in the Achras sapota, a. tree growing abundantly in the warm damp regions of Mexico and also in portions of Central America. Chicle should be of a whitish color, odorous, and free from impurities, but often is adulterated with an inferior pink or reddish soil. It is solid and brittle at ordinary temperatures, but becomes plastic when placed in hot water. It is quite soft at 49° C. (120° F.). It is used chiefly in the United States in the manufacture of chewing gums, and to a small extent in England for adhesive plasters. It has been used for modeling purposes and for mixture with India-rubber for insulation work. The fruit is about as large as an apple, though looking more like a quince and is eaten under the name of "sapodilla" or "sapotilla" plum. The fruit is pricked or sliced and the latex is allowed to ooze out without squeezing, so as not to get the other juices. Lateral tapping is used on the tree, and 15 to 25 pounds of milk or 5 or 6 pounds of gum may be obtained in one season without injuring the tree. The milk is coagulated by boiling. Prolonged boiling makes it reddish, though some trees are said to yield a red gum. The best Chicle is made from highland grown trees. The trees sometimes grow 70 feet high, and the wood, which is very heavy, takes a high polish and is quite valuable. The analysis of Chicle shows 44.80 per cent, resin, 17.20 per cent, rubber, 9 per cent, water, and 8.20 per cent, starch and other matters, on an average. It sometimes contains as much as 55 per cent, of resins, when dry. CooRONGiTE — Sometimes known as Australian Caoutchouc. An India-rubber like material, discovered first near Salt creek, a short distance from the coast of South Australia. It was ob- served in little hollows of sand and resembled patches of dried 46 LITTLE KNOWN RUBBERS. leather, but it generally occurred in the swamps. It is supposed to be of the petroleum series. Some scientific authorities in England and America ascribe to it a vegetable origin and regard the gum as exuding from a plant or lichen. It is not soluble in the ordinary solvents used in rubber work, but after mixing with India-rubber is can be put in solution. According to Forster, it vulcanizes somewhat as India-rubber does. Cow Tree Rubber. — The Cow Tree is very plentiful in tropi- cal South America and yields a milk commonly used for food. This milk contains considerable Caoutchouc, which is about 30 per cent, resin. Botanically it is known as the Brosimum galac- todendron. Besides Brosimum galactodendron, Warburg men- tions another Cow Tree, Couma utilis, an Apocynaceae, growing in northern Brazil, while B. galactodendron is an Artocarpeae of Venezuela. Couma utilis latex contains rubber, and is used by the natives in waterproofing. Cow Tree milk is exceedingly hard to coagulate, and evaporation product is completely soluble in hot acetone, seeming to indicate absence of any rubber. The constituents are mainly fatty matter, possessing neither tenacity nor elasticity, according to the German chemists. CuMAi Rubber. — From the milk of a tree found on the Rio Negro and Uaupes, in Brazil. None comes to market. This milk is used by the natives for waterproofing purposes. Durango Rubber. — See Guayule. Euphorbia Rubber. — See Almeidina. Fluvia. — See Pontianak. GoA Gum. — Discovered by Senor Da Costa. It is a gum that comes from the Mival-cantem, which grows wild in the Cou- can district in Brazil, and is also planted for hedges. Chocolate in color, softens under heat, is easily molded, and thoroughly waterproof. GuTTA Bassia. — Found between Upper Senegal and the Nile. Has the appearance and apparently many of the properties of Gutta-percha. Softens in warm water and becomes glutinous at the boiling point. Is soluble in sulphide of carbon, chloroform, benzole, and alcohol. Can be kneaded in water as easily as ordinary gutta. It may be the same as Karite gutta, which is GUTTA-GREK—GUTTA-SHEA. 47 from Bassia Parkii, though there are other African Bassias which are said to yield good gutta. Gutta-Grek. — A gum that comes from Palembang, in Straits Settlements. It appears very much like India-rubber, but is permanently softened and destroyed by heat sufficient to melt it. It smells like Gutta-percha rather than India-rubber. Gutta Horfoot. — This is a vegetable juice sent in sealed tins from the Straits Settlements, which yields a material like India-rubber of fair quality. No way of coagulating the juice, where it is gathered, seems to be known. Gutta-Shea. — Said to be the nearest approach to Gutta- percha among African products; obtained from the Shea, Ga- 1am, or Bambouk rubber-tree (Butyrospermum Parkii). The butter is the solid fat contained in the seeds and is used in making hard soaps. Gutta-shea is separated from the fat in the course of the soap making and is found to be present to the extent of from 5 to 75 per cent. A kind of Gutta-percha is also obtained from the trunk of the tree in small quantities. Also known as "Karite gum." Analysis of the butter shows: Guttalike 25.20 per cent.; resin 57.13 per cent.; water 5.04 per cent. ; im- purities 12.63 P^'' cent. The yellowish butter smells and tastes much like cocoa butter. Cazalbo claimed to have differentiated two varieties, one yielding a red and the other a yellowish gum. The red kind is the more valuable, and this tree also yields gum from its trunk, while the yellow gum tree does not. It is uncertain whether the yellow butter yields any gutta, though the trunk gutta from the other variety is comparable to Red Borneo in toughness and in its structure. Called also "Karite Gutta" and "Shea butter." Knowledge on this subject is still confused and the authorities conflict. The two varieties are called "Shea" and "Mana," the Shea being the one which yields gutta, and also the more abun- dant variety. The branches seem to yield even more than the trunk. The milk is allowed to stand in the open air for about 24 hours, when it partially curdles. The crystalline particles are then kneaded into a mass in hot water. However, reports on this gum are conflicting, and it is probable that two sources are confused. Some advices seem to point to the plum-like fruit as 48 LITTLE KNOWN RUBBERS. the source of both gutta and butter. Fendler and Heim consider Karite gutta worthless as a substitute for Gutta-percha. Gutta Susu. — Also called "Gutta grip," at Singapore, and formerly known as "Assam White," The washing loss is 30 to 45 per cent,, and the clean rubber contains 14.5 per cent, resin. In Java and Sumatra it is generally stored under water. The vine is tapped and the gum left to dry on the bark. The milk is sometimes gathered and coagulated with salt and boiling, but this method is not so good as bark drying. It is a white and remains so under water, but darkens on exposure to the air. Jelutong. — See Pontianak, Jeve^ Jebe_, or Heve (hence Hevea) was the ancient name for rubber among the natives of Ecuador, The name was applied to a rubber coming principally from the neighborhood of Iquitos, Peru, (See Peruvian rubber.) JiNTAWAN. — A bastard Gutta-percha mentioned by Thomas Hancock in four patents and also by Taylor and Duncan. Prob- ably a mis-spelling of "Djintaan soesoa," the same as Gutta-susu. LoRANTHUs Rubber. — A sticky non-elastic Venezuelan product. Contains 18 per cent, of resin. Maboa Gum. — Said to be produced from a species of Ficus in Santiago de Cuba. Macwarrieballi Gum. — A rubber gathered in British Guiana from the Forsteronia gracilis. From the report of the director of the Kew gardens, to whom a sample was submitted, it would seem that, while the gum is at present unfit for use in place of ordinary Caoutchouc, because of its stickiness, it might be of value in cements, frictions, and the like. Forsteronia gracilis is a vine or bush rope belonging to the ApocynacecB. The milk appears to be often mixed with that of Balata or Barta- balli, though Macwarrieballi is more like rubber than Balata. The vine is very rich in latex. Mangegatu Gum. — This comes from Vizagapatam, India, and is a gum of the bastard gutta type, similar to gutta trap, and is said to come from the Ficus Indica. Mandarnva Rubber, — A low grade of South American gum, somewhat like Ceara rubber. Little known. Is said to grow on the dry arid uplands of the interior. Is one of a number MANGA-ICE—PALA GUM. 49 of gums that bear the natives names, "Cauchin," "Pau," and "Massaranduba." Manga-ice Rubber. — Argentine republic. It is very abun- dant. Produces good rubber. MuDAR Gum. — ^This comes from an Asclepiad, commonly known as gigantic swallow wort (Calotropis giganteas). The shrub is found throughout the southern provinces of India and grows to a height of from six to ten feet. Produces a gutta-like substance, which becomes plastic in hot water, and in other ways acts somewhat like Gutta-percha. It insulates badly, but is rec- ommended for waterproofing. Analysis: Rubber, 16.92 per cent.; rosin, 83.08 per cent., according to Warden (1885). Hooper found 25.54 per cent, of a rather poor rubber, and 62 per cent, resin. Mule Gum, — Another name for Ceara rubber. MusA Rubber. — A gum expressed from the peel and leaves of the banana and pisang plants. No gum yet on the market. Process patented in England by Otto Zurcher, of Kingston, Jamaica. Also called "Banana Rubber" (which see). Neen Rubber. — A rubber-like gum said to be produced by an insect, reported from Yucatan. The insect belongs to the coccus family, feeds on the mango tree, and swarms in those regions. It is of considerable size, yellowish brown in color, and emits a peculiar oily odor. The body of the insect contains a large proportion of grease, which is highly prized by the natives for its medicinal properties in skin diseases. When exposed to great heat, the lighter oils of the grease volatilize, leaving a tough wax which resembles shellac. When burnt this wax pro- duces a thick semi-fluid mass, like a solution of India-rubber. An "ant wax" or lac is found in Madagascar, and is secreted by two insects, Garcardia Madagascariensis and Gascardia Perrieri. The former secretes a white gum, containing 52 per cent, of resin. The latter secretes red gum, with 46 to 48 per cent, resin. The two gums have the same value. Pala Gum. — Found in Assam and Ceylon. The wood and the bark are valued in India for their medicinal qualities. The tree yields an abundant milky juice, which after coagulation acts something like Gutta-percha. It readily softens in hot water 50 LITTLE KNOWN RUBBERS. and takes impressions, which are retained when cold. Also known as "Indian Gutta-percha." Comes from the Dichopsis elliptica. It has been used as an adulterant of Singapore gutta for some years. It was used also as birdlime or cement and keeps well under water. Is hard and brittle when cold. The resin or crystalban is easily removed by boiling alcohol, and the residue appears to be a very fair gutta. Palo Amarillo. — A varnish-like gum from the latex of the Mexican tree Euphorbia fulva. Analysis of the latex gives 34 per cent, gum and 6 per cent, resin. So far the gum is not sus- ceptible of vulcanization and is not elastic. P. F. U. — A good rubber, not now obtained commercially, the source of which was the Colorado desert weed, the Picra- denia florihunda utilis. PicKEUM Gum. — See Guayule. PoNTiANAK is a cheap inelastic gum imported from Borneo for use as a friction and filler. It takes its name from the town of Pontianak, and is known also as "Jelutong," this being the import name in the United States, and sometimes as "Fluvia" and "Cambria." It is white and looks like marshmallow candy, and smells strongly of petroleum. Oxidizes readily on exposure to the air. Pontianak gum, according to eminent authority, comes from the tree Dyera costulata. It often comes mixed with the milk of local Willoughbeias. The Dyera costulata sometimes grows 150 feet high and yields 100 pounds of gum when cut down. Pontianak is about the same as Almeidina in quality. Berry finds in Jelutong 75 to 76.55 per cent, resin, and 16 to 19 per cent, hydrocarbons. Pontianak wood is much used in making Chinese shoes. Root Rubber. — A rubber obtained from the roots of semi- herbaceous plants known as the Carpodinus lanceolatus, Landol- phia Thollonii, and others. Very abundant in the open grassy country of Angola and the Congo Free State. (See Thimbles.) Sarua Rubber. — Found in the Fiji archipelago, from Alsto- nia plumosa. Formerly collected largely, now but little comes to market. Natives take no interest in its collection. Is soft at first, but hardens after a time and becomes inelastic. Is about the color and consistency of putty. Natives collect juice in three months SUSU-POKO—TUNO. 51 and it coagulates almost at once. Comes from stems and leaves. No juice in trunk of tree. SiEBA Gum. — See Tuno. Susu-POKO (meaning English tree milk). — A gum from a tree growing in the Malay peninsula, used in the place of Gutta- percha, after being cleansed and treated with chloride of sulphur. Mentioned by Leonard Wray in 1858. Talotalo Gum. — Found in the Fiji archipelago. Comes from Tahernaemontana Thurstoni. The gum is hard, gutta like, and without elasticity. Also called "Kau Drega." The milk is thin, but the tree grows large, up to two feet in diameter, and it is the best rubber source in the Fiji islands. Talaing Rubber. — An almost black rubber which, when cut into, is white and porous presenting a honeycombed appear- ance, the cavities being filled with a watery fluid. It is quite tough and elastic and appears to be of good quality. It comes from a creeper which is abundant in the Philippines, in Malacca, and Indo-China. The juice is very abundant, and is coagulated by being boiled in water. Tirucalli Gum. — This is a Euphorbium gum, from the Indian plant known as milk hedge. The milk of this plant is used for various purposes, chiefly medicinal, in India, and has been suggested as a substitute for Gutta-percha. Like Gum Euphor- bium, it has a very acrid character, and the collection of it is a very dangerous operation to the eyes. When dry it becomes very brittle, but when warmed in water is quite elastic. ToucHPONG Gum. — This is without doubt a rubber gum, entirely distinct from Balata. The rubber dries in strips on the trees, and what little of it comes to market has not been recog- nized as a distinct sort. Samples sent to England, however, have been favorably reported on. It is found throughout the Guianas. Probably from Sapium biglandulosum. Spelled "Touchpong" by Jenman; "Touchpong" by Morris; "Pouckpong" by Dr. Hugo Miller. Tung is a trade name applied to a gum gathered principally in Nicaragua and Honduras. It is the product of what has been called the "sterile rubber tree" and also the "male rubber tree" of Nicaragua. The milk is coagulated with the aid of heat. The 52 LITTLE KNOWN RUBBERS. gum is but slightly elastic, is very sticky when heated, and is cheap. It is used as a friction gum, and is also mixed with Balata in the manufacture of belting. Sometimes it is sold under the name "Seiba gum," its identity being lost by the ingenious massing and manipulation under water. Nicaragua rubber adulterated with "Tuno" in coagulation soon hardens and loses its elasticity. Also spelled "Toonu" and "Tunu." It is derived from Castilloa, tunu, and called locally "caucho macho" or male rubber. Though it has a bad reputation, Mr. E. Poisson has drawn excellent rubber from this same tree in Costa Rica. Tuno gum usually runs over 80 per cent, resin. Berry gives it 80 to 86.13 per cent, resin, and 3.50 to 7.06 per cent, hydrocarbons (gutta- like). Yellow Gutta. — This comes from the Sunda Isles, from the genus Payena. It is practically a compound of India-rubber with two resins. One of these is crystallizable and the other is pitchy. If the raw material be treated with boiling alcohol the resins are taken off and the remaining product appears to be good India-rubber. Berry describes Yellow Gutta as "a gum of dual composition containing the hard resins characteristic of chicle, and the elastic caoutchouc-like hydrocarbon characteristic of rubber." It is more like rubber than gutta. The analysis gave 80 per cent, resin and 12.58 per cent, hydrocarbons (rubber?). The resin looks like chicle resin, and has a saponification value of 104. 1, with a trace of acid. However, there are several guttas which are yellow. CHAPTER III. I. DIVISIONS IN RUBBER MANUFACTURE AND PRIMARY PROCESSES IN MANIPULATING THE GUM. The foremost European manufacturers of rubber goods, as a rule, make everything in the Hne of compounded rubber, hard or soft, and in addition often are producers ' of Gutta-percha goods. In the United States, on the other hand, the tendency has been to speciaHze the industry, and as a result it has divided itself naturally into the following general lines: Mechanical rubber goods; Tires, pneumatic and solid; Molded work; Sundries, druggists', surgical, and stationers'; Dental and stamp rubbers; Surface clothing; Carriage cloth; Mackintoshes and proofing; Boots and shoes; Insulated wire; Hard rubber; Cements; Notions; Plasters; and Reclaimed rubber. The following brief description of the manipulation of rub- ber in these various lines is given simply because there are super- intendents and managers who are experts in one line, say, for example, of Druggists' sundries, but who may be wholly unfamiliar with even the machinery used in other lines. Mechanical Rubber Goods. — This line of rubber manufac- ture, which is also known in Europe as technical rubber goods, embraces all the heavier combinations of India-rubber, metal, and fabric which are used in engineering and industrial lines. It covers, for example, belting, packings, hose, and special articles of almost endless variety and description. This portion of the rubber business has always been the pioneer in the production of new compounds, new processes, and better and heavier machinery. Its manufacturers always have welcomed new grades of rubber, have been the first to utilize those that were a drug on the market, because of lack of knowledge as to their manipulation, were familiar with the uses of reclaimed rubber while yet other lines were simply considering its use, and with hundreds of compounds and cures, with a broad knowledge of industrial achievement in all lines, they have often pointed the way for manufacturers in other lines to follow, to the better- ment of their goods or their pockets. 53 54 DIVISIONS OF THE MANUFACTURE. The mechanical rubber goods factory has, to begin with, the same general outfit in the way of machines for manipulating the crude gum as have the other lines. Their mixing mills, how- ever, are often heavier, and their calenders run at higher speeds, while they have, in addition, enormously heavy hydraulic belt presses, huge vulcanizers, and scores of special machines designed for individual problems required for their line of work, or per- haps for a single factory alone. The kind of vulcanization used in this work is (i) open steam heat, where the goods are buried in French talc or wrapped in fabric; or (2) dry heat, where they are confined by molds, and held in a steam press during the cure ; or (3) where the goods, as in the case of belts, are molded between the platens of the press itself, while curing. Even in this line of work there are some concerns that only do special parts of it. For example, there are certain large factories that make only certain types of packings, which have a world-wide sale, and on which they are run continuously. Many of these mills also are large producers of tires. Boots and Shoes. — ^The manufacture of rubber boots and shoes, although apparently a simple business, not only requires large capital, but is one that has often been overtaken by disaster. It is a matter of common knowledge that, given the same com- pounds, the same machinery, and the same skilled workmen, no two mills are able always to turn out exactly the same grades of goods. Quality is one ingredient that may or may not be added to the goods, no matter how honest the endeavor. That there are reasons for this, no one can doubt, and that the day will come when this branch of manufacture will be an exact science is probably true. That, however, will entail a definite knowledge of rubber from the moment it first sees the light as creamy liquid exuding from the tree, through every event in its life — in coagulation, transit, storage, factory manipulation, com- pounding, calendering, curing, its death in the service of man, and its later resurrection in the process of reclaiming. Nor is this all. There will be a need for exact information regarding the ingredients added in the course of compounding, their rela- tion one to another, mechanically and chemically, so long as they be joined together. This, coupled with atmospheric and DRUGGISTS' SUNDRIES. 55 climatic conditions, not to say a profound knowledge of the errors and accidents due to the ignorance, prejudice, or carelessness of the ordinary workman, constitutes so complex a problem that suc- cessful manufacturers to-day feel fairly safe in frankly stating to would-be competitors that they have no need to hide their formulas, as they are but a small part of the problem. In the complete rubber shoe plant there are found, for initial equipment, washing rolls, mixers, refining mills, and calenders such as most of the other lines employ. In addition, there are special calenders, with engraved rolls for shoe-upper work ; others, also, with engraved rolls for soleing; presses for molding boot heels, sole-cutting machines, and, of course, vulcanizers. As this class of goods is cured by what is known as the "dry heat" — that is, by being confined in dry, hot air for several hours — it will readily be seen that it is a radically different business from mechanical rubber goods, for instance. These dry heaters are simply large air-tight rooms, fitted with steam pipes for heating, lined with tin, double walled to prevent radiation, into which hundreds of pairs of boots or shoes are run on skeleton cars, to undergo the process of vulcanization. The manufacture of rub- ber footwear in brief, therefore, consists in washing, drying, com- pounding and calendering the rubber, the cutting of the cal- endered sheets into various shapes for cementing over lasts in the shapes desired, the varnishing, and the dry heat cure. Druggists', Surgical and Stationers' Sundries. — This part of the rubber business entails more skillful manipulation and more finesse in manufacture than almost any other line. An atom- izer bulb, for example, must be graceful in shape, with delicately smooth surface, of good color, and either of the non-blooming variety or so near it that the sulphurous efflorescence will be so slight as to pass unnoticed, while in mechanical goods a length of garden hose may be of any color, may bloom until crusted with sulphur crystals, but if it "stands up to work," it is the best, and is beautiful in the eyes of the trade. The question of colored rubber is one that has interested this branch of the business from its inception. In none other is so much white rubber made and, incidentally, none others get such good effects. This insistence by customers for white goods and 56 DIVISIONS OF THE MANUFACTURE. by physicians for black containing no trace of lead has entailed a deal of trouble upon this trade, for the manufacturers until re- cently could not go into the open market and buy a high grade of white recovered rubber, while of black there is ever an ample supply, and in black goods to suit the physician he is forced to substitute a dry bulky vegetable black for oxide of lead or white lead, and then not get so good a result. The machinery used is very similar to the equipment of a mechanical goods factory, but the scale is smaller. Washers, grinders, calenders, tubing machines, steam vulcanizers, and small steam presses are the machines used. Naturally special machines are employed in certain parts of the work, but their use is limited to a few factories and to comparatively insignificant specialities. The feature in this trade which stands out most distinctly from other rubber lines is perhaps the manufacture of hollow work, as atomizers, syringes, breast-pumps, and a host of other balls and bulbs. The parts for these are cut from sheets of com- pounded rubber, cemented together at the edges, inflated to the general shape of the mold and cured in an open steam heat. In order that the ball may perfectly fill the mold during the cure, a few drops of water or a little ammonia are put inside of it which, swelling under the heat, develops pressure enough to perfectly shape it and add to its outer surface the finish found on the inner surface of the mold. The difficulties that manufacturers in this line experience in making perfect goods are legion, as they are in other lines. They are added to by the fact that the trade, as already indicated, demands articles of beauty from a gum that was designed for utility solely. A trace of black in a white compound may spoil hundreds of dollars' worth of goods, nor can such trace be rubbed off, scoured out, or eradicated, after vulcanization. Hence, the whites, blacks, reds, and other colors must be mixed on separate mills, and the trimmings and scraps kept sedulously apart. Pure gum — that is, rubber compounded only with sulphur or some other vulcanizing agent — is also largely produced in this line. For example, it makes what is known as dental dam, the pure sheet used by dentists. This is generally a sulphur com- pound cured in open steam. Certain manufacturers, however, CLOTHING— TIRES. 57 practice the vapor cure with good success in making these goods. This cure gives a beautiful finish, but if it be not done with great skill it may be disastrous to both the workman and the goods. Dental dam, surgical bandages, and stationers' bands represent the highest priced and least compounded goods, while stopples, erasive rubber, and common tubing represent the other extreme. Between the two is a latitude that allows of a variety of combinations and compounds that no man can number. Clothing, Carriage Cloth, Mackintoshes, and Proofing. — This business may be handled, in a measure, as the mechanical goods business is ; that is, the gums mixed by heat on ordinary mixers, and then spread by calenders on the fabrics which give the articles their strength. This is the manner in which rubber surface clothing is run. The machin- ery is simple, since, in clothing, the parts are cemented together and cured in dry heat. In carriage cloths, after calendering, the goods are grained on embossing rolls, var- nished, and run into a dry heat. The mackintosh and proofing business, however, is some- what a departure from this. Here the gum, after mixing dry, is usually put in churns with a cheap solvent, and reduced to a solution. It is then applied to the cloth with a knife spreader. For double-texture work, a simple doubling machine brings two surfaces together. A portion of the business that has divided itself from the rest, is what is known as proofing for the trade. Here manufacturers simply coat the cloth and sell it to others, who make it up into garments, or anything in fabric or rubber for M'^hich there may be a call. The mackin- tosh manufacturer to-day not only is familiar with a great variety of rubber gums and ingredients used in compounding, but is also an expert in fabrics, as his business is really closely akin to the tailoring business. . Tires. — Although the tire business seemed at first to be a natural part of the mechanical rubber goods business, it really proved itself, later, to be a business wholly distinct from it. Even the large manufacturers of mechanical goods who began tire 58 DIVISIONS OF THE MANUFACTURE. making on a considerable scale, keep this part of their business distinct from other branches as a rule, running it as an entirely separate department. A large business is done in pneumatic tires for bicycles and motor cycles, but it is much surpassed by the production of pneumatic automobile tires. The knowledge gained through the manufacture of pneumatic bicycle tires (which, by the way, was one of the hardest problems that the rubber trade ever solved) has proved wonderfully effective in developing the skill necessary to make this heavier and more important article. This tire, like the bicycle tire, is built up of frictioned duck, with an outer coating of high-grade rubber carefully vulcanized. While a variety of compounds undoubtedly is used in its manufacture, it is hardly possible that any manufacturer will be able to sell a very low grade of goods. In other words, the life of the tire is so important, and the purchaser so anxious for a good article, that adulteration or cheapening to any great extent is not a danger. An adjunct of this business is the manufacture of inner tubes which has assumed very large proportions. The general machinery used in making tires is the same that is used in the work of preparing rubber in the other lines. There are two general classes of tires manufactured, however: those that are molded, and those that are made in such a way that they can be wrapped for the process of vulcanization. Wrapped goods, of course, are cured in an open heat. In the one case the tires are cured in presses, sometimes in nests of molds, and sometimes in vulcanizers. Various ingenious and valuable processes and special machines have been invented, and are now in use in this line. An industry that has grown up in connec- tion with the tire business, and that has increased the practical knowledge of the uses of the rubber wonderfully, is that of tire repairing, which is carried on in many places and to an important extent outside of the rubber factories proper. A part of the tire business that is of great interest is the making of the solid or cushion molded tire used on light vehicles. A very large business is done in this, the work being a simple process of mixing the prepared compound, forcing it into shape through a tubing machine, and molding. Of even greater importance has been the business of producing heavy INSULATED WIRE— HARD RUBBER. 