Class. Book. ki The Publishers and the Author will be grateful to any of the readers of this volume who will kindly call their attention to any errors of omission or of commis- sion that they may find therein. It is intended to make our publications standard works of study and reference, and, to that end, the greatest accuracy is sought. It rarely happens that the early editions of works of any size are free from errors ; but it is the endeavor of the Publishers to have them removed immediately upon being discovered, and it is therefore desired that the Author may be aided in his task of revision, from time to time, by the kindly criticism of his readers. JOHN WILEY & SONS. 43 & 45 East Nineteenth Street. WORKS OF WILLIAM KENT PUBLISHED BY JOHN WILEY & SONS. The Mechanical Engineers' Pocket-Book. A Reference Book of Rules, Tables, Data, and Formula?, for the Use of Engineers, Mechanics, and Students, xl + 1461 pages, 16mo, morocco, $5.00 net. Steam=Boiler Economy. A treatise on the Theory and Practice of Fuel Economy in the Operation of Steam-Boilers. xiv + 458 pages, 136 figures, 870, cloth, $4.00. THE MECHANICAL ENGINEERS' POCKET-BOOK. A REFERENCE-BOOK OF BULES, TABLES, DATA, AND FORMULA K< FOR THE, ,U$E OF ENGINEERS, MECHAJflGS^ AND STUDENTS. WILLIAM KENT, M.E., Sc.D., Consulting Engineer. Member Amer. Soc'y Mechl. Engrs. and Amer. Inst. Mining Engrs. EIGHTH EDITION, REWRITTEN. TOTAL ISSUE EIGHTY-ONE THOUSAND. XTbr A fTy^ OF THE Ns5ft/FF BO NEW YORK: JOHN WILEY & SONS. London: CHAPMAN & HALL, Limited. 1910. By tranafer from U.S. Tariff Board 1 .'* Copyright, 1895, 1902, 1910, BY WILLIAM KENT. Eighth Edition entered at Stationers* Hall TYPOGRAPHY BY PRESS OF Stanbopc lpres^ br aun worth & co. K.gilson company BOOKBINDERS AND PRINTERS boston. U.S.A. BROOKLYN, N. Y. PREFACE TO THE FIRST EDITION, 1895. More than twenty years ago the author began to follow the advice given by Nystrom: " Every engineer should make his own pocket-book, as he proceeds in study and practice, to suit his particular business." The manuscript pocket-book thus begun, however,. soon gave place to more modern means for disposing of the accumulation of engineering facts and figures, viz., the index ferum, 4 tlfe' ScVap-book, the collection of indexed envelopes, portfolios and boxes, ^the card catalogue, etc. Four years ago, at the request of the publishers, the labor was begun of selecting from this accumulated mass such matter as pertained to mechanical engineering, and of condensing, digesting, and arranging it in form for publication. In addition to this, -a careful examination was made of the transactions of engineering societies, and of the most important recent works on mechanical engineering, in order to fill gaps that might be left in the original collection, and insure that no important facts had been overlooked. Some ideas have been kept in mind during the preparation of the Pocket-book that will, it is believed, cause it to differ from other works of its class. In the first place it was considered that the field of mechani- cal engineering was so great, and the literature of the subject so vast, that as little space as possible should be given to subjects which especially belong to civil engineering. While the mechanical engineer must con- tinually deal with problems which belong properly to civil engineering, this latter branch is so well covered by Traut wine's " Civil Engineer's Pocket-book " that any attempt to treat it exhaustively would not only fill no " long-felt want," but would occupy space which should be given to mechanical engineering. Another idea prominently kept in view by the author has been that he would not assume the position of an " authority " in giving rules and formulae for designing, but only that of compiler, giving not only the name of the originator of the rule, where it was known, but also the volume and page from which it was taken, so that its derivation may be traced when desired. When different formulae for the same problem have been found they have been given in contrast, and in many cases examples have been calculated by each to show the difference between them. In some cases these differences are quite remarkable, as will be seen under Safety-valves and Crank-pins. Occasionally the study of these differences has led to the author's devising a new formula, in which case the deriva- tion of the formula is given. Much attention has been paid to the abstracting of data of experiments from recent periodical literature, and numerous references to other data are given. In this respect the present work will be found to differ from other Pocket-books. IV PREFACE. The author desires to express his obligation to the many persons who have assisted him in the preparation of the work, to manufacturers who have furnished their catalogues and given permission for the use of their tables, and to many engineers who have contributed original data and tables. The names of these persons are mentioned in their proper places in the text, and in all cases it has been endeavored to give credit to whom credit is due. The thanks of the author are also due to the following gentlemen who have given assistance in revising manuscript or proofs of the sections named: Prof. De Volson "Wood, mechanics and turbines; Mr. Frank Richards, compressed air; Mr. Alfred R. Wolff, windmills; Mr. Alex. C. Humphreys, illuminating gas; Mr. Albert E. Mitchell, loco- motives; Prof. James E. Denton, refrigerating-machinery; Messrs. Joseph Wetzler and Thomas W. Varley, electrical engineering; and Mr. Walter S. Dix, for valuable contributions on several subjects, and suggestions as to their treatment. William Kent. PREFACE TO THE EIGHTH EDITION. SEPTEMBER, 1910. During the first ten years following the issue of the first edition of this book, in 1895, the attempt was made to keep it up to date by the method of cutting out pages and paragraphs, inserting new ones in their places, by inserting new pages lettered a, b, c, etc., and by putting some new matter in an appendix. In this way the book passed to its 7th edition in October, 1904. After 50,000 copies had been printed it was found that the electro- typed plates were beginning to wear out, so that extensive resetting of type would soon be necessary. The advances in engineering practice also had been so great that it was evident that many chapters required to be entirely rewritten. It was therefore determined to make a thorough revision of the book, and to reset the type throughout. This has now been accomplished after four years of hard labor. The size of the book has increased over 300 pages, in spite of all efforts to save space by condensation and elision of much of the old matter and by resetting many of the tables and formulae in shorter form. A new style of type for the tables has been designed for the book, which is believed to be much more easily read than the old. The thanks of the author are due to many manufacturers who have fur- nished new tables of materials and machines, and to many engineers who have made valuable contributions and helpful suggestions. He is especially indebted to his son, Robert Thurston Kent, M.E., who has done the work of revising manufacturers' tables of materials and has done practically all of the revising of the subjects of Compressed Air, Fans and Blowers, Hoist- ing and Conveying, and Machine Shop. CONTENTS. (For Alphabetical Index see page 1417.) MATHEMATICS. Arithmetic. PAGE Arithmetical and Algebraical Signs 1 Greatest Common Divisor 2 Least Common Multiple 2 Fractions 2 Decimals 3 Table. Decimal Equivalents of Fractions of One Inch 3 Table. Products of Fractions expressed in Decimals 4 Compound or Denominate Numbers 5 Reduction Descending and Ascending 5 Decimals of a Foot Equivalent to Fractions of an Inch 5 Ratio and Proportion 6 Involution, or Powers of Numbers 7 Table. First Nine Powers of the First Nine Numbers 7 Table. First Forty Powers of 2 8 Evolution. Square Root 8 Cube Root 9 Alligation 9 Permutation 10 Combination 10 Arithmetical Progression 10 Geometrical Progression 11 Percentage, Profit and Loss, Efficiency 12 Interest 12 Discount 13 Compound Interest 13 Compound Interest Table, 3, 4, 5, and 6 per cent 14 Equation of Payments 14 Partial Payments 14 Annuities 15 Tables of Amount, Present Values, etc., of Annuities 15 Weights and Measures. Long Measure 17 Old Land Measure 17 Nautical Measure 17 Square Measure 18 Solid or Cubic Measure 18 Liquid Measure 18 The Miners' Inch 18 Apothecaries' Fluid Measure 18 Dry Measure 19 Shipping Measure 19 Avoirdupois Weight 19 Troy Weight 19 Apothecaries' Weight 20 To Weigh Correctly on an Incorrect Balance 20 Circular Measure 20 Measure of Time 20 V VI CONTENTS. PAGE Board and Timber Measure 20 Table. Contents in Feet of Joists, Scantlings, and Timber 21 French or Metric Measures 22 British and French Equivalents 22 Metric Conversion Tables 23 Compound Units of Pressure and Weight 27 of Water, Weight, and Bulk 28 of Air, Weight, and Volume 28 of Work, Power, and Duty 28 of Velocity 28 Wire and Sheet Metal Gauges 29 Twist-drill and Steel-wire Gauges 30 Circular-mil Wire Gauge 31 New U. S. Standard Wire and Sheet Gauge, 1893 31 Decimal Gauge 33 Algebra. Addition, Multiplication, etc 34 Powers of Numbers 34 Parentheses, Division 35 Simple Equations and Problems 35 Equations containing two or more Unknown Quantities 36 Elimination 36 Quadratic Equations 36 Theory of Exponents 37 Binomial Theorem 38 Geometrical Problems of Construction 38 of Straight Lines 38 of Angles 39 of Circles 40 of Triangles 42 of Squares and Polygons 42 of the Ellipse 46 of the Parabola 49 of the Hvperbola '. 50 of the Cycloid 51 of the Tractrix or Schiele Anti-friction Curve 51 of the Spiral 52 of Rings inside a Circle 52 of Arc of a Large Circle 52 of the Catenary . 53 of the Involute 53 of plotting Angles 54 Geometrical Propositions 54 Mensuration, Plane Surfaces. Quadrilateral, Parallelogram, etc 55 Trapezium and Trapezoid . 55 Triangles 55 Polygons. Table of Polygons 56 Irregular Figures 57 Properties of the Circle 58 Values of n and its Multiples, etc 58 Relations of arc, chord, etc 59 Relations of circle to inscribed square, etc 60 Formulas for a Circular Curve 60 Sectors and Segments 61 Circular Ring 61 The Ellipse 61 The Helix 62 The Spiral 62 Surfaces and Volumes of Similar Solids »* CONTENTS. Mensuration, Solid Bodies. PAGE Prism - 63 Pyramid 63 Wedge 63 Rectangular Prismoid 63 Cylinder . 63 Cone 63 Sphere 63 Spherical Triangle 64 Spherical Polygon 64 The Prismoid 64 The Prismoidal Formula 64 Polyedron 64 Spherical Zone 65 Spherical Segment 65 Spheroid or Ellipsoid 65 Cylindrical Ring 65 Solids of Revolution 65 Spindles 65 Frustrum of a Spheroid 65 Parabolic Conoid 66 Volume of a Cask 66 Irregular Solids 66 Plane Trigonometry. Solution of Plane Triangles 67 Sine, Tangent, Secant, etc 67 Signs of the Trigonometric Functions 68 Trigonometrical Formulae 69 Solution of Plane Right-angled Triangles 70 Solution of Oblique-angled Triangles 70 Analytical Geometry. Ordinates and Abscissas 71 Equations of a Straight Line, Intersections, etc 71 Equations of the Circle 72 Equations of the Ellipse 72 Equations of the Parabola r ........ . 73 Equations of the Hyperbola , 73 Logarithmic Curves 74 Differential Calculus. Definitions 74 Differentials of Algebraic Functions 75 Formulae for Differentiating 75 Partial Differentials 76 Integrals . . . . 76 Formulae for Integration 76 Integration between Limits 77 Quadrature of a Plane Surface 77 Quadrature of Surfaces of Revolution 78 Cubature of Volumes of Revolution 78 Second, Third, etc., Differentials 78 Maclaurin's and Taylor's Theorems 79 Maxima and Minima 79 Differential of an Exponential Function 80 Logarithms 80 Differential Forms which have Known Integrals . 81 Exponential Functions 81 Circular Functions ....;.... 82 The Cycloid 82 Integral Calculus 83 V1U CONTENTS. The Slide Rule. PAGE Examples solved by the Slide Rule 83 Logarithmic Ruled Paper. Plotting on Logarithmic Paper 85 Mathematical Tables. Formula for Interpolation 87 Reciprocals of Numbers 1 to 2000 '. 88 Squares, Cubes, Square Roots, and Cube Roots from 0.1 to 1600. . . 94 Squares and Cubes of Decimals a ; . 109 Fifth Roots and Fifth Powers 110 Circumferences and Areas of Circles Ill Circumferences of Circles in Feet and Inches' from 1 inch to 32 feet 11 inches in diameter \20 Areas of the Segments of a Circle 121 Lengths of Circular Arcs, Degrees Given 122 Lengths of Circular Arcs, Height of Arc Given 124 Spheres . . . . 125 Contents of Pipes and Cylinders, Cubic Feet and Gallons 127 Cylindrical Vessels, Tanks, Cisterns, etc 128 Gallons in a Number of Cubic Feet 129 Cubic Feet in a Number of Gallons 129 Square Feet in Plates 3 to 32 feet long and 1 inch wide 130 Capacities of Rectangular Tanks in Gallons 132 Number of Barrels in Cylindrical Cisterns and Tanks 133 Logarithms 134 Table of Logarithms 136 Hyperbolic Logarithms 163 Natural Trigonometrical Functions 166 Logarithmic Trigonometrical Functions 169 Materials. Chemical Elements 170 Specific Gravity and Weight of Materials 171 The Hydrometer 172 Metals, Properties of 174 Aluminum 174 Antimony 175 Bismuth 175 Cadmium 175 Copper 175 Gold 175 Iridium 175 Iron 175 Lead 175 Magnesium 176 Manganese 176 Mercury 176 Nickel 176 Platinum 176 Silver 176 Tin 176 Zinc 177 Miscellaneous Materials. Order of Malleability, etc., of Metals 177 Measures and Weights of Various Materials 177 Formulae and Table for Calculating Weight of Rods, Plates, etc .... 178 Commercial Sizes of Iron and Steel Bars 179 Weights of Iron Bars 180 of Iron and Steel Sheets 181 of Flat Rolled Iron 182 of Plate Iron 184 of Steel Blooms 185 CONTENTS. IX PAGE Sizes and Weights of Roofing Materials 186 Terra-cotta 186 Tiles 186 Tin Plates 187 Slates 189 Pine Shingles 189 Sky-light Glass 190 Weights of Various Roof-coverings 190 " Cast-iron Pipes or Columns 191 Weights and Thickness of Cast-iron Pipes 192 Safe Pressures on Cast-iron Pipe 194 Cast-iron Pipe Fittings 196 Standard Pipe Flanges 197 Straight-way Gate Valves 199 Forged Steel Flanges 200 Standard Hose Couplings 207 Standard Sizes of Welded Pipe 208 Wrought-iron Welded Tubes 209 Shelby Cold-drawn Tubing 210 Riveted Iron Pipes 211 Weight of Iron for Riveted Pipe 212 Spiral Riveted Pipe 212 Riveted Hydraulic Pipe ■ 212 Coiled Pipes , 214 Forged Steel Flanges for Riveted Pipe 214 Seamless Brass Tubing , 215, 216 Copper Tubing 216 Lead and Tin-lined Lead Pipe - 217 Wooden Stave Pipe 218 Weight of Copper Rods 218 Weight of Copper and Brass Wire and Plates 219 " " Sheet and Bar Brass 220 " " Aluminium Sheets and Bars 220 Whitworth Screw-threads 220 Screw-thread, U. S. Standard 221 Automobile Screws and Nuts 222 International Screw-thread 222 Limit-gauges for Screw-threads 223 Size of Iron for Standard Bolts 223 Sizes of Screw-threads for Bolts and Taps 224 Set Screws and Tap Screws • • • 225 Acme Screw-thread 226 Machine Screws, A.S.M.E. Standard 226 Standard Taps 227 Machine Screw Heads 228 Weight of Bolts with Heads 229 Round Head Rivets 229 Track Bolts 230 Washers 230 Weights of Cone-head Rivets 231 Sizes of Turnbuckles 231 Tinners' Rivets 232 Material Required per Mile of Railroad Track 232 Railway Spikes 233 Boat Spikes 233 Wrought Spikes 233 Cut Nails 234 Wood Screws 234 Lag Screws 234 Wire Nails 235, 236 Steel Wire, Size, Strength, etc 237 Galvanized Iron Telegraph Wire 238 Tests of Telegraph Wire 238 Specifications for Galvanized Iron Wire 239 Strength of Piano Wire 239 Plough-steel Wire 239 Copper Wire Table, Edison or Circular-mil Gauge 240 X CONTENTS. PAGE Insulated Wire 241 Copper Telegraph Wire 241 Stranded Copper Feed Wire 242 Rule for Resistance of Copper Wire 242 Wires of Different Metals . . '. '. . .'.'.'.'.'.'. '.'.'.'..* \ 243 Specirications for Copper Wire . . . , .' . . 243 Wire Ropes . . 244 Transmission or Haulage Rope ' . 245 Plough-steel Ropes 246 Lang Lay Rope . . . 246 Galvanized Iron Wire Rope 247 Cable Traction Ropes 247 Flat Wire Ropes 248 Galvanized Steel Cables 248 Steel Hawsers 249 Galvanized Steel-wire Strand 249 Notes on use of Wire Rope . '. 250 Locked Wire Rope ........ , 250 Chains and. Chain Cables 251 Sizes of Fire Brick 253 Weights of Logs, Lumber,, etc 254, 255 Fire Clay„ in Analysis 255 Refractoriness of American Fire-brick 255 Slag Bricks and Slag Blocks 256 Magnesia Bricks. 257 Asbestos , , 257 Strength of Materials. Stress and Strain 258 Elastic Limit ....." 259 Yield Point 259 Modulus of Elasticity 260 Resilience 260 Elastic Limit and Ultimate Stress 261 Repeated Stresses 261 Repeated Shocks 262 Stresses due to Sudden Shocks 263 Increasing Tensile Strength of Bars by Twisting 264 Tensile Strength 265 Measurement of Elongation 265 Shapes of Test Specimens ..." 266 Compressive Strength 267 Columns, Pillars, or Struts 269 Hodgkinson's Formula. Euler's Formula 269 Gordon's Formula. Rankine's Formula. . 270 Wrought-iron Columns 271 Built Columns ..;'..' 271 The Straight-line Formula 271 Working Strains in Bridge Members . 272 Strength of Cast-iron Columns 274 Safe Load on Cast-iron Columns 276 Strength of Brackets on Cast-iron Columns 277 Eccentric Loading of Columns 278 Moment of Inertia 279 Radius of Gyration . 279 Elements of Usual Sections 280 Transverse Strength . : 282 Formulge for Flexure of Beams 282 Safe Loads on Steel Beams . . . / 284 Beams of Uniform Strength :...... 286 Properties of Rolled Structural Shapes . 287 " Steel I Beams . . . 288 Spacing of Steel I Beams 291 Properties of Steel Channels 292 " " T Shapes 294 " '* Angles 295 " •' Z-bars . 299 CONTENTS. XI PAGE Dimensions of Z-bar Columns ; 300 Dimensions and Safe Load on Channel Columns 305 Bethlehem Special, Girder and H-beams 306 Torsional Strength 311 Elastic Resistance to Torsion 311 Combined Stresses 312 Stress due to Temperature 312 Strength of Flat Plates 313 Thickness of Flat Cast-iron Plates 313 Strength of Unstayed Flat Surfaces 314 Unbraced Heads of Boilers 314 Strength of Stayed Surfaces 315 Stresses in Steel Plating under Water Pressure 315 Spherical Shells and Domed Heads 316 Thick Hollow Cylinders under Tension 316 Thin Cylinders under Tension 317 Carrying Capacity of Steel Rollers and Balls 317 Resistance of Hollow Cylinders to Collapse 318 Collapsing Pressure of Tubes or Flues 319 Formula for Corrugated Furnaces 193 Hollow Copper Balls 322 Holding Power of Nails, Spikes, Bolts, and Screws 323 Cut versus Wire Nails 324 Strength of Wrought-iron Bolts 325, 326 Initial Strain on Bolts , 325 Stand Pipes and their Design , 327 Riveted Steel Water-pipes . ., 329 Kirkaldy's Tests of Materials . 330 Cast Iron. 330 Iron Castings 330 Iron Bars, Forgings, etc 330 Steel Rails and Tires r 331 ; Steel Axles, Shafts, Spring Steel 332 Riveted Joints . 333 Welds.. . . .'. ; 333 Copper, Brass, Bronze, etc . . . . 334 Wire-rope 334 Wire. 335 Ropes, Hemp, and Cotton . 335 Belting-Canvas ... 335 Stones, Brick, Cement 335 Wood 336 Tensile Strength of Wire 336 Watertown Testing-machine Tests 337 Riveted Joints , 337. Wrought-iron Bars, Compression Tests 1 . . 337 Steel Eye-bars 338 Wrought-iron Columns 338 Cold Drawn Steel 339 Tests of Steel Angles 340 Shearing Strength 340 Relation of Shearing to Tensile Strength 340 Strength of Iron and Steel Pipe 341 Threading Tests of Pipe 341 Old Tubes used as Columns 341 Methods of Testing Hardness of Metals 342 Holding Power of Boiler-tubes 342 Strength of Glass 343 Strength of Ice 344 Copper at High Temperatures 344 Strength of Timber ...;...... 344 Expansion of Timber 345 Tests of American Woods. 346 Shearing Strength of Woods 347 Strength of Brick, Stone, etc 347 "Flagging. 350 " " Lime and Cement Mortar 350. Xll CONTENTS. PAGE Moduli of Elasticity of Various Materials 351 Tests of Portland Cement 351 Factors of Safety 352 Properties of Cork 355 Vulcanized India- Rubber 356 Nickel 357 Aluminum, Properties and Uses 357 Alloys. Alloys of Copper and Tin, Bronze 360 Alloys of Copper and Zinc, Brass 362 Variation in Strength of Bronze 362 Copper-tin-zinc Alloys 363 Liquation, or Separation of Metals 364 Alloys used in Brass Foundries 366 Tobin Bronze 368 Copper-zinc-iron Alloys 369 Alloys of Copper, Tin and Lead 369 Phosphor Bronze 370 Aluminum Alloys 371 Alloys for Casting under Pressure 371 The Thermit Process 372 Caution as to Strength of Alloys 373 Alloys -of Aluminum, Silicon and Iron 374 Tungsten-aluminum Alloys 375 Aluminum-tin Alloys 375 Manganese Alloys 376 Manganese Bronze 377 German Silver 378 Copper-nickel Alloys 378 Alloys of Bismuth , 379 Fusible Alloys *« 380 Bearing Metal Alloys 380 Bearing Metal Practice, 1907 382 White Metal for Engine Bearings 382 Alloys containing Antimony 383 White-metal Alloys 383 Type-metal 384 Babbitt metals 384 Solders 385 Ropes and Cables. Strength of Hemp, Iron, and Steel Ropes 386 Rope for Hoisting or Transmission 386 Flat Ropes 387 Cordage, Technical Terms of , . 388 Splicing of Ropes 388 Cargo Hoisting 390 Working Loads for Manila Rope 390 Knots 391 Life of Hoisting and Transmission Rope 391 Efficiency of Rope Tackles 391 Splicing Wire Ropes 393 Springs. Laminated Steel Springs 394 Helical Steel Springs 395 Carrying Capacity of Springs 396 Elliptical Springs 399 Springs to Resist Torsional Force 399 Helical Springs for Cars, etc 400 Phosphor-bronze Springs 401 Chromium-Vanadium Spring Steel 401 Test of a Vanadium Steel Spring — 401 CONTENTS. Riveted Joints. PAGE Fairbairn's Experiments 401 Loss of Strength by Punching 401 Strength of Perforated Plates 402 Hand vs. Hydraulic Riveting 402 Formulas for Pitch of Rivets 404 Proportions of Joints 405 Efficiencies of Joints 405 Diameter of Rivets 406 Shearing Resistance of Rivet Iron and Steel 407 Strength of Riveted Joints 408 Riveting Pressures 412 Iron and Steel. Classification of Iron and Steel 413 Grading of Pig Iron 414 Manufacture of Cast Iron 414 Influence of Silicon Sulphur, Phos. and Mn on Cast Iron 415 Microscopic Constituents 416 Analyses of Cast Iron 416 Specifications for Pig Iron and Castings 418 Specifications for Cast-iron Pipe 419 Strength of Cast Iron 421, 427 Strength in relation to Cross-section 422 Shrinkage of Cast Iron 423 White Iron Converted into Gray 424 Mobility of Molecules of Cast Iron 424 Castings from Blast Furnace Metal . 425 Effect of Cupola Melting 425 Additions of Titanium, etc., to Cast Iron 426 " Semi-steel " 428 Permanent Expansion of Cast Iron by Heating 429 Mixture of Cast Iron with Steel 429 Bessemerized Cast Iron 429 Bad Cast Iron 429 Malleable Cast Iron 429 Design of Malleable Castings 433 Specifications for Malleable Iron 433 Strength of Malleable Cast Iron 434 Wrought Iron 435 Chemistry of Wrought Iron 436 Influence of Rolling on Wrought Iron 437 Specifications for Wrought Iron 437 Stay-bolt Iron 438 Tenacity of Iron at High Temperatures 439 Effect of Cold on Strength of Iron 440 Expansion of Iron by Heat 441 Durability of Cast Iron 441 Corrosion of Iron and Steel 442 Corrosion of Iron and Steel Pipes 443 Electrolytic Theory, and Prevention of Corrosion 444 Chrome Paints, Anti-corrosive 445 Corrosion Caused by Stray Electric Currents 446 Electrolytic Corrosion due to Overstrain 446 Preservative Coatings; Paints, etc 447 Inoxydation Processes, Bower-Barff , etc 448 Aluminum Coatings 449 Galvanizing 449 Sherardizing, Galvanizing by Cementation 450 Lead Coatings '. 450 Manufacture of Steel 451 Crucible, Bessemer and Open Hearth Steel 451 Steel. Relation between Chemical and Physical Properties 452 Electric Conductivity 453 Variation in Strength 454 XIV CONTENTS. PAGE Bending Tests of Steel 454 Effect of Heat Treatment and of Work 454 Hardening Soft Steel 455 Effect of Cold Rolling 455 Comparison of Full-sized and Small Pieces 455 Recalescence of Steel 455 Critical Point . 456 Metallography 456 Burning, Overheating, and Restoring Steel 457 Working Steel at a Blue Heat 458 Oil Tempering and Annealing 458 Brittleness due to Long-continued Heating 458 Influence of Annealing upon Magnetic Capacity 459 Treatment of Structural Steel 459 May Carbon be Burned out of Steel ? ., 461 Effect of Nicking a Bar 461 Specific Gravity 461 Welding of Steel 461 Occasional Failures 462 Segregation in Ingots and Plates 462 Endurance of Steel under Repeated Stresses 463 The Thermit Welding Process 463 Oxy-acetylene Welding and Cutting of Metals 464 Hydraulic Forging. . 464 Fluid-compressed Steel 464 Steel Castings 464 Crucible Steel 466 Effect of Heat on Grain 466 Heating and Forging 467 Tempering Steel 468 Kinds of Steel used for Different Purposes 469 High-speed Tool Steel 469 Manganese Steel 470 Chrome Steel 470 Nickel Steel 472 Aluminum Steel 472 Tungsten Steel 472 Copper Steel 475 Nickel- Vanadium Steel 475 Static and Dynamic Properties of Steel 476 Strength and Fatigue Resistance of Steels 477 Chromium-Vanadium Steel 478 Heat Treatment of Alloy Steels 479 Specifications for Steel ; 480 High-strength Steel for Shipbuilding 483 Fire-box Steel 484 Steel Rails 484 MECHANICS. Matter, Weight, Mass 487 Force, Unit of Force 488 Inertia • 488 Newton's Laws of Motion 488 Resolution of Forces 489 Parallelogram of Forces 489 Moment of a Force 490 Statical Moment, Stability 490 Stability of a Dam 491 Parallel Forces 491 Couples 491 Equilibrium of Forces 492 Center of Gravity 492 Moment of Inertia 493 Centers of Oscillation and Percussion 494 Center and Radius of Gyration .- 494 The Pendulum 496 CONTENTS. XV PAGE Conical Pendulum 496 Centrifugal Force 497 Velocity, Acceleration, Falling Bodies 497 Value of g 498 Angular Velocity 498 Height due to Velocity 499 Parallelogram of Velocities 499 Velocity due to Falling a Given Height 500 Mass, Force of Acceleration 501 Formulae for Accelerated Motion 501 Motion on Inclined Planes 502 Momentum, Vis- Viva 502 Work, Foot-pound 502 Fundamental Equations in Dynamics . 502 Power, Horse-power 503 Energy 503 Work of Acceleration 504 Work of Accelerated Rotation 504 Force of a Blow 504 Impact of Bodies 505 Energy of Recoil of Guns 506 Conservation of Energy 506 Sources of Energy 506 Perpetual Motion 507 Efficiency of a Machine 507 Animal-power, Man-power 507 Man-wheel, Tread Mills 508 Work of a Horse 508 Horse-gin 509 Resistance of Vehicles 509 Elements of Mechanics. The Lever 510 The Bent Lever 511 The Moving Strut 511 The Toggle-joint , 511 The Inclined Plane 512 The Wedge 512 The Screw 512 The Cam 512 The Pulley 513 Differential Pulley 513 Differential Windlass 514 Differential Screw 514 Wheel and Axle 514 Toothed-wheel Gearing 514 Endless Screw, Worm Gear . 514 Stresses in Framed Structures. Cranes and Derricks 515 Shear Poles and Guys 516 King Post Truss or Bridge 517 Queen Post Truss 517 Burr Truss 518 Pratt or Whipple Truss 518 Method of Moments 519 Howe Truss : 520 Warren Girder 520 Roof Truss 521 The Economical Angle 522 HEAT. Thermometers and Pyrometers 523 Centigrade and Fahrenheit degrees compared 524 Copper-ball Pyrometer 526 Thermo-electric Pyrometer 526 Temperatures in Furnaces 527 CONTENTS. PAGE „ ir's Fire-clay Pyrometer 528 Wiborgh Air Pyrometer 528 Mesure and Nouel's Pyrometer 529 Uehling and Steinbart Pyrometer 530 Air-thermometer 530 High Temperatures judged by Color 531 Boiling-points of Substances 532 Melting-points 532 Unit of Heat 532 Mechanical Equivalent of Heat 532 Heat of Combustion 533 Heat Absorbed by Decomposition 534 Specific Heat 534 Thermal Capacity of Gases 537 Expansion by Heat 538 Absolute Temperature, Absolute Zero 540 Latent Heat of Fusion 541 Latent Heat of Evaporation 542 Total Heat of Evaporation 542 Evaporation and Drying 542 Evaporation from Reservoirs 543 Evaporation by the Multiple System 543 Resistance to Boiling 543 Manufacture of Salt 543 Solubility of Salt 544 Salt Contents of Brines 545 Concentration of Sugar Solutions 545 Evaporating by Exhaust Steam 545 Drying in Vacuum 546 Driers and Drying 547 Design of Drying Apparatus 550 Humidity Table 551 Radiation of Heat 551 Black-body Radiation : 552 Conduction and Convection of Heat 553 Rate of External Conduction 554 Heat Conduction of Insulating Materials 555, 556 Heat Resistance, Reciprocal of Heat Conductivity 556 Steam-pipe Coverings 558 Transmission through Plates . . 561 Transmission in Condenser Tubes 563 Transmission of Heat in Feed-water Heaters 564 Transmission through Cast-iron Plates 565 Heating Water by Steam Coils 565 Transmission from Air or Gases to Water 566 Transmission from Flame to Water 567 Cooling of Air 568 Transmission from Steam or Hot Water to Air 569 Thermodynamics 572 Entropy 573 Reversed Carnot Cycle, Refrigeration 574 Principal Equations of a Perfect Gas 575 Construction of the Curve PV n = C 576 Temperature-Entropy Diagram of Water and Steam 576 PHYSICAL PROPERTIES OF GASES. Expansion of Gases 577 Boyle and Marriotte's Law 577 Law of Charles, Avogadro's Law 578 Saturation Point of Vapors 578 Law of Gaseous Pressure 578 Flow of Gases 579 Absorption by Liquids 579 Liquefaction of Gases, Liquid Air 579 AIR. Properties of Air 580 Afr-manorneter. 581 CONTENTS. XV11 PAGE Barometric Pressures 581 Pressure at Different Altitudes 582 Leveling by the Barometer and by Boiling Water 582 To find Difference in Altitude 582 Moisture in Atmosphere 583 Weight of Air and Mixtures of Air and Vapor 584, 586 Specific Heat of Air 587 Flow of Air. Flow of Air through Orifices 588 Flow of Air in Pipes 591 Effects of Bends in Pipe 593 Flow of Compressed Air 593 Tables of Flow of Air 594 Loss of Pressure in Pipes 595 Anemometer Measurements 596 Equalization of Pipes 597 Wind. Force of the Wind 597 Wind Pressure in Storms 598 Windmills 599 Capacity of Windmills 601 Economy of Windmills 601 Electric Power from Windmills 603 Compressed Air. Heating of Air by Compression 604 Loss of Energy in Compressed Air 604 Volumes and Pressures 605 Loss due to Heating 606 Horse-power Required for Compression 606 Work of Adiabatic Compression of Air 607 Compressed-air Engines 608 Compound Air-compression 609 Table for Adiabatic Compression 610 Mean Effective Pressures 610 Mean and Terminal Pressures 611 Air-compression at Altitudes 611 Popp Compressed-air System : 612 Small Compressed-air Motors 612 Efficiency of Air-heating Stoves 612 Efficiency of Compressed-air Transmission 613 Efficiency of Compressed-air Engines 613 Air-compressors 614 Requirements of Rock-drills 616 Steam Required to Compress 1 Cu. Ft. of Air 617 Compressed air for Pumping Plants 617 Compressed air for Hoisting Engines 618 Practical Results with Air Transmission 619 Effect of Intake Temperature 619 Compressed air Motors with Return Circuit 620 Intercoolers for Air-compressors 620 Centrifugal Air-compressors 620 High-pressure Centrifugal Fans 621 Test of a Hydraulic Air-compressor 622 Pneumatic Postal Transmission 624 Mekarski Compressed-air Tramways 624 Compressed Air Working Pumps in Mines 625 Compressed Air for Street Railways , 625 Fans and Blowers. Centrifugal Fans 626 Best Proportions of Fans 626 Pressure due to Velocity , 627 Experiments with Blowers 629 XV111 CONTENTS. PAGE Blast Area or Capacity Area 629 Quantity of Air Delivered 630 Efficiency of Fans and Positive Blowers 631 Capacity of Fans and Blowers 632 Table of Centrifugal Fans 632 Steel Pressure Blowers for Cupolas 633 Sturtevant Steel Pressure-blower 635 Effect of Resistance on Capacity of Fans 636 Sirocco Fans 636 Multivane Fans 638 Methods of Testing Fans 639 Efficiency of Fans 641 Diameter of Blast-pipes 643 Centrifugal Ventilators for Mines 644 Experiments on Mine Ventilators 645 Disk Fans 647 Efficiency of Disk Fans 648 Positive Rotary Blowers 649 Steam-jet Blowers „ 651 Blowing Engines 652 Steam-jet for Ventilation . 652 HEATING AND VENTILATION. Ventilation 653 Quantity of Air Discharged through a Ventilating Duct 655 Heating and Ventilating of Large Buildings 656 Standards for Calculating Heating Problems 658 Heating Value of Coal 658 Heat Transmission through Walls, etc 659 Allowance for Exposure and Leakage 660 Heating by Hot-air Furnaces 661 Carrying Capacity of Air-pipes 662 Volume of Air at Different Temperatures 663 Sizes of Pipes Used in Furnace Heating 663 Furnace Heating with Forced Air Supply 664 Rated Capacity of Boilers for House Heating 664 Capacity of Grate Surface 665 Steam Heating, Rating of Boilers 665 Testing Cast-iron Heating Boilers 667 Proportioning House Heating Boilers 667 Coefficient of Transmission in Direct Radiation 668 Heat Transmitted in Indirect Radiation 669 Short Rules for Computing Radiating Surface 669 Carrying Capacity of Steam Pipes in Low Pressure Heating 669 Proportioning Pipes to Radiating Surface 671 Sizes of Pipes in Steam Heating Plants 672 Resistance of Fittings 672 Removal of Air, Vacuum Systems 673 Overhead Steam-pipes 673 Steam-consumption in Car-heating 673 Heating a Greenhouse by Steam 673 Heating a Greenhouse by Hot Water 674 Velocity of Flow in Hot-water Heating 674 Hot-water Heating 674 Sizes of Pipe for Hot-water Heating 675 Sizes of Flow and Return Pipes 678 Heating by Hot-water, with Forced Circulation 678 Blower Svstem of Heating and Ventilating 678 Advantages and Disadvantages of the Plenum System 678 Heat Radiated from Coils in the Blower System 679 Test of Cast-iron Heaters for Hot-blast Work 680 Factory Heating by the Fan System 681 Artificial Cooling of Air 681 Capacities of Fans for Hot-blast Heating 682 Relative Efficiency of Fans and Heated Chimneys 683 Heating a Building to 70° F .. ..,..., •. • 683 CONTENTS. XIX ™ . PAGE Heating by Electricity 684 Mine-ventilation 685 ; Friction of Air in Underground Passages 685 Equivalent Orifices 686 WATER. Expansion of Water . . . . . 687 Weight of Water at Different Temperatures 687, 688 Pressure of Water due to its Weight 689, 690 Head Corresponding to Pressures 689 Buoyancy 690 Boiling-point 690 Freezing-point . 690 Sea-water . . -...=.- 690 Ice and Snow . .' 691 Specific Heat of Water ... . . . 691 Compressibility of Water ..-. . 691 Impurities- of Water .... . . . . .-. .-. 691 Causes of Incrustation 692 Means for Preventing Incrustation 692 •Analyses of Boiler-scale -..-...• 693 Hardness of Water 694 Purifying Feed-water 7\ 694 Softening Hard Water , 695 Hydraulics. Flow of Water. Formulae for Discharge through Orifices and Weirs 697 Flow of Water from Orifices ' 698 Flow in Open and Closed Channels 699 General Formulae for Flow 699 Chezy's Formula 699 Values of the Coefficient c . 699, 703 Table, Fall in Feet per mile, etc. 700 Values of Vr for Circular Pipes 701 Kutter's Formula 701 D'Arcy's Formula 704 Velocity of Water in Open Channels 704 Mean Surface and Bottom Velocities 704 Safe Bottom and Mean Velocities . 705 Resistance of Soil to Erosion 705 Abrading and Transporting Power of Water 705 Grade of Sewers 706 Flow of Water in a 20-inch Pipe 706 Table of Flow of Water in Circular Pipes 707-711 Short Formulae 710 Flow of Water in House-service pipes 712 Flow of Water through Nozzles 713 Loss of Head 714 Values of the Coefficient of Friction 715 Resistance at the Inlet of a Pipe 715 Flow of Water in Riveted Pipes 716 Cox's Formula 717 Exponential Formulae 718 Friction Loss in Clean Cast-iron Pipe 719 Approximate Hydraulic Formulae 720 Compound Pipes, and Pipes with Branches 720 Effect of Bend and Curves 721 Hydraulic Grade-line 721 Long Pipe Lines 721 Rifled Pipes for Conveying Oils 721 Loss of Pressure Caused by Valves, etc 721 Air-bound Pipes .. , 722 Vertical Jets 722 Water Delivered through Meters 722 ■ Fire Streams , 722 Water Hammer . . 722 XX CONTENTS. PAGE Price Charged for Water in Cities 722 Hydrant Pressures required with Different Lengths and Sizes of Hose 723 Friction Losses in Hose 725 Pump Inspection Table , 725 Rated Capacity of Steam Fire-engines 725 The Siphon . 726 Measurement of Flowing Water 727 Piezometer 727 Pitot Tube Gauge 727 Maximum and Mean Velocities in Pipes 727 The Venturi Meter 728 Measurement of Discharge by Means of Nozzles 728 Flow through Rectangular Orifices 729 Measurement of an Open Stream 729 Miners' Inch Measurements 730 Flow of Water over Weirs 731 Francis's Formula for Weirs 731 Weir Table , 732 Bazin's Experiments 733 The Cippoleti, or Trapezoidal Weir 733 Water-power. Power of a Fall of Water 734 Horse-power of a Running Stream 734 Current Motors 734 Bernoulli's Theorem 734 Maximum Efficiency of a Long Conduit 735 Mill-power 735 Value of Water-power 735 Water Wheels; Turbine Wheels. Water Wheels 737 Proportions of Turbines 737 Tests of Turbines 742 Dimensions of Turbines 743 Rating and Efficiency of Turbines 743 Rating Table for Turbines 746 Turbines of 13,500 H.P. each 747 The Fall-increaser for Turbines 747 Tangential or Impulse Water Wheel 748 The Pelton Water Wheel 748 Considerations in the Choice of a Tangential Wheel 749 Control of Tangential Water Wheels 750 Tangential Water-wheel Table 751 Amount of Water Required to Develop a given Horse- Power 753 Efficiency of the Doble Nozzle 753 Water Plants Operating under High Pressure 754 Formulae for Calculating the Power of Jet Water Wheels 754 The Power of Ocean Waves. Utilization of Tidal Power 756 Pumps. Theoretical Capacity of a Pump 757 Depth of Suction 757 The Deane Pump 758 Amount of Water Raised by a Single-acting Lift-pump 759 Proportioning the Steam-cylinder of a Direct-acting Pump 759 Speed of Water through Pipes and Pump-passages 759 Sizes of Direct-acting Pumps 759 Efficiency of Small Pumps 759 The Worthington Duplex Pump 760 Speed of Piston 760 Speed of Water through Valves 761 CONTENTS. XXI PAGE Boiler-feed Pumps - 761 Pump Valves 762 The Worthington High-duty Pumping Engine 762 The d'Auria Pumping Engine 762 A 72,000,000-Gallon Pumping Engine 762 The Screw Pumping Engine 763 Finance of Pumping Engine Economy 763 Cost of Pumping 1000 Gallons per minute 764 Centrifugal Pumps 764 Design of a Four-stage Turbine Pump 765 Relation of Peripheral Speed to Head 766 Tests of De Laval Centrifugal Pump 768 A High-duty Centrifugal Pump 770 Rotary Pumps 770 Tests of Centrifugal and Rotary Pumps 770 Duty Trials of Pumping Engines 771 Leakage Tests of Pumps 772 Notable High-duty Pump Records 774 Vacuum Pumps 775 The Pulsometer 775 Pumping by Compressed Air 776 The Jet Pump 776 The Injector 776 Air-lift Pump 776 Air-lifts for Deep Oil-wells 777 The Hydraulic Ram 778 Quantity of Water Delivered by the Hydraulic Ram 778 Hydraulic Pressure Transmission. Energy of Water under Pressure 779 Efficiency of Apparatus 780 Hydraulic Presses 781 Hydraulic Power in London 781 Hydraulic Riveting Machines : 782 Hydraulic Forging 782 Hydraulic Engine 783 FUEL. Theory of Combustion 784 Analyses of the Gases of Combustion 785 Temperature of the Fire 785 Classification of Solid Fuels 786 Classification of Coals 786 Analyses of Coals 787 Caking and Non-caking Coals 788 Cannel Coals 788 Rhode Island Graphitic Anthracite 788 Analysis and Heating Value of Coals 789 Approximate Heating Values 791 Tests of the U. S. Geological Survey 791 Lord and Haas's Tests 792 Sizes of Anthracite Coal 792 Space occupied by Anthracite 793 Bernice Basin, Pa., Coal 793 Connellsville Coal and Coke 793 Bituminous Coals of the United States 794 Western Lignites 796 Analysis of Foreign Coals 796 Sampling Coal for Analyses 797 Relative Value of Steam Coals 797 Calorimetric Tests of Coals 797 Purchase of Coal Under Specifications 799 Evaporative Power of Bituminous Coals 799 Weathering of Coal 800 Pressed Fuel , 801 XX11 CONTENTS. PAGE Coke . 801 Experiments in Coking 802 Coal Washing 802 Recovery of By-products in Coke Manufacture 802 Generation of Steam from the Waste Heat and Gases from Coke- ovens 803 Products of the Distillation of Coal 803 Wood as Fuel 804 Heating Value of Wood „ 804 Composition of Wood 805 Charcoal 805 Yield of Charcoal from a Cord of Wood 806 Consumption of Charcoal in Blast Furnaces 806 Absorption of Water and of Gases by Charcoal 806 Composition of Charcoals 807 Miscellaneous Solid Fuels 807 Dust-fuel — Dust Explosions 807 Peat or Turf 808 Sawdust as Fuel 808 Wet Tan-bark as Fuel 808 Straw as Fuel 808 Bagasse as Fuel in Sugar Manufacture 809 Liquid Fuel. Products of Distillation of Petroleum 810 Lima Petroleum 810 Value of Petroleum as Fuel 811 Fuel Oil Burners 812 Oil vs. Coal as Fuel 812 Alcohol as Fuel 813 Specific Gravity of Ethyl Alcohol 813 Vapor Pressures of Saturation of Alcohol and other Liquids 814 Fuel Gas. Carbon Gas 814 Anthracite Gas 815 Bituminous -Gas 816 Water Gas 817 Natural Gas in Ohio and Indiana 817 Natural Gas as a Fuel for Boilers -. 817 Producer-gas from One Ton of Coal 818 Proportions of Gas Producers and Scrubbers 819 Combustion of Producer-gas 819 Gas Producer Practice 820 Capacity of Producers 821 High Temperature Required for Production of C0 2 822 The Mond Gas Producer 822 Relative Efficiency of Different Coals in Gas-engine Tests 823 Use of Steam in Producers and Boiler Furnaces 824 Gas Fuel for Small Furnaces 824 Gas Analyses by Volume and by Weight 824 Blast-furnace Gas 825 Acetylene and Calcium Carbide. Acetvlene 825 Calcium Carbide 826 Acetylene Generators and Burners 826 The Acetylene Blowpipe 827 Illuminating Gas. Coal-gas 828 Water-gas 829 Analyses of Water-gas and Coal-gas 830 Calorific Equivalents of Constituents 830 Efficiency of a Water-gas Plant . , 830 CONTENTS. XX111 PAGE Space Required for a Water-gas Plant — .... 832 Fuel-value of Illuminating Gas 833 Flow of Gas in Pipes . . 834 Services for Lamps 834 STEAM. Temperature and Pressure 836 Total Heat 836 Latent Heat of Steam 836 Specific Heat of Saturated Steam 837 The Mechanical Equivalent of Heat 837 Pressure of Saturated Steam 837 Volume of Saturated Steam 837 Volume of Superheated Steam . 837 Specific Density of Gaseous Steam 838 Specific Heat of Superheated Steam 838 Regnault's Experiments '..".'.'. 838 Table of the Properties of Saturated Steam . 839 Table of the Properties of Superheated Steam 843 Flow of Steam. Napier's Approximate Rule 844 Flow of Steam through a Nozzle 844 Flow of Steam in Pipes 845 Table of Flow of Steam in Pipes 846 Carrying Capacity of Extra Heavy Steam Pipes 847 Flow of Steam in Long Pipes, Ledoux's Formula 847 Resistance to Flow by Bends, Valves, etc 848 Sizes of Steam-pipes for Stationary Engines 848 Sizes of Steam-pipes for Marine Engines 848 Proportioning Pipes for Minimum Loss by Radiation and Friction . . .849 Available Maximum Efficiency of Expanded Steam 850 Steam-pipes. Bursting-tests of Copper Steam-pipes 851 Failure of a Copper Steam-pipe 851 Wire-wound Steam-pipes 851 Materials for Pipes and Valves for Superheated Steam 851 Riveted Steel Steam-pipes 852 Valves in Steam-pipes 852 The Steam Loop 852 Loss from an Uncovered Steam-pipe 853 Condensation in an Underground Pipe Line 853 Steam Receivers in Pipe Lines . . . 853 Equation of Pipes 853 Identification of Power House Piping by Colors 854 THE STEAM-BOILER. The Horse-power of a Steam-boiler 854 Measures for Comparing the Duty of Boilers 855 Steam-boiler Proportions 855 Unit of Evaporation 855 Heating-surface . . . 856 Horse-power, Builders'. Rating . 857 Grate-surface 857 Areas of Flues 858 Air-passages Through Grate-bars 858 Performance of Boilers . . . 858 Conditions which Secure Economy 859 Air Leakage in Boiler Settings 859 Efficiency of a Boiler . . 860 Autographic C0 2 Recorders 860 Relation of Efficiency to Rate of Driving, Air Supply, etc 862 Tests of Steam-boilers . . 864 XXIV CONTENTS. PAGE Boilers at the Centennial Exhibition 864 High Rates of Evaporation 865 Economy Effected by Heating the Air 865 Maximum Boiler Efficiency with Cumberland Coal 865 Boilers Using Waste Gases 865 Rules for Conducting Boiler Tests 866 Heat Balance in Boiler Tests 872 Table of Factors of Evaporation 874 Strength of Steam-boilers. Rules for Construction 879 Shell-plate Formulae 880 Rules for Flat Plates 880 Furnace Formula?- 881 Material for Stays 882 Loads allowed on Stays 882 Girders 882 Tube Plates . < 882 Material for Tubes 883 Holding Power of Boiler Tubes 883 Iron versus Steel Boiler Tubes 883 Rules for Construction of Boilers in Merchant Vessels in U. S 884 Safe-working Pressures 887 Flat-stayed Surfaces 888 Diameter of Stay-bolts 888 Strength of Stays 888 Boiler Attachments, Furnaces, etc. Fusible Plugs 889 Steam Domes 889 Height of Furnace 889 Mechanical Stokers 889 The Hawley Down-draught Furnace 890 Under-feed Stokers 890 Smoke Prevention 890 Burning Illinois Coal without Smoke 892 Conditions of Smoke Prevention 893 Forced Combustion 894 Fuel Economizers 894 Thermal Storage 897 Incrustation and Corrosion 897 Boiler-scale Compounds 898 Removal of Hard Scale 900 Corrosion in Marine Boilers 900 Use of Zinc 901 Effect of Deposit on Flues 901 Dangerous Boilers 901 Safety-valves. Rules for Area of Safety-valves 902 Spring-loaded Safety-valves 904 The Injector. Equation of the Injector 906 Performance of Injectors 907 Boiler-feeding Pumps 908 Feed-water Heaters. Percentage of Saving Due to Use of Heaters 909 Strains Caused by Cold Feed-water 909 Calculation of Surface of Heaters and Condensers 910 Open vs. Closed Feed-water Heaters 911 Steam Separators. Efficiency of Steam Separators 911 CONTENTS. XXV Determination of Moisture in Steam. Steam Calorimeters 912 Coil Calorimeter 913 Throttling Calorimeters 913 Separating Calorimeters 914 Identification of Dry Steam 915 Usual Amount of Moisture in Steam 915 Chimneys. Chimney Draught Theory 915 Force or Intensity of Draught 916 Rate of Combustion Due to Height of Chimney 918 High Chimneys not Necessary „ 919 Height of Chimneys Required for Different Fuels 919 Protection of Chimney from Lightning 920 Table of Size of Chimneys 921 Some Tall Brick Chimneys 922 Stability of Chimneys 924 Steel Chimneys 925 Reinforced Concrete Chimneys 927 Sheet-iron Chimneys 928 THE STEAM ENGINE. Expansion of Steam 929 Mean and Terminal Absolute Pressures 930 Calculation of Mean Effective Pressure •. . 931 Mechanical Energy of Steam Expanded Adiabatically 933 Measures for Comparing the Duty of Engines 933 Efficiency, Thermal Units per Minute 934 Real Ratio of Expansion 935 Effect of Compression 935 Clearance in Low- and High-speed Engines 936 Cylinder-condensation 936 Water-consumption of Automatic Cut-off Engines 937 Experiments on Cylinder-condensation 937 Indicator Diagrams 938 Errors of Indicators 939 Pendulum Indicator Rig 939 The Manograph 939 The Lea Continuous Recorder , 940 Indicated Horse-power 940 Rules for. Estimating Horse-power 940 Horse-power Constants 941 Table of Engine Constants 942 To Draw Clearance on Indicator-diagram 944 To Draw Hyperbola Curve on Indicator-diagram 944 Theoretical Water Consumption 945 Leakage of Steam 946 Compound Engines. Advantages of Compounding 946 Woolf and Receiver Types of Engines 947 Combined Diagrams 949 Proportions of Cylinders in Compound Engines 950 Receiver Space 950 Formula for Calculating Work of Steam 951 Calculation of Diameters of Cylinders 952 Triple-expansion Engines 953 Proportions of Cylinders 953 Formulge for Proportioning Cylinders 953 Types of Three-stage Expansion Engines 956 Sequence of Cranks 956 Velocity of Steam through Passages 956 A Double-tandem Triple-expansion Engine 956 Quadruple-expansion Engines 956 XXVI CONTENTS. Steam-engine Economy. PAGE Economic Performance of Steam-engines 957 Feed-water Consumption of Different Types 957 Sizes and Calculated Performances of Vertical High-speed Engine . 959 The Willans Law, Steam Consumption at Different Loads 962 Relative Economy of Engines under Variable Loads 963 Steam Consumption of Various Sizes 963 Steam Consumption in Small Engines 964 Steam Consumption at Various Speeds 964 Capacity and Economy of Steam fire Engines 964 Economy Tests of High-speed Engines 965 Limitation of Engine Speed 966 British High-speed Engines 966 Advantage of High Initial and Low-back Pressure 967 Comparison of Compound and Single-cylinder Engines 968 Two-cylinder and Three-cylinder Engines 9"" The Lentz Compound Engine 9 Steam Consumption of Different Types of Engine 9 Steam Consumption of Engines with Superheated Steam 969 Efficiency of Non-condensing Compound Engines 971 Economy of Engines under Varying Loads 971 Effect of Water in Steam on Efficiency 972 Influence of Vacuum and Superheat on Steam Consumption 972 Practical Application of Superheated Steam 973 Performance of a Quadruple Engine < 974 Influence of the Steam-jacket 975 Best Economy of the Piston Steam Engine 977 Highest Economy of Pumping-engines 978 Sulphur-dioxide Addendum to Steam-engine 978 Standard Dimensions of Direct-connected Generator Sets 979 Dimensions of Parts of Large Engines 979 Large Rolling-mill Engines 980 Counterbalancing Engines 980 Preventing Vibrations of Engines 980 Foundations Embedded in Air 980 Most Economical Point of Cut-off 981 Type of Engine used when Exhaust-steam is used for Heating .... 981 Cost of Steam-power . . 981, 982 Cost of Coal for Steam-power 983 Relative Commercial Economy of Compound and Triple-expansion Engines 984 Power-plant Economics 984 Economy of Combination of Gas Engines and Turbines 986 Analysis of Operating Costs of Power-plants 987 Storing Steam Heat in Hot Water 987 Utilizing the Sun's Heat as a Source of Power 988 Rules for Conducting Steam-engine Tests 988 Dimensions of Parts of Engines. Cylinder 996 Clearance of Piston 996 Thickness of Cylinder 997 Cylinder Heads 998 Cylinder-head Bolts 999 The Piston . . 999 Piston Packing-rings 1000 Fit of Piston-rod 1001 Diameter of Piston-rods 1002 Piston-rod Guides 1002 The Connecting-rod 1003 Connecting-rod Ends 1005 Tapered Connecting-rods 1005 The Crank-pin 1005 Crosshead-pin or Wrist-pin 1009 The Crank-arm 1009 The Shaft, Twisting Resistance 1010 CONTENTS. XXV11 PAGE Resistance to Bending . * . . . . 1012 Equivalent Twisting Moment 1012 Fly-wheel Shafts 1013 Length of Shaft-bearings 1015 Crank-shafts with Center-crank and Double-crank Arms 1017 Crank-shaft with two Cranks Coupled at 90° 10 IS Crank-shaft with three Cranks at 120° 1019 Valve-stem or Valve-rod 1019 Size of Slot-link 1020 The Eccentric 1020 The Eccentric-rod 1020 Reversing-gear ' 1020 Current Practice in Engine Proportions, 1897 1021 Current Practice in Steam-engine Design, 1909 1022 Shafts and Bearings of Engines 1023 Calculating the Dimensions of Bearings 1024 Engine-frames or Bed-plates 1025 Fly-wheels. Weight of Fly-wheels 1026 Weight of Fly-wheels for Alternating-current Units 1028 Centrifugal Force in Fly-wheels 1029 Diameters for Various Speeds 1030 Strains in the Rims 1031 Arms of Fly-wheels and Pulleys ' . . . . 1032 Thickness of Rims 10^2 A Wooden Rim Fly-wheel 1033 Wire-wound Fly-wheels 1034 The Slide-valve. Definitions, Lap, Lead, etc 1034 Sweet's Valve-diagram 1036 The Zeuner Valve-diagram 1036 Port Opening, Lead, and Inside Lead 1089 Crank Angles for Connecting-rods of Different Lengths 1040 Ratio of Lap and of Port-opening to Valve-travel 1041 Relative Motions of Crosshead and Crank 1042 Periods of Admission or Cut-off for Various Laps and Travels 1042 Piston- valves 1043 Setting the Valves of an Engine 1043 To put an Engine on its Center , 1043 Link-motion 1044 The Walschaert Valve-gear 1046 Governors. Pendulum or Fly-ball Governors 1047 To Change the Speed of an Engine 1048 Fly-wheel or Shaft Governors 1048 The Rites Inertia Governor 1048 Calculation of Springs for Shaft-governors 1048 Condensers, Air-pumps, Circulating-pumps, etc. The Jet Condenser 1050 Quantity of Cooling water 1050 Ejector Condensers 1051 The Barometric Condensers 1051 The Surface Condenser 1051 Coefficient of Heat Transference in Condensers 1052 The Power Used for Condensing Apparatus . 1053 Vacuum, Inches of Mercury and Absolute Pressure 1053 Temperatures, Pressures and Volumes of Saturated Air 1054 Condenser Tubes . . 1054 Bimetallic Condenser Tubes ...:." 1055 Tube-plates 1055 Spacing of Tubes ; . . 1055 XXV111 CONTENTS. PAGE Air-pump 1055 Area through Valve-seats 1056 The Leblanc Condenser 1057 Circulating-pump 1057 Feed-pumps for Marine Engines 1057 An Evaporative Surface Condenser 1057 Continuous Use of Condensing Water 1058 Increase of Power by Condensers 1058 Advantage of High Vacuum in Reciprocating Engines 1059 The Choice of a Condenser 1059 Cooling Towers 1060 Tests of a Cooling Tower and Condenser 1061 Evaporators and Distillers 1061 Rotary Steam Engines — Steam Turbines. Rotary Steam Engines 1062 Impulse and Reaction Turbines 1062 The DeLaval Turbine 1062 The Zolley or Rateau Turbine 1062 The Parsons Turbine 1062 The Westinghouse Double-flow Turbine 1063 Mechanical Theory of the Steam Turbine 1063 Heat Theory of the Steam Turbine 1064 Velocity of Steam in Nozzles 1065 Speed of the Blades 1066 Comparison of Impulse and Reaction Turbines 1066 Loss due to Windage 1066 Efficiency of the Machine 1067 Steam Consumption of Turbines 1067 The Largest Steam Turbine 1068 Steam Consumption of Small Steam Turbines 1069 Low-pressure Steam Turbines 1069 Tests of a 15,000 K.W. Steam-engine Turbine Unit 1071 Reduction Gear for Steam Turbines 1071 Naphtha Engines — Hot-air Engines. Naphtha Engines 1071 Hot-air or Caloric Engines 1071 Test of a Hot-air Engine 1071 Internal Combustion Engines. Four-cycle and Two-cycle Gas-engines 1072 Temperatures and Pressures Developed 1072 Calculation of the Power of Gas-engines 1073 Pressures and Temperatures at End of Compression 1074 Pressures and Temperature at Release 1075 " " " after Combustion 1075 Mean Effective Pressures 1076 Sizes of Large Gas-engines 1076 Engine Constants for Gas-engines 1077 Rated Capacity of Automobile Engines 1077 Estimate of the Horse-power of a Gas-engine 1077 Oil and Gasoline Engines 1077 The Diesel Oil Engine 1078 The De La Vergne Oil Engine 1078 Alcohol Engines 1078 Ignition 1078 Timing 1079 Governing 1079 Gas and Oil Engine Troubles 1079 Conditions of Maximum Efficiency 1079 Heat Losses in the Gas-engine 1080 Economical Performance of Gas-engines 1080 Utilization of Waste Heat from Gas-engines 1081 Rules for Conducting Tests of Gas and Oil Engines 1081 contents. xxix locomotives. pagb Resistance of Trains 1084 Resistance of Electric Railway Cars and Trains 1086 Efficiency of the Mechanism of a Locomotive 1087 Adhesion 1087 Tractive Force 1087 Size of Locomotive Cylinders 1088 Horse-power of a Locomotive 1089 Size of Locomotive Boilers 1089 Wootten's Locomotive 1090 Grate-surface, Smokestacks, and Exhaust-nozzles 1091 Fire-brick Arches 1091 Economy of High Pressures 1092 Leading American Types . 1092 Classification of Locomotives 1092 Steam Distribution for High Speed 1093 Formulae for Curves 1093 Speed of Railway Trains 1094 Performance of a High-speed Locomotive 1094 Fuel Efficiency of American Locomotives 1095 Locomotive Link-motion 1095 Dimensions of Some American Locomotives 1096 The Mallet Compound Locomotive 1096 Indicated Water Consumption 1098 Indicator Tests of a Locomotive at High-speed 1098 Locomotive Testing Apparatus 1099 Weights and Prices 'of Locomotives 1100 Waste of fuel in Locomotives 1101 Advantages of Compounding 1101 Depreciation of Locomotives 1101 Average Train Loads 1101 Tractive Force of Locomotives, 1893 and 1905 1101 Superheating in Locomotives 1102 Counterbalancing Locomotives 1102 Narrow-gauge Railways 1103 Petroleum-burning Locomotives 1103 Fireless Locomotives 1 103 Self-propelled Railway Cars 1103 Compressed-air Locomotives 1104 Air Locomotives with Compound Cylinders 1105 SHAFTING. Diameters to Resist Torsional Strain 1106 Deflection of Shafting 1107 Horse-power Transmitted by Shafting 1108 Flange Couplings 1109 Effect of Cold Rolling 1109 Hollow Shafts 1109 Sizes of Collars for Shafting 1109 Table for Laying Gut Shafting 1110 PULLETS. Proportions of Pulleys 1111 Convexity of Pulleys 1112 Cone or Step Pulleys 1112 Burmester's Method for Cone Pulleys 1113 Speeds of Shafts with Cone Pulleys 1114 Speeds in Geometrical Progression 1114 BELTING. Theory of Belts and Bands 1115 Centrifugal Tension 1115 Belting Practice, Formulae for Belting 1116 Horse-power of a Belt one inch wide 1117 XXX CONTENTS. PAGE A. F. Nagle's Formula 1117 Width of Belt for Given Horse-power 1118 Belt Factors 1119 Taylor's Rules for Belting 1120 Barth's Studies on Belting 1123 Notes on Belting 1123 Lacing of Belts 1124 Setting a Belt on Quarter-twist. 1124 To Find the Length of Belt 1125 To Find the Angle of the Arc of Contact 1125 To Find the Length of Belt when Closely Rolled 1125 To Find the Approximate Weight of Belts 1125 Relations of the Size and Speeds of Driving and Driven Pulleys 1125 Evils of Tight Belts 1126 Sag of Belts 1126 Arrangements of Belts and Pulleys 1126 Care of Belts 1127 Strength of Belting 1127 Adhesion, Independent of Diameter 1127 Endless Belts 1 127 Belt Data 1127 Belt Dressing 1128 Cement for Cloth or Leather 1128 Rubber Belting 1128 Steel Belts 1129 Roller Chain and Sprocket Drives 1129 Belting versus Chain Drives 1132 A 350 H.P. Silent Chain Drive 1132 GEARING. Pitch, Pitch-circle, etc 1133 Diametral and Circular Pitch 1133 Diameter of Pitch-line of Wheels from 10 to 100 Teeth 1134 Ohordal Pitch 1 135 Proportions of Teeth 1 135 Gears with Short Teeth 1135 Formulae for Dimensions of Teeth 1136 Width of Teeth 1136 Proportion of Gear-wheels 1137 Rules for Calculating the Speed of Gears and Pulleys 1 137 Milling Cutters for Interchangeable Gears 1138 Forms of the Teeth. The Cycloidal Tooth 1138 The Involute Tooth 1140 Approximation by Circular Arcs 1142 Stepped Gears 1143 Twisted Teeth 1143 Spiral Gears 1 143 Worm Gearing 1143 The Hindley Worm 1144 Teeth of Bevel-wheels 1144 Annular and Differential Gearing 1145 Efficiency of Gearing 1146 Efficiency of Worm Gearing 1147 Efficiency of Automobile Gears 1148 Strength of Gear Teeth. Various Formulas for Strength 1148 Comparison of Formulae 1150 Raw-hide Pinions 1153 Maximum Speed of Gearing 1153 A Heavy Machine-cut Spur-gear 1153 Frictional Gearing 1154 Frictional Grooved Gearing 1154 CONTENTS. XXXi PAGE Power Transmitted by Friction Drives 1154 Friction Clutches 1 155 Coil Friction Clutches 1156 HOISTING AND CONVEYING. Working Strength of Blocks 1157 Chain-blocks 1157 Efficiency of Hoisting Tackle 1158 Proportions of Hooks 1 159 Iron versus Steel Hooks 1 159 Heavy Crane Hooks 1 159 Strength of Hooks and Shackles 1161 Power of Hoisting Engines 1 162 Effect of Slack Rope on Strain in Hoisting 1162 Limit of Depth for Hoisting 1162 Large Hoisting Records 1 163 Pneumatic Hoisting 1163 Counterbalancing of Winding-engines 1163 Cranes. Classification of Cranes 1165 Position of the Inclined Brace in a Jib Crane 1166 Electric Overhead Traveling Cranes . 1166 Power Required to Drive Cranes 1166 Dimensions, Loads and Speeds of Electric Cranes 1167 Notable Crane Installations 1168 Electric versus Hydraulic Cranes 1168 A 150-ton Pillar Crane 1168 Compressed-air Traveling Cranes 1168 Power Required for Traveling Cranes and Hoists 1169 Lifting Magnets 1169 Telpherage 1171 Coal-handling Machinery. Weight of Overhead Bins 1172 Supply-pipes from Bins 1172 Types of Coal Elevators 1172 Combined Elevators and Conveyors 1172 Coal Conveyors 1173 Horse-power of Conveyors 1173 Weight of Chain and of Flights 1174 Bucket, Screw, and Belt Conveyors 1175 Capacity of Belt Conveyors 1175 Belt Conveyor Construction 1176 Horse-power to Drive Belt Conveyors 1176 Relative Wearing Power of Conveyor Belts 1177 Wire-rope Haulage. Self-acting Inclined Plane 1177 Simple Engine Plane . . . 1178 Tail-rope System 1178 Endless Rope System 1178 Wire-rope Tramways . 1179 Stress in Hoisting-ropes on Inclined Planes 1179 An Aerial Tramway 21 miles long 1180 Formulae for Deflection of a Wire Cable 1180 Suspension Cableways and Cable Hoists 1181 Tension Required to Prevent Wire Slipping on Drums 1182 Taper Ropes of Uniform Tensile Strength 1183 WIRE-ROPE TRANSMISSION. Working Tension of Wire Ropes 1183 Breaking Strength of Wire Ropes 1184 Sheaves for Wire-rope Transmission 1184 XXX11 CONTENTS. 1, PAGE Bending Stresses of Wire Ropes 1 184 Horse-power Transmitted 1185 Diameters of Minimum Sheaves 1186 Deflections of the Rope : 1187 Limits of Span 1187 Long-distance Transmission 1188 Inclined Transmissions 1188 Bending Curvature of Wire Ropes 1188 ROPE DRIVING. Formulae for Rope Driving 1189 Horse-power of Transmission at Various Speeds 1191 Sag of the Rope between Pulleys 1191 Tension on the Slack Part of the Rope 1192 Data of Manila Transmission Rope 1193 Miscellaneous Notes on Rope-driving 1193 Cotton Ropes 1194 FRICTION AND LUBRICATION. Coefficient of Friction 1194 Rolling Friction : 1194 Friction of Solids 1195 Friction of Rest 1195 Laws of Unlubricated Friction 1195 Friction of Tires Sliding on Rails 1195 Coefficient of Rolling Friction . 1195 Laws of Fluid Friction 1196 Angles of Repose of Building Materials 1196 Coefficient of Friction of Journals 1196 Friction of Motion 1197 Experiments on Friction of a Journal 1197 Coefficients of Friction of Journal with Oil Bath 1197, 1199 Coefficients of Friction of Motion and of Rest 1198 Value of Anti-friction Metals 1199 Cast-iron for Bearings 1199 Friction of Metal Under Steam-pressure 1200 Morin's Laws of Friction 1200 Laws of Friction of well-lubricated Journals 1201 Allowable Pressures on Bearing-surface 1203 Oil-pressure in a Bearing 1204 Friction of Car-journal Brasses 1204 Experiments on Overheating of Bearings 1205 Moment of Friction and Work of Friction 1205 j Tests of Large Shaft Bearings 1206 Clearance between Journal and Bearing 1206 Allowable Pressures on Bearings 1206 Bearing Pressures for Heavy Intermittent Loads 1207 Bearings for Very High Rotative Speed 1208 Thrust Bearings in Marine Practice 1208 Bearings for Locomotives • 1208 Bearings of Corliss Engines 1208 Temperature of Engine Bearings 1209 Pivot Bearings 1209 The Schiele Curve 1209 Friction of a Flat Pivot-bearing 1209 Mercury-bath Pivot 1209 Ball Bearings, Roller Bearings, etc • 1210 Friction Rollers 1210 Conical Roller Thrust Bearings 1211 The Hyatt Roller Bearing 1211 Notes on Ball Bearings 1212 Saving of Power by use of Ball Bearings 1214 Knife-edge Bearings 1214 Friction of Steam-engines 1215 1 Distribution of the Friction of Engines 1215: contents. xxxiii Friction Brakes and Friction Clutches. PAGE Friction Brakes 1216 Friction Clutches - 1216 Magnetic and Electric Brakes 1217 Design of Band Brakes *. 1217 Friction of Hydraulic Plunger Packing 1217 Lubrication. Durability of Lubricants 1218 Qualifications of Lubricants 1219 Examination of Oils 1219 Specifications for Petroleum Lubricants 1219 Penna. R. R. Specifications 1220 Grease Lubricants 1221 Testing Oil for Steam Turbines 1221 Quantity of Oil to run an Engine 1221 Cylinder Lubrication 1222 Soda Mixture for Machine Tools 1223 Water as a Lubricant 1223 Acheson's Deflocculated Graphite 1223 Solid Lubricants 1223 Graphite, Soapstone, Metaline 1223 THE FOUNDRY. Cupola Practice 1224 Melting Capacity of Different Cupolas 1225 Charging a Cupola 1225 Improvement of Cupola Practice 1226 Charges in Stove Foundries 1227 Foundry Blower Practice . . 1227 Results of Increased Driving 1229 Power Required for a Cupola Fan 1230 Utilization of Cupola Gases 1230 Loss of Iron in Melting 1230 Use of Softeners 1230 Weakness of Large Castings 1230 Shrinkage of Castings 1231 Growth of Cast Iron by Heating 1231 Hard Iron due to Excessive Silicon 1231 Ferro Alloys for Foundry Use 1232 Dangerous Ferro-silicon 1232 Quality of Foundry Coke 1232 Castings made in Permanent Cast-iron Molds 1232 Weight of Castings from Weight of Pattern 1233 Molding Sand 1233 Foundry Ladles , 1234 THE MACHINE SHOP. Speed of Cutting Tools 1235 Table of Cutting Speeds 1235 Spindle Speeds of Lathes 1236 Rule for Gearing Lathes 1236 Change-gears for Lathes 1237 . Quick Change Gears 1237 Metric Screw-threads . • 1238 Cold Chisels 1238 Setting the Taper in a Lathe 1238 Tavlor's Experiments on Tool Steel * . 1238 Proper Shape of Lathe Tool 1238 Forging and Grinding Tools 1240 Best Grinding Wheel for Tools 1240 Chatter 1241 Use of Water on Tool 1241 Interval between Grindings 1241 Effect of Feed and Depth of Cut on Speed 1241 XXXIV CONTENTS. PAGE Best High Speed Tool Steel — Heat Treatment 1242 Best Method of Treating Tools in Small Shops 1243 Quality of Different Tool Steels 1243 Parting and Thread Tools 1243 Durability of Cutting Tools 1243 Economical Cutting Speeds 1243- 1245 New High Speed Steels, 1909 1246 Use of a Magnet to Determine Hardening Temperature 1246 Case-hardening, Cementation, Harveyizing 1246 Change of Shape due to Hardening and Tempering 1247 Milling Cutters 1247 Teeth of Milling Cutters 1247 Keyways in Milling Cutters 1248 Power Required for Milling 1249 Extreme Results with Milling Machines 1249 Speed of Cutters 1250 Typical Milling Jobs 1251 Milling with or against Feed 1252 Modern Milling Practice 1252 Lubricant for Milling ^utters 1252 Milling-machine vs. Planer 1252 Drills, Speed of Drills • 1253 High-speed Steel Drills 1253 Power Required to Drive High-speed Drills 1253 Extreme Results with Radial Drills , 1254 Experiments on Twist Drills 1254 Resistance Overcome in Cutting Metal 1256 Heavy Work on a Planer 1256 Horse-power to run Lathes 1256-1260 Power required for Machine Tools 1256-1260 Power used by Machine Tools 1258 Size of Motors for Machine Tools 1260 Horse-power Required to Drive Shafting 1261 Power used in Maehine-shops 1261 Power Required to Drive Machines in Groups 1262 Abrasive Processes. The Cold Saw 1262 Reese's Fusing-disk 1262 Cutting Stone with Wire 1262 The Sand-blast 1262 Emery-wheels 1263-1267 Grindstones 1264-1268 Various Tools and Processes. Efficiency of a Screw 1268 Tap Drills 1269 Efficiency of Screw Bolts 1270 Efficiency of a Differential Screw 1270 Taper Bolts, Pins, Reamers, etc 1270 Morse Tapers 1271 The Jarno Taper 1271 Punches, Dies, Presses 1272 Clearance between Punch and Die 1272 Size of Blanks for Drawing-press 1272 Pressure of Drop-press 1273 Flow of Metals 1273 Forcing and Shrinking Fits 1273 Shaft Allowances for Electrical Machinery 1274 Running Fits 1274 Force Required to Start Force and Shrink Fits 1275 Proportioning Parts of Machines in Series 1276 Keys for Gearing, etc 1276 Holding-power of Set-screws 1278 Holding-power of Keys 1279 CONTENTS. XXXV DYNAMOMETERS. PAGE Traction Dynamometers 1280 The Prony Brake 1280 The Alden Dynamometer 1281 Capacity of Friction-brakes 1281 Transmission Dynamometers 1282 ICE MAKING OR REFRIGERATING MACHINES. Operations of a Refrigerating-Machine 1283 Pressures, etc., of Available Liquids 1284 Properties of Ammonia and Sulphur Dioxide Gas 1285 Solubility of Ammonia 1288 Properties of Saturated Vapors 1288 Heat Generated by Absorption of Ammonia 1288 Cooling Effect, Compressor Volume and Power Required, with different Cooling Agents 1289 Ratios of Condenser, Mean Effective, and Vaporizer Pressures. . . . 1289 Properties of Brine used to absorb Refrigerating Effect 1290 Chloride-of-calcium Solution 1290 Ice-melting Effect 1291 Ether-machines 1291 Air-machines 1291 Carbon Dioxide Machines 1292 Methyl Chloride Machines 1292 Sulphur-dioxide Machines s 1292 Machines Using Vapor of Water 1292 Ammonia Compression-machines 1292 Dry, Wet and Flooded Systems 1292 Ammonia Absorption-machines 1293 Relative Performance of Compression and Absorption Machines . . 1294 Efficiency of a Refrigerating-machine 1295 Cylinder-heating 1296 Volumetric Efficiency 1296 Pounds of Ammonia per Ton of Refrigeration 1297, 1298 Mean Effective Pressure, and Horse-power 1297 The Voorhees Multiple Effect Compressor 1297 Size and Capacities of Ammonia Machines 1299 Piston Speeds and Revolutions per Minute 1300 Condensers for Refrigerating-machines 1300 Cooling Tower Practice in Refrigerating Plants 1301 Test Trials of Refrigerating-machines 1302 Comparison of Actual and Theoretical Capacity 1302 Performance of Ammonia Compression-machines 1303 Economy of Ammonia Compression-machines 1304 Form of Report of Test 1306 Temperature Range 1306 Metering the Ammonia 1307 Performance of Ice-making Machines 1307 Performance of a 75-ton Refrigerating-machine 1309, 1311 Ammonia Compression-machine.. Results of Tests 1312 Performance of a Single-acting Ammonia Compressor 1312 Performance of Ammonia Absorption-machine 1312 Means for Applying the Cold 1314 Artificial Ice-manufacture 1314 Test of the New York Hygeia Ice-making Plant 1315 An Absorption Evaporator Ice-making System 1315 Ice-making with Exhaust Steam 1316 Tons of Ice per Ton of Coal 1316 Standard Ice Cans or Molds 1316 MARINE ENGINEERING Rules for Measuring and Obtaining Tonnage of Vessels 1316 The Displacement of a Vessel 1317 Coefficient of Fineness 1317 Coefficient of Water-lines 1317 XXXVI CONTENTS. PAGE Resistance of Ships 1317 Coefficient of Performance of Vessels 1318 Defects of the Common Formula for Resistance 1318 Rankine's Formula 1 319 E. R. Mumford's Method . Dr. Kirk's Method. 1319 1320 1320 To find the I.H.P. from the Wetted Surface Relative Horse-power required for Different Speeds of Vessels i*m Resistance per Horse-power for Different Speeds ' ' ' io 2 i Estimated Displacement, Horse-power, etc., of Steam-vessels ' ' 1322 Speed of Boats with Internal Combustion Engines '.".':'. 1322 The Screw-propeller Pitch and Size of Screw 1324 Propeller Coefficients 1325 Efficiency of the Propeller 1326 Pitch-ratio and Slip for Screws of Standard Form 1326 Table for Calculating Dimensions of Screws 1327 Marine Practice Dimensions and Performance of Notable Atlantic Steamers 1328 Relative Economv of Turbines and Reciprocating Engines 1328 Marine Practice, 1901 1329 Comparison of Marine Engines, 1872, 1881, 1891, 1901 1329 Turbines and Boilers of the " Lusitania " 1330 Performance of the " Lusitania," 1908 - 1330 Relation of Horse-power to Speed 1331 Reciprocating Engines with a Low-pressure Turbine 1331 The Paddle-wheel Paddle-wheels with Radial Floats 1331 Feathering Paddle-wheels 1331 Efficiency of Paddle-wheels 1332 Jet Propulsion Reaction of a Jet 1332 CONSTRUCTION OF BUILDINGS Foundations Bearing Power of Soils 1333 Bearing Power of Piles 1334 Safe Strength of Brick Piers 1334 Thickness of Foundation Walls 1334 Masonry Allowable Pressures on Masonry 1334 Crushing Strength of Concrete , . 1334 Beams and Girders Safe Loads on Beams 1335 Maximum Permissible Stresses in Structural Materials 1335 Safe Loads on Wooden Beams 1336 Walls Thickness of Walls of Buildings 1336 Walls of Warehouses, Stores, Factories, and Stables 1337 Floors, Columns and Posts Strength of Floors, Roofs, and Supports 1337 Columns and Posts 1337 Fireproof Buildings 1338 Iron and Steel Columns 1338 Lintels, Bearings, and Supports 1338 CONTENTS. XXXV11 PAGE Strains on Girders and Rivets 1338 Maximum Load on Floors 1339 Strength of Floors 1339 Mill Columns 1341 Safe Distributed Loads on Southern-pine Beams 1341 Maximum Spans for 1, 2 and 3 inch Plank 1342 Approximate Cost of 31ill Buildings 1342 ELECTRICAL ENGINEERING C. G. S. System of Physical Measurement 1344 Practical Units used in Electrical Calculations 1345 Relations of Various Units 1346 Units of the Magnetic Circuit 1346 Equivalent Electrical, and Mechanical Units 1347 Permeability 1348 Analogies between Flow of Water and Electricity 1348 Electrical Resistance Laws of Electrical Resistance 1349 Electrical Conductivity of Different Metals and Alloys 1349 Conductors and Insulators 1350 Resistance Varies with Temperature 1350 Annealing 1351 Standard of Resistance of Copper Wire 1351 Direct Electric Currents Ohm's Law 1351 Series and Parallel or Multiple Circuits 1352 Resistance of Conductors in Series and Parallel 1352 Internal Resistance 1353 Power of the Circuit 1353 Electrical, Indicated, and Brake Horse-power 1353 Heat Generated by a Current 1354 Heating of Conductors 1354 Heating of Coils 1355 Fusion of Wires 1355 Allowable Carrying Capacity of Copper Wires 1355 Underwriters' Insulation • 1355 Drop of Voltage in Wires Carrying Allowed Currents 1356 Wiring Table for Motor Service 1356 Copper-wire Table 1357, 1358 Electric Transmission, Direct-Currents Section of Wire Required for a Given Current 1359 Weight of Copper for a Given Power 1359 Short-circuiting 1360 Economy of Electric Transmission 1360 Wire Table for 110, 220, 500, 1000, and 2000 volt Circuits 1360 Efficiency of Electric Systems 1361 Resistances of Pure Aluminium Wire 1362 Systems of Electrical Distribution 1363 Table of Electrical Horse-powers 1364 Cost of Copper for Long-distance Transmission 1365 Electric Railways Electric Railway Cars and Motors 1366 A 4000-H.P. Electric Locomotive 1366 Electric Lighting. — Ilhimination Illumination 1367 Terms, Units, Definitions 1367 Relative Color Values of Illuminants 1367 Relation of Illumination to Vision 1367 XXXV111 CONTENTS. _^ PAGE Arc Lamps , 1368 Illumination by Arc Lamps at Different Distances 1368 Data of Some Arc Lamps 1369 Watts per Square Foot Required for Arc Lighting 1369 The Mercury Vapor Lamp 1369 Incandescent Lamps 1370 Rating of Incandescent Lamps 1370 Incandescent Lamp Characteristics 1370 Variation in Candle-power Efficiency and Life 1371 Performance of Tantalum and Tungsten Lamps 1372 Specifications for Lamps 1372 Special Lamps 1372 Nernst Lamp 1372 Cost of Electric Lighting 1373 Electric Welding 1374 Electric Heaters 1375 Electric Furnaces " 1376 Silundum 1377 Electric Batteries Description of Storage-batteries or Accumulators 1378 Sizes and Weights of Storage-batteries 1379 Efficiency of a Storage Cell 1380 Rules for Care of Storage-batteries .* 1380 Electrolysis 1381 Electro-chemical Equivalents 1382 The Magnetic Circuit Lines and Loops of Force '. 1383 Values of B and H 1384 Tractive or Lifting Force of a Magnet 1384 Determining the Polarity of Electro-magnets 1385 Determining the Direction of a Current 1385 Dynamo-electric Machines Kinds of Machines as regards Manner of Winding 1385 Moving Force of a Dynamo-electric Machine 1386 Torque of an Armature 1386 Torque, Horse-power and Revolutions 1386 Electro-motive Force of the Armature Circuit 1386 Strength of the Magnetic Field 1387 Alternating Currents Maximum, Average and Effective Values 1388 Frequency 1388 Inductance 1389 Capacity 1389 Power Factor 1389 Reactance, Impedance, Admittance 1390 Skin Effect 1390 Ohm's Law Applied to Alternating Current Circuits 1390 Impedance Polygons 1390 Self-inductance of Lines and Circuits 1393 Capacity of Conductors 1394 Single-phase and Polyphase Currents 1394 Measurement of Power in Polyphase Circuits 1395 Alternating Current Circuits Calculation of Alternating Current Circuits 1396 Relative Weight of Copper Required in Different Systems 1398 Rule for Size of Wires for Three-phase Transmission Lines 1398 Notes on High-tension Transmission 1398 CONTENTS. XXXIX Transformers, Converters, etc. PAGE Transformers 1400 Converters 1401 Mercury Arc Rectifiers . . 1401 Electric Motors Classification of Motors 1401 The Auxiliary-pole Type of Motors 1402 Speed of Electric Motors 1403 Speed Control of Motors. Rheostats 1404 Selection of Motors for Different Kinds of Service 1405 The Electric Drive in the Machine Shop 1407 Choice of Motors for Machine Tools 1407 Alternating Current Motors Synchronous Motors 1408 Induction Motors 1409 Induction Motor Applications 1409 Alternating Current Motors for Variable Speed 1412 Sizes of Electric Generators and Motors Direct-connected Engine-driven Generators 1412 Belt-driven Generators 1412 Belt-driven Motors 1413 Belt-driven Alternators 1413 Machines with Commutating Poles 1413 Small Engine-driven Alternators 1414 Railway Motors 1414 Small Polyphase, Single-phase, and Direct-current Motors 1415 Symbols Used in Electrical Diagrams 1416 NAMES AND ABBREVIATIONS OF PERIODICALS AND TEXT-BOOKS FREQUENTLY REFERRED TO IN THIS WORK. Am. Mach. American Machinist. App. Cyl. Mech. Appleton's Cyclopaedia of Mechanics, Vols. I and II. Bull. I. & S. A. Bulletin of the American Iron and Steel Association. Burr's Elasticity and Resistance of Materials. Clark, R. T. D. D. K. Clark's Rules, Tables, and Data for Mechanical En- gineers. Clark, S. E. D. K. Clark's Treatise on the Steam-Engine. Col. Coll. Qly. Columbia College Quarterly. El. Rev. Electrical Review. El. World. Electrical World and Engineer. Engg. Engineering (London). Eng. News. Engineering News. Eng. Rec. Engineering Record. Engr. The Engineer (London). Fairbairn's Useful Information for Engineers. Flynn's Irrigation Canals and Flow of Water. Indust. Eng. Industrial Engineering. Jour. A. C. I. W. Journal of American Charcoal Iron Workers' Association. Jour. Ass. Eng. Soc. Journal of the Association of Engineering Societies. Jour. F. I. Journal of the Franklin Institute. Kapp's Electric Transmission of Energy. Lanza's Applied Mechanics. Machy. Machinery. Merriman's Strength of Materials. Modern Mechanism. Supplementary volume of Appleton's Cyclopaedia of Mechanics. Peabody's Thermodynamics. Proc. A. S. H. V. E. Proceedings Am. Soc'y of Heating and Ventilating Engineers. Proc. A. S. T. M. Proceedings Amer. Soc'y for Testing Materials. Proc. Inst. C. E. Proceedings Institution of Civil Engineers (London). Proc. Inst. M. E. Proceedings Institution of Mechanical Engineers (Lon- don). Proceedings Engineers' Club of Philadelphia. Rankine, S. E. Rankine's The Steam Engine and- other Prime Movers. Rankine's Machinery and Millwork. Rankine, R. T. D. Rankine's Rules, Tables, and Data. Reports of U. S. Iron and Steel Test Board. Reports of U. S. Testing Machine at Watertown, Massachusetts. Rontgen's Thermodynamics. Seaton's Manual of Marine Engineering. Hamilton Smith, Jr.'s Hydraulics. Stevens Indicator. Stevens Institute Indicator. Thompson's Dynamo-electric Machinery. Thurston's Manual of the Steam Engine. Thurston's Materials of Engineering. Trans. A. I. E. E. Transactions American Institute of Electrical Engineers. Trans. A. I. M. E. Transactions American Institute of Mining Engineers. Trans. A. S. C. E.' Transactions American Society of Civil Engineers. Trans. A. S. M. E. Transactions American Society of Mechanical Engineers. Trautwine's Civil Engineer's Pocket Book. The Locomotive (Hartford, Connecticut). Unwin's Elements of Machine Design. Weisbach's Mechanics of Engineering. Wood's Resistance of Materials. Wood's Thermodynamics. MATHEMATICS. Greek Letters A a Alpha H V Eta N v Nu T T Tau B Beta © &e Theta a i Xi Y V Upsilon r V Gamma I i Iota o Omicron Phi A 5 Delta K K Kappa n tt Pi X X Chi E 6 Epsilou A \ Lambda p p Kho * ^ Psi Z i Zeta M f* Mu 2 greater than. < less than. □ square. G round. ° degrees, arc or thermometer. 'minutes or feet. * seconds or inches. ' " '" accents to distinguish letters, as a', a", a'". fli, 0,2, a 3 , at, a c , read a sub 1, a sub 6, etc. ( ) [ ] \ \ parenthesis, brackets, braces, vinculum ; denoting that the numbers enclosed are to be taken toget her; as, (a + b)c = 4 + 3 X 5 = 35. a 2 , a 3 , a squared, a cubed. a n , a raised to the nth power. -. a- 2 = a 2 10 9 = 10 to the 9th power = 1,000,000,000. sin a = the sine of a. sin - 1 a = the arc whose sine is a. 1 sin a -1 sin log = logarithm, loge or hyp log == hyperbolic loga- rithm. % per cent. A angle. L right angle. J. perpendicular to. sin, sine. cos, cosine, tan, tangent, sec, secant, versin, versed sine, cot, cotangent, cosec, cosecant, covers, co-versed sine. In Algebra, the first letters of the alphabet, a, b, c, d, etc., are generally used to denote known quantities, and the last letters, w, x, y, z, etc., unknown quantities. Abbreviations and Symbols com- monly used, d, differential (in calculus). integral (in calculus). integral between limits a and b. A, delta, difference. 2, sigma, sign of summation. 7r, pi, ratio of circumference of circle to diameter = 3.14159. g, acceleration due to gravity = 32.16 ft. per second per second. Abbreviations frequently used in this Book. L., 1., length in feet and inches. B., b., breadth in feet and inches. D., d., depth or diameter. H., h., height, feet and inches. T., t., thickness or temperature. V., v., velocity. F., force, or factor of safety', f., coefficient of friction. E., coefficient of elasticity. R., r., radius. W., w., weight. P., p., pressure or load. H.P., horse-power. I.H.P., indicated horse-power. B.H.P., brake horse-power, h. p., high pressure. i. p., intermediate pressure. 1. p., low pressure. A.W.G., American Wire Gauge (Brown & Sharpe). B.W.G., Birmingham Wire Gauge. r. p. m., or revs, per min., revolu- tions per minute. Q. = quantity, or volume. ARITHMETIC. ARITHMETIC. The user of this book is supposed to have had a training in arithmetic as Well as in elementary algebra. Only those rules are given here which are apt to be easily forgotten. GREATEST COMMON MEASURE, OR GREATEST COMMON DIVISOR OF TWO NUMBERS. Rule. — Divide the greater number by the less; then divide the divisor by the remainder, and so on, dividing always the last divisor bv the last remainder, until there is no remainder, and the last divisor is the greatest common measure required. LEAST COMMON 31ULTIPLE OF TWO OR MORE NUMBERS. Rule. — Divide the given numbers by any number that will divide the greatest number of them without a remainder, and set the quotients with the undivided numbers in a line beneath. Divide the second line as before, and so on, until there are no two num- bers that can be divided; then the continued product of the divisors, last quotients, and undivided numbers will give the multiple required. FRACTIONS. To reduce a common fraction to its lowest terms. — Divide both terms by their greatest common divisor: 39/ 52 = 3/ 4 . To change an improper fraction to a mixed number. — Divide the numerator by the denominator; the quotient is the whole number, and the remainder placed over the denominator is the fraction: 39/ 4 = 93/4. To change a mixed number to an improper fraction. — Multiply the whole number by the denominator of the fraction; to the product add the numerator; place the sum over the denominator: 17/g = i5/ 8 . To express a whole number in the form of a fraction with a given denominator. — Multiply the whole number by the given denominator, and place the product over that denominator: 13 = 39/ 3 . To reduce a compound to a simple fraction, also to multiply fractions. — Multiply the numerators together for a new numerator and the denominators together for a new denominator: 2 . 4 8 . 2 . , 4 8 3° f 3 = 9' alS ° 3 X 3 = 9- To reduce a complex to a simple fraction. — The numerator and denominator must each first be given the form of a simple fraction; then multiply the numerator of the upper fraction by the denominator of the lower for the new numerator, and the denominator of the upper by the numerator of the lower for the new denominator: _7/8_ = 7/8 = 28 = 1 13/ 4 7/4 56 2' To divide fractions. — Reduce both to the form of simple fractions, invert the divisor, and proceed as in multiplication: 3 = 3_ i _5 = 34 = 12 = 3 4 /4 4 ' 4 4 X 5 20 5' Cancellation of fractions. — In compound or multiplied fractions, divide any numerator and any denominator by any number which will divide them both without remainder, striking out the numbers thus divided and setting down the quotients in their stead. To reduce fractions to a common denominator. — Reduce each fraction to the form of a simple fraction; then multiply each numerator DECIMALS. by all the denominators except its own for the new numerator, and all the denominators together for the common denominator: 21 42' To add fractions. — Reduce them to a common denominator, then add the numerators and place their sum over the common denominator: 7 42 42 = 111/42. To subtract fractions. — Reduce them to a common denominator, subtract the numerators and place the difference over the common denom- inator: 1 _ 3 7-6 = 1_ 2 7 ^ 14 14 DECIMALS. To add decimals. — Set down the figures so that the decimal points are one above the other, then proceed as in simple addition: 18.75' -f 0.012 = 18.762. To subtract decimals. — Set down the figures so that the decimal points are one above the other, then proceed as in simple subtraction: 18.75 - 0.012 = 18.738. To multiply decimals. — Multiply as in multiplication of whole num- bers, then point off as many decimal places as there are in multiplier and multiplicand taken together: 1.5 X 0.02 = .030 = 0.03. To divide decimals. — Divide as in whole numbers, and point off in the quotient as many decimal places as those in the dividend exceed those in the divisor. Ciphers must be added to the dividend to make its decimal places at least equal those in the divisor, and as many more as it is desired to have in the quotient: 1.5 + 0.25 = 6. 0.1 -J- 0.3 = 0.10000 -*• 0.3 = 0.3333 +. Decimal Equivalents of Fractions of One Inch. 1-64 .015625 17-64 .265625 33-64 .515625 49-64 .765625 1-32 .03125 9-32 .28125 17-32 .53125 25-32 .78125 3-64 .046875 19-64 .296875 35-64 .546875 51-64 .796875 1-16 .0625 5-16 .3125 9-16 .5625 13-16 .8125 5-64 .078125 21-64 .328125 37-64 .578125 53-64 .828125 3-32 .09375 11-32 .34375 19-32 .59375 27-32 .84375 7-64 .109375 23-64 .359375 39-64 .609375 55-64 .859375 1-8 .125 3-8 .375 5-8 .625 7-8 .875 9-64 .140625 25-64 .390625 41-64 .640625 57-64 .890625 5-32 .15625 13-32 .40625 21-32 .65625 29-32 .90625 11-64 .171875 27-64 .421875 43-64 .671875 59-64 .921875 3-16 .1875 7-16 .4375 11-16 .6875 15-16 .9375 13-64 .203125 29-64 .453125 45-64 .703125 61-64 .953125 7-32 .21875 15-32 .46875 23-32 .71875 31-32 .96875 15-64 .234375 31-64 .484375 47-64 .734375 63-64 .984375 1-4 .25 1-2 .50 3-4 .75 1 1. To convert a common fraction into a decimal. — Divide the nume- rator by the denominator, adding to the numerator as many ciphers prefixed by a decimal point as are necessary to give the number of decimal places desired in the result: 1/3 = 1.0000 + 3 = 0.3333 +. • To convert a decimal into a common fraction. — Set down the decimal as a numerator, and place as the denominator 1 with as many ciphers annexed as there are decimal places in the numerator; erase the rH ARITHMETIC. o Uilffl o m oo t>. i>. en 00 ON t-lOO-* nO en © mom no «s r>. t>. 00 -co — o r>. in o o — cN vO — vO — «© t>. r> oq n|* in T en — © O) On nO en © no © in © in in vq n© t>. |>» M|50 Hh fo nO no no in m eN in ao — T r* r^ — in o T co T m in \0 •© no io|oo vO l>» 00 00 On On O O On oo r>. vO m m On CN vO © T 00 tM en ■* ->r in in in no J® ■^TNOrxONOCNlcriin no — no — r»«^t>.c^ — inoor^inONCNiNO en en en ■* ->r "T in in ■h|(M oenmoooenmooo O — cn) en in no r-»« oo © inoo — •*t>.0. On — T l>« © cn in ao — en — tNeN«NtncnencnTT cc]w vO — inON-^-oocnrv. — voo © T r^ © t r>. — Too — m Tnooo — mmoootNint-N — — — tNcMcNCNentncncn ■* rxfNjt^tNaOcnoo-TON-q-om i->t-NNONOinm-.ON — mint^.ON"- © — — — ; — — CNj cvj cm cs cn| en H« in — t^mONOcsONin — r->^ro cN]oo. en oo T © vOt^ON©eNTint>.oo© — en>n OOO — — — — — — N N N N * © ONNOcnOooincNONNOcn"— oom NOooOfNcninh>ooOfN"^-mr>. T in r^ ao on © — CNjTinNor>,oo OOOOO — — — — — — — — H» no -«r m en — .incn — Onoonot«n© — ONNOTCNJ-Oooinm — ft N m rnmTmNOt->t>>a0ON©© — e» © © © © © © © © O — — — — J 50 On 00 t-> o o — O O O NOinTeneneN — OOoot>.NOin inONtnr-'i'— inONcnNOO^aofNi ©©©©©©©©OO©©© tH in o m nO fM 00 o — — ©in©in©in©tn©in©in ©csln^OfNiint-NOfNinr^© in — i->enONoeNooin — t>.cno cscncnTminNONOixooaoON© "7 O ^^«pH*^e 8 »»^H B .«g-*»$«N.$H»$*H COMPOUND NUMBERS. decimal point in the numerator, and reduce the fraction thus formed to its lowest terms: «-£■ 3333 1 10000 = 3* neaFly - To reduce a recurring decimal to a common fraction. — Subtract the decimal figures that do not recur from the whole decimal including one set of recurring figures; set down the remainder as the numerator of the fraction, and as many nines as there are recurring figures, followed by as many ciphers as there are non-recurring figures, in the denominator. Thus: 0.79054054, the recurring figures being 054. Subtract 79 78975 , , , . .. . % 117 ■ QQQnn = (reduced to its lowest terms) — -• COMPOUND OR DENOMINATE NUMBERS. Reduction descending. — To reduce a compound number to a lower denomination. Multiply the number by as many units of the lower denomination as makes one of the higher. 3 yards to inches: 3 X 36 = 108 inches. 0.04 square feet to square inches: .04 X 144 = 5.76 sq. in. If the given number is in more than one denomination proceed in steps from the highest denomination to the next lower, and so on to the lowest, adding in the units of each denomination as the operation proceeds. 3 yds. 1 ft. 7 in. to inches: 3X3 = 9, +1 = 10, 10 X 12 = 120, +7 = 127 in. Reduction ascending. — To express a number of a lower denomina- tion in terms of a higher, divide the number by the number of units of the lower denomination contained in one of the next higher; the quotient is in the higher denomination, and the remainder, if any, in the lower. 127 inches to higher denomination. 127 -s- 12 = 10 feet + 7 inches; 10 feet -=-3 = 3 yards + 1 foot. Ans. 3 yds. 1 ft. 7 in. To express the result in decimals of the higher denomination, divide the given number by the number of units of the given denomination contained in one of the required denomination, carrying the result to as many places of decimals as may be desired. 127 inches to yards: 127 • 36 = 319/36 = 3.5277 + yards. Decimals of a Foot Equivalent to Inches and Fractions of an Inch. Inches H K % l A H H %■ .01042 .02083 .03125 .04167 .05208 .06250 .07292 1 .0833 .0938 .1042 .1146 .1250 .1354 .1458 .1563 2 .1667 .1771 .1875 .1979 .2083 .2188 .2292 .2396 3 .2500 .2604 .2708 .2813 .2917 .3021 .3125 .3229 4 .3333 .3438 .3542 .3646 .3750 .3854 .3958 .4063 5 .4167 .4271 .4375 .4479 .4583 .4688 .4792 .4896 6 .5000 .5104 .5208 .5313 .5417 .5521 .5625 .5729 7 .5833 .5938 .6042 .6146 .6250 .6354 .6458 .6563 8 .6667 .6771 .6875 .6979 .7083 .7188 .7292 .7396 9 .7500 .7604 .7708 .7813 .7917 .8021 .8125 .8229 10 .8333 .8438 .8542 .8646 .8750 .8854 .8958 .9063 11 .9167 .9271 .9375 .9479 .9583 .9688 .9792 .9896 ARITHMETIC. RATIO AND PROPORTION. Ratio is the relation of one number to another, as obtained by dividing the first number by the second. Synonymous with quotient. Ratio of 2 to 4, or 2 : 4 = 2/ 4 = l/ 2 . Ratio of 4 to 2, or 4 : 2 = 2. Proportion is the equality of two ratios. Ratio of 2 to 4 equals ratio of 3 to 6, 2/ 4 =3/ 6; expressed thus, 2 : 4 :: 3 : 6; read, 2 is to 4 as 3 is to 6. The first and fourth terms are called the extremes or outer terms, the second and third the means or inner terms. The product of the means equals the product of the extremes: 2 : 4 : : 3 : 6; 2 X 6 = 12; 3 X 4 = 12. Hence, given the first three terms to find the fourth, multiply the second and third terms together and _di vide by the first. 2 : 4 : : 3 : what number? Ans. — £— = 6. Algebraic expression of proportion. — a : b : : c : d; - = -; ad =■ be; , ... be , be , ad ad from which a =• ~? ; d= — ;&= — ; c = -r- • d a c b From the above equations may also be derived the following: & : a : : d : e a + b a : c : :b : d a + b a : b = c : d a — b a — b a : :c + d : c a + b : a — b : : c + d ; 6 : : c + d : d a n : b"> : : c n : d™ y~a\ ^jb: :^/c y~d b::c - d a : :c — d Mean proportional between two given numbers, 1st and 2d, is such a number that the ratio which the first bears to it equals the ratio which it bears to the second. Thus, 2:4::4:8;4isa mean proportional between 2 and 8. To find the mean proportional between two numbers, extract the square root of their product. Mean proportional of 2 and 8 = "^2 X 8 ■=• 4. Single Rule of Three; or, finding the fourth term of a proportion when three terms are given. — Rule, as above, when the terms are stated in their proper order, multiply the second by the third and divide by the first. The difficulty is to state the terms in their proper order. The term which is of the same kind as the required or fourth term is made the third; the first and second must be like each other in kind and denomina- tion. To determine which is to be made second and which first requires a little reasoning. If an inspection of the problem shows that the answer should be greater than the third term, then the greater of the other two given terms should be made the second term — otherwise the first. Thus, 3 men remove 54 cubic feet of rock in a day; how many men will remove in the same time 10 cubic yards? The answer is to be men — make men third term; the answer is to be more than three men, therefore make the greater quantity, 10 cubic yards, the second term; but as it is not the same denomination as the other term it must be reduced, = 270 cubic feet. The proportion is then stated: 3 X 270 54 : 270 : : 3 : x (the required number); x = — — — = 15 men. The problem is more complicated if we increase the number of given terms. Thus, in the above question, substitute for the words "in the same time" the words " in 3 days." First solve it as above, as if the work were to be done in the same time; then make another proportion, stating it thus: If 15 men do it in the same time, it will take fewer men to do it in 3 days; make 1 day the second term and 3 days the first term. 3:1:: 15 men : 5 men. POWERS OF NUMBERS. Compound Proportion, or Double Rule of Three. — By this rule are solved questions like the one just given, in which two or more statings are required by the single rule of three. In it, as in the single rule, there is one third term, which is of the same kind and denomination as the fourth or required term, but there may be two or more first and second terms. Set down the third term, take each pair of terms of the same kind separately, and arrange them as first and second by the same reasoning as is adopted in the single rule of three, making the greater of the pair the second if this pair considered alone should require the answer to be greater. Set down all the first terms one under the other, and likewise all the second terms. Multiply all the first terms together and all the second terms together. Multiply the product of all the second terms by the third term, and divide this product by the product of all the first terms. Example: If 3 men remove 4 cubic yards in one day, working 12 hours a day, how many men working 10 hours a day will remove 20 cubic yards in 3 days? Yards Days Hours 4: 3 : 10 : 3 men. Products 120 : 240 : : 3 : 6 men. Ans. To abbreviate by cancellation, any one of the first terms may cancel either the third or any of the second terms; thus, 3 in first cancels 3 in third, making it 1, 10 cancels into 20 making the latter 2, which into 4 makes it 2, which into 12 makes it 6, and the figures remaining are only 1 : 6 : : 1 : 6. INVOLUTION, OR POWERS OF NUMBERS. Involution is the continued multiplication of a number by itself a given number of times. The number is called the root, or first power, and the products are called powers. The second power is called the square and the third power the cube. The operation may be indicated without being performed by writing a small figure called the index or exponent to the right of and a little above the root; thus, 3 3 = cube of 3, = 27. To multiply two or more powers of the same number, add their expo- nents; thus, 2 2 X 2 3 = 2 5 , or 4 X 8 = 32 = 2 5 . To divide two powers of the same number, subtract their exponents; thus, 2 3 h- 2 2 » 2 1 = 2; 2 2 -t- 2* = 2~ 2 = j 2 = | • The exponent may thus be negative. 2 3 -f- 2 3 = 2° = 1, whence the zero power of any number = 1. The first power of a number is the number itself. The exponent may be fractional, as 2^, 2i, which means that the root is to be raised to a power whose exponent is the numerator of the fraction, and the root whose sign is the denominator is to be extracted (see Evolution). The exponent may be a decimal, as 2 0#5 , 2 1-6 ; read, two to the five-tenths power, two to the one and five-tenths power. These powers are solved by means of Logarithms (which see). First Nine Powers of the First Nine Numbers. 0) T3 % N O 3^ C<~1 Q 4th 5th 6th 7th 8th 9th Power. Power. Power. Power. Power. Power. Ph P4 Ph 1 2 1 4 1 8 1 16 1 32 1 64 1 128 1 256 1 512 3 9 27 81 243 729 2187 6561 19683 4 16 64 256 1024 4096 16384 65536 262144 5 25 125 625 3125 15625 78125 390625 1953125 6 36 216 1296 7776 46656 279936 1679616 10077696 7 49 343 2401 16807 1 1 7649 823543 5764801 40353607 8 64 512 4096 32768 262144 2097152 16777216 134217728 9 81 729 6561 59049 531441 4782969 43046721 387420489 ARITHMETIC, The First Forty Powers of 3. 01 i CD P4 1 3- to o i 1 9 512 18 262144 27 134217728 36 68719476736 1 2 10 1024 19 52428S 28 268435456 37 137438953472 2 4 11 2048 20 1048576 29 536870912 38 274877906944 3 8 12 4096 21 2097152 30 1073741824 39 549755813888 4 16 13 8192 22 4194304 31 2147483648 40 1099511627776 5 32 14 16384 23 8388608 32 4294967296 6 64 15 32768 24 16777216 33 8589934592 7 128 16 65536 25 33554432 34 17179869184 8 256 17 131072 26 67108864 35 34359738368 EVOLUTION. Evolution is the finding of the root (or extracting the root) of any number the power of which is given. The sign V indicates that the square root is to be extracted : ^J ty y f the cube root, 4th root, nth root. A fractional exponent with 1 for the numerator of the fraction is also used to indicate that the operation of extracting the root is to be per- formed; thus, 2*, 2* = \J2, <\/2. When the power of a number is indicated, the involution not being per- formed, the extraction of any root of that power may also be indicated by dividing the index of the power by the index of the root, indicating the division by a fraction. Thus, extract the square root of the 6th power of 2: _ V2 6 = 2§ = 2* = 2 3 = 8. The 6th power of 2, as in the table above, is 64; V64 = 8. Difficult problems in evolution are performed by logarithms, but the square root and the cube root may be extracted directly according to the rules given below. The 4th root is the square root of the square root. The 6th root is the cube root of the square root, or the square root of the cube root; the 9th root is the cube root of the cube root; etc. To Extract the Square Root. — Point off the given number into periods of two places each, beginning with units. If there are decimals, point these off likewise, beginning at the decimal point, and supplying as many ciphers as may be needed. Find the greatest number whose square is less than the first left-hand period, and place it as the first figure in the quotient. Subtract its square from the left-hand period, and to the remainder annex the two figures of the second period for a dividend. Double the first figure of the quotient for a partial divisor; find how many times the latter is contained in the dividend exclusive of the right-hand figure, and set the figure representing that number of times as the second figure in the quotient, and annex it to the right of the partial divisor, forming the complete divisor. Multiply this divisor by the second figure in the quotient and subtract the product from the dividend. To the remainder bring down the next period and proceed as before, in each case doubling the figures in the root already found to obtain the trial divisor. Should the product of the second figure in the root by the completed divisor be greater than the dividend, erase the second figure both from the quotient and from the divisor, and substitute the next smaller figure, or one small enough to make the product of the second figure by the divisor less than or equal to the dividend. CUBE ROOT. SQUARE ROOT. 3.1415926536 LL77245 + 1 271214 1189 34712515 |2429 3542 8692 7084 160865 141776 35444 35448511908936 11772425 CUBE ROOT. 1,881,365.963.6251 12345 1 300 XI 2 = 300 881 30 X 1 X 2 = 60 2 2 = 4 364J728 300 X 122 30 X 12 = 43200 X 3 = 1080 32 = 9 44289 153365 300 X 123 2 = 4538700 30 X 123 X 4 = 14760 42= 16 300 X 1234 2 =456826800 30X1234X5= 185100 5 2 = 25 457011925 2285059625 To extract the square root of a fraction, extract the root of a numerator and denominator separately. a decimal, VI sjl ■■ V.4444 + = 0.6 3 + . To Extract the Cube Root. — Point off the number into periods of 3 figures each, beginning at the right hand, or unit's place. Point off decimals in periods of 3 figures from the decimal point. Find the greatest cube that does not exceed the left-hand period; write its root as the first figure in the required root. Subtract the cube from the left-hand period, and to the remainder bring down the next period for a dividend. Square the first figure of the root; multiply by 300, and divide the product into the dividend for a trial divisor; write the quotient after the first figure of the root as a trial second figure. Complete the divisor by adding to 300 times the square of the first figure, 30 times the product of the first by the second figure, and the square of the second figure. Multiply this divisor by the second figure; subtract the product from the remainder. (Should the product be greater than the remainder, the last figure of the root and the complete divisor are too large; substitute for the last figure the next smaller number, and correct the trial divisor accordingly.) To the remainder bring down the next period, and proceed as before to find the third figure of the root — that is, square the two figures of the root already found; multiply by 300 for a trial divisor, etc. If at any time the trial divisor is greater than the dividend, bring down another period of 3 figures, and place in the root and proceed. The cube root of a number will contain as many figures as there are periods of 3 in the number. To Extract a Higher Root than the Cube. — The fourth root is the square root of the square root; the sixth root is the cube root of the square root or the square root of the cube root. Other roots are most conve- niently found by the use of logarithms. ALLIGATION. shows the value of a mixture of different ingredients when the quantity and value of each are known. Let the ingredients be a, b, c, d, etc., and their respective values per unit w, x, y, z, etc. 10 ARITHMETIC. A = the sum of the quantities = a+b+c+d, etc. P = mean value or price per unit of A. AP = aw + bx + cy + dz, etc. p _ aw + bx 4- cy 4- oz PERMUTATION shows in how many positions any number of things may be arranged in a row; thus, the letters a, b, c may be arranged in six positions, viz. abc, acb, cab, cba, bac, bca. Rule. — Multiply together all the numbers used in counting the things; thus, permutations of 1, 2, and 3 = 1X2X3 = 6. In how many positions can 9 things in a row be placed? 1X2X3X4X5X6X7X8X9 = 362880. COMBINATION shows how many arrangements of a few things may be made out of a greater number. Rule: Set down that figure which indicates the greater number, and after it a series of figures diminishing by 1, until as many are set down as the number of the few things to be taken in each combination. Then beginning under the last one, set down said number of few things; then going backward set down a series diminishing by 1 until arriving under the first of the upper numbers. Multiply together ail the upper numbers to form one product, and all the lower numbers to form another; divide the upper product by the lower one. How many combinations of 9 things can be made, taking 3 in each com- binati0n? 9X8X7 = 504 = S4 1X2X3 6 ARITHMETICAL PROGRESSION, in a series of numbers, is a progressive increase or decrease in each succes- sive number by the addition or subtraction of the same amount at each step, as I-, 2, 3, 4, 5, etc., or 15, 12, 9, 6, etc. The numbers are called terms, and the equal increase or decrease the difference. Examples in arithmeti- cal progression may be solved by the following formulse: Let a = first term, I «= last term, d = common difference, n = number of terms, s = sum of the terms: I = a + (n — l)d, 2s = — — a, n s = -ft [2a 4- (n - l)d], = (Z + a)|, a ^l - (n - l)d, -!<*±v/(' + H ! - , l - a I 2 - a* - 2s - I - a I — a , , r - — -7— 4- 1, d =. 2s *~ I + a' ■ 2ds, ~\d± \f2ds + (c s (n — l)d n + 2 I + a I 2 - a 2 2 + 2d * \n\2l - in - l)d]. s n 2s n 2(s - (ft - l)d 2 L - an) , n (ft 2{nl n(n -1) ' - s) - 1) d - 2a ± V(2a - «-H* dy + 21 4- d ± ^{21 4- d) 2 - GEOMETRICAL PROGRESSION. 11 GEOMETRICAL PROGRESSION. in a series of numbers, is a progressive increase or decrease in each suc- cessive number by the same multiplier or divisor at each step, as 1, 2, 4, 8, 16, etc., or 243, 81, 27, 9, etc. The common multiplier is called the ratio. Let a = first term, I = last term, r = ratio or constant multiplier, n = number of terms, m = any term, as 1st, 2d, etc., s = sum of the terms: I = ar n ~ l , log I = log a + (n ■ m = arm-i _ a + (r — l)-s r l)logr, l(s - t)n-i - log m = log a + (m — 1) log r. . (r - l)srw a(s - a)n-i = rl — a ~* 489.00 318.77 233.74 182.79 148.88 124.67 106.60 92.57 81.38 72.25 64.67 58.27 52.82 48.11 44.01 40.42 37.24 34.40 31.87 22.44 16.39 12.27 9.34 7.20 5.60 <* 490.20 320.36 235.50 184.63 150.79 126.61 108.53 94.49 83.29 74.15 66.55 60.14 54.67 49.94 45.82 42.20 38.99 36.14 33.58 24.01 17.83 13.58 10.52 8.26 6.55 CD CO 490.80 321.13 236.38 185.56 151.73 127.59 109.50 95.46 84.26 75.12 67.51 61.10 55.62 50.88 46.75 43.12 39.90 37.04 34.47 24.84 18.60 14.29 11.17 8.85 7.09 a 1 01 eo 491.40 321.94 237.26 186.49 152.67 128.57 110.48 96.44 85.24 76.09 68.48 62.06 56.57 51.82 47.68 44.04 40.82 37.94 35.36 25.67 19.37 1.5.00 11.83 9.45 7.63 "etl CO 492.00 322.75 238.14 187.42 153.64 129.54 111.47 97.44 86.24 77.08 69.47 63.05 57.55 52.79 48.64 44.99 41.76 38.87 36.29 26.55 20.19 15.77 12.54 10.12 8.25 CO 492.61 323.56 239.02 188.35 154.61 130.51 112.46 98.44 87.24 78.07 70.46 64.03 58.53 53.77 49.61 45.95 42.71 39.81 37.22 27.43 21.02 16.54 13.26 10.78 8.87 (M 493.22 324.35 239.93 189.30 155.58 131.50 113.46 99.45 88.24 79.09 71.47 65.04 59.53 54.77 50.60 46.94 43.69 40.78 38.18 28.35 .21.90 17.37 14.05 11.52 9.56 « 493.83 325.14 240.84 190.24 156.56 132.49 114.47 100.46 89.25 80.11 72.49 66.03 60.54 55.77 51.60 47.93 44.67 41.76 39.14 29.27 22.78 18.20 14.84 12.27 10.26 N 494.43 325.94 241.74 191.18 157.53 133.51 115.48 101.48 90.29 81.14 73.52 67.08 61.56 56.79 52.62 48.94 45.67 42.76 40.14 30.24 23.70 19.09 15.68 13.07 11.02 N 495.05 326.72 242.63 192.16 158.53 134.52 116.51 102.52 91.33 82.18 74.56 68.12 62.60 57.83 53.65 49.97 46.70 43.78 41.15 31.22 24.65 20.00 16.55 13.91 11.82 £$ s- kH° eNen^mvo MOOO- eNen^-invO NOOOOm — — — (N(N omomo tfientTift WEIGHTS AND MEASURES. 17 TABLES FOB CALCULATING SINKING-FUNDS AND PBESENT VALUES. Engineers and others connected with municipal work and industrial enterprises often find it necessary to calculate payments to sinking-funds which will provide a sum of money sufficient to pay off a bond issue or other debt at the end of a given period, or to determine the present value of certain annual charges. The accompanying tables were computed by Mr. John W. Hill, of Cincinnati, Eng'g News, Jan. 25, 1894. Table I (opposite page) shows the annual sum at various rates of interest required to net $1000 in from 2 to 50 years, and Table II shows the present value at various rates of interest of an annual charge of $1000 for from 5 to 50 years, at five-year intervals, and for 100 years. Table II. - Capitalization of Annuity of $1000 for from 5 to 100 Years. 3 V Rate of Interest, per cent. 2V2 3 31/2 4 41/2 5 51/2 6 5 5 20 25 iO J5 40 *5 >0 )0 4,645:88 8,752.17 12,381.41 15,589.215 18,424.67 20,930.59 23,145.31 25,103.53 26,833.15 28,362.48 36,614.21 4.579.60 8,530.13 11,937.80 14,877.27 17,413.01 19,600.21 21,487.04 23,114.36 24,518.49 25,729.58 31,598.81 4,514.92 8,316.45 11,517.23 14,212.12 16,481.28 18,391.85 20,000.43 21,354.83 22,495.23 23,455.21 27,655.36 4,451.68 8,110.74 11,118.06 13,590.21 15,621.93 17,291.86 18,664.37 19,792.65 20,719.89 21,482.08 24,504.96 4,389.91 7,912.67 10,739.42 13,007.88 14,828.12 16,288.77 17,460.89 18,401.49 19,156.24 19,761.93 21,949.21 4,329.45 7,721.73 10,379.53 12,462.13 14,093.86 15,372.36 16,374.36 17,159.01 17,773.99 18,255.86 19,847.90 4,268.09 7,537.54 10,037.48 11,950.26 13,413.82 14,533.63 15,390.48 16,044.92 16,547.65 16,931.97 18,095.83 4,212.40 7,360.19 9,712.30 11,469.96 12,783.38 13,764.85 14,488.65 15,046.31 15,455.85 15,761.87 16,612.64 WEIGHTS AND MEASURES. Long Measure. — Measures of Length. 12 inches = 1 foot. 3 feet = 1 yard. 1760 yards, or 5280 feet = 1 mile. Additional measures of length in occasional use: 1000 mils = 1 inch; 4 inches = 1 hand; 9 inches = 1 span; 2 1/2 feet = 1 military pace; 2 yards = 1 fathom; 51/2 yards, or 16 1/2 feet = 1 rod (formerly also called pole or perch). Old Land Measure. — 7.92 inches = 1 link; 100 links, or 66 feet, or 4 rods = 1 chain; 10 chains, or 220 yards = 1 furlong; 8 furlongs, or 80 chains = 1 mile; 10 square chains = 1 acre. Nautical Measure. 6080.26 feet, or 1.15156 stat-1 ute miles J 3 nautical miles 60 nautical miles, or 69.168 statute miles 360 degrees = 1 nautical mile, or knot.* = 1 league. = 1 degree (at the equator). = circumference of the earth at the equator. * The British Admiralty takes the round figure of 60S0 ft. which is the length of the " measured mile" used in trials of vessels. The value varies from 6080.26 to 6088.44 ft. according to different measures of the earth's diameter. There is a difference of opinion among writers as to the use of the word " knot" to mean length or a distance ■ — some holding that it should be used only to denote a rate of speed. The length between knots on the log line is 1/120 of a nautical mile, or 50.7 ft., when a half- minute glass is used; so that a speed of 10 knots is equal to 10 nautical miles per hour. 18 ARITHMETIC. Square Measure. — Measures of Surface. 144 square inches, or 183.35 circular I _ -, _„„„,.,. f ~„* inches ] ~ 1 S( l uare t00t - 9 square feet = 1 square yard. 30 1/4 square yards, or 2721/4 square feet ■— 1 square rod. 10 sq. chains, or 160 sq. rods, or 4840 sq. ) _ , Q „ ro yards, or 43560 sq. feet J ~~ i acre ' 640 acres = 1 square mile. An acre equals a square whose side is 208.71 feet. Circular Inch; Circular Mil. — A circular inch is the area of a circle 1 inch in diameter = 0.7854 square inch. 1 square inch = 1.2732 circular inches. A circular mil is the area of a circle 1 mil, or 0.001 inch in diameter. 1000 2 or 1,000,000 circular mils = 1 circular inch. 1 square inch = 1,273,239 circular mils. The mil and circular mil are used in electrical calculations involving the diameter and area of wires. Solid or Cubic Measure. — Measures of Volume. 1728 cubic inches = 1 cubic foot. 27 cubic feet = 1 cubic yard. 1 cord of wood = a pile, 4X4X8 feet = 128 cubic feet. 1 perch of masonry = I6V2 X IV2 XI foot = 243/ 4 cubic feet. Liquid Measure. 4 gills = 1 pint. 2 pints = 1 quart. 4 miartq - 1 gallon { U - S - 231 cubic in ches. 4 quarts - 1 gallon j Eng _ 2 ?7.274 cubic inches. Old Liquid Measures. — 31 1/2 gallons = 1 barrel; 42 gallons = 1 tierce; 2 barrels, or 63 gallons = 1 hogshead; 84 gallons, or 2 tierces = 1 pun- cheon; 2 hogsheads, or 126 gallons = 1 pipe or butt; 2 pipes, or 3 pun- cheons = 1 tun. A gallon of water at 62° F. weighs 8.3356 lbs. The U. S. gallon contains 231 cubic inches; 7.4805 gallons = 1 cubic foot. A cylinder 7 in. diam. and 6 in. high contains 1 gallon, very nearly, or 230.9 cubic inches. The British Imperial gallon contains 277.274 cubic inches = 1.20032 U. S. gallon, or 10 lbs. of water at 62° F. The gallon is a very troublesome unit for engineers. Much labor might be saved if it were abandoned and the cubic foot used instead. The capacity of a tank or reservoir should be stated in cubic feet, and the delivery of a pump in cubic feet per second or in millions of cubic feet in 24 hours. One cubic foot per second = 86,400 cu. ft. in 24 hours. One million cu. ft. per 24 hours = 11.5741 cu. ft. per sec. The Miner's Inch. — (Western U. S. for measuring flow of a stream of water.) An act of the California legislature, May 23, 1901, makes the standard miner's inch 1.5 cu. ft. per minute, measured through any aper- ture or orifice. The term Miner's Inch is more or less indefinite, for the reason that Cali- fornia water companies do not all use the same head above the centre of the aperture, and the inch varies from 1.36 to 1.73 cu. ft. per min., but the most common measurement is through an aperture 2 ins. high and whatever length is required, and through a plank IV4 ins. thick. The lower edge of the aperture should be 2 ins. above the bottom of the meas- uring-box , and the plank 5 ins. high above the aperture, thus making a 6-in. head above the centre of the stream. Each square inch of this opening represents a miner's inch, which is equal to a flow of IV2 cu. ft. per min. Apothecaries' Fluid Measure. 60 minims = 1 fluid drachm. 8 drachms = 1 fluid ounce. In the U. S. a fluid ounce is the 128th part of a U. S. gallon, or 1.805 cu. ins. It contains 456.3 grains of water at 39° F. In Great Britain the fluid ounce is 1.732 cu. ins. and contains 1 ounce avoirdupois, or 437.5 grains of water at 62° F. WEIGHTS AND MEASUKES. 19 Dry Measure, U. S. 2 pints = 1 quart. 8 quarts = 1 peck. 4 pecks = 1 bushel. The standard U. S. bushel is the Winchester bushel, which is in cylinder form, I8V2 inches diameter and 8 inches deep, and contains 2150.42 cubic inches. A struck bushel contains 2150.42 cubic inches = 1.2445 cu. ft.; 1 cubic foot = 0.80356 struck bushel. A heaped bushel is a cylinder 18 1/2 inches diameter and 8 inches deep, with a heaped cone not less than 6 inches high. It is equal to 1V4 struck bushels. The British Imperial bushel is based on the Imperial gallon, and contains 8 such gallons, or 2218.192 cubic inches = 1.2837 cubic feet. The English quarter = 8 Imperial bushels. Capacity of a cylinder in U. S. gallons = square of diameter, in inches X height in inches X .0034. (Accurate within 1 part in 100,000.) Capacity of a cylinder in U. S. bushels = square of diameter in inches X height in inches X 0.0003652. Shipping Measure. Register Ton. — For register tonnage or for measurement of the entire internal capacity of a vessel: 100 cubic feet = 1 register ton. This number is arbitrarily assumed to facilitate computation. Shipping Ton. — For the measurement of cargo: 1 U. S. shipping ton. 31.16 Imp. bushels. 32.143 C. S. ( 1 British shipping ton. 42 cubic feet = \ 32.719 Imp. bushels. (33.75 U.S. Carpenter's Rule. — Weight a vessel will carry = length of keel X breadth at main beam X depth of hold in feet -e- 95 (the cubic feet allowed for a ton). The result will be the tonnage. For a double-decker instead of the depth of the hold take half the breadth of the beam. Measures of Weight. — Avoirdupois, or Commercial Weight. 16 drachms, or 437.5 grains = 1 ounce, oz. 16 ounces, or 7000 grains = 1 pound, lb. 28 pounds • = 1 quarter, qr. 4 quarters = 1 hundredweight, cwt. = 112 lbs. 20 hundred weight = 1 ton of 2240 lbs., gross or long ton. 2000 pounds = 1 net, or short ton. 2204.6 pounds = 1 metric ton. 1 stone = 14 pounds; 1 quintal = 100 pounds. The drachm, quarter, hundredweight, stone, and quintal are now seldom used in the United States. Troy Weight. 24 grains = 1 pennyweight, dwt. 20 pennyweights = 1 ounce, oz. = 480 grains. 12 ounces = 1 pound, lb. = 5760 grains. Troy weight is used for weighing gold and silver. The grain is the same Avoird weighing c in Avoirdupois, Troy, and Apothecaries' weights. A" carat, used in weighing diamonds = 3.168 grains = 0.205' i 20 ARITHMETIC. Apothecaries' Weight. 20 grains = 1 scruple, 3 3 scruples = 1 drachm, 5 = 60 grains. 8 drachms = 1 ounce, § = 480 grains. 12 ounces = 1 pound, lb. = 5760 grains. To determine whether a balance has unequal arms. — After weigh- ing an article and obtaining equilibrium, transpose the article and the weights. If the balance is true, it will remain in equilibrium; if untrue, the pan suspended from the longer arm will descend. To weigh correctly on an incorrect balance. — First, by substitu- tion. Put the article to be weighed in one pan of the balance and counter- poise it by any convenient heavy articles placed on the other pan. Remove the article to be weighed and substitute for it standard weights until equipoise is again established. The amount of these weights is the weight of the article. Second, by transposition. Determine the apparent weight of the article as usual, then its apparent weight after transposing the article and the weights. If the difference is small, add half the difference to the smaller of the apparent weights to obtain the true weight. If the differ- ence is 2 per cent the error of this method is 1 part in 10,000. For larger differences, or to obtain a perfectly accurate result, multiply the two apparent weights together and extract the square root of the product. Circular Measure. 60 seconds, " = 1 minute, '. 60 minutes, ' = 1 degree, °. 90 degrees = 1 quadrant. 360 " = circumference. Arc of angle of 57.3°, or 360° ■*■ 6.2832 = 1 radian = the arc whose length is equal to the radius. Time. 60 seconds = 1 minute. 60 minutes = 1 hour. 24 hours = 1 day. 7 days = 1 week. 365 days, 5 hours, 48 minutes, 48 seconds =* 1 year. By the Gregorian Calendar every year whose number is divisible by 4 is a leap year, and contains 366 days, the other years containing 365 days, except that the centesimal years are leap years only when the number of the year is divisible by 400. The comparative values of mean solar and sidereal time are shown by the following relations according to Bessel: 365.24222 mean solar days = 366.24222 sidereal days, whence 1 mean solar day = 1.00273791 sidereal days; 1 sidereal day = 0.99726957 mean solar day; 24 hours mean solar time = 24* 3 56s. 555 sidereal time; 24 hours sidereal time = 23* 5Qm 4».091 mean solar time, whence 1 mean solar day is 3»» 55«.91 longer than a sidereal day, reckoned in mean solar time. BOARD AND TIMBER MEASURE. Board Measure. In board measure boards are assumed to be one inch in thickness. To obtain the number of feet board measure (B. M.) of a board or stick of square timber, multiply together the length in feet, the breadth in feet, and the thickness in inches. To compute the measure or surface in square feet. — When all dimensions are in feet, multiply the length by the breadth, and the prod- uct will give the surface required. WEIGHTS AND MEASURES. 21 When either of the dimensions are in inches, multiply as above and divide the product by 12. n all dimensions are in inches, multiply as before and divide product by 144. Timber Measure. To compute the volume of round timber. — When all dimensions are in feet, multiply the length by one quarter of the product of the mean girth and diameter, and the product will give the measurement in cubic feet. When length is given in feet, and girth and diameter in inches, divide the product by 144; when all the dimensions are in inches, divide by 1728. To compute the volume of square timber. — When all dimensions are in feet, multiply together the length, breadth, and depth; the product will be the volume in cubic feet. When one dimension is given in inches, divide by 12; when two dimensions are in inches, divide by 144; when all three dimensions are in inches, divide by 1728. Contents in Feet of Joists, Scantling, and Timber. Length in Feet. 12 14 16 18 20 22 24 26 28 Feet Board Measure. 2X4 8 9 11 12 13 15 16 17 19 20 2X6 12 14 16 18 20 22 24 26 28 30 2X8 16 19 21 24 27 29 32 35 37 40 2 X 10 20 23 27 30 33 37 40 43 47 50 2 X 12 24 28 32 36 40 44 48 52 56 60 2 X 14 28 33 37 42 47 51 56 61 65 70 3X8 24 28 32 36 40 44 48 52 56 60 3 X 10 30 35 40 45 50 55 60 65 70 75 3 X 12 36 42 48 54 60 66 72 78 84 90 3 X 14 42 49 56 63 70 77 84 91 98 105 4X4 16 19 21 24 27 29 32 35 37 40 4X6 24 28 32 36 40 44 48 52 56 60 4X8 32 37 43 48 53 59 64 69 75 80 4 X 10 40 47 53 60 67 73 80 87 93 100 4 X 12 48 56 64 72 80 88 96 104 112 120 4 X 14 56 65 75 84 93 103 112 121 131 140 6X6 36 42 48 54 60 66 72 78 84 90 6X8 48 56 64 72 80 88 96 104 112 120 6 X 10 60 70 '80 90 100 110 120 130 140 150 6 X 12 72 84 96 108 120 132 144 156 168 180 6 X 14 84 93 112 126 140 154 168 182 196 210 8X8 64 75 85 96 107 117 128 139 149 160 8 X 10 80 93 107 120 133 147 160 173 187 200 8 X 12 96 112 128 144 160 176 192 208 224 240 8 X 14 112 131 149 168 187 205 224 243 261 280 10 X 10 100 117 133 150 167 183 200 217 233 250 10 X 12 120 140 160 180 200 220 240 260 280 300 10 X 14 140 163 187 210 233 257 280 303 327 350 12 X 12 144 168 192 216 240 264 288 312 336 360 12 X 14 168 196 224 252 280 308 336 364 392 420 14 X 14 196 229 261 294 327 359 392 425 457 490 22 ARITHMETIC. FRENCH OR METRIC MEASURES. The metric unit of length is the metre = 39.37 inches. The metric unit of weight is the gram = 15. 432. grains. The following prefixes are used for subdivisions and multiples: Milli = Viooo, Centi = Vioo, Deci = i/io, Deca = 10, Hecto = 100, Kilo -= 1000, Myria = 10,000. FRENCH AND BRITISH (AND AMERICAN) EQUIVALENT MEASURES. French. • 1 metre 0.3048 metre 1 centimetre 2.54 centimetres 1 millimetre 25.4 millimetres 1 kilometre French. 1 square metre 0.836 square metre 0.0929 square metre 1 square centimetre 6.452 square centimetres 1 square millimetre 645.2 square millimetres 1 centiare = 1 sq. metre 1 are = 1 sq. decametre 1 hectare =100 ares 1 sq. kilometre 1 sq. myriametre Measures of Length. British and U. S. = 39.37 inches, or 3.28083 feet, or 1.09361 yards. = 1 foot. = 0.3937 inch. = 1 inch. = 0.03937 inch, or 1/25 inch, nearly. = 1 inch. = 1093.61 yards, or 0.62137 mile. Of Surface. British and U. S. f 10.764 square feet, ' \ 1.196 square yards. = 1 square yard. = 1 square foot. » 0.155 square inch. : 1 square inch. = 0.00155 sq. in. = 1973.5 cire. mils. = 1 square inch. = 10.764 square feet. = 1076.41 " > 107641 " " = 2.4711 acres. = 0.386109 sq. miles = 247.11 " « 38.6109 " French. 1 cubic metre 0.7645 cubic metre 0.02832 cubic metre 1 cubic decimetre = Of Volume. British and U. S. . (35.314 cubic feet, \ 1.308 cubic yards. : 1 cubic yard. ■■ 1 cubic foot. ( 61 .023 cubic inches; ( 0.0353 cubic foot. 28.32 cubic decimetres = 1 cubic foot. 1 cubic centimetre = 0.061 cubic inch. 16.387 cubic centimetres =»= 1 cubic inch. 1 cubic centimetre = 1 millilitre = 0.061 cubic inch. 1 centilitre = 0.610 1 decilitre = 6.102 1 litre = 1 cubic decimetre =61.023 " £ =1.05671 quarts, U.S. 1 hectolitre or decistere =3.5314 cubic feet =2.8375 bushels, " 1 stere, kilolitre, or cubic metre = 1.308 cubic yards = 28.37 bushels, Of Capacity. French. British and U. S. 61.023 cubic inches, 0.03531 cubic foot, 0.2642 gallon (American), 2.202 pounds of water at 62° F. = 1 cubic foot. = 1 gallon (British). = 1 gallon (American). 1 litre (=1 cubic decimetre) = 28.317 litres 4.543 litres 3.785 litres WEIGHTS AND MEASURES. 23 Of Weight. British and U. S. = 15.432 grains. = 1 grain. = 1 ounce avoirdupois. =±= 2.2046 pounds. • = 1 pound. (0.9842 ton of 2240 pounds, ] 19.68 cwts., ( 2204.6 pounds. } 1 ton of 2240 pounds. French. 1 gramme 0.0648 gramme 28.35 gramme 1 kilogramme 0.4536 kilogramme 1 tonne or metric ton = 1000 kilogrammes 1.016 metric tons 1016 kilogrammes Mr. O. H. Titmann, in Bulletin No. 9 of the U. S. Coast and Geodetic urvey, discusses the work of various authorities who have compared the ard and the metre, and by referring all the observations to a common tandard has succeeded in reconciling the discrepancies within very iarrow limits. The following are his results for the number of inches in a netre according to the comparisons of the authorities named: 1817. iassler, 39.36994 in. 1818. Kater, 39.36990 in. 1835. Baily, 39.36973 a. 1866. Clarke, 39.36970 in. 1885. Comstock, 39.36984 in. The mean if these is 39.36982 in. The value of the metre is now defined in the U. S. laws as 39.37 inches. French and British Equivalents of Compound Units. French. gramme per square millimetre kilogramme per square British. =" 1.422 lbs. per sq. in. = 1422.32 " " " " centimetre = 14.223 ° " " " ..0335 kg. per sq. cm. = 1 atmosphere = 14.7 " " " K070308 kilogramme per square centimetre = 1 lb. per square inch. l kilogrammetre = 7.2330 foot-pounds. L gramme per litre = 0.062428 lb. per cu. ft. = 58.349 grains per U. S gal. of water at 62° F. L grain per U. S. gallon=l part in 58,349 == 1.7138 parts per 100,000 = 0..017138 grammes per litre. METRIC CONVERSION TABLES. The following tables, with the subjoined memoranda, were published in 1890 by the United States Coast and Geodetic Survey, office of standard weights and measures, T. C. Mendenhall, Superintendent. Tables for Converting U. S. Weights and Measures — Customary to Metric. 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 = Inches to Milli- metres. Feet to Metres. Yards to Metres. Miles to Kilo- metres. 25.4001 50.8001 76.2002 101.6002 127.0003 152.4003 177.8004 203.2004 228.6005 0.304801 0.609601 0.914402 1.219202 1 .524003 1.828804 2.133604 2.438405 2.743205 0.914402 1 .828804 2.743205 3.657607 4.572009 5.486411 6.400813 7.315215 8.229616 1.60935 3.21869 4.82804 6.43739 8.04674 9.65608 1 1 .26543 12.87478 14.48412 24 ARITHMETIC. SQUARE. Square Inches to Square Centi- metres. Square Feet to Square Deci- metres. Square Yards to Square Metres. Acres to Hectares. 1 = 6.452 9.290 0.836 4047 2 = 12.903 18.581 1.672 0.8094 3 = 19.355 27.871 2.508 1.2141 4 = 25.807 37.161 3.344 1.6187 5 = 32.258 46.452 4.181 2.0234 6 = 38.710 55.742 5.017 2.4281 7 = 45.161 65.032 5.853 2.8328 8 = 51.613 74.323 6.689 3.2375 9 = 58.065 83.613 7.525 3.6422 Cubic Inches to Cubic Centi- metres. Cubic Feet to Cubic Yards to Bushels to Cubic Metres. Cubic Metres. Hectolitres. 1 = 16.387 0.02832 0.765 0.35242 2 = 32.774 0.05663 1.529 0.70485 3 = 49.161 0.08495 2.294 1.05727 4 = 65.549 0.11327 3.058 1 .40969 5 = 81.936 0.14158 3.823 1.76211 6 = 98.323 0.16990 4.587 2.11454 7 = 114.710 0.19822 5.352 2.46696 8 = 131.097 0.22654 6.116 2.81938 9 = 147.484 0.25485 6.881 3.17181 Fluid Drachms to Millilitres or Cubic Centi- Fluid Ounces to Millilitres. Quarts to Litres. Gallons to Litres. metres. 1 = 3.70 29.57 0.94636 3.78544 2 = 7.39 59.15 1 .89272 7.57088 3 = 11.09 88.72 2.83908 11.35632 4 = 14.79 118.30 3.78544 15.14176 5 = 18.48 147.87 4.73180 18.92720 6 = 22.18 177.44 5.67816 22.71264 7 = 25.88 207.02 6.62452 26.49808 8 = 29.57 236.59 7.57088 30.28352 9 = 33.28 266.16 8.51724 34.06896 METRIC CONVERSION TABLES. WEIGHT. 25 Grains to Milli- grammes. Avoirdupois Ounces to Grammes. Avoirdupois Pounds to Kilo- grammes. Troy Ounces to Grammes. 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 = 64.7989 129.5978 194.3968 259.1957 323.9946 388.7935 453.5924 518.3914 583.1903 28.3495 56.6991 85.0486 113.3981 141.7476 170.0972 198.4467 226.7962 255.1457 0.45359 0.90719 1.36078 1.81437 2.26796 2.72156 3.17515 3.62874 4.08233 31.10348 62.20696 93.31044 124.41392 155.51740 186.62089 217.72437 248.82785 279.93133 1 chain = 20.1 169 metres. 1 square mile = 259 hectares. 1 fathom = 1 .829 metres. 1 nautical mile = 1853.27 metres. 1 foot = 0.304801 metre. 1 avoir, pound = 453.5924277 gram. 15432.35639 grains = 1 kilogramme. - Tables for Converting IT. S. Weights and Measures — Metric to Customary. Metres to Inches. Metres to Feet. Metres to Yards. Kilometres to Miles. 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 = 39.3700 78.7400 118.1100 157.4800 196.8500 236.2200 275.5900 314.9600 354.3300 3.28083 6.56167 9.84250 13.12333 16.40417 19.68500 22.96583 26.24667 29.52750 1.093611 2.187222 3.280833 4.374444 5.468056 6.561667 7.655278 8.748889 9.842500 0.62137 1 .24274 1.86411 2.48548 3.10685 3.72822 4.34959 4.97096 5.59233 SQUARE. Square Centi- metres to Square Inches. O550 0.3100 0.4650 0.6200 0.7750 0.9300 1 .0850 1 .2400 1.3950 Square Metres to Square Feet. WJ64 21.528 32.292 43.055 53.819 64.583 75.347 86.111 96.874 Square Metres to Square Yards. U96 2.392 3.588 4.784 5.980 7.176 8.372 9.568 10.764 Hectares to Acres. 2A7) 4.942 7.413 9.884 12.355 14.826 17.297 19.768 22.239 26 ARITHMETIC. Cubic Centi- metres to Cubic Inches. Cubic Deci- metres to Cubic Inches. Cubic Metres to Cubic Feet. Cubic Metres t Cubic Yards. 1 = 0.0610 61.023 35.314 1.308 2 = 0.1220 122.047 70.629 2.616 3 = 0.1831 183.070 105.943 3.924 4 = 0.2441 244.093 141.258 5.232 5 = 0.3051 305.117 176.572 6.540 6 = 0.3661 366.140 211.887 7.848 7 = 0.4272 427.163 247.201 9.156 8 = 0.4882 488.187 282.516 10.464 9 = 0.5492 549.210 317.830 11.771 Millilitres or Cubic Centi- metres toFluid Centilitres to Fluid Litres to Quarts. Dekalitres to Hektolitres to Drachms. 1 = 0.27 0.338 1.0567 2.6417 2.8375 2 = 0.54 0.676 2.1134 5.2834 5.6750 3 = 0.81 1.014 3.1700 7.9251 8.5125 4 = 1.08 1.352 4.2267 10.5668 11.3500 5 = 1.35 1.691 5.2834 13.2085 14.1875 6 = 1.62 2.029 6.3401 15.8502 17.0250 7 = 1.89 2.368 7.3968 18.4919 19.8625 8 = 2.16 2.706 8.4534 21.1336 22.7000 9 = 2.43 3.043 9.5101 23.7753 25.5375 Milligrammes to Grains. Kilogrammes to Grains. Hectogrammes ( 1 00 grammes) to Ounces Av. Kilogrammes to Pounds Avoirdupois. 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 = 0.01543 0.03086 0.04630 0.06173 0.07716 0.09259 0.10803 0.12346 0.13889 15432.36 30864.71 46297.07 61729.43 77161.78 92594.14 108026.49 123458.85 138891.21 3.5274 7.0548 10.5822 14.1096 17.6370 21.1644 24.6918 28.2192 31.7466 2.20462 4.40924 6.61386 8.81849 11.02311 13.22773 15.43235 17.63697 19.84159 WEIGHTS AND MEASURES. 27 WEIGHT — (Continued). Quintals to Pounds Av. Milliers or Tonnes to Pounds Av. Grammes to Ounces. Troy. 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 = 220.46 440.92 661.38 881.84 1102.30 1322.76 1543.22 1763.68 1982.14 2204.6 4409.2 6613.8 8818.4 11023.0 13227.6 15432.2 17636.8 19841.4 0.03215 0.06430 0.09645 0.12860 0.16075 0.19290 0.22505 0.25721 0.28936 The British Avoirdupois pound was derived from the British standard Troy pound of 1758 by direct comparison, and it contains 7000 grains Troy. The grain Troy is therefore the same as the grain Avoirdupois, and the pound Avoirdupois in use in the United States is equal to the British pound Avoirdupois. By the concurrent action of the principal governments of the world an International Bureau of Weights and Measures has been established near Paris. The International Standard Metre is derived from the Metre des Archives, and its length is defined by the distance between two lines at 0° Centigrade, on a platinum-iridium bar deposited at the International Bureau. The International Standard Kilogramme is a mass of platinum-iridium deposited at the same place, and its weight in vacuo is the same as that of the Kilogramme des Archives. Copies of these international standards are deposited in the office of standard weights and measures of the U. S. Coast and Geodetic Survey. The litre is equal to a cubic decimetre of water, and it is measured by the quantity of distilled water which, at its maximum density, will counterpoise the standard kilogramme in a vacuum; the volume of such a quantity of water being, as nearly as has been ascertained, equal to a cubic decimetre. The metric system was legalized in the United States in 1866. Many attempts were made during the 40 years following to have the U. S. Congress pass laws to make the metric system the legal standard, but they have all failed. Similar attempts in Great Britain have also failed. For arguments for and against the metric system see the report of a committee of the American Society of Mechanical Engineers, 1903, Vol. 24. COMPOUND UNITS. Measures of Pressure and Weight. 1 lb. per square inch. 1 ounce per sq. in. 1 atmosphere (14.7 lbs. per sq.in.) = 144 lbs. per square foot. 2.0355 ins. of mercury at 32° F. 2.0416 " " " " 62° F. 2.309 ft. of water at 62° F. 27.71 ins. " " " 62° F. 0.1276 in. of mercury at 62° F. 1.732 ins. of water at 62° F. 2116.3 lbs. per square foot. 33.947 ft. of water at 62° F. 30 ins. of mercury at 62° F. 29.922 ins. of mercury at 32° F. 760 millimetres of mercury at 32° F. 28 ARITHMETIC. COMPOUND UNITS — (Continued). ( 0.03609 lb. or .5774 oz. per sq.in. 1 inch of water at 62° F. = < 5.196 lbs. per square foot. ( 0.0736 in. of mercury at 62° F. 1 inch of water at 32° F. -\ $%&£&* *Wffik. Hoot of water a, 62= F. -{ ^gj lb. per square inch. ( 0.491 lb. or 7.86 oz. per sq. in. 1 inch of mercury at 62° F. = \ 1.132 ft. of water at 62° F. ( 13.58 ins. " " " 62° F. "Weight of One Cubic Foot of Pure Water. At 32° F. (freezing-point) 62.418 lbs. " 39.1° F. (maximum density) 62.425 " " 62° F. (standard temperature) 62.355 " " 212° F. (boiling-point, under 1 atmosphere) 59.76 " American gallon = 231 cubic ins. of water at 62° F. = 8.3356 lbs. British " = 277.274 " " " " " " - 10 lbs. Weight and Volume of Air. 1 cubic ft. of air at 32° F. and atmospheric pressure weighs 0.080728 lb. (0.0005606 lb. per sq. in. 1 ft. in height of air at 32° F„ = \ 0.008970 ounces per sq. in. (0.015534 inches of water at 62° F. For air at any other temperature T° Fahr. multiply by 460 -h (460 + T). 1 lb. pressure per sq. ft. = 12.387 ft. of air at 32° F. 1 " " " sq. in. = 1784. " " " " 1 ounce " " l! " = 111.48 " " " " 1 inch of water at 62° F. == 64.37 " " " " For air at any other temperature multiply by (460 + T) -*- 460. 1 atmosphere = 14.696 lb. per sq. in. == 760 mm. or 29.921 in. of mercury. Measures of Work, Power, and Duty. Work. — The sustained exertion of pressure through space. Unit of work. — One foot-pound, i.e., a pressure of one pound exerted through a space of one foot. Horse-power. — The rate of work. Unit of horse-power = 33,000 ft.-lbs. per minute, or 550 ft.-lbs. per second = 1,980,000 ft.-lbs. per hour. Heat unit = heat required to raise 1 lb. of water 1° F. (from 39° to 40°). 33000 Horse-power expressed in heat units = ' ' R = 42.416 heat units per minute = 0.707 heat unit per second = 2545 heat units per hour. 1 lb. of fne! per H. P. per honr - { ^i'^a/Sinits' ^ ^ * ^ 1,000,000 ft.-lbs. per lb. of fuel = 1.98 lbs. of fuel per H. P. per hour. 5^80 ^2 Velocity. — Feet per second = „~^ = ^ X miles per hour. 3600 15 Gross tons per mile = ooln = i"7 * bs - per yard ( sm ^ e rail.) WIRE AND SHEET-METAL GAUGES. 29 WIRE AND SHEET-METAL GAUGES COMPARED. sis, T3„»fi — . a5o British Imperial "S * -si £ * * .8 gc? rt a 5 ■ago £Meo Standard Wire Gauge. (Legal Standard =3 n * » CO ixS SS || S-2 2 - |sl 03 3|S v& in Great Britain since March 1, 1884.) |5 inch. inch. inch. inch. inch. millim. inch. 0000000 .49 .500 12.7 .5 7/0 000000 .46 .464 11.78 .469 % 00000 .43 .432 10.97 .438 5/0 0000 .454 .46 .393 .4 10.16 .406 4/0 000 .425 .40964 .362 .372 9.45 .375 3/0 00 .38 .3648 .331 .348 8.84 .344 2/0 .34 .32486 .307 .324 8.23 .313 1 .3 .2893 .283 .227 .3 7.62 .281 1 2 .284 .25763 .263 .219 .276 7.01 .266 2 3 .259 .22942 .244 .212 .252 6.4 .25 3 4 .238 .2043 1 .225 .207 .232 5.89 .234 4 5 .22 .18194 .207 .204 .212 5.38 .219 5 6 .203 .16202 .192 .201 .192 4.88 .203 6 —7 .18 .14428 .177 .199 .176 4.47 .188 7 8 .165 .12849 .162 .197 .16 4.06 .172 8 9 .148 .11443 .148 .194 .144 3.66 .156 9 10 .134 .10189 .135 .191 .128 3.23 .141 10 11 .12 .09074 .12 .188 .116 2.95 .125 11 _12 .109 .08081 .105 .185 .104 2.64 .109 12 13 .095 .07196 .092 .182 .092 2.34 .094 13 14 .033 .06403 .08 .180 .08 2.03 .078 14 15 .072 .05707 .072 .178 .072 1.83 .07 15 "16 .065 .05032 .063 .175 .064 1.63 .0625 16 17 .058 .04526 .054 .172 .056 1.42 .0563 17 13 .049 .0403 .047 .168 .048 1.22 .05 18 19 .042 .03589 .041 164 .04 1.02 .0438 19 20 .035 .03196 .035 .161 .036 .91 .0375 20 21 .032 .02846 .032 .157 .032 .81 .0344 21 22 .028 .02535 .028 .155 .028 .71 .0313 22 23 .025 .02257 .025 .153 .024 .61 .0281 23 24 .022 .0201 .023 .151 .022 .56 .025 24 25 .02 .0179 .02 .148 .02 .51 .0219 25 26 .018 .01594 .018 .146 .018 .46 .0188 26 - 27 .016 .01419 .017 .143 .0164 .42 .0172 27 28 .014 .01264 .016 .139 .0148 .38 .0156 28 29 .013 .01126 .015 .134 .0136 .35 .0141 29 30 .012 .01002 .014 .127 .0124 .31 .0125 30 31 .01 .00893 .013 .120 .0116 .29 .0109 31 32 .009 .00795 .013 .115 .0108 .27 .0101 32 33 .008 .00708 .011 .112 .01 .25 .0094 33 34 .007 .0063 .01 .110 .0092 .23 .0086 34 35 .005 .00561 .00 .108 .0084 .21 .0078 35 ~ 36 .004 .005 .009 .106 .0076 .19 .007 36 37 .00445 .0085 .103 .0068 .17 .0066 37 38 .00396 .008 .101 .006 .15 .0063 38 39 .00353 .0075 .099 .0052 .13 39 40 .00314 .007 .097 .0048 .12 40 41 .095 .0044 .11 41 42 .092 .004 .10 42 43 .088 .0036 .09 43 44 .085 .0032 .08 44 45 .081 .0028 .07 45 46 .079 .0024 .06 46 47 .077 .002 .05 47 48 .075 .0016 .04 48 49 .092 .0012 .03 49 50 .069 .001 .025 50 30 ARITHMETIC. EDISON, OR CIRCULAR MIL GAUGE, FOR ELEC- TRICAL WIRES. Gauge Num- ber. Circular Mils. Diam- eter in Mils. Gauge Num- ber. Circular Mils. Diam- eter in Mils. Gauge Num- ber. Circular Mils. Diam- eter in Mils. 3 5 8 12 15 20 25 30 35 40 45 50 55 60 65 3,000 5,000 8,000 12,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 65,000 54.78 70.72 89.45 109.55 122.48 141.43 158.12 173.21 187.09 200.00 212.14 223.61 234.53 244.95 254.96 70 75 80 85 90 95 100 110 120 130 140 150 160 170 180 70,000 75,000 80,000 85,000 90,000 95,000 100,000 110,000 120,000 130,000 140,000 150,000 160,000 170,000 180,000 264.58 273.87 282.85 291.55 300.00 308.23 316.23 33 1 .67 346.42 360.56 374.17 387.30 400.00 412.32 424.27 190 200 220 240 260 280 300 320 340 360 190,000 200,000 220,000 240,000 260,000 280,000 300,000 320,000 340,000 360,000 435.89 447.22 469.05 489.90 509.91 529.16 547.73 565.69 583.10 600.00 TWIST DRILL AND STEEL WIRE GAUGE. (Morse Twist Drill and Machine Co.) No. Size. No. Size. No. Size. No. Size. No. Size. No. Size. inch. inch. inch. inch. inch. 1 .2230 11 .1910 7,1 .1590 31 .1200 41 .0960 51 .0670 ?. .2210 12 .1890 22 .1570 32 .1160 42 .0935 52 .0635 3 .2130 13 .1850 23 .1540 33 .1130 43 .0890 53 .0595 4 .2090 14 .1820 7,4 .1520 34 .1110 44 .0860 54 .0550 5 .2055 15 .1800 7.5 .1495 35 .1100 45 .0820 55 .0520 6 .2040 16 .1770 26 .1470 36 .1065 46 .0810 56 .0465 7 .2010 17 .1730 27 .1440 37 .1040 47 .0785 57 .0430 8 .1990 18 .1695 28 .1405 38 .1015 48 .0760 58 .0420 9 .1960 19 .1660 29 .1360 39 .0995 49 .0730 59 .0410 10 .1935 20 .1610 30 .1285 40 .0980 50 .0700 60 .0400 STUBS' STEEL WIRE GAUGE. (For Nos. 1 to 50 see table on page 29.) No. Size. No. Size. inch. No. Size. No. Size. No. Size. No. Size. inch. inch. inch. inch. inch. Z .413 P .323 W .257 51 .066 61 .038 71 .026 Y .404 o .316 b) .250 52 .063 62 .037 72 .024 X .397 N .302 1) .246 53 .058 63 .036 73 .023 W .386 M .295 C .242 54 .055 64 .035 74 .022 V .377 r, .290 B .238 55 .050 65 .033 75 .020 u .368 K .281 A .234 56 .045 66 .032 76 .018 T .358 .1 .277 1 (See 57 .042 67 .031 77 .016 s .348 T .272 to {page 58 .041 68 .030 78 .015 H, .339 H .266 50 (29 59 .040 69 .029 79 .014 Q .332 G .261 60 .039 70 .027 80 .013 The Stubs' Steel Wire Gauge is used in measuring drawn steel wire or drill rods of Stubs' make, and is also used by many makers of American drill rods. WIRE AND SHEET-METAL GAUGES. 31 THE EDISON OR CIRCULAR 3IIL WIRE GAUGE. (For table of copper wires by this gauge, giving weights, electrical resistances, etc., see Copper Wire.) Mr. C. J: Field (Stevens Indicator, July, 1887) thus describes the origin of the Edison gauge: The Edison company experienced inconvenience and loss by not having a wide enough range nor sufficient number of sizes in the existing gauges. This was felt more particularly in the central-station work in making electrical determinations for the street system. They were compelled to make use of two of the existing gauges at least, thereby introducing a complication that was liable to lead to mistakes by the contractors and linemen. In the incandescent system an even distribution throughout the entire system and a uniform pressure at the point of delivery are obtained by calculating for a given maximum percentage of loss from the potential as delivered from the dynamo. In carrying this out, on account of lack of regular sizes, it was often necessary to use larger sizes than the occasion demanded, and even to assume new sizes for large underground conductors. The engineering department of the Edison company, knowing the require- ments, have designed a gauge that has the widest range obtainable and a large number of sizes which increase in a regular and uniform manner. The basis of the graduation is the sectional area, and the number of the wire corresponds. A wire of 100,000 circular mils area is No. 100; a wire . of one half the size will be No. 50; twice the size No. 200. In the older gauges, as the number Increased the size decreased. With this gauge, however, the number increases with the wire, and the number multiplied by 1000 will give the circular mils. The weight per mil-foot, 0.00000302705 pounds, agrees with a specific gravity of 8.889, which is the latest figure given for copper. The ampere capacity which is given was deduced from experiments made in the com- pany's laboratory, and is based on a rise of temperature of 50° F. in the wire. In 1893 Mr. Field writes, concerning gauges in use by electrical engineers: The B. and S. gauge seems to be in general use for the smaller sizes, up to 100,000 cm., and in some cases a little larger. From between one and two hundred thousand circular mils upwards, the Edison gauge or its equivalent is practically in use, and there is a general tendency to desig- nate all sizes above this in circular mils, specifying a wire as 200,000, 400,000, 500,000, or 1,000,000 cm, In the electrical business there is a large use of copper wire and rod and other materials of these large sizes, and in ordering them, speaking of them, specifying, and in every other use, the general method is to simply specity the circular milage. I think it is going to be the only system in the future for the designation of wires, and the attaining of it means practically the adoption of the Edison gauge or the method and basis of this gauge as the correct one for wire sizes. THE U. S. STANDARD GAUGE FOR SHEET AND PLATE IRON AND STEEL, 1893. There is in this country no uniform or standard gauge, and the same numbers in different gauges represent different thicknesses of sheets or Slates. This has given rise to much misunderstanding and friction etween employers and workmen and mistakes and fraud between dealers and consumers. An Act of Congress in 1893 established the Standard Gauge for sheet iron and steel which is given on the next page. It is based on the fact that a cubic foot of iron weighs 480 pounds. A sheet of iron 1 foot square and 1 inch thick weighs 40 pounds, or 640 ounces, and 1 ounce in weight should be 1/640 inch thick. The scale has been arranged so that each descriptive number represents a certain number of ounces in weight and an equal number of 640ths of an inch in thickness. The law enacts that on and after July 1, 1893, the new gauge shall be used in determining duties and taxes levied on sheet and plate iron and 32 ARITHMETIC. U. S. STANDARD GAUGE FOR SHEET AND PLATE IRON AND STEEL, 1893. S3 S. BO Approximate Thickness in Decimal Parts of an Inch. li 1 ■Ha -£ oo-S S < •* Weight per Square Foot in Ounces Avoirdupois. Weight per Square Foot in Pounds Avoirdupois. Hi >• & Hi II! as .3 6^ • en £.22 ill -.S'2 0000000 1-2 0.5 12.7 320 20. 9.072 97.65 000000 15-32 0.46875 1 1 .90625 300 18.75 8.505 91.55 201.82 00000 7-16 0.4375 11.1125 280 17.50 7.938 85.44 188.37 0000 13-32 0.40625 10.31875 260 16.25 7.371 79.33 174.91 000 3-8 0.375 9.525 240 15. 6.804 73.24 161.46 00 11-32 0.34375 8.73125 220 13.75 6.237 67.13 148.00 5-16 0.3125 7.9375 200 12.50 5.67 61.03 134.55 1 9-32 0.28125 7.14375 180 11.25 5.103 54.93 121.09 2 17-64 0.265625 6.746875 170 10.625 4.819 51.88 114.37 3 1-4 0.25 6.35 160 10. 4.536 48.82 107.64 4 15-64 0.234375 5.953125 150 9.375 4.252 45.77 100.91 5 7-32 0.21875 5.55625 140 8.75 3.969 42.72 94.18 6 13-64 0.203125 5.159375 130 8.125 3.685 39.67 87.45 7 3-16 0.1875 4.7625 120 7.5 3.402 36.62 80.72 8 11-64 0.171875 4.365625 110 6.875 3.118 33.57 74.00 9 5-32 0.15625 3.96875 100 6.25 2.835 30.52 67.27 10 9-64 0.140625 3.571875 90 5.625 2.552 27.46 60.55 11 1-8 0.125 3.175 80 5. 2.268 24.41 53.82 12 7-64 0.109375 2.778125 70 4.375 1.984 21.36 47.09 13 3-32 0.09375 2.38125 60 3.75 1.701 18.31 40.36 14 5-64 0.078125 1.984375 50 3.125 1.417 15.26 33.64 15 9-128 0.0703125 1.7859375 45 2.8125 1.276 13.73 30.27 16 1-16 0.0625 1.5875 40 2.5 1.134 12.21 26.91 17 9-160 0.05625 1 .42875 36 2.25 1.021 10.99 24.22 18 1-20 0.05 1.27 32 2. 0.9072 9.765 21.53 19 7-160 0.04375 1.11125 28 1.75 0.7938 8.544 18.84 20 3-80 0.0375 0.9525 24 1.50 0.6804 7.324 16.15 21 1 1-320 0.034375 0.873125 22 1.375 0.6237 6.713 14.80 22 1-32 0.03125 0.793750 20 1.25 0.567 6.103 13.46 23 9-320 0.028125 0.714375 18 1.125 0.5103 5.49 12.11 24 1-40 0.025 0.635 16 1. 0.4536 4.882 10.76 25 7-320 0.021875 0.555625 14 0.875 0.3969 4.272 9.42 26 3-160 0.01875 0.47625 12 0.75 0.3402 3.662 8.07 27 1 1-640 0.0171875 0.4365625 11 0.6875 0.3119 3.357 7.40 28 1-64 0.015625 0.396875 10 0.625 0.2835 3.052 6.73 29 9-640 0.0140625 0.3571875 9 0.5625 0.2551 2 746 6.05 30 1-80 0.0125 0.3175 8 0.5 0.2268 2.441 5.38 31 7-640 0.0109375 0.2778125 7 0.4375 0.1984 2.136 4.71 32 13-1280 0.01015625 0.25796875 6V2 0.40625 0.1843 1.983 4.37 33 3-320 0.009375 0.238125 6 0.375 0.1701 1.831 4.04 34 11-1280 0.00859375 0.21828125 5V2 0.34375 0.1559 1.678 3.70 35 5-640 0.0078125 0.1984375 5 0.3125 0.1417 1.526 3.36 36 9-1280 0.00703125 0.17859375 41/2 0.28125 0.1276 1.373 3.03 37 1 7-2560 0.00664062 0.16867187 41/4 0.26562 0.1205 1.297 2.87 38 1-160 0.00625 0.15875 4 0.25 0.1134 1.221 2.69 THE DECIMAL GAUGE. 33 steel ; and that in its application a variation of 2 1/2 per cent either way may be allowed. The Decimal Gauge. — The legalization of the standard sheet- metal gauge of 1893 and its adoption by some manufacturers of sheet iron have only added to the existing confusion of gauges. A joint committee of the American Society of Mechanical Engineers and the American Railway Master Mechanics' Association in 1895 agreed to recommend the use of the decimal gauge, that is, a gauge whose number for each thickness is the number of thousandths of an inch in that thick- ness, and also to recommend " the abandonment and disuse of the various other gauges now in use, as tending to confusion and error." A notched gauge of oval form, shown in the cut below, has come into use as a standard form of the decimal gauge. In 1904 The Westinghouse Electric & Mfg- Co. abandoned the use of gauge numbers in referring to wire, sheet metal, etc. Weight of Sheet Iron and Steel. Thickness by Decimal Gauge. 2 Weight per Weight per • a . Square Foot • § ! Square Foot O in Pounds. 3 .2 in Pounds. ■£-5 ££ *fi go a a < 3 ^ vO £§ a &* •& "3 • a i • 00 3 a *g i Sri §> 01 Q 2 a a < - a Oi Q aS a < a a < TO fife a "i Ja ri 0.002 1/500 0.05 0.08 0.082 0.060 i/is- 1.52 2.40 2.448 0.004 1/250 0.10 0.16 0.163 0.065 13/200 1.65 2.60 2.652 0.006 3 /500 0.15 0.24 0.245 0.070 7 /l00 1.78 2.80 2.856 0.008 Vl25 0.20 0.32 0.326 0.075 3/40 1.90 3.00 3.060 0.010 1/100 0.25 0.40 0.408 0.080 2/25 2.03 3.20 3.264 0.012 3 /250 0.30 0.48 0.490 0.085 17/200 2.16 3.40 3.468 0.014 7 /500 0.36 0.56 0.571 0.090 9/100 2.28 3.60 3.672 0.016 1/64 + 0.41 0.64 0.653 0.095 19/200 2.41 3.80 3.876 0.018 9 /500 0.46 0.72 0.734 0.100 1/10 2.54 4.00 4.080 0.020 1/50 0.51 0.80 0.816 0.110 11/100 2.79 4.40 4.488 0.022 U/500 0.56 0.88 0.898 0.125 1/8 3.18 5.00 5.100 0.025 1/40 0.64 1.00 1.020 0.135 27/200 3.43 5.40 5.508 0.028 7/250 0.71 1.12 1.142 0.150 3/20 3.81 6.00 6.120 0.032 1/32 + 0.81 1.28 1.306 0.165 33/200 4.19 6.60 6.732 0.036 9/250 0.91 1.44 1.469 0.180 9/50 4.57 7.20 7.344 0.040 1/25 1.02 1.60 1.632 0.200 1/5 5.08 8.00 8.160 0.045 9 /200 1.14 1.80 1.836 0.220 H/50 5.59 8.80 8.976 0.050 1/20 1.27 2.00 2.040 0.240 6 /25 6.10 9.60 9.792 0.055 11/200 1.40 2.20 2.244 0.250 1/4 6.35 10.00 10.200 '■9 ^OlMALGA^I^ STANDARD O 34 ALGEBRA. Addition. — Add a, 6, and - c. Ans. a + b - c. Add 2a and - 3a. Ans. - a. Add 2ab, - 3ab, — c, — 3c. Ans, — ab — 4c. Add a 2 and 2a. Ans. a 2 4 2a. Subtraction. — Subtract a from 6. Ans. b — a. Subtract - a from — 6. Ans. — & + a. Subtract b + c from a. Ans. a - 6 — c. Subtract 3a 2 & - 9c from 4a 2 6 4 c. Ans. a 2 b + 10c. Rule: Change the signs of the subtrahend and proceed as in addition. Multiplication. — Multiply a by 6. Ans. ab. Multiply ab by a + b. Ans. a 2 6 + ab 1 . Multiply a+ b by a + b. Ans.- (a +6) (a 4 6) = a 2 4- 2a6 4 6 2 . Multiply — a by - b. Ans. ab. Multiply -a by 6. Ans. - ab. Like signs give plus, unlike signs minus. Powers of numbers. — The product of two or more powers of any number is the number with an exponent equal to the sum of the powers: a 2 Xa 3 = a 5 ; a 2 b 2 X ab = a 3 6 3 ; - lab X 2ac = - 14a 2 6c. To multiply a polynomial by a monomial, multiply each term of the polynomial by the monomial and add the partial products: (6a — 3b) X 3c = 18ac - 96c. To multiply two polynomials, multiply each term of one factor by each term of the other and add the partial products: (5a — 66) X (3a — 46) = 15a 2 - 38a6 + 246 2 . The square of the sum of two numbers = sum of their squares + twice their product. The square of the difference of two numbers = the sum of their squares — twice their product. The product of the sum and difference of two numbers = the difference of their squares: (a + 6)2 = a 2 4 2ab 4 6 2 ; (a - 6) 2 = a 2 - 2a6 + 6 2 ; (a + 6) X (a - 6) = a 2 - 6 2 . The square of half the sums of two quantities is equal to their product plus the square of half their difference: ( — — I = a6 4 ( — — I • The square of the sum of two quantities is equal to four times their products, plus the square of their difference: (a 4- 6) 2 = 4a6 + (a — 6) 2 . The sum of the squares of two quantities equals twice their product, plus the square of their difference: a 2 + 6 2 = 2a6 + (a - 6) 2 . The square of a trinomial = square of each term + twice the product of each term by each of the terms that follow it: (a + 6 + c) 2 = a 2 4- 6 2 4 c 2 + 2a6 + 2ac 4- 26c; (a - 6 - c) 2 = a 2 + 6 2 + c* - 2a6- 2ac + 26c. The square of (any number + 1/2) = square of the number 4- the number + 1/4: = the number X (the number 4- 1) + 1/4: (a + V2) 2 = a 2 + a + 1/4, = a(a+ 1)4- 1/4. (4V 2 ) 2 = 4 2 + 4 + l/ 4 = 4 X 5 +1/4= 20l/ 4 . The product of any number 4- 1/2 by any other number 4- 1/2 = product of the numbers 4 half their sum 4 1/4. (a 4 1/2) X (6 4- 1/2) = a6 4 l?2(& 46) 4 1/4. 41/2 X 6V2 = 4 X 6 4- 1/2(4 4- 6) 4- 1/4 = 24 + 5 4- 1/4 = 291/4. Square, cube, 4th power, etc., of a binomial a+b. (a 4 6) 2 = a 2 4- 2a6 + 6 2 ; (a 4 6) 3 = a 3 4- 3a 2 6 4 3a6 2 + 6 3 (a + b)* = a 4 4- 4a 3 6 4- 6a 2 6 2 4- 4a& 3 4- 6*. In each case the number of terms is one greater than the exponent of the power to which the binomial is raised. 2. In the first term the exponent of a is the same as the exponent of the power to which the binomial is raised, and it decreases by 1 in each suc- ceeding term. 3. 6 appears in the second term with the exponent 1, and its exponent increases by 1 in each succeeding term. 4. The coefficient of the first term is 1. 5. The coefficient of the second term is the exponent of the power to which the binomial is raised. 35 6. The coefficient of each succeeding term is found from the next pre- ceding term by multiplying its coefficient by the exponent of a, and dividing the product by "a number greater by 1 than the exponent of b. (See Binomial Theorem, below.) Parentheses. — When a parenthesis is preceded by a plus sign it may be removed without changing the value of the expression: a + b + (a + b) = 2a + 2b. When a parenthesis is preceded by a minus sign it may be removed if we change the signs of all the terms within the parenthesis: 1 — (a — b — c) = l— a+b+c. When a parenthesis is within a parenthesis remove the inner one first: a — [& - {c — (d — e)}] = a — [ft — {c — d + e} ] = a — [b — c + d — e] = a — b + c — d + e. A multiplication sign, X, has the effect of a parenthesis, in that the operation indicated by it must be performed before the operations of addition or subtraction, a + b X a + b = a + ab + b; while (a + b) X (a + b) = a 2 + 2ab + b 2 , and (a + b) X a + b = a 2 + ab + b. The absence of any sign between two parentheses, or between a quan- tity and a parenthesis, indicates that the parenthesis is to be multiplied by the quantity or parenthesis: a(a + b + c) = a 2 + ab + ac. Division. — The quotient is positive when the dividend and divisor have like signs, and negative when they have unlike signs: abc -h b = ac; abc h- — b = — ac. To divide a monomial by a monomial, write the dividend over the divisor with a line between them. If the expressions have common factors, remove the common factors: 9 , . a 2 bx a, a 2 bx -5- aby = —. — = - , aby y a 3 'a 5 a 2 To divide a polynomial by a monomial, divide each term of the poly- nomial by the monomial: (Sab — I2ac) -j- 4a = 26 — 3c. To divide a polynomial by a polynomial, arrange both dividend and divisor in the order of the ascending or descending powers of some common letter, and keep this arrangement throughout the operation. Divide the first term of the dividend by the first term of the divisor, and write the result as the first term of the quotient. Multiply all the terms of the divisor by the first term of the quotient and subtract the product from the dividend. If there be a remainder, consider it as a new dividend and proceed as before: (a 2 — 6 2 ) -4- (a +6). The difference of two equal odd powers of any two numbers is divisible by their difference and also by their sum: (a* -&s) -5- (a-b) =a 2 +ab +b 2 ; (a 3 - & 3 ) -s- (a +6) =a 2 -ab +b 2 . The difference of two equal even powers of two numbers is divisible by their difference and also by their sum: (a 2 — b 2 ) -f- (a — o) = a + b. The sum of two equal even powers of two numbers is not divisible by either the difference or the sum of the numbers; but when the exponent of each of the two equal powers is composed of an odd and an even factor, the sum of the given power is divisible by the sum of the powers expressed by the even factor. Thus x 6 + y 6 is not divisible byx 4- y or by x — y, but is divisible by x 2 + y 2 . Simple equations. — An equation is a statement of equality between two expressions; as, a + b = c + d. , . ... A simple equation, or equation of the first degree, is one which contains only the first power of the unknown quantity. If equal changes be made (by addition, subtraction, multiplication, or division) in both sides of an equation, the results will be equal. Any term may be changed from one side of an equation to another, provided its sign be changed: a + b = c + d; a = c + d — b. To solve 36 ALGEBRA. an equation having one unknown quantity, transpose all the terms involv- ing the unknown quantity to one side of the equation, and all the other terms to the other side; combine like terms, and divide both sides by the coefficient of the unknown quantity. Solve 8x - 29 = 26 - 3x. 8x + 3x — 29 + 26; llz = 55; x = 5, ans. Simple algebraic problems containing one unknown quantity are solved by making x = the unknown quantity, and stating the conditions of the problem in the form of an algebraic equation, and then solving the equa- tion. What two numbers are those whose sum is 48 and difference 14? Let x = the smaller number, x + 14 the greater, x + x + 14 = 48. 2x = 34, x = 17; x + 14 = 31, ans. Find a number whose treble exceeds 50 as much as its double falls short of 40. Let x = the number. 3x — 50 = 40 — 2x; 5x = 90; x = 18, ans. Proving, 54 - 50 = 40 - 36. Equations containing two unknown quantities. — If one equation contains two unknown quantities, x and y, an indefinite number of pairs of values of x and y may be found that will satisfy the equation, but if a second equation be given only one pair of values can be found that will satisfy both equations. Simultaneous equations, or those that may be satisfied by the same values of the unknown quantities, are solved by combining the equations so as to obtain a single equation containing only one unknown quantity. This process is called elimination. Elimination by addition or subtraction. — Multiply the equation by such numbers as will make the coefficients of one of the unknown quanti- ties equal in the resulting equation. Add or subtract the resulting equa- tions according as they have unlike or like signs. c n1v „ | 2x + 3y = 7. Multiply by 2: 4x + 6y =14 &olve \ 4k - 5y = 3. Subtract : 4x - by = 3 lly - 11 ; y = 1. Substituting value of y in first equation, 2x + 3 = 7; x = 2. Elimination by substitution. — From one of the equations obtain the value of one of the unknown quantities in terms of the other. Substi- tute for this unknown quantity its value in the other equation and reduce the resulting equations. Solve ! 2x + 3 V = 8 " (1 >- From (1 > we find x = 8 ~o 3V - bolve (3x + 7y = 7. (2). 2 Substitute this value in (2):3( 8 ~ 3y ) +7y = 7; =24-9y + 14?/ = 14, whence y =— 2. Substitute this value in (1): 2x — 6 = 8; x = 7. Elimination by comparison. — From each equation obtain the value of one of the unknown quantities in terms of the other. Form an equation from these equal values, and reduce this equation. Solve 2x - 9y = 11. (1) and 3x - 4y = 7. (2). From (1) we find x = ik + *y. From (2) we end x = i^l. Equating these values of x, 1— y = "t v ; 19y = — 19; y = - 1. Substitute this value of y in (1): 2x + 9 = 11; x = 1. If three simultaneous equations are given containing three unknown quantities, one of the unknown quantities must be eliminated between two pairs of the equations; then a second between the two resulting equations. Quadratic equations. — A quadratic equation contains the square of the unknown quantity, but no higher power. A pure quadratic contains the square only; an affected quadratic both the square and the first power. To solve a pure quadratic, collect the unknown quantities on one side, and the known quantities on the other; divide by the coefficient of the unknown quantity and extract the square root of each side of the resulting equation; _ Solve 3x 2 - 15 = 0. 3z 2 = 15; x 2 = 5; x = ^5. A root like ^5, which is indicated, but which can be found only approxi- mately, is called a surd. ALGEBRA. 37 Solve 3x 2 + 15 = 0. 3x = - 15; x 2 = - 5; x = V~5. The square root of — 5 cannot be found even approximately, for the square of any number positive or negative is positive; therefore a root which is indicated, but cannot be found even approximately, is called imaginary. To solve an affected quadratic, 1. Convert the equation into the form a 2 x 2 ± 2dbx = c, multiplying or dividing the equation if necessary, so as to make the coefficient of x 2 a square number. 2. Complete the square of the first member of the equation, so as to convert it to the form of a 2 x 2 ± 2abx + b 2 , which is the square of the binomial ax±b, as follows: add to each side of the equation the square of the quotient obtained by dividing the second term by twice the square root of the first term. 3. Extract the square root of each side of the resulting equation. Solve 3:r 2 — 4.r= 32. To make the coefficient of x 2 a square number, multiply by 3 : 9x 2 - 12s = 96; 12x -e- (2 X 3x) = 2; 2 2 = 4. Complete the square: 9a; 2 — 12x + 4 = 100. Extract the root: 3x - 2 = ±10, whence x = 4 or — 22/ 3 . The square root of 100 is either + 10 or — 10, since the square of — 10 as well as + 10 2 = 100. Every affected quadratic may be reduced t o the form ax 2 +bx+c=0. — b ± *^b 2 — Aac The solution of this equation is x = — Problems involving quadratic equations have apparently two solutions, as a quadratic has two roots. Sometimes both will be true solutions, but generally one only will be a solution and the other be inconsistent with the conditions of the problem. The sum of the squares of two consecutive positive numbers is 481. Find the numbers. Let x = one number, x+1 the other, x 2 + (x + l) 2 = 481. 2z 2 + 2x + 1 = 481. x 2 + x = 240. Completing the square, x 2 +x + 0.25 = 240.25. Extracting the root we obtain x+ 0.5 = ± 15.5; x = 15 or — 16. The negative root — 16 is inconsistent with the conditions of the problem. Quadratic equations containing two unknown quantities require different methods for their solution, according to the form of the equations. For these methods reference must be made to works on algebra. Theory of exponents. — ^Ja when n is a positive integer is one of n n /~m -qual factors of a. *\ja means a is to be raised to the mth power and the nth root extracted. ( Vaf ' means that the nth root of a is to be taken and the result raised to the mth power. ya m = ( Vo ) m = an. When the exponent is a" fraction, the numera- tor indicates a power, and the denominator a root, a 6 /2 = v / a 6 = a 3 ; a 3 /2 = V a s = a 1 - 5 . To extract the root of a quantity raised to an indicated power, divide the exponent by the index of the required root; as, m yaJ 1 = a » ; \/a 6 = a 6 /3 = a 2 . Subtracting 1 from the exponent of a is equivalent to dividing by a: a 2 ~i= a 1 = a; a 1 "* = a = -= 1; a - 1 = a" 1 = -; a ~ l -i = a~2= I. a a a 2 A number with a negative exponent denotes the reciprocal of the num- ber with the corresponding positive exponent. A factor under the radical sign whose root can be taken may, by having the root taken, be removed from under the radical sign: VoJb = v^i x Vb = a Vb. 38 GEOMETRICAL PROBLEMS. A factor outside the radical sign may be raised to the corresponding power and placed under it : Binomial Theorem. — To obtain any power, as the nth, of an expres- sion of the form x + a s {a + x) n_ n n^„ n n-i,._ u n(n - l)a ^ n(w-l)(n-: etc. ri = a n + na a l x + - x 2 + 1.2 1.2.3. The following laws hold for any term in the expansion of (a + x) n . x 3 -\ The exponent of x is less by one than the number of terms. The exponent of a is n minus the exponent of x. The last factor of the numerator is greater by one than the exponent of a. The last factor of the denominator is the same as the exponent of x. In the rth term the exponent of x will be r — 1. The exponent of a will be n — (r — 1), or n — r + 1. The last factor of the numerator will be n — r +2. The last factor of the denominator will be = r — 1. n(n - l)(n - 2) . . (n - r+ 2) „n-r + i .M. 1.2.3....&— 1) a X Hence the rth term = GEOMETRICAL PROBLEMS. 1. To bisect a straight line, or an arc of a circle (Fig. 1). — From the ends A, B, as centres, describe arcs intersecting at C and D, and draw a line through C and D which will bisect the line at E or the arc at F. 2. To draw a perpendicular to a straight line, or a radial line to a circular arc. — Same as in Problem 1. C D is perpendicular to the line A 25, and also radial to the arc. 3. To draw a perpendicular to a straight line from a given point in that line (Fig. 2). — With any radius, from the given point A in the line B C, cut the line at B and C. With a longer radius describe arcs from B and C, cutting each other at D, and draw the perpendicular D A. 4. From the end A of a given line A D to erect a perpendicular AE (Fig. 3). — From any centre F, above A I), describe a circle passing through the given point A, and cut- ting the given line at D. Draw D F and produce it to cut the circle at E, and draw the perpendicular A E. Second Method (Fig. 4). — From the given point A set off a distance A E equal to three parts, by any scale; and on the centres A and E, with radii of four and five parts respectively, describe arcs intersect- ing at C. Draw the perpendicular A C. Note. — This method is most useful on very large scales, where straight edges are inapplicable. Any multiples of the numbers 3, 4, 5 may be taken with the same effect, as 6, 8» 10, or 9, 12, 15. GEOMETRICAL PROBLEMS. 39 5. To draw a perpendicular to a straight line from any point without it (Fig. 5). — From the point A, with a sufficient radius cut the given line at F and G, and from these points describe arcs cutting at E. Draw the perpendicular A E. 6. To draw a straight line parallel to a given line, at a given distance apart (Fig. 6). — From the centres A, B, in the given line, with the given distance as radius, describe arcs C, D, and draw the parallel lines C D touching the arcs. I I _ Shifting the slip so that the point b travels on the transverse axis, and the point c on the conjugate axis, any number of points in the curve may be found, through which the curve may be 3d Method (Fig. 46). — The action of the preceding method may be embodied so as to afford the means of describing a large curve contin- uously by means of a bar m k, with steel points m, I, k, riveted into brass slides adjusted to the length of the semi-axis and fixed with set-screws. A rectangular cross E G, with guiding- slots is placed, coinciding with the two axes of the ellipse A C and B H. By sliding the points k, I in the slots, and carrying round the point m, the curve may be continuously described. A pen. or pencil may be fixed at m. 4th Method (Fig. 47). — Bisect the transverse axis at C, and through C draw the perpendicular D E, making C D and C E each equal to half the conjugate axis. From D or E, with the radius AC, cut the transverse axis at F, F', for the foci. Divide A C into a number of parts at the points 1, 2, 3, etc. With the radius A I on F and F' as centres, describe arcs, and with the radius B I on the same centres cut these arcs as shown. Repeat the operation for the other divisions of the transverse axis. The series of intersections thus made are points in the curve, through which the curve may be traced. 5th Method (Fig. 48). — On the two axes A B, D E as diameters, on centre C, describe circles; from a number of points a, b, etc., in the circumference A F B, draw radii cut- ting the inner circle at a', b', etc. From a, b, etc., draw perpendiculars to A B; and from a' , b' , etc., draw parallels to A B, cutting the respec- tive perpendiculars at n, o, etc. The intersections are points in the curve, through which the curve may be traced. 6th Method (Fig. 49). — When the transverse and conjugate diameters are given, AB,C D, draw the tangent EF parallel to A B. Produce CD, and on the centre G with the radius of half A B, describe a semicircle H D K; from the centre G draw any number of straight lines to the points E, r, etc., in the line E F, cutting the circumference at I, m, n, etc.; from the centre O of the ellipse draw straight lines to the points E, r, etc. ; and from the points I, m, n, etc., draw parallels to GC, cutting the lines O E, Or, etc., at L, M, N, etc. 4S GEOMETRICAL PROBLEMS. ^-~~c c \ V \ 77i /e V D Fig. 50. These are points in the circumference of the ellipse, and the curve may be traced through them. Points in the other half of the ellipse are formed by extending the intersecting lines as indicated in the figure. 45. To describe an ellipse approximately by means of cir- cular arcs. — First. — With arcs of two radii (Fig. 50). — Find the difference of the semi-axes, and set it off from the centre O to a and c on O A and O C; draw ac, and set off half a c to d; draw d i parallel to ac; set off O e equal to d; join e i, and draw the parallels e m, d m. From m, with radius m C, describe an arc through C; and from i describe an arc through D; from d and e describe arcs through A and B. The four arcs form the ellipse approximately. Note. — This method does not apply satisfactorily when the con- jugate axis is less than two thirds of the transverse axis. 2d Method (by Carl G. Barth, Fig. 51). — In Fig. 51 a & is the major and c d the minor axis of the ellipse to be approximated. Lay off b e equal to the semi-minor axis c O, and use a e as radius for the arc at each extrem- ity of the minor axis. Bisect e o at f and lay off e g equal to e f, and use g b as radius for the arc at each extrem- Fig. 51. ity of the major axis. The method is not considered applicable for cases in which the minor axis is less than two thirds of the major 3d Method: With arcs of three radii (Fig. 52). — On the transverse axis A B draw the rectangle B G on the height O C; to the diagonal A C draw the perpendicular G H D\ set off O K equal to O C, and describe a semicircle on A K, and produce O C to L; set off O M equal to C L, and from D describe an arc with radius D M; from A, with radius O L, cut A B at N; from H, with radius HN, cut arc a 6 at a. Thus the five centres D, a. b, H, H' are found, from which the arcs are described to form the ellipse. This process works well for nearly all proportions of ellipses. It is used in striking out vaults and stone bridges. Uh Method (by F. R. Honey, Figs. 53 and 54). — Three radii are employed. With the shortest radius describe the two arcs which pass through the vertices of the major axis, with the longest the two arcs which pass through the vertices of the minor axis, and with the third radius the four arcs which connect the former. GEOMETRICAL PROBLEMS. 49 A simple method of determining the radii of curvature is illustrated in Fig. 53. Draw the straight lines a f and a c, forming any angle at a. With a as a centre, and with radii a b and a c, respectively, equal to the semi- minor and semi-major axes, draw the arcs b e and c d. Join e d, and through b and c respectively draw b g and c f parallel to e d, intersecting a c at g, and a f at /; a f is the radius of curvature at the vertex of the minor axis; and a g the radius of curvature at the vertex of the major axis. Lay off d h (Fig. 53) equal to one eighth of b d. Join e h, and draw c k and b I parallel to e h. Take a k for the longest radius ( = R) t a I for the shortest radius (= r), and the arithmetical mean, or one half the sum of the semi-axes, for the third radius (= p), and employ these radii for the eight-centred oval as follows: Let a b arnd c d (Fig. 54) be the major and minor axes. Lay off a e equal to r, and a f equal to p; also lay off c g equal to R, and c h equal to p. With g as a centre and gh as a radius, draw the arc h k; with the centre e and radius e f draw the arc f k, a \ intersecting h k at k. Draw the line g k and produce it, making g I equal to R. Draw k e and produce it, making k m equal to p. With the centre g and radius g c (= R) draw the arc c I; with the centre k and radius kl (= p) draw the arc I m, and with the centre e and radius e m (= r) draw the arc m a. The remainder of the work is symmetrical with respect to the axes. 46. The Parabola. — A parabola (D A C, Fig. 55) is a curve such that every point in the curve is equally distant from the directrix K L and the focus F. The focus lies in the axis A B drawn from the vertex or head of the curve A, so as to divide the figure into two equal parts. The vertex A is equidistant from the directrix and the focus, or A e = A F. Any line parallel to the axis is a diameter. A straight line, as E G or D C, drawn across the figure at right angles to the axis is a double ordinate, and either half of it is an ordinate. The ordinate to the axis E F G, drawn through the focus, is called the para- meter of the axis. A segment of the axis, reckoned from the vertex, is an abscissa of the axis, and it is an abscissa of the ordinate drawn from the base of the abscissa. Thus, A B is an abscissa of the ordinate B C. K e L E A G n/ F \ J J o \™ 1 D B b "«^ C Fig. 55. Abscissae of a parabola are as the squares of their ordinates. To describe a parabola when an abscissa and its ordinate are given (Fig. 55). — Bisect the given ordinate B C at a, draw A a, and then a b perpendicular to it, meeting the axis at b. Set off A e, A F, each equal to B b; and draw K eL perpendicular to the axis. Then K L is the directrix and F is the focus. Through F and any number of points, o, o, etc., in the axis, draw double ordinates, n o n, etc., and from the centre F, with the radii F e, o e, etc., cut the respective ordinates at E, G, n, n, etc. The curve may be traced through these points as shown. 2d Method: By means of a square and a cord (Fig. 56). 50 GEOMETRICAL PROBLEMS. d cbaBabcd Fig. 57. straight-edge to the directrix E N, and apply to it a square LEG. Fasten to the end G one end of a thread or cord equal in length to the edge E G, and attach the other end to the focus F; slide the square along the straight-edge, holding the cord taut against the edge of the square by a pencil D, by which the curve is described. 3d Method: When the height and the base are given (Fig. 57). — Let A B be the given axis, and C D a double ordinate or base; to describe a parabola of which the vertex is at A. Through A draw E F parallel to C D, and through C and D draw C E and D F parallel to the axis. Divide B C and B D into any number of equal parts, say five, at a, b, etc., and divide C E and D F into the same number of parts. Through the points a, b, c, d in the base CD on each side of the axis draw perpen- diculars, and through a, b, c, dinC E and D F draw lines to the vertex A, cutting the perpendiculars at e, f,g,h. These are points in the parabola, and the curve CAD may be traced as shown, passing through them. 47 The Hyperbola (Fig. 58). — A hyperbola is a plane curve, such that the difference of the distances from any point of it to two fixed points is equal to a given distance. The fixed points are called the foci. To construct a hyperbola. — . Let F' and F be the foci, and F' F the distance between them. Take a ruler longer than the distance F' F, and fasten one of its extremities at the focus F' . At the other extrem- ity, II, attach a thread of such a length that the length of the ruler shall exceed the length of the thread by a given distance A B. Attach the other extremity of the thread at the focus F. Press a pencil, P, against the ruler, and keep the thread constantly tense, while the ruler is turned around F r as a centre. The point of the pencil will describe one branch of the curve. 2d Method: By points (Fig. 59). — From the focus F' lay off a distance F' N equal to the transverse axis, or distance between the two branches of the curve, and take any other dis- tance, as F' II, greater than F' N. With F' as a centre and F' II as a radius describe the arc of a circle. Then with F as a centre and iV H as a radius describe an arc intersecting the arc before described at p and q. These will be points of the hyper- bola, for F' a — F q is equal to the transverse axis A B. If, with F as a centre and F' H as a radius, an arc be described, and a second arc be described with F' as a centre and N H as a radius, two points in the other branch of the curve will be determined. Hence, by changing the centres, each pair of radii will determine two points in each branch. Th,e Equilateral Hyperbola. — The transverse axis of a hyperbola is Fig. 58. GEOMETRICAL PROBLEMS. 51 the distance, on a line joining the foci, between the two branches of the curve. The conjugate axis is a line perpendicular to the transverse axis, drawn from its centre, and of such a length that the diagonal of the rect- angle of the transverse and conjugate axes is equal to the distance between the foci. The diagonals of this rectangle, indefinitely prolonged, are the asymptotes of the hyperbola, lines which the curve continually approaches, but touches only at an infinite distance. If these asymptotes are perpen- dicular to each other, the hyperbola is called a rectangular or equilateral hyperbola. It is a property of this hyperbola that if the asymptotes are taken as axes of a rectangular system of coordinates (see Analytical Geom- etry), the product of the abscissa and ordinate of any point in the curve is equal to the product of the abscissa and ordinate of any other point ; or, if p is the ordinate of any point and v its abscissa, and pi, and vi are the ordinate and abscissa of any other point, pv = pivi; or pv = a constant. 48. The Cycloid (Fig. .60). — If a circle A d be 6 f rolled along a straight line A 6, any point of the circumference as A will describe a curve, which is called a cycloid. The circle is called the gene- rating circle, and A the \ generating point. To draw a cycloid. — Divide the circumference of the generating circle into an even number of equal parts, as A 1, 12, etc., and set off these dis- tances on the base. Through the points 1, 2, 3, etc., on the circle draw horizontal lines, and on them set off distances la = Al, 2b = A2, 3c = A3, etc. The points A, a, b, c, etc., will be points in the cycloid, through which draw the curve. 49. The Epicycloid (Fig. 61) is generated by a point D in one circle D C rolling upon the circumference of another circle A C B, instead of on a flat surface or line; the former being the generating circle, and the latter the fundamental circle. The generat- ing circle is shown in four positions, in which the generating point is successively marked D, D', D", D'". A U" B is the epicycloid. 50. The Hypocycloid (Fig. 62) is generated by a point in the gener- ating circle rolling on the inside of the fundamental circle. When the generating circle = radius of the other circle, the hypo- cycloid becomes. a straight line. 51. The Tractrix or Schiele's anti-friction curve (Fig. 63).— R is the radius of the shaft, C, 1, 2, etc., the axis. From O set off on R a small distance, oa; with radius R and centre a cut the axis at 1, join a 1, and set off a like small distance a b\ from 6 with radius R cut axis at 2, join 6 2, and so on, thus finding points o, a, b, c, d, etc., through which the curve is to be drawn- Fig. 63 8 52 GEOMETRICAL PROBLEMS. 52. The Spiral. — The spiral is a curve described by a point which moves along a straight line according to any given law, the line at the same time having a uniform angular motion. The line is called the radius vector. If the radius vector increases directly as the measuring angle, the spires, or parts described in each revolution, thus gradually increasing their dis- tance from each other, the curve is known as the spiral of Archimedes (Fig. 64). This curve is commonly used for cams. To describe it draw the radius vector in several different directions around the centre, with equal angles between them; set off corresponding to the scale upon which the Fig. 64. the distances 1, 2, 3, 4, etc . curve is drawn, as shown in Fig. In the common spiral (Fig. 64) the pitch is uniform; that is, the spires are equidistant. Such a spiral is made by rolling up a belt of uniform thickness. To construct a spiral with four centres (Fig. 65). — Given the pitch of the spiral, construcfa square about the centre, with the sum of the four sides equal to the pitch. Prolong the sides in one direction as shown; the corners are the centres for Yig. 65. eacn arc °f tne external # forming a quadrant of a spire. 53. To find the diameter of a circle into which a certain number of rings will fit on its inside (Fig. 66). — For instance, what is the diameter of a circle into which twelve 1/2-inch rings will fit, as per sketch? Assume that we have found the diameter of the required circle, and have drawn the rings inside of it. Join the centres of the rings by straight lines, as shown: we then obtain a regular polygon with 12 sides, each side being equal to the diameter of a given ring. We have now to find the diameter of a circle circum- scribed about this polygon, and add the diameter of one ring to it; the sum will be the diameter of the circle into which the rings will fit. Through the centres A and D of two adjacent rings draw the radii C A and C D ; since the polygon has twelve sides the angle A C D = 30° and ACB = 15°. One half of the side A D is equal to A B. We now give the following proportion: The sine of the angle A C B is to A B as 1 is to the required radius. From this we get the following rule: Divide A B by the sine of the angle A C B; the quotient will be the radius of the circumscribed circle; add to the corre- sponding diameter the diameter of one ring; the sum will be the required diameter F G. 54. To describe an arc of a circle which is too large to he drawn by a beam compass, by means of points in the arc, radius being given. — Suppose the radius is 20 feet and it is desired to obtain five points in an arc whose half chord is 4 feet. Draw a line equal to the half chord, full size, or on a smaller scale if more convenient, and erect a perpendicular at one end, thus making rectangular axes of coordinates. Erect perpen- diculars at points 1, 2, 3, and 4 feet from the first perpendicular. Find values of y in the formula of the circle, x 2 + y 2 — R 2 , by substituting for GEOMETRICAL PROBLEMS. 53 x the values 0, 1, 2, 3, and 4, etc and fo r R 2 the square of the radius, or 400. The values will be y = V '#» _ x i = V 4 00, ^399, ^396, V39I, V384; = 20, 19.975, 19.90, 19.774, 19.596. Subtract the smallest, „„„„ „ * 4 or 19.596, leaving 0.404, 0.379, 0.304, 0.178, feet. Lay off these distances on the five perpendiculars, as ordinates from the half chord, and the positions of five points on the arc will be found. Through these the curve may be drawn. (See also Problem 14.) 55. The Catenary is the curve assumed by a perfectly flexible cord when its ends are fastened at two points, the weight of a unit length being constant. The equation of the catenary is »-l(^.~ 5 ). in which e is the base" of the Napierian system of log- arithms. To plot the catenary. — Let (Fig. 67) be the origin of coordinates. Assigning to a any value a% 3, the equation becomes ,-§(.C-S). To find the lowest point of the curve. . Put a; - 0; .\ y=^ (e°+e- ; (1.396 +0.717) =3.17. (e 3 + e 3 )= I (1.948 +0.513) =3.69. Then put x = l; .'. V Put z = 2; .'. y- Put x = 3 4 5 etc etc., and find the corresponding values of y. For each value of y we obtain two symmetrical points, as for example p and p' . In this way, by making a successively equal to 2, 3, 4, 5, 6, 7, and 8, the curves of Fig. 67 were plotted. In each case the distance from the origin to the lowest point of the curve is equal to a; for putting x = o, the general equation reduces to y = a>. For values of a = 6, 7, and 8 the catenary closely approaches the parabola. For deriva- tion of the equation of the catenary see Bow- ser's Analytic Mechanics. 56. The Involute is a name given to the curve which is formed by the end of a string which is unwound from a cylinder and kept taut; consequently the string as it is unwound will always lie in the direction of a tangent to the cylinder. To describe the involute of any given circle, Fig. 68, take any point A on its circumference, draw a diameter A B, and from B draw B b perpendicular to A B. Make B b equal in length to half the circumference of the circle. Divide B b and the semi-circum- ference into the same number of equal parts, say six. From each point of division 1, 2, 3, etc., on the circumference draw lines to the centre C of the circle. Then draw \a t perpendicular to CI; 2 a 2 perpendicular to C2; and so on. Make la x equal to bb x ; 2 a 2 equal to b b 2 ; 3 03 equal to 6 6 3 ; and so on. Join the points A, a u a 2 , az, etc., by a curve; this curve will be the required involute. Fig. 68. 54 GEOMETRICAL PROPOSITIONS. 57. Method of plotting angles without using a protractor. — The radius of a circle whose circumference is 360 is 57.3 (more accurately 57.296). Striking a semicircle with a radius 57.3 by any scale, spacers set to 10 by the same scale will divide the arc into 18 spaces of 10° each, and intermediates can be measured indirectly at the rate of 1 by scale for each 1°, or interpolated by eye according to the degree of accuracy required. The following table shows the chords to the above-mentioned radius, for every 10 degrees from 0° up to 110°. By means of one of these a 10° point is fixed upon the paper next less than the required angle, and the remainder is laid off at the rate of 1 by scale for each degree. Angle. Chord. Angle. Chord. Angle. Chord. 1° 0.999 40° 39.192 30° 73.658 10° 9.98S 50° 48.429 90° 81.029 20° 19.899 60° 57.296 100° 87.782 30° 29.658 70°.. ........ 65.727 110° 93.869 GEOMETRICAL PROPOSITIONS. In a right-angled triangle the square on the hypothenuse is equal to the sum of the squares on the other two sides. If a triangle is equilateral, it is equiangular, and vice versa. If a straight line from the vertex of an isosceles triangle bisects the base, it bisects the vertical angle and is perpendicular to the base. If one side of a triangle is produced, the exterior angle is equal to the sum of the two interior and opposite angles. If two triangles are mutually equiangular, they are similar and their corresponding sides are proportional. If the sides of a polygon are produced in the same order, the sum of the exterior angles equals four right angles. (Not true if the polygon has re-entering angles.) In a quadrilateral, the sum of the interior angles equals four right angles. In a parallelogram, the opposite sides are equal; the opposite angles are equal; it is bisected by its diagonal, and its diagonals bisect each other. If three points are not in the same straight line, a circle may be passed through them. If two arcs are intercepted on the same circle, they are proportional to . the corresponding angles at the centre. If two arcs are similar, they are proportional to their radii. The areas of two circles are proportional to the squares of their radii. If a radius is perpendicular to a chord, it bisects the chord and it bisects the arc subtended by the chord. A straight line tangent to a circle meets it in only one point, and it is perpendicular to the radius drawn to that point. If from a point without a circle tangents are drawn to touch the circle, there are but two; they are equal, and they make equal angles with the chord joining the tangent points. If two lines are parallel chords or a tangent and parallel chord, they intercept equal arcs of a circle. If an angle at the circumference of a circle, between two chords, is sub- tended by the same arc as an angle at the centre, between two radii, the angle at the circumference is equal to half the angle at the centre. If a triangle is inscribed in a semicircle, it is right-angled. If two chords intersect each other in a circle, the rectangle of the seg- ments of the one equals the rectangle of the segments of the other. And if one chord is a diameter and the other perpendicular to it, the rectangle of the segments of the diameter is equal to the square on half the other chord, and the half chord is a mean proportional between the segments of the diameter. If an angle is formed by a tangent and chord, it is measured by one half of the arc intercepted by the chord; that is, it is equal to half the angle at the centre subtended by the chord. MENSURATION — PLANE SURFACES, 55 Degree of a Railway Curve. — This last proposition is useful in staking out railway curves. A curve is designated as one of so many degrees, and the degree" is the angle at the centre subtended by a chord of 100 ft. To lay out a curve of n degrees the transit is set at its beginning or " point of curve," pointed in the direction of the tangent, and turned through 1/2 n degrees; a point 100 ft. distant in the line of sight will be a point in the curve. The transit is then swung 1/2^ degrees further and a 100 ft. chord is measured from the point already found to a point in the new line of sight, which is a second point or " station " in the curve. The radius of a 1° curve is 5729.65 ft., and the radius of a curve of any degree is 5729.65 ft, divided by the number of degrees, MENSURATION. PLANE SURFACES. Quadrilateral. — A four-sided figure. Parallelogram. — A quadrilateral with opposite sides parallel. Varieties. — Square: four sides equal, all angles right angles. Rect- angle: opposite sides equal, all angles right angles. Rhombus: four sides equal, opposite angles equal, angles not right angles. Rhomboid: opposite sides equal, opposite angles equal, angles not right angles. Trapezium. — A quadrilateral with unequal sides. Trapezoid. — A quadrilateral with only one pair of opposite sides parallel. Diagonal of a square = * ^2 X side 2 = 1.4142 X side. Diag. of a rectangle = ^sum of squares of two adjacent sides. Area of any parallelogram = base X altitude. Area of rhombus or rhomboid = product of two adjacent sides X sine of angle included between them. Area of a trapezoid = product of half the sum of the two parallel sides by the perpendicular distance between them. To find the area of any quadrilateral figure. — Divide the quad- rilateral into two triangles; the sum of the areas of the triangles is the area. Or, multiply half the product of the two diagonals by the sine of the angle at their intersection. To find the area of a quadrilateral which may be inscribed in a circle. — From half the sum of the four sides subtract each side severally; multiply the four remainders together; the square root of the product is the area. Triangle. — A three-sided plane figure. Varieties. — Right-angled, having one right angle; obtuse-angled, hay- ing one obtuse angle; isosceles, having two equal angles and two equal sides; equilateral, having three equal sides and equal angles. The sum of the three angles of every triangle = 180°. The sum of the two acute angles of a right-angled triangle = 90°. Hypothe nuge of a right-angled triangle, the side opposite the right angle, = v sum of the squares of the other two si des. If a and b are the two sides and c the hypothenuse, c 2 =a 2 + & 2 ; a = V c 2 — & 2 = v / ( c +6)(c — 6). If the two sides are equal, side = hyp 4- 1.4142; or hyp X.7071. To find the area of a triangle; Rule 1. Multiply the base by half the altitude. Rule 2. Multiply half the product of two sides by the sine of the included angle. Rule 3. From half the sum of the three sides subtract each side severally; multiply together the half sum and the three remainders, and extract the square root of the product. The area of an equilateral triangle is equal to one fourth the square of a 2 v's one of its sides multiplied by the square root of 3, = — -r- , a being the side; or a 2 X 0.433013. 56 MENSURATION. Area of a triangle given, to find base: Base = twice area -s- perpendicular height. Area of a triangle given, to find height: Height = twice area -h base. Two sides and base given, to find perpendicular height (in a triangle in - which both of the angles at the base are acute). Rule. — As the base is to the sum of the sides, so is the difference of the sides to the difference of the divisions of the base made by drawing the perpendicular. Half this difference being added to or subtracted ^from half the base will give the two divisions thereof. As each side and its opposite division of the base constitutes a right-angled triangle, th e perpendicular is ascertained by the rule: Perpendicular = Vhyp 2 — base 2 - Areas of similar figures are to each other as the squares of their respective linear dimensions. If the area of an equilateral triangle of side = 1 is 0.433013 and its height 0.S6G03, what is the area of a similar triangle whose height = 1? 0.86603 2 : l 2 :: 0.433013 : 0.57735, Ans. Polygon. — A plane figure having three or more sides. Regular or irregular, according as the sides or angles are equal or unequal. Polygons are named from the number of their sides and angles. To find the area of an irregular polygon. — Draw diagonals dividing the polygon into triangles, and find the sum of the areas of these triangles. To find the area of a regular polygons Rule. — Multiply the length of a side by the perpendicular distance to the centre; multiply the product by the number of sides, and divide it by 2. Or, multiply half the perimeter by the perpendicular let fall from the centre on one of the sides. The perpendicular from the centre is equal to half of one of the sides of the polygon multiplied by the cotangent of the angle subtended by the half side. The angle at the centre = 360° divided by the number of sides. Table of Regular Polygons Jl Radius of Cir- cun. scribed 1> • 03 6 d i Circle. •gll a5 < |d2 tacj d"^ i m 6 >> I "3 a II of K3 o w 2 11 c £ gg .S'm 3 " • 111 6 "oj Oi T3> d fc & -S3 < Ph w. ti A < < 3 Triangle. 0.4330 0.5773 2.000 0.5773 0.2887 1.732 120° 60° 4 Square 1.0000 1 . 0000 1.414 0.7071 0.5000 1.4142 90 90 5 Pentagon 1 . 7205 0.7265 1.236 0.8506 0.6382 1.1756 72 108 6 Hexagon 2.5981 0.8660 1.155 1 . 0000 0.866 1 . 0000 60 120 7 Heptagon 3.6339 0.7572 1.11 1 . 1 524 1.0333 0.8677 51 26' 1284-7 8 Octagon 4.8284 0.8284 1.082 1 . 3066 1.2071 0.7653 45 135 9 Nonagon 6.1818 0.7688 1.064 1.4619 1.3737 684 40 140 10 Decagon 7.6942 0.8123 1.051 1.613 1.5388 0.618 36 144 11 Undecagon 9.3656 0.7744 1.042 1.7747 1 . 7028 0.5634 32 43' 147 3-11 12 Dodecagon 11.1962 0.8038 1.035 1.9319 1.666 0.5176 30 150 * -Short diameter, even number of sides, = diam. of inscribed circle; short diam., odd number of sides, = rad. of inscribed circle + rad. of circumscribed circle. ' AREA OF IRREGULAR FIGURES. 57 To find the area of a regular polygon, when the length of a side only is given: Rule. — Multiply the square of the side by the figure for " area, side = 1," opposite to the name of the polygon in the table. Length of a side of a regular polygon inscribed in a circle = diam. X sin (180° -h no. of s" n of sides sin (180°/n) No. sin (180° In) No. sin (180°/n) 3 0.86603 9 0.34202 15 0.20791 4 .70711 10 .30902 16 .19509 5 .58778 11 .28173 17 .18375 6 .50000 12 .25882 18 .17365 7 .43388 13 .23931 19 .16458 8 .38268 14 .22252 20 .15643 To find the area of an irregular figure (Fig. 69). — Draw ordinates across its breadth at equal distances apart, the first and the last ordinate each being one half space from the ends of the figure. Find the average breadth by adding together the lengths of these lines included be- tween the boundaries of the figure, and divide by the number of the lines added; multiply this mean breadth by the length. The greater the num- ber of lines the nearer the approxi- mation. In a figure of very irregular outline, 1 1 i 2 v, i. 5 6 7 I: 9 K - Length Fig. 69. an indicator-diagram from a high-speed steam-engine, mean lines may be substituted for the actual lines of the figure, being so traced as to intersect the undulations, so that the total area of the spaces cut off may be compensated by that of the extra spaces inclosed. 2d Method: The Trapezoidal, Rule. — Divide the figure into any sufficient number of equal parts; add half the sum of the two end ordinates to the sum of all the other ordinates-; divide by the number of spaces (that is, one less than the number of ordinates) to obtain the mean ordinate, and multiply this by the length to obtain the area. 3d Method: Simpson's Rule. — DiJ'ide the length of the figure into any even number of equal parts, at the common distance D apart, and draw ordinates through the points of division to touch the boundary lines Add together the first and last ordinates and call the sum A ; add together the even ordinates and call the sum B\ add together the odd ordinates, except the first and last, and call the sum C. Then, area of the figure ■■ -4B+ 2C X D. 4th Method: Durand's Rule. — Add together 4/io the sum of the first and last ordinates, 1 Vio the sum of the second and the next to the last (or the penultimates), and the sum of all the intermediate ordinates. Multiply the sum thus gained by the common distance between the ordi- nates to obtain the area, or divide this sum by the number of spaces to obtain the mean ordinate. Prof. Durand describes the method of obtaining his rule in Engineering News, Jan. 18, 1894. He claims that it is more accurate than Simpson's rule, and practically as simple as the trapezoidal rule. He thus describes its application for approximate integration of differential equations. Any definite integral may be represented graphically by an area. Thus, let Q = fu dx be an integral in which u is some function of x, either known or admitting of computation or measurement. Any curve plotted with x as abscissa and u as ordinate will then represent the variation of u with x, and the 58 MENSURATION. area between such curve and the axis X will represent the integral in question, no matter how simple or complex may be the real nature of the function u. Substituting in the rule as above given the word " volume" for " area" and the word "section" for "ordinate," it becomes applicable to the determination of volumes from equidistant sections as well as of areas from equidistant ordinates. Having approximately obtained an area by the trapezoidal rule, the area by Durand's rule may be found by adding algebraically to the sum of the ordinates used in the trapezoidal rule (that is, half the sum of the end ordinates + sum of the other ordinates) Vio of (sum of penultimates - sum of first and last) and multiplying by the common distance between the ordinates. 5th Method. — Draw the figure on cross-section paper. Count the number of squares that are entirely included within the boundary; then estimate the fractional parts of squares that are cut by the boundary, add together these fractions, and add the sum to the number of whole squares. The result is the area in units of the dimensions of the squares. The finer the ruling: of the cross-section paper the more accurate the result. 6th Method. — Use a planimeter. 1th Method. — With a chemical balance, sensitive to one milligram, draw the figure on paper of uniform thickness and cut it out carefully; weigh the piece cut out, and compare its weight with the weight per square inch of the paper as tested by weighing a piece of rectangular shape. THE CIRCLE. Circumference = diameter X 3.1416, nearly; more accurately, 3.14159265359. Approximations, — = 3.143; ^ = 3.1415929. The ratio of circum. to diam. is represented by the symbol k (called Pi). Area = 0.7854 X square of the diameter. Multiples of v. Ik = 3.14159265359 2k = 6.28318530718 3k = 9.42477796077 4rr = 12.56637061436 5k = 15.70796326795 6k = 18.84955592154 In = 21.99114857513 8k = 25.13274122872 9k = 28.27433388231 1/47! Multiples of -• = 0.7853982 X 2 = 1.5707963 X 3 = 2.3561945 X 4 = 3.1415927 X 5 = 3.9269908 X 6 = 4.7123890 X 7 = 5.4977871 X 8 = 6.2831853 X 9 = 7.0685835 Ratio of diam. to circumference = Reciprocal of 1/4* = 1.27324. Multiples of 1/tt. 1/k = 0.31831 2/k = 0.63662 2>/k = 0.95493 4/tt = 1.27324 5/tt = 1.59155 6/k - 1.90986 -ence = reciprocal of k = 0.3183099. 1/k 8/k 9/k 10/k 12 A = 2.22817 = 2.54648 = 2.86479 = 3.18310 = 3.81972 k/12 = tt/360 = 360A = K 2 — 1/tt* = 0.261799 0.0087266 114.5915 9.86960 0.101321 k/2 =. 1.570796 V* = 1.772453 k/3 = 1.047197 v£- 0.564189 k/Q = 0.523599 Log k = 0.4971498' Log tt/4 = 1.895090 Diam. in ins. = 13.5405 Varea in sq. ft. Area in sq. ft. = (diam. in inches) 2 X .0054542. D = diameter, R = radius, C = circumference, THE CIRCLE. 59 C = nD; =2nR; = ~ ; = 2^71; = 3.545VJ; 4 = Z) 2 X.7854;= ^ ; = 4# 2 X.7854; = ;r# 2 ; =^D 2 ; =^ ; = .07958C 2 ; = ~- £>=-; = 0.31831C; = 2 J - ; = 1.12838 V^T; R = £ ; = (U59155C; = 4/- ; = 0.564189 ^A. Areas of circles are to each other as the squares of their diameters. To find the length of an arc of a circle : Rule 1. As 360 is to the number of degrees in the arc, so is the circum- ference of the circle to the length of the arc. Rule 2. Multiply the diameter of the circle by the number of degrees in the arc, and this product by 0.0087266. Relations of Arc, Chord, Chord of Half the Arc, etc. Let R = radius, D = diameter, L = length of arc, C = chord of the arc, c = chord of half the arc, V = rise, or height of the arc, 8c — C 9 f X 10F Length of the arc = L = (very nearly), = "' _ 27 y +2c, nearly, Vq* + 4F 2 X 1072 '- 2c, nearly. 15C 2 + 33 F 2 Chord of the arc C, = 2 V C 2 _ y 2 . = Vd 2 - (D - 2V) 2 ; = 8c - 3L = 2\/R2 _ ^ R _ F)2 . = 2 V(D - V) X V. arc, c = Diameter of the circle, D = Chord of half the arc, c = 1/2 ^ C 2 + 4 V 2 ; = Vd x V; = (3L + C) • c 2 1/4 C 2 + F 2 y Rise of the arc, V = ^ ; = 1/2 (D - Vd 2 - C 2 ), (or if V is greater than radius 1/2 (I> + V/)2 - C 2 ) ; = Vc 2 - i/ 4 C 2 . Half the chord of the arc is a mean proportional b etween the rise and the diameter minus the rise: 1/2 C = v'l' X ( D — V). Length of the Chord subtending an angle at the centre = twice the sine of half the angle. (See Table of Sines.) Ordinates to Circular Arcs. — C = chord, V = height of the arc, or middle ordinate, x = abscissa, or distance measured on the chord from its central point, y.= or dinate, or d istance fr om the arc to the chord at the point x, V = R - V#2 _ i/ 4C . 2; y = Vr.2 _ X 2 _ (K _ v). Length of a Circular Arc. — Huyghens's Approximation. Length of the arc, L = (8c — C) -4- 3. Professor Williamson shows that when the arc subtends an angle of 30°, the radius being 100,000 feet (nearly 19 miles), the error by this formula is about two inches, or 1/600000 part of the radius. When the length of the arc is equal to the radius, i.e., when it subtends an angle of 57°. 3, the error is less than 1/7680 part of the radius. Therefore, if the radius is 100,000 feet, the error is less than 100000/7680 = 13 feet. The error increases rapidly with the increase of the angle subtended. For an arc of 120° the error is 1 part in 400; for an arc of 180° the error is 1.18%. MENSURATION. In the measurement of an arc which is descrihed with a short radius the error is so small that it may be neglected. Describing an arc with a radius of 12 inches subtending an angle of 30°, the error is 1/50000 of an inch. To measure an arc when it subtends a large ansrle, bisect it and measure each half as before — in this case making 5 = length of the chord of half the arc, and 6 = length of the chord of one fourth the arc ; then L = (166 — 27?) ■*■ 3. Formulas for a Circular Curve. J. C. Locke, Eng. News, March 16, 1908. c = V272a, = vV + 6 2 , = \ // 2E (72 - V(72 + 6) (72 - b) = 2V W (272 - m), = 2R sin l/ 2 /, = 2Tcosy 2 I. = R exsec 1/2/, = R tan 1/2 ^ tan 1/4 7", = T tan 1/4/. ^ x ^p.Su / 7 —* = R sin I, = = q2 + &2 2a ' a cot 1/2 1- _c 2 __d 2 __ c 2 + An. "2a' 2m ' 8m m Fig. 70. / 2 J KmT= ^R{2R - ^(272 + c) (272 - c)) f = 272 sin 1/4/. = 72 T _^1 : 2R ■■ R sin 1/2/ tan 1/4/, \/( # + !)(#- |), = £ vers 1/2/, 1/2 c tan 1/4/. 2S'- K - V(fi + b) (72 - 6), = 272 (sin V2/) 2 , = 72 vers /, 72 sin 7" tan 1/2/, = 6 tan 1/2/, = I 7 sin 7 72 tan 1/2 /. 7" = | X 57.295780°. *-r X 57. 2957 SO 772 X 0.01745329, 8d - c 3 Area of Segment L72 72 2 sin I 2 2 L72 2 726 2 ' Relation of the Circle to its Equal, Inscribed, and Circum- scribed Squares. = side of equal square. Diameter of circle X 0.88623 ) = 6 Circumference of circle X 0.28209 J Circumference of circle X 1.1284 = perimeter of equal square. Diameter of circle X 0.7071 ) Circumference of circle X 0.2250S \ = side of inscribed square. Area of circle X 0.90031 -s- diameter 3 Area of circle X 1.2732 = area of circumscribed square. Area of circle X 0.63662 = area of inscribed square. Side of square X 1.4142 = diam. of circumscribed circle. X 4.4428 = circum. X 1.1284 = diam. of equal circle. X 3.5449 = circum. Perimeter of square X 0.88023 = Square inches X 1.2732 = circular inches. MENSURATION. 61 Sectors and Segments. — To find the area of a sector of a circle. Rule 1. Multiply the arc of the sector by half its radius. Rule 2. As 360 is to the number of degrees in the arc, so is the area of the circle to the area of the sector. Rule 3. Multiolv the number of degrees in the arc by the square of the radius and by 0.00S727. To find the area of a segment of a circle: Find the area of the sector which has the same arc, and also the area of the triangle formed by the chord of the segment and the radii of the sector. Then take the sum of these areas, if the segment is greater than a semi- circle, but take their difference if it is less. (See Table of Segments.) Another Method: Area of segment = 1/2 R 2 (arc — sin A), in which A is the central angle, R the radius., and arc the length of arc to radius 1 . To find the area of a segment of a circle when its chord and height only are given. First find radius, as follows: 1 fsquare of half the chord , . . , . 1 = 2 L height ' + height J • 2. Find the angle subtended by the arc, as follows: half chord -*■ radius = sine of half the angle. Take the corresponding angle from a table of sines, and double it to get the angle of the arc. 3. Find area of the sector of which the segment is a part: area of sector = area of circle X degrees of arc -*- 360. 4. Subtract area of triangle under the segment: Area of triangle = half chord X (radius — height of segment). The remainder is the area of the segment. When the chord, arc, and diameter are given, to find the area. From the length of the arc subtract the length of the chord. Multiply the remainder by the radius or one-half diameter; to the product add the chord multiplied by the height, and divide the sum by 2. Given diameter, d, and height of segment, h. When h is from to 1/4 A? = 6 7 8 9 10 12 14 16 18 20 30 40 50 Divisor = 9 9.2 9.3 9.35 9.4 9.5 9.6 9.68 9.75 9.8 9.92 9.98 10 1 + T + 64 + ^6 + i^t4 + •••) , in which A = r^jr- — Ingenieurs Taschenbuch, 1896. (a and b, semi-axes.) Carl G. Barth (Machinery, Sept., 1900) gives as a very close approxi- mation to this formula , , , A $4 - 3.4 * C=.(a+ft) 64 _ 16A2 . Area of a segment, of an ellipse the base of which is parallel to one of the axes of the ellipse. Divide the height of the segment by the axis of which it is part, and find the area of a circular segment, in a table of circu- lar segments, of which the height is equal to the quotient; multiply the area thus found by the product of the two axes of the ellipse. Cycloid. — A curve generated by the rolling of a circle on a plane. Length of a cycloidal curve = 4 X diameter of the generating circle. Length of the base= circumference of the generating circle. Area of a cycloid = 3 X area of generating circle. Helix (Screw). — A line generated by the progressive rotation of a point around an axis and equidistant from its center. Length of a helix. — • To the square of the circumference described by the generating point add the square ot the distance advanced in one revolution, and take the square root of their sum multiplied by the number of revolu- tions of the generating point. Or, V(c 2 + h 2 )n = length, n being number of revolutions. Spirals. — Lines generated by the progressive rotation of a point around a fixed axis, with a constantly increasing distance from the axis. A plane spiral is made when the point rotates in one plane. . A conical spiral is made when the point rotates around an axis at i. progressing distance from its center, and advancing in the direction of the axis, as around a cone. Length of a plane spiral line. — When the distance between the coils is uniform. Rule. — Add together the greater and less diameters; divide their sum by 2; multiply the quotient by 3.1416, and again by the number of revo- lutions. Or, take the mean of the length of the greater and less circum- ferences and multiply it by the number of revolutions. Or, length = nn — - — , d and d' being the inner and outer diameters. Length of a conical spiral line. — Add together the greater and less diameters; divide their sum by 2 and multiply the quotient by 3.1416. To the square of the product of this circumference and the number of revolutions of the spiral add the square of the height of its axis and take the square root of the sum. K Or, length = 4/ m -^r— + h 2 . SOLID BODIES. Surfaces and Volumes of Similar Solids. — The surfaces of two similar solids are to each other as the squares of their linear dimensions; the volumes are as the cubes of their linear dimensions. If L = the side MENSURATION. 63 c' a cube or other solid, and I the side of a similar body of different size, S, s, the surfaces and V, v. the volumes respectively, S : s :: L 2 : P; V : v :: U : Z 3 . The Prism. — To find the surface of a right prism: Multiply the perim- eter of the base by the altitude for the convex surface. To this add the areas of the two ends when the entire surface is required. Volume of a prism = area of its base X its altitude. The pyramid. — Convex surface of a regular pyramid = perimeter of its base X half the slant height. To this add area of the base if the whole surface is required. Volume of a pyramid = area of base X one third of the altitude. To find the surface of a frustum of a regular pyramid: Multiply half the slant height by the sum of the perimeters of the two bases for the convex surface. To this add the areas of the two bases when the entire surface is required . To find the volume of a frustum of a pyramid: Add together the areas of the two bases and a mean proportional between them, and multiply the sum by one third of the altitude. (Mean proportional between two numbers = square root of their product.) Wedge. — A wedge is a solid bounded by five planes, viz. : a rectangular base, two trapezoids, or two rectangles, meeting in an edge, and two triangular ends. The altitude is the perpendicular drawn from any point in the edge to the plane of the base. To find the volume of a wedge: Add the length of the edge to twice the length of the base, and multiply the sum by one sixth of the product of the height of the wedge and the breadth of the base. Rectangular prismoid. — A rectangular prismoid is a solid bounded by six planes, of which the two bases are rectangles, having their corre- sponding sides parallel, and the four upright sides of the solid are trape- zoids. To find the volume of a rectangular prismoid: Add together the areas of the two bases and four times the area of a parallel section equally distant from the bases, and multiply the sum by one sixth of the altitude. Cylinder. — Convex surface of a cylinder = perimeter of base X altitude. To this add the areas of the two ends when the entire surface is required. Volume of a cylinder = area of base X altitude. Cone. — Convex surface of a cone = circumference of base X half the slant height. To this add the area of the base when the entire surface is "required. Volume of a cone = area of base X one third of the altitude. To find the surface of a frustum of a cone: Multiply half the side by the sum of the circumferences of the two bases for the convex surface; to this add the areas of the two bases when the entire surface is required. To find the volume of a frustum of a cone: Add together the areas of the two bases and a mean proportional between them, and multiply the sum by one third of the altitude. Or, Vol. = 0.261Sa(b 2 + c 2 + bc)\ a = altitude; b and c, diams. of the two bases. Sphere. — To find the surface of a sphere: Multiply the diameter by the circumference of a great circle; or, multiply the square of the diameter by 3.14159. Surface of sphere = 4 x area of its great circle. " " " = convex surface of its circumscribing cylinder. Surfaces of spheres are to each other as the squares of their diameters. To find the volume of a sphere: Multiply the surface by one third of the radius; or, multiply the cube of the diameter by */6; that is, by 0.5236.. Value of n/6 to 10 decimal places = 0.5235987756. The volume of a sphere = 2/ 3 the volume of its circumscribing cylinder. Volumes of spheres are to each other as the cubes of their diameters. 64 MENSURATION. Spherical triangle. — To find the area of a spherical triangle: Compute the surface of the quadrantal triangle, or one eighth of the surface of the sphere. From the sum of the three angles subtract two right angles; divide the remainder by 90, and multiply the quotient by the area of the quadrantal triangle. Spherical polygon. — To find the area of a spherical polygon: Compute I the surface of the quadrantal triangle. From the sum of all the angles '•:■ subtract the product of two right angles by the number of sides less two; divide the remainder by 90 and multiply the quotient by the area of the quadrantal triangle. The prismoid. — The prismoid is a solid having parallel end areas, and may be composed of any combination of prisms, cylinders, wedges, pyra- mids, or cones or frustums of the same, whose bases and apices lie in the end areas. Inasmuch as cylinders and cones are but special forms of prisms and pyramids, and warped surface solids may be divided into elementary forms of them, and since frustums may also'be subdivided into the elemen- tary forms, it is sufficient to say that all prismoids may be decomposed ; into prisms, wedges, and pyramids. If a formula can be found which is equally applicable to all of these forms, then it will apply to any combi- nation of them. Such a formula is called The Prismoidal Formula. Let A = area of the base of a prism, wedge, or pyramid; Ai, Ai, A m = the two end and the middle areas of a prismoid, or of any of its elementary solids; h = altitude of the prismoid or elementary solid; V = its volume; V ■ For a prism, A\, A m and Ai are equal, For a wedge with parallel ends, Ai = 0, A m = -x Av,V= ~{Ai+2A:)= — • For a cone or pyramid, Ai = 0, A m = -j Av, V = - (Ai + Ai) = -r- • The prismoidal formula is a rigid formula for all prismoids. The only approximation involved in its use is in the assumption that the given solid may be generated by a right line moving over the boundaries of the end areas. The area of the middle section is never the mean of the two end areas if the prismoid contains any pyramids or cones among its elementary forms. When the three sections are similar in form the dimensions of the middle area are always the means of the corresponding end dimensions. This fact often enables the dimensions, and hence the area of the middle section, to be computed from the end areas. Polyedrons. — A polyedron is a solid bounded by plane polygons. A regular polyedron is one whose sides are all equal regular polygons. To find the surface of a regular polyedron. — Multiply the area of one of the faces by the number of faces; or, multiply the square of one of the edges by the surface of a similar solid whose edge is unity. A Table op theS Regular Polyedrons whose Edges are Unity. Names. No. of Faces. Surface. Volume. Tetraedron 4 1.7320508 0.1178513 Hexaedron 6 6.0000000 1 .0000000 Octaedron 8 3.4641016 0.4714045 Dodecaedron 12 20.6457288 7.6631189 Icosaedron t . , . . , , . 20 8.6602540 2.1816950 MENSURATION. 65 To find the volume of a regular polyedron. — Multiply the surface by one third of the perpendicular let fall from the centre on one of the faces; or, multiply the cube of one of the edges by the solidity of a similar polyedron whose edge is unity. Solid of revolution. — The volume of any solid of revolution is equal to the product of the area of its generating surface by the length of the path of the centre of gravity of that surface. The convex surface of any solid of revolution is equal to the product of the perimeter of its generating surface by the length of path of its centre of gravity. Cylindrical ring. — Let d = outer diameter; d' = inner diameter; 1/2 (d — d') = thickness = t; Vint 2 = sectional area; 1/2 (d +d') = mean diameter = M ; nt = circumference of section; n M = mean circum- ference of ring; surface = ntXn M; = 1/4 n 2 (d 2 - d' 2 ); = 9.86965 t M; = 2.46741 (d 2 - d' 2 )- volume = 1/4 n t 2 M n; = 2.467241 t 2 M. Spherical zone. — Surface of a spherical zone or segment of a sphere = its altitude X the circumference of a great circle of the sphere. A great circle is one whose plane passes through the centre of the sphere. Volume of a zone of a sphere. — To the sum of the squares of the radii of the ends add one third of the square of the height; multiply the sum by the height and by 1.5708. Spheripal segment. — Volume of a spherical segment with one base. — Multiply half the height of the segment by the area of the base, and the cube of the height by 0.5236 and add the two products. Or, from three times the diameter of the sphere subtract twice the height of the segment; multiply the difference by the square of the height and by 0.5236. Or, to three times the square of the radius of the base of the segment add the square of its height, and multiply the sum by the height and by 0.5236. Spheroid or ellipsoid. — When the revolution of the generating sur- face of the spheroid is about the transverse diameter the spheroid is prolate, and when about the conjugate it is oblate. Convex surface of a segment of a spheroid. — Square the diameters of the spheroid, and take the square root of half their sum ; then, as the diameter from which the segment is cut is to this root so is the height of the segment to the proportionate height of the segment to the mean diameter. Multiply the product of the other diameter and 3.1416 by the proportionate height. Convex surface of a frustum or zone of a spheroid. — Proceed as by previous rule for the surface of a segment, and obtain the proportionate height of the frustum. Multiply the product of the diameter parallel to the base of the frustum and 3.1416 by the proportionate height of the frustum. Volume of a spheroid is equal to the product of the square of the revolv- ing axis by the fixed axis and by 0.5236. The volume of a spheroid is two thirds of that of the circumscribing cylinder. Volume of a segment of a spheroid. — 1. When the base is parallel to the revolving axis, multiply the difference between three times the fixed axis and twice the height of the segment, by the square of the height and by 0.5236. Multiply the product by the square of the revolving axis, and divide by the square of the fixed axis. 2. When the base is perpendicular to the revolving axis, multiply the difference between three times the revolving axis and twice the height of the segment by the square of the height and by 0.5236. Multiply the product by the length of the fixed axis, and divide by the length of the revolving axis. Volume of the middle frustum of a spheroid. — 1 . When the ends are circular, or parallel to the revolving axis: To twice the square of the middle diameter add the square of the diameter of one end; multiply the sum by the length of the frustum and by 0.2618. 2. When the ends are elliptical, or perpendicular to the revolving axis: To twice the product of the transverse and conjugate diameters of the middle section add the product of the transverse and conjugate diameters of one end; multiply the sum by the length of the frustum and by 0.2618. Spindles. — Figures generated by the revolution of a plane area, bounded by a curve other than a circle, when the curve is revolved about a chord perpendicular to its axis, or about its double ordinate. They are designated by the name of the arc or curve from which they are generated, as Circular, Elliptic, Parabolic, etc., etc. 66 MENSURATION. Convex surface of a circular spindle, zone, or segment of it. — Rule: Mul- tiply the length by the radius of the revolving arc; multiply this arc by the central distance, or distance between the centre of the spindle and centre of the revolving arc; subtract this product from the former, double the remainder, and multiply it by 3.1416. Volume of a circular spindle. — Multiply the central distance by half the area of the revolving segment; subtract the product from one third of the cube of half the length, and multiply the remainder by 12.5664. Volume of frustum or zone of a circular spindle. — From the square of half the length of the whole spindle take one third of the square of half the length of the frustum, and multiply the remainder by the said half length of the frustum; multiply the central distance by the revolving area which generates the frustum; subtract this product from the former, and multi- ply the remainder by 6.2832. Volume of a segment of a circular spindle. — Subtract the length of the segment from the half length of the spindle; double the remainder and ascertain the volume of a middle frustum of this. length; subtract the result from the volume of the whole spindle and halve the remainder. Volume of a cycloidal spindle = five eighths of the volume of the circum- scribing cylinder. — Multiply the product of the square of twice the dia- meter of the generating circle and 3.927 by its circumference, and divide this product by 8. Parabolic conoid. — Volume of a parabolic conoid (generated by the revolution of a parabola on its axis). — Multiply the area of the base by half the height. Or multiply the square of the diameter of the base by the height and by 0.3927. Volume of a frustum of a parabolic conoid. ■ — Multiply half the sum of trie areas of the two ends by the height. Volume of a parabolic spindle (generated by the revolution of a parabola on its base). — Multiply the square of the middle diameter by the length and by 0.4189. The volume of a parabolic spindle is to that of a cylinder of the same height and diameter as 8 to 15. Volume of the middle frustum of a parabolic spindle. — Add together 8 times the square of the maximum diameter, 3 times the square of the end diameter, and 4 times the product of the diameters. Multiply the sum by the length of the frustum and by 0.05236. This rule is applicable for calculating the content of casks of parabolic form. Casks. — To find the volume of a cask of any form. — Add together 39 times the square of the bung diameter, 25 times the square of the head diameter, and 26 times the product of the diameters. Multiply the sum by the length, and divide by 31,773 for the content in Imperial gallons, or by 26,470 for U. S. gallons. This rule was framed by Dr. Hutton, on the supposition that the middle third of the length of the cask was a frustum of a parabolic spindle, and each outer third was a frustum of a cone. To find the ullage of a cask, the quantity of liquor in it when it is not full. 1. For a lying cask: Divide the number of wet or dry inches by the bung diameter in inches. If the quotient is less than 0.5, deduct from it one fourth part of what it wants of 0.5. If it exceeds 0.5, add to it one fourth part of the excess above 0.5. Multiply the remainder or the sum by the whole content of the cask. The product is the quantity of liquor in the cask, in gallons, when the dividend is wet inches; or the empty space, if dry inches. 2. For a standing cask: Divide the number of wet or dry inches by the length of the cask. If the quotient exceeds 0.5, add to it one tenth of its excess above 0.5; if less than 0.5, subtract from it one tenth of what it wants of 0.5. Multiply the sum or the remainder by the whole content of the cask. The product is the quantity of liquor in the cask, when the dividend is wet inches; or the empty space, if dry inches. Volume of cask (approximate) U. S. gallons = square of mean diam. X length in inches X 0.0034. Mean diameter = half the sum of the bung and head diameters. Volume of an irregular solid. — Suppose it divided into parts, resem- bling prisms or other bodies measurable by preceding rules. Find the con- tent of each part; the sum of the contents is the cubic contents of the solid. PLANE TRIGONOMETRY. 67 The content of a small part is found nearly by multiplying half the sum of the areas of each end by the perpendicular distance between them. The contents of small irregular solids may sometimes be found by im- mersing them under water in a prismatic or cylindrical vessel, and observ- ing the amount by which the level of the water descends when the solid is withdrawn. The sectional area of the vessel being multiplied by the descent of the level gives the cubic contents. Or, weigh the solid in air and in water; the difference is the weight of water it displaces. Divide the weight in pounds by 62.4 to obtain volume in cubic feet, or multiply it by 27.7 to obtain the volume in cubic inches. When the solid is very large and a great degree of accuracy is not requisite, measure its length, breadth, and depth in several different places, and take the mean of the measurement for each dimension, and multiply the three means together. When the surface of the solid is very extensive it is better to divide it into triangles, to find the area of each triangle, and to multiply it by the mean depth of the triangle for the contents of each triangular portion; the contents of the triangular sections are to be added together. The mean depth of a triangular section is obtained by measuring the depth at each angle, adding together the three measurements, and taking one third of the sum. PLANE TRIGONOMETRY. Trigonometrical Functions. Every triangle has six parts — three angles and three sides. When any three of these parts are given, provided one of them is a side, the other parts may be determined. By the solution of a triangle is meant the determination of the unknown parts of a triangle when certain parts are given. The complement of an angle or arc is what remains after subtracting the angle or arc from 90°. In general, if we represent any arc by A, its complement is 90° — A. Hence the complement of an arc that exceeds 90° is negative. The supplement of an angle or arc is what remains after subtracting the angle or arc from 180°. If A is an arc its supplement is 180° — A. The supplement of an arc that exceeds 180° is negative. . The sum of the three angles of a triangle is equal to 180°. Either angle is the supplement of the other two. In a right-angled triangle, the right angle being equal to 90°, each of the acute angles is the complement of the other. In all right-angled triangles having the same acute angle, the sides have to each other the same ratio. These ratios have received special names, as follows : If A is one of the acute angles, a the opposite side, b the adjacent side, and c the hypothenuse. The sine of the angle A is the quotient of the opposite side divided by the hypothenuse. Sin A = — c The tangent of the angle A is the quotient of the opposite side divided by the adjacent side. Tan A = r~ The secant of the angle A is the quotient of the hypothenuse divided by the adjacent side. Sec A = — • The cosine (cos), cotangent (cot), and cosecant (cosec) of an angle are respectively the sine, tangent, and secant of the complement of that angle. The terms sine, cosine, etc., are called trigonometrical functions. In a circle whose radius is unity, the sine of an arc, or of the angle at the centre measured by that arc, is the perpendicular let fall from one extremity of the arc upon the diameter passing through the other extremity. The tangent of an arc is the line which touches the circle at one extremity m PLANE TRIGONOMETRY. of the arc, and is limited by the diameter (produced) passing through the other extremity. The secant of an arc is that part of the produced diameter which is inter- cepted between the centre and the tangent. The versed sine of an arc is that part of the diameter intercepted between the extremity of the arc and the foot of the sine. In a circle whose radius is not unity, the trigonometric functions of an arc will be equal to the lines here defined, divided by the radius of the circle. If ICA (Fig. 71) is an angle in the first quadrant, and CF = radius, FG „_„ CG KF The sine of the angle = Rad I A Rad " Cosec = Secant CL Rad ' Cos = = SLL Rad ' Versin = Rad Rad "Rad PL Rad ' If radius is 1, then Rad in the denominator is omitted, and sine = F G, etc. The sine of an arc = half the chord of twice the arc. The sine of the supplement of the arc is the same as that of the arc itself. Sine of arc B D F = F G = sin arc FA. The tangent of the supplement is equal to the tangent of the arc, but with a contrary sign. Tan BDF = — BM. The secant of the supplement is equal to the secant of the arc, but with a contrary sign. Sec BDF = — CM. Signs of the functions in the four quadrants. — If we divide a circle into four quadrants by a vertical and a horizontal diameter, the upper right-hand quadrant is called the first, the upper left the second, the lower left the third, and the lower right the fourth. The signs of the functions in the four quadrants are as follows: First quad. Second quad. Third quad. Fourth quad. Sine and cosecant, + + — — Cosine and secant, + — — + Tangent and cotangent, + — + — The values of the functions are as follows for the angles specified: Angle Sine Cosine Tangent . . . Cotangent . Secant ..'.'. Cosecant . . Versed sine o o o o 30 45 60 90 120 135 150 ISO 270 1 1 V-A V3 1 1 (1 1 1) 1 2 v 2 2 V 2 1 V3 1 1 1 1 Vf -1 2 v 2 2 2 v 2 2 1 1 N/3 on -V3 -1 1 00 00 V 3 1 1 V/3 1 V3 -1 v 3 -V3 00 1 2 a/2 2 00 -2 -V2 2 -1 CO 00 2 Vi Vi 1 V3 V£ 2 00 -1 n 2-V3 x/2-1 1 1 3 vT+i 2+V3 1 2 v 2 - 2 V2 2 360 1 PLANE TRIGONOMETRY. 69 TRIGONOMETRICAL FORMULAE. The following relations are deduced from the properties of similar triangles (Radius = 1): cos A : sin A : : 1 : tan A, whence tan A = r ; cos A • a a cos A sin A : cos A : : 1 : cot A, cotan A = -: — -. ; sin A cos A : 1 : : 1 : sec A, " sec A = -? ; cos A sin A : 1 : : 1 : cosec A, " cosec A = -: — — ; sin A tan A : 1 : : 1 : cot A " tan A = — - — -.■ cot A The sum of the square of the sine of an arc and the square of its cosine equals unity. Sin 2 A + cos 2 A = 1. Also, 1 + tan 2 A = sec 2 A; 1 + cot 2 A = cosec 2 A. Functions of the sum and difference of two angles: Let the two angles be denoted by A and B, their sum A + B = C, and their difference A — B by D. sin (A + B) = sin A cos B + cos A sin B; (1) cos (A + B) = cos A cos 5 — sin A sin 5; (2) sin (A — B) = sin A cos B — cos A sin B ; (3) cos (A — B) = cos A cos 5 + sin A sin B (4) From these four formulae by addition and subtraction we obtain sin (A + B) + sin (A - B) = 2 sin A cos 5; . . . . (5) sin (A + B) — sin (A - B) = 2 cos A sin B; . . . . (6) cos (A + B) + cos (A - B) = 2 cos A cos B; . . . . (7) cos (A - B) - cos (A + 5) = 2 sin A sin 5 (8) If we put A + 5 = C, and A - B = Z>, then A = i/ 2 (C + £>) and 5 = V2(C — D), and we have sin C + sin D = 2 sin i/ 2 (C + D) cos 1/2 (C - D) ; . . (9) sin C - sin Z) = 2 cos 1/2 (C + £>) sin 1/2 (C -£>);. . (10) cosC + cosD = 2 cos 1/2 (C + D) cos 1/2 (C - D); . . (11) cos D - cos C = 2 sin 1/2 (C + Z>) sin 1/2 (C - Z>). . . (12) Equation (9) may be enunciated thus: The sum of the sines of any two angles is equal to twice the sine of half the sum of the angles multiplied by the cosine of half their difference. These formulae enable us to transform a sum or difference into a product. The sum of the sines of two angles is to their difference as the tangent of half the sum of those angles is to the tangent of half their difference. sin A + sin B = 2 sin V 2 (A + B) cos y 2 (A-B) = tan 1/2 (A + B) sin A - sin B 2 cos 1/2 (A + B) sin 1/2 (A-B)~ tan 1/2 (A - B) ' ^ ' The sum of the cosines of two angles is to their difference as the cotan- gent of half the sum of those angles is to the tangent of half their difference. cos A + cos B 2 cos 1/2 (A + B) cos 1/2 (A - B) = cot 1/2 (A + £) cos B - cos A 2 sin 1/2 (A + B) sin 1/2 (A - B) tan 1/2 (A - B) ' K ' The sine of the sum of two angles is to the sine of their difference as the sum of the tangents of those angles is to the difference of the tangents. sin (A + B) = tan A + tan B . sin (A - B) tan A - tan B ' * ' PLANE TRIGONOMETRY. sin (A + B) cos A cos B sin (A - B) cos A cos 5 * cos (A + B) cos A cos B cos (A - B) cos A cos # Functions of twice an angle : sin 2 A — 2 sin A cos A. ; . _ . 2 tan A tan 2A = — tt—t ; 1 - tan 2 A Functions of half an angle: = tan A + tan B; tan A ~ tan B; 1 —tan A tan 5; 1 + tan A tan B; tan (A + £) = tan (A - B) = cot (A + B) = cot (A - B) = tan A + tan B . 1 -tan A tan .8 ' tan A — tan i? 1 + tan A tan B ' cot A cot B — 1 . cot B + cot A ' cot A cot .B + 1 cot B — cot A " sinV 2 A=± tan 1/2-4 = cos A cos 2 A cot 2A = cos 2 A — sin 2 A; cot 2 A — 1 2 cot A cos V2-4 cot 1/2 A , / 1 -f cos A , ~* V 2 < 4 /l + cos A cos A For tables of Trigonometric Functions, see Mathematical Tables. Solution of Plane Right-angled Triangles. Let A and B be the two acute angles and C the right angle, and a, b, and c the sides opposite these angles, respectively, then we have 1. sin A = cos B = - ; 3. tan A — cot B — 2. cos A = sin 5 < 4. cot A = tan 5 : 1. In any plane right-angled triangle the sine of either of the acute angles is equal to the quotient of the opposite leg divided by the hypothe- nuse. 2. The cosine of either of the acute angles is equal to the quotient of the adjacent leg divided by the hypothenuse. 3. The tangent of either of the acute angles is equal to the quotient of the opposite leg divided by the adjacent leg. 4. The cotangent of either of the acute angles is equal to the quotient of the adjacent leg divided by the opposite leg. 5. The square of the hypothenuse equals the sum of the squares of the other two sides. Solution of Oblique-angled Triangles. The following propositions are proved in works on plane trigonometry. In any plane triangle — Theorem 1. The sines of the angles are proportional to the opposite sides. Theorem 2. The sum of any two sides is to their difference as the tan- gent of half the sum of the opposite angles is to the tangent of half their difference. Theorem 3. If from any angle of a triangle a perpendicular be drawn to the opposite side or base, the whole base will be to the sum of the other two sides as the difference of those two sides is to the difference of the segments of the base. Case I. Given two angles and a side, to find the third angle and the other two sides. 1. The third angle = 180° — sum of the two angles. 2. The sides may be found by the following proportion: ANALYTICAL GEOMETRY. 71 The sine of the angle opposite the given side is to the sine of the angle opposite the required side as the given side is to the required side. Case II. Given two sides and an angle opposite one of them, to find the third side and the remaining angles. The side opposite the given angle is to the side opposite the required angle as the sine of the given angle is to the sine of the required angle. The third angle is found by subtracting the sum of the other two from 180°, and the third side is found as in Case I. Case III. Given two sides and the included angle, to find the third side and the remaining angles. The sum of the required angles is found by subtracting the given angle from 180°. The difference of the required angles is then found by Theorem II. Half the difference added to half the sum gives the greater angle, and half the difference subtracted from half the sum gives the less angle. The third side is then found by Theorem I. Another method: Given the sides c, b, and the included angle A, ta find the remaining side a and the remaining angles B and C. From either of the unknown angles, as B, dra * a perpendicular Be to the opposite side. Then Ae = c cos A, Be = c sin A, eC = b — Ac Be -s- eC = tan C. Or, in other words, solve Be, Ae and BeC as right-angled triangles. Case IV. Given the three sides, to find the angles. Let fall a perpendicular upon the longest side from the opposite angle, dividing the given triangle into two right-angled triangles. The two seg- ments of the base may be found by Theorem III. There will then be given the hypothenuse and one side of a right-angled triangle to find the angles. For areas of triangles, see Mensuration. ANALYTICAL GEOMETRY. Analytical geometry is that branch of Mathematics which has for its object the determination of the forms and magnitudes of geometrical magnitudes by means of analysis. Ordinates and abscissas. — In analytical geometry two intersecting lines YY', XX' are used as coordinate axes, Y XX' being the axis of abscissas or axis of X, I and YY' the axis of ordinates or axis of Y . / p A, the intersection, is called the origin of co- -j ordinates. The distance of any point P / c / from the axis of Y measured parallel to the / / axis of X is called the abscissa of the point, / / as AD or CP, Fig. 72. Its distance from the x' — / ' x axis of X, measured parallel to the axis of /AD Y, is called the ordinate, as AC or PD. / The abscissa and ordinate taken together / are called the coordinates of the point P. / The angle of intersection is usually taken as Y y a right angle, in which case the axes of X jr IG 72 and Y are called rectangular coordinates. The abscissa of a point is designated by the letter x and the ordinate byy. The equations of a point are the equations which express the distances of the point from the axis. Thus x = a, y = b are the equations of the point P. Equations referred to rectangular coordinates. — The equation of a line expresses the relation which exists between the coordinates of every point of the line. Equation of a straight line, y = ax ± 5, in which a is the tangent of the angle the line makes with the axis of X, and b the distance above A in which the line cuts the axis of Y. Every equation of the first degree between two variables is the equation 72 ANALYTICAL GEOMETRY. of a straight line, as Ay + Bx +C^0, which can be reduced to the foria y = ax ± b. Equation of the distance between two points: D - vV - x') 2 + iv" - y') 2 , in which x'y', x"y" are the coordinates of the two points. Equation of a line passing through a given point: y - y' = a(x - x'), in which x'y' are the coordinates of the given point, o, the tangent of the angle the line makes with the axis of x, being undetermined, since any number of lines may be drawn through a given point. Equation of a line passing through two given points: y" — y' y - y = x » __ X M - x )- Equation of a line parallel to a given line and through a given point: y - y' = a(x — x'). Equation of an angle V included between two given lines: T7 a' — a tang V = r— — t • 1 + a' a in which a and a' are the tangents of the angles the lines make with the axis of abscissas. If the lines are at right angles to each other tang V ■ = oo , and 1 + a'a = 0. Equation of an intersection of two lines, whose equations are y = ax + b, and y — a'x + b', ab' — a'b a — a' Equation of a perpendicular from a given point to a given line: y ~ y' = - - (x - x'). Equation of the length of the perpendicular P: p _ y' - ax' - b Vi + a 2 The circle. — Equation of a circle, the origin of coordinates being at the centre, and radius = R: x 2 + y z = R 2 . If the origin is at the left extremity of the diameter, on the axis of X: y 2 = 2Rx - x 2 . If the origin is at any point, and the coordinates of the centre are x'y' (x - x') 2 + (y - y') 2 = R 2 . Equation of a tangent to a circle, the coordinates of the point of tan- gency being x"y" and the origin at the centre, yy" + xx" = R 2 . The ellipse. — Equation of an ellipse, referred to rectangular coordi- nates with axis at the centre: A 2y2 + B 2 X 2 = .4252, in which 4 is half the transverse axis and B half the conjugate axis. ANALYTICAL GEOMETRY. 73 Equation of the ellipse when the origin is at the vertex of the transverse axis: y 2 = ~(2Ax - x 2 ). The eccentricity of an ellipse is the distance from the centre to either focus, divided by the semi-transverse axis, or , VII The parameter of an ellipse is the double ordinate passing through the focus. It is a third proportional to the transverse axis and its conjugate, or 2B 2 2A : 2B :: 2B : parameter; or parameter = — -.— Any ordinate of a circle circumscribing an ellipse is to the corresponding ordinate of the ellipse as the semi -transverse axis to the semi-conjugate. Any ordinate of a circle inscribed in an ellipse is to the corresponding ordinate of the ellipse as the semi-conjugate axis to the semi-transverse. Equation of the tangent to an ellipse, origin of axes at the centre: A *yy" + B 2 xx" = A 2 B 2 , y"x" being the coordinates of the point of tangency. Equation of the normal, passing through the point of tangency, and perpendicular to the tangent: V ~ V = B 2 jr»(x - * )• The normal bisects the angle of the two lines drawn from the point of tangency to the foci. The lines drawn from the foci make equal angles with the tangent. The parabola. — Equation of the parabola referred to rectangular coordinates, the origin being at the vertex of its axis, y 2 = 2px, in which 2p is the parameter or double ordinate through the focus. The parameter is a third proportional to any abscissa and its correspond- ing ordinate, or x : y :: y : 2p. Equation of the tangent: yy" = p(x + x"), y"x" being coordinates of the point of tangency. Equation of the normal: y - y" = - y(z - x"). The sub-normal, or projection of the normal on the axis, is constant, and equal to half the parameter. The tangent at any point makes equal angles with the axis and with the line drawn from the point of tangency to the focus. The hyperbola. — Equation of the hyperbola referred to rectangular coordinates, origin at the centre: A 2 y 2 - B 2 x 2 = - A 2 B 2 , in which A is the semi-transverse axis and B the semi-conjugate axis. Equation when the origin is at the right vertex of the transverse axis: A 2 Conjugate and equilateral hyperbolas. — If on the conjugate axis, 74 DIFFERENTIAL CALCULUS. as a transverse, and a focal distance equal to V A 2 + B 2 , we construct the two branches of a hyperbola, the two hyperbolas thus constructed are called conjugate hyperbolas. If the transverse and conjugate axes are equal, the hyperbolas are called equilateral, in which case y 2 — x 2 = —A' 1 when A is the transverse axis, and x 2 — y 2 = — B 2 when B is the trans- verse axis. The parameter of the transverse axis is a third proportional to the trans- verse axis and its conjugate. 2 A : 2B :: 25 : parameter. The tangent to a hyperbola bisects the angle of the two lines drawn from the point of tangency to the foci. The asymptotes of a hyperbola are the diagonals of the rectangle described on the axes, indefinitely produced in both directions. The asymDtotes continually approach the hyperbola, and become tangent to it "at an infinite distance from the centre. Equilateral hyperbola. — In an equilateral hyperbola the asymptotes make equal angles with the transverse axis, and are at right angles to each other. With the asymptotes as axes, and P = ordinate, V = abscissa, PV = a constant. This equation is that of the expansion of a perfect gas, in which P = absolute pressure, V = volume. Curve of Expansion of Gases. —PV 71 = a constant, or PiVi n = P 2 V2 n , in which Vi and Vi are the volumes at the pressures Pi and Pt. When these are given, the exponent n may be found from the formula = log Pi - log P 2 log Vi — log Vi Conic sections, — Every equation of the second degree between two variables will represent either a circle, an ellipse, a parabola or a hyperbola. These curves are those which are obtained by intersecting the surface of a cone by planes, and for this reason they are called conic sections. Logarithmic curve- — A logarithmic curve is one in which one of the coordinates of any point is the logarithm of the other. The coordinate axis to which the lines denoting the logarithms are parallel is called the axis of logarithms, and the other the axis of numbers. If y is the axis of logarithms and x the axis of numbers, the equation of the curve is y = log. x. If the base of a system of logarithms is a, we have a y = x, in which y is the logarithm of x. Each system of logarithms will give a different logarithmic curve. If y ■■= 0, x = 1. Hence every logarithmic curve will intersect the axis of numbers at a distance from the origin equal to 1. DIFFERENTIAL CALCULUS. The differential of a variable quantity is the difference between any two of its consecutive values; hence it is indefinitely small. It is expressed by writing d before the quantity, as dx, which is read differential of x. The term -~ is called the differential coefficient of y regarded as a func- tion of x. It is also called the first derived function Or the derivative. The differential of a function is equal to its differential coefficient mul- tiplied by the differential of the independent variable; thus, -j-dx = dy. The limit of a variable quantity is that value to which it continually approaches, so as at last to differ from it by less than any assignable quantity. The differential coefficient is the limit of the ratio of the increment of the independent variable to the increment of the function. The differential of a constant quantity is equal to 0. The differential of a product' of a constant by a variable is equal to the constant multiplied by the differential of the variable. If u — Av, du = A dv. DIFFERENTIAL CALCULUS. 75 In any curve whose equation is y = f(x), the differential coefficient ~ = tan a; hence, the rate of increase of the function, or the ascension of dx the curve at any point, is equal to the tangent of the angle which the tangent line makes with the axis of abscissas. All the operations of the Differential Calculus comprise but two objects: 1. To find the rate of change in a function when it passes from one state of value to another, consecutive with it. 2. To find the actual change in the function: The rate of change is the differential coefficient, and the actual change the differential. Differentials of algebraic functions. — The differential of the sum or difference of any number of functions, dependent on the same variable, is equal to the sum or difference of their differentials taken separately: If u = y + z - w, du = dy + dz — dw. The differential of a product of two functions dependent on the same variable is equal to the sum of the products of each by the differential of the other: ... j,j d(uv) du dv d(uv) = vdu+ udv. = 1- uv u v The differential of the product of any number of functions is equal to the sum of the products which arise by multiplying the differential of each function by the product of all the others: d(uts) = tsdu + us dt + ut ds. The differential of a fraction equals the denominator into the diffeiential of the numerator minus the numerator into the differential of the denom- inator, divided by the square of the denominator: _ ?u\ = vdu-udv . \V / V 2 If the denominator is constant, dv = 0, and dt = -^ = — . If the numerator is constant, du = 0, and dt = — • v 2 The differential of the square root of a quantity is equal to the differen- tial of the quantity divided by twice the square root of the quantity: If v = U V2, or v - ^u, dv = -^=; = \%r 1 l2dn. 2^u The differential of any power of a function is equal to the exponent multi- plied by the function raised to a powerless one, multiplied by the differen- tial of the function, d(u n ) = nu n ~ l du. Formulas for differentiating algebraic functions. ft w ( x \ — Vdx-xdy 1. d (a) = 0. 2. d {ax) = a dx. 3. d (x + y) = dx + dy. 4. d {x — y) = dx — dy. 5. d (xy) = xdy + y dx. \yf y 7. d (x m ) = mx m ~ 8. d (Vx) = -$* 2 v x (.1. dx. To find the differential of the form u = (a + bx n ) m : Multiply the exponent of the parenthesis into the exponent of the vari- able within the parenthesis, into the coefficient of the variable, into the 76 DIFFERENTIAL CALCULUS. binomial raised to a power less 1, intr- the variable within the parenthesis raised to a power less 1, into the differential of the variable. du = d(a + bx n ) m = mnb(a + bx n ) m ~ 1 x n ~ 1 dx. To find the rate of change for a given value of the variable: Find the differential coefficient, and substitute the value of the variable in the second member of the equation. Example. — If x is the side of a cube and u its volume, u = x 3 , -r- = 3x 2 . dx Hence the rate of change in the volume is three times the square of the edge. If the edge is denoted by 1, the rate of change is 3. Application. The coefficient of expansion by heat of the volume of a body is three times the linear coefficient of expansion. Thus if the side of a cube expands 0.001 inch, its volume expands 0.003 cubic inch. 1.001 3 = 1.003003001. A partial differential coefficient is the differential coefficient of r function of two or more variables under the supposition that only ont of them has changed its value. A partial differential is the differential of a function of two or more variables under the supposition that only one of them has changed its value. The total differential of a function of any number of variables is equal to the sum of the partial differentials. If u = / (xy), the partial differentials are — dx, -rdy. , dy + -j- dz; = 2x dx + 3y 2 dy — dz. dx dy dz ' Integrals. — An integral is a functional "expression derived from a differential. Integration is the operation of finding the primitive func- tion from the differential function. It is indicated by the sign /, which is read "the integral of." Thus fix dx = x 2 ; read, the integral of 2x dx equals x 2 . To integrate an expression of the form mx m ~ 1 dx or x m dx, add 1 to the exponent of the variable, and divide by the new exponent and by the differential of the variable: J3x 2 dx = X s . (Applicable in all cases except when m = — 1. For fx dx see formula 2, page 81.) The integral of the product of a constant by the differential of a vari- . able is equal to the constant multiplied by the integral of the differential: The integral of the algebraic sum of any number of differentials is equal to the algebraic sum of their integrals: = 2ax 2 dx - bydy- z 2 dz; ( du= ~ Since the differential of a constant is 0, a constant connected with a variable by the sign + or — disappears in the differentiation; thus d{a -{■ x m ) = dx m = mx m ~ l dx. Hence in integrating a differential expression we must annex to the integral obtained a constant represented by C to compensate for the term which may have been lost in differen- tiation. Thus if we have dy = a dx ;/dy = aj~dx. Integrating, y = ax ± C. DIFFERENTIAL CALCULUS. 77 The constant C, which is added to the first integral, must have such a value as to render the functional equation true for every possible value that may be attributed to the variable. Hence, after having found the first integral equation and added the constant C, if we then make the variable equal to zero, the value which the function assumes will be the true value of C. An indefinite integral is the first integral obtained before the value of the constant C is determined. A particular integral is the integral after the value of C has been found. A definite integral is the integral corresponding to a given value of the variable. Integration between limits. — Having found the indefinite integral and the particular integral, the next step is to find the definite integral, and then the definite integral between given limits of the variable. The integral of a function, taken between two limits, indicated by given values of x, is equal to the difference of the definite integrals correspond- ing to those limits. The expression I dy = a I d is read: Integral of the differential of y, taken between the limits x' and x": the least limit, or the limit corresponding to the subtractive integral, being placed below. Integrate du = 9x 2 dx between the limits x = 1 and x = 3, u being equal to 81 when x = 0. /du = /9.r 2 dx = 3.r 3 + C; C = 81 when x = 0, then du = 3(3)3 + 81, minus 3(1)3+ 81 = 78> Jx= Integration of particular forms. To integrate a differential of the form du = (a + bx n ) m x n - 1 dx. 1. If there is a constant factor, place it without the sign of the integral, and omit the power of the variable without the parenthesis and the differ- ential ; 2. Augment the exponent of the parenthesis by 1, and then divide this quantity, with the exponent so increased, by the exponent of the parenthesis, into the exponent of the variable within the parenthesis, into the coefficient of the variable. Whence /« (ra+ l)nb __ hypothen which the base is dx and the perpendicular dy. The differential of an arc is the hypothenuse of a right-angle triangle of is dx '- ' If z is an arc, dz = Vdx 2 + dy* z ^f^dx^ + dy 2 . Quadrature of a plane figure. The differential of the area of a plane surface is equal to the ordinate into the differential of the abscissa. ds = y dx. To apply the principle enunciated in the last equation, in finding the area of any particular plane surface: •■ Find the value of y in terms of x, from the equation of the bounding line; substitute this value in the differential equation, and then integrate between the required limits of x , Area of the parabola. — Find the area of any portion ot the com- mon parabola wnose equation is y 2 = %px; whence?/ = A ^ / 2px. 78 DIFFERENTIAL CALCULUS. Substituting this value of y in the differential equation ds = y dx givea fds = fV^pdx = ^Tv §x h dx = ^^x B/2 + C; Xx = |xy + C. If we estimate the area from the principal vertex, x = 0, y = 0, and C = 0; and denoting the particular integral by s', s' = k^2/- That is, the area of any portion of the parabola, estimated from the vertex, is equal to 2/ 3 of the rectangle of the abscissa and ordinate of the extreme point. The curve is therefore quadrable. Quadrature of surfaces of revolution. — The differential of a surface of revolution is equal to the circumference of a circle perpendicular to the axis into the differential of the arc of the meridian curve. ds = 2ny\ / dx°~ + dy 2 ; in which y is the radius of a circle of the bounding surface in a plane per- pendicular to the axis of revolution, and r is the abscissa, or distance of the plane from the origin of coordinate axes. Therefore, to find the volume of any surface of revolution: Find the value of y and dy from the equation of the meridian curve in terms of x and dx, then substitute these values in the differential equation, and integrate between the proper limits of x. By application of this rule we may find: The curved surface of a cylinder equals the product of the circum- ference of the base into the altitude. The convex surface of a cone equals the product of the circumference of the base into half the slant height. The surface of a sphere is equal to the area of four great circles, or equal to the curved surface of the circumscribing cylinder. Cubature of volumes of revolution. — A volume of revolution is a volume generated by the revolution of a plane figure about a fixed line called the axis. If we denote the volume by V, dV = ny 2 dx. The area of a circle described by any ordinate y is Try 2 ; hence the differ- ential of a volume of revolution is equal to the area of a circle perpendicular to the axis into the differential of the axis. The differential of a volume generated by the revolution of a plane figure about the axis of Y is nx 2 dy. To find the value of V for any given volume of revolution : Find the value of y 2 in terms of x from the equation of the meridian curve, substitute this value in the differential equation, and then integrate between the required limits of x. By application of this rule we may find: The volume of a cylinder is equal to the area of the base multiplied by the altitude. The volume of a cone is equal to the area of the base into one third the altitude. The volume of a prolate spheroid and of an oblate spheroid (formed by the revolution of an ellipse around its transverse and its conjugate axis respectively) are each equal to two thirds of the circumscribing cylinder. If the axes are equal, the spheroid becomes a sphere and its volume = 2 1 - nR 2 X D = - tiD 3 ; R being radius and D diameter. o o The volume of a paraboloid is equal to half the cylinder having the same base and altitude. The volume of a pyramid equals the area of the base multiplied by one ■ third the altitude. Second, third, etc., differentials. — ■ The differential coefficient being a function of the independent variable, it may be differentiated, and we thus obtain the second differential coefficient: m DIFFEKENTIAL CALCULUS 79 ■ -p- Dividing by dx, we have for the second differential coefficient -r-g, which is read : second differential of u divided by the square of the differential of x (or dx squared). d 3 u The third differential coefficient -r-^ is read: third differential of u divided by dx cubed. The differentials of the different orders are obtained by multiplying the differential coefficient by the corresponding powers of dx; thus ^ dx 3 = third differential of u. dx 3 Sign of the first differential coefficient. — If we have a curve whose equation is y = fx, referred to rectangular coordinates, the curve will recede from the axis of X when — is positive, and approach the axis when it is negative, when the curve lies within the first angle of the coordinate axes. For all angles and every relation of y and x the curve will recede from the axis of X when the ordinate and first differential coefficient have the same sign, and approach it when they have different signs. If the tangent of the curve becomes parallel to the axis of X at any point ~- = 0. If the tangent becomes perpendicular to the axis of X at • j. dy any point -r- = <*>• Sign of the second differential coefficient. — The second differential coefficient has the same sign as the ordinate when the curve is convex toward the axis of abscissa and a contrary sign when it is concave. Maclaurin's Theorem. — For developing into a series any function of a single variable as u = A + Bx + Cx 2 + Dx s + Ex i , etc., in which A, B, C, etc., are independent of x: . . , (du\ , 1 (d\i\ . , 1 (d 3 u\ , , . U = (U) +[-r-) X +— tt X 2 + - — - -rl-r-rj X s + etc. In applying the formula, omit the expressions x «= 0, although the coefficients are always found under this hypothesis. Examples: (a + x) m = a m + ma m + rn(n^(m-2 lam - ix3+e ^ 1 = 1 _ X_ X? _ Xf X H a + x a a 2 a 3 a 4 ' a n + 1 Taylor's Theorem. — For developing into a series any function of the sum or difference of two independent variables, as u' = f(x ± y): dx 2 1.2 dx 3 1 . 2 . 3 du . , , — is whau -y- y dx dx in which u is what u' becomes when y = 0, — is what — ■ becomes when y = 0, etc. Maxima and minima. — To find the maximum or minimum value of a function of a single variable: 1. Find the first differential coefficient of the function, place it equal to 0, and determine the roots of the equation. 2. Find the second differential coefficient, and substitute each real root, 80 DIFFERENTIAL CALCULUS. in succession, for the variable in the second member of the equation. Each root which gives a negative result will correspond to a maximum value of the function, and each which gives a positive result will corre- spond to a minimum value. Example. — To find the value of x which will render the function y a maximum or minimum in the equation of the circle, y 2 + x 2 = R 2 ; dv x , . x . . . ~ == — -; making — - = gives x = 0. When x = 0, y = R; hence -~ = - •£> which being negative, y is a maximum for R positive. In applying the rule to practical examples we first find an expression for the function which is to be made a maximum or minimum. 2. If in such expression a constant quantity is found as a factor, it may be omitted in the operation; for the product will be a maximum or a mini- mum when the variable factor is a maximum or a minimum. 3. Any value of the independent variable which renders a function a maximum or a minimum will render any power or root of that function a maximum or minimum; hence we may square both members of an equa- tion to free it of radicals before differentiating. By these rules we may find : The maximum rectangle which can be inscribed in a triangle is one whose altitude is half the altitude of the triangle. The altitude of the maximum cylinder which can be inscribed in a cone is one third the altitude of the cone. The surface of a cylindrical vessel of a given volume, open at the top, is a minimum when the altitude equals half the diameter. The altitude of a cylinder inscribed in a sphere when its convex surface is a maximum is r *^2. r = radius. The altitude of a cylinder inscribed in a sphere when the volume is a maximum is 2r -s- V3. Maxima and Minima without the Calculus. — In the equation y = a + bx + ex 2 , in which a, b, and c are constants, either positive or negative, if c be positive y is a minimum when x = — b -*- 2c; if c be negative y is a maximum when x = — b + 2c. In the equation y = a + bx + c/x, y is a minimum when bx = c/x. Application. — The cost of electrical transmission is made up (1) of fixed charges, such as superintendence, repairs, cost of poles, etc., which may be represented by a; (2) of interest on cost of the wire, which varies with the sectional area, and may be represented by bx; and (3) of cost of the energy wasted in transmission, which varies inversely with the area of the wire, or c/x. The total cost, y = a + bx + c/x, is a minimum when item 2 = item 3, or bx = c/x. Differential of an exponential function. If u = a x (1) then du = da x = a x k dx (2) in which A; is a constant dependent on a. 1 The relation between a and k is a k = e; whence a = e k .... (3) in which e = 2.7182818 . . . the base of the Naperian system of loga- rithms. Logarithms. — The logarithms in the Naperian system are denoted by i, Nap. log or hyperbolic log, hyp. log, or log e ; and in the common system always by log. k = Nap. log a, log a = k log a (4) DIFFERENTIAL CALCULUS. 81 The common logarithm of e, = log 2.7182818 . . . = 0.4342945 . . . , is called the modulus of the common system, and is denoted by M. Hence, if we have the Naperian logarithm of a number we can find the common logarithm of the same number by multiplying by the modulus. Reciprocally, Nap. log = com. log X 2.3025851. If in equation (4) we make a = 10, we have 1 = k log e, or t = log e = M. That is, the modulus of the common system is equal to 1, divided by the Naperian logarithm of the common base. From equation (2) we have du da x — = — — = k dx. u a x If we make a = 10, the base of the common system, x = log u, and d (log u) = dx = — X ^ = — X M. That is, the differential of a common logarithm of a quantity is equal to the differential of the quantity divided by the quantity, into the modulus,. If we make a = e, the base of the Naperian system, x becomes the Nape- rian logarithm of u, and k becomes 1 (see equation (3)); hence M = 1, and , ,,, , . , du du d (Nap. log u) = dx = — - ; = a x u That is, the differential of a Naperian logarithm of a quantity is equal to the differential of the quantity divided by the quantity; and in the Naperian system the modulus is 1. Since k is the Naperian logarithm of a, du — a x I a dx. That is, the differential of a function of the form a x is equal to the function, into the Naperian logarithm of the base a, into the differential of the exponent. If we have a differential in a fractional form, in which the numerator is the differential of the denominator, the integral is the Naperian logarithm of the denominator. Integrals of fractional differentials of other forms are given below: Differential forms which have known integrals; exponential functions. (I = Nap. log.) 1. J a x ladx = a x +C; 2. C$2 = C 'dxx" 1 = lx + C; 3. C (xy x ~ 1 dy + y x ly X dx) = y x +C; 4. f . dX = Kx+^x* ± a2)4-C; J v x 2 ± a 2 5. f . dX =l(x ± a+ V X 2 ± 2ax) + C; J VxJ ± 2ax J a 2 - x 2 \a - xf 82 DIFFERENTIAL CALCULUS. J x 2 — a- \x + a) r -ma* _ IV^- a \^ J x^a 2 + x 2 \v a 2 + a; 2 +a/ / 2adx f a - Va 2 - xA x V«2 - x' 2 \ a + V a 2 - x 2 ) J x~ 2 dx ( 1 + Vl + a 2 x 2 \ x+ x - \ I Circular functions. — Let z denote an arc in the first quadrant, y its sine, x its cosine, v its versed sine, and t its tangent ; and the following nota- tion be employed to designate an arc by any one of its functions, viz., sin -1 y denotes an arc of which y is the sine, cos - 1 x " " " " " x is the cosine, tan~~M " " " " " t is the tangent, (read "arc whose sine is y, ,J etc.), — we have the following differential forms which have known integrals (r = radius): cos zdz = sin z + C; sin zdz = cos z+ C; /- . f-7 dy — = sin -i y + C; J VI - 2/2 r - dx S = cos -1 x+ C; ^2v - dt /if J V r 2 / — r dx \/ r 2 _ #2 = = versin — 1 v + C ; v 2 = tan -1 £ + C; — = sin -1 y + C; = cos -1 x + C\ J sin z dz = versin z+ C; C-^r =tanz+C; J cos 2 z /r dv . , , . = versin -1 v + C V2rv + v 2 f-^5 = tan -1 *+<7; J r 2 + * 2 /tfu . . u , _ . = sin -1 - + C; Va 2 -u 2 a . = cos- 1 - + C; Va 2 - z*2 a «/ V2 aw — u 2 / a du a 2 + x versin — 1 — -I -w 2 The cycloid. — If a circle be rolled along a straight line, any point of the circumference, as P, will describe a curve which is called a cycloid. The circle is called the generating circle, and P the generating point. THE SLIDE RULE. 83 The transcendental equation of the cycloid is V2ry and the differential equation is dx -- V dx V2ry - The area of the cycloid is equal to three times the area of the generating circle. The surface described by the arc of a cycloid when revolved about its base is. equal to 64 thirds of the generating circle. The volume of the solid generated by revolving a cycloid about its base is equal to five eighths of the circumscribing cylinder. Integral calculus. — In the integral calculus we have to return from the differential to the function from which it was derived. A number of differential expressions are given above, each of which has a known integral corresponding to it. which, being differentiated, will produce the given differential. In all classes of functions any differential expression may be integrated when it is reduced to one of the known forms; and the operations of the integral cal- culus consist mainly in making such transformations of given differential expressions as shall reduce them to equivalent ones whose integrals are known. For methods of making these transformations reference must be made to the text-books on differen- tial and integral calculus. THE SLIDE RULE. The slide rule is based on the principles that the addition of logarithms multiplies the numbers which they represent, and subtracting logarithms divides thenumbers. By its use the operations of multiplica- tion, division, the finding of powers and the extraction of roots, may be performed rapidly and with an ap- proximation to accuracy which is sufficient for many purposes. With a good 10-inch Mannheim rule the results obtained are usually accurate to 1/4 of 1 per cent. Much greater accuracy is obtained with cylin- drical rules like the Thacher. The rule (see Fig. 73) consists of a fixed and a sliding part both of which are ruled with logarithmic scales: that is, with consecutive divisions spaced not equally, as in an ordinary scale, but in proportion to the' logarithms of a series of numbers from 1 to 10. By moving the slide to the right or left the loga- rithms 'are added or subtracted, and multiplication or division of the numbers thereby effected. The scales on the fixed part of the rule are known as the A and D scales, and those on the slide as the B and C scales. A and B are the upper and C and D are the lower scales. The A and B scales are each divided into two, left hand and right hand, each being a reproduction, one half the size, of the C and D scales. A "runner," consisting of a transparent strip of celluloid with a vertical line on it, is used to facilitate some of the operations. The numbering on each scale begins with the figure 1, which is called i: **— U^~il :\ _jLa :§§ 14-31 1 Jit ; M* ^ I *W || r | Jjf^ "^ : ' T=f- «H^- [\ M || ; § i[ - \ 3" *j=^ :jl|[ % j 3 t§L 1 r ■ iB I- I ~ c " > ii- H Z* j [ 3 H"]p * r ,< -% F \ f 1 \ ' -1 =- jr 1 -" =-: r \r~ s :: \ ^"jr 1 l\ "^F" "H '- I '- N — jfl^e 1 L i ■A ^|p"H^ ■A -Mf^it :| A ^F %%i itME fit ? 1~Th- i ifW\ ijjU it 84 THE SLIDE RULE. the "index" of the scale. In using the scale the figures 1, 2, 3, etc., are to be taken either as representing these numbers, or as 10, 20, 30, etc., 100, 200, 300, etc., 0.1, 0.2, 0.3, etc., that is, the numbers multiplied or divided by 10, 100, etc., as may be most convenient for the solution of a given problem. The following examples will give an idea of the method of using the slide rule. Proportion. — Set the first term of a proportion on the C scale opposite the second term on the D scale, then opposite the third term on the C scale read the fourth term on the D scale. Example. — Find the fourth term in the proportion 12 : 21 :: 30 : x. \ Move the slide to the right until 12 on C coincides with 21 on D, then opposite 30 on C read x on D = 52.5. The A and B scales may be used instead of C and D. Multiplication. — Set the index or figure 1 of the C scale to one of the factors on Z>„ Example. — 25 X 3. Move the slide to the right until the left index of C coincides with 25 on the D scale. Under 3 on the C scale will be found the product on the D scale, = 75. Division. — Place the divisor on C opposite the dividend on D, and the quotient will be found on D under the index of C. Example. — 750 -*■ 25. Move the slide to the left until 25 on C coin- cides with 750 on D. Under the left index of C is found the quotient on D, = 30. Combined Multiplication and Division. — Arrange the factors to be multiplied and divided in the form of a fraction with one more factor in the numerator than in the denominator, supplying the factor 1 if necessary. Then perform alternate division and multiplication, using the runner to indicate the several partial results. Example, = 8.9 nearly. Set 3 on C over 4 on D, set runner to 5 on C, then set 6 on C under the runner, and read under 8 on C the result 8.9 - on D. Involution and Evolution. — The numbers on scales A and B are the squares of their coinciding numbers on the scales C and D, and also the numbers on scales C and D are the square roots of their coinciding num- bers on scales A and B. Example. — 4 2 = 16. Set the runner over 4 on scale D and read 16 on A^ V46 = 4. Set the runner over 16 on A and read 4 on D. In extracting square roots, if the number of digits is odd, take the num- ber on the left-hand scale of A ; if the number of digits is even, take the number on the right-hand scale of A. To cube a number, perform the operations of squaring and multiplica- tion. Example. — 2 3 = 8. Set the index of C over 2 on D, and above 2 on B read the result 8on4„ Extraction of the Cube Root. — Set the runner over the number on A, then move the slide until there is found under the runner on B, the same- number which is found under the index of C on D; this number is the cube root desired. Example, — ^8 = 2. Set the runner over 8 on A, move the slide along until the same number appears under the runner on B and under the index of C on D; this will be the number 2. Trigonometrical Computations. — On the under side of the slide (which is reversible) are placed three scales, a scale of natural sines marked S, a scale of natural tangents marked T, and between these a scale of equal parts. To use these scales, reverse the slide, bringing its under side to the top. Coinciding with an angle on S its sine will be found on A, and coinciding with an angle on T will be found the tangent on D. Sines and tangents can be multiplied or divided like numbers. LOGARITHMIC RULED PAPER. 85 LOGARITHMIC RULED PAPER. W. F. Durand {Eng. News, Sept. 28, 1893.) As plotted on ordinal cross-section paper the lines which express relations between two variables are usually curved, and must be plotted point by point from a table previously computed. It is only where the exponents involved in the relationship are unity that the line becomes straight and may be drawn immediately on the determination of two of its points. It is the peculiar property of logarithmic section paper that for ali relationships which involve multiplication, divisioH, raising to powers, or extraction of roots, the lines representing them are straight. Any such relationship may be represented by an equation of the form: y = Bx n . Taking logarithms we have: log y = log B + n log x. Logarithmic section paper is a short and ready means of plotting such logarithmic equations. The scales on each side are logarithmic instead of uniform, as in ordinary cross-section paper. The numbers and divi- sions marked are placed at such points that their distances from the origin are proportional to the logarithms of such numbers instead of to the numbers themselves. If we take any point, as 3, for example, on such a scale, the real distance we are dealing with is log 3 to some particular base, and not 3 itself. The number at the origin of such a scale is always 1 and not 0, because 1 is the number whose logarithm is 0. This 1 may, however, represent a unit of any order, so that quantities of any size whatever may be dealt with. If we have a series of values of x and of Bx , and plot on logarithmic section paper x horizontally and Bx 11 vertically, the actual distances involved will be log x and log (Bx n ), or log B + n log x. But these dis- tances will give a straight line as the locus. Hence all relationships expressible in this form are represented on logarithmic section paper by straight lines. It follows that the entire locus may be determined from any two points; that is, from any two values of Bx n ; or, again, by any one point and the angle of inclination; that is, by one value of Bx n and the value of n, remembering that n is the tangent of the angle of inclination to the horizontal. A single square plotted on each edge with a logarithmic scale from 1 to 10 may be made to serve for any number whatever from to oo. Thus to express graphically the locus of the equation: y — a* 3 /2. Let Fig. 74 denote a square cross-sectioned with logarithmic scales, as described. Suppose that there were joined to it and to each other on the right and above, an indefinite series of such squares similarly divided. Then, con- sidering, in passing from one square to an adjacent one to the right or above, that the unit becomes of next higher order, such a series of squares would, with the proper variation of the unit, represent all values of either x or y between and oo. Suppose the original square divided on the horizontal edge into 3 parts, and on the vertical edge into 2 parts, the points of division being at A, B, D, F, G, I. Then lines joining these points, as shown, will be at an inclination to the horizontal whose tangent is 3/ 2 . Now, beginning at O, OF will give the value of x ,3 /2 for values of x from 1 to that denoted by HF, or OB, or about 4.6. For greater values of x the line would run into the adjacent square above, but the location of this line, if continued, would be exactly similar to that of BD in the square before us. Therefore the line BD will give values of x 3 ^ for x between B and C, or 4.6 and 10, the corresponding values of y being of the order of tens, and ranging from 10 to 31.3. For larger values of x the unit of x is of the higher order, and we run into an adjacent square to the right without change of unit for y. In this square we should traverse a line similar to IG. Therefore, by a proper choice of units we may make use of IG for the determination of values of x 3 /2 where x lies between 10 and the value at (7, or about 21.5. We should then run into an adjacent square above, requiring the unit on y to be of the next higher order, and traverse a line similar to AE, which 8 t£ ir o fr a gi m H 6 LO ikes us finally to the g this, the same ser -ders. The value of ar/2 f om one or another and 1. The locatic tention to the nun ven line may be mar ade. Thus, in Fig. Q GARITH1V opposite ( ies of lines >r any valu of these lii n of the d bers invol ked on it, t 2 we marl 2 G IIC RULE orner and < would resi e of x betw ies, and lik ecimal poin ved. The hus enablin c OF as - 3 Q D PA] jomple lit for een 1 a ewise f t is re limitin g a pro - 4.6, j I F J EJ es 1UI nd or idi ? ^ 3D R. th nb CO an y B ch as 3 eye srs o may y va :ounr ies o oice 4.6 > le. E si thii ue 1 b f i o t P cc s b be fc e r L0, 8 ollow- seding. e read tween little r any eadily IG as 9 1( -/ ■""' ■ .1 :- . r • "/i ■ 8 t P_ V ; /l.j "; o (i - '-■ / !) - / ^fSP :■: — ¥ 4 - E= -f~A /.:': / " : :'". 1 l.____ |||e||e rrfefet — — ^: / 1 ' ~^~ i i < i h 1j t-~~z tfffl / . i.J C ; M M / 7 ! 1 / ^A I /■■'■' ! 1 L. 1 : H i .... V j/| / / Iff / | T ' / / A A _ ■ -t / Mi = ====== -.j 7 : / ::..|: 1 i | -^J /--44frTTf- ^ — W 1 ' "A"/ — H / .7. ..... -/■ - / / ' / / .....j . / / / / 1 / / / / ' / / . / K . ... / / w it -J- '■ Twit 1 / / I/Ill ..... y 1 !.r.t; .|l 1( d( VI ot se th al w — alt llH F i Tl her t e o tl 11 1 21.5, with is bet or va e prir , and f lines ther i ere w >e n li and AE as ^.E will s ween 0.215 ues betweei iciples invo in general if may be dr lto n parts, ill be (m -+- nes correspc •l 2 ;r in l C V€ tl IW an n n< ft 1.5 - 1C fe for vj d 0.1, 5 .046 anc d in thi le expon n by dh d joining - 1) lin< ing to t 3 ■ P 1 Fig. 74. 0. If valu dues of x I D for values I 0.001. 3 case may ent be repfe iding one s I the points is, and oppc le n differei es c <"{ V be be sen de of c >sitt it t B f x r eer twe rea ted >f t ivi to egi le£ l en dil by he ^io an mi S 1 ar 0.1 y t m sq i a v I >gf ha (1 a xt /re la s i oi n 0. id en tl re l I nt f t 1 a 215 0. dec le c int. lg. on he 3 re , / 346 t( on o r 74 X 9 10 C to be 3 for , and ) any plete i and . In there root INTERPOLATION. 87 of the mth power, while opposite to any point on Y will be m lines corre- sponding to the different beginnings of the mth root of the nth power. > Where the complete number of lines would be quite large, it is usually- unnecessary to draw them all, and the number may be limited to those \ necessary to cover the needed range in the values of x. If, instead of the equation y = x n , we have a constant term as a mufti- Iplier, giving an equation in the more general form y =5x n , or Bx min, there will be the same number of lines and at the same inclination, but all shifted vertically through a distance equal to log B. If, therefore, we start on the axis of Y at the point B, we may draw in the same series of lines and in a similar manner. In this way PQ represents the locus \ giving the values of the areas of circles in term's of their diameters, being ; the locus of the equation A = 1/4 *■ d 2 or y = 1/4 "" x 2 . If in any case we have x in the denominator such that the equation is in the form y =B/x n , this is equal to y = Bx~ n , and the same general rules hold. The lines in such case slant downward to the right instead of upward. Logarithmic ruled paper, with directions for the use, may be obtained from Keuffel & Esser Co., 127 Fulton St., New York. MATHEMATICAL TABLES. Formula for Interpolation. a.-», + (»-l)rf 1+ (B -»<"- 2 U + (n -»(»-«(» -8) A+ . . . at = the first term of the series; n, number of the required term; a n , the required' term; d u a\, d 3 , first terms of successive orders of differences between a t , a%, a 3 , a 4 , successive terms. Example. — Required the log of 40.7, logs of 40, 41, 42, 43 being given as below. Terms a u a 2 ,'az, a 4) : 1.6021 1.6128 1.6232 1.6335 1st differences: 0.0107 0.0104 0.0103 2d " - 0.0003 - 0.0001 3d " + 0.0002 For log. 40, n = 1 ; log 41 , n = 2 ; f or log 40 rr , n = 1 .7 • n - 1 = 7 • n — 2 = - 0.3; n - 3 = - 1.3. ' ' a n =1.6021+0.7 (0.0107) | (°- 7 H ~0-3)( -0.0003) ( (0.7) (-0.3) (-1.3) (0.0002 ) 2 6 = 1.6021 4- 0.00749 + 0.000031 -h 0.000009 = 1.6096. +. MATHEMATICAL TABLES. RECIPROCALS OF NUMBERS. No. Recipro- cal. No. ~~64 Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. 1 1 .00000000 01562500 127 •00787402 190 .00526316 253 .00395257 2 .50000000 5 01538461 8 ■00781250 1 .00523560 4 .00393701 3 .33333333 6 01515151 9 00775194 2 .00520833 5 .00392157 4 .25000000 7 01492537 130 •00769231 3 .00518135 6 .00390625 5 .20000000 8 01470588 1 00763359 4 .00515464 7 .00389105 6 .16666667 9 01 449275 2 00757576 5 .00512820 8 .00387597 7 .14285714 70 01428571 3 •00751880 6 .005-10204 9 .00386100 8 .12500C00 1 01408451 4 ■00746269 7 .00507614 260 .00384615 9 .11111111 2 ■01388889 5 ■00740741 8 .00505051 1 .00383142 10 .10000000 3 ■01369863 6 ■00735294 9 .00502513 2 .00381679 11 .09090909 4 ■01351351 7 ■00729927 200 .00500000 3 .00380228 12 .08333333 5 •01333333 8 ■00724638 1 .00497512 4 .00378788 13 .07692308 6 01315789 9 •00719424 2 .00495049 - 5 .00377358 14 .07142857 7 •01298701 140 00714286 3 .0049261 1 6 .00375940 15 .06666667 8 •01282051 1 ■00709220 4 .00490196 7 .0037,4532 16 .06250000 9 •01265823 2 00704225 5 .00487805 8 .00373134 17 .05882353 80 •01250000 3 00699301 6 .00485437 9 .00371747 18 .05555556 1 •01234568 4 .00694444 7 .00483092 270 .00370370 19 .05263158 2 ■01219512 5 ■00689655 8 .00480769 1 .00369004 20 .05000000 3 ■01204819 6 ■00684931 9 .00478469 2 .00367647 1 .04761905 4 •01190476 7 ■00680272 210 .00476190 3 .00366300 2 .04545455 5 •01176471 6 ■00675676 li .00473934 4 .00364963 3 .04347826 6 •01162791 9 ■00671141 12 .00471698 5 .00363636 4 .04166667 7 •01149425 150 .00666667 13 .00469484 6 .00362319 5 .04000000 8 •01136364 1 .00662252 14 .00467290 7 .00361011 6 .03846154 9 01123595 2 .00657895 15 .00465116 8 .00359712 7 .03703704 90 ■01111111 3 .00653595 16 .00462963 9 .00358423 e .03571429 1 ■01098901 4 .00649351 17 .00460829 280 .00357143 ? .03448276 2 ■01086956 5 00645161 IS .00458716 1 .00355872 3C .03333333 3 •01075269 6 .00641026 19 .00456621 2 .00354610 1 .03225806 4 ■01063830 7 .00636943 220 .00454545 3 .00353357 2 .03125000 5 •01052632 8 .00632911 1 .00452489 4 .00352113 3 .03030303 6 •01041667 9 .00628931 2 .00450450 5 .00350877 4 .02941176 7 •01030928 160 .00625000 3 .00448430 6 .00349650 5 .02857143 8 •01020408 1 .00621118 4 .00446429 7 .00348432 £ .027/7778 9 •01010101 2 .00617284 5 .00444444 8 .00347222 J .02702703 100 •01000000 3 .00613497 6 .00442478 9 .00346021 £ .02631579 1 •00990099 4 .00609756 7 .00440529 290 .00344828 c .02564103 2 00980392 5 .00606061 8 .00438596 1 .00343643 4C .02500000 3 ■00970874 6 .00602410 9 .00436681 2 .00342466 1 .02439024 4 ■00961538 7 .00598802 230 .00434783 3 .00341297 2 .02380952 5 ■00952381 8 .00595238 1 .00432900 4 .00340136 3 .02325581 6 ■00943396 9 00591716 2 .00431034 5 .00338983 4 .02272727 7 ■00934579 170 .00588235 3 .00429184 6 .00337838 5 .02222222 8 ■00925926 1 .00584795 4 .00427350 7 .00336700 e .02173913 9 ■00917431 2 .00581395 5 .00425532 8 .00335570 7 .02127660 110 ■00909091 3 .00578035 6 .00423729 9 .00334448 e .02083333 11 ■00900901 4 .00574713 7 .00421941 300 .00333333 ? .02040816 12 ■00892857 5 .00571429 8 .00420168 1 .00332226 5C .02000000 13 .00884956 6 .00568182 9 .00418410 2 .00331126 1 .01960784 14 .00877193 7 .00564972 240 .00416667 3 .00330033 2 .01923077 15 .00869565 8 .00561798 1 .00414938 4 00328947 3 .01886792 16 ■00862069 9 .00558659 2 .00413223 5 .00327869 4 .01851852 17 .00854701 180 .00555556 3 .00411523 6 .00326797 5 .01818182 18 .00847458 1 .00552486 4 .00409836 7 .00325733 6 .01785714 19 .00840336 2 .00549451 5 .00408163 6 .00324675 7 .01754386 120 .00833333 3 .00546448 6 .00406504 9 .00323625 fi .01724138 1 .00826446 4 .00543478 7 .00404858 310 .00322531 9 .01694915 2 .00819672 5 .00540540 8 .00403226 1! .00321543 6C .01666667 3 .00813008 6 .00537634 9 .00401606 12 .00320513 1 .01639344 4 .00806452 7 .00534759 250 .00400000 13 .00319489 2 .01612903 5 .00800000 8 .00531914 1 .00398406 14 .00318471 3 .01587302 6 .00793651 9 .00529100 2 .00396825 15 .00317460 RECIPROCALS OF NUMBERS. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. 316 .00316456 381 .00262467 446 .00224215 511 .00195695 576 .00173611 17 .00315457 2 .00261780 7 .00223714 12 .00195312 7 .00173310 18 .00314465 3 .00261097 8 .00223214 13 .00194932 8 .00173010 19 .00313480 4 .00260417 9 .00222717 14 .00194552 9 .00172712 320 .00312500 5 .00259740 450 .00222222 15 .00194175 580 .00172414 1 .00311526 6 .00259067 1 .00221729 16 .00193798 1 .00172117 2 .00310559 7 .00258398 2 .00221239 17 .00193424 2 .00171821 3 .00309597 8 .00257732 3 .00220751 18 .00193050 3 .00171527 4 .00303642 9 .00257069 4 .00220264 19 .00192678 4 .00171233 5 .00307692 390 .00256410 5 .00219780 520 .00192308 5 .00170940 6 .00306748 1 .00255754 6 .00219298 1 .00191939 6 .00170648 7 .00305810 2 .00255102 7 .00218813 2 .00191571 7 .00170358 8 .00304878 3 .00254453 8 .00218341 3 .00191205 8 .00170068 9 .00303951 4 .00253807 9 .00217865 4 .00190840 9 .00169779 330 .00303030 5 .00253165 460 .00217391 5 .00190476 590 .00169491 1 .00302115 6 .00252525 1 .00216920 6 .00190114 I .00169205 2 .00301205 7 .00251889 2 .00216450 7 .00189753 2 .00168919 '3 .00300300 8 .00251256 3 .00215983 8 .00189394 3 .00168634 4 .00299401 9 .00250627 4 .00215517 9 .00189036 4 .00168350 5 .00298507 400 .00250000 5 .00215054 530 .00188679 5 .00168067 6 .00297619 1 .00249377 6 .00214592 1 .00188324 6 .00167785 7 . .00296736 2 .00248756 7 .00214133 2 .00187970 7 .00167504 8 .00295858 3 .00248139 8 .00213675 3 .00187617 8 .00167224 9 .00294985 A .00247525 9 .00213220 4 .00187266 9 .00166945 340 .002941 18 5 .00246914 470 .00212766 5 .00186916 600 .00166667 1 .00293255 6 .00246305 1. .00212314 6 .00186567 1 .00166389 2 .00292398 / .00245700 2 .00211864 7 .00186220 2 .00166113 3 .00291545 8 .00245098 3 .00211416 8 .00185874 3 .00165837 4 .00290698 9 .00244499 4 .00210970 9 .00185528 4 .00165563 5 .00289855 410 .00243902 5 .00210526 540 .00185185 5 .00165289 6 ' .00289017 11 .00243309 6 .00210084 1 .00184843 6 .00165016 7 .00288184 12 .00242718 7 .00209644 2 .00184502 7 .00164745 8 .00287356 13 .00242131 8 .00209205 3 .00184162 8 .00164474 9 .00236533 14 .00241546 9 .00208763 4 .00183823 9 .00164204 350 ,00285714 15 .00240964 480 .00208333 5 .00183486 610 .00163934 1 .00284900 16 .00240385 1 .00207900 6 .C018>150 11 .00163666 2 .00284091 17 .00239308 2 .00207469 7 .00182815 12 .00163399 3 .00283286 13 .00239234 3 .00207039 8 .00182482 13 .00163132 4 .00282486 19 .00238663 4 .00206612 9 .00182149 14 .00162866 5 .00281690 420 .00238095 5 .00206186 550 .00181818 15 .00162602 6 .00280899 1 .00237530 6 .00205761 1 .00181488 16 .00162338 7 .00280112 2 .00236967 7 .00205339 2 .00181159 17 .00162075 8 .00279330 3 .00236407 8 .00204918 3 .00180832 18 .00161812 9 .00278551 4 .00235849 9 .00204499 4 .00180505 19 00161551 360 .00277778 5 .00235294 490 .00204082 5 .00180180 620 .00161290 1 .00277008 6 .00234742 1 .00203666 6 .00179856 1 .00161031 2 .00276243 7 .00234192 2 .00203252 7 .00179533 2 .00160772 3 .00275482 8 .00233645 3 .00202840 8 .00179211 3 .00160514 4 .00274725 9 .00233100 4100202429 9 .00178891 4 00160256 5 .00273973 430 .00232553 5 .00202020 560 .00178571 5 00160000 6 .00273224 1 .00232019 6 .00201613 1 .00178253 6 00159744 7 .00272480 2 .00231481 7 .00201207 2 .00177936 7 00159490 8 .00271739 3 .00230947 8 .00200803 3 .00177620 8 00159236 9 .00271003 4 .00230415 Q .00200401 4 .00177305 9 00158982 370 .00270270 5 .00229835 500 .00200000 5 .00176991 6301.00158730 1 .00269542 6 .00229358 1 .00199601 6 .00176678 1 00158479 2 .00268817 7 .00223833 2 .00199203 7 .00176367 2 00158228 3 .00268096 8 .00228310 3 .00198807 8 .00176056 3 00157978 4 .00267380 9 .00227790 4 .00198413 9 .00175747 4 .00157729 5 .00266667 440 .00227273 5 .00198020 570 .00175439 5 .00157480 6 .00265957 1 .00226757 6 .00197623 1 .00175131 6 .00157233 7 .00265252 2 .00226244 7 .00197239 2 .00174825 7 .00156986 8 .00264550 3 .00225734 8 .00196850 3 .00174520 8 .00156740 9 :00263852 4 .00225225 9 .00196464 4 .00174216 9 .00156494 380 .00263158 5 .00224719 510 .00196078 5 .00173913 640 .00156250 MATHEMATICAL TABLES. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. 641 .00156006 706 .00141643 771 .00129702 830 .00119617 90! .00110988 2 .00155763 7 .00141443 2 .00129534 7 .00119474 2 .00110865 3 .00155521 8 .00141243 3 .00129366 8 .001 19332 3 .00110742 4 .00155279 9 .00141044 A .00129199 9 .00119189 A .00110619 5 .00155039 710 .00140845 5 .00129032 840 .00119048 5 .00110497 6 .00154799 11 .00140647 6 .00128866 1 .001 18906 6 .00110375 7 .00154559 12 .00140449 7 .00128700 2 .00118765 7 .00110254 8 .00154321 13 .00140252 8 .00128535 3 .001 18624 £ .00110132 9 .00154083 14 .00140056 9 .00128370 4 .00118483 9 .00110011 650 .00153846 15 .00139860 78 J .00128205 5 .001 18343 9iC .00109890 1 .00153610 16 .00139665 1 .00128041 6 .00118203 11 .00109769 2 .00153374 17 .00139470 2 .00127877 7 .00118064 12 .00109649 3 .00153140 18 .00139276 3 .00127714 8 .00117924 13 .00109529 4 .00152905 19 .00139032 4 .00127551 9 .00117786 14 .00109409 5 .00152672 720 .00138839 5 .0012738S 850 .00117647 15 .00109290 6 .00152439 1 .00138696 6 .00127226 1 .00117509 16 .00109170 7 .00152207 2 .00138504 7 .00127065 2 .00117371 17 .00109051 8 .00151975 3 .00138313 3 .00126904 3 .00117233 18 .00103932 9 .00151745 4 .00138121 9 .00126743 4 .00117096 19 00108814 660 .00151515 5 .00137931 790 .00126582 5 .00116959 928 .00108696 1 .00151236 6 .00137741 1 .00126422 6 .00116822 1 .00103578 2 .00151057 7 .00137552 2 .00126263 7 .00116636 2 .00108460 3 .00150330 8 .00137363 3 .00126103 8 .00116550 3 .00103342 4 .00150602 9 .00137174 4 .00125945 9 .00116414 4 .00108225 5 .00150376 730 .00136936 5 .00125786 860 .00116279 5 .00103108 6 .00150150 1 .00136799 6 .00125623 1 .00116144 6 .00107991 7 .00149925 2 .00136612 7 .00125470 2 .00116009 7 .00107375 8 .00149701 3 .00136426 8 .00125313 3 .00115875 8 .00107759 9 .00149477 4 .00136240 9 .00125156 4 .00115741 9 .00107.643 670 .00149254 5 .00136054 008 .00125000 5 .00115607 930 .00107527 1 .00149031 6 .00135870 1 .00124844 6 .00115473 1 .00107411 2 ,00148809 7 .00135635 2 .00124688 7 .00115340 2 .00107296 3 .00148588 8 .00135501 3 .00124533 8 .00115207 3 .00107181 4 .00148368 9 .00135318 4 .00124373 9 .00115075 A .00107066 5 .00148148 740 .00135135 5 .00124224 870 .00114942 5 .00106952 6 .00147929 1 .00134953 6 .00124069 1 .00114811 6 .00106338 7 .00147710 2 .00134771 7 .00123916 2 .00114679 7 .00106724 8 .00147493 3 .00134589 8 .00123762 3 .00114547 8 .00106610 9 .00147275 A .00134409 9 00123609 4 .00114416 9 .00106496 680 .00147059 5 .00134228 810 .00123457 5 .00114286 940 .00106383 1 .00146843 6 .00134048 11 .00123305 6 .00114155 1 .00106270 2 .00146628 7 .00133869 12 .00123153 7 .00114025 2 .00106157 3 .00146413 6 .00133690 13 .00123001 8 .00113395 3 .00106044 4 .00146199 9 .00133511 14 .00122850 9 .00113766 4 .00105932 5 .00145985 750 .00133333 15 .00122699 880 .00113636 5 .00105820 6 .00145773 1 .00133156 16 .00122549 1 .00113507 6 00105703 7 .00145560 2 .00132979 17 .00122399 2 .00113379 7 .00105597 8 .00145349 3 .00132802 18 .00122249 3 .00113250 8 .00105485 9 .00145137 4 .00132626 19 .00122100 4 .00113122 9 .00105374 690 .00144927 5 .00132450 820 .00121951 5 .00112994 930 .00105263 1 .00144718 6 .00132275 1 .00121803 6 .00112367 1 .00105152 2 .00144509 7 .00132100 2 .00121654 7 .00112740 2 .00105042 3 .00144300 8 .00131926 • 3 .00121507 8 .00112613 3 .00104932 4 .00144092 9 .00131752 4 .00121359 9 .001 12486 4 .00104822 5 .00143385 760 .00131579 5 .00121212 890 .00112360 5 .00104712 6 .00143678 1 .00131406 6 .00121065 1 .00112233 6 00104602 7 .00143472 2 .00131234 7 .00120919 2 00112103 1 .00104493 8 .00143266 3 .00131062 8 .00120773 3 .00111932 8 .00104384 9 .00143061 4 .00130390 9 .00120627 4 .00111857 9 .00104275 700 .00142857 5 .00130719 830 .00120432 5 .00111732 960 .00104167 1 .00142653 6 .00130548 1 .00120337 6 .00111607 1 .00104058 2 .00142450 7 .00130378 2 .00120192 / .00111433 2 .00103950 3 .00142247 8 .00130209 3 00120043 8 .00111359 3 .00103842 4 .00142045 9 .00130039 4 .00119904 9 .00111235 4 .00103734 5 .00141844 770 .00129370 5 .00119760 900 .001 11111 5 .00103627 RECIPROCALS OF NUMBERS. 91 No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. 966 .00103520 1031 .000969932 1096 .000912409 1161 .000861326 '226 .000815661 7 .00103413 2 .000968992 7 .000911577 2 .000860585 7 .000814996 8 .00103306 3 .000968054 8 .000910747 3 .000859845 8 .000814332 9 .00103199 4 .000967113 9 .000909918 4 .000359106 9 .000813670 970 .00103093 5 .000966184 1100 .000909091 5 .000858369 1233 .000813008 1 .00102937 6 .000965251 1 .000903265 6 .000857633 1 .000812348 2 .00102881 7 .000964320 2 .000907441 7 .000856898 2 .000811638 3 .00102775 8 .000963391 3 .000906618 8 .000856164 3 .000811030 4 .00102669 9 .000962464 4 .000905797 9 .000855432 4 .000810373 5 .00102564 1040 .000961538 5 .000904977 1170 .000354701 5 .000809717 6 .00102459 1 .000960615 6 .000904159 1 .00085397! 6 .000309061 7 .00102354. 2 .000959693 7 .000903342 2 .000853242 7 .000808407 8 .00102250 3 .000958774 8 .000902527 3 .000852515 8 .000807754 9 .00102145 4 .000957854 9 .000901713 4 .000851789 9 .000807102 980 .00102041 5 .000956938 1110 .000900901 5 .000851064 1240 .000806452 1 .00101937 6 .000956023 11 .000900090 6 .0C035034C 1 .000305302 2 .00101833 ■ 7 .000955110 12 .000899231 7 .000849618 2 .000805153 3 .00101729 8 .000954198 13 .000898473 8 .000848396 3 .000804505 4 .00101626 9 .000953289 14 .000897666 9 .000848 176 4 .000303858 5 .00101523 1050 .000952331 15 .000396861 1130 .000347457 5 .000303213 6 .00101420 1 .000951475 16 .000896057 1 .O0OS4674C 6 .000802568 7 .00101317 2 .000950570 17 .000395255 2 .000346024 7 .000801925 8 .00101215 3 .000949668 18 .000894454 3 .000345308 8 .000801282 9 .00101112 4 .000948767 19 .000393655 4 .000344595 9 .000800640 990 .00101010 5 .000947867 M23 .000392857 5 .0333^333: !250 .000800000 1 .00100908 6 .000946970 1 .000392061 6 .000343 17C 1 .000799360 2 .00100806 7 .000946074 2 .000891266 7 .03034246C 2 .000793722 3 .00100705 8 .000945180 3 .000890472 8 .00034175! 3 .000798085 4 .00100604 9 .000944287 4 .000389680 9 .000341043 4 .000797448 5 .00100502 1060 .000943396 5 .000SS3389 1190 .000340336 5 .000796813 6 .00100402 1 .000942507 6 .000888099 1 .000339631 6 .000796178 7 .00100301 2 .000941620 7 .000887311 2 .000333926 7 .000795545 8 .00100200 3 .000940734 ■ 8 .000886525 3 .000338222 8 .000794913 9 .00100100 4 .000939350 9 .000885740 4 .000837521 9 .000794281 1000 .00100000 5 .000938967 1130 .000884956 5 .000836820 1260 .000793651 1 .000999001 6 .000933036 1 .000384173 6 .000836120 1 .000793021 2 .000998004 7 .00093720; 2 .000383392 7 .000335422 2 .000792393 3 .000997009 8 .000936330 3 .000832612 8 .000334724 3 .000791766 4 .000996016 9 .000935454 4 .000381834 9 .000834028 4 .000791139 5 .000995025 1070 .000934579 5 .000881057 1200 .000833333 5 .000790514 6 .000994036 1 .000933707 6 .000330232 1 .000832639 ■ 6 .000789889 7 .000993049 2 000932336 7 .000379503 2 .000331947 7 000789266 . 8 .000992063 3 .000931966 8 .000378735 3 .000331255 8 .000788643 9 .000991080 4 .000931095 9 .000377963 4 .000330565 9 .000733022 1010 .000990099 5 .000930233 IMG .000877193 5 .000329875 1270 .000787402 11 .000989120 6 .000929368 1 .000376424 6 .000829187 1 .000786782 12 .000988142 7 .000923505 2 .000375657 7 .000328500 2 .000786163 13 .000987167 8 .000927644 3 .000374891 8 .000827815 3 .000785546 14 .000986193 9 .000926784 4 .000874126 9 .000827130 4 .000784929 15 .000985222 1030 .000925926 5 .000873362 1210 .000826446 5 .000784314 16 .000984252 1 .000925069 6 .000872600 11 .000325764 6 000783699 17 .000983284 2 .000924214 7 .000871840 12 .000325082 7 .000783085 18 .000982318 3 .000923361 8 .000871080 13 .000324402 8 .000782473 19 .000981354 4 .000922509 9 .000870322 14 000323723 9 .000781861 1020 .000980392 5 .000921659 1150 .000869565 15 .000323045 1230 .000781250 1 .OC0979432 6 000920310 1 000868810 16 .000322368 1 .000780640 2 .000978474 7 .000919963 2 .000863056 17 .000321693 2 .000780031 3 .000977517 8 .000919118 3 .000367303 18 .000321018 3 .000779423 4 .000976562 9 .000918274 4 .000866551 19 .000320344 4 .000778816 5 .000975610 1090 .000917431 5 .000865801 1220 .000319672 5 .000778210 6 .000974659 1 .000916590 6 .000865052 1 .000319001 6 .000777605 7 .000973710 2 .00091575 7 .000864304 2 .000318331 7 .000777001 8 .000972763 3 .000914913 8 .000863558 3 .000817661 8 .000776397 9 .000971817 4 .00091407 9 .000362813 4 .000316993 9 ,000775795 1030 .000970874 5 .000913242 1160 .000862069 5 .000816326 1290 .000775194 92 MATHEMATICAL TABLES. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. No. Recipro- cal. 1291 .000774593 1356 .000737463 1421 .000703730 1 4oc .000672948 !5H! .000644745 2 .000773994 7 .000736920 2 .000703235 7 .000672495 2 .000644330 3 .000773395 8 .000736377 3 .000702741 8 .000672043 3 .000643915 4 .000772797 9 .000735835 4 .000702247 9 .000671592 4 .000643501 5 .000772201 '>.: .000735294 5 .000701754 1490 .000671141 5 .000643067 6 .000771605 1 .000734754 6 .000701262 1 .000670691 6 .000642673 7 .000771010 2 .000734214 7 .000700771 2 .000670241 7 .000642261 8 .000770416 3 .000733676 8 .000700280 3 .000669792 8 ;000641848 9 .000769823 4 .000733138 9 .000699790 4 .000669344 9 .000641437 1300 .000769231 5 .000732601 1430 .000699301 5 .000668896 1560 .000641026 1 .000768639 6 .000732064 1 .000698812 6 .000668449 } .000640615 2 .000768049 7 .000731529 2 .000698324 7 .000668003 2 .000640205 3 .000767459 8 .000730994 3 .000697837 8 .000667557 3 .000639795 4 .000766871 9 .000730460 4 .000697350 9 .000667111 4 :C0G639386 5 .000766283 .000729927 5 .000696364 1500 .000666667 5 :000638978 6 .00076569} 1 .000729395 6 .000696379 1 .000666223 6 ;000638570 7 .000765111 2 .000728863 7 .000695894 2 .000665779 7 .000638162 8 .000764526 3 .000723332 8 .000695410 3 .000665336 8 .000637755 9 .000763942 4 .000727802 9 .000694927 4 .000664894 9 .000637349 1310 .000763359 5 .000727273 1440 .000694444 5 .000664452 15/6 .000636943 11 .000762776 6 .000726744 1 .000693962 6 .00066401 1 1 .000636537 12 .000762195 7 .000726216 2 .000693481 7 .000663570 2 .000636132 13 .000761615 8 .000725689 3 .000693001 8 .000663130 3 000635728 14 .000761035 9 .000725163 4 .00069252! 9 .00066269! 4 .000635324 15 .000760456 132C .GG0724638 5 .000692041 15 ;G .000662252 5 .000634921 16 .00075987C 1 .0007241 13 6 .000691563 11 .000661813 6 .000634518 17 .000759301 2 .000723589 7 .000691085 12 .000661376 7 .000634115 18 .000758725 3 .000723066 8 .000690608 13 .000660939 8 .000633714 19 .000758150 4 .000722543 9 .000690131 14 .000660502 9 .000633312 1320 .000757576 5 .000722022 !450 .000689655 15 .000660066 I5EC .000632911 1 .000757002 6 .000721501 1 .000689180 16 .000659631 1 .000632511 2 .000756430 7 .000720980 2 .000688705 17 .000659196 2 0C0632I11 3 .000755856 8 .000720461 3 .00068823! 18 .000658761 3 .000631712 4 .000755287 9 .000719942 4 .000687758 19 .000658323 4 .000631313 5 .000754717 .000719424 5 .000687285 1520 .000657895 5 .000630915 6 .000754 MS 1 .000718907 6 .000686813 1 .000657462 6 .000630517 7 .000753579 2 .000718391 7 .000686341 2 .000657030 7 CCC630120 8 .000753012 3 .000717875 8 .000635871 3 .000656598 8 .000629723 9 .000752445 4 .000717360 9 .000685401 4 .000656168 9 .000629327 1330 .00075 18SC 5 .000716346 i46C .000634932 5 .000655738 1590 .00062893 \ 1 .000751315 6 .000716332 1 .000684463 6 .000655308 1 .000628536 2 .000750750 7 .000715820 2 .000683994 7 .000654879 2 .0CC628141 3 .000750187 8 .000715303 3 .000633527 8 .000654450 3 .000627746 4 .000749625 9 .000714796 4 .000683060 9 .000654022 4 .000627353 5 .000749064 uoc .000714286 5 .000682594 i53r .000653595 5 .000626959 6 .000748503 1 .000713776 6 .000682128 1 .000653168 6 .000626566 7 .000747943 2 .000713267 7 .000681663 2 .000652742 7 .000626174 8 .000747384 3 .000712758 8 .000681199 3 .000652316 8 .000625782 9 .000746826 4 .000712251 9 .000680735 4 .000651890 9 .000625391 1340 .000746269 5 .000711744 !450 .000680272 5 .000651466 1600 .000625000 1 .000745712 6 .00071 1238 1 .000679810 6 .000651042 2 .000624219 2 .000745156 7 .000710732 2 .000679348 7 .000650618 4 .000623441 3 .000744602 8 .000710227 3 .000678887 8 .000650195 6 .000622665 4 .000744048 9 .000709723 4 .000678426 9 .000649773 8 .000621890 5 .000743494 1410 .000709220 5 .000677966 J54G .000649351 1610 .000621118 6 .000742942 11 .000708717 6 .000677507 1 .000648929 12 .000620347 7 .000742390 12 .000703215 7 .000677048 2 .000648508 14 .000619578 8 .000741840 13 .000707714 8 .000676590 3 .000648088 16 .000618812 9 .000741290 14 .000707214 9 .000676132 4 .000647668 18 .000618047 1350 .000740741 15 .000706714 143C .000675676 5 .000647249 1620 .000617284 1 .000740192 16 .000706215 1 .000675219 6 .000646830 2 .000616523 2 .000739645 17 .000705716 2 .000674764 7 .000646412 4 .000615763 3 .000739098 18 .000705219 3 .000674309 8 .000645995 6 .000615006 4 .000738552 19 .000704722 4 .000673854 9 .000645578 8 .000614250 5 .000738007 1420 .000704225 5 .000673401 1550 .000645161 16301.000613497 RECIPROCALS OF NUMBERS. 93 N Recipro- N Recipro- N Recipro- N Recipro- N Recipro- cal cal. ' cal. ' cal. ' cal. 1632 4 6 1640 2 4 1530 2 4 6 (560 2 15 50 2 4 6 1690 2 1700 2 4 .000612745 .00061 1995 .00061 1247 .000610500 .000609756 .000609013 .000603272 .000607533 .000505796 .00050606! .000505327 .000504595 .000503365 .000503 '36 .000502 110 .000301585 .000300962 .000300240 ;000>99520 ,000593302 .000593086 ;on0597371 ,000596658 .000595947 000395238 000594530 .000393324 .000593120 .000592417 .000591716 :00059i0!7 .000590319 .000389622 .000383923 .000533235 .000587544 .000536354 .000586166 .000585480 .000584795 .0005841 12 .000583430 .000582750 .000582072 .000531395 .000530720 .000580046 .000579374 .000578704 .000578035 .000577367 .000576701 .000576037 .000575374 .000574713 .000574053 .000573394 .000572737 .000572082 .000571429 .000570776 .000570125 000569476 .000563323 .000563132 .000567537 .000566393 .000566251 .00056561 .000564972 .000564334 .000563693 .000563063 .000562430 .000561798 .000561167 .000560538 .000559910 .000559284 .000558659 .000558035 .000557413 .000556793 .000556174 .000555556 .000554939 .000554324 .000553710 .000553097 .000552486 .000551876 .000551268 .000550661 .000550055 .000549451 .000548848 .000548246 .000547645 .000547046 .000546448 .000545851 .000545256 .000544662 .000544069 .000543478 .000542838 .000542299 .000541711 .000541 125 .000540540 .000539957 .000539374 .000538793 .000538213 .000537634 .000537057 .000536480 .000535905 .000535332 .000534759 .000534188 .000533618 .000533049 .00053248 .000531915 .000531350 .000530785 .000530222 .000529661 .000529100 .000528541 .000527983 .000527426 .000526870 .000526316 .000525762 .000525210 .000524659 .000524109 .000523560 .000523012 .000522466 .000521920 .000521376 .000520833 .000520291 .000519750 .000519211 2000 .000518672 .000518135 .000517599 .000517063 .000516528 .000515996 .000515464 .000514933 .000514403 .000513874 .000513347 .000512820 .000512295 .000511770 .000511247 .000510725 .000510204 .000509684 .000509165 .000508647 .000508130 .000507614 .000507099 .000506585 .000506073 .000505561 .000505051 .000504541 .000504032 .000503524 .000503018 .000502513 .000502008 .000501504 .000501002 .000500501 .000500000 Use of reciprocals. — Reciprocals may be conveniently used to facili- tate computations in long division. Instead of dividing as usual, multiply the dividend by the reciprocal of the divisor. The method is especially useful when many different dividends are required to be divided by the same divisor. In this case find the reciprocal of the divisor, and make a small table of its multiples up to 9 times, and use this as a multiplication- table instead of actually performing the multiplication in each case. Example. — 9871 and several other numbers are to be divided by 1638. The reciprocal of 1638 is .000610500. Multiples of the reciprocal: 1. .0006105 The table of multiples is made by continuous addi- 2. .0012210 tion of 6105. The tenth line is written to check the 3. .0018315 accuracy of the addition, but it is not afterwards used. 4. .0024420 Operation: 5. .0030525 Dividend 9871 6. .0036630 Take from table 1 0006105 7. .0042735 7 0.042735 8. .0048840 8 00.48840. 9. .0054945 9 005.4945 10. .0061050 — - Quotient 6.0262455 Correct quotient by direct division 6.0262515 The result will generally be correct to as many figures as there are signi- ficant figures in the reciprocal, less one, and the error of the next figure will in general not exceed one". In the above example the reciprocal has six significant figures, 610500, and the result is correct to five places of figures. 94 MATHEMATICAL TABLES. SQUARES, CUBES , SQUARE ROOTS AND CUBE ROOTS OF NUMBERS FROM 0.1 TO 1600. No. Square. Cube. Sq. Root. Cube Root. No. Square. Cube. Sq. Root. Cube Root. 0.1 .01 .001 .3162 .4642 3.1 9.61 29.791 1.761 1.458 .15 .0225 .0034 .3873 .5313 .2 10.24 32.768 1.789 1.474 .2 .04 .008 .4472 .5848 .3 10.89 35.937 1.817 1 .489 .25 .0625 .0156 .500 .6300 .4 11.56 39.304 1.844 1.504 .3 .09 .027 .5477 .6694 .5 12.25 42.875 1.871 1.518 .35 .1225 .0429 .5916 .7047 .6 12.96 46.656 1.897 1.533 .4 16 .064 .6325 .7368 .7 13.69 50.653 1.924 1.547 .45 . .2025 .0911 .6708 .7663 .8 14.44 54.872 1.949 1.560 .5 .25 .125 .7071 .7937 .9 15.21 59.319 1.975 1.574 .55 .3025 .1664 .7416 .8193 4. 16. 64. 2. 1.5874 .6 .36 .216 .7746 .8434 .1 16.81 68.921 2.025 1.601 .65 .4225 .2746 .8062 .8662 .2 17.64 74.088 2.049 1.613 .7 .49 .343 .8367 .8879 .3 18.49 79.507 2.074 1.626 .75 .5625 .4219 .8660 .9086 .4 19.36 85.184 2.098 1.639 .8 .64 .512 .8944 .9283 .5 20.25 91.125 2.121 1.651 .85 .7225 .6141 .9219 .9473 .6 21.16 97.336 2.145 1.663 .9 .81 .729 .9487 .9655 .7 22.09 103.823 2.168 1.675 .95 .9025 .8574 .9747 .9830 .8 23.04 110.592 2.191 1.687 1. 1. 1. 1. 1. .9 24.01 !'1 7.649 2.214 1.698 1.05 1.1025 1.158 1.025 1.016. 5. 25. 125. 2.2361 1.7100 1.1 1.21 1.331 1.049 1.032 .1 26.01 132.651 2.258 1.721 1.15 1.3225 1.521 1.072 1.048 .2 27.04 140.608 2.280 1.732 1.2 1.44 1.728 1.095 1.063 .3 28.09 148.877 2.302 1.744 1.25 1.5625 1.953 1.118 1.077 .4 29.16 157.464 2.324 1.754 1.3 1.69 2.197 1.140 1.091 .5 30.25 166.375 2.345 1 .765 1.35 1.8225 2.460 1.162 1.105 .6 31.36 175.616 2.366 1.776 1.4 1.96 2.744 1.183 1.119 .7 32.49 185.193 2.387 1.786 1.45 2.1025 3.049 1.204 1.132 .8 33.64 195.112 2.408 1.797 1.5 2.25 3.375 1 .2247 1.1447 .9 34.81 205.379 2.429 1.807 1.55 2.4025 3.724 1.245 1.157 3. 36. 216. • 2.4495 1.8171 1.6 2.56 4.096 1.265 1.170 .1 37.21 226.981 2.470 1.827 1.65 2.7225 4.492 1.285 1.182 .2 38.44 238.328 2.490 1 .837 1.7 2.89 4.913 1.304 1.193 .3 39.69 250.047 2.510 1.847 1.75 3.0625 5.359 1.323 1.205 .4 40.96 262.144 2.530 1.85/ 1.8 3.24 5.832 1.342 1.216 .5 42.25 274.625 2.550 1.866 1.85 3.4225 6.332 1.360 1.228 .6 43.56 287.496 2.569 1.876 1.9 3.61 6.859 1.378 1.239 .7 44.89 300.763 2.588 1.885 1.95 3.8025 7.415 1.396 1.249 .8 46.24 314.432 2.608 1.895 2. 4. 8. 1.4142 1.2599 .9 47.61 328.509 2.627 1.904 .1 4.41 9.261 1.449 1.281 7. 49. 343. 2.6458 1.9129 .2 4.84 10.648 1.483 1.301 J 50.41 357.911 2.665 1.922 .3 5.29 12.167 1.517 1.320 .2 51.84 373.248 2.683 1.931 .4 5.76 13.824 1.549 1.339 .3 53.29 389.017 2.702 1.940 .5 6.25 15.625 1.581 • 1.357 .4 54.76 405.224 2.720 1.949 .6 6.76 17.576 1.612 1.375 .5 56.25 421.875 2.739 1.957 .7 7.29 19.683 1.643 1.392 .6 57.76 438.976 2.757 1.966 .8 7.84 21.952 1.673 1.409 .7 59.29 456.533 2.775 1.975 .9 8.41 24.389 1.703 1.426 .8 60.84 474.552 2.793 1.983 3. 9. 27. 1.7321 1 .4422 .9 62.41 493.039 2.811 1.992 „ SQUARES, CUBES, SQUARE AND CUBE ROOTS. 95 No. Square Cube. Sq. Root. Cube Root. No Square Cube. Sq. Root. Cube Root. 8. 64. 512. 2.828- i 2. 45 2025 9112: 6.7082 3.5569 .1 65.61 531.44 2.846 2.008 46 2116 97336 6.7823 3.5830 .2 67.24 551.36J 2.864 2.017 47 2209 103823 6.8557 3.6088 .3 68.89 571.78} 2.881 2.025 48 2304 110592 6.9282 3.6342 .4 70.56 592.70^ 2.898 2.033 49 2401 117649 7. 3.6593 .5 72.25 614.125 2.915 2.041 50 2500 125000 7.0711 3.6840 .6 73.96 636.056 2.933 2.049 51 2601 132651 7.1414 3.7084 .7 75.69 658.503 2.950 2.057 52 2704 140608 7.2111 3.7325 .8 77.44 681.472 2.966 2.065 53 2809 148877 7.2801 3.7563 ;9 79.21 704.969 2.983 2.072 54 2916 157464 7.3485 3.7798 9. 81. 729. 3. 2.0801 55 3025 166375 7.4162 3.8030 .1 82.81 753.571 3.017 2.088 56 3136 175616 7.4833 3.8259 .2 84.64 778.688 3.033 2.095 57 3249 185193 7.5498 3.8485 .3 86.49 804.357 3.050 2.103 58 3364 195112 7.6158 3.8709 .4 88.36 830.584 3.066 2.110 59 3481 205379 7.6811 3.8930 .5 90.25 857.375 3.082 2.118 60 3600 216000 7.7460 3.9149 .6 92.16 884.736 3.098 2.125 61 3721 226981 7.8102 3.9365 .7 94.09 912.673 3.114 2.133 62 3844 238328 7.8740 3.9579 .8 96.04 941.192 3.130 2.140 63 3969 250047 7.9373 3.9791 .9 98.01 970.299 3.146 2.147 64 4096 262 1 44 8. 4. 10 100 1000 3.1623 2.1544 65 4225 274625 8.0623 4.0207 11 121 1331 3.3166 2.2240 66 4356 287496 8.1240 4.0412 12 144 1728 3.4641 2.2894 67 4489 300763 8.1854 4.0615 13 169 2197 3.6056 2.3513 68 4624 3 1 4432 8.2462 4.0817 14 196 2744 3.7417 2.4101 69 4761 328509 8.3066 4.1016 15 225 3375 3.8730 2.4662 70 4900 343000 8.3666 4.1213 16 256 4096 4. 2.5198 71 5041 357911 8.4261 4.1408 17 289 4913 4.1231 2.5713 72 5184 373248 8.4853 4.1602 18 324 5832 4.2426 2.6207 73 5329 389017 8.5440 4. 1 793 19 361 6859 4.3589 2.6684 74 5476 405224 8.6023 4,1983 20 400 8000 4.4721 2.7144 75 5625 421875 8.6603 4.2172 21 441 9261 4.5826 2.7589 76 5776 438976 8.7178 4.2358 22 484 10648 4.6904 2.8020 77 5929 456533 8.7750 4.2543 23 529 12167 4.7958 2.8439 78 6084 474552 8.8318 4.2727 24 576 13824 4.8990 2.8845 79 6241 493039 8.8882 4.2908 25 625 15625 5. 2.9240 80 6400 512000 8.9443 4.3089 26 676 17576 5.0990 2.9625 81 6561 531441 9. 4.3267 27 729 19683 5.1962 3. 82 6724 551368 9.0554 4.3445 28 784 21952 5.2915 3.0366 83 6889 571787 9.1104 4.3621 29 841 24389 5.3852 3.0723 84 7056 592704 9.1652 4.3795 30 900 27000 5.4772 3.1072 85 7225 614125 9.2195 4.3968 31 961 29791 5.5678 3.1414 86 7396 636056 9.2736 4.4140 32 1024 32768 5.6569 3.1748 87 7569 658503 9.3276 4.4310 33 1089 35937 5.7446 3.2075 88 7744 681472 9.3808 4.44&v> 34 1156 39304 5.8310 3.2396 89 7921 704969 9.4340 4.4647 35 1225 42875 5.9161 3.2711 90 8100 729000 9.4868 4.4814 36 1296 46656 6. 3.3019 91 8281 753571 9.5394 4.4979 37 1369 50653 6.0828 3.3322 92 8464 778688 9.5917 4.5144 38 1444 54872 6.1644 3.3620 93 8649 804357 9.6437 4.5307 39 1521 39319 6.2450 3.3912 94 8836 830584 9.6954 4.5468 40 1600 54000 6.3246 3.4200 95 9025 857375 9.7468 4.5629 41 1681 58921 6 4031 3.4482 96 9216 884736 9.7980 4.5789 42 1764 74088 6.4807 3.4760 97 9409 912673 9.8489 4.5947 43 1849 79507 6.5574 3.5034 98 9604 941192 9.8995 4.6104 44 1936 35184 6.6332 3.5303 99 1 9801 970299 9.9499 4.6261 MATHEMATICAL TABLES. No. Sq. Cube Sq. Root. Cube Root. No. Square. Cube. Sq. Root. Cube Root. 10T 10000 1000000 10. 4.6416 155 24025 3723875 12.4499 5.3717 101 10201 1030301 10.0499 4.6570 156 24336 3796416 12.4900 5.3832 102 10404 1061208 10.0995 4.6723 157 24649 3869893 12.5300 5.3947 103 10609 1092727 1 0. 1 489 4.6875 158 24964 3944312 12.5698 5.4061 104 10816 1 124864 10.1980 4.7027 159 2528! 4019679 12.6095 5.4175 105 11025 1157625 10.2470 4.7177 160 25600 4096000 12.6491 5.4288 106 11236 1191016 10.2956 4.7326 161 25921 4173281 12.6886 5.4401 107 11449 1225043 10.3441 4.7475 162 26244 4251528 12.7279 5.4514 103 11664 1259712 10.3923 4.7622 163 26569 4330747 12.7671 5.4626 10? 11881 1295029 10.4403 4.7769 164 26896 4410944 12.8062 5.4737 110 12100 1331000 10.4881 4.7914 165 2/225 4492125 12.8452 5.4848 II! 12321 1367631 10.5357 4.8059 166 27556 4574296 12.8841 5.4959 112 12544 1 404928 10.5830 4.8203 167 27889 4657463 12.9228 5.5069 113 12769 1442897 10.6301 4.8346 168 28224 4741632 12.9615 5.5178 114 12996 1481544 10.6771 4.8488 169 28561 4826809 13.0000 5.5288 115 13225 1520375 10.7238 4.8629 170 28900 4913000 13.0384 5.5397 116 13456 1560396 10.7703 4.8770 171 29241 5000211 13.0767 5.5505 117 13689 1601613 10.8167 4.8910 172 29584 5088448 13.1149 5.5613 118 13924 1643032 10.8628 4.9049 173 29929 5177717 13.1529 5.5721 1 19 14161 1685159 10.9087 4.9187 174 30276 5268024 13.1909 5.5828 120 14400 1 728000 10.9545 4.9324 175 30625 5359375 13.2288 5.5934 121 14641 1771561 1 1 .0000 4.9461 176 30976 5451776 13.2665 5.6041 122 14884 1815848 11.0454 4.9597 177 31329 5545233 13.3041 5.6147 123 15129 1860867 1 1 .0905 4.9732 178 31684 5639752 13.3417 5.6252 124 15376 1906624 11.1355 4.9866 179 32041 5735339 13.3791 5.6357 125 15625 1953125 11.1803 5.0000 180 32400 5832000 13.4164 5.6462 126 15876 2000376 11.2250 5.0133 181 32761 5929741 13.4536 5.6567 127 16129 2048383 11.2694 5.0265 182 33124 6028568 13.4907 5.6671 123 16384 2097152 11.3137 5.0397 183 33489 6128487 13.5277 5.6774 129 16641 2146639 11.3578 5.0528 184 33856 6229504 13.5647 5.6877 130 16900 2197000 11.4018 5.0658 185 34225 6331625 13.6015 5.6980 131 17161 2243091 11.4455 5.0788 186 34596 6434856 13.6382 5.7083 132 17424 2299963 11.4891 5.0916 187 34969 6539203 13.6748 5.7185 133 17639 2352637 11.5326 5.1045 188 35344 6644672 13.7113 5.7287 134 17956 2406104 11.5758 5.1172 189 35721 6751269 13.7477 5.7388 135 18225 2460375 11.6190 5.1299 190 36100 6859000 13.7840 5.7489 136 18496 2515456 11.6619 5.1426 191 36481 6967871 13.8203 5.7590 137 18769 2571353 11.7047 5.1551 192 36864 7077888 13.8564 5.7690 133 19044 2628072 11.7473 5.1676 193 37249 7189057 13.8924 5.7790 139 19321 2685619 11.7898 5.1801 194 37636 7301384 13.9284 5.7890 140 19600 2744000 1 1 .8322 5.1925 195 38025 7414875 13.9642 5.7989 141 19331 2803221 11.8743 5.2048 196 38416 7529536 14.0000 5.8088 142 20164 2863283 11.9164 5.2171 197 38809 7645373 14.0357 5.8186 143 20449 2924207 11.9583 5.2293 198 39204 7762392 14.0712 5.8285 144 20736 2985984 12.0000 5.2415 199 39601 7880599 14.1067 5.8383 145 21025 3048625 12.0416 5.2536 200 40000 8000000 14.1421 5.8480 146 21316 3112136 12.0330 5.2656 201 40401 8120601 14.1774 5.8578 147 21609 3176523 12.1244 5.2776 202 40804 8242408 14.2127 5.8675 143 21904 3241792 12.1655 5.2896 203 41209 8365427 14.2478 5.8771 !49 22201 3307949 12.2066 5.3015 204 41616 8489664 14.2829 5.8868 150 22500 3375000 12.2474 5.3133 205 42025 8615125 14.3178 5.8964 151 22301 3442951 12.2882 5.3251 206 42436 8741816 14.3527 5.9059 152 23104 3511803 12.3288 5.3368 207 42849 8869743 14.3875 5.9155 153 23409 3581577 12.3693 5.3485 208 43264 8998912 14.4222 5.9250 154 23716 3652264 12.4097 5.3601 209 43681 9129329 14.4568 5.9345 SQUARES, CUBES, SQUARE AND CUBE ROOTS. 97 No. Sq. Cube. Sq. Root. Cube Root. 5T9439 No. Square. Cube. Sq. Root. Cube Root. 210 44100 9261000 14.4914 265 70225 18609625 16.2788 6.4232 211 44521 9393931 14.5258 5.9533 266 70756 18821096 16.3095 6.4312 212 44944 9528128 14.5602 5.9627 267 71289 19034163 16.3401 6.4393 213 45369 9663597 14.5945 5.9721 268 71824 19248832 16.3707 6.4473 214 45796 9800344 14.6287 5.9814 269 72361 19465109 16.4012 6.4553 215 46225 9938375 14.6629 5.9907 270 72900 19683000 16.4317 6.4633 216 46656 10077696 14.6969 6.0000 271 73441 19902511 16.4621 6.4713 217' 47089 10218313 14.7309 6.0092 272 73984 20123648 1 6.4924 6.4792 218 47524 10360232 14.7648 6.0185 273 74529 20346417 16.5227 6.4872 219 47961 10503459 14.7986 6.0277 274 75076 20570824 16.5529 6.4951 220 48400 10648000 14.8324 6.0368 275 75625 20796875 16.5831 6.5030 221 48841 10793861 14.8661 6.0459 276 76176 21024576 16.6132 6.5108 222 49284 10941048 14.8997 6.0550 277 76729 21253933 16.6433 6.5187 223 49729 11089567 14.9332 6.0641 278 77284 21484952 16.6733 6.5265 224 50176 11239424 14.9666 6.0732 279 77841 21717639 16.7033 6.5343 225 50625 11390625 15.0000 6.0822 280 78400 21952000 16.7332 6.5421 226 51076 11543176 15.0333 6.0912 281 78961 22188041 16.7631 6.5499 227 51529 11697083 15.0665 6.1002 282 79524 22425768 16.7929 6.5577 228 51984 11852352 15.0997 6.1091 283 80089 22665187 16.8226 6.5654 229 52441 12008989 15.1327 6.1180 284 80656 22906304 16.8523 6.5731 230 52900 12167000 15.1658 6.1269 285 81225 23149125 16.8819 6.5808 231 53361 12326391 15.1987 6.1358 286 81796 23393656 16.9115 6.5885 232 53824 12487168 15.2315 6.1446 287 82369 23639903 16.9411 6.5962 233 54289 12649337 15.2643 6.1534 288 82944 23887872 16.9706 6.6039 234 54756 12812904 15.2971 6.1622 289 83521 24137569 17.0000 6.6115 235 55225 12977875 15.3297 6.1710 290 84100 24389000 17.0294 6.6191 236 55696 13144256 15.3623 6.1797 291 84681 24642171 17.0587 6.6267 237 56169 13312053 15.3948 6.1885 292 85264 24897088 17.0880 6.6343 233 56644 13481272 15.4272 6.1972 293 85849 25153757 17.1172 6.6419 239 57121 13651919 15.4596 6.2058 294 86436 25412184 17.1464 6.6494 240 57600 13824000 15.4919 6.2145 295 87025 25672375 17.1756 6.6569 241 58081 13997521 15.5242 6.2231 296 87616 25934336 17.2047 6.6644 242 58564 14172488 15.5563 6.2317 297 88209 26193073 17.2337 6.6719 243 59049 14348907 15.5885 6.2403 298 88804 26463592 17.2627 6.6794 244 59536 14526784 15.6205 6.2488 299 89401 26730899 17.2916 6.6869 245 60025 14706125 15.6525 6.2573 300 90000 27000000 17.3205 6.6943 246 60516 14886936 15.6844 6.2658 301 90601 27270901 17.3494 6.7018 247 61009 1 5069223 15.7162 6.2743 302 91204 27543608 17.3781 6.7092 243 61504 15252992 15.7480 6.2828 303 91809 27818127 17.4069 6.7166 249 62001 1 5438249 15.7797 6.2912 304 92416 28094464 17.4356 6.7240 250 62500 15625000 15.8114 6.2996 305 93025 28372625 17.4642 6.7313 251 .63001 15813251 15.8430 6.3080 306 93636 28652616 17.4929 6.7387 252 63504 16003008 15.8745 6.3164 307 94249 28934443 17.5214 6.7460 253 64009 16194277 15.9060 6.3247 308 94864 29218112 17.5499 6.7533 254 .64516 16387064 15.9374 6.3330 309 95481 29503629 17.5784 6.7606 255 65025 16581375 15.9687 6.3413 310 96100 29791000 17.6068 6.7679 256 65536 16777216 16.0000 6.3496 311 . 96721 3008023 1 17.6352 6.7752 257 66049 16974593 16.0312 63579 312 97344 30371328 17.6635 6.7824 253 66564 17173512 16.0624 6.3661 313 97969 30664297 17.6918 6.7897 259 67081 17373979 16.0935 6.3743 314 98596 30959144 17.7200 6.7969 260 67600 17576000 16.1245 6.3825 315 99225 31255875 17.7482 6.8041 261 68121 17779581 16.1555 6.3907 316 99856 31554496 17.7764 6.8113 262 68644 1 7984723 16.1864 6.3988 317 100489 31855013 17.8045 6.8185 263 69169 18191447 16.2173 J6.4070 318 101124 32157432 17.8326 6.8256 264 69696 18399744 16.2481 "6.4151 319 101761 32461759 17.8606 6.8328 MATHEMATICAL TABLES. No. Square. Cube. Sq. Root. Cube Root. No. Square Cube. Sq. Root. 19.3649 Cube Rcot. 320 1 02400 32768000 17.8885 6.8399 375 1 40625 52734375 7.2112 321 103041 33076161 17.9165 6.8470 376 141376 53157376 19.3907 7.2177 322 103684 33386248117.9444 6.8541 377 142129 53582633 19.4165 7.2240 323 104329 33698267! 17.9722 6.8612 378! 142884 54010152 19.4422 7.2304 324 104976 34012224 18.0000 6.8683 379 143641 54439939 19.4679 7.2368 325 105625 34328125 18.0278 6.8753 380 1 44400 54872000 19.4936 7.2432 326 106276 34645976j18.0555j6.8824 381 145161 55306341 19.5192 7.2495 327 106929 34965783 i 18.0831 16.8894 382 145924 55 742968 19.5448 7.2558 328 107584 35287552 18.1 108 6.8964 383 146689 56181887 19.5704 7.2622 329 108241 35611289 18.1384 6.9034 384,147456 56623104 19.5959 7.2685 330 108900 35937000 18.1659 6.9104 3851148225 57066625 19.6214 7.2748 331 109561 36264691 18.1934 6.9174 386H48996 57512456 19.6469 7.2811 3 32 110224 36594368 18.2209 6.9244 387J149769 57960603 19.6723 7.2874 333 110389 36926037 18.2483 6.9313 3831150544 58411072 19.6977 7.2936 334 111556 37259704 18.2757 6.9382 389 151321 58863869 197231 7.2999 335 112225 37595375 18.3030 6.9451 390 152100 593 1 9000 19.7484 7.3061 336 112896 37933056 18.3303 6.9521 391 152381 59776471 19.7737 7.3124 337 113569 38272753 18.3576 6.9589 392 ! 153664 60256288 197990 7.3186 333 114244 38614472i18.3848l6.9658 393:154449 60598457 19.8242 7.3248 339 114921 38958219 18.4120 6.9727 394 155236 61162984 19.8494 7.3310 340 1 1 5600 39304000 18.4391 6.9795 395 156025 61629875 19.8746 7.3372 341 116281 39651821 18.46626.9864 396 156816 62099136 19.8997 7.3434 342 116964 40001683 1 8.4932 J6. 9932 397 157609 62570773 19.9249 7.3496 343 1 1 7649 40353607 18.52037-0000 398 158404 63044792 19.9499 7.35^8 344 118336 40707584 18.5472 7.0068 399 159201 63521199 19.9750 7.3619 345 119025 41063625 1 8.5742|7.0i 36 400 160000 64000000 2O.CC0O 7.3681 346 119716 41421736 18.6011 17.0203 401 i 160801 64481201 20.0250 7.3742 347 120409 41731923 ',8.62797.0271 402! 161604 64964808 20.0499 7.3£03 348 121104 42144192 18.65487.0338 403 162 -'09 65450827 20.0749 7.3864 349 121801 42503549 18.6815 7.0406 404 163216 65939264 20.0998 7.3925 359 122500 42375000 18.7033 7.0473 405 164025 66430125 20.1246 7.3986 351 123201 43243551 18.7350 7.0540 406 164836 66923416 20.1494 7.4047 352 123904 43614208118.7617 7.0607 407 165649 67419143(20.1742 7.4108 353 124609 43986977 18.7883 7.0674 408 166464 67917312 20.1990 7.^169 354 125316 44361864 18.8149 7.0740 409 167281 68417929 20.2237 7.4229 355 126025 44738875 18.8414 7.0807 410 168100 68921 COO 20.2485 7.4290 356 126736 45118016 18.8680 7.0873 411 1 6892 1 69426531 20.2731 7.4350 357 127449 45499293 118.8944! 7.0940 412| 169744 69934528 20.2978 7.4410 353 123164 45882712| 18.92097.1006 413j 170569 70444997 20.3224 7.4470 359 128881 46268279 18.9473 1 7. 1072 414 171396 70957944 20.3470 7.4530 360 129600 46656000; 18.9737 7.1138 415 172225 71473375 20.3715 7.4590 361 130321 47045881I19.0000 7.1204 416 173056 71991296 20.3961 7.4650 36? 131044 47437928 19.0263 7.1269 417 173889 72511713 20.4206 7.4710 363 1 3 1 769 47832147 19.0526 7.1335 418 174724 73034632 20.4450 7.4770 364 132496 43228544 19.0788 7.1400 419 175561 73560059 20.4695 7.4829 365 133225 4S627125 19.1050 7.1466 420 1 76400 74088000 20.4939 7.4889 366 133956 49027896 19.1311 7.1531 421 177241 74618461 20.5183 7.4948 367 134639 49430863 19.1572 7.1596 422 1 78084 75151448 20.5426 7.5007 363 135424 49836032 19.18337.1661 423 1 78929 75686967 20.5670 7.5067 369 . 136161 50243409 19.2094 7.1 726 424 179776 76225024 20.5913 7.5126 370 136900 506530001 19.235417. 1791 425)180625 76765625 20.6155 7.5185 371 137641 5106431 l!l9.2614;7. 1855 4261181476 77308776 20.6398 7.5244 372i 138384 51478348 19.2873|7. 1920 427; 182329 77854^8320.6640 7 5302 373 139129 51895117 19.3132(7.1984 428,183184 7840275270.6882 7.5361 374 1 139876 5231362419.33917.2048 429 184041 78953589 207123 7.5420 SQUARES, CUBES, SQUARE AND CUBE ROOTS. 99 No. Square Cube. Sq. Root. Cube Root. No. Square Cube, Sq. Root. Cube Root, 430 184900 79507000 20.7364 7.547 485 235225 114084125 22.0227 7.8568 431 185761 80062991 20.7605 7.5537 486 236196 114791256 22.0454 7.8622 432 186624 80621568 20.7846 7.5595 487 237169 115501303 22.0681 7.8676 433 187489 81182737 20.8087 7.5654 488 238144 116214272 22.0907 7.8730 434 188356 81746504 20.8327 7.5712 489 239121 116930169 22.1133 7.8784 435 189225 82312875 20.8567 7.5770 490 240100 1 1 7649000 22.1359 7.8837 436 1 90096 82381856 20.8806 7.5828 491 241081 118370771 22.1585 7.8891 457 190969 83453453 20.9045 7.5886 492 242064 119095438 22.1811 7.8944 43 J 191844 84027672 20.9284 7.5944 493 243049 119823157 22.2036 7.8998 439 192721 846045 1 9 20.9523 7.6001 494 244036 120553784 22.2261 7.9051 440 193600 85 1 84000 20.9762 7.6059 495 245025 121287375 22.2486 7.9105 441 1944S1 85766121 21.0000 7.6117 496 246016 122023936 22.2711 7.9158 442 195364 86350888 21.0238 7.6174 497 247009 122763473 22.2935 7.9211 443 196249 86938307 21.0476 7.6232 498 248004 123505992 22.3159 7.9264 444 197136 87528384 21.0713 7.6289 499 249001 124251499 22.3383 7.9317 445 198025 88121125 21.0950 7.6346 500 250000 125000000 22.3607 7.9370 44o 198916 88716536 21.1187 7.6403 501 251001 125751501 22.3830 7.9423 447 199809 893 1 4623 21.1424 7.6460 502 252004 126506008 22.4054 7.9476 443 200704 89915392 21.1660 7.6517 503 253009 127263527 22.4277 7.9528 449 201601 905 1 8849 21.1896 7.6574 504 254016 128024064 22.4499 7.9581 450 202500 91125000 21.2132 7.6631 505 255025 128787625 22.4722 7.9634 451 203401 91733851 21.2368 7.6688 506 256036 129554216 22.4944 7.9686 452 204304 92345408 21.2603 7.6744 507 257049 130323843 22.5167 7 9739 453 205209 92959677 21.2838 7.6800 508 258064 131096512 22.5389 7.9791 434 206116 93576664 21.3073 7.6857 509 259081 131872229 22.5610 7.9843 455 207025 94196375 21.3307 7.6914 510 260100 132651000 22.5832 7.9896 456 207936 94818816 21.3542 7.6970 511 261121 13343283 1 22.6053 7.9948 457 208849 95443993 21.3776 7.7026 512 262144 134217728 22.6274 8.0000 4j3 209764 96071912 21.4009 7.7082 513 263169 135005697 22.6495 8.0052 459 210681 96702579 2 1 .4243 7.7138 514 264196 135796744 22.6716 8.0104 460 211600 97336000 21.4476 7.7194 515 265225 136590875 22.6936 8.0156 461 212521 97972181 21.4709 7.7250 516 266256 137338096 22.7156 8.0208 40? 213444 98611128 21.4942 7.7306 517 267289 138188413 22.7376 8.0260 463 214369 99252847 21.5174 7.7362 518 268324 138991832 22.7596 8.0311 464 215296 99897344 21.5407 7.7418 519 269361 139798359 22.7816 8.0363 465 216225 100544625 21.5639 7.7473 520 270400 140608000 22.8035 8.0415 466 217156 101194696 21.587C 7.7529 521 27144! 141420761 22.8254 8.0466 467 218089 101847563 21.6102 7.7584 522 272484 142236646 22.8473 8.0517 468 219024 102503232 21.6333 7.7639 523 273529 143055667 22.8692 8.0569 469 21996! 103161709 21.6564 7.7695 524 274576 143877824 22.8910 8.062P 470 220900 103823000 21.6795 7.7750 525 275625 144703125 22.9129 8.0671 47! 221341 104437111 21.7025 7.7805 526 276676 145531576 22.9347 8.0723 472 222/34 105154048 21.7256 7.7860 527 277729 146363183 22.9565 8.0774 473 223 729 105823317 21.7486 7.7915 528 278784 147197952 22.9783 8.0825 474 224676 106496424 21.7715 7.7970 529 279841 148035889 23.0000 8.0876 475 225625 107171875 21.7945 7.8025 530 280900 14887700C 23.0217 8.0927 476 226576 107850176 21.8174 7.8079 531 281961 149721291 23.0434 8.0978 477 227529 103531333 21.8403 7.8134 532 283024 150568766 23.0651 8.1028 478 228484 109215352 2 1 .8632 7.8188 533 284089 151419437 23.0868 8.1079 479 229441 109902239 21.8861 7.8243 534 285156 152273304 23.1084 8.1130 4S0 230400 110592000 21.9089 7.8297 535 286225 153130375 23.1301 8.1180 431 231361 1 11284641 21.9317 7.8352 536 287296 153990656 23.1517 8.1231 432 232324 1 1 1980168 21.9545 7.8406 537 238369 154854153 23.1733 8.1281 433 233239 112678537 21.9773 7.8460 538 289444 155720372 23.1948 8.1332 484 234256 1 13379904 22.0000 7.8514 539 1290521 156590819 23.2164 8.1382 MATHEMATICAL TABLES. No. Square. Cube. Sq. Root. Cube Root. No. Square Cube. Sq. Root. Cube Root. 540 291600 157464000 23.2379 8.1433 595 354025 2106448/5 24. 8.4103 541 292681 158340421 23.2594 8.1483 596 355216 211708736 24.4131 8.4155 542 293764 1 59220088 23.2809 8.1533 597 356409 212776173 24.4336 8.4202 543 294349 160103007 23.3024 8.1583 598 357604 213847192 24.4540 8.4249 544 295936 160989184 23.3238 8.1633 599 358801 214921799 24.4745 8.4296 545 297025 161878625 23.3452 8.1683 600 360000 216000000 24.4949 8.4343 546 298116 162771336 23.3666 8.1733 601 361201 217081801 24.5153 8.4390 547 299209 163667323 23.3380 8. 1 783 602 362404 218167208 24.5357 8.4437 543 300304 164566592 23.4094 8.1833 603 363609 219256227 24.5561 8.4484 549 301401 165469149 23.4307 8.1882 604 364816 220348864 24.5764 8.4530 550 302500 166375000 23.4521 8.1932 605 366025 221445125 24.5967 8.4577 551 303601 167284151 23.4734 8.1982 606 367236 222545016 24.6171 8.4623 552 304704 163196608 23.4947 8.2031 607 36S449 223648543 24.6374 8.4670 553 305809 169112377 23.5160 8.2081 608 369664 224755712 24.6577 8.4716 554 306916 170031464 23.5372 8.2130 609 370881 225866529 24.6779 8.4763 555 308025 170953875 23.5584 8.2180 610 372100 226981000 24.6982 8.4809 556 309136 171879616 23.5797 8.2229 611 373321 228099131 24.7184 8.4856 557 310249 1 72808693 23.6008 8.2278 612 374544 229220928 24.7386 8.4902 553 311364 173741112 23.6220 8.2327 613 375769 230346397 24.7588 8.4948 559 312481 174676879 23.6432 8.2377 614 376996 231475544 24.7790 8.4994 560 313600 175616000 23.6643 8.2426 635 378225 232608375 24.7992 8.5040 561 314721 176558481 23.6854 8.2475 616 379456 233744896 24.8193 8.5086 562 315844 177504328 23.7065 8.2524 617 380689 234885113 24.8395 8.5132 563 316969 178453547 23.7276 8.2573 618 381924 236029032 24.8596 8.5178 564 318096 179406144 23.7487 8.2621 619 383161 237176659 24.8797 8.5224 565 319225 180362125 23.7697 8.2670 620 384400 238328000 24.8998 8.5270 566 320356 181321496 23.7908 8.2719 621 385641 239483061 24.9199 8.5316 567 321489 182284263 23.8118 8.2768 622 386884 240641848 24.9399 8.5362 568 322624 1*3250432 23.8328 8.2816 623 388129 241804367 24.9600 8.5408 569 323761 i 84220009 23.8537 8.2865 624 389376 242970624 24.9800 8.5453 570 324900 185193000 23.8747 8.2913 625 390625 244140625 25.0000 8.5499 571 326041 186169411 23.8956 8.2962 626 391876 245314376 25.0200 8.5544 572 327184 187149248 23.9165 8.3010 627 393129 246491833 25.0400 8 5590 573 328329 188132517 23.9374 8.3059 628 394384 247673152 25.0599 8.5635 574 329476 189119224 23.9583 8.3107 629 395641 248858189 25.0799 8.5681 575 330625 190109375 23.9792 8.3155 630 396900 250047000 25.0998 8.5726 576 331776 191102976 24.0000 8.3203 631 398161 251239591 25.1197 8.5772 577 332929 192100033 24.0208 8.3251 632 399424 252435968 25.1396 8.5817 334034 193100552 24.0416 8.3300 633 400639 253636137 25.1595 8.5862 579 335241 194104539 24.0624 8.3348 634 401956 254840104 25.1794 8.5907 580 336400 195112000 24.0832 8.3396 635 403225 256047875 25.1992 8.5952 581 337561 196122941 24.1039 8.3443 636 404496 257259456 25.2190 8.5997 582 338724 197137368 24.1247 8.3491 637 405769 258474853 25.2389 8.6043 583 339889 198155287 24.1454 8.3539 638 407044 259694072 25.2587 8.6039 584 341056 199176704 24.1661 8.3587 639 408321 260917119 25.2784 8.6132 585 342225 200201625 24.1868 8.3634 640 409600 262144000 25.2982 8.6177 586 343396 201230056 24.2074 8.3682 641 410881 263374721 25.3180 8.6222 587 344569 202262003 24.2281 8.3730 642 412164 264609288 25.3377 8.6267 583 345744 203297472 24.2487 8.3777 643 413449 265847707 25.3574 8.6312 589 34692 1 204336469 24.2693 8.3825 644 414736 267089934 25.3772 8.6357 590 348100 205379000 24.2899 8.3872 645 416025 268336125 25.3969 8.6401 591 349281 206425071 24.3105 8.3919 646 417316 269586136 25.4165 8.6446 592 350464 207474688 24.3311 8.3967 647 4 1 8609 270840n?3 25.4362 8 6490 593 351649 208527857 24.3516 8.4014 648 419904 272097792 25.4555 8.6535 594 352836 209584584 24.37218.4061 649 421201273359449 25.4755 8.6579 SQUARES, CUBES, SQUARE AND CUBE ROOTS. 101 \ T o Square. 422500 Cube. Sq. Root. Cube Root. No. Square Cube. Sq. Root. Cube Root. 350 274625000 25.4951 8.6624 705 497025 350402625 26.5518 8.9001 551 423801 275894451 25.5147 8.6668 706 498436 351895816 26.5707 8.9043 552 425104 277167808 25.5343 8.6713 707 499849 353393243 26.5895 8.9085 d53 426409 278445077 25.5539 8.6757 708 501264 354894912 26.6083 8.9127 354 427716 279726264 25.5734 8.6801 709 502681 356400829 26.6271 8.9169 >55 429025 281011375 25.5930 8.6845 710 504100 357911000 26.6458 8.9211 )56 430336 282300416 25.6125 8.6890 711 505521 359425431 26.6646 8.9253 ?57 431649 283593393 25.6320 8.6934 712 506944 360944128 26.6833 8.9295 )5S 432964 284890312 25.6515 8.6978 713 508369 362467097 26.7021 8.9337 )59 434281 286191179 25.6710 8.7022 714 509796 363994344 26.7208 8.9378 >60 435600 287496000 25.6905 8.7066 715 511225 365525875 26.7395 8.9420 61 43692 1 288804781 25.7099 8.7110 716 512656 367061696 26 7582 8.9462 62 438244 290117528 25.7294 8.7154 717 514089 368601813 26.7769 8.9503 33 439569 291434247 25.7488 8.7198 718 515524 370146232 26.7955 8.9545 64 440896 292754944 25.7682 8.7241 719 516961 371694959 26.8142 8.9587 65 442225 294079625 25.7876 8.7285 720 518400 373248000 26.8328 8.9628 66 443556 295408296 25.8070 8.7329 721 519841 374805361 26.8514 8.9670 67 444889 296740963 25 8263 8.7373 722 521284 376367048 26.8701 8.9711 6S 446224 298077632 25.8457 8.7416 723 522729 377933067 26.8887 8.9752 69 447561 299418309 25.8650 8.7460 724 524176 379503424 26.9072 8.9794 70 448900 300763000 25.8844 8.7503 725 525625 381078125 26.9258 8.9835 71 450241 302111711 25.9037 8.7547 726 527076 382657176 26.9444 8.9876 72 451584 303464448 25.9230 8.7590 727 528529 384240583 26.9629 8.9918 73 452929 304821217 25.9422 8.7634 728 529984 385828352 26.9815 8.9959 74 454276 306182024 25.9615 8.7677 729 531441 387420489 27.0000 9.0000 75 455625 307546875 25.9808 8.7721 730 532900 389017000 27.0185 9.0041 76 456976 308915776 26.0000 8.7764 731 534361 390617891 27.0370 9.0082 77 458329 310288733 26.0192 8.7807 732 535824 392223168 27.0555 9.0123 78 459684 311665752 26.0384 8.7850 733 537289 393832837 27.0740 9.0164 79 461041 313046839 26.0576 8.7893 734 538756 395446904 27.0924 9.0205 80 462400 314432000 26.0768 8.7937 735 540225 397065375 27.1109 9.0246 31 463761 315821241 26.0960 8.7980 736 541696 398688256 27.1293 9.0287 82 465124 317214568 26.1151 8.8023 737 543169 400315553 27.1477 9.0328 83 466489 318611987 26.1343 8.8066 738 544644 401947272 27.1662 9.0369 34 467856 320013504 26.1534 8.8109 739 546121 403583419 27.1846 9.0410 85 469225 321419125 26.1725 8.8152 740 547600 405224000 27.2029 9.0450 36 470596 322828856 26.1916 8.8194 741 54908 1 406869021 27.2213 9 0491 87 471969 324242703 26.2107 8.8237 742 550564 408518488 27.2397 9.0532 38 473344 325660672 26.2298 8.8280 743 552049 410172407 27.2580 9.0572 39 474721 327082769 26.2488 8.8323 744 553536 411830784 27.2764 9.0613 90 476100 328509000 26.2679 8.8366 745 555025 413493625 27.2947 9.0654 91 477481 329939371 26.2869 8.8408 746 556516 415160936 27.3130 9.0694 92 478864 331373888 26.3059 8.8451 747 558009 416832723 27.3313 9.0735 93 480249 332812557 26.3249 8.8493 748 559504 418508992 27.3496 9.0775 94 481636 334255384 26.3439 8.8536 749 561001 420189749 27.3679 9.0816 95 483025 335702375 26.3629 8.8578 750 562500 421875000 27.3861 9.0856 96 484416 337153536 26.3818 8.8621 751 564001 423564751 27.4044 9.0896 97 485809 338608873 26.4008 8.8663 752 565504 425259008 27.4226 9.0937 93 487204 340068392 26.4197 8.8706 753 567009 426957777 27.4408 9.0977 99 488601 341532099 26.4386 8.8748 754 568516 42866106-1 27.4591 9.1017 00 490000 343000000 26.4575 8.8790 755 570025 430368875 27.4773 9.1057 01 491401 344472101 26.4764 8.8833 756 571536 432081216 27.4955 9.1098 02 492804 345948408 26.4953 8.8875 757 573049 433798093 27.5136 9.1138 03 494209 347428927 26.5141 8.8917 758 574564 435519512 27.5318 9.1178 ?04 495616 348913664 26.5330 8.8959 759 576081 437245479 27.5500 9.1218 102 MATHEMATICAL TABLES. No . Square Cube. Sq. Root. Cube Root. No Square Cube. Sq. Root. Cube Root. 76C ) 57760C 43897600C 27.5681 9.1258 815 664225 541343375 28.5482 9.3408 76 579121 440711081 27.5862 9.1298 816 665856 543338496 28.5657 9.3447 762 580644 442450725 27.6043 9.1338 817 667489 545338513 28.5832 9.3485 763 582 1 69 444194945 27.6225 9.1378 815 669124 547343432 28.6007 9.3523 76- 583696 44594374^ 27.6405 9.1418 819 670761 549353259 28.6182 9.3561 765 585225 447697125 27.6586 9.1458 82C 672400 55136800C 28.6356 9.3599 766 586756 449455096 27.6767 9.1498 821 674041 55338766 28.653 9.3637 767 583289 451217663 27.6948 9.1537 822 675684 555412248 28.6705 9.3675 76e 589824 452984832 27.7128 9.1577 823 677329 557441767 28.688C 9.3713 769 591361 454756609 27.7308 9.1617 824 678976 559476224 28.705^ 9.3751 770 592900 456533000 27.7489 9.1657 825 680625 561515625 28.7228 9.3789 771 594441 458314011 27.7669 9.1696 826 682276 563559976 28.7402 9.3827 772 595984 460099648 27.7849 9.1736 827 683929 565609283 28.7576 9.3865 773 597529 461889917 27.8029 9.1775 828 685584 567663552 28.775C 9.3902 774 599076 463684824 27.8209 9.1815 829 687241 569722789 28.792^ 9.3940 775 600625 465484375 27.8388 9.1855 830 688900 571787000 28.8097 9.3978 776 602176 46728S576 27.8568 9.1894 831 690561 573856191 28.8271 9.4016 777 603729 469097433 27.8747 9.1933 832 692224 575930368 28.8444 9.4053 778 605284 470910952 27.8927 9.1973 833 693889 578009537 28.8617 9.4091 779 606341 472729139 27.9106 9.2012 834 695556 580093704 28.8791 9.4129 780 - 603400 474552000 27.9285 9.2052 835 697225 582182875 28.8964 9.4166 781 609961 476379541 27.9464 9.2091 836 698896 584277056 28.9137 9.4204 782 611524 478211768 27.9643 9.2130 837 700569 586376253 28.9310 9.4241 783 613039 430048687 27.9821 9.2170 838 702244 588480472 28.9482 9.4279 784 614656 431890304 28.0000 9.2209 839 703921 590589719 28.9655 9.4316 785 616225 483736625 28.0179 9.2248 840 705600 592704000 28.9828 9.4354 786 617796 485587656 28.0357 9.2287 841 707281 594823321 29.0000 9.4391 787 619369 487443403 28.0535 9.2326 842 708964 596947688 29.0172 9.4429 783 620944 439303372 28.0713 9.2365 843 710649 599077107 29.0345 9.4466 789 622521 491169069 28.0891 9.2404 844 712336 601211584 29.0517 9.4503 793 624100 493039000 28.1069 9.2443 845 714025 603351125 29.0689 9.4541 791 625631 494913671 28.1247 9.2482 846 715716 605495736 29.0861 9.4578 792 627264 496793088 28.1425 9.2521 847 717409 607645423 29.1033 9.4615 793 628349 498677257 28.1603 9.2560 848 719104 609800192 29.1204 9.4652 794 630436 500566184 28. 1 780 9.2599 849 720801 611960049 29.1376 9.4690 795 632025 502459875 28.1957 9.2638 850 722500 614125000 29.1548 9.4727 796 633616 504358336 28.2135 9.2677 851 724201 616295051 29.1719 9.4764 797 635209 506261573 28.2312 9.2716 852 725904 618470208 29.1890 9.4801 793 636804 508169592 28.2489 9.2754 853 727609 620650477 29.2062 9.4838 799 638401 510082399 28.2666 9.2793 854 729316 622835864 29.2233 9.4875 800 640000 512000000 28.2843 9.2832 855 731025 625026375 29.2404 9.4912 801 641601 513922401 28.3019 9.2870 856 732736 627222016 29.2575 9.4949 802 643204 5 1 5849608 28.3196 9.2909 857 734449 629422793 29.2746 9.4986 803 644809 517781627 28.3373 9.2948 853 736164 631628712 29.2916 9.5023 804 646416 519718464 28.3549 9.2986 859 737881 633839779 29.3087 9.5060 805 648025 521660125 28.3725 9.3025 860 739600 636056000 29.3258 9.5097 806 649636 523606616 28.3901 9.3063 861 741321 638277381 29.3428 9.5134 807 651249 525557943 28.4077 9.3102 862 743044 640503928 29.3598 9.5171 808 652864 527514112 28.4253:9.3140 863 744769 542735647 29.3769 9.5207 809 654481 529475129 28.4429 9.3179 864 746496 544972544 29.3939 9.5244 810 656100 531441000 28.4605'9.3217 865 748225 547214625 29.4109 9.5231 811 657721 533411731 28.4781 9.3255 866 749956 349461896 29.4279 9.5317 812 659344 i 535387328 28.4956 9.3294 867 751689 d5 171 4363 29.4449 9.5354 813 6609691 537367797 28.5132 9.3332 868 753424 653972032! 29.4618 9.5391 814 662596! 5393531441 28.5307i9.3370 869 755161 Io56234909|. 29.4783 9.5427 SQUARES, CUBES, SQUARE AND CUBE ROOTS. 103 No. Square Cube. Sq. Root. Cube Roo : . No. ^925 Square Cube. Sq. Root. Cube Root. 870 75690C 65850300C 29.4958 9.5464 855625 791453125 30.4136 9.7435 871 758641 66077631 29.5127 9.5501 92C 857476 794022776 30.4302 9.7470 872 760384 603054845 29.5296 9.5537 92/ 859329 796597983 30.446/ 9.7505 873 762129 6653386H 29.5466 9.5574 92£ 861184 799178752 30.463 9.7540 874 763876 66762762^ 29.5635 9.5610 92? 863041 801765089 30.4795 9.7575 875 765625 669921875 29.5804 9.5647 93C 864900 80435700C 30.495? 9.7610 876 767376 67222 137<: 29.5973 9.5683 931 866761 806954491 30.5123 9.7645 877 769129 674526133 29.6142 9.5719 932 868624 809557568 30.528/ 9.7680 876 770884 676836152 29.63 1 1 9.5756 933 870489 812166237 30.545C 9.7715 879 772641 679151439 29.6479 9.5792 934 872356 814780504 30.5614 9.7750 880 774400 68147200C 29.6648 9.5828 935 874225 817400375 30.5778 9.7785 881 776161 683797841 29.6816 9.5865 936 876096 820025856 30.5941 9.7819 882 777924 686128969 29.6985 9.5901 937 877969 822656953 30.6105 9.7854 883 779689 688465387 29.7153 9.5937 938 879844 825293672 30.6268 9.7889 884 781456 690807104 29.7321 9.5973 939 881721 827936019 30.6431 9.7924 885 783225 693154125 29.7489 9.6010 940 883600 830584000 30.6594 9.7959 836 784996 695506456 29.7658 9.6046 941 885481 833237621 30.6757 9.7993 887 786769 697864103 29.7825 9.6082 942 887364 835896888 30.6920 9.8028 833 788544 700227072 29.7993 9.6118 943 889249 838561807 30.7083 9.8063 889 790321 702595369 29.8161 9.6154 944 891136 841232384 30.7246 9.8097 890 792100 704969000 29.8329 9.6190 945 393025 843908625 30.7409 9.8132 89": 793881 707347971 29.8496 9.6226 946 894916 846590536 30.7571 9.8167 892 795664 70973228S 29.8664 9.6262 . 947 896809 849278123 30.7734 9.8201 893 797449 712121957 29.8831 9.6293 943 898704 851971392 30.7896 9.8236 894 799236 714516984 29.8998 9.6334 949 900601 854670349 30.8058 9.8270 895 801025 716917375 29.9166 9.6370 950 902500 857375000 30.8221 9.8305 696 802816 719323136 29.9333 9.6406 951 904401 860085351 30.8383 9.8339 697 804609 721734273 29.9500 9.6442 952 906304 862801408 30.8545 9.8374 893 806404 724150792 29.9666 9.6477 953 908209 865523177 30.8707 9.8408 899 808201 726572699 29.9833 9.6513 954 910116 868250664 30.8869 9.8443 900 810000 729000000 30.0000 9.6549 955 912025 870983875 30.9031 9.8477 901 811801 731432701 30.0167 9.6585 956 913936 873722816 30.9192 9.8511 002 813604 733870808 30.0333 9.6620 957 915849 876467493 30.9354 9.8546 903 815409 736314327 30.0500 9.6656 958 917764 879217912 30.9516 9.8580 904 817216 738763264 30.0666 9.6692 959 919681 881974079 30.9677 9.8614 905 819025 741217625 30.0832 9.6727 960 921600 884736000 30.9839 9.8648 906 820836 743677416 30.0998 9.6763 961 1923521 887503681 3 1 .0000 9.8683 907 822649 746142643 30.1164 9.6799 962 925444 890277128 31.0161 9.8717 903 824464 748613312 30.1330 9.6834 963 927369 893056347 31.0322 9.8751 909 826281 751089429 30.1496 9.6870 964 929296 895841344 31.0483 9.8785 910 828100 753571000 30.1662 9.6905 965 931225 898632125 31.0644 9.8819 91! 829921 756058031 30.1828 9.6941 966 933156 901428696 3 1 .0805 9.8854 912 83 1 744 758550528 30.1993 9.6976 967 935089 90423 1 063 31.0966 9.8888 913 833569 761048497 30.2159 9.7012 963 937024 907039232 31.1127 9.8922 914 835396 763551944 30.2324 9.7047 969 938961 909853209 31.1288 9.8956 915 837225 766060875 30.2490 9.7082 970 940900 912673000 31.1448 9.8990 916 839056 768575296 30.2655 9.7118 971 942841 915498611 31.1609 9.9024 917 840889 771095213 30.2820 9.7153 972 944784 918330048 31.1769 9.9058 918 842724 773620632 30.2985 9.7188 973 946729 921167317 3 1 . 1 929 9.9092 919 844561 776151559 30.3150 9.7224 974 948676 924010424 31.2090 9.9126 920 846400 778688000 30.3315 9.7259 975 950625 926859375 31.2250 9.9160 921 843241 781229961 30.3430 9.7294 976 952576, 929714176 31.2410 99194 922 850084 783777443 30.3645 9.7329 977 954529 932574833 31.2570 9.9227 923 851929 786330467 30.33091 9.7364 978 956484! 935441352131.2730 9.9261 924 853776 788889024 30.3974, 9.7400 979J 958441; 938313739131.2890 9.9295 104 MATHEMATICAL TABLES. No. Square. Cube. Sq. Root. Cube Root. 9.9329 No. Square. Cube. Sq. Root. Cube Root. "930 960400 941192000 31.3050 1035 1071225 1108717875 32.1714 10.1153 931 962361 944076141 31.3209 9.9363 1036 1073296 1111934656 32.1870 10.1186 932 964324 946966168 31.3369 9.9396 1037 1075369 1115157653 32.2025 10.1218 933 966289 949862087 31.3528 9.9430 1038 1077444 1118386872 32.2180 10.1251 934 968256 952763904 31.3688 9.9464 1039 1079521 1121622319 32.2335 10.1283 735 970225 955671625 31.3847 9.9497 1040 1081600 1124864000 32.2490 10.1316 936 972196 958585256 31.4006 9.9531 1041 1083681 1128111921 32.2645 10 1348 937 974169 961504803 31.4166 9.9565 1042 1085764 1131366088 32.2800 10.1381 93S 976144 964430272 31.4325 9.9598 1043 1087849 1134626507 32.2955 10.1413 939 978121 967361569 31.4484 9.9632 1044 1089936 1137893184 32.3110 10.1446 990 980100 970299000 31.4643 9.9666 1045 1092025 1141166125 32.3265 10.1478 991 982081 973242271 31.4802 9.9699 1046 1094116 1144445336 32.3419 10.1510 992 984064 976191488 31.4960 9.9733 1047 1096209 1 147730823 32.3574 10.1543 993 986049 979146657 31.5119 9.9766 1043 1098304 1151022592 32.3728 10.1575 994 988036 982107784 31.5278 9.9800 1049 1100401 1154320649 32.3883 10.1607 995 990025 985074875 31.5436 9.9833 1050 1 102500 1157625000 32.4037 10.1640 996 992016 988047936 31.5595 9.9866 1051 1 104601 1160935651 32.4191 10.1672 997 994009 991026973 31.5753 9.9900 1052 1106704 1164252608 32.4345 10.1704 998 996004 99401 1992 31.5911 9.9933 1053 1 108809 1167575877 32.4500 10.1736 999 998001 997002999 31.6070 9.9967 1054 1110916 1170905464 32.4654 10.1769 1000 1000000 1000000000 31.6228 10.0000 1055 1113025 1174241375 32.4808 10.1801 1001 1002001 1003003001 31.6386 10.0033 1056 1115136 1177583616 32.4962 10.1833 1002 1004004 1006012008 31.6544 10.0067 1057 1117249 1180932193 32.5115 10.1865 1003 1006009 1009027027 31.6702 10.0100 1058 1119364 1184287112 32.5269 10.1897 1004 1008016 1012048064 31.6860 10.0133 1059 1121481 1 187648379 32.5423 10.1929 1005 1010025 1015075125 31.7017 10.0166 1060 1123600 1 191016000 32.5576 10.1961 1006 1012036 1018108216 31.7175 10.0200 1061 1125721 1 194389981 32.5730 10.1993 1007 1014049 1021147343 31.7333 10.0233 1062 1 127844 1 197770328 32.5883 10.2025 1008 1016064 1024192512 31.7490 10.0266 1063 1129969 1201157047 32.6036 10.2057 1009 1018081 1027243729 31.7648 10.0299 1064 1 132096 1204550144 32.6190 10.2089 1010 T020100 1030301000 31.7805 10.0332 1065 1134225 1207949625 32.6343 10.2121 1011 1022121 1033364331 31.7962 10.0365 1066 1136356 1211355496 32.6497 10.2153 1012 1024144 1036433728 31.8119 10.0398 1067 1138489 1214767763 32.6650 10.2185 1013 1026169 1039509197 31.8277 10.0431 1068 1140624 1218186432 32.6303 10.2217 1014 1028196 1042590744 31.8434 10.0465 1069 1142761 1221611509 32.6956 10.2249 1015 1030225 1045678375 31.8591 10.0498 1070 1144900 1225043000 32.7109 10.2281 1016 1032256 1048772096 31.8748 10.0531 1071 1147041 1228480911 32.7261 10.2313 1017 1034289 1051871913 31.8904 10.0563 1072 1149184 1231925248 32.7414 10.2345 1018 1036324 1054977832 31.9061 10.0596 1073 1151329 1235376017 32.7567 10.2376 1019 1038361 1058089859 31.9218 10.0629 1074 1153476 1238833224 32.7719 10.2408 1020 1040400 1061208000 31.9374 10.0662 1075 1155625 1242296875 32.7872 10.2440 1021 1042441 1064332261 31.9531 10.0695 1076 1157776 1245766976 32.8024 10.2472 1022 1044484 1067462648 31.9687 10.0728 1077 1159929 1249243533 32.8177 10.2503 1023 1046529 1070599167 31.9844 10.0761 1078 1162084 1252726552 32.8329 10.2535 1024 1048576 1073741824 32.0000 10.0794 1079 1164241 1256216039 32.8481 10.2567 1025 1050625 1076890625 32.0156 10.0826 1030 1166400 1259712000 32.8634 10.2599 1026 1052676 1030045576 32.0312 10.0859 1081 1168561 12632 I 444 I 32.8786 10.2630 1027 1054729 1033206683 32.0468 10.0892 1032 1170724 1266723368 32.8938 10.2662 1028 1056784 1036373952 32.0624 10.0925 1083 1172889 1270238787 32.9090 10.2693 1029 1058341 1089547389 32.0780 10.0957 1034 1175056 1273760704 32.9242 10.2725 1030 1060900 1092727000 32.0936 10.0990 1035 1177225 1277289125 32.9393 10.2757 1031 1062961 1095912791 32.1092 10.1023 1086 1179396 1230824056 32.9545 10.2788 1032 1065024 1099104763 32.1243 10.1055 1037 1181569 1284365503 32.9697 10.2820 1033 10IS70S9 1 102302937 32.1403 10.1088 1038 1183744 1287913472 32.9848 10.2851 1034 1069156 1105507304 32.1559'10.1121 1089 1185921 1291467969 33.0000 10.2883 SQUARES, CUBES, SQUARE AND CUBE ROOTS. 105 Square. Cube. Sq. Root. Cube Root. Square. Cube. Sq. Root. Cube Root. 1188100 1190281 1192464 1194649 1196336 1199025 1201216 1203409 1205604 1099 1207801 1210000 1212201 1214404 1216609 1218816 1221025 1223236 1225449 1227664 1229881 1232100 1234321 1236544 1238769 1240996 1243225 1245456 12476S9 1249924 1252161 1254400 1256641 1258884 1261129 1263376 1265625 1267876 1270129 1272384 1274641 1276900 1279161 1281424 1283689 1285956 1288225 1290496 1292769 1295044 1139 1297321 1295029000 1298596571 1302170688 1305751357 1309338584 1312932375 1316532736 1320139673 1323753192 1327373299 1331000000 1334633301 1338273208 1341919727 1345572864 1349232625 1352899016 1356572043 1360251712 1363938029 1367631000 1371330631 1375036928 1378749897 1382469544 1386195875 1389928896 1393668613 1397415032 1401168159 1404928000 1408694561 1412467848 1416247867 1420034624 1423828125 1427628376 1431435383 1435249152 1439069689 33.015 33.0303 33.0454 33.0606 33.0757 33.0 33.1059 33.1210 33.1361 33.1512 33.1662 33.1813 33.1964 33.2114 33.2264 33.2415 33.2566 33.2716 33.2866 33.3017 33.3167 33.3317 33.3467 33.3617 33.3766 33.3916 33.4066 33.4215 33.4365 33.4515 33.4664 33.4813 33.4963 33.5112 10.2914 10.2946 10.297: 10.3009 10.3040 10.307 10.3103 10.3134 10.3165 10.3197 10.3228 10.3259 10.3290 10.3322 10 3353 10.3384 10.3415 10.3447 10.3478 10.3509 10.3540 10.3571 10.3602 10.3633 10.3664 10.3695 10.3726 10.3757 10.3788 10.3819 0.3850 10.388; 10.3912 10.3943 1442897000 1446731091 1450571968 1454419637 1458274104 33.5261 10.3973 33.5410 10.4004 33.5559 10.4035 33.5708 10.4066 33.5857 10.4097 33.6006 10.4127 33.6155 33.6303 33.6452 33.6601 33.6749 1462135375 33.6398 1466003456 33.7046 1469878353133.7174 1473760072:33.7342 1477648619 33.7491 1299600 1481544000133.7639 1301881 1485446221,33.7787 1304164 1489355238 33.7935 1306449 1493271207|33.8033 13087361 1497193934:33.8231 10.4158 10.4189 10.4219 10.4250 10.4281 10.4311 10.4342 10.4373 10.4404 10.4434 10.4464 10 4495 10 4525 10.4556 10.4536 1155 1156 1157 1158 1159 1160 1161 1162 1163 1311025 1313316 1315609 1317904 1320201 1322500 1324801 1327104 1329409 1331716 1334025 1336336 1338649 1340964 1343281 1345600 1347921 1350244 1352569 1164 1354896 1165 1357225 1166 1359556 1167 1361889 1168 1364224 1169 1366561 1170 1368900 1171 1371241 1172 1373584 1173 1375929 1174 1378276 1175 1380625 1176 1382976 1177 1385329 1178 1387684 1179 1390041 1180 1392400 1181 1394761 1182 1397124 1183 1399489 1184 1401856 1185 1404225 1186 1406596 1187 1408969 1188 1411344 1189 1413721 1190 1416100 1191 1418481 1192 1420864 1193 1423249 1194 1425636 1195 1428025 1196 1430416 1197 1432809 1198 1435204 1199 1437601 1501123625 1505060136 1509003523 1512953792 1516910949 1520875000 152434595 1528323808 1532808577 1536800264 1540798875 1544804416 1548816893 1552836312 1556862679 1560896000 156493628 1568983523 1573037747 1577098944 1531167125 1585242296 1589324463 1593413632 1597509809 1601613000 1605723211 1609840448 1613964717 1618096024 1622234375 1626379776 1630532233 1634691752 1638858339 1643032000 1647212741 1651400568 1655595487 1659797504 33.8378 33.8526 33.8674 33.8321 33.8969 33.9116 33.9264 33.941 33.9559 33.9706 10.4617 10.4647 10.4678 10.4708 10.4739 10.4769 10.4799 10.4830 10.4860 10.4890 1664006625 1668222856 1672446203 1676676672 1680914269 1685159000 1689410871 1693669838 1697936057 702209384 1706489875 710777536 1715072373 1719374392 723683599 33.9853 10.492! 34.0147 34.0294 34.0441 34.0588 34.0735 34.0881 34.1028 34.1174 34.132 34.1467 34.1614 34.1760 34.1906 34.2053 34.2199 34.2345 34.2491 34.2637 34.2783 34.2929 34.3074 34.3220 34.3366 34.3511 34.3657 34.3802 34.3948 34.4093 34.4233 34.4384 34.4529 34.4674 34.4819 34.4964 34.5109 34.5254 34.5393 34.5543 10.6088 34.5688 34.5832 34.5977 34.6121 34.6266 10.4981 10.5011 10.5042 10.5072 10.5102 10.5132 10.5162 10.5192 10.5223 10.5253 10.5283 10.5313 10.5343 10.5373 10.5403 10.5433 10.5463 10.5493 10.5523 10.5553 10.5583 10.5612 10.5642 10.5672 10.5702 10.5732 10.5762 10.5791 10.5821 10.5851 10.5881 10.5910 10.5940 10.5970 10.6000 10.6029 10.6059 10.6118 10.6148 10.6177 10.6207 10.6235 106 MATHEMATICAL TABLES. . Square. Cube. Sq. Root. Cube Root. No. Square. 10.6266 1255 1575025 10.6295 1256 1577536 10.6325 1257 1580049 10.6354 1258 1582564 10.6384 1259 1585081 10.6413 1260 1587600 10.6443 1261 1590121 10.5472 1262 1592644 10.6501 1263 1595169 10.6530 1264 1597696 10.6560 1265 1600225 10.6590 1266 1602756 10.6619 1267 1605289 10.6648 1268 1607824 10.6678 1269 1610361 10.6707 1270 1612900 10.6736 1271 1615441 10.6765 1272 1617984 10.6795 1273 1620529 10.6324 1274 1623076 10.6353 1275 1625625 10.6382 1276 1628176 10.6911 1277 1630729 10.6940 1278 1633284 10.6970 1279 1635841 10.6999 1280 1638400 10.7028 1281 1640961 10.7057 1232 1643524 30.7086 1283 1646089 10.7115 1284 1648656 10.7144 1285 1651225 10.7173 1286 1653796 10.7202 1287 1656369 10.7231 1288 1658944 10.7260 1289 1661521 10.7289 1290 1664100 10.7318 1291 1666681 10.7347 1292 1669264 10.7376 1293 1671849 10.7405 1294 1674436 10.7434 1295 1677025 10.7463 1296 1679616 10.7491 1297 1632209 10.7520 1298 1684804 10.7549 1299 1687401 10.7578 1300 1690000 10.7607 1301 169260! 10.7635 1302 1695204 10.7664 1303 1697809 10.7693 1304 1700416 10.7722 1305 1703025 10.7750 1306 1705636 10.7779 1307 1703249 10.7803 1308 1710364 10.7837 1309 1713481 Cube. Sq. Root Cube Root. 1440000 1442401 1444304 1447209 1449616 1452025 1454436 1455349 1459264 1461 5! 1451100 14555 21 1 46394 < 1471369 1473796 1476225 1478656 1431039 1433524 1485961 1438400 1490341 1493234 1495729 1493176 1500625 1503076 1505529 1507984 1510441 1512900 1515361 1517824 1520289 1522756 1525225 1527696 1530169 1532644 153512 1537690 1540031 1542564 1545049 1547536 1550025 1552516 155500? 1557504 1560301 1562503 155503 1557504 1570009 1572516 1 728000000 1732323601 1736654403 1740992427 1745337664 1749690125 1754049316 1758416743 1762790912 1767172329 1771561000 177595693! 1780360128 1734770597 1789133344 1793613375 1793045696 1802435313 806932232 34.6410 34.6554 34.6699 34.6343 34.6987 34.7131 34.7275 34.7419 34.7563 34.7707 34.7851 34.7994 34.8138 34.8281 34.8425 34.8569 34.8712 34.8355 34.8999 1811336459 34.9142 1815343000 1820316361 1824793043 1829276567 1833767424 1838265625 1342771176 1847234033 1851S04352 1856331939 1860867000 1865409391 1869959163 1874516337 1879030904 1883652875 1838232256 1892819053 1897413272 1902014919 1906624000 1911240521 1915864488 1920495907 1925134784 1929781125 1934434936 1939096223 1943764992 1948441249 1953125000 1957016251 1962515008 1967221277 1971935064 34.9235 34.9423 34.9571 34.9714 34.9857 35.0000 35.0143 35.0236 35.0428 35.0571 35.0714 35.0856 35.0999 35.1141 35.1233 35.1426 35.1568 35.1710 35.1852 35.1994 35.2136 35.2278 35.2420 35.2562 35.2704 35.2846 35.2987 35.3129 35.3270 35.3412 35.3553 35.3695 35.3836 35.3977 35.4119 1976656375 1981385216 1986121593 1990865512 1995616979 2000376000 2005142581 2009916728 2014698447 2019487744 2024284625 2029089096 2033901163 2038720832 2043548109 2048383000 205322551 1 2058075648 2062933417 2067798824 2072671875 2077552576 2082440933 2087336952 2092240639 2097152000 210207104 2106997768 2111932187 2116874304 2121824125 2126781656 2131746903 2136719872 2141700569 35.4260 35.4401 35.4542 35.4683 35.4824 35.4965 35.5106 35.5246 35.5387 35.5528 35.5668 35.5809 35.5949 35.6090 35.6230 35.6371 35.6511 35.6651 35.6791 35.6931 35.7071 35.7211 35.7351 35.7491 35.7631 35.7771 35.7911 35.8050 35.8190 35.8329 35.8469 35.8608 35.8748 35.8887 35.9026 2146689000 35.9166 2151685171 35.9305 2156639038 35.9444 2161700757 35.9583 2166720184 35.9722 2171747375 2176782336 2181825073 2186875592 2191933399 2197000000 2-02073901 2207155603 2212245127 2217342464 2222447625 2227560616 2232681443 2237810112 2242946629 35.9861 36.0000 36.0139 36.0278 36.0416 36.0555 36.0694 36.0332 36.0971 36.1109 36.1243 36.1386 36.1525 36.1663 36.1801 10.7865 10.7894 10.7922 10.7951 10.7980 10.8008 10.8037 10.8065 10.8094 10.8122 10.8151 10.8179 10.8208 10.8236 10.8265 10.8293 10.8322 10.8350 10.8378 10.8407 10.8435 10.8463 10.8492 10.8520 10.8548 10.8577 10.8605 10.3633 10.8661 10.8690 10.8718 10.8746 10.8774 10.8802 10.8831 10.8859 10.8887 10.8915 10.8943 10.8971 10.8999 10.9027 10.9055 10.9083 10.9111 10.9139 10.9167 10.9195 10.9223 10.9251 10.9279 10.9307 10.9335 10.9363 10.9391 SQUARES, CUBES, SQUARE AND CUBE ROOTS. 107 Square, 1716100 1718721 1721344 1723969 1726596 1729225 1731856 1734489 1737124 1739761 1742400 174504! 1747684 1750329 1752976 1755625 1753276 1760929 1763584 1766241 1768900 1771561 1774224 1776889 1779556 1782225 1784396 1787569 1790244 1792921 1795600 1798281 1800964 1803649 1806336 1809025 1811716 1814409 1817104 1819801 1322500 1825201 1327904 1330609 1833316 1836025 1338736 1841449 1844164 184688 1849600 1852321 1855044 1857769 1860496 Cube. 2248091000 2253243231 2258403328 2263571297 2268747144 2273930875 2279122496 2284322013 2289529432 2294744759 2299968000 2305199161 2310438248 2315685267 2320940224 2326203125 2331473976 2336752783 2342039552 2347334289 2352637000 2357947691 2363266368 2368593037 2373927704 2379270375 2384621056 2389979753 2395346472 2400721219 2406104000 2411494821 2416893688 2422300607 2427715584 2433138625 36.6742 2438569736 36.6879 2444003923 36.7015 2449456192 36.7151 2454911549 36.7287 Sq. Root. 36.1939 36.2077 36.2215 36.2353 36.2491 36.2629 36.2767 36.2905 36.3043 36.31 36.3318 36.3456 36.3593 36.3731 36.3868 36.4005 36.4143 36.4280 36.4417 36.4555 36.4692 36.4829 36.4966 36.5103 36.5240 36.5377 36.5513 36.5650 36.5787 36.5923 36.6060 36.6197 36.6333 36.6469 36.6606 Cube Root. 1460375000 2465846551 2471326208 2476313977 24323G9864 2487813875 2493326016 2498846293 2504374712 2509911279 2515456000 2521008881 2.526569928 2532139147 2537716544 36.7423 36.7560 36.7696 36.7831 36.7967 36.8103 36.8239 36.8375 36.8511 36.8646 36.8782 36.8917 36.905: 36.9188 36.9324 10.9418 10.9446 10.9474 10.9502 10.9530 10.9557 10.9585 10.9613 10.9640 10.9668 10.9696 10.9724 10.9752 10.9779 10. 10.9834 10.9862 10.9890 10.9917 0.9945 0.9972 1 1 .0000 1 1 .0028 1 1 .0055 1 1 .0083 11.0110 1.0138 11.0165 11.0193 1 1 .0220 1 .0247 11.0275 1 1 .0302 1 1 .0330 1 1 .0357 1 1 .0384 11.0412 1 1 .0439 1 1 .0466 11.0494 11.0521 1 1 .0548 1 1 .0575 1 1 .0603 1 1 .0630 11.0657 11.0684 11.0712 1 1 .0739 1 1 .0766 1 1 .0793 1 1 .0820 1 1 .0847 1 1 .0875 i 1 .0902 Square. 1365 1366 1367 1368 1369 1370 137 1372 1373 1374 1375 1376 1377 1378 1379 1380 1381 1382 1383 1384 1385 1386 1387 1388 1389 1390 139 1392 1393 1394 1395 1396 1397 1398 1399 1400 1401 1402 1403 1404 1405 1406 !407 1409 1410 1411 1412 1413 1414 1415 1416 1417 1413 1419 1863225 1865956 1868689 1871424 1874161 1876900 1879641 1882384 1885129 1887876 Cube. Sq. Root 2543302125 2548895896 2554497863 2560108032 2565726409 2571353000 257698781 1 2582630848 2588282117 2593941624 1890625 2599609375 1893376 2605285376 1896129 2610969633 1898884 2616662152 1901641 2622362939 1904400 1907161 1909924 1912689 1915456 1918225 1920996 1923769 1926544 192932 1932100 1934881 1937664 1940449 1943236 1946025 1948816 1951609 1954404 1957201 1960000 1962801 1965604 1968409 1971216 1974025 1976836 1979649 1982464 1985281 1988100 1990921 1993744 1996569 1999396 2002225 2005056 2007889 2010724 2013561 2628072000 2633789341 2639514968 2645248887 2650991104 2656741625 2662500456 2668267603 2674043072 2679326869 2685619000 269141947 2697228288 2703045457 2708870984 2714704875 2720547136 2726397773 2732256792 2738124199 2744000000 274988420 2755776808 2761677827 2767587264 2773505125 2779431416 2785366143 2791309312 2797260929 2803221000 2809189531 2815166528 2821151997 2827145944 2833148375 2839159296 2845178713 2851206632 2857243059 36.9459 36.9594 36.9730 36.9865 37.0000 37.0135 37.0270 37.0405 37.0540 37.0675 37.0810 37.0945 37.1080 37.1214 37.1349 37.1484 37.1618 37.1753 37.1887 37.202 37.2156 37.2290 37.2424 37.2559 37.2693 37.2827 37.2961 37.3095 37.3229 37.3363 37.3497 37.3631 37.3765 37.3898 37.4032 37.4166 37.4299 37.4433 37.4566 37.4700 37.4833 37.4967 37.5100 37.5233 37.5366 37.5500 37.5633 37.5766 37.5899 37.6032 37.6165 37.6298 37.6431 37.6563 37.6696 Cube Root. 1T0929 1 1 .0956 1 1 .0983 11.1010 11.1037 11.1064 11.1091 11.1118 11.1145 11.1172 11.1199 11.1226 11.1253 11.1280 11.1307 H.1334 11.1361 11.1387 11.1414 11.1441 11.1468 11.1495 11.1522 11.1548 11.1575 11.1602 11.1629 11.1655 11.1682 11.1709 11.1736 11.1762 11.1789 11.1816 11.1842 11.1869 11.1896 11.1922 11.1949 11.1975 1 1 .2002 1 1 .2028 1 1 .2055 1 1 .2082 11.2108 11.2135 11.2161 11.2188 11.2214 11.2240 11.2267 11.2293 11.2320 1 1 2346 1 1 2373 108 MATHEMATICAL TABLES. . Square. 2016400 2019241 2022034 2024929 2027776 2030625 2033476 2036329 2039184 2042041 2044900 2047761 2050624 2053439 2056356 2059225 2062096 2064969 2067844 2070721 2073600 2076431 2079364 2082249 2085136 2033025 2090916 2093309 2096704 2099601 2102500 2105401 2103304 2111209 2114116 2117025 2119936 2122349 2125764 212868 2131600 2134521 2137444 2140369 2143296 2146225 2149156 2152089 2155024 2157961 2160900 2163841 2166784 2169779 2172676 Cube. 2363288000 2869341461 2875403448 2881473967 2887553024 2893640625 2899736776 2905841483 2911954752 2918076589 2924207000 2930345991 2936493568 2942649737 2948814504 2954987875 2961169856 2967360453 2973559672 2979767519 2985984000 2992209121 2993442888 3004685307 3010936384 3017196125 3023464536 3029741623 3036027392 3042321849 3048625000 3054936851 3061257403 3067586677 3073924664 3030271375 3086626816 3092990993 3099363912 3105745579 3112136000 31 18535 "" 3124943128 3131359847 3137785344 3144219625 3150662696 3157114563 3163575232 3170044709 3176523000 3183010111 3189506048 3196010817 3202524424 Sq. Root. 37.6829 37.6962 37.7094 37.7227 37.7359 37.7492 37.7624 37.7757 37.7889 37.8021 37.8153 37.8286 37.8418 37.8550 37.8682 37.8814 37.8946 37.9078 37.9210 37.9342 37.9473 37.9605 37.9737 37.9368 38.0000 38.0132 38.0263 38.0395 38.0526 38.0657 38.0789 38.0920 38.1051 38.1182 38.1314 38.1445 38.1576 38.1707 38.1838 38.1969 38.2099 38.2230 38.236 38.2492 33.2623 38.2753 38.2884 38.3014 38.3145 33.3275 383406 383536 383667 38.3797 38.3927 Cube Root. 1 1 .2399 1 1 .2425 1 1 .2452 1 1 .2478 11.2505 11.2531 1 1 .2557 11.2583 11.2610 11.2636 11.2662 11.2639 11.2715 1 1 .2741 11.2767 11.2793 11.2820 11.2846 1 1 .2872 ii.r" 1 1 .2924 11.2950 1 1 .2977 11.3003 11.3029 11.3055 11.3081 11.3107 11.3133 11.3159 11.3185 11.3211 1 1 .3237 1 1 .3263 1 1 .3289 11.3315 1 1 .3341 1 1 .3367 1 1 .3393 11.3419 11.3445 11.3471 1 1 .3496 1 1 .3522 11.3548 1 1 .3574 1 1 .3600 1 1 .3626 1 1 .3652 11.3677 1 1 .3703 1 1 .3729 11.3755 1 1 .3780 1 1 .3806 1475 1476 1477 1478 1479 1480 148 1432 1483 1484 1485 1486 1487 1488 1489 1490 1491 1492 1493 1494 1495 1496 1497 1498 1499 1500 150 1502 1503 1504 1505 1506 1507 1503 1509 1510 1511 1512 1513 1514 1515 1516 1517 1518 1519 1520 1521 1522 1523 1524 1525 1526 1527 1528 1529 Square. 2175625 2178576 2181529 2184484 2187441 2190400 2193361 2196324 2199289 2202256 2205225 2208196 2211169 2214144 221712 2220100 2223081 2226064 2229049 2232036 2235025 2238016 2241009 2244004 2247001 2250000 2253001 2256004 2259009 2262016 2265025 2268036 2271049 2274064 2277081 2280100 2283121 2286144 2239169 2292196 2295225 2298256 2301289 2304324 2307361 2310400 2313441 2316434 2319529 2322576 2325625 2328676 2331729 2334784 2337841 Cube. 3209046875 3215578176 3222118333 3228667352 3235225239 3241792000 3248367641 3254952168 3261545587 3268147904 3274759125 3281379256 3288008303 3294646272 3301293169 3307949000 3314613771 3321287488 3327970157 3334661784 3341362375 3348071936 3354790473 3361517992 3368254499 3375000000 3381754501 3388518008 3395290527 3402072064 3408862625 3415662216 3422470843 3429288512 3436115229 3442951000 3449795831 3456649728 3463512697 3470384744 3477265875 3484156096 3491055413 3497963832 3504881359 3511808000 3518743761 3525688648 3532642667 3539605824 3546578125 3553559576 3560550183 3567549952 3574558889 Sq. Root. 38.4057 38.4187 38.4318 38.4448 38.4578 38.4708 38.4838 38.4968 38.5097 38.5227 38.5357 38.5487 38.5616 38.5746 38.5876 38.6005 38.6135 38.6264 38.6394 38.6523 38.6652 38.6782 38.691 1 38.7040 38.7169 38.7298 38.7427 38.7556 38.7685 38.7814 38.7943 38.8072 38.8201 38.8330 38.8458 38.8587 38.8716 38.8844 38.8973 38.9102 38.9230 38.9358 38.9487 38.9615 38.9744 38.9872 39.0000 39.0128 39.0256 39.0384 39.0512 39.0640 39.0768 39.0896 39.1024 Cube Root. 1 1 .3832 1 1 .3858 1 1 3883 11.3909 11.3935 11.3960 11.3986 11.4012 11.4037 11.4063 11.4089 11.4114 11.4140 11.4165 11.4191 11.4216 1 1 .4242 1 1 .4268 1 1 .4293 11.4319 11.4344 11.4370 11.4395 11.4421 lt.4446 11.4471 11.4497 11.4522 1 1 .4548 1 1,4573 11.4598 11.4624 11.4649 11.4675 11.4700 11.4725 11.4751 11.4776 11.4801 1.4826 11.4852 11.4877 1 1 .4902 11.4927 11.4953 1 1 .4978 11.5003 11.5028 11.5054 11.5079 11.5104 11.5129 11.5154 11.5179 11.5204 SQUARES, CUBES, SQUARE AND CUBE ROOTS. 109 Square. 2340900 2343961 2347024 2350089 2353156 2356225 2359296 2362369 2365444 2368521 2371600 2374681 2377764 2380849 2383936 2387025 23901 16 2393209 2396304 2399401 2402500 2405601 2408704 2411809 2414916 2418025 2421136 2424249 2427364 2430481 2433600 2436721 2439844 2442969 2446096 Cube. 3581577000 3588604291 3595640768 3602686437 3609741304 3616805375 3623878656 3630%! 153 3638052872 3645153819 3652264000 365938342 3666512088 3673650007 3680797184 3687953625 3695119336 3702294323 3709478592 3716672149 3723875000 3731087151 3738308608 3745539377 3752779464 3760028875 3767287616 3774555693 3781833112 3789119879 3796416000 3803721481 381 1036328 3818360547 3825694144 Sq. Root. 39.1152 39.1280 39.1408 39.1535 39.1663 39.1791 39.1918 39.2046 39.2173 39.2301 39.2428 39.2556 39.2683 39.2810 39.2938 39.3065 39.3192 39.3319 39.3446 39.3573 39.3700 39.3827 39.3954 39.4081 39.4208 39.4335 39.4462 39.4583 39.4715 39.4842 39.4968 39.5095 39.5221 39.5348 39.5474 Cube Root. 1 1 .5230 11.5255 11.5280 1 1 .5305 1 1 .5330 11.5355 1 1 .5380 1 1 .5405 1 1 .5430 1 1 .5455 11.5480 1 1 .5505 11.5530 11.5555 11.5580 1 1 .5605 11.5630 11.5655 1 1 .5680 11.5705 1 1 .5729 11.5754 1 1 .5779 1 1 .5804 1 1 .5829 1 1 .5854 1 1 .5879 1 1 .5903 1 1 .5928 11.5953 11.5978 1 1 .6003 1 1 .6027 1 1 .6052 11.6077 1565 1566 1567 1568 1569 1570 1571 1572 1573 1574 1575 1576 1577 1578 1579 1580 1581 1582 1583 1584 1585 1586 1587 1583 1539 1590 159! 1592 1593 1594 1595 1596 1597 1593 1599 Square. 2449225 2452356 2455489 2458624 2461761 2464900 246804 2471184 2474329 2477476 2480625 24837-76 2486929 2490084 2493241 2496400 2499561 2502724 2505889 2509056 2512225 2515396 2518569 2521744 2524921 2528100 2531281 2534464 2537649 2540836 2544025 2547216 2550409 2553604 2556801 Cube. 3833037125 3840389496 3847751263 3855123432 3862503009 3869893000 38772924! 1 3884701248 3892119517 3899547224 3906984375 3914430976 3921887033 3929352552 3936827539 3944312000 1951805941 3959309368 3966822287 3974344704 3981876625 3989418056 3996969003 4004529472 4012099469 4019679000 4027268071 4034S66683 4042474857 4050092584 4057719875 4065356736 4073003173 4080659192 4088324799 2560000 4096000000 40.0000 1 1 .6961 Sq. Root. 39.5601 39.5727 39.5854 39.5980 39.6106 39.6232 39.6358 39.6485 39.661 1 39.6737 39.6863 39.6989 39.7115 39.7240 39.7366 39.7492 39.7618 39.7744 39.7869 39.7995 39.8121 39.8246 39.8372 39.8497 39.8623 39.8748 39.8873 39.8999 39.9124 39.9249 39.9375 39.9500 39.9625 39.9750 39.9875 Cube Root. 11.6102 11.6126 11.6151 11.6176 1 1 .6200 1 1 .6225 1 1 .6250 1 1 .6274 1 1 .6299 11.6324 1 1 .6348 1 1 .6373 1 1 .6398 1 1 .6422 1 1 .6447 11.6471 1 1 .6496 1 1 .6520 1 1 .6545 1 1 .6570 11.6594 11.6619 1 1 .6643 11.6668 1 1 .6692 11.6717 1 1 .6741 1 1 .6765 1 1 .6790 11.6814 1 1 .6839 1 1 .6863 1 1 .6888 11.6912 1 1 .6936 SQUARES AND CUBES OF DECIMALS. No. Square Cube. No. Square Cube. No. Square. Cube. 1 .01 .001 01 .0001 .000 001 .001 .00 00 01 .000 000 001 7 .04 .008 02 .0004 .000 008 .002 .00 00 04 .000 000 008 3 .09 .027 03 .0009 .000 027 .003 .00 00 09 .000 000 027 4 .16 .064 04 .0016 .000 064 .004 .00 00 16 .000 000 064 5 .25 .125 05 .0025 .000 125 .005 .00 00 25 .000 000 125 6 .36 .216 06 .0036 .000 216 .006 .00 00 36 .000 000 216 7 .49 .343 07 .0049 .000 343 .007 .00 00 49 .000 000 343 8 .64 .512 08 .0064 .000 512 .008 .00 00 64 .000 000 512 9 .81 .729 09 .0081 .000 729 .009 .00 00 81 .000 000 729 1 1.00 1.000 10 .0100 .001 000 .010 .00 01 00 .000 001 000 1.2 1.44 1.728 .12 .0144 .001 728 .012 .00 01 44 .000 001 728 Note that the square has twice as many decimal places, and the cube three times as many decimal places, as the root. 110 MATHEMATICAL TABLES. FIFTH ROOTS AND FIFTH POWERS. (Abridged from Trautwine.) u u u u u 0+» Z ■:' O-ti z - °-s Power. - ■■* Power. . O o o Power. . z z Power. . o o o Power. £f§ £& £Ph ■',- z* .10 .000010 3.7 693.440 9.8 90392 2!. 8 4923597 40 102400000 .15 .000075 3.8 792.352 9.9 95099 22.0 5153632 41 115856201 .20 .000320 3.9 902.242 10.0 100000 2.2.2 5392186 42 130691232 .25 .000977 4.0 1024.00 10.2 110408 12, i 5639493 43 . 147003443 .30 .002430 4.1 1158.56 10.4 121665 12.6 5895793 44 164916224 .35 .005252 4.2 1306.91 10.6 133823 11.?. 6161327 45 184523125 .40 .010240 4.3 1470.08 10.8 146933 2; i 6436343 46 205962976 .45 .018453 4.4 1649.16 11.0 161051 -' 6721093 47 229345007 .50 .031250 4.5 1845.28 11.2 176234 l-.A 7015834 48 254803963 .55 .050328 4.6 2059.63 11.4 192541 -. 7320825 49 282475249 .60 .077760 4.7 2293.45 11.6 210034 :3 7636332 50 312500000 .65 .116029 4.8 2548.04 11.8 228776 2-: C 7962624 51 345025251 .70 .168070 4.9 2824.75 12.0 248832 24.2 8299976 52 380204032 .75 .237305 5.0 3125.00 12.2 27027 1 24.-: 8648666 53 418195493 .80 .327680 5.1 3450.25 12.4 293163 24.6 9008978 54 459165024 .85 .443705 5.2 3802.04 12.6 317580 24 9381200 55 503234375 .90 .590490 5.3 4181.95 12.8 343597 25.0 9765625 56 550731776 .95 .773781 5.4 4591.65 13.0 371293 2 5.2 10162550 57 601692057 1.00 1 .00000 5.5 5032.84 13.2 400746 5. 10572278 58 656356768 1.05 1.27628 5.6 5507.32 13.4 432040 : 10995116 -59 714924299 1.10 1.61051 5.7 6016.92 13.6 465259 ■: P 11431377 60 777600000 1.15 2.01135 5.3 6563.57 13.8 500490 11881376 61 844596301 1.20 2.48832 5.9 7149.24 14.0 537824 :1.2 12345437 62 916132332 1.25 3.05176 6.0 7776.00 14.2 577353 :•'.■.-: 12823886 63 992436543 1.30 3.71293 6.1 8445.96 14.4 619174 22,2 13317055 64 1073741824 1.35 4.48403 6.2 9161.33 14.6 663383 26.8 13825281 65 1160290625 1.40 5.37824 6.3 9924.37 14.8 710032 a c. 14348907 66 1252332576 1.45 6.4097 3 6.4 10737 15.0 759375 '7.2 14888280 67 1350125107 1.50 7.59375 6.5 11603 15.2 811368 . - 15443752 68 1453933568 1.55 8.94661 6.6 12523 15.4 866171 27.6 16015681 69 1564031349 1.60 10.4858 o.7 13501 15.6 923896 2 7.8 16604430 70 1680700000 1.65 12.2298 6.8 14539 15.8 934658 28.0 17210368 71 1804229351 1.70 14.1986 15640 16.0 1048576 _J _ 17833868 72 1934917632 1.75 16.4131 2 16807 16.2 1115771 18475309 73 2073071593 1.80 18.8957 7.1 18042 16.4 1186367 L 3/; 19135075 74 2219006624 1.85 21.6700 7.2 19349 16.6 1260493 19813557 75 2373046875 1.90 24.7610 7.3 20731 16.8 1338278 29.0 20511149 76 2535525376 1.95 28.1951 7 4 22190 17.0 1419357 29 2 21228253 77 2706784157 2.00 32.0000 7.5 23730 17.2 1505366 1~:, 21965275 78 2887174368 2.05 36.2051 7.6 25355 17.4 1 594947 2 22722628 79 3077056399 2.10 40.8410 7.7 27068 17.6 1688742 29; 23500728 80 3276800000 2.15 45.9401 7.8 28872 17.8 1 786899 24300000 81 3486784401 2.20 51.5363 7.9 30771 18.0 1889568 30.5 26393634 82 3707398432 2.25 57.6650 8.0 32768 18.2 1996903 31.0 28629151 83 3939040643 2.30 64.3634 8.1 34868 18.4 2109061 31.5 31013642 84 4182119424 2.35 71.6703 8.2 37074 18.6 2226203 32.0 33554432 85 4437053125 2.40 79.6262 8.3 39390 18.8 2348493 32.5 36259082 86 4704270176 2.45 88.2735 8.4 41821 19.0 2476099 33.0 39135393 87 4984209207 2.50 97.6562 8.5 44371 19.2 2609193 33.5 42191410 88 5277319168 2.55 107.820 8.6 47043 19.4 2747949 34.0 45435424 89 5584059449 2.60 118.814 8.7 49842 19.6 2892547 34.5 48875930 90 5904900000 2.70 143.489 8.3 52773 19.8 3043 1 68 35.0 52521875 91 6240321451 2.80 172.104 8.9 55841 20.0 3200000 35.5 56382167 92 6590815232 2.90 205.111 9.0 59049 20.2 3363232 26.0 60466176 93 6956883693 3.00 243.000 9.1 62403 20.4 3533059 26 5 64783487 94 7339040224 3.10 286.292 9.2 65908 20.6 3709677 37.0 69343957 95 7737809375 3.20 335.544 9.3 69569 20.8 3893289 37. 5 74157715 96 8153726976 3.30 391.354 9.4 73390 21.0 4034101 38.0 79235168 97 8587340257 3.40 454.354 9.5 77378 21.2 4282322 38.5 84587005 98 9039207968 3.50 525.219 9.6|81537 21.4 4433166 39.0 90224199 99 9509900499 3.60 604.662 9.7'85873 21.6 4701850 39.5 96158012 CIRCUMFERENCES AND AREAS OP CIRCLES. CIRCUMFERENCES AND AREAS OF CIRCLES. Ill Diam. Circum. Area. Diam. Circum. Area. Diam. Circum. Area. V64 . 04909 .00019 3 3 /8 7.4613 4.4301 6V8 19.242 29 465 V32 .09818 .00077 7/16 7.6576 4.6664 1/4 19.635 30 680 3/64 .14726 .00173 1/2 7.8540 4.9087 3/8 20.028 31 919 1/16 .19635 .00307 9/16 8.0503 5.1572 1/2 20.420 33. 183 3 /32 .29452 . 00690 5/8 8.2467 5.4119 5/8 20.813 34.472 1/8 .39270 .01227 . U/16 8.4430 5.6727 3/ 4 21.206 35.785 5 /32 .49087 .01917 3/4 8.6394 5.9396 7/8 21.598 37.122 3/16 .58905 .02761 13/16 8.8357 6.2126 7. 21.991 38.485 7/32 .68722 .03758 7/8 9.0321 6.4918 1/8 22.384 39.871 15/16 9.2284 6.7771 1/4 22.776 41.282 V4 . 78540 . 04909 3 /s 23.169 42.718 9 /32 .88357 . 062 1 3 3. 9.4248 7.0686 1/2 23.562 44. 179 5/16 .98175 .07670 Vl6 9.6211 7.3662 5/8 23.955 45.664 H/32 1.0799 .09281 1/8 9.8175 7 . 6699 3/ 4 24.347 47.173 3/8 1.1781 .11045 3/16 10.014 7.9798 7/8 24.740 48.707 13/32 1.2763 .12962 V4 10.210 8.2958 8. 25.133 50.265 7/16 1.3744 .15033 5/16 10.407 8.6179 1/8 25.525 51.849 15/32 1.4726 .17257 3/8 10.603 8 . 9462 1/4 25.918 53.456 7/16 10.799 9.2806 3/8 26.311 55.088 1/2 1.5708 .19635 1/2 10.996 9.6211 1/2 26.704 56.745 17/32 1 . 6690 .22166 9/16 11.192 9.9678 5 /8 27.096 58.426 9/16 1.7671 .24850 5/8 11.388 10.321 3/4 27.489 60.132 19/32 1.8653 .27688 U/16 11.585 10.680 7/8 27.882 61.862 5/8 1.9635 .30680 3/ 4 11.781 11.045 9. 28.274 63.617 21/32 2.0617 .33824 13/16 11.977 11.416 1/8 28.667 65.397 H/16 2.1598 .37122 7/8 12.174 11.793 1/4 29.060 67.201 23 /32 2.2580 .40574 15/16 12.370 12.177 3/8 29.452 69.029 4. 12.566 12.566 1/2 29.845 70.882 3/4 2.3562 .44179 Vl6 12.763 12.962 5/8 30.238 72.760 23/32 2.4544 .47937 1/8 12.959 13.364 3/4 30.631 74.662 13/16 2.5525 .51849 3 /l6 13.155 13.772 7 /8 31.023 76.589 27/32 2.6507 .55914 1/4 13.352 14. 186 10. 31.416 78.540 7/8 2.7489 .60132 5/16 13.548 14.607 1/8 31.809 80.516 29/32 2.8471 .64504 3/8 13.744 15.033 1/4 32.201 82 . 5 1 6 15/16 2.9452 . 69029 7/16 13.941 15.466 3/8 32.594 84.541 31,32 3 . 0434 .73708 1/2 14.137 1 5 . 904 1/2 32.987 86.590 9/16 14.334 16.349 5/8 33.379 88.664 1. 3.1416 .7854 5/8 14.530 16.800 3/4 33.772 90.763 Vl6 3.3379 .8866 U/16 14.726 17.257 ' 7/g 34.165 92 . 886 1/8 3.5343 .9940 3/ 4 14.923 17.721 11. 34.558 95.033 3/16 3.7306 1.1075 13/16 15.119 18.190 1/8 34.950 97.205 1/4 3.9270 1.2272 7/8 15.315 18.665 1/4 35.343 99.402 5/16 4.1233 1.3530 15/16 15.512 19.147 3/8 35.736 101.62 3/8 4.3197 1.4849 5. 1 5 . 708 19.635 1/2 36. 128 103.87 7/16 4.5160 1.6230 Vl6 1 5 . 904 20.129 5/8 36.521 106.14 1/2 4.7124 1.7671 1/8 16.101 20.629 3/4 36.914 1C8.43 9/16 4.9087 1.9175 3 /l6 16.297 21.135 7/8 37.306 110.75 % 5.1051 2.0739 1/4 16.493 21.648 12. 37.699 113.10 U/16 5.3014 2.2365 5/16 16.690 22 . 1 66 1/8 38.092 115.47 3/4 5 . 4978 2.4053 3 /8 16.886 22.691 1/4 38.485 117.86 13/16 5.6941 2.5802 7/16 17.082 23.221 3/8 38.877 120.28 7/8 5 . 8905 2.7612 1/2 17.279 23.758 1/2 39.270 122.72 15/16 6.0868 2.9483 9/16 17.475 24.301 5/8 39.663 125.19 5/8 17.671 24.850 3/4 40.055 127.68 2. 6.2832 3.1416 U/16 1 7 . 868 25.406 7/8 40.448 130.19 Vl6 6.4795 3.3410 3/4 18.064 25.967 13. 40.841 132.73 1/8 6.6759 3.5466 13/16 18.261 26.535 1/8 41.233 135 30 3/16 6.8722 3.7583 7/8 18.457 27.109 1/4 41.626 137.89 1/4 7 . 0686 3.9761 15/16 18.653 27.688 3/8 42.019 140.50 5/16 7 . 2649 4.2000 6. 18.850 28.274 1/2 42.412 143.14 MATHEMATICAL TABLES. Diam. Circura. Area. Diam. Circum. Area. Diam. Circum. Area. 13-3/s 42.804 145.80 217/s 68.722 375.83 30 V8 94.640 712.76 3/ 4 43.197 148.49 22. 69.115 380.13 1/4 95.033 718.69 7/8 43.590 1 5 1 . 20 1/8 69.503 384.46 3/8 95.426 724.64 14. 43.982 153.94 1/4 69 . 900 388.82 1/2 95.819 730.62 Vs 44.375 156.70 3/8 70.293 393.20 5/8 96.211 736.62 1/4 44.768 159.48 1/2 70.686 397.61 3/ 4 96.604 742.64 3/8 45.160 162.30 5/8 71.079 402 . 04 7/8 96.997 748.69 1/2 45.553 165.13 3/ 4 71.471 406.49 31. 97.389 754.77 5/8 45.946 167.99 7/8 71.864 410.97 1/8 97.782 760.87 3/ 4 46.338 170.87 23. 72.257 4 1 5 . 48 1/4 98.175 766.99 7 /8 46.731 173.78 1/8 72.649 420.00 3/8 98.567 773.14 15. 47.124 176.7! 1/4 73.042 424.56 1/2 98.960 779.31 1/8 47.517 179.67 3/8 73.435 429.13 5/8 99.353 785.51 V4 47.909 1 82 . 65 1/2 73.827 433.74 3/4 99.746 791 73 3/8 48.302 185.66 5/8 74.220 438.36 7/8 100.138 797.98 1/2 48.695 188.69 3/ 4 74.613 443.01 32. 100.531 804.25 5/8 49.0*7 191.75 7/8 75.006 447.69 1/8 100.924 810.54 3/4 49.480 194.83 24. 75.398 452.39 1/4 101.316 816.86 ' 7/ 8 49.873 197.93 1/8 75.791 457.11 3/8 101.709 823.21 16. 50.265 201.06 1/4 76.184 461.86 1/2 102.102 829.58 1/8 50.658 204.22 3/8 76.576 466.64 5/8 1 02 . 494 835.97 1/4 51.051 207.39 1/2 76.969 471.44 3/4 102.887 842.39 3/8 51.444 210.60 5/8 77.362 476.26 7/8 103.280 848.83 1/2 51.836 213.82 3/4 77.754 481.11 33. 103.673 855.30 5/8 52.229 2 1 7 . 08 7/8 78.147 485.98 1/8 104.065 861.79 3/4 52.622 220.35 25. 78.540 490.87 1/4 104.458 868.31 7/8 53.014 223.65 1/8 78.933 495.79 3/8 104.851 874.85 17. 53.407 226.98 1/4 79.325 500.74 1/2 105.243 881.41 1/8 53.800 230.33 3/8 79.718 505.71 5/8 105.636 888.00 1/4 54.192 233.71 1/2 80.111 510.71 3/4 106.029 894.62 3/8 54.585 237.10 5/8 80.503 515.72 7/8 106.421 901.26 1/2 54.978 240.53 3/ 4 80.896 520.77 34. 106.814 907.92 5/8 55.371 243.98 7/8 81.289 525.84 1/8 107.207 914.61 3/4 55.763 247.45 26. 81.681 530.93 1/4 107.600 921.32 7/8 56.156 250.95 1/8 82.074 536.05 3/8 107.992 928.06 18. 56.549 254.47 1/4 82.467 541.19 l/ 2 103.385 934.82 1/8 56.941 258.02 3/8 82.860 546.35 5/8 108.778 941.61 1/4 57.334 261.59 1/2 83.252 551.55 3/4 109.170 948.42 3/8 57.727 265.18 5/8 83.645 556.76 7/8 109.563 955.25 1/2 58.119 268.80 3/4 84.038 562.00 35. 109.956 962 . 1 1 5/8 58.512 272.45 7/8 84.430 567.27 1/8 110.348 969.00 3/4 58.905 276.12 27. 84.823 572.56 1/4 110.741 975.91 7/8 59.298 279.81 1/8 85.216 577.87 3/8 111.134 982.84 19. 59.690 283.53 1/4 85.608 583.21 1/2 111.527 989.80 1/8 60.083 287.27 3/8 86.001 588.57 5/8 111.919 996.78 1/4 60.476 291.04 1/2 86.394 593.96 3/4 112.312 1003.8 3/8 60.868 294.83 5/8 86.786 599.37 7/8 112.705 1010.8 1/2 61.261 298.65 3/4 87.179 604.81 36. 113.097 1017.9 5/8 61.654 302.49 7/8 87.572 610.27 1/8 1 1 3 . 490 1025.0 3/ 4 62.046 306.35 28. 87.965 615.75 1/4 113.883 1032.1 7/8 62.439 310.24 1/8 88,357 621.26 3/8 114.275 1039.2 20. 62.832 314.16 1/4 88.750 626.80 1/2 114.668 1046.3 1/8 63.225 318.10 3/8 89.143 632.36 5/8 115.061 1053.5 1/4 63.617 322.06 1/2 89.535 637.94 3/4 115.454 1060.7 3/8 64.010 326.05 5/8 89.928 643.55 7/8 115.846 1068.0 1/2 64.403 330.06 3/4 90.321 649.18 37. 116.239 1075.2 5/8 64.795 334.10 7/8 90.713 654.84 1/8 116.632 1082.5 3/4 65. 188 338.16 29. 91.106 660.52 1/4 117.024 1089.8 7/8 65.581 342.25 1/8 91 .499 666.23 3/8 117.417 1097.1 21. 65.973 346.36 1/4 91.892 671.96 1/2 117.810 1104.5 '-'a 66.366 350.50 3/8 92.284 677.71 5 /8 118.202 1111.8 V4 66.759 354.66 1/2 92.677 683.49 3/4 118.596 1119.2 3/8 67.152 358.84 5/8 93.070 689.30 7/8 118.988 1126.7 1/2 67.544 363.05 3/4 93.462 695.13 38. 119.381 1134.1 5/8 67.937 367.28 7/8 93.855 700.98 1/8 119.773 1141.6 3/4 63.330 371 .54 30. 94.248 706 . 86 1/4 120.166 1149.1 CIRCUMFERENCES AND AREAS OF CIRCLES. 113 Diana. Circuin. Area. Diana. Circum. Area. Diam I Circum. I Area. 383/s 120.559 1156.6 465/s 146.477 1707.4 547/ 8 172.395 1 2365.0 V2 120.951 1164.2 3/4 146.869 1716.5 55. 172.788 2375.8 5 /8 121.344 1171.7 7/8 147.262 1725.7 Vs 173. 180 2386.6 3/ 4 121.737 1179.3 47. 147.655 1734.9 V4 173.573 2397.5 7 /8 122.129 1186.9 Vs 148.048 1744.2 3/8 1 73 . 966 2408.3 39. 122.522 1194.6 V4 1 48 . 440 1753.5 1/2 174.358 2419.2 V8 122.915 1202.3 3/8 148.833 1762.7 5/8 174.751 2430. 1 V4 123.308 1210.0 V2 149.226 1772.1 3/4 175. 144 2441. 1 3/8 123.700 1217.7 5/8 149.618 1 78 1 . 4 7/8 175.536 2452.0 V2 124.093 1225.4 3/4 150.011 1790.8 56. 175.929 2463.0 5/8 124.486 1233.2 7/8 150.404 1800.1 Vs 176.322 2474.0 3/4 124.878 1241.0 48. 150.796 1809.6 V4 176.715 2485.0 7/8 125.271 1248.8 Vs 151.189 1819.0 3 /8 177. 107 2496. 1 40. 125.664 1256.6 1/4 151.582 1828.5 V2 177.500 2507.2 Vs 126.056 1264.5 3/8 151.975 1837.9 5 /8 177.893 2518.3 V4 126.449 1272.4 V2 152.367 1847.5 3/4 178.285 2529.4 3/8 126.842 1280.3 5/8 152.760 1857.0 7/8 178.678 2540.6 V2 127.235 1288.2 3/4 153.153 1866.5 57. 179.071 2551.8 5 /8 127.627 1296.2 7/8 153.545 1876.1 Vs 179.463 2563.0 3/4 128.020 1304.2 49. 153.938 1885.7 V4 179.856 2574.2 7/8 128.413 1312.2 Vs 154.331 1895.4 3/8 180.249 2585.4 41. 128.805 1320.3 1/4 154.723 1905.0 V2 180.642 2596.7 Vs 129.198 1328.3 3/8 155.116 1914.7 5/8 181.034 2608.0 Va 129.591 1336.4 1/2 155.509 1924.4 3/4 181.427 2619.4 3 /8 129.983 1344.5 5/8 155.902 1934.2 7/8 181.820 2630.7 V2 130.376 1352.7 3/4 156.294 1943.9 58. 182.212 2642. 1 5/8 130.769 1360.8 7/8 156.687 1953.7 • Vs 182.605 2653.5 3/ 4 131.161 1369.0 50. 157.080 1963.5 V4 182.998 2664.9 7/8 131.554 1377.2 Vs 157.472 1973.3 3/8 183.390 2676.4 42. 131.947 1385.4 V4 157.865 1983.2 V2 183.783 2687.8 Vs 132.340 1393.7 3/8 158.258 1993. 1 5 /8 184.176 2699.3 1/4 132.732 1402.0 V2 158.650 2003.0 3/4 184.569 2710.9 3/8 133.125 1410.3 5/8 159.043 2012.9 7/8 184.961 2722.4 V2 133.518 1418.6 3/4 159.436 2022.8 59. 185.354 2734.0 5 /8 133.910 1427.0 7/8 159.829 2032.8 1/8 185.747 2745.6 3/4 134.303 1435.4 51. 160.22! 2042.8 V4 186.139 2757.2 7/8 134.696 1443.8 Vs 160.614 2052.8 3/8 186.532 2768.8 43. 135.088 1452.2 V4 161.007 2062.9 v 2 186.925 2780.5 Vs 135.481 1460.7 3/8 161.399 2073.0 5/8 187.317 2792.2 1/4 135.874 1469.1 • V2 161.792 2083.1 3/4 187.710 2803.9 3/8 136.267 1477.6 5/8 162.185 2093.2 7/8 188. 103 2815.7 V 2 136.659 1486.2 3/4 162.577 2103.3 60. 188.496 2827.4 5 /8 137.052 1494.7 7/8 162.970 2113.5 Vs 188.888 2839.2 3/4 137.445 1503.3 52. 163.363 2123.7 V4 189.281 2851.0 7/8 137.837 1511.9 Vs 163.756 2133.9 3/8 189.674 2862.9 44. 138.230 1520.5 V4 164.148 2144.2 V2 190.066 2874.8 Vs 138.623 1529.2 3/8 164.541 2154.5 5/8 190.459 2886.6 V4 139.015 1537.9 V2 164.934 2164.8 3/4 190.852 2898.6 3/8 139.408 1546.6 5/8 165.326 2175.1 7/8 191.244 2910.5 V2 139.801 1555.3 3/4 165.719 2185.4 61. 191.637 2922.5 5 /8 140.194 1564.0 7/8 166.112 2195.8 Vs 192.030 2934.5 3/4 140.586 1572.8 53. 166.504 2206.2 1/4 192.423 2946.5 7/8 140.979 1581.6 Vs 166.897 2216.6 3/8 192.815 2958.5 45. 141.372 1590.4 V4 167.290 2227.0 V2 193.208 2970.6 V8 141.764 1599.3 3/8 167.683 2237.5 5/8 193.601 2982.7 V4 142.157 1608.2 V2 168.075 2248.0 3/4 193.993 2994.8 3/8 142.550 1617.0 5/8 168.468 2258.5 7/8 194.386 3006.9 V2 142.942 1626.0 3/4 168.861 2269. 1 62. 194.779 3019.1 5/8 143.335 1634.9 7/8 169.253 2279.6 Vs 195.171 3031.3 3/4 143.728 1643.9 54. 1 69 . 646 2290.2 1/4 195.564 3043.5 7/8 144.121 1652.9 Vs 170.039 2300.8 3/8 195.957 3055.7 46. 144.513 1661.9 V4 170.431 2311.5 1/2 196.350 3068.0 Vs 144.906 1670.9 3/8 170.824 2322.1 5/8 196.742 3080.3 1/4 145.299 1680.0 V2 171.217 2332.8 3/4 197.135 3092.6 3/8 145.691 1689. 1 5/8 171.609 2343.5 7/8 197.528 3 1 04 9 V2 146.084 1698.2 3/ 4 1 72 . 002 2354.3 63. 197.920 3117.2 114 MATHEMATICAL TABLES. Diam. Circum. Area. Diam. Circum. Area. Diam.l Circum. Area. 63 V8 198.313 3129.6 713/8 224.23 1 4001. 1 795/ 8 250.149 49/9.5 V4 198.706 3 1 42 . 1/2 224.624 4015.2 3/4 250.542 4995.1 3 /8 199.098 3154.5 5/8 225.017 4029.2 7/8 250.935 5010.9 V2 199.491 3166.9 3/ 4 225.409 4043.3 80. 251.327 5026.5 5 /8 199.884 3179.4 7/8 225.802 4057.4 1/8 251.720 5042.3 3/ 4 200.277 3191.9 72. 226.195 4071.5 1/4 252.113 5053.0 7 /8 200.669 3204.4 1/8 226.587 4085.7 3 /8 252.506 5073.8 64. 201.062 3217.0 1/4 226.980 4099.8 1/2 252.393 50S9.6 V8 201.455 3229.6 3/8 227.373 4114.0 5/8 253.291 5105.4 V4 201.847 3242 . 2 1/2 227.765 4128.2 3/ 4 253.634 5121.2 3/8 202.240 3254.8 5 /8 228.158 4142.5 7/8 254.076 5137. 1 V2 202.633 3267.5 3/4 228.551 4156.8 81. 254.469 5153.0 5 /8 203.025 3280.1 7/8 228.944 4171.1 Vs 254.862 5168.9 3/ 4 203.418 3292.8 73. 229.336 4185.4 V4 255.254 5184.9 7/8 203.811 3305.6 1/8 229.729 4199.7 3/8 255.647 5200. 8 65. 204.204 3318.3 1/4 230.122 4214.1 1/2 256.040 5216.8 Vs 204.596 3331.1 3/8 230.514 4228.5 5/8 256.433 5232.8 Vt 204.989 3343.9 1/2 230.907 4242.9 3/4 256.825 5248.9 3/8 205.382 3356.7 5/8 231.300 4257.4 7/8 257.218 5264.9 V2 205.774 3369.6 3/4 23 1 . 692 4271.8 82. 257.611 5281.0 5 /8 206.167 3382.4 7/8 232.085 4286.3 Vs 258.003 5297. 1 3/ 4 206.560 3395.3 74. 232.478 4300.8 1/4 258.396 5313.3 7/8 206.952 3408.2 1/8 232.871 4315.4 3/8 258.789 5329.4 66. 207.345 3421.2 1/4 233.263 4329.9 1/2 259.181 5345.6 Vs 207.738 3434.2 3/8 233.656 4344.5 5/8 259.574 5361.8 V4 208.131 3447.2 1/2 234.049 4359.2 3/4 259.967 5378.1 3/8 208.523 3460.2 5/8 234.441 4373.8 7/8 260.359 5394.3 V2 208.916 3473.2 3/4 234.834 4388.5 83. 260.752 5410.6 5 /8 209.309 3486.3 7/8 235.227 4403 . 1 1/8 261.145 5426.9 3/4 209.701 3499.4 75. 235.619 4417.9 V4 261.538 5443.3 7/8 210.094 3512.5 1/8 236.012 4432.6 3/8 261.930 5459.6 67. 210.487 3525.7 1/4 236.405 4447.4 1/2 262.323 5476.0 V8 210.879 3538.8 3/8 236.798 4462.2 5/8 262.716 5492.4 V4 211.272 3552.0 1/2 237.190 4477.0 3/4 263 . 1 08 5503.8 3/8 211.665 3565.2 5/8 237.583 4491.8 7/8 263.501 5525.3 1/2 212.058 3578.5 3/4 237.976 4506.7 84. 263.894 5541.8 5/8 212.450 3591.7 7/8 233.368 4521.5 Vs 264.236 5558.3 3/4 212.843 3605.0 76c 238.761 4536.5 1/4 264.679 5574.8 7/8 213.236 3618.3 1/8 239.154 4551.4 3/8 265.072 5591.4 68. 213.628 3631.7 1/4 239.546 4566.4 1/2 265.465 5607.9 1/8 214.021 3645.0 3/8 239.939 4581.3 5 /8 265.857 5624.5 1/4 214.414 3658.4 1/2 240.332 4596.3 3/4 266.250 5641.2 3/8 214.806 3671.8 5/8 240.725 4611.4 7/8 266.643 5657.8 1/2 215.199 3685.3 3/4 241.117 4626.4 85. 267.035 5674.5 5 /8 215.592 3698.7 7/8 241 .510 4641.5 1/8 267.428 5691.2 3/ 4 2 1 5 . 984 3712.2 77. 241.903 4656.6 1/4 267.821 5707.9 7/8 216.377 3725.7 1/8 242.295 4671.8 3/8 268.213 5724.7 69. 216.770 3739,3 1/4 242.633 4686.9 1/2 263.606 5741.5 1/8 217.163 3752.8 3/8 243.081 4702.1 5/8 263.999 5758.3 1/4 217.555 3766.4 1/2 243.473 4717.3 3/4 269.392 5775.1 3/8 217.948 3780.0 5/8 243.866 4732.5 7/8 269.784 5791.9 1/2 218.341 3793.7 3/4 244.259 4747.8 86. 270.177 5808.8 5/8 218.733 3807.3 7/8 244.652 4763.1 Vs 270.570 5825.7 3/4 219. 126 3821.0 78. 245.044 4778.4 1/4 270.962 5842.6 7/8 219.519 3834.7 1/8 245.437 4793.7 3/8 271.355 5859.6 70. 219.911 3848.5 1/4 245.830 4809.0 1/2 271.748 5876.5 1/8 220.304 3862.2 3/8 246.222 4824.4 5/8 272.140 5893.5 1/4 220.697 3876.0 l/ 2 246.615 4839.8 3/ 4 272.533 5910.6 3/8 221.090 3889.8 5/8 247.003 4855.2 7/8 272.926 5927.6 1/2 221.482 3903.6 3/4 247.400 4870.7 87. 273.319 5944.7 5/8 221.875 3917.5 7/8 247.793 4886.2 1/8 273.711 5961.8 3/4 222.268 3931.4 7 a 248. 186 4901.7 1/4 274.104 5978.9 7/8 222.660 3945.3 1/8 243.579 4917.2 3/8 274.497 5996.0 71. 223.053 3959 2 1/4 248.971 4932.7 1/2 274.889 60 1 3 . 2 1/8 223.446 3973 1 3/8 249.364 4948 . 3 5/8 275.282 6030.4 1/4 223.838 3987.1 1/2 249.75 7 4963.9 3/4 275.675 6047.6 CIRCUMFERENCES AND AREAS OF CIRCLES. 115 Area. Diam. Circum. Area. Diani. Circum. Area 276.067 276.460 276.853 277.246, 277.633! 278.031 278.424 278.816 279.209 279.602 279.994 280.387 280.780 281. 173 281.565 281.958 282.351 282.743 283. 136 283.529 283.921 284.314 284.707 285.100 285.492 285.835 286.278 286.670 237.063 287.456 2S7.848 288.241 288.634 239.027 289.419 239.812 290.205 290.597 290.990 291.333 291.775 292.168 292.561 292.954 293.346 293.739 294.132 294.524 294. 91 7 295.310 295.702 296.095 296.488 296.881 297.273 297.666 293.059 298.451 298.844 299.237 299.629 300.022 300.415 300.807 6064.9 6082.1 6099.4 6116.7 6134. 1 6151.4 6168.8 6186.2 6203 . 7 6221.1 6238.6 6256.1 6273.7 6291.2 6308.8 6326.4 6344.1 6361.7 6379.4 6397.1 6414.9 6432.6 6450.4 6468.2 6436.0 6503.9 6521.8 6539.7 6557.6 6575.5 6593.5 66H.5 6629.6 6647.6 6665 . 7 6683.8 6701.9 6720.1 6738.2 6756.4 6774.7 6792.9 6811.2 6829.5 6847.8 6366.1 6834.5 6902 . 9 6921.3 6939.8 6958.2 6976.7 6995 . 3 7013.8 7032.4 7051.0 7069.6 7088 . 2 7106.9 7125.6 7144.3 7163.0 7181.8 7200.6 95 7/ 8 96. V8 V4 Vs 1/4 3/8 1/2 5/8 3/4 7/8 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 301.200 301.593 301.986 302.378 302.771 303. 164 303.556 303.949 304.342 304.734 305.127 305.520 305.913 306.305 306.698 307.091 307.483 307.876 308.269 308.661 309.054 309.447 309.840 310.232 310.625 311.018 311.410 311.803 312. 196 312.538 312.981 313.374 313.767 314.159 317.30 320.44 323.58 326.73 329.87 333.01 336.15 339.29 342.43 345.58 343.72 351.86 355.00 353.14 361.28 364.42 367.57 370:71 373.85 376.99 380.13 383.27 386.42 389.56 392.70 395.84 398.98 402. 12 405.27 7219.4 7238.2 7257.1 7276.0 7294.9 7313.8 7332.8 7351.8 7370.8 7389.8 7408 . 9 7428.0 7447.1 7466.2 7435.3 7504.5 7523.7 7543.0 7562.2 7581.5 7600.8 7620. 1 7639.5 7658.9 7678.3 7697.7 7717.1 7736.6 7756.1 7775.6 7795.2 7814.8 7834.4 7854.0 8011.85 8171.28 8332.29 8494.87 8659.01 8324.73 8992 . 02 9160. ._ 9331.32 9503.32 9676.89 9852.03 10028.75 10207.03 10386.89 10568.32 10751.32 10935.88 11122.02 11309.73 I 1499.01 11689.87 11882.29 12076.28 12271.85 12468.98 12667.69 12867.96 13069.81 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 408.41 411.55 414.69 417.83 420.97 424. 12 427.26 430.40 433.54 436.68 439.82 442 . 96 446. 11 449.25 452.39 455.53 458.67 461.81 464.96 468.10 471.24 474.38 477.52 480.66 483.81 486.95 490.09 493.23 496.37 499.51 502.65 505.80 508.94 512.08 5 1 5 . 22 518.36 521.50 524.65 527.79 530.93 534.07 537.21 540.35 543.50 546.64 549.78 552.92 556.06 559.20 562.35 565.49 568.63 571.77 574.91 578.05 581.19 584.34 587.48 590.62 593.76 596.90 600.04 603.19 13273.23 13478.22 13684.78 13892.91 14102.61 14313.88 14526.72 14741. 14 14957. 12 15174.68 15393.80 15614.50 15836.77 16060.61 16286.02 16513.00 16741.55 16971.67 17203.36 17436.62 17671.46 17907.86 18145.84 18385.39 18626.50 18869.19 19113.45 19359.28 19606.68 19855.65 20106.19 20358.31 20611.99 20867.24 21124.07 21382.46 21642.43 21903.97 22167.08 22431.76 22698.01 22965.83 23235.22 23506. 18 23778.71 24052.82 24328.49 24605.74 24884.56 25164.94 25446.90 25730.43 26015.53 26302.20 26590.44 26880.25 27171.63 27464.59 27759.11 28055.21 28352.87 28652. 11 28952 . 92 116 MATHEMATICAL TABLES. Diam. Circum. Area. Diam. Circum. Area. Diam. Circum. 606.33 609.47 612.61 615.75 618.89 622.04 625. 18 628.32 63 1 . 46 634.60 637.74 640.88 644.03 647. 17 650.31 653.45 656.59 659.73 662.88 666.02 669. 16 672.30 675.44 678.58 681.73 684.87 688.01 691.15 694.29 697.43 700.58 703.72 706.86 710.00 713.14 716.28 719.42 722.57 725.71 728.85 731.99 735.13 738.27 741.42 744.56 747.70 750.84 753.98 757. 12 760.27 763.41 766.55 769 . 69 772.83 775.97 779.11 782.26 785.40 783.54 791.68 794.82 797.96 801. 11 804.25 807.39 810.53 813.67 29255.30 29559.25 29864.77 30171.86 30480.52 30790.75 31102.55 31415.93 31730.87 32047.39 32365.47 32685. 13 33006.36 33329. 16 33653.53 33979.47 34306 34636.06 34966.71 35298.94 35632,73 35963.09 36305.03 36643.54 36983.61 37325.26 37668. 38013.27 38359.63 38707.56 39057.07 39408. 14 39760.78 401 15.00 40470.78 40828. 14 41187.07 41547.56 4190^.63 42273.27 42638.48 43005.26 43373.61 43743.54 44115.03 44488 . 09 44862.73 45238.93 45616.71 45996.06 46376 46759.47 47143.52 47529. 16 47916.36 48305. 13 48695.47 49087.39 49480.87 49875.92 50272.55 50670.75 51070.52 51471.85 51874.76 52279.24 52685 29 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 303 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 816.81 819.96 823. 10 826.24 829.33 832.52 835.66 838.81 841.95 845.09 848.23 851.37 854.5! 857.65 860.80 863.94 867.08 870.22 873.36 876.50 879.65 882.79 885.93 889.07 892.2 895.35 893.50 901.64 904.78 907.92 911.06 914.20 917.35 920.49 923.6: 926.77 929.91 933.05 936. 19 939.34 942.48 945.62 948.76 951.90 955.04 958. 19 961.33 964.47 967.61 970.75 973.89 977.04 930. 18 983.32 986.46 989.60 992.74 995.88 999.03 1002.17 1005.31 1008.45 1011.59 1014.73 1017.8^ 1021.02 1024. 16 53092 53502 53912 54325 54739 55154 55571 55990 56410 56832 57255 57680 58106 58534 58964 59395 59823 60262 60698 61 136 61575 62015 62458 62901 63347 63793 64242 64692 65144 65597 66051 66508 66966 67425 67886 68349 68813 69279 69746 70215 70685 71157 71631 72106 72583 73061 73541 74022 74506 74990 75476. 75964, 76453. 76944. 77437. 77931. 78426 78923 79422 79922 80424 80928 81433 81939 82447 82957 83468 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 3fiO 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 1027.30 1030.44 1033.58 1036.73 1039.87 1043.0 1046. 15 1049.29 1052.43 1055.58 1058.72 1061.86 1065.00 1068. 14 1071.28 1074.42 1077.57 1080.71 1083.85 1086.99 1090.13 1093.27 1096.42 1099.56 1102.70 1105.84 1108.98 1112. 12 1115.27 1118.41 1121.55 1124.69 1127.83 1130.97 1134.11 1137-26 1140.40 1143.54 1146.68 1149.82 1152.96 1156.11 1159.25 1162.39 1165.53 1168.67 1171.8 1174.96 1178. 10 1181.24 1184.38 1187.52 1190.66 1193.81 1196.95 1200.09 1203.23 1206.37 1209.51 1212.65 1215.80 1218.94 1222.08 1225.22 1228.36 1231.50 1234.65 Area. 83981.84 84496.28 85012.28 85529.86 86049.01 86569.73 87092.02 87615.88 88141.31 88668.31' 89196.88 89727.03 90258.74 90792.03 91326.88 91863.31 92401.31 92940.88 93482.02 94024.73 94569.01 95114.86 95662.28 96211.28 96761.84 97313.97 97867.68 98422.96 98979.80 | 99538.22 1 00098. 2| 100659.77 ;; 101222.90 I 101787.60 102353. 8J I 102921.72 ji 103491. 13 I 104062. 12 ji 104634.67 105208.80 J 105784.49 106361.76 ! 106940.60 107521.01 II 108102.9) 108686.51 ! 109271.66 | 09853.35 10446.62 11 1036.45 111627.86 1220.83 112815.38 13411.49 114009. 13 1 14603.44 115209.27 115811.67 116415.64 117021.18 117628.30 118236.98 118847.24 119459.06 120072.46 120687.46 121303.96 CIRCUMFERENCES AND AREAS OP CIRCLES. 117 Diam. Circum Area. Diam. Circum. Area. Diam. Circum. Area 1237 1240 1244 1247 1250 1253 1256 1259 1262 1266 1269 1272 1275 1278 1281 1284 1288 1291 1294 1297 1300 1303 1306 1310 1313 1316 1319 1322 1325 1328 1332 1335 1338 1341. 1344 1347 1350 1354 1357 1360 1363. 1366 1369 1372 1376 1379. 1382 1385 1388 1391 1394 1398 1401 1404 1407 1410 1413 1416 1420 1423 1426 1429 1432 1435 1438 1441 1445 121922.07 122541.75 123163.00 123785.82 124410.21 125036.17 125663.71 126292.81 1 26923 . 48 127555.73 128189.55 128824.93 129461 130100.42 130740.52 131382. 19 132025.43 132670.24 133316.63 133964.58 134614. 10 135265.20 135917.86 136572.10 137227.91 137885.29 138544.24 139204.76 139866.85 140530.51 141195.74 141862.54 142530.92 143200.86 143872.38 144545.46 145220.12 145896.35 146574.15 147253.52 147934.46 148616.97 149301.05 149986.70 150673.93 151362.72 152053.08 44 1 152745. 02 5S 153438.53 154133.60 154830.25 155528.47 156228.26 156929.62 157632.55 158337.06 159043.13 159750.77 160459.99 161170.77 161883.13 162597.05 163312.55 164029.62 164748.26 165468.47 166190.25 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 500 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 1448.27 1451.42 1454.56 1457.70 1460.84 1463.98 1467. 12 1470.27 1473.41 1476.55 1479.69 1482.83 1485.97 1489.11 1492.26 1495.40 1498.54 1501.68 1504.82 1507.96 1511.11 1514.25 1517.39 1520.53 1523.67 1526.81 1529.96 1533 1536.24 1539.38 1542.52 1545.66 1548.81 1551.95 1555.09 1558.23 1561.37 1564.51 1567.65 1570.80 1573.94 1577. 05 1580.22 1583.36 1586.50 1589.65 1592.79 1595.93 1599.07 1602.21 1605.35 1608.50 1611 .64 1614.78 1617.92 1 62 1 . 06 1624.20 1627.34 1630.49 1633.63 1636.77 1639.91 1643.05 1646. 19 1649.34 1652.48 1655.62 166913.60 167638.53 168365.02 169093.08 169822.72 170553.92 171286.70 172021.05 172756.9! 173494.45 174233.51 174974. 14 175716.35 176460.12 177205.46 177952.3: 178700.86 179450.91 180202.54 180955.74 181710.50 182466.84 183224.75 183984.23 184745.28 185507.90 186272.10 187037.86 187805.19 188574.10 189344.5: 190116.62 190890.2 191665.43 192442.18 193220.51 194000.41 194781.85 195564.93 196349.54 197135.72 197923.48 198712.80 199503.70 200296.1 201090.20 201885.81 202682.99 203481.74 204282.06 205083.95 205887.42 206692.45 207499.05 208307.23 209116.97 209928.29 210741.18 211555.63 212371.66 213189.26 214008.43 214829. 17 215651 .49 216475.37 217300.82 218127.85 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 1658.76 1661.90 1665.04 1 668 . 1 . 1671.33 1674.47 1677.61 1680.75 1 683 . 89 1687.04 1690.18 1693.32 1696.46 1699.60 1702.74 1705.88 1709.03 1712.17 1715.31 1718.45 1721.59 1724.73 1727.88 1 73 1 . 02 1734.16 1737.30 1740.44 1743.58 1746.73 1749.87 1753.0 1756.15 1759.29 1762.43 1765.58 1768.72 1771.86 1775.00 1778.14 1781.28 1784.42 1787.57 1790.71 1793.85 1796.99 1800.13 1803.27 1806.42 1809.56 1812.70 1815.84 1818.98 1822.12 1825.27 1828.41 1831.55 1834.69 .837.83 1840.97 1844.11 1847.26 1850.40 1853.54 1856.68 1859.82 1862.96 1866.11 218956.44 219786.61 220618.34 221451.65 222286.53 223122.98 223961. CO 224800.59 225641.75 226484.48 227328.79 228174.66 229022. 10 229871.12 230721.71 231573.86 232427.59 233282.89 234139.76 234998.20 235858.21 236719.79 237582.94 238447.67 239313.96 240181.83 241051.26 241922.27 242794.85 243668.99 244544.71 245422.00 246300.86 247181.30 248063.30 248946.87 249832.01 250718.73 251607.01 252496.87 253388.30 254281.29 255175.86 256072.00 256969.71 257868.99 258769.85 259672.27 260576.26 261481.83 262388.96 263297.67 264207.94 265119.79 266033.21 266948.20 267864.76 268782.89 269702.59 270623.86 271546.70 272471.12 273397.10 274324.66 275253.78 276184.48 277116.75 118 MATHEMATICAL TABLES. Diam Circum. Area. Dkm Circum Area. Diam. Circum. Area. 595 1869.25 278050.58 663 2082 . 88 345236.69 731 2296.50 419686. 15 596 1872.39 278985.99 664 2086.02 346278.91 732 2299.65 420835. 19 597 1875.53 279922.97 665 2089.16 347322.70 733 2302.79 421985.79 598 1878.67 280861.52 666 2092.30 348368.07 734 2305.93 423137.97 599 1881.81 281801.65 667 2095.44 349415.00 735 2309.07 424291.72 600 1884.96 282743.34 668 2098.58 350463.51 736 2312.21 425447.04 601 1888. 10 283686.60 669 2101.73 351513.59 737 2315.35 426603.94 602 1891.24 284631.44 670 2104.87 352565.24 738 2318.50 427762.40 603 1894.38 285577.84 671 2108.01 353618.45 739 2321.64 428922 . 43 604 1897.52 286525.82 672 2111.15 354673.24 740 2324.78 430084.03 605 1900.66 237475.36 673 2114.29 355729.60 741 2327.92 431247.21 606 1903.81 283426.48 674 2117.43 356787.54 742 233 1 . 06 432411.95 607 1906.95 239379. 17 675 2120.58 357847.04 743 2334.20 433578.27 608 1910.09 290333.43 676 2123.72 358908.11 744 2337.34 434746.16 609 1913.23 291289.26 677 2126.86 359970.75 745 2340.49 435915.62 610 1916.37 292246.66 678 2130.00 361034.97 746 2343.63 437086.64 611 1919.51 293205.63 679 2133.14 362100.75 747 2346.77 438259.24 612 1922.65 294166.17 630 2136.28 3631:8.11 748 2349.91 439433.41 613 1925.80 295128.28 631 2139.42 364237.04 749 2353.05 440609.16 614 1928.94 296091.97 632 2142.57 365307.54 750 2356.19 441786.47 615 1932.08 297057.22 683 2145.71 366379.60 751 2359.34 442965.35 616 1935.22 298024.05 634 2148.85 367453.24 752 2362.48 444145.80 617 1938.36 298992.44 635 2151.99 368528.45 753 2365.62 445327.83 618 1941.50 299962.41 686 2155.13 369605.23 754 2368.76 445511.42 619 1944.65 300933.95 637 2158.27 370683.59 755 2371.90 447696.59 620 1947.79 301907.05 633 2161.42 371763.51 756 2375.04 448883.32 621 1950.93 302881.73 639 2164.56 372845.00 757 2378.19 450071.63 622 1954.07 303857.98 090 2167.70 373928.07 758 2381.33 451261.51 623 1957.21 304835. 8G 691 2170.84 375012.70 759 2384.47 452452.96 624 1960.35 305815.20 692 2173.98 376098.91 760 2387.61 453645.98 625 1963.50 306796.16 693 2177.12 377186.68 761 2390.75 454840.57 626 1966.64 307778.69 694 2180.27 378276.03 762 2393.89 456036.73 627 1969.73 308762.75 695 2183.41 379366.95 763. 2397.04 457234.46 628 1972.92 309748. 4/ 696 2186.55 380459.44 764 2400.18 458433.77 629 1976.06 310735.71 697 2189.69 381553.50 765 2403.32 459634.64 630 1979.20 311724.53 698 2192.83 382649.13 766 2406.46 460837.08 631 1982.35 312714.92 699 2195.97 383746.33 767 2409.60 462041.10 632 1985.49 313706.88 700 2199.11 384845.10 768 2412.74 463246.69 633 1988.63 314700.40 701 2202.26 385945.44 769 2415.88 464453.84 634 1991.77 315695.50 702 2205.40 387047.36 770 2419.03 465662.57 635 1994.91 3 1 6692 . 1 7 703 2208.54 388150.84 771 2422. 1, 466872.87 636 1998.05 317690.42 704 2211.68 389255.90 772 2425.31 468084.74 637 2001. 19 318690.23 705 2214.82 390362.52 773 2423.45 469298.18 638 2004.34 319691.61 706 2217.96 391470.72 774 2431.59 470513.19 639 2007.48 320694.56 707 2221.11 392580.49 775 2434.73 471729.77 640 2010.62 321699.09 708 2224.25 393691.82 776 2437.88 472947.92 641 2013.76 322705.18 709 2227.39 394804.73 777 2441.02 474167.65 642 2016.90 323712.85 710 2230.53 395919.21 778 2444.16 475388.94 643 2020.04 324722.09 711 2233.67 397035.26 779 2447.30 476611.81 644 2023. 19 325732.89 712 2236.81 398152.89 780 2450.44 477836.24 645 2026.33 326745.27 713 2239.96 399272.03 781 2453.58 479062.25 646 2029.47 327759.22 714 2243.10 00392.84 782 2456.73 480289.83 647 2032.61 328774.74 715 2246.24 401515.18 703 2459.87 481518.97 648 2035.75 329791.83 716 2249.38 402639.08 784 2463.01 482749.69 649 2038.89 330810.49 717 2252.52 403764.56 785 2466.15 483981.98 650 2042.04 331830.72 718 2255.66 40489 1 . 60 786 2469.29 485215.84 651 2045. 18 332852.53 719 2258.81 406020.22 787 2472.43 486451.28 652 2048.32 333875.90 720 2261.95 407150.41 788 2475.58 487688.28 653 2051.46 334900.85 721 2265.09 408282.17 789 2478.72 488926.85 654 2054.60 335927.36 722 2268.23 409415.50 790 2481.86 490166.99 655 2057.74 336955.45 723 2271.37 410550.40 791 2485.00 491408.71 655 2060.88 337985.10 724 2274.51 411686.87 792 2488.14 492651.99 657 2064.03 339016.33 725 2277.65 412824.91 793 2491.28 493896.85 653 2067. 17 340049.13 726 2280.80 413964.52 794 2494.42 495143.28 659 2070.3 1 341083.50 727 2283.94 415105.71 795 2497.57 496391.27 660 2073.45 342119.44 728 2287.08 416248.46 796 2500.71 497640.84 661 2076 59 343156.95 729 2290.22 417392.79 797 2503.85^ 498891.98 662 2079. 731344196.03 730 2293.36 418538.68 798 2506.99 500144.69 CIRCUMFERENCES AND AREAS OF CIRCLES. 110 Area. Circum.l Area. Diam. Cireum. 2937.39 2940.53 2943.67 2946.81 2949.96 2953.10 2956.24 2959.38 2^62.52 2965.66 2968.81 2971.95 2975.09 2978.23 2981.37 2984.51 2987.65 2990.80 2993.94 2997 . 08 3000.22 3003.36 3006.50 3009.65 3012.79 3015.93 3019.07 3022.21 3025.35 3028.50 3031.64 3034.78 3037.92 3041.06 3044.20 3047.34 3050.49 3053.63 3056.77 3059.91 3063.05 3066.19 3069.34 3072.48 3075.62 3078.76 3081.90 3085.04 3088.19 3091.33 3094.47 3097.61 3100.75 3103.89 3107.04 3110.18 3113.32 3116.46 3119.60 3122.74 3125.88 3129.03 3132.17 3135.31 3138.45 3141.59 Area. 799 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 828 829 830 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845 846 847 848 849 850 851 852 853 854 855 856 857 858 859 860 861 862 863 864 865 866 2510 2513 2516 2519 2522 2525 2528 2532 2535 2538. 2541. 2544. 2547. 2550. 2554. 2557. 2560. 2563 2566 2569 2572. 2576 2579 2582 2585 2588. 2591 2594. 2598 2601. 2604 2607. 2610. 2613. 2616. 2620. 2623. 2626. 2629. 2632. 2635. 2638. 2642 2645. 2648 2651. 2654 2657. 2660 2664. 2667. 2670 2673 2676 2679 2682. 2686. 2689. 2692, 2695, 2698. 2701. 2704 2708 2711 2714 2717 2720 13 501398 27 502654 42 503912 56J505171 506431 507693 508957 5 1 0222 511489 512758 514028 515299 516572 517847 519123 520401 521681 522962 524244 525528 5268 1 4 528101. 529390 530680. 531972 533266. 534561 535858. 537156 538456. 539757 541060. 542365 543671. 544979. 546288. 547599. 548911. 550225. 551541. 552858. 554176. 555497 556819 558142 559467. 560793 562122. 563451 564782. 566115. 567450. 568786. 570123. 571462. 572803. 574145. 575489, 576834, 578181, 579530, 580880. 582232, 5G3585, 584940 586296 587654 589014 867 868 869 870 871 872 873 874 875 876 877 878 879 880 881 882 883 884 885 886 887 890 891 892 893 894 895 896 897 898 899 900 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 926 927 928 929 930 931 932 933 934 2723.761590375 2726.90J591737, 2730.041593102. 2733.19,594467. 2736.331595835, 2739.47!597204. 2742.611598574. 2745.75 599946. 2748.89 601320. 2752.04 602695. 2755.181604072. 2758.32 605450. 935 936 937 938 939 940 941 2761.46 2764.60 2767.74 2770.88 2774.03 2777,17 2780.31 2703.45 2786.59 2789.73 2792.88 2796.02 2799.16 2802.30 2805.44 2808.58 2811.73 2814.87 2818.01 2821.15 2824.29 2827.43 2830.58 2833.72 2836.86 2840.00 2843.14 2846.28 2849.42 2852.57 2855.71 2858.85 2861.99 2865.13 2868.27 2871.42 2874.56 2877.70 2880.84 2883.98 2887.12 2890.27 2893.41 2896.55 2899.69 2902.83 2905.97 2909.11 2912.26 2915.40 606830. J 6082 12.: 609595. 610980J 612366. 613754. 615143. 616534.. 617926.' 619321. 620716j 622113. 623512. 624913J 6:6314.' 627718 629123.. 630530.; 631938.4 633348.; 634759. 636172.5 637587J 639003.0 640420.; 641839.9 643260.: 644683J 646107J 647532. 648959. 650388.2 6518 ' 653250.2 654683. f 656118 657554.' 658993.' 660432. 661873., 66331 6. ( 664761 . t 66206.' 667654. 669103 670554. 672006.: 673460.1 674915. 676372.: 2918.54J677830.J 2921.68|679290.i 2924.82 680752. 2927.96 ! 682215.i 2931 . 11 683680. 2934.25 6851 46. i 81 942 47 943 70 944 50 945 88 946 rV 947 4 948 949 950 31 951 11 952 4;-', 953 : 954 9^ 955 01 956 66 957 89 958 68 959 04 960 9f 961 -:■<; 962 5( 963 ?.} 964 965 966 58 967 51 968 01 969 09 970 73 971 95 972 73 973 09 974 01 975 51 976 58 977 17. 978 -n 979 21 980 56 981 48 982 98 983 04 984 68 985 88 986 66 987 01 988 92 989 41 990 47 991 1(1 992 30 993 08 994 ■■:; 995 3; 996 r-l 997 87 998 50 999 69 1000 686614.71 688084. 19 689555.24 691027.86 692502.05 693977.82 695455. 15 696934.06 698414.53 699896.58 701380.19 702865.38 704352.14 705840.47 707330.37 708821.84 710314.88 711809.50 713305.68 714803.43 716302.76 717803.66 719306.12 720810.16 722315.77 723822*. 95 725331.70 726842.02 728353.91 729867.37 731382.40 732899.01 734417.18 735936.93 737458.24 738981.13 740505.59 742031.62 743559.22 745088.39 746619. 13 748151.44 749685 -.32 751220.78 752757.80 754296.40 755836.56 757378.30 758921.61 760466.48 762012.93 763560.95 765110.54 766661 .70 768214.44 769768.74 771324.61 772882.06 774441.07 776001.66 777563.82 779127.54 780692 . 84 782259.71 783828.15 785398.16 120 CIRCUMFERENCE OP CIRCLES, FEET AND INCHES. OONlAiAMOOO- ■XOCOO CAT T\Q t>>0 — © CN -3- m r^ O — ON'fifilMJOONf mrsOvOOf -NtvOMJ- ^ "$• vO r» O © - ^Tr^N^-ON'TmtN^-ON'rmN u — TOO — Tt^OcAvOOcA^OC- l-miniri\OvOvOf>.r«.r^coooooooo^OO^O vOoOO — — mmvOooO- — cat \O0O© — — CA T ^O CO 0\ — — tr\T \OQ0& — - — — cseNCNCMcncAcATTTir nvO^OOtstNlNOOOOoOtoaaO^O ^oooo-cc,ifii>,cooo-^ift^cooo-t(MnvOooO' tnm>oooo ocntu-u^oo©^ ni\0»OONcNin!>NiACCI- T rv — ^■tsOff\vOO>(A'00>Nin!0.- moo- -; — CN fN CN <* rivO»OvO*OtsNNOOOOooaoao H >o go o ■ NTj-vOr^o — — fNTvOr*o*-- ©oi>»t>— ■©NT»ni>.0'>--© -Tj-hN,— -ivOvOvcot^r^r^ooooooo^o^o^o ^ cA T nO GO C - * ■ +-j ca vo o n »**> o* n «■* * - (NT vO GO C> — — CNT vO r>0^ - -oiT \Dr-> o '.-cAin-oioo- ; ca vo o^ cs in go — nvOoOO ^^-OCOO- at\0 ooo* — — cat o fl-s o — N«i-iriiOMOO>o- AREAS OF THE SEGMENTS OF A CIRCLE. 121 AREAS OF THE SEGMENTS OF A CIRCLE. (Diameter=l; Rise or Height in parts of Diameter being given.) Rule for Use of the Table. — Divide the rise or height of the segment by the diameter. Multiply the area in the table corresponding to the quotient thus found by the square of the diameter. // the segment exceeds a semicircle its area is area of circle — area of seg- ment whose rise is (diam. of circle ~- rise of given segment). Given chord and rise, to find diameter. Diam. = (square of half chord -s- rise) + rise. The half chord is a mean proportional between the two parts into which the chord divides the diameter which is perpendicular to it. Rise Rise Rise Rise Rise -*- Area. -j- Area. -L- Area. -i- Area, -^ Area. Diam. Diam: Diam. .04514 Diam. Diam. .001 .00004 .054 •01646 .107 .16 .08111 .213 .12235 .002 .00012 .055 .01691 .108 .04576 .161 .08185 .214 .12317 .003 .00022 .056 .01737 .109 .04638 .162 .03258 .215 .12399 .004 .00034 .057 .01783 .11 .04701 .163 .08332 .216 .12481 .005 .00047 .058 .01830 .111 .04763 .164 .08406 .217 .12563 .006 .00062 .059 .01877 .112 .04826 .165 .08480 .218 .12646 .007 .00078 .06 .01924 .113 .04889 .166 .08554 .219 .12729 .003 .00095 .061 .01972 .114 .04953 .167 .08629 .22 .12811 .009 .00113 .062 .02020 .115 .05016 .168 .08704 .221 .12894 .01 .00133 .063 .02068 .116 .05080 .169 .08779 .222 .12977 .011 .00153 .064 .02117 .117 .05145 .17 .08854 .223 .13060 .012 .00175 .065 .02166 .118 .05209 .171 .08929 .224 .13144 .013 .00197 .066 .02215 .119 .05274 .172 .09004 .225 .13227 .014 .0022 .067 .02265 .12 .05338 .173 .09080 .226 .13311 .015 .00244 .068 .02315 .121 .05404 .174 .09155 .227 .13395 .016 .00268 .069 .02366 .122 .05469 .175 .09231. .228 .13478 .017 .00294 .07 .02417 .123 .05535 .176 .09307 .229 .13562 .018 .0032 .071 .02468 .124 .05600 .177 .09384 .23 .13646 .019 .00347 .072 .02520 .125 .05666 .178 .09460 .231 .13731 .02 .00375 .073 .02571 .126 .05733 .179 .09j37 .232 .13815 .021 .00403 .074 .02624 .127 .05799 .18 .09613 .233 .13900 .022 00432 .075 .02676 .128 .05866 .181 .09690 .234 .13984 .023 .00462 .076 .02729 .129 .05933 .182 .09767 .235 .14069 .024 .00492 .077 .02782 .13 .06000 .183 .09845 .236 .14154 .025 .00523 .078 .02836 .131 .06067 .184 .09922 .237 .14239 .026 .00555 .079 .02889 .132 .06135 .185 .10000 .238 .14324 .027 .00587 .08 .02943 .133 .06203 .186 .10077 .239 .14409 .028 .00619 .081 .02998 .134 .06271 .187 .10155 .24 .14494 .029 .00653 .082 .03053 .135 .06339 .188 .10233 .241 .14580 .03 .00687 .033 .03108 .136 .06407 .189 .10312 .242 . 1 4666 .031 .00721 .084 .03163 .137 .06476 .19 .10390 .243 .14751 .032 .00756 .085 .03219 .138 .06545 .191 .10469 .244 .14837 .033 .00791 .086 .03275 .139 .06614 .192 .10547 .245 .14923 .034 .00327 .087 .03331 .14 .06683 .193 .10626 .246 .15009 .035 .00864 .088 .03387 .141 .06753 .194 .10705 .247 .15095 .036 .00901 .089 .03444 .142 .06822 .195 .10784 .248 .15182 .037 .00938 .09 .03501 .143 .06892 .196 .10864 .249 .15263 .038 .00976 091 .03559 .144 .06963 .197 .10943 .25 .15355 .039 .01015 .092 .03616 .145 .07033 .198 .11023 .251 .15441 .04 .01054 .093 .03674 .146 .07103 .199 .11102 .252 .15528 .041 .01093 .094 .03732 .147 .07174 .2 .11182 .253 .15615 .042 .01133 .095 .03791 .148 .07245 .201 J 1262 .254 .15702 .043 .01173 .096 .03850 .149 .07316 .202 .11343 .255 .15789 .044 .01214 .097 .03909 .15 .07387 .203 .11423 .256 .15876 .045 .01255 .098 .03968 .151 .07459 .204 .11504 .257 .15964 .046 .01297 .099 .04028 .152 .07531 .205 .11584 .258 .16051 .047 .01339 .1 .04087 .153 .07603 .206 .11665 .259 .16139 .048 .01382 .101 .04148 .154 .07675 .207 .11746 .26 J 6226 .049 .01425 .102 .04208 .155 .07747 .203 .11827 .261 .16314 .05 .01468 .103 .04269 .156 .07819 .209 .11908 .262 .16402 051 .01512 .104 .04330 .157 .07892 .21 .11990 .263 .16490 .052 01556 .105 .04391 .158 .07965 .211 .12071 .264 .16578 .053 .01601 .106 .04452 .159 .08038 .212 .12153 .265 .16666 MATHEMATICAL TABLES. Rise Rise Rise Rise Rise Area. -H Area. ■*■ Area. •*" Area. -i- Area. Diam. Diam. Diam. Diam. Diam. .266 .16755 .313 .21015 .36 .25455 .407 .30024 .454 .34676 .267 .16843 .314 .21108 .361 .25551 .408 .30122 .455 .34776 .268 .16932 .315 .21201 .362 .25647 .409 .30220 .456 .34876 .269 17020 316 .21294 .363 .25743 .41 .30319 .457 .34975 .27 .17109 .317 .21387 .364 .25839 .411 .30417 .458 .35075 .271 .17198 .318 .21480 .365 .25936 .412 .30516 .459 .35175 .272 .17287 .319 .21573 .366 .26032 .413 .30614 .46 .35274 .273 .17376 .32 .21667 .367 .26128 .414 .30712 .461 .35374 .274 .17465 .321 .21760 .368 .26225 .415 .30811 .462 .35474 .275 .17554 .322 .21853 .369 .26321 .416 .30910 .463 .35573 .276 .17644 .323 .21947 .37 .26418 .417 .31008 .464 .35673 .277 .17733 .324 .22040 .371 .26514 .418 .31107 .465 .35773 .278 .17823 .325 .22134 .372 .26611 .419 .31205 .466 .35873 .279 .17912 .326 .22228 .373 .26708 .42 .31304 .467 .35972 .23 .18002 .327 .22322 .374 .26805 .421 .31403 .468 .36072 .281 .18092 .328 .22415 .375 .26901 .422 .31502 .469 .36172 .282 .18182 .329 .22509 .376 .26998 .423 .31600 .47 .36272 .283 .18272 .33 .22603 .377 .27095 .424 .3 1 699 .471 .36372 .284 .18362 .331 .22697 .378 .27192 .425 .31798 .472 .36471 .285 .18452 .332 .22792 .379 .27289 .426 .31897 .473 .36571 .286 .18542 .333 .22886 .38 .27386 .427 .31996 .474 .36671 .287 .18633 .334 .22980 .381 .27483 .428 .32095 .475 .36771 .283 .18723 .335 .23074 .382 .27580 .429 .32194 .476 .36871 .289 .18814 .336 .23169 .383 .27678 .43 .32293 .477 .36971 .29 .18905 .337 .23263 .384 .27775 .431 .32392 .478 .37071 .291 .18996 .338 .23358 .385 .27872 .432 .32491 .479 .37171 .292 .19086 .339 .23453 .386 .27969 .433 .32590 .48 .37270 .293 .19177 .34 .23547 .387 .28067 .434 .32689 .481 .37370 .294 .19268 .341 .23642 .388 .28164 .435 .32788 .482 .37470 .295 .19360 .342 .23737 .389 .28262 .436 .32887 .483 .37570 .296 .19451 .343 .23332 .39 .28359 .437 .32987 .484 .37670 .297 .19542 .344 .23927 .391 .28457 .438 .33086 .485 .37770 .293 .19634 .345 .24022 .392 .28554 .439 .33185 .486 .37870 .299 .19725 .346 .24117 .393 .28652 .44 .33284 .487 .37970 .3 .19817 .347 .24212 .394 .28750 .441 .33334 .488 .38070 .301 .19908 .348 .24307 .395 .28848 .442 .33483 .489 .38170 .302 .20000 .349 .24403 .396 .28945 .443 .33582 .49 .38270 .303 .20092 .35 .24493 .397 .29043 .444 .33682 .491 .38370 .304 .20184 .351 .24593 .398 .29141 .445 .33781 .492 .38470 .305 .20276 .352 .24689 .399 .29239 .446 .33880 .493 .38570 .306 .20368 .353 .24784 .4 .29337 .447 .33980 .494 .38670 307 .20460 .354 .24880 .401 .29435 .448 .34079 .495 .38770 .303 .20553 .355 .24976 .402 .29533 .449 .34179 .496 .38870 .309 .20645 .356 .25071 .403 .29631 .45 .34278 .497 .38970 .31 .20738 .357 .25167 .404 .29729 .451 .34378 .498 .39070 .311 .20830 .358 .25263 .405 .29827 .452 .34477 .499 .39170 .312 .20923 .359 .25359 .406 .29926 .453 .34577 .5 .39270 For rules for finding the area of a segment see Mensuration, page 61. LENGTHS OF CIRCULAR ARCS. (Degrees being given. Radius of Circle =■ 1.) Formula. — Length of arc — ~ X radius X number of degrees. Rule. — Multiply the factor in the table (see next page) for any given number of degrees by the radius. Example. — Given a curve of a radius of 55 feet and an angle of 78° 20'. Factor from table for 78° 1 .3613568 Factor from table for 20' .0058178 Factor. 1.3671746 1.3671746X55 = 75.19 feet. LENGTHS OF CIRCULAR ARCS. 123 Factors for Lengths of Circular Arcs. Degrees. Minutes. 1 .0174533 61 1.0646508 121. 2.1118484 1 .0002909 2 .0349066 62 1.0821041 122 2.1293017 2 .0005818 3 .0523599 63 1.0995574 123 2.1467550 3 .0008727 4 .0698 1 32 64 1.1170107 124 2. 1 642083 4 .001 1636 5 .0872665 65 1.1344640 125 2.1816616 5 .0014544 6 .1047198 66 1.1519173 126 2.1991149 6 .0017453 7 .1221730 67 1.1693706 127 2.2165682 7 .0020362 8 .1396263 68 1.1868239 128 2.2340214 8 .0023271 9 .1570796 69 1.2042772 129 2.2514747 9 .0026180 10 .1745329 70 1.2217305 130 2.2689280 10 .0029089 11 .1919862 71 1.2391838 131 2.2863813 11 .003 1 998 12 .2094395 72 1.2566371 132 2.3038346 12 .0034907 13 .2268928 73 1 .2740904 133 2.3212879 13 .0037815 14 .2443461 74 1.2915436 134 2.3387412 14 .0040724 15 .2617994 75 1.3089969 135 2.3561945 15 .0043633 16 .2792527 76 1.3264502 136 2.3736478 16 .0046542 17 • .2967060 77 1.3439035 137 2.3911011 17 .0049451 18 .3141593 78 1.3613568 138 2.4085544 18 .0052360 19 .3316126 79 1.3788101 139 2.4260077 19 .0055269 20 .3490659 80 1.3962634 140 2.4434610 20 .0058178 21 .3665191 81 1.4137167 141 2.4609142 21 .0061087 22 .3839724 82 1.4311700 142 2.4783675 22 .0063995 23 .4014257 83 1.4486233 143 2.4958208 23 .0066904 24 .4188790 84 1 .4660766 144 2.5132741 24 .0069813 25 .4363323 85 1.4835299 145 2.5307274 25 .0072722 26 .4537856 86 1.5009832 146 2.5481807 26 .0075631 27 .4712389 87 1.5184364 147 2.5656340 27 .0078540 28 .4886922 88 1.5358897 148 2.5830873 28 .0081449 29 .5061455 89 1.5533430 149 2.6005406 29 .0084358 30 .5235988 90 1.5707963 150 2.6179939 30 .0087266 31 .5410521 91 1.5882496 151 2.6354472 31 .0090175 32 .5585054 92 1.6057029 152 2.6529005 32 .0093084 33 .5759587 93 1.6231562 153 2.6703538 33 .0095993 34 .5934119 94 1 .6406095 154 2.6878070 34 .0098902 35 .6108652 95 1.6580628 155 2.7052603 35 .0101811 36 .6283185 96 1.6755161 156 2.7227136 36 .0104720 37 .6457718 97 1 .6929694 157 2.7401669 37 .0107629 38 .6632251 98 1.7104227 158 2.7576202 38 .0110538 39 .6806784 99 1.7278760 159 2.7750735 39 .0113446 40 .6981317 100 1.7453293 160 2.7925268 40 .0116355 41 .7155850 101 1.7627825 161 2.8099801 41 .0119264 42 .7330383 102 1.7802358 162 2.8274334 42 .0122173 43 .7504916 103 1.7976891 163 2.8448867 43 .0125082 44 .7679449 104 1.8151424 164 2.8623400 44 .0127991 45 .7853982 105 1.8325957 165 2.8797933 45 .0130900 46 .8028515 106 1 .8500490 166 2.8972466 46 .0133809 47 .8203047 107 1.8675023 167 2.9146999 47 .0136717 48 .8377580 108 1.8849556 168 2.9321531 48 .0139626 49 .8552113 109 1 .9024089 169 2.9496064 49 .0142535 50 .8726646 -110 1.9198622 170 2.9670597 50 .0145444 51 .8901179 111 1.9373155 171 2.9845130 51 .0148353 52 .9075712 112 1.9547688 172 3.0019663 52 .0151262 53 .9250245 113 1.9722221 173 3.0194196 53 .0154171 54 .9424778 114 1 .9896753 174 3.0368729 54 .0157080 55 .95993 1 1 115 2.0071286 175 3.0543262 55 .0159989 56 .9773844 116 2.0245819 176 3.0717795 56 .0162897 57 .9948377 117 2.0420352 177 3.0892328 57 .0165806 58 1.0122910 118 2.0594885 178 3.1066861 58 .0168715 59 1.0297443 119 2.0769418 179 3.1241394 59 .0171624 60 1.0471976 120 2.0943951 180 3.1415927 60 .0174533 124 MATHEMATICAL TABLES. LENGTHS OF CIRCULAR ARCS. (Diameter = 1 . Given the Chord and Height of the Arc.) Rule for Use of the Table. — Divide the height by the chord. Find! in. the column of heights the number equal to this quotient. Take out the' corresponding number from the column of lengths. Multiply this last number by the length of the given chord; the product will be length of the! If the arc is greater than a semicircle, first find the diameter from the. formula, Diam. = (square of half chord -*- rise) + rise; the formula is true whether the arc exceeds a semicircle or not. Then find the circumference. From the diameter subtract the given height of arc, the remainder will be height of the smaller arc of the circle; find its length according to the rule, and subtract it from the circumference. Hgts. Lgths. Hgts. Lgths. Hgts. Lgths. Hgts. Lgths. Hgts. Lgths. 1 .001 1 .00002 .15 1 .05896 .238 1.14480 .326 1 .26288 .414 1.407811 .005 1 .00007 .152 1.06051 .24 1.14714 .328 1 .26588 .416 1.41141 .01 1 .00027 .154 1 .06209 .242 1.14951 .33 1 .26892 .418 1.4150 .015 1.00061 .156 1 .06368 .244 1.15189 .332 1.27196 .42 1.4186 .02 1.00107 .158 1.06530 .246 1.15428 .334 1.27502 .422 1 .4222 .025 1.00167 .16 1 .06693 .248 1.15670 .336 1.27810 .424 1.4258: .03 1 .00240 .162 1.06353 .25 1.15912 .338 1.28118 .426 1.4294. .035 1.00327 .164 1.07025 .252 1.16156 .34 1 .28428 .428 I.4330 1 .04 1.00426 .166 1.07194 .254 1.16402 .342 1 .28739 .43 1.4367.1 .045 1.00539 .163 1 .07365 .256 1.16650 .344 1 .29052 .432 1 .4-403'! .05 1.00665 .17 1.07537 .258 1.16899 .346 1.29366 .434 1.4440 055 1.00305 .172 1.07711 .26 1.17150 .348 1.29681 .436 1.4477; .05 1.O0957 .174 1.07833 .262 1.17403 .35 1 .29997 .438 1.4514:1 .055 1.01123 .176 1.03066 .264 1.17657 .352 1.30315 .44 1.4551:1 .0/ 1.01302 .178 1.03246 .266 1.17912 .354 1 .30634 .442 1.4588:1 .075 1.01493 .18 1.03423 .268 1.18169 .356 1.30954 .444 1.4625:i .03 1.01693 .182 1.03611 .27 1.18429 .358 1.31276 .446 1.46621! .035 1.01916 .184 1.08797 .272 1.18689 .36 1.31599 .448 1 .4700; .09 1.02146 .186 1.08934 .274 1.18951 .362 1.31923 .45 1.4737; .095 1.02339 .188 1.09174 .276 1.19214 .364 1 .32249 .452 1.4775; .10 1.02646 .19 1 .09365 .278 1.19479 .366 1.32577 .454 1.4813 j .102 1.02752 .192 1.09557 .28 1.19746 .368 1 .32905 .456 1.4850' 1 .104 1 .02860 .194 1.09752 .282 1.20014 .37 1.33234 .458 1.4888.1 318 31.8 63.6 95.4 127.2 159.0 190.8 222.6 254.4 286.2 317 31.7 63.4 95.1 126.8 158.5 190.2 221.9 253.6 285.3 316 31.6 63.2 94.8 126.4 158.0 189.6 221.2 252.8 284.4 315 31.5 63.0 94.5 126.0 157.5 189.0 220.5 252.0 283.5 314 31.4 62.8 94.2 125.6 157.0 188.4 219.8 251.2 282.6 313 31.3 62.6 93.9 125.2 156.5 187.8 219.1 250.4 281.7 312 31.2 62.4 93.6 124.8 156.0 187.2 218.4 249.6 280.8 311 31.1 62.2 93.3 124.4 155.5 186.6 217.7 248.8 279.9 310 31.0 62.0 93.0 124.0 155.0 186.0 217.0 248.0 279.0 309 30.9 61.8 92.7 123.6 154.5 185.4 216.3 247.2 278.1 308 30.8 61.6 92.4 123.2 154.0 184.8 215.6 246.4 277.2 307 30.7 61.4 92.1 122.8 153.5 184.2 214.9 245.6 276.3 306 30.6 61.2 91.8 122.4 153.0 183.6 214.2 244.8 275.4 305 30.5 61.0 91.5 122.0 152.5 183.0 213.5 244.0 274.5 304 30.4 60.8 91.2 121.6 152.0 182.4 212.8 243.2 273.6 303 30.3 60.6 90.9 121.2 151.5 181.8 212.1 242.4 272.7 302 30.2 60.4 90.6 120.8 151.0 181.2 211.4 241.6 271.8 301 30.1 60.2 90.3 120.4 150.5 180 6 210.7 240.8 270.9 300 30.0 60.0 90.0 120.0 150.0 180.0 210.0 240.0 270.G 299 29.9 59.8 89.7 119.6 149.5 179.4 209.3 239.2 269.1 298 29.8 59.6 89.4 119.2 149.0 178.8 208.6 238.4 268.2 297 29.7 59.4 89.1 118.8 148.5 178.2 207.9 237.6 267.3 296 29.6 59.2 88.8 118.4 143.0 177.6 207.2 236.8 266.4 295 29.5 59.0 8S.5 118.0 147.5 177.0 206.5 236.0 265.5 294 29.4 58.8 88.2 117.6 147.0 176.4 205.8 235.2 264.6 293 29.3 58.6 87.9 117.2 146.5 175.8 205.1 234.4 263.7 292 29.2 58.4 87.6 116.8 146.0 175.2 204.4 233.6 262.8 291 29.1 58.2 87.3 116.4 145.5 174.6 203.7 232.8 261.9 290 29.0 58.0 87.0 116.0 145.0 174.0 203.0 232.0 261.0 289 28.9 57.8 86.7 115.6 144.5 i 173.4 202.3 231.2 260.1 288 28.8 57.6 86.4 115.2 144.0 172.8 20'. 6 230.4 259.2 287 28.7 57.4 86.1 114.8 143.5 172.2 200.9 229.6 258.3 286 28.6 57.2 85.8 114.4 143.0 171.6 200.2 228.8 257.4 LOGARITHMS OF NUMBERS. 141 No. 150 L. 176.] [No. 169 L. 230 N. 1 2 3 4 5 6 7 8 9 DiflF. 150 176091 8977 6381 9264- 6670 9552 6959 7248 7536 7825 8113 8401 8689 289 ' 0126 2985 5825 8647 0413 3270 6108 8928 0699 3555 6391 9209 0986 3839 6674 9490 1272 4123 6956 9771 1558 4407 7239 287 285 283 2 3 4 181844 4691 7521 2129 4975 7803 2415 5259 8084 2700 5542 8366 0051 2846 5623 6382 281 279 278 276 5 6 7 8 190332 3125 5900 8657 0612 3403 6176 8932 0892 3681 6453 9206 1171 3959 6729 9481 1451 4237 7005 9755 1730 4514 7281 2010 4792 7556 2289 5069 7832 2567 5346 8107 0029 2761 5475 8173 0303 3033 5746 8441 0577 3305 6016 8710 0850 3577 6286 8979 1124 3848 6556 9247 274 272 271 269 9 160 1 2 201397 4120 6826 9515 1670 4391 7096 9783 1943 4663 7365 2216 4934 7634 2488 5204 7904 0051 2720 5373 8010 0319 2986 5638 8273 0586 3252 5902 8536 0853 3518 6166 8798 1121 3783 6430 9060 1388 4049 6694 9323 1654 4314 6957 9585 1921 4579 7221 9846 267 266 264 262 3 4 5 212188 4844 7484 2454 5109 7747 6 7 8 9 220108 2716 5309 7887 23 0370 2976 5568 8144 0631 3236 5826 8400 0892 3496 6084 8657 1153 3755 6342 8913 1414 4015 6600 9170 1675 4274 6858 9426 1936 4533 7115 9682 2196 4792 7372 9938 2456 5051 7630 261 259 258 0193 256 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 285 28.5 57.0 85.5 114.0 142.5 171.0 199.5 228.0 256.5 284 28.4 56.8 85.2 113.6 142.0 170.4 198.8 227.2 255.6 283 28.3 56.6 84.9 113.2 141.5 169.8 198.1 226.4 254.7 282 28.2 56.4 84.6 112.8 141.0 169.2 197.4 225.6 253.8 281 28.1 56.2 84.3 112.4 140.5 168.6 196.7 224.8 252.9 280 28.0 56.0 84.0 112.0 140.0 168.0 196.0 224.0 252.0 279 27.9 55.8 83.7 111.6 139.5 167.4 195.3 223.2 251.1 278 27.8 55.6 83.4 111.2 139.0 166.8 194.6 222.4 250.2 277 27.7 55.4 83.1 110.8 138.5 166.2 193.9 221.6 249.3 276 27.6 55.2 82.8 110.4 138.0 165.6 193.2 220.8 248.4 275 27.5 55.0 82.5 110.0 137.5 165.0 192.5 220.0 247.3 274 27.4 54.8 82.2 109.6 137.0 164.4 191.8 219.2 246.6 273 27.3 54.6 81.9 109.2 136.5 163.8 191.1 218.4 245.7 272 27.2 54.4 81.6 108.8 136.0 163.2 190.4 217.6 244.8 271 27.1 54.2 81.3 108.4 135.5 162.6 189.7 216.8 243.9 270 27.0 54.0 81.0 108.0 135.0 162.0 189.0 216.0 243.0 269 26.9 53.8 80.7 107.6 134.5 161.4 188.3 215.2 242.1 268' 26.8 53.6 80.4 107.2 134.0 160.8 187.6 214.4 241.2 267 26.7 53.4 80.1 106.8 133.5 160.2 186.9 213.6 240.3 266 26.6 53.2 79.8 106.4 133.0 159.6 186.2 212.8 239.4 265 26.5 53.0 79.5 106.0 132.5 159.0 185.5 212.0 238.5 264 26.4 52.8 79.2 105.6 132.0 158.4 184.8 211.2 237.6 263 26.3 52.6 78.9 105.2 131.5 157.8 184.1 210.4 236.7 262 26.2 52.4 78.6 104.8 131.0 157.2 183.4 209.6 235.8 261 26.1 52.2 78.3 104.4 130.5 156.6 182.7 208.8 234.9 260 26.0 52.0 78.0. 104.0 130.0 156.0 182.0 208.0 234.0 259 25.9 51.8 77.7 103.6 129.5 155.4 181.3 207.2 233.1 253 25.8 51.6 77.4 103.2 129.0 154.8 180.6 206.4 232.2 257 25.7 51.4 77.1 102.8 128.5 154.2 179.9 205.6 231.3 256 25.6 51.2 76.8 102.4 128.0 153.6 179.2 204.8 230.4 255 25.5 51.0 76.5 102.0 127.5 1530 178.5 204.0 229.5 142 LOGARITHMS OF NUMBERS. No. 170 L. 230. [No . 189 L. 278. N. 1 2 3 4 5 6 7 8 9 Diff. 170 1 2 3 230449 2996 5528 8046 0704 3250 5781 8297 0960 3504 6033 8548 1215 3757 6285 8799 1470 4011 6537 9049 1724 4264 6789 9299 1979 4517 7041 9550 2234 4770 7292 9800 2488 5023 7544 2742 5276 7795 255 253 252 0050 254-1 5019 7482 9932 0300 2790 5266 7728 250 249 248 246 4 5 6 7 240549 3038 5513 7973 0799 3286 5759 8219 1048 3534 6006 8464 1297 3782 6252 8709 1546 4030 6499 8954 1795 4277 6745 9198 2044 4525 6991 9443 2293 4772 7237 9687 0176 2610 5031 7439 9833 245 243 242 241 239 8 9 180 1 250420 2853 5273 7679 0664 3096 5514 7918 0908 3338 5755 8158 1151 3580 5996 8398 1395 3822 6237 8637 1638 4064 6477 8877 1881 4306 6718 9116 2125 4548 6958 9355 2368 4790 7198 9594 2 3 4 5 6 260071 2451 4818 7172 9513 0310 2688 5054 7406 9746 0548 2925 5290 7641 9980 0787 3162 5525 7875 1025 3399 5761 81 10 1263 3636 5996 8344 1501 3873 6232 8578 1739 4109 6467 8812 1976 4346 6702 9046 2214 4582 6937 9279 238 237 235 234 0213 2538 4850 7151 0446 2770 5081 7380 0679 3001 5311 7609 0912 3233 5542 7838 1144 3464 5772 8067 1377 3696 6002 8296 1609 3927 6232 8525 233 232 230 229 7 8 9 271842 4158 6462 2074 4389 6692 2306 4620 6921 Proportional, Parts. Diff. 1 2 3 4 5 6 1 8 9 255 25.5 51.0 76.5 102.0 127.5 153.0 178.5 204.0 229.5 254 25.4 50.8 76.2 101.6 127.0 152.4 177.8 203.2 228.6 253 25.3 50.6 75.9 101.2 126.5 151.8 177.1 202.4 227.7 252 25.2 50.4 75.6 100.8 126.0 151.2 176.4 201.6 226.8 251 25.1 50.2 75.3 100.4 125.5 150.6 175.7 200.8 225.9 250 25.0 50.0 75.0 100.0 125.0 150.0 175.0 200.0 225.0 249 24.9 49.8 74.7 99.6 124.5 149.4 174.3 199.2 224.1 248 24.8 49.6 74.4 99.2 124.0 148.8 173.6 198.4 223.2 247 24.7 49.4 74.1 98.8 123.5 148.2 172.9 197.6 222.3 246 24.6 49.2 73.8 98.4 123.0 147.6 172.2 196.8 221.4 245 24.5 49.0 73.5 98.0 122.5 147.0 171.5 196.0 220.5 244 24.4 48.8 73.2 97.6 122.0 146.4 170.8 195.2 219.6 243 24.3 48.6 72.9 97.2 121.5 145.8 170.1 194.4 218.7 242 24.2 48.4 72.6 96.8 121.0 145.2 169.4 193.6 217.8 241 24.1 48.2 72.3 96.4 120.5 144.6 168.7 192.8 216.9 240 24.0 48.0 72.0 96.0 120.0 144.0 168.0 192.0 216.0 239 23.9 47.8 71.7 95.6 119.5 143.4 167.3 191.2 215.1 238 23.8 47.6 71.4 95.2 119.0 142.8 166.6 190.4 214.2 237 23.7 47.4 71.1 94.8 118.5 142.2 165.9 189.6 213.3 236 23.6 47.2 70.8 94.4 118.0 141.6 165.2 188.8 212.4 235 23.5 47.0 70.5 94.0 117.5 141.0 164.5 188.0 211.5 234 23.4 46.8 70.2 93.6 117.0 140.4 163.8 187.2 210.6 233 23.3 46.6 69.9 93.2 116.5 139.8 163.1 186.4 209.7 232 23.2 46.4 69.6 92.8 116.0 139.2 162.4 185.6 208.8 231 23.1 46.2 69.3 92.4 115.5 138.6 161.7 184.8 207.9 230 23.0 46.0 69.0 92.0 115.0 138.0 161.0 184.0 207.0 229 22.9 45.8 68.7 91.6 114.5 137.4 160.3 183.2 206.1 228 22.8 45.6 68.4 91.2 114.0 136.8 159.6 182.4 205.2 227 22.7 45.4 68.1 90.8 113.5 136.2 158.9 181.6 204.3 226 22.6 45.2 67.8 90.4 113.0 135.6 158.2 180.8 203.4 LOGARITHMS OP NUMBERS. 143 No. 190 L. 278.] [No 214 L .332. N. 1 2 1 3 1 4 5 6 7 8 9 Diflf. 190 278754 8982 9211 943S 9667 9895 0123 2396 4656 6905 9143 0351 2622 4882 7130 9366 0576 2845 5107 7354 9589 0806 3075 5332 7578 9812 228 .227 226 225 223 1 2 3 4 281033 3301 5557 7802 1261 3527 5782 8026 1488 3753 6007 8249 1715 3979 6232 8473 1942 4205 6456 8696 2169 4431 6681 8920 5 6 7 8 9 290035 2256 4466 6665 8853 0257 2478 4687 6884 9071 0480 2699 4907 7104 9289 0702 2920 5 127 7323 9507 0925 3141 5347 7542 9725 1147 3363 5567 7761 9943 1369 3584 5787 7979 1591 3804 6007 8198 1813 4025 6226 8416 2034 4246 6446 8635 222 221 220 219 0161 2331 4491 6639 8778 0378 2547 4706 6854 8991 0595 2764 4921 7068 9204 0813 2980 5136 7282 9417 218 217 216 215 213 200 1 2 3 4 301030 3196 5351 7496 9630 1247 3412 5566 7710 9843 1464 3628 5781 7924 1681 3844 5996 8137 1898 4059 6211 8351 2114 4275 6425 8564 0056 2177 4289 6390 8481 0268 2389 4499 6599 8689 0481 2600 4710 6809 8898 0693 2812 4920 7018 9106 0906 3023 5130 7227 9314 1118 3234 5340 7436 9522 1330 3445 5551 7646 9730 1542 3656 5760 7854 9938 212 21J 210 209 208 5 6 7 8 311754 3867 5970 8063 1966 4078 6180 8272 9 210 1 2 3 320146 2219 4282 6336 8380 0354 2426 4488 6541 8583 0562 2633 4694 6745 8787 0769 2839 4899 6950 8991 0977 3046 5105 7155 9194 1184 3252 5310 7359 9398 1391 3458 5516 7563 9601 1598 3665 5721 7767 9805 1805 3871 5926 7972 0008 2034 2012 4077 6131 8176 207 206 205 204 0211 2236 203 202 4 330414 1 0617 0819 1022 1225 14271 1630 1832 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 225 22.5 45.0 67.5 90.0 112.5 135.0 157.5 180.0 202.5 224 22.4 44.8 67.2 89.6 112.0 134.4 156.8 179.2 201.6 223 22.3 44.6 66.9 89.2 111.5 133.8 156.1 178.4 200.7 222 22.2 44.4 66.6 88.8 111.0 133.2 155.4 177.6 199.8 221 22.1 44.2 66.3 88.4 110.5 132.6 154.7 . 176.8 198.9 220 22.0 44.0 66.0 88.0 110.0 132.0 154.0 176.0 198.0 219 21.9 43.8 65.7 87.6 109.5 131.4 153.3 175.2 197.1 218 21.8 43.6 65.4 87.2 109.0 130.8 152.6 174.4 196.2 217 21.7 43.4 65.1 86.8 108.5 130.2 151.9 173.6 195.3 216 21.6 43.2 64.8 86.4 108.0 129.6 151.2 172.8 194.4 215 21.5 43.0 64.5 86.0 107.5 129.0 150.5 172.0 193.5 214 21.4 42.8 64.2 85.6 107.0 128.4 149.8 171.2 192.6 213 21.3 42.6 63.9 85.2 106.5 127.8 149.1 170.4 191.7 212 21.2 42.4 63.6 84.8 106.0 127.2 148.4 169.6 190.8 211 21.1 42.2 63.3 84.4 105.5 126.6 147.7 168.8 189.9 210 21.0 42.0 63.0 84.0 105.0 126.0 147.0 168.0 189.0 209 20.9 41.8 62.7 83.6 104.5 125.4 146.3 167.2 188.1 208 20.8 41.6 62.4 83.2 104.0 124.8 145.6 166.4 187.2 20/ 20.7 41.4 62.1 82.8 103.5 124.2 144.9 165.6 186.3 206 20.6 41.2 61.8 82.4 103.0 123.6 144.2 164.8 185.4 205 20.5 41.0 61.5 82.0 102.5 123.0 143.5 164.0 184.5 204 20.4 40.8 61.2 81.6 102.0 122.4 142.8 163.2 183.6 203 20.3 ! 40.6 60.9 81.2 101.5 121.8 142.1 162.4 182.7 202 20.2 1 40.4 1 60.6 80.8 1 101.0 1 121.2 141.4 1 161.6 181.8 144 LOGARITHMS OF NUMBERS. No. 215 L. 332.] [No. 239 L. 380. N. 1 2 3 4 5 6 7 8 9 "4253 6260 8257 Diff. 215 6 7 8 332438 4454 6460 8456 2640 4655 6660 8656 2842 4856 6860 8855 3044 5057 7060 9054 3246 5257 7260 9253 3447 5458 7459 9451 3649 5658 7659 9650 3850 5859 7858 9849 4051 6059 8058 202 201 200 0047 2028 3999 5962 7915 9860 0246 2225 4196 6157 8110 199 198 197 196 195 9 220 1 2 3 340444 2423 4392 6353 8305 0642 2620 4589 6549 8500 0841 2817 4785 6744 8694 1039 3014 4981 6939 8889 1237 3212 5178 7135 9083 1435 3409 5374 7330 9278 1632 3606 5570 7525 9472 1830 3802 5766 7720 9666 1603 3532 5452 7363 9266 0054 1989 3916 5834 7744 9646 194 193 193 192 191 190 4 5 6 7 8 9 350248 2183 4108 6026 7935 9835 0442 2375 4301 6217 8125 0636 2568 4493 6408 8316 0215 2105 3988 5862 7729 9587 0829 2761 4685 6599 8506 1023 2954 4876 6790 8696 1216 3147 5068 6981 8886 1410 3339 5260 7172 9076 1796 3724 5643 7554 9456 0025 1917 3800 5675 7542 9401 0404 2294 4176 6049 7915 9772 0593 2482 4363 6236 8101 9958 0783 2671 4551 6423 8287 0972 2859 4739 6610 8473 1161 3048 4926 6796 8659 1350 3236 5113 6983 8845 1539 3424 5301 7169 9030 189 188 188 187 186 230 1 2 3 4 361728 3612 5433 7356 9216 0143 1991 3831 5664 7488 9306 0328 2175 4015 5846 7670 9487 0513 2360 4198 6029 7852 9668 0698 2544 4382 6212 8034 9849 0883 2728 4565 6394 8216 185 184 184 183 182 5 6 7 8 9 371063 2912 4743 6577 8398 38 1253 3096 4932 6759 8580 1437 3280 5115 6942 8761 1622 3464 5298 7124 8943 1806 3647 5481 7306 9124 0030 181 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 202 20.2 40.4 60.6 80.8 101.0 121.2 141.4 161.6 181.8 ?,01 20.1 40.2 60.3 80.4 100.5 120.6 140.7 160.8 180.9 7.00 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0 180.0 199 19.9 39.8 59.7 79.6 99.5 119.4 139.3 159.2 179.1 193 19.8 39.6 59.4 79.2 99.0 118.8 138.6 158.4 178.2 197 19.7 39.4 59.1 78.8 98.5 118.2 137.9 157.6 177.3 196 19.6 39.2 58.8 78.4 98.0 117.6 137.2 156.8 176.4 195 19.5 39.0 58.5 78.0 97.5 117.0 136.5 156.0 175. S 194 19.4 38.8 58.2 77.6 97.0 116.4 ,135.8 155.2 174.6 193 19.3 38.6 57.9 77.2 96.5 115.8 135.1 154.4 173.7 192 19.2 38.4 57.6 76.8 96.0 115.2 134.4 153.6 172.8 191 19.1 38.2 57.3 76.4 95.5 114.6 133.7 152.8 171.9 190 19.0 38.0 57.0 76.0 95.0 114.0 133.0 152.0 171.0 189 18.9 37.8 56.7 75.6 94.5 113.4 132.3 151.2 170.1 183 18.8 37.6 56.4 75.2 94.0 112.8 131.6 150.4 169.2 187 18.7 37.4 56.1 74.8 93.5 112.2 130.9 149.6 168.3 186 18.6 37.2 55.3 74.4 93.0 111.6 130.2 148.8 167.4 185 18.5 37.0 55.5 74.0 92.5 111.0 129.5 148.0 166.5 184 18.4 36.8 55.2 73.6 92.0 110.4 128.8 147.2 165.6 183 18.3 36.6 54.9 73.2 91.5 109.8 128.1 146.4 164.7 182 18.2 36.4 54.6 72.8 91.0 109.2 127.4 145.6 163.8 181 18.1 36.2 54.3 72.4 90.5 108.6 126.7 144.8 162.9 180 18.0 36.0 54.0 72.0 90.0 108.0 126.0 144.0 162.0 179 17.9 35.8 53.7 71.6 89.5 107.4 125.3 143.2 161.1 LOGARITHMS OF NUMBERS. 145 No. 240 L. 380.] [No 269 L. 431. N. 1 2 3 4 5 6 7 8 T656 3456 5249 7034 8811 9 Diff. 240 1 2 3 4 5 3802 1 1 2017 3815 5606 7390 9166 0392 2197 3995 5785 7568 9343 0573 2377 4174 5964 7746 9520 0754 2557 4353 6142 7924 9698 0934 2737 4533 6321 8101 9875 1115 2917 4712 6499 8279 1296 3097 4891 6677 8456 1476 3277 5070 6856 8634 1837 3636 5428 7212 8989 181 180 179 178 178 0051 1817 3575 5326 7071 8808 0228 1993 3751 5501 7245 8981 0405 2169 3926 5676 7419 9154 0582 2345 4101 5850 7592 9328 0759 2521 4277 6025 7766 9501 177 176 176 175 174 173 6 7 8 9 250 390935 2697 4452 6199 7940 9674 1112 2873 4627 6374 8114 9847 1288 3048 4802 6548 8287 1464 3224 4977 6722 8461 1641 3400 5152 6896 8634 0020 1745 3464 5176 6881 8579 0192 1917 3635 5346 7051 8749 0365 2039 3807 5517 7221 8918 0538 2261 3978 5688 7391 9087 0711 2433 4149 5858 7561 9257 0883 2605 4320 6029 7731 9426 1056 2777 4492 6199 7901 9595 1228 2949 4663 6370 8070 9764 173 172 171 171 170 169 2 3 4 5 6 7 401401 3121 4834 6540 8240 9933 1573 3292 5005 6710 8410 0102 1788 3467 5140 6807 8467 0271 1956 3635 5307 6973 8633 0440 2124 3803 5474 7139 8798 0609 2293 3970 5641 7306 8964 0777 2461 4137 5808 7472 9129 0946 2629 4305 5974 7638 9295 1114 2796 4472 6141 7804 9460 1283 2964 4639 6308 7970 9625 1451 3132 4806 6474 8135 9791 169 168 167 167 166 165 8 9 260 1 2 3 411620 3300 4973 6641 8301 0121 1768 3410 5045 6674 8297 9914 0286 1933 3574 5208 6836 8459 0451 2097 3737 5371 6999 8621 0616 2261 3901 5534 7161 8783 0781 2426 4065 5697 7324 8944 0945 2590 4228 5860 74S6 9106 1110 2754 4392 6023 7648 9268 1275 2918 4555 6186 7811 9429 1439 3082 4718 6349 7973 9591 165 164 164 163 162 162 4 5 6 7 8 9 421604 3246 4882 6511 8135 9752 43 0075 0236 0398 0559 0720 0881 1042 1203 161 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 178 17.8 35.6 53.4 71.2 89.0 106.8 124.6 142.4 160.2 177 17.7 35.4 53.1 70.8 88.5 106.2 123.9 141.6 159.3 176 17.6 35.2 52.8 70.4 88.0 105.6 123.2 140.8 158.4 175 17.5 35.0 52.5 70.0 87.5 105.0 122.5 140.0 157.5 174 17.4 34.8 52.2 69.6 87.0 104.4 121.8 139.2 156.6 173 173 34.6 51.9 69.2 86.5 103.8 121.1 138.4 155.7 172 17.2 34.4 51.6 68.8 86.0 103.2 120.4 137.6 154.8 171 17.1 34.2 51.3 68.4 85.5 102.6 119.7 i36.8 153.9 170 17.0 34.0 51.0 68.0 85.0 102.0 119.0 136.0 153.0 169 16.9 33.8 50.7 67.6 84.5 101.4 118.3 135.2 152.1 168 16.8 33.6 50.4 67.2 84.0 100.8 117.6 134.4 151.2 167 16.7 33.4 50.1 66.8 83.5 100.2 116.9 133.6 150.3 166 16.6 33.2 49.8 66.4 83.0 99.6 116.2 132.8 149.4 165 16.5 33.0 49.5 66.0 82.5 99.0 115.5 132.0 148.5 164 16.4 32.8 49.2 65.6 82.0 98.4 114.8 131.2 147.6 163 16.3 32.6 48.9 65.2 81.5 97.8 114.1 130.4 146.7 162 16.2 32.4 48.5 64.8 81.0 97.2 113.4 129.6 145.8 161 16.1 32.2 48.3 64.4 80.5 96.6 112.7 128.8 144.9 146 LOGARITHMS OF NUMBERS. No. 270 L. 431.] [No. 299 L. 476. N. 1 2 ■ 3 4 5 6 7 8 9 Diff. 270 1 2 3 4 5 431364 2969 4569 6163 7751 9333 1525 3130 4729 6322 7909 9491 1685 3290 4888 6481 8067 9648 1846 3450 5048 6640 8226 9806 2007 3610 5207 6799 8384 2167 3770 5367 6957 8542 2328 3930 5526 7116 8701 2433 40?0 5685 7275 8359 2649 4249 5844 7433 9017 2809 4409 6004 7592 9175 161 160 159 159 153 0122 1695 3263 4825 6382 7933 9478 0279 1852 3419 4981 6537 8088 9633 0437 2009 3576 5137 6692 8242 9787 0594 2166 3732 5293 6848 8397 9941 0752 2323 3889 5449 7003 8552 158 157 157 156 155 155 6 7 8 9 280 440909 2480 4045 5604 7158 8706 1066 2637 4201 5760 7313 8361 1224 2793 4357 5915 7468 9015 1381 2950 4513 6071 7623 9170 1536 3106 4669 6226 7778 9324 0095 1633 3165 4692 6214 7731 9242 0748 2248 3744 5234 6719 8200 9675 154 154 153 153 152 152 151 2 3 4 5 6 7 8 450249 1786 3318 4845 6366 7882 9392 0403 1940 3471 4997 6518 8033 9543 0557 2093 3624 5150 6670 8184 9694 0711 2247 3777 5302 682! 8336 9845 0865 2400 3930 5454 6973 8487 9995 1018 2553 4082 5606 7125 8638 1172 2706 4235 5758 7276 8789 1326 2859 4387 5910 7428 8940 1479 3012 4540 6062 7579 9091 0597 2098 3594 5085 6571 8052 9527 0146 1649 3146 4639 6126 7608 9035 0296 1799 3296 4788 6274 7756 9233 0447 1948 3445 4936 6423 7904 9380 151 150 150 149 149 148 148 9 290 1 2 3 4 5 460898 2398 3893 5383 6868 8347 9322 1048 2548 4042 5532 7016 8495 9969 1198 2697 4191 5680 7164 8643 1348 2847 4340 5829 7312 8790 1499 2997 4490 5977 7460 8938 0116 1585 3049 4503 5962 0263 1732 3195 4653 6107 0410 1878 3341 4799 6252 0557 2025 3487 4944 6397 0704 2171 3633 5090 6542 0851 2318 3779 5235 6687 0998 2464 3925 5381 6832 1145 2610 4071 5526 6976 147 146 146 146 145 f 8 9 471292 2756 4216 5671 1438 2903 4362 5816 Proportional Parts. 1 2 3 4 5 6 7 16.1 32.2 48.3 64.4 80.5 96.6 112.7 16.0 32.0 48.0 64.0 80.0 96.0 112.0 15.9 31.8 47.7 63.6 79.5 95.4 111.3 15.8 31.6 47.4 63.2 79.0 94.8 110.6 15.7 31.4 47.1 62.8 78.5 94.2 109.9 15.6 31.2 46.8 62.4 78.0 93.6 109.2 15.5 31.0 46.5 62.0 77.5 93.0 108.5 15.4 30.8 46.2 61.6 77.0 92.4 107.8 15.3 30.6 45.9 61.2 76.5 91.8 107.1 15.2 30.4 45.6 60.8 76.0 91.2 106.4 15.1 30.2 45.3 60.4 75.5 90.6 105.7 15.0 30.0 45.0 60.0 75.0 90.0 105.0 14.9 29.8 44.7 59.6 74.5 89.4 104.3 14.8 29.6 44.4 59.2 74.0 88.8 103.6 14.7 29.4 44.1 58.8 73.5 88.2 102.9 14.6 29.2 43.8 58.4 73.0 87.6 102.2 14.5 29.0 43.5 58.0 72.5 87.0 101.5 14.4 28.8 43.2 57.6 72.0 86.4 100.8 14.3 28.6 42.9 57.2 71.5 85.8 100.1 14.2 28.4 42.6 56.8 71.0 85.2 99.4 14.1 28.2 42.3 56.4 70.5 84.6 98.7 14.0 28.0 42.0 56.0 70.0 84.0 98.0 128.8 128.0 127.2 126.4 125.6 124.8 124.0 123.2 122.4 121.6 120.8 120.0 119.2 118.4 117.6 116.8 116.0 115.2 114.4 113.6 112.8 112.0 144.9 144.0 143. 1 142.2 141.3 140.4 139.5 138.6 137.7 136.8 135.9 135.0 134.1 133.2 132.3 131.4 130.5 129.6 128.7 127.8 126.9 126.0 LOGARITHMS OF NUMBERS. 147 No. 300 L. 477 ] [No. 339 L. 531. •N. 1 2 3 1 4 5 G 7 8 9 Diff. 300 477121 726f 7411 7555 770C 7844 7989 8133 8278 8422 145 1 8566 8711 8855 8999 9143 9287 9431 9575 9719 9863 144 ?. 480007 0151 0294 0438 0582 0725 0369 1012 1156 1299 144 3 1443 1586 1729 1872 2016 2159 2302 2445 2538 2731 143 4 2874 3016 3159 3302 3445 3587 373C 3872 4015 4157 143 5 4300 444? 4585 4727 4869 5011 5153 5295 5437 5579 142 6 5721 5863 6005 6147 6289 6430 6572 6714 6855 6997 142 7 7138 728( 7421 7563 7704 7845 7986 8127 8269 8410 141 8 8551 8692 8833 8974 9114 9255 9396 9537 9677 9818 141 9 9958 0099 1502 0239 1642 0380 1782 0520 1922 0661 2062 0801 2201 0941 2341 1081 2481 1222 2621 140 310 491362 140 1 2760 29<)( 3040 3179 3319 3458 3597 3737 3876 4015 139 2 4155 429^ 4433 4572 4711 4850 4989 5128 5267 5406 139 3 5544 5683 5822 5960 6099 623S 6376 6515 6653 6791 139 4 6930 7068 7206 7344 7483 7621 7759 7897 8035 8173 138 5 8311 8448 8586 8724 8862 8999 9137 9275 9412 9550 138 6 9687 501059" 9824 9962 0099 1470 0236 1607 0374 1744 0511 1880 0648 2017 0785 2154 0922 2291 137 7 1196 1333 137 8 2427 2564 2700 2837 2973 3109 3246 3382 3518 3655 136 9 3791 3927 4063 4199 4335 4471 4607 4743 4878 5014 136 320 5150 5286 5421 5557 5693 5828 5964 6099 6234 6370 136 1 6505 6640 6776 6911 7046 7181 7316 7451 7586 7721 135 2 7856 7991 8126 8260 8395 8530 8664 8799 8934 9068 135 3 9203 9337 9471 9606 9740 9374 0009 1349 0143 1482 0277 1616 0411 1750 134 4 510545 0679 0813 0947 1031 1215 134 5 1883 2017 2151 2284 2418 2551 2684 2818 2951 3084 133 6 3218 3351 3484 3617 3750 3383 4016 4149 4282 4415 133 7 4548 4681 4813 4946 5079 5211 5344 5476 5609 5741 133 8 5874 6006 6139 6271 6403 6535 6668 6800 693?, 7064 132 9 7196 7328 7460 7592 7724 7355 7987 8119 8251 8382 132 330 8514 8646 8777 8909 9040 9171 9303 9434 9566 9697 131 1 9823 9959 0090 1400 0221 1530 0353 1661 0484 1792 0615 1922 0745 2053 0876 2183 1007 2314 131 2 521138 1269 131 3 2444 2575 2705 2835 2966 3096 3226 3356 3486 3616 130 4 3746 3876 4006 4136 4266 4396 4526 4656 4785 4915 130 5 5045 5174 5304 5434 5563 5693 58?.?, 5951 6081 6210 129 6 6339 6469 6598 6727 6856 6985 7114 7243 7372 7501 129 7 7630 7759 7888 8016 8145 8274 8402 8531 8660 8788 129 8 8917 9045 9174 9302 9430 0712 9559 9687 0968 9815 1096 9943 0072 128 9 530200 ' 0328 0456 05841 0840 1223^ 1351 128 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 139 13.9 27.8 41.7 55.6 69.5 83.4 97.3 111.2 125.1 138 13.8 27.6 41.4 55.2 69.0 82.8 96.6 110.4 124.2 137 13.7 27.4 41.1 54.8 68.5 82.2 95.9 109.6 123.3 136 13.6 27.2 40.8 54.4 68.0 81.6 95.2 108.8 122.4 135 13.5 27.0 40.5 54.0 67.5 81.0 94.5 108.0 121.5 134 13.4 26.8 40.2 53.6 67.0 80.4 93.8 107.2 120.6 133 13.3 26.6 39.9 53.2 66.5 79.8 93.1 106.4 119.7 13? 13.2 26.4 39.6 52.8 66.0 79.2 92.4 105.6 118.8 131 13.1 26.2 39.3 52.4 65.5 78.6 91.7 104.8 117.9 130 13.0 26.0 39.0 52.0 65.0 78.0 91.0 104.0 117.0 129 12.9 25.8 38.7 51.6 64.5 77.4 90.3 103.2 116.1 178 12.8 • 25.6 38.4 51.2 64.0 76.8 89.6 102.4 115.2 127 12.7 25.4 38.1 50.8 63.5 76.2 88.9 101.6 114.3 148 LOGARITHMS OF NUMBERS. No. 340 L. 531.] [No. 379 L 579. N. 1 2 3 4 5 6 7 8 9 Diff. 340 1 2 3 4 5 6 531479 2754 4026 5294 6558 7819 9076 1607 2882 4153 5421 6685 7945 9202 1734 3009 4280 5547 6811 8071 9327 1862 3136 4407 5674 6937 8197 9452 1990 3264 4534 5800 7063 8322 9578 2117 3391 4661 5927 7189 8443 9703 2245 3518 4787 6053 7315 8574 9829 1080 2327 3571 4812 6049 7282 8512 9739 2372 3645 4914 6180 7441 8699 9954 2500 3772 5041 6306 7567 8825 2627 3899 5167 6432 7693 8951 128 127 127 126 126 126 125 125 125 124 124 124 123 123 0079 1330 2576 3820 5060 6296 7529 8758 9984 0204 1454 2701 3944 5183 6419 7652 8881 7 8 9 350 1 2 3 4 540329 1579 2825 4068 5307 6543 7775 9003 0455 1704 2950 4192 5431 6666 7898 9126 0580 1829 3074 4316 5555 6} 89 8021 9249 0705 1953 3199 4440 5678 6913 8144 9371 0830 2078 3323 4564 5802 7036 8267 9494 0955 2203 3447 4688 5925 7159 8389 9616 1205 2452 3696 4936 6172 7405 8635 9861 0106 1328 2547 3762 4973 6182 7387 8589 9787 123 122 122 121 121 121 120 120 120 5 6 7 8 9 360 1 2 3 550228 1450 2668 3883 5094 6303 7507 8709 9907 0351 1572 2790 4004 5215 6423 7627 8829 0473 1694 2911 4126 5336 6544 7748 8948 0595 1816 3033 4247 5457 6664 7868 9068 0265 1459 2650 3837 5021 6202 7379 8554 9725 0717 1938 3155 4368 5578 6785 7988 9188 0840 2060 3276 4- 59 5699 6905 8108 9308 0962 2181 3398 4610 5820 7026 8228 9428 1034 2303 3519 4731 5940 7146 8349 9548 1206 2425 3640 4852 6061 7267 8469 9667 0026 1221 2412 3600 4784 5966 7144 8319 9491 0146 1340 2531 3718 4903 6084 7262 8436 9608 0385 1578 2769 3955 5139 6320 7497 8671 9842 0504 1698 2887 4074 5257 6437 7614 8788 9959 0624 1817 3006 4192 5376 6555 7732 8905 0743 1936 3125 4311 5494 6673 7849 9023 0863 2055 3244 4429 5612 6791 7967 9140 0982 2174 3362 4548 5730 6909 8084 9257 119 119 119 119 118 118 118 117 4 5 6 7 8 9 370 561101 2293 3481 4666 5848 7026 8202 9374 0076 1243 2407 3568 4726 5880 7032 8181 9326 0193 1359 2523 3684 4841 5996 7147 8295 9441 0309 1476 2639 3800 4957 6111 7262 8410 9555 0426 1592 2755 3915 5072 6226 7377 8525 9669 117 117 116 116 116 115 115 115 114 2 3 4 5 6 7 8 9 570543 1709 2872 4031 5188 6341 7492 8639 0660 1825 2988 4147 5303 6457 7607 8754 0776 1942 3104 4263 5419 6572 7722 8868 0893 2058 3220 4379 5534 6687 7836 8983 1010 2174 3336 4494 5650 6802 7951 9097 1126 2291 3452 4610 5765 6917 8066 9212 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 128 12.8 25.6 38.4 51.2 64.0 76.8 89.6 102.4 115.2 127 12.7 25.4 38.1 50.8 63.5 76.2 88.9 101.6 114.3 126 12.6 25.2 37.8 50.4 63.0 75.6 88.2 100.8 113.4 125 12.5 25.0 37.5 50.0 62.5 75.0 87.5 100.0 112.5 124 12.4 24.8 37.2 49.6 62.0 74.4 86.8 99.2 111.6 123 12.3 24.6 36.9 49.2 61.5 73.8 86.1 98.4 110.7 122 12.2 24.4 36.6 48.8 61.0 73.2 85.4 97.6 109.8 121 12.1 24.2 36.3 48.4 60.5 72.6 84.7 96.8 108.9 120 12.0 24.0 36.0 48.0 60.0 72.0 84.0 96.0 108.0 119 11.9 23.8 35.7 47.6 59.5 71.4 83.3 95.2 107.1 LOGARITHMS OF NUMBERS. 149 tfo. 3S0 L. 579.] [No. 414 L 617. N. 1 2 3 4 5 6 7 8 9 Diff. 380 1 2 3 4 5 6 7 8 9 390 1 2 3 4 5 6 7 8 9 400 1 2 3 4 5 6 7 8 9 410 1 2 3 4 5/9784 9698 0241 1381 2518 3652 4783 5912 7037 8160 9279 0012 1153 2291 3426 4557 5636 6812 7935 9056 0126 1267 2404 3539 4670 5799 6925 8047 9167 0355 1495 2631 3765 4896 '6024 7149 8272 9391 0469 1608 2745 3879 5009 6137 7262 8384 9503 0583 1722 2858 3992 5122 6250 7374 8496 9615 0697 1836 2972 4105 5235 6362 7486 8608 9726 0811 1950 3085 4218 5348 6475 7599 8720 9838 114 113 112 580925 2063 3199 4331 5461 6587 7711 8832 9950 1039 2177 3312 4444 5574 6700 7823 8944 • 0061 1176 2288 3397 4503 5606 6707 7805 8900 9992 0173 1287 2399 3508 4614 5717 6817 7914 9009 0284 1399 2510 3618 4724 5827 6927 8024 9119 0396 1510 2621 3729 4834 5937 7037 8134 9226 0507 1621 2732 3840 4945 6047 7146 8243 9337 0619 1732 2843 3950 5055 6157 7256 8353 9446 0730 1843 2954 4061 5165 6267 7366 8462 9556 0646 1734 2819 3902 4982 6059 7133 8205 9274 0842 1955 3064 4171 5276 6377 7476 8572 9665 0755 1843 2928 4010 5089 6166 7241 8312 9381 0447 1511 2572 3630 4686 5740 6790 7839 0953 2066 3175 4282 5386 6487 7586 8681 9774 591065 2177 3286 4393 5496 6597 7695 8791 9883 111 110 109 0101 1191 2277 3361 4442 5521 6596 7669 8740 9808 0210 1299 2386 3469 4550 5628 6704 7777 8847 9914 0319 1406 2494 3577 4658 5736 6811 7884 8954 0428 1517 2603 3686 4766 5844 6919 7991 9061 0537 1625 2711 3794 4874 5951 7026 8098 9167 0864 1951 3036 4118 5197 6274 7348 8419 9488 600973 2060 3144 4226 5305 6381 7455 8526 9594 1082 2169 3253 4334 5413 6439 7562 8633 9701 108 107 0021 1086 2148 3207 4264 5319 6370 7420 0128 1192 2254 3313 4370 5424 6476 7525 0234 1298 2360 3419 4475 5529 6581 7629 0341 1405 2466 3525 4581 5634 6686 7734 0554 1617 2678 3736 4792 5845 6895 7943 610660 1723 2784 3842 4897 5950 7000 0767 1829 2890 3947 5003 6055 7105 0873 1936 2996 4053 5108 6160 7210 0979 2042 3102 4159 5213 6265 7315 106 105 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 118 1.1.8 23.6 35.4 47.2 5-9.0 70.8 82.6 94.4 106.2 117 11.7 23.4 35.1 46.8 58.5 70.2 81.9 93.6 105.3 116 11.6 23.2 34.8 46.4 58.0 69.6 81.2 92.8 104.4 115 11.5 23.0 34.5 46.0 57.5 69.0 80.5 92.0 103.5 114 11.4 22.8 34.2 45.6 57.0 68.4 79.8 91.2 102.6 113 11.3 22.6 33.9 45.2 56.5 67.8 79.1 90.4 101.7 112 11.2 22.4 33.6 44.8 56.0 67.2 78.4 89.6 100.8 111 11.1 22.2 33.3 44.4 55.5 66.6 77.7 88.8 99.9 110 11.0 22.0 33.0 44.0 55.0 66.0 77.0 88.0 99.0 109 10.9 21.8 32.7 43.6 54.5 65.4 76.3 87.2 98.1 108 10.8 21.6 32.4 43,2 54.0 64.8 75.6 86.4 97.2 107 10.7 21.4 32.1 42.8 53.5 64.2 74.9 85.6 96.3 106 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 105 10.5 21.0 31.5 42.0 52.5 63.0 73.5 84.0 94.5 104 10.4 20.8 31.2 41.6 52.0 62.4 72.8 83.2 93.6 150 LOGARITHMS OF NUMBERS. No. 415 L. 618.] [No. 459 L .662 N. 1 2 3 4 5 6 7 8 9 Diff. 415 618048 8153 8257 8362 8466 8571 8676 8780 8884 8989 105 6 9093 9198 9302 9406 9511 9615 9719 9824 9928 0032 1072 7 620136 0240 0344 0448 0552 0656 0760 0864 0968 104 8 1176 1280 1384 1488 1592 1695 1799 1903 2007 2110 9 2214 2318 2421 2525 2628 2732 2835 2939 3042 3146 420 3249 3353 3456 3559 3663 3766 3869 3973 4076 4179 1 4232 4335 4488 4591 4695 4793 4901 5004 5107 5210 103 2 5312 5415 5518 5621 5724 5827 5929 6032 6135 6238 3 6340 6443 6546 6648 6751 6853 6956 7058 7161 7263 4 7356 7463 7571 7673 7775 7878 7930 8082 8185 8287 5 8389 8491 8593 8695 8797 8900 9002 9104 9206 9308 102 6 9410 9512 9613 9715 9317 9919 0021 1038 0123 1139 0224 1241 0326 1342 7 630423 0530 0631 0733 0335 0936 8 1444 1545 1647 1748 1849 1951 2052 2153 2255 2356 9 2457 2559 2660 2761 2862 2963 3064 3165 3266 3367 430 3463 3569 3670 3771 3872 3973 4074 4175 4276 4376 101 1 4477 4578 4679 4779 4880 4981 5081 5132 5283 5383 2 5434 5584 5635 5785 5886 5986 6087 6187 6287 6388 3 6433 6588 6638 6789 6389 6939 70S9 7189 7290 7390 4 7490 7590 7690 7790 7890 7990 8090 8190 8290 8389 1(»U 5 8439 8589 8639 8789 8838 8988 9088 9188 9287 9387 6 9486 9586 9636 9785 9885 9984 0084 1077 0183 1177 0283 1276 0382 1375 7 640431 0581 0680 0779 0879 0978 8 1474 1573 1672 1771 1871 1970 2069 2168 2267 2366 9 2465 2563 2662 2761 2860 2959 3058 3156 3255 3354 99 440 3453 3551 3650 3749 3847 3946 4044 4143 4242 4340 1 4439 4537 4636 4734 4832 4931 5029 5127 5226 5324 2 5422 5521 5619 5717 5815 5913 6011 6110 6208 6306 3 6404 6502 6600 6698 6796 6894 6992 7089 7187 7285 98 4 7333 7481 7579 7676 7774 7872 7969 8067 8165 8262 5 8360 8458 8555 8653 8750 8848 8945 9043 9140 9237 6 9335 650303 9432 9530 9627 9724 9821 9919 0016 0987 0113 1084 0210 1181 7 0405 0502 0599 0696 0793 0890 8 1278 1375 1472 1569 1666 1762 1859 1956 2053 2150 97 9 2246 2343 2440 2536 2633 2730 2826 2923 3019 3116 450 3213 3309 3405 350?, 3598 3695 3791 3888 3984 4080 1 4177 4273 4369 4465 4562 4658 4754 4850 4946 5042 2 5138 5235 5331 5427 5523 5619 5715 5310 5906 6002 96 3 6093 6194 6290 6386 6482 6577 6673 6769 6864 6960 4 7056 7152 7247 7343 7438 7534 7629 7725 7820 7916 5 8011 8107 8202 8298 8393 8488 8584 8679 8774 8870 6 8965 9916 9060 9155 0106 1055 9250 9346 9441 9536 9631 9726 0676 1623 9821 0771 1718 7 0011 0960 0201 1150 0296 1245 0391 1339 0486 1434 0581 1529 95 8 660365 9 1813 1907 2002 2096 2191 2286 2380 2475 2569 2663 Proportional, Parts. 1 2 3 4 5 6 7 8 10.5 21.0 31.5 42.0 52.5 63.0 73.5 84.0 10.4 20.8 31.2 41.6 52.0 62.4 72.8 83.2 10.3 20.6 30.9 41.2 51.5 61.8 72.1 82.4 10.2 20.4 30.6 40.8 51.0 61.2 71.4 81.6 10.1 20.2 30.3 40.4 50.5 60.6 70.7 80.8 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 9.9 19.8 29.7 39.6 49.5 59.4 69.3 79.2 LOGARITHMS OP NUMBERS. 151 No. 460 L. 632.] [No 499 L. 698 N. 1 2 3 4 Tl35 4078 5018 5956 6892 7826 8759 9689 5 6 3324 4266 5206 6143 7079 8013 8945 9875 7 8 9 Diff. 460 1 2 3 4 5 6 7 662758 3701 4642 5581 6518 7453 8336 9317 2852 3795 4736 5675 6612 7546 8479 9410 2947 3889 4830 5769 6705 7640 8572 9503 3041 3983 4924 5862 6799 7733 8665 9596 3230 4172 5112 6050 6986 7920 8852 9782 3418 4360 5299 6237 7173 8106 9038 9967 3512 4454 5393 6331 7266 8199 9131 3607 4548 5487 6424 7360 8293 9224 94 0060 0988 1913 2836 3758 4677 5595 6511 7424 8336 9246 0153 1080 2005 2929 3850 4769 5687 6602 7516 8427 9337 0245 1151 2055 2957 3857 4756 5652 6547 7440 8331 9220 93 92 91 8 9 470 1 2 3 4 5 6 7 8 670246 1173 2098 3021 3942 4861 5778 6694 7607 8518 9423 0339 1265 2190 3113 4034 4953 5870 6785 7698 8609 9519 0431 1358 2283 3205 4126 5045 5962 6876 7789 8700 9610 0524 1451 2375 3297 4218 5137 6053 6968 7881 8791 9700 C617 1543 2467 3390 4310 5228 6145 7059 7972 8882 9791 0710 1636 2560 3482 4402 5320 6236 7151 8063 8973 9882 0802 1728 2652 3574 4494 5412 6328 7242 8154 9064 9973 0895 1821 2744 3666 4586 5503 6419 7333 8245 9155 0063 0970 1874 2777 3677 4576 5473 6368 7261 8153 9042 9930 0154 1060 1964 2867 3767 4666 5563 6458 7351 8242 9131 9 480 1 2 3 4 5 6 7 8 9 680336 1241 2145 3047 3947 4845 5742 6636 7529 8420 9309 0426 1332 2235 3137 4037 4935 5831 6726 7618 8509 9398 0517 1422 2326 3227 4127 5025 5921 6815 7707 8598 9486 0607 1513 2416 3317 4217 5114 6010 6904 7796 8687 9575 0698 1603 2506 3407 4307 5204 6100 6994 7886 8776 9664 0789 1693 2596 3497 4396 5294 6189 7083 7975 8865 9753 0879 1784 2686 3587 4486 5383 6279 7172 8064 8953 9841 90 89 0019 0905 1789 2671 3551 4430 5307 6182 7055 7926 8796 0107 0993 1877 2759 3639 4517 5394 6269 7142 8014 8883 490 1 2 3 4 5 6 7 8 9 690196 1081 1965 2847 3727 4605 5482 6356 7229 8100 0285 1170 2053 2935 3815 4693 5569 6444 7317 8188 0373 1258 2142 3023 3903 4781 5657 6531 7404 8275 0462 1347 2230 3111 3991 4868 5744 6618 7491 8362 0550 1435 2318 3199 4078 4956 5832 6706 7578 8449 0639 1524 2406 3287 4166 5044 5919 6793 7665 8535 0728 1612 2494 3375 4254 5131 6007 6880 7752 8622 0816 1700 2583 3463 4342 5219 6094 6968 7839 8709 88 87 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 98 9.8 19.6 29.4 39.2 49.0 58.8 68.6 78.4 88.2 97 9.7 19.4 29.1 38.8 48.5 58.2 67.9 77.6 87.3 96 9.6 19.2 28.8 38.4 48.0 57.6 67.2 76.8 86.4 95 9.5 19.0 28.5 38.0 47.5 57.0 66.5 76.0 85.5 94 9.4 18.8 28.2 37.6 47.0 56.4 65.8 75.2 84.6 93 9.3 18.6 27.9 37.2 46.5 55.8 65.1 74.4 83.7 92 9.2 18.4 27.6 36.8 46.0 55.2 64.4 73.6 82.8 91 9.1 18.2 27.3 36.4 45.5 54.6 63.7 72.8 81.9 90 9.0 18.0 27.0 36.0 45.0 54.0 63.0 72.0 81.0 89 8.9 17.8 26.7 35.6 44.5 53.4 62.3 71.2 80.1 88 8.8 17.6 26.4 35.2 44.0 52.8 61.6 70.4 79.2 87 8.7 17.4 26.1 34.8 43.5 52.2 60.9 69.6 78.3 86 8.6 17.2 25.8 34.4 43.0 51.6 60.2 68.8 77.4 152 LOGARITHMS OF NUMBERS. No. 500 L. 698.1 [No. 544 L. 736. 1 2 3 4 5 6 7 8 9 698970 9057 9144 9231 9317 9404 9491 9578 9664 9751 9838 9924 0011 0877 0098 0963 0184 1050 0271 1136 0358 1222 0444 1309 0531 1395 0617 1482 700704 0790 1568 1654 1741 1827 1913 1999 2086 2172 2258 2344 2431 2517 2603 2689 2775 2861 2947 3033 3119 3205 3291 3377 3463 3549 3635 3721 3807 3893 3979 4065 4151 4236 4322 4408 4494 4579 4665 4751 4837 4922 5008 5094 5179 5265 5350 5436 5522 5607 5693 5778 5864 5949 6035 6120 6206 6291 6376 6462 6547 6632 • 6718 6803 6888 6974 7059 7144 7229 7315 7400 7485 7570 7655 7740 7826 7911 7996 8081 8166 8251 8336 8421 8506 8591 8676 8761 8846 8931 9015 9100 9185 9270 9355 9440 9524 9609 9694 9779 9863 9948 0033 0879 710117 0202 0287 0371 0456 0540 0625 •0710 0794 0963 1048 1132 1217 1301 1385 1470 1554 1639 1723 1807 1892 1976 2060 2144 2229 2313 2397 2481 2566 2650 2734 2818 2902 2986 3070 3154 3238 3323 3407 3491 3575 3659 3742 3826 3910 3994 4078 4162 4246 4330 4414 4497 4581 4665 4749 4833 4916 5000 5084 5167 5251 5335 5418 5502 5586 5669 5753 5836 5920 6003 6087 6170 6254 6337 6421 6504 6588 6671 6754 6838 6921 7004 7088 7171 7254 7338 7421 7504 7587 7671 7754 7837 7920 8003 8086 8169 8253 8336 8419 8502 8585 8668 8751 8834 8917 9000 9083 9165 9248 9331 9414 9497 9580 9663 9745 9828 9911 9994 0077 0903 720159 0242 0325 0407 0490 0573 0655 0738 0821 0986 1068 1151 1233 1316 1398 1481 1563 1646 1728 1811 1893 1975 2058 2140 2222 2305 2387 2469 2552 2634 2716 2798 2881 2963 3045 3127 3209 3291 3374 3456 3538 3620 3702 3784 3866 3948 4030 4112 4194 4276 4358 4440 4522 4604 4685 4767 4849 4931 5013 5095 5176 5258 5340 5422 5503 5585 5667 5748 5830 5912 5993 6075 6156 6238 6320 6401 6483 6564 6646 6727 6809 6890 6972 7053 7134 7216 7297 7379 7460 7541 7623 7704 7785 7866 7948 8029 8110 8191 8273 8354 8435 8516 8597 8678 8759 8841 8922 9003 9084 9165 9246 9327 9408 9489 9570 9651 9732 9813 9893 9974 0055 0863 0136 0944 0217 1024 0298 1105 0378 1186 0459 1266 0540 1347 0621 1428 0702 1508 730782 1589 1669 1750 1830 1911 1991 2072 2152 2233 2313 2394 2474 2555 2635 2715 2796 2876 2956 3037 3117 3197 3278 3358 3438 3518 3598 3679 3759 3839 3919 3999 4079 4160 4240 4320 4400 4480 4560 4640 4720 4800 4880 4960 5040 5120 5200 5279 5359 5439 5519 5599 5679 5759 5838 5918 5998 6078 6157 6237 6317 Proportional, Parts. Diff. 1 2 3 4 5 6 7 8 9 87 86 85 84 8.7 8.6 8.5 8.4 17.4 17.2 17.0 16.8 26.1 25.8 25.5 25.2 34.8 34.4 34.0 33.6 43.5 43.0 42.5 42.0 52.2 51.6 51.0 50.4 60.9 60.2 59.5 58.8 69.6 68.8 68.0 67.2 78.3 77.4 76.5 75.6 LOGARITHMS OF NUMBERS. 153 No. 545 L. 736.] [No . 584 L. 767. N. 1 ~6476 7272 8067 8860 9651 2 ~6556 7352 8146 8939 9731 3 ~6635 7431 8225 9018 9810 4 5 6 7 8 9 Diff. 545 6 7 8 9 736397 7193 7987 8781 9572 6715 7511 8305 9097 9889 6795 7590 8384 9177 9968 6874 7670 8463 9256 6954 7749 8543 9335 7034 7829 8622 9414 7113 7908 8701 9493 0284 1073 1860 2647 3431 4215 4997 5777 6556 7334 8110 8885 9659 0047 0836 1624 2411 3196 3980 4762 5543 6323 7101 7878 8653 9427 0126 0915 1703 2489 3275 4058 4840 5621 6401 7179 7955 8731 9504 0205 0994 1782 2568 3353 4136 4919 5699 6479 7256 8033 8808 9582 79 78 550 1 2 3 4 5 6 7 8 9 560 2 740363 1152 1939 2725 3510 4293 5075 5855 6634 7412 8188 8963 9736 0442 1230 2018 2804 3588 4371 5153 5933 6712 7489 8266 9040 9814 0521 1309 2096 2882 3667 4449 5231 6011 6790 7567 8343 9118 9891 0600 1388 2175 2961 3745 4528 5309 6089 6868 7645 8421 9i95 9968 0678 1467 2254 3039 3823 4606 5387 6167 6945 7722 8498 9272 0757 1546 2332 3118 3902 4684 5465 6245 7023 7800 8576 9350 0045 0817 1587 2356 3123 3889 4654 5417 6180 6940 7700 8458 9214 9970 0123 0894 1664 2433 3200 3966 4730 5494 6256 7016 7775 8533 9290 0200 0971 1741 2509 3277 4042 4807 5570 6332 7092 7851 8609 9366 0277 1048 1818 2586 3353 4119 4883 5646 6408 7168 7927 8685 9441 0354 1125 1895 2663 3430 4195 4960 5722 6484 7244 8003 8761 9517 0431 1202 1972 2740 3506 4272 5036 5799 6560 7320 8079 8836 9592 3 4 5 6 7 8 9 570 1 2 3 4 5 750508 1279 2048 2816 3583 4348 5112 5875 6636 7396 8155 8912 9668 0586 1356 2125 2893 3660 4425 5189 5951 6712 7472 8230 8988 9743 0663 1433 2202 2970 3736 4501 5265 6027 6788 7548 8306 9063 9819 0740 1510 2279 3047 3813 4578 5341 6103 6864 7624 8382 9139 9894 77 76 0045 0799 1552 2303 3053 3802 4550 5296 6041 6785 0121 0875 1627 2378 3128 3877 4624 5370 6115 6859 0196 0950 1702 2453 3203 3952 4699 5445 6190 6933 0272 1025 1778 2529 3278 4027 4774 5520 6264 7007 0347 1101 1853 2604 3353 4101 4848 5594 6338 7082 6 7 8 9 580 1 2 3 4 760422 1176 1928 2679 3428 4176 4923 5669 6413 0498 1251 2003 2754 3503 4251 4998 5743 6487 0573 1326 2078 2829 3578 4326 5072 5818 6562 0649 1402 2153 2904 3653 4400 5147 5892 6636 0724 1477 2228 2978 3727 4475 5221 5966 6710 75 Proportional. Parts. Diff. 1 3 3 4 5 6 7 8 9 83 8.3 16.6 24.9 33.2 41.5 49.8 58.1 66.4 74.7 82 8.2 16.4 24.6 32.8 41.0 49.2 57.4 65.6 73.8 81 8.1 16.2 24.3 32.4 40.5 48.6 56.7 64.8 72.9 80 8.0 16.0 24.0 32.0 40.0 48.0 56.0 64.0 72.0 79 7.9 15.8 23.7 31.6 39.5 47.4 55.3 63.2 71.1 78 7.8 15.6 23.4 31.2 39.0 46.8 54.6 62.4 70.2 77 7.7 15.4 23.1 30.8 38.5 46.2 53.9 61.6 69.3 76 7.6 15.2 22.8 30.4 38.0 45.6 53.2 60.8 68.4 75 7.5 15.0 22.5 30.0 37.5 45.0 52.5 60.0 67.5 74 7.4 14.8 22.2 29.6 37.0 44.4 51.8 59.2 66.6 154 LOGARITHMS OF NUMBERS. No. 585 L.767J [No 629 1 .799. N. 1 2 3 4 5 6 7601 8342 9082 9820 7 8 9 Difif. 585 6 7 8 767156 7898 8638 9377 7230 7972 8712 9451 7304 8046 8786 9525 7379 8120 8860 9599 7453 8194 8934 9673 7527 8268 9008 9746 7675 8416 9156 9894 7749 8490 9230 9968 7823 8564 9303 74 0042 0778 1514 2248 2981 3713 4444 5173 5902 6629 7354 8079 8802 9524 9 590 1 2 3 4 5 6 7 8 9 600 1 2 770115 0852 1587 2322 3055 3786 4517 5246 5974 6701 7427 8151 8874 9596 0189 0926 1661 2395 3128 3860 4590 5319 6047 6774 7499 8224 8947 9669 0263 0999 1734 2468 3201 3933 4663 5392 6120 6846 7572 8296 9019 9741 0336 1073 1808 2542 3274 4006 4736 5465 6193 6919 7644 8368 9091 9813 0410 1146 1881 2615 3348 4079 4809 5538 6265 6992 7717 8441 9163 9885 0484 1220 1955 2688 3421 4152 4882 5610 6338 7064 7789 8513 9236 9957 0557 1293 2028 2762 3494 4225 4955 5683 6411 7137 7862 8585 9308 0631 1367 2102 2835 3567 4298 5028 5756 6483 7209 7934 8658 9380 0705 1440 2175 2908 3640 4371 5100 5829 6556 7282 8006 8730 9452 73 0029 0749 1468 2186 2902 3618 .4332 5045 5757 6467 7177 7885 8593 9299 0101 0821 1540 2258 2974 3689 4403 5116 5828 6538 7248 7956 8663 9369 0173 0893 1612 2329 3046 3761 4475 5187 5899 6609 7319 8027 8734 9440 0245 0965 1684 2401 3117 3832 4546 5259 5970 6680 7390 8098 8804 9510 3 4 5 6 7 8 9 610 1 2 3 4 5 6 780317 1037 1755 2473 3189 3904 4617 5330 6041 6751 7460 8168 8875 9581 0389 1109 1827 2544 3260 3975 4689 5401 6112 6822 7531 8239 8946 9651 0461 1181 1899 2616 3332 4046 4760 5472 6183 6893 7602 8310 9016 9722 0533 1253 1971 2683 3403 4118 4831 5543 6254 6964 7673 8381 9087 9792 0605 1324 2042 2759 3475 4189 4902 5615 6325 7035 7744 8451 9157 9863 0677 1396 2114 2831 3546 4261 4974 5686 6396 7106 7815 8522 9228 9933 72 71 0004 0707 1410 2111 2812 3511 4209 4906 5602 6297 6990 7683 8374 9065 0074 0778 1480 2181 2882 3581 4279 4976 5672 6366 7060 7752 8443 9134 0144 0848 1550 2252 2952 3651 4349 5045 5741 6436 7129 7821 8513 9203 0215 0918 1620 2322 3022 3721 4418 5115 5811 6505 7198 7890 8582 9272 7 8 9 620 1 2 3 4 5 6 7 8 9 790285 0988 1691 2392 3092 3790 4488 5185 5880 6574 7268 7960 8651 0356 1059 1761 2462 3162 3860 4558 5254 5949 6644 7337 8029 8720 0426 1129 1831 2532 3231 3930 4627 5324 6019 6713 7406 8098 8789 0496 1199 1901 2602 3301 4000 4697 5393 6088 6782 7475 8167 8858 0567 1269 1971 2672 3371 4070 4767 5463 6158 6852 7545 8236 8927 0637 1340 2041 2742 3441 4139 4836 5532 6227 6921 7614 8305 8996 70 69 Proportional Parts. Diff. 1 3 3 4 5 6 7 8 9 75 7.5 15.0 22.5 30.0 37.5 45.0 52.5 60.0 67.5 74 7.4 14.8 22.2 29.6 37.0 44.4 51.8 59.2 66.6 73 7.3 14.6 21.9 29.2 36.5 43.8 51.1 58.4 65.7 72 7.2 14.4 21.6 28.8 36.0 43.2 50.4 57.6 64.8 71 7.1 14.2 21.3 28.4 35.5 42.6 49.7 56.8 63.9 70 7.0 14.0 21.0 28.0 35.0 42.0 49.0 56.0 63.0 69 6.9 13.8 20.7 27.6 34.5 41.4 48.3 55.2 62.1 LOGARITHMS OF NUMBERS. 155 No. 630 L. 799.] [No . 674 L. 829. N. 1 3 3 4 5 6 7 8 9 Diff. 630 799341 9409 9478 9547 9616 9685 9754 9823 9892 9961 1 800029 0098 0167 0236 0305 0373 0442 0511 0580 0648 2 0717 0786 0854 0923 0992 1061 1129 1198 1266 1335 3 1404 1472 1541 1609 1678 1747 1815 1884 1952 2021 4 2089 2158 2226 2295 2363 2432 2500 2568 2637 2705 5 2774 2842 2910 2979 3047 3116 31S4 3252 3321 3389 6 3457 3525 3594 3662 3730 3798 3867 3935 4003 4071 7 4139 4208 4276 4344 4412 4480 4548 4616 4685 4753 8 4821 4889 4957 5025 5093 5161 5229 5297 5365 5433 68 9 5501 5569 5637 5705 5773 5841 5908 5976 6044 6112 640 806180 6248 6316 6384 6451 6519 6587 6655 6723 6790 1 6858 6926 6994 7061 7129 7197 7264 7332 7400 7467 2 7535 7603 7670 7738 7806 7873 7941 8008 8076 8143 3 8211 8279 8346 8414 8481 8549 8616 8684 8751 8818 4 8886 8953 9021 9088 9156 9223 9290 9358 9425 9492 5 9560 9627 9694 9762 9829 9896 9964 0031 0703 0098 0770 0165 0837 6 810233 0300 0367 0434 0501 0569 0636 7 0904 0971 1039 1106 1173 1240 1307 1374 1441 1508 67 8 1575 1642 1709 1776 1843 1910 1977 2044 2111 2178 9 2245 2312 2379 2445 2512 2579 2646 2713 2780 2847 650 2913 2980 3047 3114 3181 3247 3314 3381 3448 3514 1 3581 3648 3714 3781 3848 3914 3981 4048 4114 4181 2 4248 4314 4381 4447 4514 4581 4647 4714 4780 4847 3 4913 4980 5046 5113 5179 5246 5312 5378 5445 5511 4 5578 5644 5711 5777 5843 5910 5976 6042 6109 6175 5 6241 6308 6374 6440 6506 6573 6639 6705 6771 6838 6 6904 6970 7036 7102 7169 7235 7301 7367 7433 7499 7 7565 7631 7698 7764 7830 7896 7962 8028 8094 8160 8 8226 8292 8358 8424 8490 8556 8622 8688 8754 8820 66 9 8885 8951 9017 9083 9149 9215 9281 9346 9412 9478 660 9544 9610 9676 9741 9807 9873 9939 0004 0070 0136 1 820201 0267 0333 0399 0464 0530 0595 0661 0727 0792 2 0858 0924 0989 1055 1120 1186 1251 1317 1382 1448 3 1514 1579 1645 1710 1775 1841 1906 1972 2037 2103 4 2168 2233 2299 2364 2430 2495 2560 2626 2691 2756 5 2822 2887 2952 3018 3083 3148 3213 3279 3344 3409 6 3474 3539 3605 3670 3735 3800 3865 3930 3996 4061 7 4126 4191 4256 4321 4386 4451 4516 4581 4646 4711 8 4776 4841 4906 4971 5036 5101 5166 5231 5296 5361 65 9 5426 5491 5556 5621 5686 5751 5815 5880 5945 6010 670 6075 6140 6204 6269 6334 6399 6464 6528 6593 6658 1 6723 6787 6852 6917 6981 7046 7111 7175 7240 7305 2 7369 7434 7499 7563 7628 7692 7757 7821 7886 7951 3 8015 8080 8144 8209 8273 8338 8402 8467 8531 8595 4 8660 8724 8789 8853 8918 8982 9046 9111 9175 9239 Proportional, Parts. Diff. 1 2 3 4 5 6 7 8 9 68 6.8 13.6 20.4 27.2 34.0 40.8 47.6 54.4 61.2 67 6.7 13.4 20.1 26.8 33.5 40.2 46.9 53.6 60.3 66 6.6 13.2 19.8 26.4 33.0 39.6 46.2 52.8 59.4 65 6.5 13.0 19.5 26.0 32.5 39.0 45.5 52.0 58.5 64 6.4 12.8 19.2 25.6 32.0 38.4 44.8 51.2 57.6 156 LOGARITHMS OF NUMBERS. No. 675 L. 829.] [No . 719 L. 857. N. 1 2 3 4 5 6 7 8 9 Diff. 675 829304 9947 9368 9432 9497 9561 9625 9690 9754 9818 9882 6 0011 0075 0139 0204 0268 0332 0396 0460 0525 7 830589 0653 0717 0781 0845 0909 0973 1037 1102 1166 8 1230 1294 1358 1422 1486 1550 1614 1678 1742 1806 64 9 1870 1934 1998 2062 2126 2189 2253 2317 2381 2445 680 2509 2573 2637 2700 2764 2828 2892 2956 •3020 3083 1 3147 3211 3275 3338 3402 3466 3530 3593 3657 3721 2 3784 3848 3912 3975 4039 4103 4166 4230 4294 4357 3 4421 4484 4548 4611 4675 4739 4802 4866 4929 4993 4 5056 5120 5183 5247 5310 5373 5437 5500 5564 5627 5 5691 5754 5817 5881 5944 6007 6071 6134 6197 6261 6 6324 6387 6451 6514 6577 6641 6704 6767 6830 6894 7 6957 7020 7083 7146 7210 7273 7336 7399 7462 7525 8 7588 7652 7715 7778 7841 7904 7967 8030 8093 8156 63 9 8219 8282 8345 8408 8471 8534 8597 8660 8723 8786 690 8849 8912 8975 9038 9101 9164 9227 9289 9352 9415 9478 9541 9604 9657 9729 9792 9855 9918 9981 ' 0043 0671 2 840106 0169 0232 0294 0357 0420 0482 0545 0608 3 0733 0796 0859 0921 0934 1046 1109 1172 1234 1297 4 1359 1422 1485 1547 1610 1672 1735 1797 1860 1922 5 1985 2047 2110 2172 2235 2297 2360 2422 2484 2547 6 2609 2672 2734 2796 2859 2921 2983 3046 3108 3170 7 3233 3295 3357 3420 3432 3544 3606 3669 3731 3793 8 3855 3918 3980 4042 4104 4166 4229 4291 4353 4415 9 4477 4539 4601 4664 4726 4788 4850 4912 4974 5036 700 5098 5160 5222 5284 5346 5408 5470 5532 5594 5656 62 1 5718 5780 5842 5904 5966 6028 6090 6151 6213 6275 2 6337 6399 6461 6523 6585 6646 6708 6770 6832 6894 3 6955 7017 7079 7141 7202 7264 7326 7388 7449 7511 4 7573 7634 7696 7758 7819 7881 7943 8004 8066 8128 5 8189 8251 8312 8374 8435 8497 8559 8620 8682 8743 6 8805 8S66 8928 8989 905! 