\ LIBRARY OF CONGRESS jiillllliillli'llliiilliiiilii'"''''''-' 013 971 882 3 •' TT 197 .G5 Copy 1 HANDMADE FURNITURE AND HOW TO MAKE IT Designed for the use of those seeking either a pleasant and profitable occupation or snch furniture for their homes as shall express their own artistic taste, and stand for sturdy • lonesty of purpose, simple beauty, comfort .iiul dural)ility. All)ert G. Glidden HAND MADE FURNITURE SHOP, Spokane, Wash. ^ ^ \ ^ Copy writed 1910 by A. G. Glidden. ©CI.A265327 GENERAL. There is probably no home in which the comfort, con- venience or artistic appearance conld not be improved by th'^ addition or replacing of some pieces of furniture. The reason is simple. They are furnished with store furniture, and store furniture is made to sell; the designs limited by the capabilities of the machines which make it ; made of the cheapest materials; put together in the quickest, rather than the best way. and then finished up with the crudest varnish and stain to make a fine appearance. It is a depressino' sight to see this furniture on moving day. piled on the sidewalk, scratched, broken, dingy, all its fine pretense of beauty gone forever. On the other hand, the chairs, tables, sideboards and other pieces that have como down to us through generations Avere all made by hand, put together by hand and finished by hand in the days when there was no machinery and the workman was an artist. The result is that instead of finding its way to the scrap l^eap this old furniture is as good today as ever, after two or three hundred years of wear and tear and removal from place to place half round the world. Hampered by no limitations of machinery these designers set the standard for the world for all times. Such furniture is Avorth while, and is an everlasting inspiration to the home-maker and worker. Our new style, variously known as "Arts and Crafts," "Mission." "Craftsman," etc., is especially adapted to hand work, and \vhile differing from the rich old oak and mahoganv of our fathers' in form and finish, is like them in all the quali- ties of beauty and durability and is far more comfortable. A home furnished in this style not only expresses the artistic taste of its inmates but also exerts an influence of sturdv honesty of purpose, simplicity and absence of all gaudy pre- tense, which both its frank, straight lines and freedom from anything to hide or mar the natural beauty of the wood so forcibly express. It is a style of which we can never tire and of which no other can take the place. It will last for gener- ations, for ever}^ part is as strong as tlie wood of which it is made. You can make it and make it better than you cnn buv in any store, for it is*made in the most natural way, after tlie most natural design, of the most natural material. Of course, it cannot be hoped that the mere reading of any book can make an expert cabinet maker of an inexperi- enced workman, but the instructions contained in this book will enable any one to make furniture. Handsome, comfortable, durable furniture. The length of time recpiired on each of tlie exercises will, of course, vary with the individual workman and his aptitude for the work. All that can he said as to the mmiber of times the exercises should he performed is simply to keep at each one until you are satisfied with the results. Yon can judg'C as well as any one when your work is good. Time spent in practice is time well spent, for you are learning to make something which will be with you for years to come. Most people knoM^ more or less about the use of tools and to some it will seem that we are unnecessarily explicit about things which to them are matters of course, but as w^e are writing for those who have had no experience whatever m the use of tools, as well as others, we have begun with the rudiments and taken one after another in the order most likely to assure rapid progress. For the same reason we have avoided, in so far as possible, technical terms and trade names, thougli in some cases it has been necessary to use the cus- tomary terms, as no others will express the meaning. For instance, the use of the word "sipiare," as applied to our work, does not always mean rectangular but oftener means at right angles to adjoining surfaces. Thus, when we say "saw square" or "plane square" we mean to make your surface straight and true and at right angles with some other surface. The term "right angles" will ho easily understood by reference to Fig. 1. Whenever two lines meet thev form an angle, and leaving llie direction of one line and the degree of the angle we know llie direction of the