59 solid tires for trucks, motor buses, fire engines, and freight wagons. Many rubber manufacturers have specialized in this line and their yearly product is very great. Insulated Wire. — The manufacture of insulated wire, either with India-rubber or Gutta-percha insulation, is a line that is more distinctly apart from other portions of the rubber business than almost any other. For Gutta-percha, the gen- eral machinery used is described in the chapter on that gum. Where India-rubber is used, the crude gum is treated in the same way as in mechanical goods. It may be forced over the wires by tubing machines, or welded together in strips that are run between grooved rolls. Braiding machines are also a part of the outfit for weav- ing the protective covering, and the wire is usually wound on huge drums and vulcanized in open steam heat. Polishing machines, testing machines, and various mechanical contri- vances are, also, a part of this equipment. The line of com- pounds used is one adapted almost wholly to this industry, and embraces a great variety of ingredients and gums that are treated specifically under their special heads, elsewhere in this book. Mold Work. — A part of the rubber business that belongs either to the mechanical or to the druggists' sundries line has, during the past few years, detached itself from the rest, so that to-day many large factories are run simply in producing small mold work. They have the usual equipment of rubber machinery, special appliances for filling and emptying molds, and the usual aggregation of hard and soft metal molds that run into thousands of dollars in a short time. The extent to which this business is carried may be imagined when it is known that one company runs 300 presses on this work, and many have from 20 to 50 in constant service. When it is remembered that very rarely are two compounds exactly alike, it will be seen that, in this line also, the expert com- pounder has a wide field for thought and experiment. Hard Rubber. — In spite of the hundreds of substitutes for vulcanite, or hard rubber, that have been produced, the demand has in no way fallen off, and mills are running full to-day on the 6o DIVISIONS OF THE MANUFACTURE. production of this semi-metal. The old fashioned compound, con- sisting of 2 pounds of India-rubber to i pound of sulphur, is still in use in certain goods. Modem progress and chemical knowledge have, however, added a great many compounds for specific uses, so that almost any degree of quality, or hardness, or price is now furnished on call. The business, primarily, is a simple one, the hard rubber machinery being like that used in other lines. In the manipula- tion of the gum for vulcanization, and in its finish, however, special machines are necessary. The finishing machines are lathes, saws, buffers, etc., somewhat similar to what might be used for turning hard wood. The mechanical factories often do a little in hard rubber in the line of valves, and the druggists' sundries mills often make their own syringe fittings, but the bulk of the business in America is done by mills that make only vulcanite the year around. Cements. — Many rubber factories are run wholly on this line of work, the gums being mixed as in a general rubber busi- ness, put into solution in churns, and sold by the barrel for an infinite variety of purposes. Hundreds of different formulas are in use for cements sold for general and specific purposes. The leather shoe business, for instance, calls for a dozen or more special cements. The bicycle business has need for a great many grades of what are known as tire cements. Stickiness, waterproof qualities, durability, and cheapness in their goods are sought by all cement manufacturers, and, in order to secure these quali- ties, skill is demanded in compounding in no way inferior to that shown in other lines of rubber work. Dental and Stamp Rubber. — The manufacture of unvul- canized gums for the use of dentists and rubber stamp manufac- turers is an industry apart from other lines, and one that has assumed large proportions. The rubber is compounded and sold by the manufacturer, and cured and finished by the dentist or rubber stamp manufacturer. In stamp work the rubber is compounded for soft rubber and many hundreds of tons are sold during the year while, of course, the dental rubber is so mixed that under the cure it becomes vulcanite of the color desired. WASHING AND CALENDERING. 6i The machinery for this work consists chiefly of washers, mixers, and calenders. Notions. — A department of the rubber business, the impor- tance of which is not generally appreciated, is that which takes in such work as waterproof dress bindings, dress shields, chil- drens' aprons, diapers, etc. Several large factories manufacture these goods, mixing their rubber by the usual processes, coating it on calenders, and having special machines for forming and curing the goods in their special shapes. In the manufacture of dress shields, the vapor cure is often practiced very suc- cessfully. The rubber manufactures of this class are not by any means inexpert compounders. They have also, perhaps, gone as far as any in deodorizing rubber goods, so that the smell of the gum or any compounding ingredients is wholly done away with. Plasters. — There are few factories that keep wholly to this line of work. It is perhaps as simple as any part of the rubber business, a fair grade of rubber being washed, dried, and mixed by the usual methods, and calendered upon the fabric that forms the base of the plaster. These goods are not vulcanized, of course. Though a variety of gums and medicaments is used in this compounding, the range is probably smaller than any other line of rubber manufacture. II. THE WASHING, MIXING, AND CALENDERING OF RUBBER. The very first manufacturing process in the manipulation of rubber of any kind, and for any use, is that of the cleansing. This is usually done by passing the gum again and again between cor- rugated rolls, w^hile fine streams of water remove the various im- purities that are exposed by the tearing action of the rolls. These impurities are bits of vegetable substances, earth, sand, etc. The old type of washer for removing these was a couple of corrugated rolls 6 or 8 inches in diameter, and 12 or 14 inches in length. Modem methods, however, have introduced larger rolls, until to-day one machine, when it is the highest type of three-roll washer, will cleanse enough gum to keep a huge factory busy. Some rubbers are so full of sand that it is almost impossible to remove it wholly. For this purpose is used a tub with a false bottom made of fine wire, and also "with a stirrer. "Thimbles," 62 DIVISIONS OF THE MANUFACTURE. for instance, after being run through the washer, are put in the tub without any attempt at sheeting, and stirred until a large portion of the sand is removed. Another type of washer is one- that is quite similar to a paper engine ; in fact, paper engines are often used in rubber washing. The special value of this type is that the rubber in its movement about the tub is floated more or less, and the sand and earthy matters sink to the bottom, while the bark and vegetable matters can be seen and easily removed. Some manufacturers, following Austin G. Day's ideas, have used alkaline solutions in washing certain gums, to neutralize the vegetable acids, and it is a question if it might not be as well to use dilute acids to neutralize the strongly alkaline qualities of gums that go through certain kinds of coagulation. Some fac- tories also examine the coarser grades of gums chemically, and give them a treatment to remove odor. As a rule, however, manufacturers rush them through the washing machines, sheet and dry them, and get them into the mixing mills as soon as possible. The drying of rubber, according to earlier practice, required a great deal of time. It was the boast of more than one rubber mill that no Para rubber was used by them until it had been dried for a year. The manufacturers of mechanical rubber goods were the first to break away from this tradition. In many cases they found, when there were rush orders on hand, that they must put on their mills gum that was practically just off the washer, and mix it, or else lose orders. Of course, they were forced to get most of the moisture out, or neutralize what was left, and they learned incidentally that they got a stronger compound with the green gum than with the "seasoned," whence the belief grew up that the months and years of drying were not necessary, as had before been supposed. In addition to this, some of them learned that long drying meant oxidation on the outside, or the turning of rubber into resin, which further increased their doubt of the wisdom of the slow drying process. These thoughts once entertained, it was not long before various plans were introduced into the drying, for hastening the removal of the moisture. The simplest of these, of course, was WASHING AND CALENDERING. 63 artificial heat, and the presence of a fan for removing the moisture laden atmosphere. Later developments have brought about a process for drying rubber very cheaply at quite a high heat, lasting only a few hours, that gives it to the man who runs the mixer, hot from the dryer, and that does away with the expensive process of breaking down. This latter idea is to some, of course, as revolutionary as was the first thought of quick drying, but that it is wholly in the line of progress, is proved by the fact that it has now been used for a number of years in many whose goods stand very high. The milling of crude rubber is simply putting the dry rubber which is found in a tough, intractable sheet, on hot rolls, and run- ning it until it gets to be a softened homogeneous mass. The gum, when this is accomplished, is ready for mixing. These mix- ing rolls are run at different speeds and are called friction rolls, and the various adulterants and ingredients that are to be incor- porated with the rubber are pressed into a softened gum by their revolution. No general rule can be laid down for mixing in all lines. An expert compounder knows that certain gums should be mixed on cool rolls, and others under considerable heat. His knowledge of specific compounds teaches him to hasten mixing in many cases where another, without skill, would require very much more time to get the same result. In some cases the ingredients are put in together, in others it is necessary one is put in last. Some have dissolved substances that would make the rubber stick to the rolls like glue unless they be put in at just the right time; others have so large a proportion of earthy matters that, unless the gum be humored, it apparently will not take them in, and so on. Each line of work and, in fact, each factory has its own special methods, and often one or more skilled mixers who can handle compounds that none of the others seem to be able to do anything with. The use of the calender is simply to sheet the goods so that they may be easily made into the desired forms. The simplest form of calender is a mixing mill with the key that normally holds one roll in place withdrawn, so that both run by even 64 DIVISIONS OF THE MANUFACTURE. motion, which is used in many small factories where nothing but molded work is made. The modern sheeting calender is ordinarily a three-roll machine. It is sometimes made with four rolls, however, and these rolls may be almost any size, the widest for rubber work being more than 80 inches. No little skill is required for running the calender on a variety of stocks, nor can any general rules be laid down for calender work. This is proved by the value that is set upon good calender men, and by the difference that there is between the work of a good one and a poor one. There are as many different kinds of calenders as there are pat- terns of mixing mills. A sheet calender has smooth rolls, and is for running absolutely smooth goods. In shoe work there are engraved rolls, pebbled rolls, and soleing calenders engraved in the likeness of the shoe sole. The carriage drill business has em- bossing calenders, and so on. A type of calender that is useful in most lines of work is known as the friction calender, the rolls in which, run at uneven speeds, drive the gum deeply into the fabric. Where India-rubber is handled in solution there is used in place of the calender a spreading machine, known under various names of "Yankee flyer," "English spreader," "Doughing machine," etc. In this a sheet of rubber is spread on the cloth by being placed on an endless apron of the fabric, the apron running over the roll against which hangs a heavy knife. A very thin coating of the rubber solution is constantly scraped off this surface, which then passes over hot drums or steam chests, evap- orating the solvent. CHAPTER IV. VULCANIZING INGREDIENTS AND PROCESSES. The average rubber manufacturer is not interested in exactly what vulcanization is — that is, what it is chemically. It is sufficient for him that India-rubber mixed with sulphur and heated results in a new compound, vulcanized rubber. It is, to be sure, interesting for him to know how much sulphur is combined and how much uncombined, and the effect that high temperatures, time, and pressures have upon resultant com- pounds. Nearly all of these problems, however, are individual to his own work, and are solved by him along practical lines. Considering compounded India-rubber as a dough which is fashioned into shape and baked, is about as far as the manipu- lator of rubber goes. The means for vulcanizing India-rubber in general use are roughly two: the heat cure and the cold cure. Consider- ing the first, a great variety of goods is cured in open steam heat and is kept in shape during vulcanization, either in molds or by being wound with strips of cloth or buried in pans of French talc. This is the wet heat and such goods are cured in vulcanizers, big and little, of which there are scores of types. A different application of heat is what is known as dry heat, where goods are put in a hot room without wrapping or mold protection, and left until vulcanization is effected. Another heat cure which at one time was very largely used, but to-day has practically disappeared, was what was known as solarization. This consisted in exposing fabrics coated with a thin skim of rubber to the rays of the sun, which effected a surface cure. What is known as the cold cure has been practiced since the days of Goodyear, and within the last ten years has been much resorted to in the manufacture of certain lines of goods. This, in turn, divides itself into two methods — the acid and the vapor cure. In the former one-half pound of chloride of sul- phur is mixed with four pounds of bisulphide of carbon. The 65 66 VULCANIZING INGREDIENTS. goods are dipped in this solution and afterwards treated with an alkaline wash. The vapor cure is where the fumes of chloride of sulphur are set free in a heated room or cabinet in which the rubber goods are hung so that all of the surface is affected. When the cure is far enough advanced the further action of the chloride of sulphur fumes is stopped by ammonia fumes. While Charles Goodyear's patents for the vulcanization of India-rubber by the use of sulphur and heat were in force, a marvelous amount of ingenuity was shown in the attempts to accomplish the same results by the substitution of other ingredients for sulphur, either with or without the use of heat. These experiments and inventions embrace vulcaniza- tion, by means of chlorides, nitrates, nitrites, fluorides, bro- mides, iodides, and phosphorets of about all the common earths and metals, and also many gases such as sulphurous acid gas. The majority of these experiments have been lost sight of, partly because the Goodyear process is now open to the w^orld, and partly because, for the majority of goods, the sulphur and heat cure is not only the cheapest, but the easiest to accomplish. It may be well, however, to review and record the experiments in this line, as there is no doubt that for special lines in rubber manufacture many of them have a suggestive value to-day. One of the very first ingredients to which inventors and experimenters turned their attention was zinc. The veteran rubber manufacturer Jonathan Trotter described a process for preparing a vulcanizing material which he called hyposul- phite of zinc. It was made from a solution of caustic potash saturated with flowers of sulphur and then treated with sulphurous acid gas. This solution he mixed with a saturated solution of nitrate of zinc, forming the precipitate that he desired. He used 3 pounds of hyposulphite to 10 pounds of rubber, curing from 3 to 5 hours, at 260° to 280° F. Another American, E. E. Marcy, some years later pat- ented a compound of hyposulphite of zinc and rubber which is apparently almost identical with Trotter's discovery, although he disclaimed similarity, and also made public the EARLY INVENTORS. 67 process, in which he used a combination of hyposulphite of zinc and sulphide of zinc, the compound being 2 pounds of rubber, i pound sulphide of zinc, i pound hyposulphite of zinc, and other ingredients as deemed necessary. These goods were of a beautiful white color, were said not to bloom, and did not need the sunning process then in use. At the same time they depended upon sulphur and heat for whatever vulcanizing was accomplished. Another attempt to get a good substitute for sulphur was in the production of what is known as sulphite or hyposul- phite of lead. James Thomas describes at length a compound in which he mixes hyposulphite of lead and artificial sulphide of lead in equal proportions, his compound being for vulcan- ization, 2 parts by weight of India-rubber and i part of the vulcanizing material. Following this thought came E. E. Marcy again, who mixed sulphide of lead and carbonate of lead in the propor- tions of 2 parts of sulphide of lead, i part carbonate of lead, and 2 parts protoxide of lead in place of the carbonate. Then Oscar Falke and Albert C. Richards brought out a compound consisting of 6 parts India-rubber, 2 parts sulphide of antimony, and ^ part sulphite of soda, curing at 270° to 280° F. A. K. Eaton, in no uncertain terms, disclaimed vulcaniza- tion by the use of free sulphur, but claimed to be the first to use sulphide of manganese. He also gave a formula for making it, which was by mixing intimately 44 parts of peroxide of manganese with 32 parts of sulphur, and exposing the mixture to heat in a covered crucible. He vulcanized several hours, from 250° to 310° F. George Dieffenbach claimed sulphite of alumina as an ingredient which, in connection with heat, would bring about vulcanization. He used this in a compound for a dental rubber, which had for its basis India-rubber, amber, linseed oil, sulphide of cadmium, oxide of tin, vermilion, and pulverized feldspar. Charles T. Harris cured India-rubber by combining it with an artificial sulphide of bismuth, which he explained as 68 VULCANIZING INGREDIENTS. being the artificial tersulphide, or polysulphide of bismuth. He describes this as being a heavy black powder, and the compound which he advised for soft rubber was lOO parts India-rubber, 75 parts carbonate of lead, and I2|^ parts poly- sulphide of bismuth, cured in a dry heat at 245° F. for i^ hours. Henry W. Joselyn discovered that shale combined by heat with sulphur formed a sulphide which could be used in curing rubber, and hastened to patent it. Andreas Willman brought out a process for combining India-rubber with "anhydrous chlorides, sulphates of alkalies" and powdered coke or coal, and claimed that his best result came from chloride of ammonium and coke. His compound was made up of litharge, lampblack, and powdered coke, in connection with from 2 to 10 per cent, of his vulcanizing mixture. Edwin L. Simpson formed a vulcanizing compound by mixing benzoin gum with pulverized sulphur, and boiling it in linseed oil. It was used in a dry heat, the compound being I pound of India-rubber, 2 ounces vulcanizing compound, 8 ounces litharge, and 8 ounces whiting. J. A. Newbrough manufactured a vulcanizing material which he called acid resin, made of turpentine and sulphuric acid. This he incorporated in India-rubber in the proportion of 6 ounces of acid resin to i pounl of India-rubber, and cured at 300° to 320° F. The use of selenium as a curing agent was discovered by E. E. Marcy, while connected with Horace H. Day, then prominent as a rubber manufacturer. He advised the use of equal parts of India-rubber and powdered selenium, and, to produce a glossy finish, he added selenium carbonate and whiting. At the same time there were many other inventors who were experimenting with processes that were somewhat in the line of the well-known Parkes cold-curing process. For example, it is a matter of history that the late Joseph Banigan, early in his career as a rubber manufacturer, cured wringer rolls by an acid process. PARMELEE— MEYER. 69 Dubois C. Parmelee invented a process which he called "hermizing," to distinguish it from curing or vulcanizing, instead of the Parkes process, in which the solution of chloride of sulphur and bisulphide of carbon was used. He recom- mended briefly a solution as follows : 10 pounds of coal-tar naphtha, in which was dissolved i pound of sulphur. Into this solution he passed dry chlorine gas until it assumed a fine yellowish-green color. This solution he used as a dip for such goods as would be cured by the acid treatment. Parmelee also claimed the discovery of a solution made of coal-tar naphtha, bisulphide of carbon, and a solution of sulphur in bromine, mixed with this. H. A. Ayling patented a cold curing process in which carbon spirits, one of the petroleum series, was mixed with chloride of sulphur, instead of the usual bisulphide of carbon. Referring again to the suggestions of chlorine in the working of rubber, R. F. H. Havermann reduced India-rubber to a solution and subjected it to the action of chlorine. He also, in a later patent, described the washing of the chlorine out of the rubber by alcohol, and the addition of ammonia and lime, the result being, according to his specifications, a white hard rubber. Working in the same line, John Helm, Jr., dissolved India-rubber in benzine and mixed it with liquid chlorine in the proportion of 12 ounces of chlorine to i pound of gum. His claim was that he could get rubber of any color and of any degree of hardness by this process. In the line of hard rubber manipulation and vulcaniza- tion, L. Otto P. Meyer (then connected with the India-Rubber Comb Co.) patented a process for curing vulcanite in a vessel wholly or partly filled with water, the water in which the rubber was contained being in a tight receptacle, and the heat being raised above 300° F., the pressure of the surrounding steam, keeping it from vulcanizing. This obviated the danger of burning, and was of great value in the production of certain goods. While these and other inventors were trying to cure rubber without sulphur, and without interference with the 70 VULCANIZING INGREDIENTS. Goodyear patents, certain others were at work on other gums. For example, John Rider, who was at the head of a Gutta- percha company, produced what he called mettallothyanized Gutta-percha. In this, he first heated the Gutta-percha, then mixed 3 pounds of hyposulphite of lead and zinc with 8 pounds of gum, and sometimes added also a little Paris white, or magnesia. He then put the compound from 2 to 10 hours in a dry heat and cured it at 280° to 320° F. John Murphy changed this compound somewhat, by ad- vising the incorporation of sulphur in the proportion of 2 to 6 ounces of sulphur to 10 pounds of Gutta-percha. This sul- phur, by the way, obviated the preliminary heating of the Gutta-percha, which was supposed to volatilize the ingredients that had before rendered it unvulcanizable. A curious process for the manufacture of hard rubber was also brought out by William Mullee. In this, just as soon as the rubber was washed, the sheets were immersed in the sulphur bath, heated to 220° F. The water and other impu- rities in the rubber were said to be extracted by the action of the heated sulphur. After boiling 30 minutes, the sheets were removed with tongs and washed to prevent crystallization. They were then subjected to the same process a second time. The rubber was then compounded in the old fashioned way, on rolls, the proportions being 17 to 24 ounces of sulphur to 16 ounces of rubber. The claim for this was that the com- pound when cured was tougher than any others ever known. William Elmer prepared what he called "elastic selenide of Caoutchouc." He first dissolved the India-rubber in bisul- phide of carbon, placed it under pressure, and heated gradu- ally. When brought to about 300° F., the liquefied selenium was put into the apparatus drop by drop, the solution in the meantime being kept in constant motion. This elastic selenide he claimed to be semi-fluid which, when evaporated, possessed all the characteristics of India-rubber. The Parkes cold-curing process is so widely known as to require but a word. It is based on the invention of Alexander Parkes, and depends upon the faculty that chloride of sulphur has for vulcanizing India-rubber. (See Chloride of Sulphur.) AMORPHOUS SULPHUR. yi A curious process, similar to that of Parkes, is Caulbry's process, by which it is claimed rubber can be vulcanized at ordinary temperatures, by using an intimate mixture of chloride of sulphur and dry chloride of lime. During this mixture, and when the smell of the chloride of sulphur will be noticed, the temperature of the mixture will rise, the mass becoming plastic by the softening of the sulphur. If a mixture of this kind, in which sulphur is in great excess, be added to the solution of India-rubber in bisulphide of carbon, the rubber will be vulcanized at an ordinary temperature, or perhaps with a slight warming. Chloride of sulphur used pure is too corrosive in its effect on India-rubber; it is therefore reduced in all cases. Only thin articles can be vulcanized in this way. A patent taken out in England by Edmond Gamier relates to the vulcanization of India-rubber by the use of alum. Previously alum processes for curing had not been very success- ful, but this patent had some novel features. It called for par- ticularly dry alum treated with a solution of terebinth of benzol and shellac, or some similar gum. In use he took 8 ounces of alum and a solution composed of i part gum and 20 parts benzol. He mixed the ingredients that are usually employed in the manu- facture of rubber, specifying 3 pounds of whiting, i pound barytes, 8 ounces lime, i^ pounds oxidized oil, and 8 ounces of India-rubber. When these had been thoroughly mixed together and specially treated, alum was incorporated with them and well compounded, being passed through the mixing rollers cold. It was then calendered. Amorphous Sulphur. — The fusing of i pound of sulphur with 4 ounces of Canada balsam produces what is known as Amorphous Sulphur, which is said to cure rubber so that it will have no tendency to bloom. The preparation has a very pun- gent sulphurous odor. Patented by Dr. Wilhoft, of New York* Artificial Sulphuret of Lead. — There are several com- binations of lead and sulphur which may be produced artificially, That one containing the most sulphur has a composition of 13 per cent, of sulphur and 86 per cent, of lead. Its specific gravity is about 9.4. In color it is black. It melts at a strong red heat. 72 VULCANIZING INGREDIENTS. The other sulphur compounds of lead have much less sulphur, one containing but 9 per cent, and the other only 4 per cent. What is known as hyposulphite of lead is a mechanical mixture of the above first named, with a suitable percentage of sulphur to effect vulcanization. It is also known in the rubber trade as "Eureka compound" and "Burnt hypo." These compounds when pure — that is, when free from adulteration — are of great value. They produce goods that are jet black and have little odor and are free from bloom. They are reckoned as the safest vulcanizing agents, as it is almost impossible to burn goods that depend upon their presence for cure. They are used in either dry or wet heats. Barium Sulphide is prepared from heavy spar by making a dough of it with charcoal and oil and subjecting it to a white heat. Sulphides of the alkaline metals, potassium, sodium, cal- cium, and barium, will vulcanize rubber, whence the term "alka- lized rubber." Bromine. — A heavy deep red volatile liquid, possessing a most peculiar and unpleasant odor, and giving off vapors most irritating to the air passages and lungs. Its very name means stench. It has a powerful action upon most organic bodies, color- ing animal matter brown, while it bleaches coloring matters, dyes, etc. Its specific gravity is 3.18. A piece of sheet rubber dipped into bromine is vulcanized instantly. It is somewhat soluble in alcohol, and very soluble in ether, bisulphide of carbon, chloro- form, etc. Newbrough and Fagan filed two patents in the United States for the use of bromine in vulcanization, both with and without iodine. By adding to iodine -J its weight of bromine, proto-bromide of iodine is formed, which is said to combine with India-rubber and produce a hard compound on being exposed i hour to a temperature of 250° F. To prevent the forming of an explosive the iodine and bromine were separately treated with oil of turpentine to which had been added a quarter of its weight of sulphuric acid. It was then mixed with the gum in the propor- tion of 2 pounds II ounces to every pound of gum. Bromine was also used alone by these inventors, the material after molding being plunged into the liquid, and left there long enough to harden. To prevent the hardening of the material while in the bath, chloroform or any other solvent of rubber was added in the CHLORIDE OF SULPHUR. jz proportion of i part to 9 parts of bromine; in other words, the rubber vulcanized in the air after its withdrawal from the liquid. Chloride of Sulphur. — Sulphur and chlorine form three compounds, the monochloride, the dichloride, and a tetrachloride of sulphur. The substance usually used in the arts is the first named or a mixture of the first two. It is an oily liquid of the specific gravity 1.7, and boiling at 239° F. It has a pungent smell and decomposes on contact with water or watery vapor. Pure chloride of sulphur is of an orange yellow color of great density. It fumes strongly when exposed to air, throws off the vapors of hydrochlorine, and is quite poisonous, severely attacking the mucous membranes. It is widely known as the active agent in Parkes's cold-curing process, where it is used in connection with bisulphide of carbon. A common formula for this is chloride of sulphur, I part by weight, bisulphide of carbon, 30 to 40 parts by weight; immerse from 60 to 80 seconds. In the manufacture of balloons and toy balls, the solution is a far weaker one. That for the outside dip is 10 parts of chloride of sulphur to 100 parts bisulphide of carbon, while for the inside it is 16 parts chloride of sulphur to 100 parts bisulphide of carbon. When it was com- mon to cure proofed cloth by the cold process, it was done by wetting its surface with a mixture of 5 to 10 parts of chloride of sulphur, dissolved in 100 parts of bisulphide of carbon, then run- ning the fabric over heated drums to evaporate the mixture. In the sulphurization of oils for rubber substitutes chloride of sul- phur plays a most important part, nearly all of the amber and white products being produced by its use. It also has a curious effect upon bastard gums, giving some of them temporarily the elasticity and appearance of high grade rubber. Gold Brimstone. — See Sulphur. Golden Sulphuret of Antimony. — This is prepared from black antimony by boiling it with caustic soda and" sulphur for some time. The liquid is then clarified by filtration or settling and the clear part treated with a dilute acid, preferably muriatic or sulphuric. A golden yellow precipitate is formed which should be well washed in water, and dried at not too high a temperature in a darkish place. The results of this operation well carried out are constant and the composition should be : Antimony, 60.4 ; sul- 74 VULCANIZING INGREDIENTS. phur, 39.6. Golden sulphuret of antimony heated in a tube will give off sulphur which will deposit on the cool sides of the tube away from the flame and the residue will turn black, being indeed the black sulphide of antimony. All samples of this compound should be tested for free acid, by shaking up a little of the powder in a test tube with cold or hot water, and testing the water afterwards with some barium chloride and blue litmus paper. A white cloud in the first place and the reddening of the paper in the second place indicate the presence of more or less free sulphuric acid. Golden sulphuret prepared with muriatic acid will not respond to the first test, but will to the second. Golden Sulphuret or Antimony Red (pentasulphide) is used more largely than any other form of antimony in rubber work. It is frequently adulterated, sometimes with carbonate of lime, oxide of iron, or oxide of antimony, all of which tend to harden the rubber. Also called Orange Sulphide of Antimony. Properly used, this ingredient produces some of the best effects found in vulcanized rubber, in color, texture, and durability. It should never be mixed on a very hot mill, should be sheeted and placed in cooling racks if it is not to go right to the calender, and should be cured in as low a heat as possible. The ideal result will be of a golden yellow color, with a very slight bloom, if any. It is used only in high cost goods. Honeycomb Sulphur. — A vulcanizing compound made by boiling a pound of sulphur and two ounces of benzoin gum together, i pound of this material being mixed with a quart of boiled linseed oil. Hyposulphite of lead. — See Artificial Sulphuret of Lead. Iodine is manufactured from seaweed and is a black-gray substance occurring in small shining scales. Its specific gravity is 4.94 and it fuses at 239° F., giving off violet vapors. It is readily soluble in alcohol, benzol, chloroform, and sulphide oi carbon. In addition to the formula given under the head of bromine, Newbrough and Fagan patented the combination of iodine and sulphur. In this the sulphur was boiled in turpentine, and the oil decomposed and deposited with the sulphur at the bottom of the vessel was used in the operation, after being washed in dilute sulphuric acid and dried. The iodine was LIQUID CHLORINE. 