9112 9174 9235 9297 9358 7 9419 9431 9542 9604 9665 9726 9788 9849 9911 9972 6 850033 0095 0156 0217 0279 0340 0401 0462 0524 0585 9 0646 0707 0769 0830 0891 0952 1014 1075 1136 1197 710 1258 1320 1381 1442 1503 1564 1625 1686 1747 1809 1 1870 1931 1992 2053 2114 2175 2236 2297 2358 2419 61 2 2480 2541 2602 2663 2724 2785 2846 2907 2963 3029 3 3090 3150 3211 3272 3333 3394 3455 3516 3577 3637 4 3698 3759 3820 3881 3941 4002 4063 4124 4185 4245 5 4306 4367 4428 4488 4549 4610 4670 473! 4792 4852 6 4913 4974 5034 5095 5156 5216 5277 5337 5398 5459 7 5519 5580 5640 570! 5761 5822 5882 5943 6003 6064 8 6124 6185 6245 6306 6366 6427 6487 6548 6608 6668 9 6729 6789 6850 6910 6970 7031 7091 7152 7212 7272 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 65 6.5 13.0 19.5 26.0 32.5 39.0 45.5 52.0 58.5 64 6.4 12.8 19.2 25.6 32.0 38.4 44.8 51.2 57.6 63 6.3 12.6 18.9 25.2 31.5 37.8 44.1 50.4 56.7 67 6.2 12.4 18.6 24.8 31.0 37.2 43.4 49.6 55.8 61 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 60 6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 LOGARITHMS OF NUMBERS. 157 No. 720 L. 857 ] [No . 764 L. 883. N. 1 3 3 4 5 6 7 8 9 Diff. 720 1 2 3 4 857332 7935 8537 9138 9739 7393 7995 8597 9198 9799 7453 8056 8657 9258 9859 7513 8116 8718 9318 9918 7574 3176 8778 9379 9978 7634 8236 8838 9439 0038 0637 1236 1833 2430 3025 3620 4214 4808 5400 5992 6583 7173 7762 8350 8938 9525 7694 8297 8898 9499 7755 8357 8958 9559 7815 8417 9018 9619 7875 8477 9078 9679 60 0098 0697 1295 1893 2489 3085 3680 4274 4867 5459 6051 6642 7232 7821 8409 8997 9584 0158 0757 1355 1952 2549 3144 3739 4333 4926 5519 6110 6701 7291 7880 8468 9056 9642 0218 0817 1415 2012 2608 3204 3799 4392 4985 5578 6169 6760 7350 7939 8527 9114 9701 0278 0877 1475 2072 2668 3263 3858 4452 5045 5637 6228 6819 7409 7998 8586 9173 9760 5 6 7 8 9 730 1 2 3 4 5 6 7 8 9 740 860338 0937 1534 2131 2728 3323 3917 4511 5104 5696 6287 6878 7467 8056 8644 9232 9318 0398 0996 1594 2191 2787 3382 3977 4570 5163 5755 6346 6937 7526 8115 8703 9290 9877 0453 1056 1654 2251 2847 3442 4036 4630 5222 5814 6405 6996 7535 8174 8762 9349 9935 0518 1116 1714 2310 2906 3501 4096 4689 5282 5874 6465 7055 7644 8233 8821 9408 0578 1176 1773 2370 2966 3561 4155 4748 5341 5933 6524 7114 7703 8292 8879 9466 59 0053 063-S 1223 1806 2389 2972 3553 4134 4714 5293 5871 6449 7026 7602 8177 8752 9325 9898 0111 0696 128! 1865 2448 3030 3611 4192 4772 5351 5929 6507 7083 7659 8234 8809 9383 9956 0170 0755 1339 1923 2506 3088 3669 4250 4830 5409 5987 6564 7141 7717 8292 8866 9440 0228 0313 1398 1931 2564 3146 3727 4308 4888 5466 6045 6622 7199 7774 8349 8924 9497 0287 0372 1456 2040 2622 3204 3785 4366 4945 5524 61-02 6680 7256 7832 8407 8981 9555 0345 0930 1515 2098 2681 3262 3844 4424 5003 '5582 6160 6737 7314 7889 8464 9039 9612 2 3 4 5 6 7 8 .9 750 1 2 3 4 5 6 7 8 870404 0989 1573 2156 2739 3321 3902 4482 5061 5640 6218 6795 7371 7947 8522 9096 9669 0462 1047 1631 2215 2797 3379 3960 4540 5119 5698 6276 6853 7429 8004 8579 9153 9726 0521 1106 1690 2273 2855 3437 4018 4598 5177 5756 6333 6910 7487 8062 8637 9211 9784 0579 1164 1748 2331 2913 3495 4076 4656 5235 5813 6391 6968 7544 8119 8694 9268 9841 58 0013 0585 1156 1727 2297 2866 3434 0070 0642 1213 1784 2354 2923 3491 0127 0699 1271 1841 2411 2980 3548 0185 0756 1328 1898 2468 3037 3605 9 760 1 2 3 4 880242 0814 1385 1955 2525 3093 0299 0871 1442 2012 2581 3150 0356 0928 1499 2069 2638 3207 0413 0985 1556 2126 2695 3264 0471 1042 1613 2183 2752 3321 0528 1099 1670 2240 2809 3377 57 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 59 5.9 11.8 17.7 23.6 29.5 35.4 41.3 47.2 53.1 58 5.8 11.6 17.4 23.2 29.0 34.8 40.6 46.4 52.2 57 5.7 11.4 17.1 22.8 28.5 34.2 39.9 45.6 51.3 56 5.6 11.2 16.8 22.4 28.0 33.6 39.2 44.8 50.4 158 LOGARITHMS OF NUMBERS. No. 765 L. 883.] [No. 5 1 2 3 4 5 6 7 8 9 4172 883661 3718 3775 3832 3888 3945 4002 4059 4115 4229 4285 4342 4399 4455 4512 4569 4625 4682 4739 4795 4852 4909 4965 5022 5078 5135 5192 5248 5305 5361 5418 5474 5531 5587 5644 5700 5757 5813 5870 5926 5983 6039 6096 6152 6209 6265 6321 6378 6434 6491 6547 6604 6660 6716 6773 6829 6885 6942 6998 7054 7111 7167 7223 7280 7336 7392 7449 7505 7561 7617 7674 7730 7786 7842 7898 7955 8011 8067 8123 8179 8236 8292 8348 8404 8460 8516 8573 8629 8685 8741 8797 8853 8909 8965 9021 9077 9134 9190 9246 9302 9358 9414 9470 9526 9582 9638 9694 9750 9806 9862 9918 9974 0030 0589 0086 0645 0141 0700 0197 0756 0253 0812 0309 0868 0365 0924 890421 0477 0533 0980 1035 1091 1147 1203 1259 1314 1370 1426 1482 1537 1593 1649 1705 1760 1816 1872 1928 1983 2039 2095 2150 2206 2262 2317 2373 2429 2484 2540 2595 2651 2707 2762 2818 2873 2929 2985 3040 3096 3151 3207 3262 3318 3373 3429 3484 3540 3595 3651 3706 3762 3817 3873 3928 3984 4039 4094 4150 4205 4261 4316 4371 4427 4482 4538 4593 4648 4704 4759 4814 4870 4925 4980 5036 5091 5146 5201 5257 5312 5367 5423 5478 5533 5588 5644 5699 5754 5809 5864 5920 5975 6030 6085 6140 6195 6251 6306 6361 6416 6471 6526 6581 6636 6692 6747 6802 6857 6912 6967 7022 7077 7132 7187 7242 7297 7352 7407 7462 7517 7572 7627 7682 7737 7792 7847 7902 7957 8012 8067 8122 8176 8231 8286 8341 8396 8451 8506 8561 8615 8670 8725 8780 8835 8890 8944 8999 9054 9109 9164 9218 9273 9328 9383 9437 9492 9547 9602 9656 9711 9766 9821 9875 9930 9985 0039 0586 0094 0640 0149 0695 0203 0749 0258 0804 0312 0859 900367 0422 0476 0531 0913 0968 1022 1077 1131 1186 1240 1295 1349 1404 1458 1513 1567 1622 1676 1731 1785 1840 1894 1948 2003 2057 2112 2166 2221 2275 2329 2384 2438 2492 2547 2601 2655 2710 2764 2818 2873 2927 2981 3036 3090 3144 3199 3253 3307 3361 3416 3470 3524 3578 3633 3687 3741 3795 3849 3904 3958 4012 4066 4120 4174 4229 4283 4337 4391 4445 4499 4553 4607 4661 4716 4770 4824 4878 4932 4986 5040 5094 5148 5202 5256 5310 5364 5418 5472 5526 5580 5634 5688 5742 5796 5850 5904 5958 6012 6066 6119 6173 6227 6281 6335 6389 6443 6497 6551 6604 6658 6712 6766 6820 6874 6927 6981 7035 7089 7143 7196 7250 7304 7358 7411 7465 7519 7573 7626 7680 7734 7787 7841 7895 7949 8002 8056 8110 8163 8217 8270 8324 8378 8431 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 57 56 55 54 5.7 5.6 5.5 5.4 11.4 11.2 11.0 10.8 17.1 16.8 16.5 16.2 22.8 22.4 22.0 21.6 28.5 28.0 27.5 27.0 34.2 33.6 33.0 32.4 39.9 39.2 38.5 37.8 45.6 44.8 44.0 43.2 51.3 50.4 49.5 48.6 LOGARITHMS OF NUMBERS. 159 No. 810 L. 908.] [No. 854 L. 931. N. 1 2 3 4 5 6 7 8 9 Diff. 810 908485 8539 8592 8646 8699 8753 8807 8860 8914 8967 1 9021 9074 9128 9181 9235 9289 9342 9396 9449 9503 2 9556 9610 9663 9716 9770 9823 9877 9930 9984 0037 0571 3 910091 0144 0197 0251 0304 0358 0411 0464 0518 4 0624 0678 0731 0784 0838 0891 0944 0998 1051 1104 5 1158 1211 1264 1317 1371 1424 1477 1530 1584 1637 6 1690 1743 1797 1850 1903 1956 2009 2063 2116 2169 7 2222 2275 2328 2381 2435 2488 2541 2594 2647 2700 8 2753 2806 2859 2913 2966 3019 3072 3125 3178 3231 9 3284 3337 3390 3443 3496 3549 3602 3655 3708 3761 53 820 3814 3867 3920 3973 4026 4079 4132 4184 4237 4290 I 4343 4396 4449 4502 4555 4608 4660 4713 4766 4819 2 4872 4925 4977 5030 5083 5136 5189 5241 5294 5347 3 5400 5453 5505 5558 5611 5664 5716 5769 5822 5875 4 5927 5980 6033 6085 6138 6191 6243 6296 6349 6401 5 6454 6507 6559 6612 6664 6717 6770 6822 6875 6927 6 6980 7033 7085 7138 7190 7243 7295 7348 7400 7453 7 7506 7558 7611 7663 7716 7768 7820 7873 7925 7978 8 8030 8083 8135 8188 8240 8293 8345 8397 8450 8502 9 8555 8607 8659 8712 8764 8816 8869 8921 8973 9026 830 9078 9130 9183 9235 9287 9340 9392 9444 9496 9549 I 9601 9653 9706 9758 9810 9862 9914 9967 0019 0541 0071 0593 2 920123 0176 0228 0280 0332 0384 0436 0489 3 0645 0697 0749 0801 0853 0906 0958 1010 1062 1114 52 4 1166 1218 1270 1322 1374 1426 1478 1530 1582 1634 5 1686 1738 1790 1842 1894 1946 1998 2050 2102 2154 6 2206 2258 2310 2362 2414 2466 2518 2570 2622 2674 7 2725 2777 2829 2881 2933 2985 3037 3089 3140 3192 8 3244 3296 3348 3399 3451 3503 3555 3607 3658 3710 9 3762 3814 3865 3917 3969 4021 4072 4124 4176 4228 840 4279 4331 4383 4434 4486 4538 4589 4641 4693 4744 1 4796 4848 4899 4951 5003 5054 5106 5157 5209 5261 2 5312 5364 5415 5467 5518 5570 5621 5673 5725 5776 3 5828 5879 5931 5982 6034 6085 6137 6188 6240 6291 4 6342 6394 6445 6497 6548 6600 6651 6702 6754 6805 5 6857 6908 6959 7011 7062 7114 7165 7216 7268 7319 6 7370 7422 7473 7524 7576 7627 7678 7730 7781 7832 7 7883 7935 7986 8037 8088 8140 8191 8242 8293 8345 8 8396 8447 8498 8549 8601 8652 8703 8754 8805 8857 9 8908 8959 9010 9061 9112 9163 9215 9266 9317 9368 850 1 9419 9930 9470 9981 9521 9572 9623 9674 9725 9776 9827 9879 51 0032 0542 0083 0592 0134 0643 0185 0694 0236 0745 0287 0796 0338 0847 0389 0898 2 930440 0491 3 0949 1000 1051 1102 1153 1204 1254 1305 1356 1407 4 1458 1509 1560 1610 1661 1712 1763 1814 1865 1915 Proportional Parts. 5.3 5.2 5.1 5.0 10.6 10.4 10.2 10.0 15.9 15.6 15.3 15.0 21.2 20.8 20.4 20.0 26.5 26.0 25.5 25.0 6 31.8 31.2 30.6 30.0 37.1 36.4 35.7 35.0 8 42.4 41.6 40.8 40.0 160 LOGARITHMS OF NUMBERS. No. 855 L. 931.] [No . 899 L. 954. N. 1 2 3 4 5 6 7 8 9 Diff. 855 931966 2017 2068 2118 2169 2220 2271 2322 2372 2423 6 2474 2524 2575 2626 2677 2727 2778 2829 2879 2930 7 2981 3031 3082 3133 3183 3234 3285 3335 3386 3437 8 3487 3538 3589 3639 3690 3740 3791 3841 3892 3943 9 3993 4044 4094 4145 4195 4246 4296 4347 4397 4448 860 4498 4549 4599 4650 4700 4751 4801 4852 4902 4953 1 5003 5054 5104 5154 5205 5255 5306 5356 5406 5457 2 5507 5558 5608 5658 5709 5759 5809 5860 5910 5960 3 6011 6061 6111 6162 6212 6262 6313 6363 6413 6463 4 6514 6564 6614 6665 6715 6765 6815 6865 6916 6966 5 7016 7066 7116 7167 7217 7267 7317 7367 7418 7468 6 7518 7568 7618 7668 7718 7769 7819 7869 7919 7969 7 8019 8069 8119 8169 8219 8269 8320 8370 8420 8470 50 8 8520 8570 8620 8670 8720 8770 8820 8870 8920 8970 9 9020 9070 9120 9170 9220 9270 9320 9369 9419 9469 870 9519 9569 9619 9669 9719 9769 9819 9869 9918 9968 0467 1 940018 0068 0118 0168 0218 0267 0317 0367 0417 2 0516 0566 0616 0666 0716 0765 0815 0865 0915 0964 3 1014 1064 1114 1163 1213 1263 1313 1362 1412 1462 4 1511 1561 1611 1660 1710 1760 1809 1859 1909 1958 5 2008 2058 2107 2157 2207 2256 2306 2355 2405 2455 6 2504 2554 2603 2653 2702 2752 2801 2851 2901 2950 7 3000 3049 3099 3148 3198 3247 3297 3346 3396 3445 8 3495 3544 3593 3643 3692 3742 3791 3841 3890 3939 9 3989 4038 4088 4137 4186 4236 4285 4335 4384 4433 880 4483 4532 4581 4631 4680 4729 4779 4828 4877 4927 1 4976 5025 5074 5124 5173 5222 5272 5321 5370 5419 2 5469 5518 5567 5616 5665 5715 5764 5813 5862 5912 3 5961 6010 6059 6108 6157 6207 6256 6305 6354 6403 4 6452 6501 6551 6600 6649 6698 6747 6796 6845 6894 5 6943 6992 7041 7090 7139 7189 7238 7287 7336 7385 6 7434 7483 7532 7581 7630 7679 7728 7777 7826 7875 49 7 7924 7973 8022 8070 8119 8168 8217 8266 8315 8364 8 8413 8462 8511 8560 8608 8657 8706 8755 8804 8853 9 8902 8951 8999 9048 9097 9146 9195 9244 9292 9341 890 I 9390 9878 9439 9926 9488 9975 9536 9585 9634 9683 9731 97.80 9829 0024 0511 0073 0560 0121 0608 0170 0657 0219 0706 0267 0754 0316 0303 2 950365 0414 0462 3 0851 0900 0949 0997 1046 1095 1143 1192 1240 1289 4 1338 1386 1435 1483 1532 1580 1629 1677 1726 1775 5 1823 1872 1920 1969 2017 2066 2114 2163 2211 2260 6 2308 2356 2405 2453 2502 2550 2599 2647 2696 2744 7 2792 2841 2889 2938 2986 3034 3033 3131 3180 3228 8 3276 3325 3373 3421 3470 3518 3566 3615 3663 3711 9 3760 3808 3856 3905 3953 4001 4049 4098 4146 4194 Proportional Parts. 5.1 5.0 4.9 4.8 10.2 10.0 9.8 9.6 15.3 15.0 14.7 14.4 20.4 20.0 19.6 19.2 25.5 25.0 24.5 24.0 30.6 30.0 29.4 28.8 35.7 35.0 34.3 33.6 8 40.8 40.0 39.2 38.4 LOGARITHMS OF NUMBERS. 161 No. 900 L. 954.] [No 944 L .975. N. 1 2 3 4 5 6 7 8 9 Diff. 900 1 2 3 4 5 6 7 8 9 910 1 2 954243 4725 5207 5683 6168 6649 7128 7607 8086 8564 9041 9518 9995 4291 4773 5255 5736 6216 6697 7176 7655 8134 8612 9089 9566 4339 4821 5303 5784 6265 6745 7224 7703 8181 8659 9137 9614 4387 4869 5351 5832 6313 6793 7272 7751 8229 8707 9185 9661 4435 4918 5399 5880 6361 6840 7320 7799 8277 8755 9232 9709 4484 4966 5447 5928 6409 6888 7368 7847 8325 8803 9280 9757 4532 5014 5495 5976 6457 6936 7416 7894 8373 8850 9328 9804 4580 5062 5543 6024 6505 6984 7464 7942 8421 8898 9375 9852 4628 5110 5592 6072 6553 7032 7512 7990 8468 8946 9423 9900 4677 5158 5640 6120 6601 7080 7559 8038 8516 8994 9471 9947 48 0042 0518 0994 1469 1943 2417 2890 3363 3835 4307 4778 5249 5719 6189 6658 7127 7595 8062 8530 8996 9463 9928 0090 0566 1041 1516 1990 2464 2937 3410 3882 4354 4825 5296 5766 6236 6705 7173 7642 8109 8576 9043 9509 9975 0138 0613 1089 1563 2038 2511 2985 3457 3929 4401 4872 5343 5813 6283 6752 7220 7688 8156 8623 9090 9556 0185 0661 1136 1611 2085 2559 3032 3504 3977 4448 4919 5390 5860 6329 6799 7267 7735 8203 8670 9136 9602 0233 0709 1184 1658 2132 2606 3079 3552 4024 4495 4966 5437 5907 6376 6845 7314 7782 8249 8716 9183 9649 0280 0756 1231 1706 2180 2653 3126 3599 4071 4542 5013 5484 5954 6423 6892 7361 7829 8296 8763 9229 9695 0328 0804 1279 1753 2227 2701 3174 3646 4118 4590 5061 5531 6001 6470 6939 7408 7875 8343 8810 9276 9742 0376 0851 1326 1801 2275 2748 3221 3693 4165 4637 5108 5578 6048 6517 6986 7454 7922 8390 8856 9323 9789 0423 0899 1374 1848 2322 2795 3268 3741 4212 4684 5155 5625 6095 6564 7033 7501 7969 8436 8903 9369 9835 3 4 5 6 7 8 9 920 1 2 3 4 5 6 7 8 9 930 1 2 3 960471 0946 1421 1895 2369 2843 3316 3788 4260 4731 5202 5672 6142 6611 7080 7548 8016 8483 8950 9416 9882 47 0021 0486 0951 1-415 1879 2342 2804 3266 3728 4189 4650 5110 0068 0533 0997 1461 1925 2388 2851 3313 3774 4235 4696 5156 0114 0579 1044 1508 1971 2434 2897 3359 3820 4281 4742 5202 0161 0626 1090 1554 2018 2481 2943 3405 3866 4327 4788 5248 0207 0672 1137 1601 2064 2527 2989 3451 3913 4374 4834 5294 0254 0719 1183 1647 2110 2573 3035 3497 3959 4420 4880 5340 0300 0765 1229 1693 2157 2619 3082 3543 4005 4466 4926 5386 4 5 6 7 8 9 940 1 2 3 4 970347 0812 1276 1740 2203 2666 3128 3590 4051 4512 4972 0393 0858 1322 1786 2249 2712 3174 3636 4097 4558 5018 0440 0904 1369 1832 2295 2758 3220 3682 4143 4604 5064 46 Proportional Parts. Diff. 1 2 3 4 5 ■ 6 7 8 9 47 46 4.7 4.6 9.4 9.2 14.1 13.8 18.8 18.4 23.5 23.0 28.2 27.6 32.9 32.2 37.6 36.8 42.3 41.4 162 LOGARITHMS OF NUMBERS. No. 945 L. 975.] [No. N. 1 2 3 4 5 6 7 8 9 Diff. 945 6 7 8 9 950 1 2 3 4 975432 5891 6350 6808 7266 7724 8181 8637 9093 9548 5478 5937 6396 6854 7312 7769 8226 8683 9138 9594 5524 5983 6442 6900 7358 7815 8272 8728 9184 9639 5570 6029 6488 6946 7403 7861 8317 8774 9230 9685 5616 6075 6533 6992 7449 7906 8363 8819 9275 9730 5662 6121 6579 7037 7495 7952 8409 8865 9321 9776 5707 6167 6625 7083 7541 7998 8454 8911 9366 9821 5753 6212 6671 7129 7586 8043 8500 8956 9412 9867 5799 6258 6717 7175 7632 8089 8546 9002 9457 9912 5845 6304 6763 7220 7678 8135 8591 9047 9503 9958 5 6 7 8 9 960 1 2 3 4 5 6 7 8 9 970 1 2 A 5 6 7 980003 0458 0912 1366 1819 2271 2723 3175 3626 4077 4527 4977 5426 5875 6324 6772 7219 7666 8113 8559 9005 9450 9895 0049 0503 0957 1411 1864 2316 2769 3220 3671 4122 4572 5022 5471 5920 6369 6817 7264 7711 8157 8604 9049 9494 9939 0094 0549 1003 1456 1909 2362 2814 3265 3716 4167 4617 5067 5516 5965 6413 6861 7309 7756 8202 8648 9094 9539 9983 0140 0594 1048 1501 1954 2407 2859 3310 3762 4212 4662 5112 5561 6010 6458 6906 7353 7800 8247 8693 9138 9583 0185 0640 1093 1547 2000 2452 2904 3356 3807 4257 4707 5157 5606 6055 6503 6951 7398 7845 8291 8737 9183 9628 0231 0685 1139 1592 2045 2497 2949 3401 3852 4302 4752 5202 5651 6100 6548 6996 7443 7890 8336 8782 9227 9672 0276 0730 1184 1637 2090 2543 2994 3446 3897 4347 4797 5247 5696 6144 6593 7040 7488 7934 8381 8826 9272 9717 0322 0776 1229 1683 2135 2588 3040 3491 3942 4392 4842 5292 5741 6189 6637 7085 7532 7979 8425 8871 9316 9761 0367 0821 1275 1728 2181 2633 3085 3536 3987 4437 4887 5337 5786 6234 6682 7130 7577 8024 8470 8916 9361 9806 0412 0867 1320 1773 2226 2678 3130 3581 4032 4482 4932 5382 5830 6279 6727 7175 7622 8068 8514 8960 9405 9850 45 0028 0472 0916 1359 1802 2244 2686 3127 3568 4009 4449 4889 5328 0072 0516 0960 1403 1846 2288 2730 3172 3613 4053 4493 4933 5372 0117 0561 1004 1448 1890 2333 2774 3216 3657 4097 4537 4977 5416 0161 0605 1049 1492 1935 2377 2819 3260 3701 4141 4581 5021 5460 0206 0650 1093 1536 1979 2421 2863 3304 3745 4185 4625 5065 5504 0250 0694 1137 1580 2023 2465 2907 3348 3789 4229 4669 5108 5547 0294 0738 1182 1625 2067 2509 2951 3392 3833 4273 4713 5152 5591 8 9 980 1 2 3 4 5 6 7 8 9 990339 0783 1226 1669 2111 2554 2995 3436 3877 4317 4757 5196 0383 0827 1270 1713 2156 2598 3039 3480 3921 4361 4801 5240 0428 0871 1315 1758 2200 2642 3083 3524 3965 4405 4845 5284 44 Proportional Parts. Diff. 1 2 3 4 5 6 7 8 9 46 4.6 9.2 13.8 18.4 23.0 27.6 32.2 36.8 41.4 45 4.5 9.0 13.5 18.0 22.5 27.0 31.5 36.0 40.5 44 4.4 8.8 13.2 17.6 22.0 26.4 30.8 35.2 39.6 43 4.3 8.6 12.9 17.2 21.5 25.8 30.1 34.4 38.7 HYPERBOLIC LOGARITHMS. 163 No. 990 L. 995.] [No. 999 L. 999. N. 1 2 3 4 5 6 7 8 9 Diff. 990 995635 5679 5723 5767 5811 5854 5898 5942 5986 6030 1 6074 6117 6161 6205 6249 6293 6337 6380 6424 6468 44 2 6512 6555 6599 6643 6687 6731 6774 6818 6862 6906 3 6949 6993 7037 7080 7124 7168 7212 7255 7299 7343 4 7386 7430 7474 7517 7561 7605 7648 7692 7736 7779 3 7823 7867 7910 7954 7998 8041 8085 8129 8172 8216 6 8259 8303 8347 8390 8434 8477 8521 8564 8608 8652 7 8695 8739 8782 8826 8869 8913 8956 9000 9043 9087 8 9131 9174 9218 9261 9305 9348 9392 9435 9479 9522 9 9565 9609 9652 9696 9739 9783 9826 9870 9913 9957 43 HYPERBOLIC LOGARITHMS. No. Log. No. Log. No. Log. No. Log. No. Log. 1.01 .0099 1.45 .3716 1.89 .6366 2.33 .8458 2.77 1.0188 1.02 .0198 1.46 .3784 1.90 .6419 2.34 .8502 2.78 1 .0225 1.03 .0296 1.47 .3853 1.91 .6471 2.35 .8544 2.79 1 .0260 1.04 .0392 1.48 .3920 1.92 .6523 2.36 .8587 2.80 1 .0296 1.05 .0488 1.49 .3988 1.93 .6575 2.37 .8629 2.81 1 .0332 1.06 .0583 1.50 .4055 1.94 .6627 2.38 .8671 2.82 1 .0367 1.07 .0677 1.51 .4121 1.95 .6678 2.39 .8713 2.83 1 .0403 1.08 .0770 1.52 .4187 1.96 .6729 2.40 .8755 2.84 1 .0438 1.09 .0862 1.53 .4253 1.97 .6780 2.41 .8796 2.85 1.0473 1.10 .0953 1.54 .4318 1.98 .6831 2.42 .8838 2.86 1 .0508 1.11 .1044 1.55 .4383 1.99 .6881 2.43 .8879 2.87 1.0543 1.12 .1133 1.56 .4447 2.00 .6931 2.44 .8920 2.88 1.0578 1.13 .1222 1.57 .4511 2.01 .6981 2.45 .8961 2.89 1.0613 1.14 .1310 1.58 .4574 2.02 .7031 2.46 .9002 2.90 1 .0647 1.15 .1398 1.59 .4637 2.03 .7080 2.47 .9042 2.91 1 .0682 1.16 .1484 1.60 .4700 2.04 .7129 2.48 .9083 2.92 1.0716 1.17 .1570 1.61 .4762 2.05 .7178 2.49 .9123 2.93 1.0750 1.18 .1655 1.62 .4824 2.06 .7227 2.50 .9163 2.94 1 .0784 1.19 .1740 1.63 .4886 2.07 .7275 2.51 .9203 2.95 1.0818 1.20 .1823 1.64 .4947 2.08 .7324 2.52 .9243 2.96 1 .0852 1.21 .1906 1.65 .5008 2.09 .7372 2.53 .9282 2.97 1 .0886 1.22 .1988 1.66 .5068 2.10 .7419 2.54 .9322 2.98 1.0919 1.23 .2070 1.67 .5128 2.11 .7467 2.55 .9361 2.99 1 .0953 1.24 .2151 1.68 .5188 2.12 .7514 2.56 .9400 3.00 1 .0986 1.25 .2231 1.69 .5247 2.13 .7561 2.57 .9439 3.01 1.1019 1.26 .2311 1.70 .5306 2.14 .7608 2.58 .9478 3.02 1.1056 1.27 .2390 1.71 .5365 2.15 .7655 2.59 .9517 3.03 1.1081 1.28 .2469 1.72 .5423 2.16 .7701 2.60 .9555 3.04 1.1113 1.29 .2546 1.73 .5481 2.17 .7747 2.61 .9594 3.05 1.1154 1.30 .2624 1.74 .5539 2.18 .7793 2.62 .9632 3.06 1.1187 1.31 .2700 1.75 .5596 2.19 .7839 2.63 .9670 3.07 1.1219 1.32 .2776 1.76 .5653 2.20 .7885 2.64 .9708 3.08 1.1246 1.33 .2852 1.77 .5710 2.21 .7930 2.65 .9746 3.09 1.1284 1.34 .2927 1.78 .5766 2.22 .7975 2.66 .9783 3.10 1.1312 1.35 .3001 1.79 .5822 2.23 .8020 2.67 .9821 3.11 1.1349 1.36 .3075 1.80 .5878 2.24 .8065 2.68 .9858 3.12 1.1378 1.37 .3148 1.81 .5933 2.25 .8109 2.69 .9895 3.13 1.1410 1.38 .3221 1.82 .5988 2.26 .8154 2.70 .9933 3.14 1.1442 1.39 .3293 1.83 .6043 2.27 .8198 2.71 .9969 3.15 1.1474 1.40 .3365 1.84 .6098 2.28 .8242 2.72 1 .0006 3.16 1.1506 1.41 .3436 1.85 .6152 2.29 .8286 2.73 1 .0043 3.17 1.1537 1.42 .3507 1.86 .6206 2.30 .8329 2.74 1 .0080 3.18 1.1569 1.43 .3577 1.87 .6259 2.31 .8372 2.75 1.0116 3.19 1.1600 1.44 .3646 1.88 .6313 2.32 .8416 2.76 1.0152 3.20 1.1632 164 MATHEMATICAL TABLES. No. Log. No. Log. No. Log. No. Log. No. Log. 3.21 1.1663 3.87 1.3533 4.53 1.5107 5.19 1 .6467 5.85 1.7664 3.22 1.1694 3.88 1.3558 4.54 1.5129 5.20 1.6487 5.86 1.7681 3.23 1.1725 3.89 1.3584 4.55 1.5151 5.21 1.6506 5.87 1 .7699 3.24 1.1756 3.90 1.3610 4.56 1.5173 5.22 1.6525 5.88 1.7716 3.25 1.1787 3.91 1.3635 4.57 1.5195 5.23 1.6544 5.89 1.7733 3.26 1.1817 3.92 1.3661 4.58 1.5217 5.24 1 .6563 5.90 1.7750 3.27 1.1848 3.93 1.3686 4.59 1.5239 5.25 1.6582 5.91 1.7766 3.28 1.1878 3.94 1.3712 4.60 1.5261 5.26 1.6601 5.92 1.7783 3.29 1.1909 3.95 1.3737 4.61 1.5282 5.27 1 .6620 5.93 1.7800 3.30 1.1939 3.96' 1.3762 4.62 1.5304 5.28 1 .6639 5.94 1.7817 3.31 1.1969 3.97 1.3788 4.63 1.5326 5.29 1 .6658 5.95 1.7834 3.32 1.1999 3.98 1.3813 4.64 1.5347 5.30 1 .6677 5.96 1.7851 3.33 1 .2030 3.99 1.3838 4.65 1.5369 5.31 1 .6696 5.97 1.7867 3.34 1 .2060 4.00 1.3863 4.66 1.5390 5.32 1.6715 5.98 1 .7884 3.35 1 .2090 4.01 1.3888 4.67 1.5412 5.33 1.6734 5.99 1.7901 3.36 1.2119 4.02 1.3913 4.68 1.5433 5.34 1.6752 6.00 1.7918 3.37 1.2149 4.03 1.3938 4.69 1.5454 5.35 1.6771 6.01 1.7934 3.38 1.2179 4.04 1 .3962 4.70 1.5476 5.36 1 .6790 6.02 1.7951 3.39 1 .2208 4.05 1.3987 4.71 1.5497 5.37 1 .6808 6.03 1.7967 3.40 1.2238 4.06 1.4012 4.72 1.5518 5.38 1 .6827 6.04 1.7984 3.41 1 .2267 4.07 1.4036 4.73 1.5539 5.39 1 .6845 6.05 1.8001 3.42 1 .2296 4.08 1.4061 4.74 1.5560 5.40 1 .6864 606 1.8017 3.43 1.2326 4.09 1 .4085 4.75 1.5581 5.41 1 .6882 6.07 1.8034 3.44 1.2355 4.10 1.4110 4.76 1.5602 5.42 1.6901 6.08 1 .8050 3.45 1.2384 4.11 1.4134 4.77 1.5623 5.43 1.6919 6.09 1 .8066 3.46 1.2413 4.12 1.4159 4.78 1.5644 5.44 1 .6938 6.10 1 .8083 3.47 1 .2442 4.13 1.4183 4.79 1.5665 5.45 1.6956 6.11 1 .8099 3.48 1 .2470 4.14 1 .4207 4.80 1.5686 5.46 1 .6974 6.12 1.8116 3.49 1.2499 4.15 1 .423 1 4.81 1.5707 5.47 1 .6993 6.13 1.8132 3.50 1.2528 4.16 1.4255 4.82 1.5728 5.48 1.7011 6.14 1.8148 3.51 1.2556 4.17 1 .4279 4.83 1.5748 5.49 1 .7029 6.15 1.8165 3.52 1.2585 4.18 1 .4303 4.84 1.5769 5.50 1.7047 6.16 1.8181 3.53 1.2613 4.19 1.4327 4.85 1.5790 5.51 1 .7066 6.17 1.8197 3.54 1.2641 4.20 1.4351 4.86 1.5810 5.52 1.7084 6.18 1.8213 3.55 1 .2669 4.21 1.4375 4.87 1.5831 5.53 1.7102 6.19 1 .8229 3.56 1 .2698 4.22 1.4398 4.88 1.5851 5.54 1.7120 6.20 1.8245 3.57 1.2726 4.23 1 .4422 4.89 1.5872 5.55 1.7138 6.21 1.8262 3.58 1.2754 4.24 1 .4446 4.90 1.5892 5.56 1.7156 6.22 1.8278 3.59 1.2782 4.25 1 .4469 4.91 1.5913 5.57 1.7174 6.23 1.8294 3.60 1 .2809 4.26 1 .4493 4.92 1.5933 5.58 1.7192 6.24 1.8310 3.61 1.2837 4.27 1.4516 4.93 1.5953 5.59 1.7210 6.25 1.8326 3.62 1.2865 4.28 1 .4540 4.94 1.5974 5.60 1.7228 6.26 1.8342 3.63 1 .2892 4.29 1.4563 4.95 1.5994 5.61 1.7246 6.27 1.8358 3.64 1 .2920 4.30 1 .4586 4.96 1.6014 5.62 1.7263 6.28 1.8374 3 65 1.2947 4.31 1 .4609 4.97 1.6034 5.63 1.7281 6.29 1.8390 3.66 1.2975 4.32 1.4633 4.98 1.6054 5.64 1 .7299 6.30 1 .8405 3.67 1.3002 4.33 1.4656 4.99 1.6074 5.65 1.7317 6.31 1.8421 3.68 1 .3029 4.34 1 .4679 5.00 1 .6094 5.66 1.7334 6.32 1.8437 3.69 1.3056 4.35 1 .4702 5.01 1.6114 5.67 1.7352 6.33 1.8453 3.70 1.3083 4.36 1 .4725 5.02 1.6134 5.68 1.7370 6.34 1 .8469 3.71 1.3110 4.37 1 .4748 5.03 1.6154 5.69 1.7387 6.35 1 .8485 3.72 1.3137 4.38 1.4770 5.04 1.6174 5.70 1 .7405 6.36 1.8500 3.73 1.3164 4.39 1.4793 5.05 1.6194 5.71 1.7422 6.37 1.8516 3.74 1.3191 4.40 1.4816 5.06 1.6214 5.72 1.7440 6.38 1.8532 3.75 1.3218 4.41 1.4839 5.07 1.6233 5.73 1.7457 6.39 1.8547 3.76 1.3244 4.42 1.4861 5.08 1.6253 5.74 1.7475 6.40 1.8563 3.77 1.3271 4.43 1 .4884 5.09 1.6273 5.75 1 .7492 6.41 1.8579 3.78 1.3297 4.44 1 .4907 5.10 1 .6292 5.76 1.7509 6.42 1.8594 3.79 1.3324 4.45 1 .4929 5.11 1.6312 5.77 1.7527 6.43 1.8610 3.80 1.3350 4.46 1.4951 5.12 1.6332 5.78 1.7544 6.44 1.8625 3.81 1.3376 4.47 1.4974 5.13 1.6351 5.79 1.7561 6.45 1.8641 3.82 1.3403 4.48 1 .4996 5.14 1.6371 5.80 1.7579 6.46 1 .8656 3.83 1.3429 4.49 1.5019 5.15 1.6390 5.81 1.7596 6.47 1.8672 3.84 1.3455 4.50 1.5041 5.16 1 .6409 5.82 1.7613 6.43 1.8687 3.85 1.3481 4.51 1.5063 5.17 1 .6429 5.83 1.7630 6.49 1.8703 3.86 1.3507 4.52 1.5085 5.18 1 .6448 5.84 1.7647 6.50 1.8713 HYPERBOLIC LOGARITHMS. 165 No. Log. No. Log. No. Log. No. Log. No Log. 6.51 1.8733 7.15 1.9671 7.79 2.0528 8.66 2.1587 9.94 2.2966 6.52 1.8749 7.16 1.9685 7.80 2.0541 8.68 2.1610 9.96 2.2986 6.53 1.8764 7.17 1 .9699 7.81 2.0554 8.70 2.1633 9.98 2.3006 6.54 1.8779 7.18 1.9713 7.82 2.0567 8.72 2.1656 10.00 2.3026 6.55 1.8795 7.19 1.9727 7.83 2.0580 8.74 2.1679 10.25 2.3279 6.56 1.8810 7.20 1.9741 7.84 2.0592 8.76 2.1702 10.50 2.3513 6.57 1.8825 7.21 1.9754 7.85 2.0605 8.78 2.1725 10.75 2.3749 6.58 1 .8840 7.22 1 .9769 7.86 2.0618 8.80 2.1743 11.00 2.3979 6.59 1.8856 7.23 1.9782 7.87 2.0631 8.82 2.1770 11.25 2.4201 6.60 1.8871 7.24 1.9796 7.88 2.0643 8.84 2.1793 11.50 2.4430 6.61 1 .8886 7.25 1.9810 7.89 2.0656 8.86 2.1815 11.75 2.4636 6.62 1.8901 7.26 1.9824 7.90 2.0669 8.88 2.1838 12.00 2.4849 6.63 1.8916 7.27 1 .9838 7.91 2.0681 8.90 2.1861 12.25 2.5052 6.64 1.8931 7.28 1.9851 7.92 2.0694 8.92 2.1883 12.50 2.5262 6.65 1 .8946 7.29 1 .9865 7.93 2.0707 8.94 2.1905 12.75 2.5455 6.66 1.8961 7.30 1.9879 7.94 2.0719 8.96 2.1928 13.00 2.5649 6.67 1.8976 7.31 1 .9892 7.95 2.0732 8.98 2.1950 13.25 2.5840 6.68 1.8991 7.32 1 .9906 7.96 2.0744 9.00 2.1972 13.50 2.6027 6.69 1 .9006 7.33 1 .9920 7.97 2.0757 9.02 2.1994 13.75 2.6211 6.70 1.9021 7.34 1 .9933 7.98 2.0769 9.04 2.2017 14.00 2.6391 6.71 1 .9036 7.35 1 .9947 7.99 2.0782 9.06 2.2039 14.25 2.6567 6.72 1.9051 7.36 1.9961 8.00 2.0794 9.08 2.2061 14.50 2.6740 6.73 1 .9066 7.37 1 .9974 8.01 2.0807 9.10 2.2083 14.75 2.6913 6.74 1.9081 7.38 1 .9988 8.02 2.0819 9.12 2.2105 15.00 2.7081 6.75 1 .9095 7.39 2.0001 8.03 2.0832 9.14 2.2127 15.50 2.7408 6.76 1.9110 7.40 2.0015 8.04 2.0844 9.16 2.2148 16.00 2.7726 6.77 1.9125 7.41 2.0028 8.05 2.0857 9.18 2.2170 16.50 2.8034 6.78 1.9140 7.42 2.0041 8.06 2.0869 9.20 2.2192 17.00 2.8332 6.79 1.9155 7.43 2.0055 8.07 2.0882 9.22 2.2214 17.50 2.8621 6.80 1.9169 7.44 2.0069 8.08 2.0894 9.24 2.2235 18.00 2.8904 6.81 1.9184 7.45 2.0082 8.09 2.0906 9.26 2.2257 18.50 2.9178 6.82 1.9199 7.46 2.0096 8.10 2.0919 9.28 2.2279 19.00 2.9444 6.83 1.9213 7.47 2.0108 8.11 2.0931 9.30 2.2300 19.50 2.9703 6.84 1 .9228 7.48 2.0122 8.12 2.0943 9.32 2.2322 20.00 2.9957 6.85 1 .9242 7.49 2.0136 8.13 2.0956 9.34 2.2343 21 3.0445 6.86 1.9257 7.50 2.0149 8.14 2.0968 9.36 2.2364 22 3.0910 6.87 1.9272 7.51 2.0162 8.15 2.0980 9.38 2.2386 23 3.1355 6.88 1 .9286 7.52 2.0176 8.16 2.0992 9.40 2.2407 24 3.1781 6.89 1.9301 7.53 2.0189 8.17 2.1005 9.42 2.2428 25 3.2189 6.90 1.9315 7.54 2.0202 8.18 2.1017 9.44 2.2450 26 3.2581 6.91 1 .9330 7.55 2.0215 8.19 2.1029 9.46 2.2471 27 3.2958 6.92 1 .9344 7.56 2.0229 8.20 2.1041 9.48 2.2492 28 3.3322 6.93 1.9359 7.57 2.0242 8.22 2.1066 9.50 2.2513 29 3.3673 6.94 1.9373 7.58 2.0255 8.24 2.1090 9.52 2.2534 30 3.4012 6.95 1.9387 7.59 2.0268 8.26 2.1114 9.54 2.2555 31 3.4340 6.96 1 .9402 7.60 2.0281 8.28 2.1138 9.56 2.2576 32 3.4657 6.97 1.9416 7.61 2.0295 8.30 2.1163 9.58 2.2597 33 3.4965 6.98 1 .9430 7.62 2.0308 8.32 2.1187 9.60 2.2618 34 3.5263 6.99 1 .9445 7.63 2.0321 8.34 2.1211 9.62 2.2638 35 3.5553 7.00 1 .9459 7.64 2.0334 8.36 2.1235 9.64 2.2659 36 3.5835 7.01 1 .9473 7.65 2.0347 8.38 2.1258 9.66 2.2680 37 3.6109 7.02 1 .9488 7.66 2.0360 8.40 2.1282 9.68 2.2701 38 3.6376 7.03 1.9502 7.67 2.0373 8.42 2.1306 9.70 2.2721 39 3.6636 7.04 1.9516 7.68 2.0386 8.44 2.1330 9.72 2.2742 40 3.6889 7.05 1.9530 7.69 2.0399 8.46 2.1353 9.74 2.2762 41 3.7136 7.06 1 .9544 7.70 2.0412 8.48 2.1377 9.76 2.2783 42 3.7377 7.07 1.9559 7.71 2.0425 8.50 2.1401 9.78 2.2803 43 3.7612 7.08 1.9573 7.72 2.0438 8.52 2.1424 9.80 2.2824 44 3.7842 7.09 1.9587 7.73 2.0451 8.54 2.1448 9.82 2.2844 45 3.8067 7.10 1.9601 7.74 2.0464 8.56 2.1471 9.84 2.2865 46 3.8286 7.11 1.9615 7.75 2.0477 8.58 2.1494 9.86 2.2885 47 5.8501 7.12 1 .9629 7.76 2.0490 8.60 2.1518 9.88 2.2905 48 3.8712 7.13 1 .9643 7.77 2.0503 8.62 2.1541 9.90 2.2925 49 3.8918 7.14 1.9657 7.78 2.0516 8.64 2.1564 9.92 2.2946 50 3.9120 166 MATHEMATICAL TABLES. NATURAL TRIGONOMETRICAL FUNCTIONS. • M. Sine. Co- vers. Cosec. Tang. Cotan. Se- cant. Ver. Sin. Cosine. ~0~ ~0 .00000 1 .0000 Infinite .00000 Infinite 1 .0000 .00000 1 .0000 90 15 .00436 .99564 229.18 .00436 229.18 1 .0000 .00001 .99999 45 30 .00873 .99127 114.59 .00873 114.59 1 .0000 .00004 .99996 30 45 .01309 .98691 76.397 .01309 76.390 1.0001 .00009 .99991 15 1 .01745 .98255 57.299 .01745 57.290 1.0001 .00015 .99985 89 15 .02181 .97819 45.840 .02182 45.829 1 .0002 .00024 .99976 45 30 .02618 .97382 38.202 .02618 38.188 1 .0003 .00034 .99966 30 45 .03054 .96946 32.746 .03055 32.730 1 .0005 .00047 .99953 15 3 .03490 .96510 28.654 .03492 28.636 1 .0006 .00061 .99939 88 15 .03926 .96074 25.471 .03929 25.452 1 .0008 .00077 .99923 45 30 .04362 .95638 22.926 .04366 22.904 1 .0009 .00095 .99905 30 45 .04798 .95202 20.843 .04803 20.819 1.0011 .00115 .99885 15 3 .05234 .94766 19.107 .05241 19.081 1.0014 .00137 .99863 87 15 .05669 .94331 17.639 .05678 17.611 1.0016 .00161 .99839 45 30 .06105 .93895 16.380 .06116 16.350 1.0019 .00187 .99813 30 45 .06540 .93460 15.290 .06554 15.257 1.0021 .00214 .99786 15 4 .06976 .93024 14.336 .06993 14.301 1.0024 .00244 .99756 86 15 .07411 .92589 13.494 .07431 13.457 1 .0028 .00275 .99725 45 30 .07846 .92154 12.745 .07870 12.706 1.0031 .00308 .99692 30 45 .08281 .91719 12.076 .08309 12.035 1 .0034 .00343 .99656 15 5 .08716 .91284 11.474 .08749 11.430 1.0038 .00381 .99619 85 15 .09150 .90850 10.929 .09189 10.883 1 .0042 .00420 .99580 45 30 .09585 .90415 10.433 .09629 10.385 1 .0046 .00460 .99540 30 45 .10019 .89981 9.9812 .10069 9.9310 1.0051 .00503 .99497 15 6 .10453 .89547 9.5668 .10510 9.5144 1.0055 .00548 .99452 84 15 .10887 .89113 9.1855 .10952 9.1309 1 .0060 .00594 .99406 45 30 .11320 .88680 8.8337 .11393 8.7769 1 .0065 .00643 .99357 30 45 .11754 .88246 8.5079 .11836 8.4490 1 .0070 .00693 .99307 15 7 .12187 .87813 8.2055 .12278 8.1443 1.0075 .00745 .99255 83 15 .12620 .87380 7.9240 .12722 7.8606 1.0081 .00800 .99200 45 30 .13053 .86947 7.6613 .13165 7.5958 1 .0086 .00856 .99144 30 45 .13485 .86515 7.4156 .13609 7.3479 1 .0092 .00913 .99086 15 8 .13917 .86083 7.1853 .14054 7.1154 1 .0098 .00973 .99027 82 15 .14349 .85651 6.9690 .14499 6.8969 1.0105 .01035 .98965 45 30 .14781 .85219 6.7655 .14945 6.6912 1.0111 .01098 .98902 30 45 .15212 .84788 6.5736 .15391 6.4971 1.0118 .01164 .98836 15 9 .15643 .84357 6.3924 .15838 6.3138 1.0125 .01231 .98769 81 15 .16074 .83926 6.2211 .16286 6.1402 1.0132 .01300 .98700 45 30 .16505 .83495 6.0589 .16734 5.9758 1.0139 .01371 .98629 30 45 .16935 .83065 5.9049 .17183 5.8197 1.0147 .01444 .98556 15 10 .17365 .82635 5.7588 .17633 5.6713 1.0154 .01519 .98481 80 15 .17794 .82206 5.6198 .18083 5.5301 1.0162 .01596 .98404 45 30 .18224 .81776 5.4874 .18534 5.3955 1.0170 .01675 .98325 30 45 .18652 .81348 5.3612 .18986 5.2672 1.0179 .01755 .98245 15 11 .19081 .80919 5.2408 .19438 5.1446 1.0187 .01837 .98163 79 15 .19509 .80491 5.1258 .19891 5.0273 1.0196 .01921 .98079 45 30 .19937 .80063 5.0158 .20345 4.9152 1.0205 .02008 .97992 30 45 .20364 .79636 4.9106 .20800 4.8077 1.0214 .02095 .97905 15 13 .20791 .79209 4.8097 .21256 4.7046 1 .0223 .02185 .97815 78 15 .21218 .78782 4.7130 .21712 4.6057 1.0233 .02277 .97723 45 30 .21644 .78356 4.6202 .22169 4.5107 1 .0243 .02370 .97630 30 45 .22070 .77930 4.5311 .22628 4.4194 1.0253 .02466 .97534 15 13 .22495 .77505 4.4454 .23087 4.3315 1 .0263 .02563 .97437 77 15 .22920 .77080 4.3630 .23547 4.2468 1.0273 .02662 .97338 45 30 .23345 .76655 4.2837 .24008 4.1653 1 .0284 .02763 .97237 30 45 .23769 .76231 4.2072 .24470 4.0867 1 .0295 .02866 .97134 15 14 24192 .75808 4.1336 .24933 4.0108 1.0306 .02970 .97030 76 15 .24615 .75385 4.0625 .25397 3.9375 1.0317 .03077 .96923 45 30 .25038 .74962 3.9939 .25862 3.8667 1 .0329 .03185 .96815 30 45 .25460 .74540 3.9277 .26328 3.7983 1.0341 .03295 .96705 15 15 .25882 .74118 3.8637 .26795 3.7320 1.0353 03407 .96593 75 Co- sine. Ver. Sin. Secant. Cotan Tang. Cosec. Co- vers. Sine. :\i. From 75° to 90° read from bottom of table upwards. NATURAL TRIGONOMETRICAL FUNCTIONS. 167 " M. Sine. Co- vers. Cosec. Tang. Cotan. Secant. Ver. Sin. Cosine. 15 .25882 .74118 3.8637 .26795 3.7320 1.0353 .03407 .96593 75 15 .26303 .73697 3.8018 .27263 3.6680 1.0365 .03521 .96479 45 30 .26724 .73276 3.7420 .27732 3.6059 1.0377 .03637 .96363 30 45 .27144 .72856 3.6840 .28203 3.5457 1.0390 .03754 .96246 74 15 16 .27564 .72436 3.6280 .28674 3.4874 1 .0403 .03874 .96126 15 .27983 .72017 3.5736 .29147 3.4308 1.0416 .03995 .96005 45 30 .28402 .71598 3.5209 .29621 3.3759 1.0429 .04118 .95882 30 45 .28820 .71180 3.4699 .30096 3.3226 1 .0443 .04243 .95757 15 17 .29237 .70763 3.4203 .30573 3.2709 1.0457 .04370 .95630 73 15 .29654 .70346 3.3722 .31051 3.2205 1.0471 .04498 .95502 45 30 .30070 .69929 3.3255 .31530 3.1716 1 .0485 .04628 .95372 30 45 .30486 .69514 3.2801 .32010 3.1240 1.0500 .04760 .95240 15 18 .30902 .69098 3.2361 .32492 3.0777 1.0515 .04894 .95106 73 15 .31316 .68684 3.1932 .32975 3.0326 1.0530 .05030 .94970 45 30 .31730 .68270 3.1515 .33459 2.9887 1.0545 .05168 .94832 30 45 .32144 .67856 3.1110 .33945 2.9459 1.0560 .05307 .94693 15 19 .32557 .67443 3.0715 .34433 2.9042 1.0576 .05448 .94552 71 15 .32969 .6703 1 3.0331 .34921 2.8636 1.0592 .05591 .94409 45 30 .33381 .66619 2.9957 .35412 2.8239 1 .0608 .05736 .94264 30 45 .33792 .66208 2.9593 .35904 2.7852 1 .0625 .05882 .94118 15 20 .34202 .65798 2.9238 .36397 2.7475 1 .0642 .0603 1 .93969 70 15 .34612 .65388 2.8892 .36892 2.7106 1.0659 .06181 .93819 45 30 .35021 .64979 2.8554 .37388 2.6746 1.0676 .06333 .93667 30 45 .35429 .64571 2.8225 .37887 2.6395 1 .0694 .06486 .93514 15 21 .35837 .64163 2.7904 .38386 2.6051 1.0711 .06642 .93358 69 15 .36244 .63756 2.7591 .38888 2.5715 1.0729 .06799 .93201 45 30 .36650 .63350 2.7285 .39391 2.5386 1 .0743 .06958 .93042 30 45 .37056 .62944 2.6986 .39896 2.5065 1 .0766 .07119 .92881 15 22 .37461 .62539 2.6695 .40403 2.4751 1.0785 .07282 .92718 68 15 .37865 .62135 2.6410 .40911 2.4443 1 .0804 .07446 .92554 45 30 .38268 .61732 2.6131 .41421 2.4142 1 .0824 .07612 .92388 30 45 .38671 .61329 2.5859 .41933 2.3847 1 .0844 .07780 .92220 15 23 .39073 .60927 2.5593 .42447 2.3559 1 .0864 .07950 .92050 67 15 .39474 .60526 2.5333 .42963 2.3276 1 .0884 .08121 .91879 45 30 .39875 .60125 2.5078 .43481 2.2998 1 .0904 .08294 .91706 30 45 .40275 .59725 2.4829 .44001 2.2727 1 .0925 .08469 .91531 15 24 .40674 .59326 2.4586 .44523 2.2460 1 .0946 .08645 .91355 66 15 .41072 .58928 2.4348 .45047 2.2199 1 .0968 .08824 .91176 45 30 .41469 .58531 2.4114 .45573 2.1943 1.0989 .09004 .90996 30 45 .41866 .58134 2.3886 .46101 2.1692 1.1011 .09186 .90814 15 25 .42262 .57738 2.3662 .46631 2.1445 1.1034 .09369 .90631 65 15 .42657 .57343 2.3443 .47163 2.1203 1.1056 .09554 .90446 45 30 .43051 .56949 2.3228 .47697 2.0965 5.1079 .09741 .90259 30 45 .43445 .56555 2.3018 .48234 2.0732 1.1102 .09930 .90070 15 26 .43837 .56163 2.2812 .48773 2.0503 1.1126 .10121 .89879 64 15 .44229 .55771 2.2610 .49314 2.0278 1.1150 .10313 .89687 45 30 .44620 .55380 2.2412 .49858 2.0057 1.1174 .10507 .89493 30 45 .45010 .54990 2.2217 .50404 1 .9840 1.1198 .10702 .89298 15 27 .45399 .54601 2.2027 .50952 1 .9626 1.1223 .10899 .89101 63 15 .45787 .54213 2.1840 .51503 1.9416 1.1248 .11098 88902 45 30 .46175 .53825 2.1657 .52057 1.9210 1.1274 .11299 .88701 30 45 .46561 .53439 2.1477 .52612 1 .9007 1.1300 .11501 .88499 15 28 .46947 .53053 2.1300 .53171 1 .8807 1.1326 .11705 .88295 62 15 .47332 .52668 2.1127 .53732 1.8611 1.1352 .11911 .88089 45 30 .47716 .52284 2.0957 .54295 1.8418 1.1379 .12118 .87882 30 45 .48099 .51901 2.0790 .54862 1 .8228 1.1406 .12327 .87673 15 29 .48481 .51519 2.0627 .55431 1 .8040 1.1433 .12538 .87462 61 15 .48862 .51138 2.0466 .56003 1.7856 1.1461 .12750 .87250 45 30 .49242 .50758 2.0308 .56577 1.7675 1.1490 .12964 .87036 30 45 .49622 .50378 2.0152 .57155 1.7496 1.1518 .13180 .86820 15 30 .50000 .50000 2.0000 .57735 1.7320 1.1547 .13397 .86603 60 _0 Co- sine. Ver. Sin. Se- cant. Cotan. Tang. Cosec. Co- vers. Sine. • M. From 60° to 75° read from bottom of table upwards. 168 MATHEMATICAL TABLES. ° M. ~~ 0" Sine. Co- vers. Cosec. Tang. Co tan. Secant. Ver. Sin. Cosine 3tT .50000 .50000 2.0000 .57735 1.7320 1.1547 .13397 .86603 60 15 .50377 .49623 1 .9850 .58318 1.7147 1.1576 .13616 .86384 45 30 .50754 .49246 1.9703 .58904 1 .6977 1.1606 .13837 .86163 30 45 .51129 .48871 1.9558 .59494 1 .6808 1.1636 .14059 .85941 15 31 .51504 .48496 1.9416 .60086 1 .6643 1.1666 .14283 .85717 59 15 .51877 .48123 1.9276 .60681 1 .6479 1.1697 .14509 .85491 45 30 .52250 .47750 1.9139 .61280 1.6319 1.1728 .14736 .85264 30 45 .52621 .47379 1 .9004 .61882 1.6160 1.1760 .14965 .85035 15 33 .52992 .47008 1.8871 .62487 1 .6003 1.1792 .15195 .84805 58 15 .53361 .46639 1.8740 .63095 1 .5849 1.1824 .15427 .84573 45 30 .53730 .46270 1.8612 .63707 1.5697 1.1857 .15661 .84339 30 45 .54097 .45903 1 .8485 .64322 1.5547 1.1890 .15896 .84104 15 33 .54464 .45536 1.8361 .64941 1.5399 1.1924 .16133 .83867 57 15 .54829 .45171 1.8238 .65563 1.5253 1.1958 .16371 .83629 45 30 .55194 .44806 1.8118 .66188 1.5108 1.1992 .16611 .83389 30 45 .55557 .44443 1 .7999 .66818 1 .4966 1.2027 .16853 .83147 15 34 .55919 .44081 1.7883 .67451 1 .4826 1 .2062 .17096 .82904 56 15 .56280 .43720 1.7768 .68087 1 .4687 1 .2098 .17341 .82659 45 30 .56641 .43359 1.7655 .68728 1.4550 1.2134 .17587 .82413 30 45 .57000 .43000 1.7544 .69372 1.4415 1.2171 .17835 .82165 15 35 .57358 .42642 1.7434 .70021 1.4281 1 .2208 .18085 .81915 55 15 .57715 .42285 1.7327 .70673 1.4150 1.2245 .18336 .81664 45 30 .58070 .41930 1.7220 .71329 1.4019 1 .2283 .18588 .81412 30 45 .58425 .41575 1.7116 .71990 1.3891 1.2322 .18843 .81157 15 36 .58779 .41221 1.7013 .72654 1.3764 1.2361 .19098 .80902 54 15 .59131 .40869 1.6912 .73323 1.3638 1 .2400 .19356 .80644 45 30 .59482 .40518 1.6812 .73996 1.3514 1 .2440 .19614 .80386 30 45 .59832 .40168 1.6713 .74673 1.3392 1 .2480 .19875 .80125 15 37 .60181 .39819 1.6616 .75355 1.3270 1.2521 .20136 .79864 53 15 .60529 .39471 1.6521 .76042 1.3151 1.2563 .20400 .79600 45 30 .60876 .39124 1.6427 .76733 1.3032 1 .2605 .20665 .79335 30 45 .61222 .38778 1.6334 .77428 1.2915 1 .2647 .20931 .79069 15 38 .61566 .38434 1.6243 .78129 1 .2799 1 .2690 .21199 .78801 52 15 .61909 .38091 1.6153 .78834 1 .2685 1.2734 .21468 .78532 45 30 .62251 .37749 1 .6064 .79543 1.2572 1.2778 .21739 .78261 30 45 .62592 .37403 1.5976 .80258 1 .2460 1 2822 .22012 .77988 15 39 .62932 .37068 1.5890 .80978 1.2349 1 .2868 .22285 .77715 51 15 .63271 .36729 1.5805 .81703 1.2239 1.2913 .22561 .77439 45 30 .63608 .36392 1.5721 .82434 1.2131 1 .2960 .22838 .77162 30 45 .63944 .36056 1.5639 .83169 1 .2024 1.3007 .23116 .76884 15 40 .64279 .35721 1.5557 .83910 1.1918 1.3054 .23396 .76604 50 15 .64612 .35388 1.5477 .84656 1.1812 1.3102 .23677 .76323 45 30 .64945 .35055 1.5398 .85408 1.1708 1.3151 .23959 .76041 30 45 .65276 .34724 1.5320 .86165 1 . 1 606 1 .3200 .24244 .75756 15 41 .65606 .34394 1.5242 .86929 1.1504 1.3250 .24529 .75471 49 15 .65935 .34065 1.5166 .87698 1.1403 1.3301 .24816 .75184 45 30 .66262 .33738 1.5092 .88472 1.1303 1.3352 .25104 .74896 30 45 .66588 .33412 1.5018 .89253 1.1204 1.3404 .25394 .74606 15 42 .66913 .33087 1.4945 .90040 1.1106 1.3456 .25686 .74314 48 15 .67237 .32763 1.4873 .90834 1.1009 1.3509 .25978 .74022 45 30 .67559 .32441 1 .4802 .91633 1.0913 1.3563 .26272 .73728 30 45 .67880 .32120 1.4732 .92439 1.0818 1.3618 .26568 .73432 15 43 .68200 .31800 1 .4663 .93251 1 .0724 1.3673 .26865 .73135 47 15 .68518 .31482 1.4595 .94071 1 .0630 1.3729 .27163 .72837 45 30 .68835 .31165 1.4527 .94896 1.0538 1.3786 .27463 .72537 30 45 .69151 .30849 1.4461 .95729 1 .0446 1.3843 .27764 .72236 15 44 .69466 .30534 1 .4396 .96569 1.0355 1.3902 .28066 .71934 46 15 .69779 .30221 1.4331 .97416 1 .0265 1.3961 .28370 .71630 45 30 .70091 .29909 1 .4267 .98270 1.0176 1 .4020 .28675 .71325 30 45 .70401 .29599 1 .4204 .99131 1 .0088 1.4081 .28981 .71019 15 45 .70711 .29289 1.4142 1 .0000 1 .0000 1.4142 .29289 .70711 45 Cosine Ver. Sin. Se- cant. Cotan. Tang. Cosec. Co- Verc. Sine. M. From 45° to 60° read from bottom of table upwards. LOGARITHMIC TRIGONOMETRICAL FUNCTIONS. 169 LOGARITHMIC SINES, ETC. Sine. Cosec. Versin. Tangent Co tan. Covers. Secant. Cosine. In.Neg. Infinite. In.Neg. In.Neg. Infinite. 1 0.00000 1 0.00000 10.00000 90 1 8.24186 11.75814 6.18271 8.24192 11.75808 9.99235 10.00007 9.99993 89 2 8.54282 11.45718 6.78474 8.54308 11.45692 9.98457 10.00026 9.99974 88 3 8.71880 11.28120 7.13687 8.71940 1 1 .28060 9.97665 10.00060 9.99940 87 4 8.84358 11.15642 7.38667 8.84464 11.15536 9.96860 10.00106 9.99894 86 5 8.94030 11.05970 7.58039 8.94195 1 1 .05805 9.96040 10.00166 9.99834 85 6 9.01923 10.98077 7.73863 9.02162 10.97838 9.95205 10.00239 9 99761 84 7 9.08589 10.91411 7.87238 9.08914 10.91086 9.94356 10.00325 9.99675 83 8 9.14356 10.85644 7.98820 9.14780 10.85220 9.93492 10.00425 9.99575 82 9 9.19433 10.80567 8.09032 9.19971 10.80029 9.92612 50.00538 9.99462 81 10 9.23967 10.76033 8.18162 9.24632 10.75368 9.91717 10.00665 9.99335 80 11 9.28060 10.71940 8.26418 9.28865 10.71135 9.90805 10.00805 9.99195 79 12 9.31788 10.68212 8.33950 9.32747 10.67253 9.89877 10.00960 9.99040 78 13 9.35209 10.64791 8.40875 9.36336 10.63664 9.88933 10.01128 9.98872 77 14 9.38368 10.61632 8.47282 9.39677 10.60323 9.87971 10.01310 9.98690 76 15 9.41300 10.58700 8.53243 9.42805 10.57195 9.86992 10.01506 9.98494 75 16 9.44034 10.55966 8.58814 9.45750 10.54250 9.85996 10.01716 9.98284 74 17 9.46594 10.53406 8.64043 9.48534 10.51466 9.84981 10.01940 9.98060 73 18 9.48998 10.51002 8.68969 9.51178 10.48822 9.83947 10.02179 9.97821 72 19 9.51264 10.48736 8.73625 9.53697 10.46303 9.82894 10.02433 9.97567 71 20 9.53405 10.46595 8.78037 9.56107 10.43893 9.81821 10.02701 9.97299 70 21 9.55433 10.44567 8.82230 9.58418 10.41582 9.80729 10.02985 9.97015 69 22 9.57358 10.42642 8.86223 9.60641 10.39359 9.79615 10.03283 9.96717 68 23 9.59188 10.40812 8.90034 9.62785 10.37215 9.78481 10.03597 9.96403 67 24 9.60931 10.39069 8.93679 9.64858 10.35142 9.77325 10.03927 9.96073 66 25 9.62595 10.37405 8.97170 9.66867 10.33133 9.76146 10.04272 9.95728 65 26 9.64184 10.35816 9.00521 9.68818 10.31182 9.74945 10.04634 9.95366 64 27 9.65705 10.34295 9.03740 9.70717 10.29283 9.73720 10.05012 9.94988 63 28 9.67161 10.32839 9.06838 9.72567 10.27433 9.72471 10.05407 9.94593 62 29 9.68557 10.31443 9.09823 9.74375 10.25625 9.71197 10.05818 9.94182 61 30 9.69897 10.30103 9.12702 9.76144 10.23856 9.69897 10.06247 9.93753 60 31 9.71184 10.28816 9.15483 9.77877 10.22123 9.68571 10.06693 9.93307 59 32 9.72421 10:27579 9.18171 9.79579 10.20421 9.67217 10.07158 9.92842 58 33 9.73611 10.26389 9.20771 9.81252 10.18748 9.65836 10.07641 9.92359 57 34 9.74756 10.25244 9.23290 9.82899 10.17101 9.64425 10.08143 9.91857 56 35 9.75859 10.24141 9.25731 9.84523 10.15477 9.62984 10.08664 9.91336 55 36 9.76922 10.23078 9.28099 9.86126 10.13874 9.61512 10.09204 9.90796 54 37 9.77946 10.22054 9.30398 9.87711 10.12289 9.60008 10.09765 9.90235 53 38 9.78934 10.21066 9.32631 9.89281 10.10719 9.58471 10.10347 9.89653 52 39 9.79887 10.20113 9.34802 9.90837 10.09163 9.56900 10.10950 9.89050 51 40 9.80807 10.19193 9.36913 9.92381 10.07619 9.55293 10.11575 9.88425 50 41 9.81694 10.18306 9.38968 9.93916 10.06084 9.53648 10.12222 9.87778 49 42 9.82551 10.17449 9.40969 9.95444 10.04556 9.51966 10J2893 9.87107 48 43 9.83378 10.16622 9.42918 9.96966 10.03034 9.50243 10.13587 9.86413 47 44 9.84177 10.15823 9.44S18 9.98484 10.01516 9.48479 10.14307 9.85693 46 45 9.84949 10.15052 9.46671 10.00000 10.00000 9.46671 10.15052 9.84949 45 Cosine. Secant. Covers. Cotan. Tangent Versin. Cosec. Sine. From 45° to 90° read from bottom of table upwards. 170 MATERIALS. MATERIALS. THE CHEMICAL ELEMENTS. Common Elements (42). s a «;£ o"° 2-? g"o oi Name. !•» al Name. a-| c al Name. ■% bfl P & 6" ^ Al Aluminum 27.1 F Fluorine 19. Pd Palladium 106.5 Sb Antimony 120.2 Au Gold 197.2 P Phosphorus 31. As Arsenic 75.0 H Hydrogen 1.01 Pt Platinum 194.8 Ba Barium 137.4 I Iodine 127.0 K Potassium 39.1 Bi Bismuth 209.5 Ir Iridium 193.0 Si Silicon 28.4 B Boron 11.0 Fe Iron 55.9 Ag Silver 107.9 Br Bromine 80.0 Pb Lead 206.9 Na Sodium 23. Cd Cadmium 112.4 Li Lithium 7.03 Sr Strontium 87.6 Ca Calcium 40.1 Mg Magnesium 24.36 S Sulphur 32.1 C Carbon 12. Mn Manganese 55. Sn Tin 119. CI Chlorine 35.4 Hg Mercury 200. Ti Titanium 48.1 Cr Chromium 52.1 Ni Nickel 58.7 W Tungsten 184.0 Co Cobalt 59. N Nitrogen 14.04 Va Vanadium 51.2 Cu Copper 63.6 O Oxygen 16. Zn Zinc 65.4 The atomic weights of many of the elements vary in the decimal place as given by different authorities. The above are the most recent values referred to O = 16 and H = 1.008. When H is taken as 1, O = 15.879, and the other figures are diminished proportionately. (See Jour. Am. Chem. Soc, March, 1896.) Rare Elements (27). Beryllium, Be. Csesium, Cs. Cerium, Ce. Erbium, Er. Gallium, Ga. Germanium, Ge. Glucinum, G. Indium, In. Lanthanum, La. Molybdenum, Mo. Niobium, Nb. Osmium, Os. Rhodium, R. Rubidium, Rb. Ruthenium, Ru. Samarium, Sm. Scandium, Sc. Selenium, Se. Tantalum, Ta. Tellurium, Te. Terbium, Tb. Thallium, Tl. Thorium, Th. Uranium, U. Ytterbium, Yr. Yttrium, Y. Zirconium, Zr. Elements recently discovered (1900-1905): Argon, A, 39.9; Krypton, Kr, 81.8; Neon, Ne, 20.0; Xenon, X, 128.0; constituents of the atmos- phere, which contains about 1 per cent by volume of Argon, and very small quantities of the others. Helium, He, 4.0; Radium, Ra, 225.0; Gadolinium, Gd, 156.0; Neodymium, Nd, 143.6; PraBsodymium, Pr, 140.5; Thulium, Tm, 171.0. SPECIFIC GRAVITY. The specific gravity of a substance is its weight as compared with the weight of an equal bulk of pure water. To find the specific gravity of a substance. W = weight of body in air; w = weight of body submerged in water. Specific gravity = W SPECIFIC GRAVITY. 171 If the substance be lighter than the water, sink it by means of a heavier substance, and deduct the weight of the heavier substance. Specific gravity determinations are usually referred to the standard of the weight of water at 62° F., 62.355 lbs. per cubic foot. Some experi- menters have used 60° F. as the standard, and others 32° and 39.1° F. There is no general agreement. Given sp. gr. referred to water at 39.1° F., to reduce it to the standard of 62° F. multiply it by 1.00112. Given sp. gr. referred to water at 62° F., to find weight per cubic foot multiply by 62.355. Given weight per cubic foot, to find sp. gr. multiply by 0.016037. Given sp. gr., to find weight per cubic inch multiply by 0.036085. Weight and Specific Gravity of Metals. Specific Gravity. Range accord- ing to several Authorities. Specific Grav- ity. Approx. Mean Value, used in Calculation of Weight. Weight per Cubic Foot, lbs. Weight per Cubic Inch, lbs. 2.56 to 2.71 6.66 to 6.86 9.74 to 9.90 7.8 to 8.6 8.52 to 8.96 8.6 to 8.7 1.58 5.0 8.5 to 8.6 19.245 to 19.361 8.69 to 8.92 22.38 to 23. 6.85 to 7.48 7.4 to 7.9 11.07 to 11.44 7. to 8. 1 .69 to 1 .75 13.60 to 13.62 13.58 13.37 to 13.38 8.279 to 8.93 20.33 to 22.07 0.865 10.474 to 10.511 0.97 7.69* to 7.932f 7.291 to 7.409 5.3 17. to 17.6 6.86 to 7.20 2.67 6.76 9.82 (8.60 J8.40 18.36 1.8.20 8.853 8.65 1.58 5.0 8.55 19.258 8.853 22.38 7.218 7.70 11.38 8. 1.75 13.62 13.58 13.38 8.8 21.5 0.865 10.505 0.97 7.854 7.350 5.3 17.3 7.00 166.5 421.6 612.4 536.3 523.8 521.3 511.4 552. 539. 98.5 311.8 533.1 1200.9 552. 1396. 450. 480. 709.7 499. 109. 849.3 846.8 834.4 548.7 1347.0 53.9 655.1 60.5 489.6 458.3 330.5 1078.7 436.5 0.0963 0.2439 0.3544 Brass: Copper + Zinc^ 80 20 70 30l. . 60 40 50 50* Rrm^p/CoP-' 95 to 80 1 Bronze \Tin, 5 to 20/ 0.3103 0.3031 0.3017 0.2959 0.3195 0.3121 0.0570 0.1804 Cobalt. 0.3085 Gold, pure 0.6949 0.3195 0.8076 0.2604 Iron, Wrought 0.2779 0.4106 0.2887 0.0641 ( 32° Mercury < 60° 1212° 0.4915 0.4900 0.4828 0.3175 0.7758 0.0312 0.3791 0.0350 Steel 0.2834 Tin 0.2652 0.1913 0.6243 0.2526 * Hard and burned. t Very pure and soft. The sp. gr. decreases as the carbon is increased. In the first column of figures the lowest are usually those of cast metals, which are more or less porous; the highest are of metals finely rolled or drawn into wire. 172 MATERIALS. Specific Gravity of Liquids at 60° F. Acid, Muriatic 1 .200 " Nitric 1.217 " Sulphuric. 1.849 Alcohol, pure 0.794 95 percent 0.816 50 per cent 0.934 Ammonia, 27.9 per cent .. . 0.891 Bromine 2.97 Carbon disulphide. .1 1 .26 Ether, Sulphuric 0.72 Oil, Linseed, 0.94 Oil, Olive 0.92 " Palm 0.97 " Petroleum 0.78 to 0.88 " Rape 0.92 " Turpentine 0.87 " Whale 0.92 Tar I. Vinegar 1 .08 Water 1 . Water, Sea ............ . 1.026 to 1.03 Compression of the following Fluids under a Pressure of 15 lbs. per Square Inch. Water 0.00004663 Alcohol... 0.0000216 Ether.... 0.00006158 Mercury 0.00000265 The Hydrometer. The hydrometer is an instrument for determining the density of liquids. It is usually made of glass, and consists of three parts: (1) the upper part, a graduated stem or fine tube of uniform diameter; (2) a bulb, or enlargement of the tube, containing air; and (3) a small bulb at the bottom, containing shot or mercury which causes the instrument to float in a vertical position. The graduations are figures representing either specific gravities, or the numbers of an arbitrary scale, as in Baume^s Twaddell's, Beck's, and other hydrometers. There is a tendency to discard all hydrometers with arbitrary scales and to use only those which read in terms of the specific gravity directly. Baume's Hydrometer and Specific Gravities Compared. r„ rni11 u /Heavy liquids, Sp. gr. * ormulse \Light liquids, Sp. gr. 145 ■«- (145 - deg. Be.) 140 -r- (130 + deg. Be.) Degrees Baume - Liquids Heavier than Water, Sp. Gr. Liquids Lighter than Water, Sp. Gr. Degrees Baume Liquids Heavier than Water, Sp. Gr Liquids Lighter than Water, Sp. Gr. Degrees Baume" Liquids Heavier than Water, Sp. Gr. Liquids Lighter than Water, Sp. Gr. 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 1.000 1.007 1.014 1 021 1.028 1.036 1.043 1.051 1.058 1.066 1.074 1.082 1.090 1.099 1.107 1.115 1.124 1.133 1.142 ' Y.666' 0.993 0.986 0.979 0.972 0.966 0.959 0.952 0.946 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 33 34.0 35.0 36.0 37.0 1.151 1.160 1.169 1.179 1.189 1.198 1.208 1.219 1.229 1.239 1.250 1.261 1.272 1.283 1.295 1.306 1.318 1.330 1.343 0.940 0.933 0.927 0.921 0.915 0.909 0.903 0.897 0.892 0.886 0.881 0.875 0.870 0.864 0,859 0.854 0.849 0.843 0.838 38.0 39.0 40.0 41.0 42.0 44.0 46.0 48.0 50.0 52.0 54.0 56.0 58.0 60.0 65.0 70.0 75.0 1.355 1.368 1.381 1 394 1.408 1.436 1.465 1.495 1.526 1.559 1.593 1.629 1 .667 1.706 1.813 1.933 2.071 0.833 0.828 0.824 0.819 0.814 0.805 0.796 0.787 0.778 0.769 761 0.753 0.745 0.737 0.718 0.700 0.683 18.0 SPECIFIC GRAVITY. 173 Specific Gravity and Weight of Gases at Atmospheric Pressure and 32° F. (For other temperatures and pressures see Physical Properties of Gases.) Density, Air = 1 . Density, H = 1. Grammes per Litre. Lbs. per Cu. Ft. Cubic Ft. per Lb. Air Oxygen, O Hydrogen, H Nitrogen, N Carbon monoxide, CO . Carbon dioxide, CO2 . . Methane,marsh-gas, CPU Ethylene, C2H4 Acetylene, C2H2 Ammonia, NH3 Water vapor, H2O .... 1 .0000 1.1052 0.0692 0.9701 0.9671 1.5197 0.5530 0.9674 ■ 0.8982 0.5889 0.6218 14.444 15.963 1.000 14.012 13.968 21.950 7.987 13.973 12.973 8.506 8.981 1 .293 1 1.4291 0.0895 1 .2544 1.2505 1 .9650 0.7150 1.2510 1.1614 0.7615 0.8041 0.080728 0.08921 0.00559 0.0783 1 0.07807 0.12267 0.04464 0.07809 0.07251 0.04754 0.05020 12.388 1 1 .209 178.931 12.770 12.810 8.152 22.429 12.805 13.792 21.036 19.922 Specific Gravity and Weight of Wood. „- Specific Specific ^ Gravity M~ O 'S0P-1 Gravity lT3o . Avge- Avge. Alder 0.56 to 0.80 0,68 42 Hornbeam. . 0.76 76 47 Apple 0.73 to 0.79 0.76 47 Juniper .... 0.56 0.56 35 Ash 0.60 to 0.84 0.72 45 Larch 0.56 56 35 Bamboo .... 0.31 to 0.40 0.35 22 Lignum vita 1 0.65 to 1 .33 1.00 62 Beech 0.62 to 0.85 73 46 Linden . . . 0.604 37 Birch ...... 0.56 to 0.74 65 41 Locust 0.728 46 Box 0.91 to 1.33 1.12 70 Mahogany. . 0.56 to 1.06 081 51 Cedar. ....... 0.49 to 0.75 0,62 39 Maple 0.57 to 0.79 68 42 Cherry. ..... 0.61 to 0.72 0.66 41 Mulberry. . . 0.56 to 0.90 0,73 46 Chestnut. . . . 0.46 to 0.66 56 35 Oak, Live . . 0.96 to 1 .26 1 11 69 Cork: 0.24 24 15 Oak, White. 0.69 to 0.86 77 48 Cvpress ..... 0.41 to 0.66 0.53 33 Oak, Red . . 0.73 to 0.75 74 46 Dogwood . . . 0.76 0.76 47 Pine, White 0.35 to 0.55 45 28 Ebony 1.13 to 1.33 1.23 76 " Yellow 0.46 to 0.76 61 38 Elm........ 0.55 to 0.78 0.61 38 Poplar 0.38 to 0.58 48 30 Fir 0.48 to 0.70 0.84 to 1 .00 0.59 0.92 37 57 Spruce Sycamore . . 0.40 to 0.50 0.59 to 0.62 0.45 60 28 Gum 37 Hackmatack 0.59 59 37 Teak 0.66 to 0.98 82 51 Hemlock. . . . 0.36 to 0.41 38 24 Walnut 0.50 to 0.67 58 36 Hickory 0.69 to 0.94 0.77 48 Willow .... 0.49 to 0.59 0,54 34 Holly 0.76 0.76 47 174 MATERIALS. Weight and Specific Gravity of Stones, Brick, Cement, etc. Water = 1.00.) Lb. per Cu. Ft. Sp. Gr. 87 100 112 125 135 140 to 150 136 100 112 92 115 120 to 150 120 to 155 72 to 80 90 to 110 250 156 to 172 180 to 196 160 to 170 100 to 120 130 to 150 200 to 220 55 to 57 50 to 60 140 to 185 150 160 to 180 140 to 160 140 to 180 175 90 to 100 104 to 120 72 93 to 113 165 90 to 110 118 to 129 140 to 150 170 to 180 166 to 175 135 to 200 170 to 200 110 to 120 1 39 Brick, Soft 1.6 1.79 " Hard 2 2 16 Fire 2 24 to 2 4 2 18 1 6 1.79 2.8 to 3.2 3.05 to 3.15 " " in barrel Clay 1 .92 to 2.4 1 .92 to 2.48 1.15 to 1.28 1 .44 to 1 .76 4. Glass 2.5 to 2.75 " flint 2.88 to 3.14 2.56 to 2.72 Granite/ 1 6 to 1.92 2.08 to 2.4 3.2 to 3.52 0.88 to 0.92 0.8 to 0.96 2.30 to 2.90 2.4 2.56 to 2.88 2.24 to 2.56 2.24 to 2.88 2.80 1 .44 to 1 .6 1 .67 to 1 .92 Pitch 1.15 1.50 to 1.81 2.64 1 .44 to 1 .76 1.89 to 2.07 2.24 to 2.4 Slate 2.72 to 2.88 2.65 to 2.8 2.16 to 3.4 Trap 2.72 to 3.4 Tile 1 .76 to 1 .92 PROPERTIES OF THE USEFUL METALS. Aluminum, Al. — Atomic weight 27.1. Specific gravity 2.6 to 2.7. The lightest of all the useful metals except magnesium. A soft, ductile, malleable metal, of a white color, approaching silver, but with a bluish cast. Very non-corrosive. Tenacity about one third that of wrought iron. Formerly a rare metal, but since 1890 its production and use have greatly increased on account of the discovery of cheap processes for reducing it from the ore. Melts at 1215° F. For further description see Aluminum, under Strength of Materials , page 357. PROPERTIES OF THE USEFUL METALS. 175 Antimony (Stibium), Sb. — At. wt. 120.2. Sp. gr. 6.7 to 6.8. A brittle metal of a bluish-white color and highly crystalline or laminated structure. Melts at 842° F. Heated in the open air it burns with a bluish-white flame. Its chief use is for the manufacture of certain alloys, as type-metal (antimony 1, lead 4), britannia (antimony 1, tin 9), and various anti-friction metals (see Alloys). Cubical expansion by heat from 32° to 212° F., 0.0070. Specific heat 0.050. Bismuth, Bi. — At. wt. 208.5. Bismuth is of a peculiar light reddish color, highly crystalline, and so brittle that it can readily be pulverized. It melts at 510° F., and boils at about 2300° F. Sp. gr. 9.823 at 54° F., and 10.055 just above the melting-point. Specific heat about 0.0301 at ordinary temperatures. Coefficient of cubical expansion from 32° to 21 2°, 0*.0040. Conductivity for heat about 1/56 and for electricity only about V80 of that of silver. Its tensile strength is about 6400 lbs. per square inch. Bismuth expands in cooling, and Tribe has shown that this expansion does not take place until after solidification. Bismuth is the most diamagnetic element known, a sphere of it being repelled by a magnet. Cadmium, Cd. — At. wt. 112.4. Sp. gr. 8.6 to 8.7. A bluish-white metal, lustrous, with a fibrous fracture. Melts below 500° F. and vola- tilizes at about 680° F. It is used as an ingredient in some fusible alloys with lead, tin, and bismuth. Cubical expansion from 32° to 212° F., 0.0094. Copper, Cu. — At. wt. 63.6. Sp. gr. 8.81 to 8.95. Fuses at about 1930° F. Distinguished from all other metals by its reddish color. Very ductile and malleable, and its tenacity is next to iron. Tensile strength 20,000 to 30,000 lbs. per square inch. Heat conductivity 73.6% of that of silver, and superior to that of other metals. Electric conductivity equal to that of gold and silver. Expansion by heat from 32° to 212° F., 0.0051 of its volume. Specific heat 0.093. (See Copper under Strength of Materials; also Alloys.) Gold (Aurum), Au. — At. wt. 197.2. Sp. gr., when pure and pressed in a die, 19.34. Melts at about 1915° F. The most malleable and duc- tile of all metals. One ounce Troy may be beaten so as to cover 160 sq. ft. of surface. The average thickness of gold-leaf is 1/282000 of an inch, or 100 sq. ft. per ounce. One grain may be drawn into a wire 500 ft. in length. The ductility is destroyed by the presence of 1/2000 part of lead, bismuth, or antimony. Gold is hardened by the addition of silver or of copper. U. S. gold coin is 90 parts gold and 10 parts alloy, which is chiefly copper with a little silver. By jewelers the fineness of gold is expressed in carats, pure gold being 24 carats, three-fourths fine 18 carats, etc. Iridium, Ir. — Iridium is one of the rarer metals. It has a white lustre, resembling that of steel; its hardness is about equal to that of the ruby; in the cold it is quite brittle, but at white heat it is somewhat malleable. It is one of the heaviest of metals, having a specific gravity of 22.38. It is extremely infusible and almost absolutely inoxidizable. For uses of iridium, methods of manufacturing it, etc., see paper by W. L, Dudley on the "Iridium Industry," Trans. A. I. M. E., 1884. Iron (Ferrum),Fe. — At. wt.55.9. Sp.gr.: Cast, 6.85 to 7.48; Wrought, 7.4 to 7.9. Pure iron is extremely infusible, its melting point being above 3000° F., but its fusibility increases with the addition of carbon, cast iron fusing about 2500° F. Conductivity for heat 11.9, and for electricity 12 to 14.8, silver being 100. Expansion in bulk bv heat: cast iron 0.0033, and wrought iron 0.0035, from 32° to 212° F. Specific heat: cast iron 0.1298, wrought iron 0.1138, steel 0.1165. Cast iron exposed to continued heat becomes permanently expanded 1 1/2 to 3 per cent of its length. Grate-bars should therefore be allowed about 4 per cent play. (For other properties see Iron and Steel under Strength of Materials.) Lead (Plumbum), Pb. — At. wt. 206.9. Sp. gr. 11.07 to 11.44 by dif- ferent authorities. Melts at about 625° F., softens and becomes pasty at about 617° F. If broken by a sudden blow when just below the melting-point it is quite brittle and the fracture appears crystalline. Lead is very malleable and ductile, but its tenacity is such that it can be drawn into wire with great difficulty. Tensile strength, 1600 to 2400 lbs. per square inch. Its elasticity is very low, and the metal 176 MATERIALS. flows under very slight strain. Lead dissolves to some extent in pure water, but water containing carbonates or sulphates forms over it a film of insoluble salt which prevents further action. Magnesium, Mg. — At. wt. 24.36. Sp. gr. 1.69 to 1.75. Silver-white, brilliant, malleable, and ductile. It is one of the lightest of metals, weighing only about two thirds as much as aluminum. In the form of filings, wire, or thin ribbons it is highly combustible, burning with a light of dazzling brilliancy, useful for signal-lights and for flash-lights for photographers. It is nearly non-corrosive, a thin film of carbonate of magnesia forming on exposure to damp air, winch protects it from further corrosion. It may be alloyed with aluminum, 5 per cent Mg added to Al giving about as much increase of strength and hardness as 10 per cent of copper. Cubical expansion by heat 0.0083, from 32° to 212° F. Melts at 1200° F. Specific heat 0.25. Manganese, In. — At. wt. 55. Sp. gr. 7 to 8. The pure metal is not used in the arts, but alloys of manganese and iron, called spiegeleisen when containing below 25 per cent of manganese, and ferro-manganese when containing from 25 to 90 per cent, are used in the manufacture of steel. Metallic manganese, when alloyed with iron, oxidizes rapidly in the air, and its function in steel manufacture is to remove the oxygen from the bath of steel whether it exists as oxide of iron or as occluded gas. Mercury (Hydrargyrum), Hg. — At. wt. 199.8. A silver-white metal, liquid at temperatures above — 39° F., and boils at 680° F. Unchange- able as gold, silver, and platinum in the atmosphere at ordinary tem- peratures, but oxidizes to the red oxide when near its boiling-point. Sp. gr.: when liquid 13.58 to 13.59, when frozen 14.4 to 14.5. Easily tarnished by sulphur fumes, also by dust, from which it may be freed by straining through a cloth. No metal except iron or platinum should be allowed to touch mercury. The smallest portions of tin, lead, zinc, and even copper to a less extent, cause it to tarnish and lose its perfect liquidity. Coefficient of cubical expansion from 32° to 212° F. 0.0182; per deg. 0.000101. Nickel, Ni. — At. wt. 58.7. Sp. gr. 8.27 to 8.93. A silvery-white metal with a strong lustre, not tarnishing on exposure to the air. Duc- tile, hard, and as tenacious as iron. It is attracted to the magnet and may be made magnetic like iron. Nickel is very difficult of fusion, melt- ing at about 3000° F. Chiefly used in alloys with copper, as german- silver, nickel-silver, etc., and also in the manufacture of steel to increase its hardness and strength, also for nickel-plating. Cubical expansion from 32° to 212° F., 0.0038. Specific heat 0.109. Platinum, Pt. — At. wt. 194.8. A whitish steel-gray metal, malleable, very ductile, and as unalterable by ordinary agencies as gold. When fused and refined it is as soft as copper. Sp. gr. 21.15. It is fusible only by the oxyhydrogen blowpipe or in strong electric currents. When com- bined with iridium it forms an alloy of great hardness, which has been used for gun-vents and for standard weights and measures. The most important uses of platinum in the arts are for vessels for chemical labo- ratories and manufactories, and for the connecting wires in incandescent electric lamps and for electrical contact points. Cubical expansion from 32° to 212° F., 0.0027, less than that of any other metal except the rare metals, and almost the same as glass. Silver (Argentum), Ag. — At. wt. 107.9. Sp. gr. 10.1 to 11.1, accord- ing to condition and purity. It is the whitest of the metals, very malle- able and ductile, and in hardness intermediate between gold and copper. Melts at about 1750° F. Specific heat 0.056. Cubical expansion from 32° to 212° F., 0.0058. As a conductor of electricity it is equal to copper. As a conductor of heat it is superior to all other metals. Tin (Stannum), Sn. — At. wt. 119. Sp. gr. 7.293. White, lustrous, soft, malleable, of little strength, tenacity about 3500 lbs. per square inch. Fuses at 442° F. Not sensiblv volatile when melted at ordinary heats. Heat conductivity 14.5, electric conductivity 12.4: silver being 100 in each case. Expansion of volume bv heat 0.0069 from 32° to 212° F. Specific heat 0.055. Its chief uses are for coating of sheet-iron (called tin plate) and for making alloys with copper and other metals. MEASURES AND WEIGHTS OF VARIOUS MATERIALS. 177 Zinc, Zn. — At. wt. 65.4. Sp. gr. 7.14. Melts at 780° F. Volatilizes land burns in the air when melted, with bluish-white fumes of zinc oxide, ilt is ductile and malleable, but to a much less extent than copper, and jits tenacity, about 5000 to 6000 lbs. per square inch, is about one tenth that of wrought iron. It is practically non-corrosive in the atmosphere, a thin film of carbonate of zinc forming upon it. Cubical expansion between 32° and 212° F., 0.0088. Specific heat 0.096. Electric conduc- tivity 29, heat conductivity 36, silver being 100. Its principal uses are for coating iron surfaces, called "galvanizing," and for making brass and other alloys. Table Showing the Order of Gold Silver Aluminum Copper Tin Lead Zinc Platinum Iron Ductility. Tenacity. Infusibility Platinum Iron Platinum Silver Copper Iron Iron Aluminum Copper Gold Copper Gold Platinum Silver Silver Aluminum Zinc Aluminum Zinc Gold Zinc Tin Tin Lead Lead Lead Tin MEASURES AND WEIGHTS OF VARIOUS MATERIALS (APPROXIMATE). Brickwork. — Brickwork is estimated by the thousand, and for various thicknesses of wall runs as follows: 8i/4-in. wall, or 1 brick in thickness, 14 bricks per superficial foot. 123/4 " " " 11/2" " " 21 " 17 " " " 2 " " " 28 " 211/2 " " " 21/2 " " " 35 " An ordinary brick measures about 81/4X4 X 2 inches, which is equal to 66 cubic inches, or 26.2 bricks to a cubic foot. The average weight is 41/2 lbs. Fuel. — A bushel of bituminous coal weighs 76 pounds and contains 26S8 cubic inches = 1.554 cubic feet. 29.47 bushels = 1 gross ton. One acre of bituminous coal contains 1600 tons of 2240 pounds per foot of thickness of coal worked. 15 to 25 per cent must be deducted for waste in mining. 41 to 45 eubic feet bituminous coal when broken down = 1 ton, 2240 lbs. 34 to 41 " " anthracite prepared for market. . . =1 ton, 2240 lbs. 123 " " of charcoal =1 ton, 2240 dbs. 70.9 " " "coke = 1 ton, 2240 ibs. 1 cubic foot of anthracite coal = 55 to 66 lbs. 1 " " " bituminous coal = 50 to 55 lbs. 1 " " Cumberland (semi-bituminous) coal =53 lbs. 1 " " Cannel coal = 50.3 lbs. 1 " " Charcoal (hardwood) = 18.5 lbs. 1 " " " (pine) =18 lbs. A bushel of coke weighs 40 pounds (35 to 42 pounds). A bushel of charcoal. — In 1881 the American Charcoal-Iron Work- ers' Association adopted for use in its official publications for the stand- ard bushel of charcoal 2748 cubic inches, or 20 pounds. A ton of char- coal is to be taken at 2000 pounds. This figure of 20 pounds to the bushel was taken as a fair average of different bushels used throughout the country, and it has since been established by law in some States. 178 MATERIALS. Ores, Earths, etc. 13 cubic feet of ordinary gold or silver ore, in mine 20 " " " broken quartz 18 feet of gravel in bank 27 cubic feet of gravel when dry 25 " " " sand . 18 " 27 " 17 " 1 ton = 2000 lbs. ■■ 1 ton = 2000 lbs. . . . =1 ton. =1 ton. = 1 ton.; 1 earth in bank =1 ton. earth when dry =1 ton.; clay = 1 ton. Cement. — Portland, per bbl. net, 376 lbs., per bag, net 94 lbs. Nat ural, per bbl. net, 282 lbs., per bag net 94 lbs. Lime. — A struck bushel 72 to 75 lbs. Grain. — A struck bushel of wheat = 60 lbs.; of corn = 56 lbs.; of i oats = 30 lbs. Salt. — A struck bushel of salt, coarse, Syracuse, N. Y. = 56 lbs.; Turk's Island = 76 to 80 lbs. WEIGHT OF RODS, BARS, PLATES, TUBES, AND SPHERES OF DIFFERENT MATERIALS. Notation: b = breadth, t = thickness, s = side of square, D = ex- ternal diameter, d = internal diameter, all in inches. Sectional areas: of square bars = s 2 ; of flat bars = bt; of round rods = 0.7854 D 2 ; of tubes = 0.7854 (Z> 2 - d 2 ) = 3.1416 (Dt - t 2 ). Volume of 1 foot in length: of square bars = 12s 2 ; of flat bars = 12bt; of round bars = 9.4248D 2 ; of tubes = 9.4248 (£ 2 - d 2 ) = 37.699 (Dt - P), in cu. in. Weight per foot length = volume X weight per cubic inch of mate- rial. Weight of a sphere = diam. 3 X 0.5236 X weight per cubic inch. ® a tH O § ° m °a^ 5^ M Wo § Material. > 6 3 O ^ if g^3 m u^ «w ® -- o a-g .S>5 § O -C£ ^Wf-1 «P£W 13 J- Stfi^ £ & £ & £ tf£ £ £ s 2 X MY 7) 2 X £> 3 X 7.218 7.7 450. 480. 37.5 40. 31/8 31/3 31/8 31/3 .2604 .2779 15^16 1. 2.454 2.618 .1363 Wrought iron .1455 Steel 7.854 489.6 40.8 3.4 3.4 .2833 1.02 2.670 .1484 Copper & Bronze ) (copper and tin) 1 8.855 552. 46. 3.833 3.833 .3195 1.15 3.011 .1673 Brass | 35 zinc J 8.393 523.2 43.6 3.633 3.633 .3029 1.09 2.854 .1586 11.38 2.67 2.62 0.481 709.6 166.5 163.4 30.0 59.1 13.9 13.6 2.5 4.93 1.16 1.13 0.21 4.93 1.16 1.13 0.21 .4106 .0963 .0945 .0174 1.48 0.347 0.34 1-16 3.870 0.908 0.891 0.164 .2150 .0504 .0495 Pine wood, dry. . . . .0091 Weight per cylindrical in., last col.-*- 12. 1 in. long, — coefficient of D 2 in next to SIZES OF IRON AND STEEL BARS. 179 For tubes use the coefficient of D 2 in next to last column, as for rods, and multiply it into (D 2 - d 2 ); or multiply it by 4 (Dt - t 2 ). For hollow spheres use the coefficient of D s in the last column and multiply it into (D 3 - d 3 ). For hexagons multiply the weight of square bars by 0.866 (short diam. of hexagon = side of square). For octagons multiply by 0.8284. COMMERCIAL SIZES OF IRON AND STEEL BARS. Flats. Width. Thickness. Width. Thickness . Width. Thickness. 3/4 1/8 to 5/ 8 17/8 1/2 to 1 1/2 4 1/4 to 2 7/8 1/8 to 3/ 4 2 1/8 to 1 3/ 4 41/2 1/4 to 2 1 1/8 to 15/16 21/4 1/4 to 1 3/ 4 5 1/4 to 2 U/8 1/8 to 1 23/ 8 1/4 to 1 1/8 51/2 1/4 to 2 U/4 1/8 to 1 1/8 21/2 3/16 to 1 3/4 6 1/4 to 2 13/8 1/8 to 1 1/8 25/ 8 1/4 to 1 1/8 61/2 1/4 to 2 U/2 1/8 to 1 l/ 4 23/ 4 1/4 to 1 1/8 7 1/4 to 2 15/8 1/4 to 1 1/4 3 1/4 to 2 71/2 1/4 to 2 13/ 4 3/16 to 1 1/2 31/2 1/4 to 2 Commercial Sizes of Iron and Steel Bars. Rounds: Iron. 1/4 to 13/s in., advancing by 1/16 in.; 13/ 8 in. to 5 in., advancing by l/s in. Steel. 1/4 in. to li/s in., advancing by 1/32 in.; 11/8 in. to 2 in., advancing by Vie in.; 2 in. to 4 in., advancing by i/ 8 in.; 4 to 63/ 4 in., advancing by 1/4 in. Also the following intermediate sizes: 23/64, 2 5/64, 29/ 64 , 31/64, 33/ 64 , 35/ 64 , 39/ 64 , 47/ 64 , 53/^, 55/ 64 , 63/ 64 , \7/ m and 115/ 32 in. Squares: Iron. 5/i 6 to 11/4 in., advancing by Vie in.; 11/4 to 3 in., advancing by Vs in. Steel. 1/4 to 2 in., advancing by Vi6in.; 2 l/s in.; 21/4 to 4 in., advancing by 1/4 in.; 41/2 in.; 5 in. Half rounds: Iron. 7/ m , i/ 2 , 5/ 8 , u/ 16 , 3/ 4i i, n/ 8 , ii/ 4j n/ 2 , 13/4, and 2 in. Steel. 3/ 8 , 25/ 64 , 13/ 32t 7/ 16 , 29/ 64 , 15/ 32 , l/ 2 , 33/04, 17/ 32 , 9/i6, l 9 /32, 5 / 8 , 2 V 32 , 11/16, 23 /32, 3/4, 25/ 32 , 13/ 16 , 27/ 32 , 7/ 8 , 29/ 32 , 15/i 6 , 1, 1 1/ 32 , 1 1/ 8? 1 1/ 4? 1 3/ 8 , 1 l/ 2 , 13/4, 2, 21/2, and 3 in. Weights of half rounds, one half of corresponding rounds. See table, page 180. Ovals: Iron. 1/2 X 1/4, VsXS/ie, 3 / 4 x 3/ 8 , and 7/ 8 x7/i 6 in. Steel. 5/8 X 5/i 6 , I/2 X 3/ 8 , 17/32 X 9/ 32 , 9/i 6 X 3/ 8l 19/ 32 X 9/ 32 , 3/ 4 X 5/i 6 , 3/ 4 X 3/ 8 , 7/ 8 X 5/i 6l 7/8 X 7/i6, 1 X 1/2, and 1 l/s X 9/i6 in. Half Ovals: Iron. 1/2 X Vs, 5 / 8 X5/ 32 , 3/ 4 x3/ie, 7/ 8 X7/ 32) 1 1/2 X 1/2. 13/4X5/8, 17/ 8 X 5/ 8 in. Round Edge Flats: Iron. 1 1/2 X 1/2, l 3 / 4 X5/ 8 , 17/ 8 X5/ 8 in. Steel. 1 X 3/i6, 1 X 1/4, 1 X 5/16, 1 X 3/ 8 , 1 X 7/i6, 1 Vi X 3/ 16 , 1 1/ 4 X l/ 4 , U/4 X 5/ le> H/4X 3/ 8 , H/4X 7/i 6 in.; H/2X 1/4 to H/2X 1 in., advancing by i/i 6 in.; 13/4X1/4 to 13/ 4 x 1 in., advancing by i/i 6 in.; 2X 1/4 to 2 X 1 in., advancing by Vi6 in.; 21/4X 1/4 to 21/4X 1 in., advancing by 1/16 in.; 21/2 X 1/4 to 21/2X 1 in., advancing by i/i 6 in.; 23/ 4 x 1/4 to 23/ 4 x 1 in., advancing by i/iein.; 3 X 1/4 to 3 X 1 in., advancing by Vie in. Bands: Iron. 1/2 toll/s in., advancing by l/s in., 7 to 16 B. W. G.; 11/4 to 5 in.; advancing by 1/4 in., 7 to 16 gauge up to 3 in., 4 to 14 gauge, 31/4 to 5 in. 180 MATERIALS. WEIGHTS OF SQUARE AND ROUND BARS OF WROUGHT IRON IN POUNDS PER LINEAL FOOT. Iron weighing 480 lb. per cubic foot. For steel add 2 per cent. °K A *S«8 ^ «*tfM o •j-SjM ^PQ o O j_ • •s £ 5P «** w m% % ^ffl O °«§ X$ 4> °W O M V CD °«§ °PQ S gQ.S SPe ■ 2Q.S j3 gi-} '53 3,*^ bJ3 c M5 H/16 24.03 18.91 3/8 96.30 75.64 1/16 0.013 0.010 3/4 25.21 19.80 7/16 98.55 77.40 1/8 .052 .041 13/16 26.37 20.71 1/2 100.8 79.19 3/16 .117 .092 7/8 27.55 21.64 •/16 103.1 81.00 1/4 .208 .164 15/16 28.76 22.59 5/8 105.5 82.83 5 /l6 .326 .256 3 30.00 23.56 H/16 107.8 84.69 3/8 .469 .368 1/16 31.26 24.55 3/4 110.2 86.56 7/16 .638 .501 1/8 32.55 25.57 13/16 112.6 88.45 -/2 .833 .654 3/16 33.87 26.60 7/8 115.1 90.36 9/16 1.055 .828 1/4 35.21 27.65 15/16 117.5 92.29 5/8 1.302 1.023 5/16 36.58 28.73 6 120.0 94.25 H/16 1.576 1.237 3/8 37.97 29.82 1/8 125.1 98.22 3/4 1.875 1.473 7/16 39.39 30.94 1/4 130.2 102.3 13/16 2.201 1.728 1/2 40.83 32.07 3 /8 135.5 106.4 7/8 2.552 2.004 9/16 42.30 33.23 1/2 140.8 110.6 15/16 2.930 2.301 5/8 43.80 34.40 5/8 146.3 114.9 1 3.333 2.618 H/16 45.33 35.60 3/4 151.9 119.3 1/16 3.763 2.955 3/4 46.88 36.82 7/8 157.6 123.7 1/8 4.219 3.313 13/16 48.45 38.05 7 163.3 128.3 3/16 4.70! 3.692 7/8 50.05 39.31 1/8 169.2 132.9 1/4 5.208 4.091 15/16 51.68 40.59 1/4 175.2 137.6 5/16 5.742 4.510 4 53.33 41.89 3/8 181.3 142.4 3/8 6.302 4.950 Vl6 55.01 43.21 1/2 187.5 147.3 7/16 6.888 5.410 1/8 56.72 44.55 5/8 193.8 152.2 1/2 7.500 5.890 3/16 58.45 45.91 3/4 200.2 157.2 9/16 8.138 6.392 1/4 60.21 47.29 7/8 206.7 162.4 5/8 8.802 6.913 5/16 61.99 48.69 8 213.3 167.6 H/16 9.492 7.455 3/8 63.80 50.11 1/4 226.9 178.2 3/4 10.21 8.018 7/16 65.64 51.55 1/2 240.8 189.2 13/16 10.95 8.601 1/2 67.50 53.01 3/4 255.2 200.4 7/8 11.72 9.204 9/16 69.39 54.50 9 270.0 212.1 15/16 12.51 9.828 5/8 71.30 56.00 1/4 285.2 224.0 2 13.33 10.47 11/16 73.24 57.52 1/2 300.8 236.3 1/16 14.18 11.14 3/4 75.21 59.07 3/4 316.9 248.9 1/8 15.05 11.82 13/16 77.20 60.63 10 333.3 261.8 3 /l6 15.95 12.53 7/8 79.22 62.22 1/4 350.2 275.1 1/4 16.88 13.25 15/16 81.26 63.82 1/2 367.5 288.6 5/16 17.83 14.00 5 83.33 65.45 3/4 385.2 302.5 3/8 18.80 14.77 Vl6 85.43 67.10 11 403.3 3168 7/16 19.80 15.55 1/8 87.55 68.76 1/4 421.9 331.3 1/2 20.83 16.36 3/16 89.70 70.45 1/2 440.8 346.2 9/16 21.89 17.19 1/4 91.88 72.16 3/4 460.2 361.4 5/8 22.97 18.04 5/16 94.08 73.89 12 480. 377. WEIGHT OF IRON AND STEEL SHEETS. 181 WEIGHT OF IRON AND STEEL SHEETS. Weights in Pounds per Square Foot. (For weights by the Decimal Gauge, see page 33.) Thickness by Birmingham Gauge. U.S. Standard Gauge, 1893. p. 32.) (See ' No", of Gauge. Thick- ness in Inches. Iron. Steel. No. of Gauge. Thick- ness, In. (Approx.) Iron. Steel. 0000 0.454 18.16 18.52 0000000 0.5 20. 20.40 000 .425 17.00 17.34 000000 0.4688 18.75 19.125 00 .38 15.20 15.50 00000 0.4375 17.50 17.85 .34 13.60 13.87 0000 0.4063 16.25 16.575 1 .3 12.00 12.24 000 0.375 15. 15.30 2 .284 11.36 11.59 00 0.3438 13.75 14.025 3 .259 10.36 10.57 0.3125 12.50 12.75 4 .238 * 9.52 9.71 1 0.2813 11.25 11.475 5 .22 8.80 8.98 2 0.2655 10.625 10.837 6 .203 8.12 8.28 3 0.25 10. 10.20 7 .18 7.20 7.34 4 0.2344 9.375 9.562 8 .165 6.60 6.73 5 0.2188 8.75 8.925 9 .148 5.92 6.04 6 0.2031 8.125 8.287 10 .134 5.36 5.47 7 0.1875 7.5 7.65 11 .12 4.80 4.90 8 0.1719 6.875 7.012 12 .109 4.36 4.45 9 0.1563 6.25 6.375 13 .095 3.80 3.88 10 0.1405 5.625 5.737 14 .083 3.32 3.39 11 0.125 5. 5.10 15 .072 2.88 2.94 12 0.1094 4.375 4.462 16 .065 2.60 2.65 13 0.0938 3.75 3.825 17 .058 2.32 2.37 14 0.0781 3.125 3.187 18 .049 1.96 2.00 15 0.0703 2.8125 2.869 19 .042 1.68 1.71 16 0.0625 2.5 2.55 20 .035 1.40 1.43 17 0.0563 2.25 2.295 21 .032 1.28 1.31 18 0.05 2. 2.04 22 .028 1.12 1.14 19 0.0438 1.75 1.785 23 .025 1.00 1.02 20 0.0375 1.50 1.53 24 .022 .88 .898 21 0.0344 1.375 1.402 25 .02 .80 .816 22 0.0312 1.25 1.275 26 .018 .72 .734 23 0.0281 1.125 1.147 27 .016 .64 .653 24 0.025 1. 1.02 28 .014 .56 .571 25 0.0219 0.875 0.892 29 .013 .52 .530 26 0.0188 0.75 0.765 30 .012 .48 .490 27 0.0172 0.6875 0.701 31 .01 .40 .408 28 0.0156 0.625 0.637 32 .009 .36 .367 29 0.0141 0.5625 0.574 33 .008 .32 .326 30 0.0125 0.5 0.51 34 .007 .28 .286 31 0.0109 0.4375 0.446 35 .005 .20 .204 32 0.0102 0.40625 0.414 36 .004 .16 .163 33 0.0094 0.375 0.382 34 0.0086 0.34375 0.351 35 0.0078 0.3125 0.319 36 0.0070 0.28125 0.287 37 0.0066 0.26562 0.271 38 0.0063 0.25 0.255 Specific gravity Weight per cubic foot . Iron. Steel. 7.7 7.854 480. 489.6 0.2778 0.2833 As there are many gauges in use differing from each other, and even the thicknesses of a certain specified gauge, as the Birmingham , are not assumed the same by all manufacturers, orders for sheets and wires should always state the weight per square foot, or the thickness in thousandths of an inch. 182 MATERIALS. -oooeooc > oo ao oo at -©OooOrNiOm^frc^cN — OOoOIn niOlNOOOi© — CNcON"U" <*i vO © "* oo — mo q m_ in tj- co co cn — n id in oo' d o — co PnO in in oo oo © — Nodofo.ts oj CN CN CN CN CN CN CN n cn cn cn cn to n oo — N- in o c* toto^r n d id In OOOvO aq- ootomooOt<- to. o iq cn aq in — r'm'm'vdvdi cn in oo — in oo — n- in o to ■■o © to iO oo cn m aq — in oo_ — "T in o to -© © <-> — ' — cn cn cn co' to' to' T ' ^f " N" m i m" m" m" od iO iO in in r> oo oo oo oo oo oo o ©' lOcoiooN-OootNoo-^-OoOrooim — in to Oi m — iNtoOoin — in co oo in — r, .. , cn in in o to in oo o to iO oo — to iO c> — N- iO oo cn N - in oo coi^ in in o cn in oq o co ' — ' — *-' — ' cm' cn cn cn ico' to' co' co' -* ' N - 't' N" in'min'moo lOooiNtNiNrNoooo coin m co o — cNto^rmioiNooooooo — cNtoco^J-mooiNtNooooo — NcQjjjjin^.^ CNN-iOOOOCNN-iOOOOtNinrNOi — CO in rN Oi — co m IN O -CN ^ oO oq O CN ■* oO ' — — ' — ' — ' — ' cn cn cn cn cn co to to co co ^' ^' ^' ^' in in in in' in od od id oo' WEIGHTS OF FLAT WROUGHT IRON. 183 « oooooooooooooooooooooooo in © «n © in O In © m O m o .' o' cn m' r>." o eN m' r--.' ©' in o m' ©' m o in o ^^X — — — eNvNvNCNencnenen^r^-mmvovOt^t^oo 3 2.29 4.58 6.88 9.17 11.46 13.75 16.04 18.33 20.63 22.92 25.21 27.50 29.79 32.08 34.38 36.67 41.25 45.83 50.42 55.00 59.58 64.17 68.75 73.33 b 2.08 4.17 6.25 8.33 10.42 12.50 14.58 16.67 18.75 20.83 22.92 25.00 27.08 29.17 31.25 33.33 37.50 41.67 45.83 50.00 54.17 58.33 62.50 66.67 05 1.88 3.75 5.63 7.50 9.38 11.25 13.13 15.00 16.88 18.75 20.63 22.50 24.38 26.25 28.13 30.00 33.75 37.50 41.25 45.00 48.75 52.50 56.25 60.00 So 1.77 3.54 5.31 7.08 8.85 10.63 12.40 14.17 15.94 17.71 19.48 21.25 23.02 24.79 26.56 28.33 31.88 35.42 33.96 42.50 46.04 49.58 53.13 56.67 00 1.67 3.33 5.00 6.67 8.33 10.00 11.67 13.33 15.00 16.67 18.33 20.00 21.67 23.33 25.00 26.67 30.00 33.33 36.67 40.00 43.33 46.67 50.00 53.33 r« 1.56 3.13 4.69 6.25 7.81 9.38 10.94 12.50 14.06 15.63 17.19 18.75 20.31 21.88 23.44 25.00 28.13 31.25 34.38 37.50 40.63 43.75 46.88 50.00 r» 1.46 2.92 4.38 5.83 7.29 8.75 10.21 11.67 13.13 14.58 16.04 17.50 18.96 20.42 21.88 23.33 26.25 29.17 32.08 35.00 37.92 40.83 43.75 46.67 CO 1.41 2.81 4.22 5.63 7.03 8.44 9.84 11.25 12.66 14.06 15.47 16.88 18.28 19.69 21.09 22.50 25.31 28.13 30.94 33.75 36.56 39.38 42.19 45.00 CO 1.35 2.71 4.06 5.42 6.77 8.13 9.48 10.83 12.19 13.54 14.90 16.25 17.60 18.96 20.31 21.67 24.38 27.08 29.79 32.50 35.21 37.92 40.63 43.33 CO 1.30 2.60 3.91 5.21 6.51 7.81 9.11 10.42 11.72 13.02 14.32 15.63 16.93 18.23 19.53 20.83 23.44 26.04 28.65 31.25 33.85 36.46 39.06 41.67 b 1.25 2.50 3.75 5.00 6.25 7.50 8.75 10.00 11.25 12.50 13.75 15.00 16.25 17.50 18.75 20.00 22.50 25.00 27.50 30.00 32.50 35.00 37.50 40.00 w 1.20 2.40 3.59 4.79 5.99 7.19 8.39 9.58 10.78 11.98 13.18 14.38 15.57 16.77 17.97 19.17 21.56 23.96 26.35 28.75 31.15 33.54 35.94 38.33 »0 1.15 2.29 3.44 4.58 5.73 6.88 8.02 9.17 10.31 11.46 12.60 13.75 14.90 16.04 17.19 18.33 20.63 22.92 25.21 27.50 29.79 32.08 34.38 36.67 10 1.09 2.19 3.28 4.38 5.47 6.56 7.66 8.75 9.84 10.94 12.03 13.13 14.22 15.31 16.41 17.50 19.69 21.88 24.06 26.25 28.44 30.63 32.81 35.00 W5 1.04 2.08 3.13 4.17 5.21 6.25 7.29 8.33 9.38 10.42 11.46 12.50 13.54 14.58 15.63 16.67 18.75 20.83 22.92 25.00 27.08 29.17 31.25 33.33 i! 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Box. 112 155 112 91 112 84 112 91 112 94 112 95 124 103 120 103 112 105 112 110 112 in 112 127 For weight per box of other than 100-lb. plates, multiply by the Igures in the fourth line of the two upper tables, and divide by 100. Ihus for IX plates 20 X 28 in., 200 X 135 -*- 100 = 270. I Tin Plates are made of soft sheet steel coated with tin. The words [charcoal" and "coke" plates are trade terms retained from the time 188 MATERIALS. when high-grade tin plates were made from charcoal iron and lower grade from coke iron (sheet iron made with coke as fuel). The terms are now used to distinguisli the percentage of tin coating, and the finish. Coke plates, with light coating, are used for cans. Charcoal plates are designated by letters A to AAAAA, the latter having the heaviest coating and the highest polish. Plates lighter than 65-lb. per base box (14 X 20 in., 112 plates) are called taggers tin. Terne Plates, or Roofing Tin, are coated with an alloy of tin and lead. In the "U. S. Eagle, N.M." brand the alloy is 32% tin, 68% lead. The weight per 112 sheets of this brand before and after coating is as follows: IC 14 X 20 IC 20 X 28 IX 14 X 20 IX 20 X 28 . Black plates 95 to 100 lb. 190 to 200 lb. 125 to 130 lb. 250 to 260 lb.. After coating 115 to 120 230 to 240 145 to 150 290 to 300 Long terne sheets are made in gauges, Nos. 20 to 30, from 20 to 40 in wide and up to 120 in. long. Continuous roofing tin, 10, 14, 20 and 28 in wide, is made from terne coated sheets 72, 84 and 96 in. long, single lock seam and soldered. A box of 112 sheets 14 X 20 in. will cover approximately 192 sq. ft. of roof, flat seam, or 583 sheets 1000 sq. ft. For standing seam roofing a sheet 20 X 28 in. will cover 475 sq. in., or 303 sheets 1000 sq. ft. A box of 112 sheets 20 X 28 in. will cover approximately 370 sq. ft. The common sizes of tin plates are 10 X 14 in. and multiples of that measure. The sizes most generally used are 14 X 20 and 20 X 28 in. Specifications for Tin and Terne Plate. (Penna. R.R. Co., 1903.) Material Desired. Tin Plate. No. I Terne. No. 2 Terne, Pure tin 0.023 lb. 0.496 " 0.625 " 0.716 " 0.808 " 0.900 " 26 tin, 74 lead 0.46 1b. 0.519 " 0.648 " 0.739 " 0.831 " 0.923 " 16tin,841eat 0.023 lb. 0.496 " 0.625 " 0.716 " 0.808 " 0.900 " Amount of coating per sq. ft Weight per sq. ft. of — Grade IC Grade IX Grade IXX Grade IXX Grade IXXX Will be r ejected if less than Amount of coating per sq. ft Weight per sq. ft. of — Grade IC 0.0183 1b. 0.468 " 0.590 " 0.676 " 0.763 " 0.850 " 0.0413 1b. 0.490 ** 0.612 " 0.699 " 0.787 " 0.874 " 0.0183 1b. 0.468 " 0.590 " 0.676 " 0.763 " 0.850 " j Grade IX Grade IXX Grade IXXX Grade IXXXX Each sheet in a shipment of tin or terne plate must (1) be cut as near! exact to size ordered as possible; (2) must be rectangular and flat and frel from flaws; (3) must double seam successfully under reasonable treatmen a (4) must show a smooth edge with no sign of fracture when bent through an angle of 180 degrees and flattened down with a wooden mallet; («'! must be so nearly like every other sheet in the shipment, both in thickne and in uniformity and amount of coating, that no difficulty will arise il the shops, due to varying thickness of sheets. • SIZE AND WEIGHT OF ROOFING MATERIALS. 189 Number and superficial area of slate required for one square of roof. (1 square = 100 square feet.) Size, Inches. Num- ber per Square. Area in Sq. Ft. Size, Inches. Num- ber per Square. Area in Sq.Ft. Size, Inches. Num- ber per Square. Area in Sq. Ft. 6x12 7x12 8x12 9x12 7x14 8x14 9x14 10x14 8x16 533 457 400 355 374 327 291 261 277 267 "254" "246" 9x16 10x16 9x18 10x18 12x18 10x20 11x20 12x20 14x20 246 221 213 192 160 169 154 141 121 "240" "240" 235 16x20 12x22 14x22 12x24 14x24 16x24 14x26 16x26 137 126 108 114 98 86 89 78 23 T ' " "228" "225" As slate is usually laid, the number of square feet of roof covered by one slate can be obtained from the following formula: width X (length - 3 inches) ,, , . . , . ■ . , ■ ^r = the number of square feet of roof covered. Weight of slate of various lengths and thicknesses required for one square of roof: based on the number of slate required for one square of roof, taking the weight of a cubic foot of slate at 175 pounds. Length Weight in Pounds per Square for the Thickness. Inches. 1/8 In. 3/ieIn. 1/4 In. 3/8 In. 1/2 In. 5/8 In. 3/ 4 In. lln. 12 483 724 967 1450 1936 2419 2902 3872 14 460 688 920 1379 1842 2301 2760 3683 16 445 667 890 1336 1784 2229 2670 3567 18 434 650 869 1303 1740 2174 2607 3480 20 425 637 851 1276 1704 2129 2553 3408 22 418 626 836 1254 1675 2093 2508 3350 24 412 617 825 1238 1653 2066 2478 3306 26 407 610 815 1222 1631 2039 2445 3263 Pine Shingles. Number and weight of shingles required to cover one square of roof: [nches exposed to weather Number of shingles per square of roof Weight of shingles on one square, pound. . . . 41/2 51/2 655 157 600 144 The number of shingles per square is for common gable-roofs, nip-roofs add five per cent to these figures. 190 MATERIALS. Skylight Glass. The weights of various sizes and thicknesses of fluted or rough plate- glass required for one square of roof. Dimensions in Inches. Thickness in Inches. Area in Square Feet. Weight in Lbs. per Square of Roof. I2x 48 15 x 60 20x100 94x156 3/16 V4 3/8 1/2 3.997 6.246 13.880 101.768 250 350 500 700 In the above table no allowance is made for lap. If ordinary window-glass is used, single thick glass (about Vie inch) will weigh about 82 lb. per square, and double thick glass (about Vs inch) will weigh about 164 lb. per square, no allowance being made for lap. A box of ordinary window-glass contains as nearly 50 square feet as the size of the panes will admit of. Panes of any size are made to order by the manufacturers, but a great variety of sizes are usually kept in stock, ranging from 6X8 inches to 36 X 60 inches. APPROXIMATE WEIGHT OF MATERIALS FOR ROOFS. American Sheet and Tin Plate Co. Corrugated galvanized iron, No. 20, unboarded Copper, 16 oz. standing seam. Felt and asphalt, without sheathing. ..... Glass, 1/8 in. thick Hemlock sheathing, 1 in. thick. Lead, about 1/8 in. thick Lath and plaster ceiling (ordinary) Mackite, 1 in. thick, with plaster Neponset roofing, felt, 2 layers Spruce sheathing, 1 in. thick Slate, 3/ig in. thick, 3 in. double lap Slate, 1/8 in. thick, 3 in. double lap Shingles, 6 in. X 18 in., 1/3 to weather Skylight of glass, 3/jg to 1/2 in., inc. frame Slag roof, 4-ply Terne plate, IC, without sheathing Terne plate, IX, without sheathing Tiles (plain), 10 l/ 2 in. X 6 1/4 in. X 5/ 8 - 51/4U1. to weather . Tiles (Spanish) Hl/2 in. X 1 1/ 2 in. - 71/4 in. to weather White pine sheathing, 1 in. thick Yellow pine sheathing, I in. thick Average Weight, Lb. per Sq. Ft. 21/4 U/4 2 13/4 2 6 to 8 6 to 8 10 1/2 21/2 63/ 4 41/2 2 4 to 10 4 1/2 18 5/8 8 1/2 21/2 WEIGHT OF CAST-IRON PIPES OR COLUMNS. 191 WEIGHT OF CAST-IRON PIPES OR COLUMNS. In Pounds per Lineal Foot. Cast iron = 450 lbs. per cubic foot. Jo.re. Thick. of Metal. Weight per Foot. Bore. Thick. of Metal. Weight per Foot. Bore. Thick. of Metal. Weight per Foot. Ins. Ins. Lbs. Ins. Ins. Lbs. Ins. Ins. Lbs. 3 3 /8 12.4 10 3/4 79.2 22 3/4 167.5 1/2 17.2 10 1/ 2 1/2 54.0 7/8 196.5 5/8 22.2 5/8 68.2 23 3/4 174.9 3 1/2 3/8 14.3 3/4 82.8 7/8 205.1 1/2 19.6 11 1/2 56.5 235.6 5/8 25.3 5/8 71.3 24 3/4 182.2 4 3/8 16.1 3/4 86.5 7/8 213.7 1/2 22.1 111/2 1/2 58.9 245.4 5/8 28.4 5/S 74.4 25 3/4 189.6 41/2 3/8 18.0 3/4 90.2 7/8 222.3 1/2 24.5 12 1/2 61.4 255.3 5/8 31.5 5/8 77.5 26 3/4 197.0 3/8 19.8 3/4 93.9 7/8 230.9 1 • 1/2 27.0 121/2 1/2 63.8 265.1 5/8 34.4 5/8 80.5 27 3/4 204.3 51/2 3/8 21.6 3/4 97.6 7/8 239.4 1/2 29.4 13 1/2 66.3 274.9 5/8 37.6 5/8 83.6 28 3/4 211.7 6 3/8 23.5 3/4 101.2 7/8 248.1 1/2 31.9 14 1/2 71.2 284.7 5/8 40.7 5/8 89.7 29 3/4 219.1 61/2 3/8 25.3 3/4 108.6 7/8 256.6 1/2 34.4 15 5/8 95.9 294.5 5/8 43.7 3/4 116.0 30 7/8 265.2 7 3/8 27.2 7/8 136.4 304.3 1/2 36.8 16 5/8 102.0 U/8 343.7 5/8 46.8 3/4 123.3 31 7/8 273.8 71/2 3/8 29.0 7/8 145.0 314.2 1/2 39.3 17 5/8 108.2 U/8 354.8 5/8 49.9 3/4 130.7 32 7/8 282.4 3 3/8 30.8 7/8 153.6 324.0 1/2 41.7 18 5/8 114.3 11/8 365.8 5/8 52.9 3/ 4 138.1 33 7/8 291.0 51/2 1/2 44.2 7/8 162.1 333.8 5/8 56.0 19 5/8 120.4 U/8 376.9 3/4 68.1 3/4 145.4 34 7/8 299.6 ;> 1/2 46.6 7/8 170.7 343.7 5/8 59.1 20 5/8 126.6 U/8 388.0 3/4 71.8 ?/4 152.8 35 7/8 308.1 ! 'V2 1/2 49.1 7/8 179.3 353.4 5/8 62.1 21 5/8 132.7 U/8 399.0 3/4 75.5 3/4 160.1 36 7/8 316.6 il 1/2 51.5 7/8 187.9 363.1 5/8 65.2 22 5/8 138.8 U/8 410.0 The weight of the two flanges may be reckoned = weight of one foot. 192 MATERIALS. STANDARD THICKNESSES AND WEIGHTS OF CAST-IRON PIPE. (U. S. Cast-iron Pipe & Fd' y Co., 1908.) Class A. 100 ft. Head. 43 lb. Pressure. Class B. 200 ft. Head. 86 lb. Pressure. side Diam. Ins. Thick- ness, Ins. Wt. per Thick- ness, Ins. Wt. per Ft. L'gth. Ft. L'gth. 3 0.39 .42 .44 .46 .50 .54 .57 .60 .64 .67 .76 .88 .99 1.10 1.26 1.35 1.39 1.62 1.72 14.5 20.0 30.8 42.9 57.1 72.5 89.6 108.3 129.2 150.0 204.2 291.7 391.7 512.5 666.7 800.0 916.7 1283.4 1633.4 175 240 370 515 685 870 1075 1300 1550 1-800 2450 3500 4700 6150 8000 9600 11000 15400 19600 0.42 .45 .48 .51 .57 .62 .66 .70 .75 .80 .89 1.03 1.15 1.28 1.42 1.55 1.67 1.95 2.22 16.2 21.7 33.3 47.5 63.8 82.1 102.5 125.0. 150.0 175.0 233.3 333.3 454.2 591.7 750.0 933.3 1104.2 1545.8 2104.2 194 260 400 570 765 985 4 6... 8 10 12 14 1230 16.. . 1500 18 .. 1800 20.... 2100 i 24.... *. 2800 30 4000 36 5450 42 7100 48 9000 54 11200 60 13250 , 72 18550 84 25250 Class C. 300 ft. Head. 130 lb. Pressure. Class D. 400 ft. Head. 173 lb. Pressure. sideDiam. Ins. Thick- ness, Ins Wt. per Thick- ness, Ins. Wt. per Ft. L'gth. Ft. L'gth. 3 0.45 .48 .51 .56 .62 .68 .74 .80 .87 .92 1.04 1.20 1.36 1.54 1.71 1.90 2.00 2.39 17.1 23.3 35.8 52.1 70.8 91.7 116.7 143.8 175.0 208.3 279.2 400.0 545.8 716.7 908.3 1141.7 1341.7 1904.2 205 280 430 625 850 1100 1400 1725 2100 2500 3350 4800 6550 8600 10900 13700 16100 22850 0.48 .52 .55 .60 .68 .75 .82 .89 .96 1.03 1.16 1.37 1.58 1.78 1.96 2.23 2.38 18.0 25.0 38.3 55.8 76.7 100.0 129.2 158.3 191.7 229.2 306.7 450.0 625.0 825.0 1050.0 1341.7 1583.3 216 l 4 300 1 6 460 \ 8 670 lit 10 920 1 12 1200 14 . . 1550 16... 1900 18 2300 20 2750 24 3680 1 30 5400 1 36 7500 42 9900 48 12600 54 ... 16100 60 72 19000 84 ::: 1 The above w sockets; propor eights ar tionate al i per leng owance t( th to lay ) be made 12 feet, i for any v ncluding ariation. 1 i THICKNESS OF CAST-IRON WATER-PIPES. 193 Standard Thicknesses and Weights of Cast-iron Pipe. FOR FIRE-LINES AND OTHER HIGH-PRESSURE SERVICE. (U. S. Cast-Iron Pipe & Fd'y Co., 1908.) i d Class E. Class F. Class G. Class H. 500 ft. Head. 600 ft. Head. 700 ft. Head. 800 ft iit-i.l •3 s 217 1b. 260 lb. 304 lb. 347 lb. •'- c Wt. per v a Wt. per v C Wt. per Jk c ' Wt. per $1 IS r f rn OB z ' IS £ is •/■ Ft. L'gth Ft. L'gth Ft. L'gth Ft. L'gth c C c i 6 n 5,s 41.7 500 61 43.3 520 65 47.1 565 69 49.6 595 8 66 61.7 740 71 65.7 790 75 70.8 850 80 75.0 900 J 10 74 86.3 1035 80 92.1 1105 86 100.9 1210 .92 106.7 1280 12 87 113.8 1365 89 122.1 1465 97 135.4 1625 1 04 143.8 1725 14 Q0 145.0 1740 99 157.5 1890 1 07 174.2 2090 1 16 186.7 2240 16 98 179. i 2155 1 08 195.4 2345 1 18 219.2 2620 1 7.7 232.5 2790 18 1 07 220.4 2645 1 17 238.4 •2860 1 78 267.1 3205 1 39 286.7 3440 20 1 15 263.0 3155 1 27 286.3 3435 1 39 320.8 3850 1 51 344.6 4135 24 1 31 359.6 4315 1 45 392.9 4715 30 1 55 521.7 6260 1 73 585.4 7025 36 1.80 725.0 8700 2.02 820.0 9840 The above weights are per length to lay 12 feet, including standard iockets; proportionate allowance to be made for any variation. Weight of Underground Pipes. (Adopted by the Natl. Fire Pro- action Association, 1905). Weights are not to be less than those specified when the normal pressures do not exceed 125 lbs. per sq. in. When the lormal pressures are in excess of 125 lbs. heavier pipes should be used. The weights given include sockets. Pipe, ins Weights per foot, lbs 6 8 10 12 14 16 32 48 67 87 109 133 THICKNESS OF CAST-IRON WATER-PIPES. P. H. Baermann, in a paper read before the Engineers' Club of Phila- ielphia in 1882, gave twenty different formulas for determining the thick- iess of cast-iron pipes under pressure. The formulas are of three classes: 1. Depending upon the diameter only. 2. Those depending upon the diameter and head, and which add a con- stant. 3. Those depending upon the diameter and head, contain an additive or subtractive term depending upon the diameter, and add a constant. I The more modern formulas are of the third class, and are as follows: .! = 0.00008/id + O.Old + 0.36 Shedd, No. 1. = 0.00006/id + 0.0133d + 0.296 Warren Foundry, No. 2. ; = 0.000058/id + 0.0152d -I- 0.312 Francis, No. 3. = 0.000048/id + 0.013d + 0.32 . Dupuit, - No. 4. ! = 0.00004/wZ + 0.1 ^d + 0.15 Box, No. 5. ! = 0.000135/id + 0.4 - O.OOlld Whitman, No. 6. J = 0.00006(ft + 230)d + 0.333 - 0.0033d Fanning, No. 7. ! = 0.00015ftd 4- 0.25 - 0.0052d Meggs, No. 8. 194 MATERIALS. In which t - thickness in inches, A = head in feet, d = diameter in inches. For ft = 100 ft., and d = 10 in., formulae Nos. 1 to 7 inclusive give to from 0.49 to 0.54 in., but No. 8 gives only 0.35 in. Fanning's formula, now (1908) in most common use, gives 0.50 in. Rankine (Civil Engineering," p. 72-1) says: "Cast-iron pipes should be made of a soft and tough quality of iron. Great attention should be paid to molding them correctly, so that the thickness may be exactly uniform all round. Each pipe should be tested for air-bubbles and flaws by ring- ing it with a hammer, and for strength by exposing it to double the intended greatest working pressure." The rule for computing the thick- ness of a pipe to resist a given working pressure is t = rp/f, where r is the radius in inches, p the pressure in pounds per square inch, and / the tensile strength of the iron per square inch. When f = 18,000, and a factor of safety of 5 is used, the above expressed in terms of d and hi becomes t = 0.5d X 0.433ft ■*- 3600 = 0.00006dft. "There are limitations, however, arising from difficulties in casting, and by the strain produced by shocks, which cause the thickness to be made greater than that given by the above formula." (See also Bursting Strength of Cast-iron Cylinders, under "Cast Iron.") The most common defect of cast-iron pipes is due to the "shifting oi the core," which causes one side of the pipe to be thinner than the other. Unless the pipe is made of very soft iron the thin side is apt to be chilled in casting, causing it to become brittle and it may contain blow-holes and "cold-shots." This defect should be guarded against by inspection oi every pipe for uniformity of thickness. Safe Pressures and Equivalent Heads of Water for Cast-iron Pipe of Different Sizes and Thicknesses. (Calculated by F. H. Lewis, from Fanning's Formula.) Size of Pipe. 4" 6" 8" 10" 12" 14" 16" 18" 20" Thickness. *3 i-3 3 3 h! 3 1 Hi J d Uh Uh Uh ft ft ft ft Uh Uh a d d d d d d ^ d 5 d TS — —■ — — -) ft 49 a; 112 ft 18 O ft 42 CD ft X 9 ft 03 CD ft 0^ ft ft 8) ft CD 7/16 112 258 l/ 2 ........ 224 516 124 74 171 44 101 24 55 9/16 336 774 199 458 130 300 89 205 62 143 42 97 5/8 774 631 186 4?:-) 13?, 304 99 228 74 1 70 56 129 41 95 ll/l 6 177 224 516 137 174 212 249 316 401 488 574 106 138 170 202 234 266 316 392 465 538 612 84 112 140 168 196 224 194 258 323 387 452 516 66 91 116 141 166 191 216 152 210 267 325 382 440 497 51 74 96 119 14! 164 209 256 lit 17( 221 27^ 32! 37c 481 58< 3/ 4 13/ 16 7 /8 15 /l6- • • • 1 1 l/ 8 ' Vi THICKNESS OF CAST-IRON WATER-PIPES. 195 Safe Pressures, etc., for Cast-iron Pipe. — (Continued.) Size of Pipe. 22" 24" 27" 30" 33" 36" 42" 48" 60" Thickness. ja h! hi HH h! ja h1 ,3 Hi ja Hi U^ l*t l=q Ti Uh ^ (^ m Uh [hh ■~ Uh rt fl C fl (3 3 a 3 3 " T5 T5 — — TJ «( rt rt Ph 40 a 92 Ph 30 69 Ph 19 64 Ph W Ph a Ph W Ph- a Ph a Ph a H/16 3/4 60 138 49 113 36 83 24 55 13/16 80 184 68 157 52 120 39 90 7/8 101 233 86 198 69 159 54 124 42 97 32 74 15/16 121 279 105 14 ! 85 196 69 159 55 127 44 101 1 142 187, 327 419 124 161 286 371 102 135 235 311 84 114 194 263 69 96 159 221 57 82 131 189 38 59 88 136 24 43 55 99 11/8 1 1/4 224 516 199 458 169 389 144 12 124 16 107 247 81 187 62 143 34 78 13/ 8 237 "746 202 465 174 401 151 .348 132 304 103 237 81 187 49 113 1 l/ 2 236 544 204 234 470 538 178 205 733 410 472 537 157 182 ?07 3*2 4.9 477 124 145 167 286 334 385 99 Ufa 136 228 :\ 313 64 79 94 147 1 5/ 8 18"? 13/ 4 ?17 1 7/ 8 188 433 155 357 100 ?51 2 710 484 174 40! 174 ^86 2 1/8 21/4 21/2 193 ^45 no 3?n ?1? 488 |S4 355 184 474 2 3/ 4 214 48? Note. — The absolute safe static pressure which may be put upon pipe is given by the formula P = 2TS/5D, in which formula P is the pressure per square inch; T, the thickness of the shell; S, the ultimate strength per square inch of the metal in tension; and D, the inside diameter of the pipe. In the tables *S is taken as 18,000 pounds per square inch, with a working strain of one- fifth this amount or 3600 pounds per square inch. The formula for the absolute safe static pressure then is: P = 7200/D. It is, however, usual to allow for "water-ram" by increasing the thickness enough to provide for 100 pounds additional static pressure, and, to insure suffi- cient metal for good casting and for wear and tear, a further increase equal to 0.333 (1 - 0.01 D). The expression for the thickness then becomes (P + 100)P + 0.333 - 0.333 (1 100. 7200 and for safe working pressure p = ?f°(r- The additional section provided as above represents an increased value under static pressure for the different sizes of pipe as follows (see table in margin). So that to test the pipes up to one-fifth of the ultimate strength of the material, the pressures in the marginal table should be added to the pressure-values given in the table above. Size of Lbs. Pipe. 4" 676 6 476 8 346 10 316 12 276 14 248 16 226 18 209 20 196 22 185 24 176 27 165 30 156 33 149 36 143 42 133 48 126 60 116 196 MATERIALS. / CAST-IRON PIPE-FITTINGS. Approximate Weights (The Massilon Iron & Steel Co.). m 0) Hi m Ol o> g rg P 4) A o a o 03 -g a e 1 o H O H M D H Q H 3x3 85 65 14x14 665 525 20x12 900 800 36x36 4160 3490 4x4 115 90 14x10 530 445 20x8 730 665 36x30 3475 3010 4x3 105 85 14x6 390 350 20x3 565 545 36x24 2920 2585 6x6 165 130 14x3 330 310 24x24 1800 1565 36x20 2550 2315 6x3 125 105 16x16 810- 735 24x18 1480 1280 36x18 2370 2175 8x8 290 230 16x12 715 615 24x14 1215 1085 36x16 2240 2070 8x6 230 195 16x8 585 520 24x10 1035 945 36x14 2060 1930 8x4 205 175 16x3 415 395 24x6 840 800 36x12 1940 1835 8x3 185 165 18x18 1055 860 24x3 725 705 36x10 1810 1730 10x10 380 300 18x14 865 735 30x30 2850 2415 36x8 1700 1635 10x6 280 240 18x10 695 610 30x20 2020 1790 36x6 1555 1515 10x3 225 205 18x6 550 510 30x16 1755 1585 36x4 1445 1415 12x12 495 395 18x3 455 435 30x12 1475 1370 36x3 1380 1360 12x8 405 345 20x20 1335 1100 30x8 1255 1190 12x3 275 255 20x16 1 1C0 935 30x4 1030 1005 These tables are greatly abridged from the original, many intermediate sizes being omitted. 4) Branches. a B ranches. J3 Branches. c 30° 45° 60° 30° 45° 60° 30° 45° 60° 3x3 70 70 60 14x3 360 295 305 24x16 1865 1520 1345 4x4 115 95 85 16x16 1185 910 815 24x12 1500 1235 1100 4x3 100 80 75 16x12 885 710 635 24x8 1175 1055 915 6x6 180 145 130 16X8 670 560 520 24x3 825 770 695 6x3 135 105 100 16x3 460 385 385 30x30 4445 3390 2905 8x8 310 250 230 18x18 1415 1080 935 30x20 3005 2365 2220 8x6 240 205 190 18x14 1105 865 770 30x16 2475 2025 1770 8x3 135 160 150 18x10 850 670 635 30x12 1990 1695 1495 10x10 450 370 320 18x6 630 510 500 30x8 1630 1400 1250 10x6 300 255 235 18x3 510 435 410 30x3 1180 1125 960 10x3 235 195 190 20x20 1935 1455 1400 36x36 6595 4565 4115 12x12 650 545 445 20x16 1550 1190 1045 36x24 4405 3335 2990 12x8 470 385 345 20x12 1195 935 860 36x18 3370 2695 2360 12x3 300 255 240 20x8 930 750 690 36x14 2805 2340 2050 14x14 830 650 565 20x3 635 550 520 36x10 2295 2040 1760 14x10 625 505 455 24x24 2795 2140 1840 36x6 1860 1610 1415 14x6 450 365 355 24x18 2035 1675 ?450 36x3 1505 1360 1245 Split Tees. 3x3 4x4 10x8 10x3 165 125 220 180 12x3 14x8 14x3 275 235 325 285 16x3 18x8 18x3 380 340 485 555 780 1130 1090 1460 1420 CAST-IRON PIPE-FITTINGS. Split E 197 -i a o "a o o ^a o 'a f* a o a o a 6 > m 3 50 40 35 75 50 355 50 55 65 70 20 35 4 60 50 45 105 70 370 70 75 85 95 25 45 6 95 70 60 145 115 395 95 105 120 125 40 60 8 155 115 100 210 190 450 160 175 205 210 60 75 10 215 160 130 360 295 485 200 235 270 290 85 100 12 290 210 170 450 420 575 265 300 380 425 110 17.5 14 355 260 210 595 500 690 320 360 480 520 145 150 16 495 355 280 640 775 890 415 500 615 755 165 175 18 575 405 320 880 910 1080 475 565 735 875 235 200 20 745 515 410 1160 1195 1190 580 725 950 1135 290 240 74 1040 715 555 1590 1680 1785 830 1000 1330 1600 435 345 30 1580 1060 800 2450 2345 2410 1145 1470 2005 2270 680 475 36 2230 1490 1120 3540 3495 3225 1600 2070 2720 3315 1015 630 STANDARD PIPE FLANGES (CAST IRON). Adopted August, 1894, at a conference of committees of the American Society of Mechanical Engineers, and the Master Steam and Hot Water Fitters' Association, with representatives of leading manufacturers and users of pipe, -^- Trans, A. S. M. E,, xxi, 29. 198 MATERIALS. The list is divided into two groups; for medium and high pressures, • ti e first ranging up to 75 lbs per square inch, and the second up to 200 lbs. ■Sjt °3. 03 m .a 40 -a 1 a -d* ftfl d d a,. 03 H2 oo _5 d* .r - 32 (3 M d £5 dT3 5-1 PQ — i s 5 "0 "0 n & d! Oi CTi 2 0.409 7/16 460 1/8 6 5/8 2 43/4 4 5/8 2 82! 21/2 .429 7 16 550 1/8 7 U/16 21/ 4 51/2 4 5/8 21/4 1051 3 .448 7/16 690 1/8 71/2 3/4 21/4 6 4 5/8 21/2 1331 31/2 .466 1/2 700 1/8 81/2 13/16 21/2 7 4 5/8 2531 4 .486 1/2 800 1/8 9 15/16 21/2 71/2 4 3/ 4 23/4 2101 41/ 2 .498 1/2 900 1/8 91/4 15/16 23/s 73/4 8 3/4 3 143(: 5 .525 1/2 1000 1/8 10 15/16 21/2 81/2 8 3/4 3 163( 6 .563 9/16 1060 1/8 11 1 21/2 91/2 8 3/4 3 236( 7 .60 5/8 1120 1/8 121/2 1 Vie 23/4 103/4 8 3/4 31/4 320( 8 .639 5/8 1280 1/8 131/2 1 1/8 23/4 113/4 8 3/ 4 31/2 419C 9 .678 11/16 1310 3/16 15 1 1/8 3 131/4 12 3/4 > 3610 10 .713 3/ 4 1330 3/16 16 1 3/16 3 141/ 4 12 7/8 35/s 297C: 12 .79 i-Vie 1470 3/16 19 1 1/4 31/2 17 12 7/8 33/4 428C 14 .864 7/8 1600 3/16 21 1 3/8 31/2 183/4 12 1 41/4 4280. 15 .904 15/16 1600 3/16 221/4 1 3/8 35/s 20 16 1 41/4 366C 16 .946 1 1600 231/2 1 7/ie 33/ 4 211/4 16 1 41/4 4210 18 1.02 H/16 1690 25 1 9/16 31/2 223/4 16 U/8 43/4 4540 20 1.09 U/8 1780 3/16 271/2 1 H/16 33/ 4 25 20 U/8 5 449C 22 1.18 13/16 1850 1/4 291/ 2 1 13/16 33/4 271/4 20 U/4 51/2 4320 24 1.25 U/4 1920 1/4 31 1/ 2 32 U/4 1 7/ 8 3 3/4 4 291/ 4 291/2 20 U/4 51/0 513C 26 1.30 15/16 1980 1/4 333/ 4 341/4 13/8 2 3 7/8 41/8 311/4313/4 24 U/4 53/4 503C 28 1.38 1.3/8 2040 1/4 36 361/2 17/16 2 l/i 6 4 41/4 331/2 34 28 U/4 6 500C 30 1.48 U/2 2000 1/4 38 383/4 1 1/2 2 1/8 4 43/ 8 35 1/2 36 28 13/8 6I/4 459C 36 1.71 13/4 1920 1/4 441/2 453/4 13/4 2 3/ 8 41/4 47/s 42 423/4 32 13/8 6I/2 579C 42 1.87 2 2100 1/4 51 523/4 1 7/8 2 5/ 8 41/2 53/s 481/ 2 491/ 2 36 U/2 71/4 570C 48 2.17 21/4 2130 1/4 571/2 591/2 2 2 3/4 43/4 53/4 543/ 4 56 44 U/2 73/4 609C Notes. — Sizes up to 24 inches are designed for 200 lbs. or less. Sizes from 24 to 48 inches are divided into two scales, one for 200 lbs. the other for less. The sizes of bolts given are for high pressure. For medium pressures the diameters are Vs in. less for pipes 2 to 20 in. diameter inclusive, and 1/4 in. less for larger sizes, except 48-in. pipe, for which the size of bolt is 13/8 in. When two lines of figures occur under one heading, the single columns are for both medium and high pressures. Beginning with 24 inches, the left-hand columns are for medium and the right-hand lines are for high pressures. The sudden increase in diameters at 16 inches is due to the possible insertion of wrought-iron pipe, making with a nearly constant width of gasket a greater diameter desirable. When wrought-iron pipe is used, if thinner flanges than those given are sufficient, it is proposed that bosses be used, to bring the nuts up to the standard lengths. This avoids the use of a reinforcement around the pipe. Figures in the 3d, 4th, 5th, and last columns refer only to pipe for high pressure. In drilling valve flanges a vertical line parallel to the spindles should be midway between two holes on the upper side of the flanges. STANDARD STRAIGHT-WAY GATE VALVES. 199 FLANGE DIMENSIONS, ETC., FOB EXTRA HEAVY ] FITTINGS (UP TO 250 LBS. PRESSURE). Adopted by a Conference of Manufacturers, June 28, 1901. Size of Diam. of Thickness Diameter of Number of Size of Pipe. Flange. of Flange. Bolt Circle. Bolts. Bolts. Inches. Inches. Inches. Inches. Inches. 2 61/2 7/8 5 4 5/8 21/2 71/2 1 5 7/ 8 4 3/4 3 81/4 H/8 65/s 8 5/8 31/2 9 13/16 71/4 8 5/8 4 10 11/4 77/s 8 3/4 41/2 101/2 15/16 8I/2 8 3/4 5 11 13/s 91/4 8 3/4 6 '21/2 17/16 105/ 8 12 3/4 7 14 H/2 H7/8 12 7/8 8 15 15/8 13 12 7/8 9 16 13/4 14 12 7/8 10 171/2 17/8 151/4 16 7/8 12 20 2 173/4 16 7/8 14 221/2 21/8 20 20 7/8 15 231/2 23/ie 21 20 1 16 25 21/4 221/2 20 1 18 27 23/ 8 241/2 24 1 20 291/2 21/2 26 3/4 24 H/8 22 3U/2 25/ 8 28 3/4 28 H/8 24 34 23/ 4 311/4 28 H/8 STANDARD STRAIGHT-WAY GATE VALVES. (Crane Co.) Iron Body. Brass Trimmings. Wedge Gate. Dimensions in Inches: A, nominal size; D, face to face, flanged; C, diam. of flanges; D, thickness of flanges; K, end to end, screwed; N, center to top of non-rising stem; 0, diam. of wheel; S, center to top of rising stem, open; P, size of by-pass; F, end to end, hub; T, diam. of hub; X, number of turns to open. A B C D K N S Y P X U/2 61/2 51/4 9/16 5 101/2 51/2 6 2 7 6 5/8 57/16 113/4 51/2 14 7 21/2 71/2 7 H/16 57/8 123/4 51/2 153/ 4 8 3 8 71/2 3/4 61/8 141/4 61/2 181/2 101/4 31/2 81/2 8 1/2 13/16 61/2 151/4 71/2 203/4 101/ 8 4 9 9 15/16 67/s 161/4 9 231/2 8 3/4 41/2 91/2 91/4 15/16 71/4 175/s 9 243/4 9 5 10 10 15/16 75/ie 19 10 28 11 6 101/2 11 1 73/4 203/4 10 313/4 125/s 7 11 121/2 U/16 8I/4 23 12 371/4 151/4 8 111/2 131/2 U/8 EU/16 26 14 41 16 9 12 15 U/8 91/4 28 14 441/4 183/4 10 13 16 13/16 97/ 8 301/4 16 491/2 201/2 12 14 19 U/4 H5/8 351/4 18 571/4 241/8 14 15 21 13/8 391/4 20 66I/9 191/2 2 211/4 15 15 221/4 13/8 4U/8 20 693/ 4 21 2 3H/2 16 16 231/2 17/16 423/4 22 743/4 233/4 3 331/4 18 17 25 19/16 483/4 24 86 243/4 3 351/2 20 18 27 1/2 1 H/16 521/2 24 91 2 73/4 4 421/4 22 19 291/2 1 13/16 551/2 27 100 29 4 46 24 20 32 17/8 62 30 109 301/2 4 50 26 23 341/4 2 657/ 8 30 1171/2 32 4 65 28 26 351/2 21/16 70 36 125 33 4 80 30 30 383/4 21/8 751/2 36 133 34 4 921/2 36 36 453/4 23/8 83 1581/2 39 6 108 200 MATERIALS. EXTRA HEAVY STRAIGHT-WAT GATE VALVES. Ferrosteel. Hard Metal Seats. Wedge Gate. A 5 K C D N 83/ 4 S 5 P Y X U/4 61/2 51/2 5 3/ 4 105/ 8 12 11/2 71/2 61/4 6 13/1 fi 9b/« 121/4 51/9 11 2 81/2 7 61/2 V/8 101/9, 133/4 61/9 14 21/ 2 91/2 8 71/2 I 127/8 16 71/9 15 3 111/8 9 81/4 1 1/8 l4b/ 8 191/9 9 14 31/2 117/8 10 9 13/16 151/, 22 10 16 4 12 11 10 H/4 i;3 /4 241/9 12 18 41/2 131/4 121/4 101/2 Itylfi l83 /4 27 12 21 5 15 131/2 11 I 3/8 201/4 2y3/ 4 14 23 6 15 7/s 157/s 121/2 IV/i fi 23 341/ 8 16 U/4 13 28 7 I6I/4 161/4 14 IV? 243/4 38 18 H/ 4 141/8 30 8 161/2 I6I/2 15 15/8 283/ 4 423/4 20 IV?, 157/8 34 9 17 17 16 13/4 301/, 47 20 H/2 163/s 40 10 18 18 171/2 17/8 3i3/ 4 523/ 4 22 11/?, 167/ s 39 12 193/ 4 20 2 3/1/4 60 24 2 197/8 46 14 221/2 221/2 21/8 423/4 67 3/ 4 24 2 205/s 52 15 221/2 231/2 23/ « 423/4 6/3/ 4 24 2 205/ 8 52 16 24 25 21/4 751/4 27 3 251/4 60 18 26 27 23/8 821/4 30 3 261/9 67 20 28 291/2 21/? 9U/9 30 4 301/9 74 22 291/2 3H/2 25/8 101 36 4 321/4 82 24 31 34 23/4 109 36 4 33 88 For dimensions of Medium Valves and Extra Heavy Hydraulic Valves, See Crane Company's catalogue. FORGED AND ROLLED STEEL FLANGES. Dimensions in Inches. (American Spiral Pipe Works, 1908.) f A > 1 ' ' Standard Companion Flanges. Standard Shrink Flanges. "3 0> ■§a li ® , . -Sa a , . *3 "o . S|S is £ .2 ftK .gW £ < H Q Q £ ffl H A Q A B C D E A B C D E 2 6 21/8 5/8 1 31/8 4 9 *3/ 8 15/16 23/ir 5 3/4 21/9 7 21/?, H/16 U/lfi 35/8 41/?, 9 1/4 47/s I'/lR 21/4 61/8 3 nh 31,'s 3/4 I 1/8 45/ lfi 5 10 5 7/, fi iVifi 25/ 1fi 6 7/s 31/?, 81/?, 35/s 13/16 13/16 4 V/8 6 11 61/9 1 27/ 16 7 7/s 4 9 41/8 15/16 I 8/1 6 53/8 7 121/9 yi/9 11/16 21/9 9 41/9 9 1/4 4^/8 l/<6 U/4 5 13/, fi 8 131/9 8 1/9 11/8 25/8 101 5 10 51/8 15/16 i*»/tfl 67/ie 9 15 91/9 11/8 23/ 4 111/8 6 11 63/i 6 1 1 V/,6 '»/l« 10 16 105/8 is/m 3 121/8 7 121/9, '8/lfl 11/16 11/9 85/8 12 19 125/8 11/4 33/s 147/ 8 131/9 83/, 6 11/8 15/8 9H/16 14 21 13 7/8 13/8 33/s 15 7/8 9 15 93/, 6 11/8 13/4 10 5/8 15 221/ 4 147/8 13/8 31/? 16 10 16 I0b/i 6 13/16 IV/8 1 ! 15/, 6 16 231/2 l5 7/ 8 17/0 35/8 l«?/4 12 19 I2b/ ]fi I l/ 4 21/, 6 141/8 18 25 177/s l»/tfi 3 V/8 201/8 14 21 131/2 13/8 23/i 6 15 7/i 6 20 271/2 197/8 1 U/1G 41/8 221/4 FORGED AND ROLLED STEEL FLANGES. 201 FORGED AND ROLLED STEEL FLANGES. — Continued ExtraHeavy Companion Flanges. Extra Heavy High Hub Flanges. "o3 *>/ifl 6 121/? 61/?, 11/4 31/4 715/16 4 10 41/8 H/8 13/4 5 13/ t R 7 14 /I/? Itylfi 33/8 91/8 41/2 101/9, 45/ 8 11/4 U3/fi 61/4 8 15 81/?, 13/8 3V? 105/i 6 5 11 5 1/s H/4 IV/8 613/6 9 16 91/?, IV/16 35/8 113/ 8 6 121/9 63/, 6 H/4 2 /V/8 10 171/?, 105/ 8 11/?, 33/4 125/ 8 7 14 73/46 1 b/ifi 21/16 91/8 11 l83/ 4 H<>/8 1 »/l 6 37/8 135/ 8 8 15 83/| « 13/8 23/. 6 10 1/8 12 20 l25/ 8 H>/8 4 143/4 9 16 93/,fi 1 Vl6 21/4 iia/ifl 14 221/9, I3V/8 I 3/4 43/ 8 163/i 6 10 M 1/9, IOb/iB U/?, 23/s 129/16 15 231/3 147/s I 13/16 41/9 171/ 4 12 20 I2b/ 1fi l*>/8 29/16 1 4o/8 16 25 liV/ R IV/8 43/4 18l/ 2 14 221/9, 131/9, 13/4 2H/16 1 5 13/, 6 18 27 l7V/ 8 2 5 203/4 15 231/9, 141/9, 1 13/1R 213/16 i/a/i« 20 291/ ? , 197/8 21/4 Wi 221/2 16 25 151/2 IV/8 31/16 I8I/4 Forged Steel Flanges for Riveted Pipe. Riveted Pipe Manufacturers' Standard.* „ - 1 1 *. Si 1 "Si: .2 02 1® •2p2 3 6 5/16 4 7/16 43/4 16 2U/4 5/8 3/4 12 1/? 191/4 4 y W16 9/16 8 V/16 510/16 18 231/4 5/8 3/4 16 5/8 2U/4 5 8 •V16 9/16 8 7/16 61b/ifi 20 251/ 4 5/8 3/4 16 5/8 231/8 6 9 3/8 9/16 8 1/?, /'/R 22 281/4 H/16 3/4 16 5/8 26 ■J 10 3/8 9/16 8 v* 9 24 30 H/16 V/8 16 5/8 2/3/ 4 8 II 3/8 S>/8 8 i/? 10 26 32 I 3/8 24 3/4 293/4 9 13 3/8 t>/8 8 V? IU/4 28 34 I 3/8 28 3/4 313/4 10 14 3/8 H/16 8 Vl 121/4 3U 36 I 3/8 28 3/4 333/4 11 15 7/16 12 V?, 133/8 32 38 28 3/4 35 3/4 12 16 7/16 3/4 12 V? Ul/ 4 34 40 28 3/4 373/ 4 13 YJ 7/16 12 1/? 151/4 36 42 U/? 32 3/4 393/ 4 14 18 Vi« 3/4 12 1/?, 161/4 40 46 IV? 32 3/4 433/4 15 19 «/l6 3/4 12 1/2 I///16 * Flanges for riveted pipe are also made with the outside diameter and the drilling dimensions the same as those of the A. S. M. E. standard (page 198), and with the thickness as given in the second column of fig- ures under "Thickness of Flange" in the above table. Curved Forged Steel Flanges are also made for boilers and tanks. See catalogue of American Spiral Pipe Works, Chicago. 202 MATERIALS. The Rockwood Pipe Joint. — The system of flanged joints now in common use for high pressures, made by slipping a flange over the pipe, expanding the end of the pipe by rolling or peening, and then facing it in a lathe, so that when the flanges of two pipes are bolted together the bearing of the joint is on the ends of the pipes themselves and not on the flanges, was patented by George I. Rockwood, April 5, 1897, No. 580,058, and first described in Eng. Rec, July 20, 1895. The joint as made by different manufacturers is known by various trade names, as Walmanco, Van Stone, etc. WROUGHT-IRON (OR STEEL) WELDED PIPE. For discussion of the Briggs Standard of Wrought-iron Pipe Dimen- sions, see Report of the Committee of the A. S. M. E. in "Standard Pipe and Pipe Threads," 1886. Trans., Vol. VIII, p. 29. The diameter of the bottom of the thread is derived from the formula D — (0.05D + 1.9) X -, in which D = outside diameter of the tubes, and n n the number of threads to the inch. The diameter of the top of the thread is derived from the formula 0.8 - X 2 + d, or 1.6 - 4- d, in which n n d is the diameter at the bottom of the thread at the end of the pipe. {Continued on page 207). Forms of Cast-Iron Flanges. (See tables on pages 203 to 206). (1) Elbow. (2) 45° (3) Side (4) Long (5) Tee. (6) Side Elbow. Outlet Turn Elbow. Outlet T. Elbow. (7) Single (8) Lateral. (9) Double (10) Double Sweep T. Sweep T. Branch Elbow. (11) Cross. (12) Re- ducing Cross. (13) Re- (14) Red. T (15) Red. (16) Reduc- ducing with Side Single ing Lateral. Tee. Outlet. Sweep Tee. STANDARD CAST-IRON FLANGED FITTINGS. 203 *o"]2S n »£ — "£ 1— -t 2 ^m — 00 ^|f r* r^ooGocN o£§ 5oo mo vOvO 00 00 — f« = — 00 *«! in in t-s. i~%. o oo ■f o Sh 00 mOO "*■<*■ r->. t->. o 1 ti-o* 3 00 iu? T J^D^C* 1 ^-Os 3 ■"»■ "^"^ s ^OO r^co CO ,5- -C ^^■t? i Iff (N^ ^1 GGGGGGGGG • G G G T3 m3 ■Si's&a c3 bjo A G ft & O M 5 0.2 G ^ •< £ H ft <| O G fl ft t» T3 G ® § P4 R fl G Jr g A H S CD =35 ft a

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'* vO vO GO 00 2^-^-^^ .N.0O JO _« "3-Tj-r^r^ l^^ — ^ — ^^ CMCMvOO ©©mm in oo — oo — m v© oooo-tt Tt- VO S 00 — 1T\ I" — CM °^0 — m c> cm^cmS Off.-0-iftN — CM CM CM ^^m^o 40^ OvOCOOO N e -«i ;?-. d d d d d d d d d d : : ;"S fefefetti ^«i§ § ® OJ fll «St.ffl°g c a <1<3fQW QH2 ^£ fc OOOvOOO'- « w H ft N n ^SmS^ pq NOOO^O H M w Qco*m» 1 OO sO ^T CM 00 K vOCMCM — r-s H & ^■Noom J < NOMOJ X w 00 00 CM vO — - sOOOCMnO© R *r^o©ino h c 2 Nmco^-to 5 o^roo^r^ cm — cm — — « 42 32 vCOtNt c CN ' - '- * -5-5 £ - TTOCM — ^ J — CM — — - NCOOO- s — CM X £ d '■ d d d > ^ -5j a -& 12 §§1 M ® & c ^ /" ffe^fe /^ 0> *■" ** Q y 0> 0) H 3 "fels < SS^oo a: 'J2< < PC H I • o * ^ 3 S i © 613 C 3 -S O M H H H -5^ •OT 0> — CM — CM CM O — — CM jncMvooo O00 mo -or^ ~ ' -~£! -5 42 "" "" 00 00 in *~ ~ c^O "~ "~ ^^2 40^ MO "~ « ■* oj X O "t XI c I c is swS^ cS* 8 a^ u< ; <** fl oj ^ Tr NO*t **,££ ■ntega fffw * ££ }« fff^ mc^S^ cqtNO-ra NOGON •«« ° ° : ode* ^r -, CO ^5 vOOvO (VlvOvO §3^ g — ir, as* &°=^ -tst gU^ JS* Jj^ 2 = «n WON §oS a : : 2^ o o o fa w *-« ■*" a fl 05 0) 0) a? a? a? a) £999 3° °Q aj a) a> 5 AAVdJl NATIONAL STANDARD HOSE COUPLINGS. 207 {Continued jrom page 202.) The sizes for the diameters at the bottom and top of the thread at the end of the pipe are as follows: Diam. Diam. Diam. Diam. Diam. Diam. Diam. Diam. Diam. of Pipe, at Bot- at Top of Pipe, at Bot- at Top of Pipe, at Bot- at Top Nomi- tom of of Nomi- tom of of Nomi- tom of of nal. Thread. Thread. nal. Thread . Thread. nal. Thread. Thread. in. in. in m. in. in. in. in. in. Vs 0.334 0.393 21/2 2.620 2.820 8 8.334 8.534 1/4 .433 .522 3 3.241 3.441 9 9.327 9.527 3/8 .568 .658 31/2 3.738 3.938 10 10.445 10.645 1/2 .701 .815 4 4.234 4.434 11 11.439 11.639 3/ 4 .911 1.025 41/2 4.731 4.931 12 12.433 12.633 1 1.144 1.283 5 5.290 5.490 13 13.675 13.875 H/4 1.488 1.627 6 6.346 6.546 14 14.669 14.869 11/2 1.727 1.866 7 7.340 7.540 15 15.663 15.863 2 2.223 2.339 Having the taper, length of full-threaded portion, and the sizes at bot- tom and top of thread at the end of the pipe, as given in the table, taps and dies can be made to secure these points correctly, the length of the imperfect threaded portions on the pipe, and the length the tap is run into the fittings beyond the point at which the size is as given, or, in other words, beyond the end of the pipe, having no effect upon the standard. The angle of the thread is 60°, and it is slightly rounded off at top and bottom, so that, instead of its depth being 0.866 its pitch, as is the case with a full V-thread, it is 4/ 5 the pitch, or equal to 0.8 -*- n, n being the number of threads per inch. Taper of conical tube ends, 1 in 32 to axis of tube = 3/ 4 inch to the foot total taper. NATIONAL STANDARD HOSE COUPLINGS. Dimensions in Inches. A 21/2 1/4 31/16 2.8715 1 71/2 7/8 3.0925 3 1/4 35/ 8 3.3763 U/8 6 1 3.6550 31/2 1/4 41/4 4.0013 U/8 6 1 4.28 41/2 1/4 5?/ 4 5.3970 TS/S 4 11/4 5.80 B, C D E N F G The threads to be of the 60° V. pattern with 0.01 in. cut off the top of thread and 0.01 in. left in the bottom of the 21/2-in., 3-in., and 31/2-in. couplings, and 0.02 in. in like manner for the 41/2 in. couplings. • A = inside diameter of hose couplings, N = number of threads per inch. DIMENSIONS OF STANDARD WELDED PIPE. Referring to the table on the next page, the weights per foot are based upon steel weighing 0.2833 ib. per cu. in. and up to and including 15 ins on - an average lengtn of 20 ft. in. including the coupling, although shipping lengths of small sizes will usually average less than 20 ft. Long. Above 15 ins. the weignts given are for plain end pipe. All dimensions and weights are nominal. The imits of variation in weight are 5 per cent above and 5 per cent below. Taper of threads is s/ 4 hi. in the diameter per ft length. Weigat of contained water is based on a temperature of 62° F. and 0.036085 lb. to tne cubic men. 208 MATERIALS. £ 2 eg a •8di(J JO -!»J -Ulf X -nob J9^A\ •9did jo •%j -utf x m paufB^uoo 5u 01I Ti§ -g - n •^iLiCj' - ° ^ Li rr "^ "i ,— — - tNu^rMOTr-jr-.in — r^r^omo 1 ^ — — ? H 3 X ^ S3 £: 3 2£ _ C2 °. °°. — ovc — iNvoooTinrNO^^a ;} O -J CN £< u-\ — mSdmSM?;- J2S2;!^ tlNOr>tK ~ vo v001-0>OOf -1 T ir\ vO t~s O* - MvOO^CT* So- o-^-oc^t^r^oor->o^ooor^or^oooooo-^-v©r^ovou -N^tNO^NinOOOCOONOOlf\tfMNa>N^ — ■*' T 30000 C* £=>" ' ___ — CM CS i fi .554 .866 1.358 2.164 2.835 4.430 6.492 9.621 12.566 15.904 19.635 24.306 ■"«■ 1 00 1 90.763 108.434 127.676 153.938 176.715 201.062 254.469 314.159 380.133 452.389 Ft. 14.200 10.494 7.748 6.141 4.636 3.641 2.768 2.372 I 1.547 1.245 1.077 .949 .848 r-. 3 00 TT WNN^ ot< OvOOUIOOOOOOOOOC cs^j"if^oO' — socMr^.sooovocsio^r^ [~o' "— — 'NcicKiPlt^OkoV ^ ^o so 1^, r^. 00 ^ •qom J9d sprojqx JQ'°N OflO-OiMmOinTft^vOvOr- •p3U -J9^UJ •JBU .\0 ^OO^ CS N'I'OO ' — < r\^^rmsoisrsooo- ^3 --NN^Ttif ■Jtmvoooo 33 - — — MtSf^rrc^^-if^vOrsOOa.0 — P. LAP-WELDED BOILER-TUBES. 209 WROUGHT-IRON WELDED TUBES, EXTRA STRONG. Standard Dimensions. (National Tube Co., 1902.) Nominal Diameter. Actual Outside Diameter. Thickness, Extra Strong. Thickness, Double Extra Strong. Actual Inside Diameter, Extra Strong. Actual Inside Diameter, Double Extra Strong. Inches. Vs Inches. 0.405 0.54 0.675 0.84 1.05 1.315 1.66 1.9 2.375 2.875 3.5 4.0 4.5 Inches. 0.100 0.123 0.127 0.149 0.157 0.182 0.194 0.203 0.221 0.280 0.304 0.321 0.341 Inches. Inches. 0.205 0.294 0.421 0.542 0.736 0.951 1.272 1.494 1.933 2.315 2.892 3.358 3.818 Inches. 1/4 3 /8 1/2 3/4 1 11/4 1 1/2 2 21/2 3 31/2 4 0.298 0.314 0.364 0.388 0.406 0.442 0.560 0.608 0.642 0.682 0.244 0.422 0.587 0.884 1.088 1.491 1.755 2.284 2.716 3.136 STANDARD SIZES, ETC., OF LAP-WELDED CHARCOAL-IRON BOILER-TUBES. (National Tube Co.) 1 5 a 5 ~ t — » Si a o> is a Internal External 2^ eta 1, z ~ CO sa 3 s Area. Area. r W) O m a; C H ~ | O Otsm §£:* SKo ?4 3SS cfltfll^ ■"*■ "*• •t s •O 2S^ O ^"OO — ir\0 O-N s 2 OOrAOO £g£ 1222 2^2 22 — c<-\ ■* ■<*■ T tt -*■ vO — vO — vO ^O ^•^^ vO*IN r*. oo oo o o o 1 o" 8^2 So©3 ^oo^ £&£: vOOOO -* 00 i cn-fT U-MT1VO ■O^O^ r^oooo ;? 8^S or^-* r-*.©f r^©rr ££3 s o c-qrsXN <^ vD r • oo$ ■— °. o r^o vO S!c?S O si d SSS £s§ o KjO 5S^ cQ^S o 1 3-1 Sf£ i? ;? ir£r Jr ST ^ £L ««« ^j- -r -r m «"> RIVETED IRON PIPE. 211 In estimating the effective steam-heating or boiler surface of tubes, the surface in contact with air or gases of combustion (whether internal or external to the tubes) is to be taken. For heating liquids by steam, superheating steam, or transferring heat from one liquid or gas to another, the mean surface of the tubes is to be taken. Outside Area of Tubes. To find the square feet of surface, S, in a tube of a given length, L, in feet, and diameter, d, in inches, multiply the length in feet by the diam- eter in inches and by 0.2618. Or, S = 3 - 14 ^ dL = 0.2618 dL. For the diameters in the table below, multiply the length in feet by the figures given opposite the diameter. Inches, Diameter. Square Feet per Foot Length. Inches, Diameter. Square Feet per Foot Length. Inches, Diameter. Square Feet per Foot Length. 1/4 0.0654 21/4 0.5890 5 1 .3090 1/2 .1309 21/2 .6545 6 1.5708 3/ 4 .1963 23/ 4 .7199 7 1.8326 1 .2618 3 .7854 8 2.0944 U/4 .3272 31/4 .8508 9 2.3562 11/2 .3927 31/2 .9163 10 2.6180 13/4 .4581 3 3/4 .9817 11 2.8798 2 .5236 4 1.0472 12 3.1416 RIVETED IRON PIPE. (Abendroth & Root Mfg. Co.) Sheets punched and rolled, ready for riveting, are packed in con- venient form for shipment. The following table shows the iron and rivets required for punched and formed sheets. Number Square Feet of ^i §r ^ Number Square Feet of ^iljf Iron Required to Make 6& ^» Iron Required to Make 100 Lineal Feet Punched 100 Lineal Feet Punched and Formed Sheets and Formed Sheets when put Together. £ a "^ when put Together. 2c ^ Approxima Rivets 1 ] Required Lineal Fee and Form Diam- eter in Inches. Width of Lap in Inches. Square Feet. Diam- eter in Inches. Width of Lap in Inches. Square Feet. Approxim Rivets 1 Requirec Lineal Fe and Forr 3 1 90 1600 14 U/2 397 2800 4 1 116 1700 15 U/2 423 2900 5 11/2 150 1800 16 U/2 452 3000 6 H/2 178 1900 18 U/2 506 3200 7 H/2 206 2000 20 U/2 562 3500 8 H/2 234 2200 22 U/2 617 3700 9 U/2 258 2300 24 U/2 670 3900 10 H/2 289 2400 26 U/2 725 4100 11 U/2 314 2500 28 U/2 779 4400 12 1 1/2 343 2600 30 U/2 836 4600 13 U/2 369 2700 36 U/2 998 5200 212 MATERIALS. Weight and Strength of Riveted Hydraulic Pipe. (Abner Doble Co., San Francisco, 1906.) S = Safe head in feet. W = "Weight in pounds. Thickne 4-in. 5-in. 7-m. 8-in. Gauge. In. S W 8 W 8 W ,S' W 8 W 18 0.050 555 2.8 444 3.5 370 4.1 317 4.7 277 5.3 16 .062 693 3.7 555 4.4 462 5.2 396 5.9 346 6.7 14 .078 866 4.4 693 5.5 578 6.4 495 7.3 433 8.2 12 .109 .140 .808. 8.8 693 10.0 606 777 11.5 10 14.5 9-in. 10-in. 11-in. 12-in. 14-in. 16 0.062 308 7.5 277 8.3 252 9.0 231 9.9 198 11.4 14 .078 385 9.2 346 10.2 314 11.0 289 12.2 248 14.0 12 .109 539 12.6 485 14.2 439 15.2 404 16.7 346 19.2 10 .140 693 16.4 623 18.0 565 19.3 519 21.0 445 24.2 8 .171 3/16 761 832 21.5 23.5 693 757 23.5 25.5 635 693 25.6 27.7 543 594 29.3 31.9 15-in. 16-in. 18-in. 20-in. 22-in. 16 0.062 185 12.0 173 12.8 154 14.5 139 16.0 126 17.7 14 .078 231 14.0 217 16.0 193 17.8 173 19.6 157 21.2 12 .109 323 20.3 303 21.5 270 24.4 242 27.3 220 29.2 10 .140 415 25.7 388 27.3 346 30.7 311 34.5 283 37.1 8 .171 507 30.4 475 33.3 422 38.4 380 41.5 346 45.2 3/16 555 34.0 520 36.0 462 40.5 416 45.0 378 49.0 1/4 739 45.5 693 48.2 616 54.1 555 59.6 505 65 5 5 /l6 3/8 7/16 866 60.6 770 924 67.7 81.3 693 831 970 74.6 89.5 105.0 631 757 883 81.5 98.0 114.5 24-in. 26-in. 30-in. 36-in. 42-in. 14 0.078 144 23.7 133 25.5 12 .109 202 32.5 186 34.5 162 39.5 134 47.7 10 .140 259 40.5 239 43.7 208 50.3 173 60.0 148 69.5 8 .171 317 49.2 293 53.0 254 60.5 211 75.0 181 84.7 3/16 346 53.0 320 57.5 277 65.5 231 79.0 198 91.5 1/4 462 71.0 427 76.5 370 87.5 308 105.5 264 122.0 5 /l6 578 88.5 533 95.5 462 109.0 385 130.0 330 151.0 3/8 693 106.0 640 114.5 555 130.5 462 156.0 396 180.5 Vl 6 808 124.5 747 134.0 647 151.5 539 182.5 462 211.0 1/2 924 142.0 854 153.0 739 174.5 616 207.0 528 240.5 5/8 3/4 7/8 1066 191.0 924 1108 220.0 264.0 770 924 1078 260.0 312.5 366.0 660 792 924 302.0 361.5 424.0 48-in. 54-in. 60-in. 66-in. 72-in. 8 0.171 158 98.0 141 110.0 127 121.0 3/16 173 106.0 154 119.0 139 131.0 127 144.5 115 158.0 1/4 231 142.0 205 159.0 185 175.0 168 193.0 154 211.0 5 /l6 289 177.0 256 198.0 231 218.0 210 239.0 193 260.0 3/8 346 212.0 308 237.0 277 261.0 252 286.5 231 312.0 7/16 404 249.0 359 277.5 323 303.0 294 334.0 270 365.0 1/2 462 284.0 411 316.5 370 349.0 336 382.0 308 414.0 5/8 578 354.0 513 399.5 462 440.0 420 480.0 385 520.0 3/- 4 693 430.0 616 479.5 555 528.0 504 577.5 462 624.0 7/8 808 505.0 719 563.5 647 620.0 588 677.0 539 732.0 1 924 582.0 822 647.5 739 712.0 672 777.5 616 840.0 Pipe made of sheet steel plate, ultimate tensile strength 55,000 lbs. per sq. in., double-riveted longitudinal joints and single-riveted circular joints. Strength of longitudinal joints, 70%. Strain by safe pressure, 1/4 of ulti- mate strength. SPIRAL RIVETED PIPE. 213 WEIGHT OF ONE SQUARE FOOT OF SHEET-IRON FOR RIVETED PIPE. Thickness by the Birmingham Wire-Gauge. No. of Gauge. Weight in Lbs., Black. Weight in Lbs., No. of Thick- Galvan- ized. Gauge. In. 0.91 18 0.049 1.16 16 .065 1.40 14 .083 1.67 12 .10? Weight in Lbs., Black. Weight in Lbs., Galvan- zed. 22 20 0.018 .022 .028 .035 1.82 2.50 3.12 4.37 2.16 2.67 3.34 4.73 SPIRAL RIVETED PIPE. Approximate Bursting Strength. Pounds per Square Inch. (American Spiral Pipe Works.) Inside Diam. Inches. Thickness. — U.S. Standard Gauge. No.20. No, 18. No. 16. No. 14. No. 12. No. 10. No, 8. No. 6. No. 3 (1/4"). 3 1500 2000 4 1125 1500 1875 5 900 1200 1500 6 1000 1250 1560 2170 7 860 1070 1340 1860 8 750 935 1170 1640 9 835 1045 1460 10 750 935 1310 11 680 850 1200 12 625 780 1080 1410 13 575 720 1010 1295 14 535 670 940 1210 15 625 875 1125 16 585 820 1050 1290 1520 1880 18 520 730 940 1140 1360 1660 20 470 660 840 1030 1220 1500 22 425 595 765 940 1108 1364 24 390 540 705 820 1015 1250 26 505 650 795 935 1154 28 470 605 735 870 1071 30 435 560 685 810 1000 32 410 525 645 760 940 34 380 490 600 715 880 36 365 470 570 680 830 40 330 420 515 610 750 214 MATERIALS. FORGED STEEL FLANGES FOR RIVETED PIPE. (American Spiral Pipe Works.) 1 . 8 ® m OC 3ai ci"* 3 Q 0> 'o^ laJ Wl« 8 V/16 18 231/4 IS-Vlfi 2ll/ 4 16 5/8 5 8 53/lfi 61Vt« 8 '//in 20 25l/ 4 20o/ 1fi 231/s 16 5/8 6 9 63/16 r// H 8 1/7 22 281/4 223/ 8 26 16 5/8 7 10 73/ 1fi 9 8 i/^ 24 30 243/ 8 273/4 16 5/8 8 11 8 3/ t 6 10 8 V? 26 32 263/ 8 293/ 4 24 3/4 9 13 91/4 IU/4 8 V? 28 34 283/ 8 3l3/ 4 28 3/4 10 14 101/4 l2 1/ 4 8 1/7! 30 36 303/ 8 333/4 28 3/4 11 15 IU/4 13 3/8 12 1/?, 32 38 323/ s 33 3/ 4 28 3/4 12 16 l21/ 4 14 1/4 12 1/?, 34 40 343/ 8 37 3/ 4 28 3/4 I) 17 131/4 l3 1/ 4 12 V? 36 42 3&3/ 8 393/ 4 32 3/4 14 18 141/4 I6I/4 12 1/? 40 46 4l)3/ 8 433/ 4 32 3/4 13 19 ID 1/4 U''/16 12 V2 BENT AND COILED PIPES. (National Pipe Bending Co., New Haven, Conn.) Coils and Bends of Iron and Steel Pipe. Size of pipe Inches Least outside diameter of coil Inches 1/4 2 3/8 21/2 1/2 31/2 3/4 41/2 1 6 11/4 8 11/2 12 2 16 21/2 24 3 32 Size of pipe Inches Least outside diameter of coil Inches 31/2 40 4 48 41/2 52 5 58 6 66 7 80 8 92 9 105 10 130 12 156 Lengths continuous welded up to 3-in. pipe or coupled as desired. Coils and Bends of Drawn Brass and Copper Tubing. Size of tube, outside diameter. .Inches Least outside diameter of coil. .Inches 1/4 1 3/8 U/2 V 2 2 5/8 21/2 3/4 1 3 4 11/4 6 13/8 7 Size of tube, outside diameter. .Inches Least outside diameter of coil. .Inches I l/ 2 8 1 5/8 9 13/4 10 2 12 21/4 14 23/s 16 21/2 18 23/4 20 Lengths continuous brazed, soldered, or coupled as desired. SEAMLESS BRASS TUBES. 215 90° Bends in Iron or Steel Pipe. (Whitlock Goil Pipe Co., Hartford, Conn.) 3 12 3 15 31/2 13 31/ 2 161/2 4 15 31/2 I8I/2 41/2 17 4 21 5 20 4 24 6 23 4 27 7 8 30 5 33 9 36 5 41 10 42 6 48 f? 26 5 31 48 End 6 54 Size pipe, O.D 14 60 7 67 16 70 7 77 18 80 7 87 20 90 8 98 22 100 8 108 24 110 8 118 26 120 10 130 28 140 10 150 30 160 End 10 170 The radii given are for the center of the pipe. "End" means the length of straight pipe, in addition to the 90° bend, at each end of the pipe. "Center to face" means the perpendicular distance from the center of one end of the bent pipe to a plane passing across the other end. Flexibility of Pipe Bends. (Valve World, Feb., 1906.) — So far as can be ascertained, no thorough attempt has ever been made to determine the maximum amount of expansion which a U-loop, or quarter bend, would take up in a straight run of pipe having both ends anchored. The Crane Company have adopted five diameters of the pipe as a standard radius, which come nearer than any other to suiting average requirements, and at the same time produce a symmetrical article. Bends shorter than this can be made, but they are extremely stiff, tend to buckle in bending, and the metal in the outer wall is stretched beyond a desirable point. In 1905 the Crane Company made a few experiments with 8-inch U and quarter bends to ascertain the amount of expansion they would take up. The U-bend was made of steel pipe 0.32 inch thick, weighing 28 lbs. per foot, with extra heavy cast-iron flanges screwed on and refaced. It was connected by elbows to two straight pipes, N, 67 ft., >S, 82 ft., which were firmly anchored at their outer ends. Steam was then let into the pipes with results as follows: m. 80 lbs. Expansion, Total 1 7/ 8 50 lbs. Expansion, iV, 7/ 8) S, H/s. Total 2 100 lbs. Expansion, JV, 13/i 6 , S, H/2- Total 2H/16 in. 150 lbs. Expansion, N, U/8, S, 17/ 8 . Total 3 200 lbs. Expansion, JV, H/2, S, 17/ 8 . Total 33/ 8 Flange broke. Flange broke at 208 lbs. Quarter bend, full weight pipe. Straight pipe 148 ft., one end. 80 lbs. Total expansion 13/ 8 . Flange leaked. Quarter bend, extra heavy pipe. Expanded 7/ 8 in. when a flange broke. Replaced with a new flange, which broke when the expansion was lty 8 in. SEAMLESS BRASS TUBE, IRON-PIPE SIZES. (For actual dimensions see tables of Wrought-iron Pipe.) Nominal Weight Nom. Weight Nom. Weight Nom. Weight Size. per Foot. Size. per Foot. Size. per Foot. Size. per Foot. ins. lbs. ins. lbs. ins. lbs. ins. lbs. 1/8 .25 3/4 1.25 2 4.0 4 12.70 1/4 .43 1 1.70 21/2 5.75 41/2 13.90 3/8 .62 U/4 2.50 3 8.30 5 15.75 1/2 .90 11/2 3. 31/2 10.90 6 18.31 216 MATERIALS. WEIGHT PER FOOT OF SEA31LESS BRASS TUBES. (Waterbury Brass Co., 1908.) A.W.G. 4 6 8 10 12 14 16 18 20 22 .24 26 In* .20431 .16202 .12849 .10189 .064084 .05082 .04030; .03196: •025345 .0201 .01594 In.t V8 0.043 0.039 0.034 0.028 0.024 0.020 3/16 0.090 .08 .068 .057 .047 .038 .032 1/4 0.'l74 0J6 .14 .12 .097 .080 .065 .053 .043 5/16 .25 .22 .18 .15 .13 .104 .084 .067 .054 3/8 0.36 .32 .27 .23 .19 .15 .126 .102 .082 .066 1/2 0.63 .55 .47 .39 .32 .26 .21 .17 .139 .111 .089 5/8 0.99 .87 .74 .61 .51 .42 .34 .27 .22 .174 .140 .112 3/ 4 1.29 1.10 .92 .76 .62 .51 .41 .33 .26 .211 .169 .135 7/8 1.58 1.33 1.11 .91 .74 .60 .48 .39 .31 .248 .198 .158 1 1.88 1.57 1.29 1.06 .86 .69 .56 .45 .36 .285 .227 .181 U/8 2.17 1.80 1.48 1.20 .97 .79 .63 .50 .40 .321 .256 11/4 2.47 2.03 1.66 1.35 1.09 .88 .70 .56 .45 .358 .285 13/8 2.76 2.27 1.85 1.50 1.21 .97 .78 .62 .50 .395 .314 H/2 3.05 2.50 2.03 1.64 1.32 1.06 .85 .68 .54 .43 .343 13/4 3.64 2.97 2.40 1.94 1.56 1.25 1.00 .79 .63 .50 .401 2 4.23 3.44 2.77 2.23 1.79 1.43 1.14 .91 .73 .58 .459 A.W.G. 2 4 6 8 10 12 14 16 18 20 22 24 In* .25763 .20431 .X6202 .12849 .0x89 .080808 .064084 .05082 .040303 •025347 .01594 TnT 21/4 5.92 4.82 3.90 3.15 2.53 2.02 1.62 1.29 1.03 0.82 0.65 21/2 6.67 5.41 4.37 3.52 2.82 2.26 1.80 1.44 1.14 .91 73 23/4 7.41 6.00 4.84 3.89 3.11 2.49 1.99 1.58 1.26 1.00 80 3 8.16 6.59 5.31 4.26 3.41 2.72 2.17 1.73 1.38 1.09 87 31/4 8.90 7.18 5.77 4.63 3.70 2.96 2.36 1.88 1.49 1.19 ■ 31/2 9.64 7.77 6.24 5.00 4.00 3.19 2.54 2.02 1.61 1.28 1 02 33/4 10.39 8.36 6.71 5.37 4.29 3.42 2.73 2.17 1.72 1.37 1 09 4 11.13 8.95 7.18 5.74 4.58 3.66 2.91 2.32 1.84 1.46 1 16 41/4 11.87 9.54 7.64 6.11 4.88 3.89 3.10 2.46 1.96 1.55 41/2 12.62 10.13 8.11 6.48 5.17 4.12 3.28 2.61 2.07 1.64 43/4 13.36 10.72 8.58 6.85 5.47 4.36 3.47 2.76 2.19 1.74 5 14.10 11.31 9.05 7.22 5.76 4.59 3.65 2.90 2.31 1.83 51/4 14.85 11.90 9.51 7.59 6.05 4.82 3.84 3.05 2.42 51/2 15.59 12.49 9.98 7.97 6.35 5.06 4.02 3.20 2.54 53/4 16.33 13.08 10.45 8.34 6.64 5.29 4.21 3.34 2.65 6 17.08 13.67 10.92 8.71 6.94 5.52 4.39 3.49 2.77 6I/4 17.82 14.26 11.38 9.08 7.23 5.76 4.58 3.64 61/ 2 18.56 14.84 11.85 9.45 7.52 5.99 4.76 3.78 63/ 4 19.31 15.43 12.32 9.82 7.82 6.22 4.95 3.93 7 20.05 16.02 12.79 10.19 8.1! 6.46 5.13 4.08 71/4 20.79 16.61 13.25 10.56 8.41 6.69 5.32 71/2 21.54 17.20 13.72 10.93 8.70 6.92 5.50 73/4 22.28 17.79 14.19 11.30 8.99 7.15 5.69 8 23.03 18.48 14.66 11.67 9.29 7.39 5.87 ... * Thickness of Wall. t Outside diameter. Seamless brass tubes are made from l/s in. to 1 in. outside diameter, varying by Vi6in., and from lVsin. to 8 in. outside diameter, varying by 1/8 in., and in all gauges from No. 2 to No. 26 A. W. G. within the limits of the above table. To determine the weight per foot of a tube of a given inside diameter, add to the weights given above the weights given below, under the corresponding gauge numbers. For copper tubing add 5% to the weights given above. A.W.G. 2 4 6 8 10 12 14 16 18 20 22 24 26 Lb.pe •ft. 1. 532 .9( 37.60 61 .38 1 .239 7.1507 .0948 . 0596 .C 375 .02 36 .014 1 .00 93 .0059 i WEIGHT OF LEAD PIPE. 217 LEAD AND TIN LINED LEAD PIPE. (United Lead Co., New York, 1908.) m ^ jg a Cali- ber. Letter. Weight per Foot and Rod. Cali- ber. Letter. Weight per Foot. .2 2 3/ 8 in. E 7 lbs. per rod 5 1 in. E 1 1/2 lbs. per foot 10 D I oz. per foot 6 D 2 11 •* C 12" " " 8 C 21/2 ' " 14 " B 1 lb. " " 12 B 31/4 17 A 1 1/4 " " " 16 A 4 21 •« AA 1 1/2 " " " 19 AA 43/4 ' " ' 24 AAA 1 3/4 " " » 27 AAA 6 30 7/16 in. 13oz. " " 1 lb. " " 1 V4 in. E D 2 21/2 10 12 1/2 in. E 9 lbs. per rod 7 C 3 14 D 3/4 lb. per foot 9 B 33/ 4 - 16 C 1 " " " 11 A 43/4 19 " B 1 1/4 " " " 13 AA 53/4 25 " Spc'l ll/ 2 " " " 14 AAA 63/4 28 J " A 13/ 4 " " «« 16 U/2 in. E 3 12 " AA 2 " " " 19 D 31/2 14 Spc'l 21/ 2 " " " 23 C 41/4 17 AAA 3 ■« ,, « 25 B 5 19 5/8 in. E I 2 " per rod 8 " A 6V2 23 D 1 " per foot 9 " AA 71/2 25 *• C 11/2" " " 13 Spc'l 8 27 " B 2 " " " 16 AAA 8 1/2 28 " A 21/2 " " " 20 13/4 in. D 4 ' 13 " AA 23/4 " " " 22 C B Spc'l A 5 ' 6 * 6V2; 17 19 21 23 3/4 in. AAA E 31/ 2 " " «' 1 " " " 25 . 8 D 1 1/4 " " " 10 " AA 81/ 2 * 27 " C 13/4" " » 12 " AAA 10 ' 1 •< 30 •' Spc'l 2 " " " 14 2 in. D 43/4' 15 " B A 21/4" " " 3 .. .. „ 16 20 ;; C B A 6 7 ' 8 ' 18 22 25 AA 31/2" " " 23 AA 9 ' 27 AAA 43/4 " " " 30 AAA 113/4" " " 30 WEIGHT OF LEAD PIPE WHICH SHOULD BE USED FOR A GIVEN HEAD OF WATER. (United Lead Co., New York, 1908.) Head or Number Pres- sure per sq. inch. Caliber and Weight per Foot. of Feet Fall. Letter. 3/8 inch. 1/2 inch. 5/8 inch. 3/4 inch. 1 inch. 11/4 in. 30 ft. 50 ft. 75 ft. 100 ft. 150 ft. 200 ft. 15 1b. 25 1b. 38 1b. 50 1b. 75 1b. 100 lb. D C B A AA AAA 10 oz. 12 oz. 1 lb. 11/4 lb. 1 1/2 lb. 13/4 lb. 3/4 lb. 1 lb. 11/4 lb. 1 3/4 lb. 2 lb. 3 lb. 1 lb. 11/2 lb. 2 lb. 21/2 lb. 23/4 lb. 3 1/2 lb. 1 1/4 lb. 13/4 lb. 21/4 lb. 3 lb. 31/2 lb. 43/4 lb. 2 lb. 21/2 lb. 31/4 lb. 4 lb. 43/4 lb. 6 lb. 21/2 lb. 3 lb. 33/4 lb. 43/4 lb. 53/4 lb. 63/4 lb. 218 MATERIALS. To find the thickness of lead pipe required when the head ol water is given. (Chad wick Lead Works.) Rule. — Multiply the head in feet by size of pipe wanted, expressed decimally, and divide *by 750; the quotient will be the thickness re- quired, in one-hundredths of an inch. Example. — Required thickness of half-inch pipe for a head of 25 feet. 25 X 0.50 -*■ 750 = 0.16 inch. 1 1/2 in., 2 and 3 pounds per foot. 2 "3 and 4 pounds per foot. 3 " 31/2, 5, and 6pounds perfoot. 3V2 " 4 pounds per foot. LEAD WASTE-PIPE. 4 in., 5, 6, and 8 pounds per foot. 41/2 " 6 and 8 pounds per foot. 5 " 8, 10, and 12 pounds perfoot. 6 " 12 pounds per foot. COMMERCIAL SIZES OF LEAD AND TIN TUBING. 1/8 inch. 1/4 inch. SHEET LEAD. Weight per square foot, 2l/ 2 , 3, 31/ 2 , 4, 4l/ 2 , 5, 6, 8, 9, 10 lb. and upwards. Other weights rolled to order. BLOCK-TIN PIPE. 3/g in., 4, 5, 6 and 8 oz. perfoot. 1/2 " 6, 71/2 and 10 " " 5/ 8 " 8 and 10 " " 3/4 " 10 and 12 " " U/4 " 1 1/2 " , 15 and 18 oz. perfoot. 11/4 and 11/2 lb." " 2 and 21/2 lb. " " 21/2 and 3 lb. " " TIN-LINED AND LEAD-LINED IRON PIPE. Iron and steel pipes are frequently lined with tin or lead for use as water service pipes, ventilation pipes, and for carrying corrosive liquids. See catalogue of Lead Lined Iron Pipe Co., Wakefield, Mass. WOODEN STAVE PIPE. Pipes made of wooden staves, banded with steel hoops, are made by the Excelsior Wooden Pipe Co., San Francisco, in sizes from 10 inches to 10 feet in diameter, and are extensively used for long-distance piping, especially in the Western States. The hoops are made of steel rods with upset and threaded ends. When buried below the hydraulic grade line j and kept full of water, these pipes are practically indestructible. For the | economic design and use of stave pipe see paper by A. L. Adams, Trans. A.S.C.E., vol. xli. WEIGHT PER FT. OF COPPER RODS, LB. (Waterbury Brass Co., 1908.) In. Round. Square. In. Round . Square. In. Round. Square. 1/8 0.047 0.060 11/8 3.831 4.88 21/8 13.668 17.42 1/4 .189 .241 U/4 4.723 6.01 21/4 15.325 19.51 3/8 .426 .542 13/8 5.723 7.24 23/8 17.075 21.74 v% .757 .964 11/2 6.811 8.67 2l/ 2 18.916 24.09 5/8 1.182 1.51 15/8 7.993 10.18 25/8 20.856 26.56 3/4 1.703 2.17 13/4 9.27 11.80 23/4 22.891 29.05 7/8 2.318 2.95 17/8 10.642 13.55 27/8 25.019 31.86 1 3.03 3.86 2 12.108 15.42 3 27.243 34.69 To find the weight of octagon rod, multiply the weight of round rod by 1.084. To find the weight of hexagon rod, multiply the weight of round rod by 1.12. WEIGHT OF COPPER AND BRASS WIRE AND PLATES. 219 ooo^-ooNoo^OtNT-aiNin^ -Ovt^in^r^tNCM — , OOC MO 'So - '5 |Q o rj t> oj 3 O O O O O 00 •'O'^tsoo'rotmNNmooo-om'O^l " u-, C^rr^tA— O^ O^ — vONOa*0\OP p l , 00 , T0 1 iA QOOlflNOtMntN OOOrslXvOirMTl'^TAf^rr : w ii fN (N CN CN — — — — O O O O O O O © O !0 -^ 'T ^ooooooooooooooooooog .£> & Z6 & £ £-a O PI s3 £- 0nMeoO*B0>O001"t0C K vom*ovtno»Msov- momoO'l-Of^T — ->o^vOT -, r-'rcsiooooo>o«tM» o — t^t-^u-ifStsoor^ooifsr^-^-o^inoo — m n o> -o in oo N -a>^ooomcoinm>ooinN^ , oiAvOooiNmuM)0'0\oo> i-JorsOOOfnoom-a-tNintt^Nf- ,lftO00ifM'iatA'tNtO»O' , tO>N' °TOO — mom(NOr- "- — ■J o^ r> O T tA tf»> ^N — TNOOarnO^^fOvOOO-OMinOa'O 3-^TA0NO(NT-^-00t^.a0O^OO000' 23/4 31/2 In the Whitworth or English system the angle of the thread is 55 degrees, and the point and root of the thread are rounded to a radius of 0.1373 X pitch. The depth of the thread is 0.6403 X pitch. SCREW- rHREADS. 221 SCREW-THREADS, SEIXERS OR U. S. STANDARD. Bolts and Threads. Hex. Nuts and Heads. ffl i "SJS 1? "o is cS O " OT3 OB 5*1 M M £ ° i ft-g J* 1 QJ3 1°' s . Ins. H 5 ? < < OB W w Hi H H yA Ins. Ins. Ins. Ins. Ins. Ins. Ins. 1/4 20 0.185 0.0062 0.049 0.027 1/2 7/16 37/64 1/4 3/16 7/10 5/16 18 .240 .0074 .077 .045 19/32 17/32 11/16 5/16 1/4 1°/12 3/8 16 .294 .0078 .110 .068 11/16 5/8 51/64 3/8 5/16 63/64 7/16 14 .344 .0089 .150 .093 25/32 23/32 9/10 7/16 3/8 17/64 1/2 13 .400 .0096 .196 .126 7/8 13/16 1 1/2 7/16 1 15/64 9/16 12 .454 .0104 .249 .162 i < V 32 29/3 2 11/8 9/16 1/2 1 23/ 6 4 5/8 11 .507 .0113 .307 .202 H/16 1 17/32 5/8 9/16 11/2 3/ 4 10 .620 .0125 .442 .302 H/4 '3/16 17/16 3/ 4 11/16 1 4 9/64 7/8 9 .731 .0138 .601 .420 17/16 13/8 1 21/32 7/8 13/16 21/32 1 8 .837 .0156 .785 .550 15/ 8 '9/16 17/8 1 15/16 219/64 J 1/8 7 .940 .0178 .994 .694 1 13/ ia I3/4 23/32 11/8 11/16 29/ie 1/4 7 1.065 .0178 1.227 .893 2 1 15/16 25/16 11/4 13/16 253/64 3/8 6 1.160 .0208 1.485 1.057 23/ie 21/8 217/32 '3/8 15/16 33/32 1/2 6 1.284 .0208 1.767 1.295 23/ 8 25/i 6 23/4 U/2 17/16 323/64 5/8 51/2 1.389 .0227 2.074 1.515 29/16 21/2 231/32 15/8 19/16 35/8 13/4 5 1.491 .0250 2.405 1.746 23/ 4 211/16 33/16 13/4 1 H/I6 357/64 17/g 5 1.616 .0250 2.761 2.051 215/ie 27/8 313/32 17/8 1 13/16 45/32 2 41/2 1.712 .0277 3.142 2.302 31/8 31/16 35/8 2 1 15/16 427/ 6 4 21/4 41/2 1.962 .0277 3.976 3.023 31/2 37/i 6 4Vl6 21/4 23/ 16 461/64 21/2 4 2.176 .0312 4.909 3.719 37/ 8 313/16 41/2 21/2 27/i 6 531/64 23/4 4 2.426 .0312 5.940 4.620 41/4 43/ie 429/32 23/4 2U/16 6 3 31/2 2.629 .0357 7.069 5.428 45/s 89 /i6 53/s 3 215/ie 617/32 31/4 31/2 2.879 .0357 8.296 6.510 5 415/16 5*3/16 31/4 33/16 71/16 31/2 31/4 3.100 .0384 9.621 7.548 53/s 55 /l6 67/64 31/2 3 7/16 739/64 33/4 3 3.317 .0413 11.045 8.641 53/4 511/16 621/32 33/4 3U/16 81/8 4 3 3.567 .0413 12.566 9.993 61/8 6 Vl6 73/32 4 315/16 841/ 6 4 41/4 27/ 8 3.798 .0435 14.186 11.329 6 1/2 67/ 8 71/4 75/s 8 83/ 8 83/4 91/8 67 /l6 79/16 41/4 43/16 93/i 6 41/2 23/ 4 4.028 .0454 15.904 12.743 6l3/i 6 731/32 41/2 47/16 93/ 4 43/4 25/ 8 4.256 .0476 17.721 14.226 73 /l6 813/32 43/4 4H/16 IOI/4 5 21/2 4.480 .0500 19.635 15.763 7 9/16 827/3 2 5 415/ie 1049/ 6 4 51/4 21/2 4.730 .0500 21.648 17.572 713/16 99/32 51/4 5 3/i 6 1 1 23/ e4 5l/ 2 23/s 4.953 .0526 23 . 758 19.267 85/i 6 923/32 51/2 57/i 6 117/8 53/4 23/ 8 5.203 .0526 25.967 21.262 8H/16 05/32 53/4 5H/16 123/s 6 21/4 5.423 .0555 28.274 23.098 91/16 019/32 6 515/16 1215/16 In 1864 a committee of the Franklin Institute recommended the adop- tion of the system of screw-threads and bolts which was devised by Mr. William Sellers of Philadelphia. This system is now in general use in the United States, and it is commonly called the United States Standard. The rule for proportioning the thread is as follows: Divide the pitch, or, what is the same thing, the side of the thread, into eight equal parts; take off one part from the top and fill in one part in the bottom of the thread ; then the flat top and bottom will equal one-eighth of the pitch, the wearing surface will be three-quarters of the pitch, and the diameter of screw at bottom of the thread will be expressed by the formula, diam. of bolt - (1.299 -^ no. of threads per inch). For a sharp V-thread with angle of 60 degrees the formula is, diam. of bolt - (1.733 -5- no. of threads per inch). The angle of the thread in the Sellers system is 60 degrees. 222 MATERIALS. Thickness of Nuts and Bolt Heads. — In the above table the thickness of nuts and heads (rough) is given as equal to the diameter of the bolt. Many manufacturers make the thickness of nuts about 7/ 8) and of bolt heads 3/ 4 , of the diam. of the bolt. Automobile Screws and Nuts. — The Association of Licensed Auto- mobile M'f'rs (1906) adopted standard specifications for hexagon head screws, castle and plain nuts known as the A.L.A.M. standard. Material to be steel, elastic limit not less than 60,000 lbs. per sq. in., tensile strength not less than 100,000 lbs. per sq. in. U. S. Standard thread is used, the threaded portion of screws being li/ 2 times the diameter. The castle nut has a boss on the upper surface with six slots for a locking pin through the bolt. Standard Automobile Screws, Castle and Plain Nuts. All dimensions in inches. P = pitch, or number of threads per inch. d = diam. of cotter pin. P -*■ 8 = flat top. D P B Ai H K / A c E d 1/4 28 3/8 7/32 3/16 Vlfi 3/3? 9/32 3/3? 5/64 1/16 Wir 24 }/2 . 17/64 15/64 1/lfi Vlk 21/64 3/32 5/64 1/16 3/8 24 9/16 2V64 9 /32 3/32 1/8 13/32 1/8 1/8 3/3? V/16 20 U/16 3/8 21/64 3 /32 1/8 29/64 1/8 1/8 3/3? V? 20 3/4 7/16 3 /8 3/37! 1/8 9/16 3/16 1/8 3/3? «/1« 18 7/8 3V64 27/64 3/32 1/8 39/64 3/16 5 /32 1/8 5/8 18 15/16 35/64 15/32 3/39, VS 23/32 1/4 5/3? 1/8 H/tfi 16 1 19/32 33/64 3/3? 1/8 49/64 1/4 5/32 1/8 3/4 16 »l/8 21/32 9/16 3/3?, 1/8 13/16 V4 5 /32 1/8 7/8 14 H/4 49/64 21/32 3/3? 1/8 29/32 1/4 5/32 1/8 1 14 17/16 7/8 3/4 3/32 1/8 1 1/4 5 /32 1/8 INTERNATIONAL STANDARD THREAD (METRIC SYSTEM). P = pitch, = 1 — no. of threads per millimeter. Depth of thread = 0.6495 P. Flat top and bottom of thread = one-eighth pitch. Diam. at bottom of thread = diam. of bolt - 1.299 P. Diam., mm. 6 7 8 9 10 11 12 14 16 18 20 22 24 27 Pitch, mm. 1.0 1.0 1.25 1.25 1.5 1.5 1.75 2. 2. 2.5 2.5 2.5 3. 3. Diam., mm. 30 33 36 39 42 45 48 52 56 60 64 68 72 76 80 Pitch, mm. 3.5 3.5 4. 4. 4.5 4.5 5. 5. 5.5 5.5 6. 6. 6.5 6.5 7. BRITISH ASSOCIATION STANDARD THREAD. The angle between the threads is 471/2°. The depth of the thread is 0.6 X the pitch. The tops and bottoms of the threads are rounded with a radius of 2/n of the pitch. Number 1 2 3 4 5 6 Diameter, mm 6.0 5.3 4.7 4.1 3.64 3.2 2.8 Pitch, mm 1.00 0.90 0.81 0.73 0.66 0.59 0.53 SIZE OF ROUGH IRON FOR U. S. STANDARD BOLTS. 223 Number 7 Diameter, mm 2.5 Pitch, mm 0.48 0.43 9 10 12 14 19 1.9 1.7 1.3 1.0 .79 0.39 0.35 0.28 0.23 0.19 LIMIT GAUGES FOR IRON FOR SCREW-THREADS. In adopting the Sellers, or Franklin Institute, or United States Stand- ard, as it is variously called, a difficulty arose from the fact that it is the habit of iron manufacturers to make iron over-size, and as there are no over-size screws in the Sellers system, if iron is too large it is necessary to cut it away with the dies. So great is this difficulty, that the practice of making taps and dies over-size has become very general. If the Sellers system is adopted it is essential that iron should be obtained of the correct size, or very nearly so. Of course no high degree of precision is possible in rolling iron, and when exact sizes were demanded, the ques- tion arose how much allowable variation there should be from the true size. It was proposed to make limit-gauges for inspecting iron with two openings, one larger and the other smaller than the standard size, and then specify that the iron should enter the large end and not enter the small one. The following table of dimensions for the limit-gauges was adopted by the Master Car-Builders' Association in 1883. Size of Large Small Differ- Size of Large Small Differ- Iron. End of End of Iron. End of End of In. Gauge. Gauge. In. Gauge. Gauge. 1/4 0.2550 0.2450 0.010 5/8 0.6330 0.6170 0.016 5 /l6 0.3180 0.3070 0.011 3/ 4 0.7585 0.7415 0.017 3/8 0.3810 0.3690 0.012 7/8 0.8840 0.8660 0.018 7/16 0.4440 0.4310 0.013 1 1.0095 0.9905 0.019 V2 0.5070 0.4930 0.014 H/8 1.1350 1.1150 0.020 9 /l6 0.5700 0.5550 0.015 H/4 1.2605 1.2395 0.021 Caliper gauges with the above dimensions, and standard reference gauges for testing them, are made by the Pratt & Whitney Co. THE MAXIMUM VARIATION IN SIZE OF ROUGH IRON FOR U. S. STANDARD BOLTS. Am. Mach., May 12, 1892. By the adoption of the Sellers or U. S. Standard, thread taps and dies keep their size much longer in use when flatted in accordance with this system than when made sharp "V", though it has been found advisable in practice in most cases to make the taps of somewhat larger outside diameter than the nominal size, thus carrying the threads further towards the V-shape and giving corresponding clearance to the tops of the threads when in the nuts or tapped holes. Makers of taps and dies often have calls for taps and dies, U. S. Stand- ard, "for rough iron." An examination of rough iron will show that much of it is rolled out of round to an amount exceeding the limit of variation in size allowed. In view of this it may be desirable to know what the extreme varia- tion in iron may be, consistent with the maintenance of U. S. Standard threads, i.e., threads which are standard when measured upon the angles, the only place where it seems advisable to have them fit closely. Mr. Chas. A. Bauer, the general manager of the Warder, Bushnell & Glessner Co., at Springfield, Ohio, in 1884 adopted a plan which may be stated as follows: All bolts, whether cut from rough or finished stock, are stand- ard size at the bottom and at the sides or angles of the threads, the vari- ation for fit of the nut and allowance for wear of taps being made in the machine taps. Nuts are punched with holes of such size as to give 85 per cent of a full thread, experience showing that the metal of wrought nuts will then crowd into the threads of the taps sufficiently to give practically a full thread, while if punched smaller some of the metal will be cut out by the tap at the bottom of the threads, which is of course undesirable. Machine taps are made enough larger than the nominal 224 MATERIALS. to bring the tops of the threads up sharp, plus the amount allowed for fit and wear of taps. This allows the iron to be enough above the nomi- nal diameter to bring the threads up full (sharp) at top, while if it is small the only effect is to give a flat at top of threads; neither condition affecting the actual size of the thread at the point at which it is intended to bear. Limit gauges are furnished to the mills, by which the iron is rolled, the maximum size being shown in the third column of the table The minimum diameter is not given, the tendency in rolling being nearly always to exceed the nominal diameter. In making the taps the threaded portion is turned to the size given in the eighth column of the table, which gives 6 to 7 thousandths of an inch allowance for fit and wear of tap. Just above the threaded portion of the tap a place is turned to the size given in the ninth column, these sizes being the same as those of the regular U. S. Standard bolt, at the bottom of the thread, plus the amount allowed for fit and wear of tap; or, in other words, d' = U. S. Standard d + (Z)' — D). Gauges like the one in the cut, Fig. 75, are furnished for this sizing. In finishing the threads of the Fig. 75. tap a tool is used which has a removable cutter finished accurately to gauge by grinding, this tool being correct U. S. Standard as to angle, and flat at the point. It is fed in and the threads chased until the flat point just touches the portion of the tap which has been turned to size §'. Care having been taken with the form of the tool, with its grinding on the top face (a fixture being provided for this to insure its being ground properly), and also with the setting of the tool properly in the lathe, the result is that the threads of the tap are correctly sized without further attention. STANDARD SIZES OF SCREW-THREADS FOR BOLTS AND TAPS. (Chas. A. Bauer.) A n D d h / D'-D D' d' H Inches Inches Inches Inches Inches Inches Inches Inches 1/4 20 0.2608 0.1855 0.0379 0.0062 0.006 0.2668 0.1915 0.2024 &/10 18 0.3245 0.2403 0.0421 0.0070 0.006 0.3305 0.2463 0.2589 3/8 16 0.3885 0.293S 0.0474 0.0078 0.006 0.3945 0.2998 0.3139 7/1*5 14 0.4530 0.3447 0.0541 0.0089 0.006 0.4590 0.3507 0.3670 V? 13 0.5166 0.4000 0.0582 0.0096 0.006 0.5226 0.4060 0.4236 «/lfi 12 0.5805 0.4543 0.0631 0.0104 0.007 0.5875 0.4613 0.4802 5 /s 11 0.6447 0.5069 0.0689 0.0114 0.007 0.0517 0.5139 0.5346 3/4 10 0.7717 0.6201 0.0758 0.0125 0.007 0.7787 0.6271 0.6499 7/R 9 0.8991 0.7307 0.0842 0.0139 0.007 0.9061 0.7377 0.7630 1 8 1.0271 0.8376 0.0947 0.0156 0.007 1.0341 0.8446 0.8731 11/8 7 1.1559 0.9394 0.1083 0.0179 0.007 1.1629 0.9464 0.9789 11/4 7 1.2809 1.0644 0.1083 0.0179 0.007 1.2879 1.0714 1.1039 A — nominal diameter of bolt. D = actual diameter of bolt. d = diameter of bolt at bottom of thread. n = number of threads per inch. / = flat of bottom of thread. h = depth of thread. D' and d' = diameters of tap. H = hole in nut before tapping. D = A + 0.2165/n. d = A- 1.29904/n. h = 0.7577/n = (D - d)/2. f = 0.125/w. H = D'_i^? = .D'-o.85(2ft). STANDARD SET-SCREWS AND CAP-SCREWS. 225 STANDARD SET-SCREWS AND CAP-SCREWS. American, Hartford, and Worcester Machine-Screw Companies. (Compiled by W. S. Dix, 1895.) (See tables below) Diameter of screw Threads per inch Size of tap drill * (A) (B) (C) (D) (E) (F) 1/8 3/16 1/4 Wifi 3/8 7/16 40 24 20 18 16 14 No. 43 No. 30 No. 5 17/64 21/64 3/8 (H) (I) (J) (K) (L) (M) 9/16 Ws 3/ 4 V/8 1 1 12 11 10 9 8 7 31/64 17/32 21/32 49/64 7/8 63/64 (G) 1/2 12 27/64 Diameter of screw. Threads per inch . . Size of tap drill * . . . (N) IV 7 H/8 * For cast iron. For numbers of twist-drills, see page 30. Set-screws. Hex. Head Cap-screws. Sq. Head Cap-screws. Short Diam. of Head. Long Diam. ofH'd. Lengths (under Head). Short Diam. of Head. Long Diam. of Head. Lengths (under Head). Short Diam. of Head. Long Diam. of Head. Lengths (under Head)... (C) 1/4 (D) 5/i6 (E) 3/ 8 (F) 7/ie (G) 1/2 (H) 9/ 16 (I) S/g (J) 3/4 (K) 7/s (L) 1 (M) H/8 (N) H/4 0.35 .44 .53 .62 .71 .80 .89 1.06 1.24 1.42 1.60 1.77 3/ 4 to 3 3/4 to 3 1/ 4 3/ 4 to 31/ 2 3/ 4 to 33/4 3/ 4 to 4 3/ 4 to 41/4 3/4 to 41/2 1 to 43/ 4 1 1/4 to 5 1 1/2 to 5 1 3/ 4 to 5 2 to 5 7/16 1/2 9 /l6 5/8 3/4 13/16 7/8 1 U/8 U/4 13/8 1 1/2 0.51 .58 .65 .72 .87 .94 1.01 1.15 1.30 1.45 1.59 1.73 3/4 to 3 3/4 to 3 1/4 3/4 to 3 1/ 2 3/ 4 to 3 3/ 4 3/ 4 to 4 3/ 4 to 41/4 1 to 41/2 1 1/4 to 43/4 1 1/2 to 5 1 3/ 4 to 5 2 to 5 2 to 5 3/8 7/16 1/2 9 /l6 5/8 11/16 3/4 7/8 U/8 11/4 13/ 8 H/2 0.53 .62 .71 .80 .89 .98 1.06 1.24 1.60 1.77 1.95 2.13 3/ 4 to 3 3/4 to 3 1/ 4 3/4 to 3 1/ 2 3/4 to 33/ 4 3/ 4 to 4 3/4 to 41/4 1 to 41/2 1 1/4 to 43/ 4 1 1/2 to 5 1 3/ 4 to 5 2 to 5 21/4 to 5 Round and Fillister Head Cap-screws. Flat Head Cap-screws. Button-head Cap- screws. Diam. of Head. Lengths (under Head). Diam. of Head. Lengths (including Head). Diam. of Head. Lengths (under Head). (A) 3/ie (B) 1/4 (C) 3/8 (D) 7/ie (E) 9/16 (F) 5/8 (G) 3/4 (H) 13/16 (I) 7/ 8 (J) 1 (K) U/8 (L) 1 1/4 3/ 4 to 21/2 3/4 to 23/4 3/4 to 3 3/ 4 to 31/4 3/ 4 to 3 1/2 3/ 4 to 33/ 4 3/4 to 4 1 to 41/4 U/4 to 41/2 1 1/2 to 43/4 1 3/ 4 to 5 2 to 5 1/4 3/8 15/32 5/8 3/4 13/16 7/8 1 U/8 13/8 3/4 to 1 3/4 3/4 to 2 3/ 4 to 21/4 3/ 4 to 23/4 3/ 4 to 3 1 to 3 1 1/4 to 3 1 1/2 to 3 1 3/ 4 to 3 2 to 3 7/32 (-225) 5/16 7/16 9/16 5/8 3/4 13/16 15/16 U/4 3/4 to 13/4 3/4 to 2 3/4 to 21/ 4 3/ 4 to 21/2 3/4 to 23/ 4 3/4 to 3 1 to 3 1 1/4 to 3 1 1/2 to 3 1 3/ 4 to 3 Threads are U. S. Standard. Cap-screws are threaded 3/ 4 length up to and including 1 inch diameter X 4 inches long, and 1/2 length above. Lengths increase by 1/4 inch each regular size between the limits given. Lengths of heads, except flat and button, equal diameter of screws. The angle of the cone of the flat-head screw is 76 degrees, the sides making angles of 52 degrees with the top. 226 MATERIALS. THE ACME SCREW THREAD. The Acme Thread is an adaptation of the commonly used style of worm j thread and is intended to take the place of the square thread. It is a little shallower than the worm thread, but the same depth as the square !' thread and much stronger than the latter. The angle of the thread is 29°. The various parts of the Acme Thread are obtained as follows: Width of point of tool for screw or tap thread = (0.3707 -*- No. of Threads per in.) - 0.0052. Width of screw or nut thread = 0.3707 -s- No. of Threads per in. Diam. of Tap = Diam. of Screw + 0.020. : Diam. of Screw- XT „ „„ r^, 1 ,^ ._ + 0.020. Diam. of Tap or ) Screw at Root J Depth of Thread = (1 No. of Threads per in. - 2 X No. of Threads per in.) + 0.010. MACHINE SCREWS.— A. £.M.#. Standard. The American Society of Mechanical Engineers (1907) received a report on standard machine screws from its committee on that subject. The included angle of the thread is 60 degrees and a flat is made at the top and bottom of the thread of one-eighth the basic diameter. A uniform increment of 0.013 inch exists between all sizes from to 10 and 0.026 inch in the remaining sizes. The pitches are a function of the diameter as expressed by the formula Threads per inch = D + 002 m The minimum tap conforms to the basic standard in all respects except diameter. The difference between the minimum tap and the maximum screw provides an allowance for error in pitch and for wear of the tap in service. A. S. M. E. STANDARD MACHINE SCREWS. (Corbin Screw Corporation.) Size. Outside Diameters. Pitch Diameters. Root Diameters. Out. No. Dia. and Mini- Maxi- Dif- fer- Mini- Maxi- Dif- fer- Mini- Maxi- Dif- Thds. mum. mum. mum. mum. mum. mum. ence. ence. ence. per In. 0.060-80 0.0572 0.060 0.0028 0.0505 0.0519 0.0014 0.0410 0.0438 0.0028 I .073-72 .070 .073 .003 .0625 .064 .0015 .052 .055 .0030 2 .086-64 .0828 .086 .0032 .0743 .0759 .0016 .0624 .0657 .0033 3 .099-56 .0955 .099 .0035 .0857 .0874 .0017 .0721 .0758 .0037 4 .112-48 . 1082 .112 .0038 .0966 .0985 .0019 .0807 .0849 .0042 5 .125-44 .1210 .125 .0040 .1082 .1102 .0020 .0910 .0955 .0045 6 .138-40 .1338 .138 .0042 .1197 .1218 .0021 .1007 .1055 .C048 7 .151-36 .1466 .151 .0044 .1308 .1330 .0022 .1097 .1149 .0052 8 .164-36 .1596 .164 .0044 .1438 .146 .0022 .1227 .1279 .0052 9 .177-32 .1723 .177 .0047 .1544 .1567 .0023 .1307 .1364 .0057 10 .190-30 .1852 .190 .0048 .166 .1684 .0024 .1407 .1467 .0060 12 .216-28 .2111 .216 .0049 .1904 .1928 .0024 .1633 .1696 .0063 14 .242-24 .2368 .242 .0052 .2123 .2149 .0026 .1808 .1879 .0071 16 .268-22 .2626 .268 .0054 .2358 .2385 .0027 .2014 .209 .0076 18 .294-20 .2884 .294 .0056 .2587 .2615 .0028 .2208 .229 .0082 20 .320-20 .3144 .320 .0056 .2847 .2875 .0028 .2468 .255 .0082 22 .346-18 .3402 .346 .0058 .3070 .3099 .0029 .2649 .2738 .0089 24 .372-16 .366 .372 .0060 .3284 .3314 .0030 .281 .2908 .0098 26 .398-16 .392 .398 .0060 .3544 .3574 .0030 .307 .3168 .0098 28 .424-14 .4178 .424 .0062 .3745 .3776 .0031 .3204 .3312 .0108 30 .450-14 .4438 .450 .0062 .4005 .4036 .0031 .3464 .3572 .0108 A. S. M. E. STANDARD TAPS. 227 A.S.M.E. STANDARD TAPS. (Corbin Screw Corporation.) Size. Outside Diameters. Pitch Diameters. Root Diameters. Tap Out. Drill No. Dia. and Thds. per Inch. Mini- mum. Maxi- mum. Dif- fer- ence. Mini- mum. Maxi- mum. Dif- fer- ence. Mini- mum. Maxi- mum. Dif- fer- ence. Di- am- eters. 0.060-80 0.0609 0.0632 0.0023 0.0528 0.0538 0.001 0.0447 0.0466 0.0019 0.0465 1 .073-72 .074 .0765 .0025 .065 .066 .001 .056 .058 .002 .0595 2 .086-64 .0871 .0898 .0027 .0770 .0781 .0011 .0668 .0689 .0021 .070 3 .099-56 .1002 .1033 .0031 .0886 .0897 .0011 .077 .0793 .0023 .0785 4 .112-48 .1133 .1168 .0035 .0998 .101 .0012 .0852 .0887 .0025 .089 5 .125-44 .1263 .1301 .0038 .1116 .1129 .0013 .0968 .0995 .0027 .0995 6 .138-40 .1394 .1435 .0041 .1232 .1246 0014 .1069 .1097 .0028 .110 7 .151-36 .1525 .1569 .0044 .1345 .1359 .0014 .1164 .1193 .0029 .120 8 .164-36 .1655 .1699 .0044 .1475 .1489 .0014 .1294 .1323 .0029 .136 9 .177-32 .1786 .1835 .0049 .1583 .1598 .0015 .138 .1411 .0031 .1405 10 .190-30 .1916 .1968 .0052 .170 .1716 .0016 .1483 .1515 .0032 .152 12 .216-28 .2176 .2232 .0056 .1944 .1961 .0017 .1712 .1745 .0033 .173 14 .242-24 .2438 .250 .0062 .2167 .2184 .0017 .1897 .1932 .0035 .1935 16 .268-22 .2698 .2765 .0067 .2403 .2421 .0018 .2108 .2144 .0036 .213 18 .294-20 .2959 .3031 .0072 .2634 .2652 .0018 .2309 .2346 .0037 .234 20 .320-20 .3219 .3291 .0072 .2894 .2912 .0018 .2569 .2606 .0037 .261 22 .346-18 .3479 .3559 .0080 .3118 .3138 .0020 .2757 .2796 .0039 .281 24 .372-16 .374 .3828 .0088 .3334 .3354 .0020 .2928 .2968 .004C .2968 26 .398-16 .400 .4088 .0088 .3594 .3614 .002C .3188 .3228 .004C .323 28 .424-14 .4261 .4359 .0098 .3797 .3818 .0021 .3333 .3374 .0041 .339 30 .450-14 .4521 .4619 .0098 .4057 .4078 .0021 .3593 .3634 .0041 .368 SPECIAL TAPS. 1 0.073-64 0.0741 0.0768 0.0027 0.064 0.0651 0.0011 0.0538 0.0559 0.0021 0.055 2 .086-56 .0872 .0903 .0031 .0756 .0767 .0011 .064 .0663 .0023 .067 3 .099-48 .1003 .1038 .0035 .0868 .088 .0012 .0732 .0757 .0025 .076 4 .112-40 .1134 .1175 .0041 .0972 .0986 .0014 .0809 .0837 .0028 .082 36 .1135 .1179 .0044 .0955 .0969 .0014 .0774 .0803 .0029 .081 5 .125-40 .1264 .1305 .0041 .1102 .1116 .0014 .0939 .0967 .C028 .098 36 .1255 .1309 .0044 .1085 .1099 .0014 .0904 .0933 .0029 .0935 6 .138-36 .1395 .1439 .0044 .1215 .1229 .0014 .1034 .1063 .0029 .1065 32 .1396 .1445 .0049 .1193 .1208 .0315 .099 .1021 .0031 .1015 7 .151-32 .1526 .1575 .0049 .1323 .1338 .0315 .112 .1151 .0031 .116 30 .1526 .1578 .0052 .131 .1326 .0016 .1093 .1125 .0032 .113 8 .164-32 .1656 .1705 .0049 .1453 .1468 .0015 .125 .1281 .0031 .1285 30 .1656 .1708 .0052 .144 .1456 .0016 .1223 .1255 ."032 .1285 9 .177-30 .1786 .1838 .0052 .1569 .1585 .0016 .1353 .1385 .0032 .1405 24 .1788 .185 .0962 .1517 .1534 .0017 .1247 .1282 .0035 .1285 10 .190-32 .1916 .1965 .0049 .1713 .1728 .0015 .151 .1541 .0031 .154 24 .1918 .198 .:062 .1647 .1664 .0017 .1377 .1412 .0035 .1405 12 .216-24 .2178 .224 .0062 .1907 . 1 ?24 .0017 .1637 .1672 .C035 .166 14 .242-20 .2439 .2511 .0072 .2114 .2132 .0018 .1789 .1826 .0037 .182 16 .268-20 .2699 .2771 .0072 .2374 .2392 .0018 .2049 .2086 .0037 .209 18 .294-18 .2959 .3039 .0080 .2598 .2618 .0020 .2237 .2276 .0039 .228 20 .320-18 .3219 .3299 .0080 .2858 .2878 .0020 .2497 .2536 .0039 .257 22 .346-16 .348 .3568 .0088 .3074 .3094 .0020 .2668 .2708 .0040 .272 24 .372-18 .3739 .3819 .0080 .3378 .3398 .0020 .3017 .3056 .0039 .3125 26 .398-14 .4001 .4099 .0098 .3537 .3558 .0021 .3073 .3114 .0041 .316 28 .424-16 .426 .4348 .0088 .3854 .3874 .0020 .3448 .3488 .0040 .348 30 .450-16 .452 .4608 .0088 .4114 .4134 .0020 .3708 .3748 .0040 .377 228 MATERIALS. DIMENSIONS OF MACHINE SCREW HEADS, A.S.M.E. STANDARD. ROUND HEAD. (2) H3 OVAL. FILLISTER FLAT FILLI8- HEAD. TER HEAD. (3) (4) Dimensions. A=Diam.ofBody. D B = Diameter of Head, and r ad. of oval (3). C = H eight of i a-O.OC Head or Side > — ■ _ on of Head (3). ) 1 - 739 E= Width of Slot, 1/3C F= Height of ) Head (3). J Width of Slot = 0.173 A + 0.015. (1) (2) (3) (4) 2A-0.008 1.85A- 0.005 1.64A-0.009 1.64A- 0.009 0.7A 0.66A-0.002 0.66A- 0.002. V2C+O.OI 1/ 2 F I/2C 0.134B]+C A B B B C! C C D 0~025~ E E E E F (1) (2) 106 (3,4) (1) (2) (3,4) (1) (2) oToTT (3) (4) 0.019 (3) 0.060 11?. 0.0894 029 042 0.0376 0.010 0.025 0.0496 073 138 130 .1107 .037 .051 .0461 .028 .012 .035 .030 023 .0609 086 164 154 .132 ,045 ,060 .0548 .030 .015 .040 .036 027 .0725 099 190 178 .153 052 069 .0633 .032 .017 .044 .042 .032 .0838 .112 .216 .202 .1747 .060 .078 .0719 .034 .020 .049 .048 .036 .0953 .125 242 226 .196 067 087 .0805 .037 022 .053 .053 .040 .1068 ,138 262 250 .217 075 096 .089 .039 .025 .058 .059 .044 .1180 .151 294 274 .2386 ,082 .105 .0976 .041 .027 .062 .065 .049 .1296 .164 320 298 .2599 090 114 .1062 .043 .030 .067 .071 053 .1410 .177 .346 .322 .2813 .097 .123 .1148 .046 .032 .071 .076 .057 .1524 .190 372 346 .3026 .105 133 .1234 .048 .035 .076 .082 062 .1639 .216 424 394 .3452 .120 .151 .1405 ,052 .040 .085 .093 070 .1868 242 472 443 .3879 .135 169 .1577 .057 .045 .094 .105 .079 .2097 268 .528 491 .4305 .150 .187 .1748 .061 .050 .103 .116 .087 .2325 294 .580 .539 .4731 .164 .205 .192 .066 .055 .112 .128 .096 .2554 320 632 587 .5158 179 224 .2092 .070 .060 .122 .140 104 .2783 .346 682 635 .5584 .194 .242 .2263 .075 .065 .131 .150 .113 .3011 „372 .732 ,683 .601 .209 .260 .2435 .079 .070 .140 .162 .122 .3240 .398 .788 .731 .6437 .224 .278 .2606 .084 .075 .149 .173 .130 .3469 .424 .840 .779 .6863 .239 .296 .2778 .088 .080 .158 .185 .139 .3698 .450 .892 .827 .727 .254 .315 .295 .093 .085 .167 .201 .147 .4024 WEIGHT OF WEIGHT OF 100 BOLTS WITH SQUARE 100 BOLTS WITH SQUARE (Hoopes & Townsend.) HEADS. HEADS. 220 am. 3hes. 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 H/8 11/4 13/8 11/2 13/4 2 I agth. ches. H/2 2 21/2 3 31/2 4 41/2 51/2 6 61/ 2 7 '71/2 8 9 10 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 lbs. 3.9 4.6 5.4 6.2 6.9 7.6 8.3 9.0 9.7 10.4 11.1 11.8 12.5 13.2 lbs. 6.2 7.2 8.2 9.3 10.4 11.5 12.6 13.7 14.8 15.9 17.0 18.1 19.2 20.3 lbs. 9.7 11.3 12.9 14.5 16.1 17.7 19.2 20.7 22.2 23.7 25.2 2o.7 28.2 29.7 33.1 36.5 40.0 43.5 lbs. 14.7 16.5 18.5 20.5 22.6 24.7 26.8 28.9 31.0 33.1 35.2 37.3 39.4 41.5 45.7 49.9 54.1 58.3 lbs. 20.4 22.4 25.0 27.8 30.6 33.4 36.2 39.0 41.8 44.6 47.4 50.2 53.1 56.0 61.5 67.0 72.5 78.0 83.5 89.0 94.5 100.0 105.5 111.0 116.5 122.0 lbs. 26.0 29.0 32.2 35.4 38.7 42.0 45.3 48.6 51.9 55.2 58.5 61.8 65.1 68.5 75.2 81.9 88.7 95.5 102.3 109.1 116.0 123.0 130.0 137.0 144:0 151.0 lbs. 37.0 39.9 44.1 48.3 52.5 56.7 60.9 65.1 69.2 73.4 77.6 81.8 86.0 90.0 98.0 106.3 114.6 122.9 131.2 139.5 148.0 156:5 165.0 173.5 182.0 190.5 198.0 206.0 215.0 224.0 lbs. 58.0 63.2 69.0 75.2 81.4 87.6 93.8 100.0 106.1 112.2 118.3 124.4 130.5 136.6 148.8 161.0 173.2 184.4 196.6 208.8 221.0 233.2 245.4 257.6 269.8 282.0 294.0 306.0 318.0 330.0 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 97.7 105.6 113.8 122.0 130.2 138.4 146.6 154.9 163.2 171.5 179.8 187.1 195.4 212.0 229.0 246.0 263.0 280.0 297.0 314.0 331.0 348.0 365.0 382.0 399.0 416.0 437.0 454.0 470.0 145 153 163 174 185 196 207 218 229 240 251 262 273 295 317 339 361 383 405 427 449 471 493 515 537 559 581 603 625 240 253 267 281 295 309 323 337 351 365 379 407 435 463 491 519 547 575 603 631 659 687 715 743 771 799 827 855 309 325 342 359 376 394 412 430 448 466 484 518 552 586 620 655 690 725 760 795 830 865 900 935 970 1005 1040 1075 350 370 390 410 430 450 470 490 510 530 550 590 630 670 710 751 793 835 877 919 961 1003 1045 1087 1129 1171 1213 1?Vi 480 500 520 545 570 595 620 645 670 695 725 775 825 875 925 975 1025 1075 1125 1175 1225 1275 1325 1375 1425 1475 1525 157S 800 833 866 900 934 968 1002 1036 1070 1138 1206 1274 1342 1410 1478 1548 1616 1684 1752 1820 1888 1956 2024 2092 2160 ??7fi 1370 1414 1458 1502 1546 1590 1634 1722 1810 1898 1986 2074 2162 2250 2338 2426 2514 2602 2690 2778 2866 2954 3042 3130 ROUND HEAD RIVETS. Approximate Number in One Pound. (Garland Nut & Rivet Co.) si 7/16 3/8 5/13 1/4 7/32 3/16 r, /32 1/8 - - 7/16 3/8 5/16 1/4 7/32 3/16 f) /32 1/8 CJ 3^ 3/s 68 103 145 184 194 204 13/8 10 l/o 15 22 34 46 65 76 87 v? 31 51 80 108 155 165 175 1 3/,, 10 14 21 32 43 62 72 81 5/8 28 45 70 94 135 148 160 17/s 91/o 13 20 30 41 58 69 3/ 4 17 24 39 63 84 119 132 144 2 9 12 19 29 39 55 67 7/8 15 22 35 56 75 106 121 135 21/1 81/4 11 17 27 35 49 1 14 20 32 50 68 96 111 126 2 l/o 73/ 4 10 16 24 32 45 H/8 13 19 30 46 62 88 102 116 23/.« 71/4 9 14 22 29 42 U/4 12 18 28 43 57 81 94 108 3 63/ 4 8 13 20 21 39 13/8 111/9 17 26 40 53 74 87 100 i 1/9 6 7 11 18 lb 34 H/2 11 16 24 37 50 69 81 93 4 5 6 10 16 20 30 Small rivets are made to fit holes of their rated size; the actual diameter may vary slightly from the decimals given below: Size 3/32 7/ 64 l/ 8 9/64 6/33 U/ M 3/ 16 Approx. diam 094 .109 .125 .140 .155 .170 .185 Size 7/32 1/4 9 /32 5 / 16 3/ 8 7/ 16 Approx. diam 215 .245 .275 .305 .365 .425 230' MATERIALS. With United TRACK BOLTS. States Standard Hexagon Nuts. Wt.of Rail. Lb. per Yard. Bolts. Nuts. No. in Keg, 200 Lb. Kegs per Mile. Wt. of Rail. Lbs. per Yard. Nuts. No. in Keg, 200 Lb. 375 410 435 465 715 760 800 820 Kegs per Mile. 45 to 85 | 3/ 4 x41/4 3/ 4 x4 3/4X33/4 3/4X31/2 3/4x31/4 3/4 X 3 11/4 U/4 U/4 11/4 U/4 U/4 230 240 254 260 266 283 6.3 6. 5.7 5.5 5.4 5.1 30 to 40 J 20 to 30 J U/16 U/16 U/16 U/16 7/8 7/8 7/8 7/8 4. 3.7 3.3 3.1 2. 2. 2. 2. WROUGHT WASHERS, MANUFACTURERS' STANDARD. (Upson Nut Co., Cleveland, 1906.) Diam. Hole. Thick- ness B.W.G. Bolt. No. in 200 Lb. Diam. Hole. Thick- ness B.W.G. Bolt. No. in 200 Lb In. In. No. In. In. In. No. In. »/ifi 1/4 18 3/16 85200 21/? 1 V16 9 1 1200 3/4 W1R 16 1/4 34800 23/4 11/4 9 U/8 888 7/8 a/« 16 5/16 26200 3 13/8 9 U/4 900 1 7/lfi 14 3/8 14400 31/4 U/9, 8 13/ 8 600 U/4 V? 14 7/16 8400 31/2 15/8 8 11/2 570 m a/16 12 1/2 5800 33/4 13/ 4 8 15/8 460 11/2 Vr 12 9/16 4600 4 17/8 8 13/4 432 13/4 11/16 10 5/8 2600 41/4 2 8 17/8 366 2 13/1 fl 10 3/4 2200 41/2 21/8 8 2 356 21/4 l°/l6 9 7/8 1600 SIZES OF CAST WASHERS. (Upson Nut Co., Cleveland, 1906.) Diam. Hole. Thick. Bolt. Weight. Lbs. Diam. Hole. Thick. Bolt. Weight. Lbs. In. In. In. In. In. In. In. In. 21/4 5/8 H/16 1/2 1/2 4 11/ 8 15/16 1 15/ 8 23/4 3/4 3/4 5/8 5/8 41/2 U/4 1 U/8 21/4 3 7/8 13/16 3/4 3/4 5 13/ 8 U/8 U/4 3 31/2 1 7/8 7/8 U/4 6 13/4 U/4 11/2 5 TURNBUCKLES. 231 CONE-HEAD BOILER RIVETS, Vf EIGHT PER 100. . (Hoopes & Townsend.) Diam., in., Scant. 1/2 9 /l6 5/8 H/16 3/4 13/16 7/8 1 11/8* 11/4* Length. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 3/4 inch 8.75 9.35 10.00 10.70 11.40 12.10 13.7 14.4 15.2 16.0 16.8 17.6 16.20 17.22 18.25 19.28 20.31 21.34 7/8 " 1 2K70 23.10 24.50 25.90 '26:55 28.00 29.45 30.90 1 1/8 " 11/4 " 37.0' 38.6 "'46' 48 '"60" 63 '3/8 " '95' 11/2 " 12.80 18.4 22.37 27.30 32.35 40.2 50 65 98 " 133 * 15/8 " 13.50 19.2 23.40 28.70 33.80 41.9 52 67 101 137 13/4 " 14.20 20.0 24.43 30.10 35.25 43.5 54 69 104 141 17/8 " 14.90 20.8 25.46 31.50 36.70 45.2 56 71 107 145 2 15.60 21.6 26.49 32.90 38.15 47.0 58 74 110 149 21/8 " 16.30 22.4 27.52 34.30 39.60 48.7 60 77 114 153 21/4 " 17.00 23.2 28.55 35.70 41.05 50.3 62 80 118 157 23/8 " 17.70 24.0 29.58 37.10 42.50 51.9 64 83 121 161 21/2 " 18.40 24.8 30.61 38.50 43.95 53.5 66 86 124 165 25/8 " 19.10 25.6 31.64 39.90 45.40 55.1 68 89 17,7 169 23/ 4 " 19.80 26.4 32.67 41.30 46.85 56.8 70 92 130 173 27/8 " 20.50 27.2 33.70 42.70 48.30 58.4 72 95 133 177 3 21.20 28.0 34.73 44.10 49.75 60.0 74 98 137 181 31/4 " 22.60 29.7 36.79 46.90 52.65 63.3 78 103 144 189 31/2 " 24.00 31.5 38.85 49.70 55.55 66.5 82 108 151 197 33/4 " 25.40 33.3 40.91 52.50 58.45 69.8 86 113 158 205 4 26.80 35.2 42.97 55.30 61.35 73.0 90 118 165 2'3 41/4 " 28.20 36.9 45.03 58.10 64.25 76.3 94 124 172 221 41/2 " 29.60 38.6 47.09 60.90 67.15 79.5 98 130 179 229 43/4 " 31.00 40.3 49.15 63.70 70.05 82.8 102 136 186 237 5 32.40 42.0 51.27 66.50 72.95 86.0 106 142 193 245 51/4 " 33.80 43.7 53.27 69.20 75.85 89.3 110 148 200 254 51/2 " 35.20 45.4 55.33 72.00 78.75 92.5 114 154 206 263 53/4 «' 36.60 47.1 57.39 74.80 81.65 95.7 118 160 212 272 6 38.00 48.8 59.45 77.60 84.55 99.0 122 166 218 281 6I/2 " 40.80 52.0 63.57 83.30 90.35 105.5 130 177 231 297 7 43.60 55.2 67.69 88.90 95.15 112.0 138 188 245 314 Heads 5.50 8.40 11.50 13.20 18.00 23.0 29.0 38.0 56.0 77.5 * These two sizes are calculated for exact diameter. TURNBUCKLES. (Cleveland City Forge and Iron Co.) Standard sizes made with right and left threads. D = outside diameter of screw. A = length in clear between heads = 6 ins. for all sizes, B = length of tapped heads = 1 1/2 D nearly. C = 6 ins. + 3 D nearly. 232 MATERIALS. TINNERS' RIVETS. FLAT HEADS. Garland Nut & Rivet Co. gd a a is ■ o sfri .g k I s -g M • C S3 ia to • S3.C 0> . Q h1 £ .Q 1-} fc~ Q ^ £~ Q Hi £- 0.070 Vs 4 oz. 0.115 13/fi 4 1 lb. 0.160 5/16 3 lbs. 0.225 7/16 8 .080 9/64 6 .120 7/3? H/4 .163 *V«4 31/2 .230 ^9/64 9 .090 5/32 8 .125 15/fi 4 H/?, .173 11/3?, 4 .233 l°/32 10 .094 U/(M 10 .133 1/4 13/4 .185 8/8 5 .253 1/2 12 .101 3 /l6 12 .140 17/64 2 .200 &/«4 6 .275 33/ fi4 14 .109 3/16 14 .147 9/32 21/2 .215 13/32 7 .293 l>/32 16 MATERIAL REQUIRED FOR ONE MILE OF SINGLE TRACK RAILROAD. (American Bureau of Inspection and Tests, 1908.) Cross Ties. 33-Foot Rail. 30-Foot Rail. Spacing of Ties, Center to Center. Ties per Rail. Ties per Mile. Ties per Rail. Ties per Mile. 20 18 16 3200 2880 2560 18 16 14 3168 2816 2464 1 ft. 6 in. 1 " 9 " 2 " " Weight per Yard. Lb. Gross Tons Per Mile. Weight per Yard. Lb. Gross Tons Per Mile. Weight per Yard. Lb. Gross Tons per Mile. 100 90 85 80 75 72 70 1571/7 1413/ 7 133 4/ 7 125 5/ 7 1176/7 1131/7 110 67 65 60 56 52 50 45 1052/7 1021/7 942/7 88 815/7 78 4/7 705/ 7 40 35 30 25 20 16 12 626/7 55 471/7 392/7 313/7 251/7 I86/7 Decimal 1 5/ 7 =0.714. Equivalent fo B/7 = 0.857. r i/ 7 = 0.143 2/ 7 = 0.286. 3/ 7 = 0.429. 4/ 7 = 0.571. 233 To find gross tons per mile of track multiply weight of rail (pounds per yard) by 11 and divide by 7. To find feet of rail per gross ton divide 6720 by weight of rail per yard. Splices and Bolts. Length of Rails Used. Number of Joints or Rails. Number of Bolts Using Four-Hole Splices. Number of Bolts Using Six-Hole Splices. 33 ft. 30 " 320 352 1280 1408 1920 2112 Spikes. °o Kegs per Mile (4 Spikes to a Tie). Using 33-Ft. Using 30-Ft. Under Head. »03 Rails. Rails. No 20 I 18 1 16 18 | 16 I 14 £6 < Ties per Rail. Ties per Rail. $"£ 6 x5/ 8 260 49.2 44.3 39.4 48.7 43.3 37.9 40.6 Hi 6 X9/16 350 36.6 32.9 29.3 36.2 32.2 28.2 30.2 w - 51/2X5/ 8 290 44.1 39.7 35.3 43.7 38.8 34.0 36.4 g»s 51/2X 9 /16 375 34.1 30.7 27.3 33.8 30.0 26.3 28.2 5 X9/1 6 400 32.0 28.8 25.6 31.7 28.2 24.6 26.4 * 5 Xl/2 450 28.5 25.6 22.8 28.2 25.0 21.9 23.5 "E 41/2X1/2 530 24.2 21.8 19.3 23.9 21.3 18.6 19.9 41/ 2 x7/i6 680 18.8 17.0 15.1 18.6 16.6 14.5 15.5 M 12800 11520 10240 12672 11264 9856 10560 WROUGHT SPIKES. Number of Nails in Keg of 150 Pounds. Length, Inches. 1/4 in. 5 /l6 in- 3 /8in. Length, Inches. 1/4 in. 5 /l6 in. 3 /8 in. 7 /l6in. 1/2 in 3 2250 1890 1650 1464 1380 1292 7 8 9 10 11 12 1161 662 635 573 482 455 424 391 445 384 300 270 249 236 306 31/2 4 41/2 1208 1135 1064 930 868 "742' 570 256 240 222 203 6 180 For sizes and weights of wire spikes see Steel Wire Nails, page 235. BOAT SPIKES. Number in Keg of 200 Pounds. Length. 1/4 5/16 3/8 1/2 2375 2050 1825 5 " 1230 1175 990 880 940 800 650 600 525 475 6 " 450 7 " 375 8 " .... 335 9 " 300 10 " 275 234 MATERIALS. LENGTH AND NUMBER OF CUT NAILS TO THE POUND. Size. a 1-1 a a a O c 6 a 73 m a '1 O n 5 O H 03 M » 3/ 4 3/4 In. sou 500 376 224 180 7/ 8 7/8 1 11/4 11/2 13/4 2 21/4 21/2 23/4 3 31/4 31/2 4 .41/2 51/2 6 2d 800 480 288 200 168 124 88 70 58 44 34 23 18 14 10 8 1100 720 523 410 268 188 146 130 102 76 62 54 1000 760 368 3d 4d 398 5d 130 96 82 68 6d 95 74 62 53 46 42 38 33 20 84 64 48 36 30 24 20 16 224 126 98 75 65 55 40 27 7d 8d 128 110 91 71 54 40 33 27 9d lOd 28 12d 16d 22 20d 141/ 2 121/2 91/2 8 30d 40d 50d 60d 6 DIMENSIONS OF WOOD SCREWS. No. Threads per In. Diam. of Body. Lengths. No. Threads per In. Diam. of Body. Lengths, In. In. In. In. 2 56 0.0842 3/16-1/2 12 20, 24 0.2158 3/8-13/4 3 48 .0973 3 /l6- 5 /8 14 20, 24 .2421 3/8-2 4 32, 36, 40 .1105 3/16-3/4 16 16, 18, 20 .2684 3/8-21/4 5 32, 36, 40 . 1 236 3/16-7/8 18 16, 18 .2947 1/2-21/2 6 30, 32 .1368 3/16-1 20 16, 18 .3210 1/2-23/4 7 30, 32 .1500 1/4-1 1/8 22 16, 18 .3474 1/2-3 8 30, 32 .1631 1/4-1 1/4 24 14, 16 .3737 1/2-3 9 24, 30, 32 .1763 1/4-13/8 26 14, 16 .4000 3/4-3 10 24, 30, 32 .1894 1/4-1 1/2 28 14, 16 .4263 7/3-8 30 14, 16 .4520 13- WEIGHTS AND DIMENSIONS OF LAG SCREWS. Length in Inches. Diameter in Inches. 3/8 Lb. per 100. 7/16 Lb. per 100. 1/2 Lb. per 100. 5/8 Lb. per 100. 3/ 4 Lb. per 100. H/2 6.88 7.50 8.25 9.25 9.62 10.82 11.50 13.31 14.82 16.50 17.37 18.82 13/ 4 11.75 12.62 12.88 13.28 16.62 18.18 18.88 19.50 21.25 23.56 25.31 16.88 17.18 18.07 19.18 22.00 24.00 26.82 28.25 30.37 33.88 35.37 38.94 44.37 2 21/4 21/0 3 34.07 35.88 39.25 42.62 47.75 51.62 55.12 61.88 68.75 77.00 90.00 31/2 4 64 00 41/2 67 88 5 : 2 71 37 51/2 79 37 6... 86.62 7 92.75 8 97.50 9 108.75 10 124.75 STEEL WIRE NAILS. 235 GO T3T3X3'w5-C'O-CJ'C-dX)'0T5T3-d tm>OMO»oN>oooooo — — — CNr^TirtvO •saqouj 'q^Sua^j •S85[ldg 8JJAV • -^-*^r3 — — 2°° •Surajq •ooo'Bqo^ r^. r^ ir> rr^ Q\ Q\ \C • 8T Suiqg ?4 §SlE~z s Sugoog paqj-Bg SS^S •Sm^is T § 22° e3 O . >> > \0 — or^^oiTMn-^-f^Cvlc^ — — — M. 3 tN^NNNISOm — 00 — t^m O ffl >> > K . ■ T o r-* o vO o m • •8UIJ N-COO o • •gtnqstui j paqj-sg puB qaoouig 1 o tOO>COaN-nON OOOOl^OONN — ©^ \C •80U8J • ^ n aoo >c in t tn m •qouyio TTmr^ovooocsior^ •sp-Bjg pu-e Sft'B^J UOTIIUIOQ 00 CO -^55oo>«*tmN'-'-- •saqouj 'q^Suaq; — — — — — — {Mr^CN!Cvlr<* 1 r<-\rA^l-" , Tir\mvO CO : i c = — - X 00O> i o a I -z 236 NUMBER OF WIRE NAILS PER POUND. M l-l a | »5!<£j4?\ ;:."'.;::;: These approximate numbers are an average only, and the figures given may be varied either way by changes in the dimensions of the heads or points. Brads and no-head nails will run more to the pound than the table shows, and large or thick-headed nails will run less. = | f^-*mso i i i* : i : i i i © t^in*NO. i i ''■ ''■ o> Tfin*ts»o ; ; CO | >nloco- ::::::: - 1 vONOOO^ — f^lACO * 1 SOOO — r^tnco — inu. • • • in 1 ooa — rnmoo — mom — O • "f 1 O>Orntr\O^00mO'»OinC " ! o-^*o»tn>o-is^NNam 1 Ntn^O^MOOi^f\^0* — ONt^ «' f in o^ N ia o if\ — o i^ o» m m rsco vO • — « — i — NNrnr^^tirnriOCOOr^tMA ^ ^Ntfl>00>ONOOO'NO'm1-1 , tO ■ • N O-OONOOintANinvOrA^NI-OOOOO-O • CN cm cs m en tj- m vcin oo o r~^ • I OONO^iAO^OOtAON minNN^-O-UMO-tNcnOOOinOMS NaoOI-OO-NOinoOiAOi^NW^-OOoMO NNrOtinvOtM»0-tANOOrMAtM»vOMNr> > ^tinNONinO>ONinCO-0>OM»-^'OinfriO - 57 65 76 90 106 123 149 172 207 248 314 411 536 710 876 1143 1558 2069 2667 3750 4444 £ 100 120 141 164 200 229 276 333 418 548 714 947 1168 1523 2077 2758 3556 5000 5926 7618 £ 169 197 ?39 275 331 397 502 658 857 1136 1402 1828 2495 3310 4267 6000 7111 9143 £ 211 247 299 345 414 496 628 822 1072 1420 1752 2280 3116 4138 5334 7500 8888 11428 £ 5 0>^*»«NNOON -i — ^-Mfl^iANO'-m > 3$$2SS8£8 CO 9 '1 8g es" To 222E vOlNOOO c 1 PROPERTIES OF STEEL WIRE. PROPERTIES OF STEEL WIRE. (John A. Roebling'sISons Co., 1908.) No., Diam., in. Area, square inches. Breaking strain, 100, 000 lb. per sq. inch. Weight n pounds. Feet in 2000 lb. Roebling Gauge. Per 1000ft. Per mile. 000000 0.460 0.166191 16,619 558.4 2,948 3,582 00000 0.430 0.145221 14,522 487.9 2,576 4,099 0000 0.393 0.121304 12,130 407.6 2,152 4,907 000 0.362 0.102922 10,292 345.8 1,826 5,783 00 0.331 0.086049 8,605 289.1 1,527 6,917 0.307 0.074023 7,402 248.7 1,313 8,041 1 0.283 0.062902 6,290 211.4 1,116 9,463 2 0.263 0.054325 5,433 182.5 964 10,957 3 0.244 0.046760 4,676 157.1 830 12,730 4 0.225 0.039761 3,976 133.6 705 14,970 5 0.207 0.033654 3,365 113.1 597 17,687 6 0.192 0.028953 2,895 97.3 514 20,559 ' 7 0.177 0.024606 2,461 82.7 437 24,191 8 0.162 0.020612 2,061 69.3 366 28,878 9 148 0.017203 1,720 57.8 305 34,600 10 0.135 0.014314 1,431 48.1 254 41,584 11 0.120 0.011310 1,131 38.0 201 52,631 12 0.105 0.008659 866 29.1 154 68,752 13 0.092 0.006648 665 22.3 118 89,525 14 0.080 0.005027 503 16.9 89.2 118,413 15 0.072 0.004071 407 13.7 72.2 146,198 16 0.063 0.003117 312 10.5 55.3 191,022 17 0.054 0.002290 229 7.70 40.6 259,909 18 0.047 0.001735 174 5.83 30.8 343,112 19 0.041 0.001320 132 4.44 23.4 450,856 20 0.035 0.000962 96 3.23 17.1 618,620 21 0.032 0.000804 80 2.70 14.3 740,193 22 0.028 0.000616 62 2.07 10.9 966,651 23 0.025 0.000491 49 1.65 8.71 24 0.023 0.000415 42 1.40 7.37 25 0.020 0.000314 31 1.06 5.58 26 0.018 0.000254 25 0.855 4.51 27 0.017 0.000227 23 .763 4.03 28 0.016 0.000201 20 .676 3.57 29 0.015 0.000177 18 .594 3.14 30 0.014 0.000154 15 .517 2.73 31 0.0135 0.000143 14 .481 2.54 32 0.013 0.000133 13 .446 2.36 33 0.011 0.000095 9.5 .319 1.69 34 0.010 0.000079 7.9 .264 1.39 35 0.0095 0.000071 7.1 .238 1.26 36 0.009 0.000064 6.4 .214 1.13 The above table was calculated on a basis of 483.84 lb. per cu. ft. for steel wire. Iron wire is a trifle lighter. The breaking strains are calculated for 100,000 lb. per sq. in. throughout, simply for convenience, so that the breaking strains of wires of any strength per sq. in. may be quickly deter- mined by multiplying the values given in the tables by the ratio between the strength per square inch and 100,000. Thus, a No. 15 wire, with a strength per sq. in. of 150,000 lb., has a breaking strain of 407 X ] 5 ° ■■ 610.51b. ' 100,000 238 MATERIALS. GALVANIZED IRON WIRE FOR TELEGRAPH AND TELEPHONE LINES. (Trenton Iron Co.) Weight per Mile-Ohm. — This term is to be understood as dis- tinguishing the resistance of material only, and means the weight of such material required per mile to give the resistance of one ohm. To ascer- tain the mileage resistance of any wire, divide the " weight per mile- ohm" by the weight of the wire per mile. Thus in a grade of Extra Best Best, of which the weight per mile-ohm is 5000, the mileage resist- ance of No. 6 (weight per mile 525 lbs.) would be about 91/2 ohms; and No. 14 steel wire, 6500 lbs. weight per mile-ohm (95 lbs. weight per mile), would show about 69 ohms. Sizes of Wire used in Telegraph and Telephone Lines. No. 4. Has not been much used until recently; is now used on important lines where the multiplex systems are applied. No. 5. Little used in the United States. No. 6. Used for important circuits between cities. No. 8. Medium size for circuits of 400 miles or less. No. 9. For similar locations to No. 8, but on somewhat shorter cir- cuits; until lately was the size most largely used in this country. Nos. 10, 11. For shorter circuits, railway telegraphs, private lines, police and fire-alarm lines, etc. No. 12. For telephone lines, police and fire-alarm lines, etc. Nos. 13, 14. For telephone lines and short private lines; steel wire is used most generally in these sizes. The coating of telegraph wire with zinc as a protection against oxida- tion is now generally admitted to be the most efficacious method. The grades of line wire are generally known to the trade as "Extra Best Best'' (E. B. B.), "Best Best" (B. B.), and "Steel." "Extra Best Best" is made of the very best iron, as nearly pure as any commercial iron, soft, tough, uniform, and of very high conduc- tivity, its weight per mile-ohm being about 5000 lbs. The " Best Best" is of iron, showing in mechanical tests almost as good results as the E. B. B., but is not quite as soft, and somewhat lower in conductivity; weight per mile-ohm about 5700 lbs. The "Steel" wire is well suited for telephone or short telegraph lines, and the weight per mile-ohm is about 6500 lbs. The following are (approximately) the weights per mile of various sizes of galvanized telegraph wire, drawn by Trenton Iron Co.'s gauge: No. 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14. Lbs. 720, 610, 525, 450, 375, 310, 250, 200, 160, 125, 95. TESTS OF TELEGRAPH WIRE. The following data are taken from a table given by Mr. Prescott relat- ing to tests of E. B. B. galvanized wire furnished the Western Union Telegraph Co. Wei ? ht. Resist ance. Ratio of Breaking Size Diam., Inch. Length. Feet per pound. Temp. 75.8° Fahr. of Grains Pounds Weight to Wire Feet Ohms Weight per foot. per mile. per ohm per mile. per mile. 4 0.238 1043.2 886.6 6.00 958 5.51 5 .220 891.3 673.0 7.85 727 7.26 6 .203 758.9 572.2 9.20 618 8.54 3.05 7 .180 596.7 449.9 11.70 578 10.86 3.40 8 .165 501.4 378.1 14.00 409 12.92 3.07 9 .148 403.4 304.2 17.4 328 16.10 3.38 10 .134 330.7 249.4 21.2 269 19.60 3.37 11 .120 265.2 200.0 26.4 216 24.42 2.97 12 .109 218.8 165.0 32.0 179 29.60 3.43 14 083 126.9 95.7 55.2 104 51.00 3.05 " PLOUGH "-STEEL WIRE. 239 Joints in Telegraph Wires. — The fewer the joints in a line the better. All joints should be carefully made and well soldered over, for a bad joint may cause as much resistance to the electric current as several miles of wire. SPECIFICATIONS FOR GALVANIZED IRON WIRE. Issued by the British Postal Telegraph Authorities. Weight Mile per Diameter. Tests for Strength and Ductility. ID 43 rd a 6 c T3 a T3 SO +5 '5 H ■ SO ^o M ,5 ?1 "C to Allowed. w. Allowed. c = 1«2 S+3 1 .5 II X ■= u ffl 'A W fn w t; IS rt a* & d 03 3 d 03 d d §'53 oil d x ll 3 § tf m § ^ § i-T 3 ^ i § O lb. lb. lb. mils. mils. mils. lb. lb. lb 800 767 833 242 23; 24/ 2480 15 2550 14 2620 n 6.75 5400 600 571 629 209 204 214 1860 17 1910 16 1960 is 9.00 5400 430 424 477 181 176 186 1390 19 1425 18 1460 17 12.00 5400 400 377 424 l/l 166 176 1240 21 1270 20 1300 19 13.50 5400 200 190 213 121 118 125 620 30 638 28 655 26 27.00 5400 STRENGTH OF PIANO-WIRE. The average strength of English piano-wire is given as follows by Webster, Horsfals & Lean: Size,_ Music- wire Gauge. Equivalent Diameters, Inch. Ultimate Tensile Strength, Pounds. Size, Music- wire Gauge. Equivalent Diameters, Inch. Ultimate Tensile Strength, Pounds. 12 13 14 15 16 17 0.029 .031 .033 .035 .037 .039 225 250 285 305 340 360 18 19 20 21 22 0.041 .043 .045 .047 .052 395 425 500 540 650 These strengths range from 300,000 to 340,000 lbs. per sq. in. The composition of this wire is as follows: Carbon, 0.570; silicon, 090- sulphur, 0.011; phosphorus, 0.018; manganese, 0.425. " PLOUGH "-STEEL WIRE. The term "plough," given in England to steel wire of high quality was derived from the fact that such wire is used for the construction of ropes used for ploughing purposes. It is to be hoped that the term will not be used in this country, as it tends to confusion of terms. Plough- steel is known here in some steel-works as the quality of plate steel used for the mold-boards of ploughs, for which a very ordinary grade is good enough. Experiments by Dr. Percy on the English plough-steel (so-called) gave the following results: Specific gravity, 7.814; carbon, 0.828 per cent; manganese, 0.587 per cent; silicon, 0.143 per cent; sulphur, 0.009 per cent: phosphorus, nil; copper, 0.030 per cent. No traces of chro- mium, titanium, or tungsten were found. The breaking strains of the wire were as follows: Diameter, inch 0.093 0.132 0.159 0.191 Pounds per sq. inch . . 344,960 257,600 224,000 201,600 The elongation was only from 0.75 to 1.1 per cent. 240 COPPER WIRE TABLE. *3l S£8aSS?9SSSSSR8ffiSS|2§§|RSgg||§||||§|| >p?sl OK>6"fNO«>O0P00O SsfSEIISssSa^S S — O OOOO OO OQOOOOQpOOOQOOoSOOOdO i§ssg§§s§ss§sssllsg§gss§s§ssss 1B'TON--Oars-iA!nnlNO > 0-NiAt>-0>6tO'00'0 > 0-NNJ«)2 ^i — oooooooo£ : - - " : - : • ■'■'. ; - ". ooooooooooo 3 © O © O © O O O O O O O O © © O O O O © © © © © O © © © © © © © © © © © O£00NN r^i^TOOOOO — C 00(N^>OmtSO' — vOr^©r^r^rvi'«t-ir" 1 aov©»^ir\t^©Tt-GO»r%fnC'ie>r>. , !rcvico'«raO\0 — c>f^>oc>GC iANtinar^NNt^'ON , OiA— O C'l'T *© — rq r*.' oo — ' •■J- u-i o eW f\ — ' T — r-i oo oo r^ -*' — ' -o o-' c>>\oVi i>« <«i a — — — — — l{"JW«*ir>>©t>.00O© — r^^e>£jf > £°i82?£ 0^t>.©i*-iOO©C>>OrjONsOCqHaO^-fi)r>.0>ir>0*r> _ jS©rjcoS| ■Z 8 Srs it c 5 s 54.78 70.72 89.45 109.55 122.48 141.43 158.12 173.21 187.09 200.00 212.14 223.61 234.53 244.95 254196 264.58 273.87 282.85 291.55 300.00 308.23 316.23 331 .67 346.42 360.56 374.17 387.30 400.00 412.32 424.27 435.89 447.22 469.05 489.90 509.91 529.16 547.73 565 69 583.10 600.00 ^«ON'C'Coo'ei0 9.N«NO--©ooifi- "J 2} © i»» t> «s ^ £ **» e> >£ ^ u> » © N >» ir\ r>» oo e* © ws m «* fi! "T — ■— — — — — — — — — — — — r4rSCv»<«M*\<*»WS'«"»'* ii||l|||||||l|||i||||p|||||l|||l||||||l £31 u»5 9C ^£SS^9?9SSSSSi;.8SS$8Sgg§SSg8Sg§||'||§|| BARE AND INSULATED COPPER WIRE. 241 Sizes, Weights and Strengths of Hard-Copper Telegraph and Telephone Wire. (J. A. Roebling's Sons Co., 1908.) 02 _d 5 -2 ance, ln- ational s per mile °F. x. size, ing gauge B.B.iron of equal ance. d a of C £ . x. size, ing gauge B.B.iron of equal ance. W "• "S H SR ^ -! m pq Qpq Hpq ^(^Pm w pq PQ Qpq Hpq E^Ph 4550 ojpq 0000 641 723 767 862 925 3384 3817 4050 4890 000 509 587 629 710 760 2687 3098 3320 3750 4020 00 403 467 502 562 600 2127 2467 2650 2970 3170 320 377 407 462 495 1689 1989 2150 2440 2610 1 253 294 316 340 365 1335 1553 1670 1800 1930 2 202 239 260 280 300 1066 1264 1370 1480 1585 3 159 185 199 230 270 840 977 1050 1220 1425 4 126 151 164 190 220 665 795 865 1000 1160 5 100 122 135 155 190 528 646 710 820 1000 6 79 100 112 127 160 417 529 590 670 840 8 50 66 75 85 110 264 349 395 450 580 9 39 54 62 206 283 325 10 32 46 53 60 80 169 241 280 315 420 12 20 30 35 42 55 106 158 185 220 290 14 \2A 20 25 30 40 66 107 130 160 210 16 7.9 16 20 24 30 42 83 105 130 160 18 4.t 12 16 19 24 25 64 85 100 130 20 3.1 9 12 16 48 65 MATERIALS. Stranded Copper Feed Wire, Weight in Pounds. (John A. Roebling's Sons Co., 1908.) Weight per 1000 Feet. Weight per Mile. Weather- Weather- proof proof "^ 5rt 03 a3o!§ 03 c3 PQ 3:2 QPQ ~2 a % - "> 2 £js:pm a a5 o3 pq 03 . 3 a 11 C u PQ | 53 2,000,000 6100 6690 7008 7540 32208 35323 37000 39800 1,750,000 5338 5894 6193 6700 28184 31119 32700 35400 1,500,000 4575 5098 5380 5830 24156 26915 28400 30800 1,250,000 3813 4264 4508 4940 20132 22516 23800 20000 1,000,000 3050 3456 3674 3860 3980 16104 18246 19400 20400 26100 900,000 2745 3127 3332 3520 3640 14493 16513 17600 18600 11000 800,000 2440 2799 2992 3180 3280 12883 14779 15800 16800 19200 750,000 2288 2635 2822 3000 3100 12080 13913 14900 15850 17300 700,000 2135 2471 2650 2820 2920 11272 13045 14000 14900 16300 600,000 1830 2093 2235 2350 2460 9662 11052 11800 12400 15400 500,000 1525 1765 1894 1990 2080 8052 9318 10000 10500 13100 450,000 1373 1601 1724 1820 1900 7249 8452 9100 9600 10000 400,000 1220 1436 1553 1650 1700 6441 7584 8200 8700 9000 350,000 1068 1248 1345 1440 1500 5639 6589 7100 7600 7900 300,000 915 1083 1174 1270 1310 4831 5721 6200 6700 6900 250,000 762 907 985 1060 1120 4023 4788 5200 5600 5900 B.&S. Gauge. 0000 645 745 800 900 960 3405 3935 4220 4750 5070 000 513 604 653 735 785 2708 3190 3450 3880 4150 00 406 482 522 583 625 2143 2544 2760 3080 3300 322 388 424 480 510 1700 2051 2240 2530 2700 1 255 303 328 355 380 1346 1599 1735 1870 2000 2 203 246 270 290 335 1071 1301 1425 1540 1770 3 160 190 206 240 280 844 1004 1090 1270 1480 4 127 155 170 195 230 670 820 900 1030 1220 5 101 126 140 160 195 533 668 740 845 1030 6 80 103 115 132 165 422 544 610 695 870 8 50 68 78 87 105 264 359 410 460 555 Approximate Rules for the Resistance of Copper Wire. — The resistance of any copper wire at 20° C. or 68° F., according to Matthies- sen's standard, is R = — '■— , in which R is the resistance in inter- national ohms, I the length of the wire in feet, and d its diameter in mils. (1 mil = l/ioooinch.) A No. 10 Wire, A.W.G., 0.1019 in. diameter (practically 0.1 in.), 1000 ft. in length, has a resistance of 1 ohm at 68° F. and weighs 31.4 lbs. If a wire of a given length and size by the American or Brown & Sharpe gauge has a certain resistance, a wire of the same length and three numbers higher has twice the resistance, six numbers higher four times the resistance, etc. Wire gauge, A.W.G. No Relative resistance section or weight . See wire table, A.W.G. , under Electrical Engineering. 000 1 4 7 10 16 8 4 2 1 1/16 1/8 1/4 1/2 1 13 16 19 22 1/2 1/4 1/8 Vl6 WIRES OF DIFFERENT METALS AND ALLOYS. 243 SPECIFICATIONS FOR HARD-DRAWN COPPER WIRE. The British Post Office authorities require that hard-drawn copper wire supplied to them shall be of the lengths, sizes, weights, strengths, and conductivities as set forth in the annexed table. Weight per Statute Approximate Equiv- C £ -g'S J 3' ; i° Mile. alent Diameter, mils. »^rt a ■s® 0) - ■a'H a o3 so a 3 a '5 B 3 B 1 03 -3 CI 03 B 3 B 'B i B 3 a 1 c i 3 m a. s '3 £ 3 13 >fe 3^o .aggs oj o3|> c3 a-g£ 1^ , 100 971/2 1021/2 79 78 80 330 30 9.10 50 150 1461/4 1533/ 4 97 951/2 98 490 25 6.05 50 200 195 205 112 IIOI/2 1131/4 650 20 4.53 50 400 390 410 158 1551/2 160 1/4 1300 10 2.27 50 WIRES OF DIFFERENT METALS AND ALLOYS. (J. Bucknall Smith's Treatise on Wire.) Brass Wire is commonly composed of an alloy of 1 3/4 to 2 parts of copper to one part of zinc. The tensile strength ranges from 20 to 40 tons per square inch, increasing with the percentage of zinc in the alloy. German or Nickel Silver, an alloy of copper, zinc, and nickel, is practically brass whitened by the addition of nickel. It has been drawn into wire as fine as 0.002 inch diameter. Platinum wire may be drawn into the finest sizes. On account of its high price its use is practically confined to special scientific instruments and electrical appliances in which resistances to high temperature, oxygen, and acids are essential. It expands less than other metals when heated. Its coefficient of expansion being almost the same as that of glass permits its being sealed in glass without fear of cracking the latter. It is therefore used in incandescent electric lamps. Phosphor-bronze Wire contains from 2 to 6 per cent of tin and from 1/20 to 1/8 per cent of phosphorus. The presence of phosphorus is detrimental to electric conductivity. " Delta-metal " wire is made from an alloy of copper, iron, and zinc. Its strength ranges from 45 to 62 tons per square inch. It is used for some kinds of wire rope, also for wire gauze. It is not subject to de- posits of verdigris. It has great toughness, even when its tensile strength is over 60 tons per square inch. Aluminum Wire. — Specific gravity 0.268. Tensile strength only about 10 tons per square inch. It has been drawn as fine as 11,400 yards to the ounce, or 0.042 grain per yard. Aluminum Bronze, 90 copper, 10 aluminum, has high strength and ductility; is inoxidizable, sonorous. Its electric conductivity is 12.6 per cent. Silicon Bronze, patented in 1882 by L. Weiler of Paris, is made as follows: Fluosilicate of potash, pounded glass, chloride of sodium and calcium, carbonate of soda and lime, are heated in a plumbago crucible, and after the reaction takes place the contents are thrown into the molten bronze to be treated. Silicon-bronze wire has a conductivity of from 40 to 98 per cent of that of copper wire and four times more than that of iron, while its tensile strength is nearly that of steel, or 28 to 55 tons per square inch of section. The conductivity decreases as the ten- sile strength increases. Wire whose conductivity equals 95 per cent of that of pure copper gives a tensile strength of 28 tons per square inch, but when its conductivity is 34 per cent of pure copper, its strength is 50 tons per square inch. It is being largely used for telegraph wires. It has great resistance to oxidation. Ordinary Drawn and Annealed Copper Wire has a strength of from 15 to 20 tons per square inch. 244 MATERIALS. Composed of WIRE ROPES. STANDARD HOISTING ROPE. } Strands and a Hemp Center, 19 Wires to the Strand. (John A. Roebling's Sons Co., 1908.) See also pamphlets of John A. Roebling's Sons Co., Trenton Iron Co., A. Leschen & Sons Rope Co., and other makers. SWEDISH IRON. 03 s 01 ' s .s jO HI 5odS "3 o .2 ID .5 '3 jP *!§ | 60 G O.S£ 0> .2 a? 3 0) 0) 2 1 Q a a a O to £;s2 03 02 £ 60 £ J2.2-2 0) T3 | a° a O co £ 6J0C flfl o H l/8 8.00 78 15.60 13 10 3/4 21/4 0.89 97 1.94 4 2 2 6I/4 6.30 62 12.40 12 101/4 b/8 2 0.62 6.8 1.36 31/2 3 13/4 !>l/ ? 4.85 48 9.60 10 101/2 y/ifi IS/4 0.50 5.5 1.10 23/ 4 4 1 V8 3 4.15 42 8.40 81/9, 103/4 1/9 U/?, 0.39 4.4 0.88 21/4 5 U/ ? 43/ 4 3.55 36 7.20 71/9 10a V/1B H/4 0.30 3.4 0.68 2 5 V* 13/s 41/4 3.00 31 6.20 7 106 3/8 H/8 0.22 2.5 0.50 H/2 6 U/4 4 2.45 25 5.00 61/9 \0c W16 1 0.15 1.7 0.34 1 y H/8 31/2 2.00 21 4.20 6 lOrf 1/4 3/ 4 0.10 1.2 0.24 3/4 CAST STEEL. 23/ 4 85/s 11.95 228 45.6 10 8 i 3 1.58 34 6.80 4 77/ 8 9.85 190 37.9 91/9 9 ■7/8 23/ 4 1.20 26 5.20 31/ 2 1 21/4 A/8 8.00 156 31.2 8 V? 10 3/ 4 21/4 0.89 19.4 3.88 3 2 2 6I/4 6.30 124 24.8 8 101/4 *>/8 2 62 13.6 2.72 21/4 3 13/4 51/?, 4:85 96 19.2 71/4 101/9 »/lB 13/4 0.50 11.0 2.20 13/4 4 lb/8 5 4.15 84 16.8 6I/4 l03/ 4 i/„ 11/9, 0.39 8.8 1.76 H/2 5 11/, 43/ 4 3.55 72 14.4 53/ 4 10a V/lfi U/4 0.30 6.8 1.36 U/4 51/2 l3/ 8 41/4 3.00 62 12.4 51/? 106 3/8 11/8 0.22 5.0 1.00 6 H/4 4 2.45 50 10.0 5 m *>/m 1 0.15 3.4 0.68 2/3 y H/8 31/2 2.00 42 8.40 41/2 10rf 1/4 3/4 0.10 2.4 0.48 1/2 .This rope is almost universally employed for hoisting purposes on account of its flexibility. It is made of 6 strands, each of which is formed by twisting 19 wires together, and a hemp core or center. Some- times the hemp center is replaced by a wire strand, which adds from 7 to 10 per cent to the strength of the rope; but the wear on the center is as great as on the outside strands, and its use is not generally advised. This rope is very pliable, and will wind on moderate-sized drums and pass over reasonably small sheaves without injury. Where it is possi- ble, drums and sheaves larger than those indicated in the lists should be adopted, particularly when high speeds are employed or when the working strain is greater than one-fifth of the breaking strain, as the bending of a rope around a sheave is more destructive the heavier the strain on the rope and the smaller the sheave. The working strains for these tables have been calculated at about one-fifth the breaking strains. It is necessary, however, in some cases, — where the speed of the rope is - to take it at one-eighth or one-tenth of the breaking strain, TRANSMISSION OR HAULAGE ROPE. 245 Before deciding upon iron or steel for ropes, it is better to have advice from the manufacturers of wire rope. In substituting steel for iron, it is well to use the same size of rope, thereby taking full advantage of the increased wearing capacity of steel over iron. The best steel is the only one to use, as inferior grades are not as serviceable as good iron, because the constant vibrations to which ropes are subjected cause the poor steel to become brittle and unsafe. TRANSMISSION OR HAULAGE ROPE. Composed of 6 Strands and a Hemp Center, 7 Wires to the Strand. SWEDISH IRON. .a MO .a§ MO eg a .a MO .So ,ai a a .a o a a 3 o '3 X O a O 03 O w a."* 3 24 o of 5 3 3 03 | a '3 o 2 05 a ffl o x.a" 13 tS O 03 tsg fig- „ > 2 a a % ow£ 2w2 .as g a ■+i #$2 -2w£ .as H Q < < < § H Q < b < 13 U/4 4 2.45 24 4.80 103/4 21 V? HA. 0.39 4.2 0.84 4 14 11/8 31/9 2.00 20 4.00 91/9 22 ■Vlfl U/4 0.30 3.3 0.66 31/ 4 15 1 3 1.58 16 3.20 8I/2 23 3/8 H/8 0.22 2.4 0.48 23/,, 16 7/8 23/4 1.20 12 2.40 71/9, 24 •>Mfi 1 0.15 1.7 0.34 2 I'm \1 3/ 4 21/4 0.89 9.3 1.86 63/4 2b 9/3? V* 0.125 1.4 0.28 21/4 Id H/16 21/8 0.75 7.9 1.58 6 CAST STEEL. 11 11/9 43/ 4 3.55 68 13.6 81/9, 19 5/8 2 0.62 13.2 2.64 31/9 12 13/ 8 41/4 3.00 58 11.6 8 20 9/16 I 3/ 4 0.50 10.6 2.12 3 13 U/4 4 2.45 48 9.60 71/4 21 1/9 I 1/., 0.39 8.4 1.68 21/9 14 U/8 31/9 2.00 40 8.00 6I/4 22 '','16 11/4 0.30 6.6 1.32 21/,, 15 1 3 1.58 32 6.40 53/4 23 3/8 11/8 0.22 4.8 0.96 ?, 16 7/8 23/ 4 1.20 24 4.80 5 24 5/1 fi 1 0.15 3.4 0.68 I3/4 17 3/4 21/4 0.89 18.6 3.72 41/2 25 9/3- 7/8 0.125 2.8 0.56 11/o 18 H/16 21/8 0.75 15.8 3.16 4 This rope is much stiffer than standard hoisting rope. It is made of 6 strands, each of which is composed of 7 wires, and a hemp core or center. It may have, if it is desired, a wire center, which adds from 7 to 10 per cent to its strength, but it is then open to the objections already noted on page 226. The wires of this variety of rope are 1 2/3 times greater in diameter than those of the standard hoisting rope, and hence the rope is much less pliable, and will not bend around as small sheaves. It is well adapted for haulages and transmissions, because the wires are large and are not quickly worn through. It will resist the rough usage of mine haulages and the great wear due to pass- ing over a large number of pulleys and rollers. The wires are fewer in number, however, and a greater factor of safety is desirable than for hoisting rope, because the breakage of one or two wires takes away con- siderable amount of the total strength. In using steel, instead of iron rope, it is necessary to have the best quality. For transmissions, the sizes from li/s in. diameter down give excellent satisfaction, when prop- erly selected. Both the regular and Lang constructions are extensively used for haulages and inclined planes. 246 MATERIALS. PLOUGH-STEEL ROPE. Composed of 6 Strands and a Hemp Center. 19 WIRES TO THE STRAND. ,3 bjjo So Mo • So s 3 .s M§ Mo s ^ g J2^>, -fifCS P*> h - n JiJtN «*i 3 J2 O m B 3 .9 h a £§ 0)"* 3 "3 oj" g S3 a 3 .g _Sh fn 3 ffl ° °> 0> I o ft x.S JO 3 s i- £ | X S ft O 03 • ,Q 3 2 u F, a -4 Sm£ -2££ .So 03 ft -J $n£ -2r/5£ .S o H P 11/9 0.39 11 2.20 21/9 14 H/8 31/9, 2.00 53 10.6 61/4 22 V/16 H/4 0.30 8.55 1.71 2 15 1 3 1.58 42 8.40 51/9 23 3/8 11/8 0.22 6.35 1.27 11/9 16 7/8 23/4 1.20 32 6.40 5 24 ■V16 1 0.15 4.35 0.87 H/4 17 3/4 21/4 0.89 24 4.80 4 25 Ufa '7/8 0.125 3.65 0.73 1 18 H/16 21/8 0.75 21 4.20 31/2 Plough-steel wire is made of high grade of crucible steel, and will stand a strain of from 95 to 175 tons per sq. in. Plough-steel ropes are used instead of cast-steel or iron where it is necessary to reduce the dead weight, as, for instance, with heavy or extremely long ropes when the weight of the rope is a large item. They are also employed when the load on the rope of an existing plant has been materially Increased and the sheaves and drums cannot be altered to meet the new require- ments. In this case a plough-steel rope of the same size can be used with an increase in strength of 50 to 100 per cent. Plough-steel is, therefore, applicable to conditions involving great wear and rough usage. It is advisable to reduce all bends to a minimum and to use somewhat larger drums and sheaves than are suitable for the ordinary cast-steel rope, having a strength of 60 to 80 tons per sq. in. It is well to obtain advice upon the adaptability of plough-steel ropes before using them. " LANG LAY » ROPE. In wire rope, as ordinarily made, the component strands are laid up into rope in a direction opposite to that in which the wires are laid into strands; that is, if the wires in the strands are laid from right to left, the strands are laid into rope from left to right. In the "Lang Lay," sometimes known as "Universal Lay," the wires are laid into strands and the strands into rope in the same direction; that is, if the wire is laid in the strands from right to left, the strands are also laid into rope from right to left. Its use has been found desirable under certain conditions GALVANIZED IRON WIRE ROPE. 247 and for certain purposes, mostly for haulage plants, inclined planes, and street railway cables, although it has also been used for vertical hoists in mines, etc. Its advantages are that it is somewhat more flexible than rope of the same diameter and composed of the same number of wires laid up in the ordinary manner; and (especially) that owing to the fact that the wires are laid more axially in the rope, longer surfaces of the wire are exposed to wear, and the endurance of the rope is thereby increased. (Trenton Iron Co.) CABLE-TRACTION ROPES. According to English practice, cable-traction ropes, of about 31/2 in' circumference, are commonly constructed with six strands of 7 or 15 wires, the lays in the strands varying from, say, 3 in. to 31/2 in., and the lays in the ropes from, say, 7 1/2 in. to 9 in. In the United States, how- ever, strands of 19 wires are generally preferred, as being more flexible; but, on the other hand, the smaller external wires wear out more rapidly. The Market-street Street Railway Company, San Francisco, has used ropes 11/4 in. diam., composed of six strands of 19 steel wires, weighing 21/2 lb. per foot, the longest continuous length being 24,125 ft. The Chicago City Railroad Co. has employed cables of identical construction, the longest length being 27,700 ft. On the New York and Brooklyn Bridge cable-railway steel ropes 11,500 ft. long, containing 114 wires, have been used. GALVANIZED IRON WIRE ROPE. For Ships' Rigging and Derrick Guys. Composed of 6 Strands and a Hemp Center, 7 or 12 Wires to the Strand. 2 J2 4a2 r 2& 2' ,fl Mi - a o 1 ^ .2 4»" . UJ rA .2|h_c t3 a J w »i r <3 M £ 2 3 OS O GO d m C 2 3 a p 52 d a < s a-2-S b £2 < 5 js* < O 13/4 51/2 4.85 44 11 1 3 1.44 13 53/4 UV16 51/4 4.40 40 101/2 v/s 23/4 1.21 11 51/4 1 5/8 5 4.00 36 10 13/16 21/2 1.00 9.0 5 1 V? 43/4 3.60 32 91/2 3/4 21/4 0.81 7.3 43/4 1 V/16 41/2 3.25 29 9 t»/R 2 0.64 5.8 41/2 1 3/ 8 41/4 2.90 26 8 1/2 9/16 13/4 0.49 4.4 33/4 1 1/4 4 2.55 23 8 1/7 11/2 0.36 3.2 3 1 3/ 1fi 33/4 2.25 20 71/2 V/16 11/4 0.25 2.3 21/2 U/8 31/2 1.95 18 6 1/2 3/8 U/8 0.20 1.8 21/4 1 Vl6 31/4 1.70 15 6 Wl6 I 0.16 1.4 2 5 St RANDS, ' * WlR esEach 9 /32 7/8 0.123 1.1 13/4 7/32 5/8 0.063 0.56 11/4 1/4 3/4 0.090 0.81 11/2 3/16 1/2 0.040 0.36 U/8 Galvanized wire rope has almost entirely superseded manila rope for shrouds and stays aboard ship. It is cheaper in first cost, is not affected by weather, and does not stretch and contract with changes in atmos- pheric conditions; on the other hand, it is quite as elastic as manila rope. It is only 1/5 or 1/6 as large by bulk as a manila rope of equal strength, and offers only half as much surface to the wind, and weighs less. It is much less liable to accidents by cutting or chafing. If galvanized rope of greater strength than that shown in the table is desired, galvanized open hearth, cast-steel or plough-steel wire rope can be obtained. 248 MATERIALS. STEEL FLAT ROPES. (J. A. Roebling's Sons Co.) Steel-wire Flat Ropes are composed of a number of strands, alter- nately twisted to the right and left, laid alongside of each other, and sewed together with soft iron wires. These ropes are used at times in place of round ropes in the shafts of mines. They wind upon them- selves on a narrow winding-drum, which takes up less room than one necessary for a round rope. The soft-iron sewing-wires wear out sooner •than the steel strands, and then it becomes necessary to sew the rope with new iron wires. _fl s lS8 i .5 J" J) -r a a) -3 a 03 a "11 M . O oa • Sofii -fl.H .fl 2 M O! i a g.S3£ s^oQw §£ - 5)^5 =3^02^, £ < < 3/8X2 1.19 18 3.6 1/2 x 3 2.38 36 7.2 3/8X21/2 1.86 28 5.6 1/2X31/2 2.97 45 9.0 3/8X3 2.00 30 6.0 1/2X4 3.30 50 10. a 3/8 X 31/2 2.50 38 7.6 1/2X41/2 4.00 60 12.0 3/8 X 4 2.86 43 8.6 1/2 x 5 4.27 64 12.8 3/8 X 41/ 2 3.12 47 9.4 1/2X51/2 4.82 72 14.4 3/8X5 3.40 50 10.0 1/2 X 6 5.10 77 15.4 3/8 X 51/2 3.90 55 11.0 1/2X7 5.90 89 17.8 GALVANIZED STEEL CABLES. For Suspension Bridges. (Roebling's.) Composed of 6 Strands — With Wire Center. Approx. Appro. Appro. Diam., Wt. per foot, Breaking Strain, Diam., Wt. per foot, Break- ing Diam., Wt. per foot, Break- ing lb. tons (20001b.). lb. Strain, tons. lb. Strain, tons. 23/ 4 12.7 310 21/4 6.52 208 13/4 5.10 124 25/ 8 11.6 283 21/8 7.60 185 15/8 4.34 106 21/2 10.5 256 2 6.73 164 11/2 3.70 90 2S/ 8 9.50 232 17/8 5.90 144 13/8 3.10 75 GALVANIZED CAST-STEEL YACHT RIGGLNG. 6 Strands and a Hemp Center. 7 or 19 Wires to the Strand. i J2 o3 ,£ I1| £18 i 03 £ 111 £ag 3 .s £ n-SS fl .£ £ o^| O s ft S^ 2 a 01 a °&^ N* ft . w ft bH fl a . awfl O oj o< ac £ ft A 9, glw as £ ac s §w H/4 4 2 55 53 13 5/8 2 0.64 14.0 6 13/16 33/ 4 2.25 47 12 9/16 13/4 0.49 10.8 51/4 11/8 3l/„ 1.95 41 11 1/2 11/2 0.36 8.1 43/4 11/16 31/4 1.70 36 10 15/32 13/8 0.30 6.8 41/2 1 3 1.44 31 9 7/16 11/4 0.25 5.7 41/4 7/8 23/4 1.21 26 8 1/2 3/8 H/8 0.20 4.5 33/4 13/16 21/9 1.00 22 8 5/16 1 0.16 3.7 3 3/4 21/4 0.81 17.6 7 GALVANIZED STEEL HAWSERS. 249 GALVANIZED STEEL-WIRE STRAND. For Smokestack Guys, Signal Strand, etc. (J. A. Roebling's Sons Co., 1908.) This strand is composed of 7 wires, twisted together into a single strand. Diam., in. Wt. per. 1000 ft., lb. Approx. Breaking Strain, lb. Diam., in. Wt. per 1000 ft. Approx. Breaking Strain, lb. I/9 510 415 295 210 125 8500 6500 5000 3800 2300 7/39 95 75 55 32 20 1800 7/ 16 3/ 16 1400 3 /8 ••• 0/39 900 5 /l6 l/ 8 500 1/4 . 3/ 32 400 Galvanized strand is made on application of wire of any strength from 60,000 lb. to 350,000 lb. per sq. in. When used to run over sheaves or pulleys the use of soft-iron stock is advisable. FLEXIBLE STEEL-WIRE HAWSERS. These hawsers are extensively used. They are made with six strands of twelve wires each, hemp centers being inserted in the individual strands as well as in the completed rope. The material employed is crucible cast steel, galvanized, and guaranteed to fulfill Lloyd's requirements. They are only one-third the weight of hempen hawsers, and are sufficiently pliable to work round any bitts to which hempen rope of equivalent strength can be applied. 13-inch tarred Russian hemp hawser weighs about 39 lbs. per fathom. 10-inch white manila hawser weighs about 20 lbs. per fathom. 1 1/8-inch stud chain weighs about 68 lbs. per fathom. 4-inch galvanized steel hawser weighs about 12 lbs. per fathom. Each of the above named has about the same tensile strength. GALVANIZED STEEL HAWSERS. For Mooring, Sea or Lake Towing. Composed of 6 Strands and a Hemp Center, each Strand consisting of 12 Wires and a Hemp Core or of 37 Wires. Wt. per ft., lb. Approx. Breaking Strain, tons (2000 lb.). Approx. Circum., Diam., in. m. 12-Wire 37-Wire 12-Wire 37-Wire Strand. Strand. Strand. Strand. 21/16 6 1/2 4.56 6.76 83 179 2 6 1/4 4.20, 6.25 77 166 1 15/ 16 6 3.88 5.76 71 155 1 13/16 53/4 3.56 5.29 66 142 13/4 51/2 3.25 4.85 61 131 1 H/I6 51/4 2.95 4.41 57 120 15/8 5 2.70 4.00 53 109 11/2 43/4 2.42 3.60 45 99 17/16 41/2 2.18 3.24 42 90 13/s 41/4 1.94 2.90 39 81 11/4 4 1.72 2.55 32 72 13/16 33/ 4 1.51 2.25 29 62 11/8 31/2 1.32 1.95 27 55 11/16 31/4 1.14 1.69 24 46 1 3 .97 1.44 21.5 40 7/8 23/4 .81 1.21 16.4 34 13/16 21/2 .67 1.00 14.4 28 3/4 r 21/4 .54 .81 12.3 23 250 MATERIALS. Notes on the Use of Wire Rope. (J. A. Roebling's Sons Co.) (See also notes under various tables of wire ropes.) Several kinds of wire rope are manufactured. The most pliable variety contains nineteen wires to the strand. The ropes with twelve wires and seven wires in the strand are stiffer, and are better adapted for standing rope, guys, and rigging. Orders should state the use of the rope, and advice will be given. Wire rope is as pliable as new hemp rope of the same strength; the former will therefore run over the same-sized sheaves and pulleys as the latter. But the greater the diameter of the sheaves, pulleys, or drums, the longer wire rope will last. The minimum size of drum is given in the table. Experience has demonstrated that the wear increases with the speed. It is, therefore, better to increase the load than the speed. Wire rope must 'not be coiled or uncoiled like hemp rope. — When mounted on a reel, the latter should be mounted on a spindle or flat turn-table to pay off the rope. When forwarded in a small coil, without reel, roll -it over the ground like a wheel, and run off the rope in that wav. All untwisting or kinking must be avoided. To preserve wire rope, apply raw linseed -oil with a piece of sheepskin, wool inside; or mix the oil with equal parts of Spanish brown or lamp- black. To preserve wire rope under water or under ground, take mineral or vegetable tar, and add one bushel of fresh-slacked lime to one barrel of tar, which will neutralize the acid. Boil it well, and saturate the rope with the hot tar. To give the mixture body, add some sawdust. The grooves of cast-iron pulleys and sheaves should be filled with well-seasoned blocks of hard wood, set on end, to be renewed when worn out. This end-wood will save wear and increase adhesion. The smaller pulleys or rollers which support the ropes on inclined planes should be constructed on the same plan. When large sheaves run at high velocity, the grooves should be lined with leather, set on end, or with India rubber. This is done in the case of sheaves used in the transmission of power between distant points by means of rope, which frequently runs at the rate of 4000 feet per minute. Locked Wire Rope. Fig. 77 shows what is known as the Patent Locked Steel Wire Rope made by the Trenton Iron Co. It is claimed to wear two to three times as long as an ordinary wire rope of equal diameter and of like material, with an increased life for sheaves and rollers. Sizes made are from 1/2 to 2 inches diameter, with a minimum diameter of sheave of 4 and 12 feet respectively. 251 CHAINS. Weight per Foot, Proof Test and Breaking Weight. (Pennsylvania Railroad Specifications, 1903.) Nominal Diameter of Wire. Inches. 5/32 3/16 3/16 V4 5/16 3/8 3/8 7/16 7/16 1/2 1/2 5/8 5/8 3/4 3/4 7/8 1 1 H/8 H/4 U/2 13/4 2 Description, Twisted chain . Perfection twisted chain Straight-link chain. Crane chain Straight-link chain . . . Crane chain Straight-link chain . . . Crane chain Straight-link chain . . . Crane chain Straight-link chain . . . Crane chain Straight-link chain . Crane chain Maximum Length of 100 Links Inches. 1031/ 8 96l/ 4 l5ll/ 4 102 1143/ 4 1143/4 1135/ 8 1271/ 2 1261/4 153 1511/2 1781/9 176 3/4 204 202 2521/2 277 ?/ 4 2801/-, 303 3531/2 4165/ 8 4793/ 4 5551/ 2 \\ eight Lbs. 0.20 0.35 0.27 0.70 1.10 1.60 1.60 2.07 2.07 2.50 2.60 4.08 4.18 5.65 5.75 7.70 9.80 9.80 12.65 15.50 22.50 30.00 39.00 Proof Test. Lbs. 1,600 2,500 3,600 4,140 4,900 5,635 6,400 7,360 10,000 11,500 14,400 16,560 22,540 29,440 25,600 38,260 46,000 66,240 90, 1 60 117,760 Breaking Weight. Lbs. 3,200 5,000 7,200 8,280 9,800 11,270 12,800 14,720 20,000 23,000 28,800 33,120 45,080 58,880 51,200 76,520 92,000 132,480 180,320 235,520 A.11 chain must stand the proof ft. long out of each 200 ft. is Elongation of all sizes, 10 per cent test without deformation. A piece tested to destruction. British Admiralty Proving Tests of Chain Cables. — Stud-links. Minimum size in inches and 16ths. Proving test in tons of 2240 lbs. Min. Size: ft I i§ i if 1 1th H 1 r 3 s H li 6 s If Test, tons: 8* 10.1 11.9 13f 15f 18 20.3 22f 25A 28.1 31 34 Min. Size: 1 T 7 H 1* 1 T 9 6 IS Ui 1* Ul If lit 2 2| Test, tons: 37 5 3 5 40£ 43 9 47| 51* 55.1 59.1 63* 67JJ 72 81* Wrought-iron Chain Cables. — The strength of a chain link is less than twice that of a straight bar of a sectional area equal to that of one side of the link. A weld exists at one end and a bend at the other, each requiring at least one heat, which produces a decrease in the strength. The report of the committee of the U. S. Testing Board (1879), on tests of wrought-iron and chain cables, contains the following conclusions. That beyond doubt, when made of American bar iron, with cast-iron studs, the studded link is inferior in strength to the unstudded one. " That when proper care is exercised in the selection of material, a varia- tion of 5 to 17 per cent of the strongest may be expected in the resistance of cables. Without this care, the variation may rise to 25 per cent. "That with proper material and construction the ultimate resistance of the chain may be expected to vary from 155 to 170 per cent of that of the bar used in making the links, and show an average of about 163 per cent. "That the proof test of a chain cable should be about 50 per cent of the ultimate resistance of the weakest link." The decrease of the resistance of the studded below the unstudded cable is probably due to the fact that in the former the sides of the link do not remain parallel to each other up to failure, as they do in the latter. The result is an increase of stress in the studded link over the unstudded in the proportion of unity, to the secant of half the inclination of the sides of the former to each other. From a great number of tests of bars and unfinished cables, the commit- tee considered that the average ultimate resistance, and proof tests of chain cables made of the bars, whose diameters are given, should be such as are shown in the accompanying table. 252 MATERIALS. ULTIMATE RESISTANCE AND PROOF TESTS OF CHAIN CABLES. Diam. of Bar. Average resist. = 163% of Bar. Proof Test. Diam. of Bar. Average resist. = 163% of Bar. Proof Test. Inches. Pounds. Pounds. Inches. Pounds. Pounds. 1 71,172 33,840 19/16 162,283 77,159 11/16 79,544 37,820 15/8 174,475 82,956 U/8 88,445 42,053 1 11/16 187,075 88,947 13/16 97,731 46,468 13/4 200,074 95,128 U/4 107,440 51,084 1 13/16 213,475 101,499 1 5 /16 117,577 55,903 17/8 227,271 108,058 13/ 8 128,129 60,920 1 15/16 241,463 114,806 17/16 139,103 66,138 2 256,040 121,737 H/2 150,485 71,550 Pitch, Breaking, Proof and Working Strains of Chains. (Bradlee & Co., Philadelphia.) 1/4 5/16 3/8 7/16 1/2 8/16 5/8 H/16 3/4 13/16 7/8 15/16 H/16 U/8 13/16 U/4 15/16 13/8 17/16 11/2 19/16 13/ 4 2 21/ 4 21/2 2 3/4 3 25 /32 27/32 31/32 15/32 1 H/32 1 15/3 2 1 23/3 2 1 13/16 1 15/16 21/16 23/ie 27/i 6 21/2 25/ 8 23/4 31/16 31/8 33/8 39/i 6 3H/16 37/8 4 43/ 4 53/4 63/4 7 71/4 73/4 3/4 1 U/2 2 21/2 33/io 41/10 5 62/io 67/io 83/s 9 101/9 12 135/s 137/io 16 161/-> 191/4 197/io 23 25 31 40 523/4 641/2 73 86 15/16 U/8 15/16 U/2 1 13/16 2 23/16 23/ 8 29/ie 23/4 215/ie 33/i 6 33/8 39/ie 313/i 6 4 43/ie 43/ 8 49/ie 43/ 4 51/8 55/ie 57/s 63/4 75/8 83/s 91/8 97/8 D. B. G. Special Crane. 1,932 2,898 4,186 5,796 7,728 9,660 11,914 14,490 17,388 20,286 22,484 25,872 29,568 33,264 37,576 41,888 46,200 50,512 55,748 60,368 66,528 70,762 82,320 107,520 136,080 168,000 193,088 217,728 3,864 5,796 8,372 11,592 15,456 19,320 23,828 28,9 34,776 40,572 44,968 51,744 59,136 66,538 75,152 83,776 92,400 101,024 111,496 120,736 133,056 141,524 164,640 215,040 272,160 336,000 386,176 435,456 1,288 1,932 2,790 3,864 5,152 6,440 7,942 9,660 11,592 13,524 14,989 17,248 19,712 22,176 25,050 27,925 30,800 33,674 37,165 40,245 44,352 47,174 54,880 71,680 90,720 112,000 128,725 145,152 1,680 2,520 3,640 5,040 6,720 8,400 10,360 12,600 15,120 17,640 20,440 23,520 26,880 30,240 34,160 38,080 42,000 45,920 50,680 54,880 60,480 65,520 <~ 3,360 5,040 7,280 10,080 13,440 16,800 20,720 25,200 30,240 35,280 40,880 47,040 53,760 60,480 68,320 76,160 84,000 91,840 101,360 109,760 120,960 131,140 1,12 1,68 2,420 3,360 4,487 5,600 6,900 8,400 10,087 11,760 13,620 15,680 17,927 20,160 22,770 25,380 28,003 30,617 33,780 36,583 40,327 43,187 The distance from center of one link to center of next is equal to the inside length of link, but in practice 1/32 in. is allowed for weld. This is approximate, and where exactness is required, chain should be made so. For Chain Sheaves. — The diameter, if possible, should be not less than thirty times the diameter of chain used. Example. — For 1-inch chain use 30-inch sheaves. SIZES OF FIRE-BRICK. 253 9x4^x2)^ , 9-inch straight ... 9 X 4 1/2 X 2 V 2 inches. Soap 9x21/4X21/2 Checker 9X3 X3 'Kev \ NO. 1 Split 9X41/2X1V4 _!___— -} No. 2 Split 9X41/2X2 -^7aH- 2 T Jamb 9 X 4V 2 X 2 1/2 : -"-' — -'- No. 1 key 9 X 21/2 thick X 4V 2 to 4 inches wide. 112 bricks to circle 12 feet inside diam. No. 2 key 9 X 2V 2 thick X 41/2 to 3V 2 inches Wedge \ wide. 65 bricks to circle 6 ft. inside diam. x No. 3 key 9 X 21/2 thick X4i/ 2 to 3 inches wide. 41 bricks to circle 3 ft. inside diam. * - g-^ No. 4 key 9X2 1/2 thick X 4 V 2 to 2 1/4 inches wide. 26 bricks to circle IV2 ft. inside diam. v No. 1 wedge (or bullhead) 9 X 4 1/2 wide 2 XV2 Arch \ to 2 in. thick, tapering lengthwise. 7 102 bricks to circle 5 ft. inside diam. :4>$x (2>£:1K/ No. 2 wedge 9 X 41/2 X 21/2 to 1 1/2 in. thick. / 63 bricks to circle 21/2 ft. inside diam. ■ ' No. 1 arch 9 X 4V 2 X 2V 2 to 2 in. thick, tapering breadthwise. 72 bricks to circle 4 ft. inside diam. ,No.l Skew\ No. 2 arch 9 X 4l/ 2 X 2i/ 2 to 1 1/ 2 . 42 bricks to circle 2 ft. inside diam. No. 1 skew 9 to 7 X 41/2 to 2V 2 . ( m*Ui*ZX / Bevel on one end. '■ No. 2 skew 9 X 2i/ 2 X 4V 2 to 2i/ 2 . Equal bevel on both edges. ~ __. — \ No. 3 skew 9 X 2i/ 2 X 4i/ 2 to H/ 2 . jno.^ sKew \ Taper on one edge. / 24-inch circle 8 1/4 to 5i/ 8 X 4V 2 X 2l/ 2 . *2tex(il4-2Xt Edges curved, 9 bricks line a 24-inch circle. n I 36-inch circle 83/ 4 ,to 6i/ 2 X 4i/ 2 X 2i/ 2 . -* 13 bricks line a 36-inch circle. 48-inch circle. ... 83/ 4 to 71/4X 4i/ 2 X 2i/ 2 . 17 bricks line a 48-inch circle. No 3 Skew — \ 13 1/2-inch straight . . 13 1/2 X 2 1/ 2 X 6. 131/2-inch key No. 1, 13i/ 2 X 2 1/2 X 6 to 5 inch. 2Xx(i\4-U£Y 1 90 bricks turn a 12-ft. circle. ' * . 2-2/ 3 1/2-inch key No. 2, 1 3 1/2 X 2 1/2 X 6 to 4 3/ 8 inch. 52 bricks turn a 6-ft. circle. in. Cirdfl Bridge wall, No. 1, 13 X 6V2X 6. ~~S% -\ Bridge wall, No. 2, 13 X 6 1/2 X 3. \ Mill tile 18, 20, or 24 X 6 X 3. ^\ M \ Stock-hole tiles ... 18, 20, or 24 X 9 X 4. 1 18-inch block .... 18X9X6. Flat back 9 X 6 X 2 1/2. Flat back arch ... 9 X 6 X 3 1/2 to 21/2. 22-inch radius, 56 bricks to circle. CuDoia^^ Locomotive tile. . .32 X 10 X 3. I 36 X 8 X 3. 34 X 10 X 3. 40 X 10 X 3. 34 X 8 X 3. I Tiles, slabs, and blocks, various sizes 12 to 30 in. long, 8 to 30 in. wide, 2 to 6 in. thick. Cupola brick, 4 and 6 in. high, 4 and 6 in. radial width, to line shells 23 to 66 in. diameter. A 9-inch straight brick weighs 7 lb. and contains 100 cubic inches. ( = 120 lb. per cubic foot. Specific gravity 1.93.) One cubic foot of wall requires 17 9-inch bricks, one cubic yard re- quires 460. Where keys, wedges, and other "shapes" are used, add 10 per cent in estimating the number required. One ton of fire-clay should be sufficient to lay 3000 ordinary bricks. To secure the best results, fire-bricks should be laid in the same clay 254 MATERIALS. from which they are manufactured. It should be used as a thin paste, and not as mortar. The thinner the joint the better the furnace wall. In ordering bricks, the service for which they are required should be stated. NUMBER OF FIRE-BRICK REQUIRED FOR VARIOUS CIRCLES. Diam. Key Bricks. Arch Bricks. Wedge Bricks. of Circle. d d c d *3 o c Iz; d 5 o d d .5 ON "3 o H ft. in. 1 6 25 17 9 25 30 34 38 42 46 51 55 59 63 67 71 76 80 84 92 97 101 105 109 113 117 2 13 25 38 32 25 19 13 6 42 31 ?,1 42 49 57 64 72 80 87 95 102 110 117 125 132 140 147 155 162 170 177 185 193 2 6 18 36 54 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 15 23 30 38 45 53 60 68 75 83 90 98 105 113 121 60 48 36 24 12 60 3 20 40 59 79 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98 "8" 15 23 30 38 46 53 61 68 76 83 91 98 106 68 3 6 4 4 6 5 5 6 6 10 21 32 42 53 63 58 52 47 42 37 31 26 21 16 11 5 ' 9 " 19 29 38 47 66 76 85 94 104 113 113 1 ) 76 83 91 98 106 113 6 6 121 7 128 7 6 136 8 144 8 6 151 9 159 9 6 166 10 174 10 6 181 11 189 11 6 196 12 204 12 6 For larger circles than 12 feet use 113 No. 1 Key, and as many 9-inch brick as may be needed in addition. WEIGHTS OF LOGS, LUMBER, ETC. Weight of Green Logs to Scale 1000 Feet, Board Measure. Yellow pine (Southern) 8,000 to 10 Norway pine (Michigan) 7,000 to 8 White nine rMichiearrt i off of stum P 7 - 000 to 7 wnite pine (.Micmgan) J QUt of water 7000 to White pine (Pennsylvania), bark off 5,000 to Hemlock (Pennsylvania), bark off 6,000 to 7,000 ' Four acres of water are required to store 1,000,000 feet of logs. 000 lb. 000 " ,000 " ,000 " ,000 " Weight of 1000 Feet of Lumber, Board Measure. Yellow or Norway pine Dry, 3,000 lb. White pine " 2,500" Green, 5, 4', 0001b. ,000 " ANALYSES OF FIRE CLAYS. 255 Weight of 1 Cord of Seasoned Wood, 138 Cu. Ft. per Cord. Hickory or sugar maple 4 500 lb White oak 3,850 " Beech, red oak or black oak 3,250 " Poplar, chestnut or elm , . 2,350 " Pine (white or Norway) 2,000 " Hemlock bark, dry 2,200 " ANALYSES OF FIRE CLAYS. Brand. 73 '3 < u H 6 c n go O s O 6 S 3 .2 93 C o q 73 c X< H o ft Eh o i-1 50.46 56.80 44.40 56.15 55.87 56.80 67.84 68.01 48.35 44.80 51.50 63.18 44.61 45.26 67.47 73.82 35.90 30.08 33.56 33.30 41.39 30.08 21.83 24.09 36.37 39.00 44.85 23.70 38.01 37.85 19.33 15.88 12.744 10.50 14.575 9.68 Y.W 5.98 3.03 10.56 14.70 1.94 6.87 13.63 13.30 10.45 6.45 1.50 1.12 1.08 0.59 1.60 1.67 1.57 1.01 2.00 0.30 0.33 1.20 1.25 2.03 2.56 2.95 0.13 1 02 Trop.fi 1.65 1.92 1.47 0.88 2.79 3.97 4.33 4.02 4.73 Mt. Savage 2 1.15 1.53 0.80 0.247 Mt. Savage 3 Tr. 0.17 0.40 0.11 0.12 0.30 Strasburg, O 0.45 1.15 0.29 2.30 2.24 0.20 Woodbridge, N. J. . 0.28 3.01 0.07 0.20 0.23 0.17 0.08 0.08 0.41 Tr. 0.24 Clearfield Co., Pa. . L46 1.02 0.12 1.00 1.15 0.47 0.41 0.02 0.07 Tr. 2.54 Clinton Co., Pa. ... Clarion Co., Pa Farrandsville, Pa. . St. Louis Co., Mo.. . Stourbridge, Eng. . . 2.52 1.74 1.26 1.07 0.90 4.55 3.47 3.59 5.14 3.85 SO 2 0.l9 6.20 1 Mass. Inst, of Technology 1871. 2 Report on Clays of New Jersey. Prof. G. H. Cook, 1877. 3 Second Geological Survey of Penna., 1878, * Dr. Otto Wuth (2 samples), 1885. 6 Flint clay from Clearfield and Cambria counties, Pa., average of hundreds of analyses by Harbison- Walker Refractories Co., Pittsburg, Pa. 6 Same material calcined. All other analyses from catalogue of Stowe-Fuller Co., 1907. Refractoriness of Some American Fire-Brick. — (R. F. Weber, A. I. M. E., 1904.) Prof. Heinrich Ries notes that the fusibility of New Jersey brick is influenced largely by its percentage of silica, but also in part by the texture of the clay. It was found that the fusion-point of almost any of the New Jersey fire-bricks could be reduced four or five cones by grinding the brick sufficiently fine to pass through a 100-mesb sieve. Mr. Weber draws the conclusion from his tests of 44 bricks that it is evident that the refractoriness of a fire-brick depends on the total quan- tity of fluxes present, the silica percentage and the coarseness of grain; moreover, chemical analysis alone cannot be used as an index of the refractoriness except within rather wide limits. The following table shows the composition, fusion-point, and physical properties of six most refractory and of five least refractory of the 44 bricks. 256 MATERIALS. Locality. Si0 2 . AI2O3. FesOs- Ti0 2 . 13 < i °.2 " 2 3 flrv. O 1 .. Per cent. 51.59 54.90 53.05 93.57 44.77 68.70 61.28 74.83 67.19 60.76 60.58 Per cent. 38.26 38.19 41.16 2.53 43.08 20.75 27.13 16.40 25.05 31.66 32.49 Per cent. 1.84 2.18 2.65 0.62 2.78 1.20 2.90 3.26 2.83 5.67 2.25 Per cent. 1.97 1.55 1.80 0.27 2.54 5.54 1.37 0.77 0.71 1.58 1.69 Per cent. 6.34 3.18 1.34 3.01 6.83 3.81 7.31 4.74 4.22 0.33 2.99 Per cent. 10.25 6.91 5.79 3.90 12.15 10.55 11.58 8.77 7.76 7.58 6.93 No. 32 to 33 2.... 3.... 4 .. Kentucky Pennsylvania 32 to 33 32 to 33 32 to 33 5 ... 31 to 32 6.... 31 to 32 40.... 41.... 42 Pennsylvania Pennsylvania. 26 26 26 43 ... . 26 44.... Kentucky 26 1 Fairly uniform, angular flint-clay particles, constituting body of brick. Largest pieces 5 to 6 mm. in diameter. White. 2 Coarse-grained: angular pieces of flint-clay as large as 9 mm. Aver- age 4 to 5 mm. Light buff. 3 Coarse, angular flint-clay particles, varying from 1 to 5 mm. in diameter. Average 4 to 5 mm. Buff. 4 Fine-grained quartz particles. Largest 2 to 3 mm. in diameter. White. 6 Medium grain; flint-clay particles, fairly uniform in size, 3 to 4 mm. Light buff. 6 Coarse grain; quartz particles, 4 to 5 mm. in diameter, forming about 50 per cent of brick. White., 40 Fine grain; small, white flint-clay particles, not over 2 mm. in diameter and not abundant. Buff. 41 Medium grain; pieces of quartz with pinkish color and angular flint- clay particles. About 3 mm. in diameter. Buff. 42 Fine grain; even texture. Few coarse particles. Brown. 43 Fine grain; some particles as large as 1 to 2 mm. in diameter. Buff. 44 Angular, dark-colored, flinty-clay particles. Maximum size 5 mm. Throughout a reddish-brown matrix. SLAG BRICKS AND SLAG BLOCKS. Slag bricks are made by mixing granulated basic slag and slaked lime, molding the mixture in a brick press or by hand, and drying. The silica in the slag ranges from 22.5% to 35%; the alumina andiron oxide together, from 16.1% to 21%; the lime, from 40% to 51.5%. The granulated slag is dried and pulverized. Powdered slaked lime is added in sufficient quan- tity to bring the total calcium oxide in the mixture up to about 55%. Usually a small amount of water is added. The mixture is then molded into shape, and the bricks are then dried for six to ten days in the open air. Slag bricks weigh less than clay bricks of equal size, require less mortar in laying up, and are at least equal to them in crushing strength. Slag blocks are made by running molten slag direct from the furnaces into molds. If properly made, they are stronger than slag bricks. They are, however, impervious to air and moisture; and on that account dwellings constructed of them are apt to be damp. Their chief uses are for foundations or for paving blocks. The properties required in a slag paving block, viz: density, resistance to abrasion, toughness, and rough- ness of surface, vary with the chemical composition of the slag, the rapidity of cooling, and the character of the molds used. Blocks cast in sand molds, and heavily covered with loose sand, cool slowly, and give much better results than those cast in iron molds. — E. C. Eckel, Eng. News, April 30, 1903. MAGNESIA BRICKS. 257 MAGNESIA BRICKS. "Foreign Abstracts" of the Institution of Civil Engineers, 1893, gives a paper by C. Bischof on the production of magnesia bricks. The material most in favor at present is the magnesite of Styria, which, although less pure considered as a source of magnesia than the Greek, has the property of fritting at a high temperature without melting. At a red heat magnesium carbonate is decomposed into carbonic acid and caustic magnesia, which resembles lime in becoming hydrated and recarbonated when exposed to the air, and possesses a certain plasticity, so that it can be moulded when subjected to a heavy pressure. By long- continued or stronger heating the material becomes dead-burnt, giving a form of magnesia of high density, sp. gr. 3.8, as compared with 3.0 in the plastic form, which is unalterable in the air but devoid of plasticity. A mixture of two volumes of dead-burnt with one of plastic magnesia can be moulded into bricks which contract but little in firing. Other binding materials that have been used are: clay up to 10 or 15 per cent; gas-tar, perfectly freed from water, soda, silica, vinegar as a solution of magnesium acetate which is readily decomposed by heat, and carbolates of alkalies or lime. Among magnesium compounds a weak solution of magnesium chloride may also be used. For setting the bricks lightly burnt, caustic magnesia, with a small proportion of silica to render it less refractory, is recommended. The strength of the bricks may be increased by adding iron, either as oxide or silicate. If a porous product is required, sawdust or starch may be added to the mixture. When dead-burnt magnesia is used alone, soda is said to be the best binding material. See also papers by A. E. Hunt, Trans. A. I. M. E., xvi, 720, and by T. Egleston, Trans. A. I. M.E., xiv, 458. The average composition of magnesite, crude and calcined, is given as follows by the Harbison- Walker Refractories Co., Pittsburg (1907). Grecian. Styrian. Crude. Calcined. Crude. Calcined. Carbonate of magnesia 97.00% 92.50% . Magnesia 94.00% 85.50% Silica 1.25 2.75 1.50 3.00 Alumina 0.40 0.70 0.50 1.00 Iron Oxide 0.40 0.80 3.90 8.00 Lime 0.75 1.50 1.25 2.50 Loss 0.40 0.50 100.05 100.15 99.65 100.50 With the calcined Styrian magnesite of the above analysis it is not necessary to use a binder either for making brick or for forming the bottom of an open-hearth furnace. ASBESTOS. The following analyses of asbestos'are given by J. T. Donald, Eng. and M. Jour., June 27, 1891. Canadian. Italian. Broughton. Templeton. Silica 40.30% 40:57% 40.52% Magnesia 43.37 41.50 42.05 Ferrous oxide 87 2.81 1.97 Alumina 2.27 .90 2.10 Water 13.72 13.55 13.46 100.53 99.33 100.10 Chemical analysis throws light upon an important point in connection with asbestos, i.e., the cause of the harshness of the fibre of some varieties. Asbestos is principally a hydrous silicate of magnesia, i.e., silicate of mag- nesia combined with water. When harsh fibre is analyzed it is found to contain less water than the soft fibre. In fibre of very fine quality from Black Lake analysis showed 14.38% of water, while a harsh-fibred sample gave only 11.70%. If soft fibre be heated to a temperature that will drive off a portion of the combined water, there results a substance so brittle that it may be crumbled between thumb and finger. There is evidently some connection between the consistency of the fibre and the amount of water in its composition. 258 STRENGTH OF MATERIALS. STRENGTH OF MATERIALS. Stress and Strain. — There is much confusion among writers on strength of materials as to the definition of these terms. An external force applied to a body, so as to pull it apart, is resisted by an internal force, or resistance, and the action of these forces causes a displacement of the molecules, or deformation. By some writers the external force is called a stress, and the internal force a strain; others call the external force a strain, and the internal force a stress; this confusion of terms is not of importance, as the words stress and strain are quite commonly used synonymously, but the use of the word strain to mean molecular displacement, deformation, or distortion, as is the custom of some, is a corruption of the language. See Engineering News, June 23, 1892. Some authors in order to avoid confusion never use the word strain in their writings. Definitions by leading authorities are given below. Stress. — A stress is a force which acts in the interior of a body, and resists the external forces which tend to change its shape. A deformation is the amount of change of shape of a body caused by the stress. The word strain is often used as synonymous with stress, and sometimes it is also used to designate the deformation. (Merriman.) The force by which the molecules of a body resist a strain at any point is called the stress at that point.. The summation of the displacements of the molecules of a body for a given point is called the distortion or strain at the point considered. (Burr.) Stresses are the forces which are applied to bodies to bring into action their elastic and cohesive properties. These forces cause alterations of the forms of the bodies upon which they act. Strain is a name given to the kind of alteration produced by the stresses. The distinction between stress and strain is not always observed, one being used for the other. (Wood.) The use of the word stress as synonymous with "stress per square inch," or with "strength per square inch," should be condemned as lacking in precision. Stresses are of different kinds, viz.: tensile, compressive, transverse, tor- sional, and shearing stresses. A tensile stress, or pull, is a force tending to elongate a piece. A com- pressive stress, or push, is a force tending to shorten it. A transverse stress tends to bend it. A torsional stress tends to twist it. A shearing stress tends to force one part of it to slide over the adjacent part. Tensile, compressive, and shearing stresses are called simple stresses. Transverse stress is compounded of tensile and compressive stresses, and torsional of tensile and shearing stresses. To these five varieties of stresses might be added tearing stress, which is either tensile or shearing, but in which the resistance of different portions of the material are brought into play in detail, or one after the other, instead of simultaneously, as in the simple stresses. Effects of Stresses. — The following general laws for cases of simple tension or compression have been established by experiment (Merriman) : 1. When a small stress is applied to a body, a small deformation is pro- duced, and on the removal of the stress the body springs back to its original form. For small stresses, then, materials may be regarded as perfectly elastic. 2. Under small stresses the deformations are approximately proportional to the forces or stresses which produce them, and also approximately pro- portional to the length of the bar or body. 3. When the stress is great enough a deformation is produced which is partly permanent, that is, the body does not spring back entirely to its original form on removal of the stress. This permanent part is termed a set. In such cases the deformations are not proportional to the stress. 4. When the stress is greater still the deformation rapidly increases and the body finally ruptures. 5. A sudden stress, or shock, is more injurious than a steady stress or than a stress gradually applied. ELASTIC LIMIT AND YIELD POINT. 259 Elastic Limit. — The elastic limit is defined as that load at which the deformations cease to be proportional to the stresses, or at which the rate of stretch (or other deformation) begins to increase. It is also defined as the load at which a permanent set first becomes visible. The last definition is not considered as good as the first, as it is found that with some materials a set occurs with any load, no matter how small, and that with others a set which might be called permanent vanishes with lapse of time, and as it is impossible to get the point of first set without removing the whole load after each increase of load, which is frequently inconven- ient. The elastic limit, defined, however, as that stress at which the extensions begin to increase at a higher rate than the applied stresses, usually corresponds very nearly with the point of first measurable per- manent set. Apparent Elastic Limit. — Prof. J. B. Johnson (Materials of Con- struction, p. 19) defines the " apparent elastic limit " as " the point on the •stress diagram [a plotted diagram in which the ordinates represent loads and the abscissas the corresponding elongations] at which the rate of deformation is 50% greater than it is at the origin," [the minimum rate]. An equivalent definition, proposed by the author, is that point at which the modulus of extension (length X increment of load per unit of section ■*- increment of elongation) is two thirds of the maximum. Fcr steel, with a modulus of elasticity of 30,000,000, this is equivalent to that point at which the increase of elongation in an 8-inch specimen for 1000 lbs. per sq. in. increase of load is 0.0004 in. Yield-point. — The term yield-point has recently been introduced into the literature of the strength of materials. It is defined as that point at which the rate of stretch suddenly increases rapidly with no increase of the load. The difference between the elastic limit, strictly defined as the point at which the rate of stretch begins to increase, and the yield- point, may in some cases be considerable. This difference, however, will not be discovered in short test-pieces unless the readings of elongations are made by an exceedingly fine instrument, as a micrometer reading to 0.0001 inch. In using a coarser instrument, such as calipers reading to 1/100 of an inch, the elastic limit and the yield-point will appear to be simultaneous. Unfortunately for precision of language, the term yield- point was not introduced until long after the term elastic limit had been almost universally adopted to signify the same physical fact which is now defined by the term yield-point, that is, not the point at which the first change in rate, observable only by a microscope, occurs, but that later point (more or less indefinite as to its precise position) at which the increase is great enough to be seen by the naked eye. A most convenient method of determining the point at which a sudden increase of rate of stretch occurs in short specimens, when a testing-machine in which the pulling is done by screws is used, is to note the weight on the beam at the instant that the beam "drops." During the earlier portion of the test, as the extension is steadily increased by the uniform but slow rota- tion of the screws, the poise is moved steadily along the beam to keep it in equipoise; suddenly a point is reached at which the beam drops, and will not rise until the elongation has been considerably increased by the further rotation of the screws, the advancing of the poise meanwhile being suspended. This point corresponds practically to the point at which the rate of elongation suddenly increases, and to the point at which an appreciable permanent set is first found. It is also the point which has hitherto been called in practice and in text-books the elastic limit, and it will probably continue to be so called, although the use of the newer term " yield-point " for it, and the restriction of the term elastic limit to mean the earlier point at which the rate of stretch begins to increase, as determinable only by micrometric measurements, is more precise and scientific. In order to obtain the yield-point by the drop of the beam with approximate accuracy, the screws of the testing machine must be run very slowly as the yield-point is approached, so as to cause an elongation of not more than, say, 0.005 in. per minute. In tables of strength of materials hereafter given, the term elastic limit is used in its customary meaning, the point at which the rate of stress has begun to increase as observable by ordinary instruments or by the drop of the beam. With this definition it is practically synonymous with yield- point. 260 STRENGTH OF MATERIALS. Coefficient (or Modulus) of Elasticity. — This is a term express- ing the relation between the amount of extension or compression of a mate- rial and the load producing that extension or compression. It is defined as the load per unit of section divided by the extension per unit of length. Let P be the applied load, k the sectional area of the piece, I the length of the part extended, A the amount of the extension, and E the coefficient of elasticity. Then P -*- k = the load on a unit of section; A -*- I = the elongation of a unit of length. 7? = Z u. * = U. k ' I k\ The coefficient of elasticity is sometimes defined as the figure express- ing the load which would be necessary to elongate a piece of one square' inch section to double its original length, provided the piece would not break, and the ratio of extension to the force producing it remained con- stant. This definition follows from the formula above given, thus: If k = one square inch, I and A each = one inch, then E = P. Within the elastic limit, when the deformations are proportional to the stresses, the coefficient of elasticity is constant, but beyond the elastic limit it decreases rapidly. In cast iron there is generally no apparent limit of elasticity, the defor- mations increasing at a faster rate than the stresses, and a permanent set being produced by small loads. The coefficient of elasticity therefore is not constant during any portion of a test, but grows smaller as the load increases. The same is true in the case of timber. In wrought iron and steel, however, there is a well-defined elastic limit, and the coefficient of elasticity within that limit is nearly constant. Resilience, or Work of Resistance of a Material. — Within the elastic limit, the resistance increasing uniformly from zero stress to the stress at the elastic limit, the work done by a load applied gradually is equal to one half the product of the final stress by the extension or other deformation. Beyond the elastic limit, the extensions increasing more rapidly than the loads, and the strain diagram (a plotted diagram showing the relation of extensions to stresses) approximating a parabolic form, the work is approximately equal to two thirds the product of the maximum stress by the extension. The amount of work required to break a bar, measured usually in inch- pounds, is called its resilience; the work required to strain it to the elastic limit is called its elastic resilience. (See below.) Under a load applied suddenly the momentary elastic distortion is equal to twice that caused by the same load applied gradually. When a solid material is exposed to-percussive stress, as when a weight falls upon a beam transversely, the work of resistance is measured by the product of the weight into the total fall. Elastic Resilience. — In a rectangular beam tested by transverse stress, supported at the ends and loaded in the middle, 3 I in which, if P is the load in pounds at the elastic limit, R = the modulus of transverse strength, or the stress on the extreme fibre, at the elastic limit, E = modulus of elasticity, A = deflection, I, b, and d = length, breadth, and depth in inches. Substituting for P in (2) its value in (1), A= 1/6 Rl 2 + Ed. The elastic resilience = half the product of the load and deflection = 1/2 P A, and the elastic resilience per cubic inch = 1/2 PA -r- Ibd. Substituting the values of P and a, this reduces to elastic resilience per 1 R 2 cubic inch= rr. tt > which is independent of the dimensions; and therefore 18 hi the elastic resilience per cubic inch for transverse strain may be used as a modulus expressing one valuable quality of a material. ELEVATION OP THE ELASTIC LIMIT. 261 Similarly for tension: Let P = tensile stress in pounds per square inch at the elastic limit; e = elongation per unit of length at the elastic limit: E = modulus of elasticity = P -*■ e; whence e = P + E. 1 P 2 Then elastic resilience per cubic inch = 1/2 Pe = ^ jjr Elevation of Ultimate Resistance and Elastic Limit. — It was first observed by Prof. R. H. Thurston, and Commander L. A. Beardslee, U. S. N., independently, in 1873, that if wrought iron be subjected to a stress beyond its elastic limit, but not beyond its ultimate resistance, and then allowed to "rest" for a definite interval of time, a considerable increase of elastic limit and ultimate resistance may be experienced. In other words, the application of stress and subsequent "rest" increases the resistance of wrought iron. This "rest" may be an entire release from stress or a simple holding the test-piece at a given intensity of stress. Commander Beardslee prepared twelve specimens and subjected them to a stress equal to the ultimate resistance of the materia], without breaking the specimens. These were then allowed to rest, entirely free from stress, from 24 to 30 hours, after which they were again stressed until broken. The gain in ultimate resistance by the rest was found to vary from 4.4 to 17 per cent. This elevation of elastic and ultimate resistance appears to be peculiar to iron and steel; it has not been found in other metals. Relation of the Elastic Limit to Endurance under Repeated Stresses (condensed from Engineering, August 7, 1891). — When engi- neers first began to test materials, it was soon recognized that if a speci- men was loaded beyond a certain point it did not recover its original dimensions on removing the load, but took a permanent set; this point was called the elastic limit. Since below this point a bar appeared to recover completely its original form and dimensions on removing the load, it appeared obvious that it had not been injured by the load, and hence the working load might be deduced from the elastic limit by using a small factor of safety. Experience showed, however, that in many cases a bar would not carry safely a stress anywhere near the elastic limit of the material as deter- mined by these experiments, and the whole theory of. any connection between the elastic limit of a bar and its working load became almost discredited, and engineers employed the ultimate strength only in deduc- ing the safe working load to which their structures might be subjected. Still, as experience accumulated it was observed that a higher factor of safety was required for a live load than for a dead one. In 1871 Wohler published the results of a number of experiments on bars of iron and steel subjected to live loads. In these experiments the stresses were put on and removed from the specimens without impact, but it was, nevertheless, found that the breaking stress of the materials was in every case much below the statical breaking load. Thus, a bar of Krupp's axle steel having a tenacity of 49 tons per square inch broke with a stress of 28.6 tons per square inch, when the load was completely removed and replaced without impact 170,000 times. These experiments were made on a large number of different brands of iron and steel, and the results were concordant in showing that a bar would break with an alternating stress of only, say, one third the statical breaking strength of the material, if the repetitions of stress were sufficiently numerous. At the same time, however, it appeared from the general trend of the experi- ments that a bar would stand an indefinite number of alternations of stress, provided the stress was kept below the limit. Prof. Bauschinger defines the elastic limit as the point at which stress ceases to be sensibly proportional to extension, the latter being measured with a mirror apparatus reading to 1/5000 of a millimetre, or about 1/100000 in. This limit is always below the yield-point, and may on occasion be zero. On loading a bar above the yield-point, this point rises with the stress, and the rise continues for weeks, months, and Eossibly for years if the bar is left at rest under its load. On the other and, when a bar is loaded beyond its true elastic limit, but below its yield-point, this limit rises, but reaches a maximum as the yield-point is approached, and then falls rapidly, reaching even to zero. On leaving the bar at rest under a stress exceeding that of its primitive breaking- 262 STRENGTH OF MATERIALS. down point the elastic limit begins to rise again, and may, if left a suffi- cient time, rise to a point much exceeding its previous value. A bar has two limits of elasticity, one for tension and one for com- pression. Bauschinger loaded a number of bars in tension until stress ceased to be sensibly proportional to deformation. The load was then removed and the bar tested in compression until the elastic limit in this direction had been exceeded. This process raises the elastic limit in compression, as would be found on testing the bar in compression a second time. In place of this, however, it was now again tested in tension, when it was found that the artificial raising of the limit in compression had lowered that in tension below its previous value. By repeating the process of alternately testing in tension and compression, the two limits took up points at equal distances from the line of no load, both in tension and compression. These limits Bauschinger calls natural elastic limits of the bar, which for wrought iron correspond to a stress of about 8V2 tons per square inch, but this is practically the limiting load to which a bar of the same material can be strained alternately in tension and com- pression, without breaking when the loading is repeated sufficiently often, as determined by Wohler's method. As received from the rolls the elastic limit of the bar in tension is above the natural elastic limit of the bar as defined by Bauschinger, having been artificially raised by the deformations to which it has been subjected in the process of manufacture. Hence, when subjected to alternating stresses, the limit in tension is immediately lowered, while that in com- pression is raised until they both correspond to equal loads. Hence, in Wohler's experiments, in which the bars broke at loads nominally below the elastic limits of the material, there is every reason for concluding that the loads were really greater than true elastic limits of the material. This is confirmed by tests on the connecting-rods of engines, which work under alternating stresses of equal intensity. Careful experiments on old rods show that the elastic limit in compression is the same as that in tension, and that both are far below the tension elastic limit of the material as received from the rolls. The common opinion that straining a metal beyond its elastic limit injures it appears to be untrue. It is not the mere straining of a metal beyond one elastic limit that injures it, but the straining, many times repeated, beyond its two elastic limits. Sir Benjamin Baker has shown that in bending a shell plate for a boiler the metal is of necessity strained beyond its elastic limit, so that stresses of as much as 7 tons to 15 tons per square inch may obtain in it as it comes from the rolls, and unless the plate is annealed, these stresses will still exist after it has been built into the boiler. In such a case, however, when exposed to the additional stress due to the pressure inside the boiler, the overstrained portions of the plate will relieve themselves by stretching and taking a permanent set, so that probably after a year's working very little difference could be detected in the stresses in a plate built into the boiler as it came from the bending rolls, and in one which had been annealed, before riveting into place, and the first, in spite of its having been strained beyond its elastic limits, and not subsequently annealed, would be as strong as the other. Resistance of Metals to Repeated Shocks. More than twelve years were spent by Wohler at the instance of the Prussian Government in experimenting upon the resistance of iron and steel to repeated stresses. The results of his experiments are expressed in what is known as Wohler's law, which is given in the following words in Dubois's translation of Weyrauch: " Rupture may be caused not only by a steady load which exceeds the carrying strength, but also by repeated applications of stresses, none of which are equal to the carrying strength. The differences of these stresses are measures of the disturbance of continuity, in so far as by their increase the minimum stress which is still necessary for rupture diminishes." A practical illustration of the meaning of the first portion of this law may be given thus: If 50,000 pounds once applied will just break a bar of iron or steel, a stress very much less than 50,000 pounds will break it if repeated sufficiently often. STRESSES DUE TO SUDDEN FORCES AND SHOCKS. 263 This is fully confirmed by the experiments of Fairbairn and Spangenberg, as well as those of Wohler; and, as is remarked by Weyrauch, it may be considered as a long-known result of common experience. It partially accounts for what Mr. Holley has called the "intrinsically ridiculous factor of safety of six." Another "long-known result of experience" is the fact that rupture may be caused by a succession of shocks or impacts, none of which alone would be sufficient to cause it. Iron axles, the piston-rods of steam hammers, and other pieces of metal subject to continuously repeated shocks, invariably break after a certain length of service. They have a "life" which is limited. Several years ago Fairbairn wrote: " We know that in some cases wrought iron subjected to continuous vibration assumes a crystalline structure, and that the cohesive powers are much deteriorated, but we are ignorant of the causes of this change." We are still ignorant, not only of the causes of this change, but of the conditions under which it takes place. Who knows whether wrought iron subjected to very slight continuous vibration will endure forever? or whether to insure final rupture each of the continuous small shocks must amount at least to a certain percentage of single heavy shock (both measured in foot-pounds), which would cause rupture with one application? Wohler found in test- ing iron by repeated stresses (not impacts) that in one case 400,000 applications of a stress of 500 centners to the square inch caused rupture, while a similar bar remained sound after 48,000,000 applications of a stress of 300 centners to the square inch (1 centner = 110.2 lbs.). Who knows whether or not a similar law holds true in regard to repeated shocks? Suppose that a bar of iron would break under a single impact of 1000 foot-pounds, how many times would it be likely to bear the repetition of 100 foot-pounds, or would it be safe to allow it to remain for fifty years subjected to a continual succession of blows of even 10 foot-pounds each? Mr. William Metcalf published in the Metallurgical Review, Dec, 1877, the results of some tests of the life of steel of different percentages of carbon under impact. Some small steel pitmans were made, the specifi- cations for which required that the unloaded machine should run 41/2 hours at the rate of 1200 revolutions per minute before breaking. The steel was all of uniform quality, except as to carbon. Here are the results. The 0.30 C. ran 1 h. 21 m. Heated and bent before breaking. 0.49 C. " 1 h. 28 m. 0.53 C. " 4 h. 57 m. Broke without heating. 0.65 C. " 3 h. 50 m. Broke at weld where imperfect. 0.80 C. " 5 h. 40 m. 0.84 C. " 18 h. 0.87 C. Broke in weld near the end. 0.96 C. Ran 4.55 m., and the machine broke down. Some other experiments by Mr. Metcalf confirmed his conclusion, viz. that high-carbon steel was better adapted to resist repeated shocks and vibrations than low-carbon steel. These results, however, would scarcely be sufficient to induce any engineer to use 0.84 carbon steel in a car-axle or a bridge-rod. Further experiments are needed to confirm or overthrow them. (See description of proposed apparatus for such an investigation in the author's paper in Trans. A. I. M. E., vol. viii, p. 76, from which the above extract is taken.) Stresses Produced by Suddenly Applied Forces and Shocks. (Mansfield Merriman, R. R. & Eng. Jour., Dec, 1889.) Let P be the weight which is dropped from a height h upon the end of a bar, and let y be the maximum elongation which is produced. The work performed by the falling weight, then, is W = P(h + y), and this must equal the internal work of the resisting molecular stresses. The stress in the bar, which is at first 0, increases up to a certain limit Q, which is greater than P; and if the elastic limit be not exceeded the elongation increases uniformly with the stress, so that the internal work is equal to 264 STRENGTH OF MATERIALS, the mean stress 1/2 Q multiplied by the total elongation y, or TF=i/2 QV- Whence, neglecting the work that may be dissipated in heat, V2 Qy = Ph + Py. If e be the elongation due to the static l oad P, within the elastic limit y = -pe; whence Q = P (l + y 1 + 2 -Y which gives the momentary maximu m stres s. Substituting this value of Q, there results y = e (l + y 1 + 2 -J, which is the value of the momentary maximum elon- gation. A shock results when the force P, before its action on the bar, is moving with velocity, as is the case when a weight P falls from a height h. The above formulas show that this height h may be small if e is a small quan- tity, and yet very great stresses and deformations be produced. For instance, let h = 4e, then Q = 4P and y = 4e; also let h — 12e, then Q = 6P and y = 6e. Or take a wrought-iron bar 1 in. square and 5 ft. long: under a steady load of 5000 lbs. this will be compressed about 0.012 in., supposing that no lateral flexure occurs; but if a weight of 5000 lbs. drops upon its end from the small height of 0.048 in. there will be produced the stress of 20,000 lbs. A suddenly applied force is one which acts with the uniform intensity P upon the end of the bar, but which has no velocity before acting upon it. This corresponds to the case of h = in the above formulas, and gives Q = 2P and y = 2e for the maximum stress and maximum deforma- tion. - Probably the action of a rapidly moving train upon a bridge produces stresses of this character. For a further discussion of this subject, in which the inertia of the bar is considered, see Merriman's Mechanics of Materials, 10th ed., 1908. Increasing the Tensile Strength of Iron Bars by Twisting them. — Ernest L. Ransome of San Francisco obtained a patent, in 1888, for an "improvement in strengthening and testing wrought metal and steel rods or bars, consisting in twisting the same in a cold state. . . . Any defect in the lamination of the metal which would otherwise be concealed is revealed by twisting, and imperfections are shown at once. The treatment may be applied to bolts, suspension-rods or bars subjected to tensile strength of any description." Jesse J. Shuman (Am. Soc. Test. Mat., 1907) describes several series of experiments on the effect of twisting square steel bars. Following are some of the results: Soft Bessemer steel bars 1/2 in. square. Tens. Strength, plain bar, 60,400 c No. of turns per foot 3 43/ 4 5 53/ 4 57/ 8 Yield point, lbs. per sq. in 65,600 72,400 84,800 84,000 80,800 Ult. strength " " " " ....83,200 89,600 92,000 90,000 88,800 Elongation in 8 in., % 10 5.75 6.25 7.5 3.75 Bessemer, 0.25 carbon, 1/2 in. sq. Tens, strength, plain bar, 75,000. No. of turns per foot 3 41/2 47/ 8 5 5 1/2 Yield point, lbs. per sq. in 83,600 83,200 88,800 84,200 84,200 Ult. strength " " " " 99,600 99,200 104,000 102,000 100,800 Elongation in 8 in., % 8 4.5 4 5.75 6 Bars of each grade twisted off when given more turns than stated. Soft Bessemer, square bars, different sizes. Size, in. sq 1/4 3 /8 V2 5 /8 3/ 4 7/ 8 1 1 1/ 8 1 1/4 No. of turns per ft 4 3 1/2 3 21/4 1 1/2 1 V4 1 7 /s 3 /4 Yield point, increase %* Ill 82 64 83 85.5 77 82 64 ^59 Ult. strength " %* 37 38.6 41 33.5 34.3 29.7 22.8 20.1 28.9 Mr. Schuman recommends that in twisting bars for reinforced concrete, in order not to be in danger of approaching the breaking point, the num- ber of turns should be about half the number at which the steel is at its maximum strength, which for Bessemer of about 60,000 lbs. tensile strength means one complete twist in 8 to 10 times the size of the bar. Steel bars strengthened by twisting are largely used in reinforced concrete. . * Average of two tests each.] TENSILE STRENGTH. 265 TENSILE STRENGTH. The following data are usually obtained in testing by tension in a testing- machine a sample of a material of construction: The load and the amount of extension at the elastic limit. The maximum load applied before rupture. The elongation of the piece, measured between gauge-marks placed a stated distance apart before the test; and the reduction of area at the point of fracture. The load at the elastic limit and the maximum load are recorded in pounds per square inch of the original area. The elongation is recorded as a percentage of the stated length between the gauge-marks, and the reduction of area as a percentage of the original area. The coefficient of elasticity is calculated from the ratio the extension within the elastic limit per inch of length bears to the load per square inch producing that extension. On account of the difficulty of making accurate measurements of the fractured area of a test-piece, and of the fact that elongation is more valuable than reduction of area as a measure of ductility and of resilience or work of resistance before rupture, modern experimenters are abandoning the custom of reporting reduction of area. The data now calculated from the results of a tensile test for commercial purposes are: 1. Tensile strength in pounds per square inch of original area. 2. Elongation per cent of a stated length between gauge-marks, usually 8 inches. 3. Elastic limit in pounds per square inch of original area. The short or grooved test specimen gives with most metals, especially with wrought iron and steel, an apparent tensile strength much higher than the real strength. This form of test-piece is now almost entirely abandoned. Pieces 2 in. in length between marks are used for forgings. The following results of the tests of six specimens from the same 1/4-in. steel bar illustrate the apparent elevation of elastic limit and the changes in other properties due to change in length of stems which were turned down in each specimen to 0.798 in. diameter. (Jas. E. Howard, Eng. Congress 1893, Section G.) Description of Stem. 1.00 in. long 0.50 in. long 0.25 in. long Semicircular groove, 0.4 in. radius Semicircular groove, 1/8 in. radius V-shaped groove Elastic Limit, Lbs. per Sq. In. 64,900 65,320 68,000 75,000 86,000, about 90,000, about Tensile Strength, Lbs. per Sq. In. Contraction of Area, per cent. 94,400 97,800 102,420 49.0 43.4 39.6 116,380 31.6 134,960 117,000 23.0 Indeterminate. Test plates made by the author in 1879 of straight and grooved test- pieces of boiler-plate steel cut from the same gave the following results: 5 straight pieces, 56,605 to 59,012 lbs. T. S. Aver. 57,566 lbs. 4 grooved " 64,341 to 67,400 " " " 65,452 " Excess of the short or grooved specimen, 21 per cent, or 12,114 lbs. Measurement of Elongation. — In order to be able to compare records of elongation, it is necessary not only to have a uniform length of section between gauge-marks (say 8 inches), but to adopt a uniform method of measuring the elongation to compensate for the difference between the apparent elongation when the piece breaks near one of the gauge-marks, and when it breaks midway between them. The following method is recommended (Trans. A.S.M. E., vol. xi, p. 622): 266 STRENGTH OF MATERIALS. Mark on the specimen divisions of 1/2 inch each. After fracture measure from the point of fracture the length of 8 of the marked spaces on each fractured portion (or 7 + on one side and 8 + on the other if the fracture is not at one of the marks). The sum of these measurements, less 8 inches, is the elongation of 8 inches of the original length. If the fracture is so near one end of the specimen that 7 + spaces are not left on the shorter portion, then take the measurement of as many spaces (with the fractional part next to the fracture) as are left, and for the spaces lacking add the measurement of as many corresponding spaces of the longer portion as are necessary to make the 7 4- spaces. • Shapes of Specimens for Tensile Tests. — The shapes shown in Fig. 78 were recommended by the author in 1882 when he was connected with the Pittsburgh Testing Laboratory. They are now in most general use; the earlier forms, with 5 inches or less in length between shoulders, being almost entirely abandoned. f< 16-'to-20" : Y 16- f to-2Q- H No. 1. Square or flat bar, as rolled. No. 2. Round bar, as rolled. No. 3. Standard shape for flats or squares. Fillets 1/2 inch radius. No. 4. Standard shape for rounds. Fillets 1/2 inch radius. No. 5. Government shape formerly used for marine boiler-plates of iron. Not recommended, as results are generally in error. Fig. 78. Precautions Required in making Tensile Tests. — The testing- machine itself should be tested, to determine whether its weighing apparatus is accurate, and whether it is so made and adjusted that in the test of a properly made specimen the line of strain of the testing- machine is absolutely in line with the axis of the specimen. The specimen should be so shaped that it will not give an incorrect record of strength. It should be of uniform minimum section for not less than eight inches of its length. Eight inches is the standard length for bars. For forgings and castings and in special cases shorter lengths are used; these show greater percentages of elongation, and the length between gauge marks should therefore always be stated in the record. Regard must be had to the time occupied in making tests of certain materials. Wrought iron and soft steel can be made to show a higher than their actual apparent strength by keeping them under strain for a great length of time. In testing soft alloys, copper, tin, zinc, and the like, which flow under constant strain, their highest apparent strength is obtained by testing them rapidly. In recording tests of such materials the length of time occupied in the test should be stated. For very accurate measurements of elongation, corresponding to incre- ments of load during the tests, the electric contact micrometer, described in Trans. A. S. M. E., vol. vi. p. 479, will be found convenient. When readings of elongation are then taken during the test, a strain diagram may be plotted from the reading, which is useful in comparing the quali- ties of different specimens. Such strain diagrams are made automatically by the new Olsen testing-machine, described in Jour. Frank. Inst. 1891. The coefficient of elasticity should be deduced from measurement COMPRESSIVE STRENGTH. 267 observed between fixed increments of load per unit section, say between 2000 and 12,000 pounds per square inch or between 1000 and 11,000 pounds instead of between and 10,000 pounds. COMPRESSIVE STRENGTH. What is meant by the term "compressive strength" has not yet been settled by the authorities, and there exists more confusion in regard to this term than in regard to any other used by writers on strength of materials. The reason of this may be easily explained. The effect of a compressive stress upon a material varies with the nature of the material, and with the shape and size of the specimen tested. While the effect of a tensile stress is to produce rupture or separation of particles in the direc- tion of the line of strain, the effect of a compressive stress on a piece of material may be either to cause it to fly into splinters, to separate into two or more wedge-shaped pieces and fly apart, to bulge, buckle, or bend, or to flatten out and utterly resist rupture or separation of particles. A piece of speculum metal (copper 2, tin 1) under compressive stress will exhibit no change of appearance until rupture takes place, and then it will fly to pieces as suddenly as if blown apart by gunpowder. A piece of cast iron or of stone will generally split into wedge-shaped fragments. A piece of wrought iron will buckle or bend. A piece of wood or zinc may bulge, but its action will depend upon its shape and size. A piece of lead will flatten out and resist compression till the last degree; that is, the more it is compressed the greater becomes its resistance. Air and other gaseous bodies are compressible to any extent as long as they retain the gaseous condition. Water not confined in a vessel is com- pressed by its own weight to the thickness of a mere film, while when confined in a vessel it is almost incompressible. It is probable, although it has not been determined experimentally, that solid bodies when confined are at least as incompressible as water. When they are not confined, the effect of a compressive stress is not only to shorten them, but also to increase their lateral dimensions or bulge them. Lateral stresses are therefore induced by compressive stresses. The weight per square inch of original section required to produce any given amount or percentage of shortening of any material is not a constant quantity, but varies with both the length and the sectional area, with the shape of the sectional area, and with the relation of the area to the length. The "compressive strength" of a material, if this term be supposed to mean the weight in pounds per square inch necessary to cause rupture, may vary with every size and shape of specimen experimented upon. Still more difficult would it be to state what is the " compressive strength" of a material which does not rupture at all, but flattens out. Suppose we are testing a cylinder of a soft metal like lead, two inches in length and one inch in diameter, a certain weight will shorten it one per cent, another weight ten per cent, another fifty per cent, but no weight that we can place upon it will rupture it, for it will flatten out to a thin sheet. What, then, is its compressive strength? Again, a similar cylinder of soft wrought iron would probably compress a few per cent, bulging evenly all around; it would then commence to bend, but at first the bend would be imperceptilbe to the eye and too small to be measured. Soon this bend would be great enough to be noticed, and finally the piece might be bent nearly double, or otherwise distorted. What is the "compressive strength" of this piece of iron? Is it the weight per square inch which compresses the piece one per cent or five per cent, that which causes the first bending (impossible to be discovered), or that which causes a per- ceptible bend? As showing the confusion concerning the definitions of compressive strength, the following statements from different authorities on the strength of wrought iron are of interest. Wood's Resistance of Materials states, "Comparatively few experiments have been made to determine how much wrought iron will sustain at the point of crushing. Hodgkinson gives 65,000, Rondulet 70,800, Weisbach 72,000, Rankine 30,000 to 40,000. It is generally assumed that wrought 268 STRENGTH OF MATERIALS. iron will resist about two thirds as much crushing as to tension, but the experiments fail to give a very definite ratio." The following values, said to be deduced from the experiments of Major Wade, Hodgkinson, and Capt. Meigs, are given by Haswell: American wrought iron 127,720 1 " (mean) 85,500 Fnriteh " " i 65,200 ! English { 40,000 Stoney states that the strength of short pillars of any given material, all having the same diameter, does not vary much, provided the length of the piece is not less than one and does not exceed four or five diameters, and that the weight which will just crush a short prism whose base equals one square inch, and whose height is not less than 1 to 11/2 and does not exceed 4 or 5 diameters, is called the crushing strength of the material. It would be well if experimenters would all agree upon some such definition of the term "crushing strength," and insist that all experiments which are made for the purpose of testing the relative values of different materials in compression be made on specimens of exactly the same shape and size. An arbitrary size and shape should be assumed and agreed upon for this purpose. The size mentioned by Stoney is definite as regards area of section, viz., one square inch, but is indefinite as regards length, viz., from one to five diameters. In some metals a specimen five diameters long would bend, and give a much lower apparent strength than a speci- men having a length of one diameter. The words "will just crush" are also indefinite for ductile materials, in which the resistance increases without limit if the piece tested does not bend. In such cases the weight which causes a certain percentage of compression, as five, ten, or fifty per cent, should be assumed as the crushing strength. For future experiments on crushing strength three things are desirable: First, an arbitrary standard shape and size of test specimen for comparison of all materials. Secondly, a standard limit of compression for ductile materials, which shall be considered equivalent to fracture in brittle materials. Thirdly, an accurate knowledge of the relation of the crushing strength of a specimen of standard shape and size to the crushing strength of specimens of all other shapes and sizes. The latter can only be secured by a very extensive and accurate series of experiments upon all kinds of materials, and on specimens of a great number of different shapes and sizes. The author proposes, as a standard shape and size, for a compressive test specimen for all metals, a cylinder one inch in length, and one half square inch in sectional area, or 0.798 inch diameter; and for the limit of compression equivalent to fracture, ten per cent of the original length. The term "compressive strength," or "compressive strength of standard specimen," would then mean the weight per square inch required to fracture by compressive stress a cylinder one inch long and 0.798 inch diameter, or to reduce its length to 0.9 inch if fracture does not take place before that reduction in length is reached. If such a standard, or any standard size whatever, had been used by the earlier authorities on the strength of materials, we never would have had such discrepancies in their statements in regard to the compressive strength of wrought iron as those given above. The reasons why this particular size is recommended are: that the sectional area, one-half square inch, is as large as can be taken in the ordi- nary testing-machines of 100,000 pounds capacity, to include all the ordinary metals of construction, cast and wrought iron, and the softer steels; and that the length, one inch, is convenient for calculation of percentage of compression. If the length were made two inches, many materials would bend in testing, and give incorrect results. Even in cast iron Hodgkinson found as the mean of several experiments on various grades, tested in specimens 3/ 4 inch in height, a compressive strength per square inch of 94,730 pounds, while the mean of the same number of specimens of the same irons tested in pieces H/2 inches in height was COLUMNS, PILLARS, OR STRUTS. 269 only 88,800 pounds. The best size and shape of standard specimen should, however, be settled upon only after consultation and agreement among several authorities. The Committee on Standard Tests of the American Society of Mechan- ical Engineers say (vol. xi, p. 624): "Although compression tests have heretofore been made on diminutive sample pieces, it is highly desirable that tests be also made on long pieces from 10 to 20 diameters in length, corresponding more nearly with actual practice, in order that elastic strain and change of shape may be deter- mined by using proper measuring apparatus. " The elastic limit, modulus or coefficient of elasticity, maximum and ultimate resistances, should be determined, as well as the increase of section at various points, viz., at bearing surfaces and at crippling point. " The use of long compression-test pieces is recommended, because the investigation of short cubes or cylinders has led to no direct application of the constants obtained by their use in computation of actual structures, which have always been and are now designed according to empirical for- mulas obtained from a few tests of long columns." COLUMNS, PILLARS, OR STRUTS. Notation. — P = crushing weight in pounds; d = exterior diameter in inches; a = area in square inches; L = length in feet; I = length in inches; S = compressive stress, lbs. per sq. in.; E = modulus of elasticity in tension or compression; r = least radius of gyration; $, an experimental coefficient. For a short column centrally loaded S = P/a, but for a long column which tends to bend under load, the stress on the concave side is greater, and on the convex side less than P/a. Hodgkinson's Formula for Columns. Both ends rounded, the Both ends flat, the length m„A ,-vf rui,,™™ length of the column of the column exceed- ivinaoi column. exceeding 15 times its ing 30 times its diam- diameter. eter. W3-55 P = 98,920 j— j Solid cylindrical col- 1 umns of cast iron . . . ) Solid cylindrical col- \ umns of wrought iron ) These formulae apply only in cases in which the length is so great that the column breaks by bending and not by simple crushing. Hodgkinson's tests were made on small columns, and his results are not now con- sidered reliable. Euler's Formula for Long Columns. P/a = it 2 E (r/l) 2 for columns with round or hinged ends. For columns with fixed ends, multiply by 4; with one end round and the other fixed, multiply by 21/4; for one end fixed and the other free, as a post set in the ground, divide by 4. P is the load which causes a slight deflection: a load greater than P will cause an increase of deflection until the column fails by bending. The formula is now little used. Christie's Tests (Trans. A. S. C. E. 1884; Merriman's Mechanics of Materials). — About 300 tests of wrought-iron struts were made, the quality of the iron being about as follows: tensile strength per sq. in., 49,600 lbs., elastic limit 32,000 lbs., elongation 18% in 8 ins. 270 STRENGTH OP MATERIALS. The following table gives the average results. Ratio I It Length to Least Ra- dius of Gyration. Ultimate Load, P/a, in Pounds per Square Inch. Fixed Ends. Flat Ends. Hinged Ends. Round Ends. 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 360 400 46,000 40,000 36,000 32,000 30,000 28,000 25,500 23,000 20,000 17,500 15,000 13,000 11,000 10,000 9,000 8,000 6,500 5,200 46,000 40,000 36,000 32,000 29,800 26,300 23,500 20,000 16,800 14,500 12,700 11,200 9,800 8,500 7,200 6,000 4,300 3,000 46,000 40,000 36,000 31,500 28,000 24,300 21,000 16,500 12,800 10,800 8,800 7,500 6,500 5,700 5,000 4,500 3,500 2,500 44,000 36,500 30,500 25,000 20,500 16,500 12,800 9,500 7,500 6,000 5,000 4,300 3,800 3,200 2,800 2,500 1,900 1,500 The results of Christie's tests agree with those computed by Euler's formula for round-end columns with llr between 150 and 400, but differ widely from them in shorter columns, and still more widely in columns with fixed ends. Rankine's Formula (sometimes called Gordon's), S = — f 1 +<£ (-) ) or — = — — , /T/ .„ • Applying Rankine's formula to the results of a 1+0 (l/ry experiments, wide variations are found in the values of the empirical coefficient <£. Merriman gives the following values, which are extensively employed in practice. Values of 4> for Rankine's Formula. Material. Both Ends Fixed. Fixed and Round. Both Ends Round. 1/3,000 1 /5,000 1/36,000 1 /25.000 1.78/3,000 1.78/5,000 1 .78/36,000 1.78/25,000 4/3,000 4/5,000 Wrought Iron Steel 4/36,000 4/25,000 The value to be taken for 5 is the ultimate compressive strength of the material for cases of rupture, and the allowable compressive unit stress for cases of design. Burr gives the following values as commonly taken for S and . For solid wrought-iron columns, S = 36,000 to 40,000, = 1/36,000 to 1/40,000. For solid cast-iron columns, S = 80,000, = 1/14,400. Prof. Burr considers these only loose approximations. (See Straight-line Formula, below). For dry timber, Rankine gives *S = 7200 lbs., 4> = 1/3000. The Straight-line Formula. — The results of computations by Euler's or Rankine's formulas give a curved line when plotted on a diagram with values of l/r as abscissas and value of P la as ordinates. The average results of experiments on columns within the limits of l/r commonly used in practice, say from 50 to 200, can be represented by a straight line about as accurately as by a curve. Formulas derived from such plotted lines, of the general form P la = S - C l/r, in which C is an experimental coefficient, are in common use, but Merriman says it is advisable that the use of this formula should be limited to cases in which the specifications require it to be employed, and for rough approximate computations. Values of S and C given by T. H. Johnson are as follows: F H R F H R Wrought Iron: S =42,000 lbs., C = 128, 157, 203; limit of l/r = 218, 178, 138 Structural Steel: 5=52,500" C = 179, 220, 284; " " " 195,159,123 Cast Iron: 5=80,000" C = 438, 537, 693; " " " 122, 99, 77 Oak, flat ends: S = 5,400 " C = 28; " " " 128 F, flat ends; H, hinged ends; R , round ends. Merriman says: "The straight-line formula is not suitable for investi- gating a column, that is for determining values of 5 due to given loads, because S enters the formula in such a manner as to lead to a cubic equation when it is the only unknown quantity. It may be used .to find the safe load for a given column to withstand a given unit stress, or to design a column for a given load and unit stress. When so used, it is customary to divide the values of S and C given in the table by an assumed factor of safety. For example, Cooper's specifications require that the sectional area a for a medium-steel post of a through railroad bridge shall be found from P la = 17,000 - 90 l/r lbs. per sq. in., in which P is the direct dead-load compression on the post plus twice the live-load compression; the values of S and C here used are a little less than one-third of those given in the table for round ends." Working Formulae for Wrought-iron and Steel Struts of Various Forms. — Burr gives the following practical formulas: p = Ultimate %^$j^ Kind of Strut. lb^ner^'in ] /5 Ultimate, Flat-end iron channels and I-beams . . . 40000 - 1 10 - (5) 8000 - 22 - (6) r r Flat-end mild-steel angles 52000-180- (7) 10400-36- (8) Flat-end high-steel angles 76000-290 - (9) 15200-58- (10) r r Pin-end solid wrought-iron columns . . . 32000 - 80 -] 6400 - 16-1 * (ID r j\(X2) d) 6400 - 55 d) ir ' l 32000- 277 -U 6400-55 " 20 " " 40 " " 20 " " ~ 200 200 200 I d 6 and - a = 65 272 STRENGTH OF MATERIALS. Equations (1) to (4) are to be used only between - =40 and - = (5) and (6) " " " " " (7) to (10) " " " " (11) and (12) " " " " Built Columns (Burr). — Steel columns, properly made, of steel ranging in specimens from 65,000 to 73,000 lbs. per square inch, should give a resistance 25 to 33 per cent in excess of that of wrought-iron columns with the same value of I -j- r, provided that ratio does not exceed 140. The unsupported width of a plate in a compression member should not exceed 30 times its thickness. In built columns the transverse distance between centre lines of rivets securing plates to angles or channels, etc., should not exceed 35 times the plate thickness. If this width is exceeded, longitudinal buckling of the plate takes place, and the column ceases to fail as a whole, but yields in detail. The thickness of the leg of an angle to which latticing is riveted should not be less than 1/9 of the length of that leg or side if the column is purely a compression member. The above limit may be passed somewhat in stiff ties and compression members designed to carry transverse loads. The panel points of latticing should not be separated by a greater dis- tance than 60 times the thickness of the angle-leg to which the latticing is riveted, if the column is wholly a compression member. The rivet pitch should never exceed 16 times the thickness of the thinnest metal pierced by the rivet, and if the plates are very thick it should -never nearly equal that value. Burr gives the following general principles which govern the resistance of built columns: The material should be disposed as far as possible from the neutral axis of the cross-section, thereby increasing r; There should be no initial internal stress; The individual portions of the column should be mutually supporting; The individual portions of the column should be so firmly secured to each other that no relative motion can take place, in order that the column may fail as a whole, thus maintaining the original value of r. Stoney says: "When the length of a rectangular wrought-iron tubular column does not exceed 30 times its least breadth, it fails by the bulging or buckling of a short portion of the plates, not by the flexure of the pillar as a whole." WORKING STRAINS ALLOWED IN BRIDGE MEMBERS. Theodore Cooper gives the following in his Bridge Specifications: Compression members shall be so proportioned that the maximum load shall in no case cause a greater strain than that determined by the follow- ing formula: „ 8000 „ a • x, for square-end compression members; for compression members with one pin and one square end; for compression members with pin-bearings; p = 1 + I 2 40,000 r 2 8000 1 + I 2 p = 30,000 r 2 8000 1 + I 2 20,000 r 2 WORKING STRAINS ALLOWED IN BRIDGE MEMBERS. 273 (These values may be increased in bridges over 150 ft. span. See Cooper's Specifications.) P = the allowed compression per square inch of cross-section; I = the length of compression member, in inches; r = the least radius of gyration of the section in inches. No compression member, however, shall have a length exceeding 25 times its least width. Tension Members, — All parts of the structure shall be so proportioned that the maximum loads shall in no case cause a greater tension than the following (except in spans exceeding 150 feet): Pounds per sq. in. On lateral bracing 15,000 On solid rolled beams, used as cross floor-beams and stringers .... 9,000 On bottom chords and main diagonals (forged eye-bars) 10,000 On bottom chords and main diagonals (plates or shapes), net section 8,000 On counter rods and long verticals (forged eye-bars) 8,000 On counter and long verticals (plates or shapes), net section 6,500 On bottom flange of riveted cross-girders, net section 8,000 On bottom flange of riveted longitudinal plate girders over 20 ft. long, net section 8,000 On bottom flange of riveted longitudinal plate girders under 20 ft. long, net section 7,000 On floor-beam hangers, and other similar members liable to sudden loading (bar iron with forged ends) 6,000 On floor-beam hangers, and other similar members liable to sudden loading (plates or shapes), net section 5,000 Members subject to alternate strains of tension and compression shall be proportioned to resist each kind of strain. Both of the strains shall, how- ever, be considered as increased by an amount equal to 8/ 10 of the least of the two strains, for determining the sectional area by the above allowed strains. The Phoenix Bridge Co. (Standard Specifications, 1895) gives the follow- ing: The greatest working stresses in pounds per square inch shall be as follows : Tension. Steel. Iron. p_ 8 , 5 oo \i + " in - s f ess 1 , P,ates 7 P- 7,000 Tl + "in. ^1 L Max. stressj shapes net. |_ Max. stressj 8,500 pounds. Floor-beam hangers, forged ends 7,000 pounds. 7,500 " Floor-beam hangers, plates or shapes, net section 6,000 10,000 " Lower flanges of rolled beams 8,000 20,000 " Outside fibres of pins 15,000 30,000 " Pins for wind-bracing 22,500 20,000 " Lateral bracing 15,000 Shearing. 9,000 pounds. Pins and rivets 7,500 pounds. Hand-driven rivets 20% less unit stresses. For bracing increase unit stresses 50%. 6,000 pounds. Webs of plate girders 5,000 pounds. Bearing. 16 000 pounds. Projection semi-intrados pins and rivets, 12,000 pounds. Hand-driven rivets 20 % less unit stresses. For bracing increase unit stresses 50%. 274 STRENGTH OF MATERIALS. Compression. Lengths less than forty times the least radius of gyration, P previously found. See Tension. Lengths more than forty times the least radius of gyration, P reduced by following formulae: p For both ends fixed, b — ^ 1 + For one end hinged, b = 36,000 r 2 P For both ends hinged, b -- 24,000 r 2 P 18,000 r 2 P = permissible stress previously found (see Tension); b = allowable working stress per square inch; I = length of member in inches; r = least radius of gyration of section in inches. No compression member, how- ever, shall have a length exceeding 45 times its least width. Pounds per sq. in. In counter web members 10,500 In long verticals 10,000 In all main-web and lower-chord eye-bars 13,200 In plate hangers (net section) 9,000 In tension members of lateral and transverse bracing 19,000 In steel-angle lateral ties (net section) 15,000 For spans over 200 feet in length the greatest allowed working stresses per square inch, in lower-chord and end main-web eye-bars, shall be taken 10,000 ( min. total stress x max. total stress/ whenever this quantity exceeds 13,200. The greatest allowable stress in the main-web eye-bars nearest the centre of such spans shall be taken at 13,200 pounds per square inch; and those for the intermediate eye-bars shall be found by direct interpolation between the preceding values. The greatest allowable working stresses in steel plate and lattice girders and rolled beams shall be taken as follows: Pounds per sq. in. Upper flange of plate girders (gross section) 10,000 Lower flange of plate girders (net section) 10,000 In counters and long verticals of lattice girders (net section) 9,000 In lower chords and main diagonals of lattice girders (net section) 10,000 In bottom flanges of rolled beams 10,000 In top flanges of rolled beams 10,000 THE STRENGTH OF CAST-IRON COLUMNS. Hodgkinson's experiments (first published in Phil. Trans. Royal Socy., 1840, and condensed in Tredgold on Cast Iron, 4th ed., 1846), and Gordon's formula, based upon them, are still used (1898) in designing cast-iron col- umns. They are entirely inadequate as a basis of a practical formula suitable to the present methods of casting columns. Hodgkinson's experiments were made on nine "long" pillars, about 71/2 ft. long, whose external diameters ranged from 1.74 to 2.23 in., and average thickness from 0.29 to 0.35 in., the thickness of each column also varying, and on 13 "short" pillars, 0.733 ft. to 2.251 ft. long, with exter- THE STRENGTH OF CAST-IRON COLUMNS. 275 nal diameters from 1.08 to 1.26 in., all of them less than 1/4 in. thick. The iron used was Low Moor, Yorkshire, No. 3, said to be a good iron, not very hard, earlier experiments on which had given a tensile strength of 14,535 and a crushing strength of 109,801 lbs. per sq. in. Modern cast- iron columns, such as are used in the construction of buildings, are very- different in size, proportions, and quality of iron from the slender "long" pillars used in Hodgkinson's experiments. There is usually no check, by actual tests or by disinterested inspection, upon the quality of the material. The tensile, compressive, and transverse strength of cast iron varies through a great range (the tensile strength ranging from less than 10,000 to over 40,000 lbs. per sq. in.), with variations in the chemical composition of the iron, according to laws which are as yet very imperfectly under- stood, and with variations in the method of melting and of casting. There is also a wide variation in the strength of iron of the same melt when cast into bars of different thicknesses. Another difficulty in obtaining a practical formula for the strength of cast-iron columns is due to the uncertainty of the quality of the casting, and the danger of hidden defects, such as internal stresses due to unequal cooling, cinder or dirt, blow-holes, "cold-shuts," and cracks on the inner surface, which cannot be discovered by external inspection. Variation in thickness, due to rising of the core during casting, is also a common defect. In addition to these objections to the use of Gordon's formula, for cast- iron columns, we have the data of experiments on full-sized columns, made by the Building Department of New York City (Eng'g News, Jan. 13 and 20, 1898). Ten columns in all were tested, six 15-inch, 190 1/4 inches long, two 8-inch, 160 inches long, and two 6-inch, 120 inches long. The tests were made on the large hydraulic machine of the Phoenix Bridge Co., of 2,000,000 pounds capacity, which was calibrated for frictional error by the repeated testing within the elastic limit of a large Phoenix column, and the comparison of these tests with others made on the government machine at the Watertown Arsenal. The average frictional error was calculated to be 15.4 per cent, but Engineering News, revising the data, makes it 17.1 per cent, with a variation of 3 per cent either way from the average with different loads. The results of the tests of the columns are given below. TESTS OF CAST-IRON COLUMNS. Thickness. Breaking Load. Num- ber. Diam. Inches. Max. Min. Average. Pounds. Pounds per Sq. In. 1 15 1 1 1,356,000 30,830 2 15 15/16 11/8 1,330,000 27,700 3 15 H/4 11/8 1,198,000 24,900 4 151/8 17/32 H/8 1,246,000 25,200 5 15 1 H/16 1 H/64 1,632,000 32,100 6 15 11/4 11/8 13/16 2,082,000 + 40,400 + 7 73/ 4 to8l/ 4 H/4 5/8 1 651,000 31,900 8 8 13/32 13/64 612,800 26,800 9 61/16 15/32 11/8 19/64 400,000 22,700 10 63/32 H/8 H/16 17/64 455,200 26,300 Column No. 6 was not broken at the highest load of the testing machine. Columns Nos. 3 and 4 were taken from the Ireland Building, which collapsed on August 8, 1895; the other four 15-inch columns were made from drawings prepared by the Building Department, as nearly as possible duplicates of Nos. 3 and 4. Nos. 1 and 2 were made by a foundry in New York with no knowledge of their ultimate use. Nos. 5 and 6 were made 276 STRENGTH OP MATERIALS. by a foundry in Brooklyn with the knowledge that they were to be tested. Nos. 7 to 10 were made from drawings furnished by the Department. Applying Gordon's formula, as used by- the Building Department, s = ~ i - !!"* to tnese columns gives for the breaking strength per square inch of the 15-inch columns 57,143 pounds, for the 8-inch columns 40,000 pounds, and for the 6-inch columns 40,000. The strength of columns Nos. 3 and 4 as calculated is 128 per cent more than their actual strength; their actual strength is less than 44 per cent of their calculated strength; and the factor of safety, supposed to be 5 in the Building Law, is only 2.2 for central loading, no account being taken of the likelihood of eccentric loading. Prof. Lanza, Applied Mechanics, p. 372, quotes the records of 14 tests of cast-iron mill columns, made on the Watertown testing-machine in 1887-88, the breaking strength per square inch ranging from 25,100 to 63,310 pounds, and showing no relation between the breaking strength per square inch and the dimensions of the columns. Only 3 of the 14 columns had a strength exceeding 33,500 pounds per square inch. The average strength of the other 1 1 was 29,600 pounds per square inch. Prof. Lanza says that it is evident that in the case of such columns we cannot rely upon a crushing strength of greater than 25,000 or 30,000 pounds per square inch of area of section. He recommends a factor of safety of 5 or 6 with these figures for crush- ing strength, or 5000 pounds per square inch of area of section as the highest allowable safe load, and in addition makes the conditions that the length of the column shall not be greatly in excess of 20 times the diameter, that the thickness of the metal shall be such as to insure a good strong casting, and that the sectional area should be increased if necessary to insure that the extreme fibre stress due to probable eccentric loading shall not be greater than 5000 pounds per square inch. Prof. W. H. Burr (Eng'g News, June 30, 1898) gives a formula derived from plotting the results of the Watertown and Phoenixville tests, above described, which represents the average strength of the columns in pounds per square inch. It is p = 30,500 - 160 lid. It is to be noted that this is an average value, and that the actual strength of many of the columns was much lower. Prof. Burr says: "If cast-iron columns are designed with anything like a reasonable and real margin of safety, the amount of metal required dissipates any supposed economy over columns of mild steel." Square Columns. — Square cast-iron columns should be abandoned. They are liable to have serious internal strains from difference in con- traction on two adjacent sides. John F. Ward, Eng. News, Apr. 16, 1896. Safe Load, in Tons of 2000 Lbs., for Round Cast-iron Columns, with Turned Capitals and Bases. Loads being not eccentric, and length of column not exceeding 20 times the diameter. Based on ultimate crushing strength of 25,000 lbs. per sq. in. and a factor of safety of 5. Thick- Diameter, Inches. ness, Inches. 6 7 8 9 10 11 13 13 14 15 16 18 5/8 3/ 4 Vs 11/8 26.4 30.9 35.2 39.2 31.3 36.8 42.1 47.1 42.7 48.9 55.0 60.8 48.6 55.8 62.8 69.6 76.1 54.5 62.7 70.7 78.4 85.9 93.1 69.6 78.5 87.2 95.7 103.9 76.5 86.4 96.1 105.5 114.7 123.7 94.2 104.9 115.3 125.5 135.5 102.1 113.8 125.2 136.3 147.3 168.4 110.0 122.6 135.0 147.1 159.0 182.1 204.2 131.4 144.8 157.9 170.8 195.8 219.9 11/ 4 164.4 1 3 /8 179.5 1V2 194.4 13/ 4 223.3 2 251.3 THE STRENGTH OF CAST-IRON COLUMNS. 277 For lengths greater than 20 diameters the allowable loads should be decreased. How much they should be decreased is uncertain, since suffi- cient data of experiments on full-sized very long columns, from which a formula for the strength of such columns might be derived, are as yet lacking. There is, however, rarely, if ever, any need of proportioning cast-iron columns with a length exceeding 20 diameters. Safe Loads in Tons of 2000 Pounds for Cast-iron Columns. (By the Building Laws of New York City, Boston, and Chicago, 1897.) New York. ( 8a Boston. 5 a Chicago. 5 a Square columns . . . I * + 500d 2 ( 8a I 2 1 + 1067d 2 5a 1 + 800 d 2 5a Round columns . . . ■ < I 2 I 1 + 400¥ 2 1 +-^- 800 d 2 I 2 1 + 600 d 2 a = sectional area in square inches; Z= unsupported length of column in inches; d = side of square column or thickness of round column in inches. The safe load of a 15-inch round column 11/2 inches diameter, 16 feet long, according to the laws of these cities would be, in New York, 361 tons; in Boston, 264 tons; in Chicago, 250 tons. The allowable stress per square inch of area of such a column would be, in New York, 11,350 pounds; in Boston, 8300 pounds; in Chicago, 7850 pounds. A safe stress of 5000 pounds per square inch would give for the safe load on the column 159 tons. Strength of Brackets on Cast-iron Columns. — The columns tested by the New York Building Department referred to above had brackets cast upon them, each bracket consisting of a rectangular shelf sup- ported by one or two triangular ribs. These were tested after the columns had been broken in the principal tests. In 17 out of 22 cases the brackets broke by tearing a hole in the body of the column, instead of by shearing or transverse breaking of the bracket itself. The results were surprisingly low and very irregular. Reducing them to strength per square inch of the total vertical section through the shelf and rib or ribs, they ranged from 2450 to 5600 lbs., averaging 4200 lbs., for a load con- centrated at the end of the shelf, and 4100 to 10,900 lbs., averaging 8000 lbs., for a distributed load. (Eng'g News, Jan. 20, 1898.) Maximum Permissible Stresses in columns used in buildings. (Building Ordinances of City of Chicago, 1893.) For riveted or other forms of wrought-iron columns: I = length of column in inches; r = least radius of gyration in inches; ■"■ ' 36000 r 2 a= area °f column in square inches. For riveted or other steel columns, if more than 60 r in length: s = 17,000 - 521. r If less than 60 r in length: S = 13,500 a. For wooden posts: no. a = area of post in square inches; d = least side of rectangular post in inches; I 2 1 + o£7Tw2 I = len £tb of P° st in inches, Jbua ( 600 for white or Norway pine; J 800 for oak; 900 for long-leaf yellow pine. 278 STRENGTH OF MATERIALS. ECCENTRIC LOADING OF COLUMNS. In a given rectangular cross-section, such as a masonry joint under pressure, the stress will be distributed uniformly over the section only when the resultant passes through the centre of the section; any deviation from such a central position will bring a maximum unit pressure to one edge and a minimum to the other; when the distance of the resultant from one eige is one third of the entire width of the joint, the pressure at the nearer edge is twice the mean pressure, while that at the farther edge is zero, and that when the resultant approaches still nearer to the edge the pressure at the farther edge becomes less than zero; in fact, becomes a tension, if the material (mortar, etc.) there is capable of resisting tension. Or, if, as usual in masonry joints, the material is practically incapable of resisting tension, the pressure at the nearer edge, when the resultant approaches it nearer than one third of the width, increases very rapidly and dangerously, becoming theoretically infinite when the resultant reaches the edge. With a given position of the resultant relatively to one edge of the joint or section, a similar redistribution of the pressures throughout the section may be brought about by simply adding to or diminishing the width of the section. Let P = the total pressure on any section of a bar of uniform thickness. w = the width of that section = area of the section, when thickness = 1 . p = P/w = the mean unit pressure on the section. M = the maximum unit pressure on the section. m = the minimum unit pressure on the section. d = the eccentricity of the resultant = its distance from the centre of the section. Then M = p (l + ^) and m = p (l - ^V When d = ~ w then M = 2p and m = O. b When d is greater than 1 /6 w, the resultant in that case being less than one third of the width from one edge, p becomes negative. (J. C. Traut- wine, Jr., Engineering News, Nov. 23, 1893.) Eccentric Loading of Cast-iron Columns. — Prof. Lanza writes the author as follows: The table on page 276 applies when the result- ant of the loads upon the column acts along its central axis, i.e., passes through the centre of gravity of every section. In buildings and other constructions, however, cases frequently occur when the resultant load does not pass through the centre of gravity of the section; and then the pressure is not evenly distributed over the section, but is greatest on the side where the resultant acts. (Examples occur when the loads on the floors are not uniformly distributed.) In these cases the outside fibre stresses of the column should be computed as follows, viz.: Let P = total pressure on the section; d = eccentricity of resultant = its distance from the centre of gravity of the section; A = area of the section, and / its moment of inertia about an axis in its plane, passing through its centre of gravity, and perpendic- ular to d\ c\ = distance of most compressed and ci = that of least compressed fibre from above stated axis; si = maximum and S2 = minimum pressure ner unit of area. Then P , (Pd)ci , P (Pd)c2 Si = a + -r~ and S2 = i--t— Having assumed a certain trial section for the column to be designed, si should be computed, and, if it exceed the proper safe value, a different section should be used for which si does not exceed this value. The proper safe value, in the case of cast-iron columns whose ratio of length to diameter does not greatly exceed 20, is 5000 pounds per square inch when the eccentricity used in the computation of si is liable to occur frequently in the ordinary uses of the structure; but when it is one which can only occur in rare cases the value 8000 lbs. per sq. in. may be used. A long cap on a column is more conducive to the production of eccen- tricity of loading than a short one, hence a long cap is a source of weakness. MOMENT OF INERTIA AND RADIUS OF GYRATION. 279 MOMENT OF INERTIA AND RADIUS OF GYRATION. The moment of inertia of: a section is the sum of the products of each elementary area of the section into the square of its distance from an assumed axis of rotation, as the neutral axis. Assume the section to be divided into a great many equal small areas, a, and that each such area has its own radius, r, or distance from the assumed axis of rotation, then the sum of all the products derived by multiplying each a by the square of its r is the moment of inertia, I, or 7 = 2 ar 2 , in which 2 is the sign of summation. For moment of inertia of the weight or mass of a body see Mechanics. The radius of gyration of the section equals the square root of the quotient of the moment of inertia divided by the area of the section. If R = radius of gyration, I = moment of inertia and A = area R =^TJa. I/A = R*. The center of gyration is the point where the entire area might be concentrated and have the same moment of inertia as the actual area. The distance of«this center from the axis of rotation is the radius of d = diameter, or outside diameter; di = inside diameter; b = breadth; h = depth; bi, hi, inside breadth and depth; Solid rectangle I = Vnbh 3 ; Hollow rectangle I = i/uibh 3 - bihi 3 ); Solid square I = V12& 4 ; Hollow square I =-- 1/12(0* — bi*); Solid cylinder I = Ve^d 4 ; Hollow cylinder / = i/ei^Cd 4 — di 4 ). Moment of Inertia about any Axis. — If 6 = breadth and h = depth of a rectangular section its moment of inertia about its central axis (parallel to the breadth) is 1/12 bh 3 ; and about one side is 1/3 bh 3 . If a parallel axis exterior to the section is taken, and d = distance of this axis from the farthest side and di = its distance from the nearest side, [d — di = h), the moment of inertia about this axis is 1/3 b (d 3 — di 3 ). The moment of inertia of a compound shape about any axis is equal to the sum of the moments of inertia, with reference to the same axis, of all the rectangular portions composing it. Moment of Inertia of Compound Shapes. (Pencoyd Iron Works.) — The moment of inertia of any section about any axis is equal to the I about a parallel axis passing through its centre of gravity + (the area of the section X the square of the distance between the axes). By this rule, the moments of inertia or radii of gyration of any single sections being known, corresponding values may be obtained for any combination of these sections. E. A. Dixon (Am. Mack., Dec. 15, 1898) gives the following formula for the moment of inertia of any rectangular element of a built up beam: / = V3 (h 3 — hi 3 )b, I = moment of inertia about any axis parallel to the neutral axis, h = distance from the assumed axis to the farthest fiber, hi = distance to nearest fiber, b = breadth of element. The sum of the moments of inertia of all the elements, taken about the center of gravity or neutral axis of the section, is the moment of inertia of the section. The polar moment of inertia of a surface is the sum of the products obtained by multiplying each elementary area by the square of its dis- tance from the center of gravity of the surface; it is equal to the sum of the moments of inertia taken with respect to two axes at right angles to each other passing through the center of gravity. It is represented by /. For a solid shaft J = 1/32 *d 4 ; for a hollow shaft, J = 1/32 Jt(d i - di 4 ), in which d is the outside and d the inside diameter. The polar radius of gyration, R p = \/J/A, is defined as the radius of a circumference along which the entire area might be concentrated and have the same poiar moment of inertia as the actual area. For a solid circular section R p 2 = i/8D 2 ; for a hollow circular sec- tion R p 2 = i/ 8 (cZ 2 + di 2 ). Moments of Inertia and Radius of Gyration for Various Sec- tions, and their Use in the Formulas for Strength of Girders and Columns. — The strength of sections to resist strains, either as girders or as columns, depends not only on the area but also on the form of the section, and the property of the section which forms the 280 STRENGTH OP MATERIALS. basis of the constants used in the formulas for strength of girders and columns to express the effect of the form, is its moment of inertia about its neutral axis. The modulus of resistance of any section to transverse bending is its moment of inertia divided by the distance from the neutral axis to the fibres farthest removed from that axis; or Section modulus = Moment of inertia Distance of extreme fibre from axis c Moment of resistance = section modulus X unit stress on extreme fibre. Radius of Gyration of Compound Shapes. — In the case of a pair of any shape without a web the value of R can always be found with- out considering the moment of inertia. The radius of gyration for any section around an axis parallel to another axis passing through its centre of gravity is found as follows: Let r = radius of gyration around axis through centre of gravity; R -- radius of gyration ar ound an other axis parallel to above; d = distance between axes: R = ^d 2 + r 2 . , When r is small, R may be taken as equal to d without material error. Graphical 31ethod for Finding Radius of Gyration. — Benj. F. La Rue, Eng. News, Feb. 2, 1893, gives a short graphical method for finding the radius of gyration of hollow, cylindrical, and rectangular columns, as follows: For cylindrical columns: Lay off to a scale of 4 (or 40) a right-angled triangle, in which the base equals the outer diameter, and the altitude equals the inner diameter of the column, or vice versa. The hypothenuse, measured to a scale of unity (or 10), will be the radius of gyration sought. This depends upon the formula G= Viiom. of inertia -*- Area = 1/4 ^D 2 + d 2 in which A = area and D = diameter of outer circle, a = area an d d = diameter of inner circle, and G = radius of gyration. \^D 2 + d 2 is the expression for the hypothenuse of a right-angled triangle, in which D and d are the base and altitude. The sectional area of a hollow round column is 0.7854(Z> 2 — d 2 ). By constructing a right-angled triangle in which D e quals the hypothenuse and d equals the altitude, the base will equal VD 2 — d 2 . Calling the value of this expression for the base B, the area will equal 0.7854J5 2 . Value of G for square columns: Lay off as before, but using a scale of 10, a right-angled triangle of which the base equals D or the side of the outer square, and the altitude equals d , the side of the inner square. With a scale of 3 measure the hypothenuse, which will be, approximately, the radius of gyration. This process for square columns gives an excess of slightly more than 4%. By deducting 4% from the result, a close approximation will be obtained. A Very close result is also obtained by measuring the hypothenuse with the same scale by which the base and altitude were laid off, and multiplying by the decimal 0.29; more exactly, the decimal is 0.28867. The formula is V- Mom. of inertia 1 = 7y= ^D 2 + d 2 , = 0.28867 V ' D 2 + d 2 ' This may also be applied to any rectangular column by using the lesser diameters of an unsupported column, and the greater diameters if the column is supported in the direction of its least dimensions. ELEMENTS OF USUAL SECTIONS. Moments refer to horizontal axis through centre of gravity. This table is intended for convenient application where extreme accuracy is not important. Some of the terms are only approximate; those marked * are correct. Values for radius of gyration in flanged beams apply to standard minimum sections only. A = area of section; b = breadth; h = depth; D = diameter. ELEMENTS OF USUAL SECTIONS. 281 Shape of Section. Moment of Inertia. Section Modulus. Square of Least Radius of Cyration. Least Radius of Gyration. - — - 4 "7 Solid Rect- angle. bh 3 * 12 bh 2 * 6 (Least side) 2 * Least side * 12 3.46 .-b- Hollow Rect- angle. 12 bht-bjij* 6/i h 2 +h t 2 * 12 - m r h+h 1 4.89 -*-h Solid Circle. 1/64 nD* = 0.0491 D 4 1/32 *D 3 = 0.0982 Z) 3 D 2 * 16 D* 4 t 5 ^! Hollow Circle. A, area of large section ; a, area of small section. AD 2 -ad 2 16 .4D 2 -ad 2 D 2 +d 2 * 16 D+d 8D 5.64 m Solid Triangle. bh? ■ 36 fc/t 2 24 The least of the two ; h 2 b 2 T8° r 24 The least of the two ; h b 4.24 ° r 4.9 Even Angle. Ah? 10.2 7.2 b 2 25 b 5 '-6-H e Uneven Angle. Ah 2 9.5 .4/i 6.5 (hb) 2 hb I3(/i 2 +fe 2 ) 2.6(h+b) -e Even Cross. .4 ft 2 19 .4/i 9.5 h 2 22.5 h 4.74 o Even Tee. Ah 2 11.1 .4/i 8 6 2 22.5 6 4.74 c fert I Beam. Ah 2 6.66 Ah 3.2 6 2 21 b 4.58 Channel. .4/i 2 7.34 J/i 3.67 b 2 12.5 3 :i ! v 6 3.54 ° m Deck Beam. Ah 2 6.9 Ah 4 6 2 36.5 b 6 luneyen angle, — -= ; even tee, 77-5 ; deck beam, — ; all other shapes given in the table, - or — • 282 STRENGTH OF MATERIALS. TRANSVERSE STRENGTH. In transverse tests the strength of bars of rectangular section is found to vary directly as the breadth of the specimen tested, as the square of its depth, and inversely as its length. The deflection under any load varies as the cube of the length, and inversely as the breadth and as the cube'of the depth. Represented algebraically, if S = the strength and D the deflection, I the length, b the breadth, and d the depth, a . bd 2 ,~. I 3 S varies as — - and D vanes as t—- I ba 3 For the purpose of reducing the strength of pieces of various sizes to a common standard, the term modulus of rupture (represented by R) is used. Its value is obtained by experiment on a bar of rectangular section supported at the ends and loaded in the middle and substituting numerical values in the following formula: p 3 PI K 2bd*' in which P = the breaking load in pounds, I = the length in inches, b the breadth, and d the depth. The modulus of rupture is sometimes defined as the strain at the instant of rupture upon a unit of the section which is most remote from the neu- tral axis on the side which first ruptures. This definition, however, is based upon a theory which is yet in dispute among authorities, and it is better to define it as a numerical value, or experimental constant, found by the application of the formula above given. From the above formula, making I 12 inches, and b and d each 1 inch, it follows that the modulus of rupture is 18 times the load required to break a bar one inch square, supported at two points one foot apart, the load being applied in the middle. _ ~ . . „ . . ,, span in feet X load at middle in lbs. Coefficient ot transverse strength = . ^—r—. — : — r — ——5 — -r-. — : — - — - , breadth in inches X(depthininches) 2 ' * . = — th of the modulus of rupture. Fundamental Formulae for Flexure of Beams (Merriman). Resisting shear = vertical shear; Resisting moment = bending moment; Sum of tensile stresses = sum of compressive stresses; Resisting shear = algebraic sum of all the vertical components of the internal stresses at any section of the beam. If A be the area of the section and S $ the shearing unit stress, then resisting shear = AS S ; and if the vertical shear = V, then V= ASs. The vertical shear is the algebraic sum of all the external vertical forces on one side of the section considered. It is equal to the reaction of one support, cousidered as a force acting upward, minus the sum of all the vertical downward forces acting between the support and the section. The resisting moment = algebraic sum of all the moments of the inter- nal horizontal stresses at any section with reference to a point in that section, = — • in which S = the horizontal unit stress, tensile or com- c pressive as the case may be, upon the fibre most remote from the neutral axis, c = the shortest distance from that fibre to said axis, and / = the moment of inertia of the cross-section with reference to that axis. The bending moment M is the algebraic sum of the moment of the external forces on one side of the section with reference to a point in that section = moment of the reaction of one support minus sum of moments of loads between the support and the section considered. The bending moment is a compound quantity = product of a force by the distance of its point of application from the section considered, the distance being measured on a line drawn from the section perpendicular to the direction of the action of the force TRANSVERSE STRENGTH OF BEAMS. 283 "n S. &q o I" 1 £i^ fe|S £1^ l|5 mloo *IS aP*Psi & l 5 f -I0O -j^ i 1 * + ft. Q,|S feir ' Oslo 5 Mil Q o -1™ "S ^ S3 u. m -■I >-S 1 o " «|« 03|« Q*|« 3|« S|« ai|° *j|« o-|o ^ «|° 03 o § tf s c II II ii 11 II ii 11 o3 1 . ~o ft^ ffl £ fe £ s "C^ ft^ £ fe "^T^ S §co — Its _ i^r _ . — |0O -|0C -l-O lc ^ IcA — |0O So + 1- " > "3 ft. -CL- 1 ^riS tA |00 ou CO l^ 1 s o3 0) PQ o o SIS s ^ tt; ^ LA 1^ ^ IcA — ICO + -12 -i -1 C CO - z a d § 00 d 03 -I-* 3 M CUD -6 Ik nu «u HU S|~ 2U N l ^1 ^3 | o3 o3 o §1 Oil 51 SI Oil Oil ok>S oil o> J — i>o ^_ iff, (N ]rA ■* ItO "^ IcA ^T I (A Oil 3 d iO M 1 =3 ■3 O 00 01 03 a o "3 3 O "ol s X2 T3* s s « .2 "o3 o3 O XJ o3 ■'g q > 1 3 ■3 „ X3 T3 03 o 1 -c ft o- "£ «^ ° c a c ft o a - O "S o3 X c m *" _o c3 O S3 o fa o -3 -a 1 ts T3 03 3 O o3 - S3 0) o JO fa 1 % 1 o3 7 o ^ | o "o3 T3 -! o o O 3 "ol T3 CQ = a? a 03 « 3 _ S a S 1 l| X £ E M 1 I 03 3 03 o3 .H — o3 fc W • 02 |ll f &o o oj III m £ o . 'S j ft o sq.in. in. in / If r r' S c* B] 100 29.41 0.75 2380.3 48.56 9.00 1.28 198.4 2115800 95 27.94 0.69 7.19 2309.6 47.10 9.09 1.30 192.5 2052900 >• 90 26.47 0.63 7.13 2239.1 45.70 9.20 1.31 186.6 1 990300 " 85 25.00 0.57 7.07 2168.6 44.35 9.31 1.33 180.7 1 927600 « 80 23.32 0.50 7.00 2087.9 42.86 9.46 1.36 174.0 1855900 B2 20 100 29.41 33 7.28 1655.8 52.65 7.50 1.34 165.6 1766100 95 27.94 0.81 721 1606.8 50.78 7.58 1.35 160.7 1713900 90 26.47 0.74 7.14 1557.8 48.98 7.67 1.36 155.8 1661600 85 25.00 0.66 7.06 1508.7 47.25 7.77 1.37 150.9 1 609300 80 23.73 0.60 7.00 1466.5 '45.81 7.86 1.39 146.7 1 564300 B3 20 75 22.06 0.65 6.40 1268.9 30.25 7.58 1.17 126.9 1353500 70 20.59 0.58 6.33 1219.9 29.04 7.70 1.19 122.0 1301200 65 19.0S 0.50 6.25 1169.6 27.86 7.83 1.21 117.0 1247600 B80 18 70 20.59 0.72 6.26 921.3 24.62 6.69 1.09 102.4 1091900 65 19.12 6.18 881.5 23.47 6.79 1.11 97.9 1044800 60 17.65 0.56 6.10 841.8 22.38 6.91 1.13 93.5 997700 55 15.93 0.46 6.00 795.6 21.19 7.07 1.15 88.4 943000 B4 15 100 29.41 1.18 6.77 900.5 50.98 5.53 1.31 120.1 1280700 95 27.94 1 .09 6,68 872.9 48.37 5.59 1.32 116.4 1241500 90 26.47 9.99 6.58 845.4 45.91 5.65 1.32 112.7 1202300 85 25.00 , 18 817.8 43.57 5.72 1.32 109.0 1163000 " 80 23.81 0.81 6.40 795.5 41.76 5.78 1.32 106.1 1131300 J5 15 75 22.05 0.88 6.29 691.2 30.68 5.60 1.18 92.2 983000 70 20.59 0.78 6.19 663.6 29.00 5.68 1.19 88.5 943800 65 19.12 0.69 6.10 636.0 27.42 5.77 1.20 84.8 904600 60 17.67 0.59 6.00 609.0 25.96 5.87 1.21 81.2 866100 $7 15 55 16.18 5.75 511.0 17.06 5.62 1.02 68.1 726800 50 14.71 0.56 5.65 483.4 16.04 5.73 1.04 64.5 687500 45 13.24 0.46 5.55 455.8 15.00 5.87 1.07 60.8 648200 42 12.48 0.41 5.50 441.7 14.62 5.95 1.08 58.9 628300 38 12 55 16.18 0.82 5.61 321.0 17.46 4.45 1.04 53.5 570600 50 14.71 0.70 5.49 303.3 16.12 4.54 1.05 50.6 539200 45 13.24 0.58 5.37 285.7 14.89 4.65 1.06 47.6 507900 40 11.84 0.46 5.25 268.9 13.81 4.77 1.08 44.8 478100 S? 12 35 10.29 0.44 5.09 228.3 10.07 4.71 0.99 38.0 405800 31.5 9.26 0.35 5.00 215.8 9.50 4.83 1.01 36.0 383700 311 10 40 11.76 0.75 5.10 158.7 9.50 3.67 0.90 31.7 338500 35 10.29 0.60 4.95 146.4 8.52 3.77 0.91 29.3 312400 30 8.82 0.4 b 4.81 134.2 7.65 3.90 0.93 26.8 286300 25 7.37 0.31 4.66 122.1 6.89 4.07 0.97 24.4 260500 313 9 35 10.29 0.73 4.77 111.8 7.31 3.29 0.84 24.8 265000 30 8.82 0.57 4.61 101.9 6.42 3.40 0.85 22.6 241500 25 7.35 0.41 4.45 91.9 5.65 3.54 0.S8 20.4 217900 21 6.31 0.29 4.33 84.9 5.16 3.67 0.90 18.9 201300 315 8 25.5 7.50 0.54 4.27 68.4 4.75 3.02 0.80 17.1 182500 23 6.76 0.45 4.18 64.5 4.39 3.09 0.81 16.1 1 72000 20.5 6.03 9 36 4.09 60.6 4.07 3.17 0.82 15.1 161600 18 5.33 0.27 4.00 56.9 3.78 3.27 0.84 14.2 151700 * This coefficient used for buildings; for bridges use 12,500 pounds per square inch, or multiply value in this column by 0.78125. PROPERTIES OF ROLLED STRUCTURAL STEEL. 289 Properties of Carnegie Standard I-Beams — Steel. Conti nued. 3 c ° § =■ U M "c5 o eg c c S i' w ft 2 "o o ft i S3 _o 01 W 'o o> < t St! •J ft° 0) 0> cS o>_ +J m a> 53 -"8 fl Si ill 3 d § 53 .2ftO ts 53 ■£ r ego" .2-2 © >> ^ S3 I- 1 3 u Oi e« S Is o Bo .2. £-3 5 c ©<,_ £ ° o to • S 53 ^ O in. lbs. sq.ra. in. in. / /' / c* H17 7 20 5.88 46 3.87 42.2 3.24 2.68 0.74 12.1 128600 17.5 5.15 035 3.76 39 2 2.94 2.76 0.76 11.2 1 1 9400 " 15 4.42 0.25 3.66 36.2 2.67 2.86 0.78 10.4 110400 H19 6 l71/ 4 5.07 0.48 3.58 26.2 2.36 2.27 0.68 8.7 93100 143/^ 4.34 35 3 45 24.0 2.09 2.35 0.69 8.0 85300 " 121/^ 3.61 23 3.33 21.8 1.85 2.46 072 7.3 77500 R21 5 143/^ 4.34 0.50 3.29 15.2 1.70 1.87 0.63 6.1 64600 121/4 3.60 0.36 3.15 13.6 1.45 1.94 0.63 5.4 58100 " 93/„ 2 87 21 3 00 12.1 1.23 2.05 0.65 4.8 51600 B23 4 105 3.09 41 2 88 7.1 1.01 1.52 0.57 3.6 38100 9.5 2.79 0.34 2.81 6.7 0.93 1.55 0.58 3.4 36000 " 8.5 2.50 0.26 2.73 6.4 0.85 1.59 0.58 3.2 33900 " " 7.5 2.21 19 2 66 6.0 0.77 1.64 0.59 3.0 31800 B77 3 75 2.21 36 2 52 2.9 0.60 1.15 0.52 1.9 20700 65 1.91 26 2 42 2.7 53 1.19 0.52 1.8 19100 " 5.5 1.63 0.17 2.33 2.5 0.46 1.23 0.53 1 1.7 17600 Lightest weight in each section is standard ; others are special. L = safe loads in pounds, uniformly distributed; I = span in feet. M = moments of forces in foot-pounds; C = coefficient given above. L = ~ ; M = | ; C = LI =8 M = ^ ; / = fiber stress. Properties of Carnegie Trough Plates — Steel. Section Index. Size, in Inches. Weight per Foot. Area of Sec- tion. Thick- ness in Inches. Moment of Inertia, Neutral Axis Parallel to Length. Section Modulus, Axis as before. Radius of Gyra- tion, Axis as before. M10 Mil M12 M13 M14 91/2X33/4 91/2X33/4 91/2X33/4 91/2X33/4 91/2X33/4 lb. 16.32 18.02 19.72 21.42 23.15 sq. in. 4.8 5.3 5.8 6.3 6.8 1/2 9/16 5/8 U/16 3/4 / 3.68 4.13 4.57 5.02 5.46 S 1.38 1.57 1.77 1.96 2.15 0.91 0.91 0.90 0.90 0.90 Properties of Carnegie Corrugated Plates ed Plates — Steel. Moment of Inertia, Section Neutral Modulus, Axis Axis as Parallel to before. Length. / 8 0.64 0.80 0.95 1.13 1.25 1.42 4.79 3.33 5.81 3.90 6.82 4.46 Section Index. M30 M31 M32 M33 M34 M35 Size, in Inches. 83/4 XI 1/2 83/4 XI 9/16 8 3/4 XI 5/s 12 3/ ]6 X23/ 4 123/ 16 X213/ 10 123/ l6 x27/ 8 Weight Area Thick- per of Sec- ness in Foot. tion. Inches. lb. sq. in. 8.01 2.4 1/4 10.10 3.0 5/16 12.00 3.5 3/8 - 17.75 5.2 % 20.71 6.1 7/16 23.67 7.0 1/2 Radius of Gyra- tion, Axis as before. 0.52 0.57 0.62 0.96 0.98 0.99 STRENGTH OF MATERIALS. - * ^ "S ^- 2s com — vO N o t^ON ^■cn 3 1.14 1.06 0.99 0.94 0.88 0.84 0.80 0.76 in ON— 1 vOO int' s som CSJCS oo t>. vq in ■* vd T n-'cA incvj 00 r>. oo N oo m T * m r>. m tj- n — © O; oq IN oq o <3 so'ifi NO o>q T 00 mm r>. — vO m 00 j£5 00 T GO d CO On' COIN ON vo'nO S NvDtO-0>a- ■^ o t->. i- (N ov r» vq ifMn'tV^CMflfl n«MOwoi-«M — — OO OO < r>vD l^. 00 OvO —IN c ivors»o>o- Jv — Ov NOvOC -r> in ovmcnc t^tl-l-tAf o o Ov oo oo r«. r-> vc -o vO "fr Ov fs OO — in (N o \u — in i— rs.<^Ov\Orn — oOvO"^ O ©' Ov Ov oo' oo K. r>.' r> t>.' vd \d vd q m «° > so tsooao • 2o 6.18 .4.17 .2.44 .0.94 9.63 8.48 7.45 6.53 5.71 4.96 4.28 3.66 3.09 2.57 2.08 1.64 1.22 0.83 0.47 0.13 9.82 9.52 9.24 8.98 8.73 O vO 6.09 3.31 0.93 8.87 7.07 5.47 4.06 2.79 1.65 0.62 9.68 8.83 8.04 7.32 6.66 6.04 5.47 4.93 4.43 3.97 3.53 3.12 2.74 2.37 2.03 o 00 47.14 43.51 40.40 37.71 35.35 33.27 31.42 29.77 28.28 26.94 25.71 24.59 23.57 22.63 .1.76 '0.95 >0.20 9.51 8.86 8.25 7.68 7.14 6.64 6.16 5.71 - ov r>« vo -.rN oo vO r> t oo — if — — 0C - m'o'ir vOvOir J O Ov Ov Ov O ( !_; xj dOOOOvOOOO-O'tOaoOintsN mmcslooommoOT — — cove- Ov^nTOO vOm — OOv fOM OO — 0> — 00 CNinr-N ^r o 00 rs— vo — oot- oOvO^TMOoor^ NN>0»OinininvTvftttnvc^ inTcocviO commence CMtNCs] I^NvOin CSINCM Nt^tmvOtsooO'O- (Nro-^-in _, ____^_ fslfNJ , Nf sj f M< N vONCOOvO CM tT en cs tN *" — — — o • t> oo IT. o O tN o tN O xO ir tN — o ^r E£ (N CO xO in en en eN — o ^ r^ (N CO T — O eN Of) o o V2 m T "* CO £ ^ IN "" " 43 m o _ IT. o _ o O O en O o o eg vO O vO 00 O m T o xO tj- — o f> m T en 0> BJ . U « £ "£ ri S g 8 in xO r^ CD r> r> fN en -^r o — IN •2 & g& tN tN eN S*«g.s 43 — T en xO CN o o Nm 0> ■* t> m . — i>. en On vO en M * — ' 42 xO eN O ^ £ 2 ~ o o CO ^ ^ vO sO^ "" ^r - in CO (N O CO o o en t^ — vO — r> en "* a> xO T O CT> o vO vO m eN ■* T t> N o o o — en *c o m O tr ON i^ in ^r o o O CO CO r>, t*s nj IN HJ ■ en en C^ ■>T ^5- V© — r^ m T in xO O 00 en tN ^r CM CN . 42 in oo o CO o — \0 ^r ^r — t> O o o vO en — O sO m en eN — o m vo m ^r T en cm N N N 4J5 o oo tN vO CN en CO NO r> O m 00 Ox T — CO — O 00 ^r en xO t ^xt (M ^ xO v£) vO cc un — — en en — in en vO NO- in o xO ■* 42 on en O m O o xD ^r n) CS tN tN CO O CO tN tt T5- — ■* — xO 42 N- i^ — vO (N on N 0>N CN O co xo in TT ^T t O cn «jc^ Ox O — en til* CO Ox O i§ £ g-fa — es es CN fS CN 5 ^ » 3 fi 3 OQ ■- 2 e. O ^ 0X'J2 — oOO yi >43^ cp O 3 ,9P ■a fa o'O 292 STRENGTH OF MATERIALS. Properties of Carnegie Standard Channels — Steel. "3 ° "H ^ 3 3 h-B "3° o§ >_d 1 1 j o o fa I 1 1 c ,o gls 111 &PhO '■B S O m & 3 fc. *| 3 c a H P. c 73 £7 CD - : "§0 8 ° M « a •4^02 w •sfeft 0^ ooooo ooooo ooooo oooooo ooooo ooooo ooooo lUgl8A4. UT 8SB9J0UI •£ © vO en © 00 x i- • • en en eN cn cn — •q T ^j9Aajojppv ooo'doo ooooo ooooo ooooo u Sa 6.68 5.57 4.77 4.18 3.71 3.34 3.04 2.78 2.57 2.39 2.23 2.09 1.96 1.86 1.76 1.67 ONinof •q|A.i8Aa'jojppv eNm©vO en- Ten en eN CN eN do" oo'o'd 0.19 0.18 0.16 0.15 0.14 0.13 0.12 0.11 0.11 0.11 0.10 0.10 0.09 0.09 0.08 U GO 8.61 7.18 6.15 5.38 4.78 4.31 — on On in -oors 2.69 2.53 2.39 2.27 2.15 2.05 1.96 1.87 1.79 1.72 •^tjSraAi. m as-eajoiiT T — OOOt^vO mTeneNeN 0.11 0.11 0.10 0.10 0.09 0.09 0.09 0.08 0.08 0.08 •qjA\i8A8 jo j ppy ' "d d ©" d o" © d ©' © © d U 3 OooeN — JT — ocNm — vO m -T cn »■ en ^. vo m t en •qj AjaAa'-ioj ppy ' en © 0.29 0.26 0.24 0.23 0.21 © 00 00 f> vO © © © © © mTTTrenen © © © © © © ©' © © © U Si ON en 10.35 9.49 8.76 8.14 7.59 7.12 6.70 6.33 5.99 5.70 5.42 5.18 4.95 4.75 4.56 4.38 4.22 4.07 3.93 3.80 -juSiaAi ux aseajatri •qj ^t8A8joj ppy ON ©' 0.35 0.33 0.30 0.28 0.26 0.24 0.23 0.22 0.21 0.20 ON GO t^ vO O ©' © © © © in t tj- m en © ©odd U en j§ CN 20.20 18.52 17.10 15.87 14.82 13.89 13.07 12.35 11.70 11.11 10.58 10.10 9.66 9.26 8.89 8.55 8.23 7.94 7.66 7.41 •^aaj m uaaA^aq s^joddng aou^siQ m vo t>ooON©» — cNenTm vONCOOO — eNenTm fNMfNCSCN ^rsoooo cN> So | s bO "8 d m t V ■ u M Gv $ g ~1 So *-> ® * goo 0+ .>t-i 3° So ^ M ?3 m «'£ <> C ^ 8 O M-2 J 11 SJOD 8 Oy- og MO Hi III 2S 1^ xg . <•& g .p "8 » 3.5£ Sg£ :>efric. of Strength for Fibe Stress of 12,0001b. per sq. in. Neutral Axis thro' C. of G Parallel to Flange. B3 £ < Q*~ s j & § w ^ O in. lb. sq.in. in. / s r /' S' r' c 5 X3 13.6 3.99 0.75 2.6 1.18 0.82 5.6 2.22 1.19 9410 5 X21/2 11.0 3.24 0.65 1.6 0.86 0.71 4.3 1.70 1.16 6900 41/2X31/2 15.9 4.65 1.11 5.1 2.13 1.04 3.7 1.65 0.90 17020 41/2X3 8.6 2.55 0.73 1.8 0.81 0.87 2.6 1.16 1.03 6490 41/2X3 10.0 3.00 0.75 2.1 0.94 0.86 3.1 1.38 1.04 7540 41/2X21/2 8.0 2.40 0.58 1.1 0.56 0.69 2.6 1.16 1.07 4520 41/2X21/2 9.3 2.79 0.60 1.2 0.65 0.68 3.1 1.38 1.08 5220 4 X5 15.7 4.56 1.56 10.7 3.10 1.54 2.8 1.41 0.79 24800 4 X5 12.3 3.54 1.51 8.5 2.43 1.56 2.1 1.06 0.78 19410 4 X4i/ 2 14.8 4.29 1.37 8.0 2.55 1.37 2.8 1.41 0.81 20400 4 X4i/ 2 11.6 3.36 1.31 6.3 1.98 1.38 2.1 1.06 0.80 15840 4 X4 13.9 4.02 1.18 5.7 2.02 1.20 2.8 1.40 0.84 16170 4 X4 10.9 3.21 1.15 4.7 1.64 1.23 2.2 1.09 0.84 13100 4 X3 9.3 2.73 0.78 2.0 0.88 0.86 2.1 1.05 0.88 7070 4 X21/ 2 8.7 2.52 0.63 1.2 0.62 0.69 2.1 1.05 0.92 4980 4 x2i/ 2 7.4 2.16 0.60 1.0 0.55 0.70 1.8 0.88 0.91 4380 4 X2 7.9 2.31 0.48 0.60 0.40 0.52 2.1 1.05 0.96 3180 4 X2 6.7 1.95 0.51 0.54 0.34 0.51 1.8 0.88 0.95 2700 31/2X4 12.8 3.75 1.25 5.5 1.98 1.21 1.89 1.08 0.72 15870 31/2X4 10.0 2.91 1.19 4.3 1.55 1.22 1.42 0.81 0.70 12380 31/2X31/2 11.9 3.45 1.06 3.7 1.52 1.04 1.89 1.08 0.74 12160 31/2X31/2 9.3 2.70 1.01 3.0 1.19 1.05 1.42 0.81 0.73 9530 31/2X3 11.0 3.21 0.88 2.4 1.13 0.87 1.88 1.08 0.77 9050 31/2X3 8.7 2.49 0.83 1.9 0.88 0.88 1.41 0.81 0.75 7040 31/2X3 7.7 2.28 0.78 1.6 0.72 0.89 1.18 0.68 0.76 5790 3 X4 11.9 3.48 1.32 5.2 1.94 1.23 1.21 0.81 0.59 15480 3 X4 10.6 3.12 1.32 4.8 1.78 1.25 1.09 0.72 0.60 14270 3 X4 9.3 2.73 1.29 4.3 1.57 1.26 0.93 0.62 0.59 12540 3 X31/2 11.0 3.21 1.12 3.5 1.49 1.06 1.20 0.80 0.62 11910 3 X31/2 9.8 2.88 1.11 3.3 1.37 1.08 1.31 0.88 0.68 10990 3 X3 10.1 2.94 0.93 2.3 1.10 0.88 1.20 0.80 0.64 8780 3 X3 9.0 2.67 0.92 2.1 1.01 0.90 1.08 0.72 0.64 8110 3 X3 7.9 2.28 0.88 1.8 0.86 0.90 0.90 0.60 0.63 6900 3 X2l/ 2 7.2 2.10 0.71 1.1 0.60 0.72 0.89 0.60 0.66 4800 23/4X2 7.4 2.16 0.53 1.1 0.75 0.71 0.62 0.45 0.54 6000 21/2X3 7.2 2.10 0.97 1.8 0.87 0.92 0.54 0.43 0.51 6960 21/2X23/4 6.8 1.98 0.87 1.4 0.73 0.84 0.66 0.53 0.58 5860 21/2X21/2 6.5 1.89 0.76 1.0 0.59 0.74 0.52 0.42 0.53 4700 2 1/2 X HA 3.0 0.84 0.29 0.094 0.09 0.31 0.29 0.23 0.58 710 21/4X21/4 5.0 1.44 0.69 0.66 0.42 0.68 0.33 0.30 0.48 3360 2 X2 4.4 1.26 0.63 0.45 0.33 0.60 0.23 0.23 0.43 2610 2 X 1 1/2 3.2 0.90 0.42 0.16 0.15 0.42 0.18 0.18 0.45 1200 13/4Xl3/ 4 3.2 0.90 0.54 0.23 0.19 0.51 0.12 0.14 0.37 1540 H/2XH/2 2.6 0.75 0.42 0.15 0.14 0.49 0.08 0.10 0.34 1150 H/4XI 1/4 2.1 0.60 0.40 0.08 0.10 0.36 0.05 0.07 0.27 760 1 XI 1.3 0.36 0.32 0.03 0.05 0.29 0.02 0.04 0.21 370 Some light weight T's of the smaller sizes are omitted. PROPERTIES OF ROLLED STRUCTURAL STEEL. 295 Properties of Carnegie Standard and Special Angles with Equal Legs. Minimum, Intermediate, and Maximum Thicknesses and Weights. 8 3 G£ gOp 3 js 3 G*> ir.- 0) xi C I U •2 a 3 rt « 't, ^ .2 s . .■ £■£'> 1 i 6 |i • 7 Cm ■8*1 l§ 1 Cl ,« tH ffl 3-gSl a o 1 S a a 13 a 1 oment of tral Axis ter of G to Flang action Mc Axis thri Gravity Flange. - adius of ( tral Axis ter of G to Flang S H 1 < S § CO « J 8 X8 I 1/8 56.9 16.73 2.41 97.97 17.53 2.42 1.55 8 X8 13/16 42.0 12.34 2.30 74.71 13.11 2.46 1.57 8 X8 1/2 26.4 7.75 2.19 48.63 8.37 2.50 1.58 6 X6 1 37.4 11.00 1.86 35.46 8.57 1.80 1.16 6 X6 11/16 26.5 7.78 1.75 26.19 6.17 1.83 1.17 6 X6 3/8 14.9 4.36 1.64 15.39 3.53 1.88 1.19 *5 X5 1 30.6 9.00 1.61 19.64 5.80 1.48 0.96 *5 X5 11/16 21.8 6.42 1.50 14.68 4.20 1.51 0.97 *5 X5 3/8 12.3 3.61 1.39 8.74 2.42 1.56 0.99 4 X4 13/16 19.9 5.84 1.29 8.14 3.01 1.18 0.77 4 X4 9/16 14.3 4.18 1.21 6.12 2.19 1.21 0.78 4 X4 5 /l6 8.2 2.40 1.12 3.71 1.29 1.24 0.79 3V2X31/2 13/16 17.1 5.03 1.17 5.25 2.25 1.02 0.67 31/2X31/2 9/16 12.4 3.62 1.08 3.99 1.65 1.05 0.68 31/2X31/2 5/16 7.2 2.09 0.99 2.45 0.98 1.08 0.69 3 X3 5/8 11.5 3.36 0.98 2.62 1.30 0.88 0.57 3 X3 7/16 8.3 2.43 0.91 1.99 0.95 0.91 0.58 3 X3 1/4 4.9 1.44 0.84 1.24 0.58 0.93 0.59 *2 3/ 4 x2 3/4 1/2 8.5 2.50 0.87 1.67 0.89 0.82 0.52 *2 3/4X23/ 4 3/8 6.6 1.92 0.82 1.33 0.69 0.83 0.53 *2 3/4X2 3/4 1/4 4.5 1.31 0.78 0.93 0.48 0.85 0.55 21/2X21/2 1/2 7.7 2.25 0.81 1.23 0.73 0.74 0.47 21/2X21/2 3/8 5.9 1.73 0.76 0.98 0.57 0.75 0.48 21/2X21/2 3/16 3.1 0.90 0.69 0.55 0.30 0.78 0.49 *2 1/4X2 1/4 1/2 6.8 2.00 0.74 0.87 0.58 0.66 0.48 *2 1/4X2 1/4 3/8 5.3 1.55 0.70 0.70 0.45 0.67 0.43 *2 1/4X2 1/4 3/16 2.8 0.81 0.63 0.39 0.24 0.70 0.44 2 X2 7/16 5.3 1.56 0.66 0.54 0.40 0.59 0.39 2 X2 5/16 4.0 1.15 0.61 0.42 0.30 0.60 0.39 2 X2 3/16 2.5 0.72 0.57 0.28 0.19 0.62 0.40 13/4X13/4 7/16 4.6 1.30 0.59 0.35 0.30 0.51 0.33 13/4X13/4 5/16 3.4 1.00 0.55 0.27 0.23 0.52 0.34 13/4X13/4 3/16 2.2 0.62 0.51 0.18 0.14 0.54 0.35 H/2XH/2 3/8 3.4 0.99 0.51 0.19 0.19 0.44 0.29 II/2XH/2 1/4 2.4 0.69 0.47 0.14 0.134 0.45 0.29 II/2XH/2 1/8 1.3 0.36 0.42 0.08 0.070 0.46 0.30 II/4XH/4 5/16 2.4 0.69 0.42 0.09 0.109 0.36 0.23 II/4XH/4 1/4 2.0 0.56 0.40 0.077 0.091 0.37 0.24 II/4XH/4 1/8 1.1 0.30 0.35 0.044 0.049 0.38 0.25 1 XI 1/4 1.5 0.44 0.34 0.037 0.056 0.29 0.19 1 XI 3/16 1.2 0.34 0.32 0.030 0.044 0.30 0.19 1 XI 1/8 0.8 0.24 0.30 0.022 0.031 0.31 0.20 * 7/s X 7/ 8 3/16 1.0 0.29 0.29 0.019 0.033 0.26 0.18 * 7/s X 7/ 8 1/8 0.7 0.21 0.26 0.014 0.023 0.26 0.19 3/4 X 3/ 4 3/16 0.9 0.25 0.26 0.012 0.024 0.22 0.16 3/4 x 3/4 1 1/8 0.6 0.17 ' 0.23 1 0.009 0.017 0.23 0.17 Angles marked * are special. 296 STRENGTH OF MATERIALS. Properties of Carnegie Standard and Special Angles with Unequal Legs; Minimum, Intermediate, and Maximum Thicknesses, and Weights. 8 Moment of Section Radius of Gyra- i c 1 1 O O ■g a Inertia. — /. Modul as.— S tion. — r. C T 1 o3 Si) Ph C O =3 M Ph a o3 M Ph C o3 -2 Png . a m a> «; a; 1- 1 Vl6 3 9/16 7/16 18.3 5.39 29.80 10.95 9.83 3.27 2.35 1.43 0.84 78,600 >Vs 35/8 1/2 21.0 6.19 34.36 12.87 11.22 3.81 2.36 1.44 0.84 89,800 5 31/2 9/16 22.7 6.68 34.64 12.59 11.52 3.91 2.28 1.37 0.81 92,400 3Vl6 3 9/16 5/8 25.4 7.46 38.86 14.42 12.82 4.43 2.28 1.39 0.82 102,600 >Vs 3 5/8 11/16 28.0 8.25 43.18 16.34 14.10 4.98 2.29 1.41 0.84 112,800 s 31/2 3/ 4 29.3 8.63 42.12 15.44 14.04 4.94 2.21 1.34 0.81 112,300 s Vie 3 9/i 6 13/16 31.9 9.40 46.13 17.27 15.22 5.47 2.22 1.36 0.82 121,800 51/8 3 5/8 7/8 34.6 10.17 50.22 19.18 16.40 6.02 2.22 1.37 0.83 131,200 5 31/4 5/16 11.6 3.40 13.36 6.18 5.34 2.00 1.98 1.35 0.75 42,700 i Vie 3 5/ie 3/8 13.9 4.10 16.18 7.65 6.39 2.45 1.99 1.37 0.76 51,100 >Vs 3 3/ 8 7/16 16.4 4.81 19.07 9.20 7.44 2.92 1.99 1.38 0.77 59,500 31/ 4 1/2 17.9 5.25 19.19 9.05 7.68 3.02 1.91 1.31 0.74 61,400 'Vie 3 5/i 6 9/16 20.2 5.94 21.83 10.51 8.62 3.47 1.91 1.33 0.75 69,000 >Vs 3 3/8 5 /8 22.6 6.64 24.53 12.06 9.57 3.94 1.92 1.35 0.76 76,600 31/4 11/16 23.7 6.96 23.68 11.37 9.47 3.91 1.84 1.28 0.73 75,800 1 1/16 3 5/ie 3/4 26.0 7.64 26.16 12.83 10.34 4.37 1.85 1.30 0.75 82,700 '1/8 3 3/ 8 13/16 28.3 8.33 28.70 14.36 11.20 4.84 1.86 1.31 0.76 89,600 \ 31/16 V4 8.2 2.41 6.28 4.23 3.14 1.44 1.62 1.33 0.67 25,100 H/16 31/8 5/16 10.3 3.03 7.94 5.46 3.91 1.84 1.62 1.34 0.68 31,300 »V 8 3 3/ie 3/8 12.4 3.66 9.63 6.77 4.67 2.26 1 62 1.36 0.69 37,400 1 31/16 7/16 13.8 4.05 9.66 6.73 4.83 2.37 1.55 1.29 0.66 38,600 H/ie 31/8 1/2 15.8 4.66 11.18 7.96 5.50 2.77 1.55 1.31 0.67 44,000 ♦1/8 3 3/ie 9/16 1.7.9 5.27 12.74 9.26 6.18 3.19 1.55 1.33 0.69 49,400 \ 3Vl6 5/8 18.9 5.55 12.11 8.73 6.05 3.18 1.48 1.25 0.66 48,400 i Vie 31/8 11/16 20.9 6.14 13.52 9.95 6.65 3.58 1.48 1.27 0.67 53,200 H/8 3 3/16 3/4 23.0 6.75 14.97 11.24 7.26 4.00 1.49 1.29 0.69 58,100 2H/16 1/4 6.7 1.97 2.87 2.81 1.92 1.10 1.21 1.19 0.55 15,400 Vl6 2 3/4 5/16 8.4 2.48 3.64 3.64 2.38 1.40 1.21 1.21 0.56 19,000 > 211/16 3/8 9.7 286 3.85 3.92 2.57 1.57 1.16 1.17 0.55 2,6000 Vl6 23/ 4 7/16 11.4 3.36 4.57 4.75 2.98 1.88 1.17 1.19 0.56 23,800 2 11/16 1/2 12.5 3.69 4.59 4.85 3.06 1.99 1.12 1.15 0.55 24,500 1/16 23/4 9/16 J 14.2 4.18 5.26 5.70 3.43 2.31 1.12 1.17 0.56 27,400 300 STRENGTH OF MATERIALS. D mensions of 6, 8 , and 10-Inch Carnegie Z-Bar Columns. %~ A. B. C. D. c^ ^ 6 8 10 6 8 10 6 8 10 6 8 10 h^ in. in. in. in. 31/s m. 41/8 m. in. 5 9/, 6 m. 67/ 16 in. in. 31/8 in. 35/s in. in. !'4 123/4 155/ 16 5/16 I27/ S 153/8 b H/i 6 3V/ m 4v/ m 55/ 3 9, i»/lfl 6 V/! o 69/ 1R 31/8 3 5/8 35/8 3/8 I2b/ H 151/2 613/10 3 3/ 1fi 45/16 51/4 5V/ 1fi bV/ 1R 69/16 31/s 35/8 3i>/8 7/10 I2H/1 3 151/16 blb/16 3 9/3? 47/3? 5H/3? jV/lfi 61/4 6»/lfl 31/8 3 5/8 35/8 1/7 !27/ 1fi 153/16 l61/ ? 31/4 45/ifi 51/4 5ty|fi 61/4 63/8 31/8 35/8 35/ 8 9/10 12 9/10 15 5/ 16 I6b/ S 311/32 4l3/ 3? 5 U/3? 55/ 16 61/4 63/ 8 31/8 35/ 8 35/ 8 B/8 14 7/ 8 I 6 3/ 4 4 5/, o 5 7/10 61/16 6 3/8 3 5/8 35/ 8 11/16 15 I63/ S 413/JW 5 H/3? 61/16 63/ 1fi 35/s 35/ a 3/4 151/8 \bl/ ?l 41/2 5V/io 61/16 63/,o 35/ 8 3W8 13/10 165/ 8 ... 517/3 2 63/16 35/ 8 c3 IS E. F. G. H. I. 6 8 10 6 8 and 6 8 10 6 Sand 6 8 10 m. iii. in. in. 10 in. in. in. in. in. 10 in. in. m. in. 1/4 3 Mh 15/8 17/8 211/10 31/16 8V ? , 10 31/4 41/4 W10 3 »v, 31/. 15/8 IV/8 23/4 31/8 31/4 81/7, 10 33/s 43/8 5t>/l6 3/8 3 31/' 15/8 IV/8 2H/10 33/ 16 35/ 16 8V ? 10 33/8 41/?, 5V/ 1f , Vw 3 Jl/o 3V- 1 5/8 Wh 23/4 31/16 3 3/8 81/9 10 31/2 4V/ 16 59/m i/?, 3 U/ ? 31/- 15/8 IV/8 2H/16 31/8 31/ 4 81/9 10 31/2 49/ 16 5 V? 9/16 3 1 3V- 15/8 IV/8 23/ 4 3 8/10 3 5/! 6 81/9 10 35/s 4H/16 5 5/ 8 *»/« ii/., 3 1/- IV/8 31/16 3 3/8 10 45/ 8 53/ 4 11/10 il/9 3 1/. IV/8 31/8 3 1/4 10 43/ 4 5H/16 3/4 13/16 ::: 51/2 3V: 31/3 IV/8 17/8 3 3/ie 3 5/ie 3 3/s 10 10 47/ 8 513/ie 515/16 fi in m] I 4 z " bars - 3 " 3 Vie in- deep, o-in. coi. | x web plate 6 in x tMck Qf z _ bars> a in onl i 4. Z-bars, 4.-4 1/s in. deep, s-in. coi. 1 1 web plate 7 in x thick _ of z _ bars _ i n in nni 1 4 Z-bars, 5-51/s in. deep, lU-m. coi. y 1 web plate 7 in x thick# of z-bars. All rivets or bolts 3/ 4 inch diameter. Dimensions of 14-Inch Carnegie Z-Bar Columns. A. Inches. B. Inches. •R8 d ® s d d d d >£ • S on 3-° S • ■s'h e? "» ^co M 2 x4 w-.Q XN xj xii -^ o3 xjS xj SiM %** XN N >^ XN 67/8 631/39 7Vie 9/16 197/s 193/4 197/s 20 > 1/37 615/ifi 7Vs? 71/8 5/8 1915/i 6 1913/ 16 1915/ie 201/ie / 3/39 7 73/3? 73/ie 11/16 201/16 197/s 201/ie 201/g >5/39 71/16 7 5/ s? 71/4 3/4 201/8 20 201/s 201/4 /''/m 71/8 yv/jw 7b/i« 13/10 201/4 201/ie 203/ 16 20 5/i 6 ^9/39 /3/ 1fi yy/37 73/g 7/8 205/ 16 201/s 201/4 20 7/i 6 ' H/32 71/4 ^ H/32 77/16 ^.i=d 1 Web Plate, 8 in.X thick, of Z-bars. 2 Side Plates 14 in. wide 4 Z-bars. PROPERTIES OF ROLLED STRUCTURAL STEEL. 301 Notes on Tables of Z-Bar and Channel Columns. (Carnegie Steel Co., 1903.) The tables of safe loads for steel Z-bar and channel columns are com- piled on the basis of an allowable stress per square inch of 12,000 pounds, with a factor of safety of 4 for lengths of 90 radii and under and an allow- able stress deduced from the formula 17,100 — 57 I -s- r for lengths greater than 90 radii; I = length in feet; r = radius of gyration in inches. Calcu- lations are made by means of Gordon's formula, modified for steel. The values used in these tables should be used only where the loads are mostly statical and equal or nearly so on opposite sides of the column. If the eccentricity is great or the load subject to sudden changes the values should be reduced according to circumstances. The safe loads given in the tables on channel columns range in value from I -*- r= 90 to about 1 -r- r = 125. The size and spacing of lattice bars of channel columns should be proportioned to the sections composing the column. They should not be less than 11/2 inch X 5 /i6 inch for 6-inch channels; 13/4 X 5 /ie inch for 7- and 8-inch channels; 2 X 5/i 6 inch for 9- and 10-inch channels; 2 X 3 /8 inch for 12-inch channels. Safe Loads in Tons (2000 Lb.) on Carnegie Z-Bar Columns (Square Ends). Dimensions and form of columns given in tables, p. 300. 6-INCH Z-BAR COLUMN. Length of Col. Feet. Thiol mess of Metal, Inch. 1/4 5/ie 3/S 7/16 1/2 9/16 5/8 11/16 3/4 13/16 r (min) = 1.86 55.9 1.90 1.88 1.93 1.90 1.95 12 and under 70.3 81.6 95.8 105.7 119.8 14 55.7 70.3 81.6 95. e 105.7 .119.6 16 52.3 66.5 76.6 91.3 99.9 114.8 18 48.fi 62.3 71.7 85.6 93.6 107.fi 20 45.4 58.1 66.7 79.9 87.2 iocs 22 42.0 53.9 61.8 74.3 80.9 93 .e 24 38.6 49.7 56.9 68.6 74.6 86.fi 26 35.2 45.5 51.9 63.0 68.2 79.8 28 31.7 41.3 47.0 57.3 61.9 72.8 30 28.3 37.1 42.0 51.7 55.5 65.8 8- [NCH Z-BAR COLL MN. r (min) = 2.47 67.5 2.52 2.57 2.49 2.55 2.60 2.52 2.58 2.63 18 84.8 102.4 114.2 131.2 148.5 157.5 174.3 191.2 20 65.0 82.5 100.5 110.5 128.2 146.4 153.3 171.3 189.6 22 61.9 78 7 95.9 105.3 122.4 139.9 146.2 163.5 181.3 24 58.8 74.8 91.3 100.1 116.5 133.4 139.1 155.8 173.0 26 55.7 71.0 86.8 94.8 110.6 126.9 132.0 148.1 164.7 28 52.6 67.1 82.3 89.6 104.7 120.3 124.8 140.4 156.4 30 49.4 63.3 77.7 84.4 93.8 113.8 117.7 132.7 148.2 32 46.3 59.5 73.2 79.2 93.0 107.3 110.6 125.0 139.9 34 43.2 55.6 68.7 74.0 87.1 100.8 103.5 117.3 131.6 36 40.1 51.8 64.1 68.7 81.2 94.3 96.4 109.6 123.3 38 37.0 48.0 59.6 63.5 75.3 87.8 89.4 101.9 115.0 40 33.9 44.1 55.0 58.3 69.5 81.3 82.2 94.2 106.7 302 STRENGTH OF MATERIALS. Safe Loads in Tons (2000 Lb.) on Carnegie Z-Bar Columns (Square Ends). (Continued) 10-INCH Z-BAR COLUMN. r (min) = 3.08 94.7 3.13 3.18 3.10 3.15 3.21 3.13 3.18 3.25 22 114.2 133.9 147.0 166 2 185.6 196.0 214.9 234.0 24 92.8 112.6 133.1 144.6 164.8 185.3 193.6 213.9 234.0 26 89.3 108.6 128.3 139.2 158.7 178.7 186.5 206.2 226.6 28 85.8 104.4 123.5 133.8 152.7 172.1 179.3 198.5 218.4 30 82.3 100.2 118.7 128.4 146.7 165.5 172.2 190.8 210.2 32 78.8 96.1 113.8 123.0 140.7 158.9 165.0 183.1 202.0 34 75.3 91.9 109.1 117.6 134.7 152.3 157.9 175.4 193.8 36 71.8 87.8 104.3 112.2 128.7 145.7 150.7 167.8 185.6 38 68.3 83.6 99.5 106.8 122.7 139.1 143.6 160.0 177.4 40 64.8 79.4 94.7 101.4 116.7 132.5 136.5 152.3 169.1 42 61.3 75.3 89.9 96.0 110.6 125.9 129.4 144.6 160.9 44 57.7 71.1 85.1 90 6 104 6 119.3 122.2 136.9 152.7 46 54.2 67.0 80.3 85.2 98.6 112.7 115.1 129.2 144.5 48 50.7 62.8 75.5 79.8 926 106.1 107.9 121.5 136.3 50 47.2 58.6 70.7 74.4 86.6 99.5 100.8 113.8 128.1 Safe Load in Tons (2000 Lb.) on 14-Inch Carnegie Z-Bar Columns (Square Ends). Dimensions and form of column given in table, p. S00. Section: 4 Z-bars 6l/ 8 X U/i6 in- 1 Web Plate 8 X U/i6 in. 2 Side Plate 14 in. wide. vO <3 in in Tf t m ■^r rs o a cn a 3; a o a o a jC So SoO Jm ®r^ ^£ £© "S£ i^' tf^O fflO* in Feet. £ PLl 10 Ph ,| An^ S' (^m ^7 Ph^ Ph x~£ J^ X;5 »VQ x-° y=2 X-0 x£ .00 II x£ T t •* <♦ 1- T T f T r (min.) = 3.80 3.81 3.82 3.82 3.83 3.84 3.85 3.85 3.85 28 and under 294.0 304.5 315.0 325.5 336.0 346.5 357.0 367.5 378.0 30 286.6 297.2 307.7 318.3 328.9 339.5 350.0 360.4 370.9 32 277.8 288.1 298.3 308.6 3189 329.2 339.4 349.5 359.7 34 269.0 278.9 288.9 298.9 308.9 318.9 328.8 338.6 348.6 36 260.1 269.8 279.5 289.2 298.9 308.6 318.2 327.7 337.4 38 251.3 260.7 270.1 279.5 289.0 298.3 307.6 316.8 326.2 40 242.5 251.6 260.7 269.7 278.9 288.0 297.0 306.0 315.0 42 233.7 242.5 251.3 260.1 269.0 277.8 286.4 295.1 303.8 44 224.9 233.3 241.9 250.4 258.9 267.4 275.8 284.2 292.3 46 216.0 224.3 232.4 240.7 249.0 257.2 265.2 273.3 281.6 48 207.2 215.1 223.0 230.9 238.9 246.9 254.6 262.4 270.5 50 198.4 206.0 213.6 221.3 229.0 236.5 244.0 251.5 259.1 PROPERTIES OF ROLLED STRUCTURAL STEEL. 303 Safe Load in Tons (2000 Lb.) on 14-Inch Carnegie Z-Bar Columns (Square Ends). (Continued) Section: 4 Z-bars 6 X 3/4 in. 1 Web Plate 8 X 3/ 4 in. 2 Side Plates 1 4 in . wide. ■a- * m ^r CN eg — — o a m C o . o 5 © in Feet. S H %ll E || &H J S ii 53 II Ph ii Pw^ E ii OT-J2 ^_Q TO _Q W ,£3 3 -Q m _Q 2 JD c?:2 X" X T T Z ^r 2 ^r 2 ■a- - 2 r (min.) = 3.75 3.76 3.77 3.78 3.79 3.80 3.80 3.81 3.82 28 and under 306 316.5 327.0 337.5 348.0 358.5 369.0 379.5 390.0 30 296.7 307.2 317.8 328.3 338.9 349.4 359.9 370.5 381.1 32 287.4 297.6 307.9 318.2 328.4 338.7 348.9 359.1 369.4 34 278.1 288.0 298.0 308.0 318.0 327.9 337.8 347.8 357.8 36 268.8 278.4 288.2 297.9 307.4 317.2 326.8 336.4 346.1 38 259.5 268.8 278.3 287.7 297.0 306.4 315.7 325.1 334.5 40 250.2 2593 268.4 277.5 286.5 295.6 304.7 313.7 322.8 42 240.9 249.7 258.5 267.3 276.1 284.8 293.6 302.4 311.2 44 231.6 240.1 248.6 257.1 265.6 274.1 282.5 291.0 299.6 46 222.4 230.5 238.7 246.9 255.1 263.4 271.5 279.7 287.9 48 213.0 220.9 228.8 236.8 244.7 252.6 276.2 50 203.7 211.3 219.0 226.6 234.2 241.8 264.6 Section: 4 Z-bars 61/ieX 13 /l6 in. 1 Web Plate 8 X 13/16 in. 2 Side Plates 14 in. wide. ■o in in ^r ■*r en en " QLi — Sen ss Ph'O Eg jw II xS x£ x II 05 -Q X — X-Q X-' x£ x£ x:2 ■* t "■*■ 1- ^r ■a- -r T *r r (min.) = 3.71 3.72 3.73 3.74 3.75 3.76 '3.77 3.77 3.78 26 and under 349.1 359.6 370.1 380.6 391.1 401.6 412.1 422.6 433.1 28 347.4 358.3 369.1 380.0 390.9 401.6 412.1 422.6 433.1 30 336.7 347.2 357.9 368.4 378.9 389.5 400.1 410.7 421.2 32 326.0 336.3 346.6 356.8 367.1 377.3 387.6 397.9 408.2 34 315.3 325.2 335.2 345.2 355.1 365.2 375.2 385.1 395.1 36 304.5 314.2 324.0 333.6 343.3 353.0 362.7 372.4 382.0 38 293.8 303.2 312.6 322.0 331.4 340.8 350.2 359.6 369.0 40 283.1 292.2 301.3 310.4 319.5 328.6 337.7 346.8 355.9 42 272.3 281.2 290.0 298.8 307.6 316.4 325.2 334.0 342.8 44 261.6 270.2 278.7 287.2 295.7 304.2 312.7 321.2 329.8 46 250.9 259.1 267.4 275.6 283.8 292.1 300.3 308.5 316.7 48 240.2 248.1 256.1 264.0 272.0 279.8 287.8 295.7 303.6 50 229.5 237.1 244.8 252.4 260.0 267.6 275.3 283.0 290.6 PKOPERTIES OF ROLLED STRUCTURAL STEEL. 305 Dimensions of and Safe Loads on Carnegie Channel Columns, Tons (2000 Lb.). Column comprises 2 Channels Latticed or with 2 Side Plates. ' (Square Ends.) h x> a -o 1 55 8 15 o ^ ?« w 5,5 o . So o a § o M x T3 5 x> 01 5 XI 5 s 5 5 s 3 ^ £ pq 6 ^ h-1 ■51 <~ M~ 2.32 2.32 2.32 2.32 ^~ s? 2.33 2.32 2.32 2.32 2.32 16 28 6 52.6 58.6 64.6 70.6 76.6 82 6 88 6 94 6 18 28 1 51.7 57.5 63.^ 69.3 75.2 81 1 87 f 92 9 8 8 3 7/ 8 53/4 20 26 7 49.1 54.7 60.3 65.fi 71.4 77.( 82 6 88.2 22 25 3 46,5 51.6 57.1 62.4 67,7 73 f 78.2 83.5 6 24 23.9 43.9 48.9 53.9 58.9 63.9 68.9 73.9 78.9 r = 2.00 2.12 "847 84.2 2.13 2.14 2.15 2.16 2.17 2.18 2.18 14 16 54.7 53 90.7 90 4 96 7 107.7 108 7 1)4 7 120 7 126 7 15.5 8 »"'/« 53/ 4 18 49.9 79.7 85.6 91 5 97. A 103 3 109.2 115.1 121.0 20 46.8 75.1 80.7 86 4 92 ,0 97 6 103 2 mjt 114.^ 22 70.51 75.9 81.2 86.5 91.8 97.1 102.5 107.8 r = 3.11 3.03 3.02 3.01 3.00 2.99 2.98 2.98 2.97 22 40.2 70 2 77 7 85 2 92,7 100.7 107.7 115 2 122 7 24 39 6 68 4 75 5 82 7 89 8 97 104 1 111 7, 118 4 Hl/4 10 .l/o 71/9 26 33.1 65 7 72 6 794 86,3 93.1 100,1 106 8 1137 28 36 6 63.1 69 7 76 2 82 8 89 3 95 9 107 4 109 8 30 35.2 60.5 66.7 73 79 2 85 5 91 a 98 104.2 r = 2.77 2.83 2.84 2.84 2.84 2.84 2.84 2.85 2.85 1 20 75 135 142 5 150 157 5 165 172 5 180 187.5 . . . 22 72 9 132 6 140 147 5 154 9 162 3 169 8 177 2 184.7 ... 211/4 10 51/9, 71/9 24 69.8 27 2 134 3 141 5 148 6 1557 162,9 l ;o,o 177.1 ... 26 66.7 21 7 128 6 135 4 142.3 149.1 155.9 162.8 169.6 28 63.7 116.3 122.9 129.4 136.0 142.5 149.0 155.6 162.1 r = 3.87 3.74 3.72 3.70 3.68 3.67 3.65 3.64 3.63 26 107 5 1165 17.5 5 134 5 143 5 152 5 161 5 28 53 5 98 5 107 1157 124 4 133 1 141 8 150 5 159?. 30 52 6 95 3 103 7 1122 120 5 128 9 137,3 145.7 154 2 15 12 7 91/2 32 51 92 3 1004 108 6 1167 124 8 132.9 141.0 149.1 34 49 5 89 3 97.1 105.0 112,8 120.6 128.4 136.2 144.0 36 47.9 86 3 93 8 101 4 108 9 1164 123 9 131 4 139,0 n 38 46.3 83.3 90.5 97.8 105.0J 112.2 119.4 126.7 133.9 •I 8 dl 8 .8 rif .8 4 •2 o3 — o3 03 SE | S .SP-i ^Ah ^5 §s s^ r~ 3.35 3.45 3.45 3.45 3.45 3.45 3.45 3.45 3.45 ~?T 123 5 ?40l 249~5 258~5 2673 2853 3033 3273 339.5 76 121 3 239 3 248 2 257.2 266.2 284.1 302.1 320.0 338.0 78 117 I 731 3 740 7.48 7 257 3 274 7 292.1 309.4 326.8 35 12 / yi/ 2 30 112.9 723 3 731 7 7,40 1 748 5 265 2 282.0 298.8 315.5 3? 108 7 715 4 2?3 5 731 6 239 6 255.8 272.0 288.1 304.3 34 104 5 207 4 7.15 7. 7.7.3 730 8 246 3 262.0 277.5 293.1 36 . . . 199.5 207.0 214.5 222.0 236.9 251.9 266.9 28 1. s> To above weights of column shaft add weights of rivets and lattice bars. 306 STRENGTH OF MATERIALS. Dimensions of and Safe Loads on Carnegie Channel Columns, Tons (3000 Lb.). Column comprises 2 Channels Latticed or with 2 Side Plates. (Square Ends.) c "53 t3 a "^ i o °~? O o . J:2 ' 3 I s c 6_ o if -: ^ & "S 5 o> 5 s 5 "5 5 5 o> 5 c3 to r = 4.61 4.40 4.38 4.35 4.33 4.32 4.30 4.29 4.27 1>2 124.9 T35~4 145.9 15674 166^9 17774 187.9 198.4 34 72.4 123.0 133.0 142.9 152.9 162.8 172.8 182.8 192.7 36 70.9 119.7 129.4 139.1 148.8 158.4 168.1 177.8 187.4 12 201/2 14 8I/4 11 1/4 38 69.1 116.5 125.9 135.3 144.6 154.0 163.4 172.8 182.1 40 67.3 113.3 122.4 131.5 140.5 149.6 158.7 167.8 176.8 42 65.5 110.0 118.8 127.6 136.4 145.2 154.0 162.8 171.5 44 63.7 106.8 115.3 123.8 132.3 140.8 149.3 157.8 166.2 S E 5 5 s 5 ■5 5 "eg 1-3 ,a> ; rt" rt- jj- dr — - — — — — — =i — r = 4.09 4.12 4.11 4.11 4.11 4.10 4.10 4.10 4.09 30 141.1 277.6 233.1 293.6 309.1 330.1 351.1 372.1 393.1 32 133.2 272.6 232.8 293.0 303.2 323.7 344.1 364.6 385.0 34 134.2 264.9 274.8 284.8 294.7 314.5 334.4 354.2 374.1 12 40 14 8I/4 111/4 36 130.3 257.2 266.8 276.5 286.1 305.4 324.6 343.9 363.1 33 126.3 249.5 258.8 268.2 277.5 296.2 314.9 333.5 352.2 To above weights of column shaft, add weights of rivets and lattice bars. Bethlehem "Special," "Girder" and "H" Steel Beams. These beams are rolled on the Grey universal beam mill, and have wider flanges than the standard American forms of I-beams, which are rolled in grooved rolls. The special I-beams from 8 to 24 in. in depth have the same section modulus or coefficient of strength as the standard forms, but on account of putting a larger proportion of metal in the flanges they are 10% lighter. For equal weights of sections they have a coefficient of strength about 5% greater than the standard shapes. The 26, 28 and 30-in. beams are respectively equal in coefficient of strength to two 20-in. 65 lb., two 20-in. 80 lb., and two 24-in. 80 lb. standard beams. The girder beams from 8 to 24 in. in depth have a coefficient of strength equal to that of two standard I-beams of minimum weight of the same depth, but weigh 121/2% less than the two combined. The rolled H, or column sections are designed especially for columns of buildings. All shapes having the same section number are rolled from the same main rolls without change. Thus the 12-in. H column is rolled in 35 different weights, the sectional areas ranging from 11.76 to 79.06 sq. in. The flanges of the special and girder beams have a uniform slope of 12V2%, and the flanges of the H sections a uniform slope of 2%. PROPERTIES OF BETHLEHEM GIRDER BEAMS. 307 The tables of special and girder beams give the sections and weights usually rolled. Intermediate and heavier weights may be obtained by special arrangement. The table of H columns gives only the minimum and maximum weights for each section number. Many intermediate weights are regularly made. The coefficients of strength given in the tables are based on a maxi- mum fiber stress of 16,000 lb. per sq. in., which is allowable for quies- cent loads, as in buildings. For moving loads the fiber stress of 12,500 lb. per sq. in. should be used, and the coefficients reduced proportion- ately. For suddenly applied loads, as in railroad bridges, they should be still further reduced. For a fiber stress of 8000 lb. per sq. in. the coefficients would be one half those given in the tables. For further information see handbook of Structural Steel Shapes, Bethlehem Steel Co., South Bethlehem, Pa., 1907. PROPERTIES OF BETHLEHEM GIRDER BEAMS. 8 03 o o O (B 1| < 'o . be a s o o G rG 1 "" 1 T3 Neutral Axis Perpendicular to Web at Center. Coeffic'nts of Strength for Fiber Stz-ess of ~ 16,000 Lbs. per Sq. In. for Buildings. rj O • x = — !£" X G o3 O Neutral Axis Coinci- dent with Center Line of Web. Q G oj CD •- 1 s I 3 >>G IS'l r s a os § ° v V 30 30 200.0 175.0 58.85 51.35 0.75 .68 15.00 12.00 9154.7 7851.8 12.47 12.37 610.3 523.5 6,510,000 5,583,500 95.2 81.1 599.7 346.4 3.19 2.60 28 28 180.0 162.5 52.98 47.81 .69 .65 14.35 12.00 7269.0 6465 . 1 11.72 11.63 519.2 461.8 5,538,200 4,925,800 81.3 73.8 507.6 328.2 3.09 2.62 26 26 160.0 150.0 47.00 44.13 .63 .62 13.60 12.00 5618.7 5200.4 10.93 10.86 432.2 400.0 4,610,200 4,267,000 68.3 66.6 414.5 306.5 2.97 2.63 24 24 140.0 120.0 41.03 35.31 .56 .51 13.00 12.00 4241.9 3630.7 10.17 10.14 353.5 302.6 3,770,700 3,227,200 54.9 46.5 338.3 240.0 2.87 2.61 20 20 140.0 112.0 41.28 32.88 .64 .52 12.50 12.00 2938.3 2368.9 8.44 8.49 293.8 236.9 3,134,200 2,526,700 62.4 45.6 334.3 232.8 2.85 2.66 18 92.0 27.09 .47 11.50 1595.3 7.67 177.3 1,890,800 37.1 172.4 2.52 15 15 15 140.0 104.0 73.0 41.28 30.58 21.52 .80 .60 .42 11.75 11.25 10.50 1591.5 1219.7 886.5 6.21 6.32 6.42 212.2 162.6 118.2 2,263,500 1,734,700 1,260,900 67.3 47.4 28.8 319.2 203.3 116.6 2.78 2.58 2.33 12 12 70.0 55.0 20.60 16.12 .445 .35 10.00 9.75 540.9 432.0 5.12 5.18 90.2 72.0 961,600 768,000 28.0 19.7 109.5 76.1 2.31 2.17 10 9 8 44.0 38.0 32.5 12.95 11.18 9.52 .30 .29 .28 9.00 8.50 8.00 244.3 169.8 113.9 4.34 3.90 3.46 48.9 37.7 28.5 521,200 402,500 303,800 14.3 12.8 11.4 53.6 40.7 30.3 2.03 1.91 1.78 W = Safe load in pounds uniformly distributed including weight of beam. L = Span in feet. M = Moment offerees in foot-pounds. /= fiber stress, W= C/L; M = C/8 ; C = WL = 8 M = 2/ 3 fS, 308 STRENGTH OF MATERIALS. Properties of Bethlehem Sp2cial I Beams. s ffl i o o ■ O .5 o o> i r .0,3 . z : ~ S 1 i i' 2 >A r' 30 28 26 24 120.0 105.0 90.0 84.0 35.25 31.04 26.63 24.79 0.52 .48 .44 .45 10.00 9.60 9.15 8.85 5271 4089 3043 2392 12.23 11.43 10.71 9.82 351.4 292.1 234.1 199.3 3,748,200 3,115,700 2,496,900 2,125,900 48.7 41.5 34.9 36.3 149.7 122.6 93.4 82.0 2.11 1.98 1.87 1.82 24 24 82.0 72.0 24.33 21.21 .50 .37 8.83 8.70 2240 2091 9.60 9.93 186.7 174.2 1,991,600 1,858,100 43.8 24.4 71.1 67.7 1.71 1.79 20 20 82.0 72.0 24.23 21.43 .57 .43 8.51 8.37 1561 1468 8.03 8.28 156.1 146.8 1,665,400 1,565,800 51.5 32.7 71.5 67.6 1.72 1.78 20 20 20 20 68.0 63.0 60.0 58.5 19.95 18.55 17.65 17.15 .49 .42 .375 .35 7.69 7.62 7.58 7.55 1270 1223 1193 1176 7.98 8.12 8.22 8.28 127.0 122.3 119.3 117.6 1,354,600 1,304,500 1,272,600 1,254,800 40.4 31.1 25.3 22.2 45.7 44.3 43.4 43.0 1.51 1.54 1.57 1.58 18 18 18 58.5 52.5 48.5 17.29 15.40 14.23 .48 .373 .31 7.47 7.37 7.30 883.6 832.9 801.3 7.15 7.35 7.50 98.2 92.5 89.0 1,047,500 987,200 949,800 37.4 24.8 17.4 35.9 34.4 33.4 1.44 1.49 1.53 15 72.0 21.27 .54 7.15 797.9 6.13 106.4 1,134,800 41.2 55.1 1.61 15 15 64.0 54.0 18.85 15.85 .60 .40 7.20 7.00 666.8 610.5 5.95 6.21 88.9 81.4 948,100 868,100 46.6 26.5 40.8 37.2 1.47 1.53 15 15 15 46.0 42.0 38.0 13.46 12.41 11.21 .43 .36 .28 6.81 6.74 6.66 484.6 464.9 442.4 5.99 6.12 6.28 64.6 62.0 59.0 689,200 661,200 629,200 29.1 22.1 14.2 24.2 23.4 22.5 1.34 1.37 1.42 12 36.0 10.63 .31 6.30 270.2 5.04 45.0 480,300 16.2 20.4 1.38 12 12 31.0 28.5 9.13 8.41 .31 .25 6.16 6.10 225.2 216.6 4.97 5.07 37.5 36.1 400,300 385,000 16.0 11.2 14.7 14.2 1.27 1.30 10 10 10 27.5 24.5 22.5 8.05 7.15 6.65 34 .25 .20 5.94 5.85 5.80 134.6 127.1 122.8 4.09 4.22 4.27 26.9 25.4 24.6 287,300 271,300 262,000 16.7 10.6 7.3 11.7 11.1 10.8 1.20 1.24 1.27 9 9 9 23.0 21.0 19.0 6.76 6.22 5.68 .31 .25 .19 5.50 5.44 5.38 92.4 88.8 85.1 3.70 3.78 3.87 20.5 19.7 18.9 219,100 210,300 201,800 13.8 10.0 6.5 8.5 8.2 7.9 1.12 1.15 1.18 8 8 8 21.25 18.00 16.25 6.25 5.37 4.81 .36 .25 .18 5.37 5.26 5.19 64.7 60.0 57.0 3.22 3.34 3.44 16.2 15.0 14.3 172,500 160,000 152,000 15.3 9.5 5.7 6.8 6.4 6.1 1.05 1.09 1.12 W =Safe load in pounds uniformly distributed including weight of beam. L = Span in feet. M= Moment of forces in foot-pounds. / = fiber stress. C = Coefficients given in the table. W =C/L; M = CIS; C = WL = 8M = 2/ 3 /£. PROPERTIES OF BETHLEHEM GIRDER BEAMS. 309 Dimensions and Properties of Bethlehem Rolled Steel. 14-Ineh H Columns. Table greatly condensed from original.* 3" Dimensions in a Axis Perpen. to Axis Center of fl3 Inches. 2 »3 Web. Web. J2 B 3 3 o 01 m 18 o§3 1- '53^ oj"S .3 a CD Q 03 M i— * 3 0j is 3 Jl .2 - * B ® O 3 .2-2 It H14s 42.6 133/ 8 V? 8.00 0.33 12.53 400.8 59.9 5.66 43.6 10.9 1.87 93.7 14 13/16 13.00 .51 27.56 1004.7 143.5 6.04 288.5 44.4 3.24 H14 98.8 14 13/1 fi 14.00 .51 29.06 1070.6 153.0 6.07 355.9 50.8 3.50 162.2 15 I -Vie 14.31 .82 47.71 1894.0 252.5 6.31 625.1 87.4 3.62 H14a 164.4 15 1 5/1 B 14 57 87, 48 36 1924.7 256.6 6 32 659.8 90.6 3.69 222.3 157/ 8 1 3/ 4 14.84 1.09 65.39 2774.5 349.5 6.51 936.6 126.2 3.78 H14b 230.8 16 1 13/1 fi 14 88 1 13 67 89 2905.9 363.2 6 55 978.7 131.5 3.80 291.2 167/ 8 2 1/4 15.16 1.41 85.63 3897.7 462.0 6.75 1290.7 170.3 3.88 13-Inch H Columns. 41.2 86.6 123/g 13 1/2 13/16 8.00 12.04 0.33 .51 12.12 25.48 334.5 793.6 54.1 122.1 5.25 5.58 43.2 229.9 10.8 38.2 91.5 150.5 13 14 13/16 1 5/16 13.00 13.31 .51 .82 26.93 44.27 847.9 1511.4 130.5 215.9 5.61 5.84 286.7 504.9 44.1 75.9 156.4 219.8 14 15 1 5/ie 1 13/16 14.00 14.31 .82 1.13 45.99 64.64 1581.6 2404.9 225.9 320.7 5.86 6.10 585.1 870.2 83.6 121.6 226.5 285.9 15 157/ 8 1 13/16 2 1/4 14.88 15.16 1.13 1.41 66.62 84.09 2492.7 3361.9 332.4 423.6 6.12 6.32 975.8 1287.6 131.2 169.9 12-Inch H Columns. 40.0 73.4 111/2 12 1/2 3/4 8.00 11.04 0.33 .47 78.0 132.5 12 13 3/4 11/4 12.00 12.31 .47 .78 138.1 197.1 13 14 11/4 13/4 13.00 13.31 .78 1.09 204.9 268.8 14 15 13/4 21/4 14.00 14.32 1.09 1.41 11.76 21.60 40.61 57.96 60.27 79.06 282.1 572.8 1198.8 1862.2 1950.8 2777.0 41.9 95.5 102.6 175.6 184.4 266.0 278.7 370.3 42.8 163.7 446.4 676.6 784.8 1086.2 * Only the minimum and maximum weights of each section number are given here. The original table gives many intermediate weights. 310 STRENGTH OF MATERIALS. Dimensions and Properties of Bethlehem Rolled Steel. 11-Ineh H Columns. J2 o 01 o 'o £ •g ft 'IS Dimensions in Inches. Axis Perpen. to Web. Axis Center of Web. a m ft & 8) «° 8.00 10.03 11.00 11.31 12.00 12.32 0.32 .43 .43 .74 .74 1.06 %£ v If as £L M 234.1 401.2 434.6 843.1 889.4 1417.0 3 "S o l § 44.1 73.0 79.0 140.5 148.2 218.0 oo 11 HI1 s H1I Hlla 38.4 61.3 65.5 115.5 120.9 175.8 I05/ 8 11 11 12 12 13 1/2 U/16 H/16 • 3 /l6 1 3/ie Hl/16 11.30 18.02 19.26 33.98 35.54 51.70 4.55 4.72 4.75 4.98 5.00 5.24 42.4 112.6 147.0 280.7 333.5 517.9 10.6 22.4 26.7 49.6 55.6 84.1 1.94 2.50 2.76 2.87 3.06 3.17 10-Inch H Columns. HlOs 37.2 50.6 9 3/ 4 10 1/2 5/8 8.00 9.04 0.32 .40 10.95 14.88 192.0 272.5 39.4 54.5 4.19 4.28 41.9 75.1 ,0.5 16.6 1.96 2.25 H10 54.1 99.7 10 11 5/8 H/8 10.00 10.31 .39 .70 15.91 29.32 296.8 '607.0 59.4 110.4 4.32 4.55 100.4 201.7 20.1 39.1 2.51 2.62 HlOa 104.7 155.2 11 12 H/8 15 /8 11.00 11.32 .70 1.02 30.80 45.64 643.6 1053.6 117.0 175.6 4.57 4.80 243.7 387.2 44.3 68.4 2.81 2.91 9-Inch H Columns. H9s 28.8 40.6 8 3/ 4 9 7/16 9/16 7.00 8.04 0.28 .36 8.46 11.95 119.3 177.0 27.3 39.3 3.76 3.85 24.7 47.6 7.0 11.8 1.71 2.00 H9 43.8 85.3 9 10 9/16 U/16 9.00 9.32 .35 .67 12.88 25.08 194.7 424.6 43.3 84.9 3.89 4.11 65.9 140.9 14.6 30.2 2.26 2.37 H9a 90.0 135.6 10 11 U/16 19/16 10.00 10.31 .67 .98 26.46 39.87 452.6 762.8 90.5 138.7 4.14 4.38 173.1 281.6 34.6 54.6 2.56 2.66 8-Inch H Columns. 27.7 31.8 77/g 8 7/16 1/2 7.00 7.04 0.28 .32 8.15 9.35 93.6 109.1 23.8 27.3 3.39 3.42 24.4 28.5 7.0 8.1 34.6 71.6 8 9 1/2 1 8.00 8.32 .31 .63 10.17 21.05 121.5 285.6 30.4 63.5 3.46 3.68 41.1 94.4 10.3 22.7 76.0 117.1 9 10 1 11/2 9.00 9.31 .63 .94 22.35 34.45 306.8 535.9 68.2 107.2 3.70 3.94 118.9 199.3 26.4 42.8 TORSIONAL STRENGTH. 311 TORSIONAL STRENGTH, Let a horizontal shaft of diameter = d be fixed at one end, and at the other or free end, at a distance = I from the fixed end, let there be fixed a horizontal lever arm with a weight = P acting at a distance = a from the axis of the shaft so as to twist it; then Pa = moment of the applied force. Resisting moment = twisting moment = SJ/c, in which S = unit shearing resistance,. J = polar moment of inertia of the section with respect to the axis,- and c = distance of the most remote fiber from the axis, in a cross-section. For a circle with diameter d c = 1/2 d; StITp 3 s; ^=y-s" For hollow sMafts of external diameter d and internal diameter d lt Pa = 0.1963 ,, * S; d For a rectangular bar in which b and d are the long and short sides of the rectangle, Pa = 0.2222 bd 2 S; and for a square bar with side d, Pa = 0.2222 d s S. (Merriman, "Mechanics of Materials," 10th ed.) The above formulae are based on the supposition that the shearing resistance at any point of the cross-section is proportional to its distance from the axis; but this is true only within the elastic limit. In mate- rials capable of flow, while the particles near the axis are strained within the elastic limit those at some distance within the circumference may be strained nearly to the ultimate resistance, so that the total resistance is something greater than that calculated by the formulae. For working strength, however, the formulae may be used, with S taken at the safe working unit resistance. The ultimate torsional shearing resistance S is about the same as the direct shearing resistance, and may be taken at 20,000 to 25,000 lbs. per square inch for cast iron, 45,000 lbs. for wrought iron, and 50,000 to 150,000 lbs. for steel, according to its carbon and temper. Large factors of safety should be taken, especially when the direction of stress is re- versed, as in reversing engines, and when the torsional stress is com- bined with other stresses, as is usual in shafting. (See "Shafting.") Elastic Resistance to Torsion. — Let I = length of bar being twisted, d = diameter, P = force applied at the extremity of a lever arm of length = a, Pa = twisting moment, G = torsional modulus of elas- ticity, 6 = angle through which the free end of the shaft is twisted, measured in arc of radius = 1. For a cylindrical shaft, _ n6Gd\ ._ 32 Pal . 32 Pal . 32 Fa -"32T' d -~nd*G' G -~e^F' v- 10 - 186 - If a = angle of torsion in degrees, _a^. 180 6 180 X 32 Pal _ 583.6 Pal ~ 180' a it nWG d 4 G The value of G is given by different authorities as from 1/3 to 2/5 of E, the modulus of elasticity for tension. For steel it is generally taken as 12,000,000 lbs. per sq. in. 312 STRENGTH OF MATERIALS. COMBINED STRESSES. Combined Tension and Flexure. — Let A = the area of a bar subjected to both tension and flexure, P = tensile stress applied at the ends, P -5- A = unit tensile stress, S = unit stress at the fiber on the tensile side most remote from the neutral axis, due to flexure alone, then maximum tensile unit stress = (P -s- A) + S. A beam to resist com- bined tension and flexure should be designed so that (P -f- A) \ + S shall not exceed the proper allowable working unit stress. Combined Compression and Flexure. — If P -s- A = unit stress due to compression alone, and S = unit compressive stress at fiber most remote from neutral axis, due to flexure -alone, then maximum compres- sive unit stress = (P -h A) + S. Combined Tension (or Compression) and Shear. — If applied tension (or compression) unit stress = p, applied shearing unit stress = v, then from the combined action of the two forces Max. S = ± vV+ V4P 2 , Maximum shearing unit stress; Max. t = V2P+^v 2 4- 1/4P 2 , Maximum tensile (or compressive) unit stress. Combined Flexure and Torsion. — If S = greatest «unit stress due to flexure alone, and S s = greatest torsional shearing. unit stress due to torsion alone, then for the combined stresses Max. tension or compression unit stress t = V2S 4- V ' S s 2 + 1/1S 2 ; Max. shear s = ±^S S 2 + 1/4SP. Equivalent bending moment = 1/2 M 4- 1/2 ^ M 2 + T 2 , where M = bending moment and T= torsional moment. Formula for diameter of a round shaft subjected to transverse load while transmitting a given horse-power (see also Shafts of Engines): 31 , 16 ./A 16 M , 16 JM 2 , 402,500,000/7 2 d 3 = — h -r Vt ^ 9 ' * n 2 n 2 where M = maximum bending moment of the transverse forces in pound-inches, H = horse-power transmitted, n = No. of revs, per minute, and t = the safe allowable tensile or compressive working strength of the material. Gues t's For mula for maximum tension or compression unit stress is t = *SS S 2 +S 2 {Phil. Mag., July, 1900). It is claimed by many writers to be more accurate th an Ran kine's formula, given above. Equivalent bending moment = v'mHP. (Eng'g., Sept. 13 and 27, 1907; July 10, 1908; April 23, 1909.) Combined Compression and Torsion. — For a vertical round shaft carrying a load and also transmitting a given horse-power, the result- ant maximum compressive unit stress 7id z " n 2 d 2 rM* in which P is the load. From this the diameter d may be found when t and the other data are given. Stress due to Temperature. — Let I = length of a bar, A = its sec- tional area, c = coefficient of linear expansion for one degree, t = rise or fall in temperature in degrees, E = modulus of elasticity, A the change of length due to the rise or fall t; if the bar is free to expand or contract, A = dl. If the bar is held so as to prevent its expansion or contraction the stress produced by the change of temperature = S = ActE. The fol- lowing are average values of the coefficients of linear expansion for a change in temperature of one degree Fahrenheit: For brick and stone a = 0.0000050, For cast iron a = 0.0000056, For wrought iron and steel.. ..(=0.0000065. STRENGTH OF FLAT PLATES. 313 The stress due to temperature should be added to or subtracted from the stress caused by other external forces according as it acts to increase or to relieve the existing stress. What stress will be caused in a steel bar 1 inch square in area by a change of temperature of 100° F.? S = ActE = 1 X 0.0000065 X 100 X 30,000,000 = 19,500 lbs. Suppose the bar is under tension of 19,500 lbs. between rigid abutments before the change in temperature takes place, a cooling of 100° F. will double the tension, and a heating of 100° will reduce the tension to zero. STRENGTH OF FLAT PLATES. For a circular plate supported at the edge, uniformly loaded, according to Grashof, 5r 2 , t/ErZp 6 ft 2 For a circular plate fixed at the edge, uniformly loaded, t/2£5- p , ▼ 3 / ' p _w.. ' 3f 2 i in which / denotes the working stress; r, the radius in inches; t, the thick- ness in inches; and p, the pressure in pounds per square inch. For mathematical discussion, see Lanza, "Applied Mechanics." Lanza gives the following table, using a factor of safety of 8, with ten- sile strength of cast iron 20,000, of wrought iron 40,000, and of steel 80,000: Supported. Fixed. Cast iron t = 0.0182570 r Vp t = 0.0163300 r ^p_ Wrought iron t = 0.0117850 r \ / p_ t = 0.^)105410 r ^p Steel t = 0.0091287 r Vp t = 0.0081649 r ^p For a circular plate supported at the edge, and loaded with a concen- trated load P applied at a circumference the radius of_ which is r : \6 7 / Ttt* Ttt" - = 10 20 30 40 50; c = 4.07 5.00 5.53 5.92 6.22; f=V /cP p = ^. The above formulse are deduced from theoretical considerations, and give thicknesses much greater than are generally used in steam-engine cylinder-heads. (See empirical formulae under Dimensions of Parts of Engines.) The theoretical formula seem to be based on incorrect or incomplete hypotheses, but they err in the direction of safety. Thickness of Flat Cast-iron Plates to resist Bursting Pressures. ■ — ■ Capt. John Ericsson (Church's Life of Ericsson) gave the following rules: The proper thickness of a square cast-iron plate will be obtained by the following: Multiply the side in feet (or decimals of a foot) by 1/4 of the pressure in pounds and divide by 850 times the side in inches; the quotient is the square of the thickness in inches. For a circular plate, multiply 11-14 of the diameter in feet by 1/4 of the pressure on the plate in pounds. Divide by 850 times 11-14 of the diameter in inches. [Extract the square root.] 314 STRENGTH OF MATERIALS. Prof. Wm. Harkness, Eng'g News, Sept. 5, 1895, shows that these rules can be put in a more convenient form, thus: For square plates T = 0.00495 S Vp, and for circular plates T = 0.00439 flVp, where T = thickness of plate, S = side of the square, D = diameter of the circle, and p = pressure in lbs. per sq. in. Professor Harkness, however, doubts the value of the rules, and says that no satisfactory theoretical solution has yet been obtained. The Strength of Unstayed Flat Surfaces. — Robert Wilson (Eng'g, Sept. 24, 1877) draws attention to the apparent discrepancy between the results of theoretical investigations and of actual experi- ments on the strength of unstayed flat surfaces of boiler-plate, such as the unstayed flat crowns of domes and of vertical boilers. On trying to make the rules given by the authorities agree with the results of his experience of the strength of unstayed flat ends of cylin- drical boilers and domes that had given way after Ion? use, Mr. Wilson was led to believe that the rules give the breaking strength much lower than it actually is. He describes a number of experiments made by Mr. Nichols of Kirkstall, which gave results varying widely from each other, as the method of supporting the edges of the plate was varied, and also varying widely from the calculated bursting pressures, the actual results being in all cases very much the higher. Some conclusions drawn from these results are: 1. Although the bursting pressure has been found to be so high, boiler- makers must be warned against attaching any importance to this, since the plates deflected almost as soon as any pressure was put upon them and sprang back again on the pressure being taken off. This springing of the plate in the course of time inevitably results in grooving or chan- neling, which, especially when aided by the action of the corrosive acids in the water or steam, will in time reduce the thickness of the plate, and bring about the destruction of an unstayed surface at a very low pressure. 2. Since flat plates commence to deflect at very low pressures, they should never be used without stays; but it is better to dish the plates when they are not stayed by flues, tubes, etc. 3. Against the commonly accepted opinion that the limit of elasticity should never be reached in testing a boiler or other structure, these ex- periments show that an exception should be made in the case of an un- stayed flat end-plate of a boiler, which will be safer when it has assumed a permanent set that will prevent its becoming grooved by the continual variation of pressure in working. The hydraulic pressure in this case simply does what should have been done before the plate was fixed, that is, dishes it. 4. These experiments appear to show that the mode of attaching by flange or by an inside or outside angle-iron exerts an important influence on the manner in which the plate is strained by the pressure. When the plate is secured to an angle-iron, the stretching under pres- sure is, to a certain extent, concentrated at the line of rivet-holes, and the plate partakes rather of a beam supported than fixed round the edge. Instead of the strength increasing as the square of the thickness, when the plate is attached by an angle-iron, it is probable that the strength does not increase even directly as the thickness, since the plate gives way simply by stretching at the rivet-holes, and the thicker the plate, the less uniformly is the strain borne by the different layers of which the plate may be considered to be made up. When the plate is flanged, the flange becomes compressed by the pressure against the body of the plate, and near the rim, as shown by the contrary flexure, the inside of the plate is stretched more than the outside, and it may be by a kind of shearing action that the plate gives way along the line where the crushing and stretching meet. 5. These tests appear to show that the rules deduced from the theo- retical investigations of Lame\ Rankine, and Grashof are not confirmed by experiment, and are therefore not trustworthy. The rules of Lame, etc., applv only within the elasiic limit. (Eng'g, Dec. 13, 1895.) Unbraced Wrought-iron Heads of Boilers, etc. (The Locomo- tive, Feb., 1890). — Few experiments have been made on the strength of flat heads, and our knowledge of them comes largely from theory. Experiments have been made on small plates Vi6 of an inch thick, STRENGTH OF FLAT PLATES. 315 yet the data so obtained cannot be considered satisfactory when we consider the far thicker heads that are used in practice, although the results agreed well with Rankine's formula. Mr. Nichols has made ex- periments on larger heads, and from them he has deduced the following rule: "To find the proper thickness for a flat unstayed head, multiply the area of the head by the pressure per square inch that it is to bear safely, and multiply this by the desired factor ot safety (say 8): then divide the product by ten times the tensile strength of the material used for the head." His rule for finding the bursting pressure when the dimensions of the head are given is: "Multiply the thickness of the end- plate in inches by ten times the tensile strength of the material used, and divide the product by the area of the head in inches." In Mr. Nichols's experiments the average tensile strength of the iron used for the heads was 44,800 pounds. The results he obtained are given below, with the calculated pressure, by his rule, for comparison. 1. An unstayed flat boiler-head is 341/2 inches in diameter and 9/ ]6 inch thick. What is its bursting pressure? The area of a circle 341/2 inches in diameter is 935 square inches: then 9/i6 x 44,800 X 10 = 252,000, and 252,000 -*- 935 = 270 pounds, the calculated bursting pressure. The head actually burst at 280 pounds. 2. Head 341/2 inches in diameter and 3/ 8 inch thick. The area = 935 square inches; then, 3/ 8 x 44,800 X 10 = 168,000, and 168,000 +- 935 = 180 pounds, calculated bursting pressure. This head actually burst at 200 pounds. 3. Head 26 1/4 inches in diameter, and 3/ 8 inch thick. The area 541 square inches; then, 3/ 8 x 44,800 X 10 = 168,000, and 168,000 -^ 541 = 311 pounds. This head burst at 370 pounds. 4. Head 28 1/2 inches in diameter and 3/ 8 inch thick. The area = 638 square inches; then, 3/ 8 x 44,800 X 10 = 168,000, and 168,000 -*- 638 = 263 pounds. The actual bursting pressure was 300 pounds. In the third experiment, the amount the plate bulged under different pressures was as follows: At pounds per sq. in. . Plate bulged 10 20 40 80 120 140 170 200 L/32 1/16 1/8 1/4 3/8 1/2 5/8 3/4 The pressure was now reduced to zero, and the end sprang back 3/ 16 inch, leaving it with- a permanent set of 9/ 16 inch. The pressure of 200 lbs. was again applied on 36 separate occasions during an interval of five days, the bulging and permanent set being noted on each occasion, but without any appreciable difference from that noted above. The experiments described were confined to plates not widely different in their dimensions, so that Mr. Nichols's rule cannot be relied upon for heads that depart much from the proportions given in the examples. Strength of Stayed Surfaces. — A flat plate of thickness t is sup- ported uniformly by stays whose distance from center to center is a, uniform load p lbs. per square inch. Each stay supports pa 2 lbs. The greatest stress on the plate is ' 9P ' For additional matter on this subject see strength of Steam Boilers. Stresses in Steel Plating due to Water-pressure, as in plating of vessels and bulkheads {Engineering, May 22, 1891, page 629). Mr. J. A. Yates has made calculations of the stresses to which steel plates are subjected by external water-pressure, and arrives at the following conclusions: Assume 2a inches to be the distance between the frames or other rigid supports, and let d represent the depth m feet, below the surface of the water, of the plate under consideration, t = thickness of plate in inches, D the deflection from a straight line under pressure in inches, and P = stress per square inch of section. For outer bottom and ballast-tank plating, a = 420 t/d, D should not be greater than 0.05 X 2 a/12, and P/2 not greater than 2 to 3 tons; while for bulkheads, etc., a = 2352 t/d, D should not be greater than 316 STRENGTH OF MATERIALS. 0.1 X 2 a/ 12, and P/2 not greater than 7 tons. To illustrate the appli- cation of these formulae the following cases have been taken: For Outer Bottom, etc. For Bulkheads, etc. Thick- Depth Spacing of Thick- Depth of Water. Maximum Spac- ness of below Frames should ness of ing of Rigid Plating. Water. not exceed Plating. Stiff en ers. in. ft. in. in. ft. ft. in. V2 20 About 2 1 1/2 20 9 10 1/2 10 " 42 3/8 20 7 4 3/8 18 " 18 3/8 10 14 8 3/8 9 " 36 1/4 20 4 10 1/4 10 " 20 1/4 10 9 8 1/4 5 " 40 1/8 10 4 10 It would appear that the course which should be followed in stiffening bulkheads is to fit substantially rigid stiffening frames at comparatively wide intervals, and only work such light angles between as are necessary for making a fair job of the bulkhead. SPHERICAL SHELLS AND DOMED BOILER-HEADS. To find the Thickness of a Spherical Shell to resist a given Pressure. — Let d = diameter in inches, and p the internal pressure per square inch. The total pressure which tends to produce rupture around the great circle will be V4^d' 2 p. Let *S' = safe tensile stress per square inch, and t the thickness of metal in inches; then the resistance to the pressure will be ndt S. Since the resistance must be equal to the pressure, 1/4 7td 2 p = 7tdtS. Whence t = £| . The same rule is used for finding the thickness of a hemispherical head to a cylinder, as of a cylindrical boiler. Thickness of a Domed Head of a Boiler. — If S = safe tensile stress per square inch, d = diameter of the shell in inches, and t = thick- ness of the shell, t = pd h- 25; but the thickness of a hemispherical head of the same diameter is t = pd -*- AS. Hence if we make the radius of curvature of a domed head equal to the diameter of the boiler, we shall have t = -j~ = -^ , or the thickness of such a domed head will be equal to the thickness of the shell. THICK HOLLOW CYLINDERS UNDER TENSION. Lamp's formula, which is generally used, gives f ( h + p \h l \\T^p) h = P : t = thickness; n= inside and ri = outside radius; h = maximum allowable hoop tension at the interior of the cylinder; p = intensity of interior pressure; s = tension at the exterior of the cylinder. •■ p - 2n 2 STEEL ROLLERS AND BALLS. 317 Example: Let maximum unit stress at the inner edge of the annulus = 8000 lbs. per square inch, radius of cylinder = 4 inches, interior pressure = 4000 lbs. per square inch. Required the thickness and the tension at the exterior surface. s = p 9 2n , = 4000 X .J? X \ 6 g = 4000 lbs. per sq. in. T2 2 — TV 48-16 For short cast-iron cylinders, such as are used in hydraulic presses, it is doubtful if the above formulae hold true, since the strength of the cylindri- cal portion is reinforced by the end. In that case the strength would be higher than that calculated by the formula. A rule used in practice for such presses is to make the thickness = Vio of the inner circum- ference, for pressures of 3000 to 4000 lbs. per square inch. Hooped Cylinders. — For very high pressures, as in large guns, hoops or outer tubes of forged steel are shrunk on inner tubes, thus bringing a compressive stress on the latter which assists in resisting the tension due to the internal pressure. For discussion of Lame's, and other formulae for built-up guns, see Merriman's "Mechanics of Materials." THIN CYLINDERS UNDER TENSION. Let p = safe working pressure in lbs. per sq. in.; d = diameter in inches; T = tensile strength of the material, lbs. per sq. in.; t = thickness in inches; / = factor of safety ; c = ratio of strength of riveted joint to strength of solid plate. 14,000 The above represents the strength resisting rupture along a longitudinal seam. For resistance to rupture in a circumferential seam, due to pressure on the ends of the cylinder, we have ^-r— = — ^ — ; 4Ttc whence p = —rz — • Or the strength to resist rupture around a circumference is twice as great as that to resist rupture longitudinally; hence boilers are commonly single-riveted in the circumferential seams and double-riveted in the longitudinal seams. CARRYING CAPACITY OF STEEL ROLLERS AND BALLS. Carrying Capacity of a Steel Roller between Flat Plates. — (Merri- man, Mech. of Matls.) Let S = maximum safe unit stress of the mate- rial, I = length of the roller in inches, d = diameter, E = modulus of elasticity, W = load, then W =2/ s idS (2 S/£)i Taking w = W/l, and S = 15,000 and E = 30,000,000 lbs. per sq. in. for steel the formula reduces to w = 316 d. Cooper's specifications for bridges, 1901, gives w = 300 d. (The rule given in some earlier specifications, w = 1200 V<2, is erroneous.) The formula assumes that only the roller is deformed by the load, but experiments show that the plates also are deformed, and that the formula errs on the side of safety. Experiments by Crandall 318 STRENGTH OF MATERIALS. and Marston on steel rollers of diameters from 1 to 16 in. show that their crushing loads are closely given by the formula W = 880 Id. (See Roller Bearings.) Spherical Rollers. — With the same notat ion as above, d being the diameter of the sphere, S = ^WElV.i nd?\ W = 1/4 nd 2 S 2 /E. The diameter of a sphe re to ca rry a given load with an allowable unit- stress S is d = 2 \/WE/xS 2 . This rule assumes that there is no de- formation of the plates between which the sphere acts, hence it errs on the side of safety. (See Ball Bearings.) RESISTANCE OF HOLLOW CYLINDERS TO COLLAPSE. Fairbairn's empirical formula {Phil. Trans., 1858) is p = 9,675,600 ^ (1) where p = pressure in lbs. per square inch, t = thickness of cylinder, d = diameter, and I = length, all in inches; or, p = 806,300 j^, if Lis in feet .... (2) He recommends the simpler formula Id (3) as sufficiently accurate for practical purposes, for tubes of considerable diameter and length. The diameters of Fairbairn's experimental tubes were 4, 6, 8, 10, and 12 inches, and their lengths ranged between 19 and 60 inches. His formula (3) was until about 1 908 generally accepted as the basis of rules for strength of boiler-flues. In some cases, however, limits were fixed to its application by a supplementary formula. Lloyd's Register contains the following formula for the strength of circular boiler-flues, viz., P- 8 -^- (4) The English Board of Trade prescribes the following formula for cir- cular flues, when the longitudinal joints are welded, or made with riveted butt-straps, viz., = 90.000 t 2 (L+l)d {o) For lap-joints and for inferior workmanship the numerical factor may be reduced as low as 60,000. The rules of Lloyd's Register, and those of the Board of Trade, pre- scribe further, that in no case the value of P must exceed 800 t/d. (6) In formulae (4), (5), (6) P is the highest working pressure in pounds per square inch, t and d are the thickness and diameter in inches, L is the length of the flue in feet measured between the strengthening rings, in case it is fitted with such. Formula (4) is the same as formula (3), with a factor of safety of 9. In formula (5) the length L is increased by 1; the influence which this addition has on the value of P is, of course, greater for short tubes than for long ones. Nystrom has deduced from Fairbairn's experiments the following formula for the collapsing strength of flues: 4 TV P = 7-' (7) rfVL where p, t, and d have the same meaning as in formula (1), L is the length in feet, and T is the tensile strength of the metal in pounds per square inch. If we assign to T the value 50,000, and express the length of the flue in inches-, equation (7) assumes the following form, viz., V = 692,800 -!—-- • (8) dVl RESISTANCE OF HOLLOW CYLINDERS. 319 Nystrom considers a factor of safety of 4 sufficient in applying his formula. (See " A New Treatise on Steam Engineering," by J. W. Nystrom, p. 106.) Formulae (1), (4), and (8) have the common defect that they make the collapsing pressure decrease indefinitely with increase of length, and vice versa. D. K. Clark, in his "Manual of Rules," etc., p. 696, gives the dimen- sions of six flues, selected from the reports of the Manchester Steam- Users Association, 1862-69, which collapsed while in actual use in boil- ers. These flues varied from 24 to 60 inches in diameter, and from 3/i6 to 3 8 inch in thickness. They consisted of rings of plates riveted together, with one or two longitudinal seams, but all of them unfortified by intermediate flanges or strengthening rings. At the collapsing pres- sures the flues experienced compressions ranging from 1.53 to 2.17 tons, or a mean compression of 1.82 tons per square inch of section. From these data Clark deduced the following formula "for the average resist- ing force of common boiler-flues," viz., p . (2 («|0?_5oo) (9) where p is the collapsing pressure in pounds per square inch, and d and t are the diameter and thickness expressed in inches. Clark (S. E., vol. i. p. 643) says : The resistance to collapse of plain- riveted flues is directly as the square of the thickness of the plate, and inversely as the square of the diameter. The support of the two ends of the flue does not practically extend over a length of tube greater than twice or three times the diameter. The collapsing pressure of long tubes is therefore practically independent of the length. Instances of collapsed flues of Cornish and Lancashire boilers collated by Clark, showed that the resistance to collapse of flues of 3/ 8 -inch plates, 18 to 43 feet long, and 30 to 50 inches diameter, varied as the 1.75 power of the diameter. Thus, for diameters of 30 35 40 45 50 inches, the collapsing pressures were 76 58 45 37 30 lbs. per sq. in. for 7/ 16 -inch plates the collapsing pressures were 60 49 42 lbs. per sq. in. C. R. Roelker, in Van Nostrand's Magazine, March, 1881, says that Nystrom's formula, (8), gives a closer agreement of the calculated with the actual collapsing pressures in experiments on flues of every descrip- tion than any of the other formulae. For collapsing pressures of plain iron flue-tubes of Cornish and Lanca- shire steam-boilers, Clark gives: 200,000 P For short lengths the longitudinal tensile resistance may be effective in augmenting the resistance to collapse. Flues efficiently fortified by flange-joints or hoops at intervals of 3 feet may be enabled to resis't from 50 lbs. to 60 lbs. or 70 lbs. pressure per square inch more than plain tubes, according to the thickness of the plates. (For strength of Segmental Crowns of Furnaces and Cylinders see Clark, S. E., vol. i. pp. 649-651 and pp. 627, 628.) Formula for Corrugated Furnaces (Eng'g, July 24, 1891, p. 102). — As the result of a series of experiments on the resistance to collapse of Fox's corrugated furnaces, the Board of Trade and Lloyd's Register altered their formulas for these furnaces in 1891 as follows: Board of Trade formula is altered from T = thickness in inches; D = mean diameter of furnace; WP = working pressure in pounds per square inch. WP. 320 STRENGTH OF MATERIALS. Lloyd's formula is altered from 1000 X {T - 2) _ 1234 X (T - 2) D ■ D T = thickness in sixteenths of an inch; D = greatest diameter of furnace; WP = working pressure in pounds per square inch. Stewart's Experiments. — Prof. Reid T. Stewart (Trans. A.S.M.E., xxvii, 730) made two series of tests on Bessemer steel lap-welded tubes 3 to 10 ins. diam. One series was made on tubes 85/ 8 in. outside diam. with the different commercial thicknesses of wall, and in lengths of 21/2, 5, 10, 15 and 20 ft. between transverse joints tending to hold" the tube in a circular form. A second series was made on single lengths of 20 ft. Seven sizes, from 3 to 10 in. outside diam., in all the commercial thick- nesses obtainable, were tested. The tests showed that all the old for- mulae were inapplicable to the wide range of conditions found in modern practice. The principal conclusions drawn from the research are as follows: 1. The length of tube, between transverse joints tending to hold it in circular form, has no practical influence upon the collapsing pressure of a commercial lap-welded tube so long as this length is not less than about six diameters of tube. 2. The formulae, based upon this research, for the collapsing pres- sures of modern lap-welded Bessemer steel tubes, for all lengths greater than six diameters, are as follows: p= 1,000 (1 - yi -1600^,) (a) P =• 86,670 I - 1386 (B) Where P = collapsing pressure, pounds per sq. inch, d = outside diameter of tube in inches, t = thickness of wall in inches. Formula A is for values of P less than 581 pounds, or for values of - less than 0.023, while formula B is for values greater than these. When applying these formula?, to practice, a suitable factor of safety must be applied. 3. The apparent fibre stress under which the different tubes failed varied from about 7000 lbs. for the relatively thinnest to 35,000 lbs. per sq. in. for the relatively thickest walls. Since the average yield point of the material was 37,000 and the tensile strength 58,000 lbs. per sq. in., it would appear that the strength of a tube subjected to a fluid collapsing pressure is not dependent alone upon either the elastic limit or ultimate strength of the material constituting it. The element of greatest weakness in a tube is its departure from roundness, even when this departure is relatively small. The table on the following page is a condensed statement of the principal results of the tests. Rational Formulae for Collapse of Tubes. (S. E. Slocum, Eng'g, t Jan. 8, 1909.) Heretofore designers have been forced to rely either upon the anti- quated experiments of Fairbairn, which were known to be in error by as much as 100% in many cases, or else to apply the theoretical formu- lae of Love and others, without knowing how far the assumptions on which these formulae are based are actually realized. A rational formula for thin tubes under external pressure, due to A. E. H. Love, is P = [2E/(1 -m*)](t/D)*, ....... (1) in which P = collapsing pressure in lbs. per sq. in. E = modulus of elasticity in lbs. per sq. in. m = Poisson's ratio of lateral to transverse deformation. t = thickness of tube wall in ins. D = external tube diameter in ins. RESISTANCE OF HOLLOW CYLINDERS. 321 Collapsing Pressure of Lap-Welded Steel Tubes. Outside Diameter, 85/ 8 In.; Length of Pipe, 20 Ft. Thick- Length, Bursting Pressure, Aver- Outside Diam. In. Thick- Bursting Aver- In. Ft. Lbs. per Sq. In. age. ness. Pressure. age. 0.176 2.21 815-1085 977 3 0.112 1550-2175 1860 0.180 4.70 525-705 792 3 0.143 2575-3350 2962 0.181 10.08 455-650 565 3 0.188 3700-4200 4095 0.184 14.71 425-610 548 4 0.119 860-1030 964 0.185 19.72 450-625 536 4 0.175 2050-2540 2280 0.212 2.21 1240-1353 1314 4 0.212 3075-3375 3170 0.212 4.70 805-975 907 4 0.327 5425-5625 5560 0.217 10.50 700-960 841 6 0.130 450-640 524 0.219 12.79 750-1115 905 6 0.167 715-1110 928 0.268 2.14 1475-2200 1872 6 0.222 1200-2075 1797 0.274 4.64 1345-2030 1684 6 0.266 1750-2890 2441 0,272 9.64 1150-1908 1583 7 0.160 515-675 592 0.273 14.64 1250-1725 1485 7 0.242 1525-1850 1680 0.268 19.64 1250-1520 1419 7 0.279 1835-2445 2147 0.311 2.16 2290-2490 2397 8.64 0.185 450-625 536 0.306 4.64 1795-2325 2073 8.66 0.268 1250-1520 1419 0.306 9.64 1585-2055 1807 8.67 0.354 1830-2180 2028 0.309 14.64 1520-2025 1781 10 0.165 210-240 225 0.302 19.75 1575-1960 1762 10 0.194 305-425 383 10 0.316 1275-1385 1319 Collapsing Pressure of Lap- Welded Steel Tubes (Lbs. per Sq. In.) Calculated by Stewart's Formulae. Outside Diameters, Inches 2 In. 21/2 In. 3 In. 4 In. 5 In. 6 In. 7 In. 8 In. 9 In. 10 In. 11 In. 0.10 2947 3814 4671 5548 2081 2774 3468 4161 1503 2081 2659 3236 781 1214 1647 2081 0.12 694 1041 1387 400 636 925 0.14 400 595 286 400 217 297 0.16 232 187 0.18 6414 4854 3814 3514 1734 1214 843 564 400 306 244 0.20 7281 5548 4392 2947 2081 1503 1090 781 542 400 314 0.22 8148 6241 4970 3381 2427 1792 1338 997 733 525 400 0.24 9014 6934 5548 3814 2774 2081 1586 1214 935 694 512 0.26 9881 7628 6125 4248 3121 2370 1833 1431 1118 867 633 0.28 8321 6703 4681 3468 2669 2081 1647 1310 1041 820 0.30 9014 7281 5114 3814 2947 2328 1864 1503 1214 978 0.32 9708 7859 5548 4161 3236 2576 2081 1696 1387 1135 0.34 8437 9014 9592 5981 6414 6848 7281 7714 8148 8581 9014. 9448 4508 4854 5201 5548 5894 6241 6588 6934 7281 3525 3814 4103 4392 4681 4970 5259 5543 5887 2824 3071 3319 3567 3814 4062 4309 4557 4805 2297 2514 2731 2947 3164 3381 3598 3814 4031 1888 2081 2273 2466 2659 2851 3044 3236 3429 1561 1734 1907 2081 2254 2427 2601 2774 2947 1293 36 1450 38 1608 0.40 i766 0.42 1923 0.44 2081 46 2238 48 2396 0.50 2554 322 STRENGTH OF MATERIALS. For thick tubes a special case of Lame's general formula is P = 2u[(t/D) - (t/DT-], (2) in which u = ultimate compressive strength in lbs. per sq. in. The average values of the elastic constants are for steel, E = 30,000,000, m = 0.295, u = 40,000; and for brass, E = 14,000,000, m = 0.357, u = 11,000. Hence, for thin steel tubes, P = 65,720,000 (t/D) 3 (3) For thick steel tubes, P = 80,000 [(t/D) - (t/D) 2 ] .... (4) For thin brass tubes, P = 32,090,000 (t/D) 3 (5) For thick brass tubes, P = 22,000 [(t/D) - (t/D) 2 ] .... (6) It is desirable to introduce a correction factor C in (1) which shall allow for the average ellipticity and variation in thickness. The cor- rection for ellipticity = d = (D m in/2>max) 3 , and that for variation in thickness = C 2 = (tmin/^aver.) 3 . From Stewart's twenty-five experiments C t = 0.967 and Ci = 0.712. The correction factor C = C x Ci = 0.69; and (1) becomes P = C [2 22/(1 - m 2 )](t/D) 3 (7) in which C = 0.69 for Stewart's lap-welded steel flues, t = average thickness in ins., and D = maximum diameter in ins. The empirical formulas obtained by Carman (Univ. of Illinois, Bull. No. 17, 1906), are for thin cold-drawn seamless steel tubes, P = 50,200,000 (t/D) 3 , and for thin seamless brass tubes, P = 25,150,000 (t/D) 3 . Carman assigns 0.025 as the upper limit of t/D for thin tubes and 0.03 as the lower limit of t/D for thick tubes. Stewart assigns 0.023 as the limit of t/D between thin and thick tubes. Comparing these with (3) and (5), it is evident that they correspond to a correction factor of 0.76 for the steel tubes and 0.78 for the brass tubes. Since Carman's experiments were performed on seamless drawn tubes, while Stewart used lap-welded tubes, it might have been antici- pated that the latter would develop a smaller percentage of the theo- retical strength for perfect tubes than the former. Formula (2) for thick tubes when corrected for ellipticity and varia- tion in thickness reads P = 2u c C(t/D)[l - C(t/D)] (8) in which t = average thickness, and C = d, Ci, C t being equal to Dmin/Dmax: C 2 = Average /Urn- From Stewart's experiments, average ellipticity C t = 0.9874, and average variation in thickness C 2 = 0.9022; .\ C = 0.9874 X 0.5022 = 0.89. We have then, for thick lap-welded steel flues, P = 2w c 0.89 (t/D) [1 - 0.89 (t/D)] and for thin lap-welded steel flues, P = 0.69 [2 E/(l - m?)} (t/D) 3 in which E = 30,000,000, m = 0.295, and u c = 38,500 lbs. per sq. in. The experimental data of Stewart and Carman have made it possible to correct the rational formulas of Love and Lame" to conform to actual conditions; and the result is a pair of supplementary formulas (7) and (8), which cover the. entire range of materials, diameters, and thicknesses for long tubes of circular section. All that now remains to be done is the experimental determination of the correction constants for other types of commercial tubes than those already tested. HOLLOW COPPER BALLS. Hollow copper balls are used as floats in boilers or tanks, to control feed and discharge valves, and regulate the water-level. They are spun up in halves from sheet copper, and a rib is formed on one half. Into this rib the other half fits, and the two are then soldered or brazed together. In order to facilitate the brazing, a hole is left on one side of the ball, to allow air to pass freely in or out; and this hole is HOLDING-POWER OF NAILS, SPIKES, AND SCREWS. 323 made use of afterwards to secure the float to its stem. The original thickness of the metal may be anything up to about Vi6 of an inch, if the spinning is done on a hand lathe, though thicker metal may be used when special machinery is provided for forming it. In the process of spinning, the metal is thinned down in places by stretching; but the thinnest place is neither at the equator of the ball (i.e., along the rib) nor at the poles. The thinnest points lie along two circles, passing around the ball parallel to the rib, one on each side of it, from a third to a half of the way to the poles. Along these lines the thickness may be 10, 15, or 20 per cent less than elsewhere, the reduction depending somewhat on the skill of the workman. The Locomotive for October, 1891, gives two empirical rules for deter- mining the thickness of a copper ball which is to work under an external pressure, as follows: ... _ diameter in inches X pressure in pounds per sq. in. 1. lluckness 16,000 _ _, . , diameter X ^pressure 2. Thickness = t^ttt^ 1240 These rules give the same result for a pressure of 166 lbs. only. Ex- ample: Required the thickness of a 5-inch copper ball to sustain Pressures of 50 100 150 166 200 250 lbs.per sq.in. Answer by first rule. . ..0156 .0312 .0469 .0519 .0625 .0781 inch. Answer by second rule .0285 .0403 .0494 .0518 .0570 .0637 " HOLDING-POWER OF NAILS, SPIKES, AND SCREWS. (A. W. Wright,. Western Society of Engineers, 1881.) Spikes. ■ — Spikes driven into dry cedar (cut' 18 months): Size of spikes 5 X 1/4 in. sq. 6 X 1/4 . 6 X 1/2 5 X3/8 Length driven in 41/4 in. 5 in. 5 in. 4 1/4 in. Pounds resistance to drawing. Av'ge. lbs. 857 821 1691 1202 From fi to Q tests earh (Max. " 1159 923- 2129 1556 *rom b to 9 tests eacn j Min .. ?66 76Q n2Q 68? A. M. Wellington found the force required to draw spikes 9/i6 X 9 /i6 in., driven 41/4 inches into seasoned oak, to be 4281 lbs. ; same spikes, etc., in unseasoned oak, 6523 lbs. " Professor W. R. Johnson found that a plain spike 3/ 8 inch square driven 33/s inches into seasoned Jersey yellow pine or unseasoned chest- nut required about 2000 lbs. force to extract it; from seasoned white oak about 4000 and from well-seasoned locust 6000 lbs." Experiments in Germany, by Funk, give from 2465 to 3940 lbs. (mean of many experiments about 3000 lbs.) as the force necessary to extract a plain 1/2-inch square iron spike 6 inches long, wedge-pointed for one inch and driven 41/2 inches into white or yellow pine. When driven 5 inches the force required was about V10 part greater. Similar spikes 9/ 16 inches square, 7 inches long, driven 6 inches deep, required from 3700 to 6745 lbs. to extract them from pine; the mean of the results being 4S73 lbs. In all cases about twice as much force was required to extract them from oak. The spikes were all driven across the grain of the wood. When driven with the grain, spikes or nails do not hold with more than half as much force. Boards of oak or pine nailed together by from 4 to 16 tenpenny com- mon cut nails and then pulled apart in a direction lengthwise of the boards, and across the nails, tending to break the latter in two by a shearing action, averaged about 300 to 400 lbs. per- nail to separate them, as the result of many trials. Resistance of Drift-bolts in Timber. — Tests made by Rust and Coolidge, in 1878. White Norway Pine. Pine. 1 in. square iron drove 30 in. in i5/i6-in. hole, lbs 26,400 19,200 1 in. round " " 34 " " i3/i 6 -in. " " 16,800 18,720 1 in. square " " 18 " " i5/i 6 -in. " " 14,600 15,600 1 in. round ". " 22 " " i3/i 6 -in. " " 13,200 14,400 324 STRENGTH OP MATERIALS. Holding-power of Bolts in White Pine. (Eng'g News, Sept. 26, 1891.) Round. Square. Lbs. Lbs. Average of all plain 1-in. bolts 8224 8200 Average of all plain bolts, 5/ 8 to 1 1/ 8 in 7805 8110 Average of all bolts 8383 8598 Round drift-bolts should be driven in holes 13/ 16 of their diameter, and square drift-bolts in holes whose diameter is 14/16 of the side of the square. Force required to draw Screws out of Norway Pine. 1/2" diam. drive screw 4 in. in wood. Power required, average 2424 lbs. " 4 threads per in. 5 in. in wood. " " 2743 " " D'blethr'd,3perin.,4in. in " " " 2730 " Lag-screw, 7 per in., 11/2 "" " " 1465 " 6 " " 21/2 " " " " " 2026 " 1/2 inch R.R. spike 5 "" " " " 2191 " Force required to draw Wood Screws out of Dry Wood. — Tests made by Mr. Bevan. The screws were about two inches in length, 0.22 diameter at the exterior of the threads, 0.15 diameter at the bottom, the depth of the worm or thread being 0.035 and the number of threads in one inch equal 12. They were passed through pieces of wood half an inch in thickness and drawn out by the weights stated: Beech, 460 lbs.; ash, 790 lbs.; oak, 760 lbs.; mahogany, 770 lbs.; elm, 665 lbs.; sycamore, 830 lbs. Tests of Lag-screws in Various Woods were made by A. J. Cox, University of Iowa, 1891: Kind of Wood Size Hole Length JSjx No Kind 01 w 00a. gcrew _ ^tioie in Tie. i| s Tests. Seasoned white oak 5/ 8 in. 1/2 in. 41/2 in. 8037 3 " 9/ 16 " 7/ 16 " 3 " 6480 1 " 1/2 " 3 /8 " 41/2 " 8780 2 Yellow-pine stick 5/ 8 " i/ 2 " 4 " 3800 2 White cedar, unseasoned. .. . 5/ 8 " 1/2 " 4 " 3405 2 Cut versus Wire Nails. • — Experiments were made at the Watertown Arsenal in 1893 on the comparative direct tensile adhesion, in pine and spruce, of cut and wire nails. The results are stated by Prof. W. H. Burr as follows: There were 58 series of tests, ten pairs of nails (a cut and a wire nail in each) being used. The tests were made in spruce wood in most in- stances. The nails were of all sizes, from li/s to 6 in. in length. In every case the cut nails showed the superior holding strength by a large percentage. In spruce, in nine different sizes of nails, both standard and light weight, the ratio of tenacity of cut to wire nail was about 3 to 2. With the" finishing" nails the ratio was roughly 3.5 to 2. With box nails (H to 4 inches long) the ratio was roughly 3 to 2. The mean superiority in spruce wood was 61%. In white pine, cut nails, driven with taper along the grain, showed a superiority of 100%, and with taper across the grain of 135%. Also when the nails were driven in the end of the stick, i.e., along the grain, the superiority of cut nails was 100%, or the ratio of cut to wire was 2 to 1. The total of the results showed the ratio of tenacity to be about 3.2 to 2 for the harder wood, and about 2 to 1 for the softer, and for the whole taken together the ratio was 3.5 to 2. Nail-holding Power of Various Woods. — Tests at the Watertown Arsenal on different sizes of nails from 8d. to 60d., reduced to holding power per sq. in. of surface in wood, gave average results, in pounds, as follows: white pine, wire, 167; cut, 495. Yellow pine, wire, 318; cut, 662. White oak, wire, 940; cut, 1216. Chestnut, cut, 683. Laurel, wire, 651; cut, 1200. STRENGTH OF WROUGHT IRON BOLTS. 325 Experiments by F. W. Clay. (Eng'g News, Jan. 11, 1894.) w™^i f Tenacity of 6d nails > wooa - Plain. Barbed. Blued. Mean. White pine 106 94 135 111 Yellow pine 190 130 270 196 Basswood 78 132 219 143 White oak 226 300 555 360 Hemlock 141 201 319 220 STRENGTH OF WROUGHT IRON BOLTS. (Computed by A. F. Nagle.) Dia. Dia. No. of Thr. Root. V9, 13 0.400 9/16 12 0.454 5/8 11 0.507 3/4 10 0.620 7/8 9 0.731 1 8 0.337 H/8 7 0.940 U/4 7 1.065 13/8 6 1.160 11/2 6 1.284 15/8 51/2 1.389 13/ 4 5 1.491 17/8 5 1.616 2 41/2 1.712 21/ 4 41/2 1.962 21/9, 4 2.176 23/ 4 4 2.426 3 31/2 2.629 31/7 31/4 3.100 4 3 3.567 Area at Root. 0.126 0.162 0.202 0.302 0.420 0.550 0.694 0.893 1.057 1.295 1.515 1.746 2.051 2.302 3.023 3.719 4.620 5.428 7.548 9.963 Stress upon Bolt upon Basis of per Sq. In. 378 486 606 906 1,260 1,650 2,082 2,679 3,171 3,885 4,545 5,238 6,153 6,906 9,069 11,157 13,860 16,284 22,644 29,889 4,000 lb. 504 648 808 1,208 1,680 2,200 2,776 3,572 4,228 5,180 6,060 6,984 8,204 9,208 12,092 14,876 18,480 21,712 30,192 39,852 5,000 lb. 630 810 1,010 1,510 2,100 2,750 3,470 4,465 - 5,285 6,475 7,575 8,730 10,255 11,510 15,165 18,595 23,100 27,140 37,740 49,815 7,500 lb. 945 1,215 1,515 2,265 3,150 4,125 5,205 6,698 7,927 9,712 11,362 13,095 15,382 17,265 22,672 27,892 34,650 40,710 56,610 74,722 10,000 lb. 1,260 1,620 2,020 3,020 4,200 5,500 6,940 8,930 10,570 12,950 15,150 17,460 20,510 23,020 30,230 37,190 46,200 54,280 75,480 99,630 6,400 8,200 10,200 15,200 21,100 27,500 34,500 44,000 52,000 63,000 74,000 84,000 99,000 110,000 143,000 174,000 214,000 248,000 337,000 433,000 The U. S. or Sellers System of Screw Threads is used in the above table. The "Probable Breaking Load" is based upon wrought iron running from 51,000 lbs. per sq. in. for 1/2 inch diam. down to 43,500 lbs. for 4 in. diam. For soft steel bolts add 20% to this column. When it is known what load is to be put upon a bolt, and the judgment of the engineer has determined what stress is safe to put upon the iron, look down in the proper column of said stress until the required load is found. The area at the bottom of the thread will give the equivalent area of a flat bar to that of the bolt. Effect of Initial Strain in Bolts. — Suppose that bolts are used to connect two parts of a machine and that they are screwed up tightly before the effective load comes on the connected parts. Let Pi = the initial tension on a bolt due to screwing up, and Pi = the load after- wards added. The greatest load may vary but little from Pi or Pi, according as the former or the latter is greater, or it may approach the value Pi 4- Pi, depending upon the relative rigidity of the bolts and of the parts connected. Where rigid flanges are bolted together, metal to metal, it is probable that the extension of the bolts with any additional tension relieves the initial tension, and that the total tension is Pi or Pi, but in cases where elastic packing, as india rubber, is interposed, the extension of the bolts may very little affect the initial tension, and the total strain may be nearly Pi 4- Pi. Since the latter assumption is more unfavorable to the resistance of the bolt, this contingency should usually be provided for. (See Unwin, " Elements of Machine Design," for demonstration.) 326 STRENGTH OF MATERIALS. Forrest E. Cardullo (Machinery' 1 s Reference Series No. 22, 190S) states the effect of initial stress in bolts due to screwing them tight as follows: 1. When the bolt is more elastic than the material it compresses, the stress in the bolt is either the initial stress or the force applied, whichever is greater. 2. When the material compressed is more elastic than the bolt, the stress in the bolt is the sum of the initial stress and the force applied. Experiments on screwing up 1/2, 3 /4, 1 and 11/4 in. bolts showed that the stress produced is often sufficient to break a 1/2-in. bolt, and that the stress varies about as the square of the diameter. From these experiments Prof. Cardullo calculates what he calls the "working section" of a bolt as equal to its area at the root of the thread, less the area of a 1/2-in. bolt at the root of the thread times twice the diameter of the bolt, and gives the following table based on this rule. Working Strength of Bolts. U. S. Standard Threads. ^ "3 £ A j <- j \ „. ~o c3 "0 *o *o *5 03 "O rn m -^ 3 02 g ffl 73 W 03 W03 W 03 m 1 W-3 "o 8 g* ^*G 3 1=1 a ■Si CD'" 5 J Co Stem %^£ B £ » •2-g G Qg~ 3 P4 'oi'o > d 6 "o-S s Tensile Streng Joint in Net Se tion of Plate p square inch, pounds. biS5 £ 3/4 13/16 10 5 2 46,140 44,615 59.2 § * 5/8 1 H/16 101/2 4 25/ 8 44,260 44,635 57.2 § * 5/8 1 1-1/16 101/2 4 25/ 8 42,350 44,635 54.9 § * 3/4 U/8 13/16 11 .9 4 2.9 42,310 46,590 52.1 § * 3/4 U/8 13/16 11 .9 4 2.9 41,920 46,590 51.7 § * 3/8 3/4 13/16 101/2 6 13/4 61,270 53,330 59.5 t t 3/8 3/4 13/16 101/2 6 13/4 60,830 53,330 59.1 % t 1/9 15/16 1 10 5 2 47,530 57,215 40.2 X t 1/9 15/16 1 10 5 2 49,840 57,215 42.3 X t 3/8 H/16 3/4 10 5 2 62,770 53,330 71.7 § t 3/8 H/16 3/4 10 5 2 61,210 53,330 69.8 § t 1/9 15/16 1 10 5 2 68,920 57,215 57.1 § t 1/9 15/16 1 10 5 2 66,710 57,215 55.0 § t 5/8 1 H/16 91/2 4 23/g 62,180 52,445 63.4 § t 5/8 1 H/16 91/2 4 23/ 8 62,590 52,445 63.8 § t 3/4 U/8 13/16 10 4 21/2 54,650 51,545 54.0 § t 3/4 U/8 13/16 10 4 21/2 54,200 51,545 53.4 § t Steel. X Lap-joint. § Butt-joint. The efficiency of the joints is found by dividing the maximum tensile stress on the gross sectional area of plate by the tensile strength of the material. COMPRESSION TESTS OF 3 X 3 INCH WROUGHT-IRON BARS. Length, inches. Tested with Two Pin Ends, Pins U/2 in. Diana. Com- pressive Strength, lbs. per sq. in. Tested with Two Flat Ends. Com- pressive Strength, lbs. per sq. in. Tested with One Flat and One Pin End. Compressive Strength, lbs. per sq. in. (28,260 \ 3 1 ,990 (26,310 \ 26,640 ( 24,030 \ 25,380 ( 20,660 1 20,200 ( 16,520 X 17,840 ( 13,010 X 15,700 60 90 VoVs oooo (25,120 120 < 22,450 (21,870 338 STRENGTH OF MATERIALS, Tested Ends. with Two Pin Length of Bars Diameter Comp of Pins. per sq. : 7/ 8 inch 16 1 1/8 inches 17, 17/s " 21 .21/4 " ....: . Str., n., lbs. 250 740 400 210 COMPRESSION OF WROUGHT-IRON COLUMNS, BOX AND SOLID WEB. ALL TESTED WITH PIN ENDS. Columns made of 6-inch channel, solid web 6 " " " " 6 " " " " 8 " " " " 8 " " " " 8-inch channels, with 5/ig-in. continuous plates ." 5/i6-inch continuous plates and angles.. Width of plates, 12 in., 1 in. and 7.35 in 7/i6-inch continuous plates and angles.. Plates 1 2 in. wide 8-inch channels, latticed 8 " " " 8 " " " 8-inch channels, latticed, swelled sides . . 10-inch channels, latticed, swelled sides. 10 " " " io " •• 'I * 10-inch channels, latticed one side; con tinuous plate one side t 10-inch channels, latticed one side; con tinuous plate one side 10.0 15.0 20.0 20.0 26.8 13.3 20.0 26.8 13.4 20.0 26.8 16.8 25.0 16.7 25.0 25.0 25.0 9.83 f 9.977 9.762 16.281 16.141 19.417 16.163 20.954 7.628 7.621 7.673 7.624 7.517 7.702 1 1 .944 12.175 12.366 1 1 .932 17.622 17.721 432 592 755 1,290 1,645 1,940 1,765 2,242 679 924 1,255 684 921 1,280 1,470 1,926 1,549 1,962 1,848 1,827 30,220 21,050 16,220 22,540 17,570 25,290 28,020 25,770 33,910 34,120 29,870 33,530 33,390 30,770 33,740 32,440 31,130 32,740 26,190 17,270 * Pins in center of gravity of channel bars and continuous plate, 1.63 inches from center line of channel bars. t Pins placed in center of gravity of channel bars. TENSILE TEST OF SIX STEEL EYE-BARS. COMPARED WITH SMALL TEST INGOTS. The steel was made by the Cambria Iron Company, and the eye-bar heads made by Keystone Bridge Company by upsetting and hammering. All the bars were made from one ingot. Two test pieces, 3/ 4 _inch round, rolled from a test-ingot, gave elastic limit 48,040 and 42,210 pounds; tensile strength, 73,150 and 69,470 pounds, and elongation in 8 inches, 22.4 and 25.6 per cent respectively. The ingot from which the eye-bars were made was 14 inches square, rolled to billet, 7X6 inches! The eye-bars were rolled to 6 1/2 X 1 inch. Chemical tests gave carbon 0.27 to 0.30; manganese, 0.64 to 0.73; phosphorus, 0.074 to 0.09S. MISCELLANEOUS TESTS OF IRON AND STEEL. 339 Gauged Elastic Tensile Elongation Length, limit, lbs. strength per per cent, in inches. per sq. in. sq. in., lbs. Gauged Length. 160 37,4S0 67,800 15.8 160 36,650 64,000 6.96 160 71,560 8.6 200 37,600 68,720 12.3 200 35,810 65,850 12.0 200 33,230 64,410 16.4 200 37,640 6S,290 13.9 The average tensile strength of the 3/4-inch test pieces was 71,310 lbs., that of the eye-bars 67,230 lbs., a decrease of 5.7%. The average elastic limit of the test pieces was 45,150 lbs., that of the eye-bars 36,402 lbs., a decrease of 19.4%. The elastic limit of the test pieces was 63.3% of the ultimate strength, that of the eve-bars 54.2% of the ultimate strength. Tests of 11 full-sized eye bars, 15 X 1 1/4 to 2i/i 6 in., 20.5 to 21.4 ft. long between centers of pins, made bv the Phoenix Iron Co., are reported in Eng. News, Feb. 2, 1905. The average T.S. of the bars was 58,300 lbs. per sq. in., E.L., 32,800. The average T.S. of small specimens was 63,900, E.L., 37,000. The T.S. of the full-sized • bars averaged 8.8% and the E.L. 12.1% lower than the small specimens. EFFECT OF COLD-DRAWING ON STEEL. Three pieces cut from the same bar of hot-rolled steel: 1. Original bar, 2.03 in. diam., gauged length 30 in., tensile strength 55,400 lbs. per square in.; elongation 23.9%. 2. Diameter reduced in compression dies (one pass) .094in.; T. S. 70,420; el. 2.7% in 20 in. 3. " " " " " " " 0.222in.;T.S. 81,890; el. 0.075 % in 20 in. Compression test of cold-drawn bar (same as No. 3), length 4 in., diam. 1.808 in.: Compressive strength per sq. in., 75,000 lbs.; amount of com- pression 0.057 in.; set 0.04 in. Diameter increased by compression to 1.821 in. in the middle; to 1.813 in. at the ends. MISCELLANEOUS TESTS OF IRON AND STEEL. Tests of Cold-rolled and Cold-drawn Steel, made by the Cambria Iron Co. in 1897, gave the following results (averages of 12 tests of each) : E. L. T. S. El. in 8 in. Red. Before coid-rolling 35,390 59,980 28.3% 58.5% After cold-rolling 72,530 79,830 9.6% 34.9%, After cold-drawing 76,350 83,860 8.9% 34.2% The original bars were 2 in. and 7/ 8 in. diameter. The test pieces cut from the bars were 3/ 4 in. diam., IS in. long. The reduction in diameter from the hot-rolled to the cold-rolled or cold-drawn bar was 1/16 in. in each case. Cold Rolled Steel Shafting (Jones & Laughlins) m/i6in. diam. — Torsion tests of 12 samples gave apparent outside fiber stress, calculated from maximum twisting moment, 70,700 to 82,900 lbs. per sq. in.; fiber stress at elastic limit, 32,500 to 38,800 lbs. per sq. in.; shearing modulus of elasticity, 11,800,000 to 12,100,000; number of turns per foot before fracture, 1.60 to 2.06. — Tech. Quar., vol. xii, Sept., 1899. Torsion Tests on Cold Rolled Shafting. — {Tech. Quar. XIII, No. 3, 1900, p. 229.) 14 tests. Diameter about 1.69 in. Gauged length, 40 to 50 in. Outside fiber stress at elastic limit, 28,610 to 33,590 lbs. per sq. in.; apparent outside fiber stress at maximum load, 67,980 to 77,290. Shearing modulus of elasticity, 11,400,000 to 12,030,000 lbs. per sq. in. Turns per foot between jaws at fracture, 0.413 to 2.49. Torsion Tests on Refined Iron. — 13/ 4 in. diam. 14 tests. Gauged length, 40 ins. Outside fiber stress at elastic limit, 12,790 to 19,140 lbs. per sq. in.; apparent outside fiber stress at maximum load, 45,350 to 58,340. Shea?ing modulus of elasticity, 10,220,000 to 11,700,000. Turns per foot betwem jaws at fracture, 1.08 to 1.42. 340 STRENGTH OF MATERIALS. Tests of Steel Angles with Riveted End Connections. (F. P. McKibbin, Proc. A.S.T.M., 1907.) — The angles broke through the rivet holes in all cases. The strength developed ranged from 62.5 to 79.1% of the ultimate strength of the gross area, or from 73.9 to 92% of the calculated strength of the net section at the rivet holes. SHEARING STRENGTH. H. V. Loss in American Engineer and Railroad Journal, March and April, 1893, describes an extensive series of experiments on the shearing of iron and steel bars in shearing machines. Some of his results are: Depth of penetration at point of maximum resistance for soft steel bars is independent of the width, but varies with the thickness. If d = depth of penetration and t = thickness, d_= 0.3£ for a flat knife, d = 0.25t for a 4° bevel knife, and d = 0.16 Vjs f or an 8° bevel knife. The ultimate pressure per inch of width in flat steel bars is approxi- mately "0,000 lbs. X t. The energy consumed in foot-pounds per inch width of steel bars is, approximately: 1" thick, 1300 ft. -lbs.; IV2", 2500; 13/4", 3700; 1W, 4500; the energy increasing at a slower rate than the square of "the thickness. Iron angles require more energy than steel angles of the same size; steel breaks while iron has to be cut off. Few hot-rolled steel the, resistance per square inch for rectangular sections varies from 4400 lbs. to 20,500 lbs., depending partly upon its hardness and partly upon the size of its cross-area, which latter element indirectly but greatly indicates the temperature, as the smaller dimensions require a considerably longer time to reduce them down to size, which time again means loss of heat. It is not probable that the resistance in practice can be brought very much below the lowest figures here given — viz., 4400 lbs. per square inch — as a decrease of 1000 lbs. will henceforth mean a considerable increase in cross-section and temperature. Relation of Shearing to Tensile Strength of Different 31etals. E. G. Izod, in a paper presented to the Institution of Mechl. Engrs. {Am. Mac.h., Jan. 18, 1906), describes a series of tests on bars and plates of different metals. The specimens were firmly clamped on two steel plates with opposed shearing edges 4 ins. apart, and a shearing block, which was a sliding fit between these edges, was brought down upon the specimen, so as to cut it in double shear, by a testing machine. a b • a 6 c Cast iron. A 9.7 13.4 11.3 33.1 13.4 19.7 12.1 7.5 16.0 12.5 2.2 8.0 7.8 6.5 35.0 152 111 122 60 128 93 103 126 74 Rolled phosphor- 39.5 6.4 12.7 26.0 26.9 24.9 42.1 56.3 61.3 11,7 25.5 9.6 22.5 34.7 43.0 26.0 15.0 11.0 61 70 Cast aluminum- bronze Cast phosphor- Aluminum alloy Wrought t-iron bar. . Mild-steel,0.14 car- 59 75 78 Cast phosphor- Crucible steel, 0.12 C 0.48 C 74 68 0.71 C. . . 65 0.77 C 6? Yellow brass a. Tensile strength of the metal, gross tons per sq. in.; 6. elongation in 2 in.%; c. ratio shearing -r- tensile strength. The results seem to point to the fact that there is no common law connecting the ultimate shearing stress with the ultimate tensile stress, the ratio varying greatly with different materials. The test figures from crystalline materials, such as cast iron or those with very little or no elongation, seem to indicate that the ultimate shear stress exceeds the ultimate tensile stress by as much as 20 or 25%, while from those with a fairly high measure of ductility, the ultimate shear stress may be anything from to 50% less than the ultimate tensile stress. For shearing strength of rivets, see pages 407 and 412, STRENGTH OF IRON AND STEEL PIPE. 341 STRENGTH OF IRON AND STEEL PIPE. Tests of Strength and Threading of Wrought-Iron and Steel Pipe. T. N. Thomson, in Proc. Am. Soc. Heat and Vent. Engineers, vol. xii., p. 80, describes some experiments on welded wrought iron and steel pipes. Short rings of 6-in. pipe were pulled in the direction of a diameter so as to elongate the ring. Four wrought iron rings broke at 2400, 3000, 3100 and 4100 lbs. and four steel rings at 5300 (defective weld) 18,000, 29,000 and 35,000 lbs. Another series of 9 tests each were tested so as to show the tensile strength of the metal and of the weld. The average strength of the metal was, iron, 34,520, steel, 61,850 lbs. The strength of the weld in iron ranged from 49 to 84, averaging 71 per cent of the strength of the metal, and in steel from 50 to 93, averaging 72%. A large number of iron and steel pipes of different sizes were tested by- twisting, the force being applied at the end of a three-foot lever. The average pull on the steel pipes was: 1/2 in. pipe, 109 lbs.; 1 in., 172 lbs.; IV2 in., 300 lbs.; number of turns in 6 ft. length, respectively, 15, 8 and 51/2- Per cent failed in weld, 0, 13 and 13 respectively. For different lots of iron pipe the average pull was: 1/2 in., 68, 81 and 65 lbs.; 1 in., 154, 136, 107 lbs.; 1 1/2 in. 256, 250, 258 lbs. The number of turns in 6 feet for the nine lots were respectively, 41/2, 53/4, 21/2; 6 1/4, 31/2. 21/2; 41/2, 31/2, 21/4. The failures in the weld ranged from 33 to 100% in the different lots. The force required to thread ll/4-in. pipe with two forms of die was tested by pulling on a lever 21 ins. long. The results were as follows: Old form of die, iron pipe. . 83 to 87 lbs. pull, steel pipe 100 to 111 lbs. Improved die, iron pipe 58 to 62 lbs. pull, steel pipe, 60 to 65 lbs. Mr. Thomson gives the following table showing approximately the steady pull in pounds required at the end of a 16-in. lever to thread twist and split iron and steel pipe of small sizes: To Thread with Oiled Dies. To Twist Lbs. To Split Lbs. Safety Margin Lbs. New Rake Dies. New Com- mon Dies. Old Com- mon Dies. 1/2 in. steel 34 27 44 44 69 62 56 33 60 51 111 106 60 49 91 73 124 116 122 102 150 140 286 273 152 110 240 176 420 327 74 46 3/4 in. steel 112 81 1 in. steel 1 in. iron 259 173 The margin of safety is computed by adding 30% to the pull required to thread with the old dies and subtracting the sum from the pull re- quired to split the pipe. If the mechanic pulls on the dies beyond the limit, due to imperfect dies, or to a hard spot in the pipe, he will split the pipe. Old Boiler Tubes used as Columns. (Tech. Quar. XIII, No. 3, 1900, p. 225.) Thirteen tests were made of old 4-in. tubes taken from worn-out boilers. The lengths were from 6 to 8 ft., ratio l/r 53 to 71, and thickness of metal 0.13 to 0.18 in. It is not stated whether the tubes were iron or steel. The maximum load ranged from 34,600 to 50,000 lbs., and the maximum load per sq. in. from 17,100 to 27,500 lbs. Six new tubes also were tested, with maximum loads 55,600 to 64,800 lbs., and maximusa loads per sq. in. 31,600 to 38,100 lbs. The relation of the strength p^r sq. in. of the old tubes to the ratio l/r was very variable, being expressed approximately by the formula S = 41,000 — €00 l/r ± 5000. That of the new tubes is approximately S = 52,000 - 300 l/r ± 2000. 342 STRENGTH OF MATERIALS. HOLDING-POWER OF BOILER-TUBES EXPANDED INTO TUBE-SHEETS. Experiments by Chief Engineer W. H. Shock, U. S. N., on brass tubes, 21/2 inches diameter, expanded into plates 3/ 4 inch thick, gave results ranging from 5850 to 46,000 lbs. Out of 48 tests 5 gave figures under 10,000 lbs., 12 between 10,000 and 20,000 lbs., 18 between 20,000 and 30,000 lbs., 10 between 30,000 and 40,000 lbs., and 3 over 40,000 lbs. Experiments by Yarrow & Co., on steel tubes, 2 to 21/4 inches diameter, gave results similarly varying, ranging from 7900 to 41,715 lbs., the majority ranging from 20,000 to 30,000 lbs. In 15 experiments on 4 and 5 inch tubes the strain ranged from 20,720 to 68,040 lbs. Beading the tube does not necessarily give increased resistance, as some of the lower figures were obtained with beaded tubes. (See paper on Rules Governing the Construction of Steam Boilers, Trans. Engineering Con- ' gress, Section G, Chicago, 1893.) The Slipping Point of Rolled Boiler-Tube Joints. (O. P. Hood and G. L. Christensen, Trans. A. S. M. E., 1908). , When a tube has started from its original seat, the fit may be no longer continuous at all points and a leak may result, although the ultimate holding power of the tube may not be impaired. A small movement of the tube under stress is then the preliminary to a possible leak, and it is of interest to know at what stress this slipping begins. As results of a series of experiments with tube sheets of from 1/? in. to 1 in. in thickness and with straight and tapered tube seats, the authors found that the slipping point of a 3-in. 12-gage Shelby cold-drawn tube rolled into a straight, smooth machined hole in a 1-in. sheet occurs with a pull of about 7,000 lbs. The frictional resistance of such tubes is about 750 lbs. per sq. in. of tube-bearing area in sheets 5/ 8 in. and 1 in. thick. Various degrees of rolling do not greatly affect the point of initial slip, and for higher resistances to initial slip other resistance than friction must be depended upon. Cutting a 10-pitch square thread in the seat, about 0.01 in. deep will raise the slipping point to three or four times that in a smooth hole. In one test this thread was made 0.015 in. deep in a sheet 1 in. thick, giving an abutting area of about 1.4 sq. in., and a resistance to initial slip of 45,000 lbs. The elastic limit of the tube was reached at about 34,000 lbs. Where tubes give trouble from slipping and are required to carry an unusual load, the slipping point can be easily raised by serrating the tube seat by rolling with an ordinary flue expander, the rolls of which are grooved about 0.007 in. deep and 10 grooves to the inch. One tube thus serrated had its slipping point raised between three and four times its usual value. METHODS OF TESTING THE HARDNESS OF METALS. BrinelPs Method. J. A. Brinell, a Swedish engineer, in 1900 pub- lished a method for determining the relative hardness of steel which has come into somewhat extensive use. A hardened steel ball, 10 mm. (0.3937 in.), is forced with a pressure of 3000 kg. (6614 lbs.) into a flat surface on the sample to be tested, so as to make a slight spherical in- dentation, the diameter of which may be measured by a microscope or the depth by a micrometer. The hardness is defined as the quotient of the pressure by the area of the indentation. From the measurement the "hardness number" is calculated by one of the following /ormulse: H = K (r 4- Vr* - R*) -5- 2 n rR*, or H = K -f- 2 n rd. K = load, = 3000 kg., r = radius of ball, = 5 mm., R = radius and d = depth of indentation. The following table gives the hardness number corresponding to different values of R and d. STRENGTH OF GLASS. 343 R H R H R H d H d H d H 1.00 955 2.40 398 3.80 251 2.00 946 3.20 364 4.60 170 1.20 796 2.60 367 4.00 239 2.10 857 3.40 321 4.80 156 1.40 682 2.80 341 4.20 227 2.20 782 3.60 286 5.00 143 1.60 597 3.00 318 4.40 217 2.40 652 3.80 255 5.50 116 1.80 531 3.20 298 4.60 208 2.60 555 4.00 228 6.00 95 2.00 477 3.40 281 4.80 199 2.80 477 4.20 207 6.50 80 2.20 434 3.60 265 4.95 193 3.00 ' 418 4.40 187 6.95 68 The hardness of steel, as determined by the Brinell method, has a direct relation to the tensile strength, and is equal to the product of a coefficient, C, into the hardness number. Experiments made in Sweden with annealed steel showed that when the impression was made trans- versely to the rolling direction, with H below 175, C = 0.362; with H above 175, C = 0.344. When the impression was made in the rolling direction, with H below 175, C = 0.354; with H above 175, C = 0.324. The product, C X H, or the tensile strength, is expressed in kilograms per square millimeter. Electro-magnetic Method. — Several instruments have been de- vised for testing the hardness of steel by electrical methods. According to Prof. D. E. Hughes (Cass. Mag., Sept., 1908), the magnetic capacity of iron and steel is directly proportional to the softness, and the resist- ance to a feeble external magnetic force is directly as the hardness. The electric conductivity of steel decreases with the increase of hardness. (See Electric Conductivity of Steel, p. .) The Scleroscope. — This is the name of an instrument invented by A. F. Shore for determining the hardness of metals. It consists chiefly of a vertical glass tube in which slides freely a small cylinder of very hard steel, pointed on the lower end, called the hammer. This hammer is allowed to fall about 10 inches onto the sample to be tested, and the distance, it rebounds is taken as a measure of the hardness of the sample. A scale on the tube is divided into 140 equal parts, and the hardness is expressed as the number on the scale to which the hammer rebounds. Measured in this way the hardness of different substances is as follows: Glass, 130; porcelain, 120; hardest steel, 110; tool steel, 1% C, may be as low as 31; mild steel, 0.5 C, 26 to 30; gray castings, 39; wrought iron, 18; babbitt metal, 4 to 10; soft brass, 12; zinc, 8; copper, 6; lead, 2. (Cass. Mag., Sept., 1908.) STRENGTH OF GLASS. (Fairbairn's "Useful Information for Engineers," Second Series.) Best Common Extra Flint Green White Crown Glass. Mean specific gravity 3.078 Mean tensile strength, lbs. per sq. in., bars 2,413 do. thin plates 4,200 Mean crush'g strength, lbs. p. sq. in., cyl'drs 27,582 do. cubes 13,130 The bars in tensile tests were about 1/2 inch diameter. The crushing tests were made on cylinders about 3/ 4 inch diameter and from 1 to 2 inches high, and on cubes approximately 1 inch on a side. The mean transverse strength of glass, as calculated by Fairbairn from a mean tensile strength of 2560 lbs. and a mean compressive strength of 30,150 lbs. per sq. in., is, for a bar supported at the ends and loaded in the middle, w = 3140 bd 2 /l, in which w = breaking weight in lbs., b = breadth, d = depth, and I = length, in inches. Actual tests will prob- ably show wide variations in both directions from the mean calculated strength. Glass. Glass. 2.528 2,896 4,800 39,876 20,206 2.450 2,546 6,000 31,003 21,867 344 STRENGTH OF MATERIALS. STRENGTH OF ICE. Experiments at the University of Illinois in 1895 (The Technograph, vol. ix) gave 620 lbs. per sq. in. as the average crushing strength of cubes of manufactured ice tested at 23° F., and 906 lbs. for cubes tested at 14° F. Natural ice, at 12° F., tested with the direction of pressure parallel to the original water surface, gave a mean of 1070 lbs., and tested with the pressure perpendicular to this surface 1845 lbs. The range of varia- tion in strength of individual pieces is about 50% above and below the mean figures, the lowest and highest figures being respectively 318 and 2818 lbs. per sq. in. The tensile strength of 34 samples tested at 19 to 23° F. was from 102 to 256 lbs. per sq. in. STRENGTH OF COPPER AT HIGH TE31PERATURES. The British Admiralty conducted some experiments at Portsmouth Dockyard in 1877, on the effect of increase of temperature on the tensile strength of copper and various bronzes. The copper experimented upon was in rods 0.72 in. diameter. The following table shows some of the results: Temperature, Fahr. Tensile Strength in lbs. per sq. in. Temperature, Fahr. Tensile Strength in lbs. per sq. in. Atmospheric 100° 200° 23,115 23,366 22,110 300° 400° 500° 21,607 21,105 19,597 Up to a temperature of 400° F. the loss of strength was only about 10 per cent, and at 500° F. the loss was 16 per cent. The temperature of steam at 200 lbs. pressure is 382° F., so that according to these experi- ments the loss of strength at this point would not be a serious matter. Above a temperature of 500° the strength is seriously affected. STRENGTH OF TIMBER. Strength of Long-leaf Pine (Yellow Pine, Pinus Palustris) from Alabama (Bulletin No. 8, Forestry Div., Dept. of Agriculture, 1893. Tests by Prof. J. B. Johnson). The following is a condensed table of the range of results of mechani- cal tests of over 2000 specimens, from 26 trees from four different sites in Alabama; reduced to 15 per cent moisture: Specific gravity . , Transverse strength, 3WL h 2bh? do. do. at elast. limit Mod. of elast., thous. lbs. Relative elast. resilience, inch-pounds per cub. in. Crushing endwise, str. per sq. in.-lbs Crushing across grain, strength per sq. in., lbs. Tensile strength per sq. in Shearing strength (with grain) , mean per sq . in . Av'g of all Butt Butt Logs. Middle Logs. Top Logs. Logs. 0.449 to 1 .039 0.575 to 0.859 0.484 to 0.907 0.767 4,762 to 16,200 7,640 to 17,128 4,268 to 15,554 12,614 4,930 to 13,110 l,119to 3,117 5,540 to 11,790 1,136 to 2,982 2,553 to 11,950 842 to 2,697 9,460 1,926 0.23 to 4.69 1.34 to 4.21 0.09 to 4.65 2.98 4,781 to 9,850 5,030 to 9,300 4,587 to 9,100 7,452 675 to 2,094 656 to 1,445 584 to 1,766 1,598 8,600 to 31,890 6,330 to 29,500 4, 170 to 23,280 17,359 464 to 1,299 539 to 1,230 484 to 1,1 56 866 Some of the deductions from the tests were as follows: 1. With the exception of tensile strength a reduction of moisture is accompanied by an increase in strength, stiffness, and toughness. 2. Variation in strength goes generally hand-in-hand with specific gravity. ■ STRENGTH OF TIMBER. 345 3. In the first 20 or 30 feet in height the values remain constant; then occurs a decrease of strength which amounts at 70 feet to 20 to 40 per cent of that of the butt-log. 4. In shearing parallel with the grain and crushing across and par- allel with the grain, practically no difference was found. 5. Large beams appear 10 to 20 per cent weaker than small pieces. 6. Compression tests endwise seem to furnish the best average state- ment of the value of wood, and if one test only can be made, this is the safest, as was also recognized by Bauschinger. 7. Bled timber is in no respect inferior to unbled timber. The figures for crushing across the grain represent the load required to cause a compression of 15 per cent. The relative elastic resilience, in inch-pounds per cubic inch of the material, is obtained by measuring the area of the plotted strain-diagram of the transverse test from the origin to the point in the curve at which the rate of deflection is 50 per cent greater than the rate in the earlier part of the test where the dia- gram is a straight line. This point is arbitrarily chosen since there is no definite "elastic limit " in timber as there is in iron. The "strength at the elastic limit" is the strength taken at this same point. Timber is not perfectly elastic for any load if left on any great length of time. The long-leaf pine is found in all the Southern coast states from North Carolina to Texas. Prof. Johnson says it is probably the strongest timber in large sizes to be had in the United States. In small selected speci- mens, other species, as oak and hickory, may exceed it in strength and toughness. The other Southern yellow pines, viz., the Cuban, short- leaf and the loblolly pines are inferior to the long-leaf about in the ratios of their specific gravities; the long-leaf being the heaviest of all the pines. It averages (kiln-dried) 48 pounds per cubic foot, the Cuban 47, the short-leaf 40, and the loblolly 34 pounds. Strength of Spruce Timber. — The modulus of rupture of spruce is given as follows by different authors: Hatfield, 9900 lbs. per square inch; Rankine, 11,100; Laslett, 9045; Trautwine, 8100; Rodman, 6168. Trautwine advises for use to deduct one-third in the case of knotty and poor timber. Prof. Lanza, in 25 tests of large spruce beams, found a modulus of rupture from 2995 to 5666 lbs.; the average being 4613 lbs. These were average beams, ordered from dealers of good repute. Two beams of selected stock, seasoned four years, gave 7562 and 8748 lbs. The modulus of elasticity ranged from 897,000 to 1,588,000, averaging 1,294,000. Time tests show much smaller values for both modulus of rupture and modulus of elasticity. A beam tested to 5800 lbs. in a screw machine was left over night, and the resistance was found next morning to have dropped to about 3000, and it broke at 3500. Prof. Lanza remarks that while it was necessary to use larger factors of safety, when the moduli of rupture were determined from tests with smaller pieces, it will be sufficient for most timber constructions, except in factories, to use a factor of four. For breaking strains of beams, he states that it is better engineering to determine as the safe load of a timber beam the load that will not deflect it more than a certain fraction of its span, say about 1/300 to 1/400 of its length. Expansion of Timber Due to the Absorption of Water. (De Volson Wood, A. S. M. E., vol. x.) Pieces 36 X 5 in., of pine, oak, and chestnut, were dried thoroughly, and then immersed in water for 37 days. The mean per cent of elongation and lateral expansion were: Pine. Oak. Chestnut. Elongation, per cent 0.065 0.085 0.165 Lateral expansion, per cent ... . 2.6 3.5 3.65 Expansion of Wood by Heat. — Trautwine gives for the expansion, of white pine for 1 degree Fahr. 1 part in 440,530, or for 180 degrees 1 part in 2447, or about one-third of the expansion of iron. 346 STRENGTH OF MATERIALS. TESTS OF AMERICAN WOODS. (Watertown Arsenal Tests, 1883.) In all cases a large number of tests were made of each wood. Mini- mum and maximum results only are given. All of the test specimens had a sectional area of 1.575 X 1.575 inches. The transverse test speci- mens were 39.37 inches between supports, and the compressive test specimens were 12.60 inches long. Modulus of rupture calculated from 3 PI formula R = ~prj, ; P = load in pounds at the middle, I = length, in inches, b = breadth, d — depth: Name of Wood. Transverse Tests. Modulus of Rupture. Comp Para Grain, per squ Min. ression llel to pounds are inch. Min. Max. Max. Cucumber tree {Magnolia acuminata) . Yellow poplar white wood (Lirioden- 7,440 6,560 6,720 9,680 8,610 12,200 8,310 7,470 10,190 9,830 10,290 5,950 5,180 10,220 8,250 6,720 4,700 8,400 14,870 11,560 7,010 9,760 7,900 5,950 13,850 11,710 8,390 6,310 5,640 9,530 5,610 3,780 9,220 9,900 7,590 8,220 10,080 12,050 11,756 11,530 20,130 13,450 21,730 16,800 11,130 14,560 14,300 18,500 15,800 10,150 13,952 15,070 11,360 11,740 16,320 20,710 19,430 18,360 18,370 18,420 12,870 18,840 17,610 13,430 9,530 15,100 10,030 11,530 10,980 21,060 11,650 14,680 17,920 16,770 4,560 4,150 3,810 7,460 6,010 8,330 5,830 5,630 6,250 6,240 6,650 4,520 4,050 6,980 4,960 4,960 5,480 6,940 7,650 7,460 5,810 4,960 4,540 3,680 5,770 5,770 3,790 2,660 4,400 5,060 3,750 2,580 4,010 4,150 4,500 4,880 6,810 7,410 5,790 White wood, Basswood (Tilia Ameri- cana) Sugar-maple, Rock-maple (Acer sac- 6,480 9,940 Red maple (Acer rubrum) Locust (Robinia pseudacacia) Wild cherry (Primus serotina) Sweet gum (Liquidambar styraciflua) . Dogwood (Cornus florida) Sour gum, Pepperidgd(Nyssa sylvatica) Persimmon (Diospyros Virginiana) . . White ash (Fraxunis Americana) .... Sassafras (Sassafras officinale) 7,500 1 1 ,940 9,120 7,620 9,400 7,480 8,080 8,830 5,970 8,790 White elm (Ulmus Americana) Sycamore; Button wood (Platanus 8,040 7,340 Butternut; white walnut (Juglans 6,810 Black walnut (Juglans nigra) Shellbark hickory (Carya alba) 8,850 10,280 8,470 9,070 8,970 Black oak (Quercus tinctoria) Chestnut (Castanea vulgaris) 8,550 6,650 7,840 Canoe-birch, paper-birch (Betula pa- 8,590 Cottonwood (Popidus monilifera) .... White cedar ( Thuja occidentalis) Red cedar (Juniperus Virginiana) . . . Cypress (Saxodium Distichum) 6,510 5,810 7,040 7,140 5,600 4,680 10,600 5,300 Hemlock (Tsuga Canadensis) 7,420 9,800 Tamarack (Larix Americana) 10,700 THE STRENGTH OF BRICK, STONE, ETC. 347 Shearing Strength of American Woods, adapted for Pins or Tree-nails. J. C. Trautwine {Jour. Franklin Inst.). (Shearing across the grain.) per sq. in. per sq. in. Ash .6280 Hickory . 6045 Beech 5223 Hickory . 7285 Birch .5595 Maple . 6355 Cedar (white) 1372 Oak . 4425 1519 Oak (live) 8480 Cedar (Central American) . . . 3410 Pine (white) . 2480 Cherry 2945 Pine (Northern yellow) . 4340 Chestnut 1536 Pine (Southern yellow) . 5735 Dogwood 6510 Pine (very resinous yellow) . . . 5053 Ebony 7750 Poplar . 4418 Gum 5890 Spruce . 3255 Hemlock 2750 Walnut (black) . 4728 Locust 7176 Walnut (common) . 2830 Transverse Tests of Pine and Spruce Beams. {Tech. Quar. XIII, No. 3, 1900, p. 226.) — Tests of 37 hard pine beams, 4 to 10 ins. wide, 6 to 12 ins. deep, and 8 to 16 ft. length between supports, showed great varia- tions in strength. The modulus of rupture of different beams was as follows: 1, 2970; 4, 4000 to 5000; 1, 5510; 1, 6220; 9, 7000 to 8000; 8, 8000 to 9000; 4, 9000 to 10,000; 5, 10,000 to 11,000; 3, 11,000 to 12,000; 1, 13,600. Six tests of white pine beams gave moduli of rupture ranging from 1840 to 7810; and eighteen tests of spruce beams from 2750 to 7970 lbs. per sq. in. Drying of Wood. -- Circular 111, U. S. Forest Service, 1907. Sticks of Southern loblolly pine 11 to 13 inches diameter, 9 to 10 ft. long, were weighed every two weeks until seasoned, to find the weight of water evaporated. The loss, per cent of weight, was as follows: Weeks 2 4 6 8 10 12 14 16 Loss per cent of green wood 16 21 26 31 32 34 35 35 Preservation of Timber. — U. S. Forest Service, Circular 111, 1907, discusses preservative treatment of timber by different methods, namely, brush treatment with creosote and with carbolinium; open tank treat- ment with salt solution, zinc chloride solution; and cylinder treatment with zinc chloride solution and creosote. The increased life necessary to pay the cost of these several preserva- tive treatments is respectively: 6, 16, 7, 13, 41, 27, and 55%. The results of the experiments prove that it will pay mining companies to peel their timber, to season it for several months and to treat it with a good preservative. Loblolly and pitch pine have been most success- fully preserved by treatment with creosote in an open tank. Circular No. 151 of the Forest Service describes experiments on the best method of treating loblolly pine cross-arms of telegraph poles. The arms after being seasoned in air are placed in a closed air-tight cylinder, a vacuum is applied sufficient to draw the oil (creosote, dead oil of coal tar) from the storage tank into the treating cylinder. Sufficient pres- sure is then applied to force the oil into the heartwood portion of the timber, and continued until the desired amount of oil is absorbed, then a vacuum is maintained until the surplus oil is drawn from the sapwood. It is recommended that heartwood should finally contain about 6 lbs. of oil per cubic foot, and sapwood about 10 lbs. The preliminary bath of live steam, formerly used, has been found unnecessary. Much valu- able information concerning timber treatment and its benefits is con- tained in the several circulars on the subject issued by the Forest Service. THE STRENGTH OF BRICK, STONE, ETC. A great advance has recently (1895) been made in the manufacture of brick, in the direction of increasing their strength. Chas. P. Chase, in Engineering News, says: "Taking the tests as given in standard engi- neering books eight or ten years ago, we find in Trautwine the strength of brick given as 500 to 4200 lbs. per sq. in. Now, taking recent tests in 348 STRENGTH OF MATERIALS. experiments made at Watertown Arsenal, the strength ran from 5000 to 22,000 lbs. per sq. in. In the tests on Illinois paving-brick, by Prof. I. O. Baker, we find an average strength in hard paving brick of over 5000 lbs. per square inch. The average crushing strength of ten varie- ties of paving-brick much used in the West, I find to be 7150 lbs. to the square inch." A test, of brick made by the dry-clay process at Watertown Arsenal, according to Paving, showed an average compressive strength of 3972 lbs. per sq. in. In one instance it reached 4973 lbs. per sq. in. A test was made at the same place on a "fancy pressed brick." The first crack developed at a pressure of 305,000 lbs., and the brick crushed at 364,300 lbs., or 11,130 lbs. per sq. in. This indicates almost as great compressive strength as granite paving-blocks, which is from 12,000 to 20,000 lbs. per sq. in. The three following notes on bricks are from Trautwine's Engineer's Pocket-book: Strength of Brick. — 40 to 300 tons per sq. ft., 622 to 4668 lbs. per sq. in. A soft brick will crush under 450 to 600 lbs. per sq. in., or 30 to 40 tons per square foot, but a first-rate machine-pressed brick will stand 200 to 400 tons per sq. ft. (3112 to 6224 lbs. per sq. in.). Weight of Bricks. — Per cubic foot, best pressed brick, 150 lbs.; good pressed brick, 131 lbs.; common hard brick, 125 lbs.; good common brick, 118 lbs.; soft inferior brick, 100 lbs. Absorption of Water. — A brick will in a few minutes absorb 1/2 to 3/4 lb. of water, the last being 1/7 of the weight of a hand-molded one, or 1/3 of its bulk. Tests of Bricks, full size, on flat side. (Tests made at Watertown Arsenal in 1883.) — The bricks were tested between flat steel buttresses. .Compressed surfaces (the largest surface) ground approximately flat. The bricks were all about 2 to 2.1 inches thick, 7.5 to 8.1 inches long, and 3.5 to 3.76 inches wide. Crushing strength per square inch: One lot ranged from 11,056 to 16,734 lbs.; a second, 12,995 to 22,351; a third, 10,390 to 12,709. Other tests gave results from 5960 to 10,250 lbs. per sq. in. Tests of Brick. (Tech. Quar., 1900.) — Different brands of brick tested on the broad surfaces, and on edge, gave results as follows, lbs. per sq. in. (Tech. Quar. XII, No . 3, 1899.) 38 tests. No. Test. Aver- age. Maxi- mum. Mini- mum. Per cent Wai Absorbed. er On broad surface Bay State, light hard Same, tested on edge . . On broad surface Dover River, soft 71 67 38 36 36 36 36 16 16 7039 6241 5350 8070 2190 3600 5360 7940 6430 11,240 10,840 8630 10,940 3060 4950 8810 9770 10,230 3587 3325 3930 5850 1370 2080 3310 6570 3830 15.15 to 19.3av. 13.67 to 18.2 " 14.0 to 18.6 " 4.7 to 10.1 " !7.8 to 22.0 " 16.6 to 23.4 " 8.3 to 16.7 " 7.6 to 12.9 " 6.2 to 18.7 " 7.5 7.4 11 6 Dover River, hard 7 Central N. Y., soft 19.9 Central N. Y., me- dium burned Central N. Y., hard 18.6 12 5 Another lot,* hard 10 6 Same,* tested on edge 11.4 Brand not named. The per cent water absorbed in general seemed to have a relation to the strength, the greatest absorption corresponding to the lowest strength, and vice versa, but there were many exceptions to the rule. THE STRENGTH OF BRICK, STONE, ETC. 349 Strength of Common Red Brick. — Tests of 67 samples of Hudson River macnine-molded brick were made by I. H. Woolson, Eng. News. April 13, 1905. The crushing strength, in lbs. per sq. in., of 15 pale biick ranged from 1607 to 4546, average 3010; 44 medium, 2080 to 8944, av. 4080; 8 hard brick, 2396 to 6420, av. 4960. Five -Philadelphia pressed brick gave from 3524 to 9425, av. 6361. The absorption ranged from 8.7 to 21.4% by weight. The relation of absorption to strength varied greatly, but on the average there was an increase of absorption up to 3000 lbs. per sq. in. crushing strength, and beyond that a decrease. The Strongest Brick ever tested at the Watertown Arsenal was a paving brick from St. Louis, Mo., which showed a compressive strength of 3S,446 lbs. per sq. in. The absorption was 0.21% by weight and 0.5% by volume. The sample was set on end, and measured 2.45 X 3.06 ins. in cross section. — Eng. News, Mar. 14, 1907. Crushing Strength of Masonry Materials. (From Howe's "Re- taining-Wafls.") — tons per sq. ft. tons per sq. ft. Brick, best pressed . 40 to 300 Limestones and marbles 250 to 1000 Chalk 20 to 30 Sandstone 150 to 550 Granite 300 to 1200 Soapstone 400 to 800 Strength of Granite. — The crushing strength of granite is commonly rated at 12,000 to 15,000 lbs. per sq. in. when tested in two-inch cubes, and only the hardest and toughest of the commonly used varieties reach a strength above 20,000 lbs. Samples of granite from a quarry on the Connecticut River, tested at the Watertown Arsenal, have shown a strength of 35,965 lbs. per sq. in. (Engineering News, Jan. 12, 1893). Ordinary granite ranges from 20,000 to 30,000 lbs. compressive strength per sq. in. A granite from Asheville, N.C., tested at the Watertown Arsenal, gave 51,900 lbs. — Eng. News, Mar. 14, 1907. Strength of Avondale, Pa., Limestone. (Engineering Nei»*, Feb. 9, 1893.) — Crushing strength of 2-in. cubes: light stone 12,112, gray stone 18,040, lbs. per sq. in. Transverse test of lintels, tool-dressed, 42 in. between knife-edge bear- ings, load with knife-edge brought upon the middle between bearings: Gray stone, section 6 in. wide X 10 in. high, broke under a load of 20,950 lbs. Modulus of rupture 2,200 " Light stone, section SV4 in. wide X10 in. high, broke under. . . 14,720 " Modulus of rupture 1,170 " Absorption. — Gray stone 0.051 of 1 % Light stone 0.052 of 1% Tests of Sand-lime Brick. (I. H. Woolson, Eng. News, June 14, 1906). — Eight varieties of brick in lots of 300 to 800 were received from different manufacturers. They were tested for transverse strength, on supports 7 in. apart, loaded in the middle: and half bricks were tested by compression, sheets of heavy fibrous paper being inserted between the specimen and the plates of the testing machine to insure an even bearing. Tests were made on the brick as received, and on other samples after drying at about 150° F. to constant weight, requiring from four to six days. The moisture in two bricks of each series was determined, and found to range from 1 to 10%, average 5.9%. The figures of results given below are the averages of 10 tests in each case. Other bricks of each lot were tested for absorption by being immersed 1/2 in. in water for 48 hours, for resistance to 20 repeated freezings and thawings, and for resistance to fire by heating them in a fire testing room, the bricks being built in as 8-in. walls, to 1700° F. and maintaining that temperature three hours, then cooling them with a li/8-in. stream of cold water from a hydrant. Transverse and compressive tests were made after these treatments. The results given below are averages of five tests, except in the case of the bricks tested after firing, in which two samples are averaged. Effect of the Fire Test. — Several large cracks developed in both the sand-lime and the clay brick walls during the test. These were no worse in one wall than in the other. With the exception of surface deterioration the walls were solid and in good condition. After they 350 STRENGTH OF MATERIALS. were cooled the inside course of each wall was cut through and specimens of each series secured for examination and test. It was difficult to secure whole bricks, owing to the extreme brittleness. In general the bricks were affected by fire about half way through. They were all brittle and many of them tender when removed from the wall. With the sand-lime brick, if a brick broke the remainder had to be chiseled out like concrete, whereas a clay brick under like conditions would chip out easily. The clay brick were so brittle and full of cracks that the wall could be broken down without trouble. The sa'nd-lime bricks adhered to the mortar better, were cracked less, and were not so brittle. Designation of Brick. A 272 B C D E F G Modulus of ) Rupture J As received 424 377 262 190 301 365 Dried 320 505 406 334 197 570 494 Increase, % 15.0 16.0 7.1 21.5 3.5 47.2 26.2 Wet 248 349 345 241 243 250 485 " After fire 17 57 20 32 •24 27 37 Compressive ) As received 1875 2300 2871 1923 1610 2460 2669 Strength, | Dried 2604 2772 3240 2476 1870 3273 3190 lbs. per sq. in. ) Increase, % 30.2 17.1 20.7 22.3 13.5 24.8 16.3 Wet 1611 2174 2097 1923 1108 2063 2183 After freez- ing 1596 1619 2265 1174 1167 1851 1739 After fire 1807 2814 2573 2069 1089 2051 4885 % of lime in brick b 10 5 41/* 41/7 5 8 Pressure for hardening, lbs.. . . 120 135 150 125 120 150 125 Hours in hardening, lbs 10 8 7 10 10 7 10 Transverse Strength of Flagging. (N. J. Steel & Iron Co.'s Book.) Experiments made by R. G. Hatfield and Others. 6 = width of the stone in inches; d = its thickness in inches; I — dis- tance between bearings in inches. The breaking loads in tons of 2000 lbs., for a weight placed at the center of the space, will be as follows: bd 2 I Bluestone flagging 0.744 Quincy granite 0.624 Little Falls freestone 0.576 Belleville, N. J., freestone. . 0.480 Granite (another quarry). . . 0.432 Connecticut freestone 0.312 X bd 2 I X Dorchester freestone 0.264 Aubigny freestone 0.216 Caen freestone 0.144 Glass 1.000 Slate 1.2 to 2.7 Thus a block of Quincy granite 80 inches wide and 6 inches thick, resting on beams 36 inches in the clear, would be broken by a load resting 80 X 36 midway between the beams = — — — X 0.624 »= 49.92 tons, oo STRENGTH OF LIME AND CEMENT MORTAR. {Engineering, October 2, 1891.) Tests made at the University of Illinois on the effects of adding cement to lime mortar. In all the tests a good quality of ordinary fat lime was used, slaked for two days in an earthenware jar, adding two parts by weight of water to one of lime, the loss by evaporation being made up VARIOUS MATERIALS. 351 by fresh additions of water. The cements used were a German Port- land, Black Diamond (Louisville), and Rosendale. As regards fineness of grinding, 85 per cent of the Portland passed through a No. 100 sieve, as did 72 per cent of the Rosendale. A fairly sharp sand, thoroughly washed and dried, passing through a No. 18 sieve and caught on a No. 30, was used. The mortar in all cases consisted of two volumes of sand to one of lime paste. The following results were obtained on adding various percentages of cement to the mortar: Tensile Strength, pounds per square inch. Age { 4 7 14 21 28 50 84 Days. Days. Days. Days. Days. Days. Days. 4 5 8 81/2 10 91/2 13 12 18 17 21 17 26 20 per cent Rosendale 18 20 " " Portland. 5 81/2 14 20 25 24 26 30 " " Rosendale 7 11 13 181/ 2 21 221/2 23 30 " " Portland. 8 16 18 22 25 28 27 40 " " Rosendale 10 12 I6I/2 211/2 221/9 24 36 40 " " Portland. 27 39 38 43 47 59 57 60 " " Rosendale 9 13 20 16 22 221/2 23 60 " " Portland. 45 58 55 68 67 102 78 80 " " Rosendale 12 I8I/2 221/2 27 29 3H/2 33 80 " " Portland. 87 91 103 124 94 210 145 100 " " Rosendale 18 23 26 31 34 46 48 100 " " Portland. 90 120 146 152 181 205 202 Tests of Portland Cement. (Tech, Quar. XIII. No. 3, 1900, p. 236.) IDay. 2 Days. 14 Days 1 Mo. 2Mos. 6 Mos. 1 Year. Neat cement: Tension, lbs. per sq. in... 268-312 ( 8650 { to ( 10,250 56-75 ( 1200 \ to ( 1585 454-532 13,080 to 14,860 79-92 1750 to 1885 780-820 23,640 to 34,820 185-211 3780 to 4420 915-920 211-230 950-1100 34,000 to 38,500 217-240 7850 to 8250 1036-1190 996-1248 36,150 to 50,000 Compression, lbs. per sq. in 3 sand, 1 cem. Tens 300-382 280-383 8000 3 sand, 1 cem. to Comp. 10,000 MODULI OF ELASTICITY OF VARIOUS MATERIALS. The modulus of elasticity determined from a tensile test of a bar of any material is the quotient obtained by dividing the tensile stress in pounds f)er square inch at any point of the test by the elongation per inch of ength produced by that stress; or if P = pounds of stress applied, K = the sectional area, I = length of the portion of the bar in which the measurement is made, and A. = the elongation in that length, the modu- lus of elasticity E = — ■*• - = — • The modulus is generally measured A ( /1A within the elastic limit only, in materials that have a well-defined elastic limit, such as iron and steel, and when not otherwise stated the modulus is understood to be the modulus within the elastic limit. Within this limit, for such materials the modulus is practically constant for any given bar, the elongation being directly proportional to the stress. In 352 STRENGTH OF MATERIALS. other materials, such as cast iron, which have no well-defined elastic limit, the elongations from the beginning of a test increase in a greater ratio than the stresses, and the modulus is therefore at its maximum near the beginning of the test, and continually decreases. The moduli of elasticity of various materials have already been given above in treating of these materials, but the following table gives some additional values selected from different sources: Brass, cast ' 9,170,000 Brass wire 14,230,000 Copper 15,000,000 to 18,000,000 Lead 1,000,000 Tin, cast 4,600,000 Iron, cast 12,000,000 to 27,000,000 (?) Iron, wrought 22,000,000 to 29,000,000 (?) Steel 28,000,000 to 32,000,000 (see below) Marble 25,000,000 Slate 14,500,000 Glass 8,000,000 Ash 1,600,000 Beech 1,300,000 Birch 1,250,000 to 1,500,000 Fir 869,000 to 2,191,000 Oak 974,000 to 2,283,000 Teak 2,414,000 Walnut 306,000 Pine, long-leaf (butt-logs) . 1,119,000 to 3,117,000 Avge. 1,926,000 The maximum figures given by some earlv writers for iron and steel, viz., 40,000,000 and 42,000,000, are undoubtedly erroneous. The modulus of elasticity of steel (within the elastic limit) is remarkably constant, notwithstanding great variations in chemical analysis, temper, etc. It rarely is found below 29,000,000 or above 31,000,000. It is generally taken at 30,000,000 in engineering calculations. Prof. J. B. Johnson, in his report on Long-leaf Pine, 1893, says: "The modulus of elasticity is the most constant and reliable property of all engineering materials. The wide range of value of the modulus of elasticity of the various metals found in public records must be explained by erroneous methods of testing." In a tensile test of cast iron by the author (Van Nostrand's Science Series, No. 41, page 45), in which the ultimate strength was 23,285 lbs. per sq. in., the measurements of elongation were made to 0.0001 inch, and the modulus of elasticity was found to decrease from the beginning of the test, as follows: At 1000 lbs. per sq. in., 25,000,000: at 2000 lbs., 16,666,000; at 4000 lbs., 15,384,000; at 6000 lbs., 13,636,000; at 8000 lbs., 12,500,000; at 12,000 lbs., 11,250,000; at 15,000 lbs., 10,000,000; at 20,000 lbs., 8,000 000; at 23,000 lbs., 6,140,000. FACTORS OF SAFETY. A factor of safety is the ratio in which the load that is just sufficient to overcome instantly the strength of a piece of material is greater than the greatest safe ordinary working load. (Rankine.) Rankine gives the following "examples of the values of those factors which occur in machines": Dead Load, Live Load, Live Load, Greatest. Mean. Iron and steel 3 6 from 6 to 40 Timber 4 to 5 Masonry 4 The great factor of safety, 40, is for shafts in millwork which transmit very variable efforts. FACTORS OF SAFETY. 353 Unwin gives the following " factors of safety which have been adopted in certain cases for different materials." They "include an allowance for ordinary contingencies." , Live Load. > Dead In Temporary In Permanent In Structures Load. Structures. Structures, subj. to Shocks. Wrought iron and steel 3 4 4 to 5 10 Cast iron 3 4 5 10 Timber 4 10 Brickwork .... 6 .... Masonry 20 20 to 30 Unwin says that "these numbers fairly represent practice based on experience in many actual cases, but they are not very trustworthy." Prof. Wood in his "Resistance of Materials" says: "In regard to the margin that should be left for safety, much depends upon the character of the loading. If the load is simply a dead weight, the margin may be comparatively small; but if the structure is to be subjected to percus- sive forces or shocks, the margin should be comparatively large on account of the indeterminate effect produced by the force. In machines which are subjected to a constant jar while in use, it is very difficult to deter- mine the proper margin which is consistent with economy and safety. Indeed, in such cases, economy as well as safety generally consists in making them excessively strong, as a single breakage may cost much more than the extra material necessary to fully insure safety." For discussion of the resistance of materials to repeated stresses and shocks, see pages 261 to 264. Instead of using factors of safety, it is becoming customary in designing to fix a certain number of pounds per square inch as the maximum stress which will be allowed on a piece. Thus, in designing a boiler, instead of naming a factor of safety of 6 for the plates and 10 for the stay-bolts, the ultimate tensile strength of the steel being from 50,000 to 60,000 lbs. per sq. in., an allowable working stress of 10,000 lbs. per sq. in. on the plates and 6000 lbs. per sq. in. on the stay-bolts may be specified instead. So also in the use of formulae for columns (see page 271) the dimensions of a column are calculated after assuming a maximum allowable compressive stress per square inch on the concave side of the column. The factors for masonry under dead load as given by Rankine and by Unwin, viz., 4 and 20, show a remarkable difference, which may possibly be explained as follows: If the actual crushing strength of a pier of masonry is known from direct experiment, then a factor of safety of 4 is sufficient for a pier of the same size and quality under a steady load ; but if the crushing strength is merely assumed from figures given by the authorities (such as the crushing strength of pressed brick, quoted above from Howe's Retaining Walls, 40 to 300 tons per square foot, average 170 tons), then a factor of safety of 20 may be none too great. In this case the factor of safety is really a "factor of ignorance." The selection of the proper factor of safety or the proper maximum unit stress for any given case is a matter to be largely determined by the judgment of the engineer and by experience. No definite rules can be given. The customary or advisable factors in many particular cases will be found where these cases are considered throughout this book. In general the following circumstances are to be taken into account in the selection of a factor: 1. When the ultimate strength of the material is known within narrow limits, as in the case of structural steel when tests of samples have been made, when the load is entirely a steady one of a known amount, and there is no reason to fear the deterioration of the metal by corrosion, the lowest factor that should be adopted is 3. 2. When the circumstances of 1 are modified by a portion of the load being variable, as in floors of warehouses, the factor should be not less than 4. 3. When the whole load, or nearly the whole, is apt to be alternately put on and taken off, as in suspension rods of floors of bridges, the factor should be 5 or 6. 4. When the stresses are reversed in direction from tension to com- pression, as in some bridge diagonals and parts of machines, the factor should be not less than 6. 351 STRENGTH OF MATERIALS. 5. When the piece is subjected to repeated shocks, the factor should be not less than 10. 6. When the piece is subject to deterioration from corrosion the section should be sufficiently increased to allow for a definite amount of corrosion before the piece be so far weakened by it as to require removal. 7. When the strength of the material, or the amount of the load, or both are uncertain, the factor should be increased by an allowance suffi- cient to cover the amount of the uncertainty. 8. When the strains are of a complex character and of uncertain amount, such as those in the crank-shaft of a reversing engine, a very high factor is necessary, possibly even as high as 40, the figure given by Rankine for shafts in millwork. Formulas for Factor of Safety. — (F. E. Cardullo, Ma^h'y, Jan,. 1906.) The apparent factor of safety is the product of four factors, or, F = a X b X c X d. a is the ratio of the ultimate strength of the material to its elastic limit, rot the yield point, but the true elastic limit within which the material is, in so far as we can discover, perfectly elastic, and takes no permanent set. Two reasons for keeping the working stress within this limit are: (1) that the material will rupture if strained repeatedly beyond this limit; and (2) that the form and dimensions of the piece would be destroyed under the same circumstances. 'the second factor, 6, is one depending upon the character of the stress produced within the material. The experiments of Wohler proved that the repeated application of a stress less than the ultimate strength of a material would rupture it. Prof. J. B. Johnson's formula for the relation between the ultimate strength and the "carrying strength" under con- ditions of variable loads is as follows: / = U + (2 - Vi/P), where / is the "carrying strength" when the load varies repeatedly between a maximum value, p, and a minimum value, pi, and U is the ultimate strength of the material. The quantities p and pi have plus signs when they represent loads producing tension, and minus signs when they represent loads producing compression. If the load is variable the factor b must then have a value, b = U/f = 2 - pi/p. Taking a load varying between zero and a maximum, pi/p = 0, and 6 = 2— pi/p = 2. Taking a load that produces alternately a tension and a compression equal in amount, p' = — p and pi/p = — 1, and 6 = 2— pi/p = 2 — (— 1) = 3. The third factor, c, depends upon the manner in which the load is applied to the piece. When the load is suddenly applied c = 2. When not all of the load is applied suddenly, the factor 2 is reduced accordingly. If a certain fraction of the load, n/m, is suddenly applied, the factor is 1 + n/m. The last factor, d, we may call the "factor of ignorance." All the other factors have provided against known contingencies; this provides against the unknown. It commonly varies in value between IV2 and 3, although occasionally it becomes as great as 10. It provides against excessive or accidental overload, unexpectedly severe service, unreliable or imperfect materials, and all unforeseen contingencies of manufacture or operation. When we know that the load will not be likely to be increased, that the material is reliable, that failure will not result dis- astrously, or even that the piece for some reason must be small or light, this factor will be reduced to its lowest limit, 1 1/2. When life or property would be endangered by the failure of the piece, this factor must be made larger. Thus, while it is IV2 to 2 in most ordinary steel constructions, it is rarely less than 2 1/2 for steel in a boiler. The reliability of the material in a great measure determines the value of this factor. For instance, in all cases where it would be 1 1/2 for mild steel, it is made 2 for cast iron. It will be larger for those materials subject to internal strains, for instance for complicated castings, heavy THE MECHANICAL PROPERTIES OF CORK. 355 forgings, hardened steel, and the like, also for materials subject to hidden detects, such as internal haws in lorgings, spongy places in castings, etc. It will be smaller tor ductile and larger tor brittle materials. It will be smaller as we are sure that the piece lias received uniform treatment, and as the tests we have give more uniform results and more accurate : ndi- cations of the real strength and quality of the pjece itself. In fixing the factor d, the designer must depend on his judgment, guided by the general rules laid down. Table of Factors of Safety. The following table may assist in a proper choice of the factor of safety It shows the value of the four factors for various materials and conditions of service. Class of Service or Materials. r ~~a~ h^°c d~~^ F Boilers 2 1 1 21/4-3 4 1/ 2 - 6 Piston and connecting rods for double- acting engines 1 1/ 3 -2 3 2 1 1/ 2 13 1/2-I8 Piston and connecting rod for single-acting engines 1 1/2-2 2 2 1 1/ 2 9 -12 Shaft carrying bandwheel, flv-wheel, or 'armature 1 1/>-2 3 I 1 l/ 2 63/ 4 - 9 Lathe spindles 2 2 2 1 1/ 2 12 Mill shafting. 2 3 22 24 Steel work in buildings 2 I 1 2 4 Steel work in bridges 2 1 I 21/ 2 5 Steel work for small work 2 1 2 1 1/ 2 6 Cast iron wheel rims 2 1 110 20 Steel wheel rims i 2 1 I 4 8 Materials. Minimum Values. Cast iron and other castings , 2 1 12 4 Wrought iron or mild steel. 