other line. Tims iir Fig. 1 all the lines meet at (a). Taking the line (a-b) as our base and wishing to find any other line of which Ave have the degree of angle w(» draw a circle around (a). The size of the circle does not make any difference. A circle is divided into 360 degrees, therefore, if we are given an angle of 90 degrees, we know 1hat it is a quarter of the circle and drawing a line from (a^l to the outer rim of the circle a quarter of the way around Ave have the line (a-c) which forms an angle of 90 degrees with the line (a-b). In the same way an angle of 30 degrees would ])e formed by a line drawn from (a) to the outer rim of the circle l-12th of the way round from (b) (a-d). Forty-five degrees would be l-8th of the way round (a-e), oO degrees l-6th of the way round (a-f), 180 degrees half way round, and so on. The angle of 90 degrees is spoken of as a right angle and in our work one line of the angle is said to be square to the other. We also use the term in speaking of angles 1 in 6. or 2 in 6, etc. You will understand this if you will take your steel square and place your rule diagonally across it and when, for instance, we say 1 in 6 we would- mean to place your rule 6 in. from the corner of the square on one arm and 1 in. from the corner on the other arm of the square; 2 in 6 would mean keep the rule at 6 in. on one arm and move the other end of the rule 2 in. from the corner on the other arm. In other words, an ansle may be said to give the degree of slant. We have included in this book a few designs for pieces of furniture in order to show the method of assembling the parts and the most convenient way of laying out and beginning a piece of work. In this connection we wish to impress upon you the importance of laying out the Avhole of a piece of work before you begin to cut it at all. You will appreciate this as you proceed. In our cuts we have made no attempt at fine drawing but have used the fewest possible lines for the sake of plainness and only so much shading as is necessary. Single lines usually designate the outline of solid parts. Dotted lines show the outlines of parts lying beneath the surface, or in other words, as if seen through the object, and are used merely to show the location of parts which would really be invisible. Wavy lines are generally used where only a part of a piece is shown and designate that the piece is really longer than drawn but the part beyond the wavy line is not necessary in the illustration. We have used shading to show end grain in some cases but more often to show where a part is cut away, as in the side of a tenon, etc. Dimensions are shown by arrow pointed lines. Where these lines point in opposite directions with the figures between them, or point toward each other with the figures at the end of one arrow, they give the distance in both cases between the arrow points. The choice of wood depends largely on the purpose for which it is to be used and personal taste. You will probably have no occasion to use other woods than fir, oak and mahogany, with possibly some pine. Fir is soft and likely to splinter if not carefully handled, bnt is easy to work, the grain is wavy and beautiful and it can be finished to equal oak in beauty. Oak is harder but m.)re durable and admits of a very high polish. It is much stronger and therefore, except where proportion requires size, the parts can be made much 'imaller than when using fir. As, for instance, in chair and table legs, braces, etc. Oak also bends l)etter than fir but it is necessary to steam it for this purpose and unless you have proper steam box and clamps to hold it until dry, we do not advise attempt- ing to bend the parts. Mahogany has been the most liighly prized of these three woods until recently, and is th(^ most expensive, but oak has largely taken its place in fine furniture of this style, as it is more in keeping with the straight lines. Pine is soft, light and not so likely to splinter as fir, hut has little grain and is not used extensively except in concealed parts where strength is not essential. In most lumber, and especially that with much flake or grain, you will find that the grain does not lay flat on the surface, but comes up to the surface at an angle and in planing it is important to cut in the direction of this grain, not against it, as in the latter case it will chip up and leave nicks in the surface instead of cutting smooth. In using the scraper on fir you have to be careful or it will cut deeper in the soft grain of the wood than on the flake, and make a wavy surface instead of a fiat one. This, however, can be avoided