75 treated in the same manner to prevent explosions. Equal pro- portions of the two were melted together and incorporated in the proportion of 2 ounces 5 drams to i pound of rubber. After shaping, the articles were put in a vulcanizer and during the first fifteen minutes exposed to a dry heat, gradually increasing to 320° F., remaining there 5 minutes, then dropping rapidly to 250° F., and continuing for an hour. Liquid Chlorine. — Qilorine is a greenish yellow gas at all ordinary temperatures. It has strong bleaching properties and also a very bad smell and action upon the respiratory passages. Under a pressure of 127 pounds to the square inch at 60° F., chlorine condenses to a yellow liquid, having the specific gravity of 1.33. Chlorine cannot, as a rule, destroy mineral colors or blacks produced by carbon. Helm claimed that he was able to produce white hard rubber by incorporating chlorine with the mass. Liver of Sulphur. — This is really penta sulphide of potas- sium, and is obtained by mixing carbonate of potassium together with sulphur. It is called Liver of Sulphur on account of its brown color. As it is quite volatile it should be kept in well closed glass vessels. The fluid for vulcanizing purposes is a con- centrated solution of the penta sulphide, about 25° Baume being right for use. To cure with it the liquid is brought to the boiling point in a porcelain vessel, the articles to be vulcanized being immersed in it. This is known as Gerard's process and is said to be inexpensive and perfectly safe. Milk of Sulphur. — Another name for what is ordinarily termed precipitated sulphur. It is fine, light, and grayish white in color, but is often adulterated with sulphate of lime. It should be kept in a dry place, as it has an afiinity for moisture. Nantusi is a vulcanizing agent and preservative for rubber, manufactured under a secret formula, and in use in England. It is offered as preventing the superficial cracking of rubber exposed to the atmosphere; preserving the quality of the rubber ; doing away with the possibility of acidification in sulphur as ordinarily used; and reducing the cost of the mixing. It is said to be a special mixture of paraffine and sulphur. Penta Sulphide of Antimony. — The chemical name for Golden Sulphuret of Antimony (which see). y6 VULCANIZING INGREDIENTS. Proto-Chloride of Sulphur. — See Chloride of Sulphur, Sulphide of Lead. — Occurs native as galena and is one of the ores of lead, having a specific gravity of 7.2 to y.y. Com- mercially it is found as a black powder, of specific gravity 6.9. Its composition is 86.6 per cent, of lead and 36.4 per cent, of sul- phur. Sulphide of Lead is a very useful black pigment, and one that is used quite largely in rubber works, as it is a good filler and assists in vulcanization. It is often made from pure white lead by very simple treatment. It materially assists the resiliency of Para compounds. Sulphur Lotum. — A name for sublimed sulphur that has been washed to remove sulphurous acids, and carefully dried. Sulphide of Zinc. — Sulphur forms with zinc two sulphides. One of these, the monosulphide, corresponds to zinc blende, which, as found native, is of various colors, from yellow to black. Its specific gravity is from 3.5 to 4.2. The other is a penta sul- phide artificially prepared and occurs in the form of a white pow- der. Upon ignition in the absence of air this latter substance loses four-fifths of its sulphur, but the temperature at which this takes place is too high to render it available as a source of sulphur of vulcanization in compounding rubber mixtures. With a slight addition of sulphur it is used in the production of white goods. Sulphur occurs in a number of different forms, and under various names as brimstone, flowers or flour of sulphur, roll sul- phur, rock sulphur, etc. Its specific gravity is 1.98 to 2.06. It melts at 239° F., thickens and becomes orange yellow at 320° F., at 428° it is semi-solid and red, and on carrying the heat higher it becomes browner and boils at 788° F. Some of the sulphur, now used commercially is recovered from alkali waste, but most of it comes from Sicily, where it is found native. It is more generally used in rubber works than any other ingredient, and in all proportions from 3 per cent, up to 100 per cent, of the weight of the rubber. The ordinary form in which it is found in the rubber factory is in a yellow powder, known as flowers of sulphur. It has a slight affinity for moisture, and careful manu- facturers keep it covered from air to avoid the formation of sul- phurous or sulphuric acids. Mixed with certain oils by heat, it forms the black sulphur substitutes that are often used in rubber SULPHUR. 77 compounding. Sulphur in the form of rolled brimstone is pul- verized, sifted, and used in the place of flowers of sulphur, in France, and is equally good and cheaper. Sulphur Balsam. — A solution of sulphur in fixed oils, con- sisting of 2 ounces of flowers of sulphur in 8 ounces of linseed oil, used in proofing compounds. Vesuvian White. — A special vulcanizing material manu- factured in England, for use in the manufacture of tennis balls and other goods. VuLCANiNE. — ^An English vulcanizing preparation, used for both steam and dry heat goods. It occurs either as a white or a black powder, depending upon the line of goods on which it is to be used. VuLCOLE. — A paste furnished in two colors, white and black, that, added to certain compounds, prevents blooming. It also has the quality of rendering flowers of sulphur inert if used in excess, so that 50 to 75 per cent, can be used in an ordinary soft compound. Garnier, in an English patent, mixes rubber cold (?) with shellac dissolved in benzole and adds alum, claiming that the product is similar to vulcanized rubber. Raymond, in another English patent, uses for vulcanizing a mixture of benzine, camphor, chloride of sulphur, and oleic acid. The table on the following page indicates vulcanizing pres- sure in pounds per square inch in gage, and temperatures by the Fahrenheit scale: 78 VULCANIZING INGREDIENTS. VULCANIZED PRESSURES AND TEMPERATURES. Pressure Temperature Pressure Temperature Pressure Temperature in lbs. in in lbs. m in lbs. in per sq. Fahren- per sg. Fahren- per sg. Fahren- mch in heit inch in heit mch in heit gage. degrees. gage. degrees. gage. degrees. 7 232.3 39 285.4 71 316.7 8 234.7 40 286.6 72 317.5 9 237.1 41 287.8 73 318.3 10 239.4 42 288.9 74 319.1 11 241.6 43 290.1 75 319.9 12 243.7 44 291.2 76 320.7 13 245.8 45 292.3 77 321.4 14 247.8 46 293.4 78 322.2 15 249.7 47 294.4 79 323.0 16 251.6 48 295.5 80 323.8 17 253.5 49 296.5 81 324.5 18 255.3 50 297.5 82 325.2 19 257.0 51 298.6 83 326.0 20 258.7 52 299.6 84 326.7 21 260.4 53 300.6 85 327.4 22 262.0 54 301.5 86 328.1 23 263.6 55 302.5 87 328.9 24 265.2 56 303.5 88 329.6 25 266.7 57 3044 89 330.3 26 268.2 58 305.3 90 331.0 27 269.7 59 306.3 91 3317 28 271. 1 60 307.2 92 332.3 29 272.6 61 308.1 93 333.0 30 273.9 62 309.0 94 333-7 31 275.3 63 309.9 95 334-4 32 276.7 64 310.8 96 335-1 .33 278.0 65 311.6 97 335-7 34 279.3 66 312.5 98 336.4 35 280.5 67 313.3 99 337-0 36 281.8 68 314.2 100 337.7 37 283.0 69 315.0 38 284.2 70 315-8 CHAPTER V. FILLERS AND OTHER INGREDIENTS USED IN DRY MIXING RUBBER COMPOUNDS. India-rubber is compounded for two reasons, the first being to reduce the cost without destroying the usefulness of the gum, the second being to impart to the gum qualities possessed by a great variety of mineral, vegetable, and even animal sub- stances. Each of the ingredients treated in this chapter has some specific use. While their arrangement may seem a little incoherent to the chemist, it will be fully appreciated and understood by the rubber manufacturer whose habit of mind leads him to reach out into any of the kingdoms — animal, vegetable, or mineral — for assistants in compounding problems. Acetate of Lead. — A white, sweetish-tasting powder soluble in water and alcohol. In its crystalline form it contains about 7 per cent, of water of crystallization, which is easily driven off at a temperature of, say, 80° to 100° F. Its specific gravity is : crystallized, 2.3 ; water free, 2.5. Its use in semi-hard com- position was patented by both Goodyear and Payen. India-rub- ber dissolved in oil, to which has been added acetate of lead, is used to fill the pores of certain leathers so that the "filling" shall not come through. It is also used in certain varnishes in con- nection with Gutta-percha. Agalmatolite. — A silicate of aluminum resembling soap- stone which is soft enough to be carved with a knife. It has no advantages over talc, silicate of magnesia, or soapstone in rub- ber use. The largest deposits of this material are to be found in China. Aluminum Flake. — A curious natural product in the form of a white powder, free from grit, with a specific gravity of 2.58. It is a remarkable heat resistant, is inert in compounds, and toughens them. Is used instead of zinc oxide, both for color and strength. Is largely used, in rubber work in the United States and Canada. Aluminite. — A white clay containing a large percentage of aluminum (about 30 per cent.) and a certain amount of silica. Its 79 8o FILLERS IN DRY MIXING. specific gravity is low, and its fusing point 2,400° F. Found in the United States. Alumina. — The oxide of aluminum and a chief constituent of clay. Its specific gravity is 4.154. Ordinarily speaking, it is a very inert substance, insoluble, and not readily attacked by acids. It is best known in the arts under the forms of corundum, emery, etc. As obtained chemically it is a fine white glistening powder, feeling harsh and dry to the touch. Eaton's formula for the use of oxide of aluminum in making a pure white rubber was : India-rubber 40 per cent., oxide of aluminum 55 per cent, and sulphur 5 per cent. Alundum. — A patented abrasive material made from oxide of aluminum or bauxite. Amphiboline. — A German earth. When wetted and dried, it will not absorb water again. Used in waterproofing, the product being non-inflammable. Is mixed with gelatine or size, no rubber being used : 34 parts amphiboline, 9 parts gelatine, 2 parts chrome alum, 2 parts ammonium sulphate, 53 parts water. Anhydrite. — The water-free mineral form of sulphate of lime or gypsum. It has a specific gravity of 2.9, and is formed artificially by heating gypsum so as to drive off all its water. It is white in color and crystalline in form. Gypsum that has been overheated in the preparation of plaster of paris and that has lost its ability to "set" is pure Anhydrite. It is used as a filler in rubber compounding instead of whiting or paris white. Antimony. — See Golden Sulphuret of Antimony, Black An- timony, and Kermes. Argillaceous Red Shale. — A shale that has a large amount of clay in it is termed Argillaceous, and the substance mentioned in the heading may be briefly termed clay tinctured red with oxide of iron. The analysis of Argillaceous clay shows : Alumina 39, silica 46, water 13, iron, magnesia, and lime 2, It was the basis of a well-known oil-resisting compound that for years baffled imitation. Artificial Sulphuret of Lead. — See Burnt Hypo. Arsenic. — A white brittle metal, with a specific gravity of 4.7 or 2,-7, according to its form. Also a popular term for the oxide of arsenic sometimes called the white arsenic, which is a ASBESTIC— ASBESTOS. 8i heavy white powder of the specific gravity 3.7. White arsenic, arsenious oxide, is sHghtly soluble in cold water and to the extent of 10 per cent, in hot water. There are several coloring matters formed from arsenic, all of which are to he condemned for general use. The most familiar are paris green ; realgar, which is red, and orpiment, which is yellow. The white oxide is rarely used in rubber work, and is to be avoided, as are the greens, reds, and yellows. The green has been used in mechanical rubber goods, but the color was not a valuable one. Hancock vulcanized Gutta-percha with orpiment, and Forster used it in "mosaic work" for floor coverings. An anti-fouling compo- sition for ships' bottoms is formed of Gutta-percha, copper, bronze, and arsenic. Another is formed of: India-rubber 2 pounds, rosin 7 pounds and arsenic 2 ounces. AsBESTic. — The part of the rock remaining after the richer veins of asbestos have been extracted. This remainder is a purely fibrous material, clearly showing its origin. For mechanical uses it is ground fine, and for all sorts of fire- proofing purposes is valuable and much cheaper than long fiber asbestos. It is mined at Danville, Lower Canada. It makes an excellent compounding material for asbestos pack- ings, etc., in connection with rubber. Asbestine. — A pure fibrous silicate of magnesia, called also mineral pulp. It is mined near Gouverneur, New York, where is the only deposit at present known where magnesia shows so distinct a fiber. It is very largely used in the manu- facture of paper, and also as an ingredient in rubber. Appar- ently the pulverized mineral is a very strong white powder, but in actual use it has not much more covering quality than whiting. It was at one time used largely in the manufacture of rubber shoes, but, aside from being inert and a good filler, was probably no better than whiting, while it was more costly. It is often used in white goods, in connection with oxide of zinc, to make a light weight compound. It is also known as agalite and asbestine pulp. Its composition is: Silica 62, magnesia 33, water 4, iron oxide and alumina i. Asbestos {Amianthus). — A fibrous silicate of calcium and magnesia, also called stone flax, salamander's wool (from an 82 FILLERS IN DRY MIXING. old belief that it was originally made from the wool of the salamander), cotton stone, mountain flax, mountain wood, and mountain cork. Its specific gravity is 3.02 to 3.1. An analysis of the two best known varieties shows : Canadian. Italian. Silica 40.92 40.25 Magnesia 33.21 40.18 Water of hydration 12.22 14.02 Alumina 6.69 2.82 Protoxide of iron 5.77 -75 Soda 68 1.37 Potash, etc 22 .15 Sulphuric acid traces .31 The longest fiber is possessed by the Italian, which is sometimes 3 feet in length. The Canadian ranges from 3 to 6 inches in length, but it is finer, more flexible, and more easily separated than the Italian. The mineral divides itself natur- ally into three classes : the first, coarse, brittle, very plentiful, and cheap; the second, possessing well-defined fibers of a brownish- yelow color, fragile, and containing many foreign bodies ; the third, with pure white silky fibers which can be woven into textiles. A notable use to which asbestos has been put in the United States is in the production of the packing known as Vulcabeston (which see). Its low conductivity of heat renders it particularly useful in steam packings, both for cylinder work and for joints, while its incombustibility has long caused it to be used for fireproof purposes. There are fibers formed of serpentine rock which are much used as a substitute for gen- uine asbestos, and answers nearly as well, being, however, shorter in fiber and somewhat less durable. Almost all large rubber manufacturers produce packings in which there is a certain amount of asbestos, often assisted by infusorial earth, asbestine, etc. Atmoid. — A very light white earthy matter, marketed by an English corporation. Analysis proves it to be an almost pure silica — quite close, in fact, to infusorial earth. Atmido. — A snow-white filler of low specific gravity, free from organic matter and indifferent to acids. Used in small proportions, is said to increase both strength and resiliency in BARYTES—BLUE LEAD. 83 soft rubber goods. Used in large proportions, it makes a very- hard compound, said to resist superheated steam. Manufac- tured in Germany. Barytes. — ^A heavy white mineral that in commerce takes the form of a fine v^rhite or gray powder. It is obtained by grind- ing the mineral heavy spar, or by chemical means from baric chloride. Its specific gravity is 4.5. It occurs in commerce under the names "permanent white" and "blanc fixe." The artificially-prepared substance is to be preferred to the finely- ground mineral, on account of its less cystalline form. The commercial article should always be examined to determine its freedom from acid impurities. Barytes is chiefly used as an adulterant for white lead and paints. Thus, Venice white con- tains equal parts of sulphate of barytes and white lead ; Hamburg white, 2 parts to 2 parts of white lead; and Dutch white, 3 parts to I part of white lead. It is wholly inert when used as an ingre- dient in rubber compounding, and increases the resiliency of rubber, and is a make-weight. Black Antimony. — A black powder obtained by grinding stibnite or antimony ore. It is a sulphide of the metal and is met with more or less pure, as it is often prepared from a high- grade ore. The sulphur contained in it is unavailable for vulcanizing purposes, and if used in compounding it is neces- sary to add a sufficiency of sulphur to vulcanize. In the purest form, black antimony contains about 28 per cent, of sulphur and 72 per cent, of antimony. It is insoluble in water, but is dissolved by muriatic acid or by caustic alkalies. From its solution in alkali a fine brown-red powder may be obtained by treatment with a dilute acid, and this powder, known as kermes, has the same chemical composition as that mentioned above. Its specific gravity is 4.6. It was formerly used some- times as a filler, as it was believed to give a soft effect in molded goods. It has been almost wholly displaced, however, by cheaper and better ingredients. Black Hypo. — See Hyposulphite of Lead. Black Lead. — See Plumbago. Blue Lead. — Where zinc ores are found in combination with galena, or natural sulphide of lead, the two are often smelted 84 FILLERS IN DRY MIXING. together with raw coal and slaked lime, producing a fume called blue powder, which is sold under the name of Blue Lead. It is an excellent filler, but is not as good as sublimed lead; for example, as it does not impart enough resiliency to rubber. Its chief merit is its cheapness. A very fine quality of Blue Lead, containing considerable lead oxide, is now on the market, but this must not be confused with either of the two low-grade articles mentioned in these paragraphs. This Blue Lead is of exceeding fineness, and gives a peculiarly soft finish to the rubber. Used in the place of litharge, it materially assists in the cure, and produces a fine black. As it has a high specific gravity, it often displaces barytes. Blue Lead is also a name given to an artificial aluminous substance occurring either as a loose powder or in a concrete form, colored blue by means of some kind of blue dye — aniline or logwood — which does not contain lead. Bone Ash. — See Phosphate of Lime. BoNEBLACK. — See Animal Charcoal, Bucaramanguina. — A transparent amber-colored, incom- • bustible material, found near Bucaramanga, Colombia. It is somewhat similar to asbestos, for which it has been mentioned as a substitute in the manufacture of packings. Burnt Umber. — An earth containing a large amount of iron oxide of a dark-brown rust color. As mined, it is called raw umber, and the product obtained by calcining it is known as Burnt Umber. It is a fairly useful filler in compounding, as its action, or rather lack of action, upon rubber makes it safe to use. It is used in brown packings and, to a certain extent, in maroon goods. Calamine. — An ore of the metal zinc, and a carbonate of zinc. Ordinary Calamine, which is a silicate of the metal, has a specific gravity of 3.6 to 4.4, and is little used in the arts. Noble Calamine, or native carbonate of zinc, is a gray or gray- ish yellow to brown powder, according to its priority. Its specific gravity is 3.4 to 4.4. Its nature is earthy, and heat has no action upon it. A little of it is said to toughen soft com- pounds. Calcium White. — Another name for Whiting. CALOMEL— CHALK. 85 Calomel. — A white, tasteless, and inodorous powder of specific gravity about 7.2. It is permanent in the air, but should be kept in the dark, as light blackens it. When pure, it may be wholly volatilized by heat, but if this cannot be done, then the sample tested contains other bodies. Calomel strikes a black color under the action of alkalies. It is insoluble in water, alcohol, ether, or benzine. It is the basis of a com- pound for rendering woven hose waterproof, the other ingre- dients being magnesia, black antimony, oxide of zinc, tar sulphur, and India-rubber. Its office is to hasten the cure. Carbonate of Baryta. — Known also as the mineral wither- ite ; has a specific gravity of 4.3. It is a white powder insoluble in water and alcohol. (See Barytes.) Carbonate of Lead. — See White Lead. Carbonate of Lime. — ^Very familiar under the native form of limestone, marble, or chalk. Specific gravity 2.7 and 2.9. ( See Whiting.) Carbonaceous Clay. — Found near Lake Albert, South Australia. After being boiled at a high temperature with caustic soda and washed with a weak solution of sulphuric acid, it assumes a remarkably light, spongy, elastic character. It is used as an absorbent, and as a substitute for cork in linoleum, and is suggested as an ingredient for use in connec- tion Avith rubber for playing-balls, etc. Carburet of Iron. — A name given to a mixture of graphite and oxide of iron. A fine black-brown powder, fairly heavy specifically, although variable. It makes a fair filler in com- pounding, being inert and strongly coherent. In packings it has been largely used, and also in compounds for wagon covers and tarpaulins before reclaimed rubber came largely into use. It has also been used in cements for card clothing. Chalk. — A white, soft, somewhat gritty substance, consist- ing chiefly of carbonate of lime. It is piade up of myriads of very small shells of marine animals long extinct. Its nature is earthy; that is to say, it is not easily affected by ordinary bodies. Acids disengage carbonic acid gas from it. Its specific gravity is 2.9. If heated to a red heat, carbonic acid gas escapes and quicklime is left behind. (See Whiting.) 86 FILLERS IN DRY MIXING. Charcoal (animal). — Animal Charcoal is made from cal- cined bones and has the property, in a high degree, of absorbing odors. It is often used, therefore, in deodorizing rubber goods, and experimentally by chemists for filtering Gutta-percha dissolved in bisulphide of carbon, where a per- fectly clear product is desired. Its use is advised by Forster in Gutta-percha compounds, and by Warne, Jaques, and others for packings to withstand heat. (See Boneblack.) Charcoal (vegetable). — This is a popular term for the coal produced by the charring of wood. There are many mate- rials which are really Charcoals, such as animal charcoal just quoted, carbon, coke, graphite, and wood Charcoal. All of these are practically the same in their pure states, being almost wholly carbon. Wood charcoal, which is what is meant in rub- ber compounding by vegetable Charcoal, consists of carbon, hydrogen, and oxygen, the last two being in the proportion to form water. As it retains the form of the wood from which it is made, it is powdered before use. It is black and brittle, in- soluble in water, infusible, and non-volatile in the most intense heat. It has the power of condensing gases and destroying bad smells. Charcoal may or may not be a bad conductor of heat and a good conductor of electricity, these properties de- pending upon the wood from which it is made. Technically, it is divided into hard wood charcoal and soft wood charcoal. Its composition at ordinary temperatures is about as follows: Carbon 85 per cent., water 12 per cent., ash 3 per cent. It is used in rubber compounding in certain vulcanite varnishes and in certain insulated wire compounds. For this latter use, willow Charcoal is preferable, as it is a decided non-conductor. It has also been used in sponge rubber, with the idea that it acts as a preservative in a compound which is very likely to be short-lived. One curious use for it, a possible and valuable one, was in the attempted manufacture of cop tubes from Gutta- percha and Charcoal. Macintosh also used large quantities of ground charcoal in place of lampblack in some of his com- pounds. A French substitute for vulcanite paints or lacquers is made of 10 pounds of bitumen, 15 parts of Charcoal, and a little linseed oil, mixed by heating. CHINA CLAY— CORUNDUM. 87 China Clay. — See Kaolin. CoMPO. — A name for a composition used in rubber manu- facture in the United States years ago, but not in use now. The name, however, clings to two compounds sold by an English chemical house for use in rubber work. They are of a secret nature. No. i is used in the manufacture of oil-resist- ing valves and in tubing for chemical factories, in the propor- tion of 30 pounds of Compo to 10 pounds of rubber. No. 2 is used for soles for tennis shoes and in mechanical goods, in the proportion of 25 pounds of Compo to 10 pounds of rubber. Cornwall Clay. — See Kaolin. CoRKj in granulated or powdered form, has long been a favorite ingredient in rubber compounding. Not that it is used in any such measure as whiting or barytes, but many mills have used it, and a few in large proportions. Used in connec- tion with India-rubber and Gutta-percha, it has been the subject of some fifty patents. Its largest use, perhaps, was in the manufacture of Kamptulicon, where India-rubber is used as a binding material, and in linoleum, where oxidized oils are used in place of rubber. It was also used in what was known as leather rubber, in which palm oil distillate, a little India- rubber, and a good deal of granulated cork were used. At one time it was also compounded with rubber and made up into a waterproof felt for hats. It also went into compounds to resist heat, into cricket balls, and into golf balls, where it was compounded with Gutta-percha and enough metal filings added to give the necessary weight. A rubber blanket used in special manufacture also had its surface covered with granu- lated Cork as an absorbent material. In some cases the Cork was charred and roasted to remove what resinous matter might be in it, while in others resinous matter was removed by boiling in alcohol. As is generally known, Cork is the bark of the cork oak, a native of the south of Europe and north of Africa. The chief supplies come from Spain and Portugal. Cork is the basis of the fine black known as Spanish black, which is made by burning the refuse in close vessels. Corundum. — A mineral which is nearly pure alumina, yet of great specific gravity, and of exceeding hardness, being 88 FILLERS IN DRY MIXING. inferior, in this respect, only to the diamond. Emery (which see), so largely used as a polishing substance, is a variety of Corun- dum. DiATOMACEOus Earth. — See Infusorial Earth. Electric Facing. — See Farina. Emery. — The average composition of Emery may be taken as alumina 82, oxide of iron 10, silica 6, lime i^. Its specific gravity is about 3.8 to 4. It is prepared by breaking the stone at first into lumps about the size of a hen's eg^, then running it through stamps, and crushing it to powder. It is then sifted to various degrees of fineness, and graded according to the meshes of the sieve. Emery is next in hardness to diamond dust and crystalline corundum, and it is used chiefly as an abrading agent. Prior to the invention of vulcanite, emery wheels were made by mixing clay and emery in suitable mounds, and vitrifying them like common earthenware. In rubber mills it is chiefly used in the manufacture of what are known as vulcanite emery wheels. It is also used in grinding and sharpening compounds, as hones and strops. (See also' Alumina and Corundum.) A certain amount of it also gives the desired surface to rubber blackboards. Farina. — This is sometimes used in small quantities in unusual mixtures as a compound, but has little value, as there are many better substitutes for it. A practical use for it, however, is the brushing of a rubber surface with it before vulcanization, when it is necessary to have printing or stamping done upon that surface afterwards. Farina is made largely of potatoes, another name for it being Potato Starch. The process consists simply of crushing, sifting, washing, bleaching, and grinding, which is repeated three times, and each time the starch granules separate and are collected. Potato Starch will be remembered by rubber manufacturers as the material which the gossamer makers used successfully for a number of years in the production of the "elec- tric" or "corruscus" finish. Bone ash is used sometimes in the place of Farina, where rubber surfaces are to be printed upon. Feldspar. — A name given to a group of silicates of which the principal ones are Orthoclase or potash, feldspar, containing silica, alumina, and potash, and having a specific gravity of 2.5 ; Albite, containing silica, alumina, and soda, specific gravity FIRE CLAY— FOSSIL FARINA. 