2 1 1 1 1/ 2 3 Oil tempered or nickel steel 1 1/2 1 I I V2 2 1/4 Hardened steel 1 1/2 1 1 2 3 Bronze and brass, rolled or forged 2 1 1 1 1/2 3 THE MECHANICAL PROPERTIES OF CORK. Cork possesses qualities which distinguish it from all other solid or liquid bodies, namely, its power of altering its volume in a very marked degree in consequence of change of pressure. It consists, practically, of an aggregation of minute air-vessels, having thin, water-tight, and very strong walls, and hence, if compressed, the resistance to compression rises in a manner more like the resistance of gases than the resistance of an elastic solid such as a spring. In a spring the pressure increases in proportion to the distance to which the spring is compressed, but with gases the pressure increases in a much more rapid manner; that is, in- versely as the volume which the gas is made to occupy. But from the permeability of cork to air, it is evident that, if subjected to pressure in one direction only, it will gradually part with its occluded air by effusion, that is, by its passage through the porous walls of the cells in which it is contained. The gaseous part of cork constitutes 53% of its bulk. Its elasticity has not only a very considerable range, but it is very persistent. Thus in the better kind of corks used in bottling the corks expand the instant they escape from the bottles. This expansion may amount to an increase of volume of 75%, even after the corks have been kept in a state of compression in the bottles for ten years. If the cork be steeped in hot water, the volume continues to increase till it attains nearly three times that which it occupied in the neck of the bottle. When cork is subjected to pressure a certain amount of permanent deformation or "permanent set" takes place very quickly. This prop- erty is common to all solid elastic substances when strained beyond their elastic limits, but with cork the limits are comparatively low. Besides the permanent set, there is a certain amount of sluggish elasticity — that is, cork on being released from pressure springs back a certain amount at once, but the complete recovery takes an appreciable time. 356 STRENGTH OF MATERIALS. Cork which had been compressed and released in water many thousand times had not changed its molecular structure in the least, and had con- tinued perfectly serviceable. Cork which has been kept under a pressure of three atmospheres for many weeks appears to have shrunk to from 80% to 85% of its original volume. — Van Nostrand's Eng'g Mag., 1886, xxxv. 307. VULCANIZED INDIA-RUBBER. The specific gravity of a rubber compound, or the number of cubic inches to the pound, is generally taken by buyers as a correct index of the value, though in reality such is often very far from being the case. In the rubber works the qualities of the rubber made vary from floating, the best quality, to densities corresponding to 11 or 12 cu. in. to the pound, the latter densities being in demand by consumers with whom price appears to be the main consideration. Such densities as these can only be obtained by utilizing to the utmost the quality that rubber exhibits of taking up a large bulk of added matters. — Eng'g, 1897. Lieutenant L. Vladomiroff, a Russian naval officer, has recently carried out a series of tests at the St. Petersburg Technical Institute with view ■ to establishing rules for estimating the quality of vulcanized india- rubber. The folio wng, in brief, are the conclusions arrived at, recourse being had to physical properties, since chemical analysis did not give any reliable result: 1. India-rubber should not give the least sign of superficial cracking when bent to an angle of 180 degrees after five hours of exposure in a closed air-bath to a temperature of 125° C. The test-pieces- should be 2.4 inches thick. 2. Rubber that does not contain more than half its weight of metallic oxides should stretch to five times its length without breaking. 3. Rubber free from all foreign matter, except the sulphur used in vulcanizing it, should stretch to at least seven times its length without rupture. 4. The extension measured immedi- ately after rupture should not exceed 12% of the original length, with given dimensions. 5. Suppleness may be determined by measuring the percentage of ash formed in incineration. This may form the basis for deciding between different grades of rubber for certain purposes. 6. Vul- canized rubber should not harden under cold. These rules have been adopted for the Russian navy. — Iron Age, June 15, 1893. Singular Action of India Rubber under Tension. — R. H. Thurston, Am. Mach., Mar. 17, 1898, gives a diagram showing the stretch at dif- ferent loads of a piece of partially vulcanized rubber. The results trans- lated into figures are: Load, lbs 30 50 80 120 150 200 320 430 Stretch per in. of length, in 0.5 1. 2.2 4 5 6 7 7.5 Stretch per 10 lbs. in- crease of load 0.17 0.25 0.4 0.45 0.33 0.20 0.08 0.04 Up to about 30% of the breaking load the rubber behaves like a soft metal in showing an increasing rate of stretch with increase of load, then the rate of stretch becomes constant for a while and later decreases steadily until before rupture it is less than one-tenth of the maximum. Even when stretched almost to rupture it restores itself very nearly to its original dimensions on removing the load, and gradually recovers a part of the loss of form at that instant observable. So far as known, no other substance shows this curious relation of stretch to load. Rubber Goods Analysis. Randolph Boiling. {Iron Age, Jan. 28, 1909.) The loading of rubber goods used in manufacturing establishments with zinc oxide, lead sulphate, calcium sulphate, etc., and the employ- ment of the so-called "rubber substitutes" mixed with good rubber call for close inspection of the works chemist in order to determine the value of the samples and materials received. The following method of analysis is recommended: Thin strips of the rubber must be cut into small bits about the pize of No. 7 shot. A half gram is heated in a 200 c.c. flask with red fuming nitric acid on the hot plate until all organic matter has been decomposed, and the total sulphur is determined by precipitation as barium sulphate. The difference between the total and combined sulphur gives the per cent that has been used for vulcanization. Free sulphur indicates either that improper methods were used in vulcanizing or that an excessive ALUMINUM — ITS PROPERTIES AND USES. 357 per cent of substitutes was employed. Following is a scheme for the analysis of india-rubber articles: 1. Extraction with acetone: A. Solution: Resinous constituents of india-rubber, fatty oils, mineral oils, resin oils, solid hydrocarbons, resins free sulphur. B. Residue. , 2. Extraction with pyridine: C. Extract: Tar, pitch, bituminous bodies, sulphur in above. D. Residue. 3. Extraction with alcoholic potash: E. Extract: Chlorosulphide sub- stitutes, sulphide substitutes, oxidized (blown) oils, sulphur in substitutes, chlorine in substitutes. F. Residue. 4. Extraction with nitro-naphthalene: G. Extract: India-rubber, sul- phur in india-rubber, chlorine in india-rubber, the total of the above three estimated by loss. H. Residue. 5. Extraction with boiling water: I. Extract: Starch (farina), dextrine. K. Residue: Mineral matter, free carbon, fibrous materials, sulphur in inorganic compounds. 6. Separate estimations: Total sulphur, chlorine in rubber. NICKEL. Properties of Nickel.— (F. L. Sperry, Tran. A. I.M. E., 1895.) Nickel has similar physical properties to those of iron and copper. It is less malle- able and ductile than iron, and less malleable and more ductile than copper. It alloys with these metals in all proportions. It has nearly the same specific gravity as copper, and is slightly heavier than iron. It melts at a temperature of about 2900° to 3200° F. A small percentage of carbon in metallic nickel lowers its melting-point perceptibly. Nickel is harder than either iron or copper; is magnetic, but will not take a temper. It has a grayish-white color, takes a fine polish, and may be rolled easily into thin plates or drawn into wire. It is unappreciably affected by atmospheric action, or by salt water. Commercial nickel is from 98 to 99 per cent pure. The impurities are iron, copper, silicon, sulphur, arsenic, carbon, and (in some nickel) a kernel of unreduced oxide. It is not difficult to cast, and acts like some iron in being cold- short. Cast bars are likely to be porous or spongy, but, after hammer- ing or rolling, are compact and tough. The average results of several tests are as follows: Castings, tensile strength, 85,000 lbs. per sq. in., elongation, 12%; wrought nickel, T. S., 96,000, El., 14%; wrought nickel, annealed, T. S., 95,000, El., 23%; hard rolled, T. S., 78,000, El., 10%. (See also page 473.) Nickel readily takes up carbon, and the porous nature of the metal is undoubtedly due to occluded gases. According to Dr. Wedding, nickel may take up as much as 9% of carbon, which may exist either as amor- phous or as graphitic carbon. Dr. Fleitmann, of Germany, discovered that a small quantity of pure magnesium would free nickel from occluded gases and give a metal capable of being drawn or rolled perfectly free from blow-holes, to such an extent that the metal may be rolled into thin sheets 3 feet in width. Aluminum or manganese may be used equally as well as a purifying agent; but either, if used in excess, serves to make the nickel very much harder. Nickel will alloy with most of the useful metals, and generally adds the qualities of hardness, toughness, and ductility. ALUMINUM — ITS PROPERTIES AND USES. (By Alfred E. Hunt, Pres't of the Pittsburgh Reduction Co.) The specific gravity of pure aluminum in a cast state is 2.58; in rolled bars Of large section it is 2.6; in very thin sheets subjected to high com- pression under chilled rolls, it is as much as 2.7. Taking the weight of a given bulk of cast aluminum as 1, wrought iron is 2.90 times heavier; struc- tural steel, 2.95 times; copper, 3.60; ordinary high brass, 3.45. Most wood suitable for use in structures has about one third the weight of aluminum, which weighs 0.092 lb. to the cubic inch. Pure aluminum is practically not acted upon by boiling water or steam. Carbonic oxide or hydrogen sulphide does not act upon it at any tempera- ture under 600° F. It is not acted upon by most organic secretions. Hydrochloric acid is the best solvent for aluminum, and strong solutions of caustic alkalies readily dissolve it. Ammonia has a slight solvent action, and concentrated sulphuric acid dissolves aluminum upon heating, with evolution of sulphurqus acid gas, Dilute sulphuric acid acts but slowly on 358 STRENGTH OF MATERIALS, the metal, though the presence of any chlorides in the solution allows rapid decomposition. Nitric acid, either concentrated or dilute, has very littie action upon the metal, and sulphur has no action unless the metal is at a red heat. Sea-water has very little effect on aluminum. Strips of the metal placed on the sides of a wooden ship corroded less than 1/1000 inch after six months' exposure to sea-water, corroding less than copper sheets similarly placed. In malleability pure aluminum is only exceeded by gold and silver. In ductility it stands seventh in the series, being exceeded by gold, silver, platinum, iron, very soft steel, and copper. Sheets of aluminum have been rolled down to a thickness of 0.0005 inch, and beaten into leaf nearly as thin as gold leaf. The metal is most malleable at a temperature of between 400° and 600° F., and at this temperature it can be drawn down between rolls with nearly as much draught upon it as with heated steel. It has also been drawn down into the very finest wire. By the Mannesmann process aluminum tubes have been made in Germany. Aluminum stands very high in the series as an electro-positive metal, and contact with other metals should be avoided, as it would establish a gal- vanic couple. The electrical conductivity of aluminum is only surpassed by pure copper, silver, and gold. With silver taken at 100 the electrical conduc- tivity of aluminum is 54.20; that of gold on the same scale is 78; zinc is 29.90; iron is only 16, and platinum 10.60. Pure aluminum has no polar- ity, and the metal in the market is absolutely non-magnetic. Sound castings can be made of aluminum in either dry or "green" sand moulds, or in metal "chills." It must not be heated much beyond its melting-point, and must be poured with care, owing to the ready absorp- tion of occluded gases and air. The shrinkage in cooling is 17/64 inch per foot, or a little more than ordinary brass. It should be melted in plumbago crucibles, and the metal becomes molten at a temperature of 1215° F. The coefficient of linear expansion, as tested on s/g-inch round aluminum rods, is 0.00002295 per degree centigrade between the freezing and boiling point of water. The mean specific heat of aluminum is higher than that of any other metal, excepting only magnesium and the alkali metals. From zero to the melting-point it is 0.2185; water being taken as 1, and the latent heat of fusion at 28.5 heat units. The coefficient of thermal conductivity of unannealed aluminum is 37.96; of annealed aluminum, 38.37. As a conductor of heat alumnium ranks fourth, being exceeded only by silver, copper, and gold. Aluminum, under tension, and section for section, is about as strong as cast iron. The tensile strength of aluminum is increased by cold rolling or cold forging, and there are alloys which add considerably to the tensile strength without increasing the specific gravity to over 3 or 3.25. The strength of commercial aluminum is given in the following table as the result of many tests: Elastic Limit Ultimate Strength Percentage per sq. in. in per sq. in. in of Reduct'n Form. Tension, Tension, of Area in lbs. lbs. Tension. Castings 6,500 15,000 15 Sheet 12,000 24,000 35 Wire 16,000-30,000 30,000-65,000 60 Bars 14,000 28,000 40 The elastic limit per square inch under compression in cylinders, with length twice the diameter, is 3500. The ultimate strength per square inch under compression in cylinders of same form is 12,000. The modulus of elasticity of cast aluminum is about 11,000,000. It is rather an open metal in its texture, and for cylinders to stand* pressure an increase in thickness must be given to allow for this porosity. Its maximum shearing stress in castings is about 12,000, and in forgings about 16,000, or about that of pure copper. Pure aluminum is too soft and lacking in tensile strength and rigidity for many purposes. Valuable allovs are now being made which seem to give great promise for the future. They are alloys containing from 2% to 7% or 8% of copper, manganese, iron, and nickel. Plates and bars of these alloys have a tensile strength of from 40,000 to ALUMINUM — ITS PROPERTIES AND USES. 359 50,000 pounds per square inch, an elastic limit of 55% to 60% of the ultimate tensile strength, an elongation of 20% in 2 inches, and a red tCtio.i of area of 25 f . This metal is especially capable of withstanding the punishment and distortion to which structural material is ordinarily subjected. Some aluminum alloys have as much resilience and spring as the hardest of hard- drawn brass. Their specific gravity is about 2.80 to 2.85, where pure aluminum has a specific gravity of 2.72. In castings, more of the hardening elements are necessary in order to give the maximum stiffness and rigidity, together with the strength and duc- tility of the metal; the favorite alloy material being zinc, iron, manganese, and copper. Tin added to the alloy reduces the shrinkage, and alloys of aluminum and tin can be made which have less shrinkage than cast iron. The tensile strength of hardened aluminum-alloy castings is from 20,000 to 25,000 pounds per square inch. Alloys of aluminum and copper form two series, both valuable. The first is aluminum bronze, containing from 5% to 11 1/2% of aluminum; and the second is copper-hardened aluminum, containing from 2% to 15% of copper. Aluminum-bronze is a very dense, fine-grained, and strong alloy, having good ductility as compared with tensile strength. The 10% bronze in forged bars will give 100,000 lbs. tensile strength per square inch, with 60,003 lbs. elastic limit per square inch, and 10% elongation in 8 inches. The 5 % to 7 1/2% bronze has a specific gravity of 8 to 8.30, as compared with 7.50 for the 10% to 11 1/2% bronze, a tensile strength of 70,000 to 80,000 lbs., an elastic limit of 40,000 lbs. per square inch, and an elongation of 30% in 8 inches. Aluminum is used by steel manufacturers to prevent the retention of the occluded gases in the steel, and thereby produce a solid ingot. The proportions of the dose range from 1/2 lb. to several pounds of aluminum per ton of steel. Aluminum is also used in giving extra fluidity to steel used in castings, making them sharper and sounder. Added to cast iron, aluminum causes the iron to be softer, free from shrinkage, and lessens the tendency to "chill." With the exception of lead and mercury, aluminum unites with all metals, though it unites with antimony with great difficulty. A small percentage of silver whitens and hardens the metal, and gives it added strength ; and this alloy is especially applicable to the manufacture of fine instruments and apparatus. The following alloys have been found recently to be useful in the arts: Nickel-aluminum, composed of 20 parts nickel to 80 of aluminum; rosine, made of 40 parts nickel, 10 parts silver, 30 parts aluminum, and 20 parts tin, for jewellers' work ; mettaline, made of 35 parts cobalt, 25 parts aluminum, 10 parts iron, and 30 parts copper, The aluminum-bourbouze metal, shown at the Paris Exposition of 1889, has a specific gravity of 2.9 to 2.96, and can be cast in very solid shapes, as it has very little shrinkage. From analysis the following composition is deduced: Aluminum, 85.74%; tin, 12.94%; silicon, 1.32%; iron, none. The metal can be readily electrically welded, but soldering is still not satisfactory. The high heat conductivity of the aluminum withdraws the heat of the molten solder so rapidly that it "freezes" before it can flow sufficiently. A German solder said to give good results is made of 80% tin to 20% zinc, using a flux composed of 80 parts stearic acid, 10 parts chloride of zinc, and 10 parts of chloride of tin. Pure tin, fusing at 250° C, has also been used as a solder. The use of chloride of silver as a flux has been patented, and used with ordinary soft solder has given some success. A pure nickel soldering-bit should be used, as it does not discolor aluminum as copper bits do. Aluminum Wire. — Tension tests. Diam. 0.128"in. 14 tests. E.L. 12,509 to 19,100; T. S. 25,800 to 26,900 lbs. per sq. in.: el. 0.30 to 1.02% in 48 ins.; Red. of area. 75.0 to 83.4%. Mod. of el. 8,800,000 to 10,700,000. — Tech. Quar., xii, 1899. Aluminum Rod. — Torsion tests. 10 samples, 0.257 in. diam. Appar- ent outride fiber stress, lbs. per sq. in. 15,900 to 18,300 lbs. per sq. in. 11 samples, 0.367 in. diam. Apparent outside fiber stress, 18,400 to 19,200. 10 samples, 0.459 in. diam. Apparent outside fiber stress, 20,700 to 21,500 lbs. per sq. in. The average number of turns per inch for the three series were respectively, 1.58 to 3.65; 1.20 to 2.64; 0.87 to 1.06. Ibid. 360 ALLOYS. AIXOYS OF COPPER ANI> TIN. (Extract from Report of IT. g. Test Board.*) Mean Corn- A . *r 03 fl a Torsion position by "S.S c . la *d l-s £ J2 '". Tests. 0/ £ Analysis. Oft.S D 03 05 ill a o a - a bjo Mas c a a a ■ M 'Hog , . Cop- per. Tin. =11 m H H w H Q O < 1 100. 27,800 14,000 6.47 29,848 bent. 42,000 143 153 la 100. 12,760 11,000 0.47 21,251 2.31 39,000 65 40 2 97.89 1 .90 24,580 10,000 13.33 34,000 150 317 3 96.06 3.76 32,000 16,000 14.29 33,232 bent. 42,048 157 247 4 94.11 5.43 38,659 5 92.11 7.80 28,540 19,000 "5.53 43,731 42,000 160 126* 6 90.27 9.58 26,860 15,750 3.66 49,400 38,000 175 114 7 88.41 11.59 60,403 8 87.15 12.73 29,430 20,000 3.33 34,531 4.00 53,000 182 IOO' 9 82.70 17.34 67,930 0.63 10 80.95 18.84 32,980 ' 0.04 56,715 0.49 78,000 190 16* 1! 77.56 22.25 0. 29,926 0.16 12 76.63 23.24 22,6 io 22,6 io 0. 32,210 0.19 114,000 122 '3.4 13 72.89 26.85 0. 9,512 0.05 14 69.84 29.88 5,585 5,585 0. 12,076 0.06 147,000 "is T.5 15 68.58 31.26 0. 9,152 0.04 16 67.87 32.10 0. 9,477 0.05 17 65.34 34.47 2,201 2,201 0. 4,776 0.02 84,700 *i6 T 18 56.70 43.17 1,455 1,455 0. 2,126 0.02 19 44.52 55.28 3,010 3,010 0. 4,776 0.03 35,800 "23 "1" 20 34.22 65.80 3,371 3,371 0. 5,384 0.04 19,600 17 2 21 23.35 76.29 6,775 6,775 0. 12,408 0.27 22 15.08 84.62 9,063 0.86 6,500 '23 25" 23 11.49 88.47 6,380 3', 500 4.io 10,706 5.85 10,100 23 62 24 8.57 91.39 6,450 3,500 6.87 5,305 bent. 9,800 23 132 25 3.72 96.31 4,780 2,750 12.32 6,925 9,800 23 220 26 0. 100. 3,505 35.51 3,740 6,400 12 557 * The tests of the alloys of copper and tin and of copper and zinc, the results of which are published in the Report of the U. S. Board appointed to test Iron, Steel, and other Metals, Vols. I and II, 1879 and 1881, were made by the author under direction of Prof. R. H. Thurston, chairman of the Committee on Alloys. See preface to the report of the Committee, in Vol. I. Nos. la and 2 were full of blow-holes. Tests Nos. 1 and la show the variation in cast copper due to varying conditions of casting. In the crushing tests Nos. 12 to 20, inclusive, crushed and broke under the strain, but all the others bulged and flattened out. In these cases the crushing strength is taken to be that which caused a decrease of 10% in the length. The test-pieces were 2 in. long and 5/ 8 in. diameter. The torsional tests were made in Thurston's torsion- machine, on pieces 5/ 8 in. diameter and 1 in. long between heads. Specific Gravity of the Copper-tin Alloys. — The specific gravity of copper, as found in these tests, is 8.874 (tested in turnings from the ingot, and reduced to 39.1° F.). The alloy of maximum sp. gr. 8.956 contained 62.42 copper, 37.48 tin, and all the alloys containing less than ALLOYS OF COPPER AND TIN. 361 37% tin varied irregularly in sp. gr. between 8.65 and 8.93, the density- depending not on the composition, but on the porosity of the casting. It is probable that the actual sp. gr. of all these alloys containing less than 37% tin is about 8.95, and any smaller figure indicates porosity in the specimen. From 37% to 100% tin, the sp. gr. decreases regularly from the maxi- mum of 8.956 to that of pure tin, 7.293. Note on the Strength of the Copper-tin Alloys. The bars containing from 2% to 24% tin, inclusive, have considerable strength, and all the rest are practically worthless for purposes in which strength is required. The dividing line between the strong and brittle alloys is precisely that at which the color changes from golden yellow to silver-white, viz., at a composition containing between 24% and 30% of tin. It appears that the tensile and compressive strengths of these alloys are in no way related to each other, that the torsional strength is closely pro- portional to the tensile strength, and that the transverse strength may de- pend in some degree upon the compressive strength, but it is much more nearly related to the tensile strength. The modulus of rupture, as ob- tained by the transverse tests, is, in general, a figure between those of tensile and compressive strengths per square inch, but there are a few exceptions in which it is larger than either. The strengths of the alloys at the copper end of the series increase rapidly with the addition of tin till about 4% of tin is reached. The transverse strength continues regularly to increase to the maximum, till the alloy containing about 17^% of tin is reached, while the tensile and torsional strengths also increase, but irregularly, to the same point. This irregularity is probably due to porosity of the metal, and might possibly be removed by any means which would make the castings more compact. The maximum is reached at the alloy containing 82.70 copper, 17.34 tin, the transverse strength, however, being very much greater at this point than the tensile or torsional strength. From the point of maximum strength the figures drop rapidly to the alloys containing about 27.5% of tin, and then more slowly to 37.5%, at which point the minimum (or nearly the minimum) strength, by all three methods of test, is reached. The alloys of minimum strength are found from 37.5% tin to 52.5% tin. The absolute minimum is probably about 45% of tin. From 52.5% of tin to about 77.5% tin there is a rather slow and irregu- lar increase in strength. From 77.5% tin to the end of the series, or all tin, the strengths slowly and somewhat irregularly decrease. The results of these tests do not seem to corroborate the theory given by some writers, that peculiar properties are possessed by the alloys which are compounded of simple multiples of their atomic weights or chemical equivalents, and that these properties are lost as the com- positions vary more or less from this definite constitution. It does appear that a certain percentage composition gives a maximum strength and another certain percentage a minimum, but neither of these com- positions is represented by simple multiples of the atomic weights. There appears to be a regular law of decrease from the maximum to the minimum strength which does not seem to have any relation to the atomic proportions, but only to the percentage compositions. Hardness.— The pieces containing less than 24 % of tin were turned in the lathe without difficulty, a gradually increasing hardness being noticed, the last named giving a very short chip, and requiring frequent sharpening of the tool. With the most brittle alloys it was found impossible to turn the test- pieces in the lathe to a smooth surface. No. 13 to No. 17 (26.85 to 34.47 tin) could not be cut with a tool at all. Chips would fly off in advance of the tool and beneath it, leaving a rough surface; or the tool would sometimes, apparently; crush off portions of the metal, grinding it to powder. Beyond 40 % tin the hardness decreased so that the bars could be easily turned. 362 ALLOYS. ALLOYS OF COPPER AND ZINC. (U. S. Test Board.) Elastic T v Torsional Mean Com- position by Tensile Limit %of verse Test Modu- lus of Rup- ture. i^s Crush- ing Str'gth per sq. in., lbs. Tests. No. Analysis. Str'gth, lbs. per sq. in. B reak- ing Load, lbs. per sq. in. ! J o ti .2 h 1 o c • Cop- per. Zinc. 1 97.83 1.88 27,240 130 357 2 82,93 16.98 32,600 26.1 26.7 23, 1 97 Bent 155 329 3 81.91 17.99 32,670 30.6 31.4 21,193 166 345 4 77.39 22.45 35,630 20.0 35.5 25,374 169 311 5 76.65 23.08 30,520 24.6 35.8 22,325 42,000 165 267 6 73.20 26.47 31,580 23.7 38.5 25,894 168 293 7 71.20 28.54 30,510 29.5 29.2 24,468 164 269 8 69.74 30.06 28,120 28.7 20.7 26,930 143 202 9 66.27 33.50 37,800 25.1 37.7 28,459 " 176 257 10 63.44 36.36 48,300 32.8 31.7 43,216 202 230 11 60.94 38.65 41,065 40.1 20.7 38,968 75,000 194 202 12 58.49 41.10 50,450 54.4 10.1 63,304 227 93 13 55.15 44.44 44,280 44.0 15.3 42,463 78,000 209 109 14 54.86 44.78 46,400 53.9 8.0 47,955 223 72 15 49.66 50.14 30,990 54.5 5.0 33,467 1.26 1 1 7,400 172 38 16 48.99 50.82 26,050 100 0.8 40,189 0.61 176 16 17 47.56 52.28 24, 1 50 100 0.8 48,471 1.17 1 2 i ,000 155 13 18 43 36 56.22 9,170 100 17,691 0.10 88 2 19 41.30 58.12 3,727 100 7,761 0.04 18 2 20 32.94 66.23 1,774 100 8,296 0.04 29 1 21 29.20 70.17 6,414 100 16,579 0.04 40 2 22 20.81 77.63 9,000 100 0.2 22,972 0.13 52J52 65 1 23 12.12 86.67 12,413 100 0.4 35,026 0.31 82 3 24 4.35 94.59 18,065 100 0.5 26,162 0.46 81 22 25 Cast. Zinc. 5,400 75 0.7 7,539 0.12 22,000 37 142 Variation in Strength of Gun-bronze, and Means of Improving the Strength. — The figures obtained for alloys of from 7.8% to 12.7% tin, viz., from 26,860 to 29,430 pounds, are much less than are usually given as the strength of gun-metal. Bronze guns are usually east under the pressure of a head of metal, which tends to increase the strength and density. The strength of the upper part of a gun casting, or sinking head, is not greater than that of the small bars which have been tested in these experiments. The following is an extract from the report of Major Wade concerning the strength and density of gun-bronze (1850): ■ — Extreme variation of six samples from different parts of the same gun (a 32-pound er howitzer): Specific gravitv, 8.487 to 8.835: tenacity, 26,428 to 52,192. Extreme variation of all the samples tested: Specific gravity, 8.308 to 8.850; tenacity, 23,108 to 54,531. Extreme variation of all the samples from the gun heads: Specific gravity, 8.308 to 8.756; tenacity, 23,529 to 35,484. Major Wade says: The general results on the quality of bronze as it is found in guns are mostly of a negative character. They expose defects in density and strength, develop the heterogeneous texture of the metal in different parts of the same gun, and show the irregularity and un- certainty of quality which attend the casting of all guns, although made from similar materials, treated in like manner. Navy ordnance bronze containing 9 parts copper and 1 part tin, tested at Washington, D.C., in 1875-6, showed a variation in tensile strength from 29,800 to 51,400 lbs. per square inch, in elongation from 3% to 58%, and in specific gravity from 8.39 to 8.88. That a great improvement may be made in the density and tenacity of gun-bronze by compression has been shown by the experiments of Mr. S. B. Dean in Boston, Mass., in 1869, and by those of General Uchatius in Austria in 1873. The former increased the density of the ALLOYS OF COPPER, TIN AND ZINC. 363 metal next the bore of the gun from 8.321 to 8.875, and the tenacity from 27,238 to 41,471 pounds per square inch. The latter, by a similar process, obtained the following figures for tenacity: Pounds per sq. in. Bronze with 10% tin 72,053 Bronze with 8% tin 73,958 Bronze with 6% tin 77,656 ALLOTS OF COPPER, TIN, AND ZINC. (Report of U. S. Test Board, Vol. II, 1881.) No. in Analysis, Original Mixture. Transverse Strength. Tensile Strength per square inch. Elongation per cent in 5 inches. Re- port. Cu. Sn. Zn. Modulus of Rup- ture. Deflec- tion, ins. A. B. A. B. 72 90 5 5 41,334 2.63 23,660 30,740 2.34 9.68 5 88.14 1.86 10 31,986 3.67 32,000 33,000 17.6 19.5 70 85 5 10 44,457 2.85 28,840 28,560 6.80 5.28 71 85 10 5 62,470 2.56 35,680 36,000 2.51 2.25 89 85 12.5 2.5 62,405 2.83 34,500 32,800 1.29 2.79 88 82.5 12.5 5 69,960 1.61 36,000 34,000 0.86 0.92 77 82.5 15 2.5 69,045 1.09 33,600 33,800 0.68 67 80 5 15 42,618 3.88 37,560 32,300 ■ 11.6 3.59 68 80 10 10 67, 1 1 7 2.45 32,830 31,950 1.57 1.67 69 80 15 5 54,476 0.44 32,350 30,760 0.55 0.44 86 77.5 10 12.5 63,849 1.19 35,500 36,000 1.00 1.00 87 77.5 12.5 10 61,705 0.71 36,000 32,500 0.72 0.59 63 75 5 20 55,355 2.91 33,140 34,960 2.50 3.19 85 75 7.5 17.5 62,607 1.39 33,700 39,300 1.56 1.33 64 75 10 15 58,345 0.73 35,320 34,000 1.13 1.25 65 75 15 10 51,109 0.31 35,440 28,000 0.59 0.54 66 75 20 5 40,235 0.21 23,140 27,660 0.43 83 72.5 7.5 20 51,839 2.86 32,700 34,800 3.73 3.78 84 72.5 10 17.5 53,230 0.74 30,000 30,000 0.48 0.49 59 70 5 25 57,349 1.37 38,000 32,940 2.06 0.99 82 70 7.5 22.5 48,836 0.36 38,000 32,400 0.84 0.40 60 70 10 20 36,520 0.18 33,140 26,300 0.31 61 70 15 15 37,924 0.20 33,440 27,800 0.25 62 70 20 10 15,126 0.08 17,000 12,900 0.03 » 67.5 2.5 30 58,343 2.91 34,720 45,850 7.27 3.09 67.5 5 27.5 55,976 0.49 34,000 34,460 1.06 0.43 75 67.5 7.5 25 46,875 0.32 29,500 30,000 0.36 0.26 B 65 2.5 32.5 56,949 2.36 41,350 38,300 3.26 3.02 65 5 30 51,369 0.56 37,140 36,000 1.21 0.61 56 65 10 25 27,075 0.14 25,720 22,500 0.15 0.19 57 65 15 20 13,591 0.07 6,820 7,231 58 65 20 15 11,932 0.05 3,765 2,665 79 62.5 2.5 35 69,255 2.34 44,400 45,000 2 . 1 5 2.Y9 78 60 2.5 37.5 69,508 1.46 57,400 52,900 4.87 3.02 52 60 5 35 46,076 0.28 41,160 38,330 0.39 0.40 53 60 10 30 24,699 0.13 21,780 21,240 0.15 54 60 15 25 18,248 0.09 18,020 12,400 12 58.22 2.30 39.48 95,623 1.99 66,500 67,600 3J3 3.' 15 3 58.75 8.75 32.5 35,752 0.18 Broke before te st; very brittle 4 57.5 21.25 21.25 2,752 0.02 725 1,300 73 55 0.5 44.5 72,308 3.05 68,900 68,900 9.43 2.88 50 55 5 40 38,174 0.22 27,400 30,500 0.46 0.43 51 55 10 35 28,258 0.14 25,460 18,500 0.29 0.10 49 50 5 45 20,814 0.11 23,000 31,300 0.66 0.45 364 The transverse tests were made in bars 1 in. square, 22 in. between supports. The tensile tests were made on bars 0.798 in. diam. turned from the two halves of the transverse-test bar, one half bein6 marked A and the other B. Ancient Bronzes. — The usual composition of ancient bronze was the same as that of modern gun-metal — 90 copper, 10 tin; but the proportion of tin varies from 5% to 15%, and in some cases lead has been found. Some ancient Egyptian tools contained 88 copper, 12 tin. Strength of the Copper-zinc Alloys. — The alloys containing less than 15% of zinc by original mixture were generally defective. The bars were full of blow-holes, and the metal showed signs of oxidation. To insure good castings it appears that copper-zinc alloys should con- tain more than 15% of zinc. From No. 2 to No. 8 inclusive, 16.98 to 30.06% zinc the bars show a remarkable similarity in all their properties. They have all nearly the same strength and ductility, the latter decreasing slightly as zinc increases, and are nearly alike in color and appearance. Between Nos. 8 , and 10, 30.06 and 36.36% zinc, the strength by all methods of test rapidly increases. Between No. 10 and No. 15, 36.36 and 50.14% zinc, there is another group, distinguished by high strength and diminished ductility. The alloy of maximum tensile, transverse and torsional strength contains about 41 % of zinc. The alloys containing less than 55% of zinc are all yellow metals. Beyond 55% the color changes to white, and the alloy becomes weak and brittle. Between 70% and pure zinc the color is bluish gray, the brit- tleness decreases and the strength increases, but not to such a degree as to make them useful for constructive purposes. Difference between Composition by Mixture and by Analysis. — There is in every case a smaller percentage of zinc in the average analy- sis than in the original mixture, and a larger percentage of copper. The loss of zinc is variable, but in general averages from 1 to 2%. Liquation or Separation of the Metals. ■ — In several of the bars a considerable amount of liquation took place, analysis showing a differ- ence in composition of the two ends of the bar. In such cases the change in composition was gradual from one end of the bar to the other, the upper end in general containing the higher percentage of copper. A notable instance was bar No. 13, in the above table, turnings from the upper end containing 40.36% of zinc, and from the lower end 48.52%. Specific Gravity. — The specific gravity follows a definite law, vary- ing with the composition, and decreasing with the addition of zinc. From the plotted curve of specific gravities the following mean values are taken: Per cent zinc 10 20 30 40 50 60 70 80 90 100 Specific gravity . . . 8.80 8.72 8.60 8.40 8.36 8.20 8.00 7.72 7.40 7.20 7.14 Graphic Representation of the Law of Variation of Strength of Copper-Tin'-Zinc Alloys. — In an equilateral triangle the sum of the perpendicular distances from any point within it to the three sides is equal to the altitude. Such a triangle can therefore be used to show graphically the percentage composition of any compound of three parts, such as a triple alloy. Let one side represent copper, a second tin, and the third zinc, the vertex opposite each of these sides representing 100 of each element respectively. On points in a triangle of wood rep- resenting different alloys tested, wires were erected of lengths propor- tional to the tensile strengths, and the triangle then built up. with plaster to the height of the wires. The surface thus formed has a characteristic topography representing the variations of strength with variations of composition. The cut shows the surface thus made. The vertical section to the left represents the law of tensile strength of the copper-tin alloys, the one to the right that of tin-zinc alloys, and the one at the rear that of the copper-zinc alloys. The high point represents the strongest possible alloys of the three metals. Its composition is copper 55, zinc 43, tin 2, and its strength about 70,000 lbs. The high ridge from this point to the point of maximum height of the section on the left is the line of the strongest alloys, represented by the formula zinc 4- (3 X tin) = 55. All alloys Iving to the rear of the rid^e. containing more copper and less tin or zinc are alloys of greater ductility than those on the line of ALLOYS OF COPPER, TIN AND ZINC. 365 maximum strength, and are the valuable commercial alloys; those in front on the declivity toward the central valley are brittle, and those in the valley are both brittle and weak. Passing from the.valley toward the section at the right the alloys lose their brittleness and become soft, the maximum softness being at tin=100, but they remain weak, as is shown by the low elevation of the surface. This model was planned and con- structed by Prof. Thurston in 1877. (See Trans. A. S C E., 1881. Report of the U. S. Board appointed to test Iron, Steel etc , vol. ii, Washington, 1881, and Thurston's Materials of Engineering vol iii.) Fig. 79. The best alloy obtained in Thurston's research for the U. S. Testing Board has the composition, copper 55, tin 0.5, zinc 44.5. The tensile strength in a cast bar was 68,900 lbs. per sq. in., two specimens giving the same result; the elongation was 47 to 51. per cent in 5 inches. Thurston's formula for copper-tin-zinc alloys of maximum strength (Trans. A. S. C. E., 1881) is z + 3 t = 55, in which z is the percentage of zinc and t that of tin. Alloys proportioned according to this formula should have a strength of about 40,000 lbs. per sq. in. + 500 2. The formula fails with alloys containing less than 1 per cent of tin. The following would be the percentage composition of a number of alloys made according to this formula, and their corresponding tensile strength in castings: Tensile Tensile Tin. Zinc. Copper. Strength, lbs. per sq. in. Tin. Zinc. Copper. Strength lbs. per sq. in. 1 52 47 66,000 8 31 61 55,500 2 49 49 64,500 9 28 63 54,000 3 46 51 63,000 10 25 65 52,500 4 43 53 61,500 12 19 69 49,500 5 40 55 60,000 14 13 73 46,500 6 37 57 58,500 16 7 77 43,500 7 34 59 57,000 18 1 81 40,500 366 These alloys, while possessing maximum tensile strength, would in general be too hard for easy working by machine tools. Another series made on the formula z + 4t = 50 would have greater ductility, together with considerable strength, as follows, the strength being calculated as before, tensile strength in lbs. per sq. in. = 40,000 + 500 z. Tensile Tensile Tin. Zinc. Copper. Strength, lbs. per sq. in. Tin. Zinc. Copper. Strength, lbs. per sq. in. 1 46 53 63,000 7 22 71 51,000 2 42 56 61,000 8 18 74 49,000 3 38 59 59,000 9 14 77 47,000 4 34 62 57,000 10 10 80 45,000 5 30 65 55,000 11 6 83 43,000 6 26 68 53,000 12 2 86 41,000 Composition of Alloys in E very-day Use in Brass Foundries. (American Machinist.) Cop- per. Zinc. Tin. Lead. Admiralty metal . . lbs. 87 16 16 64 32 20 16 60 92 90 16 50 lbs. 5 ...£.. 8 1 1 *40" 3 50 lbs. 8 4 4 3 H/2 21/2 lbs. " "i/2 ' 4 1 For parts of engines on board naval vessels. Bells for ships and factories. For plumbers, ship and house brass work. For bearing bushes for shaft- ing. For pumps and other hydrau- lic purposes. Castings subjected to steam pressure. For heavy bearings. Brass (yellow) Bush metal Steam metal Hard gun metal. . . Phosphor bronze . . 8phc 10 s. tin nuts are forged, valve spin- dles, etc. For valves, pumps and gen- eral work. For cog and worm wheels, bushes, axle bearings, slide valves, etc. Flanges for copper pipes. Solder for the above flanges. Admiralty Metal, for surface condenser tubes where sea water is used for cooling, Cu, 70; Zn, 29; Sn, 1. Power, June 1, 1909. Gurley's Bronze. — 16 parts copper, 1 tin, 1 zinc, 1/2 lead, used by W & L. E. Gurley of Troy for the framework of their engineer's transits. Tensile strength 41,114 lbs. per sq. in., elongation 27% in 1 inch, sp. gr. 8.696. (W. J. Keep, Trans, A, I, M, E., 1890.) ALLOYS OF COPPER, TIN, AND ZINC, 367 Composition of Various Grades of Rolled Brass, Etc Trade Name. Copper. Zinc. Tin. Lead. Nickel. 61.5 60 662/3 80 60 60 662/3 6H/2 38.5 40 331/3 20 40 40 331/3 201/2 Ti/2 Ti/2 11/2 to 2 Drill rod 18 The above table was furnished by the superintendent of a mill in Connec- ticut in 1894. He says: While each mill has its own proportions for various mixtures, depending upon the purposes for which the product is intended, the figures given are about the average standard. Thus, between cartridge brass with 331/3 per cent zinc and common high brass with 38 1/2 per cent zinc, there are any number of different mixtures known generally as " high brass," or specifically as "spinning brass," "drawing brass," etc., wherein the amount of zinc is dependent upon the amount of scrap used in the mixture, the degree of working to which the metal is to be subjected, etc. Useful Alloys of Copper, Tin, and Zinc. (Selected from numerous sources.) U. S. Navy Dept. journal boxes ) _ and guide-gibs J Tobin bronze Naval brass Composition, U. S. Navy Brass bearings (J. Rose) Gun metal Tough brass for engines Bronze for rod-boxes (Lafond) " " pieces subject to shock Red brass parts " v " per cent Bronze for pump casings (Lafond).. " " eccentric straps. " shrill whistles " " low-toned whistles Art bronze, dull red fracture Gold bronze Bearing metal English brass of a.d. 1504 . Copper. Tin. 182.8 1 13.8 58.22 2.30 62 I 88 10 (64 8 187.7 11.0 92.5 5 91 7 87.75 9.75 85 5 83 2 (13 1 76.5 2 11.8 82 16 83 15 20 1 87 4.4 88 10 84 14 80 18 81 17 97 2 89.5 2.1 89 8 89 21/2 86 14 851/4 123/4 80 18 79 18 74 91/2 64 3 1/4 parts. 3.4 per cent. 39.48 " " 37 " " 2 " " 1 parts. 1 .3 per cent 2.5 " " 2 ." " 2.5 " " 10 " " 15 " «' 2 parts. 11 .7 per cent. 2 slightly malleable. 1.50 0.50 lead. 1 1 4.3 4.3 " 2 2 2.0 antimony. 2.0 " 1 5.6 2.8 lead. 81/2 "l" 2 21/2 1/2 lead. 91/2 7 lead. 291/2 3 1/2 lead. 368 " Steam-metal." Alloys of copper and zinc are unsuitable for steam valves and other like purposes, since their strength is greatly reduced at high temperatures, and they appear to undergo a deterioration by con- tinued heating. Alloys of copper with from 10 to 12% of tin, when cast without oxidation are good steam metals, and a favorite alloy is what is known as "government mixture," 88 Cu, 10 Sn, 2 Zn. It has a tensile strength of about 33,000 lbs. per sq. in., when cold, and about 30,600 lbs. when heated to 407° F., corresponding to steam of 250 lbs. pressure. Tobin Bronze. — This alloy is practically a sterro or delta metal with the addition of a small amount of lead, which tends to render copper softer and more ductile. (F. L. Garrison, J. F. I., 1891.) The following analyses of Tobin bronze were made by Dr. Chas. B. Dudley: Test Bar (Rolled), per cent. Copper. • Zinc. . . Tin.... Iron. . Lead. . . 61.20 37.14 0.90 0.18 0.35 Dr. Dudley writes. " We tested the test bars and found 78,500 tensile strength with 40V2% elongation in two inches, and 15% in eight inches. This high tensile strength can only be obtained when the metal is manip- ulated. Such high results could hardly be expected with cast metal." The original Tobin bronze in 1875, as described by Thurston, Trans. A. S. C. E., 1881, had copper 58.22, tin 2.30, zinc 39.48. As cast it had a tenacity of 66.000 lbs. per sq. in., and as rolled 79,000 lbs.; cold rolled it gave 104,000 lbs. A circular of Ansonia Brass & Copper Co. gives the following: — The tensile strength of six Tobin bronze one-inch round rolled rods, turned down to a diameter of 5/8 of an inch, tested by Fairbanks, averaged 79,600 lbs. per sq. in., and the elastic limit obtained on three specimens aver- aged 54,257 lbs. per sq. in. At a cherry-red heat Tobin bronze can be forged and stamped as readily as steel. Bolts and nuts can be forged from it, either by hand or by machinery. Its great tensile strength, and resistance to the corro- sive action of sea-water, render it a most suitable metal for condenser plates, steam-launch shafting, ship sheathing and fastenings, nails, hull plates for steam yachts, torpedo and life boats, and ship deck fittings. The Navy Department has specified its use for certain purposes in the machinery of the new cruisers. Its specific gravity is 8.071. The weight of a cubic inch is 0.291 lb. Special Alloys. (Engineering, March 24, 1893.) Japanese Alloys for art work: Copper. Silver. Gold. Lead. Zinc. Iron. Shaku-do Shibu-ichi 94.50 67.31 1.55 32.07 3.73 traces. 0.11 0.52 trace. trace. Gilbert's Alloy for cera-perduta process, for casting in plaster-of- paris. Copper 91.4 Tin 5.7 Lead 2.9 Very fusible. ALLOYS OF COPPER, TIN, AND LEAD. 369 COPPER-ZINC-IRON ALLOYS. (F. L. Garrison, Jour. Frank. Inst., June and July, 1891.) Delta Metal. — This alloy, which was formerly known as sterro-metal, is composed of about 60 copper, from 34 to 44 zinc, 2 to 4 iron, and 1 to 2 tin. The peculiarity of all these alloys is the content of iron, which appears to have the property of increasing their strength to an unusual degree. In making delta metal the iron is previously alloyed with zinc in known and definite proportions. When ordinary wrought-iron is introduced into molten zinc, the latter readily dissolves or absorbs the former, and will take it up to the extent of about 5% or more. By adding the zinc- iron alloy thus obtained to the requisite amount of copper, it is possi- ble to introduce any definite quantity of iron up to 5% into the copper alloy. Garrison gives the following as the range of composition of copper-zinc-iron, and copper-zinc-tin-iron alloys: I. II. Per cent. Per cent. Iron 0.1 to 5 Iron 0.1 to 5 Copper 50 to 65 Tin 0.1 to 10 Zinc .49.9 to 30 Zinc 1.8 to 45 Copper 98 to 40 The advantages claimed for delta metal are great strength and tough- ness. It produces sound castings of close grain. It can be rolled and forged hot, and can stand a certain amount of drawing and hammering when cold. It takes a high polish, and when exposed to the atmosphere tarnishes less than brass. When cast in sand delta metal has a tensile strength of about 45,000 pounds per square inch, and about 10% elongation; when rolled, ten- sile strength of 60,000 to 75,000 pounds per square inch, elongation from 9% to 17% on bars 1.128 inch in diameter and 1 inch area. Wallace gives the ultimate tensile strength 33,600 to 51,520 pounds per square inch, with from 10% to 20% elongation. Delta metal can be forged, stamped and rolled hot. It must be forged at a dark cherry-red heat, and care taken to avoid striking when at a black heat. According to Lloyd's Proving House tests, made at Cardiff, December 20, 1887, a half-inch delta metal-rolled bar gave a tensile strength of 88,400 pounds per square inch, with an elongation of 30% in three inches. ALLOYS OF COPPER, TIN, AND LEAD. G. H. Clamer, in Castings, July, 1908, describes some experiments on the use of lead in copper alloys. A copper and lead alloy does not make what would be called good castings; by the introduction of tin a more homogeneous product is secured. By the addition of nickel it was found that more than 15% of lead could be used, while maintaining tin at 8 to 10%, and also that the tin could be dispensed with. A good alloy for bearings was then made without nickel, containing Cu 65, Sn 5, Pb 30. This alloy is largely sold under the name of "plastic bronze." If the matrix of tin and copper were so proportioned that the tin remained below 9% then more than 20% of lead could be added with satisfactory results. As the tin is decreased more lead may be added. (See Bear- ing Metal Alloys, below.) The Influence of Lead on Brass. — E. S. Sperry, Trans. A.I.M.E., 1897. As a rule, the lower the brass (that is, the lower in zinc) the more difficult it is to cut. If the alloy is made from pure copper and zinc, the chips are long and tenacious, and a slow speed must be em- ployed in cutting. For some classes of work, such as spinning or car- tridge brass, these qualities are essential, but for others, such as clock brass or screw rod, they are almost prohibitory. To make an alloy which will cut easily, giving short chips, the best method is the addition of a small percentage of lead. Experiments were made on alloys con- 370 taining different percentages of lead. The following is a condensed statement of the chief results: Cu, 60; Zn, 30: Pb, 10. Difficult to obtain a homogeneous alloy. Cracked badly on rolling. Cu, 60; Zn, 35; Pb, 5. Good cutting qualities but cracked on rolling. Cu, 60; Zn, 37.5: Pb, 2.5. Cutting qualities excellent, but couid only be hot-rolled or forged with difficulty. Cu, 60; Zn, 38.75; Pb, 1.25. Cutting qualities inferor to those of the alloy containing 2.5% of lead, but superior to those of pure brass. Cu, 60; Zn, 40. Perfectly homogeneous. Rolls easily at a cherry red heat, and cracks but slightly in cold rolling. Chips long and tena- cious, necessitating a slow speed in cutting. Tensile tests of these alloys gave the following results: Copper, % Zinc, % . . . Lead, % . . T. S. per sq. in.* . . Elonga. in 1 in.,% . Elonga. in 8 in.,%. Red. of area, %.. . . P.R.. 60.0 92% 60.0 37.5 2.5 65% 60.0 35.0 5.0 61% 60.0 30.0 10.0 * Thousands of pounds. C, casting; A, annealed sheet; H, hard rolled sheet; P. R., possible reduction in rolling. The use of tin, even in small amounts, hardens and increases the ten- sile strength of brass, which is detrimental to free turning. Mr. Sperry gives analyses of several brasses which have given excellent results in turning, all included within the following range: Cu, 60 to 66%, Zn, 38 to 32%, Pb, 1.5 to 2.5%. For cartridge-brass sheet, anything over 0.10% of lead increases the liability of cracking in drawing. PHOSPHOR-BRONZE AND OTHER SPECIAE BRONZES. Phosphor-bronze. — In the year 1868, Montefiore & Kunzel of Liege. Belgium, found by adding small proportions of phosphorus or "phos- phoret of tin or copper" to copper that the oxides of that metal, nearly always present as an impurity, more or less, were deoxidized and the copper much improved in strength and ductility, the grain of the frac- ture became finer, the color brighter, and a greater fluidity was attained. Three samples of phosphor-bronze tested by Kirkaldy gave: Elastic limit, lbs. per sq. in 23,800 24,700 16,100 Tensile strength, lbs. per sq. in. . 52,625 46,100 44,448 Elongation, per cent 8.40 1.50 33.40 The strength of phosphor-bronze varies like that of ordinary bronze according to the percentages of copper, tin, zinc, lead, etc., in the alloy. Phosphor-bronze Rod. — Torsion tests of 20 samples, 1/4 in. diam. Apparent outside fiber stress, 77,500 to 86,700 lbs. per sq. in.; average number of turns per inch of length, 0.76 to 1.50. — Tech. Quar., vol. xii, Sept., 1899. Penn. R. R. Co.'s Specifications for Phosphor-bronze (1902). — The metal desired is a homogeneous alloy of copper, 79.70; tin, 10.00; lead, 9.50; phosphorus, 0.80. Lots will not be accepted if samples do not show tin, between 9 and 11%: lead, between 8 and 11%; phos- phorus, between 0.7 and 1%; nor if the metal contains a sum total of other substances than copper, tin, lead, and phosphorus in greater quan- tity than 0.50 per cent. (See also p. 381.) ALUMINUM ALLOYS. 371 Deoxidized Bronze. — This alloy resembles phosphor bronze some- what in composition and also delta metal, in containing zinc and iron. The following analysis gives its average composition: Cu, 82.67; Sn, 12.40; Zn, 3.23; Pb, 2.14; Fe, 0.10; Ag, 0.07; P, 0.005. Comparison of Copper, Wires. Silicon-bronze, and Phosphor-bronze (Engineering, Nov. 23, 1883.) Description of Wire. Tensile Strength. Relative Conductivity. 39,827 lbs. per sq. in. 41,696 " " " " 108,080 " " " " 102,390 " " " " Silicon bronze (telegraph) " (telephone) Phosphor bronze (telephone) . . 96 " " 34 " " 26 " " Silicon Bronze. (Aluminum World, May, 1897.) The most useful of the silicon bronzes are the 3% (97% copper, 3% silicon) and the 5% (95% copper, 5% silicon), although the hardness and strength of the alloy can be increased or decreased at will by increasing or decreasing silicon. A 3% silicon bronze has a tensile strength, in a casting, of about 55,000 lbs. per sq. in., and from 50% to 60% elongation. The 5% bronze has a tensile strength of about 75,000 lbs. and about 8% elongation. More than 5% or 5V2% of silicon in cop- per makes a brittle alloy. In using silicon, either as a flux or for making silicon bronze, the rich alloy of silicon and copper which is now on the market should be used. It should be free from iron and other metals if the best results are to be obtained. Ferro-silicon is not suitable for use in copper or bronze mixtures. Copper and Vanadium Alloys. The Vanadium Sales Co. of America reports (1908) that the addition of vanadium to copper has given a tensile strength of 83,000 lbs. per sq. in.; with an elongation of over 60%. ALLOTS FOR CASTING UNDER PRESSURE IN METAL MOLDS. E. L. Lake, Am. Mach., Feb. 13, 1908. No. Tin. Copper. Alumi- num. Zinc. Lead. Anti- mony. Iron , 14.75 19 12 30.8 5.25 5 10.6 20.4 6.25 1. 3.4 2.6 73.75 72.7 73.8 46.2 2 3 2 0.3 0.2." 4 Nos. 1 and 2 suitable for ordinary work, such as could be performed by average brass castings. No. 3 and 4 are harder. ALUMINUM ALLOTS. The useful alloys of aluminum so far found have been chiefly in two groups, the one of aluminum with not more than 35% of other metals, and the other of metals containing not over 15% of aluminum; in the one case the metals impart hardness and other useful qualities to the aluminum, and in the other the aluminum gives useful qualities to the metal with which it is alloyed. Aluminum-Copper Alloys. — The useful aluminum-copper alloys can be divided into two classes, — the one containing less than 11% of aluminum, and the other containing less than 15% of copper. The first class is best known as Aluminum Bronze. Aluminum Bronze. (Cowles Electric Smelting and Al. Co.'s circular.) The standard A No. 2 grade of aluminum bronze, containing 10% of aluminum and 90% of copper, has many remarkable characteristics which distinguish it from all other metals. 372 The tenacity of castings of A No. 2 grade metal varies between 75,000 and 90,000 lbs. to the square inch, with from 4% to 14% elongation. Increasing the proportion of aluminum in bronze beyond 11% pro- duces a brittle alloy; therefore nothing higher than the A No. 1, which contains 11%, is made. The B, C, D, and E grades, containing 71/2%, 5%, 21/2%, and ii/4% of aluminum, respectively, decrease in tenacity in the order named, that of the former being about 65,000 pounds, while the latter is 25,000 pounds. While there is also a proportionate decrease in transverse and torsional strengths, elastic limit, and resistance to compression as the percentage of aluminum is lowered and that of copper raised, the ductil- ity on the other hand increases in the same proportion. The specific gravity of the A No. 1 grade is 7.56. Bell Bros., Newcastle, gave the specific gravity of the aluminum bronzes as follows: 3%, 8.691; 4%, 8.621; 5%, 8.369; 10%, 7.689. The Thermit Process. — When finely divided aluminum is mixed with a metallic oxide and ignited the aluminum burns with great rapidity and intense heat, the chemical reaction being Al + Fe203 = AI2O3 + Fe. The heat thus generated may be used to fuse or weld iron and other metals, See the Thermit Process, under Welding of Steel, page 463. Tests of Aluminum Bronzes. (John H. J. Dagger, British Association, 1889.) Per cent Tensile Strength. Elonga- tion, per cent. Specific Gravity. of Aluminum. Tons per square inch. Pounds per square inch. It 40 to 45 33 " 40 25 " 30 15 " 18 13 " 15 11 " 13 89,600 to 100,800 73,920 " 89,600 56,000 " 67,200 33,600 " 40,320 29,120 " 33,600 24,640 " 29,120 8 14 40 40 50 55 7 23 10 7.69 71/2 5-31/2 21/-> 8.00 8.37 8.69 U/4 Both physical and chemical tests made of samples cut from various sections of 21/2%, 5%, 71/2%, or 10% aluminized copper castings tend to prove that the aluminum unites itself with each particle of copper with uniform proportion in each case, so that we have a product that is free from liquation and highly homogeneous. (P. C. Cole, Iron Age, Jan. 16, 1890.) Casting. — The melting point of aluminum bronze varies slightly with the amount of aluminum contained, the higher grades melting at a somewhat lower temperature than the lower grades. The A No. 1 grades melt at about 1700° F., a little higher than ordinary bronze or brass. Aluminum bronze shrinks more than ordinary brass. As the metal solidifies rapidly it is necessary to pour it quickly and to make the feeders amply large, so that there will be no " freezing " in them before the casting is properly fed. Baked-sand maids are preferable to green sand, except for small castings, and when fine skin colors are desired in the castings. (Thos. D. West, Trans. A. S. M. E., 1886, vol. viii.) All grades of aluminum bronze can be rolled, swedged, spun, or drawn cold except A 1 and A 2. They can all be worked at a bright red heat. In rolling, swedging, or spinning cold, it should be annealed very often, and at a brighter red heat than is used for annealing brass. Seamless Tubes. — Leonard Waldo, Trans. A. S. M. E. , vol. xviii, describes the manufacture of aluminum bronze seamless tubing. Many difficulties were met in all stages of the process. A cold drawn bar, 1.49 ins. outside diameter, 0.05 in. thick, showed a yield point of 68,700, and a tensile strength of 96,000 lbs. per sq. in. with an elongation of 4.9% in 10 in.; heated to bright red and plunged in water, the Y. P. reduced to 24,200 and the T. S. to 47,600 lbs. per sq. in., and the elongation in 10 ins. increased to 64.9%. ALUMINUM ALLOYS. 373 Brazing. — Aluminum bronze will braze as well as any other metal, using one-quarter brass solder (zinc 500, copper 500) and three-quarters borax, or, better, three-quarters cryolite. Soldering. — To solder aluminum bronze with ordinary soft (pewter) solder: Cleanse well the parts to be joined free from grease and dirt. Then place the parts to be soldered in a strong solution of sulphate of copper and place in the bath a rod of soft iron touching the parts to be joined. After a while a coppery-like surface will be seen on the metal. Remove from bath, rinse quite clean, and brighten the surfaces. These surfaces can then be tinned by using a fluid consisting of zinc dissolved in hydrochloric acid, in the ordinary way, with common soft solder. Mierzinski recommends ordinary hard solder, and says that Hulot uses an alloy of the usual half-and-half lead-tin solder, with 12.5%, 25% or 50% of zinc amalgam. Aluminum Brass. (E. H. Cowles, Trans. A. I. M. E., vol. xviii.) — Cowles aluminum brass is made by fusing together equal weights of A 1 aluminum bronze, copper, and zinc. The copper and bronze are first thoroughly melted and mixed, and the zinc is finally added. The material is left in the furnace until small test-bars are taken from it and broken. When these bars show a tensile strength of 80,000 pounds or over, with 2 or 3 per cent ductility, the metal is ready to be poured. Tests of this brass, on small bars, have at times shown as high as 100,000 pounds tensile strength. The screw of the United States gunboat Petrel is cast from this brass mixed with a trifle less zinc in order to increase its ductility. Tests of Aluminum Brass. (Cowles E. S. & Al. Co.) Specimen (Castings) Diameter of Piece, Inch. Area, sq. in. Tensile Strength, lbs. per sq. in. Elastic Limit, lbs. per sq. in. Elonga tion, per ct. Remarks. 15%A grade Bronze ) 17% Zinc | 0.465 0.465 0.460 0.1698 0.1698 0.1661 41,225 78,327 72,246 17,668 41 1/2 21/2 21/2 S3 bC 68% Copper ) 1 part A Bronze . . . ) 1 part Copper ) 1 part A Bronze . . . ) I part Zinc j 1 part Copper ) The first brass on the above list is an extremely tough metal with low elastic limit, made purposely so as to "upset" easily. The other, which is called Aluminum brass No. 2, is very hard. We have not in this country or in England any official standard by which to judge of the physical characteristics of cast metals. There are two conditions that are absolutely necessary to be known before we can make a fair comparison of different materials; namely, whether the casting was made in dry or green sand or in a chill, and whether it was attached to a larger casting or cast by itself. It has also been found that chill-castings give higher results than sand-castings, and that bars cast by themselves purposely for testing almost invariably run higher than test-bars attached to castings. It is also a fact that bars cut out from castings are generallv weaker than bars cast alone. (E. H. Cowles.) Caution as to Reported Strength of Alloys. — The same variation in strength which has been found in tests of gun-metal (copper and tin) noted above, must be expected in tests of aluminum bronze and in fact of all alloys. They are exceedingly subject to variation in density and in grain, caused by differences in method of moulding and casting, temperature of pouring, size and shape of casting, depth of "sinking head," etc. 374 Aluminum Hardened by Addition of Copper. Tests of rolled sheets 0.04 inch thick. (The Engineer, Jan. 2, 1891.) Al. Per cent. Cu. Per cent. Sp. Gr. Calculated. Sp. Gr. Determined. Tensile Strength lbs. per sq. in. 100 2.67 2.71 2.77 2.82 2.85 26,535 43,563 44,130 54,773 50,374 98 96 94 92 2 4 6 8 2.78 2.90 3.02 3.14 Tests of Aluminum Alloys. (Engineer Harris, U. S. N., Trans. A. I. M. E., vol. xviii.) Composition. Tensile Strength per sq. in., lbs. Elastic Limit, lbs. per sq. in. Elonga- tion, per ct. Reduc- tion of Area, per ct' Copper. Alumi- num. Silicon. Zinc. Iron. 91.5G% 88.50 91.50 90.00 6.5G% 9.33 6.50 9.00 3.33 3.33 6.50 6.50 9.33 6.50 1.73% 1.66 1.75 1.00 0.33 0.33 1.75 0.50 1.66 0.50 0.25% 0.50 0.25 60,700 66,000 67,600 72,830 82,200 70,400 59,100 53,000 69,930 46,530 18,000 27,000 24,000 33,000 60,000 55,000 19,000 19,000 33,000 17,000 23.2 3.8 13 2.40 2.33 0.4 15.1 6.2 1.33 7.8 30.7 7.8 21.62 5.78 63.00 63.00 91.50 93.00 33.33% 33.33 "6!25" 9.88 4.33 23.59 15.5 88.50 92.00 0.50 3.30 19.19 For comparison with the above 6 tests of " Navy Yard Bronze," Cu 88, Sn 10, Zn 2, are given in which the T. S. ranges from 18,000 to 24,590, E. L. from 10,000 to 13,000, El. 2.5 to 5.8%, Red. 4.7 to 10.89. Alloys of Aluminum, Silicon and Iron. M. and E. Bernard have succeeded in obtaining through electrolysis, by treating directly and without previous purification, the aluminum earths (red and white bauxites), the following: Alloys such as ferro-aluminum, ferro-silicon-aluminum and silicon- aluminum, where the proportion of silicon may exceed 10%, which are employed in the metallurgy of iron for refining steel and cast-iron. Also silicon-aluminum, where the proportion of silicon does not exceed 10%, which may be employed in mechanical constructions in a rolled or hammered condition, in place of steel, on account of their great resist- ance, especially where the lightness of the piece in construction consti- tutes one of the main conditions of success. The following analyses are given: 1. Alloys applied to the metallurgy of iron, the refining of steel and cast iron: No. 1. Al, 70%; Fe, 25%: Si, 5%. No. 2. Al, 70; Fe, 20; Si, 10. No. 3. Al, 70; Fe, 15; Si, 15. No. 4. Al, 70; Fe, 10; Si, 20. No. 5. Al, 70; Fe, 10; Si, 10; Mn, 10. No. 6. Al, 70; Fe, trace; Si, 20; Mn, 10. 2. Mechanical alloys: No. 1. Al, 92; Si, 6.75; Fe, 1.25. No. 2. Al, 90; Si, 9.25; Fe, 0.75. No. 3. Al, 90; Si, 10; Fe, trace. The best results were with alloys where the proportion of iron was very low, and the proportion of silicon in the neighborhood of 10%. Above that pro- portion the alloy becomes crystalline and can no longer be employed. The density of the allovs of silicon is approximately the same as that of aluminum. — La Melallurgie, 1892. ALUMINUM ALLOYS. 375 Tungsten and Aluminum. — Mr. Leinhardt Mannesmann says that the addition of a little tungsten to pure aluminum or its alloys com- municates a remarkable resistance to the action of cold and hot Mater, salt water and other reagents. When the proportion of tungsten is sufficient the alloys offer great resistance to tensile strains. An alloy of aluminum and tungsten called partinium, from the name of its inventor, M. Partin, has been used in France since 1898 for motor-car bodies. Its properties are stated as follows: Cast, sp. gr., 2.86; T. S., 17,000 to 24,000; elong., 12 to 6%. Rolled, sp. gr., 3.09; T. S., 45,500 to 53,600; elong., 8 to 6%. Aluminum, Copper, and Tin. — Prof. R. C. Carpenter, Trans. A. S. M. E., vol. xix., finds the following alloys of maximum strength iai a series in which two of the three metals are in equal proportions: Al, 85; Cu, 7.5; Sn, 7.5; tensile strength, 30,000 lbs. per sq. in.; elongation in 6 in., 4%; sp. gr., 3.02. Al, 6.25; Cu, 87.5; Sn, 6.25; T. S., 63,000; EL, 3.8; sp. gr., 7.35. Al, 5; Cu, 5; Sn, 90; T. S., 11,000; EL, 10.1; sp.gr., 6.82. From 85 to 95% Cu the bars have considerable strength, are close grained and of a golden color. Between 78 and 80% the color changes to silver white and the bars become brittle. From 78 to 20% Cu the alloys are very hard and brittle, and worthless for practical purposes. Aluminum is strengthened by the addition of equal parts of copper and tin up to 7.5% of each, beyond which the strength decreases. All the alloys that contain between 20 and 60% of either one of the three metals are very weak. Aluminum and Zinc. — Like the copper alloys, the zinc alloys can be divided into two classes, (1) those containing a relatively snail amount of aluminum, and (2) those containing less than 35% of zinc. The first class is used largely in galvanizing baths to produce greater fluidity, while the second class embraces the zinc casting alloys. Prof. Carpenter finds that the strongest alloy of these metals consists of two parts of alumi- num and one part of zinc. Its tensile strength is 24,000 to 26,000 lbs. per sq. in.; has but little ductility, is readily cut with machine-tools, and is a good substitute for hard cast brass. Aluminum and Tin. — M. Bourbouze has compounded an alloy of aluminum and tin, by fusing together 100 parts of the former vith 10 parts of the latter. This alloy is paler than aluminum, and has a specific gravity of 2.85. The alloy is not as easily attacked by several reagents as aluminum is, and it can also be worked more readily. Another advantage is that it can be soldered as easily as bronze, without fuither preliminary preparations. Prof. Carpenter found that aluminum-tin alloys with from 2 to 10% Al are as a rule weaker than pure aluminum and of little practical value. Aluminum with Nickel, German Silver or Titanium. — J. W. Richards, Jour. Frank. Inst., 1895, says that an addition of 5% of nickel or German silver, or 2% of titanium to aluminum increases the tensile strength to 20,000-30,000 lbs. per sq. in. in castings and to 40,000-50,000 lbs. in sheet. For purposes where the requirements are fine color, strength, hardness and springiness the German-silver alloy is recom- mended. Aluminum-Antimony Alloys. — Dr. C. R, Alder Wright describes some aluminum-antimony alloys in a communication read before the Society of Chemical Industry. The results of his researches do not dis- close the existence of a commercially useful alloy of these two metals, and have greater scientific than practical interest. A remarkable point is that the alloy with the chemical composition Al Sb has a higher melt- ing-point than either aluminum or antimony alone, and that when al urm - num is added to pure antimony the melting-point goes up from that of antimony (450° C.) to a certain temperature rather above that of silver (1000° C). Aluminum and Cast Iron. — Aluminum alloys readily with cast iron, up to 14 to 15% Al, but the metal decreases in strength as the Al is increased. Mixtures with greater percentages of Al are granular, and have practically no coherence. — Trans. A. I. M. E., vol. xviu., A. S. M. E., vol. xix. Other Aluminum Alloys. — Al 75.7, Cu 3, Zn 20, Mn 1.3 is an excellent casting metal, having a tensile strength of over 35,000 lbs. per sq. in., and a sp. gr. slightly above 3. It has very little ductility. 376 Al 96.5, Cu 2, and chromium 1.5 is a little heavier than pure alumi- num and has a tensile strength of 26,300 lbs. per sq. in. — A. S. M E., vol. xix. Aluminum and 31agnesium. — Magnalium. — An alloy containing 90 to 98% of aluminum, the balance being mainly magnesium, has been patented under the trade name of "magnalium." Its specific gravity is only 2.5; it is whiter, harder and stronger than aluminum, and can be forged, rolled, drawn, machined and filed. It takes a high polish and resists oxidation better than any other light metals or alloys. The tensile strength of cast magnalium, class X, is reported at 18,400 to 21,300 lbs. per sq. in., with a reduction of area of 3.75%; hard rolled plates, class Z, 52,200 lbs. per sq. in., with 3.7% reduction; annealed plates, 42,200 lbs. per sq. in., 17.8% reduction. Made by the Magna- lium Syndicate of Berlin. The price is said to be about twice that of aluminum. — (Mach'y, July, 1908.) Prof. Carpenter (A. S. M. E., vol. xix) found that additions of Mn increased the strength of Al up to 10% Mn. Larger additions made brittle alloys. Resistance of Aluminum Alloys to Corrosion. — J. W. Richards, Jour. Frank. Inst., 1895, gives the following table showing the relative j resistance to corrosion of aluminum (99% pure) and alloys of aluminum | with different metals, when immersed in the liquids named. The J figures are losses per day in milligrams per square centimeter of surface: 3% Caustic potash Cold. 3% Hydro- chloric Acid. Cold. Strong Nitric Acid. Cold. Strong Salt Solu- tion. 150° F. Strong Acetic Acid. 140° F. Car- bonic Acid. Water. 77° F. 3 per cent copper 3 per cent German silver 3 per cent nickel 2 per cent titanium 99 per cent aluminum . . . 265.0 1534.4 580.3 73.4 34.6 53.3 130.6 180.0 4.3 5.8 36.1 97.7 83.0 18.6 9.6 0.1 0.05 0.13 0.06 0.04 0.4 0.6 0.75 0.20 0.15 0.0 0.01 0.04 0.0 0.01 Aluminum Alloys used in Automobile Construction {Am. Mach., Aug. 22, 1907.) (1) Al 2, Zn, 1, T.S. 35,000; Sp. gr. 3.1 (2) Al 92, Cu, 8, T.S. 18,000; Sp. gr. 2.84 Ni, trace (3) Al 83, Zn, 15, Cu, 2, T.S. 23,000; Sp. gr. 3.1 (1) Unsatisfactory on account of failures under repeated vibration. (2) Generally used. Resists vibrations well. (3) Used to some extent. Many motor-car makers decline to use it because of uncertainty of its| behavior under vibration. ALLOTS OF MANGANESE AND COPPER. Various Manganese Alloys. — E. H. Cowles, in Trans. A. I. M. E. vol. xviii, p. 495, states that as the result of numerous experiments on mixtures of the several metals, copper, zinc, tin, lead, aluminum, iron, and manganese, and the metalloid silicon, and experiments upon the; same in ascertaining tensile strength, ductility, color, etc., the most important determinations appear to be about as follows: 1. That pure metallic manganese exerts a bleaching effect upon copper more radical in its action even than nickel. In other words, it was| found that 181/2% of manganese present in copper produces as white a color in the resulting alloy as 25% of nickel would do, this being the amount of each required to remove the last trace of red. 2. That upwards of 20% or 25% of manganese may be added to cop- per without reducing its ductility, although doubling its tensile strength and changing its color. 3. That manganese, copper, and zinc when melted together and poured into molds behave very much like the most "yeasty" German ALLOYS OF MANGANESE AND COPPER. 377 silver, producing an ingot which is a mass of blow-holes, and which swells up above the mold before cooling. 4. That the ahoy of manganese and copper by itself is very easily oxidized. 5. That the addition of 1.25% of aluminum to a manganese-copper alloy converts it from one of the most refractory of metals in the casting process into a metal of superior casting qualities, and the non-corrodi- bility of which is in many instances greater than that of either German or nickel silver. A "silver-bronze" alloy especially designed for rods, sheets, and wire has the following composition: Mn, 18; Al, 1.20; Si, 0.5; Zn, 13; and Cu, 67.5%. It has a tensile strength of about 57,000 lbs. on small bars, and 20% elongation. It has been rolled into thin plate and drawn into wire 0.008 inch in diameter. A test of the electrical conductivity of this wire (of size No. 32) shows its resistance to be 41.44 times that of pure copper. This is far lower conductivity than that of German silver. Manganese Bronze. (F. L. Garrison, Jour. F. I., 1891.) — This alloy has been used extensively for casting propeller-blades. Tests of some made by B. H. Cramp & Co., of Philadelphia, gave an average elastic limit of 30,000 lbs. per sq, in., tensile strength of about 60,000 lbs. per sq. in. with an elongation of 8% to 10% in sand castings. When rolled, the E. L. is about 80,000 lbs. per sq. in., tensile strength 95,000 to 106,000 lbs. per sq. in., with an elongation of 12% to 15%. Compression tests made at United States Navy Department from the metal in the pouring-gate of propeller-hub of U. S. S. Maine gave in two tests a crushing stress of 126,450 and 135,750 lb. per sq. in. The specimens were 1 inch high by 0.7 x 0.7 inch in cross-section = 0.49 square inch. Both specimens gave way by shearing; on a plane making an angle of nearly 45° with the direction of stress. A test on a specimen 1 x 1 x 1 inch was made from a piece of the same pouring-gate. Under stress of 150,000 pounds it was flattened to 0.72 inch high by about ll/4 x 11/4 inches, but without rupture or any sign of distress. One of the great objections to the use of manganese bronze, or in fact any alloy except iron or steel, for the propellers of iron ships is on account of the galvanic action set up between the propeller and the stern-posts. This difficulty has in great measure been overcome by putting strips of rolled zinc around the propeller apertures in the stern- frames. The following analysis of Parsons' manganese bronze No. 2 was made from a chip from the propeller of Mr. W. K. Vanderbilt's vacht Alva. Cu, 88.64; Zn, 1.57; Sn, 8.70; Fe, 0.72; Pb, 0.30; P, trace. It will be observed there is no manganese present and the amount of zinc is very small. E. H. Cowles, Trans. A. I. M. E., vol. xviii, says: Manganese bronze, so called, is in reality a manganese brass, for zinc instead of tin is the chief element added to the copper. Mr. P. M. Parsons, the proprietor of this brand of metal, has claimed for it a tensile strength of from 24 to 28 tons per sq. in. in small bars when cast in sand. E. S. Sperry, Am. Mach., Feb. 1, 1906, gives the following analyses of manganese bronze: Cu. Zn. Fe. Sn. Al. Mn. Pb. No. 1.. .. 60.27 56.11 60.00 56.00 37.52 41.34 38.00 42.38 1.41 1.30 1.25 1.25 0.75 0.75 0.65 0.75 0.47 6;5o" 0.01 0.01 0.10 0.12 O.Ui " 2 " 3 0.02 " 4 No. 1 is Parsons' alloy for sheet, No. 2 for sand casting. No. 3 is Mr. Sperry's formula for sheet, and No. 4 his formula for sand castings. The mixture for No. 3, allowing for volatilization of some zinc is: copper: 60 lbs.; zinc, 39 lbs.; "steel alloy," 2 lbs. That for No. 4 is: copper. 56 lbs.; zinc, 43 lbs.; "steel alloy," 2 lbs.; aluminum, 0.5 lb. The steel alloy is made by melting wrought iron, 18 lbs.; ferro-manganese (80 Fe, 20 Mn), 4 lbs.; tin, 10 lbs. The iron and ferro-manganese are first melted and then the tin is added. In making the bronzes about 15 lbs. of the copper is first melted under charcoal, the steel alloy is 378 added, melted and stirred, then the aluminum is added, melted and stirred, then the rest of the copper is added, and finally the zinc. The only function of the manganese is to act as a carrier to the iron, which is difficult to alloy with copper without such carrier. The iron is needed to give a high elastic limit. Green sand castings of No. 4 fre- quently give results as high as the following: T. S., 70,000; E. L 30,000 lbs. per sq. in.; elongation in 6 ins., 18%; reduction of area' 26%. Magnetic Alloys of Non-Magnetic Metals. (El. World, April 15, 1905; Electrot.-Zeit. Mar. 2, 1905.) — Dr. Heusler has discovered that alloys of manganese, aluminum, and copper are strongly magnetic. The best results have been obtained when the Mn and Al are in the proportions of their respective atomic weights, 55 and 27.1. Two such alloys are described (1) Mn, 26.8; Al, 13.2; Cu, 60. (2) Mn, 20.1; Al, 9.9; Cu, 70, with 1% Pb added. The first was too brittle to be workable. The second was machined without difficulty. These alloys have as yet no commercial importance, as they are far inferior magnetically (at most 1 to 4) to iron. GERMAN-SILVER, AND OTHER NICKEL ALLOTS. German Silver. — The composition of German silver is a very un- certain thing and depends largely on the honesty of the manufacturer and the price the purchaser is willing to pay. It is composed of copper, zinc, and nickel in varying proportions. The best varieties contain from 18% to 25% of nickel and from 20% to 30% of zinc, the remainder being copper. The more expensive nickel silver contains from 25% to 33% of nickel and from 75% to 66% of copper. The nickel is used as a whitening element; it also strengthens the alloy and renders it harder and more non-corrodible than the brass made without it, of copper and zinc. Of all troublesome alloys to handle in the foundry or rolling-mill, German silver is the worst. It is unmanageable and refractory at every step in its transition from the crude elements into rods, sheets, or wire. (E. H. Cowles, Trans. A.I.M.E., xviii, p. 494.) The following list of copper-nickel alloys is from various sources: Copper. Nickel. Tin. Zinc. 51.6 50.2 51.1 52 to 55 75 to 66 40.4 8 2 8 8 25.8 14.8 13.8 18 to 25 25 to 33 31.6 3 1 2 3 22.6 3.1 3.2 31.9 31.9 " " 20 to 30 Nickel " 6.5 parts 6.5 " 1 3.5 " 3.5 " Nickel-copper Alloys. — (F. L. Sperry, A. I. M. E., 1895.) - Copper. Nickel. Zinc. Iron. Cobalt. 52 to 63 50 65.4 50 50 to 60 45.7 to 60 52.5 50 88 75 22 to 6 18.7 to 20 16.8 50 25 to 20 31.6 to 15 17.7 25 12 25 26 to 31 31.3 to 30 13.4 3.4 Christofle 25 to 20 25.4 to 17 28.8 25 English, Sheffield to 2.6 to 3.4 ALLOYS OF BISMUTH. 379 A refined copper-nickel alloy containing 50% copper and 49% nickel, with very small amounts of iron, silicon and carbon, is produced direct from Bessemer matte in the Sudbury (Canada) Nickel Works. German- silver manufacturers purchase a ready-made alloy, which melts at a low heat and requires only the addition of zinc, instead of buying the nickel and copper separately. This alloy, "50-50" as it is called, is almost indistinguishable from pure nickel. Its cost is less than nickel, its melting-point much lower, it can be cast solid in any form desired, and furnishes a casting which works easily in the lathe or planer, yield- ing a silvery- white surface unchanged by air or moisture. For bullet casings now used in various British and Continental rifles, a special alloy of 80% copper and 20% nickel is made. Monel Metal. — An alloy of about 72% Ni, 1.5 Fe, 26.5 Cu, made from the Canadian copper-nickel ores, is described in the Metal Worker, Oct. 10, 1908. It has many valuable properties when rolled into sheets, making it especially suitable for roofing. It is ductile and flexible, is easily soldered, has a high resistance to corrosion, and a relatively small expan- sion and contraction under temperature changes. The tensile strength in castings is from 70,000 to 80,000 lbs. per sq. in., and in rolled sheets as high as 108,000 lbs. Constantan is an alloy containing about 60% copper and 40% nickel, which is much used for resistance wire in electrical instruments. Its electrical resistance is about twenty-eight to thirty times that of copper, and it possesses a very low temperature coefficient, — approximately .00003. This same material is also much used to form one element of base-metal thermo-couples. ALLOYS OF BISMUTH. By adding a small amount of bismuth to lead the latter may be hardened and toughened. An alloy consisting of three parts of lead and two of bismuth has ten times the hardness and twenty times the tenacity of lead. The alloys of bismuth with both tin and lead are extremely fusible, and take fine impressions of casts and molds. An alloy of one part Bi, two parts Sn, and one part Pb is used by pewter- workers as a soft solder, and by soap-makers for molds. An alloy of five parts Bi, two parts Sn, and three parts Pb imelts at 199° F., and is somewhat used for stereotyping, and for metallic writing-pencils. Thorpe gives the following proportions for the better-known fusible metals: Name of Alloy. Bis- muth. Lead. Tin. Cad- mium. Mer- cury. Melting- point. 50 50 50 50 50 50 50 31.25 28.10 25.00 25.00 25.00 26.90 20.55 18.75 24.10 25.00 25.00 12.50 12.78 21.10 202° F. 203° " 201° " D' Arcet's with mercury Wood's 10.40 ' 14.03 250.0 113° " 149° " 149° " Guthrie's " Eutectic ". "Very low.'? The action of heat upon some of these alloys is remarkable. Thus, Lipowitz's alloy, which solidifies at 149° F., contracts very rapidly at first, as it cools from this point. As the cooling goes on the contrac- tion becomes slower and slower, until the temperature falls to 101.3° F. From this point the alloy expands as it cools, until the temperature falls to about 77° F., after which it again, contracts, so that at 32° F. a bar of the alloy has the same length as at 115° F. Alloys of bismuth have been used for making fusible plugs for boilers, but it is found that they are altered by the continued action of heat, so that one cannot rely upon them to melt at the proper temperature. Pure Banca tin is used "by the U. S. Government for fusible plugs. 380 FUSIBLE ALLOTS. (From various sources. Many of the figures are probably very inaccurate.) Sir Isaac Newton's, bismuth 5, lead 3, tin 2, melts at 212° F. Rose's, bismuth 2, lead 1, tin 1, melts at 200 " Wood's, cadmium 1, bismuth 4, lead 2, tin 1, melts at 165 " Guthrie's, cadmium 13.29, bismuth 47.38, lead 19.36, tin 19.97, melts at 160 " Lead 1, tin 1, bismuth 1, cadmium 1, melts at 155 " Lead 3, tin 5, bismuth 8, melts at 208 " Lead 1, tin 3, bismuth 5, melts at 212 " Lead 1, tin 4, bismuth 5, melts at 240 " Tin 1, bismuth 1, melts at 286 ' Lead 2, tin 3, melts at 334 to 367 ' Tin 2, bismuth 1, melts at 336 ' Lead 1, tin 2, melts at 340 to 360 ' Tin 8, bismuth 1, melts at 392 ' Lead 2, tin 1, melts at 440 to 475 ' Lead 1, tin 1, melts at 370 to 400 ' Lead 1, tin 3, melts at 356 to 383 ' Tin 3, bismuth 1, melts at 392 ' Lead 1 , bismuth 1 , melts at 257 ' Lead 1, tin 1, bismuth 4, melts at 201 ' Lead 5, tin 3, bismuth 8, melts at 202 ' Tin 3, bismuth 5, melts at 202 ' BEARING-METAL ALLOTS. (C. B. Dudley, Jour. F. I., Feb. and March, 1892.) Alloys are used as bearings in place of wrought iron, cast iron, or steel, partly because wear and friction are believed to be more rapid when two metals of the same kind work together, partly because the I soft metals are more easily worked and got into proper shape, and partly because it is desirable to use a soft metal which will take the wear j rather than a hard metal, which will wear the journal more rapidly. A good bearing-metal must have five characteristics: (1) It must be strong enough to carry the load without distortion. Pressures on car- journals are frequently as high as 350 to 400 lb! per square inch. (2) A good bearing-metal should not heat readily. The old copper- tin bearing, made of seven parts copper to one part tin, is more apt to heat than some other alloys. In general, research seems to show that the harder the bearing-metal, the more likely it is to heat. (3) Good bearing-metal should work well in the foundry. Oxidation while melting causes spongy castings. It can be prevented by a liberal use of powdered charcoal while melting. The addition of 1% to 2% of zinc or a small amount of phosphorus greatly aids in the production of I sound castings. This is a principal element of value in phosphor- bronze. (4) Good bearing-metals should show small friction. It is true that J friction is almost wholly a question of the lubricant used; but the metal j ( of the bearing has certainly some influence. (5) Other things being equal, the best bearing-metal is that which I wears slowest. The principal constituents of bearing-metal alloys are copper, tin, W lead, zinc, antimony, iron, and aluminum. The following table gives I the constituents of most of the prominent bearing-metals as analyzed at : the Pennsylvania Railroad laboratory at Altoona. BEARING-METAL ALLOYS. 381 Analyses of Bearing-metal Alloys. Metal. Copper. Tin. Lead. Zinc. Anti- mony. Iron. 70.20 1.60 4.25 98.13 14.75 10.20 55 87.92 84.87 1.15 67.73 80.69 14.57 12.40 5.10 83.55 78.44 0.31 15.06 12.52 "85l57 12.08 15.10 trace 9.91 14.38 4.01 16.73 18.83 ? (1) 75.47 77.83 92.39 trace 9.72 9.60 2.37 • (2) trace trace(3) 0.07 trace 0.98 38.40 16.45 19.60 American anti-friction 65 59.66 75.80 76.41 90.52 81.24 2J6 9.20 10.60 9.58 10.98 11 (5) 7.27 88.32 "84 J3" 94.40 9.61 15.00 (6) "42!67' trace 11.93 "i4J8' 6.03 Harrington bronze 55.73 0.97 0.68 61 79.17 76.80 10.22 8.00 ...(7) Ex. B. metal (*\ Other constituents: (1) No graphite. (2) Possible trace of carbon. (3) Trace of phosphorus. (4) Possible trace of bismuth. (5) No manganese. (6) Phosphorus or arsenic, 0.37. (7) Phosphorus, 0.94. (8) Phosphorus, 0.20. * Dr. H. C. Torrey says this analysis is erroneous and that Magnolia metal always contains tin. As an example of the influence of minute changes in an alloy, the Har- rington bronze, which consists of a minute proportion of iron in a cop- per-zinc alloy, showed after rolling a tensile strength of 75,000 lb. and 20% elongation in 2 inches. In experimenting on this subject on the Pennsylvania Railroad, a certain number of the bearings were made of a standard bearing-metal, and the same number were made of the metal to be tested. These bearings were placed on opposite ends of the same axle, one side of the car having the standard bearings, the other the experimental. Before going into service the bearings were carefully weighed, and after a sufficient time they were again weighed. The standard bearing-metal used is the "S bearing-metal" of the Phosphor-Bronze Smelting Co. It contains about 79.70% copper, 9.50% lead, 10% tin, and 0.80% phos- phorus. A large number of experiments have shown that the loss of weight of a bearing of this metal is 1 lb. to each 18,000 to 25,000 miles traveled. Besides the measurement of wear, observations were made on the frequency of "hot boxes" with the different metals. The results of the tests for wear, so far as given, are condensed into the following table: Composition. Rate Metal. , — A \ of Copper. Standard 79.70 Copper-tin 87.50 Same, second experiment , Same, third experiment Arsenic-bronze 89.20 Arsenic-bronze 79.20 Arsenic-bronze 79.70 "K" bronze 77.00 Same, second experiment , Alloy "B" 77.00 Tin. 10.00 12.50 Lead. 9.50 Phos. Arsenic. Wear. 0.80 10.00 10.00 10.00 10.50 7.00 9.50 12.50 0.80 0.80 0.80 100 148 153 147 142 115 101 92 92.7 86.5 382 ALLOYS. The old copper-tin alloy of 7 to 1 has repeatedly proved its inferiority to the phosphor-bronze metal. Many more of the copper-tin bearings heated than of the phosphor-bronze. The showing of these tests was so satisfactory that phosphor-bronze was adopted as the standard bearing- metal of the Pennsylvania R.R., and was used for a long time. The experiments, however, were continued. It was found that arsenic ii practically takes the place of phosphorus in a copper-tin alloy, and three tests were made with arsenic-bron2es as noted above. As the propor- i tion to lead is increased to correspond with the standard, the durability increases as well. In view of these results the "K" bronze was tried, in which neither phosphorus nor arsenic were used, and in which the lead was increased above the proportion in the standard phosphor-bronze. I The result was that the metal wore 7.30% slower than the phosphor-! bronze. No trouble from heating was experienced with the "K" bronze j more than with the standard. Dr. Dudley continues: At about this time we began to find evidences that wear of bearing- metal alloys varie 1 in accordance with the following law: "That alloy which has the greatest power of distortion without rupture (resilience), will best resist wear." It was now attempted to design an alloy in accordance with this law, taking first the proportions of copper and tin. j 91/2 parts copper o 1 of in was settled on by experiment as the standard, although some evidence since that time tends to show that 12 or possi- bly 15 parts copper to 1 of tin might have been better. The influence of i lead on this copper-tin alloy seems to be much the same as a still further diminution of tin. However, the tendency of the metal to yield under pressure increases as the amount of tin is diminished, and the amount of the lead increased, so a limit is set to the use of lead. A certain amount of tin is also necessary to keep the lead alloyed with the copper. I Bearings were cast of the metal noted in the table as alloy "B/" and it i wore 13.5% slower tha.n the standard phosphor-bronze. This metal is i now the standarrl bearingr-metal of the Pennsylvania Railroad, being | slightly changed in composition to allow the use of phosphor-bronze scrap. The formula adopted is: Copper, 105 lbs.; phosphor-bronze, j 60 lbs.; tin, 93/4 lbs.; lead, 251/4 lbs. By using ordinary care in the | foundry, keeping the metal well covered with charcoal during the melt- I ing, no trouble is found in casting good bearings with this metal. The { copper and the phosphor-bronze can be put in the pot before putting it in the melting-hole. The tin and lead should be added after the pot is j taken from the fire. It is not known whether the use of a little zinc, or possibly some other 1 combination, might not give still better results. For the present, how- j ever, this alloy is considered to fulfill the various conditions required for i| good bearing-metal better than any other alloy. The phosphor-bronze had an ultimate tensile strength of 30,000 lb., with 6% elongation, whereas the alloy "B" had 24,000 lb. T. S. and 11% elongation. Bearing Metal Practice, 1907. (G. H. Clamer, Proc. A. S. T. M., vii, 302, discusses the history of bearing metal practice since the date of Dr. Dudley's paper quoted above. It was found that tin could be dimin- ished and lead inceased far beyond the figures formerly used, and a satis- 1 ' factory bearing metal was made with 65% copper, 5% tin and 30% lead. ' This alloy is largely sold under the name of "plastic bronze." It has a , Compressive strength of about 15,000 lbs. per sq. in., and is found to operate without distortion in the bearings of the heaviest locomotives, not only for driving brasses, but also for rod brasses and bushings, and for bearings of cars of 100,000 lbs. capacity, the heaviest cars now in service. Specifications of different railroads cover bearing alloys with tin from 8 to 10% and lead from 10 to 15%. There is also used a vast quantity of bearings made from scrap. These contain copper, 65 to 75%, j tin, 2 to 8%, lead, 10 to 18%, zinc, 5 to 20%, and they constitute from 50 to 75 per cent of the car bearings now in use. White Metal for Engine Bearings. (Report of a British Naval) Committee, Eng'g, July 18, 1902.) — For lining bearings, crankpin bushes, and other parts exclusive of cross-head bushes: Tin 12, copper 1, antimony 1. Melt 6 tin 1 copper, and 6 tin 1 antimony separately and mix the two together. For cross-head bushes a harder alloy, viz., 85% tin, 5% copper, 10% antimony, has given good results. (For other bearing-metals, see " Alloys containing Antimony," below.) ALLOYS CONTAINING ANTIMONY. 383 ALLOYS CONTAINING ANTIMONY. Various Analyses of Babbitt Metal and other ing Antimony. Alloys CONTAIN- Tin. Copper. Antimony. Zinc. Lead. Bismuth. Babbitt metal 1 50 = 89.3 96 = 88.9 .85.7 .81.9 .81.0 .70.5 .22 .45.5 .89.3 .85 1 1.8 4 3.7 1.0 "2" 4 10 1.5 1.8 5 5 parts 8.9 per ct. for light duty ) Harder Babbitt ) 8 parts 7.4per ct. 10.1 16. 2 16 25.5 62 13 7.1 10 2.9 1.9 1 «« 6 " Babbitt " 40.0 Plate pewter White metal 1 8 Bearings an Ger. locomotives. * It is mixed as follows: Twelve parts of copper are first melted and then 36 parts of tin are added; 24 parts of antimony are put in, and then 36 parts of tin, the temperature being lowered as soon as the copper is melted in order not to oxidize the tin and antimony, the sur- face of the bath being protected from contact with the air. The alloy thus made is subsequently remelted in the proportion of 50 parts of alloy to 100 tin. (Joshua Rose.) White-metal Alloys. — The following alloys are used as lining metals by the Eastern Railroad of France (1890): Number. Lead. Antimony. Tin. Copper. 1.. 65 70 80 25 11.12 20 8 83.33' 10 12 10 2 5.55 3 4 No 1 is used for lining cross-head slides, rod-brasses and axle-bear- ings; No. 2 for lining axle-bearings and connecting-rod brasses of heavy engines; No. 3 for lining eccentric straps and for bronze slide-valves; and No. 4 for metallic rod-packing. Some of the best-known white-metal alloys are the following (Circular of Hoveler & Dieckhaus, London, 1893): Tin. Anti- mony. Lead. Copper. Zinc. 86 70 55 16 71/2 85 1 15 18 71/2 2 101/2 231/2 7 2 . 41/2 31/2 5 7 71/2 27 2. Richards' 3. Babbitt's 4. Fenton's 79 871/2 6. German Navy "There are engineers who object to white metal containing lead or zinc. This is, however, a prejudice quite unfounded, inasmuch as lead and zinc often have properties of great use in white alloys. It is a further fact that an "easy liquid" alloy must not contain more than 18% of antimony, which is an invaluable ingredient of white metal 384 ALLOYS. for improving its hardness; but in no case must it exceed that margin, as this would reduce the plasticity of the compound and make it brittle. Hardest tin-lead alloy: 6 tin, 4 lead. Hardest of all tin alloys (?) : 74 tin, 18 antimony, 8 copper. Alloy for thin open-work, ornamental castings: Lead 2, antimony 1. White metal for patterns: Lead 10, bismuth 6, antimony 2, common brass 8, tin 10. Type-metal is made of various proportions of lead and antimony, from 17% to 20% antimony according to the hardness desired. Babbitt Metals. (C. R. Tompkins, Mechanical News, Jan., 1891.) The practice of lining journal-boxes with a metal that is sufficiently fusible to be melted in a common ladle is not always so much for the purpose of securing anti-friction properties as for the convenience and cheapness of forming a perfect bearing in line with the shaft without the necessity of boring them. Boxes that are bored, no matter how accurate, require great care in fitting and attaching them to the frame or other parts of a machine. It is not good practice, however, to use the shaft for the purpose of casting the bearings, especially if the shaft be steel, for the reason that the hot metal is apt to spring it; the better plan is to use a mandrel of the same size or a trifle larger for this purpose. For slow-running journals, where the load is moderate, almost any metal that may be conveniently melted and will run free will answer the purpose. For wearing properties, with a moderate speed, there is probably nothing superior to pure zinc, but when not combined with some other metal it shrinks so much in cooling that it cannot be held firmly in the recess, and soon works loose; and it lacks those anti-friction properties which are necessary in order to stand high speed. For line-shafting, and all work where the speed is not over 300 or 400 r. p. m., an alloy of 8 parts zinc and 2 parts block-tin will not only wear longer than any composition of this class, but will successfully resist a heavy load. The tin counteracts the shrinkage, so that the metal, if not overheated, will firmly adhere to the box until it is worn out. But this mixture does not possess sufficient anti-friction properties to warrant its use in fast-running journals. Among all the soft metals in use there are none that possess greater anti-friction properties than pure lead; but lead alone is impracticable, for it is so soft that it cannot be retained in the recess. But when by any process lead can be sufficiently hardened to be retained in the boxes without materially injuring its anti-friction properties, there is no metal that will wear longer in light fast-running journals. With most of the best and most popular anti-friction metals in use and sold under the name of the Babbitt metal, the basis is lead. Lead and antimony have the property of combining with each other in all proportions without impairing the anti-friction properties of either. The antimony hardens the lead, and when mixed in the proportion of 80 parts lead by weight with 20 parts antimony, no other known compo- sition of metals possesses greater anti-friction or wearing properties, or will stand a higher speed without heat or abrasion. It runs free in its melted state, has no shrinkage, and is better adapted to light high- speed machinery than any other known metal. Care, however, should be manifested in using it, and it should never be heated beyond a temper- ature that will scorch a dry pine stick. Many different compositions are sold under the name of Babbitt metal. Some are good, but more are worthless; while but very little genuine Babbitt metal is sold that is made strictly according to the original formula. Most of the metals sold under that name are the refuse of type-foundries and other smelting-works, melted and cast into fancy ingots with special brands, and sold under the name of Babbitt metal. It is difficult at the present time to determine the exact formulas used by the original Babbitt, the inventor of the recessed box, as a num- ber of different formulas are given for that composition. Tin, copper, SOLDERS. 385 and antimony were the ingredients, and from the best sources of infor- mation the original proportions were as follows: Another writer gives: 50 parts tin == 89.3% 83.3% 2 parts copper = 3.6% 8.3% 4 parts antimony = 7.1 % 8.3 % The copper was first melted, and the antimony added first and then about ten or fifteen pounds of tin, the whole kept at a dull-red heat and constantly stirred until the metals were thoroughly incorporated, after which the balance of the tin was added, and after being thoroughly stirred again it was then cast into ingots. When the copper is thoroughly melted, and before the antimony is added, a handful of powdered char- coal should be thrown into the crucible to form a flux, in order to exclude the air and prevent the antimony from vaporizing; otherwise much of it will escape in the form of a vapor and consequently be wasted. This metal, when carefully prepared, is probably one of the best metals in use for lining boxes that are subjected to a heavy weight and wear; but for light fast-running journals the copper renders it more susceptible to friction, and it is more liable to heat than the metal composed of lead and antimony in the proportions just given. SOLDERS. Common solders, equal parts tin and lead; fine solder, 2 tin to 1 lead; cheap solder, 2 lead, 1 tin. Fusing-point of tin-lead alloys (many figures probably inaccurate). Tin H/2 to lead 1 334° F. 2 " " 1 340 " 3 " " 1 356 " 4 " " 1 365 " 5 " " 1 378 " 6 " " 1 381 1 to lead 25 . . . . . . 558< 1 " " 10... ... 541 1 " " 5... ...511 1 " " 3... ...482 1 " " 2... ...441 1 " " 1... ...370 The melting point of the tin-lead alloys decreases almost proportionately to the increase of tin, from 619°F, the melting point of pure lead, to 356°F when the alloy contains 68% of tin, and then increases to 44S°F., the melt- ing point of pure tin. Alloys on either side of the 68% mixture begin to sorten materially at 356°F, because at that temperature the eutectic alloy melts and permits the whole alloy to soften. (Dr. J. A. Mathews.) Common pewter contains 4 lead to 1 tin. The relative hardness of the various tin and lead solders has been determined by Brinell's method. The results are as follows: % Tin Hardness 3.90 10 10.10 20 12.16 30 14.46 40 15.76 50 14.90 60 14.58 % Tin Hardness 66 16.66 67 15.40 68 14.58 70 15.84 80 15.20 90 13.25 100 4.14 The hardest solder is the one composed of 2 parts of tin and 1 part of lead. It is the eutectic alloy, or the one with the lowest melting point of all the mixtures. — Mechanical World. Gold solder: 14 parts gold, 6 silver, 4 copper. Gold solder for 14-carat gold; 25 parts gold, 25 silver, 12 1/2 brass, 1 zinc. Silver solder: Yellow brass 70 parts, zinc 7, tin 11 1/2. Another: Silver 145 parts, brass (3 copper, 1 zinc) 73, zinc 4. German-silver solder: Copper 38, zinc 54, nickel 8. Novel's solders for aluminum: Tin 100 parts, lead 5; melts at 536° to 572° F 100 " zinc 5; 536 to 612 " 1000 " copper 10 to 15; 662 to 842 " 1000 " nickel 10 to 15; " - 662 to 842 Novel's solder for aluminum bronze: Tin, 900 parts, copper 100, bis- muth 2 to 3. It is claimed that this solder is also suitable for joining aluminum to copper, brass, zinc, iron, or nickel. 386 ROPES AJJD CABLES. ROPES AND CABLES. STRENGTH OF ROPES. (A. S. Newell & Co., Birkenhead. Klein's Translation of Weisbach, vol. iii, part 1, sec. 2.) Hemp. Iron. Steel. Tensile Strength, Weight Weight Weight Girth. per Girth. per Girth. per Gross tona. Inches. Fathom. Pounds. Inches. Fathom. Pounds. Inches. Fathom. Pounds. 23/4 2 1 H/2 1 H/2 1 1 2 3 3 3/ 4 4 15/8 2 4 13/4 21/2 11/2 H/2 5 41/2 5 17/8 3 6 2 31/2 . 15/8 2 7 51/2 7 21/8 21/4 4 41/2 13/ 4 21/2 8 9 6 9 23/ 8 21/2 5 51/2 17/8 3 10 11 61/2 10 25/8 6 2 31/2 12 23/4 61/2 21/8 4 13 7 12 27/8 3 7 71/2 21/4 41/2 14 15 71/2 14 31/8 31/4 8 81/2 23/8 5 16 17 8 16 33/8 9 21/2 51/2 18 31/2 10 25/8 6 20 81/2 18 35/ 8 33/4 11 12 23/4 61/2 22 24 91/2 22 37/s 13 31/4 8 26 10 26 4 14 28 11 30 41/4 43/s 15 16 33/s 9 30 32 41/2 18 31/2 10 36 12 34 45/ 8 20 33/4 12 40 Length Sufficient to Cause the Maximum Working Stress. (Weisbach.) Hempen rope, dry and untarred 2855 feet. Hempen rope, wet or tarred 1975 " Wire rope 4590 " Open-link chain 1360 " Stud chain 1660 " Sometimes, when the depths are very great, ropes are given approxi- mately the form of a body of uniform strength, by making them of separ- ate pieces, whose diameters diminish towards the iower end. It is evident that by this means the tensions in the fibres caused by the rope's own weight can be considerably diminished. Rope for Hoisting or Transmission. Manila Rope. (C. W. Hunt Company, New York.) — Rope used for hoisting or for transmission of power is subjected to a very severe test. Ordinary rope chafes and grinds to powder in the center, while the exterior may look as though it was little worn. In bending a rope over a sheave, the strands and the yarns of these strands slide a small distance upon each other, causing friction, and wear the rone internally. STRENGTH OF ROPES. 387 The "Stevedore "rope used by theC.W. Hunt Company is made by lubri- cating the fibres with plumbago, mixed with sufficient tallow to hold it in position. This lubricates the yarns of the rope, and prevents internal chafing and wear. After running a short time the exterior of the -rope gets compressed and coated with the lubricant. In manufacturing rope, the fibres are first spun into a yarn, this varn being twisted in a direction called "right hand." From 20 to 80 of these yarns, depending on the size of the rope, are then put together and twisted in the opposite direction, or "left hand," into a strand. Three of these strands, for a 3-strand, or four for a 4-strand rope, are then twisted together, the twist being again in the " right hand " direction. When the strand is twisted, it untwists each of the threads, and when the three strands are twisted together into rope, it untwists the strands, but again twists up the threads. It is this opposite twist that keeps the rope in its proper form. When a weight is hung on the end of a rope, the tendency is for the rope to untwist, and become longer. In untwisting the rope, it would twist the threads up, and the weight will revolve until the strain of the untwisting s;rands just equals the strain of the threads being twisted tighter. In making a rope it is impossible to make these strains exactly balance each other. It is this fact that makes it necessary to take out the "turns" in a new rope, that is, untwist it when it is put at work. The proper twist that should be put in the threads has been ascertained approx- imately by experience. The amount of work that the rope wall do varies greatly. It depends not only on the quality of the fibre and the method of laying up the rope, but also on the kind of weather when the rope is used, the blocks or sheaves over which it is run, and the strain in proportion to the strain put upon the rope. The principal wear comes in practice from defective or badly set sheaves, from excess of load and exposure to storms. The loads put upon the rope should not exceed those given in the tables, for the most economical wear. The indications of excessive load will be the twist coming out of the rope, or one of the strands slipping out of its proper position. A certain amount of twist comes out in using it the first day or two, but after that the rope should remain substantially the same. If it does not, the load is too great for the durability of the rope. If the rope wears on the outside, and is good on the inside, it shows that it has been chafed in running over the pulleys or sheaves. If the blocks are very small, it will increase the sliding of the strands and threads, and result in a more rapid internal wear. Rope made for hoist- ing and for rope transmission is usually made with four strands, as expe- rience has shown this to be the most serviceable. The strength and weight of "Stevedore" rope is estimated as follows: Breaking strength in pounds = 720 (circumference in inches) 2 ; Weight in pounds per foot = 0.032 (circumference in inches) 2 . Flat Ropes. (Weisbach.) Iron Steel. Iron Steel. u M u re O s ft8 •-P ° §"5 %S v a 03 — a> 03 03 £ O H -^ ° £■ a jj) a 03 In. Lbs. In. Lbs. In. Lbs. In. Lbs. 21/4X1/2 11 20 3 3/4X11/, 6 22 21/2X1/2 13 40 21/2X1/2 13 23 4 X ll/i 6 25 23/4X3/8 15 45 23/4X5/ 8 15 27 41/4X3/4 28 3 x3/ 4 16 50 3 x5/ 8 16 2 xl/ 2 10 28 41/ 2 x3/4 32 31/ 4 x3/8 18 56 31/4X5/8 18 21/4X1/2 11 32 45/ 8 x3/ 4 34 31/2X3/8 20 60 31/2X5/8 20 21/4X1/2 12 36 OOO ROPES AND CABLES. The Technical Words relating to Cordage most frequently heard are: Yarn. — Fibres twisted together. Thread. —Two or more small yarns twisted together. String. — The same as a thread but a little larger yarns. Strand. — Two or more large yarns twisted together. • Cord. — Several threads twisted together. Rope. — • Several strands twisted together. Hawser. — A rope of three strands. Shroud-Laid. — A rope of four strands. Cable. — Three hawsers twisted together. Yarns are laid up left-handed into strands. Strands are laid up right-handed into rope. Ha wsers are laid up left-handed into a cable. A rope is: Laid by twisting strands together in making the rope. Spliced by joining to another rope by interweaving the strands. Whipped. — By winding a string around the end to prevent untwisting. Served. — When covered by winding a yarn continuously and tightly around it. Parceled. — By wrapping with canvas. Seized. — When two parts are bound together by a yarn, thread or string. Payed. — When painted, tarred or greased to resist wet. Haul. — To pull on a rope. Taut.*— Drawn tight or strained. Splicing of Ropes. — The splice in a transmission rope is not only the weakest part of the rope but is the first part to fail when the rope is worn out. If the rope is larger at the splice, the projecting part will wear on the pulleys and the rope fail from the cutting off of the strands. The fol- lowing directions are given for splicing a 4-strand rope. The engravings show each successive operation in splicing a 13/ 4 -inch manila rope. Each engraving was made from a full-size specimen. Tie a piece of twine, 9 and 10, around the rope to be spliced, about 6 feet from each end. Then unlay the strands of each end back to the twine. Butt the ropes together and twist each corresponding pair of strands loosely, to keep them from being tangled, as shown in Fig. 80. The twine 10 is now cut, and the strand 8 unlaid and strand 7 carefully laid in its place for a distance of four and a half feet from the junction. The strand 6 is next unlaid about one and a half feet and strand 5 laid in its place. The ends of the cores are now cut off so they just meet. Unlay s.\rand 1 four and a half feet, laying strand 2 in its place. Unlay strand 3 one and a half feet, laying in strand 4. Cut all the s rands off to a length of about twenty inches for convenience in manipulation. The rope now assumes the form shown in Fig. 81 with the meeting points of the strands three feet apart. Each pair of strands is successively subjected to the following operation: From the point of meeting of the strands 8 and 7, unlay each one three turns; split both the strand 8 and the strand 7 in halves as far back as they are now unlaid and "whip" the end of each half strand with a small piece of twine. The half of the strand 7 is now laid in three turns and the half of 8 also laid in three turns. The half strands now meet and are tied in a simple knot, 11, Fig. 82, making the rope at this point its original size. The rope is now opened with a marlin spike and the half strand of 7 worked around the half strand of 8 by passing the end of the half strand 7 through the rope, as shown in the engraving, drawn taut, and again worked around this half strand until it reaches the half strand 13 that was not laid in. This half strand 13 is now split, and the half strand 7 drawn through the opening thus made, and then tucked under the two adjacent strands, as shown in Fig. 83. The other half of the strand 8 is now wound around the other half strand 7 in the same manner. After each pair of strands has been treated in this manner, the ends are cut off at 12, leaving them about four inches long. After a few days' wear they will STRENGTH OF ROPES. 389 Fig. 83. Splicing of Ropes. 390 ROPES AND CABLES. draw into the body of the rope or wear off, so that the locality of the splice can scarcely be detected. Cargo Hoisting. (C. W. Hunt Company.) — The amount of coal that can be hoisted with a rope varies greatly. Under the ordinary conditions of use a rope hoists from 5000 to 8000 tons. Where the circumstances are more favorable, the amounts run up frequently to 12,000 or 15,000 tons, occasionally to 20,000 and in one case 32,400 tons to a single fall. When a hoisting rope is first put in use, it is likely from the strain put upon it to twist up when the block is loosened from the load. This occurs in the first day or two only. The rope should then be taken down and the "turns" taken out of the rope. When put up again the rope should give no further trouble until worn out. It is necessary that the rope should be much larger than is needed to bear the strain from the load. Practical experience for many years has substantially settled the most economical size of rope to be used which is given in the table below. Hoisting ropes are not spliced, as it is difficult to make a splice that will not pull out while running over the sheaves, and the increased wear to be obtained in this way is very small. Coal is usually hoisted with what is commonly called a "double whip; " that is, with a running block that is attached to the tub which reduces the strain on the rope to approximately one-half the weight of the load hoisted. Hoisting rope is ordered by circumference, transmission rope by diameter. Working Loads for Manila Rope (C. W. Hunt, Trans. A. S. M. E., xxiii, 125.) Diameter of Rope, Inches. Ultimate Strength, Pounds. Working Load in Pounds. Minimum Diameter of Sheaves in Inches. Rapid . Medium. Slow. Rapid. Medium. Slow. 1 7,100 200 400 1000 40 12 8 H/8 9,000 250 500 1250 45 13 9 H/4 11,000 300 600 1500 50 14 10 13/8 13,400 380 750 1900 55 15 11 U/2 15,800 450 900 2200 60 16 12 15/8 18,800 530 1100 2600 65 17 13 13/ 4 21,800 620 1250 3000 70 18 14 In this table the work required of the rope is, for convenience, divided into three classes — "rapid," "medium," and "slow," these terms being used in the following sense: "Slow" — Derrick, crane and quarry work; speed from 50 to 100 feet per minute. "Medium" —Wharf and cargo, hoisting 150 to 300 feet per minute. "Rapid" — 400 to 800 feet per minute. The ultimate strength given in the table is materially affected by the age and condition of a rope in active service, and also it is said to be weaker when it is wet. Trautwine states that a few months of exposed work weakens rope 20 to 50 per cent. The ultimate strength of a new rope given in the table is the result of tests of full sized specimens of manila rope, purchased in the open market, and made by three inde- pendent rope walks. The proper diameter of pulley-block sheaves for different classes of work given in the table is a compromise of the various factors affecting the case. An increase in the diameter of sheave will materially increase the life of a rope. The advantage, however, is gained by increased difficulty of installation, a clumsiness in handling, and an increase in first cost. The best size is one that considers the advantages and the drawbacks as they are found in practical use, and makes a fair balance between the conflicting elements of the problem. Records covering many years have been kept by various coal dealers, of the diameter and cost of their rope per ton of coal hoisted from ves- sels, using sheaves of from 12 to 16 inches in diameter. These records show conclusively that, in hoisting a bucket that produces 900 pounds stress upon the rope, a 11/4-inch diameter rope is too small and a 13/4- inch rope is too large for economy. The Pennsylvania Railroad Company STRENGTH OF ROPES. 391 uses 11/2-inch rope, running over 14-inch diameter sheaves for hoisting freight on lighters in New York harbor, and handle on a single part of the rope loads up to 3,000 pounds as a maximum. Greater weights are handled on a 6-part tackle. Life of Hoisting and Transmission Rope. A rope 1 1/2-in. diam. usu- ally hoists from a vessel from 7000 to 10,000 tons of coal, running with a working stress of 850 to 950 lbs. over three sheaves, one 12 in., and two 16-in. diam. In hoisting 10,000 tons it makes 20,000 trips, bending in that time from a straight line to the curve of the sheave 120,000 times, when it is worn out. A 1000 ft. transmission in a tin-plate mill, with H/2 in. rope, sheaves 5 ft., 17 ft., and 36 ft. apart, center to center, runs 5000 ft. per minute making 13,900 bends per hour, or more bends in 9 hours than the hoisting rope made in its entire life, yet the life of a transmission rope is measured in years, not hours. This enormous difference in the life of ropes of the same size and quality is wholly gained by reducing the stresses on the rope and increasing the diameter of the sheaves. Efficiency of Knots as a percentage of the full strength of the rope, and the factor of safety when used with the stresses given in the 5th col- umn of the table of working loads. Kind of Knot. Effy. Fact. S Eye splice over an iron thimble 90 6.3 Short splice in the rope 80 5 ."6 Timber hitch, round turn, half-hitch 65 4.5 Bowline slip knot, clove hitch 60 4.2 Square knot, weaver's knot sheet bend 50 3.5 Flemish loop, overhand knot 45 3.1 Full strength of dry rope, average of four tests 100 7 . Efficiency of Rope Tackles. Robert Grimshaw in 1893 tested a 33/ 4 -in., 3-strand ordinary dry manila rope on a "cat and fish" tackle with a 6-fold purchase. The sheaves were 8-in. diam., the three upper ones hav- ing roller bearings and the three lower ones solid bushings. The results were as below: Net load on tackle, weight raised, lbs 600 800 1000 1200 Theoretical force required to raise the weight 100 1333.3 166.7 200 Actual force required 158 198 243 288 Percentage above the theoretical 58 48 45. 8 44 Weight and Strength of Manila Rope. Spencer Miller (Eng'g News, Dec. 6, 1890) gives a table of breakMg strength of manila rope, which he considers more reliable than the strength computed by Mr. Hunt's formula: Breaking strength = 720 X (circumference in inches) . 2 Mr. Miller's formula is: Breaking weight lbs. = circumference 2 X a coefficient which varies from 900 for 1/2" to 700 for 2" diameter rope, as below: Circumference .-. H/ 2 2 2 1/2 23/ 4 3 3 1/2 33/ 4 41/4 4 1/2 5 5 1/2 6 Coefficient ...... 900 845 820 790 780 765 760 745 735 725 712 700 Knots. The principle of a knot is that no two parts, which would move in the same direction if the rope were to slip, should lay along side of and touching each other. (See illustrations on the next page.) The bowline is one of the most useful knots, it will not slip, and after being strained is easily untied. Commence by making a bight in the rope, then put the end through the bight and under the standing part as shown in G, then pass the end again through the bight, and haul tight. The square or reef knot must not be mistaken for the "granny" knot that slips under a strain. Knots H, K and M are easily untied after being under strain. The knot M is useful when the rope passes through an eye and is held by the knot, as it will not slip and is easily untied after being strained. The timber hitch £ looks as though it would give way, but it will not; the greater the strain the tighter it will hold. The wail knot looks com- plicated, but is easily made by proceeding as follows: Form a bight with strand 1 and pass the strand 2 around the end of it, and the strand 3 round the end of 2 and then through the bight of 1 as shown in the cut Z. Haul the ends taut when the appearance is as shown in A A. The end of the strand 1 is now laid over the center of the knot, strand 2 laid over 1 and 3 over 2, when the end of 3 is passed through the bight of 1 as shown in BB. Haul all the strands taut as shown in CC. 392 ROPES AND CABLES. "Varieties of Knots. — A great number of knots have been devised of which a tew only are illustrated, but those selected are the most frequently used. In the cut, Fig. 84, they are shown open, or before being drawn taut, in order to show the position of the parts. The names usually given to them are: A. Bight of a rope. B. Simple or Overhand knot. C. Figure 8 knot. D. Double knot. E. Boat knot. F. Bowline, first step. G. Bowline, second step. H. Bowline completed. I. Square or reef knot. J. Sheet bend or weaver's knot. K. Sheet bend with a toggle. L. Carrick bend. M. Stevedore knot completed. N. Stevedore knot commenced. /O. Slip knot. . P. Flemish loop. Q. Chain knot with toggle. R. Half-hitch. S. Timber-hitch. T. Clove-hitch. U. Rolling-hitch. V. Timber-hitch and half-hitch. W. Black wall-hitch. X. Fisherman's bend. Y. Round turn and half-hitch Z. Wall knot commenced. AA. Wall knot completed. BB. Wall knot crown commenced. CC. Wall knot crown completed. Fig. 84. — Knots. STRENGTH OF ROPES. 393 To Splice a Wire Rope. — The tools required will be a email marline spike, nipping cutters, and either clamps or a small hemp-rope sling with wnicn to wrap around and untwist the rope. If a bench-vise is acces- sible it will be found convenient. In splicing rope, a certain length is used up in making the splice. An allowance of not less than 16 feet for 1/2-inch rope, and proportionately longer for larger sizes, must be added to the length of an endless rope in ordering. Having measured, carefully, the length the rope should be after splicing, and marked the points M and M' , Fig. 85, unlay the strands from each end E and E' to M and M' and cut off the center at M and M', and then: (1). Interlock the six unlaid strands of each end alternately and draw them together so that the points M and M' meet, as in Fig. 86. (2). Unlay a strand from one end, and following the unlay closely, lay into the seam or groove it opens, the strand opposite it belonging to the other end of the rope, until within a length equal to three or four times the length of one lay of the rope, and cut the other strand to about the same length from the point of meeting as at A, Fig. 87. (3). Unlay the adjacent strand in the opposite direction, and following the unlay closely, lay in its place the corresponding opposite strand, cut- ting the ends as described before at B, Fig. 87. There are now four strands laid in place terminating at A and B, with the eight remaining at MM', as in Fig. 87. It will be well after laying each pair of strands to tie them temporarily at the points A and B. Fig. 88. Splicing Wire Rope. Fig. 89. Pursue the same course with the remaining four pairs of opposite strands, stopping each pair about eight or ten turns of the rope short of the preceding pair, and cutting the ends as before. We now have all the strands laid in their proper places with their re- spective ends passing each other, as in Fig. 88. All methods of rope-splicing are identical to this point: their variety consists in the method of tucking the ends. The one given below is the one most generally practiced'. Clamp the rope either in a vise at a point to the left of A, Fig. 88, and by a hand-clamp applied near A, open up the rope by untwisting suffi- cientlv to cut the core at A, and seizing it with the nippers, let an assis- tant draw it out slowly, you following it closely, crowding the strand in its place until it is all laid in. Cut the core where the strand ends, and push the end back into its place. Remove the clamps and let the rope close together around it. Draw out the core in the opposite direction and lay the other strand in the center of the rope, in the same manner. Repeat the operation at the five remaining points, and hammer the rope lightly at the points where the ends pass each other at A, A, B, B, etc., with small wooden mallets, and the splice is complete, as shown in Fig. 89. If a clamp and vise are not obtainable, two rope slings and short wooden levers may be used to untwist and open up the rope. A rope spliced as above will be nearlv as strong as the original rope and smooth everywhere. After running a few days, the splice, if well made, cannot be found except bv close examination. The above instructions have been adopted by the leading rope manu- facturers of America. 394 SPRINGS. Definitions. — A spiral spring is one which is wound around a fixed point or center, and continually receding from it, like a watch spring. A helical spring is one which is wound around an arbor, and at the same time advancing like the thread of a screw. An elliptical or laminated spring is made of flat bars, plates, or "leaves," of regularly varying lengths, super- posed one upon the other. Laminated Steel Springs. — Clark (Rules, Tables and Data) gives the following from his work on Railway Machinery, 1855: . _ 1.66 L\ _ Wn . _ 1.66 L 3 . U 3 n 11.3 L AW3 A = elasticity, or deflection, in sixteenths of an inch per ton of load; • s = working strength, or load, in tons (2240 lbs.) ; L = span, when loaded in inches; 6 = breadth of plates, in inches, taken as uniform; t = thickness of plates, in sixteenths of an inch; n = number of plates. Note. — 1. The span and the elasticity are those due to the spring when weighted. 2. When extra thick back and short plates are used, they must be replaced by an equivalent number of plates of the ruling thickness, prior to the employment of the first two formulae. This is found by multiply- ing the number of extra thick plates by the cube of their thickness, and dividing by the cube of the ruling thickness. Conversely, the number of plates of the ruling thickness given by the third formula, required to be deducted and replaced by a given number of extra thick plates, are found by the same calculation. 3. It is assumed that the plates are similarly and regularly formed, and that they are of uniform breadth, and but slightly taper at the ends. Reuleaux's Constructor gives for semi-elliptic springs: D Snbh* , ' 6 PI 3 . P = -GT and f = EnW 3 '' 8 = max. direct fiber-strain in plate; b = width of plates; n = number of plates in spring; ft = thickness of plates; I = one-half length of spring; / = deflection of end of spring; P = load on one end of spring; E = modulus of direct elasticity The above formula for deflection can be relied upon where all the plates of the spring are regularly shortened; but in semi-elliptic springs, as used, there are generally several plates extending the full length of the spring, and the proportion of these long plates to the whole number is usually about one-fourth. In such cases/ = '^ ,,„ • (G. R. Henderson, Enbh 3 Trans. A. S. M. E., vol. xvi.) In order to compare the formulae of Reuleaux and Clark we may make the following substitutions in the latter: s in tons = P in lbs. **- 1120; As = 16/; L = 21; t = 16ft; then Ao ,_. 1.66 X 8 Z-'XP . PI 3 ' AS = 16 /= 4096 X 1120 Xttftfts ' Whence ^ 5,527,133 ' which corresponds with Reuleaux's formula for deflection if in the latter we take E = 33,162,800. Also s which corresponds with Reuleaux's formula for working load when S in the latter is taken at 76,120. 395 The value of E is usually taken at 30,000,000 and S at 80,000, in which case Reuleaux's formulae become 13,333 nbh" 1 and / = PP ),000,OOOw&7i 3 ' G. R. Henderson, in Trans. A. S. M. E., vol. xvii, gives a series of tables for use in designing both elliptical and helical springs. Helical Steel Springs. Notation. Let d = diam. of wire or rod of which the spring is made. D = outside diameter of coil, inches. R = mean radius of coil, = 1/2 (D — d). n = number of coils. P = load applied to the spring, lbs. G = modulus of torsional elasticity. S = stress on extreme fiber caused by load P. F = extension or compression of one coil, in., for load P. Fn= total extension or compression, for load P. W = safe carrying capacity of spring, lbs. 64 PR* Gd* ' Fn 64 PR 3 n . Gd* ' W 0.1963 Sd s R Sd? I R' Values of G according to different authorities range from 10,000,000 to 14,000,000. The safe working value commonly taken for S = 60,000 lbs. per sq. in. Taking G at 12,000,000 and S at 60,000 the above formulas become PR 3 '' 187,500 d 4 ' W = 11,781 If P = W, then F = 0.06285 R* For square steel the values found for F and W are to be multiplied by 0.59 and 1.2 respectively, d being the side of the square. The stress in a helical spring is almost wholly one of torsion. For method of deriving the formulas for springs from torsional formulas see paper by J. W. Cloud, Trans. A. S. M. E., vol. 173. Mr. Cloud takes S = 80,000 and G = 12,600,000. Taking from the Pennsylvania Railroad Specifications (1891) the capacity when closed, Wi, of the following springs, and the total com- pression when closed H — h, in which H = height when free and h when closed, and assuming n = h h- d, we have the following compari- son of the specified values of capacity and compression with those ob- tained from. the. formulas. No. d, in. D D-d W t W H h H-h Fn n T. 1/4 11/2 11/4 400 295 9 6 3 3.20 24 S. 1/9 3 21/9 1900 1178 8 5 3 3.16 10 K. 3/4 53/ 4 5 2100 1988 7 41/4 23/ 4 3.15 52/s D. 1 5 4 8100 5890 101/2 8 21/o 2.76 8 I. U/4 8 6 3/4 10000 6788 9 53/4 31/ 4 3.86 43/5 C. IVs 47/ 8 3 3/ 4 16000 8946 43/ 8 3 3/ 8 1 1.05 3 The value of Fn in the table is calculated from the formula with P= W t Wilson Hartnell (Proc. Inst. M. E., 1882, p. 426), says: The size of a spiral spring may be calculated from the formula on page 304 of " Rank- ine's Useful Rules and Tables;" but the experience with Salter's springs has shown that the safe limit of stress is more than twice as great as there given, namely 60,000 to 70,000 lbs. per square inch of section with 3/ 8 -mch wire, and about 50,000 with 1/2-inch wire. Hence the work that can be done by springs of wire is four or five times as great as Rankine allows. 396 For 3/ 8 -inch wire and under, Maximum load in lbs. 12,000 X (diam. of wire) 3 . Mean radius of springs -..-...' n . 180,000 X (diam.) 4 Weight in lbs. to deflect spring 1 in. = = r- 1 — -. — -. — w . , .„ • Number of coils X (rad.) 3 The work in foot-pounds that can be stored up in a spiral spring would lift it above 50 ft. In a few rough experiments made with Salter's springs the coefficient of rigidity was noticed to be 12,600,000 to 13,700,000 with 1/4-inch wire; 11,000,000 for n/32 inch; and 10,600,000 to 10,900,000 for 3/ 8 _inch wire. Helical Springs. — J. Begtrup, in the American Machinist of Aug. 18, 1892, gives formulas for the deflection and carrying capacity of helical springs of round and square steel, as follow: W = 0.3927 2J^?V F = 8 P ^Ed*^ 3 ' f ° r r0Und SteeL ,Sf73 P (D — d)3 W = 0.471 ~^- d , F = 4.712 K mi a) , for square steel. W = carrying capacity in pounds, 8 = greatest shearing stress per square inch of material, d = diameter of steel, D = outside diameter of coil, F = deflection of one coil, E = torsional modulus of elasticity, P = load in pounds. From these formulas the following table has been calculated by Mr. Begtrup. A spring being made of an elastic material, and of such shape as to allow a great amount of deflection, will not be affected by sudden shocks or blows to the same extent as a rigid body, and a factor of safety very much less than for rigid constructions may be used. HOW TO USE THE TABLE. When designing a spring for continuous work, as a car spring, use a greater factor of safety than in the table; for intermittent working, as in a steam-engine governor or safety valve, use figures given in table; for square steel multiply line W by 1.2 and line F by 0.59. Example 1. — How much will a spring of 3/ 8 " round steel and 3" outside diameter carry with safety? In the line headed D we find 3, and right underneath 473, which is the weight it will carry with safety. How many coils must this spring have so as to deflect 3" with a load of 400 pounds? Assuming a modulus of elasticity of 12 millions we find in the line headed F the figure 0.0610; this is deflection of one coil for a load of 100 pounds; therefore 0.061 X 4 = 0.244" is deflection of one coil for 400 pounds load, and 3 -s- 0.244 = 121/2 is the number of coils wanted. This spring will therefore be 43/ 4 " long when closed, counting working coils only, and stretch to 73/ 4 ". Example 2. — A spring 31/4" outside diameter of 7/ 16 " steel is wound close; how much can it be extended without exceeding the limit of safety? We find maximum safe load for this spring to be 702 pounds, and deflection of one coil for 100 pounds load 0.0405 inches; therefore 7.02 X 0.0405 = 0.284" is the greatest admissible opening between coils. We may thus, without knowing the load, ascertain whether a spring is overloaded or not. Carrying Capacity and Deflection of Helical Springs of Round Steel. d — diameter of steel. D — outside diameter of coil. TF= safe work- ing load in pounds — tensile stress not exceeding 60,000 pounds per square inch. F = deflection by a load of 100 pounds of one coil, with a modulus of elasticity of 12 millions. The ultimate carrying capacity will be about twice the safe load. (The original table gives three values 397 of F, corresponding respectively to a modulus of elasticity of 10, 12 and 14 millions. To find values of F for 10 million modulus increase the fig- ures here given by one-sixth; for 14 million subtract one-sixth.) d in. .065 D w F 0.25 35 0.0236 0.50 15 0.3075 0.75 9 1.228 1.00 7 3.053 1.25 5 6.214 1.50 4.5 11.04 1.75 3.8 17.87 2.00 3.3 27.06 .120 D W F 0.50 107 0.0176 0.75 65 0.0804 1.00 46 0.2191 1.25 36 0.4639 1.50 29 0.8448 1.75 25 1.392 2.00 22 2.136 2.25 19 3.107 2.50 17 4.334 .180 D W F 0.75 241 0.0118 1.00 167 0.0350 1.25 128 0.0778 1.50 104 0.1460 1.75 88 0.2457 2.00 75 0.3828 2.25 66 0.5632 2.50 59 0.7928 2.75 53 1.077 3.00 49 1.423 V4 D W F 1.25 368 0.0171 1.50 294 0.0333 1.75 245 0.0576 2.00 210 0.0914 2.25 184 0.1365 2.50 164 0.1944 2.75 147 0.2665 3.00 134 0.3548 3.25 123 0.4607 3.50 113 0.5859 5/16 D W F 1.50 605 0.0117 1.75 500 0.0207 2.00 426 0.0336 2.25 371 0.0508 2.50 329 0.0732 2.75 295 0.1012 3.00 267 0.1357 3.25 245 0.1771 3.50 226 0.2263 3.75 209 0.2839 4.00 195 0.3503 3/8 D W F 2.00 765 0.0145 2.25 663 0.0222 2.50 589 0.0323 2.75 523 0.0452 3.00 473 0.0610 3.25 433 0.0801 3.50 398 0.1029 3.75 368 0.1297 4.00 343 0.1606 4.25 321 0.1963 4.50 301 0.2363 7/16 D W F 2.00 1263 0.0069 2.25 1089 0.0108 2.50 957 0.0160 2.75 853 0.0225 3.00 770 0.0306 3.25 702 0.0405 3.50 644 0.0529 3.75 596 0.0661 4.00 544 0.0823 4.50 486 0.1220 5.00 432 0.1728 1/2 D. W F 2.00 1963 0.0036 2.25 1683 0.0057 2.50 1472 0.0085 2.75 1309 0.0121 3.00 1178 0.0167 3.25 1071 0.0222 3.50 982 0.0288 3.75 906 0.0366 4.00 841 0.0457 4.50 736 0.0683 5.00 654 0.0972 9/16 D W F 2.50 2163 0.0048 2.75 1916 0.0070 3.00 1720 0.0096 3.25 1560 0.0129 3.50 1427 0.0169 3.75 1315 0.0216 4.00 1220 0.0271 4.25 1137 0.0334 4.50 1065 0.0406 5.00 945 0.0582 5.50 849 0.0801 5/8 D W F 2.50 3068 0.0029 2.75 2707 0.0042 3.00 2422 0.0058 3.25 2191 0.0079 3.50 2001 0.0104 3.75 1841 0.0133 4.00 1704 0.0168 4.25 1587 0.0208 4.50 1484 0.0254 5.00 1315 0.0366 5.50 1180 0.0506 11/16 D W F 3.00 3311 0.0037 3.25 2988 0.0050 3.50 2723 0.0066 3.75 2500 0.0086 4.00 2311 0.0108 4.25 2151 0.0135 4.50 2009 0.0165 4.75 1885 0.0200 5.00 1776 0.0239 5.50 1591 0.0333 6.00 1441 0.0447 3/4 D W F 3.00 4418 0.0024 3.25 3976 0.0033 3.50 3615 0.0044 3.75 3313 0.0057 4.00 3058 0.0072 4.25 2840 0.0090 4.50 2651 0.0111 4.75 2485 0.0135 5.00 2339 0.0162 5.50 2093 0.0226 6.003 1893 0.005 7/8 D W F 3.50 6013 0.0018 3.75 5490 0.0024 4.00 5051 0.0030 4.25 4676 0.0038 4.50 4354 0.0047 4.75 4073 0.0058 5.00 3826 0.0070 5.25 3607 0.0083 5.50 3413 0.0098 6.00 3080 0.0134 6.50 2806 0.0177 1 D W F 3.50 9425 0.0010 3.75 8568 0.0014 4.00 7854 0.0018 4.25 7250 0.0023 4.50 6732 0.0028 4.75 6283 0.0035 5.00 5890 0.0043 5.25 5544 0.0051 5.50 5236 0.0061 6.0Q 4712 0.0083 6.50 4284 0.0111 F. D. Howe, Am. Mach, Dec. 20, 1906, using Begtrup's formulae, com- putes a table for springs made from wire of Roebling's or Washburn and Moen gauges, Nos. 28 to 000. It is here given somewhat abridged, values of F corresponding to a torsional modulus of elasticity of 12,000,000 only being used. 398 No. 28 0.016" D W F 0.20 0.524 6.32 0.25 0.41 13.02 0.3125 0.31 30.2 0.375 0.27 47.0 0.4375 0.23 76.0 0.500 0.20 115 0.5625 0.175 166 0.625 0.16 230 0.75 0.13 402 0.875 0.11 695 No. 24 0.0225" D W F 0.25 1.18 2.78 0.3125 0.92 6.31 0.375 0.76 11.35 0.4375 0.45 18.57 0.500 0.56 28.2 0.5625 0.50 40.8 0.625 0.45 56.9 0.75 0.37 97.5 0.875 0.31 166 0.100 0.28 242 No. 22 0.028" D W F 0.25 2.35 1.19 0.3125 1.84 2.50 0.375 1.49 4.53 0.4375 1.26 7.42 0.50 1.095 11.40 0.5625 0.96 16.5 0.625 0.865 23.1 0.75 0.715 40.8 0.875 0.61 66.0 1.00 0.53 99.5 No. 20 0.035" D W F 0.25 4.7 0.451 0.3125 3.64 0.952 0.375 2.97 1.75 0.4375 2.5 2.90 0.50 2.18 4.47 0.5625 1.92 6.51 0.625 1.72 9.14 0.75 1.42 16.3 0.875 1.20 26.4 1.00 1.05 40.0 No. 18 0.047" D W F 0.25 12.05 0.1158 3125 9.2 0.294 0.375 74.5 0.488 0.4375 6.57 0.824 0.50 5.40 1.320 0.625 4.23 1.870 0.75 3.48 3.96 0.875 2.95 7.85 1.00 2.85 12.60 1.125 2.27 17.5 No. 14 0.08" D W F 0.375 41 0.0418 0.5 28.8 0.128 0.625 22.2 0.342 0.75 18.1 0.572 0.875 15.2 0.82 1.00 13.15 1.27 1.125 11.6 1.86 1.25 10.35 2.60 1.50 8.52 5.48 1.75 7.25 7.57 No. 12 0.105" D W F 0.625 52.5 0.069 0.75 42.25 0.1480 0.875 35.4 0.262 1.00 30.4 0.395 1.25 2.38 0.830 1.50 19.5 1.49 1.75 16.6 2.45 2.00 14.4 3.74 2.25 12.7 5.45 2.50 11.4 7.34 No. 10 0.135" D W F 0.875 77 0.081 1.00 67 0.135 1.25 52 0.276 1.50 42.5 0.5)2 1.75 36 0.846 2.00 31 1.295 2.25 27 1.910 2.50 24 2.660 2.75 22 3.58 3.00 20 4.75 No. 8 0.162" D W F 1.00 120 0.0570 1.25 98.5 0.124 1.50 76 0.199 1.75 64 0.554 2.00 55.5 0.597 2.25 48.8 0.880 2.50 43.5 1.26 2.75 39 1.68 3.00 36 2.20 3.25 33 2.85 No. 7 0.177" D W F 1.00 159 0.0382 1.25 122 0.0828 1.50 99 0.156 1.75 83.5 0.265 2.00 72 0.416 2.25 63 0.603 2.50 56.4 0.830 2.75 51 1.15 3.00 46.5 1.54 3.25 42.5 1.96 No. 6 0.192" D W F 1.25 158 0.0572 1.50 128 0.108 1.75 107 0.185 2.00 92.5 0.284 2.25 81 0.420 2.50 72 0.590 2.75 65 0.802 3.00 59.5 1.07 3.25 55 5 1.38 3.50 50 1.74 No. 5 0.205" D W F 1.50 155 0.0820 1.75 131 0.139 2.00 113 0.218 2.25 99 0.321 2.50 88.5 0.412 2.75 80 0.6175 3.00 70 0.82 3.25 67 1.60 3.50 61.5 1.34 4.00 53.5 2.22 No. 4 0.225" D W F 1.50 210 0.0536 1.75 175 0.093 2.00 150 0.147 2.25 132 0.220 2.50 118 0.303 2.75 106 0.412 3.00 97 0.652 3.25 89 0.715 3.50 82 0.91 4.00 71 1.30 No. 2 0.263" D W F 1.50 345 0.0264 1.75 290 0.0458 2.00 250 0.0730 2.25 215 0.109 2.50 192 0.154 2.75 175 0.214 3.00 156 0.274 3.25 146 0.371 3.50 134 0.469 4.00 115 0.720 No.l 0.283" ' D W F 1.75 360 0.0328 2.00 310 0.0550 2.25 270 0.0778 2.50 240 0.112 2.75 215 0.155 3.00 195 0.208 3.25 180 0.270 3.50 165 0.344 4.00 145 0.530 4.50 127 0.775 No. 0.307" D W F 1.75 470 0.0308 2.00 400 0.0380 2.25 350 0.0548 2.50 310 0.0788 2.75 280 0.109 3.00 250 0.149 3.25 230 0.199 3.50 212 0.244 4.00 185 0.327 4.50 162 0.550 No. 00 0.331" D W F 2.00 510 0.0289 2.25 445 0.0388 2.50 390 0.0564 2.75 350 0.0780 3.00 320 0.105 3.25 290 0.137 3.50 270 0.176 4.00 230 0.273 4.50 205 0.414 5.00 183 0.562 To find deflection of one coil by one pound, divide the values of F by 100. SPRINGS TO RESIST TORSIONAL FORCE. 399 ELLIPTICAL SPRINGS, SIZES, AND PROOF TESTS. Pennsylvania Railroad Specifications, 1896. c CD m ■ * -i ri "S c > — 5 r a, 8-8 ^ £~ 40 113/4 40 151/9 36 113/4 40 40 42 35 ?13/ 4 32 nh 36 91/2 40 151/2 40 151/2 34 151/9, 30 91/2 40 91/?, 36 151/9, 30 151/9, 36 91/9 42 22 101/9 22 101/2 24 101/2 24 101/9, 36 10 36 10 Plates, No. Size, In Ins. high. lbs. (a) (6) Ins. lbs. (a) aS E I, Triple E 2, Quadruple . E 3, Triple E 4, Singlet-... E 5, " t-... E6. " t .-. E 7, Triple E 8, Double E 9, ' E 10, Quadruple E 11, E 12, E 13, Double.... E 14, " .... E 15, Quadruple E 16, E 17, Double.... E 18, Singlet--. E 19, Double.... E 20, " E 21, " .... E 22, " E 23, " .... E 24, " .... 3 X 11/32 3x3/ 8 ' 3x11/32 3x11/32 3 x3/ 8 • 31/ 2 x3/ 8 • 3 X ll/3 2 3 x3/ 8 4 X 11/32 33/4 33/4 15/16* 93/s 93/4 95/ 8 21/ 2 91/ 2 11,f 4,800 6,650 6,000 free 3,000 4,375 3x3/ 8 3x3/8 4X3/8 • 4 X U/39 , 3X11/32 3 'X 11/32 4x3/ 8 31/ 2 x3/8 4I/9XH/39 4I/2XH/32 41/2X3.8 41/ 2 x3/8 4x3/8 4x3/ 8 31/2 33/4 33/4 8,000 87/ 16 5,400 8,000 93/4 93/4 93/4 11,820 3 3/ 8 37/16 41/2 101/8 8, 23/ 4 I* 13/16 13/16 10,600 13,100 5,600 6,840 1 1 21/4 21/4 000 ,070 .... 5,250 67/i 6 13,800 71/g 15,600 71/4 15,750 8I/2 18,000 8 8,750 8 7,500 5,500 8,000 8,000 2,350 4,970 6,350 6,000 10,000 12,200 15,780 10,600 8,600 21/2 14,370 23/ 4 15,500 2 9,540 7,300 28,800 32,930 U/4 10,750 11/4 9,500 (a) Between bands; (b) overall; a.p.t., auxiliary plates touching. * Between bottom of eye and top of leaf, t Semi-elliptical. Tracings are furnished for each class of spring. SPRINGS TO RESIST TORSIONAL FORCE. (Reuleaux's Constructor.) Flat spiral or helical spring P ■- Round helical spring . .P ■■ Round bar, in torsion P ■■ Flat bar, in torsion P -- Sbh\ 6 R ' ' = **= 12 JW SxdK 32 R' f ~ R * ~ K Ed*' Snd*. 16R' S b% 2 . 3R \Zb°-+ h 2 ' f ~ R * ~ ~~g~ ~~m? P = force applied at end of radius or lever-arm R; ■& = angular motion at end of radius R; S = permissible maximum stress, = 4 /s of permissible stress in flexure: E = modulus of elasticity in tension; G = torsional modulus, = 2/5 E; I = developed length of spiral, or length of bar; d == diameter of wire; b = breadth of flat bar; h = thickness. Compare Elastic Resistance to Torsion, p. 311. 400 HELICAL SPRINGS — SIZES AND CAPACITIES. (Selected from Specifications of Penna. R. R. Co., 1899.) Test. Height and "So c u ^ Loads. a oS PQ oS pq .5 0J '53 a oS m d O a a A «| 03 &0 H3 fl PI a oS I Jjo 30 f 12 "0 *2 OS O PM Q h3 H fc Eh GQ k! lbs. oz. ' H 26 9/64 571/2 59 4 1 53/4 3 31/ 4 110 130 H 18 H/64 75 761/4 8 1 8 5 6 170 270 H 55 3/16 451/g 465/ 16 55/8 1 41/2 35/i 6 4 103 245 H 73 3/16 426 4273/ 4 3 51/2 15/16 39 221/2 35 45 185 H 29 7/32 201/ 2 227/ 16 31/ 2 1 15/32 HI/16 19/64 13/8 110 200 H 1 1/4 451/2 47 10 11/4 51/8 35/ 8 43/s 250 500 H 5 1/4 251/ 4 281/4 6 21/4 21/4 U/8 11/2 164 240 H 58 5/16 2531/2 2561/2 5 7 21/4 23 13 18 248 495 H 74 5/16 180 1821/s 3 I4l/ 2 1 U/16 191/s 13 141/8 587 700 H 68!* 3/8 991/2 1031/4 3 11/2 23/4 9 5 7 350 700 H 79 3/8 88 903/4 2 12 21/8 85/ 8 6 63/4 676 946 H 80 2 13/32 1923/s 1953/4 7 H/2 29/16 18 119/16 151/2 380 975 H 43 7/16 96 l025/i 6 4 1 47/i 6 815/16 33/s 51/8 450 660 H 64 7/16 755/ 8 781/2 3 3 29/32 75/s 55/8 53/4 1350 1440 H 53 2 15/32 1695^ I729/i 6 8 4 217/32 16 1/2 121/4 151/2 330 1410 H 27 2 1/2 903/4 951/ 8 5 31/4 8 1/2 51/4 63/4 810 1500 H 61 1/2 151/2 213/s 133/4 41/4 13/8 05/ 8 1 532 1050 H 19 17/32 81 1/2 851/ 2 5 2 31/32 8 59/16 67/ie 1200 1900 H 86 3 17/32 I535/ 8 159 9 10 4 133/4 71/2 87/ie 1156 1360 H 63 9/16 98 103 6 15 33/4 91/8 51/2 7 1050 1800 H 33 3 9/16 80 1/4 847/g 5 10l/ 9 31/4 8 53/s 613/ie 1000 2200 H 59 2 5/8 741/4 773/4 6 7 27/s 81/4 69/16 71/4 2100 3500 . H 8O1 5/8 1921/9 1973/4 16 11 315/16 18 119/16 151/2 900 2315 H 72 2 21/32 601/s 631/2 5 117/g 23/4 75/16 6 63/g 3260 4240 H 15 2 H/16 557/8 593/4 5 14 31/2 53/4 45/16 53/16 1400 3500 H 41 11/16 1171/2 1231/2 12 10 41/2 07/s 63/4 85/8 87/£ 1500 2720 H 40 3/4 1771/2 1865/ 8 22 21/2 6 1/2 6 73/s 1900 2300 H 70 3/4 62 66 7 12 3 3/s 7 55/s 61/4 2750 5050 H 17 2 13/16 100 1063/4 14 12 51/8 91/8 6 75/8 1700 3700 H 66 2 13/16 1051/4 1103/s 15 7 45/32 07/s 81/8 87/s 3670 5040 H 37 27/32 77 817/s 12 21/2 315/16 8 1/2 6H/16 71/2 3300 6250 H 87 2 27/32 13013/ 16 13715/ 16 20 9 5 3/8 21/4 73/4 87/ie 3540 4165 H 12 2 7/8 85 9H/2 14 7 5 8 1/2 53/4 73/s 2000 5200 H 33 2 7/8 82 8811/i 6 13 15 51/8 8 53/s 613/ie 2250 5000 H 2 15/16 46 523/s 8 151/4 5 45/ 8 33/s 4 3250 7000 H 16 15/16 85 927/ 8 16 10 6 8 5 6 3600 5100 H 10 1 85 92 18 14 51/2 8 1/2 6 7 4500 7000 H 42 x 1 36 427/g 8 5 3/8 35/8 25/s 33/ 8 1795 7180 H 4 U/16 987/s 105 24 12 5 07/s 8 1/2 93/ 8 6000 9570 H 861 U/16 1535/8 1641/2 38 9 8 33/4 71/2 87/i 6 4624 5440 H 3 11/8 353/ 8 4II/4 9 15 47/s 41/8 33/s 33/4 6000 12000 H 14i U/8 51 587/s 14 4 61/8 51/8 3H/16 43/16 5000 8950 H 6! 13/16 991/g 1093/ 4 31 1 8 91/8 51/2 7 4550 7750 H 47 13/16 731/ 2 791/2 23 5 7/16 8I/4 69/16 71/4 7400 12500 H 9 11/4 971/2 108 33 12 8 9 53/4 71/2 4000 9100 H 72i 11/4 621/s 683/4 21 8I/2 53/s 75/i 6 6 63/ 8 10700 14875 H 8 15/16 96 106 1/2 36 12 8 91/8 6 71/4 6350 10600 H 62 1 5/16 70 771/16 26 12 513/16 8 6 1/2 71/4 7900 15800 H 12i 13/8 87 973/s 36 7 8 8 1/2 53/4 73/s 5000 12200 H 39i 13/s 755/ 8 831/2 31 11 63/g 83/s 65/ 8 71/2 8150 16300 H 28i 1 13/32 8411/ie 95 37 3 8 81/4 53/4 67/s 7325 13250 * The subscript 1 means the outside coil of a concentric group or cluster; 2 and 3 are inner coils. RIVETED JOINTS. 401 Phosphor-Bronze Springs. Wilfred Lewis (Engs'. Club, Phila., 1887) made some tests of a helical spring of phosphor-bronze wire, 0.12 in. diameter, 1V4 in. diameter from center to center, making 52 coils. Such a spring of steel, according to the practice of the P. R. R., might be used for 40 lbs. A load of 30 lbs. gradually applied gave a permanent set. With a load of 21 lbs. in 30 hours the spring lengthened from 20 Vs inches to 21 1/8 inches, and in 200 hours to 21 1/4 inches. It was concluded that 21 lbs. was too great for durability. For a given load the extension of the bronze spring was just double the extension of a similar steel spring, that is, for the same extension the steel spring is twice as strong. Chromium- Vanadium Spring Steel. (Proc. Inst. M. E., 1904, pp 1263, 1305.) —A spring steel containing C, 0.44; Si, 0.173; Mn, 0.837; Cr, 1.044; Va, 0.188 was made into a spring with dimensions as follows: length unstretched 9.6 in., mean diam. of coils (D) 5.22; No. of coils (n) 4; diam. of wire, (d) 0.561. It was tempered in the usual way. When stretched it showed signs of permanent set at about 1900 lbs. Compared with two springs of ordinary steels the following formulae are obtained: Load at which Permanent Set begins. Extension for a load W. Chrome-Vanadium Spring. . .56,300 d 3 /D lbs. WnD 3 -*- 1,468,000 d* West Bromwich Spring 28,400 d 3 /D " WnD 3 -s- 1,575,000 d* Turton & Piatt Spring 44,200 d s /D " WnD 3 -i- 1,331,600 d* Test of a Vanadium-steel Spring. (Circular of the American Vana- dium Co., 1908). — Comparative tests of an ordinary carbon-steel loco- motive flat spring and of a vanadium-steel spring, made by the American Locomotive Co., showed the following: The vanadium spring, on 36-in. centers tested to 94,000 lbs., reached its elastic limit at 85,000 lbs., or 234,000 lbs. per sq. in. fiber stress, and a permanent set of 0.48 in. The test was repeated three times without change in the deflection. The carbon spring was tested to 89,280 lbs. and reached an elastic limit at 65,000 lbs., or 180,000 lbs. fiber stress, with a permanent set of 1.12 in. On repeating the test it took an additional set of 0.25 in., and on the next test several of the plates failed. RIVETED JOINTS. Fairbairn's Experiments. — The earliest published experiments on riveted joints are contained in the memoir by Sir W. Fairbairn in the Transactions of the Royal Society. Making certain empirical allow- ances, he adopted the following ratios as expressing the relative strength of riveted joints: Solid plate 100 Double-riveted joint 70 Single-riveted joint 56 These celebrated ratios appear to rest on a very unsatisfactory analysis of the experiments on which they were based. Loss of Strength in Punched Plates. (Proc: Inst. M. E., 1881.) — A report by Mr. W. Parker and Mr. John, made in 1878 to Lloyd's Com- mittee, on the effect of punching and drilling, showed that thin steel plates lost comparatively little from punching, but that in thick plates the loss was very considerable. The following table gives the results for plates punched and not annealed or reamed: Thickness of plates V\ 3 /s V2 3 /4 Loss of tenacity, per cent 8 18 26 33 When 7/8-in. punched holes were reamed out to lVsin. diameter, the loss of tenacity disappeared, and the plates carried as high a stress as drilled plates. Annealing also restores to punched plates their original tenacity. The Report of the Research Committee of the Institution of Mechanical Engineers, on Riveted Joints (1881), and records of investigations by Prof. A. B. W. Kennedy (1881, 1882, and 1885), summarize the existing in- formation regarding the comparative effects of punching and drilling upon iron and steel plates. An examination of the voluminous tables given in Professor Unwin's Report, of the experiments made on iron and steel plates, leads to the general conclusion that, while thin plates, even of steel, do not suffer very much from punching, yet in those of 1/2 inch thickness and upwards the loss of tenacity due to punching ranges from 10% to 23% in iron plates, and from 11% to 33% in the case of mild steel. In drilled plates there is no appreciable loss of strength. It is 402 RIVETED JOINTS. possible to remove the bad effects of punching by subsequent reaming or annealing. The introduction of a practicable method of drilling the plating of ships and other structures, after it has been bent and shaped, is a matter of great importance. In the modern English practice (1887) of the construction of steam-boilers with steel plates punching is almost entirely abolished, and all rivet-holes are drilled after the plates have been bent to the desired form. Strength of Perforated Plates. (P. D. Bennett, Eng'g, Feb. 12, 1886. p. 155.) — Tests were made to determine the relative effect pro- duced upon tensile strength of a flat bar of iron or steel: 1. By a 3/4-inch hole drilled to the required size; 2. By a hole punched Vs inch smaller and then drilled to the size of the first hole; and, 3. By a hole punched in the bar to the size of the drilled hole. The relative results in strength per square inch of original area were as follows: 1. 2. 3. 4. Iron. 1.000 1.029 1.030 0.795 Iron. 1.000 1.012 1.008 0.894 Steel. 1.000 1.068 1.059 0.935 Steel. 1.000 1.103 Perforated by punching and drilling- Perforated by punching only 1.110 0.927 In tests 2 and 4 the holes were filled with rivets driven by hydraulic pressure. The increase of strength per square inch caused by drilling is a phenomenon of similar nature to that of the increased strength of a grooved bar over that of a straight bar of sectional area equal to the smallest section of the grooved bar. Mr. Bennett's tests on an iron bar 0.84 in. diameter, 10 in. long, and a similar bar turned to 0.84 in. diam- eter at one point only, showed that the relative strength of the latter to the former was 1.323 to 1.000. Comparative Efficiency of Riveting done by Different Methods. The Reports Of Professors Unwin and Kennedy to the Institution of Mechanical Engineers (Proc. 1881, 1882, and 1885) tend to establish the four following points: 1. That the shearing resistance of rivets is not highest in joints riveted by means of the greatest pressure; 2. That the ultimate strength of joints is not affected to an appre- ciable extent by the mode of riveting; and, therefore, 3. That very great pressure upon the rivets in riveting is not the in- dispensable requirement that it has been sometimes supposed to be; 4. That the most serious defect of hand-riveted as compared with machine-riveted work consists in the fact that in hand-riveted joints visible slip commences at a comparatively small load, thus giving such joints a low value as regards tightness, and possibly also rendering them liable to failure under sudden strains after slip has once commenced. The following figures of mean results give a comparative view of hand and hydraulic riveting, as regards their ultimate strengths in joints, and the periods at which in both cases visible slip commenced. Total breaking load. Tons Load at which visible slip began Hand. . . . . Hydraulic Hand Hydraulic 86.01 82.16 149.2 85.75 82.70 145.5 21.7 25.0 31.7 47.5 53.7 49:7 193.6 183.1 25.0 56.0 Some of the Conclusions of the Committee of Research on Riveted Joints. (Proc. Inst. M. E., April, 1885.) The conclusions refer to joints made in soft steel plate with steel rivets, the holes drilled, and the plates in their natural state (unannealed). The rivet or shearing area has been assumed to be that of the holes, not the area of the rivets themselves. The strength of the metal in the joint has been compared with that of strips cut from the same plates. RIVETED JOINTS. 403 The metal between the rivet-holes has a considerably greater tensile resistance per square inch than the imperforated metal. This excess tenacity amounted to more than 20%, both in 3/ 8 -inch and 3/4-inch plates, when the pitch of the rivet was about 1.9 diameters. In other cases 3/g-inch plate gave an excess of 15% at fracture with a pitch of 2 diameters, of 10% with a pitch of 3.6 diameters, and of 6.6%, with a pitch of 3.9 diameters; and 3/ 4 -in C h plate gave 7.8% excess with a pitch of 2.8 diameters. In single-riveted joints it may be taken that about 22 tons per square inch is the shearing resistance of rivet steel, when the pressure on the rivets does not exceed about 40 tons per square inch. In double-riveted joints, with rivets of about 3/4-inch diameter, most of the experiments gave about 24 tons per square inch as the shearing resistance, but the joints in one series went at 22 tons. [Tons of 2240 lbs.] The ratio of shearing resistance to tenacity is not constant, but dimin- ishes very markedly and not very irregularly as the tenacity increases. The size of the rivet heads and ends plays a most important part in the strength of the joints — at any rate in the case of single-riveted joints. An increase of about one-third in the weight of the rivets (all this increase, of course, going to the heads and ends) was found to add about 8V2% to the resistance of the joint, the plates remaining unbroken at the full shearing resistance of 22 tons per square inch, instead of tearing at a shearing stress of only a little over 20 tons. The additional strength is probably due to the prevention of the distortion of the plates by the great tensile stress in the rivets. The intensity of bearing pressure on the rivet exercises, with joints proportioned in the ordinary way, a very important influence on their strength. So long as it does not exceed 40 tons per square inch (meas- ured on the projected area of the rivets), it does not seem to affect their strength; but pressures of 50 to 55 tons per square inch seem to cause the rivets to shear in most cases at stresses varying from 16 to 18 tons per square inch. For ordinary joints, which are to be made equally strong in plate and in rivets, the bearing pressure should therefore prob- ably not exceed 42 or 43 tons per square inch. For double-riveted butt- joints perhaps, as will be noted later, a higher pressure may be allowed, as the shearing stress may probably not be more than 16 or 18 tons per square inch when the plate tears. A margin (or net distance from outside of holes to edge of plate) equal to the diameter of the drilled hole has been found sufficient in all cases hitherto tried. To attain the maximum strength of a joint, the breadth of lap must be such' as to prevent it from breaking zigzag. It has been found that the net metal measured zigzag should be from 30% to 35% in excess of that measured straight across, in order to insure a straight fracture. This corresponds to a diagonal pitch of 2/3 p-\- rf/3, if p be the straight pitch and d the diameter of the rivet-hole. Visible slip or "give" occurs always in a riveted joint at a point very much below its breaking load, and by no means proportional to that load. A collation of the results obtained in measuring the slip indicates that it depends upon the number and size of the rivets in the joint, rather than upon anything else; and that it is tolerably constant for a given size of rivet in- a given type of joint. The loads per rivet at which a joint will commence to slip visibly are approximately as follows: Diameter of Rivet. Type of Joint. Riveting. Slipping Load per Rivet. 3/4 inch 3/ 4 " 3/4 " 1 inch 1 " 1 " Single- riveted Double- riveted Double- riveted Single-riveted Double- riveted Double- riveted Hand/ Hand Machine Hand Hand Machine 2.5 tons 3.0 to 3.5 tons 7 tons 3.2 tons 4.3 tons 8 to 10 tons 404 RIVETED JOINTS. To find the probable load at which a joint of any breadth will commence to slip, multiply the number of rivets in the given breadth by the proper figure taken from the last column of the table above. The above figures are not given as exact ; but they represent the results of the experiments. The experiments point to simple rules for the proportioning of joints of maximum strength. Assuming that a bearing pressure of 43 tons per square inch may be allowed on the rivet, and that the excess tenacity of the plate is 10% of its original strength, the following table gives the values of the ratios of diameter d of hole to thickness t of plate (d -4- t), and of pitch p to diameter of hole (p -s- d) in joints of maximum strength in 3/s-inch plate. For Single-riveted Plates. Original Tenacity of Plate. Shearing Resistance of Rivets. Ratio. d+t Ratio. p + d Ratio. Plate Area Rivet Area Tons per Sq. In. Lbs. per Sq. In. Tons per Sq. In. Lbs. per Sq. In. 30 28 30 28 67,200 62,720 67,200 62,720 22 22 24 24 49,200 49,200 53,760 53,760 2.48 2.48 2.28 2.28 2.30 2.40 2.27 2.36 0.667 0.785 0.713 0.690 This table shows that the diameter of the hole should be 2V3 times the thickness of the plate, and the pitch of the rivets 23/s times the diameter of the hole. Also, it makes the mean plate area 71 % of the rivet area. If a smaller rivet be used than that here specified, the joint will not be of uniform, and therefore not of maximum, strength; but with any other size of rivet the best result will be got by use of the pitch obtained from the simple formula p = ad 2 /t + d, where, as before, d is the diameter of the hole. The value of the constant a in this equation is as follows: For 30-ton plate and 22-ton rivets, a = 0.524 " 28 " " " 22 " " " 0.558 " 30 " " " 24 " " " 0.570 " 28 " " " .24 " " " 0.606 d 2 Or, in the mean, the pitch p = 0.56 -r + d. With too small rivets this gives pitches often considerably smaller in proportion than 23/g times the diameter. For double-riveted lap-joints a similar calculation to that given above, but with a somewhat smaller allowance for excess tenacity, on account of the large distance between the rivet-holes, shows that for joints of maximum strength the ratio of diameter to thickness should remain precisely as in single-riveted joints; while the ratio of pitch to diameter of hole should be 3.64 for 30-ton plates and 22 or 24 ton rivets, and 3.82 for 28-ton plates with the same rivets. Here, still more than in the former case, it is likely that the prescribed size of rivet may often be inconveniently large. In this case the diameter of rivet should be taken as large as possible; and the strongest joint for a given thickness of plate and diameter of hole can then be obtained by using the pitch given by the equation p = ad 2 /t + d, where the values of the constant a for different strengths of plates and rivets may be taken as follows, for any thickness of plate from 3/ 8 to 3/ 4 -inch: For 30-ton plate and 24-ton rivets \ __ _ , 1rt & , j. " 28 " " " 22 " " j ' t (12 " 30 ' 22 " " p = 1.06 - + d°, d? " 28 24 " " p = 1.24y+a\ RIVETED JOINTS. 4D5 In double-riveted butt-joints it is impossible to develop the full shearing resistance of the joint without getting excessive bearing pressure, because the shearing area is doubled without increasing the area on which the pressure acts. Considering only the plate resistance and the bearing pressure, and taking this latter as 45 tons per square inch, the best pitch would be about 4 times the diameter of the hole. We may probably say with some certainty that a pressure of from 45 to 50 tons per square inch on the rivets will cause shearing to take place at from 16 to 18 tons per square inch. Working out the equations as before, but allowing excess strength of only 5% on account of the large pitch, we find that the proportions of double-riveted butt-joints of maximum strength, under given conditions, are those of the following table: Double-riveted Butt-joints. Original Ten- acity of Plate, Tons per Sq. In. Shearing Re- sistance of Rivets, Tons per Sq. In. Bearing Pres- sure, Tons per Sq. In. Ratio d t Ratio P d 30 16 45 1.80 3.85 •28 16 45 . 1.80 4.06 30 18 48 • 1.70 4.03 28 18 48 1.70 4.27 30 16 50 2.00 4.20 28 * 16 50 2.00 4.42 Practically, therefore, it may be said that we get a double-riveted butt- joint of maximum strength by making the diameter of hole about 1.8 times the thickness of the plate, and making the pitch 4.1 times the diameter of the hole. The proportions just given belong to joints of maximum strength. But in a boiler the one part of the joint, the plate, is much more affected by time than the other part, the rivets. It is therefore not unreasonable to estimate the percentage by which the tplates might be weakened by corrosion, etc., before the boiler would be unfit for use at its proper steam-pressure, and to add correspondingly to the plate area. Probably the best thing to do in this case is to proportion the joint, not for the actual thickness of plate, but for a nominal thickness less than the actual by the assumed percentage. In this case the joint will be approximately one of uniform strength by the time it has reached its final workable condition; up to which time the joint as a whole will not really have been weakened, the corrosion only gradually bringing the strength of the plates down to that of rivets. Efficiencies of Joints. The average results of experiments by the committee gave: For double- riveted lap-joints in 3 8 -inch plates, efficiencies ranging from 67.1% to 81.2%. For double-riveted butt-joints (in double shear) 61.4% to 71.3%. These low results were probably due to the use of very soft steel in the rivets. For single-riveted lap-joints of various dimensions the efficiencies varied from 54.8% to 60.8%. The shearing resistance of steel did not in- crease nearly so fast as its tensile resistance. With very soft steel, for instance, of only 26 tons tenacity, the shearing resistance was about 80% of the tensile resistance, whereas with very hard steel of 52 tons tenacity the shearing resistance was only somewhere about 65% of the tensile resistance. Proportions of Pitch and Overlap of Plates to Diameter of Rivet- Hole and Thickness of Plate. (Prof. A. B. W. Kennedy, Proc. Inst. M. E., April, 1885.) t = thickness of plate: d = diameter of rivet (actual) in parallel hole; p = pitch of rivets, center to center- s = space between lines of rivets; I = overlap of plate. 406 RIVETED JOINTS. The pitch is as wide as is allowable without impairing the tightness ot the joint under steam. For single-riveted lap-joints in the circular seams of boilers which have double-riveted longitudinal lap-joints, d = t X 2.25; v = dX 2.25 = tX 5 (nearly) ; I = 1X6. For double-riveted lap-joints: d = 2.25t; p = Si; s = 4.5* ; I = 10.5L Single- riveted Joints. Double-riveted Joints. t d V I t d V s I 3/16 7/16 15/16 U/8 3/16 7/16 U/2 7/8 2 V4 0/16 U/4 U/2 1/4 9/16 2 13/16 23/4 6/16 11/16 1 9/16 17/8 5/16 11/16 21/2 U/2 33/a 3/8 13/16 1 7/ 8 21/4 3/8 13/16 3 13/ 4 4 7/16 1 2 3/ 16 25/8 7/16 1 31/2 2 45/8 1/2 11.8 2 1/2 3 1/2 U/8 4 21/4 51/4 9/16 11/4 213/i 6 3 3/8 9/16 H/4 41/2 21/2 57/a With these proportions and good workmanship there need be no fear of leakage of steam through the riveted joint. The net diagonal area, or area of plate, along a zigzag line of fracture should not be less than 30% in excess of the net area straight across the joint, and 35% is better. Mr. Theodore Cooper (R. R. Gazette, Aug. 22, 1890), referring to Prof. Kennedy's statement quoted above, gives as a sufficiently approximate rule for the proper pitch between the rows in staggered riveting, one-half of the pitch of the rivets in a row plus one-quarter the diameter of a rivet-hole. Test of Double-riveted Lap and Butt Joints. {Proc. Inst. M. E., October, 1888.) Steel plates of 25 to 26 tons per square inch T. S., steel rivets of 24.6 tons shearing strength per square inch. Kind of Joint. Thickness of Plate. Diameter of Rivet-holes. Ratio of Pitch to Diameter. Comparative Efficiency of Joint. Lap 3/8" 3/8 3/4 3/4 3/4 3/4 1 1 1 0.8" 0.7 1.1 1.6 1.1 1.6 1.3 1.75 1.3 3.62 3.93 2.82 3.41 4.00 3.94 2.42 3.00 3.92 75.2 Butt Lap Lap Butt Butt 76.5 68.0 73.6 72.4 76.1 Lap Lap Butt 63.0 70.2 76.1 Diameter of Rivets for Different Thicknesses of Plates. Thickness of Plate. 5/16 3/8 7/16 1/2 3/4 13/16 3/4 ...... 15/16 H/16 9/16 3/4 13/16 7/8 3/4 5/8 3/4 7/8 7/8 H/16 3/8 7/8 7/8 13/16 3/4 7/8 15/16 1 7/8 13/16 7/8 1 1 7/8 I 1 1/8 Us 1 15/16 1 13/16 U/8 1 Diam. (1). Diam. (2). Diam. (3). Diam. (4). • 5/ 8 . 5/ 8 . 1/2 5/8 5/8 5/8 5/8 7/8 3/4 1/2 5/8 3/ 4 3/4 5/8 15/16 7/8 9/16 1 U/4 U/8 11/16 Diam. (5). . 3/ 4 . H/16 . 3/ 8 1 3/4 1 13/16 Diam. (7). RIVETED JOINTS. 407 (1) Lloyd's Rules. (2) Liverpool Rules. (3) English Dock-yards. (4) French Veritas. (5) Hartford Steam Boiler Inspection and Insur- ance Co., double-riveted lap-joints. (6) Ditto, triple-riveted butt-joints. (7) F. E. Cardullo. (Vie less than diam. of hole.) Calculated Efficiencies — Steel Plates and Steel Rivets.— The following table has been calculated by the author on the assumptions that the excess strength of the perforated plate is 10%, and that the shearing strength of the rivets per square inch is four-fifths of the tensile strength of the plate (or, if no allowance is made for excess strength of the perfo- rated plate that the shearing strength is 72.7% of the tensile strength). If t = thickness of plate, d = diameter of rivet-hole, p = pitch, and T = tensile strength per square inch, then for single-riveted plates w A d 2 (p - d)t X I.IQT = - c/ 2 X | T, whence p = 0.571 ~ + d. The coefficients 0.571 and 1.142 agree closely with the averages of those given in the report of the committee of the Institution of Mechanical En- gineers, quoted on page 404, ante. » > Pitch. Efficiency. 0> > Pitch. Efficiency. bi> bi) ti) bi) M bi) bi c a a E c PI a>'$ a o>'£ 0>+3 "So > as 3£ ■52 flJS c3 O Q^ 5 o> "2 bfi> 11 "bb> ■S£ 11 Q in. in. in. in. % % in in. in. in. % % 3/16 7/16 1.020 1.603 57.1 72.7 V2' 3/4 1.392 2.035 46.1 63.1 3/16 1/2 1.261 2.023 60.5 75.3 1/2 7/8 1.749 2.624 50.0 66.6 1/4 1/2 1.071 1.642 53.3 69.6 1/2 1 2.142 3.284 53.3 70.0 1/4 9 /l6 1.285 2.008 56.2 72.0 1/2 11/8 2.570 4.016 56.2 72.0 5/16 9/16 1.137 1.712 50.5 67.1 9/16 3/4 1.321 1.892 43.2 60.3 5/16 5/8 1.339 2.053 53.3 69.5 9/16 7/8 1.652 2.429 47.0 64.0 5/16 11/16 1.551 2.415 55.7 71.5 9/16 1 2.015 3.030 50.4 67.0 3/8 5/8 1.218 1.810 48.7 65.5 9/16 1V8 2.410 3.694 53.3 69.5 3/8 3/4 1.607 2.463 53.3 69.5 9/16 11/4 2.836 4.422 55.9 71.5 3/8 7/8 2.041 3.206 5" 1 72.7 5/8 3/4 1.264 1.778 40.7 57.8 7/16 5/8 1.136 1.647 45.') 62.0 5/8 7/8 1.575 2.274 44.4 61.5 7/16 3/ 4 1.484 2.218 49. i 66.2 5/8 1 1.914 2.827 47.7 64.6 7/16 7/8 1.869 2.864 53.2 69.4 5/8 11/8 2.281 3.438 50.7 67.3 7/16 1 2.305 3.610 56.6 72.3 5/8 11/4 2.678 4.105 53.3 69.5 Apparent Shearing Resistance of Rivet Iron and Steel. (Proc. Inst. M. E., 1879, Engineering, Feb. 20, 1880.) The true shearing resistance of the rivets cannot be ascertained from experiments on riveted joints (1) because the uniform distribution of the load to all the rivets cannot be insured; (2) because of the friction of the plates, which has the effect of increasing the apparent resistance to shear- ing in an element uncertain in amount. Probably in the case of single- riveted joints the shearing resistance is not much affected by the friction. Fairbairn's experiments show that a rivet is 6 1/7% weaker in a drilled t^an in a punched hole. By rounding the edge of the rivet-hole, the apparent shearing: resistance is increased 12%. Messrs. Greig and Eyth's experiments indicate a greater resistance of the rivets in punched holes than in drilled holes. If the apparent shearing resistance is less for double than for single shear, it is probably due to unequal distribution of the stress on the two- rivet sections. 408 RIVETED JOINTS. Shearing, 16.5 Ratio, 0.62 20.2 0.79 19.0 0.85 22.1 " 0.77 The shearing resistance of a bar, when sheared in circumstances which prevent friction, is usualiy less than the tenacity of the bar. The ioi« lowing results show the decrease: Harkort, iron Tenacity, 26.4 Lavalley, iron. " 25.4 Greig and Eyth, iron. " 22.2 Greig and Eyth, steel " 28.8 In Wohler's researches (in 1870) the shearing strength of iron was found to be four-fifths of the tenacity. Later researches of Bauschinger con- firm this result generally, but they siiow that for iron the ratio of the shearing resistance and tenacity aepends on the direction of the stress relatively to the direction of rolling. The above ratio is valid only if the shear is in a plane perpendicular to the direction of rolling, and if the tension is applied parallel to the direction of rolling. If the plane of shear is parallel to the breadth of the bar, the resistance is only half as great as in a plane perpendicular to the fibers. THE STRENGTH OF RIVETED JOINTS. Joint of Maximum Efficiency. — (F. E. CardulkO If a riveted joint is made with sufficient lap, and a proper distance between the rows of rivets, it will break in one of the three following ways: 1. By tearing the plate along a line, through the outer row of rivets, 2. By shearing the rivets, 3. By crushing the plate or the rivets. Let t = the thickness of the main plates. d = the diameter of the rivet-holes. / = the tensile strength of the plate in pounds per sq. in. s = the shearing strength of the rivets in pounds per sq. in. when in single shear. p = the distance between the centers of rivets of the outer row (see Figs. 90 and 91)= the pitch in single and double lap riveting = twice (p"""@ w © © © © © MM 1 &._©_©_ Fig. 90. Triple Riveting. Fig. 91. Quadruple Riveting. the pitch of the inner rows in triple butt strap riveting, in which alter- nate rivets in the outer row are omitted, = four times the pitch in quad- ruple butt strap riveting, in which the outer row has one-fourth of the number of rivets of the two inner rows. c = the crushing strength of the rivets or plates in pounds per sq. in. n = the number of rivets in each grouD in single shear. (A group is the number of rivets on one side of a joint corresponding to the dis- tance p; = 1 rivet in single riveting, 2 in double riveting, 5 in triple butt strap riveting, and 11 in quadruple butt strap riveting.) m = the number of rivets in each group in double shear. s" = the shearing strength of rivets in double shear, in pounds per sq. in., the rivet section being counted once. T = the strength of the plate at the weakest section. = ft (p — d). S = the strength of the rivets against shearing, = 0.7854 d 2 (ns + ms") . C = the strength of the rivets or the plates against crushing, = dtc (n + m). THE STRENGTH OF RIVETED JOINTS. 409 In order that the joint shall have the greatest strength possible, the tearing, snearing, and crushing strength must all be equal. In order to make it so, 1. Substitute the known numerical values, equate the expressions for shearing and crushing strength, and find the value of d, taking it to the nearest Vi6in. 2. Next find the value of S in the second equation, and substitute it for T in the first equation. Substitute numerical values for the other factors in the first equation, and solve for p. The efficiency of a riveted joint in tearing, shearing and crushing, is equal to the tearing, shearing or crushing strength, divided by the quan- tity ftp, or the strength of the solid plate. The efficiency in tearing is also equal to (p — d) -s- p. The maximum possible efficiency for a well-designed joint is m + n + (/ -*- c) Empirical formula for the diameter of the rivet-hole when the crush- ing strength is unknown. Assuming that c = 1.4/, and s"= 1.75 s, we have by equating C and S, and substituting, s{n+ 1.75 m) Margin. The distance from the center of any rivet-hole to the edge of the plate should be not less than 1 1/2(1 The distance between two adja- cent rivet centers should be not less than 2d. It is better to increase each of these dimensions by 1/8 in. The distance between the rows of rivets should be such that the net section of plate material along any broken diagonal through the rivet- holes should be not less than 30 per cent greater than the plate section along the outer line of rivets. The thickness of the inner cover strap of a butt joint should be 3/ 4 of the thickness of the main plate or more. The thickness of the outer strap should be 5/8 of the thickness of the main plate or more. Steam Tightness. It is of great importance in boiler riveting that the joint be steam tight. It is therefore necessary that the pitch of the rivets nearest to the calked edge be limited to a certain function of the thickness of the plate. The Board of Trade rule for steam tightness is p= Ct + 15/ 8 in. where p = the maximum allowable pitch in inches. t = the thickness of main plate in inches. C = a constant from the following table. No. of Rivets per Group.. Lap Joints Double-strapped Joints.... C= 1.75 3.50 4.63 5.52 6.00 The pitch should not exceed ten inches under any circumstances. When the joint has been designed for strength, it should be checked by the above formula. Should the pitch for strength exceed the pitch for steam tightness, take the latter, substitute it in the formula ft (p -d) =0.7854 d 2 (ns + ms"), and solve for d. If the value of d so obtained is not the diameter of some standard size rivet, take the next larger Vi6in. Calculation of Triple-riveted Butt and Strap Joints. — Formulae: T = ft (p-d), S = -0.7854 d 2 (ns + ms"), C = dtc (m + n) (notation on preceding page), n = 1, m .= 4. Take / = 55,000; * = 0.8/, = 44,000; s" = 1.75s = 77,000, c = 1.4 / = 77,000. Then T = 55,000 1 (p-d), S = 276,460 rf 2 , C = 385,000 dt. 1 2 3 4 (]=] 1 31 2.62 3.47 4.14 c= 1.75 3.50 4.63 5.52 410 RIVETED JOINTS. For maximum strength, T = S = C; dividing by 55,000 1, (p- d) = 5.027 d 2 = 7dt; whence d = 1.3925$; p = 3d. Thickness of plate, < =5/ie 3 /8 7 /i6 V2 9 /i6 5 /s Diam. rivet hole, d= 1.3925$. .... 0.4353 0.5222 0.6092 0.6962 0.7833 0.8703 Pitch of outer row, p = 8d. ....... 3.4816 A 1776 4.8736 5.5696 6.2664 6.9624 T= 55,000 t(p-d) 52,360 75,390 102,610 134,020 169,630 209,420 5= 276,460 d 2 . . . 52,330 75,360 102,570 133,970 169,560 209,330 C = 385,000 dt . . 52,350 75,390 102,620 134,030 169,630 209,420 Calculations by logarithms, to nearest 10 pounds. Efficiency of all joints (p — d)+p = 87.5 per cent. Maximum efficiency by Cardullo's formula, — ■ —77- = _ , ' , n + m + f/c 5+1/1.4 = 87.5 per cent. Diameter of rivet-hole, next largest 16th, 7/ 16 9/ 16 5/ 8 3/4 13/ 16 7/ 8 For the same thickness of plates the Hartford Steam Boiler Inspection and Insurance Co. gives the following proportions: Thickness, t, 5/ 16 3/ 8 7/ 16 i/ 2 9/ 16 5/ 8 Diam. rivet-hole, d, 3/ 4 13/ 16 15/ 16 1 n/ 16 n/ 16 Pitch of outer row, p, 6 1/4 6 1/2 63/ 4 71/2 73/ 4 72/4 Using the same values for /, s, s" and c, we obtain: T= 94,530 117,300 139,860 178,750 207,850 229,880 S = 155,400 168,400 194,300 207,300 220,200 220,200 C= 90,030 117,300 157,900 192,500 230,000 255,500 Strength of solid plate, fvt = 107,360 134,060 162,420 206,250 239,770 266,400 Efficiency T, S or C, lowest -h fpt, per cent 83.9 87.5 86.1 86.7 86.7 82.6 The 5 /i6 in. plate fails by crushing, the 5/ 8 by shearing, the others by tearing. Calculation of Quadruple Riveting. — In this case there are 11 rivets in the group. If the upper strap plate contains all the rivets except the outer row, then n = 1, m = 10. Using the same values for/, s, s" and c as above, we have ns + ms" = 814,000; T = 55,000$ (p - d); S = 639,315 d 2 ; C = 847,000 dt. For maximum strength, t (p — d) = 11.624d 2 = 15.4 dt; whence d = 1.32485$, p = 16.4 d. Efficiency (p - d)+p = 93.9 per cent. Check by Cardullo's formula — ; -—rr = 71 — , in/ ■ = 93.9 per cent. n+ m + f/c 11+ 10 /ii British Board of Trade and Lloyd's Rules for Riveted Joints. — Board of Trade. — Tensile strength of rivet bars between 26 and 30 tons, el. in 10" not less than 25%, and contr. of area not less than 50%. The shearing resistance of the rivet steel to be taken at 23 tons per square inch, 5 to be used for the factor of safety independently of any addition to this factor for the plating. Rivets in double shear to have only 1.75 times the single section taken in the calculation instead of 2. The diameter must not be less than the thickness of the plate, and the pitch never greater than 8 1/2". The thickness of double butt-straps (each) not to be less than 5/ 8 the thickness of the plate; single butt-straps not less than 9/ 8 . Distance from center of rivet to edge of hole = diameter of rivet X IV2. Distance between rows of rivets = 2 X diam. of rivet or = [(diam. X 4) + 1] -*- 2, if chain, and V[(pitch X 11) + (diam. X 4)1 X (pitch + diam. X 4)' . = — ^ i j~ — if zigzag. Diagonal pitch = (pitch X 6 + diam. X 4) -f 10. Lloyd's. — T. S. of rivet bars, 26 to 30 tons; el. not less than 20% in 8". The material must stand bending to a curve, the inner radius of which is THE STRENGTH OF RIVETED JOINTS 411 not greater than 11/2 times the thickness of the plate, after having been uniformly heated to a low cherry-red, and quenched in water at 82° F. Rivets in double shear to have only 1.75 times the single section taken in the calculation instead of 2. The shearing strength of rivet steel to be taken at 85% of the T. S. of the material of shell plates. In any case where the strength of the longitudinal joint is satisfactorily shown by experiment to be greater than given by the formula, the actual strength may be taken in the calculation. Proportions of Riveted Joints. (Hartford S. B. Insp. and Ins. Co.) Single-riveted Girth Seams of Boilers. Thickness. 1/4 5 /l6 3/8 7/16 1/2 Diam. rivet-hole. Pitch 3/4 H/I6 2Vl6 21/16 U/8 H/32 13/16 3/4 21/8 21/8 17/32 U/8 15/16 13/16 23/ 8 21/8 113/32 17/3 2 1 15/16 27/ie 23/s U/2 U3/32 I 1/16 I 21/2 21/2 19/32 U/2 Center to edge . . Double-riveted Lap Joints. 1/4 5/16 3/8 7/16 1/2 3/ 4 27/8 1 15/16 U/8 0.74 13/16 27/8 1 15/16 17/32 0.72 15 /l6 31/ 4 2 3/, 6 1 13/32 0.70 1 31/4 23/16 U/2 0.70 U/l6 Pitch 3.32 Dist. bet. rows 2.2 1 19/32 0.68 Triple-riveted Lap Joints. Thickness Diam. rivet-hole. . Pitch Dist. bet. rows. . . . Inner row to edge Efficiency 1/4 5/16 3/8 7/16 H/16 3/ 4 13/16 15/16 3 31/8 31/4 33/4 2 2Vi6 23/18 21/2 U/32 U/8 17/32 1 13/32 7/ 0.76 0.75 0.75 1 315/ie 25/s U/2 0.75 Triple-riveted Butl-slrap Joints. Thickness Diam. rivet-hole Pitch, inner rows. . . . Dist. bet. inner rows. Dist. outer to 2d row Edge to nearest row. Efficiency % 5/16 3/8 7/16 1/2 9 /l6 3/ 4 13/16 15/16 1 11/16 31/8 31/4 3 3/8 33/4 37/s 21/8 2 3/ 16 21/4 23/8 2 5/8 23/s 21/2 23/4 3 3 3/! 6 U/4 17/32 1 13/32 U/2 1 19/32 88 (?) 87.5 86 86.6 85.4 U/16 37/ 8 25/ 8 3 3/16 1 19/32 84(?j The distance to the edge of the plate is from the center of rivet-holes. 4.12 RIVETED JOINTS. Pressure Required to Drive Hot Rivets. Philadelphia, give the following table (1897): -R. D. Wood & Co. Power to Dkive Rivets Hot. Size. Girder- Tank- Boiler- Size. Girder- Tank- Boiler- work. work. work. work. work. work. in. tons. tons. tons. in. tons. tons. tons. 1/2 9 15 20 H/8 38 60 75 5/8 12 18 25 H/4 45 70 100 3/4 15 22 33 U/2 60 85 125 7/8 1 22 30 30 45 45 60 13/4 75 100 150 The above is based on the rivet passing through only two thicknesses of plate which together exceed the diameter of the rivet but little, if any. As the plate thickness increases the power required increases approxi- mately in proportion to the square root of the increase of thickness. Thus, if the total thickness of plate is four times the diameter of the rivet, we should require twice the power given above in order to thoroughly fill the rivet-holes and do good work. Double the thickness of plate would increase the necessary power about 40%. It takes about four or five times as much power to drive rivets cold as to drive them hot. Thus, a machine that will drive 3/ 4 -in. rivets hot will usually drive 3/ 8 -in. rivets cold (steel). Baldwin Locomotive Worka drive 1/2 -in. soft-iron rivets cold with 15 tons. Riveting Pressure Required for Bridge and Boiler Work. (Wilfred Lewis, Engineers' Club of Philadelphia, Nov., 1893.) A number of 3/ 8 _inch rivets were subjected to pressures between 10,000 and 60,000 lbs. At 10,000 lbs. the rivet swelled and filled the hole with- out forming a head. At 20,000 lbs. the head was formed and the plates were slightly pinched. At 30,000 lbs. the rivet was well set. At 40,000 lbs. the metal in the plate surrounding the rivet began to stretch, and the stretching became more and more apparent as the pressure was increased to 50,000 and 60,000 lbs. From these experiments the conclusion might be drawn that the pressure required for cold riveting was about 300,000 lbs. per square inch of rivet section. In hot riveting, until recently there was never any call for a pressure exceeding 60,000 lbs., but now pressures as high as 150,000 lbs. are not uncommon, and even 300,000 lbs. have been contemplated as desirable. Pressure Required for Heading Cold Rivets. — Experiments made by the author in 1906 on 1/2 and 5/ 8 in. soft steel rivets showed that the pressure required to head a rivet cold, with a hemispherical heading die, was a function of the final or maximum diameter of the head. The metal began to flow and fill the hole at about 50,000 lbs. per sq. in. press- ure, but it hardened and increased its resistance as it flowed until it reached a maximum of about 100,000 lbs. per sq. in. of the maximum area of the head. Chemical and Physical Tests of Soft Steel Rivets. — Ten rivet bars and ten rivets selected from stock of the Champion Rivet Co., Cleve- land, O., were analyzed bv Oscar Textor, with results as follows: P. 0.008 to 0.027, av. 6.015; Mn, 0.31 to 0.69, av. 0.46; S, 0.023 to 0.044, av. 0.033; Si, 0.001 to 0.008, av. 0.005: C, 0.06 to 0.19, av. 0.11. Only four of the 20 samples were over 0.14 C, and these were made for high strength. Ten bars and two rivets gave tensile strength, 46,735 to 55,380, av. 52,195 lbs. per sq. in.; elastic limit, 31,350 to 43,150, av. 35,954: elongation, bars only, 28 to 35, av. 31.9% in 8 ins.; reduction of area. 65.6%. Eight bars in single shear gave shearing strength 35,660 to 50 190 av. 44,478 lbs. per sq. in.; seven bars in double shear gave 39,170 to 53,900, av. 45,720 lbs. The shearing strength averaged 86.3% of the tensile strength. IRON AND STEEL. 413 5? L"^ o ^ « s cX! g o3^ -B H -3 mS S 2 s ^ o ined ct p: shea ed st >> 03 £ ~3 3^ §12 °.SSa 3 -S oo tocS Is S "S 2 § oi — S ° s O 'btained by dir is from ores, as C Chenot, and ot] is irons. btained by indir is from cast iron, ■hearth and pudd o 1 e 1 S o p o 03 ' £ K^ ^ ° £ .SO « >>» C^ eala^lco £ a"3 & &«•- ,n c g j . - c3 .2 3 2« H a w ) Cruci )Bessei and ) Open stei ) Mitis $ « CS C S 03 s § 03 O ^ _2^5 3 <» 12 '3 33 l 03 _q 03 c3 > .2 .2 O M"^ o .2 CD B ct o w 5 cc > w 3 ft ,H^3 CD OJ £ "^ M .So 1 1 ! °m 1 i i §t§i m » ■£ £-.3 >>> T3P, . CI Og^a O +^ pTI CD lp 2^- "2^ P O £ a, .2o£ o ST!®-* III f S||l _ a 60 2|, § i'3 0) > g" . C CD' t 1- T S|5l cdx: oj _ S "^ '> ^ ~ ' «3 ^ to i^ '>co3^'a — "eS & ° 5 3^^S SIS® ! cud" c5-S - r- o S 3 a 3 ■c-3 o — t«H as 3 fio,„§c bj^ ££ = 12 > 2 Tx.-cPcd'O >d°^ (^ o3 o3 • p O rj o.>^.2.E; = • w .-a-2-2 ^ Sf,a M «5o3C»o3'3^£J-ro- t; ' OT m .2 5 ££3,3 414 IRON AND STEEL. CAST IRON. The Manufacture of Cast Iron. — Pig iron is the name given to the crude form of iron as it is produced in the blast furnace. This furnace is a tall shaft, lined with fire brick, often as large as 100 ft. high and 20 ft. in diameter at its widest part, called the "bosh." The furnace is kept filled with alternate layers of fuel (coke, anthracite or charcoal), while a melting temperature is maintained at the bottom by a strong blast. The iron ore as it travels down the furnace is decarbonized by the carbon • monoxide gas produced by the incomplete combustion of the fuel, and as it travels farther, into a zone of higher temperature, it absorbs carbon and silicon. The phosphorus originally in the ore remains in the iron. The sulphur present in the ore and in the fuel may go into combination with the lime in the slag, or into the iron, depending on the constitution of the slag and on the temperature. The silica and alumina in the ore unite with the lime to form a fusible slag, which rests on the melted iron in the hearth. The iron is tapped from the furnace several times a day, while in large furnaces the slag is usually run off continuously. Grading of Pig Iron. — Pig iron is approximately giaded according to its fracture, the number of grades varying in different districts. In Eastern Pennsylvania the principal grades recognized are known as No. 1 and 2 foundry, gray forge or No. 3, mottled or No. 4, and white or No. 5. Intermediate grades are sometimes made, as No. 2 X, between No. 1 and No. 2, and special names are given to irons more highly silicized than No. 1, as No. 1 X, silver-gray, and soft. Charcoal foundry pig iron is graded by numbers 1 to 5, but the quality is very different from the corresponding numbers in anthracite and coke pig. Southern coke pig iron is graded into ten or more grades. Grading by fracture is a fairly satisfactory method of grading irons made from uniform ore mixtures and fuel, but is unreliable as a means of determining quality of irons produced in different sections or from different ores. Grading by chemi- cal analysis, in the latter case, is the only satisfactory method. The following analyses of the five standard grades of northern foundry and mill pig irons are given by J. M. Hartman {Bull. I. & S. A., Feb., 1892): No. 1. No. 2. No. 3. No. 4. No.4B. No. 5. 92.37 3.52 0.13 2.44 1.25 0.02 0.28 92.31 2.99 0.37 2.52 1.08 0.02 0.72 94.66 2.50 1.52 0.72 0.26 trace 0.34 94.48 2.02 1.98 0.56 0.19 0.08 0.67 94.08 2.02 1.43 0.92 0.04 0.04 2.02 94.68 Graphitic carbon Combined carbon 0.41 0.04 0.02 0.98 Characteristics of These Irons. No. 1. Gray. — A large, dark, open-grain iron, softest of all the num- bers and used exclusively in the foundry. Tensile strength low. Elastic limit low. Fracture rough. Turns soft and tough. No. 2. Gray. — A mixed large and small dark grain, harder than No. 1 iron, and used exclusively in the foundry. Tensile strength and elastic limit higher than No. 1. Fracture less rough than No. 1. Turns harder, less tough, and more brittle than No. 1. No. 3. Gray. — Small, gray, close grain, harder than No. 2 iron, used either in the rolling-mill or foundry. Tensile strength and elastic limit higher than No. 2. Turns hard, less tough, and more brittle than No. 2. No. 4. Mottled. — White background, dotted closely with small black spots of graphitic carbon; little or no grain. Used exclusively in the rolling-mill. Tensile strength and elastic limit lower than No. 3. Turns with difficulty; less tough and more brittle than No. 3. The manganese in the B pig iron replaces part of the combined carbon, making the iron harder and closing the grain, notwithstanding the lower combined carbon. CAST IRON. 415 No. 5. White. — Smooth, white fracture, no grain, used exclusively in the rolling mill. Tensile strength and elastic limit much lower than No. 4. Too hard to turn and more brittle than No. 4. Southern pig irons are graded as follows, beginning with the highest in silicon: Nos. 1 and 2 silvery, Nos. 1 and 2 soft, all containing over 3% of silicon; Nos. 1, 2, and 3 foundry, respectively about 2.75%, 2.5% and 2% silicon; No. 1 mill, or " foundry forge;" No. 2 mill, or gray forge; mottled; white. Chemistry of Cast Iron. — Abbreviations, TC, total carbon; GC, graphitic carbon; CC, combined carbon. Numerous researches have been made and many papers written, especially between the years 1895 and 1908, on the relation of the physical properties to the chemical constitu- tion of cast iron. Much remains to be learned on the subject, but the following is a brief summary of prevailing opinions. Carbon. — Carbon exists in three states in cast iron: 1, Combined carbon, which has the property of making iron white and hard; 2, Graphi- tic carbon or graphite, which is not alloyed with the iron, but exists in it as a separate body, since it may be removed from the fractured surface of pig iron by a brush; 3, a third form, called by Ledebur "tempering graphite carbon," into which combined carbon may be changed by pro- longed heating. The relative percentages in which GC and CC may be found in cast iron differ with the rate of cooling from the liquid state, so that in a large casting, cooled slowly, nearly all the C may be GC, while in a small casting from the same ladle cooled quickly, it may be nearly all CC. The total C in cast iron usually is between 3 and 4%. Combined Carbon. — CC increases hardness, brittleness and shrink- age. Up to about 1% it increases strength, then decreases it. The presence of S tends to increase the CC in a casting, while Si tends to change CC to GC. Graphite. — GC in a casting causes softness and weakness when above 3%; softness and strength when added to irons low in GC and over 1% in CC. It increases with the size of the casting, with slow cooling, or rather with holding a long time in the mold at a high temperature. Silicon. — Si acts as a softener by counteracting the hardening effect of S, and by changing CC into GC, changes white iron to gray, increases fluidity and lessens shrinkage. When added to hard brittle iron, high in CC, it may increase strength by removing hard brittleness, but when it reduces the CC to 1% and less it weakens the iron. Above 3.5 or 4% it changes the fracture to silvery gray, and the iron becomes brittle and weak. The softening effect of Si is modified by S and Mn. Sulphur. — S causes the C to take the form of CC, increases hardness, brittleness, and shrinkage, and also has a weakening effect of its own. Above about 0.1% it makes iron very weak and brittle. When Si is below 1%, even 0.06 S makes the iron dangerously brittle. Manganese. — Mnin small amount, less than 0.5%, counteracts the hardening influence of S; in larger amounts it changes GC into CC, and acts as a hardener. Above 2% it makes the iron very hard. Mn com- bines with iron in almost all proportions. When it is from 10 to 30% the alloy is called spiegeleisen, from the German word for mirror, and has large, bright crystalline faces. Above 50% it is known as ferro-man- ganese. Mn has the property of increasing the solubility of iron for carbon; ordinary pig iron containing rarely over 4.2% C, while spiegel- eisen may have 5%, and ferro-manganese as high as 6%,. Cast iron with 1% Mn is used in making chilled rolls, in which a hard chill is desired. When softness is required in castings, Mn over 0.4% has to be avoided. Mn increases shrinkage. It also decreases the magnetism of iron. Iron with 25% Mn loses all its magnetism. It therefore has to be avoided in castings for dynamo fields and other pieces of electrical machinery. Phosphorus. — P increases fluidity, and is therefore valuable for thin and ornamental castings in which strength is not needed. It increases softness and decreases shrinkage. Below 0.7% it does not appear to decrease strength, but above 1% it is a weakener. Copper. — Cu is found in pig irons made from ores containing Cu. From 0.1 to 1% it closes the grain of cast iron, but does not appreciably cause brittleness. 416 IRON AND STEEL. Aluminum. — Al from 0.2 to 1.0% (added to the ladle in the form of a FeAl alloy) increases the softness and strength of white iron; added to gray iron it softens and weakens it. Titanium. — An addition of 2 to 3% of a TiFe alloy containing 10% Ti caused an increase of 20 to 30% in strength of cast iron. A. J. Rossi, A.I.M.E., xxxiii, 194. Ti reacts with any O or N present in the metal and thus purifies it, and does not remain in the metal. After enough Ti for deoxidation has been added, further additions have no effect. R. Moldenke, A.I.M.E., xxxv, 153. Vanadium. — Va to the extent of 0.15% added to the ladle in the form of a ground FeVa alloy greatly increases the strength of cast iron. It acts as a deoxidizer and also by alloying. Oxide of Ikon. — The cause of the difference in strength of charcoal and coke irons of identical composition is believed by Dr. Moldenke (A.I.M.E., xxxi, 988) to be the degree of oxidation to which they have been subjected in making or remelting. Since Mn, Ti, and Va all act as deoxidizers, it should be possible by additions to the ladle of alloys of FeMn, FeVa, or FeTi, to make the two irons of equal strength. Temper Carbon. The main part of the C in white cast iron is the carbide Fe 3 C. This breaks down under annealing to what Ledebur calls "temper carbon," and in annealing in oxides, as in making malleable iron, it is oxidized to CO. The C remaining in the casting at the end of the process is nearly all GC, since the latter is very slowly oxidized. Influence of Various Elements on Cast Iron. — W. S. Anderson, Castings, Sept., 1908, gives the following: Fluidity, increased by Si, P, G.C. Reduced by S, C.C. Shrinkage, increased by S, Mn, C.C. Reduced by Si, P, G.C. Strength, increased by Mn, C.C. Reduced by Si, S, P, G.C. Hardness, increased by S, Mn, C.C. Reduced by Si, G.C. Chill, increased by S, Mn, C.C. Reduced by Si, P, G.C. Microscopic Constituents. (See also Metallography, under Steel.) Ferrite, iron free from carbon. It is found in miid steel in small amounts in gray cast iron, and in malleable cast iron. Cementite, Fe 3 C. Fe with 6.67% C. Harder than hardened steel. Hardness U on the mineralogical scale. Found in high C steel, and in white and mottled pig. Pearlite, a compound made up of alternate laminee of ferrite and cemen- tite, in the ratio of 7 ferrite to 1 cementite, and containing therefore 0.83% C. Found in iron and steel cooled very slowly from a high temper- ature. In steel of 0.83 C it composes the entire mass. Steels lower or higher than 0.83 C contain pearlite mixed with ferrite or with cementite respectively. Martensite, the hardening component of steel. Found in iron and steel quenched above the recalescence point, and in tempered steel. It forms the entire structure of 0.83 C steel quenched. Analyses of Cast Iron. (Notes of the table on page 417.) 1 to 7. R. Moldenke, Pittsbg. F'drymen's Assn., 1898; 1 to 5, pig irons; 6, white iron cast in chills; 7, gray iron cast in sand from the same ladle. The temperatures were taken with a Le Chatelier pyrometer. For comparison, steel, 1.18 C, melted at 2450° F.; silico-spiegel, 12.30 Si, 16.98 Mn, at 2190°; ferro-silicon, 12.01 Si, 2.17 CC, at 2040°; ferro- tungsten, 39.02 W, at 2280°; ferro-manganese, 81.4- Mn, at 2255°; ferro- chrome, 62.7 Cr, at 2400°; ditto, 5.4 Cr., at 2180°. 8. Gray foundry Swedish pig, very strong. 9. Pig to be used in mix- tures of gray pig and scrap, for castings requiring a hard close grain, machining to a fine surface, and resisting wear. 8 to 15, from paper by F. M. Thomas, Castings, July, 1908. 16. Specification by J. E. Johnston, Jr., Am. Mack., Oct. 15, 1903. The results were excellent. Si might have been 0.75 to 1.25 if S had been kept below 0.035. 17 to 22. G. R. Henderson, Trans. A.S.M.E., vol. xx. The chill is to be measured in a test bar 2 X 2 X 24 in., the chill piece being so placed as to form part of one side of the mold. The actual depth of white iron will -be measured. CAST IRON. 417 Analyses of Cast Iron. (Abbreviations, TC, total carbon; GC, graphitic carbon; CC, combined carbon.) No. TC GC CC Silicon. Man- ganese. Phos- phorus . Sul- phur. 1 3.98 0.39 3.59 0.38 0.13 0.20 0.038 Melts at 2048° F. 2 3 78 1.76 2.01 0.69 0.44 0.53 0.031 Melts at 2156° F. 3 3.88 2.60 1.28 1.52 0.49 0.45 0.035 Melts at 221 l°F. 4 4.03 3.47 0.56 2.01 0.49 0.39 0.034 Melts at 2248° F. 5 3.56 3.43 0.13 2.40 0.90 0.08 0.032 Melts at 2280° F. 6 4.39 0.13 4.26 0.65 0.40 0.25 0.038 Melts at 2000° F. 7 4 45 2 99 1.46 0.67 0.41 0.26 0.039 Melts at 2237° F. 8 3 . 30 2.80 0.50 2.00 0.60 0.08 0.03 Swedish char- coal pig. 9 2.25-2.5 0.6-0.8 0.8-1.2 0.4-0.8 0.15-0.4 For engine cylin- ders. 10 3 . 40 3.40 trace 2.90 0.50 1.65 0.04 English, high P. No. 1. English, high P. No. 3. For thin orna- 11 3.40 3.20 0.20 2.60 0.50 1.58 0.04 12 3.2-3.6 0.1-0.15 2.5-2.8 up to 1.3-1.5 .03-. 04 1.0 mental work. 13 Y. 0-3. 2 0.4-0.5 2-2.3 up to 1.0 1-1.3 .06-. 08 For medium size castings. 14 2.8-3.0 0.4-0.6 1.2-1.5 0.6-0.9 0.4-0.6 .06-. 08 Heavy machin- ery castings. 15 2.5-2.8 0.6-0.8 1.0-1.3 0.5-0.7 0.4-0.7 .08-. 12 Cylinders and hydraulic work. 16 1.2-1.8 0.4-1.0 0.4-0.7 to .06 For' hydraulic cylinders. 17 2.7-3.0 0.5-0.8 0.5-0.7 0.3-0.5 0.3-0.5 .05-. 07 For car wheels. 18 2.6-3.1 0.6-1.0 0.6-0.7 0.1-0.3 0.3-0.5 .05-. 08 For car wheels. 19 2.5-3.0 0.4-0.9 1.3-1.7 0.5-1.0 0.3-0.4 .03 max Charcoal pig. 1/4 in. chill. 20 2.3-2.7 0.5-1.0 1.0-1.5 0.5-1.0 0.3 0.4 .03 " Ditto 1/2 in. chill. 21 2.0-2.5 0.8-1.2 0.8-1.2 0.5-1.0 0.3-0.4 .035 " Ditto 3/4 in. chill. 22 1.8-2.2 0.9-1.4 0.5-1.0 0.3-0.7 0.3-0.4 .035 " Ditto 1 in. chill. 23 3! 87 3.44 0.43 1.67 0.29 0.095 0.032 Series A. Am. F' dm en's Assn. 24 3.82 3.23 0.59 1.95 0.39 0.405 0.042 Series B. ditto. 25 3.84 3.52 0.32 2.04 0.39 0.578 0.044 Series C. ditto. 26 2.8-3.2 0.5-0.7 1.3-1.5 0.3-0.6 0.5-0.8 .06-. 10 For locomotive cylinders. 27 2.3-2.4 0.8-1.0 1.8-2.0 0.8-1.0 0.6-0.8 .06-. 10 " Semi-steel." 28 2.4-2.6 0.8-1.0 0.9-1.0 0.6-0.7 0.1-0.3 .04-. 06 li Semi-steel." 29 4J3 3.08 1.25 0.73 0.44 0.43 0.08 A strong car wheel, Cu, 0.03. 30 3.17 2.72 0.45 1.99 0.39 0.65 0.13' Automobile cyl- inders. 31 3.34 2.57 0.77 1.89 0.39 0.70 0.09 Ditto. 32 3.5 2.9 0.6 0.7 0.4 5 0.08 Good car wheel. 33 3.55 3.0 0.55 2.75 2.39 0.86 0.014 Scotch irons. 34 3.10 1.80 0.90 " Am. Scotch " Ohio irons. 35 0.75-1.5 to 0.6 to 0:22 to 0.04 Pig for malle- able castings. 36 2-25 1.2-1.5 to 0.7 0.5-0.8 to 0.7 0.35-0.6 to 0.15 to 0.09 Brake-shoes. 37 Hard iron for heavy work. 38 1.5-2 0.5-0.8 J. 35-0. 6 to 0.08 Medium iron for general work. 39 2.2-2.8 to 0.7 to 0.7 to 0.085 Soft iron cast'gs 418 IRON AND STEEL. 23 to 25. Series of bars tested by a committee of the association. See results of tests on page 419. Series A, soft Bessemer mixture; B, dynamo-frame iron; C, light machinery iron. Samples for analysis were taken from the 1-in. square dry sand bars. 26. Specifications by a committee of the Am. Ry. Mast. Mechs. Assn., 1906. T.S., 25,000; transverse test, 3000 lb. on 11/4-in. round bar, 12 in. between supports; deflection, 0.1 in. minimum; stirinkage, 1/8 in. max. 27, soft "semi-steel;" 28, harder do. They approach air-furnace iron in most respects, and excel it in strength; test bars 2 XI X 24 in. of the low Si semi-steel showing 2800 to 3000 lb. transverse strength, with 7/i 6 in. deflection. M. B. Smith, Eng. Digest, Aug., 1908. 29. J. M. Hartman, Bull. I. & S. Assn., Feb., 1892. The chill was very hard, 1/4 in. deep at root of flange, 1/2 in. deep on tread. 30, 31. Strong and shock- resisting. T.S., 38,000. Castings, June, 1908. 32. Com. of A.S.T.M., 1905, Proc, v. 65. Successful wheels varying quite considerably from these figures may be made. 33, 34. C. A. Meissner, Iron Age, 1890. Average of several. 35. R. Moldenke, A.S.M.E., 1908. 36-39. J. W. Keep, A.S.M.E., 1907. A Chilling Iron is one which when cooled slowly has a gray fracture, but when cast in a mold one side of which is a thick mass of cast-iron, called a chill, the fractured surface shows white iron for some depth on the side that was rapidly cooled by the chill. See Table Nos. 19-22. Specifications for Castings, recommended by a committee of the A.S.T.M., 1908. S in gray iron (-listings, light, not over 0.08; medium, not over 0.10; heavy, not over 0.12. Alight casting is one having no section over 1/2 in. thick, a heavy casting one having no section less than 2 in. thick, and a medium casting one not included in the classification of light or heavv. The transverse strength of the arbitration bar shall not be under 2500 lb. for light, 2900 lb. for medium, and 3300 lb. for heavy castings; in no case shall the deflection be under 0.10 in. When a ten- sile test is specified this shall run not less than 18,000 lb. per sq. in. for light, 21,000 lb. for medium, and 24,000 lb. for heavy castings. The " arbitration bar" is 1 1/4 in. diam., 15 in. long, cast in a thoroughly dried and cold sand mold. The transverse test is made with supports 12 in. apart. The moduli of rupture corresponding to the figures for transverse strength are respectively 39115, 45373, and 51632, being the product of the figures given and the constant 15.646, the factor for R/P for a 11/4-in. round bar 12 in. between supports.* The standard form of tensile test piece is 0.8 in. diam., 1 in. long between shoulders, with a fillet 7/32 in. radius, and ends 1 in. long, 11/4 in. diam., cut with standard thread, to fit the holders of the testing machine. Specifications by J. W. Keep, A.S.M.E., 1907. See Table of Analyses, Nos. 37-39, page 417. Transverse test, lxl x 12-in. bar, hard iron castings. No. 37, 2400 to 2600 lb.; tensile test of same bar, 22,000 to 25,000 lb. No. 38, medium, transverse, 2200 to 2400; tensile, 20,000 to 23,000. No. 39, soft, transverse, 2000 to 2200; tensile, 18,000 to 20,000. Standard Specifications for Foundry Pig Iron. (American Foundrymen's Association, May, 1909.) Analysis. — It is recommended that found-y pig be bought by analysis. Sampling. — Each carload or its equivalent shall be considered as a Jinit. One pig of machine-cast, or one-half pig of sand-cast iron shall be iaken to every four tons in the car, and shall be so chosen from different parts of the car as to represent as nearly as possible the average quality of the iron. Drillings shall be taken so as to fairly represent the composi- tion of the pig as cast. An equal quantity of the drillings from each pig shall be thoroughly mixed to make up the sample for analysis. Percentage of Elements. — When the elements are specified the fol- lowing percentages and variations shall be used. Opposite each percent- age of the different elements a syllable has been affixed so that buyers, by combining these syllables, can form a code word to be used in telegraphing. * Formula, ViPl = RI/c; see page 283. 7=1/64 n-0 4 ; c=l/2tZ; d = H/4in.; 1 = 12 in. CAST IRON. 419 Silicon Sulphur (max.) Code Total Carbon (min J Code Manganese % Code ' Phosp HORUS % Code % Code 0.04 Sa 3.00 Ca 0.20 Ma 0.20 Pa 1 . 00 La 0.05 Se 3.20 Ce 0.40 Me 0.40 Pe 1 . 50 Le 0.06 Si 3.40 Ci 0.60 Mi 0.60 Pi 2.00 Li 0.07 So 3.60 Co 0.80 Mo 0.80 Po 2.50 Lo . 08 Su 3.80 Cu 1.00 Mu 1.00 Pu 3.00 Lu 0.09 Sy 0.10 Sh 1 . 25 My 1 . 50 Mh 1.25 a 1.50 Percentages of any element specified one-half way between the above shall be designated by the addition of the letter x to the next lower symbol, thus Lex means 1.75 Si. Allowed variation: Si, 0.25; P, 0.20; Mn, 0.20. The percentages of P and Mn may be used as maximum or minimum figures when so specified. Example: — Le-sa-pi-me represents 1.50 Si, 0.04 S, 0.60 P, 0.40 Mn. Base or Quoting Price.— For market quotations an iron of 2.00 Si (with variation 0.25 either way) and S 0.05 (,max.) shall be taken as the base. The following table may be filled out, and become a part of a con- tract; "B," or Base, represents the price agreed upon for a p g of 2.00 Si and under 0.05 S. "C" is a constant differential to be determined at the time the contract is made. Sul-, Silicon * phur 3.25 3.00 2.75 2.50 2.25 2.00 1.75 1.50 1.25 1.00 0.04 B + 6C B + 5C B + 4C B + 3C B + 2C B + C B B-1C B-2C B-3C 0.05 B + 5C B + 4C B + 3C B + 2C B + 1C B B-1C B-2C B-3C B-4C 0.03 B + 4C B + 3C B + 2C B + 1C B B-1C B-2C B-3C B-4C B-5C 0.07 B + 3C B + 2C B + 1C B B-1C B-2C B-3C B-4C B-5C B-6C 0.08 B + 2C B + 1C B B-1C B-2C B-3C B-4C B-5C B-6C B-7C 0.09 B + 1C B B-1C B-2C B-3C B-4C B-5C B-6C B-7C B-8C 0.10 B B-1C B-2C B-3C B-4C B-5C B-6C B-7C B-8C B-9C Specifications for Metal for Cast-iron Pipe.— Proc. A.S.T.M ., 1905, A.I.M.E., xxxv, 166. Specimen bars 2 in. wide x 1 in. thick x 24 in. between supports, loaded in the center, for pipes 12 in. or less in diam. shall support 1900 lb. and show a deflection of not less than 0.30 in, before breaking. For pipes larger than 12 in., 2000 lb. and 0.32 in. The corresponding moduli of rupture are respectivelv 34,200 and 36,000 Vo. Four grades of pig are specified: No. 1, Si, 2.75; S, 0.035. No 2. Si, 2.25; S, 0.045. No. 3, Si, 1.75; S, 0.055. No. 4, Si, 1.25; S, 0.065. A variation of 10% of the Si either way, and of 0.01 in the S above the standard, is allowed. Tensile Tests of Cast-iron Bars. (American Foundrymen's Association, 1899.) Square Bars. Round Bars. Size, in... (A)g,c. ' g. m. " d. s.. " d. m. (B)g.c. g. m. " d. c d. m. (C) i d. c. . d. m. 0.5x0.5 15,900 14,600 '17,100 16,300 17*766 13,600 15,800 14,700 1x1 13,900 15,400 12,900 13,800 15,200 17,600 15,100 18,400 16,000 18,500 16,000 17,100 16,100 15,500 14,800 16,800 1.5x1.5 12,100 12,900 12,300 13,400 12,900 15,000 13,300 15,000 12,500 15,100 12,200 14,100 13,400 13,400 12,500 14,200 2x2 10,600 10,900 9,800 12,100 11,500 11,800 11,100 12,100 11,100 11,700 11,300 9,800 11,300 11,000 10,900 11,400 0.56 16,000 14,300 'l 6,566 ' 16,700 17,800 13,400 15,800 16,300 1.13 13,800 13,800 13,700 13,600 15,900 19,000 16,200 16,900 15,900 17,400 15,900 17,700 16,000 15,700 15,200 16,400 1.69 12,000 13,500 11,700 13,200 13,100 15,400 13,200 15,100 14,200 15,000 14,000 15,900 13,900 13,800 13,000 14,600 2.15 11,000 12,200 10,500 10,600 1 1 ,400 12,500 11,000 13,100 12,000 11,600 11,600 10,400 11,600 11,200 11,200 11,700 420 IRON AND STEEL. Transverse Tests of Dast-Iron Bars. Modulus of Rupture. Size * 0.5x0.5 1x1 1.5x1.5 2x2 2.5x2.5 3x3 3.5x3.5 4x4 Diam. f 0.56 1.13 1.69 2.15 2.82 3.38 3.95 4.51 (A) r.d.c 31,100 33,400 33,900 31,700 27,000 26,600 23,400 22,600 " r. d.m. . . 27,800 38,000 32,300 28,000 28,600 22,400 22,900 (B) s.g.c... 44,400 39,100 39,500 33,900 31,900 29,700 27,200 27,600 " s.g.m... 37,400 40,300 34,700 35,800 33,500 30,100 27,100 " s.d.c... 35,500 38,300 34,000 32,900 31,900 30,200 29,300 25,900 " s.d.m. .. 30,200 36,200 33,300 35,200 30,900 28,100 25,800 " r.g.c. . .. 36,400 46,200 41,200 41,400 41,300 36,300 34,800 31,000 ' r.g.m... 40,000 44,800 38,800 37,100 32,900 32,700 32,300 " r d. c. . . . 37,800 49,000 44,300 39,200 40,700 31,800 35,300 31,100 r. d.m. 39,100 37,800 37,700 33,900 32,800 32,000 31,200 (C) s.g.c... 51,800 39,200 33,600 37,900 32,200 31,100 31,300 29,200 " s.g. m. .. 40,200 37,000 33,700 33,300 32,300 27,900 " s. d. c. ... 48,000 39,100 38,800 35,100 31,200 29,300 29,300 27,800 " s. d. m. 38,900 35,400 33,500 32,700 29,100 25,500 " r. g. c. . . . 62,800 48,500 39,000 44,500 41,400 41,200 35,000 32,300 " r. g. m. . . 55,700 49,200 42,900 41,500 36,500 34,100 36,000 " r. d. c. . . . 53,000 50,400 44,000 40,200 39,500 37,800 35,200 32,100 " r. d.m. . . 47,900 51,300 38,000 38,900 36,300 32,200 33,500 Av. (B)s. ... 39,900 36,200 37,500 33,700 33,700 31,100 28,700 26,600 " r. . . . 37,100 43,600 42,000 39,300 38,200 33,400 33,700 31,400 " (C)s 49,900 39,100 37,900 36,300 32,600 31,600 30,500 27,600 " r 57,900 50,600 45,900 41,400 40,400 37,900 34,100 33,200 "(B)&(C)g. 48,800 43,100 41,000 38,800 36,800 33,900 32,200 30,400 ' d. 43,300 41,600 40,700 36,500 35,600 32,700 31,300 30,400 Gen'l av 46,100 42,400 40,800 37,700 36,200 33,400 31,700 29,900 Equiv. load. . 320 2356 7650 16,756 31,424- 50,100 75,516 106,311 * Size of square bars as cast, in. t Diam. of round bars as cast, in. Compression Tests of Cast-iron Bars. Size, in.. . (A) (1)... (2>... 0.5x0.5 29,570 1x1 20,010 21,990 1.5x1.5 17,180 17,920 17,180 2x2 13,810 13,750 13,880 2.5x2.5 10,950 12,040 11,430 10,950 15,060 18,270 15,940 '17,840 19,800 18,050 3x3 9,830 11,200 10,270 10,430 13,790 17,000 14,410 13,900 15,950 18,170 16,850 16,040 3.5x3.5 9,350 10,770 9,830 9,540 13,160 15,970 15,200 13,560 15,880 17,100 16,510 16,080 4x4 9,100 10,340 " (3)... 9,950 " (4). 9,570 (B) (I)... " (2)... (3)... . 38,360 23,000 12,440 20,980 24,820 20,980 18,130 21,640 18,740 15,060 18,010 21,750 19,340 17,840 12,430 16,140 13,950 " (4)... 13,760 (C) (0... " (2)... 38,360 24,890 27,900 20,750 22,060 20,750 14,220 16,410 " (3)... 15 250 '* (4)... 14,880 Notes on the Tables of Tests. — The machined bars were cut to the next size smaller than the size they were cast. The transverse bars were 12in. long between supports. (A), (B), (C), three qualities of iron; for analyses see page 417; r, round bars; s, square bars; <7, cast in dry sand; g, cast in green sand; r, bar tested as cast; m, bar machined to size. The general average (next to last line of the first table) is the average of the six lines preceding. The equivalent load (last line) is the calculated total load that would break a square bar whose modulus of rupture is that of the general average. Compression Tests. —The figures given are the crushing strengths, in pounds, of i in. cubes cut from the bars. Multiply by 4 to obtain lbs. per sq. in. (1) Cube cut from the middle of the bar; (2) first J in. from edge; (3) second § in. from edge; (4) third \ in from edge- Some Tests of Cast Iron. (G. Lanza, Trans. A.S.M.E., x, 187.) — The chemical analyses were as follows: Gun iron: TC, 3.51; GC, 2.80; S, 0.133; P, 0.155; Si, 1.140. Common iron: S, 0.173; P, 0.413; Si, 1.89. The test specimens were 26 in. long; those tested with the skin on being very nearly 1 in. square, and those tested with the skin removed being cast nearly 11/4 in. square, and afterwards planed down to 1 in. square. CAST IKON. 421 Tensile Elastic Modulus Strength. Limit. of Elasticity. Unplaned common. .20,200 to 23,000 T.S. Av. = 22,066 6,500 13,194.233 Planed common 20,300 to 20,800 " " =20,520 5,833 11,943,953 Unplaned gun 27,000 to 28,775 " " =28,175 11,000 16,130,300 Planed gun 29,500 to 31,000 " " =30,500 8,500 15,932,880 The elastic limit is not clearly defined in cast iron, the elongations increas- ing faster than the increase of the loads from the beginning of the test. The modulus of elasticity is therefore variable, decreasing as the loads increase. The Strength of Cast Iron depends on many other things besides its chemical composition. Among them are the size and shape of the casting, the temperature at which the metal is poured, and the rapidity of cooling. Internal stresses are apt to be induced by rapid cooling, and slow cooling tends to cause segregation of the chemical constituents and opening of the grain of the metal, making it weak. The author recom- mends that in making experiments on the strength of cast iron, bars of several different sizes, such as 1/2, 1, IV2, and 2 in. square (or round), should be taken, and the results compared. Tests of bars of one size only do not furnish a satisfactory criterion of the quality of the iron of which they are made. Trans. A.I.M.E., xxvi, 1017. Theory of the Relation of Strength to Chemical Constitution. — J. E. Johnston, Jr. (Am. Mach., April 5 and 12, 1900), and H. M. Howe (Trans. A.I.M.E., 1901) have presented a theory to explain the variation in strength of cast iron with the variation in combined carbon. It is that cast iron is steel of CC ranging from to 4%, with particles of graph- ite, which have no strength, enmeshed with it. The strength of the cast iron therefore is that of the steel or graphiteless iron containing the same percentage of CC, weakened in some proportion to the percentage of GC. The tensile strength of steel ranges approximately from 40,000 lb. per sq. in. withO C to 125,0001b. with 1.20 C. With higher C it rapidlv becomes weak and brittle. White cast iron with 3% CC is about 30,000 T.S., and with 4% about 18,000. The amount of weakening due to GC is not known, but by making a few assumptions we may construct a table of hypothetical strengths of different compositions, with which results of actual tests may be compared. Suppose the strength of the steel-white cast-iron series is as given below for different percentages of CC, that 6.25% GC entirely destroys the strength, and that the weakening effect of other percentages is proportional to the ratio of the square root of that percentage to the square root of 6.25, that the TC. in two irons is respec- tively 3% and 4%, then we have the following: Per cent CC. 0.2 0.4 0.6 0.8 1.0 1.2 1.5 2.0 2.5 3 3.5 4 Steel, T.S 40 60 80 100 110 120 125 110 60 40 30 22 18 Cast iron, 4% TC 8 13.2 19.2 26 31.2 37 41.5 40.5 26 20.7 18 15.8 18 Cast iron, 3% TC 15.4 19.9 28.5 38 42.9 52.1 58 56.1 36 28.7 30 The figures for strength are in thousands of pounds per sq. in. The table is calculated as follows: Take 0.6 CC; with 4% TC, this leaves 3.4 GC, and with 3% TC, 2.4 GC The sq. root of 3.4 is 1.9, and of 2.4 is 1.55. The ratio of these to V6.25 is respectively 74 and 62%, which subtracted from 100 leave 26 and 38% as the percentage of strength of the 0.6 C steel remaining after the effect of the GC is deducted. The table indicates that strength is increased as total C is diminished, and this agrees with general experience. Relation of Strength to Size of Bar as Cast. — If it is desired that a test bar shall fairly represent a casting made from the same iron, then the dimensions of the bar as cast should correspond to the dimensions of the casting, so as to have about the same ratio of cooling surface to volume that the casting has. If the test bar is to represent the strength of a plate, it should be cut from the plate itself if possible or else cut from a cylindrical shell made of considerable diameter and of a thickness equal to that of the casting. If the test is for distinguishing the quality of the iron, then at least two test bars should be cast, one say 1/2 or 5/ 8 in. and one say 2 or 21/2 in. diameter, in order to show the effect of rapid and slow cooling. 422 IRON AND STEEL. In 1904 the author made some tests of four bars of " semi-steel " adver- tised to have a strength of over 30,000 lb. per sq. in. The bars were cast 1/2, 1, 2, and 3 in. diam., and turned to 0.46, 0.69, 1.6, and 1.85 in. respec- tively. The results of transverse and tensile tests were: Mod. of rupture. . 1/2 in., 100.000; 1 in., 61,613; 2 in., 67,619; 3 in., 58,543 T.S. per sq. in... " 38,510; " 37,005; " 25,685; " 20,375 The 1/2-in. piece was so hard that it could not be turned in a lathe and had to be ground. Influence of Length of Bar upon the Modulus of Rupture. — (R. Moldenke, Jour. Am. Foundry men's Assn., Sept., 1899.) Seven sets, each of five 2-in. square bars, made of a heavy machinery mixture, and cast on end, were broken transversely, the distance between sup- ports ranging from 6 to 16 ins. The average results were: Dist. bet. supports, ins.... 6 8 10 12 14 16 Modulus of rupture 40,000 39,000 35,600 37,000 36,000 34,400 The 10-in. bar in six out of seven cases gave a lower result than the 12-in. It appears that the ordinary formulas used in calculating the cross breaking strength of beams are not only incorrect for cast iron, on account of the chemical differences in the iron itself when in different cross sections, but that with the cross sections identical the distance between the supports must be specially provided for by suitable con- stants in whatever formulae may be developed. As seen from the above results, the doubling of the distance between supports means a drop in the modulus of rupture in the same sized bar of nearly 10 per cent. Strength in Relation to Silicon and Cross-section. — In castings one half-inch square in section the strength increases as silicon increases from 1.00 to 3.50; in castings 1 in. square in section the strength is practi- cally independent of silicon, while in larger castings the strength decreases as silicon increases. The following table shows values taken from Mr. Keep's curves of the approximate transverse strength of cast bars of different sizes reduced to the equivalent strength of a 1/2-in. x 12-in. bar. Size of Square Cast Bars. Size of Square Cast Bars. If 73 U 1/2 in. 1 in. 2 in. 3 in. 4 in. 1/2 in. 1 in. 2 in. 3 in. 4 in. *ft Strength of a 1/2-in. x 12-in. Section, lb. Strength of a 1/2-in. X 12-in. Section, lb. 1.00 1.50 2.00 290 324 358 260 272 278 232 228 220 222 212 202 220 208 196 2.50 3.00 3.50 392 426 446 278 276 264 212 202 192 190 180 168 184 172 160 350 ! \ (U 250 ^ ^ __ *••>- --. __ - I nches S quare Fig. 92. Fig. 92 shows the relation of the strength to the size of the cast-iron bar and to Si, according to the figures in the above table. Comparing the 2-in. bars with the 1/2-in. bars, we find Si, per cent 1 1.5 2 2.5 3 3.5 2-in, weaker than 1/2-in. .percent. . 20 30 35 46 53 57 CAST IRON. 423 The fact that with the 1-in. bar the strength is nearly independent of Si, shows that it is the worst size of bar to use to distinguish the quality of the metal. If two bars were used, say 1/2-in. and 2-in., the drop in strength would be a better index to the quality than the test of any single bar could be. Shrinkage of Cast Iron. — W. J. Keep (^4. S. M. E. xvi., 1082) gives a series of curves showing that shrinkage depends on silicon and on the cross-section of the casting, decreasing as the silicon and the section increase. The following figures are obtained by inspection of the curves: Size of Square Bars. 0^ Ah Size of Square Bars. a c g8 V2 in. 1 in. 2 in. 3 in. 4 in. 1/2 in. 1 in. 2 in. 3 in. 4 in. "£ Shrinkage, In. per Foot. Shrinkage, In. per Foot. 1.00 1.50 2.00 0.178 .166 .154 0.158 .145 .133 0.129 .116 .104 0.112 .099 .086 0.102 .088 .074 2.50 3.00 3.50 0.142 .130 .118 0.121 .109 .097 0.091 .078 .065 0.072 .058 .045 0.060 .046 .032 Mr. Keep says: "The measure of shrinkage is practically equivalent to a chemical analysis of silicon. It tells whether more or less silicon is needed to bring the quality of the casting to an accepted standard of excellence." A shrinkage of l/s in. per ft. is commonly allowed by pattern makers. According to the table, this shrinkage will be obtained by varying the Si in relation to the size of the bar as follows: 1/2 in., 3.25 Si; 1 in., 2.4 Si; 2 in., 1.1 Si; 3 and 4, less than 1.0 Si. Shrinkage and Expansion of Cast Iron in Cooling. (T. Turner, Proc. L & S. I., 1906.) — Some irons show the phenomenon of expanding immediately after pouring, and then contracting. Four irons were tested, analyzing as follows: (1) " Washed " white iron, CC 2.73; Si, 0.01; P, 0.01; Mn and S, traces. (2) Gray hematite, GC, 2.53; CC, 0.86; Si, 3.47; Mn, 0.55; P, 0.04; S, 0.03. (3) Northampton, GC, 2.60; CC, 0.15; Si, 3.98; Mn, 0.50; P, 1.25; S, 0.03. (4) Cast iron, GC, 2.73; CC, 0.79; Si, 1.41; Mn, 0.43; P, 0.96; S, 0.07. No. 1 was stationary for 5 sec- onds after pouring, shrunk 125 sec, stationary 10 sec, then shrunk till cold. No. 2 expanded 15 sec, shrunk 20 sec. to original size, continued shrinking 90 sec. longer, stationary 10 sec, expanded 30 sec, then shrunk till cold. No. 3 expanded irregularly with three expansions and two shrinkages, until 125 sec. after pouring the total expansion was 0.019 in. in 12 in., then shrunk till cold. No. 4 expanded 0.08 in. in 50 sec, then shrunk till cold. Shrinkage Strains Relieved hy Uniform Cooling. (F. Schumann, A.S.M.E., xvii, 433.) — Mr. Jackson in 1873 cast a flywheel with a very large rim and extremely small straight arms. Cast in the ordinary way, the arms broke either at the rim or at the hub. Then the same pattern was molded so that large chunks of iron were cast between the arms, a thickness of sand separating them. Cast in this way, all the arms re- mained unbroken. Deformation of Castings from Unequal Shrinkage. — (F. Schu- mann, A. S. M. E., vol. xvii.) A prism cast in a sand mold will main- tain its alignment, after cooling in the mold, provided all parts around its center of gravity of cross section cool at the same rate as to time and temperature. Deformation is due to unequal contraction, and this is due chiefly to unequal cooling. Modifying causes that effect contraction are: Imperfect alloying of two or more different irons having different rates of contraction; varia- tions in the thickness of sand forming the mold; unequal dissipation of heat, the upper surface dissipating the greater amount of heat; position and form of cores, which tend to resist the action of contraction, also the difference in conducting power between moist sand and dry-baked cores; differences in the degree of moisture of the sand; unequal expos- 424 IRON AND STEEL. ure by the removal of the sand while yet in the act of contracting; Manges, ribs, or gussets that project from the side of the prism, of suffi- cient area to cause the sand to act as a buttress, and thus prevent the natural longitudinal adjustment due to contraction; in light castings of sufficient length the unyielding sand between the flanges, etc., may cause rupture. Irregular Distribution of Silicon in Pig Iron. — J. W. Thomas {Iron Age, Nov. 12, 1891) finds in analyzing samples taken from every other bed of a cast of pig iron that the silicon varies considerably, the iron coming first from the furnace having generally the highest percentage. In one series of tests the silicon decreased from 2.040 to 1.713 from the first bed to the eleventh. In another case the third bed had 1.260 Si, the seventh 1.718, and the eleventh 1.101. He also finds that the silicon varies in each pig, being higher at the point than at the butt. Some of his figures are: Point of pig, 2.328 Si; butt of same, 2.157; point of pig, 1.834; butt of same, 1.787. White Iron Converted into Gray by Heating. (A. E. Outerbridge, Jr., Proc. Am. Socy. for Testing Mat'ls, 1902, p. 229.) — When white chilled iron containing a considerable amount of Si and low in GC is heated to about 1850° F. from 31/2 to 10 hours the CC is changed into C, which differs materially from graphite, and a metal is formed which has prop- erties midway between those of steel and cast iron. The specific gravity is raised from 7.2 to about 7.8; the fracture is of finer grain than normal gray iron; and the metal is capable of being forged, hardened, and taking a sharp cutting edge, so that it may be used for axes, hatchets, etc. It differs from malleable cast iron, since the latter has its carbon removed by oxidation, while the converted cast iron retains its original total carbon, although in a changed form. The tensile strength of the new metal is high, 40,000 to 50,000 lb. per sq. in., with very small elongation. The peculiar change from white to gray iron does not take place if Si is low. The analysis of the original castings should be about TC, 3.4 to 3.8; Si, 0.9 to 1.2; Mn, 0.35 to 0.20; S, 0.05 to 0.04; P, 0.04 to 0.03. The following shows the change effected by the heat treatment: Before annealing, GC, 0.72; CC, 2.60; Si, 0.71; Mn, 0.11; S, 0.045; P, 0.04 After annealing, GC, 2.75; CC, 0.82; Si, 0.73; Mn, 0.11; S, 0.040; P, 0.04 The GC after annealing is, however, not ordinary graphite, but an allotropic form, evidently identical with what Ledebur calls " tempering graphite carbon." Change of Combined to Graphitic Carbon by Heating. — (H. M. Howe, Trans. A.l.M. E., 1908, p. 483.) On heating white cast iron to dif- ferent temperatures for some hours, the carbon changes from the com- bined to the graphitic state to a degree which increases in general with the temperature and with the silicon-content. With 0.05 Si, a little graphite formed at 1832° F.; with 0.13 Si, at 1652° F.; with 2.12 Si, graphite formed at a moderate rate at 1112°, and with 3.15 Si, it formed rapidly at 1112° F. In iron free from Si, with 4.271 comb. C. and 0.255 graphitic, none of the C. was changed to graphite on long heating to from 1680° to 2J40°F., but in iron with 0.75 Si the graphite, originally 0.938%, rose to 1.69% on heating to 1787°, and to 2.795% on heating to 2057° F. On the other hand, when carbon enters iron, as in the cementation process in making blister-steel, it appears chiefly as cementite (combined carbon). Also on heating iron containing graphite to high temperatures and cooling quickly, some of the graphite is changed to cementite. Mobility of Molecules of Cast Iron. (A. E. Outerbridge, Jr., A.l.M. E., xxvi, 176; xxxv, 223.) — Within limits, cast iron is materially strengthened by being subjected to repeated shocks or blows. Six bars 1 in. sq., 15 in. long, subjected for about 4 hours to incessant blows in a tumbling barrel, were 10 to 15% stronger than companion bars not thus treated. Six bars were struck 1000 blows on one end only with a hand hammer, and they showed a like gain in strength. The increase is greater in hard mixtures, or strong iron, than in soft mixtures, or weak iron; greater in 1-in. bars than in 1/2-in., and somewhat greater in 2-in. than in 1-in. bars. Bars were treated in a machine by dropping a 14-lb. weight on the middle of a 1-in, bar, supports 12 in. apart. Six bars CAST IRON. 425 were first broken by having the weight fall a sufficient distance to break them at the first blow, then six companion bars were subjected to from 10 to 50 blows of the same weight falling one-half the former distance, and then the weight was allowed to fall from the height at which the first bars broke. Not one of the bars broke at the first blow; and from 2 to 10, and in one case 15 blows from the extreme height were required to break them. Mr. Outerbridge believes that every casting when first made is under a condition of strain, due to the difference in the rate of cooling at the surface and near the center, and that it is practicable to relieve these strains by repeatedly tapping the casting, allowing the parti- cles to rearrange themselves and assume a new condition of molecular equilibrium. The results, first reported in 1896, were corroborated by other experimenters. A report in Jour. Frank. Inst., 1898, gave tests of 82 bars, in which the maximum gain in strength compared with untreated bars was 40%, and the maximum increase in deflection was 41%. In his second paper, 1904, Mr. Outerbridge describes another series of tests which showed that 1-in. sq. bars 15 in. long subjected to repeated heating and cooling grew longer and thicker with each successive oper- ation. One bar heated about an hour each day to about 1450° F. in a gas furnace for 27 times increased its length HVi6in. and its cross-section 1/8 in. Soft iron expands more rapidly than hard iron. White iron does not expand sufficiently to cover the original shrinkage. Wrought iron and steel bars similarly treated in a closed tube all contracted slightly, the average contraction after 60 heatings being Vsin. per foot. The strength and deflection of the cast-iron bars was greatly decreased by the treatment, 1250 as compared with 2150 lb., and 0.1 in. deflection as compared with 0.15 in. The specific gravity of the expanded bars was 5.49 to 6.01, as compared with 7.13 for the untreated bars. Grate-bars of boiler furnaces grow longer in use, as do also cast-iron pipes in ovens for heating air. Castings from Blast Furnace Metal. Castings are frequently made from iron run directly from the blast furnace, or from a ladle filled with furnace metal. Such metal, if high in Si, is more apt to throw out " kish " or loose particles of graphite than cupola metal. With the same percen- tage of Si,, it is softer than cupola metal, which is due to two causes: 1, • lower S; 2, higher temperature. T. D. West, A.I.M.E., xxxv, 211, reports an example of furnace metal containing Si, 0.51; S, 0.045; Mn, 0.75; P, 0.094; which was easily planed, whereas if it had been cupola metal it would have been quite hard. J. E. Johnson, Jr., ibid., p. 213, says that furnace metal with S, 0.03, and Si, 0.7, makes good castings, not too hard to be machined. Should the metal contain over 0.9 Si, diffi- culty is experienced in preventing holes and soft places in the castings, caused by the deposition of kish or graphite during or after pouring. The best way to prevent this is to pour the iron very hot when making castings of small or moderate size. Effect of Cupola Melting. (G. R. Henderson, A.S.M.E., xx, 621.) — 27 car-wheels were analyzed in the pig and also after remelting. The P remains constant, as does Si when under 1%. Some of the Mn always disappears. The total C remains the same, but the GC and CC vary in an erratic manner. The metal charged into the cupola should contain more GC, Si and Mn than are desired in the castings. Fairbairn (Manu- facture of Iron, 1865) found that remelting up to 12 times increased the strength and the deflection, but after 18 remeltings the strength was only 5/8 and the deflection 1/3 of the original. The increase of strength in the first remeltings was probably due to the change of GC into CC, and the subsequent weakening to the increase of S absorbed from the fuel. Hard Castings from Soft Pig. (B. F. Fackenthal, Jr., A.I.M.E., xxxv, 993.) — Samples from a car load of pig gave Si, 2.61 ; S, 0.023. Cast- ings from the. same iron gave 2.33 and 2.26 Si, and 0.26 and 0.25 S, or 12 times the S in the original pis; probably due to fuel too high in S, but more probably to the use of too little fuel in remelting. The loss of Si in remelting, and the consequent hardening, is affected by the amount of Mn, as shown below: Mn, per cent 0.04 0.20 0.43 0.53 Si lost in remelting, per cent 34 23 12 4 426 IRON AND STEEL. Difficult Drilling due to LowMn.-H. Souther, A.S.T.M., v, 219, reports a case where thin castings drilled easily while thick parts on the same castings rapidly dulled 1/2 and 3/ 4 -in. drills. The chemical constitu- tion was normal except Mn; Si, 2.5; P, 0.7; S about 0.08; C, 3.5; Mn, 0.16. When the Mn was raised to 0.5 the trouble disappeared. Addition of Ferro-silicon in the Ladle. (A. E. Outerbridge, Proc. A.S.T.M., vi, 263.)— Half a pound of FeSi, containing 50% Si, added to a 200-lb. ladle of soft cast iron used for making pulleys with rims 1/4 in. thick, prevented the chilling of the surface of the casting, and enabled the pulleys to be turned more rapidly. Analysis showed that the actual increase of the Si in the casting was less than the calculated increase. Tests of the metal treated with FeSi as compared with untreated metal showed a gain in strength of from 2 to 26%, and a gain in deflection of 2 to 3%. The reason assigned for the increase of strength with increase of softness is that cupola iron contains a small amount of iron oxide, which reacts with the Si added in the ladle, forming Si02, which goes into the slag. Experiments with Titanium added to cast iron in the ladle are reported by R. Moldenke, Proc. Am. Fdrymen's Assn., 1908. Two irons were used: gray, with 2.58 Si, 0.042 S, 0.54 P, 0.74 Mn; and white, with 0.85 Si, 0.07 S, 0.42 P, 0.6 Mn. Two Fe Ti alloys with 10 % Ti were used, one containing no C, and the other 5% C. The latter has the lower melting point. The results were as below: White Iron. Lbs. Original iron Plus0.05Ti... PlusO.lOTi... Plus 0.05 Ti and C PlusO.lOTiandC Plus0.15TiandC 9 tests 4 tests 3 tests 6 tests 6 tests 4 tests 1720-2260 av. 2020 2750-3140 2880-3150 2850-3230 2850-3150 3030-3270 Average of treated iron . Increase over original. . . 3100 3030 3070 2990 3190 . 3070 . 52% 8 tests 1 1 tests 1920-2110 av. 2050 2210-2660 " 2400 9 tests 10 tests 10 tests 2230-2720 " 2420 2320-2460 " 2400 2280-2620 " 2520 2430 18% Modulus of rupture, treated iron, 48,030 The test bars were H/4 in. diam. 12 in. between supports. The im- provement is as marked whether 0.05, 0.10, or 0.15% Ti is used, which indicates that if sufficient Ti is used for deoxidation of the iron, any additional Ti is practically wasted. Ti lessens the chilling action, yet whatever chill remains shows much harder iron. Test pieces made with iron which chilled H/2 in. deep gave but 1 in. chill when the iron was treated in the ladle. The original iron crushed at 173,000 lbs. per sq. in. and stood 445 in Brinel's test for hardness, soft steel running about 105. The treated piece ran 298,000 lbs. per sq. in. and showed a hardness of 557. Testing the soft metal below the chilled portion for hardness gave 332 for the original and 322 for the treated piece. Additions of Vanadium and Manganese. — R. Moldenke, Am. Fdrymen's Assn., 1908, Am. Mach., Feb. 20, '08. Experiments were made by adding to melted cast iron in the ladle a ground alloy of ferro- vanadium, containing 14.67 Va, 6.36 C, and 0.1S Si. In other experi- ments ferro-manganese (80% Mn) was added, together with the vana- dium. Four kinds of iron were used: burnt gray iron (gratebars, stove iron, etc.), burnt white iron, gray machinery iron (Si, 2.72, S, 0.065, P, 0.068, Mn, 0.54) and remelted car wheels (white, two samples anal- yzed: Si, 0.60 and 0.53, S, 0.122, 0.138; P, 0.399, 0.374; Mn, 0.38, 0.44). The following are average results: CAST IRON. 427 Gray Machinery Iron. Remelted Car Wheels. Added Per cent. Breaking Strength, lbs. Deflec- tion, In. Added Per cent. Breaking Strength, lbs. Deflec- tion, In. Va. Mn. Va. Mn. 0.0 0.0 0.05 0.0 0.50 1980 1970 1980 2130 2372 2530 2360 0.105 0.100 0.100 0.100 0.090 0.120 0.100 0.0 0^05' 0.05 0.10 0.10 0.15 0.15 0.0 0.50 0^50 0.50 "o!50 1470 2790 3020 2970 2800 3030 2950 3920 3069 0.050 0.070 0.060 0.05 0.10 0.50 0.090 0.055 0.10 0.15 0.50 0.090 0.070 Viar>5 095 Average treated 2224 Mod. of ri ipture . 35,800 48,020 The bars were 11/4 in. diam. 12 in. between supports. The burnt gray iron was increased in breaking strength from 1310 to 2220 lbs. by the addition of 0.05% Va, and the burnt white iron from 1440 to 1910 lbs. by the addition of 0.05 Va and 0.50 Mn. Strength of Cast-iron Beams. — C. H. Benjamin, MacWy, May, 1906. Numerous tests were made of beams of different sections, includ- ing hollow rectangles and cylinders, I and T-shapes, etc. All the sec- tions were made approximately the same area, about 4.4 sq. in., and all were tested by transverse loading, with supports 18 in. apart. The results, when reduced by the ordinary formula for stress on the extreme fiber, 'S = My /I, showed an extraordinary variation, some of the values beins: as follows: Square bar, 23,300; Round bar, 25,000. Hollow round, 3.4 in. outside and .2.5 in. inside diam., 26,450, and 35,800. Hollow ellipse, 3 in. wide, 3.9 in. high, 0.9 in. thick, 36,000. /-beam, 4 in. high, web 0.44 in. thick, 17,700. The hollow cylindrical and elliptical sec- tions are much stronger than the solid sections. This is due to the thinner metal, the greater surface of hard skin, and freedom from shrinkage strains. Professor Benjamin's conclusions from these tests are: (1) The commonly accepted formulas for the strength and stiffness of beams do not apply well to cored and ribbed sections of cast iron. (2) Neither the strength nor the stiffness of a section increases in pro- portion to the increase in the section modulus or the moment of inertia. (3) The best way to determine these qualities for a cast-iron beam is by experiment with the particular section desired and not by reasoning from any other section. Bursting Strength of Cast-iron Cylinders. — C. H. Benjamin, A. S. M. E., XIX, 597; Mach'y, Nov., 1905. Four cylinders. 20 in. long, 10 1/8 in. int. diam., 3/ 4 in. thick, with flanged ends and bolted covers, burst at 1350, 1400, 1350, and 1200 lbs. per sq. in. hydraulic pressure, the corresponding fiber stress, from the formula S = pd/2 t, being 9040, 10,200, 9735 and 9080. Pieces cut from the shell had an average tensile strength of 14,000 lbs. per sq. in., and a modulus of rupture in trans- verse tests of 30,000. Transverse Strength of Cast-iron Water-pipe. (Technology Quar- terly, Sept., 1897.) — ■ Tests of 31 cast-iron pipes by transverse stress gave a maximum outside fibre stress, calculated from maximum load, assuming each half of pipe as a beam fixed at the ends, ranging from 12,800 lbs. to 23,303 lbs. per sq. in. Bars 2 in. wide cut from the pipes gave moduli of rupture ranging from 28,400 to 51,400 lbs. per sq. in. Four of the tests, bars and pipes : Moduli of rupture of bar 28,400 Fiber stress of pipe 18,300 34,400 12,800 40,000 14,500 51,400 26,300 428 IRON AND STEEL. These figures show a great variation in the strength of both bars and pipes, and also that the strength of the bar does not bear any definite relation to the strength of the pipe. Bursting Strength of Flanged Fittings. — Power, Feb. 4, 1908. The Crane Company, Chicago, published in the Valve World records of tests of tees and ells, standard and extra heavy, which show that the bursting strength of such fittings is far less than is given by the standard formulae for thick cylinders. As a result of the tests they give the following empirical formula: B = TS/D, in which B = bursting pres- sures, lbs. per sq. in., T = thickness of metal, D = inside diam., and S = 65% of the tensile strength of the metal for pipes up to 12 in. diam., for larger sizes use 60%. The pipes were made of " ferro-steel " of 33,000 lbs. T. S., and of cast iron of 22,000 lbs. as tested in bars. The following are the principal results of tests of extra heavy tees and ells compared with results of calculation by the Crane Company's formula: Bursting Strength of Pipe-Fittings. Pounds per Square Inch. Inside Diam. Thickness. 6 3/4 8 13/16 10 15/16 12 1 14 H/8 16 13/16 18 11/4 20 « 5 /l6 24 11/2 B, Ferro-steel calculated B, Cast iron calculated 2733 2680 1687 1790 3266 2275 2250 2180 1350 1450 2725 1625 2160 2010 1306 1340 2350 1541 2033 1870 1380 1190 2133 1275 1825 1570 1100 1060 1700 1450 1025 980 1450 1350 600 920 1275 1280 750 870 1300 1220 700 820 1075 1250 Specific Gravity and Strength. (Major Wade, 1856.) Third-class guns: Sp. Gr. 7.087, T. S. 20,148. Another lot: least Sp. Gr. 7.163, T. S. 22,402. Second-class guns: Sp. Gr. 7.154, T. S. 24,767. Another lot: mean Sp. Gr. 7.302, T. S. 27,232. First-class guns: Sp. Gr. 7.204, T. S. 28,805. Another lot: greatest Sp. Gr. 7.402, T. S. 31,027. Strength of Charcoal Pig Iron. — Pig iron made from Salisbury ores, in furnaces at Wassaic and Millerton, N. Y., has shown over 40,000 lbs. T. S. per square inch, one sample giving 42,281 lbs. Muirkirk, Md., iron tested at the Washington Navy Yard showed: average for No. 2 iron, 21,601 lbs.; No. 3, 23,959 lbs.; No. 4, 41,329 lbs.; average den- sity of No. 4, 7.336 (J. C. I. W., v. p. 44). Nos. 3 and 4 charcoal pig iron from Chapinville, Conn., showed a tensile strength per square inch of from 34,761 lbs. to 41,882 lbs. Char- coal pig iron from Shelby, Ala. (tests made in August, 1891), showed a strength of 34,800 lbs. for No. 3; No. 4, 39,675 lbs.; No. 5, 46,450 lbs.; and a mixture of equal parts of Nos. 2, 3, 4, and 5, 41,470 lbs. (Bull. I. & S. A.) Variation of Density and Tenacity of Gun-Irons. — An increase of density invariably follows the rapid cooling of cast iron, and as a general rule the tenacity is increased by the same means. The tenacity gener- ally increases quite uniformly with the density, until the latter ascends to some given point; after which an increased density is accompanied by a diminished tenacity. The turning-point of density at which the best qualities of gun-iron attain their maximum tenacity appears to be about 7.30. At this point of density, or near it, whether in proof-bars or gun-heads, the tenacity is greatest. As the density of iron is increased its liquidity when melted is dimin- ished. This causes it to congeal quickly, and to form cavities in the interior of the casting. (Pamphlet of Builders' Iron Foundry, 1893.) " Semi-steel " is a trade name given by some founders to castings made from pig iron melted in the cupola with additions of from 20 to 30 per cent of steel scrap. Ferro-manganese is also added either in the cupola or in the ladle. The addition of the steel dilutes the Si of the pig iron, and changes some of the C from GC to CC, but the TC is unchanged, for any reduction made by the steel is balanced by absorption of C from the fuel. MALLEABLE CAST IRON. 429 Semi-steel therefore is nothing more than a strong cast iron, low in Si and containing some Mn, and the name given it is a misnomer. Mixture of Cast Iron with Steel. — Car wheels are sometimes made from a mixture of charcoal iron, anthracite iron, and Bessemer steel. The following shows the tensile strength of a number of tests of wheel mixtures, the average tensile strength of the charcoal iron used being 22,000 lbs. {Jour. C. I. W., iii, p. 184): lbs. per sq. in. Charcoal iron with 2V2% steel 22,467 " 33/4% steel 26,733 " 61/4% steel and 6 1/4% anthracite 24,400 " 7V 3 % steel and 71/2% anthracite 28,150 " 21/2% steel, 21/2% wro't iron, and 61/4% anth. 25,550 " 5 % steel, 5% wro't iron, and 10% anth 26,500 Cast Iron Partially Bessemerized. — Car wheels made of partially Bessemerized iron (blown in a Bessemer converter for 31/2 minutes), chilled in a chill test mold over an inch deep, just as a test of cold blast charcoal iron for car wheels would chill. Car wheels made of this blown iron have run 250,000 miles. (Jour. C. I. W., vi, p. 77.) Bad Cast Iron. — On October 15, 1891, the cast-iron fly-wheel of a large pair of Corliss engines belonging to the Amoskeag Mfg. Co., of Man- chester, N.H., exploded from centrifugal force. The fly-wheel was 30 feet diameter and 110 inches face, with one set of 12 arms, and weighed 116,000 lbs. After the accident, the rim castings, as well as the ends of the arms, were found to be full of flaws, caused chiefly by the drawing and shrinking of the metal. Specimens of the metal were tested for tensile strength, and varied from 15,000 lbs. per square inch in sound pieces to 1000 lbs. in spongy ones. None of these flaws showed on the surface, and a rigid examination of the parts before they were erected failed to give any cause to suspect their true nature. Experiments were carried on for some time after the accident in the Amoskeag Company's foundry in attempting to duplicate the flaws, but with no success in approaching the badness of these castings. Permanent Expansion of Cast Iron by Heating. (Valve World, Sept., 1908.) — Cast iron subjected to continued temperatures of approx- imately 500° to 600° took a permanent expansion and did not return to its original volume when cooled. As steam is being superheated quite commonly to temperatures above 575°, this fact is of great interest inasmuch as it modifies our ideas about the proper material to be used in the construction of valves and fittings for service under high temperatures. A permanent volumetric expan- sion is followed by a loss of strength, the loss in cast iron being fully 40 per cent in four years. Crane Co. made an attempt to determine whether cast steel was affected in the same manner as cast iron. Three flanges were taken, one of cast iron, one of ferrosteel, and the third of cast steel. These flanges were exposed for a total period of 130 hours to temperatures ranging as follows: Less than 500°, 18 hours; 500° to 700°, 97 hours; 710° to 800°, 12 hours; over 800°, 3 hours. Average temp., 583°. The outside diameter in each case was 121/2 in. and the bore 629/ 64 j n . The results were: Cast-steel flange, no change. Cast-iron flange, outside diam. increased 0.019 in., inside diam. increased 0.007 in. Ferro- steel flange, outside diam. increased 0.033 in., inside diam. increased 0.017 in. If the permanent expansion of cast iron stopped at the figures given above, it would not be a serious matter; but all evidence points toward a steady increase as time goes on, as was shown by one of Crane Co.'s 14-in. valves, which originally was 221/2 in. face to face, and increased 5 /i6 in. in length in four years under an average temperature of about 590°. MALLEABLE CAST IRON.* There are four great classes of work for whose requirements malleable cast iron (commonly called "malleable iron" in America) is especially * References. — R. Moldenke, Cass. Mag., 1907, and Iron Trade Review, 1908; E. C. Wheeler, Iron Age, Nov. 9, 1899; C. H. Gale, Indust. World, April 13, 1908; W. H. Hatfield, ibid. G. A. Akerlund, Iron Tr. Rev., Aug. 23, 1906; C. H. Day, Am. Mach., April 5, 1906. 430 IRON AND STEEL. adapted. These are agricultural implements, railway supplies, carriage and harness castings and pipe fittings. Besides these main classes there are innumerable other unclassified uses. The malleable casting is seldom over 175 lbs. in weight, or 3 ft. in length, or 3/ 4 in. in thickness. The great majority of even the heavier castings do not exceed 10 lbs. When properly made, malleable cast iron should have a tensile strength of 42,000 to 48,000 lbs. per sq. in., with an elongation of 5% in 2 in. Bars 1 in. square and on supports 12 in. apart should show a transverse strength of 2500 to 3500 lbs., with a deflection of at least 1/2 in. While the strength of malleable iron should be as stated, much of it will fall as low as 35,000 lbs. per sq. in., and this will still be good for such work as pipe fittings, hardware castings and the like. On the other hand, even 63,000 lbs. per sq. in. has been reached, with a load of 5000 lbs. and a deflection of 21/2 in. in the transverse test. This high strength is not desirable, as the softness of the casting is sacrificed, and its resistance to continued shock is lessened. For the repeated stresses of severe service the malleable casting ranks ahead of steel, and only where a high tensile strength is essential must it be replaced by that material. The process of making malleable iron may be summarized as follows: The proper cast irons are melted in either the crucible, the air furnace, the open-hearth furnace or the cupola. The metal when cast into the sand molds must chill white or not more than just a little mottled. After removing the sand from the hard castings they are packed in iron scale, or other materials containing iron oxide, and subjected to a red heat (1250 to 1350° F.) for over 60 hours. They are then cooled slowly, cleaned from scale, chipped or ground, and straightened. When hard, or just from the sand, the composition of the iron should be about as follows: Si, from 0.35 up to 1.00, depending upon the thick- ness and the purpose the casting ia to be used for; P not over 0.225, Mn not over 0.20, S not over 0.05. The total carbon can be from 2.75 upward, 4.15 being about the highest that can be carried. The lower the carbon the stronger the casting subsequently. Below 2.75 there is apt to be trouble in the anneal, the black-heart structure may not appear, and the castings remain weak. A casting 1 in. thick would necessitate silicon at 0.35, and the use of chills in the mold in addition, to get the iron white. For a casting 1/2 in. thick, Si about 0.60 is the proper limit, except where great strength is desired, when it can be dropped to 0.45. Above 0.60 there is danger of getting heavily-mottled if not gray iron from the sand molds, and this material, when annealed the long time required for the white castings, would be ruined. For very thin castings, Si can run up to 1 .00 and still leave the metal white in fracture. Pig Iron for 31alleable Castings. — The specifications run as follows: Si, 0.75, 1.00, 1.25, 1.50, 1.75, 2.00%, as required; Mn, not over 0.60; P, not over 0.225; S, not over 0.05. Works making heavy castings almost exclusively, specify Si to include 0.75 up to 1.50%. Makers of very light work take 1.25 to 2.00%. The Melting Furnace. — Malleable iron is melted in the reverbera- tory furnace, the open-hearth furnace and the cupola; the reverberatory being the most extensively used, about 85 per cent of the entire output of the United States being melted by this process. Prior to about 1885, the standard furnace was one of 5 tons capacity. At present (1908) we have furnaces of 25 and 30 tons capacity, though furnaces of from 10 to 15 tons are the most popular and give more uniform results than those of larger capacity. The adoption of the open-hearth furnace for malleable iron dates back to about 1893. It is used largely in the Pittsburg district. Cupola melted iron does not possess the tensile strength nor ductility of iron melted in the reverberatory or open-hearth furnace, due partly to the higher carbon and sulphur caused by the metal being in contact with the fuel. This feature is rather an advantage than otherwise, as most of the product of cupola melted iron consists of pipe fittings; cast- ings that are not subjected to any great stress or shock. The castings are threaded, and a strong, tough malleable iron does not cut a clean, smooth thread, but rather will rough up under the cutting tool. In the reverberatory and open-hearth furnaces the metal may be partly desiliconized at will, by an oxidizing flame or by additions of scrap or other low-silicon material, Manganese is also oxidized in the furnace. MALLEABLE CAST tRON. 431 The composition of good castings in American practice is: Si, from 0.45 to 1.00%; Mn, up to 0.30%; P, up to 0.225%; S, up to 0.07%; total carbon in the hard casting, above 2.75%. In special cases, especially for very small castings, the silicon may go up as high as 1.25%, while for very heavy work it may drop down to 0.35% with very good results. In the case of charcoal iron this figure gives the strongest castings. With coke irons, however, especially when steel scrap additions are the rule, 0.45 should be the lower limit, and 0.65 is the best silicon for all-around medium and heavy work, such as rail- road castings. In American practice phosphorus is required not to exceed 0.225%, and is preferred lower. In European practice it is required as low as 0.10%, but castings have been made successfully with P as high as 0.40%. The heat treatment of metal during melting has an important bearing upon its tensile strength, elongation, etc. Excessive temperatures pro- mote the chances of burning. Iron is burnt mainly through the genera- tion in melting furnaces of higher temperatures than those prevailing during the initial casting at blast furnaces and an excess of air in the flame. The choicest irons may thus turn out poor material. Shrinkage of the Casting. — The shrinkage of the hard casting is about 1/4 in. to the foot, or double that of gray iron. In annealing about half of this is recovered, and hence the net result is the same as in ordi- nary foundry pattern practice. The effect of this great shrinkage is to cause shrinkage cracks or sponginess in the interior of the casting. As soon as the liquid metal sets against the surface of the mold and the source of supply is cut off, the contraction of the metal in the interior as it cools causes the particles to be torn apart and to form minute cracks or cavities. " Every test bar, and for that matter every casting may be regarded as a shell of fairly continuous metal with an interior of slight planes of separation at right angles to the surface. This charac- teristic of malleable iron forms the basis of many a mysterious failure." (Moldenke.) Packing for Annealing. — After the castings have been chipped and sorted they are packed in iron annealing pots, holding about 800 pounds of iron, together with a packing composed of iron ore, hammer and rolling mill scale, turnings, borings, etc. The turnings, etc., were form- erly treated with a solution of salammoniac or muriatic acid to form a heavy coating of oxide, but such treatment is now considered unnec- essary. Blast furnace slag, coke, sand, and fire clay have also been used for packing. The changes in chemical composition of the castings when annealed in slag and in coke are given as follows by C. H. Gale: Si. S. P. Mn. C. C. G. C. 0.63 0.61 0.61 0.043 0.049 0.065 0.147 0.145 0.150 0.21 0.21 0.21 2.54 0.24 0.25 Trace 1 65 Annealed in coke 2.00 The Annealing Process. — The effect of the annealing is to oxidize and remove the carbon from the surface of the casting, to remove it to a greater or less degree below the surface, and to convert the remain- ing carbon from the combined form into the amorphous form called a "temper carbon" by Professor Ledebur, the German metallurgist. It differs from the graphite found in pig iron, but is usually reported as graphitic carbon by the chemists. In the original malleable process, invented by Reaumur, in 1722, the castings were packed in iron ore and annealed thoroughly, so that most of the carbon was probably oxidized, but in American practice the annealing process is rather a heat treat- ment than an oxidizing process, and its effect is to precipitate the carbon rather than to eliminate it. According to the analysis quoted above, the metal annealed in slag lost 0.65% of its total C, while that annealed in coke lost only 0.29%. In the former, S increased 0.006% and in the latter '0.022%. The Si decreased 0.02% in both cases, while the P and Mn remained constant. 432 IRON AND STEEL. As to the distribution of carbon in an annealed casting, Dr. Moldenke says: "Take a flat piece of malleable and plane off the skin, say Vie in. deep and gather the chips for analysis. The carbon will be found, say, 0.1o% perhaps even less. Cut in another 1/16 in. and the total C will be nearer 0.60%. Now go down successively by sixteenths and the total C will range from, say, 1.70 to 3.65% and will then remain constant until the center is reached." "The malleable casting is for practical purposes a poor steel casting with a lot of graphite, not crystallized, between the crystals or groups of crystals of the steel." The heat in the annealing process must be maintained for from two to four days, depending upon the thickness of sections of the castings and the compactness with which the castings or annealing boxes are placed in the furnace. An annealing temperature 1550° to 1600° Fahr. is often used, but it is not essential, as the annealing can be accomplished at 1300°, but the time required will be longer than that at the higher tem- perature. Burnt iron in the anneal is no uncommon feature, and, gen- erally speaking, it is the result of carelessness. The most carefully pre- pared metal from melting furnaces can here be turned into worthless castings by some slight inattention of detail. The highest temperature for annealing should be registered in each foundry, and kept there by the daily and frequent use of a thermometer constructed for that sole pur- pose. Steady, continued heat insures soft castings, while unequal tem- peratures destroy all chances for successful work, although the initial metal was of the most excellent quality. After annealing, the castings are cleaned by tumblers or the sand blast; they are carefully examined for cracks or other defects, and if sprung out of shape are hammered or forced by hydraulic power to the correct shape. Such parts as are produced in great quantities are placed in a drop hammer and one or two blows will insure a correct form. They may be drop-forged or even welded when the iron has been made for that purpose. Castings are sometimes dipped into asphaltum diluted with benzine to give them a better finish. Malleable castings must never be straightened hot, especially when thick. In the case of very thin castings there is some latitude, as the material is so decarbonized that it is nearer a steel than genuine mal- leable cast iron. In heating portions of castings that were badly warped, it seems that the amorphous carbon in them was combined again, and while the balance of the casting remained black and sound, the heated parts became white and brittle, as in the original hard casting. Hence the advice to straighten the castings cold, preferably with a drop ham- mer and suitable dies, or still better in the hydraulic press. (R. Moldenke. Proc. A.S. T.M., vi, 244.) Physical Characteristics. — The characteristic that gives malleable iron its greatest value as compared with gray iron is its ability to resist shocks. Malleability in a light casting 1/4 in. thick and Jess means a soft, pliable condition and the ability to withstand considerable distor- tion without fracture, while in the heavy sections, 1/2 in. and over, it means the ability to resist shocks without bending or breaking. For general purposes it is not altogether desirable to have a metal very high in tensile strength, but rather one which has a high transverse strength, and especially a good deflection. It is not always that a strong and at the same time soft material can be produced in a foundry operat- ing on the lighter grades of castings. The purchaser, therefore, unless he requires very stiff material, should rather look upon the deflection of the metal coupled with the weight it took to do this bending before failure, than for a high tensile strength. The ductility of the malleable casting permits the driving of rivets, which cannot so readily be done with gray cast iron; and for certain parts of cars, like the journal boxes, malleable cast iron may be con- sidered supreme, leaving cast iron and "semi-steel " far behind. It was formerly the general belief that the strength of malleable iron- was largely in the white skin always found on this material, but it has been demonstrated that the removal of the skin does not proportionately lessen the strength of the casting. Test Bars. — The rectangular shape is used for test bars in preference to the round section, because the latter is more apt to have serious cracks in the center, due to shrinkage, especially if the diameter is large. A round section, unless in very light hardware, is to be avoided, as the MALLEABLE CAST IRON. 433 shrinkage crack in the center may have an outlet to the skin, and cause failure in service. It is customary to provide for two sizes of test bars, the heavy and the light. Thus the 1-in. square bar represents work 1/2 an inch thick and over, and a 1 X V2-in. section bar cares for the lighter castings. Both are 14 inches long. They should be cast at the beginning and at the end of each heat. Design of 31alleable Castings. — As white cast iron shrinks a great deal more than gray iron, and as the sections of malleable castings are lighter than those of similar castings of gray iron, fractures are very common. It is therefore the designer's aim to distribute the metal so as to meet these conditions. In long pieces the stiffening ribs should extend lengthways so as to produce as little resistance as possible to the contraction of the metal at the time of solidification. If this be not possible, the molder provides a "crush core" whose interior is filled with crushed coke. When the metal solidifies in the flask the core is crushed by the casting and thus prevents shrinkage cracks. At other times a certain corner or juncture of ribs in the casting will be found cracked. In order to prevent this a small piece of cast iron (chill) is embedded in the sand at this critical point, and the metal will cool here more quickly than elsewhere, and thus fortify this point, although it may happen that some other part of the casting will be found fractured instead, and in many cases the locations and the shape of strengthening ribs in the casting must be altered until a casting is procured free from shrinkage cracks. In designing of malleable cast-iron details the following rules should be observed: (1) Endeavor to keep the metal in different parts of the casting at a uniform thickness. In a small casting, of, say, 10 lbs. weight. 1/4-in. metal is about the practical thickness. -Via in. for a casting of 15 to 20 lbs., and 3/ 8 to 1/2 in. for castings of 40 lbs. and over. (2) Endeavor to avoid sharp junctions of ribs or parts, and if the casting is long, say 24 inches or more, the ends should be made of such shape as to offer as little resistance as possible to the contraction of metal when cooling in the mold. Specifications for Malleable Iron. — The tensile strength of malle- able iron varies with the thickness of the metal, the lighter sections hav- ing a greater strength per square inch than the heavier sections. An Eastern railroad designates the tensile strength desired as follows: Sec- tions 3/ 8 in. thick or less should have a tensile strength of not less than 40,000 lbs. per sq. in.; 3/ 8 to 3/ 4 in. thick, not less than 3S,000: and over 3/4 in., not less than 36,000 lbs. per sq. in. Test bars 5/s and 7/ 8 in. diam. were made in the same mold and poured from the same ladle, and an- nealed together. The average tensile strength of five pairs of bars so treated, representing five heats, was, 5/s-in. bars, 45,095; 7/8-m. bars, 41,316 lbs. per sq. in. Average elongation in 6 in.: 5/ 8 -in. bars 5.3^; 7/ 8 -in. bars 4.2%. A very high tensile strength can be obtained approaching that of cast steel but at the expense of the malleability of the product. Malle- able test bars have been made with a tensile strength of between 60,000 and 70,000 lbs. per sq. in., but the ductility and ability to resist shocks of these bars was not equal to that of bars breaking at 40,000 to 45,000 pounds per sq. in. The British Admiralty specification is IS tons (40,320 lbs.) per square inch, a minimum elongation of 4i/2 c o in three inches and a bending angle of at least 90° over a 1-in. radius, the bar being 1 X 3 / 8 in. in section. The specifications of the American Society for Testing Materials include the following: Cupola iron is not recommended for heavy or important castings. Castings for which physical requirements are specified shall not con- tain over 0.06 sulphur or over 0.225 phosphorus. The Standard Test Bar is 1 in. square and 14 in. long, cast without chills and left perfectly free in the mold. Three bars shall be cast in one mold, heavy risers insuring sound bars. "Where the full heat goes into castings which are subject to specification, one mold shall be poured two minutes after tapping into the first ladle, and another mold from the last iron of the heat. The tensile strength of a standard test bar shall not be less than 40,000 lbs. per sq. in. The elongation in 2 in. shall not be less than 21/2%. 434 IRON AND STEEL. The transverse strength of a standard test bar on supports 12 inches apart shall not be less than 3000 lbs., deflection being at least 1/2 in. Improvement in Quality of Castings. (Moldenke.) — -The history of improvement in the malleable casting is admirably reflected in the test records of any works that has them. Going back to the early 90's~, the average tensile strength of malleable cast iron was about 35,000 lbs. per sq. in., with an elongation of about 2% in 2 in. The transverse strength was perhaps 2800 lbs., with a deflection of 1/2 in. Toward the close of the 90's a fair average of the castings then made would run about 44,000 lbs. per sq. in., with an elongation of 5% in 2 in., and the transverse strength, about 3500 lbs., with a deflection of 1/2 inch. These average figures were greatly exceeded in establishments where special attention was given to the niceties of the process. The tensile strength here would run 52,000 lbs. per sq. in. regularly, with 7% elongation in 2 in., and the transverse strength, 5000 and over, with 1 1/2 in. deflection. Further Progress Desirable. (Moldenke.) — We do not know at the present time why cupola malleables require an annealing heat sev- eral hundred degrees higher than air or open-hearth furnace iron. The underlying principles of the oxidation of the bath, which is a frequent cause of defective iron, is practically unknown to the majority of those engaged in this industry. Heats are frequently made that will not pour nor anneal properly, but the causes are still being sought. To produce castings from successive heats, so that with the same composi- tion they will have the same physical strength regardless of how they are tested, is a problem partially solved for steel, but not yet approached for malleable cast iron. Sufficient progress in the study of iron with the microscope has been made to warrant the belief that in the not distant future we may be able to distinguish the constituents of the material by means of etching with various chemicals. "When the sulphides and phosphides of iron, or the manganese-sulphur compounds, can be seen directly under the microscope, it is probable that a method may be found by which the dangerous ingredients may be so scattered or arranged that they will do the least harm. The high sulphur in European malleable accounts to some extent for the comparatively low strength when contrasted with our product. Their castings being all very light, so long as they bend and twist prop- erly, the purpose is served, and hence until heavier castings become the rule instead of the exception, "white heart" and steely-looking frac- tures will remain the characteristic feature of European work. Strength of Malleable Cast Iron. Bars cast by Buhl Malleable Co., Detroit, Mich. Reported by Chas. H. Day, Am. Mach., April 5, 1906. The castings were all made at the same time. The figures here given are the maximum and minimum results from three bars of each section. Tensile Tests. Compression Tests. Section. Area, Tensile St'gth, lbs. per sq. in. Elong. in 8 in., Red. of Area, Area, L'gth, Comp. Str., Final sq. in. %. %. sq. in. in. lbs. per sq. in. sq. in. Round 0.817 43,000 5.87 4.76 0.847 15 31,700 0.901 0.801 43,400 6.21 3.98 0.801 . 15 33,240 0.886 0.219 41,130 7.70 3.40 0.209 7.5 32,600 0.221 0.202 44,700 13.00 3.63 0.204 7.5 34,600 0.215 Square 0.277 36,700 4.70 2.20 0.263 7.5 33,200 0.272 0.277 38,100 3.72 3.00 0.254 7.5 31,870 0.278 " 1.040 38,460 4.10 3.30 1.051 15 29,650 1.070 " 1.050 37,860 2.38 2.94 1.040 15 30,450 1.066 Rect. 0.239 31,200* 5.19 1.50 0.436 15 32,200 0.448 0.244 37,600 3.87 3.80 0.457 15 30,400 0.467 Star 0.584 0.575 34,600 37,200 4.20 4.80 3.10 3.50 Broke in flaw. WROUGHT IRON. 435 The rectangular sections were approximately 1/4 X 3 /4 in. The star sections were square crosses, 1 inch wide, with arms about 1/4 in. thick. Tests of Rectangular Cast Bars, made by a committee of the Mas- 'ter Car-builders' Assn. in 1891 and 1892, gave the following results (selected to show range of variation) : Size of Section, 0.25x1.52 0.5 xl.53 0.78x2 0.88x1.54 1.52x1.54 Tensile Elastic St'gth, Limit, lbs. per lbs. per sq. m. sq. m. 34,700 21,100 32,800 17,000 25,100 15,400 33,600 19,300 28,200 Elonga- tion, % in 4 in. Size of Section, 0.29x2.78 0.39x2.82 0.53x2.76 0.8 X2.76 1.03x2.82 Tensile St'gth, lbs. per sq. in. 28,160 32,060 27,875 25,120 28,720 Elastic Limit, lbs. per 22,650 20,595 19,520 18,390 18,220 Elong. in 8 in., %• 0.6 1.5 1.1 Tests of Square Bars, 1/2 in. and 1 in., by tension, compression and transverse stress, by M. H. Miner and F. E. Blake (Railway Age, Jan. 25, 1901). Tension. Six 1/2-in. and six 1-in. round bars, also two 1-in. bars turned to remove the skin, from each of four makers. Average results: T. S., l/2-in. bars, 37,470-42,950, av. 40,960; E. L., 16,500-21,100, av. 19,176. T. S., 1-in. bars, 35,750-40,530, av. 38,300; E. L., 14,860-19,900, av. 17,181. Tensile strength, turned bars. av. 35,090; Elastic limit, av. 15,660. Elong. in 8 in., 1/2-in. bars, 4.75%; 1-in. bars, 4.32%; turned bars, 3 73%. ' Modulus of elasticity, 1/2-in. bars, 22,289,000; 1-in. bars, 21,677,000. Compression. 16 short blocks, 2 in. long, 1 in. and 1/2 in. square respectively. 8 long columns, 15 in. long, 1 in. sq., and 7.5 in. long, 1/2 in. sq. respec- tively. Averages of blocks from each of four makers: Short blocks, 1/2-in. sq., 93,000 to 114,500 lbs. per sq. in. Mean, 101,900 lbs. per sq. in. Short blocks, 1 in. sq., 137,600 to 165,300 lbs. per sq. in. Mean, 152,800 lbs. per sq. in. Ratio of final to original length, l/2in., 61.7%; 1 in., 52.6%. A small part of the shortening was due to sliding on the 45° plane of fracture. Long columns: 1/2 in. X 7.5 in. Mean, 29,400 lbs. per sq. in.: 1 in. X 15 in., 27,500 lbs. per sq. in. Ratio of final to original length, 1/2 in., 98.5%; 1 in., 98.8%. The long columns did not rupture, but reached the maximum stress after bending into a permanent curve. Transverse Tests. Maximum fiber stress, mean of 8 tests, 1/2-in. bars, 34,163 lbs. per sq. in. 1-in. bars, 36,125 lbs. persq. in. Length between supports, 20 in. The bars did not break, but failed by bending. The 1/2-in. bars could be bent nearly double. WROUGHT IRON. The Manufacture of Wrought Iron. — When iron ore, which is an oxide of iron, Fe203 or Fe30 4 , containing silica, phosphorus, sulphur, etc., as impurities, is heated to a yellow heat in contact with charcoal or other fuel, the oxygen of the ore combines with the carbon of the fuel, part of the iron combines with silica to form a fusible cinder or slag, and the remainder of the iron agglutinates into a pasty mass which is inter- mingled with the cinder. Depending upon the time and the tempera- ture of the operation, and on the kind and quality of the impurities present in the ore and the fuel, more or less of the sulphur and phos- phorus may remain in the iron or may pass into the slag; a small amount of carbon -may also be absorbed by the iron. By squeezing, hammering, or rolling the lump of iron while It is highly heated, the cinder may be 436 IRON AND STEEL. nearly all expelled from it, but generally enough remains to give a bar after being rolled, cooled and broken across, the appearance of a fibrous structure. The quality of the finished bar depends upon the extent to which the chemical impurities and the intermingled slag have been' removed from the iron. The process above described is known as the direct process. It is now but little used, having been replaced by the indirect process known as puddling or boiling. In this process pig iron which has been melted ia a reverb eratory furnace is desiiiconized and decarbonized by the oxygen derived from iron ore or iron scale in the bottom of the furnace, and fro n the oxidizing flame of the furnace. The temperature being too lov to maintain the iron, when low in carbon, in a melted condition, it gradually " comes to nature" by the formation of pasty particles in the bath, which adhere to each other, until at length all the iron is decarbon- ized and becomes of a pasty condition, and the lumps so formed when gathered together make the "puddle-ball" which is consolidated into a bloom by the squeezer and then rolled into "muck-bar." By cutting the muck -bar into short lengths and making a "pile" of them, heating the pile to a welding heat and rerolling, a bar is made which is freer from cinder and more homogeneous than the original bar, and it may be further "refined" by another piling and rerolling. The quality of the iron depends on the quality of the pig-iron, on the extent of the decarbonization, on the extent of dephosphorization which has been effected in the furnace, on the greater or less contamination of the iron by sulphur derived from the fuel, and on the amount of work done on the piles to free the iron from slag. Iron insufficiently decarbonized is irregular, and hard or "steely." Iron thoroughly freed from impurities is soft an I of low tensile strength. Iron high in sulphur is "hot-short," liable to break when being forged. Iron high in phosphorus is "cold- short," of low ductility when cold, and breaking with an apparently crystalline fracture. See papers on Manufacture and Characteristics of Wrought Iron, by J. P. Roe, Trans. A. I. M. E., xxxiii, p. 551; xxxvi, pp. 203, 807. Influence of Chemical Composition on the Properties of Wrought Iron. (Beardslee on Wrought Iron and Chain Cables. Abridgment by W. Kent. Wiley & Sons, 1879.) — A series of 2000 tests of specimens from 14 brands of wrought iron, most of them of high repute, was made in 1877 by Capt. L. A. Beardslee, U.S.N. , of the United States Testing Board. Forty-two chemical analyses were made of these irons, with a view to determine what influence the chemical composition had upon the strength, ductility, and welding power. From the report of these tests by A. L. Holley the following figures are taken: Brand. Average Tensile Strength. Chemical Composition. S. P. Si. C. Mn. Slag. L P B J O C 66,598 54,363 52,764 51,754 51,134 50,765 trace (0.009 {0.001 0.008 (0.003 {0.005 (0.004 { . 005 0.007 (0.065 {0.084 0.250 0.095 0.231 0.140 0.291 0.067 0.078 0.169 0.080 0.105 0.182 0.028 0.156 0.182 0.321 0.065 0.073 0.154 0.212 0.512 0.033 0.066 0.015 0.027 0.051 0.045 0.042 0.042 0.005 0.029 0.033 0.009 0.017 trace 0.053 0.007 0.005 0.021 0.192 0.452 0.848 1.214 ' 6.678' 1.724 1.168 0.974 Where two analyses are given, they are the extremes of two or more analyses of the brand. Where one is given, it is the only analysis. Brand L should be classed as a puddled steel. WROUGHT IRON. 437 Order of Qualities Graded from No. 1 to No. 19. Brand. Tensile Strength. Reduction of Area. Elongation. Welding Power. L P B J O c 1 6 12 16 18 19 18 6 16 19 1 12 19 3 15 18 4 16 most imperfect. badly. best. rather badly. very good. The reduction of area varied from 54.2 to 25.9 per cent, and the elonga- tion from 29.9 to 8.3 per cent. Brand O, the purest iron of the series, ranked No. 18 in tensile strength, but was one of the most ductile; brand B, quite impure, was below the average both in strength and ductility, but was the best in welding power; P, also quite impure, was one of the best in every respect except welding, while L, the highest in strength, was not the most pure, it had the least ductility, and its welding power was most imperfect. The evidence of the influence of chemical composition upon quality, there- fore, is quite contradictory and confusing. The irons differing remark- ably in their mechanical properties, it was found that a much more marked influence upon their qualities was caused by different treatment in rolling than by differences in composition. In regard to slag Mr. Holley says: "It appears that the smallest and most worked iron often has the most slag. It is hence reasonable to conclude that an iron may be dirty and yet thoroughly condensed." In his summary of "What is learned from chemical analysis," he says: " So far, it may appear that little of use to the makers or users of wrought iron has been learned. ... The character of steel can be surely pred- icated on the analyses of the materials; that of wrought iron is altered by subtle and unobserved causes." Influence of Reduction in Rolling from Pile to Bar on the Strength of Wrought Iron. — The tensile strength of the irons used in Beardslee's tests ranged from 46,000 to 62,700 lbs. per sq. in., brand L, which was really a steel, not being considered. Some specimens of L gave figures as high as 70,000 lbs. The amount of reduction of sectional area in rolling the bars has a notable influence on the strength and elastic limit ; the greater the reduction from pile to bar, the higher the strength. The following are a few figures from tests of one of the brands: Size of bar, in. diam.: Area of pile, sq. in.: Bar per cent of pile: Tensile strength, lb.: Elastic limit, lb.: 2 1 1/2 1'4 72 25 9 3 4.36 3.14 2.17 1.6 48,280 51,128 52,275 59,585 31,892 36,467 39,126 3 80 80 15.7 8.83 46,322 47,761 23.430 26,400 Specifications for Wrought Iron. (F. H. Lewis, Engineers' Club oi Philadelphia, 1891.) — 1. All wrought iron must be tough, ductile, fibrous, and of uniform quality for each class, straight, smooth, free from cinder-pockets, flaws, buckles, blisters, and injurious cracks aiong the edges, and must have a workmanlike finish. No specific process or provision of manufacture will be demanded, provided the material fulfills the requirements of these specifications. 2. The tensile strength, limit of elasticity, and ductility shall be deter- mined from a standard test-piece not less than 1/4 inch thick, cut from the full-sized bar, and planed or turned parallel. The area of cross- section shall not be less than 1/2 square inch. The elongation shall be measured after breaking on an original length of 8 inches. 3. The tests shall show not less than the following results: For bar iron in tension For shape iron in tension. . . For plates under 36 in. wide For plates over 36 in. wide . T. S. in 8 in. = 50,000; E L. = 26,000; E L. 18% 15% = 48,000; = 26,000, = 48,000; = 26,000; ** 12% = 46,000; = 25,000; 10% 438 IRON AND STEEL. 4. When full-sized tension members are tested to prove the strength of their connections, a reduction in their ultimate strength of (500 X width of bar) pounds per square inch will be allowed. 5. All iron shall bend, cold, 180 degrees around a curve whose diameter is twice the thickness of piece for bar iron, and three times the thickness for plates and shapes. 6. Iron which is to be worked hot in the manufacture must be capable of bending sharply to a right angle at a working heat without sign of fracture. 7. Specimens of tensile iron upon being nicked on one side and bent shall show a fracture nearly all fibrous. 8. All rivet iron must be tough and soft, and be capable of bending cold until the sides are in close contact without sign of fracture on the convex side of the curve. Penna. R. It. Co.'s Specifications for Merchant-bar Iron (1904). — One bar will be selected for test from each 100 bars in a pile. All the iron of one size in the shipment will be rejected if the average tensile strength of the specimens tested full size as rolled falls below 47,000 lbs. or exceeds 53,000 lbs. per sq. in., or if a single specimen falls below 45,000 lbs. per sq. in.; or when the test specimen has been reduced by machining if the average tensile strength exceeds 53,000 or falls below 46,000, or if a single specimen falls below 44,000 lbs. per sq. in. All the iron of one size in the shipment will be rejected if the average elongation in 8 in. falls below the following limits: Flats and rounds, tested as rolled, 1/2 in. and over, 20%; less than 1/2 in., 16%. Flats and rounds reduced by machining 16%. Nicking and Bending Tests. — When necessary to make nicking and bending tests, the iron will be nicked lightly on one side and then broken by holding one end in a vise, or steam hammer, and breaking the iron by successive blows. It must when thus broken show a generally fibrous structure, not more than 25% crystalline, and must be free from admix- ture of steel. Stay-bolt Iron. (Penna. R. R. Co.'s specifications, 1902). — Sample bars must show a tensile strength of not less than 48,000 lbs. per sq. in. and an elongation of not less than 25% in 8 in. One piece from each lot will be threaded in dies with a sharp V thread, 12 to 1 in. and firmly screwed through two holders having a clear space between them of 5 in. One holder will be rigidly secured to the bed of a suitable machine, and the other vibrated at right "angles to the axis over a space of 1/4 in. or 1/8 in. each side of the center line. Acceptable iron should stand 2800 double vibrations before breakage. Mr. Vauclain, of the Baldwin Locomotive Works, at a meeting of the American Railway Master Mechanics' Association, in 1892, says: Many advocate the softest iron in the market as the best for stay-bolts. He believed in an iron as hard as was consistent with heading the bolt nicely. The higher the tensile strength of the iron, the more vibrations it will stand, for it is not so easily strained beyond the yield-point. The Baldwin specifications for stay-bolt iron call for a tensile strength of 50,000 to 52,000 lbs. per square inch, the upper figure being preferred, and the lower being insisted upon as the minimum. Specifications for Wrought Iron for the World's Fair Buildings. (Eng'g News, March 26, 1892.) — All iron to be used in the tensile mem- bers of open trusses, laterals, pins and bolts, except plate iron over 8 inches wide, and shaped iron, must show by the standard test-pieces a tensile strength in lbs. per square inch of: _ 9 „ _ 7000 X area of original bar in sq. in. circumference of original bar in inches' with an elastic limit not less than half the strength given by this formula, and an elongation of 20% in 8 in. Plate iron 8 to 24 inches wide, T. S. 48,000, E. L. 26,000 lbs. per sq. in., elong. 12%. Plates over 24 inches wide, T. S. 46,000, E. L. 26,000 lbs. per sq. in. Plates 24 to 36 in. wide, elong. 10%; 36 to 48 in., 8%; over 48 in., 5%. All shaped iron, flanges of beams and channels, and other iron not hereinbefore specified, must show a T. S. in lbs. per sq. in. of: _ 7000 X area of original bar circumference of original bar ' METALS AT VARIOUS TEMPERATURES. 439 with an elastic limit of not less than half the strength given by this formula, and an elongation of 15% for bars 5/8 inch and less in thickness, and of 12% for bars of greater thickness. For webs of beams and channels, specifications for plates will apply. All rivet iron must be tough and soft, and pieces of the full diameter of the rivet must be capable of bending cold, until the sides are in close con- tact, without sign of fracture on the convex side of the curve. TENACITY OF METALS AT VARIOUS TEMPERATURES. The British Admiralty made a series of experiments to ascertain what loss of strength and ductility takes place in gun-metal compositions when raised to high temperatures. It was found that all the varieties of gun metal suffer a gradual but not serious loss of strength and ductility up to a certain temperature, at which, within a few degrees, a great change takes place, the strength falls to about one-half the original, and the ductility is wholly gone. At temperatures above tins point, up to 500° F., there is little, if any, further loss of strength; the temperature at which this great change and loss of strength takes place, although uniform in the specimens cast from the same pot, varies about 100° in the same composition cast at different temperatures, or with some varying condi- tions in the foundry 'process. The temperature at which the change took place in No. 1 series was ascertained to be about 370°, and in that of No. 2, at a little over 250°. Rolled Muntz metal and copper are satis- factory up to 500°, and may be used as securing-bolts with safety. Wrought iron increases in strength up' to 500°, but loses slightly in duc- tility up to 300°, where an increase begins and continues up to 500°, where it is still less than at the ordinary temperature of the atmosphere. The strength of Landore steel is not affected by temperature up to 500°, but its ductility is reduced more than one-half. (Iron, Oct. 6, 1877.) Tensile Strength of Iron and Steel at High Temperatures. — James E. Howard's tests (Iron Age, April 10, 1S90) show that the tensile strength of steel diminishes as the temperature increases from 0° until a minimum is reached between 200° and 300° F., the total decrease being about 4000 lbs. per square inch in the softer steels, and from 6000 to 8000 lbs. in steels of over 80,000 lbs. tensile strength. From this mini- mum point the strength increases up to a temperature of 400° to 650° F., the maximum being reached earlier in the harder steels, the increase amounting to from 10,000 to 20,000 lbs. per square inch above the mini- mum strength at from 200° to 300°. From this maximum, the strength of all the steel decreases steadily af a rate approximating 10,000 lbs. decrease per 100° increase of temperature. A strength of 20,000 lbs. per square inch is still shown by 0.10 C. steel at about 1000° F., and by 0.60 to 1.00 C. steel at about 1600° F. The strength of wrought iron increases with temperature from 0° up to a maximum at from 400 to 600° F., the increase being from 8000 to 10,000 lbs. per square inch, and then decreases steadily till a strength of only 6000 lbs. per square inch is shown at 1500° F. Cast iron appears to maintain its strength, with a tendency to in- crease, until 900° is reached, beyond which temperature the strength gradually diminishes. Under the highest temperatures, 1500° to 1600° F., numerous cracks on the cylindrical surface of the specimen were devel- oped prior to rupture. It is remarkable that cast iron, so much inferior in strength to the steels at atmospheric temperature, under the highest temperatures has nearly the same strength the high-temper steels then have. Strength of Iron and Steel Boiler-plate at High Temperatures. (Chas. Huston, Jour. F. I., 1877.) Average of Three Tests of Each. Temperature F. 68° 575° 925° Charcoal iron plate, tensile strength, lbs 55,366 63,080 65,343 contr. of area % 26 23 21 Soft open-hearth steel, tensile strength, lbs 54,600 66,083 64,350 " contr. % 47 38 33 " Crucible steel, tensile strength, lbs 64,000 69,266 68,600 contr. % 36 30 21 Strength of Wrought Iron and Steel at High Temperatures. (Jour. F. I., cxii, 1881, p. 241.) — Kollmann's experiments at Oberhausen 440 IRON AND STEEL. included tests of the tensile strength of iron and steel at temperatures ranging between 7U° and 2000° F. Three kinds of metal were tested, viz., fibrous iron of 52,464 lbs. T. S., 38,280 lbs. E. L., and 17.5% elong.; fine-grained iron of 56,s«j2 lbs. T. S., 39,113 lbs. E. L., and 20% elong.; and Bessemer steei of 84,826 lbs. T. S., 55,029 lbs. E. L., and 14.5% elong. The mean ultimate tensile strength of each material expressed in per cent of that at ordinary atmospheric temperature is given in the following table, the fifth column of which exhibits, for pur- poses of comparison, the results of experiments by a committee of the Franklin Institute in the years 1832-36. Temperature Fibrous Fine-grained Bessemer Franklin In- Degrees F. Iron, %. Iron, %. Steel, %. stitute, %. 100.0 100.0 100.0 96.0 100 100.0 100.0 100.0 102.0 200 100.0 100.0 100.0 105.0 300 97.0 100.0 100.0 106.0 400 95.5 100.0 100.0 106.0 500 92.5 98.5 98.5 104.0 600 88.5 95.5 92.0 99.5 700 81.5 90.0 68.0 92.5 800 67.5 77.5 44.0 75.5 900 44.5 51.5 36.5 53.5 1000 26.0 36.0 31.0 36.0 1100 20.0 18.0 13.5 7.0 4.5 3.5 30.5 28.0 19.0 12.5 8.5 5.0 26.5 22.0 15.0 10.0 7.5 5.0 1200 1400 1600 1800 2000 Effect of Cold on the Strength of Iron and Steel. — ■ The following conclusions were arrived at by Mr. Styffe in 1865: (1) The absolute strength of iron and steel is not diminished by cold, even at the lowest temperature which ever occurs in Sweden. (2) Neither in steel nor in iron is the extensibility less in severe cold than at the ordinary temperature. (3) The limit of elasticity in both steel and iron lies higher in severe cold. (4) The modulus of elasticity in both steel and iron is increased on reduction of temperature, and diminished on elevation of temperature; but that these variations never exceed 0.05% for a change of 1.8° F. W. H. Barlow (Proc. Inst. C. E.) made experiments on bars of wrought iron, cast iron, malleable cast iron, Bessemer steel, and tool steel. The bars were tested with tensile and transverse strains, and also by im- pact; one-half of them at a temperature of 50° F., and the other half at 5°F. The results of the experiments were summarized as follows: 1. When bars of wrought iron or steel were submitted to a tensile strain and broken, their strength was not affected by severe cold (5° F.), I but their ductility was increased about 1% in iron and 3% in steel. 2. When bars of cast iron were submitted to a transverse strain at a low temperature, their strength was diminished about 3% and their flexibility about 16%. 3. When bars of wrought iron, malleable cast iron, steel, and ordinary cast iron were subjected to impact at 5° F., the force required to break them, and their flexibility, were reduced as follows: Reduction of Force of Im- pact, %. Reduction of Flexibility, %. 3 31/2 41/2 21 18 17 15 (Sast iron, about not taken DURABILITY OF IRON, CORROSION, ETC. 441 The experience of railways in Russia, Canada, and other countries where the winter is severe, is that the breakages of rails and tires are far more numerous in the cold weather than in the summer. On this account a softer class of steel is employed in Russia for rails than is usual in more temperate climates. The evidence extant in relation to this matter leaves no doubt that the capability of wrought iron or steel to resist impact is reduced by cold. On the other hand, its static strength is not impaired by low temperatures. Increased Strength of Steel at very Low Temperature. — Steel of 72,300 lb. T. S. and 62,800 lb. elastic limit when tested at 76° F. gave 97,600 T. S. and 80,000 E. L. when tested at the temperature of liquid air. — Watertown Arsenal Tests, Eng. Rec, July 21, 1906. Prof. R. C. Carpenter (Proc. A. A. A. S. 1897) found that the strength of wrought iron at — 70° F. was 20% greater than at 70° F. Effect of Low Temperatures on Strength of Railroad Axles. (Thos. Andrews, Proc. hist. C. E., 1891.) — Axles 6 ft. 6 in. long be- tween centers of journals, total length 7 ft. 3V2 in., diameter at middle 4V2 in., at wheel-sets 51/8 in., journals 33/4 x 7 in., were tested by impact at temperatures of 0° and 100° F. Between the blows each axle was half turned over, and was also replaced for 15 minutes in the water-bath. The mean force of concussion resulting from each impact was ascer- tained as follows: Let h = height of free fall in feet, w = weight of test ball, hw = W = "energy," or work in foot-tons, re = extent of deflections between bearings then F (mean force) = W/x = liw/x . The results of these experiments show that whereas at 0° F. a total average Vnean force of 179 tons was sufficient to cause the breaking of the axles, at 100° F. a total average mean force of 428 tons was required. In other words, the resistance to concussion of the axles at 0° F. was only about 42% of what it was at 100° F. The average total deflection at 0° F. was 6.48 in., as against 15.06 in. with the axles at 100° F. under the conditions stated; this represents an ultimate reduction of flexibility, under the test of impact, of about 57% for the cold axles at 0° F., compared with the warm axles at 100° F. EXPANSION OF IRON AND STEEL BY HEAT. James E. Howard, engineer in charge of the IT. S. testing-machine at Watertown, Mass., gives the following results of tests made on bars 35 inches long (Iron Age, April 10, 1890): C. Mn. Si. Coeffi. of Expansion per degree F. c. Mn. Si. .07 .08 .17 .19 .28 Coeffi. of Expansion per degree F. 0.0000067302 .0000067561 .0000066259 .0000065149 .0000066597 .0000066202 Steel 0.57 .71 .81 .89 .97 0.93 .58 .56 .57 .SO 0.G00C063891 Steel 0.C9 .20 .31 .37 .51 0.11 .45 .57 .70 .58 m .0000064716 0000062167 .0000062335 .C000061700 Cast (gun) iron .0000059261 DURABILITY OF IRON, CORROSION, ETC. Crystallization of Iron by Fatigue. — Wrought iron of the best quality is very tough, and breaks, on being pulled in a testing machine or bent after nicking, with a fibrous fracture. Cold-short iron, however, is more brittle, and breaks square across the fibers with a fracture which is commonly called crystalline although no real crystals are present. Iron which has been repeatedly overstrained, and especially iron subjected to repeated vibrations and shocks, also becomes brittle, and breaks with an apparentlv crystalline fracture. See " Resistance of Metals to Repeated Shocks," p. 262. 442 IRON AND STEEL. Walter H. Finley (Am. Mack., April 27, 1905) relates a case of fail- ures of H/8-in. wrougnt-iron coupling pins on a train of 1-ton mine cars, apparently due to crystallization. After two pins were broken after a year's hard service, " several hitchings were laid on an anvil and the pin broken by a single blow from a sledge. Pieces of the broken pins were then heated to a bright red, and, after cooling slowly, were again put under the hammer, which failed entirely to break them. After cutting with a cleaver, the pins were broken, and the fracture showed a complete restoration of the fibrous structure. This annealing process was then applied to the whole supply of hitchings. Piles of twenty-five or thirty were covered by a hot wood fire, which was allowed to die down and go out, leaving the hitchings in a bed of ashes to cool off slowly. By repeating this every six months the danger from brittle pins was entirely avoided." Durability of Cast Iron. — Frederick Graff, in an article on the Philadelphia water-supply, says that the first cast-iron pipe used there was laid in 1820. These pipes were made of charcoal iron, and were in constant use for 53 years. They were uncoated, and the inside was well filled with tubercles. In salt water good cast iron, even uncoated, will last for a century at least ; but it often becomes soft enough to be cut by a knife, as is shown in iron cannon taken up from the bottom of harbors after long submersion. Close-grained, hard white metal lasts the longest in sea water. (Eng'g News, April 23, 1887, and March 26, 1892.) Tests of Iron after Forty Years' Service. — A square link 12 inches broad, 1 inch thick and about 12 feet long was taken from the Kieff bridge, then 40 years old. and tested in comparison with a similar link which had been preserved in the stock-house since the bridge was built. The following is the record of a mean of four longitudinal test-pieces, 1 X WsX 8 inches, taken from each link (Stah? und Eisen, 1890): Old Link T. S., 21.8 tons; E. L., 11.1 tons; Elong., 14.05% New Link " 22.2 " " 11.9 " " 13.42% Durability of Iron in Bridges. (G. Lindenthal, Eng'g, May 2, 1884, p. 139.) — The Old Monongahela suspension bridge in Pittsburg, built in 1845, was taken down in 1882. The wires of the cables were frequently strained to half of their ultimate strength, yet on testing them after 37 years' use they showed a tensile strength of from 72,700 to 100,000 lbs. per sq. in. The elastic limit was from 67,100 to 78,600 lbs. per sq in. Reduction at point of fracture, 35% to 75%. Their diameter was 0.13 in. A new ordinary telegraph wire of same gauge tested for comparison showed: T. S., of 100.000 lbs.; E. L., 81,550 lbs.; reduction, 57%. Iron rods used as stays or suspenders showed: T. S., 43,770 to 49,720 lbs. E. L., 26,380 to 29,200. Mr. Lindenthal draws these conclusions: " The above tests indicate that iron highly strained for a long number of years, but still within the elastic limit, and exposed to slight vibration, will not deteriorate in quality. "That if subjected to only one kind of strain it will not change its texture, even if strained beyond its elastic limit, for many years. It will stretch and behave much as in a testing-machine during a long test. "That iron will change its texture only when exposed to alternate severe straining, as in bending in different directions. If the bending is slight but very rapid, as in violent vibrations, the effect is the same." Durability of Iron in Concrete. — In Paris a sewer of reinforced con- crete 40 years old was removed and the metal was found in a perfect state of preservation. In excavating for the foundations of the new General Post Office in London some old Roman brickwork had to be removed, and the hoop-iron bonds were still perfectly bright and good. (Eng'g, Aug. 16, 1907, p. 227.) Corrosion of Iron Bolts. — On bridges over the Thames in London, bolts exposed to the action of the atmosphere and rain-water were eaten away in 25 years from a diameter of 7/g in. to 1/2 in., and from 5/g in. diam- eter to 5/i6 inch. Wire ropes exposed to drip in colliery shafts are very liable to corrosion. Corrosive Agents in the Atmosphere. — The experiments of F. Crace Calvert (Chemical News, March 3, 1871) show that carbonic acid, in the presence of moisture, is the agent which determines the oxidation of iron in the atmosphere. He subjected perfectly cleaned blades of iron DURABILITY OF IRON, CORROSION, ETC. 443 and steel to the action of different gases for a period of four months, with results as follows: Dry oxygen, dry carbonic acid, a mixture of both gases, dry and damp oxygen and ammonia: no oxidation. Damp oxygen: in three experi- ments one blade only was slightly oxidized. Damp carbonic acid: slight appearance of a white precipitate upon the iron, found to be carbonate of iron. Damp carbonic acid and oxygen: oxidation very rapid. Iron immersed in water containing carbonic acid oxidized rapidly. Iron immersed in distilled water deprived of its gases by boiling rusted the iron in spots that were found to contain impurities. Sulphurous acid (the product of the combustion of the sulphur in coal) is an exceedingly active corrosive agent, especially when the exposed iron is coated with soot. Tins accounts for the rapid corrosion of iron in railway bridges exposed to the smoke from locomotives. (See account of experiments by the author, on action of sulphurous acid in Jour. Frank, hist., June, 1875, p. 437.) An analysis of sooty iron rust from a railway bridge showed the presence of sulphurous, sulphuric, and carbonic acids, chlorine, and ammonia. Bloxam states that ammonia is formed from the nitrogen of the air during the process of rusting. Galvanic Action is a most active agent of corrosion. It takes place when two metals, one electro-negative to the other, are placed in contact and exposed to dampness. Corrosion in Steam-boilers. ■ — Internal corrosion may be due either to the use of water containing free acid, or water containing sulphate or chloride of magnesium, which decompose when heated, liberating the acid, or to water containing air or carbonic acid in solution. External corrosion rarely takes place when a boiler is kept hot, but when cold it is apt to corrode rapidly in those portions where it adjoins the brick- work or where it may be covered by dust or ashes, or wherever damp- ness may lodge. (See Impurities of Water, p. 691, and Incrustation and Corrosion, p. 897.) Corrosion of Iron and Steel. — Experiments made at the Riverside Iron Works, Wheeling, W. Va., on the comparative liability to rust of iron and soft Bessemer steel: A piece of iron plate and a similar piece of steel, both clean and bright, were placed in a mixture of yellow loam and sand, with which had been thoroughly incorporated some carbonate of soda, nitrate of soda, ammonium chloride, and chloride of magnesium. The earth as prepared was kept moist. At the end of 33 days the pieces of metal were taken out, cleaned, and weighed, when the iron was found to have lost 0.84% of its weight and the steel 0.72%. The pieces were replaced and after 28 days weighed again, when the iron was found to have lost 2.06% of its original weight and the steel 1.79%. (Eng'g, June 26, 1891.) Internal Corrosion of Iron and Steel Pipes by Warm Water. (T. N. Thomson, Proc. A. S. H. V. E., 1908.) —Three short pieces of iron and three of steel pipes, 2 in. diam., were connected together by nipples and made part of a pipe line conveving water at a temperature varving from 160° to 212° F. In one year 913/32 lbs. of wrought iron lost 203/4 oz., and 913/32 lbs. of steel 247/§ oz. The pipes were sawed in two lengthwise, and the deepest pittings were measured by a micrometer. Assuming that the pitting would have continued at a uniform rate the wrought-iron pipes would have been corroded through in from 686 to 780 days, and the steel pipes from 760 to 850 days, the average being 742 days for iron and 797 days for steel. Two samples each of galvanized iron and steel pipe were also included in the pipe line, and their calculated life was: iron 770 and 1163 days; steel 619 and 1163 days. Of numerous samples of corroded pipe received from heating engineers ten had given out within four years of service, and of these six were steel and four were iron. To ascertain whether Pipe is made of Wrought Iron or Steel, cut off a short piece of the pipe and suspend it in a solution of 9 parts of water, 3 of sulphuric acid, and 1 of hydrochloric acid in a porcelain or glass dish in such a way that the end will not touch the bottom of the dish. After 2 to 3 hours' immersion remove the pipe and wash off the acid. If the pipe is steel the end will present a bright, solid, unbroken surface, while if made of iron it will show faint ridges or rings, like the year rings in a tree, showing the different layers of iron and streaks of cinder. In order that the scratches made by the cutting-off tool may not be mistaken for 444 IRON AND STEEL. the cinder marks, file the end of the pipe straight across or grind on an emery wheel until the marks of the cutting-off tool have disappeared before putting it in the acid. Relative Corrosion of Wrought Iron and Steel. (H. M. Howe, Proc. A. S. T. M., 1906.) — On one hand we have the very general opinion that steel corrodes very much faster than wrought iron, an opinion held so widely and so strongly that it cannot be ignored. On the other hand we have the results of direct experiments by a great many observers, in different countries and under widely differing conditions; and these results tend to show that there is no very great difference between the corrosion of steel and wrought iron. Under certain conditions steel seems to rust a little faster than wrought iron, and under others wrought iron seems to rust a little faster than steel. Taking the tests in unconfmed sea water as a whole wrought iron does constantly a little better than steel, and its advantage seems to be still greater in the case of boiling sea water. In the few tests in alkaline water wrought iron seems to have the advantage over steel, whereas in acidulated water steel seems to rust more slowly than wrought iron. Steel which in the first few months may rust faster than wrought iron may, on greatly prolonging the experiments, or pushing them to destruc- tion, actually rust more slowly, and vice versa. Carelessly made steel, containing blowholes, may rust faster than wrought iron, yet carefully made steel, free from blowholes, may rust more slowly. Any difference between the two may be due not to the inherent and intrinsic nature of the material, but to defects to which it is subject if carelessly made. Care in manufacture, and special steps to lessen the tendency to rust, might well make steel less corrodible than wrought iron, even if steel carelessly made should really prove more corrodible than wrought iron. For extensive discussions on this subject see Trans. A. I. M. E., 1905, and Proc. A. S. T. M., 1906. Corrosion of Fence Wire. (A. S. Cushman, Farmers' Bulletin, No. 239, U. S. Dept. of Agriculture, 1905.) — "A large number of letters were received from all over the country in response to official inquiry, and all pointed in the same direction. As far as human testimony is capable of establishing a fact, there need be not the slightest question that modern steel does not serve the purpose as well as the older metal manufactured twenty or more years ago." Electrolytic Theory, and Prevention of Corrosion. (A. S. Cush- man, Bulletin No. 30, U. S. Dept. of Agriculture, Office of Public Roads, 1907. The Corrosion of Iron.) — The various kinds of merchantable iron and steel differ, within wide limits, in their resistance, not only to the ordinary processes of oxidation known as rusting, but also in other corro- sive inliuences. Different specimens of one and the same kind of iron or steel will show great variability in resistance to corrosion under the con- ditions of use and service. The causes of this variability are numerous and complex, and the subject is not nearly so well understood at the present time as it should be. All investigators are agreed that iron can- not rust in air or oxygen unless water is present, and on the other hand it cannot rust in water unless oxygen is present. From the standpoint of the modern theory of solutions, all reactions which take place in the wet way are attended with certain readjustments of the electrical states of the reacting ions. The electrolytic theory of rusting assumes that before iron can oxidize in the wet way it must first pass into solution as a ferrous ion. Dr. Cushman then gives an account of his experiments which he con- siders demonstrate that iron goes into solution up to a certain maximum concentration in pure water, without the aid of oxygen, carbonic acid or other reacting substances. It is apparent that the rusting of iron is primarily due, not to attack by oxygen, but by hydrogen ions. Solutions of chromic acid and potassium bichromate inhibit the rusting of iron. If a rod or strip of bright iron or steel is immersed for a few hours in a 5 to 10 per cent solution of potassium bichromate, and is then removed and thoroughly washed, a certain change has been produced on the surface of the metal. The surface may be thoroughly washed and wiped with a clean cloth without disturbing this new surface condi- tion. No visible change has been effected, for the polished surfaces DURABILITY OF IRON, CORROSION, ETC. 445 examined under the microscope appear to be untouched. If, however, the polished strips are immersed in water it will be found that rusting is inhibited. An ordinary untreated polished specimen of steel will show rusting in a few minutes when immersed in the ordinary distilled water of the laboratory. Chromatid specimens will stand immersion for varying lengths of time before rust appears. In some cases it is a matter of hours, in others of days or even weeks before the inhibiting effect is over- come. It would follow from the electrolytic theory that in order to have the highest resistance to corrosion a metal should either be as free as possible from certain impurities, such as manganese, or should be so homogene- ous as not to retain localized positive and negative nodes for a long time without change. Under the first condition iron would seem to have the advantage over steel, but under the second much would depend upon care exercised in manufacture, whatever process was used. There are two lines of advance by which we may hope to meet the difficulties attendant upon rapid corrosion. One is by the manufacture of better metal, and the other is by the use of inhibitors and protective coverings. Although it is true that laboratory tests are frequently unsuccessful in imitating the conditions in service, it nevertheless appears that chromic acid and its salts should under certain circumstances come into use to inhibit extremelv rapid corrosion bv electrolysis. Chrome Paints. — G. B. Heckel (Jour. F. I., Eng. Dig., Sept., 1908) quotes a letter from Mr. Cushman as follows: "My observation that chromic acid and certain of its compounds act as inhibitives has led to many experiments by other workers along the same line. I have found that the chrome compounds on the market vary very much in their action. Some of them show up as strong inhibitors, while others go to the op- posite extreme and stimulate corrosion. Referring only to the labeled names of the pigments, I find among the good ones, in the order cited: Zinc chromate, American vermilion, chrome yellow orange, chrome yellow dd. Among the bad ones, also in the order given, I find: Chrome yellow medium, chrome green, chrome red. Much the worst of all is chrome yellow lemon. I presume that the difference is due to impurities that are present in the bad pigments." Mr. Heckel suggests the following formula for a protective paint: 40 lbs. American vermilion, 10 lbs. red lead, 5 lbs. Venetian red. Zinc oxide and lamp-black to produce the required tint or shade. Grind in 1 1/3 gal. of raw linseed oil — increasing the quantity as required for added zinc oxide or lamp-black — and 1/8 gal. crusher's drier. For use, thin with raw oil and very little turpentine or benzine. He states that the substitution of zinc chrome for the American ver- milion; of any high-grade finely ground iron oxide for the Venetian red; and of American vermilion for the red lead, would probably improve the protective value of the formula; that the addition of a very little kauri gum varnish, if zinc oxide' is used, might be found advantageous; and that the substitution of a certain proportion of China wood oil for some of the linseed oil might improve the wearing qualities of the paint. Dr. Cushman points out two dangers confronting us when we attempt to base an inhibitive formula on commercial products. The first is that all carbon pigments, excepting pure graphite, may contain sulphur com- pounds easily oxidizable to sulphuric acid when spread out as in a paint film. The second is the probability of variation in the composition of basic lead chromate or American vermilion. Because of these facts, it is necessary, before selecting any particular pigment for its inhibitive quality, to ascertain that it is free from acids or acid-forming impurities. As a result of his experiments he recommends the substitution of Prus- sian blue for the lamp-black in Mr. Heckel's formula, and lays down as a safe rule in the formulation of inhibitive paints, a careful avoidance of all potential stimulators of the hydrogen ions and consequently of any substance which might develop acid ; preference being given to chromate pigments which are to some extent soluble in water, and to other pig- ments which in undergoing change tend to develop an alkaline rather than an acid reaction. Calcium sulphate, for example, in any form (as a constituent of Venetian red, for example), he deems dangerous to use because of the possibility of its developing acid. Barium sulphate, on the other hand, he regards as practically safe, because of its well-known chemical stability. 446 IRON AND STEEL. Corrosion caused by Stray Electric Currents. (W. W. Churchill, Science, Sept. 28, 1906). — Surface condensers in electric lighting and other plants were abandoned on account of electrolytic corrosion. The voltage of the rails in the freight yard of the Long Island railroad at the peak of the load was 9 volts above the potential of the river, decreasing to 2 volts or less at light loads. This caused a destruction of water pipes and other things in the railroad yards. Experiments with various metal plates immersed in samples of East River water showed that it gave a more violent action than ordinary sea water. It was further observed that there was a local galvanic action going on, and that the amount of stray currents had something to do with the polarization of the surfaces, making the galvanic action exceedingly violent and destroying thin cop- per tubes at a very rapid rate. There was a violent local action between the zinc and the copper of the brass tubes which were in contact with the electrolyte, and this increased in the reaction as it progressed in stagnant conditions. By interposing a counter electromotive force against the galvanic couple which should exceed in pressure the voltage of the couple, the actions of the electrolytic corrosion ceased. When unconnected, or electrically separated, plates were placed in the electrolyte, if they were of composite construction and had sharp projections into the fluid, raised by cutting and prying up with a knife, they would have these projections promptly destroyed, and if an electric battery having a pressure exceed- ing that of the couple in the East River water was caused to act to pro- duce a counter current, and having a pressure exceeding that of the galvanic couple (0.42 volt), the capacity of this electrolyte to drive off atoms of the mechanically combined metals in the alloys used was over- come and corrosion was arrested. It, therefore, became desirable not only to carefully provide the bal- ancing quantity of current to equal the stray traction currents arising from the ground returns of railway and other service, but to add to this the necessary voltage through a cathode placed in the circulating water in such a way as to bring to bear electrolytic action which would pre- vent the galvanic action due to this current coming into contact with alloys of mechanically combined metals such as the brass tubes (60% copper, 40% zinc). In order to accomplish these two things, it was first necessary to so install the condensers as to prevent undue amounts of stray currents flowing through them, thus tending to reduce the amount of power required to prevent injurious action of these currents and otherwise to neutralize them. This was done by insulating the joints in the piping and from ground connections, and even lining the large water connec- tions with glass melted on to the surface. To furnish electromotive force, a 3-K.W. motor generator was pro- vided. By means of a system of wiring, with ammeters and voltmeters, and a connection to an outlying anode in the condensing supply intake at its harbor end, this generator was planned to provide current to neu- tralize the stray currents in the condenser structure to any extent that they had passed the insulated joints in the supports and connections, as well as through the columns of water in the pipe connections, and then to adjust the. additional voltage needed to counteract and prevent the galvanic action. All connections were made in a manner to insure a uniform voltage of the various parts of the condenser to prevent local action, each connection being so made and provided with such measuring instruments as to insure ready adjustment to effect this. The apparatus was designed in accordance with the above statements. Its operation has extended over fourteen months (to date, 1906), and with the excep- tion of about ten tubes which have become pitted, the results have been satisfactory. The efficiency of the apparatus amply justifies the ex- pense of its installation, while its operation is not expensive, and the plant described will be followed by other protecting plants of the same character. Electrolytic Corrosion due to Overstrain. (C. F. Burgess, El. Rev., Sept. 19, 1908.) — Mild steel bars overstrained in their middle portion were subjected to corrosion by suspension in dilute hydrochloric acid solutions, and others by making them the anode in neutral solutions of ammonium chloride and causing current to flow under low current den- sity. In all cases a marked difference was noted in the rate at which the strained portions corroded as compared with the unstrained. PRESERVATIVE COATINGS. 447 Differences of potential of from five to nine millivolts were noted between two electrodes, one of which constituted the strained portion and one the unstrained. The more rapid electrolytic corrosion of the strained portion appears to be due to the fact that the strained metal is electropositive to the unstrained, the current finding the easier path through the surface of the electropositive metal. That the strained metal is the more electro- positive is also shown by a liberation of hydrogen bubbles on the un- strained portion. PRESERVATIVE COATINGS. The following notes have been furnished to the author by Prof. A. H. Sabin. (Revised, 1908.) Cement. — Iron-work is often bedded in concrete; if free from cracks and voids it is an efficient protection. The metal should be cleaned and then washed with neat cement before embedding. Asphaltum. — This is applied either by dipping (as water-pipe) or by pouring it on (as bridge floors). The asphalt should be slightly elastic when cold, with a high melting-point, not softening much at 100° F., applied at 300° to 400°; the surface must be dry and should be hot; the coating should be of considerable thickness. Paint. — Composed of a vehicle or binder, usually linseed oil or some inferior substitute, or varnish (enamel paints); and a pigment, which is a more or less inert solid in the form of a powder, either mixed or ground together. Nearly all paint contains paint drier or japan, which is a lead or (and) manganese compound soluble in oil, and acts as a carrier of oxygen; as little should be used as possible. Boiled oil contains drier; no'additional drier is needed. None should be used with varnish paints, nor with " ready-mixed paints " in general. The principal pigments are white lead (carbonate or oxy-sulphate) and white zinc (oxide), red lead (peroxide), oxides of iron, hydrated and anhydrous, graphite, lampblack, bone black, chrome yellow, chrome green, ultramarine and Prussian blue, and various tinting colors. White lead has the greatest body or opacity of white pigments; three coats of it equal five of white zinc; zinc is more brilliant and permanent, but it is liable to peel, and it is customary to mix the two. These are the standard white paints for all uses, and the basis of all light-colored paints. Anhy- drous iron oxides are brown and purplish brown, hydrated oxides are yellowish red to reddish yellow, with more or less brown; most iron oxides are mixtures of both sorts, and often contain a little manganese and much clay. They are cheap, and are serviceable paints on wood and are often used on iron, but for the latter use are falling into disrepute. Graphite used for painting iron contains from 10 to 90% foreign matter, usually silicates. It is very opaque, hence has great covering power and may be applied in a very thin coat, which is to be avoided. The best graphite paints give very good results. There are many grades of lamp- black; the cheaper sorts contain oily matter and are especially hard to dry; all lampblack is slow to dry in oil. In a less degree this is true of all paints containing carbon, including graphite. Lampblack is used with advantage with red lead; it is also an ingredient of many "carbon" paints, the base of which is either bone black or artificial graphite. Red lead dries by uniting chemically with the oil to form a cement; it is heavy, and makes an expensive paint, and is often highly adulterated. Pure red lead has long had a high reputation as a paint for iron and steel, and is still used extensively, especially as a first coat; but of late years some of the new paints and varnish-like preparations have displaced it to a con- siderable extent even, on the most important work. Varnishes. — These are made by melting fossil resin, to which is then added from half its weight to three times its weight of refined linseed oil, and the compound is thinned with turpentine; they usually contain a little drier. They are chiefly used on wood, being more durable and more brilliant than oil, and are often used over paint to preserve it. Asphaltum is sometimes substituted in part or in whole for the fossil resin, and in this way are made black varnishes which have been used on iron and steel with good results. Asphaltum and substances like it have 448 IRON AND STEEL. also been simply dissolved in solvents, as benzine or carbon disulphide, and used for the same purpose. All these preservative coatings are supposed to form impervious films, keeping out air and moisture; but in fact all are somewhat porous. On this account it is necessary to have a film of appreciable thickness, best formed by successive coats, so that the pores of one will be closed by the next. The pigment is used to give an agreeable color, to help fill the pores of the oil film, to make the paint harder, so that it will resist abra- sion, and to make a thicker film. In varnishes these results are sought to be attained by the resin which is dissolved in the oil. There is no sort of agreement among practical men as to which coating is best for any par- ticular case; this is probably because so much depends on the preparation of the surface and the care with which the coating is applied, and also because the conditions of exposure vary so greatly. Methods of Application. — From the surface of the metal mud and dirt must be first removed, then any rusty spots must be cleaned thor- oughly; loose scale may be removed with wire brushes, but thick and closely adherent rust must be removed with steel scrapers, or with hammer and chisel if necessary. The sand-blast is used largely and increasingly to clean before painting, and is the best method known. Pickling is usually done with 10% sulphuric acid; the solution is made more active by heating. All traces of acid must be removed by washing, and the metal must be immediately dried and painted. Less than two coats of paint should never be used, and three or four are better. The first paint- ing of metal is the most important. Paint is always thin on angles and edges, also on bolt and rivet heads; after the first full coat apply a partial or striping coat, covering the angles and edges for at least an inch back from the edge, also all bolt and rivet heads. After this is dry apply the second full coat. At least a week should elapse between coats. Cast-iron water pipes are usually coated by dipping in a hot mixture of coal-tar and coal-tar pitch; riveted steel pipes by dipping in hot asphalt or by a japan enamel which is baked on at about 400° F. Ships' bottoms are coated with a varnish paint to prevent rusting, over which is a similar paint containing a poison, as mercury chloride, or a copper compound, or else for this second coat a greasy copper soap is applied hot; this prevents the accumulation of marine growths. Galvanized iron and tin surfaces should be thoroughly cleaned with benzine and scrubbed before painting. When new they are partly covered with grease and chemicals used in coating the plates, and these must be removed or the paint will not adhere. Quantity of Paint for a Given Surface. — One gallon of paint will cover 250 to 400 sq. ft. as a first coat, depending on the character of the surface, and from 350 to 500 sq. ft. as a second coat. Qualities of Paints. — The Railroad and Engineering Journal, vols, liv. and lv., 1890 and 1891, has a series of articles on paint as applied to wooden structures, its chemical nature, application, adulteration, etc., by Dr. C. B. Dudley, chemist, and F. N. Pease, assistant chemist, of the Penna. R. R. They give the results of a long series of experiments on paints as applied to railway purposes. Inoxydation Processes. (Contributed by Alfred Sang, Pittsburg, Pa., 1908.) — The black oxide of iron (Fe30 4 ) as a continuous coating affords excellent protection against corrosion. Lavoisier (1781) noted its artificial production and its stable qualities. Faraday (1858) observed the protective properties of the coating formed by the action of steam in superheating tubes. Berthier discovered its formation by the action of highly heated air. Bower-Barff Process. — Dr. Barff's method was to heat articles to be coated to about 1800° F. and inject steam heated to 1000° F. into the muffle. George and A. S. Bower used air instead of steam, then carbon monoxide (producer gas) to reduce the red oxide. In the combined process, the articles are heated to 1600° F. in a closed retort; super- heated steam is injected for 20 min., then producer gas for 15 to 25 min.; the treatment can be repeated to increase the depth of oxidation. Less heat is required for wrought than for cast iron or steel. By a later improvement, steam heated above the temperature of the articles was injected during the last 1 to 2 hours. Bv a further improvement known as the "Wells Process," the work is finished in one operation, the steam PRESERVATIVE COATINGS. 449 and producer-gas being injected together. Articles are slightly in- creased in size by the treatment. The surface is gray, changing to black when oiled; it will chip off if too thin; it will take paint or enamel and may be polished, but cannot be either bent or machined; the coating itself is incorrodible and resists sea- water, mine-water and acid fumes; the strength of the metal is slightly reduced. The process is exten- sively used for small hardware. (See F. S. Barff, Jour. I. & S. Inst., 1877, p. 356; A. S. Bower, Trans. A. I. M. E. 18S2, p. 329; B. H. Thwaite, Proc. Inst. C. E. 1883, p. 255; George W. Maynard, Trans. A. S. M. E. iv, 351.) Gesner Process. — Dr. George W. Gesner's process is in commercial operation since 1890. The coating retort is kept at 1200° F. for 20 minutes after charging, then steam, partially decomposed by passing through a red-hot pipe, is allowed to act at intervals during' 35 min.; finally, a small quantity of naphtha, or other hydrocarbon, is intro- duced and allowed to act for 15 min. The work is withdrawn when the heat has fallen to 800° F. The articles are neither increased in size nor distorted; the loss of strength and reduction of elongation are only slight. Large pieces can be treated. (See Jour. I. & S. Inst., 1890 (ii), p. 850; Iron Age, 1890, p. 544.) Hydraesfer Process. — An improvement of the Gesner process pat- ented by J. J. Bradley and in commercial operation. As its name implies, the coating is thought to be an alloy of hydrogen, copper and iron. The sulphides and phosphides are claimed to be burned out of the sur- face of the metal by the action of hydrogen at a high temperature, giving additional rust-proof qualities. The appearance of the finished work is that of genuine Bower Barffing. Russia and Planished Iron. — Russia iron is made by cementation and slight oxidation. W. Dewees Wood (U. S. Pat. No. 252,166 of 1882) treated planished sheets with hydrocarbon vapors or gas and superheated steam within an air-tight and heated chamber. Niter Process. — An old process improved by Col. A. R. Buffington in 1884. The articles are stirred about in a mixture of fused potassium nitrate (saltpeter) and manganese dioxide, then suspended in the vapors and finally dipped and washed in boiling water. Pure chemicals are essential. Used for small arms and pieces which cannot stand the high heat of other processes. {Trans. A. S. M. E., vol. vi, p. 628.) Electric Process. — A. de Meritens connected polished articles as anodes in a bath of warm distilled water and used a current as weak as would be conducted. A black film of oxide was formed; too strong a current produced rust. It being essential that hydrogen be occluded in the surface of the metal, it was found necessary, as a rule, to connect the articles as cathodes for a short time previous to inoxidation. (Bull. Soc. Intle. des Electr., 1886, p. 230.) Aluminum Coatings. — Aluminum can be deposited electrically, the main difficulties being the high voltage required and the readiness of the coating to redissolve. The metal-work of the tower of City Hall, Phila- delphia, was coated by the Tacony Iron & Metal Co., Tacony, Pa., with 14 oz. per sq. ft. of copper on which was deposited 21/2 oz. of an alloy of tin and aluminum. The Reeves Mfg. Co., Canal Dover, Ohio, makes aluminum-coated conductor pipes, etc., said to be as durable as copper and as rust-proof as aluminum. The Aluminum Co. of America makes " bi-metallic " tubing composed of aluminum and other metal tubes placed one inside the other and drawn down together to the required size. Galvanizing is a method of coating articles, usually of iron or steel, with zinc. Galvanized iron resists ordinary corroding agencies, the zinc becoming covered with a film of zinc carbonate, which protects the metal from further chemical action. The coating is, however, quickly destroyed by mine-water, tunnel gases, sea water and conditions that commonly exist in tropical countries. If the work is badly done and the coating does not adhere properly, and if any acid from the pickle or any chloride from the flux remains on the iron, corrosion takes place under the zinc coating. (See M. P. Wood: Trans. A. S. M. E. xvi. 350. Alfred Sans: Trans. Am. Foundn/mcn's Assoc, 1907. Iron Age, May 23d and 30th, 1907, and Proc. Eng. Soc. of W. Penna., Nov., 1907.) The Penna. R. R. Specifications for galvanized sheets for car roofs 450 IRON AND STEEL. (1907) prescribe that the black sheets before galvanizing should weigh 16 oz. per sq. ft., the galvanized sheet 18 oz. Sheets will not be accepted if a chemical determination shows less than 1.5 oz. of zinc per sq. ft. Hot Galvanizing. — The articles to be galvanized are first cleaned by pickling and then dipped in a solution of hydrochloric acid and immersed in a bath of molten zinc at a temperature of from 800 to 900° F.; when tney have reached the temperature of the bath, they are withdrawn and the coating is set in water; sal-ammoniac is used on the pot as a flux, either alone or as an emulsion with glycerine or some other fatty medium. Wire, bands and similar articles are drawn continuously through the bath, and may be passed through asbestos wipers to remove the surplus metal; in this case it is advisable to use a very soft spelter free from iron. If wire is treated slowly and passed through charcoal dust instead of wipers the product is known as "double-galvanized. " Tin can be added to the bath to help bring out the spangles, but it gives a less durable coating. Aluminum is added as a Zn-Al alloy, with about 20% Al, to give fluidity. Sheets are galvanized continuously, and except in the case of so-called "flux sheets," are put through rolls as they emerge from the bath, to squeeze off the excess of zinc and improve the adherence. Test for Galvanized Wire.— Sir W. Preece devised the following standard test for the British Post Office: dip for one minute in a saturated neutral solution of sulphate of copper, wash and wipe; to pass, the material must stand 3 dips. The American standard test is as follows: prepare a neutral solution of sulphate of copper of sp. gr. 1.185, dip for one minute, wash and wipe dry; the wire must stand 4 dips without a permanent coating of copper show- ing on any part of the wire. Galvanizing by Cementation; Sherardizing. — The alloying of metals at temperatures below their melting points has been known since 1820 or earlier. Berry (1838) invented a process of depositing zinc, in which the objects to be coated were placed in a closed retort and covered with a mixture of charcoal and powder of zinc; the retort was heated to cherry- red for a longer or shorter period, according to the bulk of the article and to the desired thickness of the coating. Dumas gave iron articles a slight coating of copper by dipping them in a solution of sulphate of copper and then heated them in a closed retort with oxide of zinc and charcoal dust. Sheet steel cowbells are coated with brass by placing them in a mixture of finely divided brass and charcoal dust and heating them to redness in an air-tight crucible. S. Cowper-Coles's process, known as Sherardizing, patented in 1902, consists in packing the objects which are to be coated in zinc dust or pulverized zinc to which zinc oxide with a small percentage of charcoal dust is added, and heating in a closed retort to a temperature below the melting point of zinc. A large proportion of sand can be used to reduce the amount of zinc dust carried in the retort, to prevent caking and give a brighter finish; motion of the retort is in most cases necessary to obtain an even coating. The operation lasts from 30 minutes to several hours, depending on the size of the drum. Tempered steel is not affected by the process, but surfaces are hardened, there being a zinc-iron alloy formed to a depth varying with the time of treatment. This process is suitable for small work, giving a superior quality of zinc coating. (See Cowper-Coles, " Preservation and Ornamentation of Iron and Steel Sur- faces," Trans. Soc. Engrs. 1905, p. 183; "Sherardizing," Iron Age, 1904, p. 12. Alfred Sang, "Theory and Practice of Sherardizing," El. Chem. and Metall. Ind., May, 1907.) Lead Coatings. — ■ Lead is a good protection for iron and steel pro- vided it is perfectly gas-tight. Electrically deposited lead does not bond well and the coating is porous. Sheets having a light coating of lead, produced by dipping in the molten metal, are known as terne plates; they have no lasting qualities. Lead-lined wrought pipe, fittings and valves are made for conveying acids and other corroding liquids. STEEL. 451 • STEEL. The Manufacture of Steel. (See Classification of Iron and Steel, p. 413.) Cast steel is a malleable alloy of iron, cast from a fluid mass. It is distinguished from cast iron, which is not malleable, by being much lower in carbon, and from wrought iron, which is welded from a pasty mass, by being free from intermingled slag. Blister steel is a highly carbonized wrought iron, made by the "cementation" process, which consists in keeping wrought-iron bars at a red heat for some days in contact with charcoal. Not over 2% of C is usually absorbed. The surface of the iron is covered with small blisters, supposedly due to the action of carbon on slag. Other wrought steels were formerly made by direct processes from iron ore, and by the puddling process from wrought iron, but these steels are now replaced by cast steels. Blister steel is, however, still used as a raw material in the manufacture of crucible steel. Case-hardening is a process of surface cementation. Crucible Steel is commonly made in pots or crucibles holding about 80 pounds of metal. The raw material may be steel scrap; blister steel bars; wrought iron with charcoal; cast iron with wrought iron or with iron ore; or any mixture that will produce a metal having the desired chemical constitution. Manganese in some form is usually added to prevent oxidation of the iron. Some silicon is usually absorbed from the crucible, and carbon also if the crucible is made of graphite and clay. The crucible being covered, the steel is not affected by the oxygen or sulphur in the flame. The quality of crucible steel depends on the free- dom from objectionable elements, such as phosphorus, in the mixture, on the complete removal of oxide, slag and blowholes by "dead-melting" or "killing" before pouring, and on the kind and quantity of different elements which are added in the mixture, or after melting, to give par- ticular qualities to the steel, such as carbon, manganese, chromium, tungsten and vanadium. Bessemer Steel is made by blowing air through a bath of melted pig iron. The oxygen of the air first burns away the silicon, then the carbon, and before the carbon is entirely burned away, begins to burn the iron. Spiegeleisen or ferro-manganese is then added to deoxidize the metal and to give it the amount of carbon desired in the finished steel. In the ordinary or "acid" Bessemer process the lining of the converter is a silicious material, which has no effect on phosphorus, and all the phos- phorus in the pig iron remains in the steel. In the "basic" or Thomas and Gilchrist process the lining is of magnesian limestone, and limestone additions are made to the bath, so as to keep the slag basic, and the phos- phorus enters the slag. By this process ores that were formerly unsuited to the manufacture of steel have been made available. Open-hearth Steel. — Any mixture that may be used for making steel in a crucible may also be melted on the open hearth of a Siemens regenerative furnace, and may be desiliconized and decarbonized by the action of the flame and by additions of iron ore, deoxidized by the addi- tion of spiegeleisen or ferro-manganese, and recarbonized by the same additions or by pig iron. In the most common form of the process pig iron and scrap steel are melted together on the hearth, and after the manganese has been added to the bath it is tapped into the ladle. In the Talbot process a large bath of melted material is kept in the furnace, melted pig iron, taken from a blast furnace, is added to it, and iron ore is added which contributes its iron to the melted metal while its oxygen decarbonizes the pig iron. When the decarbonization has proceeded far enough, ferro-manganese is added to destroy iron oxide, and a portion of the metal is tapped out, leaving the remainder to receive another charge of pig iron, and thus the process is continued indefinitely. In the Duplex Process melted cast iron is desiliconized in a Bessemer con- verter, and then run into an open hearth, where the steel-making opera- tion is finished. The open-hearth process, like the Bessemer, may be either acid or basic, according to the character of the lining. The basic process is a dephosphorizing one, and is the one most generally available, as it can use pig irons that are either low or high in phosphorus. 452 STEEL. Relation between the Chemical Composition and Physical Character of Steel. W. R. Webster {Trans. A.I. M. E., vols, xxi and xxii, 1893-4) gives re- sults of several hundred analyses and tensile tests of basic Bessemer steel plates, and from a study of them draws conclusions as to the relation of chemical composition to strength, the chief of which are condensed as follows: The indications are that a pure iron, without carbon, phosphorus, man- ganese, silicon, or sulphur, if it could be obtained, would have a tensile strength of 34,750 lbs. per sq. in., if tested in a 3/ 8 -in. plate. With this as a base, a table is constructed by adding the following hardening effects, as shown by increase of tensile strength, for the several elements named. Carbon, a constant effect of 800 lbs. for each 0.01%. Sulphur, " " 500 " " " 0.01%, Phosphorus, the effect is higher in high-carbon than in low-carbon steels. With carbon hun- dredths % 9 10 Each 0.01% Phas an effect of lbs .. 900 1000 1100 Manganese, the effect decreases ai .00 .15 .20 .25 12 13 14 15 16 17 Mn bein cent . . per to to to 1200 1300 1400 1500 1500 1500 the per cent of manganese increases. .30 .35 .40 .45 .50 .55 to to to to to to .65 . .15 .20 .25 .30 .35 .40 .45 .50 .55 Strength incr. for 0.01%... 240 240 220 200 180 160 140 120 100 100 lbs. Total increase fromO Mn... 3600 4800 5900 6900 7800 8600 9300 9900 10,400 11,400 Silicon is so low in this steel that its hardening effect has not been con- sidered. With the above additions for carbon and phosphorus the following table has been constructed (abridged from the original by Mr. Webster). To the figures given the additions for sulphur and manganese should be made as above. Estimated Ultimate Strengths of Basic Bessemer-steel Plates. For Carbon, 0.06 to 0.24; Phosphorus, .00 to .10; Manganese and Sulphur, .00 in all cases. Carbon. 0.06 .08 .10 .12 .14 .16 .18 .20 .22 .24 Phos. .005 39,950 41,550 43,250 44,953 46,650 48,300 49,900 51,500 53,100 54,700 " .01 40,350 41,950 43,750 5,550 47,350 49,050 50,650 52,250 53,850 55,450 " .02 41,150 42,750 44,750 46,750 48,750 50,550 52,150 53,750 55,350 56,950 " .03 41,950 43,550 45,750 47,950 50,150 52,050 53,650 55,250 56,850 58,450 " .04 42,750 41,350 46,750 49,150 51,550 53,550 55,150 56,750 58,350 59,950 " .05 43,550 45,150 47,750 50,350 52,950 55,050 56,650 58,250 59,850 61,450 " .06 44,350 45,950 48,750 51,550 54,350 56,550 58,159 59,750 61,350 62,950 " .07 45,150 46,750 49,750 52,750 55,750 58,050 59,650 61,250 62,850 64,450 " .08 45,950 47,550 50,750 53,950 57,150 59,550 61,150 62,750 64,350 65,950 " .09 46,750 48,350 51,750 55,150 58,550 61,050 62,650 64,250 65,850 67,450 " .10 47,550 49,150 52,750 56,359 59,950 62,550 64,150 65,750 57,350 68,950 0.001 P.= 80 lbs. 80 lbs. 100 1b. 1201b. 1401b. 1501b. 150 lb. 1501b. 1501b. 1501b. In all rolled steel the quality depends on the size of the bloom or ingot from which it is rolled, the work put on it, and the temperature at which it is finished, as well as the chemical composition. The above table is based on tests of plates 3/ 8 inch thick and under 70 inches wide; for other plates Mr. Webster gives the following corrections for thickness and width. They are made necessary only by the effect of thickness and width on the finishing temperature in ordinary practice. Steel is frequently spoiled by being finished at too high a temperature. STEEL. 453 Thickness, in 3/ 4 * -2000 -1000 U/16 -17I>0 - 750 5/8 9 /l6 -1500-1250 - 500 - 25C 1/2 -1UO0 7/16 -500 ±500 3/8 + 1000 5/16 + 3000 + 5000 * And over. (1) Plates up to 70 in. wide. (2) Over 70 in. wide. Comparing the actual result of tests of 408 plates with the calculated results, Mr. Webster found the variation to range as below. Within lbs. 1000 2000 3000 4000 5000 Per cent. . .28 4 55.1 74.7 89.9 94.9 The last figure would indicate that if specifications were drawn calling for steel plates not to vary more than 5000 lbs. T. S. from a specified figure (equal to a total range of 10,000 lbs.), there would be a probability of the rejection of 5% of the blooms rolled, even if the whole lot was made from steel of identical chemical analysis. Campbell's Formulae. (H. H. Campbell, The Manufacture and Prop- erties of Iron and Steel, p. 387.) — Acid steel, 40,000 Basic steel, 41,500 1000 C 770 C ■ 1000 P + xMn = Ultimate strength. 1000 P + yMn = Ultimate strength. The values of xMn and yMn are given by Mr. Campbell in a table, but they may be found from the formulse xMn = 8 CMn - 320 C and yMn = 90 Mn + 4 CMn - 2700 - 120 C, or, combining the formulse we have: Ult. strength, acid steel, 40,000 basic " 38,800 - 680 C - 650 C • 1000 P +8 CMn. 1000 P + 90 Mn+4CMn In these formulse the unit of each chemical element is 0.01%. Examples. Required the tensile strength of two steels containing respectively C, 0.10, P, 0.10, Mn, 0.30, and C, 0.20, P, 0.10, Mn, 0.65. Answers, by Webster, 59,650 and 77,150; by Campbell, 57,700 and 72,850. Low Tensile Strength of Very Pure Steel. — Swedish nail-rod open-hearth steel, tested by the author in 1881, showed a tensile strength of only 42,591 lbs. per sq. in. A piece of American nail-rod steel showed 45,021 lbs. per sq. in. Both steels contained about 0.10 C and 0.015 P, and were very low in S, Mn, and Si. The pieces tested were bars about 2 x 3/ 8 in. section. R. A. Hadfield (Jour. Iron and Steel Inst., 1894) gives the strength of very pure Swedish iron, remelted and tested as cast, 45,024 lbs. per sq. in.; remelted and forged, 47,040 lbs. The analvsis of the cast bar was: C, 0.08; Si, 0.04; S, 0.02; P, 0.02; Mn, 0.01; Fe, 99.82. Effect of Oxygen upon Strength of Steel. — A. Lantz, of the Peine works, Germany, in a letter to Mr. Webster, says that oxygen plays an important role — such that, given a like content of C, P, and Mn, a blow with greater oxygen content gives a greater hardness and less ductility than a blow with less oxygen content. The method used for determin- ing oxygen is that of Prof. Ledebur, given in Stahl und Eisen, May, 1892, p. 193. The variation in O may make a difference in strength of nearly 1/2 ton per sq. in. (Jour. I. and^S. I., 1894.) Electric Conductivity of Steel. — Louis Campredon reports in Le Genie Civil [prior to 1895] the results of experiments on the electric resist- ance of steel wires of different composition, ranging from 0.09 to 0.14 C; 0.21 to 0.54 Mn; Si,.S, and P low. The figures show that the purer and softer the steel the better is its electric conductivity, and, furthermore, that manganese is the element which most influences' the conductivity. The results may be expressed by the formula R = 5.2 + 6.2*S ± 0.3; in which R = relative resistance, copper being taken as 1, and S = the sum of the percentages of C, P, S, Si, and Mn. The conclusions are confirmed by J. A. Capp, in 1903, Trans. A. I. M. E., vol. xxxiv, who made forty-five experiments on steel of a wide range of composition. His results may be expressed by the formula R = 5.5 + 43 ± 1. High manganese increases the resistance at an increasing rate. Mr. Capp proposes the following specification for steel to make a satisfactory third rail, having a resistance eight times that of copper: C, 0.15; Mn, 0.30; P, 0.06; S, 0.06; Si, 0.05; none of these figures to be exceeded. 454 STEEL. Range of Variation in Strength of Bessemer and Open-Hearth Steels. The Carnegie Steel Co. in 1888 published a list of 1057 tests of Bessemer and open-hearth steel, from which the following figures are selected: Kind of Steel. H 'o 6 Elastic Limit. Ultimate Strength. Elongation per cent in 8 Inches. High't. Lowest. High't. Lowest. High't. Lowest. (a) Bess, structural. (6) " (c) Bess, angles (d) 0. H. fire-box... 100 170 72 25 20 46,570 47,690 41,890 39,230 39,970 32,630 71,300 73,540 63,450 62,790 69,940 61,450 65,200 56,130 50,350 63,970 33.00 30.25 34.30 36.00 30.00 23.75 23.15 26.25 25.62 (e) 0. H. bridge 22.75 Requirements of Specifications. (a) E. L., 35,000; T. S., 62,000 to 70,000; elong., 22% in 8 in. (b) E. L., 40,000; T. 8., 67,000 to 75,000. (c) E. L., 30,000; T. S., 56,000 to 64,000; elong., 20% in 8 in. (d) T. S., 50,000 to 62,000; elong., 26% in 4 in. (e) T. S., 64,000 to 70,000; elong., 20% in 8 in. Bending Tests of Steel. (Pencoyd Iron Works.) — Steel below 0.10 C should be capable of doubling flat without fracture, after being chilled from a red heat in cold water. Steel of 0.15 C will occasionally submit to the same treatment, but will usually bend around a curve whose radius is equal to the thickness of the specimen; about 90% of specimens stand the latter bending test without fracture. As the steel becomes harder its ability to endure this bending test becomes more exceptional, and when the carbon becomes 0.20 little over 25% of specimens will stand the last- described bending test. Steel having about 0.40% C will usually harden sufficiently to cut soft iron and maintain an edge. EFFECT OF HEAT TREATMENT AND OF WORK ON STEEL. Low Strength Due to Insufficient Work. (A. E. Hunt, Trans. A. I. M. E., 1886.) — Soft steel ingots, made in the ordinary way for boiler plates, have only from 10,000 to 20,000 lbs. tensile strength per sq. in., an elongation of only about 10% in 8 in., and a reduction of area of less than 20%. Such ingots, properly heated and rolled down from 10 in. to 1/2 in. thickness, will give from 55,000 to 65,000 lbs. tensile strength, an elongation in 8 in. of from 23% to 33%, and a reduction of area of from 55% to 70%. Any work stopping short of the above reduction in thick- ness ordinarily yields intermediate results in tensile tests. Effect of Finishing Temperature in Rolling. — The strength and ductility of steel depend to a high degree upon fineness of grain, and this may be obtained by having the temperature of the steel rather low, say at a dull red heat, 1300° to 1400° F., during the finishing stage of rolling. In the manufacture of steel rails a great improvement in quality has been obtained by finishing at a low temperature. An indication of the finishing temperature is the amount of shrinkage by cooling after leaving the rolls. The Phila. & Reading Railway Co.'s specification for rails (1902) says, "The temperature of the ingot or bloom shall be such that with rapid rolling and without holding before or in the finishing passes or subsequently, and without artificial cooling after leaving the last pass, the distance between the hot saws shall not exceed 30 ft. 6 in. for a 30-ft. rail." Fining the Grain by Annealing. — Steel which is coarse-grained on account of leaving the rolls at too high a temperature may be made fine-grained and have its ductility greatly increased without lowering its tensile strength by reheating to a cherry-red and cooling at once in air. (See paper on "Steel Rails," by Robert Job, Trans. A. I. M. E., 1902.) EFFECT OF HEAT TREATMENT ON STEEL. 455 Effect of Cold Rolling. — Cold rolling of iron and steel increases the elastic limit and the ultimate strength, and decreases the ductility. Major Wade's experiments on bars rolled and polished cold by Lauth's process showed an average increase of load required to give a slight per- manent set as follows: Transverse, 162%; torsion, 130%; compression, 161% on short columns 1 1/2 hi* long, and 64% on columns 8 in. long; tension, 95%. The hardness, as measured by the weight required to produce equal indentations, was increased 50%; and it was found that the hardness was as great in the center of the bars as elsewhere. Sir W. Fairbairn's experiments showed an increase in ultimate tensile strength of 50%, and a reduct on in the elongation in 10 in. from 2 in. or 20% to 0.79 in. or 7.9%. Hardening of Soft Steel. — A. E. Hunt (Trans. A. I. M. E., 1883, vol. xii) says that soft steel, no matter how low in carbon, will harden to a cer- tain extent upon being heated red-hot and plunged into water, and that it hardens more when plunged into brine and less when quenched in oil. A heat of open-hearth steel of 0.15% C and 0.29% Mn gave the follow- ing results upon test-pieces from the same 1/4 in. thick plate. Unhardened T. S. 55,000 El. in 8 in. 27% Red. of Area 62% Hardened in water " 74,000 " 25% " 50% Hardened in brine " 84,000 " 22% " 43%) Hardened in oil " 67,000 " 26% " 49% The greatly increased tenacity after hardening indicates that there must be a considerable molecular change in the steel thus hardened, and that if such a hardening should be created locally in a steel plate, there must be very dangerous internal strains caused thereby. Comparative Tests of Full-sized Eye-bars and Small Samples. (G. G. S. Morison, A. S. C. E., 1893.) — 17 full-sized eye-bars, of the steel used in the Memphis bridge, sections 10 in. wide X 1 to 23/ig in. thick, and sample bars from the same melts. Average results: Eye-bars: E. L., 32,350; T. S., 63,330; El. in full length, 13.7%; Red. of area, 36.3 %. Small bars: E. L., 40,650; T. S„ 71,640; El. in 8 ins., 26.2%; Red. of area, 46.7%. Effect of Annealing on Rolled Bars. (Campbell, Mfr. of Iron and Steel, p. 275.) — Ultimate Elastic Elong. in Red. Area, Elaa. Strength. Limit. 8 in., %. %• Ratio. Natural. An- Nat- An- Nat- An- Nat- An- Nat- An- nealed. ural. nealed. ural. nealed. ural. nealed. ural. nealed. •-§(58,568 54,098 40,300 31,823 29.7 28.8 60.8 62.7 68.8 58.8 .£ cj62,187 58,364 42,606 35,120 28.0 28.6 62.2 63.5 68.5 60.2 *g 170,530 65,500 49,000 37,685 26.9 23.4 61.1 55.3 69.5 57.5 w ^ 176,616 69,402 51,108 40,505 24.5 23.0 53.7 56.5 66.7 58.4 w[ 58, 130 51,418 40,400 30,393 30.1 31.1 61.8 60.5 69.5 59.1 4» ta J 62,089 55,021 42,441 31,576 30.1 30.4 60.9 60.0 68.4 57.4 "5=169,420 00*moiriO>0>in inrAMNMnooooo — en cs oo o \o u 3 rn C>1 ■* m in O 00 "*■ ■* O C-l in t~% in — OO •'T O^ m '0»0*'*tOOP 0m\OvOvO'C>o>ot , tN so vo in — \© vo ■•© T >•© -mifivommu momooooooomo nj-rmmmToomcNioomvO OOOmOmOOO mOOOOOu OinifM»vOooir-N OvO*»Ntu m CN CM cn rs tN cn cn _ _ _ , oooooooooooo o^t'o'o"©"— "tCu-T— oo'o'tN 88g§||8 vo oo '— T" o** r-s o O — — t (A O N IN m * m «■ ooooooooo ooooooo ^•^MONt^mOO OOOOOOO — »— o^ oo in •— • cn — o Of^^oo^cA^fi — n — cfiiso^o^mo — in — o^ cn en "^ O N vO ^O vO O N O^ OO OO^"Nm00cA oo § «s 1 O 1 - \0 in QO O in — tN o O oo oo in -"Tin o oo "£ oooooooooooo F5 iflinOONrNNNf m ONONISN'* 1 1 in lAts N is N m is mMAisNtNtn O © O © © O © © © P5 O © © © O © © n — ■«■ oo oo vo vo m vo co a^ rs — > O T r~> r-s o o o ■* o o vO pun rN w ^f fMS in f^ O "*?" rn CN m "*T rn OOO— OOOOO — OOOOOO 03 g "5 ^o^^^h ddddddrH .9° >•£>£;>££ b> M "^ U LZ2 O O (rf t-r+3 03 S-i •— • -* £_< Q, t-t t-4"-* E-i £-t C L n 03 oj-i o3 — •5^t>>£>£ a fc< &-.A i ^ i — N m ■>r in * r> oo o> o - n 1*in*N00O>O- ^m-*m>ONoo a g 03 o3 of 1 OQ © ° 0) - So 43 few •!• 2 ?nt< o 3^X Si* ^■5x s llTs *1>£; o,-gft p^ c © aS ong. of: E ; T, 2 in. duct tigue- pered xs^a d m-2 cn£3n j rt CJO 8 - 1 J£r8 © o3 r mi ■■5 3 o S © w. c$S h 1 2 K § a n-^ © W.3 2- ft « S © -d • Si- •** 478 STEEL. Comparative Effects of Cr and Va. Inst. M. E., 1904. Sankey and J. Kent Smith, Proc. Cr. Va. T.S.* E.L.* El. in 2 in. Red. A. Cr. Va. T.S.* E.L.* El. in 2 in. Red. A. 0.5 34.0 22.9 33% 60.6% 1.0 0.15 48.6 36.2 24. 56.6 1.0 38.2 25.0 30 57.3 1.0 0.15 +52.6 34.4 25.0 55.5 ... 0.1 34.8 28.5 31 60.0 1.0 0.25 60.4 49.4 18.5 46.3 ... 0.15 36.5 30.4 26 59.0 C-Mn | 27.0 16.0 35. 60.0 ... 0.25 39.3 34.1 24 59.0 C-Mn +32.2 17.7 34. 52.6 * Tons, of 2240 lbs., per sq. in. + Open-hearth steels; all the others are crucible. The last two steels in the table are ordinary carbon steels. Effect of Heat Treatment on Cr-Va Steel. (H. R. Sankey and J. Kent Smith, Proc. Inst. M. E., 1904, p. 1235.) — Various kinds of heat treatment were given to several Cr-Va steels, the results of which are recorded at length. The following is selected as a sample of the results obtained. Steel with C, 0.297; Si, 0.086; Mn, 0.29; Cr, 1.02; Va, 0.17, gave: As rolled Annealed l/ 2 hr. at 800° C Soaked 12 hours at 800° C Water quenched at 800° C Oil quenched at 800° C Oil quenched at 800°, reheated to 350° Water quenched at 1200° C Oil quenched at 1200° C Tens. Yield El. in Red. Im- Str. Point. 2 in. Area. pact. 121,200 82,650 24.0% 44.9% 3.1 87,360 47,260 34.5 53.1 15.6 86,020 68,100 33.7 51.5 11.2 167,100 135,070 7.5 16.6 1.2 122,080 82,880 22.0 35.2 2.4 132,830 111,550 23.0 50.8 9.0 209,440 191,520 1.2 1.5 * 140,220 118,500 8.5 21.5 3.0 1906 2237 174 296 * Too hard to machine. The impact tests were made on a machine described in Eng'g, Sept. 25, 1903, p. 431. The test-piece was 3/ 4 in. broad, notched so that 0.137 in. in depth remained to be broken through. The figures represent ft.-lbs. of energy absorbed. The piece was broken in one blow. The alternations- of-stress tests were made on Prof. Arnold's machine, described in The Engineer, Sept. 2, 1904, p. 227. The pieces were 3/ 8 in. square, one end was gripped in the machine and the free end, 4 in. long, was bent forwards, and backwards about 710 times a minute, the motion of the free end being 3/4 in. on each side of the center line. Tests by torsion of the same steel were made. The test-piece was 6 in. long, 3/ 4 in. diam. The results were: Shearing Stress. Twist Angle. Elastic. Ulti- mate. No. of Twists. 45,700 38,528 99,900 90,272 1410° 1628° 3.92 Annealed l/ 2 hr. at 800° C. 4.52 "alloy" steels. 479 Heat-treatment of Alloy Steels. (E. F. Lake, Am. Mach., Aug. 1, 1907.) — In working the high-grade alloy steels it is very important that they be properly heat treated, as poor workmanship in this regard will produce working parts that are no better than ordinary steel, although the stock used be the highest grade procurable. By improperly heat- treating them it is possible to make these high-grade steels more brittle than ordinary carbon steels. The theory of heat treatment rests upon the influence of the rate of cooling on certain molecular changes in structure occurring at different temperatures. These changes are of two classes, critical and progres- sive; the former occur periodically between certain narrow temperature limits, while the latter proceed gradually with the rise in temperature, each, change producing alterations in the physical characteristics. By controlling the rate of cooling, these changes can be given a permanent set, and the characteristics can thus be made different from those in the metal in its normal state. The results obtained are influenced by certain factors: 1. The original chemical and physical properties of the metal; 2. The composition of the gases and other substances which come in contact with the metal in heating and cooling. 3. The time in which the temperature is raised between certain degrees. 4. The highest temperature attained. 5. The length of time the metal is maintained at the highest temperature. 6. The time consumed in allowing the temperature to fall to atmos- pheric. The highest temperature that it is safe to submit a steel to for heat- treating is governed by the chemical composition of the steel. Thus pure carbon steel should be raised to about 1300° F., while some of the high-grade alloy steels may safely be raised to 1750°. The alloy steels must be handled very carefully in the processes of annealing, hardening, and tempering; for this reason special apparatus has been installed to aid in performing these operations with definite results. The baths for quenching are composed of a large variety of materials. Some of the more commonly used are as follows, being arranged accord- ing to their intensity on 0.85% carbon steel: Mercury; water with sulphuric acid added; nitrate of potassium; sal ammoniac; common salt; carbonate of lime; carbonate of magnesia; pure water; water containing soap, sugar, dextrine or alcohol; sweet milk; various oils; beef suet; tallow; wax. "With many of these alloy steels a dual quenching gives the best results, that is, the metal is quenched to a certain temperature in one bath and then immersed in the second one until completely cooled, or it may be cooled in the air after being quenched in the first bath. For this a lead bath, heated to the proper temperature, is sometimes used for the first quenching. With the exception of the oils and some of the greases, the quenching effect increases as the temperature of the bath lowers. Sperm and lin- seed oils, however, at all temperatures between 32° and 250°, act about the same as distilled water at 160°. The more common materials used for annealing are powdered char- coal, charred bone, charred leather, fire clay, magnesia or refractory earth. The piece to be annealed is usually packed in a cast-iron box in some of these materials or combinations of them, the whole heated to the proper temperature and then set aside, with the cover left on, to cool gradually to the atmospheric temperature. For certain grades of steel these materials give good results; but for all kinds of steels and for all grades of annealing, the slow-cooling furnace no doubt gives the best satisfaction, as the temperature can be easily raised to the right point, kept there as long as necessary, and then regulated to cool down as slowly as is desired. The gas furnace is the easiest to handle and regulate. A high-grade alloy steel should be annealed after every process in man- ufacturing which tends to throw it out of its equilibrium, such as forging, rolling and rough machining, so as to return it to its natural state of repose. It should also be annealed before quenching, case-hardening or carbonizing. The wide range of strength given to some of the alloy steels by heat 480 treatment is shown by the table below. The composition of the alloy was: Ni, 2.43; Cr, 0.42; Si, 0.26; C, 0.23; Mn, 0.43; P, 0.025; S, 0.022. 1* |l ft? OHM ao a— H 03 Tensile Strength . E. L 227,000 208,000 4 219,000 203,500 6 195,500 150,000 8 172,000 148,500 11 156,500 125,000 13 141,000 102,000 15 109,500 70,500 Elong.,% in 2 in. 22 VARIOUS SPECIFICATIONS FOR STEEL. Structural Steel. — There has been a change during the ten years from 1880 to 1890, in the opinions of engineers, as to the requirements in speci- fications for structural steel, in the direction of a preference for metal of low tensile strength and great ductility. The following specifications for tension members at different dates are given by A. E. Hunt and G. H. Clapp, Trans. A. I. M. E., xix, 926: 1879. 1881. 1882. 1885. 1887. 1888. Elastic limit,. . . 50,000 40 @ 45,000 40,000 40,000 40,000 38,000 Tensile strength 80,000 70 @ 80,000 70,000 70,000 67@75,000 63 @ 70,000 Elongation in 8 in. 12% 18% 18% 18% 20% 22% Reduction of area 20% 30% 45% 42% 42% 45% F. H. Lewis (IronAae, Nov. 3, 1892) says: Regarding steel to be used under the same conditions as wrought iron, that is, to be punched without reaming, there seems to be a decided opinion (and a growing one) among engineers, that it is not safe to use steel in this way, when the ultimate tensile strength is above 65,000 lbs. The reason for this is not so much because there is any marked change in the material of this grade, but because all steel,. especially Bessemer steel, has a tendency to segrt gations of carbon and phosphorus, producing places in the metal which are harder than they normally should be. As long as the percentages of carbon and Ehosphorus are kept low, the effect of these segregations is inconsiderable; ut when these percentages are increased, the existence of these hard spots in the metal becomes more marked, and it is therefore less adapted to the treatment to which wrought iron is subjected. There is a wide consensus of opinion that at an ultimate of 64,000 to 65,000 lbs. the percentages of carbon and phosphorus reach a point where the steel has a tendency to crack when subjected to rough treatment. A grade of steel, therefore, running in ultimate strength from 54,000 to 62,000 lbs., or in some cases to 64,000 lbs., is now generally considered a proper material for this class of work. A. E. Hunt, Trans. A.I.M.E., 1892, says: Why should the tests for steel be so much more rigid than for iron destined for the same purpose? Some of the reasons are as follows: Experience shows that the acceptable quali- ties of one melt of steel offer no absolute guarantee that the next melt to It, even though made of the same stock, will be equally satisfactory. It is now almost universally recognized that soft steel, if properly made and of good quality, is for many purposes a safe and satisfactory substitute for wrought iron, being capable of standing the same shop-treatment as wrought iron. But the conviction is equally general, that poor steel, or an unsuitable grade of steel, is a very dangerous substitute for wrought iron even under the same unit strains. For this reason it is advisable to make more rigid requirements in select- ing material which may range between the brittleness of glass and a duc- tility greater than that of wrought iron. Specifications for Structural Steel for Bridges. (Proc. A. S. T. M., 1905.) — Steel shall be made by the open-hearth process. The chemi- cal and physical properties shall conform to the following limits: VABIOUS SPECIFICATIONS FOR STEEL. 481 Elements Considered. Phosphorus, f Basic . . Max \ Acid. . . , Sulphur, Max Tensile strength, lbs. per sq. in Elong.: Min. % in 8 in. Elong.:Min. % in 2 in. Fracture Cold bend without fracture Structural Steel 0.04% 0.08% 0.05% Desired 60,000 1,500,000* tens. str. 22 Silky 0.04% 0.04% 0.04% Desired 50,000 1,500,000 tens. str. Silky 180° flat* Steel Castings. 0.05% 0.08% 0.05% Not less than 65,000 18 Silky or fine granular * The following modifications will be allowed in the requirements for elongation for structural steel: For each Vi6 inch in thickness below 5/i6 inch, a deduction of 2 1/2 will be allowed from the specified percent- age. For each Vs inch in thickness above 3/ 4 inch, a deduction of 1 will be allowed from tne specified percentage. t Plates,. shapes and bars less than 1 in. thick shall bend as called for. Full-sized material for eye-bars and other steel 1 in. thick and over, tested as rolled, shall bend cold 180° around a pin of a diameter twice the thick- ness of the bar, without fracture on the outside of bend. When required by the inspector, angles 3/ 4 in. and less in thickness shall open flat, and angles 1/2 in. and less in thickness shall bend shut, cold, under blows of a hammer, without sign of fracture. t Rivet steel, when nicked and bent around a bar of the same diam- eter as the rivet rod, shall give a gradual break and a fine, silky, uniform fracture. If the ultimate strength varies more than 4000 lbs. from that desired, a retest may be made, at the discretion of the inspector, on the same gauge, which, to be acceptable, shall be within 5000 lbs. of the desired strength. Chemical determinations of C, P, S, and Mn shall be made from a test ingot taken at the time of the pouring of each melt of steel. Check analyses shall be made from finished material, if called for by the pur- chaser, in which case an excess of 25% above the required limits will be allowed. Specimens for tensile and bending tests for plates, shapes and bars shall be made by cutting coupons from the finished product, which shall have both faces rolled and both edges milled with edges parallel for at least 9 in.; or they may be turned 3/ 4 in. diam. for a length of at least 9 in., with enlarged ends. Rivet rods shall be tested as rolled. Speci- mens shall be cut from the finished rolled or forged bar in such manner that the center of the specimen shall be 1 in. from the surface of the bar. The specimen for tensile test shall be turned with a uniform section 2 in. long, with enlarged ends. The specimen for bending test shall be 1 X 1/2 in. in section. Specifications for Steel for the Manhattan Bridge. (Eng. News, Aug. 3, 1905.) — Material for Cables. Suspenders and Hand Ropes. Open- hearth steel. (The wire for serving the cables shall be made of Norway iron of approved quality.) The ladle tests of the steel shall contain not more than : C, 0.85; Mn, 0.55; Si, 0.20; P, 0.04; S, 0.04; Cu, 0.02% . The wire shall have an ultimate strength of not less than 215,000 lbs. per sq. in. before galvanizing, and an elongation of not less than 2% in 12 in. The bright wire shall be capable of bending cold around a rod 11/2 times its own diam. without sign of fracture. The cable wire before galvanizing shall be 0.192 in. ± 0.003 in. in diam.; after galvanizing, the wire shall have an ultimate strength of not less than 200,000 lbs. per sq. in. of gross section. 482 Caebon Steel. The ladle tests as usually taken shall contain not more than: P, 0.04; S, 0.04; Mn, 0.60; Si, 0.10%. The ladle tests of the carbon rivet steel shall contain not more than: P, 0.035; S, 0.03. Rivet steel shall be used for all bolts and threaded rods. Nickel. Steel. The ladle test shall contain not less than 3.25 Ni, and not more than: P, 0.04; S, 0.04; Mn, 0.60; Si, 0.10; nickel rivet steel not more than: P, 0.035; S, 0.03%. Nickel steel for plates and shapes in the finished material must show: T. S., 85,000 to 95,000 lbs. per sq. in.; E. L., 55,000 lbs. min.; elong. in 8 ins., min., = 1,600,000 -i- T. S.; min. red. of area, 40%. Specimens . cut from the finished material shall show the following physical properties: T. S., lbs. per sq. Min.E.L. lbs. per sq. in. Min. Elong., % in 8 in. Min. Red. of Area, %• Shapes and universal mill plates Eye-bars, pins and rollers Sheared plates Rivet rods High-carbon steel for trusses 60,000 to 68,000 64,000 to 72,000 60,000 to 68,000 50,000 to 58,000 85,000 to 95,000 33,0001 35,000 33,000 30,000 45,000 J 44 50 Nickel rivet steel: T. S., 70,000 to 80,000; E. L., min., 45,000; elong., min., 1,600,000 -e- T. S., % in 8 ins. Steel Castings. The ladle test of steel for castings shall contain not more than: P, 0.05; S, 0.05; Mn, 0.80; Si, 0.35%. Test-pieces taken from coupons on the annealed castings shall show T. S., 65,000; E. L., 35,000; elong. 20% in 8 ins. They shall bend without cracking around a rod three times the thickness of the test-piece. Specifications for Steel. (Proc. A. S. T. M., 1905.) Steel Forgings. Solid or hollow forgings, no diam. or thickness of section to exceed 10 in. Solid or hollow forgings, diam. not to exceed 20 in. or thickness of section 15 in. Solid forgings, over 20 in Solid forgings Solid or hollow forgings, diam. or thickness not over 3 in. Solid rectangular sections, thick- ness not over 6 in., or hollow with walls not over 6 in. thick. Solid rect. sections, thickness not over 10 in., or hollow with walls not over 10 in. thick. Locomotive forgings Kind of Steel. Tensile Strength. Elast. Limit. El. in 2 in., %. Red Area, IS: fC.A. Jn.a. 58,000 75,000 80,000 80,000 29,000* 37,500* 40,000 50,000 28 18 22 25 35(a) 30(c) 35(b) 45(a) (C.A. JN.A. 75 000 80,000 37,500 45,000 23 25 35(b) 45(a) C.A. N.A. )C.O. JN.O. 70,000 80,000 90,000 95,000 35,000 45,000 55,000 65,000 24 24 20 21 30(c) 40(a) 45(b) 50(b) (c.o. jN.O. 85,000 90,000 50,000 60,000 22 22 45(b) 50(b) )c.o. jN.O. 80,000 85,000 45,000 55,000 23 24 40(b) 45(b) 80,000 40,000 20 25(d) * The yield point, instead of the elastic limit, is specified for soft steel and carbon steel not annealed. It is determined by the drop of the beam or halt in the gauge of the testing machine. The elastic limit, specified for all other steels, is determined by an extensometer, and is defined as that point where the proportionality changes. The standard test specimen is 1/2 in. turned diam. with a gauged length of 2 inches. VARIOUS SPECIFICATIONS FOR STEEL. 483 Kind of steel: S., soft or low carbon. C, carbon steel, not annealed. C. A., carbon steel, annealed. C. O., carbon steel, oil tempered. N. A., nickel steel, annealed. N. O., nickel steel, oil tempered. Bending tests: A specimen 1 X V2 in. shall bend cold 1S0° without fracture on outside of bent portion, as follows: (a) around a diam. of 1/2 in.; (b) around a diam. of 1 in.; (c) around a diam. of 1/2 in.; (d) no bending test required. Chemical composition: P and S not to exceed 0.10 in low-carbon steel, 0.06 in carbon steel not annealed, 0.04 in carbon or nickel steel oil tem pered or annealed, 0.05 in locomotive forgings. Mn not to exceed 0.60 in locomotive forgings. Ni 3 to 4% in nickel steel. Specifications for Steel Ship Material. (Amer. Bureau of Shipping, 1900. Proc. A. S. T. M., 1906, p. 175.) — For Hull. Construction. Tens. Strength. E. L. El. in 8 in., %. 58,000 to 60,000 60,000 to 75,000 55,000 to 65,000 1/2 T. S. 22* I8t \5 20 In plates 18 lbs. per sq. ft. and over. f In plates under 18 lbs. For Marine Boilers: Open-hearth steel; Shell: P and S, each not over 0.04%. Fire-box, not over 0.035%. Tensile Strength: Rivet steel, 45,000 to 55,000; Fire-box, 52,000 to 62,000; Shell, 55,000 to 73,000; Braces and stays, 55,000 to 65,000; Tubes and all other steel, 52,000 to 62,000 lbs. per sq. in. Elongation in 8 in.: Rivet steel, 28%; Plates 3/ 8 in. and under, 20%; 3/ 8 to 3/4 in., 22%; 3/ 4 in. and over, 25%. Cold Bending and Quenching Tests. Rivet steel and all steel of 52,000 to 62,000 lbs. T. S., 1/2 in. thick and under, must bend 180° flat on itself without fracture on outside of bent portion; over 1/2 in. thick, 180° around a mandrel IV2 times the thickness of the test-piece. For hull construction a specimen must stand bending on a radius of half its thick- ness, without fracture on the convex side, either cold or after being heated to cherry-red and quenched in water at 80° F. High-strength Steel for Shipbuilding. (Eng'g, Aug. 2, 1907, p. 137.)— The average tensile strength of the material selected for the Lusitania was 82,432 lbs. per sq. in. for normal high-tensile steel, and 81,984 lbs. for the same annealed, as compared with 66,304 lbs. for ordinary mild steel. The metal was subjected to tup tests as well as to other severe punishments, including the explosion of heavy charges of dynamite against the plates, and in every instance the results were satisfactory. It was not deemed prudent to adopt the high-tensile steel for the rivets, a point upon which there seems some difference of opinion.' Penna. R. R. Specifications for Steel. c3 3 C. Mn. Si. P. s. Cu. (1) 1899 1901 1899 1904 1902 1906 1906 0.12 1.00 0.40 0.45 0.45 0.18 0.18 0.35 0.25 0.50 0.60- 0.50 0.40- 0.40- 0.05 0.15- 0.05 0.05- 0.05 0.05- 0.02- 0.04- 0.03- 0.05- 0.03- 0.03- 0.04- 0.03- 0.03- 0.03- 0.04- 0.04- 0.02- 0.03- 0.02- 0.03- (2) (3) (4) (5) (6) Billets or blooms for forging 0.05- 0.03- Fire-box sheets 0.03- 484 STEEL. The minus sign after a figure means "or less." The figures without the minus sign represent the composition desired. Steel castings. Desired T. S., 70,000 lbs. per sq. in.; elong. in 2 in., 15%. Will be rejected if T. S. is below 60,000, or elong. below 12%, or if the castings show blow-holes or shrinkage cracks on machining. Notes. (1) Tensile strength, 52,000 lbs. per sq. in.; elong. in 8 ins. = 1,500,000 -*- T. S. (2) Axles are also subjected to a drop test, similar to that of the A. S. T. M. specifications. Axles will be rejected if they contain C below 0.35 or above 0.50, Mn above 0.60, P above 0.07%. (3) T. S. desired, 85,000 lbs. per sq. in.; elong. in 8 ins. 18%. Pins will be rejected if the T. S. is below 80,000 or above 95,000, if the elongation is less than 12%, or if the P is above 0.05%. (4) The steel will be re- jected if the C is below 0.35 or above 0.50, Si above 0.25, S above 0.05, P above 0.05, or Mn above 0.60%. (5) T. S. desired, 60,000; elong. in 8 ins. 26%. Sheets will be rejected if the T. S. is less than 55,000 or over 65,000, or if the elongation is less than the quotient of 1,400,000 divided by the T. S., or if P is over 0.05%. (6) T. S. desired, 60,000, with elong. of 2S*% in 8 in. Sheets will be rejected if the T. S. is les^ than 55,000 or above 65,000 (but if the elong. is 30% or over plates will not be rejected for, high T. S.),if the elongation is less than 1,450,000 -*- T. S., if a single seam or cavity more than 1/4 in. long is shown in either one of the three fractures obtained in the test for homogeneity, describe I below, or if on analysis C is found below 0.15 or over 0.25, P over 0.035, Mn over 0.45, Si over 0.03, S over 0.045, or Cu over 0.05%. Homogeneity Test for Fire-box Steel. — This test is made on one of the broken tensile-test specimens, as follows: A portion of the test-piece is nicked with a chisel, or grooved on a ma- chine, transversely about a sixteenth of an inch deep, in three places about 2 in. apart. The first groove should be made on one side, 2 in. from the square end of the piece; the second, 2 in. from it on the opposite side; and the third, 2 in. from the last, and on the opposite side from it. The test-piece is then put in a vise, with the first groove about 1/4 in. above the jaws, care being taken to hold it firmly. The projecting end of the test-piece is then broken off by means of a hammer, a number of light blows being used, and the bending being away from the groove. The piece is broken at the other two grooves in the same way. The object of this treatment is to open and render visible to the eye any seams due to failure to weld up, or to foreign interposed matter, or cavities due to gas bubbles in the ingot. After rupture, one side of each fracture is examined, a pocket lens being used if necessary, and the length of the seams and cavities is determined. The sample shall not show any single seam or cavity more than 1/4 in. long in either of the three fractures. Dr. Chas. B. Dudley, chemist of the P. R. R. (Trans. A. I. M. E., 1892), referring to tests of crank-pins, says: In testing a recent shipment, the piece from one side of the pin showed 88,000 lbs. strength and 22% elon- gation, and the piece from the opposite side showed 106,000 lbs. strength and 14% elongation. Each piece was above the specified strength and ductility, but the lack of uniformity between the two sides of the pin was so marked that it was finally determined not to put the lot of 50 pins in use. To guard against trouble of this sort in future, the specifications are to be amended to require that the difference in ultimate strength of the two specimens shall not be more than 3000 lbs. Specifications for Steel Rails. (Adopted by the manufacturers of the U. S. and Canada. In effect Jan. 1, 1909.)— Bessemer rails: Wt. per yard, lbs. 50 to 60 61 to 70 71 to 80 81 to 90 91 to 100 Carbon, % 0.35-0.45 0.35-0.45 0.40-0.50 0.43-0.53 0.45-0.55 Manganese, %... .0.70-1 .00 0.70-1.00 0.75-1.05 0.80-1.10 0.84-1.14 Phosphorus not over 0.10%; silicon not over 0.20%. Drop Test: A piece of rail 4 to 6 ft. long, selected from each blow, is placed head up- wards on supports 3 ft. apart. The anvil weighs at least 20,000 lbs., and the tup, or falling weight, 2000 lbs. The rail should not break when the drop is as follows: Weight per yard, lbs 71 to 80 81 to 90 91 to 100 Height of drop, feet 16 17 18 If any rail breaks when subjected to the drop test, two additional tests will be made of other rails from the same blow of steel, and if either of VARIOUS SPECIFICATIONS FOR STEEL. 485 these latter tests fail, all the rails of the blow which they represent will be rejected; but if both of these additional test-pieces meet the require- ments, all the rails of the blow which they represent will be accepted. Shrinkage: The number of passes and the speed of the roll train shall be so regulated that for sections 75 lbs. per yard and heavier the temper- ature on leaving the rolls will not exceed that which requires a shrinkage allowance at the hot saws of 6U/16 inches for a 33-ft. 75-lb. rail, with an increase of Vie in. for each increase of 5 lbs. in the weight of the section. Open-hearth rails; chemical specifications: Weight per yard, lbs. . . 50 to 60 61 to 70 71 to 80 81 to 90 90 to 100 Carbon, % 0.46-0.59 0.46-0.59 0.52-0.65 0.59-0.72 0.62-0.75 Manganese, 0.60 to 0.90; Phosphorus, not over 0.04; Silicon, not over 0.20. Drop Tests : 50 to 60-lb„ 15 ft.; 61 to 70-lb., 16 ft.; heavier sec- tions same as Bessemer. Specifications for Steel Axles. (Proc. A. S. T. M., 1905 p. 56.) — P.& Tens. Str. Yield Pt. El. in 2 in. Red. Area. 0.06 0.06 0.04 Driving and engine truck, C. S.* Driving and engine truck, N. S.f 80,000 80,000 40,000 50,000 20% 25% 25% 45% * Carbon steel. t Nickel steel, 3 to 4 % Ni. % Each not to exceed. Mn in carbon steel not over 0.60 %. Drop Tests. — One drop test to be made from each melt. The axle rests on supports 3 ft. apart, the tup weighs 1640 lbs., the anvil supported on springs, 17,500 lbs.; the radius of the striking face of the tup is 5 in. The axle is turned over after the first, third and fifth blows. It must stand the number of blows named below without rupture and without exceeding, as the result of the first blow, the deflection given. Diam. axle at center, Number of blows Height of drop, ft.... Deflection, in 41/4" 24 8I/4, 43/8 26 8I/4 4 5 7/16 281/2 81/4 45/ 8 31 43/4 34 53/8 43 7 57/8 43 51/2 Specifications for Tires. (A. S. T. M., 1901.) — Physical require- ments of test-piece 1/2 in. diam. Tires for passenger engines: T. S., 100,000; El. in 2 in., 12%. Tires for freight engines and car wheels: T. S., 119,000; El., 10%. Tires for switching engines: T. S., 120,000; EL, 8%. Drop Test. — If a drop test is called for, a selected tire shall be placed vertically under the drop on a foundation at least 10 tons in weight and subjected to successive blows from a tup weighing 2240 lbs. falling from increasing heights until the required deflection is obtained, without break- ing or cracking. The minimum deflection must equal D 2 -*■ (40 T 2 -f 2D), D being internal diameter and T thickness of tire at center of tread. Splice-bars. (A. S. T. M., 1901.) — Tensile strength of a specimen cut from the head of the bar, 54,000 to 64,000 lbs.; yield point, 32,000 lbs. Elongation in 8 in., not less than 25 per cent. A test specimen cut from the head of the bar shall bend 180° flat on itself without fracture on the outside of the bent portion. If preferred, the bending test may be made on an unpunched splice-bar, which shall be first flattened and then bent. One tensile test and one bending test to be made from each blow or melt of steel. 486 STEEL. Specifications for Steel Used in Automobile Construction. (E. F. Lake, Am: Mach., March 14, 1907.) — C. Mn. Cr. Ni. P. S. T. S. E. L. El. in 2 in. R. of A. (1) (2) (3) (4) 0.40-0.55 0.20-O.35 0.25 0.25-0.35 0.45-0.55 0.28-0.36 0.85-1.00 0.50 0.40- 0.40- 0.40 0.60 1.1-1.3 0.3-0.6 0.25-0.5 1.50- 0.80+ 0.80 + 1.50 1.50+ 1.50 + 3.50 1.50 + 0.04- 0.04- 0.015 0.03 0.065- 0.05- 0.03- 0.04- 0.04- 0.04- 0.025 0.04 0.06- 0.06- 0.03- 0.06- f 90000 + i 180000 + / 85000 + 1130000 + 120000 f 85000 + 1100000 + 85000 + 75000 + 65000 + 140000 + 65000 + 100000 + 105000 60000 + 70000 + 55000 + 40000 + 18 + 8+ 20 + 12+ 20 25 + 20+ 15 + 25 + 35+a 20 +b 50 + a 30+b 58c 50+a 50+b 45 + c ft 30.0 The plus sign means "or over"; the minus sign "or less." a, fully annealed; b, heat-treated, that is oil-quenched and partly annealed; c, as rolled. (1) 45% carbon chrome-nickel steel, for gears of high-grade cars. When annealed this steel can be machined with a high-speed tool at the rate of 35 ft. per min., with a l/i6-in. feed and a 3/ 16 -in. cut. It is annealed at 1400° F. 4 or 5 hours, and cooled slowly. In heat-treating it is heated to 1500°, quenched in oil or water and drawn at 500° F. (2) 25% carbon chrome-nickel steel, for shafts, axles, pivots, etc. This steel may be machined at the same rate as (1), and it forges more easily. (3) A foreign steel used for forgings that have to withstand severe alternating shocks, such as differential shafts, transmission parts, universal joints, axles, etc. (4) Nickel steel, used instead of (1) in medium and low-priced cars. (5) " Gun-barrel " steel, used extensively for rifle barrels, also in low- priced automobiles, for shafts, axles, etc. It is used as it comes from the maker, without heat-treating. (6) Machine steel. Used for parts that do not require any special strength. (7) Spring steel used in automobiles. (8) Nickel steel for valves. Used for its heat-resisting qualities in valves of internal-combustion engines. Carbonizing or Case-hardening. — Some makers carbonize the surface of gears made from steel (1) above. They are packed in cast-iron boxes with a mixture of bone and powdered charcoal and heated four hour* at nearly the melting-point of the boxes, then cooled slowly in the boxes. They are then taken out, heated to 1400° F. for four hours to break up the coarse grain produced by the carbonizing temperature. After this the work is heat-treated as above described. The machine stee! (6) case-hardens well by the use of this process. Specifications for Steel Castings. (Proc. A. S. T. M., 1905, p. 53.) — Open-hearth, Bessemer, or crucible. Castings to be annealed unless otherwise specified. Ordinary castings, in which no physical require- ments are specified, shall contain not over 0.04 C and not over 0.08 P. Castings subject to physical test shall contain not over 0.05 P and not over 0.05 S. The minimum requirements are: T. S. 85,000 70,000 60,000 Y. P. El. in 2 in. Red. Area. 38,250 31,500 27,000 15% 18 % 22% 20% 25% 30% FORCE, STATICAL MOMENT, EQUILIBRIUM, ETC. 487 For small or unimportant castings a test to destruction may be sub- stituted. Three samples are selected from each melt or blow, annealed in the same furnace charge, and shall show the material to be ductile and free from injurious defects, and suitable for the purpose intended. Large castings are to be suspended and hammered all over. No cracks, flaws, defects nor weakness shall appear after such treatment. A speci- men 1 X 1/2 in. shall bend cold around a diam. of 1 in. without fracture on outside of bent portion, through an angle of 120° for soft and 90° for medium castings. Specifications for steel castings issued by the U. S. Navy Department, 1889 (abridged): Steel for castings must be made by either the open-' hearth or the crucible process, and must not show more than 0.06% of phosphorus. All castings must be annealed, unless otherwise directed. The tensile strength of steel castings shall be at least 60,000 lbs., with an elongation of at least 15% in 8 in. for all castings for moving parts of machinery, and at least 10% in 8 in. for other castings. Bars 1 in. sq. shall be capable of bending cold, without fracture, through an angle of 90°, over a radius not greater than 11/2 in. All castings must be sound, free from injurious roughness, sponginess, pitting, shrinkage, or other cracks, cavities, etc. Pennsylvania Railroad specifications, 1888: Steel castings should have a tensile strength of 70,000 lbs. per sq. in. and an elongation of 15% in section originally 2 in. long. Steel castings will not be accepted if tensile strength falls below 60,000 lbs., nor if the elongation is less than 12%, nor if castings have blow-holes and shrinkage cracks. Castings weighing 80 lbs. or more must have cast with them a strip to be used as a test-piece. The dimensions of this strip must be 3/ 4 in. sq. by 12 in. long. MECHANICS. FORCE, STATICAL MOMENT, EQUILIBRIUM, ETC. Mechanics is the science that treats of the action of force upon bodies. Statics is the mechanics of bodies at rest relatively to the earth's surface. Dynamics is the mechanics of bodies in motion. Hydrostatics and hydro- dynamics are the mechanics of liquids, and Pneumatics the mechanics of air and other gases. These are treated in other chapters. There are four elementary quantities considered in Mechanics: Matter, Force, Space, Time. Matter. — Any substance or material that can be weighed or measured. It exists in three forms: solid, liquid, and gaseous. A definite portion of matter is called a body. The Quantity of Matter in a body may be determined either by measuring its bulk or by weighing it, but as the bulk varies with temper- ature, with porosity, with size, shape and method of piling its particles, etc., weighing is generally the more accurate method of determining its quantity. Weight. Mass. — The word "weight" is commonly used in two senses: 1. As the measure of quantity of matter in a body, as deter- mined by weighing it in an even balance scale or on a lever or platform scale, and thus comparing its quantity with that of certain pieces of metal called standard w r eights, such as the pound avoirdupois. 2. As the measure of the force which the attraction of gravitation of the earth exerts on the body, as determined by measuring that force with a spring balance. As the force of gravity varies with the latitude and elevation above sea level of different parts of the earth's surface, the weight deter- mined in this second method is a variable, while that determined by the first method is a constant. For this reason, and also because spring balances are generally not as accurate instruments as even balances, or lever or platform scales, the word "weight," in engineering, unless other- wise specified, means the quantity of matter as determined by weigh- ing it by the first method. The standard unit of weight, is the pound. The word "mass" is used in three senses by writers on physics and engineering: 1. As a general expression of an indefinite quantity, syn- onymous with lump, piece, portion, etc., as in the expression "a mass whose weight is one pound." 2. As the quotient of the weight, as 488 MECHANICS. determined by the first method of weighing given above, by 32.2, the value of g, the acceleration due to gravity, at London, expressed by the formula M = Wig. This value is merely the arithmetical ratio of the weight in pounds to the acceleration in feet per second per second, and it has no unit. 3. As a measure of the quantity of matter, exactly synonymous with the first meaning of the word " weight," given above. In this sense the word is used in many books on physics and theoretical mechanics, but it is not so used by engineers. The statement in such books that the engineers' unit of mass is 32.2 lbs. is an error. There is no such unit. Whenever the term " mass " is represented by M in engi- neering calculations it is equivalent to Wig, in which W is the quantity of matter in pounds, and g = 32.2. A Force is anything that tends to change the state of a body with respect to rest or motion. If a body is at rest, anything that tends to put it in motion is a force; if a body is in motion, anything that tends to change either its direction or its rate of motion is a force. A force should always mean the pull, pressure, rub, attraction (or repul- sion) of one body upon another, and always implies the existence of a simultaneous equal and opposite force exerted by that other body on the first body, i.e., the reaction. In no case should we call anything a force unless we can conceive of it as capable of measurement by a spring balance, and are able to say from what other body it comes. (I. P. Church.) Forces may be divided into two classes, extraneous and molecular: extraneous forces act on bodies from without; molecular forces are exerted between the neighboring particles of bodies. Extraneous forces are of two kinds, pressures and moving forces: pres- sures simply tend to produce motion; moving forces actually produce motion. Thus, if gravity act on a fixed body, it creates pressure; if on a free body, it produces motion. Molecular forces are of two kinds, attractive and repellent: ..attractive forces tend to bind the particles of a body together; repellent forces tend to thrust them asunder. Both kinds of molecular forces are continu- ally exerted between the molecules of bodies, and on the predominance of one or the other depends the physical state of a body, as solid, liquid, or gaseous. The Unit of Force used in engineering, by English writers, is the pound avoirdupois. For some scientific purposes, as in electro-dynamics, forces are sometimes expressed in "absolute units." The absolute unit of force is that force which acting on a unit of mass during a unit of time pro- duces a unit of velocity. In the French C. G. S., or centimeter-gram- second system, it is the force which acting on the mass whose weight is one gram at Paris will produce in one second a velocity of one centimeter per second. This unit is called a "dyne " = 1/981 gram at Paris. An attempt has been made by some writers on physics to introduce the so-called " absolute system " into English weights and measures, and to define the "absolute unit " of force as that force which acting on the mass whose weight is one pound at London will in one second produce a velocity of one foot per second, and they have given this unit the name "poundal." The use of this unit only makes confusion for students, and it is to be hoped that it will soon be abandoned in high-school text- books. Professor Perry in his "Calculus for Engineers," p. 26, says, " One might as well talk Choctaw in the shops as to speak about ... so many poundals of force and so many foot-poundals of work." * Inertia is that property of a body by virtue of which 'it tends to con- tinue in the state of rest or motion in which it may be placed, until acted on by some force. Newton's Laws of Motion. — 1st Law. If a body be at rest, it will remain at rest ; or if in motion, it will move uniformly in a straight line till acted on by some force. * Professor Perry himself, however, makes a slip on the same page In saying: " Force in pounds is the space-rate at which work in foot-pounds is done; it is also the time-rate at which momentum is produced or de- stroyed." He gets this idea, no doubt, from the equations FT = M V, F = MVIT, F = i/ 2 IF 2 v S. Force is not these things; it is merely numerically equivalent, when certain units are chosen, to these last two quotients. We might as well say, since T = MV/F, that time is the force-rate of momentum, FORCE, STATICAL MOMENT, EQUILIBRIUM, ETC. 489 2d Law. If a body be acted on by several forces, it will obey each as though the others did not exist, and this whether the body be at rest or in motion. 3d Law. If a force act to change the state of a body with respect to rest or motion, the body will offer a resistance equal and directly opposed to the force. Or, to every action there is opposed an equal and opposite reaction. Graphic Representation of a Force. — Forces may be represented geometrically by straight lines, proportional to the forces. A force is given when we know its intensity, its point of application, and the direc- tion in which it acts. When a force is represented by a Mne, the length of the line represents its intensity; one extremity represents the point of application; and an arrow-head at the other extremity shows the direc- tion of the force. Composition of Forces is the operation of finding a single force whose effect is the same as that of two or more given forces. The required force is called the resultant of the given forces. Resolution of Forces is the operation of finding two or more forces whose combined effect is equivalent to that of a given force. The required forces are called components of the given force. The resultant of two forces applied at a point, and acting in the same di- rection, is equal to the sum of the forces. If two forces act in opposite directions, their resultant is equal to their difference, and it acts in the direction of the greater. If any number of forces be applied at a point, some in one direction and others in a contrary direction, their resultant is equal to the sum of those that act in one direction, diminished by the sum of those that act in the opposite direction; or, the resultant is equal to the algebraic sum of the components. Parallelogram of Forces. — If two forces acting on a point be rep- resented in direction and intensity by adjacent sides of a parallelogram, their resultant will be represented by that diagonal of the parallelogram which passes through the point. Thus OR, Fig. 93, is the resultant of OQ and OP. Polygon of Forces. — If several forces are applied at a point and act in a single plane, their resultant is found as follows: Through the point draw a line representing the first force; through the extremity of this draw a line representing the second force; and so on, throughout the system; finally, draw a line from the starting-point to the extremity of the last line drawn, and this will be the resultant required. Suppose the body A, Fig. 94, to be urged in the directions Al, A 2, A3, A4, and A5 by forces which are to each other as the lengths of those lines. Suppose these forces to act successively and the body to first move from A to 1 ; the second force A 2 then acts and finding the body at 1 would take it to 2' ; the third force would then carry it to 3', the fourth to 4', and the fifth to 5'. The line Ah' represents in magnitude and direction the resultant of all the forces considered. If there had been an additional force, Ax, in the group, the body would be returned bv that force to its original position, supposing the forces to act successively, but if they had acted simul- taneously the body would never have moved at all; the tendencies to motion balancing each other. It follows, therefore, that if the several forces which tend to move a body can be represented in magnitude and direction by the sides of a closed polygon taken in order, the body will remain at rest; but if the forces are represented by the sides of an open polygon, the body will move 490 MECHANICS. and the direction will be represented by the straight line which closes the polygon. Twisted Polygon. — The rule of the polygon of forces holds true even when the forces are not in one plane. In this case the lines Al, 1-2', 2 / -3', etc.. form a twisted polygon, that is, one whose sides are not in one plane. Parallelopipedon of Forces. — If three forces acting on a point be represented by three edges of a parallelopipedon which meet in a common point, their resultant will be represented by the diagonal of the parallelo- pipedon that passes through their common point. Thus OR, Fig. 95, is the resultant of OQ, OS and OP. OM is the result- ant of OP and OQ, and OR is the resultant of OM and OS. ^d Fig. 96. Moment of a Force. — The moment of a force (sometimes called statical moment), with respect to a point, is the product of the force by the perpendicular distance from the point to the direction of the force. The fixed point is called the center of moments; the perpendicular distance is the lever-arm of the force; and the moment itself measures the tendency of the force to produce rotation about the center of moments. If the force is expressed in pounds and the distance in feet, the moment is expressed in foot-pounds. It is necessary to observe the distinction be- tween foot-pounds of statical moment and foot-pounds of work or energy. (See Work.) In the bent lever, Fig. 96 (from Trautwine), if the weights n and m represent forces, their moments about the point / are respectively nX af and m X fc. If instead of the weight m a pulling force to balance the weight n is applied in the direction bs, or by or bd, s, y, and d being the amounts of these forces, their respective moments are sXft, yX fb, dXfh. If the forces acting on the lever are in equilibrium it remains at rest, and the moments on each side of / are equal, that is, n X af = m X fc, or s X ft, or yX fb, or d X hf. The moment of the resultant of any number of forces acting together in the same plane is equal to the algebraic sum of the moments of the forces taken separately. Statical Moment. Stability. — The statical moment of a body is the product of its weight by the distance of its line of gravity from some, assumed line of rotation. The line of gravity is a vertical line drawn from its center of gravity through the body. The stability of a body is that resistance which its weight alone enables it to oppose against forces tend- ing to overturn it or to slide it along its foundation. To be safe against turning on an edge the moment of the forces tending to overturn it, taken with reference to that edge, must be less than the statical moment. When a body rests on an inclined plane, the line of gravity, being vertical, falls toward the lower edge of the body, and the condition of its not being overturned by its own weight is that the line of gravity must fall within this edge. In the case of an inclined tower resting on a plane the same condition holds — the line of gravity must fall within the base. The condition of stability against sliding along a horizontal plane is that the horizontal component of the force exerted tending to cause it to slide shall be less than the product of the weight of FORCE, STATICAL MOMENT, EQUILIBRIUM, ETC. 491 the body into the coefficient of friction between the base of the body and its supporting piane. This coefficient of friction is the tangent of the angle of repose, or the maximum angle at which the supporting plane, might be raised from the horizontal before the body would begin to slide. (See Friction.) The Stability of a Dam against overturning about its lower edge is calculated by comparing its statical moment referred to that edge with the resultant pressure of the water against its upper side. The horizontal pressure on a square foot at the bottom of the dam is equal to the weight of a column of water of one square foot in section, and of a height equal to the distance of the bottom below water-level; or, if // is the height, the pressure at the bottom per square foot = 62.4 X H lbs. At the water-level the pressure is zero, and it increases uniformly to the bottom, so that the sum of the pressures on a vertical strip one foot in breadth may be represented by the area of a triangle whose base is 62.4 X H and whose altitude is H, or 62.4 H 2 -s- 2. The center of gravity of a triangle being 1/3 of its altitude, the resultant of all the horizontal pressures may be taken as equivalent to the sum of the pressures acting at 1/3 H, and the moment of; the sum of the pressures is therefore 62.4 X H 3 ■* 6. Parallel Forces. — [If two forces are parallel and act in the same direc- tion, their resultant is parallel to both, and lies between them, and the intensity of the resultant is equal to the sum of the intensities of the two forces. Thus in Fig. 96 the resultant of the forces n and m acts vertically downward at /, and is equal to n + m. If two parallel forces act at the extremities of a straight line and in the same direction, the resultant divides the line joining the points of appli- N £*4 Fig >Q 97. >R W*z -v m/ i: S6 £- Fig. 98. -^-R cation of the components, inversely as the components. Thus in Fig. 96, m: n:: af:fc; and in Fig. 97, P: Q:: SN: SM. The resultant of two parallel forces acting in opposite directions is parallel to both, lies without both, on the side and in the direction of the greater, and its intensity is equal to the differe- 1 R nee of the intensities of the two forces. Thus the resultant of the two forces Q and P, Fig. 98, is equal to Q - P = R. Of any two par- allel forces and their resultant each is propor- tional to the distance between the other two; thus in both Figs. 97 and 98, P:Q:R:: SN: SM: MN. Couples. — If P and Q be equal and act in opposite directions, #=0; that is, they have no resultant. Two such forces constitute what is m called a couple. , rg The tendency of a couple is to produce rota- ' -p. Qq tion; the measure of this tendency, called the ya ' moment of the couple, is the product of one of the forces by the distance between the two. Since a couple has no single resultant, no single force can balance a couple. To prevent the rotation of a body acted on by a couple the applica- tion of two other forces is required, forming a second couple. Thus in Fig. 99, P and Q, forming a couple, may be balanced by a second couple formed by R and S. The point of application of either R or S may be a fixed pivot or axis. Moment of the couple PQ = P (c + b + a) = moment of RS = Rb. Also, P + R = Q + S. The forces R and 5 need not be parallel to P and Q, but if not, then their components parallel to PQ are to be taken instead of the forces themselves. 492 Mechanics. Equilibrium of Forces. — A system of forces applied at points of a solid body will be in equilibrium when they have no tendency to produce motion, either of translation or of rotation. The conditions of equilibrium are: 1. The algebraic sum of the compo- nents of the forces in the direction of any three rectangular axes must be separately equal to 0. 2. The algebraic sum of the moments of the forces, with respect to any three rectangular axes, must be separately equal to 0. If the forces lie in a plane: 1. The algebraic sum of the components of the forces, in the direction of any two rectangular axes, must be separately equal to 0. 2. The algebraic sum of the moments of the forces, with respect to any point in the plane, must be equal to 0. If a body is restrained by a fixed axis, as in case of a pulley, or wheel and axle, the forces will be in equilibrium when the algebraic sum of the mo- ments of the forces with respect to the axis is equal to 0. CENTER OF GRAVITY. The center of gravity of a body, or of a system of bodies rigidly connected together, is that point about which, if suspended, .all the parts will be in equilibrium, that is, there will be no tendency to rotation. It is the point through which passes the resultant of the efforts of gravitation on each of the elementary particles of a body. In bodies of equal heaviness through- out, the center of gravity is the center of magnitude. (The center of magnitude of a figure is a point such that if the figure be divided into equal parts the distance of the center of magnitude of the whole figure from any given plane is the mean of the distances of the centers of magnitude of the several equal parts from that plane.) If a body be suspended at its center of gravity, it will be in equilibrium in all positions. If it be suspended at a point out of its center of gravity, it will swing into a position such that its center of gravity, is vertically beneath its point of suspension. To find the center of gravity of any plane figure mechanically, suspend the figure by any point near its edge, and mark on it the direction of a plumb-line hung from that point; then suspend it from some other point, and again mark the direction of the plumb-line in like manner. Then the center of gravity of the surface will be at the point of intersection of the two marks of the plumb-line. The Center of Gravity of Regular Figures, whether plane or solid, is the same as their geometrical center; for instance, a straight line, parallelogram, regular polygon, circle, circular ring, prism, cylinder, sphere, spheroid, middle frustums of spheroid, etc. Of a triangle: On a line drawn from any angle to the middle of the op- posite side, at a distance of one-third of the line from the side; or at the intersection of such lines drawn from any two angles. Of a trapezium or trapezoid: Draw a diagonal, dividing it into two tri- angles. Draw a line joining their centers of gravity. Draw the other diagonal, making two other triangles, and a line joining their centers of gravity. The intersection of the two lines is the center of gravity required. Of a sector of a circle: On the radius which bisects the arc, 2 cr-e-3 I from the center, c being the chord, r the radius, and I the arc. Of a semicircle: On the middle radius, 0.4244 r from the center. Of a quadrant: On the middle radius, 0.6002 r from the center. Of a segment of a circle: c 3 -f- 12 a from the center, c = chord, a = area. Of a parabolic surface: In the axis, 3/ 5 of its length from the vertex. Of a semi-parabola (surface): 3/ 5 length of the axis from the vertex, and 3/8 of the semi-base from the axis. Of a cone or pyramid: In the axis, 1/4 of its length from the base. Of a paraboloid: In the axis, 2/ 3 of its length from the vertex. Of a cylinder, or regular prism: In the middle point of the axis. Of a frustum of a cone or pyramid- Let a = length of a line drawn from the vertex of the cone when complete to the center of gravity of the base, and a' that portion of it between the vertex and the top of the frustum; then distance of center of gravity of the frustum from center of gravity of its base = - — ■ . 9 , ' — -. — ■ — 75-.- 4 4 (a 2 + aa' + a' 2 ) MOMENT OF INERTIA. 493 For two bodies, fixed one at each end of a straight bar, the common center of gravity is in the bar, at that point which divides the distance between their respective centers of gravity in the inverse ratio of the weights. In this solution the weight of the bar is neglected. But it may be taken as. a third body, and allowed for as in the following directions: For more than two bodies connected in one system: Find the common center of gravity of two of them: and find the common center of these two jointly with a third body, and so on to the last body of the group. Another method, by the principle of moments: To find the center of gravity of a system of bodies, or a body consisting of several parts, whose several centers are known. If the bodies are in a plane, refer their several centers to two rectangular coordinate axes. Multiply each weight by its distance from one of the axes, add the products, and divide the sum by the sum of the weights; the result is the distance of the center of gravity from that axis. Do the same with regard to the other axis. If the bodies are not in a plane, refer them to three planes at right angles to each other, and determine the mean distance of the sum of the weights from each of the three planes. MOMENT OF INERTIA. The moment of inertia of the weight of a body with respect to an axis la the algebraic sum of the products obtained by multiplying the weight of each elementary particle by the square of its distance from the axis. If the moment of inertia with respect to any axis = /, the weight of any element of the body = w, and its distance from the axis = r, we have 1 = 2 (vrr 2 ). The moment of inertia varies, in the same body, according to the position of the axis. It is the least possible when the axis passes through the center of gravity. To find the moment of inertia of a body, referred to a given axis, divide the body into small parts of regular figure. Multi- ply the weight of each part by the square of the distance of its center of gravity from the axis. The sum of the products is the moment of inertia. The value of the moment of inertia thus obtained will be more nearly exact, the smaller and more numerous the parts into which the body is divided. Moments of Inertia of Regular Solids. — Rod, or bar, of uniform thickness, with respect to an axis perpendicular to the length of the rod, /= w (| +d*) (1) W == weight of rod, 21 = length, d = distance of center of gravity from axis. Thin circular plate, axis in its ) r _ w ( r 2_ , ^ \ fo \ own plane, J l ~ w U ) ( ; r = radius of plate. Circular plate, axis perpendicular to ) j = w M + rf2 \ ,^ ttl© pi£LLC, ) \2 * / Circular ring, axis perpendicular to) T _ w (r^+r^ . ^ 2 \ (a\ its own plane, I ' \ 2 /.' ' ' ' " K } r and r' are the exterior and interior radii of the ring. Cylinder, axis perpendicular to the) i ^-n? ( r2 ,V , ^\ /n axis of the cylinder. ) ~ 1 4 + 3 + / ' ' ' * { } r = radius of base. 2 1 = length of the cylinder. By making d = in any of the above formulae, we find the moment of inertia for a parallel axis through the center of gravity. The moment of inertia, 2wr 2 , numerically equals the weight of a body which, if concentrated at the distance unity from the axis of rotation, would require the same work to produce a given increase of angular velocity that the actual body requires. It bears the same relation to angular acceleration which weight does to linear acceleration (Rankine). The term moment of inertia is also used in regard to areas, as the cross- sections of beams under strain. In this case / = 2ar 2 , in which a is any elementary area, and r its distance from the center. (See under Strength of Materials, p. 279.) Some writers call 2mr 2 =2w 2 -*- g the moment of inertia. 494 MECHANICS. CENTERS OF OSCILLATION AND OF PERCUSSION. Center of Oscillation. — If a body oscillate about a fixed horizontal axis, not passing through its center of gravity, there is a point in the line drawn from the center of gravity perpendicular to the axis whose motion is the same as it would be if the whole mass were collected at that point and allowed to vibrate as a pendulum about the fixed axis. This point is called the center of oscillation. The Radius of Oscillation, or distance of the center of oscillation from the point of suspension = the square of the radius of gyration -s- dis- tance of the center of gravity from the point of suspension or axis. The centers of oscillation and suspension are convertible. If a straight line, or uniform thin bar or cylinder, be suspended at one end, oscillating about it as an axis, the center of oscillation is at 2/3 the length of the rod from the axis. If the point of suspension is at 1/3 the length from the end, the center of oscillation is also at 2/3 the length from the axis, that is, it is at the other end. In both cases the oscillation will be performed in the same time. If the point of suspension is at the center of gravity, the length of the equivalent simple pendulum is infinite, and therefore the time of vibration is infinite. For a sphere suspended by a cord, r = radius, h = distance of axis of motion from the center of the sphere, h' = distance of center of oscillation 2r_ 2 " 5h' from center of the sphere, I = radius of oscillation = h+ h' = h + ~ If the sphere vibrate about an axis tangent to its surface, h = r, and Z = r+2/ 5 r. If h = 10 r, I = 10 r+ ■£=• Lengths of the radius of oscillation of a few regular plane figures or thin plates, suspended by the vertex or uppermost point. 1st. When the vibrations are flatwise, or perpendicular to the plane of the figure: In an isosceles triangle the radius of oscillation is equal to 3/ 4 of the height of the triangle. In a circle, 5/8 of the diameter. In a parabola, 5/ 7 of the height. 2d. When the vibrations are edgewise, or in the plane of the figure: In a circle the radius of oscillation is 3/ 4 of the diameter. In a rectangle suspended by one angle, 2/3 of the diagonal. In a parabola, suspended by the vertex, 5/ 7 of the height plus 1/3 of the parameter. In a parabola, suspended by the middle of the base, 4/ 7 of the height plus 1/2 the parameter. Center of Percussion. — The center of percussion of a body oscillat- ing about a fixed axis is the point at which, if a blow is struck by the body, the percussive action is the same as if the whole mass of the body were concentrated at the point. This point is identical with the center of oscillation. CENTER AND RADIUS OF GYRATION. The center of gyration, with reference to an axis, is a point at which, if the entire weight of a body be concentrated, its moment of inertia will re- main unchanged; or, in a revolving body, the point in which the whole weight of the body may be conceived to be concentrated, as if a pound of platinum were substituted for a pound of revolving feathers, the angular velocity and the accumulated work remaining the same. The distance of this point from the axis is the radius of gyration. If W = the weight of a body, / = 2w 2 = its moment of inertia, and k = its radius of gyration, / =Wk* = 2w 2 ; k = \^7p' The moment of inertia = the weight X the square of the radius of gyration. To find the radius of gyration divide the body into a considerable number of equal small parts, — the more numerous the more nearly exact is the result, — then take the mean of all the squares of the distances of the parts from the axis of revolution, and find the square root of the mean square. Or, if the moment of inertia is known, divide it by the weight and extract the square root. For radius of gyration of an area, as a cross- section of a beam, divide the moment of inertia of the area by the area and extract the square root. CENTER AND RADIUS OF GYRATION. 495 The radius of gyration is the least possible when the axis passes through the center of gravity. This minimum radius is called the principal radius of gyration. If we denote it by k and any other radius of gyration by k' , we have for the five cases given under the head of moment of inertia above the following values: (1) Rod, axis perpen. to > i. _ 7 4 A. h , _ ./l* length, )k-L \-, k - y- (2) Circular plate, axis in its plane, (3) Circular plate, axis per- ) fr pen. to plane, J (4) Circular ring, axis per- pen. to plane, (5) Cylinder, axis pen. to length, Principal Radii of Gyration and Squares of Radii of Gyration. (For radii of gyration of sections of columns, see page 281.) Surface or Solid. Parallelogram: ) axis at its base height 7i ) " mid-height Straight rod: ) „_• . „, ■, i „-i 7 „i, .t; ■ ( axis at end iss&i&n •■ *^ Rectangular prism: axes 2 a, 2 b, 2 c, referred to axis 2 a... . Parallelopiped: length I, base b, axis at ) one end, at mid-breadth ) Hollow square tube: out. side h, inner h', axis mid-length . . . very thin, side = h, axis mid-length . . . Thin rectangular tube: sides &, h, axis ) mid-length J Thin circ. plate: rad. r, diam. h, ax. diam. Flat circ. ring: diams. h, h', axis diam.. . Solid circular cylinder: length I, axis di- ) ameter at mid-length ) Circular plate: solid wheel of uniform j thickness, or cylinder of any length, > referred to axis of cyl ) Hollow circ. cylinder, or flat ring: I, length; R, r, outer and inner radii. Axis, 1, longitudinal axis; 2, diam. at mid-length ! Same: very thin, axis its diameter " radius r; axis, longitudinal axis . . Circumf . of circle, axis its center " " " " diam Sphere: radius r, axis its diam Spheroid: equatorial radius r, revolving) polar axis a J Paraboloid: r = rad. of base, rev. on axis Ellipsoid: semi-axes a,b,c; revolving on ) axis 2 a J Spherical shell: radii R, r, revolving on ) its diam J Same: very thin, radius r Solid cone: r = rad. of base, rev. on axis. . Rad. of Gyration. %%%$% 0.5773/* 0.2886 h 0.5773 1 0.2886 I 0.577 V&2 . 0.289 V4Z 2 + 62 0.289 V^ +h'2 .403 h 0.289A %/ h -r^ 1/4 V h? + h' 2 0.289 Vp + 3r 2 0.7071 r 0.7071 iVF 289\//2 + 3 (iJ2 +r 2) 1/3 ft 2 1/12 h 2 Vl2 1 2 (b 2 + c 2 ) + 3 4P + b 2 12 (h 2 +h' 2 ) + \2 h 2 + 6 ¥ h + 3b 12' h + b l/ 4 r 2 = ft 2 + 16 (h 2 + h' 2 ) -h 16 P. -J* 12 + 4 1/2 r 2 (R 2 + r 2 ) +2 I 2 , R 2 - ' 0.289 Vp + 6ft2 r r 0.7071 r 0.6325 r 0.6325 r 0.5773 r 0.4472V&2 + C 2 l R 5 - r 5 ^ 0.8165r 0.5477r 496 MECHANICS. THE PENDULUM. A body of any form suspended from a fixed axis about which it oscillates by the force of gravity is called a compound pendulum. The ideal body concentrated at the center of oscillation, suspended from the center of sus- pension by a string without weight, is called a simple pendulum. This equivalent simple pendulum has the same weight as the given body, and also the same moment of inertia, referred to an axis passing through the point of suspension, and it oscillates in the same time. The ordinary pendulum of a given length vibrates in equal times when the angle of the vibrations does not exceed 4 or 5 degrees, that is, 2° or 21/2° each side of the vertical. This property of a pendulum is called its isochronism. The time of vibration of a pendulum varies directly as the square root of the length, and inversely as the square root of the acceleration due to gravity at the given latitude and elevation above the earth's surface. If T = the time of vibration, I = length of the simple pendulum, g = acceleration = 32.16, T = n \ — ; since it is constant, Too — =.• At a given * 9 _ Vg location g is constant and T oo vz. if I be constant, then for any location T oo —j=.- If T be constant, gT 2 = ir 2 l; I oo g; g = ?—■ From this equation v g the force of gravity at any place may be determined if the length of the simple pendulum, vibrating seconds, at that place is known. At New York this length is 39.1017 inches = 3.2585 ft., whence g = 32.16 ft. At \ London the length is 39.1393 inches. At the equator 39.0152 or 39.0168 inches, according to different authorities. Time of vibration of a pendulum of a given length at New York -t- i/ ~ T ~ = -^L, ▼ 39.1017 6.253 t being in seconds and I in inches. Length of a pendulum having a given time of vibration, I = t 2 X 39.1017 inches. The time of vibration of a pendulum may be varied by the addition of a weight at a point above the center of suspension, which counteracts the lower weight, and lengthens the period of vibration. By varying the height of the upper weight the time is varied. To find the weight of the upper bob of a compound pendulum, vibrating seconds, when the weight of the lower bob and the distances of the weights from the point of suspension are given: (39.1XP)-J>». (39.1 X d) + d 2 W = the weight of the lower bob, w = the weight of the upper bob; D = the distance of the lower bob and d = the distance of the upper bob from the point of suspension, in inches. Thus, by means of a second bob, short pendulums may be constructed to vibrate as slowly as longer pendulums. By increasing w or d unti< the lower weight is entirely counterbalanced, the time of vibration may be made infinite. Conical Pendulum. — A weight suspended by a cord and revolving at a uniform speed in the circumference of a circular horizontal plane whose radius is r, the distance of the plane below the point of suspension be- ing h, is held in equilibrium by three forces — the tension in the cord, the centrifugal force, which tends to increase the radius r, and the force of gravity acting downward. If v= the velocity in feet per second of the center of gravity of the weight, as it describes the circumference, g = 32.16, and r and h are taken in feet, the time in seconds of performing one revolution is -Vl V^; /*=|^= 0.8146 £ 2 . If t = 1 second, h = 0.8146 foot = 9.775 inches. The principle of the conical pendulum is used in the ordinary fly-ball governor for steam-engines. (See Governors.) VELOCITY, ACCELERATION; FALLING BODIES. 497 CENTRIFUGAL FORCE. A body revolving in a curved path of radius = R in feet exerts a force, called centrifugal force, F, upon the arm or cord which restrains it from moving in a straight line, or " hying off at a tangent." If W = weight of the body in pounds, N = number of revolutions per minute, v = linear velocity of the center of gravity of the body, in feet per second, g = 32.16, then 2nRN „ Wv 2 Wv 2 W4ir 2 RN 2 WRN 2 nnno „ nWDW ,u V - -60- ; F - 1R = 32-16^ = -36007- = ^93T = - 000341 ° WRN ^' If n = number of revolutions per second, F = 1.2276 WRn 2 . (For centrifugal force in fly-wheels, see Fly-wheels.) VELOCITY, ACCELERATION, FALLING BODIES. Velocity is the rate of motion, or the speed of a body at any instant. If s = space in feet passed over in t seconds, and v = velocity in feet per second, if the velocity is uniform, S xx S v = r ; s = vt; t = — i v If the velocity varies uniformly, the mean velocity v m =1/2 (v x + v 2 ), in which Vi is the velocity at the beginning and v 2 the velocity at the end of the time t. S = l/ 2 (^ +V 2 )t (1) If vi = 0, then s = 1/2 v 2 t. v 2 = 2 s/t . If the velocity varies, but not uniformly, v for an exceedingly short interval of time = s/t, or in calculus v = ds/dt. Acceleration is the change in velocity which takes place in a unit of time. Unit of acceleration = a = 1 foot per second in one second. For uniformly varying velocity, the acceleration is a constant quantity, and a= Vll^l . V2 = Vl + at; Vt = v 2 -at\t= V2 ~ Vi ■ . . . (2) If the body start from rest, v x = 0; then if v TO = mean velocity v n = I 2 ; v 2 = 2v m ; a= j; v 2 = at; v 2 -at = 0; t=\ Combining (1) and (2), we have v 2 2 -v t 2 . , at 2 . at 2 s = 2a ; s = Vit+—; s = v 2 t — -• If Vi = 0, s=y 2 v 2 t. Retarded Motion. ■ — If the body start with a velocity Vi and come to rest, v 2 = 0; then s=V2Vit. In any case, if the change in velocity is v, v . v 2 a ... s = -t; s = — ; s = -t-. 2 2a 2 For a body starting from or ending at rest, we have the equations . v , at 2 , v = at; s = -t; s = — ; v 2 = 2 as. Falling Bodies. — In the case of falling bodies the acceleration due to gravity, at 40° latitude, is 32.16 feet per second in one second. = g. Then if v = velocity acquired at the end of t seconds, or final velocity, and h = height or space in feet passed over in the same time, v=gt = S2.1Qt = ^2~gh = 8.02 ^h = ^j ; &-J# 2 _i«ns*2_ v * v * - £■ 498 MECHANICS. : V 9 4.01 g 32.16 u = space fallen through in the jPth second = g (T - 1/2). From the above formulae for falling bodies we obtain the following: During the first second the body starting from a state of rest (resistance of the air neglected) falls g -j- 2 = 16.08 feet; the acquired velocity is g = 32.16 ft. per sec; the distance fallen in two seconds is h = g — = 16.08 X 4 = 64.32 ft.; and the acquired velocity is v = gt = 64.32 ft. The acceler- ation, or increase of velocity in each second, is constant, and is 32.16 ft: per second. Solving the equations for different times, we find for Seconds, t 12 3 4 5 6 Acceleration, g 32.16X111 1 1 1 Velocity acquired at end of time, v 32.16 x 12 3 4.5 6 Height of fall in each second, u — - — x 1 3 5 7 9 11 Total height of fall, 9 16 25 36 Value of g. — The value of g increases with the latitude, and decreases with the elevation. At the latitude of Philadelphia, 40°, its value is 32.16. At the sea-level, Everett gives g = 32.173 - .082 cos 2 lat. - .000003 height in feet. _At Paris, lat. 48° 50' N., g = 980.87 cm. = 32.181 ft. Values of *^2g, calculated by an equation given by C. S. Pierce, are given in a table in Smith's Hydraulics, from which we take the following: Latitude 0° 10° 20° 30° 40° 50° 60° Value of VJ^.. 8.0112 8.0118 8.0137 8.0165 8.0199 8.0235 8.0269 Valueofp 32.090 32.094 32.105' 32.132 32.160 32.189 32.216 The value of ^2g decreases about .0004 for every 1000 feet increase in elevation above the sea-level. For all ordinary calculations for the United States, _£_is generally taken at 32.16. and V2g at 8.02. In England g = 32.2. \/2g = 8.025. Practi- cal limiting values of g for the United States, according to Pierce, are: Latitude 49° at sea-level g = 32. 186 25° 10,000 feet above the sea = 32.089 Fig. 100 represents graphically the velocity, space, etc., of a body falling for six seconds. The vertical line at the left is the time in seconds, the horizontal lines represent the acquired velocities at the end of each second = 32.16 1. The area of the small triangle at the top represents the height fallen through in the first second = 1/2 9= 16.08 feet, and each of the other triangles is an equal space. The number of triangles between each pair of horizontal lines rep- resents the height of fall in each second, and the number of triangles between any horizontal line and the top is the total height fallen during the time. The figures under h, u and v adjoining the cut are to be multiplied by 16.08 to obtain the actual velocities and heights for the given times Angular and Linear Velocity of a Turning Body. — Let r — radius of a turning body in feet, n = number of revo- 25 9 10 5" lutions per minute, i>= linear velocity of a point on the circumference in feet per second, and 60 v = velocity in feet per 36 11 12 6- minute. v = 2 -IgZL 60v = 2»rrn bO t 3 4 2" I \3\ 16 K Fig. 100. PARALLELOGRAM OF VELOCITIES. 499 Angular velocity is a term used to denote the angle through which any radius of a body turns in a second, or the rate at which any point in it having a radius equal to unity is moving, expressed in feet per second. The unit of angular velocity is the angle which at a distance = radius from the center is subtended by an arc equal to the radius. This unit angle = — degrees = 57.3°. 2wX 57.3° = 360°, or the circumference. If A = angular velocity, v = Ar, A = ■ r DU called a radian. Height Corresponding to a Given Acquired Velocity. >> >> >> >> >> £> ^3 m A A -a ja .SP JO _M _o .£? ^o _M _o .SP o .SP "a5 > '53 w "a > w "53 > '53 w "53 > & "53 > '53 i> & feet feet feet feet feet feet per feet. per feet. per feet. per feet. per feet. per feet. sec. sec. sec. sec. sec. sec .25 0.0010 13 2.62 34 17.9 55 47.0 76 89.8 97 146 .50 0.0039 14 3.04 35 19.0 56 48.8 77 92.2 98 149 .75 0.0087 15 3.49 36 20.1 57 50.5 78 94.6 99 152 1.00 0.016 16 3.98 37 21.3 58 52.3 79 97.0 100 155 1.25 0.024 17 4.49 38 22.4 59 54.1 80 99.5 105 171 1.50 0.035 18 5.03 39 23.6 60 56.0 81 102.0 110 188 1.75 0.048 19 5.61 40 24.9 61 57.9 82 104.5 115 205 2 0.062 20 6.22 41 26.1 62 59.8 83 107.1 120 224 2.5 0.097 21 6.85 42 27.4 63 61.7 84 109.7 130 263 3 0.140 22 7.52 43 28.7 64 63.7 85 112.3 140 304 3.5 0.190 23 8.21 44 30.1 65 65.7 86 115.0 150 350 4 0.248 24 8.94 45 31.4 66 67.7 87 117.7 175 476 4.5 0.314 25 9.71 •46 32.9 67 69.8 88 120.4 200 622 5 0.388 26 10.5 47 34.3 68 71.9 89 123.2 300 1399 6 0.559 27 11.3 48 35.8 69 74.0 90 125.9 400 2488 7 0.761 28 12.2 49 37.3 70 76.2 91 128.7 500 3887 8 0.994 29 13.1 50 38.9 71 78.4 92 131.6 600 5597 9 1.26 30 14.0 51 40.4 72 80.6 93 134.5 700 7618 10 1.55 31 14.9 52 42.0 73 82.9 94 137.4 800 9952 11 1.88 32 15.9 53 43.7 74 85.1 95 140.3 900 12,593 12 2.24 33 16.9 54 45.3 75 87.5 96 143.3 1000 15,547 Parallelogram of Velocities. — The principle of the composition and resolution of forces may also be applied to velocities or to distances moved in given intervals of time. Referring to Fig. 93, page 489, if a body at O has a force applied to it which acting alone would a ri give it a velocity represented by OQ per second, and at the same time it is acted on by another force which acting alone would give it a velocity OP per second, the result of the two forces acting, together for one sec- ond will carry it to R, OR being the diagonal of the parallelogram of OQ and OP, and the resultant velocitv. If the two component velocities are uniform, the resultant will be uniform and the line OR will be a straight line: but if either velocity is a varying one, the line will be a curve. Fig. 101 shows the resultant velocities, also the path traversed „„> >> >> >> £ >> -Q J3 ,c a o M o _M o _bJ) o M o ,M _o 'S '3 '3 K > w > K > K f> K > w > feet. feet feet. feet feet. feet feet. feet feet. feet feet. feet p. sec. p. sec. p. sec. p. sec. p. sec. p. sec. 0.005 .57 0.39 5.01 1.20 8.79 5. 17.9 23. 38.5 72 68.1 0.010 .80 0.40 5.07 1.22 8.87 .2 18.3 .5 38.9 73 68.5 0.015 .98 0.41 5.14 1.24 8.94 .4 18.7 24. 39.3 74 69.0 0.020 1.13 0.42 5.20 1.26 9.01 .6 19.0 .5 39.7 75 69.5 0.025 1.27 0.43 5.26 1.28 9.08 .8 19.3 25 40.1 76 69.9 0.030 1.39 0.44 5.32 1.30 9.15 6. 19.7 26 40.9 77 70.4 0.035 1.50 0.45 5.38 1.32 9.21 .2 20.0 27 41.7 78 70.9 0.040 1.60 0.46 5.44 1.34 9.29 .4 20.3 28 42.5 79 71.3 0.045 1.70 0.47 5.50 1.36 9.36 .6 20.6 29 43.2 80 71.8 0.050 1.79 0.48 5.56 1.38 9.43 .8 20.9 30 43.9 81 72.2 0.055 1.88 0.49 5.61 1.40 9.49 7. 21.2 31 44.7 82 72.6 0.060 1.97 0.50 5.67 1.42 9.57 .2 21.5 32 45.4 83 73.1 0.065 2.04 0.51 5.73 1.44 9.62 .4 21.8 33 46.1 84 73.5 0.070 2.12 0.52 5.78 1.46 9.70 .6 22.1 34 46.8 85 74.0 0.075 2.20 0.53 5.84 1.48 9.77 .8 22.4 35 47.4 86 74.4 0.080 2.27 0.54 5.90 1.50 9.82 8. 22.7 36 48.1 87 74.8 0.085 2.34 0.55 5.95 1.52 9.90 .2 23.0 37 48.8 88 75.3 0.090 2.41 0.56 6.00 1.54 9.96 .4 23.3 38 49.4 89 75.7 0.095 2.47 0.57 6.06 1.56 10.0 .6 23.5 39 50.1 90 76.1 0.100 2.54 0.58 6.11 1.58 10.1 .8 23.8 40 50.7 91 76.5 0.105 2.60 0.59 6.16 1.60 10.2 9. 24.1 41 51.4 92 76.9 0.110 2.66 0.60 6.21 1.65 10.3 .2 24.3 42 52.0 93 77.4 0.115 2.72 0.62 6.32 1.70 10.5 .4 24.6 43 52.6 94 77.8 0.120 2.78 0.64 6.42 1.75 10.6 .6 24.8 44 53.2 95 78.2 0.125 2.84 0.66 6.52 1.80 10.8 .8 25.1 45 53.8 96 78.6 0.130 2.89 0.68 6.61 1.90 11.1 10. 25.4 46 54.4 97 79.0 0.14 3.00 0.70 6.71 2. 11.4 .5 26.0 47 55.0 98 79.4 0.15 3.11 0.72 6.81 2.1 11.7 11. 26.6 48 55.6 99 79.8 0.16 3.21 0.74 6.90 2.2 11.9 .5 27.2 49 56.1 100 80.2 0.17 3.31 0.76 6.99 2.3 12.2 12. 27.8 50 56.7 125 89.7 0.18 3.40 0.78 7.09 2.4 12.4 .5 28.4 51 57.3 150 98.3 0.19 3.50 0.80 7.18 2.5 12.6 13. 28.9 52 57.8 175 106 0.20 3.59 0.82 7.26 2.6 12.0 .5 29.5 53 58.4 200 114 0.21 3.68 0.84 7.35 2.7 13.2 14. 30.0 54 59.0 225 120 0.22 3.76 0.86 7.44 2.8 13.4 .5 30.5 55 59.5 250 126 0.23 3.85 0.88 7.53 2.9 13.7 15. 31.1 56 60.0 275 133 0.24 3.93 0.90 7.61 3. 13.9 .5 31.6 57 60.6 300 139 0.25 4.01 0.92 7.69 3.1 14.1 16. 32.1 58 61.1 350 150 0.26 4.09 0.94 7.78 3.2 14.3 .5 32.6 59 61.6 400 160 0.27 4.17 0.96 7.86 3.3 14.5 17. 33.1 60 62.1 450 170 0.28 4.25 0.98 7.94 3.4 14.8 .5 33.6 61 62.7 500 179 0.29 4.32 1.00 8.02 3.5 15.0 18. 34.0 62 63.2 550 188 0.30 4.39 1.02 8.10 3.6 15.2 .5 34.5 63 63.7 600 197 0.31 4.47 1.04 8.18 3.7 15.4 19. 35.0 64 64.2 700 212 0.32 4.54 1.06 8.26 3.8 15.6 .5 35.4 65 64.7 800 227 0.33 4.61 1.08 8.34 3.9 15.8 20. 35.9 66 65.2 900 241 0.34 4.68 1.10 8.41 4. 16.0 .5 36.3 67 65.7 1000 254 0.35 4.74 1.12 8.49 .2 16.4 21. 36.8 68 66.1 2000 359 0.36 4.81 1.14 8.57 .4 16.8 .5 37.2 69 66.6 3000 439 0.37 4.88 1.16 8.64 .6 17.2 22. 37.6 70 67.1 4000 507 0.38 4.94 1.18 8.72 .8 17.6 .5 38.1 71 67.6 5000 567 FORCE OP ACCELERATION. 501 the end of the respective intervals the body will be found at C lt C 2 , C3, C, and the mean velocity during each intervals is represented by the distances between these points. Such a curved path is traversed by a shot, the impelling force from the gun giving it a uniform velocity in the direction the gun is aimed, and gravity giving it an accelerated velocity downward. The path of a projectile is a parabola. The distance it will travel is greatest when its initial direction is at an angle 45° above the horizontal. Mass — Force of Acceleration. — The mass of a body, m = w/g, is a constant quantity. If g = the acceleration due to gravity, and w = weight, then the mass m = — ; w = mg. If the weight w is taken to be the resultant of the force of gravity on the particles of a body such as may be measured by a spring balance, or by the extension or deflection of a rod of metal loaded with the given weight, then the weight varies accord- ing to the variation in the force of gravity at different places, and the value of g is that at the place where the body is weighed ; but if w is the weight as weighed on a platform scale, then g = 32.2, the English value. In either case m = w/g is a constant. Force has been defined as that which causes, or tends to cause, or to destroy, motion. It may also be defined as the cause of acceleration; and the unit of force, the pound, as the force required to produce an acceleration of 32.2 ft. per second per second in a pound of free mass. Force equals the product of the mass by the acceleration, or / = ma. Also, if v = the velocity acquired in the time t,ft = mv;f = mv -*- t; the acceleration being uniform. The force required to produce an acceleration of g (that is, 32.16 ft. per sec. in one second) is / = mg = — g = w, or the weight of the body. Also, / = ma = m -^—. — - . in which v 2 is the velocity at the end, and vi the velocity at the beginning of the time t, and / = mg = — 2 ■■ . — -f a; weight of the body as that acceleration is to the acceleration produced by gravity. (The weight w is the weight where g is measured.) Example. — Tension in a cord lifting a weight. A weight of 100 lbs. is lifted vertically by a cord a distance of 80 feet in 4 seconds, the velocity uniformly increasing from to the end of the time. What tension must be maintained in the cord? Mean velocity = v m =20 ft. per sec; final velocity = v 2 = 2 v m = 40; acceleration a = y = — = 10. Force / = ma = — = — X 10 = 31.1 lbs. This is the force required to pro- duce the acceleration only; to it must be added the force required to lift the weight without acceleration, or 100 lbs., making a total of 131.1 lbs. The Resistance to Acceleration is the same as the force required to pro- duce the acceleration = — V<2 ~ ■♦ g t Formulae for Accelerated Motion. — For cases of uniformly accel- erated motion other than those of falling bodies, we have the formulae already given, / = — a, = — V2 ~ — • If the body starts from rest, Vi = 0. IV v vt Vi = v, and/ = - j ; fgt = wv. We also have s = -■ Transforming and substituting for g its value 32.16, we obtain 32.16.ft _ 64.32 /g. / = 64.32 s 32.16 4 16.08 1 2 ' wv 2 = 16.08 .ft 2 = vt m= _ Rn9 k /fs = 32.16.ft '64.32/ w 2* 32.16/ 4. .01 V / y « 502 MECHANICS. For any change in velocity, f=w r 2 ' ~ ^ *" ■ ) • (See also Work of Acceleration, under Work.) Motion on Inclined Planes. — The velocity acquired by a body descending an inclined plane by the force of gravity (friction neglected) is equal to that acquired by a body falling freely from the height of the plane. The times of descent down different inclined planes of the same height vary as the length of the planes. The rules for uniformly accelerated motion apply to inclined planes. If a is the angle of the plane with the horizontal, sin a = the ratio of the height to the length = j , and the constant accelerating force is g sin a. The final velocity at the end of t seconds is. v = gt sin a. The distance passed over in t seconds is I = 1/2 gt 2 sin a. The time of descent is V g sin a 4.01 Vh FUNDAMENTAL EQUATIONS IN DYNAMICS. (1) FS = 1/2 MV 2 = WH. Force into space equals energy, or work. (2) FT = MV. Force into time equals momentum, (3) F = M A = M V/T. Force equals mass into acceleration. (4) 7 = V2 gH. Falling bodies. The sign = here means "numerically equivalent to," the proper units of each elementary quantity being chosen. M = mass = Wig; W = weight in pounds, g = 32.2; F = force in pounds, exerted on a mass free to move; S = space, or distance in feet through which F is exerted; T = time in seconds; H = height in feet through which a body falls, or in eq. (1) is lifted; A = acceleration in feet per second per second, = V/T; V = velocity in feet per second acquired at the end of the time T, the space S, or the height of fall H. By these four equations and their algebraic transformations practically all problems in dynamics (except those relating to impact) may be solved. MOMENTUM, VIS-VITA. Momentum, in many books erroneously defined as the quantity of motion in a body, is the product of the mass by the velocity at any instant, w ..= mv = — v. Since the moving force = product of mass by acceleration, / = ma; v mv and if the velocity acquired in t seconds = v, or a = j, f = — — ; ft = mv; that is, the product of a constant force into the time in which it acts equals numerically the momentum. Since ft = mv, if t = 1 second mv = f, whence momentum might be de- fined as numerically equivalent to the number of pounds of force that will stop a moving body in 1 second, or the number of pounds of force which acting during 1 second will give it the given velocity. Vis- viva, or living force, is a term used by early writers on Mechanics to denote the energy stored in a moving body. Some defined it as the product of the mass into the square of the velocity, mv 2 , =— v 2 ; others as one-half of this quantity, or lfomv 2 , or the same as what is now known as energy. The term is now obsolete, its place being taken by the word energy. WORK, ENERGY, POWER. Work is the overcoming of resistance through a certain distance. _ It is measured by the product of the resistance into the space through which it is overcome. It is also, measured by the product of the moving force into the distance through which the force acts in overcoming the resistance. Thus in lifting a body from the earth against the attraction of gravity, WORK, ENERGY, POWER. 503 the resistance is the weight of the body, and the product of this weight into the height the body is lifted is the work done. The Unit of Work, in British measures, is the foot-pound, or the amount of work done in overcoming a pressure or weight equal to one pound through one foot of space. The work performed by a piston in driving a fluid before it, or by a fluid in driving a piston before it, may be expressed in either of the following ways: Resistance X distance traversed = intensity of pressure X area X distance traversed; = intensity of pressure X volume traversed. By intensity of pressure is meant pressure per unit of area, as lbs. per sq. in. The work performed in lifting a body is the product of the weight ot the body into the height through which its center of gravity is lifted. If a machine lifts the centers of gravity of several bodies at once to heights either the same or different, the whole quantity of work performed in so doing is the sum of the several products of the weights and heights; but that quantity can also be computed by multiplying the sum of all the weights into the height through which their common center of gravity is lifted. (Rankine.) Power is the rate at which work is done, and is expressed by the quo- tient of the work divided by the time in which it is done, or by units of work per second, per minute, etc., as foot-pounds per second. The most common unit of power is the horse-power, established by James Watt as the power of a strong London draught-horse to do work during a short interval, and used by him to measure the power of his steam-engines. This unit is 33,000 foot-pounds per minute = 550 foot-pounds per second = 1,980,000 foot-pounds per hour. Expressions for Force, Work, Power, etc. The fundamental conceptions in Dynamics are: Mass, Force, Time, Space, represented by the letters M, F, T, S. Mass = weight -*■ g. If the weight of a body is determined by a spring balance standardized at London it will vary with the latitude, and the value of g to be taken in order to find the mass is that of the latitude where the weighing is done. If the weight is determined by a balance or by a platform scale, as is customary in engineering and in commerce, the London value of g, = 32.2, is to be taken. Velocity = space divided by time, V = S -s- T, if V be uniform. V = 2S -s- T if V be uniformly accelerated. Work = force multiplied by space = FS = i/ 2 MV 2 = FVT (V uniform). Power = rate of work = work divided by time = FS •*■ T = P = product of force into uniform velocity == FV. Power exerted for a certain time produces work; PT = FS = FVT. Effort is a force which acts on a body in the direction of its motion. Resistance is that which is opposed to an acting force. It is equal and opposite to the force. Horse-power Hours, an expression for work measured as the product of a power into the time during which it acts, = PT. Sometimes it is the summation of a variable power for a given time, or the average power multiplied by the time. Energy, or stored work, is the capacity for performing work. It is measured by the same unit as work, that is, in foot-pounds. It may be either potential, as in the case of a body of water stored in a reservoir, capable of doing work by means of a water-wheel, or actual, sometimes called kinetic, which is the energy of a moving body. Potential energy is measured by the product of the weight of the stored body into the distance through which it is capable of acting, or by the product of the pressure it exerts into the distance through which that pressure is capable of acting. Potential energy may also exist as stored heat, or as stored chemical energy, as in fuel, gunpowder, etc., or as electrical energy, the measure of these energies being the amount of work that they are capable of perform- ing. Actual energy of a moving body is the work which it is capable of performing against a retarding resistance before being brought to rest, and is equal to the work which must be done upon it to bring it from a state of rest to its actual velocity. 504 MECHANICS. The measure of actual energy is the product of the weight of the body into the height from which it must fall to acquire its actual velocity. If v = the velocity in feet per second, according to the principle of falling v 2 bodies, h, the height due to the velocity, = — ; and if w = the weight, the energy = 1/2 fnv 2 = wv 2 -4- 2g = wh. Since energy is the capacity for perform- ing work, the units of work and energy are equivalent, or FS = i/2 mv 2 = wh. Energy exerted = work done. The actual energy of a rotating body whose angular velocity is A and A 2 1 moment of inertia 2w 2 = /is — , that is, the product of the moment of inertia into the height due to the velocity, A, of a point whose distance from the axis of rotation is unity; or it is equal to — , in which w is the weight of the body and v is the velocity of the center of gyration. Work of Acceleration. — The work done in giving acceleration to a body is equal to the product of the force producing the acceleration, or of the resistance to acceleration, into the distance moved in a given time. This force, as already stated, equals product of the mass into the accelera- tion, or / = ma = — — • . If the distance traversed in the time t = s, then work = fs = -t— s. 9 t Example. — What work is required to move a body weighing 100 lbs. horizontally a distance of 80 ft. in 4 seconds, the velocity uniformly increasing, friction neglected? Mean velocity v m = 20 ft. per second; final velocity = V2 = 2v m = 40; initial velocity vi = 0; acceleration, a = — — - = — = 10; force = -a= ^L X 10 = 31.1 lbs.; distance 80 ft.; work = fs = 31.1 X SO = 2488 foot-pounds. The energy stored in the body moving at the final velocity of 40. ft. per second is 1/2 mv 2 = I %2 = ^x^Te = 2488 f00t -P° urKls ' which equals the work of acceleration, . W V2 10 Vo V2 . 1 w „ If a body of the weight W falls from a height H, the work of acceleration is simply WH, or the same as the work required to raise the body to the same height. Work of Accelerated Rotation. — Let A = angular velocity of a solid body rotating about an axis, that is, the velocity of a particle whose radius is unity. Then the velocity of a particle whose radius is r is v = Ar. If the angular velocity is accelerated from A t to A 2 , the increase of the velocity of the particle is vi — Vi=r (Ai — At), and the work of accelerat- ing it is w v£ — -t>i 2 _ wr 2 A2 2 — Ai 2 9 2 ~ g 2 in which w is the weight of the particle. A is measured in radians. The work of acceleration of the whole body is The term 2w 2 is the moment of inertia of the body. " Force of the Blow " of a Steam Hammer or Other Falling Weight. — The question is often asked: "With what force does a falling hammer strike? " The question cannot be answered directly, and it is based upon a misconception or ignorance of fundamental mechanical IMPACT. 505 laws. The energy, or capacity of doing work, of a body raised to a given height and let fall cannot be expressed in pounds, simply, but only in foot- pounds, which is the product of the weight into the height through which it falls, or the product of its weight -*- 64.32 into the square of the velocity, in feet per second, which it acquires after falling through the given height. If F = weight of the body, M its mass, g the acceleration due to gravity, *S the height of fall, and v the velocity at the end of the fall, the energy in the body just before striking is FS = 1/2 Mv 2 =Wv 2 -i-2ji= Wv 2 -*- 64.32, which is the general equation of energy of a moving body. Just as the energy of the body is a product of a force into a distance, so the work it does when it strikes is not the manifestation of a force, which can be ex- pressed simply in pounds, but it is the overcoming of a resistance through a certain distance, which is expressed as the product of the average resist- ance into the distance through which it is exerted. If a hammer weighing 100 lbs. falls 10 ft., its energy is 1000 foot-pounds. Before being brought to rest it must do 1000 foot-pounds of work against one or more resistances. These are of various kinds, such as that due to motion imparted to the body struck, penetration against friction, or against resistance to shearing or other deformation, and crushing and heating of both the falling body and the body struck. The distance through which these resisting forces act is generally indeterminate, and therefore the average of the resisting forces, which themselves generally vary with the distance, is also indeter- minate. Impact of Bodies. — If two inelastic bodies collide, they will move on together as one mass, with a common velocity. The momentum of the combined mass is equal to the sum of the momenta of the two bodies before impact. If m 3 and m 2 are the masses of the two bodies and v x and v 2 their respective velocities before impact, and v their common velocity after impact, (mi + m 2 )v = niiVi + m 2 v 2 , _ m x v x + m 2 V2 rrti + m 2 m,\V\ — m 2 v 2 If the bodies move in opposite directions, v= ; — — , or the velocity mi + tn 2 of two inelastic bodies after impact is equal to the algebraic sum of their momenta before impact, divided by the sum of their masses. If two inelastic bodies of equal momenta impinge directly upon one an- other from opposite directions they will be brought to rest. Impact of Inelastic Bodies Causes a Loss of Energy, and this loss is equal to the sum of the energies due to the velocities lost and gained by the bodies, respectively. y2miVi 1 + l/2m 2 t> 2 2 — V2 (m x + m 2 ) v 2 =1/2 mi (vi — v) 2 + 1/2 mi (vi — v) 2 ; in which vi — v is the velocity lost by mi and v — vi the velocity gained by mi. Example. — Let mi = 10, mi = 8, v x = 12, vi = 15. 10 X 12 8X15 If the bodies collide they will come to rest, for v= " = 0. The energy loss is 1/2 10 X 144+ I/28 X 225 -1/2 18 X = 1/2 10(12 - 0)2+1/28(15- 0) 2 = 1620 ft.-lbs. What becomes of the energy lost? Ans. It is used doing internal work on the bodies themselves, changing their shape and heating them. For imperfectly elastic bodies, let e = the elasticity, that is, the ratio which the force of restitution, or the internal force tending to restore the shape of a body after it has been compressed, bears to the force of com- pression; and let mi and m 2 be the masses, Vi and v 2 their velocities before impact, and Vi, v 2 their velocities after impact; then f m-iVi + mivi m 2 e (v t — v 2 ) Ul mi + mi mi + m 2 Vi mivi + mivi m\e (v t — vi) pi\ + mi mi + mi 506 MECHANICS. If the bodies are perfectly elastic, their relative velocities before and after impact are the same. That is, vi' — vi' = v 2 — vi. In the impact of bodies, the sum of their momenta after impact is the same as the sum of their momenta before impact. mxVi + m 2 v 2 = m 1 v 1 + m 2 v 2 . For demonstration of these and other laws of impact, see Smith's Me- chanics; also, Weisbach's Mechanics. Energy of Recoil of Guns. {Eng'g, Jan. 25, 1884, p. 72.) — Let W = the weight of the gun and carriage; V = the maximum velocity of recoil; w = the weight of the projectile; v = the muzzle velocity of the projectile. Then, since the momentum of the gun and carriage is equal to the momentum of the projectile (because both are acted on by equal force, the pressure of the gases in the gun, for equal time), we have WV = wv, or V = wv -5- W. Taking the case of a 10-inch gun firing a 400-lb. projectile with a muzzle velocity of 2000 feet per second, the weight of the gun and carriage being 22 tons = 50,000 lbs., we find the velocity of recoil = , 7 2000 X 400 n . , , , V = — t- n nhn — =16 feet per second. Now the energy of a body in motion is WV 2 -*■ 2 g. Therefore the energy of recoil = 5 °'°°°* 162 = 198,800 foot-pounds. Ji X O — .— 400 X 2000 2 The energy of the projectile is - QO = 24,844,000 foot-pounds. Z X oZ.JL Conservation of Energy. — No form of energy can ever be pro- duced except by the expenditure of some other form, nor annihilated ex- cept by being reproduced in another form. Consequently the sum total of energy in the universe, like the sum total of matter, must always remain the same. (S. Newcomb.) Energy can never be destroyed or lost; it can be transformed, can be transferred from one body to another, but no matter what transformations are undergone, when the total effects of the exertion of a given amount of energy are summed up the result will be exactly equal to the amount originally expended from the source. This law is called the Conservation of Energy. (Cotterill and Slade.) A heavy body sustained at an elevated position has potential energy. When it falls, just before it reaches the earth's surface it has actual or kinetic energy, due to its velocity. When it strikes, it may penetrate the earth a certain distance or may be crushed. In either case friction results by which the energy is converted into heat, which is gradually radiated into the earth or into the atmosphere, or both. Mechanical energy and heat are mutually convertible. Electric energy is also convertible into heat or mechanical energy, and either kind of energy may be converted into the other. Sources of Energy. — The principal sources of energy on the earth's surface are the muscular energy of men and animals, the energy of the wind, of flowing water, and of fuel. These sources derive their energy from the rays of the sun. Under the influence of the sun's rays vegetation grows and wood is formed. The wood may be used as fuel under a steam- boiler, its carbon being burned to carbon dioxide. Three-tenths of its heat energy escapes in the chimney and by radiation, and seven-tenths appears as potential energy in the steam. In the steam-engine, of this seven-tenths six parts are dissipated in heating the condensing water and are wasted; the remaining one-tenth of the original heat energy of the wood is con- verted into mechanical work in the steam-engine, which may be used to drive machinery. This work is finally, by friction of various kinds, or pos- sibly after transformation into electric currents, transformed into heat which is radiated into the atmosphere, increasing its temperature. Thus ANIMAL POWER. 507 all the potential heat energy of the wood is, after various transformations, converted into heat, which, mingling with the store of heat in the atmos- phere, apparently is lost. But the carbon dioxide generated by the com- bustion of the wood is, again, under the influence of the sun's rays, absorbed by vegetation, and more wood may thus be formed having poten- tial energy equal to the original. Perpetual Motion. — The law of the conservation of energy, than which no law of mechanics is more firmly established, is an absolute barrier to all schemes for obtaining by mechanical means what is called " perpetual motion," or a machine which will do an amount of work greater than the equivalent of the energy, whether of heat, of chemical combination, of elec- tricity, or mechanical energy, that is put into it. Such a result would be the creation of an additional store of energy in the universe, which is not possible by any human agency. The Efficiency of a Machine is a fraction expressing the ratio of the useful work to the whole work performed, which is equal to the energy expended. The limit to the efficiency of a machine is unity, denoting the efficiency of a perfect machine in which no work is lost. The difference between the energy expended and the useful work done, or the loss, is usually expended either in overcoming friction or in doing work on bodies surrounding the machine from which no useful work is received. Thus in an engine propelling a vessel part of the energy exerted in the cylinder does the useful work of giving motion to the vessel, and the remainder is spent in overcoming the friction of the machinery and in making currents and eddies in the surrounding water. A common and useful definition of efficiency is " output divided by input." ANIMAL POWER. Work of a Man against Known Resistances. (Rankine.) Kind of Exertion. lbs. V, ft. per sec. T" 3600 (hours per day). RV, ft.-lbs. per sec. RVT, ft.-lbs. per day. 1. Raising his own weight up 143 40 44 143 6 132 26.5 (12.5 ^ 18.0 (20.0 13.2 15 0.5 0.75 0.55 0.13 1.3 0.075 2.0 5.0 2.5 14.4 2.5 ? 8 6 6 6 10 10 8 ? 8 2 min. 10 8? 71.5 30 24.2 18.5 7.8 9.9 53 62.5 45 288 33 ? 2,059,200 648,000 522,720 399,600 280,800 2. Hauling up weights with rope, and lowering the rope un- 3. Lifting weights by hand 4. Carrying weights up-stairs and returning unloaded 5. Shoveling up earth to a 6. Wheeling earth in barrow up slope of 1 in 12, 1/2 horiz. veloc. 0.9 ft. per sec, and re- 356,400 7. Pushing or pulling horizon- tally (capstan or oar) 1,526,400 8. Turning a crank or winch 1,296,000 1,188,000 480,000 Explanation. — R, resistance; V, effective velocity = distance through which R is overcome -h total time occupied, including the time of moving unloaded, if any; T", time of working, in seconds per day; T" -*- 3600, same time, in hours per day; RV, effective power, in foot- pounds per second; RVT, daily work. 508 MECHANICS. Performance of a Man in Transporting Loads Horizontally. (Rankine.) Kind of Exertion. T" LV, L, V, 3600 lbs. lbs. ft.-sec. (hours per con- veyed day). 1 foot. 140 5 10 700 224 12/3 10 373 132 12/3 10 220 90 21/2 7 225 140 12/3 6 233 ( 252 \ 126 11.7 1474.2 I o 23.1 LVT, lbs. con- veyed 1 foot. 11. Walking unloaded, viana- porting his own weight 12. Wheeling load L in 2-whld. barrow, return unloaded . . 13. Ditto in 1-wh. barrow, ditto. . 14. Traveling with burden. ..... . 15. Carrying burden, returning unloaded 16. Carrying burden, for 30 sec- onds only 13,428,000 7,920,000 5,670,000 Explanation. — L, load; V, effective velocity, computed as before; T", time of working, in seconds per day; T" -*- 3600, same time in hours per day; LV, transport per second, in lbs. conveyed one foot; LVT, daily transport. In the first line only of each of the two tables above is the weight of the man taken into account in computing the work done. Clark says that the average net daily work of an ordinary laborer at a pump, a winch, or a crane may be taken at 3300 foot-pounds per minute, or one-tenth of a horse- power, for 8 hours a day; but for shorter periods from four to five times this rate may be exerted. Mr. Glynn says that a man may exert a force of 25 lbs. at the handle of a crane for short periods; but that for continuous work a force of 15 lbs. is all that should be assumed, moving through 220 feet per minute. Man-wheel. — Fig.102 is a sketeh of a very efficient man-power hoist- ing-machine which the author saw Fig. 102. in Berne, Switzerland, in 1889. The face of the wheel was wide enough for three men to walk abreast, so that nine men could work in it at one time. Work of a Horse against a Known Resistance. (Rankine.) Kind of Exertion. 1. Cantering and trotting, draw- ing a light railway carriage (thoroughbred) 2. Horse drawing cart or boat, walking (draught-horse) . . . 3. Horse drawing a gin or mill, walking 4. Ditto, trotting min. 221/2 mean 301/2 max. 50 100 66 V. T" 3600 RV. J H2/3 4 4471/2 3.6 8 432 3.0 6.5 8 41/2 300 429 8,640,000 6,950,000 ANIMAL POWER. 509 Explanation. — R, resistance, in lbs.; V, velocity, in feet per second; T" ■*■ 3600, hours work per day; RV, work per second; RVT, work per day. The average power of a draught-horse, as given in line 2 of the above table, being 432 foot-pounds per second, is 4 32/55o = 0.785 of the con- ventional value assigned by Watt to the ordinary unit of the rate of work of prime movers. It is the mean of several results of experiments, and may be considered the average of ordinary performance under favor- able circumstances. Performance of a Horse in Transporting Loads Horizontally. (Rankine.) Kind of Exertion. L. V. T. LV. LVT. 5. Walking with cart, always T500 750 1500 270 180 3.6 . 7.2 2.0 3.6 7.2 10 41/2 10 10 7 5400 5400 3000 972 1296 194,400,000 87,480,000 7. Walking with cart, going loaded, returning empty; V, mean velocity 8. Carrying burden, walking . . 108,000,000 34,992,000 32,659,200 Explanation. — L, load in lbs. ; V, velocity in feet per second ; T, work- ing hours per day; LV, transport per second; LVT, transport per day. This table has reference to conveyance on common roads only, and those evidently in bad order as respects the resistance to traction upon them. Horse-Gin. — In this machine a horse works less advantageously than in drawing a carriage along a straight track. In order that the best possible results may be realized with a horse-gin, the diameter of the cir- cular track in which the horse walks should not be less than about forty feet. Oxen, 31ules, Asses. — Authorities differ considerably as to the power of these animals. The following may be taken as an approximative com- parison between them and draught-horses (Rankine): Ox. — Load, the same as that of average draught-horse; best velocity and work, two-thirds of horse. Mule. — Load, one-half of that of average draught-horse; best velocity, the same as horse; work, one-half. Ass. — Load, one-quarter that of average draught-horse; best velocity, the same; work, one-quarter. Reduction of Draught of Horses by Increase of Grade of Roads. (Engineering Record, Prize Essays on Roads, 1892.) — Experiments on English roads by Gay frier & Parnell: Calling load that can be drawn on a level 100: On a rise of 1 in 100. 1 in 50. 1 in 40. 1 in 30. 1 in 26. 1 in 20. 1 in 10. A horse can draw only 90 81 72 64 54 40 25 The Resistance of Carriages on Roads is (according to Gen. Morin) given approximately by the following empirical formula: W r = IL [a + b (u - 3.28)]. In this formula R — total resistance; r = radius of wheel in inches; W = gross load; u = velocity in feet per second; while a and b are constants, whose values are: For good broken-stone road, a = 0.4to0.55, b = 0.024 to 0.026; for paved roads, a = 0.27, b = 0.0684. Rankine states that on gravel the resistance is about double, and on sand five times, the resistance on good broken-stone roads. 510 MECHANICS. ELEMENTS OF MACHINES. The object of a machine is usually to transform the work or mechanical energy exerted at the point where the machine receives its motion into work at the point where the final resistance A r. d is overcome. The specific result may be to change the character or direction of mo- tion, as from circular to rectilinear, or vice \ 6* 6w a Ow versa, to change the velocity, or to overcome L (\w a great resistance by the application of a W moderate force. In all cases the total energy p 1n „ exerted equals the total work done, the latter G - IUd ' including the overcoming of all the frictional resistances of the machine as well as the use- ful work performed. No increase of power can be obtained from any machine, since this is impossible according to the law of conser- _] B vationof energy. In a frictionless machine the product of the force exerted at the driving- point into the velocity of the driving-point, cr the distance it moves in a given interval of time, equals the product of the resistance into the distance through which the resist- Fl 104 ance is overcome in the same time. The most simple machines, or elementary machines, are reducible to three classes, viz., the Lever, the Cord, and the Inclined Plane. The first class includes every machine con- sisting of a solid body capable of revolving B on an axis, as the Wheel and Axle. The second class includes every machine in which force is transmitted by means of flexi- ble threads, ropes, etc., as the Pulley. vJW The third class includes every machine in jr IG jq5 which a hard surface inclined to the direc- tion of motion is introduced, as the Wedge and the Screw. A Lever is an inflexible rod capable of motion about a fixed point, called a fulcrum. The rod may be straight or bent at any angle, or curved. It is generally regarded, at first, as without weight, but its weight may be considered as another force applied in a vertical direction at its center of gravity. The arms of a lever are the portions of it intercepted between the force, P, and fulcrum, C, and between the weight or load, W, and fulcrum. Levers are divided into three kinds or orders, according to the relative positions of the applied force, load, and fulcrum. In a lever of the first order, the fulcrum lies between the points at which the force and load act. (Fig. 103 ) In a lever of the second order, the load acts at a point between the fulcrum and the point of action of the force. (Fig. 104.) In a lever of the third order, the point of action of the force is between that of the load and the fulcrum. (Fig. 105.) In all cases of levers the relation between the force exerted or the pull, P, and the load lifted, or resistance overcome, W, is expressed by the equation P X AC = W X BC, in which AC is the lever-arm of P, and BC is the lever-arm of W, or moment of the force = the moment of the resistance. (See Moment.) In cases in which the direction of the force (or of the resistance) is not at right angles to the arm of the lever on which it acts, the "lever-arm" is the length of a perpendicular from the fulcrum to the line of direction of the force (or of the resistance). W : P : : AC : BC, or, the ratio of the resistance to the applied force is the inverse ratio of their lever-arms. Also, if Vwis the velocity of W, and Vp is the velocity of P, W : P : : Vp: Vw, and P X Vp = W X Vw. If Sp is the distance through which the applied force acts, and Sw is the distance the load is lifted or through which the resistance is over- come, W : P : : Sp : Sw : W X Sw = P X Sp, or the load into the dis- ELEMENTS OF MACHINES. 511 tance it is lifted equals the force into the distance through which it is exerted. These equations are general for all classes of machines as well as for levers, it being understood that friction, which in actual machines in- creases the resistance, is not at present considered. The Bent Lever. — In the bent lever (see Fig. 96, p. 490), the lever- arm of the weight m is cf instead of bf. The lever is in equilibrium when n X af — m X cf, but it is to be observed that the action of a bent lever may be very different from that of a straight lever. In the latter, so long as the force and the resistance act in lines parallel to each other, the ratio of the lever-arms' remains constant, although the lever itself changes its inclination with the horizontal. In the bent lever, however, this ratio changes: thus, in the cut, if the arm bf is depressed to a horizontal direction, the distance cf lengthens while the horizontal projection of af shortens, the latter becoming zero when the direction of af becomes vertical. As the arm af approaches the vertical, the weight m which may be lifted with a given force s is very great, but the distance through which it may be lifted is very small. In all cases the ratio of the weight m to the weight n is the inverse ratio of the horizontal projection of their respective lever-arms. The Moving Strut (Fig. 106) is similar to the bent lever, except that one of the arms is missing, and that the force and the resistance to be overcome act at the same end of the single arm. The resistance in the case shown in the cut is not the load W, but its resistance to being moved, R, which may be simply that due to its friction on the hori- zontal plane, or some other oppos- ing force. When the angle between the strut and the horizontal plane changes, the ratio of the resistance to the applied force changes. When the angle becomes very small, a moderate force will overcome a very great resistance, which tends to become infinite as the angle ap- proaches zero. If a =the angle, P X cos a = R X sin a. cos a = 0.99619, sin a = 0.08716, R = 11.44 P. The stone-crusher (Fig. 107) shows a practical example of the use of two moving struts. The Toggle-joint is an elbow or knee-joint consisting of two bars so connected that they may be brought into a straight line and made to produce great endwise pressure when a force is applied to bring them into this position. It is a case of two moving struts placed end to end, Fig. 106. If a = 5 degrees, Fig. 107. Fig. 108. the moving force being applied at their point of junction, in a direction at right angles to the direction of the resistance, the other end of one of the struts resting against a fixed abutment, and that of the other against the body to be moved. If a=the angle each strut makes with the straight line joining the points about which their outer ends rotate, the ratio of the resistance to the applied force is R : P ' : : cos a : 2 sin a ; 2 R sin a = P cos a. The ratio varies when the angle varies, becoming infinite when the angle becomes zero. 512 MECHANICS. Fig. 109. The toggle-joint is used where great resistances are to be overcome through very small distances, as in stone-crushers (Fig. 108). The Inclined Plane, as a mechanical element, is supposed perfectly hard and smooth, unless friction be considered. It assists in sustaining a heavy body by its reaction. This reaction, however, being normal to the plane, cannot entirely counteract the weight of the body, which acts vertically downward. Some other force must therefore be made to act upon the body, in order that it may be sustained. If the sustaining force act parallel to the plane (Fig. 109), the force is to the weight as the height of the plane is to its length, measured on the incline. If the force act parallel to the base of the plane, the force is to the weight as the height is to the base. If the force act at any other angle, let i = the angle of the plane with the horizon, and e= the angle of the direction of the applied force with the angle of the plane. P : W : : sin i : cos e; PX cos e = W sin i. Problems of the inclined plane may be solved by£the parallelogram of forces thus: Let the weight W be kept at rest on the incline by the force P, acting in the line bP' , parallel to the plane. Draw the vertical line ba to repre- sent the weight; also bb' perpendicular to the plane, and complete the parallelogram b'c. Then the vertical weight bais the resultant of bb' , the measure of support given by the plane to the weight, and be, the force of gravity tending to draw the weight down the plane. The force required to maintain the weight in equilibrium is represented by this force be. Thus the force and the weight are in the ratio of be to ba. Since the triangle of forces abc is similar to the triangle of the incline ABC, the latter may be substituted for the former in determining the relative magnitude of the forces, and P : W : : be : ab : : BC : AB. The Wedge is a pair of inclined planes united by their bases. In the application of pressure to the head or butt end of the wedge, to cause it to penetrate a resisting body, the applied force is to the resistance as the thickness of the wedge is to its length. Let t be the thickness, I the length, IF the resistance, and Pthe applied force or pressure on the head of the wedge. Then, friction neglected, P; W : : t : I; P = -— ; W = -r- The Screw is an inclined plane wrapped around a cylinder in such a way that the height of the plane is parallel to the axis of the cylinder. If the screw is formed upon the internal surface of a hollow cylinder, it is usually called a nut. When force is applied to raise a weight or overcome a resistance by means of a screw and nut, either the screw or the nut may be fixed, the other being movable. The force is generally applied at the end of a wrench or lever-arm, or at the circumference of a wheel. If r = radius of the wheel or lever-arm, and p = pitch of the screw, or distance between threads, that is, the height of the inclined plane for one revo- lution of the screw, P = the applied force, and W = the resistance overcome, then, neglecting resistance due to friction, 2 irr X P = Wp; W = 6.283 Pr -*- p. The ratio of P to W is thus independent of the diameter of the screw. In . actual screws, much of the power transmitted is lost through friction. The Cam is a revolv- ing inclined plane. It may be either an in- clined plane wrapped around a cylinder in such a way that the height of jr IG ] the plane is radial to the cylinder, such as the ordinary lifting-cam, used in stamp-mills (Fig. 110), ELEMENTS OF MACHINES. 