with a little care. We trust that with these suggestions the following may be quite clear to you. but if there is any point on which you are not quite clear, or if there is any advice you would like we would be very glad to hear from you and to assist you in any way that our experience will permit. Chapter I. TOOLS. Kight here and now we want to say. keep your tools sharp. Many beginners are discouraged with the residt of their Avork when the fault is entirely with the dullness of their tools. A dull tool cannot do good work no matter how skillful the workman may be. Therefore, we say again, keep all tools sharp all the time. With this in mind, let us see what tools are necessary for our purpose and how to sharpen, use and care for them. THE SAW. The saw comes first in use and perhaps in importance. There are several kinds, but you will need only one 24-inch rip saw, about 7 tooth (to an inch) for sawing with the grain; one 20-inch cross-cut saw, 10 tooth, for sawing across the grain; one 12-ineh back saw. 12 tooth, for sawing a perfectly straight, narrow smooth cut (kerf) ; one 12-inch compass saw, 8 tooth, for sawing curves. These saws are sharpened when you buy them and we do not advise you to attempt to file your saws until you have learned by practice how to do it properly. Have them sharp- ened by an expert, for while it is very simple it requires skill, acquired only from experience. Do not neglect it, however. A dull saw leaves a ragged edge and take double effort. If you desire to file your saws get an old one to practice on. It is not a difficult thing to learn, and while opinions differ as to just how the work should be done there are a few essentials which must be observed. The following is the result of long experience and careful study and will give satisfactory results : You will need to purchase a saw vise (one with rubber in the jaws will prevent noise), also a slim 7-inch taper file for 7 and 8 tooth saws, 5-inch slim taper file for 10 and 12 tooth, and a fairly long, flat mill file for jointing; a saw set of any of the standard patterns, and then proceed as follows: Fasten the saw vise to something steady, clamp the saw in it, teeth up, take the steel square, or other straight edge and hold it with the edge along the teeth of the saw. If the teeth do not all just touch the edge of the square they are not of equal length and require what is called "jointing." To do this take the flat mill file and lay it flat along the points of the teeth, filing as if to dull them until they are all equal in length, which you test with the square as before. The next step is to "sot" the saw. This consists in bending the points of alternate teeth to right and left. This is done with the saw set. Have the sales- man show you how to operate whatever kind you buy. The teeth should he bent only just enough to clear, do not set too deep, only the point should be bent, or half the tooth at most; set the tooth toward the side on which the point is; this will be every other tooth one way and alternate ones the othc^ way; set one side first, then the other side. Your saw is now ready for filing. Select the size of file given above for the particular saw, commence at the butt (handh^ end) with the first tooth set away from you and file every alternate tooth. Keep the file level, that is, the handle and point at the same height when the saw is straight up on edge. You will notice that the teeth of your Cross-cut, Back and Compass saws are filed on an angle. This angle is entirely at the discretion of the owner. It is essential, however, that the bevel be filed on the front of the tooth. It Avill give very satisfactory results if you make it about 45 degrees. Keep the angle precisely the same on all the teeth. When you have filed the teeth on one side turn the saw arouiul and file those on the other side. As to the shape of the teeth there is much difference of opinion, but until you have some reason to change keep it the same as whr-n you bought the saw. Now take the saw out of the vise, lay it on a flat board and rub the sides of the teeth wnth the oil stone until they are perfectly even. To file the Rip saw proceed as above, except file straight across, not at an angle. File e\cfy tooth exactly the same size and shape and your saw will i-nn true and easy. THE USE OF THE SAW. The use of the saw is constant and important. Saw true always, whether the results make any difference or not. In this Avay you will train your eye and hand. Do not saw without a mark. Use a hard pencil so as to make a narrow line. In all cases when joining mark with a knife or