89 2.61 ; Oligoclase, containing silica, alumina, soda, and lime, specific gravity 2.66 ; and Anorthite, containing silica, alumina, and lime, with a specific gravity of 2.75. The feldspars by the action of the weather break down into china clay, kaolin, or pottery clays. Ground very fine, they have been used in the production of rubber enamels and lacquers. Fire Clay. — A kind of clay which, better than any other, resists the action of heat and direct flame. It is composed principally of silica and alumina, with traces of the alkali earths. The best is found in conjunction with coal, and is called Stourbridge clay. Its specific gravity is about 2.5, and its color dirty white. Mixed with vulcanized India-rubber, dissolved in tar oil and sulphur, it forms a compound which, when applied to hot joints, cures at once. Flint is practically pure silica and has the specific gravity of 2.63. The nature of the powder obtained by grinding is always sharp and gritty. It is unacted upon by all ordinary means, and with difficulty even in the laboratory of the chemist. Its principal use, perhaps, is in the manufacture of glass. Flint varies in color from yellow and brown to black. It has been used in erasive rubbers, although pumice stone is better. Flour of Glass. — Glass powdered and sifted through a fine sieve of 150 meshes to the inch. Glass varies much in its composition, the more common kinds containing lime, while the so-called flint glass contains lead. Potash and soda also enter into the composition of glass; hence all flour of glass will contain those ingredients which entered into the compo- sition of the glass it was obtained from. Generally speaking, Flour of Glass may be considered an inert substance under ordinary conditions, though the softer kinds are attacked even by boiling water. It was used by Newton and Wray in insulated wire compounds, and has also been used in certain packings. Flour of Phosphate. — See Phosphate of Lime. Fossil Farina, also called mountain milk, is an earth physic- ally similar to infusorial earth. It is obtained from China and con- sists of silica 5o|^, alumina 26^, magnesia 9, water and organic 90 FILLERS IN DRY MIXING. matter 13, with traces of lime and oxide of iron. It has been used in rubber compounding for the production of packings and semi- hard valves. Fossil Meal. — A kind of earthy mineral, principally com- posed of the minute shells of very small animals long extinct. It is similar to infusorial earth, lime and silica entering chiefly into its composition. It is used for the same purposes as infusorial earth (which see) or silica. French Chalk. — This is ground and sifted talc, forming a white, greasy-feeling powder. Its chemical composition is hydrated silicate of magnesia, the water being chemically combined. Its specific gravity is 2. (See Talc.) Fuller's Earth. — A kind of clay. It is a greenish or brown- ish earthy, somewhat greasy-feeling, substance, having a shining streak when rubbed. Its composition is: Silica 70, oxide iron 2.5, alumina 3.5, lime 6, combined water 16, mag- nesia trace, phosphoric acid trace, salt 2, alkalies trace. Fuller's Earth is found in extensive deposits in England, where its annual consumption at one time exceeded 2,000 tons, chiefly in the woolen manufacture, for fulling cloth. Its specific gravity is from 1.8 to 2.2. It is used in rubber compounding for about the same purposes as infusorial earth, and is also used in the manufacture of rubber type. Graphite. — See Plumbago. Gypsum. — See Sulphate of Lime. Infusorial Earth. — This is obtained usually from deposits at the bottom of inland waters, and consists of the minute siliceous remains of infusoria or microscopical animals. It is known also as fossil flour, mountain flour, and infusorial flour. The largest deposits, in the form of a fine white or pinkish powder, are found in Nova Scotia and in Germany. This earth is a wonderful non-conductor of heat, and, in connection with asbestos, is used in the manufacture of boiler coverings. It is used also in small proportions in various rubber compounds, where it increases both strength and resiliency, though if used in excess it makes a very hard com- pound. The best grades are wholly free from vegetable matter, are nearly pure silica, and perfectly indifferent to corrosive IRON PYRITES— LIME. 91 substances. Under the name of diatomaceous silica it is used in a formula for elastic valve packing, patented by A. B. Jen- kins, United States. This packing is described as practically- indestructible in steam or water, oils, acids, etc. Specific gravity, 1.66 to 1.95. Iron Pyrites. — A natural sulphuret of iron, commonly of a bright, brass-yellow color ; a very plentiful mineral often mistaken for gold. It is used in the manufacture of sulphuric acid, while sulphur is also obtained from it by sublimation. It was used by Warne, Fanshaw, and others, in the manufacture of packings to resist a high degree of heat. The sulphur in Iron Pyrites has also been used in vulcanization. Warne, in one of his heat-resisting packings, patented the use of Iron Pyrites, and, in the compound that he gives as an example, leaves out the whole or a portion of the sulphur usually employed. (See Vulcanization.) Kaolin. — A white clay largely used in the manufacture of porcelain. It is a hydrated silicate of alumina. Kermes. — A brownish red form of sulphide of antimony, artificially prepared by boiling in carbonate of soda. If left to itself the solution will partly deposit a very fine powder of Kermes, while the clear solution may be further treated with a weak acid to obtain the remainder. Kermes will not vul- canize rubber without the addition of sulphur. Its specific gravity is about 4.5. Its compostion is 28 per cent, sulphur and y2 per cent, antimony. It is rarely used in rubber com- pounding. Lime. — The oxide of the metal calcium. It is commonly known in two states, viz. : Quick Lime, which is the pure OxidCj and Slaked Lime, which is the hydrated oxide mixed with some carbonate. Quick Lime is a white solid substance of specific gravity 3.2. It is not stable, taking up water and carbonic acid from the air and breaking down into a fine white powder, usually called air-slaked lime. Its power of absorbing water has caused it to be favorably used in drying operations, while the insoluble compounds it forms with various oils have led to its being con- sidered as a drier, although this action is not properly to be called one of drying. Lime, air-slaked, is used in rubber work, where 92 FILLERS IN DRY MIXING. there may be a little moisture in a compound, which it readily neutralizes. It is also used in soft cements in connection with tallow and India-rubber, but only where the rubber has been melted and the cement is of the non-drying variety. In composi- tions like that of Sorel's, Lime is introduced to effect a combina- tion between resin acids found in the resin and resin oil. Excess of Lime in India-rubber is injurious, because it renders the com- pound too open, thus inducing oxidation. When used in small quantities, aside from its effect upon moisture, it combines with free sulphur and modifies its continued action upon the rubber. It must be remembered, however, that lime dimin- ishes the resiliency of India-rubber, while it increases the hard- ness of both hard and soft rubber. It may be used in small quantities in insulated wire, and in a measure assists the in- sulating capacity of the rubber. Calcium carbonate, in con- nection with colcothar and methyl alcohol, is used as a com- pound for cleansing vulcanite. Rubber also cures quicker when compounded with lime. Litharge. — One of the oxides of the lead, known as the monoxide. When pure its specific gravity is 9.36. Commercial litharge often contains carbonic acid gas and water taken up from the air. These may be removed by strong heating. It has a peculiar property, the nature of which is yet a debated question, by virtue of which it renders oil more easily oxidized, or, as it is commonly called, rendered dry. There is no reason to suppose that this action is available with caoutchouc. The best Litharge is made from pig lead, which is placed in a rever- beratory furnace and exposed to a current of air. which burns it to an oxide. It has been noted in rubber factories that certain men seem specially sensitive to the effects of Litharge, often developing serious symptoms of lead poisoning. Per- sons who show any symptoms should pay scrupulous attention to personal cleanliness. It is said that such persons have been cured by taking them out of the mixing room entirely, and putting them to work on vulcanizers, particularly where they open and handle the goods from the finished heat, the theory being that the sulphur fumes neutralize the effects of the lead. Possibly there is a grain of wisdom in this, for the LITHOPHONE— MAGNESIA. 93 old fashioned treatment for lead poisoning was sulphur baths and the drinking of water aciduated with sulphuric acid or the acid of sulphate of magnesia. Litharge is not only a valuable filler for rubber, but has the faculty of hastening vulcanization in a marked degree. All dry heat goods depend upon it, and in mold work and general mechanical goods it is used when- ever possible. Of course, it is generally available for dark or black effects only. LiTHOPHONE. — See Colors. LiTHARGRiTE. — A Substitute for litharge, made of a mixture of pulverized and calcined magnesia and oxide of lead. Magnesia. — A white dry powder which, when mixed with water, forms a hard compact mass like marble. Its specific gravity is 3.65. It is earthy in its nature, having no taste, but producing a sense of dryness in the mouth owing to its absorption of the water therein. It is frequently called calcined magnesia from the method of preparation by burning magnesia alba. Its use in rubber is to increase its toughness and resiliency, which it does to a marked degree when used in moderation. Magnesia is also used in the production of compounds like balenite, its use in hard rubber compounds being to increase resiliency as well as hardness. A very small quantity of it is also used in compounds for insulated wire, where it is said to increase the insulating qualities of rub- ber. Carbonate of magnesia occurs native in the mineral mag- nesite and, in connection with carbonate of lime, as dolomite. There exist two kinds of calcined Magnesia: the heavy and the light calcined. Heavy calcined Magnesia is produced by cal- cining heavy carbonate of Magnesia, which carbonate is won by precipitation of hot Magnesia solutions by hot solutions of soda. The light calcined Magnesia is produced by calcining the light carbonate of Magnesia, and this light carbonate is the precipita- tion product of Magnesia solution together with soda solutions, both carefully cooled. The difference between kinds of calcined Magnesia concerns only the structure, so that light calcined Mag- nesia in a dry state seems to have a very big volume, but if the air bladders are driven away and the pores of the material filled by introducing the light Magnesia into liquids, it is easily to be seen that the big volume cannot have the expected effect, if light 94 FILLERS IN DRY MIXING. calcined Magnesia is kneaded together with India-rubber on the mixing rollers. The vulcanization of India-rubber can easily be accelerated by addition of calcined Magnesia. Such an addition is often necessary with soft rubbers in open steam cured compounds. Rubbers with a high amount of resins, such as Guayule, Cameroons, Assam, Borneo, etc., usually give better results if compounded with appropriate additions of calcined magnesia. Manganese. — A metal of the iron group; gray or reddish white in color, and must be kept under rock oil or in well-sealed vessels, being easily destroyed by the air. Its specific gravity is 7.2. Manganese is obtained artificially as a black powder, by exposing the peroxide to prolonged heat. When ignited it is converted into red oxide, which corresponds to the black oxide of iron. The black oxide of Manganese of commerce is the peroxide. Oxides of Manganese have a destructive effect on rubber and blacks that contain this, as they sometimes do, are to be avoided. Managnese is used in connection with pitch, turpentine, and Gutta-percha for making Brandt's cement. Marble Flour. — This is the finely ground chips of white marble, and is composed almost wholly of carbonate of lime. It is a heavy inert powder, often used in rubber compounding as a substitute for barytes. It has also been used to some extent in hard rubber, and in the manufacture of hones. Massisot. — An oxide of lead, dull red orange in color. A higher degree of oxidation turns this into a product called Minium, which is its purest state. It is often used in rubber com- pounds, acting practically like litharge. Mica is the name given to a group of complex silicates con- taining aluminum and potassium, generally with magnesium, but rarely with lime. Their specific gravity ranges from 2.8 to 3.2, while their color varies greatly. Ground mica is simply one or other of these micas reduced to powder. It is used in rubber compounding chiefly for insulating purposes. It is handled as a cement, compounded with rubber, and cut with benzine, or may be mixed dry on the grinder. It is also used in fireproof coverings in connection with rubber, and it is said that for a semi-hard re- sult that is to come in contact with hot water, rubber and Mica MINERAL WOOL— OXIDE OF ANTIMONY. 95 forms the best compound. Mica in a state of a very fine pow- der is also known as "cat's gold" or "cat's silver." Mineral Wool. — Produced by sending blasts of steam through molten slag, which reduces the fluid metal to a fiber similar to the fused glass that is spun into glass silk. Natural mineral wool, such as is found in the Hawaiian Islands, is very brittle, but the artificial has considerable toughness. It is also known as slag wool, or silicate cotton. It appears in light fleecy masses, and at a distance looks like fine cotton batting. It is very cheap, but is easily affected by weak acids, and should be kept away from a moist atmosphere. It has not been largely used in rubber work as yet, but Lascelles-Scott strongly advises its use, giving as reasons its cheapness and its physical fitness. The sul- phides present in it also assist in vulcanization. Minium. — One of the oxides of lead, known also as Red Lead (w^hich see). It is a scarlet crystalline and granular powder having a specific gravity of 8.6 to 9.1. On heating, it temporarily changes color to violet and black, but returns again to the scarlet on cooling. It is adulterated with oxide of iron and brick dust. Mountain Flour. — See Infusorial Earth. Orange Mineral. — A red lead made from carbonate of lead, while red lead is made from litharge. As a general rule, it contains some lead carbonate. It differs from red lead in color, in that it is more orange red, and more brilliant. The reason for this difference is that it is less crystalline, its particles being much finer than those of red lead. The pigment is also more bulky and much smoother. It is used in finer grades of dark rubber, to assist the cure and impart resiliency. Oxide of Aluminum. — See Alumina. Ossein. — A light powder made from specially treated bone. Said not to be affected by acids. Is not affected by heat and is not hygroscopic. Preparation patented in England by J. F. Hunter. Oxide of Antimony. — There are really three of these oxides. The trioxide, one most useful in the arts, is a snow- white powder of the specific gravity of 5.2. It may be obtained by treating stibnite or, better still, powdered antimony metal with nitric acid, in a current of air sufficient to carry off the copious fumes arising during the operation, or by treating the chloride of 96 FILLERS IN DRY MIXING. antimony with cold water for several days. A mixture of the trioxide with a small percentage of the insoluble peroxide may be obtained by melting antimony in a cast iron retort fitted with nozzles, through which air may be blown so as to bubble through the melted metal. Dense white fumes arise, which may be con- densed in suitable chambers into a snow-white powder. This is used in coloring dental vulcanite. Oxide of Gold. — As a matter of curiosity it may be noted that this is the most costly ingredient suggested for rubber com- pounding. It occurs in two forms — the protoxide, a dark green or bluish violet powder, and the teroxide, a brown powder. The use of the protoxide was patented by Ninck. For dental vulcan- ite it is doubtful if either form of the oxide could be used, even if the price were so low as to bring it within reach. Another formula calls for the mechanical admixture of gold leaf, which is practicable — if one possesses the gold. Oxide of Lead. — See Minium and Litharge. Oxide of Tin. — The article most frequently used in the arts is the dioxide. This is a white water-free powder, of the specific gravity of 6.7, insoluble in acids and such solvents as naphtha, petroleum, etc. It is infusible, except at a very high temperature, and is tasteless and inodorous. What is known as French Oxide of Tin is simply a carefully prepared and purified form of the dioxide. It is rarely used in rubber work, although Newton recommends it for a basic ingredient in rubber type. The other oxides of tin are at present merely of chemical interest. Oxide of Zinc. — See Colors. OxYCHLORiDE OF Lead. — There are several oxychlorides of lead. The substance once known as Turner's Yellow and another known as Carsel Yellow were both of this composition. More recently a white compound has been prepared, which, from its covering power, has been used largely as a paint. Tarpaulin compounds consisting of India-rubber, coal tar, and pitch are treated with Oxychloride of Lead for surface drying, in lieu of vulcanization. Pagodite. — A mineral resembling steatite or soapstone. Its name comes from its having been used in the East as a material for carving miniature temples or pagodas from, as it is soft PARIS WHITE— PHOSPHORUS. 97 enough to be cut with a knife. Its specific gravity is about the same as that of soapstone, and its color greenish white. (See AgalmatoHte.) Paris White. — This has exactly the same composition as Whiting, but is a much harder and more compact form of English chalk, and therefore has greater density. Spanish White is a coarser variety of the same material. Its uses are practically the same as those of whiting. Petrifite. — A white powder composed of twO' inexpensive but secret substances. When mixed with water it solidifies quickly, and is an excellent binding substance. Mixed with marble dust, it is sometimes melted and cast upon glass or other smooth surfaces, and makes an excellent table-top in place of the zinc tables used in many rubber factories. As it is perfectly impervious to ordinary solvents, neither cement nor India-rubber sticks to it. It is manufactured in England. Peroxide of Lead, — ^The highest oxide of lead — a dark brown powder with a specific gravity of about 9. It is easily decomposed, and from this characteristic it has a strong oxidizing action. Exposed to sunlight or to heat, it yields oxygen and passes intO' the lower oxide known as Red Lead. Its oxidizing properties make it a questionable ingredient in compounding rub- ber, although certain formulas call for its presence. Peroxide of Manganese. — Another name for Black Oxide of Manganese, which is a black powder having a specific gravity of 4.8. It is not readily acted on in ordinary ways, being un- changed by heat short of bright red. It is insoluble in the ordinary hydrocarbon solvents. Solvent naphtha was treated with Perox- ide of Manganese by Humphry to free it from water. (See Manganese.) Phosphate of Lime. — The chief constituent of animal bones, forming the bulk of the ashes of the same when burnt. It is a white powder, and when in crystalline mineral form, it has a specific gravity of 3.18. It is insoluble in ether, alcohol, or the benzine class of solvents. As it occurs naturally it is known as flour of phosphate and is used in part as a substitute for whiting. Bone ash made from animal charcoal is used in the same way. Phosphorus. — A non-metallic element or metalloid, although 98 FILLERS IN DRY MIXING. in its combining relation it is more closely connected with arsenic and antimony than with any members of the sulphur group. It is found ordinarily in two states — the ordinary Phosphorus and the red variety. Ordinary phosphorus is an almost colorless or faintly yellow solid substance, somewhat resembling wax, and giving off a disagreeable odor. It fuses at 111.5° F. into a color- less fluid. Heated in the air to about 140° F., it catches fire and burns with a bright white flame. It dissolves freely in benzol, bisulphide of carbon, and in many oils. Red Phosphorus is an amorphous powder of a deep red color, with no odor, and may be heated to nearly 500° F. without fusing. Its specific gravity is 2.10. It does not take fire when rubbed, undergoes no change on exposure to the air at ordinary temperatures, and is far less inflammable than ordinary Phosphorus. It is insoluble in sol- vents of the ordinary Phosphorus, and is not poisonous. Mulhol- land made an insulated wire compound from shellac and India- rubber in solution, combined with one to two per cent, of Phos- phorus, which he cured with chloride of sulphur. As cold-cure gums are of little value as insulators, his invention is of doubtful value. He also made a preparation of India-rubber, resin and tallow, and shoddy, to be applied in a fluid state where gas came in contact with the rubber, adding Phosphorus after his solution was finished, to prevent decomposition of the rubber. Duvivier also treated Gutta-percha with sulphide of phosphorus, claiming that he got an elastic result, but allowing that his compound was damaged by acid vapors, to neutralize which action he mixed carbonate of soda with it. An anti-fouling preparation of English origin was also made of Gutta-percha, turpentine, and a little Phosphorus. Pipe Clay. — A peculiar kind of clay containing neither iron, sand, nor carbonate of lime. It is a beautiful white, retaining its whiteness when burnt. It belongs to the group of clays. Its specific gravity is 2 to 2.5. It was used by Mayall in combination with Gutta-percha, India-rubber, zinc, shellac, and resin for insu- lating tape, and by Austin G. Day to absorb gases during vulcan- ization. Plaster of Paris. — This is prepared from gypsum or sul- phate of lime. Its properties of hardening when made into a PLUMBAGINE— PORTLAND CEMENT. 99 paste with water are well known. Its chemical properties are the same as burnt gypsum. It is used sometimes instead of lime in compounding and also for making trial molds for rubber work. It was used in old fashioned dry heat compounds to prevent Mister- ing. Specific gravity, 3.2. (See Anhydrite.) Plumbagine. — A dark colored pigment manufactured in England and sold to rubber manufacturers for the production of valves. By its use the rubber is vulcanized and goods made which are said to resist successfully the action of cheap lubricants. One pound of Plumbagine is used to two pounds of rubber. Plumbago, — This sometimes is called Black Lead, though having no relation to lead ; it is also called Graphite. Its specific gravity is 2.1 to 2,2. Its color is black and shiny. It consists chiefly of carbon, but contains more or less alumina, silica, lime, iron, etc., varying from i to 47 per cent., but not chemically com- bined. Black Lead is a perfect conductor of electricity. It is more incombustible than most ingredients used in rubber com- pounding, and is capable of withstanding great heat. It is used in the rubber industry, chiefly in the manufacture of what are known as graphite or plumbago packings. It is a wholly inert substance, safe to use in connection with any compounds, and is not affected by heat or acids, alkalies, or corrosive substances. It is useful also in certain polishing compositions made with India- rubber as a base, German asbestos cements almost all contain a ^ood proportion of finely powdered graphite, Portland Cement "was first obtained by burning the mud found at the mouths of several large rivers in Europe with a pro- portion of clay and lime. Its composition is somewhat complex, containing : Lime 55 to 63 per cent., silicic acid 23 to 26 per cent., alumina 5 to 9 per cent., and oxide of iron 2 to 6 per cent., to- gether with magnesia, potash, soda, sulphate of lime, clay, or sand in various small proportions, according to the mode of manu- facture. Its value as a cement depends upon the interaction of the lime and the silicic acid. In compounding it would have no chemical effects upon rubber, but might of itself become much hardened and thus cause mechanical injury to goods in which it has been introduced. As it occurs commercially, it is a gritty powder of a gray brown or yellow brown color. Its only use as 100 FILLERS IN DRY MIXING. far as known in rubber is where it is mixed with tar oil and waste rubber to joint pipes containing fluids. Powdered Coal. — Coal consists chiefly of carbon, and is universally regarded as being of vegetable origin. Various coals differ widely in their composition and characters, running from the softest kinds of earths to compact and solid bodies like Parrot coal, which is so compact and solid that it has been made into boxes, inkstands, and other articles which resemble jet. The average specimen of coal analyses is: Carbon 82.6, hydrogen 5.6, oxygen 11.8. Some curious compounds of India-rubber and Coal have been formed. One, for instance, was a mixture in which two pounds of waste India-rubber in a cheap solvent was mixed with nearly a ton of powdered Coal, in which was a certain amount of clay and peat, the use being for an artificial fuel; another use was in the production of hard rubber. Indeed, it is probable that the cheapest compound in use to-day is a jet black, semi-hard rubber made almost wholly of powdered bituminous Coal in which is incorporated a very small percentage of rubber. Coal that is to be used in any rubber work should be submitted to a chemist and its sulphur and other compounds carefully deter- mined before use. Pumice Stone. — A light porous ashy stone, the product of volcanic action, its structure being that of a mass of porous glass. Its composition is a mixture of silicates of aluminum, magnesia, calcium, iron, potassium, and sodium, varying with the particular lava whence it had its origin. Its action on India-rubber will be quite inappreciable, chemically speaking, but its mechanical action will be that of a sharp cutting powder. Ground fine, it is used in the manufacture of erasive rubber, and is also' used compounded with the rubber in the manufacture of bones. Recent patents call for its use in certain semi-hard compounds, its presence being said greatly to increase their toughness. Mixed with lard oil to a thick paste, this has been used for polishing India-rubber. PuzzoLANA. — A porous lava found near Naples, used chiefly, when mixed with ordinary lime, in forming hydraulic cement. Compounded with marine glue, it is used as a varnish for preserving metallic articles from corrosion. Red Chalk. — Artificially deposited chalk colored by any RED LEAD—SLAKED LIME. loi suitable pigment — ^usually one of the red oxides of iron. (See Chalk.) Red Lead. — An oxide of the metal, which is also known as Minium. Prepared from pure massicot or from white lead. Its specific gravity is 8.6 to 9.1. A scarlet crystalline granular pow- der, of rather strong coloring powers. As a colorant in rubber work it would be unavailable, since the sulphur necessary to vul- canize would render it more or less black, owing to the formation of sulphide of lead. It is sometimes used, however, in place of litharge. It is also used in "hot" cements of Gutta-percha and for varnishes such as those made of India-rubber, linseed oil, etc., for covering the backs of mirrors. (See Minium, Massicot, and Orange Mineral.) Rotten Stone. — Usually considered to be the residuum of naturally decomposed impure limestone, and varying in composi- tion with its sources. That from Derbyshire, England, shows much alumina ; other sorts have more silica. The name is some- times given to "Tripoli," which is a species of infusorial earth. It can have no particular action on rubber, as it is very inert, but is used in certain packings, and was also used by Warne in insu- lated wire compounds. Selenium. — A non-metallic element or metalloid of a dark brown color, analagous to sulphur. It has no smell, is tasteless, and is a non-conductor of electricity. It occurs rarely in nature, being found chiefly as a selenide in combination with lead, silver, copper, or iron. It is the basis of a process for vulcanizing India- rubber. SiLEX. — Pure Silica. (See Flint.) Silica. — The oxide of the metal silicon, familiar in the forms of flint, quartz, etc. Its specific gravity is 2.6. It is with- out action on India-rubber, except mechanically speaking. It is used in Chapman's vulcanite enameling solution, made of India- rubber, sulphur and silica. (See Flint.) Silicate Cotton. — See Mineral Wool. Slag Wool. — See Mineral Wool. Slaked Lime. — Quick lime that has been treated with water, and allowed to absorb it from the air and crumbled to a fine powder, (See Lime.) 102 FILLERS IN DRY MIXING. Slate. — A soft easily laminated earthy material, chiefly alu- minous in composition, and allied to the clays. Finely ground, it makes a good semi-hard valve of a blue gray shade. It has been also used in general rubber compounding. SoAPSTONE. — A silicate of magnesia, combined with more or less alumina and water. It is really a massive form of talc. In color it is white, reddish, or yellow, is soft and greasy to the touch, is easily cut, but is hard to break. Its specific gravity is 2.26. It is used often in the place of French talc, for keeping rubber surfaces from sticking together during vulcan- ization, and also for burying dark colored goods and holding them in shape while they are being cured. Used as an adulter- ant for rubber, it makes an excellent semi-hard compound for valves. It is also used as a basis compound in the manufacture of insulated wire. (See Talc.) Starch. — A vegetable substance allied closely to cellulose. It occurs in regular lumps, composed of granules which have a definite character, according to the variety of the plant they were taken from. When dry its specific gravity is 1.53. Com- mercial starch contains usually about 18 per cent, of water and, if kept in a damp place, will absorb 33 per cent, of water. It was much used formerly on solarized work. Torrefied Starch is obtained by roasting the common form, and is used in arti- ficial leather compounds. Stibnite. — That ore of antimony known usually as black antimony. (See Kermes.) Sublimed Lead. — Used in the rubber manufacture, it acts both as a filler and chemically. Its peculiar velvety fineness makes it mix intimately with the rubber, and gives a very fine finish, showing no shiny crystals on the surface. The oxide of lead in the Sublimed Lead will also bind free sulphur in the rubber. The amorphous state of the Sublimed Lead makes the action of the lead oxide in this much more effective than the action of litharge, and the result is a very smooth lively jet black rubber. Sugar of Lead. — See Acetate of Lead. Sulphate of Lead. — A white powder of the specific gravity of 6.2, insoluble in water, but readily soluble in caustic alkalies. SULPHATE OF LIME— WHEAT FLOUR. 