3* .."♦. *e *o. "W 3 "*. * -^^ P> / % w .** ** • c v ♦ SF.- /% tf ^ A' ^ ^ v-* V w* .>»:• ^ ..*♦ .' c *Sy Digitized by the Internet Archive in 2011 with funding from The Library of Congress http://www.archive.org/details/electroplatinganOOream Electro-Plating and Analysis of Solutions A manual of information and instruction written for the benefit of the electro-plater and those interested in the art of electro-plating who wish to know something of the chemistry of electrolytic processes By Herman H. Reama Brooklyn, N. Y. The Metal Industry Print 99 John Street, New York Copyrighted 1913 Herman H. Reama Brooklyn, N. Y. ©CI.A35 5 21 PREFACE. In compiling this book I have endeavored to make it practical in every detail, wording it in concise and simple language, and avoiding technical terms as much as possible. I trust it will prove of benefit to my patrons, and in fact platers in general. Herman H. Reama. Brooklvn, N. Y. 1913. INTRODUCTION I now wish to introduce a few of my ideas in regard to electro-plating, and incidentally a few ideas dealing with those points in chem- istry which are of most benefit in the plating room. My idea is to write a book entirely on plat- ing and the analysis of plating solutions in general, which I know will be of great benefit to a plater. I shall be as brief as possible in all my work, as simple methods are more easily grasped by the ordinary plater than difficult formulas that can only be understood by a graduate chemist. I trust the readers will appreciate that the information contained in this book is only in- troduced with the idea of helping those who follow this line of business to acquire more skill in the plating line. The sources of current used for electroplat- ing are the dynamo and the battery. Until the introduction of plating dynamos about sixty years ago, electro-plating was done exclusive- ly by batteries of various kinds, but at the present time the dynamo has almost entirely superseded them, except for amateur work and where power is not available. H. H. Reama. Electro- Plating and Analysis of Solutions 1 ELECTRICAL TERMS. Volt: A volt is the unit of electrical pres- sure or electro-motive force, and is used the same as pound pressure when applied to a steam boiler or water pipe. Ampere: An ampere is the unit of quan- tity, and is used to denote the amount of cur- rent flowing, in the same way that gallons or cubic feet per minute are used when applied to steam or water. Ohm or Resistance: An ohm is the unit of resistance and corresponds to the friction that exists' where water is flowing through a pipe. Therefore it can be readily seen that there exists a definite relation between the above electrical terms, namely: volt, ampere, and ohm, and a volt represents the pressure ex- erted by a current of electricity of one am- pere flowing through a resistance of one ohm. The electrical formula is expressed as follows : E C = — in which of course "C" is the amount R of current or amperes, — "E" is electro- motive force or volts, while "R" is resistance or ohms. Consequently we have E (volts) = C (amperes) X R (ohms) and R (ohms) = E (volts') C (amperes) 2 Electro- Plating and Analysis of Solutions CONDUCTORS. It has been stated by competent and qualified people that by using bus-bars of the type shown in Fig. 1, say % x 1% or y% x 1U. inches will give better service than the ordinary round bar. This is strictly a Fig. 1— Rectangular Buss Bar matter of opinion and is still up to the man in charge or in ownership of the said factory or shop. As heretofore stated many means of Fig. 2— Round Buss Bar operating can be and are used at the present writing, and it is quite difficult to meet all requirements and all classes of trade and still meet the approval of the majority. Never- theless, facts are facts, and the above are true. Electro- Plating and Analysis of Solutions 3 CLEANING CAST IRON BEFORE PLATING. Steep the work in a solution of potassium hydrate (caustic potash), then rinse in clean water, dip in sulphuric pickle, (1 gallon of sulphuric acid to 10 gallons water), until free from all scale, scour with pulverized pumice and tampico brush or wheel. Then rinse in clean water and dip in a dilute muriatic acid pickle, rinse in clean water, and if work is porous rinse in lime water (if not porous it is not necessary) then rinse in clean water and hang in plating solution. Some people use oxalic acid in place of muriatic acid (one pound of oxalic acid to 1 gallon water is a very good solution.) A 1 CLEANING COMPOUND OR CLEANING SOLUTION. 