markins awl. Remember that nearly always the sa\ved edge will have to be smoothed with the plane, and allow for this in such cases. Start your saw by a few short strokes, as it is likely to "jump" if you use too long a stroke before the cut is started. As soon as it is started use a full stroke. Do not saw in little jerks, but be careful not to pnll the saw all the way out of the cut. as this will mar your work and may break the saw. Your Rip saw and your Cross-cut saw should be held at an angle of aI)out 45 degrees. With the Compass saw. you will generally have to hold it straight through the board in order to foUow the curve. The Back saw is used tiat down on the work, though you may raise or lower the butt a little in starting. It will take practice to learn to saw "square," that is. so the cut is at right angles with the surface of the plank. Most beginners are inclined to tip the butt of the saw away from them as the cut gets nearer to them. Be careful about this. It is neces- sary to bring the butt in as the cut gets nearer. Of course, this does not apply to the Back saw, as that cuts straight down. In this case be sure to start true to your mai'k and hold the saw exactly at right angles to the surface of your work so as to cut scjuare. A sEAV properly set and filed does not require grease to make it run smoothly but should be wiped off after using with an oily cloth to prevent rust. THE PLANE. The plane may be of wood or iron or a combination of the two. We recommend a No. 8 Bailey iron i)lane (block) for smoothing; a No. 5 Bailey iron plane (jack) for heavier cutting and jointing; a wooden plow 1-4 inch; a wooden plow 1-2 inch ; a wooden rabbet plane 1-4 to 7-8 inch. If you care to spend the money a wood and iron jointer, not less than 24 inch long is also valuable, but with care you can do this work with your No. 5 jack plane. The dealer will also show you Stanley Nos. 45 and 55 planes. These are expensive, but very convenient, as they will take the place of the rabbet and plow, and will also cut mouldings, reeding, etc. Have the dealer show you how to take apart and put together whatever jjlanes you buy. TO SHARPEN PLANES. To sharpen planes use the oil stone, and oil that will not gum. The jack and jointer have a cap iron on the blade; remove this and rub the bevelled side of the blade on the stone with either a spiral or figure eight motion. Some workmen hold the bevel flat on the stone, others prefer to raise the blade onto the edge a little so as to make a second bevel just at the sharp edge. This gives a stronger cutting edge. We prefer the latter method. Either way will turn up a feather edge on the other side, and to remove this turn the blade over on the flat or long side and rub it perfectly flat on the stone. Repeat the process until the edge is yovy sharp mikI perfectly smooth. Do not scratch yonr stone with tlie corner of the blade. Put your plane together again Ivceping the cap iron 1-32 to 1-16 of an inch back fi'oni the cutting edge. TO USE THE PLANE. To use the plane sight along the ])ottoni and set the blade so it just shows. If you want to cut deeper you can set it deeper after trying it. Stand back of your plane, rather than over it, so you push it away from you instead of across in front of you. In this way you will cut truer and with less effort. Avoid a rocking motion. Hold the heel firmly down Avith the right hand and the front with the left hand. At the beginning of the stroke hold the front down squarely and at the end of the stroke ease up on the front and hold the heel down. When the plane runs off the end of the work at the end of the stroke, as .you reach the end lift the front so that it does not drop over the end and make it low. Always plane square, whether it makes any difference or not, for the sake of habit. CHISELS. Chisels are of several kinds and lengths. For our use we prefer as most convenient one eaeii 1-8, 1-4 and 1-2 inch butt chisels (short blade). You will have little or no use for anything Avider than 1-2 inch. TO SHARPEN CHISELS. To shar|)cn chisels pi'oceed as with the plane )>la(le. exe(q)t hokl 1he bevel flat on the stone. Do not rai>;e on th(> edge at all. as this should be thin and very keen. TO USE THE CHISEL. To use Ihe chisel keep the flat side towards th(! mark. For chisel work always mark with a knife. Always leave a nuirgin next the line until the finishing cuts. If you cut right to the line in the beginning you are likely to mar the edge of your cut. and also in soft wood the bevel of the chisel forces it a little towards the flat side. When cutting across the grain hold Ihe chisel