103 It is not a very stable compound. In Cooky's formula for arti- ficial leather, which has Gutta-percha for a base, it is used in connection with dextrine, magnesia, and cotton dust. Sulphate of Lime. — Also called Gypsum. A common min- eral occurring under various forms and names as alabaster, selenite, and gypsum earth. It is pure white in color and has a specific gravity of 2.33. Plaster of paris is a burnt form of gypsum. In the ordinary recovery of rubber by the acid pro- cess, whiting becomes gypsum. (See Anhydrite.) Sulphate of Zinc. — Also called White Vitriol. It occurs in the form of a transparent crystal containing about 44 per cent, of water of crystallization, 87 per cent, of which is not given up short of a red heat. Its specific gravity is about 2.03. Talc or French Talc is a mineral allied to mica. It is composed entirely of silica and magnesia, in the proportions of 67 to 73 of silica, 30 to 35 of magnesia, and 2 to 6 of water. Its colors are silvery white, greenish white, and green. Talc slate is more like steatite and is used for similar purposes. French Talc is used very largely in rubber factories in all lines of work for preventing surfaces from sticking together, during either manipulation or vulcanization. It is used also sometimes for dusting molds to prevent the gum from sticking to the metal and is used largely to bury white goods and keep them in shape during vulcanization. It is used sometimes in compounding, but any great amount of it produces a stony effect. It makes, however, an excellent semi-hard packing. It is used further in compounds for soft polishing, with India-rubber as a binding material. Talite. — A white earthy material used in general rubber compounding. It is allied to diatomaceous earth, presumably, and has the same usage. Its analysis shows : Moisture 5.59, silica 83.9, sesquioxide of iron 1.2, alumina 2.8, oxide of man- ganese trace, potash trace, combined water and organic matter (by ignition) 6.47, loss and undetermined 0.04 — total 100. Tripoli. — See Rotten Stone and Infusorial Earth. Wheat Flour is used in making matrices for rubber stamp work, and sometimes as a compounding material in India- rubber, though this is not to be advised, as the flour is apt to 104 FILLERS IN DRY MIXING. turn sour. A large and important use for it has been in the dusting of black goods, such as rubber coats, so as to keep them from sticking together, should they accidentally touch during dry heat of vulcanization. Wheat Flour is preferable to almost anything else, for the reason that it washes off after vulcanization, without leaving any trace in color or stain. It is, of course, used on the goods known as "dull finished." Whiting or Chalk, as it is often called, is carbonate of lime. It is a white earthy material of the specific gravity of 2.7 to 2.9. It is made from English chalk, which is crushed, floated, and run through a filtering process, and dried in cakes, out of which, by a system of dry grinding and bolting, it is made in varying degrees of fineness. Where Whiting is kiln dried hastily, or under extreme heat, it is apt to become cal- cined, which gives it a hard, gritting feeling. Air dried Whiting is considered the best. Whiting is in reality a purified form of carbonate of calcium, of a very soft or flocculent quality. The finest grades are known as "gilders' " and "extra gilders'." It is used more generally in rubber compounding than any other material, except sulphur. Used moderately, it increases the resiliency of rubber, but adds to the hardness. It does not, however, produce the stony eiifect that many ingredients give. It is also the basis of the molds used in rubber stamp making ; paste being made of whiting, wheat flour, glue, and carbolic acid. Whiting is liable to absorb considerable quantities of water from the air. It is customary in many mills, therefore, to keep it in large bins that not only are covered but have steam pipes in the lower portions to drive out any moisture from the material. White Lead. — ^This is a carbonate and is a heavy white powder. It is unstable in color, however, as sulphur com- pounds, especially in the gaseous forms, easily attack it and blacken it by reason of the formation of sulphide of lead. Its specific gravity is 6.46. Sometimes it is adulterated with lead sulphate, chalk, carbonate, or sulphate of baryta, or pipe clay. The simplest test for the purity of White Lead is to heat it in a thin glass vessel with some very dilute pure nitric acid; if pure it will dissolve completely. If chalk be present it also UNUSUAL INGREDIENTS. 105 will pass into the solution, in which it may be detected by the addition of caustic potash, throwing it down as a white cloud. The best carbonate of lead is made by an old-fashioned pro- cess, by placing metallic lead, surrounded with spent tan bark, in stacks, where it comes in contact with weak acetic acid. The heat of the bark volatilizes the acid and oxidizes the lead, while the acetic acid changes the oxide into acetate of lead, and this in turn is converted into carbonate by the carbonic acid given off by the heated body. This process of corrosion requires from six to eight weeks. There are many later and more rapid processes ; for instance, take either lith- arge or acetate of lead, and expose them to a current of carbonic acid gas, etc. The original "triple compound" patented by Goodyear consisted of India-rubber, sulphur, and White Lead. A White Lead known as sublimed lead is used very largely in the rubber manufacture. It is a fine white amorphous powder and imparts a decided toughness to rubber compounds. (See Sublimed Lead.) UNUSUAL INGREDIENTS IN DRY MIXING. It is not strictly accurate, perhaps, to say that it is unusual for fibers to be incorporated in rubber mixtures, for stocks made from unvulcanized rubber clippings have been used for years. Inner soles for rubber footwear and mats and molded articles have long been made of stocks of this kind, the fibers being cotton and wool, chiefly. Where wool was present there was oftentimes danger of blistering from the oil in the fiber, but this was easily gotten over by special compounding. In addition to the fibers already noted, silk, flax, jute and hemp — in fact, almost all of those in ordinary use — ^have been utilized, being added to the compounds to give toughness to them. The goods in which they are usually put are packings, artificial leathers, tire treads, and for wearing surfaces. A fiber that has attracted considerable attention for this work, and one for which a number of patents have been granted, is cocoanut fiber, which is recommended for pack- ings. Certain kinds of moss have also been used, as have sponge cuttings, peat, and wood pulp. This last-named ma- io6 FILLERS IN DRY MIXING. terial has been used both in packings and in insulated wire compounds. It is also the basis of a curious artificial rubber that appeared several years ago, under the name of Maltha, but is not to be confused with the product that has become almost universally known by that name. Sawdust of all kinds has also been incorporated in rubber, and was formerly used in making sponge rubber, until better com- pounds were discovered. Those who use vegetable fibers prefer them unbleached rather than bleached, and very often treat them to remove resins that may be present. A few of the many other vegetable substances that have been used are sugar and sugar charcoal and seaweed. (See Algin.) Animal substances are also valuable, as for instance, animal charcoal (which see), whalebone, which is called for in some of the Woodite patents, fur, tan-hair, leather fiber, Currier's skiv- ings, which are used in artificial leather, the white of eggs, etc. Under the head of earthy and metallic ingredients, almost anything can be used, although some metals have a bad effect on rubber. The unusual earthy matters are powdered fossil iron- stone, Wisconsin mineral, coke ashes, Stourbridge clay, powdered granite, salt, powdered lithographic stones, powdered oyster shells, powdered schist ; and in metals, steel, and all other common metal borings, filings, and turnings. These latter have been incorpor- ated in packings as a rule. One packing in particular, which has had a world-wide reputation, was heavily compounded with brass filings. The deodorization of rubber, and the neutralization either of the smell of the rubber or its solvent, has brought out also a curious line of ingredients. Musk, for example, has been used to disguise the earthy odor of Gutta-percha. Alcoholic infusions of sage-tea, lavender, and verbena have been used in fine goods, while in powdered form, ginger root, birch, orris root, sassafras, marshmallow root, sandal wood, and other sweet smelling ingre- dients have been incorporated. The leaf of the mint has also been mingled with copperas, and placed in dry heaters, while a more expensive process was that pursued by Hill, who passed a cur- rent of hot air over perfumes and into the heaters. It must not be imagined that the ideas expressed in the foregoing are ADHESIVE PLASTERS. 107 unworthy of the consideration of those who make ordinary cheap mechanical goods, for certain of these ingredients are used to-day in mechanical mixtures to overcome the odors of African rubbers. Essential oils and gums are also used for the same purposes, the descriptions of which will be found under their proper departments. Medical science has also add-ed its list of ingredients to rub- ber compounding, chiefly in the line of adhesive plasters, where ingredients like dry mustard, menthol, capsicum, belladonna and a great variety of other medicaments are incorporated with the rubber. CHAPTER VI. I. SUBSTITUTES FOR INDIA-RUBBER AND GUTTA-PERCHA. Rubber Substitutes^ as a rule, are made from oxidized oils. Those used most generally are made from linseed, rapeseed, cottonseed, mustard, peanut, or corn oils, acted on either by chloride of sulphur or by sulphur boiled with the oil at a high temperature. Substitutes have been known nearly fifty years, and have been made the subjects of many patents, but only within the last twenty years have they come into general use. French manufacturers have long exported these goods ; they were really the first to produce them commercially. The fact that Europeans were unable at first to get the results with reclaimed rubber that were secured in the United States, led them to go further in their experiments with oxidized oils and to exploit their uses more thoroughly. The substitutes on the market to-day are, as a rule, white, brown, and black. They are often of the same specific gravity as pure India- rubber, so that their presence cannot be detected in rubber compounds by specific gravity tests. Substitutes of this type are easily analyzed by the expert chemists, and the results of such analyses are of value to rubber manufacturers. The table on the next page, containing analyses of typical sorts of substitutes, is adapted from Dr. Robert Henriques*. It would be a mistake to suppose that rubber substitutes are of no value, for they possess certain very distinct advan- tages not found in simple mineral adulterants nor possessed by the bituminous products now in use. Their value, of course, is where they cheapen stock without seriously injuring its durability or changing its texture. Among the wiser of the manufacturers, where substitutes are compounded with rubber they are used in small quantities, sometimes only 5 per cent, being added, and rarely is more than 25 per cent, to be found in a good compound. ^Journal of the Society of Chemical Industry, igo4, Page 47. 108 >» ro N O looo ro "^ N Tf M vo ro N ro O vO >^> 4) M- ro \0 \0 00 M- lO ^ o ^o o ti^> ^j ro so »o O^O n ,- \0 N N vO ro O K ir> xn to N CO CO c>o^ o o lU QQ CO ►J O rt'u <0^ SO c^ " i-i 00 »o O 00 ^« 6 00 O Lj Tt- vo N vn -li-vo 00 00 so O ^ ro t^ vo t^ ^J^ in looo O O Os Tf 00 SO t~»sO sO so 00 vn r-» ^ e s poo ^ ^ tn to J 13 o o o^ o o '-'- — 5 1 8.11 9.19 6.36 266 ANALYSES OF RUBBER. (the preceding table continued.) Applied Loads. Length. Compres- sion. Applied Loads. Length. Compres- sion. Pounds. Inches. Inches. Pounds. Inches. Inches. 1,000 5-43 •47 11,000 3-05 2.85 2,000 5.10 .80 12,000 2.98 2.82 3,000 4.75 115 13,000 2.91 2.99 4,000 4-43 1.47 14,000 2.85 3-05 5,000 4.10 1.80 15,000 2.81 309 6,000 3.80 2.10 16,000 2.78 312 7,000 3-58 232 17,000 2.74 3-16 8,000 3-38 2.52 18,000 2.70 3.20 9^000 325 2.65 19,000 2.67 323 10,000 3-15 2.75 20,000 2.63 3-27 Time for loading, three minutes. The spring was then removed from the testing machine and its measurements showed : Length, 5.81 inches; middle diameter, 6.25 inches; end diameter, 5.87 inches; ends concave, V. sine, .08 and .10 inch. It recovered in length to 5.93 inches after four hours' rest. The French navy also inaugurated a series of tests for rub- ber belting which are of interest. The first test related to elas- ticity. Samples from the cover were first put into a steam vul- canizer for 48 hours, under a pressure of 5 atmospheres, which they should stand without losing their elasticity. The samples are then placed under a pressure of 85.5 pounds per square inch on the grating of a valve box, and given strokes at the rate of 100 per minute. They were expected to stand 9,100 strokes, while samples not tested by the steam should stand 17,100 strokes. Strips from the cover that had received the steam treatment, 6-I0 of an inch square on cross section, and 8 inches long, fastened at each end and elongated 3.9 inches, were not expected to break when stretched 8 inches more, this being repeated 22 times a minute for 24 hours. Strips that had not been treated to the steam bath should resist the same treatment for 100 hours. These tests of course applied to high grade compounds only. The analysis of vulcanized India-rubber should give the fol- lowing information : Amount of India-rubber, Amount of India-rubber resins, Amount of substitutes, HENRIQ UES'S METHODS. 267 Amount of free, fatty resin, and mineral oils, resin, paraffine, and bituminous bodies. Amount of sulphur of vulcanization. Amount of sulphur and chlorine in substitute, Amount of free sulphur. Amount of mineral matters. The mineral matters embrace metallic sulphides and oxides, inert mineral substances such as whiting and barytes, and sub- stances imparting special properties such as asbestos, graphite, pumice, etc. According to Carl Otto Weber, Ph.D., F.C.S., and to Percy Carter Bell, F.I.C., F.C.S., Dr. Robert Henriques has by his methods of analysis solved the problem that troubled the analysts more than any other, which was that of determining the amount of oil substitutes found in India-rubber compounds. Dr. Henriques's methods are as follows: Fuming nitric acid to the amount of 20 c.c. is placed in a small dish covered with a funnel, through the stem of which 3 to 4 grams of rubber are slowly added. When the action has ceased, the dish is warmed gently on a water bath until the contents are of the consistency of a thin syrup. There are then added 4 grams of a mixture of 4 parts sodium carbonate and 3 parts of potassium nitrate, after which it is carefully fused, and treated with dilute muriatic acid, then evaporated to dryness to render silica, if present, insoluble, redissolved by adding a little nitric acid, and, last, the sulphuric acid is precipitated with barium chloride. The residue of silica may contain sulphates of lead or of barium. Ammonium acetate dissolves the former. In estimating the sulphur of vulcanization, and also the excess of sulphur, they must be separated from that present in the form of sulphates and sulphides. This is done in the following manner: The sample of rubber is dissolved in that fraction of ordinary petroleum which distills over at from 140° to 250° C, being kept in the solvent at a boiling temperature for two days. From 5 to 15 grams of the sample are placed in a weighed flask, and, after adding about 150 c.c. petroleum free from sulphur, all the inorganic matter is dissolved by heating the flask with reflux condenser at about 150° C. The subsequent processes are the filtering of the solution, the careful washing of the flask with hot 268 ANALYSES OF RUBBER. petroleum, and the rinsing of both flask and filter with petroleum ether. Those substances insoluble in petroleum are determined by weighing on the tared filter at iio° C. The sulphur in this residue, which is easily determined, when deducted from the total sulphur of the sample, gives the amount of the free sulphur, and sulphur of vulcanization. If the rubber contains metallic oxides or carbonates, some of the sulphur may have been oxidized to sulphuric acid, and the results noted above may be too low. The rubber substitutes in the compound are completely and easily soluble in alcoholic potash. The following is the manner of this analysis: From 3 to 5 grams of the rubber compound, finely divided, is boiled for about 8 hours in ten times its weight of alcoholic soda, 8 per cent, strong. The solution, diluted with water, is freed from the alcohol by means of a water bath, after which the residue on a weighed filter is washed, dried, and weighed. To determine the residue on ignition of the extracted residue, one gram is taken and the ignition performed in the presence of ammonium nitrate. If now the substance extracted from the rubber be free from chlorine, it may either consist of" free oil, or be derived from black rubber substitute. In the latter case, it must contain at least 10 per cent, of sulphur, but in the former, only traces of sulphur will be present. An estimation therefore of the chlorine and of the sulphur in the alcoholic ex- tract determines the presence of white substitute, black substitute, or sulphur. In using caustic alkali a certain amount of the alkali will be retained, the amount of which must be determined, if correct figures are to be secured. Repeated washings in dilute muriatic acid remove this, and allow of its determination. The following data are necessary in the analysis of vulcan- ized rubber containing substitute or oil: (i) The total sulphur; (2) the total ash; (3) the weight of the substance after extrac- tion with alcoholic soda; (4) the sulphur, the ash, and the sul- phur in the extracted fatty acids all to be found in the third sub- stance. Also, the weight of the substance after extraction with alcoholic soda. From 1.5 to 2 grams of substance are used, the extraction being twice repeated, each boiling being from two to VARIOUS TESTS. 269 three hours. The quantity of rubber dissolved by the alcoholic soda is deducted from the weight of the total extract. This cor- rection averages 2.5 per cent. From the above figures, the percentage of rubber and fatty acids may be calculated by equations, which read : ICX) Rubber = (Weight of substance after extraction of alcoholic 97.5 soda — its sulphur — its ash). The fatty acids from this equation : Fatty acids ^ 100 — (total sulphur -j- total ash 4- percentage of rubber found from the foregoing equation). The sulphur contained in the rubber substitute is represented by assuming that quantity to be about equal to that of the fatty acids in white substitute and about 1.5 per cent, larger than the quantity of fatty acids in brown substitute. The difference be- tween the total sulphur and the sulphur in the substitute is the sulphur of vulcanization. Asphalt being often present in rubber compounds, by first dissolving the free sulphur by treatment with alcoholic soda, and then dissolving the asphalt out by means of nitrobenzene, it is easily determined. The presence of mineral oils, parafiine, and resins are the only things that interefere with this means of extraction. The following tests are credited to C. A. Lobuy de Bruyn : 1. Extract Test (Henriques's method). — Three grams of the finely divided sample when boiled for six hours with 50 c.c. of a 6 per cent, alcoholic solution of caustic soda should not lose more than 8 per cent., the loss to be calculated upon the organic substance of the sample. The extract should contain sulphur and rubber resins. 2. Dry Heat Test. — Two grams of the finely divided sample are heated to 135° C. for two hours. When cold the sample should not have suffered any alteration and should show a loss of weight not exceeding 1.5 per cent. 3. Moist Heat Test. — A small piece of the sample is sealed in a glass tube half filled with water. The tube is then heated to 170° C. for four hours. The sample should not be affected by this treatment. 270 ANALYSES OF RUBBER. 4. Ash. — About I gram of the sample is fused, decomposed, and partly ignited over a small flame in a porcelain crucible. The heat is then increased and ignition completed. Dr. C. Reinhardt, in Dingler's Polytechnisches Journal, writes as follows on the analysis of vulcanized India-rubber: ^'The determination of the ashes is effected by gradually heating in a covered crucible .0182 ounce of the product until the cessa- tion of gaseous liberation. The calcination is finished in an open crucible, care being taken not to heat too much, so as to avoid the losses due to the volatilization of the substances composing the ashes. To determine the proportion of mineral substances (with the exception of sulphur) .0182 ounce of India-rubber fragments is moistened with 1.2 cubic inch of D nitric acid (= 14.), and heat- ing takes place in a water bath for five to seven minutes, until complete dissolution ensues. Dry evaporation takes place in the water bath, followed by moistening with hydrochloric acid and dissolution in water. The residue is formed of sulphate of barium and silica acid ; the quantitative analysis of the substances contained in the liquid (oxide of zinc, lime, magnesia, oxide of iron, and alumina) being made according to the usual methods. To determine the total of sulphur there is treated .0357 ounce of the product (while heated) with 1.2 cubic inches of nitric acid; chlorate of potash being gradually added until oxidation is complete. After evaporation and dissolution in water, with the addition of hydrochloric acid, follows precipitation. Then takes place the quantitative analysis of the sulphuric acid by the chloruret of barium and of the remainder of the sulphuric acid in the insoluble residue of sulphate of baryta. It is possible to deter- mine the quantity of sulphur added for the vulcanization by burn- ing the product in a current of oxygen at a low temperature by passing the vapors across hydrochloric acid containing bromine, and by analyzing quantitatively the sulphuric acid formed in the condition of sulphate of baryta. The India-rubber can likewise be distilled in glass tubes and the quantity of sulphur in the dis- tilled liquor can be ascertained." In Dr. Weber's exceedingly valuable article printed in the Journal of the Society of Chemical Industry, the steps in analysis are thus shewn: DETERMINING RUBBER SUBSTITUTES. 271 SUMMARY OF WEBER's METHODS OF ANALYSIS. I. Acetone (10 runs in Soxhlet tube). Fatty and Mineral Oils, Resins and Free Sulphur. II. Boiling Alcoholic Soda (8 per cent). Rubber Substitutes. III. Cold Nitrobenzole. Asphaltum. IV. Boiling Nitrobenzole (Soxhlet tube). Rubber and Sulphur of Vul- canization. V. Residue. Mineral matters and free carbon. The rubber substitutes are determined by extracting in alcoholic soda solution and asphaltum by cold nitrobenzene, both of these methods being Henriques's. The rubber is separated by extraction with boiling nitrobenzene in the Soxhlet tube. Starch is dissolved out by boiling water. The mineral and carbonaceous matters are determined in the final residue. The matters in the acetone extract, the rubber and mineral matters are determined by weighing after evaporation. Substitutes and asphaltum are best determined in the loss of weight operated upon. Of the various forms of sulphur occurring in rubber, the determination of free sulphur and sulphur of vulcanization is of great importance. The estimation of the free sulphur is made in t^e acetone extract. Not all the sulphur in this extract is free, as the presence of rubber substitutes in the sample means that the extracts will contain sulphides of the fatty acids, also the sul- phides produced by the action of free sulphur on the resins always found in rubber. To estimate the sulphur in the acetone extract, add 20 c.c. of a solution of pure sodium sulphide and caustic soda and heat the mixture on a water bath for an hour. Dilute the solution with warm water, and precipitate the fatty acids by adding a slight excess of barium hydrate. Filter, wash, and make up the filtrate to 300 c.c. and estimate the sulphur in an aliquot part. 272 ANALYSES OF RUBBER. In determining the sulphur of vulcanization, the free sulphur must first be removed, and for this purpose, the acetone extract answers very well. In every case the sulphur of vulcanization should be estimated direct. The solution of rubber in nitroben- zene is therefore distilled under reduced pressure. The flask con- taining the non-volatile residue is then dried at 140° C, and then oxidized with fuming nitric acid. When the residue has finally dissolved, the solution is poured into a platinum dish, the flask being rinsed with warm nitric acid. The residue is then evapo- rated on the water bath, fused with carbonate of soda, dissolved in water, oxidized with bromine, acidulated with muriatic acid, and the sulphur precipitated with barium chloride. The sulphur in the asphaltum which is in the cold nitrobenzole solution is determined in a similar manner. TORREY'S METHOD OF DETERMINING RUBBER. Joseph Torrey, Ph.D., who has added much to rubber re- search, uses the following method for examining both vulcanized and unvulcanized rubbers : "i. Oils, resins and free sulphur — Acetone extract. "2. Pitch, tar, asphalt, etc. — Pyridine extract on residue from I, "3. Oily substitutes — Alcoholic soda extract on residue from 2. "4. Mineral matter — Residue from and nitro naphthaline extraction of residue from 3, or by incineration. "I have not included the 'sulphur of vulcanization' determina- tion because in very many cases it is not important, or can be judged closely enough. It would however, be convenient to have a short method of determining in the residue from 3 — or a por- tion of it — the amount of pure rubber present. "The methods described by Weber and Harries, apart from the recent criticisms by Alexander and Harries, are long and expensive. They require, moreover, no small amount of manipu- lative skill. I venture, therefore, to submit the following as a simple and inexpensive method requiring little apparatus and capable of yielding good results in comparatively untrained hands. "Let it be distinctly understood, however, that I do not offer TORREY'S METHOD. 273 this as a suitable method for valuing crude rubber, though I have in many cases obtained good results by its use. If such a method is desired the precipitation method recently described by Fendler gives quick and satisfactory results, as I have found in several years' experience with it. "The new method is founded on the fact that when rubber is heated with pure nitric acid of specific gravity 1.42 under fairly constant conditions it is converted into a body which dissolves completely in caustic alkaline solutions with production of a deep red color. I have not studied this body in detail, except to satisfy myself that the same weight of pure rubber, when treated as described and diluted with water to a definite volume, always gives the same tint. It makes no difference whether the rubber be vulcanized or not, in the ordinary filling and weighing mineral bodies used in vulcanized rubber goods have no effect on the final tint. "Resins sometimes interfere, sometimes not. Dark substi- tutes interfere, and must be removed. Pitch, tar, asphalt, etc., also interfere. The proper place for the determination is after No. 3 in the scheme given above. I will now describe the prepa- ration of a rubber solution of known strength, and having a con- venient standard tint; and then show how the solution thus pre- pared is used as a standard of comparison with other solutions similarly prepared, but containing unknown amounts of rubber. "o.i gram of pure, precipitated rubber is placed in a test tube and treated with 2 c.c. of pure nitric acid, specific gravity 1.42. The tube is placed in a beaker of water heated to 50-60° C. till the action is entirely over; then to 90-100° for 20 minutes. "Add first ID c.c. distilled water, then 20 c.c. of caustic soda solution (i part stick caustic soda in 4 parts water). Stir or shake gently; dilute with 10 c.c. more water, filter, and wash the filter paper with water till the washings are colorless. Finally dilute the whole to 250 c.c. ; mix thoroughly, and transfer about 100 c.c. to a test tube of, say, 120 c.c. capacity. This solution represents a concentration of o.i gram rubber in 250 c.c. and has a straw tint which experience shows to be a convenient one. "Suppose now that we have in hand the residue from opera- tions I, 2, and 3, we proceed with it as follows: 274 ANALYSES OF RUBBER. "Weigh carefully o.i gram and treat with 2 c.c. of nitric acid, specific gravity 1.42, in exactly the same way as just de- scribed. Add the same quantities of water and caustic soda solution as before, filter, and wash till the washings are colorless. Finally transfer the solution (or half of it if the tint is very deep) to a test tube having the same internal diameter as that contained in the standard; and dilute, with constant stirring, till the standard tint is exactly matched. Measure carefully the volume of the solution under test. Call it V. Then the calculation of the percentage of rubber in the original mixing is accomplished by the equation — a V 250 Where /'=The percentage required. F=The volume of the solution under test when at standard tint. a=ioo per cent, minus the total percentage lost in operations I, 2 and 3. "If only half the test solution has been diluted this result must, of course, be doubled. The results are good. Duplicates usually agree with 0.5 per cent. A table is appended showing a few results. "As to the composition of these samples, I will merely say that they contain no substitutes and no tarry substances. The rubber used was a good Borneo, containing 1.5 per cent, resin. The content of rubber according to the proportion in which the materials were weighed out would be from 40 to 50 per cent., but I do not feel at all sure that one can assume that a mixing, especially when vulcanized, contains the calculative proportion of unaltered rubber. "I have had about four months' experience with the method, and the best evidence of its trustworthiness is that in every case where I have been lead to results which I at first distrusted, the final outcome has been the discovery of unsuspected circumstances which vindicated the accuracy of the suspected results. "Finally, it may be pointed out that the determination of mineral matter not easy at all by any of the present methods can, by making use of the direct determinations indicated in the above TEST FOR FARINA. 