513 or it may be an inclined plane curved edgewise, and rotating in a plane parallel to its base (Fig. 111). The relation of the weight to the applied force is calculated in the same manner as in the case of the screw. Pulleys or Blocks. — P = force applied, or pull; W = load lifted, or resistance. In the simple pulley A (Fig. 112) the point P on the pulling rope descends the same amount that the load is lifted, therefore P = W. In B and C the point P moves twice as far as the load is lifted, therefore W = 2 P. In B and C there is one movable block, and two plies of the rope engage with it. In D there are three sheaves in the movable block, each with two plies engaged, or six in all. Six plies of the rope are therefore shortened by the same amount that the load is lifted, and the point P moves six times as far as the load, consequently W — 6 P. In general, the ratio of W to P is equal to the number of plies of the rope that are shortened, and also is equal to the number of plies that engage the lower block. If the lower block has 2 sheaves and the upper 3, the end of the rope is fastened to a hook in the top of the lower block, and then there are 5 plies shortened instead of 6, and W= 5 P. If 7 = velocity of W, and v = velocity of P, then in all cases VW = vP, whatever the number of sheaves or their arrangement. If the hauling rope, at the pulling end, passes first around a sheave in the upper or stationary block, it makes no difference in what direction the rope is led from this block to the point at which the pull on the rope is applied ; but if it first passes around the movable block, it is necessary that the pull be exerted in a direc- tion parallel to the line of action of the resistance, or a line joining the centers of the two blocks, in order to obtain the maximum effect. If the rope pulls on the lower block at an angle, the block will be pulled out of the line drawn between the load and the upper block, and the effective pull will be less than the actual pull on the rope in the ratio of the cosine of the angle the pulling rope makes with the vertical, or line of action of the resistance, to unity. Differential Pulley. (Fig. 113.)— Two pulleys, B and C, of different radii, rotate as one piece about a fixed axis, A. An endless chain, BDECLKH, passes over both pulleys. The rims of the pulleys are shaped so as to hold the chain and prevent it from slipping. One of the bights or loops in which the chain hangs, DE, passes under and supports the running block F. The other loop or bight, HKL, hangs freely, and is called the hauling part. It is evident that the velocity of the haul- ing part is equal to that of the pitch-circle of the pulley B. In order that the velocity-ratio may be exactly uniform, the radius of the sheave F should be an exact mean between the radii of B and C. Consider that the point B of the cord BD moves through an arc whose length = AB, during the same time the point C or the cord CE will 514 MECHANICS. threads wind the same way. Si s 2 r Fig. 115. Fig. 114. move downward a distance = AC. The length of the bight or loop BDEC will be shortened by AB — AC, which will cause the pulley F to be raised half of this amount. If P = the pulling force on the cord HK, and W the weight lifted at F, then P X AB = W X 1/2 (AB -AC). To calculate the length of chain required for a differential pulley, take the following sum: Half the circumference of A + half the circumference of B + half the circumference of F + twice the greatest distance of F from A + the least length of loop HKL. The last quantity is fixed according to convenience. The Differential Windlass (Fig. 114) is identical in principle with the differential pulley, the difference in construction being that in the dif- ferential windlass the running block hangs in the bight of a rope whose two parts are wound round, and have their ends respectively made fast to two barrels of different radii, which rotate as one piece about the axis A. The differential windlass is little used in practice, because of the great length of rope which it requires. The Differential Screw (Fig. 115) is a com- pound screw of different pitches, in which the . JVi and N2 are the two nuts; S1S1, the longer-pitched thread; S 2 Sn. the short er-pi t ch ed thread: in the figure both these threads are left-handed. At each turn of the screw the nut N 2 advances relatively to Ni through a distance equal to the difference of the pitches. The use of the differential screw is to combine the slowness of advance due to a fine pitch with the strength of thread which can be obtained by means of a coarse pitch only. A Wheel and Axle, or Windlass, resembles two pulleys on one axis, having different diameters. If a weight be lifted by means of a rope wound over the axle, the force being applied at the rim of the wheel, the action is like that of a lever of which the shorter arm is equal to the radius of the axle plus half the thickness of the rope, and the longer arm is equal to the radius of the wheel. A wheel and axle is therefore sometimes classed as a perpetual lever. If P = the applied force, D — diameter of the wheel, 17 = the weight lifted, and d the diameter of the axle + the diameter of the rope, PD = Wd. Toothed-wheel Gearing is a combination of. two or more wheels and axles (Fig. 116). If a series of wheels and pinions gear into each other, as in the cut, friction neglected, the weight lifted, or resistance over- come, is to the force applied inversely as the distances through which they act in a given time. If R, Ri, Ri be the radii of the successive wheels, measured to the pitch-line of the teeth, and r, r t , r 2 the radii of the cor- responding pinions, P the applied force, and W the weight lifted, f X R X Ri X R2 = W X r X n X ri, or the applied force is to the weight as the product of the radii of the pinions is to the product of the radii of the wheels; or, as the product of the numbers expressing the teeth in each pinion is to the product of the numbers expressing the teeth in each wheel. Endless Screw, or Worm-gear. (Fig. 117.) — This gear is com- monly used to convert motion at high speed into motion at very slow speed. When the handle P describes a complete circumference, the pitch- line of the cog-wheel moves through a distance equal to the pitch of the screw, and the weight W is lifted a distance equal to the pitch of the screw multiplied by the ratio of the diameter of the axle to the diameter of the J)itch-circle of the wheel. The ratio of the applied force to the weight ifted is inversely as their velocities, friction not being considered; but the friction in the worm-gear is usually very great, amounting sometimes to three or four times the useful work done. If v = the distance through which the force P acts in a given time, say 1 second, and V = distance the weight W is lifted in the same time, r = radius of the crank or wheel through which P acts, t = pitch of the screw, STRESSES IN FRAMED STRUCTURES. 515 and also of the teeth on the cog-wheel, d = diameter of the axle, and 6 283 v D D = diameter of the pitch-line of the cog-wheel, v = - L -r — -r X V; V= vXtd -T- 6.283 rD. Pv = WV+ friction. STRESSES IN FRAMED STRUCTURES. Framed structures in general consist of one or more triangles, for the reason that the triangle is the one polygonal form whose shape cannot be changed without distorting one of its sides. Problems in stresses of simple framed structures may generally be solved either by the applica- tion of the triangle, parallellogram, or polygon of forces, by the principle of the lever, or by the method of moments. We shall give a few ex- amples, referring the student to the works of Burr, Dubois, Johnson, and others for more elaborate treatment of the subject. 1. A Simple Crane. (Figs. 118 and 119.) — A is a fixed mast, B a brace or boom, T a tie, and P the load. Required the strains in B and T. The weight P, considered as acting at the end of the boom, is held in equilibrium by three forces: first, gravity acting downwards; second, the tension in T; and third, the thrust of B. Let the length of the line p represent the magnitude of the downward force exerted by the load, and draw a parallelogram with sides bt parallel, respectively, to B and T, such that p is the diagonal of the parallelogram. Then b and t are the components drawn to the same scale as p, p being the resultant. Then if the length p represents the load, t is the tension in the tie, and b is the compression in the brace. Or, more simply, T, B, and that portion of the mast included between them or A' may represent a triangle of forces, and the forces are propor- tional to the length of the sides of the triangle; that is, if the height of the J t rl T/ // // -^ — \ *- % © Fig. 118. Fig. 120 triangle A' — the load, then B = the compression in the brace, and T = the tension in the tie; or if P = the load in pounds, the tension in T *= P X -77 » and the compression in B = P X -ry Also, if a = the angle the inclined member makes with the mast, the other member being 516 MECHANICS. horizontal, and the triangle being right-angled, then the length of the inclined member = height of the triangle X secant a, and the strain in the inclined member = P secant a. Also, the strain in the horizontal member = P tan a. The solution by the triangle or parallelogram of forces, and the equa- tions Tension in T=PX T/A', and Compression in B = PX B/A', hold true even if the triangle is not right-angled, as in Fig. 120; but the trigono- metrical relations above given do not hold, except in the case of a right- angled triangle. It is evident that as A' decreases, the strain in both T and B increases, tending to become infinite as A' approaches zero. If the tie T is not attached to the mast, but is extended to the ground, as shown in the -dotted line, the tension in it remains the same. 2. A Guyed Crane or Derrick. (Fig. 121.) — The strain in B is, as before, P X B/A', A' being that portion of the vertical included between B and T, wherever T may be attached to A. If, however, the tie T is attached to B beneath its extremity, there may be in addition a bending strain in B due to a tendency to turn about the point of attachment of T as a fulcrum. The strain in T may be calculated by the principle of moments. The moment of P is Pc, that is, its weight X its perpendicular distance from the point of rotation of B on the mast. The moment of the strain on T is the product of the strain into the perpendicular distance from the line «*. — ?L_ T Fig. 121. of its direction to the same point of rotation of B, or Td. The strain in T therefore = Pc •*■ d. As d decreases, the strain on T increases, tending to infinity as d approaches zero. The strain on the guy-rope is also calculated by the method of moments. The moment of the load about the bottom of the mast O is, as before, Pc. If the guy is horizontal, the strain in it is F and its moment is Ff, and F = Pc -r- /. If it is inclined, the moment is the strain G X the perpendicular distance of the line of its direction from O, or Gg, and G = Pc ■*■ g. The guy-rope having the least strain is the horizontal one F, and the strain in G.= the strain in F X the secant of the angle between F and G. As G is made more nearly vertical g decreases, and the strain increases, becoming infinite when g = 0. 3. Shear-poles with Guys. (Fig. 122.) — First assume that the two masts act as one placed at BD, and the two guys as one at AB. Calculate the strain in BD and AB as in Fig. 120. Multiply half the strain in BD (or AB) by the secant of half the angle the two masts (or guys) make with each other to find the strain in each mast (or guy). Two Diagonal Braces and a Tie-rod. (Fig. 123.) — Sup- pose the braces are used to Compressive stress on AD = 1/2 P X AD AB. This is true only if CB and BD Fig. 122. sustain a single load P. v i5; on Ci = 1/2 PX CA STRESSES IN FRAMED STRUCTURES. 517 are of equal length, in which case 1/2 of P is supported by each abutment C and D. If they are unequal in length (Fig. 124), then, by the principle of the lever, find the reactions of the abutments Pi and R 2 . If P is the load applied at the point B on the lever CD, the fulcrum being D, then Bi X CD = P X BD and Ri X CD = P X BC; Ri = PX BD + CD; P 2 = PX BC + CD. The strain on AC = Ri X AC -*> AS, and on AD = #2 X AD -*- AS. The strain on the tie = RiX CB + AB = R2X BD + AB. When CP = BD, Ri — R2. The strain on CB and BD is the same, whether the braces are of equal length or not, and is equal to 1/2 P X 1/2 CD •*■ AB. Fig. 125. Fig. 124. If the braces support a uniform load, as a pair of rafters, the strains caused by such a load are equivalent to that caused by one-half of the load applied at the center. The horizontal thrust of the braces against each other at the apex equals the tensile strain in the tie. King-post Truss or Bridge. (Fig. 125.) — If the load is distributed over the whole length of the truss, the effect is the same as if half the load were placed at the center, the other half being carried by the abutments. Let P = one-half the load on the truss, then tension in the vertical tie A B = P. Com- pression in each of the inclined braces = l/ 2 P X AD -4- AB. Tension in the tie CD = 1/2 P X BD + AB. Horizontal thrust of inclined brace AD at D = the tension in the tie. If W = the total load on one truss uniformly distributed, I = its length and d = its depth, then the tension on the horizontal tie = Wl ■*■ 8 d. Inverted King-post Truss. (Fig. 126.) — If P = a load applied at B, or one-half of a uniformly distributed load, then compression on AB = P (the floor-beam CD not being considered to have any resistance to a slight bend- ing). Tension on AC or AD = V2 P X AD h- AB. Compression on CD = 1/2 P X BD + AB. Queen-post Truss. (Fig. 127.) — If uniformly loaded, and the queen-posts divide the length into three equal bays, the load may be considered to be divided into three equal parts, two parts of which, Pi and P2, are concentrated at the panel joints and the remainder is equally divided between the abutments and supported by them directly. The two parts Pi and P2 only are considered to affect the members of the truss. Strain in the vertical ties BE and CF each equals Pi or P2. Strain on AB and CD each = Pi X CD +- CF. Strain on the tie AE or EF or PD = Pi X t-, , 07 FD-i- CF. Thrust on BC = tension Fig. 127. on EF ^ For stability to resist heavy unequal loads the queen-post truss should have diagonal braces from B to F and from C to E. Fig. 126. 518 MECHANICS. Inverted Queen-post Truss. (Fig. 128.) — Compression on EB and FC each = Pi or P 2 . Compression on AB or BC or CD = Pi X AP -*-#P. Tension on A E or FD = Pi X AP -*- PP. Tension on EF = compression on BC. For stability to resist unequal loads, ties rhouid be run from C to E and from B to P. Burr Truss of Five Panels. (Fig. 129.) — Four-fifths of the load may be taken as concentrated at the points P, K, L and P, the other fifth being supported directly by the two abutments. For the strains in BA and CD the truss may be considered as a queen-post truss, with the loads Pi, P2 concentrated at E, and the loads P 3 , P 4 concentrated at P Then compressive strain on AB = {Pi + P 2 ) x AB -=- BE. The strain on CD is the same if the loads and panel lengths are equal. The tensile Fig. 128. Fig. 129. strain on BE or CF = Pi + P 2 . That portion of the truss between E and P may be considered as a smaller queen-post truss, supporting the loads P 2 , Pz at K and L. The strain on EG or HF = P 2 X EG + GK. The diagonals GL and KH receive no strain unless the truss is unequally loaded. The verticals GK and HL each receive a tensile strain equal to P2 or P 3 . For the strain in the horizontal members: BG and CH receive a thrust equal to the horizontal component of the thrust in AB or CD, = (Pi + P 2 ) X tan angle ABE, or (Pi + P 2 ) x AE ^ BE. GH receives this thrust, and also, in addition, a thrust equal to the horizontal component of the thrust in EG or HF, or, in all, (Pi 4- P 2 + P 3 ) X AE + BE. The tension in AE or FD equals the thrust in BG or HC, and the ten- sion in EK, KL, and LF equals the thrust in GH. Pratt or Whipple Truss. (Fig. 130.) — In this truss the diagonals are ties, and the verticals are struts or columns. Calculation by the method of distribution of strains: Consider first the load Pi. The truss having six bays or panels, 5/6 of the load is trans- mitted to the abutment H, and l/e to the abutment 0, on the principle of the lever. As the five-sixths must be transmitted through J A and AH, write on these members the figure 5. The one-sixth is transmitted successively through JC, CK, KD, DL, etc., passing alternately through a tie and a strut. Write on these members, up to the strut GO inclusive, the figure 1. Then consider the load P 2 , of which 4/ 6 goes to AH and 2/6 to GO. Write on KB, BJ, J A, and AH the figure 4, and on KD, DL, LE, etc., the figure 2. The load P 2 transmits 3/ 6 in each direction; write 3 on each of the members through which this stress passes, and so on for all the loads, when the figures on the several members will appear as on the cut. Adding them up, we have the following totals: Tension on diagonals \ AJ BH BK CJ CL DK DM EL EN FM F0 GN .tension on aiagonaisj 15 10 x 6 3 3 6 1 10 ,0 15 Compression on verticals {*$ f Q J C f D Q L E f ™ <*> Each of the figures in the first line is to be multiplied by Ve P X secant of angle HAJ, or l/e P X AJ •*■ AH, to obtain the tension, and each STRESSES IN FRAMED STRUCTURES. 519 figure in the lower line is to be multiplied by l/ 6 P to obtain the com- pression. The diagonals HB and FO receive no -strain. It is common to build this truss with a diagonal strut at HB instead of the post HA and the diagonal AJ; in which case 5/ 6 f the load P is carried through JB and the strut BH, which latter then receives a strain = 15 /6 P X secant of HBJ. OOO fi f 2 P 3 P 4 h Fig. 130. The strains in the upper and lower horizontal members or chords in- crease from the ends to the center, as shown in the case of the Burr truss. AB receives a thrust equal to the horizontal component of the tension in AJ, or 15/6 P X tan A JB. BC receives the same thrust + the horizontal component of the tension in BK, and so on. The tension in the lower chord of each panel is the same as the thrust in the upper chord of the same panel. (For calculation of the chord strains by the method of moments, see below.) The maximum thrust or tension is at the center of the chords and is WL equal to ^j-> in which W is the total load supported by the truss, L is the length, and D the depth. This is the formula for maximum stress in the chords of a truss of any form whatever. The above calculation is based on the assumption that all the loads Pi, P2, etc., are equal. If they are unequal, the value of each has to be taken into account in distributing the strains. Thus the tension in AJ, with unequal loads, instead of being 15 X V6P secant would be seed X (5/e Pi + 4/e P2 + 3/ 6 P 3 + 2/ 6 P 4 + 1/6 P 5 ). Each panel load, Pi, etc., includes its fraction of the weight of the truss. General Formula for Strains in Diagonals and Verticals. — Let n = total number of panels, x = number of any vertical considered from the nearest end, counting the end as 1, r = rolling load for each panel, P = total load for each panel, _. [(n-x) + (n-x) 2 -(x-l) + (x-l)*] P r(x-l) + (x-l)* Strain on verticals = 2ft For a uniformly distributed load, leave out the last term, [r (x - 1) + (x - 1) 2 J v2ji. Strain on principal diagonals (AJ, GN, etc.) = strain on verticals X secant 0, that is secant of the angle the diagonal makes with the vertical. Strain on the counterbraces (BH, CJ, FO, etc.): The strain on the counterbrace in the first panel is 0, if the load is uniform. On the 2d, 3d, 4th, etc., it is P secant X ^ » 1 -~ < 1+ ^ +3 , etc., P being the total load in one panel. Strain in the Chords — Method of 31oments. — Let the truss be uniformly loaded, the total load acting on it = W. Weight supported at each end, or reaction of the abutment = W/2. Length of the truss = L. Weight on a unit of length = W/L. Horizontal distance from the nearest abutment to the point (say M in Fig. 130) in the chord where the strain is to be determined = x. Horizontal strain at that point (tension on the lower chord, compression in the upper) = H. Depth of the truss = D. 520 MECHANICS. By the method of moments we take the difference of the moments, about the point M, of the reaction of the abutment and of the load between M and the abutments, and equate that difference with the moment of the resistance, or of the strain in the horizontal chord, considered with reference to a point in the opposite chord, about which the truss would turn if the first chord were severed at M . The moment of the reaction of the abutment is Wx/2. The moment of the load from the abutment to M is (W/Lx) X the distance of its center of gravity from M , which is x/2, or moment = Wx 2 -5- 2 L. Moment of the Wx Wx 2 W / x 2 \ stress in the chord = HD = — — — -5-^- - whence H — — I x - -=-!• If x = or L, H ■■ Itx 2 ■ L/2, II WL 8D' which is the horizontal strain at the middle of the chords, as before given. Fig. 131. The Howe Truss. (Fig. 131.) — In the Howe truss the diagonals are struts, and the verticals are ties. The calculation of strains may be made in the same method as described above for the Pratt truss. The Warren Girder. (Fig. 132.) — In the Warren girder, or triangu- lar truss, there are no vertical struts, and the diagonals may transmit either tension or compression. The strains in the diagonals may be calculated by the method of distribution of strains as in the case of the rectangular truss. Fig. 132. On the principle of the lever, the load Pi being 1/10 of the length of the span from the line of the nearest support a, transmits 9/io of its weight to a and 1/10 to g. Write 9 on the right hand of the strut la, to represent the compression, and 1 on the right hand of 16, 2c, 3d, etc., to represent com- pression, and on the left hand of b2, c3, etc., to represent tension. The load Pi transmits T/\.o of its weight to a and 3/i to g. Write 7 on each member from 2 to a, and 3 on each member from 2 to g, placing the figures representing compression on the right hand of the member, and those representing tension on the left. Proceed in the same manner with all the loads, then sum up the figures on each side of each diagonal, and write the difference of each sum beneath, and on the side of the greater sum, to show whether the difference represents tension or compression. The results are as follows: Compression, la, 25; 2b, 15; 3c, 5; 3d, 5; 4e, 15; 5a, 25. Tension, lb, 15; 2c, 5; 4d, 5;5e, 15. Each of these figures is to STRESSES IN FRAMED STRUCTURES. 521 be multiplied by 1/10 of one of the loads as Pi, and by the secant of the angle the diagonals make with a vertical line. The strains in the horizontal chords may be determined by the method of moments as in the case of rectangular trusses. Roof-truss. — Solution by Method of Moments. — The calculation of strains in structures by the method of statical moments consists in taking a cross-section of the structure at a point where there are not more than three members (struts, braces, or chords). To find the strain in either one of these members take the moment about the intersection of the other two as an axis of rotation. The sum of the moments of these members must be if the structure is in equilibrium. But the moments of the two members that pass through the point of ref- erence or axis are both 0, hence one equation containing one unknown quantity can be found for each cross-section. Fig. 133. In the truss shown in Fig. 133 take a cross-section at ts, and determine the strain in the three members cut by it, viz., CE, ED, and DF. Let X = force exerted in direction CE, Y = force exerted in direction DE, Z = force exerted in direction FD. For X take its moment about the intersection of Y and Z at D = Xx. For Y take its moment about the intersection of X and Z at A = Yy. For Z take its moment about the intersection of X and Y at E = Zz. Let z = 15, x = 18.6, y = 38.4, AD = 50, CD = 20 ft. Let P a , P 2 , P 3 , Pa be equal loads, as shown, and 3 1/2 P the reaction of the abutment A. The sum of all the moments taken about D or A or E will be when the structure is at rest. Then - Xx + 3.5 P X 50 - P 3 X 12.5 - P 2 X 25 - Pi X 37.5 = 0. The +■ signs are for moments in the direction of the hands of a watch or " clockwise " and — signs for the reverse direction or anti-clockwise. Since , P = Pi = P2 = P 3 , - 18.6 X + 175 P - 75 P = 0; - 18.6 X = - 100 P; X = 100 P-5- 18.6 = 5.376 P. - Yy + P 3 X 37.5 + P 2 X 25 + Pi X 12.5 = 0; 38.4 Y = 75 ,; Y = 75 P h- 38.4 = 1.953 P. - Zz + 3.5 PX 37.5 - PiX 25 - P 2 X 12.5 - P 3 X = 0; 15 Z = 93.75 P;Z = 6.25 P. In the same manner the forces exerted in the other members have been found as follows: EG = 6.73 P;G J = 8.07 P; J A = 9A2P;JH = 1.35 P; GF = 1.59 P; AH = 8.75 P; HF = 7.50 P. The Fink Roof-truss. (Fig. 134.) — An analysis by Prof. P. H. hilbrick {Van N„ Mag., Aug., 1880) gives the following results: W= total load on roof; JV== No. of panels on both rafters; W/N= P = load at each joint b, d, f, etc.; V= reaction at A = 1/2 W = 1/2 NP = 4P; AD= S; AC = L; CD = D; ti,h,tz= tension on De, eg, gA, respectively; ci, C2, c 3 , c 4 = compression on Cb, bd, df, and fA. 522 MECHANICS. Strains in 1, orDe = h= 2PS + D; 2, " eg = k = 3 PS -s- Z>; 3, " gA = t s =7frPS -*- D; 4, "A/ = c 4 =7/ 2 PL + D; 5, " /d = c 3 = 7/ 2 PL/D-PD/L; 6, " eft = c 2 \=y2PL/D-2PD/L; 7, or &C = c t = 7/ 2 PL/D - 3 PD/L; 8, " bcoxfg= PS -h L; 9," de =2PSh- L; 10, " cd or dg= 1/2 PS -^ D; 11," ec =PS -v- D; 12," cC =3/2 PS •*• Z>. Exampm:. — Given a Fink roof-truss of span 64 ft., depth 16 ft., with four panels on each side, as in hecut; total load 32 tons, or 4 tons each at the points /, d, 6, C, etc. (and 2 tons each at A and B, which trans- mit no strain to the truss me mbers). Here W = 32tons, P = 4 tons, S= 32 ft., D = 16 ft., L = ^S 2 + Z> 2 = 2.236 X D. L + D = 2.236, D -*- L = 0.4472, £-i-D = 2, S -i- L = 0.8944. The strains on the numbered members then are as follows: 1, 2X4X2 =16 tons; 2, 3X4X2 =24 3, 7/ 2 X4X2 =28 4, 7/2X4X2.236=31.3 " 5, 31.3-4X0.447 = 29.52 " 6, 31.3-8X0.447 = 27.72 " 7,31.3-12X0.447 =25.94 tons. 8, 4X0.8944= 3.58 " 9, 8X0.8944= 7.16 " 10, 2X2 =4 11, 4X2 =8 " 12, 6X2 =12 " The Economical Angle. — A structure of tri- angular form, Fig. 135, is supported at a and b. It sustains any load L, the elements cc being in com- pression and t in tension. Required the angle 9 so that the total weight of the structure shall be a minimum. F. R. Honey (Sci. Am. Supp., Jan. 17, 1891) gives a solution of this problem, with the result tan 9 =v/H- r ' in which C and T represent Fig. 135. the crushing and the tensile strength respectively of the material employed. It is applicable to any material. For C = T, 9 = 543/ 4 °. For C = 0.4 T (yellow pine), 9 = 49 3/4 . For Cj= 0.8 T (soft steel), 9 = 531/4°. For C = 6 T (cast iron), 0= 691/4°. PYROMETRY. 523 HEAT. THERM031ETERS. The Fahrenheit thermometer is generally used in English-speaking countries, and the Centigrade, or Celsius, thermometer in countries that use the metric system. In many scientific treatises in English, however, the Centigrade temperatures are also used, either with or without their Fahrenheit equivalents. The Reaumur thermometer is used to some extent on the Continent of Europe. In the Fahrenheit thermometer the freezing-point of water is taken at 32°, and the boiling-point of water at mean atmospheric pressure at the sea-level, 14.7 lbs. per sq. in., is taken at 212°, the distance between these two points being divided into 180°. In the Centigrade and Reaumur thermometers the freezing-point is taken at 0°. The boiling-point is 100° in the Centigrade scale, and 80° in the Reaumur. 1 Fahrenheit degree = 5/9 deg. Centigrade =4/9 deg. Reaumur. 1 Centigrade degree = 9/5 deg. Fahrenheit =4/5 deg. Reaumur. 1 Rdaumur degree = 9/4 deg. Fahrenheit =5/4 deg. Centigrade. Temperature Fahrenheit = 9/ 5 x temp. C. + 32° =9/ 4 R. + 32°. Temperature Centigrade = 5/ 9 (temp. F. — 32°) =5/4 R. Temperature Reaumur = 4/ 5 temp. C. =4/ 9 (F. _ 32 ). Handy Rule for Converting Centigrade Temperature to Fah- renheit. — Multiply by 2, subtract a tenth, add 32. Example. — 100° C.X2 = 200, - 20 = 180, +32= 212° F. Mercurial Thermometer. (Rankine, S. E., p. 234.) — The rate of expansion of mercury with rise of temperature increases as the temperature becomes higher; from which it follows, that if a thermometer showing the dilatation of mercury simply were made to agree with an air thermometer at 32° and 212°, the mercurial thermometer would show lower temperatures than the air thermometer between those standard points, and higher tem- peratures beyond them. For example, according to Regnault, when the air thermometer marked 350° C. (= 662° F.), the mercurial thermometer would mark 362.16° C. (= 683.89° F.), the error of the latter being in excess 12.16° C. (= 21.89° F.). Actual mercurial thermometers indicate intervals of temperature pro- portional to the difference between the expansion of mercury and that of ' glass. The inequalities in the rate of expansion of the glass (which are very different for different kinds of glass) correct, to a greater or less extent, the errors arising from the inequalities in the rate of expansion of the mercury. For practical purposes connected with heat engines, the mercurial ther- mometer made of common glass may be considered as sensibly coinciding with the air-thermometer at all temperatures not exceeding 500° F. If the mercury is not throughout its whole length at the same tempera- ture as that being measured, a correction, k, must be added to the tem- perature t in Fahrenheit degrees; k = 95 D (t-f) 4- 1,000,000, where D is the length of the mercury column exposed, measured in Fahrenheit degrees, and t is the temperature of the exposed part of the thermometer. When long thermometers are used in shallow wells in high-pressure steam pipes this correction is often 5° to 10° F. (Moyer on Steam Turbines.) j PYROMETRY. Principles Used in Various Pyrometers. Pyrometers may be classified according to the principles upon which they operate, as follows: 1. Expansion of mercury in a glass tube. When the space above the mercury is filled with compressed nitrogen, and a specially hard glass is used for the tube, mercury thermometers may be made to indicate tem- peratures as high as 1000° F. TEMPERATURES, CENTIGRADE AND FAHRENHEIT c. F. C. F. C. F. C. F. C. F. C. F. €. F. -40 -40. 26 78.8 92 197.6 158 316.4 224 435.2 290 554 950 1742 -39 -38.2 27 80.6 93 199.4 159 318.2 225 437. 300 572 960 1760 -38 -36.4 28 82.4 94 201.2 160 320. 226 438.8 310 590 970 1778 -37 -34.6 29 84.2 95 203. 161 321.8 227 440.6 320 608 980 1796 -36 -32.8 30 86. 96 204.8 162 323.6 228 442.4 330 626 990 1814 -35 -31. 31 87.8 97 206.6 163 325.4 229 444.2 340 644 1000 1832 -34 -29.2 32 89.6 98 208.4 164 327.2 230 446. 350 662 1010 1850 -33 -27.4 33 91.4 99 210.2 165 329. 231 447.8 360 680 1020 1868 -32 -25.6 34 93.2 100 212. 166 330.8 232 449.6 370 698 1030 1886 -31 -23.8 35 95. 101 213.8 167 332.6 233 451.4 380 716 1040 1904 -30 -22. 36 96.8 102 215.6 168 334.4 234 453.2 390 734 1050 1922 -29 -20.2 37 98.6 103 217.4 169 336.2 235 455. 400 752 1060 1940 -28 -18.4 38 100.4 104 219.2 170 338. 236 456.8 410 770 1070 1958 -27 -16.6 39 102.2 105 221. 171 339.8 237 458.6 420 788 1080 1976 -26 -14.8 40 104. 106 222.8 172 341.6 238 460.4 430 806 1090 1994 -25 -13. 41 105.8 107 224.6 173 343.4 239 462.2 440 824 1100 2012 -24 -11.2 42 107.6 108 226.4 174 345.2 240 464. 450 842 1110 2030 -23 - 9.4 43 109.4 109 228.2 175 347. 241 465.8 460 i 860 1120 2048 -22 - 7.6 44 111.2 110 230. 176 348.8 242 467.6 470 878 1130 2066 -21 - 5.8 45 113. 111 231.8 177 350.6 243 469.4 480 896 1140 2084 -20 - 4. 46 114.8 112 233.6 178 352.4 244 471.2 490 914 1150 2102 -19 - 2.2 47 116.6 113 235.4 179 354.2 245 473. 500 932 1160 2120 -18 - 0.4 48 118.4 114 237.2 180 356. 246 474.8 510 950 1170 2138 -17 4- 1.4 49 120.2 115 239. 181 357.8 247 476.6 520 968 1180 2156 -16 3.2 50 122. 116 240.8 182 359.6 248 478.4 530 986 1190 2174 -15 5. 51 123.8 117 242.6 183 361.4 249 480.2 540 1004 1200 2192 -14 6.8 52 125.6 118 244.4 184 363.2 250 482. 550 1022 1210 2210 -13 8.6 53 127.4 119 246.2 185 365. 251 483.8 560 1040 1220 2228 -12 10.4 54 129.2 120 248. 186 366.8 252 485.6 570 1058 1230 2246 -11 12.2 55 131. 121 249.8 187 368.6 253 487.4 580 1076 1240 2264 -10 14. 56 132.8 122 251.6 188 370.4 254 489.2 590 1094 1250 2282 - 9 15.8 57 134.6 123 253.4 189 372.2 255 491. 600 1112 1260 2300 - 8 17.6 58 136.4 124 255.2 190 374. 256 492.8 610 1130 1270 2318 - 7 19.4 59 138.2 125 257. 191 375.8 257 494.6 620 1148 1280 2336 - 6 21.2 60 140. 126 258.8 192 377.6 258 496.4 630 1166 1290 2354 - 5 23. 61 141.8 127 260.6 193 379.4 259 498.2 640 1184 1300 2372 - 4 24.8 62 143.6 128 262.4 194 381.2 260 500. 650 1202 1310 2390 - 3 26.6 63 145.4 129 264.2 195 383. 261 501.8 660 1220 1320 2408 - 2 28.4 64 147.2 130 266. 196 384.8 262 503.6 670 1238 1330 2426 - 1 ■ 30.2 65 149. 131 267.F 197 386.6 263 505.4 680 1256 1340 2444 32. 66 150.8 132 269.6 198 388.4 264 507.2 690 1274 1350 2462 + 1 33.8 67 152.6 133 271.4 199 390.2 265 509. 700 1292 1360 2480 2 35.6 68 154.4 134 273.2 200 392. 266 510.8 710 1310 1370 2498 3 37.4 69 156.2 135 275. 201 393.8 267 512.6 720 1328 1380 2516 4 39.2 70 158. 136 276.8 202 395.6 268 514.4 730 1346 1390 2534 5 41. 71 159.8 137 278.6 203 397.4 26*9 516.2 740 1364 1400 2552 6 42.8 72 161.6 138 280.4 204 399.2 270 518. 750 1382 1410 2570 7 44.6 73 163.4 139 282.2 205 401. 271 519.8 760 1400 1420 2588 8 46.4 74 165.2 140 284. 206 402.8 272 521.6 770 1418 1430 2606 9 48.2 75 167. 141 285.8 207 404.6 273 523.4 780 1:436 1440 2624 10 50. 76 168.8 142 287.6 208 406.4 274 525.2 790 1454 1450 2642 11 51.8 77 170.6 143 289.4 209 408.2 275 527. 800 1472 1460 2660 12 53.6 78 172.4 144 291.2 210 410. 276 528.8 310 1490 1470 2678 13 55.4 79 174.2 145 293. 211 411.8 277 530.6 320 1508 1480 2696 14 57.2 80 176. 146 294.8 212 413.6 278 532.4 830 1526 1490 2714 15 59. 81 177.8 147 296.6 213 415.4 279 534.2 840 1544 1500 2732 16 60.8 82 179.6 148 298.4 214 417.2 280 536. 850 1562 1510 2750 "7 62.6 83 181.4 149 300.2 215 419. 281 537.8 360 1580 1520 2768 18 64.4 84 183.2 150 302. 216 420.8 282 539.6 370 1598 1530 2786 19 66.2 85 185. 151 303.8 217 422.6 283 541.4 380 1616 1540 2804 20 68. 86 186.8 152 305.6 218 424.4 284 543.2 890 1634 1550 2822 21 69.8 87 188.6 153 307.4 219 426.2 285 545. 900 1652 1600 2912 22 71.6 88 190.4 154 309.2 220 428. 286 546.8 910 1670 1650 3002 23 73.4 89 192.2 155 311. 221 429.8 287 548.6 920 1688 1700 3092 24 75.2 90 194. 156 312.8 222 431.6 288 550.4 930 1706 1750 3182 25 77. 91 195.8 157 314.6 223 433.4 289 552.2 940 1724 1800 3272 TEMPERATURES , FAHRENHEIT AND CENTIGRADE • F. C. F. 26 C. -3.3 F. C. 33.3 F. C. F. C. F. C. 143.3 F. C. -40 -40. 92 158 70. 224 106.7 290 360 182.2 -39 -39.4 27 -2.8 93 33.9 159 70.6 225 107.2 291 143.9 370 187.8 -38 -38.9 28 -2.2 94 34.4 160 71.1 226 107.8 292 144.4 380 193.3 -37 -38.3 29 -1.7 95 35. 161 71.7 227 108.3 293 145. 390 198.9 -36 -37.8 30 -1.1 96 35.6 162 72.2 228 108.9 294 145.6 400 204.4 -35 -37.2 31 -0.6 97 36.1 163 72.8 229 109.4 295 146.1 410 210. -34 -36.7 32 0. 98 36.7 164 73.3 230 110. 296 146.7 420 215.6 -33 -36.1 33 +0.6 99 37.2 165 73.9 231 I 10.6 297 147.2 430 221.1 -32 -35.6 34 1.1 100 37.8 166 74.4 232 111.1 298 147.8 440 226.7 -31 -35. 35 ].7 101 38.3 167 75. 233 111.7 299 148.3 450 232.2 -30 -34.4 36 2.2 102 38.9 168 75.6 234 112.2 300 148.9 460 237.8 -29 -33.9 37 2.8 103 39.4 169 76.1 235 112.8 301 149.4 470 243.3 -28 -33.3 38 3.3 104 40. 170 76.7 236 113.3 302 150. 480 248.9 -27 -32.8 39 3.9 105 40.6 171 77.2 237 113.9 303 150.6 490 254.4 -26 -32.2 40 4.4 106 41.1 172 77.8 238 114.4 304 151.1 500 260. -25 -31.7 41 5. 107 41.7 173 78.3 239 115. 305 151.7 510 265.6 -24 -31.1 42 5.6 108 42.2 174 78.9 240 115.6 306 152.2 520 271.1 -23 -30.6 43 6.1 109 42.8 175 79.4 241 116.1 307 152.8 530 276.7 -22 -30. 44 6.7 110 43.3 176 80. 242 116.7 308 153.3 540 282.2 -21 -29.4 45 7.2 111 43.9 177 80.6 243 117.2 309 153.9 550 287.8 -20 -28.9 46 7.8 112 :■: : 178 81.1 244 117.8 310 154.4 560 293.3 -19 -28.3 47 8.3 113 45. 179 81.7 245 118.3 311 155. 570 298.9 -18 -27.8 48 8.9 114 45.6 180 82.2 246 118.9 312 155.6 580 304.4 -17 -27.2 49 9.4 115 46.1 181 82.8 247 119.4 313 156.1 590 310. -16 -26.7 50 10. 116 46.7 182 83.3 248 120. 314 156.7 600 315.6 -15 -26.1 51 10.6 117 47.2 183 83.9 249 120.6 315 157.2 610 321.1 -14 -25.6 52 11.1 118 47.8 184 84.4 250 121.1 316 157.8 620 326.7 -13 -25. 53 11.7 119 48.3 185 85. 251 121.7 317 158.3 630 332.2 -12 -24.4 54 12.2 120 48.9 186 85.6 252 122.2 318 158.9 640 337.8 -11 -23.9 55 12.8 121 49.4 187 86.1 253 122.8 319 159.4 650 343.3 -10 -23.3 56 13.3 122 50. 188 86.7 254 123.3 320 160. 660 348.9 - 9 -22.8 57 13.9 123 50.6 189 87.2 255 123.9 321 160.6 670 354.4 - 8 -22.2 58 14.4 124 51.1 190 87.8 256 124.4 322 161.1 680 360. - 7 -21.7 59 15. 125 51.7 191 83.3 257 125. 323 161.7 690 365.6 - 6 -21.1 60 15.6 126 52.2 192 88.9 258 125.6 324 162.2 700 371.1 - 5 -20.6 61 16.1 127 52.8 193 89.4 259 126.1 325 162.8 710 376.7 - 4 -20. 62 16.7 128 53.3 194 90. 260 126.7 326 163.3 720 382.2 - 3 -19.4 63 17.2 129 53.9 195 90.6 261 127.2 327 163.9 730 387.8 - 2 -18.9 64 17.8 130 54.4 196 91.1 262 127.8 328 164.4 740 393.3 - 1 -18.3 65 18.3 131 55. 197 91.7 263 128.3 329 165. 750 398.9 -17.8 66 18.9 132 55.6 198 92.2 264 128.9 330 165.6 760 404.4 + 1 -17.2 67 19.4 133 56.1 199 92.8 265 129.4 331 166.1 770 410. 2 -16.7 68 20. 134 56.7 200 93.3 266 130. 332 166.7 780 415.6 3 -16.1 69 20.6 135 57.2 201 93.9 267 130.6 333 67.2 790 421.1 4 -15.6 70 21.1 136 57.8 202 94.4 268 131.1 334 67.8 800 426.7 5 -15. 71 21.7 137 58.3 203 95. 269 131.7 335 68.3 810 432.2 6 -14.4 72 22.2 138 58.9 204 95.6 270 132.2 336 68.9 820 437.8 7 -13.9 73 22.8 139 59.4 205 96.1 271 132.8 337 69.4 830 443.3 8 -13.3 74 23.3 140 50. 206 96.7 272 133.3 338 70. 840 448.9 9 -12.8 75 23.9 141 50.6 207 97.2 273 133.9 339 70.6 850 454.4 10 -12.2 76 24.4 142 51.1 208 97.8 274 134.4 340 71.1 860 460. 11 -11.7 77 25. 143 51.7 209 98.3 275 135. 341 71.7 870 465.6 12 -11.1 78 25.6 144 52.2 210 98.9 276 135.6 342 72.2 880 471.1 13 -10.6 79 26.1 145 52.8 211 99.4 277 136.1 343 72.8 890 476.7 14 -10. 80 26.7 146 53.3 212 100. 278 136.7 344 73.3 900 482.2 15 - 9.4 81 27.2 147 53.9 213 100.6 279 137.2 345 73.9 910 487.8 16 - 8.9 82 27.8 148 54 4 214 101.1 280 137.8 346 74.4 920 493.3 17 - 8.3 83 28.3 149 55. 215 101.7 281 138.3 347 75. 930 498.9 18 - 7.8 84 28.9 150 55.6 216 102.2 282 138.9 348 75.6 940 504.4 19 - 7.2 85 29.4 151 56.1 217 102.8 283 139.4 349 76.1 950 510. 20 - 6.7 86 30. 152 56.7 218 103.3 284 140. 350 76.7 960 515.6 21 - 6.1 87 30.6 153 57.2 219 103.9 285 140.6 351 77.2 970 521.1 22 - 5.6 88 31.1 154 57.8 220 104.4 286 141.1 352 77.8 980 526.7 23 - 5. 89 31.7 155 38.3 221 105. 287 141.7 353 78.3 990 532.2 24 - 4.4 90 32.2 156 58.9 222 105.6 288 142.2 354 78.9 1000 537.8 25 - 3.9 91 32.8 157 39.4 223 106.1 289 142.8 355 179.4 1010 543.3 526 2. Contraction of clay, as in the old Wedgwood pyrometer, at one time used by potters. This instrument was very inaccurate, as the contraction of clay varied with its nature. 3. Expansion of air, as in the air-thermometer, Wiborgh's pyrometer, Uehling and Steinbart's pyrometer, etc. 4. Pressure of vapors, as in some forms of Bristol's recording pyrometer. 5. Relative expansion of two metals or other substances, as in Brown's, Bulkley's and other metallic pyrometers, consisting of a copper rod or tube inside of an iron tube, or vice versa, with the difference of expansion multiplied by gearing and indicated on a dial. 6. Specific heat of solids, as in the copper-ball and platinum-ball pyrometers. 7. Melting-points of metals, alloys, or other substances, as in approxi- mate determination of temperature by melting pieces of zinc, lead, etc., or as in Seger's fire-clay pyrometer. 8. Time required to heat a weighed quantity of water inclosed in a vessel, as in one form of water pyrometer. 9. Increase in temperature of a stream of water or other liquid flow- ing at a given rate through a tube inserted into the heated chamber. 10. Changes in the electric resistance of platinum or other metal, as in the Siemens pyrometer. 11. Measurement of an electric current produced by heating the junction of two metals, as in the Le Chatelier pyrometer. 12. Dilution by cold air of a stream of hot air or gas flowing from a heated chamber and determination of the temperature of the mixture by a mercury thermometer, as in Hobson's hot-blast pyrometer. 13. Polarization and refraction by prisms and plates of light radiated from heated surfaces, as in Mesure" and Nouel's pyrometric telescope or optical pyrometer, and Wanner's pyrometer. 14. Heating the filament of an electric lamp to the same color as that of an incandescent body, so that when the latter is observed through a telescope containing the lamp the filament becomes invisible, as in Hol- born and Kurlbaum's and Morse's optical pyrometers. The current required to heat the filament is a measure of the temperature. 15. The radiation pyrometer. The radiation from an incandescent surface is received in a telescope containing a thermo-couple, and the electric current generated therein is measured, as in Fury's radiation pyrometer. (See "Optical Pyrometry " by C. W. W. Waidner and G. K. Burgess, Bulletin No. 2, Bureau of Standards, Department of Commerce and Labor; also Eng'g, Mar. 1, 1907.) Platinum or Copper Ball Pyrometer. — A weighed piece of platinum, copper, or iron is allowed to remain in the furnace or heated chamber till it has attained the temperature of its surroundings. It is then suddenly taken out and dropped into a vessel containing water of a known weight and temperature. The water is stirred rapidly., and its maximum tem- perature taken. Let W = weight of the water, w the weight of the ball, t = the original and T the final heat of the water, and S the specific heat of the metal; then the temperature of fire may be found from the formula ' W(T - t) , _ wS The mean specific heat of platinum between 32° and 446° F. is 0.03333 or 1/30 that of water, and it increases with the temperature about 0.000305 for each 100° F. For a fuller description, by J. C. Hoadley, see Trans. A. S. M. E., vi, 702. Compare also Henry M. Howe, Trans. A. I. M. E., xviii, 728. For accuracy corrections are required for variations in the specific heat of the water and of the metal at different temperatures, for loss of heat by radiation from the metal during the transfer from the furnace to the water, and from the apparatus during the heating of the water; also for the heat- absorbing capacity of the vessel containing the water. Fire-clay or fire-brick may be used instead of the metal ball. Le Chatelier's Thermo-electric Pyrometer. — For a very full description, see paper by Joseph Struthers, School of Mines Quarterly, vol. xii, 1891; also, paper read by Prof. Roberts-Austen before the Iron and Steel Institute, May 7, 1891. PYROMETRY. 527 The principle upon which this pyrometer is constructed is the measure- ment of a current of electricity produced by heating a couple composed of two wires, one platinum and the other platinum with 10% rhodium — the current produced being measured by a galvanometer. The composition of the gas winch surrounds the couple has no influence on the indications. When temperatures above 2500° F. are to be studied, the wires must have an isolating support and must be of good length, so that all parts of a furnace can be reached. The wires are supported in an iron tube 1/2 inch interior diameter and held in place by a cylinder of refractory clay having two holes bored through, in which the wires are placed. The shortness of time (five seconds) allows the temperature to be taken with- out deteriorating the tube. Tests made by this pyrometer in measuring furnace temperatures under a great variety of conditions show that the readings of the scale uncorrected are always within 45° F. of the correct temperature, and in the majority of industrial measurements this is sufficiently accurate. Graduation of Le Chatelier's Pyrometer. — W. C. Roberts-Austen in his Researches on the Properties of Alloys, Proc. Inst. M. E., 1892, says: The electromotive force produced by heating the thermo-junction to any given temperature is'measured by the movement of the spot of light on the scale graduated in millimeters. The scale is calibrated by heating the thermo-junction to temperatures which have been carefully deter- mined by the aid of the air-thermometer, and plotting the curve from the data so obtained. Many fusion and boiling-points have been estab- lished by concurrent evidence of various kinds, and are now generally accepted. The following table contains certain of these: Deg. F. Deg. C. Deg. F Deg. C. 212 100 Water boils. 1733 945 Silver melts. 618 326 Lead melts. 1859 1015 Potassium sulphate 676 358 Mercury boils. melts. 779 415 Zinc melts. 1913 1045 Gold melts. 838 448 Sulphur boils. 1929 1054 Copper melts. Palladium melts. 1157 625 Aluminum melts. 2732 1500 1229 665 Selenium boils. 3227 1775 Platinum melts. The Temperatures Developed in Industrial Furnaces. — M. Le Chatelier states that by means of his pyrometer he has discovered that the temperatures which occur in melting steel and in other industrial operations have been hitherto overestimated. He finds the melting heat of white cast iron 1135° (2075° F.), and that of gray cast iron 1220° (2228° F.). Mild steel melts at 1475° (2687° F.), and hard steel at 1410° (2570° F.). The furnace for hard porcelain at the end of the baking has a heat of 1370° (2498° F.). The heat of a normal incandescent lamp is 1800° (3272° F.), but it may be pushed to beyond 2100° (3812° F.). Prof. Boberts- Austen (Recent Advances in Pyrometry, Trans. A.T.M.E., Chicago Meeting, 1893) gives an excellent description of modern forms of pyrometers. The following are some of his temperature determinations. Ten-ton Open-hearth Furnace, Woolwich Arsenal. Degrees Degrees Centigrade. Fahr. Temperature of steel, 0.3% carbon, pouring into ladle. . . 1645 2993 Steel, 0.3% carbon, pouring into large mold 1580 2876 Reheating furnace, interior . 930 1706 Cupola furnace, No. 2 cast iron, pouring into ladle 1600 2912 The following determinations have been effected by M. Le Chatelier: Bessemer Process. Six-ton Converter. A. Bath of slag 1580 2876 B. Metal in ladle 1640 2984 C. Metal in ingot mold 1580 2876 D. Ingot in reheating furnace 1200 2192 E. Ingot under the hammer , . . 1080 1976 528 HEAT. Open-hearth Furnace (Semi-mild Steel). Deg. C. Deg. F. A. Fuel gas near gas generator 720 1328 B. Fuel gas entering into bottom of regenerator chamber. . 400 752 C. Fuel gas issuing from regenerator chamber 1200 2192 Air issuing from regenerator chamber 1000 1832 Chimney gases. Furnace in perfect condition 300 590 End of the melting of pig charge 1420 2588 Completion of conversion . 1500 2732 Molten steel. In the ladle — Commencement of casting. . . 1580 2876 End of casting 1490 2714 In the molds 1520 2768 For very mild (soft) steel the temperatures are higher by 50° C. Blast-furnace (Gray-Bessemer Pig). Opening in face of tuyere 1930 3506 Molten metal — Commencement of fusion 1400 2552 End, or prior to tapping 1570 2858 Hoffman Red-brick Kiln. Burning temperatures 1100 2012 R. Moldenke (The Foundry, Nov., 1898) determined with a Le Chatelier pyrometer the melting-point of 42 samples of pig iron of different grades. The range was from 2030° F. for pig containing 3.98% combined carbon to 2280 for pig containing 0.13 combined carbon and 3.43% graphite. The results of the whole series may be expressed within 30° F. by the formula Temp. =2300° — 70 X % of combined carbon. Hobson's Hot-blast Pyrometer consists of a brass chamber having three hollow arms and a handle. The hot blast enters one of the arms and induces a current of atmospheric air to flow into the second arm. The two currents mix in the chamber and flow out through the third arm, in which the temperature of the mixture is taken by a mercury thermom- eter. The openings in the arms are adjusted so that the proportion of hot blast to the atmospheric air remains the same. The Wiborgh Air-pyrometer. (E. Trotz, Trans. A.I.M.E., 1892.) — The inventor using the expansion-coefficient of air, as determined by Gay-Lussac, Dulon, Rudberg, and Regnault, bases his construction on the following theory: If an air-volume, V, inclosed in a porcelain globe and connected through a capillary pipe with the outside air, be heated to the temperature T (which is to be determined) and thereupon the con- nection be discontinued, and there be then forced into the globe contain- ing V another volume of air V of known temperature t, which was previously under atmospheric pressure H, the additional pressure h, due to the addition of the air-volume V to the air-volume V, can be measured by a manometer. But this pressure is of course a function of the tem- perature T. Before the introduction of V , we have the two separate air-volumes, V at the temperature T, and V at the temperature t, both under the atmospheric pressure H. After the forcing in of V into the globe, we have, on the contrary, only the volume V of the temperature T, but under the pressure H + h. Seger Cones. (Catalog, Stowe-Fuller Co., 1907.) — Seger cones were developed in Germany by Dr. Herman A. Seger. They comprise a series of triangular pyramids about 3 in. high and 5/ 8 in. wide at the base, each a trifle less fusible than the next. When the series is placed in a furnace whose temperature is gradually raised, one cone after another will bend as its temperature of plasticity is reached. The temperature at which it bends so far that its apex touches the surface supporting it, determines a point on Seger's scale. Seger used as his standard, Zettlitz kaolin and Rackonitz shale clay of the following analyses: Zettlitz kaolin. . Rackonitz clay. . 46.87 52.50 Alu- 38.56 45.22 Iron Oxide. 0.83 0.81 Mag- nesia. / Potash) I Soda. J 1.06 trace Loss on Ig- nition. 12.73 0.78 PYROMETRY. Rackomtz shale clay consists of 99.27% clay substance and 0.73% sand. The melting-point of a cone depends on the ratio of alumina to silica and the amount of fluxes contained. The following table shows the chemical formulae, mixtures and melting-points of Seger cones from 1 to 36. The temperatures corresponding to the melting-points of cones 21 to 26 are attained in the iron and steel industries. Cones 26 to 36 serve to determine the refractoriness of clays. Chemical Composition. Mixture. Melting- Point. G O o 6 6 fa 6 < d 1 a fa o3 3 So .2.S fa "I O 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 78 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0,7 0.7 0.7 0.7 0.7 0.2 0.1 0.05 0.3 0.4 0.45 0.5 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.1 2.4 2.7 3.1 3.5 3.9 4.4 4.9 5.4 6.0 6.6 7.2 20.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 4 4 4 4 5 6 7 8 9 10 12 14 16 18 21 24 27 31 35 39 44 49 54 60 66 72 200 10 8 6 5 4 3 2.5 2 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 83.55 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35^ 35 35 35 35 35 35 35 35 66 60 57 54 84 108 132 156 180 204 252 300 348 396 468 540 612 708 804 900 1020 1140 1260 1404 1548 1692 4764 240 180 120 90 60 30 15 16.0 8.0 4.0 "n'M 19.43 25.90 25.90 38.85 51.80 64.75 77.70 90.65 116.55 142.45 168.35 194.25 233.10 271.95 310.80 362.60 414.40 466.20 530.95 595.70 660.45 738.15 815.85 893.55 2551.13 129.50 129.5 129.5 129.5 129.5 129.5 129.5 2102 2138 2174 2210 2246 2282 2318 2354 2390 2426 2462 2498 2534 2570 2606 2642 2678 2714 2750 2786 2822 2858 2894 2930 2966 3002 3038 3074 3110 3146 3182 3218 3254 3290 3326 3362 1150 1170 1190 1210 1230 1250 1270 1290 1310 1330 1350 1370 1390 1410 1430 1450 1470 1490 1510 1530 1550 1570 1590 1610 1630 1650 1670 1690 ?q 1710 30 1730 31 1750 M 1770 33 1790 34 1810 35 Zettlitz 1830 36 1850 Mesure and IVouel's Pyrometric Telescope. (H. M. Howe, E. and M. J., June 7, 1890.) — Mesure and Nouel's telescope gives an immediate determination of the temperature of incandescent bodies, and is therefore better adapted to cases where a great number of observations are to be made, and at short intervals, than Seger's. The little telescope, carried in the pocket or hung from the neek, can be used by foreman or heater at anv moment. It is based on the fact that a plate of quartz, cut at right angles to the axis, rotates the plane of polarization of polarized light to a degree nearly inversely proportional to the square of the length of the waves; and, further, on the fact that while a body at dull redness merely emits red 530 light, as the temperature rises, the orange, yellow, green, and blue waves successively appear. If, now, such a plate of quartz is placed between two Nicol prisms at right angles, "a ray of monochromatic light which passes the first, or polarizer, and is watched through the second, or analyzer, is not extin- guished as it was before interposing the quartz. Part of the light passes the analyzer, and, to again extinguish it, we must turn one of the Nicols a certain angle," depending on the length of the waves of light, and hence on the temperature of the incandescent object which emits this light. Hence the angle through which we must turn the analyzer to extinguish the light is a measure of the temperature of the object observed. The Uehling and Steinbart Pyrometer. (For illustrated descrip- tion see Engineering, Aug. 24, 1894.) — The action of the pyrometer is based on a principle which involves the law of the flow of gas through minute apertures in the following manner: If a closed tube or chamber be supplied with a minute inlet and a minute outlet aperture, and air be caused by a constant suction to flow in through one and out through the other of these apertures, the tension in the chamber between the apertures will vary with the difference of temperature between the inflowing and outflowing air. If the inflowing air be made to vary with the tem- perature to be measured, and the outflowing air be kept at a certain con- stant temperature, then the tension in the space or chamber between the two apertures will be an exact measure of the temperature of the inflow- ing air, and hence of the temperature to be measured. In operation it is necessary that the air be sucked into it through the first minute aperture at the temperature to be measured, through the second aperture at a lower but constant temperature, and that the suc- tion be of a constant tension. The first aperture is therefore located in the end of a platinum tube in the bulb of a porcelain tube over which the hot blast sweeps, or inserted into the pipe or chamber containing the gas whose temperature is to be ascertained. The second aperture is located in a coupling, surrounded by boiling water, and the suction is obtained by an aspirator and regulated by a column of water of constant height. The tension in the chamber between the apertures is indicated by a manometer. The Air-thermometer. (Prof. R. C. Carpenter, Eng'g News, Jan. 5, 1893.) — Air is a perfect thermometric substance, and if a given mass of air be considered, the product of its pressure and volume divided by its absolute temperature is in every case constant. If the volume of air remain constant, the temperature will vary with the pressure; if the pressure remain constant, the temperature will vary with the volume. As the former condition is more easily attained, air-thermometers are usually constructed of constant volume, in which case the absolute temperature will vary with the pressure. If we denote pressures by p and p f , and the corresponding absolute temperatures by T and T', we should have T p \ p' \: T : T' and T' = p' - • The absolute temperature T is to be considered in every case 460 higher than the thermometer-reading expressed in Fahrenheit degrees. From the form of the above equation, if the pressure p corresponding to a known absolute temperature T be known, T' can be found. The quotient T/p is a constant which may be used in all determinations with the instrument. The pressure on the instrument can be expressed in inches of mercury, and is evidently the atmospheric pressure b as shown by a barometer, plus or minus an additional amount h shown by a manometer attached to the air-thermometer. That is, in general, p = b ± h. The temperature of 32° F. is fixed as the point of melting ice, in which case T = 460 + 32 == 492° F. This temperature can be produced by sur- rounding the bulb in melting ice and leaving it several minutes, so that the temperature of the confined air shall acquire that of the surrounding ice. When the air is at that temperature, note the reading of the attached manometer h, and that of a barometer; the sum will be the value of p corresponding to the absolute temperature of 492° F. The constant of the instrument, K = 492 -*■ p, once obtained, can be used in all future determinations. PYROMETRY. 531 High Temperatures judged by Color. — The temperature of a body can be approximately judged by the experienced eye unaided. M. Pouillet in 1836 constructed a table, which has been generally quoted in the text-books, giving the colors and their corresponding temperature, but which is now replaced by the tables of H. M. Howe and of Maunsel White and F. W. Taylor (Trans. below. A. S. M. E., 1899), which are given Howe. Lowest red vis- ible in dark . . Lowest red vis- ible in day- light Dull red 550 to 625 Full cherry .... 700 Light red 850 Tull 470 475 3 F. White and Taylor. ° C. °F. Dark blood-red, black- 878 red 990 Dark red, blood-red, low red 556 1050 887 Dark cherry-red 635 1175 1022 to 1157 Medium cherry- red 1250 1292 Cherry, full red 746 1375 1562 Light cherry, light red*. 843 1550 Full yellow 950 to 1000 1742 to 1832 Orange, free scaling heat 899 1650 Light yellow. . . 1050 1922 Light orange 941 1725 White 1150 2102 Yellow 996 1825 Light yellow 1079 1975 White 1205 2200 * Heat at which scale forms and adheres on iron and steel, i.e., does not fall away from the piece when allowed to cool in air. Skilled observers may vary 100° F. or more in their estimation of relatively low temperatures by color, and beyond 2200° F. it is practically impossible to make estimations with any certainty whatever. (Bulletin No. 2, Bureau of Standards, 1905.) . In confirmation of the above paragraph we have the following, in a booklet published by the Halcomb Steel Co., 1908. °C 1000 1100 1200 1300 1400 1500 F. Colors. 1832 Bright cherry-red. 2012 Orange-red. 2192 Orange-yellow. 2372 Yellow-white. 2552 White welding heat. 2732 Brilliant white. 1600 2912 Dazzling white (bluish white). °C. °F. Colors. 400 752 Red, visible in the dark. 474 885 Red, visible in the twilight. 525 975 Red, visible in the day- light. 581 1077 Red, visible in the sun- light. 700 1292 Dark red. 800 1472 Dull cherry- red. 900 1652 Cherry-red. Different substances heated to the same temperature give out the same color tints. Objects which emit the same tint and intensity of light cannot be distinguished from each other, no matter how different their texture, surface, or shape may be. When the temperature at all parts of a furnace at a low yellow heat is the same, different objects inside the furnace (firebrick, sand, platinum, iron) become absolutely invisible. (H. M. Howe.) A bright bar of iron, slowly heated in contact with air, assumes the fol- lowing tints at annexed temperatures (Claudel): Cent. Yellow at 225 Orange at 243 Red at 265 Violet at 277 The Halcomb Steel Co. colors of steel: Colors. Fahr. 437 473 509 531 Indigo at Blue at Green at "Oxide-gray" . Cent. 288 293 332 400 Fahr. 550 559 630 752 (1908) gives the following heats and temper 221.1 430 226.7 440 232.2 450 237.8 460 243.3 470 248.9 480 254.4 490 260.0 500 430 Very pale yellow. Light yellow. Pale straw-yellow. Straw-yellow. Deep straw-yellow. Dark yellow. Yellow-b rown . Brown-yellow. Cent. Fahr. 265.6 510 271.1 276.7 282.2 287.8 293.3 315.6 Colors. Spotted red-brown. Brown-purple. Light purple. Full purple. Dark purple. Full blue. Dark blue. Very dark blue. 532 HEAT. BOILING-POINTS AT ATMOSPHERIC PRESSURE. 14.7 lbs. per square inch. Ether, sulphuric 100° F. Saturated brine 226° F. Carbon bisulphide 118 Nitric acid 248 Ammonia 140 Oil of turpentine 315 Chloroform 140 Aniline 363 Bromine 145 Naphthaline 428 Wood spirit 150 Phosphorus 554 Alcohol 173 Sulphur 833 Benzine 176 Sulphuric acid 590 Water 212 Linseed oil 597 Average sea-water 213.2 Mercury 676 The boiling-points of liquids increase as the pressure increases. MELTING-POINTS OF VARIOUS SUBSTANCES. The following figures are given by Clark (on the authority of Pouillet. Claudel, and Wilson), except those marked *, which are given by Prof. Roberts-Austen, and those marked t, which are given by Dr. J. A. Harker. These latter are probably the most reliable figures. Sulphurous acid - 148° F. Cadmium 442° F. Carbonic acid - 108 Bismuth 504 to 507 Mercury - 39, - 38f Lead 618*, 620t Bromine + 9.5 Zinc 779*, 786f Turpentine 14 Antimony 1150, 1169f Hyponitric acid 16 Aluminum 1157*, 1214f Ice 32 Magnesium 1200 Nitro-glycerine 45 NaCl, common salt 1472f Tallow 92 Calcium Full red heat. Phosphorus 112 Bronze 1692 Acetic acid 113 Silver 1733*, 1751f Stearine 109 to 120 Potassium sulphate.. 1859*, 1958 - Spermaceti 120 Gold 1913*, 1947" Margaric acid 131 to 140 Copper 1929*, 1943 - Potassium 136 to 144 Nickel 2600" Wax 142 to 154 Cast iron, white 1922, 2075- ■ Stearic acid 158 " gray 2012 to 2786, 2228* Sodium 194 to 208 Steel 2372 to 2532* Iodine 225 ". hard... 2570*; mild, 2687 Sulphur 239 Wrought iron 2732 to 2912, 2737* Alloy, 1 1/2 tin, 1 lead 334, 367f Palladium 2732* Tin 446, 449f Platinum 3227*, 3110f Cobalt and manganese, fusible in highest heat of a forge. Tungsten and chromium, not fusible in forge, but soften and' agglomerate. Plati- num and iridium, fusible only before the oxyhydrogen blowpipe, or in an electrical furnace. For melting-point of fusible alloys see Alloys. For boiling and freezing points of air and other gases see p. 580. QUANTITATIVE MEASURE3IENT OF HEAT. Unit of Heat. — The British thermal unit, or heat unit (B.T.U.), is the quantity of heat required to raise the temperature of 1 lb. of pure water from 62° to 63° F. (Peabody), or i/iso of the heat required to raise the temperature of 1 lb. of water from 32° to 212° F. (Marks and Davis, see Steam, p. 840). The French thermal unit, or calorie, is the quantity of heat required to raise the temperature of 1 kilogram of pure water from 15° to 16° C. 1 French calorie = 3.968 British thermal units; 1 B.T.U. = 0.252 calorie. The "pound calorie" is sometimes used by English writers; it is the quantity of heat required to raise the temperature of 1 lb. of water 1° C. 1 lb. calorie = o/ 5 B.T.U. = 0.4536 calorie. The heat of combustion of carbon, to CO2, is said to be 8080 calories. This figure is used either for French calories or for pound calories, as it is the number of pounds of water that can be raised 1° C. by the complete combustion of 1 lb. of carbon, or the number of kilograms of water that can be raised 1° C. by the combustion of 1 kilo, of carbon; assuming in each case that all the heat generated is transferred to the water. The Mechanical Equivalent of Heat is the number of foot-pounds of mechanical energy equivalent to one British thermal unit, heat and HEAT OF COMBUSTION. 533 mechanical energy being mutually convertible. Joule's experiments, 1843-50, gave the figure 772, which is known as Joule's equivalent. More recent experiments by Prof. Rowland (Proc. Am. Acad. Arts and Sciences, 1880; see also Wood's Thermodynamics) give higher figures, and the most probable average is now considered to be 778. 1 heat-unit is equivalent to 778 ft. -lbs. of energy. 1 ft.-lb. = 1/778 = 0.0012852 heat-unit. 1 horse-power = 33,000 ft.-lbs. per minute = 2545 heat-units per hour = 42.416+ per minute = 0.70694 per second. 1 lb. carbon burned to C0 2 = 14,600 heat-units. 1 lb. C per H.P. per hour = 2545 -*- 14,600 = 17.43% efficiency. Heat of Combustion of Various Substances in Oxygen. Heat-units. Authority. Cent. Fahr. Hydrogen to liquid water at 0® C. . " to steam at 100° C Carbon (wood charcoal) to car- bonic acid, CO2; ordinary tem- I 34,462 \ 33,808 ( 34,342 28,732 ( 8,080 \ 7,900 ( 8,137 7,859 7,861 7,901 2,473 ( 2,403 1 2,431 ( 2,385 5,607 (13,120 \ 13,108 ( 13,063 (11,858 { 11,942 (11,957 ( 10,102 X 9,915 62,032 60,854 61,816 51,717 14,544 14,220 14,647 14,146 14,150 14,222 4,451 4,325 4,376 4,293 10,093 23,616 23,594 23,513 21,344 21,496 21,523 18,184 17,847 Favre and Silbermann. Andrews. Thomsen. Favre and Silbermann. Andrews. black diamond to CO2 .... Carbon to carbonic oxide, CO Carbonic oxide to CO2 per unit of CO Favre and Silbermann. Andrews. Thomsen. Favre and Silbermann. Thomsen. Andrews. Favre and Silbermann. Andrews. Thomsen. Favre and Silbermann. CO to CO2 per unit of C=21/ 3 x2403 Marsh-gas, Methane, CH 4 ,to water and CO2 Olefiant gas, Ethylene, C2H4, to Benzole gas,C6H6,to water and CO2 In calculations of the heating value of mixed fuels the value for carbon is commonly taken at 14,600 B.T.U., and that of hydrogen at 62,000. Taking the heating value of C burned to CO2 at 14,000, and that of C to CO at 4450, the difference, 10,150 B.T.U., is the heat lost by the imperfect combustion of each lb. of C burned to CO instead of to CO2. If the CO formed by this imperfect combustion is afterwards burned to CO2 the lost heat is regained. In burning 1 pound of hydrogen, with 8 pounds of oxygen to form 9 pounds of water, the units of heat evolved are 62,000; but if the resulting product is not cooled to the initial temperature of the gases, part of the heat is rendered latent in the steam. The total heat of 1 lb. of steam at 212° F. is 1150.0 heat-units above that of water at 32°, and 9 X 1150 = 10,350 heat-units, which deducted from 62,000 gives 51,650 as the heat evolved by the combustion of 1 lb. of hydrogen and 8 lbs. of oxygen at 32° F. to form steam at 212° F. Some writers subtract from the total heating value of hydrogen only the latent heat of the 9 lbs. of steam, or 9 X 969.7 = 8727 B.T.U., leaving as the "low" heating value 53,273 B.T.U. The use of heating values of hydrogen "burned to steam," in compu- tations relating to combustion of fuel, is. inconvenient, since it necessi- tates a statement of the conditions upon which the figures are based ; and it is, moreover, misleading, if not inaccurate, since hydrogen in fuel is not often burned in pure oxygen, but in air; the temperature of the gases before burning is not often the assumed standard temperature, and the products of combustion are not often discharged at 212°. In steam- 534 HEAT. boiler practice the chimney gases are usually discharged above 300° ; but if economizers are used, and the water supplied to them is cold, the gases may be cooled to below 212°, in which case the steam in the gases is con- densed and its latent heat of evaporation is utilized. If there is any need at all of using figures of the "available" heating value of hydrogen, or its heating value when "burned to steam," the fact that the gas is burned in air and not in pure oxygen should be taken into consideration. The resulting figures will then be much lower than those above given, and they will vary with different conditions. (Kent, " Steam Boiler Economy," p. 23.) Suppose that 1 lb. of H is burned in twice the quantity of air required for complete combustion, or 2 X (8 O + 26.56 N) = 69.12 lbs. air supplied at 62° F., and that the products of combustion escape at 562° F. The heat lost in the products of combustion will be 9 lbs. water heated fromJ62° to 212° 1352 B.T.U. Latent heat of 9 lbs. H 2 at 212°, 9 X 969.7 8727 Superheated steam, 9 lbs. X (562° - 212°) X 0.48 (sp. ht.) 1512 Nitrogen, 26.56 X (562° - 62°) X 0.2438 3238 " Excess air, 34.56 X (562° - 62°) X 0.2375 4104 " Total 18,933 " which subtracted from 62,000 gives 43,067 B.T.U. as the net available heating value under the conditions named. Heating Value of Compound or Mixed Fuels. — The heating value of a solid compound or mixed fuel is the sum of its elementary constituents, and is calculated as follows by Dulong's formula: B.T.U.- £^f 14,600 C + 62,000 (h - ^ + 4500 s] ; in which C, H, O, and S are respectively the percentages of the several elements. The term H — Vs O is called the "available" or "disposable" hydrogen, or that which is not combined with oxygen in the fuel. For all the common varieties of coal, cannel coal and some lignites excepted, the formula is accurate within the limits of error of chemical analyses and calorimetric determinations. Heat Absorbed by Decomposition. — By the decomposition of a chemical compound as much heat is absorbed or rendered latent as was evolved when the compound was formed. If 1 lb. of carbon is burned to CO2, generating 14,600 B.T.U., and the CO2 thus formed is immediately reduced to CO in the presence of glowing carbon, by the reaction CO2 + C = 2 CO, the result is the same as if the 2 lbs. C had been burned directly to 2 CO, generating 2 X 4450 = 8900 B.T.U. The 2 lbs. C burned to CO2 would generate 2 X 14,600 = 29,200 B.T.U., the difference, 29,200 - 8900 = 20,300 B.T.U., being absorbed or rendered latent in the 2 CO, or 10,150 B.T.U. for each pound of carbon. In like manner if 9 lbs. of water be injected into a large bed of glowing coal, it will be decomposed into 1 lb. H and 8 lbs. O. The decomposition will absorb 62,000 B.T.U., cooling the bed of coal this amount, and the same quantity of heat will again be evolved if the H is subsequently burned with a fresh supply of O. The 8 lbs. of O will combine with 6 lbs. C, forming 14 lbs. CO (since CO is composed of 12 parts C to 16 parts O), generating 6 X 4450 = 26,700 B.T.U., and 6 X 10,150 = 60,900 B.T.U. will be latent in this 14 lbs. CO, to be evolved later if it is burned to CO2 with an additional supply of 8 lbs. O. SPECIFIC HEAT. Thermal Capacity. — The thermal capacity of a body between two temperatures 7'o and T\ is the quantity of heat required to raise the tem- perature from 7 1 o to T\. The ratio of the heat required to raise the temper- ature of a certain weight of a given substance one degree to that required to raise the temperature of the same weight of water from 62° to 63° F. is commonly called the specific heat of the substance. Some writers object to the term as being an inaccurate use of the words " specific "■ and "heat." A more correct name would be "coefficient of thermal capacity." Determination of Specific Heat.— Method by Mixture.— The body whose specific heat is to be determined is raised to a known temperature, and is then immersed in a mass of liquid of which the weight, specific SPECIFIC HEAT. 535 heat, and temperature are known. When both the body and the liquid have attained the same temperature, this is carefully ascertained. Now the quantity of heat lost by the body is the same as the quantity of heat absorbed by the liquid. Let c, w, and t be the specific heat, weight, and temperature of the hot body, and d, w', and t' of the liquid. Let T be the temperature the mix- ture assumes. Then, by the definition of specific heat, c X w X (t — T) = heat-units lost by the hot body, and d X vf X (T — V) = heat-units gained by the cold liquid. If there is no heat lost by radiation or conduction, these must be equal, and cw (t - T) = did (T-f) or c = C ^ a (r _~[ ) - , Electrical Method. This method is believed to be more accurate in many cases than the method by mixture. It consists in measuring the quantity of current in watts required to heat a unit weight of a substance one degree in one minute, and translating the result into heat-units. 1 Watt = 0.0569 B.T.U. per minute. Specific Heats of Various Substances. The specific heats of substances, as given by different authorities show considerable lack of agreement, especially in the case of gases. The following tables give the mean specific heats of the substances named according to Regnault. (From Rontgen's Thermodynamics, p. 134.) These specific heats are average values, taken at temperatures which usually come under observation in technical application. The actual specific heats of all substances, in the solid or liquid state, increase slowly as the body expands or as the temperature rises. It is probable that the specific heat of a body when liquid is greater than when solid. For many bodies this has been verified by experiment. Solids. Antimony . 0508 Copper 0.0951 Gold 0.0324 Wrought iron . 1138 Glass 0.1937 Cast iron 0.1298 Lead 0.0314 Platinum 0.0324 Silver 0.0570 Tin 0.0582 Steel (soft) 0.1165 Steel (hard) 0.1175 Zinc . 0956 Brass 0.0939 Ice . 5040 Sulphur 0.2026 Charcoal . 2410 Alumina 0.1970 Phosphorus . 1887 Water 1.0000 Lead (melted). Sulphur " Bismuth " Tin " . . Sulphuric acid. . 0402 . 2340 . 0308 0.0637 . 3350 Mercury 0.0333 Alcohol (absolute) . 7000 Fusel oil . 5640 Benzine 0.4500 Ether 0.5034 Gases. Constant Pressure. Air.... 0.23751 Oxygen . 21751 Hydrogen 3 . 40900 Nitrogen . 24380 Superheated steam* 0. 4805 Carbonic acid . . 217 defiant gas (CH 2 ) 0. 404 Carbonic oxide . 2479 Ammonia . 508 Ether 0.4797 Alcohol 0.4534 Acetic acid . 4125 Chloroform . 1567 * See Superheated Steam, page 833. Constant Volume. 0.16847 0.15507 2.41226 0.17273 0.346 0.1535 0.173 0.1758 0.299 0.3411 0.3200 536 In addition to the above, the following are given by other authorities. (Selected from various sources.) Metals. Platinum, 32° to 446° F.. . . 0.0333 (increased .000305 for each 100° F.) Cadmium 0.0567 Wrought iron (Petit & Dulong). 32° to 212°.. 0.109S 32° to 392°.. 0.115 32° to 572°. . 0.1218 32° to 662°. . 0.1255 Iron at high temperatures. (Pionchon, Comptes Rendus, 1887.) 1382' to 1832° F 0.213 1749' to 1843° F , 0.218 1922 D to 2192° F 0.199 Brass 0.0939 Copper, 32° to 212° F 0.094 32° to 572° F 0.1013 Zinc, 32° to 212° F 0.0927 32° to 572° F 0.1015 Nickel 0.1086 Aluminum, 0° F. to melting- point (A. E. Hunt) 0.2185 Dr.-Ing. P. Oberhoffer, in Zeit. des Vereines Deutscher Ingenieure (Eng. Digest, Sept., 1908), describes some experiments on the specific heat of nearly pure iron. The following mean specific heats were obtained: Temp. F. 500 600 800 1000 1200 1300 Sp. Ht. 0.1228 0.1266 0.1324 0.1388 0.1462 0.1601 Temp. F. 1500 1800 2100 2400 2700 Sp. Ht. 0.1698 0.1682 0.1667 0.1662 0.1666 The specific heat increases steadily between 500 and 1200 F. Then it increases rapidly to 1400, after which it remains nearly constant. Otheb Solids. Brickwork and masonry, about . 20 Marble 0.210 Chalk 0.215 Quicklime 0. 217 Magnesian limestone 0. 217 Silica 0.191 Corundum . 198 Stones generally 0. 2 to 0. 22 Coal 0.20 to 0.241 Coke . 203 Graphite 0. 202 Sulphate of lime 0. 197 Magnesia . 222 Soda 0.231 Quartz 0.188 River sand 0. 195 Woods. Pine (turpentine). 0.467 I Oak. . Fir 0.650 | Pear. 0.570 0.500 Liquids. Alcohol, density 0.793 Sulphuric acid, density 1.87. 1.30. Hydrochloric acid 0.622 0.335 0.661 0.600 Olive oil Benzine Turpentine, density 0.872. . Bromine 0.310 0.393 0.472 1.111 Gases. At Constant At Constant Pressure. Volume. Sulphurous acid 0. 1553 0. 1246 Light carbureted hydrogen, marsh gas (CH 4 ) . . 5929 . 4683 Blast-furnace gases > . 2277 Specific Heat of Water. (Peabody's Steam Tables, from Barnes and Regnault.) ,°c. °F. Sp. Ht. °.c. °F. Sp. Ht, °C. °F. Sp. Ht. °C. °F. 248 Sp. Ht. V. 1.0G94 35 95 0.99735 70 158 1.00150 17.0 1.01620 5 41 1.00530 40 (04 0.99735 75 167 1.00275 140 284 1 .02230 10 50 1 . 00^30 45 113 0.90760 80 176 1.00415 160 320 1.02850 15 59 1.00030 50 122 0. 99800 85 188 1.00557 180 356 1.03475 7.0 68 0.99895 55 131 0.99850 90 194 1.00705 700 392 1.04100 7.5 77 0.99806 60 140 0.99940 95 203 1.00855 220 428 1.04760 30 86 0.99759 65 149 1.00040 '00 212 1.01010 SPECIFIC HEAT. 537 Specific Heat of Salt Solution. (Schuller.) Per cent salt in solution ... 5 Specific heat 0.9306 10 0.S909 15 20 0.8606 0.S490 25 O.S073 Specific Heat of Air.- pressure Between - 30° C. and Regnault gives for the mean value at constant 10° C 0.23771 100° C 0.23741 200° C. 0.23751 Hanssen uses 0.1686 for the specific heat of air at constant volume. The value of this constant has never been found to any degree of accuracy by direct experiment. Prof. Wood gives 0.2375 h- 1.406 = 0.16S9. The ratio of the specific heat of a fixed gas at constant pressure to the sp. ht. at constant volume is given as follows by different, writers (Eng'g, July 12 1889): Regnault, 1.3953; Moll and Beck, 1.4085; Szathmari, 1.4027; J. Macfarlane Gray, 1.4. The first three are obtained from the velocity of sound in air. The fourth is derived from theory. Prof. Wood says: The value of the ratio for air, as found in the days of La Place, was 1.41, and we have 0.2377 h- 1.41 = 0.1686, the value used by Clausius, Hanssen, and many others. But this ratio is not definitely known. Rankine in his later writings used 1.408, and Tait in a recent work gives 1.404, while some experiments give less than 1.4, and others more than 1.41. Prof. Wood uses 1.406. Specific Heat of Gases. — Experiments by Mallard and Le Chatelier indicate a continuous increase in the specific heat at constant volume of steam, CO2, and even of the perfect gases, with rise of temperature. The variation is inappreciable at 100° C, but increases rapidly at the high tem- peratures of the gas-engine cylinder. (Robinson's Gas and Petroleum Engines.) Thermal Capacity and Specific Heat of Gases. (From Damour's " Industrial Furnaces.") — The specific heat of a gas at any temperature is the first derivative of the function expressing the thermal capacity. It is not possible to derive from the specific heat of a gas at a given temper- ature, or even from the mean specific heat between 0° and 100° C., the thermal capacity at a temperature above 100° C. The specific heats of gases under constant pressure between 0° and 100° C, given by Regnault, are not sufficient to calculate the quantity of heat absorbed by a gas in heating or radiated in cooling, hence all calculations based on these figures are subject to a more or less grave error. The thermal capacities of a molecular volume (22.32 liters) of gases from absolute 0° (— 273° C.) to a temperature T (= 273° + t) may be expressed by the formula Q = 0.001 aT + 0.000,001 bT*, in which a is a constant, 6.5, for all gases, and b has the following values for different gases: 2 , N 2 , H 2 , CO, 0.6; H2O vapor, 2.9; C0 2 , 3.7; CH4, 6.0. Specific Heats of Gases per Kilogram. Under Constant Pressure. Under Constant Volume. Oxygen Nitrogen and Carbon Monoxid< Hydrogen Water Vapor Carbon Dioxide Methane 0.213+ 38x10-6* 0.243+ 42xl0~6£ 3. 400 + 600 x 10- *t 0.447 + 324x10-6* 0.193+168x10-6^ 0.608 + 748x10-6* 0.150+ 38x10-6£ 0.171+ 42X10-H 2. 400+600x!0-6£ 0.335 + 324x10-6* 0.150+168x10-6* 0.491 + 748x10-6* 538 Thermal Capacities of Gases per Kilogram in Centigrade Degrees. Under Constant Pressure. Under Constant Volume. Oxygen Nitrogen and Carbon Monoxide Hydrogen Water Vapor Carbon Dioxide Methane or Marsh Gas 0.213 t + 19x10~6{2 0.243 * + 21x10-6*2 3.400 £+300x10-0 P 0.447 £ + 162x10-6^2 0.193£+ 84x10-6*2 0.608 £+374x10-6*2 0.150 * + 19xl0-6£2 0.243 * + 21x10-6*2 2.400 £+300x10-6*2 0.335 £ + 162x10-6*2 0.150*+ 84x10-6*2 0.491 £+3,4x10-6*2 Thermal Capacities op Gases per Kilogram. Temperatures. o 2 N 2 , CO H 2 H 2 C0 2 CH 4 Degrees Centigrade. 200 47.3 88.0 134.0 181.0 232.0 284.0 334.0 391.0 444.0 503.0 558.0 6 0.0 681.0 735.0 810.0 i 50 100 154 207 264 325 383 445 508 575 637 708 777 850 921 700 1400 2150 2900 3700 4550 5350 6250 7100 8050 8950 9900 10900 11900 12950 100 203 326 461 609 770 943 1130 1330 154'. 1751 1985 2241 2520 2799 43.1 91.0 145.0 208.0 277.0 354.0 435.0 523.0 618.0 728.0 840.0 950.0 1070.0 1200.0 1355.0 136.6 400 600 303.0 499.0 800 726.0 1000 982.0 1200.... 1269.0 1400 1584.0 1600 1931.0 1800 2000 2307.0 712.0 2200 3148.0 >400 3614.0 2600 4109.0 2800 4635.0 3000 5190.0 EXPANSION BY HEAT. In the centigrade scale the coefficient of expansion of air per degree is 0.003665 = 1/273; that is, the pressure being constant, the volume of a perfect gas increases 1 /273 of its volume at 0° C. for every increase in temperature of 1° C. In Fahrenheit units it increases 1/491.2= 0.003620 of its volume at 32° F. for every increase of 1° F. Expansion of Gases by Heat from 32° to 212° F. (Regnault.) Increase in Volume, Pressure Constant. Volume at 32° Fahr. = 1.0, for Increase in Pressure, Volume Constant. Pressure at 32° Fahr. = 1.0, for 100° c. 1°F. 100° C. 1°F. 0.3661 0.3670 0.3670 0.3669 0.3710 0.3903 0.002034 0.002039 0.002039 0.002038 0.002061 0.002168 0.3667 0.3665 0.3668 0.3667 0.3688 0.3845 0.002037 0.002036 0.002039 0.002037 0.002039 0.002136 If the volume is kept constant, the pressure varies directly as the abso- lute temperature. EXPANSION BY HEAT. 539 Lineal Expansion of Solids at Ordinary Temperatures. (Mostly British Board of Trade; from Clark.) For l°Fahr. Length = 1. For 1°Cent. Length Expan- sion from 32° to 212° F. Accord- ing to Other Author- ties. Aluminum (cast) Antimony (cryst.) Brass, cast Brass, plate Brick Brick (fire) Bronze (Copper, 17; Tin, 2l/ 2 ; Zinc, 1) . . Bismuth Cement, Portland (mixed), pure Concrete: cement-mortar and pebbles. . Copper Ebonite Glass, English flint Glass, thermometer Glass, hard Granite, gray, dry Granite, red, dry Gold, pure Iridium, pure Iron, wrought Iron, cast Lead Magnesium Marbles, various { ^° m Masonry, brick { *™ m Mercury (cubic expansion) Nickel Pewter Plaster, white Platinum Platinum, 85 %, Iridium, 15 % Porcelain Quartz, parallel to maj. axis, 0° to 40° C Quartz, perpend, to maj. axis, 0° to 40°C Silver, pure Slate Steel, cast Steel, tempered Stone (sandstone), dry Stone (sandstone), Rauville Tin Wedgwood ware Wood, pine Zinc Zinc, 8, Tin, 1 0.00001234 0.00000627 0.00000957 0.00001052 0.00000306 0.00000300 0.00000986 0.00000975 0.00000594 0.00000795 0.00000887 0.00004278 0.00000451 0.00000499 0.00000397 00000438 0.00000498 0.00000786 0.00000356 0.00000648 0.00000556 0.00001571 0.00002221 0.00001129 0.00001722 0.00001894 0.O0OOO55O 0.00000540 J. 0000 1774 3.00001755 3.00001070 3.00001430 0.00001596 3 . 00007700 3.00000812 . 00000897 00000714 .00000789 0.0000089^ 0.00001415 0.0000064 0.00001166 0.00001001 0.00002828 0.002221 0.001129 0.001722 0.001894 0.000550 0.005400 0.001774 0.001755 0.001070 0.001430 0.001596 0.007700 0.000812 0.000897 0.00071 0.000789 0. 000897 0.001415 0.000641 0.001166 0.001001 0.002828 0.001083 0.001868 0.001235 0.001110 0.00000308 0.00000786 0.00000256 0.00000494 0.00009984 0.00000695 0.00001129 0.00000922 0.00000479 0.00000453 0.00000200 0.00000434 0.00000788 0.00001079 0.00000577 0.00000636 0.00000689 0.00000652 0.00000417 0.00001163 0.00000489 0.00000276 0.00001407 0.00001496 0.00000554 0.00001415 0.00000460 00000890 0.00017971 0.00001251 .00002033 0.00001660 0.00000863 0.00000815 0.00000360 0.00000781 0.00001419 0.00001943 0.00001038 0.00001144 0.00001240 0.00001174 0.00000750 0.00002094 0.00000881 0.00000496 0.00002532 0.00002692 0.000554 0.001415 0.000460 0.000890 0.017971 0.001251 0.002033 0.001660 0.000863 0.000815 0.000360 0.00078! 0.001419 0.001943 0.001038 0.001144 0.001240 0.001174 0.000750 0.002094 0.000496 0.002532 0.002692 0.018018 0.001279 Invar (see next page), .000,000,374 to 0.000,000,44 for 1° C. Cubical expansion, or expansion of volume = linear expansion X 3. Expansion of Steel at Hiffh Temperatures. (Charpy and Grenet, Comptes Rendus, 1902.) — Coefficients of expansion (for 1° C.) of annealed carbon and nickel steels at temperatures at which there is no transforma- 540 tion of the steel. The results seein to show that iron and carbide of iron have appreciably the same coefficient of expansion. [See also p. 474.] Composition of Steels. Mean Coefficients of Expansion from Coeffs. between f! \l.i Si P 1.5° to 200 3 200° to 500° 500° to 650° o 03 ) 01 n rn 013 11.8X10""" 14.3X10" > 17.0X10 " 6 24.5X10- 6 880° & 950° 2,5 ) 04 05 010 11.5 14.5 17.5 23.3 800° & 950° 64 ) 12 14 009 12.1 14.1 16.5 23.3 720° & 950° 93 ) 10 05 005 11.6 14.9 16.0 27.5 1 23 ) 10 08 005 11.9 14.3 16.5 33.8 1 50 ) 04 09 0 0.31 0,69 2.5 2.5 12.5 13.75 1\3 37 < 0.30 69 2.5 1.5 8.5 19.75 18.3 25 A 1.01 79 12.5 18.5 19.75 21.0 35.0 29 4 0.99 89 11.0 12 5 19.0 20.5 31.7 34.5 0.97 0.84 3.0 3.5 13.0 18.75 26.7 Invar, an alloy of iron with 36 per cent of nickel, has a smaller coeffi- cient of expansion with the ordinary atmospheric changes of temperature than any other metal or alloy known. This alloy is sold under the name of "Invar," and is used for scientific instruments, pendulums of clocks, steel tape-measures for accurate survey work, etc. The Bureau of Stand- ards found its coefficient of expansion to range from 0.000,000,374 to 0.000,000,44 for 1° C, or about V28 of that of steel. For all surveys except in the most precise geodetic work a tape of invar may be used without correction for temperature. (Eng. News, Aug. 13, 1908.) Platinite, an alloy of iron with 42 per cent of nickel, has the same coefficient of expansion and contraction at atmospheric temperatures as has glass. It can, therefore, be used for the manufacture of armored glass, that is, a plate of glass into which a network of steel wire has been rolled, and which is used for fire-proofing, etc. It can also be used instead of platinum for the electric connections passing through the glass plugs in the base of incandescent electric lights. (Stoughton's " Metallurgy of Expansion of Liquids from 33° to 212° F. — Apparent expansion in glass (Clark). Volume at 212°, volume at 32° being 1: Water 1.0466 Water saturated with salt . 1.05 Mercury 1.0182 Alcohol 1.11 Nitric acid 1.11 Olive and linseed oils 1 . 08 Turpentine and ether 1 .07 Hydrochloric and sulphuric acids 1.06 For water at various temperatures, see Water. For air at various temperatures, see Air. ABSOLUTE TEMPERATURE — ABSOLUTE ZERO. The absolute zero of a gas is a theoretical consequence of the law of expansion by heat, assuming that it is possible to continue the cooling of a perfect gas until its volume is diminished to nothing. LATENT HEATS OF FUSION. 541 If the volume of a perfect gas increases V273 of its volume at 0° C. for every increase of temperature of 1° C.,and decreases V273 of its volume for every decrease of temperature of 1° C„ then at -273° C. the volume of the imaginary gas would be reduced to nothing. This point -273° C , or 491.2° F. below the melting-point of ice on the air-thermometer, or 492.66° F. below on a perfect gas-thermometer = -459.2° F. (or — 460.66°), is called the absolute zero; and absolute temperatures are temperatures measured, on either the Fahrenheit or Centigrade scale, from this zero. The freezing-point, 32° F., corresponds to 491.2° F. absolute. If p be the pressure and v the volume of a gas at the tem- perature of 32° F. = 491.2° on the absolute scale = T , and p the pressure, and v the volume of the same quantity of gas at any other absolute tem- perature T, then pv _ T_ = t + 459 . 2 . pv = p v p Vo T 491.2 ' T ~ T ' The value of p v ■*■ T for air is 53.37, and pv = 53.37 T, calculated as follows by Prof. Wood: A cubic foot of dry air at 32° F. at the sea-level weighs 0.080728 lb. The volume of one pound is v = nori _ 00 = 12.387 cubic feet. The pressure per square foot is 2116.2 lbs. Wo = 2116.2 X 12.387 26214 ro To 491.13 491.13 °° The figure 491.13 is the number of degrees that the absolute zero is below the melting-point of ice, by the air-thermometer. On the absolute scale, whose divisions would be indicated by a perfect gas-thermometer, the calculated value approximately is -192.66, which would make pv = 53.21 T. Prof. Thomson considers that — 273.1° C, = — 459.4° F., is the most probable value of the absolute zero. See Heat in Ency. Brit. LATENT HEATS OF FUSION AND EVAPORATION. Latent Heat means a quantity of heat which has disappeared, having been employed to produce some change other than elevation of tempera- ture. By exactly reversing that change, the quantity of heat which has disappeared is reproduced. Maxwell defines it as the quantity of heat which must be communicated to a body in a given state in order to convert it into another state without changing its temperature. Latent Heat of Fusion. — When a body passes from the solid to the liquid state, its temperature remains stationary, or nearly stationary, at a certain melting-point during the whole operation of melting; and in order to make that operation go on, a quantity of heat must be transferred to the substance melted, being a certain amount for each unit of weight of the substance. This quantity is called the latent heat of fusion. When a body passes from the liquid to the solid state, its temperature remains stationary or nearly stationary during the whole operation of freezing; a quantity of heat equal to the latent heat of fusion is produced in the body and rejected into the atmosphere or other surrounding bodies. The following are examples in British thermal units per pound, as given in Landolt and Bornstein's Phi/sikalische-Chemische Tabellen (Berlin, 1894). Snhqtanrps Latent Heat s,,bstanrpq Latent Heat bubstances. of Fusion bubstances. of Fusion> Bismuth 22.75 Silver 37.93 Cast iron, gray ... 41 . 4 Beeswax 76 . 14 Cast iron, white . . 59 . 4 Paraffine 63 . 27 Lead 9 . 66 Spermaceti 66 . 56 Tin 25.65 Phosphorus 9.06 Zinc 50.63 Sulphur 16.86 Prof. Wood considers 144 heat-units as the most reliable value for the latent heat of fusion of ice. Person gives 142.65. 542 HEAT. Latent Heat of Evaporation. — When a body passes from the solid or liquid to the gaseous state, its temperature during the operation remains stationary at a certain boiling-point, depending on the pressure of the vapor produced; and in order to make the evaporation go on, a quantity of heat must be transferred to the substance evaporated, whose amount for each unit of weight of the substance evaporated depends on the temperature. That heat does not raise the temperature of the sub- stance, but disappears in causing it to assume the gaseous state, and it is called the latent heat of evaporation. When a body passes from the gaseous state to the liquid or solid state, its temperature remains stationary, during that operation, at the boiling- point corresponding to the pressure of the vapor: a quantity of heat equal to the latent, heat of evaporation at that temperature is produced in the body; and in order that the operation of condensation may go on, that heat must be transferred from the body condensed to some other body. The following are examples of the latent heat of evaporation in British thermal units, of one pound of certain substances, when the pressure of the vapor is one atmosphere of 14.7 lbs. on the square inch: (,„!,„,„,... Boiling-point under Latent Heat in toUDSiance. one atm Fahr _ British units. Water 212.0 965.7 (Regnault). Alcohol 172.2 364.3 (Andrews). Ether 95.0 162.8 Bisulphide of carbon 114.8 156.0 The latent heat of evaporation of water at a series of boiling-points ex- tending from a few degrees below its freezing-point up to about 375 degrees Fahrenheit has been determined experimentally by M. Regnault. The results of those experiments are represented approximately by the formula, in British thermal units per pound, I nearly = 1091.7 - 0.7 (t - 32°) = 965.7 - 0.7 (t - 212°). Henning (Ann. der Physik, 1906) gives for t from 0° to 100° C. Fori kg.,Z = 94.210 (365 - 1° C.) 0.31249. Fori lb., £ = 141.124 (689 -£° F.) 0.31249. The last formula gives for the latent heat at 212° F., 969.7 B.T.U. The Total Heat of Evaporation is the sum of the heat which dis- appears in evaporating one pound of a given substance at a given tem- perature (or latent heat of evaporation) and of the heat required to raise its temperature, before evaporation, from some fixed temperature up to the temperature of evaporation. The latter part of the total heat is called the sensible heat. In the case of water, the experiments of M. Regnault show that the total heat of steam from the temperature of melting ice increases at a uniform rate as the temperature of evaporation rises. The following is the formula in British thermal units per pound: h = 1091.7 + 0.305 (t - 32°). H. N. Davis (Trans. A. S. M. E„ 1908) gives, in British units, ft = 1150 + 0.3745 (t- 21-2) -0.000550 (f-212) 2 . For the total heat, latent heat, etc., of steam at different pressures, see table of the Properties of Saturated Steam. For tables of total heat, latent heat, and other properties of steams of ether, alcohol, acetone, chloroform, chloride of carbon, and bisulphide of carbon, see Rontgen's Thermodynamics (Dubois's translation). For ammonia and sulphur dioxide, see Wood's Thermodynamics; also, tables under Refrigerating Machinery, in this book. EVAPORATION AND DRYING. In evaporation, the formation of vapor takes place on the surface; in boiling, within the liquid: the former is a slow, the latter a quick, method of evaporation. If we bring an open vessel with water under the receiver of an air-pump and exhaust the air, the water in the vessel will commence to boil, and if we keep up the vacuum the water will actually boil near its freezing-point. The formation of steam in this case is due to the heat which the water takes out of the surroundings. EVAPORATION AND DRYING. 543 Steam formed under pressure has the same temperature as the liquid in which it was formed, provided the steam is kept under the same pressure. By properly cooling the rising steam from boiling water, as in the mul- tiple-effect evaporating systems, we can regulate the pressure so that the water boils at low temperatures. Evaporation of Water in Reservoirs. — Experiments at the Mount Hope Reservoir, Rochester, N. Y., in 1891, gave the following results: July. Aug. Sept. Oct. Mean temperature of air in shade 70.5 70.3 68.7 53.3 " water in reservoir. . . 68.2 70.2 66.1 54.4 " humidity of air, per cent 67.0 74.6 75.2 74.7 Evaporation in inches during month 5 . 59 4 . 93 4 . 05 3 . 23 Rainfall in inches during month 3 . 44 2 . 95 1 . 44 2.16 Evaporation of Water from Open Channels. (Flynn's Irrigation Canals and Flow of Water.) — Experiments from 1881 to 1885 in Tulare County, California, showed an evaporation from a pan in the river equal to an average depth of l/s in. per day throughout the year. When the pan was in the air the average evaporation was less than 3/ 16 in. per day. The average for the month of August was 1/3 in. per day, and for March and April 1/12 in. per day. Experiments in Colorado show that evaporation ranges from 0.0S8 to 0.16 in. per day during the irriga- ting season. In Northern Italy the evaporation was from 1/12 to 1/9 inch per day, while in the south, under the influence of hot winds, it was from l/e to 1/5 inch per day. In the hot season in Northern India, with a decidedly hot wind blow- ing, the average evaporation was 1/2 inch per day. The evaporation increases with the temperature of the water. Evaporation by the Multiple System. — A multiple effect is a series of evaporating vessels each having a steam chamber, so connected that the heat of the steam or vapor produced in the first vessel heats the second, the vapor or steam produced in the second heats the third, and so on. The vapor from the last vessel is condensed in a condenser. Three vessels are generally used, in which case the apparatus is called a Triple Effect. In evaporating in a triple effect the vacuum is graduated so that the liquid is boiled at a constant and low temperature. A series distilling apparatus of high efficiency is described by W. P. M, Goss in Trans, A. S. M. E., 1903. It has seven chambers in series, and is designed to distill 500 gallons of water per hour with an efficiency of approximately 60 lbs. of water per pound of coal. Tests of Yaryan six-effect machines have shown as high as 44 lbs. of water evaporated per pound of fuel consumed. — Mach'y, April, 1905. A description of a large distilling apparatus, using three 125-H.P. boilers and a Lillie triple effect, with record of tests, is given in Eng. News, Mar. 29, 1900, and in Jour. Am. Soc'y of Naval Engineers, Feb., 1900. Resistance to Boiling. — Brine. (Rankine.) — The presence in a liquid of a substance dissolved in it (as salt in water) resists ebullition, and raises the temperature at which the liquid boils, under a given pressure; but unless the dissolved substance enters into the composition of the vapor, the relation between the temperature and pressure of saturation of the vapor remains unchanged. A resistance to ebullition is also offered by a vessel of a material which attracts the liquid (as when water boils in a glass vessel), and the boiling take place by starts. To avoid the errors which causes of this kind produce in the measurement of boiling-points, it is advisable to place the thermometer, not in the liquid, but in the vapor, which shows the true boiling-point, freed from the disturbing effect of the attractive nature of the vessel. The boiling-point of saturated brine under one atmosphere is 226° F., and that of weaker brine is higher than the boiling-point of pure water by 1.2° F., for each V32 of salt that the water contains. Average sea-water contains 1/32; and the brine in marine boilers is not suffered to contain more than from 2/ 32 to 3/32. Methods of Evaporation Employed in the Manufacture of Salt. (F. E. Engelhardt, Chemist Onondaga Salt Springs; Report for 1889.) — 1. Solar heat — solar evaporation. 2. Direct fire, applied to the heat- ing surface of the vessels containing brine — kettle and pan methods. 3. The steam-grainer system — steam-pans, steam-kettles, etc. 4. Use 544 of steam and a reduction of the atmospheric pressure over the boiling brine — vacuum system. When a saturated salt solution boils, it is immaterial whether it is done under ordinary atmospheric pressure at 228° F., or under four atmospheres with a temperature of 320° F., or in a vacuum under Vio atmosphere, the result will always be a fine-grained salt. The fuel consumption is stated to be as follows: By the kettle method, 40 to 45 bu. of salt evaporated per ton of fuel, anthracite dust burned on perforated grates; evaporation, 5.53 lbs. of water per pound of coal. By the pan method, 70 to 75 bu. per ton of fuel. By vacuum pans, single effect, 86 bu. per ton of anthracite dust (2000 lbs.). With a double effect nearly double that amount can be produced. Solubility of Common Salt in Pure Water. (Andrese.) 32 50 86 104 140 176 35.63 35.69 36.03 36.32 37.06 38.00 26.27 26.30 26.49 26.64 27.04 27.54 Temp, of brine, F 100 parts water dissolve parts. 100 parts brine contain salt . . . According to Poggial, 100 parts of water dissolve at 229.66° F., 40.35 parts of salt, or in per cent of brine, 28.749. Gay-Lussac found that at 229.72° F., 100 parts of pure water would dissolve 40.38 parts of salt, in per cent of brine, 28.764'parts. The solubility of salt at 229° F. is only 2.5% greater than at 32°. Hence we cannot, as in the case of alum, separate the salt from the water by allowing a saturated solution at the boiling-point to cool to a lower temperature. Strength of Salt Brines. — The following table is condensed from one given in U. S. Mineral Resources for 1888, on the authority of Dr. Engelhardt. Relations between Salinometer Strength, Specific Gravity, Solid Contents, etc., of Brines of Different Strengths. 1 o> a o 03 O) g> SB bfl "o3 4) Mo ft *.£ .2 3 o3_ °£ . '3 . ® cm O «3 0> 0) 3 OS eg 3O of coal required to duce a bushel of ;, 1 lb. coal evapo- ing 6 lbs. of water. §"3 03.^ ft -■85 ■si's "c3 o3 ffl ft 0) ga !-s O 1 " £o>03 3 all 1 0.26 1.002 0.265 8.347 0.022 2,531 21,076 3,513 0.569 2 0.52 1.003 0.530 8.356 0.044 1,264 10,510 1,752 1.141 4 1.04 1.007 1.060 8.389 0.088 629.7 5,227 871.2 2.295 6..... 1.56 1.010 1.590 8.414 0.133 418.6 3,466 577.7 3.462 8 2.08 1.014 2.120 8.447 0.179 312.7 2,585 430.9 4.641 10 2.60 1.017 2.650 8.472 0.224 249.4 2,057 342.9 5.833 12 3.12 1.021 3.180 8.506 0.270 207.0 1,705 284.2 7.038 14 3.64 1.025 3.710 8.539 0.316 176.8 1,453 242.2 8.256 16 4.16 1.028 4.240 8.564 0.364 154.2 1,265 210.8 9.488 18 4.68 1.032 4.770 8.597 0.410 136.5 1,118 186.3 10.73 20 5.20 1.035 5.300 8.622 0.457 122.5 1,001 176.8 11.99 30 7.80 1.054 7.950 8.781 0.698 80.21 648.4 108.1 18.51 40 10.40 1.073 10.600 8.939 0.947 59.09 472.3 78.71 25.41 50 13.00 1.093 13.250 9.105 1.206 46.41 366.6 61.10 32.73 60 15.60 1.114 15.900 9.280 1.475 37.94 296.2 49.36 40.51 70 18.20 1.136 18.550 9.454 1.755 31.89 245.9 40.98 48.80 80 20.80 1.158 21.200 9.647 2.045 27.38 208.1 34.69 57.65 90 23.40 1.182 23.850 9.847 2.348 23.84 178.8 29.80 67.11 109 26.00 1.205 26.500 10.039 2.660 21.04 155.3 25.88 77.26 EVAPORATION AND DRYING. 545 Solubility of Sulphate of Lime in Pure Water. (Marignac.) Temperature F. degrees.. 32 64.5 89.6 100.4 105.8 127.4 186.8 212 P \ rt parltvpsim diSSOlVe ) i15 386 371 368 370 375 417 452 P ^^Z^t^!}^ «* 470 466 468 474 528 572 In salt brine sulphate of lime is much more soluble than in pure water. In the evaporation of salt brine the accumulation of sulphate of lime tends to stop the operation, and it must be removed from the pans to avoid waste of fuel. The average strength of brine in the New York salt districts in 18S9 was 69.38 degrees of the saliuometer. Concentration of Sugar Solutions.* (From " Heating and Con- centrating Liquids by Steam," by John G.Hudson; The Engineer, June 13, 1890.) — In the early stages of the process, when the liquor is of low density, the evaporative duty will be high, say two to three (British) gallons per square foot of heating surface with 10 lbs. steam pressure, but will gradually fall to an almost nominal amount as the final stage is approached. As a generally safe basis for designing, Mr. Hudson takes an evaporation of one gallon per hour for each square foot of gross heating surface, with steam of the pressure of about 10 lbs. As examples of the evaporative duty of a vacuum pan when performing the earlier stages of concentration, during which all the heating surface can be employed, he gives the following: Coil Vacuum Pan. — 43/4 in. copper coils, 528 square feet of surface; steam in coils, 15 lbs.; temperature in pan, 141° to 148°; density of feed, 25° Baumd, and concentrated to 31° Baume. First Trial. — Evaporation at the rate of 2000 gallons per hour = 3.8 gallons per square foot; transmission, 376 units per degree of difference of temperature. Second Trial. — Evaporation at the rate of 1503 gallons per hour — 2.8 gallons per square foot ; transmission, 265 units per degree. • As regards the total time needed to work up a charge of massecuite from liquor of a given density, the following figures, obtained by plotting the results from a large number of pans, form a guide to practical working. The pans were all of the coil type, some with and some without jackets, the gross heating surface probably averaging, and not greatly differing from, 0.25 square foot per gallon capacity, and the steam pressure 10 lbs. per square inch. Both plantation and refining pans are included, making various grades of sugar: Density of feed (degs. Baume) 10° 15° 20° 25° 30° Evaporation required per gallon masse- cuite discharged 6.123 3.6 2.26 1.5 .97 Average working hours required per charge . 12. 9. 6.5 5. 4. Equivalent average evaporation per hour per square foot of gross surface, assum- ing 0.25 sq. ft. per gallon capacity. .. . 2.04 1.6 1.39 1.2 0.97 Fastest working hours required per charge . 8.5 5.53.8 2 , 75 2.0 Equivalent average evaporation per hour per square foot 2.88 2.6 2.38 2.18 1.9 The quantity of heating steam needed is practically the same in vacuum as in open pans. The advantages proper to the vacuum system are pri- marily the reduced temperature of boiling, and incidentally the possibility of using heating steam of low pressure. In a solution of sugar in water, each pound of sugar adds to the volume of the water to the extent of 0.061 gallon at a low density to 0.0638 gallon at high densities. A Method of Evaporating by Exhaust Steam is described by Albert Stearns in Trans. A. S. M. E., vol. viii. A pan 17' 6" X 11' X 1' 6", * For other sugar data, see Bagasse as Fuel, under Fuel. 546 HEAT. fitted with cast-iron condensing pipes of about 250 sq. ft. of surface, evaporated 120 gallons per hour from clear water, condensing only about one-half of the steam supplied by a plain slide-valve engine of 14" X 32" cylinder, making 65 revs, per min., cutting off about two-thirds stroke, with steam at 75 lbs. boiler pressure. It was found that keeping the pan-room warm and letting only sufficient air in to carry the vapor up out of a ventilator adds to its efficiency, as the average temperature of the water in the pan was only about 165° F. Experiments were made with coils of pipe in a small pan, first with no agitator, then with one having straight blades, and lastly with troughed blades; the evaporative results being about the proportions of one, two, and three respectively. In evaporating liquors whose boiling-point is 220° F., or much above that of water, it is found that exhaust steam can do but little more than bring them up to saturation strength, but on weak liquors, sirups, glues, etc., it should be very useful. Drying in Vacuum. — An apparatus for drying grain and other sub- stances in vacuum is described by Mr. Emil Passburg in Proc. Inst. Mech. Engrs., 18S9. The three essential requirements for a successful and eco- nomical process of drying are: 1. Cheap evaporation of the moisture; 2. Quick drying at a low temperature; 3. Large capacity of the apparatus. The removal of the moisture can be effected in either of two ways: either by slow evaporation, or by quick evaporation — that is, by boiling. Slow Evaporation. — The principal idea carried into practice in machines acting by slow evaporation is to bring the wet substance repeatedly into contact with the inner surfaces of the apparatus, which are heated by steam, while at the same time a current of hot air is also passing through the substances for carrying off the moisture. This method requires much heat, because the hot-air current has to move at a considerable speed in order to shorten the drying process as much as possible; consequently a great quantity of heated air passes through and escapes unused. As a carrier of moisture hot air cannot in practice be charged beyond half its full saturation; and it is in fact considered a satisfactory result if even this proportion be attained. A great amount of heat is here produced which is not used; while, with scarcely half the cost for fuel, a much quicker removal of the water is obtained by heating it to the boiling-point. Quick Evaporation by Boiling. — This does not take place until the water is brought up to the boiling-point and kept there, namely, 212° F., under atmospheiic pressure. The vapor generated then escapes freely. Liquids are easily evaporated in this way, because by their motion conse- quent on boiling the heat is continuously conveyed from the heating sur- faces through the liquid, but it is different with solid substances, and many more difficulties have to be overcome, because convection of the heat ceases entirely in solids. The substance remains motionless, and consequently a much greater quantity of heat is required than with liquids for obtaining the same results. Evaporation in Vacuum. — All the foregoing disadvantages are avoided if the boiling-point of water is lowered, that is, if the evaporation is carried out under vacuum. This plan has been successfully applied in Mr. Passburg's vacuum drying apparatus, which is designed to evaporate large quantities of water con- tained in solid substances. The drying apparatus consists of a top horizontal cylinder, surmounted bv a charging vessel at one end, and a bottom horizontal cylinder with a discharging vessel beneath it at the same end. Both cylinders are incased in steam-jackets heated by exhaust steam. In the top cylinder works a revolving cast-iron screw with hollow blades, which is also heated by exhaust steam. The bottom cylinder contains a revolving drum of tubes, consisting of one large central tube surrounded by 24 smaller ones, all fixed in tube-plates at both ends; this drum is heated by live steam direct from the boiler. The substance to be dried is fed into the charg- ing vessel through two manholes, and is carried along the top cylinder by the screw creeper to the back end, where it drops through a valve into the bottom cylinder, in which it is lifted by blades attached to the drum and travels forward in the reverse direction; from the front end of the bottom cylinder it falls into a discharging vessel through another EVAPORATION AND DRYING. 547 valve, having by this time become dried. The vapor arising during the process is carried off by an air-pump, through a dome and air-valve on the top of the upper cylinder, and also through a throttle-valve on the top of the lower cylinder; both of these valves are supplied with strainers. As soon as the discharging vessel is filled with dried material the valve connecting it with the bottom cylinder is shut, and the dried charge taken out without impairing the vacuum in the apparatus. When the charging vessel requires replenishing, the intermediate valve between the two cylin- ders is shut, and the charging vessel filled with a fresh supply of wet mate- rial; the vacuum still remains unimpaired in the bottom cylinder, and has to be restored only in the top cylinder after the charging vessel has been closed agaii\. In this vacuum the boiling-point of the water contained in the wet mate- rial is brought down as low as 110° F. The difference between this tem- perature and that of the heating surfaces is amply sufficient for obtaining good results from the employment of exhaust steam for heating all the surfaces except the revolving drum of tubes. The water contained in the solid substance to be dried evaporates as soon as the latter is heated to about 110° F., and as long as there is any moisture to be removed the solid substance is not heated above this temperature. Wet grains from a brewery or distillery, containing from 75% to 78% of water, have by this drying process been converted from a worthless incum- brance into a valuable food-stuff. The water is removed by evaporation only, no previous mechanical pressing being resorted to. At Guinness's brewery in Dublin two of these machines are employed. In each of these the top cylinder is 20 ft. 4 in. long and 2 ft. 8 in. diam., and the screw working inside it makes 7 revs, per min.; the bottom cylinder is 19 ft. 2 in. long and 5 ft. 4 in. diam., and the drum of the tubes inside it makes 5 revs, per min. The drying surfaces of the two cylinders amount together to a total area of about 1000 sq. ft., of which about 40% is heated by exhaust steam direct from the boiler. There is only one air- pump, which is made large enough for three machines; it is hori- zontal, and has only one air-cylinder, which is double-acting, 17 3/ 4 in. diam. and 173/4 in. stroke; and it is driven at about 45 revs, per min. As the result of about eight months' experience, the two machines have been drying the wet grains from about 500 cwt. of malt per day of 24 hours. Roughly speaking, 3 cwt. of malt gave 4 cwt. of wet grains, and the latter yield 1 cwt. of dried grains; 500 cwt. of malt will therefore yield about 670 cwt. of wet grains, or 335 cwt. per machine. The quantity of water to be evaporated from the wet grains is from 75% to 78% of their total weight, or, say, about 512 cwt. altogether, being 256 cwt. per machine. Driers and Drying. (Contributed by W. B. Ruggles, 1909.) Materials of different physical and chemical properties require different types of drying apparatus. It is therefore necessary to classify mate- rials into groups, as below, andj design different machines for each group. Group A: Materials which may be heated to a high temperature and are not injured by being in contact with products of combustion. These include cement rock, sand, gravel, granulated slag, clay, marl, chalk, ore, graphite, asbestos, phosphate rock, slacked lime, etc. The most simple machine for drying these materials is a single revolving shell with lifting flights on the inside, the shell resting on bearing wheels and having a furnace at one end and a stack or fan at the other. The advantage of this style of machine is its low cost of installation and the small number of parts. The disadvantages are great cost of repairs and excessive fuel consumption, due to radiation and high temperature of the stack gases. If the material is fed from the stack and towards the furnace end, the shell near the furnace gets red-hot, causing excessive radiation and frequent repairs. Should the feed be reversed the exhaust temperature 548 HEAT, must be kept above 212° F M or recondensation will take place, wetting the material. in order to economize fuel the shell is sometimes supported at the ends and brickwork is erected around the shell, the hot gases passing -under the shell and back through it. Although this method is more economical in the use of fuel, the cost of installation and the cost of repairs are greater. Group B: Materials such as will not be injured by the products of com- bustion but cannot be raised to a high temperature on account of driving off water of crystallization, breaking up chemical combinations, or on account of danger from ignition. Included in these are gypsum, fluor- spar, iron pyrites, coal, coke, lignite, sawdust, leather scraps, cork chips, tobacco stems, fish scraps, tankage, peat, etc. Some of these materials may be dried in a single-shell drier and some in a bricked -in machine, but none of them in a satisfactory way on account of the difficulty of regulating the temperature and, in some cases, the danger of explosion of dust. Group C: Materials which are not injured by a high temperature but which cannot be allowed to come into contact with products of combus- tion. These are kaolin, ocher and other pigments, fuller's earth, which is to be used in filtering vegetable or animal oils, whiting and similar earthy materials, a large proportion of which would be lost as dust in direct-heat drying. These may be dried by passing through a single-shell drier incased in brickwork and allowing heat to come into contact with the shell only, but this is an uneconomical machine to operate, due to the high temperature of the escaping gases. Group D: Organic materials which are used for food either by man or the lower animals, such as grain which has been wet, cotton seed, starch feed, corn germs, brewers' grains, and breakfast foods, which must be dried after cooking. These, of course, cannot be brought into contact with furnace gases and must be kept at a low temperature. For these materials a drier using either exhaust or live steam is the only practical one. This is generally a revolving shell in which are arranged steam pipes. Care should be exercised in selecting a steam drier which has perfect and automatic drainage of the pipes. The condensed steam always amounts to more than the water evaporated from the material. Group E: Materials which are composed wholly or contain a large pro- portion of soluble salts, such as nitrate of soda, nitrate of potash, car- bonates of soda or potash, chlorates of soda or potash, etc. These in drying form a hard scale which adheres to the shell, and a rotary drier cannot be profitably used on account of frequent stops for cleaning. The only practical machine for such materials is a semicircular cast-iron trough having a shaft through the center carrying paddles that con- stantly stir up the material and feed it through the drier. This machine has brick side walls and an exterior furnace; the heat from the furnace passing under the shell and back through the drying material or out through a stack or fan without passing through the material, as may be desired. Should the material also require a low temperature, the same type of drier can be used by substituting steam-jacketed steel sections instead of cast iron. The efficiency of a drier is the ratio of the theoretical heat required to do the drying to the total heat supplied. The greatest loss is the heat carried out by the exhaust or waste gases; this may be as great as 40% of the total heat from the fuel, or with a properly designed drier may be as small as 8%. The radiation from the shell or walls may be as high as 25% or as low as 4%. The heat carried away by the dried material may amount under conditions of careless operation to as much as 25% or may be as low as nothing. A properly designed drier of the direct-heat type for either group " A " or "B" will give an efficiency of from 75% to 85%; a bricked-in return- draught single-shell drier, from 60% to 70%; and a single-shell straight- draught dryer, from 45%, to 55%. A properly designed indirect-heat drier for group "C" will give an efficiency of 50'% to 60%, and a poorly designed one may not give more than 30%; The best designed steam drier for group "D," in which the losses in the boiler producing the steam must be considered, will not often give an efficiency of more than EVAPORATION AND DRYING. 549 42%; and, while a poorly designed one may have an equal efficiency, its capacity may be not more than one-half of a good drier of equal size. The drier described for group " E" will not give an efficiency of more than Performance of Different Types of Driers. (W. B. Ruggies.) Type of drier Material Moisture, initial, per cent Moisture, final, per cent Calorific value of fuel, B.T.TJ Fuel consumed per hour, lbs Water evaporated per hour, lbs.. Water evap. per pound fuel, lbs.. Material dried per hour, lbs ' Fuel per ton dried material, lbs. . . Heat lost in exhaust air, per cent Heat lost by radiation, etc., per centi Heat used to evaporate water, per cent Heat used to raise temperature of material, per cent Total efficiency, per cent .. 3i -fi£ Jfi'1 »."§ -g-c-s Is* o a 1 Is III 'Mg Sand. Coal. Cement slurry. Lime- stone. 4.58 10.2 61.2 3.6 40.7 0.5 12100 12290 13200 13180 398 213.6 667 460 2196 924.2 4057 1325 5.3 4.3 6.1 2.3 36460 8300 7680 41400 21.8 51.3 17.3 22.2 11.3 42.8 38.4 38.2 7.6 7.7 12.5 15.6 52.5 39.4 52.0 24.4 28.6 10.1 7.1 21.8 81.1 49.5 59.1 46.2 in r~ Nitrate of soda. 7.2 0.3 13600 87 349 4.0 4581 38.0 40.7 13.8 33.1 12.4 45.5 Performance of a Steam Drier. Material: Starch feed. Moisture, initial 39.8%, final 0.22%. Dried material per hour, 831 lbs. Water evaporated per hour, 548 lbs. Steam consumed per hour, 793 lbs. Water evaporated per pound steam, 0.691 lb. Temperature of material, moist, 58°, dry, 212°. Steam pres- sure, 98 lbs. gauge. Total heat to evaporate 548 lbs. water at 58° into steam, 548 X (154.2 + 969.7) = 615,897 B.T.TJ. Heat supplied by 793 lbs. steam condensed to water at 212°, 793 X (1188.2 - 180.3) = 799,265 B.T.U. Heat used to evaporate water, (615,897 ■*■ 799,265) = 77.1%. Heat used to raise temp, of material, (831 X 154 X 0.492) = 62,963 = 7.9%. . 100 - (77.1 Loss by radiation Total efficiency . - 7.9) = 15%. , , 85.0%, 550 Water Evaporated and Heat Required for Drying. M = percentage of moisture in material to be dried. Q = lbs. water evaporated per ton (2000 lbs.) of dry material. H = British thermal units required for drying, per ton of dry material. M Q H M Q H M Q H 1 20.2 85,624 14 325.6 424,884 35 1,077 1,269,240 2 40.8 108,696 15 352.9 458,248 40 1,333 1,555,960 3 61.9 130,424 16 381.0 489,720 45 1,636 1,895,320 4 83.3 156,296 17 409.6 521,752 50 2,000 2,303,000 5 105.3 180,936 18 439.0 554,680 55 2,444 2,800,280 6 127.7 206,024 19 469.1 588,392 60 3,000 3,423,000 7 150.5 231,560 20 500.0 623,000 65 3,714 4,222,680 8 173.9 257,768 21 531.6 658,392 70 4,667 5,290,040 9 197.8 284,536 22 564.1 694,792 75 6,000 6,783,000 10 222.2 311,864 23 597.4 732,088 80 8,000 9,023,000 11 247.2 339,864 24 631.6 770,392 85 11,333 12,755,960 12 272.7 368,424 25 666.7 809,704 90 18,000 20,223,000 13 298.9 397,768 30 857.0 1,022,840 95 38,000 42,623,000 Formulae: Q = 100 • M' H = 1120 Q 4- 63,000. The value of H is found on the assumption that the moisture is heated from 62° to 212° and evaporated at that temperature, and that the specific heat of the material is 0.21. [2000 X (212 - 62) X 0.21] = 63,000. Calculations for Design of Drying Apparatus. — A most efficient system of drying of moist materials consists in a continuous circulation of a volume of warm dry air over or through the moist material.lthen passing the air charged with moisture over the cold surfaces of condenser coils to remove the moisture, then heating the same air by steam-heating coils or other means, and again passing it over the material. In the design of apparatus to work on this system it is necessary to know the amount of moisture to be removed in a given time, and to calculate the volume of air that will carry that moisture at the temperature at which it leaves the material, making allowance for the fact that the moist, warm air on leaving the material may not be fully saturated, and for the fact that the cooled air is nearly or fully saturated at the temperature at which it leaves the cooling coils. A paper by Wm. M. Grosvenor, read before the Am. Inst, of Chemical Engineers (Heating and Ventilating Mag., May, 1909) con- tains a "humidity table" and a "humidity chart" which greatly facilitate the calculations required. The table is given in a condensed form below. It is based on the following data: Density of air + 0.04% CO2 = 001293052 1 + 0.00367 X Temp. C. (in Kg * per CU " m<) - Density ° f Water Vap ° r =0.62186 X density of air. Density at partial pressure -*■ density at 760 m.m. = partial pressure -5- 760 m.m. Specific heat of water vapor = 0.475; sp. ht. of air = 0.2373. Kg. per cu. meter X 0.062428 = lbs. per cu. ft. The results given in the table agree within 1/4% with the figures of the U. S. Weather Bureau. (Compare also the tables of H. M. Prevost Murphy, given under "Air," page 586.) The term "humid heat" in the heading of the table is defined as the B.T.U. required to raise 1° F. one pound of air plus the vapor it may carry when saturated at the given temperature and pressure; and °° humid volume" is the volume of one pound of air when saturated at the given temperature and pressure. RADIATION OF HEAT. 551 Humidity Table. Vapor Temp. F. Tension, Milli- meters of (Mercury. 32 4.569 35 5.152 40 6.264 45 7.582 50 9.140 55 10.980 60 13.138 65 15.660 70 18.595 75 22.008 80 25.965 85 30.573 90 35.774 95 41.784 100 48.679 105 56.534 110 65.459 115 75.591 120 87.010 125 99.024 130 114.437 135 130.702 140 148.885 145 169.227 150 191.860 155 216.983 160 244.803 165 275.592 170 309.593 175 347.015 180 388.121 185 433.194 190 482.668 195 536.744 200 595.771 205 660.116 210 730.267 Lbs. Water Vapor per lb. Air. .003761 .0042435 .0050463 .0062670 .0075697 .0091163 .010939 .013081 .015597 .018545 .021998 .026026 .030718 .036174 .042116 .049973 .058613 .068662 .080402 .094147 .11022 .12927 .15150 .17816 .21005 .24534 .29553 .35286 .42756 .52285 .64942 .82430 1.00805 1 .4994 2.2680 4.2272 15.8174 Humid Heat, B.T.U. Humid Volume cu.ft .2391 .2393 .2398 .2403 .2409 .2416 .2425 .2435 .2447 .2461 .2478 .2497 .2519 .2545 .2575 .2610 .2651 .2699 .2755 .2820 .2896 .2987 .3093 .3219 .3371 .3553 .3776 .4054 .4405 .4856 .5458 .6288 .7519 .9494 1.3147 2.1562 15.9148 12.462 12.549 12.695 12.843 12.999 13.159 13.326 13.501 13.683 13.876 14.081 14.301 14.539 14.793 15.071 15.376 15.711 16.084 16.499 16.968 17.499 18.103 18.800 19.609 20.559 21.687 23.045 24.708 26.790 29.454 32.967 37.796 44.918 56.302 77.304 131.028 562.054 Density, lbs. per cu.ft. at 760 Millimeters. Dry Air. .080726 .080231 .079420 .078641 .077867 .077109 .076363 .075635 .074921 .074218 .073531 .072852 .072189 .071535 .070894 .070264 .069647 .069040 .068443 .067857 .067380 .066713 .066156 ,065601 .065154 .064539 .064016 .063502 .062997 .062500 .062015 .061529 .061053 .060588 .060127 .059674 .059228 Sat'd Mix. .080556 .080085 .079181 .078348 .077511 .076685 .075865 .075039 .074219 .073471 .072644 .071744 .070894 .070051 .069179 .068288 .067383 .066447 .065477 .064480 .063449 .062374 .061255 .060104 .058865 .057570 .056218 .054795 .053305 ,051708 .050035 .048265 .046391 .044405 .042308 .040075 .037323 Volume in cu. ft. per lb. of Dry Air. 12.388 12.464 12.590 12.718 12.842 12.968 13.095 13.222 13.348 13.474 13.600 13.726 13.852 13.979 14.106 14.232 14.358 14.484 14.611 14.736 14.863 14.989 15.116 15.242 15.368 15,494 15.621 15.748 15.874 16.000 16.126 16.253 16.379 16.505 16.631 16.758 16.884 Sat'd Mix. 12.414 12.496 12.629 12.763 12.901 13.041 13.180 13.325 13.471 13.624 13.777 13.938 14.106 14.275 14.455 14.643 14.840 15.050 15.272 15.509 15.761 16.032 16.325 16.643 16,993 17,370 17,788 18.250 18.761 19.339 19.987 20.719 21.557 22.521 23.638 24.954 26.796 RADIATION OF HEAT, Radiation of heat takes place between bodies at all distances apart, and follows the laws for the radiation of light. The heat rays proceed in straight lines, and the intensity of the rays radiated from any one source varies inversely as the square of their distance from the source. This statement has been erroneously interpreted by some writers, who have assumed from it that a boiler placed two feet above a fire would re- ceive by radiation only one-fourth as much heat as if it were only one foot above. In the case of boiler furnaces the side walls reflect those rays that are received at an angle, — following the law of optics, that the angle of incidence is equal to the angle of reflection, — with the result that the intensity of heat two feet above the fire is practically the same as at one foot above, instead of only one-fourth as much. The rate at which a hotter body radiates heat, and a colder body absorbs heat, depends upon the state of the surfaces of the bodies as well as on their temperatures. The rate of radiation and of absorption are increased by darkness and roughness of the surfaces of the bodies, and diminished by smoothness and polish. For this reason the covering 552 of steam pipes and boilers should be smooth and of a light color: uncovered pipes and steam-cylinder covers should be polished. The quantity of heat radiated by a body is also a measure of its heat- absorbing power under the same circumstances. When a polished body is struck by a ray of heat, it absorbs part of the heat and reflects the rest. The reflecting power of a body is therefore the complement of its absorb- ing power, which latter is the same as its radiating power. The relative radiating and reflecting power of different bodies has been determined by experiment, as shown in the table below, but as far as quantities of heat are concerned, says Prof. Trowbridge (Johnson's Cyclopaedia, art. Heat), it is doubtful whether anything further than the said relative determinations can, in the present state of our knowledge, be depended upon, the actual or absolute quantities for different tem- peratures being still uncertain. The authorities do not even agree on the relative radiating powers. Thus, Leslie gives for tin plate, gold, silver, and copper the figure 12, which differs considerably from the figures in the table below, given by Clark, stated to be on the authority of Leslie, De La Provostaye and Desains, and Melloni. Relative Radiating and Reflecting Power of Different Substances. u . °.« bfl MS W) ■ji^ .s • •J^ss .2 s ! ,c3 O £ • o & ^-Q O "$£> o cfl O ^ #& $P* 100 Zinc, polished Steel, polished Platinum, polished. 19 81 100 100 17 24 83 Carbonate of lead . . . 76 Writing-paper 98 2 Platinum in sheet . . 17 . 83 Ivory, jet, marble... 93 to 98 7 to 2 Tin 15 85 Ordinary glass 90 10 Brass, cast, dead Ice 85 15 polished 11 89 Gum lac 72 28 Brass, bright pol- Silver-leaf on glass . . 27 73 ished 7 93 Cast iron, bright pol- Copper, varnished. . 14 86 25 23 75 77 Copper, hammered . Gold, plated 7 5 93 Mercury, about 95 Wrought iron, pol- Gold on polished 23 77 3 97 Silver, polished 3 97 Experiments of Dr. A. M. Mayer give the following: The relative radia- tions from a cube of cast iron, having faces rough, as from the foundry, Elaned, " drawfiled," and polished, and from the same surfaces oiled, are as elow (Prof. Thurston, in Trans. A. S. M. E., vol. xvi): Rough. Planed. Drawfiled. Polished. 100 100 60 32 49 20 45 18 It here appears that the oiling of smoothly polished castings, as of cylinder-heads of steam-engines, more than doubles the loss of heat by radiation, while it does not seriously affect rough castings. " Black Body " Radiation. Stefan and Boltzman's Law. (Eng'g, March 1, 1907.) — Kirchhoff defined a black body as one that would absorb all radiations falling on it, and would neither reflect nor transmit any. The radiation from such a body is a function of the temperature alone, CONDUCTION AND CONVECTION OF HEAT. 553 and is identical with the radiation inside an inclosure all parts of which have the same temperature. By heating the walls of an inclosure as uniformly as possible, and observing the radiation through a very small opening, a practical realization of a black body is obtained. Stefan and Boltzman's law is: The energy radiated by a black body is proportional to the fourth power of the absolute temperature, or E = K (2' 4 — T *), where E = total energy radiated by the body at T to the body at T , and K is a constant. The total radiation from other than black bodies increases more rapidly than the fourth power of the absolute temperature, so that as the temperature is raised the radiation of all bodies approaches that of the black body. A confirmation of the Stefan and Boltzman law is given in the results of experiments by Lummer and Kuribaum, as below (T = 290 degrees C, abs. in all cases). T=492. 654. 795. 1108. 1481. 1761, b (Black body 109.1 108.4 109.9 109.0 110.7 ™ m * Polished platinum.. 4.28 6.56 8.14 12.18 16.69 19.64 Ti ~ r * (l r0 n oxide 33.1 33.1 36.6 46.9 653 CONDUCTION AND CONVECTION OF HEAT. Conduction is the transfer of heat between two bodies or parts of a body which touch each other. Internal conduction takes place between the parts of one continuous body, and external conduction through the surface of contact of a pair of distinct bodies. The rate at which conduction, whether internal or external, goes on, being proportional to the area of the section or surface through which it takes place, may be expressed in thermal units per square foot of area per hour. Internal Conduction varies with the heat conductivity, which depends upon the nature of the substance, and is directly proportional to the difference betw r een the temperatures of the two faces of a layer, and in- versely as its thickness. The reciprocal of the conductivity is called the internal thermal resistance of the substance. If r represents this resist- ance, x the thickness of the layer in inches, T' and T the temperatures on the two faces, and q the quantitv in thermal units transmitted per T' — T hour per square foot of area, q = — (Rankine.) Peclet gives the following values of r: Gold, platinum, silver. 0.0016 J Lead....... 0.0090 Copper 0.0018 Marble . 0.0716 Iron 0.0043 Brick.. 0.1500 Zinc . 0.0045 I Relative Heat-conducting Power of Metals. Metals. *C.&J. fW.&F. Silver, 1000 1000 Gold 981 532 Gold, with 1 % of silver. 840 Copper, rolled 845 736 Copper, cast 811 ... Mercury 677 Mercury, with 1.25% of tin 412 Aluminum . 665 Zinc: cast vertically 628 cast horizontally. . . 608 rolled 641 * Calvert & Johnson. Metals. *C.&J. tW.&F Cadmium . 577 Wrought iron. . 436 119 Tin .. 422 145 Steel . 397 116 Platinum . 380 84 Sodium . 365 Cast iron . 359 Lead . 287 85 Antimony: cast horizontally. . 215 cast vertically. . . . 192 Bismuth . 61 18 \ Weidemann & Franz. Influence of a Non-metallic Substance in Combination on the Conducting Power of a Metal. Influence of carbon on iron: Wrought iron 436 Steel.". . 397 Cast iron 359 Cast copper 811 Copper with 1 % of arsenic. . . . 570 with 0.5% of arsenic. . 669 with 0.25% of arsenic. 771 554 HEAT. The Rate of External Conduction through the bounding surface between a solid body and a fluid is approximately proportional to the difference of temperature, when that is small; but when that difference is considerable, the rate of conduction increases faster than the simple ratio of that difference. (Rankine.) If r, as before, is the coefficient of internal thermal resistance, e and e' the coefficient of external resistance of the two surfaces, x the thickness of the plate, and T' and T the temperatures of the two fluids in contact T' — T with the two surfaces, the rate of conduction is a = — — — Accord- e + e' + rx ing to Peclet, e+ e f = -r-y ^-y • in which the constants A and A. [1 -f- ±S ( i — 1 )\ B have the following values: B for polished metallic surfaces 0.0028 B for rough metallic surfaces and for non-metallic surfaces . . 0.0037 A foe polished metals, about 0.90 A for glassy and varnished surfaces 1 . 34 A for dull metallic surfaces 1 . 58 A for lampblack 1 . 78 When a metal plate has a liquid at each side of it, it appears from experi- ments by Peclet that B = 0.058, A = 8.8. The results of experiments on the evaporative power of boilers agree very well with the following approximate formula for the thermal resist- ance of boiler plates and tubes: , _ a e+ e - (r _ T y which gives for the rate of conduction, per square foot of surface per hour, a This formula is proposed by Rankine as a rough approximation, near enough to the truth for its purpose. The value of a lies between 160 and 200. Experiments on modern boilers usually give higher values. Convection, or carrying of heat, means the transfer and diffusion of the heat in a fluid mass by means of the motion of the particles of that mass. The conduction, properly so called, of heat through a stagnant mass of fluid is very slow in liquids, and almost, if not wholly, inappreciable in gases. It is only by the continual circulation and mixture of the particles of the fluid that uniformity of temperature can be maintained in the fluid mass, or heat transferred between the fluid mass and a solid body. The free circulation of each of the fluids which touch the side of a solid plate is a necessary condition of the correctness of Rankine's formulae for the conduction of heat through that plate; and in these formula? it is implied that the circulation of each of the fluids by currents and eddies is such as to prevent any considerable difference of temperature between the fluid particles in contact with one side of the solid plate and those at con- siderable distances from it. When heat is to be transferred by convection from one fluid to another, through an intervening layer of metal, the motions of the two fluid masses should, if possible, be in opposite directions, in order that the hottest par- ticles of each fluid may be in communication with the hottest particles of the other, and that the minimum difference of temperature between the adjacent particles of the two fluids may be the greatest possible. Thus, in the surface condensation of steam, by passing it through metal tubes immersed in a current of cold water or air, the cooling fluid should be made to move in the opposite direction to the condensing steam. Coefficients of Heat Conduction of Different Materials. (W. Nusselt, Zeit des Ver. Deut. Ing., June, 1908. Eng. Digest, Aug., 1908.) — The materials were inclosed between two concentric metal vessels, the Inner of which contained an electric heating device. It was found that the materials tested all followed Fourier's law, the quantity of heat transmitted being directly proportional to the extent of surface, the duration of flow and the temperature difference between the inner and outer surfaces; and inversely proportional to the thickness of the mass of material. It was also found that the coefficient of conduction increased as the temperature increased. The table gives the British equivalents of the average coefficients obtained. CONDUCTION AND CONVECTION OF HEAT. 555 Coefficients of Heat Conduction at Different Temperatures for Various Insulating Materials. (B.T.U. per hour = Area of surface in square feet X coefficient 4- thick- ness in inches.) Lb. per cu. ft. M aterials. 32° F. 212° F. 392° F. 572° F. 752° F. 10. 0.250 0.266 0.306 0.314 0.379 0.403 0.387 0.403 0.411 0.419 0.476 0.508 0.443 8.5 6.3 9.18 Silk, tufted 5.06 11.86 Charcoal (carbonized cabbage 13.42 Sawdust (0.443 at 1 12° F.) 10. Peat refusef (0.443 at 77° F.) 21.85 Kieselguhr (infusorial earth), 0.419 0.532 0.596 0.629 12.49 Asphalt-cork composition (0.492 at65°F.) 25.28 0.484 0.516 0.613 0.629 J. 653 3.742 12.49 0.854 0.961 12.17 Peat refusef (0.564 at 68° F.) 36.2 Kieselguhr, dry and compacted (0.669 at 302° F.; 0.991 at 662° F.) . 43.07 Composition,^ compacted (0.806 at 302° F.; 0.967 at 428° F.) 22.47 Porous blast-furnace slag (0.766 at 112° F.) 35.96 34.33 Asbestos (1.644 at 1112° F.) Slag concrete || (1.532 at 112° F.). 1.048 1.346 1.451 1.499 1.548 18.23 Pumice stone gravel (1.612 at 112° F.) 128.5 Portland cement, neat (6.287 at 95° F.) * Tufted, oily, and containing foreign matter. Used in Linde's apparatus, f Hygroscopic; measurements made in moist zones, t Cork, asbestos, kieselguhr and chopped straw, mixed with a binder and made in sheets for application to steam pipes in successive layers, the whole being wrapped in canvas and painted. § Kieselguhr, mixed with a binder and burned; very porous and hygroscopic. §§ Ingredients of (J) mixed with water and compacted. || 1 part cement, 9 parts porous blast-furnace slag, by volume. Heat Resistance, the Reciprocal of Heat Conductivity. (W. Kent, Trans. A. S. M. E., xxiv, 278.) — The resistance to the passage of heat through a plate consists of three separate resistances; viz., the resistances of the two surfaces and the resistance of the body of the plate, which latter is proportional to the thickness of the plate. It is probable also that the resistance of the surface differs with the nature of the body or medium with which it is in contact. A complete set of experiments on the heat-resisting power of heat- insulating substances should include an investigation into the difference in surface resistance when a surface is in contact with air and when it is in contact with another solid body. Suppose we find that the total resist- ance of a certain non-conductor may be represented by the figure 10, and that similar pieces all give the same figure. Two pieces in contact give 16. One piece of half the thickness of the others gives 8. What is the resist- ance of the surface exposed to the air in either piece, of the surface in contact with another surface, and of the interior of the body itself? Let the resistance of the material itself, of the regular thickness, be rep- resented by A, that of the surface exposed to the air by a, and that of the surface in contact with another surface by c. 556 HEAT. We then have for the three cases, Resistance of one piece A 4- 2 a =» 10 of two pieces in contact .... 2A+2c+2a=-16 of the thin piece 1/2 A + 2 a = 8 These three equations contain three unknown quantities. Solving the equations we find A = 4, a = 3, and c = 1. Suppose that another experiment be made with the two pieces separated by an air space, and that the total resistance is then 22. If the resistance of the air space be represented by s we have the two equations: Resistance of one piece, A + 2 a = 10 ; resistance of two pieces and air space, 2A+4a+s= 22, from which we find s =' 2. Having these results we can easily estimate what will be the resistance to heat transfer of any number of layers of the material, whether in contact or separated by air spaces. The writer has computed the figures for heat resistance of several insulating substances from the figures of conducting power given in a table published by John E. Starr, in Ice and Refrigeration, Nov., 1901. Mr. Starr's figures are given in terms of the B.T.U. transmitted per sq. ft. of surface per day per degree of difference of temperatures of the air adjacent to each surface. The writer's figures, those in the last column of the table given herewith, are calculated by dividing Mr. Starr's figures by 24, to obtain the hourly rate, and then taking their reciprocals. They may be called "coefficients of heat resistance" and defined as the reciprocals of the B.T.U. per sq. ft. per hour per degree of difference of temperature. Heat Conducting and Resisting Values of Different Insulating Materials. Insulating Material. Conductance, B.T.U. per sq. ft. per Day per De- gree of Differ- ence of Tem- perature. Coefficient of Heat Resistance. C. 1. 2. 3. 4. 5/8-in. oak board, 1 in. lampblack, 7/g-in. pine board (ordinary family refrigerator) 7/s-in. board, I in. pitch, 7/s-in. board 7/g-in. board, 2 in. pitch, 7/s-in. board 7/s-in. board, paper, 1 in. mineral wool, paper, 5.7 4.89 4.25 4.6 3.62 3.38 3.90 2.10 4.28. 3.71 3.32 1.35 . 1.80 2.10 1.20 0.90 1.70 3.30 2.70 2.52 2.48 4.21 4.91 5.65 5.22 5. 7/8-in. board, paper, 21/oin. mineral wool, 6.63 6. 7/8-in. board, paper, 2 1/2 in. calcined pumice, 7.10 -» 7 6.15 8. 7/8-in. board, paper, 3 in., sheet cork, 7/s-in. 11.43 9. Two 7/8-in. boards, paper, solid, no air space, 5.61 10. Two 7/8-in. boards, paper, 1 in. air space, 6.47 11. Two 7/ 8 -in. boards, paper, 1 in. hair felt, 7.23 12. Two 7/8-in. boards, paper, 8 in. mill shav- 17.78 n 13 33 14 11.43 15. 1ft Two 7/8-in. boards, paper, 3 in. air, 4 in. sheet cork, paper, two 7/g-in. boards 20.00 26.67 17 14.12 18 7.27 19. 20. 21. Four double 7/s-in. boards (8 boards), with paper between, three 8-in. air spaces ...._. Four 7/g-in. boards, with three quilts of 1/4-m hair between, papers separating boards . . 7/s-in. board, 6 in. patented silicated straw- board, finished inside with thin cement.. 8.89 9.52 9.68 CONDUCTION AND CONVECTION OF HEAT. 537 Analyzing some of the results given in the last column of the table, we observe that, comparing Nos. 2 and 3, 1 in. added thickness of pitch increased the coefficient 0.74; comparing Nos. 4 and 5, li/2iri. of mineral wool increased the coefficient 1.11. If we assume that the 1 in. of mineral wool in No. 4 was equal in heat resistance to the additional U/2 in. added in No. 5, or 1.11 reciprocal units, and subtract this from 5.22, we get 4.11 as the resistance of two 7/g-in. boards and two sheets of paper. This would indicate that one 7/ 8 -in. board and one sheet of paper give nearly twice as much resistance as 1 in. of mineral wool. In like manner any number of deductions may be drawn from the table, and some of them will be rather questionable, such as the comparison of No. 15 and No. 16, showing that 1 in. additional sheet cork increased the resistance given by four sheets 6.67 reciprocal units, or one-third the total resistance of No. 15. This result is extraordinary, and indicates that there must have been considerable differences of conditions during the two tests. For comparison with the coefficients of heat resistance computed from Mr. Starr's results we may take the reciprocals of .the figures given by Mr. Alfred R. Wolff as the result of German experiments on the heat transmitted through various building materials, as below: K = B.T.U. transmitted per hour per sq. ft. of surface, per degree F. difference of temperature. C = coefficient of heat resistance = reciprocal of K. The irregularity of the differences of C computed from the original values of K for each increase of 4 inches in thickness of the brick walls indicates a difference in the conditions of the experiments. The average difference of C for each 4 inches of thickness is about 0.80. Using this average difference to even up the figures we find the value of C is expressed by the approximate formula C = 0.70 + 0.20 t, in which t is the thickness in inches. The revised values of C, computed by this formula, and the corresponding revised values of K, are as follows: Thickness, in. }< 8 12 16 20 24 28 32 36 40 C K, revised. K, original. Difference.. 1.50 0.667 0.68 0.013 2.30 0.435 0.46 0.025 3.10 0.323 0.32 0.003 3.90 0.256 0.26 0.004 4.70 0.213 0.23 0.017 5.50 0.182 0.20 0.018 6.30 0.159 0.174 0.015 7.10 0.141 0.15 0.009 7.90 0.127 0.129 0.002 8.70 0.115 0.115 0.0 The following additional .values of C are computed from Mr. Wolff's figures for K : K C Wooden beam construction, planked over or ceiled : As flooring . 083 12. 05 As ceiling . 104 9.71 Fireproof construction, Moored over: As flooring . 124 8 . 06 As ceiling . 145 6 . 90 Single window 1 . 030 . 97 Single skylight 1.118 . 89 Double window . 518 1 . 93 Double skylight 0.621 1.61 Door 0.414 2.42 It should be noted that the coefficient of resistance thus defined will be approximately a constant quantity for a given substance under certain fixed conditions, only when the difference of temperature of the air on its two sides is small — say less than 100° F. When the range of tem- perature is great, experiments on heat transmission indicate that the quantity of heat transmitted varies, not directly as the difference of tem- perature, but as the square of that difference. In this case a coefficient &8 of resistance with a different definition may be found — viz., that obtained from the formula a= (T - t)' 2 h- q, in which a is the coefficient, T— t the range of temperature, and q the quantity of heat transmitted, in British thermal units per square foot per hour. Steam-pipe Coverings. Experiments by Prof. Ordway, Trans. A. S. M. E., vi, 168; also Circular No. 27 of Boston Mfrs. Mutual Fire Ins. Co., 1890. Substance 1 inch thick. Heat applied, 310° F. Pounds of Water heated 10° F., per hour, through 1 sq. ft. British Thermal Units per sq. ft. per minute. Solid Mat- ter in 1 sq. ft., 1 inch thick, parts in 1000. tJ8 Us If .Si ft < 8.1 9.6 10.4 10.3 9.8 10.6 11.9 13.9 35.7 12.4 42.6 13.7 15.4 14.5 15.7 20.6 30.9 49.0 48.0 62.1 13. 14. 21. 21.7 14.6 18. 18.7 16.7 22. 21. 27. 30.9 1.35 1.60 1.73 1.72 1.63 1.77 1.98 2.32 5.95 2.07 7.10 2.28 2.57 2.42 2.62 3.43 5.15 8.17 8.00 10.35 2.17 2.33 3.50 3.62 2.43 3. 3.12 2.78 3.67 3.50 4.50 5.15 56 50 20 185 56 244 53 119 506 23 285 60 150 60 112 253 368 81 529 944 950 980 815 944 756 947 881 494 10. Loose calcined magnesia 1 1 . Compressed calcined magnesia . . 12. Light carbonate of magnesia. . . . 13. Compressed carb. of magnesia.. . 977 715 940 850 940 888 16. Ground chalk (Paris white) 747 632 919 1000 20. Sand 471 22. Paper It will be observed that several of the incombustible materials are nearly as efficient as wool, cotton, and feathers, with which they may be compared in the preceding table. The materials which may be con- sidered wholly free from the danger of being carbonized or ignited by slow contact with pipes or boilers are printed in Roman type. Those which are more or less liable to be carbonized are printed in italics. The results Nos. 1 to 20 inclusive were from experiments with the various non-conductors each used in a mass one inch thick, placed on a flat surface of iron kept heated by steam to 310° F. The substances Nos. 21 to 32 were tried as coverings for two-inch steam-pipe; the results being reduced to the same terms as the others for convenience of com- parison. CONDUCTION AND CONVECTION OF HEAT. 559 Experiments on still air gave results which differ little from those of Nos. 3, 4, and 6. The bulk of matter in the best non-conductors is relatively too small to have any specific effect except to trap the air and keep it stagnant. These substances keep the air still by virtue of the roughness of their fibers or particles. The asbestos, No. 18, had smooth fibers. Asbestos with exceedingly fine fiber made a somewhat better showing, but asbestos is really one of the poorest non-conductors. It may be used advantageously to hold together other incombustible sub- stances, but the less of it the better. A "magnesia" covering, made of carbonate of magnesia with a small percentage of good asbestos fiber and containing 0.25 of solid matter, transmitted 2.5 B.T.U. per square foot per minute, and one containing 0.396 of solid matter transmitted 3.33 B.T.U. Any suitable substance which is used to prevent the escape of steam heat should not be less than one inch thick. Any covering should be kept perfectly dry, for not only is water a good carrier of heat, but it has been found that still water conducts heat about eight times as rapidly as still air. Tests of Commercial Coverings were made by Mr. Geo. M. Brill and reported in Trans. A. S. M. E., xvi, 827. A length of 60 feet of 8-inch steam-pipe was used in the tests, and the heat loss was determined by the condensation. The steam pressure was from 109 to 117 lbs. gauge, and the temperature of the air from 58° to 81° F. The difference between the temperature of steam and air ranged from 263° to 286°, averaging 272°. The following are the principal results: Kind of Covering. M > o O "o 01 . .3 O JS C Jg =•= ° a 3& 4) ft 0) ft . B.T.U. per sq. ft. per hour per degree of av- erage difference of temperature. J ft s§ 8-^ SK a °?£ lag* CO ""■ > o w o o © <0 . ft o.S" ~ °-% 0.846 0.120 0.080 0.089 0.157 0.109 12.27 1.74 1.16 1.29 2.28 1.59 2.706 0.384 0.256 0.285 0.502 0.350 '6!726 0.766 0.757 0.689 0.737 100. 14.2 9.5 10.5 18.6 12.9 2.819 1.25 1.60 1.30 1.30 1.70 0.400 0.267 297 Fire-felt 523 Manville sectional 0.564 Manv. sect and hair-felt 2.40 0.066 0.96 0.212 0.780 7.8 0.221 Manville wool-cement . . . 2.20 0.108 1.56 0.345 0.738 12.7 0.359 Champion mineral wool . 1.44 0.099 1.44 0.317 0.747 11.7 0.33t) Hair-felt 0.82 0.75 0.132 0.298 1.91 4.32 0.422 0.953 0.714 0.548 15.6 35.2 0.439 0.993 0.75 0.275 3.99 0.879 0.571 32.5 0.919 Tests of Pipe Coverings by an Electrical Method. (H. G. Stott, Power, 1902.) — A length of about 200 ft. of 2-in. pipe was heated to a known temperature by an electrical current. The pipe was covered with different materials, and the heat radiated by each covering was deter- mined by measuring the current required to keep the pipe at a constant temperature. A brief description of the various coverings is given below. No. 2. Solid sectional covering, 1 1/2 in. thick, of granulated cork molded under pressure and then baked at a temperature of 500° F.; 1/8 in. asbestos paper next to pipe. No. 3. Solid 1-in. molded sectional, 85% carbonate of magnesia. 560 HEAT. No. 4. Solid 1-in. sectional, granulated cork molded under pressure and baked at 500° F.; i/s in. asbestos next to pipe. No. 5. Solid 1-in. molded sectional, 85% carbonate of magnesia; out- side of sections covered with canvas pasted on. . No. 6. Laminated 1-in. sectional, nine layers of asbestos paper with granulated cork between; outside of sections covered with canvas, Vs in. asbestos paper next to pipe. No. 7. Solid 1-in. molded sectional, of 85% carbonate of magnesia; outside of sections covered with light canvas. No. 8. Laminated 1-in. sectional, seven layers of asbestos paper indented with 1/4-in. square indentations, which serve to keep the asbestos layers from coming in close contact with one another; i/s in. asbestos paper next to pipe. No. 9. Laminated 1-in. sectional, 64 layers of asbestos paper, in which were embedded small pieces of sponge; outside covered with canvas. No. 10. Laminated 1 1/2-in. sectional, 12 plain layers of asbestos paper with corrugated layers between, forming longitudinal air cells; 1/8 in. asbestos paper next to pipe; sections wired on. No. 11. Laminated 1-in. sectional, 8 layers of asbestos paper with corrugated layers between, forming small air ducts radially around the covering. No. 12. Laminated li/4-in. sectional, 6 layers of asbestos paper with corrugated layers; outside of sections covered with two layers of canvas. No. 15. "Remanit," composed of 2 layers wound in reverse direction with ropes of carbonized silk. Inner layer 21/2 in. wide and 1/2 in. thick; outer layer 2 in. wide and 3/ 4 in. thick, over which was wound a network of fine wire; Vs in. asbestos next to pipe. Made in Germany. No. 16. 2 1/2-in. covering, 85% carbonate of magnesia, 1/2-in. blocks about 3 in. wide and 18 in. long next to pipe and wired on; over these blocks were placed solid 2-in. molded sectional covering. No. 17. 2 1/2-in. covering, 85% magnesia. Put on in a 2-in. molded section wired on; next to the pipe and over this a 1/2-in. layer of magnesia plaster. No. 18. 2 1/2-in. covering, 85% carbonate of magnesia. Put on in two solid 1-in. molded sections with 1/2-in. layer of magnesia plaster between; two 1-in. coverings wired on and placed so as to break joints. No. 19. 2-in. covering, of 85% carbonate of magnesia, put on in two 1-in. layers so as to break joints. No. 20. Solid 2-in. molded sectional, 85% magnesia. No. 21. Solid 2-in. molded sectional, 85% magnesia. Two samples covered with the same thickness of similar material give different results; for example, Nos. 3 and 5, and also Nos. 20 and 21. The cause of this difference was found to be in the care with which the joints between sections were made. A comparison between Nos. 19 and 20, having the same total thickness, but one applied in a solid 2-in. section, and the other in two 1-in. sections, proved the desirability of breaking joints. An attempt was made to determine the law governing the effect of increasing the thickness of the insulating material, and for all the 85% magnesia coverings the efficiency varied directly as the square root of the thickness, but the other materials tested did not follow this simple law closely, each one involving a different constant. To determine which covering is the most economical the following quantities must be considered: (1) Investment in covering. (2) Cost of coal required to supply lost heat. (3) Five per cent interest on capital invested in boilers and stokers rendered idle through having to supply lost heat. (4) Guaranteed life of covering. (5) Thickness of covering. The coverings Nos. 2 to 15 were finished on the outside with resin paper and 8-ounce canvas ; the others had canvas pasted on outside of the sec- tions, and an 8-oz. canvas finish. The following is a condensed statement of the results with the temperature of the pipe corresponding to 160 lb. steam pressure. CONDUCTION AND CONVECTION OF HEaI. 561 Electrical Test of Steam-Pipe Coverings. Covering. Solid cork 85 % magnesia. Solid cork 85% magnesia Laminated asbestos cork 85% magnesia Asbestos air cell [indent] Asbestos sponge felted Asbestos air cell [long] " Asbestoscel " [radial]. Asbestos air cell [long] " Remanit" [silk] wrapped 85 % magnesia, 2" sectional and 1/2' block 85 % magnesia, 2" sectional and 1/2' plaster 85% magnesia, two 1 " sectional 85% magnesia, two \" sectional 85% magnesia, 2" sectional ........... 85% magnesia, 2" sectional Bare pipe [from outside tests] Aver. Thick- ness. 1.68 1.18 1.20 1.19 1.48 1.12 1.26 1.24 1.70 1.22 1.29 1.51 2.71 2.45 2.50 2.24 2.34 2.20 B.T.U. Loss per sq. ft. at 160 1b. Pres. B.T.U. per sq. ft. per Hr. per Deg. Diff. of Temp. 1.672 2.008 2.048 2.130 2.123 2.190 2.333 2.552 2.750 2.801 2.812 1.452 1.381 1.387 1.412 1.465 1.555 1.568 13. 0.348 0.418 0.427 0.444 0.442 0.456 0.486 0.532 0.573 0.584 0.586 0.302 0.289 0.294 0.305 0.324 0.314 2.708 Per cent Heat Saved by Cover- ing. 87.1 84.5 84.2 83.6 83.7 83.2 83.1 80.3 78.8 78.5 78.4 88.7 89.0 88.7 88.0 87.9 Transmission of Heat, through Solid Plates, from Water to Water. (Clark, S. E.) — M. Peclet found, from experiments made with plates of wrought iron, cast iron, copper, lead, zinc, and tin, that when the fluid in contact with the surface of the plate was not circulated by artificial means, the rate of conduction was the same for different metals and for plates of the same metal of different thicknesses. But when the water was thoroughly circulated over the surfaces, and when these were perfectly clean, the quantity of transmitted heat was inversely proportional to the thickness, and directly as the difference in temperature of the two faces of the plate. When the metal surface became dull, the rate of trans- mission of heat through all the metals was very nearly the same. It follows, says Clark, that the absorption of heat through metal plates is more active whilst evaporation is in progress — ■ when the circulation of the water is more active — than while the water is being heated up to the boiling-point. Transmission from Steam to Water. — M. Peclet's principle is supported by the results of experiments made in 1867 by Mr. Isherwood on the conductivity of different metals. Cylindrical pots, 10 inches in diameter, 21 1/4 inches deep inside, and Vs inch, 1/4 inch, and 3/ 8 inch thick, turned and bored, were formed of pure copper, brass (60 copper and 40 zinc), rolled wrought iron, and remelted cast iron. They were immersed in a steam bath, which was varied from 220° to 320° F. Water at 212° was supplied to the pots, which were kept filled. It was ascer- tained that the rate of evaporation was in the direct ratio of the difference of the temperatures inside and outside of the pots; that is, that the rate of evaporation per degree of difference of temperatures was the same for all temperatures; and that the rate of evaporation was exactly the same for different thicknesses of the metal. The respective rates of conductiv- ity of the several metals were as follows, expressed in weight of water evaporated from and at 212° F. per square foot of the interior surface of the pots per degree of difference of temperature per hour, together with the equivalent quantities of heat-units: 562 Water at 212°. Copper . 665 lb. Brass .577 " Wrought iron . 387 " Cast iron 327 " Heat-units. Ratio 642.5 556.8 373.6 315.7 1.00 0.87 .58 .49 Whitham, "Steam Engine Design," p. 283, also Trans. A. S. M. E., ix, 425, in using these data in deriving a formula for surface condensers, calls these figures those of perfect conductivity, and multiplies them by a coefficient C, which he takes at 0.323, to obtain the efficiency of con- denser surface in ordinary use, i.e., coated with saline and greasy deposits. Transmission of Heat from Steam to Water through Coils of Iron Pipe. — H. G. C. Kopp and F. J. Meystre (Stevens Indicator, Jan., 1894) give an account of some experiments on transmission of heat through coils of pipe. They collate the results of earlier experiments as follows, for comparison: Steam con- Heat trans- densed per mitted per square foot square foot per degree per degree *£ difference of difference of 3 temperature temperature 2.14 2.31 72 1.12 1.20 1.25 1.30 1.40 1.52 1.64 1.76 1.90 2.07 2.23 2.40 90 1.16 1.25 1.31 1.36 1.46 1.58 1.71 1.84 1.98 2.15 2.33 2.51 108 1.21 1.31 1.36 1.42 1.52 1.65 1.78 1.92 2.07 2.28 2.42 2.62 126 1.26 1.36 1.42 1.48 1.60 1.72 1.86 2.00 2.16 2.34 2.52 2.72 144 1.32 1.42 1.48 1.54 1.65 1.79 1.94 2.08 2.24 2.44 2.64 2.83 162 1.37 1.48 1.54 1.60 1.73 1.86 2.02 2.17 2.34 2.54 2.74 2.96 180 1.44 1.55 1.61 1.68 1.81 1.95 2.11 2.27 2.46 2.66 2.87 3.10 198 1.50 1.62 1.69 1.75 1.89 2.04 2.21 2.38 2.56 2.78 3.00 3.24 216 1.58 1.69 1.76 1.83 1.97 2.13 2.32 2.48 2.68 2.91 3.13 3.38 234 1.64 1.77 1.84 1.90 2.06 2.23 2.43 2.52 2.80 3 03 3.28 3 46 252 1.71 1.85 1.92 2.00 2.15 2.33 2.52 2.71 2.92 3.18 3.43 3.70 270 1.79 1.93 2.01 2.09 2.26 2.44 2.64 2.84 3.06 3.32 3.58 3.87 288 1.89 2.03 2.12 2.20 2.37 2.56 2.78 2.99 3.22 3.50 3.77 4.07 306 1.98 2.13 2.22 2.31 2.49 2.69 2.90 3.12 3.37 3.66 3 95 4.26 324 2.07 2.23 2.33 2.42 2.62 2.81 3.04 3.28 3.53 3.84 4.14 4.46 342 2.17 2.34 2.44 2.54 2.73 2.95 3.19 3.44 3.70 4.02 4.34 4.68 360 2.27 2.45 2.56 2.66 2.86 3.09 3.35 3.60 3.88 4.22 4.55 4.91 378 2.39 2.57 2.68 2.79 3.00 3.24 3.51 3.78 4.08 4.42 4.77 5.15 396 2.50 2.70 2.81 2.93 3.15 3.40 3.68 3.97 4.28 4.64 5.01 5.40 414 2.63 2.84 2.95 3.07 3.31 3.56 3.87 4.12 4.48 4.87 5.26 5.67 432 2.76 2.98 3.10 3,23 3.47 3.76 4.10 4.32 4.61 5.12 5.53 6.04 The loss of heat by convection appears to be independent of the nature of the surface, that is, it is the same for iron, stone, wood, and other materials. It is different for bodies of different shape, however, and it varies with the position of the body. Thus a vertical steam-pipe will not lose so much heat by convection as a horizontal one will; for the air heated at the lower part of the vertical pipe will rise along the surface of the pipe, protecting it to some extent from the chilling action of the sur- rounding cooler air. For a similar reason the shape of a body has an important influence on the result, those bodies losing most heat whose forms are such as to allow the cool air free access to every part of their surface. The following table from Box gives the number of heat units that horizontal cylinders or pipes lose by convection per square foot of surface per hour, for one degree difference in temperature between the pipe and the air. Heat Units Lost by Convection from Horizontal Pipes, per Square Foot of Surface per Hour, for a Temperature Difference of 1° Fahr. External Diameter of Pipe in Inches. Heat Units Lost. External Diameter of Pipe in Inches. Heat Units Lost. External Diameter of Pipe in In ;hes. Heat Units Lost. 2 3 4 5 6 0.728 0.626 0.574 0.544 0.523 7 8 9 10 12 0.509 0.498 489 482 0.472 18 24 36 48 0.455 0.447 438 434 THERMODYNAMICS. 571 The loss of heat by convection is nearly proportional to the difference in temperature between the hot body and the air, but the experiments of Dulong and Peclet show that this is not exactly true, and we may here also resort to a table of factors for correcting the results obtained by sample proportion. Factors for Reduction to Dulong's Law of Convection. Difference Difference Difference in Temp, between Hot in Temp. in Temp. Factor. between Hot Factor. between Hot Factor. Body and Body and Body and Air. Air. Air. 18° F. 0.94 180° F. 1.62 342° F. 1.87 36° 1.11 198° 1.65 360° 1.90 54° 1.22 216° 1.68 378° 1.92 72° 1.30 234° 1.72 396° 1.94 90° 1.37 252° 1.74 414° 1.96 108° 1.43 270° 1.77 432° 1.98 126° 1.49 288° 1.80 450° 2.00 144° 1.53 306° 1.83 468° 2.02 162° 1.58 324° 1.85 Example in the Use of the Tables. — Required the total loss of heat by both radiation and convection, per foot of length of a steam-pipe 211/32 in. external diameter, steam pressure 60 lbs., temperature of the air in the room 68° Fahr. Temperature corresponding to 60 lbs. equals 307°; temperature dif- ference = 307° - 68 = 239°. Area of one foot length of steam-pipe = 211/32 X 3.1416 -*- 12 = 0.614 sq. ft. Heat radiated per hour per square foot per degree of difference, from table, 0.64. Radiation loss per hour by Newton's law = 239° X 0.614 ft. X 0.64 = 93.9 heat units. Same reduced to conform with Dulong's law of radiation: factor from table for temperature difference of 239° and temperature of air 68° = 1.93. 93.9 X 1.93 = 181.2 heat units, total loss by radiation. Convection loss per square foot per hour from a 211/32-inch pipe: by interpolation from table, 2" = 0.728, 3" = 0.626, 211/32" = 0.693. Area, 0.614 X 0.693 X 239° = 101.7 heat units. Same reduced to conform with Dulong's law of convection: 101.7 X 1.73 (from table) = 175.9 heat units per hour. Total loss by radiation and convection = 181.2 + 175.9 = 357.1 heat units per hour. Loss per degree of difference of temperature per linear foot of pipe per hour = 357.1 -*■ 239 = 1.494 heat units = 2.433 per sq. ft. It is not claimed, says The Locomotive, that the results obtained by this method of calculation are strictly accurate. The experimental data are not sufficient to allow us to compute the heat-loss from steam-pipes with any great degree of refinement; yet it is believed that the results obtained as indicated above will be sufficiently near the truth for most purposes. An experiment by Prof. Ordway, in a pipe 211/32 in. diam. under the above conditions (Trans. A. S. M. E., v. 73), showed a condensation of steam of 181 grams per hour, which is equivalent to a loss of heat of 358.7 heat units per hour, or within half of one per cent of that given by the above calculation. The quantity of heat given off by steam and hot-water radiators in ordinary practice of heating buildings by direct radiation varies from 1.25 to about 3.25 heat units per hour per square foot per degree of difference of temperature. (See Heating and Ventilation.) THERMODYNAMICS. Thermodynamics, the science of heat considered as a form of energy, is useful in advanced studies of the theory of steam, gas, and air engines, refrigerating machines, compressed air, etc. The method of treatment adopted by the standard writers is severely mathematical, involving constant application of the calculus. The student will find the subject 572 HEAT. thoroughly treated in the works by Rontgen (Dubois's translation). Wood, Peabody, and Zeuner. First Law of Thermodynamics. — Heat and mechanical energy are mutually convertible in the ratio of about 778 foot-pounds for the British thermal unit. (Wood.) Second Law of Thermodynamics. — The second law has by different writers been stated in a variety of ways, and apparently with ideas so diverse as not to cover a common principle. (Wood, Therm., p. 389.) It is impossible for a self-acting machine, unaided by any external agency, to convert heat from one body to another at a higher temperature. (Clausius.) If all the heat absorbed be at one temperature, and that rejected be at one lower temperature, then will the heat which is transmuted into work be to the entire heat absorbed in the same ratio as the difference between the absolute temperature of the source and refrigerator is to the absolute temperature of the source. In other words, the second law is an expression for the efficiency of the perfect elementary engine. (Wood.) The expression - = x „ — - 2 may be called the symbolical or algebraic enunciation of the second law, — the law which limits the efficiency of heat engines, and which does not depend on the nature of the working medium employed. (Trowbridge.) Qx and T\ = quantity and absolute temperature of the heat received; Qi and Ti = quantity and absolute temperature of the heat rejected. Ti — Ti The expression ^ represents the efficiency of a perfect heat engine which receives all its heat at the absolute temperature T\, and rejects heat at the temperature Ti, converting into work the difference between the quantity received and rejected. Example. — What is the efficiency of a perfect heat engine which receives heat at 388° F. (the temperature of steam of 200 lbs. gauge pressure) and rejects heat at 100° F. (temperature of a condenser, pressure 1 lb. above vacuum)? 388 + 459.2 In the actual engine this efficiency can never be attained, for the difference between the quantity of heat received into the cylinder and that rejected into the condenser is not all converted into work, much of it being lost by radiation, leakage, etc. In the steam engine the phenomenon of cylinder condensation also tends to reduce the efficiency. The Carnot Cycle. — Let one pound of gas of a pressure p\, volume vi and absolute temperature T\ be enclosed in an ideal cylinder, having non- conducting walls but the bottom a perfect con- ductor, and having a moving non-conducting frictionless piston. Let the pressure and volume of the gas be represented by the point A on the pv or pressure-volume diagram, Fig. 136, and let it pass through four operations, as follows: 1. Apply heat at a temperature of T\ to the bottom of the cylinder and let the gas expand, doing work against the piston, at the constant temperature T\, or isothermally, to p 2 w>. or B. F , Q /> 2 - Remove the source of heat and put a non- r ig. ido. conducting cover on the bottom, and let the gas expand adiabatically, or without transmission of heat, to pzm, or C, while its temperature is being reduced to T-i. 3. Apply to the bottom of the cvlinder a cold body, or refrigerator, of the temperature T2, and let the gas be compressed by the piston isother- mally to the point D, or p 4 ?>4, rejecting heat into the cold body. 4. Remove the cold body, restore the non-conducting bottom, and compress the gas adiabatically to A , or the original pivi, while its tempera- ture is being raised to the original T\. The point D on the isothermal line CD is chosen so that an adiabatic line passing through it will also pass through A, and so that v\/v\ = m/vz. The area aABCc represents the work done by the gas on the piston; p A ( \\b D^ "l C a d b \c THERMODYNAMICS. 573 the area CDAac the negative work, or the work done by the piston on the gas; the difference, ABCD, is the net work. la. The area aABb represents the work done during isothermal expan- sion. It is equal in foot-pounds to Wi = pm log e {V2/v\), where pi = the initial absolute pressure in lbs. per sq. ft. and vi = the initial volume in cubic feet. It is also equal to the quantity of heat supplied to the gas,= Ui = RTi log e (i>2/m). R is a constant for a given gas, = 53.35 for air. 2a. The area bBCc is the work done during adiabatic expansion, = Wz = _ 1 1 — (— ) \ . y being the ratio of the specific heat at constant pressure to the specific heat at constant volume. For air y = 1.406. The loss of intrinsic energy = K v (Ti — Ti) ft.-lbs. K v = specific heat at constant volume X 778. 3a. CDdc is the work of isothermal compression, = Wz = piv\ logg (vz/vt) = heat rejected = JJ% = RTi log e (vz/vt). 4a. DAad is the work of adiabatic compression = Wi ■v^-en which is the same as Wi and therefore, being negative, cancels it, and the net work ABCD = Wi — Wz. The gain of intrinsic energy is K v (Ti — Ti). Comparing la and 3a, we have pm = pivi;pzvz = pm; vi/vz = vi/vi =r. Wi = pivi logg r = RTi log e r; Wz = pm log e r = RTi log e r. R(Ti-T2)\og e r _ Ti-Tz _T 1 RTi\og e r ~~ T\ "* T\ M 7-1 Vx-Vt >&"-■ Ui Entropy. — In the pv or pressure-volume diagram, energy exerted or expended is represented by an area the lines of which show the changes of the values of p and v. In the Carnot cycle these changes are shown by curved lines. If a given quantity of heat Q is added to a substance at a constant temperature, we may represent it by a rectangular area in which the temperature is represented by a vertical line, and the base is the quotient of the area divided by the length of the vertical line. To this quotient is given the name entropy. When the temperature at which the heat is added is not constant a more general definition is needed, viz.: Entropy is length on a diagram the area of which represents a quantity of heat, and the height at any point represents absolute tempera- ture. The value of the increase of entropy is given in the language of calculus, E = I -t^p, which may be interpreted thus: increase of entropy between the temperatures T* and Ti equals the summation of all the quotients arising by dividing each small quantity of heat added by the absolute temperature at which it is added. It is evident that if the several small quantities of heat added are equal, while the values of T constantly increase, the quotients are not equal, but are constantly decreasing. The diagram, called the temperature-entropy diagram, or the 0<£, theta-phi, diagram, is one in which the abscissas, or horizontal distances, represent entropy, and vertical distances absolute temperature. The horizontal distances are measured from an arbitrary vertical line representing entropy at 32° F., and values of entropy are given as values beyond that point, while the temperatures are measured above absolute zero. Horizontal lines are isothermals, vertical lines adiabatics. The use- fulness of entropy in thermodynamic studies is due to the fact that in manv cases it simplifies calculations and makes it possible to use alge- braic or graphical methods instead of the more difficult methods of the calculus. 574 HEAT. The Carnot Cycle in the Temperature-Entropy Diagram. — Let a pound of gas having a temperature Ti and entropy E be subjected to the four operations described above. (1) Ti being constant, heat (area aABc, Fig. 137) is added and the entropy increases from A to B\ isothermal expansion. (2) No heat is transferred, as heat, but the temperature is reduced from T\ to Tr, entropy constant ; adiabatic expansion. (3) Heat is rejected at the constant temperature T z , the area CcaD being subtracted; entropy decreases from C to D; isothermal compression. (4) En- tropy constant, temperature increases from D to A, or from Ti to T\\ no heat transferred as heat; adiabatic compression. The area aJL.Bc repre- sents the total heat added during the cycle, the area cCDa the heat rejected; the difference, or the Fig 137 area ^4 i?CD, is the heat utilized or converted into work. The ratio of this area to the whole area aABc is the efficiency; it is the same as the ratio (Ti — T2) **- Ti. It appears from this diagram that the efficiency may be increased by in- creasing T\ or by decreasing T2; also that since Ti cannot be lowered by any self-acting engine below the temperature of the surrounding atmos- phere, say 460°+ 62° F.= 522° F., it is not possible even in a perfect engine to obtain an efficiency of 50 per cent unless the temperature of the source of heat is above 1000° F. It is shown also by this diagram that the Carnot cycle gives the highest possible efficiency of a heat engine working between any given temperatures Ti and Ti, and that the admis- sion and rejection of heat each at a constant temperature gives a higher efficiency than the admission or rejection at any variable temperatures within the range Ti — Tt. The Reversed Carnot Cycle — Refrigeration. — Let a pound of cool gas whose temperature and entropy are represented by the "state- point" D on the diagram (1) receive heat at a constant temperature Ti (the temperature of a refrigerating room) until its entropy is C; (2) then let it be compressed adiabatically (no heat transmission, CB) to a high temperature T\; (3) then let it reject heat into the atmosphere at this temperature T\ (isothermal compression); (4) then let it expand adia- batically, doing work, as through a throttled expansion cock, or by pushing a piston, it will then cool to a temperature which may be far below that of the atmosphere and be used to absorb heat from the atmosphere. (See Refrigeration.) Principal Equations of a Perfect Gas. — Notation: P = pressure in lbs. per sq. ft. V = volume in cu. ft. P0F0, pressure and volume at 32° F. T, absolute temperature = t° F. + 459.4. C p , specific heat at constant pressure. C v , specific heat at constant volume. K p = C p X 778; K v = C v X 778 ; specific heats taken in foot-pounds of energy. R, a constant, =? K p — K v . y = C p /C v . r = ratio of isothermal expansion or compression = P2/Pior V1/V2. For air: C p = 0.2375; C v = 0.1689; K p = 184.8; K v = 131.4; R = 53.35; y = 1.406. Boyle's Law, PV = constant when T is constant. P1V1 = P2V2. For 1 lb. air P V = 2116.2 X 12.387 = 26,224 ft.-lbs. Charles's Law, P1V1/T1 = P2V2/T2; P1F1 = P F X 7\/T : T = 32 + 459.4 = 491.4; P1V1 for air = 26,224 h- 491.4 = 53.35. General Equation, PV = RT. R is a constant which is different for different gases. Internal or Intrinsic Energy K v (Ti - 1\) = R (Ti- To) + (y — 1) = P\V\ -f- (v — 1) == amount of heat in a body, measured above abso- lute zero. For air at 32° F., K v (Ti - T ) = 131.4 X 491.4 = 64,570 ft.-lbs. When air is expanded or compressed isothermally, PV = con- stant, and the internal energy remains constant, the work done in expan- sion = the heat added, and the work done in compression = the heat rejected. THERMODYNAMICS. 575 Work done by Adiabatic Expansion, no transmission of heat, from Pi Vi to p 2 7 2 = p l y l \\ - (Vi/Vi) y \ -*- (y - 1), = (PiVi - P2V2) +'(y - 1) = P1V1 { 1 - (P*/Pi)~ } - (7 - 1). "FTorfc 0/ Adiabatic Compression from PiFi to P2F2 (P2 here being the higher pressure) = Pi V\ {( Vi/ V2) 7_1 - 1} -*- (7 - 1) = (Pj F 2 -P1F1) + 7 - 1 =PiVi {(P2/P1) y -}}-*■ (v-i). Loss 0/ Intrinsic Energy in adiabatic expansion, or gain in compression ==K v (Ti— a^), Ti being the higher temperature. TForfc of Isothermal Expansion, temperature constant, = heat expended = Pi Vi log e Vt/ Vi = Pi Vi log e r= RT log e r. Work of Isothermal Compression from Pi to P2 = PiFi log e Pi/P 2 = PTlog e r= heat discharged. Relation between Pressure, Volume and Temperature: 7-1 t 2 = ri (£*) v = r 1 (-ft) 7-1 , Pi vv = p 2 v»y . For air, v = 1,406; 7 - 1 = 0.406; 1/7 = 0.711; 1/(7 - 1) = 2.463; 7/(7-1) = 3.463; (7 - l)/7 = 0.289. Differential Equations of a Perfect Gas. Q = quantity of heat. 4> == entropy. , v jyur. d = C v -yr + (C p -C v ) -y-o T dT dP upui -r (v v -C p ) p dV. d=C p -Y + (C v - C p ) -p- • T T dP dV dQ=C vp -dP+C pp -dV. d^C v a -f+c p ?y> 02 - 41 - c v iog e Q + (Cp - cy iog 6 £ • ^ - 0i + (c v - c p ) iog e £ 2 -0i = CVog e g+c-plogg^. Work of Isothermal Expansion, W= P1V1 C 2 ~ = PiFi log. =&'• J Ti " F i Heat supplied during isothermal expansion, J*Vz dy y v ^-={C v -CJTi\og e g. Heat added = work done= ARTilog e Vi/Vi = AP1F1 log e V2/V1; (A — 1/778). Work of adiabatic expansion, w- fW-v™ pff.^h-Y^V, JFi JFi FY V- 1 I W ) 576 Fig. 138. Construction of the Curve PV n = C. (Am. Mach., June 21, 1900.) — Referring to Fig. 138, on a system of rectangular coordinates YOX lay off OB = pi and BA = vi. Draw OJ, extended, at any convenient angle a, say 15°, with OX, and OC at an angle /3 with OY. /3 is found from the equation 1 + tan § =[l + tan a] n . Draw AJ parallel to YO. From B draw BC at 45° with BO, and draw CE parallel to OX. From J draw JH at 45° with AJ, and draw HE and HJi parallel to YO. The inter- section of CE and HE is the second point on the curve, or P2V2. From Ji draw JiHi at 45° to #«/i and draw the vertical JiHiR. Draw DK at 45° to DOi and i£.R parallel to OX. R is the third point on the curve, and so on. Conversely, if we have a curve for which we wish to derive an exponent, we can, by working backward, locate the lines OC and OJ, measure the angles a and 0, and solve for n. The smaller the angle a is taken the more closely the points of the curve may be located. If a = the curve is the isothermal curve, pv = con- stant. If a = 15° and = 21 c 30' the curve is the adiabatic for air, n = 1.41. (See Index of the Curve of an Air Diagram, p. 611). Temperature-Entropy Diagram of Water and Steam. — The line OA, Fig. 139, is the origin from which entropy is measured on horizontal lines, and the line Og is the line of zero temperature, absolute. The diagram represents the changes in the state of one pound of water due to the addition or subtraction of heat or to changes in temperature. Any point on the diagram is called a " state point." A is the state of 1 lb. of water at 32° F. or 492° abs., B the state at 212°, and C at 392° F., correspond- ing to about 226 lbs. absolute pres- sure. At 212° F. the area OABb is the heat added, and Ob is the increase of entropy. At 392° F., bBcC is the further addition of heat, and the entropy, measured from OA, is Oc. The two quantities added are nearly the same, but the second increase of entropy is the smaller, since the mean temperature at which it is added is higher. If Q = the quantity of heat added, and T\ and Ti are respectively the lower and the higher temperatures, the addition of entropy, , is approximately Q -4- 1/ 2 (T 2 + Ti) = 180 -^ 1/2 (672 + 492) = 0.3093. More accurately it is i = log e (T2/T1) = 0.3119. In both of these expressions it is assumed that the specific heat of water = 1 at all temperatures, which is not strictly true. Accurate values of the entropy of water, taking into account the variation in specific heat, will be found in Peabody's Steam Tables.' J^et the 1 lb. of water at the state B have heat added to it at the con- P.° Abs. 392-1852 212- 672 32- T d ■ Entropy - Fig. 139. PHYSICAL PROPERTIES OF GASES. 577 stant temperature of 212° F. until it is evaporated. The quantity of heat added will be the latent heat of evaporation at 212° (see Steam Table) or L = 969.7 B.T.U., and it will be represented on the diagram by the rectangle bBFf. Dividing by T 2 = 672, the absolute temperature, gives fa - fa = 1.443 = BF. Adding fa = 0.312 gives fa = 1.755, the entropy of 1 lb. steam at 212° F. measured from water at 32° F. In like manner if we take L = 835 for steam at 852° abs., fa — fa = 0.980 = CE, and fa = entropy of water at 852° = 0.558, the sum fa = 1.538 = Oe on the diagram. E is the state point of dry saturated steam at 852° abs. and F the state point at 672°. The line EFG is the line of saturated steam and the line ABC the water line. The line CE represents the increase of entropy in the evaporation of water at 852° abs. If entropy CD only is added, or cCDd of heat, then a part of the water will remain unevaporated, viz.: the fraction DE/CE of 1 lb. The state point D thus represents wet steam having a dryness fraction of CD IDE. If steam having a state point E is expanded adiabatically to 672° abs. its state point is then ei, having the same entropy as at E, a total heat less by the amount represented by the area BCEe, and a dryness fraction Be/BF. If it is expanded while remaining saturated, heat must be added equal to eEFf, and the entropy increases by ef. If heat is added to the steam at E, the temperature and the entropy both increase, the line EH representing the superheating, and the area EH, down to the line Og, is the heat added. If from the state point H the steam is expended adiabatically, the state point follows the line FJ until it cuts the line EFG lt when the steam is dry saturated, and if it crosses this line the steam becomes wet. If the state point follows a horizontal line to the left, it represents condensation at a constant temperature, the amount of heat rejected being shown by the area under the horizontal line. If heat is rejected at a decreasing temperature, corresponding with the decreasing pressure at release in a steam engine, or condensation in a cylinder at a decreasing pressure, the state point follows a curved line to the left, as shown in the dotted curved line on the diagram. In practical calculations with the entropy-temperature diagram it is necessary to have at hand tables or charts of entropy, total heat, etc., such as are given in Peabody's Steam Tables, Ripper's Steam Engine, and other works. The diagram is of especial service in the study of steam turbines, and an excellent chart for this purpose will be found in Moyer's Steam Turbine. It gives for all pressures of steam from 0.5 to 300 lbs. absolute, and for different degrees of dryness up to 300° of superheating, the total heat contents, in B.T.U. per pound, the entropy, and the velocity of steam through nozzles. PHYSICAL PROPERTIES OP GASES. (Additional matter on this subject will be found under Heat, Air, Gas and Steam.) When a mass of gas is inclosed in a vessel it exerts a pressure against the walls. This pressure is uniform on every square inch of the surface of the vessel; also, at any point in the fluid mass the pressure is the same in every direction. In small vessels containing gases the increase of pressure due to weight may be neglected, since all gases are very light; but where liquids are concerned, the increase in pressure due to their weight must always be taken into account. Expansion of Gases, Mariotte's Law. — The volume of a gas dimin- ishes in the same ratio as the pressure upon it is increased, if the tem- perature is unchanged. This law is by experiment found to be very nearly true for all gases, and is known as Boyle's or Mariotte's law. If p = pressure at a volume v, and p\ = pressure at a volumelvi, pivi = = a constant. 578 PHYSICAL PROPERTIES OF GASES. The constant, C, varies with the temperature, everything else remaining the same. Air compressed by a pressure of seventy-five atmospheres has a volume about 2% less than that computed from Boyle's law, but this is the greatest divergence that is found below 160 atmospheres pressure. Law of Charles. — The volume of a perfect gas at a constant pressure is proportional to its absolute temperature. If v be the volume of a gas at 32° F., and vi the volume at any other temperature, ti, then (ti+ 459.2\. /, • tx - 32° ,-(i 491.2 )' -- V^ 491.2 r°' or vi = [1 + 0.002036 (h - 32°)] v . If the pressure also change from p to pi, Po /ti+ 459. 2\ The Densities of the elementary gases are simply proportional to their atomic weights. The density of a compound gas, referred to hydrogen as 1, is one-half its molecular weight; thus the relative density of CO2 is 1/2 (12 4- 32) = 22. Avogadro's Law. — Equal volumes of all gases, under the same con- ditions of temperature and pressure, contain the same number of molecules. To find the weight of a gas in pounds per cubic foot at 32° F., multiply half the molecular weight of the gas by 0.00559. Thus 1 cu. ft. marsh- gas, CH 4 , = 1/2 (12 + 4) X 0.00559 = 0.0447 lb. When a certain volume of hydrogen combines with one-half its volume of oxygen, there is produced an amount of water vapor which will occupy the same volume as that which was occupied by the hydrogen gas when at the same temperature and pressure. Saturation Point of Vapors. — A vapor that is not near the satura- tion point behaves like a gas under changes of temperature and pressure; but if it is sufficiently compressed or cooled, it reaches a point where it begins to condense: it then no longer obeys the same laws as a gas, but its pressure cannot be increased by diminishing the size of the vessel con- taining it, but remains constant, except when the temperature is changed. The only gas that can prevent a liquid evaporating seems to be its own vapor. Dalton's Law of Gaseous Pressures. — Every, portion of a mass of gas inclosed in a vessel contributes to the pressure against the sides of the vessel the same amount that it would have exerted by itself had no other gas been present. Mixtures of Vapors and Gases. — The pressure exerted against the interior s of a vessel by a given quantity of a perfect gas inclosed in it is the sum of the pressures which any number of parts into which such quan- tity might be divided would exert separately, if each were inclosed in a vessel of the same bulk alone, at the same temperature. Although this law is not exactly true for any actual gas, it is very nearly true for many. Thus if 0.080728 lb. of air at 32° F., being inclosed in a vessel of one cubic foot capacity, exerts a pressure of one atmosphere, or 14.7 pounds, on each square inch of the interior of the vessel, then will each additional 0.080728 lb. of air which is inclosed, at 32°, in the same vessel, produce very nearly an additional atmosphere of pressure. The same law is applicable to mixtures of gases of different kinds. For example, 0.12344 lb. of carbonic- acid gas, at 32°, being inclosed in a vessel of one cubic foot in capacitv, exerts a pressure of one atmosphere; consequently, if 0.080728 lb. of air and 0.12344 lb. of carbonic acid, mixed, be inclosed at the temperature of 32°, in a vessel of one cubic foot of capacity, the mixture will exert a pressure of two atmospheres. As a second example: Let 0.080728 lb. PHYSICAL PROPERTIES OF GASES. 579 of air, at 212°, be inclosed in a vessel of one cubic foot; it will exert a pressure of 21 9 -t- 4-^Q 9 32 + 459 2 = 1 ' 366 atmos P heres - Let 0.03797 lb. of steam, at 212°, be inclosed in a vessel of one cubic foot ; it will exert a pressure of one atmosphere. Consequently, if 0.080728 lb. of air and 0.03797 lb. of steam be mixed and inclosed together, at 212°, in a vessel of one cubic foot, the mixture will exert a pressure of 2.366 atmospheres. It is a common but erroneous practice, in elementary books on physics, to describe this law as constituting a difference between mixed and homogeneous gases; whereas it is obvious that for mixed and homogeneous gases the law of pressure is exactly the same, viz.. that the pressure of the whole of a gaseous mass is the sum of the pressures of all its parts. This is one of the laws of mixture of gases and vapors. A second law is that the presence of a foreign gaseous substance in con- tact with the surface of a solid or liquid does not affect the density of the vapor of that solid or liquid unless there is a tendency to chemical com- bination between the two substances, in which case the density of the vapor is slightly increased. (Rankine, S. E., p. 239.) If 0.591 lb. of air, = 1 cu. ft. at 212° and atmospheric pressure, is con- tained in a vessel of 1 cu. ft. capacity, and water at 212° is introduced, heat at 212° being furnished by a steam jacket, the pressure will rise to two atmospheres. If air is present in a condenser along with water vapor, the pressure is that due to the temperature of the vapor plus that due to the quantity of air present. Flow of Gases. — By the principle of the conservation of energy, it may be shown that the velocity with which a gas under pressure will escape into a vacuum is inversely proportional to the square root of its density; that is, oxygen, which is sixteen times as heavy as hydrogen, would, under exactly the same circumstances, escape through an opening only one fourth as fast as the latter gas. Absorption of Gases by Liquids. — Many gases are readily absorbed by water. Other liquids also possess this power in a greater or less degree. Water will, for example, absorb its own volume of carbonic-acid gas, 430 times its volume of ammonia, 2 V3 times its volume of chlorine, and only about V20 of its volume of oxygen. The weight of gas that is absorbed by a given volume of liquid is pro- portional to the pressure. But as the volume of a mass of gas is less as the pressure is greater, the volume which a given amount of liquid can absorb at a certain temperature will be constant, whatever the pressure. Water, for example, can absorb its own volume of carbonic-acid gas at atmospheric pressure; it will also dissolve its own volume if the pressure is twice as great, but in that case the gas will be twice as dense, and con- sequently twice the weight of gas is dissolved. Liquefaction of Gases.— Liquid Air. (A. L. Rice, Trans. A.S.M. E., xxi, 156.)— Oxygen was first liquefied in 1877 by Cailletet and Pictet, working independently. In 1884 Dewar liquefied air, and in 1898 he liquefied hydrogen at a temperature of - 396.4° F., or only 65° above the absolute zero. The method of obtaining the low temperatures required for liquefying gases was suggested by Sir W. Siemens, in 1857. It consists in expanding a compressed" gas in "a cvlinder doing work, or through a small orifice, to a lower pressure, and using the cold gas thereby produced to cool, before expansion, the gas coming to the apparatus. Hampson claims to have condensed about 1.2 quarts of liquid air per hour at an expenditure of 3.5 H.P. for compression, using a pressure of 120 atmos- pheres expanded to 1, and getting 6.6 per cent of the air handled as liquid. The following table gives some physical constants of the principal gases that have been liquefied. The critical temperature is that at which the properties of a liquid and its vapor are indistinguishable, and above which the vapor cannot be liquefied by compression. The critical pressure is the pressure of the vapor at the critical temperature. 580 Temp, of Criti- Satu- Criti- cal rated Freez- Density of cal Pres- Vapor ing Liquid at Temp. sure in at Point. Temperature Deg. F. Atmo- spheres Atmos. Pres- sure Deg. F. Deg. F. Given. H 2 689 200 212 32 1 at 39° F. Ammonia NH 4 266 115 — 27 —107 0. 6364 at 32° F. C 2 Ho 98.6 —121 —113.8 Carbon Dioxide. . . . C0 2 88 75 —112 — 69 0.83 at 32° F. C 2 H 4 CH 4 50 —115.2 51.7 54.9 —150 -263.4 —272 —302.4 1 0.415 1 1 at— 263° F. | o 2 —182 50.8 —294.5 J 1.124 I \ at — 294° F. 1 A —185.8 50.6 —304.6 —309.3 f about 1 .5 ) I at —305° F. J CO -219.1 —220 35.5 39 —310 —312.6 —340.6 Air f 0.933 ) \ at —313° F.f N 2 —231 35 —318 —353.2 i 0.885 ) tat— 318° F. } H 2 —389 20 —405 ; AIR. Properties of Air. — Air is a mechanical mixture of the gases oxygen and nitrogen, with about 1% by volume of argon. Atmospheric air of ordinary purity contains about 0.04% of carbon dioxide. The com- position of air is variously given as follows: By Volume. By Weight N O Ar N O Ar 1 79.3 79.09 78.122 78.06 23.7 20.91 20.941 21. 77 76.85 75.539 75.5 23 23.15 23.024 23.2 2 3 0.937 0.94 1.437 4 1.3 (1) Values formerly given in works on physics. (2) Average results of several determinations, Hempel's Gas Analysis. (3) Sir Wm. Ramsay, Bull. U. S. Geol. Survey, No. 330. (4) A. Leduc, Comptes Rendus, 1896, Jour. F. /., Jan., 1898. Leduc gives for the density of oxygen relatively to air 1.10523; for nitrogen 0.9671: for argon, 1.376. The weight of pure air at 32° F. and a barometric pressure of 29.92 inches of mercury, or 14.6963 lbs. per sq. in., or 2116.3 lbs. per sq. ft., is 080728 lb. per cubic foot. Volume of 1 lb. = 12.387 cu. ft. At any other temperature and barometric pressure its weight in lbs. per cubic AIR. 581 foot is W ■■ 1.3253 X B where B = height of the barometer, T= tem- 459.2+ T ' perature Fahr., and 1.3253 = weight in lbs. of 459.2 eu. ft. of air at 0° F. and one inch barometric pressure. Air expands 1/491.2 of its volume at 32° F. for every increase of 1° F., and its volume varies inversely as the pressure. The Air-manometer consists of a long, vertical glass tube, closed at the upper end, open at the lower end, containing air, provided with a scale, and immersed, along with a thermometer, in a transparent liquid, such as water or oil, contained in a strong cylinder of glass, which com- municates with the vessel in which the pressure is to be ascertained. The scale shows the volume occupied by the air in the tube. Let i>o be that volume, at the temperature of 32° Fahrenheit, and mean pressure of the atmosphere, p ; let vi be the volume of the air at the tem- perature t, and under the absolute pressure to be measured pi; then (JL± 459.2°) povo Pressure of the Atmosphere at Different Altitudes. At the sea level the pressure of the air is 14.7 pounds per square inch; at 1/4 of a mile above the sea level it is 14.02 pounds; at 1/2 mile, 13.33; at 3/4 mile, 12.66; at 1 mile, 12.02; at IV4 mile, 11.42; at 1 1/2 mile, 10.88; and at 2 miles, 9.80 pounds per square inch. For a rough approximation we may assume that the pressure decreases 1/2 pound per square inch for every 1000 feet of ascent. It is calculated that at a height of about 31/2 miles above the sea level the weight of a cubic foot of air is only one-half what it is at the surface of the earth, at seven miles only one-fourth, at fourteen miles only one- sixteenth, at twenty-one miles only one sixty-fourth, and at a height of over forty-five miles it becomes so attenuated as to have no appreciable weight. The pressure of the atmosphere increases with the depth of shafts, equal to about one inch rise in the barometer for each 900 feet increase in depth: this may be taken as a rough-and-ready rule for ascertaining the depth of shafts. Pressure of the Atmosphere per Square Inch and per Square Foot at Various Readings of the Barometer. Rule. — Barometer in inches X 0.4908 = pressure per square inch; pressure per square inch X 144 = pressure per square foot. Barometer. Pressure per Sq. In. Pressure per Sq. Ft. Barometer. Pressure per Sq. In. Pressure per Sq. Ft. in. lbs. lbs* in. lbs. lbs.* 28.00 13.74 1978 29.75 14.60 2102 28.25 13.86 1995 30.00 - 14.72 2119 28.50 13.98 2013 30.25 - 14.84 2136 28.75 14.11 2031 30.50 14.96 2154 29.00 14.23 2049 30.75 15.09 2172 29.25 14.35 2066 31.00 15.21 2190 29.50 14.47 2083 * Decimals omitted. For lower pressures see table of the Properties of Steam. 582 AIR. Barometric Readings corresponding with Different Altitudes, in French and English Measures. Alti- tude. Read- Reading Reading Reading ing of Altitude. of Alti- of Altitude. of Barom- Barom- tude. Barom- Barom- eter. eter. eter. eter. meters mm. feet. inches. meters. mm. feet. inches. 762 0. 30. 1147 660 3763.2 25.98 21 760 68.9 29.92 1269 650 4163.3 25.59 127 750 416.7 29.52 1393 640 4568.3 25.19 234 740 767.7 29.13 1519 630 4983.1 24.80 342 730 1122. I 28.74 1647 620 5403.2 24.41 453 720 1486.2 28.35 1777 610 5830.2 24.01 564 710 1850.4 27.95 1909 600 6243. 23.62 678 700 2224.5 27.55 2043 590 6702.9 23.22 793 690 2599.7 27.16 2180 580 • 7152.4 22.83 909 680 2962.1 26.77 2318 570 7605.1 22.44 1027 670 3369.5 26.38 2460 560 8071. 22.04 Boiling Point of Water. — JTemperature in degrees F., barometer in in. of mercury. In. .0 .1 .2 .3 .4 .5 .6 .7 .8 .9 28 29 30 208.7 210.5 212.1 208.9 210.6 212.3 209.1 210.8 212.4 209.2 210.9 212.6 209.4 211.1 212.8 209.5 211.3 212,9 209.7 211.4 213.1 209.9 211.6 213.3 210.1 211.8 213.5 210.3 212.0 213.6 Leveling by the Barometer and by Boiling Water. (Trautwine.) — Many circumstances combine to render the results of this kind of leveling unreliable where great accuracy is required. It is difficult to read off from an aneroid (the kind of barometer usually employed for engineering purposes) to within from two to five or six feet, depending on its size. The moisture or dryness of the air affects the results; also winds, the vicinity of mountains, and the daily atmospheric tides, which cause incessant and irregular fluctuations in the barometer. A barometer hanging quietly in a room will often vary 1/4 of an inch within a few hours, corresponding to a difference of elevation of nearly 100 feet. No formula can possibly be devised that shall embrace these sources of error. To Find the Difference in Altitude of Two Places. — Take from the table the altitudes opposite to the two boiling temperatures, or to the two barometer readings. Subtract the one opposite the lower reading from that opposite the upper reading. The remainder will be the required height, as a rough approximation. To correct this, add together the two thermometer readings, and divide the sum by 2, for their mean. From table of corrections for temperature, take out the number under this mean. Multiply the approximate height just found by this number. At 70° F. pure water will boil at 1° less of temperature for an average of about 550 feet of elevation above sea level, up to a height of 1/2 a mile. At the height of 1 mile, 1° of boiling temperature will correspond to about 560 feet of elevation. In the table the mean of the temperatures at the two stations is assumed to be 32° F., at which no correction for temperature is necessary in using the table. AIR. 583 „ O -K . fl 76 134 .6285 5.008 228 .6451 40.78 322 .6674 188.3 414 .6987 589.3 42 .6161 .2673 136 6288 5.280 230 .6455 42.34 324 .6680 193.7 416 6995 602.2 44 .6163 .2883 138 .6291 5.563 232 .6458 43.95 326 .6686 199.2 418 .7003 615.4 46 .6166 .3109 140 .6294 5.859 234 .6463 45.61 328 .6691 204.8 420 .7012 628.8 48 .6168 .3350 142 .6298 6.167 236 .6467 47.32 330 .6697 210.5 422 .7021 642.5 50 .6170 3608 144 .6301 6.490 238 .6471 49.08 332 .6703 216.4 424 .7029 656.3 52 .6173 .3883 146 .6304 6. £27 240 .6475 50.89 334 .6709 222.4 426 .7037 670.4 54 .6175 .4176 148 .6307 7.178 242 .6479 52.77 336 .6715 228.5 428 .7046 684.7 56 .6178 .4490 150 .6310 7.545 244 .6484 54.69 338 .6721 234.7 430 .7055 699.2 58 .6180 .4824 152 .6313 7.929 246 .6488 56.67 340 .6727 241.1 432 .7064 713.9 60 .6183 .5180 154 .6317 8.328 248 .6492 58.71 342 .6733 247.6 434 .7073 728.9 62 .6185 .5559 156 .6320 8.7441 250 .6496 60.81 586 Applications of the Formulae and Tables. Example 1. — How low must the relative humidity be, when the atmospheric pressure is 14.7 lb. per sq. in. and the outside temperature is 60°, in order that no moisture may be deposited in any part of a com- pressed air system carrying a constant gauge pressure of 90 lb. per sq. in.? Ans. — The maximum amount of moisture that 1 lb. of pure air can contain at 90 lb. gauge, = 104.7 lb. (absolute pressure) and 60° F., is W = KH 0.6183X0.5180 2.036 P-H 2.036X104.7-0.5180 = 0.0015061b. The maximum weight of moisture that 1 lb. of air can contain at 60° F. and 14.7 lb. (absolute pressure) is W (at 14.7) = 0.6183X0.5180 2.036X14.7-0.5180 = 0.01089 1b. In order that no moisture may be deposited, the relative humidity must not be above (0.001506 -*- 0.01089) X 100 = 13.83%. Weights in Pounds, of Pure Dry Air, Water Vapor and Saturated Mixtures of Air and Water Vapor at Various Temperatures, at Atmospheric Pressure, 29.921 In. of Mercury or 14.6963 Lb. Per Sq. In. Also the Elastic Force or Pressure of the Air and Vapor Present in Saturated Mixtures. (Copyright, 1908, by H. M. Prevost Murphy.) Saturated Mixtures of Air and Water Vapor. tt fl 03 S 03 03 ft^H 5 KS 03 ^ O o >> M.2 03 U O § o ft" fa 03 03 Elastic Force of the Air alone, when Saturated, Ins. of Mercury. Weight of the Vapor in 1 Cu. Ft. of the Mix- ture, or Wt. of 1 Cu. Ft. of Satu- rated Steam. 2c& u •& - 03 .£p.5"J3 "5 u +> log 55 a 0.086354 0.0439 29.877 0.000077 0.086226 0.086303 0.000898 12 0.084154 0.0754 29.846 0.000130 0.083943 0.084073 0.001548 22 0.082405 0.1172 29.804 0.000198 0.082083 0.082281 0.002413 32 0.080728 0.1811 29.740 0.000300 0.080239 0.080539 0.003744 42 0.079117 0.2673 29.654 0.000435 0.078411 0.078846 0.005554 52 0.0775169 0.3883 29.533 0.000621 0.076563 0.077184 0.008116 62 0.076081 0.5559 29.365 0.000874 0.074667 0.075541 0.011709 72 0.074649 0.7846 29.136 0.001213 0.072690 0.073903 0.016691 82 0. 073270 1.092 28.829 0.001661 0.070595 0.072256 0.023526 92 0.071940 1.501 28.420 0.002247 0.068331 0.070578 0.032877 102 0.070658 2.036 27.885 0.002999 0.065850 0.068849 0.045546 112 0.069421 2.731 27.190 0.003962 0.063085 0.067047 0.062806 122 0.068227 3.621 26.300 0.005175 0.059970 0.065145 0.086285 132 0.067073 4.750 25.171 0.006689 0.056425 0.063114 0. 1 18548 142 0.065957 6.167 23.754 0.008562 0.052363 0.060925 0.163508 152 0.064878 7.929 21.992 0.010854 0.047686 0.058540 0.227609 162 . 063834 10.097 19.824 0.013636 0.042293 0.055929 0.322407 172 0.062822 12.749 17.172 0.016987 0.036055 0.053042 0.471146 182 0.061843 15.965 13.956 0.021000 0.028845 0.049845 0.728012 192 0.060893 19.826 10.095 0.025746 0.020545 0.046291 1.25319 202 0.059972 24.442 5.479 0.031354 0.010982 0.042336 2.85507 212 0.059079 29.921 0.000 0.037922 0.000000 0.037922 Infinite. air. 587 Note. — Air is said to be saturated with water vapor when it contains the maximum amount possible at the existing temperature and pressure. Example 2. — When compressing air into a reservoir carrying a con- stant gauge pressure of 75 lb., from a saturated atmosphere of 14.7 lb. abs. press, and 70° F., to what temperature must the air be cooled after compression in order to cause the deposition of moisture to commence? Ans. — First find the maximum weight of moisture contained in 1 lb. of pure air at 14.7 lb. pressure and 70° F. w KH 0.6 196 X 0.7332 . M ___ ., W = 2.036 P- H ~ 2WX 14.7 - 0.7332 = °- 01556 lb ' The temperature to which the air must be cooled in order to cause the deposition of moisture may be found by placing this value of 0.01556 together with P equal to 75 + 14.7 in the equation thus: o ni ccc _ KH = K.H 2.036 X 89.7 -if 182.63 - H 9 849 or H — n ni ' " 7 - r > , and the temperature which satisfies this equation 0.0155b + K is found by aid of the table [by trial and error] to be approximately 129° F. Example 3. — When the outside temperature is 82° F., and the pressure of the atmosphere is 14.6963 lb. per sq. in., the relative humid- ity being 100%, how many cu. ft. of free air must be compressed and delivered into a reservoir at 100 lb. gauge in order to cause 1 lb. of water to be deposited when the air is cooled to 82° F.? Ans. — Weight of moisture mixed with 1 lb. of air at 82° F., and atmospheric pressure = 0.023526 lb. For 100 lb. gauge pressure, IF— ™ = °- 6211 X 1092 = 0002918 1b 2.036 P - H 2.036 X 114.6963 - 1.092 »- w ^ iai »- Weight of moisture deposited by each lb. of compressed air = 0.023526 - 0.002918 = 0.020608 lb. Each cu. ft. of the moist atmosphere con- tains 0.070595 lb. of pure, air, therefore the number of cu. ft. that must be delivered to cause 1 lb. of water to be deposited is Example 4. — Under the same conditions as stated in Example 3, what is the loss in volumetric efficiency of the plant when the excess moisture is properly trapped in the main reservoirs? Ans. — Before compression, each pound of air is mixed with 0.023526 lb. of water vapor and the weight of 1 cu. ft. of the mixture is 0.072256 lb., consequently the volume of the mixture is 1.023526 -h 0.072256 = 14.165 cu. ft. For 100 lb. gauge pressure and 82° F. as shown in Example 3, 1 lb. of air can hold 0.002918 lb. of water in suspension, having deposited 0.020608 lb. in the reservoir. The weight of 1 cu. ft. of water vapor at 82° is 0.001661 lb., consequently -by Dalton's law the volume of the mix- ture of 1 lb. of air and 0.002918 lb. of water vapor at 100 lb. gauge press- ure is the same as that of the vapor or saturated steam alone; that is, 0.002918 -** 0.001661 = 1.757 cu. ft. By Mariotte's law, the volume of the 1.757 cu. ft. of mixed gas at 114.6963 lb. absolute when expanded to atmospheric pressure will be (114.6963 -r 14.6963) X 1.757 = 13.712 cu. ft,; consequently the decrease of volume, that is, the loss of volumetric efficiency, is 14.165 - 13.712 = 0.453 cu. ft., or (0.453 + 14.165) X 100 = 3.2%. This example shows that, particularly in warm, moist climates, there is a very appreciable loss in the efficiency of compressors, due to the condensation of water vapor. Specific Heat of Air at Constant Volume and at Constant Pressure. — Volume of 1 lb. of air at 32° F. and pressure of 14.7 lbs. per sq. in. = 12.387 cu. ft. = a column 1 sq. ft. area X 12.387 ft. high. Raising tem- 588 air. perature 1° F. expands it 1/492, or to 12.4122 ft. high — a rise of 0.02522 foot. Work done = 2116 lbs. per sq. ft. X .02522 = 53.37 foot-pounds, or 53.37 -*- 778 = 0.0686 heat units. The specific heat of air at constant pressure, according to Regnault, is 0.2375; but this includes the work of expansion, or 0.0686 heat units; hence the specific heat at constant •volume = 0.2375 - 0.0686 = 0.1689. Ratio of specific heat at constant pressure to specific heat at constant volume = 0.2375 -h 0.1689 = 1.406. (See Specific Heat, p. 534.) Flow of Air through Orifices. — The theoretical velocity in feet per second of jlow of any fluid, liquid, or gas through an orifice is v =\ / 2 gh = 8.02 Vft, in which h = the " head" or height of the fluid in feet required to produce the pressure of the fluid at the level of the orifice. (For gases the formula holds good only for small differences of pressure on the two sides of the- orifice.) The quantity of flow in cubic feet per second is equal to the product of this velocity by the area of the orifice, in square feet, multiplied by a "coefficient of flow," which takes into account the con- traction of the vein or flowing stream, the friction of the orifice, etc. For air flowing through an orifice or short tube, from a reservoir of the pressure pi into a reservoir of the pressure pi, Weisbach gives the following values for the coefficient of flow, obtained from his experiments. Flow of Air through an Orifice. Coefficient c in formula v = c V2 gh. Diam. 1 cm. = 0.394 in.: Ratio of pressures .. . 1.05 1.09 1.43 1.65 1.89 2.15 Coefficient 555 .589 .692 .724 .754 . 788 Diam. 2.14 cm. = 0.843 in.: Ratio of pressures .. . 1.05 1.09 1.36 1.67 2.01 Coefficient 558 .573 .634 .678 .723 Flow of Air through a Short Tube. Diam. 1 cm., = 0.394 in., length 3 cm. = 1.181 in. Ratio of pressures pi-^-pi. . . 1.05 1.10 1.30 Coefficient 730 .771 .830 Diam. 1.414 cm. = 0.557 in., length 4.242 cm. = 1.670 in.: Ratio of pressures 1 . 41 1 . 69 Coefficient 813 .822 Diam. 1 cm. = 0.394 in., length 1.6 cm. = 0.630 in. Orifice rounded: Ratio of pressures 1.24. 1.38 1.59 1.85 2.14 ... Coefficient 979 .986 .965 .971 .978... Clark (Rules, Tables, and Data, p. 891) gives, for the velocity of flow of air through an orifice due to small differences of pressure, V = cy^X773.2 X or, simplified, V = 352 Cy (1 + .00203 (t in which V = velocity in feet per second; 2 g = 64.4; h = height of the column of water in inches, measuring the difference of pressure; t = the temperature Fahr. ; and p = barometric pressure in inches of mercury. 773.2 is the volume of air at 32° under a pressure of 29.92 inches of mercury when that of an equal weight of water is taken as 1. For 62° F., the formula becomes V = 363 C ^h/p, and if p = 29.92 inches, V = 66.35 C ^h. The coefficient of efflux C, according to Weisbach, is: For conoidal mouthpiece, of form of the contracted vein, with pressures of from 0.23 to 1.1 atmospheres. ... C = 0.97 to 0.99 Circular orifices in thin plates C = 0.56 to 0.79 Short cylindrical mouthpieces C = 0.81 to 0.84 The same rounded at the inner end C = 0.92 to 0.93 Conical converging mouthpieces C = 0.90 to 0.99 FLOW OF AIR THROUGH ORIFICES. 589 R. J. Durley, Trans. A. S. M. E., xxvii, 193, gives the following: The consideration of the adiabatic flow of a perfect gas through a frictionless orifice leads to the equation -=V^f^-f:[(#-@r] • • • a> W = weight of gas discharged per second in pounds. A = area of cross section of jet in square feet. Pi = pressure inside orifice in pounds per square foot. . P2 = pressure outside orifice. Vi = specific volume of gas inside orifice in cu. ft. per lb. y = ratio of the specific heat at constant pressure to that at constant volume. For air, where y = 1.404, we have for a circular orifice of diameter d inches, the initial temperature of the air being 60° Fahr. (or 521° abs.), W = 0.000491 d 2 Pi\/(pj ~ (jrj (2) In practice the flow is not frictionless, nor is it perfectly adiabatic, and the amount of heat entering or leaving the gas is not known. Hence the weight actually discharged is to be found from the formulas by introducing a coefficient of discharge (generally less than unity) depending on the conditions of the experiment and on'the construction of the particular form of orifice employed. If we neglect the changes of density and temperature occurring as the air passes through the orifice, we may obtain a simpler though approxi- mate formula for the ideal discharge: V£- (3) in which d = diam. in inches, i = difference of pressures measured in inches of water, P = mean absolute pressure in lbs. per sq. ft., and T = absolute temperature on the Fahrenheit scale = degrees F. + 461. In the usual case, in which the discharge takes place into the atmosphere, P is approximately 2117 pounds per square foot and pp \/i W = 0.6299 d* U ~ (4) To obtain the actual discharge the values found by the formula are to be multiplied by an experimental coefficient C, values of which are given in the table below. Up to a pressure of about 20 ins. of water (or 0.722 lbs. per sq. in.) above the atmospheric pressure, the results of formulae (2) and (4) agree very closely. At higher differences of pressure divergence becomes noticeable. They hold good only for orifices of the particular form experimented with, and bored in plates of the same thickness, viz.: iron plates 0.057 in. thick. The experiments and curves plotted from them indicate that: — (1) The coefficient for small orifices increases as the head increases, but at a lesser rate the larger the orifices, till for the 2-in. orifice it is almost constant. For orifices larger than 2 ins. it decreases as the head increases, and at a greater rate the larger the orifice. (2) The coefficient decreases as the diameter of the orifice increases, and at a greater rate the higher the head. (3) The coefficient does not change appreciably with temperature (between 40° and 100° F.). (4) The coefficient (at heads under 6 ins.) is not appreciably affected by the size of the box in which the orifice is placed if the ratio of the areas pf the box and orifice is at least 20 : 1. 590 AIR. Mean Discharge in Pounds per Square Foot of Orifice per Second as Found from Experiments. Diameter 1-inch Head Discharge per Sq. Ft. 2-inch Head 3-inch Head 4-inch Head Discharge per Sq. Ft. 5-inch Head Discharge per Sq. Ft. Orifice, Inches. Discharge per Sq. Ft. Discharge per Sq. Ft. 0.3125 3.060 4.336 5.395 6.188 7.024 0.5005 3.012 4.297 5.242 6.129 6.821 1.002 3.058 4.341 5.348 6.214 6.838 1.505 3.050 4.257 5.222 6.071 6.775 2.002 2.983 4.286 5.284 6.107 6.788 2.502 3.041 4.303 5.224 5.991 6.762 3.001 3.078 4.297 5.219 6.033 6.802 3.497 3.051 4.258 5.202 5.966 6.814 4.002 3.046 4.325 5.264 5.951 6.774 4.506 3.075 4.383 5.508 6.260 7.028 Coefficients of Discharge for Various Heads and Diameters of Orifice. Diameter of Orifice, Inches. 1-inch 2-inch 3-inch 4-inch 5-inch Head. Head. Head. Head. Head. 5 /l6 0.603 0.606 0.610 0.613 0.616 V2 0.602 0.605 0.608 0.610 0.613 1 0.601 0.603 0.605 0.606 0.607 H/2 0.601 0.601 0.602 0.603 0.603 2 0.600 0.600 0.600 0.600 0.600 21/2 0.599 0.599 0.599 0.598 0.598 3 0.599 0.598 0.597 0.596 0.596 31/2 0.599 0.597 0.596 0.595 0.594 4 0.598 0.597 0.595 0.594 0.593 41/2 0.598 0.596 0.594 0.593 0.592 Corrected Actual Discharge in Pounds per Second at 60° F. and 14.7 lbs. Barometric Pressure for Circular Orifices in Plate 0.057 in. Thick. Diameter of Orifice in Inches. ^ W3 0.3125 0.500 1.000 1.500 2.000 2.500 3.000 3.500 4.000 4.500 5.000 V? 0.00114 0.00293 0.0117 0.0263 0.0468 0.0732 0.105 0.143 0.187 0.237 0.292 I 0.00162 0.00416 0.0166 0.0373 0.0663 0.103 0.149 0.202 0.264 0.334 0.413 Mh 0.00199 0.00510 0.0203 0.0457 0.0811 0.127 0.182 0.248 0.323 0.409 0.505 2 0.00231 0.00590 0.0235 0.0528 0.0937 0.146 0.210 0.285 0.373 0.471 0.582 2V> 0.00259 0.00662 0.0263 0.1591 0.105 0.163 0.235 0.319 0.416 0.526 0.649 3 0.00285 0.00726 0.0289 0.0648 0.115 0.179 0.257 0.349 0.455 0.575 0.710 3V-> 0.00308 0.00786 0.0312 0.0700 0.124 0.193 0.277 0.377 0.491 0.621 0.766 4 0.00330 0.00842 0.0334 0.0749 0.133 0.206 0.296 0.402 0.525 0.663 0.817 41/9 0.00351 0.00895 0.0355 0.0794 0.141 0.219 0.314 0.426 0.556 0.702 0.865 5 0.00371 0.00945 0.0375 0.0838 0.148 0.231 0.331 0.449 0.586 0.739 0.912 5V-> 0.00390 0.00993 0.0393 0.0879 0.155 0.242 0.347 0.471 0.613 0.774 0.953 6 0.00408 0.01049 0.0411 0.0918 0.162 0.252 0.362 0.492 0.640 0.808 0.995 FLOW OF AIR IN PIPES. 591 Flow of Air in Pipes. — Hawksley (Proc. Inst. C that his formula for flow of water in pipes, v = 48 E., xxxiil. 55) states i/'-r~ i ma y also be employed for flow of air. In this case H = height n feet of a column of air required to produce the pressure causing the flow, or the loss of head for a given flow; v = velocity in feet per second, D = diameter in feet, L = length in feet. If the head is expressed in inches of water, h, the air being taken at 62°F., its weight per cubic foot at atmospheric pressure = 0.0761 lb. Then /f= jlfy v ? = 68.3 h. If d = diameter in inches, D= ^ , and the formula becomes v = 114.5 V^. rf = diameter in inches, and L=length in feet The quantity in cubic feet per second s in which /i=inches of water column, Lv 2 , Lv 2 o,8 Ml f^=o.e 2 , 5 ^ :rf = V ' ^ ;ft =^ T . The horse-power required to drive air through a pipe is the volume Q in cubic feet per second multiplied by the pressure in pounds per square foot and divided by 550. Pressure in pounds per square foot = P = inches of water column X 5.196, whence horse-power = H.P. = QP_ 550 Qh 105.9 Q*L Volume of Air Transmitted in Cubic Feet per Minute in Pipes of Various Diameters. o ■ Actual Diameter of Pipe in Inches. 1 2 3 4 5 6 8 10 12 16 20 24 > 2.95 i 327 1 .31 5.24 8.18 11 78 20,94 32.73 47.12 83.77 1309 188.5 2 655 2.62 5.89 10.47 16.36 23.56 4L89 65.45 94.25 167.5 261.8 377.0 3 982 3.93 8.84 15.7 24.5 35.3 62.8 98.2 141. 4 251.3 392.7 565.5 4 1.31 5.24 11.78 20.9 32.7 47.1 83.8 131 188 335 523 754 ■> 1 64 6.54 14 7 26.2 41.0 59.0 104 163 235 419 654 942 6 1 96 7 85 17 7 31.4 49.1 70.7 125 196 283 502 785 1131 7 2 29 9 16 20.6 36.6 57.2 82.4 146 229 330 586 916 1319 8 2 62 10 5 23 5 41.9 65,4 94 167 262 377 670 1047 1508 9 2 95 11 78 26 5 47 73 106 188 294 424 754 1178 1696 in 3 27 13.1 29 4 52 82 118 209 327 471 833 1309 1885 12 3 93 15 7 35 3 63 98 141 251 393 565 1005 1571 2262 15 4 91 19 6 44 2 78 122 177 314 491 707 1256 1963 2827 18 5.89 23 5 53 94 147 212 377 589 848 1508 2356 3393 2D 6 54 26.2 59 105 164 235 419 654 942 1675 2618 3770 ?A 7 85 31 4 71 125 196 283 502 785 1131 2010 3141 4524 75 8 18 37 7 73 131 204 294 523 818 1178 2094 3272 4712 7* 9.16 36 6 8? 146 229 330 586 916 1319 2346 3665 5278 30 9.8 39.3 88 157 245 353 628 982 1414 2513 3927 5655 592 air. In Hawksley's formula and its derivatives the numerical coefficients are constant. It is scarcely possible, however, that they can be accurate except within a limited range of conditions. In the case of water it is found that the coefficient of friction, on which the loss of head depends varies with the length and diameter of the pipe, and with the velocity as well as with the condition of the interior surface. In the case of air and other gases we have, in addition, the decrease in density and consequent increase in volume and in velocity due to the progressive loss of head from one end of the pipe to the other. Clark states that according to the experiments of D'Aubuisson and those of a Sardinian commission on the resistance of air through long conduits or pipes, the diminution of pressure is very nearly directly as the length, and as the square of the velocity and inversely as the diameter. The resistance is not varied by the density. If these statements are correct, then the formulae h — — r and h = ~-r. cd c'd 5 and their derivatives are correct in form, and they may be used when the numerical coefficients c and c' are obtained by experiment. If we take the forms of the above formulae as correct, and let C be a variable coefficient, depending upon the length, diameter, and condition of surface of the pipe, and possibly also upon the velocity, the tempera- ture and the density, to be determined by future experiments, then for h = head in inches of water, d = diameter in inches, L = length in feet, v = velocity in feet per second, and Q = quantity in cubic feet per second: „Jhd , Lv 2 . Lv* \ L ; d ~ C 2 /* ; h ~ C*d ; . 33683 Q 2 L . 33683 Q 2 L = V — c*h' h = cw ' For difference or loss of pressure p in pounds per square inch, h = 27.71 p; *Jh = 5.264 Vp; V = 5.264 C Vf* ^L- -J^_ ' L * 27.71 C 2 p' * 21.11 C 2 d' Q = 0.02871 C ^~; d = i/- 3 1213 Q 2 L . 1213 Q*L C 2 p ' P C 2 d 5 (For other formulae for flow of air, see Mine Ventilation.) Loss of Pressure in Ounces per Square Inch. — B. F. Company uses the following formulae: .-■V^ in which pi = loss of pressure in ounces per square inch, v = velocity of air in feet per second, and L = length of pipe in feet. If p is taken in pounds per square inch, these formulae reduce to J dpi. j 0.0000025 L& p = 0.0000025 -~; v = 632.5 T I v 2 These are deduced from the common formula (Weisbach's), p=f-j-^— • in which /= 0.000 1608. They correspond to the formulae given above when C is taken at 120.15, Hawksley's formula for the same notation giving 114.5. Using the notation given in the formulae for compressed air, where Q is taken in cu. ft. per minute, Sturtevant's formula gives a value of C = 57.1, Hawksley's 54.4. The figure 60 is commonly used, assuming a density of air of 0.761 lb. per cu. ft. The following table is condensed from one given in the catalogue of B. F. Sturtevant Company. AIR. 593 Loss of Pressure in Pipes 100 ft. Long,* in Ounces per Sq. In. *g Diameter of Pipe in Inches. 1 2 5 4 5 6 7 8 9 10 II 12 600 0.400 0.200 0.133 0.100 0.080 0.067 0.057 0.050 0,044 0.040 036 0.033 1700 1.600 0.800 0.533 0.400 0.320 0.267 0.229 0.200 0.178 0.160 145 0.133 1800 3.600 1.800 1.200 0.900 0.720 0.600 0.514 0.450 0.400 0.360 327 0.300 7400 6.400 3.200 2.133 1.600 1.280 1 .067 0.914 0.800 0.711 0.640 582 0.533 3000 10.0 5.0 3.333 2.5 2.0 1.667 1.429 1.250 1.111 1.000 909 0.833 1600 14.4 7.2 4.8 3.6 2.88 2.4 2.057 1.8 1.6 1.44 1,309 1.200 4700 9.8 6.553 4.9 3.92 3.267 2.8 2.45 2 178 1 96 1 782 1.633 4800 12.8 8.533 6.4 5.12 4.267 3.657 3.2 2 844 2 56 2 327 2.133 6000 20. 13.333 10.0 8.0 6.667 5.714 5.0 4.444 4.0 3.636 3.333 14 16 18 20 22 24 28 32 36 40 44 48 6011 .029 .026 .022 .020 .018 .017 .014 .012 .011 .010 .009 .008 l?00 .114 .100 .089 .080 .073 ..067 .057 .050 044 .040 036 .033 1800 .257 .225 .200 .180 .164 .156 .129 .112 .100 .090 .082 .075 7,400 .457 .400 .356 .320 .291 .267 .239 .200 .178 .160 .145 .133 3600 1.029 .900 .800 .720 .655 .600 .514 .450 .400 .360 .327 .300 47,00 1.400 1.225 1.089 .980 .891 .817 .700 .612 .544 .490 .445 .408 4800 1.829 1.600 1.422 1.280 1.164 1.067 .914 .800 711 640 582 .533 6000 2.857 2.500 2.222 2.000 1.818 1.667 1.429 1.250 1.111 1.000 .909 .833 * For any other length the loss is proportional to the length. Effect of Bends in Pipes. (Norwalk Iron Works Co.) Radius of elbow, in diameter of pipe = 5 3 2 1 1/2 1 1/4 1 3/4 l/ 2 Equivalent lengths of straight pipe, diams. 7.85 8.24 9.03 10.36 12.72 17.51 35.09 121.2 Friction of Air in Passing through Valves and Elbows. W. L. Saunders, Compressed Air, Dec, 1902. —The following figures give the length in feet of straight pipe which will cause a reduction in pressure equal to that caused by globe valves, elbows, and tees in different diameters of pipe. Diam. of pipe, in.. 1 li/ 2 2 2i/ 2 3 3i/ 2 4 5 6 7 8 10 Globe Valves ..... 2 4 7 10 13 16 20 28 36 44 53 70 Elbows and Tees .23 5 7 9 11 13 19 24 30 35 47 Compressed-air Transmission. (Frank Richards, Am. Mach., March 8, 1894.) — The volume of. free air transmitted may be assumed to be directly as the number of atmospheres to which the air is compressed. Thus, if the air transmitted be at 75 pounds gauge-pressure, or six atmos- pheres, the volume of free air will be six times the amount given in the table (page 591). It is generally considered that for economical trans- mission the velocity in main pipes should not exceed 20 feet per second. In the smaller distributing pipes the velocity should be decidedly less than this. The loss of power in the transmission of compressed air in general is not a serious one, or at all to be compared with the losses of power in the opera- tion of compression and in the re-expansion or final application of the air. The formulas for loss by friction are all unsatisfactory. The statements of observed facts in this line are in a more or less chaotic state, and self- evidently unreliable. A statement of the friction of air flowing through a pipe involves at least all the following factors: Unit of time, volume of air, pressure of air, diam- 594 eter of pipe, length of pipe, and the difference or pressure at the ends of the pipe or the head required to maintain the flow. Neither of these factors can be allowed its independent and absolute value, but is subject to modifications in deference to its associates. The flow of air being assumed to be uniform at the entrance to the pipe, the volume and flow are not uniform after that. The air is constantly losing some of its pressure and its volume is constantly increasing. The velocity of flow is therefore also somewhat accelerated continually. This also modifies the use of the length of the pipe as a constant factor. Then, besides the fluctuating values of these factors, there is the condi- tion of the pipe itself. The actual diameter of the pipe, especially in the smaller sizes, is different from the nominal diameter. The pipe may be straight, or it may be crooked and have numerous elbows. Formulae for Flow of Compressed Air in Pipes. — The formulae on pages 591 and 592 are for air at or near atmospheric pressure. For com- pressed air the density has to be taken into account. A common formula for the flow of air, gas, or steam in pipes is 4& in which Q — volume in cubic feet per minute, p = difference of pressure in lbs. per sq. in. causing the flow, d = diameter of pipe in in., L = length of pipe in ft., w = density of the entering gas or steam in lbs. per cu. ft., and c = a coefficient found by experiment. Mr. F. A. Halsey in calculat- ing a table for the Rand Drill Co.'s Catalogue takes the value of c at 58, basing it upon the experiments made by order of the Italian government preliminary to boring the Mt. Cenis tunnel. These experiments were made with pipes of 3281 feet in length and of approximately 4, 8, and 14 in. diameter. The volumes of compressed air passed ranged between 16.64 and 1200 cu. ft. per minute. The value of c is quite constant throughout the range and shows little disposition to change with the varying diameter of the pipe. It is of course probable, says Mr. Halsey, that c would be smaller if determined for smaller sizes of pipe, but to offset that the actual sizes of small commercial pipe are considerably larger than the nominal sizes, and as these calculations are commoniy made for the nominal diameters it is probable that in those small sizes the loss would really be less than shown by the table. The formula is of course strictly applicable to fluids which do not change their density, but within the change of density admissible in the transmission of air for power purposes it is prob- able that the errors introduced by this change are less than those due to errors of observation in the present state of knowledge of the subject. Mr. Halsey's table is condensed below. Cubic feet of free air compressed to a gauge-pressure of 80 lbs. and passing through the pipe each minute. 50 100 200 400 800 1000 1500 2000 3000 4000 5000 ii 5 Loss of pressure in lbs. per square inch for each 1000 ft. of straight pipe. H/4 H/2 2 21/2 3 31/2 3.61 1.45 0.20 0.12 5.8 1.05 0.35 0.14 4.30 1.41 0.57 0.26 0.14 5.80 2.28 1.05 0.54 0.18 4.16 2.12 0.68 0.28 0.07 6.4 3.27 1.08 0.43 0.10 7.60 2.43 1.00 0.24 0.08 4.32 1.75 0.42 0.14 9.6 3.91 0.93 0.30 0.12 7.10 1.68 0.55 0.22 0.10 4 5 6 10.7 8 2.59 10 0.84 12 0.34 14 0.16 595 To apply the formula given above to air of different pressures it may be given other forms, as follows: Let Q = the volume in cubic feet per minute of the compressed air; Q\ = the volume before compression, or "free air," both being taken at mean atmospheric temperature of 62° F.; wi = weight per cubic foot of Qi = 0.0761 lb.; r = atmospheres, or ratio of absolute pressures, = (gauge- pressure + 14.7) -s- 14.7; w = weight per cu. ft. of Q; p = difference of pressure, in lbs. per sq. in., causing the flow; d = diam. of pipe in in.; L = length of pipe in ft.; c = experimental constant. Then ▼ wL' Q = 3.625 c fl ■■ rwi = 0.0761 r; pd^r \ I - WO.O .LQ*r 7lqv = V c 2 p pd r °r y/ox c 2 pr - 0.0761^= 0.0761 ^ 2 - c 2 d 3 c 2 rfV The value of c according to the Mt. Cenis experiments is about 58 for pipes 4, 8, and 14 in. diameter, 3281 ft. long. In the St. Gothard experi- ments it ranged from 62.8 to 73.2 (see table below) for pipes 5.91 and 7.87 in. diameter, 1713 and 15,092 ft. long. Values derived from Darcy's formula for flow of water in pipes, ranging from 45.3 for 1 in. diameter to 63.2 for 24 in., are given under "Flow of Steam," p. 845. For approxi- mate calculations the value 60 may be used for all pipes of 4 in. diameter and upwards. Using c = 60, the above formulae become Q - 217.5 /pdfi rL' = 217.5 LQH S v asa "o O o3 > fl 03 U H3 ft*; c3 0^> 03 13 — ' 2 o . MM .2 a >>8 . n ® O °3 O (L, Observed Pressures. 03 s ft 43 M c3 G g.2'3. 03 43 ft *'ft 03^ g § Loss of Pressure. «S| a| 9 lbs. per sq.in. % II IS > No. '{ 2 ! in. 7.87 5.91 7.87 5.91 7.87 5.91 cu.ft. } 33.056 { j 22.002 { 1 18.364 { cu.ft. 6.534 7.063 5.509 5.863 5.262 5.580 den. .00650 .00603 .00514 .00482 .00449 .00423 lbs. 2.669 2.669 1.776 1.776 1.483 1.483 feet. 19.32 37.14 16.30 i 5 " 58 29.34 5.60 5.24 4.35 4.13 3.84 3.65 at. 5.24 5.00 4.13 5.292 3.528 3.234 6.4 4.6 5.1 73.2 63.9 70.7 A 3.65 3.54 2.793 1.617 5.0 3.0 67.6 62.8 The length of the pipe 7.87 in. in diameter was 15,092 ft., and of the smaller pipe 1712.6 ft. The mean temperature of the air in the large pipe was 70°F. and in the small pipe 80° F. Flow of Air in Long Pipes with Large Differences of Pressure..— The formulae given above are applicable strictly only to cases in which the 596 difference of pressure at the two ends of the pipe is small, and the density of the air, therefore, nearly constant. For long pipes with considerable difference of pressure the density decreases and the velocity increases during the flow from one end of the pipe to the other. Church (Mechs. of Eng'g, p. 790) develops a formula for flow in long pipes under the assump- tions of uniform decrease of density and of constant temperature, the loss of heat by adiabatic expansion being in great part made up by the heat generated by friction. Using the same notation as above Church's 4 fl W 2 Vi formula is 1/2 [Pi 2 — P2 2 ] = % 9W "77 • f Dein S tne coefficient of friction, A the area of the pipe in square inches, and w the density of air at the entrance. The value of /is given at 0.004 to 0.005. J. E. Johnson, Jr. (Am. Mach., July 27, 1899) gives Church's formula in a simpler form as follows: Px 2 — p 2 2 = KQ 2 L -s- d 5 , in which p x and p 2 are the initial and final pressures in lbs. per sq. in., Q the volume of free air (that is the volume reduced to atmospheric pressure) in cubic feet per minute, d the diameter of the pipe in inches, L the length in feet, and K a numerical coefficient, which from the Mt. Cenis and St. Gothard experiments has a value of about 0.0006. E. A. Rix, in a paper on the Compression and Transmission of Illuminating Gas, read before the Pacific Coast Gas Ass'n, 1905, says he uses Johnson's formula, with a coefficient of 0.0005, which he considers more nearly correct than 0.0006. For gas the velocity varies inversely as the square root of the density, and for gas of a density G, relative to air as 1, Rix gives the formula Pi 2 - P2 2 = 0.0005 V^ X Q 2 L/dK Measurement of the Velocity of Air in Pipes by an Anemometer. — Tests were made by B. Donkin, Jr. (Inst. Civil Engrs., 1892), to com- pare the velocity of air in pipes from 8 in. to 24 in. diam., as shown by an anemometer 23/4 in. diam. with the true velocity as measured by the time of descent of a gas-holder holding 1622 cubic feet. A table of the results with discussion is given in Eng'g News, Dec. 22, 1892. In pipes from 8 in. to 20 in. diam. with air velocities of from 140 to 690 feet per minute the anemometer showed errors varying from 14.5% fast to 10% slow. With a 24-inch pipe and a velocity of 73 ft. per minute, the anemometer gave from 44 to 63 feet, or from 13.6 to 39.6% slow. The practical conclusion drawn from these experiments is that anemometers for the measurement of velocities of air in pipes of these diameters should be used with great caution. The percentage of error is not constant, and varies considerably with the diameter of the pipes and the speeds of air. The use of a baffle consisting of a perforated plate, which tended to equalize the velocity in the center and at the sides in some cases diminished the error. The impossibility of measuring the true quantity of air by an anemometer held stationary in one position is shown by the following figures, given by Wm. Daniel (Proc. Inst. M. E., 1875), of the velocities of air found at different points in the cross-sections of two different airways in a mine. Differences of Anemometer Readings in Airways. 8 ft. square. 1712 1795 1859 1329 1622 1685 1782 1091 1049 1477 1344 1524 1262 1356 1293 1333 1170 1209 1104 1288 948 1177 1134 1049 1106 Average 1132. Average 1469. Equalization of Pipes. — It is frequently desired to know what number of pipes of a given size are equal in carrying capacity to one pipe of a larger size. At the same velocity of flow the volume delivered by two pipes of different sizes is proportional to the squares of their diameters; AIR. 597 thus, one 4-inch pipe will deliver the same volume as four 2-inch pipes. With the same head, however, the velocity is less in the smaller pipe, and the volume delivered varies about as the square root of the fifth power (i.e., as the 2.5 power). The following table has been calculated on this basis. The figures opposite the intersection of any two sizes is the num- ber of the smaller-sized pipes required to equal one of the larger. Thus one 4-inch pipe is equal to 5.7 two-inch pipes. 1 2 3 4 5 6 7 6 9 10 12 14 16 18 20 24 2 577 ~T~ 3 15.6 2.8 1 4 32.0 5.7 2.1 1 5 55.9 9.9 3.6 1.7 1 6 88.2 15.6 5.7 2.8 1.6 1 7 130 22.9 8.3 4.1 2.3 1.5 1 8 181 32.0 11.7 5.7 3.2 2.1 1.4 1 9 243 43.0 15.6 7.6 4.3 2.8 1.9 1.3 1 10 316 55.9 20.3 9.9 5.7 3.6 2.4 1.7 1.3 1 11 401 70.9 25.7 12.5 7.2 4.6 3.1 2.2 1.7 1.3 12 499 88.2 32.0 15.6 8.9 5.7 3.8 2.8 2.1 1.6 1 13 609 108 39.1 19.0 10.9 7.1 4.7 3.4 2.5 1.9 1.2 14 733 130 47.0 22.9 13.1 8.3 5.7 4.1 3.0 2.3 1.5 1 15 871 154 55.9 27.2 15.6 9.9 6.7 4.8 3.6 2.8 1.7 1.2 16 181 65.7 32.0 18.3 11.7 7.9 5.7 4.2 3.2 2.1 1.4 1 17 211 76.4 37.2 21.3 13.5 9.2 6.6 4.9 3.8 2.4 1.6 1.2 18 243 88.2 43.0 24.6 15.6 10.6 7.6 5.7 4.3 2.8 1.9 1.3 1 19 278 101 49.1 28.1 17.8 12.1 8.7 6.5 5.0 3.2 2.1 1.5 1.1 20 316 115 55.9 32.0 20.3 13.8 9.9 7.4 5.7 3.6 2.4 1.7 1.3 1 22 401 146 70.9 40.6 25.7 17.5 12.5 9.3 7.2 4.6 3.1 2.2 1.7 1.3 24 499 181 88.2 50.5 32.0 21.8 15.6 11.6 8.9 5.7 3.8 2.8 2.1 1.6 1 26 609 221 108 61.7 39.1 26.6 19.0 14.2 10.9 7.1 ■ 4.7 3.4 2.5 1.9 1.2 28 733 266 130 74.2 47.0 32.0 22.9 17.1 13.1 8.3 5.7 4.1 3.0 2.3 1.5 30 871 316 154 88.2 55.9 38.0 27.2 20.3 15.6 9.9 6.7 4.8 3.6 2.8 1.7 36 499 733 243 357 499 670 871 130 205 286 383 499 88.2 130 181 243 316 60.0 88.2 123 165 215 43.0 63.2 88.2 118 154 32.0 47.0 62.7 88.2 115 24.6 36.2 50.5 67.8 88.2 15.6 19.0 32.0 43.0 55.9 10.6 15.6 21.8 29.2 38.0 7.6 11.2 15.6 20.9 27.2 5.7 8.3 11.6 15.6 20.3 4.3 6.4 8.9 12.0 15.6 2.8 42 4.1 48 5.7 54 7.6 60 9.9 WIND. Force of the Wind. — Smeaton in 1759 published a table of the velocity and pressure of wind, as follows: Velocity and Force of Wind, in Founds per Square Inch. 0)73 45 * m I* 1.47 0.005 2.93 0.020 4.4 0.044 5.87 0.079 7.33 0.123 8.8 0.177 10.25 0.241 11.75 0.315 13.2 0.400 14.67 0.492 17.6 0.708 20.5 0.964 22.00 1.107 23.45 1.25 Common Appella- tion of the Force of Wind. Hardly perceptible. Just perceptible. Gentle, pleasant wind. ■ Pleasant, brisk gale m 3 a S 03 pmcu 18 26.4 1.55 20 29.34 1.968 25 36.67 3.075 30 44.00 4.429 35 51.34 6.027 40 58.68 7.873 45 66.01 9.963 50 73.35 12.30 55 80.7 14.9 60 88.00 17.71 65 95.3 20.85 70 102.5 24.1 75 110.00 27.7 80 117.36 31.49 100 146.67 49.2 Common Appella- tion of the Force of Wind. Very brisk. High wind. ^Very high storm. Great storm. | Hurricane. I Immense hurri- 598 air. The pressures per square foot in the above table correspond to the formula P — 0.005 V 2 , in which V is the velocity in miles per hour. Eng'g News, Feb. 9. 1893, says that the formula was never well established, and has floated chiefly on Smeaton's name and for lack of a better. It was put forward only for surfaces for use in windmill practice. The trend of modern evidence is that it is approximately correct only for such surfaces, and that for large, solid bodies it often gives greatly too large results. Observations by others are thus compared with Smeaton's formula: Old Smeaton formula • P = 0.005 V 2 As determined by Prof. Martin P — 0.004 V 2 " Whipple and Dines P = 0.0029 V 2 At 60 miles per hour these formulas give for the pressure per square foot, 18, 14.4, and 10.44 lbs., respectively, the pressure varying by all of them as the square of the velocity. Lieut. Crosby's experiments (Eng'g, June 13, 1890), claiming to prove that P = fV instead of P = fV 2 , are discredited. Experiments by M. Eiffel on plates let fall from the Eiffel tower in Paris gave coefficients of V 2 ranging from 0.0027 for small plates to 0.0032 for plates 10 sq. ft. area. For plates larger than 10 sq. ft. the coefficient remained constant at 0.0032. — Eng'g, May 8, 1908. A. R. Wolff (" The Windmill as a Prime Mover," p. 9) gives as the theo- retical pressure per sq. ft. of surface, P = dQv/g, in which d = density of air in pounds per cu. ft. = — 'j-^- -; p being the barometric pres- sure per square foot at any level, and temperature of 32° F., t any absolute temperature, Q = volume of air carried along per square foot in one second, i> = velocity of the wind in feet per second, = 32.16. Since Q = v cu. ft. per sec, P=dv 2 /g. Multiplying this by a coefficient 0.93 found by experiment, and substituting the above value of d, he obtains D 0.017431 X V A u o, 1CC ir, P = ,- - , and when p = 21 16.5 lb. per sq. ft., or average t x y-i*> _ . 018743 V 2 u ... .... i i r. 36.8929 atmospheric pressure at the sea-level, P = . , an ex- UL^lb v 2 pression in which the pressure is shown to vary with the temperature; and he gives a table showing the relation between velocity and pressure for temperatures from 0° to 100° F., and velocities from 1 to 80 miles per hour. For a temperature of 45° F. the pressures agree with those in Smeaton's table, for 0° F. they are about 10 per cent greater, and for 100°, 10 per cent less. Prof. H. Allen Hazen, Eng'g News, July 5, 1890, says that experiments with whirling arms, by exposing plates to direct wind, and on locomotives with velocities running up to 40 miles per hour, have invariably shown the resistance to vary with V 2 . The coefficient of V 2 has been found in some experiments with very short whirling arms and low velocities to vary with the perimeter of the plate, but this entirely disappears with longer arms or straight line motion, and the only quection now to be determined is the value of the coefficient. Perhaps some of the best experiments for determining this value were tried in France in 1886 by carrying flat boards on trains. The resulting formula in this case was, for 44.5 miles per hour, p = 0.00535 SV 2 . Prof. Kernot, of Melbourne (Eng. Rec, Feb. 20, 1894), states that experiments at the Forth Bridge showed that the average pressure on sur- faces as large as railway carriages, houses, or bridges never exceeded two- thirds of that upon small surfaces of one or two square feet, and also that an inertia effect, which is frequently overlooked, may cause some forms of anemometer to give false results enormously exceeding the correct indication. Experiments made by Prof. Kernot at speeds varying from 2 to 15 miles per hour agreed with the earlier authorities. The pressure upon one side of a cube, or of a block proportioned like an ordinary carriage, was found to be 0.9 of that upon a thin plate of the same area. The same result was obtained for a square tower. A square pyramid, whose height was three times its base, experienced 0.8 of the pressure upon a thin plate equal to one of its sides, but if an angle was turned to WINDMILLS. 599 the wind the pressure was increased by fully 20%. A bridge consisting of two plate-girders connected by a deck at the top was found to expe- rience 0.9 of the pressure on a thin plate equal in size to one girder, when the distance between the girders was equal to their depth, and this was increased by one-fifth when the distance between the girders was double the depth. A lattice-work in which the area of the openings was 55% of the whole area experienced a pressure of 80% of that upon a plate of the same area. The pressure upon cylinders and cones was proved to be equal to half that upon the diametral planes, and that upon an octagonal prism to be 20% greater than upon the circumscribing cylinder. A sphere was subject to a pressure of 0.36 of that upon a thin circular plate of equal diameter. A hemispherical cup gave the same result as the sphere; when its concavity was turned to the wind the pressure was 1.15 of that on a flat plate of equal diameter. When a plane surface parallel to the direc- tion of the wind was brought nearly into contact with a cylinder or sphere, the pressure on the latter bodies was augmented by about 20%, owing to the lateral escape of the air being checked. Thus it is possible for the security of a tower or chimney to be impaired by the erection of a building nearly touching it on one side. Pressures of Wind Registered in Storms. — Mr. Frizell has examined the published records of Greenwich Observatory from 1849 to 1869, and reports that the highest pressure of wind he finds recorded is 41 lb. per sq. ft., and there are numerous instances in which it was between 30 and 40 lb. per sq. ft. Prof. Henry says that on Mount Washington, N. H., a velocity of 150 miles per hour has been observed, and at New York City 60 miles an hour, and that the highest winds observed in 1870 were of 72 and 63 miles per hour, respectively. Lieut. Dunwoody, U. S. A., says, in substance, that the New England coast is exposed to storms which produce a pressure of 50 lb. per sq. ft. — Eng. News, Aug. 20, 1880. WINDMILLS. Power and Efficiency of Windmills. — Rankine, S. E., p. 215, gives the following: Let Q — volume of air which acts on the sail, or part of a sail, in cubic feet per second, v = velocity of the wind in feet per second, s = sectional area of the cylinder, or annular cylinder of wind, through which the sail, or part of the sail, sweeps in one revolution, c = a coeffi- cient to be found by experience; then Q =cvs. Rankine, from experi- mental data given by Smeaton, and taking c to include an allowance for friction, gives for a wheel with four sails, proportioned in the best manner, c = 0.75. Let A = weather angle of the sail at any distance from the axis, i.e., the angle the portion of the sail considered makes with its plane of revolution. This angle gradually diminishes from the inner end of the sail to the tip; u = the velocity of 'the same portion of the sail, and E = the efficiency. The efficiency is the ratio of the useful work performed to the whole energy of the stream of wind acting on the surface s of the wheel, which energy is D s v 3 ■*- 2 g, D being the weight of a cubic foot of air. Rankine's formula for efficiency is E -D^J2- 9 =C \l sin2 ^ -%V ~ COS2A + /) -/}, in which c = 0.75 and /is a coefficient of friction found from Smeaton's data = 0.016. Rankine gives the following from Smeaton's data: A = weather-angle =7° 13° 19° F-fi) = ratio of speed of greatest efficiency, for a given weather-angle, to that of the wind . . .' =2.63 1.86 1.41 E = efficiency = . 24 . 29 0.31 Rankine gives the following as the best values for the angle of weather at different distances from the axis: Distance in sixths of total radius 12 3 4 5 6 Weather angle. . 18° 19° 18° 16° 121/2° 7° But Wolff (p. 125) shows that Smeaton did not term these the best angles, but simply says they "answer as well as any," possibly any that 600 AIR. were in existence in his time. Wolff says that they " cannot in the nature of things be the most desirable angles." Mathematical considerations, he says, conclusively show that the angle of impulse depends on the relative velocity of each point of the sail and the wind, the angle growing larger as the ratio becomes greater. Smeaton's angles do not fulfil this condition. Wolff develops a theoretical formula for the best angle of weather, and from it calculates a table of the best angles for different relative velocities of the blades and the wind, which differ widely from those given by Rankine. A. R. Wolff, in an article in the American Engineer, gives the following (see also his treatise on Windmills) : Let c = velocity of wind in feet per second; n = number of revolutions of the windmill per minute; 60. &it fo, b x be the breadth of the sail or blade at distances Z , h, It, l s , and I, respectively, from the axis of the shaft; Z = distance from axis of shaft to beginning of sail or blade proper. I = distance from axis of shaft to extremity of sail proper; Vo, vi, V2, v 3 , v x = the velocity of the sail in feet per second at dis- tances la, Zi, h, h, I, respectively, from the axis of the shaft; a , ai, ~ -550 2 sin 2 a x - 1 n fw X 0.05236 nD . sin 2 a r °x) 550 The effective horse-power of a windmill of shape of sail for maximum effect equals N (Z-Z )Kdc 3 v „/2sin 2 a -l, 2 sin 2 01 - 1 . • — n "' X mean of I r-^ 6 , — — ^— s 5i . . . 2200 g \ sin 2 a sin 2 ai . in 2 a x - 1 v sin 2 a x b x)~ The mean value of quantities in brackets is to be found according to Simpson's rule. Dividing I into 7 parts, finding the angles and breadths corresponding to these divisions by substituting them in quantities within brackets will be found satisfactory. Comparison of these formulae with the only fairly reliable experiments in windmills (Coulomb's) showed a close agreement of results. Approximate formulae of simpler form for windmills of present con- struction can be based upon the above, substituting actual average values for a, c, d, and e, but since improvement in the present angles is possible, it is better to give the formulae in their general and accurate form. Wolff gives the following table, based on the practice of an American manufacturer. Since its preparation, he says, over 1500 windmills have been sold on its guaranty (1885), and in all cases the results obtained did not vary sufficiently from those presented to cause any complaint. The actual results obtained are in close agreement with those obtained by theoretical analysis of the impulse of wind upon windmill blades. WINDMILLS. 601 Capacity of the Windmill. _; a J h 3.53 . i S? ^ • Gallons of Water raised per Minute 3 cS O 3 a)T3 "8 ^W "s-s to an Elevation of a .2 ^S srage No. o er Day hich this ill be obta 03 a 3 03 — o o 25 50 75 100 150 200 > ri feet. feet. feet. feet. feet. feet. > ft? P < wheel 81/2 ft. 10 " 16 16 16 70 to 75 60 to 65 55 to 60 6.162 19.179 33.941 3.016 9.563 17.952 0.04 0.12 0.21 8 6.638 11.851 4.750 8.485 8 12 " 5.680 8 14 " 16 50 to 55 45.139 22.569 15.304 11.246 7.807 4.998 0.28 8 16 " 16 45 to 50 64.600 31.654 19.542 16.150 9.771 8.075 0.41 8 18 " 16 40 to 45 97.682 52.165 32.513 24.421 17.485 12.211 0.61 8 20 " 16 35 to 40 124.950 63.750 40.800 31.248 19.284 15.938 0.78 8 25 " 16 30 to 35 212.381 106.964 71.604 49.725 37.349 26.741 1.34 8 These windmills are made in regular sizes, as high as sixty feet diameter of wheel; but the experience with the larger class of mills is too limited to enable the presentation of precise data as to their performance. If the wind can be relied upon in exceptional localities to average a higher velocity for eight hours a day than that stated in the above table, the performance or horse-power of the mill will be increased, and can be obtained by multiplying the figures in the table by the ratio of the cube of the higher average velocity of wind to the cube of the velocity above recorded. He also gives the following table showing the economy of the windmill. All the items of expense, including both interest and repairs, are reduced to the hour by dividing the costs per annum by 365 X 8 = 2920; the interest, etc., for the twenty-four hours being charged to the eight hours of actual work. By multiplying the figures in the 5th column by 584, the first cost of the windmill, in dollars, is obtained. Economy of the Windmill. 64 11 o o £ 2 *-> '£ 6 h bo 3 o n o a 3 P o "o u , work equal to pxVx is done by the external air on the piston while the air is drawn into the cylinder. Work is then done by the piston on the air, first, in compressing it to the pressure pa and volume V2, and then in expelling the volume V2 from the cylinder against the pressure p 2 . If the compression is adiabatic, p t Vi — P2V2 — constant, k = 1.406. The work of compression of a given quantity of air is PiVi \ tyA*- 1 _ -, j _ Ptvi J (PA k I , k-ll Kvz) ) ~ k - 1 | W ) 2.463 Vl vx { g) 041 - 1 } = 2.463 ft* { (f)^- 1 } • The work of expulsion is P2V2 = PxVx I The total work is the sum of the work of compression and expulsion less the work done on the piston during admission, and it equals pwx ffective pressure during the stroke is px and P2 are absolute pressures above a vacuum in atmospheres or in pounds per square inch or per square foot. Example. — Required the work done in compressing 1 cubic foot of air per second from 1 to 6 atmospheres, including the work of expulsion from the cylinder. P2 ■*• px = 6; 6 029 - 1 = 0.681; 3.463 X 0.681 = 2.358 atmospheres X 14.7 = 34.661b. per sq. in. mean effective pressure, X 144 = 4991 lb. per sq. ft., XI ft. stroke =4991 ft .-lb.,-*- 550 ft.-lb. per second = 9.08 H.P. If R = ratio of pressures = P2 + Px, and if Vi = 1 cubic foot, the work done in compressing 1 cubic foot from px to P2 is, in foot-pounds, 3.463 Pi (E 029 - 1), Px being taken in lb. per sq. ft. For compression at the sea level Pi may be taken at 14 lbs. per sq. in. = 2016 lb. per sq. ft., as there is some loss of pressure due to friction of valves and passages. Horse-power required to compress and deliver 100 cubic feet of free air per minute = 1.511 P t (E°- 29 - 1); P x being the pressure of the free air in pounds per sq. in., absolute. Example. To compress 100 cu. ft. from 1 to 6 atmospheres. Fi = 1.47; R = 6; 1.511 X 14.7 X 0.68.1 = 15.13 H.P. 608 air. Indicator-cards from compressors in good condition and under working* speeds usually follow the adiabatic line closely. A low curve indicates piston leakage. Such cooling as there may be from the cylinder-jacket and the re-expansion of the air in clearance-spaces tends to reduce the mean effective pressure, while the "camel-backs" in the expulsion-line, due to resistance to opening of the discharge-valve, tend to increase it. Work of one stroke of a compressor, with adiabatic compression, in foot- pounds, W = 3.463 P1V1 (R - 29 - 1), in which P t ■= initial absolute pressure in lb. per sq. ft., and V t = volume traversed by piston in cubic feet. The work done during adiabatic compression (or expansion) of 1 pound of air from a volume vi and pressure p\ to another volume vi and pressure Vi is equal to the mechanical equivalent of the heating (or cooling). If t\ is the higher and fa the lower temperature, Fahr., the work done is c v J (ti — k) foot-pounds, c v being the specific heat of air at constant volume = 0.1689, and J = 778, c v J = 131.4. The work during compression also equals R a being the value of pv •*- absolute temperature for 1 pound of air =■ 53.37. The work during expansion is 2.463 ** [l -(g)" 29 ] - 2.463 «, [(g) °' 2 " - l], in which pivi are the initial and P2V2 the final pressures and volumes. Compressed-air Engines, Adiabatic Expansion. — Let the initial pressure and volume taken into the cylinder be p x lb. per sq. ft. and v x cubic feet; let expansion take place to pi and vi according to the adiabatic law pivi 1 - 41 = P2V2 1 - il ; then at the end of the stroke let the pressure drop to the back-pressure p 3 , at which the air is exhausted. Assuming no clearance, the work done by one pound of air during admission, measured above vacuum, is pm, the work during expansion is 2.463 piVi 1 — (p 2 \ 0.29-1 — J , and the negative or back pressure work is — p 3 V2. The total work is piVi + 2.463 PtVi 1 — (— J — p 3 V2, and the mean effective pres- sure is the total work divided by v%. If the air is expanded down to the back-pressure pz the total work is 3.463^, { 1 -(g) 0!9 }, or, in terms of the final pressure and volume, 3.463^2 {(g) 029 -l}. and the mean effective pressure is 3.463 P3 {(g)°;%l}. The actual work is reduced by clearance. When this is considered, the product of the initial pressure pi by the clearance volume is to be sub- tracted from the total work calculated from the initial volume vi, including clearance. (Seep. 931, under "Steam-engine.") COMPRESSED AIR. 609 Mean Effective Pressures of Air Compressed Adiabatically. (F. A. Halsey, Am. Mach., Mar. 10, 1898.) M.E.P. from M.E.P. from R. P> 29 . 14 lbs. Initial. R. fio.29. 14 lbs. Initial. 1.25 1.067 3.24 4.75 1.570 27.5 1.50 1.125 6.04 5 1.594 28.7 1.75 1.176 8.51 5.25 1.617 29.8 2 1.223 10.8 5.5 1.639 30.8 2.25 1.265 12.8 5.75 1.660 31.8 2.5 1.304 14.7 6 1.681 32.8 2.75 1.341 16.4 6.25 1.701 33.8 3 1.375 18.1 6.5 1.720 34.7 3.25 1.407 19.6 6.75 1.739 35.6 3.5 1.438 21.1 7 1.757 36.5 3.75 1.467 22.5 7.25 1.775 37.4 4 1.495 23.9 7.5 1.793 38.3 4.25 1.521 25.2 8 1.827 39.9 4.5 1.546 26.4 R = final -4- initial absolute pressure. M.E.P. = mean effective pressure, lb. per sq. in., based on 14 lb. initial. Compound Compression, with Air Cooled between the Two Cyl- inders. (Am. Mach., March 10 and 31, 1898.) — Work in low-pressure cylinder = W\, in high-pressure cylinder W 2 . Total work Wt + W 2 = 3.46 PiVt [rjO-29 + #0.29 x r t -<■■» - 2]. ri = ratio of pressures in 1. p. cyl., r 2 = ratio in h.p. cyl., R = nr 2 . When n = r 2 = Vp, the sum W t + W 2 is a minimum. Hence for a given total ratio of pressures, R, the work of compression, will be least when the ratios of the pressures in each of the two cylinders are equal. The equation may be simplified, when r x = ^R, to the following: Wi + W 2 = 6.92 PiFi [fl°-»5 _ i]. Dividing by V t gives the mean effective pressure reduced to the low- pressure cylinder M.E.P. = 6.92 P x [i2°-i« - 1]. In the above equation the compression in each cylinder is supposed to be adiabatic, but the intercooler is supposed to reduce the temperature of the air to that at which compression began. Horse-power required to compress adiabatically 100 cu. ft. of free air per minute in two stages with intercooling, and with equal ratio of com- Rression in each cylinder, = 3.022 P x (R° 145 — 1); Pi being the pressure in )s. per sq. in., absolute, of the free air, and R the total ratio of compression. Example. To compress 100 cu. ft. per min. from 1 to 6 atmospheres, P = 14.7; R = 6; 3.022 X 14.7 X 0.2964 = 13.17 H.P. Mean Effective Pressures of Air Compressed in Two Stages, assum- ing the Intercooler to Reduce the Temperature to that at which Compression Began. (F. A. Halsey, Am. Mach., Mar. 31, 1898.) R. #0.145. M.E.P. from 14 lbs. Initial. Ultimate Saving by Com- pound- ing, %. R. #0.145. M.E.P. from 14 lbs. Initial. Ultimate Saving by Com- pound- ing, %. 5.0 1 .263 25.4 11.5 9.0 1.375 36.3 15.8 5.5 1.280 27.0 12.3 9.5 1.386 37.3 16.2 6.0 1.296 28.6 12.8 10 1.396 38.3 16.6 6.5 1.312 30.1 13.2 11 1.416 40.2 17.2 7.0 1.326 31.5 13.7 12 1.434 41.9 17.8 7.5 1.336 32.8 14.3 13 1.451 43.5 18.4 8.0 1.352 34.0 14.8 14 1.466 45.0 19.0 8.5 1.364 35.2 15.3 15 1.481 46.4 19.4 610 AIR. R = final -*■ initial absolute pressure. M.E.P. = mean effective pressure, lb. per sq. in., based on 14 lb. absolute Initial pressure reduced to the low-pressure cylinder. Table for Adiabatic Compression or Expansion of Air. (Proc. Inst. M.E., Jan., 1881, p. 123.) Absolute Pressure. Absolute Temperature. Volume. Ratio of Ratio of Ratio of Ratio of Ratio of Ratio of Greater Less to Greater Less to Greater Less to to Less. Greater. to Less. Greater. to Less. Greater. (Expan (Compres (Expan- (Compres- (Compres- (Expan- sion.) sion.) sion.) sion.) sion.) sion.) 1.2 0.833 1.054 0.948 1.138 0.879 1.4 0.714 1.102 0.907 1.270 0.788 1.6 0.625 1.146 0.873 1.396 0.716 1.8 0.556 1.186 0.843 1.518 0.659 2.0 0.500 1.222 0.818 1.636 0.611 2.2 0.454 1.257 0.796 1.750 0.571 2.4 0.417 1.289 0.776 1.862 0.537 2.6 0.385 1.319 0.758 1.971 0.507 2.8 0.357 1.348 0.742 2.077 0.481 3.0 0.333 1.375 0.727 2.182 0.458 3.2 0.312 1.401 0.714 2.284 0.438 3.4 0.294 1.426 0.701 2.384 0.419 3.6 0.278 1.450 0.690 2.483 0.403 3.8 0.263 1.473 0.679 2.580 0.388 4.0 0.250 1.495 0.669 2.676 0.374 4.2 0.238 1.516 0.660 2.770 0.361 4.4 0.227 1.537 0.651 2.863 0.349 4.6 0.217 1.557 0.642 2.955 0.338 4.8 0.208 1.576 0.635 3.046 0.328 5.0 0.200 1.595 0.627 3.135 0.319 6.0 0.167 1.681 0.595 3.569 0.280 7.0 0.143 1.758 0.569 3.981 0.251 8.0 0.125 1.828 0.547 4.377 0.228 9.0 0.111 1.891 0.529 4.759 0.210 10.0 0.100 1.950 0.513 5.129 0.195 Mean Effective Pressures for the Compression Part only of the Stroke when Compressing and Delivering Air from One Atmos- phere to given Gauge-pressure in a Single Cylinder. (F. Richards, Am. Mach., Dec. 14, 1893.) Gauge- Adiabatic Isothermal Gauge- Adiabatic Isothermal Pressure. Compression. Compression. Pressure. Compression. Compression. 1 0.44 0.43 45 13.95 12.62 2 0.96 0.95 50 15.05 13.48 3 1.41 )4 55 15.98 14.3 4 1.86 1.84 60 16.89 15.05 5 2.26 2.22 65 17.88 15.76 10 4.26 4.14 70 18.74 16.43 15 5.99 5.77 75 19.54 17.09 20 7.58 7.2 80 20.5 17.7 25 9.05 8.49 85 21.22 18.3 30 10.39 9.66 90 22.0 18.87 35 11.59 10.72 95 22.77 19.4 40 12.8 11.7 100 23.43 19.92 AIR COMPRESSION AT ALTITUDES. 611 The mean effective pressure for compression only is always lower than the mean effective pressure for the whole work. To find the Index of the Curve of an Air-diagram. If PiVx be pressure and volume at one point on the curve, and PV the pressure and volume at another point, then -=- = {r/) > in which x is the index to be found. Let P + Pi = R, and Vi -*■ V = r; then R = r x ; log R =x log r, whence x = log R -s- log r. (See also graphic method on page 576.) Mean and Terminal Pressures of Compressed Air used Expansively for Gauge Pressures from 60 to 100 lb. (Frank Richards, Am. Mach., April 13, 1893.) J Initial Pressure. 60 70 80 90 100 o M 'o 3 2 § ft H ft gft "c3 ® i 6 la *3 g H ft 6 dig §^g ft "3 ai H ft "3 ? w .25 23.6 io.es 28.74 12.07 33.89 JS.49 39.04 14.91 44.19 1.33 .30 28.9 13.77 34.75 0.6 40.61 2.44 46.46 4.27 53.32 6.11 # 32.13 0.96 38.41 3.09 44.69 5.22 50.98 7.35 57.26 9.48 .35 33.66 2.33 40.15 4.38 46.64 6.66 53.13 8.95 59.62 11.23 1 35.85 3.85 42.63 6.36 49.41 7.88 56.2 11.39 62.98 13.89 .40 37.93 5.64 44.99 8.39 52.05 11.14 59.11 13.88 66.16 16.64 .45 41.75 10.71 49.31 12.61 56.9 15.86 64.45 19.11 72.02 22.36 .50 45.14 13.26 53.16 17. 61.18 20.81 69.19 24.56 77.21 28.33 .60 50.75 21.53 59.51 26.4 68.28 31.27 77.05 36.14 85.82 41.01 * 51.92 23.69 60.84 28.85 69.76 34.01 78.69 39.16 87.61 44.32 .!• 53.67 27.94 62.83 33.03 71.99 38.68 81.14 44.33 90.32 49.97 54.93 30.39 64.25 36.44 73.57 42.49 82.9 48.54 92.22 54.59 .75 56.52 35.01 66.05 41.68 75.59 48.35 85.12 55.02 94.66 61.69 .80 57.79 39.78 67.5 47.08 77.2 54.38 86.91 61.69 96.61 68.99 Jo 59.15 47.14 69.03 55.43 78.92 63.81 88.81 72. 98.7 80.28 59.46 49.65 69.38 58.27 79.31 66.89 89.24 75.52 99.17 87.82 Pressures in italics are absolute; all others are gauge pressures. AIR COMPRESSION AT ALTITUDES. (Ingersoll-Rand Co. Copyright, 1906, by F. M. Hitchcock.) Multipliers to Determine the Volume of Free Air which, when Compressed, is Equivalent in Effect to a Given Volume of Free Air at Sea Level. Alti- Barometric Pressure. Gauge Pressure (Pounds). tude, Feet. In. of Mercury. Lb. per Sq. In. 60 80 100 125 150 1,000 28.88 14.20 1.032 1.033 1.034 1.035 1.036 2,000 27.80 13.67 1.064 1.066 1.068 1.071 1.072 3,000 26.76 13.16 1.097 1.102 1.105 1.107 1.109 4,000 25.76 12.67 1 .132 1.139 1.142 1.147 1.149 5,000 24.79 12.20 1.168 1.178 1.182 1.187 1.190 6,000 23.86 11.73 1.206 1.218 1.224 1.231 1.234 7,000 22.97 11.30 1.245 1.258 1.267 1.274 1.278 8,000 22.11 10.87 1.287 1.300 1.310 1.319 1.326 9,000 21.29 10.46 1.329 1.346 1.356 1.366 1.374 10,000 20.49 10.07 1.373 1.394 1.404 1,416 1.424 612 Horse-power Developed in Compressing One Cubic Foot of Free Air at Various Altitudes from Atmospheric to Various Pressures. Initial Temperature of the Air in Each Cylinder Taken as 60° F.; Jacket Cooling not Considered ; Allowance made for usual losses. Simple Compression. Two Stage Compression. Altitude, Feet. Gauge Pressure (Pounds). Gauge Pressure (Pounds). 60 80 100 60 80 100 125 150 0.1533 0.1824 0.2075 0.1354 0.1580 0.1765 0.1964 0.2138 1,000 0.1511 0.1795 0.2040 0.1332 0.1553 0.1734 0.1926 0.2093 2,000 0.1489 0.1766 0.2006 0.1310 0.1524 0.1700 0.1887 0.2048 3,000 0.1469 0.1739 0.1971 0.1286 0.1493 0.1666 0.1848 0.2003 4,000 0.1448 0.1712 0.1939 0.1263 0.1464 0.1635 0.1810 0.1963 5,000 0.1425 0.1685 0.1906 0.1241 0.1438 0.1600 0.1772 0.1921 6,000 0.1402 0.1656 0.1872 0.1218 0.1409 0.1566 0.1737 0.1879 7,000 0.1379 0.1628 0.1839 0.1197 0.1383 0.1536 0.1700 0.1838 8,000 0.1358 0.1600 0.1807 0.1173 0.1358 0.1504 0. 1662 0.1797 9,000 0.1337 0.1572 0.1774 0.1151 0.1329 0.1473 0.1627 0.1758 10,000 0.1316 0.1547 0.1743 0.1132 0.1303 0.1442 0.1592 0.1717 Example. — Required the volume of free air which when compressed to 100 lb. gauge at 9,000 ft. altitude will be equivalent to 1,000 cu. ft. of free air at sea level; also the power developed in compressing this volume to 100 lb. gauge in two stage compression at this altitude. From first table the multiplier is 1.356. Equivalent free air = 1,000 X 1.356 = 1,356 cu. ft. From second table, power developed in compressing 1 cu. ft. of free air is 0.1473 H.P.; 1,356 X 0.1473 = 199.73 H.P. The Popp Compressed-air System in Paris. — A most extensive system of distribution of power by means of compressed air is that of M. Popp, in Paris. One of the central stations is laid out for 24,000 horse-power. For a very complete description of the system, see Engineer- ing, Feb. 15, June 7, 21, and 28, 1889, and March 13 and 20, April 10, and May 1, 1891. Also Proc. Inst. M. E., July, 1889. A condensed descrip- tion will be found in Modern Mechanism, p. 12. Utilization of Compressed Air in Small Motors. — In the earliest stages of the Popp system in Paris it was recognized that no good results could be obtained if the air were allowed to expand direct into the motor; not only did the formation of ice due to the expansion of the air rapidly accumulate and choke the exhaust, but the percentage of useful work obtained, compared with that put into the air at the central station, was so small as to render commercial results hopeless. After a number of experiments M. Popp adopted a simple form of cast-iron stove lined with fire-clay, heated either by a gas jet or by a small coke fire. This apparatus answered the desired purpose until a better arrangement was perfected, and the type was accordingly adopted throughout the whole system. The economy resulting from the use of the improved form was very marked. It was found that more than 70% of the total heating value of the fuel employed was absorbed by the air and transformed into useful work. The efficiency of fuel consumed in this way is at least six times greater than when utilized in a boiler and steam-engine. According to Prof. Riedler, from 15% to 20% above the power at the central station can be obtained by means at the disposal of the power users. By heating the air to 480° F. an increased efficiency of 30% can be obtained. A large number of motors in use among the subscribers to the Com- pressed Air Company of Paris are rotary engines developing 1 H.P. and less, and these in the early times of the industry were very extravagant in their consumption. Small rotary engines, working cold air without expansion, used as high as 2330 cu. ft. of air per brake H.P. per hour, and with heated air 1624 cu. ft. Working expansively, a 1-H.P. rotary engine used 1469 cu. ft. of cold air, or 960 cu. ft. of heated air, and a COMPRESSED AIR TRANSMISSION. 613' 2-H.P. rotary engine 1059 cu. ft. of cold air, or 847 cu. ft. of air, heated to about 122° F. The efficiency of this type of rotary motors, with air heated to 122° F., may now be assumed at 43%. Tests of a small Riedinger rotary engine, used for driving sewing- machines and indicating about 0.1 H.P., showed an air-consumption of 1377 cu. ft. per H.P. per hour when the initial pressure of the air was 86 lb. per sq. in. and its temperature 54° F., and 988 cu. ft. when the air was heated to 338° F., its pressure being 72 lb. With a 1/2-H.P. variable- expansion rotary engine the air-consumption was from 800 to 900 cu. ft. per H.P. per hour for initial pressures of 54 to 85 lb. per sq. in. with the air heated from 336° to 388° F., and 1148 cu. ft. with cold air, 46° F., and an initial pressure of 72 lb. The volumes of air were all taken at atmos- pheric pressure. Trials made with an old single-cylinder 80-horse-power Farcot steam- engine, indicating 72 H.P., gave a consumption of air per brake H.P. as low as 465 cu. ft. per hour. The temperature of admission was 320° F., and of exhaust 95° F. Prof. Elliott gives the following as typical results of efficiency for various systems of compressors and air-motors: Simple compressor and simple motor, efficiency 39 . 1 % Compound compressor and simple motor, " 44.9 " compound motor, efficiency. 50.7 Triple compressor and triple motor, " .55.3 The efficiency is the ratio of the I.H.P. in the motor cylinders to the I.H.P. in the steam-cylinders of the compressor. The pressure assumed is 6 atmospheres absolute, and the losses are equal to those found in Paris over a distance of 4 miles. Summary of Efficiencies of Compressed-air Transmission at Paris, between the Central Station at St. Fargeau and a 10-horse-power Motor Working with Pressure Reduced to 41/2 Atmospheres. (The figures below correspond to mean results of two experiments cold and two heated.) One indicated horse-power at central station gives 0.845 I.H.P. in com- pressors, and corresponds to the compression of 348 cu. ft. of air per hour from atmospheric pressure to 6 atmospheres absolute. 0.845 I.H.P. in compressors delivers as much air as will do 0.52 I.H.P. in adiabatic expansion after it has fallen to the normal temperature of the mains. The fall of pressure in mains between central station and Paris (say 5 kilometres) reduces the possibility of work from 0.52 to 0.51 I.H.P. The further fall of pressure through the reducing valve to 41/2 atmos- pheres (absolute) reduces the possibility of work from 0.51 to 0.50. Incomplete expansion, wire-drawing, and other such causes reduce the actual I.H.P. of the motor from 0.50 to 0.39. By heating the air before it enters the motor to about 320° F., the actual I.H.P. at the motor is, however, increased to 0.54. The ratio of gain by heating the air is, therefore, 0.54 -f- 0.39 = 1.38. In this process additional heat is supplied by. the combustion of about 0.39 lb. of coke per I.H.P. per hour, and if this be taken into account, the real indicated efficiency of the whole process becomes 0.47 instead of 0.54. Working with cold air the work spent in driving the motor itself reduces the available horse-power from 0.39 to 0.26. Working with heated air the work spent in driving the motor itself reduces the available horse-power from 0.54 to 0.44. A summary of the efficiencies is as follows: Efficiency of main engines 0.845. Efficiency of compressors 0.52 -4- 0.845 = 0.61. Efficiency of transmission through mains 0.51 -4- 0.52 = 0.98. Efficiency of reducing valve 0.50 -4- 0.51 = 0.98. The combined efficiency of the mains and reducing valve between 5 and 4V2 atmospheres is thus 0.98 X 0.98 = 0.96. If the reduction had been 614 AIR. to 4, 3V2, or 3 atmospheres, the corresponding efficiencies would have been 0.93, 0.89, and 0.85 respectively. Indicated efficiency of motor 0.39 -4- 0.50 = 0.78. Indicated efficiency of whole process with cold air 0.39. Apparent indicated efficiency of whole process with heated air 0.54. Real indicated efficiency of whole process with heated air 0.47. Mechanical efficiency of motor, cold, 0.67. Mechanical efficiency of motor, hot, 0.81. Ingersoll-Sergeant Standard Air Compressors. (Ingersoll-Rand Co., 1908.) Diam.of Cyl., In. a Si 02 £ > MS | ft 0> w el'd Class and Type. Steam. Air. .So r-; bfl i h5 it A-1* Straight Line Steam Driven. 10 12 14 16 18 20 22 24 10,1/4 12l/ 4 HI/4 I6I/4 I8I/4 20l/ 4 221/4 241/4 12 14 18 18 24 24 24 30 160 155 120 120 94 94 94 80 177 285 381 498 656 807 973 1223 50-100 50-100 50-100 50-100 50-100 50-100 50-100 50-100 23- 35 37- 57 50- 76 65-100 86-131 106-161 127-194 161-242 113 200 340 340 520 520 520 710 A-2* Straight Line Steam Driven Compound Air. 12 14 16 18 20 22 24 26 71/2 91/4 IOI/4 121/4 131/4 141,4 151/4 I6I/4 121/4 Ml/4 I.6I/4 2OI/4 221/4 241/4 261/4 12 14 18 18 24 24 24 30 160 155 135 135 110 110 110 90 252 375 550 702 940 1131 1333 1606 90-110 90-110 90-110 90-110 90-110 90-110 90-110 90-110 40- 45 60- 66 89- 97 113-124 151-166 182-193 214-236 258-284 145 230 435 435 640 640 640 950 B,* Straight line, belt driven. .Same as A-1 in sizes up to 16 1/4 X ISin. C, Duplex Corliss Steam, Duplex air. j ?f S n f ^l manWo 22nd" C-2, Compound Corliss Steam .Compound air.f ] a rd lize^ IOI/4 I21/4 HI/4 I6I/4 I8I/4 201/4 12 14 18 18 24 24 160 155 120 120 100 100 352 568 763 994 1338 1674 60-100 60-100 65-100 70-100 70-100 70-100 50- 67 81-108 113-146 154-189 207-256 259-320 240 D-1* 400 6?5 6?5 1050 105Q IOI/4 HI/4 HI/4 151/4 171/4 18 1/4 201/ 4 16 1/4 I81/ 4 221/4 251/4 281/4 301/4 321/4 12 14 18 18 24 24 24 160 155 120 120 100 100 100 444 638 925 1205 1622 1857 2130 80-100 80-100 80-100 80-100 80-100 80-100 80 65- 72 93-104 134-150 174-194 235-263 269-300 309 ?40 400 D-2J 6?5 6?5 1050 1050 1050 E.* Straight line, belt driven same sizes as F-1. F-1* Straight Line Steam Driven. 6 8 10 12 6 8 10 121/4 1 6 8 10 1 12 150 150 150 150 29 69 134 233 45-100 50-100 55-100 60-100 4- 6 91/2-14 19-27 35-47 21 32 46 63 * Built in intermediate sizes for lower pressures. t Most economical form of compressor, t For sea level; also built with larger low pressure cylinders for altitudes of 5,000 and 10,000 ft. AIR COMPRESSORS. 615 Ingersoll-Sergeant Standard Air Compressors.— Continued. Diam.of Cyl., In. G aT o OS G ft > o ft i ■ 1 55- 70 85-114 119-152 160-200 218-267 273-335 328-402 Class and Type. Steam. Air. -.2 4 9 o fa 4 o h3 fa G-1* Duplex and Half Duplex Steam Driven. 10 12 14 16 18 20 22 IOI/4 121/4 141/ 4 I6I/4 I8I/4 201/ 4 221/4 12 14 18 18 24 24 24 160 155 120 120 100 100 100 352 568 763 994 1338 1674 2010 50-100 60-100 55-100 70-100 70-100 70-100 70-100 330 480 800 800 1450 1450 1450 G-2f Duplex Steam, Compound Air. 10 12 14 16 18 20 22 22 101/4 11 1/4 141/4 151/4 171/4 I8I/4 201/4 221/4 I6I/4 I8I/4 221/ 4 251/4 281/4 301/4 321/4 341/4 12 14 18 18 24 24 24 24 160 153 120 120 100 100 100 100 444 638 925 1205 1622 1857 2130 2390 80-100 80-100 80-100 80-100 80-100 100 100 80 67- 75 97-108 140-157 182-204 245-274 314 360 361 330 480 800 800 1475 1475 1475 1475 H-1* Duplex Steam, Duplex Air. 6 8 10 12 14 16 6 8I/4 101/4 121/4 141/4 161/4 6 8 10 12 14 16 150 150 150 150 140 135 58 140 272 472 680 986 50-100 55-100 60-100 60-100 65-100 70-100 71/2-1H/2 20- 28 40- 54 70- 94 106-136 160-197 115 150 180 220 383 585 H-2'j Duplex Steam, Compound Air. 6 8 10 12 14 16 7 91/4 101/4 121/4 141/4 I6I/4 10 141/4 161/4 I8I/4 221/4 251/4 6 8 10 12 14 16 150 150 150 150 140 135 81 215 348 526 841 1205 80-100 80-100 80-100 80-100 80-100 80-100 121/2-141/2 33-37 53-59 80-90 129-144 182-204 115 150 180 220 383 585 6 8I/4 101/4 121/4 141/4 161/4 6 8 10 12 14 16 150 150 150 150 140 135 58 140 272 472 680 986 50-100 55-100 60-100 60-100 65-100 70-100 7-11 19-27 39-53 67-90 101-130 153-190 83 1?5 Duplex Belt Driven. 135 17? 315 479 7 91/4 IOI/4 121/4 141/4 161/ 4 10 141/4 161/4 I8I/4 221/4 251/4 6 8 10 12 14 16 150 150 150 81 215 348 80-100 80-100 80-100 80-100 12-14 31-35 51-57 77-86 83 1?5 J-2J Duplex Compound Belt Driven. 135 150 526 140! 841 117 80-1001 12-138 315 135 1 1205 80-1 00 I 176-198 429 * Built in intermediate sizes for lower pressures. t For sea level ; also built with larger low pressure cylinders for alti- tudes of 5,000 and 10,000 ft. X For sea level; also built in the 4 largest sizes with larger low pressure cylinders for altitudes of 5,000 and 10,000 ft. Many other styles of compressors are also built. Among them are the following: Rand-Corliss, compound condensing steam, compound air; capacities. 750 to 7670 cu. ft. of free air per min.; steam cylinders, 10 and IS to 28 and 52 in.; air cylinders, 11 1/2 and 18 to 33 and 52 in.; stroke 30 to 48 in.; I.H. P., from 114 to 1166. 616 AIR. "Vertical duplex single acting, belt driven; capacities, 16.6 to 321 cu. ft. of free air per min. ; air cylinders, 4V2 to 12 in. ; stroke 41/2 to 14in. ; I.H.P., 2.5 to 66. Duplex steam, non condensing, compound air; capacities, 343 to 2209 cu. ft. of free air per min. ; steam cylinders, 10 to 20 in. ; air cylinders, 9 and 14 to 19 and 30 in.; stroke, 16 to 30 in.; I.H.P., 53 to 380. Compound steam, non condensing, duplex air; capacities, 349 to 1962 cu. ft. of free air per min.; steam cylinders, 10 and 16 to 20 and 32 in.; air cylinders, 10 to 20 in.; stroke, 16 to 30 in.; I.H.P., 62 to 392. Straight line, steam driven; capacities, 42 to 630 cu. ft. of free air per min.; steam cylinders, 6 to 12 in.; air cylinders, 6 to 19 in.; stroke, 8 to 16 in.; I.H.P., 8.2 to 54. Cubic Feet of Air Required to Run Rock Drills at Various Pressures and Altitudes. (Ingersoll-Rand Co., 1908.) Table I. — cubic feet of free air required to run one drill. Size and Cylinder Diameter of Drill. A 35 A 32 A 86 B C D D D E F F G H H9 ?„ a 2" 21/4" 21/2" 23/ 4 " 3" 31/8" 33/ie" 31/4" 31/2" 35/ 8 " 41/4" 5" 51/2" 60 50 60 68 82 90 95 97 100 108 113 130 150 164 70 56 68 77 93 102 108 110 113 124 129 147 170 181 80 63 76 86 104 114 120 123 127 131 143 164 190 207 90 70 84 95 115 126 133 136 141 152 159 182 210 230 100 77 92 104 126 138 146 149 154 166 174 199 240 252 Table II. — multipliers to give capacity of compressor to operate FROM 1 TO 70 rock drills at various altitudes. < > Number of Drills. it < 1 1. 2 1.8 3 2.7 4 3.4 5 4.1 6 4.8 7 5.4 8 6.0 9 6.5 10 7.1 15 20 11.7 25 13.7 30 40 21,4 50 9.5 15.8 25.5 1000 1 03 1.85 2.78 3.5 4.22 4.94 5.56 6.18 6.69 7.3 9.78 12.05 14.1 16.3 22.0 26.26 2000 1.07 1.92 2.89 3.64 4.39 5.14 5.78 6.42 6.95 7.60 10.17 12.52 14.66 16.9 22.9 27.28 300C 1.10 1 98 2.97 3.74 4.51 5.28 5.94 6.6 7.15 7.81 10.45 12.87 15.07 17.38 23.54 28.05 5000 1 17 2 10 3 16 3.98 48 5 62 6.32 7.02 7.61 8.31 11.12 13.69 16.03 18,49 25.04 29.84 8000 1 26 2 27 3 40 4.28 5 17 6.05 6.8 7.56 8.19 8.95 11.97 14.74 17.26 19.9 26.96 32.13 10000 1 32 238 3.56 4,49 5.41 6.34 7.13 7.92 8.58 9.37 12.54 15.44 18.08 20.86 28.25 33.66 15000 1.43 2.57 3.86 4.86 5.86 6.86 7.72 8.58 9.3 10.15 13.58 16.73 19.59 22.59 30.6 36.49 Example. — Required the amount of free air to operate thirty 5-inch "H" drills at 8,000 ft. altitude, using air at a gauge pressure of 80 lb. per sq. in. From Table I, we find that one 5-inch " H " drill operating at 80 lb. gauge pressure requires 190 cu. ft. of free air per minute. From Table II, the factor for 30 drills at 8,000 feet altitude is 19.9; 190 X 19.9 => 3781 = the displacement of a compressor under average conditions, to which must be added pipe line losses. COMPRESSED AIR. 617 The tables above are for fair conditions in ordinary hard rock. In soft material, where the drilling time is short more drills can be run with a given compressor than when working in hard material. In tunnel work, more rapid progress can be made if the drills are run at high air pressure, and it is advisable to have an excess of compressor capacity of about 25%. No allowance has been made in the tables for friction or pipe line losses. Steam Required to Compress 100 Cu. Ft. of Free Air. (O. S. Shantz, Power, Feb. 4, 1908.) — The following tables show the number of pounds of steam required to compress 100 cu. ft. of free air to different gauge pressures, by means of steam engines using from 12 to 40 lbs. of steam per I.H.P. per hour. The figures assume adiabatic compression in the air cylinders, with intercooling to atmospheric temperature in the case of two-stage compression, and 90% mechanical efficiency of the compressor. Steam Consumption of Air Compressors — Single-Stage Compression. Air. Steam per I.H.P. Hour. Lbs. Gauge Pres- sure. 12 14 16 18 20 22 24 26 28 30 32 36 40 20 1.36 1 58 1 82 2 04 2 26 2 49 2 72 2 94 3 17 3 40 3 61 4 08 4.54 30 1,84 2 14 2 45 2.76 3.06 3,37 3 68 3 98 4 29 4 60 4 90 5,51 6.12 40 2 26 2 64 3 02 3.39 3.77 4.15 4 52 4 90 5.26 5 65 6 03 6.78 7.50 50 2.62 3 06 3 50 3.93 4.36 4.80 5.25 5.68 6.10 6.55 7.00 8.86 8.71 60 2.92 3 4! 3 90 4.38 4.80 5.36 5.85 6,32 6.80 7 30 7.80 8.76 9.71 70 3 22 3 76 4 30 4 83 5 36 5 90 6.45 6 97 7 50 8 05 8 60 9 66 10.70 80 3.50 4 08 4 67 5 25 5.84 6 42 7 00 7 59 8 15 8 75 9 34 10.50 11.61 90 3.72 4 34 4 96 5 58 6.20 6 82 7.45 8 05 8.66 9 30 9 94 11.15 12.35 100 3.96 4 61 5 29 5.95 6.60 7.25 7,92 8 58 9 22 9 90 10 56 11 88 13.15 110 4.18 4 87 5 58 6 26 6 96 7 66 8.36 9 05 9.75 10 45 11 15 12 52 13,90 120 4.38 5.11 5.85 6.57 7.30 8.04 8.76 9.50 10.20 10.95 11.66 13.13 14.55 Two-Stage Compression. 70 2 82 3 25 3 76 4 23 4,69 5,16 5.63 6,10 6 56 7 04 7.50 8.45 9 35 80 3.01 3 51 4 03 4 52 5,02 5.53 6.03 6.53 7.03 7.53 8.03 9.05 10.01 90 3.19 3,72 4.26 4.79 5.32 5.85 6.38 6.91 7.44 7.98 8.50 9.57 10.60 100 3 37 3 93 4 50 5 05 5 61 6,19 6 74 7 30 7 85 8 42 8 99 10,10 11.20 110 3 54 4 14 4 74 5 32 5.91 6.51 7.10 7 70 8.27 8.86 9.46 10.64 11.80 120 3,69 4 30 4,93 5 54 6.15 6.78 7.38 8,00 8.61 9.24 9 85 11.05 12.27 130 3.83 4 46 5 11 5,75 6 38 7.03 7.66 8.30 8.92 9,57 10.20 11,48 12.72 140 3 96 4 62 5 29 5 94 6 60 7 26 7 92 8 60 9 23 9 90 10 56 11 88 13 15 150 4.10 4.76 5.46 6.14 6.81 7.50 6.74 8.86 9.55 10.20 10.90 12.26 13.60 Compressed-air Table for Pumping Plants. (Ingersoll-Rand Co., 1908.) The following table shows the pressure and volume of air required for any size pump for pumping by compressed air. Reasonable allowances have been made for loss due to clearances in pump and friction in pipe. To find the amount of air and pressure required to pump a given quan- tity of water a given height, find the ratio of diameters between water and air cylinders, and multiply the number of gallons of water by the figure found in the column for the required lift. The result is the number of cubic feet of free air. The pressure required on the pump will be found directly above in the same column. For example: The ratio between cylinders being 2 to 1, required to pump 100 gallons, height of lift 250 618 AIR. feet. We find under 250 feet at ratio 2 to 1 the figures 2.11 ; 2.11 X 100 « 211 cubic feet of free air. The pressure required is 34.38 pounds deliv- ered at the pump piston. Ratio of Diameters. Perpendicular Height, in Feet, to which the "Water is to be Pumped. 25 50 75 100 125 150 175 200 250 300 400 i j. i ( A B A B A B A B A B A B 13.75 0.21 27.5 0.45 12.22 0.65 41.25 0.60 18.33 0.80 13.75 0.94 55.0 0.75 24.44 0.95 19.8 1.14 13.75 1.23 68.25 0.89 30.33 1.09 22.8 1.24 17.19 1.37 13.75 1.53 82.5 1.04 36.66 1.24 27.5 1.30 20.63 1.52 16.5 1.68 13.2 1.79 96.25 1.20 42.76 1.39 32.1 1.54 24.06 1.66 19.25 1.83 15.4 1.98 110.0 1.34 48.88 1.53 36.66 1.69 27.5 1.81 22.0 1.97 17.6 2.06 1 to 1 | 1 1/2 to 1 { 61.11 1.83 45.83 1.99 34.38 2.11 27.5 2.26 22.0 2.34 73.32 2.12 55.0 •2.39 41.25 2.40 33.0 2.56 26.4 2.62 97.66 2.70 73 33 1 3/ 4 to 1 | 2 88 r 55 2 to 1 J 7 98 21/4 to 1 { 44.0 3 15 ( 35 ?. 2 1/ 2 to I | 3.18 A = air-pressure at pump. B = cubic feet of free air per gallon of water. Compressed-air Table for Hoisting-engines. (Ingersoll-Rand Co., 1908.) The following table gives an approximate idea of the volume of free air required for operating hoisting-engines, the air being delivered to the engine at 60 lbs. gauge. There are so many variable conditions to the operation of hoisting-engines in common use that accurate computations can only be offered when fixed data are given. In the table the engine is assumed to actually run but one-half of the time for hoisting, while the compressor runs continuously. If the engine runs less than one-half the time, the volume of air required will be proportionately less, and vice versa. The table is computed for maximum loads, which also in practice may vary widely. From the intermittent character of the work of a hoisting-engine the parts are able to resume their normal temperature between the hoists, and there is little probability of freezing up the exhaust-passages. Volume of Free Air Required for Operating Hoisting-engines, the Air Compressed to 60 Pounds Gauge Pressure. Single-cylinder Hoisting-engine. Diam. of Cylinder, Inches. Stroke, Inches. Revolu- tions per Minute. Normal Horse- power. Actual Horse- power. Weight Lifted, Single Rope. Cubic Ft. of Free Air Required. 5 5 61/4 7 8I/4 8 1/2 10 6 8 8 10 10 12 12 200 160 160 125 125 110 110 3 4 6 10 15 20 25 5.9 6.3 9.9 12.1 16.8 18.9 26.2 600 1 000 1,500 2,000 3,000 5 000 6,000 75 80 125 151 170 238 330 - COMPRESSED AIR. 619 Double-cylinder Hoisting-engine. Diam. of Cylinder, Inches. Stroke, Inches. Revolu- tions per Minute. Normal Horse- power. Actual Horse- power. Weight Lifted, Single Rope. Cubic Ft. of Free Air Required. 5 5 6I/4 81/4 81/2 10 121/4 14 6 8 8 10 10 12 12 15 18 200 160 160 125 125 110 110 100 90 6 8 12 20 30 40 50 75 100 11.8 12.6 19.8 24.2 33.6 37.8 52.4 89.2 125. 1,000 1,650 2,500 3,500 6,000 8 000 10,000 150 160 250 302 340 476 660 1,125 1,587 Practical Results with Compressed Air. — ■ Compressed-air System at the Chqpin Mines, Iron Mountain, Mich. — These mines are three miles from the falls which supply the power. There are four turbines at the falls, one of 1000 horse-power and three of 900 horse-power each. The pressure is 60 pounds at 60° Fahr. Each turbine runs a pair of compress- ors. The pipe to the mines is 24 ins. diameter. The power is applied at the mines to Corliss engines, running pumps, hoists, etc., and direct to rock-drills. A test made in 1888 gave 1430.27 H.P. at the compressors, and 390.17 H.P. as the sum of the horse-power of the engines at the mines. There- fore, only 27% of the power generated was recovered at the mines. This includes the loss due to leakage and the loss of energy in heat, but not the friction in the engines or compressors. (F. A. Pocock, Trans. A. I. M. E., 1890.) W. L. Saunders (Jour. F. I., 1892) says: "There is not a properly designed compressed-air installation in operation to-day that loses over 5% by transmission alone. The question is altogether one of the size of pipe; and if the pipe is large enough, the friction loss is a small item. " The loss of power in common practice, where compressed air is used to drive machinery in mines and tunnels, is about 70% . In the best prac- tice, with the best air-compressors, and without reheating, the loss is about 60%. These losses may be reduced to a point as low as 20% by combin- ing the best systems of reheating with the best air-compressors." Gain due to Reheating. — Prof. Kennedy says compressed-air trans- mission system is now being carried on, on a large commercial scale, in such a fashion that a small motor four miles away from the central station can indicate in round numbers 10 horse-power, for 20 horse- power at the station itself, allowing for the value of the coke used in heat- ing the air. The limit to successful reheating lies in the fact that air-engines can- not work to advantage at temperatures over 350°. The efficiency of the common system of reheating is shown by the re- sults obtained with the Popp system in Paris. Air is admitted to the reheater at about 83°, and passes to the engine at about 315°, thus being increased in volume about 42%. The air used in Paris is about 11 cubic feet of free air per minute per horse-power. The ordinary practice in America with cold air is from 15 to 25 cubic feet per minute per horse- power. When the Paris engines were worked without reheating the air consumption was increased to about 15 cubic feet per horse-power per minute. The amount of fuel consumed during reheating is trifling. Effect of Temperature of Intake upon the Discharge of a Com- pressor. — Air should be drawn from outside the engine-room, and from as cool a place as possible. The gain in efficiency amounts to one per cent for every five degrees that the air is taken in lower than the temperature of the engine-room. The inlet conduit should have an area at least 50% of the area of the air-piston, and should be made of wood, brick, or other non-conductor of heat. Discharge of a compressor having an intake capacity of 1000 cubic feet . per minute, and volumes of the discharge reduced to cubic feet at atmos- pheric pressure and at temperature of 62 degrees Fahrenheit: Temperature of Intake, F 0° 32° 62° 75° 80° 90° 100° 110° Volume discharged, cubic ft. 1135 1060 1000 975 966 949 932 916 620 AIR. Compressed-Air Motors with a Return-Air Circuit. — In the ordinary use of motors, such as rock-drills, the air, after doing its work in the motor, is allowed to escape into the atmosphere. In some systems, however, notably in the electric air-drill, the air exhausted from the cylinder of the motor is returned to the air compressor. A marked increase in economy is claimed to have been effected in this way (Cass. Mag., 1907). Intercoolers for Air Compressors. — H. V. Haight (Am. Mach., Aug. 30, 1906). In multi-stage air compressors, the^efficiency is greater the more nearly the temperature of the air leaving the intercooler ap- proaches that of the air entering it. The difference of these temperatures for given temperatures of the entering water and air is diminished by in- creasing the surface of the intercooler and thereby decreasing the ratio of the quantity of air cooled to the area of cooling surface. Numerous tests of intercoolers with different ratios of quantity of air to area of sur- face, on being plotted, approximate to a straight-line diagram, from which the following figures are taken: Cu. ft. of free air per min. per sq. ft. of air cooling surface 5 10 15 Diff . of temp. F°. between water entering and air leaving 12.5° 25° 37.5°. Centrifugal Air Compressors. — (Eng. News, Nov. 19, 1908.) The General Electric Co. has placed on the market a line of centrifugal air compressors with pressure ratings from 0.75 to 4.0 lbs. per sq. in. and capacities from 750 to 28,000 cu. ft. of free air per minute. The com- pressor consists essentially of a rotating impeller surrounded by a suit- able casing with an intake opening at the center and a discharge opening at the circumference. It is similar to the centrifugal pump, the efficiency depending largely upon the design of the impeller and casing. The compressors are driven by Curtis steam turbines or by electric motors especially designed for them. With "squirrel-cage" induction motors, since the speed cannot be varied, care must be taken to specify a pressure sufficiently high to cover the operating requirements, because at constant speed the pressure cannot be varied without altering the design of the impeller. For foundry cupola service direct-current motors can be compound wound so as to automatically increase the speed should the volume of air delivered decrease, thus increasing the pressure of the air and preventing undue reduction of flow of air through the cupola when it chokes up. Further adjustments of pressure can be made by changing the speed of the motor by means of the field rheostat. Standard Single -Stage Centrifugal Air Compressors (1909). Standard Con- Minimum Speed Maximum Speed ditions. Conditions. Conditions. Pipe R.P.M. Diam- Lbs. per Sq. In. Cu. Ft. per Min. Lbs. per Sq. In. Cu. Ft. per Min. Lbs. per Sq. In. Cu. Ft. per Min. eter Inches. 3450 1.0 800 0.75 1,100 1.25 600 10 3450 1.0 1,600 0.75 2,100 1.25 1,300 12 3450 1.0 3,200 0.75 4,100 1.25 2,600 12 3450 1.0 4,500 0.75 5,900 1.25 3,800 16 3450 1.0 7,200 0.75 8,800 1.25 6,000 20 3450 1.0 10,200 0.75 12,000 1.25 8,700 26 1725 1.0 25,000 0.75 31,000 1.25 21,000 36 3450 2.0 750 1.5 1,000 2.50 500 8 3450 2.0 1,600 1.5 2,100 2.50 1,200 10 3450 2.0 2,500 1.5 3,300 2.50 1,900 12 3450 2.0 4,200 1.5 5,400 2.50 3,300 16 3450 2.0 6,200 1.5 8,000 2.50 5,000 20 1725 2.0 15,000 1.5 19,000 2.50 11,000 26 1725 2.0 28,000 1.5 36,000 2.50 24,000 36 3450 3.25 1,250 2.5 1,800 4.00 900 8 3450 3.25 2,400 2.5 3,200 4.00 1,900 12 3450 3.25 3,800 2.5 5,000 4.00 3,000 14 3450A.C.&tur. 3.25 9,000 2.5 11,500 4.00 7,500 24 1725 D.C. 3.25 9,000 2.5 11.000 4.00 6,400 24 3450A.C.&tur. 3.25 18,000 2.5 23; 000 4.00 15,000 26 1725 D.C. 3.25 18,000 2.5 23,500 4.00 14,000 26 HIGH-PRESSURE CENTRIFUGAL FANS. 621 Multi-stage compressors have been built of the following sizes. Cu. ft. free air per min. Pressures. Rated speed. 22,500 10 to 25 lbs. 1,800 r.p.m. 8,000 8 to 15 lbs. 3,750 r.p.m. 3,450 25 to 35 lbs. 3,450 r.p.m. From a curve of the load characteristics of a compressor rated at 1.7 lbs. pressure and 750 cu. ft. per min. the following figures are derived. The actual efficiency is not given: Delivery, cu. ft. per min.* 200 400 600 700 800 900 1000 Discharge pressure, lbs. per sq. in. 1.641.75 1.82 1.811.80 1.72 1.00 1.46 Effy. per cent of maximum 49 77 95 99 100 99 96 * Reduced to atmospheric pressure and 60° F. As in the case of centrifugal pumps, the pressure depends on the Seripheral velocity of the impeller. The volume of free air delivered is mited, however, by the capacity of the driver, and hence must be re- duced proportionately to the increase in pressure, otherwise the driver might become overloaded. The power required to drive centrifugal compressors varies approxi- mately with the volume of air delivered when operating at a constant speed. This gives flexibility and economy to the centrifugal type where variable loads are required, satisfactory efficiency being obtained between the limits of 25% and 125% of the rated load. When the compressor is operated as an exhauster against atmospheric pressure, the rated pressure P in lbs. per square inch must be multiplied by 14.7 and then divided by 14.7 + P. The result represents the vacuum obtained in lbs. per square inch below atmosphere. High-Pressure Centrifugal Fans. — (A. Rateau, Engg., Aug. 16, 1907.) In 1900, a single wheel fan driven by a steam turbine at 20,200 revs, per min. gave an air pressure of 8i/4lbs. per sq. in.; an output of 26.7 cu. ft. free air per second; useful work in H.P. adiabatic compression, 45.5; theoretical work in H.P. of steam-flow, 162; efficiency of the set, fan and turbine, 28%. An efficiency of 30.7% was obtained with an output of 23 cu. ft. per sec. and 132 theoretical H.P. of steam. The pressure obtained with a fan is — ■ all things being equal — proportional to the specific weight of the gas which flows through it; therefore, if, instead of air at atmospheric pressure, air, the pressure of which has already been raised, or a gas of higher density, such as carbonic acid, be used, com- paratively higher pressures still will be obtained, or the engine can run at lower speeds for the same increase of pressure. Multiple Wheel Fans. — The apparatus having a single impeller gives satisfaction only when the duty and speed are sufficiently high. The speed is limited by the resistance of the metal of which the impeller is made, and also by the speed of the motor driving the fan. But by con- necting several fans in series, as is done with high-lift centrifugal pumps, it is possible to obtain as high a pressure as may be desired. Turbo-Compressor, Bethune Mines, 1906. — This machine compresses air to 6 and 7 atmospheres by utilizing the exhaust steam from the winding- engines. It consists of four sets of multi-cellular fans through which the air flows in succession. They are fitted on two parallel shafts, and each shaft is driven by a low-pressure turbine. A high-pressure turbine is also mounted on one of the shafts, but supplies no work in ordinary times. An automatic device divides the load equally between the two shafts. Between the two compressors are fitted refrigerators, in which cold water is made to circulate by the action of a small centrifugal pump keyed at the end of the shaft. In tests at a speed of 5000 r.p.m., the volume of air drawn per second was 31.7 cu. ft. and the discharge pressure 119.5 lb. per sq. in. absolute. These conditions of working correspond to an effect- ive work in isothermal compression of 252 H.P. The efficiency of the compressor has been as high as 70%. The results of two tests of the compressor are given below. In the first test the air discharged, reduced to atmospheric pressure, was 26 cu. ft. per sec; in the second test it was 46 cu. ft. 2d. 3d. 4th. 23.37 38.69 66.44 39.98 66.44 102.60 4660 4660 4660 67.8 63. 66. 205. 216. 215.6 122. 114.8 105.8 137.2 153. 149.6 60.5 54. 46.2 2d. 3d. 4th. 21.31 37.33 65.12 38.22 65.12 99.66 5000 4840 4840 69.8 64.4 68.5 208.4 208.4 199.6 131. 123.8 100.4 66.6 58.7 48.6 622 First Test. Stages. 1st. Abs. pressure at inlet, lbs. per sq. in. ... 15. 18 Abs. pressure at discharge 24. 10 Speed, revs, per rain 4660 Temperature of air at inlet, deg. F. ... 57.2 Temperature of air at discharge, deg. F. 171 . Adiabatic rise in temp., deg. F 106. Actual rise in temperature, deg. F. ... 113.8 Efficiency, per cent 60 . 5 Second Test. Stages. 1st. Abs. pressure at inlet, lbs. per sq. in. . . . 15. 18 Abs. pressure at discharge 23 . 52 Speed, revs, per min 5000 Temp, of air at inlet, deg. F 55. Temp, of air at discharge, deg. F 160. 7 Adiabatic rise in temp., deg. F 102.2 Efficiency, per cent 62 . 3 The Gutehoffnungshiitte Co. in Germany have in course of construc- tion several centrifugal blowing-machines to be driven by an electric motor, and up to 2000 H.P. Several machines are now being designed for Bessemer converters, some of which will develop up to 4000 H.P. The multicellular centrifugal compressors are identical in every point with centrifugal pumps. In the new machines cooling water is intro- duced inside the diaphragms, which are built hollow for this purpose, and also inside the diffuser vanes. By this means it is hoped to reduce proportionally the heating of the air: thus approaching isothermal com- pression much more nearly than is done in the case of reciprocating compressors. Test of a Hydraulic Air Compressor. — (W. O. Webber, Trans. A. S. M. E., xxii, 599.) The compressor embodies the principles of the old trompe used in connection with the Catalan forges some centuries ago, modified according to principles first described by J. P. Frizell, in Jour. F. I., Sept., 1880, and improved by Charles H. Taylor, of Montreal. (Patent July 23, 1895.) It consists principally of a down-flow passage having an enlarged chamber at the bottom and an enlarged tank at the top. A series of small air pipes project into the mouth of the water inlet and the large chamber at the upper end of the vertically descending passage, so as to cause a number of small jets of air to be entrained by the water. At the lower end of the apparatus, deflector plates in connection with a gradually enlarging section of the lower end of the down-flow pipe are used to decrease the velocity of the air and water, and cause a partial separation to take place. The deflector plates change the direction of the flow of the water and are intended to facilitate the escape of the air, the water then passing out at the bottom of the enlarged chamber into an ascending shaft, maintaining upon the air a pressure due to the height of the water in the uptake, the compressed air being led on from the top of the enlarged chamber by means of a pipe. The general dimensions of the compressor plant are: Supply penstock, 60 ins. diam.; supply tank at top, 8 ft. diam. X 10 ft. high; air inlets (feeding numerous small tubes), 34 2-in. pipes; down tube, 44 ins. diam.; down tube, at lower end, 60 ins. diam.; length of taper in down tube, 20 ft.; air chamber in lower end of shaft, 16 ft. diam.; total depth of shaft below normal level of head water, about 150 ft.; normal head and fall, about 22 ft.; air discharge pipe, 7 ins. diam. It is used to supply power to engines for operating: the printing depart- ment of the Dominion Cotton Mills, Magog, P. Q., Canada. There were three series of tests, viz.: (1) Three tests at different rates of flow of water, the compressor being as originally constructed. (2) Four tests at different rates of flow of water, the compressor inlet tubes for air being increased bv 30 3/ 4 -in. pipes. (3) Four tests at different rates of flow of water, the compressor inlet tubes for air being increased by 153/4-in. pipes. HYDRAULIC AIR COMPRESSION. 623 The water used was measured by a weir, and the compressed air by air meters. The table on p. 623 shows the principal results: Test 1, when the flow was about 3800 cu. ft. per min., showed a decided advantage by the use of 30 3/ 4 -in. extra air inlet pipes. Test 5 shows, when the flow of water is about 4200 cu. ft. per mm., that the economy is highest when only 15 extra air tubes are employed. Tests 8 and 9 show, when the flow is about 4600 cu. ft. per min., that there is no advantage in increasing the air-inlet area. Tests 10 and 11 show that a flow of 5000 or more cu. ft. of water is in excess of the capacity of the plant. These four tests may be summarized as follows: The tests show: (1) That the most economic rate of flow of water with this particular installation is about 4300 cu. ft. per min. (2) That this plant has shown an efficiency of 70.7 % under such a flow, winch is ex- cellent for a first installation. (3) That the compressed air contains only from 30 to 20% as much moisture as does the atmosphere. (4) That the air is compressed at the temperature of the water. Using an old Corliss engine without any changes in the valve gear as a motor there was recovered 81 H.P. This would represent a total efficiency of work recovered from the falling water, of 51.2%. When the compressed air was preheated to 267° F. before being used in the engine, 111 H.P. was recovered, using 115 lbs. coke per hour, which would equal about 23 H.P. The efficiency of work recovered from the falling water and the fuel burned would be, therefore, about 61 1/2%. On the basis of Prof. Riedler's experiments, which require only about 425 cu. ft. of air per B.H.P. per hour, when preheated to 300° F. and used in a hot-air jacketed cylinder, the total efficiency secured would have been about 871/2%. Test No Flow of water, cu. ft. per min.. . Available head in ft Gross water, H.P Cu. ft. air, at atmos. press., per minute Pressure of air at comp., lbs Effective work in compressing, H.P Efficiency of compressor, % Temp, of external air, deg. F — Temp, of water and comp. air, deg. F t Ratio of water to air, volumes... Moisture in external air, p. c. of saturation Moisture in comp. air, p. c. of saturation 1 3 4 5 7 8 3772 20.54 146.3 3628 20.00 136.9 4066 20.35 156.2 4.292 19.51 158.1 4408 19.93 165.8 4700 19.31 171.4 864 51.: 901 53.7 967 53.2 1148 53.3 1091 53.7 1103 52.9 83.3 56.8 68.3 88.2 64.4 57.7 94.3 60.3 66.4 111.74 70.7 65.2 107 64.5 59.7 106.8 62.2 65 66 4.37 65.5 4.03 66.4 4.20 66.5 3.74 67 4.04 66.5 4.26 61 77.5 71 68 90 60.5 51.5 44 38.5 35 29 31.2 10 5058 18.75 179.1 1165 53.3 113.4 63.3 64.2 66 4.34 30 Tests 1, 4, and 7 were made with the original air inlets; 2, 5, 8 and 10 with the inlets increased by 153/ 4 -in. pipes, and 3, 6, 9 and 11 with the inlets increased by 30 3/4-in. pipes. Tests 2, 6, 9 and 11 are omitted here. They gave, respectively, 55.5, 61.3, 62, and 55.4% efficiency. Three other hydraulic air-compressor plants are mentioned in Mr. Webber's paper, some of the principal data of which are given below: Peterboro, Norwich, Cascade Ont. Conn. Range, Wash. Head of water 14 ft. 18* ft. 45 ft. Gauge pressure 25 lbs. 85 lbs. 85 lbs. Diam. of shaft 42 in. 24 ft. Diam. of compressor pipe 18 ft. 13 ft. 3 ft. Depth below tailrace 64 ft. 215 ft. Horse-power 1365 200 In the Cascade Range plant there is no shaft, as the apparatus is con, structed against the vertical walls of a canyon. The diameter of the up- flow pipe is 4'ft. 9 in. 624 A description of the Norwich plant is given by J. Herbert Shedd in a paper read before the New England Water Works Assn., 1905 {Compressed ' Air, April, 1906). The shaft, 24 ft. diam., is enlarged at the bottom into a chamber 52 ft. diam., from which leads an air reservoir 100 ft. long, 18 ft. wide and 15 to 20 ft. high. Suspended in the shaft is a downfiow pipe 14 ft. diam. connected at the top with a head tank, and at the bottom with the air-chamber, from which a 16-in. main conveys the air four miles to Norwich, where it is used in engines in several establishments. Pneumatic Postal Transmission. — A paper by A. Falkenau (Eng'rs Club of Philadelphia, April, 1894), entitled the " First United States Pneumatic Postal System," gives a description of the system used in London and Paris, and that recently introduced in Philadelphia between the main post-office and a substation. In London the tubes are 2 1/4 and 3-inch lead pipes laid in cast-iron pipes for protection. The carriers used in 21/4-inch tubes are but 11/4 inches diameter, the remaining space being taken up by packing. Carriers are despatched singly. First, vacuum alone was used; later, vacuum and compressed air. The tubes used in the Continental cities in Europe are wrought iron, the Paris tubes being 21/2 inches diameter. There the carriers are despatched in trains of six to ten, propelled by a piston. In Philadelphia the size of tube adopted is 6i/s inches, the tubes being of cast iron bored to size. -The lengths of the outgoing and return tubes are 2928 feet each. The pressure at the main station is 7 lb., at the substation 4 lb., and at the end of the return pipe atmospheric pressure. The compressor has two air-cylinders 18 X 24 in. Each carrier holds about 200 letters, but 100 to 150 are taken as an average. Eight carriers may be despatched in a minute, giving a delivery of 48,000 to 72,000 letters per hour. The time required in transmission's about 57 seconds. Pneumatic postal transmission tubes were laid in 1898 by the Batcheller Pneumatic Tube Co. between the general post-offices in New York and Brooklyn, crossing the East River on the Brooklyn bridge. The tubes are cast iron, 12-ft. lengths, bored to 8 1/8 in. diameter. The joints are bells, calked with lead and yarn. There are two tubes, one operating in each direction. Both lines are operated by air-pressure above the atmospheric pressure. One tube is operated by an air-compressor in the New York office and the other by one located in the Brooklyn office. The carriers are 24 in. long, in the form of a cylinder 7 in. diameter, and ar€ made of steel, with fibrous bearing-rings which fit the tube. Each carrier will contain about 600 ordinary letters, and they are despatched at intervals of 10 seconds in each direction, the time of transit between the two offices being 31/2 mi nut es, the carriers travelling at a speed of from 30 to 35 miles per hour. One of the air-compressors is of the duplex type and has two steam- cylinders 10 X 20 in. and two air-cylinders 24 X 20 in., delivering 1570 cu. ft. of free air per minute, at 75 r.p.m. The power is about 50 H.P. Two other duplex air-compressors have steam-cylinders 14 X 18 in. and air-cylinders 261/4 X 18 in. They are designed for 80 to 90 r.p.m. and to compress to 20 lb. per sq. in. Another double line of pneumatic tubes has been laid between the main office and Postal Station H, Lexington Ave. and 44th St., in New York City. This line is about 31/2 miles in length. There are three intermediate stations. The carriers can be so adjusted when they are put into the tube that thev will traverse the line and be discharged auto- matically from the tube at the station for which they are intended. The tubes are of the same size as those of the Brooklyn line and are operated in a similar manner. The initial air-pressure is about 12 to 15 lb. On the Brooklyn line it is about 7 lb. There is also a tube svstem between the New York Post-office and the Produce Exchange. For a very complete description of the system and its machinery see "The Pneumatic Despatch Tube System," by B. C. Batcheller, J. B. Lippincott Co., Philadelphia, 1897. The Mekarski Compressed-air Tramwav at Berne, Switzerland. (Eng'g News, April 20, 1893.) — The Mekarski system has been intro- duced in Berne, Switzerland, on a line about two miles long, with grades of 0.25% to 3.7% and 5.2%. The air is heated by passing it through superheated water at 330° F. It thus becomes saturated with steam, which subsequently partly condenses, its latent heat being absorbed by the expanding air. The pressure in the car reservoirs is 440 lb. per sq. in. OPERATION OF PUMPS BY COMPRESSED AIR. 625 The engine is constructed like an ordinary steam tramway locomotive, and drives two coupled axles, the wheel-base being 5.2 ft. It has a pair of outside horizontal cylinders, 5.1 X 8.6 in.; four coupled wheels, 27.5 in. diameter. The total weight of the car including compressed air is 7.25 tons, and with 30 passengers, including the driver and conductor, about 9.5 tons. The authorized speed is about 7 miles per hour. Taking the resistance due to the grooved rails and to curves under unfavorable conditions at 30 lb. per ton of car weight, the engine has to overcome on the steepest grade, 5%, a total resistance of about 0.63 ton, and has to develop 25 H.P. At the maximum authorized working pressure in cylinders of 176 lb. per sq. in. the motors can develop a tractive force of 0.64 ton. This maximum is, therefore, just sufficient to take the car up the 5.2% grade, while on the flatter sections of the line the working pressure does not exceed 73 to 147 lb. per sq. in. Sand has to be frequently used to increase the adhesion on the 2% to 5% grades. < Between the two car frames are suspended ten horizontal compressed- air storage-cylinders, varying in length according to the available space, but of uniform inside diameter of 17.7 in., composed of riveted 0.27-in. sheet iron, and tested up to 588 lb. per sq. in., and having a collective capacity of 64.25 cu. ft., and two further small storage-cylinders of 5.3 cu. ft. capacity each, a total capacity for the 12 storage-cylinders per car of 75 cu. ft., divided into two groups, the working and the reserve battery, of 49 cu. ft. and 26 cu. ft. capacity respectively. From the results of six official trips, the pressure and the mean con- sumption of air during a double trip per motor car are as follows: Pressure of air in storage-cylinders at starting, 440 lb. per sq. in. ; at end of up-trip, 176 lb., reserve, 260 lb.; at end of down-trip, 103 lb., reserve, 176 lb. Consumption of air during up-trip, 92 lb., during down-trip, 31 lb. The working experience of 1891 showed that the air consumption per motor car for a double trip was from 103 to 154 lb., mean 123 lb., and. per car mile from 28 to 42 lb., mean 35 lb. The disadvantages of this system consist in the extremely delicate adjust- ment of the different parts of the system, in the comparatively small supply of air carried by one motor car, which necessitates the car return- ing to the depot for refilling after a run of only four miles or 40 minutes, although on the Nogent and Paris lines the cars, which are, moreover, larger, and carry outside passengers on the top, run seven miles, and the loading pressure is 547 lb. per sq. in. as against only 440 lb. at Berne. For description of the Mekarski system as used at Nantes, France, see paper by Prof. D. S. Jacobus, Trans. A. S. M. E., xix. 553. American Experiments on Compressed Air for Street Railways. — Experiments have been made in Washington, D. C, and in New York City on the use of compressed air for street-railway traction. The air was compressed to 2000 lb. per sq. in. and passed through a reducing- valve and a heater before being admitted to the engine. The system has since been abandoned. For an extended discussion of the relative merits of compressed air and electric traction, with an account of a test of a four-stage compressor giving a pressure of 2500 lb. per sq. in., see Eng'g News, Oct. 7 and Nov. 4, 1897. A summarized statement of the probable efficiency of compressed-air traction is given as follows: Efficiency of com- pression to 2000 lb. per sq. in. 65%. By wire-drawing to 100 lbs. 57.5% of theavailable energy of the air will be lost, leaving 65 X 0.425 = 27.625% as the net efficiency of the air. This may be doubled by heating, making 55.25%, and if the motor has an efficiency of 80% the net efficiency of traction by compressed air will be 55.25 X 0.80 = 44.2%. For a descrip- tion of the Hardie compressed-air locomotive, designed for street-railway work, see Eng'g News, June 24, 1897. For use of compressed air in mine haulage, see Eng'g News, Feb. 10, 1898. Operation of 31ine Pumps by Compressed Air. — The advantages of compressed air over steam for the operation of mine pumps are: Absence of condensation and radiation losses in pipe lines ; high efficiency of com- pressed-air transmission; ease of disposal of exhaust; absence of danger from broken pipes. The disadvantage is that, at a given initial pressure without reheating, a cylinder full of air develops less power than steam. The power end of the pump should be designed for the use of air, with low clearances and with proper proportions of air and water ends, with regard to the head under which the pump is to operate. Wm. Cox (Comp. 626 Air Mag., Feb., 1899) states the relations of simple or single-cylinder pumps to be A/W = l hh/p, where A = area of air cylinder, sq. in., W = area of water cylinder, sq. in., h = head, ft., and p = air pressure, lb. per sq. in. Mr. Cox gives the volume V of free air in cu. ft. per minute to operate a direct-acting, single-cylinder pump, working without cut off, to be V = 0.093 W 2 hG/P. Where W 2 = volume of 1 cu. ft. of free air corresponding to 1 cu. ft. of free air at pressure P, G = gallons of water to be raised per minute, P = receiver-gauge pressure of air to be used, and h = head in feet under which pump works. This formula is based on a piston speed of 100 ft. per minute and 15% has been added to the volume ot air to cover losses. The useful work done in a pump using air at full pressure is greater at low pressures than at high, and the efficiency is increased. High pressures are not so economical for simple pumps as low pressures. As high-pressure air is required for drills, etc., and as the air for pumps is drawn from the same main, the air must either be wire-drawn into the pumps, or a reducing valve be inserted between the pump and main. Wire-drawing causes a low efficiency in the pump. If a reducing valve is used, the increase of volume will be accompanied with a drop in temperature, so that the full value of the increase is not realized. Part of the lost heat may be regained by friction, and from external sources. The efficiency of the system may be increased by the use of underground receivers for the expanded air before it passes to the pump. If the receiver be of ample size, the air will regain nearly its normal temperature, the entrained moisture will be deposited and freezing troubles avoided. By compounding the pumps, the efficiency may be increased to about 25 per cent. In simple pumps it ranges from 7 to 16 per cent. For much further information on this sub- ject, see Peele's " Compressed- Air Plant for Mines," 1908. FANS AND BLOWERS. Centrifugal Fans. — The ordinary centrifugal fan consists of a number of blades fixed to arms revolving at high speed. The width of the blade is parallel to the shaft. The experiments of W. Buckle (Proc. Inst. M. E., 1847) are often quoted as still standard. Mr. Buckle's conclusions, how- ever, do not agree with those of modern experimenters, nor do the propor- tions of fans as determined by him have any similarity to those of modern fans. His results are presented here merely for purposes of reference and comparison. The experiments were made on fans of the " paddle-wheel" type, and have no bearing on the more modern multivane fans of the "Sirocco" type. From his experiments Mr. Buckle deduced the following proportions for a fan: 1. The width of the vanes should be one-fourth the diameter; 2. The diameter of the inlet opening in the sides of the fan chest should be one-half the diameter of the. fan; 3. The length of the vanes should be one-fourth the diameter of the fan. These rules do not agree with those adopted by modern manufacturers, nor do the rules adopted by different manufacturers agree among themselves. An examination of 18 commer- cial sizes of fans, of the ordinary steel-plate type, built by two prominent manufacturers, A and B, shows the following proportions based on the diameter of the fan wheel, D, in inches: Proportions of Fans, Rectangular Blades. A Max. A Min. A Av. B Max. B Min. B Av. Buckle. Diam. inlet Width of blade . 0.666D 0.435D 0.618D 0.380D 0.636D 0.398D 0.495D 0.366D 0.430D 0.333D 0.476D 0.356D 0.5D 0.25D The rules laid down by Buckle do not give a fan the highest commer- cial efficiency without loss of mechanical efficiency. By commercial effi- ciency is meant the ratio of the volume of air delivered per revolution to the cubical contents of the wheel, if the wheel be considered a solid whose dimensions are those of the wheel. This ratio is also known as the volu- metric efficiency. Inasmuch as the loss due to friction of the air entering the fan will be less with a large inlet than with a small one, in a wheel of FANS AND BLOWERS. 627 given diameter, more power will be consumed in delivering a given volume of air with a small inlet than with a larger one. In the ordinary fan the number of vanes varies from 4 to 8, while with multivane fans it is 60 or more. The number of vanes has a direct relation to the size of the inlet. This is made as large as possible for the reason given above. Any increase in the diameter of the inlet necessarily de- creases the depth of the blade, thus diminishing the capacity and pressure. To overcome this decrease, the number of blades is increased to the limit placed by constructional considerations. A properly proportioned fan is one in which a balance is obtained between these two features of maxi- mum inlet and maximum number of blades. Generally speaking, in a purely centrifugal fan, increased pressure is obtained with the increase in depth of the blade. This appears to be due to the greater area of blade working on the air. A smaller wheel, with a greater number of blades, aggregating a larger blade area, gives a higher pressure than a larger wheel with less total blade area. In some cases two fans mounted on one shaft may be more useful than a single wide one, as in such an arrangement twice the area of inlet opening is obtained, as compared with a single wide fan. Such an arrangement may be adopted where occasionally half the full quantity of air is required, as one of the fans may be put out of gear and thus save power. Rules for Fan Design. — It is impossible to give any general rules or formulae covering the proportions of parts of fans and blowers. There are no less than 14 variables involved in the construction and operation of fans, a slight change in any one producing wide variations in the perform- ance. The design of a new fan by manufacturers is largely a matter of trial and error, based on experiments, until a compromise with all the variables is obtained which most nearly conforms to the given conditions. Pressure Due to Velocity of the Fan Blades. — The pressure of the air due to the velocity of the fan blades may be determined by the formula H = -^— , deduced from the law of falling bodies, in which H is the " head " or height of a homogeneous column of air one-inch square whose weight is equal to the pressure per square inch of the air leaving the fan, v is the velocity of the air leaving the fan in feet per second, and q the acceleration due to gravity. The pressure of the air is increased by increasing the number of revolutions per minute of the fan. Wolff, in his "The Wind- mill as a Prime Mover," p. 17, argues that it is an error to take // = v 2 ■*■ 2 g, the formula according to him being H = v 2 -s- g. See also Trow- bridge (Trans. A. S. M. E., vii., 536). This law is analogous to that of the pressure of a fluid jet striking a plane surface perpendicularly and escaping at right angles to its original path, this pressure being twice that due the height calculated from the formula h = v 2 -*- 2 g. (See Hawksley, Proc. Inst. M. E., 1882.) Later authorities and manufacturers, however, base all their calculations on the former formula. Buckle says: " From the experiments it appears that the velocity of the tips of the fan is equal to nine-tenths of the velocity a body would acquire in falling the height of a homogeneous column of air equivalent to the density." D. K. Clark (R. T. & D., p. 924), paraphrasing Buckle, appar- ently, says: " It further appears that the pressure generated at the circum- ference is one-ninth greater than that which is due to the actual circumfer- ential velocity of the fan." The two statements, however, are not in harmony, for if „ = oWi^?, H = Q -^^= 1.234^and not ff g - If we take the pressure as that equal to a head or column of air of twice the height due the velocity, as stated by Trowbridge, the paradoxical statements of Buckle and Clark — which would indicate that the actual pressure is greater than the theoretical — are explained, and the formula becomes H = 0.617 — and v = 1.273 ^gH = 0.9 ^2gH, in which H is the head of a column producing the pressure, which is equal to twice the theoretical head due the velocity of a falling body (k = v 2 /2 g), multiplied by the coefficient 0.617. The difference between 1 and this coefficient ex- presses the loss of pressure due to friction, to the fact that the inner por- tions of the blade have a smaller velocity than the outer edge, and probably to other causes. The coefficient 1 .273 means that the tip of the blade must be given a velocity 1.273 times that theoretically required to produce the head H. 628 air. Commenting on the above paragraphs and the formulae below, the B. F. Sturtevant Co., in a letter to the author, says: "Let us assume that the fan considered is of the centrifugal type, which is a wheel in a spiral casing. In any case of centrifugal fan the pressure at the fan outlet is wholly dependent upon the load on the fan, and, therefore, the pressure cannot well be expressed by a formula, unless it includes some term which is an expression in some way of the load upon the fan. The actual pressure depends upon the design of both wheel and housing, upon the blade area and also upon the form of the blades. With a curved blade running with the concave side forwara it is possible to obtain a much higher pressure than if the blade is running with the convex side forward. This can only be shown by tests, and can be figured out by blade-velocity diagrams." It should be noted, however, that while the fan with a blade concaved in the direction of rotation has the highest efficiency, all other things being equal, the noise of operation is increased. A blade convex in the direction of rotation runs more quietly, and in most situations it is necessary to sacrifice efficiency in order to obtain quiet operation. To convert the head H expressed in feet to pressure in lb. per sq. in. multiply it by the weight of a cubic foot of air at the pressure and tempera- ture of the air expelled from the fan (about 0.08 lb. usually) and divide by 144. Multiply this by 16 to obtain pressure in ounces per sq. in. or by 2.035 to obtain inches of mercury, or by 27.71 to obtain pressure in inches of water c olum n. Taking 0.08 as the weight of 1 cu. ft. of air, and v - 0.9 ^2 gH, p lb. per sq. in. = 0.00001066 v 2 ; v = 310 VP_nearly; pi ounces per sq. in. = 0.0001706 v 2 ; v= 80 \/Pi " p 2 inches of mercury = 0.00002169 v 2 \ v = 220 VP2 " ps inches of water = 0.0002954 v 2 ; v= 60 VP3 " in which v = velocity of tips of blades in feet per second. Testing the above formula by one of Buckle's expeiiments with a vane 14 inches long, we have p = 0.00001066 v 2 = 9.56 oz. The experiment gave 9.4 oz. Testing it by the experiment of H. I. Snell, given below, in which the circumferential speed was about 150 ft. per second, we obtain 3.85 ounces, while the experiment gave from 2.38 to 3.50 ounces, according to the amount of opening for discharge. _ Taking the formula v = 80 Vp x> we have for different pressures in ounces per square inch the following velocities of the tips of the blades in feet per second: pi = ounces per square inch. 2 3 4 5 6 7 8 10 12 14 v = feet per second 113 139 160 179 196 212 226 253 277 299 A rule in App. Cyc. Mech., article " Blowers," gives the following veloci- ties of circumference for different densities of blast in ounces: 3,170 ; 4, 180; 5, 195; 6, 205; 7, 215. The same article gives the following tables, the first of which shows that the density of blast is not constant for a given velocity, but depends on the ratio of area of nozzle to area of blades: Velocity of circumference, feet per second.. . 150 150 150 170 200 200 220 Area of nozzle -5- area of blades 2 1 1/2 1/4 1/2 Ve Vs Density of blast, oz. per square inch 12 3 4 4 6 6 Quantity of Air op a Given Density Delivered by a Fan. Total area of nozzles in square feet X velocity in feet per minute corre- sponding to density (see table) = air delivered in cubic feet per minute, discharging freely into the atmosphere (approximate). See p. 642. Density, Velocity, ounces feet per per sq. in. minute. 1 5,000 2 7,000 3 8,600 4 10,000 Density, Velocity, ounces feet per per sq. in. minute. 5 11,000 6 12,250 7 13,200 8 14,150 Density, Velocity, ounces feet per per sq. in. minute. 9 15,000 10 15,800 11 16,500 12 17,300 FANS AND BLOWERS. 629 " Blast Area," or " Capacity Area." When the fan outlet is small the velocity of the outflow is equal to the peripheral velocity of the fan. Start with the outlet closed; then if the opening be slowly increased while the speed of the fan remains constant the air will continue to flow with the same velocity as the fan tips until a certain size of outlet is reached. If the outlet is still further increased the pressure within the casing will drop, and the velocity of outflow will become less than the tip velocity. The size of the outlet at which this change takes place is called the blast area, or capacity area, of the fan. This varies somewhat with different types and makes of fans, but for the common form of blower it is approximately, DW -4- 3, in winch D is the diameter of the fan wheel and W its width at the circumference. — (C. L. Hubbard.) This established capacity area has no relation to the area of the outlet in the casing, which may be of any size, but is usually about twice the capacity area. The velocity of the air discharged through this latter area is practically that of the circumference of the wheel, and the pressure created is that corresponding thereto. — W. B. Snow. Experiments with Blowers. (Henry I. Snell, Trans. A. S. M. E., ix. 51.) — The following tables give velocities of air discharging through an aperture of any size under the given pressures into the atmosphere. The volume discharged can be obtained by multiplying the area of discharge opening by the velocity, and this product by the coefficient of contraction: 0.65 for a thin plate and 0.93 when the orifice is a conical tube with a con- vergence of about 3.5 degrees, as determined by the experiments of Weis- bach. The tables are calculated for a barometric pressure of 14.69 lb . ( = 235 oz.), and for a temperature of 50° Fahr., from the formula V = "^2 gh. Allowances have been made for the effect of the compression of the air, but none for the heating effect due to the compression. At a temperature of 50 degrees, a cubic foot of air weighs 0.078 lb., and calling g = 32.1602, the above formula may be reduced to V x = 60 \ / 31.5812 X (235 + P)X P, where V t = velocity in feet per minute, P = pressure above atmosphere, or the pressure shown by gauge, in oz. per square inch. Corre- Corre- Pressure sponding Velocity due Pressure sponding Velocity due per sq. in., Pressure, to Pressure, per sq. in., Pressure, to Pressure, in. of water. oz. per sq. in. ft. per min. in. of water. oz. per sq. in. ft. per min. V32 0.01817 696.78 5/8 0.36340 3118.38 Vl6 0.03634 987.66 3/ 4 0.43608 3416.64 1/8 0.07268 1393.75 7/8 0.50870 3690.62 3/16 0.10902 1707.00 1 0.58140 3946.17 1/4 0.14536 1971.30 11/4 0.7267 4362.62 5/16 0.18170 2204.16 11/2 0.8721 4836.06 3/8 0.21804 2414.70 13/4 1.0174 5224.98 1/2 0.29072 2788.74 2 1.1628 5587.58 Pres- sure, oz.per sq. in. 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 Velocity due to Pressure ; ft. per. min. 2,582 3,658 4,482 5,178 5,792 6,349 6,861 7,338 Pres- sure, oz.per sq. in. 2.25 2.50 2.75 3.00 3.50 4.00 4.50 5.00 Velocity due to Pressure ft. per min. 7,787 8,213 8,618 9,006 9,739 10,421 11,065 11,676 Pres- sure, oz.per sq. in. 5.50 6.00 6.50 7.00 7.50 8.00 9.00 10.00 Velocity due to Pressure, ft. per 12,259 12,817 13,354 13,873 14,374 14,861 15,795 16,684 Pres- sure, oz. per 11.00 12.00 13.00 14.00 15.00 16.00 Velocity due to Pressure, ft. per min. 17,534 18,350 19,138 19,901 20,641 21,360 630 Pressure in ounces per square inch. Velocity in feet per minute. Pressure in ounces per square inch. Velocity in feet per minute. 0.01 0.02 0.03 0.04 0.05 516.90 722.64 895.26 1033.86 1155.90 0.06 0.07 0.08 0.09 0.10 1266.24 1367.76 1462.20 1550.70 1635.00 Experiments on a Fan with Varying Discharge-opening. Revolutions nearly constant. © ft w 3 .2© © • || 3 © I 3 n © bfl « 3^ 3 ■£ © e ft 1 o • ft 3g| .£ * 3 J ©S K < o > W < H H 1519 6 3.50 3.50 406 0.80 1.15 1048 1048 1479 353 0.337 1480 10 3.50 676 1.30 520 1048 0.496 1471 20 3.50 1353 1.95 694 1048 0.66 1485 28 3.50 1894 2.55 742 1048 0.709 1485 36 3.40 2400 3.10 774 1078 0.718 1465 40 3.25 2605 3.30 790 1126 0.70 1468 44 3.00 2752 3.55 115 1222 0.635 1500 48 3.00 3002 3.80 790 1222 . 0.646 1426 89.5 2.38 3972 4.80 827 1544 0.536 The fan wheel was 23 in. diam., 65/s in. wide at its periphery, and had an inlet 12 1/2 in. diam. on either side, which was partially obstructed by the pulleys, which were 59/i6 in. diam. It had eight blades, each of an area of 45.49 sq. in. The discharge of air was through a conical tin tube with sides tapered at an angle of 31/2 degrees. The actual area of opening was 7% greater than given in the tables, to compensate for the vena con- tracta. In the last experiment, 89.5 sq. in. represents the actual area of the mouth of the blower less a deduction for a narrow strip of wood placed across it for the purpose of holding the pressure-gauge. In calculating the volume of air discharged in the last experiment the value of vena contracta is taken at 0.80. Experiments were undertaken for the purpose of showing the results obtained by running the same fan at different speeds with the discharge- opening the same throughout the series. The discharge-pipe was a conical tube 8 1/2 in. inside diam. at the end, having an area of 56.74 sq. in., which is 7% larger than 53 sq. in.; therefore 53 sq. in., equal to 0.368 square feet, is called the area of discharge, as that is the practical area by which the volume of air is computed. FANS AND BLOWERS. 631 Experiments on a Fan with Constant Discharge-opening and Varying Speed. — The first four columns are given by Mr. Snell, the others are calculated by the author. m c °S k^\ * °'\1 8 b ft3 . i | d pi 3 3^ ® H ft H « o w i 1* -5 Pi 1 o ft 1 o •'o t *l s 2 „ +> ft «-. PI .1. la ft >> > 0> | 21 O h • --0 ■in ■s»-5 in 2 W 'o Sri ■-2 » g.S ft II o '3 Ph £ > w ^> > o > H H 600 0.50 1336 0.25 60.2 56.6 85.1 3,630 0.182 73 800 0.88 1787 0.70 80.3 75.0 85.6 4,856 0.429 61 1000 1.38 2245 1.35 100.4 94 85.4 6,100 0.845 63 1200 2.00 2712 2.20 120.4 113 85.1 7,370 1.479 67 1400 2.75 3177 3.45 140.5 133 84.8 8,633 2.283 66 1600 3.80 3670 5.10 160.6 156 82.4 9,973 3.803 74 1800 4.80 4172 8.00 180.6 175 82.4 11,337 5.462 68 2000 5.95 4674 11.40 20Q.7 195 85.6 12,701 7.586 67 Mr. Snell has not found any practical difference between the mechanical efficiencies of blowers with curved blades and those with straight radial ones. From these experiments, says Mr. Snell, it appears that we may expect to receive back 65% to 75% of the power expended, and no more. The great amount of power often used to run a fan is not due to the fan itself, but to the method of selecting, erecting, and piping it. (For opin- ions on the relative merits of fans and positive rotary blowers, see discus- sion of Mr. Snell's paper, Trans. A. S. M. E., ix. 66, etc.) Comparative Efficiency of Fans and Positive Blowers. (H. M. Howe, Trans. A. I. M. E., x. 482.) — Experiments with fans and positive (Baker) blowers working at moderately low pressures, under 20 ounces, show that they work more efficiently at a given pressure when delivering large volumes (i.e., when working nearly up to their maximum capacity) than when delivering comparatively small volumes. Therefore, when great variations in the quantity and pressure of blast required are liable to arise, the highest efficiency would be obtained by having a number of blowers, always driving them up to their full capacity, and regulating the amount of blast by altering the number of blowers at work, instead of having one or two very large blowers and regulating the amount of blast by the speed of the blowers. There appears to be little difference between the efficiency of fans and of Baker blowers when each works under favorable conditions as regards quantity of work, and wnen each is in good order. For a given speed of fan \y diminution in the size of the blast-orifice decreases the consumption ?t power and at the -same time raises the pres- sure of the blast; but r; increases the consumption of power per unit of orifice for a given pressure of blast. When the orifice has been reduced to the normal si^e for any given fan, further diminishing it causes but slight elevation of the blast pressure; and, when the orifice becomes compara- tively small, further diminishing it causes no sensible elevation of the blast pressure, which remains practically constant, even when the orifice is entirely closed. Many of the failures of fans have been due to too low speed, to too small pulleys, to improper fastening of belts, or to the belts being too nearly ver- tical: in brief, to bad mechanical arrangement, rather than to inherent defects in the principles of the machine. If several fans are used, it is probably essential to high efficiency to pro- vide a separate blast pipe for each (at least if the fans are of different size or speed), while any number of positive blowers may deliver into the same pipe without lowering their efficiency. 632 AIR. Capacity of Fans and Blowers. — The following tables supplied (1909) by the American Blower Co., Detroit, show the capacities of exhaust fans and volume and pressure blowers. The tables are all based on curves established by experiment. The pressures, volumes and horse-powers were all actually measured with the apparatus working against maintained resistances formed by restrictions equivalent to those found in actual prac- tice, and which experience shows will produce the best results. Speed, Capacity and Horse-power of Steel Plate Exhaust Fans. (American Blower Co., Type E, 1908.) 1/2 oz. pres- 3/4 oz. pres- I oz. pres- 2 oz. pres- sure. sure. sure. sure. *° J a !s.s & h & h 3 i a> £ 6 ■ 0> a . a . A . ft . f! Ba a) a- as - 1 id Pm £3 11 £3 31 tl Jl 2 a P4 £"3 2 c ^ (B 2 S a 3 p4 . a> 2 a ■S'i J Si fc Q 16 Q 10 985 O pq 0.30 1200 0.56 PI 1390 O pq 0.85 PI 1966 n 25 61/8 1,09 1,345 1,555 2,200 2.40 30 19 vy* 12 830 1,580 43 1012 1,940 0.80 1170 2,240 1.22 1655 3,175 3.46 35 22 81/8 14 715 2,155 59 876 2,635 1 08 1010 3,040 1.66 1430 4,310 4.70 40 25 93/8 16 630 2,820 77 772 3,450 1 41 1890 3.980 2 17 1260 5,640 6.15 43 28 107/s 18 563 3,560 97 689 4,360 1 78 1795 5,030 2 74 1125 7,140 7.79 50 31 123/ 8 20 508 4,400 1.20 622 5,390 2 20 1719 6,220 3 39 1015 8,820 9 63 55 34 131/m 22 464 5,330 1.45 567 6,525 2.66 1655 7,530 4.10 927 10,650 11.60 60 38 141/9 24 413 6,350 1.73 309 7,775 3 18 1587 8,960 4 89 830 12,700 13 85 70 44 131/8 27 373 7,440 2.02 459 9,120 3.72 1530 10,500 5.72 750 14,875 16,20 80 30 l61/ 2 29 328 10,050 2.75 402 12,100 4.94 1464 13,980 7.62 656 19,800 21.60 Speed, Capacity and Horse-power of Volume Blowers. (American Blower Co., Type V, 1909.) 1/2 oz. pres- 3/4 oz. pres- 1 oz. pres- 1 1/2 oz. pres- -i sure. sure. sure. sure. "S.9 _ft 0) l-~ ft . i a . £ 0) ft . i ft . k u s fc'u -2"a5 ^T3 J Si tin 3 A |R «£"§ -^ m *% "S 2 » S3 £ £* ."2S S.I 3 3*1 2 a Pm fl 3l 2 a 9 Pm 3l ■36 S a Pm 2 c ■Si la fc Q £ Q K O « rt ffl pej pq « P3 1 8I/9 7. 41/9 1850 223 0.06 2270 273 0.11 2620 315 0.17 3210 386 0.32 ? 101/1 23/r 51/9 1535 332 0.09 1880 407 0.17 2170 469 0.26 2660 576 0.48 3 12 31/4 6 1/9 1310 464 13 1600 569 0.23 1830 656 0.36 2273 805 0.66 4 151/9 43/9 8 1/9 1015 705 22 1240 975 0.40 1433 1122 0.61 1760 1377 1.13 5 19 51/8 103/ 8 830 1185 32 1013 1450 0.59 1170 1675 0.92 1435 2055 1.68 6 221/9 61/. 17.3/8 700 1686 46 858 2065 0.84 990 2385 1.30 1213 2930 2.40 7 7.6 71/9 HI/4 606 7735 61 742 2740 1.12 838 3160 1.72 1030 3880 3.18 8 291/9 8I/0 161/1 534 7.910 79 654 3560 1 45 753 4110 2.24 928 5040 4.13 9 33 91/2 181/4 477 3660 1.00 585 4490 1.83 673 5175 2.82 823 6350 5.20 Note: This table also applies to Type V, cast-iron exhaust fans. FANS AND BLOWERS. 633 Steel Pressure Blowers for Cupolas (Average Application). (American Blower Co., 1909.) ^ .15 "o s 141/2 .ft ft.S -S S II o !l 5 3 O < Oz. 2 3 4 5 6 7 8 9 * In. 3.46 5.19 6.92 8.65 10.38 12.12 13.83 15.56 6 H.P. const, at 1000 cu. ft. 1.242 1.86 2.48 3.10 3.73 4.35 4.95 5.58 1 13/8 3.80 53/4 0.18 R.P.M. C.F. H.P. 1960 361 0.45 2400 434 0.81 2770 500 1.24 3095 560 1.74 3390 610 2.28 3666 665 2.89 3915 708 3.51 4150 752 4.20 2 17 15/8 4.45 63/ 4 0.2485 R.P.M. C.F. H.P. 1675 498 0.62 2050 600 1.12 2362 691 1.72 2645 774 2.40 2895 843 3.15 3130 916 3.99 3340 978 4.84 3540 1038 5.79, 3 191/2 17/8 5.11 73/4 0.327 R.P.M. C.F. H.P. 1460 655 0.82 1785 789 1.47 2060 910 2.26 2300 1018 3.16 2520 1110 4.15 2730 1207 5.25 2910 1286 6.36 3085 1365 7.62 4 22 21/8 5.76 83/4 0.4176 R.P.M. C.F. H.P. 1292 838 1.04 1582 1006 1.87 1825 1162 2.88 2040 1300 4.03 2235 1415 5.28 2420 1540 6.70 2585 1643 8.14 2740 1746 9.74 5 6 7 8 9 241/ 2 23/8 6.41 93/4 0.519 R.P.M. C.F. H.P. 1162 1040 1.30 1422 1250 2.33 1640 1442 3.58 1835 1612 5.00 2010 1760 6.57 2175 1915 8.34 2320 2040 10.10 2460 2166 12.10 27 27/8 33/8 7.06 8.39 103/4 0.63 R.P.M. C.F. H.P. 1055 1262 1.57 1290 1520 2.83 1490 1750 4.34 1665 1960 6.08 1825 2135 7.96 1975 2375 10.10 2105 2475 12.25 2233 2630 14.12 32 121/2 0.852 R.P.M. C.F. H.P. 889 1705 2.12 1087 2055 3.83 1255 2366 5.86 1405 2650 8.23 1535 2890 10.78 1660 3140 13.66 1775 3350 16.60 1880 3555 19.83 37 37/8 9.70 14 1.069 R.P.M. C.F. H.P. 769 2140 2.66 940 2575 4.79 1085 2970 7.36 1212 3325 10.3 1328 3620 13.5 1446 3940 17.15 1533 4200 20. CO 1625 4460 24.90 42 43/8 10.98 16 1.396 R.P.M. C.F. H.P. 679 2800 3.48 830 3370 6.27 958 3880 9.63 1072 4340 13.46 1172 4730 17.65 1270 5150 22.40 1355 5500 27.25 1435 5825 32.50 10 47 47/8 12.30 171/2 1.67 R.P.M. C.F. H.P. 606 3350 4.17 742 4025 7.5 855 4640 11.5 956 5200 16.12 1048 5660 21.12 1133 6160 26.80 1210 6570 32.55 1280 6970 38.90 11 52 53/8 13.6 191/4 2.02 R.P.M. C.F. H.P. 548 4050 5.03 670 4870 9.06 774 5610 13.9 865 6290 19.5 947 6850 25.55 1025 7450 32.40 1093 7950 39.33 1160 8440 47.10 12 57 57/8 14.92 21 2.405 R.P.M. C.F. H.P. 500 4820 6.00 611 5800 10.78 705 6700 16.62 789 7490 23.25 863 8160 30.45 934 8870 38.60 996 9460 46.85 1056 10040 56.10 634 Steel Pressure Blowers for Cupolas (Average Application).— Continued. "a3 CD J3 S.S 3 Oz. 10 11 12 13 14 15 16 In. 17 28 19,02 20.75 22.5 24.22 25.95 27.66 P-fl d"cu 5 ® o g_ *o£ H.P. 6 <3 5 T3 5 .g'S Q const, at 1000 cu. ft. 6.20 6.82 7.44 8.07 8.69 9.30 9.92 17 15/8 4.45 63/ 4 0.2485 R.P.M. C.F. H.P. 3740 1093 6.78 3920 1148 7.83 4090 1196 8.9 ?. R.P.M. 3255 3415 3570 3710 3955 3985 4120 3 191/-, 17/8 5.11 73/4 0.327 C.F. 1440 1510 1575 1642 1700 1762 1820 H.P. 8.93 10.3 11.72 13.26 14.75 16.4 18.05 R.P.M. 2890 3030 3163 3290 3420 3535 3650 4 22 21/8 5.76 83/4 0.4176 C.F. 1840 1930 2012 2095 2175 2250 2325 H.P. 11.40 13.16 14.96 16.9 18.9 20.9 23.1 R.P.M. 2595 2720 2845 2960 3075 3180 3280 5 24 V, 23/ 8 6.41 93/ 4 0.519 C.F. 2280 2395 2500 2605 2700 2800 2885 H.P. 14.13 16.33 18.6 21.05 23.45 26.05 23.66 R.P.M. 2355 2470 2580 2685 2790 2885 2980 6 27 27/8 7.06 103/4 0.63 C.F. 2770 2910 3033 3165 3280 3395 3500 H.P. 17.18 19.85 22.6 25.55 28.50 31.55 34.7 R.P.M. 1983 2080 2170 2260 2345 2430 2510 7 32 33/s 8.39 121/^ 0.852 C.F. 3750 3930 4110 4276 4430 4590 4730 H.P. 23.25 26.80 30.6 34.5 38.5 42.7 47. R.P.M. 1715 1800 1880 1955 2030 2100 2170 8 37 37/8 9.70 14 1.069 C.F. 4700 4930 5150 5360 5560 5760 5940 H.P. 29.15 33.66 38.33 43.25 48.30 53.55 59. R.P.M. 1515 1590 1660 1728 1792 1855 1916 9 42 43/ 8 10.98 16 1.396 C.F. 6150 6450 6730 7010 7270 7525 7760 H.P. 38.15 44.00 50.15 56.60 63.2 70. 77. R.P.M. 1352 1418 1480 1540 1600 1655 1710 10 47 47/ 8 12.30 171/9 1.67 C.F. 7350 7715 8055 8390 8700 9010 9300 H.P. 45.60 52.66 60. 67.66 75.6 83.9 92.25 R.P.M. 1222 1282 1340 1393 1447 1498 1546 11 52 53/8 13.6 191/-) 2.02 C.F. 8900 9330 9750 10140 10520 10890 11220 H.P. 55.20 63.6 72.5 82. 91.5 101.2 1363 111.33 R.P.M. 1113 1168 1220 1270 1318 1410 12 57 57/ 8 14 92 21 2.405 C.F. 10580 11100 11600 12080 12520 12960 13380 H.P. 65.5 75.70 86.33 97.5 109 120.5 132.75 Cai ition in Regard to Use of Fan and Blower Tables. — Many en- gineei their s report that some fans and underestima manufacturers' tables overrate the capacity of te the horse-power required to drive them. In some cases the complaints may be due to restricted air outlets, long and crook gd pipes, slipping of belts, too small engines, etc. It may also be due t d the fact that the \ olumes are stated without being accompanied 1 sy in form ation as t o the maintai tied r esista nee, a nd th 3 volu mes gi ven FANS AND BLOWEKS. 635 may be those delivered with an unrestricted inlet and outlet. As this condition is not a practical one, the volume delivered in an installation is much smaller than that given in the tables. The underestimating of horse-power required may be due to the fact that the volumes given in tables are for operation against a practical resistance, and in an installa- tion it might be that the resistance was low, consequently the volume and also the horse-power required would be greater. Capacity of Sturtevant High-Pressure Blowers (1908). Number of blower. Capacity in cubic feet per minute, 1/2 lb. pres- sure. Revolutions per minute. Inside dia. of inlet and outlet, inches. Approx. weight, pounds.* 000 1 to 5 200 to 1000 13/s 40 00 5 to 25 375 to 800 11/2 80 25 to 45 370 to 800 21/2 140 1 45 to 130 240 to 600 3 330 2 130 to 225 300 to 500 4 550 3 225 to 325 380 to 525 4 760 4 325 to 560 350 to 565 6 1,080 5 560 to 1,030 300 to 475 8 1,670 6 1,030 to 1,540 290 to 415 10 2,500 7 1,540 to 2,300 280 to 410 10 3,200 8 2,300 to 3,300 265 to 375 12 4,700 9 3,300 to 4,700 250 to 350 16 6,100 10 4,700 to 6,000 260 to 330 16 8,000 11 6,000 to 8,500 220 to 310 20 12,100 12 8,500 to 11,300 190 to 250 24 18,700 13 11,300 to 15,500 190 to 260 30 22,700 * Of blower for 1/2 lb. pressure. Performance of a No. 7 Steel Pressure Blower under Varying Conditions of Outlet. Per cent of Rated Ca- pacity 20 40 60 80 100 120 140 160 180 200 220 240 Rated H.P. 28 42 57 72 86 100 116 130 144 159 173 187 202 Total pres- sure, oz 10.2 11.4 11.912.0 11.9 11.410.910.3 9.7 9.1 8.5 7.9 7.2 Static pres- sure, oz ..10.211.2 11.611.411.0 10.2 9.2 8.0 6.6 5.0 3.5 1.9 0.3 Efficiency, per cent 26 40 50 56 60 62 61 59 56 52 48 45 The above figures are taken from a plotted curve of the results of a test by the Buffalo Forge Co. in 1905. A letter describing the test says : The object was to determine the variation of pressure, power and efficiency obtained at a constant speed with capacities varying from zero discharge to free delivery. A series of capacity conditions were secured by restricting the outlet of the blower by a series of converging cones, so arranged as to make the convergence in each case very slight, and of sufficient length to avoid any noticeable inequality in velocities at the discharge orifice. The fan was operated as nearly at constant speed as possible. The velocity of the air at the point of discharge was measured by a Pitot tube and draft gauge of usual construction. Readings were taken over several points of the outlet and the average taken, although 636 AIR. the variation under nearly all conditions was scarcely perceptible. A coefficient of 93% was assumed for the discharge orifice. The pressure was taken as the reading given by the Pitottube and draft gauge at outlet. The agreement of this reading with the static pressure in a chamber from which a nozzle was conducted had been checked by a previous test in which the two readings, i.e., velocity and static pressure, were found to agree exactly within the limit of accuracy of the draft gauge, which was about 0.01 in., or, in this case, within 1% The horse- power was determined by means of a motor which had been previously calibrated by a series of brake tests. Variations in speed were assumed to produce variation in capacity in proportion to the speed, variation in pressure to the square of the speed, and variation in H.P. in proportion to the cube of the speed. These relations had been previously shown to hold true for fans in other tests. They were also checked up by oper- ating the fan at various speeds and plotting the capacities directly with the speed as abscissa, the pressure with the square of the speed as abscissa, and the horse power with the cube of the speed as abscissa. These were found, as in previous cases, to have a practically straight-line relation, in which the line passed through the origin. Effect of Resistance upon the Capacity of a Fan. — A study of the figures in the above table shows the importance of having ample capacity in the air mains and delivery pipes, and of the absence of sharp bends or other obstructions to the flow which may increase the resistance or pressure against which the fan operates. The fan delivering its rated capacity against a static pressure of 10.2 ounces delivers only 40 % of that capacity, with the same number of revolutions, if the pressure is increased to 11.6 ounces; the power is reduced only to 57%, instead of 40%, and the efficiency drops from 60% to 40%. Dimensions of Sirocco Fans. (American Blower Co., 1909.) © • P-..S 03 >> -T3 .9 2g" °.S ° "£.9 a t a 1 "S«4-l 03 6* a> 03 "- 1 i i 1 3 a- 3£ £-2 3! a "o 6 i< las-? ;5T2 SUO gffl is «3 gJ« "jscs S £"* 48 H w £ A % i < <~ ^ 6 3 56 11" 4 10" .23 .123 .11 .12 3" 9 41/2 48 127 V 4" 6 v y .49 .349 .25 .35 41/4" 12 6 64 226 V 9" 8 V 7" .85 .616 .44 .60 53/4" 15 71/2 64 353 2' 4" 10 2' 0" 1.46 .957 .69 .92 71/4" 18 9 64 509 2' 10" 12 2' 5" 1.87 1.37 1.00 1.40 8 1/2" 21 101/2 64 693 y a" 14 2' 10" 2.40 1.87 1.34 1.87 10" 24 12 64 904 y 8" 16 y 3" 3.14 2.46 1.78 2.40 1 1 1/2" 27 131/2 64 1144 4' 3" 18 y 7" 4.59 3.11 2.25 3.14 13" 30 15 64 1413 4' 7" 20 if o" 5.58 3.83 2.78 3.83 141/2" 36 18 64 2036 5' 6" 24 4' 10" 7.87 5.50 4.00 5.58 17" 42 21 64 2770 6' 5" 28 5' 7" 10.56 7.47 5.44 7.47 20" 48 24 64 3617 T 3" 32 6' 5" 13.6 9.79 7.11 9.85 23" 54 27 64 4578 8' 2" 36 T 3" 17.0 12.3 9.00 12.3 26" 60 30 64 5652 9' 1" 40 8' 0" 20.9 15.2 11.11 15.3 281/ 2 " 66 33 64 6839 9/ ir 44 8' 10" 25.2 18.4 13.41 18.3 311/2" 72 36 64 8144 1C 10" 43 9' 7" 29.8 22.2 16.00 22.3 341/2" Sirocco or Multivane Fans. — • There has recently (1909) come into use a fan of radically different proportions and characteristics from the ordi- nary centrifugal fan. This fan is composed of a great number of shallow vanes, ranging from 48 to 64, set close together around the periphery of the fan wheel. Over a large range of sizes, 64 vanes appear to give the Speed, Capacities and Horse-power of Sirocco Fans. (American Blower Co., 1909.) The figures given represent dynamic pressures in oz. per sq. in. static pressure, deduct 28.8%; for velocity pressure, deduct 71.2%. For si o o o o o o o o o o 6 Cu.ft. R.P.M. B.H.P. 155 1,145 .0185 220 1,615 .052 270 1,980 .095 310 2,290 .147 350 2,560 .205 380 2,800 .270 410 3,025 .34 440 3,230 .42 490 3,616 .58 540 3,960 .76 9 Cu.ft. R.P.M. B.H.P. 350 762 .042 500 1,076 .118 610 1,320 .216 700 1,524 .333 790 1,700 .463 860 1,866 .610 930 2,020 .77 1,000 2,152 .95 1,110 2,408 1.32 1,220 2,640 1.73 12 Cu.ft. R.P.M. B.H.P. 625 572 .074 880 808 .208 1,080 990 .381 1,250 1,145 .588 1,400 1,280 .82 1,530 1,400 1.08 1,650 1,512 1.36 1,770 1,615 1.66 1,970 1,808 2.32 3,090 1,444 3.65 4,450 1,204 5.25 6,060 1,032 7.15 7.900 904 9.3 2,170 1,980 3.05 15 Cu. ft. R.P.M. B.H.P. 975 456 .115 1,380 645 .326 1,690 790 .600 1,950 912 .923 2,180 1,020 1.29 2,400 1,120 1.69 2,590 1,210 2.14 2,760 1,290 2.61 3,980 1,076 3.75 3,390 1,580 4.8 18 Cu. ft. R.P.M. B.H.P. 1,410 381 .167 1,990 538 .470 2,440 660 .862 2,820 762 1.33 3,160 850 1.85 3,450 933 2.43 3,720 1,010 3.07 4,880 1,320 6.9 21 Cu. ft. R.P.M. B.H.P. 1,925 326 .227 2,710 462 .640 3,310 565 1.17 3,850 652 1.81 4,290 730 2.53 4,700 800 3.33 5,070 864 4.18 5,420 924 5.11 6,620 1,130 9.4 24 Cu. ft. R.P.M. B.H.P. 2,500 286 .296 3,540 404 .832 4,340 495 1.53 5,000 572 2.35 5,600 640 3.28 6,120 700 4.32 6,620 756 5.44 7,080 807 6.64 8,680 990 12.2 27 Cu. ft. R.P.M. B.H.P. 3,175 254 .373 4,490 359 1.05 5,500 440 1.94 6,350 508 2.98 7,100 568 4.16 7,780 622 5.48 8,400 672 6.90 8,980 718 8.44 10,050 804 11.8 11,000 880 15.5 30 Cu. ft. R.P.M. B.H.P. 3,910 228 .460 5,520 322 1.30 6,770 395 2.40 7,820 456 3.68 8,750 510 5.15 9,600 560 6.75 10,350 604 8.53 11,050 645 10.4 12,350 722 14.5 13,550 790 19.1 36 Cu. ft. R.P.M. B.H.P. 5,650 190 .665 7,950 269 1.87 9,750 330 3.44 11,300 381 5.30 12,640 425 7.40 13,800 466 9.72 14,900 504 12.25 15,900 538 15.0 17,800 602 20.9 19,500 660 27.5 42 Cu. ft. R.P.M. B.H.P. 7,700 163 .903 10,850 231 2.55 13,300 283 4.69 15,400 326 7.24 17,170 365 10.1 18,800 400 13.3 20,300 432 16.7 21,700 462 20.4 24,250 516 28.5 26,600 566 37.5 48 Cu. ft. R.P.M. B.H.P. 10,000 143 1.18 14,150 202 3.32 17,350 248 6.10 20,000 286 9.40 22,400 320 13.1 24,500 350 17.2 26,500 378 21.75 28,300 403 26.6 31,600 452 37.1 34,700 495 48.8 54 Cu. ft. R.P.M. B.H.P. 12,700 127 1.49 17,950 179 4.20 22,000 220 7.75 25,400 254 11.9 28,400 284 16.6 31,100 311 21.9 33,600 336 27.6 35,900 359 33.7 40,200 402 47.1 44,000 440 62. 60 Cu. ft. R.P.M. B.H.P. 15,650 114 1.84 22,100 161 5.20 27,100 198 9.58 31,300 228 14.7 35,000 255 20.6 38,400 280 27.0 41,400 302 34.1 44,200 322 41.6 49,400 361 58.2 54,200 396 76.5 66 Cu. ft. R.P.M. B.H.P. 18,950 104 2.23 26,800 147 6.30 32,850 180 11.6 37,900 208 17.8 42,300 232 24.9 46,400 254 32.7 50,100 275 41.2 53,600 294 50.4 60,000 328 70.4 65,700 360 92.6 72 Cu. ft. R.P.M. B.H.P. 22,600 95 2.66 31,800 134 7.48 39,000 165 13.7 45,200 190 21.2 50,600 212 29.6 55,200 233 38.9 59,600 252 49.0 63,600 269 59.8 71,200 301 83.6 78,000 330 110. 78 Cu. ft. R.P.M. B.H.P. 26,400 88 3.10 37,350 124 8.77 45,800 153 16.1 52,800 176 24.8 59,100 197 34.7 64,700 215 45.6 70,000 233 57.5 74,700 248 70.2 83,500 278 98. 91,600 305 129. 84 Cu. ft. R.P.M. B.H.P. 30,800 81 3.61 43,400 115 10.2 53,200 142 18.7 61,600 163 28.9 68,700 182 40.4 75,200 200 53.0 81,200 216 66.8 86,800 231 81.7 97,100 258 114. 106,400 283 150. 90 Cu. ft, R.P.M. B.H.P. 35,250 76 4.14 49,800 107 11.7 61,000 132 21.5 70,500 152 33.1 78,800 170 46.2 86,400 186 60.7 93,300 201 76.7 99,600 214 93.6 111,200 241 131. 122.000 264 172. 638 AIR. best results. The vanes, measured radially, have a depth 1/ie the fart diameter. Axially, they are much longer than those of the ordinary fan, being 3/ 5 the fan diameter. The fan occupies about 1/2 the space, and is about 2/3 the weight of the ordinary fan. The vanes are concaved in the direction of rotation and the outer edge is set forward of the inner edge. The inlet area is of the same diameter as the inner edge of the blades. Usually the inlet is on one side of the fan only, and is unobstructed, the wheel being overhung from a bearing at the opposite end. A peculiarity of this type of fan is that the air leaves it at a velocity about 80 per cent in excess of the peripheral speed of the blades. The velocity of the air through the inlet is practically uniform over the entire inlet area. The power consumption is relatively low. This type of fan was invented by S. C. Davidson of Belfast, Ireland, and is known as the "Sirocco" fan. It is made under that name in this country by the American Blower Co., to which the author in indebted for the preceding tables. A Test of a " Sirocco " Mine Fan at Llwnypia, Wales, is reported in Eng'g., April 16, 1909. The fan is 11 ft. 8 in. diam., double inlet, direct- coupled to a 3-phase motor. Average of three tests: Revs, per min., 184; peripheral speed, 6,705 ft. per min.; water-gauge in fan drift and in main drift, each 6 in.; area of drift, 184.6 sq. ft.; av. velocity of air, 1842 ft. per min; volume of air, 340,033 cu. ft. per min.; H.P. input at motor, 420; Brake H.P. on fan shaft, 390; Indicated H.P. in air, 321.5; efficiency of motor, 93%; mechanical efficiency of fan, 82.43%; combined mechan- ical efficiency of fan and motor, 76.6%. The Sturtevant Multivane Fan. A modification of the Sirocco fan has been developed by the B. F. Sturtevant Co., in which the blades are made with spoon-shaped serrations along their iength. The advantage claimed for this construction is that the air is discharged more evenly along the length of the blade. The following table shows the sizes, capac- ities and horse-power required by the fan. Sizes, Capacities and Horse-power of Multivane Fans. (B. F. Sturtevant Co., 1909.) Height of Fan Resistance, 1/2 In. Resistance, 1 In. Resist ance, 1 1/2 In. Casing 1 inches * Vol. R.P.M. H.P. Vol. R.P.M. H.P. Vol. R.P.M. H.P. 30 1,800 695 0.45 2,560 985 1.2 3,100 1,200 2.3 35 2,600 580 0.65 3,700 820 1.8 4,500 1,000 3.4 40 3,550 500 0.90 5,000 700 2.5 6,200 860 4.5 50 4,620 435 1.15 6,500 615 3.3 8,000 750 6.0 60 7,220 350 1.8 10,200 490 5.0 12,500 600 9.3 70 10,400 290 2.6 14,700 410 7.3 18,000 500 13.4 80 14,000 250 3.5 20,000 350 10 24,500 430 18.0 100 23,500 190 5.8 33,300 275 16.5 40,800 335 30.0 120 35,000 160 8.8 49,700 225 25 61,000 275 45.0 150 48,800 135 12.0 69,000 190 34 85,000 233 63.0 170 65,000 115 16.0 92,000 165 46 112,500 200 85.0 * Full housing. Bottom horizontal discharge. The above table gives the volumes and horse-powers of Sturtevant multivane fans operating against a continuously maintained resistance, handling air at 65° F. The table is compiled for single-inlet fans, but when used with double inlet the volumes will be considerably increased (about 15-20%), and the power will also be greater (about 25-35%). It is possible to handle any of the volumes given against any stated pressure with quite an appreciable saving in power as compared with the table horse-power by using a larger fan, and by so doing obtaining lower veloci- FANS AND BLOWERS. 639 ties through the fan. It is also possible to handle any stated volume against any pressure given in the table with a considerably smaller fan, but when this is done it requires an increase in horse-power due to the greater velocity, which is increased in proportion to the decrease in size and to the lower mechanical efficiency of an overloaded fan. By main- tained resistance is meant a static pressure existing in the air after it leaves the fan outlet, if the fan is applied to a blowing system. With the suction system, maintained resistance is the static suction existing in the duct just outside the fan inlet. If the fan is so placed in the system that there is resistance to the flow of air on both inlet and outlet, the maintained resistance against which the fan operates is the sum of the static suction existing in the air just before entering the inlet and the static pressure in the air just outside the fan outlet. In ordinary draw-through heating systems a maintained suction is encountered in the fan inlet due to the resistance of the heater, and the maintained pressure is created in the fan outlet due to the piping system. The volumes given are computed from tests in which the average velocity over rectangular or circular pipes is taken as 91% of that velocity (not velocity head) which is read at the center of the pipe by means of the Pitot tube. This method of computing velocity is conservative, especially for pipes having large sectional area. High-Pressure Centrifugal Fans. (See page 620.) Methods of Testing Fans. (Compiled by B. F. Sturtevant Co., 1909.) Various methods are used in testing centrifugal fans, some of which, being crude, credit fans with performances somewhat different from the true performance. Some of the formulae used in determining the per- formances of a fan are given below: h v — Velocity head, in. of water; h t — Total or Impact head, in. of water; h s = Static head, in. of water; Q = Cu. ft. per min.; v— Velocity, ft. per min.; w = Density of air, lb. per cu. ft.; A = Area of outlet pipe, sq. ft.; A.H.P S . = Air horse-power crediting the fan with the energy due to static pressure only; A.H.Pj. = Air horse-power, crediting the fan with both the energy due to static pressure and the kinetic energy in the dis- charge; B.H,P.= Brake horse-power. r^. «?-io»7l/5 : A.H.P S . = Q X h s X 0.0001575; A.H.P^. ~QXh t X 0.0001575. Mechanical Efficiency = A.H.P.-f-B.H.P. Volumetric Efn'y= Volume per Revolution -f- Cubical Contents of wheel: Anemometer Method. Anemometers are subject to considerable error as they are very delicate and must be handled with care. Should they be placed in a draft where the velocity is much over 1000 ft. per min. they are apt to be damaged by bending the blades. The methods of calibrating these instruments are faulty, and give some chance of error, even though the instrument be in the same condition as when calibrated. Unless it is frequently calibrated, the instrument may not be true to its calibra- tion curve, which is often a source of considerable error. An anemometer is seldom adapted to taking readings at the fan outlet, or within pipes, as the velocity in most cases exceeds the limitations of the instrument. Therefore, readings are usually taken at a point where the velocity is lower, and consequently over areas of various shapes with unknown co- efficients, thus introducing another source of error. Unless the flow of air is constant, faulty readings are obtained, due to the inertia of the instrument, which results in the fan being credited with a volume greater than the true volume. 640 air. Water-Gauge Readings at End of Tapered Cone. In this method, cones are placed on the fan outlet, or on the end of a short outlet pipe. The readings at the end of the cone vary widely, due to the large number of variable eddies. The pressure reading at the end of the cone is a total of two components, static pressure and velocity pressure. Unless the static pressure is deducted from the total pressure the true velocity pressure is not obtained. Air-tight Room with Sliding Door. This method consists of the fan dis- charging its air into a closed room whose outlet is a sliding door. In this method, the readings generally take into account not only the volumetric performance but also the static pressure in the room, against which the fan delivers air. All tests by this method must be corrected for leakage of air from the room, the leakage factor being much larger than would be sup- posed. A variable coefficient of orifice is encountered, since at no two Sositions of the sliding door is either the area or shape of orifice the same, headings taken at the door, by anemometers, are subject to the errors of these instruments. If water-gauge readings are taken at the door, the results are in error if it is assumed that all pressure at the door is velocity pressure. Static readings should be made at each station and deducted from the total observed pressure in order to get the velocity head. Even then it is difficult to get a true static reading at the door, as the stream lines are not all perpendicular to the plane of the orifice. Pitot Tube in Center of Discharge Pipe. This method requires a dis- charge pipe of the same size as the outlet of the fan. In the center of this pipe and at such a distance from the fan outlet that eddies are prac- tically eliminated, is placed a Pitot tube. The discharge pipe is of such length beyond the tube that when restricted at its end, the stream lines in the vicinity of the tube are not materially affected. By this method the static and total pressures are observed with considerable accuracy. The velocity pressure is determined by subtracting the static pressure from the total pressure. By applying a proper coefficient to the readings at the center the average velocity over the full discharge area is obtained. It is possible to make a more complete test by placing several Pitot tubes in the discharge pipe at different points in a cross-section, thereby obtain- ing an average. But it is found that by taking readings at a distance of eight or ten diameters from the fan outlet very good results are obtained with one tube placed in the center of the section of the pipe, whose read- ings are corrected by a proper coefficient. For medium-size pipes it is found that a coefficient of 0.91 applied to the velocity read at the center of the discharge pipe gives good and conservative results. [Other author- ities give 0.87 as the value of this coefficient. See Pitot Tube, under Illuminating Gas.] I Experiments with the tapered cone method and the Pitot tube in the center of pipe method show that the former credits a fan with greater volume than the latter, and also show that there is a variable relation between these two methods as regards the volume of air credited to the fan when it is handling a certain volume of air. The difference in volumes credited the fan becomes greater as the size of the discharge pipe increases. In tests on two fans of different sizes, but of symmetrical design, the Pitot tube in the center of the pipe will record symmetrical results under given conditions, while with the tapered cone the results obtained with the larger fan and larger discharge pipe are beyond those which would have been expected from the symmetry of the fan. From the above formulas the air horse-power is a function of two vari- ables, volume and pressure. Opinions vary as to the pressure which should be credited to the fan. It is claimed that the fan should be credited with the difference between the static pressure in the medium from which the fan is drawing air and the static pressure in the discharge pipe. It is also claimed that the fan should also be credited with the kinetic energy in the air in the discharge pipe or with the difference be- tween the static pressure in the medium from which the fan is drawing air and the total or impact pressure in the discharge pipe. Efficiencies de- termined by crediting the fan with the former pressure may be called static efficiencies, and those determined by crediting the fan with the latter pressure may be called impact efficiencies. The work of compression is negligible, as these methods have to do with air under low pressure. When readings are taken on the suction side of FANS AND BLOWERS. 641 the fan, for the purpose of determining static efficiency, the fan is often erroneously credited with a pressure equal to the difference between the medium into which the fan is discharging and the negative static pressure in the pipe leading to the fan inlet, whereas it should be credited only with the difference between the static pressure in the discharging medium and the impact pressure in the inlet pipe. The static suction has a greater negative value than the impact pressure at the same point. -which is the result of the reduction of pressure caused by the air entering the system changing from rest, or zero velocity, to a finite velocity which it has at the point of measurement. If the object is to determine the impact efficiency where readings are taken at the suction side of the fan, the pressure with which the fan should be credited is the difference between the impact read- ing at the fan discharge and the impact reading obtained in the inlet pipe. This total pressure with which the fan is credited may also be expressed as the difference between the static pressure in the discharge pipe and the static suction in the inlet pipe, plus the increase of the velocity pressure in the outlet pipe over the velocity pressure in the inlet pipe. From the above methods it is seen that volumetric and mechanical efficiencies of wide variety are obtained, and that where a test is of any importance it is essential that it be made on the most correct lines. Using a Pitot tube in the center of the pipe through which air flows, affords the best means of getting the true pressures as a whole and their separate components, and, consequently, is most accurate in determining the JE33- Fig. 140 volume flowing. Fig. 140 shows diagrammat cally the method of test where the Pitot tube is used in the center of the discharge pipe. It also shows how readings could be taken by the cone method at the end of a discharge pipe. The details of the Pitot tube in what is considered its best form are also shown. The impact or total pressure is obtained at the end of the horizontal tube nearest the fan, and read by a water gauge connected to the vertical tube communicating with this point. The static pressure is obtained at the slots in the side of the outer horizontal tube which communicates with the second vertical tube, to which a water gauge may be connected. Efficiency of Fans. — Much useful information on the theory and practice of fans and blowers, with results of tests of various forms, will be found in Heating and Ventilation, June to Dec. 1897, in papers by Prof. R. C. Carpenter and Mr. W. G. Walker. It is shown by theory that the volume of air delivered is directly proportional to the speed of rotation, that the pressure varies as the square of the speed, and that the horse- power varies as the cube of the speed. For a given volume of air moved the horse-power varies as the square of the speed, showing the great advan- tage of large fans at slow speeds over small fans at high speeds delivering the same volume. The theoretical values are greatly modified by varia- tions in practical conditions. Professor Carpenter found that with three fans running at a speed of 6200 ft. per minute at the tips of the vanes, and 642 AIR. an air-pressure of 2 1/2 in. of water column, the mechanical efficiency, or the horse-power of the air delivered divided by the power required to drive the fan, ranged from 32% to 47%, under different conditions, but with slow speeds it was much less, in some cases being under 20%. Mr. Walker in experiments on disk fans found efficiencies ranging all the way from 7.4% to 43%, the size of the fans and the speed being constant, but the shape and angle of the blades varying. It is evident that there is a wide margin for improvements in the forms of fans and blowers, and a wide field for experi- ment to determine the conditions that will give maximum efficiency. Flow of Air through an Orifice. VELOCITY, VOLUME, AND H.P. REQUIRED WHEN AIR UNDER GIVEN PRESSURE IN OUNCES PER SQ. IN. IS ALLOWED TO ESCAPE INTO THE ATMOSPHERE. (B. F. Sturtevant Co.) .si .5 • u ft f 8g s ftp, 6" ■a! a 1% -a J3 • g * a so"! ftft g! £§.S u J2 K .ts j ? d c OCMO ftg is « o2'g lis 11 2 • & " M > a 0+3 ^ S2.>* a mo ^ . is.s S2 3 fc Ph > > w . M fin > > ffl W- 1/8 0.216 1.828 12.69 0.00043 0.0340 2 7.284 50.59 0.02759 0.5454 1/4 0.432 2,585 17.95 0.00122 0.0680 21/8 7.507 52.13 . 0.03021 0.5795 3/8 0.648 3.165 21.98 0.00225 0.1022 21/4 7,722 53.63 0.03291 0.6136 ■ 1/2 0.864 3.654 25.37 0.00346 0.1363 23/s 7.932 55.08 0.03568 0.6476' 5/8 1.080 4,084 28.36 0.00483 0.1703 Vr/l 8,136 56.50 0.03852 0.6818 3/4 1.296 4.473 31.06 0.00635 0.2044 25/s 8,334 57.88 0.04144 0.7160 7/8 1.512 4.830 33.54 0.00800 0.2385 23/4 8.528 59.22 0.04442 0.7500 1 1.728 5.162 35.85 0.00978 0.2728 27/8 8,718 60.54 0.04747 0.7841 U/8 1.944 5.473 38.01 0.01166 0.3068 3 8,903 61.83 0.05058 0.8180 1V4 2.160 5,768 40.06 0.01366 0.3410 31/8 9,084 63.08 0.05376 0.8522 13/8 2.376 6.048 42.00 0.01575 0.3750 31/4 9,262 64.32 0.05701 0.8863 H/2 2.59? 6.315 43.86 0.01794 0.4090 33/s 9.435 65.52 0.06031 0.9205 15/8 2.808 6.571 45.63 0.02022 0.4431 31/2 9.606 66.71 0.06368 0.9546 13/4 3.024 6.818 47.34 0.02260 0.4772 35/8 9,773 67.87 0.06710 0.9887 17/8 3.240 7,055 49.00 0.02505 0.5112 33/4 37/ 8 9,938 10,100 69.01 70.14 0.07058 0.07412 1.0227 1 .0567 (1) (2) (3) (4) (5) (6) (1) (3) (4) (5) (6) The headings of the 3d and 4th columns in the above table have been abridged from the original, which read as follows: Velocity of dry air, 50° F., escaping into the atmosphere through any shaped orifice in any pipe or reservoir in which the given pressure is maintained. Volume of air in cubic feet which may be discharged in one minute through an orifice having an effective area of discharge of one square inch. The 6th column, not in the original, has been calculated by the author. The figures repre- sent the horse-power theoretically required to move 1000 cu. ft. of air of the given pressures through an orifice, without allowance for the work of compression or for friction or other losses of the fan. These losses may amount to 60% or more of the given horse-power. The change in density which results from a change in pressure has been taken into account in the calculations of the table. The volume of air at a given velocity discharged through an orifice depends upon its shape, and is always less than that measured by its full area. For a given effective area the volume is proportional to the velocity. The power required to move air through an orifice is measured by the product of the velocity and the total resisting pressure. This power for a given orifice varies as the cube of the velocity. For a given volume it varies as the square of the velocity. In the movement of air by means of a fan there are unavoidable resistances which, in proportion to their amount, increase the actual power considerably above the amount here given. FANS AND BLOWERS. 643 Pipe Lines for Fans and Blowers. — In installing fans and blowers careful consideration should be given to the pipe line conducting the air from the fan or blower. Bends and turns in the pipe, even of long radii, will cause considerable drop in pressure, and in straight pipe the friction of the moving air is a source of considerable loss. The friction increases with the length of the pipe and is inversely as the diameter. It also varies as the square of the velocity. In long runs of pipe, the increased cost of a larger pipe can often be compensated by the decreased cost of the motor and power for operating the blower. The advisability of using a large pipe for conveying the air is shown by the following table which gives the size of pipe which should be used for pressure losses not exceeding one-fourth and one-half ounce per square inch, for various lengths of pipe. Diameters of Blast Pipes. (B. F. Sturtevant Co., 1908.) 0, h a '3 Length of Pipe in Feet. c o 20 1 40 1 60 1 80 1 100 1 120 1 140 "8 u 2 ~ 43g D Diameter of Pipe with Drop of §1 1/4 1/2 1/4 1/2 V4 1/2 1/4 1/2 1/4 1/2 1/4 1/2 1/4 1/2 H a 23 Oz. 6 Oz. 5 Oz. 7 Oz. 6 Oz. 7 Oz. 6 Oz. 8 Oz. 7 Oz. 9 Oz. 8 Oz. 9 Oz. 8 Oz. 9 Oz. 1 500 8 2 27 1,000 8 7 9 8 10 9 11 9 11 10 12 11 12 11 3 30 1,500 10 8 11 10 11 10 12 11 13 11 13 12 14 12 4 32. 2,000 11 9 12 11 13 12 14 12 15 13 15 14 16 14 5 36 2,500 12 10 14 12 15 13 15 14 16 14 17 15 17 15 6 39 3,000 13 11 15 13 16 14 17 15 18 15 18 16 18 16 7 42 3,500 13 12 15 13 17 15 17 15 18 16 19 17 20 18 8 45 4,000 15 12 16 15 18 15 18 16 19 17 20 18 21 18 9 48 4,500 15 13 17 15 18 16 19 17 20 18 21 19 22 19 10 54 5,000 15 13 18 15 19 17 20 18 21 18 22 19 23 20 11 54 5,500 16 14 18 16 20 17 21 18 22 19 23 20 23 20 12 60 6,000 17 14 19 17 20 17 21 19 22 20 23 21 24 21 13 60 6,500 17 14 19 17 21 18 23 19 23 20 24 21 25 22 14 60 7,000 18 15 20 18 22 19 23 20 24 21 25 22 26 23 15 66 7,500 18 16 21 IS 22 19 24 21 25 22 26 22 27 23 16 66 8,000 18 16 22 18 23 20 24 22 26 22 26 23 27 24 17 66 8.500 18 16 22 18 23 20 24 22 26 22 27 24 28 24 18 72 9,000 18 17 22 18 24 21 25 22 27 23 27 24 28 25 19 72 9,500 20 17 23 20 24 22 26 23 28 23 28 25 29 26 20 72 10,000 20 18 23 20 25 22 27 23 28 24 29 25 30 26 21 78 10,500 21 18 24 21 26 23 27 23 29 25 30 26 30 26 22 78 11,000 21 18 24 21 27 23 28 24 29 26 30 27 31 27 23 78 11,500 21 19 25 21 27 24 28 25 30 26 30 27 31 27 24 84 12,000 22 19 25 22 28 24 28 25 31 26 31 27 32 28 25 84 12,500 22 19 26 22 28 24 29 26 31 27 32 28 33 28 26 84 13,000 22 19 26 22 28 24 29 26 31 27 32 28 33 28 27 90 13.500 23 20 26 23 28 24 30 26 31 27 32 28 34 28 28 90 14,000 23 20 27 23 29 25 30 27 32 28 33 29 34 29 29 90 14,500 23 20 27 23 29 26 31 27 32 28 33 29 34 30 30 90 15,000 24 21 27 24 29 26 31 27 32 28 34 30 35 30 644 air. The minimum radius of each turn should be equal to the diameter of the pipe. For each turn thus made add three feet in length, when using this table. If the turns are of less radius, the length added should be increased proportionately. The above table has been constructed on the following basis: A loss of, say, 1/2 oz. pressure was allowed as a standard for the transmission of a given quantity of air through a given length of pipe of any diameter. The increased loss due to increasing the length of pipe was compensated for by increasing the diameter sufficiently to keep the loss still at 1/2 oz. Thus, if 2500 cu. ft. of air is to be delivered per minute through 100 ft. of pipe with a loss of not more than 1/2 oz., a 14-in. pipe will be required. If it is necessary to increase the length of pipe to 140 ft., a pipe 15 in. diameter will be required if the loss in pressure is not to exceed 1/2 oz. In deciding the size of pipe the loss in pressure in the pipe must be added to the pres- sure to be maintained at the fan or blower, if the tabulated efficiency of the latter is to be secured at the delivery end of the pipe. Centrifugal Ventilators for Mines. — Of different appliances for ven- tilating mines various forms of centrifugal machines having proved their efficiency have now almost completely replaced all others. Most if not all of the machines in use in this country are of this class, being either open- periphery fans, or closed, with chimney and spiral casing, of a more or less modified Guibal type. The theory of such machines has been demonstrated by Mr. Daniel Murguein " Theories and Practices of Centrifugal Ventilating Machines," translated by A. L. Stevenson, and is discussed in a paper by R. Van A. Norris, Trans. A. I. M. E., xx. 637. From this paper the following formulae are taken: Let a = area in sq. ft. of an orifice in a thin plate, of such area that its resistance to the passage of a given quantity of air equals the resistance of the mine; = orifice in a thin plate of such area that its resistance to the pas- sage of a given quantity of air equals that of the machine; Q = quantity of air passing in cubic feet per minute; V = velocity of air passing through a in feet per second; V = velocity of air passing through o in feet per second; h = head in feet air-column to produce velocity V; ho — head in feet air-column to produce velocity V . Q = 0.65aV; V = ^Ygh; Q = 0.65a ^ / 2~gh; a = . = equivalent orifice of mine; 0.65 vigft or, reducing to water-gauge in inches and quantity in thousands of cubic feet per minute, 0.403 Q Vw.G. ; •-V* O 2 - — — = equivalent orifice of machine. 65 2 h 2 g The theoretical depression which can be produced by any centrifugal ventilator is double that due to its tangential speed. The formula 77 = Tl _ YL 2o 2g' in which T is the tangential speed, V the velocity of exit of the air from the space between the blades, and H the depression measured in feet of air- column, is an expression for the theoretical depression which can be pro- duced by an uncovered ventilator; this reaches a maximum when the air leaves the blades without speed, that is, V = 0, and H = T 2 -*■ 2 g. Hence the theoretical depression which can be produced by any uncov- ered ventilator is equal to the height due to its tangential speed, and one* MINE-VENTILATING FANS. 645 half that which can be produced by a covered ventilator with expanding chimney. Practical considerations in the design of the fan wheel and casing will probably cause the actual results obtained with fans to vary considerably from these formulae. So long as the condition of the mine remains constant: (1) The volume produced by any ventilator varies directly as the speed of rotation. (2) The depression produced by any ventilator varies as the square of the speed of rotation. (3) For the same tangential speed with decreased resistance the quantity of air increases and the depression diminishes. The following table shows a few results, selected from Mr. Norris's paper, giving the range of efficiency which may be expected under different cir- cumstances. Details of these and other fans, with diagrams of the results, are given in the paper. Experiments on Mine-Ventilating Fans. 05 ?9 i 05 . as "3 *S 45 3 c °1 05 05 u "'S.& «H 05 . 05 i05 E.a O M 4 . 82 11 .2«r Is m O 03 > -J tj'o ^ a 05* 05 g 03 3 3 o.a ■si "a 3 a 3 a 11 2000 - The 2-ft. fan was noiseless at all speeds. The 3-ft. fan was also noiseless up to over 450 revolutions per minute. 648 Speed of fan, revolutions per minute . . Net H.P. to drive fan and belt Cubic feet of air per minute Mean velocity of air in 3-ft. flue, feet per minute Mean velocity of air in flue, same diameter as fan Cu. ft. of air per min. per effective H.P Motion given to air per rev. of fan, ft.. Cubic feet of air per rev. of fan Propeller, 2 ft. diam. 750 0.42 4,183 593 1,330 9,980 1.77 5.58 676 0.32 3,830 543 1,220 11,970 1.81 5.66 577 0.227 3,410 1,085 15,000 5.90 Propeller, 3 ft. diam. 576 1.02 7,400 7,250 1.82 12.8 459 0.575 5,800 10,070 1.79 12.6 373 0.324 4,470 13,800 1.70 12.0 Experiments made with a Blackman Disk Fan, 4 ft. diam. by Geo. A. Suter, to determine the volumes of air delivered under various con- ditions, and the power required; with calculations of efficiency and ratio of increase of power to increase of velocity, by G. H. Babcock. (Trans. A. S. M. E., vii. 547): .s a « > Cu. ft. of Air delivered per min., gin o w i.a 60 h ■si's •2 £w pi • ■s-SB & 8 8 a^ k Hi m IS !■« a*- >> is W 350 25,797 32,575 41,929 47,756 For 0.65 2.29 4.42 7.41 series 1 682 440 534 612 1.257 1.186 1.146 1.749 1.262 1.287 1.139 1.851 3.523 1.843 1.677 11.140 5.4 2.4 3.97 4. .9553 1.062 .9358 340 20,372 26,660 31,649 36,543 For 0.76 1.99 3.86 6.47 series .7110 453 536 627 1.332 1.183 1.167 1.761 1.308 1.187 1.155 1.794 2.618 1.940 1.676 8.513 3.55 3.86 3.59 3.63 .6063 .5205 .4802 340 9,983 13,017 17,018 118,649 For 1.12 3.17 6.07 8.46 series 0.28 0.47 0.75 0.87 .3939 430 534 570 1.265 1.242 1.068 1.676 1.304 1.307 1.096 1.704 2.837 1.915 1.394 7.554 3.93 2.25 3.63 3.24 1.95 1.74 1.60 1.81 .3046 .3319 .3027 330 8,399 10,071 11,157 For 1.31 3.27 6.00 series 0.26 0.45 0.75 .2631 437 516 1.324 1.181 1.563 1.199 1.108 1.329 3.142 1.457 4.580 6.31 3.66 5.35 3.06 4.96 3.72 .2188 .2202 Nature of the Experiments. — First Series: Drawing air through 30 ft. of 48-in. diam. pipe on inlet side of the fan. Second Series: Forcing air through 30 ft. of 48-in. diam. pipe on outlet side of the fan. Third Series: Drawing air through 30 ft. of 48-in. pipe on inlet side of the fan — the pipe being obstructed by a diaphragm of cheese-cloth. Fourth Series: Forcing air through 30 ft. of 48-in. pipe on outlet side of fan — the pipe being obstructed by a diaphragm of cheese-cloth. Mr. Babcock says concerning these experiments: The first four experi- ments are evidently the subject of some error, because the efficiency is such as to prove on an average that the fan was a source of power sufficient to overcome all losses and help drive the engine besides. The second series is less questionable, but still the efficiency in the first two experi- ments is larger than might be expected. In the third and fourth series the resistance of the cheese-cloth in the pipe reduces the efficiency largely, as would be expected. In this case the value has been calculated from POSITIVE ROTARY BLOWERS. 649 the height equivalent to the water-pressure, rather than the actual veloc- ity of the air. This record of experiments made with the disk fan shows that this kind of fan is not adapted for use where there is any material resistance to the flow of the air. In the centrifugal fan the power used is nearly propor- tioned to the amount of air moved under a given head, while in this fan the power required for the same number of revolutions of the fan increases very materially with the resistance, notwithstanding the quantity of air moved is at the same time considerably reduced. In fact from the inspec- tion of the third and fourth series of tests, it would appear that the power required is very nearly the same for a given pressure, whether more or less air be in motion. It would seem that the main advantage, if any, of the disk fan over the centrifugal fan for slight resistances consists in the fact that the delivery is the full area of the disk, while with centrifugal fans intended to move the same quantity of air the opening is much smaller. It will be seen by columns 8 and 9 of the table that the power used in- creased much more rapidly than the cube of the velocity, as in centrifugal fans. The different experiments do not agree with each other, but a general average may be assumed as about the cube root of the eleventh power. Capacity of Disk Fans. (C. L. Hubbard, The Metal Worker, Sept. 5, 1908.) — The rated capacities given in catalogues are for fans revolving in free air — that is, mounted in an opening without being connected with ducts or subject to other frictional resistance. The following data, based upon tests, apply to fans working against a resistance equivalent to that of a shallow heater of open pattern, and connecting with ducts of medium length through which the air flows at a velocity not greater than 600 or 800 ft. per minute. Under these con- ditions a good type of fan will propel the air in a direction parallel to the shaft, a distance equal to about 0.7 of its diameter at each revolution. From this we have the equation Q = 0.7 D X R X A, in which Q = cu. ft. of air discharged per minute; D = diam. of fan, in ft.; R = revs, per min.; A = area of fan, in sq. ft. The following table is calculated on this basis. Diam. of fan, in. 18 24 30 36 42 48 54 60 72 84 96 Cu. ft per rev. 1.85 4.40 8.59 14.8 23.6 35.2 50.1 68.7 118.7188.6 281.5 Revolutions per min. for velocity of air through fan = 1000 ft. per min. 952 714 571 476 408 357 317 286 238 204 179 The velocity of the air through the fan is proportional to the number of revolutions. For the conditions stated the H.P. required per 1000 cu. ft. of air moved will be about 0.16 when the velocity through the fan is 1000 ft. per min., 0.14 for a velocity of 800 ft., and 0.18 for 1200 ft. For a fan moving in free air the required speed for moving a given volume of air will be about 0.6 of the number of revolutions given above and the H.P. about 0.3 of that required when moving against the resistance stated. POSITIVE ROTARY BLOWERS. Rotary Blowers, Centrifugal Fans, and Piston Blowers. (Cata- logue of the Connersville Blower Co.) — In ordinary work the advantage of a positive blower over a fan begins at about 8 oz. pressure, and the efficiency of the positive blower increases from 8 oz. as the pressure goes up to a point where the ordinary centrifugal fan fails entirely. The highest efficiency of rotary blowers is when they are working against pressures ranging between 1 and 8 lbs. Fans, when run at constant speed, cannot be made to handle a constant volume of fluid when the pressure is variable; and they cannot give a high efficiency except for low and uniform pressures. When a fan blower is used to furnish blast for a cupola it is driven at a constant speed, and the amount of air discharged by it varies according to the resistance met with in the cupola. With a positive blower running at a constant speed, however, there is a constant volume of air forced into the cupola, regardless of changing resistance. 650 AIR. A rotary blower of the two-impeller type is not an economical com- pressor, because the impellers are working against the full pressure at all times, while in an ideal blowing engine the theoretical mean effective pressure on the piston, when discharging air at 15 lbs. pressure, is IH/2 lbs. For high pressures, on account of the increase of leakage and the increase of power required because it does not compress gradually, the rotary blower must give way to the piston type of machine. Commercially, the line is crossed at about 8 lbs. pressure. 1. A fan is the cheapest in first cost, and if properly applied may be used economically for pressures up to 8 oz. 2. A rotary blower costs more than a fan, but much less than a blowing engine; is more economical than either between 8 oz. and 8 lbs. pressure, and can be arranged to give a constant pressure or a constant volume. 3. Piston machines cost much more than rotary blowers, but should be used for continuous duty for pressures above 8 lbs., and may be econom- ical if they are properly constructed and not run at too high a piston speed. The horse-power required to operate rotary blowers is proportional to the volume and pressure of air discharged. In making estimates for power it is safe to assume that for each 1000 cu. ft. of free air discharged, at one pound pressure, 5 H.P. should be provided. . Test of a Rotary Blower. (Connersville Blower Co.) — The test was made in 1904 on two 39 X 84 in. blowers coupled direct to two 12 and 24 X 36 in. compound Corliss engines. The results given below are for the combined units. Air pressure, lbs Engine, I.H.P Displacement, cu.f t Efficiency 19.30 0.05 23.76 19,212 0.5 52.83 18,727 68.5 1.0 100.91 18,508 79 1.5 132.67 18,344 2. 176.11 18,200 85.6 2.5 223.20 18,028 3. 256.87 17,966 86 3.5 287.56 17,863 85.9 In calculating the efficiency the theoretical horse-power was taken as the power required to compress adiabatically and to discharge the net amount of air at the different pressures and at the same altitude. The test was made up to 3.5 lbs. only. Estimated efficiencies for higher pressures from an extension of the plotted curve are: 6 lbs. 84%, 8 lbs. 82%, 10 lbs. 79.5%. The theoretical discharge of the blower was 19,250 cu. ft. ' Capacity of Rotary Blowers for Cupolas . Cu.ft Revs. Tons Suitable Cu. ft. Revs. Tons Suitable per per per for cupola per per per for cupola rev. min. hour. in. diam.* rev. min. hour. in. diam. 1.5 ( 200 1 400 1 2 } 18 to 20 45 f 135 } 165 12 15 I 54 to 66 3.3 | 175 \ 335 1 2 } 24 to 27 ( 200 ( 130 18 15 ) 6 j 185 \ 275 2 3 } 28 to 32 57 X 155 t 185 18 21 > 60 to 72 10 S 200 \ 250 4 5 \ 32 to 38 65 ( 140 X 160 18 21 > 66 to 84 ( 150 4 ) ( 185 24 13 X 190 5 \ 32 to 40 ( 125 21 ) ( 175 6 1/ 2 ) 84 X 145 24 > 72 to 90 ( 150 5 ) t 160 27 ) 17 X 205 6 1/2 \ 36 to 45 ( 120 24 ) ( 250 8 1/ 2 ) 100 X 135 27 > 84 to 96 ( 166 8 ) I 160 30 ) 24 X 200 10 \ 42 to 54 ( 115 27 1 Two ( 240 12 ) 118 X 130 30 ( cupolas ( 150 10 ) I 140 33 > 60 to 66 33 X 180 ( 210 12 14 > 48 to 60 * Inside diam. The capacity in tons per hour is based on 30,000 cu. ft. of air per ton of iron melted. STEAM-JET BLOWER AND EXHAUSTER. 651 For smith fires; an ordinary fire requires about 60 cu. ft. per min. For oil furnaces ; an ordinary furnace burns about 2 gallons of oil per hour and 1800 cu. ft. of air should be provided for each gallon of oil. For each 100 cu. ft. of air discharged per minute at 16 oz. pressure, 1/2 H.P. should be provided. Sizes of small blowers . 173 288 576 cu. in. per rev. Revs, per min 800 to 1500 500 to 900 300 to 600 Diam. of outlet, in. . . . 2 1/2 2 1/2 3 Rotary Gas Exhausters. Cu. ft. per rev. Rev. per min.. Diam. of pipe open- ing Cu. ft. per rev Rev. per min.. Diam. pipe opening 2/3 IV? 3.3 6 10 13 17 24 200 180 170 160 150 150 140 130 4 6 8 10 12 12 16 16 45 57 65 . 84 100 118 155 200 no 100 95 90 85 82 80 80 20 24 -24 30 30 30 36 36 33 120 20 300 75 42. There is no gradual compressing of air in a rotary machine, and the unbalanced areas of the impellers are working against the full difference of pressure at all times. The possible efficiency of such a machine under ordinary temperature and conditions of atmosphere, assuming no me- chanical friction, leakage, nor radiation of heat of compression, would be as follows: Gauge pres. lb 1 2 3 4 5 10 15 Efficiency % 97.5 95.5 93.3 91.7 90 82.7 76.7 The proper application of rotary positive machines when operating in air or gas under differences of pressures from 8 oz. to 5 lbs. is where con- stant quantities of fluid are required to be delivered against a variable resistance, or where a constant pressure is required and the volume is variable. These are the requirements of gas works, pneumatic-tube transmission (both the vacuum and pressure systems), foundry cupolas, smelting furnaces, knobbling fires, sand blast, burning of fuel oil, con- veying granular substances, the operation of many kinds of metallurgical furnaces, etc. — J. T. Wilkin, Trans. A. S. M. E„ Vol. xxiv. STEAM-JET BLOWER AND EXHAUSTER. A blower and exhauster is made by L. Schutte & Co., Philadelphia, on the principle of the steam-jet ejector. The following is a table of capa- cities: Quantity of Air per hr. in cubic feet. Size No. Quantity of Air per hr. in cubic feet. Size No. Diameter of Pipes in inches. Diameter of Pipes in inches. Steam. Air. Steam. Air. . 000 00 1 2 3 4 1,000 2,000 4,000 6,000 12,000 18,000 24,000 1/2 3/ 4 11/4 U/2 2 2 1 U/2 2 21/2 3 31/2 4 5 6 7 8 9 10 30,000 36,000 42,000 48,000 54,000 60,000 21/2 21/2 3 3 31/2 31/2 5 6 6 7 7 8 The admissible vacuum and counter-pressure, for which the apparatus is constructed, is up to a rarefaction of 20 inches of mercury, and a counter-pressure up to one-sixth of the steam-pressure. The table of capacities is based on a steam-pressure of about 60 lbs., and a counter-pressure of about 8 lbs. With an increase of steam- pressure or decrease of counter-pressure the capacity will largely increase. 652 Another steam-jet blower is used for boiler-firing, ventilation, and similar purposes where a low counter-pressure or rarefaction meets the requirements. The volumes as given in the following table of capacities are under the supposition of a steam-pressure of 45 lbs. and a counter-pressure of, say, 2 inches of water: Size No. Cubic feet of Air delivered per hour. Diam. of Steam- pipe in inches. Dian inche Inlet. i. in SOf— Disch Size No. Cubic feet of Air delivered per hour. Diam. of Steam- pipe in inches. Diam. in inches of— Inlet. Disch 00 1 2 3 6,000 12,000 30,000 60,000 125,000 3/8 V2 1/2 3/4 1 4 5 8 11 14 3 4 6 8 10 4 6 8 10 250,000 500,000 1,000,000 2,000,000 1 U/4 H/2 2 17 24 32 42 14 20 27 36 The Steam-jet as a Means for Ventilation. — Between 1810 and 1850 the steam-jet was employed to a considerable extent for ventilating English collieries, and in 1852 a committee of the House of Commons reported that it was the most powerful and at the same time the cheapest method for the ventilation of mines; but experiments made shortly after- wards proved that this opinion was erroneous, and that furnace ventila- tion was less than half as expensive, and in consequence the jet was soon abandoned as a permanent method of ventilation. For an account of these experiments see Colliery Engineer, Feb., 1890. The jet, however, is sometimes advantageously used as a substitute, for instance, in the case of a fan standing for repairs, or after an explosion, when the furnace may not be kept going, or in the case of the fan having been rendered useless. BLOWING-ENGINES. Corliss Horizontal Cross-compound Condensing Blowing-engines. (Philadelphia Engineering Works.) Indicated Horse-power. u ftfl > 8 Cu. ft. Free Air per min. U 2 <» 03 w fl 3 i i •.S3 i * .5 .S J -So p. < ..s-sw 15 Exp. 125 lbs. Steam. 13 Exp. 100 lbs. Steam. < 1,572 2,280 1,290 2,060 40 60 40 60 30,400 45,600 30,400 45,600 } ,2 44 42 78 72 (2) 84 (2) 84 60 60 505,000 475,000 605,000 550,000 1,050 1,596 1,340 1,980 40 60 40 60 30,400 45,600 26,800 39,600 } ,0 32 40 60 72 (2) 84 (2) 78 60 60 355,000 445,000 436,000 545,000 1,152 1,702 40 60 26,800 39,600 }« 38 70 (2) 78 60 425,000 491,000 938 1,386 40 60 26,800 39,600 }.. 36 66 (2) 78 60 415,000 450,000 780 1,175 4U 60 15,680 23,500 I" 34 60 (2) 72 60 340,000 430,000 548 821 40 60 15,680 23,500 },0 28 50 (2) 72 60 270,000 300,000 Vertical engines are built of the same dimensions as above, except that the stroke is 48-in. instead of 60, and they' are run at a higher number of revolutions to give the same piston-speed and the same I.H.P. HEATING AND VENTILATION. 653 The calculations of power, capacity, etc., of blowing-engines are the same as those for air-compressors. They are built without any provision for cooling the air during compression. About 400 feet per minute is the usual piston-speed for recent forms of engines, but with positive air-valves, which have been introduced to some extent, this speed may be increased. The efficiency of the engine, that is, the ratio of the I.H.P. of the air- cylinder to that of the steam-cylinder, is usually taken at 90 per cent, the losses by friction, leakage, etc., being taken at 10 per cent. HEATING AND VENTILATION. Ventilation. (A. R. Wolff, Stevens Indicator, April, 1890.) — The popular impression that the impure air falls to the bottom of a crowded room is erroneous. There is a constant mingling of the fresh air admitted with the impure air due to the law of diffusion of gases, to difference of temperature, etc. The process of ventilation is one of dilution of the impure air by the fresh, and a room is properly ventilated in the opinion of the hygienists when the dilution is such that the carbonic acid in the air does not exceed from 6 to 8 parts by volume in 10,000. Pure country air contains about 4 parts C0 2 in 10,000, and badly-ventilated quarters as high as 80 parts. An ordinary man exhales 0.6 of a cubic foot of C0 2 per hour. New York gas gives out 0.75 of a cubic feet of C0 2 for each cubic foot of gas burnt. An ordinary lamp gives out 1 cu. ft. of C0 2 per hour. An ordinary candle gives out 0.3 cu. ft. per hour. One ordinary gaslight equals in vitiating effect about 51/2 men, an ordinary lamp 12/3 men, and an ordinary candle 1/2 man. To determine the quantity of air to be supplied to the inmates of an un- lighted room, to dilute the air to a desired standard of purity, we can establish equations as follows: Let v = cubic feet of fresh air to be supplied per hour; r = cubic feet of CO2 in each 10,000 cu. ft. of the entering air; R = cubic feet of CO2 which each 10,000 cu. ft. of the air in the room may contain for proper health conditions ; n = number of persons in the room; 0.6 = cubic feet of CO2 exhaled by one man per hour. during one hour. This value divided by v and multiplied by 10,000 gives the proportion of CO2 in 10,000 parts of the air in the room, and this should equal R, the standard of purity desired. Therefore 10 ' 000 [gjfe +( H nrtu 6000 n or v = — • R—r If we place r at 4 and R at 6, v = 6000 n -*■ (6 - 4) = 3000 n, or the quantity of air to be supplied per person is 3000 cubic feet per hour. If the original air in the room is of the purity of external air, and the cubic contents of the room is equal to 100 cu. ft. per inmate, only 3000 — 100 = 2900 cu. ft. of fresh air from without will have to be supplied the first hour to keep the air within the standard purity of 6 parts of CO2 in 10,000. If the cubic contents of the room equals 200 cu. ft. per inmate, only 3000 - 200 = 2800 cu. ft. will have to be supplied the first hour to keep the air within the standard purity, and so on. Again, if we only desire to maintain a standard of purity of 8 parts of carbonic acid in 10,000, the equation gives as the required air-supply per hour v= s _ . - w = 1500 n, or 1500 cu. ft. of fresh air per inmate per hour. 654 HEATING AND VENTILATION. Cubic feet of air containing 4 parts of carbonic acid in 10,000 necessary per person per hour to keep the air in room at the composition of parts of C0 2 in 10,000. cubic feet. 6 7 8 9 10 15 20 3000 2000 1500 1200 1000 545 375 If the original air in the room is of purity of external atmosphere (4 parts of carbonic acid in 10,000), the amount or air to be supplied the first hour, for given cubic spaces per inmate, to have given standards of purity not exceeded at the end of the hour, is obtained from the following table: Cubic Feet of Proportion of Carbonic Acid in 10,000 Parts of the Air, not to be Exceeded at End of Hour. m Space in Room. 6 7 8 9 10 | 15 | 20 Individ- ual. Cubic Feet of Air, of Composition 4 Parts of Carbonic Acid in 10,000, to be Supplied the First Hour. 100 200 300 400 500 600 700 2900 2800 2700 2600 2500 2400 2300 2200 2100 2000 1500 1000 500 1900 1800 1700 1600 1500 1400 1300 1200 1100 1000 500 None 1400 1300 1200 1100 1000 900 800 700 600 500 None 1100 1000 900 800 700 600 500 400 300 200 None 900 800 700 600 500 400 300 200 too None 445 345 245 145 45 None 275 175 73 None 800 900 1000 1500 2000 2500 It is exceptional that systematic ventilation supplies the 3000 cubic feet per inmate per hour, which adequate health considerations demand. For large auditoriums in which the cubic space perindi vidual is great, andin which the atmosphere is thoroughly fresh before the rooms are occupied, and the occupancy is of two or three hours' duration, the systematic air- supply may be reduced, and 2000 to 2500 cubic feet per inmate per hour is a satisfactory allowance. In hospitals where, on account of unhealthy excretions of various kinds, the air-dilution must be largest, an air-supply of from 4000 to 6000 cubic feet per inmate per hour should be provided, and this is actually secured in some hospitals. A report dated March 15, 1882, by a commission ap- pointed to examine the public schools of the District of Columbia, says: " " In each class-room not less than 15 square feet of floor-space should be allotted to each pupil. In each class-room the window-space should not be less than one-fourth the floor-space, and the distance of desk most remote from the window should not be more than one and a half times the height of the top of the window from the floor. The height of the class- room should never exceed 14 feet. The provisions for ventilation should be such as to provide for each person in a class-room not less than 30 cubic feet of fresh air per minute (1800 per hour), which amount must be intro- duced and thoroughly distributed without creating unpleasant draughts, or causing any two parts of the room to differ in temperature more than 2° Fahr., or the maximum temperature to exceed 70° Fahr. " [The provi- sion of 30 cu. ft. per minute for each person in a class-room is now (1909) required by law in several states.] ' When the air enters at or near the floor, it is desirable that the velocity of inlet should not exceed 2 feet per second, which means larger sizes of register openings and flues than are usually obtainable, and much higher velocities of inlet than two feet per second are the rule in practice. The velocity of current into vent-flues can safely be as high as 6 or even 10 feet per second, without being disagreeably perceptible. The entrance of fresh air into a room is coincident with, or dependent on, the removal of an equal amount of air from the room. The ordinary means of removal is the vertical yent-duct, rising to the top of the build- HEATING AND VENTILATION. 655 lng Sometimes reliance for the production of the current in this vent- duct is Placed solely on the difference of temperature of the air in the room and that of the external atmosphere; sometimes a steam coil is placed within the flue near its bottom to heat the air within the duct • sometimes steam pipes (risers and returns) run up the duct performing the same functions ; or steam jets within the flue, or exhaust fans driven by steam or electric power, act directly as exhausters; sometimes the heating of the air in the flue is accomplished by gas-jets. The draft of such a duct is caused by the difference of weight of the heated air in the duct, and of a column of equal height and cross-sectional area of the external air. Let d = density, or weight in pounds, of a cubic foot of the external air Let di = density, or weight in pounds, of a cubic foot of the heated air within the duct. Let h = vertical height, in feet, of the vent-duct. h (d — di) = the pressure, in pounds per square foot, with which the air is forced into and out of the vent-duct. This pressure expressed in height of a column of air of density within the vent-duct is h (d - d{) -s- d. Or, if t = absolute temperature of external air, and h = absolute tem- perature of the air in the vent-duct, then the pressure =/i (ti — t) ■'■*• t. The theoretical velocity, in feet per second, with which the air would travel through the vent-duct under this pressure is v=y 2gh(t 1 -t) / h(h-t) _ The actual velocity will be considerably less than this, on account of loss due to friction. This friction will vary with the form and cross- sectional area of the vent-duct and its connections, and with the degree of smooth- ness of its interior surface. On this account, as well as to prevent leakage of air through crevices in the wall, tin lining of vent-flues is desirable. The loss by friction maybe estimated at approximately 50%, and the actual velocity of the air as it flows through the vent-duct is v=-i/ 2gh — ^ — , or, approximately, v=4y h~ (ti-t) t If V = velocity of air in vent-duct, in feet per minute, and the external air be at 32° Fahr., since the absolute temperature on Fahrenheit scale equals thermometric temperature plus 459.4, from which has been computed the following table: Quantity of Air, in Cubic Feet, Discharged per Minute through a Ventilating Duct, of which the Cross-sectional Area is One Square Foot (the External Temperature of Air being 32° Fahr.). Height of Excess of Temperature of Air in Vent-duct above that of External Air. feet. 5° 10° 15° 20° 25° 30° 50° 100° 150° 10 77 94 108 121 133 143 153 162 171 108 133 153 171 188 203 217 230 242 133 162 188 210 230 248 265 282 297 153 188 217 242 265 286 306 325 342 171 210 242 271 297 320 342 363 383 188 230 265 297 325 351 375 398 419 242 297 342 383 419 453 484 514 541 342 419 484 541 593 640 683 723 760 419 15 514 20 593 25 663 30 726 35 784 40 838 45 889 50 937 656 HEATING AND VENTILATION. Multiplying the figures in preceding table by 60 gives the cubic feet of air discharged per hour per square foot of cross-section of vent-duct. Knowing the cross-sectional area of vent-ducts we can find the total dis- charge; or for a desired air-removal, we can proportion the cross-sectional area of vent-ducts required. Heating and Ventilating of Large Buildings. (A. R. Wolff, Jour. Frank. Inst., 1893.) — The transmission of heat from the interior to the exterior of a room or building, through the walls, ceilings, windows, etc., is calculated as follows: S = amount of transmitting surface in square feet ; t = temperature F. inside, t = temperature outside; K = a coefficient representing, for various materials composing build- ings, the loss by transmission per square foot of surface in British thermal units per hour, for each degree of difference of tempera- ture on the two sides of the material; Q = total heat transmission = SK (t— to). This quantity of heat is also the amount that must be conveyed to the room in order to make good the loss by transmission, but it does not cover the additional heat to be conveyed on account of the change of air for purposes of ventilation. (See Wolff's coefficients below, page 659.) These coefficients are to be increased respectively as follows: 10% when the exposure is a northerly one, and winds are to be counted on as impor- tant factors; 10% when the building is heated during the daytime only, and the location of the building is not an exposed one: 30% when the building is heated during the daytime only, and the location of the build- ing is exposed; 50% when the building is heated during the winter months intermittently, with long intervals (say days or weeks) of non-heating. The value of the radiating-surface is about as follows: Ordinary bronzed cast-iron radiating-surfaces, in American radiators (of Bundy or similar type), located in rooms, give out about 250 heat-units per hour for each square foot of surface, with ordinary steam-pressure, say 3 to 5 lbs, per sq. in., and about 0.6 this amount with ordinary hot-water heating. Non-painted radiating-surfaces, of the ordinary " indirect " type (Climax or pin surfaces), give out about 400 heat-units per hour for each square foot of heating-surface, with ordinary steam-pressure, say 3 to 5 lbs. per sq. in.; and about 0.6 this amount with ordinary hot-water heating. A person gives out about 400 heat-units per hour; an ordinary gas- burner, about 4800 heat-units per hour; an incandescent electric (16 candle-power) light, about 1600 heat-units per hour. The following example is given by Mr. Wolff to show the application of the formula and coefficients: Lecture-room 40 X 60 ft., 20 ft. high, 48,000 cubic feet, to be heated to 69° F.; exposures as follows: North wall, 60 X 20 ft., with four windows, each 14X8 feet, outside temperature 0° F. Room beyond west wall and room overhead heated to 69°, except a double skylight in ceiling, 14 X 24 ft., exposed to the outside temperature of 0°. Store-room beyond east wall at 36°. Door 6X12 ft. in wall. Corridor beyond south wall heated to 59°. Two doors, 6 X 12, in wall. Cellar below, temperature 36°. If we assume that the lecture-room must be heated to 69° F. in the daytime when unoccupied, so as to be at this temperature when first persons arrive, there will be required, ventilation not being considered, and bronzed direct low-pressure steam-radiators being the heating media, about 113,550 -*- 250 = 455 sq. ft. of radiating-surface. If we assume that there are 160 persons in the lecture-room, and we provide 2500 cubic feet of fresh air per person per hour, we will supply 160 X 2500 = 400,000 cubic feet of air per hour (i.e., over eight changes of contents of room per hour). To heat this air from 0° F. to 69° F. will require 400,000 X 0.01785 X 69 = 492.660 thermal units per hour (0.01785 being the product of the weight of a cubic foot, 0.075, by the specific heat of air, 0.238). Accord- ingly there must be provided 492,660 -*• 400 = 1232 sq. ft. of indirect HEATING AND VENTILATION. 657 surface, to heat the air required for ventilation, in zero weather. If the room were to be warmed entirely indirectly, that is, by the air supplied to room (including the heat to be conveyed to cover loss by transmission through walls, etc.), there would have to be conveyed to the fresh-air supply 492,660 + 118,443 = 611,103 heat-units. Tins would imply the provision of an amount of indirect heating-surface of the "Climax" type of 611,103 ■*■ 400 = 1527 sq. ft., and the fresh air entering the room would have to be at a temperature of about 86° F., viz., 69° + 118,413 400,000 X 0.01785 , or( i + 17 = 5 F. The above calculations do not, however, take into account that 160 persons in the lecture-room give out 160 X 400 = 64,000 thermal units per hour; and that, say, 50 electric lights give out 50 X 1600 = 80,000 thermal units per hour; or, say, 50 gaslights, 50X4800 = 240,000 thermal units per hour. The presence of 160 people and the gaslighting would diminish considerably the amount of heat required. Practically, it appears that the heat generated by the presence of 160 people, 64,000 heat-units, and by 50 electric lights, 80,000 heat-units, a total of 144,000 heat-units, more than covers the amount of heat transmitted through walls, etc. Moreover, that if the 50 gaslights give out 240,000 thermal units per hour, the air supplied for ventilation must enter considerably below 69° Fahr., or the room will be heated to an unbearably high temper- ature. If 400,000 cubic feet of fresh air per hour are supplied, and 240,000 thermal units per hour generated by the gas must be abstracted, it means that the air must, under these conditions, enter ■ ' = about 34° less than 86°, or at about 52° Fahr. Furthermore, the addi- tional vitiation due to gaslighting would necessitate a much larger supply of fresh air than when the vitiation of the atmosphere by the people alone is considered, one gaslight vitiating the air as much as five men. The following table shows the calculation of heat transmission (some figures changed from the original) : 1 T3 Kind of Transmitting Surface. 3-8.9 Calculation of Area of Transmit- ting Sur- face. U 02 3 69° 36" 36" 24" 36" 63x22-448 4x 8x 14 42x22- 72 6x12 45x22- 72 6x12 17x22- 72 6x12 32x42-336 14x24 62x42 938 448 852 72 918 72 302 72 1,008 336 2,604 10 83 4 19 2 5 1 5 10 35 4 9,380 37,186 3,408 1,368 69 K 33 in 1,836 in 360 in 302 in 360 69 Roof 10,080 m 11,760 n Floor 10,416 Supplementary allowance, north c Supplementary allowance, north c Exposed location and intermitten mtside wall, 10%.. 86,454 938 % 3,718 day or night use, $0% 91,110 27,333 118,443 658 HEATING AND VENTILATION. STANDARD VALUES FOR USE IN CALCULATION OF HEATING AND VENTILATING PROBLEMS. Heating Value of Coal. Anthracite.... . . . Semi-anthracite . Semi-bituminous Bit. eastern Bit. western Lignite Volatile Matter in the Com- bustible, per cent. 3 to 7.5 7.5 to 12.5 12.5 to 25 25 to 40 35 to 50 Over 50 Heating Value per lb. Combustible, B.T.U. 14,700 to 14,900 14,900 to 15,500 15,500 to 16,000 14,800 to 15,000 13,500 to 14,800 11,000 to 13,500 14,800 15,200 15,750 15,150 14,150 12,250 Air-dried Coal, per cent. Ash in Air-dried Coal, per cent. 0.5to 1.0 0.5tol.O 0.5to 1.0 1. to 4. 4. to 14. 10. to 18. 10. to 18. 10. to 18. 5. to 10. 5. to 15. 10. to 25. 5. to 25. Average Heating Value of Air-Dried Coal.— Anthracite, 12,600; semi- anthracite, 12,950; semi-bituminous, 14,450; bituminous eastern, 13,250; bituminous western, 10,400; lignite, 9,700. Eastern bituminous coal is that of the Appalachian coal field extending from Pennsylvania and Ohio to Alabama. Western bituminous coal is that of the great coal fields west of Ohio. Steam Boiler Efficiency. — The maximum efficiency obtainable with anthracite in low-pressure steam boilers, water heaters or hot-air furnaces is about 80 per cent, when the thickness of the coal bed and the draft are such as to cause enough air to be supplied to effect complete combus- tion of the carbon to CO2. With coals high in volatile matter the max- imum efficiency is probably not over 70 per cent. Very much lower efficiencies than these figures are obtained when the air supply is either deficient or greatly in excess, or when the furnace is not adapted to burn the volatile matter in the coal. D. T. Randall, in tests made in 1908 for the U. S. Geological Survey, with house-heating boilers, obtained effi- ciencies ranging from 0.62 with coke, 0.61 with anthracite, and 0.58 with semi-bituminous, down to 0.39 with Illinois coal. Available Heating Value of the Coal. — Using the figures given above as the average heating value of coal stored in a dry cellar, we have the follow- ing as the probable maximum values in British Thermal Units, of the heat available for furnishing steam or heating water or air, for the several efficiencies stated: Eff'y 0.80 B.T.U. 10,080 Semi- An. Semi-Bit. Bit. East. Bit. West. Lignite. 0.77 9,933 0.75 10,837 0.70 9,275 0.65 6,760 0.60 5,820 For average values in practice, about 10 per cent may be deducted from these figures. (It is possible that an efficiency higher than 80% may be obtained with anthracite in some forms of air-heating furnaces in which the escaping chimney gases. are cooled, by contact with the cold air inlet pipes, to comparatively low temperatures.) The value 10,000 B.T.U. is usually taken as the figure to be used in calculation for design of heating and ventilating apparatus. For coals with lower available heating values proper reductions must be made. HEATING AND VENTILATING PROBLEMS. 659 Heat Transmission through Walls, Windows, etc., in B.T.U. per sq, ft. per Hour per Degree of Difference of Temperature. Brick Walls. Thick- ness, In. Wolff. Hauss. Average, B.T.U. * Thickness, In. Wolff. Hauss. Average. B.T.U.* 4 0.66 0.537 25 0.18 0.188 43/ 4 0.48 0.508 28 0.18 0.172 8 0.45 0.397 30 0.16 0.163 10 0.34 0.351 32 0.16 0.154 12 0.33 0.313 35 0.13 0.143 15 0.26 0.272 36 0.145 0.140 16 0.27 0.260 40 0.13 0.12 0.128 20 0.23 0.22 0.222 45 0.11 0.116 24 0.20 0.194 * The average figure for brick walls was obtained by plotting the reciprocals of Wolff's and Hauss's figures and drawing a straight line between them, representing the average heat resistances, and then taking the reciprocals of the resistances for different thicknesses. The resist- ance corresponds to the straight line formula B = 0.12+ 0.165 t, where t = thickness in inches. (Hauss's figures are from a paper by Chas. F. Hauss, of Antwerp, Belgium, in Trans. A. S. H. V. E., 1904.) Solid Sandstone Walls. (Hauss.) Thickness, in. . . 12 16 20 24 28 32 36 40 44 48 B.T.U 0.45 0.39 0.35 0.32 0.29 0.26 0.24 0.22 0.20 0.19 For limestone walls, add 10 per cent. Wolff. Hauss B.T.U. B.T.U. Wolff. Hauss. B.T.U. B.T.U. Glass Surfaces. Vault light Single window Double window Single skylight Double skylight Doors. Door 1-in. pine 2-in. pine Partitions. Solid plaster, 13/ 4 to2l/4in.. 2 1/2 to 3 1/4 in . . Fireproof 2-in. pine board. . . . 1.42 1.20 0.56 1.03 0.50 0.40 0.28 0.30 0.28 1.00 0.46 1.06 0.48 0.60 0.48 Floors . Joists with double floor Concrete floor Fireproof construc- tion, planked over. Wooden beam con- struction, planked over Concrete floor brick arch Stone floor on arches Planks laid on earth. Planks laid on as- phalt Arch with air space . . Stones laid on earth. Ceilings. Joists with single floor Arches with air space 0.10 0.31 0.22 0.20 0.16 0.20 0.09 0.08 0.10 0.14 660 HEATING AND VENTILATION. Allowances for Exposures. — Wolff adds 25% for north and west ex- posures, 15% for east, and 5% for south exposures, also 10% additional for reheating, and 10% to the transmission through floor and ceilings. The allowance for reheating Mr. Wolff explains as follows in a letter to the author, Mar. 10, 1905. The allowance is made on the basis that the apparatus will not be run continuously ; in other words, that it will not be run at all, or only lightly, overnight. The rooms will cool off below the required temperature of 70°, and to be able to heat up quickly in the morning an allowance of 10% is made to the transmission figures to meet this condition. Hauss makes allowances as follows: 5% for rooms with unusual exposure; 10% where exposures are north, east, northeast, northwest and west; 31/3% where the height of ceiling is more than 13 ft.; 6 2 /3% where it is more than 15 ft.; 10% where it is more than 18 ft. For rooms heated daily, but where heating is interrupted at night, add A = 0.0025 [(N - 1) Wi] h- Z. For rooms not heated daily, add B = [0.1 W (8 - Z)] -*- Z. In these formulas W\ = B.T.U. transmitted per hour by exposed sur- faces; W = total B.T.U. necessary, including that for ventilation or changes of air; N = time from cessation of heating to time of starting fire again, hours; Z = time necessary after fire is started until required room temperature is reached, hours. Allowance for Exposure and for Leakage. — In calculations of the quantity of heat required by ordinary residences, the formula total heat /W nC\ — (Ti— To) (-T-+ ^ + ^fi7 * s commonly used. Ti = temp, of room, To = outside temp., W = exposed wall surface less window surface, G = glass surface, C = cubic contents of room, n = number of changes of air per hour. The factor n is usually assumed arbitrarily or guessed at; some writers take its value at 1, others 1 for the rooms, 2 for the halls, etc.; others object to the use of C as a factor, saying that the allowance for exposure and leakage should be made proportional to the exposed wall and glass surface since it is on these surfaces that the leakage occurs, and omitting the term wC/56 they multiply the remainder of the ex- pression by a factor for exposure, c = 1.1 to 1.3, depending on the direc- tion of the exposure. To show what different results may be obtained by the use of the two methods, the following table is calculated, apply- ing both to six rooms of widely differing sizes. Two sides of each room, north and east, are exposed. Ti = 70; T = 0; G = 1/5 (W + G). $ s **! Total Wall, Q> + + <© a Size, ft. 3 (W + G) "* to O* &5 CO 11 sq. ft. O II s $ g A 10x10x10 1,000 20x10= 200 40 5 5,600 1,250 1,120 1,680 B 10x20x10 2,000 30x10= 300 60 62/3 8,400 2,500 1,680 2,520 C 20x20x12 4,800 40x12= 480 96 10 13,440 6,000 2,688 4,032 D 20x40x14 11,200 60x14= 840 168 171/3 23,520 14.000 4,704 7,0:6 E 40x40x15 24.000 80x15=1200 240 20 33.600 30.000 6,720 10.080 F 40x80x16 51,200 120x16=1920 384 262/3 54,460 64.000 10.892 16.338 The figures in the column headed H = 70 (W/4 + G) represent the heat transmitted through the walls, those in the column 70 C/56 are the heat required for one change of air per hour; 0.2 H is the heat correspond- ing to an allowance of 20% for exposure and leakage, and 0.3 H corre- sponds to an allowance of 30%. For the small rooms A and B the difference between 70 C/56 and 0.2 H or 0.3 H is not of great importance, but it becomes very important in the largest rooms; in room F the differ- ence between 70 C/56 and 0.2 H is nearly equal to the total heat trans- mitted through the walls, indicating that the use of the cubic contents as a factor in calculations of large rooms is likely to lead to great errors. This is due to the fact that the ratio C ■*■ (W + G) varies greatly with different sizes of rooms. HEATING BY HOT-AIR FURNACES. 661 With forced ventilation, the quantity of heat needed depends chiefly upon the number of persons to be provided for. Assuming 2000 cu. ft. per hour per person, heated from 0° to 70°, and 1, 2 and 4 persons per 100 sq. ft. of floor surface, the heat required for the air is as follow.s: Room A B C D E F 1 person per 100 sq. ft. 2,500 5,000 10,000 20,000 40,000 80,000 2 persons per 100 sq. ft. 5,000 10,000 20,000 40,000 80,000 160,000 4 persons per 100 sq. ft. 10,000 20,000 40,000 80,000 160,000 320,000 Ratio of last line toff.. 1.8 2.4 3.0 3.4 4.8 5.9 Heating "by Hot-air Furnaces. — A simple formula for calculating the total heat in British Thermal Units required for heating and ventilating tt W\ nC~\ C l^ + T/ + ~~^6>\^ 1 ~' 11 ^' (See notation above.) The formula is derived as follows: The heat transmitted through 1 sq. ft. of single glass window is approximately 1 B.T.U. per hour per degree of difference of temperature, and that through 1 sq. ft. of 16-in. brick wall about 0.25 B.T.U. (For more accurate calculations figures taken from the tables (p. 659) should be used.) The specific heat of air is taken at 0.238, and the weight of 1 cu. ft. air at 70° F. at 0.075 lb. per cu. ft. The product of these figures is 0.01785, and its reciprocal is 56. For a difference T\ - T = 70°, 0.01785 X 70 = 1.2495, we may, therefore, write the formula Total heat = 70 [ c (^ + x)] + 125 A = heat conducted through walls + heat exhausted in ventilation. A is the cubic feet of air (measured at 70°) supplied to and exhausted from the building. This formula neglects the heat conducted through the roof, for which a proper addition should be made. There are two methods of heating by hot-air furnaces; one in which all the air for both heating and ventilation is taken from outdoors and exhausted from the building, and the other in which only the air for ventilation is taken from outdoors, and additional air is recirculated through the furnace from the building itself. The first method is an exceedingly wasteful one in cold weather. By the second it is possible to heat a building with no greater expenditure of fuel than is required for steam or hot-water heating. Example. — Required the amount of heat and the quantity of air to be circulated by the two methods named for a building which has G = 400, W = 2400, C = 16,000, n = 2, T\ = 70°, T = 0°, T 2 , the temperature at which the air leaves the furnace, being taken for three cases as 100°, 120°, and 140°. Assume c, the coefficient for exposure, including heat lost through roof, = 1.2. When only enough air for ventilation is taken into and exhausted from the building, the formula gives 70 X 1.2 (500 + 400) + 1.25 X 32,000 = 115,600 B.T.U. = 75,600 for heat + 40,000 for ventilation. Suppose all the air required for heating is taken from outdoors at 0° F., and all exhausted at 70 , the quantity, A, then, instead of being 32,000 cu. ft., has to be calculated as follows: Total heat = c (g + ^\ (Ti- T ) + A X 0.01785 X (Ti - T ) = 0.01785 A (T 2 - T ). Heat supplied by furnace = heat for conduction + heat for ventilation From which we find A = c (g + ^) (Ti - T ) ■*■ 0.01785 (T 2 -Ti) = 75,600 -h 0.01785 (T 2 - 70°). For the value of r 2 T 2 = 100 7 7 2 = 120 r 2 = 140 A = cu. ft 141,117 84,706 60,504 Heat lost by exhausting this air at 70° . . . 176,396 105,882 75,630 Adding 75,600 loss by walls gives total . . . 251,996 181,482 152,230 Excess above 115,600 actually required for heating and ventilating, % 118.0 57.0 31.7 662 HEATING AND VENTILATION. British Thermal Units Absorbed in Heating 1 Cu. Ft. of Air, or given up in cooling it. — (The air is measured at 70° F.) 10° 20 30 40 50 56 60 70 80 90 100 101 120 126 130 140 0.18 0.36 0.54 0.71 0.89 1. 1.07 1.25 1.43 1.61 1.78 1.96 2.14 2.25 2.32 2.5 Area in Square Inches of Pipe required to Deliver 100 Cu. Ft. of Air per Minute, at Different Velocities. — The air is measured at the temperature of the air in the pipe. Velocity per second 2 3 Area, sq. in 120 80 5 6 7 8 9 10 48 40 34.3 30 26.7 24 The quantity of air required for ventilation or heating should be figured at a standard temperature, say 70° F., but when warmer air is to be delivered into the room through pipes, the area of the pipes should be calculated on the basis of the temperature of the warm air, and not on that of the room. Example. — A room requires to be supplied with 1000 cu. ft. per min. at 70° F. for ventilation, but the air is also used for heating and is delivered into the room at 120° F. Required, the area of the delivery pipe, if the velocity of the heated air in the pipe is 6 ft. per second. From the table of volumes, given on the next page, 1000 cu. ft. at 70° = 1094 cu. ft. at 120°. From the above table of areas, at 6 ft. velocity 40 sq. in. area is required for 100 cu. ft., therefore 1094 cu. ft. will require 10.94 X 40 = 437.6 sq. in. or about 3 sq. ft. Carrying Capacity of Air Pipes. Area in sq. in. Area, sq.ft. Velocity, Feet per Second. Diam. 3 4 5 6 7 8 Cu. Ft. per Min. 5 19.63 .1364 24.6 32.7 40.9 49.1 57.3 65.5 6 28.27 .1963 35.3 47.1 58.9 70.7 82.4 94.2 7 38.48 .2673 48.1 64.2 80.2 96.2 112. 128. 8 50.27 .3491 62.8 83.8 105. 126. 147. 168. 9 63.62 .4418 80.0 106. 133. 159. 186. 212. 10 78.54 .5454 98.2 131. 164. 196. 229. 262. 11 95.03 .6600 119. 158. 198. 238. 277. 317. 12 113.1 .7854 141. 188. 236. 283. 330. 377. 13 132.7 .9218 166. 221. 277. 332. 387. 442. 14 153.9 1.069 192. 257. 321. 385. 449. 513. 15 176.7 1.227 221. 294. 368. 442. 515. 589. 11.3 100. 0.694 125. 167. 208. 250. 292. 333. 13.6 144. I. 180. 240. 300. 360. 420. 480. The figures in the table give the carrying capacity of pipes in cu. ft. of air at the temperature of the air flowing in the pipes. To reduce the figures to cu. ft. at a standard temperature (such as 70° F.) divide by the ratio of the volume per cu. ft. of the air in the pipe to that of the air of the standard temperature, as in the following table: HEATING BY HOT-AIR FURNACES. 663 Volume of Air a t Different Temperatures. (Atmospheric pressure.) Fahr. Deg. Cu. Ft. in 1 lb. Compar- ative Volume. Fahr. Deg. Cu. Ft. in 1 lb. Compar- ative Volume. Fahr. Deg. Cu.Ft. in 1 lb. Compar- ative Volume. 11.583 0.867 90 13.845 1.038 160 15.603 1.169 32 12.387 0.928 100 14.096 1.056 170 15.854 1.188 40 12.586 0.943 110 14.346 1.075 180 16.106 1.207 50 12.840 0.962 120 14.596 1.094 190 16.357 1.226 62 13.141 0.985 130 14.848 1.113 200 16.608 1.245 70 13.342 1.000 140 15.100 1.132 210 16.860 1.264 80 13.593 1.019 150 15.351 1.151 212 16.910 1.267 Sizes of Air Pipes Used in Furnace Heating. (W. G. Snow, Eng. News, April 12, 1900.) Length of Room, Ft. W'th. of Room Ft. 10 12 14 16 18 20 22 24 26 28 30 Diameter of Pipe, Ins. 8.... 8, 7 8, 7 8,7 9,8 9,8 9,8 9, 8 10, 8 10,8 9, 8 10, 8 10, 8 10,9 11,9 10.... 10, 8 10, 9 11, 9 11, 9 12, 10 10, 9 11, 9 11, 9 12, 10 12, 10 13, 11 12.... 11, 9 12, 10 12, 10 13, 11 13, 11 12, 10 12, 10 13, 10 13, 11 13, 11 14.... 13, 10 13, 10 13, 11 14, 12 13, 10 13, 11 14, 12 14, 12 16.... 13 11 18.... 14 12 20.... 14, 12 The first figure in each column shows the size of pipe for the first floor and the second figure the size for the second floor. Temperature at regis- ter, 140°; room, 70°; outside, 0°. Rooms 8 to 16 ft. in width assumed to be 9 ft. high; 18 to 20 ft. width, 10 ft. high. When first-floor pipes are longer than 15 ft. use one size larger than that stated. For third floor, use one size smaller than for second floor. For rooms with three expo- sures, increase the area of pipe in proportion to the exposure. The table was calculated on the following basis: The loss of heat is calculated by first reducing the total exposure to equivalent glass surface. This is done by adding to the actual glass surface one-quarter the area of exposed wood and plaster or brick walls and V20 the area of floor or ceiling. Ten per cent is added where the exposure is severe. The window area assumed is 20 % of the entire ex- posure of the room. Multiply the equivalent of glass surface by 85. The product will be the total loss of heat by transmission per hour. Assuming the temperature of the entering air to be 140° and that of the room to be 70°, the air escaping at approximately the latter tempera- ture will carry away one-half the heat brought in. The other half, corre- sponding to the drop in temperature from 140° to 70°, is lost by trans- mission. With outside temperature zero, each cubic foot of air at 140° brings into the room 2.2 heat units.. Since one-half of this, or 1.1 heat units, can be utilized to offset the loss by transmission, to ascertain the volume of air per hour at 140° required to heat a given room, divide the loss of heat by transmission by 1.1. This result divided by 60 gives the number of cubic feet per minute. In calculating the table, maximum velocities of 280 and 400 ft. were used for pipes leading to the first and second floors respectively. The size of the smaller pipes was based on lower velocities, according to their size, to allow for their greater resist- ance and loss of temperature. 664 HEATING AND VENTILATION. Furnace-Heating with Forced Air Supply. (The Metal Worker, April 8, 1905.) —Tests were made of a Kelsey furnace with the air supply furnished by a 48-in. Sturtevant disk fan driven by a 5 H.P. electric motor. A connection was made from the air intake, between the fan and the furnace, to the ash pit so that the rate of combustion could be regu- lated independently of the chimney-draft condition. The furnace had 4.91 sq. ft. of grate surface and 238 sq. ft. of heating surface. The volume of air was determined by anemometer readings at 24 points in a cross- section of a rectangular intake of 11.88 sq. ft. area. The principal results obtained in two tests of 8 hours each are as follows: Av. temp, of the cold air Per cent humidity of the cold air Av. temp, of the warm air Air delivered to heater, cu. ft. per hour. . . . B.T.U. absorbed by the dry air per hour. . . B.T.U. absorbed by the vapor per hour .... Avge. no. of pounds of coal burned per hour B.T.U. given by the coal per hour 529,200 Per cent efficiency of the furnace Grate Surface and Rate of Burning Coal. In steam boilers for power plants, which are constantly attended by firemen, coal is generally burned at between 10 and 30 lbs. per sq. ft. of grate per hour. In small boilers, house heaters and furnaces, which even in the coldest weather are supplied with fresh coal only once in several hours, it is necessary to burn the coal at very much slower rates. Taking a cubic foot of coal as weighing 60 lbs., in a bed 12 inches deep, and 1 sq. ft. of grate area, it would be one-half burned away in 71/2 hours at a rate of burning of 4 lbs. per sq. ft. of grate per hour. This figure, 4 lbs., is commonly taken in designing grate surface for house-heating boilers and furnaces. Using this figure we have the following as the rated capacity of different areas of grate surface. 39° 58° 71 56 135° 152° 250,896 249,195 451,872 421,496 2,016 3,102 36 33.5 529,200 492,450 85.7 86.2 Rated Capacity of Furnaces and Boilers for House Heating. Coal- burning Capacity Equiv. lbs. Equiv. Equiv. Diam. Capacity, lbs. cu. ft. of Area in — B.T.U. Steam Air per Air at Round per Evap. Hour 70° Grate. Hour. Hour. 212° per Hour. Heated 100°. Heated 100°. ins. ^q.in. sq.ft. lbs. (a) (b) (O (d) 12 113.1 .785 3.142 31,420 32.5 1,320 17,610 14 153.9 1.069 4.276 42,760 44.3 1,797 23,970 16 201.1 1.396 5.585 55,850 57.8 2,347 31,300 18 254.5 1.76'/ 7.069 70,690 73.2 2,970 39,620 20 314.2 2.182 8.728 87,280 90.4 3,667 43,920 22 380.1 2.640 10.560 105,600 109.4 4,437 59,190 24 452.4 3.142 12.566 125,660 130.1 5,280 70,430 26 530.9 3.687 14.748 147,480 152.7 6,197 82,670 28 615.8 4.276 17.104 171,040 177.1 7,187 95,870 30 706.9 4.909 19.636 196,360 203.3 8,260 110,190 32 804.2 5.585 22.340 223,400 231.3 9,387 125,220 34 907.9 6.305 25.220 252,200 261.2 10,597 141,350 36 1017.9 7.069 28.276 282,760 292.8 11,881 V58.490 Figures in column (b) = (a) -s- 965.7. Figures in column (c) = (a) -h (100 X 0.238). Figures in column (d) = (c) X 13.34. Latent heat of steam at 212° = 965.7 B.T.U. [new steam tables give 970.4]. Specific heat of air = 0.238. Note that the figures in the last three columns are all based on the rate of combustion of 4 lbs. of coal per sq. ft. of grate per hour, which is taken as the standard for house heating. For heating schoolhouses and other large buildings where the furnace is fed with coal more frequently a 4 2.775 40,000 27,750 41.25 28.61 156.5 108.7 STEAM-HEATING. 665 much higher actual capacity may be obtained from the grate surface named. A committee of the Am. Soc. H. and V. Engrs. in 1909 says: The grate surface to be provided depends on the rate of combustion, and this in turn depends on the attendance and draft, and on the size of the boiler. Small boilers are usually adapted for intermittent attention and a slow rate of combustion. The larger the boiler, the more attention is given to it, and the more heating surface is provided per square foot of grate. The following rates of combustion are common for internally fired heating boilers: Sq. ft. of grate 4 to 8 10 to 18 20 to 30 Lbs. coal per sq. ft. grate per hr. not over 4 6 10 Capacity of 1 sq. ft. and of 100 sq. in. of Grate Surface, for Steam, Hot-water, or Furnace Heating. (Based on burning 4 lbs. of coal per sq. ft. of grate per hour and 10,000 B.T.U. available heating value of 1 lb. of coal.) 1 sq. ft. 100 sq. ins. grate equals grate equals lbs. of coal per hour. B.T.U. per hour. lbs. of steam evap. from and at 212° per hr. sq. ft. of steam radiating surface = B.T.U. -4- 255.6*. 261.4 181.5 sq. ft. of hot-water radiating surface = B.T.U. -J- 153 t- 22,420. 15,570. cu. ft. of air (measured at 70° F.) per hour heated 100°. * Steam temperature 212°, room temperature 70°, radiator coefficient, that is the B.T.U, transmitted persq. ft. of surface per hour per degree of difference of temperature, 1.8. t Water temperature 160°, room temperature 70°, radiator co- efficient 1.7. For any other rate of combustion than 4 lbs., multiply the figures in the table by that rate and divide by 4. STEAM-HEATING. The Rating of House-heating Boilers. (W. Kent, Trans. A. S. H. V. E., 1909.) The rating of a steam-boiler for house-heating may be based upon one or more of several data: 1, square feet of grate-surface; 2, square feet of heating-surface; 3, coal-burning capacity; 4, steam-making capacity; 5, square feet of steam-radiating-surface, including mains, that it will supply. In establishing such a rating the following considerations should be taken into account: 1. One sq. ft. of cast-iron radiator surface will give off about 250 B.T.U. per hour under ordinary conditions of temperature of steam 21 2°, and temperature of room 70°. 2. One pound of good anthracite or semi-bituminous coal under the best conditions of air-supply, in a boiler properly proportioned, will transmit about 10,000 B.T.U. to the boiler. 3. In order to obtain this economical result from the coal the boilers should be driven at a rate not greatly exceeding 2 lbs. of water evaporated from and at 212° per sq. ft. of heating-surface per hour, corresponding to a heat transmission of 2 X 970 = 1940, or, say, approximately 2000 B.T.U. per hour per sq. ft. of heating-surface. 4. A satisfactory boiler or furnace for house-heating should not require coal to be fed oftener than once in 8 hours; this requires a rate of burning of only 3 to 5 pounds of coal per sq. ft. of grate per hour. 5. For commercial and constructive reasons, it is not convenient to establish a fixed ratio of heating- to grate-surface for all sizes of boilers. The grate-surface is limited by the available area in which it may be placed, but on a given grate more heating-surface may be piled in one form of boiler than in another, and in boilers of one general form one boiler may be built higher than another, thus obtaining a greater amount of heating-surface. 666 HEATING AND VENTILATION. 6. The rate of burning coal and the ratio of heating- to grate-surface both being variable, the coal-burning rate and the ratio may be so related to each other as to establish condition 3, viz., a rate of evaporation of 2 lbs. of water from and at 212° per sq. ft. of heating-surface per hour. These general considerations lead to the following calculations: 1 lb. of coal, 10,000 B.T.U. utilized in the boiler, will supply 10,000 *■ 250 = 40 sq. ft. radiating-surface, and will require 10,000 4- 2000 = 5 sq. ft. boiler heating-surface. 1 sq. ft. of boiler-surface will supply 2000 -h 250 or 40 ■*- 5 = 8 sq. ft. radiating-surface. Low Boiler. Medi- um. High Boiler. 1 sq. ft. of grate should burn 1 sq. ft. of grate should develop. 1 sq. ft. of grate will require 1 sq. ft. of grate will supply Type of boiler, depending on ratio heating- -*- grate-surface, 3 30,000 15 120 40,000 20 160 B. 5 lb. coal per hour. 50,000 B.T.U. per hour. 25 sq. ft. heating-surf. 200 sq.ft. radiating-sur. C. Table of Ratings. 6 T3 a 1 <2 fa ™ 13 £ 3 n aJ§ > ,- H3 gfa 6 03 o fa " ^5 Is m fa ft >> H fa 6 1 xn go S W O a 73 6* A 1... 1 15 3 30 120 B 8 .. 8 160 32 320 1,280 A 2... 2 30 6 60 240 V, 6 6 150 30 300 1,200 A 3... 3 45 9 90 360 (1 7 7 175 35 350 1,400 A A... 4 60 12 120 480 (1 8 8 200 40 400 1,600 A 5... 5 75 15 150 600 10 .. 10 250 50 500 2,000 B 4... 4 80 16 160 640 12 .. 12 300 60 600 2,400 B 5... 5 100 20 200 800 a 14 .. 14 350 70 700 2,800 B 6... 6 120 24 240 960 C 16 .. 16 400 80 800 3,200 B 7... 7 140 28 280 1,120 The table is based on the utilization in the boiler of 10,000 B.T.U. per pound of good coal. For poorer coal the same figures will hold good except the pounds coal burned per hour, which should be increased in the ratio of the B.T.U. of the good to that of the poor coal. Thus for coal from which 8000 B.T.U. can be utilized the coal burned per hour will be 25 per cent greater. For comparison with the above table the following figures are taken and calculated from the catalogue of a prominent maker of cast-iron boilers: Coal H R 5|* per Heat- Radiat- H R R B.T.U. Hour Height. G mg- ing-sur- — — ~ per Hour per Grate. sur- face. face. G G H = Rx250 « sq.ft. Grate * Low I 2.1 45 210 21.5 100 4.7 52,500 1,167 2.5 1 4.7 90 600 19.1 128 6.7 150,000 1,667 3.2 Medium.. ( 4.2 103 600 24.5 143 5.8 150,000 1,456 3.6 \ 8.2 195 1,500 23.8 183 7.7 375,000 1,923 4.6 High ( 6.7 \ 14.7 210 1,200 31.3 179 5.7 300,000 1,476 4.5 420 3,300 28.6 225 7.9 825,000 1,964 5.6 Equals B.T.U. per hour -h 10,000 G. STEAM-HEATING. 667 Testing Cast-iron House-heating Boilers. The testing of the evaporating power and the economy of small-sized boilers is more difficult than the testing of large steam-boilers for the reason that the small quantity of coal burned in a day makes it impossible to procure a uniform condition of the coal on the grate throughout the test, and large errors are apt to be made in the calculation on account of the difference of condition at the beginning and end of a test. The following is suggested as a method of test which will avoid these errors. (a) Measure the grate-surface and weigh out an amount of coal equal to 30, 40, or 50 lbs. per sq. ft. of grate, according to the type A, B, or C, or the ratio of heating- to grate-surface. (b) Disconnect the steam-pipe, so that the steam may be wasted at atmospheric pressure. Fill the boiler with cold water to a marked level, and take the weight of this water and its temperature. (c) Start a brisk fire with plenty of wood, so as to cause the coal to ignite rapidly; feed the coal as needed, and gradually increase the thick- ness of the bed of coal as it burns brightly on top, getting the fire-pot full as the last of the coal is fired. Then burn away all the coal until it ceases to make steam, when the test may be considered as at an end. (d) Record the temperature of the gases of combustion in the flue every half-hour. (e) Periodically, as needed, feed cold water, which has been weighed, to bring the water level to the original mark. Record the time and the weight. Calculations. Total water fed to the boiler, including original cold water, pounds X (212° — original cold-water tem- perature) = B.T.U. Water apparently evaporated, pounds X 970 = B.T.U. Add correction for increased bulk of hot water: Original water, pounds X (62 " 3 ~ 59-8) X 970 = B.T.U. Total ' B.T.U. Divide by 970 to obtain equivalent water evaporation from and at 212° F. Divide by the number of pounds of coal to obtain equivalent water per pound of coal, The last result may be considerably less than 10 pounds on account of imperfect combustion at the beginning of the test, excessive air-supply when the coal bed is thin in the latter half of the test, and loss by radiation, but the results will be fairly comparable with results from other boilers of the same size and run under the same conditions. The records of water fed and of temperature of gases should be plotted, with time as the base, for comparison with other tests. Proportions of House-heating Boilers. — A committee of the Am. Soc. Heating and Ventilating Engineers, reporting in 1909 on the method of rating small house-heating boilers, shows the following ratings, in square feet of radiating surface supplied by certain boilers of nearly the same nominal capacity, as given in makers' catalogues. Boiler A. B. C. D. E. F. Rated capacity. . 800 800 775 750 750 750 Square inches of grate 616 740 648 528 630 648 Ratio of grate to 100 sq. ft. of capacity 77 92.5 83.6 70.4 84 86.2 Estimated rate of combustion 5.1 4.2 4.65 5.63 4.4 4.5 The figures in the last line are lbs. of coal per sq. ft. of grate surface per hour, and are based on the assumptions of 10,000 B.T.U. utilized per lb. of coal and 270 B.T.U. transmitted by each sq. ft. of radiating sur- face per hour. 668 HEATING AND VENTILATION. The question of heating surface in a boiler seems to be an unknown quantity, and inquiry among the manufacturers does not produce much information on the subject." Following is the list of sizes and ratings of the "Manhattan" sectional steam boiler. The figures for sq. ft. of grate surface and for the ratio of heating to grate surface (approx.) have been computed from the sizes given in the catalogue (1909). "o ttf +3 a bi "3 oi -p a *S £ ll^-g 03 03 M G "8 T ; 11^-t 03 — ■ 03 03 £g Square f Direct R tion Boi will Sup Size of 03 O go u a Square f Direct R tion Boi will Sup Size of 03^ h .20£ 1^ Grate. 8 zsu Grate. b 3 -2 ins. sq.ft. ins. sq.ft. 4 450 18x19 2.37 68 29 10 2250 24x63 10.5 212 20 5 600 18x25 3.75 84 23 6 2200 36x36 9 256 28 6 750 18x31 3.87 100 26 7 2700 36x43 11.74 298 26 7 900 18x37 4.65 116 25 8 3200 36x50 13.33 340 26 8 1050 18X43 5.37 132 25 9 3700 36x57 14.25 382 26 5 1000 24x30 5 111 22 10 4200 36x64 16 424 26 6 1250 24x36 6 128 21 11 4700 36x71 17.5 466 27 7 1500 24x43 7.16 149 21 12 5200 36x78 19.5 508 26 8 1750 24x50 8.33 170 20 13 5700 36x84 21 550 26 9 2000 24x57 9.5 191 20 14 6200 36X90 22.5 592 26 It appears from this list that there are three sets of proportions, corre- sponding to the three widths of grate surface. The average ratio of heating to grate surface in the three sets is respectively 25.0, 20.7, and 25.8; the rated sq. ft. of radiating surface per sq. ft. of grate is 185, 208, and 259, and the sq. ft. of radiating surface per sq. ft. of boiler heating surface is 7.4, 10.1, and 9.8. Taking 10,000 B.T.U. utilized per lb. of coal, and 250 B.T.U. emitted per sq. ft. of radiating surface per hour, the rate of combustion required to supply the radiating surface is respec- tively 4.62, 5.22, and 6.40 lbs. per sq. ft. of grate per hour. Coefficient of Heat Transmission in Direct Radiation. — The value of K, or the B.T.U. transmitted per sq. ft. of radiating surface per hour per degree of difference of temperature between the steam (or hot water) and the air in the room, is commonly taken at 1.8 in steam heating, with a temperature difference of about 142°, and 1.6 in hot-water heat- ing, with a temperature difference averaging 80°. Its value as found by test varies with the conditions; thus the total heat transmitted is not directly proportional to the temperature difference, but increases at a faster rate; single pipes exposed on all sides transmit more heat than pipes in a group; low radiators more than high ones; radiators exposed to currents of cool air more than those in relatively quiet air; radiators with a free circulation of steam throughout more than those that are partly filled with water or air, etc. The total range of the value of K, for ordinary conditions of practice, is probably between 1.5 and 2.0 for steam-heating with a temperature difference of 140°, averaging 1.8, and between 1.2 and 1.7, averaging 1.6, for hot-water heating, with a tem- perature difference of 80%. C. F. Hauss, Trans. A. S. H. V. E., 1904, gives as a basis for calcula- tion, for a room heated to 70° with steam at IV2 lbs. gauge pressure (temperature difference 146° F.) 1 sq. ft. of single column radiator gives off 300 B.T.U. per hour; 2-column, 275; 3-column, 250; 4-column, 225. Value of K in Cast-iron Direct Radiators. (J. K. Allen, Trans. A. S. H. V. E., 1908.) Ts = temp, of steam; 2 7 1 = temp, of room. 7/s-7\ = 110 120 130 140 150 160 2-col. rad 1.71 1.745 1.76 1.82 1.855 1.895 3-col. rad 1.65 1.695 1.745 1.79 1.835 1.885 Ts-T t = 170 180 200 220 240 260 2-col. rad 1.93 1.965 2.04 2.11 2.185 2.265 3-col. rad 1.93 1.98 2.075 2.165 2.260 2.36 STEAM-HEATING. 669 B.T.TJ. Transmitted per Hour per Sq. Ft. of Heating Surface in Indirect Radiators. (W. S. Munroe, Eng. Rec, Nov. 18, 1899.) Cu. ft. of air per hour per sq. ft. of surface. 100 200 300 400 500 600 700 800 900 B.T.U. per hour per sq. ft. of heating surface. "Gold Pin ")(a). .. 200 325 450 560 670 780 870 950 1030 radiator J (6) . . . 300 550 760 950 1130 1300 "Whittier" (b)...250 400 520 620 710 B.T.U. per hr. per sq. ft. per deg. diff. of temp.* Gold Pin (a) 1.3 2.2 3.0 3.7 4.5 5.2 5.8 6.3 6.9 Gold Pin (6) 2.0 3.7 5.1 6.3 7.7 8.7 Whittier (6) 1.7 2.7 3.5 4.1 4.7 Temperature difference between steam and entering air, (a) 150; (&) 215. * Between steam and entering air. Short Rules for Computing Radiating-Surfaces. — In the early days of steam-heating, when little was known about " British Thermal Units," it was customary to estimate the amount of radiating-surface by dividing the cubic contents of the room to be heated by a certain factor supposed to be derived from "experience." Two of these rules are as follows: One square foot of surface will heat from 40 to 100 cu. ft. of space to 75° in — 10° latitudes. This range is intended to meet conditions of exposed or corner rooms of buildings, and those less so, as intermediate ones of a block. As a general rule, 1 sq. ft. of surface will heat 70 cu. ft. of air in outer or front rooms and 100 cu. ft. in inner rooms. In large stores in cities, with buildings on each side, 1 to 100 is ample. The following are approximate proportions: One square foot radiating-surface will heat : In Dwellings, In Hall, Stores, In Churches, Schoolrooms, Lofts, Factories, Large Audito- Offices, etc. etc. riums, etc. Bv direct radiation. ... 60 to 80 ft. 75 to 100 ft. 150 to 200 ft. By indirect radiation.. 40 to 50 ft. 50 to 70 ft. 100 to 140 ft. Isolated buildings exposed to prevailing north or west winds should have a generous addition made to the heating-surface on their exposed sides. 1 sq. ft. of boiler-surface will supply from 7 to 10 sq. ft. of radiating- surface, depending upon the size of boiler and the efficiency of its surface, as well as that of the radiating-surface. Small boilers for house use should be much larger proportionately than large plants. Each horse- power of boiler will supply from 240 to 360 ft. of 1-in. steam-pipe, or 80 to 120 sq. ft. of radiating-surface. Under ordinary conditions 1 horse-power will heat, approximately, in — Brick dwellings, in blocks, as in cities 15,000 to 20,000 cu. ft. Brick stores, in blocks 10,000 " 15,000 Brick dwellings, exposed all round 10,000 " 15,000 Brick mills, shops, factories, etc 7,000 " 10,000 " Wooden dwellings, exposed 7,000 " 10,000 Foundries and wooden shops 6,000 " 10,000 Exhibition buildings, largely glass, etc 4,000 " 15,000 Such "rules of thumb," as they are called, are generally supplanted by the modern "heat-unit" methods. Carrying Capacity of Pipes in Low-Pressure Steam Heating. (W. Kent, Trans. A. S, H. V. E., 1907,) — The following table is based on an assumed drop of 1 pound pressure per 1000 feet, not because that is the drop which should always be used — in fact the writer believes that In large installations a far greater drop is permissible — but because it gives a basis upon which the flow for any other drop may be calculated, 670 HEATING AND VENTILATION. merely by multiplying the figures in the tables by the square root of the assigned drop. The formula from which the tables are calculated is the well known one. i, W = c -v' w (pi — gg) d 5 , in which W = weight of steam in lbs. per minute; w = weight of steam in pounds per cubic foot, at the entering pressure, j> x ; p^ the pressure at the end of the pipe; d the actual diameter of standard wrought-iron pipe in inches, and L the length in feet. The coefficients c are derived from Darcy's experiments on flow of water in pipes, and are believed to be as accurate as any that have been derived from the very few recorded experiments on steam. Nominal diam. of pipe. Value of c — Nominal diam. of pipe. Value of c — V?, 3/ 4 1 U/4 IV?, 2 21/?, 3 it 8 42 4i i 48 50 V2 i 54.8 56.2 4 41/9 5 6 7 8 9 10 57.8 58.3 58.7 59.5 60.2 60.8 61.3 61.7 31/2 57.1 12 62.1 Flow of Steam at Low Pressures in Pounds per Hour for a Uni- form Drop at the Rate of One Pound per 1000 Feet Length of Straight Pipe. Nominal Diam. of Pipe. Steam Pressures, by Gauge, at Entrance of Pipe. 0.3 1.3 2.3 8.3 4.3 5.3 6.3 8.3 10.3 Flow of Steam, Pounds per Hour. 1/2 1 3/4 11/4 11/2 2... 21/2 31/2 4... 4l/ 2 7... 8... 9... 10.. 12.. 19 40 61 120 195 345 505 701 938 1252 2011 2936 4082 5462 7314 11550 2 4.3 4.4 4.6 4.7 4.8 4.9 5.1 7 10.0 10.3 10.5 10.8 11.0 11.3 11.8 19.6 20.2 20.7 21.2 21.7 22.3 23.2 1 41.3 42.5 43.7 44.8 45.9 46.9 49.0 4 63.2 65.1 66.8 68.6 70.3 71.9 75.0 8 124.5 128.2 131.6 135.0 138.3 141.5 147.7 7 201.8 207.5 213.2 218.7 224.0 229.2 239.2 5 356.1 366.5 376.4 386.1 395.5 404.7 422.4 3 520.8 535.9 550.5 564.7 578.5 591.8 618.0 4 723.0 744.0 764.4 784.2 803.4 822.0 857.4 7 967.6 995.8 1023. 1049. 1075. 1100. 1148. 1291. 1328. 1364. 1399. 1433. 1467. 1531. 2074. 2134. 2192. 2248. 2303. 2356. 2459. 3027. 3115. 3199. 3281. 3362. 3440. 3590. 4208. 4331. 4448. 4564. 4674. 4783. 4991. 3630. 5794. 5951. 6102. 6252. 6396. 6678. 7536. 7758. 7968. 8172. 8370. 8562. 8940. 11916. 12264. 12594. 12918. 13236. 13542. 14136. 5.3 12.3 24.2 50.9 78.0 153.6 248.8 439.3 642.6 891.6 1193. 1592. 2557. 3733. 5191. 6942. 9294. 14700. For any other drop of pressure per 1000 feet length, multiply the fig- ures in the table by the square root of that drop. In all cases the judgment of the engineer must be used in the assump- tion of the drop to be allowed. For small distributing pipes it will gen- erally be desirable to assume a drop of not more than one pound per 1000 feet to insure that each single radiator shall always have an ample supply for the worst conditions, and in that case the size of piping given in the table up to two inches may be used; but for main pipes supplying totals of more than 500 square feet, greater drops may be allowed. STEAM-HEATING. 671 Proportioning Pipes to Radiating Surface. Figures Used in Calculation of Radiating Surface. P = Pressure by gauge, lbs. per sq. in. 0. 0.3 1.3 2.3 3.3 4.3 5.3 6.3 8.3 10.3 L = latent heat of evaporation, B.T.U. per lb.* 965.7 965.0 962.6 960.4 958.3 956.3 954.4 952.6 949.1 945.8 Temperature Fahrenheit, 1\. 212. 213. 216.3 219.4 222.4 225.2 227.9 230.5 235.4 240.0 Ti= Ti— 70°, difference of temperature. 146.3 149.4 152.4 155.2 157.9 160.5 165.4 170.0 142. Hi = 143. Tt X l.i heat transmission per sq. ft. radiating surface, B.T.U. per hour. 255.6 257.4 263.3 268.9 274.3 279.2 284.2 288.9 297.7 306.0 #1-*- L = steam condensed per sq. ft. radiating surface, lbs. per hour. 0.2647 0.267 0.274 0.280 0.286 0.292 0.298 0.303 0.314 0.324 Reciprocal of above = radiating surface per lb. of steam condensed per hour. 3.78 3.75 3.65 3.57 3.50 3.42 3.36 3.30 3.18 3.09 The last three lines of figures are based on the empirical constant 1.8 for the average British thermal units transmitted per square foot of radi- ating surface per hour per degree of difference of temperature. This figure is approximately correct for several forms of both cast-iron radia- tors and pipe coils, not over 30 inches high and not over two pipes in width. Radiating Surface Supplied by Different Sizes of Pipe. On basis of steam in pipe at 0.3 and 10.3 lbs. gauge pressure, tempera- ture of room 70°, heat transmitted per square foot radiating surface 257.4 and 306 British thermal units per hour, and drop of pressure in pipe at the rate of 1 lb. per 1000 feet length; = pounds of steam per hour in the table on the preceding page, 1st column, X 3.75, and last column, X 3.09. Size of Pipe. Radiating Surface, Sq. Ft. Size of Pipe, Radiating Surface, Sq. Ft. Size of Pipe. Radiating Surface, Sq. Ft. In. 0.3 1b. 10.3 lb. In, 0.3 1b. 10.3 1b. In. 0.3 1b. 10.31b. V2 3/4 1 H/4 H/2 2 16 36 71 150 230 453 16 38 75 157 241 475 21/2 3 31/2 4 41/2 734 1,296 1,895 2,630 3,520 4,695 769 1,357 1,986 2,755 3,686 4,919 6 7 8 9 10 12 7,541 11,010 15,307 20,482 27,427 43,312 7,901 11,535 16,040 21,451 28,718 45,423 For greater drops than 1 lb. per 1000 ft. length of pipe, multiply the figures by the square root of the drop. * The latest steam tables (1909) give somewhat higher figures, but the difference is unimportant here. 672 HEATING AND VENTILATION. Sizes of Steam Pipes in Heating Plants. — G. W. Stanton, in Heating and Ventilating Mag., April, 1908, gives tables for proportioning pipes to radiating surface, from which the following table is condensed: Sup- ply Radiating Surface Sq .Ft. Returns. Drips. Connections. Pipe. Ins. A B C D B dD A BidD Ai AaBA B 2 C 2 1 11/4 H/2 2 21/2 24 60 125 250 600 800 1,000 1,600 1,900 2,300 4,100 6,500 9,600 13,600 60 100 200 400 700 1,000 1,600 2,300 3,200 4,100 6,500 9,600 13,600 36 72 120 280 528 900 1,320 1,920 2,760 3,720 6,000 9,000 12,800 17,800 23,200 37,000 54,000 76,000 60 120 240 480 880 1,500 2,200 3,200 4,600 6,200 10,000 15,000 21,600 30,000 39,000 62,000 92,000 130,000 1 1 11/4 H/2 2 2 21/2 21/2 21/2 3 3 31/2 4 1 1 11/4 U/2 2 21/2 21/2 3 3 31/2 31/2 4 4 41/2 5 6 7 8 3/4 3/4 1 11/4 H/4 U/2 1 L/2 U/2 3/4 , 3/4 1 11/4 11/4 11/4 11/4 H/4 H/2 2 21/2 3 31/2 4 41/2 1 U/4 U/2 2 1 1 11/4 U/2 3 31/2 4 41/2 6 7 8 9 10 Supply mains and risers are of the same size. Riser connections on the two-pipe system to be the same size as the riser. 12 14 16 5 lb. pressure. Ai, 300 400 500 600 700 800 900 1000 . 58 0.5 . 45 0.41 0.38 0.35 0.33 0.32 A. For single-pipe steam-heating system riser connections. Ai, radiator connections. B. Two-pipe system to 5 lb. pressure; Bi, Ci, radiator connections, supply; Bi, Ci, radiator connections, return. C. D. Two-pipe system 2 and 5 lbs. respectively, mains and risers not over 100 ft. length. For other lengths, multiply the given radiating surface by factors, as below: Length, ft.... 200 Factor 0.71 Mr. Stanton says: Theoretically both supply and return mains could be much smaller, but in practice it has been found that while smaller pipes can be used if a job is properly and carefully figured and propor- tioned and installed, for work as ordinarily installed it is far safer to use the sizes that have been tried and proven. By using the sizes given a job will circulate throughout with 1 lb. steam pressure at the boiler. Resistance of Fittings. — Where the pipe supplying the radiation con- tains a large number of fittings, or other conditions make such a refine- ment necessary, it is advisable to add to the actual distance of the radia- tion from the source of supply a distance equivalent to the resistance offered by the fittings, and by the entrance to the radiator, the value of which, expressed in feet of pipe of the same diameter as the fitting, will be found in the accompanying table. Power, Dec, 1907. Feet op Pipe to be Added for Each Fitting. Size Pipe. 1 U/4 U/2 2 21/2 3 31/2 4 41/2 5 6 7 8 9 10 Elbows... 3 4 5 7 8 10 12 13 15 17 20 23 27 30 33 Globe V.. 7 8 10 13 17 20 23 27 30 33 40 47 53 60 67 Entrance 5 6 8 10 12 15 18 20 23 25 30 35 40 45 50 STEAM-HEATING. 673 Overhead Steam-pipes. (A. R. Wolff, Stevens Indicator, 1887.) — When the overhead system of steam-heating is employed, in which sys- tem direct radiating-pipes, usually 1 1/4 in. in diam., are placed in rows overhead, suspended upon horizontal racks, the pipes running horizon- tally, and side by side, around the whole interior of the building, from 2 to 3 ft. from the walls, and from 2 to 4 ft. from the ceiling, the amount of li/4-in. pipe required, according to Mr. C. J. H. Woodbury, for heating mills (for which use this system is deservedly much in vogue), is about 1 ft. in length for every 90 cu. ft. of space. Of course a great range of difference exists, due to the special character of the operating machinery in the mill, both in respect to the amount of air circulated by the ma- chinery, and also the aid to warming the room by the friction of the journals. Removal of Air from Radiators. Vacuum Systems. — In order that a steam radiator may work at its highest capacity it is necessary that it be neither water-bound nor air-bound. Proper drainage must therefore be provided, and also means for continuously, or frequently, removing air from the system, such as automatic air- valves on each radiator, an air-pump or an air-ejector on a chamber or receiver into which the returns are carried, or separate air-pipes connecting each radiator with a vacuum chamber. When a vacuum- system is used, especially with a high vacuum, much lower temperatures than usual may be used in the radiators, which is an advantage in moderate weather. Steam-consumption in Car-heating. C, M. & St. Paul Railway Tests. (Engineering, June 27, 1890, p. 764.) Outside Temperature. Inside Temperature. ^IfcL^Uonr! 011 40 70 70 lbs. 30 70 85 10 70 100 Heating a Greenhouse by Steam. — Wm. J. Baldwin answers a question in the American Machinist as below: With five pounds steam- pressure, how many square feet or inches of heating-surface is necessary to heat 100 square feet of glass on the roof, ends, and sides of a green- house in order to maintain a night heat of 55° to 65°, while the thermom- eter outside ranges at from 15° to 20° below zero; also, what boiler- surface is necessary? Which is the best for the purpose to use — 2" pipe or 1 1/4" pipe? Ans. — Reliable authorities agree that 1.25 to 1.50 cubic feet of air in an enclosed space will be cooled per minute per sq. ft. of glass as many degrees as the internal temperature of the house exceeds that of the air outside. Between + 65° and —20° there will be a difference of 85°, or, say, one cubic foot of air cooled 127.5° F. for each sq. ft. of glass for the most extreme condition mentioned. Multiply this by the number of square feet of glass and by 60, and we have the number of cubic feet of air cooled 1° per hour within the building or house. Divide the number thus found by 48, and it gives the units of heat required, approximately. Divide again by 953, and it will give the number of pounds of steam that must be condensed from a pressure and temperature of five pounds above atmosphere to water at the same temperature in an hour to main- tain the heat. Each square foot of surface of pipe will condense from 1/4 to nearly 1/2 lb. of steam per hour, according as the coils are exposed or well or poorly arranged, for which an average of 1/3 lb. may be taken. According to this, it will require 3 sq. ft. of pipe surface per lb. of steam to be condensed. Proportion the heating-surface of the boiler to have about one fifth the actual radiating-surface, if you wish to keep steam over night, and proportion the grate to burn not more than six pounds of coal per sq. ft. of grate per hour. With very slow combustion, such as takes place in base-burning boilers, the grate might be proportioned for four to five pounds of coal per hour. It is cheaper to make coils of H/4" pipe than of 2", and there is nothing to be gained by using 2" pipe unless the coils are very long. The pipes in a greenhouse should be under or in front of the benches, with every chance for a good circulation 674 HEATING AND VENTILATION. of air. "Header" coils are better than "return-bend" coils for this purpose. Mr. Baldwin's rule may be given the following form: Let H = heat- units transferred per hour, T = temperature inside the greenhouse, t == temperature outside, S = sq. ft. of glass surface; then H — 1.5 S (T — t) X 60 + 48 = 1.875 S (T - t). Mr. Wolff's coefficient K for single sky- lights gives H = 1.03 S (T - t), and for single windows, 1.20 S (T - t). Heating a Greenhouse by Hot Water. — W. M. Mackay, of the Richardson & Boynton Co., in a lecture before the Master Plumbers' Association, N. Y., 1889, says: I find that while greenhouses were for- merly heated by 4-inch and 3-inch cast-iron pipe, on account of the large body of water which they contained, and the supposition that they gave better satisfaction and a more even temperature, florists of long experi- ence who have tried 4 inch and 3-inch cast-iron pipe, and also 2-inch wrought-iron pipe for a number of years in heating their greenhouses by hot water, and who have also tried steam-heat, tell me that they get better satisfaction, greater economy, and are able to maintain a more even temperature with 2-inch wrought-iron pipe and hot water than by any other system they have used. They attribute this result principally to the fact that this size pipe contains less water and on this account the heat can be raised and lowered quicker than by any other arrangement of pipes, and a more uniform temperature maintained than by steam or any other system. HOT-WATER HEATING. The following notes are from the catalogue of the Nason Mfg. Co.: There are two distinct forms or modifications of hot-water apparatus, depending upon the temperature of the water. In the first or open-tank system the water is never above 212° tempera- ture, and rarely above 200°. This method always gives satisfaction where the surface is sufficiently liberal, but in making it so its cost is considerably greater than that for a steam-heating apparatus. In the second method, sometimes called (erroneously) high-pressure hot-water heating, or the closed-system apparatus, the tank is closed. If it is provided with a safety-valve set at 10 lbs. it is practically as safe as the open-tank system. Law of Velocity of Flow. — The motive power of the circulation in a hot-water apparatus is the difference between the specific gravities of the water in the ascending and the descending pipes. This effective pressure is very small, and is equal to about one grain for each foot in height for each degree difference between the pipes; thus, with a height of 12 in "up" pipe, and a difference between the temperatures of the up and down pipes of 8°, the difference in their specific gravities is equal to 8.16 grains (0.001166 lb.) on each square inch of the section of return- pipe, and the velocity of the circulation is proportioned to these differ- ences in temperature and height. Main flow-pipes from the heater, from which branches may be taken, are to be preferred to the practice of taking off nearly as many pipes from the heater as there are radiators to supply. It is not necessary that the main flow and return pipes should equal in capacity that of all their branches. The hottest water will seek the highest level, while gravity will cause an even distribution of the heated water if the surface is properly proportioned. It is good practice to reduce the size of the vertical mains as they ascend, say at the rate of one size for each floor. As with steam, so with hot water, the pipes must be unconfined to allow for expansion of the pipes consequent on having their temperatures in- creased. An expansion tank is required to keep the apparatus filled with water, which latter expands 1/24 of its bulk on being heated from 40° to 212°, and the cistern must have capacity to hold certainly this increased bulk. It is recommended that the supply cistern be placed on level with or above the highest pipes of the apparatus, in order to receive the air which collects in the mains and radiators, and capable of holding at least 1/20 of the water in the entire apparatus. Arrangement of Mains for Hot-water Heating. (W. M. Mackay, Lecture before Master Plumbers' Assoc, N. Y., 1889). — There are two different systems of mains in general use, either of which, if properly HOT-WATER HEATING. 