very flat on the work or it will "dig in." THE MARKING GAUGE. The marking gauge is made in several patterns. The simplest will do. In its use you need little instruction. Always tip it a litth^ in the dii-cction you are moving it. If lu:>ld straight up it will try to follow the grain. Hold the guide Hrnily e careful to cut square. Bevel one end of each leg. Lay your rail on the floor on its flat side, set the bevel of the leg against it about 3 inches from the end, Avith the top of the leg even with the top of the rail. Drive in one nail and Avith your steel square see that the leg is at right angles Avith the rail, then put in enough more nails to make it solid. Do likewise on other end, then turn over and put the other tAvo legs on. Stand the horse up on its legs, if it rocks a little put a small wedge under the short leg and with your rule folded, its edge on the floor and flat side against the edge of the leg, mark along the rule. With your try square mark across the flat side of the leg from this line and saAV the leg off here on the angle given by the tAvo lines. If this is done carefully on all four legs your horse will set firmly on the floor. WORK BENCH. To nuilve a simple wofk l)eneli you will requii'c one [nvL-v 2 ill. X 12 ill. x 12 f1. loiiy- s4s ; one piece 1 in. x 12 in. X 16 ft. s4s; one piece 2 in. x 4 in. x 10 ft. s4s; one piece 2 in. x 6 in. x 5 ft. s4s. Common lumber will do if knots are not too large. You will also need a 1-inch bench screw. Saw the 2 in. x 12 in. into two pieces for the top. Saw the 2 in. x 4 in. into four pieces each 30 inches long for legs. From the 1 in. x 12 in. saw off two pieces each 22 inches long and nail a leg firmly on each end of both of them, with the 2- inch side of the leg next the board and keeping the top of the leg even with the top edge of the board, and the ends of the board even with the outside of the leg. Saw the remainder 1 in. X 12 in. into two pieces 5 1-2 feet long and nail the ends to the fiat side of the legs with the tops even with the top of the leg and the ends even with the outside of the short board previously' nailed on the legs. This will make the frame of your bench. Now stand it up and lay the top on it so that the top projects about 3 inches beyond the frame at each end and is flush Avith it in front. Nail the front top piece on first, being careful to get the frame square at the corners, then holding the back piece firmly against it nail that also. Set your nail heads below the surface Avith the nail set. Now stand the 2 in. X 6 in. on the floor against the bench and mark it just the height on the top of the bench. Saw it square across at this mark for the inside jaw of your vise. Cut the outside jaw 3 inches shorter than this so it will not touch the fioor. About C) inches below the top of both jaws, and exactly in the center, bore an inch hole for the bench screw. Most bench screws have a bulge on the inner face of the plate and you will prob- ably liave to cut around the hole on the outside jaw as if for a l)ig screw head so this plate will set down flat. Now fasten the inside jaw to the bench near the left-hand end, one end on the floor and the other flush with the top of the bench. Putting your 1-inch bit through the hole in the jaw bore through the apron, next unscrew the threaded collar from the bench screw and set it in the center of a piece of wood 2 in. X 4 in. x 8 in. To do this bore a hole through the 2 in. x 4 in. and ream it out with your knife large enough to take the collar, or else take it to a carpenter shop and have it bored with a larger bit. Now, having fastened the bench screw to the outside jaw, put it through the inside jaw and apron and then screw on the 2 in. x 4 in. with the collar in it. Nail the 2 in. X 4 in. to the inside of the apron. There only remains the slide in the bottom of the vise. Three iuche.s above the bottom end. in the center of the outside jaw, bore an inch hole throiiirh both jaws. Get a piece of hard wood (broijm- stiek) about IS inches long- that will run easilj' through this hole. Put it through the hole till the end is flush with the outside of the outside jaw. Then wedge it tight, or nail it from the side so that it will run easily through the inside jaw, but hold the outside one. Bore 1-4 inch holes through this slide from side to side about 1 inch apart. Cut the head off a 20d nail and use this as a pin to hold the bottom of the jaws as wide (»pen when in use as the thickness of the material you have in the vise, or as nearly so as the holes in the slide will permit. BENCH STOP. The bench stop is used to brace your