100 pounds alkali (potash) (potassium hydrate), 75 " sal soda, (carbonate of sodium), 20 " light fish oil, Heat at first, then add alkali and sal soda. 1 gallon 26° ammonia, (aqua ammonia, am- monium hydrate), Y\ pound borax soap cut up in pieces. 2 pounds cream of tartar. 4 Electro- Plating and Analysis of Solutions CLEANING OF METALS BEFORE PLATING. That should not be scoured. The success of all kinds of electro-plating depends greatly upon the work being chemic- ally clean; that is, free from all grease and dirt. This especially applies to nickel-plat- ing, as the chemical character of a nickel solu- tion is such that it has no dissolving action on grease, etc., and the deposit will surely strip or peel from the greasy spots. The operation of cleaning the articles differ in many estab- lishments, but the following methods are those which have been found best from practical experience for copper, brass, britannia metal, tin, pewter, lead, and antimony and most any mixture of soft metals. Soft metals are such as are made from tin, lead, antimony, bismuth. Steep the work in a boiling solution of potash or lye, say 6 to 10 ounces of lye to 1 gallon of water. The solution should stand about 10° Baume, and be kept hot. After the work has been hanging in solution some time, rinse well in clean water. Then dip the work in a solution of cyanide of potassium made up say of Yz pound of cyanide to 1 gallon of water. This will remove any oxidization which may have formed on the work. Then rinse well in clean water, so that all potash and cyanide is thoroughly removed from the work, as none must on any account get into the solution. Electro- Plating and Analysis of Solutions 5 Notice if the water wets the whole surface of the work, and runs off without running from some parts of the work only, as it does with anything that is greasy. If the work shows any signs of grease by the water not running off properly, then dip in potash and cyanide and rinse as before. Then hang work in solu- tion at once without touching the work with the fingers, as grease from the fingers will adhere to the work and cause trouble. Britannia metal and pewter should not be left long in the potash, as the solution exerts a solvent action on tin and its alloys. ELEMENTS. Following is given a list of all known ele- ments with their atomic weights as reported by the International Committee an Atomic weights. Atomic Element Symbol Weight Aluminum Al 27.1 Antimony Sb 120.2 Argon A 39.9 Arsenic As 75.00 Barium Ba 137.4 Bismuth Bi 208.00 Boron B 11.00 Bromine Br 79.96 Cadmium Cd 112.4 Caesium Cs 132.9 Calcium Ca 40.1 Carbon C 12.00 Cerium Ce 140.25 6 Electro- Plating and Analysis of Solutions ELEMENTS. Atomic Element Symbol Weight Chlorine CI 35.45 Chromium Cr 52.1 Cobalt Co 59.00 Columbium Cb 94.00 Copper Cu 63.6 Erbium E 166.00 Europium Eu 152.00 Fluorine F 19.00 Gadolinium Gd 156.00 Gallium Ga 70.00 Germanium Ge 72.5 Glucinum Gl 9.1 Gold Au 197.2 Helium He 4.00 Hydrogen H 1.008 Indium In 115.00 Iodine I 126.97 Iridium ..Ir 193.00 Iron Fe 55.9 Krypton Kr 81.8 Lanthanum La 138.9 Lead Pb 206.9 Lithium ....Li 7.03 Magnesium Mg 24.36 Manganese Mn 55.00 Mercury Hg 200.00 Molybdenum Mo 96.00 Neodymium Nd 143.6 Neon Ne 20.00 Nickel Ni 58.7 Nitrogen N 14.01 Osmium Os 191.00 Oxygen O 16.00 Electro- Plating and Analysis of Solutions \ ELEMENTS. Atomic Element Symbol Weight Palladium Pd 106.5 Phosphorus P 31.00 Platinum Pt 194.8 Potassium :K 39.15 Praseodymium Pr 140.5 Radium Ra 225.00 Rhodium Rh 103.00 Rubidium Rb '. 