675 placed, will give good satisfaction. One is the taking of a single large- flow main from the heater to supply all the radiators on the several floors, with a corresponding return main of the same size. The other is the tak- ing of a number of 2-inch wrought-iron mains from the heater, with the same number of return mains of the same size, branching off to the several radiators or coils with 1 1/4-inch or 1-inch pipe, according to the size of the radiator or coil. A 2-inch main will supply three 1 1/4-inch or four 1-inch branches, and these branches should be taken from the top of the horizontal main with a nipple and elbow, except in special cases where it it is found necessary to retard the flow of water to the near radiator, for the purpose of assisting the circulation in the far radiator; in this case the branch is taken from the side of the horizontal main. The flow and return mains are usually run side by side, suspended from the basement ceiling, and should have a gradual ascent from the heater to the radiators of at least 1 inch in 10 feet. It is customary, and an advantage where 2-inch mains are used, to reduce the size of the main at every point where a branch is taken off. The single or large main system is best adapted for large buildings; but there is a limit as to size of main which it is not wise to go beyond — generally 6-inch, except in special cases. The proper area of cold-air pipe necessary for 100 square feet of indi- rect radiation in hot-water heating is 75 square inches, while the hot-air pipe should have at least 100 square inches of area. There should be a damper in the cold-air pipe for the purpose of controlling the amount of air admitted to the radiator, depending on the severity of the weather. Sizes of Pipe for Hot-water Heating. — A theoretical calculation of the required size of pipe in hot-water heating may be made in the follow- ing manner. Having given the amount of heat, in B.T.U. to be emitted by a radiator per minute, assume the temperatures of the water entering and leaving, say 160° and 140°. Dividing the B.T.U. by the difference in temperatures gives the number of pounds of water to be circulated, and this divided by the weight of water per cubic foot gives the number of cubic feet per minute. The motive force to move -this water, per square inch of the area of the riser, is the difference in weight per cu. ft. of water at the two temperatures, divided by 144, and multiplied by H, the height of the riser, or for Ti = 160 and T2 = 140, (61.37 - 60.98) f- 144 = 0.00271 lb. per sq. in. for each foot of the riser. Dividing 144 by 61.37 gives 2.34, the ft. head of water corresponding to 1 lb. per sq. in., and 0.00271 X 2.34 = 0.0066 ft. head, or if the riser is 20 ft. high, 20 X 0.0066 = 0.132 ft. head, which is the motive force to move the water over the whole length of the circuit, overcoming the friction of the riser, the return pipe, the radiator and its connections. If the circuit has a resistance equal to that of a 50-ft. pipe, then 50 -f- 0.132 = 380 is the ratio of length of pipe to the head, which ratio is to be taken with the number of cubic feet to be circulated, and by means of formulae for flow of water, such as Darcy's, or hydraulic tables, the diameter of pipe re- quired to convey the given quantity of water with this ratio of length of pipe to head is found. Tins tedious calculation is made more complicated by the fact that estimates have to be made of the frictional resistance of the radiator and its connections, elbows, valves, etc., so that in practice it is almost never used, and "rules of thumb" and tables derived from experience are used instead. On this subject a committee of the Am. Soc. Heating and Ventilating Engineers reported in 1909 as follows: The amount of water of a certain temperature required per hour by radiation may be determined by the following formula: 20 X^o/x 60 = CU - ft - ° f WateF Per minUte - R = square feet of radiation; X = B.T.U. given off per hour by 1 sq. ft. of radiation (150 for direct and 230 for indirect) with water at 170°. Twenty is the drop in temperature in degrees between the water entering the radiation and that leaving it; 60.8 is the weight of a cubic foot of water at 170 degrees; 60 is to reduce the result from hours to minutes. The average sizes of mains, as used by seven prominent engineers in regular practice for 1800 square feet of radiation, are given below: 676 HEATING AND VENTILATION. 2-pipe open-tank system, 100 ft. mains, 5-in. pipe = 26.6 ft. per min. 1-pipe open-tank system, 100 ft. mains, 6-in. pipe = 18.4 ft. per min. Overhead open-tank system, 100 ft. mains, 4-in. pipe = 41.8 ft. per min. Overhead open-tank system, 100 ft. mains, 3-in. pipe = 72.1 ft. per min. For 1200 sq. ft. indirect radiation with separate main, 100 ft. long, direct from boiler, open system, the bottom of the radiator being 1 ft. above the top of the boiler — 5-in. pipe = 22.4 ft. per min. Capacity of Mains 100 ft. Long. Expressed in the number of square feet of hot-water radiating sur- face they will supply, the radiators being placed in rooms at 70° F., and 20° drop assumed. Diameter of Pipes, Ins. Two-Pipe up Feed Open Tank. One-Pipe up Feed Open Tank. Overhead Open Tank. Overhead Closed Tank. Two-Pipe Open Tank. 11/ 4 75 107 200 314 540 780 1,060 1,860 2,960 4,280 5 ; 850 45 65 121 190 328 474 645 1,130 1,800 2,700 3,500 127 181 339 533 916 1,334 1,800 3,150 5,000 7,200 9,900 250 335 667 1,060 1,800 2,600 3,350 6,200 9,800 13,900 19,500 48 11/2... 69 2 129 21/2 202 3. 348 31/2 502 4 . . 684 5 1,200 6 1,910 7 2,760 8 3,778 The figures are for direct radiation except the last column which is for indirect, 12 in. above boiler. Capacity of Risebs. Expressed in the number of sq. ft. of direct hot-water radiating sur- face they will supply, the radiators being placed in rooms at 70° F., and 20° drop"assumed. The figures in the last column are for the closed-tank overhead system the others are for the open-tank system. Diameter of Riser. Inches. 1st Floor. 2d Floor. 3d Floor. 4th Floor. Drop Risers, not exceeding 4 floors. 1 33 71 100 187 292 500 46 104 140 262 410 755 57 124 175 325 492 875 64 142 200 375 580 1,000 48 11/ 4 112 11/2 160 2 300 21/2 471 3 . . . . . 810 All horizontal branches from mains to risers or from risers to radiators, more than 10 ft. long (unless within 15 ft. of the boiler), should be in- creased one size over that indicated for risers in the above table. For indirect radiation, the amount of surface may be computed as follows: Temperature of the air entering the room, 110° = T. Average temperature of the air passing through the radiator, 55°. Temperature of the air leaving the room, 70° = t. Velocity of the air passing through the radiator, 240 ft. per min. Cubic feet of air to be conveyed per hour, = C = (H X 55) -5- (T — t). H = exposure loss in B.T.TJ. per hour. Heat necessary to raise this air to the entering temperature from 0° F., T X C + 55 = H. HOT-WATER HEATING. 677 The amount of radiation is found by dividing the total heat by the emission of heat by indirect radiators per square foot per hour per degree difference in temperature. This varies with the velocity, as shown below: Velocity, ft. per min..: . 174 246 300 342 378 400 428 450 474 492 B.T.U 1.70 2.00 2.22 2.38 2.52 2.60 2.67 2.72 2.76 2.80 The difference between 170 degrees (average temperature of the water in the radiator) and 55 degrees (average temperature of the air in the radiator) being 115, the emission at 240 ft. per min. is 2. per degree differ- ence or 230 B.T.U. Ordinarily the amount of indirect radiation required is computed by adding a percentage to the amount of direct radiation [computed by the usual rules], and an addition of 50% has been found sufficient in many cases; but in buildings where a standard of ventilation is to be maintained, the formula mentioned seems more likely to give satisfactory results. Free area between the sections of radiation to allow passage of the re- quired volume of air at the assumed velocity must be maintained. The cold-air supply duct, on account of less frictional resistance, may ordi- narily have 80% of the area between the radiator sections. The hot-air flues may safely be proportioned for the following air velocities per min- ute: First floor, 200 feet; second floor, 300 feet; third floor, 400 feet. Pipe Sizes for Hot-water Heating. Based on 20° difference in temperature between flow and return water. (C. L. Hubbard, The Engineer July 1 1902. ) Diam. of Pipe. ' 11/4 11/2 2 21/2 3 31/2 4 | 5 6 7 Length of Run. Square Feet of Direct Radiating Surface. Feet. 100 30 60 50 100 75 50 200 150 125 100 75 350 250 200 175 150 125 550 400 300 275 250 225 200 175 150 850 600 450 400 350 325 300 250 225 1,200 850 700 600 525 475 450 400 350 200 1,400 1,150 1,000 700 850 775 725 650 300 400 1,600 1,400 1,300 1,200 '1,150 1,000 500 600 700 1,700 800 1,600 1000 1.500 Square Feet of Indirect Radiation. 100 200 15 30 20 50 30 100 70 200 1 300 120 200 400 300 600 400 1,000 700 Square Feet of Direct Radiating Surface. 1st story 2d " 30 55 65 75 85 95 60 90 110 125 140 160 100 140 165 185 210 240 200 275 375 425 500 350 275 550 850 3d 4th " 5th " 6th " The size of pipe required to supply any given amount of hot-water radiating surface depends upon (1) The square feet of radiation; (2) its elevation above the boiler; (3) the difference in temperature of the water in the supply and return pipes; (4) the length of the pipe connecting the radiator with the boiler. In estimating the length of a pipe the number of bends and valves must be taken into account. It is customary to consider an elbow as equivalent to a pipe 60 diameters in length, and a return bend to 120 diameters. A globe valve may be taken about the same as an elbow. A series of articles on The Determination of the Sizes of Pipe for Hot Water Heating, by F. E. Geisecke, is printed in Domestic Engineering, beginning in May, 1909. 678 HEATING AND VENTILATION. Sizes of Flow and Return Pipes Approximately Proportioned to Surface of Direct Radiators for Gravity Hot-Water Heating. (G. W. Stanton, Heat. & Ventg. Mag., April, 1908.) Size of Mains. 11/4 U/2 2 21/2 3 31/2 4 41/2 6 7 8 9 10 11 12 In Cellar or Basement. On One or More Floors. Average. Branches of Mains. First Second Floor Floor 10'-15\ 15'-25'. Third Floor 25'-35\ Fourth or Fifth Floor 35'-45'. Square Feet of Radiating Surface. 100 135 225 320 500 650 850 1,050 1,350 2,900 3,900 5,000 6,300 7,900 9,500 11,400 135 220 350 460 675 850 1,100 1,350 1,700 3,600 4,800 6,200 7,700 9,800 11,800 14,000 50 110 180 290 400 620 820 1,050 1,325 40 45 75 80 120 135 195 210 320 350 490 525 650 690 870 920 1,120 1,185 1,400 1,485 50 85 150 230 370 550 730 970 1,250 1,560 Note. — The heights of the several floors are taken as: 1st. 10 to 15 ft.; 2d. 15 to 25 ft. 3d. 25 to 35 ft.; 4th. 35 to 45 ft. Heating by Hot Water, with Forced Circulation. —The principal defect of gravity hot-water systems, that the motive force is only the difference in weight of two columns of water of different temperatures, is overcome by giving the water a forced circulation, either by means of a pump or by a steam ejector. For large installations a pump gives facili- ties for forcing the hot water to any distance required. The design of such a system is chiefly a problem in hydraulics. After determining the quantity of heat to be given out by each radiator, a certain drop in temperature is assumed, and from that the volume of water required by each radiator is calculated. The piping system then has to be designed so that it will carry the proper supply of water to each radiator without short-circuiting, and with a minimum total cost for power to force the water, for loss by radiation, and for interest, etc., on cost of plant. No short rules or formulae have been established for designing a forced hot- water system, and each case has to be stud : ed as an original problem to be solved by application of the laws of heat transmission and hydraulics. Forced systems using steam ejectors have come into use to some extent in Europe in small installations, and some of them are described in the Transactions of the Amer. Soc'y of Heating and Ventilating Engineers. A system of distributing heat and power to customers by means of hot water pumped from a central station was adopted by the Boston Heating Co. in 1888. It was not commercially successful. A description of the plant is given by A. V. Abbott in Trans. A. I. M. E., 1888. THE BLOWER SYSTEM OF HEATING. The* system provides for the use of a fan or blower which takes its sup- ply of fresh air from the outside of the building to be heated, forces it over steam coils, located either centrally or divided up into a number of independent groups, and then into the several ducts or flues leading to the various rooms. The movement of the warmed air is positive, and the delivery of the air to the various points of supply is certain and entirely independent of atmospheric conditions. Advantages and Disadvantages of the Plenum System. (Prof. W. F. Barrett, Brit. Inst. H. & V. Engrs., 1905.)— Advantages: (1) The THE BLOWER SYSTEM OF HEATING. 679 evenness of temperature produced; (2) the ventilation of the building is concurrent with its warming; (3) the air can be drawn from sources free from contamination and can be filtered from suspended impurities, warmed and brought to the proper hygrometric state before its intro- duction to the different rooms or wards; (4) the degree of temperature and of ventilation can be easily controlled in any part of the building, and (5) the removal of ugly pipes running through the rooms has a great architectural and esthetic advantage. Disadvantages: (1) The most obvious is that no windows can be opened nor doors left open; double doors with an air lock between must also be provided if the doors are frequently opened and closed; (2) the mechanical arrangements are elaborate and the system requires to be used with intelligent care; (3) the whole elaborate system needs to be set going even if only one or two rooms in a large building require to be warmed, as often happens in the winter vacation of a college; (4) the temporary failure of the system, through the breakdown of the engines or other cause, throws the whole system into confusion, and if, as in the Royal Victoria Hospital, the windows are not made to open, imminent danger results; (5) then, also, in the case of hospital wards and asylums it is possible that the outlet ducts may become coated with disease germs, and unless periodically cleansed, a back current through a high wind or temporary failure of the system may bring a cloud of these disease germs back into the wards. Heat Radiated from Coils in the Blower System. — The committee on Fan-blast Heating, of the A. S. H. V. E., in 1909, gives the following formula for amount of heat radiated from hot-blast coils with different velocities of air passing through the heater: £' = B.T.U. per sq. ft. of sur- face per hour per degree of difference bet wee n the average temperature of the air and the steam temperature, = ^4 V, in which V= velocity of the air through the free area of the coil in feet per second. A plotted curve of 20 tests of different heaters shows that the formula represents the aver- age results, but individual tests show a wide variation from the average, thus: For velocity 1000 ft. per min., average 9 B.T.U., range 7.5 to 11; 1600 ft. per min., average 10.4, range 9.5 to 12. The committee also gives the following formula for the rise in tem- perature of each two-row section of a coil: (T s -T a )XHX E R = A X V m X W X 60 X 0.2377 ' F. rise for each two-row section; T s = tem- T a = temperature of air; H = square feet of sur- face in two-row sect ion; E = B.T.U. per degree difference between air and steam; E = V^ V s , in which V s = air velocity in ft. per sec; A = area through heater in sq. ft.; V m — velocity of air in ft. per min.; W = weight of 1 cu. ft. of air, lbs. The value of R is computed for each two-row section in a coil, and the results added. From a set of curves plotted from the formula the follow- ing figures are taken. In which R == perature of steam Number of Rows. < 8 | 12 | 16 | 20 | 24 28 Temperature Rise, Degrees. Steam, 80 lbs. V^ = 1,200 43 83 115 144 167 189 209 Steam, 80 lbs. V n = 1,800 36 68 96 122 145 165 182 Steam, 5 lbs. V m = 1,200 31 53 80 100 118 133 146 Steam, 5 lbs. Vm = 1,800 25 48 68 86 101 115 128 A formula for the rise in temperature of air in passing through the coils of a hot-blast heater is given by E. F. Child in The Metal Worker, Oct. 5, 1907, as. -follows; R^ KDZ m N * ^V, in which #=rise in 680 HEATING AND VENTILATION. temperature of the air; K = a constant depending on the kind of heat- ing surface; D = an average of the summation of temperature differ- ences between the air and the steam = (Ti—T ) ■*■ log e [(T s — To) ■*> (T s — Ti)]; Z = number of sq. ft. of heating surface per sq. ft. of clear area per unit depth of heater, m = a power applicable to Z and depend- ing on the type of heating surface; N = number of units in depth of heater; V = velocity of the air at 70° F. in ft. per min. through the clear area; n = a root applicable to V and depending on experiment. For practical purposes and within the range of present knowledge on the subject the formula may be written R = 0.85 DZN -*■ %jv, and from this formula with T s = 227° and T = 0°, with different values of Ti, the temperature of the air leaving the- coils, a set of curves is plotted, from which the figures in the following table are taken. Sq. ft. of heating surface -=- sq. ft. free area through heater. Velocity, Ft. per Min. 20 30 1 40 50 | 60 I 70 1 80 I 90 1 100 1 120 Rise in Temperature, Degrees F. 500.. 43 38 36 34 29 63 55 52 49 42 79 70 66 63 55 95 84 79 75 66 108 97 92 87 76 120 108 102 98 86 131 118 112 108 95 141 128 121 117 104 151 138 130 125 112 170 800 157 1000 147 1200 140 2000 127 Burt S. Harrison (Htg. and Ventg. Mag., Oct. and Nov., 1907) gives the following formula, R=- Tr= .(T-t) Ar , in which !F = temp. of steam \l Y Pi " ' U.^4 in coils, £ = temp. of air entering coils, V = velocity of air through coils in ft. per sec, N= no. of rows of 1-in. pipe in depth of heater. Charts are given by means of which heaters may be designed for any set of con- ditions. Tests of Cast-iron Heaters for Hot-blast Work. — An extensive series of tests of the Amer. Radiator Co's, "Vento" cast-iron heater is described by Theo. Weinshank in Trans. A. S. H. V. E., 1908. The tests were made under the supervision of Prof. J. H. Kinealy. The principal results are given below. Tests of a" Vento " Cast- Iron Heater. Velocity, ft. per Min. 1600 1500 1400 1300 1200 1100 1000 900 Number of sections heater is Number of sections heater ia Rise of temperature, K, per de- gree difference between tem- perature of steam and mean temperature of air for differ- ent velocities of air. 0.124 0.132 0.139 0.147 0.154 0.162 0.170 0.177 0.185 0.253 0.261 0.268 0.276 0.283 0.291 0.299 0.306 0.314 0.761 0.769 0.776 0.784 0.791 0.799 0.807 0.814 0.822 1 3 5 Heat units transmitted per square foot of heating surface per hour per degree difference between the temperature of the steam and the mean tem- perature of the air. 11.94 11.91 11.70 11.50 11.11 10.72 10.23 9.59 8.90 12.17 11.76 11.28 10.79 10.21 9.63 8.99 8.28 7.56 12.67 12.11 11.50 10.89 10.22 9.55 8.84 8.08 7.31 12.67 12.06 11.41 10.75 10.05 9.34 8.61 7.85 7.08 12.50 11.86 11.18 10.51 9.81 9.09 8.36 7.60 6.48 12.20 11.56 10.89 10.22 9.52 8.82 8.10 7.35 6.60 THE BLOWER SYSTEM OF HEATING. 681 Tests of a "Vento" Cast-iron Heater. — Continued. Velocity, ft. per min Final temperature, T, of air when entering heater at 0° F. Temperature of steam in heater, 227°. 26.5 51.0 74.9 94.7 111.3 125.2 28.1 52.4 76.3 95.8 112.4 126.0 29 5 53 8 77 2 96 7 113 3 126 8 31 1 55 77 6 97 9 114 3 127 7 32 4 56 4 79 6 99 115 3 128,7 34 57 7 80 5 100 116 2 129.6 35 6 59,1 82 100 1 117 2 130 5 36.9 60.1 83 102 1 118 131 3 38.5 61.6 84.3 103.1 119.0 132.3 Friction loss in inches of water due to the sections. 1600. 1500 1400 1300 1200 1100 1000 900 236 288 416 543 0.672 207 253 366 477 0.590 180 220 318 415 0.514 156 190 274 358 0.443 133 162 234 306 0.378 111 136 197 257 0.318 092 112 162 212 0.262 074 091 132 172 0.212 0.059 0.072 0.104 0.136 0.167 0.800 0.703 0.613 0.528 0.450 0.378 0.312 0.253 0.200 Formulae. — s = no. of sections; V = velocity, ft. per min., air measured at 70°; k = rise of temp, per degree difference; t = final temperature. / = friction loss in in. of water, t = 454 k + (2 + k). k = s (0.167 - 0.005 s) - 0.061 ( "gQQ 00 ) - /=(0.8 s+ 0.2) (F/4000) 2 . Values of k and / when s = 2 or more. Factory Heating by the Fan System. In factories where the space provided per operative is large, warm air is recirculated, sufficient air for ventilation being provided by leakage through the walls and windows. The air is commonly heated by steam coils furnished with exhaust steam from the factory engine. When the engine is not running, or when it does not supply enough exhaust steam for the purpose, steam from the boilers is admitted to the coils through a reducing valve. The following proportions are commonly used in de- signing. Coils, pipes 1-in., set 2i/s in. centers; free area through coils, 40% of cross area. Velocity of air through free area, 1200 to 1800 ft. per min. ; number of coils in series 8 to 20 ; circumferential speed of fan, 4000 to 6000 ft. per min.; temperature of air leaving coils, 120° to 160° F.; velocity of air at outlet of coil stack, 3000 to 4000 ft. per min.; veloc- ity in branch pipes, 2000 to 2800 ft., the lower velocities in the longest pipes. In factories in which mechanical ventilation as well as heating is re- quired, outlet flues at proper points must be provided, to avoid the neces- sity of opening windows, and the outflow of air in them may be assisted either by exhaust fans or by steam coils in the flues. Cooling Air for Ventilation. The chief difficulty in the artificial cooling of air is due to the moisture it contains, and the great quantity of heat that has to be absorbed or abstracted from the air in order to condense this moisture. The cooled and moisture-laden air also needs to be partially reheated in order to bring it to a degree of relative humidity that will make it suitable for ven- tilation. To cool 1 lb. of dry air from 82° to 72° requires the abstracting of 10 X 0.2375 B.T.U. (0.2375 being the specific heat at constant pres- sure). If the air at 82° is saturated, or 100% relative humidity, it contains 0.0235 lb. of water vapor, while 1 lb. at 72° contains 0.0167 lb., so that 0.0068 lb. will be condensed in cooling from vapor at 82° to water at 72°. The total heat (above 32°) in 1 lb. vapor at 82° is 1095.6 B.T.U. and that in 1 lb. of water at 72° is 40 B.T.U. The difference, 1055.6 X 0.0068 = 7.178 B.T.U., is the amount of heat abstracted in condensing the moisture. The B.T.U. in 1 lb. vapor at 72° is 1091.2, 682 HEATING AND VENTILATION. and the B.T.U. abstracted in cooling the remaining vapor from 82° to 72° is 0.0167 X (1095.6 - 1091.2) = 0.073 B.T.U. The sum, 7.251 B.T.U. , is more than three times that required to cool the dry air from 82° to 72°. Expressing these principles in formulae we have: Let T\ = original and Ti the final temperature of the air, a = vapor in 1 lb. saturated air at T\; b = do. at T2, H = relative humidity of the air at fi; ft = desired do. at T2, U = total heat, in B.T.U., in 1 lb. vapor at T\; u = do. at Ti, w = total heat in water at T2. Then total heat abstracted in cooling air from T\ to 7 7 2 = (aH — bh) X (17 - w) + bh (U - u) + 0.2375 (Ti - 7 T 2 ), or aHU - bhu - (aH - bh) w + 0.2375 (Ti - Ti), or aH (U - w) - bh (u - w) + 0.2375 (Ti - T2). Example. — Required the amount of heat to be abstracted per hour in cooling the air for an audience chamber containing 1000 persons, 1500 cu. ft. (measured at 70° F.), being supplied per person per hour, the temperature of the air before cooling being 82°, with relative humid- ity 80%, and after cooling 72°, with humidity 70%. 1000 X 1500 = 1,500,000 cu. 112,500 lbs. ft., at 0.075 lb. per cu. ft. For 1 lb. aH (U - w) - bh ( u - w) + 0.2375 (Ti - T2). 0.0235 X 0.8 X (1095.6 - 40) - 0.0167 X 0.7 X (1091.2 - 40) + 2.375 = 9.932 B.T.U. 112,500 X 9.932 = 1.061,100 B.T.U. Taking 142 B.T.U. as the latent heat of melting ice, this amount is equivalent to the heat that would melt 7472 lbs. of ice per hour. See also paper by W. W. Macon, Trans. A. S. H. V. E., 1909, and Air- cooling of the New York Stock Exchange, Eng. Rec, April, 1905, and The Metal Worker, Aug. 5, 1905. Capacities of Fans or Blowers for Hot-Blast or Plenum Heating. (Computed by F. R. Still, American Blower Co., Detroit, Mich.) PQ.S "I w. IjN 2 C ."S . ti PK£ &jfs < gj ti 0*0 0m# oj ft § ft<1 -2-^ 8 -3^ ft gS c3 03 01 a; aft w > h W 1,021,000 900 7.7 1760 1,255,000 9.45 1,550,000 11.66 1,845,000 13.9 2,335,000 17.55 2,900,000 22. 3,870,000 29.1 4,870,000 36.7 6,130,000 46.3 7,375,000 55.5 580 714 880 1050 1325 1650 2200 2770 3490 4140 PERFORMANCE OF HEATING GUARANTEE. 683 Capacities of Fans or Blowers for Hot-blast or Plenum Heating — Continued. 1 ~£ T3 T3 O) += ® T3 — £.3 fe « (3 o - n o = faO M a o 1 o 3 i a O o>'3 fa 03 73 a o °o' 32 '3 & V 1 a > • . So — O^ || t2 • o ■-Soq o> — 6® oj § ^ ■ = i fa • • ■o'c go . *©"3 -■IS "Hi g> °fa °§ . ^,2 s £ «fa IJi S'33 3 ^ fl.2 ^ © 03 -^"CS w J fa OS s ffl m m !> «l £ 70 1,740 1055 31/2 2 35 525 15 8,700 9.67 8,200 80 2,142 1295 4 2 43 645 18 10,700 13.05 10,000 90 2,640 1600 41/2 21/2 53 795 23 13,200 14.72 12,500 100 3,150 1900 5 21/2 63 945 27 15,800 17.55 15,000 110 3,975 2410 51/2 3 80 1200 34 19,900 22.20 18,900 120 4,950 2990 6 3 100 1500 43 25,000 27.80 23,800 140 6,600 3990 7 31/2 133 1995 57 33,100 36.80 31,400 160 8,310 5025 8 4 167 2505 72 41,700 46.30 39,600 180 10,470 6325 9 4 l.'o 211 3165 90 52,500 58.40 50,000 200 12,420 7560 10 5 252 3780 108 63,200 70.25 60,000 Temperature of fresh air, 0°; of air from coils, 120°; of steam, 227°; Pressure of steam, 5 lbs. Peripheral velocity of fan-tips, 4000 ft.; number of pipes deep in coil, 24; depth of coil, 60 inches ; area of coils approximately twice free area. Relative Efficiency of Fans and Heated Chimneys for Ventila- tion. — W. P. Trowbridge, Trans. A. S. M. E. vii. 531, gives a theoretical solution of the relative amounts of heat expended to remove a given volume of impure air by a fan and by a chimney. Assuming the total efficiency of a fan to be only 1/25, which is made up of an efficiency of 1/10 for the engine, 5/ 10 for the fan itself, and s/ 10 for efficiency as regards friction, the fan requires an expenditure of heat to drive it of only 1/38 of the amount that would be required to produce the same ventilation by a chimney 100 ft. high. For a chimney 500 ft. high the fan will be 7.6 times more efficient. The following figures are given by Atkinson (Coll. Engr., 1889), show- ing the minimum depth at which a furnace would be equal to a ventilating- machine, assuming that the sources of loss are the same in each case, i.e., that the loss of fuel in a furnace from the cooling in the upcast is equiva- lent to the power expended in overcoming the friction in the machine, and also assuming that the ventilating-machine utilizes 60 per cent of the engine-power. The coal consumption of the engine per I.H.P. is taken at 8 lbs. per hour. Average temperature in upcast 100° F. 150° F. 200° F. Minimum depth for equal economy.. 960 yards. 1040 yards. 1130 yards. PERFORMANCE OF HEATING GUARANTEE. Heating a Building to 70° F. Inside when the Outside Tempera- ture is Zero. — It is customary in some contracts for heating to guaran- tee that the apparatus will heat the interior of the building to 70° in zero weather. As it may not be practicable to obtain zero weather for the purpose of a test, it may be difficult to prove the performance of the guarantee unless an equivalent test may be made when the outside tem- perature is above zero, heating the building to a higher temperature than 70°. The following method was proposed by the author (Eng. Rec, 684 HEATING AND VENTILATION. Aug. 11, 1894) for determining to what temperature the rooms should be heated for various temperatures of the outside atmosphere and of the steam or hot water in the radiators. Let S = sq. ft. of surface of the steam or hot-water radiator; W = sq. ft. of surface of exposed walls, windows, etc.; T s = temp, of the steam or hot water, 7 7 1 = temp, of inside of building or room, To = temp, of outside of building or room ; a = heat-units transmitted per sq. ft. of surface of radiator per hour per degree of difference of temperature; 6 = average heat-units transmitted per sq. ft. of walls per hour per degree of difference of temperature, including allow- ance for ventilation. It is assumed that within the range of temperatures considered New- ton's law of cooling holds good, viz., that it is proportional to the differ- ence of temperature between the two sides of the radiating-surface. Then aS (T s - T t ) = bW (T t - To). Let ^ = C; then Ti==C (J 7 !- To); T t = aS T s + CT Q „ T s - T t 1 + C ' Ti - To If T t = 70, and T = 0, C = -^ — Let T s '= 140° 160° 180° 200° 212° 220° 250° 300° Then (7= 1 1.286 1.571 1.857 2.029 2.143 2.571 3.286 and from the formula 7\= (T s + CT ) + (1 + C) we find the inside temperatures corresponding to the given values of T s and T which should be produced by an apparatus capable of heating the building to 70° in zero weather. For T = -20 - 10 10 20 30 40° F. Inside Temperatures T t . For Ts = 140° F. 60 65 70 75 80 85 90 160 58.7 64.3 70 75.6 81.3 86.9 92.5 180 57.8 63.9 70 76.1 82.2 88.4 94.5 200 57.0 63.5 70 76.5 83.0 89.5 96.0 212 56.6 63.3 70 76.7 83.4 90.1 96.8 220 56.4 63.2 70 76.8 83.6 90.5 97.3 250 55.6 62.8 70 77.2 84.4 91.6 98.8 300 54.7 62.4 70 77.7 85.3 93.0 100.7 J. K. Allen {Trans. A. S. H. V. E., 1908) develops a complex formula for the inside temperature which takes into consideration the fact that the coefficient of transmission of the radiator is not constant but in- creases with the temperature. With T s = 227 and a two-column cast-iron radiator he finds for T = -20-10 10 20 30 40 7\ = 58 64 70 77.5 83 90 97 For all values of T between — 10 and 40 these figures are within one degree of those computed by the author's method. ELECTRICAL HEATING. Heating by Electricity. — If the electric currents are generated by a dynamo driven by a steam-engine, electric heating will prove very ex- pensive, since the steam-engine wastes in the exhaust-steam and by radiation about 90% of the heat-units supplied to it. In direct steam- heating, with a good boiler and properly covered supply-pipes, we can utilize about 60% of the total heat value of the fuel. One pound of coal, with a heating value of 13,000 heat-units, would supply to the radiators about 13,000 X 0.60 = 7800 heat-units. In electric heating, suppose we have a first-class condensing-engine developing 1 H.P. for every 2 lbs. of coal burned per hour. This would be equivalent to 1,980,000 ft.-lbs. •+ . MINE-VENTILATION. 685 778 = 2545 heat-units, or 1272 heat-units for 1 lb. of coal. The friction of the engine and of the dynamo and the loss by electric leakage and by heat radiation from the conducting wires might reduce the heat- units delivered as electric current to the electric radiator, and there con- verted into heat, to 50% of this, or only 636 heat-units, or less than one twelfth of that delivered to the steam-radiators in direct steam-heating. Electric heating, therefore, will prove uneconomical unless the electric current is derived from water or wind power which would otherwise be wasted. (See Electrical Engineering.) MINE-VENTILATION. Friction of Air in Underground Passages. — In ventilating a mine or other underground passage the resistance to be overcome is, according to most writers on the subject, proportional to the extent of the fric- tional surface exposed; that is, to the product lo of the length of the gang- way by its perimeter, to the density of the air in circulation, to the square of its average speed, v, and lastly to a coefficient k, whose numer- ical value varies according to the nature of the sides of the gangway and the irregularities of its course. The formula for the loss of head, neglecting the variation in density as unimportant, is p = , in which p = loss of pressure in pounds per square foot, 5 = square feet of rubbing-surface exposed to the air, v the velocity of the air in feet per minute, a the area of the passage in square feet, and k the coefficient of friction. W. Fairley, in Colliery Engineer, Oct. and Nov., 1893, gives the following formulae for all the quantities involved, using the same notation as the above, with these additions: h = horse-power of ventilation; I = length of air-channel; o = perimeter of air-channel; q = quantity of air circulating in cubic feet per minute; u — units of work, in foot-pounds, applied to circulate the air; w = water- gauge in inches. Then, _ ksv 2 __ ksv 2 q _ ksv 3 _ u _ q_ ~ p u pv ~ pv ~ V ' o h = u = gP = 5.2 qw 33,000 33,000 33,000* pa _ u _ p _ 5.2 w 3 sv 2 sv 3 4. I - 5. o - ' kv 2 o pa I kvH ksv 2 _ u __ _ / "/ u Y ks ksv 3 u a q \Vksla q ks I v ' a u ksv 3 . I pa . lu 8. q = va = - = — =^ Ts a = ^ rs a. 7. pa = ksv 2 = I 4 / j— 1 ks = - ; pa 3 = ksq 2 . pa _ u_ _ qp_ _ vpa ' kv 2 ~ kv 3 ~ kv 3 ~~ kv 3 : 10. 10. u = qp = vpa = ^^ = ksv 3 = 5.2 qw = 33,000 h a. - = u = g = //it = K Vm = * Im. pa a y ks y ks y ks 686 HEATING AND VENTILATION. is. «• = | =, m w sg* V ksv 2 14 - w = K2 = sT5' To find the quantity of air with a given horse-power and efficiency (e) of engine: h X 33,000 X e q = v ' The value of k, the coefficient of friction, as stated, varies according to the nature of the sides of the gangway. Widely divergent values have been given by different authorities (see Colliery Engineer, Nov., 1893), the most generally accepted one until recently being probably that of J. J. Atkinson, .0000000217, which is the pressure per square foot in decimals of a pound for each square foot of rubbing-surface and a velocity of one foot per minute. Mr. Fairley, in his "Theory and Practice of Ventilating Coal-mines," gives a value less than half of Atkinson's or .00000001; and recent experiments by D. Murgue show that even this value is high under most conditions. Murgue's results are given in his paper on Experi- mental Investigations in the Loss of Head of Air-currents in Under- ground Workings, Trans. A. I. M. E., 1893, vol. xxiii. 63. His coefficients are given in the following table, as determined in twelve experiments: Coefficient of Loss of Head by Friction. French. British. {Straight, normal section 00092 .000,000,00486 Straight, normal section 00094 .000,000,00497 Straight, large section 00104 .000,000,00549 Straight, normal section 00122 .000,000,00645 1 Straight, normal section 00030 .000,000,00158 Straight, normal section 00036 .000,000,00190 Continuous curve, normal section .00062 .000,000,00328 Sinuous, intermediate section 00051 .000,000,00269 Sinuous, small section 00055 . 000,000,00291 t;™KotWI ( Straight, normal section 00168 .000,000,00888 J ■ ™"f_ r ®° { Straight, normal section 00144 .000,000,00761 gangways. ( slightly sinuous, small section. . . .00238 .000,000,01257 The French coefficients which are given by Murgue represent the height of water-gauge in millimeters for each square meter of rubbing-surface and a velocity of one meter per second. To convert them to the British measure of pounds per square foot for each square foot of rubbing-surface and a velocity of one foot per minute they have been multiplied by the factor of conversion, .000005283. For a velocity of 1000 feet per minute, since the loss of head varies as v 2 , move the decimal point in the coefficients six places to the right. Equivalent Orifice. — ■ The head absorbed by the working-chambers of a mine cannot be computed a priori, because the openings, cross- passages, irregular-shaped gob-piles, and daily changes in the size and shape of the chambers present much too complicated a network for accu- rate analysis. In order to overcome this difficulty Murgue proposed in 1872 the method of equivalent orifice. This method consists in substitut- ing for the mine to be considered the equivalent thin-lipped orifice, requiring the same height of head for the discharge of an equal volume of air. The area of this orifice is obtained when the head and the dis- charge are known, by means of the following formulae, as given by Fairley: Let Q = quantity of air in thousands of cubic feet per minute; w = inches of water-gauge; A = area in square feet of equivalent orifice. Then A = 0_*7J = Q. t Q = A^., „ = 0.1369X(2) ! . V w 2.7 v w ^.67 VA ' ± „ . 0.38 Q , x , . . 0.403 Q ~ *,.. . * Murgue gives A = — -^, and Norns A = — -—■ • See page 644, ante. 687 Motive Column or the Head of Air Due to Differences of Tem- perature, etc. (Fairley.) Let M = motive column in feet ; T = temperature of upcast; / = weight of one cubic foot of the flowing air; t = temperature of downcast; D = depth of downcast. Then „_ ^ T-t 5.2 Xw .„ ,, fXM v M = D m w trn or t ; p = / X M;w = — e T X 459 / 5.2 To find diameter of a round airway to pass the same amount of air as a square airway, the length and power remaining the same: Let D = diameter of round airway, A = area of square airway; = Vt A S X 3.1416 perimeter of square airway. Then D s " 7854 3 X O If two fans are employed to ventilate a mine, each of which when worked separately produces a certain quantity, which may be indicated by A and B, then the quantit y of air t hat will pass when the two fans are worked together will be <\/A 3 + B 3 . (For mine-ventilating fans, see page 644.) WATER. Expansion of Water. — The following table gives the relative vol- umes of water at different temperatures, compared with its volume at 4° C. according to Kopp, as corrected by Porter. Cent. Fahr. Volume. Cent. Fahr. Volume. Cent. Fahr. Volume. 4° 39.1° 1.00000 35° 95 o 1.00586 70° 158° 1.02241 5 41 1.00001 40 104 1.00767 75 167 1.02548 10 50 1 .00025 45 113 1.00967 80 176 1.02872 15 59 1.00083 50 122 1.01186 85 185 1.03213 20 68 1.00171 55 131 1.01423 90 194 1.03570 25 77 1.00286 60 140 1.01678 95 203 1.03943 30 86 1.00425 65 149 1.01951 100 212 1.04332 Weight of 1 cu. ft. at 39.1° F. = 62.4245 lb. h- 1.04332 = 59.833, weight of 1 cu. ft. at 212° F. Weight of Water at Different Temperatures. — The weight of water at maximum density, 39.1°, is generally taken at the figure given by Rankine, 62.425 lbs. per cubic foot. Some authorities give as low as 62.379. The figure 62.5 commonly given is approximate. The highest authoritative figure is 62.428. At 62° F. the figures range from 62.291 to 62.360. The figure 62.355 is generally accepted as the most accurate. At 32° F. figures given by different writers range from 62.379 to 62.418. Hamilton Smith, Jr. (from Rosetti) gives 62.416. Weight of Water at Temperatures above 200° F. Bornstein's Tables, 1905.) (Landolt and Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. Deg. Per Deg. Per Deg. Per Deg. Per Deg. Per Deg. Per F. Cu. H'. Cu. F. Cu. F. Cu. H'. Cu. F. Cu. Ft. Ft. Ft. Ft. 480 Ft. 49 7 550 Ft. 200 60.12 270 58.26 340 55.94 410 53.0 45.6 210 59.88 280 57.96 350 55.57 420 52.6 490 49 2 560 44.9 220 59.63 290 57.65 360 55.18 430 52.2 500 48 7 570 44.1 230 59.37 300 57.33 370 54.78 440 51.7 510 48.1 580 43.3 240 59.11 310 57.00 380 54.36 450 51.2 520 47 6 590 42.6 250 58.83 320 56.66 390 53.94 460 50.7 530 47 600 41.8 260 58.55 330 56.30 400 53.5 470 50.2 540 46.3 Weight of Water per Cubic Foot, from 32° to 212° F., and heat* units per pound, reckoned above 32° F.: The figures for weight of water in following table, made by interpolating the table given by Clark as cal- culated from Rankine's formula, with corrections for apparent errors, was published by the author in 1884, Trans. A. S. M. E., vi. 90. The figures for heat units are from Marks and Davis's Steam Tables, 1909. .fa i.2 — 'Xi "3 3 & fa £ 2 '3 3 k fa .8.2 M (5 ° ! | J* -Q 2 '3 3 S-s B 3®, "5 CD B££ a B 3.2 "eS a> _H w H £ w H w H £ a 32 62.42 0. 78 62.25 46.04 123 61.68 90.90 168 60.81 135.86 33 62.42 1.01 79 62.24 47.04 124 61.67 91.90 169 60.79 136.86 34 62.42 2.02 80 62.23 48.03 125 61.65 92.90 170 60.77 137.87 35 62.42 3.02 81 62.22 49.03 126 61.63 93.90 171 60.75 138.87 36 62.42 4.03 82 62.21 50.03 127 61.61 94.89 172 60.73 139.87 37 62.42 5.04 83 62.20 51.02 128 61.60 95.89 173 60.70 140.87 38 62.42 6.04 84 62.19 52.02 129 61.58 96.89 174 60.68 141.87 39 62.42 7.05 85 62.18 53.02 130 61.56 97.89 175 60.66 142.87 40 62.42 8.05 86 62.17 54.01 131 61.54 98.89 176 60.64 143.87 41 62.42 9.05 87 62.16 55.01 132 61.52 99.88 177 60 s 62 144.88 42 62.42 10.06 88 62.15 56.01 133 61.51 100.88 178 60.59 145.88 43 62.42 11.06 89 62.14 57.00 134 61.49 101.88 179 60.57 146.88 44 62.42 12.06 90 62.13 58.00 135 61.47 102.88 180 60.55 147.88 45 62.42 13.07 91 62.12 59.00 136 61.45 103.88 181 60.53 148.88 46 62.42 14.07 92 62.11 60.00 137 61.43 104.87 182 60.50 149.89 47 62.42 15.07 93 62.10 60.99 138 61.41 105.87 183 60.48 150.89 48 62.41 16.07 94 62.09 61.99 139 61.39 106.87 184 60.46 151.89 49 62.41 17.08 95 62.08 62.99 140 61.37 107.87 185 60.44 152.89 50 62.41 18.08 96 62.07 63.98 141 61.36 108.87 186" 60.41 153.89 51 62.41 19.08 97 62.06 64.98 142 61.34 109.87 187 60.39 154.90 52 62.40 20.08 98 62.05 65.98 143 61.32 110.87 188 60.37 155.90 53 62.40 21.08 99 62.03 66.97 144 61.30 111.87 189 60.34 156.90 54 62.40 22.08 100 62.02 67.97 145 61.28 112.86 190 60.32 157.91 55 62.39 23.08 101 62.01 68.97 146 61.26 113.86 191 60.29 158.91 56 62.39 24.08 102 62.00 69.96 147 61.24 114.86 192 60.27 159.91 57 62.39 25.08 103 61.99 70.96 148 61.22 115.86 193 60.25 160.91 58 62.38 26.08 104 61.97 71.96 149 61.20 116.86 194 60.22 161.92 59 62.38 27.08 105 61.96 72.95 150 61.18 117.86 195 60.20 162.92 60 62.37 28.08 106 61.95 73.95 151 61.16 118.86 196 60.17 163.92 61 62.37 29.08 107 61.93 74.95 152 61.14 119.86 197 60.15 164.93 62 62.36 30.08 108 61.92 75.95 153 61.12 120.86 198 60.12 165.93 63 62.36 31.07 109 61.91 76.94 154 61.10 121.86 199 60.10 166.94 64 62.35 32.07 110 61.89 77.94 155 61.08 122.86 200 60.07 167.94 65 62.34 33.07 111 61.88 78.94 156 61.06 123.86 201 60.05 168.94 66 62.34 34.07 112 61.86 79.93 157 61.04 124.86 202 60.02 169.95 67 62.33 35.07 113 61.85 80.93 158 61.02 125.86 203 60.00 170.95 68 62.33 36.07 114 61.83 81.93 159 61.00 126.86 204 59.97 171.96 69 62.32 37.06 115 61.82 82.92 160 60.98 127.86 205 59.95 172.96 70 62.31 38.06 116 61.80 83.92 161 60.96 128.86 206 59.92 173.97 71 62.31 39.06 117 61.78 84.92 162 60.94 129.86 207 59.89 174.97 72 62.30 40.05 118 61.77 85.92 163 60.92 130.86 208 59.87 175.98 73 62.29 41.05 119 61.75 86.91 164 60.90 131.86 209 59.84 176.98 74 62.28 42.05 120 61.74 87.91 165 60.87 132.86 210 59.82 177.99 75 62.28 43.05 121 61.72 88.91 166 60.85 133.86 211 59.79 178.99 76 62.27 43.04 122 61.70 89.91 167 60.83 134.86 212 59.76 180.00 77 62.26 45.04 ~ Later authorities give figures for the weight of water which differ in the second decimal place only from those given above, as follows: 50 60 70 80 90 62.42 62.37 62.30 62.22 62.11 110 120 130 140 150 61.86 61.71 61.55 61.38 (jl. J8 170 180 190 200 210 60.80 60.50 60.36 60.13 59.88 Temp. F ..40 Lbs, per cu. ft. ..62.43 Temp. F .100 Lbs. per cu, ft. , 62.00 Temp. F .160 Lbs, per cu. ft, . 61.00 689 Comparison of Heads of Water in Feet with Pressures in Various Units. One foot of water at 39.1° Fahr. = 62.425 lbs. on the square foot; = . 4335 lbs. on the square inch; = 0.0295 atmosphere; = 0.8826 inch of mercury at 30°; _ 77 o of feet of air at 32° and 1 atmospheric pressure ; One lb. on the square foot, at 39.1° Fahr.. = 0.01602 foot of water; One lb. on the square inch, at 39.1° Fahr .. = 2.307 feet of water; One atmosphere of 29 . 922 in. of mercury . . = 33 . 9 feet of water; One inch of mercury at 32. 1° = 1 . 133 feet of water; One foot of air at 32°, and 1 atmosphere. . = 0.001293 feet of water; One foot of average sea-water = 1 .026 foot of pure water; One foot of water at 62° F = 62 . 355 lbs. per sq. foot ; One foot of water at 62° F = . 43302 lb. per sq. inch; One inch of water at 62° F. = .5774 ounce = 0.036085 lb. per sq. inch; One lb. of water on the square inch at 62° F= 2. 3094 feet of water. One ounce of water on the square inch at 62° F = 1 . 732 inches of water. Pressure in Pounds per Square Inch for Different Heads of Water. At 62° F. 1 foot head = 0.433 lb. per square inch, 0.433 X 144 = 62.352 lbs. per cubic foot. Head, feet. 1 2 3 4 5 6 7 8 9 0.433 0.866 1.299 1.732 2.165 2.598 3.031 3.464 3.897 10 4.330 4.763 5.196 5.629 6.062 6.495 6.928 7.361 7.794 8.227 20 8.660 9.093 9.526 9.959 10.392 10.825 11.258 11.691 12.124 12.557 30 12.990 13.423 13.856 14.289 14.722 15.155 15.588 16.021 16.454 16.887 40 17.320 17.753 18.186 18.619 19.052 19.485 19.918 20.351 20.784 21.217 50 21.650 22.083 22.516 22.949 23.382 23.815 24.248 24.681 25.114 25.547 60 25.980 26.413 26.846 27.279 27.712 28.145 28.578 29.011 29.444 29.877 70 30.310 30.743 31.176 31.609 32.042 32.475 32.908 33.341 33.774 34.207 80 34.640 35.073 35.506 35.939 36.372 36.805 37.238 37.671 38.104 38.537 90 38.970 39.403 39.836 40.269 40.702 41.135 41.568 42.001 42.436 42.867 Head in Feet of Water, Corresponding to Pressures in Pounds per Square Inch. 1 lb. per square inch = 2.30947 feet head, 1 atmosphere = 14.7 lbs. per sq. inch = 33.94 ft. head. Pressure. 1 2 3 4 5 6 7 8 9 2.309 4.619 6.928 9.238 11.547 13.857 16.166 18.476 20.785 10 23.0947 25.404 27.714 30.023 32.333 34.642 36.952 39.261 41.570 43.880 20 46.1894 48.499 50.808 53.118 55.427 57.737 60.046 62.356 64.665 66.975 30 69.2841 71.594 73.903 76.213 78.522 80.831 83.141 85.450 87.760 90.069 40 92.3788 94.688 96.998 99.307 101 .62103.931106.24 108.55 110.85 113.16 50 115.4735 117.78 120.09 122.40 124.71 127. 02 ! 129. 33 131.64 133.95 136.26 60 138.5682 140.88 143.19 145.50 147.811150.12152.42 154.73 157.04 159.35 70 161.6629 163.97 166.28 168.59 170.90 1 173.21 1175.52 177.83 180.14 182.45 80 184.7576 187.07 189.38 191.69 194.00196.31 198.61 200.92 203.23 205.54 90 207.8523 210.16 212.47 214.78 217.09 219.40 221 .71 224.02 226.33 228.64 690 Pressure of Water due to its Weight. — The pressure of still water in pounds per square inch against the sides of any pipe, channel, or vessel of any shape whatever is due solely to the " head," or height of the level surface of the water above the point at which the pressure is con- sidered, and is equal to 0.43302 lb. per square inch for every foot of head, or 62.355 lbs. per square foot for every foot of head (at 62° F.). The pressure per square inch is equal in all directions, downwards, upwards, or sideways, and is independent of the shape or size of the containing vessel. The pressure against a vertical surface, as a retaining- wall, at any point is* in direct ratio to the head above that point, increasing from at the level surface to a maximum at the bottom. The total pressure against a vertical strip of a unit's breadth increases as the area of a right-angled triangle whose perpendicular represents the height of the strip and whose base represents the pressure on a unit of surface at the bottom; that is, it increases as the square of the depth. The sum of all the horizontal pressures is represented by the area of the triangle, and the resultant of this sum is equal to this sum exerted at a point one third of the height from the bottom. (The center of gravity of the area of a triangle is one third of its height.) The horizontal pressure is the same if the surface is inclined instead of vertical. (For an elaboration of these principles see Trautwine's Pocket-Book, or the chapter on Hydrostatics in any work on Physics. For dams, retaining-walls, etc., see Trautwine.) The amount of pressure on the interior walls of a pipe has no appreci- able effect upon the amount of flow. Buoyancy. — When a body is immersed in a liquid, whether it float or sink, it is buoyed up by a force equal to the weight of the bulk of the liquid displaced by the body. The weight of a floating body is equal to the weight of the bulk of the liquid that it displaces. The upward pressure or buoyancy of the liquid may be regarded as exerted at the center of gravity of the displaced water, which is called the center of pressure or of buoyancy. A vertical line drawn through it is called the axis of buoyancy or of flotation. In a floating body at rest a line joining the center of gravity and the center of buoyancy is vertical, and is called the axis of equilibrium. When an external force causes the axis of equilibrium to lean, if a vertical line be drawn upward from the center of buoyancy to this axis, the point where it cuts the axis is called the metacenter . If the metacenter is above the center of gravity the distance between them is called the metacentric height, and the body is then said to be in stable equilibrium, tending to return to its original position when the external force is removed. Boiling-point. — Water boils at 212° F. (100° C.) at mean atmos- pheric pressure at the sea-level, 14.696 lbs. per square inch. The tem- perature at which water boils at any given pressure is the same as the temperature of saturated steam at the same pressure. For boiling-point of water at other pressure than 14.696 lbs. per square inch, see table of the Properties of Saturated Steam. The Boiling-point of Water may be Raised. — When water is entirely freed of air, which may be accomplished by freezing or boiling, the cohesion of its atoms is greatly increased, so that its temperature may be raised over 50° above the ordinary boiling-point before ebullition takes place. It was found by Faraday that when such air-freed water did boil the rupture of the liquid was like an explosion. When water is surrounded by a film of oil, its boiling temperature may be raised considerably above its normal standard. This has been applied as a theoretical explanation in the instance of boiler explosions. The freezing-point also may be lowered, if the water is perfectly quiet, to - 10° C, or 18° Fahrenheit below the normal freezing-point. (Hamilton Smith, Jr., on Hydraulics, p. 13.) Freezing-point. — Water freezes at 32° F. at the ordinary atmos- pheric pressure, and ice melts at the same temperature. In the melting of 1 pound of ice into water at 32° F. about 142 heat-units are absorbed, or become latent; and in freezing 1 lb. of water into ice a like quantity of heat is given out to the surrounding medium. Sea-water freezes at 27° F. The ice is fresh. /Trautwine.) THE IMPURITIES OF WATER. 691 Ice and Snow. (From Clark.) — 1 cubic foot of ice at 32° F. weighs 57.50 lbs.; 1 pound of ice at 32° F. has a volume of 0.0174 cu. ft. = 30.067 cu. in. Relative volume of ice to water at 32° F., 1.0855, the expansion in passing into the solid state being 8.55%. Specific gravity of ice = 0.922, water at 62° F. being 1. At high pressures the melting-point of ice is lower than 32° F., being at the rate of 0.0133° F. for each additional atmosphere of pressure. The specific heat of ice is 0.504, that of water being 1. 1 cubic foot of fresh snow, according to humidity of atmosphere: 5 lbs. to 12 lbs. 1 cubic foot of snow moistened and compacted by rain: 15 lbs. to 50 lbs. (Trautwine.) Specific Heat of Water. (From Davis and Marks's Steam Tables.) Deg. Sp. Deg. Sp. Deg. Sp. Deg. Sp. Deg. k. Deg. Sp. F. Ht. F. Ht. F. Ht. F. Ht. F. F. Ht. 20 1.0168 120 0.9974 220 1.007 320 1.035 420 1.072 520 1.123 30 1.0098 130 0.9974 230 1.009 330 1.038 430 1.077 530 1.128 40 1.0045 140 0.9986 240 1.012 340 1.041 440 1.082 540 1.134 50 1.0012 150 0.9994 250 1.015 350 1.045 450 1.086 550 1.140 60 0.9990 160 1.0002 260 1.018 360 1.048 460 1.091 560 1.146 70 0.9977 170 1.0010 270 1.021 370 1.052 470 1.096 570 1.152 80 0.9970 180 1.0019 280 1.023 380 1.056 480 1.101 580 1.158 90 0.9967 190 1.0029 290 1.026 390 1.060 490 1.106 590 1.165 100 0.9967 200 1.0039 300 1.029 400 1.064 500 1.112 600 1.172 110 0.9970 210 1 .0050 310 1.032 410 1.068 510 1.117 These figures are based on the mean value of the heat unit, that is, Vi80 of the heat needed to raise 1 lb. of water from 32° to 212°. Compressibility of Water. — Water is very slightly compressible. Its compressibility is from 0.000040 to 0.000051 for one atmosphere, decreasing with increase of temperature. For e-ch foot of pressure dis- tilled water will be diminished in volume 0.0000015 to 0.0000013. Water is so incompressible that even at a depth of a mile a cubic foot of water will weigh only about half a pound more than at the surface.. THE IMPURITIES OF WATER. (A. E. Hunt and G. H. Clapp, Trans. A.I. M. E., xvii. 338.) Commercial analyses are made to determine concerning a given water: (1) its applicability for making steam; (2) its hardness, or the facility with which it will "form a lather" necessary for washing; or (3) its adaptation to other manufacturing purposes. At the Buffalo meeting of the Chemical Section of the A. A. A. S. it was decided to report all water analyses in parts per thousand, hundred- thousand, and million. To convert grains per imperial (British) gallon into parts per 100,000, divide by 0.7. To convert parts per 100,000 into grains per U. S. gallon, multiply by 0.5835. To convert grains per U. S. gallon into parts per million multiply by 17.14. The most common commercial analysis of water is made to determine its fitness for making steam. Water containing more than '5 parts per 100,000 of free sulphuric or nitric acid is liable to cause serious corrosion, not onlv of the metal of the boiler itself, but of the pipes, cylinders, pistons, and valves with which the steam comes in contact. The total residue in water used for making steam causes the interior linings of boilers to become coated, and often produces a dangerous hard 692 WATER. scale, which prevents the cooling action of the water from protecting the metal against burning. Lime and magnesia bicarbonates in water lose their excess of carbonic acid on boiling, and often, especially when the water contains sulphuric acid, produce, wich the other solid residues constantly being formed by the evaporation, a very hard and insoluble scale. A larger amount than 100 parts per 100,000 of total solid residue will ordinarily cause troublesome scale, and should condemn the water for use in steam-boilers, unless a better supply cannot be obtained. The following is a tabulated form of the causes of trouble with water for steam purposes, and the proposed remedies, given by Prof. L. M. Norton. Causes of Incrustation. 1. Deposition of suspended matter. 2. Deposition of deposed salts from concentration. 3. Deposition of carbonates of lime and magnesia by boiling off carbonic acid, which holds them in solution. 4. Deposition of sulphates of lime, because sulphate of lime is but slightlv soluble in cold water, less soluble in hot water, insoluble above 27Q° F. 5. Deposition of magnesia, because magnesium salts decompose at high temperature. 6. Deposition of lime soap, iron soap, etc., formed by saponification of grease. Means for Preventing Incrustation. 1. Filtration. 2. Blowing off. 3. Use of internal collecting apparatus or devices for directing the circulation. 4. Heating feed-water. 5. Chemical or other treatment of water in boiler. 6. Introduction of zinc into boiler. 7. Chemical treatment of water outside of boiler. Tabular View. Troublesome Substance. Trouble. Remedy or Palliation. Sediment, mud, clay, etc. Incrustation. Filtration; blowing off. Readily soluble salts. Blowing off. Bicarbonates of lime, magnesia,} .. f Sc^da^" of iroa - J t magnesia, etc. quinhatp nf limp " (Addition of carb. soda, bulpnate ot lime. { barium hydrate, etc. Chloride and sulphate of mag-) r> rtrrnoift „ (Addition of carbonate of nesium. \ Corrosion. | godai etc Carbonate of soda in large) p ,■•.„ (Addition of barium chlo- amounts. ( ^ nmm S- \ ride, etc. Acid (in mine waters). Corrosion. Alkali. Dissolved carbonle aeid and} Com>sion . j^oMef UrnTa*,^ ffi oxygen - m l ternal coating. Grease (from condensed water). lf^?5J°B ° r l Different cases require dif- • Primfne ■ ferent remedies. Consult Organic matter (sewage). \ corrosion or fjp ecialist on the sub ' ( incrustation/ jec1. The mineral matters causing the most troublesome boiler-scales are bicarbonates and sulphates of lime and magnesia, oxides of iron and alumina, and silica. The analyses of some of the most common and troublesome boiler-scales are given in the following table: THE IMPURITIES OF WATER. 693 Analyses of Boiler-scale. (Chandler.) Sul- phate of Lime. Mag- nesia. Silica. Per- oxide of Iron. Water. Car- bonate of Lime. N.Y.C.&H.R .Ry.,No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 74.07 71.37 62.86 53.05 46.83 30.80 4.95 0.88 4.81 30.07 9.19 "\8.95 2.61 2.84 0.65 1.76 2.60 4.79 5.32 7.75 2.07 0.65 2.92 8.24 0.08 1.14 14.78 '.! "t 0.92 1.28 12.62 •I •< i :: :•: : 1.08 1.03 0.36 2.44 0.63 0.15 26.93 86.25 93.19 •i << . Analyses in parts per 100,000 of Water giving Bad Results in Steam-boilers. (A. E. Hunt.) ll 3 3 03 fl.S s : i L"pq o e 1§ .2 0> 3 710 18 70 80 32 30 70 82 50 94 61 41 81 104 68 219 28 890 210 190 42 90 38 23 • i >< Many substances have been added with the idea of causing chemical action which will prevent boiler-scale. As a general rule, these do more harm than good, for a boiler is one of the worst possible places in which to carry on chemical reaction, where it nearly always causes more or less corrosion of the metal, and is liable to cause dangerous explosions. In cases where water containing large amounts of total solid residue is necessarily used, a heavy petroleum oil, free from tar or wax, which is not acted upon by acids or alkalies, not having sufficient wax in it to cause saponification, and which has a vaporizing-point at nearly 600° F., will give the best results in preventing boiler-scale. Its action is to form a thin greasy film over the boiler linings, protecting them largely from the action of acids in the water and greasing the sediment which is formed, thus preventing the formation of scale and keeping the solid residue from the evaporation of the water in such a plastic suspended condition that it can be easily ejected from the boiler by the process of "blowing off." If the water is not blown off sufficiently often, this sediment forms into a "putty" that will necessitate cleaning the boilers. Any boiler using bad water should be blown off every twelve hours. 694 WATER. Hardness of Water. — The hardness of water, or its opposite quality, indicated by the ease with which it will form a lather with soap, depends almost altogether upon the presence of compounds of lime and magnesia. Almost all soaps consist, chemically, of oleate, stearate, and palmitate of an alkaline base, usually soda and potash. The more lime and magnesia in a sample of water, the more soap a given volume of the water will decompose, so as to give insoluble oleate, palmitate, and stearate of lime and magnesia, and consequently the more soap must be added in order that the necessary quantity of soap may remain in solution to form the lather. The relative hardness of samples of water is generally expressed in terms of the number of standard soap-measures consumed by a gallon of water in yielding a permanent lather. In Great Britain the standard soap-measure is the quantity required to precipitate one grain of carbonate of lime: in the U. S. it is the quantity required to precipitate one milligramme. If a water charged with a bicarbonate of lime, magnesia, or iron is boiled, it will, on the excess of the carbonic acid being expelled, deposit a considerable quantity of the lime, magnesia, or iron, and con- sequently the water will be softer. The hardness of the water after this deposit of lime, after long boiling, is called the permanent hardness and the difference between it and the total hardness is called temporary hardness. Lime salts in water react immediately on soap-solutions, precipitating the oleate, palmitate, or stearate of lime at once. Magnesia salts, on the contrary, require some considerable time for reaction. They are, how- ever, more powerful hardeners; one equivalent of magnesia salts con- suming as much soap as one and one-half equivalents of lime. The presence of soda and potash salts softens rather than hardens water. Each grain of carbonate of lime per gallon of water causes an increased expenditure for soap of about 2 ounces per 100 gallons of water. (Eng'g News, Jan. 31, 1885.) Low degrees of hardness (down to 200 parts of calcium carbonate (CaCOs) per million) are usually determined by means of a standard solution of soap. To 50 c.c. of the water is added alcoholic soap solu- tion from a burette, shaking well after each addition, until a lather is obtained which covers the entire surface of the liquid when the bottle is laid on its side and which lasts five minutes. From the number of c.c. of soap solution used, the hardness of the water may be calculated by the use of Clark's table, given below, in parts of CaC03 per million. c.c. Soap Sol. Pts. CaCOs. c.c. Soap Sol. Pts. CaCOs. c.c. Soap Sol. Pts. CaCOs. c.c. Soap Sol. Pts. CaCOs. 0.7 1.0 2.0 3.0 5 19 32 4.0 5.0 6.0 7.0 46 60 74 89 8.0 9.0. 10.0 11.0 103 118 133 .....148 12.0 13.0 14.0 15.0 164 .....180 196 212 For waters which are harder than 200 parts per million, a solution of soap ten times as strong may be used, the end or determining point being reached when sufficient soap has been added to deaden the harsh sound produced on shaking the bottle containing the water. — A. H. Gill, En- gine-Room Chemistry. Purifying Feed-water for Steam-boilers. (See also Incrustation and Corrosion, p. 897.) — When the water used for steam-boilers con- tains a large amount of scale-forming material it is usually advisable to purify it before allowing it to enter the boiler rather than to attempt the prevention of scale by the introduction of chemicals into the boiler. Carbonates of lime and magnesia may be removed to a considerable extent by simple heating of the water in an exhaust-steam feed-water heater or, still better, by a live-steam heater. (See circular of the Hoppes Mfg. Co., Springfield, O.) When the water is very bad it is best treated PURIFYING WATER 695 with chemicals — lime, soda-ash, caustic soda, etc. — in tanks, the pre- cipitates being separated by settling or filtering. For a description of several systems of water purification see a series of articles on the sub- ject by Albert A. Cary in Eng'g Mag., 1897. Mr. H. E. Smith, chemist of the Chicago, Milwaukee & St. Paul Ry. Co., in a letter to the author, June, 1902, writes as follows concerning the chemical action of soda-ash on the scale-forming substances in boiler waters: Soda-ash acts on carbonates of lime and magnesia in boiler water in the following manner: — The carbonates are held in solution by means of the carbonic acid gas also present which probably forms bicarbonates of lime and magnesia. Any means which will expel or absorb this carbonic acid will cause the precipitation of the carbonates. One of these means is soda ash (carbonate of soda), which absorbs the gas with the forma- tion of bicarbonate of soda. This method would not be practicable for softening cold water, but it serves in a boiler. The carbonates precipi- tated in this manner are in flocculent condition instead of semi-crystalline as when thrown down by heat. In practice it is desirable and sufficient to precipitate only a portion of the lime and magnesia in flocculent condition. As to equations, the following represent what occurs: — Ca (HC0 3 ) + Na 2 C0 3 = CaC0 3 + 2 NaHCOs. Mg (HCO3) + Na 2 C0 3 = MgCOs + 2 NaHCOs. (free) C0 2 + Na 2 C0 3 + H 2 = 2 NaHCOs. Chemical equivalents: — 106 pounds of pure carbonate of soda — equal to about 109 pounds of commercial 58 degree soda-ash — are chemically equivalent to — i.e., react exactly with — the following weights of the substances named: Calcium sulphate, 136 lbs.; magnesium sulphate, 120 lbs.; calcium carbonate, 100 lbs.; magnesium carbonate, 84 lbs.; calcium chloride, 111 lbs.; magnesium chloride, 95 lbs. Such numbers are simply the molecular weights of the substances reduced to a common basis with regard to the valence of the component atoms. Important work in this line should not be undertaken by an amateur. " Recipes" have a certain field of usefulness, but will not cover the whole subject. In water purification, as in a problem of mechanical engineer- ing, methods and apparatus must be adapted to the conditions presented. Not only must the character of the raw water be considered but also the conditions of purification and use. Water-softening Apparatus. (From the Report of the Committee on Water Service, of the Am. Railway Eng'g and Maintenance of Way Assn., Eng. Rec, April 20, 1907). — Between three and four hours is nec- essary for reaction and precipitation. Water taken from running streams in winter should have at least four hours' time. At least three feet of the bottom of each settling tank should be reserved for the accumulation of the precipitates. The proper capacities for settling tanks, measured above the space reserved for sludge, can be determined as follows: a = capacity of soft- ener in gallons per hour; b = hours required for reaction and precipitation; c = number of settling tanks (never less than two) ; x = number of hours required to fill the portion of settling tank above the sludge portion; y = number of hours required to transfer treated water from one settling tank to the storage tank (y should never be greater than x). Where one pump alternates between filling and emptying settling tanks, x = y. Settling capacity in each tank= 2 ax = ab -s- (c — 1). For plants where the quantity of water supplied to the softener and the capacity of the plant are equal, the settling capacity of each tank is equal to ax. The number of hours required to fill all the settling tanks should equal the number of hours required to fill, precipitate and empty one tank, as expressed by the following equation: ex = x + b + y. Ify = x, ax = ab -s- (c — 2). If y = 1/2 x, ax = ab -s- (c — 1.5). 696 WATER. An article on "The Present Status of "Water Softening," by G. C. Whipple, in Cass. Mag., Mar., 1907, illustrates several different forms of water-purifying apparatus. A classification of degrees of hardness cor- responding to parts of carbonates and sulphates of lime and magnesia per million parts of water is given as follows: Very soft, to 10 parts; soft, 10 to 20; slightly hard, 25 to 50; hard, 50 to 100; very hard, 100 to 200; excessively hard, 200 to 500; mineral water, 500 or more. The same article gives the following figures showing the quantity of chemicals required for the various constituents of hard water. For each part per million of the substances mentioned it is necessary to add the stated number of pounds per million gallons of lime and soda. For Each Part per Million of Pounds per Million Gallons. Lime. Soda. Free C0 2 10.62 4.77 4.67 0.00 19.48 9.03 8.85 The above figures do not take into account any impurities in the chemicals. These have to be considered in actual operation. An illustrated description of a water-purifying plant on the Chicago & Northwestern Ry. by G. M. Davidson is found in Eng. News, April 2, 1903. Two precipitation tanks are used, each 30 ft. diam., 16 ft. high, or 70,000 gallons each. As some water is left with the sludge in the bottom after each emptying, their net capacity is about 60,000 gallons each. The time required for filling, precipitating, settling and trans- ferring the clear water to supply tanks is 12 hours. Once a month the sludge is removed, and it is found to make a good whitewash. Lime and soda-ash, in predetermined quantity, as found by analysis of the water, are used as precipitants. The following table shows the effect of treat- ment of well water at Council Bluffs, Iowa. Total solid matter, grains per gallon Carbonates of lime and magnesia Sulphates of lime and magnesia Silica and oxides of iron and aluminum. . Total incrusting solids Alkali chlorides Alkali sulphates Total non-in crusting solids Pounds scale-forming matter in 1000 gals The minimum amount of scaling matter which will justify treatment cannot be stated in terms of analysis alone, but should be stated in terms of pounds incrusting matter held in solution in a day's supply. Besides the scale-forming solids, nearly all water contains more or less free car- bonic acid. Sulphuric acid is also found, particularly in streams adjacent to coal mines. Serious trouble from corrosion will result from a small amount of this acid. In treating waters, the acids can be neutralized, and the incrusting matter can be reduced to at least 5 grains per gallon in most cases. HYDRAULICS. 697 Quantity of Pure Reagents Required to Remove One Pound op Incrusting or Corrosive Matter from the Water. Incrusting or Corrosive Substance Held in Solution. Amount of Reagent. (Pure.) Foaming Mat- ter Increased. Sulphuric acid Free carbonic acid Calcium carbonate Calcium sulphate Calcium chloride Calcium nitrate Magnesium carbonate. . . Magnesium sulphate Magnesium chloride Magnesium nitrate Calcium carbonate Magnesium carbonate. . Magnesium sulphate . . . *Calcium sulphate 0.571b. lime plus 1 .08 lbs. soda ash 1.27 lbs. lime 0.56 1b. lime 0.78 1b. soda ash . 96 lb . soda ash 0.65 lb. soda ash 1 .33 lbs. lime 0.47 lb. lime plus 0.881b. soda ash. 0.59 lb. lime plus 1.11 lbs. soda ash . 38 lb . lime plus . 72 lb . soda ash . 1 .71 lbs. barium hydrate. 4.05 lbs. barium hydrate. 1 .42 lbs. barium hydrate. 1 .26 lbs. barium hydrate. 1.45 lbs. None None 1.04 lbs. 1.05 lbs. 1.04 lbs. None 1.18 lbs. 1.22 lbs. 1.15 lbs. None None None None * In precipitating the calcium sulphate, there would also be precipi- tated 0.74 lb. of calcium carbonate or 0.31 lb. of magnesium carbonate, the 1.26 lbs. of barium hydrate performing the work of 0.41 lb. of lime and 0.78 lb. of soda-ash, or for reacting on either magnesium or calcium sulphate, 1 lb. of barium hydrate performs the work of 0.33 lb. of lime plus 0.62 lb. of soda-ash, and the lime treatment can be correspondingly reduced. Barium hydrate has no advantage over lime as a reagent to precipitate the carbonates of lime and magnesia and should not be considered except in connection with the treating of water containing calcium sulphate. HYDRAULICS -FLOW OF WATER. Formulae for Discharge of Water through Orifices and Weirs. — For rectangular or circular orifices, with the head measured from center of the orifice to the surface of the still water in the feeding reservoir: Q = C ^2gHX a . (1) For weirs with no allowance for increased head due to velocity of approach: Q = CV 3 \ / 2gH XLH (2) For rectangular and circular or other shaped vertical or inclined orifices; formula based on the proposition that each successive horizontal layer of water passing through the orifice has a velocity due to its respective head: Q =cL 2/3 ^2gX (^Htf - V#jS) ( 3) For rectangular vertical weirsj Q =c2/ 3 V2gHXLh (4) Q — quantity of water discharged in cubic feet per second; C = ap- proximate coefficient for formulas (1) and (2): c = correct coefficient for (3) and (4). Values of the coefficients c and C are given below. g = 32.16; *^2g = 8.02; H = head in feet measured from center of orifice to level of still water; H b = head measured from bottom of orifice; H t = head measured from top of orifice; h = H, corrected for velocity of approach, V a = H + 1.33 V a 2 /2g for weirs with no end con- traction, and. H + 1.4 V^/2 g for weirs with end contraction; a= area in square feet; L=length in feet. HYDRAULICS. Flow of Water from Orifices. — The theoretical velocity of water flowing from an orifice is the same as the velocity of a falling body which has fallen from a height equal to the head of water, = V2 gH. The actual velocity at the smaller section of the vena contracta is substan- tially the sam e as the theoretical, but the velocity at the plane of the orifice is C ^2 gH, in which the coefficient C has the nearly constant value of 0.62. The smallest diameter of the vena contracta is therefore about 0.79 of that of the orifice. If C be the approximate coefficient = 0.62, and c the correct coefficient, the ratio C/c varies with different ratios of the head to the diameter of the vertical orifice, or to H/D. Ham- ilton Smith, Jr., gives the following: H/D=0.5 0.875 1. 1.5 2. 2.5 5. 10. C/c =0.9604 0.9849 0.9918 0.9965 0.9980 0.9987 0.9997 1. For vertical rectangular orifices of ratio of head to width W; ¥ovH/W = 0.5 0.6 0.8 1 - 1.5 2. 3. 4. 5. 8. C/c= .9428 .9657 .9823 .9890 .9953 .9974 .9988 .9993 .9996 .9998 For H -=- D or H -h W over 8, C = c, practically. For great heads, 312 ft. to 336 ft., with converging mouthpieces, c has a value of about one, and for small circular orifices in thin plates, with full contraction, c = about 0.60. Mr. Smith as the result of the collation of many experimental data of others as well as his own, gives tables of the value of c for vertical orifices, with full contraction, with a free discharge into the air, with the inner face of the plate, in which the orifice is pierced, plane, and with sharp inner corners, so that the escaping vein only touches these inner edges. These tables are abridged below. The coefficient c is to be used in the formulae (3) and (4) above. For formulae (1) and (2) use the coefficient C found from the values of the ratios C/c above. Values of Coefficient c for Vertical Orifices with Sharp Edges, Full Contraction, and Free Discharge into Air. (Hamilton Smith, Jr.) I'saj Square Orifices. Length of the Side of the Square, in feet. HI .02 .03 .04 .05 .07 .10 .12 .15 .20 .40 .60 .80 1.0 Woo "7628 .623 T621 .617 .616 .613 T6TT .610 0.4 .643 .636 .637 .630 0.6 660 .645 .605 .601 .598 .596 1.0 648 .636 .628 .622 .618 .613 ,610 .608 .605 .603 .601 .600 .599 3.0 632 .622 .616 .612 .609 .607 606 .606 .605 .605 .604 .603 .603 6.0 623 .616 .612 .609 607 .605 605 .605 .604 .604 .603 .602 .602 10. 616 .611 .608 .606 .605 604 .604 .603 .603 .603 .602 .602 .601 20. 606 605 604 603 602 607, 602 602 602 ,601 .601 .601 .600 100. (?) .599 .598 .598 .598 .598 .598 .598 .598 .598 .598 .598 .598 .598 Circular Orifices. Diameters, in feet. H. .02 .03 .04 .05 .07 .10 .12 .15 .20 .40 .60 .80 1.0 0.4 .637 ,624 .628 .618 .618 .613 .612 ,609 .606 .605 0.6 655 .640 ,630 .601 596 .593 .590 1.0 644 .631 .623 .617 .612 .608 .605 .603 .600 .598 .595 .593 .591 2. 632 .621 .614 610 607 .604 .601 ,600 .599 .599 .597 .596 .593 4. ,623 .614 609 605 603 .602 .600 .599 .599 .598 .597 .597 .596 6. 618 .611 607 604 602 600 .599 .599 .598 .598 .597 .396 .596 10. 611 .606 603 601 ,599 .598 .598 .597 .597 .597 .596 .596 .595 20. 601 600 599 598 597 596 596 596 596 596 ,596 .595 .594 50.(?) 596 596 595 595 594 .594 594 .594 .594 .594 .594 .593 .593 100. (?) .593 .593 .592 .592 .592 .592 .592 .592 .592 .592 .592 .592 .592 HYDRAULIC FORMULA. 699 HYDRAULIC FORMULAE. — FLOW OF WATER IN OPEN AND CLOSED CHANNELS. Flow of Water in Pipes. — The quantity of water discharged through a pipe depends on the "head"; that is, the vertical distance between the level surface of still water in the chamber at the entrance end of the pipe and the level of the center of the discharge end of the pipe; also upon the length of the pipe, upon the character of its interior surface as to smoothness, and upon the number and sharpness of the bends; but it is independent of the position of the pipe, as horizontal, . or inclined upwards or downwards. The head, instead of being an actual distance between levels, may be caused by pressure, as by a pump, in which case the head is calculated as a vertical distance corresponding to the pressure, 1 lb. per sq. in. = 2.309 ft. head, or 1 ft. head = 0.433 lb. per sq. in. The total head operating to cause flow is divided into three parts: 1. The velocity -head, which is the height through which a body must fall in vacuo to acquire the velocity with which the water flows into the pipe = v 2 *■ 2 g, in which v is the velocity in ft. per sec. and 2 g = 64.32; 2. the entry-head, that required to overcome the resistance to entrance to the pipe. With sharp-edged entrance the entry-head = about 1/2 the velocity-head; with smooth rounded entrance the entry-head is inap- preciable; 3. the friction-head, due to the frictional resistance to flow within the pipe. In ordinary cases of pipes of considerable length the sum of the entry and velocity heads required scarcely exceeds 1 foot. In the case of long pipes with low heads the sum of the velocity and entry heads is generally so small that it may be neglected. General Formula for Flow of Water in Pipes or Conduits. Mean velocity in ft. per sec. = c v'mean hydraulic radius X slope Do. for pipes running full = c \ X slope, in which c is a coefficient determined by experiment. (See pages following.) wet perimeter In pipes running full, or exactly half full, and in semicircular open channels running full it is equal to 1/4 diameter. The slope = the head (or pressure expressed as a head, in feet) -5- length of pipe measured in a straight line from end to end. In open channels the slope is the actual slope of the surface, or its fall per unit of length, or the sine of the angle of the slope with the horizon. Chezy's Formula: v = fVrVs = f v «; r = mean hydraulic radius, s = slope = head ■*- length, v = velocity in feet per second, all dimensions in feet. Quantity of Water Discharged. — If Q = discharge in cubic feet per second and a = area of channel, Q = av = ac VVs. a Vr is approximately proportional to the discharge. It is a maxi- mum at 308° of the circumference, corresponding to 19/20 of the diameter, and the flow of a conduit 19/20 full is about 5 per cent greater than that of one completely filled. Values of the Coefficient c. (Chiefly condensed from P. J. Flynn on Flow of Water.) — Almost all the old hydraulic formulae for finding the 700 HYDRAULICS. mean velocity in open and closed channels have constant coefficients, and are therefore correct for only a small range of channels. They have often been found to give incorrect results with disastrous effects. Gan- guillet and Kutter thoroughly investigated the American, French, and other experiments, and they gave as the result of their labors the formula now generally known as Kutter's formula. There are so many varying conditions affecting the flow of water, that all hydraulic formulae are only approximations to the correct result. When the surface-slope measurement is good, Kutter's formula will give results seldom exceeding 71/2% error, provided the rugosity coeffi- cient of the formula is known for the site. For small open channels Darcy's and Bazin's formulae, and for cast-iron pipes Darcy's formulae, are generally accepted as being approximately correct. Table giving Fall in Feet per Mile, the Distance on Slope corre- sponding to a Fall of 1 Ft., and also the Values of S and V$ for Use in the Formula V = C Vrs. . s = H -h L = sine of angle of slope = fall of water-surface (H), In any distance (L), divided by that distance. Fall in Slope, Sine of v7. Fall in Slope, Sine of V7. Feet 1 Foot Slope, Feet 1 Foot Slope, per Mi. in s. per Mi. in s. 0.25 21120 0.0000473 0.006881 17 310.6 0.0032197 0.056742 .30 17600 .0000568 .007538 18 293.3 .0034091 .058388 .40 13200 .0000758 .008704 19 277.9 .0035985 .059988 .50 10560 .0000947 .009731 20 264 .0037879 .061546 .60 8800 .0001136 .010660 22 240 .0041667 .064549 .702 7520 .0001330 .011532 24 220 .0045455 .067419 .805 6560 .0001524 .012347 26 203.1 .0049242 .070173 .904 5840 .0001712 .013085 28 188.6 .0053030 .072822 1 5280 .0001894 .013762 30 176 .0056818 .075378 1.25 4224 .0002367 .015386 35.20 150 .0066667 .081650 1.5 3520 .0002841 .016854 40 132 .0075758 .087039 1.75 3017 .0003314 .018205 44 120 .0083333 .091287 2 2640 .0003788 .019463 48 110 .0090909 .095346 2.25 2347 .0004261 .020641 52.8 100 .010 .1 2.5 2112 .0004735 .021760 60 88 .0113636 .1066 2.75 1920 .0005208 .022822 66 80 .0125 .111803 3 1760 .0005682 .023837 70.4 75 .0133333 .115470 3.25 1625 .0006154 .024807 80 66 .0151515 .123091 3.5 1508 .0006631 .025751 88 60 .0166667 .1291 3.75 1408 .0007102 .026650 96 55 .0181818 . 134839 4 1320 .0007576 .027524 105.6 50 .02 .141421 5 1056 .0009470 .030773 120 44 .0227273 .150756 6 880 .0011364 .03371 132 40 .025 .158114 7 754.3 .0013257 .036416 160 33 .0303030 .174077 8 660 .0015152 .038925 220 24 .0416667 .204124 9 586.6 .0017044 .041286 264 20 .05 .223607 10 528 .0018939 .043519 330 16 .0625 .25 11 443.6 .0020833 .045643 340 12 .0833333 .288675 12 440 .0022727 .047673 528 10 .1 .316228 13 406.1 .0024621 .04962 660 8 .125 .353553 14 377.1 .0026515 .051493 880 6 .1666667 .408248 15 352 .0028409 .0533 1056 5 .2 .447214 16 330 .0030303 .055048 1320 4 .25 .5 HYDRAULIC FORMULA. 701 Values of V r for Circular Pipes, Sewers, and Conduits of Different Diameters. * running full or exactly half full. Diam., v7 Diam., V7 Diam., V7 Diam., V r ft. in. in Feet. ft. in. in Feet. ft. in. in Feet. ft. in. in Feet. 3/8 0.088 2 0.707 4 6 1.061 9 1.500 1/2 .102 2 1 .722 4 7 1.070 9 3 1.521 3/4 .125 2 2 .736 4 8 1.080 9 6 1.541 1 .144 2 3 .750 4 9 1.089 9 9 1.561 H/4 .161 2 4 .764 4 10 1.099 10 1.581 H/2 .177 2 5 .777 4 11 1.109 10 3 1.601 13/4 .191 2 6 .790 5 1.118 10 6 1.620 2 .204 2 7 .804 5 1 1.127 10 9 1.639 21/2 .228 2 8 .817 5 2 1.137 11 1.658 3 .251 2 9 .829 5 3 1.146 11 3 1.677 4 .290 2 10 .842 5 4 1.155 11 6 1.696 5 .323 2 11 .854 5 5 1.164 11 9 1.714 6 .354 3 .866 5 6 1.173 12 1.732 7 .382 3 1 .878 5 7 1.181 12 3 1.750 8 .408 3 2 .890 5 8 1.190 12 6 1.768 9 .433 3 3 .901 5 9 1.199 12 9 1.785 10 .456 3 4 .913 5 10 1.208 13 1.803 11 .479 3 5 .924 5 11 1.216 13 3 1.820 1 .500 3 6 .935 6 1.225 13 6 1.837 1 1 .520 3 7 .946 6 3 1.250 14 1.871 1 2 .540 3 8 .957 6 6 1.275 14 6 1.904 1 3 .559 3 9 .968 6 9 1.299 15 1.936 1 4 .577 3 10 .979 7 1.323 15 6 1.968 1 5 .595 3 11 .990 7 3 1.346 16 2. 1 6 .612 4 1. 7 6 1.369 16 6 2.031 1 7 .629 4 1 1.010 7 9 1.392 17 2.061 1 8 .646 4 2 1.021 8 1.414 17 6 2.091 1 9 .661 4 3 1.031 8 3 1.436 18 2.121 1 10 .677 4 4 1.041 8 6 1.458 19 2.180 1 11 .692 4 5 1.051 8 9 1.479 20 2.236 Kutter's Formula for measures in feet is 0.00281\ s . Vr\ — TOO "T^OSift0>Nf\00OISO>OVC0-ift00^»0N0>0\ON0*00 mrsiM^NONOiriNBiriOiri— ooovnOW — vo — l> — — ts»N>c TOOCNlNOONCNlONTONTONONONt->inpO|OTNOOOONO>oom — r*> — TTmmmNONOi>Nt-««aooooNO — NtfitiriiosoooN- mm nooo = rn OOn T — mO«»,NO — inONOOrnNOrnNOinT TOrNlmc mooorNjoNTminmooinNONomoooo — tcs onoono — tisaNifucoo- Motisoo- r~* iNCNicninNooinNO ^S^SSi OfiNOO* — win — moo — am — NfN]iN.Nm mrrimrriTTTinininNONOrN.ooooONONO — m — oo — mTinm ON OMNOOTt mtta-fim(Ni(NitnoNtNO>NOvOi'iO>1 , NOl"t«i!.ONO — NooinoNNom CSCN|csirr 1 cn.r«.r-.00ON OnON(SN-000 OO — cn en Tin m co c^SSS^ OONNI-nOOOO^NnOOiMMIOOOvOCON ooNOTOinoNO — TinincNTrnomNomo — amONSONtsN c< °--- on — rn>nNOooominrNONToorNjNoo>'NjooT -N(N)N(NlNwt ONmoovOT — ooin i^mooooono- — cnj - — iNQOc^irnnoc^rN^"t^o*\0' — ifi — o^^ON>or^O' — m — coin — TmNO OOMfMMn-NOa>-tn , t'VTm'-Ntr|00'--OONOMritN\OmlsNNIsO>00 i-oo>-m lAONOvO-^iTlMOOflMNONinNM'C — — — — rNqtsjcsirgrNjcNrnmrnTTTTinin NONONOrNOOOOONON o On OO On — nO in On O no On Nt-OtmOv0t0>NN00(N)N01-!N-O000Mflf0\m'OM ifio^MOtntmN- — NOinoinooO'ONOintNiNoo^orNO>o — — — oonpnCNndon — NooMfNrwNiriNOinNMnacAN* «-> T !>. 00 On — rsitnTTint-NOOON — PNlTr^ON — rninoo — — — — — — --NNNNNmmwwt •vrr»O>t00N\OO TTTininNONOt-N « mo> in oao T in OO On — T TOO On On inr^r^mr^ONOfsrNinoNinONinooTOT — or->fNmmr^TON tfl!fiin00lstC0trflI>N9 0>0VN9NOv0 0\f^-0>0>^in-- f>T — r^mONONONOONOTr-iooToofNTrNiONONOoinoooNtNTON cnj m t m no PnOOOnOnOO — Nd^TiAtsCOO — IJtKOOOONtNOmNOeO T Oin no O — •Nttvo ooun. ooooons ONTONTr-NTinOTOOONCSTON — nOnO— m T On ctn. — oot>.o CNiTOmnqoNNONOooNOr>.in — oooNrnr>NorNooinomt^oor«. tono>— NOOONr>inr-ioomt>.0'— mcnf>iorv,CN)r>.inocninNO NNt^fl Nor>r>eocoo>o>o-NNTinrN><»o>ON'NT inMJO — TnOOOO T no — tiN,nfNiu>NmNO'NtotsoomoNO'ONO^ominl - (Ni in Csl — 00t0»t«0NNOONBCNlC0tA0\O— OOOOnO — in mT — ooor>.NOo — CNjfC|W*lT ■NTinif\NONONNWCOaO> — NrnttmrNOO o-ofxiTNor^ON — en c*3Cc>$oo OCtOOOvCOMNl-tNOOINhNlNN— ^OINNtS r-N — tNOKitomN- inTtNor^mON — — — OONinOTr>ON .t>.oooNOO — — mT inNONOooo — Nm « o in o no o 08™^ — t t o T — lANto- r-jooinONOinrviininoo ooinONtsmm — inoooONor-jtviNor-s.inoT — tsONintNONtnNOO-NinMOOWN.OOtfioONO'NT — OO^NOIStsN^ O — — MfNl 'Nmmm'N^mTTTiniriNONOr-.rNOOoooNO — i — CN m Tin no in. N -•nTNINOv n©00 . moooOinTTNOinONOor>.rnNONOON — inooin m^ooTONmONrninNONOflifMftNO-or> NOOCOaOO-N tN tNltf\ttMf\'O'Nt'ONrNiNoa.(NHftomoi'Too oooo — — — — — — — — pNjrNif-NirvjrNimmmmmTT tif\in«iC>ONN i CO— ■"T'TrNlONNOrNloOrnoOOONOTrviONNOOTr^.ONO — — O-in — — Ontj-oO — Cvlc«>,Tu-NNONOt>.OOaOONONO — CN]tni^iriNOOO>OCNl , r*tM>- TnO On — T OOOOOOOOOOO — — — NNNN CNirslrnrnmrnTT - oooom — no — — on too — ovoinoo- oo — in mm no o r^ Ov^Oitls- T-OOn — tOOMinoONO\N9CNlo- csmmmNor>oooN o i S m -0 no rq CS — pqornaooooONinON — O — tON^JB .O>m00O>r>.r>. — — r-N,OC-40000TinT000NOT — mT — OOnOnOOO— OOCNJO ^•rstn in m O — CNmTm sONIN — nOON1 , -N^nCOOOOOO>nON (PInOnOInNQOOOONOO — NWiTtNOSINO^ — soomt-NOOOoo MTmr^orsTin N«\OOiNm8>(Nllft»-Nm»>ONOOOOOO-g — f*"N.NOO*cnNOO'mNOONC<"N.ONNOf s JONNOin(NONNOrc,0 — OO NnOOOOnOTCNO Qh nN t co' p>i r>.' .— in'oToo'm — oon^noooo — minNoomr^oTorNT— -oo pNiCNqmmmTinNONorNooorninrvON — NOOTONmtNogooNO m o o o o . — CNimT SS-S§l§?§|Sg§S||||l oooooooo soonOPnITnoSo 714 HYDRAULICS. LOSS OF HEAD. The loss of head due to friction when water, steam, air, or gas of any kind flows through a straight tube is represented by the formula , ,42 D 2 . , «/64.4 hd h=f i: 2d' whence v= va T' in which I = the length and d = the diameter of the tube, both in feet; v = velocity in feet per second, and /is a coefficient to be determined by experiment. According to Weisbach, / == 0.00644, in which case 4 /64.4 _ n „ _ n Jhd \-rj = 50, and v= 50 \ -— , which is one of the older formulae for flow of water (Downing's). Prof. Unwin says that the value of / is possibly too small for tubes of small bore, and he would put / =0.006 to 0.01 for 4-inch tubes, and / = 0.0084 to 0.012 for 2-inch tubes. Another formula by Weisbach is »-(« 0.0144 + 0.01716\ I v* Rankine gives V v ) d 2g /_0.005(l +I f 5 ). From the general equation for velocity of flow of water v = c Vr Vs = for round pipes c J - 4/ - , we havei; 2 = c 2 - -j and h= —£?■, in which c is the coefficient c of Darcy's, Bazin's, Kutter's, or other formula as found by experiment. Since this coefficient varies with the condition of the inner surface of the tube, as well as with the velocity, it is to be expected that values of the loss of head given by different writers will vary as much as those of quantity of flow. The relation of the value of c in Chezy 's for mula V = c '^ / rs to the e of the coefficient of friction /is c = ^ / 2 g/f. /= .0035 c = 135.5 /= .0070 c= 95.8 .0040 .0045 .0050 127.8 119.6 113.4 .0075 .0080 .0090 92.6 89.7 84.5 .0055 108.1 .010 80.2 .0060 .0065 103.5 99.4 .011 .012 76.5 73.2 60 70 .018 .013 80 90 100 110 .010 .008 .0064 .0053 120 .0045 130 140 - 150 .0038 .0033 .0029 Equations derived from the formulae. (Unwin.) Velocity, ft. per sec v= 4.012 >/dh/(Jl)= 1.273 Q/d*= c Vd/4 X ^s. Diameter, ft d= 0.0622 f vl/h = 1.128 ^Q /v. Quantity, cu. ft. per sec. Q= 3.149 ^hd 5 /fl. Head, ft h = 0.1008 fQH/d 5 . Rough preliminary calculations may be made by the following approx- imate formulae. They are least accurate for small pipes, s = slope, =h/l. New and clean pipes. Old and incrusted pipes. v = 56 Vds, v = 40 Vds^_ Q = 44 Vd^s. Q = 31.4 *Sd 5 s. d = 0.22^QVs. d = 0.252 ^/QVs. Flow of Water in Riveted Steel Pipes. — The laps and rivets tend to decrease the carrying capacity of the pipe. See paper on " New Formulas for Calculating the Flow of Water in Pipes and Channels," by W. E. Foss, Jour. Assoc. Eng. Soc, xiii, 295. Also Clemens Herschel's book on "115 Experiments on the Carrying Capacity of Large Riveted Metal Conduits," John Wiley & Sons, 1897. LOSS OF HEAD. 715 "Values of the Coefficient of Friction. Unwin's "Hydraulics" gives values of/, based on Darcy's experiments, as follows: Clean and smooth pipes, / = 0.005 (1 + 1/12 d). Incrusted pipes, / =0.01 (1 + l/i 2 d). In 1886 Unwin examined all the more carefully made experiments on flow in pipes, including those of Darcy, classifying them according to the quality and condition of their surfaces, and showing the relation of the value of /to both diameter and velocity. The results agree fairly closely with the following values, / = a (1 + .p/d). Kind of pipe. Values of a for velocities in ft. per second. Values of j3. Drawn wrought iron . . Asphalted cast iron . . . Clean cast iron 1-2 .00375 . 00492 . 00405 2-3 .00322 .00455 .00395 3-4 .00297 .00432 .00387 4-5 .00275 .00415 .00382 0.37 0.20 0.28 0.26 Incrusted cast iron at all velocities a = . 00855 From the experiments of Clemens Herschel, 1892-6, on clean steel riveted pipes, Unwin derives the following values of / for different veloci- ties. Ft. per sec 1 2 3 4 5 6 48-in. pipe, av.of 2. .0066 .0060 .0057 .0055 .0055 .0055 42-in. pipe, av. of 2. .0067 .0058 .0054 .0054 .0054 .0054 36-in. pipe 0087 .0071 .0060 .0053 .0047 .0042 Unwin attributes the anomalies in this table to errors of observation. In comparing the results with those on cast-iron pipes, the roughness of the rivet heads and joints must be considered, and the resistance can only be determined by direct experiment on riveted pipes. Two portions of the 48-in. main were tested after being four years in use, and the coefficients derived from them differ remarkably. Ft. per sec 1 2 3 4 5 6 Upper part 0106 .0080 .0075 .0073 .0072 .0072 Lower part 0068 .0060 .0058 .0060 .0060 .0060 Marx, Wing, and Hopkins in 1897 and 1899 made gaugings on a 6-ft. main, part of which was of riveted steel and part of wood staves. (Trans. A. S. C. E., xl, 471, and xliv, 34.) From these tests Unwin derives the following values of /. Ft. per sec. 1 1.5 2 2.5 3 4 5 5.5 Steel pipe: 1897. ../= .0053 .0052 .0053 .0055 .0055 .0052 1899.../= .0097 .0076 .0067 .0063 .0061 .0060 .0058 .0058 Wood staves: 1897.../= .0064 .0053 .0048 0043 .0041 1899.../= .0048 .0046 .0045 0044 .0043 .0043 .0043 Freeman's experiments on fire hose pipes (Trans. A. S. C. E., xxi, 303) give the following values of/. Velocity, ft. per sec 4 6 10 15 20 Unlined canvas 0095 .0095 .0093 .0088 .0085 Rough rubber-lined cotton 0078 .0078 .0078 .0075 .0073 Smooth rubber-lined cotton 0060 .0058 .0055 .0048 .0045 The Resistance at the Inlet of a Pipe is equal to the frictional resist- ance of a straight pipe whose length is l = (1 +/o) d -j- 4 /. Values of / are: (A) for end of pipe flush with reservoir wall, 0.5; (B) pipe entering wall, . straight edges, 0.56; (C) pipe entering wall, sharp edges, 1.30; (Z>) bell- mouthed inlet, 0.02 to 0.05. Values of l /d are for A, 53 B, 75 C, 78 D, 115 26 38 39 53 /= 0.005 0.010 716 HYDRAULICS. Multiplying these figures by d gives the length of straight pipe to be added to the actual length to allow for the inlet resistance. In long lengths of pipe the relative value of this length is so small that it may be neglected in practical calculations. — (Unwin.) Loss of Head in Pipe by Friction. — Loss of head by friction in each 100 feet in length of riveted pipe when discharging the following quantities of water per minute (Pelton Water-wheel Co.). V = velocity in feet per second; h = loss of head in feet; Q = dis- charge in cubic feet per minute. Inside Diameter of Pipe in Inches. 7 8 9 10 11 12 V h 0.338 Q 32 h Q h Q 53 h Q h Q h Q 2 0.296 41.9 0.264 0.237 65.4 0.216 79.2 0.198 94 2 3 0.698 48 1 0.611 62.8 0.544 79 5 0.488 98.2 0.444 119 0.407 141 4 1.175 64.1 1.027 83.7 0.913 106 0.822 131 0.747 158 0.685 188 5 1.76 80.2 1.54 105 1.37 132 1.23 163 1.122 198 1.028 235 6 2.46 96.2 2.15 125 1.92 159 1.71 196 1.56 237 1.43 283 7.0 3.26 112.0 2.85 146 2.52 185 2.28 229 2.07 277 1.91 330 13 in. 14 in. 15 in. 16 in. 18 in. 20 in. V h Q h Q h Q h Q h Q h Q 2 0.183 110 0.169 128 0.158 147 0.147 167 0.132 212 0.119 262 3 .375 166 .349 192 .325 221 .306 251 .271 318 .245 393 4 .632 221 .587 256 .548 294 .513 335 .456 424 .410 523 5 .949 276 .881 321 .822 368 .770 419 .685 530 .617 654 6.0 1.325 332 1.229 385 1.148 442 1.076 502 .957 636 .861 785 7.0 1.75 387 1.63 449 1.52 515 1.43 586 1.27 742 1.143 916 22 in. 24 in. 26 in. 28 in. 30 in. 36 in. V h Q h Q h Q h Q h Q h Q 2 0.108 316 0.098 377 0.091 442 0.084 513 0.079 589 0.066 848 3 .222 475 .204 565 .188 663 .174 770 .163 883 .135 1273 4 .373 633 .342 754 .315 885 .293 1026 .273 1178 .228 1697 5,0 .561 792 .513 942 .474 1106 .440 1283 .411 1472 .342 2121 6 .782 950 .717 1131 .662 1327 .615 1539 .574 1767 .479 2545 7.0 1.040 1109 .953 1319 .879 1548 .817 1796 .762 2061 .636 2868 This table is based on Cox's reconstruction of Weisbach's formula, using the denominator 1000 instead of 1200, to be on the safe side, allow- ing 20% for the loss of head due to the laps and rivet-heads in the pipe. Example. — Given 200 ft. head and 600 ft. of 11-inch pipe, carrying 119 cubic feet of water per minute. To find effective head: In right- hand column, under 11-inch pipe, find 119 cubic ft.; opposite this will be found the loss by friction in 100 ft. of length for this amount of water, which is 0.444. Multiply this by the number of hundred feet of pipe, which is 6, and we have 2.66 ft., which is the loss of head. Therefore the effective head is 200 - 2.66 = 197.34. Explanation. — The loss of head by friction in a pipe depends not only upon diameter and length, but upon the quantity of water passed through it. The head or pressure is what would be indicated by a LOSS OF HEAD. 717 pressure-gauge attached to the pipe near the wheel. Readings of gauge should be taken while the water is flowing from the nozzle. To reduce heads in feet to pressure in pounds multiply by 0.433. To reduce pounds pressure to feet multiply by 2.309. Cox's Formula. — Weisbach's formula for loss of head caused by the friction of water in pipes is as follows: 17 • +• u a tn^AA , 0.01716\ L .V- Friction-head = (0.0144 H 7=—) g ,_ , , \ \/y / 5.367 a where L = length of pipe in feet ; V = velocity of the water in feet per second; d = diameter of pipe in inches. William Cox (Amer. Mach., Dec. 28, 1893) gives a simpler formula which gives almost identical results: H = friction-head in feet = Hd L d 4F2+57- (1) (2) He gives a table by means of which the value of once obtained when V is known, and vice versa. 4F2+57-2 4724. 57 _ 2 V 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 .00583 .00695 .00813 .00938 .01070 .01208 .01353 .01505 .01663 .01828 2 .02000 .02178 .02363 .02555 .02753 .02958 .03170 .03388 .03613 .03845 3 .04083 .04328 .04580 .04838 .05103 .05375 .05653 .05938 .06230 .06528 4 .06833 .07145 .07463 .07788 .08120 .08458 .08803 .09155 .09513 .09878 5 .10250 .10628 .11013 .11405 .11803 .12208 .12620 .13038 .13463 .13895 6 .14333 .14778 .15230 .15688 .16153 .16625 .17103 .17588 .18080 .18578 7 .19083 .19595 .20113 .20638 .21170 .21708 .22253 .22805 .22363 .23928 8 .24500 .25078 .25663 .26255 .26853 .27458 .28070 .28688 .29313 .29945 9 .30583 .31228 .31880 .32538 .33203 .33875 .34553 .35238 .35930 .36628 10 .37333 .38045 .38763 .39488 .40220 .40958 .41703 .42455 .43213 .43978 11 .44750 .45528 .46313 .47105 .47903 .48708 .49520 .50338 .51163 .51995 12 .52833 .53678 .54530 .55388 .56253 .57125 .58003 .58888 .59780 .60678 13 .61583 .62495 .63413 .64338 .65270 .66208 .67153 .68105 .69063 .70028 !4 .71000 .71978 .72963 .73955 .74953 .75958 .76970 .77988 .79013 .80045 15 .81083 .82128 .83180 .84238 .85303 .86375 .87453 .88538 .89630 .90728 16 .91833 .92945 .94063 .95188 .96320 .97458 .98603 .99755 1 .00913 1.02078 17 1.03250 1.04428 1.05613 1.06805 1.08003 1 .09208 1 . 10420 1.11638 1.12863 1.14095 18 1.15333 1.16578 1.17830 1 . 19088 1.20353 1.21625 1 .22903 1.24188 1 .25480 1.26778 19 1.28083 1.29395 1.30713 1.32038 1.33370 1 .34708 1 .36053 1 .37405 1 .38763 1.40128 20 1.41500 1.42878 1.44263 1 .45655 1.47053 1.48458 1.49870 1.51288 1.52713 1.54145 21 1 .55583 1.57028 1.58480 1.59938 1.61403 1 .62875 1.64353 1.65838 1.67330 1 .68828 The use of the formula and table is illustrated as follows: Given a pipe 5 inches diameter and 1000 feet long, with 49 feet head, what will the discharge be? If the velocity V is known in feet per second, the discharge is 0.32725 d a V cubic foot per minute. 718 HYDRAULICS. By equation 2 we have 4F2+5F- 2 = Hd 1200 L whence, by table, V = real velocity = 8 feet per second. The discharge in cubic feet per minute, if V is velocity in feet per second and d diameter in inches, is 0.32725 dW, whence, discharge = 0.3275 X 25 X 8 = 65.45 cubic feet per minute. The velocity due the head, if there were no friction, is 8.025 V# = 56.175 feet per second, and the discharge at that velocity would be 0.32725 X 25 X 56.175 = 460 cubic feet per minute. Suppose it is required to deliver this amount, 460 cubic feet, at a velocity of 2 feet per second, what diameter of pipe of the same length and under the same head will be required and what will be the loss of head by friction? j d = diameter = : V rxo^s - V2OT2B - V70S - 26 - 5 inches - Having now the diameter, the velocity, and the discharge, the friction- head is calculated by equation 1 and use of the table; thus, „ L4V 2 +5V~2 1000 ^ ftno 20 , „ , , H= d 1200— = 2-6T X °-° 2= 2675= °' 75 f ° 0t ' thus leaving 49 — 0.75 = say 48 feet effective head applicable to power- producing purposes. Problems of the loss of head may be solved rapidly by means of Cox's Pipe Computer, a mechanical device on the principle of the slide-rule, for sale by Keuffel & Esser, New York. Exponential Formulae. Williams and Hazen's Tables. — From Chezy's formula, v = c ^rs, it would appear that the velocity varies as the square root of the head, or that the head varies as the square of the velocity; this is not true, however, for c is not a constant, but a variable, depending on both r and s. Hazen and Williams, as a result of a study of the best records of experiments and plotting them on logarithmic ruled paper, found an exponential formula v = cr°' es s 0-54 , in which the coefficient c is practically independent of the diameter and the slope, and varies only with the condition of the surface. In order to equalize the numerical value of c to that of the c in the Chezy formula, at a slope of 0.001, they added the factor 0.001-0-04 to the formula, so that the working formula of Hazen and Williams is V = cr 0-63 §0-54 0.001- 0-04 . Approximate values given for c are: 140 for the very best cast-iron pipe, laid straight and when new. 130 for good, new cast-iron pipe, very smooth; good masonry aqueducts; small brass pipes.* 1 20 for cast-iron pipe 5 years old ; riveted steel pipe, new. 110 for cast-iron pipe 10 years old; steel pipe 10 years old; brick sewers. 100 for cast-iron pipe 17 years old, roueh. 90 for cast-iron pipe 26 years old, rough. 80 for cast-iron pipe 37 years old , very rough. * 130 may also be used for straight lead, tin, and drawn copper pipes. Computations of the exponential formula are made by logarithms, or by the Hazen-Williams hydraulic slide rule. On logarithmic ruled paper values of v for different values of c, r and s may be plotted in straight lines. (See "Hydraulic Tables," by Williams and Hazen, John Wiley & Sons.) LOSS OF HEAD. 719 Friction Loss in Clean Cast-iron Pipe. Compiled from Weston's "Friction of Water in Pipes" as computed from formulas of Henry Darcy. Pounis loss per 1000 feet in pipe of given diameter. (Small lower figures give Velocity in Feet per Second.) U. S.Gals per Min. and (Cu. Ft. per Sec.) Diameter of Pipe in Inches. 3 4 5 6 8 10 12 14 16 20 24 0.00 0.18 0.01 0.35 0.02 0.53 0.03 0.71 30 250 (0.56) 500 (111) 750 (1.67) 1,000 (2.23) 60 11 220 23 477 34 20 6.4 82 13.0 184 19.0 328 26.0 6.4 4.0 25.8 8.2 58.0 12.2 103.0 16.3 2.5 2.8 10.0 6.0 23.0 8.0 40.0 11.0 0.6 1.6 2.3 3.2 5.0 4.8 9.0 6.4 0.2 1.2 0.7 2.4 1.6 3.1 2.9 4.1 0.07 0.7 0.29 1.4 0.66 2.1 1.20 2.8 0.03 0.52 0.13 1.04 0.30 1.56 0.53 2.08 0.02 0.4 0.07 0.8 0.15 1.2 0.27 1.6 0.01 . 26 0.02 0.51 0.05 0.77 0.09 1.0 o.oo 0.23 6 6\ 0.45 1,250 161.0 20.4 231.9 24.5 63.0 14.0 91.0 17.0 123.0 20.0 160.0 23.0 14.0 8.0 21.0 10.0 28.0 11.0 37.0 13.0 4.6 5.1 6.6 6.1 9.0 7.1 12.0 8.2 1.80 3.6 2.60 4.3 3.60 5.0 4.70 5.7 0.83 2. GO 1.10 3.13 1.6 3. 65 2.14 4.17 0.42 2.0 0.61 2.4 0.83 2.8 1.10 3.2 0.14 1.3 0.20 1.5 0.27 l.S 0.35 2.0 0.06 . Ml 0.08 1.06 0.11 1.24 0.14 1.42 (2.79) 1,500 03 (3.34) 68 1,750 (3.90) 2,000 05 (4.46) 2,500 58.0 16.0 18.0 10.2 26.0 12.0 7.30 7.1 10.00 8.5 3.34 5.21 4.81 6.25 8.55 S.34 1.70 4.0 2.40 4.8 4.30 6.4 6.80 S.O 0.55 2.6 0.79 3.1 1.40 4.1 2.20 5.1 0.22 1.80 0.32 2.10 0.56 2 . 80 1.00 3.60 1.30 4.30 1.70 5.00 2.20 5.70 2.80 6.40 07 (5.57) Pipe inTn 113 3,000 (6.68) 10 36 48 1 40 4,000 18 (8.91) 1 80 5,000 0.11 1.6 0.03 0.89 79 (11.14) 6,000 0.16 1.9 0.23 2.2 0.29 2.5 0.37 2.8 0.45 3.1 0.04 1.06 0.05 1.2 0.07 1.4 0.09 1.6 0.11 1.8 3.20 6.1 4.30 7.1 41 (13.37) 2 70 7,000 56 (15.60) 3 20 8,000 71 (17.82) 3 60 9,000 9? (20.05) 4 10 10,000 1 13 (22.28) 4.50 Vel.ft.per sec. Hd.duevel.ft . 1 0.016 2 0.062 3 0.14 4 0.25 5 0.39 6 0.56 7 0.76 8 1.0 9 13 10 1.6 11 1.9 12 2.2 Vel.ft.per sec. Hd.duevel.ft.. 13 2.6 14 3.1 15 3.5 16 4.0 17 4.5 18 5.0 19 5.6 20 6.2 25 9.3 30 14.0 40 24.8 50 38.8 These losses are for new, clean, straight, tar-coated, cast-iron pipes. For pipes that have been in service a number of years the losses will be larger or. account of corrosion and incrustation, and 10 years 1.3 the losses in the tables should be multiplied under average 20 " 1.6 conditions by the factors opposite; but they must be used 30 " 2.0 with much discretion, for some waters corrode pipes much 50 " 2.6 more rapidly than others. 75 " 3.4 The same figures may be used for wrought-iron pipes which are not subject to a frequent change of water. 720 HYDRAULIC FORMULA. Approximate Hydraulic Formulae. (The Lombard Governor Co., Boston, Mass.) Head (H) in feet. Pressure (P) in lbs. per sq. in. Diameter (D) in feet. Area (A) in sq. ft. Quantity (Q) in cubic ft. per second. Time (T) in seconds. _ Spouting velocity = 8.02 V#. Time (7\) to acquire spouting velocity in a vertical pipe, or (Tt) in a pipe on an angle (0) from horizontal: T 1 = 8.02 Vff +■ 32.17, T 2 = 8.02 ^H h- 32.17 sin 0. Head (#) or pressure (P) which will vent any quantity (Q) through a round orifice of any diameter (Z>) or area (A): H=Q 2 + 14.1 D<,= Q 2 •+■ 23.75 A 2 ; P= Q* + 34.1 D 4 ,- Q 2 -h 55.3 A*. Quantity (Q) discharged through a round orifice of any diameter (Z>) or area (A) under any pressure (P) or under any head (H): Q = V > X 55.3 X A 2 = V PX34.1 X D 4 ; = V# x 23.75 X A 2 =V#x 14.71 XD*. Diameter (D) or area (A) of a round orifice to vent any quantity (Q) under any head (H) or under any pressure (P) : Z) = \/QH-3.84^iJ =V<9-!-5.8^P; A = Q + 4.89V# =Q-=-7.35 V>. Time (7 1 ) of emptying a vessel of any area (A) through an orifice of any area (a) anywhere in its side: T = 0.416 A Vf? -j- a. Time (T) of lowering a water level from (H) to (ft) in a tank of area A through an orifice of any area (a) in its side. J 7 = 0.416A(V# — \/j£) -s-a. Kinetic energy (K) or foot-pounds in water in a round pipe of any diameter (D) when moving at velocity (V): K = 0.76 X D 2 X L X V. Area (a) of an orifice to empty a tank of any area (A) in any time (T) from any head (H): a = T -t- 0.409 A V#. Area (a) of an orifice to lower water in a tank of area (A) from head (H) to (/*) in time (T): a = T -*- 0.409 X A X (V# - Vh). Compound Pipes and Pipes with Branches. (Unwin.) — Loss of head in a main consisting of different diameters. (1) Constant discharge. Total loss of head H = h x + h 2 + h 3 = 0.1008 /Q 2 (l 1 /d 1 ^ + h/d£ + h/d* 6 ). (2) Constant velocity in the main, the discharge jdiminishing from sec- tion to section. H = 0.0551 fv 5/ 2(i,/^Qi+ h/^Q*. + h/^Qz). Equiv- alent main of uniform diameter. Length of equivalent main I = d* (h/dj + h/d 2 5 + Zs/ds 6 ). Loss of head in a main of uniform diameter in which the discharge de- creases uniformly along its length, such as a main with numerous branch pipes uniformly spaced and delivering equal quantities: h = 0.0336 fQ 2 l/d 5 , Q being the quantity entering the pipe. The loss of head is just one-third of the loss in a pipe carrying the uniform quantity Q through- out its length. Loss of head in a pipe that receives Q cu. ft. per sec. at the inlet, and delivers Q x cu. ft. at x ft. from the inlet, having distributed qx cu. ft. uniformly in that distance, h x = 0.1008 fx (Q x + 0.55 qx)/d 5 . Delivery by two or more mains, in parallel. Total discharge = Qt + Q +Qa = 3.149 */h/f (y df /l x W dtf> /h+^/ dy> /h) . Diameter of an equivalent main to discharge the same total quantity, d= (v^s+V^ +^dy>) 2 l^. Long Pipe Lines. — (1) Vyrnwy to Liverpool, 68 miles; 40 million gals. (British) per day. Three lines of cast-iron pipe, 42 to 39 in. diam. One of the 42-in. lines after being laid 12 years, with a hydraulic gradient of LOSS OF HEAD. 721 4.5 ft. per mile, discharged 15 million gallons per day; velocity, 2.892 ft. per sec, /= 0.00574. (2) East Jersey riveted steel pipe line, Newark, N. J., 21 miles long, 48 in. diam., 50 million U. S. gals, per day; velocity about 6 ft. per sec. (3) Perth to Coolgarlie, Western Australia, 351 miles, 30 in. steel pipe with lock-bar joints. Eight pumping stations in the line. Two tests showed delivery of 5 and 5.6 million gals, per day; hydraulic gradient, 2.25 and 2.8 ft. per mile; velocity, 1.889 and 2.115 ft. per sec.;/= 0.00480 and 0.00486. Rifled Pipes for Conveying Heavy Oils. (Eng. Rec, May 23, 1908.)— The oil from the California fields is a heavy, viscous fluid. Attempts to handle it in long pipe lines of the ordinary type have not been practi- cally successful. High pumping pressures are required, resulting in large expense for pipe and for pumping equipment. The method of pumping in the rifled-pipe line is to inject about 10 per cent of water with the oil and to give the oil and water a centrifugal motion, by means of the rifled pipe, sufficient to throw the water to the outside, where it forms a thin film of lubrication between the oil and the sides of the pipe that greatly reduces the friction. The rifled pipe de- livers at ordinary temperatures eight to ten times as much oil, through a long line, as does a line of ordinary pipe under similar conditions. An 8-in. rifled pipe line 282 miles in length has been built from the Kern oil fields to Porta Costa, on tidewater near San Francisco. The pipe is rifled with six helical grooves to the circumference, these grooves making a complete turn through 360 deg. in 10 ft. of length. Loss of Pressure Caused by Valves and Fittings — The data given below are condensed from the results of experiments by John R. Freeman for the Inspection Department of the Assoc. Facty. Mut. Ins. Cos. ■ The friction losses in ells and tees are approximate. Fittings of the same nom- inal size with the different curvatures and different smoothness as made by different manufacturers will cause materially different friction losses. The figures are the number of feet of clean, straight pipe of same size which would cause the same loss as the fitting. Grinnell dry-pipe valve, 6-in., 80 ft.; 4-in., 47 ft. Grinnell alarm check, 6-in., 100 ft.; 4-in., 47 ft. Pratt & Cady check valve, 6-in., 50 ft.; 4-in., 25 ft. 4-in. Walworth globe check valve, 6-in., 200 ft.; 4-in., 130 ft. 21/2 in. to 8-in. ells, long-turn, 4 ft.; short-turn 9 ft. 3-in. to 8-in. tees, long-turn, 9 ft.; short-turn, 17 ft. One-eighth bend, 5 ft. Effect of Bends and Curves in Pipes. — Weisbach's rule for bends: Loss of head in feet = To. 131 + 1.847 (^) ?/2 ] X -—^ X ^, in which r = internal radius of pipe in feet, R = radius of curvature of axis of pipe, v = velocity in feet per second, and a = the central angle, or angle sub- tended by the bend. Hamilton Smith, Jr., in his work on Hydraulics, says: The experimental data at hand are entirely insufficient to permit a satisfactory analysis of this quite complicated subject; in fact, about the only experiments of value are those made by Bossut and Dubuat with small pipes. Curves. — If the pipe has easy curves, say with radius not less than 5 diameters of the pipe, the flow will not be materially diminished, provided the tops of all curves are kept below the hydraulic grade-line and provision be made for escape of air from the tops of all curves. (Trautwine.) Williams, Hubbell and Fenkel (Trans. A.S.C.E., 1901) conclude from an extensive series of experiments that curves of short radius, down to about 21/2 diameters, offer less resistance to the flow of water than do those of longer radius, and that earlier theories and practices regarding curve resistance are incorrect. For a 90° curve in 30 in. cast-iron pipe, 6 ft. radius, they found the loss of head 15.7% greater than that of a straight pipe of equal length; with 10 ft. radius, 17.3% greater; with 25 ft. radius, 52.7 % greater; and with 60 ft. radius, 90.2% greater, Hydraulic Grade-line. — In a straight tube of uniform diameter throughout, running full and discharging freely into the air, the hydraulic grade-line is a straight line drawn from the discharge end to a point imme- diately over the entry end of the pipe and at a depth below the surface equal to the entry and velocity heads. (Trautwine.) In a pipe leading from a reservoir, no part of its length should be above the hydraulic grade-line. 722 HYDRAULICS. Air-bound Pipes. — A pipe is said to be air-bound when, in conse- Suence of air being entrapped at the high points of vertical curves in the ne, water will not flow out of the pipe, although the supply is higher than the outlet. The remedy is to provide cocks or valves at the high points, through which the air may be discharged. The valve may be made auto- matic by means of a float. Water-hammer. — Prof. I. P. Church gives the following formula for the pressure developed by the instantaneous closing of a valve in a water pipe: V = vCy/g, in which p is pressure in lbs. per sq. in., v velocity in inches per second, C velocity of pr essure wave in inches per second, and g = 386.4 ins. The value of C is ^gEEjt/y (tEx + 2 rE), in which E x = modulus of elasticity, 30,000,000 for steel, E = bulk modulus of water = 300,000 lbs. per sq. in. at 50° F, y = 0.03604 = lbs. of water in 1 cu. in., t = thickness of pipe, ins., and r = internal radius of pipe, ins. Example, a 16-in. steel pipe with i/4-in. walls, and v = 60 ins. per second, gives a velocity of the pres- sure wave C = 44,285 ins. per second and a pressure per sq. in. of 2478 lbs. If the elasticity of the pipe is not considered, the formula reduces top = 5.29 v, which in the example given gives a pressure of 317.4 lbs. per sq. in. Vertical Jets. (Molesworth.) — H = head of water, h = height of jet, d = diameter of jet, K = coefficient, varying with ratio of diameter of jet to head; then h = KH. If H = d X 300 600 1000 1500 1800 2800 3500 4500 K w 0.96 0.9 0.85 0.8 0.7 0.6 0.5 0.25 Water Delivered through Meters. (Thomson Meter Co.) — The best modern practice limits the velocity in water-pipes to 10 lineal feet per second. Assume this as a basis of delivery, and we find, for the sev- eral sizes of pipes usually metered, the following approximate results: Nominal diameter of pipe in inches: 3/8 5/ 8 3/ 4 1 11/2 2 3 4 6 Quantity delivered, in cubic feet per minute, due to said velocity: 0.46 1.28 1.85 3.28 7.36 13.1 29.5 52.4 117.9 Prices Charged for Water in Different Cities. (National Meter Co.) Average minimum price for 1000 gallons in 163 places 9.4 cents. Average maximum price for 1000 gallons in 163 places 28 " Extremes, 21/2 cents to 100 FIRE-STREAMS. Fire-Stream Tables. — The table on the following page is condensed from one contained in the pamphlet of " Fire-Stream Tables" of the Asso~ ciated Factory Mutual Fire Ins. Cos., based on the experiments of John R. Freeman, Trans. A. S. C. E., vol. xxi, 1889. The pressure in the first column is that indicated by a gauge attached at the base of the play pipe and set level with the end of the nozzle. The vertical and horizontal distances, in 2d and 3d cols., are those of effective fire-streams with moderate wind. The maximum limit of a " fair stream " is about 10% greater for a vertical stream; 12% for a horizontal stream. In still air much greater distances are reached by the extreme drops. The pressures given are for the best quality of rubber-lined hose, smooth inside. The hose friction varies greatly in different kinds of hose, accord- ing to smoothness of inside surface, and pressures as much as 50% greater are required for the same delivery in long lengths of inferior rubber-lined or linen hose. The pressures at the hydrant are those while the stream is flowing, and are those required with smooth nozzles. Ring nozzles require greater pressures. With the same pressures at the base of the play pipe, the discharge of a3/ 4 -in. smooth nozzle is the same as that of a 7/8-in. ring nozzle; of a 7/g-in. smooth nozzle, the same as that of a 1-in. ring nozzle. The figures for hydrant pressure in the body of the table are derived by adding to the nozzle or play-pipe pressure the friction loss in the hose, and also the friction loss of a Chapman 4-way independent gate FIRE-STREAMS. 723 hydrant ranging from 0.86 lb. for 200 gals, per min. flowing to 2.31 lbs. for 600 gals. The following notes are taken from the pamphlet referred to. The discharge as stated in Ellis's tables and in their numerous copies in trade catalogues is from 15 to 20% in error. In the best rubber-lined hose, 21/2-in. diam., the loss of head due to friction, for a discharge of 2-10 gallons per minute, is 14.1 lbs. per 100 ft. length; in inferior rubber-lined mill hose, 25.5 lbs., and in unlined linen hose, 33.2 lbs. Less than' a 1 1/8-in. smooth-nozzle stream with 40 lbs. pressure at the base of the play pipe, discharging about 240 gals, per min., cannot be called a first-class stream for a factory fire. 80 lbs. per sq. in. is con- sidered the best hydrant pressure for general use; 100 lbs. should not be exceeded, except for very high buildings, or lengths of hose over 300 ft. Hydrant Pressures Required with Different Sizes and Lengths of Hose. (J. R. Freeman, Trans. A. S. C. E., 1889.) 3/4-inch smooth nozzle. ,Q Fire- steam Distance. a Hydrant Pressure with Different Lengths of Hi Hose to Maintain Pressure at Base of Play Pipe. V Vert. Hor. 6 52 50 ft. 100 ft. 200 ft. 300 ft. 12 400 ft. 500 ft. 600 ft. 800 ft. 1000 ft. 10 17 19 10 11 11 13 13 14 15 16 20 33 29 73 21 22 23 24 25 26 28 30 32 30 48 37 90 31 32 34 36 38 1 40 41 45 49 40 60 44 104 42 43 46 48 50 53 55 60 65 50 67 50 116 52 54 57 60 63 66 69 75 81 60 72 54 127 63 65 68 72 76 79 83 90 97 70 76 58 137 73 75 80 84 88 92 97 105 114 80 79 62 147 84 86 91 96 101 106 111 120 no 90 81 65 156 94 97 102 108 113 119 124 135 146 100 83 68 164 105 108 114 120 126 132 138 150 163 7/8-inch smooth nozzle. 10 18 21 71 11 11 13 14 15 16 17 19 ?.?. 20 34 33 100 22 23 25 27 30 32 34 39 43 30 49 42 123 33 34 38 41 45 48 51 58 65 40 62 49 142 43 46 50 55 59 64 68 78 87 50 71 55 159 54 57 63 69 74 80 86 97 108 60 77 61 174 65 69 75 82 89 96 103 116 130 70 81 66 188 76 80 88 96 104 112 120 136 152 80 85 70 201 87 91 101 110 119 128 137 155 173 90 88 74 213 98 103 113 123 134 144 154 174 195 100 90 76 224 109 114 126 137 148 160 171 194 216 I-inch smooth nozzle. 10 18 21 93 12 12 14 16 18 20 22 26 30 20 35 37 132 23 25 29 33 37 41 45 52 60 30 51 47 161 34 37 43 49 55 61 67 79 90 40 64 55 186 46 50 58 66 73 81 89 105 120 50 73 61 208 57 62 72 82 92 102 111 131 151 60 79 67 228 69 75 87 98 110 122 134 157 181 70 85 72 246 80 87 101 115 128 142 156 183 211 80 89 76 7.63 97. 100 115 131 147 162 178 209 241 90 92 80 279 103 112 130 147 165 183 200 236 100 96 83 295 115 125 144 164 183 203 223 HYDRAULICS. Hydrant Pressures Required with Different Sizes and Lengths of Hose. — Continued. 1 1/8-inch smooth nozzle. Fire- Steam Distance. a a Hydrant Pressure with Different Lens f ths of ► 3 Hose to Maintain Pressure at Base of Play Pipe. I Vert. Hor. $ 119 50 ft. 100ft. 200 ft. 17 300 ft. 400 ft. 500ft. 600 ft. 800 ft. 1000 ft. 10 18 22 12 14 20 24 27 30 36 43 20 36 38 168 25 28 34 41 47 54 60 73 85 30 52 50 206 37 42 52 61 71 80 90 109 128 40 65 59 238 50 56 69 81 94 107 120 145 171 50 75 66 266 62 70 86 102 118 134 150 181 213 60 83 - 72 291 74 84 103 122 141 160 180 218 256 70 88 77 314 87 98 120 143 165 187 209 254 80 92 96 99 81 85 89 336 356 376 99 112 124 112 126 140 138 155 172 163 183 204 188 212 236 214 241 239 90 ion 1 l/4-mch smooth nozzle. 10 19 22 148 14 16 21 26 31 36 41 51 61 20 37 40 209 27 32 42 52 62 72 82 101 121 30 53 54 256 41 49 63 78 93 108 123 152 182 40 67 63 296 55 65 84 104 124 144 164 203 243 50 77 70 331 68 81 106 130 155 180 204 254 60 85 91 95 99 101 76 81 85 90 93 363 392 419 444 468 82 96 110 123 137 97 113 129 145 162 127 148 169 190 211 156 182 208 234 261 186 217 248 216 252 245 70 80 90 100 1 3/8-inch smooth nozzle. 10 20 30 40 20 38 55 69 79 87 92 97 100 103 23 42 56 66 73 79 84 88 92 96 182 257 315 363 406 445 480 514 545 574 16 31 47 62 78 93 109 124 143 156 ,9 39 58 77 96 116 135 154 173 193 27 53 80 107 134 160 187 214 240 34 68 103 137 171 205 239 42 83 125 166 208 250 49 98 147 196 245 56 113 169 226 71 143 214 86 173 259 50 60 70 80 90 100 FIEE-STREAMS. 725 Pump Inspection Table. Discharge of nozzles attached to 50 ft. of 21/2-m. best quality rubber- lined hose, inside smooth. (J. R. Freeman.) S2 Size of Smooth Nozzle. Ring Nozzle. Kf=4 13/4 U/2 13/8 11/4 11/8 1 7/8 3/4 13/8 11/4 11/8 10 193 163 146 127 107 87 68 51 118 101 84 20 274 232 206 179 151 123 96 72 167 143 119 30 335 283 251 219 184 150 118 88 205 175 145 40 387 327 291 253 213 173 136 101 237 202 168 50 432 366 325 283 238 194 152 113 264 226 188 60 473 400 357 309 261 213 167 124 289 247 205 70 510 432 385 334 281 230 180 134 313 267 222 80 546 461 412 357 301 246 192 144 334 285 237 90 579 490 437 379 319 261 204 152 355 303 252 100 610 515 461 400 337 275 215 161 374 319 266 Friction Loss in Rubber-Lined Cotton Hose with Smoothest Lining. g Gallons per Minute Flowing. ..0 Velocity £02 la Head V 2 - 20. 100 200 300 400 500 600 700 800 1000 a ^£ S Friction Loss, Pounds per 100 ft. Length. ■Ft. Lbs. 2 6.836 5.170 27.3 70 7 61.5 46 5 109 8? 7 171 1?9 5 10 0.39 1.6 0.17 21/8 189 0.69 21/4 3.790 15 ? 34 1 60 6 94 7 136 186 15 3.5 1.5 23/s 2.895 11 6 26 1 46 3 72.4 104 138 185 20 6.2 2.7 lih 2.240 9 20 2 35 8 56.0 80.6 110 143 224 25 9.7 4.2 25/8 1.748 7,0 15 7 28 43.7 62.9 85.7 112 175 30 14.0 6.1 23/4 1.391 5 6 12 5 7.7. 3 34 8 50 1 68 ,2 89,0 139 35 19.0 8.2 27/a 1.097 4 4 9 9 17 6 71 A 39 5 53 8 70.2 110 40 24.8 10.7 3 0.900 3 6 8 1 14 A 72 5 32 A 44 1 57.6 90 45 31.4 13.6 31/2 0.416 1 7 3 7 6 7 10 A 15,0 20 A 26.6 41.6 50 38.8 16.7 4 0.214 0.9 1.9 3.4 5.4 7.7 10.5 13.7 21.4 The above table is computed on the basis of 14 lbs. per 100 ft. length of 21/2-in. hose with 250 gals, per min. flowing, as found in Freeman's tests, assuming that the loss varies as the square of the quantity, and for different diameters and the same quantity inversely as the 5th power of the diameter. Rated Capacities of Steam Fire-engines, which is perhaps one third greater than their ordinary rate of work at fires, are substantially as follows: 3d size, 550 gals, per min., or 792,000 gals, per 24 hours. 2d " 700 " " 1,008,000 1st " 900 " ** 1,296,000 1 ext., 1,100 " " 1,584,000 726 HYDRAULICS. THE SIPHOK* The Siphon is a bent tube of unequal branches, open at both ends, and is used to convey a liquid from a higher to a lower level, over an interme- diate point higher than either. Its parallel branches being in a vertical plane and plunged into two bodies of liquid whose upper surfaces are at different levels, the fluid will stand at the same level both within and without each branch of the tube when a vent or small opening is made at the bend. If the air be withdrawn from the siphon through this vent, the water will rise in the branches by the atmospheric pressure without, and when the two columns unite and the vent is closed, the liquid will flow from the upper reservoir as long as the end of the shorter branch of the siphon is below the surface of the liquid in the reservoir. If the water was free from air the height of the bend above the supply level might be as great as 33 feet. If A = area of cross-section of the tube in square feet, H = the differ- ence in level between the two reservoirs in feet, D the density of the liquid in pounds per cubic foot, then ADH measures the inte nsity of the force which causes the movement of the fluid, and V = A ^ / 2gH = 8.02 "^H is the theoretical velocity, in feet per second, which is reduced by the loss of head for entry and friction, as in other cases of flow of liquids through pipes. In the case of the difference of level being greater than 33 feet, however, the velocity of the water in the shorter leg is limited to that due to a height of 33 feet, or that due to the difference between the atmospheric pressure at the entrance and the vacuum at the bend. Long Siphons. — Prof. Joseph Torrey, in the Amer. Machinist, de- scribes a long siphon which was a partial failure. The length of the pipe was 1792 feet. The pipe was 3 inches diameter, and rose at one point 9 feet above the initial level. The final level was 20 feet below the initial level. No automatic air valve was provided. The highest point in the siphon was about one third the total distance from the pond and nearest the pond. At this point a pump was placed, whose mission was to fill the pipe when necessary. This siphon would flow for about two hours and then cease, owing to accumulation of air in the pipe. When in full operation it discharged 431/2 gallons per minute. The theoretical discharge from such a sized pipe with the specified head is 551/2 gallons per minute. Siphon on the Water-supply of Mount Vernon, N. T. (Eng'g News, May 4, 1893.) — A 12-inch siphon, 925 feet long, with a maximum lift of 22.12 feet and a 45° change in alignment, was put in use in 1892 by the New York City Suburban Water Co. At its summit the siphon crosses a supply main, which is tapped to charge the siphon. The air- chamber at the siphon is 12 inches by 16 feet long. A 1/2-inch tap and cock at the top of the chamber provide an outlet for the collected air. It was found that the siphon with air-chamber as described would run until 125 cubic feet of air had gathered, and that this took place only half as soon with a 14-foot lift as with the full lift of 22.12 feet. The siphon will operate about 12 hours without being recharged, but more water can be gotten over by charging every six hours. It can be kept running 23 hours out of 24 with only one man in attendance. With the siphon as described above it is necessary to close the valves at each end of the siphon to recharge it. It has been found by weir measurements that the discharge of the siphon before air accumulates at the summit is practically the same as through a straight pipe. A successful siphon is described by R. S. Hale in Jour. Assoc. Eng. Soc, 1900. A 2-in. galvanized pipe had been used, and it had been nec- essary to open a waste-pipe and thus secure a continuous flow in order to keep the siphon in operation. The trouble seemed to be due to very small air leaks in the joints. When the 2-in. iron pipe was replaced by a 1-in. lead pipe, the siphon was entirely successful. The maximum rise of the pipe above the level of the pond was 12 ft., the discharge about 350 ft. below the level, and the length 500 ft. MEASUREMENT OF FLOWING WATER. 727 MEASUREMENT OF FLOWING WATER. Piezometer. — If a vertical or oblique tube be inserted into a pipe containing water under pressure, the water will rise in the former, and the vertical height to which it rises will be the head producing the pressure at the point where the tube is attached. Such a tube is called a piezom- eter or pressure measure. If the water in the piezometer falls below its proper level it shows that'' the pressure in the main pipe has been reduced by an obstruction between the piezometer and the reservoir. If the water rises above its proper level, it indicates that the pressure there has been increased by an obstruction beyond the piezometer. If we imagine a pipe full of water to be provided with a number of pie- zometers, then a line joining the tops of the columns of water in them Is the hydraulic grade-line. Pitot Tube Gauge. — The Pitot tube is used for measuring the veloc- ity of fluids in motion. It has been used with great success in measuring the flow of natural gas. (S. W. Robinson, Report Ohio Geol. Survey, 1890.) (See also Van Nosh-and's Mag., vol. xxxv.) It is simply a tube so bent that a short leg extends into the current of fluid flowing from a tube, with the plane of the entering orifice opposed at right angles to the direction of the current. The pressure caused by the impact of the current is trans- mitted through the tube to a pressure-gauge of any kind, such as a column of water or of mercury, or a Bourdon spring-gauge. From the pressure thus indicated and the known density and temperature of the flowing gas is obtained the head corresponding to the pressure, and from this the velocity. In a modification of the Pitot tube described by Prof Robinson, there are two tubes inserted into the pipe conveying the gas, one of which has the plane of the orifice at right angles to the current, to receive the static pressure plus the pressure due to impact; the other has the plane of its orifice parallel to the current, so as to receive the static pressure only. These tubes are connected to the legs of a [/tube partly filled with mercury, which then registers the difference in pressure in the two tubes, from which the velocity may be calculated. Comparative tests of Pitot tubes with gas-meters, for measurement of the flow of natural gas, have shown an agreement within 3%. It appears from experiments made by W. M. White, described in a paper before the Louisiana Eng'g Socy., 1901, by Williams, Hubbell and Fenkel (Trans. A. S. C. E., 1901), and by W. B. Gregory (Tran s. A. S. M. E., 1903), that in the formula for the Pitot tube, V = c ^2 gH, in which V is the velocity of the current in feet per second, H the head in feet of the fluid corresponding to the pressure measured by the tube, and c an experimental coefficient, c = 1 when the plane at the point of the tube is exactly at right angles with the direction of the current, and when the static pressure is correctly measured. The total pressure produced by a jet striking an extended plane surface at right angles to it, and escaping parallel to the plate, equals twice the product of the area of the jet into the pressure calculated from the "head due the veloc- ity," and for this case H = 2 X V 2 /2 g instead of V 2 /2 g; but as found in White's experiments the maximum pressure at a point on the plate exactly opposite the jet corresponds to h = V 2 /2 g. Experiments made with four different shapes of nozzles placed under the center of a falling stream of water showed that the pressure produced was capable of sus- taining a column of water almost exactly equal to the height of the source of the falling water. Tests by J. A. Knesche (Indust. Eng'g, Nov., 1909), in which a Pitot tube was inserted in a 4-in. water pipe, gave C = about 0.77 for velocities of 2.5 to 8 ft. per sec, and smaller values for lower velocities. He holds that the coefficient of a tube should be determined by experiment before its readings can be considered accurate. Maximum and Mean Velocities in Pipes. — Williams, Hubbell and Fenkel (Trans. A. S. C. E.. 1901) found a ratio of 0.84 between the mean and the maximum velocities of water flowing in closed circular conduits, under normal conditions, at ordinary velocities; whereby observations of velocity taken at the center under such conditions, with a properly rated Pitot tube, may be relied on to give results within 3% of correctness. 728 HYDRAULICS. The Venturi Meter, invented by Clemens Herschel, and described in a pamphlet issued by the Builders' Iron Foundry of Providence, R.L.is named from Venturi, who first called attention, in 1796, to the relation be- tween the velocities and pressures of fluids when flowing through converg- ing and diverging tubes. It consists of two parts — the tube, through which the water flows, and the recorder, which registers the quantity of water that passes through the tube. The tube takes the shape of two trun- cated cones joined in their smallest diameters by a short throat-piece. At the up-stream end and at the throat there are pressure-chambers, at which points the pressures are taken. The action of the tube is based on that property which causes the small section of a gently expanding frustum of a cone to receive, without material resultant loss of head, as much water at the smallest diameter as is dis- charged at the large end, and on that further property which causes the pressure of the water flowing through the throat to be less, by virtue of its greater velocity, than the pressure at the up-stream end of the tube, each pressure being at the same time a function of the velocity at that point and of the hydrostatic pressure which would obtain were the water motionless within the pipe. Tne recorder is connected with the tube by pressure-pipes which lead to it from the chambers surrounding the up-stream end and the throat of the tube. It may be placed in any convenient position within 1000 feet of the meter. It is operated by a weight and clockwork. The difference of pres- sure or head at the entrance and at the throat of the meter is balanced in the recorder by the difference of level in two columns of mercury in cylindrical receivers, one within the other. The inner carries a float, the position of which is indicative of the quantity of water flowing through the tube. By its rise and fall the float varies the time of contact between an integrating drum and the counters by which the successive readings are registered. There is no limit to the sizes of the meters nor the quantity of water that may be measured. Meters with 24-inch, 36-inch, 4S-inch, and even 20-foot tubes can be readily made. Measurement by Venturi Tubes. (Trans. A. S. C. E., Nov., 1887, and Jan., 1888.) — Mr. Herschel recommends the use of a Venturi tube, in- serted in the force-main of the pumping engine, for determining the quantity of water discharged. Such a tube applied to a 24-inch main has a total length of about 20 feet. At a distance of 4 feet from the end nearest the engine the inside diameter of the tube is contracted to a throat having a diameter of about 8 inches. A pressure-gauge is attached to each of two chambers, the onesurrounding and communicating with the entrance or main pipe, the other with the throat. According to experiments made upon two tubes of this kind, one 4 in. in diameter at the throat and 12 in. at the entrance, and the other about 36 in. in diameter at the throat and 9 feet at its entrance, the quantity of water which passes through the tube is very nearly the theoretical discharge through an opening having an area- equal to that of the throat, and a velocity which is that due to the difference in head shown by the two gauges. Mr. Herschel states that the coefficient for these two widely-varying sizes of tubes and for a wide range of velocity through the pipe, was found to be within two per cent, either way, of 98%. In other words, the quantity of water flowing through the tube per se cond is expressed within two per cent by the formula W= 0.98 X AX v/ 2 gh, in which A is the area of the throat of the tube, h the head, in feet, corre- sponding to the difference in the pressure of the water entering the tube and that found at the throat, and g = 32.16. Measurement of Discharge of Pumping-engines by means of Nozzles. (Trans. A. S. M. L., xii, 575.) — The measurement of water by computation from its discharge through orifices, or through the nozzles of fire-hose, furnishes a means of determining the quantity of water de- livered by a pumping-engine which can be applied without much difficulty. John R. Freeman, Trans. A. S. C. E., Nov., 1889, describes a series of ex- periments covering a wide range of pressures and sizes, and the results showed that the coefficient of discharge for a smooth nozzle of ordinary good form was within one-half of one per cent, either way, of 0.977; the diameter of the nozzle being accurately calipered, and the pressures being determined by means of an accurate gauge attached to a suitable piezom- eter at the base of the play-pipe. MEASUREMENT OF FLOWING WATER. 729 In order to use this method for determining the quantity of water dis- charged by a pumping-engine, it would be necessary to provide a pressure- box, to which the water would be conducted, and attach to the box as many nozzles as would be required to carry off the water. According to Mr. Freeman's estimate, four 1 1/4-inch nozzles, thus connected, with a pressure of 80 lbs. per square inch, would discharge the full capacity of a two-and-a-half-million engine. He also suggests the use of a portable apparatus with a single opening for discharge, consisting essentially of a Siamese nozzle, so-called, the water being carried to it by three or more lines of fire-hose. To insure reliability for these measurements, it is necessary that the shut-off valve in the force-main, or the several shut-off valves, should be tight, so that all the water discharged by the engine may pass through the nozzles. Flow through Rectangular Orifices. (Approximate. See p. 698.) Cubic Feet of Water Discharged per Minute through an Orifice One Inch Square, under any Head of Water from 3 to 72 Inches. For any other orifice multiply by its area in square inches. Formula, Q' = 0.624 "^ h" X a. Q' = cu. ft. per min.; a = area in sq. in. "S tj T3 ,_, T3 T3 -0 m M ■ M • "S M • n M • "S M • "S M • m M ' 3 Q = 3.33 (I -0.1 h) /i 3/2 3.29 lh 3 ^ Weirs with full contraction . Q = 3.33 (1-0.2 h)h 3 h 3.29 (l - A) /i 3 /2- The greatest variation of the Francis formulae from the values of c given by Smith amounts to 3 V2%- The modified Francis formulae, says Smith, 732 HYDRAULICS. will give results sufficiently exact, when great accuracy is not required, within the limits of h, from 0.5 ft. to 2 ft., I being not less than 3 h. Q = discharge in cubic feet per second, I = length of weir in feet, h = effective head in feet, measured from the level of the crest to the level of still water above the weir. If Q' = discharge in cubic feet per minute, and V and h' are taken in inches, the first of the above formulae reduces to Q' = 0.4 l'h' 3/ 2 . From this formula the following table is calculated. The values are sufficiently accurate for ordinary computations of water-power for weirs without end contraction, that is, for a weir the full width of the channel of approach. For weirs with full end contraction multiply the values taken from the table by the length of the weir crest in inches less 0.2 times the head in inches, to obtain the discharge. Giving Cubic Feet of Water per Minute that will Flow over a Weir One Inch Wide and from i/s to 207/g Inches Deep. For other widths multiply by the width in inches. Depth. 1/8 in. V4 in. 3/8 in. 1/2 in. 5/8 in. 3/ 4 in. 7/8 in. in. cu. ft. cu. ft. cu. ft. cu. ft. cu. ft. cu. ft. cu. ft. cu. ft. .00 .01 .05 .09 .14 .19 .26 .32 1 .40 .47 .55 .64 .73 .82 .92 1.02 2 1.13 1.23 1.35 1.46 1.58 1.70 1.82 1.95 3 2.07 2.21 2.34 2.48 2.61 2.76 2.90 3.05 4 3.20 3.35 3.50 3.66 3.81 3.97 4.14 4.30 5 4.47 4.64 4.81 4.98 5.15 5.33 5.51 5.69 6 5.87 6.06 6.25 6.44 6.62 6.82 7.01 7.21 7 7.40 7.60 7.80 8.01 8.21 8.42 8.63 8.83 8 9.05 9.26 9.47 9.69 9.91 10.13 10.35 10.57 9 10.80 11.02 11.25 11.48 11.71 11.94 12.17 12.41 10 12.64 12.88 13.12 13.36 13.60 13.85 14.09 14.34 It 14.59 14.84 15.09 15.34 15.59 15.85 16.11 16.36 12 16.62 16.88 17.15 17.41 17.67 17.94 18.21 18.47 13 18.74 19.01 19.29 19.56 19.84 20.11 20.39 20.67 14 20.95 21.23 21.51 21.80 22.08 22.37 22.65 22.94 15 23.23 23.52 23.82 24.11 24.40 24.70 25.00 25.30 16 25'. 60 25.90 26.20 26.50 26.80 27.11 27.42 27.72 17 28.03 28.34 28.65 28.97 29.28 29.59 29.91 30.22 18 - 30.54 30.86 31.18 31.50 31.82 32.15 32.47 32.80 19 33.12 33.45 33.78 34.11 34.44 34.77 35.10 35 44 20 35.77 36.11 36.45 36.78 37.12 37.46 37.80 38.15 When the velocity of the approaching water is less than 1/2 foot per second, the result obtained by the table is fairly accurate. When the vel- ocity of approach is greater than 1/2 foot per second, a correction should be applied, see page 698. For more accurate computations, the coefficients of flow of Hamilton Smith, Jr., or of Bazin should be used. In Smith's Hydraulics will be found a collection of results of experiments on orifices and weirs of various shapes made by many different authorities, together with a discussion of their several formulae. (See also Trautwine's Pocket Book, Unwin's Hydrau- lics, and Church's Mechanics of Engineering.) Bazin's Experiments. — M. Bazin (Annates des Ponts et Chaussees, Oct., 1888, translated by Marichal and Trautwine, Proc. Engrs. Club of Phila., Jan., 1890) made an extensive series of experiments with a sharp- crested weir without lateral contraction, the air being admitted freely be- hind the falling sheet, and found values of m varying from 0.42 to 0.50, with variations of the length of the weir from 19 3/ 4 to 783/ 4 in., of the height of the crest above the bottom of the channel from 0.79 to 2.46 ft., MEASUREMENT OF FLOWING WATER. 733 and of the head from 1.97 to 23.62 in. From these experiments he deduces the following formula: Q = [0.425+ 0.21 (^JLj^LH V^gH, in which P is the height in feet of the crest of the weir above the bottom of the channel of approach, L the length of the weir, // the head, both in feet, and Q the discharge in cu. ft. per sec. This formula, says M. Bazin, is entirely practical where errors of 2% to 3% are admissible. The following table is condensed from M. Bazin's paper: Values of the Coefficient m in the Formula Q = mLH ^2 gH, for a Sharp-crested Weir without Lateral Contraction; the Air being Admitted Freely Behind the Falling Sheet. Height of Crest of Weir Above Bed of Channel. Head, H. Feet... 0.66 98 1 31 1.64 1.97 2.62 3.28 4.92 6.56 00 Inches 7.87 11.81 15.75 19.69 23.62 31.50 39.38 59.07 78.76 oo Ft Tn ?n m m m m m. m m m 0.164 1 97 0.458 0.453 'J. 451 0.450;0.449 0.449 0.449 0.448 0.448 0.4481 230 2 76 0.455 0.448 J. 445 0.4430.442 0.441 0.440 0.440 0.439 0.4391 0.295 3.54 0.457 44/' J 442 0.440,0.438 0.436 0.436 0.435 0.434 0.4340 0.394 4 72 0.462 443 J 442 0.43810.436 0.433 0.432 0.430 0.430 0.4291 525 6 30 0.471 453 J, 44 0.438 0435 0.431 0.429 0.427 0.426 0.4246 0.656 7 87 0.480 o m J. 447 0.440 0.436 0.431 0.428 0.425 0.423 0.4215 787 9 45 0.488 4Si ) 452 0.444 0.438 0.432 0.428 0.424 0.422 0.4194 0.919 11.02 0.496 472 J. 457 0.448 441 0.433 0.429 0.424 0.422 0.4181 1.050 12.60 14.17 15.75 17,32 0.478 0.483 0.489 0.494 J. 452 0.452 0.457 0.456 0.444 0.448 0.451 0.454 0.436 0.438 440 0.442 0.430 0.432 0.433 0.435 0.424 0.424 0.424 0.425 0.421 0.421 0.421 0.421 0.4168 1.181 0.4156 1.312 0.472 0.476 0.459 0.463 0.4144 1.444 0.4134 1.575 18.90 20.47 22.05 23.62 0.480 0.483 0.487 0.490 0.467 0.470 0.473 0.476 0.457 0.460 0.463 0.466 0.444 0.446 D.448 0.451 0.436 0.438 0.439 0.441 0.425 0.426 0.427 0.427 0.421 0.421 0.421 0.421 0.4122 1.706 0.4112 1 837 0.4101 1.969 0.4092 A comparison of the results of this formula with those of experiments, says M. Bazin, justifies us in believing that, except in the unusual case of a very low weir (which should always be avoided), the preceding table will give the coefficient m in all cases within 1% ; provided, however, that the arrangements of the standard weir are exactly reproduced. It is especially important that the admission of the air behind the falling sheet be perfectly assured. If this condition is not complied with, m may vary within much wider limits. The type adopted gives the least possible variation in the coefficient. The Cippoleti, or Trapezoidal Weir. — Cippoleti found that by using a trapezoidal weir with the sides inclined 1 horizontal to 4 vertical, with end contraction, the discharge is equal to that of a rectangular weir without end contraction (that is with the width of the weir equal to the width of the channel) and is represented by the simple formula Q = 3.367 Lff 3 /2. A. D. Flinn and C. W. D. Dyer (Trans. A. S. C. E., 1894), in experiments with a trapezoidal weir, with values of L from 3 to 9 ft. and of H from 0.24 to 1.40 ft., found the value of the coefficient to aver- age 3.334, the water being measured by a rectangular weir and the results being computed by Francis's formula, and 3.354 when Smith's formula was used. They conclude that Cippoleti's formula when applied to a properly constructed trapezoidal weir will give the discharge with an error due to combined inaccuracies, not greater than 1%. 734 WATER-POWER. WATER-POWER, Power of a Fall of Water — Efficiency. — The gross power of a fall pf water is the product of the weight of water discharged in a unit of time Into the total head, i.e., the difference of vertical elevation of the upper surface of the water at the points where the fall in question begins and ends. The term "head" used in connection with water-wheels is the difference in height from the surface of the water in the wheel-pit to the surface in the pen-stock when the wheel is running. If Q = cubic feet of water discharged per second, D = weight of a cubic foot of water = 62.36 lbs. at 60° F., H = total head in feet; then DQH = gross power in foot-pounds per second, and DQH -i- 550 = 0.1134 QH = gross horse-power. Q' If y ft 9 9ft If Q' is taken in cubic feet per minute, H.P. = Q o nnn = .00189Q'#. A water-wheel or motor of any kind cannot utilize the whole of the head H, since there are losses of head at both the entrance to and the exit from the wheel. There are also losses of energy due to friction of the water in its passage through the wheel. The ratio of the power developed by the wheel to the gross power of the fall is the efficiency of the wheel. For 75% efficiency, net horse-power = 0.00142 Q'H = ^r^- 70o A head of water can be made use of in one or other of the following ways, viz.: 1st. By its weight, as in the water-balance and in the overshot-wheel. 2d. By its pressure, as in turbines and in the hydraulic engine, hydraulic press, crane, etc. 3d. By its impulse, as in the undershot-wheel, and in the Pelton wheel. 4th. By a combination of the above. Horse-power of a Running Stream. — The gross horse-power is H.P. = QHX 62.36 -v- 550 = 0.1134 QH, in which Q is the discharge in cubic feet per second actually impinging on the float or bucket, and H = v 2 v 2 theoretical head due to the velocity of the stream = -— = — — , in which 2 g 64.4 v is the velocitv in feet per second. If Q f be taken in cubic feet per minute, H.P. = 0.00189 Q'H. Thus, if the floats of an undershot-wheel driven by a current alone be 5 feet X 1 foot, and the velocity of stream = 210 ft. per minute, or 31/2 ft. per sec, of which the theoretical head is 0.19 ft., Q = 5 sq. ft. X 210 = 1050 cu. ft. per minute; H.P. = 1050 X 0.19 X 0.00189 = 0.377 H.P. The wheels would realize only about 0.4 of this power, on account of friction and slip, or 0.151 H.P., or about 0.03 H.P. per square foot of float, which is equivalent to 33 sq. ft, of float per H.P. Current Motors. — A current motor could only utilize the whole power of a running stream if it could take all the velocity out of the water, so that it would leave the floats or buckets with no velocity at all; or in other words, it would require the backing up of the whole volume of the stream until the actual head was equivalent to the theoretical head due to the velocity of the stream. As but a small fraction of the velocity of the stream can be taken up by a current motor, its efficiency is very small. Current motors may be used to obtain small amounts of power from large streams, but for large powers they are not practicable. Bernouilli's Theorem. — Energy of Water Flowing in a Tube. — v 2 f The head due to the velocity is — ; the head due to the pressure is— ; the head due to actual height above the datum plane is h feet. The total head v 2 f is the sum of these = \-h-\ — - in feet, in which v = velocity in feet per 2 g w * second,/ = pressure in lbs. per sq. ft., w = weight of 1 cu. ft. of water — WATER-POWER. 735 62.36 lbs. If p = pressure in lbs. per sq. in., — = 2.309 p. If a constant quantity of water is flowing through a tube in a given time, the velocity- varying at different points on account of changes in the diameter, the energy remains constant (loss by friction excepted) and the sum of the three heads is constant, the pressure head increasing as the velocity de- creases, and vice-versa. This principle is known as " Bernouilli's Theo- rem." In hydraulic transmission the velocity and the height above datum are usually small compared with the pressure-head. The work or energy of a given quantity of water under pressure = its volume in cubic feet X its pressure in lbs. per sq. ft.; or it Q = quantity in cubic feet per second, and p = pressure in lbs. per square inch, W = 144 pQ, and the H.P. -.:*££?. T 0.2618 pQ. Maximum Efficiency of a Long Conduit. — A. L. Adams and R. C. Gemmell (Eng'g News, May 4, 1893) show by mathematical analysis that the conditions for securing the maximum amount of power through a long conduit of fixed diameter, without regard to the economy of water, is that the draught from the pipe should be such that the frictional loss in the pipe will be equal to one-third of the entire static head. Mill-Power. — A "mill-power" is a unit used to rate a water-power for the purpose of renting it. The value of the unit is different in different localities. The following are examples (from Emerson): Holyoke, Mass. — Each mill-power at the respective falls is declared to be the right during 16 hours in a day to draw 38 cu. ft. of water per second at the upper fall when the head there is 20 feet, or a quantity proportionate to the height at the falls. This is equal to 86.2 horse-power as a maximum. Lowell, Mass. — The right to draw during 15 hours in the day so much water as shall give a power equal to 25 cu. ft. a second at the great fall, when the fall there is 30 feet. Equal to 85 H.P. maximum. Lawrence, Mass. — The right to draw during 16 hours in a day so much water as shall give a power equal to 30 cu. ft. per second when the head is 25 feet. Equal to 85 H.P. maximum. Minneapolis, Minn. — 30 cu. ft. of water per second" with head of 22 feet. Equal to 74.8 H.P. Manchester, N.H. — Divide 725 by the number of feet of fall minus 1, and the quotient will be the number of cubic feet per second in that fall. For 20 feet fall this equals 38.1 cu. ft., equal to 86.4 H.P. maximum. Cohoes, N.Y. — " Mill-power" equivalent to the power given by 6 cu. ft. per second, when the fall is 20 feet. Equal to 13.6 H.P., maximum. Passaic, N.J. — Mill-power: The right to draw 8 1/2 cu. ft. of water per sec, fall of 22 feet, equal to 21.2 horse-power. Maximum rental $700 per year for each mill-power = $33.00 per H.P. The horse-power maximum above given is that due theoretically to the weight of water and the height of the fall, assuming the water-wheel to have perfect efficiency. It should be multiplied by the efficiency of the wheel, say 75% for good turbines, to obtain the H.P. delivered by the wheel. Value of a Water-power. — In estimating the value of a water- power, especially where such value is used as testimony for a plaintiff whose water-power has been diminished or confiscated, it is a common custom for the person making such estimate to say that the value is repre- sented by a sum of money which, when put at interest, would maintain a steam-plant of the same power in the same place. Mr. Charles T. Main (Trans. A. S. M. E., xiii. 140) points out that this system of estimating is erroneous; that the value of a power depends upon a great number of conditions, such as location, quantity of water, fall or head, uniformity of flow, conditions which fix the expense of dams, canals, foundations of buildings, freight charges for fuel, raw materials and finishc d product, etc. He gives an estimate of relative cost of steam and water- power for a 500 H.P. plant from which the following is condensed: The amount of heat required per H.P. varies with different kinds of business, but in an average plain cotton-mill, the steam required for heat- ing and slashing is equivalent to about 25% of steam exhausted from tlu; high-pressure cylinder of a compound engine of the power required to run that mill, the steam to be taken from the receiver. 736 WATER-POWER. The coal consumption per H.P. per hour for a compound engine is taken at 1 3/4 lbs. per hour, when no steam is taken from the receiver for heating purposes. The gross consumption when 25% is taken from the receiver is about 2.06 lbs. 75% of the steam is used as in a compound engine at 1.75 lbs.== 1.31 lbs, 25% of the steam is used as in a high-pressure engine at 3.00 lbs. = .75 lb. 2.06 lbs. The running expenses per H. P. per year are as follows: 2.06 lbs. coal per hour = 21.115 lbs. for 10 1/4 hours or one day = 6503.42 lbs. for 308 days, which, at $3.00 per long ton = $8.71 Atendance of boilers, one man @ $2.00, and one man @ $1.25 = 2.00 Attendance of engine, one man @ $3.50. 2.16 Oil, waste, and supplies. . 80 The cost of such a steam-plant in New England and vicinity of 500 H. P. is about $65 per H.P. Taking the fixed expenses as 4% on engine, 5% on boilers, and 2% on other portions, repairs at 2%, interest at 5%, taxes at 11/2% on s/4 cost, andinsurance at V2% on exposed portion, the total average per cent is about 12V2%, or $65 X O.I21/2 = 8.13 80 Gross cost of power and low-pressure steam per H. P. $21 Comparing this with water-power, Mr. Main says: "At Lawrence the cost of dam and canals was about $650,000, or $65 per H. P The cost per H. P. of wheel-plant from canal to river is about $45 per H. P. of plant, or about $65 per H. P. used, the additional $20 being caused by making the plant large enough to compensate for fluctuation of power due to rise and fall of river. The total cost per H. P. of developed plant is then about $130 per H. P. Placing the depreciation on the whole plant at 2%, repairs at 1%, interest at 5%, taxes and insurance at 1%, or a total of 9%, gives: Fixed expenses per H. P. $1.30 X .09 = $11.70 Running expenses per H. P. (Estimated) 2.00 $13.70 "To this has to be added the amount of steam required for heating purposes, said to be about 25% of the total amount used, but in winter months the consumption is at least 371/2%. It is therefore necessary to have a boiler plant of about 37 1/?% of the size of the one considered with the steam-plant, costing about $"20 X 0.375 = $7.50 per H. P of total power used. The- expense of running this boiler-plant is, per H. P. of the total plant per year: Fixed expenses 121/2% on $7.50 $0.94 Coal 3 . 26 Labor 1 . 23 Total $5.43 Making a total cost per year for water-power with the auxiliary boiler plant $13.70 + $5.43 = $19.13 which deducted from $21.80 makes a difference in favor of water-power of $2.67, or for 10,000 H. P. a saving of $26,700 per year. "It is fair to say," says Mr. Main, "that the value of this constant power is a sum of money which when put at interest will produce the saving; or if 6% is a fair interest to receive on money thus invested the value would be $26,700 -*- 0.06 = $445,000." Mr. Main makes the following general statements as to the value of a water-power: "The value of an undeveloped variable power is usually nothing if its variation is great, unless it is to be supplemented by a steam-plant. It is of value then only when the cost per horse-power'for the double-plant is less than the cost of steam-power under the same conditions as mentioned for a permanent power, and its value can be represented in the same manner as the value of a permanent power has been represented. TURBINE WHEELS. 737 "The value of a developed power is as follows: If the power can be run cheaper than steam, the value is that of the power, plus the cost of plant, less depreciation. If it cannot be run as cheaply as steam, con- sidering its cost, etc., the value of the power itself is nothing, but the value of the plant is such as could be paid for it new, which would bring the total cost of running down to the cost of steam-power, less deprecia- tion." Mr. Samuel Webber, Iron Age, Feb. and March, 1S93, writes a series of articles showing the development of American turbine wheels, and inci- dentally criticises the statements of Mr. Main and others who have made comparisons of costs of steam and of water-power unfavorable to the latter. He says: "They have based their calculations on the cost of steam, on large compound engines of 1000 or more H. P. and 120 pounds pressure of steam in their boilers, and by careful 10-hour trials succeeded in figuring down steam to a cost of about $20 per H. P., ignor- ing the well-known fact that its average cost in practical use, except near the coal mines, is from $40 to $50. In many instances dams, canals, and modern turbines can be all completed for a cost of $100 per H. P.; and the interest on that, and the cost of attendance and oil, will bring water-power up to about $10 or $12 per annum; and with a man competent to attend the dynamo in attendance, it can probably be safely estimated at not over $15 per H. P." WATER-WHEELS. Water-wheels are classified as vertical wheels (including current motors, undershot, breast, and overshot wheels), turbine wheels, and impulse wheels. Undershot and breast wheels give very low efficiency, and are now no longer built. The overshot wheel when made of large diameter (wheels as high as 72 ft. diameter have been made) and properly designed have given efficiencies of over 80%, but they have been almost entirely supplanted by turbines, on account of their 'cumbersomeness, high cost, leakage, and inability to work in back water. Turbines are generally classified according to the direction in which the water flows through them, as follows: Tangential flow: Barker's mill. Parallel flow: Jonval. Radial out- ward flow: Fourneyron. Radial inward flow: Thompson vortex; Francis. Inward and downward flow: Central discharge, scroll wheels and earlier American type of wheels; Swain turbine. Inward, downward, and out- ward flow: The American type of turbine. TURBINE WHEELS. Proportions of Turbines. — Prof. De Volson Wood discusses at length the theory of turbines in his paper on Hydraulic Reaction Motors, Trans. A. S. M. E. xiv. 266. His principal deductions which have an immediate bearing upon practice are condensed in the following: Notation, Q = volume of water passing through the wheel per second, hi = head in the supply chamber above the entrance to the buckets, fa = head in the tail-race above the exit from the buckets, z\ = fall in passing through the buckets, H = h\ + zi — hi, the effective head, hi = coefficient of resistance along the guides, H2 = coefficient of resistance along the buckets, n = radius of the initial rim, r2 = radius of the terminal rim, V = velocity of the water issuing from supply chamber, vi = initial velocity of the water in the bucket in reference to the bucket, V2 = terminal velocity in the bucket, w = angular velocity of the wheel, a = terminal angle between the guide and initial rim = CAB, Fig. 143, Vi = angle between the initial element of bucket and initial rim = EAD, 72 = GFl, the angle between the terminal rim and terminal element of the bucket, a = eb, Fig. 144 = the arc subtending one gate opening, 738 WATER-POWER. ai = the arc subtending one bucket at entrance. (In practice a\ is larger than a,) 0-2 = gh, the arc subtending one bucket at exit, K = bf, normal section of passage, it being assumed that the passages and buckets are very narrow. k\ = bd, initial normal section of bucket, ki = gi, terminal normal section, ion — velocity of initial rim, wr2 = velocity of terminal rim, = HFI, angle between the terminal rim and actual direction of the water at exit, Y = depth of K, y, of oi, and yi of K r 2 , called inward flow: n = r2, called parallel flow. The first and second may be combined with the third, making a mixed system. Value of 72 {the quitting angle). — The efficiency is increased as 72 decreases, and is greatest for 72 = 0. Hence, theoretically, the terminal element of the bucket should be tangent to the quitting" rim for best efficiency. This, however, for the discharge of a finite quantity of water, would require an infinite depth of bucket. In practice, there- fore, this angle must have a finite value. The larger the diameter of the terminal rim the smaller may be this angle for a given depth of wheel and given quantity of water discharged. In practice 72 is from 10° to 20°. In a wheel in which all the elements except 72 are fixed, the velocity of the wheel for best effect must increase as the quitting angle of the bucket decreases. Values of a + yi must be less than 180°, but the best relation cannot be determined by analysis. However, since the water should be de- flected from its course as much as possible from its entering to its leaving the wheel, the angle a for this reason should be as small as practicable. In practice, a cannot be zero, and is made from 20° to 30°. The value n = \Ari makes the width of the crown for internal flow about the same as for n = r-i V1/2 for outward flow, being approximately 3 of the external radius. TURBINE WHEELS. 739 Values of m and in. — The frictional resistances depend upon the con- struction of the wheel as to smoothness of the surfaces, sharpness of the angles, regularity of the curved parts, and also upon the speed it is run. These values cannot be definitely assigned beforehand, but Weisbach gives for good conditions in = m = 0.05 to 0.10. They are not necessarily equal, and m may be from 0.05 to 0.075, and m from 0.06 to 0.10 or even larger. Values of yi must be less than 180° — a. To be on the safe side, vi may be 20 or 30 degrees less than 180° — 2 a, giving yi = 180° - 2 a - 25 (say) = 155° - 2 a. Then if a = 30°, vi = 95°. Some designers make vi 90°; others more, and still others less, than that amount. Weisbach suggests that it be less, so that the bucket will be shorter and friction less. This reasoning appears to be correct for the inflow wheel, but not for the outflow wheel. In the Tremont turbines, described in the Lowell Hydraulic Experiments, this angle is 90°, the angle a 20°, and V2 10°, which proportions insured a posi- tive pressure in the wheel. Fourneyron made vi = 90°, and a from 30° to 33°. which values made the initial pressure in the wheel near zero. Form of Bucket. — The form of the bucket cannot be determined analyti- cally. From the initial and terminal directions and the volume of the water flowing through the wheel, the area of the normal sections may be found. The normal section of the buckets will be: K == M; ki = — ; &2= — • V Vl V2 The depths of those sections will be: , T K ki k? Y = — : : ?/i = : ; 7/2 : a sin a' " ai sin vi «2 sin V2 The changes of curvature and section must be gradual, and the general form regular, so that eddies and whirls shall not be formed. For the same reason the wheel must be run with the correct velocity to secure the best effect. In practice the buckets are made of two or three arcs of circles, mutually tangential. The Value of w. — So far as analysis indicates, the wheel may run at any speed; but in order that the stream shall flow smoothly from the supply chamber into the bucket, the velocity V should be properly regulated. If /(1 == /(2 = o.lO, rs •*- ri = 1.40, a = 25°, vi = 90°, V2 = 12°, the velocity of the initial rim for outward flow will be for m aximu m efficiency 0.614 of the velocity due to the head, or w n = .614 "^2 gH. The velocity due to the head would be V2 gH = 1.414 "^gH. For an inflow wheel for the ca.se in w hich n 2 = 2 r-?, and the other dimensions as given above, wn = 0.682 V«2 gH. The highest efficiency of the Tremont turbine, found experimentally, was 0.79375, and the corresponding velocity, 0.62645 of that due to the head, and for all velocities above and below this value the efficiency was less. In the Tremont wheel a = 20° instead of 25°, and 72 = 10° instead of 12°. These would make the theoretical efficiency and velocity of the wheel some- what greater. Experiment showed that the velocity might be consider- ably larger or smaller than this amount without much diminution of the efficiency. It was found that if the velocity of the initial (or interior) rim was not less than 44% nor more than 75 % of that due to the fall, the efficiency was 75% or more. This wheel was allowed to run freely without any brake except its own f riction, and the velocity of the i nitial rim was observed to be 1.335 V2 gH, half of which is 0.6675 ^2 gH, which is not far from the velocity giving maximum effect; that is to say, when the gate is fully raised the coefficient of effect is a maximum when the wheel is moving with about half its maximum velocity. Number of Buckets. — Successful wheels have been made in which the distance between the buckets was as small as 0.75 of an inch, and others as much as 2.75 inches. Turbines at the Centennial Exposition had buckets from 41/2 inches to 9 inches from center to center. If too large they will not work properly. Neither should they be too deep. Horizontal parti- 740 WATER-POWER. tions are sometimes introduced. These secure more efficient working in case the gates are only partly opened. The form and number of buckets for commercial purposes are chiefly the result of experience. Ratio of Radii. — Theory does not limit the dimensions of the wheel. In practice, for outward flow, ri -s- n is from 1.25 to 1.5.0; for inward flow, r2 -*■ n is from 0.66 to 0.80. It appears that the inflow-wheel has a higher efficiency than the outward- flow wheel. The inflow-wheel also runs somewhat slower for best effect. The centrifugal force in the outward-flow wheel tends to force the water outward faster than it would otherwise flow; while in the inward-flow wheel it has the contrary effect, acting as it does in opposition to the velocity in the buckets. It also appears that the efficiency of the outward-flow wheel increases slightly as the width of the crown is less and the velocity for maximum efficiency is slower; while for the inflow-wheek the efficiency slightly in- creases for increased width of crown, and the velocity of the outer rim at the same time also increases. Efficiency. — The exact value or the efficiency for a particular wheel must be found by experiment. It seems hardly possible for the effective efficiency to equal, much less exceed, 86%, and all claims of 90 or more per cent for these motors should be discarded as improbable. A turbine yielding from 75% to 80% is extremely good. Experiments with higher efficiencies have been reported. The celebrated Tremont turbine gave 79V4% without the "diffuser," which might have added some 2%. A Jonval turbine (parallel flow) was reported as yielding 0.75 to 0.90, but Morin suggested corrections reducing it to 0.63 to 0.71. Weisbach gives the results of many experiments, in which the efficiency ranged from 50% to 84%. Numerous experiments give E = 0.60 to 0.65. The efficiency, considering only the energy im- parted to the wheel, will exceed by several per cent the efficiency of the wheel, for the latter will include the friction of the support and leakage at the joint between the sluice and wheel, which are not included in the former; also as a plant the resistances and losses in the supply-chamber are to be still further deducted. The Crowns. — The crowns may be plane annular disks, or conical, or curved. If the partitions forming the buckets be so thin that they may be discarded, the law of radial flow will be determined by the form of the crowns. If the crowns be plane, the radial flow (or radial component) will diminish, for the outward-flow wheel, as the distance from the axis increases — the buckets being full — for the angular space will be greater. Prof. Wood deduces from the formulae in his paper the tables on the next page. It appears from these tables: 1. That the terminal angle, a, has frequently been made too large in practice for the best efficiency. 2. That the terminal angle, a, of the guide should be for the inflow less than 10° for the wheels here considered, but when the initial angle of the bucket is 90°, and the terminal angle of the guide is 5° 28', the gain of efficiency is not 2% greater than when the latter is 25°. 3. That the initial angle of the bucket should exceed 90° for best effect for out flow-wheels. 4. That with the initial angle between 60° and 120° for best effect on inflow wheels the efficiency varies scarcely 1%. 5. In the outflow-wheel, column (9) shows that for the outflow for best effect the direction of the quitting water in reference to the earth should be nearly radial (from 76° to 97°) , but for the inflow wheel the water is thrown forward in quitting. This shows that the velocity of the rim should some- what exceed the relative final velocity backward in the bucket, as shown in columns (4) and (5). . 6. In these tables the velocities given are in terms of V2 gh, and the coefficients of this expression will be the part of the head which would produce that velocity if the water issued freely. There is only one case, column (5), where the coefficient exceeds unity, and the excess is so small it may be discarded ; and it may be said that in a properly proportioned turbine with the conditions here given none of the velocities will equal that due to the head in the supply-chamber when running at best effect TURBINE WHEELS. 741 V = 0.67 0.76 0.84 1.00 Head Equivalent of Energy in quitting Water. 2~g © as us a: a; — o _ >>> ifi « MS o © o o Relative Velocity of Entrance. vO o o o o Relative Velocity of Exit. - caJ CaJ cd «=» 1 cs 1 tsl cvjl cq >>>> © o co r^ — ' o o ©' ■ *3 C t- > gg II "* >>>> © o © © if* «n © ©' © © < >> N f 00 5- - 00 oo CO O^ o ©' ©" ©' If - © © © © •G O «"-J >n Ha > 1.48 1.50 1.55 1.65 as as a; a; © © ©' © «> © -o in r^ « CS "T © t^ 1^1^ !«M!r^loal(N >>>> © © ©' ©' 5 1 © © © — ©' © ©' o s 1 CC!| Ct3| tCJi £33 >>>> © © © ©' I&si&siEcji&s >>>> s § 5 I ©' © ©' ©' 1 E33 1 CC! f =E3 1 CCS >>>> r> vo o o ©©'©©' K) © © C> CO © O © © £ • • © © © © « o» N m 742 WATER-POWER. 7. The inflow turbine presents the best conditions for construction for Eroducinga given effect, the only apparent disadvantage being an increased rst cost due to an increased depth, or an increased diameter for producing a given amount of work. The larger efficiency should, however, more than neutralize the increased first cost. Tes^s of Turbines. — Emerson says that in testing turbines it is a rare thing to find two of the same size which can be made to do their best at the same speed. The best speed of one of the leading wheels is in- variably wide from the tabled rate. It was found that a 54-in. Leffel vvheel under 12 ft. head gave much better results at 78 revolutions per minute than at 90. Overshot wheels have been known to give 75% efficiency, but the average performance is not over 60%. A fair average for a good turbine wheel may be taken at 75%. In tests of 18 wheels made at the Philadelphia Water- works in 1859 and 1860, one wheel gave less than 50% efficiency, two between 50% and 60%, six between 60% and 70%, seven between 71% and 77%, two 82%, and one 87.77%. (Emerson.) Tests of Turbine Wheels at the Centennial Exhibition, 1876. (From a paper by R. H. Thurston on The Systematic Testing of Turbine Wheels in the United States, Trans. A. S. M. E., viii. 359.) — In 1876 the judges at the International Exhibition conducted a series of trials of turbines. Many of the wheels offered for tests were found to be more or less defective in fitting and workmanship. The following is a statement of the results of all turbines entered which gave an efficiency of over 75%. Seven other wheels were tested, giving results between 65% and 75%. Maker's Name, or Name the Wheel is Known by. £S h . "3 i £S = 0.495 >/(?'; G' = 4.08 d 2 per min! The actual capacity will be from 60% to 95% of the theoretical, accord- ing to the tightness of the piston, valves, suction-pipe, etc. Theoretical Horse-power Required to Raise Water to a Given Height. — Horse-power = Volume in cu. ft. per min. X pressure per sq. ft. _ Weight X height of lift 33,000 ~ 33,000 Q' = cu. ft. per min.; G' = gals, per min.; W = wt. in lbs.; P = pressure in lbs. per sq. ft.: p = pressure in lbs. per sq. in.; H = height of lift in ft.; W = 62.355 Q', P = 144 p, p = 0.433 H, H = 2.3094 p, (?'== 7.4805 Q'. Q'P = Q'H X 144 X 0.433 = Q'H = G'H 33,000 33,000 529.23 3958.9 WH __ Q'X 62.355 X 2.3094 p = Q'p = G'p 221 HP. HP. = 1. 0104 G' H 4000 33,000 33,000 229.17 1714.3 For the actual horse-power required an allowance must be made for the friction, slips, etc., of engine, pump, valves, and passages. Depth of Suction. — Theoretically a perfect pump will draw water from a height of nearly 34 feet, or the height corresponding to a perfect vacuum (14.7 lbs. X 2.309 = 33.95 feet): but since a perfect vacuum cannot be obtained on account of valve-leakage, air contained in the water, and the vapor of the water itself, the actual height is generally less than 30 feet. When the water is warm the height to which it can be lifted by suction decreases, on account of the increased pressure of the vapor. In pumping hot water, therefore, the water must flow into the pump by gravity. The following table shows the theoretical maximum depth of suction for different temperatures, leakage not considered: Temp. Fahr. Absolute Pressure of Vapor, lbs. per sq. in. Vacuum in Inches of Mercury. Max. Depth of Suc- tion, feet. Temp. Fahr. Absolute Pressure of Vapor, lbs. per sq. in. Vacuum in Inches of Mercury. Max. Depth of Suc- tion, feet. 102.1 126.3 141.6 153.1 162.3 170.1 176.9 1 2 3 4 5 6 7 27.88 25.85 23.83 21.78 19.74 17.70 15.67 31.6 29.3 27.0 24.7 22.3 20.0 17.7 182.9 188.3 193.2 197.8 202.0 205.9 209.6 8 9 . 10 11 12 13 14 13.63 11.60 9.56 7.52 5.49 3.45 1.41 15.4 13.1 10.8 8.5 6.2 3.9 1.6 758 PUMPS AND PUMPING ENGINES. The Deane Single Boiler-feed or Pressure Pump. — Suitable for pumping clear liquids at a pressure not exceeding 150 lbs. Sizes. Capacity per min. Sizes of Pipes. CD Speed. Xi a o ,3 CI c >» >> 0) ft fl i el _^ 0) 1 3 3 a> P 02 fj 5 11 o .07 m 150 S "Si 3 x\ d o3 m 3 o3 ,3 3 _o 3 GO o3 -3 Q 3 2 10 291/ ? 7 V? 3/ 4 U/4 1 1 3V ? 21/4 3 .09 150 13 33 1/? •j v? Va »/4 H/4 1 IV? 4 2 3/s 3 .10 150 15 331/? 71/?, i/?, 3/4 11/4 1 2 4 2 V?, !> .11 150 16 331/? 71/?, V? 3/4 H/4 1 21/?, 43/ 4 3 3 .13 150 22 34 81/-> V? 3/ 4 H/9, 11/4 3 5 31/4 •J .23 125 31 431/? 91/4 3/4 1 2 U/2 4 31/? 3 3/ 4 7 .a 125 42 43 1/? 91/4 3/4 1 2 11/?, 4 V? 7 41/4 8 .49 120 58 3ll/o 12 IV? 3 2 5 7 41/-> 10 ,69 100 69 55 12 U/o 3 2 6 71/2 5 10 85 100 85 55 12 ll/o 3 2 61/? 8 5 12 1.02 100 102 63 14 IV? 3 21/?, 7 10 6 12 1 47 100 147 69 19 ll/o 2 4 4 8 12 7 12 2.00 100 200 69 19 2 21/o 5 4 9 14 8 12 2.6! 100 261 69 21 2 21/? 5 5 The Deane Single Tank or Light-service Pum 3. — These pumps le water-cylinders. will all stand a constant working pressure of 75 lbs. on t Sizes. Capacity per min. Sizes of Pipes. Speed. 3 -3 J 3 1>> ">> ° 6 »u .3 j a3 3 a 1*3 GO •8* 3 o > 05 .SI! sis Sag length increases. ">> "a O B tn 03 a a 03 6 3 03 > a^ B a^» T3 ^ SB,, 03 c3 ^ m tToj 03 to m 3 — u "5 03 a; bO 03 tw a ° r^ b0^ gflo £.3 £ 03 03 "3 03 03 S "S 3+? III 03 ft "ft £ 03 a 'a ■ 3 03 _ft "ft fl O a "a i bD 03 a | .2CQ g'S.a 80^ -2 O 05 III 03 5 5 h5 Q (In o- 5 m w m s 3 2 3 .04 100 to 250 8 to 20 2 7/ 8 3/8 1/2 11/4 1 41/2 23/4 4 .10 100 to 200 20 to 40 4 1/2 3/ 4 2 11/2 51/4 31/2 5 .20 100 to 200 40 to 80 5 34 U/4 21/2 11/2 6 4 6 .33 100 to 150 70 to 100 5 5/8 1 I 1/2 3 2 71/2 41/2 6 .42 100 to 150 85 to 125 63 8 11/2 2 4 3 71/2 5 6 .51 100 to 150 100 to 150 7 11/2 2 4 3 71,2 41/2 10 .69 75 to 125 100 to 170 6 3/s 11/2 2 4 3 9 51/4 10 .93 75 to 125 135 to 230 71/2 2 21/2 4 3 10 6 10 1.22 75 to 125 180 to 300 81/2 2 21/2 5 4 10 7 10 1.66 75 to 125 245 to 410 9 7/s 2 21/2 6 5 12 7 10 1.66 75 to 125 245 to 410 97/s 21/2 3 6 5 14 7 10 1.66 75 to 125 245 to 410 9 7/s 21/2 3 6 5 12 81/2 10 2.45 75 to 125 365 to 610 12 21/2 3 6 5 14 81/ 2 10 2.45 75 to 125 365 to 610 12 I ' : 3 6 5 16 81/2 10 2.45 75 to 125 365 to 610 12 3 6 5 181/2 81/2 10 2.45 75 to 125 365 to 610 12 3 31/2 6 5 20 81/2 10 2.45 75 to 125 365 to 610 12 4 5 6 5 12 101/ 4 10 3.57 75 to 125 530 to 890 141/4 21/2 3 8 7 14 IOI/4 10 3.57 75 to 125 530 to 890 141/4 21/2 3 8 7 16 IOI/4 10 3.57 75 to 125 530 to 890 141/4 21/2 3 8 7 181/2 101/4 10 3.57 75 to 125 530 to 890 141/4 3 31/2 8 7 20 IOI/4 10 3.57 75 to 125 530 to 890 HI/4 4 5 8 7 14 12 10 4.89 75 to 125 730 to 1220 17 21/2 3 10 8 16 12 10 4.89 75 to 125 730 to 1220 17 3 10 8 181/2 12 10 4.89 75 to 125 730 to 1220 17 3 31/2 10 8 20 12 10 4.89 75 to 125 730 to 1220 17 4 5 10 8 I8I/2 14 10 6.66 75 to 125 990 to 1660 19 3/ 4 3 31/2 12 10 20 14 10 6.66 75 to 125 990 to 1660 193 4 4 5 12 10 17 10 15 5.10 50 to 100 510 to 1020 14 3 31/2 8 7 20 12 15 7.34 50 to 100 730 to 1460 17 4 5 12 10 20 15 15 15 15 11.47 11.47 50 to 100 50 to 100 1145 to 2290 1145 to 2290 21 21 25 Speed of Piston. — A piston speed of 100 feet per minute is commonly assumed as correct in practice, but for short-stroke pumps this gives too high a speed of rotation, requiring too frequent a reversal of the valves. For long-stroke pumps, 2 feet and upward, this speed may be consider- ably exceeded, if valves and passages are of ample area. PUMPS AND PUMPING ENGINES. 761 Number of Strokes Required to Attain a Piston Speed from 50 to 135 Feet per Minute for Pumps Having Strokes from 3 to 18 Inches in Length. Length of Stroke in Inches. «1 3 < 5 • 7 | . 10 12 '» .. 1 Number of Strokes per Minute. 50 200 150 120 100 86 75 60 50 40 33 55 220 165 132 110 94 82.5 66 55 44 37 60 240 180 144 120 103 90 72 60 48 40 65 260 195 156 130 111 97.5 78 65 52 43 70 280 210 168 140 120 105 84 70 56 47 75 300 225 180 150 128 112.5 90 75 60 50 80 320 240 192 160 137 120 96 80 64 53 85 340 255 204 170 146 127.5 102 85 68 57 90 360 270 216 180 154 135 108 90 72 m 95 • 380 285 228 190 163 142.5 114 95 76 63 100 400 300 240 200 171 150 120 100 80 67 105 420 315 252 210 180 157.5 126 105 84 70 110 440 330 264 220 188 165 132 110 88 73 115 460 345 276 230 197 172.5 138 115 92 77 120 480 360 288 240 206 180 144 120 96 80 125 500 375 300 250 214 187.5 150 125 100 83 Piston Speed of Pumping-engines. — (John Birkinbine, Trans. A. I. M. E., v. 459.) — In dealing with such a ponderous and unyielding sub- stance as water there are many difficulties to overcome in making a pump work with a high piston speed. The attainment of moderately high speed is, however, easily accomplished. Well-proportioned pumping-engines of large capacity, provided with ample water-ways and properly constructed valves, are operated successfully against heavy pressures at a speed of 250 ft. per minute, without "thug," concussion, or injury to the appara- tus, and there is no doubt that the speed can be still further increased. Speed of Water through Valves. — If areas through valves and water passages are sufficient to give a velocity of 250 ft. per min. or less, thev are ample. The water should be carefully guided and not too abruptly deflected. (F. W. Dean, Eng. News, Aug. 10, 1893 ) Boiler-feed Pumps. — Practice has shown that 100 ft. of piston speed per minute is the limit, if excessive wear and tear is to be avoided. The velocity of water through the suction-pipe must not exceed 200 ft. per minute, else the resistance of the suction is too great. The approximate size of suction-pipe, where the length does not exceed 25 ft. and there are not more than two elbows, may be found as follows: 7/io of the diameter of the cylinder multiplied by Vioo of the piston speed in feet. For duplex pumps of small size, a pipe one size larger is usually employed. The velocity of flow in the discharge-pipe should not exceed 500 ft. per minute. The volume of discharge and length of pipe vary so greatly in different installations that where the water is to be forced more than 50 ft. the size of discharge-pipe should be calculated for the particular conditions, allowing no greater velocity than 500 ft. per minute. The size of discharge-pipe is calculated in single-cylinder pumps from 250 to 400 ft. per minute. Greater velocity is permitted in the larger pipes. In determining the proper size of pump for a steam-boiler, allowance must be made for a supply of water sufficient for the maximum capacity of the boiler when over driven, with an additional allowance for feeding water beyond this maximum capacity when the water level in the boiler becomes low. The average run of horizontal tubular boilers will evapor- ate from 2 to 3 lbs. of water per sq. ft. of heating-surface per hour, but 762 PUMPS AND PUMPING ENGINES. may be driven up to 6 lbs. if the grate-surface is too large or the draught too great for economical working. Pump- Valves. — A. F. Nagle {Trans. A. S. M. E., x. 521) gives a number of designs with dimensions of double-beat or Cornish valves used in large pumping-engines, with a discussion of the theory of their proportions. Mr. Nagle says: There is one feature in which the Cornish valves are necessarily defective, namely, the lift must always be quite large, unless great power is sacrificed to reduce it. A small valve pre- sents proportionately a larger surface of discharge with the same lift than a larger valve, so that whatever the total area of valve-seat opening, its full contents can be discharged with less lift through numerous small valves than with one large one. See also Mr. Nagle's paper on Pump Valves and Valve Areas, Trans. A.S. M. E ., 1909. Henry R. Worthington was the first to use numerous small rubber valves in preference to the larger metal valves. These valves work well under all the conditions of a city pumping-engine. A volute spring is generally used to limit the rise of the valve. In the Leavitt high-duty sewerage-engine at Boston {Am. Machinist, May 31, 18S4), the valves are of rubber, 3/ 4 inch thick, the opening in valve-seat being 131/2 X 4. V2 inches. The valves have iron face and back-plates, and form their own hinges. The large pumping engines at the St. Louis water works have rub- ber valves 31/2 in. outside diam. There are seven valve cages in each of the suction and discharge diaphragms, each cage having 28 valves. The aggregate free area of 196 valves is 7.76 sq. ft., the area of one plunger being 6.26 sq. ft. The suction and discharge pipes are each 36 in. diam., = 7.07 sq. ft. area. (Bull. No. 1609, Allis-Chalmers Co. Such liberal proportions of valves are found usually only in the highest grade of large high-duty engines. In small and medium sized pumps a valve area equal to one-third the plunger area is commonly used.) The Worthington "High-Duty" Pumping Engine dispenses with a fly-wheel, and substitutes for it a pair of oscillating hydraulic cylinders, which receive part of the energy exerted by the steam during the first half of the stroke, and give it out in the latter half. For description see catalogue of H. R. Worthington, New York. A test of a triple expan- sion condensing engine of this type is reported in Eng. News, Nov. 29, 1904. Steam cylinders 13, 21, 34 ins.; plungers 30 in., stroke 25 in. Steam pressure, 124 lbs. Total head, 79 ft.; capacity, 14,267,000 gal. in 24 hrs. Duty per million B.T.U., 102,224,000 ft.-lbs. The d'Auria Pumping Engine substitutes for a fly-wheel a compen- sating cylinder in line with the plunger, with a piston which pushes water to and fro through a pipe connecting the ends of the cylinder. It is built by the Builders' Iron Foundrv, Providence, R. I. A 72,000,000-gallon Pumping Engine at the Calf Pasture Station of the Boston Main Drainage Works is described in Eng. News, July 6, 1905. It has three cylinders, I8I/2, 33 and 523/ 4 ins., and two plungers, 60-in. diam.; stroke of all, 10 ft. The piston-rods of the two smaller cylinders connect to one end of a walking beam and the rod of the third cylinder to the other. Steam pressure 185 lbs. gauge; revolutions per min., 17; static head 37 to 43 ft. Suction valves 128; ports, 4 X 16 1/4 in.; total port area 8576 sq. in. Delivery valves, 96; ports, 4 X 163/4 to 203/ 4 in.; total port area 7215 sq. in. The valves are rectangular, rubber flaps, backed and faced with bronze and weighted with lead. They are set with their longest dimension horizontal, on ports which incline about 45° to the horizontal. At 17 r.p.m. the displacement is 72,000,000 gallons in 24 hours. The Screw Pumping Engine of the Kinnickinick Flushing Tunnel, Milwaukee, has a capacity of 30,000 cubic feet per minute ( = 323,000,000 gal. in 24 hrs.) at 55 r.p.m. The head is 31/2 ft. The wheel 12.5 ft. diam., made of six blades, revolves in a casing set in the tunnel lining. A cone, 6 ft. diam. at the base, placed concentric with the wheel on the approach side diverts the water to the blades. A casing beyond the wheel contains stationary deflector blades which reduce the swirling motion of the water (Allis-Chalmers Co., Bulletin No. 1610). The two screw pumping engines of the Chicago sewerage system have wheels 143/4 ft. diam., consisting of a hexagonal hub surmounted by six blades, and revolving in cylindrical casings 16 ft. long, allowing 1/4 in. clearance at the sides. The pumps are driven by vertical triple-expansion engines with cylinders 22, 38 and 62 in. diam., and 42 in, stroke. PUMPS AND PUMPING ENGINES. 763 Finance of Pumping Engine Economy. — A critical discussion of the results obtained by the Nordberg and other high-duty engines is printed in Eng. News, Sept. 27, 1900. It is shown that the practical question in most cases is not how great fuel economy can be reached, but how economical an engine it will pay to install, taking into consid- eration interest, depreciation, repairs, cost of labor and of fuel, etc. The following table is given, showing that with low cost of fuel and labor it does not pay to put in a very high duty engine. Accuracy is not claimed for the figures; they are given only to show the method of computation that should be used, and to show the influence of different factors on the final result. Tabular Statement of Total Annual Cost op Pumping with an 800-H .P. Engine, as Influenced by Varying Duty of Engine, Varying Price of Fuel, and Varying Time of Operation. Duty per million B.T.U. First cost: Engine Engine, per H.P Boilers, economizers Engine and boilers . . Int. and depreciation: On engine, at 6% Boilers, 8% Total Labor per annum Fuel cost: 4,000 hrs. per yr.: $3.00 per ton 4.00 per ton 5.00 per ton 6,000 hrs. per yr.: $3.00 per ton 4.00 per ton 5.00 per ton Total annual cost: 4,000 hrs. per yr.: Coal, $3 per ton 4 per ton 5 per ton. : . . . . 6,000 hrs. per yr. Coal, $3 per ton 4 per ton. ...... 5 per ton 50. $24,000 30.00 27,000 51,000 100. $48,000 60.00 13,500 61,500 120. $68,000 85.00 11,250 79,250 150. $118,000 147.50 9,000 127,000 180. $148,000 185.00 7,500 155,500 1,440 2,160 3,600 6,022 2,880 1,080 3,960 6,022 4,080 900 4,980 7,655 7,080 720 7,800 9,307 8,880 600 9,480 10,220 17,280 23,040 28,800 8,640 11,520 14,400 7,200 9,600 12,400 5,760 7,680 9,600 4,800 6,400 8,000 25,920 34,560 43,200 12,960 17,280 21,600 10,800 14,400 18,600 8,640 11,520 14,400 7,200 9,600 12,000 26,902 32,662 38,422 18,622 21,502 24,382 19,835 22,235 25,035 22,867 24,787 26,707 24,500 25,100 27,700 35,522 44,182 52,822 22,942 27,262 31,582 23,435 27,035 31,235 25,747 28,627 31,507 26,900 29,300 31,700 Cost of Electric Current for Pumping 1000 Gallons per Minute 100 ft. High. (Theoretical H.P. with 100% efficiency = 100,000 -^ 3958.9 = 25.259 H.P.) Assume cost of current = 1 cent per K.W. hour delivered to the motor; efficiency of motor = 90%; mechanical efficiency of triplex pumps = 80%; of centrifugal pumps == 72%; combined efficiency, triplex pumps, 72%: centrifugal, 64.8%. 1 K.W. = 1.34 electrical H.P. on wire. Triplex, 1.34 X 0.72 = 0.9648 pump H.P.; X 33,000= 31,838 ft.-lbs. per min. Centrifugal, 1.34 X 0.648 = 0.86382 pump H.P.; X 33,000 = 28,654 ft.-lbs. per min. 1000 gallons 100 ft. high = 833,400 ft.-lbs. per min. Triplex, 833,400 -s- 31,838 = 26.1763 K.W. X 8760 hours per year X $0.01 = $2293.04. Centrifugal, 833,400 + 28,655 = 29.0840 K.W. X 8760 hours per year X $0.01 = $2547.76. For 100% efficiency, $2293.04 X 0.72 = $1650.00. For any other effi- ciency, divide $1650.00 by the efficiency. For any other cost per K.W. hour, in cents, multiply by that cost. 764 PUMPS AND PUMPING ENGINES. Cost of Fuel per Year for Pumping 1,000 Gallons per Minute 100 Ft. High by Steam Pumps. (») (2) (3) (4) (5) (6) (7) 100% Effy . 90% 10. 198. 178.2 142.56 0.5846 0.42090 153.63 460.89 11.88 166.667 150. 120. 0.6945 0.50004 182.51 547.53 14. 141.433 127.87 101.83 0.8184 0.58926 215.08 645.24 14.256 138.889 125. 100. 0.8334 0.60005 219.02 657.06 15. 132. 118.8 95.04 0.8769 0.63125 230.44 691 .32 16. 123.75 111.375 89.10 0.9354 0.67344 245.80 737.40 17.82 111.111 100. 80. 1.0417 0.75006 273.77 821.31 20. 99. 89.1 71.28 1.1692 0.84180 307.26 921.78 23.76 83.333 75. 60. 1.3890 1.00008 365.03 1095.09 30. 66. 59.4 47.52 1.7538 1.26270 460.89 1382.67 35.64 55.556 50. 40. 2.0835 1.50012 547.54 1642.62 40. 49.5 44.5 35.64 2.3384 1.68360 614.52 1843.56 47.52 41.667 37.5 30. 2.7780 2.00016 730.06 2190.18 50. 39.6 35.64 28.51 2.9230 2.10450 768.15 2304.45 a b c d e f g h (1) Lbs. steam per I.H.P. per hour. (2) Duty million ft.-lbs. per 1000 lbs. steam, b, 100% effy., c, 90%. (3) Duty per 100 lbs. coal, 90% effy., 8 lbs. steam per lb. coal. (4) Lbs. coal per min. for 1000 gals., 100 ft. high. (5) Tons, 2000 lbs. in 24 hours. (6) Tons per year, 365 days. (7) Cost of fuel per year at $3.00 per ton. Factors for calculation: 6 = 1980 + a; c = & X 0.9; d = c X 0.8; e = 8334 ^ 100 d\ f = e X 0.72; g = f X 365; h = g X 3. For any other cost of coal per ton, multiply the figures in the last column by the ratio of that cost to $3.00. Cost of Pumping 1000 Gallons per Minute 100 ft. High fey Gas Engines. Assume a gas engine supplied by an anthracite gas producer using 1.5 lbs. of coal per brake H.P. hour, coal costing $3.00 per ton of 2000 lbs. Efficiency of triplex pump 80%, of centrifugal pump, 72%. 1000 gals, per min. 100 ft. high = 833,400 ft.-lbs. per min. -h 33,000 = 25.2545 H.P. Fuel cost per brake H.P. hour 1.5 lbs. X 300 cents +- 2000 = 0.225 cent X 8760 hours per year= $19.71 per H.P. X 25.2545= $497,766 for 100% efficiency. For 80% effy., $622.21 ; for 72% effy., $691.34; or the same as the cost with a steam pumping engine of 95,000,000 foot-pounds duty per 100 lbs. of coal. Cost of Fuel for Electric Current. Based on 10 lbs. steam per I.H.P. hour, 8 lbs. steam per lb. coal, or 1.25 lbs. coal per I.H.P. per hour. (Electric line loss not included.) Efficiency of engine 0.90, of generator 0.90, combined effy. 0.81. I.H.P. = 0.746 K.W., 0.746 X 0.81 = 0.6426 K.W. on wire for 10 lbs. steam. Reciprocal = 16.5492 lbs. steam per K.W. hour. 8 lbs. steam per lb. coal = 2.06865 lbs. coal, at $3.00 per ton of 2,000 lbs. = 0.3103 cents per K.W. hour. Lbs. steam per I.H.P. hr. — 12 14 16 18 20 30 40 Fuel cost, cents per K.W. hr. — 0.3724 0.4344 0.4965 0.5585 0.6206 0.9309 1.2412 CENTRIFUGAL PUMPS. Theory of Centrifugal Pumps. — Bulletin No. 173 of the Univ. of Wisconsin, 1907, contains an investigation by C. B. Stewart of a 6-in. centrifugal pump which, gave a maximum efficiency, under the best conditions of load, of only 32%,, together with a discussion of the general theory of M. Combe, 1840, which has been followed by Weisbach, Ran-' kine, and Unwin. Mr. Stewart says that the theory of the centrifugal CENTRIFUGAL PUMPS. 765 pump, at the times of these writers, seemed practically settled, but it was found later that the pump did not follow the theoretical laws de- rived, and the subject is still open for investigation. The theoretical head developed by the impeller can be stated for the condition of impend- ing delivery, but as soon as flow begins the ordinary theory does not seem to apply. Experiment shows that the main difficulty to be over- come in order to secure high efficiency with the centrifugal pump is in providing some means of transforming the portion of the energy which exists in the kinetic form, at the outlet of the impeller, to the pressure form, or of reducing the loss of head in the pump casing to a minimum. The theoretical head for impending delivery is V 2 +g, while experiment shows that the maximum actual head approaches V 2 -^ 2 g as a limit. As the flow commences each pound of water discharged will possess the kinetic energy V 2 +2g in addition to its pressure energy. To secure high efficiency some means must be found of utilizing this kinetic energy. The use of a 'free vortex or whirlpool, surrounding the impeller, and this surrounded by a suitable spiral discharge chamber, is practically accepted as one means of utilizing the energy of the velocity head. Guide vanes surrounding the impeller also provide a means of changing velocity head to pressure head, but the comparative advantage of these two means cannot be stated until more experimental data are obtained. The catalogue of the Alberger Pump Co., 1908, contains the following: It was not until the year 1901 that the centrifugal pump was shown to be nothing more or less than a water turbine reversed, and when designed on similar lines was capable of dealing with heads as great, and with efficiencies as good, as could be obtained with the turbines themselves. Since this date great progress has been made in both the theory and design, until now it is quite possible to build a pump for any reasonable conditions and to accurately estimate the efficiency and other charac- teristics to be expected during actual operation. The mechanical power delivered to the shaft of a centrifugal pump by the prime mover is transmitted to the water by means of a series of radial vanes mounted together to form a single member called the im- peller, and revolved by the shaft. The water is led to the inner ends of the impeller vanes, which gently pick it up and with a rapidly accelerat- ing motion cause it to flow radially between them so that upon reaching the outer circumference of the impeller the water, owing to the velocity and pressure acquired, has absorbed all the power transmitted to the pump shaft. The problem to be solved in impeller design is to obtain the required velocity and pressure with the minimum loss in shock and friction. Since the energy of the water on leaving the pump is required to be mostly in the form of pressure, the next problem is to transform into pressure the kinetic energy of the water due to its velocity on leaving the impeller and furthermore to accomplish this with the least possible loss. The next consideration in impeller design is the proportions of the vanes and the water passages, and to properly solve this problem an extensive use of intricate mathematical formulae is necessary in addition to a wide knowledge of the practical side of the question. It is possible to obtain the same results as to capacity and head with practically an infinite number of different shapes, each of which gives a different effi- ciency as well as other varied characteristics. The change from velocity to pressure is accomplished by slowing down the speed of the water in an annular diffusion space extending from the impeller to the volute casing itself and so designed that there is the least loss from eddies or shock. It is necessary that this change shall take place gradually and uniformly, as otherwise most of the velocity would be consumed in producing eddies. With a proper design of the diffusion space and volute it is possible to transform practically the whole of the velocity into pressure so that the loss from this source may be very small. It is necessary also to furnish a uniform supply of water to all parts of the inlet or suction opening of the impeller, for unless all the impeller vanes receive the same quantity of water at their inner edges, they cannot deliver an equal quantity at their outer edges, and this would seriously interfere with the continuity of the flow of water and the suc- cessful operation of the pump. Design of a Four-stage Turbine Pump. — C. W. Clifford, in Am. Mack., Oct. 17, 1907, describes the design of a four-stage pump of a capacity of 2300 gallons per minute = 5.124 cu. ft. per sec. Following 766 PUMPS AND PUMPING ENGINES. is an abstract of the method adopted. The total head was 1000 ffe. Three sets of four-stage pumps were used at elevations of 16, 332 and 666 ft., the discharge of the first being the suction of the second, and so on. The speed of the motor shaft is 850 r.p.m. This gives, for the diameter of the impeller, d — 12 X 60 X 75.05 -*- 850 v = 20.24 in. Circumfer- ence C = 63.6 in; h = head for eac h im peller, in ft. V — peripheral speed = 1.015 *^2gh = 75.05 ft. per sec, 1.015 being an assumed coefficient. The velocity V is divided into two parts by the formula V t =V - V 2 ; V* = 2 gh -*■ 2 V; whence V t = 38.65 ft. per sec. This is the tangential component of the actual velocity of the water as it leaves the vane of the impeller. The radial component, or the radial velocity, was taken approximately at 8 ft. per sec; 8 -s- 38.65 = tang, of 11° 42', the calculated angle between the vane and a tangent at the periphery. Taking this at 12° gives tang. 12° X 38.65 = 8.215 ft. per sec. = radial velocity V. The outflow area at the impeller then is 5.124 X 144 -5- (8.215 X 0.85) = 105 sq. in.; the 0.85 is an allowance for contrac- tion of area in the impeller. The thickness of the vane measured on the periphery is approximately 13/ 4 in.; taking this into account the width of the impeller was made 17/ 8 in. [105 + (63.6 - 6 X 13/4) = 1.98 in.]. The vanes were then plotted as shown in Fig. 148, keeping the distance between them nearly constant and of uniform section. Care was taken to increase the velocity as gradually as possible. The suction velocity was 9.37 ft. per sec, the diam. of the opening being 10 in. This was increased to 11 ft. per sec at the opening of the im- peller, from which, after deducting the area of the shaft, the diameter, d, of the impeller inlet was found. Three long and three short vanes were used to reduce the shock. The diffusive vanes, Fig. 149, were then designed, the object being to change the direction of the water to a radial one, and to reduce the velocity gradually to 2 ft. per sec. at the discharge through the ports. Fig. 150 shows a cross-section of the pump. The pumps were thor- oughly tested, and the following figures are derived from a mean curve of the results: Gals, per min.. 500 1000 1500 2000 2200 2400 2500 3000 3500 Efficiency, % 30 51 68 78 79 78 76 61 31 Relation of the Peripheral Speed to the Head. — For constant speed the discharge of a centrifugal pump for any lift varies with the square root of the difference between the actual lift and the hydrostatic head created by the pump without discharge. If any centrifugal pump con- nected to a source of supply and to a discharge pipe of considerable height is put in revolution, it will be found that it is necessary to main- tain a certain peripheral runner speed to hold the water 1 ft. high without discharge, and that for any other height the requisite speed will be very nearly as the square of the velocity for 1 ft. Experiments prove that the peripheral speed in ft. per min. neces- sary to lift water to a given height with_yanes of different forms is approxj; imately as follows: a, 481 Vfc; b, 554 Vh; c, 610 Vh; d, 780 ^h\e, 394 "^h. a is a straight radial vane, & is a straight vane bent backward, c is a curved vane, its extremity making an angle of 27° with a tangent to the impeller, d is a curved vane with an angle of 18°, e is a vane curved in the reverse direction so that outer end is radial. _ Applying the above formula, speed ft. per min. =^coeff. X ^h, to the. design of Mr. Clifford, gives 60 X 75.05 = C X Vs5, whence C = 488. The vane angle was 12°. It is evident that the value of C depends on other things than the shape or angle of the vanes, such as smoothness of the vanes and other surfaces, shape and area of the diffusion vanes, and resistance due to eddies in the pump passages. The coefficient varies with the shape of the vanes; this means that different speeds are necessary to hold water to the same heights with these different forms of vanes, and for any constant speed or lift there must be a form of vane more suitable than any other. It would seem at first glance that the runner which creates a given hydrostatic head with the least peripheral velocity must be the most efficient, but practically it is apparent from tests that the curvature of the vanes can be designed to suit the speed and lift without materially lowering the efficiency. (L. A. Hicks, Eng. News, Aug. 9, 1900.) CENTRIFUGAL PUMPS. 767 768 PUMPS AND PUMPING ENGINES. A Combination Single-stage and Two-stage Pump, for low and high heads, designed by Rateau, is described by J. B. Sperry in Power, July 13, 1909. It has two runners, one carried on the main driving- shaft, and the other on a hollow shaft, driven from the main shaft by a clutch. It has two discharge pipes, either one of which may be closed. When the hollow shaft is uncoupled, one runner only is used, and the pump is then a single-stage pump for low heads. When the shafts are coupled, the water passes through both runners, and may then be deliv- ered against a high head. Tests of De Laval Centrifugal Pumps. — The tables given below con- tain a condensed record of tests of three De Laval pumps made by Prof. J. E. Denton and the author in April, 1904. Two of the pumps were driven by De Laval steam turbines, and the other one by an electiic motor. In the two-stage pump the small wheel was coupled direct to the high-speed shaft of the turbine, running at about 20,500 r.p.m., and the large wheel was coupled to the low-speed shaft, which is driven by the first through gears of a ratio of 1 to 10. The water delivery and the duty were computed from weir measurements, Francis's formula being used, and this was checked by calibration of the weir at different heads by a tank, the error of the formula for the weir used being less than 1%. Pitot tube measurements of the water delivered through a nozzle were also made. One inch below the center of the nozzle was located one end of a thin half-inch brass tube, tapered so as to make an orifice of 3/ 32 inch diameter. The other end of this tube was connected to a vertical glass tube, fastened to the wall of the testing room, graduated in inches over a height of about 30 ft. The stream of water issuing from the nozzle impinged upon the orifice of the brass tube, and thereby maintained a height of water in the glass tube. This height afforded a "Pitot Tube Basis" of measure- ment of the quantity of water flowing, the reliability of which was tested by the flow as determined from the weir. The Pitot tube gave the sa me result as the weir from the formula Qi= C X Area of Nozzle X v / 2gh with a value of C varying only between 0.953 and 0.977 for the large nozzle, and between 0.942 and 0.960 for the small nozzle. Test of Steam Turbine Centrifugal Pump, Rated at 1700 Gals. per Min., 100 Ft. Head. Steam Ol 4-< M 3 "o3 O Press, at a 3 3 o3 i> 0> a & °o • £ -3 • s & • & Ol 0"3 a s & a- £ o 3 No. of Test. nor Valve. Lbs. per Sq. In. C.-2 .2 3 11 > u tf a af c3 O :3 o ^ £ ° k o M Oi O Ol •eg C3.0 73 . 3 • u ft 6 > < o '3 o> ffl « Qfa £ o £ W 6 190 126 251/4 1,547 47.7 25.45 37.43 22.95 45.97 1,978 0.481 10 190 148 251/9 1,536 56.65 24.42 50.44 34.95 70.75 1,958 0.617 1 188 155.2 25 1,553 59.6 24.06 61.50 44.54 94.9 1,860 0.747 2 188 153.5 251/ 4 1,547 58.9 24.21 61.86 44.55 100.37 1,759 0.756 3 188 150.7 251/4 1,540 57.7 24.33 61.47 43.59 106.94 1,615 0.755 4 188 143.5 251/9 1,549 54.8 24.53 60.00 40.72 115.46 1,398 0.743 5 188 161 253/ 8 1,540 47.5 24.5 54.47 31.80 125.85 1,001 0.676 6A 189.5 170 751/9 1,565 24.9 Shut- off T. 142.15 \l 189 189 189 169.5 169 169.7 1,537 1,535 1,538 45.15 45.12 44.62 43.85 43.82 42.93 95.14 99.05 104.42 1,826 1,753 1,629 P * The brake H.P. and the steam per B.H.P. hour were calculated by a formula derived from Prony brake tests of the turbine. •f Non-condensing. CENTRIFUGAL PUMPS. 769 Test of Electric Motor Centrifugal Pump. Diam. of Pump Wheel 89/32 In. Rated at 1200 Gals. Per Min. — 45 Ft. Head. 2000 Revs.' Per Min. u 0> H 'o 6 O- a 8 < o> £ M o gPn « £ * o w 1.2 S> CD M ft ° 8 0> L..S o Ph o H En tS o a^ <^a Ph 'o >> a & 1 242.5 242.3 55.2 54.8 17.94 17.80 15.07 14.94 2,006 1,996 3.158 3.126 10.25 10.67 28.52 30.12 1,417 1,403 0.680 ?, 0.714 3 242 59 19.14 16.22 1,996 2.885 11.80 36.1 1,295 0.728 4 242 62.4 20.24 17.27 2,005 2.826 12.18 38.05 1,268 0.706f 5 241.8 •62.9 20.39 17.41 2,000 2.525 13.06 45.66 1,133 0.750 6 240.8 66 21.30 18.28 2,005 2.504 13.40 47.25 1,124 0.733t 7 241.4 64 20.71 17.71 2,003 2.197 13.12 52.7 986 0.742 8 239.7 240.9 66.3 63.2- 21.30 20.41 18.28 17.43 1,997 2,007 2.179 1.735 13.15 11.42 53.28 58.10 978 779 720f 9 0.665f in 242 62 20.11 17.14 2,003 1.760 11.71 58.76 790 0.683 ii 248 34 11.30 8.74 2,040 Shut-off 68.39 * Brake H.P. calculated from a formula derived from a brake test of the motor. t Tests marked f were made with the pump suction throttled so as to make the suction equal to about 22 ft. of water column. In the other tests the suction was from 5.6 to 10.9 ft. Test of Steam Turbine Two-Stage Centrifugal Pump. Rated at 250 Gals, per Min. 700 Ft. Head. Large Pump Wheel, 2050 R.P.M.; Small Wheel, 20,500 R.P.M. Steam g O u "3 . £ Press, at a ft Oi * O.3. K,3 the Gover- nor Valve. £ .« & 8 3 ■/ c3 >> >^2 o> . Ph .&£&. aw Lbs. per Sq. In. a 1 Z — O 3 03 (3 O D'S O 3&H o H 3* 03 ft 5 a a3 3^ < 0> pq m £ £ 3 P 186 120.7 28.1 25.25 341 2,104 0.830 135.76 12.83 373 18.63 106.2 175 138.3 162.3 27.5 27.05 24.4 25.5 385 2,092 2,074 0.799 0.790 193.85 288 17.54 25.78 359 354 181 28.73 68.9 178 173.7 26.2 25.5 316 2,056 0.775 358.78 31.50 347 32.9 60.2 180 180.3 26 25.3 m 2,027 1.750 420.5 35.60 336 36.00 54.9 181 182 25.3 25.25 V5 •2,001 0.731 494.35 40.92 328 41.55 47.7 180 182 188.3 24.9 25.5 25.35 26.3 331 1,962 2,014 0.697 0.664 585.06 632.6 46.19 47.58 312 299 186 47.43 41.77 185 185 30 25.3 331 2,012 3.558 756.38 47.81 251 47.67 41.5 185 184 29 26.5 325 2,029 0.544 781.4 48.15 244 48.88 40.50 770 PUMPS AND PUMPING ENGINES. A Test of a Lea-Deagan Two-Stage Pump, by Prof. J. E. Denton, is reported in Eng. Rec, Sept. 29, 1906. The pump had a 10-in. suction and discharge line, and impellers 24 in. diam., each with 8 blades. The following table shows the principal results, as taken from plotted curves of the tests. The pump was designed to give equal efficiency at different speeds. Gal. per min. 400 800 1200 1600 2000 2400 2800 3000 3200 3400 3600 3800 Efficiency. 400 r.p.m. 42 61 69 75 77 77 70 500 " 39 56 65 71 75 77 77.6 77 74 70 600 " 35 50 62 68 71 74 76 77 78 78 76 54 Head. 400 r.p.m. 55 55 53 51 47 42 34 500 " 63 86 84 82 78 73 67 63 58 51 600 " 126 127 125 122 118 115 107 104 101 97 87 55 The following results were obtained under conditions of maximum efficiency: 400 r.p.m. 77.7% effy. 2296 gals, per min. 43.6 ft. lift 500 " 77.6 " 2794 " " 67.4 600 " 77.97 " 3235 " " 100.7 A High-Duty Centrifugal Pump. — A 45,000,000 gal. centrifugal pump at the Deer Island sewage pumping station, Boston, Mass., was tested in 1896 and showed a duty of 95,867,476 ft.-lbs., based on coal fired to the boilers. — (Allis-Chalmers Co., Bulletin No. 1062.) Rotary Pumps. — Pumps with two parallel geared shafts carrying vanes or impellers which mesh with each other, and other forms of posi- tive driven apparatus, in which the water is pushed at a moderate veloc- ity, instead of being rotated at a high velocity as in centrifugal pumps, are known as rotary pumps. They have an advantage over recipro- cating pumps in being valveless, and over centrifugal pumps in working under variable heads. They are usually not economical, but when care- fully designed with the impellers of the correct cycloidal shape, like those used in positive rotary blowers, they give a moderately high efficiency. Tests of Centrifugal and Rotary Pumps. (W. B. Gregory, Bull. 183, U. S. Dept. of Agriculture, 1907.) — These pumps are used for irri- gation and drainage in Louisiana. A few records of small pumps, giving very low efficiencies, are omitted. Oil was used as fuel in the boilers, except in the pump of the New Orleans drainage station No. 7 (figures in the last column), which was driven by a gas-engine. Actual lift Disch. cu. ft. per sec. Water horse-power. . . I.H.P Effy., engine, gearing and pumps Duty, per 1000 lbs. stea Duty, per million BT.U.infuel Therm, effy. from stea Kind of engine, and pump 15.5 72.6 127.5 155.6 16.2 157.0 287.4 671.2 11.2 116.0 147.1 229.8 30.2 93.2 318.0 648.0 9.5 71.4 76.5 137.7 28.7 68.7 222.8 503.9 31.7 85.6 306.8 452.3 6.8 130.5 98.8 193.6 31.6 152.9 547.9 657.7 81.7 72.1 42.9 34.3 64.2 40.7 49.0 33.8 55,6 44.3 33.9 67.9 78.2 51.0 31.4 83.3 75.4 37.8 8.16 18.3 4.23 20.7 4.68 24.2 4.16 22.1 17.3 4.09 51.1 9.70 16.7 3.93 50.1 9.61 a,f b,g b,g b,g c, g b,g a, g d,g a, g 13.4 30.5 46.2 90.6 51.0 a, Tandem compound condensing Corliss; b, Simple condensing Cor- liss; c, Simple non-condensing Corliss; (/.Triple-expansion condensing, vertical; e, Three-cylinder vertical gas-engine, with gas-producer, 0.85 lb. coal per I.H.P. per hour; /, Rotary pump; g, Cycloidal rotary. The relatively low duty per million B.T.U. is due to the low efficiency of the boilers. The test whose figures are given in the next to the last column is reported by Prof. Gregory in Trans. A. S. M. E., to vol. xxviii. DUTY TRIALS OF PUMPING-ENGINES. 771 DUTY TRIALS OF PUMPING-ENGINES. A committee of the A. S. M. E. (Trans., xii. 530) reported in 1891 on a standard method of conducting duty trials. Instead of the old unit of duty of foot-pounds of work per 100 lbs. of coal used, the committee recom- mend a new unit, foot-pounds of work per million heat-units furnished by the boiler. The variations in quantity of coal make the old standard unfit as a basis of duty ratings. The new unit is the precise equivalent of 100 lbs. of coal in cases where each pound of coal imparts 10,000 heat-units to the water in the boiler, or where the evaporation is 10,000 -4-965.7 = 10.355 lbs. of water from and at 212° per pound of fuel. This evaporative result is readily obtained from all grades of Cumberland or other semi-bitumi- nous coal used in horizontal return tubular boilers, and, in many cases, from the best grades of anthracite coal. The committee also recommends that the work done be determined by plunger displacement, after making a test for leakage, instead of by measurement of flow by weirs or other apparatus, but advises the use of such apparatus when practicable for obtaining additional data. The following extracts are taken from the report. When important tests are to be made the complete report should be consulted. The necessary data having been obtained, the duty of an engine, and other quantities relating to its performance, may be computed by the use of the following formulae: r> t — Foot-pounds of work done v l. Duty - Total number 0( h eat-units consumed X 1 > UUU ' UUU _ A(P± p + s)X LX N . H X 1,000,000 (foot-pounds). C X 144 2. Percentage of leakage = X 100 (per cent). A. X Li X JS 3. Capacity = number of gallons of water discharged in 24 hours iXLXiVX 7.4805 X24 AXLXNX 1.24675 . DX 144 of tot I.H.P. - - - (gallons). Percentage of total frictions, A (P ± p + s) X L X N ' £> X 60 X 33,000 I.H.P. _ A(P±p+s)XLXN l . A s X M.E.P. XL S X N s ] X iUU (peI Cent; ' or, in the usual case, where the length of the stroke and number of strokes of the plunger are the same as that of the steam-piston, this last formula becomes : Percentage of total frictions = |"l - \^ ^ p"^ 1 x 10 ° (P er cent -) In these f ormulae the letters refer to the following quantities : . A = Area, in square inches, of pump plunger or piston, corrected for area of piston rod or rods; P = Pressure,' in pounds per square inch, indicated by the gauge on the force main ; * * E. T. Sederholm, chief engineer of Fraser & Chalmers, in a letter to the author, Feb. 20, 1900, shows that the sum P ± p + s may lead to erroneous results unless the two gauges are placed below the levels of the water in the discharge and suction air chambers respectively, and the connecting pipes to the gauges run so they will always be full of water. He prefers to connect these gauges to the air spaces of the two air cham- bers, running the connecting pipes so they will be full of air only, and to add to the sum of the indications of the two gauges the difference in water level of the two chambers. 772 PUMPS AND PUMPING ENGINES. p = Pressure, in pounds per square inch, corresponding to indication of the vacuum-gauge on suction-main (or pressure-gauge, if the suction-pipe is under a head). The indication of the vacuum- gauge, in inches of mercury, may be converted into pounds by dividing it by 2.035; * = Pressure, in pounds per square inch, corresponding to distance be- tween the centers of the. two gauges. The computation for this pressure is made by multiplying the distance, expressed in feet, by the weight of one cubic foot of water at the temperature of the pump-well, and dividing the product by 144; L = Average length of stroke of pump-plunger, in feet; N = Total number of single strokes of pump-plunger made during the trial ; As = Area of steam-cylinder, in square inches, corrected for area of piston- rod. The quantity As X M.E.P., in an engine having more than one cylinder, is the sum of the various quantities relating to the respective cylinders: L s = Average length of stroke of steam-piston, in feet; N s = Total number of single strokes of steam-piston during trial; M.E.P. = Average mean effective pressure, in pounds per square inch, measured from the indicator-diagrams taken from the steam- cylinder; I.H.P. = Indicated horse-power developed by the steam-cylinder; C = Total number of cubic feet of water which leaked by the pump- plunger during the trial, estimated from the results of the leak- age test; D = Duration of trial in hours ; H = Total number of heat-units (B.T.U.) consumed by engine = weight of water supplied to boiler by main feed-pump X total heat of steam of boiler pressure reckoned from temperature of main feed-water + weight of water supplied by jacket-pump X total heat of steam of boiler-pressure reckoned from temperature of jacket-water + weight of any other water supplied X total heat of steam reckoned from its temperature of supply. The total heat of the steam is corrected for the moisture or superheat which the steam may contain. No allowance is made for water added to the feed-water, which is derived from any source ex- cept the engine or some accessory of the engine. Heat added to the water by the use of a flue-heater at the boiler is not to be deducted. Should heat be abstracted from the flue by means of a steam reheater connected with the intermediate receiver of the engine, this heat must be included in the total quantity supplied by the boiler. Leakage Test of Pump. — The leakage of an inside plunger (the only tvpe which requires testing) is most satisfactorily determined by making the test with the cylinder-head removed. A wide board or plank may be temporarily bolted to the lower part of the end of the cylinder, so as to hold back the water in the manner of a dam, and an opening made in the temporary head thus provided for the reception of an overflow-pipe. The plunger is blocked at some intermediate point in the stroke (or, if this position is not practicable, at the end of the stroke), and the water from the force main is admitted at full pressure behind it. The leakage escapes through the overflow-pipe, and it is collected in barrels and measured. The test should be made, if possible, with the plunger in various positions. In the case of a pump so planned that it is difficult to remove the cylinder-head, it may be desirable to take the leakage from one of the openings which are provided for the inspection of the suction-valves, the head being allowed to remain in place. It is assumed that there is a practical absence of valve leakage. Exami- nation for such leakage should be made, and if it occurs, and it is found to be due to disordered valves, it should be remedied before making the plunger test. Leakage of the discharge valves will be shown by water passing down into the empty cylinder at either end when they are under pressure. Leakage of the suction-valves will be shown by the disappear- ance of water which covers them. If valve leakage is found which cannot be remedied the Quantity of DUTY TRIALS OF PUMPING-ENGINES. 773 water thus lost should also be tested. One method is to measure the amount of water required to maintain a certain pressure in the pump cylinder when this is introduced through a pipe temporarily erected, no water being allowed to enter through the discharge valves of the pump. Table of Data and Results. — In order that uniformity may be se- cured, it is suggested that the data and results, worked out in accordance with the standard method, be tabulated in the manner indicated in the following scheme: DUTY TRIAL OF ENGINE. DIMENSIONS. 1. Number of steam-cylinders 2. Diameter of steam-cylinders ins. 3. Diameter of piston-rods of steam-cylinders ins. 4. Nominal stroke of steam-pistons . . * ft. 5. Number of water-plungers 6. Diameter of plungers ins. 7. Diameter of piston-rods of water-cylinders ins. 8. Nominal stroke of plungers ft. 9. Net area of steam-pistons sq. ins. 10. Net area of plungers sq. ins. 11. Average length of stroke of steam-pistons during trial ft. 12. Average length of stroke of plungers during trial ft. (Give also complete description of plant.) TEMPERATURES. 13. Temperature of water in pump-well degs. 14. Temp, of water supplied to boiler by main feed-pump degs. 15. Temp, of water supplied to boiler from other sources degs. FEED- WATER. 16. Weight of water supplied to boiler by main feed-pump . . . lbs. 17. Weight of water supplied to boiler from other sources lbs. 18. Total weight of feed-water supplied from all sources lbs PRESSURES. 19. Boiler pressure indicated by gauge lbs. 20. Pressure indicated by gauge on force main , lbs. 21. Vacuum indicated by gauge on suction main ins. 22. Pressure corresponding to vacuum given in preceding line lbs. 23. Vertical distance between the centers; of the two gauges . . ins. 24. Pressure equivalent to distance between the two gauges . . lbs. MISCELLANEOUS DATA. 25. Duration of trial hrs. 26. Total number of single strokes during trial 27. Percentage of moisture in steam supplied to engine, or number of degrees of superheating % or deg„ 28. Total leakage of pump during trial, determined from results of leakage test lbs. 29. Mean effective pressure, measured from diagrams taken from steam-cylinders M.E.P. PRINCIPAL RESULTS. 30. Duty ft.-lbs. 31. Percentage of leakage % 32. Capacity gals. 33. Percentage of total friction .« . % ADDITIONAL RESULTS 34. Number of double strokes of steam-piston per minute — 35. Indicated horse-power developed by the various steam- cylinders ! I.H.P. 36. Feed-water consumed by the plant per hour lbs. 37. Feed-water consumed by the plant per indicated horse- power per hour, corrected for moisture in steam . .,.,., lbs. 774 PUMPS AND PUMPING ENGINES. 38. Heat units consumed per I.H.P. per hour B.T.U. 39. Heat units consumed per I.H.P. per minute B.T.U. 40. Steam accounted for by indicator at cut-off and release in the various steam-cyiinders : . . . . lbs. 41. Proportion which steam accounted for by indicator bears to the feed-water consumption 42. Number of double strokes of pump per minute 43. Mean effective pressure, measured from pump diagrams . M.E.P. 44. Indicated horse-power exerted in pump-cylinders I.H.P. 45. Work done (or duty) per 100 lbs. of coal ft.-lbs. SAMPLE DIAGRAM TAKEN FROM STEAM-CYLINDERS. (Also, if possible, full measurement of the diagrams, embracing pres- sures at the initial point, cut-off, release, and compression; also back pressure, and the proportions of the stroke completed at the various points noted.) SAMPLE DIAGRAM TAKEN FROM PUMP-CYLINDERS. These are not necessary to the main object, but it is desirable to give them. DATA AND RESULTS OF BOILER TEST. (In accordance with the scheme recommended by the Boiler-test Com- mittee of the Society.) Notable High-duty Pumping Engine Records. Date of test . Locality Capacity, mil. gal., 24 hrs. . . Diam. of steam cylinders, in Stroke, in No. and diam. of plungers. . . Piston speed, ft. per min. . . . Total head, ft Steam pressure Indicated Horse-power Friction, % Mechanical efficiency, % Dry steam per I.H.P. hr. . . B.T.U. per I.H.P. per min.. Duty, B.T.U. basis Duty per 1000 lbs. steam . . . Thermal efficiency, % (I) 1899 Wildwood, Pa. .19.5, 29,49.5 57.5x42 (2) 143/4 256 504 200 712 6.95 93.05 12.26, 11.4 186* 162.9* 147 .5t 150.2* 22.81 (2) 1900 St. Louis (10). (3) 1900 Boston Chest- nut Hill 15 34, 62,92 X42 (3)29^ 292 126 801 3.16 96.84 10.68 202 158.07 179.45 21.00 30 30, 56,87 X66 (3)42 195 140 185 801 6.71 93.29 10.34 196 156 178.49 21.63 (4) 1901 Boston, Spot Pond. (5) 1906 St, Louis (3), Bissell's Point. 30 22,41.5,62 X60 (3) 30.5 244 125 151 464 3.47 96.53 11.09 203 156.59 172.40 20 20 34, 62,94 72 (3)337/ 8 198 238 146 859 2.27 97.73 202.8 158.85 181.30 20.92 With reheaters. t Without reheaters. (1) (2). From Eng. News, Sept. 27, 1900. (4) Do. Nov. 4, 1901. (5) Allis-Clmlmers Co., (3) Do. Aug. 23, 1900. , Bulletin No. 1609. The Wildwood engine has double-acting plungers. The coal consumption of the. Chestnut Hill engine was 1.062 lbs. per I H.P. per hour, the lowest figure on record at that date, 1901. The Nordberg Pumping Engine at Wildwood, Pa. — Eng. News, May 4, 1899, Aug. 23, 1900, Trans. A. S. M. E., 1899. The peculiar feature of this engine is the method used in heating the feed-water. The engine is quadruple expansion, with four cylinders and three receivers. There are five feed-water heaters in series, a, b, c, d, e. The water is taken from the hot-well and passed in succession through a which is heated bv the exhaust steam on its passage to the condenser; b receives its heat from the fourth cylinder, and c, d and e respectively from the VACUUM PUMPS. 775 third, second and first receivers. An approach is made to the requirement of the Carnot thermodynamic cycle, i.e., that heat entering the system should be entered at the highest temperature; in this case the water receives the heat from the receivers at gradually increasing temperatures. The temperatures of the water leaving the several heaters were, on the' test, 105°, 136°, 193°, 260°, and 311° F. The economy obtained with this engine was the highest on record at the date (1900) viz., 162,948,824 ft. lbs. per million B.T.U., and it has not yet been exceeded (1909). VACUUM PUMPS. The Pulsometer. — In the pulsometer the water is raised by suction into the pump-chamber by the condensation of steam within it, and is then forced into the delivery-pipe by the pressure of a new quantity of steam on the surface of the water. Two chambers are used which work alternately, one raising while the other is discharging. Test of a Pulsometer. — A test of a pulsometer is described by De Volson Wood in Trans. A. S. M. E., xiii. It had a 3 1/2-inch suction-pipe, stood 40 in. high, and weighed 695 lbs. The steam-pipe was 1 inch in diameter. A throttle was placed about 2 feet from the pump, and pressure gauges placed on both sides of the throttle, and a mercury well and thermometer placed beyond the throttle. The wire drawing due to throttling caused superheating. The pounds of steam used were computed from the increase of the temperature of the water in passing through the pump. Pounds of steam X loss of heat — lbs. of water sucked in X increase of temp. The loss of heat in a pound of steam is the total heat in a pound of saturated steam as found from "steam tables" for the given pressure, plus the heat of superheating, minus the temperature of the discharged water; or _ . „ . lbs. water X increase of temp. Pounds of steam = H-048't - T ' The results for the four tests are given in the following table Data and Results. 1 2 3 4 71 114 19 270.4 3.1 1617 404,786 75.15 4.47 29.90 12.26 42.16 32.8 0.777 0.012 0.0093 0.0065 10,511,400 60 110 30 277 3.4 931 186,362 80.6 5.5 54.05 12.26 66.31 57.80 0.877 0.0155 0.0136 0.0095 13,391,000 57 127 43.8 309.0 17.4 1518 228,425 76.3 7.49 54.05 19.67 73.72 66.6 0.911 0.0126 0.0115 0.0080 11,059,000 64 Steam pressure in pipe before 104.3 Steam pressure after throttling.. Steam temp, after throttling, °F. . 26.1 270.1 1.4 1019.9 248,053 Water temp, before entering pump Water temperature, rise of Water head by gauge on lift, ft.. . . Water head by gauge on suction . . Water head by gauge, total (H) . . Water head by measure, total (h) Coeffi. of friction of plant, h/H 70.25 4.55 29.90 19.67 49.57 41.60 0.839 0.0138 Eff y of plant exclusive of boiler Eff'y of plant if that of boiler be 0.7 Duty, if 1 lb. evaporates 10 lbs. water 0.0116 0.0081 12,036,300 Of the two tests having the highest lift (54.05 ft.), that was more efficient which had the smaller suction (12.26 ft.), and this was also the most efficient of the four tests. But, on the other hand, the other two tests having the same lift (29.9 ft.), that was the more efficient which had the greater suction (19.67), so that no law in this regard was established. The pressures used, 19, 30, 43.8, 26.1, follow the order of magnitude of 776 PUMPS AND PUMPING ENGINES. the total heads, but are not proportional thereto. No attempt was made to determine what pressure would give the best efficiency for any par- ticular head. The pressure used was intrusted to a practical runner, and he judged that when the pump was running regularly and well, the pressure then existing was the proper one. It is peculiar that, in the first test, a pressure of 19 lbs. of steam should produce a greater number of strokes and pump over 50% more water than 26.1 lbs., the lift being the same as in the fourth experiment. Chas. E. Emery in discussion of Prof. Wood's paper says, referring to tests made by himself and others at the Centennial Exhibition in 1876 (see Report of the Judges, Group xx.), that a vacuum-pump tested by him in 1871 gave a duty of 4.7 millions; one tested by J. F. Flagg, at the Cincinnati Exposition in 1875, gave a maximum duty of 3.25 millions. Several vacuum and small steam-pumps, compared later on the same basis, were reported to have given duties of 10 to 11 millions, the steam- pumps doing no better than the vacuum-pumps. Injectors, when used for lifting water not Tequired to be heated, have an efficiency of 2 to 5 millions; vacuum-pumps vary generally between 3 and 10; small steam- pumps between 8 and 15; larger steam-pumps, between 15 and 30, and pumping-engines between 30 and 140 millions. A very high record of test of a pulsometer is given in Eng'g, Nov. 24, 1893, p. 639, viz.: Height of suction 11.27 ft.; total height of lift, 102.6 ft.; horizontal length of delivery-pipe, 118 ft.; quantity delivered per hour, 26,188 British gallons. Weight of steam used per H. P. per hour, 92.76 lbs.; work done per pound of steam 21,345 foot-pounds, equal to a duty of 21,345,000 foot-pounds per 100 lbs. of coal, if 10 lbs. of steam were generated per pound of coal. The Jet-pump. — This machine works by means of the tendency of a stream or jet of fluid to drive or carry contiguous particles of fluid along with it. The water-jet pump, in its present form, was invented by Prof. James Thomson, and first described in 1852. In some experiments on a small scale as to the efficiency of the jet-pump, the greatest efficiency was found to take place when the depth from which the water was drawn by the suction-pipe was about nine tenths of the height from which the water fell to form the jet ; the flow up the suction-pipe being in that case about one fifth of that of the jet, and the efficiency, consequently, 9/io X 1/5 = 0.18. This is but a low efficiency; but it is probable that it may be increased by improvements in proportions of the machine. (Rankine, S. E.) The Injector when used as a pump has a very low efficiency. (See Injectors, under Steam-boilers.) PUMPING BY COMPRESSED AIR — THE AIR-LIFT PUMP. Air-lift Pump. — The air-lift pump consists of a vertical water-pipe with its lower end submerged in a well, and a smaller pipe delivering air into it at the bottom. The rising column in the pipe consists of air mingled with water, the air being in bubbles of various sizes, and is there- fore lighter than a column of water of the same height; consequently the water in the pipe is raised above the level of the surrounding water. This method of raising water was proposed as early as 1797, by Loescher, of Freiberg, and was mentioned by Collon in lectures in Paris in 1876, but its first practical application probably was by Werner Siemens in Berlin in 1885. Dr. J. G. Pohle experimented on the principle in Cali- fornia in 1886, and U. S. patents on apparatus involving it were granted to Pohle and Hill in the same year. A paper describing tests of the air- lift pump made by Randall, Browne and Behr was read before the Tech- nical Society of the Pacific Coast in Feb., 1890. The diameter of the pump-column was 3 in., of the air-pipe 0.9 in., and of the air-discharge nozzle 5/ 8 in. The air-pipe had four sharp bends and a length of 35 ft. plus the depth of submersion. The water was pumped from a closed pipe-well (55 ft. deep and 10 in. in diameter). The efficiency of the pump was based on the least work theoretically required to compress the air and deliver it to the receiver. If the efficiency of the compressor be taken at 70%, the efficiency of the pump and compressor together would be 70% of the efficiency found for the pump alone, PUMPING BY COMPRESSED AIR. 777 For a given submersion (h) and lift (//), the ratio of the two being kept within reasonable limits, (//) being not much greater than (/?,), the effi- ciency was greatest when the pressure in the receiver did not greatly exceed the head due to the submersion. The smaller the ratio H ■*■ h, the higher was the efficiency. The pump, as erected, showed the following efficiencies: For H 4- h = 0.5 1.0 1.5 2.0 Efficiency =50% 40% 30% 25% The fact that there are absolutely no moving parts makes the pump especially fitted for handling dirty or gritty water, sewage, mine water, and acid or alkali solutions in chemical or metallurgical works. In Newark, N. J., pumps of this type are at work having a total capacity of 1,000,000 gallons daily, lifting water from three 8-in. artesian wells. The Newark Chemical Works use an air-lift pump to raise sulphuric acid of 1.72° gravity. The Colorado Central Consolidated Mining Co., in one of its mines at Georgetown, Colo., lifts water in one case 250 ft., using a series of lifts. For a full account of the theory of the pump, and details of the tests above referred to, see Eng'g News, June 8, 1893. Air-Lifts for Deep Oil-Wells are described by E. M. Ivens, in Trans. A. S. M. E. 1909, p. 341. The following are soma results obtained in wells in Evangeline, La.: Cu. ft. free air per minute, displacement of compressor 650 442 702 536 Cu. ft. oil pumped per minute 4.35 4.87 13.7 5.54 Air pressure at well, lbs. per sq. in.. 155 200 202 252 Pumping head, from oil level while pumping, ft. 1155 1081 1076 917 Submergence, from oil level to air entrance, ft. 358 412 419 583 Submergence h- total ft. of vertical pipe, %. . . 23.6 27.6 28 39 Pumping efficiency, % 9.3 13.4 19.5 10.3 Artesian Well Pumping by Compressed Air. — H. Tipper, Eng. News, Jan. 16, 1908, mentions cases where 1-in. air lines supplied air for 6-in. wells, with the inside air-pipe system; the length of the pipe was 300 ft. from the well top, and another 350 ft. to the compressor. The wells pumped 75 gals, per min., using 200 cu. ft. of air, the efficiency being 6V2%. Changing the pipes to 21/2 i^- above the well, and 2 in. in the well, and putting an air receiver near the compressor, raised the delivery to 180 gals, per min., with a little less air, and the efficiency to 23%. A large receiver capacity, a large pipe above ground, a submergence of 55%, well piping proportioned for a friction loss of not over 5%, with lifts not over 200 ft., gave the best results, 1 gal. of water being raised per cu. ft. of air. The utmost net efficiency of the air-lift is not over 25 to 30%. Eng. News, June 18, 1908, contains an account of tests of eleven wells at Atlantic City. The Atlantic City wells were 10 in. diam., water. pipes, 4 to 51/4 in., air pipes, 3/ 4 to 11/4 in. The maximum lift of the several wells ranged from 26 to 40 ft., the submergence, 37 to 49 ft., ratio of sub- mergence to lift, 0.9 to 1.8, submergence % of length of pipe, 53 to 64. Capacity test, 3,544,900 gals, in 24 hrs., mean lift, 26.88 ft., air pressure, 31 lbs., duty of whole plant, 19,900,000 ft. lbs. per 1000 lbs. of steam used by the compressors. Two-thirds capacity test, delivery, 2,642,900 gals., mean lift, 25.43 ft., air pressure, 26 lbs., duty, 24,207,000. An article in The Engineer (Chicago), Aug. 15, 1904, gives the following formula and rules for the design of air-lifts of maximum efficiency. The authority is not given. . Ratio of area of air pipe to area of water pipe, 0.16. Submerged portion = 65% of total length of pipe. Economical range of submersion ratio, 55 to 80%. Velocity of air in air pipe, not over 4000 ft. per min. Volume of air to raise 1 cu. ft. of water, 3.9 to 4.5 cu. ft. C = cu. ft. of water raised per min., A = cu. ft. of air used, L = lift above water level, D = submergence, in feet. A = LC -5- 16.824; C = 8.24 AD h- L 2 . Where L exceeds 180 ft. it will be more economical to use two or more air-lifts in series. 778 PUMPS AND PUMPING ENGINES. THE HYDRAULIC RAM. Efficiency. — The hydraulic ram is used where a considerable flow of water with a moderate fall is available, to raise a small portion of that flow to a height exceeding that of the fall. The following are rules given by Eytelwein as the results of his experiments (from Rankine) : Let Q be the whole supply of water in cubic feet per second, of which q is lifted to the height h above the pond, and Q — q runs to waste at the depth H below the pond; L, the length of the supply-pipe, from the pond to the waste-clack; D, its diameter in feet; then = V(1.63Q); L-,^,^^ : -0.2^, when | 1.12 — 0.2 \\ — , when —does not exceed 20; '(Q-q)H 1-5- (1 + h/10 H) nearly, when h/H does not exceed 12. hh) = 1.42 Wi 40 100 200 72 44 14 18 4.4 0.7 65.9 41.4 13.4 QH Clark, using five sixths of the values given by D'Aubuisson's formula, gives: Ratio of lift to fall. 4 6 8 10 12 14 16 18 20 22 24 26 Efficiency per cent. 72 61 52 44 37 31 25 19 14 9 4 The efficiency as calculated by the two formulae given above is nearly the same for high ratios of lift, but for low ratios there is considerable difference. For example: Let Q = 100, H = 10, II + h = 20 Efficiency, D'Aubuisson's formula, % 80 q w effy. X QH -*- (H + h)= 40 Efficiency by Rankine's formula, % 662/ D'Aubuisson's formula is that of the machine itself, on the basis that the energy put into the machine is that of the whole column of water, Q, falling through the height h and that the energy delivered is that of q raised through the whole height above the ram, H + h; while Rankine's efficiency is that of the whole plant, assuming that the energy put in is only that of the water that runs to waste, and that the work done is lifting the quantity q not from the level of the ram but only from that of the supply pond. D'Aubuisson's formula is the one in harmony with the usual definition of efficiency. It also is applicable (as Rankine's is not) to the case of a ram which uses the quantity Q from one source of supply to pump water of different quality from a source at the level of the ram. An extensive mathematical investigation of the hydraulic ram, by L. F. Harza, is contained in Bulletin No. 205 of the University of Wiscon- sin, 1908, together with results of tests of a Rife "hydraulic engine," which appear to verify the theory. It was found both by theory and by experiment that the efficiency bears a relation to the velocity in the drive pipe. From plotted diagrams of the results the following figures (roughly approximate) are taken: Length of 2-in. drive pipe, 85.4 ft.; supply head, 8.2 ft. Max. vel. in drive pipe, ft. per sec. . . 1.5 2 3 4 5 6 Efficiency of machine, %. Pumping head, ft. 2.6 60 30 60 20 45 15 33 7 18 12.3 23.2 60 65 53 40 20 43.5 55 60 53 42 30 63.1 60 55 50 28 The author of the paper concludes that the comparison of experiment and theory has demonstrated the practicability of the logical design of a hydraulic ram for any given working conditions. An interesting historical account, with illustrations, of the develop- ment of the hydraulic ram, with a description of Pearsall's hydraulic engine, is given by J. Richards in Jour. Assn. Eng'g Societies, Jan., 1898. For a description of the Rife hydraulic engine see Eng. News, Dec. 31, 1896. HYDRAULIC-PRESSURE TRANSMISSION. 779 The Columbia Steel Co., Portland, Ore., furnished the author in July, 1908, records of tests of four hydraulic rams, from which the following is condensed, the efficiency, by D'Aubuisson's formula, being calculated from the data given. L = length in ft. and D = diam. in ins. of the drive pipe, I and d, length and diameter of the discharge pipe. Size of Ram.* H H Q* q* L D I d Effy. % Ins. 3 Ft. 4 5 12 37.6 Ft. 28 45 36.4 144.1 35 100 200 6.26 3.5 8 50.5 1.15 Ft. 28 40 60 192.5 Ins. 3 41/2 41/2 6 Ft. 1008 325 945 1785 Ins. U/2 "21/2 I0f 58.9 41/., 72.0 6 76.6 6 70.4 ; Q and q are in gallons per min., except the last line, which is in cu. ft. per sec. f Eleven rams discharge into one 10-in. jointed wood pipe. The loss of head in the drive pipe was 0.7 ft., and in the discharge pipe, 2.7 ft. On another test 1 cu. ft. per sec. was delivered with less than 5 cu. ft. enter- ing the drive pipe. Taking 5 cu. ft. gives 76.6% efficiency. A description and record of test of the Foster "impact engine" is given in Eng'g News, Aug. 3, 1905. Two engines are connected into one 8-in. delivery pipe. Using the same notation as before, the data of the tests of the two engines are as follows: Q, gal. per min., 582, 578; q, 232, 228; H 36.75, 37.25; H + h, 84, 84; strokes per min., 130, 130; Effy. (D'Aubu- isson), 91.23, 89.06%. Prof. R. C. Carpenter {Eng'g Mechanics, 1894) reports the results of four tests of a ram constructed by Rumsey & Co., Seneca Falls. The supply-pipe used was 11/2 inches in diameter, about 50 feet long, with 3 elbows. Each run was made with a different stroke for the waste-valve, the supply and delivery head being constant; the object of the experi- ment was to find that stroke of clack-valve which would give the highest efficiency. Length of stroke, per cent 100 80 60 46 Number of strokes per minute 52 56 61 66 Supply head, feet of water 5.67 5.77 5.58 5.65 Delivery head, feet of water 19.75 19.75 19.75 19.75 Total water pumped, pounds Total water supplied, pounds 297 296 301 297.5 1615 1567 1518 1455.5 64.1 64.7 70.2 71.4 The highest efficiency realized was obtained when the clack-valve trav- elled 60% of its full stroke, the full travel being l'Vie in. HYDRAULIC-PRESSURE TRANSMISSION. Water under high pressure (700 to 2000 lbs. per sq. in. and upwards) affords a satisfactory method of transmitting power to a distance, espe- cially for the movement of heavy loads at small velocities, as by cranes and elevators. The system consists usually of one or more pumps ca- pable of developing the required pressure; accumulators, which are vertical cylinders with heavily-weighted plungers passing through stuffing-boxes in the upper end, by which a quantity of water may be, accumulated at the pressure to which the plunger is weighted; the distributing-pipes; and the presses, cranes, or other machinery to be operated. The earliest important use of hydraulic pressure probably was in the Bramah hydraulic press, patented in 1796. Sir. W. G. Armstrong in 1846 was one of the pioneers in the adaptation of the hydraulic system to cranes. The use of the accumulator by Armstrong led to the extended use of hydraulic machinery. Recent developments and applications of the system are largely due to Ralph Tweddell, of London, and Sir Joseph Whitworth. Sir Henry Bessemer, in his patent of May 13, 1S56, No. 780 HYDRAULIC-PRESSURE TRANSMISSION. 1292, first suggested the use of hydraulic pressure for compressing steel ingots while in the fluid state. The Gross Amount of Energy of the water under pressure stored in the accumulator, measured in foot-pounds, is its volume in cubic feet X its pressure in pounds per square foot: The horse-power of a given quantity steadily flowing is H.P. = 144 pQ/550 =0.2618 pQ, in which Q is the quantity flowing in cubic feet per second and p the pressure in pounds per square inch. The loss of energy due to velocity of flow in the pipe is calculated as follows (R. G. Blaine, Eng'g, May 22 and June 5, 1891): According to Darcy, every pound of water loses A4L/Z) times its kinetic energy, or energy due to its velocity, in passing along a straight pipe L feet in length and D feet diameter, where A is a variable coefficient. "For clean cast-iron pipes it may be taken as A =0.005 ( 1 +r^ I , or for di-' ameter in inches = d. d = 1/2 1 2 3 4 5 6 7 8 9 10 12 A = .015 .01 .0075 .00667 .00625 .006 .00583 .00571 .00563 .00556 .0055 .00542 The loss of energy per minute is 60 X 62.36 QX-r, 1 , and the ..:•:.. • • ™ 0.6363A£(H.P.) 3 . , . . , horse-power wasted in the pipe is W = ^yrr — , in which A varies with the diameter as above, p = pressure at entrance in pounds per square inch. Values of 0.6363 A for different diameters of pipe in inches are: d = 1/2 1 2 3 45 6 7 8 .00954 .00636 .00477 .00424 .00398 .00382 .00371 .00363 .00358 9 10 12 .00353 .00350 .00345 Efficiency of Hydraulic Apparatus. — The useful effect of a direct hydraulic plunger or ram is usually taken at 93%. The following is given as the efficiency of a ram with chain-and-pulley multiplying gear properly proportioned and well lubricated: Gear 2 to 1 4 to 1 6 to 1 8 to 1 10 to 1 12 to 1 14 to 1 16 to 1 Eff'y 0.80 0.76 0.72 0.67 0.63 0.59 0.54 0.50 With large sheaves, small steel pins, and wire rope for multiplying gear the efficiency has been found as high as 66% for a multiplication of 20 to 1. Henry Adams gives the following formula for effective pressure in! cranes and hoists: P = accumulator pressure in pounds per square inch; m = ratio of multiplying power; E = effective pressure in pounds per square inch, including all allowances for friction; E = P (0.84-0.02 m). J. E. Tuit (Eng'g, June 15, 1888) describes some experiments on the friction of hydraulic jacks from 3 1/4 to 135/g-inch diameter, fitted with cupped leather packings. The friction loss varied from 5.6% to 18.8% according to the condition of the leather, the distribution of the load on the ram, etc. The friction increased considerably with eccentric loads. With hemp packing a plunger, 14-inch diameter, showed a friction loss of from 11.4% to 3.4%, the load being central, and from 15.0% to 7.6% with eccentric load, the percentage of loss decreasing in both cases with increase of load. Thickness of Hydraulic Cylinders. — Sir W. G. Armstrong gives the following, for cast-iron cylinders, for a pressure of 1000 lbs. per sq. in.: Diam. of cylinder, inches — 2 4 6 8 10 12 16 20 24 Thickness, inches — 0.832 1.146 1.552 1.875 2.222 2.578 3.19 3.69 4.11 For any other pressure multiply by the ratio of that pressure to 1000. These figures correspond nearly to the formula t = 0.175 d + 0.48, in which t = thickness and d = diameter in inches, up to 16 inches diam- eter, but for 20 inches diameter the addition 0.48 is reduced to 0.19 and at 24 inches it disappears. For formulae for thick cylinders see page 316. HYDRAULIC-PRESSURE TRANSMISSION. 781 Cast iron should not be used for pressures exceeding 2000 lbs. per square inch. For higher pressures steel castings or forged steel should be used. For working pressures of 750 lbs. per square inch the test pressure should be 2500 lbs. per square inch, and for 1500 lbs. the test pressure should not be less than 3500 lbs. Speed of Hoisting by Hydraulic Pressure. — The maximum allow- able speed for warehouse cranes is 6 feet per second; for platform cranes 4 feet per second; for passenger and wagon hoists, heavy loads, 2 feet per second. The maximum speed under any circumstances should never exceed 10 feet per second. The Speed of Water Through Valves should never be greater than 100 feet per second. Speed of Water Through Pipes. — Experiments on water at 1600 lbs. pressure per square inch flowing into a flanging-machine ram, 20- inch diameter, through a 1/2-inch pipe contracted at one point to 1/4-inch, gave a velocity of 114 feet per second in the pipe, and 456 feet at the reduced section. Through a 1/2-inch pipe reduced to 3/ 8 _inch at one point the velocity was 213 feet per second in the pipe and 381 feet at the reduced section. In a 1/2-inch pipe without contraction the velocity was 355 feet per second. For many of the above notes the author is indebted to Mr. John Piatt, consulting engineer, of New York. High-pressure Hydraulic Presses in Iron-works are described bv IR. M. Daelen, of Germany, in Trans. A.I M. E., 1892. The following distinct arrangements used in different systems of high-pressure hydrau- lic work are discussed and illustrated: 1. Steam-pump, with fly-wheel and accumulator. 2. Steam-pump, without fly-wheel and with accumulator. 3. Steam-pump, without fly-wheel and without accumulator. In these three systems the valve-motion of the working press is oper- ated in the high-pressure column. This is avoided in the following: 4. Single-acting steam-intensifier without accumulator. 5. Steam-pump with fly-wheel, without accumulator and with pipe- circuit. 6. Steam-pump with fly-wheel, without accumulator and without pipe-circuit. The disadvantages of accumulators are thus stated: The weighted plungers which formerly served in most cases as accumulators, cause violent shocks in the pipe-line when changes take place in the move- ment of the water, so that in many places, in order to avoid bursting from this cause, the pipes are made exclusively of forged and bored steel. The seats and cones of the metallic valves are cut by the water (at high speed), and in such cases only the most careful maintenance can prevent great losses of power. Hydraulic Power in London. — The general principle involved is pumping water into mains laid in the streets, from which service-pipes are carried into the houses to work lifts or three-cylinder motors when rotary power is required. In some cases a small Pelton wheel has been tried, working under a pressure of over 700 lbs. on the square inch. Over 55 miles of hydraulic mains are at present laid (1892). The reservoir of power consists of capacious accumulators, loaded to 800 lbs. per sq. in. The engine-house contains six sets of triple-expansion pumping en- gines. Each pump will deliver 300 gallons of water per minute. The water delivered from the main pumps passes into the accumu- lators. The rams are 20 inches in diameter, and have a stroke of 23 feet. They are each loaded with 110 tons of slag, contained in a wrought- iron cylindrical box suspended from a cross-head on the top of the ram. One of the accumulators is loaded a little more heavily than the other, so that they rise and fall successively; the more heavily loaded actuates a stop-valve on the main steam-pipe. The mains in the public streets are so constructed and laid as to be per- fectly trustworthy and free from leakage. Every pipe and valve used throughout the system is tested to 2500 lbs. per sq. in. before being placed on the ground and again tested to a reduced pressure in the trenches to insure the perfect tightness of the joints. The jointing material used is gutta-percha. 782 HYDRAULIC-PRESSURE TRANSMISSION. The average rate obtained by the company is about 3 shillings per thousand gallons. The principal use of the power is for intermittent work in cases where direct pressure can be employed, as, for instance, passenger elevators, cranes, presses, warehouse hoists, etc. An important use of the hydraulic power is its application to the extinguishing of fire by means of Greathead's injector hydrant. By the use of these hydrants a continuous fire-engine is available. Hydraulic Riveting-machines. — Hydraulic riveting was introduced in England by Mr. R. H. Tweddell. Fixed riveters were first used about 1868. Portable riveting-machines were introduced in 1872. The riveting of the large steel plates in the Forth Bridge was done by small portable machines working with a pressure of 1000 lbs. per square inch. In exceptional cases 3 tons per inch were used. (Proc. Inst. M. E., May, 1889.) An application of hydraulic pressure invented by Andrew Higginson, of Liverpool, dispenses with the necessity of accumulators. It consists of a three-throw pump driven by shafting or worked by steam and depends partially upon the work accumulated in a heavy fly-wheel. The water in its passage from the pumps and back to them is in con- stant circulation at a very feeble pressure, requiring a minimum of power to preserve the tube of water ready for action at the desired moment, when by the use of a tap the current is stopped from going back to the pumps, and is thrown upon the piston of the tool to be set in motion. The water is now confined, and the driving-belt or steam- engine, supplemented by the momentum of the heavy fly-wheel, is employed in closing up the rivet, or bending or forging the object sub- jected to its operation. Hydraulic Forging-press. For a very complete illustrated account of the development of the hydraulic forging-press, see a paper by R. H. Tweddell in Proc. Inst. C. E., vol. cxvii. 1893-4. In the Allen forging-press the force-pump and the large or main cylinder of the press are in direct and constant communication. There are no intermediate valves of any kind, nor has the pump any clack-valves, but it simply forces its cylinder full of water direct into the cylinder of the press, and receives the same water, as it were, back again on the return stroke. Thus, when both cylinders and the pipe connecting them are full, the large ram of the press rises and falls simultaneously with each stroke of the pump, keeping up a continuous oscillating motion, the ram, of course, traveling the shorter distance, owing to the larger capacity of the press cylinder. (Journal Iron and Steel Institute, 1891. See also illustrated article in "Modern Mechanism," page 668.) A 2000-ton forging-press erected at the Couillet forges in Belgium is described in Eng. and M. Jour., Nov. 25, 1893. The press is composed essentially of two parts — the press itself and the compressor. The com- pressor is formed of a vertical steam-cylinder and a hydraulic cylinder. The piston-rod of the former forms the piston of the latter. The hy- draulic piston discharges the water into the press proper. The distribu- tion is made by a cylindrical balanced valve; as soon as the pressure is released the steam-piston falls automatically under the action of gravity. During its descent the steam passes to the other face of the piston to reheat the cylinder, and finally escapes from the upper end. When steam enters under the piston of the compressor-cylinder the piston rises, and its rod forces the water into the press proper. The pressure thus exerted on the piston of the latter is transmitted through a cross-head to the forging which is upon the anvil. To raise the cross- head two small single-acting steam-cylinders are used, their piston-rods being connected to the cross-head: steam acts only on the pistons of these cylinders from below. The admission of steam to the cylinders, which stand on top of the press frame, is regulated by the same lever which directs the motions of the compressor. The movement given to the dies is sufficient for all the ordinary purposes of forging. A speed of 30 blows per minute has been attained. A double press on the same system, having two compressors and giving a maximum pressure of 6000 tons, has been erected in the Krupp works, at Rssen. HYDRAULIC-PRESSURE TRANSMISSION. 783 Hydraulic Engine driving an Air-compressor and a Forging- hammer. ( Iron Age, May 12, 1892.) — The great hammer in Terni, near Rome, is one of the largest in existence. Its falling weight amounts to 100 tons, and the foundation belonging to it consists of a block of cast iron of 1000 tons. The stroke is 16 feet 43/4 inches; the diameter of the cylinder 6 feet 3V2 inches; diameter of piston-rod 13 3/4 inches; total height of the hammer, 62 feet 4 inches. The power to work the hammer, as well as the two cranes of 100 and 150 tons respectively, and other auxiliary appliances belonging to it, is furnished by four air-compressors coupled together and driven directly by water-pressure engines, by means of which the air is compressed to 73.5 pounds per square inch. The cylinders of the water-pressure engines, which are provided with a bronze lining, have a 133/4-inch bore. The stroke is 473/4 inches, with a pressure of water on the piston amounting to 264.6 pounds per square inch. The compressors are bored out to 31 V2 inches diameter, and have 47 3 '4-inch stroke. Each of the four cylinders requires a power equal to 280 horse-power. The compressed aif is delivered into huge reservoirs, where a uniform pressure is kept up by means of a suitable water-column. The Hydraulic Forging Plant at Bethlehem, Pa., is described in a paper by R. W. Davenport, read before the Society of Naval Engineers and Marine Architects, 1893. It includes two hydraulic forsing-presses complete, with engines and pumps, one of 1500 and one of 4500 tons capacity, together with two Whitworth hydraulic traveling forging- cranes and other necessary appliances for each press; and a complete fluid-compression plant, including a press of 7000 tons capacity and a 125-ton hydraulic traveling crane for serving it (the upper and lower heads of this press weighing respectively about 135 and 120 tons). A new forging-press designed by Mr. John Fritz, ior the Bethlehem Works, of 14,000 tons capacity, is run by engines and pumps of 15,000 horse-power. The plant is served by four open-hearth steel furnaces of a united capacity of 120 tons of steel per heat. The Davy High-speed Steam-hydraulic Forging Press is described in the Iron Age, April 15, 1909. It is built in sizes ranging from 150 to 12,000 tons capacity. In the four-column type, in which all but the smaller sizes are built, there is a central press operated by hydraulic pressure from a steam intensifier, and two steam balance cylinders carried on top of the entablature. A single lever controls the press. The operator admits steam to the balance cylinders, lifting the cross head and the main plunger, and forcing the water from the press cylinder into the water cylinder of the intensifier. Exhausting the steam from the balance cylinders, allows the plunger to descend and rest on the forging. To and fro motions of the lever, slow or fast as the operator desires, up to 120 a minute, then are made to reduce the forging. The smaller, or single frame, type has only one balance cylinder, immediately above the press cylinder. The Davy press is made in the United States by the United Engineering & Foundry Co., Pittsburgh. Some References on Hydraulic Transmission. — Reuleaux's "Con- structor;" "Hydraulic Motors, Turbines, and Pressure-engines," G. Bodmer, London, 1889; Robinson's "Hydraulic Power and Hydraulic Machinery," London, 1888: Colyer's "Hydraulic Steam, and Hand-power Lifting and Pressing Machinery " London, 1881, See also Engineering (London), Aug. 1, 1884, p. 99; March 13, 1885, p. 262; May 22 and June 5, 1891, pp. 612, 665; Feb. 19, 1892, p. 25; Feb. 10, 1893, p. 170. 784 FUEL. FUEL. Theory of Combustion of Solid Fuel. (From Rankine, somewhat altered.) — The ingredients of every kind of fuel commonly used may be I thus classed: (1) Fixed or free carbon, which is left in the form of char- coal or coke after the volatile ingredients of the fuel have been distilled away. These ingredients burn either wholly in the solid state (C to CO2), or part in the solid state and part in the gaseous state (CO + O = CO2), the latter part being first dissolved by previously formed carbon dioxide by the reaction CO2 + C = 2 CO. Carbon monoxide, CO, is produced when the supply of air to the fire is insufficient. (2) Hydrocarbons, such as olefiant gas, pitch, tar, naphtha, etc., all of which must pass into the gaseous state before being burned. If mixed on their first issuing from amongst the burning carbon with a j large quantity of hot air, these inflammable gases are completely burned ! with a transparent blue flame, producing carbon dioxide and steam. When mixed with cold air they are apt to be chilled and pass off unburned. When raised to a red heat, or thereabouts, before being mixed with a sufficient quantity of air for perfect combustion, they disengage carbon 1 in fine powder, and pass to the condition partly of marsh gas, CH 4 and partly of free hydrogen; and the higher the temperature, the greater is . the proportion of carbon thus disengaged. If the disengaged carbon is cooled below the temperature of ignition before coming in contact with oxygen, it constitutes, while floating in the gas, smoke, and when deposited on solid bodies, soot. But if the disengaged carbon is maintained at the temperature of igni- tion and supplied with oxygen sufficient for its combustion, it burns while floating in the inflammable gas, and forms red, yellow, or white flame. The flame from fuel is the larger the more slowly its combustion is effected. The flame itself is apt to be chilled by radiation, as into the heating surface of a steam-boiler, so that the combustion is not completed, and part of the gas and smoke pass off unburned. (3) Oxygen or hydrogen either actually forming water, or existing in combination with the other constituents in the proportions which form water. Such quantities of oxygen and hydrogen are to be left out of account in determining the heat generated by the combustion. If the quantity of water actually or virtually present in each pound of fuel is so great as to make its latent heat of evaporation worth considering, that heat is to be deducted from the total available heat of combustion of the fuel. (4) Nitrogen, either free or in combination with other constituents. This substance is simply inert. (5) Sulphide of iron, which exists in coal and is detrimental, as tending to cause spontaneous combustion. (6) Other mineral compounds of various kinds, which are also inert, and form the ash left after complete combustion of the fuel, and also the clinker or glassy material produced by fusion of the ash, which tends to choke the grate. Oxygen and Air Required for the Combustion of Carbon, Hydro- gen, etc. Gase- Heat of Lbs. O Lbs.N, = 3.32 Air per ous Combus- Chemical Reaction. per lb. lb.= Prod- tion, Fuel. 4.32 0. ucts B.T.U. per lb. per lb. C to CO2 C+20=C0 2 21/3 8.85 11.52 12.52 14,600 CtoCO C + = CO 11/3 4.43 5.76 6.76 4,450 CO to CO2 CO + O = CO2 4 /7 1.90 2.47 3.47 10,150 H to H2O 2 H + = H2O 8 26.56 34.56 35.56 62,000 CH 4 to CO2 ) CH 4 + 40 andH 2 J = C0 2 + 2H 2 4 13.28 17.28 18.28 23,600 S to SO2 S + 20 = S0 2 1 3.32 4.32 5.32 4,050 For heat of combustion of various fuels see Heat, page 533, 785 The imperfect combustion of carbon, making carbon monoxide, pro- duces less than one-third of the heat which is yielded by the complete combustion, making carbon dioxide. The total heat of combustion of any compound of hydrogen and carbon is nearly the sum of the quantities of heat which the constituents would produce separately by their combustion. (Marsh-gas is an exception.) In computing the total heat of combustion of compounds containing oxygen as well as hydrogen and carbon, the following principle is to be observed: When hydrogen and oxygen exist in a compound in the proper proportion to form water (that is, by weight one part of hydrogen to eight of oxygen), these constituents have no effect on the total heat of combustion. If hydrogen exists in a greater proportion, only the surplus of hydrogen above that which is required by the oxygen is to be taken into account. The following is a general formula (Dulong's) for the total heat of com- bustion of any compound of carbon, hydrogen, and oxygen: Let C, H, and O be the fractions of one pound of the compound, which consists respectively of carbon, hydrogen, and oxygen, the remainder being nitrogen, ash, and other impurities. Let h be the total heat of combustion of one pound of the compound in British thermal units. Then h = 14,600 C + 62,000 (H - l/ 8 O). Analyses of Gases of Combustion. — The following are selected from a large number of analyses of gases from locomotive boilers, to s.how the range of composition under different circumstances (P. H. Dudley, Trans. A.I. M. E., iv. 250): No smoke visible. Old fire, escaping gas white, engine working hard. Fresh fire, much black gas, engine working hard. Old fire.damper closed, engine standing still. " " smoke white, engine working hard. New fire, engine not working hard. Smoke black, engine not working hard. dark, blower on, engine standingstill. " white, engine working hard. Test. C0 2 CO O N I 13.8 2.5 2.5 81.6 2 1 1.5 6 82.5 3 8.5 8 83 4 2.3 17.2 80.5 5 5.7 14.7 79.6 6 8.4 1.2 8.4 82 7 12 1 4.4 82.6 8 3.4 16.8 76.8 9 6 13.5 81.5 In analyses on the Cleveland and Pittsburgh road, in every instance when the smoke was the blackest, there was found the greatest percent- age of unconsumed oxygen in the product, showing that something besides the mere presence of oxygen is required to effect the combustion of the volatile carbon of fuels. (What is needed is thorough mixture of the oxygen with the volatile gases in a hot combustion chamber.) Temperature of the Fire. (Rankine, S. E., p. 283.) — By temper- ature of the fire is meant the temperature of the products of combustion at the instant that the combustion is complete. The elevation of that temperature above the temperature at which the air and the fuel are. supplied to the furnace may be computed by dividing the total heat of combustion of one lb. of fuel by the weight and by the mean specific heat of the whole products of combustion, and of the air employed for their dilution under constant pressure. Temperature of the Fire, the Fuel Containing Hydrogen and Water. — The following formula is developed in the author's " Steam- boiler Economy" on the assumptions that all the hydrogen and the water exist in the combustion chamber as superheated steam at the tem- perature of the fire, and that the specific heat of the gases is a constant, = 0.237. The last assumption is probably largely in error, since it is now known that the specific heat of gases increases with the tempera- ture. (See page 537.) The formula will give approximate results, how- ever, and is sufficiently accurate when relative figures only are desired. Let C, H, O, and W represent respectively the percentages of carbon, hydrogen, oxygen, and water in a fuel, and /the pounds of dry gas per 786 pound of fuel, = C0 2 + N + excess air, then the theoretical elevation of the temperature of the fire above the temperature of the atmosphere, 616 C + 2200 H - 327 O - 44 W /+0.02 W +0.18// Example. — Required the maximum temperature obtainable by burn- ing moist wood of the composition C, 38; H, 5; O, 32; ash, 1; moisture 24; the dry gas being 15 lbs. per pound of wood, and the temperature of the atmosphere 62°. 616 X 38 + 2220 X 5 - 327 X 32 - 44 X 24 15 + 0.02 X 24+ 0.18 X 5 = 1403, add 62° = 1465°. Rise of Temperature in Combustion of Gases. (Eng'g, March 12 and April 2, 1886.) — It is found that the temperatures obtained by experiment fall short of those obtained by calculation. Three theories have been given to account for this: 1. The cooling effect of the sides of the containing vessel; 2. The retardation of the evolution of heat caused by dissociation; 3. The increase of the specific heat of the gases at very high temperatures. The calculated temperatures are obtainable only on the condition that the -gases shall combine instantaneously and simulta- neously throughout their whole mass. This condition is practically im- possible in experiments. The gases formed at the beginning of an explo- sion dilute the remaining combustible gases and tend to retard or check the combustion of the remainder. CLASSIFICATION OF SOLID FUELS. Gruner classifies solid fuels as follows (Eng'g and M'g Jour., July, 1874). Name of Fuel. Ratio tr-. O+N* Proportion of Coke or Charcoal yielded by the Dry Pure Fuel. Pure cellulose Wood (cellulose and encasing matter) . . 8 7 6@ 5 4@1 1 @ 0.75 0.28 @ 0.30 .30 @ .35 .35 @ .40 .40@ .50 Bituminous coals Anthracite .50® .90 .90® .92 * The nitrogen rarely exceeds 1 per cent of the weight of the fuel. Progressive Change from Wood to Graphite. (J. S. Newberry in Johnson's Cyclopedia.) Carbon . . . Hydrogen Oxygen . . . ^3 O O o 1 § 2 "3 ~ z z ^ ^ 3 hi S h-! < rf 49.1 18.65 30.45 12.35 18.10 3.57 14.53 1.42 6.3 3.25 3.05 1.85 1.20 0.93 0.27 0.14 44.6 24.40 20.20 18.13 2.07 1.32 0.65 0.65 100.0 46.30 53.70 32.33 21.37 5.82 15.45 2.21 13.11 0.13 0.00 Classification of Coals. It is convenient to classify the several varieties of coal according to the relative percentages of carbon and volatile matter contained in their combustible portion as determined by proximate analysis. The follow- ing is the classification given in the author's "Steam-boiler Economy": CLASSIFICATION OF SOLID FUELS. 787 Classification of Coals. Relative Heating Value of Fixed Volatile Value Combus- Carbon. Matter. per lb. of Combustible tible Semi-bit. = 100 97 to 92.5 92.5 to 87.5 3 to 7.5 7.5 to 12.5 14600 to 14800 14700 to 15500 93 Semi-anthracite 96 87.5 to 75 75 to 60 12.5 to 25 25 to 40 15500 to 16000 14800 to 15500 100 Bituminous, Eastern. 96 Bituminous, Western 65 to 50 35 to 50 13500 to 14800 90 under 50 over 50 11000 to 13500 77 The anthracites, with some unimportant exceptions, are confined to three small fields in eastern Pennsylvania. The semi-anthracites are found in a few small areas in the western part of the anthracite field. The semi-bituminous coals are found on the eastern border of the great Appalachian coal field, extending from north central Pennsylvania across the southern boundary of Virginia into Tennessee, a distance of over 300 miles. They include the coals of Clearfield, Cambria, and Somerset counties, Pennsylvania, and the Cumberland, Md., the Pocahontas, Va., and the New River, W. Va., coals. It is a peculiarity of the semi-bituminous coals that their combustible portion is of remarkably uniform composition, the volatile matter usually ranging between 18 and 22% of the combustible, and approaching in its analysis marsh gas, CH 4 , with very little oxygen. They are usually low also in moisture, ash, and sulphur, and rank among the best steaming coals in the world. The eastern bituminous coals occupy the remainder of the Appala- chian coal field, from Pennsylvania and eastern Ohio to Alabama. They are higher in volatile matter, ranging from 25 to over 40%, the higheT figures in the western portion of the field. The volatile matter is of lower heating value, being higher in oxygen. The western bituminous coals are found in most of the states west of Ohio. They are higher in volatile matter and in oxygen and moisture than the bituminous coals of the Appalachian field, and usually give off a denser smoke when burned in ordinary furnaces. The U. S. Geological Survey classifies coals into six groups, as follows: (1) anthracite; (2) semi-anthracite; (3) semi-bituminous; (4) bitu- minous; (5) sub-bituminous, or black lignite; and (6) lignite. Classes 5 and 6 are described as follows: Sub-bituminous coal is commonly known as "lignite," "lignitic coal," "black lignite," "brown coal," etc. It is generally black and shining, closely resembling bituminous coal, but it weathers, more rapidly on exposure and lacks the prismatic structure of bituminous coal. Its calorific value is generally less than that of bituminous coal. The local- ities in which this sub-bituminous coal is found include Montana, Idaho, Washington, Oregon, California, Wyoming, Utah, Colorado, New Mexico, and Texas. Lignite is commonly known as "lignite," "brown lignite," or "brown coal." It usually has a woody structure and is distinctly brown in color, even on a fresh fracture. It carries a higher percentage of moisture than any other class of coals, its mine samples showing from 30 to 40% of moisture. The localities in which lignite is found are chiefly North Dakota, South Dakota, Texas, Arkansas, Louisiana, Mississippi, and Alabama. The following analyses of representative coals of the six classes are given by Prof. N. W. Lord: Class 1 — Anthracite Culm. Penna. Class 2 — Semi-anthracite. Arkansas. Class 3 — Semi-bituminous. W. Va. Class 4(a) — Bituminous coking. Connellsville, Pa. Class 4(6) — Bituminous non-coking. Hocking Valley, Ohio. Class 5 — Sub-bituminous. Wyoming, black lignite. Class 6 — Lignite, Texas, 788 Composition of Illustrative Coals — Car-Load Samples. Proximate Analysis of " Air-dried " Sample. Class 1 2 3 4a 46 5 6 Moisture 2.08 1.28 0.65 0.97 7.55 8.68 9.88 Vol. comb 7.27 12.82 18.80 29.09 34.03 41.31 36.17 Fixed carbon 74.32 73.69 75.92 60.85 52.57 46.49 43.65 Ash .16.33 12.2 1 4.63 9.09 5 . 85 3.52 10.30 Loss on air-drying 3 . 40 1.10 1.10 4.20 Undet. 11.30 23.50 Ultimate Analysis of Coal Dried at 105° C. Hydrogen 2.63 3.63 4.54 4.57 5.06 5.31 4.47 Carbon 76.86 78.32 86.47 77.10 75.82 73.31 64.84 Oxygen 2.27 2.25 2.68 6.67 10.47 15.72 16.52 Nitrogen 0.82 1.41 1.08 1.58 1.50 1.21 1.30 Sulphur 0.78 2.03 0.57 0.90 0.82 0.60 1.44 Ash 16.64 12.36 4.66 9.18 6.33 3 ."85 11.43 Results Calculated to an Ash and Moisture Free Basis. Volatile comb 8.91 14.82 19.85 32.34 39.30 47.05 45.31 Fixed carbon 91.09 85.18 80.15 67.66 60.70 52.95 54.69 Ultimate Analysis. Hydrogen 3.16 4.14 4.76 5.03 5.41 5.50 5.05 Carbon 92.20 89.36 90.70 84.89 80.93 76.35 73.21 Oxvgen 2.72 2.57 2.81 7.34 11.18 16.28 18.65 Nitrogen 0.98 1.61 1.13 1.74 1.61 1.25 1.47 Sulphur . 0.94 2.32 0.60 1.00 0.87 0.62 1.62 Calorific Value in B.T.U. per lb., by Dulong's formula. Air-dried coal. 12,472 13,406- 15,190 13,951 12,510 11,620 10,288 Combustible .. 15,286 15,496 16,037 15,511 14,446 13,235 12,889 Caking and Non-caking Coals. — Bituminous coals are sometimes classified as caking and non-caking coals, according to their behavior when subjected to the process of coking. The former undergo an incipi- ent fusion or softening when heated, so that the fragments coalesce and yield a compact coke, while the latter (also called free-burning) preserve their form, producing a coke which is only serviceable when made from large pieces of coal, the smaller pieces being incoherent. The reason of this difference is not clearly understood, as non-caking coals are often of similar ultimate chemical composition to caking coals. Some coals which cannot be made into coke in a bee-hive oven are easily coked in gas-heated ovens. - Cannel Coals are coals that are higher in hydrogen than ordinary coals. They are valuable as enrichers in gas-making. The following are some ultimate analyses: C. H. O+N. 7.25 8.19 4.93 S. Ash. Combustible. C. H. 11.24 9.14 10.99 O+N. Boghead, Scotland 63.10 82.67 79.34 8.91 9.14 10.41 0.96 19.78 79.61 82.67 83.80 9.15 8.19 Tasmanite, Tasmania. . . 5.32 5.21 Rhode Island Graphitic Anthracite. — A peculiar variety of coal is found in the central part of Rhode Island and in Eastern Massachusetts. It resembles both graphite and anthracite coal, and has about the follow- ing composition (A. E. Hunt, Trans. A. I. M. E., xvii. 678: Graphitic carbon, 78%; volatile matter, 2.60%; silica, 15.06%; phosphorus, .045%. It burns with extreme difficulty. ANALYSIS AND HEATING VALUE OP COALS. 789 ANALYSIS AND HEATING VALUE OF COALS. Coal is composed of four different things, which may be separated by- proximate analysis, viz.: fixed carbon, volatile hydrocarbon, ash and moisture. In making a proximate analysis of a weighed quantity, such as a gram of coal, the moisture is first driven off by heating it to about 250° F. then the volatile matter is driven off by heating it in a closed crucible to a red heat, then the carbon is burned out of the remaining coke at a white heat, with sufficient air supplied, until nothing is left but the ash. The fixed carbon has a constant heating value of about 14,600 B.T.U. per lb. The value of the volatile hydrocarbon depends on its composi- tion, and that depends chiefly on the district in which the coal is mined. It may be as high as 21,000 B.T.U. per lb., or about the heating value of marsh gas, in the best semi-bituminous coals, which contain very small percentages of oxygen, or as low as 12,000 B.T.U. per lb., as in those from some of the western states, which are high in oxygen. The ash has no heating value, and the moisture has in effect less than none, for its evaporation and the superheating of the steam made from it to the tem- perature of the chimney gases, absorb some of the heat generated by the combustion of the fixed carbon and volatile matter. The analysis of a coal may be reported in three different forms, as per- centages of the moist coal, of the dry coal or of the combustible, as in the following table. By "combustible" is always meant the sum of the fixed carbon and volatile matter, the moisture and ash being excluded, By some writers it is called "coal dry and free from ash" and by others "pure coal." Moist Coal. Dry Coal. Combus- tible. 10 30 50 10 33.33 55.56 11.11 37.50 62.50 Ash 100 100.00 100.00 The sulphur, commonly reported with a proximate analysis, is deter- mined separately. In the proximate analysis part of it escapes with the volatile matter and the rest of it is found in the ash as sulphide of iron. The sulphur should be given separately in the report of the analysis. The relation of the volatile matter and of the fixed carbon in the com- bustible portion of the coal enables us to judge the class to which the coal belongs, as anthracite, semi-anthracite, semi-bituminous, bituminous, or lignite. Coals containing less than 7.5 per cent volatile matter in the combustible, would be classed as anthracite, between 7.5 and 12.5 per cent as semi-anthracite, between 12.5 and 25 per cent as semi-bituminous, between 25 and 50 per cent as bituminous, and over 50 per cent as lig- nitic coals or lignites. In the classification of the U. S. Geological Sur- vey the sub-bituminous coals and lignites are distinguished by their structure and color rather than by analysis. The figures in the second column, representing the percentages in the dry coal, are useful in comparing different lots of coal of one class, and they are better for this purpose than the figures in the first column, for the moisture is a variable constituent, depending to a large extent on the weather to which the coal has been subjected since it was mined, on the amount of moisture in the atmosphere at the time when it is analyzed, and on the extent to which it may have accidentally been dried during the process of sampling. The heating value of a coal depends on its percentage of total combus- tible matter, and on the heating value per pound of that combustible. The latter differs in different districts and bears a relation to the per- centage of volatile matter. It is highest in the semi-bituminous coals, being nearly constant at about 15,750 B.T.U. per pound. It is between 14,500 and 15,000 B.T.U. in anthracite, and ranges from 15,500 down to 790 FUEL. 13,000 in the bituminous coals, decreasing usually as we go westward, and as the volatile matter contains an increasing percentage of oxygen. In some lignites it is as low as 10,000. In reporting the heating value of a coal, the B.T.U. per pound of com- bustible should always be stated, for convenient comparison with other reports. Proximate Analyses and Heating Values of American Coals. The accompanying table of proximate, analyses and heating values of American coals is condensed from one compiled by the author for the 1898 edition of the Babcock & Wilcox Co. 's book, "Steam." The analyses are selected from various sources, and in general are averages of many samples. The heating values per pound of combustible are either ob- tained from direct caforimetric determinations or calculated from ulti- mate analyses, except those marked (?) which are estimated from the heating values of coals of similar composition. Table of Heating Value of Coals. oP. li H -^ o ^ ■£ ^ a o o ^W .33 HS53 6 3 3 %8 >B $8 leoretical ration frc at 212° p Combusti *o -S 1 -3 3 01 53 §3 1M § > fe < w > w H Anthracite. Northern Coal Field . . 3 42 4 38 83 27 8 20 73 13160 5.00 14900 15.42 East Middle Field .... 3 71 3.08 86.40 6 27. 58 13420 3.44| 14900 15.42 West Middle Field.... 3 16 3 72 81 59 10 65 50 12840 4.36 14900 15.42 Southern Coal Field . . 3.09 4.28 83.81 8.18 0.64 13220 4.85 14900 15.42 Semi-anthracite. Loyalsock Field 1.30 8.10 83.34 6.23 1.63 13920 8.86 15500 16.05 Bernice Basin 0.6!> 9.40 83.69 3.34 0.91 13700 10.98 15500 16.05 Semi-bituminous. Clearfield Co., Pa 76 22 52 71 82 3 99 91 14950 24.60 15700 16.25 Cambria Co., Pa 94 19 20 71.12 7 04 1 70 14450 22.71! 15700 16.25 Somerset Co., Pa 1 58 16 42 71 51 8 62 1 87 14200 20.37 15800 16.36 Cumberland, Md 1 09 17.30 73.12 7.75 74 14400 19.79 15800 16.36 Pocahontas, Va 1.00 21.00 74.39 3.03 58 15070 22.50 15700 16.25 New River, W. Va 0.85 17.88 77.64 3.36 0.27 15220 18.95 15800 16.36 Bituminous. Connellsville, Pa 1 26 30.12 59.61 8.23 78 14050 34.03 15300 15.84 Youghiogheny, Pa 1.03 36.50 59.05 2.61 81 14450 38.73 15000 15.53 Jefferson Co., Pa.. . . 1 21 32.53 60.99 4.27 1.00 14370 35.47 152C0 15.74 Brier Hill, Ohio 4 80 34 60 56 30 4 30 13010 38.20 14300 14.80 Vanderpool, Ky Muhlenberg Co., Ky. . 4 00 34 10 54.60 7 30 12770 38.50 14400 14.91 4 33 33.65 55.50 4 95 1 57 13060 38.86 14400(?) 14.91 Scott Co., Tenn 1 26 35 76 53 14 8 02 1 80 13700 34.17 15100(?) 15.63 Jefferson Co., Ala 1.55 34.44 59 77 2.62 1.42 13770 37.63 14400(?) 14.91 Big Muddy, III 7.50 30.70 53 80 8.00 12420 36.30 14700 15.22 Mt. Olive, 111 11.00 35.65 37.10 13.00 10490 47.00 13800 14.29 Streator, 111 12 00 33.30 40 70 14 00 10580 45.00 14300 14.80 Missouri 6.44 37.57 47.94 8.05 12230 43.94 I4300(?) 14.80 The heating values per pound of combustible given in the table, except those marked (?) are probably within 3% of the average actual heating values of the combustible portion of the coals of the several districts. When the percentage of moisture and ash in any given lot of coal is known ANALYSIS AND HEATING VALUE OF COALS. 791 the heating value per pound of coal may be found approximately by multiplying the heating value per pound of combustible of the average coal of the district by the difference between 100% and the sum of the percentages of moisture and ash. In 1890 the author deduced from Mahler's tests on European coals the following table of the approximate heating value of coals of different composition. Approximate Heating Values of Coals. Per Cent Fixed Car- bon in Coal Dry and Free from Ash. Heating Value, B.T.U. per lb. Combus- tible. Equivalent Water Evapora- tion from and at 212° per lb. Combus- tible. Per Cent Fixed Car- bon in Coal Dry and Free from Ash. Heating Value, B.T.U. per lb. Combus- tible . Equivalent Water Evapora- tion from and at 212° per lb. Combus- tible. 100 97 94 90 87 80 72 14,580 14,940 15,210 15,480 15,660 15,840 15,660 15.09 15.47 15.75 16.03 16.21 16.40 16.21 68 63 60 57 55 53 51 15,480 15,120 14,760 14,220 13,860 13,320 12,420 16.03 15.65 15.28 14.72 14.35 . 13.79 12.86 The experiments of Lord and Haas on American coals (Trans. A.I. M. E., 1897) practically confirm these figures for all coals in which the percent- age of fixed carbon is 60% and over of the combustible, but for coals containing less than 60% fixed carbon or more than 40% volatile matter in the combustible, they are liable to an error in either direction of about 4%. It appears from these experiments that the coal of one seam in a given district has the same heating value per pound of combustible within one or two percent, [true only of some districts] but coals of the same proximate analysis, and containing over 40% volatile matter, but mined in different districts, may vary 6 or 8% in heating value. The coals containing from 72 to 87 per cent of fixed carbon in the com- bustible have practically the same heating value. This is confirmed by Lord and Haas's tests of Pocahontas coal. A study of these tests and of Mahler's indicates that the heating value of all the semi-bituminous coals, 75 to 87.5% fixed carbon, is within H/ 2 % of 15,750 B.T.U. per pound. The heating value of any coal may also be calculated from its ultimate analysis, with a probable error not exceeding 2%, by Dulong's formula: Heating value per lb. = 146 C + 620 (*-s> 40 S, in which C, H, and O are respectively the percentages of carbon, hydro- gen and oxygen. Its approximate accuracy is proved by both Mahler's and Lord f nd Haas's experiments, and any deviation of the calorimetric determination of any coals (cannel coals and lignites excepted) more than 2% from that calculated by the formula, is more likely to proceed from an error in either the calorimetric test or the analysis, than from an error in the formula. Tests of the U. S. Geological Survey, 1904-1906. — Coals were selected at the mines in different parts of the country for the purpose of testing their relative value in developing power through a steam boiler and engine and through a gas producer and gas engine. The full account of these tests will be found in Bulletins 261, 290 and 323, and Profes- sional Paper 48, of the U. S. Geological Survey. The following table shows approximately the range of heating values per pound of combus- tible, as determined by the Mahler calorimeter, and the range of percent- ages of fixed carbon in the combustible (total of fixed carbon and volatile 792 matter) in the coals from the several states. The extreme figures, 10,200 I and 15,950, fairly represent the whole range of heating values of the com- j bustible of the coals of the United States, but the figures for each state I do not nearly cover the range of values in that state, and in some cases, j as in Indiana and Illinois, the figures are much lower than the average j heating values of the coals of the states. Fixed C. %. B.T.U.perlb. 89 80 to 76.5 84 to 77 67 67.5 to 55 60 55 to 50.5 61.5 to 59 62 to 53.5 56 to 5) 50.5 to 47 59 to 47.5 57 to 53.5 49 50.5 to 47 48 to 41.5 48.5 46 48.5 to 42.5 44.5 to 34 14,900 15,950 to 15,650 15,250 to 15,500 15,500 15,500 to 15,000 15,000 14,400 to 13,700 14,800 to 14,200 14,800 to 14,100 14,600 to 13,100 14,300 to 12,600 13,700 to 12,400 13,600 to 12,700 13,300 12,500 to 12,300 13,300 to 10,900 12,100 11,500 10,200 to 11,400 10,900 to 11,000 Average Results of Lord and Haas's Tests. - Economy," p. 104.) - (" Steam Boiler ■g d 3*ri • Name of Coal. C, H O N S "S 3 73 -*"s £ -C o X T^S H < Ui !> fe > W Pocahontas, Va.. 84 87 4 20 2 84 85 59 5.89 76 18 51 74.84 19.82 15766 Thacker, W. Va. 78 65 5 00 6.01 1 41 1 28 6.27 1 38 35.68 56.67 38.62 15237 Pittsburg, Pa.. . . 75.24 5.01 7.04 1 51 1.79 8.02 1 37 36.80 53.81 40.61 14963 Middle Kittan- 75.19 4.91 7.47 1.46 1.98 7.18 1.81 36.32 54.69 39.91 1480 Upper Freeport, Pa. and O 12 65 4 82 1 26 1 iA 2 89 9.10 1 9i M 35 51.63 41.98 14/55 Mahoning, O 71 13 4 56 7.17 1 23 1 86 10.90 3 15 35 00 50.95 40.72 14728 Jackson Co., O.. . 70.72 4.45 10.82 1.47 1.13 3.25 8 17 35.79 52.78 40.41 14141 Hocking Val- ley, O 68.03 4.97 9.87 1.44 1.59 8.00 6.59 35.77 49.64 41.84 14040 * Per lb. of combustible, by the Mahler calorimeter. The average figures calculated from the ultimate analyses agreed within 0.5%, except in the case of the Jackson Co. coal in which the calorimetric result was 1.6% higher than that computed from the analysis. Sizes of Anthracite Coal. — "When anthracite is mined it is crushed in a "breaker," and passed over screens separating it into different sizes, which are named as follows: Lump, passes over bars set 31/2 to 5 in. apart; steamboat, over 31/2 in. and out of screen; broken, through 31/2 in., over 23/4 in. ; egg, 23/4 to 2 in.; stove, 2 to 13/ 8 in.; chestnut, 13/ 8 to 3/ 4 in.; pea, 3/ 4 to 1/2 in.; buckwheat, 1/2 to 3/g in.; rice, 3/ 8 to 3/ 16 in.; culm, through 3/ 16 in. ANALYSIS AND HEATING VALUE OF COALS. 793 When coal is screened into sizes for shipment the purity of the different sizes as regards ash varies greatly. Samples from one mine gave results as follows: Screened. Analyses. Name of Coal. Through Inches. Over Inches. Fixed Carbon. Ash. Egg 2.5 1.75 1.25 0.75 0.50 1.75 1.25 0.75 0.50 0.25 88.49 83.67 80.72 79.05 76.92 5.66 Stove Chestnut Pea 10.17 12.67 14.66 Buckwheat 16.62 Water. Vol. H.C. Fixed C. Ash. Sulphur. 0.96 3.56 82.52 3.27 0.24 to to to to to 1.97 8.56 89.39 9.34 1.04 Space Occupied by Anthracite Coal. (/. C. I. W., vol. iii.) — The cubic contents of 2240 lbs. of hard Lehigh coal is a little over 36 feet; an aver- age Schuylkill white-ash, 37 to 38 feet; Shamokin, 38 to 39 feet; Lorberry, nearly 41. According to measurements made with Wilkesbarre anthracite coal from the Wyoming Valley, it requires 32.2 cu. ft. of lump, 33.9 cu. ft. broken, 34.5 cu. ft. egg, 34.8 cu. ft. of stove, 35.7 cu. ft. of chestnut, and 36.7 cu. ft. of pea, to make one ton cf coal of 2240 lbs.; while it requires 28.8 cu. ft. of lump, 30.3 cu. ft. of broken, 30.8 cu. ft. of egg, 31.1 cu. ft. of stove, 31.9 cu. ft. of chestnut, and 32.8 cu. ft. of pea, to make one ton of 2000 lbs. Bernice Basin, Pa., Coals. Bernice Basin, Sullivan and Lycoming Cos.; range of 8 This coal is on the dividing-line between the anthracites and semi- anthracites, and is similar to the coal of the Lykens Valley district. More recent analyses (Trans. A. I. M. E., xiv. 721) give: Water. Vol. H.C. Fixed Carb. Ash. Sulphur. Working seam 0.65 9.40 83.69 5.34 0.91 60 ft. below seam 3.67 15.42 71.34 8.97 0.59 The first is a semi-anthracite, the second a semi-bituminous. Connellsville Coal and Coke. (Trans. A.I. M. E., xiii. 332.) — The Connellsville coal-field, in the southwestern part of Pennsylvania, is a strip about 3 miles wide and 60 miles in length. The mine workings are confined to the Pittsburgh seam, which here has its best development as to size, and its quality best adapted to coke-making. It generally affords from 7 to 8 feet of coal. The following analyses by T. T. Morrell show about its range of com- position: Moisture. Vol. Mat. Fixed C. Ash. Sulphur. Phosph's. Herold Mine 1.26 28.83 60.79 8.44 0.67 0.013 Kintz Mine 0.79 31.91 56.46 9.52 1.32 0.02 In comparing the composition of coals across the Appalachian field, in the western section of Pennsylvania, it will be noted that the Con- nellsville variety occupies a peculiar position between the rather dry semi-bituminous coals eastward of it and the fat bituminous coals flank- ing it on the west. Beneath the Connellsville or Pittsburgh coal-bed occurs an interval of from 400 to 600 feet of "barren measures," separating it from the lower productive coal-measures of Western Pennsylvania. The following tables show the great similarity in composition in the coals of these upper and lower coal-measures in the same geographical belt or basin. 794 Analyses from the Upper Coal-measures in a Westward Order. Localities. Moisture. Vol. Mat. Fixed Carb. Ash. Sulphur. 1.35 0.89 1.66 3.45 15.52 22.35 31.38 33.50 37.66 89.06 74.28 68.77 60.30 61.34 54.44 5.81 9.29 5.96 7.24 3.28 5.86 30 Cumberland, Md Salisbury, Pa 0.71 1.24 1 09 Greensburg, Pa Irwin's, Pa 1.02 1.41 0.86 0.64 Analyses from the Lower Coal-measures in a Westward Order. Localities. Moisture. Vol. Mat. Fixed Carb. Ash. Sulphur. 1.35 0.77 1.40 1.18 0.92 0.96 3.45 18.18 27.23 16.54 24.36 38.20 89.06 73.34 61.84 74.46 62.22 52.03 5.81 6.69 6.93 5.96 7.69 5.14 30 1 02 Bennington Johnstown 2.60 1.86 4.92 Armstrong Co 3.66 Analyses of Southern Coals. Fixed C. Ash Sul- phur. Virginia and Kentucky. Big Stone Gap Field,* 9 an- alyses, range Kentucky. Pulaski Co., 3 analyses, range Muhlenberg Co., 4 analyses, range Pike Co., Eastern Ky., 37 an- alyses, range Kentucky Cannel Coals, 5 analyses, range Tennessee. Scott Co., range of several I. Roane Co., Rockwood Hamilton Co., Melville Marion Co., Etna Sewanee Co., Tracy City Kelly Co., Whiteside Georgia. Dade Co Alabama. Warren Field: Jefferson Co., Birmingham Jefferson Co., Black Creek. Tuscaloosa Co Cahaba Field, ) Helena Vein Bibb Co | Coke Vein.. [from 0.80 I to 2.01 [from 1.26 [ to 1.32 [from 3.60 ! to 7.06 f from 1 i to 1.60 from . to from 0.70 to 1.83 1.75 2.74 0.94 1.60 1.30 3.01 0.12 1.59 2.00 1.78 31.44 36.27 35.15 39.44 30.60 38.70 26.80 41.00 40.20 f 66.30 f 32.33 41.29 26.62 26.50 23.72 29.30 21.80 42.76 26.11 38.33 32.90 30.60 54.80 63.50 60.85 52.48 58.80 53.70 67.60 50 -.37 59.80 coke 33.70 coke 46.61 61.66 60.11 67.08 63.94 61.00 74.20 48.30 71.64 54.64 53.08 66.58 1.73 8.25 1.23 5.52 3.40 6.50 3.80 7.80 8.81 4.80 16.94 1.11 11.52 3.68 11.40 7.80 2.70 3.21 2.03 5.45 11.34 1.09 0.56 1.72 0.40 1.00 0.79 3.16 0.97 0.03 0.96 1.32 3.37 0.77 1.49 0.91 1.19 2.72 0.10 1.33 0.68 0.04 * This field covers about 120 square miles in Virginia, and about 30 square miles in Kentucky. t Volatile matter including moisture. t Single analyses from Morgan, Rhea, Anderson, and Roane counties fall within this range. ANALYSIS AND HEATING VALUE OF COALS. 795 Analyses of Southern Coals — - Continued. Moisture. Vol. Mat. Fixed C. Ash. Sul- phur. Texas. Eagle Mine Sabinas Field, Vein I " II " III " IV 3.54 1.91 1.37 0.84 0.45 30.84 20.04 16.42 29.35 21.6 50.69 62.71 68.18 50.18 45.75 14.93 15.35 13.02 19.63 29.1 i! 15 ' Indiana Coals. (J. S. Alexander, Trans. A. I. M. E., iv. 100.) — The typical block coal of the Brazil (Indiana) district differs in chemical com- position but little from the coking coals of Western Pennsylvania. The physical difference, however, is quite marked; the latter has a cuboid structure made up of bituminous particles lying against each other, so that under the action of heat fusion throughout the mass readily takes place, while block coal is formed of alternate layers of rich bituminous matter and a charcoal-like substance, which is not only very slow of combustion, but so retards the transmission of heat that agglutination is prevented, and the coal burns away layer by layer, retaining its form until consumed. An ultimate analysis of block coal from Sand Creek by E. T. Cox gave: C, 72.94; H, 4.50; O, 11.77; N, 1.79; ash, 4.50; moisture, 4.50. Analyses of other Indiana coals are given below. Moisture. Vol. Mat. Fixed C. Ash. Caking Coals. 4.50 2.35 7.00 3.50 8.50 2.50 5.50 45.50 45.25 39.70 45.00 31.00 44.75 36.00 45.50 51.60 47.30 46.00 57.50 51.25 53.50 4 50 Sullivan Co Clay Co 0.80 6.00 Spencer Co Block Coals. Clay Co 2.50 3 00 Martin Co Daviess Co 1.50 5.00 Illinois Coals. The Illinois coals are generally high in moisture, volatile matter, ash and sulphur, and the volatile matter is high in oxygen; consequently the coals are low in heating value. The range of quality is a wide one. The Big Muddy coal of Jackson Co., which has a high reputation as a steam coal in the St. Louis market, has about 36% of volatile matter in the combustible, while a coal from Staunton, Macou- pin Co., tested by the author in 1883 {Trans. A. S. M. E., v. 266) had 68%. A boiler test with this coal gave only 6.19 lbs. of water evapo- rated from and at 212° per lb. of combustible, in the same boiler that had given 9.88 lbs. with Jackson, O., nut. Prof. S. W. Parr, in Bulletin No. 3 of the 111. State Geol. Survey, 1906, reports the analyses and calorimetric tests of 150 Illinois coals. The two having the lowest and the highest value per pound of combustible have the following analysis: Air-dried Coal. Pure Coal. Moist. Ash. Vol. Fixed C. S. Vol. Fixed C. B.T.U. per lb. Lowest . . Highest . 9.90 5.68 5.02 8.90 40.75 33.32 44.33 52.10 2.00 1.18 47.90 39.02 52.10 60.98 12,162 14,830 796 The poorest coal of the series had a heating value of only 8645 B.T.U. per lb., air dry; it contained 9.70 moisture and 31.18 ash, and the B.T.U. per lb. combustible was 14,623. The best coal had a heating value of 13,303 per lb.; moisture 4.20, ash 5.50, B.T.U. per lb. combustible, 14,734. Of the 150 coals, 28 gave between 14,500 and 14,830 B.T.U. per lb. combustible; 82 between 14,000 and 14,500; 32 between 13,500 and 14,000; 6 between 13,000 and 13,500; one 12,535 and one 12,162. The average is about 14,200. The volatile matter ranged from 36.24% to 53.80% of the combustible; the sulphur from 0.62 to 4.96%; the ash from 2.32 to 31.18%, and the moisture from 3.28 to 12.74%, all calcu- lated from the air-dried samples. The moisture in the coal as mined is not stated, but was no doubt considerably higher. The author has found over 14% moisture in a lump of Illinois coal that was apparently dry, having been exposed to air, under cover, for more than a month. Colorado Coals. — The Colorado coals are of extremely variable com- position, ranging all the way from lignite to anthracite. G. C. Hewitt {Trans. A. I. M. E., xvii. 377) says: The coal seams, where unchanged by heat and flexure, carry a lignite containing from 5% to 20% of water. In the southeastern corner of the field the same have been metamor- phosed so that in four miles the same seams are an anthracite, coking, and dry coal. The dry seams also present wide chemical and physical changes in short distances. A soft and loosely bedded coal has in a hundred feet become compact and hard without the intervention of a fault. A couple of hundred feet has reduced the water of combination from 12% to 5%. Western Arkansas and Oklahoma, (formerly Indian Territory). (H. M. Chance, Trans. A. I. M. E., 1890.) — The western Arkansas coals are dry semi-bituminous or semi-anthracitic coals, mostly non-coking, or with quite feeble coking properties, ranging from 14% to 16% in volatile matter, the highest percentage yet found, according to Mr. Wins- low's Arkansas report, being 17.655. In the Mitchell basin, about 10 miles west from the Arkansas line, the coal shows 19% volatile matter; the Mayberry coal, about 8 miles farther west, contains 23%; and the Bryan Mine coal, about the same distance west, shows 26%. About 30 miles farther west, the coal shows from 38% to 411/2% volatile matter, which is also about the percentage in coals of the McAlester and Lehigh districts. "Western Lignites. — The ultimate analyses of some lignites from Utah, Wyoming, Oregon and Alaska are reported by R. W. Raymond in Trans. A. I. M. E., vol. ii. 1873. The range of the analyses is as follows: C, 55.79 to 69.84; H, 3.26 to 5.08; O, 9.54 to 21.82; N, 0.42 to 1.93; S, 0.63 to 3.92; moisture, 3.08 to 16.52; ash, 1.68 to 9.28. The heating value in B.T.U. per lb. combustible, calculated by Dulong's formula, ranges from 10,090 to 13,970. Analyses of Foreign Coals. (Selected from D. L. Barnes's paper on American Locomotive Practice, Trans. A. S. C. E., 1893.) Great, Britain: South- Wales South-Wales Lancashire, Eng Derbyshire, Durham, " * • Staffordshire, " Scotlandf Scotland! South America: Chili JK ^ "8 8 r6 li &s < 8.5 88.3 3.2 6.2 92.3 1.5 17.2 80.1 2.7 17.7 79.9 2.4 15.05 86.8 1.1 20.4 78.6 1.0 17.1 63.1 19.8 17.5 80.1 2.4 21.93 70.55 7.52 South America: Chili, Chiroqui. . Brazil Canada: Nova Scotia Cape Breton Australia. Lignite Sydney, N.S.W. Borneo Tasmania ^ ^ n >% *£ 24.11 38.98 24.35 62.25 40.5 57.9 26.8 60.7 26.9 67.6 15.8 64.3 14.98 82.39 26.5 70.3 6.16 63.4 36.91 13.4 1.6 12.5 5.5 10.0 2.04 14.2 30.45 * Semi-bit. coking coal. f Boghead cannel gas coal. % Semi-bit. steam-coal. RELATIVE VALUE OF STEAM COALS. 797 An analysis of Pictou, N. S., coal, in Trans. A. I. M. E., xiv. 560, is: vol., 29.63; carbon, 56.98; ash, 13.39; and one of Sydney, Cape Breton, coal is: vol., 34.07; carbon, 61.43; ash, 4.50. Sampling Coal for Analysis. — J. P. Kimball, Trans. A. I. M. E., xii. 317, says: The unsuitable sampling of a coal-seam, or the improper preparation of the sample in the laboratory, often gives rise to errors in determinations of the ash so wide in range as to vitiate the analysis for all practical purposes; every other single determination, excepting mois- ture, showing its relative part of the error. The determinations of sul- phur and ash are especially liable to error, as they are intimately asso- ciated in the slates. Wm. Forsyth, in his paper on The Heating Value of Western Coals {Eng'g News, Jan. 17, 1895), says: This trouble in getting a fairly average sample of anthracite coal has compelled the Reading R. R. Co., in getting its samples, to take as much as 300 lbs. for one sample, drawn direct from the chutes, as it stands ready for shipment. The directions for collecting samples of coal for analysis at the C, B. & Q. laboratory are as follows: Two samples should be taken, one marked "average," the other "select." Each sample should contain about 10 lbs., made up of lumps about the size of an orange taken from different parts of the dump or car, and so selected that they shall represent as nearly as possible, first, the average lot; second, the best coal. An example of the difference between an "average" and a "select" sample, taken from Mr. Forsyth's paper, is the following of an Illinois coal: Moisture. Vol. Mat. Fixed Carbon. Ash. Average 1.36 27.69 35.41 35.54 Select 1.90 34.70 48.23 15.17 The theoretical evaporative power of the former was 9.13 lbs. of water from and at 212° per lb. of coal, and that of the latter 11.44 lbs. RELATIVE VALUE OF STEAM COALS. The heating value of a coal may be determined, with more or less approximation to accuracy, by three different methods. 1st, by chemical analysis; 2d, by combustion in a coal calorimeter; 3d, by actual trial in a steam-boiler. The accuracy of the first two methods depends on the precision of the method of analysis or calorimetry adopted, and upon the care and skill of the operator. The results of the third method are subject to numer- ous sources of variation and error, and may be taken as approximately true only for the particular conditions under which the test is made. Analysis and calorimetry give with considerable accuracy the heating value which may be obtained under the conditions of perfect combus- tion and complete absorption of the heat produced. A boiler test gives the actual result under conditions of more or less imperfect combustion, and of numerous and variable wastes. It may give the highest practical heating value, if the conditions of grate-bars, draft, extent of heating surface, method of firing, etc., are the best possible for the particular coal tested, and it may give results far beneath the highest if these con- ditions are adverse or unsuitable to the coal. In a paper entitled Proposed Apparatus for Determining the Heating Power of Different Coals (Trans. A. I. M. E., xiv. 727) the author de- scribed and illustrated an apparatus designed to test fuel on a large scale, avoiding the errors of a steam-boiler test. It consists of a fire- brick furnace enclosed in a water casing, and two cylindrical shells con- taining a great number of tubes, which are surrounded by cooling water and through which the gases of combustion pass while being cooled. No steam is generated in the apparatus, but water is passed through it and allowed to escape at a temperature below 200° F. The product of the weight of the water passed through the apparatus by its increase in tem- perature is the measure of the heating value of the fuel. A study of M. Mahler's calorimetric tests shows that the maximum .difference between the results of these tests and the calculated heating power by Dulong's law in any single case is only a little over 3%, and the results of 31 tests show that Dulong's formula gives an average of 798 FUEL. only 47 thermal units less than the calorimetric tests, the average total heating value being over 14,000 B.T.U., a difference of less than 0.4%.* The close agreement of the results of calorimetric tests when properly- conducted, and of the heating power calculated from the ultimate chemi- cal analysis, indicates that either the chemical or the calorimetric method may be accepted as correct enough for all practical purposes for deter- mining the total heating power of coal. The results obtained by either method may be taken as a standard by which the results of a boiler test are to be compared, and the difference between the total heating power and the result of the boiler test is a measure of the inefficiency of the boiler under the conditions of any particular test. The heating value that can be obtained in boiler practice from any given coal depends upon the efficiency of the boiler, and this largely upon the difficulty of thoroughly burning the volatile combustible matter in the boiler furnace. With the best anthracite coal, in which the combustible portion is, say, 97% fixed carbon and 3% volatile matter, the highest result that can be expected in a boiler-test with all conditions favorable is 12.2 lbs. of water evaporated from and at 212° per lb. of combustible, which is 79% of 15.47 lbs., the theoretical heating-power. With the best semi- bituminous coals, such as Cumberland and Pocahontas, in which the fixed carbon is 80% of the total combustible, 12.5 lbs., or 76% of the theoretical 16.4 lbs., may be obtained. For Pittsburgh coal, with a fixed carbon ratio of 68%, 11 lbs., or 69% of the theoretical 16.03 lbs., is about the best practically obtainable with the best boilers when hand- fired, with ordinary furnaces. (The author has obtained 78% with an automatic stoker set in a "Dutch oven" furnace.) With some good Ohio Coals, with a fixed carbon ratio of 60%, 10 lbs., or 66% of the the- oretical 15.28 lbs., has been obtained, under favorable conditions, with a fire-brick arch over the furnace. With coals mined west of Ohio, with lower carbon ratios, the boiler efficiency is not apt to be as high as 60% unless a special furnace, adapted to the coal, is used. From these figures a table of probable maximum boiler-test results with ordinary furnaces from coals of different fixed carbon ratios may be constructed as follows: Fixed carbon ratio. . 97 80 68 60 54 50 Evap. from and at 212° per lb. combustible, maximum in boiler-tests: 12.2 12.5 11 10 8.3 7.0 Boiler efficiency, per cent 80 76 69 66 60 55 Loss, chimney, radiation, imperfect combustion, etc: 20 24 31 34 40 45 The difference between the loss of 20% with anthracite and the greater losses with the other coals is chiefly due to imperfect combustion of the bituminous coals, the more highly volatile coals sending up the chimney the greater quantity of smoke and unburned hydrocarbon gases. It is a measure of the inefficiency of the boiler furnace and of the inefficiency of heating-surface caused by the deposition of soot, the latter being pri- marily caused by the imperfection of the ordinary furnace and its unsuit- ability to the proper burning of bituminous coal. If in a boiler-test with an ordinary furnace lower results are obtained than those in the above table, it is an indication of unfavorable conditions, such as bad firing, wrong proportions of boiler, defective draft, a rate of driving beyond the capacity of the furnace, or beyond the capacity of the boiler to absorb the heat produced in the furnace. It is quite possible, however, with automatic stokers and fire-brick combustion chambers to obtain an efficiency of 70% with the highly volatile western coals. * Mahler gives Dulong's formula with Berthelot's figure for the heat- ing value of carbon, in British thermal units, Heating Power = 14,650 C + 62,025 (h - (° + N), - 1 \ The formula commonly used in the United States is 14,600 C + 62,000 (H — 1/8 O) + 4050 S. For a description of the Mahler calorimeter and its method of operation see the author's "Steam Boiler Economy." Prof. S. W. Parr, of the University of Illinois, has put a calorimeter on the market which gives results practically equal to those obtained with Mahler's instrument. RELATIVE VALUE OF STEAM COALS. 799 Purchase of Coal under Specifications. — It is customary for large users of coal to purchase it under specifications of its analysis or heating value with a penalty attached for failure to meet the specifications. The following standards for a specification were given by the author in his "Steam Boiler Economy," 1901: Anthracite and Semi-anthracite. — The standard is a coal containing 5% volatile matter, not over 2% moisture, and not over 10% ash. A premium of 1% on the price will be given for each per cent of volatile matter above 5% up to and including 15%, and a reduction of 2% on the price will be made for each 1% of moisture and ash above the standard. Semi-bituminous and Bituminous. — The standard is a semi-bituminous coal containing not over 20% volatile matter, 2% moisture, 6% ash. A reduction of 1 % in the price will be made for each 1 % of volatile mat- ter in excess of 25%, and of 2% for each 1% of ash and moisture in excess of the standard. For western coals in which the volatile matter differs greatly in its percentage of oxygen, the above specification based on proximate analy- sis may not be sufficiently accurate, and it is well to introduce either the heating value as determined by a calorimeter or the percentage of oxygen. The author has proposed the following for Illinois coal: The standard is one containing 14,500 B.T.U. per lb. of pure coal (coal free from moisture and ash), not over 6% moisture and 10% ash - in an air-dried sample. For lower heating value per lb. of pure coal, the price shall be reduced proportionately, and for every 1 % increase in ash or moisture above the specified figures, 2% on the price shall be deducted. Several departments of the U. S. government now purchase coal under specifications. See paper on the subject by D. T. Randall, Bulletin No. 339, U. S. Geological Survey, 1908. Evaporative Power of Bituminous Coals (Tests with Babcock & Wilcox Boilers, Trans. A. S. M. E., iv. 267.) *s 0*0 o3 3 . n c8 O . r£0 £ 6 1 6 6 1 ® ii ^4 O 03 ^ a ^ o 1 of *S m . 1*1 3™ Z. 03 1 > w e3 C S Om P'S 0> Name of Coal. a? 3 fefl O o3 P- 6™§ a^ 03 3 S O c3 P-g & ° a£ a O w 1 a '£ » _£ ~ * ^ 0^ sa u, a) TJ 6 3 e3 O fS d£ a £ ■23 o3 \£ 1 W 1 . Welsh 13l/ 2 hrs } IOI/4I1 40 60 1679 3126 7.5 8.8 6.3 17.6 2.07 4.32 11.53 11.32 12.46 12.42 146 272 ~ 96 2. Anthracite scr's 1/5- Semi-bit. 4/5, 448 3. Pittsb'gh fine slack 4 hrs 33.7 1679 12.3 21.9 4.47 8.12 9.29 146 250 " 3d Pool lump 10 " 43.5 2760 4.8 27.5 4.76 10.47 11.00 240 419 4. Castle Shannon, nr. ) Pittsb'gh, 3/ 8 nut, \ 421/4 h 69.1 4784 10.5 27.9 4.13 10.00 11.17 416 570 5/8 lump, J 5. 111. " run of mine ". 6 days 1196 1.41 9.49 104 54 " Ind. block 3 days 8 hrs. 48" 1196 3358 2.95 4.11 9.47 8.93 "9:88 104 292 111 6. Jackson, O., nut .... ^6 32J 460 " Staunton, 111., nut.. 8 " ' 60 3358 17.7 25.1 2.27 5.09 6.19 292 246 7. Renton screenings . . 5h50m 21.2 1564 13.8 31.5 2.95 6.88 7.98 136 151 " Wellington scr'gs . . . 6h30m 21.2 1564 18.3 27 2.93 7.89 9.66 136 150 " Black Diam. scr'gs.. 5h58m 21.2 1564 19.3 36.4 3.11 6.29 7.80 136 "160 " Seattle screenings . . 6h24m 21.2 1564 13.4 31.3 2.91 6.86 7.92 136 150 " Wellington lump. . . . 6hl9m 21.2 1564 13.8 28.2 3.52 9.02 10.46 136 171 " Cardiff lump. .. . 6h47m 21.2 1564 11.7 26.7 3.69 10.07 11.40 136 189 7h23m 21.2 1564 19.1 25.6 3.35 9.62 11.89 136 174 " South Paine lump . . 6h35m 21.2 1564 13.9 28.9 3.53 8,96 10.41 136 182 *' Seattle lump 6h 5m 21.2 1564 9.5 34.1 3.57 7.68 8.49 136 184 800 Place of Test: 1. London, England; 2. Peacedale, R. I.; 3. Cincinnati; 4. Pittsburgh; 5. Chicago; 6. Springfield, O.; 7. San Francisco. In all the above tests the furnace was supplied with a fire-brick arch for preventing the radiation of heat from the coal directly to the boiler. Weathering of Coal. (I. P. Kimball, Trans. A. I. M. E., viii. 204.) — The effect of the weathering of coal, while sometimes increasing its weight, is to diminish the carbon and disposable hydrogen and to increase the oxygen and indisposable hydrogen. Hence a reduction in the calo- rific value. An excess of pyrites in coal tends to produce rapid oxida- tion and mechanical disintegration of the mass, with development of heat, loss of coking power, and spontaneous ignition. The only appreciable results of the weathering of anthracite are con- fined to the oxidation of its accessory pyrites. In coking coals, however, weathering reduces and finally destroys the coking power. Richters found that at a temperature of 158° to 180° Fahr., three coals lost in fourteen days an average of 3.6% of calorific power. It appears from the experiments of Richters and Reder that when there is no rise of temperature of coal piled in heaps and exposed to the air for nine to twelve months, it undergoes no sensible change, but when the coal becomes heated it suffers loss of C and H by oxidation and increases in weight by the fixation of oxygen. (See also paper by R. P. Rothwell, Trans. A. I. M. E., iv. 55.) Experiments by S. W. Parr and N. D. Hamilton (Bull. No. 17 of Univ'y of 111. Eng'g Experiment Station, 1907) on samples of about 100 lbs. each, show that no appreciable change takes place in coal sub- merged in water. Their conclusions are: (a) Submerged coal does not lose appreciably in heat value. (b) Outdoor exposure results in a loss of heating value varying from 2 to 10 per cent. (c) Dry storage has no advantage over storage in the open except with high sulphur coals, where the disintegrating effect of sulphur in the process of oxidation facilitates the escape or oxidation of the hydrocar- bons. (d) In most cases the losses in storage appear to be practically com- plete at the end of five months. From the seventh to the ninth month the loss is inappreciable. This paper contains also a historical review of the literature on weather- ing and on spontaneous combustion, with a summary of the opinions of various authorities. Later experiments on storing carload lots of Illinois coals (W. F. "Wheeler, Trans. A. I. M. E., 1908) confirm the above conclusions, except that 4 per cent seems to be amply sufficient to cover the losses sustained by Illinois coals under regular storage-conditions, the larger losses indi- cated in the former series being probably due to the small size of the samples exposed. In these latter tests, the losses sustained by the sub- merged coal, though small in amount, are only slightly less than those indicated for the exposed coal. Screenings and 3-in. nut coal from three mines were stored outdoors, under cover and under water. The average loss in heating value at the end of one week was 0.8%, at the end of two months 1.3%, and at the end of six months 2.0%. Pillar coal exposed underground from 22 to 27 years showed less than 3% loss in heating value as compared with fresh face coal from the same mines. An extreme case of weathering was found in coal taken from near an outcrop that had been covered with soil and forest. The coal in this case had become so changed as to appear nearly like lignite, and the analysis shows a corresponding resemblance. The dry coal analysis of the outcrop coal, as compared with fresh face coal 300 ft. from the out- crop, is as follows: Ash. Vol. Mat. Fixed C. Sulphur. Outcrop 16.86 39.27 43.87 0.85 Fresh coal 16.25 40.72 43.03 3.91 The moisture in the outcrop coal was 29.81% and in the fresh coal 13.86%. The heating value of the ash-, water- and sulphur-free coal from the outcrop was 11,164 B.T.U. and that of the fresh coal 14,618 B.T U. 801 Pressed Fuel. (E. F. Loiseau, Trans. A, I. M. E., viii. 314.) — Pressed fuel has been made from anthracite dust by mixing the dust with ten per cent of its bulk of dry pitch, which is prepared by separating from tar at a temperature of 572° F. the volatile matter it contains. The mixture is kept heated by steam to 212°, at which temperature the pitch acquires its cementing properties, and is passed between two rollers, on the periphery of which are milled out a series of semi-oval cavities. The lumps of the mixture, about the size of an egg, drop out under the rollers on an endless belt which carries them to a screen in eight minutes, which time is sufficient to cool the lumps, and they are then ready for delivery. The enterprise of making the pressed fuel above described was not commercially successful, on account of the low price of other coal. In France, however, "briquettes" are regularly made of coal-dust (bitu- minous and semi-bituminous). Experiments with briquets for use in locomotives have been made by the Penna. R. R. Co., with favorable results, which were reported at the convention of the Am. Ry. Mast. Mechs. Assn. (Eng. News, July 2, 1908). A rate of evaporation as high as 19 lbs. per sq. ft. of heating surface per hour was reached. The comparative economy of raw coal and of briquets was as follows: Evap. per sq.ft. heat. surf, per hr., lbs 8 10 12 14 16 Evap. from and at I Lloydell coal . . . . 9.5 8.8 8.0 7.3 6.6 212° per lb. of fuel J Briquetted coal. 10.7 10.2 9.7 9.2 8.7 The fuel consumed per draw-bar horse-power with the locomotive running at 37.8 miles per hour and a cut-off of 25% was: with raw coal, 4.48 lbs.; with round briquets, 3.65 lbs. Experiments on different binders for briquets are discussed by J. E. Mills in Bulletin No. 343 of the U. S. Geological -Survey, 1908. The experiments show that, in general, where it can be obtained, the cheapest binder will be the heavy residuum from petroleum, often known to the trade as asphalt. Four per cent of this binder being sufficient, its cost ranges from 45 to 60 cts. per ton of briquets produced. This binder is available in California, Texas, and adjacent territory. Second in order of importance comes water-gas tar pitch. Five to six per cent usually proving sufficient, the cost of this binder ranges from 50 to 60 cts. per ton of briquets. As water-gas pitch is also derived from petroleum, it will be available in oil-producing regions. Third in order is coal-tar pitch. This binder is very widely available, From 6.5 to 8% will usually be required, and the cost ranges from 65 to 90 cts. per ton of briquets. " Other substances are also mentioned which may possibly be used for binders, such as asphalts and tars derived from wood distillation; pitch made from producer-gas tar; and magnesia. Starch and the waste sul- phite liquor from paper mills may also be used, but the briquets made with them are not waterproof. Briquetting tests made at the St. Louis exhibition, 1904, with descrip- tions of the machines used are reported in Bulletin No. 261 of the U. S. Geological Survey, 1905. See also paper on Coal Briquetting in the U. S., by E. W. Parker, Trans. A. I. M. E„ 1907. COKE. Coke is the solid material left after evaporating the volatile ingredi- ents of coal, either by means of partial combustion in furnaces called coke ovens, or by distillation in the retorts of gas-works. Coke made in ovens is preferred to gas coke as fuel. It is of a dark gray color, with slightly metallic luster, porous, brittle, and hard. The proportion of coke yielded by a given weight of coal is very differ- ent for different kinds of coal, ranging from 0.9 to 0.35. Being of a porous texture, it readily attracts and retains water from the atmosphere, and sometimes, if it is kept without proper shelter, from 0.15 to 0.20 of its gross weight consists of moisture. 802 FUEL. Analyses of Coke. (From report of John R. Procter, Kentucky Geological Survey.) Where Made. Fixed Carbon. Ash. Sul- phur. Connellsville, Pa. (Average of 3 samples) Chattanooga, Tenn. "4 Birmingham, Ala. " "4 " Pocahontas, Va. "3 " New River, W.Va. " "8 " Big Stone Gap, Ky. " "7 " 88.96 80.51 87.29 92.53 92.38 93.23 9.74 16.34 10.54 5.74 7.21 5.69 0.810 1.595 1.195 0.597 0.562 0.749 Experiments in Coking. Connellsville Region. (John Fulton, Amer. Mfr., Feb. 10, 1893.) M 03 Per cent of Yield. .a.d T3 03 M on 03 s 03 03 d .S 2 o o O . ■ 03 IS a, . , o fc H < p*. s H < fe s H Pn h. m. lb. lb. lb. lb. lb. 1 67 00 12,420 99 385 7,518 7,903 00.80 3.10 60.53 63.63 35.57 2 68 00 11,090 90 - 359 6,580 6,939 00.81 3.24 59.33 62.57 36.62 3 45 00 9,120 77 272 5,418 5,690 00.84 2.98 59.41 62.39 36.77 4 45 00 9,020 74 349 5,334 5,683 00.82 3.87 59.13 63.00 36.18 These results show, in a general average, that Connellsville coal care- fully coked in a modern beehive oven will yield 66.17% of marketable coke, 2.30% of small coke or breeze, and 0.82% of ash. The total average loss in volatile matter expelled from the coal in coking amounts to 30.71%. The beehive coke oven is 12 feet in diameter and 7 feet high at crown of dome. It is used in making 48 and 72 hour coke. [The Belgian type of beehive oven is rectangular in shape.] In making these tests the coal was weighed as it was charged into the oven; the resultant marketable coke, small coke or breeze and ashes weighed dry as they were drawn from the oven. Coal Washing. — In making coke from coals that are high in ash and sulphur, it is advisable to crush and wash the coal before coking it. A coal-washing plant at Brookwood, Ala., has a capacity of 50 tons per hour. The average percentage of ash in the coal during ten days' run varied from 14% to 21%, in the washed coal from 4.8% to 8.1%, and in the coke from 6.1% to 10.5%. During three months the average reduction of ash was 60.9%. (Eng. and Mining Jour., March 25, 1893.) An experiment on washing Missouri No. 3 slack coal is described in Bulletin No. 3 of the Engineering Experiment Station of Iowa State Col- lege, 1905. The raw coal analyzed: moisture, 14.37; ash, 28.39; sulphur, 4.30; and the washed coal, moisture, 23.90; ash, 7.59; sulphur, 2.89. Nearly 25% of the coal was lost in the operation. Recovery of By-products in Coke Manufacture. — In Germany considerable progress has been made in the recovery of by-products. The Hoffman-Otto oven has been most largely used, its principal feature being that it is connected with regenerators. In 1884 40 ovens on this system were, running, and in 1892 the number had increased to 1209. A Hoffman-Otto oven in Westphalia takes a charge of 61/4 tons of dry coal and converts it into coke in 48 hours. The product of an oven annually is 1025 tons in the Ruhr district, 1170 tons in Silesia, and 960 tons in the Saar district. The yield from dry coal is 75% to 77% of coke, 2.5% to 3% of tar, and 1.1% to 1.2% of sulphate of ammonia in 803 the Ruhr district; 65% to 70% of coke, 4% to 4.5% of tar, and 1% to 1.25% of sulphate of ammonia in the Upper Silesia region, and 68% to 72% of coke, 4% to 4.3% of tar and 1.8% to 1.9% of sulphate of ammonia in the Saar district. A group of 60 Hoffman ovens, therefore, yields annually the following: District. Coke, tons. Tar, tons. Sulphate Ammo- nia, tons. Ruhr 51,300 48,000 40,500 1860 3000 2400 780 Upper Silesia 840 492 An oven which has been introduced lately into Germany in connection with the recovery of by-products is the Semet-Solvay, which works hotter than the Hoffman-Otto, and for this reason 73% to 77% of gas coal can be mixed with 23% to 27% of coal low in volatile matter, and yet yield a good coke. Mixtures of this kind yield a larger percentage of coke, but, on the other hand, the amount of gas is lessened, and therefore the yield of tar and ammonia is not so great. The yield of coke by the beehive and the retort ovens respectively is given as follows in a pamphlet of the Solvay Process Co.: Connellsville coal: beehive, 66%, retort, 73%; Pocahontas: beehive, 62%, retort, 83%; Alabama: beehive, 60%, retort, 74%. (See article in Mineral Industry, vol. viii. 1900.) References: F. W. Luerman, Verein Deutscher Eisenhuettenleute 1891, Iron Age, March 31, 1892; Amer. Mfr., April 28, 1893. An excellent series of articles on the manufacture of coke, by John Fulton, of Johns- town, Pa., is published in the Colliery Engineer, beginning in January, 1893. Since the above was written, great progress in the introduction of coke ovens with by-product attachments has been made in the United States, especially by the Semet-Solvay Co., Syracuse, N. Y. See paper on The Development of the Modern By-product Coke-oven, by C. G. Atwater, Trans. A. I. M. E., 1902. Generation of Steam from Waste Heat and Gases of Coke-ovens. (Erskine Ramsey, Amer. Mfr., Feb. 16, 1894.) — The gases from a num- ber of adjoining ovens of the beehive type are led into a long horizontal flue, and thence to a combustion-chamber under a battery of boilers. Two plants are in satisfactory operation at Tracy City, Tenn., and two at Pratt Mines, Ala. A Bushel of Coal. — The weight of a bushel of coal in Indiana is 70 lbs.; in Penna., 76 lbs.; in Ala., Colo., Ga., 111., Ohio, Tenn., and W. Va., it is 80 lbs. A Bushel of Coke is almost uniformly 40 lbs., but in exceptional cases, when the coal is very light, 38, 36, and 33 lbs. are regarded as a bushel, in others from 42 to 50 lbs. are given as the weight of a bushel; in this case the coke would be quite heavy. Products of the Distillation of Coal. — S. P. Sadler's Handbook of Industrial Organic Chemistry gives a diagram showing over 50 chemical products that are derived from distillation of coal. The first derivatives are coal-gas, gas-liquor, coal-tar, and coke. From the gas-liquor are derived ammonia and sulphate, chloride and carbonate of ammonia. The coal-tar is split up into oils lighter than water or crude naphtha, oils heavier than water — otherwise dead oil or tar, commonly called creosote, — and pitch. From the two former are derived a variety of chemical products. From the coal-tar there comes an almost endless chain of known com- binations. The greatest industry based upon their use is the manufac- ture of dyes, and the enormous extent to which this has grown can be judged from the fact that there are over 600 different coal-tar colors in use, and many more which as yet are too expensive for this purpose. Many medicinal preparations come from the series, pitch for paving 804 FUEL. purposes, and chemicals for the photographer, the rubber manufacturers and tanners, as well as for preserving timber and cloths. The composition of the hydrocarbons in a soft coal is uncertain and quite complex; but the ultimate analysis of the average coal shows that it approaches quite nearly to the composition of CH 4 (marsh-gas). (W. H. Biauvelt, Trans. A. I. M. E., xx. 625.) WOOD AS FUEL. Wood, when newly felled, contains a proportion of moisture which varies very much in different kinds and in different specimens, ranging be- tween 30% and 50%, and being on an average about 40%. After 8 or 12 months' ordinary drying in the air 4he proportion of moisture is from 20 to 25%. This degree of dryness, or almost perfect dryness if required, can be produced by a few days' drying in an oven supplied with air at about 240° F. When coal or coke is used as the fuel for that oven, 1 lb. of fuel suffices to expel about 3 lbs. of moisture from the wood. This is the result of experiments on a large scale by Mr. J. R. Napier. If air-dried wood were used as fuel for the oven, from 2 to 2V2 lbs. of wood would prob- ably be required to produce the same effect. The specific gravity of different kinds of wood ranges from 0.3 to 1.2. Perfectly dry wood contains about 50% of carbon, the remainder con- sisting almost entirely of oxygen and hydrogen in the proportions which form water. The coniferous family contain a small quantity of turpen- tine, which is a hydrocarbon. The proportion of ash in wood is from 1% to 5%. The total heat of combustion of all kinds of wood, when dry, is almost exactly the same, and is that due to the 50% of carbon. The above is from Rankine; but according to the table by S. P. Sharp- less in Jour. C. I. W., iv. 36, the ash varies from 0.03% to 1.20% in American woods, and the fuel value, instead of being the same for all woods, ranges from 3667 (for white oak) to 5546 calories (for long-leaf pine) = 6600 to 9883 British thermal units for dry wood, the fuel value of 0.50 lb. carbon being 7272 B. T. U. Heating Value of Wood. — The following table is given in several books of reference, authority and quality of coal referred to not stated. The weight of one cord of different woods (thoroughly air-dried) is about as follows: lbs. lbs. Hickory or hard maple . . . 4500 equal to 1800 coal. (Others give 2000.) White oak 3850 " 1540 " ( " 1715.) Beech, red and black oak. .3250 " 1300 " ( " 1450.) Poplar, chestnut, and elm. 2350 " 940 " ( " 1050.) The average pine 2000 " 800 ( " 925.) Referring to the figures in the last column, it is said: From the above it is safe to assume that 21/4 lbs. of dry wood are equal to 1 lb. average quality of soft coal and that the full value of the same weight of different woods is very nearly the same — that is, a pound of hickory is worth no more for fuel than a pound of pine, assuming both to be dry. It is important that the wood be dry, as each 10% of water or moisture in wood will detract about 12% from its value as fuel. Taking an average wood of the analysis C 51%, H 6.5%, O 42.0%, ash 0.5%, perfectly dry, its fuel value per pound, according to Dulong's formula, V = fl4,600 C + 62,OOo(h - ~\\ , is 8221 British thermal units. If the wood, as ordinarily dried in air, contains 25% of moisture, then the heating value of a pound of such wood is three quarters of 8221 = 6165 heat-units, less the heat required to heat and evaporate the 1/4 lb. of water from the atmospheric temperature, and to heat the steam made from this water to the temperature of the chimney gases, say 150 heat-units per pound to heat the water to 212°, 970 units to evap- orate it at that temperature, and 100 heat-units to raise the temperature of the steam to 420° F., or 1220 in all = 305 for 1/4 lb., which subtracted from the 6165, leaves 5860-heat-units as the net fuel value of the wood per pound, or about 0.4 that of a pound of carbon. CHAKCOAL. 805 Composition of Wood. (Analysis of Woods, by M. Eugene Chevandier.) Woods. Carbon. Hydro- gen. Oxygen. Nitrogen. Ash. 49.36% 49.64 50.20 49.37 49.96 6.01% 5.92 6.20 6.21 5.96 42.69% 41.16 41.62 41.60 39.56 0.91% 1.29 1.15 0.96 0.96 1.06% 1.97 Oak Birch 0.81 1.86 Willow 3.37 49.70% 6.06% 41 .30% 1 -05% 1.80% The following table, prepared by M. Violette, shows the proportion of water expelled from wood at gradually increasing temperatures: Temperature. Water Expelled from 100 Parts of Wood. Oak. Ash. Elm. Walnut. 257° Fahr 302° Fahr 347° Fahr 392° Fahr 437° Fahr 15.26 17.93 32.13 35.80 44.31 14.78 16.19 21.22 27.51 33.38 15.32 17.02 36.94? 33.38 40.56 15.55 17.43 21.00 41.77? 36.56 The wood operated upon had been kept in store during two years. When wood which has been strongly dried by means of artificial heat is left exposed to the atmosphere, it reabsorbs about as much water as it contains in its air-dried state. A cord of wood = 4 X 4 X 8 = 128 cu. ft. About 56% solid wood and 44% interstitial spaces. (Marcus Bull, Phila., 1829. J. C. I. W., vol. i., p. 293.) B. E. Fernow gives the per cent, of solid wood in a cord as determined officially in Prussia (J. C. I. W., vol. iii. p. 20): Timber cords, 74.07% = 80 cu. ft. per cord; Firewood cords (over 6" diam.), 69.44% = 75 cu. ft. per cord; "Billet" cords (over 3" diam.), 55.55% = 60 cu. ft. per cord; "Brush" woods less than 3" diam., 18.52%; Roots, 37.00%. CHARCOAL. Charcoal is made by evaporating the volatile constituents of wood and peat, either by a partial combustion of a conical heap of the material to be charred, covered with a layer of earth, or by the combustion of a separate portion of fuel in a furnace, in which are placed retorts containing the material to be charged. According to Peclet, 100 parts by weight of wood when charred in a heap yield from 17 to 22 parts by weight of charcoal, and when charred in a retort from 28 to 30 parts. This has reference to the ordinary condition of the wood used in char- coal-making, in which 25 parts in 100 consist of moisture. Of the re- maining 75 parts the carbon amounts to one half, or 37V2% of the gross weight of the wood. Hence it appears that on an average nearly half of the carbon in the wood is lost during the partial combustion in a heap, and about one quarter during the distillation in a retort. To char 100 parts by weight of wood in a retort, 12 1/2 parts of wood must be burned in the furnace. Hence in this process the whole expendi- ture of wood to produce from 28 to 30 parts of charcoal is II2V2 parts; 806 so that if the weight of charcoal obtained is compared with the whole weight of wood expended, its amount is from 25% to 27%; and the pro- portion lost is on an average 11 1/2 -J- 371/2 = 0.3, nearly. According to Peclet, good wood charcoal contains about 0.07 of its weight of ash. The proportion of ash in peat charcoal is very variable and is estimated on an average at about 0.18. (Rankine.) Much information concerning charcoal may be found in the Journal of the Charcoal-iron Workers' Assn., vols. i. to vi. From this source the following notes have been taken: Yield of Charcoal from a Cord of Wood. — From 45 to 50 bushels to the cord in the kiln, and from 30 to 35 in the meiler. Prof. Egleston in Trans. A. I. M, E., viii. 395, says the yield from kilns in the Lake Champlain region is often from 50 to 60 bushels for hard wood and 50 for soft wood; the average is about 50 bushels. The apparent yield per cord depends largely upon whether the cord is a full cord of 128 cu. ft. or not. In a four months' test of a kiln at Goodrich, Tenn., Dr. H. M. Pierce found results as follows: Dimensions of kiln — inside diameter of base, 28 ft. 8 in.; diam. at spring of arch, 26 ft. 8 in.; height of walls, 8 ft.; rise of arch, 5 ft.; capacity, 30 cords. Highest yield of charcoal per cord of wood (measured) 59.27 bushels, lowest 50.14 bushels, average 53.65 bushels. No. of charges 12, length of each turn or period from one charging to another 11 days. (J. C. I. W., vol. vi., p. 26.) Results from Different Methods of Charcoal-making. Character of Wood Used. Yield. i"3 <» ag 3 m Coaling Methods. CD +a 111 a, .S«« 3 ^pq g 5*55.1 Odelstjerna's experiments Mathieu's retorts, fuel ex- Birch dried at 230 F 35.9 28.3 24.2 27.7 25.8 24.7 18.3 22.0 17.1 (Air dry, av. good yel- ) \ low pine weighing > ( abt. 28 lbs. per cu. ft. ) | Good dry fir and pine, ) \ mixed. ( Poor wood, mixed fir ) { and pine. J ( Fir and white-pine ) ] wood, mixed. Av. 25 > ( lbs. per cu. ft. ) ( Av. good yellow, pine ) \ weighing abt. 25 lbs. > ( per cu. ft. ) 77.0 65.8 81.0 70,0 72.2 52.5 54.7 42.9 63.4 54.2 66.7 62.0 59.5 43.9 45.0 35.0 15.7 Mathieu's retorts, fuel in- 15.7 Swedish ovens, av. results Swedish ovens, av. results Swedish meilers excep- 13.3 13.3 13.3 Swedish meilers, av. results Amez-ican kilns, av. results American meilers, av. re- sults 13.3 17.5 17.5 Consumption of Charcoal in Blast-furnaces per Ton of Pig Iron; average consumption according to census of 1880, 1.14 tons charcoal per ton of pig. The consumption at the best furnaces is much below this average. As low as 0.853 ton, is recorded of the Morgan furnace; Bay furnace, 0.858; Elk Rapids, 0.884. (1892.) Absorption of Water and of Gases by Charcoal. — Svedlius, in his hand-book for charcoal-burners, prepared for the Swedish Government, says: Fresh charcoal, also reheated charcoal, contains scarcely any water, but when cool it absorbs it very rapidly, so that, after twenty-four hours, it may contain 4% to 8% of water. After the lapse of a few weeks the moisture of charcoal may not increase perceptibly, and may be esti- mated at 10% to 15%, or an average of 12%. A thoroughly charred piece of charcoal ought, then, to contain about 84 parts carbon, 12 parts water, 3 parts ash, and 1 part hydrogen. MISCELLANEOUS SOLID FUELS. 807 M. Saussure, operating with blocks of fine boxwood charcoal, freshly burnt, found that by simply placing such blocks in contact with certain gases they absorbed them in the following proportion: Volumes. Carbonic oxide 9 . 42 Oxygen 9 . 25 Nitrogen 6 . 50 Carburetted hydrogen .... 5 . 00 Hydrogen 1.75 Volumes. Ammonia 90 . 00 Hydrochloric-acid gas 85 . 00 Sulphurous acid 65.00 Sulphuretted hydrogen 55.00 Nitrous oxide (laughing-gas) . 40 . 00 Carbonic acid 35.00 It is this enormous absorptive power that renders of so much value a comparatively slight sprinkling of charcoal over dead animal matter, as a preventive of the escape of odors arising from decomposition. In a box or case containing one cubic foot of charcoal may be stored without mechanical compression a little over nine cubic feet of oxygen, representing a mechanical pressure of one hundred and twenty-six pounds to the square inch. From the store thus preserved the oxygen can be drawn by a small hand-pump. Composition of Charcoal Produced at Various Temperatures. (By M. Violette.) Temperature of Car- bonization. Carbon. Hydro- gen. Oxygen. Nitro- gen and Loss. Ash. 1 150° Cent. 302° Fahr. 47.51 6.12 46.29 0.08 47.51 2 200 392 51.82 3.99 43.98 0.23 39.88 3 250 482 65.59 4.81 28.97 0.63 32.98 4 300 592 73.24 4.25 21.96 0.57 24.61 ■> 350 662 76.64 4.14 18.44 0.61 22.42 6 432 810 81.64 4.96 15.24 1.61 15.40 7 1023 1873 81.97 2.30 14.15 1.60 15.30 The wood experimented on was that of black alder, or alder buck- thorn, which furnishes a charcoal suitable for gunpowder. It was pre- viously dried at 150 deg. C. = 302 deg. F. MISCELLANEOUS SOLID FUELS. Dust Fuel — Dust Explosions. — Dust when mixed in air burns with such extreme rapidity as in some cases to cause explosions. Explosions of flour-mills have been attributed to ignition of the dust in confined passages. Experiments in England in 1876 on the effect of coal-dust in carrying flame in mines showed that in a dusty passage the flame from a blown-out shot may travel 50 yards. Prof. F. A. Abel (Trans. A.I.M.E., xiii. 260) says that coal-dust in mines much promotes and extends explosions, and that it may readily be brought into operation as a fiercely burning agent which will carry flame rapidly as far as its mixture with air extends, and will operate as an explosive agent though the medium of a very small proportion of fire-damp in the air of the mine. The ex- plosive violence of the combustion of dust is largely due to the instan- taneous heating and consequent expansion of the air. (See also paper on "Coal Dust as an Explosive Agent," by Dr. R,. W.' Raymond, Trans. A. I. M. E., 1894.) Experiments made in Germany in 1893 show that pul- verized fuel may be burned without smoke, and with high economy. The fuel, instead of being introduced into the fire-box in the ordinary manner, is first reduced to a powder by pulverizers of any construction. In the place of the ordinary boiler fire-box there is a combustion chamber in the form of a closed furnace lined with fire-brick and provided with an air-injector. The nozzle throws a constant stream of fuel into the cham- ber, scattering: it throughout the whole space of the fire-box. When this ■powder is once ignited, and it is very readily done by first raising the- Hnine to a hisrh temperature by an open fire, the combustion continues in an intense and regular manner under the action of the current of air which carries it in. (Mfrs. Record, April, 1893.) 808 FUEL. Records of tests with the Wegener powdered-coal apparatus, which is now (1900) in use in Germany, are given in Eng. News, Sept. 16, 1897. An illustrated description is given in the author's Steam Boiler Economy, p. 183. Coal-dust fuel is now extensively used in the United States in rotary kilns for burning Portland cement. Powdered fuel was used in the Crompton rotary puddling-furnace at Woolwich Arsenal, England, in 1873. (Jour. I. & S. I., i. 1873, p. 91.) Numerous experiments on the use of powdered fuel for steam boilers were made in the U. S. between 1895 and 1905, but they were not com- mercially successful. Peat or Turf, as usually dried in the air, contains from 25% to 30% of water, which must be allowed for in estimating its heat of combustion. This water having been evaporated, the analysis of M. Regnault gives, in 100 parts of perfectly dry peat of the best quality: C 58%, H 6%, O 31 %, Ash 5%. In some examples of peat the quantity of ash is greater, amounting to 7% and sometimes to 11%. The specific gravity of peat in its ordinary state is about 0.4 or 0.5. It can be compressed by machinery to a much greater density. (Rankine.) Clark (Steam-engine, i. 61) gives as the average composition of dried Irish peat: C 59%, H 6%, O 30 %, N 1.25%, Ash 4%. Applying Dulong's formula to this analysis, we obtain for the heating value of perfectly dry peat 10,260 heat-units per pound, and for air- dried peat containing 25% of moisture, after making allowance for evaporating the water, 7391 heat-units per pound. A paper on Peat in the U. S., by M. R. Campbell, will be found in Min- eral Resources of the U. S. (U. S. Geol. Survey) for 1905, p. 1319. Sawdust as Fuel. — The heating power of sawdust is naturally the same per pound as that of the wood from which it is derived, but if allowed to get wet it is more like spent tan (which see below). The conditions necessary for burning sawdust are that plenty of room should be given it in the furnace, and sufficient air supplied on the surface of the mass. The same applies to shavings, refuse lumber, etc. Sawdust is frequently burned in saw-mills, etc., by being blown into the furnace by a fan-blast. Wet Tan Bark as Fuel. — Tan, or oak bark, after having been used in the processes of tanning, is burned as fuel. The spent tan consists of the fibrous portion of the bark. Experiments by Prof. R. H. Thurston (Jour. Frank. Inst., 1874) gave with the Crockett furnace, the wet tan containing 59% of water, an evaporation from and at 212° F. of 4.24 lbs. of water per pound of the wet tan, and with the Thompson furnace an evaporation of 3.19 lbs. per pound of wet tan containing 55% of water. The Thompson furnace consisted of six fire-brick ovens, each 9 ft. X 4 ft. 4 ins., containing 234 sq. ft. of grate in all, for three boilers with a total heating surface of 2000 sq. ft., a ratio of heating to grate surface of 9 to 1. The tan was fed through holes in the top. The Crockett furnace was an ordinary fire-brick furnace, 6X4 ft., built in front of the boiler, instead of under it, the ratio of heating surface to grate being 14.6 to 1. The con- ditions of success in burning wet fuel are the surrounding of the mass so completely with heated surfaces and with burning fuel that it may be rapidly dried, and then so arranging the apparatus that thorough combustion may be secured, and that the rapidity of combustion be precisely equal to and never exceed the rapidity of desiccation. Where this rapidity of combustion is exceeded the dry portion is consumed completely, leaving an uncovered mass of fuel which refuses to take fire. D. M. Myers (Trans. A.S.M.E., 1909) describes some experiments on tan as a boiler fuel. One hundred lbs. of air dried bark fed to the mill will produce 213 lbs. of spent tan containing 65% moisture. Taking 9500 B.T.U. as the heating value per lb. of dry tan and 500° F. as the tempera- ture of the chimney gases, the available heat in 1 lb. of wet tan is 2665 B.T.U. Based on this value as much as 71% efficiency has been obtained in a boiler test with a special iurnace, or 1.93 lbs. of water evaporated from and at 212° per lb. of wet tan. Straw as Fuel. (Eng'g Mechanics, Feb., 1893, p. 55.) — Experiments in Russia showed that winter-wheat straw, dried at 230° F., had the following composition: C, 46.1; H. 5.6; N, 0.42; O, 43.7; Ash, 4.1. Heat- ing value in British thermal units: dry straw, 6290; with 6% water, 5770; with 10% water, 5448. With straws of other grains the heating value of dry straw ranged from 5590 for buckwheat to 6750 for flax. MISCELLANEOUS SOLID FUELS. 809 Clark (S. E., vol. 1, p. 62) gives the mean composition of wheat and barley straw as C, 36; H, 5; O, 38; N, 0.50; Ash, 4.75; water, 15.75, the two straws varying less than 1%. The heating value of straw of this com- position, according to Dulong's formula, and deducting the heat lost in evaporating the water, is 5155 heat units. Clark erroneously gives it as 8144 heat units. Bagasse as Fuel in Sugar Manufacture. — Bagasse is the name given to refuse sugar-cane, after the juice has been extracted. Prof. L. A. Becuel, in a paper read before the Louisiana Sugar Chemists' Associa- tion, in 1892, says: "With tropical cane containing 12.5% woody fibre, a juice containing 16.13% solids, and 83.87% water, bagasse of, say, 66% and 72% mill extraction would have the following percentage composi- tion: 66% bagasse: Woody Fibre, 37; Combustible Salts, 10; Water, 53. 72% bagasse: " " 45; " " 9; " 46. " Assuming that the woody fibre contains 51 % carbon, the sugar and other combustible matters an average of 42.1%, and that 12,906 units of heat are generated for every pound of carbon consumed, the 66% bagasse is capable of generating 297,834 heat-units per 100 lbs. as against 345,200, or a difference of 47,366 units in favor of the 72% bagasse. "Assuming the temperature of the waste gases to be 450° F., that of the surrounding atmosphere and water in the bagasse at 86° F., and the quantity of air necessary for the combustion of one pound of carbon at 24 lbs., the lost heat will be as follows: In the waste gases, heating air from 86° to 450° F., and in vaporizing the moisture, etc., the 66% bagasse will require 112,546 heat units, and 116,150 for the 72% bagasse. "Subtracting these quantities from the above, we find that the 66% bagasse will produce 185,288 available heat-units per 100 lbs., or nearly 24% less than the 72% bagasse, which gives 229,050 units. Accordingly, one ton of cane of 2000 lbs. at 66% mill extraction will produce 680 lbs. bagasse, equal to 1,259,958 available heat-units, while the same cane at 72% extraction will produce 560 lbs. bagasse, equal to 1,282,680 units. "A similar calculation for the case of Louisiana cane containing 10% woody fibre, and 16% total solids in the juice, assuming 75% mill ex- traction, shows that bagasse from one ton of cane contains 1,573,956 heat-units, from which 561,465 have to be deducted. "This would make such bagasse worth on an average nearly 92 lbs. coal per ton of cane ground. Under fairly good conditions, 1 lb. coal will evaporate 71/2 lbs. water, while the best boiler plants evaporate 10 lbs. Therefore the bagasse from 1 ton of cane at 75% mill extraction should evaporate from 689 lbs. to 919 lbs. of water. The juice extracted from such cane would under these conditions contain 1260 lbs. of water. If we assume that the water added during the process of manufacture is 10% (by weight) of the juice made, the total water handled is 1410 lbs. From the juice represented in this case, the commercial massecuite would be about 15% of the weight of the original mill juice, or, say, 225 lbs. Said mill juice 1500 lbs., plus 10%, equals 1650 lbs. liquor handled; and 1650 lbs., minus 225 lbs., equals 1425 lbs., the quantity of water to be evaporated during the process of manufacture. To effect a 71/2-lb. evap- oration requires 190 lbs. of coal, and 142 1/2 lbs. for a 10-lb. evaporation. "To reduce 1650 lbs. of juice to syrup of, say, 27° Baume, requires the evaporation of 1170 lbs. of water, leaving 480 lbs. of syrup. If this work be accomplished in the open air, it will require about 156 lbs. of coal at 71/2 lbs. boiler evaporation, and 117 at 10 lbs. evaporation. "With a double effect the fuel required would be from 59 to 78 lbs., and with a triple effect, from 36 to 52 lbs. " To reduce the above 480 lbs. of syrup to the consistency of commer- cial massecuite means the further evaporation of 255 lbs. of water, requiring the expenditure of 34 lbs. coal at 71/2 lbs. boiler evaporation, and 251/2 lbs. with a 10-lb. evaporation. Hence, to manufacture one ton of cane into sugar and molasses, it will take from 145 to 190 lbs. addi- tional coal to do the work by the open evaporator process; from 85 to 112 lbs. with a double effect, and only 71/2 lbs. evaporation in the boilers, while with 10 lbs. boiler evaporation the bagasse alone is capable of furnishing 8% more heat than is actually required to do the work. With triple-effect evaporation depending on the excellence of the boiler plant, the 1425 lbs. of water to be evaporated from the juice will require between 810 62 and 86 lbs. of coal. These vaiues show that from 6 to 30 lbs. of coal can be spared from the value of the bagasse to run engines, grind cane, etc. "It accordingly appears," says Prof. Becuel, "that with the best boiler plants, those taking up all the available heat generated, by using this heat economically the bagasse can be made to supply all the fuel required by our suerar-houses." E. W. Kerr, in Bulletin No. 117 of the Louisiana Agricultural Experi- ment Station, Baton Rouge, La., gives the results of a study of many different forms of bagasse furnaces. An equivalent evaporation of 21/4 lbs. of steam from and at 212° was obtained from 1 lb. of wet bagasse of a net calorific value of 3256 B.T.U. This net value is that calculated from the analysis by Dulong's formula, minus the heat required to evaporate the moisture and to heat the vapor to the temperature of the escaping chimney gases, 594° F. The approximate composition of bagasse of 75% extraction is given as 51% free moisture, and 28% of water combined with 21 % of carbon in the fibre and sugar. For the best results the bagasse should be burned at a high rate of combustion, at least 100 lbs. per sq. ft. of grate per hour. Not more than 1 .5 lbs. of bagasse per sq. ft. of heating surface per hour should be burned under ordinary conditions, and not less than 1.5 boiler horse- power should be provided per ton of coal per 24 hours. LIQUID FUEL. Products of the Distillation of Crude Petroleum. Crude American petroleum of sp. gr. 0.800 may be split up by fractional distillation as follows (" Robinson's Gas and Petroleum Engines "): Temp, of Distillation Fahr. Distillate. Per- cent- ages. Specific Gravity. Flashing Point. Deg. F. 113° Rhigolene. ) traces. 1.5 10. 2.5 2. .590 to .625 .636 to .657 .680 to .700 .714 to .718 .725 to .737 140 to 158° Chymogene. j '" Gasoline (petroleum spirit) . . Benzine, naphtha C.benzolene ( Benzine, naphtha B I Benzine, naphtha A 158 to 248° 248° 14 to 347° 32 338° and ) upwards. J 482° Kerosene (lamp-oil) 50. 15. 2. 16. .802 to .820 .850 to .915 100 to 122 230 Paraffine wax Lima Petroleum, produced at Lima, Ohio, is of a dark green color, very fluid, and marks 48° Bailing at 15° C. (sp. gr., 0.792). The distillation in fifty parts, each part representing 2% by volume, gave the following results: Per Sp. Per Sp. Per Sp. Per Sp. Per Sp. Per Sp. cent. Gr. cent. Gr. cent. Gr. cent. Gr. cent. Gr. cent. Gr. 0.815 .815 2 0.680 IS 0.720 34 0.764 50 0.802 68 0.820 88 4 .683 20 .728 36 .768 52^ 70 .825 90 6 .685 22 .730 38 .772 to}- .806 72 .830 8 .690 24 .735 40 .778 58 J 73 .830 92") 10 .694 :>tt .740 42 .782 60 .800 76 .810 to >- 12 .698 28 .742 44 .788 62 .804 7S .820 100J 14 .700 30 .746 46 .792 64 .808 82 .818 16 .706 32 .760 48 .800 66 .812 86 .816 RETURNS. 16 per cent naphtha, 70° Baume. 6 per cent paraffine oil. 68 per cent burning oil. 10 per cent residuum. The distillation started at 23° C, this being due to the large amount of naphtha present, and when 60% was reached, at a temperature of 310° C, the hydrocarbons remaining in the retort were dissociated, then gases LIQUID FUEL. 811 escaped, lighter distillates were obtained, and, as usual in such cases, the temperature decreased from 310° C. down gradually to 200° C, until 75% of oil was obtained, and from this point the temperature remained constant until the end of the distillation. Therefore these hydrocarbons in statu moriendi absorbed much heat. (Jour. Am. Chem. Soc.) There is not a good agreement between the character of the materials designated gasoline, kerosene, etc., and the temperature of distillation and densities employed in different places. The following table shows one set of values that is probably as good as any. Boiling Point. Specific Gravity. Density at 59° F. Petroleum ether. Gasoline Naphtha G- ; Naphtha B Naphtha A Kerosene. °F. 104-158 158-176 176-212 212-248 248-302 302-572 0.650-0.660 .660- .670 .670- .707 .707- .722 .722- .737 .753- .864 3 Baume- 85-80 80-78 78-^8 68-64 64-60 56-32 Gasoline is different from a simple substance with a fixed boiling point, and therefore theoretical calculations on the heat of combustion, air necessary, and conditions for vaporizing or carbureting air are of little value. (C. E. Lucke.) Value of Petroleum as Fuel. — Thos. Urquhart, of Russia (Proc. Inst. M. E., Jan., 1889), gives the following table of the theoretical evapo- rative power of petroleum in comparison with that of coal, as determined by Messrs. Favre and Silbermann: Fuel. Specific Gravity at 32° F., Water = 1 .000 Chem. Comp. Heating power, British Thermal Units. Theoret. Evap., lbs. Water per lb. Fuel, from and at 212°F. C. H. O. Penna. heavy crude oil. . . . Caucasian light crude oil . . Caucasian heavy crude oil. Petroleum refuse Good English Coal, Mean 0.886 0.884 0.938 0.928 1.380 84.9 86.3 86.6 87.1 80.0 13.7 13.6 12.3 11.7 5.0 1.4 0.1 1.1 1.2 8.0 20,736 22,027 20,138 19,832 14,112 21.48 22.79 20.85 20.53 14.61 In experiments on Russian railways with petroleum as fuel Mr. Urquhart obtained an actual efficiency equal to 82% of the theoretical heating- value. The petroleum is fed to the furnace by means of a spray-injector driven by steam. An induced current of air is carried in around the injector-nozzle, and additional air is supplied at the bottom of the furnace. Beaumont, Texas, oil analyzed as follows (Eng. Neivs, Jan. 30, 1902): C, 84.60; H, 10.90; S, 1.63; O, 2.87. Sp. gr., 0.92; flash point, 142° F; burning point, 181° F.; heating value per lb., by oxygen calorimeter, 19,060 B.T.U. A test of a horizontal tubular boiler with this oil, by J. E Denton gave an efficiency of 78.5%. As high as 82% has been reported for California oil. Bakersfield, Cal., oil: Sp. gr. 16° Baume; Moisture, 1%; Sulphur, 0.5%. B.T.U. per lb., 18,500. Redondo, Cal., oil, six lots: Moisture, 1.82 to 2.70%; Sulphur, 2.17 to 2.60%: B.T.U. per lb., 17,717 to 17,966. Kilowatt-hours generated per barrel (334 lbs.) of oil in a 5000 K.W. plant, using water-tube boilers, and reciprocating engines and generators having a combined efficiency of 90.2 to 94.75% (boiler economy and steam-rate of engine not stated). 2000 K.W. load, 237.3; 3000 K.W., 256.7: 5000 K.W., 253.4; variable load, 24 hours, 243.8. (C. R. Weymouth, Trans. A.S.M.E., 1908.) 812 FUEL. The following table showing the relative values of petroleum and coal was given by the author in Power, Sept., 1902. It is based on the following assumed data: B.T.U. per lb. of oil 20,000; sp. gr., 0.885; =7.37 lbs. per gal.; 1 barrel = 41 gals. = 310 lbs. Coal, B.T.U. 1 lb. coal 1 barrel oil 1 ton coal per lb. = lbs. oil. = lbs. coal. = barrels oil. 10,000 2. 620 3.23 11,000 1.818 564 3.55 12,000 1.667 517 3.87 13,000 1.538 477 4.19 14,000 1.429 443 4.52 15,000 1.333 413 4.84 From this table we see that if coal of a heating value of only 10,000 B.T.U. per lb. costs $3.23 per ton, and coal of 14,000 B.T.U. per lb. at $4.52 per ton, then the price of oil will have to be as low as $1 a barrel to compete with coal; or, if the poorer coal is $6.26 and the better coal $9.04 per ton, then oil will be the cheaper fuel if it is below $2 per barrel. Fuel Oil Burners. — A great variety of burners are on the market, most of them based on the principle of using a small jet of steam at the boiler pressure to inject the oil into the furnace, in the shape of finely divided spray, and at the same time to draw in the air supply and mix it intimately with the oil. So far as economy of oil is concerned these burners are all of about equal value, but their successful operation depends on the construction of the furnace. This should have a large combustion chamber, entirely surrounded with fire brick, and the jet should be so directed that it will strike a fire-brick surface and rebound before touch- ing the heating surface of the boiler. Burners using air at high pressure, 40 lbs. per sq. in., without steam, have been used with advantage. Lower pressures have been found not sufficient to atomize the oil. When boilers are forced, with a combustion chamber too small to allow the oil spray to be completely burned in it before passing to the boiler surface, dense clouds of smoke result, with deposit of lampblack or soot. Oil vs. Coal as Fuel. {Iron Age, Nov. 2. 1893.) —Test by the Twin City Rapid Transit Company of Minneapolis and St. Paul. This test showed that with the ordinary Lima oil weighing 6.6 pounds per gallon, and costing 2 1/4 cents per gallon, and coal that gave an evapora- tion of 71/2 lbs. of water per pound of coal, the two fuels were equally economical when the price of coal was $3.85 per ton of 2000 lbs. With the same coal at $2.00 per ton, the coal was 37% more economical, and with the coal at $4.85 per ton, the coal was 20% more expensive than the oil. These results include the difference in the cost of handling the coal, ashes, and oil. In 1892 there were reported to the Engineers' Club of Philadelphia some comparative figures, from tests undertaken to ascertain the relative value of coal, petroleum, and gas. Lbs. Water, from and at 212° F. 1 lb. anthracite coal evaporated 9. 70 1 lb. bituminous coal 10.14 1 lb. fuel oil, 36° gravity 16 . 48 1 cubic foot gas, 20 C. P 1, 28 The gas used was that obtained in the distillation of petroleum, having about the same fuel-value as natural or coal-gas of equal candle-power. Taking the efficiency of bituminous coal as a basis, the calorific energy of petroleum is more than 60% greater than that of coal; whereas, theo- retically, petroleum exceeds coal only about 45% — the one containing 14,500 heat-units, and the other 21,000. Crude Petroleum vs. Indiana Block Coal for Steam-raising at the South Chicago Steel Works. (E. C. Potter, Trans. A. I. M. E., xvii, 807.) — With coal, 14 tubular boilers 16 ft. X 5 ft. required 25 men to operate them; with fuel oil, 6 men were required, a saving of 19 men at $2 per day, or $38 per day. ALCOHOL AS FUEL. 813 For one week's work 2731 barrels of oil were used, against 848 tons of coal required for the same work, showing 3.22 barrels of oil to be equiva- lent to 1 ton of coal. With oil at 60 cents per barrel and coal at $2.15 per ton, the relative cost of oil to coal is as $1.93 to $2.15. No evapora- tion tests were made. Petroleum as a Metallurgical Fuel. — C. E. Felton (Trans. A. I. M. E., xvii, 809) reports a series of trials with oil as fuel in steel-heating and open-hearth steel-furnaces, and in raising steam, with results as follows: 1. In a run of six weeks the consumption of oil, partly refined (the paraffine and some of the naphtha being removed), in heating 14- inch ingots in Siemens furnaces was about 6V2 gallons per ton of blooms. 2. In melting in a 30-ton open-hearth furnace 48 gallons of oil were used per ton of ingots. 3. In a six weeks' trial with Lima oil from 47 to 54 gallons of oil were required per ton of ingots. 4. In a six months' trial with Siemens heating-furnaces the consumption of Lima oil was 6 gallons per ton of ingots. Under the most favorable circumstances, charging hot ingots and running full capacity, 41/2 to 5 gallons per ton were required. 5. In raising steam in two 100-H.P. tubular boilers, the feed-water being supplied at 160° F., the average evaporation was about 12 pounds of water per pound of oil, the best 12 hours' work being 16 pounds. In all of the trials the oil was vaporized in the Archer producer, an apparatus for mixing the oil and superheated steam, and heating the mixture to a high temperature. From 0.5 lb. to 0.75 lb. of pea-coal was used per gallon of oil in the producer itself. ALCOHOL AS FUEL. Denatured alcohol is a grain or ethyl alcohol mixed with a denaturant in order to make it unfit for beverage or medicinal purposes. Under acts of Congress of June 7, 1906 and March 2, 1907, denatured alcohol became exempt from internal revenue taxation, when used in the industries. The Government formulas for completely denatured alcohol are: 1. To every 100 gal. of ethyl or grain alcohol (of not less than 180% proof) there shall be added 10 gal. of approved methyl or wood alcohol and 1/2 gal. of approved benzine. (180% proof = 90% alcohol, 10% water, by volume.) 2. To every 100 gal. of ethyl alcohol (of not less than 180% proof) there shall be added 2 gal. of approved methyl alcohol and 1/2 gal. of approved pyridin (a petroleum product) bases. Methyl alcohol, benzine and pyridin used as denaturants must con- form to specifications of the Internal Revenue Department. The alcohol which it is proposed to manufacture under the present law is ethyl alcohol, C2H5OH. This material is seldom, if ever, obtained pure, it being generally diluted with water and containing other alco- hols when used for engines. Specific Gravity of Ethyl Alcohol at 60° F. Compared with Water at 60°. (Smithsonian Tables.) Per cent Al- Per cent Al- Per cent Al- cohol. cohol. cohol. Sp. Gr. Sp.Gr. Sp. Gr. Weight. Vol. Weight. Vol. Weight. Vol. 0.834 85.8 90.0 0.826 88.9 92.3 0.818 91.9 94.5 .832 86.6 90.6 .824 89.6 92.9 .816 92.6 95.0 .830 87.4 91.2 .822 90.4 93.4 .814 93.3 95.5 .828 88.1 91.8 .820 91.1 94.0 .812 94.0 96.0 Tne heat of combustion of ethyl alcohol, 94% by volume, as deter- mined by the calorimeter, is 11,900 B.T.U. per lb. — a little more than half that of gasoline (Lucke). Favre and Silbermann obtained 12,913 B.T.U. for absolute alcohol. The products of complete combustion of alcohol are H2O and CO2. Under certain conditions, with an insufficient supply of air, acetic acid is 814 formed, which causes rusting of the parts of an alcohol engine. This may be prevented by addition to the alcohol of benzol or acetylene. With any good small stationary engine as small a consumption as 0.70 lb. of gasoline, or 1.16 lb. of alcohol per brake H.P. hour may reasonably be expected under favorable conditions (Lucke). References. — H. Diederichs, Intl. Marine Eng'g, July, 1906; Machy., Aug., 1906. C. E. Lucke and S. M. Woodward, Farmer's Bulletin, No. 277, U. S. Dept. of Agriculture, 1907. Eng. Rec, Nov. 2, 1907. T. L. White, Eng. Mag., Sept., 1908. Vapor Pressure of Saturation for Various Liquids, in Mil- limeters of Mercury. (To convert into pounds per sq. in., inches of mercury, multiply by 0.01934; to convert into multiply by 0.03937.) Tem- pera- ture. Pure Ethyl Alco- hol. Pure Methyl Alco- hol. Water. Gaso- line. Tem- pera- ture. Pure Ethyl Alco- hol. Pure Methyl Alco- hol. Water. Gaso- line. °C 5 10 15 20 25 30 F. 32 41 50 59 68 77 86 12 17 24 32 44 59 78 30 40 54 71 94 123 159 5 7 9 13 17 24 32 99 115 133 154 179 210 251 °C. 35 40 45 50 55 60 65 ° F. 95 104 113 122 131 140 149 103 134 172 220 279 350 437 204 259 327 409 508 624 761 42 55 .71 92 117 149 187 301 360 422 493 561 648 739 Vapor Tension of Alcohol and Water , and Degree of Saturation of Air with these Vapors. 1 Pound of Air Contains in Saturated Vapor Tension, Inches Mercury. Temp, degs. F. At 28.95 Inches. At 26.05 Inches. Alcohol Water Alcohol Water Alcohol Water. Vapor. Vapor. Vapor. Vapor. Vapor. Vapor. 50 0.950 0.359 0.055 0.008 0.061 0.009 59 1.283 0.500 0.075 0.011 0.084 0.013 68 1.733 0.687 0.104 0.016 0.117 0.018 77 2.325 0.925 0.144 0.022 0.162 0.025 86 3.090 1.240 0.200 0.031 0.227 0.036 104 5.270 2.162 0.390 0.063 0.450 0.072 122 8.660 3.620 0.827 0.135 1.002 0.164 FUEL GAS. The following notes are extracted from a paper by W. J. Taylor on "The Energy of Fuel" (Trans. A. I. M. E., xviii. 205): Carbon Gas. — In the old Siemens producer, practically all the heat of primary combustion — that is, the burning of solid carbon to carbon monoxide, or about 30% of the total carbon energy — was lost, as little or no steam was used in the producer, and nearly all the sensible heat of the gas was dissipated in its passage from the producer to the furnace, which was usually placed at a considerable distance. Modern practice has improved on this plan, by introducing steam with the air blown into the producer, and by utilizing the sensible heat of the gas in the combustion-furnace. It ought to be possible to oxidize FUEL GAS. 815 one out of every four lbs. of carbon with oxygen derived from water- vapor. The thermic reactions in this operation are as follows: Heat-units. 4 lbs. C burned to CO (3 lbs. gasified with air and 1 lb. with water) develop 17,600 1.5 lbs. of water (which furnish 1.33 lbs. of oxygen to combine with 1 lb. of carbon) absorb by dissociation 10,333 The gas, consisting of 9.333 lbs. CO, 0.167 lb. H, and 13.39 lbs. N, heated 600°, absorbs 3,748 Leaving for radiation and loss 3,519 17,600 The steam which is blown into a producer with the air is almost all con- densed into finely-divided water before entering the fuel, and conse- quently is considered as water in these calculations. The 1.5 lbs. of water liberates 0.167 lb. of hydrogen, which is delivered to the gas, and yields in combustion the same heat that it absorbs in the producer by dissociation. According to this calculation, therefore, 60% of the heat of primary combustion is theoretically recovered by the dis- sociation of steam, and, even if all the sensible heat of the gas be counted, with radiation and other minor items, as loss, yet the gas must carry 4 X 14,500 - (3748 + 3519) = 50,733 heat-units, or 87% of the calo- rific energy of the carbon. This estimate shows a loss in conversion of 13%, without crediting the gas with its sensible heat, or charging it with the heat required for generating the necessary steam, or taking into account the loss due to oxidizing some of the carbon to CO2. In good producer-practice the proportion of CO2 in the gas represents from 4% to 7% of the C burned to CO2, but the extra heat of this combustion should be largely recovered in the dissociation of more water-vapor, and there- fore does not represent as much loss as it would indicate. As a con- veyer of energy, this gas has the advantage of carrying 4.46 lbs. less nitrogen than would be present if the fourth pound of coal had been gasified with air; and in practical working the use of steam reduces the amount of clinkering in the producer. Anthracite Gas. — In anthracite coal there is a volatile combustible varying in quantity from 1.5% to over 7%. The amount of energy derived from the coal is shown in the following theoretical gasification made with coal of assumed composition: Carbon, 85% ; vol. HC, 5%; ash, 10%: 80 lbs. carbon assumed to be burned to CO; 5 lbs. carbon burned to CO2; three fourths of the necessary oxygen derived from air, and one fourth from water. -Products. - Process. Pounds. Cubic Feet. Anal, by Vol. 80 lbs. C burned to CO 186.66 2529.24 33.4 5 lbs. C burned to CO2 18.33 157.64 2.0 5 lbs. vol. HC (distilled) 5.00 116.60 1.6 120 lbs. oxygen are required, of which 30 lbs. from H 2 liber- ate H :.... 3.75 712.50 9.4 90 lbs. from air are associated with N ..301.05 4064.17 53.6 514.79 7580.15 Energy in the above gas obtained from 100 lbs. anthracite: 186.66 lbs. CO 807,304 heat-units. 5.00 " CH 4 117,500 3.75 " H 232,500 1,157,304 Total energy in gas per lb 2,248 " Total energy in 100 lbs. of coal. .. . 1,349,500 Efficiency of the conversion 86%. The sum of CO and H exceeds the results obtained in practice. The sensible heat of the gas will probably account for this discrepancy and, therefore, it is safe to assume the possibility of delivering at least 82% of the energy of the anthracite. 816 Bituminous Gas. — A theoretical gasification of 100 lbs of coal, con- taining 55% of carbon and 32% of volatile combustible (which is above the average of Pittsburgh coal), is made in the following table. It is assume! that 50 lbs. of C are burned to CO and 5 lbs. to CO2; one fourth of the O is derived from steam and three fourths from air; the heat value of the volatile combustible is taken at 20,000 heat-units to the pound. In computing volumetric proportions all the volatile hydrocarbons, fixed as well as condensing, are classed as marsh-gas, since it is only by some such tentative assumption that even an approximate idea of the volumetric composition can be formed. The energy, however, is calcu- lated from weight: / Products. \ Process. Pounds. Cubic Feet. Anal, by Vol. 50 lbs. C burned to CO 116.66 1580.7 27.8 5 lbs. C burned to CO2 18.33 157.6 2.7 32 lbs. vol. HC (distilled) 32.00 746.2 13.2 80 lbs. O are required, of which 20 lbs., derived from H2O, liber- ate H 2.5 475.0 8.3 60 lbs. O, derived from air, are as- sociated with N 200.70 2709.4 47.8 370.19 5668.9 99.8 Energy in 116.66 lbs. CO 504,554 heat-units. " 32.00 lbs. vol. HC 640,000 2.50 lbs.. H 155,000 1,299,554 Energy in coal 1,437,500 Per cent of energy delivered in gas 90.0 Heat-units in 1 lb. of gas 3,484 Water-gas. — Water-gas is made in an intermittent process, by blow- ing up the fuel-bed of the producer to a high state of incandescence (and in some cases utilizing the resulting gas, which is a lean producer-gas), then shutting off the air and forcing steam through the fuel, which dis- sociates the water into its elements of oxygen and hydrogen, the former combining with the carbon of the coal, and the latter being liberated. This gas can never play a very important part in the industrial field, owing to the large loss of energy entailed in its production, yet there are places and special purposes where it is desirable, even at a great excess in cost per unit of heat over producer-gas; for instance, in small high- temperature furnaces, where much regeneration is impracticable, or where the "blow-up" gas can be used for other purposes instead of being wasted. The reactions and energy required in the production of 1000 feet of water-gas, composed, theoretically, of equal volumes of CO and H, are as follows: 500 cubic feet of H weigh 2. 635 lbs. 500 cubic feet of CO weigh 36 . 89 " Total weight of 1000 cubic feet 39 . 525 lbs. Now, as CO is composed of 12 parts C to 16 of O, the weight of C in 36.89 lbs. is 15.81 lbs. and of O 21.08 lbs. When this oxygen is derived from water it liberates, as above, 2.635 lbs. of hydrogen. The heat de- veloped and absorbed in these reactions (roughly, as we will not take into account the energy required to elevate the coal from the tempera- ture of the atmosphere to, say, 1800°) is as follows: Heat-units. 2.635 lbs. H. absorb in dissociation from water 2.635 X 62,000 = 163,370 15.81 lbs. C burned to CO develops 15.81 X 4400 = 69,564 Excess of heat-absorption over heat-development = 93,806 If this excess could be made up from C burnt to CO 2 without loss by radiation, we would only have to burn an additional 4.83 lbs. C to supply this heat, and we could then make 1000 feet of water-gas from 20.64 lbs. 817 of carbon (equal 24 lbs. of 85% coal). This would be the perfection of gas-making, as the gas would contain really the same energy as the coal; but instead, we require in practice more than double this amount of coal and do not deliver more than 50% of the energy of the fuel in the gas, because the supporting heat is obtained in an indirect way and with imperfect combustion. Besides this, it is not often that the sum of CO and H exceed 90%, the balance being CO2 and N. But water-gas should be made with much less loss of energy by burning the "blow-up" (pro- ducer) gas in brick regenerators, the stored-up heat of which can be returned to the producer by the air used in blowing-up. The following table shows what may be considered average volumetric analyses, and the weight and energy of 1000 cubic feet, of the four types of gases used for heating and illuminating purposes: Natural Gas. Coal- gas. Water- gas. Producer-gas. CO 0.50 2.18 92.6 0.31 0.26 3.61 0.34 6.0 46.0 40.0 4.0 0.5 1.5 0.5 1.5 32.0 735,000 45.0 45.0 2.0 Anthra. 27.0 12.0 1.2 Bitu. 27.0 H 12.0 CH t . 2.5 0.4 CO2 N O 4.0 2.0 0.5 1.5 45.6 322,000 2.5 57.0 0.3 2.5 56.2 0.3 Pounds in 1000 cubic feet Heat-units in 1000 cubic feet. . . . 45.6 1,100,000 65.6 137,455 65.9 156,917 Natural Gas in Ohio and Indiana. (Eng. and M. J., April 21, 1894.) Fos- toria, O. Find- lay, O. St. Mary's, O. Muncie, Ind. Ander- son, Ind. Koko- mo, Ind. Mar- ion, Ind. 1.89 92.84 .20 .55 .20 .35 3.82 .15 1.64 93.35 .35 .41 .25 .39 3.41 .20 1.94 93.85 .20 .44 .23 .35 2.98 .21 2.35 92.67 .25 .45 .25 .35 3.53 .15 1.86 93.07 .47 .73 .26 .42 3.02 .15 1.42 94.16 .30 .55 .29 .30 2.80 .18 1.20 93.57 Olefiant gas Carbon monoxide . Carbon dioxide .... .15 .60 .30 .55 3.42 Hydrogen sulphide .20 Natural Gas as a Fuel for Boilers. — J. M. Whitham {Trans. A. S. M. E., 1905) reports the results of several tests of water-tube boilers with natural gas. The following is a condensed statement of the results : Cook Vertical. Heine. Cahall Vert. Rated H.P. of boilers 1500 1500 200 200 200 300 300 H.P. developed 1642 1507 155 218 258 340 260 Temperature at chimney 521 494 386 450 465 406 374 Gas pressure at burners, oz. 6.9 6.4 4.8 7to30 Cu. ft. of gas per boiler. . H.P.-hour 44.9* 41.0* 46. Of 40. 7f 38. 3f 42.3 34 Boiler efficiency, % 72.7 65.8 ... 74.9 * Reduced to 4 oz. pressure and 62° F. t Reduced to atmos. press, and 32° F. 818 FUEL. Six tests by Daniel Ash worth on 2-flue horizontal boilers gave cu. ft. of gas per boiler H.B. hour, 58.0; 59.7; 67.0; 63.0; 74.0; 47.0. On the first Cook boiler test, the chimney gas, analyzed by the Orsat apparatus, showed 7.8 C0 2 ; 8.05 O; 0.0 CO; 84.15 N. This shows an excessive air supply. White versus Blue Flame. — Tests were made with the air supply throt- tled at the burners, so as to produce a white flame, and also unthrottled, producing a blue flame with the following results: Pressure of gas at burners, oz Kind of flame Boiler H. P. made per 250-H.P. boiler Cu. ft. of gas (at 4 oz. and 60° F.) per H.P. hour Chimney temperature White 247 Blue 213 White 297 41.6 478 Blue 271 37.9 511 White 255 40 502 Blue 227 43.1 508 Average of 6 tests,— White, 266 H.P., 43.6 cu. ft.; Blue, 237 H.P., 43.8 cu. ft., showing that the economy is the same with each flame, but the capacity is greatest with the white flame. Mr. Whitham's principal conclusions from these tests are as follows: (1) There is but little advantage possessed by one burner over another. (2) As good economy is made with a blue as with a white or straw flame, and no better. (3) Greater capacity may be made with a straw-white than with a blue flame. (4) An efficiency as high as from 72 to 75 per cent in the use of gas is seldom obtained under the most expert conditions. (5) Fuel costs are the same under the best conditions with natural gas at 10 cents per 1000 cu. ft. and semi-bituminous coal at $2.87 per ton of 2240 lbs. (6) Considering the saving of labor with natural gas, as compared with hand-firing of coal, in a plant of 1500 H.P., and coal at $2 per ton of 2240 lbs., gas should sell for about 10 cents per 1000 cu. ft Analyses of Natural Gas. Illuminants 0.45 0.15 0.50 1.6 Carbonic oxide 0.00 0.00 0.15 1.8 Hydrogen 0.20 0.30 0.25 0.3 Marsh gas 81.05 83.20 83.40 81.9 Ethane 17.60 15.55 15.40 13.2 Carbonic acid . 00 . 20 . 00 0.0 Oxygen 0.15 0.10 0.00 0.4 Nitrogen 0.55 0.50 0.30 0.8 B.T.U. per cu. ft. at 60° F. and 14.7 lbs. barometer 1030 1020 1026 1098 The first three analyses are of the gas from nine wells in Lewis Co., W. Va.; the last is from a mixture from fields in three states supplying Pittsburg, Pa., used in the tests of the Cook boiler. Producer-gas from One Ton of Coal. (W. H. Blauvelt, Trans. A. I. M. E., xviii, 614.) Analysis by Vol . Per Cent. Cubic Feet. Lbs. Equal to — CO * H CIL C2H4 CO2. N (by difference) 25.3 9.2 3.1 0.8 3.4 58.2 33,213.84 12,077.76 4,069.68 1,050.24 4,463.52 76,404.96 2451.20 63.56 174.66 77.78 519.02 5659.63 1050.51 lbs.C + 1400.7 lbs. O. 63.56 " H. 174.66 " CH 4 . 77.78 " C2H4. 141.54 " C + 377. 44 lbs. O. 7350.17 " Air. 100~0 131,280.00 8945.85 FUEL GAS. 819 Calculated upon this basis, the 131,280 ft. of gas from the ton of coal contained 20,311,162 B.T.U., or 155 B.T.U. per cubic ft., or 2270 B. T.U. per lb. The composition of the coal from which this gas was made was as follows: Water, 1.26%; volatile matter, 36.22%; fixed carbon, 57.98%; sulphur, 0.70%; ash, 3.78%. One ton contains 1159.6 lbs. carbon and 724.4 lbs. volatile combustible, the energy of which is 31,302,200 B.T.U. Hence, in the processes of gasification and purification there was a loss of 35.2% of the energy of the coal. The composition of the hydrocarbons in a soft coal is uncertain and quite complex; but the ultimate analysis of the average coal shows that it approaches quite nearly to the composition of CH 4 (marsh-gas). Mr. Blauvelt emphasizes the following points as highly important in soft-coal producer-practice: First. That a large percentage of the energy of the coal is lost when the gas is made in the ordinary low producer and cooled to the temperature of the air before being used. To prevent these sources of loss, the producer should be placed so as to lose as little as possible of the sensible heat of the gas, and prevent condensation of the hydrocarbon vapors. A high fuel-bed should be carried, keeping the producer cool on top, thereby preventing the breaking-down of the hydrocarbons and the deposit of soot, as well as keeping the carbonic acid low. Second. That a producer should be blown with as much steam mixed with the air as will maintain incandescence. This reduces the percentage of nitrogen and increases the hydrogen, thereby greatly enriching the gas. The temperature of the producer is kept down, diminishing the loss of heat by radiation through the walls, and in a large measure preventing clinkers. The Combustion of Producer-gas. (H. H.Campbell, Trans. A. I. M. E., xix, 128.) — The combustion of the components of ordinary pro- ducer-gas may be represented by the following formulae: C2H4 +60 = 2C0 2 + 2H 2 0; 2H+0 = H 2 0; CH 4 +4.0= CO2+2H2O; CO + O = CO2. Average Composition by Volume of Producer-gas: A, made with Open Grates, no Steam in Blast; B, Open Grates, Steam-jet in Blast. 10 Samples of Each. ; CO2. O. C2H4. CO. H. CH 4 . N. A min 3.6 0.4 0.2 20.0 5.3 3.0 58.7 A max 5.6 0.4 0.4 24.8 8.5 5.2 64.4 A average 4.84 0.4 0.34 22.1 6.8 3.74 61.78 B min 4.6 0.4 0.2 20.8 6.9 2.2 57.2 B max 6.0 0.8 0.4 24.0 9.8 3.4 62.0 B average 5.3 0.54 0.36 22.74 8.37 2.56 60.13 The coal used contained carbon 82%, hydrogen 4.7%. The following are analyses of products of combustion: CO2. O. CO. CH 4 . H. N. Minimum 15.2 0.2 trace. trace. trace. 80.1 Maximum 17.2 1.6 2.0 0.6 2.0 83.6 Average 16.3 0.8 0.4 0.1 0.2 82.2 Proportions of Gas Producers and Scrubbers. (F. C. Tryon, Power, Dec. 1, 1908.) — Small inside diameter means excessive draft through the fire. If a fire is forced, as will be necessary with too small an inside diam- eter, the results will be clinkers and blow-holes or chimneys through the fire bed, with excess CO2 and weak gas; clinkers fused to the lining, and burning out of grates. If sufficient steam is used to keep down the ex- cessive heat, the result is likely to be too much hydrogen in the gas, with the attendant engine troubles. The lining should never be less than 9 in. thick even in the smaller sizes, and a 100-H.P., or larger, producer should have at least 12 in. of generator lining. The lining next to the fire bed should be of the best quality of refractory material. A good lining consists of a course of soft common bricks put in edgewise next to the steel shell of the generator, laid in Portland cement; then a good firebrick 6 in. thick laid inside to fit the circle, the bricks being dipped as laid in a fine grouting of ground firebrick. If we take 11/4 lbs. of coal per H.P.-hour as a fair average and 10 lbs. of 820 coal per hour per square foot of internal fuel-bed cross-section, with 9 in. of refractory lining up to 100 H.P. and at least 12 in. of lining on larger sizes, the generator will give good gas without forcing and without excess- ive heat in the zone of complete combustion. A 200-H.P. producer on this basis consumes 250 lbs. of coal at full load, and at 10 lbs. per sq. ft. internal area 25 sq. ft. will be necessary. With a 12-in. lining the outside diameter will be 92 in. Practice has shown that the depth of the fuel bed should never be less than the inside diameter up to 6 ft.; above this size the depth can be adjusted as experience indicates the best working results. Assuming for a 200-H.P. producer 18 in. for the ashpit below the grate, 12 in. for the thickness of the grate and the ashes to protect it, 68 in. depth of fuel bed, 24 in. above the fuel to the gas outlet, the height will be 10 ft. 4 in. to the top of the generator; above this the coal-feeding hopper, say 32 in. high, is mounted; this makes the height over all 13 ft. The wet scrubber of a gas producer should be of ample size to cool the gas to atmospheric temperature and wash out most of the impurities. A good rule is to make its diameter three-fourths that of the inside diam- eter of the generator and the height one and one-half times the height of the generator shell. For a 100-H.P. producer, 4 ft. inside diam., the wet scrubber should be 3 ft. inside diam., and if the generator shell is 8 ft. 6 in. high, the scrubber should be 12 ft. 9 in. high. When filled with the proper amount of baffling and scrubbing material (coke is commonly used), the scrubber will have space for about 30 cu. ft. of gas. A 100-H.P. gas engine using 12,000 B.T.TJ. per H.P.-hour will use 160 cu. ft. of 125- B.T.TJ. gas per minute. The wet scrubber will therefore be emptied 5 1/3 times every minute, and would require about 8 1/3 gallons of water per minute; if the diameter of the scrubber were reduced one-third the vol- ume of water necessary to cool and scrub the gas would have to be doubled. Gas must be cooled below 90° F. to enable it to give up the impurities it carries in suspension, and even lower than this to condense its moisture. A separate dry scrubber with two compartments should always be pro- vided and the piping between the two scrubbers so arranged that the gas can be turned into either part of the dry scrubber at will. The dry scrubber should be equal in area to the inside of the generator, and the depth of each part should be sufficient to accommodate at least 2 cu. ft. of scrubbing material and give 1 cu. ft. of space next to the outlet. Oil- soaked excelsior is a good scrubbing material and should be packed as closely as possible. Taking as the standard the dimensions above stated for the different parts of a producer-gas plant, a list of dimensions for different horse-power capacities would be about as in the following table. Dimensions of Gas Producers and Scrubbers. Producers. Wet Scrub- bers. Dry Scrubbers. H.P. Inside Diam. Out- side Diam. Height. Diam. Height. Diam. Height. in. in. ft. in. in. ft. in. in. ft. in. 25 24 42 6 6 18 9 9 Single... 24 3 35 28 46 6 10 21 10 3 ...do.... 28 3 50 34 52 7 4 26 11 Double. 34 6 60 37 55 7 7 28 11 5 ...do.... 37 6 75 42 60 8 32 12 ...do.... 42 6 100 48 72 8 6 36 12 9 ...do.... 48 7 125 54 78 9 6 41 14 3 ...do.... 52 7 150 58 82 9 10 44 14 9 ...do.... 58 7 6 175 63 87 10 3 48 15 5 ...do.... 63 7 6 200 68 92 10 8 51 16 ...do.... 68 7 6 The inside diameter of the producers corresponds to the formula H.P. = 6.25d 2 . GAS PRODUCERS, 821 Gas Producer Practice. — The following notes on gas producers are condensed from the catalogue of the Morgan Construction Co. The Morgan Continuous Gas Producer is made in the following sizes: Diana, inside of lining, ft 6 8 10 12 Area of gas-making surface, sq. ft 28 50 78.5 113 24-hour capacity with good coal, tons 4 7 10 15 Diam. of outlet, in 20 27 33 40 The best coal to buy for a producer in any locality is that which by analysis or calorimeter test shows the most heat units for a dollar. It rarely pays to buy gas coal unless it can be had at a moderate cost over the ordinary steam bituminous grade. For very high temperature melting operations a fairly high percentage of volatile matter is necessary to give a luminous flame and intensify the radiation from the roof of the furnace. Freely burning gas coals are the most easily gasified, and the capacity of the producer to handle these coals is twice as great as when a slaty, dirty coal, high in ash and sulphur, is used. It is usually best to use "run-of- mine" coal, crushed at the mine to pass a 4-in. ring. It never pays to use slack coal, for it cuts down the capacity by choking the blast, which has to be run at high pressure to get through the fire, overheating the gas and lowering the efficiency of the producer. There is always a certain amount of CO2 formed, even in the best practice; in fact, it is inevitable, and if kept within proper limits does not constitute a net loss of efficiency, especially with very short gas flues, because the energy of the fuel so burned is represented in the sensible heat or tem- perature of the gas, and results in delivering a hot gas to the furnace. The best result is at about 4% CO2, a gas temperature between 1100° and 1200° F., and flues less than 100 ft. long. The amount of steam required to blow a gas producer is from 33% to 40% of the weight of the fuel gasified. If 30 lbs. of steam is called a standard horse-power, we have therefore to provide about 1 H.P. of steam for every 80 lbs. of coal gasified per hour or for every ton of coal gasified in 24 hours. In the original Siemens air-blown producer about 70% of the whole gas was inert and 30% combustible. Then with the advent of steam-blown producers the dilution was reduced to about 60%, with 40% combustible. Now, under the system of automatic, feed, uniform conditions, perfect distribution and adjustment of the steam blast here presented, we are able to reduce the nitrogen to 50% and sometimes less. In the best practice the volume of gas from the producer is now reduced to about 60 cu. ft. per pound of coal, of which 30 cu. ft. are nitrogen. These volumes are measured at 60° F. The temperature of the gas leaving the producer under best modern conditions is about 1200° F. It can be run cooler than this, but not much, except at a sacrifice of both quantity and quality. At this temperature, the sensible heat carried by the gas is 1200 X 0.35 (average specific heat) = 420 B.T.U. per pound. As one pound of good gas is about 16 cu. ft. and carries about 16 X 180 = 2880 heat units at normal temperature, we see that the sensible heat carried away represents about one-seventh, or over 14% of the combustive energy, which is much too large a percentage to lose whenever it can be utilized by using the gas at the temperature at which it is made. Capacity of Producers. — The capacity of a gas producer is a varying quantity, dependent upon the construction of the producer and upon the quality of the coal supplied to it. The point is, not to push the producer so hard as to burn up the gas within it; also to avoid blowing dust through into the flues. These two limitations in a well-constructed automatically fed gas producer occur at about the same rate of gasification, namely, at about 10 lbs. per sq. ft. of surface per hour with bituminous coal carry- ng 10% of ash and 1 1/2 % of sulphur. With gas coal, having high volatile percentage and low ash, this rate can be safely increased to 12 lbs. and in some cases to 15 lbs. per sq. ft. At 10 lbs. per sq. ft., the capacity of a gas producer 8 ft. internal diameter is 500 lbs. per hour, which with gas coals may be increased to a maximum of about 700 lbs. It frequently happens that the cheapest coal available is of such quality that neither of these figures can be reached, and the gasification per sq. ft. has to be cut down to 6 or 7 lbs. per hour to get the best results. 822 FUEL Flues. — It is necessary to provide large flue capacity and to carry the full area right up to the furnace ports, which latter may be slightly reduced to give the gas a forward impetus. Generally speaking, the net area of a flue should not be less than Vi6 of the area of the gas-making surface in the producers supplying it. Or it may be stated thus: — The carrying capa- city of a hot gas flue is equivalent to 200 lbs. of coal per hour per sq. ft. of section. Loss of Energy in a Gas Producer. — The total loss from all sources in the gasification of fuel in a gas producer under fairly good conditions, when the gas is used cold or when its sensible heat is not utilized, ranges between 20% and 25%, which under very bad conditions may be increased to 50%. The loss under favorable conditions, using the gas hot, is reduced to as low as 10%, which also includes the heat of the steam used in bloving. Test of a Morgan Producer. — The following is the record of a test made in Chicago by Robert W. Hunt & Co. The coal used was Illinois " New Kentucky" run-of-mine of the following analysis: — Fixed carbon, 50.87; volatile matter, 37.32; moisture, 5.08; ash (1.12 sulphur) , 6.73. The average of all the gas analyses bv volumeis as follows : CO, 24.5; H, 17.8; CH 4 and C 2 H 4 , 6.8; total combustibles, 49.1%; C0 2 , 3.7; O, 0.4; N, 46.8; total non-combustibles, 50.9%. Average depth of fuel bed, 3 ft. 4 in. Average pressure of steam on blower, 4.7 lbs. per sq. in. Analysis of ash: combustible, 4.66%; non- combustible, 95.34%. Percentage of fuel lost in the ash, 4.66 X 6.73 -*- 100 = 0.3%. High Temperature Required for Production of CO. — In an ordinary coal fire, with an excess of air CO2 is produced, with a high temperature. When the thickness of the coal bed is increased so as to choke the air sup- ply CO is produced, with a decreased temperature. It appears, however, that if the temperature is greatly lowered, CO2 instead of CO will be pro- duced notwithstanding the diminished air supply. Herr Ernst (Eng'g, April 4, 1893) holds that the oxidation of C begins at 752° F., and that CO2 is then formed as the main product, with only a small amount of CO, whether the air be admitted in large or in small quantities. When the rate of combustion is increased and the temperature rises to 1292° F. the chief product is CO2 even when the exhaust gases contain 20% by volume of CO2, which is practically the maximum limit, proving that all the oxygen has been consumed. Above 1292° F. the proportion of CO rapidly increases until 1823° F. is reached, when CO is exclusively produced. Experiments reported by J. K. Clement and H. A. Grine in Bulletin No. 393 of the U. S. Geological Survey, 1909, show that with the rate of flow of gas and the depth of fuel bed which obtain in a gas producer a temper- ature of 1100° C. (2012° F.) or more is required for the formation of 90% CO gas from C0 2 and charcoal, and 1300° (2372° F.) for the same percen- tage from C0 2 and coke, and from C0 2 and anthracite coal. With a tem- perature 100° C. (180° F.) lower than these the resultant gas will contain about 50% CO. It follows that the temperature of the fuel bed of the gas producer must be at least 1300° C. in order to yield the highest possible percentage of CO. The Mond Gas Producer is described by H. A. Humphrey in Proc. Inst. C. E., vol. cxxix, 1897. The producer, which is combined with a by-prod- uct recovery plant, uses cheap bituminous fuel and recovers from it 90 lbs. of sulphate of ammonia per ton, and yields a gas suitable for gas engines and all classes of furnace work. The producer is worked at a much lower temperature than usual, due to the large quantity of superheated steam introduced with the air, amounting to more than "twice the weight of the fuel. The gas containing the ammonia is passed through an absorb- ing apparatus, and treated so that 70% of the original nitrogen of the fuel is recovered. The result of a test showed that for every ton of fuel about 2.5 tons of steam and 3 tons of air are blown through the grate, the mixture being at a temperature of about 480° F. The greater part of this steam passes through the producer undecomposed, its heat being used in a regenerator to furnish fresh steam for the producer. More than 0.5 ton of steam is decomposed in passing through the hot fuel, and nearly 4.5 tons of gas are produced from a ton of coal, equal to about 160,000 cu. ft. at ordinary atmospheric temperature. The gas has a calorific power of 81% of that of the original fuel. Mr. Humphrey gives the following table showing the relative value of different gases. FUEL GAS. 823 Volume per cent. fc4, 8 c AS .1 Hi «« O il sa . S «> S I °3 S A . O o3 II a o a s co Q ^ m O 24.8 8.6 18.73 20.0 56.9 48.0 2.3 2.4 0.31 22.6 39.5 nil nil 0.31 4.0(?) 3.0 3.8 13.2 24.4 25.07 21.0 8.7 7.5 46.8 59.4 48.98 49.5 5.8 0.5 12.9 5.2 6.57 5.0 3.0 nil 100.0 100.0 100.0 100.0 100.0 100.0 40.3 35.4 44.42 45.0 91.2 98.8 112.4 101.4 113.2 154.0 410.0 581.0 85.9 74.7 88.9 115.3 284.0 381.0 154.6 134.5 160.0 207.5 511.2 658.8 1,374 1,195 1,432 1,845 4,544 6,096 Hydrogen (H) Marsh gas (CH 4 ) C n H 2n gases Carbonic oxide (CO) Nitrogen (N) Carbonic acid (CO2) Total volume Total combustible gases Theoretical. Air required for combustion . Calorific value per cu. ft., in lb. °C. units Do.,B.T.U. percu. ft Do., per litre, gram ° C. units 22.0 67.0 6.0 0.6 3.0 0.6 100.0 95.6 806.0 495.8 892.4 7,932 Note. — Where the volume per cent does not add up to 100 the slight difference is due to the presence of oxygen. The following is the analysis of gas made in a Mond producer at the works of the Solvay Process" Co. in Detroit, Mich. (Mineral Industry, vol. viii, 1900): CO2, 14.1; O, 0.3; N, 42.9; H, 25.9; CH 4 , 4.1; CO, 12.7. Com- bustible, 42.7%. Calories per litre, 1540, = 173 B.T.U. per cu. ft. Relative Efficiencies of Different Coals in Gas Producer and Engine Tests. — The following is a condensed statement of the principal results obtained in the gas-producer tests of the U. S. Geological Survey at St. Louis in 1904. (R. H. Fernald, Trans. A. S. M. E., 1905.) Sample. B.t.u. per lb. com- bus- tible. Pounds per elec- trical H.P. hour at switchboard. Sample. B.t.u. per lb. com- bus- tible. Pounds per elec- trical H.P. hour at switchboard. Coal as fired. Dry coal. Com- bus- tible. Coal as fired. Dry coal. Com- bus- tible. Ala. No. 2.... Colo. No. 3... 111. No. 3 111. No. 4 Ind.No. 1.... Ind.No. 2.... Okla.No. 1... Okla.No. 4... Iowa No. 2. . . Kan. No. 5. . . 14820 13210 14560 14344 14720 14500 14800 13890 13950 15200 1.71 2.14 1.93 2.01 2.17 1.68 1.92 1.57 2.07 1.69 1.64 1.71 1.79 1.76 1.93 1.55 1.83 1.43 1.73 1.62 1.53 1.58 1.60 1.57 1.71 1.39 1.66 1.17 1.30 1.43 Ky.No. 3.. Mo. No. 2.. Mont. No. 1 N.Dak.No.2 Texas No. 1 Texas No. 2 W.Va.No.l W.Va.No.4 W.Va.No.7 Wyo. No. 2 14650 14280 13580 12600 12945 12450 15350 15600 15800 13820 2.05 1.94 2.54 3.80 3.34 2.58 1.60 1.32 1.53 2.28 1.91 1.71 2.25 2.29 2.22 1.71 1.57 1.29 1.50 2.07 1.72 1.43 1.98 2.05 1.88 1.52 1.48 1.17 1.40 1.60 The gas was made in a Taylor pressure producer rated at 250 H.P. Its inside diam. was 7 ft., area of fuel bed 38.5 sq. ft., height of casing 15 ft.; rotative ash table; centrifugal tar extractor. The engine was a 3-cylinder 824 FUEL. vertical Westinghouse, 19 in. diam., 22 in. stroke, 200 r.p.m., rated at 235 B.H.P. Comparing the results of the W. Va. No. 7 coal, the best on the list, with the North Dakota coal, the one which gave the poorest results, the heat values per lb. combustible of the coals are as 1 to 0.808; reciprocal, 1 to 1.24; the lbs. combustible per E. H. P. hour as 1 to 1.75, and lbs. coal as fired per E. H. P. hour as 1 to 2.88. The relative thermal efficiencies of the engine with the two coals are as 2.05 to 1.17, or as 1 to 0.578. The analyses by volume of the dry gas obtained from the two coals was : CO-2 O CO H CH 4 N Total combustible. N. Dak 10.16 0.24 15.82 11.16 3.74 58.88 40.06 W. Va 8.69 0.23 20.90 14.33 4.85 51.02 30.72 The dry-gas analysis shows the North Dakota gas to be by far the best; its much lower result in the engine test is due to the smaller quantity of gas produced per lb. of coal, which was 22.7 cu. ft. per lb. of coal as fired, as compared with 70.6 cu. ft. for the W. Va. coal, measured at 62° F. and 14.7 lb. absolute pressure. Use of Steam in Producers and in Boiler-furnaces. (R. W. Ray- mond, Trans. A. I. M. E., xx, 635.) — No possible use of steam can cause a gain of heat. If steam be introduced into a bed of incandescent carbon it is decomposed into hydrogen and oxygen. The heat absorbed by the reduction of one pound of steam to hydrogen is much greater in amount than the heat generated by the union of the oxygen thus set free with carbon, forming either carbonic oxide or car- bonic acid. Consequently, the effect of steam alone upon a bed of incan- descent fuel is to chill it. In every water-gas apparatus, designed to produce by means of the decomposition of steam a fuel-gas relatively free from nitrogen, the loss of heat in the producer must be compensated by some reheating device. This loss may be recovered if the hydrogen of the steam is subsequently burned, to form steam again. Such a combustion of the hydrogen is contemplated, in the case of fuel-gas, as secured in the subsequent use of that gas. Assuming the oxidation of H to be complete, the use of steam will cause neither gain nor loss of heat, but a simple transference, the heat absorbed by steam decomposition being restored by hydrogen com- bustion. In practice, it may be doubted whether this restoration is ever complete. But it is certain that an excess of steam would defeat the reaction altogether, and that there must be a certain proportion of steam, which permits the realization of important advantages, without too great a net loss in heat. The advantage to be secured (in boiler furnaces using small sizes of anthracite) consists principally in the transfer of heat from the lower side of the fire, where it is not wanted, to the upper side, where it is wanted. The decomposition of the steam below cools the fuel and the grate-bars, whereas a blast of air alone would produce, at that point, intense combustion (forming at first CO2), to the injury of the grate, the fusion of part of the fuel, etc. Gas Analyses by Volume and by Weight. — To convert an analysis of a mixed gas by volume into analysis by weight: Multiply the percentage of each constituent gas by its relative density, viz: CO2 by 11, O by 8, CO and N each by 7, and divide each product by the sum of the products. Conversely, to convert analysis by weight into analysis by volume, divide the percentage by weight of each gas by its relative density, and divide each auotient by the sum of the quotients. Gas-fuel for Small Furnaces. — E. P. Reichhelm (Am. Mach., Jan. 10, 1895) discusses the use of gaseous fuel for forge fires, for drop-forging, in annealing-ovens and furnaces for melting brass and copper, for case- hardening, muffle-furnaces, and kilns. Under ordinary conditions, in such furnaces he estimates that the loss by draught, radiation, and the heating of space not occupied by work is, with coal, 80%, with petro- leum 70%, and with gas above the grade of producer-gas 25%. He gives the following table of comparative cost of fuels, as used in these furnaces: ACETYLENE AND CALCIUM CARBIDE. 825 Kind of Gas. Natural gas Coal-gas, 20 candle-power Carburetted water-gas Gasolene gas, 20 candle-power Water-gas from coke Water-gas from bituminous coal. . . . Water-gas and producer-gas mixed . Producer-gas Naphtha-gas, fuel 2i/ 2 gals, per 1000 ft. M.2 3 0i 1,000,000 675,000 646,000 690,000 313,000 377,000 185,000 150,000 306,365 3 3 CflN 750,000 506,250 484,500 517,500 234,750 282,750 138,750 112,500 229,774 $1.25 1.00 .90 .40 .45 .20 .15 .15 Coal, $4 per ton, per 1,000,000 heat-units utilized Crude petroleum, 3 cts. per gal., per 1,000,000 heat-units.. $2.46 2.06 1.73 1.70 1.59 1.44 1.33 .65 .73 .73 Mr. Reichhelm gives the following figures from practice in melting brass with coal and with naphtha converted into gas: 1800 lbs. of metal require 1080 lbs. of coal, at $4.65 per ton, equal to $2.51, or, say, 15 cents per 100 lbs. Mr. T.'s report: 2500 lbs. of metal require 47 gals, of naphtha, at 6 cents per gal., equal to $2.82, or. say, 11V4 cents per 100 lbs. Blast-Furnace Gas. — The waste-gases from iron blast furnaces were formerly utilized only for heating the blast in the hot-blast ovens and for raising steam for the blowing-engine pumps, hoists and other auxiliary apparatus. Since the introduction of gas engines for blowing and other purposes it has been found that there is a great amount of surplus gas available for other uses, so that a large power plant for furnishing electric current to outside consumers may easily be run by it. H. Freyn, in a paper presented before the Western Society of Engineers (Eng. Rec, Jan. 13, 1906), makes an elaborate calculation for the design of such a plant in connection with two blast furnaces of a capacity of 400 tons of pig iron each per day. Some of his figures are as follows: The two fur- naces would supply 4,350,000 cu. ft. of gas per hour, of 90 B.T.U. average heat value per cu. ft. The hot-blast stoves would require 30% of this, or 1,305,000 cu. ft.; the gas-blowing engines 720,000 cu. ft.; pumps, hoists and lighting machinery, 120,000 cu. ft.; gas-cleaning machinery, 120,000 cu. ft.; losses in piping, 48,000 cu. ft.; leaving available for outside uses, in round numbers, 2,000,000 cu. ft. per hour. At the rate of 100 cu. ft. of gas per brake H.P. hour this would supply engines of 20,000 H.P., but assum- ing that on account of irregular working of the furnaces only half this amount would be available for part of the time, a 10,000-H.P. plant could be run with the surplus gas of the two furnaces. Taking into account the cost of the plant, figured at $61.60 per B.H.P., interest, depreciation, labor, etc., the annual cost of producing one B.H.P., 24 hours a dayi is $17.88, no value being placed on the blast-furnace gas, and 1 K.W. hour would cost 0.295 cent, which is far below the lowest figure ever reached with a steam-engine power plant. Blast-furnace gas is composed of nitrogen, carbon dioxide and carbon monoxide, the latter being the combustible constituent. An analysis reported in Trans. A.I.M.E., xvii, 50, is, by volume, CO2, 7.08; CO, 27.80; O, 0.10; N, 65.02. The relative proportions of CO2 and CO vary con- siderably with the conditions of the furnace. ACETYLENE AND CALCIUM CARBIDE. Acetylene, C2H2, contains 12 parts C and 1 part H, or 92.3% C, 7.7% H It is described as follows in a paper on Calcium Carbide and Acetylene by J. B. Morehead (Am. Gas Light Jour., July 10, 1905): Acetylene is a colorless and tasteless gas. When pure it has a sweet, etheral odor, but in the commercial form it carries small percentages of phosphoreted and sulphureted hydrogen which give it a pungent odor. One cu. ft. requires 11.91 cu. ft. of air for its complete combustion. Its 826 specific gravity is 0.92, air being 1. It is the nearest approach to gaseous carbon, and it possesses a higher candle power than any other known sub- stance, or 240 candles for 5 cu. ft. It is soluble in its own volume of water, and in varying proportions in ether, alcohol, turpentine and acetone. It liquefies under a pressure of 700 lbs. per sq. in. at 70° F. The pressure necessary for liquefaction varies directly with the temperature up to 98°, which is its critical temperature, beyond which it is impossible to liquefy the gas at any pressure. When calcium carbide is brought into contact with water, the calcium robs the water of its oxygen and forms lime and thus frees the hydrogen, which combines with the carbon of the carbide to form acetylene. Sixty- four lbs. of calcium carbide combine with 36 lbs. of water and produce 26 lbs. of acetylene and 17 lbs. of pure, slacked lime. [The chemical re- action is CaC 2 + 2H 2 = C2H2 + Ca(OH) 2 .] Chemically pure calcium carbide will yield at 70° F. and 30 in. mercury, 5.83 cu. ft. acetylene per pound of carbide. Commercially pure carbide is guaranteed to yield 5 cu. ft. of acetylene per pound, and usually exceeds the guarantee by a few per cent. The reaction between calcium carbide and water, and the subsequent slacking of the calcium oxide produced, give rise to considerable heat. This heat from one pound of chemically pure cal- cium carbide amounts to sufficient to raise the temperature of 4.1 lbs. of water from the freezing to the boiling point. There are two types of generators; one in which a varying quantity of water is dropped on to the carbide, the other in which the carbide is dropped into a large excess of water. Owing to the large amount of heat generated by the reaction, and the susceptibility of the acetylene to heat, the first, or dry type, is confined to lamps and to small machines. Acetylene contains 1685 B.T.U. per cubic foot as compared with 1000 for natural gas and 600 for coal or water gas. At the present state of development of the acetylene industry and the calcium carbide manu- facture, this gas will not compete with coal gas or water gas, or with electricity as supplied in our cities. Acetylene may be stored under pres- sure for railway and other portable lighting, and it may be absorbed in acetone and used for the same purpose. Calcium carbide was discovered on May 4, 1892, at the plant of the Willson Aluminum Co., in North Carolina. It is a crystalline body, hard, brittle and varying in color from almost black to brick red. Its specific gravity is 2.26. A cubic foot of crushed carbide weighs 138 lbs., and in weight, color and most of its physical characteristics is about like granite. If broken hot, the fracture shows a handsome, bluish purple iridescence and the crystals are apt to be quite large. Calcium carbide, CaC 2 , contains 62.5% Ca and'37.5% C. It is insoluble in most acids and in all alkalies, it is non-inflammable, infusible, non- explosive, unaffected by jars, concussions or time, and, except for the property of giving off acetylene when brought in contact with water, it is an inert and stable body. It is made by the reduction in an electric arc furnace of a mixture of finely pulverized and intimately mixed calcium oxide or quicklime and carbon in the shape of coke. [3C+ CaO = CaC 2 + CO.] The temperature is calculated to be from 5000 to 8000° F. The furnaces employ from 250 to 350 electric H.P. each and produce about one ton a day. The output is crushed to different sizes and it is sold for $70 per ton at the works. The entire use for calcium carbide is for the production of acetylene. [Wohler, in 1862, obtained calcium carbide by heating an alloy of calcium and zinc together with carbon to a very high temperature.] Acetylene Generators and Burners. — Lewes classifies acetylene generators under four types: (1) Those in which water drips or flows slowly on a mass of carbide: (2) those in which water rises, coming in contact with a mass of carbide; (3) those in which water rises, coming in contact with successive layers of carbide; (4) those in which the carbide is dropped or plunged into an excess of water. He shows that- the first two classes are dangerous: that some generators of the third class are good, but that those of the fourth are the best. Of the various burners used for acetylene, those of the Naphey type are among the most satisfactory. Two tubes leading from the base of the burner are so adjusted as to cause two jets of flame to impinge upon each other at some little distance from the nozzles, and mutually to splay each other out into a flat flame. The tips of the nozzles, usually of steatite, are ACETYLENE AND CALCIUM CARBIDE. 827 formed on the principle of the Bunsen burner, insuring a thorough mixture of the acetylene with enough air to give the best illumination. (H. C. Biddle, Cal. Jour, of Tech., 1907.) Acetylene gas is an endothermic compound. In its formation heat is absorbed, and there resides in the acetylene molecule the power of spon- taneously decomposing and liberating this heat if it is subjected to a temperature or pressure bevond the capacity of its unstable nature to withstand. (Thos. L. White, Eng. Mag., Sept., 1908.) Mr. White recommends the use of acetylene for carbureting the alcohol used in alcohol motors for automobiles. The Acetylene Blowpipe. — (Machy., July, 1907.) — The acetylene is produced in a generator and stored in a tank at a pressure of 2.2 to 3 lbs. per sq. in. The oxygen is compressed in a tank at about 150 lbs. pressure. The acetylene is conveyed to the burner through a 1-in. pipe with one 3/8-in. branch leading to each blowpipe connection. The oxygen is conveyed through 3/g-in. pipe withi/4-in. branches. The blowpipe is of brass, made on the injector principle. As acetylene is so rich in carbon — containing 92.3 % —it is possible, when mixed with air in a Bunsen burner, to obtain 3100° F., and when combined with oxygen, 6300° F., which is the hottest flame known as a product of combustion, and nearly equals the electric arc. This is about 1200° higher than the oxy-hydrogen blowpipe flame. In lighting the blowpipe, the acetylene is first turned on full; then the oxygen is added until the flame is only a single cone. At the apex of this cone is a temperature of 6300° F. In welding, this point is held from Vsto 1/4 in. distant from the metal to be welded. Too much acetylene produces two cones and a white color; an excess of oxygen is indicated by a violet tint. Theoretically, 21/2 volumes of oxygen are required for complete com- bustion of 1 volume of acetylene. Practically, however, with the blow- pipe the best welding results are obtained with 1.7 volumes of oxygen to 1 volume of acetylene. The acetylene is, therefore, not completely burned with the blowpipe, according to the reaction: 2 C2H2 (4 vol.) + 5 2 (10 vol.) = 4 C0 2 4- 2 H2O, but it is incompletely burned according to the reaction: C2H2 (2 vol.) + O2 (2 vol.) = 2CO + H 2 . Making Oxygen for the Blowpipe. — The distinctive feature which has done the most to make the acetylene welding process of wide commercial value is the introduction of a means for producing oxygen. By combining a chemical product, known as "epurite," with water, pure oxygen is easily obtained. Epurite is composed of chloride of lime, sulphate of copper and sulphate of iron. The sulphate of copper is pulverized and mixed dry with the chloride of lime. In making oxygen, 50 lbs. of this dry mixture are dissolved in warm water. To this solution is added a solution of about 7 lbs. of sulphate of iron dissolved in one gallon of water. The oxygen-generating apparatus consists of two lead-lined chambers with a scrubber and settling chamber between. One generator is filled with lukewarm water to which one chemical charge is added. While this solution is being stirred with an agitator a solution of iron sulphate is added which acts as a catalyzer. The reaction is: 6 Fe2S0 4 Aq + 7 CaOCl 2 Aq + CuS0 4 Aq = 2 Fe 2 3 S0 4 Aq + CuS0 4 Aq + Fe 2 Cl 6 + 7 CaCl 2 + 3 CaS0 4 + 7 0. The oxygen, liberated, passes through a scrubber and a water-sealed trap into a gasometer; from which it is compressed to 10 atmospheres, with an air compressor, into a pressure storage tank. The Theory and Practice of Oxy-Acetylene Welding is described in an illustrated article by J. F. Springer in Indust. Eng'g., Oct., 1909. IGNITION TEMPERATURE OF GASES. Mayer and Munch (Berichte der deutscher Gesellschaft, xxvi, 2241) give the following: Marsh gas, C 2 H 4 , 667° C. 1233° F. Ethane, C 2 H 6 , 616 1141 Propane, C 3 H 8 , 547 1017 Acetylene, C 2 H 2 , 580 1076 Propylene, C 3 H 6 , 504 939 828 ILLUMINATING-GAS. ILLUMINATING-GAS. Coal-gas is made by distilling bituminous coal in retorts. The retort is usually a long horizontal semi-cylindrical or o shaped chamber, holding from 160 to 300 lbs. of coal. The retorts are set in "benches" erf from 3 to 9, heated by one fire, which is generally of coke. The vapors distilled from the coal are converted into a fixed gas by passing through the retort, which is heated almost to whiteness. The gas passes out of the retort through an "ascension-pipe" into a long horizontal pipe called the hydraulic main, where it deposits a por- tion of the tar it contains; thence it goes into a condenser, a series of iron tubes surrounded by cold water, where it is freed from condensable vapors, as ammonia-water, then into a washer, where it is exposed to jets of water, and into a scrubber, a large chamber partially filled with trays made of wood or iron, containing coke, fragments of brick or paving- stones, which are wet with a spray of water. By the washer and scrubber the gas is freed from the last portion of tar and ammonia and from some of the sulphur compounds. The gas is then finally purified from sulphur compounds by passing it through lime or oxide of iron. The gas is drawn from the hydraulic main and forced through the washer, scrubber, etc., by an exhauster or gas pump. The kind of coal used is generally caking bituminous, but as usually this coal is deficient in gases of high illuminating power, there is added to it a portion of cannel coal or other enricher. ' The following table, abridged from one in Johnson's Cyclopedia, shows the analysis, candle-power, etc., of some gas-coals and enrichers: Gas-ooals, etc. > ■s < Si . o 8° Coke per ton of 2240 lbs. lbs. bush. 3 >>S 36.76 36.00 37.50 40.00 43.00 46.00 53.50 51.93 58.00 56.90 53.30 40.00 41.00 44.50 7.07 6.00 5.60 6.70 17.00 13.00 2.00 Westmoreland, Pa Sterling, 10,642 10,528 10,765 9,800 13,200 15,000 16.62 18.81 20.41 34.98 42.79 28.70 1544 1480 1540 1320 1380 1056 40 36 36 32 32 44 6420 3993 Despard, W. Va 2494 2806 Petonia, W. Va 4510 Grahamite, W. Va The products of the distillation of 100 lbs. of average gas-coal are about as follows. They vary according to the quality of coal and the tempera- ture of distillation. Coke, 64 to 65 lbs.; tar, 6.5 to 7.5 lbs.; ammonia liquor, 10 to 12 lbs.; purified gas, 15 to 12 lbs.; impurities and loss, 4.5% to 3.5%. The composition of the gas by volume ranges about as follows: Hydro- gen, 38% to 48%; carbonic oxide, 2% to 14%; marsh-gas (Methane, CH4), 43% to 31%; heavy hydrocarbons (CwH2», ethylene, propylene, benzole vapor, etc.), 7.5% to 4.5%; nitrogen, 1% to 3%. In the burning of the gas the nitrogen is inert ; the hydrogen and car- bonic oxide give heat but no light. The luminosity of the flame is due to the decomposition by heat of the heavy hydrocarbons into lighter hydro- carbons and carbon, the latter being separated in a state of extreme subdivision. By the heat of the flame this separated carbon is heated to intense whiteness, and the illuminating effect of the flame is due to the light of incandescence of the particles of carbon. The attainment of the highest degree of luminosity of the flame de- pends upon the proper adjustment of the proportion of the heavy hydro- ILLUMINATING-GAS. 829 carbons (with due regard to their individual character) to the nature of the diluent mixed therewith. Investigations of Percy F. Frankland show that mixtures of ethylene and hydrogen cease to. have any luminous effect when the proportion of ethylene does not exceed 10% of the whole. Mixtures of ethylene and carbonic oxide cease to have any luminous effect when the proportion of the former does not exceed 20%, while all mixtures of ethylene and marsh-gas have more or less luminous effect. The luminosity of a mix- ture of 10% ethylene and 90% marsh-gas being equal to about 18 candles, and that of one of 20% ethylene and 80% marsh-gas about 25 candles. The illuminating effect of marsh-gas alone, when burned in an argand burner, is by no means inconsiderable. For further description, see the treatises on gas by King, Richards, and Hughes; also Appleton's Cyc. Mech., vol. i. p. 900. Water-gas. ■ — Water-gas is obtained by passing steam through a bed of coal, coke, or charcoal heated to redness or beyond. The steam is decomposed, its hydrogen being liberated and its oxygen burning the carbon of the fuel, producing carbonic-oxide gas. The chemical reaction is, C + H 2 = CO + 2 H, or 2 C + 2 H 2 = C + C0 2 + 4 H, followed by a splitting up of the CO2, making 2 CO + 4 H. By weight the normal gas CO + 2 H is composed of C + O + H = 28 parts CO and 2 parts H, 12 + 16 + 2 or 93.33% CO and 6.67% H; by volume it is composed of equal parts of carbonic oxide and hydrogen. Water-gas produced as above described has great heating-power, but no illuminating-power. It may, however, be used for lighting by causing it to heat to whiteness some solid sub- stance, as is done in the Welsbach incandescent light. An illuminating-gas is made from water-gas by adding to it hydro- carbon gases or vapors, which are usually obtained from petroleum or some of its products. A history of the development of modern illumi- nating water-gas processes, together with a description of the most recent forms of apparatus, is given by Alex. C. Humphreys, in a paper on " Water- gas in the United States," read before the Mechanical Section of the British Association for Advancement of Science, in 1889. After describ- ing many earlier patents, he states that success in the manufacture of water-gas may be said to date from 1874, when the process of T. S. C. Lowe was introduced. All the later most successful processes are the modifications of Lowe's, the essential features of which were " an apparatus consisting of a generator and superheater internally fired; the super- heater being heated by the secondary combustion from the generator, the heat so stored up in the loose brick of the superheater being used, in the second part of the process, in the fixing or rendering permanent of the hydrocarbon gases; the second part of the process consisting in the passing of steam through the generator fire, and the admission of oil or hydrocarbon at some point between the fire of the generator and the loose filling of the superheater." The water-gas process thus nas two periods: first the "blow," during which air is blown through the bed coal in the generator, and the par- tially burned gaseous products are completely burned in the superheater, giving up a great portion of their heat to the fire-brick work contained in it, and then pass out to a chimney; second, the "run" during which the air blast is stopped, the opening to the chimney closed, and steam is blown through the incandescent bed of fuel. The resulting water-gas passing into the carburetting chamber in the base of the superheater is there charged with hydrocarbon vapors, or spray (such as naphtha and other distillates or crude oil), and passes through the superheater, where the hydrocarbon vapors become converted into fixed illuminating gases. From the superheater the combined gases are passed, as in the coal-gas process, through washers, scrubbers, etc., to the gas-holder. In this case, however, there is no ammonia to be removed. The specific gravity of water-gas increases with the increase of the heavy hydrocarbons which give illuminating power. The following figures, taken from different authorities, are given by F. H. Shelton in a paper on "Water-gas," read before the Ohio Gas Light Association, in 1894: Candle-power.... 19.5 20.22.5 24. 25.4 26.3 28.3 29.6 .30 to 31.9 Sp. gr. (Air = l).. .571 .630 .589 .60 to .67 .64 .602 .70 .65 .65 to .71 830 ILLUMINATING-GAS. Analyses of Water-gas and Coal-gas Compared. The following analyses are taken from a report of Dr. Gideon E. Moore on the Granger Water-gas, 1885: Composition by Vol. Composition by Weight. Water-gas. Coal- gas. Heidel- berg. Water-gas. Coal- Wor- cester. Lake. Wor- cester. Lake. gas. 2.64 0.14 0.06 11.29 0.00 1.53 28.26 18.88 37.20 3.85 0.30 0.01 12.80 0.00 2.63 23.58 20.95 35.88 2.15 3.01 0.65 2.55 1.21 1.33 8.88 34.02 46.20 0.04402 0.00365 0.00114 0.18759 0.06175 0.00753 0.00018 0.20454 0.04559 0.09992 0.01569 Ethylene 0.05389 0.03834 0.07077 0.46934 0.17928 0.04421 0.11700 0.37664 0.19133 0.04103 0.07825 0.18758 0.41087 0.06987 100.00 100.00 100.00 1.00000 1.00000 1.00000 0.5825 0.5915 0.6057 0.6018 0.4580 B.T.U.fromlcu.ft.: 650.1 597.0 688.7 646.6 642.0 577.0 5311.2 5281.1 5202.9 22.06 26.31 The heating-values (B.T.TJ.) of the gases are calculated from the analy- sis by weight, by using the multipliers given below (computed from results of J. Thomsen), and multiplying the result by the weight of 1 cu. ft. of the gas at 62° F., and atmospheric pressure. The flame-temperatures (theoretical) are calculated on the assumption of complete combustion of the gases in air, without excess of air. The candle-power was determined by photometric tests, using a pres- sure of 1/2-in. water-column, a candle consumption of 120 grains of sper- maceti per hour, and a meter rate of 5 cu. ft. per hour, the result being corrected for a temperature at 62° F. and a barometric pressure of 30 in. It appears that the candle-power may be regulated at the pleasure of the person in charge of the apparatus, the range of candle-power being from 20 to 29 candles, according to the manipulation employed. Calorific Equivalents of Constituents of Illuminating-gas. Heat-units from 1 lb. Water Water Ethylene . Propylene . Liquid. . .21,524.4 .21,222.0 Benzole vapor .18,954.0 Vapor. 20,134.8 19,834.2 17,847.0 Heat-units from 1 lb. Water Water Liquid. Vapor. Carbonic oxide . 4,395.6 4,395.6 Marsh-gas 24,021.0 21,592.8 Hydrogen 61 ,524.0 51 ,804.0 Efficiency of a Water-gas Plant. — The practical efficiency of an illuminating water-gas setting is discussed in a paper by A. G. Glasgow (Proc. Am. Gartiqht Assn., 1890) from which the following is abridged: The results refer to 1000 cu. ft. of unpurified carburetted gas, reduced to 60° F. The total anthracite charged per 1000 cu. ft. of gas was 33.4 lbs., ILLUMINATING-GAS. 831 ash and unconsumed coal removed 9.9 lbs., leaving total combustible consumed 23.5 lbs., which is taken to have a fuel-value of 14,500 B.T.U. per pound, or a total of 340,750 heat-units. Com- posi- tion by Vol. Weight per 100 cu. ft. Com- posi- tion by W'ht. Specific Heat. C0 2 + H 2 S. C W H 2» CO 3.8 14.6 28.0 17.0 35.6 1.0 .465842 1 . 139968 2.1868 .75854 .1991464 .078596 .09647 .23607 .45285 .15710 .04124 .01627 .02088 .08720 11226 I. Carburetted Water-gas.. CH 4 H .09314 .14041 N 00397 100.0 4.8288924 1.00000 .45786 f C0 2 CO 3.5 43.4 51.8 1.3 .429065 3.389540 .289821 .102175 .1019 .8051 .0688 .0242 .02205 .19958 II. Uncarburetted gas * H .23424 N .00591 . 100.0 4.210601 1 .0000 .46178 r co 2 0. 17.4 3.2 79.4 2.133066 .2856096 6.2405224 .2464 .0329 .7207 .05342 .00718 8 f N .17585 100.0 8.6591980 1.0000 .23645 IV. Generator blast-gases.. -, r co 2 CO 9.7 17.8 72.5 1.189123 1.390180 5.698210 .1436 .1680 .6884 .031075 .041647 N .167970 I 100.0 8.277513 1.0000 .240692 The heat-energy absorbed by the apparatus is 23.5 X 14,500 = 340,750 heat-units = A. Its disposition is as follows: B, the energy of the CO produced; C, the energy absorbed in the decomposition of the steam; Z>, the difference between the sensible heat of the escaping illuminating- gases and that of the entering oil ; E, the heat carried off by; the escaping blast products ; F, the heat lost by radiation from the shells; G, the heat carried away from the shells by convection (air-currents) ; H, the heat rendered latent in the gasification of the oil; /, the sensible heat in the ash and unconsumed coal recovered from the generator. The heat equation is A=B+C+D+E+F+G+H+ I; A 280 being known. A comparison of the CO in Tables I and II show that -pr- . or 64.5% of the volume of carburetted gas, is pure water-gas, distributed thus: CO2, 2.3%; CO, 28.0%; H, 33.4%; N, 0.8%; = 64.5%. 1 lb. of CO at 60° F. = 13,531 cu. ft. CO per 1000 cu. ft. of gas = 280 -* 13.531 = 20.694 lbs. Energy of the CO = 20.694 X 4395.6 = 91,043 heat- units == B. 1 lb. of H at 60° F. = 189.2 cu. ft. H per M of gas = 334 -4- 189.2 = 1.7653 lbs. Energy of the H per lb. (according to Thomsen, considering the steam generated by its combustion to be condensed to water at 75° F.) = 61,524 B.T.U. In Mr. Glasgow's experiments the steam entered the generator at 331° F.; the heat required to raise the product of combustion of 1 lb. of H, viz., 8.98 lbs. H 2 0, from water at 75° to steam at 331° must therefore be deducted from Thomsen's figure, or 61,524 - (8.98 X 1140.2) = 51,285 B.T.U. per lb. of H. Energy of the H, then, is 1.7653 X 51,285 = 90,533 heat-units = C. The heat 832 ILLUMINATING-GAS. lost due to the sensible heat in the illuminating-gases, their temperature being 1450° F., and that of the entering oil 235° F., is 48.29 (weight) X. 45786 (sp. heat) X 1215 (rise of temperature) = 26,864 heat-units = D. (The specific heat of the entering oil is approximately that of the issuing gas.) The heat carried off in 1000 cu. ft. of the escaping blast products is 86.592 (weight) X .23645 (sp. heat) X 1474° (rise of temp.) = 30,180 heat-units: the temperature of the escaping blast gases being 1550° F., and that of the entering air 76° F. But the amount of the blast gases, by registration of an anemometer, checked by a calculation from the analyses of the blast gases, was 2457 cubic feet for every 1000 cubic feet of carburetted gas made. Hence the heat carried off per M. of carburetted gas is 30,180 X 2.457 = 74,152 heat-units = E. Experiments made by a radiometer covering four square feet of the shell of the apparatus gave figures for the amount of heat lost by radia- tion = 12,454 heat-units = F, and by convection = 15,696 heat-units = G. The heat rendered latent by the gasification of the oil was found by taking the difference between all the heat fed into the carburetter and superheater and the total heat dissipated therefrom to be 12,841 heat- units = H. The sensible heat in the ash and unconsumed coal is 9.9 lbs. X 1500° X .25 (sp. ht.) = 3712 heat-units = /. The sum of all the items B+C+D+E+F+G+H+I= 327,295 heat-units, which subtracted from the heat-energy of the com- bustible consumed, 340,750 heat-units, leaves 13,455 heat-units, or 4 per cent unaccounted for. Of the total heat-energy of the coal consumed, or 340,750 heat-units, the energy wasted is the sum of items £>., E, F, G, and /, amounting to 132,878 heat-units, or 39 per cent; the remainder, or 207,872 heat-units, or 61 per cent, being utilized. The efficiency of the apparatus as a heat machine is therefore 61 per cent. Five gallons, or 35 lbs. of crude petroleum, were fed into the carburetter per 1000 cu. ft. of gas made; deducting 5 lbs. of tar recovered, leaves 30 lbs. X 20,000 = 600,000 heat-units as the net heating-value of the petroleum used. Adding this to the heating-value of the coal, 340,750 B.T.U., gives 940,750 heat-units, of which there is found as heat-energy in the carburetted gas, as in the table below, 764,050 heat-units, or 81 per cent, which is the commercial efficiency of the apparatus, i.e., the ratio of the energy contained in the finished product to the total energy of the coal and oil consumed. The heating-power per M. cu. ft. of the carburetted ga3 is C0 2 38.0 C 3 H 6 *146.0x. 117220x21222.0=363200 CO 280.0 x. 078100 x 4395.6= 96120 CH 4 170.0x.044620x24021.0=182210 H 356.0 x. 005594x61524.0 = 122520 N 10.0 1000.0 764050 The heating-power per M. of the uncarburetted gas is C0 2 35.0 CO 434.0x.078100x 4395.6=148991 H 518.0X. 005594x61524.0= 178277 N 13.0 1000.0 327268 The candle-power of the gas is 31, or 6.2 candle-power per gallon of oil used. The calculated specific gravity is .6355, air being 1. For description of the operation of a modern carburetted water-gas plant, see paper by J. Stelfox, Eng'g, July 20, 1894, p. 89. Space Required for a Water-gas Plant. — Mr. Shelton, taking 15 modern plants of the form requiring the most floor-space, figures the average floor-space required per 1000 cubic feet of daily capacity as follows: Water-gas Plants of Capacity Require an Area of Floor-space for each in 24 hours of 1000 cu. ft. of about 100,000 cubic feet 4 square feet. 200,000 " " 3.5 400,000 " " 2.75 " 600,000 " " 2 to 2.5 sq. ft. 7 to 10 million cubic feet 1.25 to 1.5 sq. ft. * The heating- value of the illuminants C n H 2n is assumed to equal that of C3H6. ILLUMINATING-GAS. 833 These figures include scrubbing and condensing rooms, but not boiler and engine rooms. In coal-gas plants of the most modern and compact forms one with 16 benches of 9 retorts each, with a capacity of 1,500,000 cubic feet per 24 hours, will require 4.8 sq. ft. of space per 1000 cu. ft. of gas, and one of 6 benches of 6 retorts each, with 300,000 cu. ft. capacity per 24 hours, will require 6 sq. ft. of space per 1000 cu. ft. The storage- room required for the gas-making materials is: for coal-gas, 1 cubic foot of room for every 232 cubic feet of gas made; for water-gas made from coke, 1 cubic foot of room for every 373 cu. ft. of gas made; and for water-gas made from anthracite, 1 cu. ft. of room for every 645 cu. ft. of gas made. The comparison is still more in favor of water-gas if the case is con- sidered of a water-gas plant added as an auxiliary to an existing coal- gas plant; for, instead of requiring further space for storage of coke, part of that already required for storage of coke produced and not at once sold can be cut off, by reason of the water-gas plant creating a constant demand for more or less of the coke so produced. Mr. Shelton gives a calculation showing that a water-gas of 0.625 sp. gr. would require gas-mains eight per cent greater in diameter than the same quantity coal-gas of 0.425 sp. gr. if the same pressure is maintained at the holder. The same quantity may be carried in pipes of the same diam- eter if the pressure is increased in proportion to the specific gravity. With the same pressure the increase of candle-power about balances the decrease of flow. With five feet of coal-gas, giving, say, eighteen candle- power, 1 cubic foot equals 3.6 candle-power; with water-gas of 23 candle- power, 1 cubic foot equals 4.6 candle-power, and 4 cubic feet gives 18.4 candle-power, or more than is given by 5 cubic feet of coal-gas. Water- gas may be made from oven-coke or gas-house coke as well as from an- thracite coal. A water-gas plant may be conveniently run in connection with a coal-gas plant, the surplus retort coke of the latter being used as the fuel of the former. In coal-gas maldng it is impracticable to enrich the gas to over twenty candle-power without causing too great a tendency to smoke, but water- gas of as high as thirty candle-power is quite common. A mixture of coal-gas and water-gas of a higher C.P. than 20 can be advantageously distributed. Fuel- value of Illuminating-gas. — E. G. Love (Schocl of Mines Qtly, January, 1892) describes F. W. Hartley's calorimeter for determin- ing the calorific power of gases, and gives results obtained in tests of the carbureted water-gas made by the municipal branch of the Consoli- dated Co. of New York. The tests were made from time to time during the past two years, and the figures give the heat-units per cubic foot at 60° F. and 30 inches pressure: 715, 692, 725, 732, 691, 738, 735, 703, 734, 730, 731, 727. Average, 721 heat-units. Similar tests of mixtures of coal- and water-gases made by other branches of the same company give 694, 715, 684, 692, 727, 665, 695, and 686 heat-units per foot, or an average of 694.7. The average of all these tests was 710.5 heat-units, and this we may fairly take as representing the calorific power of the illuminating gas of New York. One thousand feet of this gas, costing $1.25, would therefore vield 710,500 heat-units, which would be equiva- lent to 568,400 heat-units for $1.00. The common coal-gas of London, with an illuminating power of 16 to 17 candles, has a* calorific power of about 668 units per foot, and costs from 60 to 70 cents per thousand. The product obtained by decomposing steam by incandescent carbon, as effected in the Motay process, consists of about 40% of CO, and a little over 50% of H. This mixture would have a heating-power of about 300 units per cubic foot, and if sold at 50 cents per 1000 cubic feet would furnish 600,000 units for $1.00, as compared with 568,400 units for $1.00 from illuminating gas at $1.25 per 1000 cubic feet. This illuminating-gas if sold at $1.15 per thousand would therefore be a more economical heating agent than the fuel-gas mentioned, at 50 cents per thousand, and be much more advan- tageous than the latter, in that one main, service, and meter could be used to furnish gas for both lighting and heating. A large number of fuel-gases tested by Mr. Love gave from 184 to 470 heat-units per foot, with an average of 309 units. Taking the cost of heat from illuminating-gas at the lowest figure given 834 ILLUMINATING-GAS. by Mr. Love, viz., $1.00 for 600,000 heat-units, it is a very expensive fuel, equal to coal at $40 per ton of 2000 lbs., the coal having a calorific power of only 12,000 heat-units per pound, or about 83% of that of pure carbon: 600,000: (12,000 X 2000) :: $1 : $40. FLOW OF GAS IN PIPES. The rate of flow of gases of different densities, the diameter of pipes required, etc., are given in King's Treatise on Coal Gas, vol. ii, 374, as follows: If d = diameter of pipe in inches, Q = quantity of gas in cu. ft. per hour, I = length of pipe in yards, h = pressure in inches of water, 5 = specific gravity of gas, air being 1, Molesworth gives Q = 1000 ▼ si \f (1350)2/i CM (1350) 2 d^_ Q = 1350d2 V^ = Vf- J. P. Gill, Am. Gas-light Jour., 1894, gives Q = 1291 \ d*h s(l + d) This formula is said to be based on experimental data, and to make allowance for obstructions by tar, water, and other bodies tending to check the flow of gas through the pipe. King's formula translated into the form of the com mon formula for the flow of compressed air or steam in pipes, Q = c ^{Vi — P2) a b /wL, in which Q = cu. ft. per min., Pi — P2 = difference in pressure in lbs. per sq. in; w = density in lbs. per cu. ft., L = length in ft., d = diam. in ins., gives 56.6 for the value of the coefficient c, which is nearly the same as that commonly used (60) in calculations of the flow of air in pipes. For values of c based on Darcy's experiments on flow of water in pipes see Flow of Steam. An experiment made by Mr. Clegg, in London, with a 4-in. pipe, 6 miles long, pressure 3 in. of water, specific gravity of gas 0.398, gave a discharge into the atmosphere of 852 cu. ft. per hour, after a correction of 33 cu. ft. was made for leakage. Substituting this value, 852 cu. ft., for Q in the formula Q =C ^d^h -*- si, we find C, the coefficient, = 997, which corresponds nearly with the formula given by Molesworth. Wm. Cox (Am. Mach., Mar. 20, 1902) gives the following formula for flow of gas in long pi pes. q = 3000 sJ d 2^Bl -P2 2 ) = 41.3 s/' , o a".n > H a K 3 ^ i-l t> " to to 29.74 0.0886 32 0.00 1073.4 1073.4 3294 0.000304 0.0000 2.1832 29.67 0.1217 40 8.05 .1076.9 1068.9 2438 0.000410 0.0162 2.1394 29.56 0.1780 50 18.08 1081.4 1063.3 1702 0.000587 0.0361 2.0865 29.40 0.2562 60 28.08 1085.9 1057.8 1208 0.000828 0.0555 2.0358 29.18 0.3626 70 38.06 1090.3 1052.3 871 0.001148 0.0745 1.9868 29.09 0.505 80 48.03 1094.8 1046.7 636.8 0.001570 0.0932 1.9398 28.50 0.696 90 58.00 1099.2 1041.2 469.3 0.002131 0.1114 1.8944 28.00 0.946 100 67.97 1103.6 1035.6 350.8 0.002851 0.1295 1.8505 27.88 1 101.83 69.8 1104.4 1034.6 333.0 0.00300 0.1327 1.8427 25.85 2 126.15 94.0 1115.0 1021.0 173.5 0.00576 0.1749 1.7431 23.81 3 141.52 109.4 1121.6 1012.3 118.5 0.00845 0.2008 1.6840 21.78 4 153.01 120.9 1126.5 1005.7 90.5 0.01107 0.2198 1.6416 19.74 5 162.28 130.1 1130.5 1000.3 73.33 0.01364 0.2348 1.6084 17.70 6 170.06 137.9 1133.7 995.8 61.89 0.01616 0.2471 1.5814 15.67 7 176.85 144.7 1136.5 991.8 53.56 0.01867 0.2579 1.5582 13.63 8 182.86 150.8 1139.0 988.2 47.27 0.02115 0.2673 1.5380 11.60 9 188.27 156.2 1141.1 985.0 42.36 0.02361 0.2756 1.5202 9.56 10 193.22 161.1 1143.1 982.0 38.38 0.02606 0.2832 1.5042 7.52 11 197.75 165.7 1144.9 979.2 35.10 0.02849 0.2902 1.4895 5.49 12 201.96 169.9 1146.5 976.6 32.36 0.03090 0.2967 1 .4760 3.45 13 205.87 173.8 1148.0 974.2 30.03 0.03330 "0.3025 1.4639 1.42 lbs. gage. 14 209.55 177.5 1149.4 971.9 28.02 0.03569 0.3081 1.4523 14.70 212 180.0 1150.4 970.4 26.79 0.03732 0.3118 1.4447 0.3 15 213.0 18.1.0 1150.7 969.7 26.27 0.03806 0.3133 1.4416 1.3 16 216.3 184.4 1152.0 967.6 24.79 0.04042 0.3183 1.4311 2.3 17 219.4 187.5 1153.1 965.6 23.38 0.04277 0.3229 1.4215 3.3 18 222.4 190.5 1154.2 963.7 22.16 0.04512 0.3273 1.4127 4.3 19 225.2 193.4 1155.2 961.8 21.07 0.04746 0.3315 1.4045 5.3 20 228.0 196.1 1156.2 960.0 20.08 0.04980 0.3355 1.3965 6.3 21 230.6 198.8 1157.1 958.3 19.18 0.05213 0.3393 1.3887 7.3 22 233.1 201 .3 1158.0 956.7 18.37 0.05445 0.3430 1.3811 8.3 23 235.5 203.8 1158.8 955.1 17.62 0.05676 0.3465 1.3739 9.3 24 237.8 206.1 1159.6 953.5 16.93 0.05907 0.3499 1 .3670 10.3 25 240.1 208.4 1160.4 952.0 16.30 0.0614 0.3532 1 .3604 11.3 26 242.2 210.6 1161.2 950.6 15.72 0.0636 0.3564 1 .3542 12.3 27 244.4 212.7 1161.9 949.2 15.18 0.0659 0.3594 1.3483 13.3 28 246.4 214.8 1162.6 947.8 14.67 0.0682 0.3623 1 .3425 14.3 29 248.4 216.8 1163.2 946.4 14.19 0.0705 0.3652 1.3367 15.3 30 250.3 218.8 1163.9 945.1 13.74 0.0728 0.3680 1.3311 16.3 31 252.2 220.7 1164.5 943.8 13.32 0.0751 0.3707 1.3257 17.3 32 254.1 222.6 1165.1 942.5 12.93 0.0773 0.3733 1 .3205 18.3 33 255.8 224.4 1165.7 941.3 12.57 0.0795 0.3759 1.3155 19.3 34 257.6 226.2 1166.3 940.1 12.22 0.0818 0.3784 1.3107 20.3 35. 259.3 227.9 1166.8 938.9 11.89 0.0841 0.3808 1 .3060 21.3 36 261.0 229.6 1167.3 937.7 11.58 0.0863 0.3832 1.3014 22.3 37 262.6 231.3 1167.8 936.6 11.29 0.0886 0.3855 1.2969 23.3 38 264.2 232.9 1168.4 935.5 11.01 0.0908 0.3877 1.2925 24.3 39 265.8 234.5 1168.9 934.4 10.74 0.0931 0.3899 1.2882 25.3 40 267.3 236.1 1169.4 933.3 10.49 0.0953 0.3920 1.2841 26.3 41 268.7 237.6 1169.8 932.2 10.25 0.0976 0.3941 1 .2800 840 STEAM. Properties of Saturated Steam. (Continued.) go gfi Total Heat ^ • • 03 a 3 1- ? 3 . above 32° F. „ e3 fe'S Of-! J3 > 01 CQ af-J |W A* "B ^ W o>0Q u ^ a « a 33 oi a 13 £1 Ol S-< a "3 1 1 c3 £ -M 0> v a u ■3.S0Q O a, a>fe £,01 II ag go J3 H a K £ K F-l ' > H m 27.3 42 270.2 239.1 1170.3 931.2 10.02 0.0998 0.3962 1.2759 28.3 43 271.7 240.5 1170.7 930.2 9.80 0.1020 0.3982 1.2720 29.3 44 273.1 242.0 1171.2 929.2 9.59 0.1043 0.4002 1.2681 30.3 45 274.5 243.4 1171.6 928.2 9.39 0.1065 0.4021 1.2644 31.3 46 275.8 244.8 1172.0 927.2 9.20 0.1087 0.4040 1.2607 32.3 47 277.2 246.1 1172.4 926.3 9.02 0.1109 0.4059 1.2571 33.3 48 278.5 247.5 1172.8 925.3 8.84 0.1131 0.4077 1.2536 34.3 49 279.8 248.8 1173.2 924.4 8.67 0.1153 0.4095 1.2502 35.3 50 281.0 250.1 1173.6 923.5 8.51 0.1175 0.4113 1.2468 36.3 51 282.3 251.4 1174.0 922.6 8.35 0.1197 0.4130 1.2432 37.3 52 283.5 252.6 1174.3 921.7 8.20 0.1219 0.4147 1.2405 38.3 53 284.7 253.9 1174.7 920.8 8.05 0.1241 0.4164 1.2370 39.3 54 285.9 255.1 1175.0 919.9 7.91 0.1263 0.4180 1.2339 40.3 55 287.1 256.3 1175.4 919.0 7.78 0.1285 0.4196 1.2309 41.3 56 288.2 257.5 1175.7 918.2 7.65 0.1307 0.4212 1.2278 42.3 57 289.4 258.7 1176.0 917.4 7.52 0.1329 0.4227 1.2248 43.3 58 290.5 259.8 1176.4 916.5 7.40 0.1350 0.4242 1.2218 44.3 59 291.6 261.0 1176.7 915.7 7.28 0.1372 0.4257 1.2189 45.3 60 292.7 262.1 1177.0 914.9 7.17 0.1394 0.4272 1.2160 46.3 61 293.8 263.2 1177.3 914.1 7.06 0.1416 0.4287 1.2132 47.3 62 294.9 264.3 1177.6 913.3 6.95 0.1438 0.4302 1.2104 48.3 63 295.9 265.4 1177.9 912.5 6.85 0.1460 0.4316 1.2077 49.3 64 297.0 266.4 1178.2 911.8 6.75 0.1482 0.4330 1.2050 50.3 65 298.0 267.5 1178.5 911.0 6.65 0.1503 0.4344 1.2024 51.3 66 299.0 268.5 1178.8 910.2 6.56 0.1525 0.4358 1 1998 52.3 67 300.0 269.6 1179.0 909.5 6.47 0.1547 0.4371 1.1972 53.3 68 301.0 270.6 1179.3 908.7 6.38 0.1569 0.4385 1.1946 54.3 69 302.0 271.6 1179.6 908.0 6.29 0.1590 0.4398 1.1921 55.3 70 302.9 272.6 1179.8 907.2 6.20 0.1612 0.4411 1.1896 56.3 71 303.9 273.6 1180.1 906.5 6.12 0.1634 0.4424 1.1872 57.3 72 304.8 274.5 1180.4 905.8 6.04 0.1656 0.4437 1.1848 58.3 73 305.8 275.5 1180.6 905.1 5.96 0.1678 0.4449 1.1825 59.3 74 306.7 276.5 1180. 9 904.4 5.89 0.1699 0.4462 1.1801 60.3 75 307.6 277.4 1181.1 903.7 5.81 0.1721 0.4474 1.1778 61.3 76 308.5 278.3 1181.4 903.0 5.74 0.1743 0.4487 1.1755 62.3 77 309.4 279.3 1181.6 902.3 5.67 0.1764 0.4499 1.1730 63.3 78 310.3 280.2 1181.8 901.7 5.60 0.1786 0.4511 1.1712 64.3 79 311.2 281.1 1182.1 901.0 5.54 0.1808 0.4523 1.1687 65.3 80 312.0 282.0 1182.3 900.3 5.47 0.1829 0.4535 1.1665 66.3 81 312.9 282.9 1182.5 899.7 5.41 0.1851 0.4546 1.1644 67.3 82 313.8 283.8 1182.8 899.0 5.34 0.1873 0.4557 1.1623 68.3 83 314.6 284.6 1183.0 898.4 5.28 0.1894 0.4568 1.1602 69.3 84 315.4 285.5 1183.2 897.7 5.22 0.1915 0.4579 1.1581 70.3 85 316.3 286.3 1183. 4 897.1 5.16 0.1937 0.4590 1.1561 71.3 86 317.1 287.2 1183.6 896.4 5.10 0.1959 0.4601 1.1540 72.3 87 317.9 288.0 1183.8 895.8 5.05 0.1980 0.4612 1 . 1520 73.3 88 318.7 288.9 1184.0 895.2 5.00 0.2001 0.4623 1.1500 74.3 89 319.5 289.7 1184.2 894.6 4.94 0.2023 0.4633 1.1481 75.3 90 320.3 290.5 1184.4 893.9 4.89 0.2044 0.4644 1.1461 76.3 91 321.1 291.3 1184.6 893.3 4.84 0.2065 0.4654 1.1442 77.3 92 321.8 292.1 1184.8 892.7 4.79 0.2087 0.4664 1.1423 78.3 93 322.6 292.9 1185.0 892.1 4.74 0.2109 0.4674 1.1404 79.3 94 323.4 293.7 1185.2 891.5 4.69 0.2130 0.4684 1 . 1385 80.3' 95 324.1 294.5 1185.4 890.9 4.65 0.2151 0.4694 1.1367 841 Properties of Saturated Steam. (Continued.) •d g*c Total Heat ^■A d-Q m C 0»+a |w A* ~B •H H CO d 1 £02 S-i £ a « a 0) . Mm 3.Q © a 3 XD IS 5Ji a.d 1 1 £ H W 81.3 96 324.9 295.3 1185.6 890.3 4.60 0.2172 0.4704 1.134f 82.3 97 325.6 296.1 1185.8 889.7 4.56 0.2193 0.4714 1 . 133C 83.3 98 326.4 296.8 1186.0 889.2 4.51 0.2215 0.4724 1.1312 84.3 99 327.1 297:6 1186.2 888.6 4.47 0.2237 0.4733 1.129! 85.3 100 327.8 298 .3 1186.3 888.0 4.429 0.2258 0.4743 1 . 127} 87.3 102 329.3 299.8 1186.7 886.9 4.347 0.2300 0.4762 1.1241 89.3 104 330.7 301.3 1187.0 885.8 4.268 0.2343 0.4780 1 . 120* 91.3 106 332.0 302.7 1187.4 884.7 4.192 0.2336 0.4798 1.1174 93.3 108 333.4 304.1 1187.7 883.6 4.118 0.2429 0.4816 1.1141 95.3 110 334.8 305.5 1188.0 882.5 4.047 0.2472 0.4834 1.1 10C 97.3 112 336.1 306.9 1188.4 881.4 3.978 0.2514 0.4852 1 . 1076 99.3 114 337.4 308.3 1188.7 880.4 3.912 0.2556 0.4869 1 . 1045 101.3 116 338.7 309.6 1189.0 879.3 3.848 0.2599 0.4886 1.10H 103.3 118 340.0 311.0 1189.3 878.3 3.786 0.2641 0.4903 1.0984 105.3 120 341.3 312.3 1189.6 877.2 3.726 0.2683 0.4919 1.0954 107.3 122 342.5 313.6 1189.8 876.2 3.668 0.2726 0.4935 1.0924 109.3 124 343.8 314.9 1190.1 875.2 3.611 0.2769 0.4951 1.0895 111.3 126 345.0 316.2 1190.4 874.2 3.556 0.2812 0.4967 1.0865 113.3 128 346.2 317.4 1190.7 873.3 3.504 0.2854 0.4982 1.0837 115.3 130 347.4 318.6 1191.0 872.3 3.452 0.2897 0.4998 1.0809 117.3 132 348.5 319.9 1191.2 871.3 3.402 0.2939 0.5013 1.0782 119.3 134 349.7 321.1 1191.5 870.4 3.354 0.2981 0.5028 1.0755 121.3 136 350.8 322.3 1191.7 869.4 3.308 0.3023 0.5043 1.0728 123.3 138 352.0 323.4 1192.0 868.5 3.263 0.3065 0.5057 1.0702 125.3 140 353.1 324.6 1192.2 867.6 3.219 0.3107 0.5072 1 .0675 127.3 142 354.2 325.8 1192.5 866.7 3.175 0.3150 0.5086 1.0649 129.3 144 355.3 326.9 1192.7 865.8 3.133 0.3192 0.5100 1 .0624 131.3 146 356.3 328.0 1192.9 864.9 3.092 0.3234 0.5114 1.0599 133.3 148 357.4 329.1 1193.2 864.0 3.052 0.3276 0.5128 1.0574 135.3 150 358.5 330.2 1193.4 863.2 3.012 0.3320 0.5142 1.0550 137.3 152 359.5 331.4 1193.6 862.3 2.974 0.3362 0.5155 1.0525 139.3 154 360.5 332.4 1193.8 861.4 2.938 0.3404 0.5169 1.0501 141.3 156 361.6 333.5 1194.1 860.6 2.902 0.3446 0.5182 1.0477 143.3 158 362.6 334.6 1194.3 859.7 2.868 0.3488 0.5195 1 .0454 145.3 160 363.6 335.6 1194.5 858.8 2.834 0.3529 0.5208 1.0431 147.3 162 364.6 336.7 1194.7 858.0 2.801 0.3570 0.5220 1 .0409 149.3 164 365.6 337.7 1194.9 857.2 2.769 0.3612 0.5233 1.0387 151.3 166 366.5 338.7 1195.1 856.4 2.737 0.3654 0.5245 1.0365 153.3 168 367.5 339.7 1195.3 855.5 2.706 0.3696 0.5257 1.0343 155.3 170 368.5 340.7 1195.4 854.7 2.675 0.3738 0.5269 1.0321 157.3 172 369.4 341.7 1195.6 853.9 2.645 0.3780 0.5281 1.0300 159.3 174 370.4 342.7 1195.8 853.1 2.616 0.3822 0.5293 1.0278 161.3 176 371.3 343.7 1196.0 852.3 2.588 0.3864 0.5305 1.0257 163.3 178 372.2 344.7 1196.2 851.5 2.560 0.3906 0.5317 1.0235 165.3 180 373.1 345.6 1196.4 850.8 2.533 0.3948 0.5328 1.0215 167.3 182 374.0 346.6 1196.6 850.0 2.507 0.3989 0.5339 1.0195 169.3 184 374.9 347.6 1196.8 849.2 2.481 0.4031 0.5351 1.0174 171.3 186 375.8 348.5 1196.9 848.4 2.455 0.4073 0.5362 1.0154 173.3 188 376.7 349.4 1197.1 847.7 2.430 0.4115 0.5373 1.0134 175.3 190 377.6 350.4 1197.3 846.9 2.406 0.4157 0.5384 1.0114 177.3 192 378.5 351.3 1197.4 846.1 2.381 0.4199 0.5395 1.0095 179.3 194 379.3 352.2 1197.6 845.4 2.358 0.4241 0.5405 1.0076 181.3 196 380.2 353.1 1197.8 844.7 2.335 0.4283 0.5416 1 .0056 183.3 198 381.0 354.0 1197.9 843.9 2.312 0.4325 0.5426 1 .0038 842 Properties of Saturated Steam. {Continued.) aT • Sa Total Heat q4. ■ 03 a UA Id- St a above 32° F . ► 03 "JIM "T, m £o fs "S $ M 03 a b'o3 S § 03 u 03 j£ d ft 03 J, +* 03 03^^ -U 03 .03* g Id- 'o ft03 c o < H c tn a a .-I > H H 185.3 200 381.9 354.9 1198.1 843.2 2.290 0.437 0.5437, 1.0019 190.3 205 384.0 357.1 1198.5 841.4 2.237 0.447 0.5463 0.9973 195.3 210 386.0 359.2 1198.8 839.6 2.187 0.457 0.5488 0.9928 200.3 215 388.0 361.4 1199.2 837.9 2.138 0.468 0.5513 0.9885 205.3 220 389.9 363.4 1199.6 836.2 2.091 0.478 0.5538 0.9841 210.3 225 391.9 365.5 1199.9 834.4 2.046 0.489 0.5562 9799 215.3 230 393.8 367.5 1200.2 832.8 2.004 0.499 0.5586 9758 220.3 235 395.6 369.4 1200.6 831.1 1.964 0.509 0.5610 0.9717 225.3 240 397.4 371.4 1209.9 829.5 1.924 0.520 0.5633 0.9676 230.3 245 399.3 373.3 1201.2 827.9 1.887 0.530 0.5655 0.9638 235.3 250 401.1 375.2 1201.5 826.3 1.850 0.541 0.5676 0.9600 245.3 260 404.5 378.9 1202.1 823.1 1.782 0.561 0.5719 0.9525 255.3 270 407.9 382.5 1202.6 820.1 1.718 0.582 0.5760 0.9454 265.3 280 411.2 386.0 1203.1 817.1 1.658 0.603 0.5800 0.9385 275.3 290 414.4 389.4 1203.6 814.2 1.602 0.624 0.5840 0.9316 285.3 300 417.5 392.7 1204.1 811.3 1.551 0.645 0.5878 0.9251 295.3 310 420.5 395.9 1204.5 808.5 1.502 666 0.5915 0.9187 305.3 320 423.4 399.1 1204.9 805.8 1.456 0.687 0.5951 0.9125 315.3 330 426.3 402.2 1205.3 803.1 1.413 0.708 0.5986 0.9065 325.3 340 429.1 405.3 1205.7 800.4 1.372 0.729 0.6020 9006 335.3 350 431.9 408.2 1206.1 797.8 1.334 0.750 0.6053 8949 345.3 360 434.6 411.2 1206.4 795.3 1.298 0.770 0.6085 8894 355.3 370 437.2 414.0 1206.8 792.8 1.264 0.791 0.6116 0.8840 365.3 380 439.8 416.8 1207.1 790.3 1.231 0.812 0.6147 0.8788 375.3 390 442.3 419.5 1207.4 787.9 1.200 0.833 0.6178 0.8737 385.3 400 444.8 422 1208 786 1.17 0.86 0.621 0.868 435.3 450 456.5 435 1209 774 1.04 0.96 0.635 0.844 485.3 500 467.3 448 1210 762 0.93 1.08 0.648 0.822 535.3 550 477.3 459 1210 751 0.83 1.20 0.659 0.801 585.3 600 486.6 469 1210 741 0.76 1.32 0.670 0.783 Available Energy in Expanding Steam. — Rankine Cycle. (J. B. Stanwood, Power, June 9, 1908.) — A simple formula for finding, with the aid of the steam and entropy tables, the available energy per pound of steam in B.T.U. when it is expanded adiabatically from" a higher to a lower pressure is: U = H - Hi + T CNi - N). U = available B.T.U. in 1 lb. of expanding steam; // and Hi total heat in 1 lb. steam at the two pressures; T = absolute temperature at the lower pressure; N — Ni, difference of entropy of 1 lb. of steam at the two pressures. Example. — Required the available B.T.U. in 1 lb. steam expanded from 100 lbs. to 14.7 lbs. absolute. H = 1186.3; Hi = 1150.4; T = 672; N = 1.602; Ni = 1.756. 35.9 + 103.5 = 138.4. Efficiency of the Cycle. — Let the steam be made from feed-water at 212°. Heat required = 1186.3 - 180 = 1006.3; efficiency = 138.4 * 1006.3 = 0.1375. Rankine Cycle. — This efficiency is that of the Rankine cycle, which assumes that the steam is expanded adiabatically to the lowest pressure and temperature, and that the feed-water from which the steam is made is introduced into the system at the same low temperature. Carnot Cycle. — The Carnot ideal cycle, which assumes that all the heat entering the system enters at the highest temperature, and in which the efficiency is (5"i - Tz) ■*- T ly gives (327.8- 212) -?- (327.8+ 460) = 0.1470 and the available energy in B.T.U. = 0.1470 X 1006.3 = 147.9 B.T.U. 843 Properties of Superheated Steam. (Condensed from Marks and Davis's Steam Tables and Diagrams.) v = specific volume in cu. ft. per lb., h = total heat, from water at 32° F. in B.T.U. per lb., n = entropy, from water at 32°. Jl. Degrees of Superheat. Oh 20 50 100 150 200 250 300 400 500 20 228.0 v 20.08 20.73 21.69 23.25 24.80 26.33 27.85 29.37 32.39 35.40 h 11562 1165.7 1179.9 1203.5 1227.1 1250. t 1274.1 1297.6 1344.8 1392.2 n 1.7320 1.7456 1.7652 1.7961 1.8251 1.852* 1.8781 1.9026 1.9479 1.9893 40 267.3 v 10.49 10.83 11.33 12.13 12.93 13.70 14.48 15.25 16.78 18.30 h 1169.4 1179.3 1194.0 1218.4 1242.4 1266.4 1290.3 1314.1 1361.6 1409.3 n 1.6761 1.6895 1.7089 1.7392 1.7674 1.794C 1.8189 1.8427 1.8867 1.9271 60 292.7 v7.17 7.40 7.75 8.30 8.84 9.36 9.89 10.41 11.43 12.45 h 1177.0 1187.3 1202.6 1227.6 1252.1 1276.4 1300.4 1324.3 1372.2 1420.0 n 1.6432 1.6568 1.6761 1 . 7062 1 . 7342 1.7603 1 . 7849 1.8081 1.8511 1.8908 80 312.0 v5.47 5.65 5.92 6.34 6.75 7.17 7.56 7.95 8.72 9.49 h 1182.3 1193.0 1208.8 1234.3 1259.0 1283. t 1307.8 1331.9 1379.8 1427.9 n 1.6200 1.6338 1.6532 1.6833 1.7110 1.7366 1.7612 1 . 7840 1.8265 1.8658 100 327.8 v4.43 4.58 4.79 5.14 5.47 5.89 6.12 6.44 7.07 7.69 h 1186.3 1197.5 1213.8 1239.7 1264.7 1289.4 1313.6 1337.8 1385.9 1434.1 n 1.6020 1.6160 1.6358 1.6658 1.6933 1.7188 1.7428 1.7656 1.8079 1.8468 120 341.3 v3.73 3.85 4.04 4.33 4.62 4.89 5.17 5.44 5.96 6.48 h 1189.6 1201.1 1217.9 1244.1 1269.3 1294.1 1318.4 1342.7 1391.0 1439.4 n 1.5873 1.6016 1.6216 1.6517 1.6789 1.7041 1.7280 1 . 7505 1.7924 1.8311 140 353.1 v3.22 3.32 3.49 3.75 4.00 4.24 4.48 4.71 5.16 5.61 h 1192.2 1204.3 1221.4 1248.0 1273.3 1298.2 1322.6 1346.9 1395.4 1443.8 n 1.5747 1.5894 1.6096 1.6395 1.6666 1.6916 1.7152 1.7376 1 . 7792 1.8177 160 363.6 v2.83 2.93 3.07 3.30 3.53 3.74 3.95 4.15 4.56 4.95 h 1194.5 1207.0 1224.5 1251.3 1276.8 1301.7 1326.2 1350.6 1399.3 1447.9 n 1.5639 1.5789 1.5993 1.6292 1.6561 1.6810 1.7043 1.7266 1.7680 1.8063 180 373.1 v2.53 2.62 2.75 2.96 3.16 3.35 3.54 3.72 4.09 4.44 h 1196.4 1209.4 1227.2 1254.3 1279.9 1304.8 1329.5 1353.9 1402.7 1451.4 n 1.5543 1.5697 1.5904 1.6201 1.6468 1.6716 1.6948 1.7169 1.7581 1.7962 200 381.9 v2.29 2.37 2.49 2.68 2.86 3.04 3.21 3.38 3.71 4.03 h 1198.1 1211.6 1229.8 1257.1 1282.6 1307.7 1332.4 1357.0 1405.9 1454.7 n 1.5456 1.5614 1.5823 1.6120 1.6385 1.6632 1.6862 1 . 7082 1 . 7493 1.7872 220 389.9 v2.09 2.16 2.28 2.45 2.62 2.78 2.94 3.10 3.40 3.69 h 1199.6 1213.6 1232.2 1259.6 1285.2 1310.3 1335.1 1359.8 1408.8 1457.7 n 1.5379 1.5541 1.5753 1.6049 1.6312 1.6558 1 .6787 1.7005 1.7415 1.7792 240 397.4 v 1.92 1.99 2.09 2.26 2.42 2.57 2.71 2.85 3.13 3.40 h 1200.9 1215.4 1234.3 1261.9 1287.6 1312.8 1337.6 1362.3 1411.5 1460.5 n 1.5309 1.5476 1.5690 1.5985 1.6246 1.6492 1.6720 1.6937 1.7344 1.7721 260 404.5 vl.78 1.84 1.94 2.10 2.24 2.39 2.52 2.65 2.91 3.16 h 1202.1 1217.1 1236.4 1264.1 1289.9 1315.1 1340.0 L64.7 1414.0 1463.2 n 1.5244 1.5416 1.5631 1.5926 1.6186 1.6430 1.6658 1.6874 1 . 7280 1.7655 280 411.2 v 1.66 1.72 1.81 1.95 2.09 2.22 2.35 2.48 2.72 2.95 h 1203.1 1218.7 1238.4 1266.2 1291.9 1317.2 1342.2 1367.0 1416.4 1465.7 n 1.5185 1.5362 1.5580 1.5873 1.6133 1.6375 1.6603 1.6818 1.7223 1 7597 300 417.5 vl.55 1.60 1.69 1.83 1.96 2.09 2 21 2.33 2.55 2.77 h 1204.1 1220.2 1240.3 1268.2 1294.0 1319.3 1344.3 1369.2 1418.6 1468.0 n 1.5129 1.5310 .5530 1.5824 1.6082 1.6323 1.6550 1.6765 1.7168 1.7541 350 431.9 vl.33 1.38 .46 1.58 1.70 1.81 1.92 ?.02 2.22 2.41 h 1206.1 1223.9 244.6 1272.7 1298.7 1324.1 1349.3 1374.3 1424 1473.7 n 1.5002 1.5199 .5423 1.5715 1.5971 1.62f0 1.6436 1.6650 1 . 7052 1.7422 400 444.8 v 1.17 1.21 .28 1.40 1.50 1.60 1.70 , 1.79 1.97 2.14 h 1207.7 1227.2 248.6 1276.9 1303.0 1328.6 353.9 1379.1 1429.0 1478.9 n 1.4894 1.5107 .5336 1.5625 1.5880 1.6117 .6342 1.6554 1.6955 1.7323 450 456.5 v 1.04 1.08 .14 1.25 1.35 1.44 .53 1.61 1.77 1.93 h 1209 1231 252 1281 1307 1333 -1358 383 1434 1484 n 1.479 1.502 .526 1.554 1.580 1.603 1,626 1.647 1.687 1.723 500 467.3 v0.93 0.97 .03 1.13 1.22 1.31 1.39 .47 1.62 .76 h 1210 1233 256 1285 1311 1337 1362 388 1438 489 n 1.470 1.496 .519 1.548 1.573 1.597 1.619 .640 1.679 .715 844 FLOW OF STEAM. Flow of Steam through a Nozzle. (From Clark on the Steam- engine.) — The flow of steam of a greater pressure into an atmosphere of a less pressure increases as the difference of pressure is increased, until the external pressure becomes only 58% of the absolute pressure in the boiler. The flow of steam is neither increased nor diminished by the fall of the ex- ternal pressure below 58%, or about 4/ 7 of the inside pressure, even to the extent of a perfect vacuum. In flowing through a nozzle of the best form, the steam expands to the external pressure, and to the volume aue to this pressure, so long as it is not less than 58% of the internal pressure. For an external pressure of 58%, and for lower percentages, the ratio of expansion is 1 to 1 .624. When steam of varying initial pressures is discharged into the atmos- phere — the atmospheric pressure being not more than 58% of the initial pressure — the velocity of outflow at constant density, that is, supposing the initial density to be maintained, is given by the formula V = 3.5953 "^h' V = velocity in feet per second, as for steam of the initial density; h = the height in feet of a column of steam of the given initial pressure, the weight of which is equal to the pressure on the unit of base. The lowest initial pressure to which the formula applies, when the steam is discharged into the atmosphere at 14.7 lbs. per sq. in., is (14.7 X 100/58) = 25.37 lbs. per sq. in. From the contents of the table below it appears that the velocity of out- flow into the atmosphere, of steam above 25 lbs. per sq. in. absolute pres- sure, increases very slowly with the pressure, because the density, and the weight to be moved, increase with the pressure. An average of 900 ft. per sec. may, for approximate calculations, be taken for the velocity of out- flow as for constant density, that is, taking the volume of the steam at the initial volume. For a fuller discussion of this subject see "Steam Tur- bines, page 1065. Outflow of Steam into the Atmosphere. — External pressure per square inch, 14.7 lbs. absolute. Ratio of expansion in nozzle, 1.624. , «4H tM 03 • , <*H , • O rt d o d t> , °S a£~ Mi 3 so rt 2ii ' 3 fe ° -3« 55 "3 A > O 03 cO a ftJaS oj a SB a; a? lis 9 £ 03 O g g, ,Ol-H m =4-1 <$ £ 111 > O 03 oO a ischarge pei square inch Orifice per ute. £0° I'o ". £ a. cPh_§ < > < Q w < > < P w lbs. feet p. sec. feet per sec . lbs. H.P. lbs. feet p.sec. feet per sec. lbs. H.P. 25.37 863 1401 22.81 45.6 90 895 1454 77.94 155.9 30 867 1408 26.84 53.7 100 898 1459 86.34 172.7 40 874 1419 35.18 70.4 115 902 1466 98.76 197.5 50 880 1429 44.06 88.1 135 906 1472 115.61 231.2 60 885 1437 52.59 105.2 155 910 1478 132.21 264.4 70 889 1444 61.07 122.1 165 912 1481 140.46 280.9 75 891 1447 65.30 130.6 215 919 1493 181.58 363.2 Bateau's Formula. — A. Rateau, in 1895-6, made experiments with converging nozzles 0.41, 0.59 and 0.95 in. diam., on steam of pressures from 1.4 to 170 lbs. per sq. in. In his paper read at the Intl. Eng'g. Congress at Glasgow (Eng. Rec, Oct. 16, 1901) he gives the following formula, appli- cable when the final pressure, absolute, is less than 58% of the initial. Pounds per hour per sq. in. area of orifice = 3.6 P (16.3 — 0.96 log P). P = absolute pressure, lbs. per sq. in. Napier's Approximate Rule. — Flow in pounds per second = ab- solute pressure X area in square inches ■*■ 70. This rule gives results FLOW OF STEAM. 845 which closely correspond with those in the above table, and with results computed by Rateau's formula, as shown below. Abs. press., lbs. persq. in 25.37 40 60 75 100 135 165 215 Discharge per min., by table, lbs.... 22.81 35.18 52.59 65.30 86.34 115.61 140.46 181.58 By Rateau's for- mula 22.76 35.43 52.49 65.25 86.28 115.47 140.28 181 39 By Napier's rule 21.74 34.29 51.43 64.29 85.71 115.71 141.43 184.29 Flow of Steam in Pipes. — A formula formerly used for velocity of flow of steam in pipes is the same as Downi ng's for the flow of water in smooth cast-iron pipes, viz., V= 50 ^HD/L, in which V= velocity in feet per second, L = length and D = diameter of pipe in feet, H = height in feet of a column of steam, of the pressure of the steam at the entrance, which would produce a pressure equal to the difference of pressures at the two ends of the pipe. (For derivation of the coefficient 50, see Briggs on "Warming Buildings by Steam," Proc. Inst. C. E., 1882.) If Q = quantity in cubic feet per minute, d = diameter in inches, L and H being in feet, the formula reduces to Q = 4.7233 Jj^dK # = 0.0448^, d = 0.5374 W '^ • These formulae are applicable to air and other gases as well as steam. They are not as accurate as later formulae (see below) in which the coeffi- cients vary with the diameter of the pipe. G. H. Babcock, in "Steam," gives the formula W = 87 * /- w(pi — gg) d 5 (V+¥)' W=weight of steam flowing, in lbs. per minute, ■u? = density in lbs. per cu. ft. of the steam at the entrance to the pipe, Pi = pressure in lbs. per sq. in. at the entrance, p 2 =pressure at the exit, rf = diam. in inches, L=length in feet. This formula is apparently derived from Unwin's formula for flow of fluids in Ency. B rit., vol. xii, pp . 508, 516. Putting the formula in the form W =c ^w (pi — pz) d 5 /L, in which c will vary with the diam- eter of the pipe, we have, For diameter, inches. . . 1 2 3 4 6 9 12 Value of c 40.7 52.1 58.8 63 68.8 73. 7 79.3 One of t he m ost widely accepted formulae for flow of water is Darcy's, in which c has values ranging from 65 for a 1/2-inch pipe up to 11 1.5 for 24-inch. Using Darcy's coefficients, and modifying his formula to make it apply to steam, to the form Ihd V = C VL4' Q = c |/ (Pl -P ,)dt ; or W= c y ^»>* , we obtain, For diameter, inches ..1/2I 2 34 5 6 7 8 Value of c 36.8 45.3 52.7 56.1 57.8 58.4 59.5 60.1 60.7 For diameter, inches . . 9 10 12 14 16 18 20 22 24 Value of c 61.2 61.8 62.1 62.3 62.6 62.7 62.9 63.2 63.2 In the absence of direct experiments these coefficients are probably as accurate as any that may be derived from formulae for flow of water. . .. . Q 2 wL W*L Loss of pressure in lbs. per sq. in. = p\— p%= = - 2 • For a comparison of different formulae for flow of steam see a paper by G. F. Gebhardt, in Power, June, 1907, 846 STEAM. (-^'" — V0T1 Pi) d b (1 + 3.6/d)' Table of Flow of Steam in Pipes of Different Diameters and Different Drops in Pressure. (E. C. Sickles, Trans. A. S. M. E., xx 354.) — The drop is calculated from the f ormula p\ — p 2 = 0.000131 Pi and p2, initial and final pressures, lbs. per sq. in., d = diam. in ins., W = flow in pounds per minute, w = density of steam in lbs. per cu. ft., L = length of pipe in feet. The table is calculated on the basis of L = 1000 ft. For any other length the drop is proportional to the length -f* 1000. Example in Use of the Table. — Required the size of pipe to carry 2500 lbs. per min. of steam of 150 lbs. absolute pressure. In the first table we find figures above 2500 lbs. per 'min. as follows: 2667, 13-in. pipe, line 2; 2736, 14-in. pipe, line 4; 2527, 15-in. pipe, line 8; 2638, 16-in. pipe, line 10; 2623, 18-in. pipe, line 14. In the table on the next page, under 150 lbs., we find the corresponding drops per 1000 ft. as follows : line 2, 9.60 lbs.; line 4, 6.83 lbs.; line 8, 4.10 lbs.; line 10, 3.19 lbs.; line 14, 1.72 lbs. Steam Discharge in Pounds per Minute. Corresponding to Drop in Pressure in table on the next page, for Pipe Diameters in Inches in Top Line. Line No. 24 22 20 18 16 15 14 13 12 11 10 1 14000 11188 8772 6678 4923 4163 3481 2871 2328 1853 1443 2 13000 10392 8144 6203 4573 3867 3233 2667 2165 1721 1341 3 12000 9593 7517 5724 4220 3569 2983 2461 1996 1589 1237 4 11000 8804 6891 5247 3868 3271 2736 2256 1830 1456 1134 5 10000 7992 6265 4770 3517 2974 2486 2051 1663 1324 1031 6 9500 7705 5947 4532 3341 2825 2362 1940 1580 1258 979 7 9000 7205 5638 4293 3165 2676 2237 1846 1497 1192 928 8 8500 6905 5321 4054 2989 2527 2113 1743 1414 1125 876 9 8000 6506 5012 3816 2814 2379 1989 1640 1331 1059 825 10 7500 6106 4695 3577 2638 2230 1865 1538 1248 993 873 11 7000 5707 4385 3339 2462 2082 1740 1435 1164 927 722 12 6500 5307 4069 3100 2286 1933 1616 1333 1081 860 670 13 6000 4908 j 758 2862 2110 1784 1492 1230 998 794 619 14 5500 4508 3443 2623 1934 1635 1368 1128 915 728 567 15 5000 4108 3132 2385 1758 1487 1243 1025 832 662 516 Steam Discharge for Pipe Diameters in Inches, Continued. Line No. 9 8 799 7 560 6 371 5 4 31/2 3 55.9 21/2 2 H/2 1 1093 227 123 71.6 28.8 18.1 6.81 2 1015 747. 521 344 210 114.6 68.6 51.9 27.6 16.8 6.52 3 937 685 481 318 194 106.0 65.6 47.9 26.4 15.5 6.24 4 859 67,8 441 292 178 97.0 62.7 43.9 25.2 14.2 5.95 5 781 571 401 265 162 88.2 59.7 39.9 24.0 12.9 5.67 6 742 547, 381 252 154 83.8 56.5 37.9 22.8 12.3 5.29 7 703 514 361 239 146 79.4 53.5 35.9 21.6 11.6 5.00 8 664 485 341 226 138 75.0 50.5 33.9 20.4 10.9 4.72 9 625 457 321 212 130 70.6 47.6 31.9 19.2 10.3 4.43 10 586 478 301 199 122 66.2 44.5 23.9 18.0 9.68 4.15 11 547 400 7.81 186 113 61.7 41.6 27.9 16.8 9.03 3.86 12 508 371 7.61 172 105 57.3 38.6 25.9 15.6 8.38 3.68 13 469 343 741 159 97.2 52.9 35.6 23.9 14.4 7.74 3.40 14 430 314 7.21 146 89.1 48.5 32.6 21.9 13.2 7.10 3.11 15 390 286 200 132 81.0 44.1 29.6 20.0 12.0 6.45 2.83 2.52 2.34 2.16 1.98 1.80 1.71 1.62 1.53 1.44 1.35 1.26 1.17 1.08 0.99 0.90 FLOW OF STEAM 847 Drop in Pressure in Pounds per Sq. In., per 1000 Ft. Length. Corresponding to Discharge in above Table. Density * 0.208 0.230 0.273 0.295 0.316 0.338 0.401 0.443 0.485 0.548 Pressuref 90 100 120 130 140 150 180 200 220 250 Line. 1 18.10 16.4 13.8 12.8 11.9 11.1 9.39 8.50 7.76 6.87 2 15.60 14.1 11.9 11.0 10.3 9.60 8.09 7.33 6.69 5.92 3 13.3 12.0 10.1 9.38 8.75 8.18 6.90 6.24 5.70 5.05 4 11.1 10.0 8.46 7.83 7.31 6.83 5.76 5.21 4.76 4.21 5 9.25 8.36 7.5 6.52 5.87 6.09 5.69 4.80 4.34 3.97 3.51 6 8.33 7.53 6.35 5.48 5.13 4.32 3.91 3.57 3.16 7 7.48 6.76 5.70 5.27 4.92 4.60 3.88 3.51 3 21 2.84 8 6.67 6.03 5.08 4.70 4.39 4.10 3.46 3.13 2.86 2.53 9 5.91 5.35 4.50 4.17 3.89 3.64 3.07 2.78 2.53 2.24 10 5.19 4.69 3.95 3.66 3.42 3.19 2.69 2.44 2 ?,3 1.97 11 4.52 4.09 3.44 3.19 2.98 2.78 2.34 2.12 1.94 1.72 12 3.90 3.53 2.97 2.75 2.57 2.40 2.02 1.83 1.67 1.48 13 3.32 3.00 2.53 2.34 2.19 2.04 1.72 1.56 1.42 1.26 14 2.79 2.52 2.13 1.97 1.84 1.72 1.45 1.31 1.20 1.06 15 2.31 2.09 1.76 1.63 1.52 1.42 1.20 1.C8 0.991 0.877 * Density in lbs. per cu. ft. t Pressure, absolute, For Flow of Steam at low pressures, see Heating and Ventilation, page 670. Carrying Capacity of Extra Heavy Steam Pipes. (Power Speciality Co.) . 03 200 150 100 50 , C3 ■ 200 150 100 . 50 a o— .5 £,c lbs. lbs. lbs. lbs. co— 1 1.3 & — . c3 ■ 3 (U co lbs. lbs. lbs. lbs. Pounds of steam hour. per Pounds of steam per hour. i 0.71 1210 872 618 362 6 25.93 40800 31600 22600 13210 11 '4 1.27 2000 1555 1105 646 7 34.47 54600 42250 30000 17600 i*'2 1.75 2750 2140 1525 894 8 44.18 69500 54000 38400 22450 2 2.93 4610 3590 2550 1525 9 58.42 92000 71500 50800 29800 21/2 4.20 6610 5150 3660 2140 10 74.66 117300 91500 65000 38100 3 6.56 10300 8050 5720 3450 11 90.76 142800 111500 79200 46300 31/2 8.85 13900 10820 7720 4520 12 1 08.45 170500 133000 94750 55400 4 11.44 18000 14000 10000 5850 14 153.94 242000 1 88200 133900 78600 41/2 14.18 22300 17350 12320 7230 16 176.71 277500 216200 153800 90500 5 18.19 28610 22250 15800 9300 18 226.98 357000 278000 197500 115700 The pounds per hour in the above table are figured for the velocities given below: Steam superheated degrees F. . . Velocity, ft. per min 8000 50 8500 100 8950 150" 9450 200 250 9900 10450 Flow of Steam in Long Pipes. Ledoux's Formula. — In the flow of steam or other gases in long pipes, the volume and the velocity are increased as the drop in pressure increases. Taking this into account a correct form ula for flow would be an exponential one. Ledoux gives notation being reduced to English meas- ures. (Annates des Mines, 1892; Trans. A. S. M. E., xx., 365; Power, June, 1907.) See Johnson's formula for flow of air, page 596. 4 / W 2 L d = 0.699 y pil . 94 _ p2l . 94 , his 848 STEAM. Resistance to Flow by Bends, Valves, etc. (From Briggs on Warming Buildings by Steam.) — The resistance at the entrance to a tube when no special bell-mouth is given consists of two parts. The head v 2 -4- 2g is expended in giving the velocity of flow; and the head 0.505 v 2 -h2# in overcoming the resistance of the mouth of the tube. Hence the whole loss of head at the entrance is 1.505 v 2 ■+ 2g. This resist- ance is equal to the resistance of a straight tube of a length equal to about 60 times its diameter. The loss at each sharp right-angled elbow is the same as in flowing through a length of straight tube equal to about 40 times its diameter. For a globe steam stop- valve the resistance is taken to be 1 1/2 times that of the right-angled elbow. Sizes of Steam-pipes for Stationary Engines. — An old common rule is that steam-pipes supplying engines should be of such size that the mean velocity of steam in them does not exceed 6000 feet per minute, in order that the loss of pressure due to friction may not be excessive. The velocity is calculated on the assumption that the cylinder is filled at each stroke. In modern practice with large engines and high pressures, this rule gives unnecessarily large and costly pipes. For such engines the allowable drop in steam pressure should be assumed and the diameter calculated by means of the formulae given above. An article in Power, May, 1893, on proper area of supply-pipes for engines gives a table showing the practice of leading builders. To facili- tate comparison, all the engines have been rated in horse-power at 40 pounds mean effective pressure. The table contains all the varieties of simple engines, from the slide-valve to the Corliss, and it appears that there is no general difference in the sizes of pipe used in the different types. The averages selected from this table are as follows: Diameters of Cylinders corresponding to Various Sizes of Steam- pipes based on Piston-speed of Engine of 600 ft. per Minute, and Allowable Mean Velocity of Steam in Pipe of 4000, 6000, and 8000 ft. per mln. (steam assumed to be admitted during Full Stroke.) Diam. of pipe, inches 2 21/2 3 31/2 4 41/2 5 6 Vel. 4000 5.2 6.5 7.7 9.010.311.612.915.5 Vel. 6000 6.3 7.9 9.511.112.614.215.819.0 Vel. 8000 7.3 9.110.9 12.8 14.6 16.4 18.3 21.9 Horse-power, approx 20 31 45 62 80 100 125 180 Diam. of pipes, inches ... 7 8 9 10 11 12 13 14 Vel. 4000 18.1 20.7 23.2 25.8 28.4 31.0 33.6 36.1 Vel. 6000 22.1 25.3 28.5 31.6 34.8 37.9 41.1 44.3 Vel. 8000 25.6 29.2 32.9 36.5 40.2 43.8 47.5 51 1 Horse-power, approx 245 320 406 500 606 718 845 981 _, , „ . Area of cylinder X piston-speed Formula. Area of pipe = r^-rr t— - : — —. — • mean velocity of steam in pipe For piston-speed of 600 ft. per min. and velocity in pipe of 4000, 6000, and 8000 ft. per min., area of pipe = respectively 0.15, 0.10, and 0.075 X area of cylinder. Diam. of pipe = respectively 0.3873, 0.3162, and 0.2739 X diam. of cylinder. Reciprocals of these figures are 2.582, 3.162, and 3.651. The first line in the above table may be used for proportioning exhaust pipes, in which a velocity not exceeding 4000 ft. per minute is advisable. The last line, approx. H.P. of engine, is based on the velocity of 6000 ft. per min. in the pi pe, using the correspond ing diameter of piston, and taking H.P. = 1/2 (diam. of piston in inches) 2 . Sizes of Steam-pipes for Marine Engines. — In marine-engine practice the steam-pipes are generally not as large as in stationary practice for the same sizes of cylinder. Seaton gives the following rules: Main Steam-vives should be of such size that the mean velocity of flow does not exceed 8000 ft. per min. In large engines, 1000 to 2000 H.P., cutting off at less than half stroke, the steam-pipe may be designed for a mean velocity of 9000 ft., and 10,000 ft. for still larger engines. FLOW OF STEAM. 