work against Avhen planing, etc. You can buy an adjustable iron one or make a simple one as follows: Six inches from t'^e left-hand end of the bench, and about 4 inches from the front, bore a hole straight down through the top with a bit the size of your broom-stick, before mentioned. Into this drive the broom-stick tight and Avith the saw cut it off about 1-2 inch above the top of the bench. This will answer temporarily. You now have your bench and saw horses and can begin work. They may appear a little crude but Avill answer every purpose and you can buy or build finer ones Avhen you have learned to use the tools easily. AVe would advise postponing the tool chest until you have had some experience in the use of tools. The mitre box is described later in your Avork and you will not need it for the present. 13 Chapter III. SQUARING AND JOINTING. For this and other exercises we recommend 2 in. x 4 in. kiln dried No. 1 pine s4s. This is less than 2 in. x 4 in., as these are the dimensions in the rough and some surface is taken off in dressing it. In speaking of lumber we give dimensions in the rough, but in speaking of parts of a piece of work actual measurements are always given. /f-d e: a. r Exercise No. I. Saw off a piece of 2 in. x 4 in. 18 1-4 inches long. Tlic object of this exercise is to learn to square this block, th;it is, make every surface perfectly fiat and straight and exactly at right angles to the adjoining surfaces. This operation is nc-cessary on almost every piece of work you will do and its accuracy is of the utmost importance. Place your piece on the beneli with one of the wide sides up and the end against the bench stop. Set your jack plane to cut a very thin shav- ing. Plane the upper surface carefully, testing it from time to time with the side of your plane to see that it is perfectly straij^ht. This is called jointing. It must also be flat. Test this wifli the side of your plane laid across it and in all directions. Next turn it up on edge and joint and square m tlie same maimer. To test the angle use the try square with the l)road arm against the face of the side you have already s(|uare(l. Plane the other two sides in like manner until ail fop.i- sides are absolutely square with adjoining sides and per- feclly siraight from end to end. IMeasure off 1-8 in. from one end and mark witli try scpiare and knife across the top. Turn it up and mark from this line down the side next you. With the back saw cut s(|nare to these marks. Now measure 18 in. from this and cut the other end off square in the same manner. Put the piece in the vise end up and projecting about an inch above the vise and with your smoothing plane plane the ends true, testing from all four sides with the try square. It is well in this operation to put a piece of waste material back of your work in the vise, with its upper edge even with the upper edge of your work. This will prevent chipping off the further edge as you plane across it. Square up other end in like manner. You will probably have to try some little time before you can get this exercise perfectly, but persist. Though simple it is perhaps as important as anv you will have and you will be called upon to repeat this process constantly. Do not slight it. therefore, and when yon can square a block perfectly you have made a great stride forward. HALF TENON AND HALVING. Saw off a piece of 2 in. x 4 in. 12 inches long. Square it up as in Exercise I. Select the wide side with the best grain, etc., for your working side and mark it "0." ^Measure otf 3 1-2 in. from the left-hand end as it lies on the bench before you and Avith your knife and try square mark across the 9 Vvi^'' >>^> ? , t c a f ! . If 1 b = d. '"^L 1^^ Exercise No. II. working face (a-a). Turn up on edge and mark across from this line (b-b). Turn on other edge and do the same. Next measure 3 in. farther from the end and mark across the work- ing face and down the two edges in the same manner (c-c-c). Then 3 1-2 inches farther from the end mark across face and edges as before (d-d-d). Now take your marking gauge and set it 7-8 in. deep. Turn work on its edge, with the workins face to your right and with the gauge make a line along the edge from (e-e-e), that is, a line 7-8 of an inch below the work- ing face and parallel with it. Do likewise between {Q^ and (d) and (f-f). Turn the work over and mark the other side in the same way and also carry your gauge mark across the end (g-g). Place the work on the bench working face uj) with the marked end to the right. With your back saw cut down at (b) to the gauge mark (e), being careful that your