275 plan of analysis, be made the only factor determined by difference. I am of the opinion that results obtained by this method will be found fully as trustworthy as those by any method at present known." Sample Number. Unvulcanized. Vulcanized. No. I 4726 4700 47.43 47.19 No. 2 41.92 4118 41.36 41.74 No. 3 4589 46.19 44.93 45-12 No. 4 47-75 47-00 47-39 4756 No. 5 47-19 47-39 46.62 46.43 No. 6 49.26 49.44 48.52 49.82 Test for Farina in Rubber. — Those manufacturers who now and then receive lots of Para rubber adulterated with the starch like meal of the mandioc or cassava plant — also called farinha flour — may be interested to know of the method of detecting such adul- teration employed by Mr. Walter E. Piper. Starch is a charac- teristic test of iodine, forming with it a deep blue compound. Mr. Piper uses a solution in water of iodine and potassium iodide, which is applied with a brush to the interior of a "ham" of fine Para. If there is farinaceous matter present it will speedily take on a bluish appearance. Ordinarily the adulterant is not visible, and the manufacturer becomes aware of it only from the extra loss in washing- rubber. Analyses of Caoutchouc molecules. — Professor Dr. C. Harries's experiments show that ozone may be readily added to the Caoutchouc molecule, and he proved that there are two double sets of bonds for C^,, Hjg. The "Ozonite" obtained is an explosive body and it has a chemical formula of (CioHi6 06)2. Professor Harries analyzed this "ozonite" into levulinic acid, which is an acetone, and which is a derivative from succinic acid. The mystery which has surrounded the Caoutchouc molecule has by this work been unveiled. CHAPTER XV. GUTTA-PERCHA-ITS SOURCES, PROPERTIES, MANIPULATION, AND PRINCIPAL USES. Gutta-percha^ which was introduced into Europe from Singapore in 1843, was for a while confounded with India- rubber, from which it differs in some very important particu- lars. It becomes soft and plastic on immersion in hot water, retaining the shape then given it on cooling, whereupon it becomes hard, but not brittle like other gums. India-rubber, on the other hand, does not soften in hot water, and retains its original elasticity and strength unimpaired. The water, as such, exercises no softening action on Gutta-percha, the effect being purely one of temperature, which may equally well be produced by hot air, only somewhat more slowly. The degree of heat required depends upon the quality of the material, but even the hardest kinds become plastic above 150° F. Heated in air considerably above the boiling point of water, Gutta- percha decomposes and finally ignites, burning with a lumi- nous smoky flame and emitting a pungent odor resembling that from burning rubber. If heated in a vacuum, gaseous and liquid products are obtained similar to those resulting from the distillation of rubber. The liquid which distills over con- sists chiefly of hydrocarbons of the terpene series, which form an excellent solvent for Caoutchouc. The two most important are isoprene and caoutchine, which are identical with the liquids by the same names obtained from India-rubber. Since these products can also be obtained from other sources, Dr. Eugene Obach and others have observed that they may yet form a stepping-stone in the synthetical production of India- rubber and Gutta-percha from the lower terpenes. A curious physical characteristic of Gutta-percha is that when it has been softened in water, although it is so plastic that it will reproduce the most delicate impressions, it will bear blows from hammers or allow itself to be thrown against a stone wall without being at all marred. The reason for this is that it contains a large amount of air. By placing the 276 COMPONENTS OF GUTTA-PERCHA. 277 Gutta-percha under a bell jar immersed in mineral oil, when a vacuum is produced, a large amount of air is evolved from the g"um, and it will be found to have lost the property of hardening on cooling, its substance being like a tough greasy leather. Nowhere on the globe have genuine Gutta-percha trees been found outside of a rectangular area embracing portions of the Malay peninsula, Borneo, Sumatra, and some adjacent smaller islands. Strange to say, the occurrence of these trees has not been established in Java, or the Celebes, though trees producing inferior qualities are found in the Philippines. These trees belong to the natural order Sapotacece; the principal genera and species will be noted further on. According to Payen's analysis, verified by later chemists, Gutta-percha contains three components: (i) a substance in- soluble in cold and in boiling alcohol, which he termed pure gutta; (2) a crystalline white resin, soluble in hot, but not in cold alcohol, which he called alhane; (3) an amorphous yellow resin, which he named fluavile. Pure gutta is insoluble in ether and light petroleum spirit at ordinary temperatures, whereas both albane and fluavile dissolve readily in them. Gutta possesses all the valuable qualities of Gutta-percha, but in a much en- hanced degree; it becomes soft and plastic on heating, and hard and tenacious on cooling without being in the least brittle. But the resins themselves are either soft at ordinary temperatures, or, when hard, quite friable. It is, therefore, gutta which forms the useful constituent of Gutta-percha, and the resins are only accessory components, which, although admissible, and perhaps even desirable in a comparatively small amount, yet have a decidedly detrimental effect when they preponderate. Hence, in order to determine the technical value of a sample of Gutta-percha, it is necessary first to learn the relative proportion or ratio between gutta and resins. There must also be taken into account the water enclosed in the mass, and the coarse impurities — wood fibers, bark, sand, etc. — which are described as dirt. These components repre- sent the loss or waste to the manufacturer. While the relative proportion of gutta and resins forms an 278 GUTTA-PERCHA. important criterion for estimating the commercial value of a sample, it is not in itself sufficient. Although the analysis of two different specimens may give the same result, the physical and mechanical properties, and, most important of all, the durability, may differ widely, owing to a difference in their molecular constitution. It will thus be seen that there are guttas and guttas. In addition to the qualitative analysis, it is necessary to scrutinize the gutta itself, which requires much judgment and experience. Analyses have been made of speci- mens which contained eight times as much gutta as resin ; others contained about an equal amount of both, and in others still the amount of resin was three times that of gutta. Sam- ples in which the percentage of resin reaches that of gutta, or surpasses it, are of a decidedly inferior description. These differences are due doubtless to the fact that the Gutta-percha of commerce is derived from trees of various species, and also in part to the treatment which the gum receives at the hands of the gatherers, who are suspected of mixing the product of different trees, to say nothing of adulterations of a more debasing character. The commercial classification of Gutta-percha is less satis- factory than that of India-rubber, since no standards have become fixed in the markets. While Para rubber, for instance, may be bought and sold by means of established designations, "Islands fine," "Upriver fine," and the like, no such practice exists with regard to Gutta-percha, Since all transactions in the latter are based upon samples, trade names and brands are little considered. However, "Macassar," and "Banjermassin," which are the names of districts producing Gutta-percha, were used formerly to indicate the highest quality, while "Sumatra" sorts were supposed to be less valuable, and "Borneo" the lowest of all. In a sense these designations have become merely com- mercial, no longer affording any indication of the origin of the Gutta-percha. At the same time, "Macassars" and "Banjer- massins" might vary with every new arrival, so that one was not certain, in buying one of the sorts named, to obtain particu- larly good Gutta-percha ; it might have been the very opposite. Innumerable sorts appear in the Singapore market — which PRINCIPAL GRADES. 279 is the center of the Gutta-percha trade — but Df. Obach selected twelve of the principal brands as typical of all the rest, and divided them into four groups, for convenience in comparison, the best being named first. They are as follows, the designations being derived either from the countries of their origin or from the places of export : ( I. Pahang — from the Malay peninsula. I. \ 2. Bulongan red — from Macassar, Borneo. ' 3. Banjer red — from Banjermassin, South Borneo. ( 4. Bagan goolie soondie — from Borneo. II- ] 5. Goolie red soondie — from Serapong, Borneo. ' 6. Serapong goolie soondie — from Serapong, Borneo. i 7. Bulongan white — from Macassar, Borneo, in. J 8. Mixed white — from Borneo. ( 9. Banjer white — from Banjermassin, South Borneo. i 10. Sarawak mixed — from Borneo. IV. < II. Padang reboiled — from Sumatra. ( 12. Banca reboiled — from Banca. Group I comprises the three best kinds, derived from trees of the genus Dichopsis (known in continental Europe as Pala- quium). Group II comprises three kinds of the second order, derived probably from the genus Payena. Group III embraces the so-called "white gutta," of second and third grade, mostly of uncertain origin, but probably from Dichopsis polyantha. Group IV is made up of mixed materials, two of them being what is termed "reboiled" (an operation performed by the Chinese traders, who buy up odd lots, soften the materials in hot water, and make them into a more or less homogeneous average mix- ture). The "Sarawak mixed" lots mostly represent a very useful second-class material; the "reboiled" is decidedly inferior. This classification is based upon the results of 751 analyses of mixed lots, representing over 5,000,000 pounds of raw Gutta-percha, made by Dr. Obach, with a view to arriving at the relative pro- portions of gutta, resin, dirt, and water contained. The cleanest kind is the "Sarapong soondie," which contains only 3^ per cent, of dirt, but it is rather wet, having more than 25 per cent, of water. One of the least favorable materials is "Banjer white," which contains 33 1-3 per cent, of water and 15 per cent, of dirt, making in all nearly 50 per cent, of waste. When a raw material is very dirty and wet, it is noticeable on cutting the blocks open, and this is now the rule in the Singapore market. The blocks are then 28o GUTTA-PERCHA. sorted out into several grades (two or three, sometimes more) according to their appearance, and valued accordingly, A grade of Gutta-percha which is nearly white in color and very brittle is apt to contain a large percentage of resin, which, as already explained, renders it of little value. In explanation of some of the terms in the preceeding classification, it may be said that Gutta-percha is obtained principally by cutting down the trees and ringing the bark at intervals of 12 to 18 inches along the trunk. The milky sap soon fills the grooves cut into the bark, and, in the better varieties, soon coagulates, when it is scraped oflF with a knife. In the case of inferior sorts, the milk requires more time to curdle, and has to be caught in receptacles placed under the tree. The collected milk is then gently boiled, either by itself or with the addition of water. The material obtained without the use of water is called a goolie, the other a gutta; but the two kinds are often mixed together. The goolie is more compact than the gutta, and has a dough-like smell. The word soondie is derived from the Malay term "Gutta-sundek," which is applied to the product of trees of the Payena species already referred to. The processes employed by manufacturers for cleaning raw Gutta-percha are either mechanical, or chemical Those of the first class will first be considered. Generally speaking, the raw Gutta-percha is either first cut up in a slicing machine and then softened in hot water, or the lumps are placed directly in hot water and the soft material transferred to the washing machine. There it is washed with hot water for a longer or shorter time, and then passed through a strainer. Next, as a rule, it is washed once more, then put into a kneading or masticating machine, to consolidate it and remove the mechanically enclosed water, and finally it goes to the rolling mill, to be made into sheets. The slicing machine or chopper now used is pretty much the same as that proposed by Charles Hancock, of England, in his patent (No. 11, 575, O.L.) of 1847, except that it is provided ■with a greater number of fluted and serrated knives, instead of only three plain ones, fixed in the slots of a heavy iron disc. The blocks of Gutta-percha are packed into a trough and then forced against the rotating disc, the knives in which cut the material into thin slices. MECHANICAL TREATMENT. 281 The washing machine consists of an iron roller of star-shaped section, enclosed in a cylindrical shell provided with one or two projections, or ribs, against which the Gutta-percha is forced in going round. The cylindrical shell is enclosed in a large iron case, filled with water, which is heated by means of direct steam. The dirt, as it is washed off, falls through the lower part of the cylindrical shell into the outer case, whence it is drawn off once in a while. This machine is developed from that described in the English patent of R. A. Brooman. (No. 10,550, O.L.) The Gutta-percha leaves the washing machine in a plastic state and passes to the straining machine — a strong iron cylinder with a perforated bottom, on which a number of discs of fine wire gauze have been placed. It has a piston which is driven home by hydraulic power, at a pressure of 1,500 to 2,000 pounds per square inch, squeezing the soft Gutta through the meshes of the gauze. The kneading machine or masticator resembles the washer, except that the roller is smaller in diameter, and the flutings are more numerous and not so deep. The Gutta-percha is kept hot during mastication and the water escapes in the form of steam through openings at the top. The mixing machine, introduced by Paul Pfeiderer, is similar to that used in the India-rubber, linoleum, and other similar industries. It is provided with peculiarly-shaped blades, working against one another. The machine is used for mixing the various sorts of Gutta-percha, in order to obtain a material of any requi- site properties, and also for blending Gutta-percha with pigments or other ingredients. The rolls can be heated by steam, but heat is developed by the kneading process itself, and care must be taken not to overheat the material. The Gutta-percha is next rolled into sheets, usually between I and ^ inch, and cut into lengths of 5 or 6 feet, and stacked away for use. The rolling machine takes the material from the mixer and squeezes it between parallel rollers, running it back and forth until it is cool and hard enough for cutting up. The average percentages of waste, shown by numerous analyses of the twelve brands of Gutta-percha catalogued on a preceding page, are about as follows : 282 GUTTA-PERCHA. Pahang 34 Bulongan white 43 Bulongan red 35 White mixed 35 Banjer red 44 Banjer white 47 Bagan goolie soondie 32 Sarawak mixed 44 Goolie red soondie 27 Padang reboiled 44 Serapong soondie 36 Banca reboiled 29 The difference in the quality of various brands of Gutta- percha, measured by the relative proportions of gutta and resin, has already been mentioned. Of the sorts mentioned above, "Banca reboiled" shows a comparatively small loss in cleaning, but it is the least valuable on the list, being low in gutta, whereas "Pahang," though losing more in the cleaning process, is by far the most valuable sort in the market, because so rich in gutta. Gutta-percha imported in recent years loses more in cleaning than formerly; Dr. Obach, in 1898, estimated the loss as almost twice as great as formerly. The chemical washing process was suggested by Charles Hancock, in an English patent, in 1846. He steeped raw Gutta- percha, cut into small pieces, in a solution of caustic alkali or chloride of lime, to neutralize the acidity and remove any unpleas- ant odor. His experiments showed that the alkaline treatment not only reduced the percentage of dirt — that is, it was better cleaned than by the mechanical process — but lessened the capacity of the Gutta-percha for retaining mechanically enclosed water. But the treatment with chemicals requires great care and judg- ment, and thorough subsequent washing with water; otherwise the material will be rendered perishable. Chemicals were also used by Obach for hardening Gutta- percha. The really valuable constituent of Gutta-percha being the gutta, the more a sample contains of the latter, the better it is, provided the gutta itself is of a good description. For certain purposes it is advantageous to improve the hardness and other mechanical properties of Gutta-percha, and this can be done by extracting the resin with a suitable solvent, which leaves the gutta itself intact. The raw Gutta-percha is first chopped and thrown on drying platforms gently heated from below by steam pipes. Or the pieces may be thrown into a rotating drum heated by cur- rents of warm air. They then go to a series of tanks in which petroleum spirit is used as a solvent for the resin. The spirit GREEN GUTTA-PERCHA. 283 becomes charged with the resinous matters, and the resulting solution is distilled off, after which the material remaining is masticated as in the case of any other Gutta-percha. A specimen treated by this process will remain quite hard under a temperature which will render other specimens soft and plastic. Other liquids may also be used, as ether, and a saturated solution of carbon disulphide in alcohol. Instead of removing impurities from Gutta-percha by wash- ing it either with water or an alkali, this can be done by dissolving the material into a suitable liquid, straining or filtering the solu- tion, and then evaporating the solvent. Carbon disulphide has been used as the solvent, but with the effect of rendering the Gutta-percha perishable. Recently an article known as Green Gutta-percha has been offered to the trade, being extracted from the leaves of the trees. Several systems for extracting Gutta-percha from leaves have been described. That of Dieudonne Rigole involves the use of carbon disulphide ; that of Eugene SeruUas the use of hot toluene as a solvent, after which the Gutta-percha is precipitated by means of acetone, instead of distilling off the solvent ; and that of Obach the use of light petroleum spirit as a solvent for leaves that have been previously crushed between rollers, the gum being reprecipitated from the solution on cooling below 60° F. The author of each process has devised apparatus for its operation. Many trees produce gums which have been experimented with in the hope that they would prove good substitutes for Gutta- percha, but none have proved of value except the "bullet" tree, which yields Balata. The gutta contained in Balata is very strong and tough, being of excellent quality ; but the percentage of resin is large, and the material can be regarded as a substitute only for second-class, or perhaps even third-class. Gutta-percha. Balata is somewhat more flexible than Gutta-percha containing an equal amount of resin, which appears to be due to the softness of the resinous constituents. On becoming heated Balata behaves much like ordinary Gutta-percha. If plunged into boiling water it becomes quite soft and plastic. If next immersed in cold water, it slowly hardens again, but still remains flexible and elastic, show- ing no signs of brittleness. Analyses of specimens of Balata from 284 GUTTA-PERCHA. British Guiana, obtained from the London docks in 1889-94, showed an average loss of 13.8 per cent, of water, and 9.9 per cent, of dirt, or a total of 23.7 per cent, of waste. The respec- tive percentages of gutta and resin were 41.4 and 34.8. The specific gravity of cleaned Gutta-percha is practically the same as that of water, though varying with the relative pro- portion of gutta and resin, becoming lower as the percentage of resin increases. It may be affected, also, by the constitution of the resin and also of the gutta. The softening temperature of Gutta-percha depends entirely upon the ratio of gutta and resin. A specimen of which 60 per cent, was resin was softened at the temperature of 48° C. to the same extent as another specimen, containing only 2^ per cent, of resin, for which a temperature of 55° C. was required. The time for the material to become hard again, after having previously been softened in hot water, depends in a like degree upon the proportion of gutta and resin. But the principal mechanical property of Gutta-percha with which the manufacturer has to deal is the tensile strength. A specimen hav- ing 45 per cent, of gutta and 55 per cent, of resin will break under pressure of 770 pounds to the square inch, whereas for another specimen, after most of the resin has been extracted with petro- leum spirit, nearly twice that breaking strain would be required. As for the elongation of Gutta-percha — i. e., the extent to which it will stretch before breaking — it is also affected by the percent- age of resin, being in the last two cases, for instance, 490 and 500 per cent., respectively, but it also depends on the nature of the gutta. The earliest practical use of Gutta-percha was for surgical appliances — for bandages, splints, and receptacles for vaccine virus. It is used for ear trumpets; for the handles of surgical instruments, as it affords a firm grip and is preferable to wood for antiseptic reasons; in medicine, in the form (i) of a very thin tissue, (2) of sticks, and (3) of a 10 |>er cent, solution in chloroform; for chemical purposes, in the form of tubes, pumps, syringes, bottles, and the like, and for ladles and tubes for hand- ling caustic alkalies and corrosive acids and liquids in chemical works ; and for mechanical purposes, as rings and cups for pumps and hydraulic presses and for driving-bands (belting). For the USES IN INSULATION. 285 latter purpose Balata is also used largely, interposed between can- vas ; such belts can be joined by means of a solution of Balata or Gutta-percha in carbon disulphide. Another application of Gutta- percha is that for taking impressions of medals, and also of the interior of large guns. Gutta-percha is also modeled into orna- ments in the shape of the leaves and petals of flowers, this being done by working the gum by hand in hot water with one or two simple iron tools. Such ornaments are often applied to the deco- ration of jars made of semi-porous ware, the whole being painted afterward. But the most important application of Gutta-percha is in the insulation of submarine and subterranean cables. Dr. Werner von Siemens first proposed Gutta-percha for insulating purposes in 1846, and in the next year he designed a screw-press, for the seamless covering of wires with that material, which is still in existence, while the principle of the press is still adhered to. Gut- ta-percha has been found to be very permeable to the X-rays, and it has been proposed to utilize this property to examine Gutta- percha-covered wires for the detection of defects in the copper conductor, particularly in "joints," or for finding air-bubbles. The X-rays may also be used for the detection of large foreign bodies in the raw Gutta-percha. Up to the end of 1907 no less than 248,000 miles of submarine cables had been laid, either commercial in character or government owned, embodying the use of Gutta-percha of a weight estimated at 32,000 tons. A further allowance must be made, for underground cables, street wires, etc., of 8,000 tons. The length of Gutta-percha-covered wires under the streets of London alone, some time ago, was 17,000 miles, correpsonding to 375 tons of Gutta-percha. The electric properties of Gutta-percha depend chiefly on the nature of the gutta and to a less extent upon the resin; but only very slightly on the relative proportion of these two components. They depend also upon the nature and amount of the impurities and on the water. The insulation resistance and inductive capac- ity are little affected by the extraction of the resin. The insula- tion should be as high as possible, and the inductive capacity, for most purposes, as low as possible, but whereas the latter is mostly associated with other good qualities of the material, such 286 GUTTA-PERCHA. is not always the case with a high insulation. A third electric property is called dielectric strength, or resistance to piercing by high voltages. A thickness of a little over ^ inch of Gutta-percha breaks down with 40,000 volts, and one of about i-ioth inch with 28,000 volts. Gutta-percha hardened by the extraction of its resin is used chiefly in the manufacture of golf balls. Gutta-percha for this purpose should be tough, elastic, and not brittle at low tempera- tures ; it should be specifically lighter than water, in order not to sink if dropped accidentally into a ditch. It is requisite that the proper grade of raw material be chosen and that the resin be extracted as completely as possible. To test the elasticity of golf balls, a machine is used, consisting (i) of a perpendicular scale, divided into feet and tenths; (2) a clip, at the top, for holding the ball to be tested; and (3) an iron plate at the bottom. The object is to measure the rebound of the ball, when released from the clip and falling upon the plate. A ball made of Gutta-percha, of which 25 per cent, was resin, rebounded only to the point on the scale marked 30; a ball containing only 10 per cent, of resin rebounded to 45 ; and still another, having only a small percent- age, rebounded to 60 — the highest point reached. A ball of Balata, having the resin thoroughly removed, rebounded to 59. Some figures will give an idea how greatly the physical and mechanical properties of Gutta-percha are affected by the extrac- tion of the resin. Carefully selected specimens of a medium quality were cut fine and intimately mixed, and then divided into two portions. One portion was next washed in the ordinary way with water; the other treated with petroleum spirit until nearly all the resin had been extracted. The two specimens showed the following analyses : Gutta. Resin. Dirt. Water. Total. Cleaned in ordinary way 54.7 39.4 2.7 3.2 100 Same material, hardened 93.0 2.8 2.5 1.7 100 The different physical and mechanical properties of the two specimens are indicated in the next comparison : Ordinary. Hardened. Temperature when commencing to soften 37.7°C. S7.2°C. Temperature when commencing to harden s8.8°C. 9i.i°C. Time of hardening 17 min. 45 sec. Tensile strength — pounds per square inch 1592 5662 Elongation — per cent 360 285 CAUSES OF DETERIORATION 2^7 The electrical properties, on the other hand, are but little affected, the insulation being practically the same as before, and the decrease of specific inductive capacity is probably due to the smaller percentage of water in the hardened material. The principal cause of the destruction of Gutta-percha is the absorption of atmospheric oxygen, which alters the gutta and pro- duces a brittle resin of quite a different nature to that originally present in the material. This destructive oxidization is greatly assisted by light, and by other causes — for instance, by any action tending to make the material porous, such as alternate wetness and dryness, the presence of substances which exercise a solvent action on Gutta-percha as a whole, or any of its components. Certain alkaline substances and decaying organic matters also appear to act injuriously, but frequently it is impossible to assign a definite cause for the decay of Gutta-percha. It is, how- ever, not merely manufactured Gutta-percha which undergoes these destructive changes, for raw material of the very best kind succumbs in time to the combined action of light and air. On the other hand, specimens of Gutta-percha are in existence which, after proper means of protection, have remained in good condition for more than fifty years. Complete immersion in water affords a good protection, for which reason submarine cores of Gutta- percha are more safely placed than underground wires. Another way of excluding the air, to some extent, is to varnish the Gutta- percha articles. When Gutta-percha is oxidized it becomes por- ous and full of cracks. If it be used for insulating wires, the insulation fails at such places, since the moisture perietrates the pores and fissures and establishes an electric contact with the conducting wire. Some compounds containing Gutta-percha are very useful for different purposes, and a specially useful one, consisting of a mixture of Gutta-percha, colophony, and Stockholm tar, is known as "Chatterton's compound." It is used largely in connection with the manufacture of Gutta-percha-covered wires, as a bind- ing material between the copper conductor and the Gutta-percha covering, or between the different layers of Gutta-percha on the core. Willoughby Smith patented the following compound for 288 GUTTA-PERCHA. insulating wires : One-fifth by weight of Stockholm tar and about the same weight of resin are put into a vessel with a jacket (or, preferably, a series of pipes) heated by steam; when properly melted the whole is passed through a wire gauze strainer "into another vessel similarly heated" ; three-fifths by weight of Gutta- percha, having by preference been previously cleansed in the ordinary way, and reduced into thin pieces or shreds, is then put into the heated vessel and mixed with the resin and tar. In this second vessel are stirrers, for mixing the whole uniformly. Leonard Wray's cable compound was made of i part Gutta- percha, 4 parts India-rubber, 2 parts shellac, 2 parts flour of glass. This was used for underground wires. Gaullie combined Gutta-percha with Roman cement by means of animal gall, forming a plastic material, capable of being stamped and molded. Cooley mixed Gutta-percha with resin oil under heat, then mixed in carbonate of soda with roasted starch. To this com- pound he added asphalt to make it harder, or hyposulphite of lead, to make it softer. He also made a great many Gutta-percha com- pounds in which salts were present. These he steeped in water after mixing until they became soft and flexible. Charles Macintosh made a compound for telegraph wire from Gutta-percha, naphthaline, and lampblack. Charles Hancock boiled Gutta-percha in muriate of lime, passed it between heated cylinders, sifting the surface with rosin, in the production of a compound for complete insulation. An- other of his compounds was made of Gutta-percha, shellac, and borax. He also made Gutta-percha sponge by mixing with it carbonate of ammonia or alum and applying heat. He also made a hard Gutta-percha which was similar to vulcanite by mixing it with sulphur, putting it in molds and keeping the compound at a high temperature for several days. Duncan invented a great many compounds for Gutta-percha cement, many of which are now in general use. One suggestion of his was the mixing of Gutta-percha with Canada balsam and shellac, the resultant compound being a good cement capable of standing considerable heat and in no danger of becoming greasy on its surface. VULCANIZATION. 