849 In small engines and engines cutting off later than half stroke, a velocity of less than 8000 ft. per minute is desirable. Taking 8100 ft. per min. as the mean velocity, S speed of piston in feet per min., and D the diameter of the cylinder, Diam. of main steam-pipe = >/D 2 S -*- 8100 = D Vs -4- 90. Stop and Throttle Valves should have a greater area of passages than the area of the main steam-pipe, on account of the friction through the cir- cuitous passages. The shape of the passages should be designed so as to avoid abrupt changes of direction and of velocity of flow as far as possible. Area of Steam Ports and Passages = Area of piston X speed of piston in ft. per min. _ (Diam.) 2 X speed 6000 ~ 7639 Opening of Port to Steam. — To avoid wire-drawing during admission the area of opening to steam should be such that the mean velocity of flow does not exceed 10,000 ft. per min. To avoid excessive clearance the width of port should be as short as possible, the necessary area being obtained by length (measured at right angles to the line of travel of the valve). In practice this length is usually 0.6 to 0.8 of the diameter of the cylinder, but in long-stroke engines it may equal or even exceed the diameter. Exhaust Passages and Pipes. — The area should be such that the mean velocity of the steam should not exceed 6000 ft. per min., and the area should be greater if the length of the exhaust-pipe is comparatively long. The area of passages from cylinders to receivers should be such that the velocity will not exceed 5000 ft. per min. The following table is computed on the basis of a mean velocity of flow of 8000 ft. per min. for the main steam-pipe, 10,000 for opening to steam, and 6000 for exhaust. A = area of piston, D its diameter. Steam and Exhaust Openings. Piston- Diam. of Area of Diam. of Area of speed, Steam-pipe Steam-pipe Exhaust Exhaust to Steam ft. per min. + D. -h .4. h- D. + A. h- A. 300 0.194 0.0375 0.223 0.0500 0.03 400 0.224 0.0500 0.258 0.0667 0.04 500 0.250 0.0625 0.288 0.0833 0.05 600 0.274 0.0750 0.316 0.1000 0.06 700 0.296 0.0875 0.341 0.1167 0.07 800 0.316 0.1000 0.365 0.1333 0.08 900 0.335 0.1125 0.387 0.1500 0.09 1000 0.353 0.1250 0.400 0.1667 0.10 Proportioning Steam-Pipes for Minimum Total Loss by Radiation and Friction. — For a given size of pipe and quantity of steam to be carried the loss of pressure due to friction is calculated by formulae given above, or taken from the tables. The work of friction, being converted into heat, tends to dry or superheat the steam, but its influence is usually so small that it may be neglected. The loss of heat by radiation tends to destroy the superheat and condense some of the steam into water. For well-covered steam-pipes this loss may be estimated at about 0.3 lb. per sq. ft. of external surface of the pipe per hour per degree of difference of temperature between that of the steam and that of the surrounding atmosphere (see Steam-pipe Coverings, p. 558). A practical problem in power-plant design is to find the diameter of pipe to carry a given quantity of steam with a minimum total loss of available energy due to both radiation and friction, considering also the money loss due to interest and depreciation on the value of the pipe and covering as erected. Each case requires a separate arithmetical computation, no formula yet being constructed to fit the general case. An approximate method of solution, neglecting the slight gain of heat by 850 the steam from the work of friction, and assuming that the water con- densed by radiation of heat is removed by a separator and lost, is as fol- lows: Calculate the amount of steam required. by the engine, in pounds per minute. From a steam pipe formula or table find the several drops of pressure, in lbs. per sq. in., in pipes of different assumed diameters, for the given quantity of steam and the given length of pipe. Compute from a theoretical indicator diagram of steam expanding in the engine the loss of available work done by 1 lb. of steam, due to the several drops already found, and the corresponding fraction of 1 lb. of steam that will have to be supplied to make up for this loss of work. State this loss as equiva- lent to so many pounds of steam per 1000 lbs. of steam carried. Calcu- late the loss in lbs. of steam condensed by radiation in the pipes of the different diameters, per 1000 lbs. carried. Add the two losses together for each assumed size of pipe, and by inspection find which pipe gives the lowest total loss. The money loss due to cost and depreciation may also be figured approximately in the same unit of lbs. of steam lost per 1000 lbs. carried, by taking the cost of the covered pipe, assuming a rate of interest and depreciation, finding the annual loss in cents, then from the calculated value of steam, which depends on the cost of fuel, find the equivalent quantity of steam which represents this money loss, and the equivalent lbs. of steam per 1000 lbs. carried. This is to be added to the sum of the losses due to friction and radiation, and it will be found to modify somewhat the conclusion as to the diameter of pipe and the drop which corresponds to a minimum total loss. Instead of determining the loss of available work per pound of steam from theoretical indicator diagrams, it may be computed approximately on the assumption, based on the known characteristics of the engine, that its efficiency is a certain fraction of that of an engine working between the same limits of temperature on the ideal Carnot cycle, as shown in the table below, and from the efficiency thus found, compared with the efficiency at the given initial pressure less the drop, the loss of work may be calculated. Available Maximum Thermal Efficiency of Steam Expanded between the glven pressures and 1 lb. absolute, based on the Carnot Cycle. E = (Ti - T 2 ) -*■ Tu Maximum Initial Absolute Pressures. Initial Pressure less than Maxi- mum. 100 125 150 175 200 225 250 275 300 Maximum Thermal Efficiency. lbs. 0.287 .286 .284 .280 .272 0.302 .301 .299 .296 .290 0.314 .313 .312 .309 .304 0.324 .323 .322 .320 .316 0.333 .332 .331 .329 .326 0.341 .340 .339 .337 .335 0.348 .347. .346 .345 .342 0.354 .354 .353 .352 .349 0.360 2 .359 5 .359 10 .358 20 .356 This table shows that if the initial steam pressure is lowered from 100 lbs. to 80 lbs., the efficiency of the Carnot cycle is reduced from 0.237 to 0.272, or over 5%, but if steam of 300 lbs. is lowered to 280 lbs. the efficiency is reduced only from 0.360 to 0.356 or 1.1%. Witn high- pressure steam, therefore, much greater loss of pressure by friction of steam pipes, valves and ports is allowable than with steam of low pressure. Theoretically the loss of efficiency due to drop in pressure on account of friction of pipes should be less than that indicated in the above table, since the work of friction tends to superheat the steam, but practically most, if not all. of the superheating is lost by radiation. By a method of calculation somewhat similar to that above outlined, the following figures were found, in a certain case, of the cost per day of the transmission of 50,000 lbs. of steam per hour a distance of 1000 feet, with 100 lbs. initial pressure. STEAM PIPES. 851 Diameter of Pipe. 6 in. 7 in. 8 in. 10 in. 12 in. I. Interest, etc., 12% per annum. . $0.39 1.51 0.86 $0.46 1.76 0.38 $0.53 2.01 0.19 $0.66 2.51 0.06 $0.84 3 02 02 Total per day $2.76 $2.60 $2.73 $3.23 $3.88 STEAM PIPES. Bursting-tests of Copper Steam-pipes. (From Report of Chief Engineer Melville, U. S. N., for 1892.) — Some tests were made at the New York Navy Yard which show the unreliability of brazed seams in copper pipes. Each pipe was 8 in. diameter inside and 3 ft. 1 5/ 8 in. long. Both ends were closed by ribbed heads and the pipe was subjected to a hot-water pressure, the temperature being maintained constant at 371° F. Three of the pipes were made of No. 4 sheet copper (Stubs gauge) and the fourth was made of No. 3 sheet. The following were the results, in lbs. per sq. in., of bursting-pressure: Pipe number 1 2 3 4 4' Actual bursting-strength . . 835 785 950 1225 1275 Calculated " V 1336 1336 1569 1568 1568 Difference 501 551 619 343 293 The tests of specimens cut from the ruptured pipes show the injurious action of heat upon copper sheets; and that, while a white heat does not change the character of the metal, a heat of only slightly gi eater degree causes it to lose the fibrous nature that it has acquired in rolling, and a serious reduction in its tensile strength and ductility results. A Failure of a Brazed Copper Steam-pipe on the British steamer Prodano was investigated by Prof. J. O. Arnold. He found that the brazing was originally sound, but that it had deteriorated by oxidation of the zinc in the brazing alloy by electrolysis, which was due to the presence of fatty acids produced by decomposition of the oil used in the engines. A full account of the investigation is given in The Engineer, April 15, 1898. Reinforcing Steam-pipes. (Eng., Aug. 11, 1893.) — In the Italian Navy copper pipes above 8 in. diam. are reinforced by wrapping them with a close spiral of copper or Delta-metal wire. Two or three independent spirals are used for safety in case one wire breaks. They are wound at a tension of about 11/2 tons per sq. in. Materials for Pipes and Valves for Superheated Steam. (M. W. Kellogg, Trans. A. S. M. E., 1907.) — The latest practice is to do away with fittings entirely on high-pressure steam lines and put what are known as "nozzles" on the piping itself. This is accomplished by welding wrought-steel pipe on the side of another section, so as to accomplish the same result as a fitting. In this way rolled or cast steel flanges and a Rockwood or welded joint can be used. This method has three distinct advantages: 1. The quality of the metal used. 2. The lightening of the entire work. 3. The doing away with a great many joints. As a general average, at least 50% of the joints can be left out; some- times the proportion runs up as high as 70%. Above 575° F. the limit of elasticity in cast .iron is reached with a pressure varying from 140 to 175 pounds. Under such conditions the material is strained and does not resume its former shape, eventually showing surface cracks which increase until the pipe breaks. It would seem that iron castings are unsuitable for both fittings and valves to be used in any superheated steam work. The only adaptable metal seems to be cast steel. Tests by Bach on this metal show that at 572° F. the reduction in breaking strength amounts only to 1.1% and at 752° F. to about 8%. The effect of temperature on nickel is similar to that on cast steel and in consequence this material is very suitable for use in connection with 852 highly superheated steam. Bach recommends that bronze alloys be done away with for use on steam lines above a temperature of about 390° F. The old-fashioned screwed joint, no matter how well made, is not suitable for superheated steam work. In making up a joint, the face of all flanges or pipe where a joint is made should be given a fine tool finish and a plane surface, and a gasket should be used. The best results have been obtained with a corrugated soft Swedish steel gasket with "Smooth-on" applied, and with the McKim gasket, which is of copper or bronze surrounding asbestos. On super- heated steam lines a corrugated copper gasket will in time pit out in some part of the flange nearly through the entire gasket. Specifications for pipes and fittings for superheated steam service were published by Crane Co., Chicago, in the Valve World, 1907. Riveted Steel Steam-pipes have been used for high pressures. See paper on A Method of Manufacture of Large Steam-pipes, by Chas. H. Manning, Trans. A. S. M. E., vol. xv. Valves in Steam-pipes. — ■ Should a globe- valve on a steam-pipe have the steam-pressure on top or underneath the valve is a disputed question. With the steam-pressure on top, the stuffing-box around the valve-stem cannot be repacked without shutting off steam from the whole line of pipe; on the other hand, if the steam-pressure is on the bottom of the valve it all has to be sustained by the screw-thread on the valve-stem, and there is danger of stripping the thread. A correspondent of the American Machinist, 1892, says that it is a very uncommon thing in the ordinary globe-valve to have the thread give out, but by water-hammer and merciless screwing the seat will be crushed down quite frequently. Therefore with plants where only one boiler is used he advises placing the valve with the boiler-pressure underneath it. On plants where several boilers are connected to one main steam-pipe he would reverse the position of the valve, then when one of the valves needs repacking the valve can be closed and the pressure in the boiler whose pipe it controls can be reduced to atmospheric by lifting the safety- valve. The repacking can then be done without interfering with the operation of the other boilers of the plant. He proposes also the following other rules for locating valves: Place valves with the stems horizontal to avoid the formation of a water-pocket. Never put the junction-valve close to the boiler if the main pipe is above the boiler, but put it on the highest point of the junction-pipe. If the other plan is followed, the pipe fills with water whenever this boiler is stopped and the others are running, and breakage of the pipe may cause serious results. Never let a junction-pipe run into the bottom of the main pipe, but into the side or top. Always use an angle- valve where convenient, as there is more room in them. Never use a gate valve under high pressure unless a by-pass is used with it. Never open a blow-off valve on a boiler a little and then shut it; it is sure to catch the sediment and ruin the valve; throw it well open before closing. Never use a globe-valve on an indicator-pipe. For water, always use gate or angle valves or stop-cocks to obtain a clear passage. Buy if possible valves with renewable disks. Lastly, never let a man go inside a boiler to work, especially if he is to hammer on it, unless you break the joint between the boiler and the valve and put a plate of steel between the flanges. The " Steam-Loop " is a system of piping by which water of con- densation in steam-pipes is automatically returned to the boiler. In its simplest form it consists of three pipes, which are called the riser, the horizontal, and the drop-leg. When the steam-loop is used for returning to the boiler the water of condensation and entrainment from the steam- pipe through which the steam flows to the cylinder of an engine, the riser is generally attached to a separator; this riser empties at a suitable height into the horizontal, and from thence the water of condensation is led into the drop-leg, which is connected to the boiler, into which the water of condensation is fed as soon as the hydrostatic pressure in the drop-leg in connection with the steam-pressure in the pipes is sufficient to overcome the boiler-pressure. The action of the device depends on the following principles: Difference of pressure may be balanced by a water- column; vapors or liquids tend to flow to the point of lowest pressure; rate of flow depends on difference of pressure and mass; decrease of static pressure in a steam-pipe or chamber is proportional to rate of conden- STEAM PIPES. 853 sation; in a steanvcurrent water will be carried or swept along rapidly by friction. (Illustrated in Modern Mechanism, p. 807. Patented by J. H. Blessing, Feb. 13, 1872, Dec. 28, 1883.) Mr. Blessing thus describes the operation of the loop in Eng. Review, Sept., 1907. The heating system is so arranged that the water of condensation from the radiators gravitates towards some low point and thence is led into the top of a receiver. After this is done it is found that owing to friction caused by the velocity of the steam passing through the different pipes and condensation due to radiation, the steam pressure in the small drip receiver is much less than that in the boiler. This difference will deter- mine the height, or the length of the loop, that must be employed so that the water will gravitate through it into the boiler; that is to say, if there is 10 lbs. difference in pressure, the descending leg of the loop should extend about 30 feet above the water-level in the boiler, since a column of water 2.3 ft. is equal to 1 lb. pressure, and a difference in pressure of 10 lbs. would require a column 23 ft. high. If we make the loop 30 feet high we shall have an additional length of 7 ft. with which to overcome fric- tion. The water, after it reaches the top of the loop, composed of a larger section of pipe, will flow into the boiler through the descending leg with a velocity due to the extra 7 ft. added to the discharging leg. Loss from an Uncovered Steam-pipe. (Bjorling on Pumping- engines.) — The amount of loss by condensation in a steam-pipe carried down a deep mine-shaft has been ascertained by actual practice at the Clay Cross Colliery, near Chesterfield, where there is a pipe 71/2 in. internal diam., 1100 ft. long. The loss of steam by condensation was ascertained by direct measurement of the water deposited in a receiver, and was found to be equivalent to about 1 lb. of coal per I.H.P. per hour for every 100 ft. of steam-pipe; but there is no doubt that if the pipes had been in the up- cast shaft, and well covered with a good non-conducting material, the loss would have been less. (For Steam-pipe Coverings, see p. 558, ante.) Condensation in an Underground Pipe Line. (W. W. Christie, Eng. Rec, 1904.) — A length of 300 ft. of 4-in. pipe, enclosed in a box of 11/4-in. planks, 10 ins. square inside, and packed with mineral wool, was laid in a trench, the upper end being 1 ft. and the lower end 5 ft. below the surface. With 80 lbs. gauge pressure in the pipe the condensation was equivalent to 0.275 B.T.U. per minute per sq. ft. of pipe surface when the outside temperature was 31° F., and 0.222 per min. when the temperature was 62° F. Steam Receivers on Pipe Lines. (W. Andrews, Steam Eng'g, Dec. 10, 1902.) — In the four large power houses in New York City, with an ultimate capacity of 60,000 to 100,000 H.P. each, the largest steam mains are not over 20 ins. in diameter. Some of the best plants have pipes which run from the header to the engine two sizes smaller than that called for by the engine builders. These pipes before reaching the engine are carried into a steel receiver, which acts also as a separator. This receiver has a cubical capacity of three times that of the high-pressure cylinder and is placed as close as possible to the cylinder. The pipe from the receiver to the cylinder is of the full size called for by the engine builder. The objects of this arrangement are: First, to have a full supply of steam to the throttle; second, to provide a cushion near the engine on which the cut-off in the steam chest may be spent, thereby preventing vibrations from being transmitted through the piping system; and third, to produce a steady and rapid flow of steam in one direction only, by having a small pipe leading into the receiver. The steam flows rapidly enough to make good the loss caused during the first quarter of the stroke. Plants fitted up in this way are successfully running where the drop in steam pressure is not greater than 4 lbs., although the engines are 500 ft. away from the boilers. Equation of Pipes. — For determining the number of small sized pipes that are equal in carrying capacity to one of greater size the table given under Flo w of Air, page 597, is commonly used. It is based on the equation N = ^d^-^di 5 , in which N is the number of smaller pipes of diameter di equal in capacity to one pipe of diameter d. A more accu rate equ ation, based on Unwin's formula for flow of fluids, is N = - — f 1+ °' 6 ; (d and di in inches). For d= 2 d\, the first formula gives di 3 Vd + 3.6 854 THE STEAM-BOILER. N = 5.7, and the second N = 6.15, an unimportant difference, but for d == 8 c/i, the first gives N = 181 and the second N = 274, a considerable difference. (G. F. Gebhardt, Power, June, 1907). Identification of Power House Piping by Different Colors. (W. H. Bryan, Trans. A. S. M. E., 1908.) — In large power plants the multi- plicity of pipe lines carrying different fluids causes confusion and may lead to danger by an operator opening a wrong valve. It has therefore become customary to paint the different lines of different colors. The paper gives several tables showing color schemes that have been adopted in different plants. The following scheme, adopted at the New York Edison Co.'s Waterside Station, is selected as an example. Pipe Lines. Steam, high pressure to engines, boiler cross-overs, leaders and headers All other steam lines Steam, exhaust Steam, drips including traps Steam trap discharge Blow-offs, drips from water columns and low-pressure drips Drains from crank pits Cold water to primary heaters and jacket pumps Feed-water, pumps to boilers Hot-water mains, primary heaters to pumps, and cooling-water returns .... Air pump discharge to hot well Cooling water, pumps to engines Fire lines Cylinder oil, high pressure Cylinder oil, low pressure Engine oil Pneumatic system Bands, Cou- Colors of Pipe. plings, Valves, etc. Black Brass Buff Black Orange Red Orange Black Green Black Slate Red Dark Brown Blue Blue Red Maroon Same Green Red Slate Black Blue Black Vermilion Same Brown Black Brown Green Brown Red Black Same THE STEAM-BOILER. The Horse-power of a Steam-boiler. — The term horse-power has two meanings in engineering: First, an absolute unit or measure of the rate of work, that is, of the work done in a certain definite period of time, by a source of energy, as a steam-boiler, a waterfall, a current of air or water, or by a prime mover, as a steam-engine, a water-wheel, or a wind-mill. The value of this unit, whenever it can be expressed in foot-pounds of energy, as in the case of steam-engines, water-wheels, and waterfalls, is 33,000 foot-pounds per minute. In the case of boilers, where the work done, the conversion of water into steam, cannot be expressed in foot- pounds of available energy, the usual value given to the term horse-power is the evaporation of 30 lbs. of water of a temperature of 100° F. into steam at 70 lbs. pressure above the atmosphere. Both of these units are arbitrary; the first, 33,000 foot-pounds per minute, first adopted by James Watt, being considered equivalent to the power exerted by a good London draught-horse, and the 30 lbs. of water evaporated per hour being con- sidered to be the steam requirement per indicated horse-power of an average engine. The second definition of the term horse-power is an approximate measure of the size, capacity, value, or "rating" of a boiler, engine, water-wheel, or other source or conveyer of energy, by which measure it may be described, bought and sold, advertised, etc. No definite value can be given to this measure, which varies largely with local custom or individual opinion of makers and users of machinery. The nearest approach to uniformity which can be arrived at in the term "horse-power," used in this sense, is to say that a boiler, engine, water-wheel, or 'other machine, "rated" at a STEAM-BOILER PROPORTIONS. 855 certain horse-power, should be capable of steadily developing that horse- power for a long period of time under ordinary conditions of use and practice, leaving to local custom, to the judgment of the buyer and seller, to written contracts of purchase and sale, or to legal decisions upon such contracts, the interpretation of what is meant by the term "ordinary conditions of use and practice." (Trans. A. S. M. E., vol. vii, p. 226.) The Committee of Judges of the Centennial Exhibition, 1876, in report- ing the trials of competing boilers at that exhibition adopted the unit, 30 lbs. of water evaporated into dry steam per hour from feed-water at 100° F., and under a pressure of 70 lbs. per square inch above the atmos* phere, these conditions being considered by them to represent fairly average practice. The A. S. M. E. Committee on Boiler Tests, 1884, accepted the same unit, and defined it as equivalent to 34.5 lbs. evaporated per hour from a feed-water temperature of 212° into steam at the same temperature; The committee of 1899 adopted this definition, 34.5 lbs. per hour, from and at 212°, as the unit of commercial horse-power. Using the figures for total heat of steam given in Marks and Davis's steam tables (1909), 34V2 lbs. from and at 212°, is equivalent to 33,479 B.T.U. per hour, or to an evaporation of 30.018 lbs. from 100° feed-water temperature into steam at 70 lbs. pressure. The Committee of 1899 says: A boiler rated at any stated capacity should develop that capacity when using the best coal ordinarily sold in the market where the boiler is located, when fired by an ordinary fireman, without forcing the fires, while exhibiting good economy; and further, the boiler should develop at least one-third more than the stated capacity when using the same fuel and operated by the same fireman,. the full draught being employed and the fires being crowded; the available draught at the damper, unless otherwise understood, being not less than 1/2 inch water column. Unit of Evaporation. (Abbreviation, U. E.) — It is the custom to reduce results of boiler-tests to the common standard of the equivalent evaporation from and at the boiling-point at atmospheric pressure, or " from and at 212° F." This unit of evaporation, or one pound of water evaporated from and at 212°, is equivalent to 970.4 British thermal units. 1 B.T.U. = the mean quantity of heat required to raise 1 lb. of water 1° F. between 32° and 212°. Measures for Comparing the Duty of Boilers. — The measure of the efficiency of a boiler is the number of pounds of water evaporated per pound of combustible (coal less moisture and ash), the evaporation being reduced to the standard of "from and at 212°." The measure of the capacity of a boiler, is the amount of " boiler horse- power " developed, a horse-power being defined as the evaporation oi 341/2 lbs. per hour from and at 212° The measure of relative rapidity of steaming of boilers is the number of pounds of water evaporated from and at 212° per hour per square foot of water-heating surface. The measure of relative rapidity of combustion of fuel in boiler-furnaces is the number of pounds of coal burned per hour per square foot of grate- surface. STEAM-BOELER PROPORTIONS. Proportions of Grate and Heating Surface required for a given Horse-power. — The term horse-power here means capacity to evap- orate 34.5 lbs. of water from and at 212° F. Average proportions for maximum economy for land boilers fired with good anthracite coal: Heating surface per horse-power 11.5 sq. ft. Grate surface per horse-power 1/3 Ratio of heating to grate surface 34.5 " Water evap'd from and at 212° per sq. ft. H.S. per hr. 3 lbs. Combustible burned per H.P. per hour 3 Coal with 1/6 refuse, lbs. per H.P. per hour 3.6 " Combustible burned per sq. ft. grate per hour 9 Coal with i/e refuse, lbs. per sq. ft. grate per hour 10.8 " Water evap'd from and at 212° per lb. combustible ... 11.5 " Water evap'd from and at 212° per lb. coal (1/6 refuse) 9.6 " 856 THE STEAM-BOILER. Heating-surface. — For maximum economy with any kind of fuel a boiler should be proportioned so that at least one square foot of heating- surface should be given for every 3 lbs. of water to be evaporated from and at 212° F. per hour. Still more liberal proportions are required if a portion of the heating-surface has its efficiency reduced by: 1. Tendency of the heated gases to short-circuit, that is, to select passages of least resistance and flow through them with high velocity, to the neglect of other passages. 2. Deposition of soot from smoky fuel. 3. Incrusta- tion. If the heating-surfaces are clean, and the heated gases pass over it uniformly, little if any increase in economy can be obtained by increasing the heating-surface beyond the proportion of 1 sq. ft. to every 3 lbs. of water to be evaporated, and with all conditions favorable but little decrease of economy will take place if the proportion is 1 sq. ft. to every 4 lbs. evaporated; but in order to provide for driving of the boiler beyond its rated capacity, and for possible decrease of efficiency due to the causes above named, it is better to adopt 1 sq. ft. to 3 lbs. evaporation per hour as the minimum standard proportion. Where economy may be sacrified to capacity, as where fuel is very cheap, it is customary to proportion the heating-surface much less liber- ally. The following table shows approximately the relative results that may be expected with different rates of evaporation, with anthracite coal. Lbs. water evapor 'd from and at 21 2° per sq . f t . heating-surface per hour : 2 2.5 3 3.5 4 5 6 7 8 9 10 Sq. ft. heating-surface required per horse-power: 17.3 13.8 11.5 9.8 8.6 6.8 5.8 4.9 4.3 3.8 3.5 Ratio of heating to grate surface if 1/3 sq. ft. of G.S. is required per H.P.: 52 41.4 34.5 29.4 25.8 20.4 17.4 13.7 12.9 11.4 10.5 Probable relative economy: 100 100 100 95 90 85 80 75 70 65 60 Probable temperature of chimney gases, degrees F.: 450 450 450 518 585 652 720 787 855 922 • 990 The relative economy will vary not only with the amount of heating- surface per horse-power, but with the efficiency of that heating-surface as regards its capacity for transfer of heat from the heated gases to the water, which will depend on its freedom from soot and incrustation, and upon the circulation of the water and the heated gases. With bituminous coal the efficiency will largely depend upon the thoroughness with which the combustion is effected in the furnace. The efficiency with any kind of fuel will greatly depend upon the amount of air supplied to the furnace in excess of that required to support com- bustion. With strong draught and thin fires this excess may be very great, causing a serious loss of economy. This subject is further discussed below. Measurement of Heating-surface. — The usual rule is to consider as heating-surface all the surfaces that are surrounded by water on one side and by flame or heated gases on the other, using the external instead of the internal diameter of tubes, for greater convenience in calculation, the external diameter of boiler-tubes usually being made in even inches or half inches. This method, however, is inaccurate, for the true heating- surface of a tube is the side exposed to the hot gases, the inner surface in a fire-tube boiler and the outer surface in a water-tube boiler. The re- sistance to the passage of heat from the hot gases on one side of a tube or plate to the water on the other consists almost entirely of the resistance to the passage of the heat from the gases into the metal, the resistance of the metal itself and that of the wetted surface being practically nothing. See paper by C. W. Baker, Trans. A. S. M. E., vol. xix. Rule for finding the heating-surface of vertical tubular boilers : Multiply the circumference of the fire-box (in inches) by its height above the grate; multiply the combined circumference of all the tubes by their length, and to these two products add the area of the lower tube-sheet; from this sum subtract the area of all the tubes, and divide by 144: the quotient is the number of square feet of heating-surface. Rule for finding the heating-surface of hozizontal tubular boilers: Take the dimensions in inches. Multiply two-thirds of the circumference of the shell by its length; multiply the sum of the circumferences of all the tubes STEAM-BOILER PROPORTIONS. 857 by their common length; to the sum of these products add two thirds of the area of both tube-sheets; from this sum subtract twice the combined area of all the tubes; divide the remainder by 144 to obtain the result in square feet. Rule for finding the square feet of heating-surface in tubes: Multiply the number of tubes by the diameter of a tube in inches, by its length in feet, and by 0.2618. Horse-power, Builder's Bating. Heating-surface per Horse- power. — It is a general practice among builders to furnish about 10 square feet of heating-surface per horse-power, but as the practice is not uniform, bids and contracts should always specify the amount of heating- surface to be furnished. Not less than one-third square foot of grate-sur- face should be furnished per horse-power with ordinary chimney draught, not exceeding 0.3 in. of water column at the damper, for anthracite coal, and for poor varieties of soft coal high in ash, with ordinary furnaces. A smaller ratio of grate surface may be allowed for high grade soft coal and for forced draught. Horse-power of Marine and Locomotive Boilers. — The term horse- power is not generally used in connection with boilers in marine practice, or with locomotives. The boilers are designed to suit the engines, and are rated by extent of grate and heating-surface only. Grate-surface. — The amount of grate-surface required per horse- power, and the proper ratio of heating-surface to grate-surface are ex- tremely variable, depending chiefly upon the character of the coal and upon the rate of draught. With good coal, low in ash, approximately equal results may be obtained with large grate-surface and light draught and with small grate-surface and strong draught, the total amount of coal burned per hour being the same in both cases. With good bituminous coal, like Pittsburgh, low in ash, the best results apparently are obtained with strong draught and high rates of combustion, provided the grate- surfaces are cut down so that the total coal burned per hour is not too great for the capacity of the heating-surface to absorb the heat produced. With coals high in ash, especially if the ash is easily fusible, tending to choke the grates, large grate-surface and a slow rate of combustion are required, unless means, such as shaking grates, are provided to get rid of the ash as fast as it is made. The amount of grate-surface required per horse-power under various conditions may be estimated from the following table: a!" Pounds of Coal burned per square ■** s — < P-* 3 foot of Grate per hour. |«i 8 10 12 1 15 20 25 I 30 | 35 1 40 aj 4> ® 1 1 1 1 1 1 1 A y! Sq. Ft. Grate per H. P. Good coal and no 3.45 .43 .35 .28 .23 .17 .14 .11 .10 .09 boiler, 1 9 3.83 .48 .38 .32 .25 .19 .15 .13 .11 .10 ( 8.61 4. .50 .40 .33 .26 .20 .16 .13 .12 .10 Fair coal or boiler, 8 4.31 .54 .43 .36 .29 .22 .17 .14 .13 .11 I 7 4.93 .62 .49 .4! .33 .24 .20 .17 .14 .12 ( 6.9 5. .63 .50 .42 .34 .25 .20 .17 .15 .13 Poor coal or boiler, 6 5.75 .72 .58 .48 .38 .29 .23 .19 .17 .14 ( 5 6.9 .86 .69 .58 .46 .35 .28 .23 .22 .17 Lignite and poor boiler, 1 345 10. 1.25 1.00 .83 .67 .50 .40 .33 .29 .25 In designing a boiler for a given set of conditions, the grate-surface should be made as liberal as possible, say sufficient for a rate of combus- tion of 10 lbs. per square foot of grate for anthracite, and 15 lbs. per square foot for bituminous coal, and in practice a portion of the grate-surface may be bricked over if it is found that the draught, fuel, or other condi- tions render it advisable. 858 THE STEAM-BOILER, Proportions of Areas of Flues and other Gas-passages. — Rules are usually given making the area of gas-passages bear a certain ratio to the area of the grate-surface; thus a common rule for horizontal tubular boilers is to make the area over the bridge wall 1/7 of the grates-surface, the flue area 1/8, and the chimney area 1/9. For average conditions with anthracite coal and moderate draught, say a rate of combustion of 12 lbs. coal per square foot of grate per hour, and a ratio of heating to grate surface of 30 to 1, this rule is as good as any, but it is evident that if the draught were increased so as to cause a rate of com- bustion of 24 lbs., requiring the grate-surface to be cut down to a ratio of 60 to 1, the areas of gas-passages should not be reduced in proportion. The amount of coal burned per hour being the same under the changed conditions, and there being no reason why the gases should travel at a higher velocity, the actual areas of the passages should remain as before, but the ratio of the area to the grate-surface would in that case be doubled. Mr. Barrus states that the highest efficiency with anthracite coal is obtained when the tube area is 1/9 to 1/10 of the grate-surface, and with bituminous coal when it is 1/6 to 1/7, for the conditions of medium rates of combustion, such as 10 to 12 lbs. per square foot of grate per hour, and 12 square feet of heating-surface allowed to the horse-power. The tube area should be made large enough not to choke the draught and so lessen the capacity of the boiler; if made too large the gases are apt to select the passages of least resistance and escape from them at a high velocity and high temperature. This condition is very commonly found in horizontal tubular boilers where the gases go chiefly through the upper rows of tubes; sometimes also in vertical tubular boilers, where the gases are apt to pass most rapidly through the tubes nearest to the center. It may to some extent be remedied by placing retarders in those tubes in which the gases travel the quickest. Air-passages through Grate-bars. — The usual practice is, air- opening = 30% to 50% of area of the grate; the larger the better, to avoid stoppage of the air-supply by clinker; but with coal free from clinker much smaller air-space may be used without detriment. See paper by F. A. Scheffler, Trans. A. S. M.E., vol. xv, p. 503. PERFORMANCE OF BOILERS. The performance of a steam-boiler comprises both its capacity for gener- ating steam and its economy of fuel. Capacity depends upon size, both of grate-surface and of heating-surface, upon the kind of coal burned, upon the draught, and also upon the economy. Economy of fuel depends upon the completeness with which the coal is burned in the furnace, on the proper regulation of the air-supply to the amount of coal burned, and upon the thoroughness with which the boiler absorbs the heat generated in the furnace. The absorption of heat depends on the extent of heating-sur- face in relation to the amount of coal burned or of water evaporated, upon the arrangement of the gas-passages, and upon the cleanness of the sur- faces. The capacity of a boiler may increase with increase of economy when this is due to more thorough combustion of the coal or to better regu- lation of the air-supply, or it may increase at the expense of economy when the increased capacity is due to overdriving, causing an increased loss of heat in the chimney gases. The relation of capacity to economy is therefore a complex one, depending on many variable conditions. A formula expressing the relation between capacity, rate of driving, or evaporation per square foot of heating-surface, to the economy, or evapo- ration per pound of combustible is given on page 865. Selecting the highest results obtained at different rates of driving with anthracite coal in the Centennial tests (see p. 867), and the highest results with anthracite reported by Mr. Barrus in his book on Boiler Tests, the author has plotted two curves showing the maximum results which may be expected with anthracite coal, the first under exceptional conditions such as obtained in the Centennial tests, and the second under the best conditions of ordinary practice. {Trans. A. S. M, E., xviii, 354.) From these curves the following figures are obtained, PERFORMANCE OF BOILERS. 859 Lbs. water evaporated from and at 212° per sq. ft. heating-surface per hour: 1.6 1.7 2 2.6 3 3.5 4 4.5 5 6 7 S Lbs. water evaporated from and at 212° per lb. combustible: Centennial. 11.8 11.9 12.0 12.1.12.05 12 11.85 11.7 11.5 10.85 9.8 8.5 Barrus 11.4 11.5 11.55 11.6 11.6 11.5 11.2 10.9 10.6 9.9 9.2 8.5 Avg. Cent'l 12.0 11.6 11.2 10.8 10.4 10.0 9.6 8.8 8.0 7.2 The figures in the last line are taken from a straight line drawn as nearly as possible through the average of the plotting of all the Centennial tests. The poorest results are far below these figures. It is evident that no for- mula can be constructed that will express the relation of economy to rate of driving as well as do the three lines of figures given above. For semi-bituminous and bituminous coals the relation of economy to the rate of driving no doubt follows the same general law that it does with anthracite, i.e., that beyond a rate of evaporation of 3 or 4 lbs. per sq. ft. of heating-surface per hour there is a decrease of economy, but the figures obtained in different tests will show a wider range between maximum and average results on account of the fact that it is more difficult with bitumi- nous than with anthracite coal to secure complete combustion in the furnace. The amount of the decrease in economy due to driving at rates exceeding 4 lbs. of water evaporated per square foot of heating-surface per hour differs greatly with different boilers, and with the same boiler it may differ with different settings and with different coal. The arrangement and size of the gas-passages seem to have an important effect upon the relation of economy to rate of driving. A comparison of results obtained from different types of boilers leads to the general conclusion that the economy with which different types of boilers operate depends much more upon their proportions and the con- ditions under which they work, than upon their type; and, moreover, that when the proportions are correct , and when the conditions are favor- able, the various types of boilers give substantially the same economic result. Conditions of Fuel Economy in Steam-boilers. — 1. That the boiler has sufficient heating surface to absorb from 75 to 80% of all the heat generated by the fuel. 2. That this surface is so placed, and the gas pas- sages so controlled by baffles, that the hot gases are forced to pass uni- formly over the surface, not being short-circuited. 3. That the furnace is of such a kind, and operated in such a manner, that the fuel is completely burned in it, and that no unburned gases reach the heating surface of the boiler. 4. That the fuel is burned with the minimum supply of air re- quired to insure complete combustion, thereby avoiding the carrying of an excessive quantity of heated air out of the chimney. There are two indices of high economy. 1. High temperature, ap- proaching 3000° F. in the furnace, combined with low temperature, below 600° F., in the flue. 2. Analysis of the flue gases showing between 5 and 8% of free oxygen. Unfortunately neither of these indices is available to the ordinary fireman; he cannot distinguish by the eye any temperature above 2000°, and he cannot know whether or not an excessive amount of oxygen is passing through the fuel. The ordinary haphazard way of firing therefore gives an average of about 10% lower economy than can be obtained when the firing is controlled, as it is in many large plants, by re- cording furnace pyrometers, or by continuous gas analysis, or by both. Low CO2 in the flue gases may indicate either excessive air supply in the furnace, or leaks of air into the setting, or deficient air supply with the presence of CO, and therefore imperfect combustion. The latter, if exces- sive, is indicated by low furnace temperature. The analysis for C0 2 should be made both of the gas sampled just beyond the furnace and of the gas sampled at the flue. Diminished CO2 in the latter indicates air-leakage. Less than 5% of free oxygen in the gases is usually accompanied with CO, and it therefore indicates imperfect combustion from deficient air supply. More than 8% means excessive air supply and corresponding waste of heat. Air Leakage or infiltration of air through the firebrick setting is a common cause of poor economy. It may be detected by analysis as above 860 THE STEAM-BOILER. stated, and should be p. evented by stopping all visible cracks in the brick- work, and by covering it with a coating impervious to air. Autographic C0 2 Recorders are used in many large boiler plants for the continuous recording of the percentage of carbon dioxide in the gases. When the percentage of C0 2 is between 12 and 16, it indicates good fur- nace conditions, when below 12 the reverse. Efficiency of a Steam-boiler. — The efficiency of a boiler is the percentage of the total heat generated by the comoustion of the fuel which is utilized in heating the water and in raising steam. With anthra- cite coal the heating-value of the combustible portion is very nearly 14,800 B.T.U. per lb., equal to an evaporation from and at 212° of 14,800 -5- 970 = 15.26 lbs. of water. A boiler which when tested with anthra- cite coal shows an evaporation of 12 lbs. of water per lb. of combustible, has an efficiency of 12 -*- 15.26 = 78. 6%,. a figure which is approximated, •but scarcely ever quite reached, in the best practice. With bituminous coal it is necessary to have a determination of its heating-power made by a coal calorimeter before the efficiency' of the boiler using it can be determined, but a close estimate may be made from the chemical analysis of the coal. (See Coal.) The difference between the efficiency obtained by test and 100% is the sum of the numerous wastes of heat, the chief of which is the necessary loss due to the temperature of the chimney-gases. If we have an analysis and a calorimetric determination of the heating-power of the coal (properly sampled), and an average analysis of the chimney-gases, the amounts of the several losses may be determined with approximate accuracy by the method described below. Data given: 1. Analysis of the Coal. 2. Analysis of the Dry Chimney- Cumberland Semi-bituminous. gases, by Weight. Carbon 80.55 Hydrogen 4 . 50 Oxygen 2.70 Nitrogen 1.08 Moisture 2.92 Ash 8.25 c. O. C0 2 = 13.6 = 3.71 9.89 CO = 0.2 = 0.09 0.11 O = 11.2 = 11.20 N = 75.0 = 100.00 21.20 75.00 Heating-value of the coal by Dulong's formula, 14,243 heat-units. The gases being collected over water, the moisture in them is not deter- mined. ♦ 3. Ash and refuse as determined by boiler-test, 10.25, or 2% more than that found by analysis, the difference representing carbon in the ashes obtained in the boiler-test. 4. Temperature of external atmosphere, 60° F. . 5. Relative humidity of air, 60%, corresponding (see air- tables) to 0.007 lb. of vapor in each lb. of air. 6. Temperature of chimney-gases, 560° F. Calculated results: The carbon in the chimney-gases being 3.8% of their weight, the total weight of dry gases per lb. of carbon burned is 100 -h 3.8 = 26.32 lbs. Since the carbon burned is 80.55 — 2 = 78.55%, of the weight of the coal, the weight of the dry gases per lb. of coal is 26.32 X 7S.55 -s- 100 = 20.67 lbs. Each pound of coal furnishes to the dry chimney-gases 0.7855 lb. C, 0.0108 N, and (2.70- ^p) -*■ 100 = 0.0214 lb. O; a total of 0.8177, say 0.82 lb. This subtracted from 20.67 lbs. leaves 19.85 lbs. as the quantity of dry air (not including moisture) which enters the furnace per pound of coal, not counting the air required to burn the available hydrogen, that is, the hydrogen minus one-eighth of the oxygen chemically combined in the coal. Each lb. of coal burned contained 0.045 lb. H, which requires 0.045 X 8 = 0.36 lb. O for its combustion. Of this, 0.027 lb. is furnished by the coal itself, leaving 0.333 lb. to Come from the air. The quantity of air needed to supply this oxygen (air containing 23% bv weight of oxygen) is 0,333 -s- 0.23 = 1.45 lb., which added to the 19.85 lbs. already PERFORMANCE OF BOILERS. 861 found gives 21.30 lbs. as the quantity of dry air supplied to the furnace per lb. of coal burned. The air carried in as vapor is 0.0071 lb. for each lb. of dry air, or 21.3 X 0.0071= 0.151b. for each lb. of coal. Eacli lb. of coal contained 0.029 lb. of moisture, which was evaporated and carried into the chimney-gases. The 0.045 lb. of H per lb. of coal when burned formed 0.045 X 9 = 0.405 1b. of H 2 0. From the analysis of the chimney-gas it appears that 0.09. -f- 3.80 = 2.37% of the carbon in the coal was burned to CO instead of to CO2. We now have the data for calculating -the various losses of heat, as follows, for each pound of coal burned: 20.67 lbs. dry gas X (560° - 60°) X sp. heat 0.24 = . 0.15 lb. vapor in air X (560° - 60°) X sp. ht. 0.4S -■ . 029 lb. moist, in coal heated from 60° to 212° = 0.0291b. evap. from and at 212°; 0.029 X 966 . 029 lb. steam (heated 212° to 560°) X348 X 0.48 = 0.405 lb. H2O from H in coal X (152 + 966 + 348 X 0.48) 0.0237 lb. C burned to CO; loss by incomplete combustion, 0.0237 X (14544- 4451) 0.02 lb. coal lost in ashes: 0.02 X 14544 Radiation and unaccounted for, by difference Utilized in making steam, equivalent evapora- tion 10.37 lbs. from and at 212° per lb. of coal ■ Heat- units. Per cent of Heat -value of the Coal. 2480 . 4 36.0 4.4 28.0 4.8 17.41 0.25 0.03 0.20 0.03 520.4 3.65 239.2 290.9 624.0 1.68 2.04 4.38 4228.1 29.69 10,014.9 70.31 14,243.0 100.00 The heat lost by radiation from the boiler and furnace is not easily determined directly, especially if the boiler is enclosed in brickwork, or is protected by non-conducting covering. It is customary to estimate the heat lost by radiation by difference, that is, to charge radiation with all the heat lost which is not otherwise accounted for. One method of determining the loss by radiation is to block off a portion of the grate-surface and build a small fire on the remainder, and drive this fire with just enough draught to keep up the steam-pressure and supply the heat lost by radiation without allowing any steam to be discharged, weighing the coal consumed for this purpose during a test of several hours' duration. Estimates of radiation by difference are apt to be greatly in error, as in this difference are accumulated all the errors of the analyses of the coal and of the. gases. An average value of the heat lost by radiation from a boiler set in brickwork is about 4 per cent. When several boilers are in a battery and enclosed in a boiler-house the loss by radiation may be very much less, since much of the heat radiated from the boiler is returned to it in the air supplied to the furnace, which is taken from the boiler-room. An important source of error in making a "heat balance" such as the one above given, especially when highly bituminous coal is used, may be due to the non-combustion of part of the hydrocarbon gases distilled from the coal immediately after firing, when the temperature of the furnace may be reduced below the point of ignition of the gases. Each pound of hydro- gen which escapes burning is equivalent to a loss of heat in the furnace of 62,000 heat-units. Another sourceof error, especiall v with bituminous slack coal hi°:h in moisture, is due to the formation of water-gas, CO - 1 - H, by the decomposition of the water, end the consequent absorption of heat, this water-gas ecaping unbumed on account of the choking of the air supply when fine fresh coal is supplied to the fire. In analyzing the chimney-gases by the usual method the percentages of the constituent gases are obtained by volume instead of by weight. To reduce percentages by volume to percentages by weight, multiply the per- centage by volume of each gas by its specific gravity as compared with air, and divide each product by the sum of the products. Instead of using the percentages by weight of the gases, the percentage 862 THE STEAM-BOILER. by volume may be used directly to find the weight of gas per pound of carbon by the formula given below. If O, CO, CO2, and N represent the percentages by volume of oxygen, carbonic oxide, carbonic acid, and nitrogen, respectively, in the gases 01 combustion: Lbs. of air required to burn) _ 3.032 N one pound of carbon J CO2 + CO N Ratio of total air to the theoretical requirement =- N- 3.782 O Lbs. of air per pound ) _ J Lbs. of air per pound \ y I Per cent of carbon of coal J 1 of carbon J I in coal TU , , , , , HC0 2 +80 + 7(CO + N) Lbs. dry gas produced per pound of carbon = „ ,-„ — , ~' ■ 6 (OU2 -r OUJ Relation of Boiler Efficiency to the Rate of Driving, Air Supply, etc. — ■ In the author's Steam Boiler Economy (p. 205) a formula is developed showing the efficiency that may be expected, when the com- bustion of the coal is complete, under different conditions. The formula is E a K - tcf 970 ac*f* W_ E p ~ K (1 + RS/W) K (K - tcf) S ' K = heating value per lb. of combustible; E a = actual evaporation from and at 212° per lb. of combustible; E p = possible evaporation = K -f- 970; t = elevation of the temperature of the water in the boiler above the atmospheric temperature; c = specific heat of the chimney gases, taken at 0.24; / = weight of flue gases per lb. of combustible; S = square feet of heating surface; W = pounds of water evaporated per hour; W/S = rate of driving; R = radiation loss, in units of evaporation per sq. ft. of heating-surface per hour; a is a coefficient found by experiment; it may be called a coefficient of inefficiency of the boiler, and it depends on and increases with the resistance to the passage of heat through the metal, soot or scale on the metal, imperfect combustion, short-circuiting, air leakage, or any other defective condition, not expressed in terms in the formula, which may tend to lower the efficiency. Its value is between 200 and 400 when records of tests show high efficiency, and above 400 for lower efficiencies. The coefficient a is a criterion of performance of a boiler when all the other terms of the formula are known as the results of a test. By trans- position its value is K- tcf 1 . c*P W L970 (1 + RS/W) a \ ' {K- tcf) S ' On the diagram below (Fig. 148), with abscissas representing rates of driving and ordinates representing efficiencies are plotted curves showing the relation of the efficiency to rate of driving: for values of a= 100 to 400 and values of / from 20 to 35 together with a broken line showing the maximum efficiencies obtained by six boilers at the Centennial Exhi- bition, and other lines showing the poor results obtained from five other boilers. The curves are also based on the following values, K = 14.800; (C = 0.24; t= 300 (except one curve, t = 250); R = 0.1. An inspection of the curves shows the following. 1. The maximum Centennial results all lie below the curve / = 20, a = 200, by 2 to 4%, but they follow the general direction of the curve. This curve may therefore be taken as representing the maximum possible boiler per- formance with anthracite coal, as the results obtained in 1876 have never been exceeded with anthracite. 2. With/ = 20 and a = 200 the efnciencv for maximum performance, according to the curve, is a little less than 82% at 2 lbs. evaporation per sq. ft. of heating-surface per hour, but it decreases very slowly at higher rates, so that it is 80% at 31/2 lbs., and 76% at 53/ 4 lbs. With a = 200 and / greater than 20, the efficiency has a lower maxi- mum, reaches the maximum at a lower rate of driving, and falls off rapidly as the rate increases, the more rapidly the higher the value of /. Excessive air supply is thus shown to be a most potent cause of low .economy. «=[«- PERFORMANCE OF BOILERS. 863 3. An increase in the value of a from 200 to 400 with / = 20 is much less detrimental to efficiency than an increase in/ from 20 to 30. In the diagram, Fig. 152, are plotted, together with the curve for /=20, a= 200, £=300, and K = 15,750, marked R= 0.1, a straight line, R = 0, showing the theoretical maximum efficiency when there is no loss by 84 '+" _£_ -300 Jfi-20 2 80 78 76 74 -. 1 , , # fT ~s~ - --£% *s< -i. ^-L. '~- -^ s -^ '-c *y^ 't / ... / ■> J 72 70 68 66 ^ "-C 4\ ^ / **« ^ M. ercjj - ^ Vj tog ei 3 &\ RJ 1 ;- ■«S ^ A v ~ ^ ^ *o *"> sQ 0o «* ^56 P.54 £52 fl 50 •§48 6 46 W 44 42 40 38 36 34 32 30 28 26 24 22 20 <>■ ^^> fb •* x :j y ■ ^ " F = F i - iei ic l L == Low e R ~ lioot B = Babcoc k( fcl Vi co i S = Smith G( - Gallon "' ^ & 1 2 3 4 5 6 '7-8 Lbs. of Water Evaporated from and at 212° F. per sq. ft. of Heating Surface per Hour ' — ^ *-. £w„- „, " Jin ^^ e^?«< ■Or s'' ^.r -<{«* -^ o-iK ,.., 2e s ^r*" 1 "^O -^ ^%e -0 lornyc oftrTe ^ "~~ ■^-~~c &L; ""v^ 34 ^r^ter o- — oJJ abcock & Wi coxTc sts ^x 6 1 ^ „ 1 1 1 1 ko' 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Lbs. of Water Evaporated from and at 212° F, per sq. ft-, of Heating Surface per Hour radiation, and the plottings of the results of two series of tests, one of a Thornycroft boiler, with W/S from 1.24 to 8.5, and the other of a Babcock & Wilcox marine boiler with W/S from 5.18 to 13.67, together with the 864 THE STEAM-BOILER. maximum Centennial tests. The calculated value of a in all these tests except one ranged from 191 to 454, the highest values being those showing the largest departure from the curve R= 0.1. The one exception is the Thornycroft test showing over 86% efficiency; this gives a value of a = 57, which indicates an error in the test, as such a low value is far below the lowest recorded in any other test. TESTS OF STEAM-BOILERS. Boiler-tests at the Centennial Exhibition, Philadelphia, 1876. — (See Reports and Awards Group XX, International Exhibition, Phila., 1376; also, Clark on the Steam-engine, vol. i, page 253.) Competitive tests were made of fourteen boilers, using good anthracite coal, one boiler, the Galloway, being tested with both anthracite and semi- bituminous coal. Two tests were made with each boiler: one called the capacity trial, to determine the economy and capacity at a rapid rate of driving; and the other called the economy trial, to determine the economy when driven at a rate supposed to be near that of maximum economy and rated capacity. The following table gives the principal results obtained in the economy trial, together with the capacity and economy figures of the capacity trial for comparison. Economy Tests. Capacity Tests. 3 O £ 03 3 Is* i d 1 = Name of Boiler. • - ~ 7 ^ o 1 u ^ 7"f (8 .3 -x ft x 03 • Si? « m s .5 3 1 1 SB % So o $1 o3 - > ft >~ o3 c3 > S - 1 '" 03 -. •-„ o3 o P4 ft s 03 3 "o 03 ft A o W ft 4 o W Sal lbs. % lbs. lbs. ,!f>"' % iles- H.P. H.P. lbs. H4 6 9 1 10 i ; ->S 12.094 -i'4H 4! 4 119 8 64 3 Y' n 10 ,1 1 fifi 11.988 415 3? 6 57 8 11 064 30 6 6 8 1 1 3 1 87 11.923 333 9 4 47 11 163 Smith 45.8 17 1 11.1 > 4 ;> 11.906 411 1 3 99 8 125 11 925 Babcock & Wilcox . 37.7 10.0 11.0 2.43 11.822 296 2 7 135.6 186.6 10.330 n 7 M 6 11 1 =1 63 1 1 . 583 '403 1 4 103 3 133 8 11 216 Do. semi-bit. coal. 23.7 7.9 8 8 3 20 12.125 325 3 <0.9 125.1 11.609 Andrews 15 6 « n 10 3 ? 3? 11.039 4WI 71 7 42 6 58 7 9.745 Harrison 27.3 12.4 8 5 2 75 10.930 517 9 82.4 108.4 9.889 30 7 1? s o >i 3 30 10 834 5?4 ^0 5 147 5 162 8 9 145 Anderson 17 5 9 7 9 3 ?, 64 10.618 417 15 7 98 132 8 9.568 Kelly ?o 9 10 8 Q 3 8? 10 312 5 6 81 99 9 8 397 Exeter. , 33 5 9 3 11 4 1 38 10.041 430 4 7 72.1 108.0 9.974 Pierce 14 o 8 n 11 4 44 10.021 374 5 ? 51.7 67.8 9.865 Rogers & Black. . . . 19.0 8.6 9.9 3.43 9.613 572 2.1 45.7 67.2 9.429 Averages 2.77 11.123 85.0 110.8 10.251 The comparison of the economy and capacity trials shows that an average increase in capacity of 30 per cent was attended by a decrease in economy of 8 per cent, but the relation of economy to rate of driving varied greatly in the different boilers. In the Kelly boiler an increase in capacity of 22 per cent was attended by a decrease in economy of -over 18 per cent, while the Smith boiler with an increase of 25 per cent in capac- ity showed a slight increase in economy. One of the most important lessons gained from the above tests is that there is no necessary relation between the type of a boiler and economy, TESTS OF STEAM-BOILEES. 865 Of the five boilers that gave the best results, the total range of variation between the highest and lowest of the five being only 2.3%, three were water-tube boilers, one was a horizontal tubular boiler, and the fifth was a combination of the two types. The next boiler on the list, the Gallo- way, was an internally fired boiler, all of the others being externally fired. Some High Rates of Evaporation. — Eng'g, May 9, 1884, p. 415. Locomotive. Torpedo-boat. Water evap. per sq. ft. H.S. per hour 12.57 13.73 12.54 20.74 Water evap. per lb. fuel from and at 212° 8.22 8.94 8.37 7.04 Thermal units transfd per sq. ft. of H.S..12,142 13,263 12,113 20,034 Efficiency 0.586 0.637 0.542 0.468 It is doubtful if these figures were corrected for priming. Economy Effected by Heating the Air Supplied to Boiler-furnaces. — An extensive series of experiments was made by J. C. Hoadley (Trans. A. S. M. E., vi, 676) on a "Warm-blast Apparatus," for utilizing the heat of the waste gases in heating the air supplied to the furnace. The appara- tus, as applied to an ordinary horizontal tubular boiler 60 in. diameter, 21 ft. long, with 65 3V2-in. tubes, consisted of 240 2-in. tubes, 18 ft. long, through which the hot gases passed while the air circulated around them. The net saving of fuel effected by the warm blast was from 10.7% to 15.5% of the fuel used with cold blast. The comparative temperatures averaged as follows, in degrees F.: Cold-blast Warm-blast In heat of fire At bridge wall In smoke box Air admitted to furnace . . . Steam and water in boiler . Gases escaping to chimney . External air Boiler. Boiler. Difference. 2493 2793 300 1340 1600 260 373 375 2 32 332 300 300 300 373 162 211 32 32 With anthracite coal the evaporation from and at 212° per lb. combus- tible was, for the cold-blast boiler, days 10.85 lbs., days and nights 10.51; and for the warm-blast boiler, days 11.83, days and nights 11.03. Maximum Boiler Efficiency with Cumberland Coal. — About 12.5 lbs. of water per lb. combustible from and at 212° is about the highest evaporation that can be obtained from the best steam fuels in the United States, such as Cumberland, Pocahontas, and Clearfield. In exceptional cases 13 lbs. has been reached, and one test is on record (F. W. Dean, Eng'g News, Feb. 1, 1894) giving 13.23 lbs. The boiler was internally fired, of the Belpaire type, 82 inches diameter, 31 feet long, with 160 3-inch tubes 121/2 feet long. Heating-surface, 1998 square feet; grate-surface, 45 square feet, reduced during the test to 30 1/2 square feet. Double fur- nace, with fire-brick arches and a long combustion-chamber. Feed- water heater in smoke-box. The following are the principal results: 1st Test. 2d Test. Dry coal burned per sq. ft. of grate per hour, lbs.. . . 8.85 16.06 Water evap. per sq.ft. of heating-surface per hour, lbs. 1.63 3.00 Water evap. from and at 212° per lb. combustible, in- cluding feed-water heater 13.17 13.23 Water evaporated, excluding feed-water heater 12.88 12.90 Temperature of gases after leaving heater, F 360° 469° BOILERS USING WASTE GASES. Water-tube Boilers using Blast-furnace Gases. — D. S. Jacobus (Trans. A. I. M. E., xvii, 50) reports a test of a water-tube boiler using blast-furnace gas as fuel. The heating-surface was 2535 sq. ft. It developed 328 H.P., or 5.01 lbs. of water from and at 212° per sq. ft. of heating-surface per hour. Some of the principal data obtained were as follows: Calorific value of 1 lb. of the gas, 1413 B.T.U., including the effect 866 THE STEAM-BOILER. of its initial temperature, which was 650° F. Amount of air used to bum 1 lb. of the gas = 0.9 lb. Chimney draught, 1 V.3 in. of water. Area of gas inlet, 300 sq.in.; of air inlet, 100 sq.in. Temperature of the chimney gases, 775° F. Efficiency of the boiler calculated from the temperatures and analyses of the gases at exit and entrance, 61 % „ The average analyses were as follows, hydrocarbons being included in the nitrogen: By Weight. By Volume. At Entrance. At Exit. At Entrance. At Exit. co 2 ...... 10.69 .11 26.71 62.48 2.92 11.45 14.37 26.37 3.05 1.78 68.ro 7.19 0.76 7.95 7.08 0.10 27.80 65.02 18 64 o 2 96 CO 1.98 76 42 CinC0 2 C in CO . „ Total C Steam-boilers Fired with Waste Gases from Puddling and Heat- ing-Furnaces. — The Iron Age, April 6, 1893, contains a report of a number of tests of steam-boilers utilizing the waste heat from puddling and heating-furnaces in rolling-mills. The following principal data are selected: in Nos. 1, 2, and 4 the boiler is a Babcock & Wilcox water-tube boiler, and in No. 3 it is a plain cylinder boiler, 42 in. diam. and 26 ft. long. No. 4 boiler was connected with a heating-furnace, the others with puddling furnaces. No. 1. No. 2. No. 3. No. 4. Heating-surface, sq. ft . 1026 1196 143 1380 Grate-surface, sq. ft 19.9 13.6 13.6 16.7 Ratio H.S. to G.S 52 87.2 10.5 82.8 Water evap. per hour, lbs 3358 2159 1812 3055 Water evap. per sq. ft. H.S. per hr., lbs 3.3 1.8 12.7 2.2 Water evap. per lb. coal from and at 212° . . . 5.9 6.24 3.76 6.34 Water evap. per lb. comb, from and a t 212° 7.20 4.31 8.34 In No. 2, 1.38 lbs. of iron were puddled per lb. of coal. In No. 3, 1.14 lbs. of iron were puddled per lb. of coal. No. 3 shows that an insufficient amount of heating-surface was provided for the amount of waste heat available. RULES FOR CONDUCTING BOILER-TESTS. Code of 1899. (Reported by the Committee on Boiler Trials, Am. Soc. M. E.*) I. Determine at the outset the specific object of the proposed trial, whether it be to ascertain the capacity of the boiler, its efficiency as a steam-generator, its efficiency and its defects under usual working condi- tions, the economy of some particular kind of fuel, or the effect of changes of design, proportion, or operation; and prepare for the trial accordingly. II. Examine the boiler, both outside and inside; ascertain the dimensions of grates, heating surfaces, and all important parts; and make a full record, desrribin? the same, and illustrating special features by sketches. III. Notice the general condition of the boiier and its equipment, and record such facts in relation thereto as bear upon the objects in view. * The code is here slightly abridged. The complete report of the Committee may be obtained in pamphlet form from the Secretary of the American Society of Mechanical Engineers, 29 West 39th St., New York. RULES FOR CONDUCTING BOILER-TESTS. 867 If the object of the trial is to ascertain the maximum economy or capac- ity of the boiler as a steam-generator, the boiler and all its appurtenances should be put in first-class condition. Clean the heating surface inside and outside, remove clinkers from the grates and from the sides of the furnace. Remove all dust, soot, and ashes from the chambers, smoke- connections and flues. Close air-leaks in the masonry and poorly fitted cleaning-doors. See that the damper will open wide and close tight. Test for air-leaks by firing a few shovels of smoky fuel and immediately closing the damper, observing the escape of smoke through the crevices; or by passing the flame of a candle over cracks in the brickwork. IV. Determine the character of the coal to be used. For tests of the efficiency or capacity of the boiler for comparison with other boilers the coal should, if possible, be of some kind which is commercially regarded as a standard. For New England and that portion of the country east of the Allegheny Mountains, good anthracite egg coal, containing not over 10 per cent of ash, and semi-bituminous Clearfield (Pa.), Cumberland (Md.), and Pocahontas (Va.) coals are thus regarded. West of the Alle- gheny Mountains, Pocahontas (Va.) and New River (W. Va.) semi-bitu- minous, and Youghiogheny or Pittsburg bituminous coals are recognized as standards.* For tests made to determine the performance of a boiler with a partic- ular kind of coal, such as may be specified in a contract for the sale of a boiler, the coal used should not be higher in ash and in moisture than that specified, since increase in ash and moisture above a stated amount is apt to cause a falling off of both capacity and economy in greater propor- tion than the proportion of such increase. V. Establish the correctness of all apparatus used in the test for weighing and measuring. These are: 1. Scales for weighing coal, ashes, and water. 2. Tanks or water-meters for measuring water. Water-meters, as a rule, should only be used as a check on other measurements. For accu- rate work the water should be weighed or measured in a tank. 3. Thermometers and pyrometers for taking temperatures of air, steam, feed-water, waste gases, etc. 4. Pressure-gauges, draught-gauges, etc. VI. See that the boiler is thoroughly heated before the trial to its usual working temperature. If the boiler is new and of a form provided with a brick setting, it should be in regular use at least a week before the trial, so as to dry and heat the walls. If it has been laid off and become cold, it should be worked before the trial until the walls are well heated. VII. The boiler and connections should be proved to be free from leaks before beginning a test, and all water connections, including blow and extra feed-pipes, should be disconnected, stopped with blank flanges, or bled through special openings beyond the valves, except the particular pipe through which water is to be fed to the boiler during the trial. During the test the blow-off and feed pipes should remain exposed to view. If an injector is used, it should receive steam directly through a felted pipe from the boiler being tested.! If the water is metered after it passes the injector, its temperature should be taken at the point where it leaves the injector. If the quan- tity is determined before it goes to the injector, the temperature should be determined on the suction side of the injector, and if no change of * These coals are selected because they are about the only coals which possess the essentials of excellence of quality, adaptability to various kinds of furnaces, grates, boilers, and methods of firing, and wide distribu- tion and general accessibility in the markets. t In feeding a boiler undergoing test with an injector taking steam from another boiler, or from the main steam-pipe from several boilers, the evap- orative results may be modified by a difference in the quality of the steam ■ from such source compared with that supplied by the boiler being tested, and in some cases the connection to the injector may act as a drip for the main steam-pipe. If it is known that the steam from the main pipe is of the same pressure and quality as that furnished by the boiler undergoing the test, the steam may be taken from such main pipe. 868 THE STEAM-BOILER. temperature occurs other than that due to the injector, the temperature thus determined is properly that of the feed-water. When the temper- ature changes between the injector and the boiler, as by the use of a heater or by radiation, the temperature at which the water enters and leaves the injector and that at which it enters the boiler should all t>^ taken. In that case the weight to be used is tnat of the water leaving theu.jector, computed from the heat units if not directly measured; and the tem- perature, that of the water entering the boiler. Let w = weight of water entering the injector; x = weight of steam entering the injector; hi= heat-units per pound of water entering injector; h2= heat-units per pound of steam entering injector; hz = heat-units per pound of water leaving injector. Then w + x = weight of water leaving injector; _ hi — hi hi — h% See that the steam-main is so arranged that water of condensation cannot run back into the boiler. VIII. Duration of the Test. — For tests made to ascertain either the maximum economy or the maximum capacity of a boiler, irrespective of the particular class of service for which it is regularly used, the duration should be at least ten hours of continuous running. If the rate of com- bustion exceeds 25 pounds of coal per square foot of grate-surface per hour, it may be stopped when a total of 250 pounds of coal has been burned per square foot of grate. IX. Starting and Stopping a Test. — The conditions of the boiler and furnace in all respects should be, as nearly as possible, the same at the end as at the beginning of the test. The steam-pressure should be the same; the water-level the same; the fire upon the grates should be the same in quantity and condition; and the walls, flues, etc., should be of the same temperature. Two methods of obtaining the desired equality of conditions of the fire may be used, viz., those which were called in the Code of 1885 "the standard method" and "the alternate method," the latter being employed where it is inconvenient to make use of the stand- ard method.* X. Standard Method of Starting and Stopping a Test. — Steam being raised to the working pressure, remove rapidly all the fire from the grate, close the damper, clean the ash-pit, and as quickly as possible start a new fire with weighed wood and coal, noting the time and the water-level, while the water is in a quiescent state, just before lighting the fire.f At the end of the test remove the whole fire, which has been burned low, clean the grates and ash-pit, and note the water-level when the water is in a quiescent state, and record the time of hauling the fire. The water- level should be as nearly as possible the same as at the beginning of the test. If it is not the same, a correction should be made by computation, and not by operating the pump after the test is completed. XI. Alternate Method of Starting and Stopping a Test. — The boiler being thoroughly heated by a preliminary run, the fires are to be burned low and well cleaned. Note the amount of coal left on the grate as nearly as it can be estimated; note the pressure of steam and the water-level. Note the time, and record it as the starting-time. Fresh coal which has * The Committee concludes that it is best to retain the designations "standard" and "alternate," since they have become widely known and established in the minds of engineers and in the reprints in the Code of 1885. Many engineers prefer the "alternate" to the "standard" method on account of its being less liable to error due to cooling of the boiler at the . beginning and end of a test. t The gauge-glass should not be blown out within an hour before the water-level is taken at the beginning and end of a test, otherwise an error in the reading of the water-level may be caused by a change in the temperature and density of the water in the pipe leading from the bottom of the glass into the boiler. RULES FOR CONDUCTING BOILER-TESTS. 869 been weighed should now be fired. The ash-pits should be thoroughly cleaned at once after starting. Before the end of the test the fires should be burned low, just as before the start, and the fires cleaned in such a manner as to leave a bed of coal on the grates of the same depth, and in the same condition, as at the start. When this stage is reached, note the time and record it as the stopping-time. The water-level and steam- pressures should previously be brought as nearly as possible to the same point as at the start. If the water-level is not the same as at the start, a correction should be made by computation, and not by operating the pump after the test is completed. XII. Uniformity of Conditions. — In all trials made to ascertain max- imum economy or capacity the conditions should be maintained uni- formly constant. Arrangements should be made to dispose of the steam so that the rate of evaporation may be kept the same from beginning to end. XIII. Keeping the Records. — Take note of every event connected with the progress of the trial, however unimportant it may appear. Record the time of every occurrence and the time of taking every weight and every observation. The coal should be weighed and delivered to the fireman in equal propor- tions, each sufficient for not more than one hour's run, and a fresh portion should not be delivered until the previous one has all been fired. The time required to consume each portion should be noted, the time being recorded at the instant of firing the last of each portion. It is desirable that at the same time the amount of water fed into the boiler should be accurately noted and recorded, including the height of the water in the boiler, and the average pressure of steam and temperature of feed during the time. By thus recording the amount of water evaporated by succes- sive portions of coal, the test may be divided into several periods if desired, and the degree of uniformity of combustion, evaporation, and economy analyzed for each period. In addition to these records of the coal and the feed-water, half-hourly observations should be made of the tem- perature of the feed-water, of the flue-gases, of the external air in the boiler-room, of the temperature of the furnace when a furnace-pyrometer is used, also of the pressure of steam, and of the readings of the instru- ments for determining the moisture in the steam. A log should be kept on properly prepared blanks containing columns for record of the various observations. XIV. Quality of Steam. — The percentage of moisture in the steam should be determined by the use of either a throttling or a separating steam-calorimeter. The sampling-nozzle should be placed in the vertical steam-pipe rising from the boiler. It should be made of 1/2-inch pipe, and should extend across the diameter of the steam-pipe to within half an inch of the opposite side, being closed at the end and perforated with not less than twenty 1/8-inch holes equally distributed along and aroun-l its cylindrical surface, but none of these holes should be nearer than 1/2 inch to the inner side of the steam-pipe. The calorimeter and the pipe leading to it should be well covered with felting. Whenever the indications of the throttling or separating calorimeter show that the percentage of moisture is irregular, or occasionally in excess of three per cent, the results should be checked by a steam-separator placed in the steam-pipe as close to the' boiler as convenient, with a calorimeter in the steam-pipe just beyond the outlet from the separator. The drip from the separator should be caught and weighed, and the percentage of moisture computed therefrom added to that shown by the calorimeter. Superheating should be determined by means of a thermometer placed • in a mercury-weil inserted in the steam-pipe. The degree of superheating should be taken as the difference between the reading of the thermometer for superheated steam and the readings of the same thermometer for saturated steam at the same pressure as determined by a special experi- ment, and not by reference to steam-tables. XV. Sampling the Coal and Determining its Moisture. — As each barrow-load or fresh portion of coal is taken from the coal-pile, a repre- sentative shovelful is selected from it and placed in a barrel or box in a cool place and kept until the end of the trial. The samples are then mixed and broken into pieces not exceeding one inch in diameter, and reduced by the process of repeated quartering and crushing until a final sample 870 THE STEAM-BOILER. weighing about five pounds is obtained, and the size of the larger pieces is such that they will pass through a sieve with 1/4-inch meshes. From this sample two one-quart, air-tight glass preserving-jars, or other air-tight vessels which will prevent the 'escape of moisture from the sample, are to be promptly filled, and these samples are to be kept for subsequent determinations of moisture and of heating value and for chemical analyses. During the process of quartering, when the sample has been reduced to about 100 pounds, a quarter to a half of it may be taken for an approxi- mate determination of moisture. This may be made by placing it in a shallow iron pan, not over three inches deep, carefully weighing it, and setting the pan in the hottest place that can be found on the brickwork of the boiler-setting or flues, keeping it there for at least 12 hours, and then weighing it. The determination of moisture thus made is believed to be approximately accurate for anthracite and semi-bituminous coals, and also for Pittsburg or Youghiogheny coal; but it cannot be relied upon for coals mined west of Pittsburg, or for other coals containing inherent moisture. For these latter coals it is important that a more accurate method be adopted. The method recommended by the Committee for all accurate tests, whatever the character of the coal, is described as follows: Take one of the samples contained in the glass jars, and subject it to a thorough air-drying, by spreading it in a thin layer and exposing it for several hours to the atmosphere of a warm room, weighing it before and after, thereby determining the quantity of surface moisture it contains. Then crush the whole of it by running it through an ordinary coffee-mill adjusted so as to produce somewhat coarse grains (less than Vie inch), thoroughly mix the crushed sample, select from it a portion of from 10 to 50 grams, weigh it in a balance which will easily show a variation as small as 1 part in 1000, and dry it in an air- or sand-bath at a temperature between 240 and 280 degrees Fahr. for one hour. Weigh it and record the loss, then heat and weigh it again repeatedly, at intervals of an hour or less, until the minimum weight has been reached and the weight begins to increase by oxidation of a portion of the coal. The difference between the original and the minimum weight is taken as the moisture in the air- dried coal. This moisture test should preferably be made on duplicate samples, and the results should agree within 0.3 to 0.4 of one per cent, the mean of the two determinations being taken as the correct result. The sum of the percentage of moisture thus found and the percentage of surface moisture previously determined is the total moisture. XVI. Treatment of Ashes and Refuse. — The ashes and refuse are to be weighed in a dry state. If it is found desirable to show the principal characteristics of the ash, a sample should be subjected to a proximate analysis and the actual amount of incombustible material determined. For elaborate trials a complete analysis of the ash and refuse should be made. XVII. Calorific Tests and Analysis of Coal. — The quality of the fuel should be determined either by heat test or by analysis, or by both. The rational method of determining the total heat of combustion is to burn the sample of coal in an atmosphere of oxygen gas, the coal to be sampled as directed in Article XV of this code. The chemical analysis of the coal should be made only by an expert chemist. The total heat of combustion computed from the results of the ultimate analysis may be obtained by the use of Dulong's formula (with constants modified by recent determinations), viz., 14,600 0+62,000 (-*)- in which C, H, O, and S refer to the proportions of carbon, hydrogen, oxygen, and sulphur respectively, as determined by the ultimate analysis.* It is desirable that a proximate analysis should be made, thereby deter- mining the relative proportions of volatile matter and fixed carbon. These proportions furnish an indication of the leading characteristics of the fuel, and serve to fix the class to which it belongs. * Favre and Silbermann give 14,544 BT.TT. per pound carbon; Berthe- lot, 14.647 B.T.U. Favre and Silbermann give 62,032 B.T.U. per pound hydrogen; Thomsen, 61,816 B.T.U. RULES FOR CONDUCTING BOILER-TESTS. 871 XVIII. Analysis of Flue-gases. — The analysis of the flue-gases is an especially valuable method of determining the relative value of different methods' of firing or of different kinds of furnaces. In making these analyses great care should be taken to procure average samples, since the composition is apt to vary at different points of the flue. The composition is also apt to vary from minute to minute, and for this reason the drawings of gas should last a considerable period of time. Where complete deter- minations are desired, the analyses should be intrusted to an expert chemist. For approximate determinations the Orsat or the Hempel apparatus may be used by the engineer. For the continuous indication of the amount of carbonic acid present in the flue-gases an instrument may be employed which shows the weight of CO2 in the sample of gas passing through it. XIX. Smoke Observations. — It is desirable to have a uniform system of determining and recording the quantity of smoke produced where bituminous coal is used. The system commonly employed is to express the degree of smokiness by means of percentages dependent upon the judgment of the observer. The actual measurement of a sample of soot and smoke by some form of meter is to be preferred. XX. Miscellaneoiis. — In tests for purposes of scientific research, in which the determination of all the variables entering into the test is desired, certain observations should be made which are in general unneces- sary for ordinary tests. As these determinations are rarely undertaken, it is not deemed advisable to give directions for making them. XXI. Calculations of Efficiency. — Two methods of defining and calcu- lating the efficiency of a boiler are recommended. They are: - r, ffi • * x, 1, -i Heat absorbed per lb. combustible 1. Efficiency of the boiler- Calorific value of ! ib , combustibIe - n t^ • .,, , ., , Heat absorbed per ib. coal 2. Efficiency of the boiler and grate- Calorific vaIue f l lb. coal ' The first of these is sometimes called the efficiency based on combusti- ble, and the second the efficiency based on coal. The first is recommended as a standard of comparison for all tests, and this is the one which is under- stood to be referred to when the word "efficiency" alone is used without qualification. The second, however, should be included in a report of a test, together with the first, whenever the object of the test is to determine the efficiency of the boiler and furnace together with the grate (or mechan- ical stoker), or to compare different furnaces, grates, fuels, or methods of firing. The heat absorbed per pound of combustible (or per pound coal) is to be calculated by multiplying the equivalent evaporation from and at 212 degrees per pound combustible (or coal) by 965.7. XXII. The Heat Balance. — An approximate "heat balance " may be included in the report of a test when analyses of the fuel and of the chim- ney-gases have been made. It should be reported in the following form: [see next page.] XXIII. Report of the Trial. — The data and results should be reported in the manner given in either one of the two following tables [only the "Short Form" of table is given here], omitting lines where the tests have not been made as elaborately as provided for in such tables. Additional lines may be added for data relating to the specific object of the test. The Short Form of Report, Table No. 2, is recommended for commercial tests and as a convenient form of abridging- the longer form for publication when saving of space is desirable. For elaborate trials it is recommended that the full log of the trial be shown graphically, by means of a chart. 872 THE STEAM-BOILER. Heat Balance, or Distribution of the Heating Value op the Com- , bustible. Total Heat Value of 1 lb of Combustible B.T.U. Per Cent. 1 - Heat absorbed by the boiler = evaporation from and at 212 degrees per pound of combustible X 965.7 * 2. Loss due to moisture in coal = per cent of moisture referred to combustible -h 100 X [(212 - t) + 966 + 48 (T — 212)] (t = temperature of air in the boiler- room, T = that of the flue-gases) ? Loss due to moisture formed by the burning of hydro- gen = per cent of hydrogen to combustible •*■ 100 x 9 X [(212 - t) + 966 + 0.48 (T - 212)] 4. t Loss due to heat carried away in the dry chimney-gases = weight of gas per pound of combustible x 0.24 x (T-t). 5. % Loss due to incomplete combustion of carbon CO per cent C in combustible , n ,__ = COTTCO X_ 100 x 10,150 6. Loss due to unconsumed hydrogen and hydrocarbons, to heating the moisture in the air, to radiation, and unaccounted for. (Some of these losses may be sepa- rately itemized if data are obtained from which they may be calculated) Totals * [The figure 965.7 (or 966) is taken from the old steam tables. If Peabody's new table (1909) is used it should be changed to 969.7, or if Marks & Davis's table is used, to 970.4.] t The weight of gas per pound of carbon burned may be calculated from the gas analyses as follows: 11 C0 2 +80+7(CO+ N) . ■' ■-. ^ A Dry gas per pound carbon = _ .„,_ — , „;,. , in which COi, o (OU2 + LUJ CO, O, and N are the percentages by volume of the several gases. As the sampling and analyses of the gases in the present state of the art are liable to considerable errors, the result of this calculation is usually only an approximate one. The heat balance itself is also only approximate for this reason, as well as for the fact that it is not possible to determine accurately the percentage of unburned hydrogen or hydrocarbons in the flue-gases. The weight of dry gas per pound of combustible is found by multiply- ing the dry gas per pound of carbon by the percentage of carbon in the combustible, and dividing by 100. t CO2 and CO are respectively the percentage by volume of carbonic ^cid and carbonic oxide in the flue-gases. The quantity 10,150 = num- oer of heat-units generated by burning to carbonic acid one pound of car- bon contained in carbonic oxide. RULES FOR CONDUCTING BOILER-TESTS. 873 TABLE NO. 2. Data and Results of Evaporative Test. Arranged in accordance with the Short Form advised by the Boiler Test Committee of the American Society of Mechanical Engineers. Code of 1899. Made by .on boiler, at to determine Kind of fuel Kind of furnace Method of starting and stopping the test (" standard ' : or " alternate," Arts. X and XI, Code) Grate surface Water-heating surface Superheating surface. total quantities. 1 . Date of trial 2. Duration of trial 3. Weight of coal as fired * 4. Percentage of moisture in coal f •• 5. Total weight of dry coal consumed 6. Total ash and refuse 7. Percentage of ash and refuse in dry coal 8. Total weight of water fed to the boiler J 9. Water actually evaporated, corrected for moisture or superheat in steam 9a. Factor of evaporation § 10. Equivalent water evaporated into dry steam from and at 212 degrees. || (Item 9 x Item 9a.) , HOURLY QUANTITIES. 1 1 . Dry coal consumed per hour 12. Dry coal per square foot of grate surface per hour 13. Water evaporated per hour corrected for quality of steam 14. Equivalent evaporation per hour from and at 212 de- 15. Equivalent evaporation per hour from and at 212 de- grees per square foot of water-heating surface || sq.ft. hours lbs. per cent lbs. per cent lbs. * Including equivalent of wood used in lighting the fire, not including unburned coal withdrawn from furnace at times of cleaning and at end of test. One pound of wood is taken to be equal to 0.4 pound of coal, or, in case greater accuracy is desired, as having a heat value equivalent to the evaporation of 6 pounds of water from and at 212 degrees per pound. (6 X 965.7 = 5794 B.T.U.) The term "as fired" means in its actual condition, including moisture. t This is the total moisture in the coal as found by drying it artificially, as described in Art. XV of Code. X Corrected for inequality of water-level and of steam-pressure at beginning and end of test. § Factor of evaporation = .__ ■, in which H and h are respectively yoo.7 the total heat in steam of the average observed pressure, and in water of the average observed temperature of the feed. H The symbol "U.E.," meaning "units of evaporation," may be con- veniently substituted for the expression "Equivalent water evaporated into dry steam from and at 212 degrees," its definition being given in a foot-note. 874 THE STEAM-BOILER. TABLE NO. 2 — Continued. Data and Results of Evaporative Test. AVERAGE PRESSURES, TEMPERATURES, ETC 16. Steam pressure by gauge 17. Temperature of feed-water entering boiler 18. Temperature of escaping gases from boiler 19. Force of draught between damper and boiler 20. Percentage of moisture in steam, or number of de- • grees of superheating HORSE-POWER. 2! . Horse-power developed. (Item 14 -s- 341/2.)* 22. Builders' rated horse-power 23. Percentage of builders' rated horse-power developed. ECONOMIC RESULTS- 24. Water apparently evaporated under actual condi- tions per pound of coal as fired. (Item 8H-Item3.) 25. Equivalent evaporation from and at 212 degrees per pound of coal as fired. || (Item 10 -=- Item 3.) 26. Equivalent evaporation from and at 212 degrees per pound of dry coal.|| (Item 10 -f- Item 5.) 27. Equivalent evaporation from and at 212 degrees per pound of combustible. [Item 10- -r (Item 5 — Item 6) .] (If Items 25, 26, and 27 are not corrected for quality of steam, the fact should be stated.) EFFICIENCY. 28. Calorific value of the dry coal per pound 29. Calorific value of the combustible per pound 30. Efficiency of boiler (based on combustible) f 31. Efficiency of boiler, including grate (based on dry coal) COST OF EVAPORATION. 32. Cost of coal per ton of lbs. delivered in boiler- room 33. Cost of coal required for evaporating 1000 pounds of water from and at 212 degrees lbs.p.sq.in, deg. ins. of water % or deg. H.P. per cent B.T.U. per cent * Held to be the equivalent of 30 lbs. of water evaporated from 100 degrees Fahr. into dry steam at 70 lbs. gauge-pressure. t In all cases where the word "combustible" is used, it means the coal without moisture and ash, but including all other constituents. It is the same as what is called in Europe "coal dry and free from ash." II See foot-note on the preceding page. ' FACTORS OF EVAPORATION. The figures in the table on the next four pages are calculated from the formula F =(H — h) h- 970.4, in which H is the total heat above 32° of 1 lb. of steam of the observed pressure, h the total heat above 32° of the feed water, and 970.4 the heat of vaporization, or latent heat, of steam at 212° F. The values of these total heats and of the latent heat are those' given in Marks and Davis's steam tables. The factors are given for every 3° of feed water temperature between 32° and 212°, and for every 5 or 10 lbs. steam pressure within the ordinary working limits of pressure. Intermediate values correct to the third decimal place may easily be found by interpolation. FACTORS OF EVAPORATION 875 Lbs Gauge press. . 0.3 10.3 20.3 30.3 40.3 50.3 60.3 70.3 80.3 85.3 Abs. press. . . .15. 25. 35. 45. 55. 65. 75. 85. 95. 100. Feed water. Factors of Evaporation. 212° F. 1.0003 1.0103 1.0169 1.0218 1.0258 1.0290 1.0316 1 .0340 1.0361 1.03/0 209 34 34 1.0200 50 89 1.0321 47 71 92 1.0401 206 65 65 31 81 1.0320 52 79 1.0402 1.0423 32 203 96 96 62 1.0312 51 83 1.0410 33 54 63 200 1.0127 1.0227 93 43 82 1.0414 41 64 85 94 197 58 58 1.0324 74 1.0413 45 72 95 1.0516 1 .0525 194 89 89 55 1.0405 44 76 1.0503 1.0526 47 56 191 1.0220 1.0320 86 36 75 1.0507 34 57 78 87 188 51 51 1.0417 67 1 .0506 38 65 88 1.0609 1.0618 185 82 82 48 98 37 69 96 1.0619 40 49 182 1.0313 1.0413 79 1.0529 68 1.0600 1 .0627 50 71 80 179 44 44 1.0510 60 99 31 58 81 1.0702 1.0711 176 75 » 75 41 91 1.0630 62 89 1.0712 33 42 173 1.0406 1.0505 72 1.0622 61 93 1.0720 43 64 73 170 37 37 1.0603 53 92 1 .0724 51 74 95 1.0804 167 68 68 34 84 1.0723 55 82 1 .0805 1 .0826 35 164 99 99 65 1.0715 54 86 1.0812 36 57 66 161 1.0530 1.0630 96 45 85 1.0817 43 67 88 97 158 61 61 1.0727 76 1.0816 47 74 98 1.0919 1 .0928 155 92 92 58 1.0807 46 78 1.0905 1.0929 50 59 152 1 .0623 1 .0723 89 38 77 1.0909 36 60 80 90 149 54 54 1 .0820 69 1 .0908 40 67 91 1.1011 1.1021 146 85 85 51 1 .0900 39 71 98 1.1022 42 52 143 1.0715 1.0815 81 31 70 1.1002 1.1029 52 73 82 140 46 46 1.0912 62 1.1001 33 60 83 1.1104 1.1113 137 77 77 43 93 32 64 91 1.1114 35 » 44 134 1.0808 1.0908 74 1.1023 63 95 1.1121 45 66 75 131 39 39 1.1005 54 93 1.1125 52 76 97 1.1206 128 70 70 36 85 1.1124 56 83 1.1207 1.1227 37 125 1.0901 1.1001 67 1.1116 55 87 1.1214 38 58 68 122 31 31 97 47 86 1.1218 45 69 89 98 119 62 62 1.1128 78 1.1217 49 76 99 1.1320 1.1329 116 93 93 59 1.1209 48 80 1.1306 1 . 1330 51 60 113 1.1024 1.1124 90 39 79 1.1310 37 61 82 91 110 55 55 1.1221 70 1 . 1309 41 68 92 1.1412 1.1422 107 86 86 52 1.1301 40 72 99 1.1423 43 53 104 1.1116 1.1216 82 32 71 1.1403 1.1430 53 74 83 101 47 47 1.1313 63 1.1402 34 61 84 1.1505 1.1514 98 78 78 44 93 33 65 91 1.1515 36 45 95 1.1209 1.1309 75 1.1424 63 95 1.1522 46 66 76 92 40 40 1.1406 55 94 1.1526 53 77 97 1.1607 89 71 71 37 86 1.1525 57 84 1.1608 1.1628 37 86 1.1301 1.1401 67 1.1518 56 88 1.1615 38 59 68 83 32 32 98 48 87 1.1619 46 69 90 99 80 63 63 1.1529 78 1.1618 50 76 1.1700 1.1721 1.1730 77 94 94 60 1.1609 48 80 1.1707 31 51 61 74 1.1425 1.1525 91 40 79 1.1711 38 62 82 92 71 55 55 1.1621 71 1.1710 42 69 92 1.1813 1.1822 68 86 86 52 1.1702 41 73 1.1800 1.1823 44 53 65 1.1517 1.1617 83 33 72 1.1804 30 54 75 84 62 48 48 1.1714 63 1.1803 35 61 85 1.1906 1.1915 59 79 79 45 94 33 65 92 1.1916 37 46 56 1.1610 1.1710 76 1.1825 64 96 1 . 1923 47 67 77 53 41 41 1.1807 56 95 1.1927 54 78 98 1.2008 50 72 72 38 87 1.1926 58 85 1.2009 1.2029 39 47 1.1703 1.1803 69 1.1918 57 89 1.2016 40 60 70 44 34 34 1.1900 49 88 1.2020 47 71 91 1. 2101 41 65 65 31 80 1.2019 51 78 1.2102 1.2122 32 38 96 95 62 1.2011 50 82 1.2109 33 53 63 35 1.1827 1 . 1927 93 42 81 1.2113 40 64 84 94 32 58 58 1.2024 73 1.2113 44 71 95 1.2216 1.2225 THE STEAM-BOILER. Lbs. Gauge press. 90.3 Abs. press. .105. 95.3 100.3 105.3 110.3 115.3 120.3 125.3 130.3 135.3 140.3 110. 115. 120. 125. 130. 135. 140. 145: 150. 155. Feed water. Factors of Evaporation. 212° F. 1.0379 1.0387 1.0396 1.0404 1.0411 1.0418 1.0425 1.0431 1 .0437 1.0443 1.0449 209 1.0410 1.0419 1.0427 35 42 49 56 62 68 74 80 206 41 50 58 66 73 81 87 93 99 1.0505 1.0511 '.03 72 81 89 97 1.0504 1.0512 1.0518 1 .0524 1 .0530 36 43 200 1 .0504 1.0512 1.0520 1.0528 35 43 49 55 61 67 74 197 35 43 51 59 66 74 80 86 92 98 1.0605 194 66 74 82 90 97 1.0605 1.0611 1.0617 1 .0623 1.0629 36 191 97 1.0605 1.0613 1 .0621 1.0629 36 42 48 54 60 67 188 1.0628 36 44 52 60 67 73 79 85 91 98 185 59 67 75 83 91 98 1.0704 1.0710 1.0716 1.0722 1.0729 182 90 98 1.0706 1.0714 1.0721 1.0729 35 41 47 53 60 179 1 .0721 1.0729 37 45 52 60 66 72 78 84 91 176 52 60 68 76 83 91 97 1 .0803 1.0809 1.0815 1 .0822 173 82 91 99 1 .0807 1.0814 1.0822 1.0828 34 40 46 53 170 1.0813 1.0822 1.0830 38 45 53 59 65 71 77 83 167 44 53 61 69 76 84 90 96. 1.0902 1.0908 1.0914 164 75 84 92 1 .0900 1 .0907 1.0914 1.0921 1.0927 33 39 45 161 1 .0906 1.0914 1.0923 31 38 45 52 58 64 70 76 158 37 45 54 62 69 76 82 89 95 1.1001 1.1007 155 68 76 85 93 1.1000 1.1007 1.1013 1.1020 1.1026 32 38 152 99 1.1007 1.1015 1.1024 31 38 44 51 57 63 69 149 1.1030 38 46 55 62 69 75 81 88 94 1.1100 146 61 69 77 86 93 1.1100 1.1106 1.1112 1.1119 1.1125 31 143 92 1.1100 1.1108 1.1116 1.1124 31 37 43 49 55 62 140 1.1123 31 39 47 54 62 68 74 80 86 93 137 , 53 62 70 78 85 93 99 1.1205 1.1211 1.1217 1.1224 134 84 93 1.1201 1.1209 1.1216 1.1223 1.1230 36 42 48 54 131 1.1215 1.1223 32 40 47 54 60 67 73 79 85 128 46 54 62 71 78 85 91 98 1.1304 1.1310 1.1316 125 77 85 93 1.1302 1.1309 1.1316 1.1322 1 . 1328 35 41 47 122 1 . 1308 1.1316 1.1324 32 40 47 53 59 65 71 78 119 39 47 55 63 70 78 84 90 96 1.1402 1.1409 116 69 78 86 94 1.1401 1.1408 1.1415 1.1421 1.1427 33 39 113 1.1400 1.1408 1.1417 1.1425 32 39 45 52 58 64 70 110 31 39 47 56 63 70 76 82 89 95 1.1501 107 62 70 78 87 94 1.1501 1.1507 1.1513 1.1519 1.1526 32 104 92 1.1501 1.1509 1.1517 1.1525 32 38 44 50 56 63 101 1.1523 32 40 48 55 63 69 75 81 87 93 98 54 62 71 79 86 93 1.1600 1.1606 1.1612 1.1618 1.1624 95 85 93 1.1602 1.1610 1.1617 1.1624 30 37 43 49 55 92 1.1616 1.1624 32 41 48 55 61 67 74 80 86 89 47 55 63 71 79 85 92 98 1.1704 1.1711 1.1717 86 78 86 94 1.1702 1.1710 1.1717 1.1723 1.1729 35 41 48 83 1.1708 1.1717 1.1725 33 40 48 54 60 66 72 78 80 39 47 56 64 71 78 85 91 97 1.1803 1.1809 77 70 78 86 95 1.1802 1.1809 1.1815 1.1822 1.1828 34 40 74 1.1801 1.1809 1.1817 1.1826 33 40 46 52 59 65 71 71 32 40 48 56 64 71 77 83 89 96 1.1902 68 62 71 79 87 94 1.1902 1.1908 1.1914 1.1920 1.1926 33 65 93 1.1902 1.1910 1.1918 1.1925 33 39 45 51 57 63 62 1.1924 32 41 49 56 63 70 76 82 88 94 59 55 63 72 80 87 94 1.2000 1.2007 1.2013 1.2019 1.2025 56 86 94 1.2002 1.2011 1.2018 1.2025 31 38 44 50 56 53 1.2017 1.2025 33 42 49 56 62 68 75 81 87 50 48 56 64 73 80 87 93 99 1.2106 1.2112 1.2118 47 79 87 95 1.2104 1.2111 1.2118 1.2124 1.2130 37 43 49 44 1.2110 1.2118 1.2126 35 42 49 55 61 68 74 80 41 41 49 57 66 73 80 86 92 99 1.2205 1.2211 38 72 80 88 97 1.2204 1.2211 1.2217 1.2223 1.2230 36 42 35 1.2203 1.2211 1.2219 1.2228 35 42 48 55 61 67 73 32 34 42 51 59 66 73 79 86 92 98 1.2304 FACTORS OF EVAPORATION. 877 150.3 155.3 160.3 165.3 170.3 175.3 165. 170. 175. 180. 185. 190. 180.3 185.3 190.3 195.3 195. 200. 205. 210 Feed water. Factors of Evap oration. 212° F. 1.0454 1.0460 1.0464 1.0469 1 .0474 1.0478 1 .0483 1 .0487 1 .0492 1.0496 1 .0499 209 86 91 95 1 .0500 1.0505 1 .0509 1.0514 1.0519 1 .0523 1 .0527 1 .0530 206 1.0517 1 .0522 1 .0526 31 36 40 45 50 54 58 61 203 48 53 57 62 67 71 77 81 85 89 92 200 79 84 88 93 98 1.0602 1 .0608 1.0612 1.0616 1.0620 1.0623 197 1.0610 1.0615 1.0619 1.0624 1.0629 33 39 43 47 51 54 194 41 46 50 55 60 64 70 74 78 82 85 191 72 77 81 86 91 95 1.0701 1.0705 1.0709 1.0713 1.0716 188 1.0703 1 .0708 1.0712 1.0717 1.0722 1 .0727 32 36 40 44 47 185 34 39 43 48 53 58 63 67 71 75 78 182 65 70 74 79 84 88 94 98 1.0802 1.0806 1 .0809 179 96 1.0801 1.0805 1.0810 1.0815 1.0819 1.0825 1 .0829 33 37 40 176 1.0827 32 36 41 46 50 56 60 64 68 71 173 58 ■ 63 67 72 77 8"1 87 91 95 99 1 .0902 170 89 94 98 1 .0903 1.0908 1.0912 1.0917 1 0922 1.0926 1.0930 33 167 1.0920 1 .0925 1 .0929 34 39 43 48 53 57 61 64 164 51 56 60 65 70 74 79 84 88 92 95 161 81 87 91 96 1.1001 1.1005 1.1010 1 1014 1.1019 1 . 1023 1.1026 158 1.1012 1.1018 1.1022 1.1027 32 36 41 45 49 54 57 155 43 48 53 58 63 67 72 76 80 85 88 152 74 79 83 89 94 98 1.1103 1.1107 1.1111 1.1115 1.1119 149 1.1105 1.1110 1.1114 1.1120 1.1125 1.1129 34 38 42 46 49 146 36 41 45 50 56 60 65 69 73 77 80 143 67 72 76 81 86 91 96 1.1200 1.1204 1 . 1208 1.2111 140 98 1.1203 1.1207 1.1212 1.1217 1.1221 1.1227 31 35 39 42 137 1.1229 34 38 43 48 52 58 62 66 70 73 134 59 65 69 74 79 83 88 92 97 1 . 1301 1.1304 131 90 95 1.1300 1.1305 1.1310 1.1314 1.1319 1.1323 1 . 1327 32 35 128 1.1321 1.1326 30 36 41 45 50 54 58 62 66 125 52 57 61 66 72 76 81 85 89 93 96 122 83 88 92 97 1.1402 1.1407 1.1412 1.1416 1.1420 1.1424 1.1427 119 1.1414 1.1419 1.1423 1.1428 33 37 43 47 51 55 58 116 45 50 54 59 64 68 73 78 82 86 89 113 75 81 85 90 95 99 1.1504 1.1508 1.1512 1.0515 1.1520 110 1.1506 1.1511 1.1515 1.1521 1.1526 1.1530 35 39 43 47 50 107 37 42 46 51 57 61 66 70 74 78 81 104 68 73 77 82 87 92 97 1.1601 1.1605 1 . 1609 1.1612 101 99 1.1604 1.1608 1.1613 1.1618 1.1622 1.1627 32 36 40 43 98 1.1629 35 39 44 49 53 53 62 67 71 74 95 60 65 70 75 80 84 89 93 97 1.1701 1.1705 92 91 96 1.1700 1.1705 1.1711 1.1715 1.1720 1.1724 1.1728 32 35 89 1.1722 1.1727 31 35 42 46 51 55 59 63 66 86 53 58 62 67 72 76 82 86 90 94 97 83 84 89 ' 93 98 1.1803 1.1807 1.1812 1.1817 1 . 1821 1.1825 1.1828 80 1.1814 1.1820 1.1824 1.182? 34 38 43 47 52 56 59 77 45 50 54 60 65 69 74 78 82 86 90 74 76 81 85 90 96 1.1900 1.1905 1.1909 1.1913 1.1917 1.1920 71 1.1907 1.1912 1.1916 1.1921 1.1926 31 36 40 44 48 51 68 38 43 47 52 57 61 67 71 75 79 82 65 69 74 78 83 88 92 97 1.2002 1 . 2006 1.2010 1.2013 62 99 1.2005 1 .2009 1.2014 1.2019 1.2023 1.2028 32 36 41 44 59 1.2030 35 40 45 50 54 59 63 67 72 75 56 61 66 70 76 81 85 90 94 98 1.2102 1.2106 53 92 97 1.2101 1.2107 1.2112 1.2116 1.2121 1.2125 1.2129 33 36 50 1.2123 1.2128 32 37 43 47 52 56 60 64 67 47 54 59 63 68 74 78 83 87 91 95 98 44 85 90 94 1.2200 1 .2205 1.2209 1.2214 1.2218 1.2222 1.2226 1.2229 41 1.2216 1 .2221 1.2225 31 36 40 45 49 53 57 60 38 47 52 56 62 67 71 76 80 84 88 91 35 78 83 88 93 98 1.2302 1.2307 1.2311 1.2315 1.2320 1.2323 32 1.2309 1.2315 1.2319 1.2324 1.2329 33 38 42 46 51 54 THE STEAM-BOILER. Lbs. Gauge press. 2J0.3 255.3 210,3 215.3 220.3 225.3 230.3 235.: 240.3 245.: 250.. Abs. press. . .215. 220. 225. 230. 235. 240. 245. 250. 255.. 260. 265. Feed . water. Factors of Evaporation. 212° F. 1 .0503 1.0507 1.051C 1.0513 1.0517 1.052C 1.0523 1.0527 1.0525 1 . 053 J 1.053! 209 . 34 3£ 41 44 4£ 52 55 56 6C 64 6i 206 65 69 72 75 79 83 86 89 91 95 9! 203 96 1.0600 1.0603 1.0606 1.061 1.0614 1.0617 1.0620 1.0622 1.0626 1.062* 200 1.0627 31 34 37 42 45 48 51 53 57 6i 197 58 62 65 6S 73 76 79 82 84 88 9 194 89 93 96 1.0700 1.0704 1.0707 1.0710 I .0713 1.0715 1.0719 1.072. 191 1.0720 1.0724 1 .0727 31 35 33 41 44 46 50 5: 188 51 55 58 62 66 69 72 75 78 81 8- 185 82 86 89 93 97 1.0800 1.0803 1.0806 1.0809 1.0812 1.081! 182 1.0813 1.0817 1.0820 1 .0823 1.0828 31 34 37 39 43 4( 179 44 48 51 54 59 62 65 68 70 74 7; 176 75 79 82 86 90 93 96 99 1 .0901 1 .0905 I.090> 173 1 .0906 1,0910 1.0913 1.0916 1.0921 1.0924 1.0927 1 .0930 32 36 3< 170 37 41 44 47 51 55 58 61 63 67 6< 167 68 72 75 78 82 86 89 92 94 98 1.1001 164 99 1.1003 1.1005 1.1009 1.1013 1.1016 1.1019 1.1023 1.1025 1.1029 31 •161 1.1030 34 37 40 44 47 50 54 56 60 6: 158 61 65 68 71 75 78 81 85 87 91 91 155 92 96 99 1.1102 1.1106 1.1109 1.1112 1.1115 1.1118 1.1122 1.112' 152 1.U23 1.1127 1.1130 33 37 40 43 46 49 53 5.' 149 54 58 6) 64 68 71 74 77 80 83 8( 146 84 89 92 95 99 1.1202 1.1205 1.1258 1.1211 1.1214 1.121; 143 1.1215 1.1219 1.1223 1.1226 1 . 1230 33 36 39 42 45 41 14Q 46 50 53 56 61 64 67 70 72 76 7< 137 77 81 84 87 92 95 98 1.1301 1.1303 1.1307 1.1311 134 1.1308 1.1312 1.1315 1.1318 1 . 1322 1.1326 1.1329 32 34 38 4 131 39 43 46 49 53 56 59 62 65 69 71 128 70 74 77 80 84 87 90 93 96 1.1400 1.140; 125 1.1400 1.1405 1.1408 1.1411 1.1415 1.1418 1.1421 1.1424 1.1427 30 3. 122 31 35 39 42 46 49 52 55 58 61 6 119 62 66 69 72 77 80 83 86 88 92 9: 116 93 97 1.1500 1.1503 1.1507 1.1511 1.1514 1.1517 1.1519 1.1523 1.152! 113 1.1524 1.1528 31 34 38 41 44 48 50 54 5( 110 55 59 62 65 69 72 75 76 81 85 8; 107 85 90 93 96 1.1600 1.1603 1.1606 1.1609 1.1612 1.1615 1.1611 104 1.1616 1.1620 1.1624 1.1627 31 34 37 40 43 46 4« 101 47 51 54 57 61 65 68 71 73 77 8( 98 78 82 85 88 92 95 98 1.1702 1.1704 1.1708 1.1711 95 1.1709 1.1713 1.1716 1.1719 1.1723 1.1726 1.1729 32 35 39 4 92 39 44 47 50 54 57 60 63 66 69 7; 89 70 75 78 81 85 88 91 94 97 1.1800 1.180. 86 1.1801 1.1805 1.1808 1.1812 1.1816 1.1819 1.1822 1.1825 1.1827 31 3. 83 32 36 39 42 46 50 53 56 58 62 6 80 63 67 70 73 77 80 83 87 89 93 9: 77 94 98 1.1901 1.1904 1.1908 1.1911 1.1914 1.1917 1.1920 1.1924 1.192 74 1.1924 1 . 1929 32 35 39 42 45 48 51 54 5 71 55 59 63 66 70 73 76 79 82 85 8 68 86 90 93 96 1.2001 1.2004 1.2007 1.2010 1.2012 1.2016 1.201' 65 1.2017 1.2021 1.2024 1.2027 31 35 38 41 43 47 I 62 48 52 55 58 62 65 68 72 74 78 8 59 79 83 86 89 93 96 99 1.2102 1.2105 1.2109 1.211 56 1.2110 1.2114 1.2117 1.2120 1.2124 1.2127 1.2130 33 36 40 4 53 41 45 48 51 55 58 61 64 67 70 7 50 71 76 79 82 86 89 92 95 98 1.2201 1.220 47 1.2202 1.2207 1.2210 1.2213 1.2217 1.2220 1.2223 1.2226 1.2229 32 3 44 34 38 41 44 48 51 54 57 60 63 6 41 65 69 72 75 79 82 85 88 91 94 9 38 96 1.2300 1.2303 1.2306 1.2310 1.2313 1.2316 1.2319 1.2322 1.2325 1.232 35 1.2327 31 34 37 41 44 47 50 53 57 5 32 58 62 65 68 72 /5 78 82 84 88 9< STRENGTH OF STEAM-BOILERS. 870 STRENGTH OF STEAM-BOILERS. VARIOUS RULES FOR CONSTRUCTION.* There is a great lack of uniformity in the rules prescribed by different writers and by legislation governing the construction of steam-boilers. In the United States, boilers for merchant vessels must be constructed according to the rules and regulations prescribed by the Board of Super- vising Inspectors of Steam Vessels; in the U. S. Navy, according to rules of the Navy Department, and in some cases according to special acts of Congress. On land, in some places, as in Philadelphia, the construc- tion of boilers is governed by local laws; but generally there are no laws upon the subject, and boilers are constructed according to the idea of individual engineers and boiler-makers. In Europe the construction is generally regulated by stringent inspection laws. The rules of the U. S. Supervising Inspectors of Steam-vessels, the British Lloyd's and Board of Trade, the French Bureau Veritas, and the German Lloyd's are ably reviewed in a paper by Nelson Foley, M. Inst. Naval Architects, etc., read at the Chicago Engineering Congress, 1893, Division of Marine and Naval Engineering. From this paper the following notes are taken, chiefly with reference to the U. S. and British rules: (Abbreviations. — T. S., for tensile strength; el., elongation; contr., contraction of area.) Hydraulic Tests. — Board of Trade, Lloyd's, and Bureau Veritas. — Twice the working pressure. United States Statutes. ■ — One. and a half times the working pressure. Mr. Foley proposes that the proof pressure should be 11/2 times the working pressure + one atmosphere. Established Nominal Factors of Safety. — Board of Trade, — 4.5 for a boiler of moderate length and of the best construction and workman- ship. Lloyd's. — Not very apparent, but appears to lie between 4 and 5. United States Statutes. — Indefinite, because the strength of the joint is not considered, except by the broad distinction between single and double riveting. Bureau Veritas: 4.4. German Lloyd's: 5 to 4.65, according to the thickness of the plates. Material for Riveting. — Board of Trade. — Tensile strength of rivet bars between 26 and 30 tons, el. in 10 in. not less than 25%, and contr. of area not less than 50%. (Tons of 2240 lbs.) Lloyd's. — T. S., 26 to 30 tons; el. not less than 20% in 8 in. The mate- rial must stand bending to a curve, the inner radius of which is not greater than H 2 times the thickness of the plate, after having been uniformly heated to a low cherry-red, and quenched in water at 82° F. United States Statutes. — • No special provision. Rules Connected with Riveting. — Board of Trade. — The shearing resistance of the rivet steel to be taken at 23 tons per square inch, 5 to be used for the factor of safety independently of any addition to this factor for the plating. Rivets in double shear to have only 1.75 times the single section taken in the calculation instead of 2. The diameter must not be less than the thickness of the plate and the pitch never greater than 8 1/2". The thickness of double butt-straps (each) not to be less than 5/8 the thick- ness of the plate; single butt-straps not less than 9/s. Distance from center of rivet to edge of plate = diam. of rivet X IV2. Distance between rows of rivets = 2 X diam. of rivet or = [(diam. X 4) + 1] -5- 2, if chain, and _ v'Kpitch X 11) + (diam . X 4) ] X (pitch + diam. X 4) ., . ' ow — — 11 zigzag. Diagonal pitch= (pitch X 6+ diam. X4)* 10. Lloyd's. — Rivets in double shear to have only 1.75 times the single section taken in the calculation instead of 2. The shearing strength of rivet steel to be taken at 85% of the T. S. of the material of shell plates, In any case where the strength of the longitudinal joint is satisfactorily * For specifications for steel for boilers, see p. 483. For riveted joints, see page 401. 880 THE STEAM-BOILER. shown by experiment to be greater than given by the formula, the actual strength may be taken in the calculation. United Stales Statutes. — No rules. [The rules in 1909 give formulas equivalent to those of the British Board of Trade and tables taken from T. W. Traill's "Boilers, Marine and Land."] Material for Cylindrical Shells Subject to Internal Pressure. — Board of Trade. — T. S. between 27 and 32 tons. In the normal condition, el. not less than 18% in 10 in., but should be about 25%; if annealed, not less than 20%. Strips 2 in. wide should stand bending until the sides are parallel at a distance from each other of not more than three times the plate's thickness. Lloyd's. — T. S. between the limits of 26 and 30 tons per square inch. El. not less than 20% in 8 in. Test strips heated to a low cherry-red and plunged into water at 82° F. must stand bending to a curve, the inner radius of which is not greater than 11/2 times the plate's thickness. U. S. Statutes. — Plates 1/2 in. thick and under shall show a contr. of not less than 50%; when over 1/2 in. and up to3/ 4 m. f not less than 45%; when over 3/ 4 in., not less than 40%. Mr. Foley's comments: The Board of Trade rules seem to indicate a steel of too high T. S. when a lower and more ductile one can be got: the lower tensile limit should be reduced, and the bending test might with advantage be made after tempering, and made to a smaller radius. Lloyd's rule for quality seems more satisfactory, but the temper test is not severe. The United States Statutes are not sufficiently stringent to insure an entirely satisfactory material. Mr. Foley suggests a material which would meet the following; 25 tons lower limit in tension; 25% in 8 in. minimum elongation; radius for bend- ing test after tempering = the plate's thickness. Shell-plate Formulae. — Board of Trade: P = TX J?** X2 - U X r D = diameter of boiler in inches; P = working-pressure in lbs. per square inch; t = thickness in inches; B = percentage of strength of joint compared to solid plate; T = tensile strength allowed for the material in lbs. per square inch; F = a factor of safety, being 4.5, with certain additions depending on method of construction. t = thickness of plate in sixteenths; B and D as before; C — a constant depending on the kind of joint. When longitudinal seams have double butt-straps, C = 20. When longitudinal seams have double butt-straps of unequal width, only covering on one side the reduced section of plate at the outer line of rivets, C = 19.5. When the longitudinal seams are lap-jointed, C = 18.5. U. S. Statutes. — Using same notation as for Board of Trade, P= D " „ ■ for single-riveting; add 20% for double-riveting; where T is the lowest T.S. stamped on any plate. Mr. Foley criticises the rule of the United States Statutes as follows: The rule ignores the riveting, except that it distinguishes between single and double, giving the latter 20% advantage; the circumferential riveting or class of seam is altogether ignored. The rule takes no account of workmanship or method adopted of constructing the joints. The factor, one sixth, simply covers the actual nominal factor of safety as well as the loss of strength at the joint, no matter what its percentage; we may therefore dismiss it as unsatisfactory. Rules for Flat Plates. — Board of Trade: P = C( c f + i )2 - O — D P = working-pressure in lbs. per square inch; S = surface supported in square inches; t = thickness in sixteenths of an inch; C = a constant as per following table: STRENGTH OF STEAM-BOILERS. 881 C = 125 for plates not exposed to heat or flame, the stays fitted with nuts and washers, the latter at least three times the diameter of the stay and 2/3 the thickness of the plate; C = 1S7.5 for the same condition, but the washers 2/3 the pitch of stays in diameter, and thickness not less than plate; C = 200 for the same condition, but doubling plates in place of washers, the width of which is 2/3 the pitch and thickness the same as the plate; C = 112.5 for the same condition, but the stays with nuts only; C == 75 when exposed to impact of heat or flame and steam in contact with the plates, and the stays fitted with nuts and washers three times the diameter of the stay and 2/3 the plate's thickness; C = 67.5 for the same condition, but stays fitted with nuts only; C == 100 when exposed to heat or flame, and water in contact with the plates, and stays screwed into the plates and fitted with nuts; C = 66 for the same condition, but stays with riveted heads. U. S. Statutes. — Using same notation as for Board of Trade. C x t 2 P= — , where p= greatest pitch in inches, P and t as above; C = 112 to 200 according to various specified conditions. [Rules of 1909.] Certain experiments were carried out by the Board of Trade which showed that the resistance to bulging does not vary as the square of the plate's thickness. There seems also good reason to believe that it is not inversely as the square of the greatest pitch. Bearing in mind, says Mr. Foley, that mathematicians have signally failed to give us true theoretical foundations for calculating the resistance of bodies subject to the simplest forms of stresses, we therefore cannot expect much from their assistance in the matter of flat plates. The Board of Trade rules for flat surfaces, being based on actual experi- ment, are especially worthy of respect; sound judgment appears also to have been used in framing them. Furnace Formulae. — Board of Trade. — Long Furnaces. — CXi 2 P = , T .. n , but not where L is shorter than (11.5 t — 1), at which length the rule for short furnaces comes into play. P = working-pressure in pounds per square inch; t = thickness in inches; D = outside diameter in inches ; L = length of furnace in feet up to 10 ft. ; C = a constant, as per following table, for drilled holes: C = 99,000 for welded or butt-jointed with single straps, double- riveted ; C = 88,000 for butts with single straps, single-riveted; C = 99,000 for butts with double straps, single-riveted. Provided always that the pressure so found does not exceed that given by the following formulae, which apply also to short furnaces: C X t " for all the patent furnaces named; kdV^ erHa) when ™ th Adamson rin ^ s - C= 8,800 for plain furnaces; C— 14,000 for Fox; minimum thickness 5/ 16 in., greatest 5/sin.; plain part not to exceed 6 in. in length; C= 13,500 for Morison; minimum thickness s/jein., greatest 5/ 8 in.; plain part not to exceed 6 in. in length; C= 14,000 for Puryes-Brown; limits of thickness 7/ 16 in. and5/gin., plain part 9 in. in length; Cj= 8,800 for Adamson rings; radius of flange next fire 1 1/2 in. U. S. Statutes. — Long Furnaces. — Same notation. 89 600 X £ 2 P= — T n , but L not to exceed 8 ft. [New rules are given in 1909; see page 884.] 882 THE STEAM-BOILER. Mr. Foley comments on the rules for long furnaces as follows: The Board of Trade general formula, where the length is a factor, has a very limited range indeed, viz., 10 ft. as the extreme length, and 135 thicknesses C X t 2 — 12 in., as the short limit. The original formula, P= _ , is that of Sir W. Fairbairn, and was, I believe, never intended by him to apply to short furnaces. On the very face of it, it js apparent, on the other hand, that if it is true for moderately long furnaces, it cannot be so for very long ones. We are therefore driven to the conclusion that any formula which includes simple L as a factor must be founded on a wrong basis. With Mr. Traill's form of the formula, namely, substituting (L + 1) for L, the results appear sufficiently satisfactory for practical purposes, and indeed, as far as can be judged, tally with the results obtained from experiment as nearly as could be expected. The experiments to which I refer were six in number, and" of great variety of length to diameter; the actual factors of safety ranged from 4.4 to 6.2, the mean being 4.78, or practically 5. It seems to me, therefore, that, within the limits pre- scribed, the Board of Trade formula may be accepted as suitable for our requirements. Material for Stays. — The qualities of material prescribed are as follows: Board of Trade. — The tensile strength to lie between the limits of 27 and 32 tons per sq. in., and to have an elongation of not less than 20% in 10 in. Steel stays which have been welded or worked in the fire should not be used. [Tons of 2240 lbs.] Lloyd's. — 26 to 30 ton steel, with elongation not less than 20% in 8 in. U . S. Statutes. — The only condition is that the reduction of area must not be less than 40% if the test bar is over 3/ 4 in. diameter. Loads allowed on Stays. — Board of Trade. — 9000 lbs. per square inch is allowed on the net section, provided the tensile strength ranges from 27 to 32 tons. Steel stays are not to be welded or worked in the fire. Lloyd's. — For screwed and other stays, not exceeding 1 1/2 in. diameter effective, 8000 lbs. per square inch is allowed; for stays above IV2 in., 9000 lbs. No stays are to be welded. U. S. Statutes. — Braces and stays shall not be subjected to a greater stress than 6000 lbs. per sq. in. [As high as 9000 lbs. is allowed in some cases in the rules of 1909.] [Rankine, S. E., p. 459, says: "The iron of the stays ought not to be exposed to a greater working tension than 3000 lbs. on the square inch, in order to provide against their being weakened by corrosion. This amounts to making the factor of safety for the working pressure about 20." It is evident, however, that an allowance in the factor of safety for corrosion may reasonably be decreased with increase of diameter. W.K.] A discussion of various rules and formulae for stay bolts, braces and flat surfaces will be found in a paper bv R. S. Hale, Trans. A. S. M. E., 1904. C Xd 2 X t Girders. — Board of Trade. P = _ — • P = working pressure in lbs. per sq. in.; W = width of flame-box; L = length of girder; p = pitch of bolts; D = distance between girders from center to center; d = depth of girder; t = thickness of sum -of same; C = a constant = 6600 for 1 bolt, 9900 for 2 or 3 bolts, and 11,220 for 4 bolts. All dimensions in inches. Lloyd's. — The same formula and constants, except that C = 11,000 for 4 or 5 bolts, 11,550 for 6 or 7, and 11,880 for 8 or more. U. S. Statutes. — [The rules in 1909 are the same as Lloyd's.] Tube-Plates. — Board of Trade. P= l (D ~J \ x 20 ' 0Q0 . jy = least W X D horizontal distance between centers of tubes in inches ; d = inside diameter of ordinary tubes; t = thickness of tube-plate in inches; W = extreme width of combustion-box in inches from front tube-plate to back of fire- box, or distance between combustion-box tube-plates when the boiler is double-ended and the box common to both ends. The crushing stress on tube-plates caused by the pressure on the flame- box top is to be limited to 10,000 lbs. per square inch, STRENGTH OF STEAM-BOILERS. 883 Material for Tubes. — Mr. Foley proposes the following: If iron, the quality to be such as to give at least 22 tons per square inch as the mini- mum tensile strength, with an elongation of not less than 15% in 8 ins. If steel, the elongation to be not less than 26% in ins. for the material before being rolled into strips; and after tempering, the test bar to stand completely closing together. Provided the steel welds well, there does not seem to be any object in providing tensile limits. The ends should be annealed after manufacture, and stay-tube ends should be annealed before screwing. Holding-power of Boiler-tubes. (See also page 342.) — In Messrs. Yarrow's experiments on iron and steel tubes of 2 in. to 2i'4in. diameter the first 5 tubes gave way on an average of 23,740 lbs., which would ap- pear to be about 2/3 the ultimate strength of the tubes themselves. In all these cases the hole through the tube-plate was parallel with a sharp edge to it. and a ferrule was driven into the tube. Tests of the next 5 tubes were made under the same conditions as the first 5, with the exception that in this case the ferrule was omitted, the tubes being simply expanded into the plates. The mean pull required was 15,270 lbs., or considerably less than half the ultimate strength of the tubes. Effect of beading the tubes, the holes through the plate being parallel and ferrules omitted. The mean of the first 3, which are tubes of the same kind, gives 26,876 lbs. as their holding-power, under these conditions, as compared with 23,740 lbs. for the tubes fitted with ferrules only. This high figure is, however, mainly due to an exceptional case where the holding-power is greater than the average strength of the tubes them- selves. It is disadvantageous to cone the hole through the tube-plate unless its sharp edge is removed, as the results are much worse than those obtained with parallel holes, the mean pull being but 16.031 lbs., the experiments being made with tubes expanded and ferruled but not beaded over. In experiments on tubes expanded into tapered holes, beaded over and fitted with ferrules, the net result is that the holding-power is, for the size experimented on, about 3/ 4 of the tensile strength of the tube, the mean pull being 28,797 lbs. With tubes expanded into tapered holes and simply beaded over, better results were obtained than with ferrules; in these cases, however, the sharp edge of the hole was rounded off, which appears in general to have a good effect. In one particular the experiments are incomplete, as it is impossible to reproduce on a machine the racking the tubes get by the expansion of a boiler as it is heated up and cooled down again, and it is quite possible, therefore, that the fastening giving the best results on the testing-machine may not prove so efficient in practice. N.B. — It should be noted that the experiments were all made under the cold condition, so that reference should be made with caution, the circumstances in practice being very different, especially when there is scale on the tube-plates, or when the tube-plates are thick and subject to intense heat. Iron versus Steel Boiler-tubes. (Foley.) — Mr. Blechynden prefers iron tubes to those of steel, but how far he would go in attributing the leaky-tube defect to the use of steel tubes we are not aware. It appears, however, that the results of his experiments would warrant him in going a considerable distance in this direction. The test consisted of heating and cooling two tubes, one of wrought iron and the other of steel. Both tubes were 23/4 in. in diameter and 0.16 in. thickness of metal. The tubes were put in the same furnace, made red-hot, and then dipped in water. The length was gauged at a temperature of 46° F. This operation was twice repeated, with results as follows: Steel. Iron: Original length 55 . 495 in. 55.495 in. Heated to 186° F.; increase 0.052 in. 0.048 in. Coefficient of expansion per degree F 0000067 .0000062 Heated red-hot and dipped in water; decrease .007 in. .003 in. Second heating and cooling, decrease .031 in. .004 in. Third heating and cooling, decrease .017 in. .006 in. Total contraction .055 in. .013 in. 884 THE STEAM-BOILER. Mr. A. C. Kirk writes: That overheating of tube ends is the cause of the leakage of the tubes in boilers is proved by the fact that the ferrules at present used by the Admiralty prevent it. These act by shielding the tube ends from the action of the fiame, and consequently reducing evaporation, and so allowing free access of the water to keep them cool. Although many causes contribute, there seems no doubt that thick tube-plates must bear a share of causing the mischief. Rules for Construction of Boilers in Merchant Vessels in the United States. (Extracts from General Rules and Regulations of the Board of Supervis- ing Inspectors, Steamboat Inspection Service (as amended Jan., 1909).) Tensile Strength of Plate. — From each plate as rolled there shall be taken two test pieces, one for tensile test and one for bending test. The piece for tensile test shall be taken from the side of the plate at about one-third of its length from the top of the plate, and the piece for bending test shall be taken transversely from the top of the plate near the center. All the pieces shall be prepared so that the skin shall not be removed, the edges only planed or shaped. In no case shall test pieces be prepared by annealing or reduced in size by hammering. Tensile-test pieces shall be at least 16 ins. in length, from l J /2 to 31/2 ins. in width at the ends, which ends shall join by an easy fillet, a straight part in the center of at least 9 ins. in length and 11/2 ins. in width, . . . marked with light prick punch marks at distances 1 inch apart, spaced so as to give 8 inches in length. Only steel plates manufactured by what is known as the basic or acid open-hearth processes will be allowed to be used in the construction or repairs of boilers for marine purposes. No plate made by the acid process shall contain more than 0.06 % of phosphorus and 0.04% of sulphur, and no plate made by the basic process shall contain more than 0.04% of phosphorus and 0.04% of sulphur. For steel plates the sample must show, when tested, a tensile strength not lower than 50,000 lbs. and not higher than 75,000 lbs. per sq. in. of section, and no such plate shall be stamped with a higher tensile strength than 70,000 lbs.: Provided, however, that for steel plates exceeding a thickness of 0.3125 in. intended for use in externally fired boilers, the sample must show, when tested, a tensile strength not lower than 54,000 lbs. and not higher than 67,000 lbs. per sq. in. of section, and no plate exceeding a thickness of 0.3125 in. intended for use in externally fired boilers shall be stamped with a higher tensile strength than 62,000 lbs. Such sample must also show an elongation of at least 25% in a length of 2 ins. for thickness up to 1/4 in., inclusive; in a length of 4 ins. for over 1'4 to 7/ 16 in., inclusive; in a length of 6 ins. for all plates over 7/ 16 in. The sample must also show a reduction of sectional area as follows: At least 50% for thickness up to 1/2 in., inclusive; 45% for thickness over 1/2 to 3/4 in., inclusive, and 40% for thickness over 3/ 4 in. Quenching and bending test. — Quenching and bending test pieces shall be at least 12 ins. in length and from 1 to 31/2 ins. in width. The side where sheared or planed must not be rounded, but the edges may have the sharpness taken off with a fine file. The test piece shall be heated to a cherry red (as seen in a dark place) and then plunged into wafer at a temperature of about 82° F. Thus prepared, the sample shall be bent to a curve, the inner radius of which is not greater than 11 '2 times the thick- ness of the sample, without cracks or flaws. The ends must be parallel after bending. Cylindrical Shells. — The working steam pressure allowable on cylindrical shells of boilers constructed of plates inspected as required by these rules, when single riveted, shall not produce a strain to exceed one-sixth of the tensile strength of the iron or steel plates of which such boilers are constructed ; but where the longitudinal laps of the cvlindrical parts of such boilers are double riveted, and the rivet holes' for such boilers have been fairly drilled, an addition of 20 per cent to the working pressure provided for single riveting will be allowed. >. STRENGTH OF STEAM-BOILERS. 885 The pressure for any dimension of boilers must be ascertained by the following rule, viz.: Multiply one-sixth of the lowest tensile strength found stamped on the plates in the cylindrical shell by the thickness — expressed in inches or part of an inch — and divide by the radius or half diameter — also expressed in inches — and the result will be the pressure allowable per square inch of surface for single riveting, to which add 20% for double riveting, when all the rivet boles in the shell of such boiler have been "fairly drilled ' and no part of such holes has been punched. The pressure allowed shall be based on the plate whose tensile strength multi- plied by its thickness gives the lowest product. Cylindrical Shells of Water-tube or Coil Boilers. — The working pressure allowable, when such shells have a row or rows of pipes or tubes inserted therein, shall be determined by the formula: P = (D - d)X TXS + (DX R), where P= working pressure allowable in pounds; D= distance in inches between the tube or pipe centers in a line from head to head; d= dia- meter of hole in inches; T= thickness of plate in inches; S= one-sixth of the tensile strength of the plate; R = radius of shell in inches. Convex Heads. — Plates used as heads, when new and made to practically true circles, shall be allowed a steam pressure in accordance with the formula: P = T X S -h R, where P = steam pressure allowable in lbs. per sq. in. ; 7" = thickness of plate in ins.; S = one-sixth of the tensile strength; R = one-half of the radius to which the head is bumped. Add 20% when the head is double riveted to the shell and the holes are fairly drilled. Bumped heads may contain a manhole opening flanged inwardly, when such flange is turned to a depth of three times the thickness of material in the head. Concave Heads. — For concave heads the pressure allowable will be 0.6 times the pressure allowable for convex heads. Flat Heads. — Where flat heads do not exceed 20 ins. diameter they may be used without being stayed, and the steam pressure allowable shall be determined by the formula: P= CX T 2 -t- A, where P= steam pressure allowable in pounds; T— thickness of material in sixteenths of an inch; A = one-half the area of head in inches; C = 112 for plates 7/jg in. and under; C = 120 for plates over 7/ 16 in. Provided, the flanges are made to an inside radius of at least 1 1/2 inches. Flat Surfaces. — The maximum stress allowable on flat plates sup- ported by stays shall be determined by the following formula: All stayed surfaces formed to a curve the radius of which is over 21 ins. excepting surfaces otherwise provided for, shall be deemed flat surfaces. Working pressure = C X T* -s- P 2 , where T = thickness of plates in 16ths of an inch; P = greatest pitch of stays in ins.; C = 112 for screw stays with riveted heads, plates 7/i6 thick and under; C= 120 for screw stays with riveted heads, plates above 7/ 16 in. thick; C = 120 for screw stays with nuts, plates 7/ 16 in. thick and under; C = 125 for screw stays with nuts, plates above 7/ 16 in. thick and under 9/ 16 in.; C — 135 for screw stays with nuts, plates 9/i6 in. thick and above; C = 175 for stays with double nuts having one nut on the inside and one nut on the outside of plate, without washers or doubling plates; C = 160 for stays fitted with washers or doubling strips which have a thickness of at least 0.5 of the thickness of the plate and a diameter of at least 0.5 of the greatest pitch of the stay, riveted to the outside of the plates, and stays having one nut inside of the plate, and one nut outside of the washer or doubling strip. For T take 72% of the combined thickness of the plate and washer or plate and doubling strip. C = 200 for stays fitted with doubling strips which have a thickness equal to at least 0.5 of the thickness of the plate reen- forced, and covering the full area braced (up to the curvature of the flange, if any), riveted to either the inside or outside of the plate, and stays having one nut outside and one inside of the plates. Washers or doubling plates to be substantially riveted. For T take 72% of the combined thickness of the two plates. C = 200 for stays with plates 886 THE STEAM-BOILER. stiffened with tees or angle bars having a thickness of at least 2/ 3 the thickness of plate and depth of webs at least 1/4 of the greatest pitch of the stays, and substantially riveted on the inside of the plates, and stays having one nut inside, bearing on washers fitted to the edges of the webs that are at right angles to the plate. For T take 72% of the combined thickness of web and plate. No such flat plates or surfaces shall be unsupported a greater distance than 18 inches. Stays. — The maximum stress in pounds allowable per square inch of cross-sectional area for stays used in the construction of marine boilers, when they are accurately fitted and properly secured, shall be ascertained by the following formula: P=iXC + a, where P = working pressure in lbs. per sq. in.; A = least cross-sectional area of stay in inches; a = area of surface supported by one stay, in inches; C = 9000 for tested steel stays exceeding 2V2 ins. diam.; C = 8000 for tested steel stays 11/4 ins. and not exceeding 21/2 ins. diam., when such stays are not forged or welded. The ends, however, may be upset to a sufficient diameter to allow for the depth of the thread. The diameter shall be taken at the bottom of the thread, provided it is the least diameter of the stay. All such stays after being upset shall be thoroughly annealed. C = 8000 for a tested Huston or similar type of brace, the cross-sectional area of which exceeds 5 sq. ins.; C = 7000 for such tested braces when the cross-sectional area is not less than 1.227 and not more than 5 sq. ins., provided such braces are prepared at one heat from a solid piece of plate without welds; C = 6000 for all stays not other- wise provided for. Flues subjected to External Pressure only. — Plain lap-welded steel flues 7 to 13 ins. diameter. D = outside diam., ins.; T = thickness, ins.; P = working pressure, lbs. per sq. in.; F = factor of safety. T = [(F X ^Lt^ 1386] D . This formula is applicable to lengths 86670 greater than six diameters of flue, to working pressures greater than 100 lbs. per sq. in., and to temperatures less than 650° F. Riveted flues, made in sections riveted together, 6 to 9 ins. diam., maximum length of sections 60 ins.; over 9 and not over 13 ins. diam., maximum length 42 ins.: P = 8100 X T -4- D. Riveted or lap-welded flues, over 13 and not over 28 ins. diam., lengths not to exceed 31/2 times the diam.: P = ^~ [(18.75 X T) - (L X 1.03)]. (L = length of flue in inches; T = thickness in 16ths of an inch.) Furnaces. — The tensile strength of steel used in the construction of corrugated or ribbed furnaces shall not exceed 87,000, and be not less than 54,000 lbs.; and in all other furnaces the minimum tensile strength shall not be less than 58,000, and the maximum not more than 67,000 lbs. The minimum elongation in 8 inches shall be 20%. All corrugated furnaces having plain parts at the ends not exceeding 9 inches in length (except flues especially provided for), when new, and made to practically true circles, shall be allowed a steam pressure in accordance with the formula: P = C X T -4- D. P = pressure in lbs. per sq. in., T = thickness in inches, C = a con- stant, as below. Leeds suspension bulb furnace C = 17,000, T not less than 5/ 16 in. Morison corrugated type C = 15,600, T not less than 5/ 16 in. Fox corrugated type C = 14,000, T not less than 5/iein. Purves type, rib projections C = 14,000, T not less than 7/ 16 in. Brown corrugated type C = 14,000, T not less than 5/ 16 in. Type having sections 18 ins. long. . . . C = 10,000, T not less than 7/ 16 in. Limiting dimensions from center to center of the corrugations or pro- jecting ribs, and of their depth, are given for each furnace. Tubes. — Lap-welded tubes are allowed a working pressure of 225 lbs. per sq. in., if of the thicknesses given below, " provided they are deemed safe bv the inspectors." 1 and 11/4 ins. diam., 0.072 in. thick; 1 1/2 ins., 0.083; 13/ 4 , 2 and 21/4 ins., 0.095; 21/2, 23/4 and 3 ins., 0.109; 31/4, 31/2 and 33/4ins., 0.120; 4 and 41/2 ins., 0.134; 5 ins., 0.148; 6 ins., 0.165. STRENGTH OF STEAM-BOILERS. 887 Safe Working Pressure in Cylindrical Shells. — The author desires to express his condemnation of the rule of the U. S. Statutes, as giving too low a factor of safety. (See also criticism by Mr. Foley, page 880, ante.) If Pb = bursting-pressure, t = thickness, T = tensile strength, c = coefficient of strength of riveted joint, that is, ratio of strength of the joint to that of the solid plate, d = diameter, Pb = 2tTc + d, or if c be taken for double-riveting at 0.7, then P b = lAtT + d. By the U. S. rule the allowable pressure P a = ~^ X 1.20 = ^^ ; whence Pb = 3.5P a ; that is, the factor of safety is only 3.5, provided the " tensile strength found stamped in the plate " is the real tensile strength of the material. The author's formula for safe working-pressure of externally fired 14,000 1 Pd boilers with longitudinal seams double-riveted, is P d ' 14,000' thickness and d = diam. in P = gauge-pressure in lbs. per sq. in.; t = inches. 2tTc This is derived from the formula P= —t-t- , taking c at 0.7 and /= 5 for steel of 50,000 lbs. T.S., or 6 for 60,000 lbs. T.S.; the factor of safety being increased in the ratio of the T.S., since with the higher T.S. there is greater danger of cracking at the rivet-holes from the effect of punching and riveting and of expansion and contraction caused by variations of temperature. For external shells of internally fired boilers, these shells not being exposed to the fire, with rivet-holes drilled or reamed after punching, a lower factor of safety and steel of a higher T.S. may be allow- able. If the T.S. is 60,000, a working pressure P = 16,000 t -^- d would give a factor of safety of 5.25. The following table gives safe working pressures for different diameters of shell and thicknesses of plate calculated from the author's formula. Safe Working Pressures in Cylindrical Shells of Boilers, Tanks, Pipes, etc., in Pounds per Square Inch. Longitudinal seams double-riveted. (Calculated from formula P = 14,000 X thickness ■ diameter.) CD mA Diameter in Inches S^c 24 30 36 38 40 42 44 46 48 50 52 1 36.5 29.2 24.3 23.0 21.9 20.8 19.9 19.0 18.2 17.5 16.8 2 72.9 58.3 48.6 46.1 43.8 41.7 39.8 38.0 36.5 35.0 33.7 3 109.4 87.5 72.9 69.1 65.6 62.5 59.7 57.1 54.7 52.5 50.5 4 145.8 116.7 97.2 92.1 87.5 83.3 79.5 76.1 72.9 70.0 67.3 5 182.3 145.8 121.5 115.1 109.4 104.2 99.4 95.1 91.1 87.5 84.1 6 218.7 175.0 145.8 138.2 131.3 125.0 119.3 114.1 109.4 105.0 101.0 7 255.2 204.1 170.1 161.2 153.1 145.9 139.2 133.2 127.6 122.5 117.8 8 291.7 233.3 194.4 184.2 175.0 166.7 159.1 152.2 145.8 140.0 134.6 9 328.1 262.5 218.8 207.2 196.9 187.5 179.0 171.2 164.1 157.5 151.4 10 364.6 291.7 243.1 230.3 218.8 208.3 198.9 190.2 182.3 175.0 168.3 11 401.0 320.8 267.4 253.3 240.6 229.2 218.7 209.2 200.5 192.5 185.1 12 437.5 350.0 291.7 276.3 262.5 250.0 238.6 228.3 218.7 210.0 201.9 13 473.9 379.2 316.0 299.3 284.4 270.9 258.5 247.3 337.0 227.5 218.8 14 410.4 408.3 340.3 322.4 306.3 291.7 278.4 266.3 255.2 245.0 235.6 15 546.9 437.5 364.6 345.4 328.1 312.5 298.3 285.3 273.4 266.5 252.4 16 583.3 466.7 388.9 368.4 350.0 333.3 318.2 304.4 291.7 280.0 269.2 888 THE STEAM-BOILER. Safe Working Pressures in Cylindrical Shells - — Continued §"2 a , Diameter in Inches. 54 60 66 72 78 84 90 96 102 108 114 120 1 16.2 14.6 13.3 12.2 11.2 10.4 9.7 9.1 8.6 8.1 7.7 7.3 2 32.4 29.2 25.5 24.3 22.4 20.8 19.4 18.2 17.2 16.2 15.4 14.6 3 48 6 43 7 39 8 36,5 33 7 31,3 29.2 27.3 25.7 24.3 23.0 21.9 4 64 8 58 3 53,0 48,6 44 9 41,7 38.9 36.5 34.3 32.4 30.7 29.2 5 81 72 9 66 3 60,8 56 1 52 1 48.6 45.6 42.9 40.5 3d.4 36.5 6 97 2 87 5 79 5 72 9 67,3 62 5 58.3 54.7 51.5 48.6 46.1 43.8 7 113 4 102 1 92,8 85.1 78,5 72 9 68.1 63.8 60.0 56.7 53.7 51.0 8 17.9 6 116 7 106.1 97.2 89.7 83 3 77.8 72.9 68.6 64.8 61.4 58.3 9 145 8 131 2 119.3 109,4 101.0 93.8 87.5 82.0 77.2 72.9 69.1 65.6 10 167, 145 8 132 6 121.5 112.3 104,2 97.2 91.1 85.8 81.0 76.8 72.9 11 178 2 160 4 145 8 133.7 123.4 114.6 106.9 100.3 94.4 89.1 84.4 80.2 12 194 4 175 159 1 145,8 134.6 125.0 116.7 109.4 102.9 97.2 92.1 87.5 13 210 7 189 6 172 4 158,0 145.8 135.4 126.4 118.5 111.5 105.3 99.8 94.8 14 226 9 204 2 185 6 170.1 157.1 145,8 136.1 127.6 120.1 113.4 107.5 102.1 15 243 1 218 7 198 9 182.3 168.3 156.3 145.8 136.7 128.7 121.5 115.1 109.4 16 259.3 233.3 212.1 194.4 179.5 166.7 155.6 145.8 137.3 129.6 122.8 116.7 Flat Stayed Surfaces in Steam-boilers. — Clark, in his treatise on the Steam-engine, also in his Pocket-hook, gives the following formula: p = 407 ts -s- d, in which p is the internal pressure in pounds per square inch that will strain the plates to their elastic limit, t is the thickness of the plate in inches, d is the distance between two rows of stay-bolts in the clear, and s is the tensile stress in the plate, in tons of 2240 lbs., per square inch, at the elastic limit. Substituting values of s for iron, steel, and copper, 12, 14, and 8 tons respectively, we have the following: Formulae fob Ultimate Elastic Strength of Flat Stayed Surfaces. Iron. ■ Steel. Copper. p = 5000J pxd 5000 5000 1 V p = 5700 3 d pxd 1 ~ 5700 ,5700 t V p = 3300J pxd 1 3300 3300 f Thickness of plate V For Diameter of the Stay-bolts, Clark gives d' = 0.0024 \ — — , in which d' = diameter of screwed bolt at bottom of thread, P = longitudi- nal and P' transverse pitch of stay-bolts between centers, p = internal pressure in lbs. per sq. in. that will strain the plate to its elastic limit, s = elastic strength of the stay-bolts, in lbs. per sq. in. Taking s = 12, 14, and 8 tons, respectively, for iron, steel, and copper, we have For iron, d' = 0.00069 ^ PP'p , or if P = P' , d' = 0.00069 P vj- For steel, d' = 0.00064 y /pP'p , or it P = P' ', d' = 0.00064 P v^ ; For copper, d' = 0.00084 VpP'p, or if P = P', d' = 0.00084 P \/p. In using formulae for stays a large factor of safety should be taken to allow for reduction of size by corrosion. Thurston's Manual of Steam- boilers, p. 144, recommends that the factor be as large as 15 or 20. The Hartford Steam Boiler Insp. & Ins. Co. recommends not less than 10. Strength of Stays. — A. F. Yarrow (Engr., March 20, 1891) gives the following results of experiments to ascertain the strength of water-space , stays; IMPROVED METHODS OF FEEDING COAL. Description. Hollow stays screwed into f plates and hole expanded! Solid stays screwed into/ plates and riveted over. \ Length between Plates. 4.75 in. 4.64 in. 4.80 in. 4.80 in. Diameter of Stay over Threads. I in. (hole7/i6in. and 5/ 16 in.) 1 in. (hole 9, 16 in. and 7/ie in.) 7/8 in. 7/8 in. Ulti- mate Stress. lbs. 25,457 20,992 22,008 22,070 The above are taken as a fair average of numerous tests. Fusible plugs. — Fusible plugs should be put in that portion of the heating-surface which first becomes exposed from lack of water. The rules of the U. S. Supervising Inspectors specify Banca tin for the purpose. Its melting-point is about 445° F. The rule says: Every boiler, other than boilers of the water-tube type, shall have at least one fusible plug made of a bronze casing filled with good Banca tin from end to end. Fusible plugs, except as otherwise provided for, shall have an external diameter of not less than 3/4 in. pipe tap, and the Banca tin shall be at least 1/2 in. in diameter at the smallest end and shall have a larger diameter at the center or at the opposite end of the plug; smaller plugs are allowed for pressures above 150 lbs., also for upright boilers. Cylinder-boilers with flues shall have one plug inserted in one flue of each boiler; and also one plug inserted in the shell of each boiler from the inside, immediately below the fire line and not less than 4 ft. from the front end. Other shell boilers shall have one plug inserted in the crown of the back connection. Upright tubular boilers shall have a fusible plug inserted in one of the tubes at a point at least 2 in. below the lowest gauge-cock, but in boilers having a cone top it shall be inserted in the upper tube sheet. All tubes are to be inserted so that the small end of the tin shall be exposed to the fire. Steam-domes. — ■ Steam-domes or drums were formerly almost uni- versally used on horizontal boilers, but their use is now generally discon- tinued, as they are considered a useless appendage to a steam-boiler, and unless properly designed and constructed are an element of weakness. Height of Furnace. — Recent practice in the United States makes the height of furnace much greater than it was formerly. With large sizes of anthracite there is no serious objection to having the furnace as low as 18 in., measured from the surface of the grate to the nearest portion of the heating surface of the boiler, but with coal containing much volatile matter and moisture a much greater distance is desirable. With very volatile coals the distance may be as great as 5 ft. or even 10 ft. Rankine (S. E., p. 457) says: The clear height of the "crown" or roof of the furnace above the grate-bars is seldom less than about 18 in., and often con- siderably more. In the fire-boxes of locomotives it is on an average about 4 ft. -The height of 18 in. is suitable where the crown of the fur- nace is a brick arch. Where the crown of the furnace, on the other hand, forms part of the heating-surface of the boiler, a greater height is desirable in every case in which it can be obtained; for the temperature of the boiler-plates, being much lower than that of the flame, tends to check the combustion of the inflammable gases which rise from the fuel. As a general principle a high furnace is favorable to complete combustion. IMPROVED METHODS OF FEEDING COAL. Mechanical Stokers. (William R. Roney, Trans. A. S. M. E., vol. xii.) — Mechanical stokers have been used in England to a limited extent since 1785. In that year one was patented by James Watt. (See D. K. Clark's Treatise on the Steam-engine.) After 1840 many styles of mechanical stokers were patented in England, but nearly all were variations and modifications of the two forms of stokers patented by John Jukes in 1841, and by E. Henderson in 1843. The Jukes stoker consisted of longitudinal fire-bars, connected by links, so as to form an endless chain. The small coal was delivered from a hopper on the front of the boiler, on to the grate, which slowly moving 890 THE STEAM-BOILER. from front to rear, gradually advanced the fuel into the furnace and dis- charged the ash and clinker at the back. The Henderson stoker consists primarily of two horizontal fans revolv- ing on vertical spindles, which scatter the coal over the fire. The first American stoker was the Murphy stoker, brought out in 1878. It consists of two coal magazines placed in the side walls of the boiler furnace, and extending back from the boiler front 6 or 7 feet. In the bottom of these magazines are rectangular iron boxes, which are moved from side to side by means of a rack and pinion, and serve to push the coal upon the grates, which incline at an angle of about 35° from the inner edge of the coal magazines, forming a V-shaped receptacle for the burning coal. The grates are composed of narrow parallel bars, so arranged that each alternate bar lifts about an inch at the lower end, while at the bottom of the V, and filling the space between the ends of the grate-bars, is placed a cast-iron toothed bar, arranged to be turned by a crank. The purpose of this bar is to grind the clinker coming in contact with it. Over this V-shaped receptacle is sprung a fire-brick arch. In the Roney mechanical stoker the fuel to be burned is dumped into a hopper on the boiler front. Set in the lower part of the hopper is a "pusher" which, by a vibratory motion, gradually forces the fuel over the "dead-plate" and on the grate. The grate-bars in their normal con- dition form a series of steps. Each bar is capable of a rocking motion through an adjustable angle. All the grate-bars are coupled together by a "rocker-bar." A variable back-and-forth motion being given to the "rocker-bar," through a connecting-rod, the grate-bars rock in unison, now forming a series of steps, and now approximating to an inclined plane, with the grates partly overlapping, like shingles on a roof. When the grate-bars rock forward the fire will tend to work down in a body. But before the coal can move too far the bars rock back to the stepped position, checking the downward motion. The rocking motion is slow, being from 7 to 10 strokes per minute, according to the kind of coal. This alternate starting and checking motion is continuous, and finally lands the cinder and ash on the dumping-grate below. The Hawley Down-draught Furnace. — A foot or more above the ordinary grate there is carried a second grate composed of a series of water-tubes, opening at both ends into steel drums or headers, through which water is circulated. The coal is fed on this upper grate, and as it is partially consumed falls through it upon the lower grate, where the com- bustion is completed in the ordinary manner. The draught through the coal on the upper grate is downward through the coal and the grate. The volatile gases are therefore carried down through the bed of coal, where they are thoroughly heated, and are burned in the space beneath, where they meet the excess of hot air drawn through the fire on the lower grate. In tests in Chicago, from 30 to 45. lbs. of coal were burned per square foot of grate upon this system, with good economical results. (See catalogue Of the Hawley Down-draught Furnace Co., Chicago.) The Chain Grate Stoker, made by Jukes in 1841, is now (1909) widely used in the United States. It is made by the Babcock & Wilcox Co. and others. Under-feed Stokers. — Results similar to those that may be obtained with downward draught are obtained by feeding the coal at the bottom of the bed, pushing upward the coal already on the bed which has had its volatile matter distilled from it. The volatile matter of the freshly fired coal then has to pass through a body of ignited coke, where it meets a supply of hot air.. (See circular of The Underfeed Stoker Co., Chicago.) The Taylor Gravity Stoker, made by the Amer. Ship Windlass Co., Providence, R. I., is a combination of an underfeed stoker containing two horizontal rows of pushers with an inclined or step grate through which air is blown by a fan. SMOKE PREVENTION. The following article was contributed by the author to a " Report on Smoke Abatement," presented by a Committee to the Syracuse Chamber of Commerce, published by the Chamber in 1907. Smoke may be made in two ways: (1) By direct distillation of tarry condensible vapors from coal without burning; (2) By the partial burning or splitting up of hydrocarbon gases, the hydrogen burning and the SMOKE PREVENTION. 891 carbon being left unburned as smoke or soot. These causes usually act conjointly. The direct cause of smoke is that the gases distilled from the coal are not completely burned in the furnace before coming in contact with the surface of the boiler, which chills them below the temperature of ignition. The amount and quality of smoke discharged from a chimney may vary all the way from a dense cloud of jet-black smoke, which may be carried by a light wind for a distance of a mile or more before it is finally dispersed into the atmosphere, to a thin cloud, which becomes invisible a few feet from the chimney. Often the same chimney will for a few minutes immediately after firing give off a dense black cloud and then a few minutes later the smoke will have entirely disappeared. The quantity and density of smoke depend upon many variable causes. Anthracite coal produces no smoke under any conditions of furnace. Semi- bituminous, containing 12.5 to 25% of volatile matter in the combustible part of the coal, will give off more or less smoke, depending on the con- ditions under which it is burned, and bituminous coal, containing from 25 to 50% of volatile matter, will give off great quantities of smoke with all of the usual old-style furnaces, even with skillful firing, and this smoke can only be prevented by the use of special devices, together with proper methods of firing the fuel and of admission of air. Practically the whole theory of smoke production and prevention may be illustrated by the flame of an ordinary gas burner or gas stove. When the gas is turned down very low every particle of gas, as it emerges from the burner, is brought in contact with a sufficient supply of hot air to effect its complete and instantaneous combustion, with a pale blue or almost invisible flame. Turn on the gas a little more and a white flame appears. The gas is imperfectly burned in the center of the flame. Par- ticles of carbon have been separated which are heated to a white heat. If a cold plate is brought in contact with the white flame, these carbon particles are deposited as soot. Turn on the gas still higher, and it burns with a dull, smoky flame, although it is surrounded with an unlimited quantity of air.* Now, carry this smoky flame into a hot fire-brick or porcelain chamber, where it is brought in contact with very hot air, and it will be made smokeless by the complete burning of the particles. We thus see: (1) That smoke may be prevented from forming if each particle of gas, as it is made by distillation from coal, is immediately mixed thoroughly with hot air, and (2) That even if smoke is formed by the absence of conditions for preventing it, it may afterwards be burned if it is thoroughly mixed with air at a sufficiently high temperature. It is easy to burn smoke when it is made in small quantities, but when made in great volumes it is difficult to get the hot air mixed with it unless special apparatus is used. In boiler firing the formation of smoke must be prevented, as the conditions do not usually permit of its being burnea. The essential conditions for preventing smoke in boiler fires may be enumerated as follows: 1. The gases must be distilled from the coal at a uniform rate. 2. The gases, when distilled, must be brought into intimate mixture with sufficient hot air to burn them completely. 3. The mixing should be done in a fire-brick chamber. 4. The gases should not be allowed to touch the comparatively cold surfaces of the boiler until they are completely burned. This means that the gases shall have sufficient space and time in which to burn before they are allowed to come in contact with the boiler surface. Every one of these four conditions is violated in the ordinary method of burning coal under a steam boiler. (1) The coal is fired intermittently and often in large quantities at a time, and the distillation proceeds at so rapid a rate that enough air cannot be introduced into the furnace to burn the gas. (2) The piling of fresh coal on the grate in itself chokes the air supply. (3) The roof of the furnace is the cold shell, or tubes, of the boiler, instead of a fire-brick arch, as it should be, and the furnace is not of a sufficient size to allow the gases time and space in which to be thoroughly mixed with the air supply. In order to obtain the conditions for preventing smoke it is necessary: (1) That the coal be delivered into the furnace in small quantities at a time. (2) That the draught be sufficient to carrv enough air into the furnace to burn the gases as fast as they are distilled. (3) That the air 892 THE STEAM-BOILER. itself be thoroughly heated either by passing through a bed of white-hot coke or by passing through channels in hot brickwork, or by contact with hot fire-brick surfaces. (4) That the gas and the air be brought into the most complete and intimate mixture, so that each particle of carbon in the gas meets, before it escapes from the furnace, its necessary supply of air. (5) That the name produced by the burning shall be completely extinguished by the burning of every particle of the carbon into invisible carbon dioxide. If a white flame touches the surface of a boiler, it is apt to deposit soot and to produce smoke. A white flame itself is the visible evidence of incomplete combustion. The first remedy for smoke is to obtain anthracite coal. If this is not commercially practicable, then obtain, if possible, coal with the smallest amount of volatile matter. Coal of from 15 to 25% of volatile matter makes much less smoke than coals containing higher percentages. Pro- vide a proper furnace for burning coal. Any furnace is a proper furnace which secures the conditions named in the preceding paragraphs. Next, compel the firemen to follow instructions concerning the method of firing. It is impossible with coal containing over 30% of volatile matter and with a water-tube boiler, with tubes set close to the grate and vertical gas passages, as in an anthracite setting, to prevent smoke even by the most skillful firing. This style of setting for a water-tube boiler should be absolutely condemned. A Dutch oven setting, or a longitudinal setting with fire-brick baffle walls, is highly recommended as a smoke- preventing furnace, but with such a furnace it is necessary to use con- siderable skill in firing. Mechanical mixing of the gases and the air by steam jets is sometimes successful in preventing smoke, but it is not a universal preventive, especially when the coal is very high in volatile matter, when the firing is done unskillfully, or when the boiler is being driven beyond its normal capacity. It is essential to have sufficient draught to burn the coal prop- erly and this draught may be obtained either from a chimney or a fan. There is no especial merit in forced draught, except that it enables a larger quantity of coal to be burned and the boiler to be driven harder in case of emergency, and usually the harder the boiler is driven, the more difficult it is to suppress smoke. Down-draught furnaces and mechanical stokers of many different kinds are successfully used for smoke prevention, and when properly designed and installed and handled skillfully, and usually at a rate not beyond that for which they are designed, prevent all smoke. If these appliances are found giving smoke, it is always due either to overdriving or to un- skillful handling. It is necessary, however, that the design of these stokers be suited to the quality of the coal and the quantity to be burned, and great care should be taken to provide a sufficient size of furnace with a fire-brick roof and means of introducing air to make them completely successful. Burning Illinois Coal without Smoke. (L. P. Breckenridge, Bulletin No. 15 of the Univ. of 111. Eng'g Experiment Station, 1907.) ■ — Any fuel may be burned economically and without smoke if it is mixed with the proper amount of air at a proper temperature. The boiler plant of the University of Illinois consists of nine units aggregating 2000 H.P. Over 200 separate tests have been made. The following is a condensed statement of the results in regard to smoke prevention. Boilers Nos. 1 and 2. Babcock & Wilcox. Chain-grate stoker. Usual vertical baffling. Can be run without smoke at from 50 to 120% of rated capacity. No. 3. Stirling boiler. Chain-grate stoker. Usual baffling and com- bustion arches. Can be run without smoke at capacities of 50 to 140%. No. 4. National water-tube. Chain-grate stoker. Vertical baffling.. No smoke at capacities of 50 to 120%. With the Murphy furnace it was smokeless except when cleaning fires. No. 5. Babcock & Wilcox. Roney stoker. Vertical baffling. Nearly smokeless (maximum No. 2 on a chart in which 5 represents black smoke) up to 100% of rating, but cannot be run above 100% without objection- able smoke. SMOKE PREVENTION. 893 No. 6. Babcock & Wilcox. Roney stoker. Horizontal tile-roof baf- fling. Can be run without smoke at capacities of 50 to 100% of rating. Nos. 7 and 8. Stirling, equipped with Stirling bar-grate stoker. Usual baffling and combustion arches. Can be run without smoke at 50 to 140% of rating. No. 9. Heine boiler. Chain-grate stoker. Combustion arch and tile- roof furnace. Can be run without smoke at capacities of 50 to 140%. It is almost impossible to make smoke with this setting under any con- dition of operation. As much as 46 lbs. of coal per sq. ft. of grate surface has been burned without smoke. Conditions of Smoke Prevention. — Bulletin No. 373 of the U. S. Geological Survey, 1909 (188 pages), contains a report of an extensive research by D. T. Randall and J. T. Weeks on The Smokeless Combustion of Coal in Boiler Plants. A brief summary of the conclusions reached is as follows: Smoke prevention is both possible and economical. There are many types of furnaces and stokers that are operated smokelessly. Stokers or furnaces must be set so that combustion will be complete before the gases strike the heating surfaces of the boiler. When partly burned gases at a temperature of say 2500° F. strike the tubes of a boiler at say 350° F., combustion may be entirely arrested. The most economical hand-fired plants are those that approach most nearly to the continuous feed of the mechanical stoker. The fireman is so variable a factor that the ultimate solution of the problem depends on the mechanical stoker — in other words, the personal element must be eliminated. A well designed and operated furnace will burn many coals without smoke up to a certain number of pounds per hour, the rate varying with different coals. If more than this amount is burned, the efficiency will decrease and smoke will be made, owing to the lack of furnace capacity to supply air and mix gases. High volatile matter in the coal gives low efficiency, and vice versa. When the furnace was forced the efficiency decreased. With a hand-fired furnace the best results were obtained when firing was done most frequently, with the smallest charge. Small sizes of coal burned with less smoke than large sizes, but developed lower capacities. Peat, lignite, and sub-bituminous coal burned readily in the tile-roofed furnace and developed the rated capacity, with practically no smoke. Coals which smoked badly gave efficiencies three to five per cent lower than the coals burning with little smoke. Briquets were found to be an excellent form for using slack coal in a hand-fired plant. In the average hand-fired furnace washed coal burns with lower effi- ciency and makes more smoke than raw coal. Moreover, washed coal offers a means of running at high capacity, with good efficiency, in a well-designed furnace. Forced draught did not burn coal any more efficiently than natural draught. It supplied enough air for high rates of combustion, but as the capacity of the boiler increased, the efficiency decreased and the per- centage of black smoke increased. Fire-brick furnaces of sufficient length and a continuous, or nearly continuous, supply of coal and air to the fire make it possible to burn most coals efficiently and without smoke. Coals containing a large percentage of tar and heavy hydrocarbons are difficult to burn without smoke and require special furnaces and more than ordinary care in firing. 894 THE STEAM-BOILER. FORCED COMBUSTION IN STEAM-BOILERS. For the purpose of increasing the amount of steam that can be gener- ated by a boiler of a given size, forced draught is of great importance. It is universally used in the locomotive, the draught being obtained by a steam-jet in the smoke-stack. It is now largely used in ocean steamers, especially in ships of war, and to a small extent in stationary boilers. Economy of fuel is generally not attained by its use, its advantages being confined to the securing of increased capacity from a boiler of a given bulk, weight, or cost. There are three different modes of using the fan for promoting com- bustion: 1, blowing direct into a closed ash-pit; 2, exhausting the gases by the suction of the fan; 3, forcing air into an air-tight boiler-room or stoke-hold. Each of these three methods has its advantages and dis- advantages. In the use of the closed ash-pit the blast-pressure frequently forces the gases of combustion from the joint around the furnace doors in so great a quantity as to affect both the efficiency of the boiler and the health of the firemen. The chief defect of the second plan is the great size of the fan required to produce the necessary exhaustion, on account of the higher exit tem- perature enlarging the volume of the waste gases. The third method, that of forcing cold air by the fan into an air-tight boiler-room — the closed stoke-hold system — though it overcame the difficulties in working belonging to the two forms first tried, has serious defects of its own, as it cannot be worked, even with modern high-class boiler-construction, much, if at all, above the power of a good chimney draught, in most boilers, without damaging them. (J. Howden, Proc. Eng'g Congress at Chicago, in 1893.) In 1880 Mr. Howden designed an arrangement intended to overcome the defects of both the closed ash-pit and the closed stoke-hold systems. An air-tight chamber is placed on the front end of the boiler and sur- rounding the furnaces. This reservoir, which projects from 8 to 10 inches from the end of the boiler, receives the air under pressure, which is passed by valves into the ash-pits and over the fires in proportions suited to the kind of fuel and the rate of combustion. The air used above the fires is admitted to a space between the outer and inner furnace- doors, the inner having perforations and an air-distributing box through which the air passes under pressure. By means of the balance of pressure above and below the fires all tendency of the fire to blow out at the door is removed. A feature of the system is the combination of the heating of the air of combustion by the waste gases with the controlled and regulated admis- sion of air to the furnaces. This arrangement is effected most conven- iently by passing the hot fire-gases after they leave the boiler through stacks of vertical tubes enclosed in the uptake, their lower ends being immediately above the smoke-box doors. Installations on Howden's system have been arranged for a rate of combustion to give an average of from 18 to 22 I H.P. per square foot oi fire-grate with fire-bars from 5 to 51/2 ft. in length. It is believed that with suitable arrangement of proportions even 30 I. H.P. per square foot can be obtained. For an account of uses of exhaust-fans for increasing draught, see paper by W. R. Roney, Trans. A. S. M. E., vol. xv. FUEL ECONOMIZERS. Economizers for boiler plants are usually made of vertical cast-iron tubes contained in a long rectangular chamber of brickwork. The feed- water enters the bank of tubes at one end, while the hot gases enter the chamber at the other end and travel in the opposite direction to the water. The tubes are made of cast iron because it is more non-corrosive than wrought iron or steel when exposed to gases of combustion at low temperatures. An automatic scraping device is usually provided for the purpose of removing dust from the outer surface of the tubes. The amount of saving of fuel that may be made by an economizer varies greatly according to the conditions of operation. With a given quan- tity of "chimney gases to be passed through it, its economy will be greater FUEL ECONOMIZERS. 895 (1) the higher the temperature of these gases; (2) the lower the tem- perature of the water fed into it; and (3) the greater the amount of its heating surface. From (1) it is seen that an economizer will save more fuel if added to a boiler that is overdriven than if added to one driven at a nominal rate. From (2) it appears that less saving can be expected from an economizer in a power plant in which the feed-water is heated by- exhaust steam from auxiliary engines than when the feed-water entering it is taken directly from the condenser hot-well. The amount of heating surface that should be used in any given case depends not only on the saving of fuel that may be made, but also on the cost of coal, and on the annual costs of maintenance, including interest, depreciation, etc. The following table shows the theoretical results possibly attainable from economizers under the conditions specified. It is assumed that the coal has a heating value of 15,000 B.T.U. per lb. of combustible; that it is completely burned in the furnace at a temperature of 2500° F.; that the boiler gives efficiencies ranging from 60 to 75% according to the rate of driving; and that sufficient economizer surface is provided to reduce the temperature of the gases in all cases to 300° F. Assuming the specific heat of the gases to be constant, and neglecting the loss of heat by radi- ation, the temperature of the gases leaving the bciler and entering the economizer is directly proportional to (100-% of boiler efficiency), and the combined efficiency of boiler and economizer is (2500 - 300) -*- 2500 = 88%, which corresponds to an evaporation of (15,000 -*- 970) X 0.88 = 13.608 lbs. from and at 212° per lb. of combustible; or assuming the feed- water enters the economizer at 100° F. and the boiler makes steam of 150 lbs. absolute pressure, to an evaporation of 11.729 lbs. under these conditions. Dividing this figure into the number of heat units utilized by the economizer per lb. of combustible gives the heat units added to the water, from which, by reference to a steam table, the temperature may be found. With these data we obtain the results given in the table below. Boiler Efficiency, %. 60 65 70 9000 9750 10500 6000 5250 4500 1000° 875° 750° 300° 300° 300° 4200 3450 2700 28 23 18 9.278 10.051 10.824 4.330 3.557 2.884 448° 389° 327° 70 65.7 60 B.T.U. absorbed by boiler per lb. combustible. . . B.T.U. in chimney gases leaving boiler Estimated temp, of gases leaving boiler Estimated temp, of gases leaving economizer.:.. B.T.U. saved by economizer Efficiency gained by economizer, % Equivalent water evap. per lb. comb, in boiler. . . B.T.U. saved by econ. equivalent to evap. of lbs Temp, of water leaving economizer Efficiency of the economizer, % 11250 3750 625° 300° 1950 13 ! 1.598 2.010 265° 52 Amount of Heating Surface. — The Fuel Economizer Co. says: We have found in practice that by allowing 4 sq. ft. of heating surface per boiler H.P. (34 1/2 lbs. evap. from and at 212° = 1 H.P.) we are able to raise the feed-water 60° F. for every 100° reduction in the temperature, the gases entering the economizer at 450° to 600°. With gases at 600° to 700° we have allowed a heating surface of 41/2 to 5 sq. ft. per H.P., and for every 100° reduction in temperature of the gases we have obtained about 65° rise in temperature of the water; the feed-water entering at 60 to 120°. With 5000 sq. ft. of boiler-heating surface (plain cylinder boilers) developing 1000 H.P. we should recommend 5 sq. ft. of economizer surface per boiler H.P. developed, or an economizer of about 500 tubes, and it should heat the feed-water about 300°. Heat Transmission in Economizers. (Carl S. Dow, Indust. Eng'g, April, 1909.) — The rate of heat transmission (C) per sq. ft. per hour per degree of difference between the average temperatures of the gases and the water passing through the economizer varies with the mean tem- perature of the gas about as follows: Gas, 600°, C — 3.25; gas 500°, C = 3; gas 400°, C = 2.75; gas 300°, C = 2.25. THE STEAM-BOILER. Calculation of the Saving made by an Economizer. — The usual method of calculating the saving of fuel by an economizer when the boiler and the economizer are tested together as a unit is by the formula (Hi - h) -s- (Hi — h), in which h is the total heat above 32° of 1 lb. of water enter- ing, Hi the total heat of 1 lb. of water leaving the economizer, and Hi the total heat above 32° of 1 lb. of steam at the boiler pressure. If h = 100, Hi = 210, Hi = 1200, then the saving according to the formula is (210 — 100) + 1100 = 10%. This is correct if the saving is defined as the ratio of the heat absorbed by the economizer to the total beat absorbed by the boiler and economizer together, but it is not correct if the saving is defined as the saving of fuel made by running the combined unit as compared with running the boiler alone making the same quantity of steam from feed- water at the low temperature, so as to cause the boiler to furnish Hi — h heat units per lb. instead of Hi — Hi. In this case the boiler is called on to do more work, and in doing it it may be overdriven and work with lower efficiency. In a test made by F. G. Gasche, in Kansas City in 1S97, using Missouri coal analyzing moisture 7.58; volatile matter, 36.69; fixed carbon. 35.02; ash, 15.69; sulphur, 5.12, he obtained an evaporation of 5.17 lbs. from and at 212° per lb. of coal with the boiler alone, and when the boiler and economizer were tested together the equivalent evaporation credited to the boiler was 5.55, to the economizer 0.72, and to the combined unit 6.27, the saving by the combined unit as compared with the boiler alone being (6.27 - 5.17) -4- 6.27 = 17.5%, while the saving of heat shown by the economizer in the combined test is only (6.27 — 5.55) ■*- 6.27 = 11.5%, or as calculated by Mr. Gasche from the formula (Hi — h) -*- (Hi - h), (172.1 - 39.3) -h (1181.8 -h 39.3) = 11.6%. The maximum saving of fuel which may be made by the use of an econo- mizer when attached to boilers that are working with reasonable economy is about 15%. Take the case of a condensing engine using steam of 125 lbs. gauge pressure, and with a hot-well or feed-water temperature of 100° F. The economizer may be expected under the best conditions to raise this temperature about 170°, or to 270°. Then h = 68, Hi = 239, Hi - 1190. (Hi - h) -4- (Hi - h) = 171 -J- 15.24%. If the boilers are not working with fair economy on account of being overdriven, then the saving made by the addition of an economizer may be much greater. Test of a Large Economizer. (R. D. Tomlinson, Power, Feb., 1904.) — Two tests were made of one of the sixteen Green economizers at the 74th St. Station of the Rapid Transit Railway, New York City. Four 520-H.P. B. & W. boilers were connected to the economizer. It had 512 tubes, 10 ft. long, 49/i6 in. external diam.; total heating surface 6760 sq. ft., or 3.25 sq. ft. per rated H.P. of the boilers. Draught area through econ., 3 sq. in. per H.P. The stack for each 16 boilers and four econo- mizers was 280 ft. high, 17 ft. internal diam. The first test was made with the boilers driven at 94% of rating, the second at 113%. The results are given below, the figures of the second test being in parentheses. Water entering econ. 96° (93.5°); leaving 200° (203.8°); rise 104 (110.3). Gases entering econ. 548° (603°); leaving 295 (325); drop 253 (278). Steam, gauge pressure, 166 (165). Total B.T.U. per lb. from feed temp. 1132 (1134). Saving of heat by economizer, %, 9.17 (9.73). Reduction of draught in passing through econ., in. of water, 0.16 (0.23). Results from Seven Tests of Sturtevant Economizers (Catalogue of B. F. Sturtevant Co.) Plants Tested. Gases En- Gases Water En- Water Increase in tering. Leaving. tering. Leaving. Tempera- Deg. F. Deg. F. Deg. F. Deg. F. ture. 1 650 275 180 340 160 2 575 290 160 320 160 3 470 230 130 260 130 4 500 240 110 230 120 5 460 200 90 230 140 6 440 220 120 236 116 7 525 225 180 320 140 INCRUSTATION AND CORROSION. 897 THERMAL STORAGE. In Druitt Halpin's steam storage system (Industries and Iron, Mar. 22, 1895) he employs only sufficient boilers to supply tile mean demand, and storage tanks sufficient to supply the maximum demand. These latter not being subjected to the fire suffer but little deterioration. The boilers working continuously at their most economical rate have their excess of energy during light load stored up in the water of the tank, from which it may be drawn at will during heavy load. He proposes that the boilers and tanks shall work under a pressure of 265 lbs. per square inch when fully charged, which corresponds to a temperature of 406° F., and that the engines be worked at 130 lbs. per square inch, which corresponds to 347° F. The total available heat stored when the reservoirs are charged is that due to a range of 59°. The falling in temperature of 14V4 lbs. of water from 407° to 347° will yield 1 lb. of steam. To allow for radia- tion of loss and imperfect working, this may be taken at 16 lbs. of water per pound of steam. The steam consumption per effective H.P. maybe taken at 18 lbs. per hour in condensing and 25 lbs. per hour in non-con- densing engines. The storage-room per effective H.P. by this method would, therefore, be (16 X 18) -^ 62.5= 4.06 cu. ft. for condensing and (16 X 25) ■*■ 62.5 = 6.4 cu. ft. for non-condensing engines. Gas storage, assuming that illuminating gas is used, would require about 20 cu. ft. of storage room per effective H.P. hour stored, and if ordinary fuel gas were stored it would require about four times this capacity. In water storage 317 cu. ft. would be required at an elevation of 100 ft. to store one H.P. hour, so that of the three methods of storing energy the thermal method is by far the most economical of space. In the steam storage method the boiler is completely filled with water and the storage tank nearly so. The two are in free communication by means of pipes, and a constant circulation of water is maintained between the two, but the steam for the engines is taken only from the top of the storage tank through a reducing valve. In the feed storage system, the excess of energy during light load is stored in the tank as before, but the boilers are not completely filled. In this system the steam is taken exclusively from the boilers, the super- heated water of the storage tanks being used during heavy load as feed- water to the boilers. A third method is a combination of these two. In the "combined" feed and steam storage system the pressure in boiler and storage tank is equalized by connecting the steam spaces in both by pipe, and the steam for the engines is, therefore, taken from both. In other words they work in parallel. INCRUSTATION AND CORROSION. Incrustation or Scale. — Incrustation (as distinguished from mere sediments due to dirty water, which are easily blown out, or gathered up, by means of sediment-collectors) is due to the presence of salts in the feed-water (carbonates and sulphates of lime and magnesia for the most part), which are precipitated when the water is heated, and form hard deposits upon the boiler-plates. (See Impurities in Water, p. 691, ante.) Where the quantity of these salts is not very large (12 grains per gallon, say) scale preventives may be found effective. The chemical preventives either form with the salts other salts soluble in hot water; or precipitate them in the form of spft mud, which does not adhere to the plates, and can be washed out from time to time. The selection of the chemical must depend upon the composition of the water, and it should be introduced regularly with the feed. Examples. — Sulphate-of-lime scale prevented by carbonate of soda: The sulphate of soda produced is soluble in water; and the carbonate of lime falls down in grains, does not adhere to the plates, and may there- fore be blown out or gathered into sediment-collectors. The chemical reaction is: Sulphate of lime + Carbonate of soda = Sulphate of soda + Carbonate of lime CaS0 4 Na 2 C0 3 Na 2 S0 4 CaC0 3 Where the quantity of salts is large, scale preventives are not of much use. Some other source of supply must be sought, or the bad water THE STEAM-BOILER. purified before it is allowed to enter the boilers. The damage done to boilers by unsuitable water is enormous. Pure water may be obtained by collecting rain, or condensing steam by means of surface condensers. The water thus obtained should be mixed with a little bad water, or treated with a little alkali, as undiluted, pure water corrodes iron; or, after each periodic cleaning, the bad water may be used for a day or two to put a skin upon the plates. Carbonate of lime and magnesia may be precipitated either by heating the water or by mixing milk of lime (Porter-Clark process) with it, the water being then filtered. Corrosion may be produced by the use of pure water, or by the presence of acids in the water, caused perhaps in the engine-cylinder by the action of high-pressure steam upon the grease, resulting in the production of fatty acids. Acid water may be neutralized by the addition of lime. Amount of Sediment which may collect in a 100-H.P. steam-boiler, evaporating 3000 lbs. of water per hour, the water containing different amounts of impurity in solution, provided that no water is blown off: Grams of solid impurities per U. S. gallon; 5 10 20 30 40 50 60 70 80 90 100 Equivalent parts per 100,000: 8.57 17.14 34.28 51.42 68.56 85.71 102.85 120 137.1 154.3 171.4 Sediment deposited in 1 hour, pounds: 0.257 0.514 1.028 1.542 2.056 2.571 3.085 3.6 4.11 4.63 5.14 In one day of 10 hours, pounds: 2.57 5.14 10.28 15.42 20.56 25.71 30.85 36.0 41.1 46.3 51.4 In one week of 6 days, pounds: 15.43 30.85 61.7 92.55 123.4 154.3 185.1 216.0 246.8 277.6 308.5 If a 100-H.P. boiler has 1200 sq. ft. heating-surface, one week's running without blowing off, with water containing 100 grains of solid matter per gallon in solution, would make a scale nearly 0.02 in. thick, if evenly depos- ited all over the heating-surface, assuming the scale to have a sp. gr. of 2.5 = 156 lbs. per cu. ft.; 0.02 X 1200 X 156 X V12 = 312 lbs. Boiler-scale Compounds. — The Bavarian Steam-boiler Inspection Assn. in 1885 reported as follows: Generally the unusual substances in water can be retained in soluble form or precipitated as mud by adding caustic soda or lime. This is especially desirable when the boilers have small interior spaces. It is necessary to have a chemical analysis of the water in order to fully determine the kind and quantity of the" preparation to be used for the above purpose. All secret compounds for removing boiler-scale should be avoided. (A list of 27 such compounds manufactured and sold by German firms is then given which have been analyzed by the association.) Such secret preparations are either nonsensical or fraudulent, or contain either one of the two substances recommended by the association for removing scale, generally soda, which is colored to conceal its presence, and sometimes adulterated with useless or even injurious matter. These additions as well as giving the compound some strange, fanciful name, are meant simply to deceive the boiler owner and conceal from him the fact that he is buying colored soda or similar substances, for which he is paying an exorbitant price. Effect of Scale on Boiler Efficiency. — The following statement, or a similar one, has been published and republished for 40 years or more by makers of "boiler compounds," feed-water heaters and water-puri- fying apparatus, but the author has not been able to trace it to its original source:* " It has been estimated that scale i/so of an inch thick requires the burning of 5 per cent of additional fuel; scale 1/25 of an inch thick * A committee of the Am. Ry. Mast. Mechs. Assn. in 1872 quoted from a paper by Dr. Jos. G. Rodgers before the Am. Assn. for Adv. of Science (date not stated): "It has been demonstrated [how and by whom not stated] that a scale i'i6 in. thick requires the expenditure of 15% more fuel. As the scale thickens the ratio increases; thus when it is 1/4 in. thick, 60% more is required." INCRUSTATION AND CORROSION. 899 requires 10 per cent more fuel; i,'i6 of an inch of scale requires 15 per cent additional fuel; Vs of an inch. 30 per cent., and 1/4 of an inch, 66 per cent." The absurdity of the last statement may be shown by a simple calcu- lation. Suppose a clean boiler is giving 75% efficiency with a furnace temperature of 2400° F. above the atmospheric temperature, Neglecting the radiation and assuming a constant specific heat for the gases, the temperature of the chimney gases will be 600°. A certain amount of fuel and air supply will furnish 100 lbs. of gas. In the boiler with 1/4 in. scale 66% more fuel will make 66 lbs. more gas. As the extra fuel does no work in evaporating water, its heat must all go into the chimney gas. We have then in the chimney gases 100 lbs. at 600° F., product 60,000 66 lbs. at 2400° F., product 158,400 nio , nn 21o,4UU which divided by 166 gives 1370° above atmosphere as the temperature of the chimney gas, or more than enough to make the flue connection and damper red hot. (Makers of boiler compounds, etc., please copy.) Another writer says: "Scale of Vi6 inch thickness will reduce boiler efficiency Vs, and the reduction of efficiency increases as the square of the thickness of the scale." This is still more absurd, for according to it if Vie in. scale reduces the efficiency 1/8, then 3/ 16 in. will reduce it 9/ 8 , or to below zero. From a series of tests of locomotive tubes covered with different thick- nesses of scale up to Vs in. Prof. E. C. Schmidt (Bull. No. 11 Univ. of 111. Experiment Station, 1907) draws the following conclusions: 1. Considering scale of ordinary thickness, say varying up to Vs inch, the loss in heat transmission due to scale may vary in individual cases from insignificant amounts to as much as 10 or 12 per cent. 2. The loss increases somewhat with the thickness of the scale. 3. The mechanical structure of the scale is of as much or more impor- tance than the thickness in producing this loss. 4. Chemical composition, except in so far as it affects the structure of the scale, has no direct influence on its heat-transmitting qualities. In 1896 the author made a test of a water-tube boiler at Aurora, 111., which had a coating of scale about 1/4 in. thick throughout its whole heating surface, and obtained practically the same evaporation as in another test, a few days later, after the boiler had been cleaned. This is only one case, but the result is not unreasonable when it is known that the scale was very soft and porous, and was easily removed from the tubes by scraping. Prof. R. C. Carpenter (Am. Electrician, Aug., 1900) says: So far as I am able to determine by tests, a lime scale, even of great thickness, has no appreciable effect on the efficiency of a boiler, as in a test which was conducted by myself the results were practically as good when the boiler was thickly covered with lime scale as when perfectly clean. ... Ob- servations and experiments have shown that any scale porous to water has little or no detrimental effect on economy of the boiler. There is, I think, good philosophy for this statement; the heating capacity is affected principally by the rapidity with which the heated gases will surrender heat, as "the water and the metal have capacities for absorbing heat more than a hundred times faster than the air will surrender heat. A thin film of grease, being impermeable to water, keeps the latter from contact with the metal and generally produces disastrous results. It is much more harmful than a very thick scale of carbonate of lime. Kerosene and other Petroleum Oils; Foaming. — Kerosene has been recommended as a scale preventive. See paper by L. F. Lyne (Trans. A. S. M. E., ix. 247). The Am. Mach., May 22, 1890, says: Kerosene used in moderate quantities will not make the boiler foam; it is recommended and used for loosening the scale and for preventing the formation of scale. The presence of oil in combination with other im- purities increases the tendency of many boilers to foam, as the oil with the impurities impedes the free escape of steam from the water surface. The use of common oil not only tends to cause foaming, but is dangerous otherwise. The grease appears to combine with the impurities of the water, and when the boiler is at rest this compound sinks to the plates 900 TOE STEAM-BOILER. and clings to them in a loose, spongy mass, preventing the water from coming in contact with the plates, and thereby producing overheating, which may lead to an explosion. Foaming may also be caused by forcing the fire, or by taking the steam from a point over the furnace or where the ebullition is violent ; the greasy and dirty state of new boilers is another good cause for foaming. Kerosene should be used at first in small quan- tities, the effect carefully noted, and the quantity increased if necessary for obtaining the desired results. R. C. Carpenter (Trans. A. S. M. E., vol. xi) says: The boilers of the State Argicultural College at Lansing, Mich., were badly incrusted with a hard scale. It was fully 3/ 8 in. thick in many places. The first appli- cation of the oil was made while the boilers were being but little used, by inserting a gallon of oil, filling with water, heating to the boiling-point and allowing the water to stand in the boiler two or three weeks before removal. By this method fully one-half the scale was removed during the warm season and before the boilers were needed for heavy firing. The oil was then added in small quantities when the boiler was in actual use. For boilers 4 ft. in diam. and 12 ft. long the best results were obtained by the use of 2 qts. for each boiler per week, and for each boiler 5 ft. in diam. 3 qts. per week. The water used in the boilers has the fol- lowing analysis: CaC0 3 , 206 parts in a million; MgCCh, 78 parts; F62C03, 22 parts; traces of sulphates and chlorides of potash and soda. Total solids, 325 parts in 1,000,000. Petroleum Oils heavier than kerosene have been used with good re- sults. Crude oil should never be used. The more volatile cils it contains make explosive gases, and its tarry constituents are apt to form a spongy incrustation. Removal of Hard Scale. — When boilers are coated with a hard scale difficult to remove the addition of 1/4 lb. caustic soda per horse-power, and steaming for some hours, according to the thickness of the scale, just before cleaning, will greatly facilitate that operation, rendering the scale soft and loose. Tins should be done, if possible, when the boilers are not otherwise in use. (Steam.) Corrosion in Marine Boilers. (Proc. Inst. M. E., Aug., 1884.) — The investigations of the Committee on Boilers served to show that the internal corrosion of boilers is greatly due to the combined action of air and sea-water when under steam, and when not under steam to the com- bined action of air and moisture upon the unprotected surfaces of the metal. There are other deleterious influences at work, such as the corro- sive action of fatty acids, the galvanic action of copper and brass, and the inequalities of temperature; these latter, however, are considered to be of minor importance. Of the several methods recommended for protecting the internal sur- faces of boilers, the three found most effectual are: First, the formation of a thin layer of hard scale, deposited by working the boiler with sea- water; second, the coating of the surfaces with a thin wash of Portland cement, particularly wherever there are signs of decay; third, the use of zinc slabs suspended in the water and «team spaces. As to general treatment for the preservation of boilers when laid up in the reserve, either of the two following methods is adopted. First, the boilers are dried as much as possible by airing-stoves, after which 2 to 3 cwt. of quicklime is placed on trays at the bottom of the boiler and on the tubes. The boiler is then closed and made as air-tight as possible. Inspection is made every six months, when if the lime be found slacked it is renewed. Second, the boilers are filled with sea or fresh water, having added soda to it in the proportion of 1 lb. to every 100 or 120 lbs. of water. The sufficiency of the saturation can be tested by introducing a piece of clean new iron and leaving it in the boiler for ten or twelve hours: if it shows signs of rusting, more soda should be added. It is essential that the boilers be entirely filled, to the complete exclusion of air. Mineral oil has for many years been exclusively used for internal lubrication of engines, with the view of avoiding the effects of fatty acid, as this oil does not readily decompose and possesses no acid properties. Of all the preservative methods adopted in the British service, the use of zinc properly distributed and fixed has been found the most effectual INCRUSTATION AND CORROSION. 901 In saving the iron and steel surfaces from corrosion, and also in neutral- izing by its own deterioration the hurtful influences met with in water as ordinarily supplied to boilers. The zinc slabs now used .in the navy boilers are 12 in. long, 6 ins. wide, and 1/2 in. thick; this size being found convenient for general application. The amount of zinc used in new boilers at present is one slab of the above size for every 20 I.H.P., or about 1 sq. ft. of zinc surface to 2 sq. ft. of grate surface. Rolled zinc is found the most suitable for the purpose. Especial care must be taken to insure perfect metallic contact between the slabs and the stays or plates to which they are attached. The slabs should be placed in such positions that all the surfaces in the boiler are protected. Each slab should be periodically examined to see that its connection remains per- fect, and to renew any that may have decayed; this examination is usually made at intervals not exceeding three months. Under ordinary circumstances of working these zinc slabs may be expected to last in fit condition from 60 to 90 days, immersed in hot sea-water; but in new boilers they at first decay more rapidly. The slabs are generally secured by means of iron straps 2 in. X 3/g in., and long enough to reach the nearest stay, to which the strap is attached by screw-bolts. To promote the proper care of boilers when not in use the following order has been issued to the French Navy by the Government: On board all ships in the reserve, as well as those which are laid up, the boilers will be completely filled with fresh water. In the case of large boilers with large tubes there will be added to the water a certain amount of milk of lime, or a solution of soda. In the case of tubulous boilers with small tubes milk of lime or soda may be added, but the solution will not be so strong as in the case of the larger tube, so as to avoid any danger of contracting the effective area by deposit from the solution; but the strength of the solution will be just sufficient to neutralize any acidity of the water. {Iron Age, Nov. 2, 1893.) Use of Zinc. — Zinc is often used in boilers to prevent the corrosive action of water on the metal. The action appears to be an electrical one, the iron being one pole of the battery and the zinc being the other. The hydrogen goes to the iron shell and escapes as a gas into the steam. The oxygen goes to the zinc. On account of this action it is generally believed that zinc will always prevent corrosion, and that it cannot be harmful to the boiler or tank. Some experiences go to disprove this belief, and in numerous cases zinc has not only been of no use, but has even been harmful. In one case a tubular boiler had been troubled with a deposit of scale consisting chiefly of organic matter and lime, and zinc was tried as a preventive. The bene- ficial action of the zinc was. so obvious that its continued use was advised, with frequent opening of the boiler and cleaning out of detached scale until all the old scale should be removed and the boiler become clean. Eight or ten months later the water-supply was changed, it being now obtained from another stream supposed to be free from lime and to con- tain only organic matter. Two or three months- after its introduction the tubes and shell were found to be coated with an obstinate adhesive scale, composed of zinc oxide and the organic matter or sediment of the water used. The deposit had become so heavy in places as to cause overheating and bulging of the plates over the fire. {The Locomotive.) Effect of Deposit on the Fire-surface of Flues. (Rankine.) — An external crust of a carbonaceous kind is often deposited from the flame and smoke of the furnaces in the flues and tubes, and if allowed to accu- mulate seriously impairs the economy of fuel. It is removed from time to time by means of scrapers and wire brushes. The accumulation of this 'crust is the probable cause of the fact that in some steamships the con- sumption of coal per I.H.P. per hour goes on gradually increasing until it reaches one and a half times its original amount, and sometimes more. Dangerous Steam-boilers discovered by Inspection. — The Hart- ford Steam-boiler Inspection and Insurance Co. reports that its inspec- . tors during 1908 examined 317,537 boilers, inspected 124,990 boilers, both internally and externally, subjected 10,449 to hydrostatic pressure, and found 572 unsafe for further use. The whole number of defects reported was 151,359, of which 15,578 were considered dangerous. A summary is given below. {The Locomotive, Jan., 1909.) 902 THE STEAM-BOILER. Summary, by Defects, for the Year 1893. Whole Dan- No. gerous. ' 2,136 Nature of Defects. Defective tubes 8,026 Tubes too light 1,636 '432 Leakage at joints 4,845 392 Water-gauges defective. 2,411 585 Blow-offs defective 3,818 1,125 Deficiency of water 391 147 Safety-valves overloaded 1,216 379 Safety-valves defective. 1,068 359 Pressure-gauges def'tive 7,120 531 Without pressure-gauges. . 322 322 Unclassified defects 7 3 Total 151,359 15,878 Whole Dan- Nature of Defects. No. gerous. Deposit of sediment 18,879 1 ,242 Incrustation and scale.. .37,924 1,193 Internal grooving 2,649 249 Internal corrosion 13,053 555 External corrosion 9,400 698 Def'tive braces and stays 1,993 503 Settings defective 5,341 642 Furnaces out of shape. . . 6,981 380 Fractured plates 3,119 482 Burned plates 4,605 440 Laminated plates 666 44 Defective riveting 3,395 713 Defective heads 1,565 223 Leakage around tubes. .. 10,929 2, 103 The above-named company publishes annually a summary like the above, and also a classified list of boiler-explosions, compiled chiefly from newspaper reports, showing that from 200 to 300 explosions take place in the United States every year, killing from 200 to 300 persons, and injuring from 300 to 450. The lists are not pretended to be complete, and may include only a fraction of the actual number of explosions. Steam-boilers as Magazines of Explosive Energy. — Prof. P. H. Thurston (Trans. A. S. M. E., vol. vi), in a paper with the above title, presents calculations showing the stored energy in the hot water and steam of various boilers. Concerning the plain tubular boiler of the form and dimensions adopted as a standard by the Hartford Steam-boiler Insurance Co., he says: It is 60 ins. in diameter, containing 66 3-in. tubes, and is 15 ft. long. It has 850 sq. ft. of heating and 30 sq. ft. of grate surface is rated at 60 H.P., but is oftener driven up to 75; weighs 9500 lbs., and contains nearly its own weight of water, but only 21 lbs. of steam when under a pressure of 75 lbs. per sq. in., which is below its safe allowance. It stores 52,000,000 foot-pounds of energy, of which but 4% is in the steam, and this is enough to drive the boiler just about one mile into the air, with an initial velocity of nearly 600 ft. per second. SAFETY-VALVES. Calculation of Weight, etc., for Lever Safety-valves. Let W = weight of ball at end of lever; w = weight of lever itself; V = weight of valve and spindle, all in pounds; L = distance between fulcrum and center of ball; I = distance between fulcrum and center of valve; g = distance between fulcrum and center of gravity of lever all in inches; A = area of valve, in sq. ins.; P = pressure of steam, in lbs. per sq. in., at which valve will open. Then PAXl = WXL+wXg + VXl; whence P = (WL + wg + VI) ■*- Al; W = (PAl - wg - VI) + L; L = (PAl - wg - VI) -^ W. Example. — Diameter of valve, 4 ins.; distance from fulcrum to center of ball, 36 ins.; to center of valve, 4 ins.; to center of gravity of lever, 151/2 ins.; weight of valve and spindle, 3 lbs.; weight of lever, 7 lbs.; re- quired the weight of ball to make the blowing-off pressure 80 lbs. per sq. in.; area of 4-in. valve = 12.566 sq. ins. Then W- PAl - wg-Vl _ 80 X 12.566 X 4-7 X 15l/ 2 - 3X4 L 36 = 108.41 By the rules of the U. S. Supervising Inspectors of Steam Vessels the use of lever safety-valves is prohibited on all boilers built for steam vessels after June 30, 1906. SAFETY-VALVES. 903 Rules for Area of Safety-valves. (Rule of U. S. Supervising Inspectors of Steam-vessels (as amended 1909).) The areas of all safety-valves on boilers contracted for or the con- struction of which commenced on or after June 1, 1904, shall be deter- mined in accordance with the following formula: a = 0.2074 X W/P, where a = area of safety-valve, in sq. in., per sq. ft. of grate surface; W = pounds of water evaporated per sq. ft. of grate surface per hour; P — abso- lute pressure per sq. in. = working gauge pressure + 15. The value of a multiplied by the square feet of grate surface gives the area of safety valve or valves required. When this calculation results in an odd size of safety-valve use the next larger standard size. Example. — Boiler-pressure = 215 lbs. gauge, = 230 absolute, = P. Grate surface = 110 sq. ft. Water evaporated per pound coal = 10 lbs. Coal burned per sq. ft. grate per hour = 30 lbs. Evaporation per sq. ft. grate per hour = 300 lbs. = W. a = 0.2074 X 300 -s- 230 = 0.270. Therefore area of safety-valve = 110 X 0.270 = 29.7 sq. ins., which is too large for one valve. Use two, 14.85 sq. ins. each. Diameter = 43/ 8 ins. Each spring-loaded valve shall be supplied with a lever that Will raise the valve from its seat a distance of not less than that equal to one-eighth of the diameter of the valve opening. The valves shall be so arranged that each boiler shall have at least one separate safety-valve, unless the arrangement is such as to preclude the possibility of shutting off the communication of any boiler with the safety valve or valves employed. Two safety-valves may be allowed on any boiler, provided their com- bined area is equal to that required by rule for one valve. Whenever the area of a safety-valve, as found by the rule, will be greater than that corresponding to 6 inches in diameter, two or more safety-valves, whose combined area shall be equal at least to the area required, must be used. The seats of all safety-valves shall have an angle of inclination of 45 degrees to the center lines of their axes. Comparison of Various Rules for Area of Lever Safety-valves. (Condensed from an article by the author in American Machinist, May 24, 1894, with some alterations.)' — Assume the case of a boiler rated at 100 horse-power; 40 sq. ft. grate; 1200 sq. ft. heating-surface; using 400 lbs. of coal per hour, or 10 lbs. per sq. ft. of grate per hour, and evaporating 3600 lbs. of water, or 3 lbs. per sq. ft. of heating-surface per hour; steam- pressure by gauge, 100 lbs. What size of safety-valve, of the lever type, should be required? A compilation of various rules for finding the area of the safety-valve disk, from The Locomotive of July, 1892, is given in abridged form below, together with the area calculated by each rule for the above example. Disk Area in sq. in. U. S. Supervisors, heating-surface in sq. ft. -s- 25 (old rule) 48 English Board of Trade, grate-surface in sq. ft. -s- 2 20 Molesworth, four-fifths of grate-surface in sq. ft 32 Thurston, 4 times coal burned per hour X (gauge pressure + 10) ... 14.5 Thurston, 2.5 X heating-surface h- gauge pressure + 10 27.3 Rankine, 0.006 X water evaporated per hour 21 . 6 Committee of U. S. Supervisors, 0.005 X water evaporated per hr.. 18 Suppose that, other data remaining the same, the draught were in- creased so as to burn 13 1/3 lbs. coal per sq. ft. of grate per hour, and the grate-surface cut down to 30 sq. ft. to correspond, making the coal burned per hour 400 lbs., and the water evaporated 3600 lbs., the same as before; then the English Board of Trade rule and Molesworth's rule would give an area of disk of only 15 and 24 sq.in., respectively, showing the absurdity of making the area of grate the basis of the calculation of disk area. Other rules give for the area of safety-valve of the same 100-horse- power boiler results ranging all the way from 5.25 to 57.6 sq. ins. All of the rules quoted give the area of the disk of the valve as the thing to be ascertained, and it is this area which is supposed to bear 6ome direct ratio to the grate-surface, to the heating-surface, to the 904 THE STEAM-BOILER. water evaporated, etc. It is difficult to see why this area has been con- sidered even approximately proportional to these quantities, for with small lifts the area of actual opening bears a direct ratio, not to the area of disk, but to the circumference. Thus for various diameters of valve: Diameter, ins. 1 2 3 4 5 6 7 Area, sq. ins 0.785 3.14 7.07 12.57 19.64 28.27 38.48 Circumference 3.14 6.28 9.42 12.57 15.71 18.85 21.99 Circum.Xliftof O.lin. 0.31 0.63 0.94 1.26 1.57 1.89 2.20 Ratio to area 0.4 0.2 0.13 0.1 0.08 0.067 0.057 A correct rule for size of safety-valves should make the product of the diameter and the lift proportional to the weight of steam to be discharged. A method for calculating the size of safety-valve is given in The Loco- motive, July, 1892, based on the assumption that the actual opening should be sufficient to discharge all the steam generated by the boiler. Napier's rule for flow of steam is taken, viz., flow through aperture of one sq. in. in lbs. per second = absolute pressure -s- 70, or in lbs. per hour = 51.43 X absolute pressure. If the angle of the seat is 45°, the area of opening in sq. in. = circum- ference of the disk X the lift X 0.71, 0.71 being the cosine of 45°; or diameter of disk X lift X 2.23. Spring-loaded Safety Valves. Spring-loaded safety valves to be used on U. S. merchant vessels must conform to the rules prescribed by the Board of Supervising Inspectors, and on vessels for the U. S. Navy to specifications made by the Bureau of Steam Engineering, U. S. N. Valves to be used- on stationary boilers must conform in many cases to the special laws made by various states. Few of these rules are on a logical basis, in that they take no account of the lift of the valve, and it is quite clear that the rate of steam discharge through a safety-valve depends upon the area of opening, which varies with the circumference of the valve and the lift. Experiments made by the Consolidated Safety Valve Co. showed that valves made by the differ- ent manufacturers and employing various combinations of springs with different designs of valve lips and huddling chambers give widely different lifts. Lifts at popping point of different makes of safety-valves, at 200 lbs. pressure, are as follows: 4-in. stationary valves, in., 0.031, 0.056, 0.064, 0.082, 0.094, 0.094, 0.137. Av. 0.079 in. 31/2-in. locomotive valves, in., 0.040, 0.051, 0.065, 0.072. 0.076, 0.140 ins. Av. 0.074 in. United States Supervising Inspectors' Rule (adopted in 1904). A = 0.2074 W/P. A = area of safety valve in sq. in. per sq. ft. of grate surface; W = lbs. of water evaporated per sq. ft. of grate surface per hour; P = boiler pressure, absolute, lbs. per sq. in. This rule assumes a lift of 1/32 of the nominal diameter, and 75% of the flow calculated by Napier's rule. This 75% corresponds nearly to the cosine of 45°, or 0.707. Massachusetts Rule of 1909. A = 770 W/P, in which W = lbs. evapo- rated per sq. ft. of grate per second; A and P as above. This is the same as the U. S. rule with a 3.2% larger constant. Philadelphia Ride. — A = 22.5 G + (P + 8.62). A = total area of valve or valves, sq. in.; G = grate area, sq. ft.; P = boiler pressure (gauge). This rule came from France in 1868. It was recommended to the city of Philadelphia by a committee of the Franklin Institute, although the committee "had not found the reasoning upon winch the rule had been based." Philip G. Darling (Trans. A. S. M. E., 1909) commenting on the above rules says: The principal defect of these rules is that they assume that valves of the same nominal size have the same capacity, and they rate them the same without distinction, in spite of the fact that in actual prac- tice some have but one-third of the capacity of others. There are other defects, such as varying the assumed lift as the valve diameter, while in SAFETY-VALVES. 905 reality with a given design the lifts are more nearly the same in the differ- ent sizes, not varying nearly as rapidly as the diameters. And further than this, the actual lifts assumed for the larger valves are nearly double the actual average obtained in practice. The direct conclusion is that existing rules and statutes are not safe to follow. Some of these rules in use were formulated before, and have not been modified since, spring safety-valves were invented, and at a time when 120 lbs. was considered high pressure. None of these rules take account of the different lifts which exist in the different makes of valves of the same nominal size, and they thus rate exactly alike valves which actually vary in lift and relieving capacity over 300%. It would therefore seem the duty of all who are responsible for steam installation and operation to no longer leave the determination of safety-valve size and selection to such statutes as may happen to exist in their territory, but to investigate for themselves. Formulae for Spring-loaded Safety- Valves. — Let L = lift of valve in.; D = diam. in.; E = discharge, lbs. per hour; P = abs. pressure; A = area of opening; 6 = angle of seat with horizontal. By Napier's formula E = AP X 3600 -5- 70 = 51.43 AP. A = nDL cos (approx- imately). If = 45°, cos 6 = 0.707, whence E = 114.2 LDP. Experi- ments with six different valves, 3, 31/2 and 4 in. stationary, and 11/2. 3 and 31/2 in. locomotive, gave an average flow equal to 92.5% of that calculated by the above formula, which is therefore modified by Mr. Darling to the forms E = 105 LDP, and D = 0.0095 E + LP. ... (1) To obtain formulae for safety valves in terms of the heating-surface of the boiler Mr. Darling takes for stationary boilers an average evapora- tion of 31/2 lbs. per sq. ft. of heating-surface per hour, with an overload capacity of 100%; for marine boilers, water-tube or Scotch, an overload or maximum evaporation of 10 lbs. per sq. ft. of heating-surface per hour. If H = total boiler heating-surface in sq. ft., these assumptions give for stationary boilers D = 0.068 H ■*- LP, ... (2) and for marine boilers D = 0.095 H -3- LP . . . (3). For locomotive boilers the proper con- stant in the formula was deduced from numerous experiments to be 0.055 . . . (4). For flat valves the constants in the last four formulae are: (1) 0.0067; (2) 0.065; (3) 0.090; (4) 0.052. The following table is calculated from Napier's formula, on the assump- tion of a lift of 0.1 in. and a 45° valve-seat. For any other lift than 0.1 in., the discharge is proportional to the lift. The figures should be multi- plied by a coefficient expressing the relation of the discharge of actual valves to the discharge through a plain round orifice (Napier's). In the Consolidated SafetyValve Co.'s experiments the average value of this coefficient was found to be 0.925. Steam Discharged in Lbs. per Hour by a Valve Lifting 0.10 in. £o5 Valve diameters, inches. 03 1 H/2 2 21/2 3 31/2 4 41/2 5 51/2 6 25 460 690 920 1150 1380 1610 1840 2080 2300 2540 2770 50 750 1130 1500 1880 2250 2630 3000 3380 3760 4130 4500 75 1040 1560 2080 2600 3120 3640 4160 4680 5200 5720 6240 100 1330 2000 2660 3330 4000 4660 5320 6000 6650 7320 8000 125 1620 2440 3250 4060 4860 5670 6480 7300 8100 8920 9730 150 1910 2870 3830 4790 5740 6700 7650 8610 9560 10520 11470 175 2200 3300 4400 5500 6600 7700 8800 9900 11000 12100 13200 200 2500 3740 5000 6240 7480 8730 9970 11200 12460 13700 14950 225 2780 4180 5570 6960 8340 9730 11120 12500 13900 15300 16700 250 3070 4610 6140 7680 9200 10740 12300 13800 15360 16900 18450 275 3360 5050 6720 8400 10100 11760 13450 15150 16800 18500 20200 300 3650 5480 7310 9150 10960 12800 14600 16470 18300 20100 22000 906 THE STEAM-BOILER. Unequal expansion of safety-valve parts under steam temperatures tends to cause leakage, and as this temperature effect becomes more serious in the large sizes the manufacturers do not recommend the use of valves larger than 41/2 ins. If greater relieving capacity be required it is the best practice to use duplex valves or additional single valves. Relieving Capacities, Consolidated Pop Safety Valves, Stationary Type. (Pounds of Steam per hour.) > Is Gauge Pressures, (lbs. per sq. in.) 60 80 100 120 140 160 180 200 220 240 260 280 300 2 1890 2400 2900 3400 3900 4410 4910 5420 5920 6430 6930 7430 7940 21/9 2360 3000 3620. 4250 4880 5500 6140 6760 7400 8030 8650 9300 9900 3 3070 3890 4700 5530 6350 7170 8000 8800 9620 10400 11200 12100 12900 31/o 3860 4880 5910 6950 7960 9020 10000 11100 12100 13100 14200 15200 16300 4 4410 5580 6770 7950 9120 10300 11500 12600 13800 15000 16200 17300 18500 41/o 5310 6730 8150 9570 11000 12400 13800 15200 16700 18100 19500 20900 22400 5 6300 7970 9650 11330 13000 14700 16400 18100 19700 21400 23100 24800 26500 For an extended discussion on safety-valves, see Trans. A. S. M. E., 1909. THE INJECTOR. Equation of the Injector. Let S be the number of pounds of steam used; W the number of pounds of water lifted and forced into the boiler; h the height in feet of a column of water, equivalent to the absolute pressure in the boiler; h n the height in feet the water is lifted to the injector; fi the temperature of the water before it enters the injector; ti the temperature of the water after leaving the injector; H the total heat above 32° F. in one pound of steam in the boiler, in heat-units; L the work in friction and the equivalent lost work due to radiation and lost heat; 778 the mechanical equivalent of heat. Then S[ H-(U-S2^W(t 2 -t 1 ) + ^ W + S)h+Who + L An equivalent formula, neglecting Wh W[(jti-ti) d + 0.1851 p] 778 L as small, is 1 44.-] 1 78j H-(h-32°)' orS = [J/-(t2- 32°)] d -0.1851 p' in which d = weight of 1 cu. ft. of water at temperature h; p — absolute pressure of steam, lbs. per sq. in. The rule for finding the proper sectional area for the narrowest part of the nozzles is given as follows by Rankine, S. E., p. 477: Area in square inches ■ cubic feet per hour gross feed-water 800 ^pressure in atmospheres An important condition which must be fulfilled in order that the injec- tor will work is that the supply of water must be sufficient to condense THE INJECTOR. 907 the steam. As the temperature of the supply or feed-water is higher, the amount of water required for condensing purposes will be greater. The table below gives the calculated value of the maximum ratio of water to the steam, and the values obtained on actual trial, also the highest admissible temperature of the feed-water as shown by theory and the highest actually found by trial with several injectors. Gauge- pres- sure, pounds per sq. in. Maximum Ratio Water to Steam. Gauge- pres- sure, pounds per sq. in. Maximum Temperature of Feed-Water. Calculated from Theory. Actual Ex- periment. Theoreti- cal. Experimental Results. . Si ill H.g Kg 73 H. P. M. H. P. M. S. 10 36.5 25.6 20.9 17.87 16.2 14.7 13.7 12.9 12.1 11.5 30.9 22.5 19.0 15.8 13.3 11.2 12.3 11.4 10 20 30 40 50 60 70 80 90 100 120 150 J42°' 132 126 120 114 .109 105 99 95 87 77 H?° 20 30 19.9 17.2 15.0 14.0 11.2 11.7 11.2 21.5 19.0 15.86 13.3 12.6 12.9 173° 162 156 150 143 139 134 129 125 117 107 135° 120° 130° 134 134 40 50 60 70 80 90 140 141* 141* 113 f 15 118' 125 123' 123 122 132 131 130 130 131 137* 100 13?* 134* PI* * Temperature of delivery above 212°. Waste-valve closed. H, Hancock inspirator; P, Park injector; M, Metropolitan injector; S, Sellers 1876 injector. Efficiency of the Injector. — Experiments at Cornell University, described by Prof. R. C. Carpenter, in Cassier's Magazine, Feb., 1892, show that the injector, when considered merely as a pump, has an exceed- ingly low efficiency, the duty ranging from 161,000 to 2,752,000 under different circumstances of steam and delivery pressure. Small direct- acting pumps, such as are used for feeding boilers, show a duty of from 4 to 8 million ft.-lbs., and the best pumping-engines from 100 to 140 mil- lion. When used for feeding water into a boiler, however, the injector has a thermal efficiency of 100%, less the trifling loss due to radiation, since all the heat rejected passes into the water which is carried into the boiler. The loss of work in the injector due to friction reappears as heat which is carried into the boiler, and the heat which is converted into useful work in the injector appears in the boiler as stored-up energy. Although the injector thus has a perfect efficiency as a boiler-feeder, it is not the most economical means for feeding a boiler, since it can draw only cold or moderately warm water, while a pump can feed water which has been heated by exhaust steam which would otherwise be wasted. Performance of Injectors. — In Am. Mach., April 13, 1893, are a number of letters from different manufacturers of injectors in reply to the question: "What is the best performance of the injector in raising or lifting water to any height?" Some of the replies are tabulated below. W. Sellers & Co. — 25.51 lbs. water delivered to boiler per lb. of steam; temperature of water, 64°; steam pressure, 65 lbs. Schaeffer & Budenberg — 1 gal. water delivered to boiler for 0.4 to 0.8 lb. steam. Injector will lift by suction water of 140° F. 136° to 133° 122° to 118° 113° to 107° If boiler pres. is 30 to 60 lbs. 60 to 90 lbs. 90 to 120 lbs. 120 to 150 lbs. 22 22 11 54.1 95.5 75.4 35.4° 47.3° 53.2 117.4° 173.7° 131. r 13.67 8.18 13.3 908 THE STEAM-BOILER. If the water is not over 80° F., the injector will force against a pressure 75 lbs. higher than that of the steam. Hancock Inspirator Co.: Lift in .feet 22 Boiler pressure, absolute, lbs 75 . 8 Temperature of suction 34.9° Temperature of delivery 134° Water fed per lb. of steam, lbs 11.02 The theory of the injector is discussed in Wood's, Peabody's, and Rontgen's treatises on Thermodynamics. See also "Theory and Practice of the Injector," by Strickland L. Kneass, New York, 1910. Boiler-feeding Pumps. — Since the direct-acting pump, commonly used for feeding boilers, has a very low efficiency, or less than one-tenth that of a good engine, it is generally better to use a pump driven by belt from the main engine or driving shaft. The mechanical work needed to feed a boiler may be estimated as follows: If the combination of boiler and engine is such that half a cubic foot, say 32 lbs. of water, is needed per horse-power, and the boiler-pressure is 100 lbs. per sq. in., then the work of feeding the quantitv of water is 100 lbs. X 144 sq. in. X Vi ft— lb. per hour = 120 ft.-lbs. per min. = 120/33,000 = .0036 H.P., or less than 4/ 10 of 1 % of the power exerted by the engine. If a direct-acting pump, which discharges its exhaust steam into the atmosphere, is used for feeding, and it has only i/io the efficiency of the main engine, then the steam used by the pump will be equal to nearly 4% of that generated by the boiler. The low efficiency of boiler-feeding pumps, and of other small auxiliary steam-driven machinery, is, however, of no importance if all .the exhaust steam from these pumps is utilized in heating the feed-water. The following table by Prof. D. S. Jacobus gives the relative efficiency of steam and power pumps and injector, with and without heater, as used upon a boiler with 80 lbs. gauge-pressure, the pump having a duty of 10,000,000 ft.-lbs. per 100 lbs. of coal when no heater is used; the injector heating the water from 60° to 150° F. Direct-acting pump feeding water at 60°, without a heater 1.000 Injector feeding water at 150°, without a heater 0-985 Injector feeding water through a heater in which it is heated from 150° to 200° . 938 Direct-acting pump feeding water through a heater, in which it is heated from 60° to 200° . 879 Geared pump, run from the engine, feeding water through a heater, in which it is heated from 60° to 200° . 868 Gravity Boiler-feeders. — If a closed tank be placed above the level of the water in a boiler and the tank be filled or partly filled with water, then on shutting off the supply to the tank, admitting steam from the boiler to the upper part of the tank, so as to equalize the steam-pressure in the boiler and in the tank, and opening a valve in a pipe leading from the tank to the boiler, the water will run into the boiler. An apparatus of this kind may be made to work with practically perfect efficiency as a boiler-feeder, as an injector does, when the feed-supply is at ordinary atmospheric temperature, since after the tank is emptied of water and the valves in the pipes connecting it with the boiler are closed the conden- sation of the steam remaining in the tank will create a vacuum which will lift a fresh supply of water into the tank. The only loss of energy in the cycle of operations is the radiation from the tank and pipes, which may be made very small by proper covering. When the feed-water supply is hot, such as the return water from a heating system, the gravity apparatus may be made to work by having two receivers, one at a low level, which receives the returns or other feed-supply, and the other at a point above the boilers. A partial vacuum being created in the upper tank, steam-pressure is applied above the water in the lower tank by which it is elevated into the upper. The operation of such a machine may be made automatic by suitable arrange- ment of valves. FEED-WATER HEATERS. 909 FEED-WATER HEATERS. Percentage of Saving for Each Degree of Increase in Temperature of Feed-water Heated by Waste Steam. Initial Steam Pressure in Boiler, lbs. per sq.in.above^Atmosphere. Temp. of Feed. Initial Temp. 20 40 60 80 100 120 140 160 180 200 32° .0872 .0861 .0855 .0851 .0847 .0844 .0841 .0839 .0837 .0835 .0833 32° 40 .0878 .0867 .0861 .0856 .0853 .0850 .0847 .0845 .0843 .0841 .0839 40 50 .0886 .0875 .0868 .0864 .0860 .0857 .0854 .0852 .0850 .0848 .0846 50 60 .0894 .0883 .0876 .0872 .0867 .0864 .0862 .0859 .0856 .0855 .0853 60 70 .0902 .0890 .0884 .0879 .0875 .0872 .0869 .0867 .0864 .0862 .0860 70 80 .0910 .0898 .0891 .0887 .0883 .0879 .0877 .0874 .0872 .0870 .0868 80 90 .0919 .0907 .0900 .0895 .0888 .0887 .0884 .0883 .0879 .0877 .0875 90 100 .0927 .0915 .0908 .0903 .0899 .0895 .0892 .0890 .0887 .0885 .0883 100 110 .0936 .0923 .0916 .0911 .0907 .0903 .0900 .0898 .0895 .0893 .0891 110 120 .0945 .0932 .0925 .0919 .0915 .0911 .0908 .0906 .0903 .0901 .0899 120 130 .0954 .0941 .0934 .0928 .0924 0920 .0917 .0914 .0912 .0909 .0907 130 140 .0963 .0950 .0943 .0937 .0932 .0929 .0925 .0923 .0920 .0918 .0916 140 150 .0973 .0959 .0951 .0946 .0941 .0937 .0934 .0931 .0929 .0926 .0924 150 160 .0982 .0968 .0961 .0955 .0950 .0946 .0943 .0940 .0937 .0935 .0933 160 170 .0992 .0978 .0941 170 180 .1002 .0988 .0981 .0973 .0969 .0965 .0961 .0958 .0955 .0953 .0951 180 190 .1012 .0998 .0989 0983 .0978 .0974 .0971 .0968 .0964 .0962 .0960 190 200 .1022 .1008 .0999 0993 .0988 .0984 .0980 .0977 .0974 .0972 .0969 200 210 .1033 .1018 .1009 .1003 0998 .0994 .0990 .0987 .0984 .0981 .0979 210 220 .1029 .1019 .1013 .1008 .1004 .1000 .0997 .0994 .0991 .0989 220 230 .1039 .1031 .1024 .1018 .1012 .1010 .1007 .1003 .1001 .0999 230 240 .1050 .1041 .1034 .1029 .1024 .1020 .1017 .1014 .1011 .1009 240 250 .1062 .1052 .1045 .1040 .1035 .1031 .1027 .1025 .1022 .1019 250 An approximate rule for the conditions of ordinary practice is that a saving of 1% is made by each increase of 11° in the temperature of the feed-water. This corresponds to 0.0909% per degree. The calculation of saving is made as follows: Boiler-pressure, 100 lbs. gauge; total heat in steam above 32° = 1185B.T.U. Feed-water, original temperature 60°, final temperature 209° F. Increase in heat-units, 150. Heat-units above 32° in feed-water of original temperature = 28. Heat- units in steam above that in cold feed-water, 1185 — 28 = 1157. Saving by the feed-water heater = 150/1157 = 12.96%. The same result is obtained by the use of the table. Increase in temperature 150° X tabular figure 0.0864 = 12.96%. Let total heat of 1 lb. of steam at the boiler-pressure = H; total heat of 1 lb. of feed-water before entering the heater = hi, and after passing through the heater = hr, then the saving made by the heater is " _ , • Strains Caused by Cold Feed-water. — A calculation is made in The Locomotive of March, 1893, of the possible strains caused in the sec- tion of the shell of a boiler by cooling it by the injection of cold feed- water. Assuming the plate to be cooled 200° F., and the coefficient of expansion of steel to be 0.0000067 per degree, a strip 10 in. long would contract 0.013 in., if it were free to contract. To resist this contraction, assuming that the strip is firmlv held at the ends and that the modulus of elasticitv is 29,000,000, would require a force of 37,700 lbs. per sq. in. Of course this amount of strain cannot actually take place, since the strip is not firmlv held at the ends, but is allowed to contract to some extent by the elasticitv of the surrounding metal. But, says The Locomotive, we may feel prettv confident that in the case considered a longitudinal strain of somewhere in the neighborhood of 8000 or 10,000 lbs. per sq. in. may be produced by the feed-water striking directlv upon the plates; and this, in addition to the normal strain produced by the steam-pressure, is quite enough to tax the girth-seams beyond their elastic limit, if the 910 THE STEAM-BOILER. feed-pipe discharges anywhere near them. . Hence it is not surprising that the girth-seams develop leaks and cracks in 99 cases out of every 100 in which the feed discharges directly upon the fire-sheets. Capacity of Feed-water Heaters. (W. R. Billings, Eng. Rec, Feb., 1898.) — Closed feed-water heaters are seldom provided with sufficient surface to raise the feed temperature to more than 200°. The rate of heat transmission may be measured by the number of British thermal units which pass through a square foot of tubular surface in one hour for each degree of difference in temperature between the water and the steam. One set of experiments gave results as below: 15° F 67 B.T.U. ) Transmitted in one 6° " 79 " hour by each sq. ft. 8° " 89 " I of surface for each 11°" 114 " [ degree of average 15°" 129 " difference in temper- 18° " 139 " J atures. Even with the rate of transmission as low as 67 B.T.U. the water was still 5° from the temperature of the steam. At what rate would the heat have been transmitted if the water could have been brought to within 2° of the temperature of the steam, or to 210° when the steam is at 212°? For commercial purposes feed-water heaters are given a H.P. rating which allows about one-third of a square foot of surface per H.P. — a boiler H.P. being 30 lbs. of water per hour. If the figures given in the table above are accepted as substantially correct, a heater which is to raise 3000 lbs. of water per hour from 60° to 207°, using exhaust steam at 212° as a heating medium, should have nearly 84 sq. ft. of heating surface or nearly a square foot of surface per H.P. That feed-water heaters do not carry this amount of heating surface is well known. Calculation of Surface of Heaters and Condensers. — (H. L. Hep- burn, Power, April, 1902.) Let W = lbs. of water per hour; A = area of surface in sq. ft.; T s = temperature of the steam; / = initial tempera- ture of the water; F = final temperature of the water; S = lbs. of steam per hour; H = B.T.U. above 32° F. in 1 lb. of steam; N = B.T.U. in 1 lb. of condensed steam; U = B.T.U. transmitted per sq. ft. per hour per degree of mean difference of temperature between the steam and the water. Then AU = W log e ' ~ , for heaters. Is — * A U ~ S F - T * l0ge T - F ' f ° r condensers - The value of U varies widely according to the condition of the surface, whether clean or coated with grease or scale, and also with the velocity of the water over the surfaces. Values of 300 to 350 have been obtained in experiments with corrugated copper tubes, but ordinary heaters give much lower values. From the experiments of Loring and Emery on the U. S. S. Dallas, Mr. Hepburn finds U = 192. Using this value he finds the number of square feet of heating surface required per 1000 lbs. of feed-water per hour to be as follows, the temperature of the entering water being 60° F. Steam Temperature, 212°. Steam 25 in. Vacuum. F S F S F $ F S 194 11.11 204 15.34 90 2.38 115 6.78 196 11.73 206 . 16.85 95 3.03 120 8.60 198 12.44 208 18.93 100 3.76 125 11.15 200 13.20 210 22.52 105 4.62 130 16.25 202 14.17 212 Infinite 110 5.65 133 Infinite F = final temperature of feed -water- S = sq. ft. of surface. From this table it is seen that if 30 lbs. of water per hour is taken to equal 1 H.P. STEAM SEPARATORS. 911 and a feed-water heater is made with 1/3 sq. ft. per H.P., it may be ex- pected to heat the feed-water from 60° to something less than 194°, or if made with 1/2 sq. ft. per H.P. it may heat the water to 204° F. For a further discussion of this subject, see Heat, pages 561 to 565. Proportions of Open Type Feed-water Heaters. — C. L. Hubbard (Practical Engineer, Jan. 1, 1909) gives the following: Exhaust heaters should be proportioned according to the quality of the water to be used, the size being increased with the amount of mud or scale-producing properties which the water contains regardless of the quantity of water to be heated. The general proportions of an open heater will depend somewhat upon the arrangement of the trays or pans, but an approximation of the size of shell for a cylindrical heater is as follows : A = H -*- aL; L = H ■*■ a A ; in which A = sectional area of shell in sq. ft.; L = length of shell in linear ft.; H = total weight of water to be heated per hour divided by the weight of steam used per horse-power per hour by the engine; a = 2.15 for very muddy water, 6.0 for slightly muddy water, and 8.0 for clear water. The pan or tray surface varies according to the quality of the water, both as regards the amount of mud and the scale-making ingredients. The surface in square feet for each 1000 lbs. of water heated per hour may be taken as follows, for the vertical and horizontal types respectively: Very bad water 8.5 and 9 . 1 Medium muddy water 6 and 6 . 5 Clear and little scale 2 and 2 . 2 The space between the pans is made not less than 0.1 the width for rectangular and 0.25 the diameter for round pans. Under ordinary circumstances it is not customary to use more than six pans in a tier, in order to obtain a low velocity over each pan. The size of the storage or settling chamber in the horizontal type varies from 0.25 to 0.4 of the volume of the shell, depending on the quality of the water; 0.33 is about the average. In the case of vertical heaters, this varies from 0.4 to 0.6 of the volume of the shell. Filters occupy from 10 to 15% of the volume of the shell in the horizontal type and from 15 to 20% in the vertical. Open versus Closed Feed-water Heaters. (W. E. Harrington, St. Rwy. Jour., July 22, 1905.) — There still exists some difference of opinion as to the relative desirability of open or closed type of feed-water heater, but the degree of perfection which the open heater has attained has elimi- nated formerly objectionable features. The chief objection which attended the early use of the open heater, namely, that the oil from the exhaust steam was carried into the boiler, did much to discourage its more general adoption. This objection does not hold good against the better designs of open heaters now on the market. There are thousands of installations in which the open heater is now being used where no difficulty is experi- enced from the contamination of the feed-water by oil. The perfection of oil separators for use in the exhaust steam connection to the heater has rendered this possible. STEAM SEPARATORS. If moist steam flowing: at a high velocity in a pipe has its direction sud- denly changed, the particles of water are by their momentum projected in their original direction against the bend in the pipe or wall of the chamber in which the chansre of direction takes place. By making proper provi- sion for drawing off the water thus separated the steam may be dried to a greater or less extent. For long steam-pipes a Targe drum should be provided near the engine for trapping the water condensed in the pipe. A drum 3 feet diameter, 15 feet hierh, has srivpn good results in separating the water of condensa- tion of a steam-oine 10 inches diameter and 800 feet long. Efficiency of Steam Separators. — Prof. R. C. Carpenter, in 1891, made a series of tests of six steam separators, furnishing them with steam containine different Dercentages of moisture, and testing the quality of steam before entering and after passing the separator. A condensed table of the principal results is given below. 912 THE STEAM-BOILER. o Test with Steam of about 10% of Moisture. Tests with Varying Moisture. o £ 1^ Quality of Steam before. Quality of Steam after. Efficiency, per cent. Quality of Steam be- fore. Quality of Steam after. Av'ge Effi- ciency. B A D C E F 87.0% 90.1 89.6 90.6 88.4 88.9 98.8% 98.0 95.8 93.7 90.2 92.1 90.8 80.0 59.6 33.0 15.5 28.8 66.1 to 97.5% 51.9 " 98 72.2 " 96.1 67.1 " 96.8 68.6 " 98.1 70.4 " 97.7 97.8 to 99% 97.9 " 99.1 95.5 " 98.2 93.7 " 98.4 79.3 " 98.5 84.1 " 97.9 87.6 76.4 71.7 63.4 36.9 28.4 Conclusions from the tests were: 1. That no relation existed between the volume of the several separators and their efficiency. 2. No marked decrease in pressure was shown by any of the separators, the most being 1.7 lbs. in E. 3. Although changed direction, reduced velocity, and per- haps centrifugal force are necessary for good separation, still some means must be provided to lead the water out of the current of the steam. The high efficiency obtained from B and A was largely due to this feature. In B the interior surfaces are corrugated and thus catch the water thrown out of the steam and readily lead it to the bottom. In A, as so on as the water falls or is precipitated from the steam, it comes in contact with the perforated diaphragm through which it runs into the space below, where it is not subjected to the action of the steam. Experiments made by Prof. Carpenter on a "Stratton" separator in 1894 showed that the moisture in the steam leaving the separator was less than 1 % when that in the steam supplied ranged from 6% to 21%. Experiments by Prof. G. F. Gebhardt (Power, May 11, 1909) on six separators of different makes led to the following conclusions: (1) The efficiency of separation decreases as the velocity of the steam increases. (2) The efficiency increases as the percentage of moisture in the enter- ing steam increases. (3) The drop in pressure increases rapidly with the increase in velocity. The six separators are described as follows: U: 2-in. vertical; no baffles; current reversed once. V: 4-in. horizontal with single baffle plate of the fluted type; current reversed once. W: 4-in. vertical with two baffle plates of the smooth type; current reversed once. X: 3-in. horizontal; several fluted baffle plates; no reversal of current. Y: 6-in. vertical; centrifugal type; current reversed once. Z: 3-in. horizontal; current reversed twice; steam impinges on hori- zontal fluted baffle during reversal. The efficiency is defined as the ratio of the water .removed from the steam by the separator to the water injected into the dry steam for the purpose of the test. With steam at 100 lbs. pressure containing 10% water, the efficiencies, taken approximately from plotted curves, were as follows: U V W X Y Z At 2000 ft. per min 64 69 86 88 79 66 At 3000 ft. per min : 37 45 80 60 61 48 IN STEAM — STEAM DETERMINATION OF THE MOISTURE CALORIMETERS. In all boiler-tests it is important to ascertain the quality of the steam, i.e., 1st, whether the steam is "saturated" or contains the quantity of heat due to the pressure according to standard experiments; 2d, whether the quantity of heat is deficient, so that the steam is wet; and 3d, whether the heat is in excess and the steam superheated. The best method of ascertaining the quality of the steam is undoubtedly that employed by a committee which tested the boilers at the American Institute Exhibition of 1871-2, of which Prof. Thurston was chairman, i.e., condensing all the water evaporated by the boiler by means of a surface condenser, weighing DETERMINATION OP THE MOISTURE IN STEAM. 913 the condensing water, and taking its temperature as it enters and as it leaves the condenser; but this plan cannot always be adopted. A substitute for this method is the barrel calorimeter, which with careful operation and fairly accurate instruments may generally be relied on to give results within two per cent of accuracy (that is, a sample of steam which gives the apparent result of 2% of moisture may contain anywhere between and 4%). This calorimeter is described as follows: A sample of the steam is taken by inserting a perforated 1/2-inch pipe into and through the main pipe near the boiler, and led by a hose, thoroughly felted, to a barrel, holding preferably 400 lbs. of water, which is set upon a platform scale and provided with a cock or valve for allowing the water to flow to waste, and with a small propeller for stirring the water. To operate the calorimeter the barrel is filled with water, the weight and temperature ascertained, steam blown through the hose outside the barrel until the pipe is thoroughly warmed, when the hose is suddenly thrust into the water, and the propeller operated until the temperature of the water is increased to the desired point, say about 110° usually. The hose is then withdrawn quickly, the temperature noted, and the weight again taken. An error of 1/10 of a pound in weighing the condensed steam, or an error of 1/2 degree in the temperature, will cause an error of over 1% in the calculated percentage of moisture. See Trans. A. S. M. E., vi, 293. The calculation of the percentage of moisture is made as below: .. 1 ri- ff - Tlw E {hl _ h) _ iT _ hl q Q = quality of the steam, dry saturated steam being unity. H = total heat of 1 lb. of steam at the observed pressure. T = total heat of 1 lb. of water at the temperature of steam of the observed pressure. h = total heat of 1 lb. of condensing water, original. hi = total heat of 1 lb. of condensing water, final. W = weight of condensing water, corrected for water-equivalent of the apparatus. w = weight of the steam condensed. Percentage of moisture = 1 — Q. If Q is greater than unity, the steam is superheated, and the degrees of superheating = 2.0833 (H - T) (Q - 1). Difficulty of Obtaining a Correct Sample. — Experiments by Prof. D. S. Jacobua {Tranc<. A. S. M. E., xvi, 1017), show that it is practically impossible to obtain a true average sample of the steam flowing in a pipe. For accurate determinations all the steam made by the boiler should be passed through a separator, the water separated should be weighed and a calorimeter test made of the steam just after it has passed the separator. Coil Calorimeters. — Instead of the open barrel in which the steam is condensed, a coil acting as a surface-condenser may be used, which is placed in the barrel, the water in coil and barrel being weighed separately. For a description of an apparatus of this kind designed by the author, which he has found to give results with a probable error not exceeding 1/2 per cent of moisture, see Trans. A. S. M. E., vi, 294. This calorimeter may be used continuously, if desired, instead of intermittently. In this case a continuous flow of condensing water into and out of the barrel must be established, and the temperature of inflow and outflow and of the condensed steam read at short intervals of time. Throttling Calorimeter. — For percentages of moisture not exceed- ing 3 per cent the throttling calorimeter is most useful and convenient and remarkably accurate. In this instrument the steam which reaches it in a 1/2-inch pipe is throttled by an orifice Vi6 inch diameter, opening into a chamber which has an outlet to the atmosphere. The steam in this chamber has its pressure reduced nearly or quite to the pressure of the atmosphere, but the total heat in the steam before throttling causes the steam in the chamber to be superheated more or less according to. whether the steam before throttling was dry or contained moisture. The only observations required are those of the temperature and pressure of the steam on each side of the orifice. 914 THE STEAM-BOILER. The author's formula for reducing the observations of the throttling calorimeter is as follows (Experiments on Throttling Calorimeters, Am. Mach., Aug. 4, 1892): w = 100 X J ^- = — ^^ — — , in which w = percentage of moisture in the steam; H = total heat, and L = latent heat of steam in the main pipe; h = total heat due the pressure in the discharge side of the calorimeter, = 1146.6 at atmospheric pressure; K= specific heat of superheated steam; T = temperature of the throttled and super- heated steam in the calorimeter; t = temperature due to the pressure in the calorimeter, = 212° at atmospheric pressure. Taking K at 0.4S and the pressure in the discharge side of the calo- rimeter as atmospheric pressure, the formula becomes 100 X H 1146.6 - 0.48 (T - 212°) From this formula the following table is calculated: Moisture in Steam — Determinations by Throttling Calorimeter Gauge-pressu res. Degree of Super- 5 10 20 30 40 50 60 JO yi> 80 85 90 heating Per Cent of Moisture in Steam. 0° 0.51 0.90 1.54 2.06 2 50 2 90 3 24 3.56 3.71 3.86 3 99 4.13 10° 0.01 0.39 1.02 1.54 1 97 2 36 2.71 3.02 3.17 3.32 3 45 3 58 20° 0.51 0.00 1.02 0.50 1.45 0.92 0.39 1.83 1.30 0.77 0.24 2.17 1.64 1.10 0.57 0.03 2.48 1.94 1.40 0.87 0.33 2.63 2.09 1.55 1.01 0.47 2.77 2.23 1.69 1.15 0.60 0.06 2.90 2.35 1.80 1.26 0.72 0.17 3.03 30° 2.49 40° 1.94 50° 1 40 60° 0.85 70° 31 Dif.p.deg. .0503 .0507 .0515 .0521 .0526 .0531 .0535 .0539 .0541 .0542 .0544 .0546 Gauge-pressu res. Degree of Super- 100 1 10 17,0 130 140 150 160 170 180 190 ZOO 250 heating T -212°. Per Cent of Moistur e in Steam. 0° 4 39 4.63 4.85 5.08 5.29 5.49 5.68 5.87 6.05 6.22 6 39 7.16 10° 3.84 4 08 4 29 4 52 4 73 4 93 5 12 5 30 5 48 5 65 5 82 6.58 20° 3 29 3 52 3,74 3.96 4 17 4 37 4 56 4.74 4 91 5 08 5 25 6.00 30° 7 74 2 97 3 18 3.41 3.61 3 80 3 99 4,17 4 34 4 51 4 67 5.41 40° 2 19 2 42 2.6.3 2.85 3.05 3 24 3 43 3 61 3 78 3.94 4 10 4.83 50° 1.64 1.87 2.08 2.29 2.49 ?, 68 ?. 87 3.04 3 21 3 37 3.53 4.25 60° 1.09 1.32 1.52 1 74 1 93 ?, U 2 30 2 48 ?, 64 ?, 80 2.96 3.67 70° 0.55 o.yy 97 1 18 1 38 1 56 1 74 1 91 7 07 ? ?,3 7. 38 3.09 80° 0.00 0.22 0.42 0.63 82 1 00 1 IS 1.34 1 50 1.66 1 81 2.51 90° 0.07 0.26 0.44 0.61 0.05 78 0.21 0.94 0.37 1.09 0.52 1.24 0.67 0.10 1.93 100° 1.34 110° 0.76 Dif.p.deg. .0549 .0551 .0554 .0556 .0559 .0561 .0564 .0566 .0568 .0570 .0572 .0581 Separating Calorimeters. — For percentages of moisture beyond the range of the throttling calorimeter the separating calorimeter is used,. CHIMNEYS. 915 which is simply a steam separator on a small scale. An improved form of this calorimeter is described by Prof. Carpenter in Poiver, Feb., 1893. For fuller information on various kinds of calorimeters, see papers by Prof. Peabody, Prof. Carpenter, and Mr. Barrus in Trans. A. S. M. E., vols, x, xi, xif, 18S9 to 1891 ; Appendix to Report of Com. on Boiler Tests' A. S. M. E., vol. vi, 1884; Circular of Schaeffer & Budenberg, N. Y.', "Calorimeters, Throttling and Separating." Identification of Dry Steam by Appearance of a Jet. — Prof. Denton {Trans. A. S. M. E., vol. x) found that jets of steam show un- mistakable change of appearance to the eye when steam varies less than 1% from the condition of saturation in the direction of either wetness or of superheating. If a jet of steam flow from a boiler into the atmosphere under circum- stances such that very little loss of heat occurs through radiation, etc., and the jet be transparent close to the orifice, or be even a grayish-white color, the steam may be assumed to be so nearly dry that no portable condensing calorimeter will be capable of measuring the amount of water in the steam. If the jet be strongly white, the amount of water may be roughly judged up to about 2%, but beyond this only a calorimeter^can determine the exact amount of moisture. A common brass pet-cock may be used as an orifice, but it should, if possible, be set into the steam-drum of the boiler and never be plated further away from the latter than 4 feet, and then only when the inter- mediate reservoir or pipe is well covered. Usual Amount of 3Ioisture in Steam Escaping from a Boiler. — In the common forms of horizontal tubular land boilers and water-tube boilers with ample horizontal drums, and supplied with water free from substances likely to cause foaming, the moisture in the steam does not generally exceed 2% unless the boiler is overdriven or the water-level is carried too high. CHIMNEYS. Chimney Draught Theory. — The commonly accepted theory of chimney draught, based on Peclet's and Rankine's hypotheses (Rankine, S. E.), is discussed by Prof. De Volson Wood, Trans. A. S. M. E., vol. xi. Peclet represented the law of draught by the formula 2g\ 2gV in which h is the " head, " defined as such a height of hot gases as, if added to the column of gases in the chimney, would produce the same pressure at the furnace as a column of outside air, of the same area of base, and a height equal to that of the chimney; u is the required velocity of gases in the chimney; G a constant to represent the resistance to the passage of air through the coal; I the length of the flues and chimney; m the mean hydraulic depth or the area of a cross-section divided by the perimeter; / a constant depending upon the nature of the surfaces over which the gases pass, whether smooth, or sooty and rough. Rankine's formula (Steam Engine, p. 288), derived by giving certain values to the constants (so-called) in Peclet's formula, is -°f 0.0807^ , . ^ { H-H= (0.96 T -i-lW; ^(u.084 ) V r 2 / in which H = the height of the chimney in feet ; t = 493° F., absolute (temperature of melting ice); T!= absolute temperature of the gases in the chimney; t 2 = absolute temperature of the external air. 916 CHIMNEYS. Prof. Wood derives from this a still more complex formula which gives the height of chimney required for burning a given quantity of coal per second, and from it he calculates the following table, showing the height of chimney required to burn respectively 24, 20, and 16 lbs. of coal per square foot of grate per hour, for the several temperatures of the chimney gases given. Chimney Gas. Coal per sq. ft. of grate per hour, lbs. Outside Air. 24 20 16 T2- Absolute. Temp. Fahr. Height H, feet. 520° 700 239 250.9 157.6 67.8 absolute or 800 339 172.4 115.8 55.7 59° F. 1000 539 149.1 100.0 48.7 1100 639 148.8 98.9 48.2 1200 739 152.0 100.9 49.1 1400 939 159.9 105.7 51.2 1600 1139 168.8 111.0 53.5 2000 1539 206.5 132.2 63.0 Rankine's formula gives a maximum draught when t = 21/12 t 2 , or 622° F., when the outside temperature is 60°. Prof. Wood says: "This result is not a fixed value, but departures from theory in practice do not affect the result largely. There is, then, in a properly constructed chimney properly working, a temperature giving a maximum draught,* and that temperature is not far from the value given by Rankine, although in special cases it may be 50° or 75° more or less." All attempts to base a practical formula for chimneys upon the theoret- ical formula of Peclet and Rankine have failed on account of the impos- sibility of assigning correct values to the so-called "constants" G and /. (See Trans. A. S. M. E., xi, 984.) Force or Intensity of Draught. — The force of the draught is equal to the difference between the weight of the column of hot gases inside of the chimney and the weight of a column of the external air of the same height. It is measured by a draught-gauge, usually a U-tube partly filled with water, one leg connected by a pipe to the interior of the flue, and the other open to the external air. If D is the density of the air outside, d the density of the hot gas inside, in lbs. per cubic foot, h the height of the chimney in feet, and 0.192 the factor for converting pressure in lbs. per sq. ft. into inches of water column, then the formula for the force of draught expressed in inches of water is, F = 0.192 h (D - d). The density varies with the absolute temperature (see Rankine). -0.084; D =0.0807 to where t is the absolute temperature at 32° F., = 493, t x the absolute temperature of the chimney gases and t 2 that of the external air. Sub- stituting these values the formula for force of draught becomes F _0.192 k (™™ - iliiW* P-™ - ™ 5 ). * Much confusion to students of the theory of chimneys has resulted from their understanding the words maximum draught to mean maxi- mum intensity or pressure of draught, as measured by a draught-gauge. It here means maximum quantity or weight of gases passed up the chimney. The maximum intensity is found only with maximum tem- perature, but after the temperature reaches about 622° F. the density of the gas decreases more rapidly than its velocity increases, so that the weight is a maximum about 622° F., as shown by Rankine, — W. K, CHIMNEYS. 917 To find the maximum intensity of draught for any given chimney, the heated column being 600° F., and the external air 60°, multiply the height above grate in feet by 0.0073, and the product is the draught in inches of water. Height of Water Column Due to Unbalanced Pressure in Chimney 100 Feet High. (The Locomotive, 1884.) .s >> age H 6 Temperature of the External Air — Barometer, 14.7 lbs per sq. in. 0° 0.453 10° 0.419 20° 30° 40° 50° 60° 0.263 70° 80° 90° 100° 200 0.384 0.353 0.321 0.292 0.234 0.209 0.182 0.157 220 .488 .453 .419 .388 .355 .326 .298 .269 .244 .217 .192 240 .520 .488 .451 .421 .388 .359 .330 .301 .276 .250 .225 260 .555. .528 .484 .453 .420 .392 .363 .334 .309 .282 .257 280 .584 .549 .515 .482 .451 .422 .394 .365 .340 .313 .288 300 .611 .576 .541 .511 .478 .449 .420 .392 .367 .340 .315 320 .637 .603 .568 .538 .505 .476 .447 .419 ;394 .367 .342 340 .662 .638 .593 .563 .530 .501 .472 .443 .419 .392 .367 360 .687 .653 .618 .588 .555 .526 .497 .468 .444 .417 .392 380 .710 .676 .641 .611 .578 .549 .520 .492 .467 .440 .415 400 .732 .697 .662 .632 .598 .570 .541 .513 .488 .461 .436 420 .753 .718 .684 .653 .620 .591 .563 .534 .509 .482 .457 440 .774 .739 .705 .674 .641 .612 .584 .555 .530 .503 .478 460 .793 .758 .724 .694 .660 .632 .603 .574 .549 .522 .497 480 .810 .776 .741 .710 .678 .649 .620 .591 .566 .540 .515 500 .829 .791 .760 .730 .697 .669 .639 .610 .586 .559 .534 For any other height of chimney than 100 ft. the height of water column is found by simple proportion, the height of water column being directly proportioned to the height of chimney. The calculations have been made for a chimney 100 ft. high, with various temperatures outside and inside of the flue, and on the supposition that the temperature of the chimney is uniform from top to bottom. This is the basis on which all calculations respecting the draught-power of chimneys have been made by Rankine and other writers, but it is very far from the truth in most cases. The difference will be shown by com- paring the reading of the draught-gauge with the table given. In one case a chimney 122 ft. high showed a temperature at the base of 320°, and at the top of 230°. Box, in his "Treatise on Heat," gives the following table: Draught Powers of Chimneys, etc., with the Internal Air at 552° and the External Air at 62°, and with the Damper nearly Closed. «4-, G m Theoretical Velocity _ a ^^w » 5 -2 53 2 ° !2 ^ g-co^coGCiEsq w ° > vOC^Nt r^orsjir >> OOmoOT »tOin OvO — \0 — r^.r^tri --NN «"> ifiT^tf 1 u-i\Or»rN 000000 OO-N 8 ^tS^lO 00^-oo^ t~s eg — — (4 3 — — — . C^l "3 s£ mrsmoN oo oo m m o > — — «S«N — £ 4 Ph - 43 Tin CAO>t^N vCTt^^T ^ N ^ C o a i o^- 00 00 O cr- Nc^OO O — T& d M « so IS o P4 C PnO — . v© r>. o> IN00ON h a 1 5 O 3 p K &'5 o — •<»• ao — in t T vO vN«*>- 0O ; S-^-OOO Js^ N o 02 O -, — OOOO © • 'h M i ?T©t^ oooor^r^ vo-r — oo SoRtS — O(N0C SH2S S d 1 c 3 — c>i cn <*i-»00 00 ^oor^tnrvi qo^O o " M ^^ ■! oo o> n its 2; f^vNr^cr JTS«S sss; 2 ll — Tt-s om>oo> ssss ■orgoo'T VO 0tl~>00 oooo =sa ? p. a 922 CHIMNEYS. Some Tall Brick Chimneys (1895). Outside Diameter. Capacity by the Author's Formula. Pounds Coal 1. Hallsbriickner Hiitte, Saxony 2. Townsend's, Glasgow ... 3. Tennant's, Glasgow 4. Dobson & Barlow, Bol- ton, Eng 5. Fall River Iron Co., Bos- ton 6. Clark Thread Co., New- ark, N.J 7. Merrimac Mills, Lowell, Mass 8. Washington Mills, Law- rence, Mass 9. Amoskeag Mills, Man- chester, N. H 10. Narragansett E. L. Co., Providence, R.I 1 1 . Lower Pacific Mills, Law- rence, Mass 12. Passaic Print Works, Passaic, N. J 13. Edison Station Brooklyn, Two each 460 454 435 3671/2 350 335 282' 9" 250 250 238 214 200 150 15.7' 'ii'6''" 13' 2" 11 11 12 10 10 14 8 9 50" x 120" 32 40 33' 10" 30 28' 6 13,221 9,795 8,245 5,558 5,435 5,980 3,839 3,839 7,515 2,248 2,771 1,541 66,105 "48,975" 41,225 27,790 27,175 29,900 19,195 19,195 37,575 11,240 13,855 7,705 Notes on the Above Chimneys. — 1. This chimney is situated near Freiberg, at an elevation of 219 ft. above that of the foundry works, so that its total height above the sea will be 7113/4 ft. The furnace-gases are conveyed across river to the chimney on a bridge, through a pipe 3227 ft. long. It is built of brick, and cost about $40,000. — Mfr. & Bldr. 2. Owing to the fact that it was struck by lightning, and somewhat damaged, as a precautionary measure a copper extension subsequently was added to it, making its entire height 488 feet. 1, 2, 3, and 4 were built of these great heights to remove deleterious gases from the neighborhood, as well as for draught for boilers. 5. The structure rests on a solid granite foundation, 55 X 30 feet, and 16 feet deep. In its construction there were used 1,700,000 bricks, 2000 tons of stone, 2000 barrels of mortar, 1000 loads of sand, 1000 barrels of Portland cement, and the estimated cost is $40,000. It is arranged for two flues, 9 feet 6 inches by 6 feet, connecting with 40 boilers, which are to be run in connection with four triple-expansion engines of 1350 horse- power each. 6. It has a uniform batter of 2.85 ins. to every 10 ft. Designed for 21 boilers of 200 H.P. each. It is surmounted by a cast-iron coping which weighs six tons, and is composed of 32 sections bolted together by inside flanges so as to present a smooth exterior. The foundation is 40 ft. square and 5 ft. deep. Two qualities of brick were used: the outer portions were of the first quality North River, and the backing up was of good quality New Jersey brick. Every twenty feet in vertical measurement an iron ring, 4 ins. wide and 3/ 4 to 1/2 in. thick, placed edge- wise, was built into the walls about 8 ins. from the outer circle. As the chimney starts from the base it is double. The outer wall is 5 ft. 2 ins. in thickness, and inside of this is a second wall 20 ins. thick and spaced SIZE OF CHIMNEYS. 923 off about 20 ins. from main wall. From the interior surface of the main wall eight buttresses are carried, nearly touching this inner or main flue wall in order to keep it in line should it tend to sag. The interior wall, starting with the thickness described, is gradually reduced until a height of about 90 ft. is reached, when it is diminished to 8 inches. At 165 ft. it ceases, and the rest of the chimney is without lining. The total weight of the chimney and foundation is 5000 tons. It was completed in Sep- tember, 1888. 7. Connected to 12 boilers, with 1200 sq. ft. of grate. Draught 19/ieins. 8. Connected to 8 boilers, 6 ft. 8 in. diam. X 18 ft. Grate 448 sq. ft. 9. Connected to 64 Manning vertical boilers, total grate surface 1810 sq. ft. Designed to burn 18,000 lbs. anthracite per hour. 10. Designed for 12,000 H.P. of engines; (compound condensing). 11. Grate-surface 434 square feet; H.P. of boilers about 2500. 13. Eight boilers (water-tube) each 450 H.P.; 12 engines, each 300 H.P. For the first 60 feet the exterior wall is 28 ins. thick, then 24 ins. for 20 ft., 20 ins. for 30 ft., 16 ins. for 20 ft., and 12 ins. for 20 ft. The inte- rior wall is 9 ins. thick of fire-brick for 50 ft., and then 8 ins. thick of red brick for the next 30 ft. Illustrated in Iron. Age, Jan. 2, 1890. A number of the above chimneys are illustrated in Power, Dec, 1890. More Recent Brick Chimneys (1909). — Heller & Merz Co., Newark, N. J. 350 ft. high, inside diam., 8 ft. Outside diam., top 9 ft. 101/4 in., bottom 27 ft. 6 1/2 in. Outside taper 5.2 in 100. Outer shell 7 1/8 in. at the top, 38 in. at the bottom. Custodis radial brick laid in mortar of 1 cement, 2 lime, 5 sand. The changes in thickness are made by 2-in. offsets on the inside every 20 ft. Iron band 31/2 X 5/i6 in., three courses below the top. Lined with 4 in. of special brick to resist acids. The lining is sectional, being carried on corbels projecting from the shell every 20 ft. An air space of 2 ins. is left between the lining and the shell. The lining bricks are laid in a mortar made of silicate of soda and white asbestos wool, tempered to the consistency of fire-clay mortar. This mortar is acid-proof, and its binding power, which is considerable in comparison to that of fire-clay mortar, is unaffected by temperatures up to 2000° F. (Eng. News, Feb. 15, 1906.) Supported on 324 piles driven 69 ft. to solid rock, and covering an area 45 ft. square. Total cost $32,000. The standard Custodis radial brick is 41/2 in. thick and 6V2 in. wide; radial lengths are 4, 51/2. 7V8, 85/8 and lOVsins. The smallest size has six vertical perforations, 1 in. square, and the largest fifteen. Eastman Kodak Co., Pa>chester, N. Y. Height 366 ft.; internal diam. at top 9 ft. 10 ins., at bottom 20 ft. 10 ins.; outside diam., top 11 ft., bottom 27 ft. 10 ins. Radial brick, with 4-in. acid-resisting brick lining. Some notable tall chimneys built by the Alphonse Custodis Chimney Construction Co. are: Dolgeville, N. Y., 6 X 175 ft. ; Camden, N. J., 7 X 210 ft.; Newark, N. J., 8X 350 ft.; Rochester, N. Y., 9X 366 ft.; Constable Hook, N. J., 10 X 365 ft.; Providence, R. I., 16 X 308 ft.; Garfield, Utah, 30 X 300 ft.; Great Falls, Mont., 50 X 506 ft. The Largest Chimney in the World, in 1908, is that of the Montana smelter, at Great Falls, Mont. Height 506 ft. Internal diam. at top 50 ft. Built of Custodis radial brick. Designed to remove 4,000,000 cu. ft. of gases per minute at an average temperature of 600° F. Erected on top of a hill 500 ft. above the city, and 246 ft. above the floor of the fur- naces, which are about 2000 ft. distant. Designed for a wind pressure of 331/3 lbs. per sq. ft. of projected area; bearing pressure limited to 21 lbs. per sq. ft. at any section. Foundation: 111 ft. max. diam., 221/2 ft. deep; bearing pressure on bottom (shale rock) 4.83 tons per sq. ft.; octagonal outside, 103 ft. across at bottom, 81 ft. at top. with inner circular open- ing 47 ft. diam. at bottom, 64 ft. at top; made of 1 cement, 3 sand, 5 crushed slag. Four flue openings in the base, each 15 ft. wide, 36 ft. high. The stack proper consists of an octagonal base, 46 ft. in height, which has a taper of 8%, and above this a circular barrel, the first 180 ft. above the base having a taper of 7%, the next 100 ft. of 4%, and the remaining 180 ft. to the cap 2%. The chimney wall varies from 66 in. at the base to 18 1/8 in. at the top by uniform decrements of 2 in. per section, excepting at the section imme- diately above the top of the base, where the thickness decreases from 60 in. to 54 in. The outside diameters of the stack are 78 1/2 ft. at the base, 53 ft. 9 in. at the base of the cap; the inside diameters range from 66 1/2 ft. 924 CHIMNEYS. at the foundation line to 50 ft. at the top. The chimney is lined with 4-in. acid-proof brick, laid in sections carried on corbels from the main shell. A description of the methods of design and of erection of the Great Falls chimney is given in Eng. Rec, Nov. 28, 1908. Stability of Chimneys. — Chimneys must be designed to resist the maximum force of the wind in the locality in which they are built. A general rule for diameter of base of brick chimneys, approved by many years of practice in England and the United States, is to make the diam- eter of the base one-tenth of the height. If the chimney is square or rectangular, make the diameter of the inscribed circle of the base one- tenth of the height. The "batter" or taper of a chimney should be from Vie to 1/4 inch to the foot on each side. The brickwork should be one brick (8 or 9 inches) thick for the first 25 feet from the top, increasing 1/2 brick (4 or 41/2 inches) for each 25 feet from the top downwards. If the inside diameter exceeds 5 feet, the top length should be 11/2 bricks; and if under 3 feet, it may be 1/2 brick for ten feet. (From The Locomotive, 1884 and 1886.) For chimneys of four feet in diameter and one hundred feet high, and upwards, the best form is cir- cular with a straight batter on the outside. Chimneys of any considerable height are not built up of uniform thickness from top to bottom, nor with a uniformly varying thickness of wall, but the wall, heaviest of course at the base, is reduced by a series of steps. Where practicable the load on a chimney foundation should not exceed two tons per square foot in compact sand, gravel, or loam. Where a solid rock-bottom is available for foundation, the load may be greatly increased. If the rock is sloping, all unsound portions should be removed, and the face dressed to a series of horizontal steps, so that there shall be no tendency to slide after the structure is finished. All boiler-chimneys of any considerable size should consist of an outer stack of sufficient strength to give stability to the structure, and an inner stack or core independent of the outer one. This core is by many engineers extended up to a height of but 50 or 60 feet from the base of the chimney, but the better practice is to run it up the whole height of the chimney: it may be stopped off, say, a couple of feet below the top, and the outer shell contracted to the area of the core, but the better way is to run it up to about 8 or 12 inches of the top and not contract the outer shell. But under no circumstances should the core at its upper end be built into or connected with the outer stack. This has been done in several instances by bricklayers, and the result has been the expansion of the inner core which lifted the top of the outer stack squarely up and cracked the brick- work. For a height of 100 feet we would make the outer shell in three steps, the first 20 feet high, 16 inches thick, the second 30 feet high, 12 inches thick, the third- 50 feet high and 8 inches thick. These are the minimum thicknesses admissible for chimneys of this height, and the batter should be not less than 1 in 36 to give stability. The core should also be built in three steps, each of which may be about one-third the height of the chimney, the lowest 12 inches, the middle 8 inches, and the upper step 4 inches thick. . This will insure a good sound core. The top of a chimney may be protected by a cast-iron cap; or perhaps a cheaper and equally good plan is to lay the ornamental part in some good cement, and plaster the top with the same material. C. L. Hubbard (Am. Electrician, Mar., 1904) says: The following approximate method may be used for determining the thickness of walls. If the inside diameter at the top is less than 3 ft. the walls may be 4 ins. thick for the first 10 ft., and increased 4 ins. for each 25 ft. downward. If the inside diameter is more than 3 ft. and less than 5 ft., begin with a wall 8 ins. thick, increasing 4 ins. for each 25 ft. downward. If the diam- eter is over 5 ft., begin with a 12-in. wall, increasing below the first 10 ft. as before. The lining or core may be 4 ins. thick for the first 20 ft. from the top, 8 ins. for the next 30 ft., 12 ins. for the next 40 ft., 16 ins. for the next 50 ft., and 20 ins. for the next 50 ft. Using this method for an oftter wall 200 ft. high and assuming a cubic foot of brickwork to weigh 130 lbs;, it gives a maximum pressure of 8.2 tons per sq. ft. of section at the base: while a lining 190 ft. high would have a maximum pressure of 8.6 tons per sq. ft. The safe load for brickwork may be taken at from SIZE OF CHIMNEYS. 925 8 to 10 tons per sq. ft., although the strength of best pressed brick will run much higher. James B. Francis, in a report to the Lawrence Mfg. Co. in 1873 {Eng. News, Aug. 28, 1880), concerning the probable effects of wind on that company's chimney as then constructed, says: The stability of the chimney to resist the force of the wind depends mainly on the weight of its outer shell, and the width of its base. The cohesion of the mortar may add considerably to its strength; but it is too uncertain to be relied upon. The inner shell will add a little to the stability, but it may be cracked by the heat, and its beneficial effect, if any, is too uncertain to be taken into account. The effect of the joint action of the vertical pressure due to the weight of the chimney, and the horizontal pressure due to the force of the wind is to shift the center of pressure at the base of the chimney, from the axis toward one side, the extent of the shifting depending on the relative magnitude of the two forces. If the center of pressure is brought too near the side of the chimney, it will crush the brickwork on that side, and the chimney will fall. A line drawn through the center of pressure, perpen- dicular to the direction of the wind, must leave an area of brickwork between it and the side of the chimney, sufficient to support half the weight of the chimney; the other half of the weight being supported by the brick- work on the windward side of the line. Different experimenters on the strength of brickwork give very different results. Kirkaldy found the weights which caused several kinds of bricks, laid in hydraulic lime mortar and in Roman and Portland cements, to fail slightly, to vary from 19 to 60 tons (of 2000 lbs.) per sq. ft. If we take in this case 25 tons per sq. ft. as the weight that would cause it to begin to fail, we shall not err greatly. Rankine, in a paper printed in the transactions of the Institution of Engineers, in Scotland, for 1867-68, says: "It had previously been ascer- tained by observation of the success and failure of actual chimneys, and especially of those which respectively stood and fell during the violent storms of 1856, that, in order that a round chimney may be sufficiently stable, its weight should be such that a pressure of wind, of about 55 lbs. per sq. ft. of a plane surface, directly facing the wind, or 27 1/2 lbs. per sq. ft. of the plane projection of a cylindrical surface, . . . shall not cause the resultant pressure at any bed-joint to deviate from the axis of the chimney by more than one-quarter of the outside diameter at that joint." Steel Chimneys are largely used, especially for tall chimneys of iron- works, from 150 to 300 feet in height. The advantages claimed are: greater strength and safety; smaller space required; smaller cost, by 30 to 50 per cent, as compared with brick chimneys; avoidance of infiltra- tion of air and consequent checking of the draught, common in brick chimneys. They are usually made cylindrical in shape, with a wide curved . flare for 10 to 25 feet at the bottom. A heavy cast-iron base-plate is provided, to which the chimney is riveted, and the plate is secured to a massive foundation by holding-down bolts. No guys are used. Design of Self-supporting Steel Chimneys. — John D. Adams {Eng. News, July 20, 1905) gives a very full discussion of the design of steel chimneys, from which the following is adapted. The bell-shaped bottom of the chimney is assumed to occupy one-seventh of the total height, and the point of maximum strain is taken to be at the top of this bell portion. Let D = diam. in inches, H = height in feet, T = thickness in inches, S = safe tensile stress, lbs. per sq. in. The general formula for moment of resistance of a hollow cylinder is M = 1/32 w (D i — Z>i 4 ) S/D. When the thickness is a small fraction of the diameter this becomes approxi- mately M = 0.7854 D 2 TS. With steel plate of 60.000 lbs. tensile strength, riveting of 0.6 efficiency, ' and a factor of safety of 4, we have S = 9000 pounds per sq. in., and the safe moment of resistance = 7070 D 2 T. The effect of the wind upon a cylinder is equal to the wind pressure multiplied by one-half the diametral plane, and taking the maximum wind pressure at 50 lbs. per sq. ft., we get Total wind pressure = 50 X V12 D X 1/2 X 6/7 H = 25 DH /IA. 926 CHIMNEYS. The distance of the center of pressure above the top of the bell portion, •= 3/ 7 H, multiplied by the total wind pressure, gives us the bending mo- ment due to the wind, inch pounds, 25 DH/\ 4 X 8/7 H X 12 = 9.184 DH 2 . Equating the bending and the resisting moment we have T = 0.0013 H 2 /D. With this formula the maximum thickness of plates was calculated for different sizes of chimneys, as given in the table below. In the above formula, no attention has been paid to the weight of the steel in the stack above the bell portion, which weight has a tendency to decrease the tension on the windward side and increase the compression on the leeward side of the stack. A column of steel 150 ft. high would exert a pressure of approximately 500 lbs. per sq. in., which, with steel of 60,000 lbs. tensile strength, is less than 1% of the ultimate strength, and may safely be neglected. From the table it appears that a chimney 12 X 120 ft. requires, as far as fracture by bending of a tubular section is concerned, a thickness of but little over Vs in. In designing a stack of such extreme proportions as 12 X 120 ft., there are other factors besides bending to take into con- sideration that ordinarily could be neglected. For instance, such a stack should be provided with stiffening angles, or else made heavier, to guard against lateral flattening. Ordinarily, however, the strength of the chimney determined as a tubular section will be the prime factor in deter- mining the maximum thickness of plates. Thickness of Base-ring Plates of Self-supporting Steel Stacks. For normal wind pressure of 50 lbs. per sq. ft. on half the diametral plane. Diameter of Stack in feet. 3.5 4 .133 .182 .219 .271 328 .390 .458 .531 .609 .693 5 .106 .139 .175 .217 .262 .312 .366 .425 .437 .555 676 6 7 8 8.5 9 9.5 10 11 12 70 0.152 0.198 0.224 0.310 0.375 0.446 0.523 0.607 0.696 80 .116 .146 .181 .218 .260 .305 .354 .406 .462 .522 .585 .652 .099 .125 .155 .187 .223 .262 .303 .348 .396 .447 .501 .559 .620 .682 90 .111 .135 .164 .195 .228 .265 .305 .346 .391 .439 .489 .542 .596 .655 .717 100 .127 .154 .183 .215 .250 .286 .326 .368 .413 .460 .510 .562 .617 .674 .734 .120 .146 .173 .203 .236 .271 .308 .348 .390 .434 .481 .531 .582 .637 .693 .752 110 120 130 140 150 160 170 .138 .164 .193 .223 .257 .292 .330 .370 .411 .456 .503 .552 .603 .657 .713 .131 .156 .183 .212 .244 .277 .313 .351 .391 .433 .478 .524 .573 .624 .677 .iJ9 .142 .166 .193 .222 .252 .285 .319 .356 .394 .434 .476 521 .567 .615 ",'\30 .153 .180 .203 .231 .261 180 .702 .293 1Q0 .326 ?00 .361 7.10 .398 7?0 437 ?10 477 740 .520 7.50 .564 Foundation. — Neglecting the increase of wind area due to the flare at the base of the chimney, which has but a very small turning effect, if all dimensions be taken in feet, we have Total wind pressure = 1/2 D X H X 50 = 25 DH; lever-arm =V 2 H; hence, turning moment = 12.5 DH 2 . Let d = diameter and h = height of foundation. For average con- ditions h = 0.4 d, then volume of foundation = 0.7854 d 2 h,' and for concrete at 150 lbs. per cu. ft., weight of foundation = W = 0.7854 d 2 h X 150 = 47.124 7 8 the diameter of the bolt circle from the axis of turning, which is the tan- gent to the bolt circle. Let b = diameter of bolt in inches, n = number of bolts, diameter of bolt circle = 2/ 3 d. Take safe working stress at 8000 pounds per sq. inch. Then resistance to overturning = 0.7854 b 2 X 8000 X 2 fad X 3/gX N = 6283 b 2 Nd/4. Equa ting this to the turning mom ent, 12.5 DH 2 , gives b = 0.0257H.V D/d for 12 bolts, 0.0222 H ^D/d for 18 bolts, and 0.0182 H VD/d for 24 bolts. The Babcock & Wilcox Co.'s book "Steam" illustrates a steel chimney at the works of the Maryland Steel Co., Sparrow's Point, Md. It is 225 ft. in height above the base, with internal brick lining 13' 9" uniform inside diameter. The shell is 25 ft. diam. at the base, tapering in a curve to 17 ft. 25 ft. above the base, thence tapering almost imperceptibly to 14' 8" at the top. The upper 40 feet is of 1/4-inch plates, the next four sections of 40 ft. each are respectively 8/32, 5 /i6, xl /32, and 3/ 8 inch. Reinforced Concrete Chimneys began extensively to come into use in the United States in 1901. Some hundreds of them are now (1909) in use. The following description of the method of construction of these chimneys is condensed from a circular of the Weber Chimney Co., Chicago. The foundation is comparatively light and made of concrete, consisting of 1 cement, 3 sand, and 5 gravel or macadam. The steel reinforcement consists of two networks usually made of T steel of small size. The bars for the lower network are placed diagonally and the bars for the second network (about 4 to 6 ins. above. the first one) run parallel to the sides. The vertical bars, forming the re'enforcement of the chimney itself, also go down into the foundation and a number of these bars are bent in order to secure an anchorage for the chimney. The chimney shaft consists of two parts, the lower double shell and the single shell above, which are united at the offset. The inside shell is usually 4 in#. thick, while the thickness of the outer shell depends on the height and varies from 6 to 12 ins. The single shell is from 4 to 10 ins. thick. The height of the double shell depends upon the purpose of the chimney, nature and heat of the gases, etc. Between the two shells in the lower part there is a circular air space 4 ins. in width. An expansion joint is provided where the two shells unite. The concrete above the ground level consists of one part Portland cement and three parts of sand. No gravel or macadam is used. The bending forces caused by wind pressure are taken up by the vertical steel reenforcement. The resistance of the concrete itself against tension is not considered in calculation. The vertical T bars are from 1 X 1 X Vs to 1 1/2 XI 1/2 X 1/2 in., the weight and number depending upon the dimensions of the chimney. The bars are from 16 to 30 ft. long and overlap not less than 24 ins. They are placed at regular intervals of 18 ins. and encircled by steel ringrs bent to the desired circle. The work of erection is done from the inside of the chimney: no outside scaffolding is needed. The following is a list of some of the tallest concrete chimneys that have been built of their respective diameters: Butte, Mont., 350 X 18 ft.; Seattle, 928 CHIMNEYS. Wash., 278 X 17 ft.; Portland, Ore., 230 X 12 ft.; Lawrence, Mass., 250 X 11 ft.; Cincinnati, Ohio, 200 X 10 ft.; Worcester, Mass., 220X9 ft.; Atlanta, Ga., 225 X 8 ft.; Chicago, 175 X 7 ft.; Rockville, Conn., 175 X 6 ft.; Seymour, Ind., 150 X 5 ft.; Iola, Kans., 143 X 4 ft.; St. Louis, Mo., 130 X 3 ft. 4 in. ; Dayton, Ohio, 94 X 3 ft. Sizes of Foundations for Steel Chimneys. (Selected from circular of Phila. Engineering Works.) Half-Lined Chimneys. Diameter, clear, feet 3 4 5 6 7 9 11 Height, feet 100 100 150 150 150 150 150 Least diam. foundation.. 15'9" 16' 4" 20'4" 21'10" 22'7" 23'8" 24'8" Least depth foundation.. 6' 6' 9' 8' 9' 10' 10' Height, feet 125 200 200 250 275 300 Least diam. foundation 18'5" 23'8" 25' 29'8" 33'6" 26' Least depth foundation 7' 10' 10' 12' 12' 14' Weight of Sheet-iron Smoke-stacks per Foot. (Porter Mfg. Co.) Diam. Thick- Weight Diam. Thick- Weight Diam. Thick- Weight inches. W. G. per ft. inches. W. G. per ft. inches. W. G. per ft. 10 No. 16 7.20 26 No. 16 17.50 20 No. 14 18.33 12 8.66 28 18.75 22 20.00 14 9.58 30 20.00 24 21.66 16 11.68 10 No. 14 9.40 26 23.33 20 13.75 12 11.11 28 25.00 22 " 15.00 14 13.69 30 " 26.66 24 " 16.25 16 15.00 Sheet-iron Chimneys. (Columbus Machine Co.) Diameter Chimney, inches. Length Chimney, feet. Thick- ness Iron, B. W. G. Weight lbs. Diameter Chimney, inches. Length Chimney, feet. Thick- ness Iron, B.W.G. Weight lbs. 10 20 No. 16 160 30 40 No. 15 960 15 20 " 16 240 32 40 " 15 1020 20 20 " 16 320 34 40 " 14 1170 22 20 " 16 350 36 40 " 14 1240 24 40 " 16 760 38 40 " 12 1800 26 40 " 16 826 40 40 " 12 1890 28 40 " 15 900 THE STEAM-ENGINE. 929 THE STEAM-ENGINE. Expansion of Steam. Isothermal and Adiabatic. — According to . Mariotte's law, the volume of a perfect gas, the temperature being kept constant, varies inversely as its pressure, or p & l/v; pv = a constant. The curve constructed from this formula is called the isothermal curve, or curve of equal temperatures, and is a common or rectangular hyperbola. The expansion of steam in an engine is not isothermal, since the temper- ature decreases with increase of volume, but its expansion curve approxi- mates the curve of pv = a constant. The relation of the pressure and volume of saturated steam, as deduced from Regnault's experiments, and as given in steam tables, is approximately, according to Rankine (S. E., p. 403), for pressures not exceeding 120 lbs., p <* 1/vB, or p cc-jris or pvi* = p V i-0625 = a constant. Zeuner has found that the exponent 1.0646 gives a closer approximation. When steam expands in a closed cylinder, as in an engine, according to Rankine (S. E., p. 385), the approximate law of the expansion is p <* l/v V, or p ocy _1 s ' or pv 1 ' m = a constant. The curve constructed from this formula is called the adiabatic curve, or curve of no transmission of heat. Peabody (Therm., p. 112) says: "It is probable that this equation was obtained by comparing the expansion lines on a large number of indicator- diagrams. . . . There does not appear to be any good reason for using an exponential equation in this connection, . . . and the action of a lagged steam-engine cylinder is far from being adiabatic. . . . For general pur- poses the hyperbola is the best curve for comparison with the expansion curve of an indicator-card. ..." Wolff and Denton, Trans. A. S. M.E., ii, 175, say: " From a number of cards examined from a variety of steam- engines in current use, we find that the actual expansion line varies between the 10/9 adiabatic curve and the Mariotte curve." Prof. Thurston (Trans. A.£.ilf.£ , .,h\ 203) says he doubts if the exponent ever becomes the same in any two engines, or even in the same engine at different times of the day and under varying conditions of the day. Expansion of Steam according to Mariotte's Law and to the Adiabatic Law. (Trans. A. S. M. E., ii, 156.) — Mariotte's law pv = Pivv, values calculated from formula ■ — = -^ (1 + hyp log R), in which R = V2 -5- vi, pi = absolute initial pressure, P m = absolute mean pressure, vi = initial volume of steam in cylinder at pressure pi, vt = final volume of steam at final pressure. Adiabatic law: pv$ = pivys ; values calcu- p lated from formula — = 10 R^-QR' 1 ^- Ratio of Ex- pansion Ratio of Mean to Initial Pressure. Ratio of Ex- pansion Ratio of Mean to Initial Pressure. Ratio of Ex- pansion Ratio of Mean to Initial Pressure. R. Mar. Adiab. R. Mar. Adiab. R. Mar. Adiab. 1.00 1.000 1.000 3.7 0.624 0.600 6. 0.465 0.438 1.25 .978 .976 3.8 .614 .590 6.25 .453 .425 1.50 .937 .931 3.9 .605 .580 6.5 .442 .413 1.75 .891 .881 4. .597 .571 • 6.75 .431 .403 2. .847 .834 4.1 .588 .562 7. .421 .393 2.2 .813 .798 4.2 .580 .554 7.25 .411 .383 2.4 .781 .765 4.3 .572 .546 7.5 .402 .374 2.5 .766 .748 4.4 .564 .538 7.75 .393 .365 2.6 .752 .733 4.5 .556 .530 8. .385 .357 2.8 .725 .704 4.6 .549 .523 8.25 .377 .349 3. .700 .678 4.7 .542 .516 8.5 .369 .342 3.1 .688 .666 4.8 .535 .509 8.75 .362 .335 3.2 .676 .654 4.9 .528 .502 9. .355 .328 3.3 .665 .642 5.0 .522 .495 9.25 .349 .321 3.4 .654 .630 5.25 .506 .479 9.5 .342 .315 3.5 .644 .620 5.5 .492 .464 9.75 .336 .309 . 3.6 .634 .610 5.75 .478 450 10. .330 .303 930 THE STEAM-ENGINE. Mean Pressure of Expanded Steam. — For calculations of engines it is generally assumed that steam expands according to Mariotte's law, the curve of the expansion line being a hyperbola. The mean pressure, measured above vacuum, is then obtained Irom the formula =Pi- 1 4- hyp log R R or P m =P;(l + hyplog#), in which P m is the absolute mean pressure, pi the absolute initial pressure taken as uniform up to the point of cut-off, P t the terminal pressure, and R the ratio of expansion. If I = length of stroke to the cut-off, L = total stroke. £ Pi!+p , lhyplog _ ____£. p ^ 1+hyplogB -P™= - -; and if R = L ' """ " " I \~ m "* R Mean and Terminal Absolute Pressures. — Mariotte's Law. — The values in the following table are based on Mariotte's law, except those in the last column, which give the mean pressure of superheated steam, which, according to Rankine, expands in a cylinder according to the law ptxv~i%. These latter values are calculated from the formula 17-16 R-tb Pi R ib may be found by extracting the square root back pressure (absolute) to obtain the mean effective pressure. Rate of Expan- sion. Cut- off. Ratio of Mean to Initial Pressure. Ratio of « Mean to Terminal Pressure. Ratio of Terminal to Mean Pressure. Ratio of Initial to Mean Pressure. Ratio of Mean to Initial Dry Steam. 30 28 0.033 0.036 0.038 0.042 0.045 0.050 0.055 0.062 0.066 0.071 0.075 0.077 0.083 0.091 0.100 0.111 0.125 0.143 0.150 0.166 0.175 0.200 0.225 0.250 0.275 0.300 0.333 0.350 0.375 0.400 0.450 0.500 0.550 0.600 0.625 0.650 0.675 0.1467 0.1547 0.1638 0.1741 0.1860 0.1998 0.2161 0.2358 0.2472 0.2599 0.2690 0.2742 0.2904 0.3089 0.3303 0.3552 0.3849 0.4210 0.4347 0.4653 4807 0.5218 0.5608 0.5965 0.6308 0.6615 0.6995 0.7171 0.7440 0.7664 0.8095 0.8465 0,8786 0.9066 0.9187 0.9292 0.9405 4.40 4.33 4.26 4.18 4.09 4.00 3.89 3.77 3.71 3.64 3.59 3.56 3.48 . 3.40 3.30 3.20 3.08 2.95 2.90 2.79 2.74 2.61 2.50 2.39 2.29 2.20 2.10 2.05 1.98 1.91 1.80 1.69 1.60 1.5.1 1.47 1.43 1.39 0.227 0.231 0.235 0.239 0.244 0.250 0.256 0.265 0.269 0.275 0.279 0.280 0.287 0.294 0.303 0.312 0.321 0.339 0.345 0.360 0.364 0.383 0.400 0.419 0.437 0.454 0.476 0.488 0.505 0.523 0.556 0.591 0.626 0.662 0.680 0.699 0.718 6.82 6.46 6.11 5.75 5.38 5.00 4.63 4.24 4.05 3.85 3.72 3.65 3.44 3.24 3.03 2.81 2.60 ' 2.37 2.30 2.15 2.08 1.92 1.78 1.68 • 1.58 1.51 1.43 1.39 1.34 1.31 1.24 1.18 1.14 1.10 1.09 1.07 1.06 0.136 26 24 22 20 18 0.186 16 15 14 13.33 13 0.254 12 11 10 9 0.314 8 7 0.370 6.66 6.00 0.417 5.71 5.00 4.44 0.506 4.00 3.63 0.582 3.33 3.00 0.6'8 2.86 2.66 0.707 2.50 2.22 2.00 1.82 1.66 1.60 0.756 0.800 0.840 0.874 0.900 1.54 1.48 0.926 THE STEAM-ENGINE. 931 Calculation of Mean Effective Pressure, Clearance and Com- pression Considered. — In the above tables no account is taken of clearance, which in actual \ ei L — £, — $ steam-engines modifies the ratio of expansion and the mean pressure ; nor of com- pression and back-pressure, which diminish the mean effective pressure. In the following calculation these elements are considered. L = length of stroke, I = length before cut-off, x = length of compression part of stroke, c = clearance, pi = initial pressure, pb = back pressure, p c = pressure of clearance steam at end of compression. All pressures are absolute, that is, measured from a perfect vacuum. Area of ABCD ^ fa (1+ c) (l + hyp log l A ; B = pb(L-x); C = p c c (l + hyp log ^-jp) =Pb (x+c) (l + hyp log ^r~/ : D = (pi-p c ) c = pic-pb (x + c). Area of A = ABCD - (8 + C + D) = Pi(Z+c)(l + hyplogy^) - \pb (L-x) + Pb (x + c) (l + hyp log ^~j^)+ Pic-Ph (x 4-c)J = Pi(Z+c)(l+hyplog|^) I X + c~\ - pb I (L - x) + (x + c) hyp log — — I -pic. _ „ area of A Mean effective pressure = y Example. — Let L = l, 1 = 0.25, z = 0.25, c = 0.1, pi=6Q lbs., Pb = 2 lbs. 1.1 > Area A = 60 (0.25 + 0.1) (l + hyp log ^) ■■[ (1-0.25) +0.35 hyp log - -60X0.1. = 21 (1 + 1.145) - 2 [0.75 + 35 X 1.253] - 6 = 45.045 -2.377- 6 = 36. 668 = mean effective pressure. The actual indicator-diagram generally shows a mean pressure con- siderablv less than that due to the initial pressure and the rate of expan- sion. The causes of loss of pressure are: 1. Friction in the stop-valves and steam-pipes. 2. Friction or wire-drawing of the steam during admission and cut-off, due chieflv to defective valve-gear and contracted steam-passages. 3. Liquefaction during expansion. 4. Exhausting before the engine has completed its stroke. 5. Compression due to early closure of exhaust. 6. Friction in the exhaust-ports, passages, and pipes. 932 THE STEAM-ENGINE. Re-evaporation during expansion of the steam condensed during admis- sion, and valve-leakage after cut-off, tend to elevate the expansion line of the diagram and increase the mean pressure. If the theoretical mean pressure be calculated from the initial pressure and the rate of expansion on the supposition that the expansion curve follows Mariotte's law, pv = a constant, and the necessary corrections are made for clearance and compression, the expected mean pressure in practice may be found by multiplying the calculated results by the factor (commonly called the "diagram factor") in the following table, according to Scaton. Particulars of Engine. Factor. Expansive engine, special valve-gear, or with a sepa- rate cut-off valve, cylinder jacketed . 94 Expansive engine having large ports, etc., and good ordinary valves, cylinders jacketed . 9 to . 92 Expansive engines with the ordinary valves and gear as in general practice, and unjacketed . 8 to . 85 Compound engines, with expansion valve to h.p. cylinder; cylinders jacketed, and with large ports, etc . 9 to . 92 Compound engines, with ordinary slide-valves, cylin- ders jacketed, and good ports, etc . 8 to . 85 Compound engines as in general practice in the merchant service, with early cut-off in both cylin- ders, without jackets and expansion- valves 0.7 to 0.8 Fast-running engines of the type and design usually fitted in war-ships . 6 to . 8 If no correction be made for clearance and compression, and the engine is in accordance with general modern practice, the theoretical mean pressure may be multiplied by 0.96, and the product by the proper factor in the table, to obtain the expected mean pressure. Given the Initial Pressure and the Average Pressure, to Find the Ratio of Expansion and the Period of Admission. P = initial absolute pressure in lbs. per sq. in.; p = average total pressure during stroke in lbs. per sq. in.; L =■ length of stroke in inches; I = period of admission measured from beginning of stroke; c = clearance in inches ; R = actual ratio of expansion = ; ■ ■ (1) = P(l + hyploga) p R To find average pressure p, taking account of clearance, = P(l + c) + P(l + c) hyp log R-Pc whence pL + Pc = P(l + c) (1 + hyp log R) ; . . _ pL + Pc , P +C „ ,„. hyplogi^L-^-^-^-l. ... (3) Given p and P, to find R and I (by trial and error). — There being two unknown quantities R and I, assume one of them, viz., the period of admission I, substitute it in equation (3) and solve for R. Substitute this value of R in the formula (1), or I = — =-^ — c, obtained from formula (1), and find I. If the result is greater than the assumed value of I, then the assumed value of the period of admission is too long; if less, the assumed value is too short. Assume a new value of I, substitute it in formula (3) as before, and continue by this method of trial and error till the required values of R and Z are obtained. (2) THE STEAM-ENGINE. 933 Example. — P = 70, p = 42.78, L= 60 in., c = 3 in., to find I. Assume I - 21 in. P L + C ^- 8 X60 + 3 hyplogfl^ t+e -1= 21 + 3 1 = 1.653-1 = 0.653; hyp log R = 0.653, whence R = 1.92. <-*£-'—:&-»-»* which is greater than the assumed value, 21 inches. Now assume i = 15 inches: 42 78 ^X60+3 hyp log R = 15 + 3 1 = 1.204, whence R= 3.5; I = — 5 c= o-g— 3 = 18-3 = 15 inches, the value assumed. Therefore # = 3.5, and 1 = 15 inches. Period of Admission Required for a Given Actual Ratio of Expansion: 1= — = c, in inches (4) T . . . , T 100 + p. ct. clearance . , In percentage of stroke, I =■ — „ p. ct. clearance . (5) P (1 + c) P Terminal pressure = — ■ = — (6) Pressure at any other Point of the Expansion. — Let Li = length of stroke up to the given point. Pressure at the given point = — — (7) Mechanical Energy of Steam Expanded Adiabatically to Various Pressures. — The figures in the following table are taken from a chart constructed by R. M. Neilson in Power, Mar. 16, 1909. The pressures are absolute, lbs per sq. in. [3 g 15 20 25 40 60 80 100 120 140 170 200 250 "3 s a ® Mechanical Energy, Thousands of Foot-Pounds per Lb. of Steam. faC4 1^ 17 29.5 55.5 77.5 94.5 107 116.5 121 136.5 146 160 ]?. 12 29 41 66.5 88 104 116 126 135 145 154.5 168.5 in 22 39 50.5 75.5 97 113 125 135.5 144 154 163.5 176 8 34 50 62 86.5 109 124 136 147 155 165.5 174.5 186 6 49 64 76 101 123 138 150 160 168.5 179.5 188 199 4 68 85 95.5 120 142 157 168 177.5 186 196 204.5 216 2 100 116 128 151 171 186.5 197.5 207 215 224 232.5 244 1 131 147 157.5 181.5 200.5 215 225 234.5 243 250.5 260.5 270.5 Measures for Comparing the Duty of Engines. — Capacity is meas- ured in horse-powers, expressed by the initials, H.P.: 1 H.P. = 33,000 ft.-lbs. per minute, =550 ft.-lbs. per second, = 1,980,000 ft.-lbs. per hour. 1 ft .-lb. = a pressure of 1 lb. exerted through a space of 1 ft. Economy is measured, 1, in pounds of coal per horse-power per hour; 2, in pounds of steam per horse-power per hour. The second of these measures is the more accurate and scientific, since the engine uses steam and not coal, and it Is independent of the economy of the boiler. 934 THE STEAM-ENGINE. In gas-engine tests the common measure is the number of cubic feet of gas (measured at atmospheric pressure) per horse-power, but as all gas is not of the same quality, it is necessary for comparison of tests to give the analysis of the gas. When the gas for one engine is made in one gas-producer, then the number of pounds of coal used in the producer per hour per horse-power of the engine is a measure of economy. Since different coals vary in heating value, a more accurate measure is the number of heat units required per horse-power per hour. Economy, or duty of an engine, is also measured in the number of foot- pounds of work done per pound of fuel. As 1 horse-power is equal to 1,980,000 ft.-lbs. of work in an hour, a duty of 1 lb. of coal per H.P. per hour would be equal to 1,980,000 ft.-lbs. per lb. of fuel; 2 lbs. per H.P. per hour equals 990,000 ft.-lbs. per lb. of fuel, etc. The duty of pumping-engines is expressed by the number of foot- pounds of work done per 100 lbs. of coal, per 1000 lbs. of steam, or per million heat units. When the duty of a pumping-engine is given, in ft.-lbs. per 100 lbs. of coal, the equivalent number of pounds of fuel consumed per horse-power per hour is found by dividing 198 by the number of millions of foot-pounds of duty. Thus a. pumping-engine giving a duty of 99 millions is equiva- lent to 198/99 = 2 lbs. of fuel per horse-power per hour. Efficiency Measured in Thermal Units per Minute. — The efficiency of an engine is sometimes expressed in terms of the number of thermal units used by the engine per minute for each indicated horse-power, instead of by the number of pounds of steam used per hour. The heat chargeable to an engine per pound of steam is the difference between the total heat in a pound of steam at the boiler-pressure and that in a pound of the feed-water entering the boiler. In the case of con- densing engines, suppose we have a temperature in the hot-well of 100° F., corresponding to a vacuum of 28 in. of mercury; we may feed the water into the boiler at that temperature. In the case of a non-condensing engine, by using a portion of the exhaust steam in a good feed-water heater, at a pressure a trifle above the atmosphere (due to the resistance of the exhaust passages through the heater), we may obtain feed-water at 212°. One pound of steam used by the engine then would be equivalent to thermal units as follows: Gauge pressure 50 75 100 125 150 175 200 Absolute pressure. ...65 90 115 140 165 190 215 Total heat in steam above 32°: 1178.5 1184.4 1188.8 1192.2 1195.0 1197.3 1199.2 Subtracting 68 and 180 heat-units, respectively, the heat above 32° in feed-water of 100° and 212° F., we have — Heat given by boiler per pound of steam: Feed at 100° 1110.5 1116.4 1120.8 1124.2 1127.0 1129.3 1131.2 Feed at 212° 998.5 1004.4 1008.8 1012.2 1015.0 1017.3 1019.2 Thermal units per minute used by an engine for each pound of steam used per indicated horse-power per hour: Feed at 100° 18.51 18.61 18.68 18.74 18.78 18.82 18.85 Feed at 212° 16.64 16.76 16.78 16.87 16.92 16.96 16.99 Examples. — A triple-expansion engine, condensing, with steam at 175 lbs. gauge, and vacuum 28 in., uses 13 lbs. of water per I. H.P. per hour, and a high-speed non-condensing engine, with steam at 100 lbs. gauge, uses 30 lbs. How many thermal units per minute does each consume? Ans. — 13 X 18.82 = 244.7, and 30 X 16.78 = 503.4 thermal units per minute. A perfect engine converting all the heat-energy of the steam into work would require 33,000 ft.-lbs. <*- 778 = 42.4164 thermal units per minute per indicated horse-power. This figure, 42.4164, therefore, divided by the number of thermal units per minute per I. H.P. consumed by an engine, gives its efficiency as compared with an ideally perfect engine. In the examples above, 42.4164 divided by 244.3 and by 503.4 gives 17.33% and 8.42% efficiency, respectively. ACTUAL EXPANSIONS. 935 ACTUAL EXPANSIONS With Different Clearances and Cut-offs. Computed by A. F. Nagle. Per Cent of Clearance. Cut- off. 1 2 3 4 5 6 7 8 9 10 .01 100.00 50.5 34.0 25.75 20.8 17.5 15.14 13.38 12.00 10.9 10 .02 50.00 33.67 25.50 20.60 17.33 15.00 13.25 11.89 10.80 9.91 9.17 .03 33.33 25.25 20.40 17.16 14.86 13.12 11.78 10.70 9.82 9.08 8.46 .04 25.00 20.20 17.00 14.71 13.00 11.66 10.60 9.73 9.00 8.39 7.86 .05 20.00 16.83 14.57 12.87 11.55 10.50 9.64 8.92 8.31 7.79 7.33 .06 16.67 14.43 12.75 11.44 10.40 9.55 8.83 8.23 7.71 7.27 6.88 .07 14.28 12.62 11.33 10.30 9.46 8.75 8.15 7.64 7.20 6.81 6.47 .08 12.50 11.22 10.2 9.36 8.67 8.08 7.57 7.13 6.75 6.41 6.11 .09 11.11 10.10 9.27 8.58 8.00 7.50 7.07 6.69 6.35 6.06 5.79 .10 10.00 9.18 8.50 7.92 7.43 7.00 6.62 6.30 6.00 5.74 5.50 .11 9.09 8.42 7.84 7.36 6.93 6.56 6.24 5.94 5.68 5.45 5.24 .12 8.33 7.78 7.29 6.86 6.50 6.18 5.89 5.63 5.40 5.19 5.00 .14 7.14 6.73 6.37 6.06 5.78 5.53 5.30 5.10 4.91 4.74 4.58 .16 6.25 5.94 5.67 5.42 5.20 5.00 4.82 4.65 4.50 4.36 4.23 .20 5.00 4.81 4.64 4.48 4.33 4.20 4.08 3.96 3.86 3.76 3.67 .25 4.00 3.88 3.77 3.68 3.58 3.50 3.42 3.34 3.27 3.21 3.14 .30 3.33 3.26 3.19 3.12 3.06 3.00 2.94 2.90 2.84 2.80 2.75 .40 2.50 2.46 2.43 2.40 2.36 2.33 2.30 2.28 2.25 2.22 2.20 .50 2.00 1.98 1.96 1.94 1.92 1.90 1.89 1.88 1.86 1.85 1.83 .60 1.67 1.66 1.65 1.64 1.63 1.615 1.606 1.597 1.588 1.580 1.571 .70 1.43 1.42 1.42 1.41 1.41 1.400 1.395 1.390 1.385 1.380 1.375 .80 1.25 1.25 1.244 1.241 1.238 1.235 1.233 1.230 1.227 1.224 1.222 .90 1.111 1.11 1.109 1.108 1.106 1.105 1.104 1.103 1.102 1.101 1.100 1.00 1.00 1.00 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 Relative Efficiency of 1 lb. of Steam with and without Clearance; back pressure and compression not considered. = p d + c ) + P d + c) hyp log R - Pc L 25; c = 7. Mean total pressure — Let P = 1 ; L = 100 ; I 32 + 32 hyp log ^ - 7 32+ 32 X 1.209 - = 0.637. v 100 100 If the clearance be added to the stroke, so that clearance becomes zero, the same quantity of steam being used, admission I being then = I + c = 32, and stroke L + c = 107, 32 + 32 hyp log ^ - 32 32 + 32 X 1.209 = 0.707. ^ 107 107 That is, if the clearance be reduced to 0, the amount of the clearance 7 being added to both the admission and the stroke, the same quantity of steam will do more work than when the clearance is 7 in the ratio 707:637, or 11% more. BackPressure Considered. — If back pressure = 0.10 of P, this amount has to be subtracted from p and pi giving p = 0.537, pi = 0.607, the work of a given quantity of steam used without clearance being greater than when clearance is 7 per cent in the ratio of 607: 537, or 13% more. Effect of Compression. — By early closure of the exhaust, so that a portion of the exhaust-steam is compressed into the clearance-space, much of the loss due to clearance may be avoided. If expansion is con- tinued down to the back pressure, if the back pressure is uniform through- out the exhaust-stroke, and if compression begins at such point that the 936 THE STEAM-ENGINE. exhaust-steam remaining in the cylinder is compressed to the initial pressure at the end of the back stroke, then the work of compression of the exhaust-steam equals the work done during expansion by the clearance- steam. The clearance-space being filled by the exhaust-steam thus com- pressed, no new steam is required to fill the clearance-space for the next forward stroke, and the work and efficiency of the steam used in the cylinder are just the same as if there were no clearance and no compression. When, however, there is a drop in pressure from the final pressure of the expansion, or the terminal pressure, to the exhaust or back pressure (the usual case), the work of compression to the initial pressure is greater than the work done by the expansion of the clearance-steam, so that a loss of efficiency results. In this case a greater efficiency can be attained by inclosing for compression a less quantity of steam than that needed to fill the clearance-space with steam of the initial pressure. (See Clark, S. E., p. 399, et seq. ; also F. H. Ball, Trans. A. S. M. E., xiv, 1067.) It is shown by Clark that a somewhat greater efficiency is thus attained whether or not the pressure of the steam be carried down by expansion to the back exhaust-pressure. Cylinder-condensation may have considerable effect upon the best point of compression, but it has not yet (1893) been determined by experiment. (Trans. A. S. M. E., xiv, 1078.) Clearance in Low- and High-speed Engines. (Harris Tabor, Am. Mach., Sept. 17, 1891.) — The construction of the high-speed engine is such, with its relatively short stroke, that the clearance must be much larger than in the releasing-valve type. The short-stroke engine is, of necessity, an engine with large clearance, which is aggravated when variable compression is a feature. Conversely, the engine with releasing- valve gear is, from necessity, an engine of slow rotative speed, where great power is obtainable from long stroke, and small clearance is a feature in its construction. In one case the clearance will vary from 8% to 12% of the piston-displacement, and in the other from 2% to 3%. In the case of an engine with a clearance equaling 10% of the piston- displacement the waste room becomes enormous when considered in con- nection with an early cut-off. The system of compounding reduces the waste due to clearance in proportion as the steam is expanded to a lower pressure. The farther expansion is carried through a train of cylinders the greater will be the reduction of waste due to clearance. This is shown from the fact that the high-speed engine, expanding steam much less than the Corliss, will show a greater gain when changed from simple to com- pound than its rival under similar conditions. Cylinder-condensation. — Rankine, S. E., p. 421, says: Conduction of heat to and from the metal of the cylinder, or to and from liquid water contained in the cylinder, has the effect of lowering the pressure at the beginning and raising it at the end of the stroke, the lowering effect being on the whole greater than the raising effect. In some experiments the quantity of steam wasted through alternate liquefaction and evaporation in the cylinder has been found to be greater than the quantity which performed the work. Percentage of Loss by Cylinder-condensation, taken at Cut-off. (From circular of the Ashcroft Mfg. Co. on the Tabor Indicator, 1889.) IK 85 ° ""S Per cent of Feed-water ac- counted for by the Indicator. Per cent of Feed-water due to Cylinder-condensation. g8|o Simple Engines. Compound Engines, h.p. cyl. Triple-ex- pansion Engines, h.p. cyl. Simple Engines. Compound Engines, h.p. cyl. Triple-ex- pansion Engines, h.p. cyl. 5 58 66 71 74 78 82 86 42 34 29 26 22 18 14 10 74 76 78 82 85 88 26 24 22 18 15 12 15 20 30 40 50 78 80 84 87 90 22 20 16 13 10 CYLINDER CONDENSATION. 937 Theoretical Compared with Actual Water-consumption, Single- cylinder Automatic Cut-off Engines. (From the catalogue of the Buckeye Engine Co.) — The following table has been prepared on the basis of the pressures that result in practice with a constant boiler-pressure of 80 lbs. and different points of cut-off, with Buckeye engines and others with similar clearance. Fractions are omitted, except in the percentage column, as the degree of accuracy their use would seem to imply is not attained or aimed at. Mean Total Indicated Assurr" 1 *^ Cut-off Effective Terminal Rate, lbs. Product Part of Stroke. Pressure, lbs. pet sq. in. Pressure, lbs. per sq. in. Water per I.H.P. per hour. of Cols. 1 and 6. Act'lRate. % Loss. 0.10 18 11 20 32 58 5.8 0.15 27 15 19 27 41 6.15 0.20 35 20 19 25 31.5 6.3 0.25 42 25 20 25 25 6.25 0.30 48 30 20 24 21.8 6.54 0.35 53 35 21 25 19 6.65 0.40 57 38 22 26 16.7 6.68 0.45 61 43 23 27 15 6.75 0.50 64 48 24 27 13.6 6.8 It will be seen that while the best indicated economy is when the cut-off is about at 0.15 or 0.20 of the stroke, giving about 30 lbs. M.E.P., and a terminal 3 or 4 lbs. above atmosphere, when we come to add the per- centages due to a constant amount of unindicated loss, as per sixth column, the most economical point of cut-off is found to be about 0.30 of the stroke, giving 48 lbs. M.E.P. and 30 lbs. terminal pressure. This showing agrees substantially with modern experience under automatic cut-off regulation. The last column shows that the actual amount of cylinder condensation is nearly a constant quantity, increasing only from 5.8% of the cylinder volume at 0.10 cut-off to 6.8% at 0.50 cut-off. Experiments on Cylinder-condensation. — Experiments by Major Thos. English (Eng'g, Oct. 7, 1887, p. 386) with an engine 10 X 14 in., jacketed in the sides but not on the ends, indicate that the net initial condensation (or excess of condensation over re-evaporation) by the clearance surface varies directly as the initial density of the steam, and inversely as the square root of the number of revolutions per unit of time. The mean results gave for the net initial condensation by clearance-space per sq. ft. of surface at one rev. per second 6.06 thermal units in the engine when run non-condensing and 5.75 units when condensing. G. R. Bodmer (Eng'g, March 4, 1892, p. 299) says: Within the ordinary limits of expansion desirable in one cylinder the expansion ratio has practically no influence on the amount of condensation per stroke, which for simple engines can be expressed by the following formula for the weight of water condensed [per minute, probably; the original does not state]: W = C-^ — . where T denotes the mean admission temper- L ^J N 2 ature, t the mean exhaust temperature, S clearance-surface (square feet)> N the number of revolutions per second, L latent heat of steam at the mean admission temperature, and C a constant for any given type of engine. Mr. Bodmer found from experimental data that for high-pressure non- jacketed engines C = about 0.11, for condensing non-jacketed engines 0.085 to 0.11, for condensing jacketed engines 0.085 to 0.053. The figures for jacketed engines apply to those jacketed in the usual way, and not at the ends. C varies for different engines of the same class, but is practically con- stant for any given engine. For simple high-pressure non-jacketed engines it was found to range from 0.1 to 0.112. Applying Mr, Bodmer's formula to the case of a Corliss non-jacketed 938 THE STEAM-ENGINE. non-condensing engine, 4-ft. stroke, 24 in. diam., 60 revs, per min., initial pressure 90 lbs. gauge, exhaust pressure 2 lbs., we have T — t = 112°, N = 1, L = 880, S = 7 sq. ft.; and, taking C = 0.112 and TP= lbs. 112V 112 Y7 water condensed per minute, W = 1X880 = ° -09 lb- per minute, or 5.4 lbs. per hour. If the steam used per I.H.P. per hour according to the diagram is 20 lbs., the actual water consumption is 25.4 lbs., corresponding to a cylinder condensation of 27%. INDICATOR-DIAGRAM OF A SINGLE-CYLINDER ENGINE. Definitions. — The Atmospheric Line, AB, is a line drawn by the pencil of the indicator when the connections with the engine are closed and both sides of the piston are open to the atmosphere. The Vacuum Line, OX, is a reference line usually drawn about 14.7 pounds by scale below the atmospheric line. The Clearance Line, OF, is a refer- ence line drawn at a distance from the end of the diagram equal to the same per cent of its length as the clearance and B waste room is of the piston-displacement . -X p, The Line of Boiler- „ . „„ 'pressure, JK, is Fig. 154. drawn parallel to the atmospheric line, and at a distance from it by scale equal to the boiler- pressure shown by the gauge. The Admission Line, CD, shows the rise of pressure due to the admission of steam to the cylinder by opening the steam-valve. The Steam Line, DE, is drawn when the steam-valve is open and steam is being admitted to the cylinder. The Point of Cut-off, E, is the point where the admission of steam is stopped by the closing of the valve. It is often difficult to determine the exact point at which the cut-off takes place. It is usually located where the outline of the diagram changes its curvature from convex to concave. The Expansion Curve, EF, shows the fall in pressure as the steam in the cylinder expands doing work. The Point of Release, F, shows when the exhaust- valve opens. The Exhaust Line, FG, represents the change in pressure that takes place when the exhaust-valve opens. The Back-pressure Line, GH, shows the pressure against which the piston acts during its return stroke. The Point of Exhaust Closure, H, is the point where the exhaust-valve closes. It cannot be located definitely, as the change in pressure is at first due to the gradual closing of the valve. The Compression Curve, HC, shows the rise in pressure due to the com- pression of the steam remaining in the cylinder after the exhaust-valve has closed. The Mean Height of the Diagram equals its area divided by its length. The Mean Effective Pressure is the mean net pressure urging the piston forward = the mean height X the scale of the indicator-spring. To find the Mean Effective Pressure from the Diagram. — Divide the length, LB, into a number, say 10, equal parts, setting off half a part at L, half a part at B, and nine other parts between; erect ordinates perpen- dicular to the atmospheric line at the points of division of LB, cutting the diagram; add together the lengths of these ordinates intercepted INDICATOR-DIAGRAMS. 939 between the upper and lower lines of the diagram and divide by their number. This gives the mean height, which multiplied by the scale of the indicator-spring gives the M.E.P. Or hnd the area by a planimeter, or other means (see Mensuration, p. 57), and divide by the length LB to obtain the mean height. The Initial Pressure is the pressure acting on the piston at the beginning of the stroke. The Terminal Pressure is the pressure above the line of perfect vacuum that would exist at the end of the stroke if the steam had not been released earlier. It is found by continuing the expansion-curve to the end of the diagram. A single indicator card shows the pressure exerted by the steam at each instant on one side of the piston; a card taken simultaneously from the opposite end of the engine shows the pressure exerted on the other side. By superposing these cards the pressure or tension on the piston rod may be determined. The pressure or pull on the crank pin at any instant is the pressure or tension in the rod modified by the angle of the connecting rod and by the effect of the inertia of the reciprocating parts. For discussion of this subject see Klein's "High-speed Steam Engine," also papers by S. A. Moss, Trans. A. S. M. E., 1904, and by F. W. Holl- mann, in Power, April 6, 1909. Errors of Indicators. ■ — The most common error is that of the spring, which may vary from its normal rating; the error may be determined by proper testing apparatus and allowed for. But after making this correc- tion, even with the best work, the results are liable to variable errors which may amount to 2 or 3 per cent. See Barrus, Trans. A. S. M. E., v, 310; Denton, Trans. A. S. M. E., xi, 329; David Smith, U. S. N., Proc. Eng'g Congress, 1893, Marine Division. Other errors of indicator diagrams are those due to inaccuracy of the straight-line motion of the indicator, to the incorrect design or position of the "rig" or reducing motion, to long pipes between the indicator and the engine, to throttling of these pipes, to friction or lost motion in the indicator mechanism, and to drum-motion distortion. For discussion of the last named see Power, April, 1909. For methods of testing indicators, see paper by D. S. Jacobus, Trans. A. S. M. E., 1898. Indicator "Rigs," or Reducing-motions; Interpretation of Diagrams for Errors of Steam-distribution, etc. For these see circulars of manu- facturers of Indicators; also works on the Indicator. Pendulum Indicator Rig. — Power (Feb., 1893) gives a graphical representation of the errors in indicator-diagrams, caused by the use of incorrect forms of the pendulum rigging. It is shown that the "brumbo" pulley on the C E pendulum, to which the cord is attached, does not generally give as good a reduction as a simple pin attachment. When the end of the pendulum is slotted, working in a pin on the crosshead, the error is apt to be con- siderable at both ends of the card. With a vertical slot in a plate fixed to the cross- head, and a pin on the pendulum working in this slot, the reduction is perfect, when the cord is attached to a pin on the pendulum, a slight error being introduced if the brumbo pulley is used. With the connection be- tween the pendulum and the crosshead made by means of a horizontal link, the reduction is nearly perfect, if the construction is such that the connecting link vibrates equally above and below the horizontal, and the cord is attached by a pin. If the link is horizontal at mid-stroke a serious error is intro- duced, which is magnified if a brumbo pulley also is used. The adjoin- ing figures show the two forms recommended. The Manograph, for indicating engines of very high speed, invented by Prof. Hospitalier, is described by Howard Greene in Power, June, 1907. It is made by Carpentier, of Paris. A small mirror is tilted upward and downward by a diaphragm which responds to the pressure variations in the cylinder, and the same mirror is rocked from side to side by a reducing mechanism which is geared to the engine and reproduces the reciprocations Fig. 155. 940 THE STEAM-ENGINE. of the engine piston on a smaller scale. A beam of light is reflected by the mirror to the ground-glass screen, and this beam, by the oscillations of the mirror, is made to traverse a path corresponding to that of the pencil point of an ordinary indicator. The diagram, therefore, is made continuously but varies with varying conditions in the cylinder. A plate-holder carrying a photographic dry plate can be substituted for the ground-glass screen, and the diagram photographed, the exposure required varying from half a second to three seconds. By the use of special diaphragms and springs the effects of low pressures and vacuums can be magnified, and thus the instrument can be made to show with remarkable clearness the action of the valves of a gas engine on the suction and exhaust strokes. The Lea Continuous Recorder, for recording the steam consumption of an engine, is described by W. H. Booth in Power, Aug. 31, 1909. It comprises a tank into which flows the condensed steam from a condenser, a triangular notch through which the water flows from the tank, and a mechanical device through which the variations in the level of the water in the tank are translated into the motion of a pencil, which motion is made proportionate to the quantity flowing, and is recorded on paper moved by clockwork. INDICATED HORSE-POWER OF ENGINES, SINGLE-CYLINDER. Indicated Horse-power, I.H.P. = i^-^rx » in which P = mean effective pressure in lbs. per sq. in.; L — length of stroke in feet; a = area of piston in square inches. For accuracy, one half of the sectional area of the piston-rod must be subtracted from the area of the piston if the rod passes through one head, or the whole area of the rod if it passes through both heads; n = No. of single strokes per min. = 2 X No. of revolutions of a double-acting engine. I.H.P. = ■ -„ n - . in which S = piston speed in feet per minute. PLd 2 n Pd?S I.H.P.^ fg"" = 42Qi 7 = 0.0000238 PLd 2 n = 0.0000238 Pd 2 S, in which d = diam. of cyl. in inches. (The figures 238 are exact, since 7854 -4- 33 = 23.8 exactly.) If product of piston-speed X mean effec- tive pressure = 42,017, then the horse-power would equal the square of the diameter in inches. Handy Rule for Estimating the Horse-power of a Single-cylinder Engine. — Square the diameter and divide by 2. This is correct whenever the product of the mean effective pressure and the piston-speed = 1/2 of 42,017, or, say, 21,000, viz., when M.E.P. = 30 and S = 700; when M.E.P. = 35 and S = 600; when M.E.P. = 38.2 and S = 550; and when M.E.P. = 42 and S = 500. These conditions correspond to those of ordinary practice with both Corliss engines and shaft-governor high-speed engines. Given Horse-power, Mean Effective Pressure, and Piston-speed, to find Size of Cylinder. — Diameter = 205 \ - HJ PLn ^la-iuoMsi ~vu y ps Brake Horse-power is the actual horse-power of the engine as measured at the fly-wheel by a friction-brake or dynamometer. It is the indicated horse-power minus the friction of the engine. Electrical Horse-power is the power in an electric current, usually measured in kilowatts, translated into horse-power. 1 H.P. = 33,000 ft. lbs. per min.; 1 K.W.= 1.3405 H.P.; 1 H.P. = 0.746 kilowatts, or 746 watts. Example. — A 100-H.P. engine, with a friction loss of 10% at rated load, drives a generator whose efficiency is 90%, furnishing current to a motor of 90% effy., through a line whose loss is 5%. I.H.P. = 100; B.H.P. = 90; E.H.P. at generator 81, at end of line 76.95. H.P. delivered by motor 69.26. INDICATED HOKSE-POWER OF ENGINES. 941 Table for Roughly Approximating the Horse-power of a Com- pound Engine from the Diameter of its Low-pressure Cylinder. — The indicated horse-power of an engine being in which P = mean effective pressure per sq. in., s = piston-speed in ft. per min., and d = diam. of cylinder in inches; if s = 600 ft. per min., which is approxi- mately the speed of modern stationary engines, and P = 35 lbs., which is an approximately average figure for the M.E.P. of single-cylinder engines, and of compound engines referred to the low-pressure cylinder, then I.H.P. = V2d 2 ; hence the rough-and-ready rule for horse-power given above: Square the diameter in inches and divide by 2. This applies to triple and quadruple expansion engines as well as to single cylinder and compound. For most economical loading, the M.E.P. referred to the low-pressure cylinder of compound engines is usually not greater than that of simple engines; for the greater economy is obtained by a greater number of expansions of steam of higher pressures, and the greater the number of expansions for a given initial pressure the lower the mean effective pressure. The following table gives approximately the figures of mean total and effective pressures for the different types of engines, together with the factor by which the square of the diameter is to be multiplied to obtain the horse-power at most economical loading, for a piston-speed of 600 ft. per minute. Type of Engine. _ "3 » oi "3 i "rid r .S"o g 1 Ratio Mean Total to Initial Pressure. II d w ™; W gj d Eh a> © 2 0>-*> CO IS i. o> d q. o . A.<5 Non-condensing. Single Cylinder . Compound Triple Quadruple 100 5. 20 0.522 52.2 15.5 120 7.5 16 .402 48.2 15.5 160 10. 16 .330 52.8 15.5 200 12.5 16 .282 56.4 15.5 36.7 i 32.7 37.3 40.9 I 0.524 467 533 584 Condensing Engines. Single Cylinder . . Compound Triple Quadruple 100 120 160 200 10. 15. 20. 25. 10 8 8 8 0.330 .247 .200 .169 33.0 29.6 32.0 33.8 2 2 2 2 31.0 27.6 30.0 31.8 600 0.443 .390 .429 .454 For any other piston-speed than 600 ft. per min., multiply the figures In the last column by the ratio of the piston-speed to 600 ft. Horse-power Constant of a given Engine for a Fixed Speed = product of its area of piston in square inches, length of stroke in feet and number of single strokes per minute divided by 33,000, or ' oo, UUU = C. The product of the mean effective pressure as found by the dia- gram and this constant is the indicated horse-power. Horse-power Constant of any Engine of a given Diameter of Cylinder, whatever the length of stroke, = area of piston -*- 33,000 = square of the diameter of piston in inches X 0.0000238. A table of constants derived from this formula is given on page 943. The constant multiplied by the piston-speed in feet per minute and by the M.E.P. gives the I.H.P. Table of Engine Constants for Use in Figuring Horse-power. — "Horse-power constant" for cylinders from 1 inch to 60 inches in diam- eter, advancing by 8ths. for one foot of piston-speed per minute and one pound of M.E.P. Find the diameter of the cylinder in the column at the side. If the diameter contains no fraction the constant will be found in, the column headed Even Inches. If the diameter is not in even inches, follow the line horizontally to the column corresponding to the required fraction. The constants multiplied by the piston-speed and by the M.E.P. give the horse-power. THE STEAM-ENGINE. Engine Constants, Constant X Piston Speed X M.E.P. = H.P. Diam. of Cylinder. Even Inches. + 1/8 + V4 + 3/8 + 1/2 + 5/ 8 + 3/4 + 7/8 1 .0000238 .0000301 .0000372 .0000450 .0000535 .0000628 . 0000729 .0000837 2 .0000952 .0001074 .0001205 .0001342 .0u01487 .0001640 .0001800 .0001967 3 .0002142 .0002324 .0002514 .000/711 .0u02915 .0003127 . 0003347 .0003574 4 .0003808 .0004050 .0004299 .0004554 .0004819 .0005091 . 000537C .0005656 5 .0005950 .0006251 .0006560 .0006876 .0007199 . 0007530 .0007869 .0008215 6 .0008568 .0008929 .0009297 . 0009672 .0010055 . 0010445 .0010844 .0011249 7 .0011662 .0012082 .0012510 .0012944 .0013387 .0013837 .0014295 .0014759 8 .0015232 .0015711 .0016198 .0016693 .0017195 .0017705 .0018222 .0018746 9 .0019278 .0019817 .0020363 .0020916 .0021479 . 0022048 .002262! .0023209 10 .0023800 .0024398 .0025004 .0025618 . 0026239 . 0026867 .0027502 .0028147 11 .0028798 .0029456 .0030121 . 0030794 .0031475 .0032163 .003285? .0033561 12 .0034272 .0034990 .0035714 . 0036447 . 0037187 .0037934 .003869C .0039452 13 .0040222 .0040999 .0041783 . 0042576 . 0043375 .0044182 .004499; .0045819 14 .0046648 .0047484 .0048328 . 0049181 . 005003? .0050906 C05178C .0052661 15 .0053550 .0054446 .0055349 . 0056261 .005717? .0058105 .005903? .0059979 16 .0060928 .0061884 .0062847 .0063817 . 0064795 .0065780 .0066774 .0067774 17 .0068782 .0069797 .0070819 . 0071850 . 007288} .0073932 .0074985 .0076044 18 .0077112 .0078187 .0079268 . 0080360 .0081452 .0082560 .0083672 .0084791 19 .0085918 .0087052 .0088193 . 0089343 . C09049C .0091663 .0092835 .0094013 20 .0095200 .0096393 .0097594 . 0098803 .010001* .0101243 .0102474 .0103712 21 .0104958 .0106211 .0107472 . 0108739 .011001! .0111299 .0112589 .0113886 22 .0115192 .0116505 .0117825 .0119152 .012048} .0121830 .0123179 .0124537 23 .0125902 .0127274 .0128654 .0130040 .013143! .0132837 .0134247 .0135664 24 .0137088 .0138519 .0139959 .0141405 .014285 C .0144321 .0145789 .0147266 25 .0148750 .0150241 .0151739 .0153246 .015475 c .0156280 .0157809 .0159345 26 .0160888 .0162439 .0163997 .0165563 .016713! .0168716 .0170304 .0171899 27 .0173502 .0175112 .0176729 .0178355 .017998* .0181627 .0183275 .0184929 28 .0186592 .0188262 .0189939 .0191624 .01933ie .0195015 .0196722 .0198436 29 .0200158 .0201887 .0203634 . 0205368 .020711? .0208879 .0210645 .0212418 30 .0214200 .0215988 .0217785 .0219588 .022139? .0223218 .0225044 .0226877 31 .0228718 .0230566 .0232422 . 0234285 .023615! .0238033 .0239919 .0241812 32 .0243712 .0245619 .0247535 . 0249457 .025138/ .0253325 .0255269 .0257222 33 .0259182 .0261149 .0263124 .0265106 .026709! .0269092 .0271097 .0273109 34 .0275128 .0277155 .0279189 .0281231 .028327? .0285336 .0287399 .0289471 35 .0291550 .0293636 .0295729 .0297831 .029993? .0302056 .0304179 .0306309 36 .0308448 .0310594 .0312747 .0314908 .0317075 .0319251 .0321434 .0323624 37 .0325822 .0328027 .0330239 . 0332460 .0334687 .0336922 .0339165 .0341415 38 .0343672 .0345937 .0348209 . 0350489 .0352775 .0355070 .0357372 .0359681 39 .0361998 .0364322 .0366654 . 0368993 .037133? .0373694 .0376055 .0378424 40 .0380800 .0383184 .0385575 . 0387973 .0390379 .0392793 .0395214 .0397642 41 .0400078 .0402521 .0404972 . 0407430 . 0409895 .0412368 .0414849 .0417337 42 .0419832 .0422335 .0424845 . 0427362 . 0429887 .0432420 .0434959 .0437507 43 .0440062 .0442624 .0445194 .0447771 . 0450355 .0452947 .0455547 .0458154 44 .0460768 .0463389 .0466019 . 0468655 .0471299 .0473951 .0476609 .0479276 45 .0481950 .0484631 . 0487320 .0490016 .0492719 .0495430 .0498149 .0500875 46 .0503608 .0506349 . 0509097 .0511853 .0514615 .0517386 .0520164 .0522949 47 .0525742 .0528542 .0531349 .0534165 . 0536988 .0539818 .(542655 .0545499 48 .0548352 .0551212 . 0554079 . 0556953 . 0559835 .0562725 .0565622 .0568526 49 .0571438 .0574357 . 0577284 .0580218 .0583159 .0586109 .0589065 .0592029 50 .0595000 .0597979 . 0600965 . 0603959 . 0606959 .0609969 .0612984 .0616007 51 .0619038 .0622076 .0625122 .0628175 . 0632235 .0634304 .0637379 .0640462 52 .0643552 .0646649 .0649753 . 0652867 .0655987 .0659115 .0662250 .0665392 53 .0668542 .0671699 . 0674864 . 0678036 .0681215 .0684402 .0687597 .0690799 54 .0694008 .0697225 . 0700449 . 0703681 .0705293 .0710166 .0713419 .0716681 55 .0719950 .0724226 .0726510 . 0729801 . 0733099 .0736406 .0739719 .0743039 56 .0746368 .0749704 .0753047 . 0756398 . 0759755 .0763120 . 0766494 .0769874 57 .0773262 .0776657 .0780060 .0783476 . 0786887 .0790312 .0793745 .0797185 58 .0800632 .0804087 .0807549 .0811019 .0814495 .0817980 .0821472 .0824971 59 .0828478 .0831992 .0835514 .0839043 .0842579 .0846123 0849675 .0853234 60 .0856800 .0860374 .0863955 .0867543 .0871139 .0874743 0878354 .0881973 INDICATED HORSE-POWER OF ENGINES. 943 Horse-power per Pound Mean Effective Pressure. Formula, Area in sq. in. X piston-speed -*- 33,000. Diam of Cylinder, inches. Speed of Piston in feet per minute. 100 200 300 400 500 600 700 800 900 4 .0381 .0762 .1142 .1523 .1904 .2285 .2666 .3046 .3427 41/2 .0482 .0964 .1446 .1928 .2410 .2892 .3374 .3856 .4338 5 .0595 .1190 .1785 .2380 .2975 .3570 .4165 .4760 .5355 51/2 .0720 .1440 .2160 .2880 .3600 .4320 .5040 .5760 .6480 6 .0857 .1714 .2570 .3427 .4284 .5141 .5998 .6854 .7711 61/2 .1006 .2011 .3017 .4022 .5028 .6033 .7039 .8044 .9050 7 .1166 .2332 .3499 .4665 .5831 .6997 .8163 .9330 1.0496 71/2 .1339 .2678 .4016 .5355 .6694 .8033 .9371 1.0710 1.2049 8 .1523 .3046 .4570 .6093 .7616 .9139 1 .0662 1.2186 1 .3709 81/2 .1720 .3439 .5159 .6878 .8598 1.0317 1.2037 1 .3756 1.5476 9 .1928 .3856 .5783 .7711 .9639 1.1567 1.3495 1.5422 1.7350 91/2 .2148 .4296 .6444 .8592 1.0740 1.2888 1.5036 1.7184 1.9532 10 .2380 .4760 .7140 .9520 1.1900 1.4280 1.6660 1 .9040 2.1420 11 .2880 .5760 .8639 1.1519 1.4399 1.7279 2.0159 2.3038 2.5818 12 .3427 .6854 1.0282 1.3709 1.7136 2.0563 2.3990 2.7418 3.0845 13 .4022 .8044 1.2067 1.6089 2.0111 2.4133 2.8155 3.2178 3.6200 14 .4665 .9330 1 .3994 1.8659 2.3324 2.7989 3.2654 3.7318 4.1983 15 .5355 1.0710 1.6065 2.1420 2.6775 3.2130 3.7485 4.2840 4.8195 16 .6093 1.2186 1.8278 2.4371 3.0464 3.6557 4.2650 4.8742 5.4835 17 .6878 1.3756 2.0635 2.7513 3.4391 4.1269 4.8147 5.5026 6.1904 18 .7711 1.5422 2.3134 3.0845 3.8556 4.6267 5.3978 6.1690 6.9401 19 .8592 1.7184 2.5775 3.4367 4.2959 5.1551 6.0143 6.8734 7.7326 20 .9520 1.9040 2.8560 3.8080 4.7600 5.7120 6.6640 7.6160 8.5680 21 1 .0496 2.0992 3.1488 4.1983 5.2479 6.2975 7.3471 8.3966 9.4462 22 1.1519 2.3038 3.4558 4.6077 5.7596 6.9115 8.0634 9.2154 10.367 23 1.2590 2.5180 3.7771 5.0361 6.2951 7.5541 8.8131 10.072 11.331 24 1 .3709 2.7418 4.1126 5.4835 6.8544 8.2253 9.5962 10.967 12.338 25 1.4875 2.9750 4.4625 5.9500 7.4375 8.9250 10.413 11.900 13.388 26 1 .6089 3.2178 4.8266 6.4355 8.0444 9.6534 11.262 12.871 14.480 27 1.7350 3.4700 5.2051 6.9401 8.6751 10.410 12.145 13.880 15.615 28 1.8659 3.7318 5.5978 7.4637 9.3296 11.196 13.061 14.927 16.793 29 2.0016 4.0032 6.0047 8.0063 10.008 12.009 14.011 16.013 18.014 30 2.1420 4.2840 6.4260 8.5680 10.710 12.852 14.994 17.136 19.278 31 2.2872 4.5744 6.8615 9.1487 11.436 13.723 16.010 18.297 20.585 32 2.4371 4.8742 7.3114 9.7485 12.186 14.623 17.060 14.497 21 .934 33 2.5918 5.1836 7.7755 10.367 12.959 15.551 18.143 20.735 23.326 34 2.7513 5.5026 8.2538 11.005 13.756 16.508 19.259 22.010 24.762 35 2.9155 5.8310 8.7465 11.662 14.578 17.493 20.409 23.324 26.240 36 3.0845 6.1690 9.2534 12.338 15.422 18.507 21.591 24.676 27.760 37 3.2582 6.5164 9.7747 13.033 16.291 19.549 22.808 26.066 29.324 38 3.4367 6.8734 10.310 13.747 17.184 20.620 24.057 27.494 30.930 39 3.6200 7.2400 10.860 14.480 18.100 21.720 25.340 28.960 32.580 40 3.8080 7.6160 11:424 15.232 19.040 22.848 26.656 30.464 34.272 41 4.0008 8.0016 12.002 16.003 20.004 24.005 28.005 32.006 36.007 42 4.1983 8.3866 12.585 16.783 20.982 25.180 29.378 33.577 37.775 43 4.4006 8.8012 13.202 17.602 22.003 26.404 30.804 35.205 39.606 44 4.6077 9.2154 13.823 18.431 23.038 27.646 32.254 36.861 41.469 45 4.8195 9.6390 14.459 19.278 24.098 28.917 33.737 38.556 43.376 46 5.0361 10.072 15.108 20.144 25.180 30.216 35.253 40.289 45.325 47 5.2574 10.515 15.772 21 .030 26.287 31.545 36.802 42.059 47.317 48 5.4835 10.967 16.451 21.934 27.418 32.901 38.385 43.868 49.352 49 5.7144 11.429 17.143 22.858 28.572 34.286 40.001 45.715 51.429 50 5.9500 11.900 17.850 23.800 29.750 35.700 41.650 47.600 53.550 51 6.1904 12.381 18.571 24.762 30.952 37.142 43.333 49.523 55.713 52 6.4355 12.871 19.307 25.742 32.178 38.613 45.049 51.484 57.920 53 6.6854 13.371 20.056 26.742 33.427 40.113 46.798 53.483 60.169 54 6.9401 13.880 20.820 27.760 34.700 41.640 48.581 55.521 62.461 55 7.1995 14.399 21.599 28.798 35.998 43.197 50.397 57.596 64.796 56 7.4637 14.927 22.391 29.855 37.318 44.782 52.246 59.709 67.173 57 7.7326 15.465 23.198 30.930 38.663 46.396 54.128 61.861 69.597 58 8.0063 16.013 24.019 32.025 40.032 48.038 56.044 64.051 72.054 59 8.2848 16.570 24.854 33.139 41.424 49.709 57.993 66.278 74.563 60 8.5680 17.136 25.704 34.272 42.840 51.408 159.976 68.544 77.112 944 THE STEAM-ENGINE. Nominal Horse-power. — The term " nominal horse-power ' 'originated in the time of Watt, and was used to express approximately the power of an engine as calculated from its diameter, estimating the mean pressure in the cylinder at 7 lbs. above the atmosphere. It has long been obsolete. Horse-power Constant of a given Engine for Varying Speeds = product of its area of piston and length of stroke divided by 33,000. This multiplied by the mean effective pressure and by the number of single strokes per minute is the indicated horse-power. To draw the Clearance-line on the Indicator-diagram, the ac- tual clearance not being known. — The clearance-line may be obtained approximately by drawing a straight line, chad, across the compression Fig. 156. curve first having drawn OX parallel to the atmospheric line and 14.7 lbs. below. Measure from a the distance ad, equal to cb, and draw YO perpendicular to OX through d; then will TB divided by AT be the per- centage of clearance. The clearance may also be found from the expan- sion-line by constructing a rectangle efhg, and drawing a diagonal gf to intersect the line XO. This will give the point O, and by erecting a perpendicular to XO we obtain a clearance-line OY. Both these methods for finding the clearance require that the expan- sion and compression curves be hyperbolas. Prof. Carpenter (Power, Sept., 1893) says that with good diagrams the methods are usually very accurate, and give results which check substantially. The Buckeye Engine Co., however, says that, as the results obtained are seldom correct, being sometimes too little, but more frequently too much, and as the indications from the two curves seldom agree, the operation has little practical value, though when a clearly defined and apparently undistorted compression curve exists of sufficient extent to admit of the application of the process, it may be "relied on to give much more correct results than the expansion curve. To draw the Hyperbolic Curve on the Indicator-diagram. — Select any point I in the actual curve, and from this point draw a line perpen- dicular to the line JB, meeting the latter in the point J. The line JB may be the line of boiler-pressure, but this is not material; it may be drawn at any convenient height near the top of the diagram and parallel to the atmospheric line. From / draw a diagonal to K, the latter point being the intersection of the vacuum and clearance lines; from Z draw IL parallel with the atmos- pheric line. From L, the point of J 3 2 1 M E l^MT" r. C_ Lj^oo/ ^^i. Fig. 157. intersection of the diagonal JK and the horizontal line IL, draw the verti- WATER CONSUMPTION OF ENGINES. 945 c&l line LM . The point M is the theoretical point of cut-off, and LM the cut-off line. Fix upon any number of points 1, 2, 3, etc., on the line JB, and from these points draw diagonals to K. From the intersection of these diagonals with LM draw horizontal lines, and from 1,2, 3, etc., vertical lines. Where these lines meet will be points in the hyperbolic curve. Theoretical Water-consumption calculated from the Indicator- card. — The following method is given by Prof. Carpenter (Power, Sept., 1893): p = mean effective pressure, I = length of stroke in feet! a = area of piston in square inches, a -s- 144 = area in square feet, c = percentage of clearance to the stroke, b = percentage of stroke at point where water rate is to be computed, n = number of strokes per minute, 60 n = number per hour, w = weight of a cubic foot of steam having a pressure as shown by the diagram corresponding to that at the point where water rate is required, w' = that corresponding to pressure at end of compression. Number of cubic feet per stroke = 1 (v^tt! ttt* \ 100 / 144 Corresponding weight of steam per stroke in lbs. =1 ( .. . J - Volume of clearance — . 14,400 Weight of steam in clearance = 144 lea 14,400 Total weight of I , ( b + c \ wa _ leaw' la Uh ,. 9n M „« steam per stroke / \ 100 / 144 14,400 14,400 u T ; w ~ cw J ' Total weight of steam ) = 60 nla from diagram per hour) 14,400 L - c) w — cw']. The indicated horse-power is plan + 33,000. Hence the steam-con- sumption per hour per indicated horse-power is 60 nla _., , . ., 14400 [(& + C)W - CW] 137.50 r ^ , JU^ — 7T-[(6 + »-«•]. 33,000 Changing the formula to a rule, we have: To find the water rate from the indicator diagram at any point in the stroke. Rule. — To the percentage of the entire stroke which has been com- pleted by the piston at the point under consideration add the percentage of clearance. Multiply this result by the weight of a cubic foot of steam, having a pressure of that at the required point. Subtract from this the product of percentage of clearance multiplied by weight of a cubic foot of steam having a pressure equal to that at the end of the compression. Multiply this result by 137.50 divided by the mean effective pressure.* Note. — This method applies only to points in the expansion curve or between cut-off and release. The beneficial effect of compression in reducing the water-consumption of an engine is clearly shown by the formula. If the compression is carried to such a point that it produces a pressure equal to that at the point under consideration, the weight of steam per cubic foot is equal, and w = w'. In this case the effect of clearance entirely disappears, and 137 5 the formula becomes — (bw). V In case of no compression, w' becomes zero, and the water-rate = 137.5 .„ , . , — — [(b + c) w]. * For compound or triple-expansion engines read: divided by the equiv- alent mean effective pressure, on the supposition that all work is done in one cylinder. 946 THE STEAM-ENGINE. Prof. Denton {Trans. A. S. M. E., xiv, 1363) gives the following table of theoretical water-consumption for a perfect Mariotte expansion with steam at 150 lbs. above atmosphere, and 2 lbs. absolute back pressure; The difference between the theoretical water-consumption found by the formula and the actual consumption as found by test represents " water not accounted for by the indicator," due to cylinder condensation, leak- age through ports, radiation, etc. Leakage of Steam. — Leakage of steam, except in rare instances, has so little effect upon the lines of the diagram that it can scarcely be detected. The only satisfactory way to determine the tightness of an engine is to take it when not in motion, apply a full boiler-pressure to the valve, placed in a closed position, and to the piston as well, which is blocked for the purpose at some point away from the end of the stroke, and see by the eye whether leakage occurs. The indicator-cocks provide means for bringing into view steam which leaks through the steam- valves, and in most cases that which leaks by the piston, and an opening made in the exhaust-pipe or observations at the atmospheric escape- pipe, are generally sufficient to determine the fact with regard to the exhaust-valves. The steam accounted for by the indicator should be computed for both the cut-off and the release points of the diagram. If the expansion-line departs much from the hyperbolic curve a very different result is shown at one point from that shown at the other. In such cases the extent of the loss occasioned by cylinder condensation and leakage is indicated in a much more truthful manner at the cut-off than at the release. (Tabor Indicator Circular.) COMPOUND ENGINES. Compound, Triple- and Quadruple-expansion Engines. — A com- pound engine is one having two or more cylinders, and in which the steam after doing work in the first or high-pressure cylinder completes its expansion in the other cylinder or cylinders. The term "compound" is Commonly restricted, however, to engines in which the expansion takes place in two stages only — high and low pressure, the terms triple-expansion and quadruple-expansion engines being used when the expansion takes place respectively in trree and four stages. The number of cylinders may be greater than the number of stages of expansion, for constructive reasons; thus in the compound or two-stage expansion engine the low-pressure stage may be effected in two cylinders so as to obtain the advantages of nearly equal sizes of cylinders and of three cranks at angles of 120°. In triple-expansion engines there are frequently two low-pressure cylinders, one of them being placed tandem with the high-pressure, and the other with the intermediate cylinder, as in mill engines with two cranks at 90°. In the triple-expan- sion engines of the steamers Campania and Lucania, with three cranks at 120°, there are five cylinders, two high, one intermediate, and two low, the high-pressure cylinders being tandem with the low. Advantages of Compounding. — The advantages secured by divid- ing the expansion into two or more stages are twofold: 1. Reduction of wastes of steam by cylinder-condensation, clearance, and leakage; 2. Dividing the pressures on the cranks, shafts, etc., in large engines so as to avoid excessive pressures and consequent friction. The diminished COMPOUND ENGINES. 947 loss by cylinder-condensation is effected by decreasing the range of tem- perature of the metal surfaces of the cylinders, or the difference of tempera- ture of the steam at admission and exhaust. When high-pressure steam is admitted into a single-cylinder engine a large portion is condensed by the comparatively cold metal surfaces; at the end of the stroke and during the exhaust the water is re-evaporated, but the steam so formed escapes into the atmosphere or into the condenser, doing no work; while if it is taken into a second cylinder, as in a compound engine, it does work. The steam lost in the first cylinder by leakage and clearance also does work in the second cylinder. Also, if there is a second cylinder, the temperature of the steam exhausted from the first cylinder is higher than if there is only one cylinder, and the metal surfaces therefore are not cooled to the same degree. The difference in temperatures and in pres- sures corresponding to the work of steam of 150 lbs. gauge-pressure ex- panded 20 times, in one, two, and three cylinders, is shown in the following table, by W. H. Weightman, Am. Mach., July 28, 1892: Diameter of cylinders, in. . Area ratios Expansions Initial steam-pressures — absolute — pounds Mean pressures, pounds. . . Mean effective pressures, pounds Steam temperatures into cylinders , Steam temperatures out of the cylinders Difference in temperatures Single Cyl- inder. 165 32.96 28.96 366° 184.2° 181.8 Compound Cylinders. 33 1 5 165 86.11 53.11 366° 259.9° 106.1 61 3.416 33 19.68 15.68 259.9° 184.2° 75.7 Triple-expansion Cylinders. 165 121.44 60.64 366° 293.5° 72.5 46 2.70 2.714 60.8 44.75 22.35 293.5° 234.1° 59.4 61 4.740 2.714 22.4 16.49 12.49 234.1° 184.2° 49.9 "Woolf " and Receiver Types of Compound Engines. — The compound steam-engine, consisting of two cylinders, is reducible to two forms, 1, in which the steam from the h.p. cylinder is exhausted direct into the l.p. cylinder, as in the Woolf engine; and 2, in which the steam from the h.p. cylinder is exhausted into an intermediate reservoir, whence the steam is supplied to, and expanded in, the l.p. cylinder, as in the " receiver-engine. " If the steam be cut off in the first cylinder before the end of the stroke, the total ratio of expansion is the product of the two ratios of expansion; that is, the product of the ratio of expansion in the first cylinder, into the ratio of the volume of the second to that of the first cylinder. Thus, let the areas of the first and second cylinders be as 1 to 31/2, the strokes being equal, and let the steam be cut off in the first at 1/2 stroke; then Expansion in the 1st cylinder 1 to 2 Expansion in the 2d cylinder , 1 to 31/2 Total or combined expansion, the product of the two ratios 1 to 7 Woolf Engine, without Clearance — Ideal Diagrams. — The diagrams of pressure of an ideal Woolf engine are shown in Fig. 158, as they would be described by the indicator, according to the arrows. In these diagrams pq is the atmospheric line, mn the vacuum line, cd the admission line, dg the hyperbolic curve of expansion in the first cylinder, and gh the consecutive expansion-line of back pressure for the return- stroke of the first piston, and of positive pressure for the steam-stroke of the second piston. At the point h, at the end of the stroke of the second piston, the steam is exhausted into the condenser, and the pressure falls to the level of perfect vacuum, mn. 948 THE STEAM-ENGINE. The diagram of the second cylinder, below gh, is characterized by the absence of any specific period of admission; the whole of the steam-line gh being expansional, generated by the expansion of the initial body of steam r n . contained in the first cylinder into the Mbs - second. When the return-stroke is completed, the whole of the steam transferred from the first is shut into the second cylinder. The final pres- sure and volume of the steam in the second cylinder are the same as if the whole of the initial steam had been admitted at once into the second cylin- der, and then expanded to the end of the stroke in the manner of a single- cylinder engine. The net work of the steam is also the same, according to both distributions. Receiver-engine, without Clear- ance — Ideal Diagrams. — In the Fig. 158. - Woolf Engine, Ideal j deal receiver-engine the pistons of the Indicator-diagrams. two cylinders are connected to cranks at right angles to each other on the same shaft. The receiver takes the steam exhausted from the first cylin- der and supplies it to the second, in which the steam is cut off and then expanded to the end of the stroke. On the assumption that the initial pressure in the second cylinder is equal to the final pressure in the first, and of course eaual to the pressure in the receiver, the volume cut off in the second cylinder must be equal to the volume of the first cylinder, for the second cylinder must admit as much steam at each stroke as is dis- charged from the first cylinder. In Fig. 159, cd is the line of admission and hg the exhaust-line for the first cylinder; and dg is the expansion-curve and pq the atmospheric line. & G ^ do fj y I ^y p 2 1 3 ^60 lbs r rd* -40 i — —%- -W--» -20 i / / h - P k -o 7 — ^ 1 Fig. 159. — Receiver-engine, Ideal Indicator-diagram. Fig. 160. —Receiver Engine, Ideal Diagrams Reduced and Combined. In the region below the exhaust-line of the first cylinder, between it and the line of perfect vacuum, ol, the diagram of the second cylinder is formed; hi, the second line of admission, coincides with the exhaust-line hg of the first cylinder, showing in the ideal diagram no intermediate fall of pressure, and ik is the expansion-curve. The arrows indicate the order in which the diagrams are formed. In the action of the receiver-engine, the expansive working of the steam, though clearly divided into two consecutive stages, is, as in the Woolf engine, essentially continuous from the point of cut-off in the first cylinder to the end of the stroke of the second cylinder, where it is delivered to the condenser; and the first and second diagrams may be placed together and combined to form a continuous diagram. For this purpose take the second diagram as the basis of the combined diagram, namely, hiklo, Fig. 160. The period of admission, hi, is one-third of the Stroke, and as the ratios of the cylinders areas 1 to 3, hi is also the propor^ COMPOUND ENGINES. 949 tional length of the first diagram as applied to the second. Produce oh up- wards, and set off oc equal to the total height of the first diagram above the vacuum-line; and, upon the shortened base/a, and the height he, complete the first diagram with the steam-line cd and the expansion line di. It is shown by Clark (S. E., p. 432 et seq.) in a series of arithmetical calcu- lations, that the receiver-engine is an elastic system of compound engine, in which considerable latitude is afforded for adapting the pressure in the re- ceiver to the demands of the second cylinder, without considerably dimin- ishing the effective work of the engine. In the Woolf engine, on the contrary, it is of much importance that the intermediate volume of space between the first and second cylinders, which is the cause of an interme- diate fall of pressure, should be reduced to the lowest practicable amount. Supposing that there is no loss of steam in passing through the engine, by cooling and condensation, it is obvious that whatever steam passes through the first cylinder must also find its way through the second cylinder. By varying, therefore, in the receiver-engine, the period of admission in the second cylinder, and thus also the volume of steam ad- mitted for each stroke, the steam will be measured into it at a higher pressure and of a less bulk, or at a lower pressure and of a greater bulk; the pressure and density naturally adjusting themselves to the volume that the steam from the receiver is permitted to occupy in the second cylinder. With a sufficiently restricted admission, the pressure in the receiver may be maintained at the pressure of the steam as exhausted from the first cylinder. On the contrary, with a wider admission, the pressure in the receiver may fall or "drop" to three-fourths or even one- half of the pressure of the exhaust steam from the first cylinder. (For a more complete discussion of the action of steam in the Woolf and receiver engines, see Clark on the Steam-engine.) Combined Diagrams of Compound Engines. — The only way of making a correct combined diagram from the indicator-diagrams of the several cylindersj in a compound engine' is to set off all the diagrams on the same horizontal scale of vol- umes, adding the clearances to the cyl- inder capacities prop- er. When this is attended to, the suc- cessive diagrams fall exactly into their right places relatively to one another, and would compare properly with any theroretical ex- pansion-curve, (Prof. A. B. W. Kennedy, Proc. Inst. M. E., Oct., 1886.) This method of com- bining diagrams is commonly adopted, but there are objec- tions to its accuracy, since the whole quan- tity of steam con- Fig. 161. sumed in the first cylinder at the end of the stroke is not carried forward to the second, but a part of it is retained in the first cylinder for com- pression. For a method of combining diagrams in which compression is taken account of, see discussions by Thomas Mudd and others, in Proc. Inst M. E., Feb., 1887, p. 48. The usual method of combining diagrams is also criticised by Frank H. Ball as inaccurate and misleading {Am. Mach., April 12, 1894; Trans. A. S. M. E., xiv, 1405, and xv, 403). Figure 161 shows a combined diagram of a quadruple-expansion engine, drawn according to the usual method, that is, the diagrams are first reduced in length to relative scales that correspond with the relative 950 THE STEAM-ENGINE. piston-displacement of the three cylinders. Then the diagrams are placed at such distances from the clearance-line of the proposed combined diagram as to represent correctly the clearance in each cylinder. Proportions of Cylinders in Compound Engines. — Authorities differ as to the proportions by volume of the high and low pressure cylinders v and V. _ Thus Grashof gives V -f- v = 0.85 Vr; Hrabak, 0.90 Vr; Werner, Vr; and Rankine, \/r 2 , r being the ratio of expansion. Busley makes the ratio dependent on the boiler-pressure thus: Lbs. per sq. in 60 90 105 120 V + v =3 4 4.5 5 (See Seaton's Manual, p. 95, etc., for analytical method; Sennett, p. 496, etc.; Clark's Steam-engine, p. 445, etc.; Clark's Rules, Tables, Data, p. 849, etc.) Mr. J. McFarlane Gray states that he finds the mean effective pressure in the compound engine reduced to the low-pressure cylinder to be approx- imately the square root of 6 times the boiler-pressure. Ratio of Cylinder Capacity in Compound Marine Engines. (Sea- ton.) — The low-pressure cylinder is the measure of the power of a com- pound engine, for so long as the initial steam-pressure and rate of expansion are the same, it signifies very little, so far as total power only is concerned, whether the ratio between the low and high pressure cylinders is 3 or 4; but as the power developed should be nearly equally divided between the two cylinders, in order to get a good and steady working engine, there is a necessity for exercising a considerable amount of discretion in fixing on the ratio. In choosing a particular ratio the objects are to divide the power evenly and to avoid as much as possible "drop" and high initial strain. [Some writers advocate drop in the high-pressure cylinder making it smaller than is the usual practice and making the cylinder ratio as high as 6 or 7.] If increased economy is to be obtained by increased boiler-pressures the rate of expansion should vary with the initial pressure, so that the pressure at which the steam enters the condenser should remain constant. In this case, with the ratio of cylinders constant, the cut-off in the high- pressure cylinder will vary inversely as the initial pressure. Let R be the ratio of the cylinders; r the rate of expansion; p t the initial pressure: then cut-off. in high-pressure cylinder = R •*- r; r varies with pi, so that the terminal pressure p n is constant, and consequently r = Pi-i- p n \ therefore, cut-off in high-pressure cylinder — R X p n -5- p\. Ratios of Cylinders as Found in Marine Practice. — The rate of expansion may be taken at one-tenth of the boiler-pressure (or about one- twelfth the absolute pressure), to work economically at full speed. There- fore, when the diameter of the low-pressure cylinder does not exceed 100 inches, and the boiler-pressure 70 lbs., the ratio of the low-pressure to the high-pressure cylinder should be 3.5; for a boiler-pressure of 80 lbs., 3.75; for 90 lbs., 4.0; for 100 lbs., 4.5. If these proportions are adhered to, there will be no need of an expansion-valve to either cylinder. If, however, to avoid "drop," the ratio be reduced, an expansion-valve should be fitted to the high-pressure cylinder. Where economy of steam is not of first importance, but rather a large power, the ratio of cylinder capacities may with advantage be decreased, so that with a boiler-pressure of 100 lbs. it may be 3.75 to 4. In tandem engines there is no necessity to divide the work equally. The ratio is generally 4, but when the steam-pressure exceeds 90 lbs. absolute 4.5 is better, and for 100 lbs. 5.0. When the power requires that the l.p. cylinder shall be more than 100 in. diameter, it should be divided in two cylinders. In this case the ratio of the combined capacity of the two l.p. cylinders to that of the h.p. may be 3.0 for 85 lbs. absolute, 3.4 for 95 lbs., 3.7 for 105 lbs., and 4.0 for 115 lbs. Receiver Space in Compound Engines should be from 1 to 1.5 times the capacity of the high-pressure cylinder, when the cranks are at an angle of from 90° to 120°. When the cranks are at 180° or nearly this, the space may be very much reduced. In the case of triple-compound engines, with cranks at 120°, and the intermediate cylinder leading the high-pressure, a very small receiver will do. The pressure in the receiver should never exceed half the boiler-pressure. (Seaton.) COMPOUND ENGINES. 951 Formula for Calculating the Expansion and the Work of Steam in Compound Engines. (Condensed from Clark on the "Steam-engine.") a = area of the first cylinder in square inches; a' = area of the second cylinder in square inches; r = ratio of the capacity of the second Cylinder to that of the first; L = length of stroke in feet, supposed to be the same for both cylinders I = period of admission to the first cylinder in feet, excluding clearance c = clearance at each end of the cylinders, in parts of the stroke, in ft. U = length of the stroke plus the clearance, in feet; V = period of admission plus the clearance, in feet; 5 = length of a given part of the stroke of the second cylinder, in feet; P = total initial pressure in the first cylinder, in lbs. per square inch, supposed to be uniform during admission; P' = total pressure at the end of the given part of the stroke s; p .= average total pressure for the whole stroke; R «s= nominal ratio of expansion in the first cylinder, or L -*- I; W — actual ratio of expansion in the first cylinder, of L' -i- V ; R" — actual combined ratio of expansion, in the first and second cylin- ders together; n = ratio of the final pressure in the first cylinder to any intermediate fall of pressure between the first and second cylinders; N — ratio of the volume of the intermediate space in the Woolf engine, reckoned up to, and including the clearance of, the second pis- ton, to the capacity of the first cylinder plus its clearance. The value of N is correctly expressed by the actual ratio of the volumes as stated, on the assumption that the intermediate space is a vacuum when it receives the exhaust-steam from the first cylinder. In point of fact, there is a residuum of unexhausted steam in the intermediate space, at low pressure, and the value of ./Vis thereby practically reduced below the ratio here stated. w = whole net work in one stroke, in foot-pounds. Ratio of expansion in the second cylinder: Hit* Iti the Woolf engine, In the receiver-engine 1+ N (n-l)r Total actual ratio of expansion = product of the ratios Of the three consecutive expansions, in the first cylinder, in the intermediate space, and in the second cylinder, In the Woolf engine.; R' (r p 4- N\; In the receiver-engine, r -p-t of rR f . Wofk done in the two cylinders for one stroke, with a givert cut-off and a given combined actual ratio of expansion : Woolf engine, w = aP [V(l 4- hyp log R") — c\; Receiver engine, w^aP ft' (1 + hyp log R") -c ( i + ^p- ) 1 1 when there is no intermediate fall of pressure. 952 THE STEAM-ENGINE. "When there is an intermediate fall, when the pressure falls to S/ 4 2/3 1/2 of the final pressure in the 1st cylinder, the reduction of work is 2% 1.0%, 4.6% of that when there is no fall. ■ ■ ' Total work in the two cylinders of a receiver-engine, for one stroke for any intermediate fall of pressure, Example. — Let a = 1 sq. in., P = 63 lbs., U = 2.42 ft., n = 4, R" =a 5.969, c = 0.42 ft., r = 3, B' = 2.653; w = l X 63 [2.42 (5/ 4 hyp log 5.969) -.42 (l + ^ ^ * ^ 1 =421.55 ft .-lbs. Calculation of Diameters of Cylinders of a compound condensing engine of 2000 H.P. at a speed of 700 feet per minute, with 100 lbs. boiler- pressure. 100 lbs. gauge-pressure = 115 absolute, less drop of 5 lbs. between boiler and cylinder = 110 lbs. initial absolute pressure. Assuming terminal pressure in l.p. cylinder = 6 lbs., the total expansion of steam in both cylinders == 110 -f- 6 = 18.33. Hyp log 18.33 = 2.909. Back pressure in l.p. cylinder, 3 lbs. absolute. The following formulae are used in the calculation of each cylinder: *. ". - .. . H.P. X 33,000 (1) Area of cylinder = „ „, ^, - — r— -r- ' J M.E.P. X piston-speed (2) Mean effective pressure = mean total pressure — back pressure. (3) Mean total pressure = terminal pressure X (1 + hyp log R). (4) Absolute initial pressure = absolute terminal pressure X ratio of expansion. First calculate the area of the low-pressure cylinder as if all the work were done in that cylinder. From (3), mean total pressure = 6 X (1 + hyp log 18.33) = 23.454 lbs. From (2), mean effective pressure = 23.454 - 3 = 20.454 lbs. 2000 X 33 000 From (1), area of cylinder = ' = 4610 sq. ins. = 76.6ins.diam. If half the work, or 1000 H.P.', is done in the l.p. cylinder the M.E.P. will be half that found above, or 10.227 lbs., and the mean total pressure 10.227 + 3 = 13.227 lbs. From (3), 1 4- hyp log R = 13.227 -h 6 = 2.2045. Hyp log R = 1.2045, whence R in l.p. cyl. = 3.335. From (4), 3.335 X 6 = 20.01 lbs. initial pressure in l.p. cyl. and ter- minal pressure in h.p. cyl., assuming no drop between cvlinders. 110 -h 20.01 = 18.33 -h 3.335 = 5.497, R in h.p. cyl. From (3), mean total pres. in h.p. cyl. = 20.01 X (1 + hyp log 5.497) = 54.11. From (2), 54.11 - 20.01 = 34.10, M.E.P. in h.p. cyl. /-.x t u i 1000X33,000 100rt . ._. ,. From (1), area of h.p. cyl. = ■ — =1382 sq. ins. = 42 ins. diam. Cylinder ratio = 4610 h- 1382 = 3.336. The area of the h.p. cylinder may be found more directly by dividing the area of the l.p. cyl. by the ratio of expansion in that cylinder. 4610 -4- 3.335 = 1382 sq. ins. In the above calculation no account is taken of clearance, of com- pression, of drop between cylinders, nor of area of piston-rods. It also assumes that the diagram in each cylinder is the full theoretical diagram, with a horizontal steam-line and a hyperbolic expansion line, with no allowance for rounding of the corners. To make allowance for these, the mean effective pressure in each cylinder must be multiplied by a diagram factor, or the ratio of the area of an actual diagram of the class of engine considered, with the given initial and terminal pressures, to the area of the theoretical diagram. Such diagram factors will range from 0.6 to 0.94, as in the table on p. 932. Best Ratios of Cylinders. — The question what is the best ratio of areas of the two cylinders of a compound engine is still (1901) a disputed TRIPLE-EXPANSION ENGINES. 953 one, but there appears to be an increasing tendency in favor of large ratios, even as great as 7 or 8 to 1, with considerable terminal drop in the high-pressure cylinder. A discussion of the subject, together with a description of a new method of drawing theoretical diagrams of multiple- expansion engines, taking into consideration drop, clearance, and com, pression will be found in a paper by Bert C. Ball, in Trans. A. S. M. E.- xxi, 1002. TRIPLE-EXPANSION ENGINES. Proportions of Cylinders. — H. H. Suplee, Mechanics, Nov., 1887, gives the following method of proportioning cylinders of triple-expansion engines: As in the case of compound engines the diameter of the low-pressure cylinder is first determined, being made large enough to furnish the entire power required at the mean pressure due to the initial pressure and expansion ratio given; and then this cylinder is given only pressure enough to perform one-third of the work, and the other cylinders are proportioned so as to divide the other two-thirds between them. Let us suppose that an initial pressure of 150 lbs. is used and that 900 H.P. is to be developed at a piston-speed of 800 ft. per min., and that an expansion ratio of 16 is to be reached with an absolute back-pressure of 2 lbs. The theoretical M.E.P. with an absolute initial pressure of 150 + 14.7 = 164.7 lbs. initial at 16 expansions is P(! 4- hyp log 16) _ 164 7 x 3^6 _ ^ less 2 lbs. back pressure, = 38.83 - 2 = 36.83. In practice only about 0.7 of this pressure is actually attained, so that 36.83 X 0.7 = 25.781 lbs. is the M.E.P. upon which the engine is to be proportioned. To obtain 900 H.P. we must have 33,000 X 900 = 29,700,000 foot- pounds, and this divided by the mean pressure (25.78) and by the speed in feet (800) will give 1440 sq. in. as the area of the l.p. cylinder, about equivalent to 43 in. diam. Now as one-third of the work is to be done in the l.p. cylinder, the M.E.P. in it will be 25.78 -h 3 = 8.59 lbs. The cut-off in the high-pressure cylinder is generally arranged to cut off at 0.6 of the stroke, and so the ratio of the h.p. to the l.p. cylinder is equal to 16 X 0.6 = 9.6, and the h.p. cylinder will be 1440 ■*- 9.6 = 150 sq. in. area, or about 14 in. diameter, and the M.E.P. in the h.p. cylinder is equal to 9.6 X 8.59 = 82.46 lbs. If the intermediate cylinder is made a mean size between the other two, its size would be determined by dividing the area of the l.p. cylinder by the square root of the ratio between the low and the high; but in practice this is found to give a result too large to equalize the stresses, so that instead the area of the int. cylinder is found by dividing the area of the l.p. piston by 1.1 times the square ro ot of the ratio of l.p. to h.p. cylinder, which in this case is 1440 -*- (1.1 V9.6) = 422.5 sq. in., or a little more than 23 in. diam. The choice of expansion ratio is governed by the initial pressure, and is generally chosen so that the terminal pressure in the l.p. cylinder shall be about 10 lbs. absolute. Formulae for Proportioning Cylinder Areas of Triple-Expansion Engines. — The following formulae are based on the method of first finding the cylinder areas that would be required if an ideal hyperbolic dia- gram were obtainable from each cylinder, with no clearance, compression, wire-drawing, drop by free expansion in receivers, or loss by cylinder condensation, assuming equal work to be done in each cylinder, and then dividing the areas thus found by a suitable diagram factor, such as those given on page 932, expressing the ratio which the area of an actual diagram, obtained in practice from an engine of the type under consider- ation, bears to the ideal or theoretical diagram. It will vary in different classes of engine and in different cylinders of the same engine, usual 954 THE STEAM-ENGINE. values ranging from 0.6 to 0.9. When any one of the three stages of expansion takes place in two cylinders, the combined area of these cylin- ders equals the area found by the formulae. Notation. pi = Initial pressure in the high-pressure cylinder. p t = terminal pressure in the low-pressure cylinder. Pb = back pressure in the low-pressure cylinder. pt = term press, in h.p. cyl. and initial press, in intermediate cyl. P2 = term, press, in int. cyl. and initial press, in l.p. cyl. Pi, Ri, Ra. ratio of exp in h.p. int. and l.p. cyls. R = total ratio of exp. = Ri X Ri X Rz. P = mean effec. press, of the combined ideal diagram, referred to the l.p. cyl. Pi, P2, P% = M.E.P. in the h.p., int., and l.p. cyls. HP = horse-power of the engine = PLA3N ■+ 33,000. L = length of stroke in feet: N = number of single strokes per min. Ai, At, A3, areas (sq. ins.) of h.p. int. and l.p. cyls. (ideal). W = work done in one cylinder per foot of stroke. ri = ratio of Ai to A\\ rz = ratio of A3 to Ai. F\, Fi, F3, diagram factors of h.p. int. and 1 p. cyl. ai, ai, a,3, areas (actual) of h.p. int. and l.p. cyl. Formula. (1) R = Pi -*■ p t . (2) P = p t (1 + hyp log R) - p h . (3) Ps = 1/3 P. (4) Hyp log R 3 = (P3 - Vt + Vb> + Pt- R1R2 = R -*- R3; Ri = Ri = ^RiRi. (5) (6) p 3 - V t X R3. (7) Pi = P3 X Ri. (8) m = Pi X Ru (9) P 2 = Ps (hyp log 7Z 2 ) = P3R3. (10) Pi = Pi (hyp log fli) = P2R2. (11) T7 = 11,000 HP -h LiV. (12) Ai = W -h Pi; ^2 = W + Pi; A 3 = W -4- P 3 . (13) n = A2 -f- Ai = Pi -h P 2 = Ri or P 2 ; r 3 = A3 ■*■ Ai = Pi +■ P 3 . (14) ai = Ai *- Pi; a 2 = Ai -4- F 2 ; as = A3 -*■ F z . From these formulae the figures in the following tables have been calculated: Theoretical Mean Effective Pressures, Cylinder Ratios, Etc., of Triple Expansion Engines. Back pressure 3 lbs. Terminal pressure, 8 lbs. (absolute). Pi- ,R. P. Pi, P 3 - orr2- P3- P2- Pi- Pi. ri- 120 15 26.66 8.89 1.626 3.037 13.01 39.51 14.45 43.89 4.939 140 17.5 27.90 9.30 1.712 3.197 13.70 43.79 15.92 50.89 5.472 160 20 28.97 9.66 1.790 3.343 14.32 47.86 17.29 57.76 5.980 180 22.5 29.91 9.97 1.861 3.477 14.89 51.77 18.55 64.52 6.471 200 25 30.75 10.25 1.928 3.601 15.42 55.54 19.76 71.16 6.942 220 27.5 31.51 10.50 1.990 3.718 15.91 59.16 20.90 77.69 7.397 240 30 32.21 10.74 2.049 3.826 16.39 62.72 22.00 84.16 7.839 TRIPLE-EXPANSION ENGINES. 955 Theoretical Mean Effective Pressures, Cylinder Ratios, Etc., of Triple Expansion Engines. Back pressure, 3 lbs. Terminal pressure, 10 lbs. (absolute). pi- R. P. P 3 - R 3 . ffi, R2, or ro- P3- V-z- Pa. Pi. r%. rn 12 31.85 10.62 1.436 2.890 14.36 41.50 15.24 44.04 4.148 140 14 33.39 11.13 1.511 3.044 15.11 45.99 16.82 51.20 4.600 160 16 34.73 11.58 1.580 3.182 15.80 50.28 18.29 58.20 5.027 180 18 35.90 11.97 1.643 3.310 16.43 54.38 19.66 65.09 5.439 200 20 36.96 12.32 1.702 3.428 17.02 58.34 20.97 71.88 5.834 220 22 37.91 12.64 1.757 3.538 17.57 62.15 22.20 78.54 6.215 240 24 38.78 12.93 1.809 3.642 18.09 65.88 23.38 85.15 6.587 Given the required H.P. of an engine, its speed and length of stroke, and the assumed diagram factors Fi, Fz, Fs for the three cylinders, the areas of the cylinders may be found by using formulae (11), (12), and (14), and the values of Pi, P2, and Pz in the above table. A Common Rule for Proportioning the Cylinders of multiple- expansion engines is: for two-cylinder compound engines, the cylinder ratio is the square root of the number of expansions, and for triple- expansion engines the ratios of the high to the intermediate and of the intermediate to the low are each equal to the cube root of the number of expansions, the ratio of the high to the low being the product of the two ratios, that is, the square of the cube root of the number of expansions. Applying this rule to the pressures above given, assuming a terminal pressure (absolute) of 10 lbs. and 8 lbs. respectively, we have, for triple- expansion engines: Terminal Pressure, 10 lbs. Terminal Pressure, 8 lbs. pressure (Absolute) . No. of Ex- pansions. Cylinder Ratios, areas. No. of Ex- pansions. Cylinder Ratios, areas. 130 140 150 160 13 14 15 16 1 to 2.35 to 5.53 1 to 2.41 to 5.81 1 to 2.47 to 6.08 1 to 2.52 to 6.35 I6I/4 171/2 183/4 20 1 to 2.53 to 6.42 1 to 2.60 to 6.74 1 to 2.66 to 7.06 1 to 2.71 to 7.37 The ratio of the diameters is the square root of the ratios of the areas, and the ratio of the diameters of the first and third cylinders is the same as the ratio of the areas of first and second. Seaton, in his Marine Engineering, says: When the pressure of steam employed exceeds 115 lbs. absolute, it is advisable to employ three cylinders, through each of which the steam expands in turn. The ratio of the low-pressure to high-pressure cylinder in this system should be 5, when the steam-pressure is 125 lbs. absolute; when 135 lbs., 5.4; when 145 lbs., 5.8; when 155 lbs., 6.2; when 165 lbs., 6.6. The ratio of low- pressure to intermediate cylinder should be about one-half that between low-pressure and high-pressure, as given above. That is, if the ratio of l.p. to h.p. is 6, that of l.p. to int. should be about 3, and consequently that of int. to h.p. about 2. In practice the ratio of int. to h.p. is nearly 2.25, so that the diameter of the int. cylinder is 1.5 that of the h.p. The introduction of the triple-compound engine has admitted of ships being propelled at higher rates of speed than formerly obtained without exceed- ing the consumption of fuel of similar ships fitted with ordinary com- pound engines; in such cases the higher power to obtain the speed has been developed by decreasing the rate of expansion, the low-pressure cylin- der being only 6 times the capacity of the high-pressure, with a working pressure of 170 lbs. absolute. It is now a very general practice to make the diameter of the low-pressure cylinder equal to the sum of the diameters of the h.p. and int. cylinders; hence Diameter of int. cylinder =1.5 diameter of h.p. cylinder; Diameter of l.p. cylinder = 2.5 diameter of h.p. cylinder. 956 THE STEAM-ENGINE. In this case the ratio of l.p. to h.p. is 6.25; the ratio of int. to h.p. is 2.26; and ratio of l.p. to int. is 2.78. Ratios of Cylinders for Different Classes of Engines. (Proc. Inst. M. E., Feb., 1887, p. 36.) — As to the best ratios for the cylinders in a triple engine there seems to be great difference of opinion. Considerable latitude, however, is due to the requirements of the case, inasmuch as it would not be expected that the same ratio would be suitable for an economical land engine, where the space occupied and the weight were of minor importance, as in a war-ship, where the conditions were reversed. In the land engine, for example, a theoretical terminal pressure of about 7 lbs. above absolute vacuum would probably be aimed at, which would give a ratio of capacity of high pressure to low pressure of 1 to 8 1/2 or 1 to 9; whilst in a war-ship a terminal pressure would be required of 12 to 13 lbs. which would need a ratio of capacity of 1 to 5; yet in both these instances the cylinders were correctly proportioned and suitable to the requirements of the case. It is obviously unwise, therefore, to introduce any hard-and-fast rule. Types of Three-stage Expansion Engines. — 1. Three cranks at 120 deg. 2. Two cranks with 1st and 2d cylinders tandem. 3. Two cranks with 1st and 3d cylinders tandem. The most common type is the first, with cylinders arranged in the sequence high, intermediate, low. Sequence of Cranks. — Mr. Wyllie {Proc. Inst. M. E., 1887) favors the sequence high, low, intermediate, while Mr. Mudd favors high, inter- mediate, low. The former sequence, high, low, intermediate, gave an approximately horizontal exhaust-line, and thus minimizes the range of temperature and the initial load; the latter sequence high, intermediate, low, increased the range and also the load. Mr. Morrison, in discussing the question of sequence of cranks, pre- sented a diagram showing that with the cranks arranged in the sequence high, low, intermediate, the mean compression into the receiver was 191/2 per cent of the stroke; with the sequence high, intermediate, low, it was 57 per cent. In the former case the compression was just what was required to keep the receiver-pressure practically uniform ; in the latter case the compression caused a variation in the receiver-pressure to the extent sometimes of 221/2 lbs. Velocity of Steam through Passages in Compound Engines. {Proc. Inst. M. E., Feb., 1887.) — In the SS. Para, taking the area of the cylinder multiplied by the piston-speed in feet per second and dividing by the area of the port the velocity of the initial steam through the high- pressure cylinder port would be about 100 feet per second; the exhaust would be about 90. In the intermediate cylinder the initial steam had a velocity of about 180, and the exhaust of 120. In the low-pressure cylinder, the initial steam entered through the port with a velocity of 250, and in the exhaust-port the velocity was about 140 feet per second. A Double-tandem Triple-expansion Engine, built by Watts, Campbell & Co., Newark, N. J., is described in Am . Mach., April 26, 1894. It is two three-cylinder tandem engines coupled to one shaft, cranks at 90°, cylinders 21, 32 and 48 by 60 in. stroke, 65 revolutions per minute, rated H.P. 2000; fly-wheel 28 ft. diameter, 12 ft. face, weight 174,000 lbs.; main shaft 22 in. diameter at the swell; main journals 19 X 38 in.; crank-pins 91/2 X 10 in.; distance between center lines of two engines 24 ft. 71/2 in.; Corliss valves, with separate eccentrics for the exhaust- valves of the l.p. cylinder. QUADRUPLE-EXPANSION ENGINES. H. H. Suplee (Trans. A. S. M. E., x, 583) states that a study of 14 different quadruple-expansion engines, nearly all intended to be operated at a pressure of 180 lbs. per sq. in., gave average cylinder ratios of 1 to 2, to 3.78, to 7.70, or nearly in the proportions 1, 2, 4, 8. If we take the ratio of areas of any two adjoining cylinders as the fourth root of the number of expansions, the ratio of the 1st to the 4th will be the cube of the fourth root. On this basis the ratios of areas for different pressures and rates of expansion will be as follows: ECONOMIC PERFORMANCE OF STEAM-ENGINES. 957 Gauge- Absolute Terminal Ratio of Ratios of Areas pressures. Pressures. Pressures. Expansion. of Cylinders. (12 14.6 1 : 1.95 : 3.81 7.43 160 175 10 17.5 1 : 2.05 : 4.18 8.55 ( 8 21.9 1 : 2.16: 4.68 10.12 (12 16.2 1 : 2.01 : 4.02 8.07 180 195 10 19.5 1 : 2.10: 4.42 9.28 I 8 24.4 1 : 2.22: 4.94 10.98 (12 17.9 1 : 2.06: 4.23 8.70 200 215 10 21.5 1 : 2.15 : 4.64 9.98 ( 8 26.9 1 : 2.28: 5.19 11.81 (12 19.6 1 : 2.10: 4.43 9.31 220 235 10 23.5 1 : 2.20: 4.85 10.67 8 29.4 1 : 2.33 : 5.42 12.62 Seaton says: When the pressure of steam employed exceeds 190 lbs. absolute, four cylinders should be employed, with the steam expanding through each successively; and the ratio of l.p. to h.p. should be at least 7.5, and if economy of fuel is of prime consideration it should be 8; then the ratio of first intermediate to h.p. should be 1.8, that of second inter- mediate to first int. 2, and that of l.p. to second int. 2.2. In a paper read before the North East Coast Institution of Engineers and Shipbuilders, 1890, William Russell Cummins advocates the use of a four-cylinder engine with four cranks as being more suitable for high speeds than the three-cylinder three-crank engine. The cylinder ratios, he claims, should be designed so as to obtain equal initial loads in each cylinder. The ratios determined for the triple engine are 1, 2.04, 6.54, and for the quadruple, 1, 2.08, 4.46, 10.47. He advocates long stroke, high piston-speed, 100 revolutions per minute, and 250 lbs. boiler-pressure, unjacketed cylinders, and separate steam and exhaust valves. ECONOMIC PERFOR3IANCE OF STEAM-ENGINES. Economy of Expansive Working under Various Conditions, Single Cylinder. (Abridged from Clark on the Steam Engine.) 1. Single Cylinders with Superheated Steam, Non-condensing. — Inside cylinder locomotive, cylinders and steam-pipes enveloped by the hot gases in the smoke-box. Net boiler pressure 100 lbs.; net maximum pressure in cylinders 80 lbs. per sq. in. Cut-off , per cent 20 25 30 35 40 50 60 70 80 Actual ratio of expan- sion 3.91 3.31 2.87 2.53 2.26 1.86 1.59 1.39 1.23 Water per I. H.P. per hour, lbs 18.5 19.4 20 21.2 22.2 24.5 27 30 33 2. Single Cylinders with Superheated Steam, Condensing. — The best results obtained by Hirn, with a cylinder 233/ 4 x 67 in. and steam superheated 150° F., expansion ratio 33/4 to 41/2, total maximum pressure in cylinder 63 to 69 lbs., were 15.63 and 15.69 lbs. of water per I. H.P. per hour. 3. Single Cylinders of Small Size, 8 or 9 in. Diam., Jacketed, Non-condensing. — The best results are obtained at a cut-off of 20 per cent, with 75 lbs. maximum pressure in the cylinder; about 25 lbs. of water per I. H.P. per hour. 4. Single Cylinders, not Steam-jacketed, Condensing. — The best result is from a Corliss- Wheelock engine 18 X 48 in.; cut-off, 12.5%; actual expansion ratio, 6.95; maximum absolute pressure in cylinder, 104 lbs.: steam per I. H.P. hour, 19.58 lbs. Other engines, with lower steam pressures, gave a steam consumption as high as 26.7 lbs. Feed-water Consumption of Different Types of Engines. — The following tables are taken from the circular of the Tabor Indicator (Ash- croft Mfg. Co., 1889). In the first of the two columns under Feed-water required, in the tables for simple engines, the figures are obtained by 958 THE STEAM-ENGINE. computation from nearly perfect indicator diagrams, with allowance for cylinder condensation according to the table on page 936, but without allowance for leakage, with back-pressure in the non-condensing table taken at 16 lbs. above zero, and in the condensing table at 3 lbs. above zero. The compression curve is supposed to be hyperbolic, and commences at 0.91 of the return-stroke, with a clearance of 3% of the piston-displace- ment. Table No. 2 gives the feed-water consumption for jacketed compound- condensing engines of the best class. The water condensed in the jackets is included in the quantities given. The ratio of areas of the two cylinders is as 1 to 4 for 120 lbs. pressure: the clearance of each cylinder is 3% and the cut-off in the two cylinders occurs at the same point of stroke. The initial pressure in the l.p. cylinder is 1 lb. per sq. in. below the back- pressure of the h.p. cylinder. The average back-pressure of the whole stroke in the l.p. cylinder is 4.5 lbs. for 10% cut-off; 4.75 lbs. for 20% cut-off; and 5 lbs. for 30% cut-off. The steam accounted for by the indicator at cut-off in the h.p. cylinder (allowing a small amount for leak- age) is 0.74 at 10% cut-off, 0.78 at 20%, and 0.82 at 30% cut-off. The loss by condensation between the cylinders is such that the steam ac- counted for at cut-off in the l.p. cylinder, expressed in proportion of that shown at release in the h.p. cylinder, is 0.85 at 10% cut-off, 0.87 at 20% cut-off, and 0.89 at 30% cut-off. TABLE No. 1. Feed-water Consumption, Simple Engines. r-condensing engines. condensing engines. i Feed-water Re- h Feed-water Re- O | £ quired per I.H.P. o m quired per I.H.P. per Hour. 2 J2 per Hour. o 3 e3J*f 58 Z-, v 3 • > O 3 to S3 PM to 03 £ s^ o > WK! * o 3 "3 ® a> M§ w 3 c 4> 13 ® o to a espondin [Results Practice, Slight Li 3 u 3 0J > to a d C o & »; |S~1 espondin 1 Results Practice, Slight I £ "3 ft H a v gas? o £ Oft a; 3 t. hfi t 2 M ( 80 16.07 27.61 29.88 ( 80 29.72 17.30 18.89 10 90 19.76 25.43 27.43 10 90 33.41 17.15 18.70 ( 100 23.45 23.90 25.73 i 100 37.10 17.02 18.56 ( 80 32.02 21.04 25.68 ( 80 38.28 17.60 19.09 20 | 90 37.47 23.00 24.57 15 90 42.92 17.45 18.91 ( 100 42.92 22.25 23.77 I 100 47.56 17.32 18.74 ( 80 43.97 24.71 26.29 { 80 45.63 18.27 19.69 30 90 50.73 23.91 25.38 20 \ 90 51.08 18.14 19.51 ( 100 57.49 23.27 24.68 I 100 56.53 18.02 19.36 ( 80 53.25 25.76 27.17 ( 80 57.57 19.91 21.25 40{ 90 61.01 25.03 26.35 30 90 64.32 19.78 21.06 ( too 68.76 24.47 25.73 ( 100 71.08 19.67 20.93 ( 80 60.44 26.99 28.38 ( 80 66.85 21.36 22.56 50 90 68.96 26.32 27.62 40 90 74.60 21.24 22.41 ( 100 77.48 25.78 26.99 100 82.36 21.13 22.24 ECONOMIC PERFORMANCE OF STEAM-ENGINES. 959 The data upon which table No. 3 is calculated are not given, but the feed-water consumption is somewhat lower than has yet been reached (1894), the lowest steam consumption of a triple-expansion engine yet recorded being 11.7 lbs. TABLE No. 2. Feed-water Consumption for Compound Condensing Engines. Cut-off Initial Pressure above Atmosphere. Mean Effective Press. Feed-water Required H.P. Cyl., lbs. L.P.Cyl., lbs. H.P. Cyl., lbs. L.P.Cyl., lbs. Hour, lbs. ■ 1 80 100 120 4.0 7.3 11.0 11.67 15.33 18.54 2.65 3.87 5.23 16.92 15.00 13.86 20 j 80 100 120 4.3 8.1 12.1 26.73 33.13 39.29 5.48 7.56 9.74 14.60 13.67 13.09 30 j 80 100 120 4.6 8.5 11.7 37.61 46.41 56.00 7.48 10.10 12.26 14.99 14.21 13.87 TABLE No. 3. Feed-Water Consumption for Triple-expansion Condensing Engines. Cut-off, Initial Pressure above Atmosphere. Mean Effective Pressure. Feed-water Required per I.H.P. cent. H.P. Cyl., lb. I. Cyl., lbs. L.P.Cyl., lbs. H.P. Cyl., lbs. I. Cyl., lbs. L.P.Cyl., lbs. per Hour, lbs. -:■! 40 j 120 140 160 120 140 160 120 140 160 37.8 43.8 49.3 38.8 45.8 51.3 39.8 46.8 52.8 1.3 2.8 3.8 2.8 3.9 5.3 3.7 4.8 6.3 38.5 46.5 55.0 51.5 59.5 70.0 60.5 70.5 82.5 17.1 18.6 20.0 22.8 23.7 25.5 26.7 28.0 30.0 6.5 7.1 8.0 8.6 9.1 10.0 10.1 10.8 11.8 12.05 11.4 10.75 11.65 11.4 10.85 12.2 11.6 11.15 Sizes and Calculated Performances of Vertical High-speed Engines^ — The following tables are taken from an old circular, describ- ing the engines made by the Lake Erie Engineering Works, Buffalo. N. Y. The engines are fair representatives of the type largely used for driving dynamos directly without belts. The tables were calculated by E. F. Williams, designer of the engines. They are here somewhat abridged to save space. 960 THE STEAM-ENGINE. Simple Engines — - Non-condensing. 05 H.P. when H.P. when H.P. when Dimen- sions of Wheels. dia. face uli a u cutting off cutting off cutting off a, *°'Z' O at 1/5 stroke. at 1/4 stroke. at 1/3 stroke a S «3 02 3 . tj. 70 80 90 70 80 90 70 80 90 Ft. "* * Q' J W "370 lbs. "~20 lbs. "~25 lbs. ~lso lbs. ~~ 26 lbs. lbs. ~~36 lbs. ~32 lbs. ~~37 lbs. ~~ 43 In. ~2V^ pqa 71/9 10 4 3 »V? 12 318 27 32 39 34 41 47 41 48 56 41/o 5 23/ \ 31/2 10 V?, 14 277 41 49 60 52 62 71 63 74 85 5'9" 6 l/o 31/o 4 12 16 245 53 64 11 67 81 93 82 96 111 6' 8" 9 4 41/9 131/, 18 222 66 80 96 84 100 116 102 120 138 71/9 !1 4 5'" 16 20 181 95 115 138 120 144 166 146 177 198 8'4" 15 41/9 6 18 24 b8 119 144 173 151 181 208 183 215 748 10 19 5 " 7 22 28 138 179 216 261 227 272 313 276 324 373 1 1'8" 28 6 8 24l/ ? , 32 120 221 267 322 281 336 386 340 400 460 13' 4" 34 7 9 27 34 112 269 ^25 392 342 409 470 414 487 560 14' 2" 41 8 10 M.E.P., lbs 24 29 35 30.5 36.5 42 37 43.5 50 Note. — Th ? nominal-power ess. rating of the en- Term'l pr gines is at 80 lbs. (about), It s. . 17.9 20 22.3 22.4 25 27.6 29.8 ii.i 36.8 gauge Dressure, Cyl. cond'n % 26 26 26 24 24 24 21 21 21 steam cut-off at Steam perl, hour, lbs. . H.P. 1/4 stroke. 32.9 30 27.4 31.2 29.0 27.9 32 31.4 30 Compound Engines — Non-condensing - -High- pressure Cylinder and Receiver Jacketed. H.P., cutting off H.P., cutting off H.P., cutting off Diam. Cylinder, 5 at 1/4 Stroke at 1/3 Stroke at 1/2 Stroke a a in h.p. Cylinder. in h.p. Cylinder. in h.p. Cylinder. inches. Cyls. Cyls. Cyls. Cyls. Cyls. Cyls. 31/3: 1. 41/2: 1. 31/3: 1- 41/2: 1. 31/3: 1. 41/2: 1. h P4 P4 80 90 130 150 80 90 130 150 80 90 130 150 H W A J2 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 53/4 61/9 U 10 370 7 15 19 32 23 31 35 46 44 55 64 79 63/ 8 71/9 131/9 17. 318 9 19 24 40 29 39 45 59 % 70 81 101 ;a/ 4 9 16 1/9 14 7,77 14 28 36 60 43 58 67 87 83 104 121 159 9 IOI/9 19 16 7,46 18 37 47 78 57 76 87 114 109 136 158 196 101/9, 12 221/9 18 777 26 53 68 112 81 109 175 164 156 195 226 281 12 131/, 7.5 70 185 32 65 84 139 100 135 154 202 192 241 279 34« 131/9, 151/9 281/9 24 158 43 88 112 186 135 181 706 271 258 323 374 464 16 181/9 331/9 28 138 57 118 151 7.49 180 242 277 363 346 433 502 623 18 201/9 38 32 170 74 152 194 321 7.32 312 357 468 446 558 647 803. 20 221/9 43 34 117 94 194 249 417. 297 400 457 601 572 715 829 103C 241/9, 281/9 52 42 93 138 285 365 603 436 587 670 880 838 1048 1215 150« 281/ 2 33 60 48 80 180 374 477 789 570 767 877 1151 1096 1370 1589 1973 Mean eff. pressure, lbs.. 3.3 6.8 8.7 14.4 10.4 14.0 16 21 20 25 29 36 Ratio of expansion 131/2 181/4 IOI/4 133/ 4 63/ 4 91/4 Cyl. condensation, %.. 14 14 16 16 12 12 13 13 10 10 11 11 Ter. pres. (abt.), lbs. . . 7.3 7.7 7.9 9 9,2 10,4 10 5 12 14 15 5 14 6 17, fi Loss from expanding below atmosphere, % 34 15 17 3 5 St.perl.H.P.hour.lbs. 55 42 47 29 33.3 77.7 28.7 25.4 30 26.2 21 20 ECONOMIC PERFORMANCE OF STEAM-ENGINES. 961 Compound Engines - - Condensing — Steam-jacketed H.P. when H.P. when H.P. when cutting off at cutting off at cutting off at Diam u 1/4 Stroke 1/3 Stroke 1/2 Stroke Cylinder, inches. s a in h. p. Cylinder. in h.p. Cylinder. in h.p. Cylinder. c Ratio, Ratio, Ratio, Ratio, Ratio, Ratio, J* s 33 US 31/3: 1. 4: 1. 31/3: 1. 4: 1. 31/3: 1. 4: I. pi Pi Pi 80 110 115 125 80 110 115 125 80 110 115 125 W W J m rt lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 6 61/9 12 10 370 44 59 53 62 55 70 68 75 70 97 95 106 ftV? 71/o 131/9 12 318 56 76 67 78 70 90 87 95 90 123 120 134 8Vl 9 161/o 14 27^ 83 112 100 116 104 133 129 141 133 183 179 200 9V"> 101/9 19 16 246 109 147 131 152 136 174 169 185 174 239 234 261 II 12 221/9 18 222 156 210 187 218 195 250 242 265 250 343 335 374 l?V? 131/-> 25 20 18!) 192 260 231 26^ 241 308 298 Ml 308 423 414 462 14 151/-, 281/o 24 158 7.58 348 310 361 .323 413 400 439 413 568 555 619 17 18l/o 331/o 28 138 346 467 415 484 433 554 536 588 554 761 744 830 19 201/o 38 32 120 446 602 535 624 558 714 691 758 714 981 959 1070 21 22l/o 43 34 112 572 772 686 801 715 915 887 972 915 1258 1230 1373 26 281/o 52 42 93 838 1131 1006 1174 1048 1341 1299 1425 1341 1844 1801 2012 30 33 60 48 80 1096 1480 1316 1534 1370 1757 1699 1863 1757 2411 2356 2632 Mean eff. press., lbs %... 20 27 24 28 25 32 31 34 32 44 43 48 Ratio of expansion 131/2 I6I/4 10 121/4 63/4 81/ 4 18 | 18 20 1 20 15 1 15 18 1 18 12 1 12 14 1 14 St. per I.H.P. hour lbs. 17. 3| 16.6 16.6|15.2 17.0|16.4 16.3|15.8 17.5|17.0 16.8|16.0 Triple-expansion Engines, Non-condensing — Receiver only Jacketed u Horse-power Horse-power Horse -power Diameter if) a when cutting when cutting when jutting Cylinders, A a off at 42% of off at 50% of off at 67% of inches. Stroke in First Stroke in First Stroke in First p 10 ■43 © n Cylinder. Cylinder. Cylinder. H.P. LP. L.P. 180 lbs. 200 lbs. 180 lbs. 200 lbs. 180 lbs. 200 lbs. 43/4 71/9 12 370 55 64 70 84 95 108 51/2 81/9 131/9 12 318 70 81 90 106 120 137 6 1/2 IOI/9 16 1/9 14 277 104 121 133 158 179 204 71/2 12 19 16 246 136 158 174 207 234 267 9 141/9 221/9 18 222 195 226 250 296 335 382 10 16 25 70 185 241 279 308 366 414 471 1U/? 18 281/ ?1 24 158 323 374 413 490 555 632 13 22 331/9 28 138 433 502 554 657 744 848 15 241/9 38 32 120 558 647 714 847 959 1093 17 27 43 34 112 715 829 915 1089 1230 1401 20 33 52 42 93 1048 1215 1341 1592 1801 2053 231/2 38 60 48 80 1370 1589 1754 2082 2356 2685 Mean eff. press., lbs 25 29 32 38 43 49 No. of expansions. Cyl. condensation, 16 14 13 12 1 1 %.... Steam p. I.H.P.p.hr., lbs. 20.76 1 19.36 19.25 1 17.00 17.89 17.20 Lbs. coal at 81b. evap., lbs. 2.59 1 2.39 2.40 | 2.12 2.23 2.15 962 THE STEAM-ENGINE. Triple-expansion Engines — Condensing - — Steam-ja cket ed. u Horse- Horse- Horse- Horse- Diameter a> a power when power when power when power when Cylinders, .d a cutting off cutting off cutting off cutting off inches. G c rp at 1/4 Stroke at 1/3 Stroke at 1/2 Stroke at 3/4 Stroke 2 3 3 "o.S in First Cyl. in First Cyl. in First Cyl. in First Cyl. pi Ph P* 120 140 160 120 140 160 120 140 160 120 140 160 w Hi 03 « lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. Lbs. lbs. lbs. 43/4 71/9 12 10 370 35 42 48 44 53 59 57 72 84 81 97 110 51/9 81/9 131/9 12 318 45 53 62 56 67 76 73 92 107 104 123 140 6 V? J 01/9 161/9 14 277 67 79 92 83 100 112 108 137 159 154 183 208 71/9 12 19 16 246 87 103 120 109 131 147 141 ItO 208 201 239 272 9 141/9 221/9 18 222 125 148 172 156 187 211 203 257 299 289 343 390 10 16 25 20 185 154 183 212 192 231 260 250 317 368 356 423 481 mi-* 18 281/9 24 158 206 245 284 258 310 348 335 426 494 477 D68 645 13 22 331/9 28 138 277 329 381 346 415 467 450 571 663 640 761 865 15 241/9 38 32 120 357 424 491 446 535 602 580 736 854 825 981 1115 17 27 43 34 112 458 543 629 572 686 772 744 944 1095 1058 1258 1430 20 33 52 42 93 670 796 922 838 1006 1131 1089 1383 1605 1551 1844 2096 23l/ 2 38 60 48 80 877 1041 1206 1096 1316 1480 1424 1808 2099 2028 2411 2740 Mean eff. press., lbs 16 19 22 20 24 27 26 33 38.3 37 44 50 Cyl. condensation, % . . • 19 19 19 16 16 16 12 12 12 8 8 1 8 St. p. I.H.P.p. hr., lbs- Coal at 8 lbs. evap., lbs- 14 1 13 9 15 i 14 3 1* 9 13 2 14 3 13.6 13 15.7 14.9114.7 1.8 1.73 1.66 1.78 1.7 41.65 1.78 1.70 1.62 1.96 1.86 1.72 The Willans Law. Total Steam Consumption at Different Loads. — Mr. Willans found with his engine that when the total steam consump- tion at different loads was plotted as ordinates, the loads being abscissas, the result would be a straight inclined line cutting the axis of ordinates at some distance above the origin of coordinates, this distance representing the steam consumption due to cylinder condensation at zero load. This statement applies generally to throttling engines, and is known as the Willans law. It applies also approximately to automatic cut-off engines of the Corliss, and probably of other types, up to the most economical load. In Mr. Barrus's book there is a record of six tests of a 16 X 42-in. Corliss twin-cylinder non-condensing engine, which gave results as follows : I.H.P 37 100 146 222 250* 287 342 Feed-water per I.H. P. hour. 73.63 38.28 31.47 25.83 25.0* 25.39 25.91 Total feed-water per hour.. . 2724 3825 4595 5734 6250 7287 8861 * Interpolated from the plotted curve. The first five figures in the last line plot in a straight line whose equa- tion is y = 2122 + 16.55 H.P., and a straight line through the plotted position of the last two figures has the equation y = 28.62 H.P. — 927. These two lines cross at 253 H.P., which is the most economical load, the water rate being 24.96 lbs. and the total feed 6314 lbs. The figure 2122 represents the constant loss due to cylinder condensation, which is just over one-third of the total feed-water at the most economical load. In Geo. H. Barrus's book on "Engine Tests " there is a diagram of condensation and leakage in tight or fairly tight simple engines using sat- urated steam. The average curve drawn through the several observations shows the condensation and leakage to be about as follows for different percentages of cut-off: Cut-off, % of stroke = I Condens. and leakage, % = p. . c = IX P -*■ (100 - p) = 5 60 7.5 10 43 7.5 15 20 25 30 35 42 35 29 24 20 17 15 .8 8.2 7.9 7.5 7.2 7.4 The figures in the last line represent the condensation and leakage as a percentage of the volume of the stroke of the piston, that is, in the same ECONOMIC PERFORMANCE OF STEAM-ENGINES. 963 terms as the first line, instead of as a percentage of the total steam sup- plied, in which terms the figures of the second line are expressed. They indicate that the amount of cylinder condensation is nearly a constant quantity for a given engine with a given steam pressure and speed, what- ever may be the point of cut-off. Economy of Engines under Varying Loads. (From Prof. W. C. Unwin's lecture before the Society of Arts, London, 1S92.) — The general result of numerous trials with large engines was that with a constant load an indicated horse-power should be obtained with a consumption of 1 1/2 lbs. of coal per I.H.P. for a condensing engine, and 13/4 lbs. for a non-conden- sing engine, corresponding to about 13/4 lbs. to 2Vs lbs. per effective H. P. In electric-lighting stations the engines work under a very fluctuating load, and the results are far more unfavorable. An excellent Willans non-condensing engine, which on full-load trials worked with under 2 lbs. per effective H.P. hour, in the ordinary daily working of the station used 7 1/2 lbs. in 1886, which was reduced to 4.3 lbs. in 1890 and 3.8 lbs. in 1891 . . Probably in very few cases were the engines at electric-light stations working under a consumption of 41/2 lbs. per effective H.P. hour. In the case of small isolated motors working with a fluctuating load, still more extravagant results were obtained. At electric-lighting stations the load factor, viz., the ratio of the average load to the maximum, is extremly small, and the engines worked under very unfavorable conditions, which largely accounted for the excessive fuel consumption at these stations. In steam-engines the fuel consumption has generally been reckoned on the indicated horse-power. At full-power trials this was satisfactory enough, as the internal friction is then usually a small fraction of the total. Experiment has, however, shown that the internal friction is nearly constant, and hence, when the engine is lightly loaded, its mechanical efficiency is greatly reduced. At full load small engines have a mechan- ical efficiency of 0.8 to 0.85, and large engines might reach at least 0.9, but if the internal friction remained constant this efficiency would be much reduced at low powers. Thus, if an engine working at 100 I.H.P. had an efficiency of 0.85, then when the I.H.P. fell to 50 the effective H.P. would be 35 H.P. and the efficiency only 0.7. Similarly, at 25 H.P. the effective H.P. would be 10 and the efficiency 0.4. Experiments on a Corliss engine at Creusot gave the following results: Effective power at full load 1.0 0.75 0.50 0.25 0.125 Condensing, mechanical efficiency . 82 . 79 . 74 . 63 . 48 Non-condensing, mechanical efficiency. . 86 0.83 0.78 0.67 0.52 Steam Consumption of Engines of Various Sizes. — W. C. Unwin (Cassier's Magazine, 1894) gives a table showing results of 49 tests of engines of different types. In non-condensing simple engines, the steam consumption ranged from 65 lbs. per hour in a 5-horse-power engine to 22 lbs. in a 134-H.P. Harris-Corliss engine. In non-condensing compound engines, the only type tested was the Willans, which ranged from 27 lbs. in a 10-H.P. slow-speed engine, 122 ft. per minute, with steam-pressure of 84 lbs., to 19.2 lbs. in a 40-H.P. engine, 401 ft. per minute, with steam- pressure 165 lbs. A Willans triple-expansion non-condensing engine, 39 H.F., 172 lbs. pressure, and 400 ft. piston speed per minute, gave a consumption of 18.5 lbs. In condensing engines, nine tests of simple engines gave results ranging only from 18.4 to 22 lbs. In compound- condensing engines over 100 H.P., in 13 tests the range is from 13.9 to 20 lbs. In three triple-expansion engines the figures are 11.7, 12.2, and 12.45 lbs., the lowest being a Sulzer engine of 360 H.P. In marine com- pound engines, the Fusiyama and Colchester, tested by Prof. Kennedy, gave steam consumption of 21.2 and 21.7 lbs.; and the Meteor and Tartar triple-expansion engines gave 15.0 and 19.8 lbs. Taking the most favorable results which can be regarded as not excep- tional it appears that in test trials, with constant and full load, the ex- penditure of steam and coal is about as follows: l bs. Per I.H.P. hour . Per Effective H.P. h r. Kind of Engine. ^ ^®w," C^I, Steam,' Non-condensing 1.80 16.5 2.00 18.0 Condensing 1.50 13.5 1.75 15.8 964 THE STEAM-ENGINE. These may be regarded as minimum values, rarely surpassed by the most efficient machinery, and only reached with very good machinery in the favorable conditions of a test trial. Small Engines and Engines with Fluctuating Loads are usually very wasteful of fuel. The following figures, illustrating their low econ- omy, are given by Prof. Unwin, _ in workshops in Birmingham, Eng. Probable I.H.P. at full load Average I.H.P. during observation Coal per I.H.P. per hour during observation, lbs. i Magazine, 1894. Small engines 2.96 7.37 8.2 23.64 19.08 20.08 36.0 21.25 22.61 18.13 11.68 9.53 8.50 It is largely to replace such engines as the above that power will be distributed from central stations. Tests at Royal Agricultural Society's show at Plymouth, Eng. neering, June 27, 1890. Engi- Rated H.P. Com- pound or Simple. Diam. of Cylinders. Stroke, ins. Max. Steam- pressure. Per Brake H.P. per hour. u ~ • h.p. l.p. Coal. Water. 5 3 2 simple compound simple 7 3 41/2 "6" 10 6 71/2 75 110 75 12.12 4.8-> 11.77 78.1 lbs. 42.03 " 89.9 " 6.11b. 8.72" 7.64" 24 32 40 48 56 72 88 9.3 29 28.7 28.5 28.3 28 27.7 29 28.4 28 27.5 27.1 26.3 25.6 32 30.8 29.8 29.2 28.8 28.7 Steam-consumption of Engines at Various Speeds. (Profs. Den- ton and Jacobus, Trans. A. S. M. E., x, 722.) — 17 X 30 in. engine, non-condensing, fixed cut-off, Meyer valve. (From plotted diagrams.) Revs, per min.. 8 12 16 20 1/8 cut-off, lbs. . . 39 35 32 30 l/ 4 cut-off, lbs... 39 34 31 29.5 1/2 cut-off, lbs. . . 39 36 34 33 Steam-consumption of same engine ; fixed speed, 60 revs, per minute. Varying cut-off compared with throttling-engine for same horse-power and boiler-pressures: Cut-off, fraction of stroke 0.1 Steam, 90 lbs... 29 Steam, 60 lbs.. . 39 0.15 0.2 0.25 0.3 0.4 27.5 27 27 27.2 27.8 34.2 32.2 31.5 31.4 31.6 0.5 0.6 0.7 0.8 28.5 . 32.2 34.1 36.5 39 Throttling-engine, 7/ 8 cut-off, for corresponding horse-powers. Steam, 90 lbs. . . 42 37 33.8 31.5 29.8 Steam, 60 lbs 50.1 49 46.8 44.6 41 ... Some of the principal conclusions from this series of tests are as follows: 1. There is a distinct gain in economy of steam as the speed increases for 1/2, Vs. and 1/4 cut-off at 90 lbs. pressure. The loss in economy for about 1/4 cut-off is at the rate of 1/12 lb. of water per I.H.P. per hour for each decrease of a revolution per minute from 86 to 26 revolutions, and at the rate of 5/g lb. of water below 26 revolutions. Also, at all speeds the 1/4 cut-off is more economical than either the 1/2 or Vs cut-off. 2. At 90 lbs. boiler-pressure and above 1/3 cut-off, to produce a given H.P. requires about 20% less steam than to cut off at 7/ 8 stroke and regu- late by the throttle. 3. For the same conditions with 60 lbs. boiler-pressure, to obtain, by throttling, the same mean effective pressure at 7/ 8 cut-off that is obtained by cutting off about 1/3, requires about 30% more steam than for the latter condition. Capacity and Economy of Steam Fire Engines. (Eng. News, Mar. 28, 1895.) — The tests were made by Dexter Brackett for the Board of Fire Commissioners. Boston. Mass. ECONOMIC PERFORMANCE OF STEAM-ENGINES. 965 No. of engine. 60 « . PQ 8°* Water evap. per lb. coal, from and at 212°. II v 1 101.0 lbs. 191.0 184.0 191.0 141.6 138.4 163.7 103.3 181.6 117.3 MIA 142.5 91.1 151.4 148.4 lbs. 2.26 lbs. 90.2 92.3 78.4 75.7 71.5 102.7 72.1 92.7 68.8 101.3 76.5 59.0 87.8 74.7 lbs. 143.2 124.0 123.3 113.8 136.4 121.2 119.6 143.0 119.2 112.8 111.5 102.1 126.8 128.1 7,619,800 9,632,700 5,900,000 5,882,000 8,112,900 8,736,300 14,026,000 9,678,400 10,201,600 7,758,300 7,187,400 6,482,100 7,993,400 7,265,000 galls. 549 1 499 2 3 4 85.0 74.0 86.5 86.0 2.66 3.57 2.88 535 482 459 5 449 5 5.87 3.45 4.94 3.51 4.49 4.22 4.10 3.76 545 6 7 86.0 112.0 140.5 174.0 225.0 536 596 8 910 9 482 10 419 10 564 11 229.0 572 Nos. 1, 2, 3 and 4, Amoskeag engines; Nos. 5, 6, 7 and 8, Clapp & Jones; Nos. 9, 10, 11, Silsby. The engines all show an exceedingly high rate of combustion, and correspondingly low boiler efficiency and pump duty. Economy Tests of High-speed Engines. (F. W. Dean and A. C. Wood, Jour. A. S. M. E., June, 1908.) — Some of these engines had been in service for a long time, and therefore their valves may not have been in the best condition. The results may be taken as fairly representing the economy of average engines of the type, under usual working conditions. The engines were all non-condensing. The 16 X 15-in. engine was vertical, the others horizontal. They were all direct-connected to gen- erators. No. of Test. Size of engine, ins.. . . Hours in service Revs, permin 1 15 X H 15,216 240 lflat 100 37.2,t 36.2* 60.2, 58.4 2 16X15 20,000 240 1 flat 2-50 36.7.f 35.8 61.0 59.7 3 14X12 28,644 300 1 flat 2-40 31. 7, t 32.0 57.1, 57.4 4 16X 14 719 270 4 flat Generator, K.W Steam per I .H .P .-hr. Steam per K.W.-hr . . 125 37.5,* 36.7 54.9, 54.7 No. of Test. Size of engine, ins Hours in service 5 18 X 18 32,000 220 1 piston 150 39.8,f34.7,* 29.5J 61.8, 51.8, 43.4 6 15 X 16 5,600 250 1 piston 100 36.3,* 33.6 55.2, 49.4 7 12X 18 10,800 190 f 2 flat inlet ) 2 Corliss exh. 75 44.0, f 36.7, 34.1 § 79.3, 60.5, 53.7 Generator, K.W Steam per I .H . P.-hr . . . Steam per K.W.-hr * 3/ 4 load ; f 1/2 load ; t 1 1/4 load ; §1 1/ 2 load ; the others full load. Some of the conclusions of the authors from the results of these tests are as follows: The performances of the perfectly balanced flat valve engines are so relatively poor as to disqualify them, unless this type of valve can be made with some mechanism by which wear will not increase leakage. The four valve engines, which were built to be more economical than single-valve 966 THE STEAM-ENGINE. engines, have utterly failed in their object. The duplication of valves used in both four-valve engines simply increased the opportunity for leak- age. The most economical result was obtained from a piston valve engine, No. 5, heavily loaded. With the lighter loads that are comparable the flat valve engine, No. 3, surpassed No. 5 in economy. The flat valve engines give a flatter load cu.ve than the piston valve engines. Compar- ing the lesults of the flat valve engines, the most economical results v. ere obtained from engine No. 3, which had a valve which automatically takes up wear, and if it does not cut, must maintain itself tigiit for long periods. From the results we are justified in thinking that most high-speed en- gines rapidly deteriorate in economy. On the contrary, slower running Corliss or gridiron valve engines improve in economy for some time and then maintain the economy for many years. It is difficult to see that the speed is the cause of this, and it must depend on the nature of the valve. The steam consumption of small single-valve high-speed engines non- condensing, is not often less than 30 lbs. per I.H.P. per hour. 1 o "Water- town engines, 10 X 12 tested by J. W. Hill for the Philadelphia Dept. of Public Works in 1904, gave respectively 30.67 and 29.70 lbs. at full load, 61.8 and 63.9 I.H.P., and 28.87 and 29.54 lbs. at approximately half-load, 37.63 and 36.36 I.H.P. High Piston-speed in Engines. (Proc. Inst. M. E., July, 1883, p. 321.) — The torpedo boat is an excellent example of the advance towards high speeds, and shows' what can be accomplished by studying lightness and strength in combination. In running at 221/2 knots an hour, an engine with cylinders of 16 in. stroke will make 480 revolutions per- minute, which gives 1280 ft. per minute for piston-speed; and it is remarked that engines running at that high rate work much more smoothly than at lower speeds, and that the difficulty of lubrication diminishes as the speed increases. A High-speed Corliss Engine. — A Corliss engine, 20 X 42 in., ha.s been running a wire-rod mill at the Trenton Iron Co.'s works since 1877, at 160 revolutions or 1120 ft. piston-speed per minute {Trans. A. S. M. E., ii, 72). A piston-speed of 1200 ft. per min. has been realized in locomotive practice. The Limitation of Engine-speed. (Chas. T. Porter, in a paper on the Limitation of Engine-speed, Trans. A. S. M. E., xiv, 806.) — The practical limitation to high rotative speed in stationary reciprocating steam-engines is not found in the danger of heating or 01 excessive wear, nor, as is gen- erally believed, in the centrifugal force of the fly-wheel, nor in the tendency to knock in the centers, nor in vibration. He gives two objections to very high speeds: First, that "engines ought not to be run as fast as they can be; " second, the large amount of waste room in the port, which is required for proper steam distribution. In the important respect of economy of steam, the high-speed engine has thus far proved a failure. Large gain was' looked for from high speed, because the loss by condensation on a, given surface would be divided into a greater weight of steam, but this expectation has not been realized. For this unsatisfactory result we have to lay the blame chiefly on the excessive amount of waste room. The ordinary method of expressing the amount of waste r-oom in the percentage added by it to the total piston displacement, is a misleading one. It should be expressed as the percentage which it adds to the length of steam admission. For example, if the steam is cut off at 1/5 of the stroke, 8% added by the waste room to the total piston displacement means 40% added to the volume of steam admitted. Engines of four, five and six feet stroke may properly be run at from 700 to 800 ft. of piston travel per minute, but for ordinary sizes, says Mr. Porter, 600 ft. per minute should be the limit. British High-speed Engines. (John Davidson, Power. Feb. 9, 1909.) — The following figures show the general practice of leading builders: I.H.P. 50 100 200 500 Revs, per min . 600-700 550-600 500 350-375. Piston speed, ft. per min. 600 650 675 750 Rapid strides have been made during the last few years, despite the 750 1000 1500 2000 325 250 200 160-18(1 775 800 900 1000 ECONOMIC PERFORMANCE OF STEAM-ENGINES. 967 competition of the steam turbine. The single-acting type (Brotherhood, Willans and others) has been superseded by double-acting engines with forced lubrication. There is less wear in a high-speed than in a low-speed engine. A 500-H.P. 3-crank engine after running 7 years, 12 hours per day and 300 days per year, showed the greatest wear to be as follows: crank pins, 0.003 in.; main bearings, 0.003 in.; eccentric sheaves, 0.015 in.; crosshead pins, 0.005 in. All pins, where possible, are of steel, case- hardened. High-speed engines have at least' as high economy and effi- ciency as any other type of engine manufactured. A triple-expansion mill engine, with steam at 175 lbs., vacuum 26 ins., superheat 100° F., gave results as shown below, [figures taken from curves in the original]. Fraction of full load Lbs. steam per I.H.P. hour.. 12.7 11.85 11.4 11.1 Lbs. steam per B.H.P. hour.. 16.0 14.8 13.7 12.9 0.2 0.3 0.4 0.5 0.6 0.7 10.9 10.8 10.75 10.75 10.8 11.0 12.4 12.05 11.85 11.8 11.8 11.8 Owing to the forced lubrication and throttle-governing, the economical performance at light loads is relatively much better than in slow-speed engines. The piston valves render the use of superheat practicable. At 200° superheat the saving in steam consumption of a triple-expansion engine is 26%. [A curve of the relation of superheat to saving shows that the percentage of saving is almost uniformly 1.4% for each additional 10° from 0° to 160° of superheat.] The method of governing small high-speed engines is by means of a plain centrifugal governor fixed to the crank shaft and acting directly on a throttle. Several makers use a governor which at light loads acts by throttling, and at heavy loads by altering the expansion in the high- pressure cylinder. The crank-shaft governor used in America has been found impracticable for high speeds, except perhaps for small engines. Advantage of High Initial and Low Back Pressure. — The theo- retical advantage due to the use of low back pressures or high vacua is shown by the following table, in which the efficiencies are those of the Carnot cycle, E = (Ti - T 2 ) + Ti. With 100 lbs. absolute initial pressure the efficiency is increased from 0.270 to 0.353, or 30.7%, by rais- ing the vacuum from 27.02 to 29.56 ins. of mercury, and with 200 lbs. it is increased from 0.317 to 0.394, or 24.3%, with the same change in the vacuum. Abs. Initial Pressure. 100 125 150 175 200 225 250 275 300 Temp. d F- Vacuum, In. of Mercury. Lbs. per Sq. In. Carnot Efficiencies. 115 27.02 1.47 7.70 285 298 308 317 325 332 339 345 108 27.48 1.20 279 293 306 316 325 333 341 .347 353 100 28.00 0.95 289 .303 .316 325 335 .343 350 .356 .362 90 28.50 0.70 302 .316 328 .338 .347 .355 .361 .368 .373 70 29.18 0.74 37.7 341 353 362 371 378 38'? 391 .396 50 29.56 0.36 0.353 .366 .377 .386 .394 .402 .408 .414 .419 The same table shows the advantage of high initial pressure. Thus with a vacuum 27.02 ins. the efficiency is increased from 0.270 to 0.317, or 17.4%, by raising the initial absolute-pressure from 100 to 200 lbs., and with a vacuum of 28.5 ins. the efficiency is increased from 0.302 to 0.347, or 14.9%, by the same rise of pressure. In practice the efficiencies given in the table for the given pressures and temperatures cannot be reached on account of imperfections of the steam-engine, and the fact that the engine does not work on the ideal Carnot cycle. The relative advantages, however, are probably proportional to those indicated by the table, pro- vided the expansion is divided into two or more stages at pressures above 968 THE STEAM-ENGINE. 100 lbs. The possibility of obtaining very high vacua is limited by he temperature of the condensing water available and by the imperfections of the air pump. The use of high initial pressures is limited by the safe working pressure of the boiler and engine. Comparison of the Economy of Compound and Single-cylinder Corliss Condensing Engines, each expanding about Sixteen Times. (D. S. Jacobus, Trans., A. S. M. E., xii, 943.) The engines used in obtaining comparative results are located ta Stations I and II of the Pawtucket Water Co. The tests show that the compound engine is about 30% more economical than the single-cylinder engine. The dimensions of the two engines are as follows: Single 20 X 48 ins.; compound 15 and 30V8 X 30 ins. The steam used per I.H.P. hour was: single 20.35 lbs., compound 13.73 lbs. Both of the engines are steam-jacketed, practically on the barrels only, with steam at full boiler-pressure, viz., single 106.3 lbs., compound 127.5 lbs. The steam-pressure in the case of the compound engine is 127 lbs., or 21 lbs. higher than for the single engine. If the steam-pressure be raised this amount in the case of the single engine, and the indicator-cards be increased accordingly, the consumption for the single-cylinder engine would be 19.97 lbs. per hour per horse-power. Two-cylinder vs. Three-cylinder Compound Engine. — A Wheelock triple-expansion engine, built for the Merrick Thread Co., Holyoke, Mass., is constructed so that the intermediate cylinder may be cut out of the circuit and the high-pressure and low-pressure cylinders run as a two- cylinder compound, using the same conditions of initial steam-pressure and load. The diameters of the cylinders are 12, 16, and 24 13/32 ins., the stroke of the first two being 36 ins. and that of the low-pressure cylinder 48 ins. The results of a test reported by S. M. Green and G. I. Rockwood, Trans. A. S. M. E., vol. xiii, 647, are as follows: In lbs. of dry steam used per I.H.P. per hour, 12 and 2413/32 in. cylinders only used, two tests 13.06 and 12,76 lbs., average 12.91. All three cylinders used, two tests 12.67 and 12.90 lbs., average 12.79. The difference is only 1%, and would indicate that more than two cylinders are unnecessary in a compound engine, but it is pointed out by Prof. Jacobus, that the conditions of the test were especially favorable for the two-cylinder engine, and not rela- tively so favorable for the three cylinders. The steam-pressure was 142 lbs. and the number of expansions about 25. (See also discussion on the Rockwood type of engine, Trans. A. S. M. E., vol. xvi.) Economy of a Compound Engine. (D. S. Jacobus, Trans. A. S. M. E., 1903.) — A Rice & Sargent engine, 20 and 40 X 42 ins., was tested with steam about 149 lbs., vacuum 27.3 to 28.8 ins. or 0.82 to 1.16 lbs. abso- lute, r.p.m. 120 to 122, with results as follows: I.H.P 1004 853 820 627 491 340 Water per I.H.P. per hr 12.75 12.33 12.55 12.10 13.92 14.58 B.T.U. per I.H.P. per min. . 231.8 226.3 229.9 222.7 256.8 267.7 The Lentz Compound Engine is described in The Engineer (London), July 10, 1908. It is the latest development of the reciprocating engine with four double-seated poppet valves to each cylinder, each valve op- erated by a separate eccentric mounted on a lay-shaft driven by bevel- gearing from the main shaft. The throw of the high-pressure steam eccentrics is varied by slide-blocks which are caused to slide along the lay- shaft by the action of a centrifugal inertia governor, which is also mounted on the lay-shaft. No elastic packing is used in the engine, the piston-rod stuffing box being fitted with ground cast-iron rings, and the valve stems being provided with grooves and ground to fit long bushings to 0.001 in. Two tests of a Lentz engine built in England, 14 1/2 and 243/ 4 by 271/2 in., gave results as follows: Saturated steam, 170 lbs., vacuum 26 in., I.H.P. 366, steam per I.H.P. per hour 12.3 lbs. Steam 170 lbs. superheated 150° F., vac. 26 in., I.H.P. 366, steam per I.H.P. per hour, 10.4 lbs. Revs, per min. in both cases, 167. Piston speed 767 ft. per min. Engines are built for speeds up to 900 ft. per min., and up to 350 r.p.m. The Lentz engine is built in the United States by the Erie City Iron Works. ECONOMIC PERFORMANCE OF STEAM-ENGINES. 969 Steam Consumption of Sulzer Compound and Triple-expansion Engines with Superheated Steam. The figures in the table below were furnished to the author (Aug., 1902) by Sulzer Bros., Winterthur, Switzerland. They are the results of official tests by Prof. Schroter of Munich, Prof. Weber of Zurich, and other eminent engineers. COMPOUND ENGINES- fs o PL, 3 a &u Dimensions of G-2 I W w 3 Cylinders, "43 a ft • a M a\S 3 M Inches. n i" &* flPn gR > sr* 1500 30.5 and 85 130 356 2d. A 850 13.30 to 49.2 x 59.1 132 428 26.4 842 12.05 1800 122 482 26.6 1719 12.42 800 24 and 83 136 357 28 481 13.00 to 40.4 X 51.2 134 356 28 750 13.10 1000 135 356 27.6 1078 14.10 135 547 28 515 11.32 132 533 27.8 788 11.52 134 545 27.2 1100 11.88 950 26 and 86 130 358 28.2 1076 14.10 to 42.3 X51.2 129 358 28 1316 14.50 1150 . 132 496 28.3 1071 11.73 do., non-cond'g 136 527 1021 15.37 400 17.7 and 110 135 577 26.4 519 10.80* to 30.5 X35.4 135 554 26.4 347 10.35* 500 1000 26.9 and 65 127 655 27.2 788 9.91* to 47.2 X 66.9 127 664 27.2 797 9.68* 1200 128 572 27.1 788 10.70* TRIPLE-EXPANSION ENGINES. 3000 321/4,471/4,58x59 85 188 190 606 397 28 271/4 2860 2880 8.97 11.28 3000 34, 49, 61 X 51 83.5 189 196 613 381 27 261/4 2908 3040 9.41 11.57 * With intermediate superheating. to l.p. cylinder, 307 to 349° F. Temperature of steam at entrance Steam Consumption of Different Types of Engines. Tests of a Ridgway 4-valve non-condensing engine, 19 X 18 in., at 200 r.p.m. and 100 lbs. pressure, are reported in Power, June, 1909, as follows: Load Steam per I.H.P. hour 1/4 1/2 3/4 Full H/4 50.7 24.4 23.2 23.8 25.4 The best result obtained at 130 lbs. pressure was 21.6 lbs., at 115 lbs. pressure 22.6 lbs., and at 85 lbs. pressure 24.3 lbs. Maintained economy 970 THE STEAM-ENGINE. in this type of engine is dependent upon reduction of unnecessary over- travel, properly fitted valves, valves which do not span a wide arc, close approach of the movement of the valves to that of a Corliss engine, and good materials. The probable steam consumption of condensing engines of different types with different pressures of steam is given in a set of curves by R. H. Thurston and L. L. Brinsmade, Trans. A. S. M. E., 1897, from which curves the following approximate figures are derived. Steam pressure, absolute, lbs. per sq. in. 400 300 250 200 150 100 75 50 Ideal Engine (Rankine cycle) 6.95 7.5 7.9 8.45 9.20 10.50 11.40 12.9 Quadruple Exp. Wastes 20% 8.75 9.15 9.75 10.50 11.60 13.0 14.0 15.6 Triple Exp. Wastes 25% 9.25 9.95 10.50 11.15 12.30 14.0 15.1 16.7 Compound. Wastes 33% 10.50 11.25 11.80 12.70 13.90 15.6 16.9 18.9 Simple Engine. Wastes 50% 14.00 15.00 15.80 16.80 18.40 20.4 22.7 25.2 The same authors give the records of tests of a three-cylinder engine at Cornell University, cylinders 9, 16 and 24 ins., 36-in. stroke, first as a triple-expansion engine; second, with the intermediate cylinder omitted, making a compound engine with a cylinder ratio of 7 to 1 and third, omitting the third cylinder, making a compound engine with a ratio of a little over 3 to 1. The boiler pressure in the first case was 119 lbs., in the second 115, and in the third 117 lbs. Charts are given showing the steam consumption per I.H.P. and per B.H.P. at different loads, from which the following figures are taken. Indicated Horse-Power 40 60 80 100 110 120 130 Steam consumption per I.H.P. per hour. Triple Exp 19.1 16.7 15.3 14.2 13.7 13.8 14.4 Comp. 7 to 1 19.6 18.2 17.0 16.3 16. 15.8 15.8 Comp. 3 to 1 19.7 18.4 18.1 18.5 Steam consumption per B.H.P. hour. Triple Exp 30.5 23.0 19.6 17.1 16.2 16.2 16.7 Comp. 7 to 1 26.2 21.7 19.3 18.7 18.5 18.4 18.5 Comp. 3 to 1 23.4 20.6 20. 20 The most economical performance was as follows: Triple Comp. 7 to 1 Comp. 3 to 1 Indicated Horse-Power 112.7 130.0 67.7 Steam per I.H.P. hour 13.68 15.8 18.03 A test of a 7500-H.P. engine, at the 59th St. Station of the Interborough Rapid Transit Co., New York, is reported in Pmtrer, Feb., 1906. It is a double cross compound enerine. with horizontal h.p. and vertical l.p. cylinders. With steam at 175 lbs. eauere and vacuum 25.02 ins., 75 r.p.m. it developed 7365 I.H.P., 5079 K.W. at switchboard. Friction and elec- trical losses 417.3 K.W. Dry steam per K.W. hour 17.34 lbs.; per I.H.P. hour, 11.96 lbs. A test of a Fleminer 4-valve eneine. 15 and 40.5 in. diam., 27-in. stroke, positive-driven Corliss valves, flv-wbeel governor, is reported bv B. T. Allen in Trans. A. S. M. E., 1903. The following results were obtained. The speed was above 150 r.p.m. and the vacuum 26 in. Fraction of full load about 1/6 V8 7 Ao Full load 1 .1 Horse-power 87.1 321.5 348.3 501.6 553.5 Steam per I.H.P hour 14.42 13.59 12.33 12.66 12.7 170 140 115 100 80 50 21.9 22.2 22.2 22.4 24.6 28.8 18.1 18.2 18.2 18.3 18.3 20.4 ECONOMIC PERFORMANCE OF STEAM-ENGINES. 971 Relative Economy of Compound Non-condensing Engines under Variable Loads. — F. M. Rites, in a paper on the Steam Dis- tribution in a Form of Single-acting Engine (Trans. A. S. M. E., xiii, 537), discusses an engine designed to meet the following problem: Given an extreme range of conditions as to load or steam-pressure, either or both, to fluctuate together or apart, violently or with easy gradations, to construct an engine whose economical performance should be as good as though the engine were specially designed for a momentary condition — the adjustment to be complete and automatic. In the ordinary non-con- densing compound engine with light loads the high-pressure cylinder is frequently forced to supply all the power and in addition drag along with it the low-pressure piston, whose cylinder indicates negative work. Mr. Rites shows the peculiar value of a receiver of predetermined volume which acts as a clearance chamber for compression in the high-pressure cylinder. The Westinghouse compound single-acting engine is designed upon this principle. The following results of tests of one of these engines rated at 175 H.P. for most economical load are given: Water Rates under Varying Loads, lbs. per H.P. per Hour. Horse-power 210 Non-condensing 22 . 6 Condensing 18.4 Efficiency of Non-eOndensing Compound Engines. (W. Lee Church, Am. Mach., Nov. 19, 1891.) — The compound engine, non-con- densing, at its best performance will exhaust from the low-pressure cylin- der at a pressure 2 to 6 pounds above atmosphere. Such an engine will be limited in its economy to a very short range of power, for the reason that its valve-motion will not permit of any great increase beyond its rated power, and any material decrease below its rated power at once brings the expansion curve in the low-pressure cylinder below atmos- phere. In other words, decrease of load tells upon the compound engine romewhat sooner, and much more severely, than upon the non-compound engine. The loss commences the moment the expansion line crosses a line parallel to the atmospheric line, and at a distance above it repre- senting the mean effective pressure necessary to carry the frictional load of the engine. When expansion falls to this point the low-pressure cylinder becomes an air-pump over more or less of its stroke, the power to drive which must come from the high-pressure cylinder alone. Under the light loads common in many industries the low-pressure cylinder is thus a positive resistance for the greater portion of its stroke. A careful study of this problem revealed the functions of a fixed intermediate clearance, always in communication with the high-pressure cylinder, and having a volume bearing the same ratio to that of the high-pressure cvlinder that the high-pressure cylinder bears to the low-pressure. Engines laid down on these lines have fully confirmed the judgment of the de- signers. The effect of this constant clearance is to supply sufficient steam to the low-pressure cylinder under light loads to hold its expansion curve up to atmosphere, and at the same time leave a sufficient clearance volume in the high-pressure cylinder to permit of governing the engine on its compression under light loads. Tests of two non-condensing Corliss engines by G. H. Barrus are re- ported in Power, April 27, 1909. The engines were built by Rice & Sargent. One is a simple engine 22 X 30, and the other a tandem compound 22. and 36 X 36 ins. Both engines are jacketed in both heads, and the compound engine has a. reheating receiver with 0.6 sq. ft. of brass pipes per rated H.P. (600). The guarantees were: compound engine, not to exceed 19 lbs. of steam per I. H.P. per hour, with 130 lbs. steam pressure and 1 lb. back pressure in the exhaust pipe, and the simple engine not to exceed 23 lbs. The friction load, engine run with the brushes off the generator and the field not excited, was not to exceed 4V2 H.P. in either engine. The results were: compound engine, 99.2 r.p.m.; 608.3 H.P.; 18.33 lbs. steam per I. H.P. per hour; friction load 3.8% of 600 H.P.; simple engine, 98.5 r.p.m.; 306.2 LH.P.; 20.98 lbs. per I.H.P, per hour; friction 3.6% of 300 H.P. 972 THE STEAM-ENGINE. A single-cylinder engine 12 X 12 ins., made by the Buffalo Forge Co., was tested by Profs. Reeve and Allen. El. World, May 23, 1903. Some of the results were: I.H.P 16.39 37.20 56.00 69.00 74.10 81.4 89.3 125.9* 86.42f Water-rate 52.3 35.3 33.3 31.9 30.6 34.6 33.1 27.6 27.5 * Steam pressure 125 lbs. gauge, all the other tests 80 lbs. t Con- densing, other tests all non-condensing. Effect of Water contained in Steam on the Efficiency of the Steam-engine. (From a lecture by Walter C. Kerr, before the Franklin Institute, 1891.) — Standard writers make little mention of the effect of entrained moisture on the expansive properties of steam, but by common consent rather than any demonstration they seem to agree that , moisture produces an ill effect simply proportional to the percentage amount of its presence. That is, 5% moisture will increase the water rate of an engine 5%. Experiments reported in 1893 by R. C. Carpenter and L. S. Marks, Trans. A. S. M. E., xv, in which water in varying quantity was intro- duced into the steam-pipe, causing the quality of the steam to range from 99% to 58% dry, showed that throughout the range of qualities used the consumption of dry steam per indicated horse-power per hour remains practically constant, and indicated that the water was an inert quantity, doing neither good nor harm. Influence of Vacuum and Superheat on Steam Consumption. (Eng. Digest, Mar., 1909.)— Herr Roginsky ('"Die Turbine") discusses the economies effected by the use of superheat and high vacuums. In a certain triple-expansion engine, working under good average conditions, there was found a saving of approximately 6% for each 10% increase in vacuum beyond 50%. The Batulli-Tumlirz formula for superheated steam is: p (v + a) = RT. in which p = steam pressure in kgs. per sq. meter, v = cubic meters in 1 kg. of superheated steam at pressure p, a = 0.0084, R = 46.7, and T = absolute temperature in deg. C. Using this expression, it is found that, neglecting the fuel used for superheating, for each 10° C. of superheat at pressures ranging from 100 to 185 lbs., per sq. in. there is an average increase of volume of 2.8%. The work done by the expansion of superheated steam, as shown by diagrams, is about 1.6% less for 10° of superheating, so that the net saving for each 10° of superheat is 2.8 — 1.6 = 1.2%, approx. (0.66% for each 10° F.). Rateau's formula for the steam consumption (K) per H.P.-hr. of an ideal steam turbine, in which the steam expands from pressure pi to p s , is K = 0.85 (6.95 - 0.92 log p 2 ) /(log Pi - logp 2 ), K being in kilograms and pi and P2 in kgs. per sq. meter. From this formula the following table is calculated, the values being transformed into British units. Lbs. per Lbs. Steam at 50% Vacuum . Reduction of Steam Consumption (%) by using a Vacuum of sq. m. 60% 70% 80% 90% 95% 184.9 156.5 128 99.6 11.11 11.75 12.57 13.84 5. 5.8 6.6 7.6 11.1 11.8 12.9 14.4 18.1 19.3 20.5 22. 27.8 28.8 30.8 33.3 34.6 36.4 38.5 40.6 From the entropy diagram it is seen that in expanding from pressures in excess of 100 lbs. per sq. in. down to 1.42 lbs. absolute, approximately 1% more work is performed for every 10° F. of superheat. The effect of increasing the degree of vacuum is summed up in the following table; ECONOMIC PERFORMANCE OF STEAM-ENGINES. 973 Increasing the Vacuum from Decreases Steitn Consumption in Reciprocating Engines. in Steam Turbines. 50% to 60% 50% to 70% 50% to 80% 50% to 90% 50% to 95% 5.8% 11.6% 17.3% 23.1% ' 26.0% 6.2% 12.6% 20.0% 30.1% 37.4% In the last case (from 50% to 95%) the decrease in steam consumption is 44% greater for a steam turbine than for a reciprocating engine. The following results of tests of a compound engine using superheated steam are reported in Power, Aug., 1905. The cylinders were 21 and 36 X 36 ins. The steam pressure was about 117 lbs. gauge. R.p.m. 100, vacuum 26.5 ins. Test No 1 2 3 4 5 6 Indicated H.P 481 461 347 145 333 258 Superheat of steam entering h.p.cyl... 253° F. 242° 221° 202° 232° 210° B.T.U. supplied per I.H.P. per min. ... 198.2 201.7 197.6 192.1 194.0 194.0 B.T.U. theoretically required. Rankine cycle.... 142.4 142.5 130.2 128.0 126.0 128.5 Efficiency ratio 0.72 0.71 0.66 0.67 0.65 0.66 Thermal efficiency % 21.39 21.02 21.46 22.07 21.86 21.86 Lbs. steam per I.H.P. hour 9.098 9.267 8.886 8.585 8.682 8.742 The Practical Application of Superheated Steam is discussed in a paper by G. A. Hutchinson in Trans. A. S. M. E., 1901. Many different forms of superheater are illustrated. Some results of tests on a 3000-H.P., four-cylinder, vertical, triple-ex- pansion Sulzer engine, using steam from Schmidt independently fired superheaters, are as follows. (Eng. Rec, Oct. 13, 1900.) Tests Using Steam. Highly Superheated. Mod- erately Super- heated 188.4 190.3 614 531 868 2,850 9.56 10.29 479 447 Initial pressure in h.p. cyl. (absolute), lbs Temp, of steam in valve chest, deg. F Total I.H.P Lbs. Steam per I.H.P. hour Watt hours per lb. of coal. 187.3 195.5 582 2,900 9.64 477 585 2,779 9.67 482 194.6 381 2,951 11.77 438 195.9 381 2,999 11.75 435 The saving due to the use of highly superheated steam is (482-438) + 482 = 9.1%. Tests of a 4000-H.P. double-compound engine (Van den Kerchove, of Brussels) with superheated steam are reported in Power, Dec. 29, 1908. The cylinders are 341/4 and 60 ins., stroke 5 ft. Ratio of areas 2.97. The following are the principal results, the first figures given being for the full- load test, and the second (in parentheses) for the half-load test. Steam 974 THE STEAM-ENGINE. pressure at drier, 136.5 lbs. (137.9). R.p.m. 84.3 (84.06). Temp, of steam entering engine 519° F. (498), leaving l.p. cyl. 121.5° (121.5). Vacuum in condenser, ins., 27.5 (27). I.H.P. 3776 (2019). Steam per I.H.P. hour, lbs., 9.62 (9.60). The saving due to the use of superheated steam is reported in numerous tests as being all the way from less than 10% to more than 40%. The greater saving is usually found with engines that are the most inefficient with saturated steam, such as single-cylinder engines with light loads, in which the cylinder condensation is excessive. R. P. Bolton (Eng. Mag., May, 1907) states that tests of superheated steam in locomotives, by. the Prussian Railway authorities in 1904, with 50°, 104° and 158° F. superheat, showed a saving of water respectively of 2.5, 10 and 16%, and a saving of coal of 2, 7 and 12%. Mr. Bolton's paper concludes with a long list of references on the subject of super- heated steam. A paper by J. R. Bibbins in Elec. Jour., March, 1906, gives a series of charts showing the saving made by different degrees of super- heating in different types of engines, including steam turbines. For description of the Foster superheater, see catalogue of the Power Specialty Co., New York. The Wolf (French) semi-portable compound engine of 40 H.P. with superheater and reheater, the engine being mounted on the boiler, is reported by R. E. Mathot, Power, July, 1906, to have given a steam consumption as low as 9.9 lbs. per I.H.P. hour, and 10.98 lbs. per B.H.P. hour. The steam pressure in the boiler was 172.6 lbs., and was super- heated initially to 657° F., and reheated to 361° before entering the l.p. cylinder. . This is a remarkable record for a small engine. A test of a Rice & Sargent cross-compound horizontal engine 16 and 28 X 42 ins., with superheated steam, is reported by D. S. Jacobus in Trans. A. S. M. E., 1904. The steam pressure at the throttle was 140 lbs. gauge, the superheating was 350 to 400°, and the vacuum 25 to 26 ins., r.p.m. 102. In three tests with superheated and one with saturated, steam the results were: I.H.P. developed 474.5 420.4 276.8 406.7 Water consumption per I.H.P. hour 9.76 9.56 9.70 13.84 Coal consumption per I.H.P. hour 1.265 1.257 1.288 1.497 B.T.U. per min. per I.H.P 205.0 203.7 208.8 248.2 Temp, of steam entering h.p. cyl 634 659 672 Temp, of steam leaving h.p. cyl 346 331 288 262 Temp, of steam entering l.p. cyl 408 396 354 269 Temp, of steam leaving l.p. cyl 135 141 117 , Performance of a Quadruple Engine. — O. P. Hood (Trans. A. S. M. E., 1906) describes a test of a high-duty air compressor, with four steam cylinders, 14.5, 22, 38 and 54 in. diam., 48-in. stroke. The clear- ances were respectively 6, 5.7, 4.4 and 3.5%. R.p.m. 57. Steam pressure, gauge, near throttle, 242.8 lbs., in 1st. receiver 120.7 lbs., in 2d, 30. S lbs., in 3d, vac, — 1.24 ins. Moisture in steam near throttle, 5.74%. Steam in No. 1 receiver, dry; in No. 2, 17° superheat: in No. 3, 9° superheat. The engine has poppet valves on the h.p. cylinder and Corliss valves on the other cylinders. The feed-water heaters are four in number, in series, on the Nordberg system; No. 1 receives its steam from the exhaust of No. 4 cylinder; No. 2 from the jacket of No. 4 cyl.: No. 3 from the jackets of No. 3 cylinder and No. 3 reheater; No. 4 from the jacket of No. 2 cylinder. The reheaters are supplied with steam from the boilers. The temperatures of steam and water were as follows: Temperatures of steam: Fed to No. 1 engine, 403°; leaving receivers, No. 1, 351°; No. 2, 291°; No. 3, 216°. Exhaust entering preheater. 114°. Temperature corre- sponding to condenser pressure, 109.6°. Temperatures of water: Fed to preheater, 93° : fed to heaters, No. 1, 114°; No. 2, 173°; No. 3, 202°; No. 4, 269°; leaving heater No. 4 as boiler feed, 334°. Mr. Hood gives a dia- gram showing graphically the transfer of heat through the several parts of the apparatus, from which the following is taken. The figures are in B.T.U. transferred per minute. ECONOMIC PERFORMANCE OF STEAM-ENGINES. 975 Received from Boiler or Receiv'rs. Received from Jackets. Convert- ed into Work. Delivered to Heater. Delivered to Jackets. 194,183 187,348 174,872 165,973 160,083 149,538 148,683 128,835 125,885 120,285 862 6,624 2,000 8,060 1,150 5,185 940 7,697 17,100 2,000 No. 2 Cylinder 10,899 12,800 1,150 11,695 5,100 9,100 2,350 5,690 940 ii,688 The principal results of the test are as follows: Cylinder 1 2 3 4 I.H.P. developed in steam cylinders 181.47 256.96 275.71 275.56 I.H.P. used in the cylinders 220.04 222.12 226.20 214.84 Total indicated horse-power, steam cylinders 989.7 Total horse-power used in air cylinders 883.2 Total indicated horse-power of auxiliaries 11.0 Horse-power representing friction of the machine 95.5 Per cent of friction . . 9.65% Mechanical efficiency engine and compressor 90.35% Heat consumed by engine per hour per I.H.P., 10,157 B.T.U.; per B.H.P., 11,382 B.T.U. Equivalent standard coal consumption per hour assuming 10,000 B.T.U. imparted to the boiler per pound coal, per I.H.P., 1.016 lbs. ; per B.H.P., 1.138 lbs. Dry steam per hour per I.H.P., 11.23 lbs.; per B.H.P., 12.58 lbs. Heat units consumed per minute, per I.H.P., 169.29 B.T.U.; per B.H.P., 189.70 B.T.U. Efficiency of Carnot cycle between the temperature of incoming steam and that corresponding to pressure in the condenser. . .34.0 % Actual heat efficiency attained by this engine 25.05% Relative efficiency compared with Carnot cycle 73.69% Relative efficiency compared with Rankine cycle 88.2 % Duty, ft.-lbs. per million B.T.U. supplied : . 194,930,000 This engine establishes a new low record for the heat consumed per hour per I.H.P., being 9% lower than that used by the Wild wood pumping engine reported in 1900. (See Pumping Engines.) The Use of Reheaters in the receivers of multiple-expansion engines is discussed by R. H . Thurston in Trans. A.S.M.E., xxi, 893 . He shows that such receivers improve the economy of an engine very little unless they are also superheaters; in which case marked economy may be effected by the reduction of cylinder condensation. The larger the amount of cylinder condensation and the greater the losses, exterior and interior, the greater the effect of any given amount of superheating. The same statement will hold of the use of reheaters: the more wasteful the engine without them and the more effectively they superheat, the larger the gain by their use. A reheater should be given such area of heating surface as will insure at least moderate superheating. Influence of the Steam-jacket. — Tests of numerous engines with and without steam-jackets show an exceeding diversity of results, ranging all the way from 30% saving down to zero, or even in some cases showing an actualloss. The opinions of engineers at this date (1894) is also as diverse as the results, but there is a tendency towards a general belief that the jacket is not as valuable an appendage to an engine as was for- merly supposed. An extensive resume of facts and opinions on the steam- jacket is given by Prof. Thurston in Trans. A. S. M. E., xiv, 462. See 976 THE STEAM-ENGINE. also Trans. A. S. M. E., xiv, 873 and 1340; xiii, 176; xii, 426 and 1340; and Jour. F. I., April, 1891, p. 276. The following are a few statements selected from these papers. The results of tests reported by the research committee on steam-jackets appointed by the British Institution of Mechanical Engineers in 1886, indicate an increased efficiency due to the use of the steam-jacket of from 1% to over 30%, according to varying circumstances. Sennett asserts that "it has been abundantly proved that steam-jackets are not only advisable but absolutely necessary, in order that high rates of expansion may be efficiently carried out and the greatest possible economy of heat attaned." Isherwood finds the gain by its use, under the conditions of ordinary practice, as a general average, to be about 20% on small and 8% or 9% on large engines, varying through intermediate values with intermediate sizes, it being understood that the jacket has an effective circulation, and that both heads and sides are jacketed. Professor Unwin considers that "in all cases and on all cylinders the jacket is useful; provided, of course, ordinary, not superheated, steam is used; but the advantages may diminish to an amount not worth the in- terest on extra cost." Professor Cotterill says: Experience shows that a steam-jacket is advan- tageous, but the amount to be gained will vary according to circumstances. In many cases it may be that the advantage is small. Great caution is necessary in drawing conclusions from any special set of experiments on the influence of jacketing. Mr. E. D. Leavitt has expressed the opinion that, in his practice, steam- jackets produce an increase of efficiency of from 15% to 20%. In the Pawtucket pumping-engine, 15 and 30VsX 30 in., 50 revs, per min., steam-pressure 125 lbs. gauge, cut-off 1/4 in h.p. and 1/3 in l.p. cylinder, the barrels only jacketed, the saving by the jackets was from 1% to 4%. The superintendent of the Holly Mfg. Co. (compound pumping-engines) says: " In regard to the benefits derived from steam-jackets on our steam- cylinders, I am somewhat of a skeptic. From data taken on our own engines and tests made I am yet to be convinced that there is any practical value in the steam-jacket." Professor Schrboter from his work on the triple-expansion engines at Augsburg, and Mm the results of his tests of the jacket efficiency on a small engine of the Sulzer type in his own laboratory, concludes: (1) The value of the jacket may vary within very wide limits, or even become negative. (2) The shorter the cut-off the greater the gain by the use of a jacket. (3) The use of higher pressure in the jacket than in the cylinder produces an advantage. The greater this difference the better. (4) The high-pressure cylinder may be left unjacketed without great loss, but the other should always be jacketed. The test of the Laketon triple-expansion pumping-engine showed a gain of 8.3% by the use of the jackets, but Prof. Denton points out (Trans. A.S. M. E., xiv, 1412) that all but 1.9% of the gain was ascribable to the greater range of expansion used with the jackets. Test of a Compound Condensing Engine with and without Jackets at different Loads. (R. C. Carpenter, Trans. A. S. M. E., xiv, 428.) -7- Cylinders 9 and 16 in. X 14 in. stroke; 112 lbs. boiler- pressure; rated capacity 100 H.P. ; 265 revs, per min. Vacuum, 23 in. From the results of several tests curves are plotted, from which the following principal figures are taken. Indicated H.P 30 22.6 40 21.4 50 20.3 60 19.6 22 10.9 70 19 20.5 7.3 80. 18.7 19.6 4.6 90 18.6 19 2 3.1 100 18.9 19.1 1.0 110 19.5 19.3 -1.0 120 20.4 20.1 -1.5 ]?•> Steam per I. H.P. per hr. With jackets, lbs 21.0 This table gives a clue to the great variation in the apparent saving due to the steam-jacket as reported by different experimenters. With this ECONOMIC PERFORMANCE OF STEAM-ENGINES. 977 particular engine it appears that when running at its most economical rate of 100 H.P., without jackets, very little saving is made by use of the jackets. When running light the jacket makes a considerable saving, but when overloaded it is a detriment. At the load which corresponds to the most economical rate, with no steam in jackets, or 100 H.P., the use of the jacket makes a saving of only 1%; but at a load of 60 H.P. the saving by use of the jacket is about 11%, and the shape of the curve indicates that the relative advantage of the jacket would be still greater at lighter loads than 60 H.P. The Best Economy of the Piston Steam Engine at the Advent of the Steam Turbine is the subject of a paper by J. E. Denton at the Inter- national Congress of Arts and Sciences, St. Louis, 1904. {Power, Oct. 26, 1905.) Prof. Denton says: During the last two years the following records have been established: (1) With an 850-H.P. Rice & Sargent compound Corliss engine, running at 120 r.p.m., having a 4 to 1 cylinder ratio, clearances of 4% and 7%, live jackets on cylinder heads and live steam in reheater, Prof. Jacobus found for 600 H.P. of load, with 150 lbs. saturated steam, 28.6 ins. vacuum, and 33 expansions, 12.1 lbs. of water per I.H.P., with a cylinder-conden- sation loss of 22%, and a jacket consumption of 10.7% of the total steam consumption. (2) With a 250-H.P. Belgian poppet-valve compound engine, 126 r.p.m.. with 2.97 to 1 cylinder ratio, clearances of 4%, steam-chest jackets on barrels and head, and no reheater, Prof. Schroter, of Munich, found with 117 H.P. of load, 130 lbs. saturated steam, 27.6 ins. of vacuum, and 32 ex- pansions, 11.98 lbs. of water per H.P. per hour, with a cylinder-condensa- tion loss of 23.5%, and a jacket consumption of 7% of the total steam consumption in the high cylinder jacket and 7% in the low jacket. (3) With the Westinghouse. twin compound combined poppet-valve and Corliss- valve engine, at the New York Edison plant, running 76 r.p.m., with 5.8 to 1 cylinder ratio, clearances of 10.5% and 4%, without jackets or reheater, Messrs. Andrew, Whitham and Wells found for the full load of 5400 H.P., 185 lbs. steam pressure, 27.3 ins. vacuum, and 29 expan- sions, 11.93 lbs. of water per I. H.P. per hour, with an initial condensation of about 32%. These facts show that the minimum water consumption of the compound engine of the present date, using saturated steam, is not dependent upon any particular cylinder ratio and clearance nor upon any system of jacket- ing, but that the essential condition is the use of a ratio of expansion of about 30, above which the cylinder-condensation loss is liabie to prevail over the influence of the law of expansion. The conclusion appears warranted, therefore, that if this ratio of expansion is secured with any of the current cylinder and clearance ratios, and with any existing system of jackets and reheaters, or without them, a water consumption of 12.4 lbs. per horse-power is possible, and that a variation of 0.4 lb. below or above this figure may occur by the accidental favorable, or unfavorable, jacket and cylinder-wall expenses which are beyond the exact control of the designer. Compound Piston Engine Economy vs. that of Steam Turbine. — In order to compare the economy of the piston engine with that of the steam tur- bine, we must use the water consumption per brake horse-power, since no indicator card is possible from the turbine; and furthermore, we must use the average water consumption for the range of loads to which engines are subject in practice. In all of the public turbine tests to date, with one exception the output was measured through the electric power of a dynamo whose efficiency is not given for the range of loading employed, so that the average brake horse-power is not known. This exception is the Dean and Main test of a 600-H.P. Westinghouse-Parsons turbine using saturated steam at 150 lbs. pressure, and a 28-in. vacuum. We may compare the results of this test with that of the 850-H.P. Rice & Sargent and of the 250-H.P. Belgian engine, by assuming that the power absorbed by friction in these engines is 3% of the indicated load plus the power shown by friction cards taken with the engine unloaded. The latter showed 5% of the rated power in the R. & S. engine and 8% in the Belgian engine. The results are: 978 THE STEAM-ENGINE. Per cent of full load 41 75 100 125 Avg. 85% Lbs. Water per Brake H.P. Hour. 600-H. P. Turbine 13.62 13.91 14.48 16.05 14.51 800-H. P. Comp. Engine 13.78 13.44 13.66 17.36 14.56 250 H.P. Belgian Engine 15.10 14.15 13.99 15.31 14.64 These figures show practical equality in economy of the types of engines. The full report of the Van den Kerchove Belgian engine is given in Power, June, 1903. For large-sized units Prof. Denton compares the Elberfeld test of a Parsons turbine at the full load of 1500 electric H.P., allowing 5% for attached air pump, 95% for generator efficiency, with the 5400-H.P. Westinghouse compound engine at the New York Edison station, whose friction at full load was found to be 4%. The turbine with 150 lbs. steam and 28 ins. vacuum required 13.08 lbs. of saturated steam per B.H.P. hour, a gain of 4% over the 600-H. P. turbine. The engine with 18.5 lbs. boiler pressure gave 12.5 lbs. per B.H.P. hour. Crediting the turbine with the possible influence of the difference in size and steam pressure, there is again practical equality in economy between it and the piston engine. Triple-expansion Pumping Engines. — The triple-expansion engine has failed to supplant the compound for electric light and mill service, be- cause the gain in fuel economy due to its use was not sufficient to over- come its higher first cost, depreciation, etc. It is, however, almost uni- versally used in marine practice, and also in large-sized pumping engines. Prof. Denton says: Pumping engines in the United States have been de- veloped in the triple-expansion fly-wheel type to a degree of economy superior to that afforded by any compound mill or electric engine, and, for saturated steam, superior to that of the pumping engines of any other country. This is because their slow speed permits of greater benefit from jackets and reheaters and of less losses from wire-drawing and back pressure. These causes, together with the greater subdivision of the range of expansion, have resulted in records made between 1894 and 1900 of 11.22, 11.26 and 11.05 lbs. of saturated steam per I.H.P., with 175 lbs. steam pressure and from 25 to 33 expansions, in the cases of the Leavitt, Snow and Allis pumping engines, respectively, the corresponding heat consumption being by different dispositions of the jacket drainage, 204, 208 and 212 thermal units per I.H.P. minute; while laterthe Allis pump, with 85 lbs. steam pressure, has lowered the record to 10.33 lbs. of satu- rated steam per I.H.P., with 196 B.T.U. per H.P. rrinute. Gain from Superheating. — In the Belgian compound engine above de- scribed, with steam at 130 lbs., vacuum 27.6 ins., the average consumption of saturated steam, between 45 and 125% of load, was 12.45 lbs. per I.H.P. hour, or 225 B.T.U. per I.H.P. minute. With steam superheated 224° F. the average consumption for the same loads was 10.09 lbs. per I.H.F. hour, computed to be equivalent to 209 B.T.U. per H.P. rrinute, a gain due to superheating of 7%. With steam superheated 307° and the load about 80% of rating the water consun ption was 8.99 lbs. per I.H.P. hour, equivalent to 192 B.T.U. per H.P. ninute. The same load with saturated steam requires 221 B.T.U., showing a gain due to super- heating of 13%. The best performance reported for superheated steam used in the tur- bine is that of Brown & Boveri Parsons Frankfort 4000-H.P. nachine, which, with 183 lbs. gauge pressure and 190° F. superheat, afforded 10.28 lbs. per B.H.P. hour, assuming a generator efficiency of 0.95. Beckoning from the feed temperature of its vacuum of 27.5 ins., the heat consumption is 214 B.T.U. per H.P. minute. The heat consumption of the 250-H.P. Belgian compound engine per B.H.P. hour at the highest superheating of 307° F. is 220 B.T.U. The turbine, therefore, probably holds the record for brake horse-power econ- omy over the piston engine for superheated steam by a margin of about 3%, although had the compound engine been of the same horse-power as the turbine, so that its friction load would be onlv 8% of its power instead of the 13% here allowed, it would have excelled the turbine in brake horse-power economy by a margin of about 2.5%. The Sulphur-dioxide Addendum. — If the expansion in piston engines ECONOMIC PERFORMANCE OF STEAM-ENGINES. 979 could continue until the pressure of 1 pound was attained before exhaust occurred, considerable more work could be obtained from the steam. This cannot be done, for two reasons: first, because the low cylinder would have to be about five times greater in volume, which is commercially impracticable; and, second, because the velocity of exit through the largest exhaust ports possible is so great that the frictional resistance of the steam makes the back pressure from 1 to 3 pounds higher than the condenser pressure in the best engines of ordinary piston speed. All the work due to this extra expansion can be obtained by exhausting the steam at 6 lbs. pressure against a nest of tubes containing sulphur dioxide which is thereby boiled to a vapor at about 170 lbs. pressure. Professor Josse, of Berlin, has perfected this sulphur-dioxide system of improvement, and reliable tests have shown that if cooling water of 65° is available, and to the extent of about twice the quantity usually em- ployed for condensing steam under 28 ins. of vacuum, a sulphur-dioxide cylinder of about half the size of the high-pressure cylinder of a com- pound engine will do sufficient work to improve the best economy of such engines at least 15%. The steam turbine expands its steam to the pressure of its exhaust chamber, and as unlimited escape ports can be provided from this chamber to a condenser, it follows that the turbine can practically expand its steam to the pressure of the condenser. There- fore a steam turbine attached to a piston engine to operate with the latter's exhaust should effect the same saving as the sulphur-dioxide cylinder. Standard Dimensions of Direct-connected Generator Sets. From a report by a committee of the A. S. M. E., 1901. Capacity of unit, K.W 25 35 50 75 100 150 200 Revolutions per minute 310 300 290 275 260 225 200 Armature bore, center crank engines . 4 4 41/2 51/2 6 7 8 Armature bore, side-crank engines .. . 41/2 51/2 6V2 71/2 8 1/2 10 11 The diameter of the engine shaft at the armature fit is 0.001 in. greater than the bore, for bores up to and including 6 ins., and 0.002 in. greater for bores 6 1/2 ins. and larger. Dimensions of Some Parts of Large Engines in Electric Plants. — The Electrical World, Sept. 27, 1902, gives a table of dimensions of the engines in the five large power stations in New York City at that date. The following figures are selected from the table. Name of station Metro- politan. Manhat- tan. Kings- bridge. Rapid Transit. Edison. Type of engine Vert. Cross- Comp. Double, 2hor. 2 vert. Cyis. Vert. Cross- Comp. Double, 2 hor. 2 vert. Cyls. 3 Cyl. Vert. Rated H.P Cylinders, all 60-in. 4500 46,86 9, 10 14 X 14 14 X 14 27 ft. 4 in. 37 in. 34X60 8000 44,88 8 18 x 18 12X 12 25 ft. 3 in. 37 in. 34X60 4500 46, 86 9, 10 14 X 14 14 X 14 27 ft. 39 in. 34X60 8900 42, 86 8, 10 20 X 18 12X 12 25 ft. 3 in. 37 in. 34X60 5200 431/2,2-751/2 9 22 & 16 X 14 Piston rods, diam. in., 14 X 14 Shaft length 35 ft max. diam bearings 293/ 8 in. 26X60 The shafts are hollow, with a 16-in. hole, except the Edison which has 10 in. The speed of all the engines is 75 r.p.m., or 750 ft. per min. The crank pins of the Manhattan and Rapid Transit engines each are attached to two connecting rods, side by side, hor. and vert., each rod having a bearing 9 in. long on the pin. The crank pins of the Edison engine are 16 in. diam. for the side-cranks, and 22 in. for the center-crank. 980 THE STEAM-ENGINE. Some Large Rolling-Mill Engines. P, J Fly-wheel. Cylinders. Ph Type. g^ Location. Builders. o rt Ph~ Diam. Wt. ft. lbs. 1 44 & 82x60 65 Cross-C. 140 24 150,000 Republic I. &S Co., Youngs- town, Ohio. Filer & Stowell. 2 46 & 80x60 80 Tandem. 150 24 110,000 Carnegie S. Co., Donora, Pa. Wiscon- sin Eng. Co. Wm. Tod 3 52 & 90x60 25 250,000 Youngstown, Co. Ohio. 4 2 each Double 150 none Carnegie S. Co., Allis 42& 70x54 Tandem. S. Sharon, Pa. Carnegie S. Co.,Du- quesne, Pa. Chal- mers Co. Mackin- tosh, b 2 each 60 Double 150 none Jones & Hemp- 44 & 70X60 Tandem Laughlin Steel Co., hill & Co. Alequippa, I Pa. J Some details: Main bearings, No. 1, 25 X 431/2 in.; No. 2, 30 X 52 in.; No. 3, 30 X 60 in. Shaft diam. at wheel pit, No. 1, 26 in.; No. 3, 36 in. Crank pins, No. 1, h.p. 14 X 14; l.p., 14 X 23 in.; No. 2, 18 X 18 in. Crosshead pins, No. 1, 12 X 14; No. 2, 16 X 20 in. No. 4 is a reversing engine, with the Marshall gear. No. 5 is a reversing engine with piston valves below the cylinders. Counterbalancing Engines. — Prof. Unwin gives the formula for counterbalancing vertical engines: Wi = W2r/p (1) in which Wi denotes the weight of the balance weight and p the radius to its center of gravity, Wi the weight of the crank-pin and half the weight of the connecting-rod, and r the length of the crank. For horizontal engines: Wi = 2/ 3 (W 2 + Wz) r/p to 3/ 4 (Wo + Wz) r/p, . • (2) in which W3 denotes the weight of the piston, piston-rod, cross-head, and the other half of the weight of the connecting-rod. The American Machinist, commenting on these formulae, says: For horizontal engines formula (2) is often used; formula (1) will give a coun- terbalance too light for vertical engines. We should use formula (2) for computing the counterbalance for both horizontal and vertical engines, excepting locomotives, in which the counterbalance should be heavier. For an account of experiments on counterbalancing large engines, with a method of recording vibrations, see paper by D. S. Jacobus, Trans. A. S. M. E., 1905. Preventing Vibrations of Engines. — Many suggestions have been made for remedying the vibration and noise attendant on the working of the big engines which are employed to run dynamos. A plan which has given great satisfaction is to build hair-felt into the foundations of the engine. An electric company has had a 90-horse-power engine removed from its foundations, which were then taken up to the depth of 4 feet. A layer of felt 5 inches thick was then placed on the foundations and run up 2 feet on all sides, and on the top of this the brickwork was built up. — Safety Valve. Steam-engine Foundations Embedded in Air. — In the sugar- refinery of Claus Spreckels, at Philadelphia, Pa., the engines are distrib- uted practically all over the buildings, a large proportion of them being on upper floors. Some are bolted to iron beams or girders, and are con- COMMERCIAL ECONOMY — COSTS OF POWER. 981 sequently innocent of all foundation. Some of these engines ran noise- lessly and satisfactorily, while others produced more or less vibration and rattle. To correct the latter the engineers suspended foundations from the bottoms of the engines, so that, in looking at them from the lower floors, they were literally hanging in the air. — Iron Age, Mar. 13, 1890. COMMERCIAL ECONOMY. — COSTS OF POWER. The Cost of Steam Power is an exceedingly variable quantity. The principal items to be considered in estimating total annual cost are: load factor ; hours run per year ; percentage of full load at different hours of the day ; cost and quality of fuel ; boiler efficiency and steam consumption of engines at different loads ; cost of water and other supplies ; cost of labor, first cost of plant, depreciation, repairs, interest, insurance and taxes. In figuring depreciation not only should the probable life of the several parts of the plant, such as buildings, boilers, engines, condensers, etc., be considered, but also the possibility of part of the plant, or the whole of it, depreciating rapidly in value on account of obsolescence of the machinery or of changes in the conditions of the business. When all of the heat in the exhaust steam from engines and pumps, in- cluding water of condensation, is used for heating purposes the fuel cost of steam-engine power may be practically nothing, since the exhaust contains all of the heat in the steam delivered to the engine except from 5 to 10 per cent which is converted into work, and a trifling amount lost by radiation. Most Economical Point of Cut-off in Steam-engines. (See paper by Wolff and Denton, Trans. A. S. M. E., vol. ii, p. 147-281; also, Ratio of Expansion at Maximum Efficiency, R. H. Thurston, vol. ii, p. 128.) — The problem of the best ratio of expansion is not one of economy of con- sumption of fuel and economy of cost of boiler alone. The question of in- terest on cost of engine, depreciation of value of engine, repairs of engine, etc., enters as well; for as we increase the rate of expansion, and thus, within certain limits fixed by the back-pressure and condensation of steam, decrease the amount of fuel required and cost of boiler per unit of work, we have to increase the dimensions of the cylinder and the size of the engine, to attain the required power. We thus increase the cost of the engine, etc., as we increase the ^ate of expansion, while at the same time we decrease the fuel consumption, the cost of boiler, etc. So that there is in every engine some point of cut-off, determinable by calculation and graphical construction, which will secure the greatest efficiency for a given expenditure of money, taking into consideration the cost of fuel, wages of engineer and firemen, interest on cost, depreciation of value, repairs to and insurance of boiler and engine, and oil, waste, etc., used for engine. In case of freight-carrying vessels, the value of the room occupied by fuel should be considered in estimating the cost of fuel. Type of Engine to be used where Exhaust-steam is needed for Heating. — In many factories more or less of the steam exhausted from the engines is utilized for boiling, drying, heating, etc. Where all the exhaust-steam is so used the question of economical use of steam in the engine itself is eliminated, and the high-pressure simple engine is entirely suitable. Where only part of the exhaust-steam is used, and the quantity so used varies at different times, the question of adopting a simple, a condensing, or a compound engine becomes more complex. This problem is treated by C. T. Main in Trans. A. S. M. E., vol. x, p. 48. He shows that the ratios of the volumes of the cylinders in compound engines should vary according to the amount of exhaust-steam that can be used for heating. A case is given in which three different pressures of steam are required or could be used, as in a worsted dye-house: the high or boiler pressure for the engine, an intermediate pressure for crabbing, and low- pressure for boiling, drying, etc. If it did not make too much compli- cation of parts in the engine, the boiler-pressure might be used in the high- pressure cylinder, exhausting into a receiver from which steam could be taken for running small engines and crabbing, the steam remaining in the receiver passing into the intermediate cylinder and expanded there to from 5 to 10 lbs. above the atmosphere and exhausted into a second receiver. From this receiver is drawn the low-pressure steam needed for drying, boiling, warming mills, etc., the steam remaining in the receiver passing into the condensing cylinder. 982 THE STEAM-ENGINE* Cost of Steam-power. (Chas. T. Main, Trans. A. S. M. E„ X.* 48;)— Estimated costs in New England in 1888, per horse-power* based on engines of 1000 H.P. Compound Condens* Non^con- Engine. ing Engine, densing Engine. 1. Cost engine and piping, complete. .. .$25.00 $20.00 $17.50 2. Engine-house 8.00 7.50 7.50 3. Engine foundations 7.00 5.50 4.50 4. Total engine plant 40.00 33.00 29.50 5. Depreciation, 4% on total cost. ..... 1.60 1-32 1.18 6. Repairs, 2% on total cost 0.80 0.66 0.59 7. Interest, 5% on total cost 2.00 1.65 1.475 8. Taxation, 1.5% on 3/ 4 cost 0.45 0.371 0.332 9. Insurance on engine and house. .... . 0.165 0.138 0.125 10. Total of lines 5, 6, 7, 8, 9 5.015 4.139 3.702 11. Cost boilers, feed-pumps, etc 9.33 13.33 16.00 12. Boiler-house 2.92 4.17 5.00 13. Chimney and flues 6.11 7.30 8.00 14. Total boiler-plant 18.36 24.80 29.00 15. Depreciation, 5% on total cost 0.918 1.240 1.450 16. Repairs, 2% on total cost 0.367 0.496 0.580 17. Interest, 5% on total cost 0.918 1.240 1.450 18. Taxation, 1.5% on 3/ 4 cost 0.207 0.279 0.326 19. Insurance, 0.5% on total cost. 0.092 0.124 0.145 20. Total of lines 15 to 19 ...... . 2.502 3.379 3.951 21. Coal used per I.H.P. per hour, lbs. . . 1.75 2.50 3.00 22. Cost of coal per I.H.P. per day of 10 1/4 cts. cts. cts. hours at $5.00 per ton of 2240 lbs 4.00 5.72 6.86 23. Attendance of engine per day 0.60 0.40 0.35 24. Attendance of boilers per day. ..... . 0.53 0.75 0.90 25. Oil, waste, and supplies, per day .... 0.25 0.22 0.20 26. Total daily expense 5.38 7.09 8.31 27. Yearly running expense, 308 days, per I.H.P $16,570 $21,837 $25,595 28. Total yearly expense, lines 10, 20, and 27 24.087 29,355 33.248 29. Total yearly expense per I.H.P. for power if 50% of exhaust-steam is used for heating 12.597 14.90? 16,663 30. Total if all exhaust-steam is used for heating 8.624 7.916 7.700 When exhaust-steam or a part of the receiver-steam is used for heating, or if part of the steam in a condensing engine is diverted from the con- denser, and used for other purposes than power, the value of such steam should be deducted from the cost of the total amount of steam generated in order to arrive at the cost properly chargeable to power. The figures in lines 29 and 30 are based on an assumption made by Mr. Main of losses Of heat amounting to 25% between the boiler and the exhaust-pipe, an allowance which is probably too large. See also two papers by Chas. E. Emery on "Cost of Steam Power," Trans. A. S. M. E., vol. xii, Nov., 1883, and Trans. A. I. E. E., vol. x, Mar., 1893. Decourcey May (Trans. A. S. M.E., 1894) gives the following estimates COMMERCIAL ECONOMY — COSTS OF POWER. 983 of the annual cost of power with different types of engine. He figures interest and depreciation each at 5%, insurance at 1%, and taxes at 11/2% of the cost of the plant. No cost of water is charged. Cost of coal per 2240 lbs . Cost of 1 I.H.P. per year. 365 days of 24 hours. 308 days of 10 1/4 hours. Triple-expansion pumping, 20 revs Triple-expansion without pumps, 50 revs Compound mill, best engine Compound mill, average.. . Compound elec. light, av. . Compound trolley Triple-expansion trolley. . . Condensing mill Non-cond., 50 to 200 H.P.. . 55 61 33 39 36 44 46 52 139 157 58 68 54 64 52 61 76 81 33 35 18 20 19 21 25 28 84 90 32 36 29 33 29 33 53 57 Cost of Coal for Steam-power. — The following table shows the amount and the cost of coal per day and per year for various horse-powers, from 1 to 1000, based on the assumption of 4 lbs. of coal being used per hour per horse-power. It is useful, among other tilings , in estimating the saving that may be made in fuel by substituting more economical boilers and engines for those already in use. Thus with coal at $3.00 per ton of 2000 lbs., a saving of $9000 per year in fuel may be made by replacing a steam plant of 1000 H.P., requiring 4 lbs. of coal per hour per horse-power, with one requiring only 2 lbs. Coal Consumption, at 4 lbs. per H.P. hour; 10 hours a day; 300 days per Year. $2 per Short Ton. $3 per Short Ton. $ S 4 per hort % 1 Lbs. Long Tons. Short Tons. ron. Cost in Cost in Cost in Per Day. Per Day. Per Year. Per Dav. Per Yr. Dollars. Dollars. Dollars. Day. Yr. Day. Yr. Day. Yr. 1 40 0.0179 53.57 0.02 6 0.04 12 0.06 18 08 24 10 400 0.1786 53.57 0.20 60 0.40 120 0.60 180 80 240 25 1,000 0.4464 133.92 0.50 150 1.00 300 1.50 450 2 00 600 50 2,000 0.8928 267.85 1.00 300 2.00 600 3.00 900 4 00 1,200 75 3,000 1.3393 401.78 1.50 450 3 00 900 4 50 1,350 6 00 1,800 100 4,000 1.7857 535.71 2.00 600 4 00 1,200 6 00 1.800 8 00 2,400 150 6,000 2.6785 803.56 3.00 900 6 00 1,800 9 00 2,700 12 00 3,600 200 8,000 3.5714 1,071.42 4 00 1,200 8 00 2,400 17 00 3,600 16 00 4,800 250 10,000 4.4642 1,339.27 5 00 1 500 10 CO 3,000 15 00 4.500 20 00 6,000 300 12,000 5.3571 1,607.13 6 00 1 800 12 00 3,600 18 00 5,400 24.00 7,200 350 14,000 6.2500 1,874.98 7.00 2 100 14 00 4,200 7.1 00 6,200 28.00 8,400 400 16,000 7.1428 2,142.84 8.00 2 400 16 00 4,800 24 00 7,200 32.00 9.600 450 18,000 8.0356 2,410.69 9.00 2 700 18,00 5,400 27 00 8,100 36.00 10,800 500 20.000 8.9285 2,678.55 10 00 3,000 20 00 6,000 30 00 9,000 40.00 12,000 600 24,000 10.7142 3,214.26 12 00 3 600 7.4 00 7,200 36 00 10,800 48.00 14,400 700 28,000 12.4999 3,749.97 14.00 4 200 28 00 8,400 42 00 11,600 56.00 16,800 800 32,000 14.2856 4,285. 68 16.00 4,800 32 00 9,600 48 00 12,400 64.00 19,200 900 36,000 16.0713 4,821.39 18 00 5,400 36 00 10,800 54 00 14.200 72 (Ml 21,600 1000 40,000 17.8570 5,357. 