85.5 Ruthenium Ru 101.7 Samarium Sm 150.3 Scandium Sc 44.1 Selenium . . Se 79.2 Silicon S'i 28.4 Silver Ag 107.93 Sodium Na 23.05 Strontium Sr 87.6 Sulphur S 32.06 Tantalum Ta 181.00 Tellurium Te . 127.6 Terbium Tb 159.2 Thallium Tl 204.1 Thorium Th 232.5 Thulium Tu 171.00 Tin Sn 119.00 Titanium . . .Ti 48.1 Tungsten W 184.00 Uranium U 238.5 Vanadium V 51.2 Xenon X 128.00 Ytterbium Yb 173.00 Yttrium Y 89.00 Zinc Zn 65.4 Zirconium Zr 90.6 8 Electro- Plating and Analysis of Solutions EQUATIONS. The following are some simple equations which are frequently encountered in plating operations. Hg + O = Hg O Mg + O = Mg O HC1 + NH 3 = NH 4 CI H.O + CaO = CaO., H 2 H, S0 4 + 2KN0 3 = KoS0 4 + 2HN0 3 2HN0 3 + Na 2 C0 3 = 2NaNO s + C0 2 + HX> 2HC1 + Zn = ZnCl 2 + 2H CH 4 + 2C1 = CH 3 C1 + HC1 Zn + H 9 S0 4 = ZnS0 4 + 2H Ba0 2 = BaO + O SMn0 2 = Mn 3 4 + 20 8KC10, = 5KC10 4 + 3KC1 + 40 With sulphur S + 20 = S0 o With carbon C + 20 = CCX With iron 3Fe + 40 = Fe 3 4 With phosphorus 2P + 50 = PoO- K + H 2 = KOH + H Na + HX> = NaOH + H 3Fe + 4H,0 = Fe 3 4 + 8H C + H = CO + 2H Zn + 2HC1 = ZnCl, + 2H Zn + H 2 S0 4 = ZnS0 4 + 2H Fe + 2HC1 = FeCl 2 + 2H Fe + H S0 4 = FeS0 4 + 2H CuO + 2H = H 2 + Cu Fe 2 O s + 6H = 2Fe + 3H 2 Fe 3 4 + 8H = 3Fe + 4H.O 3Fe + 4H 2 = Fe 3 4 + 8H Ca + 2H 2 6 = CaH 2 0„ + 2H Ba + 2HLO = BaHoO" 2 + 2H KCIO3 = KC1 + 3(5 HoO = 2H + O CaCO s = CaO + CO. Electro- Plating and Analysis of Solutions WEIGHTS AND MEASURES. Linear Measurements. 10 millimeters (mm.) = 1 centimeter (cm.) 10 centimeters = 1 decimeter (dm.) 10 decimeters ■= 1 meter (m.) Equivalent, 1 inch = 2.5 cm. (approximately) Square Measurements. 100 sq. millimeters (mm 2 ) = 1 sq. centimeter (cm 2 ) 100 sq. centimeters = 1 sq. decimeter (dm 2 ) 100 sq. decimeters = 1 sq. meter (m 2 ) Cubic Measurements. 1000 cu. millimeters (mm 3 ) = 1 cu. centimeter (ccor cm 3 ) 1000 cu. centimeters = 1 cu. decimeter (dm 3 ) 1000 cu. decimeters = 1 cu. meter (m 3 ) Equivalents, 1000 cc. = 1 liter (1 1.) 1 1. = 1 quart (approximately) Conversion Table. 1 cc. of water (S.T.P.) = 1 g. 1 1. of water (S.T.P.) = 1 k. 30 g. = 1 ounce (approximately) 1 k. = 2.2 pounds (approximately) 1 g. = 15 gr. (approximately) 1 1. hydrogen = .09 g. (approximately) 10 Electro- Plating and Analysis of Solutions Troy Weight. 24 grains == 1 dwt. 20 dwts. = 1 ounce. 12 ounces = 1 pound. Used for weighing gold, silver and jewels. Apothecaries' Weight. 20 grains = 1 scruple. 3 scruples = 1 dram. 8 drams = 1 ounce. 12 ounces = 1 pound. The ounce and pound in this are the same as in Troy weight. Avoirdupois Weight. 27 11-32 grains = 1 dram. 16 drams = 1 ounce. 16 ounces = 1 pound. 25 pounds = 1 quarter. 4 quarters = 1 cwt. 2,000 pounds = 1 short ton 2,240 pounds = 1 long ton. Dry Measure. 2 pints — 1 quart. 8 quarts .=' 1 peck. 4 pecks = 1 bushel. 36 bushels = 1 chaldron. Liquid Measure. 4 gills = 1 pint. 2 pints = 1 quart. 31^ gallons = 1 barrel. 2 barrels = 1 hogshead. Electro- Plating and Analysis of Solutions 11 Time Measure. 60 seconds = 1 minute. 60 minutes = 1 hour. 24 hours = 1 day. 7 days = 1 week. 28, 29, 30, or 31 days = = 1 calendar month (30 ds.) 365 days = 1 year. Circular Measure. 60 seconds = 1 minute. 60 minutes = 1 degree. 30 degrees = 1 sign. 90 degrees = 1 quadrant. 4 quadrants — 12 signs. 360 degrees = 1 circle. Long Measure. 12 inches = 1 foot. 3 feet = 1 yard. t>y 2 yards = 1 rod. 40 rods = 1 furlong. 8 furlongs = 1 statute mile. 3 miles = 1 league. Miscellaneous. 3 inches = 1 palm. 4 inches = 1 hand. 6 inches = 1 span. 18 inches = 1 cubit. 21.8 inches = 1 Bible cubit. %y 2 feet = 1 military pace. Weight Table. 10 milligrams (mg.) = 1 centigram (eg.) 10 centigrams = 1 decigram (dg.) 10 decigrams = 1 gram (g.) 1000 grams = 1 kilogram (k.) 12 Electro- Plating and Analysis of Solutions Cloth Measure. %Y<\ inches = 1 nail. 4 nails = 1 quarter. 4 quarters = 1 yard. Square Measure. 