289 Robert Hutchinson claimed that he was able to render Gutta- percha less liable to oxidize, to improve its elasticity, increase its tenacity, and diminish its liability to become sticky or tacky, by compounding it with lanichol or wood cholesterin. (See Lano- line.) Forster deodorized Gutta-percha by mixing with it essen- tial oil, orris root, or gum benzoin. Liquid Gutta-percha is Gutta-percha dissolved in chloroform, to which a little carbonate of lead is added in the shape of a fine powder. After agitation, the mixture is set aside until the insoluble matter has settled. The clear liquid is then decanted. Spill, in order to prevent Gutta-percha that had been vulcan- ized from being attacked by grease, treated it to a solution of melted beeswax, hardening this coating with an infusion of nut- galls. Godefroy mixed Gutta-percha with powdered cocoanut shell, claiming that it would stand a higher degree of heat, and was considerably more elastic. Day, in America, mixed pipe clay with Gutta-percha that is being vulcanized in order to prevent its sponging. The vulcanization of Gutta-percha, in spite of a common im- pression to the contrary, is something that can be easily accom- plished, and is analgous to the vulcanization of India-rubber. It can be done by mixing with free sulphur or sulphides that con- tain free sulphur, or by the use of chloride of sulphur. As the Parkes mixture attacks Gutta-percha very easily, the dipping for vulcanization must be very quick, the article being then allowed to remain in the air for some hours. The second dip can be a little longer, as the surface is less easily attacked than .before. The vulcanized product is quite hard and will stand a high degree of heat. Chloride of sulphur mixed with bisulphide of carbon can also be incorporated in a solution of Gutta-percha and bisulphide of carbon, with the result that the Gutta-percha will be thoroughly vulcanized. The late Robert Dick, of Glasgow, who was a successful manufacturer of Gutta-percha articles in the mechanical line, pro- duced many vulcanizable compounds of Gutta-percha of great value, some of which follow. He claimed that his compounded Gutta-percha retained the good qualities of the gum ; that is, that is was homogeneous and plastic at a moderate heat, but tough and 290 GUTTA-PERCHA. hard at ordinary temperatures, and that it was just as valuable afterwards for mixing and molding over again. Compound No. i is described as the hardest and toughest, and may be used, in place of leather and vulcanized India-rubber, for tires, belts, pulley coverings, horse shoes, etc. No. 2 is softer and more elastic, and suitable for soles and heels of shoes, wringer rolls, springs, playing balls, mats, etc. These goods are mixed in the usual way, and vulcanize in the masticator, but not enough to take away the plastic qualities of the Gutta-percha. For treat- ing this compound, a special masticator was devised by Mr. Dick, the rolling cylinders being hollow, and a Bunsen gas burner inserted through one end of the hollow axle, while the gases pass off at the other, thus heating both roller and mixture. The outer cylindrical masticator is jacketed and heated with steam: COMPOUND NO. I. Pure cleaned hard Gutta-percha 28 Pure cleaned tough selected Gutta-percha or Balata (preferably more rather than less) 11 Pure cleaned "low white" Gutta-percha (preferably less rather than more) 9 ^'Crumb" or ground good old vulcanized India-rubber 34 Hardwood veneer dust 5 Sulphur 6i Zinc oxide (or zinc dust) 3i Flocking, or the cut fiber of cotton textile fabrics 3i Total 100 COMPOUND NO. 2. Pure cleaned tough Gutta-percha 81 Pure cleaned Balata or selected Gutta-percha 8i Pure cleaned "low white" Gutta-percha 24 "Crumb" or ground good old vulcanized India-rubber :is Hard ground veneer dust 5 French chalk, powdered 6 Sulphur 6 Zinc oxide (or zinc dust) 3 Flocking, or the cut fiber of cotton textile fabrics 3 Alum, ground 3 Total 100 Another compound patented by Mr. Dick embraced the use of low grade African and Borneo rubbers, which, after cleansing, were mixed with gutta-percha while still moist in hot water. After the mixing the compound is treated under a moist heat, where the temperature is 212° to 240° F., the result being a COMPOUNDS. 291 tough, plastic, fibrous dough. This compound is then, so the inventor claims, equal to any service for which the Gutta-percha and Balata compounds are used. An important property in this compound is the shrinking quality which Gutta-percha possesses, while its power of cohesion rendered it especially valuable for insulating wires. Shepard mixed Gutta-percha with sulphur, exposed it to a heat varying from 300° to 350° F., admitting hot air, then com- bined it with sulphur and earthy matters. It was then vulcanized "by Parkes's cold curing process. Parkes dissolved Balata and mixed it with 5 per cent, of chlo- ride of sulphur, diluted with mineral naphtha. Gun cotton was also dissolved to a pasty mass, in naphtha distilled with chloride of calcium, and the two solutions were combined, forming a soft, flexible compound. Qiilds vulcanized Gutta-percha by mixing it with sulphur and placing it in a vulcanizer containing hydrated lime, and then turning on heat sufficient to obtain enough steam from the lime to do the curing. Duvivier and Chaudet treated Gutta-percha with bromide of sulphur or chloride of sulphur, making it more elastic and less liable to be acted on by heat or cold. When acid vapors were formed during the operation, carbonate of sodium was mixed with the solution. Rostaing made Gutta-percha hard and unalterable by treating it, after cleansing, with caustic soda, which was thoroughly washed out, after which it was combined with silicate of magnesia and treated with tannin, catechu, and other astringent matter. Keene cured Gutta-percha articles by exposing them to the fumes of sulphur or immersing them in a bath of melted sulphur. Charles Hancock treated Gutta-percha in a bath of boiling water in which was carbonate of potash, or muriate of lime, leav- ing it for an hour, and then mixing it with lead, glue, and bitu- men. His claim was that this treatment hardened the Gutta- percha, rendered it better adapted for bearing friction, and less likely to be oxidized. He also cured Gutta-percha by mixing with it sulphur, sulphides or orpiment, and applying heat. He gave as a compound for vulcanizing Gutta-percha 48 parts Gutta- 292 GUTTA-PERCHA. percha, 6 parts golden sulphuret antimony, and i part sulphur, the compound to be boiled under pressure. Emory Rider mixed Gutta-percha with oxide of lead, heated it in open steam heat until the oily matters were expelled, then mixed it with hyposulphite of lead and cured it. Lucas prepared a printing roll of Gutta-percha, first immers- ing the Gutta-percha in nitric acid, and then placing it for an hour in a solution of carbonate of soda, thus producing a tougher wearing surface. Barlow and Forster mixed Gutta-percha with kauri gum and milk of sulphur for a cable coating. Macintosh immersed Gutta-percha in concentrated sulphuric acid for a number of seconds to harden the surface. He also mixed Gutta-percha with gun cotton, curing with sulphuric acid, claiming that the resultant compound was not likely to be affected by the heat of tropical climates. Analyses of common Gutta-percha, by Edouard Heckel and Fr. Schlagdenhauffen : Gutta 75 to 82 Albane 19 to 14 Fluavile 6 to 4 Total 100 100 Analysis by Payen: Gutta 78 to 82 Albane 16 to 14 Fluavile 6 to 4 Total 100 100 Gutta-percha is made of a mixture of hydrocarbons, and there is usually present a certain amount of oxygen. According to Granville H. Sharpe, F.C.S., its ultimate composition is : Carbon 86.36 Hydrogen 12.15 Oxygen 1.49 Total 100. [Specific gravity, 0.96285 to 0.99923.] The primary analysis of Gutta-percha by Sharpe is: Hydrocarbon 7970 Resin 15.10 Wood fiber 2.18 ANALYSES. 293 Water 2.50 Ash 0.52 Total 100. Obach gives the following average results from a large num- ber of analyses of each of twelve leading brands or sorts of Gutta- percha : Gutta. Resin. Dirt. Water. Pahang 78.1 19.2 1.5 1.2 Banjer red 67.0 30.2 1.5 1.3 Bulongan red 68.6 29.0 1.4 i.o Bagan 57.5 40.9 i.o 0.6 Goolie red soondie 55.2 42.9 1.2 0.7 Serapong 56.2 42.4 0.9 0.2 Bulongan white 52.2 45.4 1.5 0.9 Mixed white 49-8 474 i-i i-7 Banjer white 51.8 44.1 1.8 2.3 Sarawak mixed 55.6 40.9 1.8 1.7 Padang reboiled 50.3 45.8 2.0 1.9 Banca reboiled 46.8 51. i i.i 1.0 Another series of analyses by Obach relates to the constitu- tion of the resins in Gutta-percha, as follows : Albane. Fluavile. Carbon 78.76 80.79 Hydrogen 10.58 11.00 Oxygen 10.46 8.21 Total 100. 100. Some typical Gutta-percha cement compounds follow: I. — For joining wood: Gutta-percha, 11 pounds; shellac, 3 pounds; Venice turpentine, 5 pounds; pitch, i pound. 2. — For uniting metals, glass, stone, and earthenware : Gutta- percha, 45 pounds ; shellac, 20 pounds ; gum mastic, 5 pounds ; oxide of lead ^ pound ; storax, 3 pounds ; Venice turpentine, 26-|- pounds. 3. — For cementing leather : Gutta-percha, 4 ounces ; bisul- phide of carbon, 20 ounces ; asphaltum, i ounce ; common resin, I ounce. 4. — Gutta-percha glue: Gutta-percha, i pound; rosin, i pound ; litharge, i ounce ; powdered glass, quantum suMcit. 5. — Shoemaker's wax : Melt Gutta-percha, 20 ounces ; add pitch, 58 ounces ; soap, 5 ounces ; rosin, 6 ounces ; beeswax, 5 ounces ; palm oil, i ounce ; tallow, 5 ounces. 6. — For preserving metals and other surfaces : Coal tar, 20 294 GUTTA-PERCHA. pounds; Gutta-percha, 5 pounds; minium, 6 pounds; white lead. 7 pounds; pitch, 10 pounds; resin, 10 pounds; spirit turpentine, 4 pounds; sulphur, 38 pounds. 7. — General cement : Make a solution of Balata of 5 ounces in i gallon naphtha, and another of Gutta-percha 5 ounces in ^ gallon naphtha. Combine the two solutions and add 13 ounces resin or pitch and stir and mix thoroughly. "Gentsch's Gutta-percha" is a widely used substitute for Gutta-percha, made in general as follows : The ingredients used are mineral wax, tar, resin, and rubber. The process is thus described by a scientist who visited the English factory : A mix- ture of resin, wax, and tar was thrown into a kneading machine, steam being applied from below, to keep the temperature at the proper point. Twenty minutes later, the mass having been kneaded meanwhile, the steam was turned off and the rubber (cut into small pieces) added, being fed in slowly to prevent jamming of the knives of the kneading machine. The machine was stopped from time to time to test the condition of the mass, and at the end of three hours the solution of the rubber was found to be complete and the mass was removed from the machine and passed between rollers, coming out in slabs ^ inch thick — the finished material. THE ANALYSIS OF GUTTA-PERCHA. This of course refers to the analysis for the crude gum, and, to have the analysis complete, it should cover the amount of water present, the amount of foreign matters and impurities, the amount of ash, the amount of pure gutta, and the amount of resins. The water is easily determined by heating a known weight from the sample at a temperature ranging from 212° to 230° F., the loss in weight being the amount of water present. This is a common process in chemical analysis. In the case of Gutta- percha, it must be varied, as the sample is liable to oxidize even under examination, causing an increase of weight. This is over- come by conducting the heating in a slow current of nitrogen, or carbonic acid gas. J. A. Montpellier devised an apparatus for this, which con- sisted of a special retort with a large opening which he used as a ANALYSES. 295 vapor bath and having a tubiihire at its side. It is closed by a large cork, in which there are two holes, one for the tube which is to introduce the gas, and the other for the thermometer. The sample to be dried is placed in a crucible of porcelain or platinum suspended within the retort. As the water evaporates it is borne by the current of gas through a tube inserted in the side tubulure, and into U-shaped tubes, containing sulphuric pumice, which retain it. Further on the U tubes are connected with a Liebig tube with five bulbs containing pure sulphuric acid preventing the entrance of moist air after the apparatus cools, a further use being to make it possible to regulate the speed of the current of gas. The retort is immersed in an oil bath heated by a Bunsen burner. If carbonic acid be used it is obtained by the action of hydrochloric acid on marble chips produced in a Kipp apparatus followed by wash flasks, the first of which contains bicarbonate of potassium in solution, which is intended to stop the passage of any hydrochloric acid, and the second containing sulphuric acid at 150° to thoroughly dry the gas. To be absolutely sure that this gas is dry a dessicator filled with sulphuric pumice is placed between the retort and the second wash flask. The operation of drying one gram with this apparatus takes 6 or 7 hours. The determination of the amount of impurities, which comes next, may be effected very easily, by using M. F. Jean's exhaust apparatus. A small part of the sample, from one-half a gram to a gram, is weighed, cut into small fragments, put in a filter, the weight of which is known, which in turn is placed in a platinum cone. This cone is then put in the extension of the apparatus ; this extension communicates by two tubes with the retort containing pure chlo- roform. A condenser, in which a current of cold water con- stantly circulates in order to condense the chloroform vapor, is placed at the upper part of the extension. The retort rests on a sand-bath, very gently heated by a Bun- sen burner. Under the influence of the slight heat the chloroform evaporates, passes through one of the tubes, and drops on the filter containing the Gutta-percha, which it gradually dissolves. The solution, passing through the filter, then drips into the retort through the second tube. 296 GUTTA-PERCHA. All the impurities remaining in the filter, it is sufficient to dry and weigh the filter to get the weight of the foreign matters, the drying should be done in the apparatus used in determining the amount of water. The next process is the determination of the amount of ash. In Gutta-percha this is always very small, as mineral matter is almost entirely absent from it, the quantity never exceeding one- half of I per cent. The amount of ash is determined by burning in a capsule of platinum or porcelain a known weight of Gutta. The fourth step is the determination of the amount of pure gutta, and of the resins. Both fluavile and albane are soluble in absolute alcohol at the boiling point, and as pure gutta is insoluble in it, this is a very ready means of separation. The sample to be examined is cut in little bits, put in a platinum basket which is pierced with holes, and hung in a retort containing the alcohol. This retort is heated with a sand-bath or water bath, the vapor of the alcohol passing through a Liebig condenser and returning to the retort. The boiling is continued for 5 or 6 hours, with the basket immersed in the alcohol. It is then raised above the liquid, and the boiling continued for 5 or 6 hours more. The latter part of the process removes the last traces of resin. The boiling operation being completed, the pure gutta to- gether with the impurities remains on the filter. There remains then the drying of the filter in the apparatus used in determining the amount of water and the weighing of it. The loss of weight shown by the Gutta-percha corresponds to the amount of resins increased by the weight of the water. Subtracting that weight, already determined, the weight of the resins remains. Wilton G. Berry, Ph.B., is the author of a monograph on the analysis of Gutta-percha resins, the basis of which was a paper read before the Society of Chemical Industry. In it he dealt with the comparative quantitative analyses by treatment of the pre- viously dried material with acetone, alcoholic-potash, and petro- leum ether, and extraction of the resins in a uniform manner with boiling absolute alcohol, and the separation of the thus ex- tracted resins into their component resins, soluble and insoluble in cold absolute alcohol. The object was the determination of — ANALYSIS OF RESINS. 297 Saponification value. Acid value. Ether value. Iodine value, Acetyle value, Methyl value, Melting point, solubility, etc., — of the individual resins, hoping thus to establish a table of values w^hereby the resins of any given specimen may be iden- tified and the identity of the parent gum thus established. The gums thus far experimented on are a few specimens each of Gutta-percha, Chicle, Almeidina, Tuno, Jelutong (Pontianak), Balata, and Payena sp. It has been found thus far that the resins from several speci- mens of the same gum have practically the same constants and characteristics, and that the resins from the different species of gums have different constants and characteristics — in some widely different, and in the cases of the gums above cited sufficiently differing to make identification of their parent gum an easy matter. From the gums so far examined it is hoped to establish the fact that the combined evidence of the constants and charac- teristics of the resins, together with the character of the accom- panying hydrocarbons, will show that each species of gum varies from each other sufficiently to make differentiation of unnamed specimens complete, and to establish the fact that every specimen of the same species of gum is alike in the characteristics quoted. RESUME OF ANALYTICAL WORK. Gutta-percha. — Resins soft, pasty, yellow. Chicle. — Resins hard, grayish yellow, brittle. Tuno. — Resins hard, dark yellow, brittle. Almeidina. — Resins hard, brittle, yellow. Jelutong. — ^Resins soft, brittle, yellow. Balata. — Resins turbid liquid, yellow. Payena. — Resins similar to Chicle resins. Saponification value. Acid value. *Gutta-percha resins . 78.5 5 *Gutta-percha (albane) 83.5 — *Gutta-percha (fluavil) 71.45 — *Chicle resins 103. i Trace Chicle (resin A) 129.0 Trace Chicle (resin B) 100.8 Trace fTuno resins 77.3 5.6 tjelutong 77.5 Trace Almeidina S0.4 ii.o Balata 69.2 Trace fPayena sp 103.7 Trace * Average of 4 specimens. t Average of 2 specimens. 2^ GUTTA-PERCHA. While the saponification values of Gutta-percha, Tuno, and Jelutong resins respectively are almost identical, their separation into component resins corresponding to albane and fluavil of Gutta-percha gives entirely different results from the latter and from each other. The resins of Chicle and Payena differ ts widely and the accompanying hydrocarbons are quite different. BALATA. Balata is the gum of the "bully" or "bullet" tree — the Mimusops balata — found in British and Dutch Guiana, and in Venzuela. It is marketed in two forms, "block" and "sheet." The sheet is usually worth about 30 per cent, more than the block Balata, The sheet is used for belt covering, while the block is more used in compounding. Balata is usually reddish gray, though sometimes brown. The dried sheet milk or sheet product usually contains 39 per cent, gutta and 37 per cent, rosin; while the boiled or block contains 51 per cent, gutta and 48 per cent, rosin. The sheet shrinks from 10 to 20 per cent, while the block shrinks from 20 to 30 per cent. The balata tree may be tapped when 5 inches in diameter. If tapped too deep, the tannin sap injures the product, and the wound is slow to heal. The outer bark is removed before tapping. The milk runs for about three hours, and a tree will generally yield about 3.6 liters of milk, or i^ to 2 kilos of Balata. It usually requires about two weeks for the milk to dry. In character this gum occupies a position between India- rubber and Gutta-percha, combining in a degree the elasticity of one with the ductility of the other, and freely softening and becoming plastic and easily molded in hot water. Balata is dried ordinarily by evaporation. A more rapid coagulation is effected by the use of spirits of wine. Alum is sometimes used to coagu- late, but is not very satisfactory. The gum is sometimes mixed during the gathering with the milk that produces gum known as Touchpong and Barta-Balli. It is used principally in the manu- facture of belting and for insulation work. It has been utilized also for golf balls and as a substitute for rubber in dress shields. MuRAC is a commercial product resulting from the treat- ment by a chemical process of the latex of certain plants of the Sapotacece family, as Balata, for example. Made in England. INDEX. AsBA rubber 42 Abies halsamea 154 Abyssinian gutta 42 Accra rubber 25 Acetate of lead 79 Acetic acid 36, 189 Acetone 224 Achras sapota 45 Acid, Acetic 36, 189 Boracic 192 Carbolic 193 Chromic 197 Citric 197 Formic 27> 198 Hydrochloric 199 Mimo-tannic 200 Muriatic 200 Nitric 200 Oleic 201 Oxalic 201 Phenic 193 Phosphoric 202 process of reclaiming rub- ber 14s proof composition, Just's. 13S Pyroxylic 238 Salicylic 203 Stearic 204 Sulphuric 205 Tannic 205 Tartaric 206 Tungstic 206 Acids, alkalies, and their deriva- tives 189 Action of metals on rubber 253 Adamanta no resin 151 Addah niggers 25 Adhesive, renderng rubber 255 Adhesor 1 10 Adirondackite no African rubbers. List of 21 Shrinkage of 257 Agalmatolite 79 Air-brake hose, testing 261 Albane 277 Alcohol as a solvent 224 Ale 189 Alexite 125 Algm gum 1 10 Alkalies and their derivatives... 189 Allard's fireproof felt 247 Almeidina rubber 42 Alstonia plumosa 50 Alum 190 cure 71 in coagulation 36 Alumina, as a filler 80 Sulphate of 204 Aluminum flake 79 lanolate 207 Oxide of 95 Aluminite 79 Alundum 80 Amazonian resin rubber 43 Amber 151 Burmite 154 Oil of 216 resin substitute iii Ambriz rubber 27 Ambroin 125 Ammonia 190 Carbonate of 194 Caustic 195 Hydrochlorate of 198 Muriate of 200 Tungstate of 206 Ammoniacum, Gum 159 Ammonium, Chloride of 196 Amole juice 35 Amorphous sulphur yi Amphiboline 80, 248 Analysis of oil substitutes log Analysis of gutta-percha 292, 294, 296 lampblack 179 rubber compounds 267 rubber substitutes 269 vulcanized rubber 260 Angostura rubber 16 Anhydrite 80 Anhydrous paraffine oil 207 Aniline 191 colors 173, 241 Anilines in coloring rubber 172 to be avoided 173 Animal charcoal 86 oils in rubber compounds 207 substances in dry mixing. . ro6 299 30O INDEX Anime, Gum 158 Anthracine 226 Antimony 80 Black 83 Crimson sulphide of 184 Grolden sulphuret of 7:^ Golden sulphuret of, red . . 74 in curing rubber 67 Iodide of 199 Oxide of 95 Penta-sulphide of 75 Anti-poison act, German 175 Antipolo gum 43 ApocynacecB 7 "Apo elastikon hyphasma" 133 Arabic, Gum 158 A. R. D. gum Ill Argillaceous red shale 80 Armalac 125 Arsenate of potash 191 Arsenic as a filler 80 yellow 186 A rtemisia absinthium 216 Artificial asphalt 152 elaterite iii Gutta-percha iii India-rubber (Fenton's) .. 114 rubber milk 254 sulphuret of lead 71, 80 whalebone 125 ArtocarpecB 7 Artocarpus Kunstleri 45 Aruwimi rubber 27 Asbestic 81 Asbestine 81 Asbestonit 133 Asbestos 81 AsclepiadacecE 7 Ash, Bone 84 test of rubber substitutes . . 270 Asphalt 151 Mineral India-rubber 163 Trinidad 170 Asphalte, French 157 Asphaltum, Gum 159 Assam rubber 29 Assinee rubber 24 Astrictum 133 Atmido 82 Atmoid 82 A ttalea excelsa 35 Attoaboa rubber 24 Aureolian yellow 186 Australian caoutchouc 45 Auvergne bitumen 152 Axim rubber 25 Ayling's cold cure 69 Baka gum 43 Bakelite 126 Balata 298 as a substitute for Gutta- percha 283 tree 283 Balenite 126 Ball, African 22 Balloons, dyeing 172 Balsam 152 Canada 154 of storax 152 of sulphur 153 Sulphur 76 Tolu 171 Balsams in rubber compounding 151 Banana rubber 44 process for extracting . . . 256 Bangui rubber 26 Banigan's (Joseph) experiments 68 Barberry yellow 186 Barium chloride 191 sulphide 72 white 174 Barrel lining, Zinsser's 138 Barta-Balli gum 44 Bartyes as a filler 83 Baryta, Carbonate of 85 Baschnagel's devulcanizing pro- cess 145 Bassia Parkii 47 Bastard or pseudo gums 41 Batanga ball 25 Bathurst rubber 24 Bayin rubber 24 Beckton white 174 Beeswax 153 Beira rubber 44 Belgian Congo, rubber from ... 26 Belledin's process for leather impregnation 134 Bell (P. Carter) on analyses of rubber 267 Belting, rubber. Tests of 266 Benguela rubber 27 Benin ball rubber 25 Benzoin, Gum 159 Benzol 226 Nitro-benzol 235 Benzole 226 Beta separator 36 Berry's (W. G.) analysis of gutta-percha resins 296 Beverley Rubber Works 145 Beylikgy's devulcanizing process 147 Biborate of soda 192 Bichromate of potash 192 INDEX 301 Birch bark tar 153 oil 207 Biscuit rubber 22,, 33 Bismuth rubber cure 67 Bisulphate of potash 192 Bisulphide of carbon 227 Substitute 227 Bitite 126 Bitumen 153 Auvergne 152 Black antimony 83 dye for rubber 239 German substitute 1 1 1 hypo 83, 180 lead 83 Mineral 179 Oak 180 pigments for rubber 178 pitch IS4 Blacks, Carbon 180 Blandite 1 1 1 Bleaching powder 192 Block rubber 33 Blown oils 208 Bkie, Chrome 182 Cobalt 182 Indigo 182 lead 83 Molybdenum 182 pigments 180 Prussian 182 Saxon 182 Thenard's 182 Yale 181 Boot and shoe manufacture .... 54 Bolas (Thomas) on shrinkage of rubber 256 Bolivian rubber 15 Bone ash 84 black 84, 179 naphtha 231 oil 208 Boracic acid 192 Borax 192 as a solvent 227 Borate of zinc 174 Borcherdt's compound iii Bordeaux turpentine 235 Borneo rubber 29 Bosanga 36 Bougival white 174 Bourn's (A. O.) devulcanizing process T46 Brimstone, Gold 73 British gum 154 Bromine rubber cure 72 Bronzed appearance on rubber . . 24c Brooksite 126 Brosium galactodendron 46 Brown pigments 183 Brown's substitute 127 Bucaramanguina 84 Bumba rubber 27 Burgundy pitch 154 Burmite amber 154 Burnt umber 84 Bussira rubber 2y Button lac 154 Buttons, rubber 23 Butyrospermum Parkii 47 Cadmium yellow 185 Cake rubber 24 Calamine 84 white 175 Calcium, Chloride of 196 white 84 Calendering rubber 61, 63 Calomel 85 Calotropus giganticus 49 Cameroons rubber 25 Cameta rubber 14 Camphene 228 Camphor 228 Gum 159 oil 208 Canada balsam 154 Candle tar 154 Canoe gums 44 Canvas sails, waterproofing .... 247 Caoutchene 112 Caoutchite 133 Caoutchouc aluta 127 Caoutchoucine 228 Caoutchouc oil 208 Cape Cattimandu 44 Cape Coast rubber 25 Carbolic acid 193 Carbonaceous clay 85 Carbonate of Ammonia 194 baryta 85 lead 85 soda 194 zinc 175 Carbon blacks 180 Bisulphide of 227 Chloride of 230 Substitute 227 tetrachloride 228, 237 Carbo-nite 112, 127 Carburet of iron 85 Carnauba wax 155 Carn gum 155 Carpodinus lance la tus 50 302 INDEX Carriage cloth manufacture 57 Carrol gum H2 Cartagena rubber 18 Casein I5S Caseum 155 Castilloa elastica 11 Castor oil 208 Catechu 195 Cativo gum 44 Cattell's process for deodoriza- tion 248 Cattimandu gum 44 Caucho I5> i6 Caulbry's rubber cure 71 Caustic ammonia I95 potash 195 soda 194 Caviana rubber 13 Ceara rubber 18, 34 Cellit 140 Cellulith 141 Celluloid 140 Potato 131 Rubber, Luffs 136 Cellulose 141 Compound 142 nitro 141 Cement manufacture 60 compounds. Gutta-percha. 293 Davy's universal 166 Portland 99 Theskelon 137 Cements, Rubber 222 Coloring I73 Centrifugal method of coagula- tion 36 Central American rubber 17 Shrinkage of 257 Ceramyl IS5 Cerasin I55 Cereal rubber 112 Ce-re-gum 127 Ceresine I55 Ceylon rubber 30 Chapel (E.) on shrinkage of rubber 258 Chalk as a filler 85, 104 French 90 Red 100 Charcoal animal 86 vegetable 86 Charlton white I7S Chatterton's compound 127, 287 Chemical process of reclaiming rubber 143 Chemical Rubber Co 145 Cherry gum 155 Chicle gum 45 substitute 112 China clay 87 Chinese wood oil substitute 112 Chloride, Barium 191 Chloride of ammonium 196 calcium 196 carbon 230 lime 196 sodium 196 sulphur rubber cure 70, 7-5 zinc 197 Chlorine, Liquid 75 rubber cure 69 Chloroform 230 Cholesterin 209 Christia gum 113 Chrome blue 182 green 187 yellow 187 Chromic acid 197 Chute's rubber resin solvent 231 Citric acid 197 Clapp's (E. H.) devulcanization patents 145 Clay, Carbonaceous 85 China 87 Cornwall 87 Fire 89 Pipe 98 Clothing manufacture, Rubber.. 57 Coagulation of rubber 35 Coalite pitch 156 Coal, Powdered 100 Coal tar 156 naphtha 233 Coarse Para rubber 13 Cobalt, Blue 182 Codliver oil 209 Cod oil 209 Colcothar 184 Cold curing process 69 Colombian rubber 18, 31 Colophane 156 Colophony 156 Color of rubber. Natural 172 Colored design for proofed fab- rics 241 Coloring rubber 172 rubber surfaces 174 Colors, Black 178 Blue 180 Brown 183 for admixture with rubber 241 Green 187 Red 183 White 174 INDEX y»i Colors, Yellow 185 Colza oil 209 Compo 87 Composition, Just's acid proof... 135 Compounding rubber, Reasons for 79 Compounds for showerproofing. . 243 Borcherdt's iii Chatterton's 127, 287 Congo Free State 26 Doebrich's 113 Ireson's packing 135 Jackson's 135 Johnstone's non-drying . . 135 Jungbluth's 116 Kiel 129 Kirrage 136 Leatherubber 136 oil 217 Roland's puncture 140 rubber 26 Sorrel's 131 Weber's cellulose 142 Wray's 133 Con-current rubber 113 Consolidated oil 209 Coorongite 45, 156 Copal, Gum 160 Copper, effect of on rubber 254 Sulphate of 204 Coralite 127 Cork 87 Corkaline 113 Cork leather 133 Cornite 127 Corn oil 209 substitute 113 Cornwall clay 87 Corundum 87 Corypha cerifera 155 Cost of rubber after shrinkage . . 258 Costtis afer 36 Cotton gun 141 silicate loi Cottonseed oil 209 Coutinho's machine 36 Cow tree rubber 46 Coyuntla juice 36 Crape cloth 247 Cravenette process 243 Cream of tartar 198 Creosote oil 210, 230 Crepe rubber ZZ Crimson sulphide of antimony . . 184 Crystals of soda 198 Cumai rubber 46 Cutch 195 Cyanide of potassium 198 Cyco 139 Dammar, Gum 160 Danin's machine 37 Dankwerth's Russian substitute. 113 Davy's universal cement 166 Day, Austin G., rubber substi- tutes 62 Day, Horace H., early rubber manufacture 68 De Pont substitutes 127 Deodorization of rubber 106, 248 Dental rubber 60 Dermatine 134 Devulcanization of rubber 143 Dextrine 1 56 Dextrose 156 Diatite 127 Diatomaceous earth 88 Dichlor-ethylene 231 Dichopsis elliptica 50 Dichopsis polyantha 279 Dieffenbach's (George) rubber cure 67 Dippel's oil 231 Divisions of the rubber manufac- ture 53 Doebrich's compound 113 Dow's inner tube filler 139 Druggists' sundries manufacture 55 Dry-heat test of rubber substi- tutes 269 Drying oils in rubber substitutes 198 Drying rubber 62 Dry mixing 79 Durango rubber 46 Durate 134 Dutch Congo ball 26 pink 187 Dyera costulata . 50 Earth, Diatomaceous 88 Fuller's 90 Infusorial 90 wax 156 Earth waxes in rubber com- pounds 151 East India rubbers 29 Shrinkage of 258 Eaton's (A. K.) rubber cure 67 Ebonite 128 Ekanda rubber 27 Ekert's high pressure composi- tions 134 Elasteine 113 Elastes 138 304 INDEX Elasticate II4 Elastic glue I14, 157 Elasticum, nigrum 118 Elastite 114 Elaterite 114, 156 Artificial iii Electric facing 88 Electrose 127 Elemi, Gum 160 Elmer's (William) rubber cure.. 70 Embossing rubber 240 Emery 88 Endurite 134 Equateur rubber 26 Esbenite 128 Esmeralda rubber 18 Essence of petroleum 210 Ether as a solvent 231 Eucaliptia 210 Eucalyptus globulus 210 Eucalyptus oil 210 Eucturbe edulus 35 Euphorbia fulva 50 rhipsaloides 43 tirucalli 43 trigona 44 Euphorbia rubber 46, 114 EuphorbiacecB 7 Euphorbium, Gum 160 Everlastic 139 "Excelsior," reclaimed rubber .. 113 Extract test of rubber substitutes 269 Facing, Electric 88 Fagioli 139 Falke's (Oscar) rubber cure 67 Fard's Spanish white 175 Farina 88 Fossil 89 Test for 275 Fastening rubber to metal 251 Faure's devulcanizing patent . . . 143 Fayolles' substitute 114 Feldspar 88 Fenton's artificial rubber 114 Fiber, Lamina 130 Vulcanized 132 Fibers in rubber mixing 105 Fibrine-christia gum 134 Fibrone 128 Fichtelit 157 Ficus elastica 12, 34 obligua 44 Vogelii 42 Fig Juice roofing 115 Filler, Bow's inner tube 139 Suber's 140 Fillers in dry mixing 79 Fine Para rubber 13 Fire clay 89 Firmus 115 Fish glue 157 oil 210 Flake, aluminum 79 rubber 23, 2)i Flint 89 Liquid of 200 Flour of glass 89 Marble 94 Mountain 95 phosphate 89 Wheat 103 Fluoride of silicon 198 Fluvia gum 46, 50 Formic acid 198 in coagulation ^y Forsteronia gracilis 48 Fossil farina 89 meal 90 Frankenberg's waterproof cloth. 