saw cuts just to the mark both on top and down the edge. Saw in the same way at (c) to (f) and (d) to (f). being carefnl in all cases that your saw cuts only to the middle of your mark, the cut being in the wood to be removed, which in our case is between (b) and the end and (c) and (d). Do not mar corners in starting your saw. Place the work in the vise with the gauge mark just above the jaws. With your widest chisel cut out the parts to be removed, cutting across the grain, flat side of the chisel down. Do not try to take out too much at a time. Do not cut all the way across as the wood is likelv to chip off the far side below your gauge line, so cut only half way across, then turn the piece around and cut from the other side. When you reach the bottom (the gauge line) be very enrefnl to hold the chisel flat, that is, straight across, or you will not have a flat, even bottom. Next turn the work up on end in the vise and with your rip saw cut down the gange line across the end (g-g) and down the edge (e-e). Repeat this exercise until you can get it absolutely accurate. All sur- faces should be "square" and smooth. These operations are constantly necessary and must be accurate or your joints will show unsightly cracks. While, on the other lumd. when you have mastered this exercise, you have accomplished a great deal, as you will appreciate a little later. HALVED JOINT. Ro far we have not required our matei"i;i] to be of any l);ii'1icular dimensions when finished. W^e shoidd now be able 1() scjuare up to given dimensions, which is. of course, neces- sary in most cases. It is in this exercise. 'J'herefore. remember to get you I- iiialerial out a trifle larger than tlu^ dimensions i:i\('n foi- Ihc finished Avork in order to leave room for squar- ing. The purpose of this exercise is to join two pieces of e(|ua] tliekncs-; which cross each other at right angles, and luive them (hish lop and bottom; the pieces to be of the exact diini'nsioiis L;i\t'n. titled closely on l)oth sides, each piece ('.\;i('t]y in the eenler of the other, both sides to be perfectly smooth and even when finished and the ends planed square. To (h) this get out two [ieces which square iqi as in Ex. I to 3 1-2 iti. wide. 1 3-4 in. thick and 12 in. long eaeli. Choose ana iiiifk- working- fnce of each. Find llie eentei' {(] in. from each end). Measure 15-8 in. each way from the center and mark across the working face of one piece and bottom of the other piece (a-a) and (a-a). Now set your marking gauge to halt J^ Exercise No. III. the thickness of the piece (7-8 in.) and mark the bottom of your cut as in Ex. II (b-b). Do not forget that the workinu- face of both pieces must be up. Therefore, the cut is mad^ on the working face of one piece and the bottom of the other. Proceed to saw and chisel out as in Ex. II. when, if accurateh done, the pieces will fit together perfectly making a cross with all four arms exactly the same length. You will use this joint often in furniture and can make the pieces cross at any angle by using the sliding T bevel set at the angle you desire for marking across the tops and b(jttoms of the pieces and the try stjuare for the edges. Accuracy is essential both as to dimensions and work. MORTISE AND TENON. The mortise and tenon are used more than any otlier kind of joint in furniture. Therefore great patience and care are justified in learning to make them nicely. When the end of one piece is to be joined to the side of another, the mortis" and tenon are almost always used. The mortise (No. 1) is an opening, square or oblong, to receive the tenon and mav go part way or all the way through. When part way it is called a "blind" mortise; Avhen all the Avay a "through" mor- tise. The tenon (No. 2). is a projection on the end of the other ])ieee Avhieh lits into the mortise. It generally has two shoulders, but may have three or four, made by cutting awav the sides. It should be about one-third the thickness of t1u^ piece. In furniture it is fastened with glue, and wher(^ advisable with a Avooden pin also. The objects of this exercise are that the pieces be straight and accurately squared to the measurements; that the tenon be exactly in the center of the joint; that the pieces be square to each other when joined; that the tenon fit the mortise exactly without squeezing; that the shoulders fit up to the cross pieces nicely and that when joined the two pieces be perfectly flush at the joint. The method is as follows : Square up two pieces to 1 1-2 in. x 3 1-2 in. X 12 in. long each, take one piece for the mortise piece, turn it on edge and find the middle. Measure 