10 20.00 6,000 40.00 12,000 60.00 18,000 80.00 24,000 984 THE STEAM-ENGINE. It is usual to consider that a factory working 10 hours a day requires 10 1/2 hours coal consumption on account of the coal used in banking or in starting the fires, and that there are 306 working days in the year. For these conditions multiply the costs given in the table by 1.071. For 24 hours a day 365 days in the year, multiply them by 2.68. For other rates of coal consumption than 4 lbs. per H.P. hour, the figures are to be modified proportionately. Relative Cost of Different Sizes of Steam-engines. (From catalogue of the Buckeye Engine Co., Part III.) Horse-power. Cost per H.P., $ 50 75 20 171/2 150 141/2 200 131/2 300 123/ 4 500 600 700 800 12.8 131/4 14 15 Relative Commercial Economy of Best Modern Types of Com- pound and Triple-expansion Engines. (J. E. Denton, American Machinist, Dec. 17, 1891.) — The following table and deductions show the relative commercial economy of the compound and triple types for the best stationary practice in steam plants of 500 indicated horse-power. The table is based on the tests of Prof. Schroter, of Munich, of engines built at Augsburg, and those of Geo. H. Barrus on the best plants of America, and of detailed estimates of cost obtained from several first- class builders. Trip motion, or Corliss engines of the twin-compound-re- ceiver condensing type, ex- panding 16 times. Boiler pressure 120 lbs. Trip motion, or Corliss engines of the triple-expansion four- cylinder-receiver condensing type, expanding 22 times. Boiler pressure 150 lbs. The figures in the first column represent the best recorded performance (1891), and those in the second column the probable reliable performance. The following table shows the total annual cost of operation, with coal at $4.00 per ton, the plant running 300 days in the year, for 10 hours and for 24 hours per day. f Lbs. water per hour per ) , Q A 1 a n H.P., by measurement, j ld, ° 14,u Lbs. coal per hour per j H.P., assuming 8.5 lbs. J 1 . 60 1 . 65 actual evaporation. ) Lbs. water per hour per I 1Q , R ,„ on H.P., by measurement. J lzOD l^.ou Lbs. coal per hour per ) H. P., assuming 8.5 lbs. J 1.48 1.50 actual evaporation. ) 10 24 PerH.P. $9.90 9.00 0.90 Per H.P. $28.50 25.92 2.60 $0.23 0.23 0.15 0.06 $0.23 0.23 Annual extra cost of oil, 1 gallon per 24-hour day, at $0.50, or 15% of extra fuel cost 0.36 Annual extra cost of repairs at 3% on $4.50 per 24 0.14 $0.67 $0.96 $0.23 $1.64 Increased cost of triple-expansion plant per horse-power, including boilers, chimney, heaters, foundations, piping and erection $4.50 Taking the total cost of plants at $36.50 and $41 per horse- power re- spectively, the figures in the table imply that for coal at $4 per ton a COMMERCIAL ECONOMY — COSTS OF POWER. 985 triple expansion 500 H.P. plant costs $20,500, and saves about $114 per year in 10-hour service, or $826 in 24-hour service, over a compound plant, thereby saving its extra cost in 10-hour service in about 193/4 years, or in 24-hour service in about 23/4 years. Power Plant Economics. (H. G. Stott, Trans. A. I. E. E., 1906.) — The following table gives an analysis of the heat losses found in a year's operation of one of the most efficient plants in existence. AVERAGE LOSSES IN THE CONVERSION OF 1 LB. OF COAL INTO ELECTRICITY. B.T.U. % B.T.U. % 1. B.T.U. per lb. of coal supplied 14,150 100.0 2. Loss in ashes 340 2.4 3. Loss to stack 3,212 22.7 4. Loss in boiler radiation and air leakage 1,131 8.0 5. Returned by feed-water heater 441 3.1 6. Returned by economizer 960 6.8 7. Loss in pipe radiation 28 0.2 8. Delivered to circulator 223 1.6 9. Delivered to feed pump 203 1.4 10. Loss in leakage and high-pressure drips 152 1.1 11. Delivered to small auxiliaries 51 0.4 12. Heating 31 0.2 13. Loss in engine friction Ill 0.8 14. Electrical losses 36 0.3 15. Engine radiation losses 28 0.2 16. Rejected to condenser 8,524 60.1 17. To house auxiliaries 29 0.2 14,099 99.6 Delivered to bus bar 1,452 10.3 The following notes concerning power-plant economy are condensed from Mr. Stott's paper. Item 1. B.T.U. per lb. of coal. The coal is bought and paid for on the basis of the B.T.U. found by a bomb calorimeter. Item 3. The chimney loss is very large, due to admitting too much air to the combustion chamber. This loss can be reduced about half by the use of a CO2 recorder and proper management of the fire. Item 4. This loss is largely due to infiltration of air into the brick setting. It can be saved by having an air-tight sheet-iron casing enclosing a magnesia lining outside of the brickwork. Item 5. All auxiliaries should be driven by steam, so that their exhaust may be utilized in the feed-water heater. Item 6. In all cases where the load factor exceeds 25% the investment in economizers will be justified. Item 7. The pipes are covered with two layers of covering, each about 1.5 in. thick. Item 10. The high-pressure drips can be returned to ttie boiler, so practically all the loss under this heading is recoverable. Item 13. Recent tests of a 7500-H.P. reciprocating engine show a mechanical efficiency of 93.65%, or an engine friction of 6.35%. The engine is lubricated by the flushing system. Item 16. The maximum theoretical efficiency of an engine working between 175 lbs. gauge and 28 ins. vacuum is (Ti - r 2 ) h- Ti = (837 - 560) -h 837 = 33%. The actual best efficiency of this engine is 17 lbs. per K.W.-hour = 16.7% thermal efficiency: dividing by 0.98, the generator efficiency, gives the net thermodynamic efficiency of the engine, = 17%. The difference between the theoretical and the actual efficiency is 33 - 17 = 16%, of which 6.35% is due to engine friction, and the balance, 9.65%, is due to cylinder con- 986 THE STEAM-ENGINE. densation, incomplete expansion, and radiation. [Some of this difference is due to the fact that the engine does not work on the Carnot cycle, in which the heat is all received at the highest temperature, and part of this loss might be saved by the Nordberg feed-water heating system. There may also be a slight loss from leakage. W.K.J Superheated steam, to such an extent as to insure dry steam at the point of cut-off in the low- pressure cylinder, might save 5 or 6%. The present type of power plant using reciprocating engines can be im- proved in efficiency as follows: Reduction of stack losses, 12%; boiler radiation and leakage, 5%; by superheating, 6%; resulting in a net in- crease of thermal efficiency of the entire plant of 4.14% and bringing the total from 10.3 to 14.44%. The Steam Turbine. — The best results from the steam turbine up to date show that its economy on dry saturated steam is practically equal to that of the reciprocating engine, and that 200° superheat reduces its steam consumption 13.5%. The shape of the economy curve is much flatter [from 3300 to 8000 K. W. the range of steam consumption is between 14.6 and 15.0 lbs. per K.W.-hour], so that the all-day efficiency would be considerably better than that of the reciprocating engine, and the cost would be about 33% less for the combined steam motor and electric generator. High-pressure Reciprocating Engine with Low-pressure Turbine. — The reciprocating engine is more efficient than the turbine in the higher pres- sures, while the turbine can expand to lower pressures and utilize the gain of full expansion. The combination of the two would therefore be more efficient than a turbine alone. The Gas Engine. — The best result up to date obtained from gas pro- ducers and gas engines is about as follows: Loss in producer and auxiliaries, 20%; in jacket water, 19%; in exhaust gases, 30%; in engine friction, 6.5%; in electric generator, 0.5%. Total losses, 76%. Converted into electric energy, 24%. Only one important objection can be raised to this motor, that its range of economical load is practically limited to between 50% and full load. This lack of overload capacity is probably a fatal defect for the ordinary railway power plant acting under a violently fluctuating load, unless protected by a large storage-battery. At light loads the economy of gas and liquid fuel engines fell off even more rapidly than in steam-engines. The engine friction was large and nearly constant, and in some cases the combustion was also less perfect at light loads. At the Dresden Central Station the gas-engines were kept working at nearly their full power by the use of storage-batteries. The results of some experiments are given below: Brake-load, per Gas-engine, cu. ft. Petroleum Eng., Petroleum Eng., cent of full of Gas per Brake Lbs. of Oil per Lbs. of Oil per Power. H.P. per hour. B.H.P. per hr. B.H.P. per hr. 100 22.2 0.96 0.88 75 23.8 1.11 0.99 59 28.0 1.44 1.20 20 40.8 2.38 1.82 121/2 66.3 4.25 3.07 Combination of Gas Engines and Turbines. — A steam turbine unit can be designed to take care of 100% overload for a few seconds. If a plant were designed with 50% of its normal capacity in gas engines and 50% in steam turbines, any fluctuations in load likely to arise in practice could be taken care of. By utilizing the waste heat' of the gas engine in econ- omizers and superheaters there can be saved approximately 37% of this waste heat, to make steam for the turbines. The average total thermal efficiency of such a combination plant would be 24.5%. This combina- tion offers the possibility of producing the kilowatt-hour for less than one- half its present cost. The following table shows the distribution of estimated relative main- tenance and operation costs of five different types of plant, the total cost of current with the reciprocating engine plant being taken at 100. COMMERCIAL ECONOMY — COSTS OF POWER. 987 Recip- rocating Engines. Steam Turbines Recip- rocating Engines and Steam Turbines. Gas- Engine Plant. Gas Engines and Steam Turbines. Maintenance. 1. Engine room mechan- ical . 2. Boiler room or pro- ducer room 3. Coal- and ash-han- dling apparatus . . . 4. Electrical apparatus Operation. 5. Coal- and ash-han- dling labor 6. Removal of ashes .... 7. Dock rental 8. Boiler-room labor. . . . 9. Boiler-room oil, waste, etc 10. Coal 11. Water 12. Engine-room me- chanical labor 13. Lubrication 14. Waste, etc 15. Electrical labor Relative cost of mainte- nance and operation . . Relative investment in per cent 2.57 4.61 0.58 1.12 2.26 1.06 0.74 7.15 0.17 61.30 7.14 6.71 1.77 0.30 2.52 0.51 4.30 0.54 1.12 2.11 0.94 0.74 6.68 0.17 57.30 0.71 1.35 0.35 0.30 2.52 1.54 3.52 0.44 1.12 1.74 0.80 0.74 5.46 0.17 46.87 5.46 4.03 1.01 0.30 2.52 2.57 1.15 0.29 1.12 1.13 0.53 0.74 1.79 0.17 26.31 3.57 6.71 1.77 0.30 2.52 1.54 1.95 0.29 1.12 1.13 0.53 0.74 3.03 0.17 25.77 2.14 4.03 1.06 0.30 2.52 Storing Heat in Hot Water. — (See also p. 897.) There is no satisfac- tory method for equalizing the load on the engines and boilers in electric- light stations. Storage-batteries have been used, but they are expensive in first cost, repairs, and attention. Mr. Halpin, of London, proposes to store heat during the day in specially constructed reservoirs. As the water in the boilers is raised to 250 lbs. pressure, it is conducted to cylin- drical reservoirs resembling English horizontal boilers, and stored there for use when wanted. In this way a comparatively small boiler-plant can be used for heating the water to 250 lbs. pressure all through the twenty-four hours of the day, and the stored water may be drawn on at any time, according to the magnitude of the demand. The steam-engines are to be worked by the steam generated by the release of pressure from this water, and the valves are to be arranged in such a way that the steam shall work at 130 lbs. pressure. A reservoir 8 ft. in diameter and 30 ft. long, containing 84,000 lbs. of heated water at 250 lbs. pressure, would supply 5250 lbs. of steam at 130 lbs. pressure. As the steam consump- tion of a condensing electric-light engine is about 18 lbs. per horse-power hour, such a reservoir would supply 286 effective horse-power hours. In 1878, in France, this method of storing steam was used on a tramway. M. Francq, the engineer, designed a smokeless locomotive to work by steam-power supplied by a reservoir containing 400 gallons of water at 220 lbs. pressure. The reservoir was charged with steam from a stationary boiler at one end of the tramway. An installation of the Rateau low-pressure turbine and regenerator system at the rolling mill of the International Harvester Co., in Chicago, is described in Power, June, 1907. The regenerator is a cylindrical shell 11 1/2 ft. diam., 30 ft. long, containing six large elliptical tubes perforated with many 3/4-in. holes through which exhaust steam from a reversing THE STEAM-ENGINE. blooming-mill engine enters the water contained in the shell. A large steam pipe leads from the shell to the turbine. A series of tests of the combination was made, giving results as follows: The 42 X 60 in. blooming mill engine developed 820 I.H.P. on the average, with a water rate of 64 lbs. per I.H.P. hour. It delivered its exhaust, averaging a little above at- mospheric pressure, to the regenerator, at an irregular rate corresponding to the varying work of the rolling-mill engine. The regenerator furnished steam to the turbine, which in four different tests developed 444, 544, 727 and 869 brake H.P. at the turbine shaft, with a steam consumption of 47.7, 37.1, 30.7 and 33.7 lbs. of steam per B.H.P. hour at the turbine. Had the turbine been of sufficient capacity to use all the exhaust of the mill engine, 1510 H.P. might have been delivered at the switchboard, which added to the 820 of the mill engine would make 2330 H.P. for 52,400 lbs. of steam, or a steam rate of 22.5 lbs. per H.P. hour for the combination. UTILIZING THE SUN'S HEAT AS A SOURCE OF POWER. John Ericsson, 1868-1875, experimented on "solar engines," in which reflecting surfaces concentrated the sun's rays at a central point causing them to boil water. A large motor of this type was built at Pasadena, Cal., in 1898. The rays were concentrated upon a water heater through which ether or sulphur dioxide was pumped in pipes, and utilized in a vapor engine. The apparatus was commercially unsuccessful oh account of variable weather conditions. Eng. News, May 13, 1909, describes the solar heat systems of F. Shuman and of H. E. Willsie and John Boyle, Jr. In the Shuman invention a tract of land is rolled level, forming a shallow trough. This is lined with asphaltum pitch and covered with about 3 ins. of water. Over the water about Vi6 in. of paraffine is flowed, leaving between this and a glass cover about 6 ins. of dead air space. It is esti- mated that a power plant of this type to cover a heat-absorption area of 160,000 sq. ft., or nearly four acres, would develop about 1000 H.P. Provision is made for storing hot water in excess of the requirements of a low-pressure turbine during the day, to be utilized for running the turbine during the period when there is no absorption of heat. The heated water is run from the heat absorber to the storage tank, thence to the turbine, through a condenser and back to the heat absorber. The water enters the thermally insulated storage tank, or the turbine, at about 202° F. With a vacuum of 28 ins. in the condenser, the boiling-point of the water is reduced to 102°, and as it enters the turbine nearly 10% explodes into steam. Mr. Shuman estimates that a 1000-H.P. plant built upon his plan would cost about $40,000. The Willsie and Boyle plant also utilizes the indirect system of absorb- ing solar heat and storing the hot water in tanks. This hot water cir- culates in a boiler containing some volatile liquid, and the vapor generated is used to operate the engine, is condensed, and returned to the boiler to be used again. Mr. Willsie compares the cost per H.P.-hour in a 400-H.P. steam-electric and solar-electric power plant, and finds that the steam plant would have to obtain its coal for $0.66 a ton to compete with the sun power plant in districts favorable to the latter. RULES FOR CONDUCTING STEAM-ENGINE TESTS. A committee of the Am. Soc. M. E. in 1902 made a report on Engine Tests, which is printed in the Transactions for that year, and also in a pamphlet of 78 pages. A greatly condensed abstract only can be given here. Engineers making tests of engines should have the complete report. In the introduction to the report the Committee says: The heat consumption of a steam-engine plant is ascertained by meas- uring the quantity of steam consumed by the plant, calculating the total heat of the entire quantity, and crediting this total with that portion of the heat rejected by the plant which is utilized and returned to the boiler. The term "engine plant" as here used should include the entire equip- ment of the steam plant which is concerned in the production of the power, embracing the main cylinder or cylinders: the jackets and reheaters: the air, circulating, and boiler-feed pumps, if steam driven; and any other RULES FOR CONDUCTING STEAM-ENGINE TESTS. 989 steam-driven mechanism or auxiliaries necessary to the working of the engine. It is obligatory to thus charge the engine with the steam used by necessary auxiliaries in determining the plant economy, for the reason that it is itself finally benefited, or should be so benefited, by the heat which they return; it being generally agreed that exhaust steam from such auxiliaries should be passed through a feed-water heater, and the heat thereby carried back to the boiler and saved. In that large class of steam engines which are required to run at a cer- tain limited and constant speed, there should be a considerable reserve of capacity beyond the rated power. It is our recommendation that when a steam engine is operating at its rated power at a given pressure there should be a sufficient reserve to allow a drop of at least 15 per cent in the gauge pressure without sensible reduction in the working speed of the engine, and to allow an overload at the stated pressure amounting to at least 25 per cent. Rules for Conducting Steam-engine Tests. Code of 1902. I. Object of Test. — Ascertain at the outset the specific object of the test, whether it be to determine the fulfillment of a contract guarantee, to ascertain the highest economy obtainable, to find the working economy and defects under conditions as they exist, to ascertain the performance under special conditions, to determine the effect of changes in the condi- tions, or to find the performance of the entire boiler and engine plant, and prepare for the test accordingly. II. General Condition of the Plant. — Examine the engine and the entire plant concerned in the test ; note its general condition. and any points of design, construction, or operation which bear on the objects in view. Make a special examination of the valves and pistons for leakage by apply- ing the working pressures with the engine at rest, and observe the quantity of steam, if any, blowing through per hour. III. Dimensions, etc. — Measure or check the dimensions of the cylin- ders when they are hot. If they are much worn, the average diameter should be determined. Measure also the clearance. If the clearance cannot be measured directly, it can be determined approximately from the working drawings of the cylinder. IV. Coal. — When the trial involves the complete plant, embracing boilers as well as engine, determine the character of coal to be used. The class, name of the mine, size, moisture, and quality of the coal should be stated in the report. It is desirable, for purposes of comparison, that the coal should be of some recognized standard quality for the locality where the plant is situated. V. Calibration of Instruments. — All instruments and apparatus should be calibrated and their reliability and accuracy verified by comparison with recognized standards. VI. Leakages of Steam, Water, etc. — In all tests except those of a com- plete plant made under conditions as they exist/the boiler and its con- nections, both steam and feed, as also the steam piping leading to the engine and its connections, should, so far as possible, be made tight. All connections should, so far as possible, be visible and be blanked off, and where this cannot be done, satisfactory assurance should be obtained that there is no leakage either in or out. VII. Duration of Test. — The duration of a test should depend largely upon its character and the objects in view. The standard heat test of an engine, and, likewise, a test for the simple determination of the feed- water consumption, should be continued for at least five hours, unless the class of service precludes a continuous run of so long duration. It is desirable to prolong the test the number of hours stated to obtain a num- ber of consecutive hourly records as a guide in analyzing the reliability of the whole. The commercial test of a complete plant, embracing boilers as well as engine, should continue at least one full dav of twenty-four hours, whether the engine is in motion during the entire time or not. A continuous coal test of a boiler and engine should be of at least ten hours' duration, or the nearest multiple of the interval between times of cleaning fires. VIII. Starting and Stopping a Test. — (a) Standard Heat Test and Feed- Water Test of Engine: The engine having been brought to the normal 990 THE STEAM-ENGINE. condition of running, and operated a sufficient length of time to be thor- oughly heated in all its parts, and the measuring apparatus having been adjusted and set to work, the height of water in the gauge glasses of the boilers is observed, the depth of water in the reservoir from which the feed water is supplied is noted, the exact time of day is observed, and the test held to commence. Thereafter the measurements determined upon for the test are begun and carried forward until its close. When the time for the close of the test arrives, the water should, if possible, be brought to the same height in the glasses and to the same depth in the feed-water reservoir as at the beginning, delaying the conclusion of the test if neces- sary to bring about this similarity of conditions. If differences occur, the proper corrections must be made. (&) Complete Engine and Boiler Test: For a continuous running test of combined engine or engines, and boiler or boilers, the same directions > apply for beginning and ending the feed-water measurements as those just referred to. The time of beginning and ending such a test should be the regular time of cleaning the fires, and the exact time of beginning and ending should be the time when the fires are fully cleaned, just preparatory to putting on fresh coal. For a commercial test of a combined engine and boiler, whether the engine runs continuously for the full twenty-four hours of the day, or only a portion of the time, the fires in the boilers being banked during the time when the engine is not in motion, the beginning and ending of the test should occur at the regular time of cleaning the fires, the method followed being that already given. In cases where the engine is not in continuous motion, as, for example, in textile mills, where the working time is ten or eleven hours out of the twenty-four, and the fires are cleaned and banked at the close of the day's work, the best time for starting and stopping a test is the time just before banking, when the fires are well burned down and the thickness and condition can be most satisfactorily judged. IX. Measurement of Heat Units Consumed by the Engine. — The meas- urement of the heat consumption requires the measurement of each supply of feed water to the boiler — that is, the water supplied by the main feed pump, that supplied by auxiliary pumps, such as jacket water, water from separators, drips, etc., and water supplied by gravity or other means; also the determination of the temperature of the water supplied from each source, together with the pressure and quality of the steam. The temperatures at the various points should be those applying to the working conditions. The heat to be determined is that used by the entire engine equipment, embracing the main cylinders and all auxiliary cylinders and mechanism concerned in the operation of the engine, including the air pump, circu- lating pump, and feed pumps, also the jacket and reheater when these are used. The steam pressure and the quality of the steam are to be taken at some point conveniently near the throttle valve. The quantity of steam used by the calorimeter must be determined and properly allowed for. X. Measurement of Feed Water or Steam Consumption of Engine, etc. — The method of determining the steam consumption applicable to all plants is to measure all the feed water supplied to the boilers, and deduct there- from the water discharged by separators and drips, as also tne water and steam which escapes on account of leakage of the boiler and its pipe con- nections and leakage of the steam main and branches connecting the boiler and the engine. In plants where the engine exhausts into a surface con- . denser the steam consumption can be measured by determining the quan- tity of water discharged by the air pump, corrected for any leakage of the condenser, and adding thereto the steam used by jackets, reheaters, and auxiliaries as determined independently. The corrections or deductions to be made for leakage above referred to should be applied only to the standard heat-unit test and tests for deter- mining simply the steam or feed-water consumption, and not to coal tests of combined engine and boiler equipment. In the latter, no corrections should be made except for leakage of valves connecting to other engines and boilers, or for steam used for purposes other than the operation of the plant under test. Losses of heat due to imperfections of the plant should be charged to the plant, and only such losses as are concerned in the work- ing of the engine alone should be charged to the engine. KULES FOR CONDUCTING STEAM-ENGINE TESTS. 991 XI. Measurement of Steam used by Auxiliaries. — It is highly desirable that the quantity of steam used by the auxiliaries, and in many cases that used by each auxiliary, should be determined exactly, so that the net con- sumption of the main engine cylinders may be ascertained and a complete analysis made of the entire work of the engine plant. XII. Coal Measurement. — The coal consumption should be deter- mined for the entire time of the test. If the engine runs but a part of the time, and during the remaining portion the fires are banked, the measure- ment of coal should include that used for banking. XIII. Indicated Horse-power. — The indicated horse-power should be determined from the average mean effective pressure of diagrams taken at intervals of twenty minutes, and at more frequent intervals if the nature of the test makes this necessary, for each end of each cylinder. With variable loads, such as those of engines driving generators for elec- tric railroad work, and of rubber-grinding and rolling-mill engines, the diagrams cannot be taken too often. The most satisfactory driving rig for indicating seems to be some form of well-made pantograph, with driving cord of fine annealed wire leading to the indicator. The reducing motion, whatever it may be, and the connections to the indicator, should be so perfect as to produce diagrams of equal lengths when the same indicator is attached to either end of the cylinder, and produce a proportionate reduction of the motion of the piston at every point of the stroke, as proved by test. The use of a three-way cock and a single indicator connected to the two ends of the cylinder is not advised, except in cases where it is imprac- ticable to use an indicator close to each end. If a three-way cock is used, the error produced should be determined and allowed for. XIV. Testing Indicator Springs. — To make a perfectly satisfactory comparison of indicator springs with standards, the calibration should be made, if this were practical, under the same conditions as those pertaining to their ordinary use. XV. Brake Horse-power. — This term applies to the power delivered from the flywheel shaft of the engine. It is the power absorbed by a fric- tion brake applied to the rim of the wheel, or to the shaft. A form of brake is preferred that is self-adjusting to a certain extent, so that it will, of itself, tend to maintain a constant resistance at the rim of the wheel. One of the simplest brakes for comparatively small engines, which may be made to embody this principle, consists of a cotton or hemp rope, or a number of ropes, encircling the wheel, arranged with weighing scales. or other means for showing the strain. An ordinary band brake may also be constructed so as to embody the principle. The wheel should be pro- vided with interior flanges for holding water used for keeping the rim cool. XVI. Quality of Steam. — When ordinary saturated steam is used, its quality should be obtained by the use of a throttling calorimeter attached to the main steam pipe near the throttle valve. When the steam is super- heated, the amount of superheating should be found by the use of a ther- mometer placed in a thermometer-well filled with mercury, inserted in the pipe. The sampling pipe for the calorimeter should, if possible, be attached to a section of the main pipe having a vertical direction, with the steam preferably passing upward, and the sampling nozzle should be made of a half-inch pipe, having at least 20 Vs-in. holes in its perforated surface. XVII. Speed. — There are several reliable methods of ascertaining the speed, or the number of revolutions of the engine crank-shaft per minute. The most reliable method is the use of a continuous recording engine register or counter, taking the total reading each time that the general test data are recorded, and computing the revolutions per minute corresponding to the difference in the readings of the instrument. When the speed is above 250 revolutions per minute, it is almost impossible to make a satisfactory counting of the revolutions without the use of some form of mechanical counter. XVIII. Recording the Data. — Take note of every event connected with the progress of the trial whether it seems at the time to be important or unimportant. Record the time of every event, and time of taking every weight, and every observation. Observe the pressures, temperatures, water heights, speeds, etc., every twenty or thirty minutes when the con- 992 THE STEAM-ENGINE. ditions are practically uniform, and at much more frequent intervals ir the conditions vary. XIX. Uniformity of Conditions. — In a test having for an object the determination of the maximum economy obtainable from an engine, or where it is desired to ascertain with special accuracy the effect of pre- determined conditions of operation, it is important that all the condi- tions under which the engine is operated should be maintained uniformly constant. XX. Analysis of Indicator Diagrams. — (a) Steam Accounted for by the Indicator: The simplest method of computing the steam accounted for by the indicator is the use of the formula, M.E.P. ' which gives the weight in pounds per indicated horse-power per hour. In this formula the symbol " M.E.P. " refers to the mean effective pressure. In multiple-expansion engines, this is the combined mean effective pres- sure referred to the cylinder in question. C is the proportion of the stroke completed at points on the expansion line of the diagram near the actual cut-off or release; H the proportion of compression; and E the proportion of clearance; all of which are determined from the indicator diagram. Wc is the weight of one cubic foot of steam at the cut-off or release pressure; and Wh the weight of one cubic foot of steam, at the compression pressure; these weights being taken from steam tables. Should the point in the compression curve be at the same height as the point in the expansion curve, then Wc = Wh, and the formula becomes (13,750 + M.E.P.) X (C - H) X Wc, in which (C — H) represents the distance between the two points divided by the length of the diagram. When the load and all other conditions are substantially uniform, it is unnecessary to work -up the steam accounted for by the indicator from all the diagrams taken. Five or more sample diagrams may be selected and the computations based on the samples instead of on the whole. (6) Sample Indicator Diagrams: In order that the report of a test may afford complete information regarding the conditions of the test, sample indicator diagrams should be selected from those taken and copies ap- pended to the tables of results. In cases where the engine is of the multiple-expansion type these sample diagrams may also be arranged in the form of a "combined" diagram. (c) The Point of Cut-off: The term " cut-off" as applied to steam engines, although somewhat indefinite, is usually considered to be at an earlier point in the stroke than the beginning of the real expansion line. That the cut-off point may be defined in exact terms for commercial purposes as used in steam-engine specifications and contracts, the Committee recommends that, unless otherwise specified, the commercial cut-off, which seems to be an appropriate expression for this term, be ascertained as follows: Through a point showing the maximum pressure during admis- sion, draw a line parallel to the atmospheric line. Through the point on the expansion line near the actual cut-off, referred to in Section XX (a), draw a hyperbolic curve. The point where these two lines intersect is to be considered the commercial cut-off point. The percentage is then found by dividing the length of the diagram measured to this point, by the total length of the diagram, and multiplying the result by 100. The commercial cut-off, as thus determined, is situated at an earlier point of the stroke than the actual cut-off used in computing the "steam accounted for" bv the indicator and referred to in Section XX (a). (d) Ratio of Expansion: The "commercial" ratio of expansion is the auotient obtained bv dividing the volume corresponding to the piston displacement, including clearance, by the volume of the steam at the commercial cut-off, including clearance. In a multiple-expansion engine the volumes are those pertaining to the low-pressure cylinder and high- pressure cvlinder, respectively. The "ideal" ratio of expansion is the quotient obtained by dividing the volume of the piston displacement by the volume of the steam at the RULES FOR CONDUCTING STEAM-ENGINE TESTS. 993 cut-off (the latter being referred to the throttle-valve pressure), less the volume equivalent to that retained at compression. In a multiple-ex- pansion engine, the volumes to be used are those pertaining to the low- pressure cylinder and high-pressure cylinder, respectively. | (e) Diagram Factor: The diagram factor is the proportion borne by the actual mean effective pressure measured from the indicator diagram [ to that of a diagram in which the various operations of admission, expan- sion, release and compression are carried on under assumed conditions. The factor recommended refers to an ideal diagram which represents the maximum power obtainable from the steam accounted for by the indicator t diagrams at the point of cut-off, assuming first that the engine has no I clearance; second, that there are no losses through wire-drawing the steam during either the admission or the release; third, that the expansion line is a hyperbolic curve; and fourth, that the initial pressure is that of the boiler and the back pressure that of the atmosphere for a non-con- i densing engine, and of the condenser for a condensing engine. In cases where there is a considerable loss of pressure between the boiler 1 and the engine, as where steam is transmitted from a central plant to a i number of consumers, the pressure of the steam in the supply main should j be used in place of the boiler pressure in constructing the diagrams. XXI. Standards of Economy and Efficiency. — The hourly consumption of heat, determined by employing the actual temperature of the feed water to the boiler, as pointed out in Article IX of the Code, divided by the indicated and brake horse-power, that is, the number of heat units consumed per indicated and per brake horse-power per hour, are the stand- ards of engine efficiency recommended by the Committee. The consump- tion per hour is chosen rather than the consumption per minute, so as to conform with the designation of time applied to the more familiar units of coal and water measurement, which have heretofore been used. The British standard, where the temperature of the feed water is taken as that corresponding to the temperature of the back-pressure steam, allow- ance being made for any drips from jackets or reheaters, is also included in the tables. It is useful in this connection to express the efficiency in its more scien- tific form, or what is called the "thermal efficiency ratio." The thermal efficiency ratio is the proportion which the heat equivalent of the power developed bears to the total amount of heat actually consumed, as deter- mined by test. The heat converted into work represented by one horse- power is 1,980,000 foot-pounds per hour, and this divided by 778 equals 2545 British thermal units. Consequently, the thermal efficiency ratio is expressed by the fraction 2545 -h B.T.U. per H.P. per hour. XXII. Heat Analysis. — For certain scientific investigations, it is useful to make a heat analysis of the diagram, to show the interchange of heat from steam to cylinder walls, etc., which is going on within the cylin- der. This is unnecessary for commercial tests. XXIII. . Temperature- Entropy Diagram. — The study of the heat anal- ysis is facilitated by the use of the temperature-entropy diagram in which areas represent quantities of heat, the coordinates being the absolute temperature and entropy. XXIV. Ratio of Economy of an Engine to that of an Ideal Engine. — The ideal engine recommended for obtaining this ratio is that which was adopted by the Committee appointed by the Civil Engineers, of London, to consider and report a standard thermal efficiency for steam engines. This engine is one which follows the Rankine cycle, where steam at a con- stant pressure is admitted into the cvlinder with no clearance, and after the point of cut-off, is expanded adiabatically to the back pressure. In obtaining the economy of this engine the feed water is assumed to be returned to the boiler at the exhaust temperature. The ratio of the economy of an engine to that of the ideal engine is obtained by dividing the heat consumption per indicated horse-power per minute for the ideal engine bv that of the actual engine. XXV. Miscellaneous. — In the case of tests of combined engines and boiler plants, where the full data of the boiler performance are to be deter- mined, reference should be made to the directions given by the Boiler Test Committee of the Society, Code of 1899. (See Vol. XXI, p. 34.) 994 THE STEAM-ENGINE. In testing steam pumping engines and locomotives in accordance with the standard methods of conducting such tests, recommended by the committees of the Society, reference should be made to the reports of those committees in the Transactions, Volume XII, p. 530, and in Volume XIV, p. 1312. XXVI. Report of Test. — The data and results of the test should be reported in tne manner and in the order outlined in one of the following tables, the first of which gives a summary of all the data and results as applied not only to the standard heat-unit test, but also to tests of com- bined engine and boiler for determining all questions of performance, whatever the class of service; the second refers to a short form of report giving the necessary data and results for the standard heat test; and the third to a short form of report for a feed-water test. It is recommended that any report be supplemented by a chart in which the data of the test are graphically presented. [Of the three forms of report mentioned above, the second is given below.] Data and Results of Standard Heat Test of Steam Engine. Arranged according to the Short Form advised by the Engine Test Com- mittee of the American Society of Mechanical Engineers. Code of 1902. 1. Made by of on engine located at to determine 2. Date of trial 3. Type and class of engine; also of condenser. . Dimensions of main engine (a) Diameter of cylinder in. (b) Stroke of piston it. (c) Diameter of piston rod in. (d) Average clearance p.c. (e) Ratio of volume of cylinder to high-pressure cylinder (/) Horse-power constant for one pound mean effective pressure and one revolution per minute Dimensions and type of auxiliaries. . . . 1st Cyl. 2d Cyl. 3d Cyl. Total Quantities, Time, etc. 6. Duration of test . hours 7. Total water fed to boilers from main source of supply lbs. 8. Total water fed from auxiliary supplies: (a) (6) (c) 9. Total water fed to boilers from all sources. . 10. Moisture in steam or superheating near throttle p. c. or deg. 11. Factor of correction for quality of steam T2. Total dry steam consumed for all purposes lbs. Hourly Quantities. 13. Water fed from main source of supply lbs. 14. Water fed from auxiliary supplies: (a) (6) ■ (c) 15. Total water fed to boilers per hour 1 6. Total dry steam consumed per hour 17. Loss of steam and water per hour due to drips from main steam pipes and to leakage of plant 18. Net dry steam consumed per hour by engine and aux- iliaries RULES FOR CONDUCTING STEAM-ENGINE TESTS. 995 Pressures and Temperatures (Corrected). 19. Pressure in steam pipe near throttle by gauge lbs. per sq. in. 20. Barometric pressure of atmosphere in ins. of mercury ins. 21. Pressure in receivers by gauge lbs. per sq. in. 22. Vacuum in condenser in inches of mercury ins. 23. Pressure in jackets and reheaters by gauge lbs. per sq. in. 24. Temperature of main supply of feed water deg. Fahr. 25. Temperature of auxiliary supplies of feed water: (a) (6) (c) 26. Ideal feed-water temperature corresponding to pres- sure of steam in the exhaust pipe, allowance being made for heat derived from jacket or reheater drips . " Data Relating to Heat Measurement. 27. Heat units per pound of feed water, main supply B.T.U. 28. Heat units per pound of feed water, auxiliary supplies: (a) (b) (c) 29. Heat units consumed per hour, main supply 30. Heat units consumed per hour, auxiliary supplies: (a) (6) (c) • . 31. Total heat units consumed per hour for all purposes. 32. Loss of heat per hour due to leakage of plant, drips, etc " 33. Net heat units consumed per hour: (a) By engine alone " (6) By auxiliaries 34. Heat units consumed per hour by engine alone, reck- oned from temperature given in line 26 Indicator Diagrams. 35. Commercial cut-off in per cent of stroke [Separate 36. Initial pressure, lbs. persq. in. above atmosphere . .. Columns 37. Back pressure at mid-stroke, above or below atmos- for each phere, in lbs. per sq. in Cylinder.] 38. Mean effective pressure in lbs. per sq. in 39. Equivalent M.E.P. in lbs. per sq. in.: (a) Referred to first cylinder (6) Referred to second cylinder (c) Referred to third cylinder • 40. Pressure above zero in lbs. per sq. in.: (a) Near cut-off (b) Near release (c) Near beginning of compression Percentage of stroke at points where pressures are measured: (a) Near cut-off (&) Near release (c) Near beginning of compression 41. Steam accounted for by indicator in (pounds per I.H.P. per hour: (a) Near cut-off; (b) Near release. 42. Ratio of expansion: (a) Commercial; (6) Ideal Speed. 43. Revolutions per minute rev. Power. 44. Indicated horse-power developed by main-engine cylinders: First cylinder H.P. Second cylinder Third cylinder Total 45. Brake horse-power developed by engine 996 THE STEAM-ENGINE. Standard Efficiency and other Results * 46. Heat units consumed by engine and auxiliaries per hour: (a) per indicated horse-power B.T.U. (b) per brake horse-power 47. Equivalent standard coal in lbs. per hour: (a) per indicated horse-power. .• lbs. (b) per brake horse-power 48. Heat units consumed by main engine per hour corre- sponding to ideal maximum temperature of feed water given in line 26: (a) per indicated horse-power B.T.U. (6) per brake horse-power 40. Dry steam consumed per indicated horse-power per hour: (a) Main cylinders including jackets lbs. (b) Auxiliary cylinders • (c) Engine and auxiliaries 50. Dry steam consumed per brake horse-power per hour: (a) Main cylinders including jackets (b) Auxiliary cylinders (c) Engine and auxiliaries 51. Percentage of steam used by main-engine cylinders accounted for by indicator diagrams, near cut-off of high-pressure cylinder per cent. Additional Data. Add any additional data bearing on the particular objects of the test or relating to the special class of service for which the engine is used. Also give copies of indicator diagrams nearest the mean, and the corre- sponding scales. DIMENSIONS OF PARTS OF ENGINES. The treatment of this subject by the leading authorities on the steam- engine is very unsatisfactory, being a confused mass of rules and formulae based partly upon theory and partly upon practice. The practice of builders shows an exceeding diversity of opinion as to correct dimensions. The treatment given below is chiefly the result of a study of the works of Rankine, Seaton, Unwin, Thurston, Marks, and Whitham, and is largely a condensation of a series of articles by the author published in the American Machinist, in 1894, with many alterations and much addi- tional matter. In order to make a comparison of many of the formulae they have been applied to the assumed cases of six engines of different sizes, and in some cases this comparison has led to the construction of new formulae. [Note, 1909. Since the first edition of this book was published, in 1895, no satisfactory treatise on this entire subject has appeared, and therefore the matter on pages 997 to 1020 has been left, in the revision for the 8th edition, in practically its original shape. Two notable papers on the subject, however, have appeared: 1, Current Practice in Engine Proportions, by Prof. John H. Barr, 1897, and 2, Current Practice in Steam-engine Design, by Ole N. Trooien, 1909. Both of these are ab- stracted on pages 1021 and 1022.] Cylinder. (Whitham.) — Length of bore = stroke + breadth of piston- ring — 1/8 to 1/2 in.; length between heads = stroke + thickness of piston + sum of clearances at both ends; thickness of piston = breadth of ring + thickness of flange on one side to carry the ring 4- thickness of follower- plate. Thickness of flange or follower 3/ 8 to 1/2 in. 3/ 4 in. 1 in. For cylinder of diameter 8 to 10 in. 36 in. 60 to 100 in. Clearance of Piston. (Seaton.) — The clearance allowed varies with the size of the engine from Vs to 3/ 8 in. for roughness of castings and 1/1 6 to 1/8 in. for each working joint. Naval and other very fast-running engines * The horse-power referred to above items 46-50 is that of the main engine, exclusive of auxiliaries. DIMENSIONS OF PARTS OF ENGINES. 997 have a larger allowance. In a vertical direct-acting engine the parts which wear so as to bring the piston nearer the bottom are three, viz., the shaft journals, the crank-pin brasses, and piston-rod gudgeon-brasses. Thickness of Cylinder. (Thurston.) — For engines of the older types and under moderate steam-pressures, some builders have for many years restricted the stress to about 2550 lbs. per sq. in. t = apiD+ b (1) is a common proportion; t, D, and b being thickness, diam., and a con- stant added quantity varying from to 1/2, all in inches; pi is the initial un- balanced steam-pressure, lbs. per sq. in. In this expression b is made larger for horizontal than for vertical cylinders, as, for example, in large engines 0.5 in the one case and 0.2 in the other, the one requiring reboring more than the other. The constant a is from 0.0004 to 0.0005; the first value for vertical cylinders, or short strokes; the second for horizontal engines, or for long strokes. Thickness of Cylinder and its Connections for Marine Engines. (Seaton.) — D = the diam. of the cylinder in inches; p = load on the safety-valves in lbs. per sq. in.; /, a constant multiplier, = thickness of barrel + 0.25 in. Thickness of metal of cylinder barrel or liner, not to be less than p X D -*- 3000 when of cast iron * (2) Thickness of cylinder-barrel = p X D -4- 5000 + 0.6 in (3) Thickness of liner = 1.1 X/ (4) Thickness of liner when of steel = p X D -*• 6000 + 0.5 in. Thickness of metal of steam-ports =0.6 X /. Thickness of metal valve-box sides = 0.65 X /. Thickness of metal of valve-box covers =0.7 X /. cylinder bottom =1.1 X /, if single thickness. = 0.65 X /, if double " " " covers =1.0 Xf, if single = 0.6 X/, if double cylinder flange =1.4 X /. " -cover-flange =1.3 X /. " " valve-box flange = 1 . X /. door-flange =0.9 X /. " " face over ports =1.2 Xf. " " " =1.0 X /, when there is a false- face. " false-face =0.8 Xf, when cast iron. " " " =0.6 Xf, when steel or bronze. Whitham gives the following from different authorities: VanBuien:i t - - 0001 / ^2 +0 - 15v ^; • ■ ■ < 5 > 1 t= 0.03 VDp . . (6) Tredgold: t = (D + 2.5) p-4-1900 (7) Weisbach: t= 0.8 + 0.00033 pD (8) Seaton: t= 0.5 + 0.0004 pD (9) TTa «wp11 • ft=0. 0004 pD + i/ 8 (vertical) ; . . .(10) nasweu. }£= 0.0005 pZ>+ i/ 8 (horizontal) . .(11) Whitham recommends (6) where provision is made for the reboring, and where ample strength and rigidity are secured, for horizontal or vertical cylinders of large or small diameter; (9) for large cylinders using steam under 100 lbs. gauge-pressure, and t = 0.003 D Vp for small cylinders (12) The following table gives the calculated thickness of cylinders of engines of 10, 30, and 50 in. diam., assuming p the maximum unbalanced pressure on the piston = 100 lbs. per sq. in. As the same engines will be used for calculations of other dimensions, other particulars concerning them are here given for reference. . * When made of exceedingly good material, at least twice melted, the thickness may be 0.8 of that given by the above rules. THE STEAM-ENGINE, Dimensions, etc., of Engines. Engine, No 1 and 2. 5 and 6. Indicated horse-power I.H.P, Diam. of cyl., in D Stroke, feet L Revs, per min r Piston speed, ft. per min 5 Area of piston, sq. in a Mean effective pressure M.E.P Max. total unbalanced pressure P Max. total pressure per sq. in p 50 10 1 ... 250 ... 500 78.54 42 7854 100 450 30 21/2 ... 130 650 706.86 32.3 70,686 100 1250 50 4 ... 8 90 ... 45 700 1963.5 30 . 196,350 100 The thickness of the cylinders of these engines, according to the first eleven formuhe above quoted, ranges for engines 1 and 2 from 0.33 to 1.13 ins., for 3 and 4 from 0.99 to 2.00 ins., and for 5 and 6 from 1.56 to 3.00 ins. The averages of the 11 are, for 1 and 2, 0.76 in.; for 3 and 4, 1.48 ins.; for 5 and 6, 2.26 ins. The average corresponds nearly to the formula t = 0.00037 Dp + 0.4 in. A convenient approximation is t = 0.0004 Dp + 0.3 in., which gives for Diameters 10 20 30 40 50 60 in. Thicknesses 0.70 1.10 1.50 1.90 2.30 2.70in. The last formula corresponds to a tensile strength of cast iron of 12,500 lbs., with a factor of safety of 10 and an allowance of 0.3 in. for reboring. Cylinder-heads. — Thurston says: Cylinder-heads may be given a thickness, at the edges and in the flanges, exceeding somewhat that of the cylinder. An excess of not less than 25% is usual. It may be thinner in the middle. Where made, as is usual in large, engines, of two disks with intermediate radiating, connecting ribs or webs, that section which is safe against shearing is probably ample. An examination of the designs of experienced builders, by Professor Thurston, gave t = Dp h- 3000 +1/4 inch, (1) D being the diameter of that circle in which the thickness is taken. Thurston also gives t = 0.005 D_Vp + 0.25 (2) Marks gives t = 0.003 Vp (3) He also says a good practical rule for pressures under 100 lbs. per sq. in. is to make the thickness of the cylinder-heads 1 1/4 times that of the walls; and applying- this factor to his formula for thickness of walls, or 0.00028 pD, we have £ = 0. 00035 pD (4) Whitham quotes from Seaton, t = (pD + 500) -*• 2000, which is equal to 0.0005 pD + 0.25 inch . . (5) Beaton's formula for cylinder bottoms, quoted above, is t = 0.1/, in which /= 0.0002 pD + 0.85 in., or £ = 0.00022 pD +0.93 . (6) Applying the above formulae to the engines of 10, 30, and 50 inches diameter, with maximum unbalanced steam-pressure of 100 lbs. per sq. in., we have For cylinder 10-in. diam., 0.35 to 1.15 in.; for 30-in. diam., 0.90 to 1.75 in.; for 50-in. diam., 1.50 to 2.75 in. The averages are respectively 0.65, 1.38 and 2.10 in. The average is expressed by the formula t = 0.00036 Dp + 0.31 inch. Web-stiffened Cylinder-covers. — Seaton objects to webs for stiffening cast-iron cylinder-covers as a source of danger. The strain on the web is one of tension, and if there should be a nick or defect in the outer edge of the web the sudden application of strain is apt to start a crack. He recommends that high-pressure cylinders over 24 in. and DIMENSIONS OF PARTS OF ENGINES. 999 low-pressure cylinders over 40 in. diam. should have their covers cast hollow, with two thicknesses of metal. The depth of the cover at the middle should be about 1/4 the diam. of the piston for pressures of 80 lbs. and upwards, and that of the low-pressure cylinder-cover of a com- pound engine equal to that of the high-pressure cylinder. Another rule is to make the depth at the middle not less than 1.3 times the diameter of the piston-rod. In the British Navy the cylinder-covers are made of steel castings, 3/ 4 to 1 1/4 in. thick, generally cast without webs, stiffness being obtained by their form, which is often a series of corrugations. Cylinder-head Bolts. — Diameter of bolt-circle for cylinder-head = diameter of cylinder + 2 X thickness of cylinder + 2 X diameter of bolts. The bolts should not be more than 6 inches apart (Whitham). Marks gives for number of bolts 6 = 0. 7854 D 2 p ■*- 5000 c, in which c = area of a single bolt, p = boiler-pressure in lbs. per sq. in.; 5000 lbs. is taken as the safe strain per sq. in. on the nominal area of the bolt. Seaton says: Cylinder-cover studs and bolts, when made of steel, should be of such a size that the strain in them does not exceed 5000 lbs. per sq. in. When of less than 7/ 8 inch diameter it should not exceed 4500 lbs. per sq. in. When of iron the strain should be 20% less. Thurston says: Cylinder flanges are made a little thicker than the cylinder, and usually of equal thickness with the flanges of the heads. Cylinder-bolts should be so closely spaced as not to allow springing of the flanges and leakage, say, 4 to 5 times the thickness of the flanges. Their diameter should be proportioned for a maximum stress of not over 4000 to 5000 lbs. per square inch. If D = diameter of cylinder, p = maximum steam-pressure, b = number of bolts, s = size or diameter of each bolt, and 5000 lbs. be allowed per sq. in. of actual area at the root of the thread, 0.7854 D 2 p = 3927 6^; whence &s 2 = 0.0002 D 2 p; b =0.0002 -~; s = 0.01414 D y £• For the three engines we have: Diameter of cylinder, inches 10 30 50 Diameter of bolt-circle, approx 13 35 57 . 5 Circumference of circle, approx 40 . 8 110 180 Minimum no. of bolts, circ. -5- 6_j 7 18 30 Diam. of bolts, s = 0.01414Dy/| 3/ 4 in. 1.00 1.29 The diameter of bolt for the 10-inch cylinder is 0.54 in. by the formula, but 3/4 inch is as small as should be taken, on account of possible over- strain by the wrench in screwing up the nut. The Piston. Details of Construction of Ordinary Pistons. (Seaton.) — Let D be the diameter of the piston in inches, p the effective pressure per square inch on it, x a constant multiplier, found as follows: x = (Dh-50)X^P + 1. The thickness of front of piston near the boss =0.2 X x. " rim = 0.17 X x. back " = 0.18 X x. boss around the rod =0.3 Xi. flange inside packing-ring = . 23 X x. '-' at edge =0.25 X x. packing-ring =0.15 X x. junk-ring at edge = . 23 Xx. inside packing-ring =0.21 Xx. at bolt-holes = . 35 Xx. „, " metal around piston edge = . 25 Xx. The breadth of packing-ring = . 63 X x. depth of piston at center =1.4 Xx. ' lap of junk-ring on the piston =0.45 Xx. SDace between piston bodv and packing-ring =0.3 X x. " diameter of junk-ring bolts =0.1 X x + 0.25 In. " pitch of junk-ring bolts = 10 diameters. " number of webs in the piston = (D 4- 20) -*■ 12. " thickness of webs in the piston =0.18 X x. 1000 THE STEAM-ENGINE. Marks gives the approximate rule: Thickness of piston-head = \JlD, in which I = length of stroke, and D= diameter of cylinder in inches. Whitham says: in a horizontal engine the rings support the piston, or at least a part of it, under ordinary conditions. The pressure due to the weight of the piston upon an area eaual to 0.7 the diameter of the cylinder X breadth of ring-face, should never exceed 200 lbs. per sq. in. He also gives a formula much used in this country: Breadth of ring-face = 0.15 X diameter of cylinder. For our engines we have diameter = 10 30 50 Thickness of piston-head. Marks, \JlD; long stroke 3.31 5.48 7.00 Marks, -\/lb; short stroke 3.94 6.51 8.32 Seaton, depth at center = 1.4a; 4.20 9.80 15.40 Seaton, breadth of ring = 0.63 x 1.89 4.41 6.93 Whitham, breadth of ring = 0.15 D 1.50 4.50 7.50 Diameter of Piston Packing-rings. — These are generally turned, before they are cut, about 1/4 inch diameter larger than the cylinder, for cylinders up to 20 inches diameter, and then enough is cut out of the rings to spring them to the diameter of the cylinder. For larger cylinders the rings are turned proportionately larger. Seaton recommends an excess of 1% of the diameter of the cylinder. A theoretical paper on Piston Packing Rings of Modern Steam Engines by O. C. Reymann will be found in Jour. Frank. Inst., Aug., 1897. Cross-section of the Rings. ■ — The thickness is commonly made 1/30 of the diam. of cyl. + Vs inch, and the width = thickness + l/g inch. For an eccentric ring the mean thickness may be the same as for a ring of uniform thickness, and the minimum thickness = 2/3 the maximum. A circular issued by J. H. Dunbar, manufacturer of packing-rings, Youngstown, Ohio, says: Unless otherwise ordered, the thickness of rings will be made equal to 0.03 X their diameter. This thickness has been found to be satisfactory in practice. It admits of the ring being made about 3/igin. to the foot larger than the cylinder, and has, when new, a tension of about two pounds per inch of circumference, which is ample to prevent leakage if the surface of the ring and cylinder are smooth. As regards the width of rings, authorities "scatter" from very narrow to very wide, the latter being fully ten times the former. For instance, Unwin gives W = 0.014 d + 0.08. Whitham's formula is W= 0.15 d. In both formulae W is the width of the ring in inches, and d the diameter of the cylinder in inches. Unwin's formula makes the width of a 20 in. ring W = 20 X 0.014+0.08 =0.36 in., while Whitham's is 20 X 0.15 = 3 in. for the same diameter of ring. There is much less difference in the practice of engine-builders in this respect, but there is still room for a standard width of ring. It is believed that for cylinders over 16 in. diam- eter 3/ 4 in. is a popular and practical width, and 1/2 in. for cylinders of that size and under. E. R. McGahey, Machy., Feb., 1906, gives the following tables for sizes of piston rings for cylinders 6 to 20 in., diameter. A = (outside diam. of ring — bore of cylinder); B= thickness (radial) of equal section ring, or least, thickness of eccentric ring; C = width of ring (axial); D = amount cut out or lap; E = greatest thickness of eccentric ring. Equal Section Rings. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A 5 /32 •V32 3/16 3/16 7/32 1/4 V4 9/32 9/3 > 5/16 H/32 H/32 3/8 13/32 13/32 B 1/4 9/3? 5/16 3/8 13/32 7/16 15/32 1/2 9 /l6 19/ 3 , 5/8 11/16 •74 3/4 1?/16 C 5/16 3/8 3/8 7/16 7/16 1/2 1/2 9 /l6 9/16 H/16 11/16 3/4 3/4 13/16 13/16 D 3V64 39/64 21/32 23/32 25/3, 27/32 7/8 15/16 1 H/16 11/8 13/16 11/4 '9/32 1 11/32 DIMENSIONS OF PARTS OF ENGINES. 1001 Eccentric Rings. 1 .2 Q 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A 5/32 5 /32 3/16 3/16 7/32 1/4 1/4 9/32 9/32 5/16 H/32 U/32 3/8 13/32 13/32 B 3/16 7/32 V4 9/32 9 /32 5/16 H/32 3/8 13/32 7/16 15/32 15/32 1/2 17/32 9/16 C 5/16 3/8 3/8 Vl6 7/16 V2 1/2 9/16 9/16 H/16 11/16 3/4 3/4 13/16 13/16 D 35/64 39/64 21/32 23/32 25/32 27/32 7/8 15/16 I U/16 U/8 13/16 H/4 19/32 1 H/32 E 9/32 5/16 H/32 3/8 13/32 7/16 15/32 1/2 9/16 5/8 H/16 H/16 3/4 13/16 7/8 Fit of Piston-rod into Piston. (Seaton.) — The most convenient and reliable practice is to turn the piston-rod end with a shoulder of Vie inch for small engines, and Vs inch for large ones, make the taper 3 in. to the foot until the section of the rod is three-fourths of that of the body, then turn the remaining part parallel; the rod should then fit into the piston so as to leave i/s in. between it and the shqulder for large pistons and Vie in. for small. The shoulder prevents the -rod from splitting the piston, and allows of the rod being turned true after long wear without encroaching on the taper. The piston is secured to the rod by a nut, and the size of the rod should be such that the strain on the section at the bottom of the thread does not exceed 5500 lbs. per sq. in. for iron, 7000 lbs., for steel. The depth of this nut need not exceed the diameter which would be found by allow- ing these strains. The nut should be locked to prevent its working loose. Diameter of Piston-rods. — Unwin gives d"=bD Vp, ......... (1) in which D is the cylinder diameter in inches, p is the maximum unbal- anced pressure in lbs. per sq. in., and the constant b = 0.0167 for iron, and b = 0.0144 for steel. Thurston, from an examination of a con- siderable number of rods in use, gives -•-V^S-r* ' • •:• • • • < 2 > (L in feet, D and d in inches), in which a = 10,000 and upward in the various types of engines, the marine screw engines or ordinary fast engines on shore are given the lowest values, while "low-speed engines" being less liable to accident from shock are given a = 15,000, often. Connections of the piston-rod to the piston and to the cross-head should have a factor of safety of at least 8 or 10. Marks gives d" = 0.0179 D y/ Pt for iron; for steel d" =0 r 0105 D^p; . . (3) and d" = . 03901 $ ' DWp, for iron; for steel d"=0 , 03525 ^D 2 l 2 p, . (4) in which I is the length of stroke, all dimensions in inches. Deduce the diameter of piston-rod by (3), and if this diameter is less than 1/12 1, then use (4). _ . . t-.. „ . . , Diameter of cvlinder ._ Seaton gives: Diameter of piston-rod = =, — -v/p The following are the values of F: Naval engines, direct-acting F = 60 return connecting-rod, 2 rods -.-... F — 80 Mercantile ordinary stroke, direct-acting ...... F = 50 long " " F = 48 very long " •" F = 45 '* medium stroke, oscillating F = 45 Note. — Long and very long, as compared with the stroke usual for the power of engine or size of cylinder. 1002 THE STEAM-ENGINE. In considering an expansive engine, p, the effective pressure, should be taken as the absolute working pressure, or 15 lbs. above that to which the boiler safety-valve is loaded; for a compound engine the value of p for the high-pressure piston should be taken as the absolute pressure, less 15 lbs., or the same as the load on the safety-valve; for the medium- pressure the load may be taken as that due to half the absolute boiler- pressure; and for the low-pressure cylinder the pressure to which the escape-valve is loaded ,+ 15 lbs., or the maximum absolute pressure which can be got in the receiver, or about 25 lbs. It is an advantage to make all the rods of a compound engine alike, and this is now the rule. Applying the above formulae to the engines of 10, 30, and 50 in. diam- eter, both short and long stroke, we have: Diameter of Piston-rods. 10 30 50 12 1.67 1.44 1.13 24 1.67 1.44 1.40 1.91 1.73 2.22 30 5.01 4.32 3.12 5.37 3.70 (3.15) 3.34 5.01 60 5.01 4.32 3.88 5.37 5.13 4.72 6.67 48 8.35 7.20 5.10 8.95 6.04 (5.25) 5.46 8.35 96 Unwin, iron, .0167 D Vp 8.35 Unwin, steel, 0.0144 D "^p 7 20 Thurston y'^g + l (Lin feet).... 6 35 Marks iron 0179 D ^p 1.79 1.35 (1.05) 1.22 1.67 8.95 Marks, iron 03901 -\j D-Pp 8.54 Marks, steel, 0.0105 D ^p Marks, steel, 0.03525 ^J D 2 l 2 p 7 72 60 11.11 1.49 1.82 4.30 5.26 7.11 8 74 The figures in parentheses opposite Marks's third formula would be re- jected since they are-less than i/s of the stroke, and the figures derived by his fourth formula would be taken instead. The figure 1.79 opposite his first formula would be rejected for the engine of 24-inch stroke. An empirical formula which gives results approximatin g th e above averages is d" = 0.0145 "^ Dip for short stroke and 0.013 *^Dlp for long stroke engines. The calculated results for this formula, for the six engines, are, re- spectively, 1.58, 2.02,4.35, 5.52, 7.10, 9.01. Piston-rod Guides. — The thrust on the guide, when the connecting- rod is at its maximum angle with the line of the piston-rod, is found from the formula: Thrust = total load on piston X tangent of maximum angle of connecting rod = p tan 0. This angle, 0, is the angle whose sine = half stroke of piston -*- length of connecting-rod. Ratio of length of connecting-rod to stroke 2 21/2 3 Maximum angle of connecting-rod with line of piston-rod 14° 29' 11° 33' 9° 36' Tangent of the angle . 258 . 204 . 169 Secant of the angle 1 . 0327 1 . 0206 1 . 014 Seaton says: The area of the guide-block or slipper surface on which the thrust is taken should in no case be less than will admit of a pressure of 400 lbs., on the square inch; and for good working those surfaces which take the thrust when going ahead should be sufficiently large to prevent DIMENSIONS OF PARTS OF ENGINES 1003 the maximum pressure exceeding 100 lbs. per sq. in. When the surfaces are kept well lubricated this allowance may be exceeded. Thurston says: The rubbing surfaces of guides are so proportioned that if V be their relative velocity in feet per minute, and p be the intensity of pressure on the guide in lbs. per sq. in., p V < 60,000 and pV > 40,000. The lower is the safer limit; but for marine and stationary engines it is allowable to take p = 60,000 -*- V. According to Rankine, for loco- 44 goo motives, p = ' , where p is the pressure in lbs. per sq. in. and V the velocity of rubbing in feet per minute. This includes the sum of all pressures forcing the two rubbing surfaces together. Some British builders of portable engines restrict the pressure between the guides and cross-heads to less than 40, sometimes 35 lbs. per square inch. For a mean velocity of 600 feet per minute, Prof. Thurston's formulas give, p < 100, p > 66.7; Rankine's gives p = 72.2 lbs. per sq. in. Whitham gives, --,.-. • , P 0.7854 d 2 p\ A = area of slides in square inches = - — == . Po^n 2 - 1 po^n 2 - 1 in which P = total unbalanced pressure, p\ = pressure per square inch on piston, d = diameter of cylinder, p = pressure allowable per square inch on slides, and n = length of connecting-rod -s- length of crank. This is equivalent to the formula, A = P tan -r- p . For n = 5, pi = 100 and p = 80, A = . 2004 d 2 . For the three engines 10, 30 and 50 in. diam., this would give for area of slides, A = 20, 180 and 500 sq. in., respectively. Whitham says: The normal pressure on the slide may be as high as 500 lbs. per sq. in., but this is when there is good lubrication and freedom from dust. Stationary and marine engines are usually designed to carry 100 lbs. per sq. in., and the area in this case is reduced from 50% to 60% by grooves. In locomotive engines the pressure ranges from 40 to 50 lbs. per sq. in. of slide, on account of the inaccessi- bility of the slide, dirt, cinder, etc. There is perfect agreement among the authorities as to the formula for area of the slides, A = P tan 9 -f- p p ; but the value given to p , the allow- able pressure per square inch, ranges all the way from 35 lbs. to 500 lbs. The Connecting-rod. Ratio of length of connecting -rod to length of stroke. — Experience has led generally to the ratio of 2 or 21/2 to 1, the latter giving a long and easy-workinsr rod, the former a rather short, but yet a manageable one (Thurston). Whitham gives the ratio of from 2 to 41/2, and Marks from 2 to 4. Dimensions of the Connecting-rod. — The calculation of the diameter of a connecting-rod on a theoretical basis, considering it as a strut subject to both compressive and bending stresses, and also to stress due to = diam. of cylinder, I = length of connecting-rod in inches, p = maximum steam-pressure, lbs. per sq. in. (1) Whitham, diam. at middle, d" = 0.0272 ^ Dl ^p. (2) Whitham, diam. at necks, d" =1.0 to_l.l X diam. of piston-rod. (3) Sennett, diam. at middle, d" = D Vp-J-55. (4) Sennett, diam. at necks, d" == D Vp-r-60. (5) Marks, diam., d"=0.0179 D "S p, if dia m. is greater than 1/24 length. (6) Marks, diam., d" = 0.02758 ^ Dl ^p, if diam. found by (5) is less than 1/24 length. (7) Thurston, diam., at middle, d" = a A vDL A ^ / p+ C, D in inches, L in feet, a = 0.15 and C = 1/2 inch for fast engines, a = 0.08 and C = 3/ 4 inch for moderate speed. (8) Seaton says: The rod may be considered as a strut free at both ends, and, calculating its diameter accordingly, diameter at middle = V/2 (1 + 4 ar 2 ) -=- 48.5, 1004 THE STEAM-ENGINE. where R = the total load on piston P multiplied by the secant of the maximum angle of obliquity of the connecting-rod. For wrought iron and mild steel a is taken at 1/3000. The following are the values of r in practice: Naval engines — Direct-acting r = 9 to 11; Return connecting-rod r = 10 to 13, old; Return connecting-rod r = 8 to 9, modern; Trunk r = 11.5 to 13. Mercantile " Direct-acting, ordinary r = 12. Mercantile " Direct-acting, long stroke r = 13 to 16. (9) The following empirical formula is given by Seaton as agreeing closely with good modern practice: Diameter of connecting- rod at middle = ^IK h- 4, I = le ngth of rod in inches, and K = 0.03 v effective load on piston in pounds. The diam. at the ends may be 0.875 of the diam. at the middle. Seaton's empirical formula when translated into terms of D and p is the same as the second one by Marks, viz., d" = 0.02758 vDJ Vp. Whitham's (1) is also practically the same. (10) Taking Seaton's more complex formula, with length of connecting- rod = 2.5 X length of stroke, and r_= 12 and 16, respectively, it reduces to: Diam. at middle = 0.02294 Vp and 0.0241iv / p for short and long stroke engines, respectively. Applying the above formulas to the engines of our list, we have Diameter of Connecting-rods. 10 30 50 12 30 1.82 1.79 24 60 1.82 2.14 2.54 2.67 2.14 30 75 5.46 5.37 7.00 7.97 6.09 60 150 5.46 5.85 5.65 7.97 6.41 48 120 9.09 8.95 11.11 13.29 10.16 96 240 (3) d"=^v / p = 0.0182 D^p 9.09 (5) d"-0 0179£) Vp~ (6) d"~ 02758 \/ Dl ^p 9.51 (7) d"- 0.15 ^DL ~fp+ 1/2 2.87 (7) d"-0.08'V / DL'V / p+3/4........... 8.75 (9) d"~ 0.03 Vp 2.67 2.03 13 29 (10) d" = 0.02294 Vp ; 0.02411 Vp 10.68 2.24 2.26 6.38 6.27 10.52 10.26 Formulae 5 and 6 (Marks), and also formula 10 (Seaton), give the larger diameters for the long-stroke engine; formulae 7 give the larger diameters for the short-stroke engines. The average figures show but little difference in diameter between long- and short-stroke engines; this is what might be expected, for while the connecting-rod, considered simply as a column, would require an increase of diameter for an increase of length, the load remaining the same, yet in an engine generally the shorter the connecting-rod the greater the number of revolutions, and conse- quently the greater the strains due to inertia. The influences tending to increase the diameter therefore tend to balance each other, and to render the diameter to some extent independent of the length. The average figures correspond nearly to the simple formula d" = 0.021 D "^v. The diameters of rod for the three diameters of engine by this formula are, respectively, 2.10, 6.30, and 10.50 in. Since the total pressure on the piston P = . 7854 D 2 p, the formula is equivalent to d" = . 0237 \ZP. DIMENSIONS OF PARTS OF ENGINES. 1005 Connecting-rod Ends. — For a connecting-rod end of the marine type, where the end is secured with two bolts, each bolt should be pro- portioned for a safe tensile strength equal to two-thirds the maximum pull or thrust in the connecting-rod. The cap is to be proportioned as a beam loaded with the maximum pull of the connecting-rod, and supported at both ends. The calculation should be made for rigidity as well as strength, allowing a maximum deflection of Vioo inch. For a strap-and-key connecting-rod end the strap is designed for tensile strength, considering that two-thirds of the pull on the connecting-rod may come on one arm. At the point where the metal is slotted for the key and gib, the straps must be thickened to make the cross-section equal to that of the remainder of the strap. Between the end of the strap and the slot the strap is liable to fail in double shear, and sufficient metal must be provided at the end to prevent such failure. The breadth of the key is generally one-fourth of the width of the strap, and the length, parallel to the strap, should be such that the cross-section will have a shearing strength equal to the tensile strength of the section of the strap. The taper of the key is generally about 5/ 8 inch to the foot. Tapered Connecting-rods. — In modern high-speed engines it is cus- tomary to make the connecting-rods of rectangular instead of circular section, the sides being parallel, and the depth increasing regularly from the crosshead end to the crank-pin end. According to Grashof, the bending action on the rod due to its inertia is greatest at 6/ 10 the length from the crosshead end, and, according to this theory, that is the point at which the section should be greatest, although in practice the section is made greatest at the crank-pin end. Professor Thurston furnishes the author with the following rule for tapered connecting-rod of rectangular section: Take the section as com- puted by the formula d" = 0.1 V DL V/? + 3/ 4 for a circular section, and for a rod 4/ 3 the actual length, placing the computed section at 2/3 the length from the small end, and carrying the taper straight through this fixed section to the large end. This brings the computed section at the surge point and makes it heavier than the rod for which a tapered form is not required. Taking the above formula, mu ltiplyin g L by 4/ 3 , and changing it to I in inches, it becomes d = 1/30 '^Dl ^p 4- 3/ 4 in. Taking a rectangular section of the same area as the round section whose diameter is d, and making the depth of the section h = twice the thickness t, we have 0.7854 d* = ht = 2 P, whence t = 0.627, d = 0.0209 ^ Dl Vp + 0.47 in., which is the formula for the thickness or distance between the parallel sides of the rod. Making the depth at the crosshead end = 1.5 t, and at 2/3 the length = 2 t, the equivalent depth at the crank end is 2.25 t. Applying the formula to the short-stroke engines of our examples, we have Diameter of cylinder, inches 10 12 30 1.61 2.42 3.62 30 30 75 3.60 5.41 8.11 50 48 120 Thickness,* - 0209 V Dl V^ + 0.47= 5.59 8.39 12.58 The thicknesses t, found by the formula t = 0.0209 V Dl Vp + 0.47, aerree closely with the more simple formula t = 0.01 D *^p+ 0.60 in., the thicknesses calculated by this formula being respectively 1.6, 3.6, and 5.6 inches. The Crank-pin. — A crank-pin should be designed (1) to avoid heat- ing, (2) for strength, (3) for rigidity. The heating of a crank-pin depends on the pressure on its rubbing surface, and on the coefficient of friction, which latter varies greatly according to the effectiveness of 1006 THE STEAM-ENGINE. the lubrication. It also depends upon the facility with which the heat produced may be carried away: thus it appears that locomotive crank- pins may be prevented to some degree from overheating by the cooling action of the air through which they pass at a high speed. Marks gives I = . 0000247 fpND* = 1.038/ (I.H.P.) + L . (1) Whitham gives I = 0.9075/. (I.H.P.) -=- L (2) in which I = length of crank-pin journal in inches,/ == coefficient of fric- tion, which may be taken at 0.03 to 0.05 for perfect lubrication, and 0.08 to 0.10 for imperfect; p = mean pressure in the cylinder in pounds per square inch; D = diameter of cylinder in inches; N = number of single strokes per minute; I.H.P. = indicated horse-power; L = length of stroke in feet. These formulae are independent of the diameter of the pin, and Marks states as a general law, within reasonable limits as to pressure and speed of rubbing, the longer a bearing is made, for a given pressure and number of revolutions, the cooler it will work; and its diameter has no effect upon its heating. Both of the above formulae are deduced empirically from dimensions of crank-pins of existing marine engines. Marks says that about one-fourth the length required for crank-pins of propeller engines will serve for the pins of side-wheel engines, and one- tenth for locomotive engines, making the formula for locomotive crank- pins I = 0.00000247 fpND*, or if p = 150, / = 0.06, and N == 600, I = O.013D 2 . Whitham recommends for pressure per square inch of projected area, for naval engines 500 pounds, for merchant engines 400 pounds, for paddle-wheel engines 800 to 900 pounds. Thurston says the pressure should, in the steam-engine, never exceed 500 or 600 pounds per square inch for wrought-iron pins, or about twice that figure for steel. He gives the formula for length of a steel pin, in inches, I = PR -s- 600,000, (3) in which P and R are the mean total load on the pin in pounds, and the number of revolutions per minute. For locomotives, the divisor may be taken as 500,000. Where iron is used this figure should be reduced to 300,000 and 250,000 for the two cases taken. Pins so proportioned, if well made and well lubricated, may always be depended upon to run cool; if not well formed, perfectly cylindrical, well finished, and kept well oiled, no crank-pin can be relied upon. It is assumed above that good bronze or white-metal bearings are used. Thurston also says: The size of crank-pins required to prevent heating of the journals may be determined with a fair degree of precision by either of the formulae given below: I = P(V + 20) -*- 44,800 d (Rankine, 1865); ... (4) I = PV -5- 60,000 d (Thurston, 1862); (5) I = PN - 350,000 (Van Buren, 1866) (6) The first two formulae give what are considered by their authors fair working proportions, and the last gives minimum length for iron pins. (V = velocity of rubbing surface in feet per minute.) Formula (1) was obtained by observing locomotive practice in which great liability exists of annoyance by dust, and great risk occurs from inaccessibility while running, and (2) by observation of crank-pins of naval screw-engines. The first formula is therefore not well suited for marine practice. Steel can usually be worked at nearly double the pressure admissible with iron running at similar speed. Since the length of the crank-pin will be directly as the power expended upon it and inversely as the pressure, we may take it as I = a (I.H.P.) -r L (7) in which a is a constant, and L the stroke of piston, in feet. The values of the constant, as obtained by Mr. Skeel, are about as follows: a = 0.04 where water can be constantly used; a = 0.045 where water is not gen- erally used; a = 0.05 where water is seldom used; a = 0.06 where water is never needed, Unwin gives I = a (I.H.P.) -*- r (8) DIMENSIONS OF PARTS OF ENGINES. 1007 in which r = crank radius in inches, a = 0.3 to a == 0.4 for iron and for marine engines, and a = . 066 to a = . 1 for the case of the best steel and for locomotive work, where it is often necessary to shorten up out- side pins as much as possible. J. B. Stanwood {Eng'g, June 12, 1891), in a table of dimensions of parts of American Corliss engines from 10 to 30 inches diameter of cylin- der, gives sizes of crank-pins which approximate closely to the formula I = 0.275 D"+ 0.5 in.; d = 0.25D" (9) By calculating lengths of iron crank-pins for the engines 10, 30, and 50 inches diameter, long and short stroke, by the several formulae above given, it is found that there is a great difference in the results, so that one formula in certain cases gives a length three times as great as another. Nos. (4), (5), and (6) give lengths much greater than the others. Marks (1), Whitham (2), Thurston (7), I = 0.06 I.H.P. -^ L, and Unwin (8), I = 0.4 I.H.P.-*- r, give results which agree more closely. The calculated lengths of iron crank-pins for the several cases by formulae (1), (2), (7), and (8) are as follows: Length of Crank-pins. Diameter of cylinder D Stroke L (ft.) Revolutions per minute R Horse-power I.H.P. Maximum pressure lbs. Mean pressure per cent of max Mean pressure P. Length, of crank-pin: (1) Whitham, 1 = 0.9075 x. 05 I.H.P. -5- L (2) Marks, i= 1 .038 x .05 I.H.P. h-L (7) Thurston, 1=0. 06 I.H.P. + L.. (8) Unwin, 1 = 0.4 I.H.P. s-r. . . (8) Unwin, 1=0.3 I.H.P. -*-r.,. Average 2 . 72 10 10 30 30 50 1 2 21/-, 5 4 250 \ti 130 65 90 50 50 450 450 1,250 7,854 7,854 70,686 70,686 196,350 42 42 32.3 32.3 30 3,299 3,299 22,832 22,832 58,905 2 18 1.09 8.17 4.08 14.18 2 59 1.30 9.34 4.67 16.22 3.00 1.50 10.80 5.40 18.75 3.33 1.67 12.0 6.0 20.83 2.50 1.25 9.0 4.5 15.62 2.72 1.36 9.86 4.93 17.12 50 8 45 1,250 196,350 30 58,905 7.09 8.11 9.38 10.42 7.81 (8) Unwin, best steel, 1=0.] I.H.P. + (3) Thurston, steel, 1= PR -h 600,000 . 83 0.42 3.0 1.5 5.21 • 1.37 0.69 4.95 2.47 8.84 2.61 4.42 The calculated lengths for the long-stroke engines are too low to pre- vent excessive pressures. See "Pressures on the Crank-pins," below. The Strength of the Crank-pin is determined substantially as is that of the crank. In overhung cranks the load is usually assumed as carried at its extremity, and, equating its moment with that of the resistance of the pin, V2Pl=V32tnd\ and d = V/^y^> in which d = diameter of pin in inches, P = maximum load on the piston, t = the maximum allowable stress on a square inch of the metal. For iron it may be taken at 9000 lbs. For steel the diameters found by this formula may be reduced 10%. (Thurston.) Unwin gives the same formula in another form, viz.: r^Sf^K-VrV' the last form to be used when the ratio of length to diameter is assumed. For wrought iron, t = 6000 to 9000 lbs. per sq. in., yb.l/t= 0.0947 to 0.0827; ^5.1/t = 0.0291 to 0.0238. For steel, t = 9000 to 13,000 lbs. per sq. in., ^5jjt = 0.0827 to 0.0723; ^5.1/t = 0.0238 to 0.0194. 1008 THE STEAM-ENGINE. Whitham gives d = 0.0327 f/Pl = 2.1058 fy X I.H.P. + LR for strength, and d = 0.0405 *\JPl 3 for rigidity, and recommends that the diameter be calculated by both formulae, and the largest result taken. The first is the same as Unwin's formula, with t taken at 9000 lbs. per sq. in. The second is based upon an arbitrary assumption of a deflection of V300 in. at the center of pressure (one-third of the length from the free end). Marks, calculating the diameter for rigidity, gives d = 0.066 \ft 2 = 0.945 <^(H.P.)Z» + LN; p = maximum steam-pressure in pounds per square inch, D = diameter of cylinder in inches, L = length of stroke in feet, N = number of single strokes per minute. He says there is no need of an investigation of the strength of a crank-pin, as the condition of rigidity gives a great excess of strength. Marks's formula is based upon the assumption that the whole load may be concentrated at the outer end, and cause a deflection of 0.01 in. at that point. It is serviceable, he says, for steel and for wrought iron alike. Using the average lengths of the crank-pins already found, we have the following for our six engines: Diameter of Crank-pins. Diameter of cylinder. . . Stroke, ft Length of crank-pin. . . . Unwin, d = u — '— — . . . Marks, d= 0.066 $pl a D< 10 1 2.72 10 2 1.36 30 21/2 9.86 30 5 4.93 50 4 17.12 2.29 1.82 7.34 5.82 12.40 1.39 0.85 6.44 3.78 12.41 50 8 8.56 9.84 7.39 Pressures on the Crank-pins. — If we take the mean pressure upon the crank-pin = mean pressure on piston, neglecting the effect of the varying angle of the connecting-rod, we have the following, using the average lengths already found, and the diameters according to Unwin and Marks: 1 2 3 4 5 6 10 1 3,299 6.23 3.78 530 873 10 2 3,299 2.36 1.16 1,398 2,845 30 21/2 22,832 72.4 63.5 315 360 30 5 22,832 28.7 18.6 796 1,228 50 4 58,905 212.3 212.5 277 277 50 8 58,905 84.2 63.3 Pressure per square inch, Unwin Pressure per square inch, Marks 700 930 The results show that the application of the formulae for length and diameter of crank-pins give quite low pressures per square inch of pro- jected area for the short-stroke high-speed engines of the larger sizes, but too high pressures for all the other engines. It is therefore evident that after calculating the dimensions of a crank-pin according to the formulae given the results should be modified, if necessary, to bring the pressure per square inch down to a reasonable figure. In order to bring the pressures down to 500 pounds per square inch, we divide the mean pressures by 500 to obtain the projected area, or product of length by diameter. Making I = 1.5 d for engines Nos. 1, 2, 4, and 6, the revised table for the six engines is as follows: DIMENSIONS OF PARTS OF ENGINES. 1009 Engine No 12 3 4 5 6 Length of crank-pin, inches.. 3.15 3.15 9.86 8.37 17.12 13.30 Diameter of crank-pin 2.10 2.10 7.34 5.58 12.40 8.87 Crosshead-pin or Wrist-pin. — Whitham says the bearing surface for the wrist-pin is found by the formula for crank-pin design. Seaton says the diameter at the middle must, of course, be sufficient to withstand the bending action, and generally from this cause ample surface is provided for good working; but in any case the area, calculated by multiplying the diameter of the journal by its length, should be such that the pressure does not exceed 1200 lbs. per sq. in., taking the maximum load on the piston as the total pressure on it. For small engines with the gudgeon shrunk into the jaws of the con- necting-rod, and working in brasses fitted into a recess in the piston-rod end and secured by a wrought-iron cap and two bolts, Seaton gives: Diameter of gudgeon = 1 . 25 X diam. cf piston-rod, Length of gudgeon = 1 . 4 X diam. of piston-rod. If the pressure on the section, as calculated by multiplying length by diameter, exceeds 1200 lbs. per sq. in., this length should be increased. J. B. Stanwood, in his "Ready Reference" book, gives for length of crosshead-pin 0.25 to 0.3 diam. of piston, and diam. = 0.18 to 0.2 diam. of piston. Since he gives for diam. of piston-rod 0.14 to 0.17 diam. of piston, his dimensions for diameter and length of crosshead-pin are about 1.25 and 1.8 diam. of piston-rod respectively. Taking the maximum allowable pressure at 1200 lbs. per sq. in. and making the length of the crosshead-pin = 4/3 of its diameter, we have d= Vp-f- 40, Z = Vp-8- 30, in which P = maximum total load on piston in lbs., d = diam. and 1= length of pin in inches. For the engines of our example we have: Diameter of piston, inches 10 30 50 Maximum load on piston, lbs 7854 70,686 196,350 Diameter of crosshead-pin, inches 2 . 22 6 . 65 1 1 . 08 Length of crosshead-pin, inches 2.96 8.86 14.77 Stanwood's rule gives diameter, ins 1 . 8 to 2 5 . 4 to 6 9 . to 10 Stanwood's rule gives length, inches. . . 2.5 to 3 7.5 to 9 12.5 to 15 Stanwood's largest dimensions give pressure per sq. in., lbs 1309 1329 1309 Which pressures are greater than the maximum allowed by Seaton. The Crank-arm. — The crank-arm is to be treated as a lever, so that if ais the thickness in adirection parallel to the shaft-axis and b its breadth at a section x inches from the crank-pin center, then, bending moment M at that section = Px, P being the thrust of the connecting-rod, and / the safe strain per square inch, D fab* , aX& 2 T 67 , 4 /6T If a crank-arm were constructed so that b varied as Vx (as given by the above rule) it would be of such a curved form as to be inconvenient to manufacture, and consequently it is customary in practice to find the maximum value of b and draw tangent lines to the curve at the points; these lines are generally, for the same reason, tangential to the boss of the crank-arm at the shaft. The shearing strain is the same throughout the crank-arm; and, con- sequently, is large compared with the bending strain close to the crank- in; and so it is not sufficient to provide there only for bending strains, 'he section at this point should be such that, in addition to what is given by the calculation from the bending moment, there is an extra square inch for every 8000 lbs. of thrust on the connecting-rod (Seaton). The length of the boss h into which the shaft is fitted is from 0.75 to 1.0 of the diameter of the shaft D, and its thickness e must be calculated from the twisting strain PL. (L = length of crank.) For different values of length of boss h, the following values of thick- ness of boss e are given by Seaton: When h = D, then e = . 35 D ; if steel, . 3. h = 0.9 D, thene = 0.38 D; if steel, 0.32. h = 0.8 D, then e = 0.40 D; if steel, 0.33. h = 0.7 D, then e = 0.41 D; if steel, 0.34. Pi T 1010 THE STEAM-ENGINE. The crank-eye or boss into which the pin is fitted should bear the same relation to the pin that the boss does to the shaft. The diameter of the shaft-end onto which the crank is fitted should be 1.1 X diameter of shaft. Thurston says: The empirical proportions adopted by builders will commonly be found to fall well within the calculated safe margin. These proportions are, from the practice of successful designers, about as follows: For the wrought-iron crank, the hub is 1.75 to l.S times the least diameter of that part of the shaft carrying full load; the eye is 2.0 to 2.25 the diameter of the inserted portion of the pin, and their depths are, for the hub, 1.0 to 1.2 the diameter of shaft, and for the eye, 1.25 to 1.5 the diameter of pin. The web is made 0.7 to 0.75 the width of adjacent hub or eye, and is given a depth of 0.5 to 0.6 that of adjacent hub or eye. For the cast-iron crank the hub and eye are a little larger, ranging in diameter respectively from 1.8 to 2 and from 2 to 2.2 times the diameters of shaft and pin. The flanges are made at either end of nearly the full depth of hub or eye. Cast iron has, however, fallen very generally into disuse. The crank-shaft is usually enlarged at the seat of the crank to about 1.1 its diameter at the journal. The size should be nicely adjusted to allow for the shrinkage or forcing on of the crank. A difference of diam- eter of 0.2% will usually suffice; and a common rule of practice gives an allowance of but one-half of this, or 0.1%. The formulae given by different writers for crank-arms practically agree, since they all consider the crank as a beam loaded at one end and fixed at the other. The relation of breadth to thickness may vary according to the taste of the designer. Calculated dimensions for our six engines are as follows: Dimensions of Crank-arms. Diam. of cylinder, ins Stroke S, ins Max. pressure on pin P (approx.) , lbs Diam. crank-pin d Dia. shaft, a y -^ — '-, D (a = 4.69, 5.09 and 5.22)... Length of boss, 0.8 D Thickness of boss, 0.4 D. . . Diam. of boss, I.8D Length crank-pin eye, 0.8 d Thickness of crank-pin eye, 0.4d Max. mom. T at distance V2S— 1/2 D from center of pin, inch-lbs Thickness of crank-arm a = 0.75 D Greatest b readth, b= \/6 T + 9000 a Min. mom. T at distance dfrom center of pin= Pd Least breadth, &! = V6 T - 9000 a 10 12 10 24 30 30 30 60 50 48 7854 2.10 7854 2.10 70,686 7.34 70,686 5.58 196,350 12.40 k.74 3.46 7.70 9.70 12.55 J 2.19 1.10 4.93 1.76 2.77 1.39 6.23 1.76 6.16 3.08 13.86 5.87 7.76 3.88 17.46 4.46 10.04 5.02 22.59 9.92 0.88 0.88 2.94 2.23 4.46 37,149 80,661 788,149 1,848,439 3,479,322 2.05 2.60 5.78 7.28 9.41 3.48 4.55 9.54 13.0 15.7 16,493 16,493 528,835 394,428 2,434,740 2.32 2.06 7.81 6.01 13.13 50 96 196,350 8.87 12.65 6.32 28.47 7.10 3.55 7,871,671 11.87 21.0 1,741,625 9.89 The Shaft. — Twisting Resistance. — From the general formula for torsion, we have: T = ^d s S = 0.19635 d s S, whence d = t/^4p' 16 in which T = torsional moment in inch-pounds, d = diameter in inches, and S = the shearing resistance of the material in pounds per square inch, DIMENSIONS OF PARTS OF ENGINES. 1011 If a constant force P were applied to the crank-pin tangentially to its path, the work done per minute would be PXLX2tz + 12XR = 33,000 X I.H.P., in which L = length of crank in inches, and R = revs, per min., and the mean twisting moment T = I.H.P. ■*■ R X 63,025. Therefore d = yj 5 . 1 T -*- S = ^321,427 I.H.P. -5- US. This may take the form d = ^I.H.P. X FIR, or d = a \/l.H.P. -s- R, in which F and a are factors that depend on the strength of the material and on the factor of safety. Taking S at 45,000 pounds per square inch for wrought iron, and at 60,000 for steel, we have, for simple twisting by a uniform tangential force, Factor of safety =568 10 5 6 810 Iron F = 35.7 42.8 57.1 71.4 a =3.3 3.5 3.85 4.15 Steel F = 26.8 32.1 42.8 53.5 a = 3.0 3.18 3.5 3.77 Unwin, taking for safe working strength of wrought iron 9000 lbs., steel 13,500 lbs., and cast iron 4500 lbs., gives a = 3.294 for wrought iron, 2.877 for steel, and 4.15 for cast iron. Thurston, for crank-axles of wrought iron, gives a = 4.15 or more. Seaton says: For wrought iron, /, the safe strain per square inch, should not exceed 9000 lbs., and when the shafts are more than 10 inches diameter, 8000 lbs. Steel, when made from the ingot and of good materials, will admit of a stress of 12,000 lbs. for small shafts, and 10,000 lbs. for those above 10 inches diameter. The difference in the allowance between large and small shafts is to com- pensate for the defective material observable in the heart of large shaft- ing, owing to the hamm ering failing to affect it. The formula d = a -\/l.H.P. -f- R assumes the tangential force to be uniform and that it is the only acting force. For engines, in which the tangential force varies with the angle between the crank and the connect- ing-rod, and with the variation in steam-pressure in the cylinder, and also is influenced by the inertia of the reciprocating parts, and in which also the shaft may be subjected to bending as well as torsion, the factor a must be increased, to provide for the maximum tangential force and for bending. Seaton gives the following table showing the relation between the maximum and mean twisting moments of engines working under various conditions, the momentum of the moving parts being neglected, which is allowable: Description of Engine. Steam Cut-off at Max. Twist Divided by Mean Twist. Moment. Cube Root of the Ratio. 0.2 0.4 0.6 0.8 0.2 0.3 0.4 0.5 0.6 0.7 0.8 h.p. 0.5, l.p.0.66 2.625 2.125 1.835 1.698 1.616 1.415 1.298 1.256 1.270 1.329 1.357 1.40 1.26 1.38 1.29 «i (i 1.22 « a 1.20 Two-cylinder expansive, cranks at 90° Three-cylinder compound, cranks 120° Three-cylinder compound, l.p. cranks op- ) posite one another, and h.p. midway j 1.17 1.12 1.09 1.08 1.08 1.10 1.11 1.12 1.08 1012 THE STEAM-ENGINE. Seaton also gives the following rules for ordinary practice for ordinary two-cylinder marine engines: Diameter of the tunnel-shafts = -^I.H.P. X F/2?,ora ^I.H.P. + R. Compound engines, cranks at right angles: Boiler pressure 70 lbs., rate of expansion 6 to 7, F = 70, a = 4.12. Boiler pressure 80 lbs., rate of expansion 7 to 8, F = 72, a = 4.16. Boiler pressure 90 lbs., rate of expansion 8 to 9, F = 75, a = 4.22. Triple compound, three cranks at 120 degrees: Boiler pressure 150 lbs., rate of expansion 10 to 12, F = 62, a = 3.96, Boiler pressure 160 lbs., rate of expansion 11 to 13, F = 64, a = 4. Boiler pressure 170 lbs., rate of expansion 12 to 15, F = 67, a = 4.06. Expansive engines, cranks at right angles, and the rate of expansion 5, boiler-pressure 60 lbs., F = 90, a = 4.48. Single-crank compound engines, pressure 80 lbs., F = 96, a = 4.587 For the engines we are considering it will be a very liberal allowance for ratio of maximum to mean twisting moment if we take it as equal to the ratio of the maximum to the mean pressure on the piston. The factor a, then, in the formula for diameter of the shaft will be multiplied by the cube root of this ratio, or t/^ = 1.34, CI ^p%= 1 • 45, and C/^ = 1.49 for the 10, 30, and 50-in. engines, respectively. Taking a = 3.5, which corresponds to a shearing strength of 60,000 and a factor of safety of 8 for steel, or to 45,000 and a factor of 6 for iron, we have for the new coeffi- cient a t in the formula d t = a t ^/i.H.P. •*- R, the values 4.69, 5.08, and 5.22 from which we obtain the diameters of shafts of the six engines as follows : Engine No 1 2 3 4 5 6 Diam. of cyl 10 10 30 30 50 50 Horse-power, I.H.P 50 50 450 450 1250 1250 Revs, per min., R 250 125 130 65 90 45 Diam. of shaft d = 2.74 3.46 7.67 9.70 12.55 15.82 These diameters are calculated for twisting only. When the shaft is also subjected to bending strain the calculation must be modified as below: Resistance to Bending. — The strength of a circular-section shaft to resist bending is one-half of that to resist twisting. If B is the bending moment in inch-lbs., and d the diameter of the shaft in inches, B = ~ X /; and d = . eccentric-rod pins =0.7 X D. suspension-rod pins = 0.55X D. " pin when overhung =0.75XD. Breadth of link = . 8 to . 9 X D. Length of block = 1 . 8 to 1 . 6 X D. Thickness of bars of link at middle = . 7 X D. If a single suspension rod of round section, its diameter =0.7 X D. If two suspension rods of round section, their diameter = 0.55 X D. Size of Double-bar Links. — When the distance between centers of eccentric pins = 6 to 8 times throw of eccentrics (throw = eccentricity = half-travel of valve at full gear) D as before: Depth of bars = 1 . 25 X D + 3/ 4 in. Thickness of bars = . 5 X D + 1/4 in. Length of sliding-block = 2.5 to 3 X D. Diameter of eccentric-rod pins = . 8 X D + 1/4 in. center of sliding-block = 1.3 X D. When the distance between eccentric-rod pins= 5 to 51/2 times throw of eccentrics: Depth of bars = 1 . 25 XD + 1/2 in. Thickness of bars = . 5 X D + 1/4 in. Length of sliding-block = 2.5 to 3 X D. Diameter of eccentric-rod pins = 0.75 X D. Diameter of eccentric bolts (top end) at bottom of thread = . 42 X D when of iron, and 0.38 X D when of steel. The Eccentric. — Diam. of eccentric-sheave = 2.4 X throw of eccen- tric + 1 . 2 X diam. of shaft. D as before Breadth of the sheave at the shaft ...... = 1 . 15 X D + . 65 in. Breadth of the sheave at the strap = D + . 6 in. Thickness of metal around the shaft .... =0.7 X D + . 5 in. Thickness of metal at circumference .... ^=0.6 X D + . 4 in. Breadth of key. =0.7 XD+0.5in. Thickness of key = . 25 X D + . 5 in. Diameter of bolts connecting parts of strap =0.6 XD+0.1in. Thickness of Eccentric-strap. When of bronze or malleable cast iron: Thickness of eccentric-strap at the middle =0.4XZ>+0.6in. Thickness of eccentric-strap at the sides =0.3XD+0.5in. When of wrought iron or cast steel: Thickness of eccentric-strap at the middle. ... = . 4 X D + . 5 in. Thickness of eccentric-strap at the sides = . 27 X D + . 4 in. The Eccentric-rod. — The diameter of the eccentric-rod in the body and at the eccentric end may be calculated in the same way as that of the connecting-rod, the length being taken from center of strap to center of pin. Diameter at the link end = 0.8 D + 0.2 in. This is for wrought iron; no reduction in size should be made for steel. Eccentric-rods are often made of rectangular section. Reversing-gear should be so designed as to have more than sufficient strength to withstand the strain of both the valves and their gear at the DIMENSIONS OF PARTS OF ENGINES. 1021 same time under the most unfavorable circumstances; it will then have |the stiffness requisite for good working. Assuming the work done in reversing the link-motion, W, to be only that due to overcoming the friction of the valves themselves through their Whole travel, then, if T be the travel of valves in inches, for a compound engine 61, and p t being length, breadth, and maximum steam-pressure on valve of the second cylinder; and for an expansive engine W = 2X &(**"*)■■«§> «*>**>■ To provide for the friction of link-motion, eccentrics, and other gear, and for abnormal conditions of the same, take the work at one and a half times the above amount. To find the strain at any part of the gear having motion when reversing, divide the work so found by the space moved through by that part in feet; the quotient is the strain in pounds; and the size may be found from :the ordinary rules of construction for any of the parts of the gear. (Sea- ton.) Current Practice in Engine Proportions, 1897. (Compare pages 996 to 1020.) — A paper with this title by Prof. John H. Barr, in Trans. A. S. M. E., xviii, 737, gives the results of an examination of the propor- tions of parts of a great number of single-cylinder engines made by different builders. The engines classed as low speed (L. S.) are Corliss or other long-stroke engines usually making not more than 100 or 125 revs. per min. Those classed as high speed (H. S.) have a stroke generally of 1 to H/2 diameters and a speed of 200 to 300 revs, per min. The results are expressed in formulas of rational form with empirical coefficients, and are here abridged as follows (dimensions in inches): Thickness of Shell, L. S. only. —t = CD + B; D = diam. of piston in . ; B = . 3 in. ; C varies from . 04 to . 06, mean = . 05. Flanges and Cylinder-heads.^ 1 to 1.5 X thickness of shell, mean 1.2. Cylinder-head Studs. — No studs less than 3/ 4 in. nor greater than 13/gin. diam. Least number, 8, for 10 in. diam. Average number = 0.7 D. Average diam. = D/40 + 1/2 in. Ports and Pipes. — a = area of port (or pipe) in sq. in.: A = area of piston, sq. in.; V = mean piston-speed, ft. per min.; a = AV /C, in which C = mean velocity of steam through the port or pipe in ft. per min. Ports, H. S. (same ports for steam as for exhaust). — C = 4500 to 6500, mean 5500. For ordinary piston-speed of 600 ft. per min. a = KA; K = 0.09 to 0.13, mean 0.11. Steam-ports, L. S. — C = 5000 to 9000, mean 6800; K = 0.08 to 0.10, mean 0.09. Exhaust-ports, L. S. — C = 4000 to 7000, mean 5500; K = 0.10 to 0.125, mean 0.11. Steam-pipes, H. S. — C = 5800 to 7000, mean 6500. If d = diam. of pipe and D = diam. of piston, d = . 29 D to . 32 D, mean . 30 D. Steam-vipes, L. S. — C = 5000 to 8000, mean 6000; d = . 27 to . 35 Z>; mean 0.32 D. Exhaust-pipes, H. S. — C = 2500 to 5500, mean 4400; d = 0.33 to 0.50 D, mean 0.37 D. Exhaust-vipes, L. S. — C = 2800 to 4700, mean 3800; d = 0.35 to . 45 D, mean . 40 D Face of Pistons. — F = face; D = diameter. F = CD. H. S.: C = 0.30 to 0.60, mean 0.46. L. S.: C = 0.25 to 0.45, mean 0.32. Piston-rods. — - d = diam. of rod: D = diam. of piston; L = stroke, in.; d= C V DL . H s . c= 12 t0 175 mean 145 L g . c= 10 to 0.13, mean 0.11. Connecting-rods. — H. S. (generallv 6 cranks loner, rectangular section): = breadth; h = height of section; Li = length of connecting-rod; D = diam. of piston; b = C ^DLi; C = 0.045 to 0.07. mean 0.057; h = Kb: K = 2.2 to 4, mean 2.7. L. S. (generallv 5 cranks long, cir- cular sections only): C = 0.082 to 0.105, mean 0.092. 1022 THE STEAM-ENGINE. Cross-head Slides. — Maximum pressure in lbs. per sq. in. of shoe, due to the vertical component of the force on the connecting-rod. H. S.: 10.5 to 38, mean 27. L. S.: 29 to 58, mean 40. Cross-head Pins. — I = length; d = diam.; projected area = a = dl = CA; A = area of piston; I = Kd. H. S.: C = 0.06 to 0.11, mean 0.08; K = 1 to 2, mean 1.25. L. S.: C = 0.054to0.10, mean0.07; K = 1 to 1.5, mean 1.3. Crank-pin. — H.P. = horse-power of engine; L= length of stroke; 1 = length of pin; I = C X H.P. /L+ B; d = diam. of pin; A = area of piston; dl = KA. H. S.: C = 0.13 to 0.46, mean 0.30; B = 2.5 in.; K = 0.17 to 0.44, mean 0.24. L. S.: C = 0.4 to 0.8, mean 0.6; B = 2 in.; K = 0.065 to 0.115, mean 0.09. Crank-shaft Main Journal. — d= C a^H.P.-j- TV; d= diam.; Z = length; N = revs, per min.; projected area = MA; A = area of piston. H. S.: C — 6.5 to 8.5, mean 7.3; l = Kd; i£ = 2 to 3, mean 2.2; M = 0.37 to 0.70, mean 0.46. L. S.: C = 6 to 8, mean 6.8; K= 1.7 to 2.1, mean 1.9; M = 0.46 to 0.64, mean 0.56. Piston-speed. — H. S.: 530 to 660, mean 600; L. S.: 500 to 850, mean 600. Weight of Reciprocating Parts (piston, piston-rod, cross-head, and one- half of connecting-rod). — W = CD 2 h- LN 2 ; D = diam. of piston; L = length of stroke, in.; N = revs, per min. H. S. only: C = 1,200,000 to 2,300,000, mean 1,860,000. Belt-surface per I.H.P. — S = C X H.P. + B; *S = product of width of belt in feet by velocity of belt in ft. per min. H. S.: C = 21 to 40, mean 28; 5 = 1800. L. S.; S = C X H.P., C = 30 to 42, mean = 35. Fly-wheel (H. S. only). — Weight of rim in lbs.: W = C x XH.P.r Z>i 2 A 3 ; Di = diam. of wheel in in.; C = 65 X 10 10 to 2 X 10 12 mean = 12 X 10", or 1,200,000,000,000. Weight of Engine per I.H.P. in lbs., including fly-wheel. — W = C X H.P. H. S.: C= 100 to 135, mean 115. L. S.: C = 135 to 240, mean 175. Current Practice in Steam-engine Design, 1909. (Ole N. Trooien, Bull. Univ'y of Wis., No. 252; Am. Mach., April 22, 1909.) — Practice in proportioning standard steam-engine parts has settled down to certain definite values, which have by long usage been found to give satisfactory results. These values can readily be expressed in formulas showing the relation between the more important factors entering the problem of design. These formulas may be considered as partly rational and partly em- pirical; rational in the sense that the variables enter in the same manner as in a strict analysis, and empirical in the sense that the constants, instead of being obtained from assumed working strength, bearing pressures, etc., are derived from actual practice and include elements whose values are not accurately known but which have been found safe and economical. The following symbols of notation are used in the formulas given: D = diameter of piston. A = area of piston. L = length of stroke. p = unit steam pressure, taken as 125 lbs. per sq. in. above exhaUst as a standard pressure. H.P. = rated horse-power. N = revs, per min. C and K, constants, and d = diam. and Z=length of unit under consider- ation. All dimensions in inches. _ The commercial point of cut-off is taken at 1/4 of the stroke. H. S., high-speed engines. L. S., low-speed, or long-stroke engines. Piston Eod.—d = C^ r DL. H. S.: C = 0.15 (min., 0.125; max., 0.187); L. S.: C - 0.114 (min., 0.1; max., 0.156). Cylinder. — Thickness of wall in ins. = CD 4- 0.28. C =0.054 (min., 0.035; max., 0.072). Clearance volume 5 to 11% for H. S. engines, and from 2 to 5% for Corliss en sines. Stud Bolts. — Number = . 72 D for H. S. (0 . 65 D for Corliss.) Diam. in ins. = 0.04 D + 0.375. Ratio (C) of Stroke to Cylinder Diameter (L ID). — For TV > 900, C = 1.07 (min., 0.82: max., 1.55): for N = 110 to 200, C = 136 (min.. 1.03; max., 1.88): for AT < 110 (Corliss engines), C = (L - 8) ID = 1.63 (min., 1.15; max.. 2.4). Piston. — Width of face in ins. = CD + 1. Mean value of C = 0.32 DIMENSIONS OF PARTS OF ENGINES. 1023 ! or H. S. (0.26 for Corliss). Thickness of shell = thickness of cylinder vail X 0.6 (0.7 for Corliss). Piston Speeds. — H. S., 605 ft. per min. (min. 320; max., 920); Corliss, >92 ft. per min. (min., 400; max., 800). Cross-head. — Area of shoes in sq. ins. =0.53 A (min., 0.37; max., ).72). Cross-head Pin. — Diameter = 0.25 D (min., 0.17; max., 0.28). Length for H. S. = diam. X 1.25 (min., 1; max., 1.5); for Corliss == liam. X 1.43 (min., 1; max., 1.9). Connecting-rods. — Breadth for H. S. =0.073 ^L C D (min., 0.55; max., ).094). Height = breadth X 2. 28 (min., 1.85; max., 3). For L. S., diam. )f circular rod = . 092 ^L C D (min., 0.081; max., 0.104). L c = length center to center of bearings. Crank-pin. — Diam. for H. S. center-crank engines = 0. 4 D (min., 28; max., 0.526). Diam. for side-crank Corliss = 0.27 D (min., ).21; max., 0.32). Length for H. S. = diam. X 0.87 (min., 0.66; max., 1.25). Length for Corliss = diam. X 1.14 (min., 1; max., 1.3). Main Journals of Crank-shaft. — For H. S. center-crank engines, diam. = 6.6 yTLP ./A (min., 5.4; max., 8.2). For Corliss, diameter = 7.2 [^/(H. P./ A) -0.3] (min., 6.4; max., 8). Fly-xoheels. — Total weight in pounds for H. S. up to 175 H.P. = 1,300,000,000,000 H.P. /Di 2 A 3 , where Di = diam. of wheel in ins. (min., 660,000,000,000; max., 2,800,000,000,000). For larger H. S. engines, weight = (C X H.P. /Z>i 2 A 3 ) + 1000, where C = 720,000,000,000 (min., 330,000,000,000; max., 1,140,000,000,000). For Corliss engines, 'weight = (C X H.P. /DJN^-K, where C = 890,000,000,000 (min., 625,- 000,000,000; max., 1,330,000,000,000), and #=4000 (min., 2,800; max., 16000). Diam. in ins.= 4.4X length of stroke. Belt Surface per I.H.P. ■ — Square feet of belt surface per minute (S) ifor H. S. = H.P. x 26.5 (min., 10; max., 55). For Corliss engines, \S = 1000 4- (21 X H.P.) (min., 18.2; max., 35). ; Velocity of Wheel Rim. — For H. S. 70 ft. per sec. (min., 48; max., 70) ; for Corliss, 68 ft. per sec. (min., 40; max., 68). Weight of Reciprocating Parts (Piston + piston rod + crosshead + 1/2 !connecting-rod). — Weight in lbs. W = (D 2 1 LA 2 ) X 2,000,000 (min., 1,370,000; max., 3,400,000). Balance weight opposite crank-pin = 0.75 W. Weight of engine per I.H.P. — Lbs. per I.H.P. for belt-connected H. S. engines = H.P. X 82 (min., 52; max., 120). Do., for Corliss = H.P. X 132 (min., 102; max., 164). Shafts and Bearings of Engines. (James Christie, Proc. Engrs. Club of Phila., 1898.) — The dimensions are determined by two independent considerations: 1. Sufficient size to prevent excessive deflection or torsional yield. 2. To provide sufficient wearing surface; to prevent excessive wear of journals. Usually, when the first condi- tion is preserved, the other is provided for. When the bearings are flexible, — and excessive deflection within the limit of ordinary safety affects nothins? external to the bearings, — considerable deflection can be tolerated. When bearings are rigid, or defection may derange external mechanism, — for example, an overhung crank, — then the deflection must be more restricted. The effect of deflection is to concentrate pressure on the ends of journals, rendering the apparent bearing surface inefficient. In direct-driven electric generators a deflection of 0.01 in. per foot of lensrth has caused much trouble from hot bearings. I have proportioned such shafts so that the deflection will not exceed one-half this extent. Tn some shafts, especially those having an oscillating movement, torsional elasticity is a prime' consideration, and the limits can be known onlv by experience. Reuleauv says: "Limit the torsional yield to 0.1 degree per foot of length." This in some cases can be readily tolerated; in others, it has proved excessive. Thave adopted the following as a gen- eral sruide: Permissible twist per foot of length =0.10 degree for easy service, without severe fluctuation of load: 0.075 degree for fluctuating loads suddenly applied: 0.050 degree for loads suddenly reversed. Sufficiency of wearing surface and the limitation of pressure per unit 1024 THE STEAM-ENGINE. of surface are determined by several conditions: 1. Speed of movement, 2. Character of material. 3. Permissible wear of journals or bearings. 4. Constancy of pressure in one direction. 5. Alternation of the direction of pressure. Taking the product of pressure per sq. in. of surface in lbs., and speed of movement in ft. per min., we obtain a quantity, which we can term the permissible foot-pounds per minute for each sq. in. of wearing sunaee. Tnis product varies in good practice under various conditions lrom: 50,000 to 500,000 ft.-lbs. per mm. For instance, good practice, in later years, has largely increased the. area of crosshead slide surfaces, For crossneads having maximum speed of 1000 feet per minute, the pressure per inch of wearing surface should not exceed 50 pounds, giving 50,000 ft.-lbs. per min.; whereas crank-pins of the requisite grade of steel, with gOod lining metal in the boxes and efficient lubrication, will endure 200,000 ft.-lbs. per min. satisfactorily, and more than double this when speeds are very high and the pressure intermittent. On main shaits, with pressures constant in one direction, it is advisable not to exceed 50,000 ft.-lbs. per min. for heavily loaded shafts at low velocity. This may be increased to 100,000 for lighter loads and higher velocities. It can be inferred, therefore, that the product of speed and pressure cannot be used, in any comprehensive way, as a rational basis for proportioning wearing surfaces. The pressure per unit of surface must be reduced as the speed is increased, but not in a constant ratio. A good example of journals severely tested are the recent 110,000-pound freight cars, which bear a pressure of 400 lbs. per sq. in. of journal bearing, and at a speed of ten miles per hour make about 60,000 foot-pounds per minute. Calculating the Dimensions of Bearings. (F. E. Cardullo, Mach'y, Feb., 1907.) — The durability of the lubricating film is affected in great measure by the character of the load that the bearing carries. When the load is unvarying in amount and direction, as in the case of a shaft carry- ing a heavy bandwheel, the film is easily ruptured. In those cases where the pressure is variable in amount and direction, as in railway journals and crank-pins, the film is much more durable. When the journal only rotates through a small arc, as with the wrist-pin of a steam-engine, the circumstances are most favorable. It has been found that when all other circumstances are exactly similar, a car journal will stand about twice the unit pressure that a fly-wheel journal will. A crank-pin, since the load completely reverses every revolution, will stand three times, and a wrist-pin will stand four times the unit pressure that the fly-wheel journal will. The amount of pressure that commercial oils will endure at low speeds without breaking down varies from 500 to 1000 lbs. per sq. in., where the load is steady. It is not safe, however, to load a bearing to this extent, since it is only under favorable circumstances that the film will stand this pressure without rupturing. On this account, journal bearings should not be required to stand more than two-thirds of this pressure at slow speeds, and the pressure should be reduced when the speed increases. The approximate unit pressure which a bearing will endure without seizing is p = PK ■*• (DN + K) (1). p = allowable pressure in lbs. per sq. in. of projected area, D = diam. of the bearing in ins., N = revs. per min., and P and K depend upon the kind of oil, manner of lubrica- tion, etc. P is the maximum safe unit pressure for the given circumstances, at a very slow speed. In ordinary cases, its value is 200 for collar thrust bearings, 400 for shaft bearings, 800 for car journals, 1200 for crank-pins, and 1600 for wrist-pins. In exceptional circumstances, these values may be increased by as much as 50%, but only when the workmanship is of the best, the care the most skillful, the bearing readily accessible, and the oil of the best quality, and unusually viscous. In the great units of the Subway power plant in New York, the value of P for the crank- pins is 2000. The factor K depends upon the method of oiling, the rapidity of cool- ing, and the care which the journal is likely to get. It will have about the following values: Ordinary work, drop-feed lubrication, 700; first- class care, drop-feed lubrication, 1000; force-feed lubrication or ring- oiling, 1200 to 1500; extreme limit for perfect lubrication and air-cooled bearings, 2000. The value 2000 is seldom used, except in locomotive DIMENSIONS OF PARTS OF ENGINES. 1025 Lork where the rapid circulation of the air cools the journals. Higher Ulues than this may only be used in the case of water-cooled bearings. ( In case the bearing is some form of a sliding shoe, the quantity 240 V should be substituted for the quantity DN, V being the velocity of rubbing n feet per second. There are a few cases where a unit pressure sufficient ;o break down the oil film is allowable, such as the pins of punching and shearing machines, pivots of swing bridges, etc. In general, the diameter of a shaft or pin is fixed from considerations of -strength or stiffness. Having obtained the proper diameter, we must next make the bearing long enough so that the unit pressure shall not exceed the required value. This length may be found by means of the nation: i - lW + PKi X& + *0> (2) where L is the length of the bearing in ins., W the load upon it in lbs., and P, K, N, and D are as before. . . , „ A bearing may give poor satisfaction because it is too long, as well as because it is too short. Almost every bearing is in the condition of a loaded beam, and therefore it has some deflection. Shafts and crank-pins must not be made so long that they will allow the load to concentrate at any point. A good rule for the length is to make the ratio of length to diameter about equal to lfgyN. This quantity may be diminished by from 10 to 20% in the case of crank-pins and increased in the same proportion in the case of shaft bearings, but it is not wise to depart too far from it. In the case of an engine making 100 r p.m., the bearings would be by this rule from 11/4 to IV2 diams. in length. In the case of a motor running at 1000 r.p.m., the bearings would be about 4 diams. long. The diameter of a shaft or pin must be such that it will be strong and stiff enough to do its work properly. In order to design it for strength and stiffness, it is first necessary to know its length. This may be assumed tentatively from the equation _ L = 20 W ^SN + PK (3) The diameter may then be found by any of the standard equations for the strength of shafts or pins given in the different works on machine design. [See The Strength of the Crank-pin, page 1007.] The length is then recomputed from formula No. 2, taking this new value if it does not differ materially from the one first assumed. If it does, and espe- cially if it is greater than the assumed length, take the mean value of the assumed and computed lengths, and try again. _ .... Example. — We will take the case of the crank-pin of an engine with a 20-in cylinder, running at 80 r.p.m., and having a maximum unbalanced steam pressure of 100 lbs. per sq. in. The total steam load on the piston is 31,400 pounds. P is taken at 1200, and K as 1000. We will therefore obtain for our trial length: L = (20X 31,400 X v'io)-*- (1200X1000) =4. 7, or say 43/ 4 ins. In order that the deflection of the pin shall not be sufficient to destroy the lubricating film we have Z) = 0.09 \JWL Z , which limits the deflection to . 003 in. This gives D = 3 . 85 or say 37/ 8 ins. With this diameter, formula No. 2 gives L = 8.9, say 9 ins. _ The mean of this value and the one obtained before is about 7 ins. Substituting this in the equation for the diameter, we get 51/4 ins. Sub- stituting this new diameter in equation No. 2 we have L = 7.05, say Probably most good designers would prefer to take about half an inch off the length of this pin, and add it to the diameter, making it 53/ 4 X6 1/2 inches, and this will bring the ratio of the length to the diameter nearer to 1/8 "^N Engine-frames or Bed-plates.— No definite rules for the design of engine-frames have been given by authors of works on the steam- engine The proportions are left to the designer who uses ' rule of thumb " or copies from existing engines. F. A. Halsey (Am. Mach., 1026 THE STEAM-ENGINE. Feb. 14, 1895) has made a comparison of proportions of the frames of horizontal Corliss engines of several builders. The method of comparison is to compute from the measurements the number of square inches in the smallest cross-section of the frame, that is, immediately behind the pillow block, also to compute the total maximum pressure upon the piston, and to divide the latter quantity by the former. The result gives the number of pounds pressure upon the piston allowed for each square inch of metal in the frame. He finds that the number of lbs. per sq. in. of smallest section of frame ranges from 217 for a 10 X 30 in. engine up to 575 for a 28 X 48 in. A 30 X 60 in. engine shows 350 lbs., and a 32-in. engine which has been running for many years shows 667 lbs. Generally the strains increase with the size of the engine, and more cross-section of metal is allowed with relatively long strokes than with short ones. From the above Mr. Halsey formulates the general rule that in engines of moderate speed, and having strokes up to 1 1/2 times the diameter of the cylinder, the load per square inch of smallest section should be for a 10-in. engine 300 lbs., which-figure should be increased for larger bores up to 500 lbs. for a 30-in. cylinder of the same relative stroke. For high speeds or for longer strokes the load per square inch should be reduced. FLY-WHEELS. The function of a fly-wheel is to store up and to restore the periodical fluctuations of energy given to or taken from an engine or machine, and thus to keep approximately constant the velocity of rotation. Rankine AE 2E Q steadiness, in which E is the mean actual energy, and AE the excess of energy received or of work performed, above the mean, during a given interval. The ratio of the periodical excess or deficiency of energy AE to the whole energy exerted in one period or revolution General Morin found to be from 1/6 to 1/4 for single-cylinder engines using expan- sion; the shorter the cut-off the higher the value. For a pair of engines with cranks coupled at 90° the value of the ratio is about 1/4, and for three engines with cranks at 120°, 1/12 of its value for single-cylinder engines. For tools working at intervals, such as punching, slotting and plate-cutting machines, coining-presses, etc., AE is nearly equal to the whole work performed at each operation. AE A fly-wheel reduces the coefficient — ^- to a certain fixed amount, being about 1/32 for ordinary machinery, and 1/50 or 1/6O for machinery for fine purposes. If m be the reciprocal of the intended value of the coefficient of fluc- tuation of speed, AE the fluctuation of energy, / the moment of inertia of the fly-wheel alone, and a its mean angular velocity, / = — ^ — As the rim of a fly-wheel is usually heavy in comparison with the arms, / may be taken to equal Wr 2 , in which W = weight of rim in pounds, and tyiqAE tnoAE r the radius of the wheel; then W = . _ = -~ — , if v be the velocity of the rim in feet per second. The usual mean radius of the fly-wheel in steam-engines is from three to five times the length of the crank. The ordinary values of the product mg, the unit of time being the second, lie between 1000 and 2000 feet. (Abridged from Rankine, S. E., p. 62.) Thurston gives for engines with automatic valve-gear W = 250,000 - m Jy 2 , in which A = area of piston in square inches, S = stroke in feet, j) = mean steam-pressure in lbs. per sq. in., R = revolutions' per minute, D = outside diameter of wheel in feet. Thurston also gives for ordinary forms of non-condensing engine with a ratio of expansion between 3 and 5 ' W = 1227)2' in wnicn a ran £ es from 10,000,000 to 15,000,000, averaging 12,000,000. For gas-engines, in which the charge is fired with everv revolution, the American Machinist gives this latter formula, with a FLY-WHEELS. 1027 doubled, or 24,000,000. Presumably, if the charge is fired every other revolution, a should be again doubled. Ranirine ("Useful Rules and Tables," p. 247) gives W = 475,000 • i , in which V is the variation of speed per cent of the mean speed. Thurston's first rule above given corresponds with this if we take V = 1.9. Hartnell (Proc. Inst. M. E., 1882, 427) says: The value of V, or the variation permissible in portable engines, should not exceed 3% with an ordinary load, and 4% when heavily loaded. In fixed engines, for ordi- nary purposes, V = 2V2 to 3%. For good governing or special purposes, such as cotton-spinning, the variation should not exceed 11/2 to 2%. F. M. Rites (Trans. A. S. M. E., xiv, 100) develops a new formula for C X I H P weight of rim, viz., W = ■ — R ' ' ' , and weight of rim per horse-power ■= -557^, in which C varies from 10,000,000,000 to 20,000,000,000; also using the latter value of C, he obtains for the energy of the fly-wheel Mv 2 = _W_ (3.14) 2 D 2 fl 2 = CX H.P. (3.14) 2 D 2 R 2 = 850,000 H.P . F1 2 "64.4 3600 ^£,2 x 64-4 x 360 R wheel energy per H.P. = 850,000 -4- R. The limit of variation of speed with such a weight of wheel from excess of power per fraction of revolution is less than 0.0023. The value of the constant C given by Mr. Rites was derived from practice of the Westinghouse single-acting engines used for electric- lighting. For double-acting engines in ordinary service a value of C — 5,000,000,000 would probably be ample. From these formulae it appears that the weight of the fly-wheel for a given horse-power should vary inversely with the cube of the revolutions and the square of the diameter. J. B. Stanwood (Eng'g, June 12, 1891) says: Whenever 480 feet is the lowest piston-speed probable for an engine of a certain size, the fly-wheel weight for that speed approximates ciosely to the formula W = 700,000 d 2 s -h D 2 R 2 . W = weight in pounds, d = diameter of cylinder in inches, s = stroke in inches, D = diameter of wheel in feet, R = revolutions per minute, corresponding to 480 feet piston-speed. In a Ready Reference Book published by Mr. Stanwood, Cincinnati, 1892, he gives the same formula, with coefficients as follows: For slide- valve engines, ordinary dutv, 350,000; same, electric lighting, 700.000; for automatic high-speed engines, 1.000,000; for Corliss engines, ordinary dutv 700,000, electric lighting 1,000.000. Thurston's formula above given, W = aAS ■*- R*D 2 with a = 12,000,000, when reduced to terms of d and s in inches, becomes W = 785,400 d 2 s -«- If we reduce it to terms of horse-power, we have I. H.P. = 2 ASPR ■*■ 33,000, in which P = mean effective pressure. Taking this at 40 lbs., we obtain W = 5.000.000.000 I.H.P. h- RW 2 . If mean effective pressure - 30 lbs., then W = 6,666,000.000 I.H.P. -^ R S D 2 . Emil Theiss (Am. Moch., Sept. 7 and 14, 1893) gives the following values of d, the coefficient of steadiness, which is the reciprocal of what Rankine calls the coefficient of fluctuation: For engines operating — Hammering and crushing machinery d = 5 Pumoing and shearing machinery d = 20 to 30 Weaving and paper-making machinery d = 40 Milling machinery ^=50 Spinning machinery a = 50 to 100 Ordinarv driving-engines (mounted on bed-plate), belt transmission d = 35 Gear-wheel transmission d — 50 Mr. Theiss's formula for weight of fly-wheel in pounds is W =t'X y 2 y^ n ' where d is the coefficient of steadiness, V the mean velocity of the fly- wheel rim in feet per second, n the number of revolutions per minute, 1028 THE STEAM-ENGINE. i = a coefficient obtained by graphical solution, the values of which for different conditions are given in the following table. In the lines under "cut-off," p means "compression to initial pressure," and O "no com- pression." Values of i. Single-cylinder Non-condensing Engines. Piston- speed, ft. per min. Cut-off, 1/6- Cut-off, 1/4. Cut-off, 1/3. Cut-off, l/ 2 . Comp. V Comp. V O Comp. V O Comp. V 200 400 600 272,690 240,810 194,670 158,200 218,580 187,430 145,400 108,690 242,010 208,200 168,590 162,070 209,170 179,460 136,460 135,260 220,760 188,510 165,210 201,920 170,040 146,610 193,340 174,630 182,840 167,860 800 Single-cylinder Condensing Engines. $-6 & Cut-off, i/ 8 . Cut-off, 1/6- Cut-off, 1/4. Cut-off, 1/3. Cut-off, 1/2. *u Comp. V O Comp. V O Comp. V O Comp. V O Comp. V 200 400 265,560 194,550 148,780 176,560 117,870 140,090 234,160 174,380 173,660 118,350 204,210 164,720 167,140 133,080 189,600 174,630 161,830 151,680 172,690 156,990 600 Two-cylinder Engines, Cranks at 90°. Piston- speed, ft. per min . Cut-off, 1/6- Cut-off, 1/4. Cut-off, 1/3. Cut-off, 1/2. Comp. V Comp. V Comp. V Comp. V 200 400 600 800 71,980 70,160 70,040 70,040 1 Mean f 60,140 59,A2Q 57,000 57,480 60,140 1 Mean [ 54,340 49,272 49,150 49,220 1 Mean [ 50,000 37,920 35,000 \ Mean f 36,950 Three-cylinder Engines, Cranks at 120°. Piston- Cut-off, 1/6- Cut-off, 1/4. Cut-off, 1/3. Cut-off, l/ 2 . speed, ft. per min. Comp. V Comp. V Comp. V Comp. v - 200 800 33,810 30,190 32,240 31,570 33,810 35,140 35,500 33,810 34,540 36,470 33,450 32,850 35,260 33,810 32,370 32,370 As a mean value of i for these engines we may use 33,810. Weight of Fly-wheels for Alternating-current Units. (J. Begtrup. Am. Mach., July 10, 1902.) — WD* + WJ>t - 14 -~ W . FLY-WHEELS. 1029 in which W= weight of rim of fly-wheel in pounds, D = mean diameter of rim in feet, Wi = weight of armature in pounds, Di= mean diameter of armature in feet, H = rated horse-power of engine, U = a factor of steadiness, N = number of revolutions per minute, V = maximum instantaneous displacement in degrees, not to exceed 5 degrees divided by the number of poles on the generator, according to the rule of the General Electric Company. For simple horizontal engines, length of connecting-rod = 5 cranks, U = 90; (ditto, no account being taken of angularity of connecting-red, U = 64); cross-compound horizontal engines, connecting-rod = 5 cranks. U = 51; ditto, vertical engines, heavy reciprocating parts, unbalanced, U = 78; vertical compound engines, cranks 180 degrees apart, recipro- cating parts balanced, U = 60. The small periodical variation in velocity (not angular displacement) can be determined from the following formula: p = 387,700,000 HZ N*(WD*+ WiDi 2 )' in winch H = rated horse-power, Z = a factor of steadiness, N = revs, per min., D = mean diameter of fly-wheel rim in feet, W = weight of fly- wheel rim in pounds, Di = mean diameter of armature or field in feet, Wi = weight of armature, F = variation in per cent of mean speed. For simple engines and tandem compounds, Z = 16; for horizontal cross-compounds, Z = 8.5; for vertical cross-compounds, heavy recip- rocating parts, Z = 12.5; for vertical compounds, cranks opposite, weights balanced, Z = 14. F represents here the entire variation, between extremes — not variation from mean speed. It generally varies from 0.25% of mean speed to 0.75% — evidently a negligible quantity. A mathematical treatment of this subject will be found in a paper by J. L. Astrom, in Trans. A. S. M. E., 1901. Centrifugal Force in Fly-wheels. — Let W = weight of rim in pounds; R = mean radius of rim in feet; r = revolutions per minute, g —= 32.16; v = velocity of rim in feet per second = 2nRr -4- 60. W,i2 a Wn 2 Rr 2 Centrifugal force of whole rim = F = ^- = '" =0. 000341 WRr 2 . gR 3600 g The resultant, acting at right angles to a diameter, of half of this force, tends to disrupt one half of the wheel from the other half, and is resisted by the section of the rim at each end of the diameter. The resultant of 2 half the radial forces taken at right angles to the diameter is 1 -s- 1/21- — - of the sum of these forces; hence the total force F is to be divided by 2 X 2 X 1 .5708 = 6.2832 to obtain the tensile strain on the cross-section of the rim, or, total strain on the cross-section = 5 = 0.00005427 WRr 2 . The weight W\ of a rim of cast iron 1 inch square in section is 2 nR x 3.125 = 19.635 72 pounds, whence strain per square inch of sectional area of rim = Si = 0.0010656 # 2 r 2 = 0.0002664 D 2 r 2 = 0.0000270 V 2 , in which D = diameter of wheel in feet, and V is velocitv of rim in feet per minute. 5i = . 0972 v 2 , if v is taken in feet per second. For wrought iron: Si = 0.0011366 R 2 r* = 0.0002842 D 2 r 2 = 0.0000288 V 2 . For steel: Si = 0.0011593 R 2 r 2 = 0.0002901 D 2 r 2 = 0.0000294 V 2 . For wood: Si = 0.0000888 R 2 r 2 = 0.0000222 D 2 r 2 = 0.00000225 V 2 . The specific gravity of the wood being taken at . 6 = 37 . 5 lbs. per cu. ft., or 1/12 the weight of cast iron. Example. — Required the strain per square inch in the rim of a cast- iron wheel 30 ft. diameter, 60 revolutions per minute. Answer. — 15 2 . X 60 2 X 0.0010656 = 863. 1 lbs. Required the strain per square inch in a cast-iron wheel-rim running a mile a minute. Answer. — 0.000027 X 5280 2 = 752.7 lbs. In cast-iron fly-wheel rims, on account of their thickness, there is . difficulty in securing soundness, and a tensile strength of 10.000 lbs. per sq. in, is as much as can be assumed with safety. Using a factor of 1030 THE STEAM-ENGINE. safety of 10 gives a maximum allowable strain in the rim of 1000 lbs. per sq. in., which corresponds to a rim velocity of 6085 ft. per minute. For any given material, as cast iron, the strength to resist centrifugal force depends only on the velocity of the rim, and not upon its bulk or weight. Chas. E. Emery (Cass. May., 1892) says: It does not appear that fly- wheels of customary construction should be unsafe at the comparatively low speeds now in common use if proper materials are used in con- struction. The cause of rupture of fly-wheels that have failed is usually either the "running away" of the engine, such as may be caused by the breaking or slackness of a governor-belt, or incorrect design or de- fective materials of the fly-wheel. Chas. T. Porter (Trans. A. S. M. E., xiv, 808) states that no case of the bursting of a fly-wheel with a solid rim in a high-speed engine is known. He attributes the bursting of wheels built in segments to insufficient strength of the flanges and bolts by which the segments are held together. [The author, however, since the above was written, saw a solid rim fly- wheel of a high-speed engine which had burst, the cause being a large shrinkage hole at the junction between one of the arms and the rim. The wheel was about 6 ft. diam. Fortunately no one was injured by the accident.] (See also Thurston, "Manual of the Steam-engine," Part II, page 413.) Diameters of Fly-wheels for Various Speeds. — If 6000 feet per minute be the maximum velocity of rim allowable, then 6000 = nRD, in which R = revolutions per minute, and D= diameter of wheel in feet, whence D = 6000 + -*R = 1910 -h R. W. H. Boehm, Supt. of the Fly-wheel Dept. of the Fidelity and Casu- alty Co. (Eng. News, Oct. 2, 1902), sa.s: For a given material there is a definite speed at which disruption will occur, regardless of the amount of material used. This mathematical truth is expressed by the formula: 7 = 1.6 VsJW, in which V is the velocity of the rim of the wheel in feet per second at which disruption will occur, W the weight of a cubic inch of the material used, and S the tensile strength of 1 square inch of the material. For cast-iron wheels made in one piece, assuming 20,000 lbs. per sq. in. as the strength of small test bars, and 10,000 lbs. per s q. in. in lar ge castings, and applying a factor of safety of 10, V = 1.6 Viooo/0.26 <= 100 ft. per second for the safe speed. For cast steel of 60,000 lbs. per sq. in., V = 1.6 ^6000 + 0.28 = 233 ft. per second. This is for wheels made in one piece. If the wheel is made in halves, or sections, the efficiency of the rim joint must be taken into consideration. For belt wheels with flanged and bolted rim joints located between the arms, the joints average only one-fifth the strength of the rim, and no such joint can be designed having a strength greater than one-fourth the strength of the rim. If the rim is thick enough to allow the joint to be reinforced by steel links shrunk on, as in heavy balance wheels, one-third the strength of the rim may be secured in the joint; but this construction can not be applied to belt wheels having thin rims. For hard maple, having a tensile strength of 10,500 lbs. per sq. in., and weighing 0.0283 lb. per cu. in., we have, using a factor of safety of 20, and remembering that the strength is reduced one-ha lf because the wheel is built up of segments, F = 1.6 V262.5 -*- 0.0283 = 154 ft. per second. The stress in a wheel varies as the square of the speed, and the factor of safety on speed is the square root of the factor of safety on strength. Mr. Boehm gives the following table of safe revolutions per minute of cast-iron wheels of different diameters. The flange joint is taken at . 25 of the strength of a wheel with no joint, the pad joint, that is a wheel made in six segments, with bolted flanges or pads on the arms, = 0.50, and the link joint = 0.60 of the strength of a solid rim. FLY-WHEELS. 1031 Safe Revolutions per Minute of Cast-Iron Fly-wheels. No Flange Pad Link No Flange Pad Link joint. joint. joint. joint. joint. joint. joint. joint. Diam. Diam. in R.P.M. R.P.M. R.P.M. R.P.M. in R.P.M. R.P.M. R.P.M. R.P.M. Ft. Ft. 1 1910 955 1350 1480 16 120 60 84 92 2 955 478 675 740 17 112 56 79 87 3 637 318 450 493 18 106 53 75 82 A 478 239 338 370 19 100 50 71 78 5 382 191 270 296 20 95 48 68 74 6 318 159 225 247 21 91 46 65 70 7 273 136 193 212 22 87 44 62 67 8 239 119 169 185 23 84 42 59 64 9 212 106 150 164 24 80 40 56 62 10 191 96 135 148 25 76 38 54 59 11 174 87 123 135 26 74 37 52 57 12 159 80 113 124 27 71 35 50 55 13 147 73 104 114 28 68 34 48 53 14 136 68 96 106 29 66 33 47 51 15 128 64 90 99 30 64 32 45 49 The table is figured for a margin of safety on speed of approximately 3, which is equivalent to a margin on stress developed, or factor of safety in the usual sense, of 9. (Am. Mach., Nov. 17, 1904.) Strains in the Rims of Fly-band Wheels Produced by Centrif- ugal Force. (James B. Stanwood, Trans. A. S. M. E., xiv, 251.) — Mr. Stanwood mentions one case of a fly-band wheel where the periphery velocity on a 17 ft. 9 in. wheel is over 7500 ft. per minute. In band-saw mills the blade of the saw is operated successfully over wheels 8 and 9 ft. in diameter, at a periphery velocity of 9000 to 10,000 ft. per minute. These wheels are of cast iron throughout, of heavy thick- ness, with a large number of arms. In shingle-machines and chipping-machines where cast-iron disk# from 2 to 5 ft. in diameter are employed, with knives inserted radially, the speed is frequently 10,000 to 11,000 ft. per minute at the periphery. If the rim of a fly-wheel alone be considered, the tensile strain in pounds per square inch of the rim section is T = F 2 /10 nearly, in which V = velocity in feet per second; but this strain is modified by the resistance of the arms, which prevent the uniform circumferential expansion of the rim, and induce a bending as well as a tensile strain. Mr. Stanwood discusses the strains in band-wheels due to transverse bending of a section of the rim between a pair of arms. When the arms are few in number, and of large cross-section, the rim will be strained transversely to a greater degree than with a greater num- ber of lighter arms. To illustrate the necessary rim thicknesses for vari- ous rim velocities, pulley diameters, number of arms, etc., the following table is given, based upon the formula t = 0.475 d -*- A 72 Vf 2 10/ in which .£= thickness of rim in inches, d= diameter of pulley in inches, N = number of arms. V — velocity of rim in feet per second, and F= the greatest strain in pounds per square inch to which any fiber is subjected. The value of F is taken at 6000 lbs. per sq. in. 1032 THE STEAM-ENGINE. Thickness of Rims in Solid Wheels. Diameter of Pulley in inches. Velocity of Rim in feet per second. Velocity of Rim in feet per minute. No. of Arms. Thickness in inches. 24 24 48 108 108 50 88 88 184. 184 3,000 5,280 5,280 11,040 11,040 6 6 6 16 36 2/10 15/32 15/16 21/2 1/2 If the limit of rim velocity for all wheels be assumed to be 88 ft. per second, equal to 1 mile per minute, F = 6000 lbs., the formula becomes t = . 475 d ■*■ . 67 iV 2 = . 7 d + A 2 . When wheels are made in halves or in sections, the bending strain may be such as to make t greater than that given above. Thus, when the joint comes half way between the arms, the bending action is similar to a beam supported simply at the ends, uniformly loaded, and t is 50% (F 1 \ greater. Then the formula becomes t = 0.712 dn- A 2 !-™ — —J, or for a fixed maximum rim velocity of 88 ft. per second and F = 6000 lbs., t = 1.05 d -s- A 2 . In segmental wheels it is preferable to have the joints opposite the arms. Wheels in halves, if very thin rims are to be em- ployed, should have double arms along the line of separation. Attention should be given to the proportions of large receiving and tightening pulleys. The thickness of rim for a 48-in. wheel (shown in table) with a rim velocity of 88 ft. per second, is 17:6 in. Many wrecks have been caused by the failure of receiving or tightening pulleys whose rims have been too thin. Fly-wheels calculated for a given coefficient of steadiness are frequently lighter than the minimum safe weight. This is true especially of large wheels. A rough guide to the minimum weight of wheels can be deduced from our formula?. The arms, hub, lugs, etc., usually form from one-quarter to one-third the entire weight of the wheel. If b represents the face of a wheel in inches, the weight of the rim (con- sidered as a simple annular ring) will bew = . 82 dtb lbs. If the limit of speed is 88 ft. per second, then for solid wheels t = 0.7 d ■*- A 2 . For sectional wheels (joint between arms) t = 1 . 05 d -*- A 2 . Weight of rim for solid wheels, w = 0.57 d 2 b ■*- A 2 , in pounds. Weight of rim in sec- tional wheels with joints between arms, w = . 86 d 2 b ■*- A 2 , in pounds. Total weight of wheel: for solid wheel, W = 0.76 d 2 b h- A 72 to 0.86 d 2 b h- A 2 , in pounds. For segmental wheels with joint between arms, W = 1 . 05 d 2 b -^ A 2 to 1 . 3 d 2 & -r- A 2 , in pounds. (This subject is further discussed by Mr. Stanwood, in vol. xv, and by Prof. Gaetano Lanza, in vol. xvi, Trans. A. S. M. E.) Arms of Fly-wheels and Pulleys. — Professor Torrey (Am. Mach., July 30, 1891) gives the following formula for arms of elliptical cross- section of cast-iron wheels: W = load in pounds acting on one arm: S = strain on belt in pounds per inch of width, taken at 56 for single and 112 for double belts; v = width of belt in inches; n = number of arms; L = length of arm in feet; b = breadth of arm at hub; d = depth of arm at hub, both in inches; W = Sv -^ n; b - WL -^ 30 cP. The breadth of the arm is its least dimension = minor axis of the ellipse, and the depth the major axis. This formula is based on a factor of safety of 10. In using the formula, first assume some depth for the arm, and calcu- late the required breadth to go with it. If it gives too round an arm, assume the depth a little greater, and repeat the calculation. A second trial will almost always give a good section. The size of the arms at the hub having been calculated, they may be somewhat reduced at the rim end. The actual amount cannot be cal- culated, as there are too many unknown quantities. However, the depth FLY-WHEELS. 1033 and breadth can be reduced about one-third at the rim without danger, and this will give a well-shaped arm. Pulleys are often cast in halves, and bolted together. When this is done the greatest care should be taken to provide sufficient metal in the bolts. This is apt to be the very weakest point in such pulleys. The combined area of the bolts at each joint should be about 28/100 the cross-section of the pulley at that point. (Torrey.) Unwin gives d = 0.6337 ^/ BD/n for single belts; d = . 798 ^JBDIn for double belts ; D being the diameter of the pulley, and B the breadth of the rim, both in inches. These formulae are based on an elliptical section of arm in which b = 0.4 d or d = 2.5b on a width of belt = 4/ 5 the width of the pulley rim, a maximum driving force transmitted by the belt of 56 lbs. per inch of width for a single belt and 112 lbs. for a double belt, and a safe working stress of cast iron of 2250 lbs. per square inch. If in Torrey's formula we make & = . 4 d, it reduces to WL 7 WL , 3 /WL 6= Vi87T5 ;(Z= v/i2 Example. — Given a pulley 10 feet diameter; 8 arms, each 4 feet long; face, 36 inches wide; belt, 30 inches: required the breadth and depth of the arm at the hub. According to Unwin, ci = 0.6337 ^JBD/n = 0.633^/36X120/8 = 5.16 for single belt, 6 = 2.06; d = 0.798 $BD/n = 0.798 ^36 X 120/8 = 6.50 for double belt, & = 2.60. According to Torrey, if we take the formula b = WL -■ 30 d 2 and assume d = 5 and 6.5 inches, respectively, for single and double belts, we obtain 6 = 1.08 and 1.33, respectively, or practically only one-half of the breadth according to Unwin, and, since transverse strength is pro- portional to breadth, an arm only one-half as strong. Torrey's formula is said to be based on a factor of safety of 10, but this factor can be only apparent and not real, since the assumption that the strain on each arm is equal to the strain on the belt divided by the num- ber of arms, is, to say the least, inaccurate. It would be more nearly correct to say that the strain of the belt is divided among half the number of arms. Unwin makes the same assumption in developing his formula, but says it is only in a rough sense true, and that a large factor of safety must be allowed. He therefore takes the low figure of 2250 lbs. per square inch for the safe working strength of cast iron. Unwin says that his equations agree well with practice. A Wooden-rim Fly-wheel, built in 1891 for a pair of Corliss engines at the Amoskeag Mfg. Co.'s mill, Manchester, N.H., is described by C. H. Manning in Trans. A. S. M. E., xiii, 618. It is 30 ft. diam. and 108 in. face. The rim is 12 inches thick, and is 'built up of 44 courses of ash plank, 2, 3, and 4 inches thick, reduced about 1/2 inch in dressing, set edgewise, so as to break joints, and glued and bolted together. There are two hubs and two sets of arms, 12 in each, all of cast iron. The weights are as follows: Weight (calculated) of ash rim 31,855 lbs. Weight of 24 arms (foundry 45,020) 40,349 Weight of 2 hubs (foundry 35,030) 31,394± " Counter-weights in 6 arms 664 " Total, excluding bolts and screws 104,262± " The wheel was tested at 76 revs, per min., being a surface speed of nearly 7200 feet per minute. Wooden Fly-wheel of the Willimantic Linen Co. (Illustrated in Power, March, 1893.) — Rim 28 ft. diam., 110 in. face. The rim is carried upon three sets of arms, one under the center of each belt, with 12 arms in each set. The material of the rim is ordinary whitewood, 7/ 8 in. in thickness, cut into segments not exceeding 4 feet in length, and either 5 or 8 inches in 1034 THE STEAM-ENGINE. width. These were assembled by building a complete circle 13 inches in width, first with the 8-inch inside and the 5-inch outside, and then beside it another circle with the widths reversed, so as to break joints. Each piece as it was added was brushed over with glue and nailed with three- inch wire nails to the pieces already in position. The nails pass through three and into the fourth thickness. At the end of each arm four 14- inch bolts secure the rim, the ends being covered by wooden plugs glued and driven into the face of the wheel. Wire-wound Fly-wheels for Extreme Speeds. (Eng'g A T ews, August 2, 1890.) — The power required to produce the Mannesmann tubes is very large, varying from 2000 to 10,000 H.P., according to the dimensions of the tube. Since this power is needed for only a short time (it takes only 30 to 45 seconds to convert a bar 10 to 12 ft. long and 4 in. in diameter into a tube), and then some time elapses before the next bar is ready, an engine of 1200 H.P. provided with a large fly-wheel for stor- ing the energy will supply power enough for one set of rolls. These fly-wheels are so large and run at such great speeds that the ordinary method of constructing them cannot be followed. A wheel at the Mannes- mann Works, made in Komotau, Hungary, in the usual manner, broke at a tangential velocity of 125 ft. per second. The fly-wheels designed to hold at more than double this speed consist of a cast-iron hub to which two steel disks, 20 ft. in diameter, are bolted; around the circumference of the wheel thus formed 70 tons of No. 5 wire are wound under a tension of 50 lbs. In the Mannesmann Works at Landore, Wales, such a wheel makes 240 revolutions a minute, corresponding to a tangential velocity of 15,080 ft. or 2.85 miles per minute. THE SLIDE-VALVE. Definitions. — Travel = total distance moved by the valve. Throw of the Eccentric = eccentricity of the eccentric = distance from the center of the shaft to the center of the eccentric disk = 1/2 the travel of the valve. Lap of the valve, also called outside lap or steam-lap = distance the outer or steam edge of the valve extends beyond or laps over the steam edge of the port when the valve is in its central position. Inside lap, or exhaust-lap = distance the inner or exhaust edge of the valve extends beyond or laps over the exhaust edge of the port when the valve is in its central position. The inside lap is sometimes made zero, or even negative, in which latter case the distance between the edge of the valve and the edge of the port is sometimes called exhaust clearance, or inside clearance. Lead of the valve = the distance the steam-port is opened when the engine is on its center and the piston is at the beginning of the stroke. Lead-angle = the angle between the position of the crank when the valve begins to be opened and its position when the piston is at the beginning of the stroke. The valve is said to have lead when the steam-port opens before the piston begins its stroke. If the piston begins its stroke before the admis- sion of steam begins, the valve is said to have negative lead, and its amount is the lap of the edge of the valve over the edge of the port at the instant when the piston stroke begins. Lap-angle = the angle through which the eccentric must be rotated to cause the steam edge to travel from its central position the distance of the lap. Angular advance of the eccentric == lap-angle 4- lead-angle. Linear advance = lap + lead. Effect of Lap, Lead, etc., upon the Steam Distribution. — Given valve-travel 2 3/ 4 in., lap 3/ 4 in., lead 1/16 in., exhaust-lap 1/8 in., required crank position for admission, cut-off, release and compression, and greatest port-opening. (Halsey on Slide-valve Gears.) Draw a circle of diameter fh = travel of valve. From O the center set off Oa = lap and ab = lead, erect perpendiculars Oe, ac, bd; then ec is the lap-angle and cd the lead-angle, measured as arcs. Set off fg = cd, the lead- angle; then Og is the position of the crank for steam admission. Set off 2 ec + cd from h to i; then Oi is the crank-angle for cut-off, and fk 4- fh is the fraction of stroke completed at cut-off. Set off Ol = exhaust- THE SLIDE-VALVE. 1035 lap and draw lm; em is the exhaust-lap angle. Set off hn — ec + cd — em, and On is the position of crank at release. Set off fp = ec + cd + em, and Op is the position of crank for compression, fo -h fh is the fraction of stroke completed at release, and hq -5- hf is the fraction of the return stroke completed when compression begins; Oh, the throw of the eccentric, minus Oa the lap, equals ah the maximum port-opening. ^Cut-off Fig. 162. If a valve has neither lap nor lead, the line joining the center of the eccentric disk and the center of the snaft being at right angles to the line of the crank, the engine would follow full stroke, admission of steam beginning at the beginning of the stroke and ending at the end of the Adding lap to the valve enables us to cut off steam before the end of the stroke. The eccentric being advanced on the shaft an amount equal to the lap-angle enables steam to be admitted at the beginning of the stroke, as before lap was added, and advancing it a further amount equal to the lead-angle causes steam to be admitted before the beginning of the stroke. Having given lap to the valve, and having advanced the eccentric on the shaft from its central position at right angles to the crank, through the angular advance = lap-angle + lead-angle, the four events, admission, cut-off, release or exhaust-opening, and compression or exhaust- closure, take place as follows: Admission, when the crank lacks the lead- angle of having reached the center; cut-off, when the crank lacks two lap-angles and one lead-angle of having reached the center. During the admission of steam the crank turns through a semicircle less twice the lap-angle. The greatest port-opening is equal to half the travel of the valve less the lap. Therefore for a given port-opening the travel of the valve must be increased if the lap is increased. When exhaust-lap is added to the valve it delays the opening of the exhaust and hastens its closing by an angle of rotation equal to the exhaust-lap amde, which is the angle through which the eccentric rotates from its middle position 1036 THE STEAM-ENGINE. while the exhaust edge of the valve uncovers its lap. R.elease then takes place when the crank lacks one lap-angle and one lead-angle minus one exhaust-lap angle of having reached the center, and compression when the crank lacks lap-angle + lead-angle + exhaust-lap angle of having reached the center. The above discussion of the relative position of the crank, piston, and valve for the different points of the stroke is accurate only with a con- necting-rod of infinite length. For actual connecting-rods the angular position of the rod causes a distortion of the position of the valve, causing the events to take place too late in the forward stroke and too early in the return. The correction of this distortion may be accomplished to some extent by setting the valve so as to give equal lead on both forward and return stroke, and by alter- ing the exhaust-lap on one end so as to equalize the release and com- pression. F. A. Halsey, in his Slide-valve Gears, describes a method of equalizing the cut-off without at the same time affecting the equality of the lead. In 'designing slide-valves the effect of angularity of the con- necting-rod should be studied on the drawing-board, and preferably by the use of a model. Sweet's Valve-diagram. — To find outside and inside lap of valve for different cut-offs and compressions (see iFig. 163): Draw a circle whose diameter equals travel of valve. Draw diameter BA and con' tinue to A 1 , so that the length AA X bears the same ratio to XA as the ^ M 1 B f aNt/ \ x y B l """—-^ ILMm )cy c n / Fig. 163. — Sweet's Valve Diagram, length of connecting-rod does to length of engine-crank. Draw small circle K with a radius equal to lead. Lay off AC so that ratio of AC to AB = cut-off in parts of the stroke. Erect perpendicular CD. Draw DL tangent to K; draw XS perpendicular to DL; XS is then outside lap of valve. To find release and compression: If there is no inside lap, draw FE through X parallel to DL. F and E will be position of crank for release and compression. If there is an inside lap, draw a circle about X, in which radius XY equals inside lap. Draw HG tangent to this circle and parallel to DL; then H and G are crank positions for release and for com- pression. Draw HN and MG, then AN is piston position at release and A'M piston position at compression, AB being considered stroke of engine. To make compression alike on each stroke it is necessary to increase the inside lap on crank end of valve, and to decrease by the same amount the inside lap on back end of valve. To determine this amount, through M with a radius MM 1 = A A 1 , draw arc MP, from P draw PT perpen- dicular to AB, then TM is the amount to be added to inside lap on crank end, and to be deducted from inside lap on back end of valve, inside lap being XY. For the Bilgram Valve-Diagram, see Halsey on Slide-valve Gears. The Zeuner Valve-diagram is given in most of the works on the steam-engine, and in treatises on valve-gears, as Zeuner's, Peabody's,,and Spangler's. The following paragraphs show how the Zeuner valve-diagram may be employed as a convenient means (1) for finding the lap, lead, etc., of a slide-valve when the points of admission, cut-off, and release THE SLIDE-VALVE. 1037 are given; and (2) for obtaining the points of admission, cut-off, release, and compression, etc., when the travel, the laps, and the lead of the valve are given. In working out these two problems, the connecting-rod is supposed to be of infinite length. Determination of the Lap, Lead, etc., of a Slide-valve for Given Steam Distribution. — Given the points of admission, cut-off, and release, to find the point of compression, the lap, the lead, the exhaust lap, the angular advance, and the port-openings at different fractions of the stroke. Draw a straight line A A', Fig. 164, to represent on any scale the travel of the valve, and on it draw a circle, with the center O, to represent the path of the center of the eccentric. The line and the circle will also repre- sent on a different scale the length of stroke of the piston and the path of the crank-pin. On the circle, which is called the crank circle, mark B, K /I ' ^^ X ^<^o/ \ / i Center of^ \ / | Eccentric \ i // 1 ^ / \ I ^ M \|E F ?/ \ \ 7 \ N P' N*, 1 iH i KeleaseV- /■/ L-J^^ ' \ U^^H] \R' X 1 A B VAdmissiXDa \ L^ — "^L^/7 ^\ -W \ j / ^^i^__ClrcVe^< -Saofr Circle Fig. 164. — Zeuner's Valve Diagram. the position of the crank-pin when admission of steam begins, the direc- tion of motion of the crank being shown by the arrow; C, the position of the crank-pin at cut-off; and L, its position at release. From these points draw perpendiculars BM, CN, and LV, to the line A A'; M, N, and V will then represent the positions of the piston at admission, cut-off, and release respectively, the admission taking place, as shown, before the piston reaches the end of the stroke in the direction OA, and release taking place before the end of the stroke in the direction OA'. Bisect the arc BC at D, and draw the diameter DOD' . On DO draw the circle DHOGE, called the valve circle. Draw OB, cutting the valve circle at G; and OC, cutting it at H. Then OG = OH is the lap of the valve, measured on the scale in which OA is the half-travel of the valve. With OG as radius draw the arc GFH, called the steam-lap circle, or, for short, the lap circle. 1038 THE STEAM-ENGINE. Mark the point E, at which the valve circle cuts the line OA. The distance FE represents the lead of the valve, and BG = AF is the max- imum port-opening. A perpendicular drawn from OA at E will cut the valve circle and the crank circle at D, since the triangle DEO is a right- angled triangle drawn in the semicircle DEGO. Erect the perpendicular FJ, then angle DOJ = AOB is the lead-angle and JOK is the lap-angle, OK being a perpendicular to AA' drawn from O. DOK is the sum of the lap and lead angles, that is, the angular advance, by which the eccentric must be set beyond 90° ahead of the crank. Set off KY = KD ; then Y is the position of the center of the eccentric when the crank is in the position OA. To find the point of compression, set off D'P = D'L; then P is the point of compression. Draw OP and Oh. On OD r draw the valve circle ORD'S, cutting OL at R and OP at S. With OR as a radius draw the arc of the exhaust- lap circle, RTS; OR = OS is the exhaust lap. The port-opening at any 'part of the stroke, or corresponding position of the crank, is represented by the radial distances, as EF, DW, and JX, intercepted between the lap and the valve circles on radii drawn from O. Thus, on the radius OB, the port-opening is zero when steam admission is about to begin; on the radius OA, when the crank is on the dead center the opening is EF, or equal to the lead of the valve; on the radius DO, midway between the point of admission and the point of cut-off, the opening is a maximum DW = AF = BG; on the radius OC it is zero again when steam has just been cut off. In like manner the exhaust opening is represented by the radial dis- tances intercepted between the exhaust-lap circle, RR'TS, and the valve circle, ORD'S. On the radius OL it is zero when release begins; on OD' it is TD', a maximum; and on OP it is zero again when compression begins. Determination of the Steam Distribution, etc., for a Given Valve. — Given the valve travel, the lap, the lead, and the exhaust. lap, to find the maxi- mum port-opening, the angular advance, and the points of admission, cut-off, release, and compression. This problem is the reverse of the preceding. Draw AOA' to represent the valve travel on a certain scale, O being the middle point, and on this line on the same scale set off OF = the lap, FE = the lead, and OR' = the exhaust lap. A F then will be the maximum port-opening. Draw the perpendiculars OK and ED. DOK is the angular advance. Draw the diameter DOD', and on DO and D'O draw the two valve circles. From 0, the center, with a radius OF, the lap, draw the arc of the steam-lap circle cutting the valve circle in G and H. Through G draw OB, and through H draw OC; B then is the point of admission, and C the point of cut-off. With OR, the exhaust lap, as a radius, draw the arc of the exhaust-lap circle, RTS, cutting the valve circle in R and S. Through R draw OL, and through S draw OP. Then L is the point of release and P the point of compression. Draw the perpendiculars BM, CN, LV, and PP' , to find M, N, V, and P' , the respective positions on the stroke of the piston when admission, cut-off, release, and com- pression take place. Practical Application of Zeunefs Diagram. — In problems solved by means of the Zeuner diagram, the results obtained on the drawings are relative dimensions or the ratios of the several dimensions to a given dimension the scale of which is known, such as the valve travel, the maximum port-opening, or the length of stroke. In problems similar to the first problem given above, the known dimensions are usually the length of stroke, the maximum port-opening, AF, which is calculated from data of the dimensions of cylinder, the piston speed, and the allow- able velocity of steam through the port. The length of the stroke being represented on a certain scale by AA', the points of admission, cut-off, release, and compression, in fractions of the stroke, are measured respec-. tively by A'M, AN, AV, and A'P on the same scale. The actual dimen- sion of the maximum port-opening is represented on a different scale by AF, therefore the actual dimensions of the lap, lead, and exhaust lap are measured respectively by OF, FE, and OR' on the same scale as AF; or, in other words, the lap, lead, and exhaust lap are respectively the OF FW OR' ratios -j-=> -r-^< and -j-^- > each multiplied by the maximum port-opening. THE SLIDE-VALVE. 1039 0.017 .033 .05 .067 .083 .1 .107 .133 .15 .167 .2 In problems similar to the second problem, the actual dimensions of the lap, the lead, the exhaust lap, and the valve travel are all known, and are laid down on the same scale on the line AA', representing the valve travel; and the maximum port-opening is found by the solution of the problem to be AF, measured on tne same scale; or the maximum port-opening = 1/2 valve travel minus trie lap. Also in this problem AA' represents tne known length of stroke on a certain scale, and the points of admission, cut-off, release, and compression, in fractions of the stroke, are represented by the ratios which A'M, AN, AV, and A'P, respectively, bear to AA'. Port-opening. — The area of port-opening is usually made such that the velocity of the steam in passing through it should not exceed 6000 ft. per min. The ratio of port area to piston area will vary with the piston- speed as follows: Forspeed^of^piston, J 10Q 200 3QQ AQQ 5QQ 60Q 7QQ SQQ 9QQ 10QQ 12Q0 Port area = piston ) area X For a velocity of 6000 ft. per min., Port area = sq. of diam. of cyl.X piston speed -h 7639. The length of the port-opening may be equal to or something less than the diameter of the cylinder, and the width = area of port-opening -s- its length. The bridge between steam and exhaust ports should be wide enough to prevent a leak of steam into the exhaust due to overtravel of the valve. The width of exhaust port = width of steam port + 1/2 travel of valve + inside lap - width of bridge. Lead. (From Peabody's Valve-gears.) — The lead, or the amount that the valve is open when the engine is on a dead point, varies, with the type and size of the engine, from a very small amount, or even nothing, up to 3/ 8 of an inch or more. Stationary -engines running at slow speed may have from 1/64 to 1/16 inch lead. The effect of compression is to fill the waste space at the end of the cylinder with steam; consequently, engines having much compression need less lead. Locomotive-engines having the valves controlled by the ordinary form of Stephenson link- motion may have a small lead when running slowly and with a long cut-off, but when at speed with a short cut-off the lead is at least 1/4 inch ; and locomotives that have valve-gear which gives constant lead com- monly have 1/4 inch lead. The lead-angle is the angle the crank makes with the line of dead points at admission. It may vary from 0° to 8°. Inside Lead. — Welsbach (vol. ii, p. 296) says: Experiment shows that the earlier opening of the exhaust ports is especially of advantage, and in the best engines the lead of the valve upon the side of the exhaust, or the inside lead, is 1/25 to 1/15; i.e., the slide-valve at the lowest or highest position of the piston has made an opening whose height is 1/25 to 1/15 of the whole throw of the slide-valve. The outside lead of the slide-valve or the lead on the steam side, on the other hand, is much smaller, and is often only 1/100 of the whole throw of the valve. Effect of Changing Outside Lap, Inside Lap, Travel and Angular Advance. (Thurston.) Admission. Expansion. Exhaust. Compression. Incr. O.L. is later, ceases sooner occurs earlier, continues longer is unchanged begins at same point Incr. I.L. unchanged begins as before, continues longer occurs later, ceases earlier begins sooner, continues longer Incr. T. begins sooner, continues longer begins later, ceases sooner begins later, ceases later begins later, ends sooner Incr. AA. begins earlier, period unaltered begins sooner, per. the same begins earlier, per. unchanged begins earlier, per. the same 1040 THE STEAM-ENGINE. Zeuner gives the following relations (Weisbach-Dubois, vol.ii, p. 307): US — travel of valve, p = maximum port opening; L = steam-lap, I = exhaust-lap; R = ratio of steam-lap to half travel = n K g , L = — X S; r = ratio of exhaust-lap to half travel = 0.5 S' I l = 2p+2L=2p+RXS;S = 1-R If a = angle BOC between positions of crank at admission and at cut-off, and = angle LOP between positions of crank at release and at .. „ 1; sin (180° -a) sin (180° -j8) compression, then R = 1/2 = — 77 ; r = 1/2 sin 1/2 sin 1/2 /3 Crank-angles for Connecting-rods of Different Lengths. Forward and Return Strokes. "•5 =180°— lap-angle — lead-angle — exhaust lap-angle on return stroke ) = 180-27.7-10-9=133.3°; corresponding, by table, to a piston position of .81 of the return stroke; or Crank-angle at compression = 180°- (angle at release— angle at cut-off) + lead-angle = 180 - (151 .3-114.6) +10= 133.3°. The positions determined above for cut-off and release are for the forward stroke of the piston. On the return stroke the cut-off will take place at the same angle, 114.6°, corresponding by table to 66.6% of the return stroke, instead of 75%. By a slight adjustment of the angular advance and the length of the eccentric-rod the cut-off can be equalized. The width of the bridge should be at least 2.5 + .25 - 2.2 = .55 in. Lap and Travel of Valve §"3*6 h "3 33 A » ? O *o > g 3*8 ia £i *o j> g •— "c3 a % "d ft m ? § *a3 "a a •Sfl=° > >o : 1«3° > >o •s-S=° > > ? o-SOts 2? 13 Ph o'SO-d O'SOtj een P at P< ti and se an H een P at P n and se an *P Ph een P at P« nand se an ft 03 O ft £ ° ft >«*- ^•2 gd 03 l_3 eh£ B^-2 % a oj h3 H£ £^•2 S3 d 3 H-5 ngle be of Crai Admiss or Rel pressio .2^bi ■g-S.9 ngle be of Crai Admiss or Rel pressio II ~*3> ■gg ngle be of Cra: Admisi or Rel pressio 11 03 !> 25 i < tf « < S p? < tf & 30° 0.4830 58.70 85° 0.3686 7.61 135° 0.1913 3.24 35 .4769 43.22 90 .3536 6.83 140 .1710 3.04 40 .4699 33.17 95 .3378 6.17 145 .1504 2.86 45 .4619 26.27 100 .3214 5.60 150 .1294 2.70 50 .4532 21.34 105 .3044 5.11 155 .1082 2.55 55 .4435 17.70 110 .2868 4.69 160 .0868 2.42 60 .4330 14.93 115 .2687 4.32 165 .0653 2.30 65 .4217 12.77 120 .2500 4.00 170 .0436 2.19 70 .4096 11.06 125 .2309 3.72 175 .0218 2.09 75 .3967 9.68 130 .2113 3.46 180 .0000 2.00 80 .3830 8.55 1042 THE STEAM-ENGINE. Relative Motions of Crosshead and Crank. — L = length of con- necting-rod, R = length of crank, 9 = angle of crank with center line of engine, D = displacement of crosshead from the beginning of its stroke, V = velocity of crank- pin, V x = velocity of piston. For R = l, D = ver sin 9± (L- ^ L 2 - sin 2 9) , V 1 ~Vsin9/l±- COS& ^L 2 -sin 2 9) From these formulae Mr. A. F. Nagle computes the following: Piston Displacement and Piston Velocity for eace 10° op Motion of Crank. Length of crank = 1. Length of connecting-rod = 5. Piston velocity V\ for vel. of crank-pin = 1. Angle Displacement. Veloc ty. Angle of Cr'nk Displacement. Velocity. of Cr'nk For- ward. Back. For- ward. Back. For- ward. Back. For- ward. Back. 10° 20° 30° 40° 50° 0.018 0.072 0.159 0.276 0.416 0.012 0.048 0.109 0.192 0.298 0.207 0.406 0.587 0.742 0.865 60° 70° 80° 84° 90° 0.576 0.747 0.924 1.000 1. 101 0.424 0.569 0.728 "6.899 0.954 1.005 1.019 1.011 1.000 0.778 0.875 0.950 "\.obb PERIODS OF ADMISSION, OR CUT-OFF, FOR VARIOUS LAPS AND TRAVELS OF SLIDE- VALVES. The two following tables are from Clark on the Steam-engine. In the first table are given the periods of admission corresponding to travels of valve of from 12 in. to 2 in., and laps of from 2 in. to 3/ 8 in., with 1/4 in. and 1/8 in. of lead. With greater leads than those tabulated, the steam would be cut off earlier than as shown in the table. The influence of a lead of $/iq in. for travels of from 15/ 8 in. to 6 in., and laps of from 1/2 in. to 1 1/2 in., as calculated for in the second table, is exhibited by comparison of the periods of admission in the table, for the same lap and travel. The greater lead shortens the period of admis- sion, and increases the range for expansive working. Periods of Admission, or Points of Cut-oflf, for Given Travels and Laps of Slide-valves. Periods of Admission, or Points of Cut-off, fc r the "3 6 T3 following L aps of Valves in inches. H > 2 13/ 4 H/2 11/4 % 1 7/8 3/ 4 5/8 1/2 3/8 in. in % % % % % % % % % 12 1/4 88 90 93 95 96 97 98 98 99 99 10 1/4 82 87 89 92 95 96 97 98 98 99 8 1/4 72 78 84 88 92 94 95 96 98 98 6 1/4 50 62 71 79 86 89 91 94 96 97 51/2 1/8 43 56 68 77 85 88 91 94 96 97 5 1/8 32 47 61 72 82 86 89 92 95 97 41/2 1/8 14 35 51 66 78 83 87 90 94 96 4 1/8 17 39 57 72 78 83 88 92 95 31/2 1/8 20 44 63 71 79 84 90 94 3 1/8 1/8 23 50 27 61 43 71 57 79 70 86 80 91 21/2 88 2 1/8 33 52 70 81 THE SLIDE-VALVE. 1043 Periods of Admission, or Points of Cut-off, for given Travels and Laps of Slide-valves. Constant lead, 5/ 16 . Travel. Lap. Inches. 1/2 5/8 3/4 7/8 1 H/8 11/4 13/8 U-2 1 ; V8 19 13/4 39 17/8 47 17 2 55 61 34 42 21/8 14 21/4 65 50 30 23/8 68 71 74 76 78 80 8! 83 84 55 59 63 67 70 73 74 76 78 38 45 49 56 59 62 65 68 71 13 27 36 43 47 50 55 59 62 21/2 25/ 8 12 26 32 38 44 48 51 23/ 4 27/8 11 23 30 34 40 3 31/8 10 22 29 31/4 33/ 8 9 31/2 85 80 73 64 53 45 34 20 35/g 86 81 75 66 57 49 38 26 9 33/4 87 82 76 68 60 52 42 32 19 37/s 87 83 78 70 63 55 46 36 25 4 88 84 79 72 66 58 49 40 29 41/4 89 86 81 76 70 63 56 47 37 41/2 90 87 83 79 73 67 61 54 45 43/ 4 92 89 85 81 76 70 65 58 51 5 93 90 87 83 78 73 67 62 56 51/2 94 92 89 86 82 78 73 68 63 6 95 93 91 88 85 82 78 74 69 Piston- valve. — The piston-valve is a modified form of the slide- valve. The lap, lead, etc., are calculated in the same manner as for the common slide-valve. The diameter of valve and amount of port-opening are calculated on the basis that the most contracted portion of the steam- passage between the valve and the cylinder should have an area such that the velocity of steam through it will not exceed 6000 ft. per minute. The area of the opening around the circumference of the valve should be about double the area of the steam-passage, since that portion of the opening that is opposite from the steam-passage is of little effect. Setting the Valves of an Engine. — The principles discussed above are applicable not only to the designing of valves, but also to adjustment of valves that have been improperly set; but the final adjustment of the eccentric and of the length of the rod depends upon the amount of lost motion, temperature, etc.; and can be effected only after trial. After the valve has been set as accurately as possible when cold, the lead and lap for the forward and return strokes being equalized, indicator diagrams should be taken and the length of the eccentric-rod adjusted, if necessary, to correct slight irregularities. To Put an Engine on its Center. — Place the engine in a position where the piston will have nearly completed its outward stroke, and opposite some point on the crosshead, such as a corner, make a mark upon the guide. Against the rim of the pullev or crank-disk place a pointer and mark a line with it on the pulley. Then turn the engine over the center until the crosshead is again in the same position on its inward stroke. This will bring the crank as much below the center as it was above it before. With the pointer in the same position as before make a second mark on the pulley rim. Divide the distance between the marks in two and mark the middle point. Turn the engine until the pointer is opposite this middle point, and it will then be on its center. To avoid 1044 THE STEAM-ENGINE. the error that may arise from the looseness of crank-pin and wrist-Din bearings the engine should be turned a little above the center and then be brought up to it, so that the crank-pin will press against the same brass that it does when the first two marks are made Link-motion. — Link-motions, of which the Stephenson link is the most commonly used, are designed for two purposes: first, for reversing the motion of the engine, and second, for varying the point of cut-off bv varying the travel of the valve. The Stephenson link-motion is a com- bination of two eccentrics, called forward and back eccentrics with a link connecting the extremities of the eccentric-rods ; so that bv 'varying the position of the link the valve-rod may be put in direct connection with either eccentric, or may be given a movement controlled in part bv one and in part by the other eccentric. When the link is moved by the revers- ing lever into a position such that the block to which the valve-rod is attached is at either end of the link, the valve receives its maximum travel, and when the link is in mid-gear the travel is the least and cut-off takes place early in the stroke. , j 11 VVL ordi , nal 7 shifting-link with open rods, that is, not crossed, the lead ot the valve increases as the link is moved from full to mid-gear, that is, as the period of steam admission is shortened. The variation of lead is equalized for the front and back strokes by curving the link to the radius ot the eccentric-rods concavely to the axles. With crossed eccentric-rods the lead decreases as the link is moved from full to mid-gear. In a valve-motion with stationary link the lead is constant. (For illustration see Clark's Steam-engine, vol. ii, p. 22.) The linear advance of each eccentric is equal to that of the valve in full gear, that is, to lap + lead of the valve, when the eccentric-rods are attached to the link in such position as to cause the half-travel of the valve to equal the eccentricity of the eccentric. The angle between the two eccentric radii, that is, between lines drawn from the center of the eccentric disks to the center of the shaft, equals 180 less twice the angular advance. Buel, in Appleton's Cyclopedia of Mechanics, vol. ii, p. 316, discusses the Stephenson link as follows: "The Stephenson link does not give a perfectly correct distribution of steam; the lead varies for different points of cut-off . The period of admission and the beginning of exhaust are not alike for both ends of the cylinder, and the forward motion varies from the^ backward. "The correctness of the distribution of steam by Stephenson's link- motion depends upon conditions which, as much as the circumstances will permit, ought to be fulfilled, namely: 1. The link should be curved in the arc of a circle whose radius is equal to the length of the eccentric- rod. 2. The eccentric-rods ought to be long: the longer they are in pro- portion to the eccentricity the more symmetrical will the travel of the valve be on both sides of the center of motion. 3. The link ought to be short. Each of its points describes a curve in a vertical plane, whose ordinates grow larger the farther the considered point is from the center of the link: and as the horizontal motion only is transmitted to the valve, vertical oscillation will cause irregularities. 4. The link-hanger ought to be: long. The longer it is the nearer will be the arc in which the link swings to a straight line, and thus the less its vertical oscillation. If the link is suspended in its center, the curves that are described by points equidistant on both sides from the center are not alike, and hence results the variation between the forward and backward gears. If the link is suspended at its lower end, its lower half will have less vertical oscillation and the upper half more. 5. The center from which the link-hanger swings changes its position as the link is lowered or raised, and also causes irregularities. To reduce them to the smallest amount the arm of the lifting-shaft should be made as long as the eccentric-rod, and the center of the lifting-shaft should be placed at the height corre- sponding to the central position of the center on which the link-hanger swings." All these conditions can never be fulfilled in practice, and the variations in the lead and the period of admission can be somewhat regulated in an artificial way, but for one gear only. This is accomplished by giving different lead to the two eccentrics, which difference will be smaller the longer the eccentric-rods are and the shorter the link, and by suspending THE STEPHENSON LINK-MOTION. 1045 the link not exactly on its center line but at a certain distance from it, giving what is called "the offset." For application of the Zeuner diagram to link-motion, see Holmes on the Steam-engine, p. 290. See also Clark's Railway Machinery (1855), Clark's Steam-engine, Zeuner's and Auchincloss's Treatises on Slide- valve Gears, and Halsey's Locomotive Link Motion. (See page 1095.) The following rules are given by the American Machinist for laying out a link for an upright slide-valve engine. By the term radius of link is meant the radius of the link-arc, ab, Fig. 165, drawn through the center of the slot; this radius is generally made equal to the distance from the \ center of shaft to center of the link-block pin P when the latter stands midway of its travel. The distance between the centers of the eccentric- rod pins ei 62 should not be less than 21/2 times, and, when space will permit, three times the throw of the eccentric. By the throw we mean twice the eccentricity of the eccentric. The slot link is generally sus- pended from the end next to the forward eccentric at a point in the link- arc prolonged. This will give comparatively a small amount of slip to the link-block when the link is in forward gear; but this slip will be increased when the link is in backward gear. This increase of slip is, however, considered of little importance, because marine engines, as a rule,' work but very little in the backward gear. When it is necessary that the motion shall be as efficient in backward gear as in forward gear, then the link should be suspended from a point midway between the two eccentric- rod pins; in marine engine practice this point is generally located on the link-arc; for equal cut-offs it is better to move the point of suspension a small amount towards the eccentrics. For obtaining the dimensions of the link in inches: Let L denote the length of the valve, B the breadth, p the absolute steam-pressure per sq. in ., and R a factor of computation used as below; then R = 0.01 *^L XB X p Breadth of the link = 72X16 . Thickness T of the bar = RX 0.8 Length of sliding-block = RX 2.5 Diameter of eccentric-rod pins = (R X . 7) + 1/4 in. Diameter of suspension-rod pin = (R X . 6) + 1/4 in. Diameter of suspension-rod pin when overhung. . . = (R X . 8) + 1/4 in. Diameter of block-pin when overhung = RXVa Diameter of block-pin when secured at both ends . = (R X . 8) + 1/4 in. 1046 THE STEAM-ENGINE. The length of the link, that is, the distance from a to 6, measured on a straight line joining the ends of the link-arc in the slot, should be such as to allow tne center of the link-block pin P to be placed in a line with the eccentric-rod pins, leaving sufficient room for the slip of the block. Another type of link frequently used in marine engines is the double-bar link, and this type is again divided into two classes: one class embraces those links which have the eccentric-rod ends as well as the valve-spindle end between the bars, as shown at B (with these links the travel of the valve is less than the throw of the eccentric); the other class embraces those links, shown at C, for which the eccentric-rods are made with fork- ends, so as to connect to studs on the outside of the bars, allowing the block to slide to the end of the link, so that the centers of the eccentric- rod ends and the block-pin are in line when in full gear, making the travel of the valve equal to the throw of the eccentric. The dimensions of these links when the distance between the eccentric-rod pins is 21/2 to 23/4 times the throw of eccentrics can be found as follows: Depth of bars = (R X 1 . 25) + l/2in. Thickness of bars = (R X . 5 ) + 1/4 in. Diameter of center of sliding-block — R X 1.3 When the distance between the eccentric-rod pins is equal to 3 or 4 times the throw of the eccentrics, then Depth of bars = (R X 1 . 25) + 3/ 4 in. Thickness of bars = (R X 0.5 ) + 1/4 in. All the other dimensions may be found by the first table. These are empirical rules, and the results may have to be slightly changed to suit given conditions. In marine engines the eccentric-rod ends for all classes of links have adjustable brasses. In locomotives the slot-link is usually employed, and in these the pin-holes have case-hardened bushes driven into the pin-holes, and have no adjustable brasses in the ends of the eccentric-rods. The link in B is generally suspended by one of the eccentric-rod pins; and the link in C is suspended by one of the pins in the end of the link, or by one of the eccentric-rod pins. (See note on Locomotive Link Motion, p. 1095.) The Walschaert Valve-gear. Fig. 166. — This gear, which was invented in Belgium, has for many years been used on locomotives in Europe, and it has now (1909) come largely into use in the United States. The return crank Q, which takes the place of an eccentric, through the rod B oscillates the link on the fixed pin F. The block D is raised and Fig. 166. — The Walschaert Valve-gear. lowered in the link by the reversing rod I, operating through the bell- crank levers H, H and the supporting rod G. When the block is in its lowest position the radius rod U has a motion corresponding in direction to that of the rod B; when the block is at its upper position U moves in an opposite direction to B. The valve-rod E is moved by the combined action of U and a lever T whose lower end is connected through the rod S to the crosshead R. Constant lead is secured by this gear. GOVERNORS. . 1047 Other Forms of Valve-gear, as the Joy, Marshall, Hackworth, Bremrae, Walschaert, Corliss, etc., are described in Clark's Steam-engine vol. ii. Power, May 11, 1909, illustrates the Stephenson, Gooch, Allen' Polenceau, Marshall, Joy, Waldegg, Walschaert, fink, and Baker-Pilliod gears. The design of the Reynolds-Corliss valve-gear is discussed by A. H. Eldridge in Power, Sept., 1893. See also Henthorn on the Corliss Engine. Rules for laying down the center lines of the Joy valve-gear are given in American Machinist, Nov. 13, 1890. For Joy's "Fluid- pressure Re versing- valve," see Eng'g, May 25, 1894. GOVERNORS. Pendulum or Fly-ball Governor. — The inclination of the arms of a revolving pendulum to a vertical axis is such that the height of the point of suspension h above the horizontal plane in which the center of gravity of the balls revolves (assuming the weight of the rods to be small compared with the weight of the balls) bears to the radius r of the circle described by the centers of the balls the ratio h _ weight _ w _ gr r centrifugal force wtf v 2 gr which ratio is independent of the weight of the balls, v being the velocity of the centers of the balls in feet per second. If T = number of revolutions of the balls in 1 second, v = 2irrT = or, in which a = the angular velocity, or 2 nT, and . gr 2 g . 0.8146. . 9.775. , h = tfT = 4^2- 0r h = ~W~ feet = ~W mcheS ' g — 32.16. If N = revs, per minute, h = 35,190 -h iV 2 . For revolutions per minute. .. . 40 45 50 60 75 The height in inches will be .. . 21.99 17.38 14.08 9.775 6.256 Number of turns per minute required to cause the arms to take a given angle with the vertical axis: Let I = length of the arm in inches from the center of suspension to the center of gyration, and a. the required angle; then _ N ,Jp*L , 18 7.6./-L_ = 187.6 JL V I COS a T I COS a T h The simple governor is not isochronous; that is, it does not revolve at a uniform speed in all positions, the speed changing as the angle of the arms changes. To remedy this defect loaded governors, such as Porter's, are used. From the balls of a common governor whose collective weight is A let there be hung by a pair of links of lengths equal to the pendulum arms a load B capable of sliding on the spindle, having its center of gravity in the axis of rotation. Then the centrifugal force is that due to A alone, and the effect of gravity is that due to A + 2 B; consequently the alti- tude for a given speed is increased in the ratio (A + 2 B) : A, as com- pared with that of a simple revolving pendulum, and a given absolute variation in altitude produces a smaller proportionate variation in speed than in the common governor. (Rankine, S. E., p. 551.) For the weighted governor let Z = the length of the arm from the point of suspension to the center of gravitv of the ball, and let the length of the suspending-link h = the length of the portion of the arm from the point of suspension of the arm to the point of attachment of the link; G = the weight of one ball, Q = half the weight of the sliding weight, h = the height of the governor from the point of suspension to the plane of revolu- tion of the balls, a = the angular velocity = 2 ttT, T being the number of ^ .u . /32-.16A , 2hQ\ . 32.16 /, , 2l t Q\ revolutions per second ; then a = 4/ — j- — ^1 + —r- ^ J ; n = — -^— \± + -j- g 1 in feet, or h = 3 ^° /l + — |) in inches, N being the number of revo- lutions per minute. 1048 THE STEAM-ENGINE. (1 S7 7\2 7? 4- 1 TV ' \ - , in which B is the combined weight of the two balls and W the central weight. For various forms of governor see App. Cyl. Mech., vol. ii, 61, and Clark's Steam-engine, vol. ii, p. 65. To Change the Speed of an Engine Having a Fly-baii Governor. — A slight difference in the speed of a governor changes the position of its weights from that required for full load to that required for' no load. It is evident therefore that, whatever the speed of the engine, the normal speed of the governor must be that for which the governor was designed; i.e., the speed of the governor must be kept the same. To change the speed of the engine the problem is to so adjust the pulleys which drive the governor that the engine at its new speed shall drive it just as fast as it was driven at its original speed. In order to increase the engine-speed we must decrease the pulley upon the shaft of the engine, i.e., the driver, or increase that on the governor, i.e., the driven, in the proportion that the speed of the engine is to be increased. Fly-wheel or Shaft-governors. — At the Centennial Exhibition in 1876 there were shown a few steam-engines in which the governors were contained in the fly-wheel or band-wheel, the fly-balls or weights revolving around the shaft in a vertical plane with the wheel and shifting the eccen- tric so as automatically to vary the travel of the valve and the point of cut-off. This form of governor has since come into extensive use, espe- cially for high-speed engines. In its usual form two weights are carried on arms the ends of which are pivoted to two points on the pulley near its circumference, 180° apart. Links connect these arms to the eccentric. The eccentric is not rigidly keyed to the shaft but is free to move trans- versely across it for a certain distance, having an oblong hole which allows of this movement. Centrifugal force causes the weights to fly towards the circumference of the wheel and to pull the eccentric into a position of minimum eccentricity. This force is resisted by a spring attached to each arm which tends to pull the weights towards the shaft and shift the eccentric to the position of maximum eccentricity. The travel of the valve is thus varied, so that it tends to cut off earlier in the stroke as the engine increases its speed. Many modifications of this general form are in use. In the Buckeye and the Mcintosh & Seymour engines the governor shifts the eccentric around on the shaft so as to vary the angular advance In the Sweet "Straight-line" engine and in some others a single weight and a single spring are used. For discussions of this form of governor see Hartnell, Proc. Inst. M. E., 1882, p. 408: Trans. A. S. M. E., ix, 300- xi, 1081; xiv, 92; xv, 929; Modern Mechanism, p. 399: Whitham's Con- structive Steam Engineering; J. Begtrup, Am. Mach., Oct. 19 and Dec. 14, 1893, Jan. 18 and March 1, 1894. More recent references are: J. Richardson, Proc. Inst. M. E., 1895 (includes electrical regulation of steam-engines); A. K. 'Mansfield, Trans. A. S. M. E., 1894; F. H. Ball, Trans. A. S. M. E., 1896; R. C. Carpenter, Power, May and June, 1898; Thos. Hall, El. World, June 4, 1898; F. M. Rites, Power, July, 1902; E. R. Briggs, Am. Mach., Dec. 17, 1903. The Rites Inertia Governor, which is the most common form of the shaft governor at this date (1909). has a long bar, usually made heavy at the ends, like a dumb-bell, instead of the usual weights. This is carried on an arm of the fly-wheel by a pin located at some distance from the center line of the bar, and also at some distance from its middle point. To pins located at two other points are attached the valve-rod and the spring. The bar acts both by inertia and by centrifugal force. When the wheel increases its speed the inertia of the bar tends to make it fall behind, and thus to change the relative position of the fly-wheel arm and the bar, and to change the travel of the valve. A small book on " Shaft Governors " (Hill Pub. Co., 1908) describes and illustrates this and many other forms of shaft governors, and gives practical directions for adjusting them. Calculation of Springs for Shaft-governors. (Wilson Hartnell, Proc. Inst. M. E., Aug., 1882.) — The springs for shaft-governors may be conveniently calculated as follows, dimensions being in inches: Let W = weight of the balls or weights, in pounds: n and r% = the maximum and minimum radial distances of the center of the balls or of the centers of gravity of the weights; GOVERNORS. 1049 li and h = the leverages, i.e., the perpendicular distances from the center of the weight-pin to a line in the direction of the centrif- ugal force drawn through the center of gravity of the weights or balls at radii n and n ; mi and m 2 = the corresponding leverages of the springs; Ci and C'i = the centrifugal forces, for 100 revolutions per minute, at radii n and r 2 ; Pi and Pi = the corresponding pressures on the spring; (It is convenient to calculate these and note them down for refer- ence.) Cz and C 4 = maximum and minimum centrifugal forces; S = mean speed (revolutions per minute); Si and Si = the maximum and minimum number of revolutions per minute; Pz and P4, = the pressures on the spring at the limiting number of revolutions (Si and £2); P 4 — P3 = D = the difference of the maximum and minimum pressures on the springs; V = the percentage of variation from the mean speed, or the sensitiveness ; t = the travel of the spring; u = the initial extension of the spring; v = the stiffness in pounds per inch; w = the maximum extension = u + t. The mean speed and sensitiveness desired are supposed to be given. Then „ sv. s '= s + Wo ; Ci = 0.28XnX W; C 2 =0.28Xr 2 XTF; **>&&• p 2 =c 2 x— ; mi *=M#o) !; *<-™ X v o ■*- 35 inches. D = diam. of air-pump in inches, S = its speed in ft. per min. James Tribe (Am. Mach., Oct. 8, 1891) gives the following rule for air- pumps used with jet-condensers: Volume of single-acting air-pump driven by main engine = volume of low-pressure cylinder in cubic feet, multiplied by 3 .5 and divided by the number of cubic feet contained in one pound of exhaust steam of the given density. For a double-acting air-pump the same rule will apply, but the volume of steam for each stroke of the pump will be but one-half. Should the pump be driven independently of the engine, then the relative speed must be considered. Volume of jet- condenser = volume of air-pump X 4. Area of injection valve = vol. of air-pump in cubic inches -J- 520. The Work done by an Air-pump, per stroke, is a maximum the- oretically, when the vacuum is between 21 and 22 ins. of mercury. As- suming adiabatic compression, the mean effective pressure per stroke r/p 2 \0-29 -i is P — 3 .46 V\ I ( ) - 1 • where p = absolute pressure of the vacuum and P2 the terminal, or atmospheric, pressure, = 14 .7 lbs. per sq. in. The horse-power required to compress and deliver 1 cu. ft. of air per minute, measured at the lower pressure, is, neglecting friction, P X 144 -4- 33,000. The following table is calculated from these formulae (R. R. Pratt, Power, Sept. 7, 1909). Vac. in Ins. of Mer- Abs. Press., Ins. of V2 Theo- retic. Theo- retic. Vac. in Ins. of Mer- Abs. Press., Ins. of P2 Theo- retic. Theo- retic. Mer- Pi M.E.P. H.P. Mer- Pi M.E.P. H.P. cury. cury. cury. cury. 29 1 30.00 2.86 0.0124 18 12 2.50 6.21 0.0271 28 2 15.00 4.05 0.0177 16 14 2.14 5.89 0.0256 27 3 10.00 4.83 0.0211 14 16 1.87 5.42 0.0236 26 4 7.50 5.40 0.0235 12 18 1.67 4.88 0.0212 25 5 6.00 5.78 0.0252 10 20 1.50 4.23 0.0184 24 6 5.00 6.05 0.0264 8 22 1.36 3.52 0.0153 23 7 4.28 6.23 0.0271 6 24 1.25 2.73 0.0119 22 8 3.75 6.33 0.0276 4 26 1.15 1.88 0.0082 21 9 3.33 6 37 0.0278 2 28 1.97 0.96 0.0042 20 10 3.00 6.36 0.0277 1 29 1.03 0.49 0021 CONDENSERS, AIR-PUMPS, ETC. 1057 Circulating-pump. — Let Q be the quantity of cooling-water in cubic feet, n the number of strokes per minute, and S the length of stroke in feet. Capacity of circulating-pump = Q -~ n c ubic fee t. Diameter of circulating-pump = 13.55 ^Q-i-nS inches. The clear area through the valve-seats and past the valves should be such that the mean velocity of flow does not exceed 450 feet per minute. The flow through the pipes should not exceed 500 ft. per min, in small pipes and 600 in large pipes. (Seaton.) For Centrifugal Circulating-pumps, the velocity of flow in the inlet and outlet pipes should not exceed 400 ft. per min. The diameter of the fan- wheel is from 21/2 to 3 times the diam. of the pipe, and the speed at its periphery 450 to 500 ft. per min. The Leblanc Condenser (made by the Westinghouse Machine Co.) accomplishes the separate removal of water and air by means of a pair of relatively small turbine-type rotors on a common shaft in a single casing, which is integral with or attached directly to the lower portion of the condensing chamber. The condensing chamber itself is but little more than an enlargement of the exhaust pipe. The injection water is pro- jected downwards through a spray nozzle, and the combined injection water and condensed steam flow downward to a centrifugal discharge pump under a head of 2 or 3 ft., which insures the filling of the pump. The space above the water level in the condensing chamber is occupied by water vapor plus the air which entered with the injection water and with the exhaust steam, and this space communicates with the air-pump through a relatively small pipe. The air-pump differs from pumps of the ejector type in that the vanes in traversing the discharge nozzle at high speed constitute a series of pistons, each one of which forces ahead of it a small pocket of air, the high velocity of which effectually prevents its return to the condenser. A small quantity of water is supplied to the suction side of the air-pump to assist in the performance of its functions. The power required for the pumps is said to approximate 2 to 3 per cent of the power generated by the main engine. Feed-pumps for Marine Engines. — "With surface-condensing engines the amount of water to be fed by the pump is the amount con- densed from the main engine plus what may be needed to supply auxiliary engines and to supply leakage and waste. Since an accident may happen to the surface-condenser, requiring the use of jet-condensation, the pumps of engines fitted with surface-condensers must be sufficiently large to do duty under such circumstances. With jet-condensers and boilers using salt water the dense salt water in the boiler must «be blown off at intervals to keep the density so low that deposits of salt will not be formed. Sea- water contains about 1/32 of its weight of solid matter in solution. The boiler of a surface-condensing engine may be worked with safety when the quantity of salt is four times that in sea-water. If Q = net quantity of feed-water required in a given time to make up for what is used as steam, n = number of times the saltness of the water in the boiler is to that of sea- water, then the gross feed-water =nQ-^ (n — 1). In order to be capable of filling the boiler rapidly each feed-pump is made of a capacity equal to twice the gross feed-water. Two feed-pumps should be supplied, so that one may be kept in reserve to be used while the other is out of repair. If Q be the quantity of net feed-water in cubic feet, I the length of stroke of feed-pump in feet, and n the number of strokes per minute, Diameter of each feed-pump plunger in inches = ^550 Q + nl. If W be the net feed-water in pounds, Diameter of each feed-pump plunger in inches = Vs. 9 W+nl. An Evaporative Surface Condenser built at the Virginia Agricul- tural College is described by James H. Fitts (Trans. A.S. M. E., xiv, 690). It consists of two rectangular end chambers connected by a, series of horizontal rows of tubes, each row of tubes immersed in a pan of water. Through the spaces between the surface of the water in each pan and the bottom of the pan above air is drawn by means of an exhaust-fan. At the top of one of the end chambers is an inlet for steam, and a horizontal 1058 THE STEAM-ENGINE. diaphragm about midway causes the steam to traverse the upper half of the tubes and back through the lower. An outlet at the bottom leads to the air-pump. The passage of air over the water surfaces removes the vapor as it rises and thus hastens evaporation. The heat necessary to produce evaporation is obtained from the steam in the tubes, causing the steam to condense. It was designed to condense 800 lbs. steam per hour and give a vacuum of 22 in., with a terminal pressure in the cylinder of 20 lbs. absolute. Results of tests show that the cooling-water required is practically equal in amount to the steam used by the engine. And since the consumption of steam is reduced by the application of a con- denser, its use will actually reduce the total quantity of water required. The Continuous Use of Condensing-water is described in a series of articles in Power, Aug.-Dec, 1892. It finds its application in situations where water for condensing purposes is expensive or difficult to obtain. The different methods described include cooling pans on the roof; fountains and other spray pipes in ponds, fine spray discharged at an elevation above a pond; trickling the water discharged from the hot-well over parallel narrow metal tanks contained in a large wooden structure, while a fan blower drives a current of air against the films of water falling from the tanks, etc. These methods are suitable for small powers, but for large powers they are cumbersome and require too much space, and are practically supplanted by cooling towers. The Increase of Power that may be obtained by adding a condenser giving a vacuum of 26 inches of mercury to a non-condensing engine may 40 30 "24 20 17 Per Cent ot Power Gained by Vacuum Fig. 166. be approximated by considering it to be equivalent to a net gain of 12 lbs. mean effective pressure per sq. in. of piston area. If A = area of piston CONDENSERS, AIR-PUMPS, ETC. 1059 in sq. ins., S = piston speed in ft. per min., then 12 AS -s- 33,000 = AS -4- 2750 = H.P. made available by the vacuum. If the vacuum = 13.2 lbs. per sq. in. = 27.9 in. of mercury, then H.P. = AS h- 2500. The saving of steam for a given horse-power will be represented approxi- mately by the shortening of the cut-off when the engine is run with the condenser. Clearance should be included in the calculation. To the mean effective pressure non-condensing, with a given actual cut-off, clearance considered, add 3 lbs. to obtain the approximate mean total pressure, condensing. From tables of expansion of steam find what actual cut-off will give this mean total pressure. The difference between this and the original actual cut-off, divided by the latter and by 100, will give the percentage of saving. The diagram on page 1058 (from catalogue of H. R. Worthington) shows the percentage of power that may be gained by attaching a condenser to a non-condensing engine, assuming that the vacuum is 12 lbs. per sq. in. The diagram also shows the mean pressure in the cylinder for a given initial pressure and cut-off, clearance and compression not considered. The pressures given in the diagram are absolute pressures above a vacuum. To find the mean effective pressure produced in an engine cylinder with 90 lbs. gauge (= 105 lbs. absolute) pressure, cut-off at 1/4 stroke: find 105 in the left-hand or initial-pressure column, follow the horizontal line to the right until it intersects the oblique line that corresponds to the V4 cut-off, and read the mean total pressure from the row of figures directly above the point of intersection, which in this case is 63 lbs. From this subtract the mean absolute back pressure (say 3 lbs. for a condensing engine and 15 lbs. for a non-condensing engine exhausting into the atmosphere) to obtain the mean effective pressure, which in this case, for a non-condensing engine, gives 48 lbs. To find the gain of power by the use of a condenser with this engine, read on the lower scale the figures that correspond in position to 48 lbs. in the upper row, in this case 25%. As the diagram does not take into consideration clearance or compression, the results are only approximate. Advantage of High Vacuum in Reciprocating Engines. (R. D. Tomlinson, Power, Feb. 23, 1909.) — Among the transatlantic liners, the best ships with reciprocating engines are carrying from 26 to 28 and more inches of vacuum. Where the results are looked into, the engineers are required to keep the vacuum system tight and carry all the vacuum they can get, and while it is true that greater benefits can be derived from high vacua in a steam turbine than in a reciprocating engine, it is also true that, where primary heaters are not used, the higher the vacuum carried the greater is the justifiable economy which can be obtained from the plant. The Interborough Rapid Transit Company, New York City, changed the motor-driven air-pump and jet-condenser for a barometric type of condenser and increased the vacuum on each of the 8000-H.P. Allis- Chalmers horizontal vertical engines at the 74th Street station from 26 to 28 ins., thereby increasing the power on each of the eight units approximately 275 H.P., and the economy of the station was increased nearly in the same ratio. This change was made about seven years ago and the plant is still operating with 28 ins. of vacuum, measured with mercury columns connected to the exhaust pipe at a point just below the exhaust nozzle of the low-pressure cylinders. A careful test made on the 59th Street station showed a decrease in steam consumption of 8% when the vacuum was raised from 25 to 28 ins. These engines drive 5000-kw. generators. The Choice of a Condenser. — Condensers may be divided into two general classes: First. — Jet condensers, including barometric condensers, siphon condensers, ejector condensers, etc., in which the cooling-water mingles with the steam to be condensed. Second. — Surface condensers, in which the cooling-water is separated from the steam, the cooling-water circulating on one side of this surface and the steam coming into contact with the other. In the jet-condenser the steam, as soon as condensed, becomes mixed with the cooling-water, and if the latter should be unsuitable for boiler- feed because of scale-forming impurities, acids, salt, etc., the pure distilled 1060 THE STEAM-ENGINE. water represented by the condensed steam is wasted, and, if it were necessary to purchase other water for boiler-feeding, this might represent a considerable waste of money. On the other hand, if the cooling-water is suitable for boiler-feeding, or if a fresh supply of good water is easily obtainable, the jet-condenser, because of its simplicity and low cost, is unexcelled. Surface condensers are recommended where the cooling-water is un- fitted for boiler-feed and where no suitable and cheap supply of pure boiler-feed is available. Where a natural supply of cooling-water, as from a well, spring, lake or river, is not available, a water-cooling tower can be installed and the same cooling-water used over and over again. (Wheeler Condenser and Eng. Co.) Owing to their great cost as compared with jet-condensers, surface condensers should not be used except where absolutely necessary, i.e., where lack of feed-water for the boiler warrants the extra cost. Of course there are cases, such as at sea, where surface condensers are indispensable. On land, suitable feed-water can always be obtained at some expense, and that cost capitalized makes it a simple arithmetical problem to determine the extra investment permissible in order to be able to return condensed steam as feed-water to the boiler. Unfortunately there is another point which greatly complicates the matter, and one which makes it impossible to give exact figures, viz., the corrosion and deterioration of the condenser tubes themselves, the exact cause of which is not often understood. With clean, fresh water, free from acid, the tubes of a con- denser last indefinitely, but where the cooling-water contains sulphur, as in drainage from coal mines, or sea-water contaminated by sewage, such as harbor water, the deterioration is exceedingly rapid. A better vacuum may possibly be obtained from a surface condenser where there is plenty of cooling-water easily handled. The better vacuum is due to the fact that the air-pump will have much less air to handle inas- much as the air carried in suspension by the cooling-water does not have to be extracted as in the case of jet-condensers. Water in open rivers, the ocean, etc., is said to carry in suspension 5% by volume of air. It may be said that except for leakages, which should not exist, the air- pump will have no work to do at all inasmuch as the water will have no opportunity to become aerated. On the other hand, if the cooling-water is limited, these advantages are offset by the fact that a surface condenser cannot heat the cooling-water so near to the temperature of the exhaust steam as can a jet-condenser. (F. Hodgkinson, El. Jour., Aug., 1909.) A barometric condenser used in connection with a 15,000-k.w. steam- engine-turbine unit at the 59th St. station of the Rapid Transit Co., New York, contains approximately 25,000 so., ft. of cooling surface arranged in the double two-pass system of water circulation, with a 30-in. centrifugal circulating pump having a maximum capacity of 30,000 gal. per hour. The dry vacuum pump is of the single-stage type, 12- and 29-in. X 24-in., with Corliss valves on the air cylinder. The condensing plant is capable of maintaining a vacuum within 1.1 in. of the barometer when condensing 150,000 lb. of steam per hour when supplied with circulating waler at 70° F. — (H. G. Stott, Jour. A.S.M.E., Mar., 1910.) Cooling Towers are usually made in the shape of large cylinders of sheet steel, filled with narrow boards or lath arranged in geometrical forms, or hollow tile, or wire network, so arranged that while the water, which is sprayed over them at the top, trickles down through the spaces it is met by an ascending air column. The air is furnished either by disk fans at the bottom or is drawn in by natural draught. In the latter case the tower is made very high, say 60 to 100 ft., so as to act like a chimney. When used in connection with steam condensers, the water produced by the condensation of the exhaust steam is sufficient to compensate for the evaporation in the tower, and none need be supplied to the system. There is, on the contrary, a slight overflow, which carries with it the oil from the engine cylinders, and tends to clean the system of oil that would otherwise accumulate in the hot-well. The cooling of water in a pond, spray, or tower goes on in three ways — first, by radiation, which is practically negligible; second, by conduction or absorption of heat by the air, which may vary from one-fifth to one- third of the entire effect; and, lastly, by evaporation. The latter is the CONDENSERS, AIR-PUMPS, ETC. 1061 chief effect. Under certain conditions the water in a cooling tower can actually be cooled below the temperature of the atmosphere, as water is cooled by exposing it in porous vessels to the winds of hot and dry climates. The evaporation of 1 lb. of water absorbs about 1000 heat units. The rapidity of evaporation is determined, first, by the temperature of the water, and, second, by the vapor tension in the air in immediate contact with the water. In ordinary air the vapor present is generally in a con- dition corresponding to superheated steam, that is, the air is not saturated. If saturated air be brought into contact with colder water, the cooling of the vapor will cause some of it to be precipitated out of the air; on the other hand, if saturated air be brought into contact with warmer water, some of the latter will pass into the form of vapor. This is what occurs in the cooling tower, so that the latter is in a large measure independent of climatic conditions; for even if the air be saturated, the rise in tem- perature of the atmospheric air from contact with the hot water in the cooling tower will greatly increase the water-carrying capacity of the air, enabling a large amount of heat to be absorbed through the evaporation of the water. The two things to be sought after in cooling-tower design are, therefore, first, to present a large surface of water to the air, and, second, to provide for bringing constantly into contact with this surface the largest possible volume of new air at the least possible expenditure of energy. (Wheeler Condenser and Engineering Co.) The great advantage of the cooling tower lies in the fact that large surfaces of water can be presented to the air while the latter is kept in rapid motion. Tests of a Cooling Tower and Condenser are reported by J. H. Vail in Trans. A.S. M . E ., 1898. The tower was of the Barnard type, with two chambers, each 12 ft. 3 in. X 18 ft. X 29 ft. 6 in. high, containing gal- . vanized-wire mats. Four fans supplied a strong draught to the two cham- bers. The rated capacity of each section was to cool the circulating water needed to condense 12,500 lbs. of steam, from 132° to 80° F., when the atmosphere does not exceed 75° F. nor the humidity 85%. The fol- lowing is a record of some observations. Date, 1898. Jan. 31. Feb. June 20. July Aug. 26. Nov. 4. Aug. 2. Temperature atmosphere Temp, condenser discharge Temp, water from tower Heat extracted by tower Speed of fans, r.p.m 30° 110° 65° 45° 36 251/2 36° 110° 84° 26° 26 78° 120° 84° 36° 145 25 96° 130° 93° 37° 162 241/ 2 85° 118° 88° 30° 150 251/2 59° 129° 92° 37° 148 25 Max. 103 128 98 32 160 26 Min- 83 106 91 21 140 26 The quantity of steam condensed or of water circulated is not stated, but in the two tests on Aug. 2 the H.P. developed was 900 I.H.P. in the first and 400 in the second, the engine being a tandem compound, Corliss type, 20 and 36 X 42 in., 120 r.p.m. J. R. Bibbins {Trans. A.S.M.E., 1909) gives a large amount of informa- tion on the construction and performance of different styles of cooling towers. He suggests a type of combined fan and natural draft tower suited to most efficient running on peak as well as light loads. Evaporators and Distillers are used with marine engines for the pur- pose of providing fresh water for the boilers or for drinking purposes. Weir's Evaporator consists of a small horizontal boiler, contrived so as to be easily taken to pieces and cleaned. The water in it is evaporated by the steam from the main boilers passing through a set of tubes placed in its bottom. The steam generated in this boiler is admitted to the low- pressure valve-chest, so that there is no loss of energy, and the water con- densed in it is returned to the main boilers. In Weir's Feed-heater the feed-water before entering the boiler is heated up very nearly to boiling-point by means of the waste water and steam from the low-pressure valve-chest of a compound engine. 1062 THE STEAM-ENGINE. ROTARY STEAM-ENGINES — STEAM TURBINES. Rotary Stea n-engines, other than steam turbines, have been invented by the thousands, but not one has attained a commercial success, as regards economy of steam. For all ordinary uses the possible advantages, such as saving of space, to be gained by a rotary engine are overbalanced by its waste of steam. Rotary engines are in use, however, for special pur- poses, such as steam fire-engines and steam feeds for sawmills, in which steam economy is not a matter of importance. Impulse and Reaction Turbines. — A steam turbine of the simplest form is a wheel similar to a water wbeel, which is moved by a jet of steam impinging at high velocity on its blades. Such a wheel was designed by Branca, an Italian, in. 1629. The De Laval steam turbine, which is similar in many respects to a Pelton water wheel, is of this class. It. is known as an impulse turbine. In a book written by Hero, of Alexan- dria, about 150 b.c, there is shown a revolving hollow metal ball, into which steam enters through a trunnion from a boiler beneath, and escapes tangentially from the outer rim through two arms which are bent backwards, so that the steam by its reaction causes the ball to rotate in an opposite direction to that of the escaping jets. This wheel is the prototype of a reaction turbine. In most modern steam turbines both the impulse and reaction principles are used, jets of steam striking blades or buckets inserted in the rim of a wheel, so as to give it a forward impulse, and escaping from it in a reverse direction so as to react upon it. The name impulse wheel, however, is now generally given to wheels like the De Laval, in which the pressure on the two sides of a wheel con- taining the blades is the same, and the name reaction wheel to one in which the steam decreases in pressure in passing through the blades. The Parsons turbine is of this class. The De Laval Turbine. — The distinguishing features of this turbine are the diverging nozzles, in which the steam expands down to the at- mospheric pressure in non-condensing, and to the vacuum pressure in condensing wheels; a single forged steel disk carrying the blades on its periphery; a slender, flexible shaft on which the wheel is mounted and which rotates about its center of gravity; and a set of reducing gears, usually 10 to 1 reduction, to change the very high speed of the turbine to a moderate speed for driving machinery. Following are the sizes and speeds of some De Laval turbines: Horse-power 5 30 100 300 Revolutions per minute.. ... 30,000 20,000 13,000 10,000 Diam. to center of blades, ins. 3.94 8.86 19.68 29.92 The number and size of nozzles vary with the size of the turbine. The nozzles are provided with valves, so that for light loads some of them may be closed, and a relatively high efficiency is obtained at light loads. The taper of the nozzles differs for condensing and non-condens- ing turbines. Some turbines are provided with two sets of nozzles, one for condensing and the other for non-condensing operation. The Zolley or Rateau Turbine. — The Zolley or Rateau turbines are developments of the De Laval and consist of a number of De Laval elements in series, each succeeding element utilizing the exhaust steam from the preceding. The steam is partly expanded in the first row of nozzles, strikes the first row of buckets and leaves them with practically zero velocity. It is then further expanded through the second row of nozzles, strikes a second row of moving buckets and again leaves them with zero velocity. This process is repeated until the steam is com- pletely expanded. The Parsons Turbine. — In the Parsons, or reaction type of turbine, there are a large number of rows of blades, mounted on a rotor or revolv- ing drum. Between each pair of rows there is a row of stationary blades attached to the casing, which take the place of nozzles. A set of sta- tionary blades and the following set of moving blades constitute what is known as a stage. The steam expands and loses pressure in both sets. The speed of rotation, the peripheral speed of the blades and the velocity of the steam through the blades are very much lower than in the De Laval turbine. The rotor, or drum, on which the moving blades are carried, is usually made in three sections of different diameters, the smallest at the high-pressure end, where steam is admitted, and the largest at the ROTARY STEAM-ENGINBS — STEAM TURBINES. 1063 exhaust end. In each section the radial length of the blades and also their width increase from one end to the other, to correspond with the increased volume of steam. The Parsons turbine is built in the United States by the Westinghouse Machine Co. and by the Allis-Chalmers Co. The Westinghouse Double-flow Turbine. — For sizes above 5000 K.W. a turbine is built in which the impulse and reaction types are combined. It has a set of non-expanding nozzles, an impulse wheel with two velocity stages (that is two wheels with a set of stationary non-expanding blades between), one intermediate section and two low-pressure sections with Parsons blading. After steam has passed through the impulse wheel and the intermediate section it is divided into two parts, one going to the right and the other to the left hand low-pressure section. There is an exhaust pipe at each end. In this turbine, the end thrust, which has to be balanced in reaction turbines of the usual type, is almost entirely avoided. Other advantages are the reduction in size and weight, due to higher permissible speed; blades and casing are not exposed to high temperatures; reduction of size of exhaust pipes and of length of shaft; avoidance of large balance pistons. The Curtis Turbine, made by the General Electric Company, is an impulse wheel of several stages. Steam is expanded in nozzles and enters a set of three or more blades, at least one of which is stationary. The blades are all non-expanding, and the pressure is practically the same on both sides of any row of blades. In smaller sizes of turbines, only one set of stationary and movable blades is used, but in large sizes there are from two to five sets, each forming a pressure stage, separated by diaphragms containing additional sets of nozzles. The smaller sizes have horizontal shafts, but the larger ones have vertical shafts supported on a step bearing supplied with oil or water under a pressure sufficient to support the whole weight of the shaft and its attached rotating disks. Curtis turbines are made in sizes from 15 K.W. at 3600 to 4000 revs, per minute up to 9000 K.W. at 750 revs, per minute. Mechanical Theory of the Steam Turbine. — In the impulse turbine of the De Laval type, with a single disk containing blades at its rim, steam at high pressure enters the smaller end or throat .of a tapering nozzle, and, as it passes through the nozzle, is expanded adiabatically down to the pressure in the casing of the turbine, that is to the pressure of the atmosphere, in a non-condensing turbine, or to the pressure of the vacuum, if the turbine is connected to a condenser. The steam thus expanded has its volume and its velocity enormously increased, its pressure energy being converted into energy of velocity. It then strikes tangentially the concave surfaces of the curved blades, and thus drives the wheel forward. In passing through the blades it has its direc- tion reversed, and the reaction of the escaping jet also helps to drive the wheel forward. If it were possible for the direction of the jet to be com- pletely reversed, or through an arc of 180°, and the velocity of the blade in the direction of the entering jet was one-half the velocity of the jet, then all the kinetic energy due to the velocity of the jet would be con- verted into work on the blade, and the velocity of the jet with reference to the earth would be zero. This complete reversal, however, is impos- sible, since room has to be allowed between the blades for the passage of the steam, and the blades, therefore, are curved through an arc consid- erably less than 180°, and the jet on leaving the wheel still has some kinetic energy, which is lost. The velocity of the entering steam jet also is so great that it is not practicable to give the wheel rim a velocity equal to one-half that of the jet, since that would be beyond a safe speed. The speed of the wheel being less than half that of the entering jet, also causes the jet to leave the wheel with some of its energy unutilized. The mechanical efficiency of the wheel, neglecting radiation, friction, and other internal losses, is expressed by the fraction (E t — Ei) ■*- E x , in which E t is the kinetic energy of the steam jet impinging on the wheel and Ei that of the steam as it leaves the blades. In multiple-stage impulse turbines, the high velocity of the wheel is reduced by causing the steam to pass through two or more rows of blades, which rows are separated by a row of stationary curved blades which direct the steam from the outlet of one row to the inlet of the next. The passages through all the blades, both movable and secondary, are parallel, or non-expanding, so that the steam does not change its 1064 THE STEAM-ENGINE. f d D/ bA T2 /, pressure in passing through them. The wheel with two rows of movable blades running at half the velocity of a single-stage turbine, or one with three rows at one-third the velocity, causes the same total reduction in velocity as the single-stage wheel; and a greater reduction in the velocity of the wheel can be obtained by increasing the number of rows. It is, therefore, possible by having a sufficient number of rows of blades, or velocity stages, to run a wheel at comparatively slow speed and yet have the steam escape from the last set of blades at a lower absolute velocity than is possible with a single-stage turbine. In the reaction turbine the reduction of the pressure and its conversion into kinetic energy, or energy of velocity, takes place in the blades, which are made of such shape as to allow the steam to expand while passing through them. The stationary blades also allow of expansion in volume, thus taking the place of nozzles. In all turbines, whether of the impulse, reaction, or combination type, the object is to take in steam at high pressure and to dis- charge it into the atmosphere, or into the condenser, at the lowest pressure and largest volume possible, and with the lowest pos- sible absolute velocity, or velocity with ref- erence to the earth, consistent with getting the steam away from the wheel, and to do this with the least loss of energy in the wheel due to friction of the steam through the passages, to shock due to incorrect shape, or position of the blades, to windage or fric- tional resistance of the steam in contact with the rotating wheel, or other causes. The minimizing of these several losses is a problem of extreme difficulty which is being solved by costly experiments. Heat Theory of the Steam Turbine. — The steam turbine may also be considered as a heat engine, the object of which is to take a pound of steam containing a certain quantity of heat, H x , transform as great a part of this heat as possible into work, and discharge the remaining part, Hi, into the condenser. The thermal effi- ciency of the operation is (H t — Hi) -*■ Hi, and the theoretical limit of this efficiency is (7\ — Ti) -s- !T2,in which 7\is the initial and Ti the final absolute temperature. Referring to temperature entropy diagram, Fig. 167, the total heat above 32° F. of 1 lb. of steam at the temperature 7\ is represented by the area OACDG and its entropy is fa. Expanding adiabatically to Ti part of its heat energy is converted into work, represented by the area BCDF, while OABFG represents the heat discharged into the condenser. The total heat of 1 lb. of dry saturated steam at T 2 is greater than this by the area EFGH, the fraction FE -f- BE representing moisture in the 1 lb. of wet steam discharged. If H t = heat units in 1 lb. of dry steam at the state-point D, and Hi = heat units in 1 lb. of dry steam at the state- point E, at the temperature Ti, then the energy converted into work = BCDF = Hi - Hi + (fa - fa) Ti. This quantity is called the avail- able energy E a , of 1 lb. of steam between the temperatures T x and Ti. If the steam is initially wet, as represented by the state-point d and entropy x , then the work done in adiabatic expansion is BCdfB, which is equal to E a = H x - Hi + (fa - fa) Ti -{fa - x )(T x - Ti). The quantity fa — x = {L/T\) (1 — x), in which L = latent heat of evaporation at the temperature T lt and x = the moisture in 1 lb. of steam. The values of H lt Hi, fa, fa, etc., for different temperatures, may be taken from steam tables or diagrams. If the steam is initially superheated to the temperature T s , as repre- sented by the state-point j, the entropy being fa, then the total heat at j is Hi + C (T s — Ti), in which C is the mean specific heat of super- heated steam between Ti and T s . The increase of entropy above fa H Fig. 167. KOTARY STEAM-ENGINES — STEAM TURBINES. 1065 is & - $1 = Clog e (T s /Tt). The energy converted into work is # = H t - Hz + (& - ft) ^2 + [1/2 (T s + Ti) - T 2 ] ( 3 - 4>x). Velocity of Steam in Nozzles. — Having obtained the total available energy in steam expanding adiabatically between two temperatures, as shown above, the maximum possible flow into a vacuum is obtained from the common formula, Energy, in foot-pounds, = 1/2 W/g X V 2 , in which W is the weight (in this case 1 lb.). V is the velocity in feet per second, and g = 32.2. As the energy E a is in heat units, it is multi- plied by 778 to convert it into foot-pounds, and we have V =^778 X 2gE a = 223.8 ^E~ a . This is the theoretically maximum possible velocity. It cannot be obtained in a short nozzle or orifice, but is approximated in the long expanding nozzles used in turbines. In the throat or narrow section of an orifice, the velocity and the weight of steam flowing per second may be found by Napier's or Rateau's formula, see page 847, or from Gras- hof's formula as given by Moyer, F = A Pi ' 9 ' ■*■ 60, or A = 60 F ■*■ . P J - 97 , in which A is the area of the smallest section of the nozzle, sq. in., F is the flow of steam (initially dry saturated) in lbs. per sec, and P is the absolute pressure, lbs. per sq. in. This formula is applicable in all cases where the final pressure P2 does not exceed 58% of the initial pressure. For wet steam the formula becomes F = A Pi ' 97 h- 60 Va;, A = 60 F "^x •*- Pi 0-97 , in which x is the dryness quality of the inflow- ing steam, 1 — x being the moisture. For superheated steam F = A P 1 °' m (l+ 0.00065 D) -f- 60; A = 60P + PjO-9/ (i + 0.00065 D), D being the superheat in degrees F. When the final pressure Pi is greater than 0.58 Pi, a coefficient is to be applied to F in the above formulae, the value of which is most con- veniently taken from a curve given by Rateau. The values of this co- efficient, c, for different ratios of P1/P2, are approximately as follows: P 2 -hPi= 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.72 0.74 0.76 0.78 c= 1. 0.995 0.985 0.975 0.965 0.955 0.945 0.93 0.910.88 0.85 Pi + P t = 0.80 0.82 0.84 0.86 0.88 0.90 0.92 0.94 0.96 0.98 1.00 c= 0.82 0.79 0.76 0.72 0.675 0.625 0.57 0.51 0.42 0.30 0.00 The quality of steam after adiabatic expansion, X2, is found from the formula x 2 = {x x Lr/T x + X - 2 ) T2/L2, (8) in which 0i and 02 are the entropies of the liquid, Li and L2 the latent heats of evaporation, and x 1 and X2 the dryness quality, at the initial and final conditions respectively. Curves of steam quality are plotted in an entropy-total heat chart given in Moyer's "Steam Turbines" and also in Marks and Davis's "Steam Tables and Diagrams." The area of the smallest section or throat of the nozzle being found, the area of any section beyond the throat is inversely proportional to the velocity and directly proportional to the specific volume and to the dryness, or A 1 /A Q =V /V 1 X v^/Vq X Xt/x b , in which A is in the area in sq. ins., V the velocity in ft. per sec, v the volume of 1 lb. of steam in cu. ft., and x the dryness fraction, the subscript referring to the smallest section and the subscript 1 to any other section. The ratio Ai/A for the largest cross section of a properly designed nozzle is nearly proportional to the ratio of the initial to the final pressure. Moyer gives it as At/A = 0.172 P^/Pt + 0.70, and for Pi/P2 greater than 25, Ai/A Q = 0.175 (P 1 /P 2 )°- 94 + 0.70. In practice expanding nozzles are usually made so that an axial sec- tion shows the inner walls in straight lines. The transverse section is usually either a circle or a square with rounded corners. The diver- gence of the walls is about 6 degrees from the axis for the non-condens- ing and as much as 12 degrees for condensing turbines for low vacuums. Moyer gives an empirical formula for the length between the throat and the mouth, L = Vl5 Aq inches. The De Laval turbine uses a much longer nozzle for mechanical reasons. The entrance to the nozzle above the throat should be well rounded. The efficiency of a well-made nozzle with smooth surfaces as measured by the velocity is about 96 to 97%, corresponding to an energy efficiency of 92 to 94%. 1066 THE STEAM-ENGINE. Speed of the Blades. — If V b = peripheral velocity of the blade, V x = absolute velocity of the steam entering the blades and a the nozzle angle, or angle of the nozzle to the plane of the wheel, then (in impulse turbines with equal entrance and exit angles of the blade with the plane of the wheel) for maximum theoretical efficiency of the blade, V b = 1/2 V x cos a. The nozzle angle is usually about 20°, cos a = 0.940, and the efficiency of a single row of blades is (0.94 — V b /Vi) 4 V^/Vl For Vi = 3000 ft. per sec, the efficiency for different blade speeds is about as follows: V b = 200 400 600 800 1000 1200 1400 1600 1800 2000 Efficiency % 23 44 60 72 81 87 89 87 80 71 The highest efficiency is obtained when V b = about 1/2 V2. It is difficult, for mechanical reasons, to use speeds much greater than 500 ft. per sec, therefore the highest efficiencies are often sacrificed in commer- cial machines. The blade speeds used in practice vary from 500 to 1200 ft. per sec. For an impulse wheel with more than one row of moving 4JVF 6/ NV b . blades in a single pressure stage, efficiency = — ^ — (cos a — J • Referring to Fig. 168, if Vi is the absolute direction and velocity of the entering jet, V b the direction and velocity of the blade, the resultant, V r , is the velocity and direction of the jet rela- tively to the blade, and the edge of the blade is made tangent to this direction. Also V x , the resultant of V b and V r at the other edge of the blade, is the absolute velocity and direction of the steam escaping from the wheel. If /? is the angle between F r and V b , the maximum energy is abstracted from the steam when the angle between V z and V b = 90 - 1/2 /?, and the effi- ciency is cos /? -*- cos 2 1/2 0. For details of design of blades, and of turbines in general, see Moyer, Foster, Thomas, Stodola and other works on Steam Turbines, also Pea- body's "Thermodynamics." Calculations of stages, nozzles, etc., are much facilitated by the use of Peabody's "Steam Tables" and Marks and Davis's "Steam Tables and Diagrams." Comparison of Commercial Impulse and Reaction Turbines. (Moyer.) Impulse. 1. Few stages. 2. Expansion in nozzles. 3. Large drop in pressure in a stage. 4. Initial steam velocities 1000 to 4000 ft. per sec. 5. Blade velocities 400 to 1200 ft. per sec 6. Best efficiency when the blade velocity is nearly half the ini- tial velocity of steam. Reaction. Many stages. No nozzles. Small drop in pressure in a stage. All steam velocities low, 300 to 600 ft. per sec. Blade velocities 150 to 400 ft. per sec. Best efficiency when the blade velocity is nearly equal to the highest velocity of the steam. Loss due to Windage (or friction of a turbine wheel rotating in steam). — Moyer gives for the friction of a plain disk without blades, F w , and of one row of blades without the disk, F b , in horse-power: F w = 0.08 d 2 (m/100) 2 - s w + (1 + 0.00065 D) 2 , F b = 0.3 d 7.i- c (m/100)2- 8 w-h (1 + 0.00065 D) 2 , in which d ■= diam. of disk to inner edge of blade, in feet; u = peripheral velocity of disk, in ft. per sec: w = density of dry saturated steam at the pressure surrounding the disk, in lbs. per cu. ft., and D = super- heat in degrees F. The sum of F w and F b is the friction of the di^k and blades. For moist steam the term 1 + 0.00065 D is to be omitted, and the expression multiplied by a coefficient c, whose value is approxi- mately as follows: ROTARY STEAM-ENGINES STEAM TURBINES. 1067 Per cent mois- ture in steam 2 4 6 8 10 12 16 20 24 Coefficient c. . . 1.01 1.05 1.10 1.16 1.25 1.37 1.65 2.00 2.44 At high rotative speeds the rotation loss of a non-condensing turbine with wheels revolving in steam at atmospheric pressure is quite large, and in small turbines it may be as much as 20% of the total output. The loss ^decreases rapidly with increasing vacuum. In a turbine with more than one stage part of the friction loss of rotation is converted into heat which in the next stage is converted into kinetic energy, thus partly compensating for the loss. Efficiency of the Machine. — The maximum possible thermodynamic efficiency of a steam turbine, as of any other steam engine, is expressed by the ratio which the available energy between two temperatures bears to the total heat, measured above absolute zero, of the steam at the higher temperature. In the temperature-entropy diagram Fig. 167 it is represented by the ratio of the area BCDF to OACDG. Of this avail- able energy, from 50 to 75 and possibly 80 per cent is obtainable at the shaft of turbines of different sizes and designs. As with steam engines, the highest mechanical and thermal efficiencies are reached only with large sizes and the most expensive designs. The several losses which tend to reduce the efficiency of turbines below the theoretical maximum are: 1, residual velocity, or the kinetic energy due to the velocity of the steam escaping from the turbine; 2, friction and imperfect expansion in the nozzles; 3, windage, or friction due to rotation of the wheel in steam; 4, friction of the steam traveling through the blades; 5, shocks, impacts, eddies, etc., due to imperfect shape or roughness of blades; 6, leakage around the ends of the blades or through clearance spaces; 7, shaft friction; 8, radiation. The sum of all these losses amounts to about 25% of the available energy in the largest and best designs and to 50% or more in small sizes or poor designs. Steam Consumption of Turbines. — The steam consumption of any steam turbine is so greatly influenced by the conditions of pressure, moisture or superheat, and vacuum, that it is necessary to know the effect of these conditions on any turbines whose performances are to be com- pared with each other or with a given standard. Manufacturers usually furnish with their guarantees of performance under standard conditions of pressure, superheat and vacuum, a statement or set of curves showing the amount that the steam consumption per K.W.-hour will be increased or diminished by stated variations from these standard conditions. When a test of steam consumption is made under any conditions varying from the standard, the results should be corrected in order to compare them with other tests. Moyer gives the following example of applying corrections to a pair of tests made in 1907, to reduce them both to a steam pressure of 179 lbs. gauge, 28.5 ins. vacuum, and 100° F. superheat. 7500-K.W. Westing- house- Parsons. Correc- tions, per cent. 9000-K.W. Curtis, Correc- tions, per cent. Average steam pressure Average vacuum, ins., referred to 30-in. barometer Average superheat, deg. F Average load on generator,K.W. Steam cons., lbs.. per K.W.-hr. . Net correction, per cent Corr. st. cons., lbs. per K.W.-hr. 177.5 27.3 95.7 9830.5 15.15 -3.36 -0.29 179 29.55 116 8070 13.0 h 12.39 h 1.28 14.57 14.77 For the 7500-K.W. turbine, the following corrections given by the manu- facturer were used: pressure, 0.1% for each pound; vacuum. 2.8% fo r each inch; superheat, 7% for each 100° F. For the 9000-K.W. turbine, the following corrections were used: superheat, 8% for 100° F.; vacuum, 8% for each inch. The results as corrected show that the two turbines would give practi- cally the same economy if tested under uniform conditions. The results 1068 THE STEAM-ENGINE. are equivalent respectively to 9.58 and 9.72 lbs. per I.H.P.-hour, assum- ing 97% generator efficiency and 91% mechanical efficiency of a steam engine. The proper correction for moisture in a steam turbine test is stated to be a little more than twice the percentage of moisture. There is a large increase in the disk and blade rotation losses when wet steam is used. The gain in economy per inch of vacuum at different vacuums is given as follows in Mech. Engr., Feb. 24, 1906. Inches of Vacuum. 28 27 26 25 Curtis, per cent gain per inch of vacuum. . Parsons, per cent gain per inch of vacuum Westinghouse-Parsons, per cent gain per 5.1 5.0 3.14 5.2 4.8 4.0 3.05 4.4 4.6 3.5 2.95 3.7 4.2 3.0 2.87 Theoretical per cent gain per inch of vac. 3.0 The following results of tests of turbines of different makes are selected from a series of tables in Moyer's "Steam Turbines". lis 1^ MS a 0) 1 $£ £ MS 3 £ i ■ ji s* 8* o^ £*-* o3 "' !> &* XT <§« O^ £*-* g«* 2000 ( c. | 555 155 204 28.5 18.09 300 ( W.-P.j 233 145 4.1 28.0 15.99 1067 170 120 28.4 16.31 461 145 4.8 28.0 13.99 2024 166 207 28.5 15.02 688 140 7.0 27.2 15.73 1 5374 182 133 29.4 13.15 ( 383 153 2 28.2 14.15 9000 1 8070 179 116 29.4 13.00 1 756 149 1 27.8 13.28 C, ) 10186 176 147 29.5 12.90 500 J 1122 149 5 26.5 14.32 1 13900 198 140 29.3 13.60 w.-p.i 386 148 3 0.8 24.94 1500 ( 530 1071 145 131 110 124 28.9 28.3 21.58 18.24 I 767 1144 14; 126 3 11 0.8 0.8 22.10 24.36 1585 128 125 27.5 17.60 1000 ( W.-P.J 752 151 27.5 14.77 300/ P. i 303 297 158 161 26.6 23.15 34.20 1503 2253 147 145 27.0 25.2 13.61 15.29 f 194 171 47 27 7 31 97 3000 t 2295 152 102 26.2 12.36 1000 I 425 144 21 27.6 24.91 W.-P.I 4410 144 87 26.2 11.85 R. ) 871 166 11 23.6 24.61 300 ( D I 196 198 16 27.4 15.62 1024 164 10 25.0 21.98 298 197 64 27.4 14.35 352 199 84 27.2 13.94 C, Curtis; P., Parsons; W.-P., Westinghouse-Parsons; R., Rateau; D., De Laval. Note that the figures of steam consumption in the first half of the table are in lbs. per K.W.-hour ; in second half, in lbs. per Brake H.P.-hour. A test of a Westinghouse double-flow turbine at the Williamsburg power station, Brooklyn N. Y., gave the following results (Eng. News, Dec. 30, 1909): Speed, 750 r.p.m.; Steam pressure at throttle, 203.4 lbs.; Superheat, 80.1° F.; Vacuum, 28.6 ins.; Load, 13,384 K.W.; Steam per K.W.-hour, 14.4 lbs.; Efficiency of generator, 98%; Windage, 2.0%; Equivalent B.H.P., 18,620; Steam per B. H.P.-hour, 10.3 lbs. The Largest Steam Turbine, 1909. (Eng. News, Dec. 30.) — A Westinghouse combination double-flow turbine is about to be tested which is capable of developing 22,000 H.P. with 1.75 lbs. steam pressure and 28 ins. vacuum, and it is estimated that the steam consumption will be about 10 lbs. per B. H.P.-hour. The principal dimensions are: length over all. 19 ft. 8 ins.; height, 9 ft.; width, 9 ft.; weight, 110,000 lbs.; weight per H.P. developed, 5 lbs.; speed, 1800 r.p.m. ROTARY STEAM-ENGINES — STEAM TURBINES. 1069 Steam Consumption of Small Steam Turbines. — Small turbines, from 5 to 200 H.P., are extensively used for purposes where high speed of rotation is not an objection, such as for driving electric generators, cen- trifugal fans, etc., and where economy of fuel is not as important as saving of space, convenience of operation, etc. The steam consump- tion of these turbines varies as greatly as does that of small high-speed steam-engines, according to the design, speed, etc. A paper by Geo. A. Orrok in Trans. A. S. M. E., 1909, discusses the details of several makes of machines. From a curve presented by R. H. Rice in discussion of this paper the following figures are taken showing the steam consumption in lbs. per B.H.P.-hour of different makes of impulse turbines. Type. Rated H.P Water f1 '" lated H.F %1&SS:::: ™ te i Full load.. at 11 1/4 load. . . Sturte- vant. 20 72 65 61 58 Terry. 50 59 46 44 100 58 48 43 40 200 55 47 42 39 150 52 44 41 39 50 44 36 33 31 200 32 30 29 28 Dry steam, 150 lbs. pressure; atmospheric exhaust. Mr. Orrok shows that the steam consumption of these turbines largely depends on their peripheral speed. From a set of curves plotted with speed as the base it appears that the steam consumption per B.H.P.-hour ranges about as follows: Peripheral speed, ft. permin 5,000 10,000 15,000 20,000 25,000 Steam per B.H.P.-hour 45 to 70 38 to 60 31 to 52 29 to 45 29 to 40 Low-Pressure Steam Turbines. — Turbines designed to utilize the ex- haust steam from reciprocating engines are used to some extent. For steam at or below atmospheric pressure the turbine has a great advan- tage over reciprocating engines in its ability to expand the steam down to the vacuum pressure, while a reciprocating condensing engine generally does not expand below 8 or 10 lbs. absolute pressure. In order to ex- pand to lower pressures the low-pressure cylinder would have to be inordinately large, and therefore costly, and the increased loss from cylinder condensation and radiation would more than counterbalance the gain due to greater expansion. Mr. Parsons (Proc. Inst. Nav. Arch., 1908) gives the following figures showing that the theoretical economy of the combination of a recipro- cating engine and an exhaust steam turbine is about the same whether the turbine receives its steam at atmospheric pressure or at 7 lbs. abso- lute, the initial steam pressure in the engine being 200 lbs. absolute and the vacuum 28 ins. Back pressure of engines, lbs. abs Initial pressure, turbine, lbs. abs Theoretical B.T.U. ( £ Jjgg? • — utilized per lb of steam \ ^1 The following figures, by the General Electric Co., show the percentage over the output of a condensing reciprocating engine that may be made by installing a low-pressure turbine between the engine and the con- denser, the vacuum being 28 1/2 ins. Inches vacuum at admission valve 4 8 12 16 20 24 Per cent of work gained .. . 26.1 26.5 26.8 26.3 25.3 23.6 20 It appears that a well-designed reciprocating compound engine work- ing down to about atmospheric pressure is a more efficient machine than a turbine with the same terminal pressure, and that between the atmos- phere and the condenser pressure the turbine is far more economical; therefore a combination of an engine and a turbine can be designed which will give higher economy than either an engine or a turbine work- ing through the whole range of pressure, 16 13V2 8 15 121/2 7 178 189 218 142 131 100 320 320 318 1070 THE STEAM-ENGINE. When engines are run intermittently, such as rolling-mill and hoisting engines, their exhaust steam may be made to run low-pressure turbines by passing it first into a heat accumulator, or thermal storage system, where it gives up its heat to water, the latter furnishing steam continu- ously to the turbines. (See Thermal Storage, pages 897 and 987.) The following results of tests of a Westinghouse low-pressure turbine are reported by Francis Hodgkinson. Steam press., lb. abs.. . . 17.4 12.4 11.8 7.7 5.2 11.6 8.7 6.1 4.5 Vacuum,ins. 26.0 26.0 27.0 27.0 27.0 27.8 28.0 27.9 28.0 Brake H.P. . 920 472 592 321 102 586 458 234 114 Steam per B.H.P.-hr., lbs 27.9 37.1 29.9 37.3 64.4 28.0 30.4 38.6 54.8 Tests of a 1000-K.W. low-pressure double-flow Westinghouse turbine are reported to have given results as follows. (Approximate figures, from a curve.) Load, Brake H.P 200 400 600 800 1000 1200 1500 2000 Pressure at inlet, lbs. abs 4.1 5.1 6.1 7.2 8.3 9.4 11.0 13.5 Steam per ) 2 7i/ 2 in vac. 75 47.5 38 33 30 28 26.5 24.5 hour lbs ) 28 in - vac - 62 42 33 29 27 25.5 24.5 22.5 The total steam consumption per hour followed the Willans law, being directly proportional to the power after adding a constant for load, viz.: for 271/2-in. vacuum the total steam consumption per hour was 12,000 lbs. + 18 X H.P., and for 28-in. vacuum, 9000 lbs. + 18 X H.P. (approx.). The guaranteed steam consumption of a 7000-K.W. Rateau-Smoot low-pressure turbine generator is given in a curve by R. C. Smoot {Power, June 22, 1909), from which the following figures are taken. The admis- sion pressure is taken at 16 lbs. absolute and the vacuum 281/2 ins. K.W. output 1500 2000 3000 4000 5000 6000 7000 Steam per K.W.-hr., lb.. .. 40 37 32.5 29.5 27.6 26.2 25.7 Over-all efficiency, % 43 47 54 60 65 68 70 The performance of a combined plant of several reciprocating 2000- K.W. engines and a 7000-K.W. low-pressure turbine is estimated as fol- lows, the engines expanding the steam from 215 to 16 lbs. absolute, and the turbines from 16 lbs. to 0.75 lb., the vacuum being 28.5 ins. with the barometer at 30 ins. Engine. Turbine. Theoretical steam per K.W.-hour, lbs 18 17.8 Steam per K.W.-hr. at switchboard, lbs 27 . 7 26 . 6 Combined efficiency of engine and dynamo, per cent ... 65 67 Steam per K.W.-hour for combined plant = 1 -^ (1/27.7 + 1/26.6) = 13.6 lbs. The combined efficiency is 66%, representing the ratio of the energy at the switchboard to the available energy of the steam delivered to the engine and expanded down to the condenser pressure, after allowing for all losses in engine, turbine, and dynamo. Very little difference is made in the plant efficiency if the intermediate pressure is taken anywhere from 3 or 4 lbs. below atmosphere to 15 or 20 lbs. above. M. B. Carroll {Gen. Elec. Rev., 1909) gives an estimate of the steam consumption of a combined unit of a 1000-K.W. engine and a low-pres- sure turbine. The engine, non-condensing, will develop 1000 H.P., with 32,000 lbs. of steam per hour. Allowing 8% for moisture in the exhaust, 29,440 lbs. of dry steam will be available for the turbine, which at 33 lbs. per K.W.-hour will develop 893 K.W., making a total output of 1893 K.W. for 32,000 lbs. steam, or 16.9 lbs. per K.W.-hour. The engine alone as a condensing engine will develop 1320 K.W. at 24.2 lbs. per K.W.- hour. The combined unit therefore develops 573 K.W., or 43.5% more than the condensing , engine using the same amount of steam. The maximum capacity of the engine, non-condensing, is 1265 K.W., and condensing, 1470 K.W., and of the combined unit 2500 K.W. INTERNAL-COMBUSTION ENGINES. 1071 Tests of a 15,000 K.W. Steam-Engine-Turbine Unit are reported by H. G. Stott and R. J. S. Pigott in Jour. A.S.M.E., Mar., 1910. The steam-engine is one of the 7500 K.W. Manhattan type engines at the 59th St. station of the Rapid Transit Co., New York, with two 42-in. horizontal h.p. and two 86-in. vertical l.p. cylinders, and the turbine, also 7500 K.W:, is of the vertical three-stage impulse type. The principal results are sum- marized as follows: An increase of 100% in the maximum capacity and 146% in the economical capacity of the plant; a saving of about 85% of the condensed steam for return to the boilers [it was previously wasted]; an average improvement in economy of 13% over the best high-pressure turbine results, and of 2.5% (between 7500 and 15,000 K.W.) over the re- sults obtained by the engine alone ; an average thermal efficiency between 6500 and 15,500 K.W. of 20.6%. [This efficiency is not quite equal to that reached by triple-expansion pumping engines. See page 774.] Reduction Gear for Steam Turbines. — Double spiral reduction gears, usually of a ratio of 1 to 10, are used with the DeLaval turbine to obtain a velocity of rotation suitable for dynamos, centrifugal pumps, etc. G. W. Melville and J. H. McAlpine have designed a similar gear, with the pinion carried in a floating frame supported at a single point between the bear- ings to equalize the strain on the gear teeth, for reducing the speed of large horizontal turbines to suitable speeds for marine propellers. A 6000 H.P. gear with reduction from 1500 to 300 r.p.m. has been tested, giving an efficiency of 98.5% (Eng'g, Sept. 17; Eng. News, Oct. 21 and Dec. 30, 1909). NAPHTHA ENGINES. —HOT-AIR ENGINES. Naphtha engines are in use to some extent in small yachts and launches. The naphtha is vaporized in a boiler, and the vapor is used ex- pansively in the engine cylinder, as steam is used ; it is then condensed and returned to the boiler. A portion of the naphtha vapor is used for fuel un- der the boiler. According to the circular of the builders, the Gas Engine and Power Co. of New York, a 2-H.P. engine requires from 3 to 4 quarts! of naphtha per hour, and a 4-H.P. engine from 4 to 6 quarts. The chief advantages of the naphtha-engine and boiler for launches are the saving of weight and the quickness of operation. A 2-H.P. engine weighs 200 lbs., a 4-H.P. 300 lbs. It takes only about two minutes to get under headway. (Modern Mechanism, p. 270.) Hot-air (or Caloric) Engines. — Hot-air engines are used to some extent, but their bulk is enormous compared with their effective power. For an account of the largest hot-air engine ever built (a total failure) see Church's Life of Ericsson. For theoretical investigation, see Rankin's Steam-engine and Roentgen's Thermodynamics. For description of con- structions, see Appleton's Cyc. of Mechanics and Modern Mechanism, and Babcock on Substitutes for Steam, Trans. A. S. M. E., vii, p. 693. Test of a Hot-air Engine (Robinson). — A vertical double-cylinder (Caloric Engine Co.'s) 12 nominal H.P. engine gave 20.19 I. H.P. in the working cylinder and 11.38 I. H.P. in the pump, leaving 8.81 net I.H.P.; while the effective brake H.P. was 5.9, giving a mechanical efficiency of 67%. Consumption of coke, 3.7 lbs. per brake H.P. per hour. Mean pressure on pistons 15.37 lbs. per square inch, and in pumps 15.9 lbs., the area of working cylinders being twice that of the pumps. The hot air supplied was about 1160° F. and that rejected at end of stroke about 890° F. INTERNAL-COMBUSTION ENGINES. References. — For theory of the internal-combustion engine, see paper by Dugald Clerk, Proc. Inst. C. E., 1882, vol. lxix; and Van Nostrand's Science Series, No. 62. See also Wood's Thermodynamics. Standard works on gas-engines are " A Text-book on Gas, Air, and Oil Engines," by Bryan Donkin; " The Gas and Oil Engine," by Dugald Clerk; " In- ternal Combustion Engines," by Carpenter and Diederichs; "Gas Engine Design," by C. E. Lucke: " Gas and Petroleum Engines," by W. Robin- son; "The Modern Gas Engine and the Gas Producer," by A. M. Levin. For practical operation of gas and oil engines, see "The Gas Engine," by F. R. Jones, and "The Gas Engine Handbook," by E. W. Roberts. 1072 INTERNAL-COMBUSTION ENGINES. For descriptions of large gas-engines using blast furnace gas see papers in Proc. Iron and Steel Inst, 1906, and Trans. A. I. M. E., 1906. Many- papers on gas-engines are in Trans. A.S.M.E., 1905 to 1909. An Internal-combustion Engine is an engine in which combustible gas, vapor, or oil is burned in a cylinder, generating a high temperature and high pressure in the gases of combustion, which expand behind a piston, diiving it forward. ( Rotary gas-engines or gas turbines, are still, 1910, in the experimental stage.) Four-cycle and Two-cycle Gas-Engines. — In the ordinary type of single-cylinder gas-engine (for example the Otto) known as a four-cycle engine, one ignition of gas takes place in one end of the cylinder every two revolutions of the fly-wheel, or every two double strokes. The fol- lowing sequence of operations takes place during four consecutive strokes: (a) inspiration of a mixture of gas and air during an entire stroke; (b) compression during the second (return) stroke; (c) ignition at or near the dead-point, and expansion during the third stroke; (d) expulsion of the burned gas during the fourth (return) stroke. Beau de Rochas in 1862 laid down the law that there are four conditions necessary to realize the best results from the elastic force of gas: (1) The cylinders should have the greatest capacity with the smallest circumferential surface; (2) the speed should be as high as possible; (3) the cut-off should be as early as possible; (4) the initial pressure should be as high as possible. (Strictly speaking four-cycle should be called four-stroke-cycle, but the term four-cycle is generally used in the trade.) The two great sources of waste in gas-engines are: 1. The high tempera- ture of the rejected products of combustion; 2. Loss of heat through the cylinder walls to the water-jacket. As the temperature of the water- jacket is increased the efficiency of the engine becomes higher. Fig. 169 is an indicator diagram of a four-cycle gas-engine. AB, the lower line, shows the admission of the mixture, at a pressure slightly below the atmosphere on account of the re- sistance of the inlet valve, .BC is the com- pression into the clearance space, ignition taking place at C and combustion with increase of pressure continuing from C to D. The gradual termination of the combustion is shown by the rounded corner at D. DE is the expansion line, EF the line of pressure drop as the exhaust valve opens, and FA the line of expulsion of the burned gases, the = — ■ £ ' pressure being slightly above the atmos- A t?^„ i<;q B phere on account of the resistance of the * IG - lby - exhaust valve. In a two-cycle single-acting engine an explosion takes place with every revolution, or with each forward stroke of the piston. Referring to the diagram Fig. 169 and beginning at E, when the exhaust port begins to open to allow the burned gases to escape, the pressure drops rapidly to F. Before the end of the stroke is reached an inlet port opens, admitting a mixture of gas and air from a reservoir in which it has been compressed. This mixture being under pressure assists in driving the burned gases out through the exhaust port. The inlet port and the exhaust port close early in the return stroke, and during the remainder of the stroke BC the mixture, which may include some of the burned gas, is compressed and the ignition takes place at C, as in the four-cycle engine. In one form of the two-cycle engine only compressed air is admitted while the exhaust port is open, the fuel gas being admitted under pressure after the exhaust port is closed. By this means a greater proportion of the burned gases are swept out of the cylinder. This operation is known as " scavenging." '■ _ . Theoretical Pressures and Temperatures in Gas-Engines. — Referring to Fig. 169, let P s be the absolute pressure at B, the end of the suction stroke, P c the pressure at C, the end of the compression stroke; P^the maximum pressure at Z>, when the gases of combustion are at their highest temperature; P e the pressure at E, when the exhaust valve begins to open. For the hypothetical case of a cylinder with walls incapable of absorbing or conducting heat, and of perfect and instantaneous combustion INTERNAL COMBUSTION ENGINES. 1073 or explosion of the fuel, an ideal diagram might be constructed which would have the following characteristics. In a four-cycle engine receiv- ing a charge of air and gas at atmospheric pressure and temperature, the pressure at B, or P s , would be 14.7 lbs. per sq. in. absolute, and the temperature say 62° F., or 522° absolute. The pressure at C, or P c , would depend on the ratio V x -h F 2 , V x being the original volume of the mixture in the cylinder before compression, or the piston displacement plus the volume of the clearance space, and 7 2 the volume after compression, or 1 the clearance volume, and its value would be P c = P s ( VJ V2) . The 1 absolute temperature at the end of compression would be T c = 522 X j ( Vi/Vt) 1 ]^, or it may be found from the formula P S V S + T s = P c V p + T c , I the subscripts 5 and c referring respectively to conditions at the beginning and end of compression. The compression would be adiabatic, and the ' value of the exponent n would be about the value for air, or 1.406. ine j work done in compressing the mixture would be calculated by the formula ! for compressed air (see page 607). The theoretical rise of tempera- j ture at the end of the explosion, T x , above the temperature at the end of I the compression T c may be found from the formula (T x - T c ) C v = H, \ in which U is the amount of heat in British thermal units generated by \ the combustion of the fuel in 1 lb. of the mixture, and C v the mean specific heat, at constant volume, of the gases of combustion between the tem- peratures T x and T c . Having obtained the temperature, the correspond- ing pressure P x may be found from the formula P x = P C X (T x /T£ n ~ I . In like manner the pressure and temperature at the end of expansion, P e and T e , and the work done during expansion, may be calculated by the formula for adiabatic expansion of air. -The ideal diagram of the adiabatic compression of air, instantaneous heating, and adiabatic expansion, differs greatly from the actual diagram of a gas-engine, and the pressures, temperatures, and amount of worn; done are different from those obtained by the method described above. In the first place the mixture at the beginning of the compression stroke is usually below atmospheric pressure, on account of the resistance 91 the inlet" valve, in a four-cycle engine, but may be above atmospheric pressure in a two-cycle engine, in which the mixture is delivered from a receiver under pressure. Then the temperature is much higher than that of the atmosphere, since it is heated by the walls of the cylinder as it enters. The compression is not adiabatic, since heat is received from the walls during the first part of the stroke. If the clearance space is small and the pressure and temperature at the end of compression there- fore high, the gas may give up some heat to the walls during the latter part of the stroke. The explosion is not instantaneous, and during its continuance heat is absorbed by the cylinder walls, and therefore neither the temperature nor the pressure found by calculation will be actually reached. Poole states that the rise in temperature produced by com- bustion is from 0.4 to 0.7 of what it would be with instantaneous com- bustion and no heat loss to the cylinder walls. Finally the expansion is not adiabatic, as the gases of combustion, at least during the first part of the expanding stroke, are giving up heat to the cylinder. Calculation of the Power of Gas-Engines.— If the mean effective pres- sure in a gas-engine cylinder be obtained from an indicator diagra m - ^ power is found by the usual formula for steam-engines, H.P. = f^j.i; 33,000, in which P is the mean effective pressure in lbs. per sq. in., L trie length of stroke in feet, A the area of the piston in square inches, and J\ the number of explosion strokes per minute. ... For purposes of design, however, the mean effective pressure_ either ; has to-be assumed from a knowledge of that found in other engines or the same type and working under the same conditions as those of the design/or it may be calculated from the ideal air diagram and modified by the use of a coefficient or diagram factor depending on the kind of fuel used and the compression pressure. Lucke gives the following 1074 INTERNAL-COMBUSTION ENGINES. factors for four-cycle engines by which the mean effective pressure of a theoretical air diagram is to be multiplied to obtain the actual M.E.P. for the several conditions named. Kind of Fuel and Method of Use. Compres- sion. Gauge Pressure. Factor. Per Cent. Kerosene, when previously vaporized Kerosene, injected on a hot bulb, may be as low a, Casoline, used in carburetor requiring a vacuum. Gasoline, with but little initial vacuum Producer gas Coal gas Blast-furnace gas Natural gas Lb. 45-75 80-130 100-160 Av. 80 130-180 90-140 30-40 20 25-40 50-30 56-40 Av. 45 48-30 52-40 Factors for two-cycle engines are about 0.8 those for four-cycle engines. Pressures and Temperatures at end of Compression and at Re- lease. — The following tables, greatly condensed from very full tables given by C. P. Poole, show approximately the pressures and tempera- tures that may be realized in practice under different conditions. Poole says that the value of n, the exponent in the formula for compression, ranges from 1.2 to 1.38, these being extreme cases; the values most commonly obtained are from 1.28 to 1.35. The tables for compression pressures and temperatures are based on n = 1.3 and 1.4, on compres- sion ratios or Vi/V 2 from 3 to 8, on absolute pressures in the cylinder before compression from 13 to 16 lbs., and on absolute temperatures before compression of 620° to 780° (160° to 320° F.). The release pres- sures and temperatures are based on values of n of 1.29 and 1.32, abso- lute pressures at the end of the explosion from 240 to 360 lbs. per sq. in., and absolute temperatures at the end of the explosion of 1800° to 3000° F. Compression Pressures. * ,£ n = 1.3. m *? n=1.34. * 5 o S' B « B m 03 6 * P s =13 13.5 14 15 16 o p3 o P s =13 13.5 14 15 16 3.00 54.2 56.3 58.4 62.6 66.7 3.00 56.7 58.9 61 65.4 69.7 4.00 78.8 81.9 84.9 90.9 97.0 4.00 83.3 86.5 89,7 96.1 102.5 5.00 105.4 109.4 113.5 121.6 129.7 5.00 112.3 116.7 121 129.6 138.3 6.00 133.5 138.7 143.8 154.1 164.3 6.00 143.4 148.9 154.5 165.5 176.5 7.00 163 2 169.4 175 7 188.3 200.8 7.00 176.3 183.1 189.9 203.5 217.0 8.00 194.0 201.5 209.0 223.9 238.7 8.00 210.9 219.0 227.1 243.4 259.6 Compression Temperatures. A w n=1.3 s ,? n = 1.34. kg.S 8 & a§.2 1 a 620° 660° 700° 740° 780° 620° 660° 700° 740° 780° 3.00 862 918 973 1029 1084 3.00 901 959 1017 1075 1132 4.00 940 1000 1061 1122 1182 4.00 993 1057 1122 1186 1750 5.00 1C05 1070 1134 1199 1264 5.00 1072 1141 1210 1279 1348 6.00 1061 1130 1198 1267 1335 6.00 1140 1214 1287 1361 1434 7.00 1112 1183 1255 1327 1398 7.00 1201 1279 1357 1434 1512 8.00 1157 1232 1306 1381 1456 , 8.00 1257 1338 1420 1501 1582 INTERNAL-COMBUSTION ENGINES. 1075 Absolute Pressures per Square Inch at Release. Corresponding to Explosion Pressures commonly obtained. Note: — The expansion ratios in the left-hand column are based on the volume behind the piston when the exhaust valve begins to open. « . O » "to *- n e =1.29. a o k n e =1.32. G O ft a Value of P x «3-£ Value of P x fl« 240 270 300 330 360 240 270 300 330 360 3.00 58.2 65.4 72.7 80.0 87.2 3.00 56.3 63.3 70.4 77.4 84.4 4.00 40.1 45.2 50.2 55.2 60.2 4.00 38.5 43.3 48.1 52.9 57.8 5.00 30.1 33.9 37.6 41.4 45.1 5.00 28.7 32.3 35.8 39.4 43.0 6.00 23.8 26.8 29.7 32.7 35.7 6.00 22.5 25.4 28.2 31.0 33.8 7,00 19.5 21.9 24.4 26.8 29.2 7.00 18.4 20.7 23.0 25.3 27.6 8.00 16.4 18.5 20.5 22.6 24.6 8.00 15.4 17.3 19.3 21.2 23.1 Absolute Temperatures at Release. Corresponding to Explosion Temperatures commonly obtained. a .2 « n e =1.29. a S.2 n e =1.32. is Value of T x Value of T x 1800 2100 2400 2700 3000 1800 2100 2400 2700 3000 3.00 1309 1527 1745 1963 2182 3.00 1266 1478 1689 1900 2111 4.00 1204 1405 1606 1806 2007 4.00 1155 1348 1540 1733 1925 5.00 1129 1317 1505 1693 1881 5.00 1075 1255 1434 1613 1792 6.00 1070 1249 1427 1606 1784 6.00 1015 1184 1353 1522 1691 7.00 1024 1194 1365 1536 1706 7.00 966 1127 1288 1449 1610 8.00 985 1149 1313 1477 1641 8.00 925 1079 1234 1388 1542 Pressures and Temperatures after Combustion. — According to Poole, the maximum temperature after combustion may be as high as 3000° absolute, F., and the maximum pressure as high as 400 lbs. per sq. in. absolute; these are high figures, however, the more usual figures being about 2300° and 250 lbs. Poole gives the following figures for the average rise in pressure, above the pressure at the end of compres- sion, produced by combustion of different fuels, with different ratios of compression. Average Pressure Rise in lbs. per sq. in. Produced by Combustion. .2 * w 6 * ^5 _d OP .2 g P Oj ft B So 6 a o 8 d a OH 03 ft ft T30 03 ft s r 3 §H § 2 o 03 ^2 O K o M o £ o PM o 3 4.0 146 195 168 5.0 192 6.0 225 7.0 211 4.2 156 208 179 5.2 202 6.2 234 7.2 218 4.4 166 221 190 5.4 211 6.4 243 7.4 225 4.6 175 234 202 5.6 221 6.6 252 7.6 232 4.8 185 247 213 5.8 230 6.8 261 7.8 239 5.0 195 260 224 6.0 240 7.0 270 8.0 246 * Per cubic foot measured at 32° F. The following figures are given by Poole as a rough approximate guide to the mean effective pressures in lbs. per sq. in. obtained with 1076 INTERNAL-COMBUSTION ENGINES. different fuels and different compression pressures in a four-cycle engine. In a two-cycle engine the mean effective pressure of the pump diagram should be subtracted. The delivery pressure is usually from 4 to 8 lbs. per sq. in. above the atmosphere, and the corresponding mean effective pressure of the pump about 3.8 to 7. Probable Mean Effective Pressure. Suction Anthracite Producer Gas. Mond Producer Gas. Engine H.P. Compression Pressure, abs. lbs. per sq. in. Engine H.P. Compression Pressure. 100 115 130 145 160 100 115 130 145 65 160 10 55 60 65 10 65 65 25 60 65 70 75 25 60 65 65 70 75 50 65 70 75 80 80 50 65 70 70 75 80 100 70 75 80 85 85 100 65 70 75 80 85 250 75 80 85 90 90 250 70 75 80 85 90 500 80 85 90 90 90 500 75 80 85 90 90 Natural and Illuminating Gases. Engine H.P. Compression Pressure. Engine H.P. Compression Pressures. 65 75 85 100 115 75 85 100 115 130 10 25 50 60 65 70 65 70 75 70 75 80 75 80 90 85" 90 100 250 500 80 85 85 90 95 90 95 100 95 100 105 100 105 110 Kerosene Spray. Gasoline Vapor. Engine H.P. Compression Pressures. Engine H.P. Compression Pressures. 65 75 85 100 M5 65 75 85 100 5 10 25 50 50 55 60 65 55 60 65 70 60 65 70 75 65 70 75 80 70 75 80 85 5 10 25 50 70 75 80 85 75 80 85 90 80 85 90 95 85 90 90 95 Sizes of Large Gas Engines. — From a table of sizes of the Nurnberg gas engine, as built by the Allis-Chalmers Co., the following figures are taken. These figures relate to two-cylinder tandem double-acting engines. Diam. cyl., ins 18 20 21 22 24 24 26 28 30 32 Stroke cyl., ins 24 24 30 30 30 36 36 36 42 42 Revs, per min 150 150 125 125 125 115 115 115 100 100 Piston speed, ft. per min 600 600 625 625 625 690 690 690 700 700 Rated B.H.P 260 320 370 405 490 545 630 740 855 985 Factor of C 0.8 0.8 0.84 0.84 0.85 0.95 0.93 0.94 0.95 0.96 Diam., ins 34 36 38 40 42 44 46 48 50 52 Stroke, ins 42 48 48 48 54 54 54 60 60 62 Revs, per min 100 92 92 92 86 86 86 78 78 78 Piston speed 700 736 736 736 774 774 774 780 780 780. Rated B.H.P 1105 1300 1460 1630 1875 2080 2280 2475 2720 2950 Factor of C 0.96 1 1.01 1.02 1.06 1.07 1.08 1.07 1.09 1.09 INTERNAL-COMBUSTION ENGINES. 1077 The figures "factor C" are the values of C in the equation B.H.P = C X D 2 , in which D = diam. of cylinder in ins. For twin-cylinder double- acting engines, multiply the B.H.P. and the value of C by 0.95; for twin- tandem double-acting engines, multiply by 2; for two-cylinder single- acting, or for single-cylinder double-acting engines, divide by 2; for single-acting single-cylinders, divide by 4. The figures for B.H.P. corre- spond to mean effective pressures of about 66, 68, and 70 lbs. per sq. in. for 20, 40, and 50 in. cylinders respectively if we assume 0.85 as the me- chanical efficiency, or the ratio B.H.P. -*■ I.H.P. Engine Constants for Gas Engines. — The following constants for figuring the brake H.P. of gas engines are given in Power, Dec. 7, 1909. They refer to four-stroke cycle single-cylinder engines, sinele acting; for double-acting engines multiply by 2. Producer gas, 0.000056. Illumi- nating gas, 0.000065. Natural gas, 0.00007. Constant X diam. 2 X stroke in ins. X revs, per min. = probable B.H.P. A deduction should be made for the space occupied by the piston rods, about 5% for small engines up to 10% for very large engines. Rated Capacity of Automobile Engines. — The standard formula for the American Licensed Automobile Manufacturers Association (called the A. L. A. M. formula) for approximate rating of gasoline engines used in automobiles is Brake H.P. = Diam. 2 X No. of cylinders -*- 2.5. It is based on an assumed piston speed of 1000 ft. per min. The following ratings are derived from the formula: Bore, ins 2V2 Bore, mm 64 H. P., 1 cylinder... . 2 1/2 H.P., 2 cylinders. . . 5 H.P., 4 " ... 10 H.P., 6 " ... 15 Approximate Estimate of the Horse-power of a Gas Engine. — From the formula I.H.P. = PLAN -J- 33,000, in which P= mean effective pressure in lbs. per sq. in., L = length of stroke in ft., A = area of piston in sq. ins., iV = No. of explosion strokes per min., we have I.H.P. = Pd 2 S + 42,017, in which d = diam. of piston, and A6 18x24 4321 3304 153/ 4 31/4 4"V8 19x24 4810 3678 161/2 37/16 413/16 20x24 5337 4081 171/2 35/ 8 31/16 Exhaust-nozzles in Locomotive Boilers. — A committee of the Am. Ry. Master Mechanics' Ass'n. in 1890 reported that they had, after two years of experiment and research, come to the conclusion that, owing to the great diversity in the relative proportions of cylinders and boilers, together with the difference in the quality of fuel, any rule which does not recognize each and all of these factors would be worthless. The committee was unable to devise any plan to determine the size of the exhaust-nozzle in proportion to any other part of the engine or boiler. The conditions desirable are: That it must create draught enough on the fire to make steam, and at the same time impose the least possible amount of work on the pistons in the shape of back pressure. It should be large enough to produce a nearly uniform blast without lifting or tearing the fire, and be economical in its use of fuel. The Annual Report of the Association for 1896 contains interesting data on this subject. Much important information regarding stacks and exhaust nozzles is embodied in the tests at Purdue University, reported to the Master Mechanics' Ass'n. in 1896 and in the tests reported in the American Engineer in 1902 and 1903. Fire-brick Arches in Locomotive Fire-boxes. — A committee of the Am. Ry. Master Mechanics' Ass'n. in 1890 reported strongly in favor of the use of brick arches in locomotive fire-boxes. They say: It is the unanimous opinion of all who use bituminous coal and brick arch, that it is most efficient in consuming the various gases composing black smoke, and by impeding and delaying their passage through the tubes, and mingling and subjecting them to the heat of the furnace, greatly lessens the volume ejected, and intensifies combustion, and does not in the least check but rather augments draught, with the consequent saving of fuel and increased steaming capacity that might be expected from such results, This in particular when used in connction with extension front, o o O Ob O'OO Oc o o o o 1092 LOCOMOTIVES. Arches now (1909) are not quite so much in favor, largely on account of the difficulty and delay caused to workmen when flues must be calked, as occurs frequently in bad water districts, and some of their former advocates are now omitting them altogether. Economy of High Pressures. — Tests of a Schenectady locomotive with cylinders 16 X 24 ins., at the Purdue University locomotive testing plant, gave results as follows: (Eng. Digest, Mar., 1909; Bull. No. 26, Univ. of 111. Expt. Station). Boiler pressure, lbs. per sq. in. 120 140 160 180 200 220 210 Steam per 1 H.P. hour, lbs. 29.1 27.7- 26.6 26. 25.5 25.1 24.7 Coal per 1 H.P. hour, lbs. 4 3.77 3.59 3.50 3.43 3.37 3.31 In the same series of tests the economy of the boiler at different rates of driving and different pressures was determined, the results leading to the formula E = 11 .305 — 0.221 H, in which E = lbs. evaporated from and at 212" per lb. of Youghiogheny coal, and H the equivalent evaporation _per sq. ft. of heating surface per hour, with an average error for any pressure which does not exceed 2.1%. Leading American Types of Locomotive for Freight and Passenger Service. 1. The eight-wheel or " American" passenger type, having four coupled driving-wheels and a four-wheeled truck in front. 2. The "ten-wheel" type, for mixed traffic, having six coupled drivers and a leading four-wheel truck. 3; The "Mogul" freight type, having six coupled driving-wheels and a pony or two-wheel truck in front. 4. The "Consolidation" type, for heavy freight service, having eight coupled driving-wheels and a pony truck in front. Besides these there is a great variety of types for special conditions of service, as four-wheel and six-wheel switching-engines, without trucks; the Forney type used on elevated railroads, with four coupled wheels under the engine and a four-wheeled rear truck carrying the water-tank and fuel; locomotives for local and suburban service with four coupled driving r wheels, with a two-wheel truck front and rear, or a two-wheel truck front and a four-wheel truck rear, etc. "Decapod" engines for heavy freight service have ten coupled driving-wheels and a two-wheel truck in front. n O O o O e OOP OF P P P o n o P DOC) o h Classification of Locomotives (Penna. R. R. Co., 1900). — Class A, two pairs of drivers and no truck. Class B, three pairs of drivers and no truck. Class C, four pairs of drivers and no truck. Class D, two pairs of drivers and four-wheel truck. Class E, two pairs of drivers, four-wheel truck, and trailing wheels. Class F, three pairs of driving-wheels and two-wheel truck. Class G, three pairs of drivers and four-wheel truck. Class H, four pairs of drivers and two-wheel truck. Class A is com- monly called a "four-wheeler"; B, a " six- wheeler " ; D, an "eight- wheeler," or "American" type; E, "Atlantic" type; F, "Mogul"; G, " ten- wheeler " ; H, "Consolidation." Modern Classification. — The classes shown above, lettered A, B, C, etc., are commonly represented respectively by the symbols 0-4-0; 0-6-0; 0-8-0, 4-4-0; 4-4-2, 2-6-0; 4-6-0; 2-8-0; the first figure being the number of wheels in the truck, the second the driving-wheels, and the third the trailers. Other types are the "Pacific," 4-6-2; the "Prairie," 2-6-2; LOCOMOTIVES. 1093 and the "Santa Fe," 2-10-2. Engines on the Mallet system, with two locomotive engines under one boiler, are classified 0-8-8-0, 2-6-6-2, etc. Formulae for Curves. (Baldwin Locomotive Works.) Approximate Formula for Radius. Approximate Formula for Swing. R = 0.7646 W -v- 2 P. WT h- 2 R = S. O o o o o R = radius of min. curve in feet. W — rigid wheel-base. P = play of driving-wheels in T = total wheel-base. decimals of 1 ft. R = radius of curve. W = rigid wheel-base in feet. S — swing on each side of centre. Steam-distribution for High-speed Locomotives. (C. H. Quereau, Eng'g News, March 8, 1894. Balanced Valves. — Mr. Philip Wallis, in 1886, when Engineer of Tests for the C, B. & Q. R. R., reported that while 6 HP. was required to work unbalanced valves at 40 miles per hour, for the balanced valves 2.2 HP. only was necessary. [Later tests were reported by the Master Mechanics' Committee in 1896. Unbalanced valves required from 3/ 4 to 21/2 per cent of the LHP. for their motion, balanced valves from 1/3 to 1/2 as much, and piston valves about 1/5 or i/e. Generally in balanced valves, the area of balance = area of exhaust port + area of two bridges + area of one steam port. J Effect of Speed on Average Cylinder-pressure. — Assume that a locomo- tive has a train in motion, the reverse lever is placed in the running notch, and the track is level; by what is the maximum speed limited? The resistance of the train and the load increase, and the power of the locomotive decreases with increasing speed till the resistance and power are equal, when the speed becomes uniform. The power of the engine depends on the average ^pressure in the cylinders. Even though the cut-off and boiler-pressure remain the same, this pressure decreases as the speed increases; because of the higher piston-speed and more rapid valve-travel the steam has a shorter time in which to enter the cylinders at the higher speed. The following table, from indicator-cards taken from a locomotive at varying speeds, shows the decrease of average pressure with increasing speed: Miles per hour 46 51 51 53 54 57 60 66 Speed, revolutions 224 248 248 258 263 277 292 321 Average pressure per sq. in.: Actual 51.5 44.0 47.3 43.0 41.3 42.5 37.3 36.3 Calculated 46.5 46.5 44.7 43.8 41.6 39.5 35.9 The "average pressure calculated" was figured on the assumption that the mean effective pressure would decrease in the same ratio that the speed increased. The main difference lies in the higher steam-line at the lower speeds, and consequent higher expansion-line, showing that more steam entered the cylinder. The back pressure and compression- lines agree quite closely for all the cards, though they are slightly better for the slower speeds. That the difference is not greater may safely be attributed to the large exhaust-ports, passages, and exhaust tip, which is 5 in. diameter. These are matters of great importance for high speeds. Boiler-pressure. — Assuming that the train resistance increases as the speed after about 20 miles an hour is reached, that an average of 50 lbs. per sq. in. is the greatest that can be realized in the cylinders of a given engine at 40 miles an hour, and that this pressure furnishes just sufficient power to keep the train at this speed, it follows that, to increase the speed to 50 miles, the mean effective pressure must be increased in the same proportion. To increase the capacity for speed of any locomotive its power must be increased, and at least by as much as the speed is to t>e increased, One way to accomplish this is to increase the boiler-» 1094 LOCOMOTIVES. Eressure. That this is generally realized, is shown by the increase in oiler-pressure in the last ten years. For twenty-three single-expansion locomotives described in the railway journals this year the steam-pres- sures are as follows: 3, 160 lbs.; 4, 165 lbs.; 2, 170 lbs.; 13 180 lbs.; 1, 190 lbs. Valve-travel. — An increased average cylinder-pressure may also be obtained by increasing the valve-travel without raising the boiler- pressure, and better results will be obtained by increasing both. The longer travel gives a higher steam-pressure in the cylinders, a later exhaust-opening, later exhaust-closure, and a larger exhaust-opening — all necessary for high speeds and economy. I believe that a 20-in. port and 61/2-in. (or even 7-in.) travel could be successfully used for high-speed engines, and that frequently by so doing the cylinders could be economically reduced and the counter-balance lightened. Or, better still, the diameter of the drivers increased, securing lighter counterbal- ance and better steam-distribution. Size of Drivers. — Economy will increase with increasing diameter of drivers, provided the work at average speed does not necessitate a cut-off longer than one fourth the stroke. The piston-speed of a locomotive with 62-in. drivers at 55 miles per hour is the same as that of one with 68-in. drivers at 61 miles per hour. Steam-ports. — The length of steam-ports ranges from 15 in. to 23 in., and has considerable influence on the power, speed, and economy of the locomotive. In cards from similar engines the steam-line of the card from the engine with 23-in. ports is considerably nearer boiler-pressure than that of the card from the engine with 17V4-in- ports. That the higher steam-line is due to the greater length of steam-port there is little room for doubt. The 23-in. port produced 531 H.P. in an 181/2-in. cylinder at a cost of 23.5 lbs. of water per I. H.P. per hour. The 171/4 in. port, 424 H.P., at the rate of 22.9 lbs. of water, in a 19-in. cylinder. Allen Valves. — There is considerable difference of opinion as to the advantage of the Allen ported- valve. (See Eng. News, July 6, 1893.) A Report on the advantage of Allen valves was made by the Master Mechanics' Committee of 1896. Speed of Railway Trains. — In 1834 the average speed of trains on the Liverpool and Manchester Railway was 20 miles an hour; in 1838 it was 25 miles an hour. But by 1840 there were engines on the Great Western Railway capable of running 50 miles an hour with a train and 80 miles an hour without. {Trans. A. S. M. E., vol. xiii, 363.) The limitation to the increase of speed of heavy locomotives seems at present to be the difficulty of counterbalancing the reciprocating parts. The unbalanced vertical component of the reciprocating parts causes the pressure of the driver on the rail to vary with every revolution. Whenever the speed is high, it is of considerable magnitude, and its change in direction is so rapid that the resulting effect upon the rail is not inappropriately called a "hammer blow." Heavy rails have been kinked, and bridges have been shaken to their fall under the action of heavily balanced drivers revolving at high speeds. The means by which the evil is to be overcome has not yet been made clear. See paper by W. F. M. Goss, Trans. A. S. M. E., vol. xvi. Much can be accomplished, however, by carefully designing and proportioning the counter-balance in the wheels and by using light, but strong, reciprocating parts. Pages 41-74 of "Locomotive Operation," gives complete rules and results. Balanced compound locomotives, with 4 cylinders, the adjacent pis- tons and crossheads being connected 180° apart have also done much to reduce the disturbance of the moving parts. Engine No. 999 of the New York Central Railroad ran a mile in 32 seconds equal to 112 miles per hour, May 11, 1893. Speed in) ^ circum. of driving-wheels in in. X no. of rev, per min. X 60 hour ) 63,360 = diam., of driving-wheels in in. X no. of rev. per min. X.003 (approximate, giving result 8/10 of 1 per cent too great). Performance of a High-speed Locomotive. — The Baldwin com- pound locomotive No. 1027, on the Phila. & Atlantic City Ry., in 1897 made a record as follows: LOCOMOTIVES. 1095 For the 52 days the train ran, from July 2d to August 31st, the average time consumed on the run of 551/2 miles from Camden to Atlantic City was 48 minutes, equivalent to a uniform rate of speed from start to stop of 69 miles per hour. On July 14th the run from Camden to Atlantic City was made in 461/2 min., an average of 71.6 miles per hour for the total distance. On 22 days the train consisted of 5 cars and on 30 days it was made up of 6, the weight of cars being as follows: combination car, 57,200 lbs.; coaches, each, 59,200 lbs.; Pullman car, 85,500 lbs. The general dimensions of the locomotive are as follows: cylinders, 13 and 22 X 26 in.; height of drivers, 841/4 in.; total wheel-base, 26 ft. 7 in.; driving-wheel base, 7 ft. 3 in.; length of tubes, 13 ft.; diameter of boiler, 583/ 4 in.; diameter of tubes, 13/ 4 in.; number of tubes, 278; length of fire-box, 113 7/gin.; width of fire-box, 96 in.; heating-surface of fire- box, 136.4 sq. ft.; heating-surface of tubes, 1614.9 sq. ft.; total heating- surface, 1835.1 sq. ft.; tank capacity, 4000 gallons; boiler-pressure, 200 lbs. per sq. in.; total weight of engine and tender, 227,000 lbs.; weight on drivers (about), 78,600 lbs. Fuel Efficiency of American Locomotives. — Prof. W. M. Goss, as a result of a series of tests run on the Purdue locomotive, finds the dis- position of the heat developed by burning coal in a locomotive fire-box to be on the average about as shown in the following table: Absorbed by steam in the boiler, 52 % ; by the superheater, 5 % ; total, 57 %. Losses: In vaporizing moisture in the coal, 5 %; discharge of CO., 1 %; high temperature of the products of combustion, 14 %; unconsumed fuel in the form of front-end cinders, 3 % ; cinders or sparks passed out of the stack, 9 %; unconsumed fuel in the ash, 4 %; radia- tion, leakage of steam and water, etc., 7 %. Total losses, 43 %. It is probable that these losses are considerably less than the losses which are experienced in the average locomotive in regular railway service. — (Bulletin No. 402, U.S. Geol. Survey, 1909.) Locomotive Link Motion. — Mr. F. A. Halsey, in his work on " Loco- motive Link Motion," 1898, shows that the location of the eccentric-rod pins back of the link-arc and the angular vibrations of the eccentric- rods introduce two errors in the motion which are corrected by the angula*r vibration of the connecting-rod and by locating the saddle-stud back of the link-arc. He holds that it is probable that the opinions of the critics of the locomotive link motion are mistaken ones, and that it comes little short of all that can be desired for a locomotive valve motion. The increase of lead from full to mid gear and the heavy compression at mid gear are both advantages and not defects. The cylinder problem of a locomotive is entirely different from that of a stationary engine. With the latter the problem is to determine the size of the cylinder and the dis- tribution of steam to drive economically a given load at a given speed. With locomotives the cylinder is made of a size which will start the heaviest train which the adhesion of the locomotive will permit, and the problem then is to utilize that cylinder to the best advantage at a greatly increased speed, but under a greatly reduced mean effective pressure. Negative lead at full gear has been used in the recent practice of some railroads. The advantages claimed are an increase in the power of the engine at full gear, since positive lead offers resistance to the motion of the piston; easier riding; reduced frequency of hot bearings; and a slight gain in fuel economy. Mr. Halsey gives the practice as to lead on several roads as follows, showing great diversity: Full Gear Forward, in. Full Gear Back, in. Reversing Gear, in. New York, New Haven & Vl6 pos. 1/32 pos. 1/16 neg. 3 /l6 neg. V4 neg. 1/4 neg. 1/4 pos. abt 3/ 16 9/64 neg. Chicago Great Western Chicago & Northwestern 3 /l6 to 9/ie 1/4 pos. 1096 LOCOMOTIVES. DIMENSIONS OF SOME LARGE AMERICAN LOCOMOTIVES, 1893 AND 1904. Of the four locomotives described in the table on the next page the first two were exhibited at the Chicago Exposition in 1893. The dimensions are from Engineering News, June, 1893. The first, or Decapod engine, has ten-coupled driving-wheels. - It is one of the heaviest and most power- ful engines built up to that date for freight service. The second is a sim- ple engine, of the standard American 8-wheel type, 4 driving-wheels, and a 4-wheel truck in front. This engine held the world's record for speed in 1893 for short distances, having run a mile in 32 seconds. The other two engines formed part of the exhibit of the Baldwin Loco- motive Works at the St. Louis Exposition in 1904. The Santa Fe type engine has five pairs of driving-wheels, and a two-wheeled truck at the front and at the rear. It is equipped with Vauclain tandem compound cylinders. Dimensions of Some American Locomotives. (Baldwin Loco. Wks., 1904-8.) Boilers. Tubes. Heating Surface. Driving Wheels Diam., Weight, lbs. S 03 it firn a?*S No. Ln on Total "8?; — ; for line shafts d= 4/ — ^- Jones & Laughlin Steel Co. gives the following for steel shafts: Turned. Cold-rolled. For simply transmitting power ) and short countershafts, bear- \ H.P. = d s R ■+■ 50 H.P = d 3 R * 40 ings not more than 8 ft. apart ) A teSg s Tfr&art' neSha ' tS :} Hp -' is ' J - 9 ° H.P.-« + 70 As prime movers or head shafts! carrying main driving pulley I H p = wsp ^ 105 H P = d*R ■* 100 or gear, well supported by( nr - an ' vzo atr - aK ' 1UU bearings J Jones & Laughlins give the following notes: Receiving and transmit- ting pulleys should always be placed as close to bearings as possible; and it is good practice to frame short "headers" between the main tie- beams of a mill so as to support the main receivers, carried by the head shafts, with a bearing close to each side as is contemplated in the for- mulae. But if it is preferred, or necessary, for the shaft to span the full width of the "bay" without intermediate bearings, or for the pulley to be placed away from the bearings towards or at the middle of the bay, the size of the shaft must be largely increased to secure the stiffness necessary to support the load without undue deflection. Diameter of sha ft D to carry load at center of bays from 2 to 12 ft. D '\/i<"- span, D = %/ - d\ in which d is the diameter derived from the formula for head shafts, Ci= length of bay in inches, and Ci = distance in inches between centers of bearings in accordance with the formula for horse- 1107 power of head shafts. (Jones & Laughlin Steel Co.) Values of Ci for different diameters d are as follows: d c x d c x d c x d Cl d Cx d c x 1 to 13/ 8 15 213/ie 25 315/ie & 4 37 5 1/4 & 5 3/ 8 55 63/ 8 71 73/8 88 Hl/16 & l 3 /4 16 27/8 to 3 26 43/ie 40 51/2 5/ 61/2 73 71/2 91 U3/16 & 17/8 17 3 1/8 to 3 1/4 28 41/4 41 55/8 59 65/8 75 75/8 93 U5/16 to 21/8 18 33/8 30 47/ie & 41/2 44 53/4 61 63/ 4 77 73/4 96 23/ie & 21/ 4 19 3 7/i6 & 3 1/2 31 43/4 47 57/8 63 67/8 79 77/8 99 2-3/16 to 27/ie 20 39/16 & 35/ 8 33 413/i 6 49 6 65 7 81 8 101 21/2 to 25/8 24 3 H/16 & 3 3/4 34 5 51 61/8 6/ 71/8 84 8I/2 112 211/16 & 23/4 22 3 7/8 36 51/ 8 52 61/4 69 71/4 86 9 123 Should the load be applied near one end of the span or bay instead of at the center, multiply the fourth power of the diameter of the shaft required to carry the load at the center of the span or bay by the prod- uct of the two parts of the shaft when the load is near one end, and divide this product by the product of the two parts of the shaft when the load is carried at the center. The fourth root of this quotient will be the diameter required. The shaft in a line which carries a receiving-pulley, or which carries a transmitting-pulley to drive another line, should always - be considered a head-shaft, and should be of the size given by the rules for shafts carrying main pulleys or gears. The greatest admissible distance between bearings of shafts subject to no transverse strain except from their own weight is for cold-rolled shafts, L = - 2 . D = diam. and L = length of shaft, in inches. These formulae are based on an allowable deflection at the center of Vso in. per foot of length, weight of steel 490 lbs. per cu. ft., and modulus of elasticity = 29,000,000 for turned and 30,000,000 for cold-rolled shafting. [In deriving these formulae the weight of the shaft has been taken as a concentrated instead of a dis- tributed load, giving additional safety.] Kimball and Barr say that the lateral deflection of a shaft should not exceed 0.01 in. per 100 ft. of length, to insure proper contact at the bear- ings. For ordinary small shafting they give_the following as the allow- able distance between the hangers: L = 7 \J d 2 , for shaft without pulleys; L = 5 ^d 2 , for shaft carrying pulleys. (L in ft., d in ins.) Deflection of Shafting. (Pencoyd Iron Works.) — For continuous line-shafting it is considered good practice to limit the deflection to a maximum of 1/100 of an inch per foot of length. The weight of bare shaft- ing in pounds = 2.6 d 2 L = W, or when as fully loaded with pulleys as is customary in practice, and allowing 40 lbs. per inch of width for the vertical pull of the belts, experience shows the load in pounds to be about 13 d 2 L = W. Taking the modulus of transverse elasticity at 26,000,000 lbs., we derive from authoritative formulae the following: L = -\/873 d 2 , d = ^1,3/873, for bare shafting; L = ^/l75d 2 , d = VL3/175, f or shafting carrying pulleys, etc.; L being the maximum distance in feet between bearings for continuous shafting subjected to bending stress alone, d = diam. in inches. The torsional stress is inversely proportional to the velocity of rota- tion, while the bending stress will not be reduced in the same ratio. It is therefore impossible to write a formula covering the whole problem and sufficiently simple for practical application, but the following rules are correct within the range of velocities usual in practice. For continuous shafting §0 proportioned as to deflect not more than 1108 SHAFTING. 1/100 of an inch per foot of length, allowance being made for the weaken- ing effect of key-seats, d = ^50 H.P. -f- R, L = ^720 d 2 , for bare shafts; d = ZJ70 H.P. -*■ R, L = ^140 d 2 , for shafts carrying pulleys, etc. d = diam. in inches, L = length in feet, R = revs, per min. The following are given by J. B. Francis as the greatest admissible dis- tances between the bearings of continuous steel shafts subject to no trans- verse strain except from their own weight, as would be the case were the power given off from the shaft equal on all sides, and at an equal distance from the hanger-bearings. Diam. of shaft, in. ... 2345 6-789 Dist. bet. bearings, ft. 15.9 18.2 20.0 21.6 22.9 24.1 25.2 26.2 These conditions, however, do not usually obtain in the transmission of power by belts and pulleys, and the varying circumstances of each case render it impracticable to give any rule which would be of value for universal application. For example, the theoretical requirements would demand that the bearings be nearer together on those sections of- shafting where most power is delivered from the shaft, while considerations as to the location and desired contiguity of the driven machines may render it impracti- cable to separate the driving-pulleys by the intervention of a hanger at the theoretically required location. (Joshua Rose.) Horse-Power Transmitted by Cold-rolled Steel Shafting at Different Speeds as Prime Movers or Head Shafts Carrying Main Driving Pulley or Gear, well Supported by Bearings. Formula H.P. = d*R + 100. Revolutions per minute. Revolutions per minute. Diam. 100 200 300 400 500 Diam. 100 200 300 400 500 n/ 2 3.4 6.7 10.1 13.5 16.9 27/8 24 48 72 95 119 19/16 3.8 7.6 11.4 15.2 19. G 215/16 25 51 76 101 127 15/8 4.3 8.6 12.8 17.1 21 3 27 54 81 108 135 1 n /l6 4.8 9.6 14.4 19.2 24 31/8 31 61 91 122 152 13/4 5.4 10.7 16.1 21 27 33/16 32 65 97 129 162 1 !3/l6 5.9 11.9 17.8 24 30 31/4 34 69 103 137 172 t7/ 8 6.6 13.1 19.7 26 33 33/8 38 77 115 154 192 I 15/16 7.3 14.5 22 29 36 37/16 41 81 122 162 203 2 8.0 16.0 24 32 40 31/, 43 86 128 171 214 21/16 8.8 17.6 26 35 44 39/16 45 90 136 180 226 21/8 9.6 19.2 29 38 48 35/ 8 48 95 143 190 238 23/ie 10.5 21 31 42 52 3H/16 50 100 150 200 251 21/4 11.4 23 34 45 57 33/4 55 105 158 211 264 2">/l6 12.4 25 37 49 62 37/ 8 58 116 174 233 291 23/s 13.4 27 40 54 67 315/ie 61 122 183 244 305 27/ie 14.5 29 43 58 72 4 64 128 192 256 320 21/2 15.6 31 47 62 78 43/16 74 147 221 294 367 29/16 16.8 34 50 67 84 41/4 77 154 230 307 383 25/8 18.1 36 54 72 90 47/16 88 175 263 350 438 2H/16 19.4 39 58 77 97 41/2 91 182 273 365 456 23/4 21 41 62 •83 104 43/4 107 214 322 429 537 213/is 22 44 67 89 111 5 125 250 375 500 625 For H.P. transmitted by turned steel shafts, as prime movers, etc., multiply the figures by 0.8. For shafts, as second movers or line shafts, i bearings 8 ft. apart, multiply by ] For simply transmitting power, short counter- shafts, etc., bearings not over 8 ft. apart, multi- ply by Cold-rolled Turned 1.43 1.11 1109 The horse-power is directly proportional to the number of revolutions per minute. Speed of Shafting. — Machine shops 120 to 240 Wood-working 250 to 300 Cotton and woollen mills . . 300 to 400 Flange Couplings. — The bolts should be designed so that their combined resistance to a torsional moment around the axis of the shaft is at least as great as the torsional strength of the shaft itself; and the bolts should be accurately fitted so as to distribute the load evenly ; among them. Let D = diam. of the shaft, d = diam. of the bolts, radius of bolt circle, in inches, n = number of bolts, S = allowab le shear - ing stress per sq. in., then ^rd 3 5-f-16 = i/4 nd 2 rS, whence d= 0.5 ^D 3 /(nr)- Kimball and Barr give n = 3 +D/2, but this number may be modified for convenience in spacing, etc. Effect of Cold Rolling. — Experiments by Prof. R. H. Thurston in jl902 on hot-rolled and cold-rolled steel bars (Catalogue of Jones & (Laughlin Steel Co.) showed that the cold-rolled steel in tension had its lelastic limit increased 15 to 97%; tensile strength increased 20 to 45%; ductility decreased 40 to 69%. In transverse tests the resistance in- creased 11 to 30% at the elastic limit and 13 to 69% at the yield point. In torsion the resistance at the yield point increased 31 to 64%, and at the point of fracture it decreased 4 to 10%. The angle of torsion at the elastic limit increased 59 to 103%, while the ultimate angle de- creased 19 to 28%. Bars turned from 13/4 in. diam. to various sizes down to 0.35 in. showed that the change in quality produced by cold rolling extended to the center of the bar. The maximum strength of the cold-rolled bar of full size was 82,200 lbs. per sq. in., and that of the smallest bar 73,600 lbs. In the hot-rolled steel bars the maximum strength of the full-sized bar was 62,900 lbs. and that of the smallest bar 58,600 lbs. per sq. in. Hollow Shafts. — Let d be the diameter of a solid shaft, and d t d 2 the external and internal diameters of a hollow shaft of the same material. Then the shafts will be of equal torsional strength when d 3 = * ~ — - • «i A 10-inch hollow shaft with internal diameter of 4 inches will weigh 16% less than, a solid 10-inch shaft, but its strength will be only 2.56% less. If the hole were increased to 5 inches diameter the weight would be 25% less than that of the solid shaft, and the strength 6.25% less. Table for Laying Out Shafting. — The table on the opposite page (from the Stevens Indicator, April, 1892) is used by Wm. Sellers & Co. to facilitate the laying out of shafting. The wood-cuts at the head of this table show the position of the hangers and position of couplings, either for the case of extension in both direc- tions from a central head-shaft or extension in one direction from that head-shaft. Sizes of Collars for Shafting, Wm. Sellers & Co., Am. Mach. Jan. 28, 1897. — D, diam. of collar; T, thickness; d, diam. of set screw; I, length. All in inches. Loose Collars. Shaft D 13/4 17/8 21/4 25/8 23/ 4 3 T 3/4 13/16 15/16 1 11/16 H/8 d 7/16 7/16 7/16 7/16 1/2 5/8 I 5/16 3/8 7/16 7/16 9/16 9/16 Shaft D 33/8 3 3/4 4 41/2 47/s 53/ie T 13/16 H/4 15/16 17/16 15/8 13/4 d ~5/8 5/8 ■>/8 5/8 3/4 3 /4 I 5/8 H/16 H/16 13/16 13/16 15/16 Shaft D t 17/8 17/8 17/8 2 2 d 3/4 3/4 3/4 3/4 3/4 I 1 H/4 U/2 15/8 13/ 4 2 21/4 21/2 23/4 3 31/4 31/2 4 41/2 5 51/2 6 513/16 67/16 615/ie 71/2 8 1 1 1 1 1 Fast Collars. Shaft D T Shaft D T Shaft D T Shaft D T U/2 13/4 2 21/4 2 21/4 25/8 3 1/2 1/2 1/2 9/16 21/2 23/4 3 31/4 31/4 35/8 4 41/4 9/16 5/8 H/16 11/16 31/2 4 41/2 45/8 53/8 6 7 7/8 15/16 1 H/8 51/2 6 61/2 7 75/8 81/4 9 93/ 4 13 13 H 16 4 8 2 1110 SHAFTING, 'aa^euiBtQ CA ^T IPl IT* \© tXi Is ^j^» » -. s •satput 'q^Bubq; ifnOIMWao-Nm^vOoOO^-mmoOoo •sm 'xog jo 'Sui -j^ag jo q^Sdaq; \Ot>»0»0'-Nm'*>Ci»0 N^ vCaOON 00 C cj bfl £ CO oi c *a a o 1 m *S O M m 'o, 6 a o a J 5 8 a «-l -isj •d«" g^H- ,£ B J= 13 3 *• "| &! ^ « 1 n . u g £^ "6 2 S+^-o CO m B ^ p ^ c*-* - lis \C »0-N o jogjog ^ ^r5«N*^rn i ™ rs rs rs r^ T NNNNNNNN n- 00 £ © £j rq JT JO £j w ^ Sr m^oiNoo-— * J3l ^ *T in IT\ ^O PS 00 ^S rq r^^'T^inS^S B «j ^~ ~ "S M rq(V!r^n^T-«3-irivO '$ — NNKMAtin S S-O — — M S 2 »0*0 ■S °| • SnUQB i.^.(sjfqc^^fi^fAt<> 1 Tr , .t>.oo u lb bfljS-o oi r £r!«!lf PULLEYS. 1111 PULLEYS. Proportions of Pulleys. (See also Fly-wheels, page 1031.) — Let = number of arms, D = diameter of pulley, S = thickness of belt, it = thickness of rim at edge, T = thickness in middle, B = width of rim, /? = width of belt, h = breadth of arm at hub, hi = breadth of arm at rim, e = thickness of arm at hub, ei = thickness of arm at rim, c = amount of crowning; dimensions in inches. Unwin. Reuleaux. B = width of rim 9/ 8 (# + o .4) 9/s /? to 5/ 4 /? t = thickness at edge of rim 0.75+0 .005 D j ( $ffc to */!?? 1 '* T = thickness at middle of rim ... 2t+ c I For single . BD belts = 0.6337V IT K n h = breadth of arm at hub < ' . — i/. in + £ + _±L For double . * BD /iU1 ' ^ 4 r 20 n [belts = 0.798 V ~£ hi = breadth of arm at rim 2/ 3 h .8 h e = thickness of arm at hub 0.4 h .5 h e\ = thickness of arm at rim .4 h x .5 hi n = number of arms, for a single set 3 + j=~ 1/2 ( 5 + ^-^ | IB for sin.-arm pulleys. 2 B for double- arm pulleys. M = thickness of metal in hub hto^/ih c = crowning of pulley 1/24 B The number of arms is really arbitrary, and may be altered if necessary, (Unwin.) Pulleys with two or three sets of arms may be considered as two or three separate pulleys combined in one, except that the proportions of the arms should be .8 or .7 that of single-arm pulleys. (Reuleaux.) Example. — Dimensions of a pulley 60 in. diam., 16 in. face, for double belt 1/2 in. thick. Solution by n h hi e ei t T L M c Unwin 9 3.792.531.521.010.651.9710.73.80.67 Reuleaux 4 5.0 4.0 2.5 2.0 1.25 16 5 The following proportions are given in an article in the Amer. Machinist authority not stated: h = .0625 D + .5 in., hi = .04 D + .3125 in., e = .025 D + .2 in., €i = .016 D + .125 in. These give for the above example: h = 4.25 in., hi = 2.71 in., e = 1 .7 in., ei = 1 .09 in. The section of the arms in all cases its taken as elliptical. The following solution for breadth of arm is proposed by the author: Assume a belt pull of 45 lbs. per inch of width of a single belt, that the whole strain is taken in equal proportions on one-half of the arms, and that the arm is a beam loaded at one end and fixed at the other. We have the formula for a beam of elliptical section fP = .0982 Rbd 2 -r-l, in which P = the load, R ■= the modulus of rupture of the cast iron, b = breadth, d = depth, and I = length of the beam, and / = factor of safety. Assume a modulus of rupture of 36,000 lbs., a factor of safety of 10, and an addi- tional allowance for safety in taking I = 1/2 the diameter of the pulley instead of 1/2 D less the radius of the hub. Take d = h, the breadth of the arm at the hub, and b = e = OAh the thickness. We then have/P - 10 X -^A; = 900 - = 3535X0.4ft» t n ■*- 2 n 1/2 D 3/ qr»rj nn ^/rD whence h = 4 / - — = 0.6331/ , which is practically the same as the value reached by Unwin from a different set of assumptions. 1112 Convexity of Pulleys. — Authorities differ. Morin gives a rise equal to 1/10 of the face; Molesworth, 1/24; others from i/s to 1/96. Scott A. Smith says the crown should not be over 1/8 inch for a 24-inch face. Pulleys for shifting belts should be "straight," that is, without crowning. CONE OR STEP PUIXEYS. To find the diameters for the several steps of a pair of cone-pulleys: 1. Crossed Belts. — Let D and d be the diameters of two pulleys connected by a crossed belt, L = the distance between their centers, and /? = the angle either half of the belt makes with a line joining the - 2 L cos / ? = angle whose sine is D+ d 2L LCos / V"-m- The length of the belt is constant when D + d is constant; that is, in ai pair of step-pulleys the belt tension will be uniform when the sum of the diameters of each opposite pair of steps is constant. Crossed belts are seldom used for cone-pulleys, on account of the friction between the; rubbing parts of the belt. To design a pair of tapering speed-cones, so that the belt may fit equally tight in all positions: When the belt is crossed, use a pair of equal and similar cones tapering opposite ways. 2. Open Belts. — When the belt is uncrossed, use a pair of equal and similar conoids tapering opposite ways, and bulging in the middle, according to the following formula: Let L denote the distance between the axes of the conoids; R the radius of the larger end of each; r the radius of the smaller end; then the radius in the middle, r , is found as follows: R + r (R - r) 2 ._, .'. , ro = ~2-t T28T' (Rankxne.) If Do = the diameter of equal steps of a pair of cone-pulleys, D and d = the diameters of unequal opposite steps, and L = distance between D + d , (D - d) 2 the axes, D = - r, be assumed, then 12.566 L If a series of differences of radii of the steps, R ■ R + t (R — r) 2 for each pair of steps — - — = r — ' R ' , and the radii of each may be computed from their half sum and half difference, as follows: R+ r , R - r R + r R - r *=— + -2T- ; r = —2 2— A. J. Frith (Trans. A. 8. M. E., x, 298) shows the following application of Rankine's method: If we had a set of cones to design, the extreme diameters of which, including thickness of belt, were 40 ins. and 10 ins., and the ratio desired 4, 3, 2, and 1, we would make a table as follows, L being 100 ins.: Trial Sum of Ratio. Trial Diams. Values of {D-dY- D d D+ d 12.56 L 50 50 50 50 4 3 2 1 40 37.5 33.333 25 10 12.5 16.666 25 0.7165 .4975 .2212 .0000 Amount to be Added. 1 0.0000 .2190 .4953 .7165 Corrected Values. 40 37.7190 33.8286 25.7165 10 12.7190 17.1619 25.7165 The above formulae are approximate, and they do not give satisfactory results when the difference of diameters of opposite steps is large and when the axes of the pulleys are near together, giving a large belt-angle. Two more accurate solutions of the problem, one by a graphical method, and another by a trigonometrical method derived from it, are given by C. A. Smith (Trans. A. S. M. E., x, 269). These were copied in earlier edi- tions of this Pocket-book, but are now replaced by the more recent graphi- cal solution by Burmester, given below, and by algebraic formulae deduced CONE OR STEP PULLEYS 1113 from it by the author, which give results far more accurate than are required in practice. In all cases 0.8 of the thicknessof the belt should be subtracted from the calculated diameter to obtain the actual diameter of the pulley. This should be done because the belt drawn tight around the pulleys is not the same length as a tape-line measure around them. — (C. A. Smith.) Burmester's Method, Dr. R. Burmester, in his " Lehrbuch der Kinematik" (Machinery's Reference Series, No. 14, 1908), gives a graphi- cal solution of the cone-pulley problem, which while not theoretically exact is much more accurate than practice requires. From A on a horizontal line AB, Fig. 170, draw a 45° line, AC. Lay off AS on AC equal, on any convenient scale, the larger the better, to the distance between centers of the" shafts, and from S draw ST per- pendicular to AC. Make SK = 1/2 AS, and with radius AK draw an arc of a circle, XY. From a convenient point D on AC draw a vertical line FDE, and make DE equal the given radius of a step on one cone, and EF equal the given radius of the corre- sponding step on the other cone. Draw FG and EH parallel to AC. From the point G on the arc drop a vertical line cutting EH in H. Through H draw a horizontal line MO, touching AC at M. Then if horizontal distances are measured from M, as Ma, MH, MP, to equal the radii of the pulleys or steps on one cone, the corresponding vertical distances ab, HG and PN will be the radii of the corresponding steps on the other cone. If the radii of the two steps of any pair are to bear a certain ratio, as ab -s- Ma, from M draw a line at an angle with MO whose tangent equals that ratio, and from the point where it cuts the arc, as b, drop a vertical, ba. Ma and ba will be the radii required. Using Burmester's diagram the author has devised an algebraic solution of the problem (Indust. Eng., June, 1910) which leads to the following equations: Let L— distance between the centers, = AS on the diagram. r = radius of the steps of equal diameter on the two cones, = MP = PN. n, r 2 = Ma, ab, radii of any pair of steps. a = co-ordinates of M, referred to A, = 0.79057 L - r . Fig. 170. If r t is given, r 2 = Vi.25 L 2 - (0.79057 L - If the ratio r 2 -=- r x is given, let r 2 /r x = c: r 2 : r + n) 2 - = CTx. 0.79057 L + r . We then have a + cr-i = v'.fi! 2 — (a + ri) 2 , which reduces to (1 + c 2 ) r x 2 + 2 a (1 + c) n = 1.25 L 2 - 2 a 2 , a quadratic equation, in which a = 0.79057 L — r . Substituting the value of a we have (l + c 2 )rx2+ (1.58114 L - 2 r ) (1+ c)r x = 3.16228 Lr - 2r 2 , in which L, r and c are given and r x is to be found. Let L = 100, c = 4, r = 12.858 as in Mr. Frith's example, page 1112. Then 17ri 2 + 10ar x , = 12,500 -8764.62, from which n =5.001, r? = 20.004. If c = 3, r x = 6.304, r 2 = 18.912. If c = 2, r t = 8.496, r 2 = 16.992. Checking the results by the approximate formula for length of belt, page 1125, viz, Length = 2L + !t(r 1 +r 2 )+ (r 2 - n) 2 -h d, we have for C = 1, 200 + 80.79 +0 = 280.79 2, 200 + 80.07 + 0.72 = 280.79 3, 200+79.22+ 1.59 = 280.81 4, 200 + 78.56 + 2.25 = 280.81 The maximum difference being only 1 part in 14,000. 1114 J. J. Clark (Indust. Eng., Aug., 1910) gives the following solution: Using the same notation as above, (c 2 1)2 y,i2+?r(c+1)ri=27rro (1) «(c+l)r 1 + Lx(^£)=2«r (2) x = (r 2 -rtf + L* (3 ) The quadratic equation (1) gives the value of r\ with an approximation to accuracy sufficient for all practical purposes. If greater accuracy is for any reason desired it may be obtained by (2) and (3), using in (3) the values of r, and r 2 , = cr x , already found from (1). Taking n = 3.1415927, the re- sult will be correct to the seventh figure. Speeds of Shaft with Cone Pulleys. — If S = speed (revs, per min.) of the driving shaft, Si, «2, so, s n = speeds of the driven shaft, D u Di, D3, D n = diameters of the pulleys on the driving cone, di, rf?, d 3 , d ft = diams. of corresponding pulleys on the driven cone, £Di = Mi; SDz =s 2 d2, etc. s 1 /S^Dx/d 1 = rn s n /S = D n /d n , = r n . The speed of the driving shaft being constant, the several speeds of the driven shaft are proportional to the ratio of the diameter of the driving pulley to that of the driven, or to D/d. Speeds in Geometrical Progression. — If it is desired that the speed ratios shall increase by a constant percentage, or in geometrical progres-f sion, thenr 2 /ri = rz/r 2 = r n /r n _ 1 = c, a constant. r n ■* r i = c n_1 ; c = n ~ 1 vV n - r x Example. If the speed ratio of the driven shaft at its lowest speed, to the driving shaft be 0.76923, and at its highest speed 2.197, the speeds being in geometrical progression, what is the constant multiplier if n=5? Log 2.197 = 0.341830 Log 0.76923 = 1.886056 0.455774 Divide by n- 1,= 4, 0.113943 = log of 1.30. If Di/di = 1, then AM = 1 -> 1.3 = 0.769; D 3 d 3 = 1.30; DJdv 1.69; ZVds = 2.197. 1115 BELTING. Theory of Belts and Bands. — A pulley is driven by a belt by means of the friction between the surfaces in contact. Let Tx be the tension on the driving side of the belt, Ti the tension on the loose side; then S, = Tx — Ti, is the total friction between the band and the pulley, which is equal to the tractive or driving force. Let / = the coefficient of friction, 6 the ratio of the length of the arc of contact to the length of the radius, a = the angle of the arc of contact in degrees, e = the base of the Nape- rian logarithms = 2.71828, m= the modulus of the common logarithms = 0.434295. The following formulas are derived by calculus (Rankine's Mach'y and Millwork, p. 351; Carpenter's Exper. Eng'g, p. 173): fi=e/<> ; r 2 =-%; Tx-T 2 =Tx-^ = Tx(l-e-f e ). Tx-T 2 = Tx (1 - e~f e ) = Tx (1 - \^~f Qm ) = Tx (1 -10~°- 00758 »; Tx = 10 0.00758 >; Ti = To _ x 10 0.00758 >;:r2 = Tx . If the arc of contact between the band and the pulley expressed in turns and fractions of a turn == n, 6 = 2im; ef e = io 2 - 7288 -/"; that is, ef d is the natural number corresponding to the common logarithm 2.7288/n. The value of the coefficient of friction /depends on the state and mate- rial of the rubbing surfaces. For leather belts on iron pulleys, Morin found f = .56 when dry, .36 when wet, .23 when greasy, and .15 when oily. In calculating the proper mean tension for a belt, the smallest value, / = .15, is to be taken if there is a probability of the belt becom- ing wet with oil. The experiments of Henry R. Towne and Robert Briggs, however (Jour. Frank. Inst., 1868), show that such a state of lubrication is not of ordinary occurrence; and that in designing machinery we may in most cases safely take / = .42. Reuleaux takes / = .25. Later writers have shown that the coefficient is not a constant quantity, but is extremely variable, depending on the velocity of slip, the condition of the surfaces, and even on the weather. The following table shows the values of the coefficient 2.7288 /, by winch n is multiplied in the last equation, corresponding to different values of /; also the corresponding values of various ratios among the forces, when the arc of contact is half a circumference: Let i 2 S = 1.5. This corresponds to / = 0.22 nearly. For a wire rope on cast iron / may be taken as .15 nearly; and if the groove of the pulley is bottomed with gutta-percha, .25. (Rankine.) Centrifugal Tension of Belts. — When a belt or band runs at a high velocity, centrifugal force produces a tension in addition to that existing when the belt is at rest or moving at a low velocity. This centrifugal tension diminishes the effective driving force. Rankine says: If an endless band, of any figure whatsoever, runs at a given speed, the centrifugal force produces a uniform tension at each cross-section of the band, equal to the weight of a piece of the band whose length is twice the height from which a heavy body must fall in order to acquire the velocity of the band. (See Cooper on Belting, p. 101.) If T c = centrifugal tension; V= velocity in feet per second; <7= acceleration due to gravity = 32.2; W= weight of a piece of the belt 1 ft. long and 1 sq. in. sectional area, — Leather weighing 56 lbs. per cubic foot gives W = 56 -5- 144 = .388. T c = WV 2 +• g = 0.388 F 2 -^- 32.2 = .012F 2 . /= 0.15 0.25 0.42 0.56 2.7288/= 0.41 0.68 1.15 1.53 7r and n = 1/2, then Ti + T 2 = 1.603 2.188 3.758 5.821 Ti -f- 5 = 2.66 1.84 1.36 1.21 1 + T2 + 25= 2.16 1.34 0.86 0.71 ary practice it is usual to assume To = S; Tx -- = 2S; Tx + T 2 1116 BELTING. Belting Practice. Handy Formulae for Belting. — Since in the practical application of the above formulae the value ot the coefficient of friction must be assumed, its actual value varying within wide limits (15% to 135%), and since the values of T\ and Ti also are fixed arbi- trarily, it is customary in practice to substitute for these theoretical formulae more simple empirical formulae and rules, some of which are given below. Let d = diam. of pulley in inches; 7rd = circumference; V = velocity of belt in ft. per second; v = vel. in ft. per minute; a = angle of the arc of contact: I/ = length of arc of contact in feet = nda -4- (12 X 360); F = tractive force per square inch of sectional area of belt; w = width in inches; t = thickness; *S = tractive force per inch of width = F -s- t; r.p.m.=revs. per minute; r.p.s. = revs, per second = r.p.m. -f- 60. F ^ X , p ,..g x ^ =0 .004363 d X,p. m .= ^^ ; ird v= jTj X r.p.m.; = .2618 d X r.p.m. „ TT _, Svw SVw SwdX r.p.m. Horse-power, H.P. = 33^- = -^ = 126Q5Q • If F = working tendon per square inch = 275 lbs., and t = 7/ 32 inch, S = 60 lbs. nearly, then H.P. = ||=0 .109 Vw = .000476 wd X r.p.m. = wd **£ m ' ■ (1) If F = 180 lbs. per square inch, and t = Ve inch, S = 30 lbs., then H.P.= ^ = 0.055 Vw = 0. 000238 wdX r.p.m. = wd ^o™' ' (2) If the working strain is 60 lbs. per inch of width, a belt 1 inch wide traveling 550 ft. per minute will transmit 1 horse-power. If the working strain is 30 lbs. per inch of width, a belt 1 inch wide traveling 1100 ft. per minute will transmit 1 horse-power. Numerous rules are given by different writers on belting which vary between these extremes. A rule commonly used is: 1 inch wide traveling 1000 ft. per min. = I. H.P. H.P. = ^ =0.06 Vw = .000262 wd X r.p.m. = wd ^g' 1 "' • (3) This corresponds to a working strain of 33 lbs. per inch of width. Many writers give as safe practice for single belts in good condition a working tension of 45 lbs. per inch of width. This gives H.P.= ^ = .0818 Vw = .000357 wd X r.p.m. = Wd i5 r '*?' m ' • (4) For double belts of average thickness, some writers say that the trans- mitting efficiency is to that of single belts as 10 to 7, which would give = 0.1169 Fw = 0.00051 wtfXr.p.m. = wd *J']? — \ 19ou (■ r >) Other authorities, however, make the transmitting power of double belts twice that of single belts, on the assumption that the thickness of a double belt is twice that of a single belt. Rules for horse-power of belts are sometimes based on the number of square feet of surface of the belt which pass over the pulley in a minute. Sq. ft. per min. = wv h- 12. The above formulae translated into this form give: (1) For S = 60 lbs. per inch wide; H.P. = 46 sq. ft. per minute. (2) " S = 30 " " " H.P. = 92 (3) " S = 33 " " " H.P. = 83 (4) " S = 45 " " " H.P. = 61 (5) " S = 64.3" " " H.P. = 43 " " (double belt). 1117 The above formulae are all based on the supposition that the arc of con- tact is 180°. For other arcs, the transmitting power is approximately proportional to the ratio of the degrees of arc to 180°. Some rules base the horse-power on the length of the arc of contact in t nda ' TT _ Svw Sw w nd w w a feet. Since L = -^^ and H.P. = ^q = 33^ X - X r.p.m. X ^ we obtain by substitution H.P. = _--„ XLX r.p.m., and the five for- lboUU mul£e then take the following form for the several values of S: H.P.= wLX 27 r f m - (l) H.P. (double belt) wL X r.p.m. wL X r.p.m . wL X r.p.m 550 Uj: 500 W; 367 { ); _ wL X r.p.m. ~ 257 (5). None of the handy formulae take into consideration the centrifugal tension of belts at high velocities. When the velocity is over 3000 ft. per minute the effect of this tension becomes appreciable, and it should be taken account of, as in Mr. Nagle's formula, which is given below. Horse-power of a Leather Belt One Inch wide. (Nagle.) Formula: H.P. = CVtw (5-0 .012 7 2 ) -h 550. For/ = .40, a = 180°, C = .715, w = I. Laced Belts, S = 275. Riveted Belts, S = 400. 0) Thickness in inches = t. CD ~ .-- >^ 15 Thickness in inches = t. 1/7 51 1/6 0.59 3/16 63 7/32 0.73 1/4 84 Vie 1.05 1/3 1.18 7/32 1 69 V4 1 94 5/16 Vs 3/8 7/16 3 39 1/2 10 2.42 2 58 2 91 3.87 15 75 0,88 1.00 1.16 1.32 1.66 i.yy 20 2 24 ?. 57 3.21 3 42 3 85 4,49 5.13 20 1.00 1.17 1.32 1.54 1.75 2.19 2.34 25 2.79 3 19 3.98 4.25 4 78 5 57 6.37 75 1 23 1 43 1 61 1 88 2 16 2 69 2 86 SO i 31 3 79 4 74 5 05 5 67 6.62 7.58 30 1 47 1 72 1 93 2 25 2 58 y U 3 44 35 3 82 4 37 5 46 5 83 6 56 7 65 8 75 35 1 69 1 97 2 22 2 59 2 96 3 70 3 94 40 4 33 4 95 6 19 6.60 7 47. 8.66 9.90 40 1 90 2 22 2 49 2,90 y 32 4.15 4 44 45 4 85 5 49 6 86 7 32 8 43 9.70 10.98 45 2 09 2 45 2 75 3.21 3.6/ 4,58 4 89 50 5 26 6 01 7 51 8 02 9 07 10 57. 12.03 50 2 27 2.65 2 98 3.48 3.98 4,97 5 30 55 5 68 6 50 8 12 8.66 9 74 11.36 13.00 55 2 44 2.84 3 19 3.72 4.26 5.32 5 69 60 6 09 6 96 8 70 9 7.8 10 43 17. 17 13.91 60 2 58 3,01 3.38 3.95 4 51 5.64 6 02 65 6 45 7 37 9 22 9 83 11 06 12.90 14.75 65 2 71 3,16 3.55 4.14 4,74 5.92 6 32 70 6 78 7 75 9.69 10 33 11 62 13.56 15.50 70 2 81 3.27 3.68 4.29 4.91 6.14 6 54 75 7 09 8 11 10 13 10 84 12 16 14.18 16.21 75 2,89 3.37 3.79 4.42 5.05 6.31 6.73 80 7 36 8 41 10 51 11 21 12 61 14 71 16.81 80 2.94 3.43 3.86 4.50 5.13 6.44 6 86 85 7 58 8 66 10 82 11 55 13 00 15.16 17.32 85 2.97 3.47 3.90 4.55 5.20 6.50 6.93 90 7 74 8 85 11.06 11 80 13 27 15 48 17.69 90 2.97 3.47 3.90 4.55 5.20 6.50 6.93 100 7.96 9.10 11.37 12.13 13.65 15.92 18.20 The H.P. becomes a maximum The H.P. becomes a maximum at at 87.41 ft. per sec, = 5245 ft. p. min. 105.4 ft. per sec. = 6324 ft. per min. In the above table the angle of subtension, Should it be Multiply above values by J .65| A. F. Nagle's Formula (Trans. A. S. M. E., vol Tables published in 1882). is taken at 180°. 200° 1100° 110° 120° 130° 140° 150° 160° 170° 180°. 1 .70 .75 .79 .83 .87 '.91 .94 .97 1 1 1.05 1881, p. 91. H.P.= CVtw C = 1 - 10 -0-00758 fa; a = degrees of belt contact; / = coefficient of friction; w = width in inches ; - .012 F 2 \ < 550 J' t= thickness in inches; v= velocity in feet per second; S== stress upon belt per square inch. 1118 BELTING. Taking S at 275 lbs. per sq. in. for laced belts and 400 lbs. per so. in, for lapped and riveted belts, the formula becomes H.P.= CVtw (0 .50 - .0000218 V*) for laced belts; H.P. = CVtw (0 .727 - .00002J8 F 2 ) for riveted belts. Values ofC= 1- 10-o.oo758/ a . (Nagle.) Degrees of contact = a. 90° 100" II0 U 120° 130° I40 u 150° 160° 170° 180° 200° 0.15 0.210 0.230 0.250 0.270 0.288 0.307 0.325 342 359 376 0.408 .20 .270 .295 .319 .342 .364 .386 .408 428 .448 467 .503 .25 .325 .354 .381 .407 .432 .457 .480 .503 524 .544 .582 .30 .376 .408 .438 .467 .494 .520 .544 .567 .590 .610 .649 .35 .423 .457 .489 .520 .548 .575 600 ,624 .646 667 .705 .40 .467 .502 .536 .567 .597 .624 .649 673 695 715 .753 .45 .507 .544 .579 .610 .640 .667 692 715 737 757 .792 .55 578 .617 .652 .684 .713 .739 ,763 785 805 .822 .853 .60 610 .649 .684 .715 .744 .769 ,792 813 .832 848 .877 1.00 .792 .825 .853 .877 .897 .913 .927 .937 .947 .956 .969 The following table gives a comparison of the formulae already given for the case of a belt one inch wide, with arc of contact 180°. Horse-power of a Belt One Inch wide, Arc of Contact 180°. Comparison of Different Formulae. .9 w •3d «m fl Form. 1 Form .2 Form. 3 P\)rm. 4 Form. 5 double Nagle's Form. In, o * . S H.P. = wv H.P. = wv H.P. = wv H.P. = wv belt H.P.= 7 /32-in. single belt. *2 550 1100 1000 733 wv 513 Laced. Riv't'd 10 600 50 1.09 0.55 0.60 0.82 1.17 0.73 1.14 20 1200 100 2.18 1.09 1.20 1.64 2.34 1.54 2.24 30 1800 150 3.27 1.64 1.80 2.46 3.51 2.25 3.31 40 2400 200 4.36 2.18 2.40 3.27 4.68 2.90 4.33 50 3000 250 5.45 2.73 3.00 4.09 5.85 3.48 5.26 60 3600 300 6.55 3.27 3.60 4.91 7.02 3.95 6.09 70 4200 350 7.63 3.82 4.20 5.73 8.19 4.29 6.78 80 4800 400 8.73 4.36 4.80 6.55 9.36 4.50 7.36 90 5400 450 9.82 4.91 5.40 7.37 10.53 4.55 7.74 100 6000 500 10.91 5.45 6.00 8.18 11.70 4.41 7.96 110 6600 7200 550 600 4.05 3.49 7.97 120 7.75 Width of Belt for a Given Horse-power. — The width of belt required for any given horse-power may be obtained by transposing the formulae for horse-power so as to give the value of w. Thus: . „ x 550 H.P. 9.17 H.P. 2101 H.P. 275 H.P. From formula (1), w = From formula (2), w = From formula (3), w = From formula (4), w = From formula (5),* w = * For double belts. v V (IX r.p.m. 1100 H.P. 18. 33 H.P. 4202 H.P. L Xr.p.m." 530 H.P. v V d X r.p.m. 1000 H.P. 16.67 H.P. 3820 H.P. L Xr.p.m. 500 H.P. v V d X r.p.m. 733 H.P. 12.22 H.P. 2800 H.P. L X r.p.m. 360 H.P. v V dXr.p.Tn. 513 H.P. 8.56 H.P. 1960 H.P. L Xr.p.m.' 257 H.P. v V dX r.p.m. L Xr.p.m." BELTING. 1119 Many authorities use formula (1) for double belts and formula (2) or (3) for single belts. To obtain the width by Nagle's formula, Wm ' ny t fo_ Q qi' 2 vzy or divide the given horse-power by the figure in the table corresponding to the given thickness of belt and velocity in feet per second. The formula to be used in any particular case is largely a matter of judg- ment. A single belt proportioned according to formula (1), if tightly stretched, and if the surface is in good condition, will transmit the horse- power calculated by the formula, but one so proportioned is objectionable, first, because it requires so great an initial tension that it is apt to stretch, sip, and require frequent restretching and relacing; and second, because this tension will cause an undue pressure on the pulley-shaft, and therefore an undue loss of power by friction. To avoid these difficulties, formula (2), (3), or (4), or Mr. Nagle's table, should be used; the latter especially in cases in which the velocity exceeds 4000 ft. per min. The following are from the notes of the late Samuel Webber. (Am. Mach. May 11, 1909.) Good oak-tanned leather from the back of the hide weighs almost exactly one avoirdupois ounce for each one-hundredth of an inch in thck- ness, in a piece of leather one foot square, so that Lbs. per Sq. Ft. Approx. Thick- ness. Actual Thick- ness. Vel. per Inch for 1 H.P. Safe Strain per Inch Width. 16 oz. 24 " 28 " 33 " 45 " V6in. V4" 5/16 " 1/3 " 9/16 " 0.16 in. 0.24 " 0.28 " 0.33 " 0.45 " 625 ft. 417 " 357 " 303 " 222 " 52.8 lbs. 78.1 " 92.5 " 109 '• 3-ply 148 " The rule for velocity per inch width for 1 H.P. is: Multiply the denominator of the fraction expressing the thickness of the belt in inches by 100, and divide it by the numerator; Good, well-calendered rubber belting made with 30-ounce duck and new (i. e., not reclaimed vulcanized) rubber will be as follows: Nomenclature. Approximate Thickness. Safe Working Strain for I Inch Width. Velocity per Inch for for 1 H.P. 3-ply 4 " 5 " 6 " 7 •« 8 " 0.18 in. 0.24 " 0.30 " 0.35 " 0.40 " 0.45 " 45 pounds 65 " 85 " 105 " 125 " 145 " 735 ft. per min. 508 " " " 388 " " " 314" " " 264 " " " 218 " " " The thickness of rubber belt does not necessarily govern the strength, but the weight of duck does, and with 30-ounce duck, the safe working strains are as above. Belt Factors. W. W. Bird (Jour. Worcester Polyt. Inst., Jan. 1910.) — The factors given in the table below, for use in the formula H.P. = vw ■*■ F, in which F is an empirical factor, are based on the following assumptions: A belt of single thickness will stand a stress on the tight side, 2\, of 60 lbs. per inch of width, a double belt 105 lbs., and a triple belt 150 lbs., and have a fairly long life, requiring only occasional taking up; the ratio of tensions T/T 2 should not exceed 2 on small, 2 5 on medium and 3 on large pulleys; the creep (travel of the belt relative to the surface of the pulley due to the elasticity of the belt and not to slip) should not exceed 1% — this requires that the differ- 1120 ence in tensions T t — To should not be greater than 40 lbs. per inch of width for single, 70 for double and 100 for triple belts. Pulley diam, Under 8 in. 8 to 36 in. Over 3 ft. Under 14 in. 14 to 60 in. Over 5 ft. Under 21 in. 21 to 84 in. Over 7 ft. Belt thick- ness. Single. S'gle. S'gle. Dbl. Dbl. Dbl. Triple. Triple. Triple. Factor T x - T 2 Creep, %.... T t + T 2 T t 1100 30 0.74 2 60 920 36 0.89 2.5 60 830 40 0.99 3 60 630 52.5 0.74 2 105 520 63 0.89 2.5 105 470 70 0.99 3 105 440 75 0.74 2 150 370 90 0.89 2.5 150 330 100 0.99 3 150 These factors are for an arc of contact of 180°. For other arcs they are to be multiplied by the figures given below. Arc 220° 210° 200° 190° 170° 160° 150° 140° 130° 120° Multiply by... 0.89 0.92 0.95 0.97 1.04 1.07 1.11 1.16 1.21 1.27 Taylor's Rules for Belting. — F. W. Taylor (Trans. A. S. M. E., xv, 204) describes a nine years' experiment on belting in a machine shop, giving results of tests of 42 belts running night and day. Some of these belts were run on cone pulleys and others on shifting, or fast-and-loose, pulleys. The average net working load on the shifting belts was only 0.4 of that of the cone belts. The shifting belts varied in dimensions from 39 ft. 7 in. long, 3.5 in. wide, .25 in. thick, to 51 ft. 5 in. long, 6 .5 in. wide, .37 in. thick. The cone belts varied in dimensions from 24 ft. 7 in. long, 2 in. wide, .25 in. thick, to 31 ft. 10 in. long, 4 in. wide, .37 in. thick. Belt-clamps were used having spring-balances between the two pairs of clamps, so that the exact tension to which the belt was subjected was accurately weighed when the belt was first put on, and each time it was tightened. The tension under which each belt was spliced was carefully figured so as to place it under an initial strain — while the belt was at rest immedi- ately after tightening — of 71 lbs. per inch of width of double belts. This is equivalent, in the case of Oak tanned and fulled belts, to 192 lbs. per sq. in. section; Oak tanned, not fulled belts, to 229 " " " " Semi-raw-hide belts, to 253 " " " " " Raw-hide belts to 284 " •' " " From the nine years' experiment Mr. Taylor draws a number of con- clusions, some of which are given in an abridged form below. In using belting so as to obtain the greatest economy and the most satisfactory results, the following rules should be observed: Oak Tanned and Fulled Leather Belts. Other Types of Leather Belts and 6- to 7-ply Rubber Belts. A double belt, having an arc of contact of 180°, will give an effective pull on the face of a pulley per inch of width of belt of Or, a different form of same rule: The number of sq. ft. of double belt passing around a pulley per minute required to 35 lbs. 80 sq. f to 950 ft. 30 H.P. 30 lbs. 90 sq. ft. Or: The number of lineal feet of double belting 1 in. wide passing around a pulley per minute required to transmit one horse- 1100 ft. Or: A double belt 6 in. wide, running 4000 to 5000 ft. per min., will transmit 25 H.P. The terms "initial tension," "effective pull," etc., are thus explained by Mr, Taylor: When pulleys upon which belts are tightened are at rest, BELTING. 1121 both strands of the belt (the upper and lower) are under the same stress per in. of width. By "tension," "initial tension," or "tension while at rest," we mean the stress per in. of width, or sq. in. of section, to which one of the strands of the belt is tightened, when at rest. After the belts are in motion and transmitting power, the stress on the slack side, or strand, of the belt becomes less, while that on the tight side — or the side which does the pulling — becomes greater than when the belt was at rest. By the term "total load" we mean the total stress per in. of width, or sq. in. of section, on the tight side of belt while in motion. The difference between the stress on the tight side of the belt and its slack side, while in motion, represents the effective force or pull which is transmitted from one pulley to another. By the terms "working load," "net working load," or "effective pull," we mean the difference in the tension of the tight and slack sides of the belt per in. of width, or sq. in. section, while in motion, or the net effective force that is transmitted from one pulley to another per in. of width or sq. in. of section. The discovery of Messrs. Lewis and Bancroft (Trans. A. S. M. E., vii, 749) that the "sum of the tension on both sides of the belt does not remain constant," upsets all previous theoretical belting formulae. The belt speed for maximum economy should be from 4000 to 4500 ft. per minute. The best distance from center to center of shafts is from 20 to 25 ft. Idler pulleys work most satisfactorily when located on the slack side of the belt about one-quarter way from the driving-pulley. Belts are more durable and work more satisfactorily made narrow and thick, rather than wide and thin. It is safe and advisable to use: a double belt on a pulley 12 in. diameter or larger; a triple belt on a pulley 20 in. diameter or larger; a quadruple belt on a pulley 30 in. diameter or larger. As belts increase in width they should also be made thicker. The ends of the belt should be fastened together by splicing and cement- ing, instead of lacing, wiring, or using hooks or clamps of any kind. A V-splice should be used on triple and quadruple belts and when idlers are used. Stepped splice, coated with rubber and vulcanized in place, is best for rubber belts. For double belting the rule works well of making the splice for all belts up to 10 in. wide, 10 in. long; from 10 in. to 18 in. wide the splice should be the same width as the belt, 18 in. being the greatest length of splice required for double belting. Belts should be cleaned and greased every five to six months. Double leather belts will last well when repeatedly tightened under a strain (when at rest) of 71 lbs. per in. of width, or 240 lbs. per sq. in. section. They will not maintain this tension for any length of time, however. Belt-clamps having spring-balances between the two pairs of clamps should be used for weighing the tension of the belt accurately each time it is tightened. The stretch, durability, cost of maintenance, etc., of belts proportioned (A) according to the ordinary rules of a total load of 111 lbs. per inch of width, corresponding to an effective pull of 65 lbs. per inch of width, and (B) according to a more economical rule of a total load of 54 lbs., corre- sponding to an effective pull of 26 lbs. per inch of width, are found to be as follows: When it is impracticable to accurately weigh the tension of a belt in tightening it, it is safe to shorten a double belt one-half inch for every 10 ft. of length for (A) and one inch for every 10 ft. for (B), if it requires tightening. Double leather belts, when treated with great care and run night and day at moderate speed, should last for 7 years (A); 18 years (B). The cost of all labor and materials used in the maintenance and repairs of double belts, added to the cost of renewals as they give out, through a term of years, will amount on an average per year to 37% of the original cost of the belts (A); 14% or less (B). In figuring the total expense of belting, and the manufacturing cost chargeable to this account, by far the largest item is the time lost on the machines while belts are being relaced and repaired. The total stretch of leather belting exceeds 6% of the original length. 1122 BELTING. The stretch during the first six months of the life of belts is 36% of their entire stretch (A); 15% (B). A double belt will stretch 0.47% of its length before requiring to be tightened (A); 0.81% (B). The most important consideration in making up tables and rules for the use and care of belting is how to secure the minimum of interruptions to manufacture from this source. The average double belt (A), when running night and day in a machine- shop, will cause at least 26 interruptions to manufacture during its life, or 5 interruptions per year, but with (B) interruptions to manufacture will not average oftener for each belt than one in sixteen months. The oak-tanned and fulled belts showed themselves to be superior in all respects except the coefficient of friction to either the oak-tanned not fulled, the semi-raw-hide, or raw-hide with tanned face. Belts of any width can be successfully shifted backward and forward on tight and loose pulleys. Belts running between 5000 and 6000 ft. per min. and driving 300 H.P. are now being daily shifted on tight and loose pulleys, to throw lines of shafting in ana out of use. The best form of belt-shifter for wide belts is a pair of rollers twice the width of belt, either of wnicn can be pressed onto the flat surface of the belt on its slack side close to the driven pulley, the axis of the roller making an angle of 75° with the center line of the belt. ' Remarks on Mr. Taylor's Rules. (W. Kent, Trans. A. S. M. E., xv, 242.) — The most notable feature in Mr. Taylor's paper is the great dif- ference between Ms rules for proper proportioning of belts and those given by earlier writers. A very commonly used rule is, one horse-power may be transmitted by a single belt 1 in. wide running x ft. per min., sub- stituting for x various values, according to the ideas of different engineers, ranging usually from 550 to 1100. The practical mechanic of the old school is apt to swear by the figure 600 as being thoroughly reliable, while the modern engineer is more apt to use the figure 1000. Mr. Taylor, however, instead of using a figure from 550 to 1100 for a single belt, uses 950 to 1100 for double belts. If we assume that a double belt is twice as strong, or will carry twice as much power, as a single belt, then he uses a figure at least twice as large as that used in modern practice, and would make the cost of belting for a given shop twice as large as if the belting were proportioned according to the most liberal of the customary rules. This great difference is to some extent explained by the fact that the problem which Mr. Taylor undertakes to solve is quite a different one from that which is solved by the ordinary rules with their variations. Tho problem of the latter generally is, " How wide a belt must be used, or how narrow a belt may be used, to transmit a given horse-power?" Mr. Taylor's problem is: " How wide a belt must be used so that a given horse- f)ower may be transmitted with the minimum cost for belt repairs, the ongest life to the belt, and the smallest loss and inconvenience from stop- ping the machine while the belt is being tightened or repaired?" The difference between the old practical mechanic's rule of a 1-in.- wide single belt, 600 ft. per min., transmits one horse-power, and the rule commonly used by engineers, in which 1000 is substituted for 600, is due to the belief of the engineers, not that a horse-power could not be trans- mitted by the belt proportioned by the older yule, "but that such a pro- portion involved undue strain from overtightening to prevent slipping, which strain entailed too much journal friction, necessitated frequent tightening, and decreased the length of the life of the belt. Mr. Taylor's rule substituting 1100 ft. per min. and doubling the belt, Is a further step, and a long one, in the same direction. Whether it will be taken in any case by engineers will depend upon whether they appre- ciate the extent of the losses due to slippage of belts slackened by use under overstrain, and the loss of time in tightening and repairing belts, to such a degree as to induce them to allow the first cost of the belts to be doubled in order to avoid these losses. It should be noted that Mr. Taylor's experiments were made on rather narrow belts, used for transmitting power from shafting to machinery, and his conclusions may not be applicable to heavy and wide belts, such as engine "fly-wheel belts. MISCELLANEOUS NOTES ON BELTING . 1123 Earth's Studies on Beltingo (Trans. A. S. M. E., 1909.) — Mr. Carl G. Barth has made an extensive study of the work of earlier writers on the subject of belting, and has derived several new formulae and dia- grams showing the relation of the several variables that enter into the belt problem. He has also devised a slide rule by which calculations of belts may easily be made. He finds that the coefficient of friction de- pends on the velocity of the belt, and may be expressed by the formula / = 0.54 A — 140 -^-(500 + V), in which A is the sum of the tension on the tight side and one-half the tension on the slack side of the belt, and V is the velocity in feet per minute. Taking Mr. Taylor's data as a starting point, Mr Barth has adopted the rule, as a basis for use of belts on belt-driven machines, that for the driving belt of a machine the minimum initial tension must be such that when the belt is doing the maximum amount of work intended, the sum of the tension in the tight side of the belt and one-half the tension in the slack side will equal 240 lbs. per square inch of cross-section for all belt speeds; and that for a belt driving a countershaft, or any other belt inconvenient to get at for retightening or more readily made of liberal dimensions, this sum will equal 160 lbs. Further, the maximum initial tension, that is, the initial tension under which a belt is to be put up in the first place, and to which it is to be retightened as often as it drops to the minimum, must be such that the sum defined above is 320 lbs. for a machine belt, and 240 lbs. for a counter-shaft belt or a belt simi- larly circumstanced. From a set of curves plotted by Mr. Barth from his formula the follow- ing tables are derived. The figures are based upon the conditions named in the above rule, and on an arc of contact = 180°. Belts on Machines. Tension ^n tight side + 1/2 tension in slack side = 240 lbs. Velocity, ft. per min... 500 1000 2000 3000 4000 5000 6000 Initial tension, t 124 120 121 128 136 144 152 Centrifugal tension t c . 0+ 3 13 31 56 86 124 Difference, t - t c 123 117 108 ,97 80 58 28 Tensionontightside.il 210 212 211 207 198 187 173 Tension on slack side, fa 60 54 57 68 84 107 134 Effective pull. t± - fa . . 150 158 154 139 114 80 39 Sum of tensions fa + fa 270 268 269 274 282 294 307 H.P. per sq. in. of sec- tion 2.27 4.79 9.33 12.64 13.82 12.12 7.09 H.P. per in. width, 5/ie in. thick 0.71 1.50 2.82 3.95 4.32 3.71 2.22 Belts driving countershafts, fa + V2 fa = 160 lbs. Velocity of belt, ft. per min 500 1000 2000 3000 4000 5000 Initial tension, to 82 81 83 89 96 102 Tension on tight side, fa 140 141 140 134 125 114 . Tension on slack side, tt 40 38 41 53 69 92 Effective pull, fa - fa 100 103 99 81 56 22 Sum of tensions 180 179 181 187 194 206 H.P. per sq. in. of section 1.51 3.12 6.04 7.36 6.79 3.33 H.P. per in. width, 5/ 16 in. thick 3.47 0.97 1.87 2.30 2.12 1.04 MISCELLANEOUS NOTES ON BELTING. Formulae are useful for proportioning belts and pulleys, but they fur- nish no means of estimating how much power a particular belt may be transmitting at any given time, any more than the size of the engine is a measure of the load it is actually drawing, or the known strength of a horse is a measure of the load on the wagon. The only reliable means of determining the power actually transmitted is some form of dynamometer. (See Trans. A. S. M. E., vol. xii, p. 707.) If we increase the thickness, the power transmitted ought to increase in proportion; and for double belts we should have half the width required for a single belt under the same conditions. With large pulleys and moderate velocities of belt it is probable that this holds good. With small pulleys, however, when a double belt is used, there is not such per- i 1124 BELTING. feet contact between the pulley-face and the belt, due to the rigidity of the latter, and more work is necessary to bend the belt-fibers than when a tninner and more pliable belt is used. The centrifugal force tending to throw the belt from the pulley also increases with the thickness, ana for these reasons the width of a double belt required to transmit a given horse-power when used with small pulleys is generally assumed not less than seven-tenths the width of a single belt to transmit the same power. (Flather on "Dynamometers and Measurement of Power.") F. W. Taylor, however, finds that great pliability is objectionable, and favors thick belts even for small pulleys. The power consumed in bending the belt around the pulley he considers inappreciable. According to Rankine's formula for centrifugal tension, this tension is proportional to the sectional area of the belt, and hence it does not increase with increase of thickness when the width is decreased in the same proportion, the sectional area remaining constant. Scott A. Smith (Trans. A. S. M. E., x, 765) says: The best belts are made from all oak-tanned leather, and curried with the use of cod oil and tallow, all to be of superior quality. Such belts have continued in use thirty to forty years when used as simple driving-belts, driving a proper amount of power, and having had suitable care. The flesh side should not be run to the pulley-face, for the reason that the wear from contact with the pulley should come on the grain side, as that surface of the belt is much weaker in its tensile strength than the flesh side; also as the grain is hard it is more enduring for the wear of attrition; further, if the grain is actually worn off, then the belt may not suffer in its integrity from a ready tendency of the hard grain side to crack. The most intimate contact of a belt with a pulley comes, first, in the smoothness of a pulley-face, including freedom from ridges and hollows left by turning-tools; second, in the smoothness of the surface and even- ness in the texture or body of a belt ; third, in having the crown of the driv- ing and receiving pulleys exactly alike, — as nearly so as is practicable in a commercial sense; fourth, in having the crown of pulleys not over 1/8 in. for a 24-in. face, that is to say, that the pulley is not to be over 1/4 in. larger in diameter in its center; fifth, in having the crown other than two planes meeting at the center; sixth, the use of any material on or in a belt, in addition to those necessarily used in the currying process, to keep them pliable or increase their tractive quality, should wholly depend upon the exigencies arising in the use of belts; non-use is safer than over-use; seventh, with reference to the lacing of belts, it seems to be a good practice to cut the ends to a convex shape by using a former, so that there may be a nearly uniform stress on the lacing through the center as compared with the edges. For a belt 10 ins. wide, the center of each end should recede i/io in. Lacing of Belts. — In punching a belt for lacing, use an oval punch, the longer diameter of the punch being parallel with the sides of the belt. Punch two rows of holes in each end, placed zigzag. In a 3-in. belt there should be four holes in each end — two in each row. In a 8-in. belt, seven holes — four in the row nearest the end. A 10-in. belt should have nine holes. The edge of the holes should not come nearer than 3/ 4 in. from the sides, nor 7/ 8 in. from the ends of the belt. The second row should be at least l°/4 ins. from the end. On wide belts these distances should be even a little greater. Begin to lace in the center of the belt and take care to keep the ends exactly in line, and to lace both sides with equal tightness. The lacing should not be crossed on the side of the belt that runs next the pulley. In taking up belts, observe the same rules as in putting on new ones. Setting a Belt on Quarter-twist. — A belt must run squarely on to the pulley. To connect with a belt two horizontal shafts at right angles with each other, say an engine-shaft near the floor with a line attached to the ceiling, will require a quarter-turn. First, ascertain the central point on the face of each pullev at the extremity of the horizontal diameter where the belt will leave the pullev, and then set that point on the driven Dulley plumb over the corresponding point on the driver. This will cause the belt to run squarely on to each pulley, and it will leave at an angle greater or less, according to the size of the pulleys and their distance from eanh other. In quarter-twist belts, in order that the belt may remain on the pulleys, MISCELLANEOUS NOTES ON BELTING. 1125 the central plane on each pulley must pass through the point of delivery of the other pulley. This arrangement does not admit of reversed motion. To And the Length of Belt required for two given Pulleys. — When the length cannot be measured directly by a tape-line, the follow- ing approximate rule may be used: Add the diameter of the two pulleys together, divide the sum by 2, and multiply the quotient by 31/4, and add the product to twice the distance between the centers of the shafts. (See accurate formula below.) To find the Angle of the Arc of Contact of a Belt. — Divide the difference between the radii of the two pulleys in inches by the distance between their centers, also in inches, and in a table of natural sines find the angle most nearly corresponding with the quotient. Multiply this angle by 2, and add the product to 180° for the angle of contact with the larger pulley, or subtract it from 180° for the smaller pulley. Or, let R = radius of larger pulley, r = radius of smaller; L = distance between centers of the pulleys; a = angle whose sine is (R — r) -s- L. Arc of contact with smaller pulley = 180° — 2 a; Arc of contact with larger pulley = 180° + 2 a. To find the Length of Belt in Contact with the Pulley. — For the larger pulley, multiply the angle a, found as above, by .0349, to the product add 3.1416, and multiply the sum by the radius of the pulley. Or length of belt in contact with the pulley = radius X U + .0349 a) = radius X *(1 + a/90). For the smaller pulley, length=radius X Or— .0349 a) = radius X f(l — a) -*-90. The above rules refer to Open Belts. The accurate formula for length of an open belt is, Length = ttR(1 + a/90) + nr(l -a/90) + 2 L cos a. = R (tt+ 0.0349 a) + r (tt-O .0349 a) + 2 Z, cos a, in which R = radius of larger pulley, r = radius of smaller pulley, L = distance between centers of pulleys, and a = angle whose sine is (R - r) h- L; cos a = ^U - (R - r) 2 -*- L. An approximate formula is Length = 2 L + n (R + r) + (R - r) 2 /L For L = 4, R = 2, r = 1, this formula gives length = 17.6748, the accurate formula giving 17.6761 For Crossed Belts the formula is Length of belt = ir R(l 4-/3/90) + nr (1 + j8/90) + 2 L cos /S = (R + r) X (tt + 0.0349 J3) + 2 L cos j8, in which /3 = angle whose sine is (R + r) -f- L\ cos )3 = "^L 2 — (R + r) 2 -*■ L. To find the Length of Belt when Closely Rolled. — The sum of the diameter of the roll, and of the eve in inches, X the number of turns made by the belt and by 1309, = length of the belt in feet. To find the Approximate Weight of Belts. — Multiply the length of belt, in feet, by the width in inches, and divide the product by 13 for single and 8 for double belt. Relations of the Size and Speeds of Driving and Driven Pulleys. — The driving pulley is called the driver, D, and the driven pulley the driven, d. If the number of teeth in gears is used instead of diameter, in these calculations, number of teeth must be substituted wherever diameter occurs. R = revs, per min. of driver, r = revs, per min. of driven. D = dr -^ R; Diam. of driver = diam. of driven X revs, of driven -*- revs, of driver. d = DR -h r; Diam. of driven = diam. of driver X revs, of driver -4- revs, of driven. 1126 BELTING . R = dr -*• D; Revs, of driver = revs, of driven X diam. of driven + diam. of driver. r = DR ■+■ d; Revs, of driven = revs, of driver X diam. of driver ■+■ diam. of driven. Evils of Tight Belts. (Jones and Laughlins.) — Clamps with power- ful screws are often used to put on belts with extreme tigntness, and with most injurious strain upon tne leather. They should be very judiciously used for horizontal belts, which should be allowed sufficient slackness to move with a loose undulating vibration on the returning side, as a test that they have no more strain imposed than is necessary simply to trans- mit the power. On this subject a New England cotton- mill engineer of large experience says: I believe that three-quarters of the trouble experienced in broken pulleys, hot boxes, etc., can be traced to the fault of tight belts. The enormous and useless pressure thus put upon pulleys must in time break them, if they are made in any reasonable proportions, besides wearing out the whole outfit, and causing heating and consequent destruction of the bearings. Below are some figures showing the power it takes, in average modern mills with first-class shafting, to drive the shafting alone: Mill Whole Load, H.P. Shaftin I Alone. Mill No. Whole Load, H.P. Shafting Alone. Wo. Horse- power. Per cent of whole. Horse- power. Per cent of whole. 1 2 3 4 199 472 486 677 51 111.5 134 190 25.6 23.6 27.5 28.1 5 6 7 8 759 235 670 677 172.6 84.8 262.9 182 22.7 36.1 39.2 26.8 These may be taken as a fair showing of the power that is required in many of our best mills to drive shafting. It is unreasonable to think that all that power is consumed by a legitimate amount of friction of bearings and belts. I know of no cause for such a loss of power but tight belts. These, when there are hundreds or thousands in a mill, easily multiply the friction on the bearings, and would account for the figures. Sag of Belts. Distance between Pulleys. — In the location of shafts that are to be connected with each other by belts, care should be taken to secure a proper distance one from the other. This distance should be such as to allow of a gentle sag to the belt when in motion. A general rule may be stated thus: Where narrow belts are to be run over small pulleys 15 feet is a good average, the belt having a sag of 1 1/2 to 2 inches. For larger belts, working on larger pulleys, a distance of 20 to 25 feet does well, with a sag of 21/2 to 4 inches. For main belts working on very large pulleys, the distance should be 25 to 30 feet, the belts working well with a sag of 4 to 5 inches. If too great a distance is attempted, the belt will Jhave an unsteady flapping motion, which will destroy both the belt and machinery. Arrangement of Belts and Pulleys. — If possible to avoid it, con- nected shafts should never be placed one directly over the other, as in such case the belt must be kept very tight to do the work. For this purpose belts should be carefully selected of well-stretched leather. It is desirable that the angle of the belt with the floor should not exceed 45°. It is also desirable to locate the shafting and machinery so that belts should run off from each shaft in opposite directions, as this arrange- ment will relieve the bearings from the friction that would result when the belts all pull one way on the shaft. In arranging the belts leading from the main line of shafting to the counters, those pulling in an opposite direction should be placed as near MISCELLANEOUS NOTES ON BELTING. 1127 each other as practicable, while those pulling in the same direction should be separated. This can often be accomplished by changing the relative positions of the pulleys on the counters. By this procedure much of the friction on the journals may be avoided. If possible, machinery should be so placed that the direction of the belt motion shall be from the top of the driving to the top of the driven pulley, when the sag will inc p ease the arc of contact. The pulley should be a little wider than the belt required for the work. The motion of driving should run with and not against the laps of the belts. Tightening or guide pulleys should be applied to the slack side of belts and near the smaller pulley. Jones and Laughlins, in their Useful Information, say: The diameter of the pulleys should be as large as can be admitted, provided they will not produce a speed of more than 4750 feet of belt motion per minute. They also say: It is better to gear a mill with small pulleys and run them at a high velocity, than with large pulleys and to run them slower. A mill thus geared costs less and has a much neater appearance than with large heavy pulleys. M. Arthur Achard (Proc. Inst. M. E., Jan., 1881, p. 62) says: When the belt is wide a partial vacuum is formed between the belt and the pulley at a high velocity. The pressure is then greater than that computed from the tensions in the belt, and the resistance to slipping is greater. This has the advantage of permitting a greater power to be transmitted by a given belt, and of diminishing the strain on the shafting. On the other hand, some writers claim that the belt entraps air between itself and the pulley, which tends to diminish the friction, and reduce the tractive force. On this theory some manufacturers perforate the belt with numerous holes to let the air escape. Care of Belts. — Leather belts should be well protected against water, loose steam, and all other moisture, with which they should not come in contact. But where such conditions prevail fairly good results are obtained by using a special dressing prepared for the purpose of water- E roofing leather, though a positive water-proofing material has not yet een discovered. Belts made of coarse, loose-fibered leather will do better service in dry and warm places, but if damp or moist conditions exist then the very finest and firmest leather should be used. (Fayerweather & Ladew.) Do not allow oil to drip upon the belts. It destroys the life of the leather. Leather belting cannot safely stand above 110° of heat. Strength of Belting. — The ultimate tensile strength of belting does not generally enter as a factor in calculations of power transmission. The strength of the solid leather in belts is from 2000 to 5000 lbs. per square inch; at the lacings, even if well put together, only about 1000 to 1500. If riveted, the joint should have half the strength of the solid belt. The working strain on the driving side is generally taken at not over one-third of the strength of the lacing, or from one-eighth to one- sixteenth of the strength of the solid belt. Dr. Hartig found that the tension in practice varied from 30 to 532 lbs. per sq. in., averaging 273 lbs. Adhesion Independent of Diameter. (Schultz Belting Co.) — 1. The adhesion of the belt to the pulley is the same — the arc or number of degrees of contact, aggregate tension or weight being the same — without reference to width of belt or diameter of pulley. 2. A belt will slip just as readily on a pulley four feet in diameter as it will on a pulley two feet in diameter, provided the conditions of the faces of the pulleys, the arc of contact, the tension, and the number of feet the belt travels per minute are the same in both cases. 3. To obtain a greater amount of power from belts the pulleys may be covered with leather; this will allow the belts to run very slack and give 25% more durability. Endless Belts. — If the belts are to be endless, they should be put on and drawn together by "belt clamps" made for the purpose. If the belt is made endless at the belt factory, it should never be run on to the pulleys, lest the irregular strain spring the belt. Lift out one shaft, place the belt on the pulleys, and force the shaft back into place. Belt Data. — A fly-wheel at the Amoskeag Mfg. Co., Manchester, N.H., 30 feet diameter, 110 inches face, running 61 revs, per min., carried two 1128 heavy double-leather belts 40 inches wide each, and one 24 inches wide. The engine indicated 1950 H.P., of which probably 1850 H.P. was trans- mitted by the belts. The belts were considered to be heavily loaded, but not overtaxed. (30 X 3.14 X 104 X 61) + 1850 = 323 ft. per min. for 1 H.P. per inch of width. Samuel Webber (Am. Mach., Feb. 22, 1894) reports a case of a belt 30 ins. wide, 3/ 8 in. thick, running for six years at a velocity of 3900 ft. per min., on to a pulley 5 ft. diameter, and transmitting 556 H.P. This gives a velocity of 210 ft. per min. for 1 H.P. per in. of width. By Mr. Nagle's table of riveted belts this belt would be designed for 332 H.P. By Mr. Taylor's rule it would be used to transmit only 123 H.P. The above may be taken as examples of what a belt may be made to do, but they should not be used as precedents in designing. It is not stated how much power was lost by the journal friction due to over- tightening of these belts. Belt Dressings. — We advise that no belt dressing should be used except when the belt becomes dry and husky, and in such instances we recommend the use of a dressing. Where this is not used beef tallow at blood-warm temperature should be applied and then dried in either by artificial heat or the sun. The addition of beeswax to the tallow will be of some service if the belts are used in wet or damp places. Our expe- rience convinces us that resin should never be used on leather belting. (Fayerweather & Ladew.) Belts should not be soaked in water before oiling, and penetrating ods should but seldom be used, except occasionally when a belt gets very dry and husky from neglect. It may then be moistened a little, and have neat's-foot oil applied. Frequent applications of such oils to a new belt render the leather soft and flabby, thus causing it to stretch, and making it liable to run out of line. A composition of tallow and oil, with a little resin or beeswax, is better to use. Prepared castor-oil dressing is good, and may be applied with a brush or rag while the belt is running. (Alexander Bros.) Some forms of belt dressing, the compositions of which have not been published, appear to have the property of increasing the coefficient of friction between the belt and the pulley, enabling a given power to be transmitted with a lower belt tension than with undressed belts. C. W. Evans (Power, Dec, 1905), gives a diagram, plotted from tests, which shows that three of these compositions gave increased transmission for a given tension, ranging from about 10% for 90 lbs. tension per inch of width to 100% increase with 20 lbs. tension. Cement for Cloth or Leather. (Molesworth.) — 16 parts gutta- percha, 4 india-rubber, 2 pitch, 1 shellac, 2 linseed-oil, cut small, melted together and well mixed. Rubber Belting. — The advantages claimed for rubber belting are perfect uniformity in width and thickness; it will endure a great degree of heat and cold without injury; it is also specially adapted for use in damp or wet places, or where exposed to the action of steam; it is ^ery durable, and has great tensile strength, and when adjusted for service it has the most perfect hold on the pulleys, hence is less liable to slip than leather. Never use animal oil or grease on rubber belts, as it will greatly injure and soon destroy them. Rubber belts will be improved, and their durability increased, by putting on with a painter's brush, and letting it dry, a composition made of equal parts of red lead, black lead, French yellow, and litharge, mixed with boiled linseed-oil and japan enough to make it dry quickly. The effect of this will be to produce a finely polished surface. If, from dust or other cause, the belt should slip, it should be lightly moistened on the side next the pulley with boiled linseed-oil. (From circulars of manufac- turers.) The best conditions are large pulleys and high speeds, low tension and reduced width of belt. 4000 ft. per min. is not an excessive speed on proper sized pulleys. H.P. of a 4-ply rubber belt = (length of arc of contact on smaller pulley in ft. X width of belt in ins. X revs, per min.) -4- 325. For a 5-ply belt multiplv bv It's, for a 6-plv by 12/ 3 , for a 7-ply by 2, for an 8-pIv by 21 '3. When the proper weight of duck is used a 3- or 4-ply rubber belt is equal to a single leather belt and a 5- or 6-ply rubber to a double leather belt. ROLLER CHAIN AND SPROCKET DRIVES. 1129 When the arc of contact is 180°, H.P. of a 4-ply belt = width in ins. X velocity in ft. per min. -s- 650. (Boston Belting Co.) Steel Belts. — The Eloesser-Kraftband-Gesellschaft, of Berlin, has introduced a steel belt for heavy power transmission at high speeds (Am. Mach., Dec. 24, 1908). It is a thin flat band of tempered steel. The ends are soldered and then clamped by a special device consisting of two steel plates, tapered to thin edges, which are curved to the radius of the smallest pulley to be used, and joined together by small screws which pass through holes in the ends of the belt. It is stated that the slip of these belts is less than 0.1%; they are about one-fifth the width of a leather belt for the same power, and they are run at a speed of 10,000 ft. per minute or upwards. The following figures give a comparison of a rope drive with six ropes 1.9 ins. diam,, a leather belt 9.6 ins. wide and a steel belt 4 ins wide, for transmitting 100 H.P. on pulley 3 ft. diam., 30 ft. apart at 200 r.p.m. Rope Drive. Leather Belt. Steel Belt. 2200 530 $335 13 1120 240 $425 6 460 30 $250 0.5 ROLLER CHAIN ANI> SPROCKET DRIVES. The following is abstracted from an article by A. E. Michel, in Machy, Feb., 1905. Steel chain of accurate pitch, high tensile strength, and good wearing qualities, possesses, when used within proper limitations, advantages enjoyed by no other form of transmission. It is compact, affords a posi- tive speed ratio, and at slow speeds is capable of transmitting heavy strains. On short transmissions it is more efficient than belting and will operate more satisfactorily in damp or oily places. There is no loss of power from stretch, and as it allows of a low tension, journal friction is minimized. Roller chain has been known to stand up at a speed of 2,000 ft. per min., and transmit 25 H.P. at 1,250 ft. per min.; but speeds of 1,000 ft. per min. and under give better satisfaction. Block chain is adapted to slower speeds, say 700 ft. per min. and under, and is extensively used on bicycles, small motor cars and machine tools. Where speed and pull are not fixed quantities, it is advisable to keep the speed high, and chain pull low, yet it should be borne in mind that high speeds are more de- structive to chains of large than to those of small pitch. The following table of tensile strengths, based on tests of "Diamond " chains taken from stock, may be considered a fair standard: Roller Chain. Pitch, in 1/2 5/ 8 3/4 1 ll/ 4 11/2 13/4 2 Tens, strength, lbs. 1,200 1,200 4,000 6,000 9,000 12,000 19,000 25,000 Block chain linch, 1,200 to 2,500; li/2inch, 5,000. The safe working load of a chain is dependent on the amount of rivet bearing surface, and varies from 1/5 to 1/40 of the tensile strength, accord- ing to the speed, size of sprockets, and other conditions peculiar to each case. The tendency now is to use the widest possible chain in order to secure maximum rivet bearing surface, thus insuring minimum wear from friction. Manufacturers are making heavier chains than heretofore for the same duty. As short pitch is always desirable, special double and even triple width chains are now made to conform to the requirements when a heavy single width chain of greater pitch is not practical. A double chain has twice the rivet bearing surface and half again as much tensile strength as the similar single one. The length of chain for a given drive may be found by the following formula: 1130 • BELTING. All dimensions in inches. D = Distance between centers of shafts. A = Distance between limiting points of contact. R = Pitch radius of large sprocket, r = Pitch radius of small sprocket. N = Number of teeth of large sprocket, n = Number of teeth of small sprocket. P = Pitch of chain and sprockets. (180° + 2 a) = angle of contact on large sprocket. (180° — 2 a) = angle of contact on small sprocket, a = angle whose sine is (R — r)/D. A = D cos a. Length of chain required: For block chain, the total length specified in ordering should be in multiples of the pitch. For roller chain, the length should be in multiples of twice the pitch, as a union of the ends can be effected only with an out- side and an inside link. Wherever possible, the distance between centers of shafts should permit of adjustment in order to regulate the sag of the chain. A chain should be adjusted, in proportion to its length, to show slack when running, care being taken to have it neither too tight nor too loose, as either conoition is destructive. If a fixed center distance must be used, and roults in too much sag, the looseness should be taken up by an idler, and when there is any considerable tension on the slack side, this idler must be a sprocket. Where an idler is not practical, another combination of sprockets giving approximately the same speed ratio may be tried, and in this manner a combination giving the proper sag may always be obtained. In automobile drives, too much sag or too great a distance between shafts causes the chain to whip up and down — a condition detrimental to smooth running and very destructive to the chain. In this class of work a center distance of over 4 ft. has been used, but greater efficiency and longer life are secured from the chain on shorter lengths, say 3 ft. and under. Sprocket Wheels. Properly proportioned and machined sprockets are essential to successful chain gearing. The important dimensions of a sprocket are the pitch diameter and the bottom and outside diameters. For block chain these are obtained as follows: N = No. of teeth, b = Diameter of round part of chain block. B = Center to center of holes in chain block. A = Center to center of holes in side links. a= 180°/ N. Tan /?= sin a -?■ (B/A + cos a). Pitch diameter = A/Sin 0. Bottom diam.=pitch diam.— &. Outside diam.=pitch diam. + b. For roller chain: N = Number of teeth. P = Pitch of chain. D ~ Diameter of roller. a= 180°/ N. Pitch diameter = P/sin a. Bottom diam. = pitch diam. — D. For sprockets of 17 teeth and over, outside diam = pitch diam. + D. The outside diameters of small sprockets are cut down so that the teeth will clear the roller perfectly at high speeds. Outside diam. = pitch diam. 4- D - E. 8 to 12 Teeth. 13 to 16 Teeth. 1/2 in. to 3/ 4 in. 1 in. to 2 ins... . 0.062 in. 0.125 in. 0.031 in. 0.062 in. Sprocket diameters should be very accurate, particularly the base ; diameter, which should not vary more than 0.002 in. from the calculated i values. Sprockets should be gauged to discover thick teeth and inaccurate I diameters. A poor chain may operate on a good sprocket, but a bad sprocket will ruin a goOd chain. Sprockets of 12 to 60 teeth give best ROLLER CHAIN AND SPROCKET DRIVES. 1131 results. Fewer may De used, but cause undue elongation in the chain, wear the sprockets and consume too much power. Eight-tooth sprockets ruin almost every roller chain applied to them, and ten and eleven teeth are fitted only for medium and slow speeds with other conditions unusu- ally favorable. Sprocket teeth seldom break from insufficient strength, but the tooth must be properly shaped. A chain will not run well unless the sprockets have sidewise clearance and teeth narrowed at the ends by curves begin- ning at the pitch line. Calling W the width of the chain between the links, A = 1/2 W = width of tooth at top. B = uniform width below pitch line. B = W — V64 in. when W = 1/4 in. or less. = W— 1/32 in. when W = 5/ 16 to 5/ 8 in. inclusive. = w— 1/16 in. when W = 3/ 4 in. or over. If the sprocket is flanged the chain must seat itself properly without the side bars coming into contact with the flange. The principal cause of trouble within the chain is elongation. It is the result of stretch of material or natural wear of rivets and their bearings. To guard against the former, chain makers use special materials of high tensile strength, but a chain subjected to jars and jolts beyond the limit of elasticity of the material may be put in worse condition in an instant than in months of natural wear. If for any reason a link elongates unduly it should be replaced at once, as one elongated link will eventually ruin the entire chain. Such elongation frequently results from all the .load being thrown on at once. To minimize natural wear, chains should be well greased inside and out, protected from mud and heavy grit, cleaned often and replaced to run in the same direction and same side up. A new chain should never be applied to a much-worn sprocket. Importance of pitch line clearances: In a sprocket with no clearances a new chain fits perfectly, but after natural wear the pitch of chain and sprocket become unlike. The chain is then elongated and climbs the teeth, which act as wedges, producing enormous strain, and it quickly wrecks itself. With the same chain on a driven sprocket, cut with clearances, all rollers seat against their teeth. After long and useful life, the working roller shifts to the top, and the other rollers still seat with the same ease as when new. Theoretically, all the rollers share the load. This never occurs in practice, for infinitesimal wear within the chain causes one, and only one, roller to bear perfectly seated against the working face of the sprocket tooth at any one time. Clearance alone on the driver will not provide for elongation. To operate properly the pitch of the driver must be lengthened, which is done by increasing the pitch diameter by an amount dependent upon the clearance allowed. For theoretical reasoning on this subject see " Roller Chain Gear," a treatise on English practice, by Hans Renold. When the load reverses, each sprocket becomes alternately driver and driven. This happens in a motor car during positive and negative accel- eration, or in ascending or descending a hill. In this event, the above construction is not applicable, for a driven sprocket of longer pitch than the chain will stretch it. No perfect method of equalizing the pitch of a roller chain and its sprockets under reversible load and at all periods of chain elongation has been found. This fault is eliminated in the " silent " type of chain; hence it runs smooth at a very much greater speed than roller chain will stand. In practice there are comparatively few roller chain drives with chain pull always in the same direction, so manufacturers generally cut the driver sprockets for these with normal pitch diameter, same as the driven. Recent experiments have proven that the difficulties are greatly lessened by cutting both driver and driven with liberal pitch line clear- ance. Accordingly, chain makers now advise the following pitch line clearance for standard rollers: Pitch, in., 1/2 3/4 1 1V4 1V2 13/4 2 Clearance, in., V32 Vie 3 /32 3/16 7/32 V8 5 /32 Cutters may be obtained from Brown & Sharpe Mfg. Co. with this clearance. 1132 BELTING. Belting versus Chain Drives. — Chains are suitable for positive transmissions of very heavy powers at slow speed. They are properly used for conveying ashes, sand, chemicals and liquids which would cor- rode or destroy belting. Chains of this kind are generally made of malleable iron. For conveyers for clean substances, flour, wheat and other grains, belts are preferable, and in the best installations leather is preferred to cotton or rubber, being more durable. Transmission chains have to be carefully made. If the chain is to run smoothly, noise- lessly, and without considerable friction, both the links and the sprockets must be mathematically correct. This perfection of design is found only in the highest and best makes of steel chain. Deterioration of chains starts in with the beginning of service. Even in such light and flexible duty as bicycle transmission, a chain is sub- jected to sudden severe strains, which either stretch the chain or distort the bearing surfaces. Either mishap is fatal to smooth frictionless running. If the transmission is positive, as from motor or shaft to a machine tool, sudden variations in strain become sledge-hammer blows, and the chain must either break or the parts yield. To avoid the evils arising from the stretching of the chain, self-adjusting forms of teeth have been invented, of which the Renold silent-chain gear is one of the best. The makers of the Morse rocker chain, also an excellent chain, recom- mend it for use under the following conditions: (1) Where room is lack- ing for the proper sized pulleys for belts. (2) Where the centers between shafts are too short for belts. (3) Where a positive speed ratio is desired. (4) Where there is moisture, heat or dust that would prevent a belt working properly. (5) Where a maximum power per inch of width is desired. The Renold silent chain and the Morse rocker chain find springs necessary in the sprocket wheel. This springiness the belt naturally possesses, and where maximum power is not necessary at a low speed under service conditions of moisture and dirt, as in automobile trans- mission, the belt will be cheaper to install, cheaper to maintain, cheaper to repair in case of breakdown, and more efficient than any chain. A leather belt will run on very short centers and transmit very high powers, but it should be run at higher speed than a long belt. For slow service, for positive transmission, for rough service, gears are rivals of chain .transmission. For fast service, for springy transmis- sion, for clean, dry work, leather belts are still the best. — Harrington Emerson, Am. Mach., April 6, 1909. It is to be regretted that there is no standard among chain manufac- turers for the correct outline of sprocket cutters and amount of clearance for various sizes of chain. If it is clearly understood that the high quality roller and block chains now on the market require correctly cut sprockets properly proportioned for the particular conditions of service they are to work under, there will be a large increase in their use for power trans- mission, and the troubles now incident to incorrect installations could be wholly obviated. — C. C. Myers, Am. Mach., Aug. 5, 1909. A 350-H.P. Silent Chain Drive has been built by the Link Belt Co. The gears are 12 ft. apart, centers. The drive consists of two strands, each 12 ins. wide, of Renold silent chain of 2-in. pitch. The pinion is of forged steel, about 16 1/2 in. diameter, 27-in. face, 26 teeth, bore 29 in. ■ long 10 in. diameter. The main gear is made of two cast-iron wheels, side by side, each 76i/2-in. diameter, 131/2-in. face, 120 teeth. Each wheel is provided with steel flanges and a special hub containing a series of stiff coiled springs in compression through which the driving force is transmitted from the hub to the wheel. The object of this device is to provide an equalizing factor between the power shaft and the teeth of the wheel, so that any unevenness in the rotation and consequent shock will be absorbed by the device. The pinion is mounted on the armature of a motor running' 300 r.p.m., and the speed of the driven gear is 65 r.p.m. The speed of the chain belt is 780 ft. per minute. Three of these drives have been constructed to transmit power for wire' drawing. — (Power, Dec. 28, 1909.) TOOTHED- WHEEL GEARING. 1133 GEARING. TOOTHED-WHEEL GEARING. Pitch, Pitch-circle, etc. — If two cylinders with parallel axes are pressed together and one of them is rotated on its axis, it will drive the other by means of the friction between the surfaces. The cylinders may be considered as a pair of spur-wheels with an infinite number of very small teeth. If actual teeth are formed upon the cylinders, making alternate elevations and depressions in the cylindrical surfaces, the distance between the axes remaining the same, we have a pair of gear-wheels which will drive one another by pressure upon the faces of the teeth, if the teeth are properly shaped. In making the teeth the cylindrical surface may entirely disappear, but the position it occupied may still be considered as a cylindrical surface, which is called the "pitch-surface," and its trace on the end of the wheel, or on a plane cutting the wheel at right angles to its axis, is called the "pitch-circle" or "pitch-line." The diameter of this circle is called the pitch-diameter, and the distance from the face of one tooth to the corresponding face of the next tooth on the same wheel, measured on an arc of the pitch-circle, is called the "pitch of the tooth," or the circular pitch. If two wheels having teeth of the same pitch are geared together so that their pitch-circles touch, it is a property of the pitch-circles that their diameters are proportional to the number of teeth in the wheels, and vice versa; thus, if one wheel is twice the diameter (measured on the pitch-circle) of the other, it has twice as many teeth. If the teeth are properly shaped the linear velocities of the two wheels are equal, and the angular velocities, or speeds of rotation, are inversely proportional to the number of teeth and to the diameter. Thus the wheel that has twice as many teeth as the other will revolve just half as many times in a minute. The "pitch," or distance meas- ured on an arc of the pitch-circle from the face of one tooth to the face of the next, consists of two oarts — the "thickness" of the tooth and the "space" between it and the next tooth. The space is larger than the thickness by a small amount called the "backlash," which is allowed for imperfections of workmanship. In finely cut gears the backlash may be almost nothing. The length of a tooth in the direction of the radius of the wheel . ., • is called the "depth," and this is divided into two parts: First, the "addendum : ' the height of the tooth above the pitch line; second, the "dedendum " the depth below the pitch-line, which is an amount equal to the addendum of the mating gear. The depth of the space is usually given a little "clearance" to allow for inaccuracies of workmanship, eS Referring 1 1? Fig 6 17i, pi, pi are the pitch-lines, al the addendum-line, rl the root line or dedendum-line, cl the clearance-line, and b the back- lash. The addendum and dedendum are usually made equal to each other. „ ■'■*■. i„ No of teeth 3.1416 Diametral pitch ■■ Fig, 171. Circular pitch = diam. of pitch-circle in inches circular pitch diam.X 3.1416 3.1416 No. of teeth diametral pitch' diam. Some writers use the term diametral pitch to mean No of teet h = circular pitch ^ but tfae first definit i on j s the more common and the more 3.1416 1134 GEARING. convenient. A wheel of 12 in. diam. at the pitch-circle, with 48 teeth, is 48 /i2 = 4 diametral pitch, or simply 4 pitch. The circular pitch of the same wheel is 12 X 3.1416-5- 48= 0.7854, or 3.1416-s- 4= 0.7854 in. Relation of Diametral to Circular Pitch. Diame- tral Pitch. Circular Pitch. Diame- tral Pitch. Circular Pitch. Cir- cular Pitch. Diame- tral Pitch. Circular Pitch. Diame- tral Pitch. 1 3. 142 in. 11 0.286 in. 3 1.047 15/16 3.351 U/2 2.094 12 .262 21/2 1.257 7/8 3.590 2 1. 571 14 .224 2 1.571 13/16 3.867 21/4 1.396 16 .196 17/8 1.676 3/4 4.189 21/2 1.257 18 .175 13/ 4 1.795 11/16 4.570 23,4 1.142 20 .157 l 5 /8 1.933 5/8 5.027 3 1.047 22 .143 H/2 2.094 9 /l6 5.585 31/2 .898 24 .131 17/16 2.185 1/2 6.283 4 .785 26 .121 13/8 2.285 7/16 7.181 5 .628 28 .112 15/16 2.394 3/8 8.378 6 .524 30 .105 11/4 2.513 5/16 10.053 7 .449 32 .098 13/16 2.646 1/4 12.566 8 .393 36 .087 U/8 2.793 3/16 16.755 9 .349 40 .079 H/16 -2.957 1/8 25.133 10 .314 48 .055 1 3.142 Vl6 50.266 Since circ. pitch diam. X 3.1416 No. of teeth ' diam. = circ. pitch X No. of teeth 3.1416 which always brings out the diameter as a number with an inconvenient fraction if the pitch is in even inches or simple fractions of an inch. By the diametral-pitch system this inconvenience is avoided. The diameter may be in even inches or convenient fractions, and the number of teeth is usually an even multiple of the number of inches in the diameter. Diameter of Pitch-line of Wheels from 10 to 100 Teeth of 1 In. Circular Pitch. .-d c3.£ .A £1 i.s $ S2j is .A £1 i.s l.s .A Z a) is H Q H 5 H Q H Q H Q H 5 to 3.183 26 8.276 41 13.051 56 17.825 71 22.600 86 27.375 11 3.501 27 8.594 42 13.369 57 18.144 72 22.918 87 27.693 12 3.820 28 8.913 43 13.687 58 18.462 73 23.236 88 28.011 13 4.138 29 9.231 44 14.006 59 18.781 74 23.555 89 28.329 14 4.456 30 9.549 45 14.324 60 19.099 75 23.873 90 28.648 15 4.775 31 9.868 46 14.642 61 19.417 76 24.192 91 28.966 16 5.093 32 10.186 47 14.961 62 19.735 77 24.510 92 29.285 17 5.411 33 10.504 48 15.279 63 20.054 78 24.878 93 29.603 18 5.730 34 10.823 49 15.597 64 20.372 79 25.146 94 29.921 19 6.048 35 11.141 50 15.915 65 20.690 80 25.465 95 30.239 20 6.366 36 11.459 51 16.234 66 21.008 81 25.783 96 30.558 21 6.685 37 11.777 52 16.552 67 21.327 87, 26.101 97 30.876 ??. 7.003 38 12.096 53 16.870 68 21.645 83 26.419 98 31.194 23 7.321 39 12.414 54 17.189 69 21.963 84 26.738 99 31.512 74 7.639 40 12.732 55 17.507 70 22.282 85 27.056 100 31.831 75 7.958 For diameter of wheels of any other pitch than 1 in., multiply the figures in the table by the pitch. Given the diameter and the pitch, to find the number of teeth. Divide the diameter by the pitch, look in the table under diameter for the figure nearest to the quotient, and the number of teeth will be found opposite. TOOTHED-WHEEL GEARING. 1135 Proportions of Teeth Circular Pitch = 1. 1. 2. 3. 4. 5. 6. Depth of tooth above pitch-line Depth of tooth below pitch-line 0.35 .40 .70 .75 .05 .45 .54 .09 0.30 .40 .60 .70 .10 .45 .55 .10 0.37 .43 .73 .80 .07 .47 .53 .06 .47 0.33 'M .75 0.30 .40 0.30 .35 .70 .65 .45 .55 .10 .45 .475 .525 .05 .70 485 515 03 .65 7. 8. 9. 10.* Depth of tooth above pitch- 0.25 to 0.33 .35 to .42 0.30 .35+. 08" 0.318 .369 .637 .687 .04 to .05 .48 to .5 { .52 to .5 { .0 to .04 1+ P Depth of tooth below pitch- line 1.157 + P 2-P Total depth of tooth .6 to .75 .65 +.08" 2.157-P 0.I57+P Thickness of tooth Width of space Backlash .48 to .485 .52 to .515 .04 to .03 .48 -.03" .52 +.03" .04+. 06" 1.51 -s-Pto 1.57 +P 1.57 -hPto 1.63 + P .Oto .06-rP * In terms of diametral pitch. Authorities. — 1. Sir Wm. Fairbairn. 2, 3. Clark, R. T. D.; "used by engineers in good practice. " 4. Molesworth. 5,6. Coleman Sellers: 5 for cast, 6 for cut wheels. 7, 8. Unwin. 9, 10. Leading American manufacturers of cut gears. The Chordal Pitch (erroneously called "true pitch" by some authors) is the length of a straight line or chord drawn from center to center of two adjacent teeth. The term is now but little used, except in connection with chain and sprocket gearing. Chordal pitch = diam. of pitch-circle X sine of = j— — -r- Chordal No. of teeth pitch of a wheel of 10 in. pitch diameter and 10 teeth, 10 X sin 18° = 3.0902 in. Circular pitch of same wheel = 3.1416. Chordal pitch is used with chain or sprocket wheels, to conform to the pitch of the chain. Gears with Short Teeth. — There is a tendency in recent years to depart widely from the proportions of teeth given in the above and to use much shorter teeth, especially for heavy machinery. C. W. Hunt gives addendum and dedendum each = 0.25, and the clearance 0.05 of the circular pitch, making the total depth of tooth 0.55 of the circular pitch. The face of the tooth is involute in form, and the angle of action is 14V2 , C. H. Logue uses a 20° involute with the following proportions: Addendum 0.25P' = 0.7854 -e-P; dedendum 0.30 P' = 0.9424 -^ P; clearance, 0.05P' = 0.157P: whole depth 0.55P' = 1.7278 -^ P. P' = circular pitch, P = diametral pitch. See papers by R. E. Flanders and Norman Litchfield in Trans. A. S. M. E., 1908. John Walker (Am. Mach., Mar. 11, 1897) says: For special purposes of slow-running gearing with great tooth stress I should prefer a length of tooth of 0.4 of the pitch, but for general work a length of 0.6 of the pitch. In 1895 Mr. Walker made two pairs of cut steel gears for the Chicago cable railway with 6-in. circular pitch, length = 0.4 pitch. The pinions had 42 teeth and the gears 62, each 20-in. face. The two pairs were set side by side on their shafts, so as to stagger the teeth, making the total face 40 ins. The gears transmitted 1500 H.P. at 60 r.p.m. replac- ing cast-iron gears of 7V2 in. pitch which had broken in service. 1136 Formulae for Determining the Dimensions of Small Gears. (Brown & Sharpe Mfg. Co.) P = diametral pitch, or the number of teeth to one inch of diameter of pitch-circle; D' '— diameter of iDitch-circle.. D = whole diameter N = number of teeth V = velocity d' = diameter of pitch-circle. . d = whole diameter. n = number of teeth u = velocity Larger Wheel. Smaller Wheel. These wheels run together. a = distance between the centers of the two wheels; b = number of teeth in both wheels; t = thickness of tooth or cutter on pitch-circle; s = addendum; D" = working depth of tooth; / = amount added to depth of tooth for rounding the corners and for clearance; D" + f = whole depth of tooth; ir = 3.1416. P' = circular pitch, or the distance from the center of one tooth to the center of the next measured on the pitch-circle. Formulae for a single w heel: N+2 D ' "-£& D"=|=2s s=~= ^ = 0.3183 P'; N D''' »-§>• N = PD-2; N = PD'\ D' D S N N+2' IT D=»p; J 10' S + ^W + 2^)= & - 7T D = D> +| ' l P 1/2 P*. Formulas for a pair of wheels: b = 2aP; PD'V v ' D 2a{N+2)_ b ' PD'V rl 2 a (n+2) a b _ NV m v ' n ' b fl= 2P ; iV v + V N' D'+d' a= -2—' bV v + V u v + V „ 2aV d== V+v' Width of Teeth. — The width of the faces of teeth is generally made from 2 to 3 times the circular pitch, that is from 6.28 to 9.42 divided by the diametral pitch. There is no standard rule for width. The following sizes are given in a stock list of cut gears in "Grant's Gears:" Diametral pitch.. 3 4 6 8 12 16 Face, inches 3 and 4 2i/ 2 13/ 4 and 2 1 1/4 and H/2 3/ 4 and 1 1/2 and 5/ 8 The Walker Company gives: Ci r cular pitch, in. . 1/2 5 /8 3/4 7/ 8 1 13/4 2 21/2 H/2 41/2 2 21/2 3 4 5 6 6 71/2 9 12 16 20 TOOTHED-WHEEL GEARING. 1137 The following proportions of gear-wheels are recommended by Prof. Coleman Sellers. (Stevens Indicator, April, 1892.) Proportions of Gear-wheels. Circular Pitch. P Outside of Pitch-line. P X 0.3. Inside of Pitch-line. Width of Space. Diametral Pitch. For Cast or Cut Bevels or For Cut Spurs. P X 0.35 For Cast Spurs or For Cut Bevels or for Cast Bevels. Spurs. Spurs. P x 0.525. PX0.5I. P x 0.4. 1/4 0.075 0.100 0.088 0.131 0.128 12 0.2618 .079 .105 .092 .137 .134 10 0.31416 .094 .126 .11 .165 .16 3/8 .113 .150 .131 .197 .191 8 0.3927 .118 .157 .137 .206 .2 7 0.4477 .134 .179 .157 .235 .228 1/2 .15 .20 .175 .263 .255 6 0.5236 .157 .209 .183 .275 .267 9/16 .169 .225 .197 .295 .287 5/8 .188 .25 .219 .328 .319 5 0.62832 .188 .251 .22 .33 .32 3/4 .225 .3 .263 .394 .383 4 0.7854 .236 .314 .275 .412 .401 7/8 .263 .35 .307 .459 .446 1 .3 .4 .35 .525 .51 3 1.0472 .314 .419 .364 .55 .534 U/8 .338 .45 .394 .591 .574 2S/4 1.1424 .343 .457 .40 .6 .583 H/4 .375 .5 .438 .656 .638 21/2 1.25664 .377 .503 .44 .66 .641 13/8 .413 .55 .481 .722 .701 H/2 .45 .6 .525 .788 .765 2 1.5708 .471 .628 .55 .825 .801 13/4 .525 .7 .613 .919 .893 2 .6 .8 .7 1.05 1.02 BV2 2.0944 .628 .838 .733 1.1 1.068 21/4 .675 .9 .788 1.181 1.148 21/2 .75 1.0 .875 1.313 1.275 23/4 .825 1.1 .963 1.444 1.403 3 .9 1.2 1.05 1.575 1.53 1 3.1416 .942 1.257 1.1 1.649 1.602 31/4 .975 1.3 1.138 1.706 1.657 31/2 1.05 1.4 1.225 1.838 1.785 Thickness of rim below root = depth of tooth. Rules for Calculating the Speed of Gears and Pulleys. — The relations of the size and speed of driving and driven gear-wheels are the same as those of belt pulleys. In calculating for gears, multiply or divide by the diameter of the pitch-circle or by the number of teeth, as may be required. In calculating for pulleys, multiply or divide by their diameter in inches. If D = diam. of driving wheel, d = diam. of driven, R = revolutions per minute of driver, r = revs, per min. of driven, RD = rd; R = rd + D; r = RD + d; D = dr + R; d = DR + r. It N = No. of teeth of driver and n = No. of teeth of driven, NR = nr; N = nr + R; n = NR + r; R = rn + AT; r= RN ■*■ n. To find the number of revolutions of the last wheel at the end of a train of spur-wheels, all of which are in a line and mesh into one another, when the revolutions of the first wheel and the number of teeth or the 1138 GEARING. diameter of the first and last are given: Multiply the revolutions of the first wheel by its number of teeth or its diameter, and divide the product by the number of teeth or the diameter of the last wheel. To find the number of teeth in each wheel for a train of spur-wheels, each to have a given velocity: Multiply the number of revolutions of the driving-wheel by its number of teeth, and divide the product by the number of revolutions each wheel is to make. To find the number of revolutions of the last wheel in a train of wheels and pinions, when the revolutions of the first or driver, and the diameter, the teeth, or the circumference of all the drivers and pinions are given; Multiply the diameter, the circumference, or the number of teeth of all the driving-wheels together, and this continued product by the number of revolutions of the first wheel, and divide this product by the contin- ued product of the diameter, the circumference, or the number of teeth of all the driven wheels, and the quotient will be the number of revolutions of the last wheel. Example. — 1. A train of wheels consists of four wheels each 12 in. diameter of pitch-circle, and three pistons 4, 4, and 3 in. diameter. The large wheels are the drivers, and the first makes 36 revs, per min. Re- quired the speed of the last wheel. "^^" -"■"■^ 2. What is the speed of the first large wheel if the pinions are the drivers, the 3-in. pinion being the first driver and making 36 revs, per min.? 36X3X4X4 , ■ 12X12X12 = lr -P- m ° Ans - Milling Cutters for Interchangeable Gears. — The Pratt & Whitney Co. makes a series of cutters for cutting epicycloidal teeth. The number of cutters to cut from a pinion of 12 teeth to a rack is 24 for each pitch coarser than 10. The Brown & Sharpe Mfg. Co. makes a similar series, and also a series for involute teeth, in which eight cutters are made for each pitch, as follows: No 1. Will cut from..... 135 to Rack FORMS OF THE TEETH, In order that the teeth of wheels and pinions may run together smoothly and with a constant relative velocity, it is necessary that their working faces shall be formed of certain curves called odontoids. The essential property of these curves is that when two teeth are in contact the com- mon normal to the tooth curves at their point of contact must pass through the pitch-point, or point of contact of the two pitch-circles. Two such curves are in common use — the cycloid and the involute. The Cycloidal Tooth. — In Fig. 172 let PL and pi be the pitch- circles of two gear-wheels; GC and gc are two equal generating-circles, whose radii should be taken as not greater than one-half of the radius of the smaller pitch-circle. If the circle gc be rolled to the left on the larger pitch-circle PL, the point will describe an epicycloid, Oefgh. If the other eenerating-eircle GC be rolled to the right on PL, the point will describe a hvpocycloid Oabcd. These two curves, which are tanerent at 0, form the two parts of a tooth curve for a gear whose pitch-circle is PL. The uoper part Oh is called the face and the lower part Od is called the flank. If the same circles be rolled on the other pitch-circle vl, they will describe the curve for a tooth of the gear pi, which will work properly with the tooth on PL. The cycloidal curves may be drawn without actually rolling the gen- erating-circle, as follows: Oh the line PL, from 0, step off and mark eauar distances, as 1, 2, 3, 4, etc. From 1, 2, 3, etc., draw radial lines toward the center of PL, and from 6, 7, 8, etc., draw radial lines from the same 2 3. 4. 5. 6. 7. 8. 55 35 26 21 17 14 12 134 54 34 25 20 16 13 FORMS OF THE TEETH. 1139 center, but beyond PL. With the radius of the generating-circle, and with centers successively placed on these radial lines, draw arcs of circles tangent to PL at 1, 2, 3, 6, 7, 8, etc. With the dividers set to one of the equal divisions, as 01, step off on the generating circle go the points a', V, c', d', then take suceessivelv the chordal distances 0a, Ob', Oe , 0a, and lay them off on the several arcs 6e, If, 8g, 9h, and la, 2b, 3c, 4d; through the points efgh and abed draw the tooth curves. Fig. 172. The curves for the mating tooth on the other wheel may be found in like manner by drawing arcs of the generating-circle tangent at equidistant points on the pitch-circle pi. The tooth curve of the face Oh is limited by the addendum-line r or r lt and that of the flank OH by the root curve R or R t . R and r represent the root and addendum curves for a large number of small teeth, and R^r the like curves for a small number of large teeth. The form or appearance of the tooth therefore varies according to the number of teeth, while the pitch-circle and the generating-circle may remain the same. In the cycloidal system, in order that a set of wheels of different diam- eters but equal pitches shall all correctly work together, it is necessary that the generating-circle used for the teeth of all the wheels shall be the same, and it should have a diameter not greater than half the diam- eter of the pitch-line of the smallest wheel of the set. The customary standard size of the generating-circle of the cycloidal system is one having a diameter equal to the radius of the pitch-circle of a wheel having 12 teeth. (Some erear-makers adopt 15 teeth.) This circle gives a radial flank to the teeth of a wheel having 12 teeth. A pinion of 10 or even a smaller number of teeth can be made, but in that case the flanks will be undercut, and the tooth will not be as strong as a tooth with radial flanks. If in any case the describing circle be half the size of the pitch-circle, the flanks will be radial; if it be less, they will spread out toward the root of the tooth, giving a stronger form; but if greater, the flanks will curve in toward each other, whereby the teeth become weaker and difficult to make. In some cases cycloidal teeth for a pair of gears are made with the generating-circle of each gear having a radius equal to half the radius of its pitch-circle. In this case each of the gears will have radial flanks. 1140 This method makes a smooth working gear, but a disadvantage is that the wheels are not interchangeable with other wheels of the same pitch but different numbers of teeth. ■ The rack in the cycloidal system is equivalent to a wheel with an infinite number of teeth. The pitch is equal to the circular pitch of the mating gear. Both faces and hanks are cycloids formed by rolling the generating-circle of the mating gear-wheel on each side of the straight pitch-line' of the rack. Another method of drawing the cycloidal curves is shown in Fig. 173. It is known as the method of tangent arcs. The generating-circles, as before, are drawn with equal radii, the length of the radius being less than half the radius of pi, the smaller pitch-circle. Equal divisions 1, 2, Fig. 173. 3, 4, etc., are marked off on the pitch-circles and divisions of the same length stepped off on one of the generating-circles, as 0, a, b, c. From the points 1, 2, 3, 4, 5 on the line pO, with radii successively equal to the chord distances a, Ob, c, Od, Oe, draw the five small arcs F. A line drawn through the outer edges of these small arcs, tangent to them all, will be the hypocycloidal curve for the flank of a tooth below the pitch-line pi. From the points 1, 2, 3, etc., on the line 01, with radii as before, draw the small arcs G. A line tangent to these arcs will be the epicycloid for the face of the same tooth for which the flank curve has already been drawn. In the same way, from centers on the line P0, and t 0Z/, with the same radii, the tangent arcs H and K may be drawn, which will give the tooth for the gear whose pitch-circle is PL. If the generating-circle had a radius just one-half of the radius of pi, the hypocycloid F would be a straight line, and the flank of the tooth would have been radial. The Involute Tooth. — In drawing the involute-tooth curve, Fig. 174, the angle of obliquity, or the angle which a common tangent to the teeth, when they are in contact at the pitch-point, makes with a line joining the centers of the wheels, is first arbitrarily determined. It is customary to take it at 15°. The pitch-lines pi and PL being drawn in contact at 6, the line of obliquity AB is drawn through O normal to a common tangent FORMS OF THE TEETH. 1141 to the tooth curves, or at the given angle of obliquity to a common tan- gent to the pitch-circles. In the cut the angle is 20°. From the centers ol the pitch-circles draw circles c and d tangent to the line AB. These circles are called base-lines or base-circles, from which the involutes F and K are drawn. By laying off convenient distances, 0, 1, 2, 3, which should each be less than i/io of the diameter of the base-circle, small arcs can be drawn with successively increasing radii, which will form the involute. The involute extends from the points F and K down to their Fig. 174. respective base-circles, where a tangent to the involute becomes a radius of the circle, and the remainders of the tooth curves, as G and H, are radial straight lines. In the involute system the customary standard form of tooth is one having an angle of obliquity of 15° (Brown and Sharpe use 141/2°) an addendum of about one-third the circular pitch, and a clearance of about one-eighth of the addendum. In this system the smallest gear of a set has 12 teeth, this being the smallest number of teeth that will gear together when made with this angle of obliquity. In gears with less than 30 teeth the points of the teeth must be slightly rounded over to avoid interference (see Grant's Teeth of Gears). All involute teeth of the same pitch and with the same angle of obliquity work smoothly together. The rack to gear with an involute-toothed wheel has straight faces on its teeth, which make an angle with the middle line of the tooth equal to the angle of obliquity, or in the standard form the faces are inclined at an angle of 30° with each other. To draw the teeth of a rack which is to gear with an involute wheel (Fig. 175). — Let AB be the pitch-line of the rack and AI = 77' = the pitch. Through the pitch-point / draw EF at the given angle of obliquity. Fig. 175. Draw AE and I'F perpendicular to EF. Through E and F draw lines EGG' and FH parallel to the pitch-line. EGG' will be the addendum- line and HF the flank-line. From / draw IK perpendicular to AB equal to the greatest addendum in the set of wheels of the given pitch and obliquity plus an allowance for clearance equal to l/g of the addendum Through K, parallel to AB, draw the clearance-line. The fronts of the teeth are planes perpendicular to EF, and the backs are planes inclined at the same angle to AB in the contrarv direction. The outer half of the working, face AE may be slightly curved, Mr. Grant makes it a circular 1142 GEARING. arc drawn from a center on the pitch-line with a radius = 2.1 inches divided by the diametral pitch, or .67 in. X circular pitch. To Draw an Angle of 15° without using a Protractor. — From C, on the line AC, with radius AC, draw an arc AB, and from A, with the same radius, cut the arc at B. Bisect the arc BA by drawing small arcs at D from A and B as centers, with the same radius, which must be greater than one-half of AB. Join DC, cutting BA at E. The angle EGA is 30°. Bisect the arc AE in like manner, and the angle FCA will be 15°. A property of involute-toothed wheels is that the distance between the axes of a pair of gears may be altered to a considerable extent without interfering with their ac- tion. The backlash is therefore variable at will, and may be ad- Fig. 176. justed by moving the wheels farther from or nearer to each other, and may thus be adjusted so as to be no greater than is necessary to prevent jamming of the teeth. The relative merits of cycloidal and involute-shaped teeth are a subject of dispute, but there is an increasing tendency to adopt the involute tooth for all purposes. Clark (R. T. D., p. 734) says: Involute teeth have the disadvantage of being too much inclined to the radial line, by which an undue pressure is exerted on the bearings. Unwin (Elements of Machine Design, 8th ed., p. 265) says: The obliquity of action is ordinarily alleged as a serious objection to involute wheels. Its importance has perhaps been overrated. George B. Grant {Am. Mach., Dec. 26, 1885) says: 1. The work done by the friction of an involute tooth is always less than the same work for any possible epicycloidal tooth. 2. With respect to work done by friction, a change of the base from a gear of 12 teeth to one of 15 teeth makes an improvement for the epicycloid of less than one-half of one per cent. 3. For the 12-tooth system the involute has an advantage of 11/5 per cent, and for the 15-tooth system an advantage of 3/ 4 per cent. 4. That a maximum improvement of about one per cent can be accom- plished by the adoption of any possible non-interchangeable radial flank tooth in preference to the 12-tooth interchangeable system. 5. That for gears of very few teeth the involute has a decided advan- tage. 6. That the common opinion among millwrights and the mechanical public in general in favor of the epicycloid is a prejudice that is founded on long-continued custom, and not on an intimate knowledge of the properties of that curve. Wilfred Lewis (Proc. Engrs. Club of Phila., vol. x, 1893) says a strong reaction in favor of the involute system is in progress, and he believes that an involute tooth of 221/2° obliquity will finally supplant all other forms. Approximation by Circular Arcs. — Having found the form of the actual tooth-curve on the drawing-board, circular arcs may be found by trial which will give approximations to the true curves, and these may be used in completing the drawing and the pattern of the gear-wheels. The root of the curve is connected to the clearance by a fillet, which should be as lar^e as possible to give increased strength to the tooth, provided it is not large enough to cause interference. Molesworth gives the following method of construction by circular! arcs: From the radial line at the edge of the tooth on the pitch-line, lay off the line HK at an angle of 75° with the radial line; on this line will be the centers of the root AB and the point EF. The lines struck from these' centers are shown in thick lines. Circles drawn through centers thus^ FORMS OF THE TEETH. 1143 found will give the lines in which the remaining centers will be. The radius DA for striking the root AB is the pitch 4- the thickness of the tooth. The radius CE for striking the point of the tooth EF = the pitch. one slightly in advance of Fig. 177. George B. Grant says: It is sometimes attempted to construct the curve by some handy method or empirical rule, but such methods are generally worthless. Stepped Gears. — Two gears of the same pitch and diameter mounted side by side on the same shaft will act as a single gear. If one gear is keyed on the shaft so that the teeth of the two wheels are not in line, but the teeth of one wheel slightly in advance of the other, the two gears form a stepped gear. If mated with a similar stepped gear on a parallel shaft the number of teeth in contact will be twice ; great as h\ a •: J -" n * 1 ' ~" r,T - which will incree«» U strength Twist ' gears w< e | togeth< the othe tinuing separate instead ol being _ steps take form ot a spiral oi twisted surface, and we have a twisted gear. The twist may take any shape, and if it is in one direction for half the width of the gear and in the opposite direction for the other half, we have what is known as the herring- bone or double helical tooth. The obliquity of the twisted tooth if twisted in one direction causes an end thrust on the shaft, but if the herring-bone twist is Fig. 178. used, the opposite obliquities neutralize each other. This form of tooth is much used in heavy rolling-mill practice, where great strength and resistance to shocks are necessary. They are frequently made of steel castings (Fig. 178). The angle of the tooth with a line parallel to the axis of the gear is usually 30°. Spiral or Helical Gears. — If a twisted gear has a uniform twist it becomes what is commonly called a spiral gear (properly a helical gear). The line in which the pitch-surface intersects the face of the tooth is part of a helix drawn on the pitch-surface, A spiral wheel may be made with only one helical tooth wrapped around the cylinder several times, in which it becomes a screw or worm. If it has two or three teeth so wrapped, it is a double- or triple-threaded screw or worm. A spiral-gear meshing into a rack is used to drive the table of some forms of planing- machine. For methods of laying out and producing spiral gears see Brown and Sharpe's treatise on Gearing and Halsey's Worm and Spiral Gearing, also Machy., May 1906 and Machy's Reference Series No. 20. Worm- gearing. — When the axes of two spiral gears are at right angles, and a wheel of one, two, or three threads works with a larger wheel of many threads, it becomes a worm-gear, or endless screw, the smaller wheel or driver being called the worm, and the larger, or driven wheel, the worm-wheel. With this arrangement a high velocity ratio may be obtained with a single pair of wheels. For a one-threaded wheel the veloc- ity ratio is the number of teeth in the worm-wheel. The worm and wheel are commonly so constructed that the worm will drive the wheel, but the wheel will not drive the worm. 1144 To find the diameter of a worm-wheel at the throat, number of teeth and pitch of the worm being given: Add 2 to the number of teeth, multiply the sum by 0.3183, and by the pitch of the worm in inches. To find the number of teeth, diameter at throat and pitch of worm being given: Divide 3.1416 times the diameter by the pitch, and subtract 2 from the quotient. In Fig. 179 ab is the diam. of the pitch-circle, cd is the diam. at the throat. Example. — Pitch of worm 1/4 in., number of teeth 70; required the diam. at the throat. (70 + 2) X .3183 X .25 = 5 .73 in. For design of worm gearing see Kimball and Barr's Machine Design. For efficiency of worm gears see page . The Hindley Worm. — In the Hind ley worm-gear the worm, in- stead of being cylindrical in outline, is of an hour-glass shape, the pitch line of the worm being a curved line corresponding to the pitch line of the gear. It is claimed that there is surface contact between the faces of the teeth of the worm and gear, instead of only line contact as in the case of the ordinary worm gear, but this is denied by some writers. For discussion of the Hindley worm see Am. Mach., April 1, 1897 and Mad*, 1., Dec. 1908. The Hindley gear is made by the Albro-Clem Elevator Co., Philadelphia. Teeth of Bevel-wheels. (Rankine's Machinery and Millwork.) — The teeth of a bevel-wheel have acting surfaces of the conical kind, gen- erated by the motion of a line traversing the ppex of the conical pitch- surface, while a point in it is carried round the traces of the teeth upon a spherical surface described about that apex. The operations of drawing the traces of the teeth of bevel-wheels exactly, whether by involutes or by rolling curves, are in every respect analogous to those for drawing the traces of the teeth of spur-wheels; except that in the case of bevel-wheels all those operations are to be performed on the surface of a sphere described about the apex, instead of on a plane, sub- stituting poles for centers and great circles for straight lines. In consideration of the practical difficulty, especially in the case of large wheels, of obtaining an accurate spherical surface, and of drawing upon it when obtained, the follow- ing approximate method, proposed originally by Tredgold, is generally used: Let O, Fig. 180, be the common apex of the pitch-cones, OBI, OB' I, of a pair of bevel-wheels; OC, OC , the axes of those cones; OI their line of contact. Perpendicular to ., OI draw AIA', cutting the axes in B« A, A'; make the outer rims of the patterns and of the wheels portions of the cones ABI, A'B'I, of which the narrow zones occupied by the teeth will be sufficiently near for practical purposes to a spherical surface described about O. As the p IG i§0 cones ABI, A'B'I cut the pitch- ' " cones at right angles in the outer pitch-circles IB, IB', they may be called the normal cones. To find the traces of the teeth upon the normal cones, draw on a flat surface circular arcs, ID, ID', with the radii AI, A'l; those arcs will be the developments of arcs of the pitch-circles IB, IB' when the conical surfaces ABI, A'B'I are spread out flat. Describe the traces of teeth for the developed arcs as for a pair of spur-wheels, then wrap the FORMS OF THE TEETH. 1145 developed arcs on the normal cones, so as to make them coincide with the pitch-circles, and trace the teeth on the conical surfaces. For formulae and instructions for designing bevel-gears, and for much other valuable information on the subject of gearing, see " Practical Treatise on Gearing," and "Formulas in Gearing," published by Brown & Sharpe Mfg. Co.; and "Teeth of Gears, " by George B. Grant, Lexington, Mass. The student may also consult llankine's Machinery and Millwork, Reuleaux's Constructor, and Unwin's Elements of Machine Design. See also article on Gearing, by C. W. MacCord in App. Cyc. Mech., vol. ii. Annular and Differential Gearing. (S. W. Balch, Am. Mach., Aug. 24, 1893.) — In internal gears the sum of the diameters of the dtsciib- ing circles for faces and flanks should not exceed the difference in the pitch diameters of the pinion and its internal gear. The sum may be equal to this difference or it may be less; if it is equal, the faces of the teeth of each wheel will drive the faces as well as the flanks of the teeth of the other wheel. The, teeth will therefore make contact with each other at two points at the same time. Cycloidal tooth-curves for interchangeable gears are formed with de- scribing circles of about 5/ 8 the pitch diameter of the smallest gear of the series. To admit two such circles between the pitch-circles of the pinion and internal gear the number of teeth in the internal gear should exceed the number in the pinion by 12 or more, if the teeth are of the customary proportions and curvature used in interchangeable gearing. Very often a less difference is desirable, and the teeth may be modified in several ways to make this possible. First. The tooth curves resulting from smaller describing circles may be employed. These will give teeth which are more rounding and nar- rower at their tops, and therefore not as desirable as the regular forms. Second. The tips of the teeth may be rounded until they clear.. This is a cut-and-try method which aims at modifying the teeth to such out- lines as smaller describing circles would give. Third. One of the describing circles may be omitted and one only used, which may be equal to the difference between the pitch-circles. This will permit the meshing of gears differing by six teeth. It will usu- ally prove inexpedient to put wheels in inside gears that differ by much less than 12 teeth. If a regular diametral pitch and standard tooth forms are determined on, the diameter to which the internal gear-blank is to be bored is calcu- lated by subtracting 2 from the number of teeth, and dividing the re- mainder by the diametral pitch. The tooth outlines are the match of a spur-gear of the same number of teeth and diametral pitch, so that the spur-gear will fit the internal gear as a punch fits its die, except that the teeth of each should fail to bottom in the tooth spaces of the other by the customary clearance of one- tenth the thickness of the tooth. Internal gearing is particularly valuable when employed in differential action. This is a mechanical movement in which one of the wheels is mounted on a crank so that its center can move in a circle about the center of the other wheel. Means are added to the device which restrain the wheel on the crank from turning over and confine it to the revolution of the crank. The ratio of the number of teeih in the revolving wheel compared with the difference between the two will represent the ratio between the revolv- ing wheel and the crank-shaft by which the other is carried. The advan- tage in accomplishing the change of speed with such an arrangement, as compared with ordinary spur-gearing, lies in the almost entire absence of friction and consequent wear of the teeth. But for the limitation that the difference between the wheels must not be too small, the possible ratio of speed might be increased almost indefi- nitely, and one pair of differential gears made to do the service of a whole train of wheels. If the problem is properly worked out with bevel-gears this limitation may be completely set aside, and external and internal bevel-gears, differing by but a single tooth if need be, made to mesh per- fectly with each other. Differential bevel-gears have been used with advantage in mowing- machines. A description of their construction and operation is given by Mr. Balch in the article from which the above extracts are taken. 1146 EFFICIENCY OF GEARING. An extensive series of experiments on the efficiency of gearing, chiefly worm and spiral gearing, is described by Wilfred Lewis in Trans. A. S. M. E., vii, 273. The average results are shown in a diagram, from which the following approximate average figures are taken: Efficiency of Spur, Spiral, and Worm Gearing. Gearing. Spur pinion. . . Spiral pinion. Spiral pinion or worm. , 45° 30 20 15 10 7 5 Velocity at pitch-line in feet per min. 3 0.90 .81 .75 .67 .61 .51 .43 ,34 10 40 100 0.935 0.97 0.98 .87 .93 .955 .815 .89 .93 .75 .845 .90 .70 .805 .87 .615 .74 .82 .53 .72 .765 .43 .60 .70 200 0.985 .965 .945 .92 .90 .86 .815 .765 The experiments showed the advantage of spur-gearing over all other kinds in both durability and efficiency. The variation from the mean results rarely exceeded 5% in either direction, so long as no cutting occurred, but the variation became much greater and very irregular as soon as cutting began. The loss of power varies with the speed, the pressure, the temperature, and the condition of the surfaces. The excess- ive friction of worm and spiral gearing is largely due to the end thrust on the collars of the shaft. This may be considerably reduced by roller- bearings for the collars. When two worms with opposite spirals run in two spiral worm-gears that also work with each other, and the pressure on one gear is opposite 1 that on the other, there is no thrust on the shaft. Even with light loads a worm will begin to heat and cut if run at too high a speed, the limit for safe working being a velocity of the rubbing surfaces of 200 to 300 ft. per minute, the former being preferable where the gearing has to work continuously. The wheel teeth will keep cool, as they form part of a casting having a large radiating surface; but the worm itself is so small that its heat is dissipated slowly. Whenever the heat generated increases faster than it can be conducted and radiated away, the cutting of the worm may be expected to begin. A low efficiency for a worm-gear means more than the loss of power, since the power which is lost reappears as heat and may cause the rapid destruction of the worm. Unwin (Elements of Machine Design, p. 294) says: The efficiency is j greater the less the radius of the worm. Generally the radius of the j worm = 1 .5 to 3 times the pitch of the thread of the worm or the circular j pitch of the worm-wheel. For a one-threaded worm the efficiency is j only 2/ 5 to 1/4: for a two-threaded worm, 4/7 to 2/5; for a three-threaded j worm, 2/3 to 1/2. Since so much work is wasted in friction it is not sur- j prising that the wear is excessive. The following table gives the calcu- I lated efficiencies of worm-wheels of 1, 2, 3, and 4 threads and ratios of radius of worm to pitch of teeth of from 1 to 6, assuming a coefficient of friction of .15: No. of Radius of Worm ■*■ Pitch. Threads. 1 11/4 U/ 2 13/4 2 21/2 3 4 6 1 0.50 0.44 0.40 0.36 0.33 0.28 0.25 0.20 0.14 2 .67 .62 .57 .53 .50 .44 .40 .33 .25 3 .75 .70 .67 .63 .60 .55 .50 .43 .33 4 .80 .76 .73 .70 .67 .62 .57 .50 .40 EFFICIENCY OF GEARING. 1147 Efficiency of Worm Gearing. — Worm gearing as a means of trans- mitting power has generally been looked upon with suspicion, its efficiency being considered necessarily low and its life short. When properly pro- portioned, however, it is both durable and reasonably efficient. Mr. F. A. Halsey discusses the subject in Am. Machinist, Jan. 13 and 20, 1898. He quotes two formulas for the efficiency of worm gearing: t ana' (1 -/tana;) tan a + / ' In which E = efficiency; • (1) E = tana (1 — /tan a) approx., (2) tan a+ 2/ angle of thread, being angle between thread and a line perpendicular to the axis of the worm:/ = coefficient of friction. Eq. (1) applies to the worm thread only, while (2) applies to the worm and step combined, on the assumption that the mean friction ra dius o f the two is equal. Eq. (1) gives a maximum for E wh en tan a = v'l +/ 2 — / ... (3) and eq. (2) a maximum when tan a = V2 + 4/ 2 — 2/ . . . . (4) Using 0.05 for /gives a in (3) = 43° 34' and in (4) = 52° 49'. On plotting equations (1) and (2) the curves show the striking influence of the pitch-angle upon the efficiency, and since the lost work is expended in friction and wear, it is plain why worms of low angle should be short- lived and those of high angle long-lived. The following table is taken from Mr. Halsey's plotted curves: Relation between Thread-angle Speed and Efficiency of Worm Gears. Velocity of Pitch-line, feet per 5 ,0 20 1 30 40 « minute. Efficiency. 3 35 52 66 73 76 77 5 40 56 69 76 79 80 10 47 62 74 79 82 82 20 52 67 78 83 85 86 40 60 74 83 87 88 88 100 70 82 88 91 91 91 200 76 85 91 92 92 92 The experiments of Mr. Wilfred Lewis on worms show a very satisfac- tory correspondence with the theory. Mr. Halsey gives a collection of data comprising 16 worms doing heavy duty and having pitch-angles ranging between 4° 30' and 45°, which show that every worm having an angle above 12° 30' was successful in regard to durability, and every worm below 9° was unsuccessful, the overlapping region being occupied by worms some of which were successful and some unsuccessful. In several cases worms of one pitch-angle had been replaced by worms of a different angle, an increase in the angle leading in every case to better results and a decrease to poorer results. He concludes with the following table from experiments by Mr. James Christie, of the Pencoyd Iron Works, and gives data connecting the load upon the teeth with the pitch-line velocity of the worm. Limiting Speeds and Pressures of Worm Gearing. Single-thread Worm 1 " Pitch, 21 Pitch Diam. Double- thread Worm 2" Pitch, 2\ Pitch Diam. Double- thread Worm 2\" Pitch, 4£ Pitch Diam. Revolutions per minute Velocity at pitch-line, feet per 128 96 1700 201 150 1300 272 205 1100 425 320 700 128 96 1100 201 150 1100 272 205 1100 201 235 1100 272 319 700 425 498 Limiting pressure, pounds 400 1148 GEARING . Efficiency of Automobile Gears. (G. E. Quick, Horseless Age, Feb. 12, 1908.) — A set of slide gears was tested by an electric-driven absorption dynamometer. The following approximate results are taken from a series of plotted curves: 2 1 4 1 6 1 8 1 10 1 14 1 18 r.p.m. Efficiency, per cent. Direct driven, third speed 800 89 95 97 97.5 97.5 97.5 96 Direct driven, third speed 1,500 80 89 93 93 96.3 97 97 Second speed, ratio 1 . 76 to 1 ... 800 87 92.5 94 93 94 93 Second speed, ratio 1 . 76 to 1 ... 1,500 79 88 92.5 94 95 93 94 First speed, ratio 3.36 to 1 800 75 87.5 93 94 94 93.5 92.5 First speed, ratio 3.36 to 1 1,500 70 84 . 89 92 93 92 Reverse speed, ratio 4.32 to 1.. . 800 73 84 67 87 86 82.5 Reverse speed, ratio 4.32 to I... 1,500 70 B 83 86 87 85 Worm-gear axle, ratio 6.83 to 1.. 400 85 8/ 86.5 83.3 84 80 Jb Worm-gear axle, ratio 6.83 to I.. 800 83 87 88.5 89 89 88 87 Worm-gear axle, ratio 6.83 to 1 .. 1,500 80 85 87.5 88.3 89 89 89 Two bevel-wheel axles were tested, one a floating type, ratio 15 to 32, 14V2° involute; the other a solid wheel and axle type, ratio 13 to 54, 20° involute. Both gave efficiencies of 95 to 96 % at 800 to 1500 r.p.rn., and 10 to 26 H.P., with lower efficiencies at lower power and at lower speed. The friction losses include those of the journals and thrust ball bearings. The worm was 6-threaded, lead, 4.69 in.; pitch diam., 2.08 in.; the gear had 41 teeth; pitch diam., 10.2 in. The worm was of hardened steel and the gear of phosphor-bronze. A test of a steel gear and steel worm gave somewhat lower efficiencies. In both tests the heating was excessive both in the gears and in the thrust bearings, the balls in which were 7/i6 in. diam. STRENGTH OF GEAR-TEETH. The strength of gear-teeth and the horse-power that may be transmitted by them depend upon so many variable and uncertain factors that it is not surprising that the formulas and rules given by different writers show a wide variation. In 1879 John H. Cooper {Jour. Frank. Inst., July, 1879) found that there were then in existence about 48 well-estab- lished rules for horse-power and working strength, differing from each other in extreme cases about 500%. In 1886 Prof. Wm. Harkness (Proc. A. A. A. S., 1886), from an examination of the bibliography of the subject, beginning in 1796, found that according to the constants and formulae used by various authors there were differences of 15 to 1 in the power which could be transmitted by a given pair of geared wheels. The various elements which enter into the constitution of a formula to represent the working strength of a toothed wheel are the following: 1. The strength of the metal, usually cast iron, which is an extremely variable quantity. 2. The shape of the tooth, and especially the relation of its thickness at the root or point of least strength to the pitch and to the length. 3. The point at which the load is taken to be applied, assumed by some authors to be at the pitch-line, by others at the extreme end, along the whole face, and by still others at a single outer corner. 4. The consideration of whether the total load is at any time received by a single tooth or whether it is divided between two teeth. 5. The influence of velocity in causing a tendency to break the teeth by shock. 6. The factor of safety assumed to cover all the uncertainties of the other elements of the problem. Prof. Harkness, as a result of his investigation, found that all the formula? on the subject might be expressed in one of three forms, viz.s Horse-power = CVpf, or CVp 2 , or CVp*/; in which C is a coefficient, V = velocity of pitch-line in feet per second. V = pitch in inches, and / = face of tooth in inches. STRENGTH OF GEAR-TEETH. 1149 From an examination of precedents he proposed the following formula for cast-iron wheels: 0.910 Vpf H.P. = Vl + 0.65 V He found that the teeth of chronometer and watch movements were subject to stresses four times as great as those which any engineer would dare to use in like proportion upon cast-iron wheels of large size. It appears that all of the earlier rules for the strength of teeth neglected the consideration of the variations in their form; the breaking strength, as said by Mr. Cooper, being based upon the thickness of the teeth at the pitch-line or circle, as if the thickness at the root of the tooth were the same in all cases as it is at the pitch-line. Wilfred Lewis (Proc. Eng'rs Club, Phila., Jan., 1893; Am. Mach., June 22, 1893) seems to t ive been the first to use the form of the tooth in the construction of a working formula and table. He assumes that in well-constructed machinery the load can be more properly taken as well distributed across the tooth than as concentrated in one corner, but that it cannot be safely taken as concentrated at a maximum distance from the root less than the extreme end of the tooth. He assumes that the whole load is taken upon one tooth, and considers the tooth as a beam loaded at one end, and from a series of drawings of teeth of the involute, cycloidal, and radial flank systems, determines the point of weakest cross-section of each, and the ratio of the thickness at that section to the pitch. He thereby obtains the general formula, W = spfy; in which W is the load transmitted by the teeth, in pounds; s is the safe working stress of the material, taken at 8000 lbs. for cast iron, when the working speed is 100 ft. or less per minute; p = pitch; / = face, in inches ; y = a factor depending on the form of the tooth, whose value for different cases is given in the following table: No. of Factor for Strength, y. No. of Factor for Strength, y. Teeth. Involute 20° Ob- liquity. Involute 15° and Cycloidal Radial Flanks. Teeth. Involute 20° Ob- liquity. Involute 15° and Cycloidal Radial Flanks. 12 0.078 0.067 0.052 27 0.111 0.100 0.064 13 .083 .070 .053 30 .114 .102 .065 14 .088 .072 .054 34 .118 .104 .066 15 .092 .075 .055 38 .122 .107 .067 16 .094 .077 .056 43 .126 .110 .068 17 .096 .080 .057 50 .130 .112 .069 18 .098 .083 .058 60 .134 .114 .070 19 .100 .087 .059 75 .138 .116 .071 20 .102 .090 .060 100 .142 .118 .072 21 .104 .092 .061 150 .146 .120 .073 23 .106 .094 .062 300 .150 .122 .074 25 .108 .097 .063 Rack. .154 .124 .075 Safe Working Stress, s FOR Different Speeds. Speed of Teeth in ft. per minute. 100 or less. 200 300 600 900 1200 1800 2400 8000 20000 6000 15000 4800 12000 4000 10000 3000 7500 2400 6000 2000 5000 1700 Steel........ 4300 The values of s in the above table are given by Mr. Lewis tentatively, In the absence of sufficient data upon which to base more definite values, but they have been found to give satisfactory results in practice. 1150 GEARING. Mr. Lewis gives the following example to illustrate the use of the tables: Let it be required to find the working strength of a 12-toothed pinion of 1-inch pitch, 21/2-inch face, driving a wheel of 60 teeth at 100 feet or less per minute, and let the teeth be of the 20-degree involute form. In the formula W= spfy we have for a cast-iron pinion s = 8000, pf =2.5, and y = .078; and multiply- 7 ing these values together, we have \v =1560 pounds. For [ the wheel we have y = .134 and J/ = 2680 pounds. The cast-iron pinion is, therefore, the measure of strength; but if a steel pinion be substituted we have s = 20,000 and W= 3900 pounds, in which combination the wheel is the weaker, and it therefore becomes the measure of strength. For bevel-wheels Mr. Lewis gives the following, refer- ring to Fig. 181: D= large diameter of bevel; d = small diameter of bevel; p = pitch at large diameter; n = actual number of teeth; /= face of bevel; N = formative number of teeth = n X secant a, or the number corresponding ; y = factor depending upon shape of teeth and formative number N; W = working load on teeth. D 3 — d 3 d W = spfy 3 D2 , D _ d y or, more simply, W = spfy ^ , which gives almost identical results when d is not less than 2/3 D, as is the case in good practice. In Am. Mach., June 22, 1893, Mr. Lewis gives the following formulas for the working strength of the three systems of gearing, which agree very closely with those obtained by use of the table: (0 912\ 0.154 ^— J; For involute 15°, and cycloidal, W = spf (o.l24 - ~^) '• (0 276 \ 0.075 '- — ■ J; in which the factor within the parenthesis corresponds to y in the general formula. For the horse-power transmitted, Mr. Lewis's general formula W = spfy = 33 - 000HP - , may take the form H.P. = *ffi^ , in which V 06, (JUL) v = velocity in feet per minute; or since v = dn X r.p.m. -s- 12 = .2618 d X r.p.m., in which d = diameter in inches, "• - 3^0 - spfv iz;r- = - ~™ r* >< **^ It must be borne in mind, however, that in the case of machines which consume power intermittently, such as punching and shearing machines, the gearing should be designed with reference to the maximum load W, which can be brought upon the teeth at any time, and not upon the average horse-power transmitted. Comparison of the Harkness and Lewis Formulas. — Take an average case in which the safe working strength of the material, s = 6000, v = 200 ft. per min.. and y = .100, the value in Mr. Lewis's table for an involute tooth of 15° obliquity, or a cycloidal tooth, the number of teeth in the wheel being 27. "-^- M00 g- 100 -t- 1 ^^ if V is taken in feet per second. Prof. Harkness gives H.P. = °- 910 y ^/ _ . If the y in t he denominator Vi + 0.65 V be taken at 200 -4- 60 = 31/3 ft. per sec, H.P. = 0.571 pfV, or about 52% of the result given by Mr. Lewis's formula. This is probably as close an agreement as can be expected, since Prof. Harkness derived his formula from an investigation of andent precedents and rule-of-thumb practice, largely with common cast gears, while Mr. Lewis's formula was STRENGTH OF GEAR-TEETH. 1151 derived from considerations . of modern practice with machine-molded and cut gears. Mr. Lewis takes into consideration the reduction in working strength of a tooth due to increase in velocity by the figures in his table of the values of the safe working stress s for different speeds. Prof. Harkness gives expressio n to the sam e reduction by means of the denominator of his formula, Vl + O-Go V. The decrease in strength as computed by this formula is somewhat less than that given in Mr. Lewis's table, and as the figures given in the table are not based on accurate data, a mean between the values given by the formula and the table is probably as near to the true value as may be obtained from our present knowledge. The following table gives the values for different speeds according to Mr. Lewis's table and Prof, Harkness's formula, taking for a basis a working stress s, for cast-iron 8000, and for steel 20,000 lbs. at speeds of 100 ft. per minute and less: v = speed of teeth, ft. per min.. V = speed of teeth, ft. per sec. Safe stress s, cast iron, Lewis . . Relati ve do., a ± 8000 1 h- V\ +0.65 V Relative val. c + 0.693 Sl = 8000 X (c +0.693).. Mean of s and s lt cast-iron = S2. Mean of s and s lt for steel = S3.. Safe stress for steel, Lewis 8000 1 6930 1 8000 8000 20000 20000 31/3 6000 0.75 5621 6200 15500 15003 4800 0.6 4850 0.700 5600 5200 13000 12000 4000 0.5 3650 0.526 4208 4100 10300 10000 900 1200 15 20 3000 0.375 .3050 0.439 3512 3300 8100 7500 2400 0.3 2672 0.385 3080 2700 6800 6000 2000 0.25 2208 0.318 2544 2300 5700 5000 2400 40 1700 0.2125 .1924 - 0.277 2216 2000 4900 4300 In Am. Mach., Jan. 30, 1902, Mr. Lewis says that 8,000 lbs. was given as safe for cast-iron t.eeth, either cut or cast, and that 20,000 lbs. was intended for any steel suitable for gearing whether cast or forged. These were the unit stresses for static loads. The iron should be of good quality capable of sustaining about a ton on a test bar 1 in. square between supports 12 in. apart, and the steel should be solid and of good quality. The value given for steel was in- tended to include the lower grades, but when the quality is known to be high, correspondingly higher values may be assigned. Comparing the two formulae for the case of s = 8000, corresponding to a speed of 100 ft. per min., we have Harkness: H.P. = 1 -f- Vi + o.65 VX .910 Vpf= 1 .053 pf, Lewis- HP = spfyv = spfyV = 800Q X 1 2 /3 Pfv 550 33,000 550 24.24 pfy, in which y varies according to the shape and number of the teeth. For radial-flank gear with 12 teeth y = 0.052; 24.24 pfy = 1.260pf; For 20° inv., 19 teeth, or 15° inv., 27 teeth y = 0.100; 24.24 pfy = 2.424p/; For 20° involute, 300 teeth y *» 0.150; 24.24 pfy = 3.636p/. Thus the weakest-shaped tooth, according to Mr. Lewis, will transmit 20 per cent more horse-power than is given by Prof. Harkness's formula, in which the shape of the tooth is not considered, and the average-shaped tooth, according to Mr. Lewis, will transmit more than double the horse- power given by Prof. Harkness's formula. Comparison of Other Formulae. — Mr. Cooper, in summing up his examination, selected an old English rule, which Mr. Lewis considers as a passably correct expression of good general averages, viz.: X = 2000 pf, X = breaking load of tooth in pounds, p = pitch, / = face. If a factor of safety of 10 be taken, this would give for safe working load W =200 pf. George B. Grant, in his Teeth of Gears, page 33, takes the breaking load at 3500 pf, and, with a factor of safety of 10, gives W = 350 pf. Nystrom's Pocket-Book, 20th ed., 1891, savs: "The strength and dura- bility of cast-iron teeth require that they shall transmit a force of 80 lbs. 1152 GEARING. per inch of pitch and per inch breadth of face." This is equivalent to W = 80 pf, or only 40% of that given by the English rule. F. A. Halsey (Clark's Pocket-Book) gives a table calculated from the formula H.P. = pfd X r.p.m. -h 850. Jones & Laughlins give H.P. = pfd X r.p.m. •*- 550. These formulae transformed give W = 128 pf and W = 218 pf, respec- tively. Unwin, on the assumption that_the load acts on the corners of the teeth, derives a formula p = K "^W , in which K is a coefficient derived from existing wheels, its values being: for slowly moving gearing not sub- ject to much vibration or shock K = .04; in ordinary mill-gearing, running at greater speed and subject to considerable vibration, K = .05; and in wheels subjected to excessive vibration and shock, and in mortise gearing, K = 0.06. Reduced to the form W = Cpf, assuming that/ = 2 p, these values of K give W = 262 pf, 200 pf. and 139 pf, respectively. Unwin also give the following, based on the assumption that th e pres- sure is distributed along the edge of the tooth: p = K x "^p/f^W, where Ki = about .0707 for iron wheels and .0848 for mortise wheels when the breadth of face is not less than twice the pitch. For the case of /= 2 p and the given values of K x this reduces to W = 200 pf and W = 139 pf, respectively. Box, in his Treatise on Mill Gearing, gives H.P. = 12 p 2 f v'dn ■*■ 1000, in which n = number of revolutions per minute. This formula differs from the more modern formulae in making the H.P. vary as p 2 f, instead of as pf, and in this respect itjs no doubt incorrect. Making the H.P. vary as v ' dn or as "^v, instead of directly as v, makes the velocity a factor of the working strength as in the Harkness and Lewis formulae, the relative strength varying as l/^v, which for different velocities is as follows : Speed of teeth in £t. per J j 0Q 2QQ 30Q 600 900 120Q 1800 2 400 Relative strength = 1 0.707 0.574 0.408 0.333 0.289 0.236 0.20 showing a somewhat more rapid reduction than is given by Mr. Lewis. For the purpose of comparing different formulae they may in general be reduced to either of the following forms: .P. = Cpfv, H.P. = dpfd X r.p.m., W = cpf, in which p = pitch, / = face, d = diameter, all in inches; v = velocity in feet per minute, r.p.m. revolutions per minute, and C, Ci and c coeffi- cients. The formulae for transformation are as follows: H.P. = Wv -*• 33,000 = WX dX r.p.m. -h 126,050; w 33,000 H.P . 126,050 H.P. 00 nnA ^ - , H.P. H.P. W W ~ v = dX r.p.m. =33 - 000 W; g/ — cT- ftdXr.p.m. -T C, = 0.2618 C; c = 33,000 C; C = 3.82 '&, In the Lewis formula C varies with the form of the tooth and with the speed, and is equal to sy -e- 33,000, in which y and s are the values taken from the table, and c = sy. In the Harkness formula C varies with .the speed and is equal to 910 / ■ - (F being in feet per second), = 0.01517 -*- vi + 0.011 v. Vl + 0.65 V In the Box for mula C vari es with the pitch and also with the velocity; and equals 12 p ^f * r - p " m - = .02345 '-*- , c - 33,000 C = 774 *~ For v — 100 ft. per min. C = 77.4 p\ for v = 600 ft. per min., c = 31.6 p. In the other formulae considered C, Ci, and c are constants. Reducing the several formulae to the form W = cpf, we have the following; STRENGTH OF GEAR-TEETH. 1153 Compaeison or Different Formula for Strength of Gear-teeth. Safe working pressure per inch pitch and per inch of face, or value of c in formula W = cpf: v = ft. per min. 100 600 Lewis: Weak form of tooth, radial flank, 12 teeth c = 416 208 Medium tooth, inv. 15°, or cycloid, 27 teeth .c = 800 400 Strong form of tooth, inv. 20°, 300 teeth, .c = 1200 600 Harkness: Average tooth c = 347 184 Box: Tooth of 1 inch pitch c= 77.4 31.6 Box: Tooth of 3 inches pitch c = 232 95 The Gleason Works gives for ft. per min. 500 1000 1500 2000 2500 working stress in pounds = p.f. X 480 400 340 290 240 These are for cut gears, 18 teeth or more, rigidly supported, for average steady loads. Hammering loads, as in rolling mills and saw mills, require heavier gears. C. W. Hunt, Trans. A.S.M.E., 1908, gives a table of working loads of cut cast gears with a strong shoot form of tooth, which is practically equivalent to W= 700 pf. Various, in which c is independent of form and speed: Old English rule, c = 200; Grant, c = 350; Nystrom, c = 80; Halsey, c = 128; Jones & Laughlins, c = 218; Unwin, c = 262, 200, or 139, according to speed, shock, and vibration. The value given by Nystrom and those given by Box for teeth of small pitch are so much smaller than those given by the other authorities that they may be rejected as having an entirely unnecessary surplus of strength. The values given by Mr. Lewis seem to rest on the most logical basis, the form of the teeth as well as the velocity being considered; and since they are said to have proven satisfactory in an extended machine practice, they may be considered reliable for gears that are so well made that the pressure bears along the face of the teeth instead of upon the corners. For rough ordinary work the old English rule W = 200 pf is probably as good as any, except that the figure 200 may be too high for weak forms of tooth and for high speeds. The formula W= 200 p/is equivalent to H.P. = p/cZ X r.p.m. -i-630 = pfv h-165 or, H.P. = 0.0015873 pfd X r.p.m. = .006063 pfv. Raw-hide Pinions. — Pinions of raw-hide are in common use for gearing shafts driven by electric motors to other shafts which carry machine-cut cast-iron or steel gears, in order to reduce vibration, noise and wear. A formula for the maximum horse-power to be transmitted by such gears, given by the New Process Raw-Hide Co., Syracuse, N. Y., is H.P. = pitch diam. X circ. pitch X face X r.p.m. tt- 850, or pfd X r.p.m. -f- 850. This is about 3/ 4 of the H.P. for cast-iron teeth by the old English rule. The formula is to be used only when the circular pitch does not exceed 1.65 ins. Composite gears also are made, consisting of alternate sheets of raw- hide or fibre and steel or bronze, so that a high degree of strength is combined with the smooth-running quality of the fibre. Maximum Speed of Gearing. — A. Towler, Eng'g, April 19, 1889, p. 388, gives the maximum speeds at which it was possible under favor- able conditions to run toothed gearing safely as follows, in ft. per min.: Ordinary cast-iron wheels, 1800; Helical, 2400; Mortise, 2400; Ordinary cast-steel wheels, 2600; Helical, 3000: special cast-iron machine-cut wheels, 3000. Prof. Coleman Sellers (Stevens Indicator, April, 1892) recommends that gearing be not run over 1200 ft. per minute, to avoid great noise. The Walker Company, Cleveland, Ohio, say that 2200 ft. per min. for iron gears and 3000 ft. for wood and iron (mortise gears) are excessive, and should be avoided if possible. The Corliss engine at the Philadelphia Exhibition (1876) had a fly-wheel 30 ft. in diameter running 35 r.p.m. geared into a pinion 12 ft. diam. The speed of the pitch-line was 3300 ft. per min. A Heavy Machine-cut Spur-gear was made in 1891 by the Walker Company, Cleveland, Ohio, for a diamond mine in South Africa, with dimensions as follows: Number of teeth, 192; pitch diameter, 30 ft. 6.66 ins.; face, 30 ins.; pitch, 6 ins.; bore, 27 ins.: diameter of hub, 9 ft. 2 ins.; weight of hub, 15 tons; and total weight of gear, 663/ 4 tons. The 1154 GEARING. rim was made in 12 segments, the joints of the segments being fastened with two bolts each. The spokes were bolted to the middle of the seg- ments and to the hub with four bolts in each end. Frictional Gearing. — In frictional gearing the wheels are toothless, and one wheel drives the other by means of the friction between the two surfaces which are pressed together. They may be used where the power to be transmitted is not very great; when the speed is so high that toothed wheels would be noisy; when the shafts require to be frequently put into and out of gear or to have their relative direction of motion reversed; or when it is desired to change the velocity-ratio while the machinery is in motion, as in the case of disk friction-wheels for changing the feed in machine tools. Let P = the normal pressure in pounds at the line of contact by which two wheels are pressed together, T = tangential resistance of the driven wheel at the line of contact, / = the coefficient of friction, V the veloc- ity of the pitch-surface in feet per second, and H.P. = horse-power; then T may be equal to or less than/P; H.P. = TV -*- 550. The value of/ for metal on metal may be taken at 0.15 to 0.20; for wood on metal, 0.25 to 0.30; and for wood on compressed paper, 0.20. The tangential driving force T may be as high as 80 lbs. per inch width of face of the driving surface, but this is accompanied by great pressure and friction on the journal-bearings. In frictional grooved gearing circumferential wedge-shaped grooves are cut in the faces of two wheels in contact. If P = the force pressing the wheels together, and N = the normal pressure on all the grooves, P = N (sin a + /cos a), in which 2 a = the inclination of the sides of the grooves, and the maximum tangential available force T = fN. The inclination of the sides of the grooves to a plane at right angles to the axis is usually 30°. Frictional Grooved Gearing. — A set of friction-gears for trans- mitting 150 H.P. is on a steam-dredge described in Proc. Inst. M. E., July, 1888. Two grooved pinions of 54 in. diam., with 9 grooves of 13/ 4 in. pitch and angle of 40° cut on their face, are geared into two wheels of 1271/2 in. diam. similarly grooved. The wheels can be thrown in and out of gear by levers operating eccentric bushes on the large wheel-shaft. The circumferential speed of the wheels is about 500 ft. per min. Allow- ing for engine friction, if half the power is transmitted through each set of gears the tangential force at the rims is about 3960 lbs., requiring, if the angle is 40° and the coefficient of friction 0.18, a pressure of 7524 lbs. between the wheels and pinion to prevent slipping. The wear of the wheels proving excessive, the gears were replaced by spur-gear wheels and brake-wheels with steel brake-bands, which arrange- ment has proven more durable than the grooved wheels. Mr. Daniel Adamson states that if the frictional wheels had been run at a higher speed the results would have been better, and says they should run at least 30 ft. per second. Power Transmitted by Friction Drives. (W. F. M. Goss, Trans. A. S. M. E., 1907.) — A friction drive consists of a fibrous or somewhat yielding driving wheel working in rolling contact with a metallic driven wheel. Such a drive may consist of a pair of plain cylinder wheels mounted upon parallel shafts, or a pair of beveled wheels, or of any other arrangement which will serve in the transmission of motion by rolling contact. Driving wheels of each of the materials named in the table below were tested in peripheral contact with driving wheels of iron, aluminum and type metal. All the wheels were 16 in. diam.; the face of the driving wheels was 13/ 4 in., and that of the driven wheels 1/2 In. Records were made of the pressure of contact, of the coefficient of friction developed, and of the percentage of slip resulting from the development of the said coefficient of friction. Curves were plotted showing the relation of the coefficient and the slip for pressures of 150 and 400 lbs. per inch width of face in contact. Another series of tests was made in which the slip was maintained constant at 2% and the pressures were varied. In most of the combinations it was found that with constant slip the coefficient of friction diminished very slightly as the pressure of contact was in- creased, so that it may be considered practically constant for all pres- sures between 150 and 400 lbs. per sq. in. STRENGTH OF GEAR-TEETH. 1155 The crushing strength of each material under the conditions of the test was determined by running each combination with increasing loads until a load was found under which the wheel failed before 15,000 revo- lutions had been made. The results showed the failure of the several fiber wheels under loads per inch of width as follows: Straw fiber 750 lbs.; leather fiber, 1,200 lbs.: tarred fiber, 1,200 lbs.; leather, 750 lbs.; sulphite fiber, 700 lbs. One-fifth of these pressures is taken as a safe working load. The coefficient of friction approaches its maximum value when the slip between driver and driven wheel is 2%. The safe working horse-power of the drive is calculated on the basis of 60% the coefficient developed at a pressure of 150 lbs. per inch of width, a re- duction of 40% being made to cover possible decrease of the coefficient in actual service and to cover also loss due to friction of the journals. From these data the following table is constructed showing the H.P. that may be transmitted by driving wheels of the several materials named when in frictional contact with iron, aluminum and type metal. „, , ,'*■"'». . nTJ rf u WPN X 0.6/ The formula for horse-power is H.P. = — n X — = KdWN, in = safe work- 12 33000 which d = diam. in inches, W = width of face in inches, P - „. ing pressure in lbs. per in. of width, N = revs, per min., / = coefficient of friction, 0.6 a factor for the decrease of the coefficient in service and for the loss in journal friction, K a coefficient including P, / and the numerical constants. Coefficients of Friction and Horse-power of Friction Drives. On iron. On aluminum. On type metal. / k / k / k 0.255 0.309 0.150 0.330 0.135 0.00030 0.00059 0.00029 0.00037 0.00016 0.273 0.297 0.183 0.318 0.216 0.00033 0.00057 0.00035 0.00035 0.00026 0.186 0.183 0.165 0.309 0.246 0.00022 Leather fiber Tarred fiber Sulphite fiber 0.00035 0.00031 0.00034 0.00029 Horse-power = K x dWN. Friction Clutches. — Much valuable information on different forms of friction clutches is given in a paper by Henry Souther in Trans. A. S. M. E., 1908, and in the discussion on the paper. All friction clutches contain two surfaces that rub on each other when the clutch is thrown into gear, and until the friction between them is increased, by the pressure with which they are forced together, to such an extent that the surfaces bind and enable one surface to drive the other. The surfaces may be metal on metal, metal on wood, cork, leather or other substance, leather on leather or other substance, etc. The surfaces may be disks, at right angles to the shaft, blocks sliding on the outer or inner surface, or both, of a pulley rim, or two cones, internal and external, one fitting in the other, or a band or ribbon around a pulley. The driving force which is just sufficient to cause one part of the clutch to drive the other is the product, of the total pressure, exerted at right angles to the direction of sliding, and the coefficient of friction. The latter is an exceedingly variable quantity, depending on the nature and condition of the sliding surfaces and on their lubrication. The surfaces must have sufficient area so that the pressure per square inch on that area will not be suffi- cient to cause undue heating and wear. The total pressure on the parts of the mechanism that forces the surfaces together also must not cause undue wear of these parts. For cone clutches, Reuleaux states that the angle of the cone should not be less than 10°, in order that the parts may not become wedged together. He gives the coefficient of cast iron on cast iron, for such clutches, at 0.15. For clutches with maple blocks on cast iron Mr. Souther gives a coeffi- cient of 0.37, and for a speed of 100 r.p.m. he gives the following table of capacity of such clutches, made by the Dodge Mfg. Co. 1156 Horse- power. Block Area. Diam. at Block, Ins. Circumferen- tial Pull at Block Center. Total Pressure. Total Pres- sure per sq. in. 25 32 50 98 Ins. 120 141 208 280 16 18 21.5 27.5 Lbs. 1,960 2,240 2,900 4,500 5,300 6,000 7,800 12,000 44 44.5 37.5 43.5 Prof. I. N. Hollis has found the coefficient of cork on cast iron to be from 0.33 to 0.37, or about double that of cast iron on cast iron or on bronze. A set of cork blocks outlasted a set of maple blocks in the ratio of five to one. Prof. C. M. Allen has found the torque for cork inserts to be nearly double that of a leather-faced clutch for a given dimension. Disk clutches for automobiles are made with frictional surfaces of leather, bronze, or copper against iron or steel. The Cadillac Motor Car Co. give the following: Mean radius of leather frictional surface 4Vi6 ins; area of do., 36V2 sq. ins.; axial pressure, 1000 to 1200 lbs.; H.P. capacity at 400 r.p.m., 51/2 H.P.: at 1400 r.p.m., 10 H.P. C. H. Schlesinger (Horseless Age, Oct. 2, 1907) gives the following formula for the ordinary cone clutch: H.P. = PfrR -h 63,000 sin. 6, in which P = assumed pressure of engaging spring in lbs., / = coeff. of friction, which in ordinary practice is about 0.25; r = mean radius of the cone, ins.; R = v.p.m. of the motor; = angle of the cone with the axis. Mr. Souther says the value of / = 0.25 is probably near enough for a properly lubricated leather-iron clutch. The Hele-Shaw clutch, with V-shaped rings struck up in the surfaces of disks, is described in Proc. Inst. M. E., 1903. A clutch of this form 18 ins. diam. between theV's transmitted 1000 H.P. at 700 or 800 r.p.m. Coil Friction Clutches. (H. L. Nachman, Am. Mach., April 1, 1909.) — Friction clutches are now in use which will transmit 1000, and even more, horse-power. A type of clutch which is satisfactory for the trans- mission of large powers is the coil friction clutch. It consists of a steel coil wound on a chilled cast-iron drum. At each end of the coil a head is formed. The head at one end is attached to the pulley or shaft that is to be set in motion, while that at the other end of the coil serves as a point of application of a force which pulls on the coil to wind it on the drum, thus gripping it firmly. The friction of the coil on the drum is the same as that of a rope or belt on a pulley. That is, the relation of the tensions at the two ends of the coil may be found from the equation P/Q=e? ia where P = pull at fixed end of coil; Q=pull at free end of coil; e= base of natural iogarithms = 2.718; fi = coefficient of friction between coils and drum; and a= Angle subtended by coil in radian measure, = 6.283 for each turn of coil. Values of P/Q for different numbers of turns are as follows, assuming N = 0.05 for steel on cast iron, lubricated: No. of turns 1234567 8 P/Q = 1.37 1.87 2.57 3.51 4.81 6.58 8.60 12.33 If D = diam. of drum in ins., N = (12 X 33,000) = 0.00000793 DNP. revs., per min., then H.P. =nDNP-* HOISTING AND CONVEYING. 1157 HOISTING AND CONVEYING. Strength of Ropes and Chains. — For the weight and strength of rope for hoisting see notes and tables on pages 386 to 391. For strength of chains see page 251. Working Strength of Blocks. (Boston and Lockport Block Co., 1908.) REGULAR BLOCKS WITH LOOSE HOOKS— LOADS IN POUNDS. Size, Inches. 5 6 8 10 12 H/8 4000 8000 12000 14 9 /l6 150 250 400 3/ 4 250 400 650 7/8 700 1200 1900 1 2000 4000 6000 M/4 7000 12000 19000 LOADS IN TONS. Wide Mortise with Loose Hooks. Extra Heavy with Shackles. Size, inches Rope, diam., in . 8 1 1/2 1 2 10 11/4 2 3 4 12 15/16 4 6 8 14 8 10 16 13/4 10 12 14 18 2 20 21/ 4 22 21/2 24 3 2 double blocks. . . . 2 triple blocks 25 30 40 30 35 45 35 40 55 40 50 70 WORKING LOADS FOR A PAIR OF WIRE-ROPE BLOCKS— TONS. Loose Hooks. Shackles. Sheave Diam., In. Two Two Two Two Two Two Singles. Doubles. Triples. Singles. Doubles. Triples. 8 3 4 5 4 5 6 10 4 5 6 6 8 10 12 5 6 7 8 10 12 14 6 7 8 10 12 15 16 7 8 10 12 15 20 18 8 10 12 15 20 25 Chain Blocks. — Referring to the table on the next page, the speed of a chain block is governed by the pull required on the hand chain and the distance the hand chain must travel to lift the load the re- quired distance. The speeds are given for short lifts with men ac- customed to the work; for continuous easy lifting two-thirds of these speeds are attainable. The triplex block lifts rapidly, and the speed increases for light loads because the length of hand chain to be overhauled is small. This fact also enables the operator to lower the load very quickly with the triplex block. The 12- to 20-ton triplex blocks are provided with two separate hand wheels, thus permitting two men to hoist simultaneously, thereby securing double speed. In the triplex block the power is transmitted to the hoisting-chain wheel by means of a train of spur gearing operated by the hand chain. In the duplex block 1158 HOISTING AND CONVEYING. Chain Block Hoisting Speeds. (Yale & Towne Mfg. Co., 1908.) Pull in Pounds re- quired on Hand-Chain to Lift Full Loads. Feet of Hand- Hoisting Speeds. Feet per Minute Attainable and No. of Men re- Chain to be Pullea by quired for Hoisting Full Loads a Operator to Lift Load One Foot High. without Pulling over 80 Lb. ^03 Triplex. Duplex. Differ- ential. ftH i i 73 T3 o CD X 5) ~ 6 - 78 ' Tabular values, d = 6.50 d = 7.00 Vhence: d= 6.5 + In like manner, if d and r are given the value of K and the corresponding safe load may be found. Strength of Hooks and Shackles. (Boston and Lockport Block Co., 1908.) — Tests made at the Watertown arsenal on the strength of hooks and shackles showed that they failed at the loads given in the table below. In service they should be subjected to only 50% of the figures in the table. Ordinarily the hook of a block gives way first, and where heavy weights are to be handled shackles are superior to hooks and should be used wherever possible. 1162 HOISTING AND CONVEYING. Strength of Hooks and Shackles. Hooks.* Shackles. Hooks.* Shackles. £ j,- J3 J=J - M M M M R • C . C • 8 £"3 Description of CD 02 OQ S Description of o £3 „° Fracture. :§fc T^ ~Ph rS^ O § co H H CO H EH V-> 1,890 13/8 17310 103,750 9 /lB 2.560 20,940 1 19,800 Eye of shackle. 5/8 3,020 mi* 23,670 125,900 Eye of shackle. 3/ 4 4,470 20,700 Eye of shackle. 13/4 27,420 146,804 Sheared shackle V* 6,280 38,100 Eye of shackle. pin. 1 12,600 51,900 Eye of shackle. 17/8 36,120 162,700 Eye of shackle. •1/8 13,520 62,900 Sheared shackle pin. 2 38,100 196,600 Shackle at neck of eye. H/4 16,800 75,200 Eye of shackle. 2l/ 2 55.380 210,400 Eye of shackle. * All the hooks failed by straightening the hook. Horse-power Required to Raise a Load at a Given Speed. — H.P. = Gy ° SS 33^00 t mlb X Speed in ft- Per min ' T ° thiS add 25% t0 5 ° % f ° r friction,' contingencies, etc. The gross weight includes the weight of cage, rope, etc. In a shaft with two cages balancing each other use the net load 4- weight of one rope, instead of the gross weight. To find the load which a given pair of engines will start. ■ — Let A = area of cylinder in square inches, or total area of both cylinders, if there are two; P = mean effective pressure in cylinder in lb. per sq. in.; S = stroke of cylinder, inches; C = circumference of hoisting-drum, inches; L = load lifted by hoisting-rope, lb.; F = friction, expressed as a diminution of the load. Then L = A X ^ X 2S - F. An example in Coll'y Engr., July, 1891, is a pair of hoisting-engines 24" X 40", drum 12 ft. diam., average steam-pressure in cylinder = 59.5 lb.; A = 904.8; P = 59.5; S = 40; C = 452.4. Theoretical load, not allowing for friction, AXPX2S + C = 9589 lb. The actual load that could just be lifted on trial was 7988 lb., making friction loss F = 1601 lb., or 20 + per cent of the actual load lifted, or 162/ 3 % of the theo- retical load. The above rule takes no account of the resistance due to inertia of the load, but for all ordinary cases in which the acceleration of speed of the cage is moderate, it is covered by the allowance for friction, etc. The resistance due to inertia is equal to the force required to give the load the velocity acquired in a given time, or, as shown in Mechanics, equal to the WV product of the mass by the acceleration, or R = — „- ' in which R = resistance in lb. due to inertia; W = weight of load in lb.; V = maximum velocity in ft. per second; T = time in seconds taken to acquire the velocity V; g = 32.16. Effect of Slack Rope upon Strain in Hoisting. — A series of tests with a dynamometer are published by the Trenton Iron Co., which show that a dangerous extra strain may be caused by a few inches of slack rope. In one case the cage and full tubs weighed 11,300 lb.: the strain when the load was lifted gently was 11,525 lb.; with 3 in. of slack chain it was 19,025 lb.; with 6 in. slack 25,750 lb., and with 9 in. slack 27,950 lb. Limit of Depth for Hoisting. — Taking the weight of a cast-steel hoisting-rope of li/sin. diameter at 2 lb. per running foot, and its break- HOISTING AND CONVEYING. 1163 ing strength at 84,000 lb., it should, theoretically, sustain itself until 42,000 feet long before breaking from its own weight. But taking the usual factor of safety of 7, then the safe working length of such a rope would be only 6000 ft. If a weight of 3 tons is now hung to the rope, which is equivalent to that of a cage of moderate capacity with its loaded cars, the maximum length at which such a rope could be used, with the factor of safety of 7, is 3000 ft., or 2 x + 6000 = 84,000 -4- 7; .