247 Frankenburg's puncture fluid . . 139 Frankincense, Gum 160 Franklin substitute 115 French asphalte 157 chalk 90 Congo rubber 25 Gutta-percha 115 Navy tests of rubber belt- ing 266 talc 103 West Africa 23 wool grease 211 Frost rubber 134 Fuller's earth 90 Fulton white 175 Fumero $7 Funtumia elastica 12, 39 Gaboon rubber 25 Galalith 141 Gambia rubber 24 Gamboge gum 160 yellow 186 Gambria gum 50 Garnet lac 157 Garnier's (Edmond) alum cure.. 71 rubber shellac mixture 77 Gas, effect of on rubber 252 obtained from rubber 252 tubing, manufacture of . . 253 Gasoline 231 Gelatine, Glugloss 158 Genasco hydro-carbon 138 Gentsch's gutta-percha 294 INDEX 3^5 German substitute, black iii Gilbert-Besaw devulcanizing pro- cess 148 Gilsonite 157 Glass, flour of 89 Soluble 204 Glucose 157 Glue 158 Elastic 114, 157 Fish 157 Waterproof 124 Glugloss-gelatine 158 Gluten 158 Glycerine in rubber compounds. 211 Goa gum 46 Gold brimstone 73 Gold Coast rubber 24 Gold leaf applied to rubber 240 Gold, Oxide of 96 Gk>lden sulphuret of antimony.. 73 Golf balls 286 Hard core for 128 Goodyear (Charles) vulcaniza- tion process 66 triple compound 105 Gossypium herbaceum 209 Grades of crude rubber 7 Grand Bassam rubber 24 Graphite 90 Grape rubber 115 Green, Chrome 187 dyes for rubber 239 Hungarian 188 Saxon i88 Gutta-percha 283 pigments 187 ultramarine 188 Gregory & Thorn's devulcanizing process 148 Greytown rubber 17 Griffith's white 175 Griscom's substitute 115 Gront and Moore's repair ce- ment 134 Guatemala rubber 17 Guayaquil strip rubber 17 Guayule rubber 19, 42 Gubbin's devulcanizing process.. 148 Gum Algin no ammoniacum 159 anime 158 Antipolo 43 arabic 158 A. R. D Ill asphaltum 159 Baka 43 benzoin 159 Gum, British 154 camphor 159 carbon 115 Carn 155 Carrol 112 Cherry 155 chicle 45 Christia 113 copal 160 dammar 160 elemi 160 euphorbium 160 fibrine 115 Fibrine-christia 134 frankincense 160 gamboge 160 gambria 50 Goa 46 juniper 161 Kauri 162 lac 161 lini 161 Manila 163 olibanum 161 Rhea 120 Spruce 169 thus 162 tragacanth 162 tragasol 161 turpentine 161 Winthrop 124 Xanthorrhea 171 Gums used in rubber compounds 151 Gun cotton 141 Gutta Bassai 46 Gutta-grek 47 Gutta Horf oot 47 Gutta-like gums. Refining 255 Guttaline 116 Gutta- jelutong 48, 50 Gutta-percha, Chapter on 276 Analyses of.. 277, 292, 293, 294 Artificial in "Banjermassin" 278 Brooman's patents 281 cement compounds 293 Chemical cleaning of, 280, 282 Commercial classification of 278 Components of 277 compounds 290 Deodorization of 248 Deterioration of 287 Dick's compounds 289 Effect of heat on 276 extracted from leaves 283 French 115 3o6 INDEX Gutta-percha, Grades of 279 Green 283 Hancock's compounds, 288, 291 Hancock's patents ....280, 282 hardened chemically 282 in compounds 287 in golf balls 286 in insulation 285 Liquid 289 "Macassar" 278 masticator 281 Mechanical cleaning of . . . 280 mixing machine 281 Montpelier's apparatus for analyzing 294 Obach's analysis of . .279, 293 Payen's analysis of 277 percentages of waste 281 Properties of 276 Reboiled 279 Resins in 277, 296 slicing machine 280 Smith's compound 133, 287 Sources of 276 Specific gravity of 284 Substitutes for ...108, 116, 125 "Sumatra" 277 Uses for 284 Vulcanization of 70, 289 White . . . . ; 279 Gutta-shea 47 Gutta-sundek 280 Gutta-susu 30, 48 Gypsum 90 Haf Jack rubber 24 Halcox 116 Hall's (Hiram L.) devulcanizing patents 145 Hancock's Gutta-percha pat- ents 280, 282 process for deodorization of rubber 249 Hard core for golf balls 128 Hard rubber substitute, KempeflF 129 Hard rubber 125 Decoration of 239 manufacture 59 Substitutes for 125 Harmer's substitute 134 Harris's (Charles T.) rubber cure 67 Hatchetine 163 Havemann's (R. F. H.) rubber cure 69 Hay ward's vulcanizing patent . . . 145 Heat in coagulation 37 Heinzerling's devulcanizing pat- ent 146, 148 Helenite 162 Heifer process of coagulation . . 37 Helm's (John, Jr.) rubber cure 69 Hematite, Red 184 Henriques (Dr. Rob.) analysis of rubber substitutes 271 Testing rubber 267 Heptane 231 Herminizing process 67 Hevea Brasiliensis 8, 11, 30 Heveenite 135 Heveenoid 135 Heyl-Dia's devulcanizing process 149 Honduras strip rubber 18 Honeycomb sulphur 74 Hose air-brake, Tests of 261 Hungarian green 188 Hyaline 128 Hydro-carbon, Genasco 138 rubber 116 Hydrochlorate of ammonia .... 198 Hydrochloric acid 199 Hydrochlorite of lime 198 Hydrogen, peroxide of 201 Hydrolaine 116 Hydrolene 212 Hydrosulphuret of lime 198 Hypo, black 83, 180 Hyposulphite of lead 74 Sodium 204 Tdrialin (Idrialit) 162 Impregnating rubber 243 Indian red 184 India-rubber compounds 79 leather 135 Substitutes for 108 Indigo blue 182 Infusorial earth 90 Inrig 139 Insolacit 128 Insulite 1 16 Insulated wire manufacture .... 59 Insullac 128 Iodide of antimony 199 zinc 199 Iodine 74 I pomoea bona-nox 36 Ireson's packing compound 135 Iron, Carburet of 85 pyrites 91 rubber 129 Isinglass 162 Islands rubber 13 Isolatine 129 INDEX 307 Isoprene 232 Itaituba rubber 14 Jackson^s compound for printers rolls 135 Japan wax 212 Java rubber 29 Jelly, Petroleum 217 Jelutong 48, 50 Jenkins's valve packing 91 Jequie rubber 19 Jeve rubber 48 Jintawan rubber 48 Johnson's non-drying compound 135 Jones's substitute 116 Joselyn's (Henry W.) rubber cure 68 Jungbluth's compound 116 Juniper, Gum 161 Just's acid proof composition . . . 135 Kamerun rubber 25 Kamptulicon 135 Kaolin 91 Kapak 138 Karite gum 47 Kasai rubber 26, 27 Kauri gum 162 Kelgum 116 Kempeff hard rubber substiiute.. 129 Keratite 129 Keratol 129 Kerite 117 Kermes 91 Kiel compounds 129 Kirrage compound 13S Koalatex 37 Koener's devulcanizing process. 149 Kommoid 117 Koneman's devulcanizing process 149 Komite 130 Kremnitz white 175 Kwilu rubber 27 Kyanized cloth process 247 La Belle's mineral rubber 139 Lac 162 Button 154 Garnet 157 Gum i6t Lace rubber 33 Lactitis 130 Lagos oil 217 rubber 25 Lahou rubber 24 Lake Leopold rubber 26 Lakes for coloring rubber 241 Lallemantia oil 212 Lamina fiber 130 Lampblack, Analysis of 179 for coloring rubber 178 Lamu ball rubber 28 Landolphia 8, 22 Landolphia Thollonii 50 Lanichol 212 Lanolate, Aluminum 207 Lanoline 212 Lard oil 213 Lavandula vera 215 Lavender, Oil of 215 Lead, Acetate of 79 Black 83 Blue 83 Carbonate of 85 Hyposulphite of 74 Nitrate of 200 Oxide of 96 Oxychloride of 96 Peroxide of 97 Red loi Sublimed 102 Sugar of 102, 204 Sulphate of 102 Sulphide of 58, 179 Sulphurate of 71, 80 White 104 Leather impregnation, Belledin's process 134 Leatherine 136 Leatheroid 130 Leatherubber compound 136 Lemon, Oil of 215 Leonard's compound 136 Liberian rubber 24 Liconite 117 Ligroin 232 Lime as a filler 91 Carbonate of 85 Chloride of 196 Hydrochlorite of 198 Hydrosulphuret of 198 in coagulation 37 Juice 2,7 Oxalate of 201 Phosphate of 97 Quick 202 Slaked loi Sulphate of 103 Limeite 136 Lini, Gum 161 Linoxin 117 Linseed oil 213 Linum usitatissimum 213 Liquid chlorine 75 3o8 INDEX Liquor of flint 200 Litharge 92 Lithargrite 93 Litho-carbon 162 Lithographic varnish 214 Lithophone 93. "75 Little known rubbers 41 Liver of sulphur 75 rubber 28 Liverpool pressed rubber 22 Loanda rubber 27 Loango rubber 26 Lombiro rubber 29 Lomi rubber 25 Lopori rubber 26 Loranthus rubber 48 Luft's celluloid rubber 136 Lugo 118 rubber 118 Lump rubber 23 Maboa gum 48 Machacon juice 38 Machine for testing air-brake hose 261 Machine for testing vulcanized rubber 262 Mackintosh manufacture 57 Macwarrieballi gum 48 Madagascar rubber 28 Madanite , 136 Madeira rubber 14 Magnesia 93 Maize oil 209 Majunga rubber 28 Malaya, rubber from 30 Male rubber tree Si Manaos rubber 14 Mandarva rubber 48 Mangabeira rubber 19 Manga-ice rubber 49 Manganated linseed oil 214 Manganese 94 Peroxide of 97 Mangegatu gum 48 Manicoba rubber 19, 34 Manila gum 163 Manjack 163 Manoh twist rubber 24 Maponite 118 Marble flour 94 Marcy's (E. E.) rubber cure 66, 67, 68 Marks's (A. H.) devulcanizing patents 146, 149 Marloid 130 Massaranduba rubber 49 Massisot 94 Mastic 163 Matto Grosso rubber 16 Mayall's (Thomas J.) rubber cure 146 Mayumba rubber 26 Meal, Fossil 90 Mechanical rubber goods manu- facture 53 Menthol 163 Metal, Fastening rubber to .... 251 Metallined rubber 136 Metals, action of rubber on .... 253 Methane 232 Mexican rubber 18, 34 Meyer's vulcanizing process .... 69 Mica 94 Micanite 131 Milk of sulphur 75 Milling rubber 63 Mimo-tannic acid 200 Mimusops balata 298 Mineral black 179 India-rubber asphalt 163 Orange 95 rubbers 138 tallow 163 wax 164 wool 95 Minimum 95 Mirbane oil 214 Mitchell's (N. C.) rubber re- claiming patents 146 Mixing rubber 61 Moist heat tests of rubber substi- tutes 269 Mold work 59 Mollendo rubber 15 Molybdenum blue 182 Mongalla rubber 27 Morat white 176 Moroccoline 136 Moudan white 176 Mountain flour 95 Mozambique rubber 27 Mudar gum 49 Mule gum 49 Mulee (William) in the hard rubber industry 70 Murac 298 Muriate of ammonia 200 Muriatic acid 200 Murphy's (John) use of sulphur for gutta-percha 70 devulcanizing process . . . 149 Musa rubber 49 Mustard oil 214 INDEX 309 "M. R." 139 Myrrh 164 Nantusi 75 Naphthaline 234 Naphthas as solvents 232 Natural pitch 164 Neatsfoot oil 215 Neen rubber 49 Newbrough's (Dr. J. A.) vulcan- izing compound 68 Newmastic 140 Nicaragua rubber 17 Nigeria, rubber from 25 Niger rubbers 25 Niggers (crude rubber), 23, 24, 25, 27, 28 Nigrite 131 Nigrum elasticum 118 Nipa fructicans ^7 Nipa salt 27 Nitrate of lead 200 Nitric acid 200 Nitrobenzine 215 Nitro benzol 235 Nitro-cellulose 141 Notions in rubber 61 Novelty rubber 118 Nut-gall 200 Nuts (crude rubber) 23 Oak black 180 Obach's (Dr. Eugene) classifica- tion of Gutta-percha 279, 293 Chemical cleaning of Gut- ta-percha 282 green Gutta-percha 283 Ocher, Red 184 Yellow 186 Oil, Anhydrous paraffine 207 Birch 207 Bone 208 Camphor 208 Caoutchouc 208 Castor 208 Cod 209 Cod-liver 209 Colza 209 Congo 217 Consolidated 209 Corn 209 Cottonseed 209 Creosote 210 Dippel's 231 Eucalyptus 210 Fish 210 Lagos 217 Oil, Lallemantia 210 Lard 213 Linseed 213 Maize 209 Manganated linseed 214 Mirbane 214 Mustard 214 Neatsfoot 215 Olive 216 Orizanum 216 Palm 216 Paraflfine 217 Petroleum 217 Poppyseed 219 Rapeseed 219 Resin 236 Rock 217 Rosin 219 Russian mineral 219 Shale 219 substitutes analyzed 109 Vulcanized 220 Walnut 221 White drying 221 of amber 216 lavender 215 lemon 215 orris 215 peppermint 215 rosemary 215 tar 215 thyme 216 turpentine 235 vitriol 201 wormwood 216 Oils, Blown 208 Creosote 230 used in rubber compounds and solutions 207 Okonite 137 Old Calabar rubber 25 Oleargum 216 Oleic acid 201 Oleo resins 164 Oleum succini 216 white 176 Olibanum, Gum 161 Olive oil 216 Orange ball rubber 28 mineral 95 vermilion 184 Origanum oil 216 Orinoco rubber 16 Orpiment 187 Orris, Oil of 215 Orr's white 176 Ossein 95 310 INDEX Oxalate of lime 201 Oxalic acid 201 Oxide of aluminum 95 antimony 95 gold 96 iron, Red 184 lead 96 tin 96 zinc 96, 176 Oxolin 118 Oxychloride of lead 96 Oxydases in rubber 39 Oysters (crude rubber) 23 Ozocerine 165 Ozocerite 164 Ozonite 275 Packing washers, Unvulcanized . 138 Pagodite 96 Paint, Prince's metallic 184 TurnbuU's anti - fouling rubber 137 Pala gum 49 Palm oil 216 Palo Amarillo 50 Panama rubber 18 Pantasote 131, 137 Papovcr Somniferum 219 Para rubber grades 13 Shrinkage of 257 Paraflfine 165 oil 217 Paragol 119 Paris, Plaster of 98 white 97 Parkesine 119 Parkes's cold cure 70 formulas for dyeing rub- ber 239 Parmelee's "hermizing" process. . 69 Parthenium argentatum 20 Paste rubbers 23, 25 Payen's analysis of Gutta-percha 277 Pedryoid 137 Pegamoid 131 Penang rubber 29 Pensa's rubber 1 19 Pentane 236 Penta-sulphide of Antimony ... 75 Penther's devulcanizing process. 150 Peppermint, Oil of 215 Perchoid 119 Permanganate of Potash 201 Pernambuco rubber 18 Peroxide of hydrogen 201 iron 184 lead 97 Peroxide of Manganese 97 substitutes 119 Peruvian rubber 15 Peterson's devulcanizing process 150 Petrifite 97 Petrolatum 217 Petroleum as a solvent 236 Essence of 210 jelly 217 naphtha 233 oil 217 paraffine 217 P. F. U 50 Phenic acid 193 Phosphate, Flour of 89 of lime 97 of soda 202 Phosphoric acid 202 Phosphorus 97 Physical tests of vulcanized rub- ber 260 Pickeum gum 50 substitute 119 Picradenia floribunda utilis 50 Pigments for coloring rubber . . . 172 Pink, Dutch 187 Pipe clay 98 Pitch 166 Black 154 Burgundy 154 Coalite 156 Natural 164 Stearine 169 Vegetable 171 Pioneer mineral rubber 139 Plantation rubber ;^;j Plaster of Paris 98 Plasters, ingredients of 107 Rubber 6r Plasticon 131 Plastite 131 Plumbagine 99 Plumbago 99 Pneumatic tire manufacture ... 57 "Pongo" reclaimed rubber 112 Pontianak 50 Poppenhusen's (C.) use of rub- ber scrap 146 Poppyseed oil 219 Portland cement 99 Potash 202 Arsenate of 191 Bichromate of 192 Bisulphate of 192 Caustic 195 Permanganate of 201 Potassium, Cyanide of 198 INDEX 311 Potato celluloid 131 Powder, Bleaching 192 Powdered coal 99 Pozelina 38 Preservation of rubber goods . . 249 Presspahm 131 Price's (R. B.) devulcanizing processes ISO Prince's metallic paint 184 Processes in coloring rubber ... 172 Proofing business 57 Fig juice 115 Proto-Chloride of Sulphur 76 Prussian blue 182 red 185 Pumice stone 100 Puncture closer 140 compound, Roland's .... 140 fluids and fillers 139 fluid, Frankenburg's 139 fluid, Scott's 140 Purcenite 120 Purifying crude rubber 256 Purple dyes for rubber 239 Purub 38 Purus rubber 14 Puzzolana 100 Pyrites, Iron 91 Pyroxiline 142 Pyroxylic acid 238 Quick lime 202 Quinn's rubber 120 Rambong rubber 34 Rangoon rubber 29 Rapeseed oil 219 Rathite 137 Raymond's vulcanization mixture 77 Reclaimed rubber 143 Reclaiming processes 145 salt 202 Red chalk 100 hematite 184 Indian 184 lead loi ocher 184 oxide of iron 184 pigments 183 Prussian , 185 Venetian 184 Reinhardt's analysis of rubber . . 270 Remanso rubber 19 Rennet 202 Resin, Adamanta 151 oil 236 Sludge oil 170 Resinolines 120 Resins contained in rubber 223 in rubber compounding 151, i66 Oleo 164 Retin asphalt 167 Retinite 167 Rhea-gum 120 Rhigolene 237 Rice rubber 121 Richard's (Albert C.) rubber cure 67 Rider (John) on gutta-percha vulcanization 70 Roland's puncture compound ... 140 Root rubber 50 Rosaline 121 Rosemary, Oil of 215 Rosin 167 oil 219 Ross's white 177 Rotten stone loi Rouen white 177 Rubberaid 121 Rubberic 137 Rubberite 121, 140 Rubber asphalte 137 flux 122 milk, Artificial 254 Velvet 137 Ruberine 121 Ruberoid 121 Russian mineral oil 219 Russian substitute 122 Dankwerth's 113 Sal Ammoniac 203 Saleratus 203 Salicylic acid 203 Sal soda 203 Salt 203 in coagulation 38 Nipa 37 Reclaiming 202 Saltpeter 203 Saltpond rubber 25 Sandarc 168 Sankuru 26 Santos rubber 19 Sapium biglandulosum 51 Sarco 139 Sarua rubber So Sausage (crude rubber) 27 Sawdust as a filler 106 Saxon blue 182 green 188 Scott's puncture fluid 140 312 INDEX Scrap rubber 34 Seedlac 168 Selenium 68, 70, loi Seringuina 38 Sernamby (Para) rubber 13 Shale oil 219 spirit 237 Shellac 168 Shrinkage of rubber 256 Sieba gum 51 Siemens (Dr. Werner von), pio- neer in gutta-percha 285 Sierra Leone rubber 24 Silex loi Silica loi Silicate, cotton lOi of soda 203 Silicon, Fluoride of 198 Simond's devulcanizing process. 146 Simpson's (E. L.) rubber cure.. 68 Sinapsis nigra 214 Size 169 Slag wool loi Slaked lime loi Slate 102 Sludge 220 oil resin 170 Smalts 181 Smith (Willoughby) on Gutta- percha 133 Smoking rubber 35 Soap in coagulation 38 Substitutes 122 Soaps 203 Soapstone 102 Soda 204 Biborate of 192 Carbonate of 194 Caustic 194 Crystals of 198 Phosphate of 202 Silicate of , 203 Sulphate of 204 Tungstate of 206 Sodium, Chloride of 196 hyposulphite 204 Solicum 122 Solubility of India-rubber 222 Soluble glass 204 Sorel's compound 131 Spanish white 177 Specific gravity of rubber 259 Spence (David) on Oxydases.. 39 Spermaceti 170 Spirit, Shale 237 Wood 238 Spirits of turpentine 237 Spirits of Wine in coagulation 38 Sponge, Rubber 255 Spruce gum 169 Stabilit 131 Stamp rubber 60 Starch 102 Stationers' rubber goods 55 Stearic acid 204 Stearine 169, 220 pitch 169 Stibnite 102 Sticklac 168, 170 Sticks (crude rubber) 28 Stockholm tar 170 Stone, Pumice 100 Rotten loi Storax, Balsam of 152 Straits rubber 32 Strips (crude rubber) 23 Suber's filler 140 Sublimed lead 102 Substitute, Amber-resin iii Bisulphide of carbon 227 Black German iii Brown's 127 Chicle 112 Chinese wood oil 112 Corn oil 113 Dankwerth's Russian 113 De Pont 127 Fayolles' 114 Franklin 115 Griscom's 115 Gutta-percha 116 Harmer's 134 Jones's 116 Kempeff hard rubber 129 Leonard's 136 Pickeum 119 Russian 122 Tetrachlormethene benzine 237 Tong oil 123 Wickmann's 124 Substitutes, Analysis of oil .... 109 rubber 268 Peroxide 119 Soap 122 for Gutta-percha 108, 125 hard rubber 125 India-rubber 108 Succini, Oleum 216 Sugar of leaA 102, 204 Sulo 122 Sulphate of alumina 204 copper 204 lead 102 lime 103 INDEX 313 Sulphate of soda 204 zinc 103 Sulphide, Barium 72 antimony, Crimson 184 lead 76, 179 uranium 180 zinc 76, 177 Sulphur 76 Amorphous 71 Balsam of 76, IS3 Chloride of . .T 73 fumes in coagulation 38 Honeycomb 74 in rubber substitutes 269 Liver of 75 lotum 76 Milk of 75 Proto-chloride of 76 Sulphuret of antimony Golden.. 73 lead, artificial 71, 80 Sulphuric acid . . , 205 Surgical rubber goods 55 Susu-poko gum 51 Synthetic rubber 40 Tabbyite 139 Tdbern(Bmontana Thursioni 51 Taking rubber 51 Talc, French 103 Talite 103 Tallow 220 Mineral 163 Talotalo gum 51 Tamatave rubber 28 Tannic acid 205 Tannin 205 Tar 170 Birch-bark i53 Candle I54 Coal 156 Oil of 215 Stockholm 170 Tartar, Cream of 198 Tartaric acid 206 Tava rubber 27 Terra-verte 187 Terry (H. L.) on specific gravity of rubber 259 Tetrachloride, Carbon 228, 237 Tetrachlormethene benzine sub- stitute 237 Texoderm 142 Textiloid 122 Theilgaard's (Albert) devulcan- izing process 150 Thenard's blue 182 Thermophoric mixture 255 Theskelon cement I37 Thimble rubbers 22 Thion 237 Thomas's (James) rubber cure.. 67 Thomson (Sir William) on ef- fect of metals on rubber. 253 Thus, Gum 162 Thyme, Oil of 216 Tin, Oxide of 96 Tire life 140 Tire manufacture 57 Tires, Pneumatic, Testing of . . . 261 Tirucalli gum 51 Tobago rubber 34 Togoland, rubber from 25 Tolu balsam 170 Toluene 237 Tong oil substitute 123 Tongues (crude rubber) 23 Torres coagulation system 38 Torrey's (Joseph) method of determining rubber 272 Touchpong gum 51 Tragacanth, Gum 161 Tragasol, (jum 161 Tremenol 123 Trinidad asphalt 170 rubber 34 Tripoli 103 Trotter's (Jonathan), \Tilcanizing process 66 Troye's white I77 Tungstate of ammonia 206 soda 206 Tungstic acid 206 Tuno gum 51 Turpentine 171, 220 Gum 162 Oil of 235 rubber 123 Spirits of 237 TurnbuU's anti- fouling rubber. . . 137 Tuxpam strip rubber 18 Twists (crude rubber) 23, 24 Uele rubber 26 Uganda rubber 27, 35 Ultramarine, Blue 180 Green 188 Umber 185 Burnt 84 Unusual ingredients in dry mix- ing 105 Upper Congo rubber 26 Upriver Para rubber 14 Uranium, Sulphide of 180 314 INDEX Valves, Preservation of rubber in 250 Van den Kerckhove's (G.) rub- ber smoking apparaus ... 37 Vapor process of rubber cure... 253 Varnish, Lithographic 214 Vaseline 220 Vegetable charcoal 86 Vegetable pitch 171 Vegetaline 132 Velvril 123 Venetian red 184 Venice turpentine 235 Vermilion 183 Orange 184 Vesuvian white 77 Virgen rubber 18 Virgin rubber 18 Viscoid 132 Viscose 132 Vitriol, Oil of 201 Vitrite 132 Volenite 124 Voltax 138 Voltit 123 Vorite 124 Vulcabeston 132 Vulcanina 138 Vulcanine 77, 138 Vulcanization of Gutta-percha.. 289 India-rubber 65 pressures 78 temperatures 78 Vulcanized fiber 132 oil 220 rubber, Analyses of 260 Vulcanizing ingredients and pro- cesses 65 Vulcole 77 Vulcoleine 238 Walnut oil 221 Wamba rubber 27 Washers, Unvulcanized packing 138 Washing rubber 61 Waterproof fabric, A porous . . 247 glue 124 Watertown, Mass., Tests of rub- ber goods at 262 Wax, Carnauba 155 Earth 156 Japan 212 Mineral 164 Waxes in rubber compounds ... 151 Weber (Carl Otto) on analyses of rubber 267, 270 on resins in rubber 223 Weber's cellulose compound . . . 142 West Indian rubber 18 Whalebone, Artificial 125 Whaleite 138 Wheat flour 103 rubber 124 White, Barium 174 Beckton 174 Bougival 174 Calamine 175 Calcium 84 Charlton 175 colors for rubber 174 Fard's Spanish 175 Fulton 175 Griffith's 175 Kremnitz 175 lead 104 Morat 176 Moudan 176 Oleum 176 Orr's 176 Paris 97 Ross's 177 Rouen 177 Spanish 177 Troye's 177 Zinc 178 Whiting 104 Wichmann's substitute 124 Wilhoft's (Dr. F.) vulcanizing process 71 Willman's (Andreas) rubber cure 68 Winthrop gum 124 Wolf ert 124 Woodite 138 Wood oil substitute, Chinese ... 112 Wood spirit 238 Wool, Mineral 95 Slag 101 Worm rubber 33 Wormwood, Oil of 216 Wray's (Leonard) compound . . 133 Xanthorrhea gum 171 Xelton 133 Xingu rubber 14 X-rays for analyzing Gutta- percha 285 Xyloidin 171 Xylol 238 Xylonite 142, 171 Yale blue 181 Yellow, Arsenic 186 Aureolian 186 INDEX 315 Yellow, Barberry 186 Cadmium . . , 185 Chrome 187 Gamboge 182 gutta 52 ocher 186 pigments 185 Zackingummi 125 Zinc, Borate of 174 Carbonate of 175 Chloride of 197 Iodide of 199 Oxide of 96, 176 Sulphate of 103 Sulphide of 76, 177 white 178 Zinsser's barrel lining 138 Zuhl's devulcanizing process . . . 150 ADVERTISEMENTS AD J \ERTISEMENTS. W-Pe^' PUBLISHED ON THE 1st OF EACH MONTH BY The India Rubber Publishing Company No. 395 BROADWAY, NEW YORK Edited by HENRY C. PEARSON ESTABLISHED in 1889, to represent the interests of the manufactur- ers and distributors of India-rubber and allied goods in the United States, this journal has broadened its scope until it now commands a position of importance as a record of the rubber trade and industry in all other countries as well. At the same time it has taken a leading position as an exponent of the rubber planting interests and the intelligent exploita- tion of forest rubber, while its statistical department is more fully relied upon than any other source of information of this class. The publishers believe that to-day no other special journal published covers its field so fully, or commands a circulation so widespread or of such a high character. The contents of The India Rubber World are, for the most part, expert information, covering whatever is new in factory pro- cesses, in applications of rubber, in company development or changes, mar- ket conditions, and whatever else may concern the entire field of rubber in- terests. As) an advertising medium, it is believed that the paper occupies an exceptionally high position as a medium for bringing manufacturers and consumers of rubber goods in contact, and for attracting the attention of manufacturers to new appliances and materials. YEARLY SUBSCRIPTION: UNITED STATES AND MEXICO, .... ALL OTHER COUNTRIES, ..... $3.00 3.50 THE INDIA RUBBER PUBLISHING CO, 395 BROADWAY, NEW YORK ADVERTISEMENTS. Laboratory Washer — For use on small samples ranging from 1 to 5 Pounds. Same general description as No. 2 Washer. THE Turner yaughn& Taylor C2 Cuyahoga Falls, Ohio, U.S.A. Water Separator — Removes 60 to 65 per cent, of moisture from reclaimed stock. An invaluable machine for drying mechanically. .^DI'ERTISEMENTS. F. H. APPLETON & SON Manufacturers of I^ECLAIMED RUBBER FACTORY : Franklin, Mass. BOSTON, MASS. Telephone: OXFORD, 460 OFFICE: 1 86 Summer St. Boston CABOT'S RUBBER BLACK For more than twenty-five years we have made a specialty of producing absolutely pure lamp-blacks for rubber manufacture. Our blacks are strong in coloring power, rich and intense in tone, and contain no grease, grit or other impurities. BENZOL The Most Powerful Solvent for Rubber. At present prices Benzol is the cheapest solvent for the rubber factory, as it is far more efficient than any other. Samples and prices on request. SAMUEL CABOT, Inc. Manufacturing Chemists BOSTON, - - - MASSACHUSETTS ADVERTISEMENTS. OHM LAC-- HYDRO-CARBON COMPOUNDS PUT UP IN DIFFERENT CONSISTENCIES TO SUIT THE NEEDS OF MANUFACTURERS IN VARIOUS COMPOUNDS THE COMPANY HAS AN EXPERT IN RUBBER MANUFACTURING, AND IS IN A POSITION TO GIVE INTELLIGENT INFORMATION PERTAINING TO THE USE OF HYDRO-CARBON IN ALL CLASSES OF RUBBER COMPOUNDS THE COMPANY ALSO MAKE A COMPLETE LINE OF INSULATING COMPOUNDS FOR PAINTS, WIRES, COIL SATURATING, POT HEADS, CABLE JOINTS, ETC., AND A FULL AND COMPLETE LINE OF BLACK PAINTS AND JAPANS. OHM LAC MFG. CO. OFFICE: 1101 MONADNOCK BLDG., - CHICAGO FACTORY: CLEARING, - - - - ILLINOIS WRITE FOR SAMPLES Since 1900 no substitutes like THE STAMFORD SUBSTITUTES IDEAL PRODUCT OF AN IDEAL FACTORY The Oldest American Producers of hath the White and the T>ark Grades of RUBBER SUBSTITUTES rlD VERTISEMENTS. ESTABLISHED 1844 A. SCHRADER'S SON, INC. 28-30-32 ROSE STREET, NEW YORK CITY MANUFACTURERS OF SCHRADER UNIVERSAL VALVES FOR PNEUMATIC TIRES Schrader's Stopple and Combination Syringe Connection for Hot Water Bottles Schrader's Pillow Valves for Pillows, Life Preservers and similar articles Hose Couplings, Contracted Ferrules for Garden Hose Bands and Fittings Shower Bath Sprinklers Shower Rings Brass Fittings for Rubber Goods of Every Description DIVING APPARATUS Furnishers of Diving Apparatus to United States Navy. Awarded Medal at Jamestown Exposition, 1907. Rubber, Gutta,iBalata Machinery In all its Branches FOR FACTORY AND PLANTATION BRIDGES HEvwooo* PATENT FRICTION CLUTCHES Catalogues in English, French and German DAVID BRIDGE CO., PEAR WORKS CASTLETON, MANCHESTER, ENGLAND. LITHOPONE SULPHATE OF BARYTES CARBONATES OF BARYTES SULPHATE OF LIME OXIDE OF ZINC ALL IMPORTED GABRIEL & SCHALL 205 PEARL STREET, NEW YORK ADVERTISEMENTS. \ BOOK m RUBBER PLANTERS By the Editor of The India Rubber World The Home and Colonial Mail (London) says : "When Mr. Henry C. Pearson started out to study rubber culture in the tropics, and to record his impressions, he did his work thoroughly." The South American Journal says : " From the view of the rubber planter, and the investor in the rubber plantations, the book is of the greatest interest, showing comparisons of growth, methods of tapping, and preparation in various countries. " Price, $3.00 Prepaid The India Rubber Publishing Co. No. 395 Broadway - - NEW YORK AD J ^ERTISEMENTS. FIINEST QUALITY QUAYULE Made from strictly fresh shrub BRAND QUARAINTEED ALWAVS THE SA.1VIE The same quality, washed and dried, ready for use is offered in our BRAND If you cannot obtain results from Crude Guayule, try Durango. EDWARD MAURER 97 Water Street, NEW YORK A D VER TIS EM EX TS. BIRMINGHAM IRON FOUNDRY Established 1836 DERBY, CONN. Incorporated 1850 "BIRMINGHAM" RUBBER MILL MACHINERY Two, three and four-Roll Standard Chilled Roll Calenders — Pearce Patent six-Roll Double Friction Calender — Pearce Patent eight-Roll Double Sheet- ing Calender— Embossing Calenders for Carriage Cloth — Experimental Calenders — Soling and Upper Calenders — Engraved Steel Rolls, etc., etc. WASHERS Standard two-Roll Washers, from 83^^^xl2^^ to 18''x40'''— three-Roll Washers — Washing Plants arranged with overhead Drive — Washers Equip- ped with Self- Adjusting Guides and Safety Stops — Double Geared Crackers. MIUUS Standard Mills with Chilled or Sand Rolls 6'', W\ W, 12^ 14^ W, 1&\ 18'''', 20^'', 22"'' and 24'' in diameter, any length— Double Geared Refiners — Experimental Mills — Mills equipped with Self-Adjusting Guides, Safety Stops, Water-Cooled Boxes, etc. , etc. New Designs and Patterns throughout. PRESSES Belt Presses, 30'', 42", 50", 52", 60" and 74" in width, 30 feet and under in length — Clark's Hydraulic Stretcher— Square Presses, any number of Platens, 12", 18", 24", 30", 36", 40", 48", 52", 60" and 74"-Heel Presses- Screw Presses— Accumulators and Pumps. SPECIAL MACHIINES Hose making Machines — Special Machines for Air-Brake Hose — Belt Making Machines — Bias Cutting Machines for all Purposes— Spreaders — Duck Slitting Machines — Band Cutters, Vulcanizers, etc., etc. SMARXIIVa, QEARIISQ, Etc. Hammered Steel Shafting — Machine Molded and Cut Gearing — Friction Clutches — Couplings— Motor Drives— Rope Drives — Pulleys— Pillow Blocks —AH parts needed in alterations or repairs. AD J ^ERTISEMENTS. TYPRE 9a*#**#B >ii»i*«#ii»«i#"«»» ■»*■•" |. •••*•>•••••. •»***1 ARIAU BRANDS Rubber Substitute, Displacers and Chloride of Sulphur Made from Best Materials and by Up-to-Date Methods White Substitute, Black or Brown Substitute, Chloride of Sulphur, Scarrite, High-grade Hydro-Carbon, Bi-Sulphide of Carbon, Tetrachloride of Carbon. IMPORTERS Asphalts, Pitch, Cements, Earths, Chemicals, Dryers, Dry Colors, Lime, Varnish and Other Gums, Oils, Acids, Rosin, Pigments, Shellac, Waxes, and Sundries. WIUUIAM H. SCHEEU 159 Maiden Lane and 37 Fletcher Street, NEW YORK, N.Y. The International Rubber AND Allied Trades Exhibition HELD AT OLYMPIA, LONDON, 1N1908 PROVED SUCH A SUCCESS THAT A REPETITION OF IT, TO BE HELD THREE YEARS LATER, WAS AT ONCE DETERMINED UPON, THE ORGANIZING MANAGEMENT TO BE IN THE SAME HANDS AS THE FIRST EXHIBITION : : : : : 1^^ The organizing manager of the Olympia Rubber Show Avas: A. STAINES MANDERS, 75 Chancery Lane, - - LONDON, W.C. MAY 13 The Aluminum Flake Company Miners and I^efiners of ALUMINUM FLAKE AN ORIGINAL PIGMENT, SUITED TO ALL LINES OF RUBBER WORK Physical condition a chemical combination by nature Base, Metallic Aluminum Gravity, 2.58 Absolutely inert It toughens Rubber, gives it life and lightens gravity Over 7,000,000 pounds sold and contracted for in two years THE ALUMINUM FLAKE COMPANY, Akron, 0. FREDERICK J. MAYWALD, F.C.S. Consulting Chemist and Expert Remedying Defects in Processes. Improving and Inventing Processes. Improving Quality and Yield of Products. Testing and Report- ing on New Processes. W^orking out Manu- facturing Formulas. Utilizing Wastes and Unapplied Substances. Softening and Clarify- ing "Water. Reducing' Manufacturing Costs. Experimental Tests and Investigations. J- ^ TESTING OF RUBBER MANUFACTURERS' SUPPLIES A SPECIALTY 89 Pine Street, NEW YORK TELEPHONE 823 ••JOHN' HIDROGiRBON Why our "MALTHA BRAND " IS BEST 1 . Will retain its flexibility at zero weather. 2. It will not soften and run all over your compound room on the hottest day in summer. 3. Being semi-elastic it can be cut with a knife which overcomes the harm done by brittle Hydro-Carbons that have to be broken up with an axe, causing specks to fly in all directions, sometimes falling into white or red com- pounding ingredients, or into batches of the same that have been already weighed up ready for milling. 4. It is pure and runs uniform in quality, something a Hydro-Carbon mixed with Gilsonite Does Not, because Gilsonite varies so in chemical consistency, especially in sulphuric contents. 5. You can use hot mill rolls in mixing up a compound containing our "Maltha" Hydro-Carbon, and instead of sticking to the rolls, as other mixed Hydro-Carbons do, it is readily absorbed by the compound, greatly aiding the rapid assimilation of the mineral pigments. 6. Its fluid point is such that it forms a homogeneous blend in vulcaniz- ing, and overcoming the harsh effects of the minerals used in the compound. 7. Being pure it will not itself oxidize, and rubber goods into which it is incorporated resist oxidization much longer than the same compound without it. 8. Its use helps to get a smooth, fine-grained result in calendering. 9. While " Quality" is our motto, the price is low. 10. "A customer once a customer always ": is not this an argument which warrants your giving it a trial ? We will be pleased to furnish a working sample FREE. Drop us a line now. AMERICAN WAX COMPANY BOSTON, MASS., U.S.A.