1 3-4 in. (^a-a i each Exercise No. IV. way from the middle and mark across Avith knife and tr\' square. As the tenon is to be one-third the thickness of the piece set your marking gauge 1-2 in. deep and mark a line parallel with the side betM^een these two lines (b-b) and (b-b), being careful not to run over the line. Turn around and mark other side of the mortise in the same way. You now have the mortise marked on one edge. To mark it exactly opposite on the other side, mark across the flat side of the piece very lightly at the end linos and across the other edge at these lines. This will give you the end lines on the other side. Mark the side lines with the gauge as before. Lay the piece aside and lake the tenon piece. Now, as your mortise piece is 3 1-2 in. wide, your tenon will have to be 3 1-2 in. long and you will want a little exti-a to smooth off the end, so better measure a Iritie over 3 1-2 in. from the end, the piece being on edge and mark across (c-c). From this line mark square across top and l)(»ttom sides. Also across the other edge. This gives tlie shoulder line for the tenon. Take the gauge, which is set at 1-2 in., and mark parallel Avith the flat sides from these shoulder lines to the end ''d-d) (d-d), and this will give the thickness i)f the tenon. Lay aside the pieee and put the mortise piece ill 1h(^ vise edge up. AVith yoiii- 1-4 in. chisel and mallet cut 20 your mortise part way through, then turn the piece over arul cut from the other side. Remember to keep the fiat side of the chisel towards the edge of the hole and leave a slight margin all the v.-ay round. When you have cut the mortise clear through in this way, take your 1-2 in. chisel and true up to the lines, the sides first and then the ends. See that all four sides of the mortise are straight through from side to side or the tenon will jam. Lay aside the piece and take tenon piece. Lay it flat side down and cut tenon exactly the same on both sides as you did the half tenon in Ex. II. Insert tenon through the mortise and plane off the end flush with the mortise piece. Now look carefully over your work and see if it fulfills all the objects of this exercise. Do it over until it does. Do not get discouraged. It is a mighty nice operation and Avhen you can make this joint properly you may be proud for it is a step beyond simple carpentering and Ix'longs to the Joiners' and Cabinet IMakers' art. PANELLING. Panelling is used in doors, the ends and backs of furni- ture, etc. It may be more or less ornamented with beading, moulding and so on. but in the best modern furniture all orna- ment is omitted and the panels absolutely plain. The objects of this exercise are to make a frame 13 in. x 17 1-2 in. x 1 3-4 in. thick with two sunken panels; that it shall lie perfectly flat when put together; be smooth and true at all joints and exact in dimensions. The method is as follows: Get out a piece which will finish to 1 3-4 in. x 3 1-2 in. x 60 in. Joint and sfiuare to required thickness, also square up one edge only. Set in the vise with the squared edge up. Set your gauge 1-2 in. deep and mark along the top edge 1-2 in. from and parallel with the side farthest from you. Then turn it around and mark other side. This will give you the Avidth of the rabbet (see end view No. 4). in Avhich the 3-4 in. sunken panel will slide. To cut this rabbet use your 1-2 in. rabbet plane and plow (cut) 1 in. deep. If you have a Stanley No. 45 or No. 55 it has a fence to guide it, but if you have only a wooden rabbet plane you must use a straight strip of wood to guide the plane. There are several ways of fastening this strip. The easiest way is to brad it on to your w^ork along the gauge line, but this leaves the brad holes. The best way is to take a strip a little longer than your work and fasten a block on each end of it which Avill drop down over the ends of your work, then wedge it tight at each end. In this case the strip must b(' stout enough, of course, not to bend as you plaup against it. When you have plowed an inch deep, turn your work around, move guide to other side, and with your 1-4 in- rabbet plane plow the other 1-i in. to be taken out, making the rabbet 3-4 in. wide. Be sure to plane square or the panel will not lie fiat. When plowed eut this piece into two pieces 18 in. long for the sides of the frame and three pieces 8 in. long for the top, bottom and middle. Plow one of these 8 in. pieces, which you intend to use for the middle bar, on the side oppo- site the one alreadj^ plowed, a?/ it will have a panel on each side of it (see No. 6). Now cut a tenon 1 in. long by 3-4 °