144 sq. inches = 1 sq. foot. 9 sq. feet = 1 sq. yard. 30^4 sq. yards = 1 sq. rod. 40 sq. rods = 1 rood 4 roods = 1 acre. 640 acre's = 1 sq. mile. Surveyors' Measure. 7.92 inches = 1 link. 25 links = 1 rod. 4 rods = 1 chain. 10 square chains or 160 square rods = 1 acre. 640 acres = 1 sq. mile. 36 sq. miles (6 miles sq.) = 1 township. Cubic Measure. 1,728 cubic inches = 1 cubic foot. 27 cubic feet = 1 cubic yard. 128 c. ft. = 1 cord (wood). 40 cubic feet = 1 ton (shpg.) 2,150.42 cubic inches = 1 standard bushel. 268.8 cubic inches = 1 standard gallon. 1 cubic foot = about four-fifths of a bushel. Mariners' Measure. 6 feet = 1 fathom. 120 fathoms = 1 cable length. yy 2 cable lengths = 1 mile. 5,280 feet = 1 statute mile. 6,085 feet = 1 nautical mile. Electro-Plating and Analysis of Solutions 13 METRIC EQUIVALENTS. Linear Measure. 1 centimeter = 0.3937 inches. 1 decimeter = 3.937 in =0.328 ft. 1 meter = 39.37 in . = 1.0936 yds 1 dekameter = 1.9884 rods. 1 kilometer = 0.62137 mile. 1 inch = 2.54 centimeters. 1 foot == 3.048 decimeters. 1 yard = 0.9144 meter. 1 rod = 0.5029 dekameter. 1 mile = 1.6093 kilometers. Square Measure. 1 sq. centimeter = 0.1550 sq. inches. 1 sq. decimeter = 0.1076 sq. feet. 1 sq. meter = 1.196 sq. yards. 1 ar = 3.954 sq. rd. 1 hektar = 2.47 acres 1 sq. kilometer = 0.386 sq. m. 1 sq. inch = 6.452 sq. centimeters. 1 sq. foot = 9.2903 sq. decimeters. 1 sq. yard = 0.8361 sq. meter 1 sq. rod = 0.8361 sq. ar 1 acre = 0.4047 hektar. 1 sq. m. = 2.59 sq. kilometers. Weights. 1 gram = 0.03527 ounce. 1 kilogram = 2.2046 lbs. 1 metric ton = 1.1023 English ton. 1 ounce = 28.85 grams. 1 pound = 0.4536 kilogram. 1 English ton = 0.9072 metric ton. 14 Electro-Plating and Analysis of Solutions Approximate Metric Equivalents. 1 decimeter = 4 inches. 1 meter = 1.1 yards. 1 kilometer = H of mile. 1 hektar = 2y 2 acres. 1 stere or cu. meter = Va of a cord. 1 liter = 1.06 qt. liquid. 1 liter = 0.9 qt. dry. 1 hektoliter = 2^ bush. 1 kilogram = 2% lbs. 1 metric ton = 2,200 lbs. Measure of Volume. 1 cu. centimeter = 0.061 cu. in. 1 cu. decimeter = 0.0353 cu. ft. 1 cu. meter = 1.308 cu. yd. 1 stere = 0.2759 cd. 1 liter = 0.908 qt. dry 1 liter = 1.0567 qt. liq. 1 dekaliter = 2.6417 gal. 1 dekaliter z= .135 pks. 1 hektoliter = 2.8375 bush. 1 cu. inch = 16.39 cu. cent'rs 1 cu. foot = 28.317 cu. deci'rs. 1 cu. yard = 0.7646 cu. M'r. 1 cord = 3.624 steres. 1 quart dry = 1.101 liters. 1 quart liquid = 0.9463 liter. 1 gallon = 0.3785 dekaliter. 1 peck = 0.881 dekaliter. 1 bushel = 0.3524 hektoliter. Electro- Plating and Analysis of Solutions 15 Electrical Requirements Necessary in a Plating Room. XN the first place it is better to buy a first class dynamo even though it be a little more expensive in the beginning, it will prove to be the cheapest in the end. The dynamo should be set up on a good solid foundation and as near to the tanks as convenient, and should be placed so that your plater will have easy access to all its working parts. A few minutes attention given to the dynamo each morning adds greatly to efficiency, and will keep commutator and brushes in good condi- tion. Be sure the dynamo rests firmly on its foundation. Great care should be taken in ad- justing the brushes not to have too much pres- sure on commutator. The brushes should not bear too hard on commutator, but just enough to insure perfect contact between brush-holder and rod. If commutator shows signs of roughness, smooth w~ith fine sand-paper, and lubricate with vaseline. Never use emery paper. The conducting bars running from the dynamo past the various tanks in the plating room should be large enough to carry all cur- rent that the dynamo gives, and the various vats can be connected by means of wires or rods leading from the conducting bars. Great care should be taken to have the wires of a sufficient size so as not to lose too much cur- 16 Electro- Plating and Analysis of Solutions Electro- Plating and Analysis of Solutions 17 .. O »? 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