\ x = 3000 feet. This limit may be greatly increased by using special steel rope of higher strength, by using a smaller factor of safety, and by using taper ropes. (See paper by H. A. Wheeler, Trails. A. I. M. E., xix. 107.) Large Hoisting Records. — At a colliery in North Derbyshire during the first week in June, 1890, 6309 tons were raised from a depth of 509 yards, the time of winding being from 7 a.m. to 3.30 p.m. At two other Derbyshire pits, 170 and 140 yards in depth, the speed of winding and changing has been brought to such perfection that tubs are drawn and changed three times in one minute. (Proc. Inst. M. E., 1890.) At the Nottingham Colliery near Wilkesbarre, Pa., in Oct., 1891, 70,152 tons were shipped in 24.15 days, the average hoist per day being 1318 mine cars. The depth of hoist was 470 feet, and all coal came from one opening. The engines were fast motion, 22 X 48 inches, conical drums 4 feet 1 inch long, 7 feet diameter at small end and 9 feet at large end. (Eng'g News, Nov., 1891.) The 31ost Powerful Hoisting Engines ever built are said to be two 32 X 72 duplex double-drum units built in 1906 for the Boston and Montana Co., at Butte, Mont. Each is designed to lift a dead load, unbalanced, of 17 tons out of a 3,500-ft. vertical shaft, at the rate of 2,500 ft. per minute. Each hoist has two drums, 12 ft. diameter and 5 ft. 6 ins. face, mounted on the same shaft and driven by 12-ft. diameter flat- disk reversible friction clutches. Pneumatic Hoisting. (H. A. Wheeler, Trails. A. I. M. E., xix, 107.) — A pneumatic hoist was installed in 1876 at Epinac, France, consisting of two continuous air-tight iron cylinders extending from the bottom to the top of the shaft. Within the cylinder moved a piston from which was hung the cage. It was operated by exhausting the air from above the piston, the lower side being open to the atmosphere. Its use was dis- continued on account of the failure of the mine. Mr. Wheeler gives a description of the system, but criticises it as not being equal on the whole to hoisting by steel ropes. Pneumatic hoisting-cylinders using compressed air have been used at blast-furnaces, the weighted piston counterbalancing the weight of the cage, and the two being connected by a wire rope passing over a pulley- sheave above the top of the cylinder. In the more modern furnaces steam-engine or electric hoists are generally used. Electric 31ine-Hoists. — An important paper on this subject, by D. B. Rushmore and K. A. Paulv, will be found in Trans. A. 1. M. E., 1910. Counterbalancing of Winding-engines. (H. W. Hughes, Columbia Coll. Qly.) — Engines running unbalanced are subject to enormous variations in the load; for let W = weight of cage and empty tubs, say 6270 lb.: c = weight of coal, say 4480 lb.; r = weight of hoisting rope, sav 6000 lb.; r' = weight of counterbalance rope hanging down pit, say 6000 lb. The weight to be lifted will be: If weight of rope is unbalanced. If weight of rope is balanced. At beginning of lift: -\ W+c+r-W or 10,480 lb. W + c + r - (W + r'), At middle of lift: f I or W+c+^- (iF 4-^) or 4480 lb. W + c 4- | 4- ^- (w + | + ^V M480 At end of lift: " f W + c - (IP 4- r) or minus 1520 lb. W + c + r' - (W + r), J That counterbalancing materially affects the size of winding-engines is shown by a formula given by Mr. Robert Wilson, which is based on the fact that the greatest work a winding-engine has to do is to get a given mass into a certain velocity uniformly accelerated from rest, and to raise a load the distance passed over during the time this velocity is being obtained. 1164 HOISTING AND CONVEYING. Let W = the weight to be set in motion: one cage, coal, number of empty tubs on cage, one winding rope from pit head-gear to bottom, and one rope from banking level to bottom. v = greatest velocity attained, uniformly accelerated from rest; g = gravity = 32.2; t = time in seconds during which v is obtained; L = unbalanced load on engine; R = ratio of diameter of drum and crank circles; P = average pressure of steam in cylinders; N = number of cylinders; S = space passed over by crank-pin during time t; C = 2/3, constant to reduce angular space passed through by crank to the distance passed through by the piston during the time t; A — area of one cylinder, without margin for friction. To this an addition for friction, etc., of engine is to be made, varying from 10 to 30% of A. 1st. Where load is balanced, (Wv* A ■ KITH^)}* PNSC 2d. Where load is unbalanced : The formula is the same, with the addition of another term to allow for the variation in the lengths of the ascending and descending ropes. In this case hi = reduced length of rope in t attached to ascending cage; h 2 = increased length of rope in t attached to descending cage; w = weight of rope per foot in pounds. Then V(Wv 2 \ , < ( T vt\ hiw + h,2iv)l _ PNSC Applying the above formula when designing new engines, Mr. Wilson found that 30 in. diameter of cylinders would produce equal results, when balanced, to those of the 36-in. cylinder in use; the latter being unbalanced. Counterbalancing may be employed. in the following methods: (a) Tapering Rove. — At the initial stage the tapering rope enables us to wind from greater depths than is possible with ropes of uniform section. The thickness of such a rojpat any point should only be such as to safely bear the load on it at thfiJmmmi:^^ With tapering ropes \ve Qfrfain a smaller difference between the initial and final load, but the difterence is still considerable, and for perfect equalization of the load we^w&ust rely on some other resource. The theory of taper ropes is to obtain a rope of uniform strength, thinner at the cage end where the weight is least, and thicker at the drum end where it is greatest. (6) The Counterpoise System consists of a heavy chain working up and down a staple pit, the motion being obtained by means of a special small drum placed on the same axis as the winding drum. It is so arranged that the chain hangs in full length down the staple pit at the commence- ment of the winding; in the center of the run the whole of the chain rests on the bottom of the pit, and, finally, at the end of the winding the counter- poise has been rewound upon the small drum, and is in the same con- dition as it was at the commencement. (c) Loaded-wagon System. — A plan, formerly much employed, was to have a loaded wagon running on a short incline in place of this heavy chain; the rope actuating this wagon being connected in the same manner as the above to a subsidiary drum. The incline was constructed steep at the commencement, the inclination gradually decreasing to nothing. At the beginning of a wind the wagon was at the top of the incline, and during a portion of the run gradually passed down it till, at the meet of cages, no pull was exerted on the engine — the wagon by this time being at the bottom. In the latter part of the wind the resistance was all against the engine, owing to its having to pull the wagon up the incline, CRANES. 1165 and this resistance increased from nothing at the meet of cages to its greatest quantity at the conclusion of the lift. (d) The Endless-rope System is preferable to all others, if there is suffi- cient sump room and the shaft is free from tubes, cross timbers, and other impediments. It consists in placing beneath the cages a tail rope, similar in diameter to the winding rope, and, after conveying this down the pit, it is attached beneath the other cage. (e) Flat Ropes Coiling on Reels. — This means of winding allows of a certain equalization, for the radius of the coil of ascending rope continues to increase, while that of the descending one continues to diminish. Conse- quently, as the resistance decreases in the ascending load the leverage increases, and as the power increases in the other, the leverage diminishes. The variation in the leverage is a constant quantity, and is equal to the thickness of the rope where it is wound on the drum. By the above means a remarkable uniformity in the load may be ob- tained, the only objection being the use of flat ropes, which weigh heavier and only last about two-thirds the time of round ones. (/) Conical Drums. — Results analogous to the preceding may be obtained by using round ropes coiling on conical drums, which may either be smooth, with the successive coils lying side by side, or they may be provided with a spiral groove. The objection to these forms is, that perfect equalization is not obtained with the conical drums unless the sides are very steep, and consequently there is great risk of the rope slipping; to obviate this, scroll drums were proposed. They are, however, very expensive, and the lateral displacement of the winding rope from the center line of pulley becomes very great, owing to their necessary large width. (g) The Koepe System of Winding. ■ — An iron pulley with a single cir- cular groove takes the place of the ordinary drum. The winding rope passes from one cage, over its head-gear pulley, round the drum, and, after passing over the other head-gear pulley, is connected with the second cage. The winding rope thus encircles about half the periphery of the drum in the same manner as a driving-belt on an ordinary pulley. There is a balance rope beneath the cages, passing round a pulley in the sump; the arrange- ment may be likened to an endless rope, the two cages being simply points of attachment. CRANES. Classification of Cranes. (Henry R. Towne, Trans. A. S. M. E., iv. 288. Revised in Hoisting, published by The Yale & Towne Mfg. Co.) A Hoist is a machine for raising and lowering weights. A Crane is a hoist with the added capacity of moving the load in a horizontal or lateral direction. Cranes are divided into two classes, as to their motions, viz., Rotary and Rectilinear, and into four groups, as to their source of motive power, viz.: Hand. — When operated by manual power. Power. — When driven by power derived from line shafting. Steam, Electric, Hydraulic, or Pneumatic. — When driven by an engine or motor attached to the crane, and operated by steam, electricity, water, or air transmitted to the crane from a fixed source of supply. Locomotive. — When the crane is provided with its own boiler or other generator of power, and is self-propelling; usually being capable of both rotary and rectilinear motions. Rotary and Rectilinear Cranes are thus subdivided: Rotary Cranes. (1) Swing-cranes. — Having rotation, but no trolley motion. (2) Jib-cranes. — Having rotation, and a trolley traveling on the jib. (3) Column-cranes. — Identical with the jib-cranes, but rotating around a fixed column (which usually supports a floor above). (4) Pillar-cranes. — Having rotation only; the pillar or column being supported entirely from the foundation. (5) Pillar Jib-cranes. — Identical with the last, except in having a jib and trolley motion. (6) Derrick-cranes. — Identical with jib-cranes, except that the head of the mast is held in position by guy-rods, instead of by attachment to a roof or ceiling. trolle 1166 HOISTING AND CONVEYING. (7) Walking-cranes. — Consisting of a pillar or jib-crane mounted on wheels and arranged to travel longitudinally upon one or more rails. (8) Locomotive-cranes. — Consisting of a pillar-crane mounted on a truck, and provided with a steam-engine capable of propelling and rotating the crane, and of hoisting and lowering the load. Rectilinear Cranes. (9) Bridge-cranes. — Having a fixed bridge spanning an opening, and a olley moving across the bridge. (10) Tram-cranes. — Consisting of a truck, or short bridge, traveling longitudinally on overhead rails, and without trolley motion. (11) Traveling-cranes. — Consisting of a bridge moving longitudinally on overhead tracks, and a trolley moving transversely on the bridge. (12) Gantries. — Consisting of an overhead bridge, carried at each end by a trestle traveling on longitudinal tracks on the ground, and having a trolley moving transversely on the bridge. (13) Rotary Bridge-cranes. — Combining rotary and rectilinear move- ments and consisting of a bridge pivoted at one end to a central pier or post, and supported at the other end on a circular track; provided with a trolley moving transversely on the bridge. For descriptions of these several forms of cranes see Towne's " Treatise on Cranes." Stresses in Cranes. — See Stresses in Framed Structures, p. 515, ante. Position of the Inclined Brace in a Jib-crane. — The most econom- ical arrangement is that in which the inclined brace intersects the jib at a distance from the mast equal to four-fifths the effective radius of the crane. {Hoisting.) Electric Overhead Traveling Cranes. (From data supplied by Alliance Machine Co., Alliance, O., and Pawling & Harnischfeger, Mil- waukee.) — Electric overhead traveling cranes usually have 3 motors, for hoisting, traversing the hoist trolley on the bridge and for moving the bridge, respectively. The usual range of motor sizes is as follows: Hoist, 15-50 H.P.; trolley, 3-15 H.P.; bridge, 15-50 H.P. The speeds at which the various motions are made range as follows, the figures being feet per minute: Hoist, 8-60; trolley traverse, 75-200; bridge travel, 200-600. These speeds are varied in the same capacity of crane to suit each par- ticular installation. In general, the speed of the bridge in feet per minute should not exceed (length of runway + 100). If the runway is long and covered by more than one crane, the speed may be made equal to the average distance between cranes 4- 100. Usually 300 ft. per min. is a good speed. For small cranes in special cases, the speeds may be increased, but for cranes of over 50 tons capacity the speed should be below 300 ft. per min. unless the building is made especially strong to stand the strains incident to starting and stopping heavv cranes geared for high speeds. Cranes of over 15 tons capacity usuallv'have an auxiliary hoist of 1/5 the capacity of the main hoist, and usually operated by the same motor. Wire rope is now almost exclusively used for hoisting with cranes. The diameter of the drums and sheaves should be not less than 30 times the diameter of the hoisting rope, and should have a factor of safety of 5. Cranes are equipped with automatic load brakes to sustain the load when lifted and to regulate the speed when lowering, it being necessary for the hoist to drive the load down. The voltage now standard for crane service is 220 volts at the crane motor, although 110 volts for small cranes is not objectionable. Voltages of 500-600 are inadvisable, especiallv in foundries and steel works, where dust and metallic oxides cover many parts of the crane and necessitate frequent cleaning to avoid grounds. On account of the danger from the higher voltages, the operators are apt to neglect this part of their work. Power Reouirod to Drive Cranes. (Morgan Engineering Co., Alliance, O., 1909.) — The power required to drive the different parts of cranes is determined by allowing a certain friction percentage over th-; power required to move the dead load. On hoist motions 331/3% is allowed for friction of the moving parts, thus giving a motor of 1/3 greate- capacity than if friction were neglected. For bridge and trolley motions, a journal friction of the track wheel axles of 10% of the total weight of the crane and load is allowed. There is then added an allowance of 331/3% of the horse-power required to drive the crane and load plus the trac h wheel CRANES. 1167 axle friction, to cover friction of the gearing. In selecting motors, the most important consideration is the maximum starting torque which the motor can exert. With alternating-current motors, this is less than with direct-current motors, requiring a larger motor, particularly on the bridge and trolley motions which require tne greatest starting torque. Walter G. Stephan says {Iron 'iraae Rev,, Jan. 7, 1909) that the bridge girders should be made of two plates latticed, or box girders, their depth varying from Vio to 1/20 of the span. Ihe important feature of crane girder design is ample strength and stiffness, both vertically and laterally. Especial attention should be given to the transverse strain on the bridge due to sudden stopping or starting of heavy loads. The wheel base on the end trucks should have a ratio to the crane span of 1 to 6, although for long spans this ratio must necessarily be reduced to 1 to 8. Quick- traveling cranes should have as long a wheel base as possible, since the tendency to twist increases with the speed. Where several wheels are necessary at each end to support the crane, equalizing means should be used. A recent development in cranes is the four- or six-girder crane for han- dling ladles of molten metal in steel works. The main trolley runs on the outer girders, with the hoist ropes depending between the outer and inner girders. The auxiliary trolley runs on the inner girders, thus being able to pass between the main ropes, and tilt the ladle in either direction. Dimensions and Wheel Loads of Electric Traveling Cranes. Based on 60-ft. span and 25-ft. lift; wire rope hoist. (Alliance Machine Co., 1908.) Capacity, Tons (2000 Lb.). Distance Run- way Rail to Highest Point. Ft. 6 6 7 Distance Center of Rail to Ends of Crane. In. Wheel Base of End Truck. Ft. 9 10 II 12 12 Maximum Load per Wheel; Trol- ley at End of Bridge. Pounds. 20,000 27,000 51,000 82,000 48,000* * Has 8 track wheels on bridge. Standard cranes are built in intermediate sizes, varying by 5 tons, up to 40 tons. Standard Hoisting and Traveling Speeds of Electric Cranes. (Pawling & Harnischfeger, 1908.) Capacity, Hoisting Bridge Travel Capacity Speed Aux. Tons (2000 Speed, Ft. per Speed, Ft. per Aux. Hoist, Hoist, Ft. per Lb.). Min. Min. Tons. Min. 5 10 25-100 20-75 300-450 300-450 3 30-75 25 10-40 250-350 f.J 50-125 ) 25-60 ( 40 9-30 250-350 \i 40-100 1 25-60 \ 50 8-30 200-300 u 40-100 ) 25-60 j 75 6-25 200-250 15 20-50 125 5-15 200-250 25 20-50 150 5-15 200-250 25 20-50 Trolley travel speed from 100-150 ft. per min. in all cases. 1168 HOISTING AND CONVEYING. Notable Crane Installations. (1909.) ^ A H.P.of >> S. l'« L , a § 1 Hoist jv M 3 1.9 gifi !§ £ a "o H o 6 Motor. "3 o as .S ft 02^ as a ^2 ^3 "S a 6 oj 03 o m £ O " 3 <1S w w w PQ H Q ^ a Ft. In. Ft.In. 150 65 1 25 75f s 30 75 8-24 150-200 100-150 7 4 i 150 55 1 30 120 35 50 8 150-200 75-100 5 3 150 65 2 15 75f 30t 18f 75 10-25 150-200 100-150 7 "6" 4 1 125* 2 110 J50| 130J 63 100| 10 200 f 801 1125/ 100-150 5 10 6 2 1 120 56 7 2 10 50f 18 iot 52+ 10-25 150-300 5 5 7 100 65 2 10 sot 18 iot 50 10-25 200-250 100-150 5 5 8 J 80 74 2 10 40f 18f iot 40 10-25 200-250 100-150 5 101/2 9 ' 50 129 III/4 1 15 50 25 71/ 2 50 10 100-150 80-100 8 6 10 3 50 125 10 1 15 50 25 71/2 50 10 100-150 80-100 8 6 11 3 50 121 2 1 5 75 15 15 75 111/2 225 125 8 4 12 2 * Four-girder ladle crane, t On each trolley. % Divided equally between 2 motors for series-parallel control. 1. Pawling & Harnischfeger; 2. Alliance Mach. Co.; 3. Morgan En>- gineering Co.; 4. Midvale Steel Co., Phila.; 5. Homestead Steel Works, Munhall, Pa.; 6. Indiana Steel Co., Gary, Ind.; 7. Oregon Ry. & Nav. Co., Portland, Ore.; 8. El Paso & S. W. Ry., El Paso, Tex.; 9. C. & E. I Ry., Danville, 111.; 10. 3d Ave. Ry., N. Y. City; 11. United Rys. Co., Baltimore; 12. Carnegie Steel Co., Youngstown, Ohio. A 150-ton Pillar-crane was erected in 1893 on Finnieston Quay, Glasgow. The jib is formed of two steel tubes, each 39 in. djam. and 90 ft. long. The radius of sweep for heavy lifts is 65 ft. The jib and its load are counterbalanced by a balance-box weighted with 100 tons of iron and steel punchings. In a test a 130-ton load was lifted at the rate of 4 ft. per minute, and a complete revolution made with this load in 5 minutes. Eng'g News, July 20, 1893. Compressed-air Traveling-cranes.— Compressed-air overhead travel- ing-cranes have been built by the Lane & Bodley Co., of Cincinnati. They are of 20 tons nominal capacity, each about 50 ft. span and 400 ft. length of travel, and are of the triple-motor type, a pair of simple reversing- engines being used for each of the necessary operations, the pair of engines for the bridge and the pair for the trolley travel being each 5-inch bore by 7-inch stroke, while the pair for hoisting is 7-inch bore by' 9-inch stroke. The air-pressure when required is somewhat over 100 pounds. The air- compressor is allowed to run continuously without a governor, the speed being regulated by the resistance of the air in a receiver. An auxiliary receiver is placed on each traveler, whose object is to provide a supply of air near the engines for immediate demands and independent of the hose connection. Some of the advantages said to be possessed by this type of crane are: simplicity; absence of all moving parts, excepting those required for a particular motion when that motion is in use; no danger from fire, leakage, electric shocks, or freezing; ease of repair; variable speeds and reversal without gearing; almost entire absence of noise; and moderate cost. Quay-cranes. — An illustrated description of several varieties of sta- tionary and traveling cranes, with results of experiments, is given in a paper on Quay-cranes in the Port of Hamburg by Chas. Nehls, Trans. A. S. C. E., 1893. Hydraulic Cranes, Accumulators, etc. — See Hydraulic Pressure Transmission, page 779, ante. ] Electric versus Hydraulic Cranes for Docks. — A paper by V. L. j Raven, in Trans. A. S. M. E., 1904, describes some tests of capacity and ; CRANES. 1169 efficiency of electric and hydraulic power plants for dock purposes at Mid- dlesbrough, Eng. In loading two cargoes of rails, weighing respectively 1210 and 1225 tons, the first was done with a hydraulic crane, in 7 hours, with 3584 lbs. of coal burned in the power station, and the second with an electric crane in 51/4 hours, with 2912 lbs. of coal. The total cost in- cluding labor, per 100 tons, was 327 pence with the hydraulic and 245 pence for the electric crane, a saving by the latter of 25 %. Loading and Unloading and Storage Machinery for coal, ore, etc., is described by G. E. Titcomb in Trans. A. S. M. E., 1908. The paper illustrates automatic ore unloaders for unloading ore from the hold of a vessel and loading it onto cars, and car-dumping machinery, by which a 50-ton car of coal is lifted, turned over and its contents discharged through a chute into a vessel. Methods of storage of coal and of re- loading it on cars are also described. Power Required for Traveling-Cranes and Hoists. — Ulrich Peters. in Machy, Nov. 1907, develops a series of formulae for the power re- quired to hoist and to move trolleys on cranes. The following is a brief abstract. Resistance to be overcome in moving a trolley or crane- bridge. Pi = rolling friction of trolley wheels, Pi = journal friction of wheels or axles, P3 = inertia of trolley and load. P = sum of these resistances = Pi + Pi+P 3 = (T+L) ( fr~yv*^ '+ rr|^) in which r = weight of trolley, L = load, f t = coeff. of rolling frictionrabout 0.002, (0.001 to 0.003 for cast iron on steel); / 2 = coeff. of journal friction, = 0.1 for start- ing and 0.01 for running, assuming a load on brasses of 1000 to 3000 lb. per sq. in.; f/ 2 is more apt to be 0.05 unless the lubrication is perfect. See Friction and Lubrication, W. K.l d = diam. of journal; D = diam. of wheels; v = trolley speed in ft. per min.; t = time in seconds in which the trolley under full load is required to come to the maximum speed. Horse-power = sum of the resistances X speed, ft. per min. -J- 33,000. Force required for hoisting and lowering: Fh = actual hoisting force, F = theoretical force or pull, L = load, v = speed in ft. per min. of the rope or chain, c = hoisting speed of the load L, c/v = transmission ratio of the hoist, e = efficiency = F /Fh. The actual work to raise the load per minute = Fhv = Lc = F v -s- e. The efficiency e is the product of the efficiencies of all the several parts of the hoisting mech- anism, such as sheaves, windlass, gearing, etc. Methods of calculating these efficiencies, with examples, are given at length in the original paper by Mr. Peters. Lifting Magnets. — (From data furnished by the Electric Controller and Mfg. Co., Cleveland, and the Cutler-Hammer Clutch Co., Milwaukee). Lifting magnets first came into use about 1898. They have had wide application for handling pig iron, scrap, castings, etc. A lifting magnet comprises essentially a magnet winding, a pole-piece, a shoe and a pro- tecting case, which is ribbed to afford ample radiating surface to dissi- pate the heat generated in operation. The winding usually consists of coils, each wound with copper ribbon and insulated with asbestos. The insulation must be designed to withstand a higher voltage than the line voltage, due to the inductive kick when the circuit is opened. The wear- ing plate, which takes the shocks incident to picking up the load, is usualljr made of manganese steel. The shape of the pole piece or lifting surface.of the magnet must be varied, as the same shape is not usually applicable to all classes of materials. For handling pig iron, scrap, etc., a concave pole surface is usually superior to a flat one, which is adapted to hand- ling plates or flat material of similar character, and which bear equally on the piece to be lifted at both the edge and center. A test of a lift- ing magnet made at the works of the Youngstown Sheet and Tube Co., in 1907, showed the following results: Total pig iron unloaded. 109,350 pounds; weight of average lift, 785 pounds; time required, 2 hours. 15 minutes; current on magnet, 1 hour 15 minutes; current required, 30 amperes. The No. 3 and No. 4 magnets are particularly fitted for use on steam- iriven locomotive cranes, and when so used are usually supplied with Current from a small steam-driven generator set mounted on the crane, ;team being drawn from the boiler of the crane. Nos. 5 and 6 are adapted "or use with overhead electric traveling cranes in cases wheje large lifts ;ind high speed of handling are essential. 1170 HOISTING AND CONVEYING. zes and Capacities of the Electric Controller & Mfg. Co. 'a Type S-A Lifting Magnets. (1909). Weight. Lb. 2,100 3,200 4,800 6,600 Average current at 220 volts. Amp. 11 27 35 45 Lifts in machine cast pig iron. Maximum lift. Average lift. Lb. 1,405 2,180 3,087 4,589 Lb. 750 1,250 1,800 2,600 Sizes and Capacities of Lifting Magnets (Cutler-Hammer), 1908. 10 35 50 Weight lb. 75 1,650 5,000 Maximum* Lifting Capacity, lb. 800 5,000 20,000 Average Lifting Capacity, lb. 100-300 500-1,000 1,000-2,000 Current Required at 220 volts, amperes. 1 15-18 30-35 Head room- required , ft. ♦This capacity can be obtained only under the most favorable con- ditions, with complete magnetic contact between the magnet and the piece to be lifted. The capacity of a lifting magnet in service depends on many other factors than the design of the magnet. Most important is the character of the material handled. Much more can be handled at a single lift with material like billets, ingots, etc.,. than with scrap, wire, pig iron etc The speed of the crane, from which the magnet is suspended, and the' distance it must transport the material are also important factors to De considered in calculating the capacity of a given magnet under given conditions The following results have been selected from a great num- be? of tests of the Electric Controller and Mfg. Co.'s No. 2 Type S magnets in commercial service, and represent what is probably average practice It should be borne in mind that the average lift is determined from a large number of lifts including lifts made from a full car of sa y w .iron, where the magnetic conditions are very favorable, and also the lean lifts where the car is nearly empty, and magnetic conditions unfavorable; the magnet can reach only a few pigs at one time ^on ^e tean^j. wghjj consequent heavv decrease in the size of the load. The average lilt is therefore less than the maximum lift in handling a given lot of material. mS?^tSftom an ordinary electric overhead traveling crane a magnet of the type used in these trials will handle from 20 to 30 tons per hour of the scrap used by open-hearth furnaces, If operated from a special fast crane, the amount may be somewhat increased. Average lifts in pounds for various materials are as follows: Skull P cracker balls up to 20,000; ingot (or if ground man places magnet two) each, 6,000; billet slabs, 900-6,000 . A The above weights depend on dimensions and whether in pile or stacked evenly. , . . ., 1 _„ Machine cast pig iron, 1,250; sand cast pig iron, 1,150. . These are values obtained in unloading railway cars, including lean 1 Machine cast pfg iron, 1,350; sand cast pig iron, 1,200. The above are average lifts from stockpile. . , Heavy melting stock (billets, crop ends of billets, rails or structural shan's 1250- boiler plate scrap, 1,100; farmers' scrap (harvesting mafhfnery parts, plow Joints, etc..), 900; small risers from steel castings 1 600- fine wire scrap, scrap tubing not over 3 ft. long, loose even or laminati?? Jcrap, 500; bundled scrap, 1,200; miscellaneous junk deal- ers' scrap, 4.00-80>'\ TELPHERAGE. 1171 Commercial Results with a 52-inch, 5,000 pound Magnet. (Electric Controller & Mfg. Co., 1908.) * 1. Machine cast pig handled from stock pile to charging boxes. 2. Bull heads, ditto. 3. Sand cast pig unloaded from car to stock pile. 4. Baled tin and wire unloaded from car to stock pile. 5. Boiler plate scrap handled from stock pile to charging boxes. 6. Farmers' scrap, com- prising knotters and butters from threshing and binding machines, sections of cutter bars from mowers, broken steel teeth from hay rakes, plow points, etc., from stock pile to charging boxes. 7. Small risers from steel castings, handled from stock pile to charging boxes. 8. Laminated plates from armatures and transformers, mixed sizes, from stock pile to charging boxes. 9. Cast iron sewer pipe, 3 feet diameter, weighing 2,000 pounds each, lifted from cars to flat boat. Each pipe had to be blocked and lashed to prevent washing overboard. 10. Pensylvania Railroad East River tunnel section castings, convex on one side, concave on other, weighing 4,000 pounds each. Handled from local float to barge for ship- ment. 11. Steel plate 1/2-inch X 10 inches X 6 feet inches handled from car to float. 12. Steel rails, 40 pounds per yard, 25 feet long. Handled from car to lighter, about 8 rails per lift. The above results of tests relate to the Electric Controller & Mfg. Co.'s No. 2 Type " S " magnet, 52 in. diameter and weighing 5200 lbs. and are the average of a large number of tests made at various plants between the years 1905 and 1908. This type of magnet is being super- seded by the No. 4 Type S-A magnet which is 43 in. diameter, weighs 3200 lbs. and gives substantially the same average lift. TELPHERAGE. Telpherage is a name given to a system of transporting materials in which the load is suspended from a trolley or small truck running on a cable or overhead rail, and in which the propelling force is obtained from an electric motor carried on the trolley. The trolley, with its motor, is called a "telpher." A historical and illustrated description of the system is given in a paper by C. M. Clark, in Trans. A. I. E. E., (1902. A series of circulars of the United Telpherage Co., New York, ishow numerous illustrations of the system in operation for handling different classes of materials. Telpherage is especially applicable for moving packages in warehouses, on wharfs, etc. The moving machin- ery consists of the telpher or the conveying power, with accompanying trailers; the portable electric hoist or the vertical elevating power, and ihe carriers containing the load. Among the accessories are brakes, Switches and controlling devices of many kinds. 1172 HOISTING AND CONVEYING. An automatic line is controlled by terminal and intermediate switches which are operated by the men who do the loading and unloading, no additional labor being required. A non-automatic line necessitates a boy to accompany the telpher. The advisability of using the non- automatic rather than the automatic line is usually determined by the distance between stations. COAL-HANDLING MACHINERY. The following notes and tables are supplied by the Link-Belt Co. In large boiler-houses coal is usually delivered from hopper-cars into a track-hopper, about 10 feet wide and 12 to 16 feet long. A feeder set under the track-hopper feeds the coal at a regular rate to a crusher, which reduces it to a size suitable for stokers. After crushing, the coal is elevated or conveyed to overhead storage- bins. Overhead storage is preferred for several reasons: 1. To avoid expensive wheeling of coal in case of a breakdown of the coal-handling machinery. 2. To avoid running the coal-handling machinery continuously. 3. Coal kept under cover indoors will not freeze in winter and clog the supply-spouts to the boilers. 4. It is often cheaper to store overhead than to use valuable ground- space adjacent to the boiler-house. 5. As distinguished from vault or outside hopper storage, it is cheaper to build steel bins and supports than masonry pits. Weight of Overhead Bins. — Steel bins of approximately rectangular cross-section, say 10 X 10 feet, will weigh, exclusive of supports, about one-sixth as much as the contained coal. Larger bins, with sloping bottoms, may weigh one-eighth as much as the contained coal. Bag bottom bins of the Berquist type will weigh about one-twelfth as much as the contained coal, not including posts, and about one-ninth as much, including posts. Supply-pipes from Bins. — The supply-pipes from overhead bins to the boiler-room floor, or to the stoker-hoppers, should not be less than 12 inches in diameter. They should be fitted at the top with a flanged cast- ing and a cut-off gate, to permit removal of the pipe when the boilers are to be cleaned or repaired. Types of Coal Elevators. — Coal elevators consist of buckets of various shapes attached to one or more strands of link-belting or chain, or to rubber belting. The buckets may either be attached continuously or at intervals. The various types are as follows: Continuous bucket elevators consist usually of one strand of chain and two sprocket-wheels with buckets attached continuously to the chain. Each bucket after passing the head wheel acts as a chute to direct the flow from the next bucket. This type of elevator will handle the larger sizes of coal. It runs at slow speeds, usually from 90 to 1.76 feet per min- ute, and has a maximum capacity of about 120 tons per hour. Centrifugal discharge elevators consist usually of a single strand of chain, with the buckets attached thereto at intervals. They are used to handle the smaller sizes of coal in small quantities. They run at high speeds, usually 34 to 40 revolutions of the head wheel per minute, and have a capacity up to 40 tons per hour. Perfect discharge elevators consist of two strands of chain, with buckets at intervals between them. A pair of idlers set under the head wheels cause the buckets to be completely inverted, and to make a clean delivery into the chutes at the elevator head. This type of elevator is useful in handling material which tends to cling to the buckets. It runs at slow speeds, usually less than 150 feet per minute. The capacity depends on the size of the buckets. Combined Elevators and Conveyors are of the following types: Gravity discharge elevators, consisting of two strands of chain, with spaced V-shaped buckets fastened between them. After passing the head wheels the buckets act as conveyor-flights and convey the coal in a trough to any desired point. This is the cheapest type of combined elevator and conveyor, and is economical of power. A machine carrying 100 tons of coal per hour, in buckets 20 inches wide, 10 inches deep, and 24 inches long, COAL-HANDLING MACHINERY. 1173 spaced 3 feet apart, requires 5 H.P. when loaded and 1 1/2 H.P. when empty for each 100 feet of horizontal run, and 1/9 H.P. for each foot of vertical lift. Rigid bucket-carriers consist of two strands of chain with a special bucket rigidly fastened between them. The buckets overlap and are so shaped that they will carry coal around three sides of a rectangle. The coal is carried to any desired point and is discharged by completely inverting the bucket over a turn-wheel. Pivoted bucket-carriers consist of two strands of long pitch steel chain to which are attached, in a pivotal manner, large malleable iron or steel buckets so arranged that their adjacent lips are close together or overlap. Overlapping buckets require special devices for changing the lap at the corner turns. Carriers in which the buckets do not overlap should be fitted with auxiliary pans or buckets, arranged in such a manner as to catch the spill which falls between the lips at the loading point, and so shaped as to return the spill to the buckets at the corner turns. Pivoted bucket-carriers will carry coal around four sides of a rectangle, the buckets being dumped on the horizontal run by striking a cam suitably placed. Buckets for these carriers are usually of 2 ft. pitch, and range in width from 18 in. to 48 in. They run at low speeds, usually not over 50 ft. per minute, 40 ft. per minute being most usual. At the latter speed, the capacities when handling coal vary from 40' tons per hour for the 18 in. width to 120 tons for the 48 in. width. On account of the superior con- struction of these carriers and the slow speed at which they .run, they are economical of power and durable. The rollers mounted on the chain • joints are usually 6 in. diameter, but for severe duty 8-in. rollers are often used. It is usual to make these hollow to carry a quantity of oil for internal lubrication. Coal Conveyors. — Coal conveyors are of four general types, viz., scraper or flight, bucket, screw, and belt conveyors. The flight conveyor consists of a trough of any desired crots-section and a single or double strand of chain carrying scrapers or flights of approxi- mately the same shape as the trough. The flights push the coal ahead of them in the trough to any desired point, where it is discharged through openings in the bottom of the trough. • For short, low-capacity conveyors, malleable link hook-joint chains are used. For heavier service, malleable pin-joint chains, steel link chains, or monobar, are required. For the heaviest service, two strands of steel link chain, usually with rollers, are used. Flight conveyors are of three types: plain scraper, suspended flight, and roller flight. In the plain scraper conveyor, the flight is suspended from the chain and drags along the bottom of the trough. It is of low first cost and is useful where noise of operation is not objectionable. It has a maximum capacity of about 30 tons per hour, and requires more power than either of the other two types of flight conveyors. Suspended flight conveyors use one or two strands of chain. The flights are attached to cross-bars having wearing-shoes at each end. These wear- ing-shoes slide on angle-iron tracks on each side of the conveyor trough. The flights do not touch the trough at any point. This type of conveyor is used where quietness of operation is a consideration. It is of higher first cost than the plain scraper conveyor, but requires one-fourth less power for operation. It is economical up to a capacity of about 80 tons per hour. The roller flight conveyor is similar to the suspended flight, except that the wearing-shoes are replaced by rollers. It is highest in first cost of all the flight conveyors, but has the advantages of low power consumption (one-half that of the scraper), low stress in chain, long life of chain, trough, and flights, and noiseless operation. It has an economical maximum capacity of about 120 tons per hour. The following formula gives approximately the horse-power at the head wheel required to operate flight conveyors: H.P. = (ATL + BWS) + 1000. T = tons of coal per hour; L = length of conveyor in feet, center to center; W = weight of chain, flights, and shoes (both runs) in pounds; V3 •-a e © c ~~ o "3 ftN a < 02 t-,° £ 5 § c < ||1 1 < III CO Ft. Ft. Ft. 5 2° 52' 140 55 28° 49' 1003 no 47° 44' 1516 10 5° 43' 240 60 30° 58' 1067 120 50° 12' 1573 15 8° 32' 336 65 33° 02' 1128 130 52° 26' 1620 20 11° 10' 432 70 35° 00' 1185 140 54° 28' 1663 25 14° 03' 527 75 36° 53' 1238 150 56° 19 7 1699 30 16° 42' 613 80 38° 40' 1287 160 58° 00' 1730 35 19° 18' 700 85 40° 22' 1332 170 59° 33' 1758 40 21° 49' 782 90 42° 00' 1375 180 60° 57' 1782 45 24° 14' 860 95 43 o 32 / 1415 190 62° 15' 1804 50 26° 34' 933 100 45° 00' 1450 200 63° 27' 1822 The above table is based on an allowance of 40 lb. per ton for rolling friction, but an additional allowance must be made for stress due to the weight of the rope proportional to the length of the plane. A factor of safety of 5 to 7 should be taken. In hoisting the slack-rope should be taken up gently before beginning the lift, otherwise a severe extra strain will be brought on the rope. V. Wire-rope Tramways. — The methods of conveying products on a suspended rope tramway find especial application in places where a mine is located on one side of a river or deep ravine and the loading station on the other. A wire rope suspended between the two stations forms the track on which material in properly constructed " carriages " or " buggies" is transported. It saves the construction of a bridge or trestlework and is practical for a distance of 2000 feet without an intermediate support. There are two distinct classes of rope tramways: 1180 HOISTING AND CONVEYING. 1. The rope is stationary, forming the track on which a bucket holding the material moves forward and backward, pulled by a smaller endless wire rope. 2. The rope is movable, forming itself an endless line, which serves at the same time as supporting track and as pulling rope. Of these two the first method has found more general application, and is especially adapted for long spans, steep inclinations, and heavy loads The second method is used for long distances, divided into short spans and is only applicable for light loads which are to be delivered at regular intervals. For detailed descriptions of the several systems of wire-rope transporta- tion, see circulars of John A. Roebling's Sons Co., The Trenton Iron Co., A. Leschen & Sons Rope Co. See also paper on Two-rope Haulage Sys- tems, by R. Van A. Norris, Trans. A. S. M. E., xii. 626. In the Bleichert System of wire-rope tramways, in which the track rope is stationary, loads up to 2000 lb. are carried at a speed cf 3 to 4 miles per hour. While the average spans on a level are from 150 to 200 ft., in cross- ing rivers, ravines, etc., spans up to 1500 ft. are frequently adopted. In a tramway on this system at Bingham, Utah, the total length of the line is 12,700 ft. with a fall of 1120 ft. The line operates by gravity and carries 35 tons per hour. The cost of conveying on this carrier is 73/4 cents per ton of 2000 lb. for labor and repairs, without any apparent deterioration in the condition of track cables and traction rope. The Aerial Wire-rope Tramway of A. Leschen & Sons Co. is of the double-rope type, in which the buckets travel upon stationary track cables and are propelled by an endless traction rope. The buckets are attached to the traction rope by means of clips — spaced according to the desired tonnage. The hold on the rope is positive, but the clip is easily removable. The bucket is held in its normal position in the frame by two malleable iron latches — one on each side. A tripping bar engages these latches at the unloading terminal when the bucket dis- charges its material. This operation is automatic and takes place while the carriers are moving. At the loading terminal, the bucket is auto- matically returned to its normal position and latched. Special carriers are provided for the accommodation of any class of material. At each of the terminal stations is alO-ft. sheave wheel around which the trac- tion rope passes, these wheels being provided with steel grids for the control of the traction rope. When the loaded carriers travel down grade and the difference in elevation is sufficient; this tramway will operate by the force due to gravity, otherwise the power is applied to the sheaves through bevel gearing. Numerous modifications of the system are in use to suit different conditions. An Aerial Tramway 21.5 miles long, with an elevation of the loading end above the discharging end of 11,500 ft., built by A. Bleichert & Co. for the government of the Argentine Republic, connecting the mines of La Mejicana with the town of Chilecito, is described by Wm. Hewitt in Indust. Eng., Aug. 15, 1909. Some of the inclinations are as much as 45 deg., there are some spans nearly 3000 ft. long, and there is a tunnel nearly 500 ft. long. The line is divided into eight sections, each with an independent traction rope. The gravity of the descending loaded carriers is sufficient to make the line self-operating when it is once set in motion, but in order to ensure full control, and to provide for carrying four tons upward while the descending carriers are empty, four steam engines are installed, one for each two sections. The carriers hold 10 cu. ft., or about 1100 lbs. of ore. The speed is 500 ft. per minute, and the interval between carriers 45 seconds. The stress in the traction rope is as high as 11,000 lbs. in some sections. General Formulae for Estimating the Deflection of a Wire Cable Corresponding to a Given Tension. (Trenton Iron Co., 1906.) Let s = distance between supports or span AB; m and n = arms into which the span is divided by a vertical through the required point of deflection x, m representing the arm corresponding to the loaded side; y = horizontal distance from load to point of support corresponding with m; w — wt. of rope per ft.; g = load; t = tension; h = required deflection at any point z; all measures being in feet and pounds. WIEE-ROPE HAULAGE. 1181 h\ Fig. 184. For deflection due to rope alone, . mnw , ws 2 . . . ft = . at x, or -~- at center of span. For deflection due to load alone, h = —~ at x, or — . at center of span. If V = V2 s, ft = —, at .r, or j- at center of span. ^at:r,orf fi ts ' 4t If // = ?», ft = —7 — at a*, or —. at center of span. For total deflection, , wmns + 2 gny , ws 2 + 4 gy . , . ft = —, — - — at x, or - — —7 — - at center of span. T , , . , wmn + gn , ws 2 + 2 gs . . If y = V2 s, ft = —, — - at x, or ^-7 at center of span. _. . wmns + 2 gmn . ids 2 + 2 gs , . . If y = m, ft = —: — - — at x, or — -, at center of span. 2 is St If the tension is required for a given deflection, transpose t and ft in above formulae. Suspension Cableways or Cable Hoist-conveyors. (Trenton Iron Co.) In quarrying, rock-cutting, stripping, piling, dam-building, and many other operations where it is necessary to hoist and convey large individual loads economically, it frequently happens that the application of a system of derricks is impracticable, by reason of the limited area of their effi- ciency and the room which they occupy. To meet such conditions cable hoist-conveyors are adopted, as they can be operated in clear spans up to 1500 ft., and in lifting individual loads up to 15 tons. Two types are made — ■ one in which the hoisting and conveying are done by separate running ropes, and the other applicable only to inclines in which the carriage descends by gravity, and but one running rope is required. The moving of the carriage in the former is effected by means of an endless rope, and these are commonly known as " endless-rope " hoist-conveyors to distinguish them from the latter, which are termed " inclined " hoist- conveyors. The general arrangement of the endless-rope hoist-conveyors consists of a main cable passing over towers, A-frames or masts, as may be most convenient, and anchored firmly to the ground at each end, the requisite tension in the cable being maintained by a turnbuckle at one anchorage. Upon this cable travels the carriage, which is moved back and forth over the line by means of the endless rope. The hoisting is done by a separate rope, both ropes being operated by an engine specially designed for the purpose, which may be located at either end of the line, and is constructed in such a way that the hoisting-rope is coiled up or paid out automatically as the carriage is moved in and out. Loads may be picked up or discharged at any point along the line. Where sufficient inclination can be obtained in the main cable for the carriage to descend by gravity, and the loading and unloading are done at fixed points, the endless rope can be dispensed with. The carriage, which is similar in construction to the carriage used in the endless-rope cableways, is arrested in its descent by a 1182 HOISTING AND CONVEYING. stop-block, which may be clamped to the main cable at any desired point, the speed of the descending carriage being under control of a brake on the engine^drum. A Double-suspension Cableway, carrying loads of 15 tons, erected near Williamsport, Pa., by the Trenton Iron Co., is described by E. G. Spilsbury in Trans. A. I. M. E t( xx. 766. The span is 733 ft., crossing the Susque- hanna River. Two steel cables, each 2 in. diam^ are used. On these cables runs a carriage supported on four wheels and moved by an endless cable 1 inch in diam. The load consists of a cage carrying a railroad-car loaded with lumber, the latter Weighing about 12 tons. The power is furnished by a 50-H.P. engine, and the trip across the river is made in about three minutes. A hoisting cableway on the endless-rope system, erected by the Lidger- wood Mfg. Co., at the Austin Dam, Texas, had a single span 1350 ft. in length, with main cable 21/2 in. diam., and hoisting-rope 13/ 4 in. diam. Loads of 7 to 8 tons were handled at a speed of 600 to 800 ft. per minute. Another, of still longer span, 1650 ft., was erected by the same company at Holyoke, Mass., for use in the construction of a dam. The main cable is the Elliott or locked-wire cable, having a smooth exterior. In the con- struction of the Chicago Drainage Canal twenty cableways 1 , of 700 ft. span and 8 tons capacity, were used, the towers traveling on rails, Tension required to Prevent Slipping of Rope on Drum. (Trenton Iron Co., 1906.) — The amount of artificial tension to be applied in an endless rope to prevent slipping on the driving-drum depends on the char- acter of the drum, the condition of the rope and number of laps which it makes. If T and S represent respectively the tensions in the taut and slack lines of the rope; W, the necessary weight to be applied to the tail- sheave; R, the resistance of the cars and rope, allowing for friction; n, the number of half-laps of the rope on the driving-drum; and /, the coefficient of friction, the following relations must exist to prevent slipping: : St/ nn , W = T+ S, and R -- from which we obtain W ■■ efnn_ -R, in which e = 2.71828, the base of the Naperian system of logarithms. The following are some of the values of /: Dry. Wet. Wire-rope on a grooved iron drum. ... 0. 120 0.085 Wire-rope on wood-filled sheaves 0. 235 0. 170 Wire-rope on rubber and leather filling 0.495 0.400 The importance of keeping the rope dry is evident from these figures. e fnrr j j The values of the coefficient — : . corresponding to the above values e fnn_ t off, for one up to six half-laps of the rope on the driving-drum or sheaves, are as follows: Greasy. 0.070 0.140 0.205 / n - Number of Half-laps on Driving-wheel. \ 2 3 4 5 6 0.070 9.130 4.623 3.141 2.418 1.999 1.729 0.085 7.536 3.833 2.629 2.047 1.714 1.505 0.120 5.345 2. 777 1.953 1.570 1.358 1.232 0.140 4.623 2.418 1.729 1.416 1.249 1.154 0.170 3.833 2.047 1.505 1.268 1.149 1.085 0.205 3.212 1.762 1.338 1.165 1.083 1.043 0.235 2.831 1.592 1.245 1.110 1.051 1.024 0.400 1.795 1.176 1.047 1.013 1.004 1.001 1.538 1.093 1.019 1.004 r .001 TRANSMISSION OF POWER BY WIRE ROPE. 1183 r When the rope is at rest the tension is distributed equally on the two lines of the rope, but when running there will be a difference in the tensions of the taut and slack lines equal to the resistance, and the values of T and S may be readily computed from the foregoing formulae. The increase in tension in the endless rope, compared with the main rope of the tail-rope system, where the stress in the rope is equal to the resist- ance, is about as follows: n= 12 3 4 5 6 Increase in tension in endless rope, compared with direct stress % 40 9 21/3 2/3 1/5 1/ 10 These figures are useful in determining the size of rope. For instance, if the rope makes two half-laps on the driving drum, the strength of the rope should be 9% greater than a main rope in the tail-rope syste.n. Taper Ropes of Uniform Tensile Strength. — The true form of rope is not a regular taper but follows a logarithmic curve, the girth rapidly increasing toward the upper end. Mr. Chas. D. West gives the following formula, based on a breaking strain of 80,000 lb. per sq. in. of the rope, core included, and a factor of safety of 10: log G = i^-^3680 -f log g, in which F = length in fathoms, and G and g the girth in inches at any two sections F fathoms apart. The girth g is first calculated for a safe strain of 8000 lb. per sq. in., and then G is obtained bv the formula. For a mathematical investigation see The Engineer, April, 1880, p. 267. TRANSMISSION OF POWER BY WIRE ROPE. The following notes have been furnished to the author by Mr. Wm, Hewitt, Vice-President of the Trenton Iron Co, (See also circulars of the Trenton Iron Co. and of the John A. Roebling's Sons Co., Trenton, N. J.; " Transmission of Power by Wire Ropes," by A. W. Stahl, Van Nostrand's Science Series, No. 28; and Reuleaux's Constructor.) The load stress or working tension should not exceed the difference between the safe stress and the bending stress as determined by the table on page 1185. The approximate strength of iron-wire rope composed of wires hav- ing a tensile strength of 75,000 to 90,000 lbs. per sq. in. is half that of cast-steel rope composed of wires of a tensile strength of 150,000 to 190,000 lbs. per sq. in. Extra strong steel wires have a tensile strength of 190,000 to 225,000 and plow-steel wires 225,000 to 275,000 lbs. per sq. in. The 19-wire rope is more flexible than the 7-wire, and for the same load stress may be run around smaller sheaves, but it is not as well adapted to withstand abrasion or surface wear. The working tension may be greater, therefore, as the bending stress is less; but since the tension in the slack portion of the rope cannot be less than a certain proportion of the tension in the taut portion, to avoid slipping, a ratio exists between the diameter of sheave and the wires composing the rope corresponding to a maximum safe working tension. This ratio depends upon the number of laps that the rope makes about the sheaves, and the kind of filling in the rims or the character of the material upon which the rope tracks. For ordinary purposes the maximum safe stress should be about one- third the ultimate, and for shafts and elevators about one-fourth the ulti- mate. In estimating the stress due to the load for shafts and elevators allowance should be made for the additional stress due to acceleration in starting. For short inclined planes not used for passengers a factor of safety as low as 2 1/2 is sometimes used, and for derricks, in which large sheaves cannot be used, and long life of the rope is not expected, the factor of safety may be as low as 2. 1184 TRANSMISSION OF POWER BY WIRE ROPE. The Seale wire rope is made of six strands of 19 wires, laid 9 around 9 around 1, the intermediate layer being smaller than the others. It is intermediate in flexibility between the 7-wire and the ordinary 19-wire rope. Approximate Breaking Strength of Steel-Wire Ropes. 6 strands of 19 wires each. 6 strands of 7 wires each. a o ni • Approximate breaking fi? Approximate breaking Wt. stress, lbs O r s Wt. stress, lbs. . a ft., lbs. Cast steel. Extra strong steel. Plow steel. ft., lbs. Cast steel. Extra strong steel. Plow steel. 21/4 8.00 312,000 364,000 416,000 H/9 3.55 136,000 158,000 182,000 2 6.30 248,000 288,000 330,000 1 3/8 3.00 116,000 136,000 156,000 N/ 4 4.85 192,000 224,000 256,000 U/4 2.45 96,000 112,000 128,000 l>/8 4.15 168,000 194,000 222,000 U/8 2.00 80,000 92,000 106,000 IV? 3.55 144,000 168,000 192,000 1 1.58 64,000 74,000 84,000 N/8 3.00 124,000 144,000 164,000 Vh 1.20 48,000 56,000 64,000 U/4 2.45 100,000 116,000 134,000 3/ 4 0.89 37,200 42,000 48,000 iVs 2.00 84,000 98,000 112,0 i U/18 0.75 31,600 36,800 42,000 l 1.58 68,000 78,000 88,000 5/8 0.62 26,400 30,200 34,000 V/8 1.20 52,000 60,000 68,000 »/lfl 0.50 21,200 24,600 28,000 V4 0.89 38,800 44,000 50,000 l/o 0.39 16,800 19,400 22,000 W8 0.62 27,200 31,600 36,000 7/1 ft 0.30 13,200 15,000 17,100 »/l« 0.50 22,000 25,400 29,000 3/8 0.22 9,600 11,160 12,700 V2 7/6 3/8 39 17,600 13,600 20,200 15,600 22,800 17,700 13,100 5/16 9 /32 15 6,800 5,600 7,760 6,440 0.30 125 0.22 10,000 11,500 ■Vifi 0.15 6,800 8,100 V4 0.10 4,800 5,400 The sheaves (Fig. 185) are usually of cast iron, and are made as light as possible consistent with the requisite strength. Various materials + sfit'-^-o nave been used for fillm g tne bottom of the 't \ I a Section groove, such as tarred oakum, jute yarn, J a ! a ofRim hard wood, India-rubber, and leather. The filling which gives the best satisfaction, how- ^ ever, in ordinary transmissions consists of m J|a segments of leather and blocks of India- jr j§^3§L of Arm 111 rubber soaked in tar and packed alternately T i f Mm M ' W in tne g roove - Where the working tension v is very great, however, the wood filling is to be preferred, as in the case of long-dis- tance transmissions where the rope makes several' laps about the sheaves, and is run at a comparatively slow speed. The Bending Stress is determined by the formula *- Ea Fig. 185. ' 2.06 (R -s- d)+ C k = bending stress in lbs.; E = modulus of elasticity = 28,500,000: =» aggregate area of wires, sq. ins.; R = radius of bend; d = diam, of /ires, ins. For 7-wire rope d=i/9 diam. of rope; C = 9.27. " 19-wire " d = Vi5 " " " ; C = 15.45. " the Seale cabled = 1/12 " " " ; C = 12.36. From this formula the tables below have been calculated. TRANSMISSION OF POWER BY WIRE ROPE. 1185 Bending Stresses, 7-wire Rope. Diam. bend. 24 36 48 60 72 84 96 108 120 132 Diam. Rope. Hi 826 553 412 333 277 238 208 185 166 151 9 /32 1,120 750 563 451 376 323 282 251 226 206 5/16 1,609 1,078 810 649 541 464 406 361 325 296 3/8 2,774 1,859 1,398 1,120 934 801 702 624 562 511 7/16 4,385 2,982 2,217 1,777 1,482 1,272 1,113 990 892 811 V2 6,200 4,161 3,131 2,510 2,095 1,797 1,574 1,400 1,260 1,146 9 /l6 9,072 6,095 4,589 3,679 3,071 2,635 2,308 2,053 1,848 1,681 5/8 8,547 6,438 5,164 4,310 3,699 3,240 2,882 2,595 2,360 U /l6 10,922 8,230 6,603 5,513 4,731 4,144 3,687 3,320 3,020 3/4 14,202 10,706 8,591 7,174 6,158 5,394 4,799 4,322 3,931 7/8 22,592 17,045 13,685 11,431 9,815 8,599 7,651 6,892 6,269 1 25,476 20,464 17,100 14 686 12 869 11 452 10 317 9,386 'Vs 36,289 29,165 24,416 20,942 18,355 16 336 14 718 13,391 11/ 4 40,020 33,464 28,754 25,206 22,437 20,216 18,396 13/8 44,551 38,290 33,571 29,888 26,933 24,510 U/ 2 57,835 49,718 43,599 38,821 34,987 31,842 Bending Stresses, 19-wire Rope. Diam. Bend. 12 24 36 48 60 72 84 96 108 120 Diam. Rope. V4 993 502 336 252 202 168 144 126 112 101 5/16 1,863 944 632 475 380 317 272 238 212 191 3/8 2 771 1,406 942 708 567 473 406 355 316 285 7/16 4 859 2,473 1,658 1,247 1,000 834 716 627 557 502 V2 7,125 3,635 2,440 1,836 1,472 1,228 1,054 923 821 739 9 /l6 5,319 3,573 2,690 2,157 1,800 1,545 1,353 1,203 1,084 5/8 7,452 5,011 3,774 3,027 2,526 2,169 1,900 1,690 1,522 U/16 9,767 6,572 4,953 3,973 3,317 2,847 2,494 2,219 1,998 3/4 12,512 8,427 6,352 5,098 4,257 3,654 3,201 2,848 2,565 7/8 19,436 13,111 9,891 7,941 6,633 5,696 4,990 4,440 3,999 1 29,799 20,136 15,205 12,214 10,206 8,766 7,681 6,836 '6,158 U/8 11/4 28,153 21,276 17,099 14,293 12,278 10,761 9,578 8,689 38,034 28,766 23,130 19,340 16,618 14,567 12,967 11,(83 J 3/8 51,609 39,067 31,430 26,290 22,594 19,811 17,637 15,893 M/2 15/8 13/4 17/8 2 66,065 50,049 40,284 33,707 28,976 25,410 22,625 20,390 62,895 50,647 42,391 36,450 31,969 28,470 25,661 79,749 64,252 53,798 46,270 40,590 36,152 32,589 97,018 78,202 65,500 56,347 49,438 44,039 39,701 94,016 78,769 67,778 59,478 52,989 47,777 21/4 134,319 112,611 96,943 85,103 75,F40 68,396 2V2 154,870 133,386 117,137 104,417 94,189 Horse-Power Transmitted. — The general formula for the amount of power capable of being transmitted is as follows: H.P. = [cd 2 - 0.000006 (w+ g t + g 2 )]v; in which d = diameter of the rope in inches, v = velocity of the rope in feet per second, w = weight of the rope, <7i = weight of the terminal sheaves and shafts, gi = weight of the intermediate sheaves and shafts (all in lbs.), and c = a constant depending on the material of the rope, the filling in the grooves of the sheaves, and the number of laps about the sheaves or drums, a single lap meaning a half-lap at each end. The values of c for one up to six laps for steel rope are given in the following table: 1186 TRANSMISSION OF POWER BY WIRE ROPE. Number of laps about sheaves or drums. c = for steel rope on 1 2 3 4 5 6 5.61 6.70 9.29 8.81 9.93 11.95 10.62 11.51 12.70 11.65 12.26 12.91 12.16 12.66 12.97 12 56 Wood 12 83 Rubber and leather.. 13.00 The values of c for iron rope are one half the above. When more than three laps are made, the character of the surface in contact is immaterial as far as slippage is concerned. From the above formula we have the general rule, that the actual horse-power capable of being transmitted by any wire rope approximately equals c times the square of the diameter of the rope in inches, less six mil- lionths the entire weight of all the moving parts, multiplied by the speed of the rope, in feet per second. Instead of grooved drums or a number of sheaves, about which the rope makes two or more laps, it is sometimes found more desirable, especially where space is limited, to use grip-pulleys. The rim is fitted with a continuous series of steel jaws, which bite the rope in contact by reason of the pressure of the same against them, but as soon as relieved of this pressure they open readily, offering no resistance to the egress of the rope. In the ordinary or " flying " transmission of power, where the rope makes a single lap about sheaves lined with rubber and leather or wood, the ratio between the diameter of the sheaves and the wires of the rope, corresponding to a maximum safe working tension, is: For 7-wire rope, steel, 79.6; iron, 160.5. For 12-wire rope, steel, 59.3; iron, 120. For 19- wire rope, steel, 47.2; iron, 95.8. Diameters of Minimum Sheaves in Inches, Corresponding to a Maximum Safe Working Tension. Diameter Steel. Iron. of Rope, In. 7-Wire. 12-Wire. I9-Wlre. 7-Wire. 12-Wire. 19-Wire. -V4 20 15 12 40 30 24 ¥*6 25 19 15 50 38 30 3/8 30 22 18 60 45 36 7 /l6 35 26 21 70 53 42 V2 40 30 24 80 60 48 »/l6 45 33 27 90 68 54 5/8 50 37 30 100 75 60 U/16 55 41 32 110 83 66 3/ 4 60 44 35 120 90 72 7/8 70 52 41 140 105 84 t 80 59 47 160 120 96 Assuming the sheaves to be of equal diameter, and of the sizes in the above table, the horse-power that may be transmitted by a steel rope making a single lap on wood-filled sheaves is given in the table on the next page. The transmission of greater horse-powers than 250 is impracticable with filled sheaves, as the tension would be so great that the filling would quickly cut out, and the adhesion on a metallic surface would be insuffi- cient where the rope makes but a single lap. In this case it becomes necessary to use the Reuleaux method, in which the rope is given more than one lap, as referred to below, under the caption " Long-distance Transmissions." TRANSMISSION OF POWER BY WIRE ROPE. 1187 Horse-power Transmitted by a Steel Rope on Wood-filled Sheaves. Veloci ty of Rope in Feet per Second of Rope, In. 10 20 30 40 50 60 70 80 90 100 Vi 4 8 13 17 21 25 28 32 37 40 5 /l6 7 13 20 26 33 40 44 51 57 62 3/8 10 19 28 38 47 56 64 73 80 89 7/16 13 26 38 51 63 75 88 99 109 121 V 3 17 34 51 67 83 99 115 130 144 159 9 /l6 22 43 65 86 106 128 147 167 184 203 5 /8 27 53 79 104 130 155 179 203 225 247 %6 32 38 52 68 63 76 104 ,35 95 103 156 202 126 150 206 157 186 186 223 217 245 3/4 7 /8 1 The horse-power that may be transmitted by iron ropes is one-half of the above. This table gives the amount of horse-power transmitted by wire ropes under maximum safe working tensions. In using wood-lined sheaves, therefore, it is well to make some allowance for the stretching of the rope, and to advocate somewhat heavier equipments than the above table would give; that is, if it is desired to transmit 20 horse-power, for in- stance, to put in a plant that would transmit 25 to 30 horse-power, avoid- ing the necessity of having to take up a comparatively small amount of stretch. On rubber and leather filling, however, the amount of power capable of being transmitted is 40 per cent greater than for wood, so that this filling is generally used, and in this case no allowance need be made for stretch, as such sheaves will likely transmit the power given by the table, under all possible deflections of the rope. Under ordinary conditions, ropes of seven wires to the strand, laid about a hemp core, are best adapted to the transmission of power, but conditions often occur where 12- or 19-wire rope is to be preferred, as stated below, under " Limits of Span." Deflections of the Rope. — The tension of the rope is measured by the amount of sag or deflection at the center of the span, and the deflec- tion corresponding to the maximum safe working tension is determined by the following formulae, in which S represents the span in feet: Steel Rope. Iron Rope. Def. of still rope at center, in feet . .h = .00004 ,S 2 h = .00008 S 2 driving " M " ...hi =. 000025 S* h t = .00005 S 2 slack " " "...//•> = .0000875 ,S 2 h% = .00017 5S 2 limits of Span. — On spans of less than sixty feet, it is impossible to splice the rope to such a degree of nicety as to give exactly the required deflection, and as the rope is further subject to a certain amount of stretch, it becomes necessary in such cases to apply mechanical means for producing the proper tension in order to avoid frequent splicing, which is very objectionable: but care should always be exercised in using such tightening devices that they do not become the means, in unskilled hands, of overstraining the rope. The rope also is more sensitive to every irregularity in the sheaves and the fluctuations in the amount of power transmitted, and is apt to sway to such an extent beyond the narrow limits of the required deflections as to cause a jerking motion, which is very injurious. For this reason on very short spans it is found desirable to use a considerably heavier rope than that actually required to transmit the power: or in other words, instead of a 7-wire rope cor- responding to the conditions of maximum tension, it is better to use a 19-wire rope of the same size wires, and to run this under a tension con- siderably below the maximum. In this way are obtained the advantages of increased weight and less stretch, without having to use larger sheaves, while the wear will oe greater in proportion to the increased surface. 1188 TRANSMISSION OF POWER BY WIRE ROPE. In determining the maximum limit of span, the contour of the ground and the available height of the terminal sheaves must be taken into con- sideration. It is customary to transmit the power through the lower portion of the rope, as in this case the greatest deflection in this portion occurs when the rope is at rest. When running, the lower portion rises and the upper portion sinks, thus enabling obstructions to be avoided which otherwise would have to be removed, or make it necessary to erect very high towers. The maximum limit of span in this case is determined by the maximum deflection that may be given to the upper portion of the rope when running, which for sheaves of 10 ft. diameter is about 600 feet. Much greater spans than this, however, are practicable where the con- tour of the ground is such that the upper portion of the rope may be the driver, and there is nothing to interfere with the proper deflection of the under portion. Some very long transmissions of power have been effected in this way without an intervening support, one at Lockport, N.Y., having a clear span of 1700 feet. Long-distance Transmissions. — When the distance exceeds the limit for a clear span, intermediate supporting sheaves are used, with plain grooves (not filled), the spacing and size of which will be governed by the contour of the ground and the special conditions involved. The size of these sheaves will depend on the angle of the bend, gauged by the tangents to the curves of the. rope at the points of inflection. If the cur- vature due to this angle and the working tension, regardless of the size of the sheaves, as determined by the table on the next page, is less than that of the minimum sheave (see table p. 1186), the intermediate sheaves should not be smaller than such minimum sheave, but if the curvature is greater, smaller intermediate sheaves may be used. In very long transmissions of power, requiring numerous intermediate supports, it is found impracticable to run the rope at the high speeds maintained in " flying transmissions." The rope therefore is run under a higher working tension, made practicable by wrapping it several times about grooved terminal drums, with a lap about a sheave on a take-up or counter-weighted carriage, which preserves a constant tension in the slack portion. Inclined Transmissions. — When the terminal sheaves are not on the same elevation, the tension at the upper sheave will be greater than that at the lower, but this difference is so slight, in most cases, that it may be ignored. The span to be considered is the horizontal distance between the sheaves, and the principles governing the limits of span will hold good in this case, so that for very steep inclinations it becomes necessary to resort to tightening devices for maintaining the requisite tension in the rope. The limiting case of inclined transmissions occurs when one wheel is directly above the other. The rope in this case pro- duces no tension whatever on the lower wheel, while the upper is sub- ject only to the weight of the rope, which is usually so insignificant that it may be neglected altogether, and on vertical transmissions, therefore, mechanical tension is an absolute necessity. Bending Curvature of Wire Ropes. — The curvature due to any bend in a wire rope is dependent on the tension, and is not always the same as the sheave in contact, but may be greater, which explains how it is that large ropes are frequently run around comparatively small sheaves without detriment, since it is possible to place these so close that the bending angle on each will be such that the resulting curvature will not overstrain the wires. This curvature may be ascertained from the formula and table on the next page, which give the theoretical radii of curvature in inches for various sizes of ropes and different angles for one pound tension in the rope. Dividing these figures by the actual tension in pounds, gives the radius of curvature assumed by the rope in cases where this exceeds the curvature of the sheave. The rigidity of the rope or internal friction of the wires and core has not been taken into account in these figures, but the effect of this is insignificant, and it is on the safe side to ignore it. By the " angle of bend " is meant the angle between the tangents to the curves of the rope at the points of inflection. When the rope is straight the angle is 180°. For angles less than 160° the radius of curvature in most cases will be less than that corresponding to the safe working tension, and the proper size of sheave to use in such ROPE-DRIVING. 1189 cases will be governed by the table headed " Diameters of Minimum Sheaves Corresponding to a Maximum Safe Working Tension " on page 1186. Radius of Curvature of Wire Ropes in Inches for 1-lb. Tension. Formula: R= Ed^n -s- 5.25 t cos 1/2 S \ „ \ \ V l*p o \ 20 18 16 14 ^ ^~ ^s \ \ f/ | \ \ X \ 12 10 8 z ■$, -' ■V w y \ \ 12 10 8 6 4 2 Q N \ 1 / / N \ \ // / ' \ £ / s vo , .. 100 110 120 1.30 140. Velocity of Driving Rope in feet per second Fig. 186. side of the rope; hence the force for useful work is R = 2/ 3 (T — F); and the tension on the slack side to give the required adhesion is 1/3 (T — F). Hence t = (T - F)/Z + F (1) The sum of the tensions T and t is not the same at different speeds, as the equation (1) indicates. As F varies as the square of the velocity, there is, with an increasing speed of the rope, a decreasing useful force, and an increasing total tension, t, on the slack side. ROPE-DRIVING. 1191 With these assumptions of allowable strains the horse-power will be H= 2v (r-F)-i-(3X 550) (2) Transmission ropes are usually from 1 to 2 inches in diameter. A computation of the horse-power for four sizes at various speeds and under ordinary conditions, based on a maximum strain equivalent to 200 lbs. for a rope one inch in diameter, is given in Fig. 186. The horse-power of other sizes is readily obtained from these. The maxi- mum power is transmitted, under the assumed conditions, at a speed of about 80 feet per second. The wear of the rope is both internal and external; the internal is caused by the movement of the fibers on each other, under pressure in bending over the sheaves, and the external is caused by the slipping and the wedging in the grooves of the pulley. Both of these causes of wear are, within the limits of ordinary practice, assumed to be directly pro- portional to the speed. The rope is supposed to have the strain T constant at all speeds on the driving side, and in direct proportion to the area of the cross-section; hence the catenary of the driving side is not affected by the speed or by the diameter of the rope. The deflection of the rope between the pulleys on the slack side varies with each change of the load or change of the speed, as the tension equa- tion (1) indicates. The deflection of the rope is computed for the assumed value of T and t by the parabolic formula S = ~-=- + PD, S being the assumed strain T on the driving side, and t, calculated by equation (1), on the slack side. The tension t varies with the speed. Horse-power of Transmission Rope at Various Speeds. Computed from formula (2) given above. Speed of the Rope in feet per minute. l«d & 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 l/o 1.45 1.9 2.3 2,7 3 3.2 3.4 3.4 3.1 2.2 20 5/8 2.3 3.2 3.6 4.2 4.6 5.0 5.3 5.3 4.9 3.4 24 3/J 3.3 4.3 5 2 5.8 6.7 7 2 7,7 7 7 7.1 4.9 30 7/S 4.5 5.9 7.0 8.2 9.1 9 8 10.8 10,8 9.3 6.9 36 1 ™ 5.8 7.7 9.2 10.7 11.9 12,8 13.6 13.7 12.5 8.8 42 niA 9.2 12.1 14.3 16.8 18.6 20,0 21.2 21.4 19.5 13.8 54 i# 13.1 17.4 20.7 23.1 26.8 28.8 30.6 30.8 28.2 19.8 60 13/ 4 18 23.7 28.2 32.8 36.4 39 2 41,5 41 8 37.4 27,6 72 2 23.2 30.8 36.8 42.8 47.6 51.2 54.4 54.8 50 35.2 84 The following notes are from the circular of the C. W. Hunt Co.: For a temporary installation, it might be advisable to increase the work to double that given in the table. For convenience in estimating the necessary clearance on the driving and on the slack sides, we insert a table showing the sag of the rope at different speeds when transmitting the horse-power given in the pre- ceding table. When at rest the sag is not the same as when running, being greater on the driving and less on the slack sides of the rope. The sag of the driving side when transmitting the normal horse-power is the same no matter what size of rope is used or what the speed driven at, because the assumption is that the strain on the rope shall be the same at all speeds when transmitting the assumed horse-power, but on the slack side the strains, and consequently the sag, vary with the speed of the rope and also with the horse-power. The table gives the sag for three speeds. If the actual sag is less than given in the table, the rope is strained more than the work requires. This table is only approximate, and is exact only when the rope is running at its normal speed, transmitting its full load and strained to the assumed amount. All of these conditions are varying in actual work. 1192 ROPE-DRIVING. Sag op the Rope Between Pulleys. Distance between Driving Side. Slack Side of Rope. Pulleys in feet. All Speeds. 80 ft. per sec. 60 ft. per sec. 40 ft. per sec. 40 60 80 100 120 140 160 feet 4 inches " 10 , .... 5 .. 2 " " 2 " 11 " 3 " 10 " 5 " 1 feet 7 inches 1 " 5 " 2 " 4 " 3 " 8 " 5 " 3 " 7 " 2 " 9 " 3 " feet 9 inches 1 " 8 " 2 " 10 " 4 " 5 " 6 " 3 " 8 " 9 " 11 " 3 " feet 1 1 inches 1 " 11 " 3 " 3 " 5 " 2 " 7 " 4 " 9 " 9 " 14 " " The size of the pulleys has an important effect on the wear of the rope — the larger the sheaves, the less the fibers of the rope slide on each other, and consequently there is less internal wear of the rope. The pulleys should not be less than forty times the diameter of the rope for economical wear, and as much larger as it is possible to make them. This rule applies also to the idle and tension pulleys as well as to the main driving-pulley. The angle of the sides of the grooves in which the rope runs varies, with different engineers, from 45° to 60°. It is very important that the sides of these grooves should be carefully polished, as the fibers of the rope rubbing on the metal as it comes from the lathe tools will gradually break fiber by fiber, and so give the rope a short life. It is also neces- sary to carefully avoid all sand or blow holes, as they will cut the rope out with surprising rapidity. Tension on the Slack Part of the Rope. Speed of Rope, in feet Diameter of the Rope and Pounds Tension on the Slack Rope. per second. V2 5/8 3/4 7/8 1 U/4 M/2 l3/ 4 2 20 10 27 40 54 71 110 162 216 283 30 14 29 42 56 74 115 170 226 296 40 15 31 45 60 79 123 181 240 315 50 16 33 49 65 85 132 195 259 339 60 18 36 53 71 93 145 214 285 373 70 19 39 59 78 101 158 236 310 406 80 21 43 64 85 111 173 255 340 445 90 24 48 70 93 122 190 279 372 487 Much depends also upon the arrangement of the rope on the pulleys, especially where a tension weight is used. Experience shows that the increased wear on the rope from bending the rope first in one direction and then in the other is similar to that of wire rope. At mines where two cages are used, one being hoisted and one lowered by the same engine doing the same work, the wire ropes, cut from the same coil, are usually arranged so that one rope is bent continuously in one direction and the other rope is bent first in one direction and then in the other, in winding on the drum of the engine. The rope having the opposite bends wears much more rapidly than the other, lasting about three quarters as long as its mate. This difference in wear shows in manila rope, both in transmission of power and in coal-hoisting. The pulleys should be arranged, as far as possible, to bend the rope in one direction. Diameter of' Pulleys and Weight of Rope. Diameter of Smallest Diameter Length of Rope to Approximate Rope, of Pulleys, in allow for Splicing, Weight, in lbs. per in inches. inches. in feet. foot of rope. V2 20 6 0.12 5/8 24 6 0:18 3/ 4 30 7 0.24 7/8 36 8 0.32 1 42 9 0.49 11/4 54 10 0.60 U/2 60 12 0.83 13/4 72 13 1 .10 2 84 14 1.40 ROPE-DRIVING. 1193 For large amounts of power it is common to use a number of ropes lying side by side in grooves, each spliced separately. For lighter drives some engineers use one rope wrapped as many times around the pulleys as is necessary to get the horse-power required, with a tension pulley to take up the slack as the rope wears when first put in use. The weight put upon this tension pulley should be carefully adjusted, as the over- straining of the rope from this cause is one of the most common errors in rope-driving. We therefore give a table showing the proper strain on the rope for the various sizes, from which the tension weight to transmit the horse-power in the tables is easily deduced. This strain can be still further reduced if the horse-power transmitted is usually less than the nominal work which the rope was proportioned to do, or if the angle of groove in the pulleys is acute. With a given velocity of the driving-rope, the weight of rope required for transmitting a. given horse-power is the same, no matter what size rope is adopted. The smaller rope will require more parts, but the weight will be the same. Data of Manila Transmission Rope. From the " Blue Book " of The American Mfg. Co., New York. Length of Splice, ft. ft ill 9— ft o "3 a Q S -/• 4 to 2 5 to 25 2 to 1.67 4.17 to 3.85 5 5 to 4 1.89 3 3.7 to 2.86 1.79 2.78 4.35 6.67 6.67 to 5 3.33 14.3 to 12.5 20 Average Coefficients of Friction. — Journal of cast iron in bronze bearing; velocity 720 feet per minute; temperature 70° F.; intermittent feed through an oil-hole. (Thurston on Friction and Lost Work.) Pressures, pounds per square inch. Oils. 8 16 32 48 Sperm, lard, neat's-f t., etc. . Olive, cotton-seed, rape, etc. .159 to .250 .160 to .283 .248 to .278 .154 to .261 .138 to .192 .107 to .245 .124 to .167 .145 to .233 .086 to .141 .101 to .168 .097 to .102 .086 to .178 .077 to .144 .079 to .131 .081 to 122 Mineral lubri eating-oils .094 to .222 With fine steel journals running in bronze bearings and continuous lubrication, coefficients far below those above given are obtained. Thus with sperm-oil the coefficient with 50 lbs. per square inch pressure was 0.0034; with 200 lbs., 0.0051; with 300 lbs., 0.0057. For very low pressures, as in spindles, the coefficients are much higher. Thus Mr. Woodbury found, at a temperature of 100° and a velocity of 600 feet per minute, Pressures, lbs. per sq. in. 1 2 3 4 5 Coefficient 0.38 0.27 0.22 0.18 0.17 These high coefficients, however, and the great decrease in the coefficient at increased pressures are limited as a practical matter only to the smaller pressures which exist especially in spinning machinery, where the pressure is so light and the film of oil so thick that the viscosity of the oil is an important part of the total frictional resistance. Experiments on Friction of a Journal Lubricated by an Oil- bath (reported by the Committee on Friction, Proc. In$t. M. E. Nov., 1883) show that the absolute friction, that is, the absolute tan- 1198 FRICTION AND LUBRICATION. gential force per square inch of bearing, required to resist the tendency of the brass to go round with the journal, is nearly a constant under all loads, within ordinary working limits. Most certainly it does not in- crease in direct proportion to the load, as it should do according to the ordinary theory of solid friction. The results of these experiments seem to show that the friction of a perfectly lubricated journal follows the laws of liquid friction much more closely than those of solid friction. They show that under these circumstances the friction is nearly inde- pendent of the pressure per square inch, and that it increases with the velocity, though at a rate not nearly so rapid as the square of the velocity. The experiments on friction at different temperatures indicate a great diminution in the friction as the temperature rises. Thus in the case of lard-oil, taking a speed of 450 r.p.m., the coefficient of friction at a tem- perature of 120° is only one-third of what it was at a temperature of 60°. The journal was of steel, 4 ins. diameter and 6 ins. long, and a gun- metal brass, embracing somewhat less than half the circumference of the journal, rested on its upper side, on which the load was applied. When the bottom of the journal was immersed in oil, and the oil therefore carried under the brass by rotation of the journal, the greatest load carried with rape-oil was 573 lbs. per sq. in., and with mineral oil 625 lbs. In experiments with ordinary lubrication, the oil being fed in at the center of the top of the brass, and a distributing groove being cut in the brass parallel to the axis of the journal, the bearing would not run cool with only 100 lbs. per sq. in., the oil being pressed out from the bearing- surface and through the oil-hole, instead of being carried in by it. On introducing the oil at the sides through two parallel grooves, the lubrica- tion appeared to be satisfactory, but the bearing seized with 380 lbs. per sq. in. When the oil was introduced through two oil-holes, one near each end of the brass, and each connected with a curved groove, the brass refused to take its oil or run cool, and seized with a load of only 200 lbs. per sq. in. With an oil-pad under the journal feeding rape-oil, the bearing fairly carried 551 lbs. Mr. Tower's conclusion from these experiments is that the friction depends on the quantity and uniformity of distribution of the oil, and may be anything between the oil-bath results and seizing, accord- ing to the perfection or imperfection of the lubrication. The lubrication may be very small, giving a coefficient of Vioo; but it appeared as though it could not be diminished and the friction increased much beyond this point without imminent risk of heating and seizing. The oil-bath prob- ably represents the most perfect lubrication possible, and .the limit beyond which friction cannot be reduced by lubrication; and the experi- ments show that with speeds of from 100 to 200 feet per minute, by properly proportioning the bearing-surface to the load, it is possible to reduce the coefficient of friction to as low as Viooo. A coefficient of 1/1500 is easily attainable, and probably is frequently attained, in ordinary engine-bearings in which the direction of the force is rapidly alternating and the oil given an opportunity to get between the surfaces, while the duration of the force in one direction is not sufficient to allow time for the oil film to be squeezed out. Observations on the behavior of the apparatus gave reason to believe that with perfect lubrication the speed of minimum friction was from 100 to 150 feet per minute, and that this speed of minimum friction tends to be higher with an increase of load, and also with less perfect lubrica- tion. By the speed of minimum friction is meant that speed in approach- ing which from rest the friction diminishes, and above which the friction increases. Coefficients of Friction of Motion and of Rest of a Journal. — A cast-iron journal in steel boxes, tested by Prof. Thurston at a speed of rubbing of 150 feet per minute, with lard and with sperm oil, gave the following: Press, per sq. in., lbs. 50 100 250 500 750 1000 Coeff., with sperm ... 0.013 0.008 0.005 0.004 0.0043 0.009 Coeff., with lard 0.02 0.0137 0.0085 0.0053 0066 0.125 The coefficients at starting were: With sperm 0.07 0.135 0.14 0.15 0.185 0.18 Withlard 0.07 0.11 0.U 0.10 0.12 0-12 FRICTION AND LUBRICATION. 1199 The Coefficient at a speed of 150 feet per minute decreases with increase Of pressure until 500 lbs. per sq. in. is reached; above this it increases. The coefficient at rest or at starting increases with the pressure through- out the range of the tests. Coefficients of Friction of Journal with Oil-bath. — Abstract of results of Tower's experiments on friction (Proc. Inst. M. E., Nov., 1883). Journal, 4 in. diam., 6 in. long; temperature, 90° F. Nominal Load, in lbs. per sq. in. Lubricant in Bath. 625 520 415 310 205 153 100 Coefficient of Friction. .0009 .0017 .0014 .0022 seiz'd .0012 .0021 .0016 .0027 .0015 .0021 .0009 .0016 .0012 .002 .0014 .0029 .0022 .004 .0011 .0019 .0008 .0016 .0014 .0024 0056 .0020 .0042 .0034 .0066 .0016 .0027 .0014 .0024 .0021 .0035 .0098 .0077 .0105 .0078 .0027 .0052 .0038 .0083 .0019 .0037 .002 .004 .0042 " "471 " " .009 Mineral crease: 157 ft. per min.. . . 471 " " .... .001 .002 .0076 .0151 .003 " "* 47i "" " ' :;::::; 0064 (5731b. .001 .001 .0015 .0012 .0018 004 " " 471 " " .007 Mineral-oil: 157 ft. per min "471 " " ,0013 .004 .007 Rape-oil fed by 0125 siphon lubricator: j ^. V<^ .. Rape-oil, pad 0068 .0152 0099 .0099 under journal: j^ 7.^ «« 0099 .0133 Comparative friction of different lubricants under same circumstances, temperature 90°, oil-bath: sperm-oil, 100; rape-oil, 106; mineral oil, 129; lard, 135; olive oil, 135; mineral grease, 217. Value of Anti-friction Metals. (Denton.) — The various white metals available for lining brasses do not afford coefficients of friction lower than can be obtained with bare brass, but they are less liable to "overheating," because of the superiority of such material over bronze in ability to permit of abrasion or crushing, without excessive increase of friction. Thurston (Friction and Lost Work) says that gun-bronze, Babbitt, and other soft white alloys have substantially the same friction; in other words, the friction is determined by the nature of the unguent and not by that of the rubbing-surfaces, when the latter are in good order. The soft metals run at higher temperatures than the bronze. This, however, does not necessarily indicate a serious defect, but simply deficient con- ductivity. The value of the white alloys for bearings lies mainly in their ready reduction to a smooth surface after any local or general injury by alteration of either surface or form. Cast Iron for Bearings* (Joshua Rose.) — Cast iron appears to be an exception to the general rule, that the harder the metal the greater the resistance to wear, because cast iron is softer in its texture and easier to cut with steel tools than steel or wrought iron, but in some situations it is far more durable than hardened steel; thus when surrounded by steam it will wear better than will any other metal. Thus, for instance, ex- perience has demonstrated that piston-rings of cast iron will wear smoother, better, and equally as long as those of steel, and longer than those of either wrought iron or brass, whether the cylinder in which it works be composed of brass, steel, wrought iron, or cast iron; the latter being the more noteworthy, since two surfaces of the same metal do not, as a rule, wear or work well together. So also slide-valves of brass are not found to wear so long or so smoothly as those of cast iron, let the metal of which the seating is composed be whatever it may; while, on the other hand, a 1200 FRICTION AND LUBRICATION. cast-iron slide-valve will wear longer of itself and cause less wear to its seat, if the latter is of cast iron, than if of steel, wrought iron, or brass. Friction of Metals under Steam-pressure. — The friction of brass upon iron under steam-pressure is double that of iron upon iron. (G. H. Babcock, Trans. A. S. M. E., i, 151.) Morin's "Laws of Friction." — 1. The friction between two bodies is directly proportioned to the pressure; i.e., the coefficient is constant for all pressures. 2. The coefficient and amount of friction, pressure being the same, are independent of the areas in contact. 3. The coefficient of friction is independent of velocity, although static friction (friction of rest) is greater than the friction of motion. Eng'g News, April 7, 1S88, comments on these "laws" as follows: From 1831 till about 1876 there was no attempt worth speaking of to enlarge our knowledge of the laws of friction, which during all that period was assumed to be complete, although it was really worse than nothing, since it was for the most part wholly false. In the year first mentioned Morin began a series of experiments which extended over two or three years, and which resulted in the enunciation of these three "funda- mental laws of friction," no one of which is even approximately true. For fifty years these laws were accepted as axiomatic, and were quoted as such without question in every scientific work published during that whole period. Now that they are so thoroughly discredited it has been attempted to explain away their defects on the ground that they cover only a very limited range of pressures, areas, velocities, etc., and that Morin himself only announced them as true within the range of his con- ditions. It is now clearly established that there are no limits or con- ditions within winch any one of them even approximates to exactitude, and that there are many conditions under which they lead to the wildest kind of error, while many of the constants were as inaccurate as the laws. For example, in Morin's "Table of Coefficients of Moving Friction of Smooth Plane Surfaces, perfectly lubricated," which may be found in hundreds of text-books now in use, the coefficient of wrought iron on brass is given as 0.075 to 0.103, which would make the rolling friction of railway trains 15 to 20 lbs. per ton instead of the 3 to 6 lbs. which.it actually is. General Morin, in a letter to the Secretary of the Institution of Mechan- ical Engineers, dated March 15, 1879, writes as follows concerning his experiments on friction made more than forty years before: "The results furnished by my experiments as to the relationsbetween pressure, surface, and speed on the one hand, and sliding friction on the other, have always been regarded by myself, not as mathematical laws, but as close approxi- mations to the truth, within the limits of the data of the experiments themselves. The same holds, in my opinion, for many other laws of practical mechanics, such as those of rolling resistance, fluid resistance, etc." Prof. J. E. Denton (Stevens Indicator, July, 1890) says: It has been generally assumed that friction between lubricated surfaces follows the /' simple law that the amount of the friction is some fixed fraction of I ' the pressure between the surfaces, such fraction being independent of the intensity of the pressure per square inch and the velocity of rubbing, between certain limits of practice, and that the fixed fraction referred to is represented by the coefficients of friction given by the experiments of j Morin or obtained from experimental data which represent conditions of practical lubrication, such as those given in Webber's Manual of Power. By the experiments of Thurston, Woodbury, Tower, etc., however, it appears that the friction between lubricated metallic surfaces, such as machine bearings, is not directly proportional to the pressure, is not independent of the speed, and that the coefficients of Morin and Webber are. about tenfold too great for modern journals. Prof. Denton offers an explanation of this apparent contradiction of authorities by showing, with laboratory testing-machine data, that Morin's laws hold for bearings lubricated by a restricted feed of lubricant, such as is afforded by the oil-cups common to machinery; whereas the! modern experiments have been made with a surplus feed or superabun-j FRICTION AND LUBRICATION. 1201 dance of lubricant, such as is provided only in railroad-car journals, and a few special cases of practice. That the low coefficients of friction obtained under the latter conditions are realized in the case of car-journals, is proved by the fact that the temperature of car-boxes remains at 100° at high velocities; and experi- ment shows that this temperature is consistent only with a coefficient of friction of a fraction of one per cent. Deductions from experiments on tram resistance also indicate the same low degree of friction. But these low coefficients do not account for the internal friction of steam-engines as well as do the coefficients of Morin and Webber. In American Machinist, Oct. 23, 1890, Prof. Denton says: Morin's measurements of friction of lubricated journals did not extend to light pressures. They apply only to the conditions of general shafting and engine work. He clearly understood that there was a frictional resistance, due solely to the viscosity of the oil, and that therefore, -for very light pressures, the laws which he enunciated did not prevail. He applied his dynamometers to ordinary shaft-journals without special preparation of the rubbing-surfaces, and without resorting to artificial methods of supplying the oil. Later experimenters have with few exceptions devoted themselves exclusively to the measurement of resistance practically due to viscosity alone. They have eliminated the resistance to which Morin confined his measurements, namely, the friction due to such contacts of the rubbing- surfaces as prevail with a very thin film of lubricant between compara- tively rough surfaces. Prof. Denton also says {Trans. A. S. M. E., x, 518): "I do not believe there is a particle of proof in any investigation of friction ever made, that Morin's laws do not hold for ordinary practical oil-cups or restricted rates of feed." Laws of Friction of Well-lubricated Journals. — John Goodman (Trans. Inst. C. E., 1886, Eng'g News, April 7 and 14, 1888), reviewing the results obtained from the testing-machines of Thurston, Tower, and Stroudley, arrives at the following laws: Laws of Friction: Well-lubricated Surfaces. (Oil-bath.) 1. The coefficient of friction with the surfaces efficiently lubricated is from i/e to Vio that for dry or scantily lubricated surfaces. 2. The coefficient of friction for moderate pressures and speeds varies approximately inversely as the normal pressure; the frictional resistance varies as the area in contact, the normal pressure remaining constant. 3. At very low journal speeds the coefficient of friction is abnormally high; but as the speed of sliding increases from about 10 to 100 ft. per min., the friction diminishes, and again rises when that speed is exceeded, varying approximately as the square root of the speed. 4. The coefficient of friction varies approximately inversely as the temperature, within certain limits, namely, just before abrasion takes place. The evidence upon which these laws are based is taken from various modern experiments. That relating to Law 1 is derived from the "First Report on Friction Experiments," by Mr. Beauchamp Tower. Method of Lubrication. Coefficient of Friction. Comparative Friction. Oil-bath 0.00139 0.0098 0.0090 1.00 7.06 6.48 With a load of 293 lbs. per sq. in. and a journal speed of 314 ft. per nin. Mr. Tower found the coefficient of friction to be .0016 with an oil- Dath, and 0.0097, or six times as much, with a pad. The very low co- efficients obtained by Mr. Tower will be accounted for by Law 2, as he i'ound that the frictional resistance per square inch under varying loads nearly constant, as below: 1202 FRICTION AND LUBRICATION. Load in lbs. per sq. in. 529 468 415 363 310 258 205 153 100 F sq U in nal IeS1St ' Per } 0-416 0.514 0.498 0.472 0.464 0.438 0.43 0.458 0.45 The frictional resistance per square inch is the product of the coefficient of friction into the load per square inch on horizontal sections of the brass. Hence, if this product be a constant, the one factor must vary inversely as the other, or a high load will give a low coefficient, and vice versa. For ordinary lubrication, the coefficient is more constant under varying loads; the frictional resistance then varies directly as the load, as shown by Mr. Tower in Table VIII of his report (Proc. Inst. M. E., 1883). With respect to Law 3, A. M. Wellington (Trans. A. S. C. E., 1884), in experiments on journals revolving at very low velocities, found that the faction was then very great, and nearly constant under varying condi- tions of the lubrication, load, and temperature. But as the speed in- creased the friction fell slowly and regularly, and again returned to the original amount when the velocity was reduced to the same rate. This is shown in the following table: Speed, feet per minute: 0+ 2.16 3.33 4.86 8.82 21.42 35.37 53.01 89.28 106.02 Coefficient of friction: 0.118 0.094 0.070 0.069 0.055 0.047 0.040 0.035 0.030 0.026 It was also found by Prof. Kimball that when the journal velocity was increased from 6 to 110 ft. per minute, the friction was reduced 70%; in another case the friction was reduced 67% when the velocity was increased from 1 to 100 ft. per minute; but after that point was reached the coefficient varied approximately with the square root of the velocity. The following results were obtained by Mr. Tower: Feet per minute. . . . 209 262 314 366 419 471 Nominal Load per sq. in. Coeff. of friction 0.001C .0013 .0014 0.0012 .0014 .0015 0.0013 .0015 .0017 0.0014 .0017 .0019 0.0015 .0018 .0021 0.0017 .002 .0024 520 lbs. 468 lbs. 415 lbs. The variation of inverse ratio, Law 4. per minute: friction with temperature is approximately in the Take, for example, Mr. Tower's results, at 262 ft. Temp. F. 110° 100° 90° 80° 70° 60° 0.0044 0.00451 0.0051 006 0.0073 00733 0.0092 00964 0.0119 0.01252 0.005181 00608 This law does not hold good for pad or siphon lubrication, as then the coefficient of friction diminishes more rapidly for given increments of temperature, but on a gradually decreasing scale, until the normal tem- perature has been reached; this normal temperature increases directly as the load per sq. in. This is shown in the following table taken from Mr. Stroudley's experiments with a pad of rape-oil: Temp. F 105° 110° 115° 120° 125° 130° 135° 140° 145° 0.022 0.0180 0.0040 0.0160 0.0020 0.0140 0.0020 0.0125 0.0015 0.01150 0110 0.0106 0.0004 0.0102 Decrease of coeff . . 0.0010 0.0005 0.0002 In the Galton-Westinghouse experiments it was found that with velocities below 100 ft. per min., and with low pressures, the frictional resistance varied directly as the normal pressure; but when a velocity of 100 ft. per min. was exceeded, the coefficient of friction greatly diminished; FRICTION AND LUBRICATION. 1203 from the same experiments Prof. Kennedy found that the coefficient of friction for high pressures was sensibly less than for low. Allowable Pressures on Bearing-surfaces. {Proc. Inst. M. E., May, 1888.) — The Committee on Friction experimented with a steel ring of rectangular section, pressed between two cast-iron disks, the annular bearing-surfaces of which were covered with gun-metal, and were 12 in. inside diameter and 14 in. outside. The two disks were rotated together, and the steel ring was prevented from rotating by means of a lever, the holding force of which was measured. When oiled through grooves cut in each face of the ring and tested at from 50 to 130 revs, per min., it was found that a pressure of 75 lbs. per sq. in. of bearing- surface was as much as it would bear safely at the highest speed without seizing, although it carried 90 lbs. per sq. in. at the lowest speed. The coefficient of friction is also much higher than for a cylindrical bearing, and the friction follows the law of the friction of solids much more nearly than that of liquids. This is doubtless due to the much less perfect lubrication applicable to this form of bearing compared with a cylindrical one. The coefficient of friction appears to be about the same with the same load at all speeds, or, in other words, to be independent of the speed; but it seems to diminish somewhat as the load is increased, and may be stated approximately as 1/20 at 15 lbs. per sq. in., diminishing to 1/30 at 75 lbs. per sq. in. The high coefficients of friction are explained by the difficulty of lubri- cating a collar-bearing. It is similar to the slide-block of an engine, which can carry only about one-tenth the load per sq. in. that can be carried by the crank-pins. In experiments on cylindrical journals it has been shown that when a cylindrical journal was lubricated from the side on which the pressure bore, 100 lbs. per sq. in. was the limit of pressure that it would carry; but when it came to be lubricated on the lower side and was allowed to drag the oil in with it, 600 lbs. per sq. in. was reached with impunity; and if the 600 lbs. per sq. in., which was reckoned upon the full diameter of the bearing, came to be reckoned on the sixth part of the circle that was taking the greater proportion of the load, it followed that the pressure upon that part of the circle amounted to about 1200 lbs. per sq. in. In connection with these experiments Mr. Wicksteed states that in drilling-machines the pressure on the collars is frequently as high as 336 lbs. per sq. in., but the speed of rubbing in tins case is lower than it was in any of the experiments of the Research Committee. In machines working very slowly and intermittently, as in testing-machines, very much higher pressures are admissible. Mr. Adamson mentions the case of a heavy upright shaft carried upon a small footstep-bearing, where a weight of at least 20 tons was carried on a shaft of 5 in. diameter, or, say, 20 sq. in. area, giving a pressure of 1 ton per sq. in. The speed was 190 to 200 revs, per min. It was neces- sary to force the oil under the bearing by means of a pump. For heavy horizontal shafts, such as a fly-wheel shaft, carrying 100 tons on two jour- nals, his practice for getting oil into the bearings was to flatten the journal along one side throughout its whole length to the extent of about an eighth of an inch in width for each inch in diameter up to 8 in. diameter; above that size rather less flat in proportion to the diameter. At first sight it appeared alarming to get a continuous flat place coming round in every revolution of a heavily loaded shaft; yet it carried the oil effec- tually into the bearing, which ran much better in consequence than a truly cylindrical journal without a flat side. In thrust-bearings on torpedo-boats Mr. Thornycroft allows a pressure of never more than 50 lbs. per sq. in. Prof. Thurston (Friction end Lost Work, p. 240) says 7000 to 9000 lbs. pressure per square inch is reached on the slow-working and rarely moved pivots of swing bridges. Mr. Tower says (Proc. Inst.M.E., Jan., 1884): In eccentric-pins of punch- ing and shearing machines very high pressures are sometimes used with- out seizing. In addition to the alternation in the direction, the pressure is applied for only a very short space of time in these machines, so that the oil has no time to be squeezed out. In the discussion on Mr. Tower's paper (Proc. Inst. M. E., 1885) it was stated that it is well known from practical experience that with a con- 1204 FRICTION AND LUBRICATION. stant load on an ordinary journal it is difficult and almost impossible to have more than 200 lbs. per square inch, otherwise the bearing would get hot and the oil go out of it ; but when the motion was reciprocating, so that the load was alternately relieved from the journal, as with crank- pins and similar journals, much higher loads might be applied than even 700 or 800 IDs. per square inch. Mr. Goodman (Proc. Inst. C. E., 1886) found that the total frictional resistance is materially reduced by diminishing the width of the brass. The lubrication is most efficient in reducing the friction when the brass subtends an angle of from 120° to 60°. The film is probably at its best between the angles 80° and 110°. In the case of a brass of a railway axle-bearing where an oil-groove is cut along its crown and an oil-hole is drilled through the top of the brass into it, the wear is invariably on the off side, which is probably due to the oil escaping as soon as it reaches the crown of the brass, and so leaving the off side almost dry, where the wear consequently ensues. In railway axles the brass wears always on the forward side. The same observation has been made in marine-engine journals, which always wear in exactly the reverse way to what might be expected. Mr. Stroud- ley thinks this peculiarity is due to a film of lubricant being drawn in from the under side of the journal to the aft part of the brass, which effectually lubricates and prevents wear on that side; and that when the lubricant reaches the forward side of the brass it is so attenuated down to a wedge shape that there is insufficient lubrication, and greater wear consequently follows. C. J. Field (Power, Feb., 1893) says: One of the most vital points of an engine for electrical service is that of main bearings. They should have a surface velocity of not exceeding 350 feet per minute, with a mean bearing-pressure per square inch of projected area of journal of not more than 80 lbs. This is considerably within the safe limit of cool perform- ance and easy operation. If the bearings are designed in this way, it would admit the use of grease on all the main wearing-surface, which in a large type of engines for this class of work we think advisable. Oil-pressure in a Bearing. — Mr. Beauchamp Tower (Proc. Inst. M. E., Jan., 1885) made experiments with a brass bearing 4 ins. diameter by 6 ins. long, to determine the pressure of the oil between the brass and the journal. The bearing was half immersed in oil, and had a total load of 8008 lbs. upon it. The journal rotated 150 r.p.m. The pressure of the oil was determined by drilling small holes in the bearing at different points and connecting them by tubes to a Bourdon gauge. It was found that the pressure varied from 310 to 625 lbs. per sq. in., the greatest pressure being a little to the "off" side of the center line of the top of the bearing, in the direction of motion of the journal. The sum of the up- ward force exerted by these pressures for the whole lubricated area was nearly equal to the total pressure on the bearing. The speed was re- duced from 150 to 20 r.p.m., but the oil-pressure remained the same, showing that the brass was as completely oil-borne at the lower speed as at the higher. The following was the observed friction at the lower speed : Nominal load, lbs. per sq. in... . 443 333 211 89 Coefficient of friction .00132 .00168 .00247 .0044 The nominal load per square inch is the total load divided by the product of the diameter and length of the journal. At the low speed of 20 r.p.m. it was increased to 676 lbs. per sq. in. without any signs of heating or seizing. Friction of Car- journal Brasses. (J. E. Denton, Trans. A. S. M. E., xii, 405.) — A new brass dressed with an emery-wheel, loaded with 5000 lbs., may have an actual bearing-surface on the journal, as shown by the polish of a portion of the surface, of only 1 square inch. With this pressure of 5000 lbs. per sq. in., the coefficient of friction may be 6%, and the brass may be overheated, scarred and cut, but, on the contrary, it may wear down evenly to a smooth bearing, giving a highly polished area of contact of 3 sq. ins., or more, inside of two hours of running, gradually decreasing the pressure per square inch of contact, and a coefficient of friction of less than 0.5%. A reciprocating motion in the direction of the axis is of importance in reducing the friction. With such polished sur- faces any oil will lubricate, and the coefficient of friction then depends FRICTION AND LUBRICATION. 1205 on the viscosity of the oil. With a pressure of 1000 lbs. per sq. in., revo- lutions from 170 to 320 per min., and temperatures of 75° to 113° F., witli botn sperm and paraffine oils, a coefficient of as low as 0.11% has been obtained, the oil being fed continuously by a pad. Experiments on Overheating of Bearings. — Hot Boxes. (Denton.) — Tests witn car brasses loaded from 1100 to 4500 lbs. per sq. in. gave 7 cases of overlieating out of 32 trials. The tests show how purefy a matter of chance is tne overheating, as a brass which ran hot at 5000 lbs. load on one day would run cool on a later date at the same or higher pressure. The explanation of this apparently arbitrary difference of behavior is that tne accidental variations of tne smoothness of the sur-' faces, almost infinitesimal in their magnitude, cause variations of friction which are always tending to produce overheating, and it is solely a matter of chance when these tendencies preponderate over the lubricating influence of the oil. There is no appreciable advantage shown by sperm- oil, when there is no tendency to overheat — that is, paraffine can lubri- cate under the highest pressures which occur, as well as sperm, when the surfaces are within the conditions affording the minimum coefficients of friction. Sperm and other oils of high heat-resisting qualities, like vegetable oil and petroleum cylinder stocks, differ from the more volatile lubricants, like paraffine, only in their ability to reduce the chances of the continual accidental infinitesimal abrasion producing overheating. The effect of emery or other gritty substance in reducing overheating of a bearing is thus explained: The effect of the emery upon the surfaces of the bearings is to cover the latter with a series of parallel grooves, and apparently after such grooves are made the presence of the emery does not practically increase the friction over its amount when pure oil only is between the surfaces. The infinite number of grooves constitute a very perfect means of insuring a uniform oil supply at every point of the bearings. As long as grooves in the journal match with those in the brasses the friction appears to amount to only about 10% to 15% of the pressure. But if a smooth journal is placed between a set of brasses which are grooved, and pres- sure be applied, the journal crushes the grooves and becomes brazed or coated with brass, and then the coefficient of friction becomes upward of 40%. If then emery is applied, the friction is made very much less by its presence, because the grooves are made to match each other, and a uniform oil supply prevails at every point of the bearings, whereas before the application of the emery many spots of the bearing receive no oil between them. Moment of Friction and Work of Friction of Sliding-surfaces, etc. Moment of Friction, Energy lost by Fric- inch-lbs. tioninft.-lbs. per min. Flat surfaces fWS Shafts and journals 1/2 fWd 0.2618 fWdn Flat pivots 2/3/TFr 0.349 fWrn Collar-bearing 2 /3/TT r2 ?~ ri ? 0.349 fWn r ''~ ri ' r 2 z-ri 2 r 2 2 -r 1 2 Conical pivot 2 /3fWr cosec a 0.349 fWrn cosec a Conical journal 2 /sfWr sec a 0.349 fWrn sec a Truncated-cone pivot 2/3 fw T2 ~ Tl 0.349 fW r2 ~ n r 2 sin a r 2 sin a Hemispherical pivot fWr 0.5236 fWrn Tractrix, or Schiele's "anti- friction" pivot fWr 0.5236 fWrn In the above/ = coefficient of friction; W = weight on journal or pivot in pounds; r = radius, d = diameter, in inches; S = space in feet through which sliding takes place; r 2 = outer radius, r t = inner radius; n = number of revolutions per minute; a = the half-angle of the cone, i.e., the angle of the slope with the axis. i206 FRICTION AND LUBRICATION, To obtain the horse-power, divide the quantities in the last column by 33,000. Horse-power absorbed by friction of a shaft = <£.— "- 126,050 The formula for energy lost by shafts and journals is approximately true for loosely fitted bearings. Prof. Thurston shows that the correct formula varies according to the character of fit of the bearing; thus for loosely fitted journals, if U = the energy lost, tT 2firr TT7 . , j 0.2618 fWdn . . lfc U = . Wn inch-pounds = — — . foot-lbs. V1+/2 V1+/2 For perfectly fitted journals U = 2.54 fnrWn inch-lbs. = 0.3325 fWdn ft. -lbs. For a bearing in which the journal is so grasped as to give a uniform pressure throughout, U = fir 2 rWn inch-lbs. = 0A112fWdn ft.-lbs. Resistance of railway trains and wagons due to friction of trains: Pull on draw-bar — /X 2240 4= R pounds per gross ton, in which R is the ratio of the radius of the wheel to the radius of journal. A cylindrical journal, perfectly fitted into a bearing, and carrying a total load, distributes the pressure due to this load unequally on the bearing, the maximum pressure being at the extremity of the vertical radius, while at the extremities of the horizontal diameter the pressure is zero. At any point of the bearing-surface at the extremity of a radius which makes an angle 8 with the vertical radius the normal pressure is proportional to cos 8. If p = normal pressure on a unit of surface, w = total ioad on a unit of length of the journal, and r = radius of journal, w cos 8 = 1.57 rp, p = w Cos 8 -4 s 1.57 r. Tests of Large Shaft Bearings are reported by Albert Kingsbury in Trans. A. S. M. E., 1905. A horizontal shaft was supported in two bearings 9 X 30 ins., and a third bearing 15 X 40 ins., midway between the other two, was pressed upwards against the shaft by a weighed lever, so that it was subjected to a pressure of 25 to 50 tons. The journals were flooded with oil from a supply tank. The shaft was driven by an electric motor, and the friction H.P. was determined by measuring the current supplied. Following are the principal results: Load, tons* 25 25 25 25 25 Load per sq. in.* 83 83 83 83 83 Speed, r.p.m. 309 506 180 179 301 Speed, ft. per min.* 1215 1990 708 704 1180 Friction H.P.f 12.6 21.7 6.43 5.12 10.1 16 17.9 41.9 47.8 52.3 Cceff. of frictionf .0045 .0048 .0040 .0037 .0037 .0029 .0024 .0025 .0022 .0022 * On the large bearing; t Three bearings. The last three tests were with paraffin oil; the others with heavy machine oil. Clearance between Journal and Bearing. — John W. Upp, in Trans. A. S. M. E., 1905 gives a table showing the. diameter of bore of horizontal and vertical bearings according to the practice of one of the leading builders of electrical machinery. The maximum diameter of the journal is the same as its nominal diameter, with an allowable variation below maximum of 0.0005 in. up to 3 in. diam., 0.001 in. from 3V2 to 9 in., and 0.0015 in. from 10 to 24 in. The maximum bore of a horizontal bear- ing is larger than the diam. of the journal bv from 0.002 in. for a 1/2-m. journal to 0.009 for 6 in., for journals 7 to 15 in. it is 0.004 + 0.001 X diam., and for 16 to 24 in. it is uniformly 0.02 in. Fof vertical journals the clearance is less by from 0.001 to 0.004 in. according to the diameter. The allowable variation above the minimum bore is from 0.001 to 0.005. Allowable Pressures on Bearings. — J. T. Nicholson, in a paper read before the Manchester Assoc, of Engrs. (Am. Mach., Jan. 16, 1908, 33.6 42.3 47 47 50.5 112 141 157 157 168 454 480 946 1243 1286 1785 1890 3720 4900 5050 FRICTION AND LUBRICATION. 1207 Eng. Digest, Feb., 1908), as a result of a theoretical study of the lubrication of bearings and of their emission of heat, obtains the formula p = P/ld — 40 (dN) /■*, in which p = allowable pressure per sq. in. of projected area, P = total pressure, I = length and d = diam. of journal, N = revs, per min. It appears from this formula that the greater the speed the greater the allowable pressure per sq. in., so that for a 1-in. journal the allowable pressure per sq. in. is 126 lbs. at 100 r.p.m. and 189 lbs. at 500 r.p.m., and for a 5-in. journal 189 lbs. at 100 and 283 lbs. at 500 r.p.m. W. H. Scott (Eng. Digest, Feb., 1908) says this is contrary to the teaching of practical experience, and therefore the formula is inaccurate. Mr. Scott, from a study of the experiments of Tower, Lasche, and Stribeck, derives the following formulae for the several conditions named : For main bearings of double-acting vertical engines, p = 750 D^^/N 1 ^ " horizontal " ..p= 660 dVw/N 1 /* " single-acting four-cycle gas en- : , gines p = 1350 #Vi3/jvV4 For crank pins of. vert, and hor. double-acting engines, p = 1560 dV^/N 1 /* " " " " single-acting four-cycle gas engines, p = 3000 D^^/N 1 /* For dead loads with ordinary lubrication p = 400 iV -1 /.5 " forced " p = 1600 jV _1 /4 p = allowable pressure in lbs. per sq. in. of projected area; D = diam. in ins.; N = revs. per. min. F. W. Taylor (Trans. A. S. M. E., 1905), as the result of an investigation of line shaft and mill bearings that were running near the limit of dura- bility and heating yet not dangerously heating, gives the formula PV = 400. P = pressure in lbs. per sq. in. of projected area, V = velocity of circumference of bearing in ft. per sec. The formula is applicable to bearings in ordinary shop or mill use on shafting which is intended to run with the care and attention which such bearings usually receive, and gives the maximum or most severe duty to which it is safe to subject ordinary chain or oiled ball and socket bearings which are babbitted. It is not safe for ordinary shafting to use cast-iron boxes, with either sight feed, wick feed, or grease-cup oiling, under as severe conditions as P X V = 200. Archbutt and Deeley's "Lubrication and Lubricants" gives the follow- ing table of allowable pressures in lbs. per sq. in. of projected area of different bearings: Crank-pin of shearing and punching machine, hard steel, inter- mittent load bearing 3000 Bronze crosshead neck journals 1200 Crank pins, large slow engine 800-900 Crank pins, marine engines 400-500 Main crankshaft bearing, fast marine 400" Same, slow marine 600 Railway coach journals 3Q0-400 Flywheel shaft journals 150-200 Small engine crank pin . .' 150-200 Small slide block, marine engine 100 Stationary engine slide blocks 25-125 Same, usual case 30- 60 Propeller thrust bearings 50- 70 Shafts in cast-iron steps, high speed 15 Bearing Pressures for Heavy Intermittent Loads. (Oberlin Smith, Trans. A. S. M. E., 1905.) — In a punching press of about 84 tons capa- city, the pressure upon the front journal of the main shaft is about 2400 lbs. per sq. in. of projected area. Upon the eccentric the pressure against the pitman driving the ram is. some 7000 lbs. per sq. in. — both surfaces being of cast iron, and sometimes running at a surface speed of 140 feet per minute. Such machines run year in and year out with but little trouble in the way of heating or " cutting." An instance of excessive pressure may be cited in the case of a Ferracute toggle press, where the whole ram pressure of 400 tons is brought to bear upon hardened steel 1208 FRICTION AND LUBRICATION. toggle-pins, running in cast iron or bronze bearings, 3 in. in diam. by nearly 14 in. long. These run habitually, for maximum work, under a load of 20,000 lbs. per sq. in. Bearings for Very High Rotative Speeds. (Proc. Inst. M. E., Oct., 1888, p. 482.) — In the Parsons steam-turbine, which has a speed as high as 18,000 rev. per min., as it is impossible to secure absolute accuracy of balance, the bearings are of special construction so as to allow of a certain very small amount of lateral freedom. For this purpose the bearing is surrounded by two sets of steel washers Vi6 in. thick and of different diameters, the larger fitting close in the casing and about 1/32 in. clear of the bearing, and the smaller fitting close on the bearing and about V32 in. clear of the casing. These are arranged alternately, and are pressed together by a spiral spring. Consequently any lateral movement of the bearing causes them to slide mutually against one another, and by their friction to check or damp any vibrations that may be set up in the spindle. The tendency of the spindle is then to rotate about its axis of mass, and the bearings are thereby relieved from excessive pressure, and the machine from undue vibration. The allowing of the turbine itself to find its own center of gyration is a well-known device in other branches of mechanics: as in the instance of the centrifugal hydro-extractor, where a mass very much out of balance is allowed to find" its own center of gyration; the faster it runs the more steadily does it revolve and the less is the vibration. Another illustration is to be found in the spindles of spinning machinery which run at about 10,000 or 11,000 revs, per min.: although of very small dimensions, the outside diameter of the largest portion or driving whorl being perhaps not more than 11/4 in., it is found impracticable to run them at that speed in what might be called a hard- and-fast bearing. They are therefore run with some elastic substance surrounding the bearing, such as steel springs, hemp, or cork. Any elastic substance is sufficient to absorb the vibration, and permit of absolutely steady running. Thrust Bearings in Marine Practice. (G. W. Dickie, Trans. A. S- M. E., 1905.) — The approximate pressure on a thrust bearing of a propeller shaft assuming two thirds of the indicated horse-power to 'be effective on the propeller is P = I.H.P. X 2 *™ 3 x 6080° = ^li^ X 217 " 1 ' in which S = speed of ship in knots per hour, P = total thrust in lbs. The following are data of water-cooled bearings which have given satisfactory service: Speed in knots 22 221/2 28 21 Thrust-ring surface, horse-shoe type, sq. ins 1188 891 581 2268 Horse-power, one engine, I.H.P 11,500 6,800 4,200 15,000 Indicated pressure on bearing, lbs,.. . 112,700 89,000 33,600 154,000 Pressure per sq. in. of surface, lbs 95 100 58 68.1 Mean speed of bearing surfaces, ft. per min. 642 610 827 504 Bearings for Locomotives. (G. M. Basford, Trans. A. S. M. E., 1905.) — Bearing areas for locomotive journals are determined chiefly by the possibilities of lubrication. On driving journals the -following figures of pressure in lbs. per sq. in. of projected area give good service: passenger, 190; freight, 200; switching, 220 lbs. Crank pins may be loaded from 1500 to 1700 lbs.; wrist pins to 4000 lbs. per sq. in. Car and tender bearings are usually loaded from 300 to 325 lbs. per sq. in. Bearings of Corliss Engines. (P. H. Been, 'Trans, A. S. M. E., 1905.) — In the practice of one of the largest builders the greatest pressure allowed per sq. in. of projected area for all shafts is 140 lbs. On most engines the pressure per sq. in. multiplied by the velocity of the bearing surface in ft. per sec. lies between 1000 and 1300. Edwin Reynolds says that a main engine bearing to be safe against undue heating should be of such a size that the. product of the square root of the speed of rubbing-surface in feet per second multiplied by the pounds per square inch of projected area, should not exceed 375 for a horizontal engine, or 500 for a vertical engine when the shaft is lifted at every revo- lution. Locomotive driving boxes in some cases give the product as high !:; PIVOT-BEARINGS. 1209 as 585, but this is accounted for by the cooling action of the air. (Am. Mach., Sept. 17, 1903.) Temperature of Engine Bearings. (A. M. Mattice, Trans. A. S. M. E., 1905.) — An examination of the temperature of bearings of a large num- ber of engines of various makes showed more above 135° F. than below that figure. Many bearings were running with a temperature over 150°, and in one case at 180°, and in all of these cases the bearings were giving no trouble. PIVOT-BEARING S . The Schiele Curve. — W. H. Harrison (Am. Mach., 1891) says t"ie Schiele curve is not as good a form for a bearing as the segment of % sphere. He says: A mill-stone weighing a ton frequently bears its whc 3 weight upon the flat end of a hard-steel pivot 1 Vs in. diam., or 1 sq. in. area of bearing; but to carry a weight of 3000 lbs. he advises an end bearing about 4 ins. diam., made in the form of a segment of a sphere about 1/2 in. in height. The die or fixed bearing should be dished to fit the pivot. This form gives a chance for the bearing to adjust itself, which it does not have when made flat, or when made with the Schiele curve. If a side bearing is necessary it can be arranged farther up the shaft. The pivot and die should be of steel, hardened: cross-gutters should be in the die to allow oil to flow, and a central oil-hole should be made in the shaft. The advantage claimed for the Schiele bearing is that the pressure is uniformly distributed over its surface, and that it therefore wears uni- formly. Wilfred Lewis (Am. Mach., April 19, 1894) says that its merits as a thrust-bearing have been vastly overestimated; that the term "anti-friction" applied to it is a misnomer, since its friction is greater than that of a flat step or collar of the same diameter. He advises that flat thrust-bearings should always be annular in form, having an inside diameter one-half of the external diameter. Friction of a Flat Pivot-bearing. — The Research Committee on Friction (Proc. Inst. M. E., 1891) experimented on a step-bearing, flat- tended, 3 in. diam., the oil being forced into the bearing through a hole in its center and distributed through two radial grooves, insuring thorough lubrication. The step was of steel and the bearing of manganese-bronze. At revolutions per min. 50 128 194 290 353 The coefficient of frictionl 0.0181 0.0053 0.0051 0.0044 0.0053 varied between /and 0.0221 0.0113 0.0102 0.0178 0.0167 With a white-metal bearing at 128 revs, the coefficient of friction was a little larger than with the manganese-bronze. At the higher speeds the coefficient of friction was less, owing to the more perfect lubrication, as shown by the more rapid circulation of the oil. At 128 revs, the bronze-bearing heated and seized on one occasion with a load of 260 lbs., and on another occasion with 300 lbs. per sq. in. The white-metal bear- ing under similar conditions heated and seized with a load of 240 lbs. per sq. in. The steel footstep on manganese-bronze was afterwards tried, lubricating with three and with four radial grooves: but the friction was from one and a half times to twice as great as with only the two grooves. Mercury-hath Pivot. — A nearlv frictionless step-bearing may be obtained by floating the bearing with its superincumbent weight upon mercury. Such an apparatus is used in the lighthouses of La Heve, Havre. It is thus described in Eng'a, July 14, 1893. p. 41: The optical apparatus, weighing; about 1 ton. rests on a circular cast- iron table, which is supported bv a vertical shaft of wrought iron 2.36 in. diameter. This is kept in position at the top by a bronze ring and outer iron supDort, and at the bottom in the same way. while it rotates on a removable steel pivot resting in a steel socket, which is fitted to the base of the support. To the vertical shaft there is riridly fixed a floating cast- iron ring 17.1 in. diameter and 11.8 in. in depth, which is plunged into and rotates in a mercury bath contained in a fixed outer drum or tank, the clearance between the vertical surfaces of the drum and ring being only 0.2 in., so as to reduce as much as possible the volume of mercury (about 220 lbs.), while the horizontal clearance at the bottom is 0.4 in. 1210 FRICTION AND LUBRICATION. BALL-BEARINGS, ROLLER-BEARINGS, ETC. Friction-rollers. — If a journal instead of revolving on ordinary . bearings be supported on friction-rollers the force required to make the journal revolve will be reduced in nearly the same proportion that the diameter of the axles of the rollers is less than the diameter of the rollers themselves. In experiments by A. M. Wellington with a journal 31/2 in. diam. supported on rollers 8 in. diam., whose axles were 13/ 4 in. d\am., the friction in starting from rest was 1/4 the friction of an ordinary 31/2-in. bearing, but at a car speed of 10 miles per hour it was 1/2 that of the ordi- nary bearing. The ratio of the diam. of the axle to diam. of roller was 13/ 4 : 8, or as 1 to 4.6. Coefficients of Friction of Roller Bearings. C. H. Benjamin, Machy. Oct., 1905. — Comparative tests of plain babbitted, McKeel plain roller, and Hyatt roller bearings gave the following values of the coefficient of friction at a speed of 560 r.p.m.: Diameter Hyatt Bearing. McKeel Bearing. Babbitt Bearing. of Journal. Max. Min. Ave. Max. Min. Ave. Max. Min. Ave. 1 15/16 23/16 .032 .019 .042 .029 .012 .011 .025 .022 .018 .014 .032 .025 .033 .017 .022 .074 .088 .114 .125 .029 .078 .083 .089 .043 082 27/ie 215/16 ' .028 .039 .015 .019 .02J .027 .096 .107 The friction of the roller bearing is from one-fifth to one-third that of a J)lain bearing at moderate loads and speeds. It is noticeable that as the oad on a roller bearing increases the coefficient of friction decreases. A slight change in the pressure due to the adjusting nuts was sufficient to increase the friction considerably. In the McKeel bearing the rolls bore on a cast-iron sleeve and in the Hyatt on a soft-steel one. If roller bearings are properly adjusted and not overloaded a saving of from 2-3 to 3-4 of the friction may be reasonably expected. McKeel bearings contained rolls turned from solid steel and guided by spherical ends fitting recesses in cage rings at each end. The cage rings were joined to each other by steel rods parallel to the rolls. Lubrication is absolutely necessary with ball and roller bearings, although the contrary claim is often advanced. Under favorable con- ditions an almost imperceptible film is sufficient; a sufficient quantity to immerse half the lowest ball should always be provided as a rust preventive. Rust and grit must be kept out of ball and roller bearings. Acid or rancid lubricants are as destructive as rust. (Henry Hess.) Both ball and roller bearings, to give the best satisfaction, should be made of steel, hardened and ground; accurately fitted, and in proper alignment with the shaft and load: cleaned and oiled regularly, and fitted with as large-size balls or rollers as possible, depending upon the revolutions per minute and load to be carried. Oil is absolutely necessary on both ball and roller bearings, to prevent rust. (S. S. Eveland.) Roller Bearings. — The Mossberg roller bearings for journals are made in the sizes given in the table below. D = diam. of journal; d = diam. of roll; N = number of rolls; P = safe load on journals, in lbs. The rolls are enclosed in a bronze supporting cage. (Trans. A. S. M. E., 1905.) D d N P D d N P D d N P 2 21/2 4 5 1/4 5/16 3/8 7/16 9 /l6 20 22 22 24 24 3,500 7,000 13,000 24,000 37,000 6 7 8 9 12 H/16 13/16 7/8 1 11/4 24 22 22 24 26 50,000 70, COO 90,000 115,000 175,000 15 18 20 24 13/8 13/8 11/2 11/2 28 32 34 38 255,000 325,000 400,000 576,000 BALL-BEARINGS, ROLLER-BEARINGS,' ETC. 1211 Surface speed of journal to 50 ft. per min. Length of journal 11/2 diameters. The rolls are made of tool steel not too high in carbon, and of spring temper. The journal or shaft should be made not above a medium spring temper. The box should be made of high carbon steel and tem- pered as hard as possible. Conical Roller Thrust Bearings. — The Mossberg thrust bearing is made of conical rollers contained in a cage, and two collars, one being stationary and the other fixed to the shaft and revolving with it. One side of each collar is made conical to correspond with the rollers which bear on it. The apex of the cones is at the center of the shaft. The angle of the cones is 6 to 7 degrees. Larger- angles are objectionable, giving excessive end thrust. The following sizes are made: Diameter of Shaft. Ins. Outside Diameter of Ring. Ins. No. of Rolls. Safe Pressure on Bearing. Area of Pressure Plate. Sq. ins. Speed 75 Rev. Lbs. Speed 150 Rev. Lbs. 21/16-21/4 3 1/16-3 1/4 4 l/i 6 -4 1/4 5 1/16-5 1/4 6 1/16-6 1/2 8I/16-8V2 9 1/16-9 1/2 59/16 8 105/i 6 123/ 8 147/s 183/ 4 201/2 30 30 30 30 30 32 32 10 20 35 54 78 132 162 19,000 40,000 70,000 108,000 125,000 200,000 300,000 9,500 20,000 35,000 56,000 62,000 100,000 150,000 Plain Roller Thrust Bearings. — S. S. Eveland, of the Standard Roller Bearing Co., contributes the following data of plain roller thrust bearings in use in 1903. The bearing consists of a large number of short cylindrical rollers enclosed in openings in a disk placed between two hardened steel plates. He says "our plain roller bearing is theoretically wrong, but in practice it works perfectly, and has replaced many thou- sand ball-bearings which have proven unsatisfactory." Size of Bearing. ins. Number and Size of Rollers, ins. R.p.m. Weight on Bear- ings, lbs. Lineal inches. Weight per lin. in., lbs. Weight on each roll, lbs. 43/4X 6H/i 6 43/4 X 71/4 51/2X 8 1/2 7 X 103/8 71/2X1 15/ 16 8 x 151/2 36 5/ 8 x5/ 16 32 3/ 4 x5/8 54 3/4X5/8 48 1 xl/2 54 1 x 1/2 70 H/4X5/8 500 470 420 370 325 300 6,000 10,000 15,000 20,000 25,000 60,000 111/4 12 201/4 24 27 45 546 833 750 833 988 1334 167 312 279 417 463 833 The Hyatt Roller Bearing. (A. L. Williston, Trans. A. S. M. E., 1905.) — The distinctive feature of the Hyatt roller bearing is a flexible roller, made of a strip of steel wound into a coil or spring of uniform diam- eter. A roller of this construction insures a uniform distribution of the load along the line of contact of the roller and the surfaces on which it operates. It also permits any slight irregularities in either journal or box without causing excessive pressure. The roller is hollow and serves as an oil reservoir. For a heavy load, a roller of heavy stock can be made, while for a high-speed bearing under light pressure a roller of light weight, made from thin stock, can be used. Following are the results of some tests of the Hvatt bearing in comparison with other bearings: A shaft 152 ft. long, 2i5/i6 in. diam. supported by 20 bearings, belt- driven from one end, gave a friction load of 2.28 H.P. with babbitted bearings, and 0.80 H.P. with Hyatt bearings. With 88 countershafts running in babbitted bearings, the H.P. required was 8.85 when the main shaft was in babbitted bearings and 6.36 H.P. when it was in Hyatt bearings. 1212 FRICTION AND LUBRICATION. Comparative tests of solid rollers and of Hyatt rollers were made in 1898 at the Franklin Institute by placing two sets of rollers between three flat plates, putting the plates under load in a testing machine and measur- ing the force required to move the middle plate. All the rollers were 3/4 in. diam., 10 ins. long. The Hyatt rollers were made of 1/2 X 1/8 in. steel strip. With 2000 lbs. load and plain rollers it took 26 lbs. to move the plate, and with the Hyatt rollers 9 lbs. With 3000 lbs. load and plain rollers the resistance was 34 lbs., with Hyatt rollers 17 lbs. In tests with a pendulum friction testing machine at the Case Scientific School, with a bearing 115/16 in. diam. the coefficient of friction with the Hyatt bearing was from 0S)362 down to 0.0196, the loads increasing from 64 to 264 lbs.; with cast-iron bearings and the same loads the coefficient was from 0.165 to 0.098. In tests at Purdue University with bearings 4 X IV2 ins. and loads from 1900 to 8300 lbs., the average coefficients with different bearings and different speeds were as follows: Hyatt bearing 130 r.p.m. 0.0114 302 r.p.m. 0.0099 585 r.p.m. 0.0147 Cast-iron bearing 128 " 0.0548 302 " 0.0592 410 " 0.0683 Bronze bearing 130 " 0.0576 320 " 0.0661 582 " 0.140 The cast-iron bearing at 128 r.p.m. seized with 8300 lbs., and at 410 r.p.m. with 5900 lbs. The bronze bearing seized at 130 r.p.m. with 3500 lbs., at 320 r.p.m. with 5100 lbs., and at 582 r.p.m. with 2700 lbs. The makers have found that the advantages of roller bearings of the type described are especially great with either high speeds or heavy loads. Generally, the best results are obtained for line-shaft work up to speeds of 600 rev. per min., when a load of 30 lbs. per square inch of projected area is allowed. For heavy load at slow speed, such as in crane and truck wheels, a load of 500 lbs. gives the best results. The Friction Coefficient of a well-made annular ball-bearing is 0.001 and 0.002 of the load referred to the shaft diameter and is independent of the speed and load. The friction coefficient of a good roller bearing is from 0.0035 to 0.014; it rises very much if the load is light. It in- creases also when the speeds are very low, though not so much as with plain bearings. (Henry Hess.) Notes on Ball Bearings. — The following notes are contributed by Mr. Henry Hess, 1910. Ball bearings in modern use date from the bi- cycle. That brought in the adjustable cup and cone and three-point contact type. Under the demands for greater load resistance and relia- bility the two-point contact type, without adjustability, was evolved; that is now used under loads from a few pounds to many tons. Such a bearing consists of an inner race, an outer race and the series of balls that roll in tracks of curved cross section. Various designs are used, differing chiefly in the devices for separating the balls and in the arrange- ment for introducing the balls between the races. The most widely used type has races that are of the same cross section throughout, un- broken by any openings for the introduction of balls. To introduce the balls the two races are first excentrically placed; the balls will fill slightly more than a half circumference ; elastic separators or solid cages are used to space the balls. Another type has a filling opening of sufficient depth cut into one race; the race continuity is restored by a small piece that is let in. This type is usually filled with balls, without cages or separators. The filling opening is always placed at the unloaded side of the bearing, where the weakening of the race is not important. This type has been almost en- tirely discarded in favor of the one above described. A third type has a filling opening cut into each race not quite deep enough to tangent the bottom of the ball track. As this weakened section necessarily comes under the load during each revolution, the carrying capacity is reduced. After slight wear there develops an inter- ference of the balls with the edges of these openings, which seriously reduces the speeds and load capacity. This interference precludes the use of this type to take end thrust. The carrying capacity of a ball-bearing is directly proportional to the number of 'balls and to the square of the ball diameter. BALL-BEARINGS, ROLLEIt-BEARINGS, ETC. 1213 It may be written as: L = Knd 2 , in which L = load capacity in pounds; n = number of bails; d = ball diameter in eighths of an inch. K varies with the condition and type of bearing, as also with the material and speed. For a certain special sh-H that hardens throughout and is also unusu- ally tough, employed by " DWF" or "HB" (the originators of the modern two-point type), the following values apply. For other steels lesser values must be used. I. For Radial Bearings : K = 9 for uninterrupted race track, cross-section curvature = 0.52 and 9/i6 in. ball diameter respectively for inner and outer races, separated balls, uniform load, and steady speed up to 3000 revs, per min. K = 5 for full ball type, filling opening in one race at the unloaded side, otherwise as above. K = 2.5 for both ball tracks interrupted by filling openings, inelastic cage separators for balls, or full ball, speeds not above 2000 revs, per min., Uniform load. K = 0.9 for thrust on a radial bearing of the first type, as above. The larger the balls the smaller K. The type with filling openings in each race is not suitable for end thrust. The radial load bearing is, up to high speeds, practically unaffected by speed, as to carrying capacity. 1 1 . Thrust B earing s : With the thrust type, consisting of one flat plate and one seat plate with grooved ball races, the load capacity decreases with speed or L _ K 1 nd? — Let D = diam, of ball circle (the circle passing through 1214 FRICTION AND LUBRICATION. the centers of the balls) ; d = diam. of balls; n= number of balls; s = aver- age clearance space between the balls. Then D = (d + s) -s- sin (180°/n); d = D sin (1807ft) - s; s = D sin (180°/ft) - d: n = 180° -*■ angle whose sine is (d + s) -s- D. The clearance s should be about 0.003 in. Values of 1807ft AND OF SIN 1807ft. 8 8 ,8 £ n. .8 o 2 n. 4 1 n. 8* 1 n. 8* I 1 _c 1 a 1 ,a 1 # c "~ CO "" = diam. of the larger plunger, a==area and rf = diam. of the smaller plunger, and K an experimental coefficient. He gives the following results of tests of an intensifier with a small plunger 8 ins. diam. and two large plungers, 14V4 and 17 3 /4 ins., either one of which could be used as desired. Diam. of large plunger, in. 14V4 14V4 173/4 173/4 Initial pressure, lbs. per sq. in. 285 475 335 350 Intensified pressure, lbs. per sq. in. 750 1450 1450 1510 Intensified if there were no friction 905 1505 1650 1725 Intensified calculated by formula* 806 1433 1572 1643 Efficiency of machine 0.83 0.965 0.88 0.875 LUBRICATION. Measurement of the Durability of Lubricants. — (X E. Denton, Trans. A. S. M. E., xi, 1013.) — Practical differences of durability of lubricants depend not on any differences of inherent ability to resist being "worn out" by rubbing, but upon the rate at which they flow through and away from the bearing-surfaces. The conditions which control this flow are so delicate in their influence that all attempts thus far made to measure durability of lubricants may be said to have failed to make distinctions of lubricating value having any practical significance. In some kinds of service the limit to the consumption of oil depends upon the extent to which dust or other refuse becomes mixed with it, as in railroad-car lubrication and in the case of agricultural machinery. The economy of one oil over another, so far as the quality used is concerned — that is, so far as durability is concerned — is simply proportional to the rate at which it can insinuate itself into and flow out of minute orifices or cracks. Oils will differ in their ability to do this, first, in proportion to their viscosity, and, second, in proportion to the capillary properties which they may possess by virtue of the particular ingredients used in their composition. Where the thickness of film between rubbing-surfaces must be so great that large amounts of oil pass through bearings in a given time, and the surroundings are such as to permit oil to be fed at high ♦Assuming K = 0.2. The efficiency calculated by the formula in each case was 0.953. LUBRICATION. 1219 temperatures or applied by a method not requiring a perfect fluidity, it is probable that the least amount of oil will be used when the viscosity is as great as in the petroleum cylinder stocks. When, however, the oil must flow freely at ordinary temperatures and the feed of oil is restricted, as in the case of crank-pin bearings, it is not practicable to feed such heavy oils in a satisfactory manner. Oils of less viscosity or of a fluidity approximating to lard-oil must then be used. Relative Value of Lubricants. (J. E. Denton, Am. Mack., Oct. 30, 1890.) — The three elements which determine the value of a lubricant are the cost due to consumption of lubricants, the cost spent for coal to overcome the frictional resistance caused by use of the lubricant, and the cost due to the metallic wear on the journal and the brasses. The Qualifications of a Good Lubricant, as laid down by W. H. Bailey, in Proc. Inst. C. E., vol. xlv, p. 372, are: 1. Sufficient body to keep the surfaces free from contact under maximum pressure. 2. The greatest possible fluidity consistent with the foregoing condition. 3. The lowest possible coefficient of friction, which in bath lubrication would be for fluid friction approximately. 4. The greatest capacity for storing and carrying away heat. 5. A high temperature of decomposition. 6. Power to resist oxidation or the action of the atmosphere. 7. Freedom from corrosive action on the metals upon which the lubricant is used. The Examination of Lubricating Oils. (Prof. Thos. B. Stillman, Stevens Indicator, July, 1890.) — The generally accepted conditions of a good lubricant are as follows: 1. "Body" enough to prevent the surfaces to which it is applied from coming in contact with each other. (Viscosity.) 2. Freedom from corrosive acid, of either mineral or animal origin. 3. As fluid as possible consistent with "body." 4. A minimum coefficient of friction. 5. High "flash" and burning points. 6. Freedom from all materials liable to produce oxidation or "gum- ming." The examinations to be made to verify the above are both chemical and mechanical, and are usually arranged in the following order: 1. Identification of the oil, whether a simple mineral oil, or animal oil, or a mixture. 2. Density. 3. Viscosity. 4. Flash-point. 5. Burning- point. 6. Acidity. 7. Coefficient of friction. 8. Cold test. Detailed directions for making all of the above tests are given in Prof. Stillman's article. See also Stillman's Engineering Chemistry, p. 366. Notes on Specifications for Petroleum Lubricants. (C. M. Everest, Vice-Pres. Vacuum Oil Co., Proc. Engineering Congress, Chicago World's Fair, 1893.) — The specific gravity was the first standard established for determining quality of lubricating oils, but it has long since been dis- carded as a conclusive test of lubricating quality. However, as the specific gravity of a particular petroleum oil increases the viscosity also increases. The object of the fire test of a lubricant, as well as its flash test, is the prevention of danger from fire through the use of an oil that will evolve inflammable vapors. The lowest fire test permissible is 300°, which gives a liberal factor of safetv under ordinary conditions. The cold test of an oil, i.e., the temperature at which the oil will congeal, should be well below the temperature at which it is used; otherwise the coefficient of friction would be correspondingly increased. Viscosity, or fluidity, of an oil is usually expressed in seconds of time in which a given quantity of oil will flow through a certain orifice at the tem- perature stated, comparison'sometimes being made with water, sometimes with sperm-oil, and again with rape-seed oil. It seems evident that within limits the lower the viscosity of an oil (without a too near approach to metallic contact of the rubbing surfaces) the lower will be the coefficient of friction. But we consider that each bearing in a mill or factory would probably require an oil of different viscosity from any other bearingin the mill, in order to give its lowest coefficient of friction, and that slight variations in the condition of a particular bearing would change the re- quirements of that bearing; and further, that when nearing the "danger point" the question of viscosity alone probably does not govern. The requirement of the New England Manufacturers' Association, that an oil shall not lose over 5% of its volume when heated to 140° Fahr. for 12 hours, is to prevent losses by evaporation, with the resultant effects. 1220 FRICTION AND LUBRICATION. The precipitation test gives no indication of the quality of the oil itself, as the free carbon in improperly manufactured oils can be easily removed. It is doubtful whether oil buyers who require certain given standards of laboratory tests are better served than those who do not. Some of the standards are so faulty that to pass them an oil manufacturer must supply oil he knows to be faulty; and the requirements of the best stand- ards can generally be met by products that will give inferior results in actual serivce. Penna. R. R. Specifications for Petroleum Products, 1900. — Five different grades of petroleum products will be used. The materials desired under this specification are the products of the distillation and refining of petroleum unmixed with any other substances. 150° Fire-test Oil. — This grade of oil will not be accepted if sample (1) is not "water-white" in color; (2) flashes below 130° Fahrenheit; (3) burns below 151° Fahrenheit; (4) is cloudy or shipment has cloudy barrels when received, from the presence of glue or suspended matter; (5) becomes opaque or shows cloud when the sample has been 10 minutes at a temperature of 0° Fahrenheit. 300° Fire-test Oil. — This grade of oil will not be accepted if sample (1) is not "water-white" in color; (2) flashes below 249° Fahrenheit; (3) burns below 298° Fahrenheit; (4) is cloudy or shipment has cloudy barrels when received, from the presence of glue or suspended matter; (5) becomes opaque or shows cloud when the sample has been 10 minutes at a temperature of 32° Fahrenheit; (6) shows precipitation when some of the sample is heated to 450° F. The precipitation test is made by having about two fluid ounces of the oil in a six-ounce beaker, with a thermometer suspended in the oil, and then heating slowly until the thermometer shows the required temperature. ' The oil changes color, but must show no precipitation. Paraffine and Neutral Oils. — These grades of oil will not be accepted if the sample from shipment (1) is so dark in color that printing with long-primer type cannot be read with ordinary daylight through a layer of the oil V? inch thick: (2) flashes below 298° F.: (3) has a gravity at 60° F., below 24° or above 35° Baume; (4) from October 1st to May 1st has a cold test above 10° F., and from May 1st to October 1st has a cold test above 32° F. The color test is made by having a layer of the oil of the prescribed thickness in a proper glass vessel, and then putting the printing on one side of the vessel and reading it through the layer of oil with the back of the observer toward the source of light. Well Oil. — This grade of oil will not be accepted if the sample from shipment (1) flashes, from May 1st to October 1st, below 298° F., or from October 1st to May 1st, below 249° F.; (2) has a gravity at 60° F., below 28° or above 31° Baume; (3) from October 1st to May 1st has a cold test above 10° F., and from May 1st to October 1st has a cold test above 32° F.; (4) shows any precipitation when 5 cubic centimeters are mixed with 95 c.c. of gasoline. The precipitation test is to exclude tarry and suspended matter. It is made by putting 95 c.c. of 88° B. gasoline, which must not be above 80° F. in temperature, into a 100 c.c. graduate, then adding the prescribed amount of oil and shaking thoroughly. Allow to stand ten minutes. With satisfactory oil no separated or precipitated J material can be seen. 500° Fire-test Oil. — This grade of oil will not be accepted if sample flashes below 494° F.; (2) shows precipitation with from shipment (1) gasoline when tested as described for well oil. Printed directions for determining flashing and burning tests and for making cold tests and taking gravity are furnished by the railroad company. Penna. R. R. Specifications for Lubricating Oils (1894). (In force in 1902.) Constituent Oils. Parts by volume. 1 1 1 I 4 i i 1 2 2 1 1 1 I 1 1 2 500° fire-test oil 1 4 Well oil . . . 1 4 2 1 Used for A B Ci 1 c 2 1 c 3 Dt Do D s E LUBRICATION. 1221 A, freight cars; engine oil on shifting-engines; miscellaneous greasing in foundries, etc. B, cylinder lubricant on marine equipment and on stationary engines. C, engine oil; all engine machinery; engine and tender truck boxes; shafting and machine tools; bolt cutting; general lubrication except cars. D, passenger-car lubrication. E, cylinder lubricant for locomotives. Ci, Di, for use in Dec, Jan., and Feb.; Ci, Z>2, in March, April, May, Sept., Oct., and Nov.; C3, Dz, in June, July, and August. Weights per gallon, A, 7.4 lbs.; B, C, D, E, 7.5 lbs. Grease Lubricants. — Tests made on an Olsen lubricant testing machine at Cornell University are reported in Power, Nov. 9, 1909. It was found that some of the commercial greases stood much higher pressures than the oils tested, and that the coefficients of friction at moderate loads were often as low as those of the oils. The journal of the testing machine was 33/4 in. diam., 3 1/2 in. long, and the babbitt bearing shoe had a projected area of 5.8 sq. in. The speed was 240 r.p.m. and each test lasted one hour, except when the bearing showed overheating. The following are the coefficients of friction obtained in the tests: Lbs. per sq. in. Min- eral Grease. Ani- mal Grease. Graph- ite Grease. Min- eral Grease. Engine Oil. Engine Oil. Grease. Grease. 86.2 172.4 258.6 344.8 0.024 0.021 0.021 0.025 0.050 0.023 0.023 0.023 0.025 0.035 0.04 0.05 0.023 0.018 0.018 0.019 0.028 0.019 0.04 0.06 0.015 0.022 0.037 0.020 0.015 0.014 0.017 0.026 0.025 0.022 0.020 020 431.0 0.019 Testing Oil for Steam Turbines. (Robert Job, Trans. Am. Soc. for Testing Matls., 1909.) — In some types of steam-turbines, the bearings are very closely adjusted and, if the oil is not clear and free from waxy substances, clogging and heating quickly results. A number of red engine and turbine oils some of which had given good service and others bad service were tested and it was found that clearness and freedom from turbidity were of importance, but mere color, or lack of color, seemed to have little influence, and good service results were obtained with oils which were of a red color, as well as with those which were filtered to an amber color. Heating Test. — It was found that on heating the oils to 450° F. all which had given" bad service showed a marked darkening of color, while those which had proved satisfactory showed little change. With oils that had been filtered or else had been chemically treated in such manner that the so-called " amorphous waxes " had been completely removed, on applying the heating test only a slight darkening of color resulted. It is of advantage in addition to other requirements to specify that an oil for steam turbines on being heated to 450° F. for five minutes shall show not more than a slight darkening of color. The test is that com- monly used in test of 300° oil for burning purposes. Separating Test. — It is known that elimination of the waxes causes an increase in the ease with which the oil separates from hot water when thoroughly shaken with it. This condition can be taken advantage of by prescribing that when one ounce of the oil is placed in a 4-oz. bottle with two ounces of boiling water, the bottle corked and shaken hard for one minute and let stand, the oil must separate from the water within a specified time, depending upon the nature of the oil, and that there must be no appearance of waxy substances at the line of demarcation between the oil and the water. Quantity of Oil needed to Run an Engine. — The Vacuum Oil Co. in 1892, in response to an inquirv as to cost of oil to run a 1000-H.P. Corliss engine, wrote: The cost of running two engines of equal size of the same make is not always the same. Therefore, while we could furnish figures showing what it is costing some of our customers having Corliss engines of 1000 H.P., we could only give a general idea, which in itself might be considerably out of the way as to the probable cost of cylinder- and engine-oils per year for a particular engine. Such an engine ought to 1222 FRICTION AND LUBRICATION. run readily on less than 8 drops of 600 W oil per minute. If 3000 drops are figured to the quart, ana 8 drops used per minute, it would take about two and one half barrels (52.5 gallons) of 600 W cylinder-oil, at 65 cents per gallon, or about $85 for cylinder-oil per year, running 6 days a week and 10 hours a day. Engine-oil would be even more difficult to guess at what the cost would be, because it would depend upon the number of cups required on the engine, which varies somewhat according to the style of the engine. It would doubtless be safe, however, to calculate at the outside that not more than twice as much engine-oil would be required as of cylinder-oil. The Vacuum Oil Co. in 1892 published the following results of practice with "600 W" cylinder-oil: Torli^ rnmnmind pnHnP \ 20 and 33 X 48 = 83 reVS - P er min - ; X dr0 P of Corliss compound engine, j oil per min to 1 drop in two minutes , * triple exp. " 20, 33, and 46 x 48; 1 drop every 2 minutes. f 20 and 36 x 36; 143 revs, per min.; 2 drops Porter-Allen " ] of oil per min., reduced afterwards to 1 drop ( per min. R ,. .. (15 and 25 x 16; 240 revs, per min.; 1 drop I every 4 minutes. Results of tests on ocean-steamers communicated to the author by Prof. Denton in 1892 gave: for 1200-H.P. marine engine, 5 to 6 English gallons (6 to 7.2 U. S. gals.) of engine-oil per 24 hours for external lubri- cation; and for a 1500-H.P. marine engine, triple expansion, running 75 revs, per min., 6 to 7 English gals, per 24 hours. The cylinder-oil consumption is exceedingly variable, — from 1 to 4 gals, per day on different engines, including cylinder-oil used to swab the piston-rods. Cylinder Lubrication. — J. H. Spoor, in Power, Jan. 4. 1910, has made a study of a great number of records of the amount of oil used for lubri- cating cylinders of different engines, and has reduced them to a sys- tematic basis of the equivalent number of pints of oil used in a 10-hour day for different areas of surface lubricated. The surface is determined in square inches by multiplying the circumference of the cylinder by the length of stroke. The results are plotted in a series of curves for different types of engines, and approximate average figures taken from these curves are given below : Compound Engines. Sq. ins. lubricated 2,000 4,000 6,000 8,000 10,000 12,000, 18,000 Pints of oil used in 10 hrs. 2 3.5 4.3 5 5.5 6 6.5 Corliss Engines. Sq. ins. lubricated 1,000 2,000 3,000 4,000 Pints of oil in 10 hrs. Avge 0.9 1.65 2.25 3.75 Max 1.2 2.25 Min 1.00 Automatic high-speed engines, about 2 pints per 1,000 sq. in. Simple slide-valve engines, about 0.5 pints per 1,000 sq. ins. As shown in the figures under 2.000, Corliss, a certain engine may take 21/4 times as much oil as another engine of the same size. The difference may be due to smoothness of cylinder surface, kind and pressure of piston rings, quality of oil, method of introducing the lubricant, etc. Variations in speed of a given type of engine and in steam pressure do not appear to make much difference, but the small automatic high-speed engine takes more oil than any other type. Vertical marine engines are commonly run without any cylinder oil, except that used occasionally to swab the piston rods. Quantity of Oil used on a Locomotive Crank-pin. — Prof. Denton, Trans. A. S. M. E., xi, 1020, says: A very economical case of practical oil-consumption is when a locomotive main crank-pin consumes about six cubic inches of oil in a thousand miles of service. This is equivalent to a consumption of one milligram to seventy square inches of surface rubbed over. SOLID LUBRICANTS. 1223 Soda Mixture for Machine Tools. (Penna. R. R. 1894.) — Dissolve 5 lbs. of common sal-soda in 40 gallons of water and stir thoroughly. When needed for use mix a gallon of this solution with about a pint of engine oil. Used for the cutting parts of machine tools instead of oil. Water as a Lubricant. (C. W. Naylor, Trans. A. S. M. E., 1905.) — Two steel jack-shafts 18 ft. long with bearings 5 X 14 ins. each receiving 175 H.P. from engines and driving 5 electric generators, with six belts all pulling horizontally on the same side of the shaft, gave trouble by heating when lubricated with oil or grease. Water was substituted, and the shafts ran for 1 1 years, 10 hours a day, without serious interruption. Oil was fed to the shaft before closing down for the night, to prevent rusting. The wear of the babbitted bearings in 11 years was about 1/4 in., and of the shalt nil. Acheson's " Deflocculated " Graphite. (Trans. A. I. E. E., 1907; Eng. News, Aug. 1, 1907.) — In 1906, Mr. E. G. Acheson discovered a process of producing a fine, pure, unctuous graphite in the electric fur- nace. He calls it deflocculated graphite. By treating this graphite in the disintegrated form with a water solution of tannin, the amount of tannin being from 3% to 6% of the weight of the graphite treated, he found that it would be retained in suspension in water, and that it was in such a fine state of subdivision that a large part of it would run through the finest filter paper, the filtrate being an intensely black liquid in which the graphite would remain suspended for months. The addition of a minute quantity of hydrochloric acid causes the graphite to floccu- late and group together so that it will no longer flow through filter paper. The same effect has been obtained with alumina, clay, lampblack and siloxicon, by treatment with tannin. The graphite thus suspended in water, known as "aquedag," has been successfully used as a lubricant for journals with sight-feed and with chain-feed oilers. It also prevents rust in iron and steel. The deflocculated graphite has also been sus- pended in oil, in a dehydrated condition, making an excellent lubricant known as "oildag." Tests by Prof. C. H. Benjamin of oil with 0.5% of graphite showed that it had a lower coefficient of friction than the oil alone. SOLID LUBRICANTS. Graphite in a condition of powder and used as a solid lubricant, so called, to distinguish it from a liquid lubricant, has been found to do well where the latter has failed. Rennie, in 1829, says: "Graphite lessened friction in all cases where it was used." General Morin, at a later date, concluded from experiments that it could be used with advantage under heavy pressures; and Prof. Thurston found it well adapted for use under both light and heavy pres- sures when mixed with certain oils. It is especially valuable to prevent abrasion and cutting under heavy loads and at low velocities. For comparative tests of various oils with and without graphite, see paper on lubrication and lubricants, by C. F. Mabery, Jour. A.S.M.E., Feb., 1910. Soapstone, also called talc and steatite, in the form of powder and mixed with oil or fat, is sometimes used as a lubricant. Graphite or soapstone, mixed with soap, is used on surfaces of wood working against either iron or wood. Metaline is a solid compound, usually containing graphite, made in the form of small cylinders which are fitted permanently into holes drilled in the surface of the bearing. The bearing thus fitted runs without any other lubrication. 1224 THE FOUNDRY. THE FOUNDRY. (See also Cast-iron, pp. 414 to 429, and Fans and Blowers, pp. 626 to 643.) Cupola Practice. The following table and the notes accompanying it are condensed from an article by Simpson Bolland in Am. Mach., June 30, 1892: 84 16 3000 9000 1310 11,790 26 31 Diam. of lining, in Height to char'g door, ft Fuel used in bed, lbs First charge of iron, lbs. Other fuel charges, lbs... Other iron charges, lbs.. Diam. blast pipe, in No. of 6-in. round tuyeres. . Equiv. No. flat tuyeres Width of flat tuyeres, in... Height of flat tuyeres, in. . Blast pressure, oz Size of Root blower, No... . Revs, per min Engine for blower, H.P — Sturtevant blower, No Engine for blower, H.P.. . . Melting cap., lbs. per hr. . . 36 48 54 60 66 72 12 13 14 15 15 16 840 1380 1650 1920 2190 2460 2520 4140 4950 5760 6570 7380 302 554 680 806 932 1058 2718 4986 6120 7254 8388 9522 14 18 20 22 22 24 3.7 6.8 10.7 13.7 15.4 19 4 6 8 8 8 10 2 2.5 2.5 3 3 3 13.5 13.5 15.5 16.5 18.5 18.5 8 12 14 14 14 16 2 4 4 5 5 6 241 212 277 192 240 163 2.5 10 14 18 V, 23 33 4 6 7 8 8 9 3 93/4 16 22 22 35 4820 10,760 13,850 16,940 21,200 26,070 16 3.5 16 16 7 160 47 10 48 37,530 Mr. Bolland says that the melting capacities in the table are not sup- posed to be all that can be melted in the hour by some of the best cupolas, but are simply the amounts which a common cupola under ordinary circumstances may be expected to melt in the time specified. By height of cupola is meant the distance from the base to the bottom side of the charging door. The distance from the sand-bed, after it has been formed at the bottom of the cupola, up to the under side of the tuyeres is taken at 10 ins. in all cases. All the amounts for fuel are based upon a bottom of 10 ins. deep. The quantity of fuel used on the bed is more in proportion as the depth is increased, and less when it is made shallower. The amount of fuel required on the bed is based on the supposition that the cupola is a straight one all through, and that the bottom is 10 ins. deep. If the bottom be more, as in those of the Colliau type, then addi- tional fuel will be needed. First Charge of Iron. — The amounts given are safe figures to work upon in every instance, yet it will always be in order, after proving the ability of the bed to carry the load quoted, to make a slow and gradual increase of the load until it is fully demonstrated just how much burden the bed will carry. Succeeding Charges of Fuel and Iron. — The highest proportions are not favored, for the simple reason that successful melting with any greater proportion of iron to fuel is not the rule, but, rather, the exception. Diameter of Main Blast-pipe. — The sizes given are of sufficient area for all lengths up to 100 feet. Tuyeres. — Any arrangement or disposition of tuyeres may be made, which shall answer in their totality to the areas given in the table. On no consideration must the tuyere area be reduced; thus, an 84-inch cupola must have tuyere area equal to 31 pipes 6 ins. diam., or 16 flat tuyeres 16 X 31/2 ins. The tuyeres should be arranged in such a manner as will concentrate the fire at the melting-point into the smallest possible com- pass, so that the metal in fusion will have less space to traverse while exposed to the oxidizing influence of the blast. To accomplish this, recourse has been had to the placing of additional rows of tuyeres in some instances — the "Stewart rapid cupola" having three rows, and the " Colliau cupola furnace" having two rows, of tuyeres. THE FOUNDRY. 1225 [Cupolas as large as 84 inches in diameter are now (1906) built without boshes. The most recent development with this size cupola is to place a center tuyere in the bottom discharging air vertically upwards.] Blast-pressure. — About 30,000 cu. ft. of air are consumed in melting a ton of iron, which would weigh about 2400 pounds, or more than both iron and fuel. When the proper quantity -of air is supplied, the com- bustion of the fuel is perfect, and carbonic-acid gas is the result. When the supply of air is insufficient, the combustion is imperfect, and car- bonic-oxide gas is the result. The amount of heat evolved in these two cases is as 15 to 4 1/2, showing a loss of over two-thirds of the heat by imperfect combustion. [Combustion is never perfect in the cupola except near the tuyeres. The CO2 formed by complete combustion is largely reduced to CO in passing through the hot coke above the fusion zone.] It is not always true that we obtain the most rapid melting when we are forcing into the cupola the largest quantity of air. Too much air absorbs heat, reduces the temperature, and retards combustion, and the fire in the cupola may be extinguished with too much blast. Slag in Cupolas. — A certain amount of slag is necessary to protect the molten iron which has fallen to the bottom from the action of the blast ; if it was not there, the iron would suffer from decarbonization. When slag from any cause forms in too great abundance, it should be led away by inserting a hole a little below the tuyeres, through which it will find its way as the iron rises in the bottom. With clean iron and fuel, slag seldom forms to any appreciable extent in small heats; but when the cupola is to be taxed to its utmost capacity it is then incumbent on the melter to flux the charges all through the heat, carrying it away in the manner directed. The best flux for this purpose is the chips from a white-marble yard. About 6 pounds to the ton of iron will give good results when all is clean. [Fluor-spar is now largely used as a flux.] When fuel is bad, or iron is dirty, or both together, it becomes imperative that the slag be kept running all the time. Fuel for Cupolas. — The best fuel for melting iron is coke, because it requires less blast, makes hotter iron, and melts faster than coal. When coal must be used, care should be exercised in its selection. All anthra- cites which are bright, black, hard, and free from slate, will melt iron admirably. For the best results, small cupolas should be charged with the size called ''egg,' 1 a still larger grade for medium-sized cupolas, and what is called "lump" will answer for all large cupolas, when care is taken to pack it carefully on the charges. 31elting Capacity of Different Cupolas. — The following figures are given by W. B. Snow, in The Foundry, Aug., 1908, showing the records of capacity and the blast pressure of several cupolas: Diam. of lining, ins 44 44 47 49 54 54 54 60 60 60 74 Tons per hour . . 6.7 7.3 8.4 9.1 7.7 8.8 10.2 12.4 14.8 13.8 13.0 Pressure, oz. per sq. in 12.9 16.4 17.5 11.8 13.6 11.0 20.8 15.5 16.8 12.6 8.7 From plotted diagrams of records of 46 tests of different cupolas the following figures are obtained: Diam. of lining, ins 30 36 42 48 54 60 66 72 Max. tons per hour 3 5 7.3 9.5 12 15 18 21 Avge. " " " 2.5 4 5.5 7.5 9 11 13 16 Max. pressure, oz 11 12 13.5 14 14.6 15.2 15.7 16 For a given cupola and blower the melting rate increases as the square root of the pressure. A cupola melting 9 tons per hour with 10 ounces pressure will melt about 10 tons with 12.5 ounces, and 11 tons with 15 ounces. The power required varies as the cube of the melting rate, so that it would require (11/9) 3 = 1.82 times as much power for 11 tons as for 9 tons. Hence the advantage of large cupolas and blowers with light pressures. Charging a Cupola. — Chas. A. Smith (Am. Mach., Feb. 12, 1891) gives the following: A 28-in. cupola should have from 300 to 400 lbs. of coke on bottom bed; a 36-in. cupola, 700 to 800 lbs.; a 48-in. cupola, 1500 lbs.; and a 60-in. cupola should have one ton of fuel on bottom bed. 1226 THE FOUNDRY. To every pound of fuel on the bed, three, and sometimes four pounds of metal can be added with safety, if the cupola has proper blast; in after- charges, to every pound of fuel add 8 to 10 pounds of metal; any well- constructed cupola will stand ten. F. P. Wolcott (Am. Mach., Mar. 5, 1891) gives the following as the practice of the Col well Iron-works, Carteret, N. J.: "We melt daily from twenty to forty tons of iron, with an average of 11.2 pounds of iron to one of fuel. In a 36-in. cupola seven to nine pounds is good melting, but in a cupola that lines up 48 to 60 inches, anything less than nine pounds shows a defect in arrangement of tuyeres or strength of blast, . or in charging up." "The Molder's Text-book," by Thos. D. West, gives forty-six reports in tabular form of cupola practice in thirty States, reaching from Maine to Oregon. Improvement of Cupola Practice. — The following records are given by J. R. Fortune and H. S. Wells (Proc. A. S. M. E., Mar., 1908) showing how ordinary cupola practice may be improved by making a few changes. The cupola is 13 ft. 4 in. in height from the top of the sand bottom to the charging door, and of three diameters, 50 in. for the first 3 ft. 6 in., then 54 in. for the next 2 ft. 4 in., then 60 in. to the top. When driven with a No. 8 Sturtevant blower, the maximum melting rate, from iron down to blast off, was 8.5 tons per hour. A No. 11 high-pressure blower was then installed. Test No. 1 in the table below gives the result with cupola charges as follows in pounds: Bed, 590 coke, followed by 826 coke, 2000 iron; 400 coke, 2000 iron; 300 coke, 2000 iron; and thereafter all charges were 200 coke, 2000 iron. The time between starting fire and start- ing blast was 2 hr. 30 min., and the time from blast on to iron down, 11 min. The melting rate, tons per hour, is figured for the time from iron down to blast off. The tuyeres were eight rectangular openings 11 1/4 in. high and of a total area of 1/9.02 of the area of the 54-in. circle. No. of Test. 1 2 3 4 5 6 7 8 9 10 Total tons. . . 22.7 24. 22.15 24.25 24.25 22.65 24. 20.30 23.85 22.35 Tons per hr.. 9.45 8.88 8.86 9.15 9.66 10.24 10.43 10.91 11.35 11.17 Lbs. per min* 19.81 18.61 18.55 19.17 20.25 21.44 21.82 22.95 23.77 23 39 Iron -r- cokef 7.54 7.40 7.28 8.58 8.94 8.71 9.02 9.02 10.02 9.49 Blast, oz 11.60 10.63 10.00 9.47 9.80 9.86 10.00 10.13 10.55 10.55 * Per sq. ft. cupola area at 54 in. diam. from iron down to blast off. t Including bed. The tuyeres were then enlarged, making their area 1/5.98 of the cupola (54 in.) area, and the results are shown in tests No. 2 and 3 of the table. The iron was too hot, and the coke charge was decreased to a ratio of 1/13.33 instead of 1/10, the bed of coke being increased. The result, test No. 4, was an increased rate of melting, a decrease in the amount of coke, and a decrease in the blast pressure. Tests 5, 6, 7, 8 and 9 were then made, the coke being decreased, while the blast pressure was in- creased, resulting in a decided increase in the melting speed. In tests 5, 6 and 7 the iron layer was 13.33 times the weight of the coke layer; in test 8, 14.28 times; and in test 9, 15.38 times. In test 9 it was noticed that the iron was not at the proper temperature, and in test 10 the coke layer was increased to a ratio of 1 to 14.28 without altering the blast pressure; this resulted in a decreased melt per hour. It has been found that a coke charge of 150 lbs. to 2000 lbs. of iron, with a blast pressure of 10.5 ounces, results in a melt of 11.5 tons per hour, the iron coming down at the proper temperature. An excess of coke decreases the melting rate. Iron in the cupola is melted in a fixed zone, the first charge of iron above the bed being melted by burning coke in the bed. As this iron is melted, the charge of coke above it descends and restores to the bed the amount which has been burned away. If there is too much coke in the charge, the iron is held above the melting zone, and the excess coke must be burned away before it can be melted, and this of course decreases the economy and the melting speed. THE FOUNDRY. 1227 Cupola Charges in Stove-foundries. (Iron Age, April 14, 1892.) — No two cupolas are charged exactly the same. The amount of fuel on the bed or between the charges differs, while varying amounts of iron are used in the charges. Below will be found charging-lists from some of the prominent stove-foundries in the country: lbs. A— Bed of fuel, coke 1 ,500 First charge of iron 5,000 All other charges of iron 1 ,000 First and second charges of coke, each 200 Four next charges of coke, each Six next charges of coke, each Nineteen next charges of coke, each lbs Thus for a melt of 18 tons there would be 5120 lbs. of coke used, giving a ratio of 7 to 1. Increase the amount of iron melted to 24 tons, and a ratio of 8 pounds of iron to 1 of coal is obtained . lbs. B— Bed of fuel, coke 1 ,600 First charge of iron 1,800 First charge of fuel 150 All other charges of iron, each 1.00C For an 18-ton melt 5060 lbs. of coke would be necessary, giving a ratio of 7.1 lbs. of iron to 1 pound of coke, lbs. C— Bed of fuel, coke 1,600 First charge of iron 4,000 First and second charges of coke 200 In a melt of 18 tons 4100 lbs. of coke would be used, or a ratio of 8.5 to 1. lbs. 1 lbs. D— Bed of fuel, coke 1,800 All charges of coke, each 200 First charge of iron 5,600 | All other charges of iron 2,900 In a melt of 18 tons, 3900 lbs. of fuel would be used, giving a ratio of 9.4 pounds of iron to 1 of coke. Very high, indeed, for stove-plate. lbs. lbs. E— Bed of fuel, coal 1 ,900 First charge of iron 5,000 First charge of coal 200 In a melt of 18 tons 4700 lbs. of coal would be used, giving a ratio of 7.7 lbs. of iron to 1 lb. of coal. These are sufficient to demonstrate the varying practices existing among different stove-foundries. In all these places the iron was proper for stove-plate purposes, and apparently there was little or no difference in the kind of work in the sand at the different foundries. Foundry Blower Practice. (W. B. Snow, Trans. A. S. M. E., 1907.) — The v elocity of air produced by a blower is expressed by the formula V = ^2 gp/d. If p, the pressure, is taken in ounces per sq. in., and d, the density, in pounds per cu. ft. of dry air at 50° and atmospheric pressure o f 14.69 lbs, or 235 oun ces, = 0.77884 lb., the formula reduces to V = Vi ,746,700 p/(235 + p), no allowance being made for change of temperature during discharge. From this formula the following figures are obtained. Q = volume discharged per min. through an orifice of 1 sq. ft. effective area, H.P = horse-power required to move the given volume under the given conditions, p = pressure in ounces per sq. in. lbs- Second and third charges of fuel 130 All other charges of fuel, each 100 lbs. All other charges of iron 2,000 All other charges of coke 150 All other charges of iron, each 2,000 All other charges of coal, each 175 P 1 Q H.P. P Q H.P. V Q H.P. ]> Q H.P. 1 35.85 0.00978 6 86.89 0.1422 11 116.45 0.3493 16 139.03 0.6067 2 50.59 0.02759 7 93.66 0.1788 12 121.38 0.3972 17 143.03 0.6631 3 61.83 0.05058 8 99.92 0.2180 13 126.06 0.4470 18 146.88 0.7211 4 71.24 0.07771 9 105.76 0.2596 14 130.57 0.4986 19 150.61 0.7804 5 79.48 0.1084 10 111.25 0.3034 15 134.89 0.5518 20 154.22 0.8412 The greatest effective area over which a fan will maintain the maximum velocity of discharge is known as the "capacity area" or "square inches of blast." As originally established by Sturtevant it is represented by DW/3, D = diam. of wheel in ins., W = width of wheel at circumference, 1228 THE FOUNDRY. in inches. For the ordinary type of fan at constant speed maximum efficiency and power are secured at or near the capacity area; the power per unit of volume and the pressure decrease as the discharge area and volume increase; with closed outlet the power is approximately one-third of that at capacity area. The following table is calculated on these bases: Capacity area per inch of width at periphery of wheel = 1/3 of diam. Air, 50° F. Velocity of discharge = circumferential speed of the wheel. Power = double the theoretical. In rotary positive blowers, as well as in fans, the velocity and the volume vary as the number of revolutions, the pressure varies as the square, and the power as the cube of the number of revolutions. In the fan, however, increase of pressure can be had only by increasing the revolutions, while in the rotary blower a great range of pressure is obtainable with constant speed by merely varying the resistance. With a rotary blower at constant speed, theoretically, and disregarding the effect of changes in temperature and density, the volume is constant ; the velocity varies inversely as the effective outlet area; the pressure varies inversely as the square of the outlet area, hence as the square of the velocity; and the power varies directly as the pressure. The maximum power is required when a fan discharges against the least, and when a rotary blower discharges against the greatest resistance. Performance of Cupola Fan Blowers at Capacity Area per Inch of Peripheral Width. as 5£ r.p.m. cu. ft. h.p. r.p.m. cu. ft. h.p. h.p. r.p.m cu. ft h.p. r.p.m cu. ft h.p. Total Pressure in Ounces per Square Inch. 2660.0 520.0 1.7 2000.0 700.0 2.3 1590.0 870.0 2. 1330.0 1040.0 3.4 1140.0 1220.0 3.9 2860.0 560.0 2.1 2150.0 750.0 2.9 1720.0 940.0 3.6 1430.0 1120.0 4.3 1230.0 1310.0 5.0 3050.0 600.0 2.6 2290.0 800.0 3.5 1830.0 1000.0 4.4 1530.0 1200.0 5.2 1310.0 1400.0 6.1 3230.0 640.0 3.1 2420.0 850.0 4.2 1940.0 1060.0 5.2 1620.0 1270.0 1380.0 1480.0 7.3 10 11 12 13 14 15 16 3400.0 670.0 3.6 2550.0 890.0 4.9 2040.0 1110.0 1700.0 1340.0 7.3 1460.0 1560.0 5 r.p.m. 1000.0 1070.0 1150.0 1210.0 1270.0 1330.Q 1390.0 1450.0 1500.0 1550.0 1590.0 48 \ cu. ft. 1390.0 1500.0 1600.0 1690.0 1780.0 1860.0 1940.0 2020.0 2090.0 2160.0 2230.0 h.p. 4.5 5.7 7.0 8.3 9.7 11.2 12.7 14.3 15.9 17.7 21.0 3560.0 700.0 4.2 2670.0 930.0 5.6 2140.0 1160.0 7.0 1780.0 1400.0 1530.0 1630.0 9.8 3710.0 730.0 4.8 2780.0 970.0 6.4 2230.0 1210.0 7.9 1850.0 1460.0 9.5 1590.0 1700.0 11.1 3850.0 760.0 5.4 2890.0 1010.0 7.1 2310.0 1260.0 1930.0 1510.0 10.7 1650.0 1770.0 12.5 3990.0 780.0 2990.0 1040.0 8.0 2390.0 1310.0 10.0 2000.0 1570.0 11.9 1710.0 1830.0 13.9 4120.0 810.0 6.6 3090.0 1080.0 2470.0 1350.0 11.0 2060.0 1620.0 13.2 1770.0 1890.0 15.4 4250.0 830.0 7.3 3190.0 1110.0 9.7 2550.0 1390.0 12.1 2120.0 1670.0 14.5 1820.0 1950.0 17.0 The air supply required by a cupola varies with the melting ratio, the density of the charges, and the incidental leakage. Average practice is represented by the following: Lbs. iron per lb. coke 6 '! 7 8 9 10 Cu. ft. air per ton of iron 33,000 31,000 29,000 27,000 25,000 It is customary to provide blower capacity on a basis of 30,000 cu. ft., which corresponds to 75 to 80% of the chemical requirements for complete combustion with average coke, and a melting ratio of 7.5 to 1. In comparative tests with a 54-inch lining cupola under identical con- ditions as to contents, alternately run with a No. 10 Sturtevant fan and a 33 cu. ft. Connersville rotary, with the fan the pressure varied between I2V2 and 14V8 ounces in the wind box, the net power from 25 to 38.5 H.P., while with the rotary blower the pressure varied between 10 1/2 and 25 ounces, and the power between 19 and 45 H.P. ' With the fan 28.84 tons THE FOUNDRY. 1229 were melted in 3.77 hours, or 7.65 tons per hour, while with the rotary blower 2.82 hours were required to melt 31.5 tons, an hourly rate of 10.6 tons, an increase of nearly 40 per cent in output. This reduces to a net input of 4.09 H.P. per ton melted per hour with the fan, and 2.98 H.P. with the rotary blower; an apparent advantage of 27% in favor of the rotary. Had the rotary been of smaller capacity such excessive pressures would not have been necessary, the power would have been decreased, and the duration of the heat prolonged, with probable decrease in the H.P. hours per ton. Had the fan been run at higher speed the H.P. would have increased, the time decreased and the power per ton per hour would have more closely approached that required by the rotary blower. • Theoretically, for otherwise constant conditions, the following relations hold for cupolas and melting rates within the range of practical operation: For a givenjcupolaj For a given melting rate: For a given volume; M oc F,Vp. or^ITR v* m Poo V 2 __ H.P. oc M3 or Vp3 D 2 Foe 1 ■ Poc d H.P. oc P or 1 h- D i E oc M , P, or 1 -h D* M oc D For a given cupola E oc M 2 , or P Duration of beat oc l -- Vp M = melting rate; V = volume; P = pressure; H.P. = horse-power; D = diam. of lining; E = operating efficiency = power per ton per hour; d = depth of the charge; oc, varies as. These relations might be the source of formulae for practical use were it possible to establish accurate coefficients. But the variety in cupolas, tuyere proportions, character of fuel and iron, and difference in charging practice are bewildering and discouraging. Maximum efficiency in a given case can only be assured after direct experiment. Something short of the maximum is usually accepted in ignorance of the ultimate possi- bilities. The actual melting range of a cupola is ordinarily between 0.6 and 0.75 ton per hour per sq. ft. of cross section. The limits of air supply per minute per sq. ft. are roughly 2500 and 4000 cu. ft. The possible power required varies even more widely, ranging from 1.5 to 3.75 H.P. per sq. ft., corresponding to 2.5 and 5 H.P. per ton per hour for the melting rates specified. The power may be roughly calculated, from the theoreti- cal requirement of 0.27 H.P. to deliver 1000 cu. ft. per minute against 1 oz. pressure. The power increases directly with the pressure, and de- pends also on the efficiency of the blower. Current practice can only be expressed between limits as in the following table. Range of Performance of Cupola Blowers. Pressure per sq. in., oz. Diameter inside Lining, in. Capacity per Hour, tons. 18 0.25- 0.5 24 1.00- 1.5 30 2.00- 3.5 36 4.00- 5.0 42 5.00- 7.0 48 8.00-10.0 54 9.00-12.0 60 12.00-15.0 66 14.00-18.0 72 17.00-21.0 78 19.00-24.0 84 21.00-27.0 Volume of Air permin., cu. ft. 5- 7 7- 9 8-11 8-12 8-13 8-13 9-14 9-14 9-15 10-15 10-16 10-16 150- 300 600- 900 1,200- 2,000 2,200- 2,800 2,700- 3,700 4,000- 5,000 4,500- 6,000 6,000- 7,500 7,000- 9,000 8,500-10,500 9,500-12,000 10,500-13,500 Horse- power. 0.5- 1.5 2.0- 6.0 5.0- 15.0 10.0-23.0 12.0- 32.0 18.0- 45.0 22.0- 60.0 30.0- 75.0 35.0- 90.0 45.0-110.0 52.0-130.0 60.0-150.0 Results of Increased Driving. (Erie City Iron- works, 1891.) — May-Dec, 1890: 60-in. cupola, 100 tons clean castings a week, melting 8 tons per hour; iron per pound of fuel, 7V2 lbs.; per cent weight of good castings to iron charged, 753/ 4 . Jan-May, 1891: Increased rate of melt- ing to 111/2 tons per hour; iron per lb. fuel, 9V2; per cent weight of good castings, 75; one week, 13V4 tons per hour, 10.3 lbs. iron per lb. fuel; per cent weight of good castings, 75.3. The increase was made by putting in an additional row of tuyeres and using stronger blast, 14 ounces. Coke was used as fuel. (W. O. Webber, Trans. A. S. M. E. t xii, 1045.) 1230 THE FOUNDRY. Power Required for a Cupola Fan. (Thos. D. West, The Foundry, April, 1904.) — -The power required when a fan is connected with a cupoia depends on the length and diameter of the piping, the number of bends, valves, etc., and on the resistance to the passage of blast through the cupola. The approximate power required in everyday practice is the difference between the power required to run the fan with the outlet open and with it closed. Another rule is to take 75% of the maximum power or that with the outlet open. A fan driving a cupola 66 ins. diam., 1800 r.p.m., driven by an electric motor required horse-power and gave pressures as follows : Outlet open, 146.6; outlet closed, 37.2, pressure 15 oz.; attached to cupola, with no fuel in it, 120.5, 5 oz.; after kindling and coke had been fired, 101.0, 10 oz.; during the run 70.8 to 76.7, 11 to 13 oz., the variations being due to changes in the resistances to the passage of the blast. Utilization of Cupola Gases. — Jules De Clercy, in a paper read before the Amer. Foundrymen's Assn., advises the return of a portion of the gases from the upper part of the charge to the tuyeres, and thus utilizing the carbon monoxide they contain. He says that A. Baillot has thereby succeeded in melting 15 lbs. of iron per lb. of coke, and at the same time obtained a greater melting speed and a superior quality of castings. Loss in Melting Iron in Cupolas. — G. O. Vair, Am. Mach., March 5, 1891, gives a record of a 45-in. Colliau cupola as follows: Ratio of fuel to iron, 1 to 7-42. Good castings 21,314 lbs. New scrap 3,005 " Millings 200 " Loss of metal 1 ,481 " Amount melted 26,000 lbs. Loss of metal, 5.69%. Ratio of loss, 1 to 17.55. Use of Softeners in Foundry Practice. (W. Graham, Iron Age, June 27, 1889.) — In the foundry the problem is to have the right pro- portions of combined and graphitic carbon in the resulting casting; this is done by getting the proper proportion of silicon. The variations in the proportions of silicon afford a reliable and inexpensive means of producing a cast iron of any required mechanical character which is possible with the material employed. In this way, by mixing suitable irons in the right proportions, a required grade of casting can be made more cheaply than by using irons in which the necessary proportions are already found. Hard irons, mottled and white irons, and even steel scrap, all containing low percentages of silicon and high percentages of combined carbon, could be employed if an iron having a large amount of silicon were mixed with them in sufficient amount. This would bring the silicon to the proper proportion and would cause the combined carbon to be forced into the graphitic state, and the resulting casting would be soft. High-silicon irons used in this way are called "softeners." Mr. Keep found that more silicon is lost during the remelting of pig of over 10% silicon than in remelting pig iron of lower percentages of silicon. He also points out the possible disadvantage of using ferro-silicons con- taining as high a percentage of combined carbon as 0.70% to overcome the bad effects of combined carbon in other irons. The Scotch irons generally contain much more phosphorus than is desired in irons to be employed in making the strongest castings. It is a mistake to mix with strong low-phosphorus irons an iron that would increase the amount of phosphorus for the sake of adding softening qualities, when softness can be produced by mixing irons of the same low phosphorus. (For further discussion of the influence of silicon see pages 415 and 422.) Weakness of Large Castings. (W. A. Bole, Trans. A. S. M. E., 1907.) — Thin castings, by virtue of their more rapid cooling, are almost certain to be stronger per unit section than would be the case if the same metal were poured into larger and heavier shapes. Many large iron castings are of questionable strength, because of internal strains and lack of har- raony between their elements, even though the casting is poured out of iron of the best quality. This may be due to lack of experience on the part of THE FOUNDRY. 1231 the designer, especially in the cooling and shrinking of the various parts ot a large casting after being poured. Castings are often designed with a useless multiplicity of ribs, walls, gussets, brackets, etc., which, by their asynchronous cooling and their inharmonious shrinkage and contraction, may entirely defeat the intention of the designer. There are some castings which, by virtue of their shapes, can be specially treated by the foundryman, and artificial cooling of certain critical parts may be effected in order to compel such parts to cool more rapidly than they would naturally do, and the strength of the casting may by such means be beneficially affected. As for instance in the case of a fly-wheel with heavy rim but comparatively light arms and hub; it may be bene- ficial to remove the flask and expose the rim to the air so as to hasten its natural rate of cooling, while the arms and hub are still kept muffled up in the sand of the mold and their cooling retarded as much as possible. Large fillets are often highly detrimental to good results. Where two walls meet and intersect, as in the. shape of a 7\ if a large fillet is swept at the juncture, there will be a pool of liquid metal at this point which will remain liquid for a longer time than either wall, the result being a void, or "draw," at the juncture point. Risers and sink heads should often be employed on iron castings. In large iron-foundry work interior cavities may exist without detection, and some of these may be avoided by tne use of suitable feeding devices, risers and sink heads. Specimens from a casting having at one point a tensile strength as high as 30,250 lbs. per sq. in. have shown as low as 20,500 in another and heavier section. Large sections cannot be cast to yield the high strength of specimen test pieces cast in smaller sections. The paper describes a successful method of artificial cooling, by means of a coil of pipe with flowing water, of portions of molds containing cylinder heads with ports cast in them. Before adopting this method the internal ribs in these castings always cracked by contraction. Shrinkage of Castings. — The allowance necessary for shrinkage varies for different kinds of metal, and the different conditions under which they are cast. For castings where the thickness runs about one inch, cast under ordinary conditions, the following allowance can be made: For .cast iron, 1/8 inch per foot. For zinc, 5/ 16 inch per foot. " brass, 3/ 16 " " " " tin, V12 " " steel, 1/4 " " " " aluminum, 3/ 16 " " " " mal. iron, Vs " " " " britannia, 1/32 " Thicker castings, under the same conditions, will shrink less, and thinner ones more, than this standard. The quality of the material and the man- ner of molding and cooling will also make a difference. (See also Shrinkage of Cast Iron, page 423.) Mr. Keep (Trans. A. S. M. E., vol. xvi) gives the following "approxi- mate key for regulating foundry mixtures" so as to produce a shrinkage of 1/8 in. per ft. in castings of different sections: • Size of casting 1/2 1 2 3 4 in. sq. Silicon required, per cent 3.25 2.75 2.25 1.75 1.25 per cent. Shrinkage of a 1/2-in. test-bar. . 0.125 .135 .145 .155 .165 in per. ft. Growth of Cast Iron by Heating. (Proc. I. and S. Inst., 1909.) — Investigations by Profs. Rugan and Carpenter confirm Mr. Outerbridge's experiments. (See page 425.) They found: 1. Heating white iron causes it to become gray, and it expands more than sufficient to overcome the original shrinkage. 2. Iron when heated increases in weight, probably due to absorption of oxygen. 3. The change in size due to heating is not only a molecular change, but also a chemical one. 4. The growth of one bar was shown to be due to penetration of gases. When heated in vacuo it contracted. Hard Iron due to Excessive Silicon. — W. J. Keep in Jour. Am. Foundrymen's Assn., Feb., 1898, reports a case of hard iron containing graphite, 3.04; combined C, 0.10; Si, 3.97; P, 0.61; S, 0.05; Mn, 0.56. He says: For stove plate and light hardware castings it is an advantage to have Si as high as 3.50. When it is much above that the surface of the castings often become very hard, though the center will be very soft. 1232 THE FOUNDRY. The surface of heavier parts of a casting having 3.97 Si will be harder than the surface of thinner parts. Ordinarily if a casting is hard an increase of silicon softens it, but after reaching 3.00 or 3.50 per cent, silicon hardens a casting. Ferro-Alloys for Foundry Use. E. Houghton (Iron Tr. Rev., Oct. 24, 1907.) — The objects of the use of ferro-alloys in the foundry are: 1, to act as deoxidizers and desulphurizers, the added element remaining only in small quantities in the finished casting; 2, to alter the composition of the casting and so to control its mechanical properties. Some of these , alloys are made in the blast furnace, but the purest grades are made in the electric furnace. The following table shows the range of composition of blast furnace alloys made by the Darwen & Mostyn Iron Co. Ail of these alloys may be made of purer quality in the electric furnace. Ferro- Spiegel- Silicon Ferro- Ferro- Ferro- Mn. eisen. Spiegel. sil. phos. Chrome. Mn 41.5- 87.9 9.25-29.75 17.50-20.87 1.17- 2.20 3.00- 5.90 1.55- 2.30 Si 0.10- 0.63 0.42- 0.95 9.45-14.23 8.10-17.00 0.50- 0.84 0.13-0.36 P 0.09- 0.20 0.06- 0.09 0.07- 0.10 0.06- 0.08 15.71-20.50 0.04- 0.07 C 5.62- 7.00 3.94- 5.20 1.05- 1.89 0.90- 1.75 0.27- 0.30 5.34- 7.12 S nil nil-trace nil 0.02- 0.05 0.16- 0.33 Cr, 13.50-41.39 The following are typical analyses of other alloys made in the electric furnace: Si Fe Mn Al Ca Mg C S P Ti 1.21 45.65 69.80 0.30 9.45 2.55 3.28 0.55 1.14 0.03 0.01 0.01 0.02 0.03 0.04 53 Ferro-aluminum-silicide Ferro-calcium-silicide 44.15 11.15 tr. 0.22 nil 15.05 nil 0.26 Ferro-aluminum, Al, 5, 10 and 20%. Metallic manganese, Mn, 95 to 98; Fe, 2 to 4; C, under 5. Do. refined, Mn, 99; Fe, 1; C, 0. Dangerous Ferro-silicon. — Phosphoretted and arseniuretted hvdro- gen, highly poisonous gases, are said to be disengaged in a humid atmos- phere from ferro-silicon containing between 30 and 40% and between 47 and 65% of Si, and there is therefore danger in transporting it in passenger steamships. A French commission has recommended the abandonment of the manufacture of FeSi of these critical percentages. (La Lumiere Electrique, Dec. 11, 1909. Elep. Rev., Feb. 26, 1910.) Quality of Foundry Coke. (R. Moldenke, Trans. A. S. M. E., 1907.) — Usually the sulphur, ash and fixed carbon are sufficient to give a fair idea of the value of coke, apart from its physical structure, specific gravity, etc. The advent of by-product coke will necessitate closer attention to moisture Beehive coke, when shipped in open cars, may, through inattention, cause the purchase of from 6 to 10 per cent of water at coke prices. Concerning sulphur, very hot running of the cupola results in less sulphur m the iron. In good coke, the amount of S should not exceed 1.2 per cent; but, unfortunately, the percentage often runs as high as 2.00. If the coke has a good structure, an average specific gravity, not over 11 per cent of ash and over 86 per cent of fixed carbon, it does not matter much whether it be of the "72 hour" or "24 hour" variety. Departure from the normal composition of a coke of any particular region should place the foundryman on his guard at once, and sometimes the plentiful use of limestone at the right moment may save many castings. Castings made in Permanent Cast-iron Molds. — E. A. Custer, in a paper before the Am. Foundrymen's Assn. (Eng. News, May 27, 1909), describes the method of making castings in iron molds, and the quality of these castings. Very heavy molds are used, no provision is made against shrinkage, and the casting is removed from the mold as soon as it has set, giving it no time to chill or to shrink by cooling. Over 6000 pieces have been cast in a single mold without its showing any signs of THE FOUNDRY. 1233 failure. The mold should be so heavy that it will not become highly heated in use. Casting a 4-in. pipe weighing 65 lbs. every seven min- utes in a mold weighing 6500 lbs. did not raise the temperature above 300° F. In using permanent molds the iron as it comes from the cupola should be very hot. The best results in casting pipe are had with iron containing over 3% carbon and about 2% silicon. Iron when cast in an iron mold and removed as soon as it sets, possesses some unusual prop- erties. It will take a temper, and when tempered will retain magnetism. If the casting be taken from the mold at a bright heat and suddenly quenched in cold water, it has the cutting power of a good high-carbon steel, whether the iron be high or low in silicon, phosphorus, sulphur or manganese. There is no evidence of "chill"; no white crystals are shown. Chilling molten iron swiftly to the point of setting, and then allowing it to cool gradually, produces a metal that is entirely new to the art. It has the chemical characteristics of cast iron, with the exception of com- bined carbon, and it also possesses some of the properties of high-carbon steel. A piece of cast iron that has 0.44% combined, and over 2% free carbon, has been tempered repeatedly and will do better service in a lathe than a good non-alloy steel. Once this peculiar property is imparted to the casting, it is impossible to eliminate it except by remelting. A bar of iron so treated can be held in a flame until the metal drips from the end, and yet quenching will restore it to its original hardness. The character of the iron before being quenched is very fine, close- grained, and yet it is easily machined. If permanent molds can be used with success in the foundry, and a system of continuous pouring be inaugurated which in duplicate work would obviate the necessity of having molders, why is it necessary to melt pig iron in the cupola? What could be more ideal than a series of permanent molds supplied with molten iron practically direct from the blast furnace? The interposition of a reheating ladle such as is used by the steel makers makes possible the treatment of the molten iron. The molten iron from the blast furnace is much hotter than that ob- tained from the cupola, so that there is every reason to believe that the castings obtained from a blast furnace would be of a better quality than when the pig is remelted in the cupola. It is immaterial whether an iron contains 1.75 or 3% silicon, so long as the molten mass is at the proper temperature, so that the high tempera- tures obtained from the blast furnace would go far toward offsetting the variations in the impurities. R. H. Probert (Castings, July, 1909) gives the following analysis of molds which gave the best results: Si, 2.02; S, 0.07; P, 0.89: Mn, 0.29: CO, 0.84: G.C., 2.76. Molds made from iron with the following analysis were worthless: Si, 3.30; S, 0.06; P, 0.67; Mn, 0.12; CO, 0.19; G.C., 2.98. Weight of Castings determined from Weight of Pattern. (Rose's Pattern-makers' Assistant.) A Pattern weighing One Pound, made of — Will weigh when cast in Cast Iron. Zinc. Copper. Yellow Brass. Gun metal. lbs. 10.7 12.9 8.5 12.5 16.7 14.1 lbs. 10.4 12.7 8.2 12.1 16.1 13.6 lbs. 12.8 15.3 10.1 14.9 19.8 16.7 lbs. 12.2 14.6 9.7 14.2 19.0 16.0 lbs. 12.5 Honduras Spanish 15. 9.9 14.6 " ' white 19.5 16.5 Molding Sand. (Walter Bagshaw, Proc. Inst. M. E., 1891.)— The chemical composition of sand will affect the nature of the casting, no matter what treatment it undergoes. Stated generally, good sand is composed of 94 parts silica, 5 parts alumina, and traces of magnesia and oxide of iron. Sand containing much of the metallic oxides, and especially 1234 THE FOUNDRY. lime, is to be avoided. Geographical position is the chief factor governing the selection of sand; and whether weak or strong, its deficiencies are made up for by the skill of the inolder. For this reason the same sand is often used for both heavy and light castings, the proportion of coal varying according to the nature of the casting. A common mixture of facing- sand consists of six parts by weight of old sand, four of new sand, and one of coal-dust. Floor-sand requires only half the above proportions of new sand and coal-dust to renew it. German founders adopt one part by measure of new sand to two of old sand; to which is added coal-dust in the proportion of one-tenth of the bulk for large castings, and one-twen- tieth for small castings. A few founders mix street-sweepings with the coal in order to get porosity when the metal in the mold is likely to be a long time in setting. Plumbago is effective in preventing destruction of the sand; but owing to its refractory nature, it must not be dusted on in such quantities as to close the pores and prevent free exit of the gases. Powdered French chalk, soapstone, and other substances are sometimes used for facing the mold; but next to plumbago, oak charcoal takes the best place, notwithstanding its liability to float occasionally and give a rough casting. For the treatment of sand in the molding-shop the most primitive method is that of hand-riddling and treading. Here the materials are roughly proportioned by volume, and riddled over an iron plate in a flat heap, where the mixture is trodden into a cake by stamping with the feet; it- is turned over with the shovel, and the process repeated. Tough sand can be obtained in this manner, its toughness being usually tested by squeezing a handful into a ball and then breaking it; but the process is slow and tedious. Other things being equal, the chief characteristics of a good molding-sand are toughness and porosity, qualities that depend on the manner of mixing as well as on uniform ramming. Toughness of Sand. — In order to test the relative toughness, sand mixed in various ways was pressed under a uniform load into bars 1 in. sq. and about 12 in. long, and each bar was made to project further and further over the edge of a table until its end broke off by its own weight. Old sand from the shop floor had very irregular cohesion, breaking at all lengths of projections from 1/2 in. to 1 1/2 in. New sand in its natural state held together until an overhang of 23/4 in. was reached. A mixture of old sand, new sand, and coal-dust Mixed under rollers broke at 2 to 2V4 in. of overhang. in the centrifugal machine .. . " " 2 " 21/4 " " through a riddle " " 13/ 4 " 21/8 " " showing as a mean of the tests only slight differences between the last three methods, but in favor of machine-work. In many instances the fractures were so uneven that minute measurements were not taken. Heinrich Piles (Castings, July, 1908) says that chemical analysis gives little or no information regarding the bonding power, texture, permea- bility or use of sand, the only case in which it is of value being in the selection of a highly silicious sand for certain work such as steel casting. Dimensions of Foundry Ladles. — The following table gives the dimensions, inside the lining, of ladles from 25 lbs. to 16 tons capacity. All the ladles are supposed to have straight sides. (Am. Mach., Aug. 4, 1892.) Cap'y- Diam. Depth. Cap'y- Diam. Depth. Cap'y. Diam. Depth. in in. in. in. in. in. 16 tons 54 56 3 tons 31 32 300 lbs. f Hi/2 1U/2 14 " 52 53 2 " 27 28 250 " 103/ 4 11 12 " 49 50 1 Va" 241/2 25 200 " 10 IOV2 10 " 46 48 1 ton 22 22 150 " 9 91/ 2 8 " 43 44 3/4" 20 20 100 " 8 81/2 6 " 39 40 V2" 17 17 75 " 7 71/2 4 " 34 35 V4" 131/2 131/2 50 *' 6V2 6V2 THE MACHINE-SHOP. 1235 THE MACHINE-SHOP. SPEED OF CUTTING-TOOLS IN LATHES, MILLING 3IACHINES, ETC. Relation of diameter of rotating tool or piece, number of revolutions and cutting-speed: Let d = diam. of rotating piece in inches, n = No. of revs, per min.; S = speed of circumference in feet per minute; c ndn n „ fi ,oj S 3.82 5 . 3.82 5 S = IT =0-2«18dn; n- ^-^ = -j- ; d .- ^-- Approximate rule: Number of revolutions per minute = 4 X speed in feet per minute -e- diameter in inches. Table of Cutting-speeds. In c3 G Feet per minute. > 10 15 20 25 30 35 40 45 50 s"" Revolutions per minute. ■ V4 76.4 152.8 229.2 305.6 382.0 458.4 534.8 611.2 687.6 764.0 3 /8 50 9 101.9 152.8 203.7 254.6 305.6 356.5 407.4 458.3 509.3 i/ 2 38.2 76.4 114.6 152.8 191.0 229.2 267.4 305.6 343.8 382.0 5/8 30.6 61.1 91.7 122.2 152.8 183.4 213.9 244.5 275.0 305.6 3/4 25.5 50.9 76.4 101.8 127.3 152.8 178.2 203.7 229.1 254.6 7/8 21.8 43.7 65.5 87.3 109.1 130.9 152.8 174.6 196.4 218.3 1 19.1 38.2 57.3 76.4 95.5 114.6 133.7 152.8 171.9 191.0 U/8 17.0 34.0 50.9 67.9 84.9 101.8 118.8 135.8 152.8 169.7 H/4 15.3 30.6 45.8 61.1 76.4 91.7 106.9 122.2 137.5 152.8 13/8 13.9 27.8 41.7 55.6 69.5 83.3 97.2 111.1 125.0 138.9 H/2 12.7 25.5 38.2 50.9 63.6 76.4 89.1 101.8 114.5 127.2 13/4 10.9 21.8 32.7 43.7 54.6 65.5 76.4 87.3 98.2 109.2 2 9.6 19.1 28.7 38.2 47.8 57.3 66.9 76.4 86.0 95.5 21/4 8.5 17.0 25.5 34.0 42.5 50.9 59.4 67.9 76.4 84.9 21/2 7.6 15.3 22.9 30.6 38.2 45.8 53.5 61.1 68.8 76.4 23/4 6.9 13.9 20.8 27.8 34.7 41.7 48.6 55.6 62.5 69.5 3 6.4 12.7 19.1 25.5 31.8 38.2 44.6 50.9 57.3 63.7 31/2 5.5 10.9 16.4 21.8 27.3 32.7 38.2 43.7 49.1 54.6 4 4.8 9.6 14.3 19.1 23.9 28.7 33.4 38.2 43.0 47.8 41/2 4.2 8.5 12.7 17.0 21.2 25.5 29.7 34.0 38.2 42 5 5 3.8 7.6 11.5 15.3 19.1 22.9 26.7 30.6 34.4 38.1 51/2 3.5 6.9 10.4 13.9 17.4 20.8 24.3 27.8 31.2 34.7 6 3.2 6.4 9.5 12.7 15.9 19.1 22.3 25.5 28.6 31.8 7 2.7 5.5 8.2 10.9 13.6 16.4 19.1 21.8 24.6 27.3 8 2.4 4.8 7.2 9.6 11.9 14.3 16.7 19.1 21.5 23.9 9 2.1 4.2 6.4 8.5 10.6 12.7 14.8 17.0 19.1 21.2 10 1.9 3.8 5.7 7.6 9.6 11.5 13.3 15.3 17.2 19.1 11 1.7 3.5 5.2 6.9 8.7 10.4 12.2 13.9 15.6 17.4 12 1.6 3.2 4.8 6.4 8.0 9.5 11.1 12.7 14.3 15.9 13 1.5 2.9 4.4 5.9 7.3 8.8 10.3 11.8 13.2 14.7 14 1.4 2.7 4.1 5.5 6.8 8.2 9.5 10.9 12.3 13.6 15 1.3 2.5 3.8 5.1 6.4 7.6 8.9 10.2 11.5 12.7 16 1.2 2.4 3.6 4.8 6.0 7.2 8.4 9.5 10.7 11.9 18 1.1 2.1 3.2 4.2 5.3 6.4 7.4 8.5 9.5 106 20 1.0 1.9 2.9 3.8 4.8 5.7 6.7 7.6 8.6 9.6 22 .9 \.7 2.6 3.5 4.3 5.2 6.1 6.9 7.8 8.7 24 .8 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8.0 26 .7 1.5 2.2 2.9 3.7 4.4 5.1 5.9 6.6 7.3 28 .7 1.4 2.0 2.7 3.4 4.1 4.8 5.5 6.1 6.8 30 .6 1.3 1.9 2.5 3.2 3.8 4.5 5.1 5.7 6.4 36 .5 1.1 1.6 2.1 2.7 3.2 3.7 4.2 4.8 5.3 42 .5 .9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5 48 .4 .8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 54 .4 .7 1.1 1.4 1.8 2.1 2.5 2.8 3.2 3.5 60 .3 .6 1.0 1.3 1.6 1.9 2.2 2.5 2.9 3.2 1236 THE MACHINE-SHOP. The Speed of Counter-shaft of the lathe is determined by an assumption of a slow speed with the back gear, say 6 feet per minute, on the largest diameter that the lathe will swing. Example. — A 30-inch lathe will swing 30 inches =, say, 90 inches circumference = 7 feet 6 inches; the lowest triple gear should give a speed of 5 or 6 feet per minute. Spindle Speeds of Lathes. — The spindle speeds of lathes are usu- ally in geometric progression, being obtained either by a combination of cone-pulley and back gears, or by a single pulley in connection with a gear train. Either of these systems may be used with a variable speed motor, giving a wide range of available speeds. It is desirable to keep work rotating at a rate that will give the most economical cutting speed, necessitating, sometimes, frequent changes in spindle speed. A variable speed motor arranged for 20 speeds in geometric progression, any one of which can be used with any speed due to the mechanical combination of belts and back gears, gives a tine gradation of cutting speeds. The spindle speeds obtained with the higher speeds of the" motor in connection with a certain mechanical arrangement of belt and back gears may overlap those obtained with the lower- speeds avail- able in the motor in connection with the next higher speed arrangement of belt and gears, but about 200 useful speeds are possible. E. R^- Douglas {Elec. Rev., Feb. 10, 1906) presents an arrangement of variable speed motor and geared head lathe, with 22 speed variations in the motor and 3 in the head. The speed range of the spindle is from 4.1 to 500 r.p.m. By the use of this arrangement, and taking advantage of the speed changes possible for different diameters of the work, a saving of 35.4 per cent was obtained in the time of turning a piece ordinarily requiring 289 minutes. Rule for Gearing Lathes for Screw-cutting. (Garvin Machine Co.) — Read from the lathe index the number of threads per inch cut by equal gears, and multiply it by any number that will give for a pro- duct a gear on the index; put this gear upon the stud, then multiply the number of threads per inch to be cut by the same number, and put the resulting gear upon the screw. Example. — To cut 11 3^ threads per inch. We find on the index that 48 into 48 cuts 6 threads per inch, then 6 X 4 = 24, gear on stud, and 11 K X 4 = 46, gear on screw. Any multiplier may be used so long as the products include gears that belong with the lathe. For instance, instead of 4 as a multiplier we may use 6. Thus, 6 X 6 = 36, gear upon stud, and 11 3^ X 6 = 69, gear upon screw. Rules for Calculating Simple and Compound Gearing where there is no Index. {Am. Mach.) — If the lathe is simple-geared, and the stud runs at the same speed as the spindle, select some gear for the screw, and multiply its number of teeth by the number of threads per inch in the lead-screw, and divide this result by the num- ber of threads per inch to be cut. This will give the number of teeth in the gear for the stud. If this result is a fractional number, or a number which is not among the gears on hand, then try some other gear for the screw. Or, select the gear for the stud first, then multiply its number of teeth by the number of threads per inch to be cut, and divide by the number of threads per inch on the lead-screw. This will give the num- ber of teeth for the gear on the screw. If the lathe is compound, select at random all the driving-gears, multiply the numbers of their teeth together, and this product by the number of threads to be cut. Then select at random all the driven gears except one; multiply the numbers of their teeth together, and this product by the number of threads per inch in the lead-screw. Now divide the first result by the second, to obtain the number of teeth in the remaining driven gear. Or, select at random all the driven gears. Multiply the numbers of their teeth together, and this product by the number of threads per inch in the lead-screw. Then select at random all the driving-gears except one. Multiply the numbers of their teeth together, and this result by the num- ber of threads per inch of the screw to be cut. Divide the first result by the last, to obtain the number of teeth in the remaining driver. When the gears on the compounding stud are fast together, and cannot be changed, then the driven one has usually twice as many teeth as the other, or driver, in which case in the calculations consider the lead-screw to have twice as many threads per inch as it actually has, and then ignore GEARING OF LATHES. 123' the compounding entirely. Some lathes arc so constructed that the stud on which the first driver is placed revolves only half as fast as the spindle. This can be ignored in the calculations by doubling the number of threads of the lead-screw. If both the last conditions are present ignore them in the calculations by multiplying the number of threads per inch in the lead-screw by four. If the thread to be cut is a fractional one, or if the pitch of the lead-screw is fractional, or if both are fractional, then reduce the fractions to a common denominator, and use the numerators of these fractions as if they equaled the pitch of the screw to be cut, and of the lead-screw, respectively. Then use that part of the rule given above which applies to the lathe in question. For instance, suppose it is desired to cut a thread of 25/ 32 -irich pitch, and the lead-screw has 4 threads per inch. Then the pitch of the lead-screw will be 1/4 inch, which is equal to 8/32 inch. We now have two fractions, 25/ 32 and 8/ 32i and the two screws will be in the proportion of 25 to 8, and the gears can be figured by the above rule, assuming the number of threads to be cut to be 8 per inch, and those on the lead-screw to be 25 per inch. But this latter number may be further modified by conditions named above, such as a reduced speed of the stud, or fixed compound gears. In the instance given, if the lead-screw had been 2 i/ 2 threads per inch, then its pitch being 4/ 10 inch, we have the fractions 4/ 10 and 25/ 32i which, reduced to a common denominator, are 64/ 160 and 125/ 160 , and the gears will be the same as if the lead-screw had 125 threads per inch, and the screw to be cut 64 threads per inch. On this subject consult also "Formulas in Gearing," published by Brown & Sharpe Mfg. Co., and Jamieson's Applied Mechanics. Change-gears for Screw-cutting Lathes. — There is a lack of uniformity among lathe-builders as to the change-gears provided for screw-cutting. W. R. Macdonald, in Am. Mach., April 7, 1892, pro- posed the following series, by which 33 whole threads (not fractional) may be cut by changes of only nine gears: Spindle. fcs Whole Threads. ZQ 20 30 40 50 60 70 110 120 130 20 8 6 4 4/5 4 3 3/ 7 2 2/ii 2 1 11/13 2 11 22 44 30 18 9 7 1/5 6 5 1/7 3 3/n 3 2 IO/13 3 12 24 48 40 24 16 12 9 3/5 8 6 6/ 7 4 4/n 4 3 9/13 4 13 26 52 50 30 20 l!> 10 8 4/7 5 5/11 5 4 8/13 5 14 28 66 60 36 24 18 14 2/5 IO2/7 6 6/n 6 5 7/i3 6 15 30 72 yo 42 28 21 16 4/s 14 7 7/ii 7 68/13 7 16 33 78 no 66 44 33 26 2/5 22 18 6/7 II 102/ 13 8 18 36 120 il 48 36 28 4/5 24 20 4/7 13 1/u 1 1 VIS 9 20 39 130 76 bl 39 31 1/5 26 22 3/7 142/n 13 10 21 42 Ten gears are sufficient to cut all the usual threads, with the exception of perhaps IIV2, the standard pipe-thread; in ordinary practice any fractional thread between 11 and 12 will be near enough for the custom- ary short pipe-thread; if not, the addition of a single gear will give it. In this table the pitch of the lead-screw is 12, and it may be objected to as too fine for the purpose. This may be rectified by making the real gitch 6 or any other desirable pitch, and establishing the proper ratio etween the lathe spindle and the gear-stud. "Quick Change Gears." — About 1905, lathe manufacturers began building "quick change" lathes in which gear changing for screw cutting is eliminated. The lead-screw carries a cone of gears, one of which is in mesh with a movable gear in a nest of gears driven from the spindle. By changing the position of this movable gear, in relation to the cone of gears, the proper ratio of speeds between the spindle and lead-screws is obtained for cutting any desired thread usual in the range of the machine. About 16 different numbers of threads per inch can usually be cut by means of the "quick change" gear train. Different threads from those usually available can be cut by means of change gears between the spindle THE MACHINE-SHOP. and "quick change" gear train. The threads per inch usually available range from 2 to 46 in a 12-inch lathe to 1 to 24 in a 30-inch lathe. Catalogs of lathe manufacturers should be consulted for constructional details. Shapes of Tools. — For illustrations and descriptions of various forms of cutting-tools, see Taylor's Experiments, below; also see articles on Lathe Tools in Appleton's Cyc. Mech., vol. ii. and in Modern Mechanism. Cold Chisels. — Angle of cutting-faces (Joshua Rose): For cast steel, about 65 degrees; for gun-metal or brass, about 50 degrees; for copper and soft metals, about 30 to 35 degrees. Metr'c Screw-threads may be cut on lathes with inch-divided lead- ing-screws, by the use of change- wheels with 50 and 127 teeth; since 127 centimeters = 50 inches (127 X 0.3937 = 49.9999 in.). Rule for Setting the Taper in a Lathe. (Am. Mach.) — No rule can be given which will produce exact results, owing to the fact that the centers enter the work an indefinite distance. If it were not for this circumstance the following would be an exact rule, and it is an approx- imation as it is. To find the distance to set the center over: Divide the difference in the diameters of the large and small ends of the taper by 2, and multiply this quotient by the ratio which the total length of the shaft bears to the length of the tapered portion. Example: Suppose a shaft three feet long is to have a taper turned on the end one foot long, the large end of the taper being two inches and the small end one inch diameter, 2 — 1 3 — s — Xt= 1^ inches. TAYLOR'S EXPERIMENTS. Fred W. Taylor directed a series of experiments, extending over 26 years, on feeds, speeds, shape of tool, composition of tool steel, and heat treatment. His results are given in Trans. A. S. M. E., xxviii, "The Art of Cutting Metals." The notes below apply mainly to tools of high speed steel and to heavy work requiring tools not less than 1/2 by 3/ 4 inch in cross-section. Proper Shape of Lathe Tool. — Mr. Taylor discovered the best shape for lathe tools to be as shown in Fig. 187 with the angles given in the following table, when used on materials of the class shown. The exact outline of the nose of the tool is shown in Fig. 188. The actual dimensions of a 1-inch roughing tool are shown in Fig. 189. Let R = radius of point of tool, A = width of tool, L = length of shank, and H = height of shank, all in inches. Then L = 14 A + 4; H = 1.5 A; R = 0.5 A — 0.3125 for cutting hard steel and cast iron; R = 0.5 A — 0.1875 for soft steel. The meaning of the terms back slope, etc., is shown in Fig. 187. Angles for Tools. * Material cut. a = clearance. b = back slope. c = side slope. Cast iron; Hard steel. 6 degrees. 8 degrees. 14 degrees. Medium steel; Soft steel. 6 degrees. 8 degrees. 22 degrees. Tire steel. 6 degrees. 5 degrees. 9 degrees. * As far as the shape of the tool is concerned, Taylor divides metals to be cut into general classes: (a) cast iron and hard steel, steel of 0.45-0.50 percent carbon, 100,000 pounds tensile strength, and 18 per cent stretch, being a low limit of hardness ; (6) soft steel, softer than above; (c) chilled iron; (d\ tire steel; (e) extremely soft steel of carbon, say, 0.10-0.15 per cent. The table presupposes the use of an automatic tool grinder. If tools are ground by hand the clearance angle should be 9 degrees. The lip angles for tools cutting hard steel ar-4 cast iron should be 68 degrees; 1240 THE MACHINE-SHOP. for soft steel, 61 degrees; for chilled iron, 86 to 90 degrees; for tire steel, 74 degrees; for extremely soft steel, keener than 61 degrees. A tool should be given more side than back slope; it can then be ground more times without weakening, the chip does not strike the tool post or clamps, h If" — +tf'l3S — i Fig. 189. and it is also easier to feed. The nose of the tool should be set to one side, as in Fig. 189 above, to avoid any tendency to upset. To use a tool of this shape, lathe tool posts should be set lower below the center of the work than is now (1907) customary. Forging and Grinding Tools. — The best method of dressing a tool is to turn one end up nearly at right angles to the shank, so that the nose will be high above the top of the body of the tool. Dressing can be thus done in two heats. Tools should leave the smith shop with a clearance angle of 20 degrees. Detailed directions for dressing a tool are given in Mr. Taylor's paper. To avoid overheating the tool in grind ing, a stream of water, of at least five gallons a minute, should be thrown at low velocity on the nose of the tool where it is in contact with the emery wheel. In hand grinding, tools should not be held firmly against the wheel, but should be moved over its surface. It is of the utmost importance that high speed steel tools should not be heated above 1200° F. in grinding. Automatic tool grinders are economical, even in a small shop. Grinding machines should have some means for automatically adjusting the pressure of the tool against the grinding wheel. Each size of tool should have adapted to it a pressure, automatically adjusted, and which is just sufficient to grind rapidly without overheating the tooL Standard shapes should be adopted, to which all tools should be ground, there being no economy in automatic grinding without standard shapes, Best Grinding Wheel. — The best grinding wheel was found to be a corundum wheel, of a mixture of 24 and 30 grit. TAYLORS EXPERIMENTS. 1241 Pressure of Tool, etc. — Mr. Taylor found that there is no definite relation between the cutting speed of tools and the pressure with which the chip bears on the lip surface of the tool. He found, however, that the pressure per square inch of sectional area of the chip increases slightly as the thickness of the chip decreases. The feeding pressure of the tool is sometimes equal to the entire driving pressure of the chip against the lip surface of the tool, and the feed gears should be designed to deliver a pressure of this magnitude at the nose of the tool. Chatter. — Chatter is caused by: too small lathe dogs; imperfect bearing at the points where the face plate drives the dogs ; badly made or badly fitted gears; shafts in the machine of too small diameter, or of too great length; loose fits in bearings. A tool which chatters must be run at a cutting speed about 15 per cent slower than can be used if the tool does not chatter, irrespective of the use or non-use of water on the tool. A higher cutting speed can be used with an intermittent cut, as occurs on a planer, or shaper, or in turning, say, the periphery of a gear, than with a steady cut. To avoid chatter, tools should have curved cutting edges, or two or more tools should be used at the same time in the same machine. The body of the tool should be greater in height than width, and should have a true, solid bearing on the tool support, which latter should extend to almost beneath the cutting edge of the tool. Machines should be made massive beyond the metal needed for strength alone, and steady rests should be used on long work. It is advisable to use a steady rest, when turning any cylindrical piece of diameter D, when the length exceeds 12 D. Use of Water on Tool. — With the best high speed steel tools, a gain of 16 per cent in cutting speed can be made in cutting cast iron, steel or wrought iron by throwing a heavy stream of water directly on the chip at the point where it is being removed from the forging by the tool. Not less than three gallons a minute should be used for a 2 X 21/2- inch tool. The gain is practically the same for all qualities of steel, regardless of hardness and whether thick or thin chips are being cut. Interval between Grindings. — Mr. Taylor derived a table showing how long various sizes of tools should run without regrinding to give the maximum work for the lowest all-around cost. Time a tool should run continuously without regrinding equals 7 X (time to change tool + proper portion of time for redressing + time for grinding + time equi- valent to cost of the tool steel ground off). Interval Between Grindings, at Maximum Economical Cutting Speeds. Size of tool. Inches. 1/2 X3/ 4 5/ 8 xl 3/ 4 X 1 l/ 8 7/ 8 X I % lXl 1/2 Hours. 1.25 1.25 1.25 1.5 1.5 Size of tool. Inches. 1 V4X 1 7/ 8 U/2X2 1/4 13/4X2 3/4 2x3 Hours. 1.75 2.0 2.5 2.75 If the proper cutting speed (A) is known for a cut of given duration, the speed for a cut (B) of different duration can be obtained by multiply- ing (A) by the factor given in the following table: Duration of cut in minutes: At known speed (A) 20 40 20 40 80 80 At derived speed (B) 40 80 80 20 40 20 Factor 0.92 0.92 0.84 1.09 1.09 1.19 For cutting speeds of high-speed lathe tools to last 11/2 hours, see tables on pages 1244 and 1245. Effect of Feed and Depth of Cut on Cutting Speed. — With a given depth of cut, metal can be removed faster with a coarse feed and slow speed, than with fine feed arid high speed. With a_given depth of cut, a cutting speed of S, and a feed of F, S varies as l/^F. With tools of the best high speed steel, varying the feed and depth of cut varies the cutting speed in the same ratio when cutting hard steel as when cutting soft steel. 1242 THE MACHINE-SHOP. Best High Speed Tool Steel — Composition — Heat Treatment. — Mr. Taylor and Maunsel White developed a number of high speed steels, the one showing the best all-around qualities having the following chemical composition: Vanadium, 0.29; tungsten, 18.19; chromium, 5.47; carbon, 0.674; manganese, 0.11; silicon, 0.043. The use of vanadium materially improves high speed steel. The following method of treatment is described as the best for this or any other composition of high speed steel. The tool should be forged at a light yellow heat, and, after forging slowly and uniformly, heated to a bright cherry red, allowing plenty of time for the heat to penetrate to the center of the tool, in order to avoid danger of cracking due to too rapid heating. The tool should then be heated from a bright cherry red to practically its melting-point as rapidly as possible in an intensely hot fire; if the extreme nose of the tool is slightly fused no harm is done. Time should be allowed for the tool to become uniformly hot from the heel to the lip surface. After the high heat has been given the tools, as above described, they should be cooled rapidly until they are below the " breaking-down point, " or, say, down to or below 1550° F. The quality of the tool will be but little affected whether it is cooled rapidly or slowly from this point down to the temperature of the air. Therefore, after all parts of a tool from the outside to the center have reached a uniform temperature below the breaking-down point, it is the practice sometimes to lay it down in any part of the room or shop which is free from moisture, and let it cool in the air, and sometimes to cool it in an air blast to the temperature of the air. The best method of cooling from the high heat to below the breaking- down point is to plunge the tools into a bath of red-hot molten lead below the temperature of 1550° F. They should then be plunged into a lead bath maintained at a uniform temperature of 1150° F., because the same bath is afterward used for reheating the tools to give them their second treatment. This bath should contain a sufficiently large body of the lead so that its temperature can be maintained uniform; and for this purpose should be used preferably a lead bath containing about 3600 lb. of lead. Too much stress cannot be laid upon the importance of never allowing the tool to have its temperature even slightly raised for a very short time during the process of cooling down. The temperature must either remain absolutely stationary or continue to fall after the operation of cooling has once started, or the tool will be injured. Any temporary rise of temperature during cooling, however small, will injure the tool. This, however, applies only to cooling the tool to the temperature of about 1240° F. Between the limits of 1240 degrees and the temperature of the air, the tool can be raised or lowered in temperature time after time and for any length of time without injury. And it should also be noted that during the rirst operation of heating the tool from its cold state to the melting-point, no injury results from allowing it to cool slightly and then reheating. It is from reheating during the operation of cooling from the high heat to 1240° F. that the tool is injured. The above-described operation is commonly known as the first or high- heat treatment. To briefly recapitulate, the first or high-heat treatment consists of heating the tool — (a) slowly to 1500° F.; (6) rapidly from that temperature to just below the melting-point. (c) cooling fast to below the breaking-down point, i.e., 1550°F. (d) cooling either fast or slowly from 1550° F. to temperature of the air. Second Treatment, Reheating the Cooled Tool. — After air- temperature has been reached the tool should be reheated to a temperature of from 700 to 1240° F., preferably by plunging it in the before-mentioned lead bath at 1150° F. and kept at that temperature at least five minutes. To avoid danger of fire cracks, the tool should be heated slowly before immersing in the bath. The above tool heated in this fashion possesses a high degree of "red hardness" (ability to cut steel with the nose of the tool at red heat), while it is not extraordinarily hard at ordinary tem- peratures. It is difficult to injure it by overheating on the grindstone or in the lathe. It will operate at 90 per cent of its maximum cutting speed, even without the second or low-heat treatment. A coke fire is prefer- able for giving the first heat, and it should be made as deep as possible. taylor's experiments. 1243 Cooling the tool by plunging it in on or water, renders it liable to fire cracks and to brittfeness in the body. Next to the lead bath an air blast is preferable for cooling. Best Method of Treating Tools in Small Shops. — For small shops, in treating high-speed tools, Mr. Taylor considers the best method to be as follows for the blacksmith who is equipped only with the apparatus ordinarily found in a smith-shop. After the tools have been forged and before starting to give them their heat, fuel should be added to the smith's fire so as to give a good deep bed either of coke about the size of a walnut or of first-class blacksmiths' soft coal. A number of tools should then be laid with their noses at a slight distance from the hotter portion of the fire, so that they may all be pre-heating while the fire is being blown up to its proper intensity. After reaching its proper intensity, the tools should be heated one at a time over the hottest part of the fire as rapidly as practicable up to just below their melting-point. During this operation they should be repeatedly turned over and over so as to insure a uniform high heat throughout the whole end of the tool. As soon as each tool reaches its high heat, it should be placed with its nose under a heavy air blast and allowed to cool to the temperature of the air before being removed from the blast. Unfortunately, however, the blacksmith's fire is so shallow that it is incapable of maintaining its most intense heat for more than a com- paratively few minutes, and, therefore, it is only through these few min- utes that first-class high-speed tools can be properly heated in the smith's fire. Great numbers of high-speed tools are daily turned out from smiths' fires which are not sufficiently intense in their heat, and they are therefore inferior in red hardness and produce irregular cutting tools. On the whole, a blacksmith's fire made from coke may be regarded as better for giving the high heat to tools than a soft-coal fire, merely because a coke fire can be more easily made by the smith which will remain capable for a longer period of heating the tools quickly to their melting-points. Quality of Different Tool Steels. — Mr. Taylor in a letter to the author, Dec. 30, 1907, says : First. Any of a half dozen makes of high speed tools now on the market are amply good, and but little attention need be paid to the special direc- tions for heating and cooling high speed tools given by the makers of the tool steel. The most important matter is that an intensely hot fire should be used for giving the tools their high heat, and that they should not be allowed to soak a long time in this fire. They should be heated as fast as possible and then cooled in an air blast. Second. The greatest number of tools are ruined on the emery wheel through overheating, either because a wheel whose surface is glazed is used, or because too small a stream of water is run upon the nose of the tool. The emery wheel should be kept sharp through frequent dress- ings with a diamond tool. Third. Uniformity is the most important quality in high speed tools. For this reason, only one make of high speed tool steel should be used in each shop. Economical Cutting Speeds. — Tools shaped as in Fig. 189, and of the chemical composition and heat treatment given in the pre- ceding paragraphs, should be run at the cutting speeds given in the tables on pages 1244 and 1245 in order to last one hour and 30 minutes without re-grinding. Cutting Speed of Parting and Thread Tools. — To find the economical cutting speed of a parting tool of the best high speed steel, find the proper value for the size of tool in the tables below and divide by 2.7. The economical speed for a thread tool is similarly found by dividing by 4. The thickness of chip in the latter case is the advance in inches per revolution of the tool toward the center of the work. Durability of Cutting Tools. — E. G. Herbert (Am. Mach., June 24, 1909) shows that the durability of a tool depends mainly on the tem- perature to which its extreme edge is raised, and that the rate of evolu- tion of heat and consequently the durability is proportional to the thick- ness and to the area of the chip and to the cube of the cutting speed. Or if U= thickness or feed, d = depth of cut, a x = area of the cut and «i= cutting speed, for any given set of working conditions, and ticiai and S2 values for another set of conditions, then the durability of the tool 1244 THE MACHINE-SHOP. 1 1 •2 64.2 49.4 35.7 29.1 25.2 20.5 58.9 45 4 328 26.8 232 18.8 52.0 40.1 29 23 7 20.5 166 47.7 36.7 26.5 21 6 187 15.2 23.4 16 5 134 JgSg-'j Ui *J o^-am^ 552553 »eoo>em"od £53533 £•35 ssiSs ; ■3 a «J 0008»- © o' r>i <> %d © jg|S2S qoto-e foj^'g — oo mm OOOm*«) llSSi j e 1 3 n 1 1 Irs* ES52-2 : ov^auj : i*U j ; 15S 52 |||l y © © •© 0> * . ©©.©■«© SS3S j ■ ©C4 — - 11 s iill i i ooooo s*a««jj : 3S2 — — • ooooo 5552 : 111;:; °°- : : : : 1 j I J I^rS55 JJ5g5§ »mmqis.r« iSSagi 5555^3 SSgg&i o o qm* SS3SSS ssSSS'S 1 oooooo OOOO'tB igSEi 1II3SS oo-o;eio 55 5 52 2 l SmS* I \ 55S-S : ssaaa jA-'jOOjtn'o §3253 : 3255 : : §5SS •' : 52522 "" ||S2ss 5S552S 4 RSSR* j oo>om^ : a 1 I S;I;Q8 ' ■ ooooo '. S— SSIri • ©ooooo ©' ©' e\ » ' g ooooo* 52553 : o«g*'g< ; ; H 6 "3 'C 1 1-s .3 8.3 8.2 S8SS ff S s s a 8 » 3 S S3 8.« 3 .3 8 3.8 » 2 *ISf& 3 * ff 1 * •" =? taylor's experiments. 1245 4 a I 1 es a 60.O 42.8 28.5 22.2 18.7 OO'ls'j; IN • piv— vq . . <*■! r>» «■* on •' ' ■A\D : 9 9 ""."". 9 • 1 oo-^. • • 999 _■ : v : 1 CO 3 S2?S j i Boasq • I* 1 * p 1 OOlst • • | poo M TcOMO . . ONQ ; : 1 9°. p 1 pppp • • pop po ill o 6 a 4 I 3 "2 p-rfpcq • | — "o»««q • 1 OOONts . I ©©OOPICO • eoo'irlf'f*; • 0'>t— ■ — •* ; © eo >n *r <*\ ; orsmtm * vqvtprsN . INN»,N • • cosS-*S : j cocoa 1 SOOtt • — *o~cot>. ; OOO'O'O • 8333$ ; OOO 'T to • COrnOM^sO 1 pOoq'T . • ©Or>. •6 -6 »' 1A— t^ 1 03 S3 1 — aso-rm : : rsico.evi • • • co«r\«"> : : : '*•« .'11! 1 9 ; • S : : ppoo • • ©Otnoo • • SSSS : ; 99*. • • • oo • • ■ ■ ■*» > > 1 '. ■'. '. £2 • ■ • 9 •• 1 pppp • • pppp • • 999 • ■ • pp . . . . © • • oo . : a 2 fci ) in a T CO T a co\qp»moo OOiASSt-scO op nO >o •■ CO j 00 — >q - ; • • tmN- : : Of^C0«TM»»(S I ©MOT— T I •0OI>.— . 1 «N*mif\ . — ^a'co'— ' t*\ t4<6v\vfo6ei o'op'oo'v>«Xt»" ] m'mu-iso'— ' ; -emttn ©t>.ir\*rc*\m ao^-mmfs i a0>O^-<*\««v : iri«'o"0 >ri >©o ; ©p©«A . • 55 •2 OTmq • • -mNNO • ■*«p>-q«>. • • —■■*>o'oo" : r^ccr^ • • • S'*» : : : ts,© • 39 ; pppoq • • -o . t^tMsoNO ; ; oo© • • • ©"i"»i ; ; . ©T -. eo'gj : "3 CO pppp ; • ooopp • 1 pppp • • tn^rO'-oo '. e'd-'is I ; OO© • • • ©in-* r ; '. 99 : 1 i s i- 3828,2 3S28«2 3 S 2^ . 2 ^8 2 8^ 2 £ft£g^3 jjs y * 5 1 «~ 1246 THE MACHINE-SHOP. will be the same when tid 1 s 1 s = hats??, or for constant durability S2 — «l-y/(*r%l + (WCz). New High-Speed Steels. — Am. Mach., April 8, May 20 and 27, 1909, describes the operations of some new varieties of high-speed steel made by Sheffield manufacturers, which show results superior to those of the earlier high-speed steels in endurance of tool, ability to cut very hard metals, and higher speeds. The following are the results of some of the tests in lathe-work. Tool size. Material Cut. Diam. Depth. Feed £ p *f d Length of cutin. in. f *;.P ei ' Cut. H/4 11/4 U/4 7/8 7/8 7/8 11/4 U/2 U/4 1x2 1x2 U/4 U/4 Steel, 2.00 C Steel, 0.70 C Steel, 0.70 C... Steel, 0.40C Steel, 0.40 C Cast iron Cast iron Cast iron Steel, 0.40 C Steel Nickel steel Steel casting, 0.45 C. Steel, 0.60 C 4 4 5 ft. 5 ft. 5 ft. 53/ 8 in. 93/ 4 in. 31/2 in. 20 in. 71/2 in. V4 3/16 1/8 1/8 V8to3/ 16 5 /l6 1/8 V8 3 /8 1/2 m 9 /64 Vl6 Vl6 Vl6 Vl6 1/32 VlO V32 1/8 ■ Vio 1/8 0.072 1/8 1/26 43/ 4 in.* 13 in.t 87/ 8 in. 28 ins., t 28 ins., § 41/2 ins. 6 ins. 8 ins. 54 ins. 72 ins. 124 ins. 15 to 20 min.|| 18 in. * Then 1 3/4 in. at 50 ft. per min. t Then 1 1/8 in. at 65 ft. per min. t Then 28 ins. at 98 ft. § Then 22 ins. at 160 ft. || Required 28 H.P. Chilled rolls, too hard for ordinary high-speed steel, were cut at a speed of 80 ft. per min., with 5/ 16 in. depth of cut and Vs in. feed. The following results were obtained in drilling: Drill size. Material. Rev. per min. Feed per rev. Speed per min. Drilled without Re- grinding. 3/4 in. 3/4 3/4 13/16 Close cast iron Steel, 0.25 C 466 247 526 400 0.018 0.011 8 1/2 in. 6 in. 31/2 70 holes, 3 ins. deep. 60 holes, 23/4 ins. deep. 12 holes, 21/2 ins. deep. 14 in. at one operation. Steel A milling cutter 5 in. diam., with 54 teeth, milling teeth in saw-blanks, at a cutting speed of 56 ft. per min. and a feed of 1 in. per min., cuts 80 blanks (three or more together), each 32 in. diam., 3/ 8 in. thick, 240 teeth, before re-grinding. Use of a Magnet to Determine the Hardening Temperature. (Catalogue of Firth-Sterling Steel Co.) — At the proper hardening heat a piece of regular tool steel loses its power to attract a magnet. By touch- ing a magnet against the tool as it heats up in the furnace, the magnet will take hold until the proper heat for quenching is reached, and then it will not take hold at any point. This determines the lowest heat at which it can be hardened. By heating slowly, trying with a magnet frequently, and dipping the tool when the magnet will not take hold, an extremely hard tool will be secured and one which will do excellent work. The magnet should not be allowed to become heated. In order to guard against the loss of magnetism in a horseshoe magnet an electro-magnet may be made by passing an electric current through a coil of wire wound on an iron rod. CASE-HARDENING, ETC. Case-hardening of Iron and Steel, Cementation, Harveyizing. — When iron or soft steel is heated to redness or above in contact with charcoal or other carbonaceous material, the carbon gradually penetrates MILLING CUTTERS. 1247 the metal, converting it into high carbon steel. The depth of penetra- tion and the percentage of carbon absorbed increase with the temperature and with the length of time allowed for the process. In the old cementa- tion process for converting wrought iron into "blister steel" for re-melting .in crucibles flat bars were packed with charcoal in an oven which was kept at a red heat for several days. In the Harvey process of hardening the surface of armor plate, the plate is covered with charcoal and heated in a furnace for a considerable time, and then rapidly cooled by a spray of water. In case-hardening, a very hard surface is given to articles of iron or soft steel by covering them or packing them in a box or oven with a ma- terial containing carbon, heating them to redness while so covered, and then chilling them. Many different substances have been used for the purpose, such as wood or bone charcoal, charred leather, sugar, cyanide of patassium, bichromate of potash, etc. Hydrocarbons, such as illu- minating gas, gasolene or naphtha, are also used. Amer. Machinist, Feb. 20, 1908, describes a furnace made by the American Gas Furnace Company of Elizabeth, N. J., for case-hardening by gas. The best results are obtained with soft steel, 0.12 to 0.15 carbon, and not over 0.35 man- ganese, but steel of 0.20 to 0.22 carbon may be used. The carbon begins to penetrate the steel at about 1300° F., and 1700° F. should never be exceeded with ordinary steels. A depth of carbonizing of V64 in, is obtained with gas in one hour, and 1/4 in. in 12 hours. After carbonizing the steel should be annealed at about 1625° F. and cooled slowly, then re-heated to about 1400° F. and quenched in water. Nickel-chrome steels may be carbonized at 2000° F. and tungsten steels at 2200° F. Change of Shape due to Hardening and Tempering. — J. E. Storey, Am. Mack., Feb. 20, 1908, describes some experiments on the change of dimensions of steel bars 4 in. long, 7/g in. diam. in hardening and temper- ing. On hardening the length increased in different pieces .0001 to .0014 in., but in two pieces a slight shrinkage, maximum .00017, was found. The diameters increased .0003 to .0036 in. On tempering the length decreased .0017 to .0108 in. as compared with the original 4 ins. length, while the diameter was increased .0003 to .0029; a few samples showing a decrease, max. 0009 in. The general effect of hardening is a slight increase in bulk, which increase is reduced by tempering. The distortion is more important than the increase in bulk. MILLING CUTTERS. George Addy (Proc. Inst. M. E., Oct., 1890, p. 537) gives the following: Analyses of Steel. — The following are analyses of milling cutter blanks, made from best quality crucible cast steel and from self-harden- ing "Ivanhoe" steel: C Si P Crucible Steel, 1.2 0.112 0.018 Ivanhoe Steel, 1.67 0.252 0.051 The first analysis is of a cutter 14 in. diam., 1 in. wide, which gave very good service at a cutting-speed of 60 ft. per min. Large milling cutters are sometimes built up, the cutting-edges only being of tool steel. A cutter 22 in. diam. by 5 1/2 in. wide has been made in this way, the teeth being clamped between two cast-iron flanges. Mr. Addy recommends for this form of tooth one with a cutting-angle of 70°, the face of the tooth being set 10° back of a radial line on the cutter, the clearance-angle being thus 10°. At the Clarence Iron Works, Leeds, the face of the tooth is set 10° back of the radial line for cutting wrought iron and 20° for steel. Pitch of Teeth. — For obtaining a suitable pitch of teeth for milling-cutters of various diameters there exists no standard rule, the pitch being usually decided in an arbitrary manner according to individual taste. For estimating the pitch of teeth in a cutter of any diameter from 4 in. to 15 in., Mr. Addy has worked out the following rule, which he has found capable of givin g good results in pra ctice: Pitch in inches = \/(diam. in inches X 8) X 0.0625 = 0.177 Vdiam. J. M. Gray gives a rule for pitch as follows: The number of teeth in a milling cutter ought to be 100 times the pitch in inches; that is, if there were 27 teeth, the pitch ought to be 0.27 in. The rules are practically Mn S Tungsten c iron, D] ifferenc 0.36 0.02 2.56 0.01 4.65 98.29 90.81 1248 THE MACHINE-SHOP. the same, for if d ■ f erence, c = pn; d ■ diam., pn _ n = no. of teeth, p = pitch, c = circum- ^^ = 31.83p 2 ; p=Vo.0314d = 0.177 Vd; No. of teeth, n. = 3.14d ^- p. Teeth of Plain or Spiral Milling Cutters. (Mach'y, April, 1907.) — Plain milling cutters are usually manufactured in sizes from 2 to 5 in. diameter, and up to 6-in. face. The use of solid plain milling cutters of over 5-in. face is not advised, and cutters over 5-in. face should be made in two or more interlocking sections. Number of Teeth and Amount of Spiral of Plain Milling Cutters. No. of teeth = 5X diam ' + 24 ; Length of Spiral = 9 X diam. + 4. Diameter of cutter, 2 21/4-21/2 23/4 3 3V 3 4 41/2 5 ,51/ 2 6 61/ 2 7 7l/ 2 8 Number of teeth, 16 18 18 18 20 20 22 24 24 26 26 28 30 30 32 Length oT one turn of spiral, inches, 22 241/4 261/2 283/ 4 31 35i/ 2 40 441/2 49 53l/ 2 58 62l/ 2 67 71 1/ 2 76. A cutter with an included angle of 60° (12° on one side and 48° on the other) is recommended for fluting plain milling cutters, although cutters of 52° (12° and 40°) are commonly furnished by manufacturers. The angle of relief of milling cutters should be between 5° and 7°. Nicked Cutters. — -Cutters for milling broad surfaces, whether of the spiral or straight type, usually have nicks cut in the teeth, the nicks being staggered in consecutive teeth. These afford relief from jam- ming the teeth with chips. Side Milling Cutters. (Mach'y, April, 1907.) — The teeth of side milling cutters should have the same general form as those of plain milling cutters, excepting that the cutter used to form them should have an included angle of about 75°. Number of Teeth in Side Milling Cutters. Number of teeth = 3.1 diam. + 11. Diam. of cutter, 2 21/4 21/2 23/4 3 3V 2 4 4i/ 2 5 5i/ 2 6 6 1/2 7 71/2 8 9 Number of teeth, 18 18 18 20 20 22 24 24 26 28 30 32 32 34 36 38 Milling Cutters with Inserted Teeth. — When it is required to use milling cutters of a greater diameter than about 8 in., it is preferable to insert the teeth in a disk or head, so as to avoid the expense of making solid cutters and the difficulty of hardening them, not merely because of the risk of breakage in hardening them, but also on account of the difficulty in obtaining a uniform degree of hardness or temper. Keyways in 31illing Cutters. — A number of manufacturers have adopted the keyways shown below, as standards. The dimensions in inches are given in the tables. Fig. 190.— Square Key way. Diam. Hole, 3/8-9/16 5/8-7/8 15/16-1 1/8 13/16-13/s 1 7/16-1 3/4 1 13/16-2 2 V16-2 1/2 29/16-3 Width W 3 /32 1/8 5/32 3/16 1/4 5/16 3/8 7/16 Depth, D 3/64 1/16 5/64 3/32 1/8 5/32 3/16 3 /l6 Radius, R 0.020 0.030 0.035 0.040 0.050 0.060 0.060 0.060 MILLING CUTTERS 1249 Fig. 191. — Half-round Keyway Diam. Hole, H 3/8-5/8 H/16-13/16 7/8-1 3/16 1 1/4-1 7/ 16 1 1/2-2 21/l6-2 7/i 6 2 1/2-3 Width W 1/8 3/16 1/4 5 /l6 3/8 7/16 1/2 Depth, D Vie 3/32 1/8 5 /32 3/16 7/32 1/4 Power Required for Milling. (Mech. Engr., Oct. 26, 1907.) — Mr. S. Strieff made a series of experiments to determine the power required to drive milling cutters of high-speed steel. The results are shown in the table below. A proportionately higher amount of power is required for light than heavy milling, as the power to drive the machine is the same at all loads. The table also shows that the depth of cut does not increase the power required in the same proportion as the width, arid that work with a quick feed and a deep but comparatively narrow cut requires less power than a wide cut of moderate depth with slow feed, the amount of metal removed being the same in both cases. Power Required for Milling. *s Feed. u . a 73 T3 0) O c 3 C fi la a 6 3 o a . cu 2 gP-4 erg fSfM §0 § 3 a -a o "Shh o a ' £ Oh £ o Q $ w § w 24 2.46 0.10 37 0.26 23.6 25 245 0.102 24 3.50 0.15 37 0.26 10.2 17 150 0.113 24 4.35 0.18 37 0.14 9.8 17 97 0.175 24 3.50 0.15 37 0.49 9.8 27 490 0.055 19 4.33 0.23 29.5 0.28 9.3 17 331 0.051 23 4.17 0.18 36 0.28 20.5 27 386 0.070 23 4.17 0.18 36 0.28 9.8 20 183 0.109 40 1.89 0.05 64 0.24 10.2 17 74 0.230 40 3.94 0.10 64 0.37 13.8 21 331 0.063 40 5.79 0.14 64 0.16 16.5 17 123 0.138 Extreme Results with Milling Machines. — Horace L. Arnold (Am. Mach., Dec. 28, 1893) gives the following results in flat-surface milling, obtained in a Pratt & Whitney milling machine: The mills for the flat cut were 5 in. diam., 12 teeth, r 40 to 50 r.p.m. and 47/g in. feed per min. One single cut was run over this piece at a feed of 9 in. per min., but the mills showed plainly at the end that this rate was greater than they could endure. At 50 r.p.m. for these mills the figures are as follows, with 47/ 8 in. feed: Surface speed, 64 ft., nearly; feed per tooth, 0.00812 in.; cuts per in., 123. And with 9-in. feed per min.: Surface speed, 64 ft. per min.; feed per tooth, 0.015 in.; cuts per in., 662/3. 1250 THE MACHINE-SHOP. At a feed of 47/g in. per min., the mills stood up well in this job of cast-iron surfacing, while with a 9-in. feed they required grinding after surfacing one piece; in other words, it did not damage the mill-teeth to do this job with 123 cuts per in. of surface finished, but they would not endure 662/3 cuts per in. In this cast-iron milling the surface speed of the mills does not seem to be the factor of mill destruction; it is the increase of feed per tooth that prohibits increased production of finished surface. This is precisely the reverse of the action of single- pointed lathe and planer tools in general; with such tools there is a sur- face-speed limit which cannot be economically exceeded for dry cuts, and so long as this surface-speed limit is not reached, the cut per tooth or feed can be made anything up to the limit of the driving power of the lathe or planer, or to the safe strain on the work itself, which can in many cases be easily broken by a too great feed. In wrought metal extreme figures were obtained in one experiment made in cutting keyways 5/ 16 in. wide by Vs in. deep in a bank of 8 shafts 1 1/4 in. diam. at once, on a Pratt & Whitney, No. 3 column milling machine. The 8 mills were successfully operated with 45-ft. surface speed and 19 1/2 in. per min. feed; the cutters were 5-in. diam., with 28 teeth, giving the following figures, in steel: Surface speed, 45 ft. per minute; feed per tooth, 0.02024 in.; cuts per inch, 50, nearly. Fed with the revolution of mill. Flooded with oil, that is, a large stream of oil running constantly over each mill. Face of tooth radial. The resulting keyway was described as having a heavy wave or cutter- mark in the bottom, and it was said to have shown no signs of being heavy work on the cutters or on the machine. As a result of the experiment it was decided for economical steady work to run at 17 r.p.m., with a feed of 4 in. per min., flooded cut, work fed with mill revolution, giving the following figures: Surface speed, 221/4 ft. per min.; feed per tooth, 0.0084 in.; cuts per in., 119. The Cincinnati Milling Machine Co. (1906) gives the following exam- ples of rapid milling machine work: Gray iron castings 10 1/4 in. wide, 14 in. long X l 3 /4 in. thick, finished all over, and a slot 5/ 8 x 1 in. cut from the solid. A gang of five cutters was used, two of 8 in., two of 31/2 in. and one of 53/ 4 in. diameter, respectively. These took a cut 3/is in. deep across the top and two edges, and milled the slot in one operation. The table travel was 4.2 in. per minute. The average time, including chucking, was 15.6 minutes. Gray iron castings 3 in. and 6V2 in. wide X 251/4 in. long, 11/4 in. thick, were surfaced by a face mill 8 in. diameter at a surface speed of 80 feet per minute. The cut was 3/ 16 in., and the table travel 11.4 in. per minute in the 3-in. part and 8 in. per minute in the 6 1/2-in. part. The total time for finishing, including chucking, was seven minutes. The planer required 23 minutes for the same operation. In finishing the opposite side of these castings, two castings are milled at one setting, s/16 in. of stock being removed all over and two slots 5/ 8 x 5 /s in. milled from the solid. A gang of seven cutters, 3 of 3 in., 2 of 4 1/4 in., and 1 of 8 1/4 in. diameter, was used at 38 revolutions per minute and a feed of 0.1 in., giving a table travel of 3.8 in. per minute. These two castings were finished in 18 minutes, including chucking, the actual milling time being eight minutes on each piece. A planer working at 55 ft. cutting speed finished the same job in 36 minutes. An inserted -tooth face mill 12 in. diameter took a 9-in. cut, Vs in. deep across the entire face of a gray iron casting at a table travel of 5 in. per minute. The length of cut was 18 inches and the time required ■ 6 1/2 minutes. The following table summarizes a number of typical jobs of milling: MILLING CUTTERS 1251 Typieal Milling Jobs. (Cincinnati Milling Mach. Co.; Brown & Sharpe Mfg. Co., 1907.) Cut, Inches . Cutter. fl - 83 a a s "»? 3 O 3 > U 13 > 83 fl -S-2 o "o _fl fl ^fl 0,1 w. u I* a> a; «■§ — fl 3 ft 6 g t3 eSrs 1 Q -a | Q > 83 83 3*8 Spline (R) . . . Steel .... 5 /32 3 /l6 21/2 166 108 0.05 8.3 0.243 Keyseat (R) . . Gray iron . . 3 /ie 3 / 8 2 1/2 166 108 0.108 17.9 1.04 Keyseat (R) . . Lumen metal 1/8 •Vl« 2 211 110 0.15 31.6 0.74 Surfacing (F) . Brass .... 0.01 2 l/o 31 100 78 0.25 25.0 0.675 Surfacing (F) . Tool steel . . Vl6 21/o 31 37 29 0.05 1.85 0.289 Face Milling (F) Gray iron . . 0.015 8 10 47 123 0.30 \4.\ 1.692 Face Milling (R) Gray iron . . V8 6 8 26 54 0.168 4.36 3.27 Surfacing (R) . Gray iron . . 1/8 21/2 32 100 78 0.30 30.0 9.375 Surfacing (F) . Bronze casting 1/64 3 32 166 130 0.05 8.3 0.389 T-slotting . . . Gray iron . . See Note 3 11/16 252 75 0.05 12.6 6.693 Surfacing . . . Gray iron . . 0.10 112 4.5 4 45 52 0.266 12. 14.4 Surfacing . . . Gray iron . . 1/8 12 3.5* 53 55 0.226 12. 18.0 Surfacing . . . Gray iron . . 0.20 12 4 4 61 65 0.148 9.02 21.6 (F) Finishing cut; (R) Roughing cut. 1 End mill; 2 spiral mill with nicked teeth; work done by peripheral teeth. 3 Both sides of cutter engaged, making slot width equal to cutter diameter; slot Vie* 1/2 inch. * Carbon steel nicked spiral cutter. Tests with a Helical Milling Cutter, 3 in. diam., 6 in. long; 8 teeth; pitch of helix, 183/ 4 in.; notched teeth; on cast iron and on mild steel, are reported by P. V. Vernon in Am. Mach., June 3, 1909. The cutter was run at a constant speed, 84 turns per minute, cutting speed 66 ft. per min. In the tests on cast iron the depth of cut was varied from 0.14 to 1.10 in., and the feed per min. from 109/ie in. to 127/ 32 in. The material removed per minute ranged from 7.39 to 15.23 cu. in., and the cu. in. per min. per net machine horse-power from 1.06 to 1.52, averaging about 1.30. In the tests on steel the depth of cut was 0.10 to 1.10 in. and the feed 103/g to 05/g in. per min. ; the material removed per min. from 2.88 to 6.27 cu. in. per min. ; and the cu. in. per min. per net H.P. from 0.47 to 0.71, aver- aging about 0.57. No regular relation appears between the rate of feed and the metal removed per min., but the maximum output on cast iron was obtained with a cut 5/ 8 in. deep and a feed of 4"/s in. per min.; and on mild steel with a cut 0.12 in. deep and a feed of 91/2 in. per min. Milling "with" or "against" the Feed. — Tests made with the Brown & Sharpe No. 5 milling-machine (described by H. L. Arnold, in Am. Mach. x Oct. 18, 1884) to determine the relative advantage of running the milling cutter with or against the feed — "with the feed" meaning that the teeth of the cutter strike on the top surface or " scale " of cast-iron work in process of being milled, and "against the feed " meaning that the teeth begin to cut in the clean, newly cut surface of the work and cut upwards toward the scale — showed a decided advan- tage in favor of running the cutter against the feed. The result is directly opposite to that obtained in tests of a Pratt & Whitney machine by experts of the Pratt & Whitney Co. In the tests with the Brown & Sharpe machine the cutters used were 6 inches face by 41/2 and 3 inches diameter, respectively, 15 teeth in each mill, 42 revolutions per minute in each case, or nearly 50 feet per minute surface speed for the 41/2-inch and 33 feet per minute for the 3-inch mill. The revolution marks were 6 to the inch, giving a feed of 7 inches per 1252 THE MACHINE-SHOP. minute, and a cut per tooth of 0.011 inch. When the machine was forced to the limit of its driving the depth of cut was H/32 inch when the cutter ran in the " old " way, or against the feed, and only 1/4 inch when it ran in the "new "way, or with the feed. The endurance of the milling cutters was much greater when they were run in the "old" way. The Brown & Sharpe Co. says that it is sometimes advisable to mill with the feed, as in surfacing two sides of a piece with straddle mills, the cutters will then tend to hold the work down. In milling deep slots or cutting off stock with thin cutters or saws milling with the feed is less likely to crowd the cutter sidewise and make a crooked slot. Modern Milling Practice. (Cincinnati Milling Machine Co., 1907.) — The limit of milling operations is determined by the strength and dura- bility of the cutter. A rigid frame on the machine and powerful feed mechanism increase these. The chief causes of low output are: Improperly constructed cutters; insufficient rigidity in the machine; and timidity, due to lack of experience, of both builders and operators. The principal cause of cutter failures is insufficient space for chips between the cutter teeth. Fixed rules cannot be laid down for proper feeds and speeds of milling cutters, these depending on the character and hardness of the metal being cut. On roughing cuts it is desirable to run the cutter at a speed well within its limit, and use as heavy a feed as the machine can pull. The size of chip taken by each tooth of the cutter with the heaviest feeds is comparatively light, and with properly sharpened cutters there is little danger of breaking the cutter by giving too great a feed. It is considered better practice, however, to break an occasional cutter than to run machines at a low rate. It is not considered desirable to run even high speed steel cutters at excessive speeds. The great value of these cutters is their long life and ability to hold a cutting edge as compared with carbon steel cutters. It is important to keep the cutters sharp, as accurate or fast work is impossible with dulled teeth. The clearance angle should be kept low; about 3 degrees for steel, and not more than 5 degrees for gray iron. The following speeds in feet per minute are a good basis for roughing the materials indicated: Carbon steel cutters. Cast Iron. Machinery Steel. Tool Steel. Brass and Bronze. 40 40 20 60 High speed steel cutters. 80 80 40 120 On cast-iron work a jet of air delivered to the cutter with sufficient force to blow the chips away as fast as made permits faster feeds and prolongs the cutter's life. A stream of oil fed under heavy pressure to wash the chips away has the same effect when cutting steel. On finish- ing cuts the rate of feed used determines the grade of the finish. If a spiral mill is used the feed should range from 0.036 in. to 0.05 in. per revolution of a 3-in. diameter cutter. As such cuts are light the speed of cutting can be much higher than used for roughing cuts. The nature of the cut is a factor in determining speeds; a saw can run twice as fast as a surface mill. Keyseating and similar work can be best done with a plain cutter rather than a side mill. In general small cutters are preferable to large ones, and the hole should be as small as the strength of the arbor will permit. It is advisable in surface milling to have the cutter wider than the work. Lubricant for Milling Cutters. (Brown & Sharpe Mfg. Co., 1907.) — An excellent lubricant, to use with a pump, for milling cutters is made by mixing together and boiling for one half hour, 1/4 lb. sal soda, 1/2 pint lard oil, 1/2 pint soft soap and water enough to make 10 quarts. Milling Machine versus Planer. — For comparative data of work done by each see paper by J. J. Grant, Trans. A. S. M. E., ix, 259. He says: The advantages of the milling machine over the planer are many, among which are the following: Exact duplication of work; rapidity of production — the cutting being continuous; lower cost of Eroduction, as several machines can be operated by one workman, and e not a skilled mechanic; and lower cost of tools for producing a given amount of work. DRILLS. 1253 Constant for Finding Speeds of Drills. — For finding the speed in feet when the number of revolutions is given; or the number of revolu- tions, when the speed in feet is given. Constant = 12 -f- (size of drill X 3.1416). Number of revolutions = Constant X speed in feet. Speed in feet = Number of revolutions ■*■ constant. Size Con- Size Con- Size Con- Size Con- Size Con- Drill. stant. Drill. stant. Drill. stant. Drill. stant. Drill. stant. In. In. In. In. In. In. In. In. In. In. V8 30.55 3/4 5.09 13/s 2.78 2 1.91 25/ 8 1.45 a /l« 20.38 13/lfi 4.70 17/16 2.66 21/16 1.85 2H/16 1.42 V4 15.28 V* 4.36 H/7 2.55 21/8 1.80 23/4 1.39 Wi« 12.22 15/16 4.07 19/16 2.44 23/16 1.75 213/ie 1.36 3/8 10.19 1 3.82 15/8 2.35 21/4 1 70 27/g 1.33 7/16 8.73 H/1R 3.59 1 H/16 2.26 25/tfi 1.65 215/16 1.30 V? 7.64 I 1/8 3.39 13/ 4 2.18 23/ 8 1.61 3 1.27 9/16 6.79 13/1R 3.22 1 13/16 2.11 27/ie 1.57 31/16 1.25 5/8 6.11 1 1/4 3.06 IV/8 2.04 21/, 1.53 31/8 1.22 U/16 5.56 10/16 2.91 1 15/16 1.97 29/16 1.49 31/4 1.18 Speed of Drills. — The Cleveland Twist Drill Co. (1907) gives the following speeds in r.p.m. for drilling wrought iron, machinery steel or soft tool steel, with high speed and carbon steel drills. 1, ■ai a T3 £ h frl £ o • S3 o3 ® 002 grc S3 O02 ftm S3 OM Mm S3 OOl aft 1/16 1834 3057 13/16 141 235 19/16 73.4 122 2 5/! 6 49.5 82.7 VS 917 1528 7/8 131 218 I 5/ 8 70.5 117 23/s 48.2 80.5 3/16 611 1020 15/16 122 204 Hl/16 67.9 113 27/ib 47.0 78.5 1/4 458 765 I 115 191 I 3/4 65.5 109 2V ? 45.8 76.5 5/16 367 612 H/16 108 180 U3/16 63.2 105.3 2 9/! fi 44.7 74.6 3/8 306 510 I 1/8 102 170 I 7/8 61.1 102 25/ 8 43.7 72.8 7/16 262 437 13/iR 96.5 160 U5/16 59.2 98.7 2U/16 42.6 71.1 lh 229 382 H/4 91.8 153 2 57.3 95.6 23/4 41.7 69.5 9/16 204 340 15/16 87.3 145 21/16 55.6 92.7 213/i 6 40.7 68.0 5/8 184 306 13/8 83.3 139 21/8 54.0 90.0 27/s 39.8 66.5 H/16 167 277 17/16 79.8 133 23/lfi 52.4 87.4 2 15/ t 6 39.0 65.1 3/4 153 255 H/2 76.3 127 21/4 51.0 85.0 3 38.2 63.6 The feed per revolution recommended for drills smaller than 1/2-in. is from 0.004 to 0.007 in.; and from 0.005 to 0.01 in. for drills larger than 1/2-in. High Speed Steel Drills. — The Cleveland Twist Drill Co. says that a high speed steel drill should be started with a peripheral speed between 50 and 60 ft. per minute, and a feed of 0.005 to 0.010 • in. per revolution for drills over 1/2-in. A drill with a tendency to wear away on the outside is running too fast ; if it breaks or chips on the cutting edges it has too much feed. When used in steel or wrought iron, the drill should be flooded with a good lubricant. For brass, paraffine oil is recommended, and for cast iron, an air blast. Power Required to Drive High Speed Steel Drills. — The American Tool Works Co. (1907) obtained some remarkable results with drills of high-speed steel as shown in the tables below. The machine used was a triple-geared radial, and the drill was of the " Celfors " type, a flat bar of steel, twisted, affording ease of lubrication, and a free escape for the chips. 1254 THE MACHINE-SHOP. Power Required to Drill Steel with High Speed Steel Drills. Size of Drill. R.P.M. Cutting Speed, Feeds. H.P. Re- quired. Inches. Ft. per Min- In. per Rev. In. per Min. 9/16 356 52.3 .012 4.27 4.2 3/ 4 313 61.5 .012 3.75 10.8 U/32 188 50.9 .024 4.51 9.0 15/32 188 56.9 .024 4.51 9.3 1 23/3 2 128 57.6 .024 3.07 8.4 1 31/32 167 86.2 .012 2.00 7.8 Power Required to Drill Cast Iron 3 in. thick with High Speed Steel Drill. Size of Cutting Feeds. Drill, R.P.M. Speed, H.P. Inches. Ft. per Mm. In. per Rev. In. per Min. 1 1/32 313 84.5 .046 14.4 13.2 17/32 313 99.8 .046 14.4 15.3 1 15/32 216 83.1 .033 7.1 12.6 1 23/3 2 216 97.0 .033 7.1 16.8 1 31/32 128 66.0 .033 4.22 15.6 31/2 60 55.0 .024 1.44 10.2 Extreme Results with Radial Drills. (F. E. Bocorselski, Am. Mach., Mar. 17, 1910.) — Three different radial drilling machines, de- signed to drive high-speed steel drills of the twisted type to the limit of their endurance, were tested by drilling steel billets of about 0.70 carbon at speeds and feeds which caused the drills to break after drill- ing holes from 2 to 1 1 ins. deep. The following are a few of the results obtained with different sizes of drill. Drill Revs, per min. Cutting speed, ft. per min. Feed. Metal removed. Max. H.P. H.P. per lb. per min. size, ins. Per rev. in. Ins. per min. Cu. ins. per min. Lbs. per min. 11/2 H/2 U/4 H/8 H/16 290 312 330 208 330 113 123 107 61.3 91 0.0207 0.0323 0.0207 0.022 0.0207 6 10.08 6.83 4.58 6.83 10.56 17.23 8.33 4.54 6. 2.95 4.97 2.33 J 1.27 1.68 25 56.0 24.8 22.6 24.8 8.48 11.4 10.6 17.8 14.8 The H.P. of one of the machines running light at full speed was 4.4; running light at slow speed 2 H.P. It was concluded from these tests, which were destructive to the drills, that for maximum production and considering the life of the drills, it is best to run a 1-in. drill at about 300 r.p.m. with a feed of 0.015 in. per rev., and a 11/2-in. drill 225 r.p.m. with a feed of 0.02 in. per revolu- tion, Some Data on High-Speed Drilling are given by G. E. Hallenbeck in Iron Tr. Rev., April 29, 1909. A Baker high-speed drilling machine was used. Holes lVsin. diam. were drilled through 41/4-in. blocks of cast iron in 82/3 seconds per hole, or at the rate of 29 in. per min. Holes 15/ie in- diam. were drilled through 3/ 4 in. steel plate in 31/2 seconds. Experiments on Twist Drills. — An extensive series of experiments on the forces acting on twist drills of high-speed steel when operating DRILLS. 1255 on cast-iron and steel is reported by Dempster Smith and A. Poliakoff, in Proc. Inst. M. E., 1909. Abstracted in Am. Mach., May, 1909, and Indust. Eng., May, 1909. Approximate equations derived from the first set of experiments are as follows: Torque in pounds-feet, / =(1800 1 + 9)d 2 , for medium cast-iron; T = (3200 4 + 20) J 2 , for medium steel. End thrust, lbs., P = 115,000 t — 200, for medium cast-iron; P = 160,000(d - 0.5)4 +• 1000, for medium steel; d = diam., t = feed per revolution of drill, both in inches. The steel was of medium hardness, 0.29 C, 0.625 Mn. The end thrust in enlarging holes in medium steel from one size to a larger was as follows: 3/ 4 in. to 1 in., P = 15,200 t - 60; 1 in. to 11/2 in., P = 25,500 4 +; 3/4 in. to ll/ 2 in., P = 30,000 4 + 200. A second series of experiments, with soft cast-iron of C.C., 0.2; G.C., 2.9; Si, 1.41; Mn, 0.68; S, 0.035; P, 1.48, and medium steel of C, 0.31; Si, 0.07; Mn, 0.50; S, 0.018; P, 0.033: tensile strength, 72,600 lbs. per sq. in., gave results from which were derived the following approximate, equations: Torque, lbs.-ft./ T = 740 d^t ' 7 , or Wd 2 + 100 4(14 d 2 + 3) for cast-iron, T = 1640 di*8fo.7 f or 28 d 2 (l + 100 4) for medium steel, End thrust, lbs. P = 35,500 d°-7 4°- 75 , or 200 d+ 10,000 t for cast iron, P = 35,500 d°-U°- 6 , or 750 d + 1000 4(75 d + 50) for medium steel, and for different sizes of drill the following equations: Drill. 3/ 4 1 M/2 5+ 1,100* 125 + 82,000 * 7.5+3,350* 550+ 109,000 * 10+1,750* 200 + 89,000* 17.5 + 4,400* 750+131,000* 25+3,700 * 350+103,000* Steel T = 40 + 9,000 * Steel P = 1,250+162,000* Drill. 2 21/2 3 40+ 580 * 500+110,000* 75+12,500* 1,500+181,250* 60 + 8,800* 600+126,000* 112.5+19,050* 1,725 + 224,375* 90+12,900* Cast ironP = 850+140,000* Steel T - 175 + 26,250* Steel P = 2,350+280,000* The tests above referred to were made without lubricants. When lubricants were used in drilling steel the average torque varied from 72% with 1/400 in. feed to 92% with 1/35 in. feed of that obtained when operating dry. The thrust for soft, medium and hard steel is 26%, 37% and 12% respectively less than when operating dry, no marked difference being found, as in the torque, with different feed. The horse- power varies as t ' 7 and as d°- 8 for a given drill and speed. The torque and horse-power when drilling medium steel is about 2.1 times that required for cast iron with the same drill speed and feed. The horse- power per cu. in. of metal removed is inversely proportional to d 0-2 4 ' 3 , and is independent of the revolutions. While the chisel point of the drill scarcely affects the torque it is account- able for about 20% of the thrust. Tests made with a preliminary hole drilled before the main drill was used to enlarge the hole showed that the work required to drill a hole where only one drill is used is greater than that required to drill the hole in two operations, with drills of different diameter. For economy of power a drill with a larger point angle than_120° is to be preferred, but the increased end thrust strains the machine in propor- tion, and there is more danger of breaking the drill. Taking the average recommended speed of 48 ft. per minute for cast iron and 60 ft. for mild steel, and the results obtained in these tests, the figures given in the following table are derived. 1256 THE MACHINE-SHOP. Revolutions per Minute, Feed per Revolution, Cubic Inches Re- moved per Minute, and Horse-power when Drilling Soft Cast-iron and Medium Hard Steel. Soft Cast Iron. Medium Hard Steel. u '£ &.S 0> . ^ftl u & a fiici T3 goo X Cl o>-- •S.2 ^ .S3 « if 5 .2 > ■° 2 o o il -5 •H.3 ii 2 a °°- .S-d - .2 > -° 2 O ft h o A o H ° ce- o> (-,-£ ft ftS is Vi 735 0.0075 0.27 0.295 1.092 l /4 920 0.0063 0.284 0.721 2.54 3/8 490 0.0086 0.462 0.4405 0.954 2/8 614 0.0072 0.485 1.078 2.22 V2 368 0.0094 0.682 0.586 0.862 1/2 460 0.00795 0.716 1.426 1.99 ••5/4 245 0.0109 1.17 0.8766 0.748 3 /4 306 0.0091 1.23 2.152 1.75 1 184 0.0119 1.715 1.167 0.681 1 230 0.01 1.8 2.863 1.59 H/4 147 0.0129 2.32 1.457 0.628 M/ 184 0.0108 2.44 3.574 1.47 n/2 122 0.0136 2.92 1.748 0.598 I 1 / 153 0.0114 3.08 4.285 1.39 1 3/4 105 0.0144 3.63 2.038 0.563 13/ 131 0.0121 3.81 5.005 1.31 2 92 0.015 4.32 2.328 0.539 2 115 0.0126 4.54 5.715 1.26 21/4 81.7 0.0156 5.05 2.619 0.519 21/4 102 0.0131 5.3 6.436 1.21 2i/ 2 73.5 0.0162 5.82 2.909 0.500 21/2 92 0.0136 6.12 7.136 1.165 23/4 66.75 0.0167 6.6 3.199 0.486 23/4 83.5 0.014 6.92 7.857 1.135 3 61.3 0.0172 7.4 3.489 0.472 3 76.5 0.0144 7.76 8.567 1.105 31/4 56.5 0.0176 8.22 3.78 0.46 31/ 4 70.5 0.0148 8.66 9.267 1.07 3l/ 2 52.5 0.0181 9.05 4.07 0.45 31/2 65.6 0.0151 9.5 9.998 1.05 33/4 49 0.0185 10.0 4.36 0.436 33/4 61.25 0.0155 10.48 10.718 1.024 4 46 0.019 10.8 4.65 0.431 4 57.5 0.0158 11.4 11.42 1.0 POWER REQUIRED FOR MACHINE TOOLS. Resistance Overcome in Cutting Metal. (Trans. A. S. M. E., viii. 308.) — Some experiments made at the works of William Sellers & Co. showed that the resistance in cutting steel in a lathe would vary from 180,000 to 700,000 pounds per square inch of section removed, while for cast iron the resistance is about one third as much. The power required to remove a given amount of metal depends on the shape of the cut and on the shape and the sharpness of the tool used. If the cut is nearly square in section, the power required is a minimum; if wide and thin, ia maximum. The dullness of a tool affects but little the power required for a heavy cut. Heavy Work on a Planer. — Wm. Sellers & Co. write as follows to the American Machinist: The 120-inch planer table is geared to run 18 feet per minute under cut, and 72 feet per minute on the return, which is equivalent, without allowance for time lost in reversing, to con- tinuous cut of 14.4 feet per minute. Assuming the work to be 28 feet long, we may take 14 feet as the continuous cutting speed per minute, the 0.8 of a foot being much more than sufficient to cover time loss in reversing and feeding. The machine carries four tools. At Vs inch feed per tool, the surface planed per hour would be 35 square feet. The sec- tion of metal cut at 3/ 4 inch depth would be 0.75 inch X 0.125 inches X 4 = 0.375 square inch, which would require approximately 30,000 pounds pressure to remove it. The weight of metal removed per hour would be 14X12X0.375X0.26 X 60 = 1082.8 lb. Our earlier form of 36 in. planer has removed with one tool on 3/ 4 in. cut on work 200 lb. of metal Der hour, and. the 120 in. machine has more than five times its capacity. The total pulling power of the planer is 45,000 lb. Horse-power Required to Run Eathes. — The power required to 4o useful work varies with the depth and breadth of chip, with the POWER REQUIRED FOR MACHINE TOOLS. 1257 shape of tool, and with the nature and density of metal operated upon; and the power required to run a machine empty is often a variable quantity. For instance, when the machine is new, and the working parts have not become worn or fitted to each other as they will be after running a few months, the power required will be greater than will be the case after the running parts have become better fitted. Another cause of variation of the power absorbed is the driving-belt; a tight belt will increase the friction. A third cause is the variation of journal-friction, due to slacking up or tightening the cap-screws, and also the end-thrust bearing screw. Hartig's investigations show that it requires less total power to turn off a given weight of metal in a given time than it does to plane off the same amount; and also that the power is less for large than for small diameters. (J. J. Flather, Am. Mach., April 23, 1891.) Horse-power Required to Remove Metal in Lathes. (Lodge & Shipley Mach. Tool Co., 1906.) 20-Inch Cone-Head Lathe. Cutting Speed, ft. per Cut, In. Diam. Cu. in. Lb. H.P. used by Lathe. Cu.in. of work, remov- ed per remov- ed per Cut. ed per nun. Depth. Feed. in. nun. hour. Idle. With Cut. H.P. Crucible C 35 0.109 1/8 227/3 2 5.74 96 0.48 3.90 1.471 Steel ) 65 0.055 1/8 35/ 8 5.33 90 0.74 4.60 1.158 0.60 ) 62.5 0.109 Vlfi 3 5/ie 5.125 86 0.49 4.65 1.102 Carbon ( 32.5 0.094 VlO 35/ie 3.656 62 0.49 2.64 1.384 ( 62.5 0.273 Vn 35/32 17.09 266 0.66 5.44 3.141 Cast ) 60 0.430 Vl9 221/ 64 16.27 253 0.59 4.77 3.410 Iron ) 37.5 0.334 1/16 221/32 10.76 167 0.45 3.91 2.751 C 115 0.086 1/12 155/64 9.88 153 0.21 2.54 3.889 Open- hearth Steel 0.30 Carbon ( 50 0.109 1/8 223/32 8.2 138 0.69 5.34 1.535 ) 45 0.117 1/8 21/2 7.91 134 0.53 5.11 1.547 ) 45 0.217 Vl9 217/64 6.439 109 0.69 4.10 1.570 t 32.5 0.109 1/8 223/64 5.33 90 0.36 4.04 1.319 Average H.P. running idle 0.53; average H.P. with cut 4.25. 20-Inch Geared-Head Lathe, H.P. used Cutting Cut, in. Diam. Cu. in. Lb. by Lathe. Cu. in. Speed, ft. per of work remov- ed per remov- ed per Cut. ed per H.P. min. Depth. Reed. in. mm. hour. Idle. With Cut. 0.50 ( 40 0.266 VlO 227/32 12.75 215 2.11 11.1 1.142 Carbon \ 50 0.281 1/15 227/32 11.25 190 1.58 8.35 1.347 Crucible ) 75 0.281 1/15 227/32 16.87 285 1.58 12.69 1.329 Steel. ( 85 0.109 Vl5 2 1/4 7.43 126 1.28 8.98 0.827 ( 45 0.609 Vl6 721/32 20 57 320 1.34 694 2.963 Cast ) 62.5 0.609 Vl6 721/32 28.56 445 1.35 9.50 3.006 Iron ) 85 0.641 1/16 721/32 40.82 636 1.64 12.69 3.216 ( 80 0.281 1/8 3 3/ 3 2 33.75 526 1.18 10.49 3.217 Open- hearth Steel 0.15 Carbon ( 125 0.250 V->8 421/32 13.4 226 1.62 10.60 1.265 ) 105 0.188 Vl2 4 5/32 19.68 33? 0.94 11.56 1.702 ) 40 0.172 1/6 327/32 13.75 232 1.75 12.49 1.100 ( 180 0.094 1/16 3 Vie 12.65 213 2.15 11.20 1.129 Average H.P. running idle 1.543; average H.P. with cut 10.55. 1258 THE MACHINE-SHOP. Owing to the demand imposed by high speed tool steels stouter machines are more necessary than formerly; these possess more rigid frames and powerful driving gears. The most modern (1907) forms of lathes obtain all speed changes by means of geared head-stocks, power being delivered at a single speed by a belt, or by a motor. If a motor drive is used, a speed variation may be obtained in addition to those available in the head, by using a variable speed motor, whose range usually is about 3:1. The Lodge & Shipley Co. (1906) made an exhaustive series of tests to determine the power required to remove metal, using both the cone-head lathe and the more modern geared-head lathe. The table on page 1257 shows the results obtained with 20-in. lathes of each type. Power Required to Drive Machine Tools. — The power required to drive a machine tool varies with the material to be cut. There is considerable lack of agreement among authorities on the power required. Prof. C. H. Benjamin (Mach'y, Sept., 1902) gives a formula H.P. = cW, c being a constant and W the pounds of metal removed per hour, c varies both with the quality of metal and the type of machine. Values of c. Lathe. Planer. Shaper. Milling Machine. 0.035 0.067 0.032 0.030 0.14 0.30 Bronze 0.10 In each case the power to drive the machine without load should be added. G. M. Campbell (Proc. Engr. Soc. W., Pa., 1906) gives, exclu- sive of friction losses, H.F. = Kw, K being a constant and w the pounds of metal removed per minute. For hard steel K = 2.5; for soft steel K = 1.8; for wrought iron, K = 2.0; for cast iron, if = 1.4. This formula gives results about 50 % lower than Prof. Benjamin's. The Westinghouse Elec. and Mfg. Co. (1906) gives a set of formulae based on the dimensions of the machine. For Engine Lathes using one cutting tool of water-hardened steel, cutting 20 ft. per minute, H.P. = 0.15 S — l?for heavy engine lathes, as forge lathes, H.P. = 0.234 S - 2, S being the swing of the lathe, inches. For Boring Mills using one cutting tool of water-hardened steel, cutting 20 ft. per min., H.P. = 0.25 S — 4. S = swing of mill, inches. For Milling Machines using water-hardened steel cutters at 20 ft. per minute, H.P. =0.3 W. W= distance between housings, inches. For Drill Presses using water-hardened steel drills, running at a periph- eral cutting speed of 20 feet per minute, H.P. = 0.06 8. For Heavy Radial Drill Presses, H.P. = 0.1 S. S = swing of drill, inches, in both cases. In general, in all the above Westinghouse formulae, if high-speed steel tools are used, running at higher cutting speeds than above, the increase in horse-power is proportional to the increase in speed. Planers. For planers, in which the length of bed in feet is approximately two-tenths of the width between housings in inches, using- water-hardened steel tools, cutting at 15 to 20 ft. per minute, H.P. = 3 W. For Heavy Forge Planers, H.P. = 4.92 W. W = width between housings, feet. These formulae are for planers having a ratio of return to cutting speeds of about 3:1, and are for planers with two tools in operation. If more than two tools are operated, or if the ratio of cutting and return speeds is increased, or if the length of bed is greater than given above, the horse- power given by the above formulae should be increased. The horse- power required by motor-driven planers is principally determined by the current inrush at the instant of quick reverse, rather than by that actually required to cut the metal. Motors for operating planers should have greater overload capacity than for any other tool. POWER REQUIRED FOR MACHINE TOOLS. 1259 Horse -power to Drive Machine Tools. Cut, Inches. C H.P.Re quired. fg Is 1* J £ ■j -6 ji ts& £ a ] - 1 -J^ o H eS 8 4) fa Q Qfa CQ £" < fa 1 72-in. wheel Hard steel Vl2 3/16 & 1/4 13.7 1.69 4.5 4.2 25 H.P. shunt lathe 1/8 3/16&V4 11.6 2.15 6.4 5.4 wound vari- 3/16 /l6& 3 /8 13.2 5.55 8.4 13.9 able speed. 3/16 3/8 &3/ 8 13.2 6.3 12.0 15.7 90-in. whee] Hard steel 3/16 3/l6& 3 /l6 13.0 3.1 12.0 7.7 25 H.P. shunt lathe 3/16 5 /l6& 5 /l6 8.8 3.5 8.1 8.7 wound vari- 1/5 1/4 &V4 15.5 5.3 2.33 9.0 13.2 able speed. 42-in. lathe Soft steel Vl6 1/4 44 3.8 4.2 15 H.P. shunt Vl6 1/8 44 1.17 1.7 1.9 wound vari- " " Vl6 1/8 44 1.17 2.6 1.9 able speed. Cast iron 1/16 1/8 108 2.63 5.8 3.7 " " Vl6 3/16 46 1.74 2.9 2.5 1/16 3/16 58 2.12 2.2 3.0 30-in. lathe Wro't iron 1/8 3/16 54. 4.2 6.6 8.4 10 H.P. shunt 1/8 3/16 42 3.2 4.0 6.4 wound vari- Cast iron 3/32 5 /32 42 1.92 3.0 2.7 able speed. 3/32 Vl6 61 1.12 1.5 1.6 1/64 1/4 47 2.30 2.0 3.2 Axle lathe Soft steel 3 /l6 1/4 27 4.3 5.9 7.7 35 H.P. sh. w'd 1/16 1/4 51 2.7 5.0 4.9 var. speed. 72-in. boring Soft steel 1/8 1/16&V32 44 1.76 2.9 3.2 25 H.P. shunt mill . . 3/16 I/32&V16 40 2.38 2.6 4.3 wound vari- " " 1/8 1/8 &V8 51 5.41 9.6 9.7 able speed. " " 1/8 3/16 47 3.75 7.2 6.8 Cast iron Vl6 3/8 28 2.05 2.6 2.9 1/16 1/4 39 1.90 2.7 2.7 24-in. drill Wro't iron 1/64 1 l/ 4 to3* 25.1 0.81 2.3 1.6 press " " 1/64 1 l/ 4 to 3* 29.7 0.96 2.7 1.9 " " 1/64 U/4to3* 25.9 0.83 1.3 1.7 •+ << 1/64 11/ 4 drill 74.5 0.52 3.5 1.0 " " 1/64 11/4 drill 20.9 0.54 1.2 1.1 60-in. planer Soft steel 1/6 1/4 25.5 3.62 5.9 6.5 20 H.P. com- " " 1/6 1/4 25.7 3.65 6.5 6.6 pound Wro't iron 3 /l6 5/l6& 5 /l6 23 8.95 21.0 17.9 wound vari- 1/2 1/32 & 1/32 17.5 1.82 2.7 3.6 able speed. Cast iron 1/8 1/8 &Vl6 22.2 1.72 6.5 3.4 i/s & Vie 1/4 &5/16 30 4.74 9.3 6.6 1/7 1/4 &V4 22.6 5.03 7.6 7.1 1/4 7/l6&3/ 8 28.9 18.3 23.2 25.6 42-in. planer Soft steel 5 /32 Vs 24.3 4.73 12.1 9.5 15 H.P. com- 1/8 Vs 36 3.7 7.8 11.4 pound Cast iron 3/l6 3/16 37 4.06 4.7 5.7 wound vari- 3/16 L /8 37 2.71 4.1 3.8 able speed. 19-in. slotter Hard steel V32 L/4 30.0 0.8 2.0 2.0 13 H.P. comp. Soft steel 1/32 V8 23.3 0.93 1.3 1.7 w'd var. speed. * Enlarging hole from smaller dimensions to larger. 1260 THE MACHINE-SHOP. Actual tests (1906) of a number of machine tools in the shops of the Pittsburg and Lake Erie R. R. showed the horse-power absorbed in driv- ing under the conditions given in the table on page 1259. The results obtained are compared with those computed by Campbell's formula above. L. L. Pomeroy {Gen. Elec. Rev., 1908) gives: H.P. required to drive = 12 FDSNC, in which F = feed and D = depth of cut, in inches, S = speed in ft. per min., N = number of tools cutting, C = a constant, whose values with ordinary carbon steel tools are: for cast iron, 0.35 to 0.5; soft steel or wrought iron, 0.45 to 0.7; locomotive driving-wheel tires, 0.7 to 1.0; very hard steel, 1.0 to 1.1. This formula is based on Prof. Flather's dynamometer tests. An analysis of experiments by Dr. Nicholson of Manchester, which confirm the formula, showed the average H.P. required at the motor per pound of metal removed per minute to be as follows: Medium or soft steel, or wrought iron, 2.4 H.P.; hard steel, 2.65 H.P.; cast-iron, soft or medium, 1.00 H.P.; cast iron, hard, 1.36 H.P. Size of Motors for Machine Tools. (Elec. World, May 27, 1905.) — The average size of motor usually fitted to machine tools is shown by the table below, being compiled by the Electro- Dynamic Co. from published data. In special cases the power required may be several times the value here given. v Boring Mills. 34 and 36 in. . . 42, 48 and 50 in. H.P. . 5 . 71/2 H.P. 60 in.. ..... 10 6 ft. and 7 ft. . . 15 8 ft 10 ft H.P. . . 20 . . 25 Engine Lathes. 12 and 14 in. . . 16 in 20 to 25 in. . . . H.P. . 1 . H/2 . 2 H.P. 20 and 30 in. ... 3 36 in 4 42 and 48 in. ... 5 54 in 60 in 72 in H.P. . . 6 • • 71/2 . . 10 Drill Presses. 21 to 32 in. . . H.P . 2 1 H.P. 1 36 to 48 in. . . . 3 50 to 60 in. . H.P. . . 5 Planers. H.P. H.P. 17 X 17in. X 3 to 6 ft. . . 4 42 X 42 in. X 10 to 12 ft. . 10 22 X 24 in. X 4 to 10 ft. . . 5 48 X 48 in X 12 to 14ft. . 15 26 X 26 in X 6 to 12 ft. . 6 50 X 60 in. X 14 to 18 ft. . 20 30 X 30 in. X 6 to 1 4 ft. . . 7i/ 3 60 X 60 in. X 20 to 22 ft. . 25 36 X 36 in. X 8 to 16 ft. . . 71/2 72 X 72 in. X 20 to 24 ft. . 30 H.P. I . 5 I 16 and 18 in. H.P. I 71/21 26 to 36 in. H.P. 10 Shapers. 12 to 16 in. . 18 to 20 in. . H.P. . . 2 . . 3 24 to 26 in. . . 28 to 30 in. . . H.P. . 5 . 6 36 in. . . . H.P ... 8 The values given above for engine lathes are less than those used by the R. K. LeBlond Mach. Tool Co., which recommends (1907) the fol- lowing size motors for use with its lathes. Swing of lathe. Horse-power of Motor. Speed ratio. Maximum speed in. Medium duty. Heavy duty. range R.P.M. 12 and 14 16 18, 20, 22 24, 27, 30 32, 36 24* "l 3 5 71/2 15 2 3 5 71/2 10 25 3 to 1 3 to 1 3 to 1 3 to 1 3 to 1 2 to 1 1500 1500 1500 1500 1500 750-1500 High Speed Roughing Lathe. POWER REQUIRED FOR MACHINE TOOLS. 1261 Horse-power Required to Drive Shafting. — Samuel Webber in his "Manual of Power" gives, among numerous tables of power required to drive textile machinery, a table of results of tests of shafting. A line of 2 i/8-in. shafting, 342 ft. long, weighing 4098 lb., with pulleys weigh- ing 5331 lb., or a total of 9429 lb., supported on 47 bearings, 216 rev- olutions per minute, required 1.858 H.P. to drive it. This gives a coefficient of friction of 5.52%. In seventeen tests the coefficient ranged from 3.34% to 11.4%, averaging 5.73%. Horse-power consumed in Machine-shops. — How much power is required to drive ordinary machine tools? and how many men can be employed per horse-power? are questions which it is impos- sible to answer by any fixed rule. The power varies greatly according to the conditions in each shop. The following table given by J. J. Flather in his work on Dynamometers gives an idea of the variation in several large works. The percentage of the total power required to drive the shafting varies from 15 to 80, and the number of men employed per total H.P. varies from 0.62 to 6.04. Horse- power; Friction ; Men Employed. Horse-power. "3 o CD > > > Name of Firm. Kind of Work. ■a Q 2bi •a §6 ■a Q 3 a 4> a 1 o '3 § a !><-?? «.!?<-§? «-§ *-§? : a • • • s :.o •& . : :«g :. :^ :::::::.:::... . j ; g oo*'"S"""S""* • • • • *CQ ■ • •§§" • • • • -^ • ■ -$T • • '^~ ■ • • * * " ' SO tH ' ° CD CO ' ' CO SO ' ' ' ^ : :^ : :s^ : :p- : :$-§- ::::::::: . jojo co_S.?i 2? Jo .»£?■ CO^^.N CYJ,CO.CO 00 CO [ ".-4? -5?! '.'.'.'.'.'• OO ■ -coco • -f* • - >»0>0»(l 4S Q ^2 to 3^ °& f3 ° •3 2 o o> «3 OJO o O . CD 1> CO . ,fi CI '>, C cm H s - r w -d T>' § £ : ^ ■" £ H i ^ jj O 53 H3 1270 THE MACHINE-SHOP. Example. — Efficiency of square-threaded screws of 1/2 inch pitch. Diameter at bottom of thread, in. . . 1 2 3 4 Diameter at top of thread, in H/ 2 21/2 31/2 41/2 Mean circumference of thread, in.. , . 3.927 7.069 10.21 13.35 Cotangent a = c + p =7.854 14.14 20.42 26.70 Tangent a = p -i- c =0.1273 .0707 .0490 .0375 Efficiency if/ = 0.10 =55.3% 41.2% 32.7% 27.2% Efficiency if f= 0.15 =45% 31.7% 24.4% 19.9% The efficiency thus increases with the steepness of the pitch. The above formulae and examples are for square-threaded screws, and consider the friction of the screw-thread only, and not the friction of the collar or step by which end thrust is resisted, and which further reduces the efficiency. The efficiency is also further reduced by giving an inclina- tion to the side of the thread, as in the V-threaded screw. For discussion of this subject, see paper by Wilfred Lewis, Jour. Frank. Inst. 1880; also Trans. A. S. M. E., vol. xii, 784. Efficiency of Screw-bolts. — Mr. Lewis gives the following approxi- mate formula for ordinary screw-bolts (V-threads, with collars): p= pitch of screw, d = outside diameter of screw, F = force applied at circum- ference to lift a unit of weight, E = efficiency of screw. For an average case, in which the coefficient of friction may be assumed at .15, p== P + d F y 3d ' v + d For bolts of the dimensions given above, 1/2-inch pitch, and outside diameters H/2, 21/2, 31/2, and 41/2 inches, the efficiencies according to this formula, would be, respectively, 0.25, 0.167, 0.125, and 0.10. James McBride (Trans. A. S. M. E., xii, 781) describes an experiment with an ordinary 2-inch screw-bolt, with a V-thread, 41/2 threads per inch, raising a weight of 7500 pounds, the force being applied by turning the nut. Of the power applied 89.8 per cent was absorbed by friction of the nut on its supporting washer and of the threads of the bolt in the nut. The nut was not faced, and had the flat side to the washer. Professor Ball in his "Experimental Mechanics" says: "Experiments showed in two cases respectively about 2/3 and 3/ 4 of the power was lost. " Trautwine says: "In practice the friction of the screw (which under heavy loads becomes very great) make the theoretical calculations of but little value." Weisbach says: "The efficiency is from 19 per cent to 30 per cent." Efficiency of a Differential Screw. — A correspondent of the American Machinist describes an experiment with a differential screw- punch, consisting of an outer screw 2 inch diameter, 3 threads per inch, and an inner screw 13/ 8 inch diameter, 3 1/2 threads per inch. The pitch of the outer screw being 1/3 inch and that of the inner screw 2/ 7 inch the punch would advance in one revolution 1/3 — 2 / 7 ^ V21 inch. Experiments were made to determine the force required to punch an 11/16-inch hole in iron 1/4 inch thick, the force being applied at the end of a lever-arm of 473/4 inch. The leverage would be 473/ 4 x 2tt x 21 = 6300. The mean force applied at the end of the lever was 95 pounds, and the force at the punch, if there was no friction, would be 6300 X 95 = 598,500 pounds. The force required to punch the iron, assuming a shearing resistance of 50,000 pounds per square inch, would be 50,000 X n /i6 X t X V4 = 27,000 pounds, and the efficiency of the punch would be 27,000 -4- 598,500 = only 4.5 per cent. With the larger screw only used as a punch the mean force at the end of the lever was only 82 pounds. The leverage in this case was 473/4 X 2ir X 3 = 900, the total force referred to the punch, including friction, 900 X 82 = 73,800, and the efficiency 27,000 -e- 73,800 = 36.7 per cent. The screws were of tool- steel, well fitted, and lubricated with lard-oil and plumbago. TAPER BOLTS, PINS, REAMERS, ETC. Taper Bolts for Locomotives. — Bolt-threads, U. S. Standard, ex- cept stay-bolts and boiler-studs, V-threads, 12 per inch; valves, cocks, and plugs, V-threads, 14 per inch, and Vs-inch taper per 1 inch. Standard bolt taper V16 inch per foot. Taper Reamers. — The Pratt & Whitney Co. makes standard taper reamers for locomotive work taper 1/16 inch per foot from 1/4 inch diameter; TAPER BOLTS, PINS, REAMERS, ETC.. 1271 4 inch length of flute to 2 inch diameter; IS inch length of flute, diameters advancing by 16ths and 32ds. P. & W. Co.'s standard taper pin reamers taper 1/4 inch per foot, are made in 15 sizes of diameters, 0.135 to 1.250 inches; length of flute 17/ 16 inches to 14 inches. 31orse Tapers. bf2 G'fi faO 9 0>GG w a Q CO £, m ■£$ M a 0) fa & . ' 5 ^§ 3 -; O . 35 3 3 c So s "o . s s H 0) — 9 ~ Ha « w W 9 1= 0. Oi Q a Si .9 m 4) a H e D 252 A 356 P 2 B H K L IF T d « 72 a S 211/32 21/32 U5/16 9/16 .160 1/4 .24 5/32 5/32 .04 27/32 .625 .369 .475 21/8 29/16 23/16 21/16 3/4 .213 1/5 .35 13/64 3/16 .05 23/8 .600 1 , .572 .700 29/16 31/16 25/s 21/2 7/8 26 3/8 17/32 1/4 1/4 .06 27/s .602 2 .778 .938 33/16 33/ 4 31/4 31/16 H/16 .322 7/16 3/ 4 5/16 9/32 .08 39/16 .602 3 1.020 1.231 41/16 43/ 4 41/8 3 7 8 11/4 .478 1/2 31/32 15/32 5/16 .10 41/2 .623 4 1.475 1.748 53/16 6 51/4 415/i 6 11/2 .635 •V8 113/32 5/8 3/8 .12 53/ 4 .630 5 2.116 2.494 71/4 85/i 6 7 3/8 7 13/4 .76 7/8 2 3/4 1/2 .15 8 .626 6 2.75 3.27 10 115/ 8 101/8 91/2 25/s 1.135 13/8 2H/16 11/8 3/4 .18 111/4 .625 7 Brown & Sharpe Mfg. Co. publishes (Machy's Data Sheets) a list of 18 sizes of tapers ranging from 0.20 in. to 3 in.-diam. at the small end; taper 0.5 in. to 1 ft., except No. 10, which is 0.5161 in. per ft. ^f^fa ^ Fig. 192. — Morse Tapers. See table above. The Jarno Taper is 0.05 inch per inch = 0.6 inch per foot. The number of the taper is its diameter in tenths of an inch at the small end, in eighths of an inch at the large end, and the length in halves of an inch. 1272 THE MACHINE-SHOP. Thus, No. 3 Jarno taper is 1 1/2 inches long, 0.3 inch diameter at the small end and 3/ 8 inch diameter at the large end. Standard Steel Taper-pins. — The following sizes are made by The Pratt & Whitney Co.: Taper 1/4 inch to the foot. Number: 123 456789 10 Diameter large end: 0.156 0.172 0.193 0.219 0.250 0.289 0.341 0.409 0.492 0.591 0.706 Approximate fractional sizes: 5/32 H/64 3 /l6 7/32 Vi 19 /64 U/32 l 3 /32 V2 19 /32 23/32 Lengths from 3/4 3/ 4 3/ 4 3/4 3/ 4 3/ 4 3/ 4 1 H/ 4 H/ 2 U/ 2 To* 1 H/4 H/2 l 3 /4 2 21/4 31/4 33/4 41/2 51/4 6 Diameter small end of standard taper-pin reamer :f 0.135 0.146 0.162 0.183 0.208 0.240 0.279 0.331 0.398 0.482 0.581 Standard Steel Mandrels. (The Pratt & Whitney Co.) — These mandrels are made of tool-steel, hardened, and ground true on their centers. Centers are also ground to true 60 degree cones. The ends are of a form best adapted to resist injury likely to be caused by driving. They are slightly taper. Sizes, 1/4 inch diameter by 33/ 4 inches long to 4 inches diameter by 17 inches long, diameters advancing by 16ths. PUNCHES AND DIES, PRESSES, ETC. Clearance between Punch and Die. — For computing the amount of clearance that a die should have, or, in other words, the difference in size between die and punch, the general rule is to make the diam- eter of die-hole equal to the diameter of the punch, plus 2/ 10 the thickness of the plate. Or, D = d + 0.2t, in which D = diameter of die-hole, d = diameter of punch, and t = thickness of plate. For very thick plates some mechanics prefer to make the die-hole a little smaller than called for by the above rule. For ordinary boiler-work the die is made from 1/10 to 3/ 10 of the thickness of the plate larger than the diameter of the punch; and some boiler-makers advocate making the punch fit the die accurately. For punching nuts, the punch fits in the die. (Am. Mach.) Kennedy's Spiral Punch. (The Pratt & Whitney Co.) — B. Mar- tell, Chief Surveyor of Lloyd's Register, reported tests of Kennedy's spiral punches in which a 7/ 8 -inch spiral punch penetrated a 5/ 8 -inch plate at a pressure of 22 to 25 tons, while a flat punch required 33 to 35 tons. Steel boiler-plates punched with a flat punch gave an average tensile strength of 58,579 pounds per square inch, and an elongation in two inches across the hole of 5.2 per cent, while plates punched with a spiral punch gave 63,929 pounds, and 10.6 per cent elongation. The spiral shear form is not recommended for punches for use in metal of a thickness greater than the diameter of the punch. This form is of greatest benefit when the thickness of metal worked is less than two thirds the diameter of punch. Size of Blanks used in the Drawing-press. — Oberlin Smith {Jour. Frank. Inst, Nov. 1886) gives three methods of finding the size of blanks. The first is a tentative method, and consists simply in a series of experiments with various blanks, until the proper one is found. This is for use mainly in complicated cases, and when the cutting por- tions of the die and punch can be finally sized after the other work is done. The second method is by weighing the sample piece, and then, knowing the weight of the sheet metal per square inch, computing the diameter of a piece having the required area to equal the sample in w eight. Th e third method is by computation, and the formula is x=> v d 2 + 4dh for a sharp-cornered cup, where x = diameter of blank, d = diameter of cup, h = height of cup. For a round-cornered cup * Lengths vary by 1/4 inch each size. t Taken 1/2 inch from extreme end. Each size overlaps smaller one about 1/2 inch. FORCE AND SHRINK FITS. 1273 where the corner is sm all, say radi us of corner less than 1/4 height of cup, the formula is x = (V(d 2 + 4 dh) — r, about; r being the radius of the corner. This is based upon the assumption that the thickness of the metal is not to be altered by the drawing operation. Pressure attainable by the Use of the Drop-press. (R. H. Thurston, Trans. A. S. M. E., v, 53.) — A set of copper cylinders was prepared, of pure Lake Superior copper; they were subjected to the action of presses of different weights and of different heights of fall. Companion specimens of copper were compressed to exactly the same amount, and measures were obtained of the loads producing compression, and of the amount of work done in producing the compression by the drop. Comparing one with the other it was found that the work done with the hammer was 90 per cent of the work which should have been done with perfect efficiency. That is to say, the work done in the test- ing-machine was equal to 90 per cent of that due the weight of the drop falling the given distance. _, , , , , Weight of drop X fall X efficiency Formula: Mean pressure in pounds = : -• compression For pressures per square inch, divide by the mean area opposed to crushing action during the operation. Similar experiments on Bessemer steel plugs by A. W. Moseley and J. L. Bacon (Trans. A. S. M. E., xxvii, 605) indicated an efficiency for the drop hammer of about 70 per cent. Flow of Metals. (David Townsend, Jour. Frank. Inst., March, 1878.) — In punching holes 7/ 16 -inch diameter through iron blocks 13/4 inches thick, it was found that the core punched out was only li/ie inches thick, and its volume was only about 32 per cent of the volume of the hole. Therefore, 68 per cent of the metal displaced by punching the hole flowed into the block itself, increasing its dimensions. F.ORCING, SHRINKING AND RUNNING FITS. Forcing Fits of Pins and Axles by Hydraulic Pressure. — A 4-inch axle is turned 0.015 inch diameter larger than the hole into which it is to be fitted. They are pressed on by a pressure of 30 to 35 tons. (Lecture by Coleman Sellers, 1872.) For forcing the crank-pin into a locomotive driving-wheel, when the pinhole is perfectly true and smooth, the pin should be pressed in with a pressure of 6 tons for every inch of diameter of the wheel fit. Wheji the hole is not perfectly true, which may be the result of shrinking the tire on the wheel center after the hole for the crank-pin has been bored, or if the hole is not perfectly smooth, the pressure may have to be increased to 9 tons for every inch of diameter of the wheel-fit. (Am. Machinist.) Shrinkage Fits. — In 1886 the American Railway Master Mechanics' Association recommended the following shrinkage allowances for tires of standard locomotives. The tires are uniformly heated by gas-flames, slipped over the cast-iron centers, and allowed to cool. The centers are turned to the standard sizes given below, and the tires are bored smaller by the amount of the shrinkage designated for each: Diameter of center, in 38 44 50 56 62 66 Shrinkage allowance, in 040 .047 .053 .060 .066 .070 This shrinkage allowance is approximately Vso inch per foot, or 1/960- A common allowance is V1000. Taking the modulus of elasticity of steel at 30,000,000, the strain caused by shrinkage would be 30,000 lb. per sq. in., less an uncertain amount due to compression of the center. Amer. Machinist published at a later date a table of " M. M. allowances for shrink fits" which correspond to the following: Allowance = 0.001 (d+ 1) .for d = 20 to 40 in.: 0.001 (d + 2) for d = 41 to 60 in.; 0.001 (d+ 3) for d =61 to 83 in.; 0.088 for d = 84 in. d = diam. of wheel center. For running force fits, Am. Mach. gives the following allowances: d=diam. of bearing or hole, a = allowance. d = 1 » * 3 4 5 1 6 7 8 1 9 1 10 Running, a =... ... —0.001 .1+0.001 .002 .003 .003 .005 .0035 006 .0037 .004 .007 (.008 .0042 0085 .0042 .0043 .0044 .009 |.01 |.0105 1274 THE MACHINE-SHOP. d = 11 12 13 14 15 16 17 | 18 19 20 Running, a= -0.0045 + 011 .0046 .0115 .0047 .012 .0048 .013 .0049 014 .005 .0145 .0051 .0052 .015 I .0155 .0053 .016 .0055 .017 Allowances for drive fits are one-half those for force fits. Limits of Diameters for Fits. C. W. Hunt Co. (Am. Mach., July 16, 1903.) — For parallel shafts and bushings (shafts changing): d = diam. in ins. Shafts: Press fit, + 0.001 d + (0 to 0.001 in.). Drive fit, + 0.0005 d + (0. to 0.001 in.). Shafts: Hand fit, + 0.001 to 0.002 in. for shafts 1 to 3 in.; 0.002 to 0.003 in. for 4 to 6 in.; 0.003 to 0.004 in. for 7 to 10 in. Holes: all fits to - 0.002 in. for 1 to 3 in.; to - 0.003 in. for 4 to 6 in.; to — 0.004 in. for 7 to 10 in. Parallel journals and bearings (journals changing): Close fit - 0.001 d + (0.002 to 0.004 in.); Free fit - 0.001 d +(0.007 to 0.01 in.); Loose fit, - 0.003 d+ (0.02 to 0.025). Limits of diameters for taper shaft and bushings (holes changing). Shaft turned to standard taper 3/ 16 in. per ft., large end to nominal size ± 0.001 in. Holes are reamed until the large end is small by from 0.001 d + 0.004 to 0.005 in. for press fit, from 0.0005 d+ 0.001 in. for drive fit, and from to 0.001 in. for hand fit. In press fits the shaft is pressed into the hole until the true sizes match, or 1/16 in. for each Viooo in. that the hole is small. The above formulae apply to steel shafts and cast-iron wheels or other members. Shaft Allowances for Electrical Machinery. — In use by General Electric Co. (John Riddell, Trans. A.S.M. E., xxiv, 1174). l.s S 2 4 8 12 16 20 24 28 32 36 40 44 48 A, B 0.0005 .00075 .001 .001 .0012 .0012 .0015 .0015 .0017 .0017 .002 .0o2 0023 C 0.0005 .00075 .0015 .0017 .0020 .0023 .0025 .0028 .003 .0033 .0035 .0038 004 D 0.0005 .00075 .0017 .0025 .0033 .004 .0045 .005 .0058 .0063 .0068 .0073 .008 E 0.0015 .0027 .0045 .0057 .007 .008 .0093 .0115 .0125 .0128 .0138 .015 .016 A, minus allowance for sliding fit. B, plus allowance for commuta- tors and split hubs. C, press fit for armature spiders, so^'d steel. D, do., solid cast iron. E, press fit for couplings, and shrink fit. Running Fits. — Wm. Sangster (Am. Mach., July 8, 1909) gives the practice of different manufacturers as follows: An electric manufacturing Co. allows a clearance of 0.003 to 0.004 in. for shafts 11/2 to 21/4 in. diam.; 0.003 to 0.006 for 2i/ 2 ins.; 0.004 to 0.006 for 23/4 to 31/2 ins.; 0.005 to 0.007 in. for 4 and 41/2 ins.; 0.006 to 0.008 in. for 5 ins.; 0.009 to 0.011 in. for 6 ins. Dodge Mfg. Co. allows from 1/64 for 1-in. ordinary bearings to a little over 1/32 in. for 6-in. Clutch sleeves, 0.008 to 0.015 in.; loose pulleys as close as 0.003 in. in the smaller sizes, and about 1/54 in. on a 21/2-in. hole. Watt Mining Car Wheel Co. allows Vie in. for all sizes of wheels, and i/ie in. end play. A large fan-blower concern allows 0.005 to 0.01 in. on fan journals from 9/i6 to 27/ie ins. Pressure Required for Press Fits. (Am. Mach., March 7, 1907.) — The following approximate formulae give the pressures required for press fits of cranks and crank-pins, as used by an engine-building firm. jP = total pressure on ram, tons; D = diameter inches. Crank fits up to D =10. Crank fits D = 12 to 24. Straight crank-pins. Taper crank-pins. p = 9.9 D - 14. p = 5 D + 40. p = 13 D. p = 14 D ■ - 7. FORCE AND SHRINK FITS. 1275 The allowance for cranks and straight pins is 0.0025 inch per inch of diameter. Taper cranks, taper Vi6 inch per inch, are fitted on the lathe to within l/s inch of shoulder and then forced home. Stresses due to Force and Shrink Fits. — S. H. Moore, Trans. A. S. M. E., vol. xxiv, gives the following allowances for different fits For shrinkage fits, d =(i7/ie D + 0.5) h- 1000. For forced fits d = (2 D + 0.5) -*- 1000. For driven fits, d = (i/ 2 D + 0.5) -r- 1000. d = allowance or the amount the diameter of the shaft exceeds the diameter of the hole in the ring and D = nominal diameter of the shaft. A. L. Jenkins, Eng. News, Mar. 17, 1910, says the values obtained from the formula for forced fits are about twice as large as those frequently used in practice, and in many cases they lead to excessive stresses in the ring. He calculates from Lamg's formula for hoop stress in a ring subjected to internal pressure the relation between the stress and the allowance for fit, and deduces the following formulae. S hl = 15,000,000 d + (fc + 0.6); S hi = i 5 ,000,000 d * (1 + 0.6//;); for a cast-iron ring on a steel shaft. S hl = 30,000,000 d -*- (1 + fc); S h2 = 30,000,000 d -*- (1 + 1/K); for a steel ring on a steel shaft. 5^= radial unit pressure between the surfaces; S^ 2 = unit tensile or hoop stress in the ring; d = allowance per inch of diameter, K a constant whose value depends on t, the thickness, and r, the radius of the ring, as follows. Values of t -f- r, 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.25 1.5 1.75 2.0 3.0 Values of K, 3.083 2.600 2.282 2.058 1.892 1.766 1.666 1.492 1.380 1.300 1.250 1.133. The allowances for forced and shrinkage fits should be based on the stresses they produce, as determined by the above formula, and not on the diameter of the shaft. Force Required to Start Force and Shrink Fits. (Am. Mach., Mar. 7, 1907.) — A series of experiments was made at the Alabama Poly- technic Institute on spindles 1 in. diam. pressed or shrunk into cast-iron disks 6 in. diam., 1 1/4 in. thick. The disks were bored and finished with a reamer to 1 in. diam. with an error believed not to exceed 0.00025 in. The shafts were ground to sizes 0.001 to 0.003 in. over 1 in. Some of the spindles were forced into the disks by a testing machine, the others had the disks shrunk on. Some of each sort were tested by pulling the spindle from the disk in the testing machine, others by twisting the disk on the spindle,. The force required to start the spindle in the twisting tests was reduced to equivalent force at the circumference of the spindle, for comparison with the tension tests. The results were as follows: D = diam. of spindle; F = force in lbs.: Force Fits, Tension. Force Fits, Torsion. Shrink Fits, Tension. Shrink Fits, Torsion. D F.lbs. Per sq.in. D F.lbs. Per sq. in. D F.lbs. Per sq. in. D F,lbs. Per sq. in. 1.001 1.0015 1.002 1.0025 1000 2150 2570 4000 318 685 818 1272 1.0015 1.0015 1.002 1 .0025 2200 2800 4200 4600 700 892 1335 1465 1.001 1.001 1.002 1.002 1.0025 1.0025 5320 5820 7500 8100 9340 9710 1695 1853 2385 2580 2974 3090 1.001 1.0015 1.0015 1.0025 1.003 2200 7200 9800 13800 17000 700 2290 3118 4395 5410 1276 THE MACHINE-SHOP. PROPORTIONING PARTS OP MACHINES IN A SERIES OF SIZES. The following method was used by Coleman Sellers (Stevens Indicator, April, 1892) to get the proportions of the parts of machines, based upon the size obtained in building a large machine and a small one to any series of machines. This formula is used in getting up the proportion-book and arranging the set of proportions from which any machine can be con- structed of intermediate size between the largest and smallest of the series. Rule to Establish Construction Formulae." — Take difference be- tween-the nominal sizes of the largest and the smallest machines that have been designed of the same construction. Take also the difference between the sizes of similar parts on the largest and, small est machines selected. Divide the latter by the former, and the result obtained will be a " factor, " which, multiplied by the nominal "capacity of the intermediate machine, and increased or diminished by a constant "increment," will give the size of the part required. To find the "increment:" Multiply the nominal capacity of some known size by the factor obtained, and sub- tract the result from the size of the part belonging to the machine of nominal capacity selected. Example. — Suppose the size of a part of a 72-inch machine is 3 inches, and the corresponding part of a 42-inch machine is l'7/ 8 , or 1.875 inches: then 72 - 42 = 30, and 3 inches - 17/ 8 inches = Us inches = 1.125. 1.125-H30 = 0.0375 = the " factor, " and .0375X42 = 1.575. Then 1.875- 1.575 = .3 = the "increment" to be added. Let D = nominal capacity; then the formula will read: x = D X .0375 + .3. Proof: 42 X .0375 + .3 = 1.875, or 17/ 8 , the size of one of the selected parts. Some prefer the formula: aD + c = x, in which D = nominal capacity in inches or in pounds, c is a constant increment, a is the factor, and x = the part to be found. KEYS. Sises of Keys for Mill-gearing. (Trans. A. S. M. E., xiii, 229.)— E. G. Parkhurst's rule: Width of key= Vs diameter of shaft, depth = 1/9 diameter of shaft; taper Vs inch to the foot. Custom in Michigan saw-mills: Keys of square section, side = 1/4 diameter of shaft, or as nearly as may be in even sixteenths of an inch. J. T. Hawkins's rule: Width = 1/3 diameter of hole; depth of side abut- ment in shaft = 1/8 diameter of hole. W. S. Huson's rule: 1/4-inch key for 1 to 11/4-in. shafts, 5/i6-in. key for 11/4 to 11/2-inch shafts, 3/ 8 -inch key for 1 1/2 to 13/ 4 -inch shafts and so on. Taper i/s inch to the foot. Total thickness at large end of splrce, 4/5 width of key. Unwin (Elements of Machine Design) gives: Width = 1/4 d + 1/ 8 inch. Thickness = Vs d 4- i/s inch, in which d = diameter of shaft in inches. When wheels or pulleys transmitting only a small amount of power are keyed oh large shafts, he says, these dimensions are -excessive. In that case, if H.P. = horse-power transmitted by the wheel or pulley, N = r.p.m., P = force acting at the circumference, in pounds, and R = radius of pulley in inches, take r= J/ 100 H.P MM V jV or T 630 Prof. Coleman Sellers (Stevens Indicator, April, 1892) gives the follow- ing- The size of keys, both for shafting and for machine tools, are the proportions adopted bv William Sellers & Co., and rigidly adhered to during a period of nearly forty years. Their practice in making keys and fitting them is, that the keys shall always bind tight sidewise, but not top and bottom ; that is, not necessarily touch either at the bottom of the key- seat in the shaft or touch the top of the slot cut in the gear-wheel that is 1277 fastened to the shaft; but in practice keys used in this manner depend upon the fit of the wheel upon the shaft being a forcing fit, or a fit that is so tight as to require screw-pressure to put the wheel in place upon the shaft. Size of Keys for Shafting. Diameter of Shaft, in. Size of Key, in. H/4 17/16 HI/16 5/l6X3/ 8 H5/16 23/i6 7/16XV2 27/16 9/ie X 5/ 8 211/16 215/i6 33/i6 3.7/i 6 U/ 16 X 3/ 4 315/16 47/ie 415/ie 13/ 16 X 7/ 8 57/i6 515/i 6 67/ie 15/ 16 X 1 615/ie 77/i6 715/ie 87/is 815/i 6 H/ttXU/s Length of key-seat for coupling == U/2X nominal diameter of shaft. Size of Keys for Machine Tools. Diam. of Shaft, in. i5/i6 and under . 1 to 13/ie . . H/4 to 17/ie . . 1 1/ 2 to 1 U/16 . . 13/4 to 23/ie . . 21/4 to 2U/16 Size of Key, in. sq. ... 1/8 . • • 3/16 ... 1/4 • • . 5/16 . . . 7/ 16 9/16 23/4 tO 315/16 U/16 Diam. of Shaft, in, 4 to 57/ie 51/2 to 615/ie 7 to 815/ie 9 tO 1015/16 11 to 1215/ie 13 to 1415/16 Size of Key, in. sq. . . 13/ie • • 15/16 • • H/16 . . 13/16 • • 15/16 • • 17/ie John Richards, in an article in Cassier's Magazine, writes as follows: There are two kinds or systems of keys, both proper and necessary, but widely different in nature. 1. The common fastening key, usually made in width one fourth of the shaft's diameter, and the depth five eighths to one third the width. These keys are tapered and fit on all sides, or, as it is commonly described, "bear all over." They perform the double function in most cases of driving or transmitting and fastening the keyed- on member against movement endwise on the shaft. Such keys, when properly made, drive as a strut, diagonally from corner to corner. 2. The other kind or class of keys are not tapered and fit on their sides only, a slight clearance being left on the back to insure against wedge action or radial strain. These keys drive by shearing strain. For fixed work where there is no sliding movement such keys are com- monly made of square section, the sides only being planed, so the depth is more than the width by so much as is cut away in finishing or fitting. For sliding bearings, as in the case of drilling-machine spindles, the depth should be increased, and in cases where there is heavy strain there should be two keys or feathers instead of one. The following tables are taken from proportions adopted in practical use. Flat keys, as in the first table, are employed for fixed work when the parts are to be held not only against torsional strain, but also against movement endwise; and in case of heavy strain the strut principle being the strongest and most secure against movement when there is strain each way, as in the case of engine cranks and first movers generally. The objections to the system for general use are, straining the work out of truth, the care and ^expense required in fitting, and destroying the evi- dence of good or bad fitting of the keyed joint. When a wheel or other part is fastened with a tapering key of this kind there is no means of knowing whether the work is well fitted or not. For this reason such keys are not employed by machine-tool-makers, and in the case of accu- rate work of any kind, indeed, cannot be, because of the wedging strain, and also the difficulty of inspecting completed work. 1278 THE MACHINE-SHOP. I. Dimensions of Flat Keys, in Inches. Diam. of shaft . . 1 11/4 U/, I3/ 4 2 2 V, 3 31/ ? 4 5 6 7 8 Breadth of keys 1/4 5/16 3/8 7/1 fi V?, 5/8 3/4 7/8 1 H/8 13/8 H/2 13/4 Depth of keys . . 5 /32 3/l6 1/4 ^32 5/16 3/8 V/16 1/2 •V8 H/16 13/16 '/8 1 II. Dimensions of Square Keys, in Inches. Diameter of shaft . . Breadth of keys Depth of keys . 13/4 H/32 3/8 2 13/32 7/16 21/2 15/32 1/2 3 17/32 9/16 31/2 9/16 5/8 4 11/16 3/4 III. Dimensions of Sliding Feather-keys, in Inches. Diameter of shaft . Breadth of keys . . . Depth of keys 11/4 U/» 13/4 2 21/4 21/?, 3 31/2 4 1/4 1/4 V16 5/16 3/8 3/8 1/2 9/16 9/16 3/8 3/8 7/16 7/16 1/2 1/2 5/8 3/4 »/4 41/2 5/8 7/8 P. Pryibil furnishes the following table of dimensions to the Am. Machinist. He says: "On special heavy work and very short hubs we put in two keys in one shaft 90 degrees apart. With special long hubs, where we cannot use keys with noses, the keys should be thicker than the standard. Diameter of Shafts, Inches. Width, Inches. Thick- ness, In. Diameter of Shafts, Inches. Width, Inches. Thick- ness, In. 3/4 to 1 Vie 1 1/8 to 1 5/ 16 1 7/ie to 1 H/16 115/ 16 to23/ 16 27/ 16 to 211/ie 215/ 16 to33/ 16 3/16 5/16 3/8 1/2 5/8 3/4 3/16 1/4 5/16 3/8 1/2 9/16 37/i 6 to 311/i 6 315/ 16 to43/ 16 47/ 16 to 4H/ 16 47/ 8 to 53/ 8 57/ 8 to 63/ 8 67/s to 73/ 8 :$ 11/2 13/ 4 5/8 11/16 3/4 15/16 1 U/8 Keys longer than 10 inches, say 14 to 16 inches, l/i6inch thicker; keys longer than 10 indie's, say 18 to 20 inches, l/s inch thicker; and so on. Special short hubs to have two keys. For description of the Woodruff system of keying, see circular of the Pratt & Whitney Co.; also Modern Mechanism, page 455. For keyways in milling cutters see page 1248. HOLDING-POWER OF KEYS AND SET-SCREWS. Tests of the Holding-power of Set-screws in Pulleys. (G. Lanza, Trans. A. S. M. E., x, 230.) — These tests were made by using a pulley fastened to the shaft by two set-screws with the shaft keyed to the holders: then the load required at the rim of the pulley to cause it to slip was determined, and this being multiplied by the number 6.037 (obtained by adding to the radius of the pulley one-half the diameter of the wire rope, and dividing the sum by twice the radius of the shaft, since there were two set-screws in action at a time) gives the holding- power of the set-screws. The set-screws used were of wrought iron, 5/8 of an inch in diameter, and ten threads to the inch ; the shaft used was HOLDING-POWER OF KEYS AND SET-SCREWS. 1279 of steel and rather hard, the set-screws making but little impression upon it. They were set up with a force of 75 pounds at the end of a ten-inch monkey-wrench. The set-screws used were of four kinds, marked respectively A, B, C, and D. The results were as follows: A, ends perfectly flat, 9/i6-in. diam. 1412 to 2294 lbs.; average 2064. B, radius of rounded ends about 1/2-in. 2747 to 3079 lbs.; average 2912. C, radius of rounded ends about 1/4-in. 1902 to 3079 lbs.; average 2573. D, ends cup-shaped and case-hardened 1962 to 2958 lbs.; average 2470. Remarks. — A. The set-screws were not entirely normal to the shaft; hence they bore less in the earlier trials, before they had become flattened by wear. B. The ends of these set-screws, after the first two trials, were found to be flattened, the flattened area having a diameter of about 1/4 inch. C. The ends were found, after the first two trials, to be flattened, as in B. D. The first test held well because the edges were sharp, then the holding-power fell off till they had become flattened in a manner similar to B, when the holding-power increased again. Tests of the Holding-power of Keys. (Lanza.) — The load was applied as in the tests of set-screws, the shaft being firmly keyed to the holders. The load required at the rim of the pulley to shear the keys was determined, and this, multiplied by a suitable constant, determined in a similar way to that used in the case of set-screws, gives us the shear- ing strength per square inch of the keys. The keys tested were of eight kinds, denoted, respectively, by the letters A, B, C, D, E, F, G and H, and the results were as follows: A, B, D, and F, each 4 tests ;.E, 3 tests; C, G, and H, each 2 tests. A, Norway iron, 2" X 1/4" X 15/32*, 40,184 to 47,760 lbs. ; average, 42,726 B, refined iron, 2" X 1/4" X 15/32", 36,482 to 39,254 lbs. ; average, 38,059 C, tool steel, 1" X V4" X 15/32", 91,344 & 100,056 lbs. ; D, mach'y steel, 2" X 1/4" X 15/32" 64,630 to 70,186 lbs. ; average, 66,875 E, Norway iron, 1 1/3" X W X 7/ie" 36,850 to 37,222 lbs. ; average, 37,036 F, cast-iron, 2" X 1/4" X 15/32", 30,278 to 36,944 lbs. ; average, 33,034 G, cast-iron, 1 1/3" X W X 7/l6", 37,222 & 38,700. H, cast-iron, 1" X V2" X 7/i 6 ", 29,814 & 38,978. In A and B some crushing took place before shearing. In E, the keys, being only 7/ 16 inch deep, tipped slightly in the key-way. In H, in the first test, there was a defect in the key-way of the pulley. M 1280 THE MACHINE-SHOP. DYNAMOMETERS. Dynamometers are instruments used for measuring power. They are of several classes, as: 1. Traction dynamometers, used for determining the power required to pull a car or other vehicle, or a plow or harrow. 2. Brake or absorption dynamometers, in which the power of a rotating shaft or wheel is absorbed or converted into heat by the friction of a brake; and 3. Transmission dynamometers, in which the power in a rotating shaft is measured during its transmission through a belt or other connection to another shaft, without being absorbed. Traction Dynamometers generally contain two principal parts: (1) A spring or series of springs, through which the pull is exerted, the extension of the spring measuring the amount of the pulling force; and (2) a paper-covered drum, rotated either at a uniform speed by clock- work, or at a speed proportional to the speed of the traction, through gearing, on which the extension of the spring is regis- tered by a pencil. From the average height of the diagram drawn by the pencil above the Fig. 193. zero-line the average pulling force in pounds is obtained, and this multiplied by the distance traversed, in feet, gives- the work done, in foot-pounds. The product divided by the time in minutes and by 33,000 gives the horse-power. The Prony brake is the typical form of absorption dynamometer. (See Fig. 193, from Flather on Dynamometers.) Primarily this consists of a lever connected to a revolving shaft or pulley in such a manner that the friction induced between the surfaces in contact will tend to rotate the arm in the direction in which, the shaft revolves. This rotation is counterbalanced by weights P, hung in the scale-pan at the end of the lever. In order to measure the power for a given number of revolutions of pulley, we add weights to the scale-pan and screw up on bolts b,b, until the friction induced balances the weights and the lever is maintained in its horizontal position while the revolutions of the shaft per minute remain constant. For small powers the beam is generally omitted — the friction being measured by weighting a band or strap thrown over the pulley. Ropes or cords are often used for the same purpose. Instead of hanging weights in a scale-pan, as in Fig. 107 : the friction may be weighed on a platform-scale; in this case, the direction of rotation being the same, the lever-arm will be on the opposite side of the shaft. In a modification of this brake, the brake-wheel is keyed to the shaft, and its rim is provided with inner flanges which form an annular trough for the retention of water to keep the pulley from heating. A small stream of water constantly discharges into the trough and revolves with the pulley — the centrifugal force of the particles of water overcoming the action of gravity; a waste-pipe with its end flattened is so placed in the trough that it acts as a scoop, and removes all surplus water. The brake consists of a flexible strap to which are fitted blocks of wood forming the rubbing-surface; the ends of the strap are connected by an adjustable bolt-clamp, by means of which any desired tension may be obtained. The horse-power or work of the shaft is determined from the following: Let W = work of shaft, equals power absorbed, per minute; P = unbalanced pressure or weight in pounds, acting on lever- arm at distance L; L = length of lever-arm in feet from center of shaft ; V = velocity of a point in feet per minute at distance L, if arm were allowed to rotate at the speed of the shaft ; N = number of revolutions per minute; H.P. = horse-power. DYNAMOMETERS. 1281 Then will W = PV =2 nLNP. Since H.P. = PV -5- 33,000, we have H.P. = 2 nLNP -*- 33,000. If L = 33 + 2 ?r, we obtain H.P. = NP -5- 1000. 33-^-2 « is practically 5 ft. 3 in., a value often used in practice for the length of arm. If the rubbing-surface be too small, the resulting friction will show great irregularity — probably on account of insufficient lubrication ■ — the jaws being allowed to seize the pulley, thus producing shocks and sudden vibrations of the lever-arm. Soft woods, such as bass, plane-tree, beech, poplar, or maple, are all to be preferred to the harder woods for brake-blocks. The rubbing-sur- face should be well lubricated with a heavy grease. The Alden Absorption-dynamometer. (G. I. Alden, Trans. A. S. M. E., vol. xi, 958; also xii, 700 and xiii, 429.) — This dynamometer is a friction-brake, which is capable in quite moderate sizes of absorbing large powers with unusual steadiness and complete regulation. A smooth cast-iron disk is keyed on the rotating shaft. This is inclosed in a cast-iron shell, formed of two disks and a ring at their circumference, which is free to revolve on the shaft. To the interior of each of the sides of the shell is fitted a copper plate, inclosing between itself and the side a water-tight space. Water under pressure from the city pipes is admitted into each of these spaces, forcing the copper plate against the central disk. The chamber inclosing the disk is filled with oil. To the outer shell is fixed a weighted arm, which resists the tendency of the shell to rotate with the shaft, caused by the friction of the plates against the central disk. Four brakes of this type, 56 in. diam., were used in testing the experimental locomotive at Purdue University {Trans. A. S. M. E., xiii, 429). Each was designed for a maximum moment of 10,500 foot- pounds with a water-pressure of 40 lbs. per sq. in. The area in effective contact with the copper plates on either side is represented by an annular surface having its outer radius equal to 28 ins. and its inner radius equal to 10 ins. The apparent coefficient of friction between the plates and the disk was 31/2%. : Capacity of Friction-brakes. — W. W. Beaumont (Proc. Inst. C. E.. 1889) has deduced a formula by means of which the relative capacity of brakes can be compared, judging from the amount of horse-power ascer- tained by their use. If W = width of rubbing-surface on brake-wheel in inches; V = vel. of point on circum. of wheel in feet per minute; K = coefficient; then K= WV + H.P. Prof. Flather obtains the values of K given in the last column of the subjoined table: ? Brake- pulley. Design of Brake. 150 148.5 146 180 150 150 142 100 76.2 290\ 250 f 3221 290/ 33 33.38 32.19 32 32 38.31 126.1 191 273/4 Royal Ag. Soc, compensating. . . . McLaren, compensating. McLaren, water-cooled arid comp Garrett, water-cooled and comp . Garrett, water-cooled and comp . Schoenheyder, water-cooled Balk Gately & Kletsch, water-cooled . . Webber, water-cooled Westinghouse, water-cooled Westinghouse, water-cooled . 802 741 749 282 1385 209 84.7 465 The above calculations for eleven brakes give values of K varying from 84.7 to 1385 for actual horse-powers tested, the average being K = 655. 1282 ICE-MAKING OR REFRIGERATING MACHINES. Instead of assuming an average coefficient, Prof. Flather proposes the following: Water-cooled brake, non-compensating, K = 400; W= 400 H.P. -*■ V. Water-cooled brake, compensating, If = 750; W = 75Q H.P. -r- V. Non-cooling brake, with or without compensating device, K = 900; W — 900 H.P. + V. A brake described in Am. Mach., July 27, 1905, had an iron water- cooled drum, 30 in. diam., 20 in. face, with brake blocks of maple attached to an iron strap nearly surrounding the drum. At 250 r.p.m., or a cir- cumferental speed of 1963 ft. per min., the limit of its capacity was about 140 H.P.; above that power the blocks took fire. At 140 H.P. the total surface passing under the brake blocks per minute was 3272 sq. ft., or 23.37 per H.P. This corresponds to a value of K = 285. Several forms of Prony brake, including rope and strap brakes, are described by G. E. Quick in Am. Mach., Nov. 17, 1908. Some other forms are shown in Am. Electrician, Feb., 1903. A6000H.P. Hydraulic Absorption Dynamometer, built by the West- inghouse Machine Co., is described by E. H. Longwell in Eng. News, Dec. 30, 1909. It was designed for testing the efficiency of the Melville and McAlpine turbine reduction gear (seepage 1071). This dynamometer consists of a rotor mounted on a shaft coupled to the reduction gear and rotating within a closed casing which is prevented from turning by a 6i ft. lever arm, the end of which transmits pressure through an I-beam lever to a platform scale. The rotor carries several rows of steam turbine vanes and the casing carries corresponding rows of stationary vanes, so arranged as to baffle and agitate the water passing through the brake, which is heated to boiling temperature by the friction. The dynamom- eter was run for 40 hours continuously, and proved to be a highly accurate instrument. Transmission Dynamometers are of various forms, as the Batchelder ^dynamometer, in which the power is transmitted through a "train-arm" of bevel gearing, with its modifications, as the one described by the author in Trans. A. I. M. E., viii, 177, and the one described by Samuel Webber in Trans. A, S. M. E., x, 514; belt dynamometers, as the Tatham; the Van Winkle dynamometer, in which the power is transmitted from a revolving shaft to another in line with it, the two almost touching, through the medium of ceiled springs fastened to arms or disk keyed to the shafts; the Brackett and the Webb cradle dynamometers, used for measuring the power required to run dynamo-electric machines. De- scriptions of the four last named are given in Flather on Dynamometers. The Kenerson transmission dynamometer is described in Trans. A. S< M. E., 1909. It has the form of a shaft coupling, one part of which con- tains a cavity filled with oil and covered by a flexible copper diaphragm. The other part, by means of bent levers and a thrust ball-bearing, brings an axial pressure on the diaphragm and on the oil, and the pressure of the oil is measured by a gauge. Much information on various forms of dynamometers will be found in Trans. A. S. M. E., vols, vii to xv, inclusive, indexed under Dynamometers. ICE-MAKING OR REFRIGERATING MACHINES. References. — An elaborate discussion of the thermodynamic theory of the action of the various fluids used in the production of cold was published by M. Ledoux in the Annates des Mines, and translated in Van Nostrand's Magazine in 1879. This work, revised and additions made in the light of recent experience by Professors Denton, Jacobus, and Riesen- berger, was reprinted in 1892. (Van Nostrand's Science Series, No. 46.) The work is largely mathematical, but it also contains much information of immediate practical value, from which some of the matter given below is taken. Other references are Wood's Thermodynamics, Chap. V, and numerous papers bv Professors Wood, Denton, jacobus, and Linde in Trans. A. S. M. E., vols, x to xiv Johnson's Cyclopaedia, article on Refrigeratins'-machines : and the following books: Siebel's Compend of Mechanical Refrigeration; Modern Refrigerating: Machinery, by Lorenz, translated by Pope; Refrigerating Machines, by Gardner T. Voorhees; Re- ICE-MAKING OR REFRIGERATING MACHINES. 1283 frigeration, by J. Wemyss Anderson, and Refrigeration, Cold Storage and Ice-making, by A. J. Wallis-Taylor. For properties of Ammonia and Sul- phur Dioxide, see papers by Professors Wood and Jacobus, Trans. A. S. M. E., vols, x and xii. For illustrated descriptions of refrigerating-machines, see catalogues of builders, as Frick & Co., Waynesboro, Pa.; De La Vergne Refrigerating- machine Co., New York; Vilter Mfg. Co., Milwaukee; York Mfg., York, Co., Pa.; Henry Vogt Machine Co., Louisville, Ky.; Carbondale Machine Co., Carbondale, Pa. ; and others. See also articles in Tee and Refrigeration. Operations of a Refrigerating-machine. — Apparatus designed for refrigerating is based upon the following series of operations: Compress a gas or vapor by means of some external force, then relieve it of its heat so as to diminish its volume; next, cause this compressed gas or vapor to expand so as to produce mechanical work, and thus lower its temperature. The absorption of heat at this stage by the gas, in resuming its original condition, constitutes the refrigerating effect of the apparatus. A refrigerating-machine is a heat-engine reversed. From this similarity between heat-motors and freezing-machines it results that all the equations deduced from the mechanical theory of heat to determine the performance of the first, apply equally to the second. The efficiency depends upon the difference between the extremes of temperature. The useful effect of a refrigerating-machine depends upon the ratio between the heat-units eliminated and the work expended in compressing and expanding. This result is independent of the nature of the body employed. Unlike the heat-motors, the freezing-machine possesses the greatest efficiency when the range of temperature is small, and when the final temperature is elevated. If the temperatures are the same, there is no theoretical advantage in employing a gas rather than a vapor in order to produce cold. The choice of the intermediate body would be determined by practical considerations based on the physical characteristics of the body, such as the greater or less facility for manipulating it, the extreme pressures required for the best effects, etc. Air offers the double advantage that it is everywhere obtainable, and that we can vary at will the higher pressures, independent of the tempera- ture of the refrigerant. But to produce a given useful effect the apparatus must be of larger dimensions than that required by liquefiable vapors. The maximum pressure is determined by the temperature of the con- denser and the nature of the volatile liquid; this pressure is often very high. When a change of volume of a saturated vapor is made under constant pressure, the temperature remains constant. The addition or subtraction of heat, which produces the change of volume, is represented by an increase or a diminution of the quantity of liquid mixed with the vapor. On the other hand, when vapors, even if saturated, are no longer in contact with their liquids, and receive an addition of heat either through compression by a mechanical force, or from some external source of heat, they comport themselves nearly in the same way as permanent gases, and become superheated. It results from this property, that refrigerating-machines using a liquefiable gas will afford results differing according to the method of working, and depending upon the state of the gas, whether it remains constantly saturated, or is superheated during a part of the cycle of working. The temperature of the condenser is determined by local conditions. The interior will exceed by 9° to 18° the temperature of the water fur- nished to the exterior, this latter will vary from about 52° F., the temperature of water from considerable depth below the surface, to about -95° F., the temperature of surface-water in hot climates. The volatile liquid emploved in the machine ought not at this temperature to have a tension above that which can be readily managed by the apparatus. On the other hand, if the tension of the gas at the minimum temperature is too low, it becomes necessary to give to the compression-cylinder large dimensions, in order that the weight of vapor compressed by a 1284 ICE-MAKING OR REFRIGERATING MACHINES. single stroke of the piston shall be sufficient to produce a notably useful effect. These two conditions, to which may be added others, such as those depending upon the greater or less facility of obtaining the liquid, upon the dangers incurred in its use, either from its inflammability or unhealth- fulness, and finally upon its action upon the metals, limit the choice to a small number of substances. The gases or vapors generally available are: sulphuric ether, sulphurous oxide, ammonia, methylic ether, and carbonic acid. The following table, derived from Regnault, shows the tensions of the vapors of these substances at different temperatures between — 22° and + 104°. Pressures and Boiling-points of Liquids available for Use in Refrigerating-machines. Temp. of Ebulli- Tension of Vapor, in lbs. per s q. in., above Zero. tion. Deg. Sul- phuric Ether. Sulphur Ammonia. Methylic Carbonic Pictet Ethyl Chloride. Fahr. Dioxide. Ether. Acid. Fluid. — 40 10.22 13.23 16.95 21.51 27.04 31 — 22 "YM" 5.56 7.23 9.27 11.15 13.85 17.06 2. 13 -13 251.6 292.9 2.80 - 4 13.5 3.63 5 1.70 11.76 33.67 20.84 340.1 16.2 4.63 14 2.19 14.75 41.58 25.27 393.4 19.3 5.84 23 2.79 18.31 50.91 30.41 453.4 22.9 7.28 32 3.55 22.53 61.85 36.34 520.4 26.9 9.00 41 4.45 27.48 74.55 43.13 594.8 31.2 11.01 50 5.54 33.26 89.21 50.84 676.9 36.2 13.36 59 6.84 39.93 105.99 59.56 766.9 41.7 16.10 68 8.38 47.62 125.08 69.35 864.9 48.1 19.26 77 10.19 56.39 146.64 80.28 971.1 55,6 22.90 86 12.31 66.37 170.83 92.41 1085.6 64.1 27.05 95 14.76 17.59 77.64 90.32 197.83 227.76 1207.9 1338.2 73.2 82.9 31.78 104 37.12 The table shows that the use of ether does not readily lead to the pro- duction of low temperatures, because its pressure becomes then very feeble. Ammonia, on the contrary, is well adapted to the production of low temperatures. Methylic ether yields low temperatures without attaining too great pressures at the temperature of the condenser. Sulphur dioxide readily affords temperatures of - 14 to - 5, while its pressure is only 3 to 4 atmospheres at the ordinary temperature of the condenser. These latter substances then lend themselves conveniently for the production of cold by means of mechanical force. The " Pictet fluid " is a mixture of 97 % sulphur dioxide and 3 % carbonic acid. At atmospheric pressure it affords a temperature 14° lower than sulphur dioxide. (It is not now used — 1910.) Carbonic acid is in use to a limited extent, but the relatively greater compactness of compressor that it requires, and its inoffensive character, are leading to its recommendation for service on shipboard. Certain ammonia plants are operated with a surplus of liquid present during compression, so that superheating is prevented. This practice is known as the "cold " or " wet " system of compression. Ethyl chloride, C>H 5 C1. is a colorless gas which at atmospheric pressure condenses to a liquid at 54.5° F. The latent heat at 23° F. is given at 174 B.T.U. Density of the gas (air = l) = 2.227. Specific heat at constant pressure, 0.274; at constant volume, 0.243. SULPHUR DIOXIDE AND AMMONIA GAS. 1285 Nothing definite is known regarding the application of methylic ether or of the petroleum product chymogene in practical refrigerating service. The inflammability of the latter and the cumbrousness of the compressor required are objections to its use. PROPERTIES OF SULPHUR DIOXIDE AND AMMONIA GAS. Ledoux's Table for Saturated Sulphur-dioxide Gas. Heat-units expressed in B.T.U. per pound of sulphur dioxide. 1 u s is *s a ^ 11^ o 03-3 1-2 3 fe s J- Increase of Volume dur- ing Evapo- ration. u Density of Va- por or Weigh of 1 cu.ft. 1 + V Absolut* sure in sq. in. P -s- Total H reckom 32° F. A +3 O *» 5« HeatEq of Ext< Work. AP 15* c -2 Deg. F. Lbs. B.T.U. B.T.U. B.T.U. B.T.U. B.T.U. Cu.ft. Lbs. -22 5.56 157.43 -19.56 176.99 13.59 163.39 13.17 0.076 -13 7.23 158.64 - 16.30 174.95 13.83 161.12 10.27 .097 - 4 9.27 159.84 - 13.05 172.89 14.05 158.84 8.12 .123 5 11.76 161.03 - 9.79 170.82 14.26 156.56 6.50 .153 14 14.74 162.20 - 6.53 168.73 14.46 154.27 5.25 .190 23 18.31 163.36 - 3.27 166.63 14.66 151.97 4.29 .232 32 22.53 164.51 0.00 164.51 14.84 149.68 3.54 .282 41 27.48 165.65 3.27 162.38 15.01 147.37 2.93 .340 50 33.25 166.78 6.55 160.23 15.17 145.06 2.45 .407 59 39.93 167.90 9.83 158.07 15.32 142.75 2.07 .483 68 47.61 168.99 13.11 155.89 15.46 140.43 1.75 .570 77 56.39 170.09 16.39 153.70 15.59 138.11 1.49 .669 86 66.36 171.17 19.69 151.49 15.71 135.78 1.27 .780 95 77.64 172.24 22.98 149.26 15.82 133.45 1.09 .906 104 90.31 173.30 26.28 147.02 15.91 131.11 0.91 1.046 E. F. Miller (Trans. A. S. M. E., 1903) reports a series of tests on the pressure of SO2 at various temperatures, the results agreeing closely with those of Regnault up to the highest figure of the latter, 149° F., 178 lbs. absolute. He gives a table of pressures and temperatures for every degree between — 40° and 217°. The results obtained at temperatures between 113° and 212° are as below: Temp. °F. 113 122 131 140 149 158 167 176 194 203 212 Pres. lbs. per sq. in. 104.4 120.1 137.5 156.7 179.5 203.8 230.7 260.5 331.1 371.8 418. Density of Liquid Ammonia. (D'Andreff, Trans. A.S.M. E., x, 641. At temperature C -10 -5 5 10 15 20 At temperature F .... +14 23 32 41 50 59 68 Density .6492 .6429 .6364 .6298 .6230 .6160 .6086 These may be expressed very nearly by 8 = 0.6364 - 0.0014£° Centigrade; 8 = 0.6502 - 0.0007777 10 Fahr. Latent Heat of Evaporation of Ammonia. (Wood, Trans. A. S. M. E„ x, 641.) h e = 555.5 - 0.613 T - 0.000219T 2 (in B.T.U. ,° F); Ledoux found h e = 583.33 - 0.5499 T - 0.0001 173 T 72 . For experimental values at different temperatures determined by Prof. Denton, see Trans. A. S. M, E„ xii, 356. For calculated values, see vol. x, 646, ICE-MAKING OR REFRIGERATING MACHINES. Properties of the Saturated Vapor of Ammonia. (Wood's Thermodynamics.) Temperature. Pressure, Absolute. Heat of Vapori- zation, thermal Volume of Vapor Volume of Liquid per lb., cu.ft. Weight of a cu. ft. of Vapor. Degs. Abso- Lbs. per Lbs. per per lb., cu. ft. F. lute, F. sq.ft. sq. in. units. lbs. - 40 420.66 1540.7 10.69 579.67 24.372 0.0234 0.0410 - 35 425.66 1773.6 12.31 576.69 21.319 .0236 .0468 - 30 430.66 2035.8 14.13 573.69 18.697 .0237 .0535 - 25 435.66 2329.5 16.17 570.68 16.445 .0238 .0608 - 20 440.66 2657.5 18.45 567.67 14.507 .0240 .0689 - 15 445.66 3022.5 20.99 564.64 12.834 .0242 .0779 -, 10 450.66 3428.0 23.80 561.61 11.384 .0243 .0878 - 5 455.66 3877.2 26.93 558.56 10.125 .0244 0988 460.66 4373.5 30.37 555.50 9.027 .0246 .1108 5 465.66 4920.5 34.17 552.43 8.069 .0247 1239 10 470.66 5522.2 38.34 549.35 7.229 .0249 1383 15 475.66 6182.4 42.93 546.26 6.492 .0250 '1544 20 480.66 6905.3 47.95 543.15 5.842 .0252 1712 25 485.66 7695.2 53.43 540.03 5.269 .0253 1898 30 490.66 8556.6 59.41 536.92 4.763 .0254 .2100 35 495.66 9493.9 65.93 533.78 4.313 .0256 2319 40 5o0.66 10512 73.00 530.63 3.914 .0257 2555 45 505.66 11616 80.66 527.47 3.559 .0259 '2809 50 510.66 12811 88.96 524. 30 3.242 .0261 ..3085 55 515.66 14102 97.93 521.12 2.958 .0263 3381 60 520.66 15494 107.60 517.93 2.704 .0265 .3698 65 525.66 16993 118.03 514.73 2.476 .0266 .4039 70 530.66 18605 129.21 511.52 2.271 .0268 .4403 75 535.66 20336 141.25 508.29 2.087 .0270 .4793 80 540.66 22192 154.11 505.05 I 920 .0272 .5208 85 545.66 24178 167.86 501.81 1.770 .0273 .5650 90 550.66 26300 182.8 498.11 1.632 .0274 6128 95 555.66 28565 198.37 495.29 1.510 .0277 .6623 100 560.66 30980 215.14 492.01 1.398 .0279 .7153 105 565.66 33550 232.98 488.72 1.296 .0281 .7716 110 570.66 36284 251.97 485.42 1.203 .0283 .8312 115 575.66 39188 272.14 482.41 1.119 .0285 8937 120 580.66 42267 293.49 478.79 1.045 .0287 9569 125 585.66 45528 .316.16 475.45 0.970 .0289 1 0309 130 590.66 48978 340.42 472.11 0.905 .0291 1 1049 135 595.66 52626 365.16 468.75 0.845 .0293 1.1834 140 600.66 56483 392.22 465.39 0.791 .0295 1.2642 145 605.66 60550 420.49 462.01 0.741 .0297 1.3495 150 610.66 64833 450.20 458.62 0.695 .0299 1 4388 155 615.66 69341 481.54 455.22 0.652 .0302 1.5337 160 620.66 74086 514.40 451.81 0.613 .0304 1.6343 165 625.66 79071 549.04 448.39 0.577 .0306 1.7333 Density of Ammonia Gas. — Theoretical, 0.5894; experimental, 0.596. Regnault (Trans. A. S. M. E., x, 633). Specific Heat of Liquid Ammonia. (Wood, Trans. A. S. M. E., x, 645.) — The specific heat is nearly constant at different temperatures, and about equal to that of water, or unity. From 0° to 100° F., it is c = 1.096 - 0.00127 1 , nearly. In a later paper by Prof. Wood (Trans. A. S. M. E., xii, 136) he gives a higher value, viz., c= 1.12136 + 0.000438 T. L. A. Elleau and Wm. D. Ennis (Jour. Franklin Inst., April, 1898) give the results of nine determinations, made between 0° and 20° C, which range from 0.983 to 1.056, averaging 1.0206. Von Strombeck PROPERTIES OF AMMONIA. 1287 {Jour. Franklin Inst., Dec, 1890) found the specific heat between 62° and 31° C. to be 1.22876. Ludeking and Starr {Am. Jour. Science, iii, 45, 200) obtained 0.886. Prof. Wood deduced from thermodynamic equations c = 1.093 at —34° F. or —38° C., and Ledoux in like manner finds c = 1.0058+ 0.003658 t° C. Elleau and Ennis give Ledoux's equation with a new constant derived from their experiments, thus c = 0.9834 + 0.003658 £° C. 50° F. 8 10 12 14 16 18 .966 .960 .953 .945 .938 .931 26 28 30 32 34 36 .907 .902 .897 .892 .888 .884 Specific Heat of Ammonia Vapor at the Saturation Point. (Wood, Trans. A. S. M. E., x, 644.) — For the range of temperatures ordinarily used in engineering practice, the specific heat of saturated ammonia is negative, and the saturated vapor will condense with adiabatic expansion. The liquid will evaporate with the compression of the vapor, and when all is vaporized will superheat. Regnault (Rel. des. Exp., ii, 162) gives for specific heat of ammonia-gas 0.50836. (Wood, Trans. A. S. M. E., xii, 133.) Weight of Superheated Ammonia Vapor at 15.67 lbs. Gauge Pressure ( = 30.67 lbs. abs.) (C. E. Lucke, Ice and Refrigeration, Mar., 1908.) Weight at 0° F. 0.1107 lbs. Strength of Aqua Ammonia at ( % NH 3 by wt. 2 4 6 Sp.gr. 0.986 .979 .972 % NH 3 20 22 24 Sp.gr. 0.925 .919 .913 Temp. Lb. per Temp. Lb. per Temp. Lb. per Temp. Lb. per °F. cu. ft. °F. cu.ft. °F. cu. ft. °F. cu. ft. 5 0.1095 25 0.1050 125 0.08706 225 0.07438 10 0.1085 50 0.09986 150 0.08351 250 0.07176 15 0.1072 75 0.0952 175 0.08033 275 0.06932 20 0.1061 100 0.09096 200 0.07713 300 0.06703 Specif ic Heat and Available Lat jnt Hea t of Hot Liquid Ammonia at 15.67 bs. gauge ; pressure. (Lucke ) Latent heat at 1 5.67 lbs. and 0° F. = 550.5 B.T.U. Specific heat = 1.0 96 - 0.0 012 T°. Temp. of Liquid Supply. Specific Heat. Correc- tion for Cooling. Available Latent Heat for Saturated Vapor. Temp. of Liquid Supply. Specific Heat. Correc- tion for Cooling. Available Latent Heat for Satu- rated Vapor. 5 1.090 5.45 550.05 55 1.030 56.65 498.85 10 1.084 10.84 544.66 60 1.024 61.44 494.06 15 1.078 16.17 539.33 65 1.018 66.17 489.33 20 1.072 21.44 534.06 70 1.012 70.84 484.66 25 1.066 26.65 528.85 75 1.006 -75.45 480.05 30 1.060 31.80 523.70 80 1.000 80.00 475.50 35 1.054 36.89 518.61 85 0.994 84.49 471.01 40 1.048 41.92 513.68 90 0.988 88.92 466.58 45 1.042 46.89 508.61 95 0.982 93.29 462.21 50 1.036 51.80 503.70 100 0.976 97.60 457.90 The latent heat for saturated vapor is subject to three corrections in determining the available latent heat. First, for the temperature of the liquid which must be cooled from its supply temperature to the tem- perature corresponding to the back pressure, as in the table above; second, for wetness of vapor, a deduction of 5.555 B.T.U. for each 1% of moisture; third, for superheat of vapor in case it leaves the expansion coils or cooler hotter than the temperature corresponding to the pressure, an addition of the number of degrees superheat multiplied by the specific heat, taken as 0.508. 1288 ICE-MAKING OR REFRIGERATING MACHINES. "Solubility of Ammonia. (Siebel.) — One pound of water will dis- solve the following weights of ammonia at the pressures and temperatures F° stated. Abs. Abs. Abs. Press. 32° 68° 104° Press. 32° 68° 104° Press. 32° 68° 104° per per per sq.in. sq.m. Tb~ sq. m. ~Tb7 lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. 14.67 0.899 0.518 0.338 21.23 1.236 0.651 0.425 27.99 1.603 0.780 0.486 15.44 0.937 0.635 0.349 22.19 1.283 0.669 0.434 28.95 1.656 0.801 0.493 16.41 0.980 0.556 0.363 23.16 1.330 0.685 0.445 30.88 1.758 0.842 0.511 17.37 1.029 4). 574 0.378 24.13 1.388 0.704 0.454 32.81 1.861 0.881 0.530 18.34 1.077 0.594 0.391 25.09 1.442 0.722 0.463 34.74 1.966 0.919 0.547 19.30 1.126 0.613 0.404 26.06 1.496 0.741 0.472 36.67 2.070 0.955 0.565 20.27 1.177 0.632 0.414 27.02 1.549 0.761 0.479 38.60 0.992 0.579 Properties of Saturated Vapors . — The figures in the following table are given by Lorenz, on the authority of Mollier and of Zeuner. Heat of Vaporization, Heat of Liquid, B.T.U. per lb. Absolute Pressure, Volume of lib., c F B.T.U. per lb. lbs. per sq. in. cubic feet. NH 3 C0 2 S0 2 NH 3 C0 2 S0 2 NH 3 27.1 C0 2 S0 2 NH 3 10 33 C0 2 312 S0 2 - 4° 589 117 6 171 -31.21 -17.19 -11.16 288.7 9 27 8 06 + 14° 580 110 7 168 2 -15.89 - 9.00 - 5.69 41.5 385.4 14 75 6 92 729 5 27 32° 569 99 8 164 2 61.9 503.5 22 53 4 77 167 3 59 50° 555 5 86 158 9 16.51 10.28 5.90 89.1 650.1 33.26 3 38 170 2 44 68° 539 9 66 5 152 5 33.58 23.08 12.03 125.0 826.4 47.61 2,47 083 1 71 86° 521 4 27.1 144 8 51.28 45.45 18.34 170.8 1040. 66.36 1.83 048 1 ?.?, 104° 500.4 135.9 69.58 24.88 227.7 90.30 1.39 0.88 The figures for CO2 in the above table differ widely from those of Regnault, and are no doubt more reliable. Heat Generated by Absorption of Ammonia. (Bert helot, from Siebel.) — Heat developed when a solution of 1 lb. NH 3 in n lbs. water is diluted with a great amount of water = Q = 142/w B.T.U. Assuming 925 B.T.U. to be developed when 1 lb. NH 3 is absorbed by a great deal (say 200 lbs.) of water, the heat developed in making solutions of different strengths (1 lb. NH 3 to n lbs. water) = Q t = 925 - 142/rc, B.T.U. Heat developed when b lbs. NH 3 is added to a solution of 1 lb. NH 3 + n lbs. water = Q 3 = 925 - 142 (2 b + W)/n B.T.U. Let the weak liquor enter the absorber with a strength of 10%,= 1 lb. NH 3 + 9 lbs. water, and the strong liquor leave the absorber with a strength of 25%, = 3 lbs. NH 3 + 9 lbs. water, b = 2, n = 9; Q 3 = 925 X 2 — 142 (4+ 4)/9 = 1724 B.T.U. Hence by dissolving 2 lbs. of ammonia gas or vapor in a solution of 1 lb. ammonia in 9 lbs. water we obtain 12 lbs. of a 25% solution, and the heat generated is 1724 B.T.U. Cooling Effect, Compressor Volume, and Power Required. — The following table gives the theoretical results computed on the basis of a temperature in the evaporator of 14° F. and in the condenser of 68° F.; in the first three columns of figures the cooling agent is supposed to flow through the regulating valve with this latter temperature; in the last three it is previously cooled to 50° F. From the stroke-volume per 100,000 B.T.U. the minimum theoretical horse-power is obtained as follows: Adiabatic compression is assumed for the ratio of the absolute condenser pressure to that of the vaporizer, and the mean pressure through the stroke thus found, in lbs. per sq ft.; multiplying this by the stroke volume per hour and dividing by 1,980,000 gives the net horse-power. The ratio of the mean effective pressure, M.P., to the vaporizer pressure, V.P., for different ratios of condenser pressure, C.P., to vaporizer pressure is given on the next page, , COMPARISON OF DIFFERENT COOLING AGENTS. 1289 Cooling Effect, Compressor Volume, and Power Required, with Different Cooling Agents. (Lorenz.) Cooling Agent. 1 . Temp, in front of regulating valve 2. Vaporizer pressure, lbs. per sq. in 3. Condenser pressure, lbs. per sq. in 4. Heat of evaporation, B.T.U. per lb 5. Heat imparted to the liquid 6. Cold produced per lb. B.T.U 7. Cooling agent circulated for yield of 100,000 B.T.U. per hour, lbs 8. Stroke volume for 100,000 B.T.U. per hour, cu. ft 9. Minimum H.P. per 100,000 B.T.U. per hour 10. Ratio Heat of evap. -f- cold produced 11. Ratio total work to minimum 12. Total I.H.P. per 100,000 B.T.U. per hour 13. Cooling effect per I.H.P. hr.. NH 3 68 41.5 125.0 580.2 49.47 530.73 188.4 1,300 4.98 1.093 1.175 5.85 17,100 C0 2 68 385.4 826.4 110.7 32.08 78.62 1272. 292 4.98 1.40J 1.513 7.53 13,300 so 2 68 14.75 47.61 168.2 17.72 150.48 664.3 3,507 4.98 1.118 1.202 5.99 16,700 NH 3 50 41.5 125.0 580.2 32.4 547.8 182.5 1,264 4.98 1.059 1.138 5.67 17,600 ( r> 2 50 385.4 826.4 110.7 19.28 91.42 1094. 242 4.98 1.211 1.302 6.48 15,400 S0 2 50 14.75 47.61 168.2 11.59 156.61 638.5 3,365 4.98 1.074 1.155 5.75 17,400 Ratios of Condenser Pressure, C. P., and Mean Effective Pres- SURE, M. P., TO Vaporizer Pressure, V. P. Ph > ~Ph > Ph > Ph > •1- Ph > Ph > Ph > Ph > Ph > Ph > Ph > Ph > Ph Ph Pi Ph Ph Ph Ph Ph Ph Ph Ph Ph o £ o S O S O £ O § O S 1.0 0. 2.0 0.752 3.0 1.249 4.0 1.684 5.0 1.947 6.0 2.216 1.2 0.186 2,2 0.865 3 2 1.344 4 2 1.711 5.2 2.006 7 2.454 1.4 0.350 2.4 0.970 3 4 1.414 4.4 1.766 5.4 2.062 8,0 2.666 1.6 0.487 2 6 1.070 3 6 1.491 4 6 1.829 5 6 2.116 9 2.858 1.8 0.630 2.8 1.163 3.8 1.564 4.8 1.891 5.8 2.168 10.0 3.036 The minimum theoretical horse-power thus obtained is increased by the ratio of the heat of evaporation to the available cooling action (line 4 -5- line 6, = line 10 of the table) and by an allowance for the resistance of the valves taken at 7.5% to obtain the total H.P. given in the table. To the theoretical horse-power given in line 12 Lorenz makes numerous additions, viz.: friction of the compression and driving machine 0.90, 1.10, 0.90, 0.85, 0.95, 0.85 respectively for the six columns in the table; also H.P. for stirring 0.3; for cooling-water pumps, 0.45; for brine pumps, 2.2; for transmission of power, 0.6, making the total H.P. for the six cases 10.30, 12.18, 10.44, 10.07,10.98, \0.15. He also makes deductions from the theoretical generation of cold of 100,000 B.T.U. per hour, for a brewery cooling installation, for irregularities of valves, etc., for NH3 and SO2 machines 10% and for CO2 machines 5%; for cooling loss through stirring 765 B.T.U., through brine pumps 5610 B.T.U., and through radiation 4500 B.T.U., making the net cooling for NH 3 and SO2 machines 79,125 B.T.U. and for CO2 machines 84,125 B.T.U., and the cold generated per effective H.P. in the six cases, 7682, 6908, 7578, 7848, 7662, and 7796 B.T.U. The figures given in the tables are not to be considered as holding generally or extended to other condenser and evaporator temperatures. Each change of condition requires a separate calculation. The final 1290 ICE-MAKING OR REFRIGERATING MACHINES. results indicate that for the various cooling systems no appreciable difference exists in the work required for the same amount of cold delivered at the place where it is to be applied. Properties of Brine Used to Absorb Refrigerating Effect of Ammonia. (J. E. Denton, Trans. A.S. M. E., x, 799.) — A solution of Liverpool salt in well-water having a specific gravity of 1.17, or a weight per cubic foot of 73 lbs., will not sensibly thicken or congeal at 0° F. The mean specific heat between 39° and 16° Fahr. was found by Denton to be 0.805. Brine of the same specific gravity has a specific heat of 0.805 at 65° Fahr., according to Naumann. Naumann's values are as follows (Lehr- und Handbuch der Thermochemie, 1882): Specific heat 0.791 0.805* 0.863 0.895 0.931 0.962 0.978 Specific gravity.. .1.187 1.170 1.103 1.072 1.044 1.023 1.012 Properties of Salt Brine (Carbondale Calcium Co.) Deg. Baume 60° F 1 5 10 15 19 23 Deg. Salinometer 60° F 4 20 40 60 80 100 Sp. gravity 60° F 1.007 1.037 1.073 1.115 1.150 1.191 Per cent of salt, by wt 1 5 10 15 20 25 Wt. of 1.. gallon, lbs 8.40 8.65 8.95 9.30 9.60 9 94 Wt. of 1 cu. ft., lbs 62.8 64.7 66.95 69.57 71.76 74.26 Freezing point ° F 31.8 25.4 18. 6 12.2 6.86 1.00 Specific heat 0.992 0.960 0.892 0.855 0.829 0.783 Chloride of Calcium solution is commonly used instead of brine. According to Naumann, a solution of 1.0255 sp. gr. has a specific heat of 0.957. A solution of 1.163 sp. gr. in the test reported in Eng'g, July 22, 1887, gave a specific heat of 0.827. H. C. Dickinson (Science, April 23, 1909) gives the following values of the specific heat of solutions of chemically pure calcium chloride. Density Specific Heat Temperature, C. 1.07 0.869+0.00057 4 (- 5° to + 15°) 1.14 0.773 + 0.00064 4 (- 10° to + 20°) 1.20 0.710 + 0.00064 t (- 20° to + 20°) 1.26. 0.662 + 0.00064 t (- 25° to + 20°) The advantages of chloride of calcium solution are its lower freezing point and that it has little or no corrosive action on iron and brass. Calcium chloride is sold in the fused or granulated state, in steel drums, contain- ing about 75% anhydrous chloride and 25% water, or in solution contain- ing 40 to 50% anhydrous chloride, in tank cars. The following data are taken from the catalogue of the Carbondale Calcium Co. Properties of " Solvay " Calcium Chloride Solution. N£ , <£ . vj . a > a > > 3 o5 • mfa a> . 3 Wfa Ofe *fa 05 . fQfa Ofe id s-.a e5 • o?fa % D S Z* '~C £Q 0> Machine. Machine.* 1 ft 8Ph "3 . 8^ achine in ammonia ump ex- the gen- le amm. exhausts mosphere heater, temp, to ;r. ill b£ V a d a ft 0> 3, a 3* T3 ft a 0) H O) ft < ft a 01 ■eg ■as ~ o Absorption-m which the circulating-p hausts into erator. In which t circ. pump into the at through a yielding 212° the f eed-wat« iil G &«* a ti o ^5^2 — e« 8 ** go ft 61.2 110.6 5 33.7 61.2 38.1 71.4 38.1 33.5 969 59.0 106.0 5 33.7 59.0 39.8 74.6 38.3 33.9 967 59.0 106.0 5 33.7 130.0 39.8 74.6 39.8 35.1 931 59.0 106.0 -22 16.9 59.0 23.4 43.9 36.3 31.5 1000 86.0 170.8 5 33.7 86.0 25.0 46.9 35.4 28.6 988 86.0 170.8 5 33.7 130.0 25.0 46.9 36.2 29.2 966 86.0 170.8 -22 16.9 86.0 16.5 30.8 33.3 26.5 1025 86.0 170.8 -22 16.9 130.0 16.5 30.8 34.1 27.0 1002 104.0 227.7 5 33.7 104.0 19.6 36.8 33.4 25.1 1002 104.0 227.7 -22 16.9 104.0 13.5 25.3 31.4 23.4 1041 * 5% of water entrained in the ammonia will lower the economy of the absorption-machine about 15% to 20 % below the figures given in the table. EFFICIENCY OF REFRIGERATING MACHINES. 1295 to the boiler at the temperature of the steam entering the generator. The engine of the compression-machine is assumed to exhaust through a feed-water heater that heats the feed-water to 212° F. The engine is assumed to consume 26 1/4 lbs. of water per hour per horse-power. The figures for the compression-machine include the effect of friction, which is taken at 15% of the net work of compression. (For discussion of the efficiency of the absorption system, see Ledoux's work; paper by Prof. Linde, and discussion on the same by Prof. Jacobus, Trans. A. S. M. E., xiv, 1416, 1436; and papers by Denton and Jacobus, Trans. A. S. M. E., x, 792, xiii, 507. Relative Efficiency of a Refrigerating-Machine. — The efficiency of a refrigerating-machine is sometimes expressed as the quotient of the quantity of heat received by the ammonia from the brine, that is, the quantity of useful work done, divided by the heat equivalent of the mechanical work done in the compressor. Thus in column 1 of the table of performance of the 75-ton machine (page 1311) the heat given by the brine to the ammonia per minute is 14,776 B.T.U. The horse-power of the ammonia cylinder is 65.7, and its heat equivalent = 65.7 x 33,000 -h 778 = 2786 B.T.U. Then 14,776 h- 2786 = 5.304, efficiency. The ap- parent paradox that the efficiency is greater than unity, which is im- possible in any machine, is thus explained. The working fluid, as ammonia, receives heat from the brine and rejects heat into the condenser. (If the compressor is jacketed, a portion is rejected into the jacket-water.) The heat rejected into the condenser is greater than that received from the brine; the difference (plus or minus a small difference radiated to or from the atmosphere) is heat received by the ammonia from the compressor. The work to be done by the compressor is not the mechanical equivalent of the refrigeration of the brine, but only that necessary to supply the dif- ference between the heat rejected by the ammonia into the condenser and that received from the brine. If cooling water colder than the brine were available, the brine might transfer its heat directly into the cooling water, and there would be no need of ammonia or of a compressor; but since such cold water is not available, the brine rejects its heat into the colder ammonia, and then the compressor is required to heat the ammonia to such a temperature that it may reject heat into the cooling water. The maximum theoretical efficiency of a refrigerating machine is ex- pressed by the quotient T -s- (T t - T ), in which Tt is the highest and T the lowest temperature of the ammonia or other refrigerating agent. The efficiency of a refrigerating plant referred to the amount of fuel consumed is / PO TsDed r fich'^x e ra 1 Se r l- ° f brine or other ice-melting capacity) _ 1 p X f gera'Ture "" ge J circulating fluid per pound of fuel J 144 x pounds of fuel used per hour The Ice-melting capacity is expressed as follows: / 24 v SSHflS hP«t 1 of brine circulated per Tons (of 2000 lbs.) •> 1 v r?n« ?«f % 1 hour ice-melting ca- 1 = ± x ran g e of tem P- } pacity per 24 hours J 144 x 2000 The analogy between a heat-engine and a refrigerating-machine is as follows: A steam-engine receives heat from the boiler, converts a part of it into mechanical work in the cylinder, and throws away the difference into the condenser. The ammonia in a compression refrigerating- machine receives heat from the brine-tank or cold-room, receives an additional amount of heat from the mechanical work done in the com- pression-cylinder, and throws away the sum into the condenser. The efficiency of the - steam-engine = work done -f- heat received from boiler. The efficiency of the refrigerating-machine = heat received from the brine- tank or cold-room •*- heat required to produce the work in the compression- cylinder. In the ammonia absorption-apparatus, the ammonia receives heat from the brine-tank and additional heat from the boiler or generator, and rejects the sum into the condenser and into the cooling water supplied to the absorber. The efficiency = heat received from the brine •*- heat re- ceived from the boiler. 1296 ICE-M4KING OR REFRIGERATING MACHINES. The Efficiency of Refrigerating Systems depends on the tempera- ture of the condenser water, whether there is sufficient condenser surface for the compressor and whether or not the condenser pipes are free from uncondensable foreign gases. With these things right, condenser pressure for different temperatures of cooling water should be approximately as follows: 1 gallon per minute per ton per 24 hours— Cooling water, ° F 60 65 70 75 80 85 90 Condenser pressure, gage, lb 183 200 220 235 255 280 300 Condensed liquid ammonia ° F 95 100 105 110 115 120 125 2 gallons per minute per ton per 24 hours— Condenser pressure, gage, lb., 130 153 168 183 200 220 235 Condensed liquid ammonia, ° F. . . . 77 85 90 93 100 105 110 3 gallons per minute per ton per 24 hours — Condenser pressure, gage, lb. . 125 140 155 170 185 200 215 Condensed liquid ammonia, ° F 75 85 90 93 95 100 105 The evaporating or back pressure within the expansion coils of a. re- frigerating system depends upon the temperatures on the outside of such coils, i.e., the air or brine to be cooled. For average practice back pres- sures for the production of required temperatures should be approxi- mately as follows: Temperature of room, ° F 10 15 20 28 32 36 40 50 60 Back pressure, gage, lb 10 12 15 22 25 27 30 35 40 Temperature of ammonia, ° F... -10-5 8 12 14 17 2226 The condenser pressure should be kept as low as possible and the back pressure as high as possible, narrow limits between such pressures being as important to the efficiency of a refrigerating system as wide ones are to that of a steam engine in which the economy increases with the range between boiler pressure and condenser pressure. (F. E. Matthews, Power, Jan. 26, 1909.) Cylinder-heating. — In compression-machines employing volatile vapors the principal cause of the difference between the theoretical and the practical result is the heating of the ammonia, by the warm cylinder walls, during its entrance into the compressor, thereby expanding it, so that to compress a pound of ammonia a greater number of revolutions must be made by the compressing-pumps than corresponds to the density of the ammonia-gas as it issues from the brine-tank. Volumetric Efficiency. — The volumetric efficiency of a compressor is the ratio of the actual weight of ammonia pumped to the amount calculated from the piston displacement. Mr. Voorhees deduces from Denton's experiments the formula: Volumetric efficiency = E = 1 — (t t — £o)/1330, in which ti = the theoretical temperature of gas after compression and £ = temperature of gas delivered to the compressor. The temperature ti, = T\ — 460, is calculated from the formula for adiabatic compression, T x = T (Pi/P ) ' 24 , in which T t and T are absolute tem- peratures and Pi and P absolute pressures. In eight tests by Prof. Denton the volumetric efficiency ranged from 73.5% to 84%, and they vary less than 1% from the efficiencies calculated by the formula. The temperature of the gas discharged from the compressor averaged 57° less than the theoretical. The volumetric efficiency of a dry compressor is greatest when the vapor comes to the compressor with little or no superheat; 30° superheat of the suction gas reduces the capacity of the compressor 4%, and 100° 9%. The following table (from Voorhees) gives the theoretical discharge temperatures (h) and volumetric efficiencies (E) by the formula, and the actual cubic feet of displacement of compressor (F) per ton of refrigera- tion per minute for the given gauge pressures of suction and condenser. Suction pressures Cond. press. 140 Cond. press. 170 — Cond. press. 200 tt E F 323° 0.76 10.35 221° 0.83 4.57 167° 0.87 2.96 15 Ti E F 358° 0.73 11.02 254° 0.81 4.78 192° 0.86 3.07 30 ~t E \ F 388° 0.71 11.57 280° 0.79 5.03 216° 0.84 3.21 AMMONIA MACHINES. 1297 Pounds of Ammonia per Minute to Produce 1 Ton of Refrigeration, and Percentage of Liquid Evaporated at the Expansion Valve. Condenser, Pressure and Temperature. Refrigerator, pressure and temperature lbs.,— 29°. . Refrigerator pressure and , temperature 15 lbs., — 0°... Refrigerator pressure and temperature, 30 lbs., -17°. 140 lbs., 80°. 170 lbs., 90°. 200 lbs., 100°. 0.431 lb., 19% 0:4201b., 14.4% 0.415 1b., 11.6% 0.441 lb., 20.8% 0.4301b., 16.2% 0.4251b., 13.4% 0.451 lb., 22.5% 0.4401b., 18.0% 0.434 lb., 15.2% Mean Effective Pressure, and Horse-power. — Voorhees deduces the following (Ice and Refrig., 1902): M.E.P. = 4.333 p [(Pi/Po) - 231 ~U, Po = suction and p t condenser pressure, abs. lbs. per sq. in. The maxi- mum M.E.P. occurs when p = p x -r- 3.113. The percentage of stroke during which the gas is discharged from the compressor is Vi = (Po/Pi) ' 769 - . .The compressor horse-power, C.H.P., is 0.00437 F X M.E.P. The friction of the compressor and its engine combined is given by Voorhees as 331/3% of the compressor H.P. or 25% of the engine H.P. Values of the mean effective pressure per ton of refrigeration (M), the compressor Tiorse-power (C) and the engine horse-power (E) are given below for the conditions named . Suction pressure. Cond. press., 140. Cond. press., 170. Cond. press., 200. (M) 46.5 50.5 55.0 (C) 2.10 2.42 2.78 (E) 2.80 3.23 3.71 67.0 74.5 (C) 1.19 1.40 1.64 (E) 1.59 1.87 2.19 as 75.0 85.0 (C 0.83 1.00 1.19 (E) 1.11 1.33 1.59 By cooling the liquid between the condenser and the expansion valve the capacity will be increased and the horse-power per ton reduced. With compression from 15 to 170 lbs., if the liquid at the expansion valve is cooled to 76° instead of 90° the H.P. per ton will be reduced 3%. Prof. Lucke deduces a formula for the I.H.P. per ton of refrigerating capacity, as follows: p = mean effective pressure, lbs. per sq. in: L = length of stroke in ft.; a = area of piston in sq. ins.; n= no. of compressions per minute: E c = apparent volumetric efficiency, the ratio of the volume of ammonia apparently taken in per stroke to the full displacement of the piston; w c = weight of 1 cu. ft. of ammonia vapor at the back pressure, as it exists in the cylinder when compression begins; L c = latent heat of vaporization available for refrigeration; 288,000 = B.T.U. equivalent to 1 ton of refrigeration; T = tons refrigeration per 24 hours. I.H.P. _ pLan •* • 33,000 _ 0.87 T LaE c nw c X L c X 60 X 24 144 X 288,000 W C L C * E c The Voorhees Multiple Effect Compressor is based upon the fact that both the economy and the capacity of a compression machine vary with the back pressure. In the past it has always been necessary to run a compressor at a gas suction pressure corresponding to the lowest required temperature. The multiple effect compressor takes in gas from two or more refrigerators at two or more different suction pressures and tem- peratures on the same suction stroke of the compressor. The suction gas of the higher pressure helps to compress the lower suction pressure gas. There are two sets of suction valves in the compressor cylinder; the low temperature and corresponding low back pressure being connected to one suction port, usually in the cylinder head, and the high back pres- sure connected to the other. At the beginning of the stroke the cylinder is filled with the low pressure gas and as the piston reaches the end of its 1298 ICE-MAKING OK REFRIGERATING MACHINES. suction stroke, the second or high back pressure port is uncovered, the low pressure suction valve closing automatically, and the cylinder is completely filled with gas at the high pressure. By this means the compressor operates with an economy and capacity corresponding to the higher back pressure, making a gain in capacity of often 50% or more. {Trans. Am. Soc. Refrig. Engrs., 1906.) Quantity of Ammonia Required per Ton of Refrigeration. — The following table is condensed from one given by F. E. Matthews in Trans. A. S. M. E ., 1905. The weight in lbs. per minute is calculated from the formula P = (144 X 2000) -5- [1440 1 - (fit - ho)] in which I is the latent heat of evaporation at the back pressure in the cooler, and hi and h the heat of the liquid at the temperatures of the condenser and the cooler respectively. The specific heat of the liquid has been taken at unity. The ton of refrigeration is 2000 lbs. in 24 hours = 288,000 B.T.U. B = C = Pounds of ammonia evaporated per minute. Cubic feet of gas to be handled per minute by the compressor. I. Head or Condenser Gauge Pressure and Corresponding Temperature. w. B.P. 100 lb. 63.5° 110 lb. 68° 120 lb. 72.6° 130 lb. 77.4° 140 lb. 80.3° 150 lb.. 83.8° 160 lb. 87.4° 170 lb. 90.8° 180 lb. 93.8° 190 lb. 96.9° 200 lb. 100° 572.78 ) .0556 \ ) B C .4159 7.482 .4199 7.551 .4240 7.626 .4284 7.703 .4310 7.761 .4343 7.812 .4376 7.870 .4408 7.929 .4440 7.986 .4470 8.041 .4501 8.095 566.14 ) .0,33 j B C .4122 5.636 .4160 5.675 .4202 5.732 .4243 5.790 .4271 5.826 .4308 5.878 .4335 5.914 .4366 5.970 .4397 5.999 .4437 6.039 .4458 6.081 560.69 ) .0910} 10 ) B C .4093 4.502 .4130 4.543 .4171 4.587 .4204 4.625 .4237 4.662 .4271 4.698 .4302 4.733 .4332 4.766 .4363 4.799 .4392 4.833 .4423 4.865 556.11 ) .1083 | 15 ) B C .4068 3.756 .4106 3.791 .4145 3.827 .4186 3.866 .4211 3.889 .4244 3.918 .4276 3.948 .4288 3.975 .4336 4.003 .4365 4.030 .4394 4.058 552,83 ) .1258 \ 20 ) B C .4040 3.211 .4077 3.241 .4116 3.272 .4158 3.305 .4182 3,324 .4214 3.350 .4245 3.375 .4275 3.398 .4304 3.422 .4333 3.444 .4362 3.467 548.40 ) .1429 ) 25 ) B C .4025 2.819 .4062 2.843 .4102 2.870 .4140 2.898 .4167 2.916 .4198 2.938 .4229 2.959 .4258 2.980 .4287 3.000 .4316 3.020 .4345 3.040 545.13) .1600 [ 30 ) B C .4013 2.507 .4049 2.530 .4088 2.555 .4128 2.580 .4152 2.600 .4184 2.615 .4213 2.633 .4243 2.653 .4273 2.671 .4300 2.687 .4329 2.706 542.80 ) .1766 £ 35 ) B C .3991 2.260 .4028 2.280 .4066 2.302 .4105 2.925 .4130 2.338 .4161 2.356 .4188 2.373 .4220 2.390 .4249 2.406 .4277 2.422 .4305 2.443 539.35 ) .1941 \ 40 ) B C .3984 2.052 .4020 2.071 .4058 2.090 .4098 2.111 .4122 2.123 .4153 2.139 .4183 2.155 .4211 2.175 .4240 2.185 .4269 2.200 .4296 2.214 I, Latent heat of volatilization, w, weight of vapor per cubic foot, back pressure or suction gauge pressure. 10 8.5° 15 -1° 5.66 c 25 11.5* 35 21.7° 40 26.1 Back Pressures 5 Temperatures —28.5° —17.5° Mr. Matthews defines a standard ton of refrigeration as the equivalent of 27 lbs. of anhydrous ammonia evaporated per hour from liquid at 90° F. into saturated vapor at 15.67 lbs. gauge pressure (0° F.), which requires 12,000 B.T.U. ; or 20,950 units of evaporation, each of which is equal to 572.78 B.T.U., the heat required to evaporate 1 lb. of ammonia from a temperature of — 28.5° F. into saturated vapor at atmospheric pressure. CAPACITY OF MACHINES. 1299 Size and Capacities of Ammonia Refrigerating Machines. — ■ York Mfg. Co. Based on 15.67 lbs. back-pressure, 185 lbs. condensing pressure, and condensing water at 60° F. Si* Comp gle-Acting Compressors. Double-Acting Compressors. ™essors. Engine. Capacity Tons Refrig- eration . Compressors. Engine. Capacity Tons Bore. Stroke. Bore. Stroke. Bore. Stroke. Bore. Stroke. Refrig- eration. 71/2 10 111/9 10 10 9 15 131/9 12 20 9 12 131/9 12 20 11 18 16 15 30 11 15' 16 15 30 121/2 21 18 18 40 121/2 18 18 18 40 14 24 20 21 65 14 21 20 21 65 16 28 24 24 90 16 24 24 24 90 18 32 26 28 125 18 28 26 28 125 21 36 281/9 32 175 21 32 281/9 32 175 24 40 34 36 250 24 36 34 36 250 26 60 38 54 350 27 42 36 42 350 30 48 44 48 500 For larger capacities the machines are built with duplex compressors, driven by simple, tandem or cross compound engines. Displacement and Horse-Power per Ton of Refrigeration. Dry Compression. S. A., Single-acting; D. A., double-acting. Suction Gauge Pressure and Corresponding Temp. 51b.= 101b. = 15.671b. 20 lb. = 25 1b.= - 17.5° F. -8.5°F. = 0°F. 5.7° F. 11.5° F. Condenser Gauge Pressure and Corresp. c a Temp, of Liquid at * o H o o o o Expansion valve. ft ft ft a EH a fi a Q ft H ft W ft O ft c fk a ru z K a fk g Ph j3 K 3 w 6 W 6 m D W o 1-1 o 1-1 u 1-1 u '- , y *-! 145 lb. 82° F., S.A 12,608 1,654 9,811 1.4 7829 1.195 6765 1.065 5836 0.943 145 1b. 82° F.,D.A 14,645 1.921 11,300 1.612 8901 1.358 7625 1.2 6522 1.054 165 1b.89°F.,SA 13,045 1 834 10,148 1 56 8092 1.341 6990 1.201 6027 1.071 165ib.89°F.,D.A 15,203 2 137 11,720 1.802 9224 1.529 7898 1.357 6751 1.2 185 lb. 95.5° F., S.A. ... 13,491 ?. on 10,487 1 72 8362 1.4865 7219 1 .336 6223 1.197 185 lb. 95. 5° F., DA.... 15,774 2 354 12,150 1.993 9555 1.7 8176 1.513 6985 1.344 2051b. 101.4° F., S.A... . 13,947 2 192 10,834 1.879 8630 1.631 7450 1.47 6420 1,323 205 1b.101.4°F.,D.A.... 16,362 2.571 12,590 2.184 9890 1.87 8459 1.67 7222 1.488 * Cu. in. Displacement per Min. per Ton of Refrigeration. The volumetric efficiency ranges from 63.5 to 76.5% for double-acting, and from 74.5 to 85.5% for single-acting compressors, increasing with the decrease of condenser pressure and with the increase of suction pressure. Where the liquid is cooled lower than the temperature corresponding to the condensing pressure, there will be a reduction in horse-power and displacement proportional to the increase of work done by each pound of liquid handled. The I.H.P. is that of the compressor. For Engine Horse-Power add 17% up to 20 tons capacity and 15% for larger machines. 1300 ICE-MAKING OR REFRIGERATING MACHINES. Small Sizes of Refrigerating Machines. Capacity, tons , Compressor, diam., in. Compressor, stroke, in Engine, diam., in Engine, stroke, in Single-acting, Vertical. 1 1/4 41/2 5 5 2-6 6 8 6 Double-acting, Horizontal. 21/2 51/2 10 Rated Capacity of Refrigerating Machines. — It is customary to rate refrigerating machines in tons of refrigerating capacity in 24 hours, on the basis of a suction pressure of 15.67 lbs. gauge, corresponding to 0° F. temperature of saturated ammonia vapor, and a condensing pressure of 185 lbs. gauge, corresponding to 95.5° F. The actual capacity increases with the increase of the suction pressure, and decreases with the increase of the condensing pressure. The following table shows the calculated capacities and horse-power of a machine rated at 40 H.P., when run at different pressures. (York Mfg. Co.) The horse-power required increases with the increase of both the suction and the condensing pressure. Suction Gauge Pressure and Corresponding Temp. 51b = -17.5°. 10 lb = -8.5°F. 15.671b. = 0°F. 20 lb. = 5.7° F. 25 lb. = 11.5° F. 30 lb. = 16.8° F. Temp. o P-l w c Ph X a O H o Ph W a o H P^ w a o P4 145 1b. = 82° F 26.6 25.7 24.8 24 50.6 54.2 57.4 60.5 34.2 33.1 32 31 55.1 59.4 63.3 67 42.8 41.4 40 38.9 58.8 63.8 68.6 72.9 49.6 48 46.5 45 60.7 66.3 71.4 76.1 57.5 55.7 53.9 52.3 62.3 68.6 74.2 79.6 65.3 63.2 61.3 59.4 63 4 165 1b. = 89° F 185 1b. = 95.5° F 205 1b. = 101.4° F 70.1 76.5 86.2 Piston Speeds and Revolutions per Minute. — There is a great diver- sity in the practice of different builders as to the size of compressor, the piston speed and the number of revolutions per minute for a given rated capacity. F. E. Matthews, Trans. A. S. M. E., 1905, has plotted a diagram of the various speeds and revolutions adopted by four promi- nent builders, and from average curves the following figures are obtained: Tons R.P.M Piston speeds. . 20 30 40 50 60 80 100 120 140 160 180 200 240 300 400 90 78 73 68 64 60 581/-, 57 56 55 54 53 52 51 481/9 200 215 228 240 250 270 280 286 290 293 296 300 315 340 378 500 Mr. Matthews recommends a standard rating of machines based on these revolutions and speeds and on an apparent compressor displace- ment of 4.4 cu. ft. per minute per ton rating. Condensers for Refrigerating Machines are of two kinds: sub- merged, and open-air evaporative. The submerged condenser requires a large volume of cooling water for maximum efficiency. According to Siebel the amount of condensing surface, the water entering at 70° and leaving at 80°, is 40 sq ft., for each ton of refrigerating capacity, or 64 lineal feet of 2-in. pipe. Frequently only 20 sq. ft., or 90 ft. of 11/4-in. pipe, is used, but this necessitates higher condenser pressures. If F = sq. ft. of cooling surface, h = heat of evaporation of 1 lb. ammonia at the condenser temperature, K = lbs. of ammonia circulated per minute, m ~ B.T.U. transferred per minute per sq. ft. of condenser surface, t = temperature of the ammonia in the coils and t\ the temperature of the water outside, F = hK -?• m{t - U), For t = 80 and ti == 70, ni CONDENSERS AND COOLING TOWERS. 1301 may be taken at 0.5. Practically the amount of water required will vary from 3 to 7 gallons per minute per ton of refrigeration. When cooling water is scarce, cooling towers are commonly used. E. T. Shinkle gives the average surface of several submerged con- densers as equal to 167 lineal feet of 1-in. pipe per ton of refrigeration. Open air or evaporation surface condensers are usually made of a stack of parallel tubes with return bends, and means for distributing the water so that it will flow uniformly over the pipe surface. Shinkle gives as the average surface of open-air coolers 142 ft. of 1-in. pipe, or 99 ft. of 1 1/4 in. pipe per ton of refrigerating capacity. Capacity of Condensers. (York Mfg. Co.) — The following table shows the capacities and horse-power per ton refrigeration of one section counter-current double-pipe condenser, 1 i/4-in. and 2-in. pipe, 12 pipes high, 19 feet in length outside of water bends, for water velocities 100 ft. to 400 ft. per minute: initial temperature of condensing water 70°. High Pressure Constant. Condensing Water. Cap'y Tons Refrig. per 24 hours. Con- densing Pressure Lbs. per sq. in. Horse-power per Ton Refrigeration. Veloc- ity thr'gh 1 l/ 4 -in. pipe. Ft. per min. Total gallons used per min. Gallons per min per ton Refrig. Fric- tion thr'gh Coil. Lbs. per sq. in. Engine driving Com- pressor Circu- lating Water thr'gh Con- denser. Total Engine and Water Circu- lation. 100 150 200 250 300 400 7.77 11.65 15.54 19.42 23.31 31.08 1.16 1.165 1.165 1.18 1.24 1.30 2.28 5.75 9.98 15. 21.6 37.8 6.7 10. 13.4 16.4 18.8 24. 185 185 185 185 185 185 1.71 1.71 1.71 1.71 1.71 1.71 0.0016 0.004 0.007 0.011 0.016 0.030 1.7116 1.714 1.717 1.721 1.726 1.74 Capacity Constant. 100 7.77 0.777 2.28 10. 225 2.04 0.001 2.041 150 11.65 1.165 5.75 10. 185 1.71 0.004 1.714 200 15.54 1.554 9.98 10. 165 1.54 0.009 1.549 250 19.42 1.942 15. 10. 155 1.46 0.018 1.478 300 23.31 2.331 21.6 10. 148 1.40 0.030 1.43 400 31.08 3.108 37.8 10. 140 1.33 0.071 1.401 The horse-power per ton is for single-acting compressor with 15.67 lbs. suction pressure. The friction in water pump and connections should be added to water horse-power and to total horse-power. Cooling-Tower Practice in Refrigerating Plants. (B. F. Hart, Jr., Southern Engr., Mar., 1909.) — The efficiency of a cooling tower de- pends on exposing the greatest quantity of water surface to the cooling air-currents. In a tower designed to handle 100 gallons per minute the ranges of temperature found when handling different quantities of water were as follows: Gallons of water per minute 148 109 58 Temperature of the atmosphere 78° 78.5° 78° Relative humidity, % 47 49 97 Initial temperature 85.5° 85° 86° Final temperature 78° 76° 75° Range 7.5° 9° 11° 1302 ICE-MAKING OR REFRIGERATING MACHINES. The final temperatures which may be obtained when the initial tem- perature does not exceed 100° are as follows: Atmosphere temp. 95° I 90° 1 85° 80° 1 75° 1 70° Final temperature of water leaving tower. (90 100 95 90 85 80 75 80 98 92 88 83 78 73 Humidity, % J J} 95 92 90 88 86 83 80 78 76 74 71 69 50 89 84 79 75 70 66 140 85 80 76 71 67 63 For ammonia condensers we figure on supplying 3 gallons per minute of circulating water per ton of refrigeration, or 6 gallons per minute per ton of ice made per 24 hours, and guarantee a reduction range from 150° to 160° down to about 100° when the temperature of the atmosphere does not exceed 80° nor the relative humidity 60%. When the temperature of the atmosphere and the humidity are both above 90° the speed of the pumps and the ammonia pressure must be increased. The Refrigerating-Coils of a Pictet ice-machine described by Ledoux had 79 sq. ft. of surface for each 100,000 theoretic negative heat-units produced per hour. The temperature corresponding to the pressure of the dioxide in the coils is 10.4° F., and that of the bath (calcium chloride solution) in which they were immersed is 19.4°. Comparison of Actual and Theoretical Ice-melting Capacity. — The following is a comparison of the theoretical ice-melting capacity of an ammonia compression machine with that obtained in some of Prof. Schroter's tests on a Linde machine having a compression-cylinder 9.9-in. bore and 16.5-in. stroke, and also in tests by Prof. Denton on a machine having two single-acting compression-cylinders 12 in. x 30 in.: No. of Temp, in Degrees F. Corresponding to Pressure of Vapor. Ice-melting Capacity per lb. of Coal, assuming 3 lbs. per hour per Horse-power. Test. Condenser. Suction. Theoretical Friction* included. Actual. Per cent of Loss Due to Cylinder Superheating. 1(24 fl^26 £i25 72.3 70.5 69.2 68.5 84.2 82.7 84.6 26.6 14.3 0.5 -11.8 15.0 - 3.2 -10.8 50.4 37.6 29.4 22.8 27.4 21.6 18.8 40.6 30.0 22.0 16.1 24.2 17.5 14.5 19.4 20.2 25.2 29.4 11.7 19.0 22.9 * Friction taken at figures observed in the tesjs, which range from 14% to 20% of the work of the steam-cylinder. TEST-TRIALS OF REFRIGERATING MACHINES. (G. Linde, Trans. A.S.M.E., xiv, 1414.) The purpose of the test is to determine the ratio of consumption and production, so that there will have to be measured both the refrigerative effect and the heat (or mechanical work) consumed, also the cooling water. The refrigerative effect is the product of the number of heat- units (Q) abstracted from the body to be cooled, and the quotient (T c — T) •*- T: in which T e = absolute temperature at which heat is transmitted to the cooling water, and T = absolute temperature at which heat is taken from the body to be cooled. (Continued on page 1305.) TEST-TRIALS OP REFRIGERATING MACHINES. 1303 £ a .s- ^ 3 £3 2 3 w a. •am^'Bjad -ui9£ jo aStnjy; -j O of 3urams -s-b '^;iobcJb3 Supjaui-ao'i jo uo X Ja, d •aa^'BAi' -SuisuapuoQ "3 |22 •uorjoijjj miM. "Japuipto -un3a;g jo '• j-jj J9d anotj iad {T30Q jo -sqj f SuiuinssB 'JBOQ JO qi aad /C-;iO'Bd'BQ Suppui-aoj e> >r\ — •^uauiao'B|d -siq uo^sij jo (jooj oiqnQ jad XjpudTJQ 2upiaui-aoj_ ill ooo ooo 03^3-2 S H- S •jaAvod -asjojj jad jnoq aaj ooo •uoi;ouj q^JA\. •uoissajduioQ jo O 1 spo^' jo -qi-^JJaj 1-1 ooi? t o o o a s • 03 "3. 3 a o & 'o o ft q ft •jaAvod ^ -urea^g pa^oipuj io jo *uoi-jou j %L\Y ^ ft ooo •uoj^ouj ^noq^t^ ^ ft OOO o-o •padojaA -9q s^iuq psuuaqx ^ aAi^'BSa^ jo jaqranfj H on odsaj -Sup-BjaSujay; ut ajtissajj o^ Sui ,2 ioq ajn^ujadmaj, ft ooo OO =5. 7 3 v G+* g 1304 ICE-MAKING OE REFRIGERATING MACHINES. I g| -as o 5 ^9 CO s n» a a s« . « o » w * H O h c8 S 55 S * m -H Q S .BO A ° H 3 2-5 S.-o2 |Bg S oS o g w 05 sjnoq ^s at X^io-bcJ -■bq Sui^aui-aoj jo uoj, .lad a;nmj\[ aaj • A^iO'Bd'BQ Sulcata -ao'j jo uoj, jaj •duia^jo aSu'B'jjQOf SuiuinssB '^uauiaoBidsiQ uo^ -91 J JO ■%} ho J8J •^uaux -ao-BjdstQ uo? -sij joHj'no jaj uorjou^uii^ •uoic> •uopouj q^JAi •uor> -vug %r\omis& •uopoijj aad ' jnojj aaj •uot^oij^j Sui -pnpui 'papuadxg; 5 T J °iWJ°'qi-^ J9 d •uopoij^ ^no -tjiim 'papuadxg nOOOOOOO -8§§§gS 00 fNOO« ■noo "T o r> ««ii 1 no - m 00 cry 00 in eg -"* r^ fi Cn] (N CnI jaMod-uiBa^g pa^-eo -ipuj JO 'UOI^OUJ U^IM. iioissaadiuoQ 10 >[-io^y •uopouj ^noq^iAi uoissajdraoQ 10 i[j6^ •papuad -xg ^an 01 loajjg; ui ^oajjg; Sui^BJQSup'a; •jasuapuoQ moij An/we pauj'BO ^ajj •uoissajdraog jo pug %v ajh^'BJadraaj, •jasuapuoQ ui amssajj a^njosqv ,Q 01—. jasuapuoQ ui jod'B^ I jo -ssajjj o? ariQ -draax I 3-No"' T r'rNfo'"oN"oo" sooooo "f hN — On -O nO _W fNq__rrOO £^0 00000 © 00000 = S|? 000000 ^i£irnOOOin (N ^'N0'fs'~00'"ON"o'"'- " -OOnOO(NnO ^-. -' ^00 o s n p> o m in oc m I < W 5 S 3 fe 2 S SO « fe IS s§ 00 h O p On ON On O OO O ^O OOOOO — tn ^ ^ in in in (17) 0.1611 .1620 .1628 .1636 .1643 .1649 (16) .000116 .000114 .000111 .000109 .000107 .000105 (15) 23.4 20.6 18.4 16.5 14.9 13.5 (14) 26.9 23.7 21.1 18.9 17.1 15.5 (13) 70.2 61.8 55.1 49.4 44.7 40.6 i~Ntv. m eo -«r no (11) 9,980 8,790 7,840 7,030 6,360 5,780 (10) .00504 .00444 .00396 .00355 .00321 .00292 (9) .00580 .00510 .00455 .00408 .00369 .00335 (8) 6,530 7,280 8,000 8,750 9,480 10,200 (7) 5,680 6,330 6,960 7,610 8,240 8,870 (6) 4.48 3.95 3.52 3.15 2.85 2.59 (5) 32.93 32.31 31.69 31.05 30.41 29.75 (4) 40.28 40.50 40.70 40.90 41.07 41.23 (3) 224.1 252.2 280.2 308.3 336.2 364.0 O — NO 00 00 £Tg £j ~4- S on 1 ^0- 00 p> no in t TEST-TRIALS OF REFRIGERATING MACHINES. 1305 The determination of the quantity of cold will be possible with the proper exactness only when the machine is employed during the test to refrigerate a liquid; and if the cold be found from the quantity of liquid circulated per unit of time, from its range of refrigeration, and from its specific heat. Sufficient exactness cannot be obtained by the refrigera- tion of a current of circulating air, nor from the manufacture of a certain quantity of ice, nor from a calculation of the fluid circulating within the machine (for instance, the quantity of ammonia circulated by the com- pressor). Thus the refrigeration of brine will generally form the basis for tests making any pretension to accuracy. The degree of refrigeration should not be greater than necessary for allowing the range of temperature to be measured with the necessary exactness; a range of temperature of from 5° to 6° Fahr. will suffice. The condenser measurements for cooling water and its temperatures will be possible with sufficient accuracy only with submerged condensers. The measurement of the quantity of brine circulated, and of the cooling water, is usually effected by water-meters inserted into the conduits. If the necessary precautions are observed, this method is admissible. For quite precise tests, however, the use of two accurately gauged tanks which are alternately filled and emptied must be advised. To measure the temperatures of brine and cooling water at the entrance and exit of refrigerator and condenser respectively, the employment of specially constructed and frequently standardized thermometers is indis- pensable; no less important is the precaution of using at each spot simul- taneously two thermometers, and of changing the position of one such thermometer series from inlet to outlet (and vice versa) after the expiration of one-half of the test, in order that possible errors may be compensated. It is important to determine the specific heat of the brine used in each instance for its corresponding temperature range, as small differ- ences in the composition and the concentration may cause considerable variations. As regards the measurement of consumption, the programme will not have any special rules in cases where only the measurement of steam and cooling water is undertaken, as will be mainly the case for trials of absorp- tion-machines. For compression-machines the steam consumption depends both on the quality of the steam-engine and on that of the refrigerating-machine, while it is evidently desirable to know the con- sumption of the former separately from that of the latter. As a rule • steam-engine and compressor are coupled directly together, thus render- ing a direct measurement of the power absorbed by the refrigerating- machine impossible, and it will have to suffice to ascertain the indicated work both of steam-engine and compressor. By further measuring the work for the engine running empty, and by comparing the differences in power between steam-engine and compressor resulting for wide varia- tions of condenser-pressures, the effective consumption of work L e for the refrigerating-machine can be found very closely. In general, it will suffice to use the indicated work found in the steam-cylinder, especially as from this observation the expenditure of heat can be directly deter- mined. Ordinarily the use of the indicated work in the compressor- cylinder, for purposes of comparison, should be avoided; firstly, because there are usually certain accessory apparatus to be driven (agitators, etc.), belonging to the refrigerating-machine proper; and secondly, because the external friction would be excluded. Heat Balance. — We possess an important aid for checking the cor- rectness of the results found in each trial by forming the balance in each case for the heat received and rejected. Only those tests should be re- garded as correct beyond doubt which show a sufficient conformity in the heat balance. It is true that in certain instances it may not be easy to account fully for the transmission of heat between the several parts of the machine and its environment by radiation and convection, but gener- ally (particularlv for compression-machines) it will be possible to obtain for the heat received and rejected a balance exhibiting small discrepancies only. 1306 ICE-MAKING OR REFRIGERATING MACHINES. Report of Test. — Reports intended to be used for comparison with the figures found for other machines will therefore have to embrace at least the following observations: Refrigerator: Quantity of brine circulated per hour Brine temperature at inlet to refrigerator Brine temperature at outlet of refrigerator T Specific gravity of brine (at 64° Fahr.) Specific heat of brine Heat abstracted (cold produced) Q e Absolute pressure in the refrigerator Condenser: Quantity of cooling water per hour Temperature at inlet to condenser , Temperature" at outlet of condenser T c Heat abstracted Qi Absolute pressure in the condenser Temperature of gases entering the condenser Compression-machine. Compressor: Indicated work L t Temperature of gases at inlet Temperature of gases at exit Steam-engine: Feed-water per hour Temperature of feed-water . . Absolute steam-pressure be- fore steam-engine Indicated work of steam-en- gine L e Condensing water per hour.. . Temperature of do Total sum of losses by radia- tion and convection. . ± Q» Heat Balance: Q e + AL C = Qi ± Qz. Absorption-machine. Still: Steam consumed per hour Abs. pressure of heating steam Temperature of condensed steam at outlet Heat imparted to still Q' e Absorber: Quantity of cooling water per hour. . Temperature at inlet Temperature at outlet Heat removed Q2 Pump for Ammonia Liquor: Indicated work of steam-engine .... Steam-consumption for pump Thermal equivalent for work of pump ALp Total sum of losses by radiation and convection ± Qs Heat Balance: Qe + Q'e = > 03 21 £2 i ■5 "3 £0 ^ cfe ®= gofl t- J3 a O Sec >> - * ° 2 •y' = "43 05 .E '■'- CL z 7~ ;£ 03 a l^> £ a «H.g is 03 03 Q w S 26.2 40.63 30.8 19.1 54.8 19.5 30.01 33.5 20.2 53.4 13.3 22.03 37.1 25.2 50.3 9.0 16.14 42.9 29.1 44.7 16.5 19.07 36.0 28.5 77.0 29.8 46.29 28.5 19.9 56.8 21.6 33.23 31.3 21.9 56.4 9.9 17.55 41.1 28.3 46.1 20.0 33.77 33.1 22.9 50.6 19.5 45.01 35.2 23.8 52.0 25.6 33.07 39.9 22.2 24.1 17.9 24.11 41.3 24.0 23.1 11.6 17.47 42.2 25.2 20.4 5.7 10.14 54.5 38.5 16.8 15.7 16.05 36.2 23.1 31.5 28.1 36.19 33.4 22.5 26.8 19.3 26.24 34.6 25.0 25.6 6.8 11.93 47.5 33.4 18.0 17.0 38.04 39.5 22.6 22.6 11.9 16.68 37.7 27.0 32.7 3.5 9.86 54.2 39.5 17.7 10.3 3.42 71.7 56.9 26.6 4.9 3.0 80.0 63.0 89.2 73.9 24.16 32.8 11.7 65 9 37.9 14.52 37.4 22.7 57.6 46.5 17.55 34.9 18.6 59.9 74.4 23.31 30.5 13.5 70.5 42.2 20.1 47.8 * Temperature of air at entrance and exit of expansion-cylinder. t On a basis of 3 lbs. of coal per hour per H.P. of steam-cylinder of compression-machine and an evaporation of 11.1 lbs. of water per pound of combustible from and at 212° F. in the absorption-machine. % Per cent of theoretical with no friction. § Loss due to heating during aspiration of gas in the compression- cylinder and to radiation and superheating at brine-tank. || Actual, including resistance due to inlet and exit valves. PERFORMANCES OP ICE-MAKING MACHINES. 1309 Performance of a 75-ton Ammonia Compression-machine. (J. E. Denton, Trans. A. S. M. E., xii, 326.) — The machine had two single- acting compression cylinders 12 X 30 in., and one Corliss steam-cylinder, double-acting, 18 X 36 in. It was rated by the manufacturers as a 50-ton machine, but it showed 75 tons of ice-refrigerating effect per 24 hours during the test. The most probable figures of performance in eight trials are as follows: H Ammonia Pressures, lbs. above Atmosphere. Brine Tempera- tures, Degrees F. Capacity Tons Refrigerating . Effect per 24 hours. Efficiency ibs. of Ice per lb. of Coal at 3 lbs. Coal per hour perH.P. Water-consump- tion, gals, of Water per min. per ton of Ca- pacity. Ratio of Actual Weights of Am- monia circu- lated. o8 a d d Con- densing Suc- tion. Inlet. Outlet. I 1 I 8 7 4 6 2 151 161 147 152 . !05 135 28 27.5 13.0 8.2 7.6 15.7 36.76 36.36 14.29 6.27 6.40 4.62 28.86 28.45 2.29 2.03 -2.22 3.22 70.3 70.1 42.0 36.43 37.20 27.2 22.60 22.27 16.27 14.10 17.00 13.20 0.80 1.09 0.83 1.1 2.00 1.25 1.0 1.0 1.70 1.93 1.91 2.59 1.0 1.0 1.60 1.92 1.88 2.57 The principal results in four tests are given in the table on page 1311. The fuel economy under different conditions of operation is shown in the following table: 3 03 a <» _o QD Pounds of Ice-melting Effect with Engines — B.T.U.per lb.of Steam with Engines — Ah wija Non-con- densing. Non-com- pound Con- densing. Compound Con- densing. a 5 M 8.S o Sz; M a a C o O ■si •S3 a o p 03 O ho 2B u & J2 . 03 O a£ u <3 £ . 03 O ai 03 03 u B a o o 150 150 105 105 28 7 28 7 24 14 34.5 22 2.90 1.69 4.16 2.65 30 17.5 43 27.5 3.61 2.11 5.18 3.31 37.5 21.5 54 34.5 4.51 2.58 6.50 4.16 393 240 591 376 513 300 725 470 640 366 923 591 The non-condensing engine is assumed to require 25 lbs. of steam per I.H.P. per hour, the non-compound condensing 20 lbs., and the compound condensing 16 lbs., and the boiler efficiency is assumed at 8.3 lbs. of water per lb. coal under working conditions. The following conclusions were derived from the investigation: 1. The capacity of the machine is proportional, almost entirely, to the weight of ammonia circulated. This weight depends on the suction- pressure and the displacement of the compressor-pumps. The practical suction-pressures range from 7 lbs. above the atmosphere, with which a temperature of 0° F. can be produced, to 28 lbs. above the atmosphere, with which the temperatures of refrigeration are confined to about 28° F. At the lower pressure only abant one-half as much weight of ammonia can be circulated as at the upper pressure, the proportion being about in accordance with the ratios of the absolute pressures, 22 and 42 lbs. 1310 ICE-MAKING OR REFRIGERATING MACHINES. respectively. For each cubic foot of piston-displacement per minute a capacity of about one-sixth of a ton of refrigerating effect per 24 hours can be produced at the lower pressure, and of about one-third of a ton at the upper pressure. No other elements practically affect the capacity of a machine, provided the cooling-surface in the brine-tank or other space to be cooled is equal to about 36 sq. ft. per ton of capacity at 28 lbs. back Eressure. For example, a difference of 100% in the rate of circulation of rine, while producing a proportional difference in the range of tempera- ture of the latter, made no practical difference in capacity. The brine-tank was 10 1/2 X 13 X 102/3 ft., and contained 8000 lineal feet of 1-in. pipe as cooling-surface. The condensing-tank was 12 X 10 X 10 ft., and contained 5000 lineal feet of 1-in pipe as cooling-surface. 2. The economy in coal-consumption depends mainly upon both the suction-pressures and condensing-pressures. Maximum economy with a given type of engine, where water must be bought at average city prices, is obtained at 28 lbs. suction-pressure and about 150 lbs. condensing- pressure.' Under these conditions, for a non-condensing steam-engine consuming coal at the rate of 3 lbs. per hour per I.H.P. of steam-cylinders, 24 lbs. of ice-refrigerating effect are obtained per lb. of coal consumed. For the same condensing-pressure, and with 7 lbs. suction-pressure, which affords temperatures of 0° F., the possible economy falls to about 14 lbs. of refrigerating effect per lb. of coal consumed. The condensing-pressure is determined by the amount of condensing-water supplied to liquefy the ammonia in the condenser. If the latter is about 1 gallon per minute per ton of refrigerating effect per 24 hours, a condensing-pressure of 150 lbs. results, if the initial temperature of the water is about 56° F. Twenty-five per cent less water causes the condensing-pressure to in- crease to 190 lbs. The work of compression is thereby increased about 20%, and the resulting "economy" is reduced to about 18 lbs. of "ice effect" per lb. of coal at 28 lbs. suction-pressure and 11.5 at 7 lbs. If, on the other hand, the supply of water is made 3 gallons per minute, the condensing-pressure may be confined to about 105 lbs. The work of compression is thereby reduced about 25%, and a proportional increase of economy results. Minor alterations of economy depend on the initial temperature of the condensing-water and variations of latent heat, but these are confined within about 5% of the gross result, the main element of control being the work of compression, as affected by the back pressure and condensing-pressure, or both. If the steam-engine supplying the motive power may use a condenser to secure a vacuum, an increase of economy of 25% is available over the above figures, making the lbs. of "ice effect" per lb. of coal for 150 lbs. condensing-pressure and 28 lbs. suction-pressure 30.0, and for 7 lbs. suction-pressure, 17.5. It is, however, impracticable to use a condenser in cities where water is bought. The latter must be practically free of cost to be available for this purpose. In this case it may be assumed that water will also be available for con- densing the ammonia to obtain as low a condensing-pressure as about 100 lbs., and the economy of the refrigerating-machine becomes, for 28 lbs. back pressure, 43.0 lbs. of " ice-effect " per lb. of coal, or for 7 lbs. back pressure 27.5 lbs. of ice effect per lb. of coal. If a compound con- densing-engine can be used with a steam-consumption per hour per horse-power of 16 lbs. of water, the economy of the refrigerating-machine may be 25% higher than the figures last named, making for 28 lbs. back pressure a refrigerating-effect of 54.0 lbs. per lb. of coal, and for 7 lbs. back pressure a refrigerating effect of 34.0 lbs. per lb. of coal. PERFORMANCES OF ICE-MAKING MACHINES. 1311 Performance of a 75-ton Refrigerating-machine. (Denton.) T3 >~ >>NPQ >>in w 83 a s U I O ^ ° <* O S 3§Ph .5 «rifl S3 >> H 6 a S3 W S SSf-i S § 2 1 S3 CM Maxi Eco Brir Pre! * 8"c£ S«eJ Av. high ammonia press, above atmos 151 lbs. 152 lbs. 147 lbs. 161 lba. Av. back ammonia press, above atmos 28 " 8.2 " 13 " 27.5 " Av. temperature brine inlet 36.76° 6.27° 14.29° Av. temperature brine outlet 28.86° 2.03° 2.29° 28 45° A v. range of temperature 7.9° 4.24° 12 00° 7.91° Lbs. of brine circulated per minute 2281 2173 943 2374 Av. temp, condensing-water at inlet 44.65° 56.65° 46.9° 54.00° Av. temp, condensing-water at outlet 83.66° 85.4° 85.46° 82.86° Av. range of temperature 39 01° 28 75° 38 56° 28 80° Lbs. water circulated p. min. thro' cond'ser 442 315' 257 60K5 Lbs. water per min. through jackets 25 44 40 14 Range of temperature in jackets 24 0° 16 2° 16 4° 29 1° Lbs. ammonia circulated per min *28.17 14^68 16.67 28 J2 Probable temperature of liquid ammonia, entrance to brine-tank *71.3° + 14° *68° -8° *63.7° -5° 76 7° Temp, of amm. corresp. to av. back press. 14° Av. temperature of gas leaving brine-tanks 34.2° 14.7° 3.0° 29.2° Temperature of gas entering compressor — *39o 25° 10.13° 34° Av. temperature of gas leaving compressor Av. temp, of gas entering condenser Temperature due to condensing pressure. . . 213° 263° 239° 221° 200° 218° 209° 168° 84.5° 84.0° 82.5° 88.0° Heat given ammonia: By brine, B.T.U. per minute 14776 7186 8824 14647 By compressor, B.T.U. per minute 2786 2320 2518 3020 By atmosphere, B.T.U. per minute 140 147 167 141 Total heat rec. by amm., B.T.U. per min.. . . 17702 9653 11409 17708 Heat taken from ammonia: By condenser, B.T.U. per min 17242 9056 9910 17359 By jackets, B.T.U. per min 608 712 656 406 By atmosphere, B.T.U. per min 182 338 250 252 Total heat rej. by amm., B.T.U. per min — 18032 10106 10816 18017 Dif. of heat rec'd and rej., B.T.U. per min... 330 453 407 309 % work of compression removed by jackets 22% 31% 26% 13% Av. revolutions per min 58.09 32.5 57.7 27.17 57.88 27.83 58 89 Mean eff. press, steam-cyl., lbs. per sq. in.. . 32.97 Mean eff. press, amm.-cyl., lbs. per sq. in. . . 65.9 53.3 59.86 70.54 Av. H.P. steam-cylinder 85.0 65.7 23.0 71.7 54.7 24.0 73.6 59.37 20.0 88.63 Av. H.P. ammonia-cylinder 71.20 Friction in per Cent of steam H.P 19.67 Total cooling water, gallons per min. per ton per 24 hours 0.75 74.8 1.185 36.43 0.797 44 64 0.990 Tons ice-melting capacity per 24 hours 74.56 Lbs. ice-refrigerating eff. per lb. coal at 3 lbs. per H.P. per hour 24.1 14.1 17.27 23.37 Cost coal per ton of ice-refrigerating effect at $4 per ton $0,166 $0,283 $0,231 $0,170 Cost water per ton of ice-refrigerating effect at$1 per 1000 cu. ft $0,128 $0,294 $0,200 $0,483 $0,136 $0,467 $0,169 Total cost of 1 ton of ice-refrigerating eff. . . $0,339 Figures marked thus (*) are obtained by calculation; all other figures Obtained from experimental data; temperatures in Fahrenheit are degrees. 1312 ICE-MAKING OR REFRIGERATING MACHINES. Ammonia Compression-machine. Actual Results obtained at the Munich Tests. (Prof. Linde, Trans. A. S. M. E., xiv, 1419.) No. of Test 1 2 3 4 5 Temp, of refrig- ) Inlet, deg. F erated brine ) Outlet, deg. F... 43.194 28.344 13.952 -0.279 28.251 37.054 22.885 8.771 -5.879 23.072 0.861 1,039.38 0.851 908.84 0.843 633.89 0.837 414.98 0.851 Brine circ. per hour, cu. ft 800.93 Cold produced, B.T.U. per hour. . . 342,909 263,950 172,776 121,474 220,284 Cooling water per hour, cu. ft 338.76 260.83 187.506 139.99 97.76 I.H.P. in steam-engine cylinder. . . 15.80 16.47 15.28 14.24 21.61 Cold pro- ) Per I.H.P. in comp.-cyl 24,813 18,471 12,770 10,140 11,151 21,703 16,026 11,307 8,530 10,194 h., B.T.U. ) Per lb. of steam 1,100.8 785.6 564.9 435.82 512.12 A test of a 35-ton absorption-machine in New Haven, Conn., by Prof. Denton (Trans. A. S. M. E., x, 792), gave an ice-melting effect of 20.1 lbs. per lb. of coal on a basis of boiler economy equivalent to 3 lbs. of steam per I.H.P. in a good non-condensing steam-engine. The ammonia was worked between 138 and 23 lbs. pressure above the atmosphere. Performance of a Single-acting Ammonia Compressor. — Tests were made at the works of the Eastman Kodak Co., Rochester, N.Y., of a machine fitted with two York Mfg. Co.'s single-acting compressors, 15 in. diam., 22 in. stroke, to determine the horse-power per ton of refrig- eration". Following are the principal average results (Bulletin of York Mfg. Co.): Date of test, 1908 Mar. 6. Mar. 7 Mar. Mar. 10. Mar. 11. Mar. 14. Temp, dischg. gas, av Temp, suction gas, av . . . . Temp, suction at cooler. . Temp, liquid at exp. valve Temp, brine, inlet Temp, brine, outlet Revs, per min Lbs. liquid NH3 per min. . Sue. press, at mach. lb. . . Condenser pressure Indicated H.P Tons Refrig. Capy, 24 hrs. I.H.P. per ton capacity . . 216.2 15.2 9.33 74.85 22.89 13.58 45.1 20.76 20.11 183.96 69.35 49.08 1.418 217.8 14.3 9.36 74.16 23.19 13.96 45.0 20.43 19.90 184.41 69.80 48.79 1.427 250.6 16.8 10.37 71.98 25.26 14.44 45.1 21.04 19.97 186.99 70.05 50.38 1.389 245.8 14.8 9.29 77.91 22.73 13.02 34.3 15.59 20.04 187.27 52.57 37.01 1.422 253.0 13.5 9.90 76.61 27.35 15.53 56.0 25.99 20.18 187.90 89.48 61.39 1.425 242.9 18.2 13.20 82.88 28.41 16.06 67.8 18.13 186.8 105.11 66.65 1.439 255.5 17.9 9.13 76.98 23.43 12.87 44.8 20.40 20.38 183.81 68.61 49.31 1.375 Full details of these tests were reported to the Am. Socy; of Refrig. Engrs. and published in Ice and Refrigeration, 1908. Performance of Absorption Machines. — From an elaborate review by Mr. Voorhees of the action of an absorption machine under certain stated conditions, showing the quantity of ammonia circulated per hour per ton of refrigeration, its temperature, etc., at the several stages of the operation, and its course through the several parts of the apparatus, the following condensed statement is obtained: Generator. — 30.9 lbs. dry steam, 38 lbs. gauge pressure condensed, evaporates 32.2% strong liquor to 22.3% weak liquor. Exchanger. — 3.01 lbs. weak liquor at 264° cools to 111°. Absorber. — Adds 0.43 lbs. vapor from the brine cooler, making 3.44 lbs, strong liquor at 111° to go to the pump. PERFORMANCES OF ICE-MAKING MACHINES. 1313 Exchanger. — 3.44 lbs. heated to 224°, some of it is now gas, and the rest liquor of a little less than 32% NH 3 . Analyzer. — (A series of shelves in a tank above the generator) delivers strong liquor to the generator, while the vapor, 91% NH 3 , 0.4982 lb., goes to the rectifier. Rectifier. — Cools the gas to 110° separating water vapor as 0.0682 lb. drip liquor which returns through a trap to the generator. Condenser. — 0.43 lb. NH3 gas at 110° cooled and condensed to liquid at 90° by 2 gals, of water per rain, heated from 73° to 86°. Expansion Valve and Cooler. — Reduces liquid to 0° and boils it at 0°, cooling 3 gals, of brine per min. from 12° to 3°. Gas passes to absorber and the cycle is repeated. Of the 2 gals, per min. of cooling water flowing from the condenser, 0.2 gal. goes to the rectifier, where it is heated to 142°, and 1.8 gal. through the absorber, where it is heated to 110°. ' Heat Balance. — Absorbed in the generator 496; in the brine cooler, 200, Total 696 B.T.U. Rejected; condenser, 220; absorber, 383; rectifier, 93; Total 696 B.T.U. The following table shows the strength of the liquors and the quantity of steam required per hour per ton of refrigeration under the conditions stated: Condenser Pressures. 140 170 200 Suction Pressures. 15 30 15 30 15 30 24 13.13 30.1 1.7 35 25.75 27.9 1.6 42 33.70 22.9 1.4 22 10.85 41.3 2.1 32 22.3 30.9 1.9 38 29.15 26.2 1.8 18 6.28 48.7 2.4 28 17.7 34.1 2.3 36 Wl per cent SG, pounds.. SL, pounds 26.9 27.9 2.2 SI, strong liquor; Wl, weak liquor; SG, lbs. of .steam per hour per ton of refrigeration for the generator, SL, do. for the liquor pump. Pressures are in lbs. per sq. in., gauge. The following table gives the steam consumption in lbs. per hour per ton of refrigeration, for engine-driven compressors and for absorption machines with liquor pump not exhausting into the generator at the suc- tion and condenser pressures (gauge) given : SC, simple non-condensing engine, CC. compound condensing engine, A, absorption machine. Condenser Pressures. 140 170 200 Suction Pressures. 15 30 15 30 15 30 SC 78.3 42.0 31.8 44.5 23.8 29.5 31.1 16.6 24.3 90.5 48.4 43.4 52.5 28.0 32.8 37.2 19.0 28.0 104.0 55.6 51.1 61.4 32.7 36.4 44.5 CC 23.9 A 30.1 The economy of the absorption machine is much better for all conditions than that of a simple non-condensing engine-driven compressor. At suction gauge pressures above 8 to 10 lbs. the economy of the compound condensing engine-driven compressor exceeds that of the absorption machine, the absorption machine giving the superior economy at suction pressures below 8 to 10 lbs. 1314 ICE-MAKING OR REFRIGERATING MACHINES. Means for Applying the Cold. (M. C. Bannister, Liverpool Eng'g Soc'y, 1890.) — The most useful means for applying the cold to various uses is a saturated solution of brine or chloride of magnesium, which remains liquid at 5° Fahr. The brine is first cooled by being circulated in contact with the refrigerator-tubes, and then distributed through coils of pipes, arranged either in the substances requiring a reduction of temperature, or in the cold stores or rooms prepared for them; the air coming- in contact with the cold tubes is immediately chilled, and the moisture in the air deposited on the pipes. It then falls, making room for warmer air, and so circulates until the whole room is at the tempera- ture of the brine in the pipes. The Direct Expansion Method consists in conveying the compressed cooled ammonia (or other refrigerating agent) directly to the room to be cooled, and then expanding it through an expansion cock into pipes in the room. Advantages of this system are its simplicity and its rapidity of action in cooling a room; disadvantages are the danger of leakage of the gas and the fact that the machine cannot be stopped without a rapid rise in the temperature of the room. With the brine system, with a large amount of cold brine in the tank, the machine may be stopped for a con- siderable time without serious cooling of the room, Air has also been used as the circulating medium. The ammonia-pipes refrigerate the air in a cooling-chamber^ and large conduits are used to convey it to and return it from the rooms to be cooled. An advantage of this system is that by it a room may be refrigerated more quickly than by brine-coils. The returning air deposits its moisture on the ammonia- pipes, in the form of snow, which is removed by mechanical brushes. ARTIFICIAL-ICE MANUFACTURE. Under summer conditions, with condensing water at 70°, artificial-ice machines use ammonia at a condenser pressure, about 190 lbs. above the atmosphere and 15 lbs. suction-pressure. In a compression type of machine the useful circulation of ammonia, allowing for the effect of cylinder-heating, is about 13 lbs. per hour per indicated horse-power of the steam-cylinder. This weight. of ammonia produces about 32 lbs. of ice at 15° from water at 70°. If the ice is made from distilled water, as in the "can system," the amount of the latter supplied by the boilers is about 33% greater than the weight of ice obtained. This excess represents steam escaping to the atmosphere from the re-boiler and steam-condenser, to purify the distilled water, or free it from air; also, the loss through leaks and drips, and loss by melting of the ice in extracting it from the cans. The total steam consumed per horse-power is, therefore, about 32 x 1.33 = 43.0 lbs. About 7.0 lbs. of this covers the steam-consumption of the steam-engines driving the brine circulating-pumps, the several cold-water pumps, and leakage, drips, etc. Consequently, the main steam-engine must consume 36 lbs. of steam per hour per I.H.P., or else live steam must .be condensed to supply the- required amount of distilled water. There is, therefore, nothing to be gained by using steam at high rates of expansion in the steam-engines, in making artificial ice from distilled water. If the cooling water for the ammonia-coils and steam-condenser is not too hard for use in the boilers, it may enter the latter at about 175° F., by restricting the quantity to 11/2 gallons per minute per ton of ice. With good coal 8V2 lbs. of feed- water may then be evaporated, on the average, per lb. of coal. The ice made per pound of coal will then be 32 ■* (43.0 -h 8.5) = 6.0 lbs. This corresponds with the results of average practice. If ice is manufactured by the "plate system," no distilled water is used for freezing. Hence the water evaporated by the boiler may be reduced to the amount which will drive the steam-motors, and the latter may use steam expansively to any extent consistent with the power required to compress the ammonia, operate the feed and filter pumps, and the hoisting machinery. The latter may require about 15% of the power needed for compressing the ammonia. If a compound condensing steam-engine is used for driving the com- pressors, the steam per indicated steam horse-power, or per 32 lbs. of net ice, may be 14 lbs. per hour. The other motors at 50 lbs. of steam per horse-power will use 7.5 lbs. per hour, making the total consumption per steam horse-power of the compressor 21.5 lbs. Taking the evapora- ARTIFICIAL ICE-MANUFACTURE. 1315 tion at 8 lbs., the feed-water temperature being limited to about 110°, the coal per horse-power is 2.7 lbs. per hour. The net ice per lb. of coal is then about 32 h- 2.7 =11.8 lbs. The best results with "plate-system" plants, using a compound steam-engine, have thus far afforded about 10V2 lbs. of ice per lb. of coal. In the "plate system" the ice gradually forms, in from 8 to 10 days, to a thickness of about 14 inches, on the hollow plates, 10 x 14 feet in area, in which the cooling fluid circulates. In the "can system" the water is frozen in blocks weighing about 300 lbs. each, and the freezing is completed in from 40 to 48 hours. The freezing-tank area occupied by the "plate system" is, therefore, about twelve times, and the cubic contents about four times, as much as required in the "can system." The investment for the "plate" is about one-third greater than for the "can" system. In the latter system ice is being drawn throughout the 24 hours, and the hoisting is done by hand tackle. Some "can" plants are equipped with pneumatic hoists and on large hoists electric cranes are used to advantage. In the "plate system" the entire daily product is drawn, cut, and stored in a few hours, the hoisting being performed by power. The distribution of cost is as follows for the two systems, tak- ing the cost for. the "can" or distilled-water system as 100, which repre- sents an actual cost of about $1.25 per net ton: Can System. Plate System- Hoisting and storing ice 14.2 2.8 Engineers, firemen, and coal-passer 15 .0 13 .9 Coal at $3.50 per gross ton 42 .2 20 .0 Water pumped directlv from a natural source at 5 cts. per 1000 cubic feet 1.3 2.6 Interest and depreciation at 10% 24 .6 32 .7 Repairs 2.7 3.4 100.00 75.4 A compound condensing engine is assumed to be used by the "plate system." Test of the New York Hygeia lee-making Plant. — (By Messrs. Hupfel, Griswold, and Mackenzie; Stevens Indicator, Jan., 1894.) The final results of the tests were as follows: Net ice made per pound of coal, in pounds 7 .12 Pounds of net ice per hour per horse-power 37 .8 Net ice manufactured per day (12 hours) in tons 97 Av. pressure of ammonia-gas at condenser, lbs. per sq. in. above atmos. . . 135 .2 Average back pressure of amm.-gas, lbs. per sq. in. aboveatmos. 15.8 Average temperature of brine in freezing-tanks, degrees F 19 .7 Total number of cans filled per week 4389 Ratio of cooling-surface of coils in brine-tank to can-surface 7 to 10 An Absorption Evaporator lee-making System, built by the Carbon- dale Machine Co. is in operation at the ice plant of the Richmond Ice Co., Clifton, Staten Island, N. Y., which produces the extra distilled water by an evaporator at practically no fuel cost, and thus about 10 tons of dis- tilled water ice per ton of coal is obtained. Steam from the boiler at 100 lbs. pressure enters an evaporator, distilling off steam at 70 !bs., which operates the pumps and auxiliary machinery. These exhaust into the ice machine generator under 10 lbs. pressure, where the exhaust is condensed. In a 100-ton plant the evaporator will condense 43 tons of live steam, distilling off 40 tons of steam to operate the auxiliaries, which exhaust into the generator: 20 tons of live steam has to be added to this exhaust, making 60 tons in all. which is the amount required to operate the generator. The 60 tons of condensation from the generator and 43 tons from the evaporator go to the re-boiler, making 103 tons of distilled water to be frozen into ice. The total steam consumption is the 60 tons condensed in the generator plus 3 tons for radiation, or 63 tons in all. Hence if the boiler evaporates 6.6 lbs. water per pound of coal the economy of the plant will be 10 1/2 lbs. ice per pound of coal, a result which cannot be obtained even with compound condensing engines and compression machines. 1316 MARINE ENGINEERING. Heat-exchanging coils, on the order of a closed feed-water heater, are used to heat the feed-water going to the boiler. The condensation leav- ing the generator and evaporator at a high temperature is utilized for this purpose; by this means securing a feed-water temperature con- siderably in excess of 212°. . Ice-Making with Exhaust Steam. — The exhaust steam from electric light plants is being utilized to manufacture ice on the absorption system. A 10-ton plant at the Holdredge Lighting Co., Holdredge, Neb., built by the Carbondale Machine Co., is described in Elec. World, April 7, 1910. Here 11 tons of ice were made per day with exhaust steam from the electric engines at 21/2 lbs. pressur3, using 6V3 K.W., or 8 1/2 H.P., for driving the circulating pumps. Tons of Ice per Ton of Coal. — From a long table by Mr. Voorhees, showing the net tons of plate ice that may be made in well-designed plants under a variety of conditions as to type of engine, the following figures are taken: Compression, Simple Corliss engine, non-condensing 6.1 tons Absorption liquor pump and auxiliaries not exhausting into generator, simple, non-condensing engine , 10.0 Compression, compound condensing engine , . 11.2 Compression triple-expansion condensing engine. . . . 12.8 Absorption, pump and auxiliaries exhausting into generator, Corliss non-condensing engine 13.3 Compression and absorption, compound engine, non-condensing 16.0 Compression, triple-expansion condensing engine, multiple effect 16.5 Compression and absorption, triple-expansion non-condensing engine, multiple effect 19.5 Standard Ice Cans or Moulds. (Buffalo Refrigerating Machine Co.) Weight of Block. Size of Can. Time of Freezing. Weight of Block. Size of Can. Time of Freezing. pounds 25 50 100 150 150 200 4x10x24 6x12x26 8x15x32 8x15x44 10x15x36 10x20x36 hours 12 20 36 36 48 48 pounds 100 200 300 400 200 11x11x32 11X22X32 11x22x44 11x22x56 14x14x40 hours 48 54 54 54 66 The above given time of freezing is with a brine temperature of 15° F. MARINE ENGINEERING. Rules for Measuring Dimensions and Obtaining Tonnage of "Vessels. (Record of American and Foreign Shipping. American Bureau of Shipping, N. Y., 1890.) — The dimensions to be measured as follows; I. Length, L. — From the fore-side of stem to the after-side of stern- post measured at middle line on the upper deck of all vessels, except those having a continuous hurricane-deck extending right fore and aft, in which the length is to be measured on the range of deck immediately below the hurricane-deck. Vessels having clipper heads, raking forward, or receding stems, or raking stern-posts, the length to be the distance of the fore-side of stem from aft-side of stern-post at the deep-load water-line measured at middle line. (The inner or propeller-post to be taken as stern-post in screw- steamers.) II. Breadth, B. — To be measured over the widest frame at its widest part: in other words, the molded breadth. III. Depth, D. — To be measured at the dead-flat frame and at middle line of vessel. It shall be the distance from the top of floor-plate to the upper side of upper deck-beam in all vessels except those having a con- tinuous hurricane-deck, extending right fore and aft, and not intended for the American coasting trade, in which the depth is to be the distance MARINE ENGINEERING. 1317 from top of floor-plate to midway between top of hurricane deck-beam and the top of deck-beam of the deck immediately below hurricane-deck. In vessels fitted with a continuous hurricane-deck, extending right fore and aft, and intended for the American coasting trade, the depth is to be the distance from top of floor-plate to top of deck-beam of deck immediately below hurricane-deck. Rule for Obtaining Tonnage. — Multiply together the length, breadth, and depth, and their product by 0.75; divide the last product by 100; the quotient will be the tonnage. LX B X D X 0.75^ 100 = tonnage. The U. S. Custom-house Tonnage Law, May 6, 1864, provides that "the register tonnage of a vessel shall be her entire internal cubic capacity in tons of 100 cubic feet each." This measurement includes all the space between upper decks, however many there may be. Explicit directions for making the measurements are given in the law. The Displacement of a Vessel (measured in tons of 2240 lbs.) is the weight of the volume of water which it displaces. For sea-water it is equal to the volume of the vessel beneath the water-line, in cubic feet, divided by 35, which figure is the number of cubic feet of sea-water at 60° F. in a ton of 2240 lbs. For fresh water the divisor is 35.93. The U. S. register tonnage will equal the displacement when the entire internal cubic capacity bears to the displacement the ratio of 100 to 35. The displacement or gross tonnage is sometimes approximately esti- mated as follows: Let L denote the length in feet of the boat, B its extreme breadth in feet, and D the mean draught in feet; the product of these three dimensions will give the volume of a parallelopipedon in cubic feet. Putting V for tins volume, we have V = LX BX D. The volume of displacement may then be expressed as a percentage of the volume V, known as the " block coefficient. " This percentage varies for different classes of ships. In racing yachts with very deep keels it varies from 22 to 33 : in modern merchantmen from 55 to 90 ; for ordinary small boats probably 50 will give a fair estimate. The volume of dis- placement in cubic feet divided by 35 gives the displacement in tons. Coefficient of Fineness. — A term used to express the relation between the displacement of a ship and the volume of a rectangular prism or box whose lineal dimensions are the length, breadth, and draught. Coefficient of fineness = D X 35 -^ (L X B X W); D being the displace- ment in tons of 35 cubic feet of sea-water to the ton, L the length between perpendiculars, B the extreme breadth and W the mean draught, all in feet. Coefficient of Water-lines. — An expression of the relation of the dis- placement to the volume of the prism whose section equals the midship section of the ship, and length equal to the length of the ship. Coefficient of water-lines = DX 35-*- (area of immersed water sectionXL). Seaton gives the following values: Coefficient Coefficient of of Fineness. Water-lines Finely-shaped ships .55 .63 Fairly-shaped ships .61 .67 Ordinary merchant steamers 10 to 11 knots. . . .65 .72 Cargo steamers, 9 to 10 knots .70 .76 Modern cargo steamers of large size .78 .83 Resistance of Ships. — The resistance of a ship passing through water mav vary from a number of causes, as speed, form of body, displacement, midship 'dimensions, character of wetted surface, fineness of lines, etc. The resistance of the water is twofold; 1st. That due to the displacement of the water at the bow and its replacement at the stern, with the con- sequent formation of waves. 2d. The friction between the wetted sur- face of the ship and the water, known as skin resistance. A common approximate formula for resistance of v essels is Resistance = speed 2 X -^/displacement 2 X a constant, or R = £ 2 D* X C. If D = displacement in pounds, S = speed in feet per minute, R resistance in foot-pounds per minute, R = CS 2 D%. The work done in overcoming the resistance through a distance equal to Sis RX S = CS S D*; and if E is the efficiency of the propeller and machinery combined, the indicated horse-power I. H.P.= CS 3 D%-i- (EX 33,000). If S = speed in knots, D — displacement in tons, and C a constant 1318 MARINE ENGINEERING. which includes all the constants for form of vessel, efficiency of mechanism, etc., I.H.P. - SW^-i-C. The wetted surface varies as the cube root of the square of the displace- ment; thus, let L be the length of edge of a cube just immersed, whose displacement is D and wetted surface W. Then D = L 8 or L =^D, and W = 5X L 2 = 5 X ( V- ) 2 - Tnat is > w varie s as D$. Another approximate formula is I.H.P. = area of immersed midship section X S* ■+■ K. The usefulness of these two formulae depends upon the accuracy of the so-called "constants" C and K, which vary with the size and form of the ship, and probably also with the speed. Seaton gives the following, which may be taken roughly as the values of C and K under the condi- tions expressed: General Description of Ship. Speed, Value Value knots. of C. of K. 15 to 17 240 620 15 " 17 190 500 13 " 15 240 650 11 " 13 260 700 11 " 13 240 650 9 " 11 260 700 13 " 15 200 580 11 " 13 240 660 9 " 11 260 700 11 " 13 220 620 9 " 11 250 680 11 " 12 220 600 9 " 11 240 640 9 " 11 220 620 11 " 12 200 550 10 " 11 210 580 9 " 10 230 620 9 " 10 200 600 Ships over 400 feet long, finely shaped,. .. 300 Ships over 300 feet long, fairly shaped . Ships over 250 feet long, finely shaped . Ships over 250 feet long, fairly shaped . Ships over 200 feet long, finely shaped . . Ships over 200 feet long, fairly shaped . Ships under 200 feet long, finely shaped Ships under 200 feet long, fairly shaped Coe fficient of Perfo rmance of Vessels. — The quotient ^1 (displacement) 2 X (speed in knots) 3 -4- tons of coal in 24 hours gives a coefficient of performance which represents the comparative cost of propulsion in coal expended. Sixteen vessels with three-stage expan- sion-engines in 1890 gave an average coefficient of 14,810, the range being from 12,150 to 16,700. In 1881 seventeen vessels with two-stage expansion-engines gave an average coefficient of 11,710. In 1881 the length of the vessels tested ranged from 260 to 320, and in 1890 from 295 to 400. The speed in knots divided by the square root of the length in feet in 1881 averaged 0.539; and in 1890, 0.579; ranging from 0.520 to 0.641. (Proc. Inst. M. E., July, 1891, p. 329.) Defects of the Common Formula for Resistance. — Modern experiments throw doubt upon the truth of the statement that the resist- ance varies as the square of the speed. (See Robt. Mansel's letters in Engineering, 1891; also his paper on The Mechanical Theory of Steam- ship Propulsion, read before Section G of the Engineering Congress, Chicago, 1893.) Seaton says: In small steamers the chief resistance is the skin resistance. In very fine steamers at high speeds the amount of power required seems excessive when compared with that of ordinary steamers at ordinary In torpedo-launches at certain high speeds the resistance increases at a lower rate than the square of the speed. In ordinary sea-going and river steamers the reverse seems to be the case. MARINE ENGINEERING. 1319 Rank'ine's Formula for total resistance of vessels of the "wave-line" type is: R =ALBV* (1 + 4 sin* 6 + sin 4 6), in which equation 6 is the mean angle of greatest obliquity of the stream- lines, A is a constant multiplier, B the mean wetted girth of the surface exposed to friction, L the length in feet, and V the speed in knots. The power demanded to impel a ship is thus the product of a constant to be determined by experiment, the area of the wetted surface, the cube oi the speed, and the quantity in the parenthesis, which is known as the " coefficient of augmentation. " In calculating the resistance of ships the last term of the coefficient may be neglected as too small to be practically important. In applying the formula, the mean of the squares of the sines of the angles of maximum obliquity of the water-lines is to be taken for sin 2 6, and the rule will then read thus: To obtain the resistance of a ship of good form, in pounds, multiply the length in feet by the mean immersed girth and by the coefficient of aug- mentation, and then take the product of this "augmented surface," as Rankine termed it, by the square of the speed in knots, and by the proDer constant coefficient selected from the following: For clean painted vessels, iron hulls A = .01 For clean coppered vessels A =0 .009 to .008 For moderately rough iron vessels A = .011 + The net, or effective, horse-power demanded will be quite closely obtained by multiplying the resistance calculated, as above, by the speed in knots and dividing by 326. The gross, or indicated, power is obtained by multiplying the last quantity by the reciprocal of the efficiency of the machinery and propeller, which usually should be about 0.6. Rankine uses as a divisor in this ease 200 to 260. The form of the vessel, even when designed by skillful and experienced naval architects, will often vary to such an extent as to cause the above constant coefficients to vary somewhat: and the range of variation with good forms is found to be from 0.8 to 1.5 the figures given. For well-shaped iron vessels, an approximate formula for the horse- power required is H. P. = SV Z + 20,000, in which S is the "augmented surface." The expression SV S -5- H.P. has been called by Rankine the coefficient of propulsion. In the Hudson River steamer "Mary Powell," according to Thurston, this coefficient was as high as 23,500. The expression D%V 3 •*• H.P. has been called the locomotive performance. (See Rankine's Treatise on Shipbuilding, 1864; Thurston's Manual of the Steam-engine, part ii, p. 16; also paper by F. T. Bowles, U. S. N., Proc. U. S. Naval Institute, 1883.) Rankine's method for calculating the resistance is said by Seaton to give more accurate and reliable results than those obtained by the older rules, but it is criticised as being difficult and inconvenient of application. E. R. Mumford's Method of Calculating Wetted Surfaces is given in a paper by Archibald Denny, Eng'g, Sept. 21, 1894. The following is his formula, which gives closely accurate results for medium draughts, beams, and finenesses; S = (L X D X 1.7) + (L X B X C), In which S = wetted surface in square feet; L = length between perpen- diculars in feet; D = middle draught in feet; B = beam in feet; C = block coefficient. The formula may also be expressed in the form S = L(1.7 D + BC). In the case of twin-screw ships having projecting shaft-casings, or in the case of a ship having a deep keel or bilge keels, an addition must be made for such projections. The formula gives results which are in general much more accurate than those obtained by Kirk's method. It underestimates the surface when the beam, draught, or block coefficients are excessive; but the error is small except in the case of abnormal forms, such as stern-wheel steamers having very excessive beams (nearly one- fourth the length), and also very full block coefficients. The formula gives a surface about 6% too small for such forms. 1320 MARINE ENGINEERING. The wetted surface of the block is nearly equal to that of the ship of the same length, beam and draught; usually 2% to 5% greater. In exceedingly tine hollow-line ships it may be 8% greater. Area of bottom of block = (F + M) X B; Area of sides = 2 M X H. Area of sides of ends = 4 X &+® XH; Tangent of half angle of entrance = y 2 B/F = 5/(2 F). From this, by a table of natural tangents, the angle of entrance may be obtained: Angle of Entrance Fore-body in of the Block Model, parts of length. Ocean-going steamers, 14 knots and upw'd 18° to 15° 0.3 to .36 12 to 14 knots 21° to 18° 0.26 to 0.3 cargo steamers, 10 to 12 knots.. 30° to 22° .22 to .26 Dr. Kirk's Method. — This method is generally used on the Clyde. The general idea proposed by Dr. Kirk is to reduce all ships to so definite and simple a form that they may be easily compared; and the magnitude of certain features of this form shall determine the suitability of the ship for speed, etc. The form consists of a middle body, which is a rectangular parallelo- piped, and fore-body and after-body, prisms having isosceles triangles for bases, as shown in Fig. 194. D E t 5: G K L Fig. 194. This is called a block model, and is such that its length is equal to that of the ship, the depth is equal to the mean draught, the capacity equal to the displacement volume, and its area of section equal to the area of immersed midship section. The dimensions of the block model may be obtained as follows: Let AG = HB = length of fore- or after-body = F; GH = length of middle body = M ; KL = mean draught = H; EK = area of immersed midship section -4- KL=B. Volume of block = {F+M) X BX H; midship section = BX H; displacement in tons = volume in cubic ft. ■*- 35. AH = AG+ GH = F+ M = displacement X 35 + (B X H). To find the Indicated Horse-power from the Wetted Surface. (Seaton.) — In ordinary cases the horse-power per 100 feet of wetted surface may be found by assuming that the rate for a speed of 10 knots is 5, and that the quantity varies as the cube of the speed. For example: To find the number of I.H.P. necessary to drive a ship at a speed of 15 knots, having a wetted skin of block model of 16,200 square feet: The rate per 100 feet = (15/10)3 X 5 = 16.875. Then I.H.P. required = 16.875 X 162 = 2734. When the shin is exceptionally well-proportioned, the bottom quite clean, and the efficiency or the machinery high, as low a rate as 4 I.H.P. per 100 feet of wetted skin of block model mov be allowed. The gross indicated horse-power includes the power necessary to over- come the friction and other resistance of the engine itself and the shafting, and also the power lost in the propeller. In other words, I.H.P. is no measure of the resistance of the ship, and can only be relied on as a means of deciding the size of engines for speed, so long as the efficiency of the engine and propeller is known definitely, or so long as similar engines and MARINE ENGINEERING. 1321 propellers are employed in ships to be compared. The former is difficult to obtain, and it is nearly impossible in practice to know how much of the power shown in the cylinders is employed usefully in overcoming the resistance of the ship. The following example is given to show the vari- ation in the efficiency of propellers: Knots. I.H.P. H.M.S. "Amazon," with a 4-bladed screw, gave 12.064 with 1940 H.M.S. "Amazon," with a 2-bladed screw, increased pitch, and fewer revolutions per minute 12.396 " 1663 H.M.S. " Iris, " with a 4-bladed screw 16.577 " 7503 H.M.S. "Iris," with 2-bladed screw, increased pitch, fewer revolutions per knot 18.587 " 7556 Relative Horse-power Required for Different Speeds of Vessels. (Horse-power for 10 knots = 1.) — The horse-power is taken usually to vary as the cube of the speed, but in different vessels and at different speeds it may vary from the 2.8 power to the 3.5 power, depending upon the lines of the vessel and upon the efficiency of the engines, the pro- peller, etc. (The power may vary at a much higher rate than the 3.5 power of the speed when the speed is much less than normal, and the machinery is therefore working at less than its normal efficiency.) 4 6 8 10 12 14 16 18 20 22 24 26 28 30 FfPoc S 2 ' 8 0/69 239 535 1. 1.666 2,565 3 729 5 185 6.964 9.095 11.60 14.52 17,87 21 67 S 2,9 0701 227 524 1 1 697 2.653 3.908 5 499 7 464 9,841 12.67 15.97 19 80 24 19 S3 0640 216 512 1. 1.728 2 744 4.096 5 832 8. 10,65 13 82 17,58 21 95 77 ,S3.1 0584 205 501 1. 1 760 2.838 4 293 6 185 8 574 11.52 15 09 19.34 24 33 30 14 S3* 2 0533 195 490 1. 1.792 2.935 4.500 6,559 9.189 12.47 16.47 21.28 26.97 33.63 S3-3 0486 185 479 1. 1.825 3.036 4.716 6 957 9.849 13 49 17,98 23.41 29 90 37,54 S3'4 0444 176 468 1. 1 859 3.139 4.943 7,378 10,56 14 60 19.62 25 76 33 14 41 90 S3-5 .0405 .167 .458 1. 1.893 3.247 5.181 7.824 11.31 15.79 21.42 28.34 36.73 46.77 Example in Use of the Table. ■ — A certain vessel makes 14 knots speed with 587 I.H.P. and 16 knots with 900 I.H.P. What I.H.P. will be required at 18 knots, the rate of increase of horse-power with increase of speed remaining constant? The first step is to find the rate of increase, thus: 14^ : 16# :: 587 : 900. x log 16 - x log 14 = log 900 - log 587; x (0.204120 - 0.146128) = 2.954243 - 2.768638, whence x (the exponent of £ in formula H.P. =c S x ) = 3.2. From the table, for S^ 2 and 16 knots, the I.H.P. is 4.5 times the I.H.P. at 10 knots; .'. H.P. at 10 knots = 900 -s- 4.5 = 200. From the table for S 3 ' 2 and 18 knots, the I.H.P. is 6.559 times the I.H.P. at 10 knots; .'. H.P. at 18 knots = 200 X 6.559 = 1312 H.P. Resistance per Horse-power for Different Speeds. (One horse- power = 33,000 lbs. resistance overcome through 1 ft. in 1 min.) — The resistances per horse-power for various speeds are as follows: For a speed of 1 knot, or 6080 feet per hour = 101 1/3 ft. per min., 33,000 -4- 101 1/3 = 325.658 lbs. per horse-power; and for any other speed 325.658 lbs. divided by the speed in knots; or for 1 knot 325.66 lbs. 8 knots 40.71 lbs. 2 knots 162.83 " 9 " 36.18 " 3 " 108.55 " 10 " 32.57 " 4 *' 81.41 " 11 " 29.61 " 5 " 65.13 " 12 " 27.14 .*' 6 " 54.28 " 13 " 25.05 " 7 " 48.52 " 14 " 23.26 " More accurate methods than those above given for estimating the horse- power required for anv proposed ship are: 1. Estimations calculated rom the results of trials of "similar" vessels driven at "corresponding' 15 knots 21.71 lbs. 16 ' ' 20.35 17 ' ' 19.16 18 ' ' 18.09 19 * ' 17.14 20 ' ' 16.28 1322 MARINE ENGINEERING. _., "similar" vessels being those that have the same ratio of length to breadth and to draught, and the same coefficient of fineness, and "corresponding" speeds those which are proportional to the square roots of the lengths of the respective vessels. Froude found that the resistances of such vessels varied almost exactly as wetted surface X (speed) 2 . 2. The method employed by the British Admiralty and by some Clyde shipbuilders, viz., ascertaining the resistance of a model of the vessel, 12 to 20 ft. long, in a tank, and calculating the power from the results obtained. Estimated Displacement, Horse-power, etc. — The table on the next page, calculated by the author, will be found convenient for making approximate estimates. The figures in 7th column are calculated by the formula H.P. =£ 3 Z)3 -*■ c in which c = 200 for vessels under 200 ft. long when C = 0.65, and 210 when C = 0.55; c = 200 for vessels 200 to 400 ft. long when C =0.75, 220 when C = 0.65, 240 when C = 0.55; c = 230 for vessels over 400 ft. long when C = 0.75, 250 when C = 0.65, 260 when C = 0.55. The figures in the 8th column are based on 5 H.P. per 100 sq. ft. of wetted surface. The di ameters of screw in the 9th column are from formu la D = 3.31 ^J/l.H.P., and in the 10th column from formula D = 2.71 ^I.H.P. To find the diameter of screw for any other speed than 10 knots, revolu- tions being 100 per minute, multiply the diameter given in the table by the 5th root of the cube of the given speed -4- 10. For any other revolu- tions per minute than 100, divide by the revolutions and multiply by 100. To find the approximate horse-power for any other speed than 10 knots, multiply the horse-power given in the table by the cube of the ratio of the given speed to 10, or by the relative figure from table on p. 1321. F. E. Cardullo, Mach'y, April, 1907.. gives the following formula as closely approximating the speed of modern types of hulls: S = 6.35 3 / IH p 1/ ' 2/ ,* ' m wn i c h & = speed in knots, D = displacement in tons. If we take S = 10 knots, then I.H.P. -j- D 2 /3 = 3.906. Let D = 10,000, and S = 10, then H.P. = 1813. The table on page 1323 gives for a displace- ment of 10,400 tons and a coefficient of fineness 0.65, 1966 and 1760 H.P., averaging 1863 H.P. Internal Combustion Marine Engines. — Linton Hope (Eng'g., ! April 8, 1910), in a paper on the application of internal combustion engines j to fishing boats and fine-lined commercial vessels, gives a table showing the brake H.P. required to propel such vessels at various speeds. The following table is an abridgment. L=load water line; D = displacement j in tons. Block Coefficient. 0.25 0.3 0.35 0.4 L D L D L D L D 78 105 75 100 72 95 69 90 71 81 69 77 66 73 63 70 65 62 63 60 60 58 57 55 59 47 57 45 54 44 5?. 42 54 36 52 35 50 34 48 32 50 28 48 27 46 26 44 25 46 22 44 21 42 20 40 19 41 17 40 16 38 15 37 14 J« 13 37 12 35 1U/9 34 1.1 35 9 34 81/D! 32 8 31 71/9, 32 6 V? 31 6 30 5V-> 29 5 30 4 V? 29 41/ 4 28 33/4 21 31/9, 28 3V4 27 3 26 23/4 25 21/2 Speed in Knots 4 5 6 7 8 9 10 Brake Horse-power. 20 17 15 21/2 30 25 22 19 16 13 12 11 9 7 51/2 5 41/2 43 37 32 27 24 20 17 15 13 11 9 7 61/2 MARINE ENGINEERING. 1323 Estin: late I Displacement, Horse-power, etc., of Steam-vessels of Various Sizes. M - Si A 3 J* I Displacement. LBDX C 35 Wetted Surface LQ..1D+BQ sq. ft. Estimated Horse- power at 10 knots. Diam. of S revs, pe crew for 10, (1 and 100 ||. Calc. from Dis- Calc. from Wetted If Pitch = If Pitch = tons. placem't. Surface. Diam. 1.4 Diam. 12 3 1.5 0.55 0.85 48 4.3 2.4 4.4 3.6 <«{ 3 1.5 .55 1.13 64 5.2 3.2 4.6 3.8 4 2 .65 2.38 96 8.9 4.8 5.1 4.2 20 | 3 1.5 .55 1.41 80 6.0 4.0 4.7 3.9 4 2 .65 2.97 120 10.3 6.0 5.3 4.3 24 { 3.5 1.5 .55 1.98 104 7.5 5.2 5 4.1 4.5 2 .65 4.01 152 12.6 7.6 5.5 4.5 30 { 4 2 .55 3.77 168 11.5 8.4 5.4 4.4 5 2.5 .65 6.96 224 18.2 11.2 5.9 4.8 40{ 4.5 2 .55 5.66 235 15.1 11.8 5.7 4.7 6 2.5 .65 11.1 326 24.9 16.3 6.3 5.2 50 { 6 3 .55 14.1 420 27.8 21.0 6.4 5.4 8 3.5 .65 26 558 43.9 27.9 7.1 1 5.8 60 { 8 3.5 .55 26.4 621 42.2 31.1 7.0 5.7 10 4 .65 44.6 798 62.9 39.9 7.6 6.2 70 { 10 4 .55 44 861 59.4 43.1 7.5 6.1 12 4.5 .65 70.2 1082 85.1 54.1 8.1 6.6 80 { 12 4.5 .55 67.9 1140 79.2 57.0 7.9 6.5 14 5 .65 104.0 1408 111 70.4 8.5 7.0 90 •{. 13 5 .55 91.9 1408 97 70.4 8.3 6.8 16 6 .65 160 1854 147 92.7 9 7.3 f 13 5 .55 102 1565 104 78.3 8.4 6.9 100 | 15 5.5 .65 153 1910 143 95.5 8.9 7.3 ( 17 6 .75 219 2295 202 115 9.6 7.8 ( 14 5.5 .55 145 2046 131 102 8.8 7.2 120 \ 16 6 .65 214 2472 179 124 9.4 7.6 i 18 6.5 .75 30? 2946 250 147 10 8.2 l 16 6 .55 211 2660 169 133 9.2 7.4 140 { 18 6.5 .65 306 3185 227 159 9.8 8.0 ( 20 7 .75 420 3766 312 188 10.5 8.5 17 6.5 .55 278 3264 203 163 9.6 7.8 160 ] 19 7 .65 395 3880 269 194 10.1 8.3 ( 21 7.5 .75 540 4560 368 228 10.8 8.8 ( 20 7 .55 396 4122 257 206 10.1 8.2 180 22 7.5 .65 552 4869 337 243 10.6 8.7 ( 24 8 .75 74\ 5688 455 284 11.3 9.2 ( 22 7 .55 484 4800 257 240 10.1 8.2 200 25 8 .65 743 5970 373 299 10.8 8.8 I 28 9 .75 1080 7260 526 363 11.6 9.5 { 28 8 .55 880 7250 383 363 10.9 8.9 250 32 10 .65 1486 9450 592 473 11.9 9.7 ( 36 12 .75 2314 11850 875 593 12.8 10.5 ( 32 10 .55 1509 10380 548 519 11.7 9.6 300 ! 36 12 .65 2407 13140 806 657 12.6 10.4 ( 40 14 .75 3600 17140 1175 857 13.6 11.1 ( 38 12 .55 2508 14455 769 723 12.5 10.2 350 ] 42 14 .65 3822 17885 1111 894 13.5 11.0 ( 46 16 .75 5520 21595 1562 1080 14.4 11.8 ( 44 14 .55 3872 19200 1028 960 13.3 10.8 400 ] 48 16 .65 5705 23360 1451 1168 14.2 11.6 ( 52 18 .75 8023 27840 2006 1392 15.2 12.4 I 50 16 .55- 5657 24515 1221 1226 13.7 11.2 450 54 18 .65, . 8123 29565 1616 1478 14.5 11.9 ( 58 20 jm 11157 34875 2171 1744 15.4 12.6 500 j 52 18 .55 7354 29600 1454 1480 14.2 11.6 56 20 .65 10400 35200 1966 1760 15.1 12.4 ( 60 22 .75 14143 41200 2543 2060 15.9 13.0 ( 56 20 .55 9680 36245 1747 ' 1812 14.7 12.0 550 \ 60 22 .65 13483 42735 2266 2137 15.5 12.7 I 64 24 .75 18103 49665 2998 2483 16.4 13.4 ( 60 22 .55 12446 42900 2065 2145 15.2 12.5 600 \ 64 24 .65 17115 50220 2656 2511 15.4 13.1 68 26 .75 22731 58020 3489 2901 16.9 13.8 1324 MARINE ENGINEERING. THE SCREW-PROPELLER. The "pitch" of a propeller is the distance which any point in a blade describing a helix will travel in the direction of the axis during one revolu- tion, the point being assumed to move around the axis. The pitch of a propeller with a uniform pitch is equal to the distance a propeller will advance during one revolution, provided there is no slip. In a case of this kind, the term " pitch " is analogous to the term "pitch of the thread" of an ordinary single-threaded screw. Let P = pitch of screw in feet, R = number of revolutions per second, V = velocity of stream from the propeller = P X R, v = velocity of the ship in feet per second, V — v = slip, A = area in square feet of section of stream from the screw, approximately the area of a circle of the same diameter, A X V = volume of water projected astern from the ship in cubic feet per second. Taking the weight of a cubic foot of sea-water at 64 lbs., and the force of gravity at 32, we have from the common for- Vi IV Vi *W mula for force of acceleration, viz.: F= M-r = — -r- , or i* 1 =* — vi, when i second. 64 A V Thrust of screw in pounds = — ^r— (V — v) — 2 AV (V — v). Rankine (Rules, Tables, and Data, p. 275) gives the following: To calculate the thrust of a propelling instrument (jet, paddle, or screw) in pounds, multiply together the transverse sectional area, in square feet, of the stream driven astern by the propeller; the speed of the stream relatively to the ship in knots; the real slip, or part of that speed which is impressed on the stream by the propeller, also in knots; and the constant 5.66 for sea-water, or 5.5 for fresh water. If S = speed of the screw in knots, s = speed of ship in knots, A = area of the stream in square feet (of sea-water), Thrust in pounds = A X S (S - s) X 5.66. The real slip is the velocity (relative to water at rest) of the water pro- jected sternward ; the apparent slip is the difference between the speed of the ship and the speed of the screw; i.e., the product of the pitch of the screw by the number of revolutions. This apparent slip is sometimes negative, due to the working of the screw in disturbed water which has a forward velocity, following the ship. Negative apparent slip is an indication that the propeller is not suited to the ship. The apparent slip should generally be about 8% to 10% at full speed in well-formed vessels with moderately fine lines; in bluff cargo boats it rarely exceeds 5%. The effective area of a screw is the sectional area of the stream of water laid hold of by the propeller, and is generally, if not always, greater than the actual area, in a ratio which in good ordinary examples is 1.2 or there- abouts, and is sometimes as high as 1.4; a fact probably due to the stiffness of the water, which communicates motion laterally amongst its particles. (Rankine's Shipbuilding, p. 89.) --•'"., Prof D. S. Jacobus, Trans. A.S.M. E., xi, 1028, found the ratio of the effective to the actual disk area of the screws of different vessels to be as follows: Tug-boat, with ordinary true-pitch screw 1 .42 Tug-boat, with screw having blades projecting backward .57 Ferryboat " Bergen, " with or- ( at speed of 12.09 stat. miles per hr. . 1 .53 dinary true-pitch screw t at speed of 13.4 stat.. miles per hr. . 1 .48 Steamer "Homer Ramsdell," with ordinary true-pitch screw 1 .20 Size of Screw. — Seaton savs: The size of a screw depends on so many things that it is very difficult to lay down any rule for guidance, and much must always be left to the experience of the designer, to allow for all the circumstances of each particular case. The following rules are given for ordinary cases (Seaton and RoUnthwaite's Pocket-book): P = pitch of propeller in feet = ^qqq 3 ,!^ - in which- S = speed in THE SCREW-PROPELLER. 1325 knots, R = revolutions per minute, and x = percentage of apparent slip. For a slip of 10%, pitch = 112.6 S -s- R. D = diameter of propeller = K I I-H.P. K being a coefficient given = 20,0 00^ I .H.P. -i-(PXR) 3 . t C Vl.H.P. +■ R, in which C is a coeffi- in the table below. If K = 20, D = Total developed area of blades = cient to be taken from the table. Anoth er form ula for pitch, given in Seaton's Marine Engineering, is C v 3 / 1 H P P— p 4/ * ' ' , in which C= 737 for ordinary vessels, and 660 for slow- speed cargo vessels with full lines. Thickness of blade at root V nb X k, in which d = diameter of tail shaft in inches, n = number of blades, b = breadth of blade in inches where it joins the boss, measured parallel to the shaft axis; k = 4 for cast iron, 1.5 for cast steel, 2 for gun-metal, 1.5 for high-class bronze. Thickness of blade at tip: Cast iron 0.04 D -V 0.4 in.; cast steel 0.03 D + 0.4 in.; gun-metal 0.03 D + 0.2 in.; high-class bronze 0.02 D +0.3 in., where D = diameter of propeller in feet. Propeller Coefficients. Descriptiou of Vessel. gig J hi Bluff cargo boats Cargo, moderate lines Pass, and mail, fine lines. . " very fine.. Naval vessels, " " . Torpedo-boats, •.' ..." . 8-10 10-13 13-17 13-17 17-22 17-22 16-22 16-22 20-26 Twin One Twin 17 -17.5 18 -19 19.5-20.5 20.5-21.5 21 -22 22 -23 21 -22.5 22 -23.5 25 19 -17.5 17 -15.5 15 -13 14.5-12.5 12.5-11 10.5- 9 11.5-10.5 8.5-7 7-6 Cast iron C.LorS. G.M.orB C. I., cast iron; G. M., gun-metal; B., bronze; S. From the formulae D = 20,000 Vcpx x rv and P steel; F.S., forged steel. 7371. H. P. v/- R D 2 if P = D and R = 100, we obtain D = -^ 400 X I.H.P. = 3.31 ^/i.H.P. If P = 1.4 D and R = 100, then D = -^145.8 X I.H.P. = 2.71 ^I.H.P. From these two formulae the figures for diameter of screw in the table on page 1323 have been calculated. They may be used as rough approx- imations to the correct diameter of screw for any given horse-power, for a speed of 10 knots and 100 revolutions per minute. For any other number of revolutions per minute multiply the figures in the table by 100 and divide by the given number of revolutions. For any other speed than 10 knots, since the I.H.P. varies approximately as the cube of the speed, and the diameter of the screw as the 5th root of the I.H.P., multiply the diameter given for 10 knots by the 5th root of the cube of one-tenth of the given speed. Or, multiply by the following factors: For speed of knots: _4 5_ 6 7 8 9 11 12 13 14 15 16 $(S - 10)3 = 0.577 0.660 0.736 0.807 0.875 0.939 1.059 1.116 1.170 1.224 1.275 1.327 1326 MARINE ENGINEERING. Speed: 17 18 19 20 21 22 23 24 25 26 27 yos-s- 10) 3 = 1.375 1.423 1.470 1.515 1.561 1.605 1.648 1.691 1.733 1.774 1.815 1.855 For more accurate determinations of diameter and pitch of screw, the formulae and coefficients given by Seaton, quoted above, should be used. Efficiency of the Propeller. — According to Rankine, if the slip of the water be s, its weight W, the resistance R, and the speed of the ship v, R — Ws -s- g; Rv = Wsv 4- g. This impelling action must, to secure maximum efficiency of propeller, be effected by an instrument which takes hold of the fluid without shock or disturbance of the surrounding mass, and, by a steady acceleration, gives it the required final velocity of discharge. The velocity of the propeller overcoming the resistance R would then be [v+ (v+6)] + 2 = v+ 8/2; and the work performed would be R (v+ 8/2) = Wvs ■*■ g+ Ws 2 -J- 2 fit, the first of the last two terms being useful, the second the minimum lost work; the latter being the wasted energy of the water thrown backward. The efficiency is E = v -^ (v + s/2) ; and this is the limit attainable with a perfect propelling instrument, which limit is approached the more nearly as the conditions above prescribed are the more nearly fulfilled. The efficiency of the propelling instrument is probably rarely much above 0.60, and never above 0.80. In designing the screw-propeller, as was shown by Dr. Froude, the best angle for the surface is that of 45° with the plane of the disk; but as all parts of the blade cannot be given the same angle, it should, where practicable, be so proportioned that the "pitch-angle at the center of effort" should be made 45°. The maximum possible efficiency is then, according to Froude, 77%. In order that the water should be taken on without shock and dis- charged with maximum backward velocity, the screw must have an axially increasing pitch. The true screw is by far the more usual form of propeller, in all steamers, both merchant and naval. (Thurston, Manual of the Steam-engine, part ii, p. 176.) The combined efficiency of screw, shaft, engine, etc., is generally taken at 50%. In some cases it may reach 60% or 65%. Rankine takes the effective H.P. to equal the I.H.P. h- 1.63. Results of Researches on the efficiency of screw-propellers are sum- marized by S. W. Barnaby, in a paper read before section G of the Engi- neering Congress, Chicago, 1893. He states that the following general principles have been established: (a) There is a definite amount of real slip at which, and at which only, maximum efficiency can be obtained with a screw of any given type, and this amount varies with the pitch-ratio. The slip-ratio proper to a given ratio of pitch to diameter has been discovered and tabulated for a screw of a standard type, as below : Pitch-ratio and Slip for Screws of Standard Form. Pitch-ratio . Real Slip of Screw. Pitch-ratio. Real Slip of Screw. Pitch-ratio. Real Slip of Screw. 0.8 15.55 1.4 19.5 2.0 22.9 0.9 16.22 1.5 20.1 2.1 23.5 1.0 16.88 1.6 20.7 2.2 24 1.1 17.55 1.7 21.3 2.3 24.5 1.2 18.2 1.8 21.8 2.4 25.0 1.3 18.8 1.9 22.4 2.5 25.4 (&) Screws of large pitch-ratio, besides being less efficient in them- selves, add to the resistance of the hull by an amount bearing some pro- portion to their distance from it, and to the amount of rotation left in the race. (c) The best pitch-ratio lies probably between 1.1 and 1.5. (d) The fuller the lines of the vessel, the less the pitch-ratio should be. THE SCREW-PROPELLER. 1327 (e) Coarse-pitched screws should be placed further from the stern than fine-pitched ones. (/) Apparent negative slip is a natural result of abnormal proportions of propellers. (g) Three blades are to be preferred for high-speed vessels, but when the diameter is unduly restricted, four or even more may be advantageously employed. (k) An efficient form of blade is an ellipse having a minor axis equal to four-tenths the major axis. (t) The pitch of wide-bladed screws should increase from forward to aft, but a uniform pitch gives satisfactory results when the blades are narrow, and the amount of the pitch variation should be a function of the width of the blade. 0') A considerable inclination of screw-shaft produces vibiation, and with right-handed twin-screws turning outwards, if the shafts are inclined at all, it should be upwards and outwards from the propellers. For results of experiments with screw-propellers, see F. C. Marshall, Proc. Inst. M. E., 1881; R. E. Froude, Trans. Inst. Nav. Archs., 1886; G. A. Calvert, Trans. Inst. Nav. Archs., 18S7: S. W. Barnaby, Proc. Inst. C. E„ 1890, vol. cii, and D. W. Taylor's " Resistance of Ships and Screw Propulsion." Also Mr. Taylor's paper in Proc. Soc. Nav. Arch. & Marine Engrs., 1904. Mr. Taylor found the highest efficiencies, exceeding 70%, in propellers with pitch ratios from 1.0 to 1.5 ratio of width of blade to diameter of 1/8 to 1/5, and ratio of developed area of blade to disk area of 0.201 to 0.322. One of the most important results deduced from experiments on model screws is that they appear to have practically equal efficiencies through- out a wide range both in pitch-ratio and in surface-ratio; so that great latitude is left to the designer in regard to the form of the propeller. Another important feature is that, although these experiments are not a direct guide to the selection of the most efficient propeller for a particu- lar ship, they supply the means of analyzing the performances of screws fitted to vessels, and of thus indirectly determining what are likely to be the best dimensions of screw for a vessel of a class whose results are known. Thus a great advance has been made on the old method of trial upon the ship itself, which was the origin of almost every conceivable erroneous view respecting the screw-propeller. {Proc. Inst. M. E., July, 1891.) Mr. Barnaby in Proc. Inst. C. E., 1890, gives a table to be used in cal- culations for determining the best dimensions of screws for any given speed and H.P. from which the following table is abridged. It is deduced from Froude's experiments at Torquay. (Trans. Inst. Nav. Archs., 1886.) Ca = disk area in sq. ft. X 7 3 /H.P. Cr = revs, per min. X D/V. V = speed in knots, D = diam. of screw in ft. H.P. = effective H.P. on the screw shaft. Disk area = 0.7854 D 2 = Cj X I.H.P./P*. Revs, per min. = Cr X V/D. The constants Ca and Cr assume a standard value of the speed of the wake, equal to 10% of the speed of the ship. In a very full shi£ it may amount to 30%, therefore V should be reduced when using the constants by amounts varying from 20% to as the form varies from "very full" to "fairly fine." Effy. of Screw, %. 63 67 68 69 68 66 63 Pitch ratio. Ca Cr C A CR C A Cr C A CR C A Cr C A Cr C A Cr 0.80 468 122 304 128 215 134 157 142 115 150 86 160 65 171 1.00 546 99 355 104 251 109 184 115 135 123 100 131 76 140 1.20 625 83 405 87 288 92 210 97 154 104 115 111 87 119 1.40 704 72 456 76 325 80 236 85 173 90 129 97 98 104 1.60 780 63 507 67 360 71 263 75 193 80 144 87 109 93 1.80 558 60 396 64 290 68 212 73 159 78 17.0 84 2.QQ 2.20 2.40 609 660 710 55 50 47 432 469 505 58 54 50 315 342 369 62 57 53 231 250 270 67 62 57 173 187 202 72 67 62 131 142 153 77 7? 67 1328 MARINE ENGINEERING. vjj-bs lj-bs 'aoBjiug SUL}139JJ •SJOtTSJ 'IT3UX uo paadg Ot>tslNtsI>>OvOvO»CNtsl>, • 8n ^-O^T - . . • . -sO 04 rq m •* ■* os • • O sO © — if\CM>NN\ON £ t»OM>0000»0 — — NNOtf OOOOOOOOOOQOOOOO U-\000000(NOOOOOOOO -o iT> co mmoMfiifio in o o o o o o r-drrso*©*©"— "r<"\"T"©"o»"©"©"r>."so" 00*00" OOOOOOOOOOmcJCC^Oini^ • O* • Cvl its its Os irt s© •Os ■ — O © c^ M oo O COtrwt l~>.fArsJfr>itsqf<|rOfMrA00tNO'Osr^! irsrsirs)c-q{virsirsirsirgrsi(NrsicorsiNfo © m^r (AvCNOo'cOpQ-N.-tjaSf "V sQ ITS sQ sQ sQ s£ • a • '■ : o : : :« : j So g-c CfO^^^aop^HoMcQWJ I Jjj! »o m 2 •» r Ilf|2|fgs *— <- -•- • Con ^^_- - bet-" _=,-, .ceo c •- c° ^S • rap-si h§i (- . .oS ^ sU >-i c M cd lis "ilii jl I 1*1 of If || ■^N.iUCB MARINE PRACTICE 1329 Marine Practice, 1901. — The following tables and "summary of results" are taken from a paper on "Review of Marine Engineering in the Last Ten Years," by Jas. McKechnie, Proc. Inst. M. E., 1901: Eng. News, Aug. 29, 1901. Particulars of Cargo Steamers for North Atlantic Trade, to illustrate Fuel Economy of Large-Capacity Ships. (All are three-decked vessels, with shelter deck, to Class 100 Al at Lloyd's. Speed of all at sea, 13 knots.) Draft, ft. ins. Dis- place- ment, Dead- w'ght, tons. Immersed . C to Dimensions. Area, Girth S*- — ^ fT ° sq.ft. ft. £ Q ° " 390'x45'9"x29'6". .. 24 6l/ 2 8,640 0.69 5,000 3.475 266 1,092 87.8 8.0 415'x4&'9"x31'0". .. 25 6 10,240 0.696 6,000 3,725 277 1,209 92.46 7.1 438'x51'5"x32'8". .. 26 31/2 11,870 0.702 7,000 3,970 287 1,314 96.46 6.5 458'x53'9"x34'0". .. 27 OI/2 13,500 0.71 8,000 4,225 295 1,412 100.0 6.05 475'x55'9"x35'5". .. 27 11 15,100 0.715 9,000 4,475 300 1,513 103.64 5.7 493'x58'0"x36 / 7". .. 28 7 16,750 72 10,000 4,725 305 1,610 107.0 5 42 521' X6I' 2"x38' 9". .. 30 19,850 0.728 12,000 5,200 311 1,780 112.8 4.97 535' x 62' 9"x39'9". .. 30 7 21,47(1 O.Jil 13,000 5,430 313 1,862 115.4 4.8 548' x 64' 1"X4C9". .. 31 3 23,070 0.736 14,000 5,675 314 1,946 118.0 4 66 570' X 66' 9" X 42' 4". .. 32 41/2 26,150 0.742 16,000 6,130 316 2,097 122.5 4.4 * The rate of coal consumption is assumed in all cases at 1.5 lbs. per I.H.P. per hour. Comparison of Marine Engines for the Years 1872, 1881, 1891, 1901. Boilers, Engines and Coal. Boiler press., lbs. per sq. in Heating surface, per sq. ft. grate Heat'g surf., per I.H.P., sq. ft Coal, per sq. ft. of grate, lbs. per hr.. Revolutions per minute Piston speed, ft. per min Coal per I.H.P. per hr., lbs Av. consumption, long voyage Average Results. 52.4 "aA\ 55.67 376 2.11 77.4 30.4 3.917 13.8 59.76 467 1.83 2.0 158.5 31.0 3.275 15.0 63.75 529 1.52 1.75 197 38 & 43* 3.0 18&28* 87 654 1.48 1.55 * Natural and forced draft respectively. Summary of Results. — Steam pressures have been increased in the merchant marine from 158 lbs. to 197 lbs. per sq. in., the maximum attained being 267 lbs. per sq. in., and 300 lbs. in the naval service. The piston speed of mercantile machinery has gone up from 529 to 654 ft. per minute, the maximum in merchant practice being about 900 ft., and in naval practice 960 ft. for large engines, and 1300 ft. in torpedo- boat destroyers. Boilers also yield a greater power for a given surface, and thus the average power per ton of machinery has gone up from an average of 6 to about 7 I.H.P. per ton of machinery. The net result in respect of speed is that while ten years ago the highest sustained ocean speed was 20.7 knots, it is now 23.38 knots; the highest speed for large warships was 22 knots and is now 23 knots on a trial of double the duration of those of ten years ago; the maximum speed attained by any craft was 25 knots, as compared with 36.581 knots now. while the number of ships of over 20 knots was 8 in 1891, and is 58 now [1901]. 1330 MARINE ENGINEERING. Turbines and Boilers of the "Lusitania." (Thomas Bell, Proc. Inst. Nav. Archts., 1908.) — Some of the principal dimensions of the turbines and boilers of the "Lusitania" are as follows: Diameter of Rotor, ins. Length of Blades, ins. Turbines. In First Expansion. In Last Expansion. H.P 96 140 104 23/ 4 21/ 4 123/ 8 22 L.P 8 Total cooling surface, main condensers, 82,800 sq. ft; area of exhaust inlet, 158 sq. ft; bore of circulating discharge pipes, 32 ins. Boilers. — Working pressure, 195 lbs. per sq. in.; 23 double-ended boilers, 17 ft. 6 in. mean diameter by 22 ft. long; 2 single-ended boilers, 17 ft. 6 in. mean diameter by 11 ft. 4 in. long; total number of furnaces, 192; total grate surface, 4048 sq. ft.; total heating surface, 158,352 sq. ft.; total length of boiler-rooms, 336 ft.; total length of main and auxiliary engine rooms, 149 ft. 8 in. The following are the weights of the various revolving parts, together witli the size of bearings and the pressure: Weight of one H.P. turbine rotor complete, 86 tons; one L.P. rotor, 120 tons; one astern rotor, 62 tons. Main B Jour Diameter. earing rials. Effective Length. Pressure Per Sq. In. of Bearing Surface. At 190 Revs. Surface Speed of Journal . H.P. rotor 27 1/ 8 in. 331/s in. 24 1/ 8 in. 443/4 in. 561/2 in. 343/ 4 in 80 lbs. 72 lbs. 83 lbs. 1200 ft. per min. Performance of the " Lusitania." (Thos. Bell, Proc. Inst. Nav. Archts., 1908; Power, May 12, 1908.) — The following records were ob- tained in the official trials: Speed in knots 15 . 77 18 21 23 25.4 Shaft horse-power 13,400 20,500 33,000 48,000 68,850 Steam cons, per shaft, H.P. hr. of turbines, lbs 21.23 17.24 14.91 13.92 12.77 of auxiliaries, lbs 5.3 3.72 2.6 2.01 1.69 totallbs 26.53 20.96 17.51 15.93 14.46 Temperature of feed water, °F 200 200 199 179 165 Coal cons. lbs. per shaft . . H.P. hr 2.52 2.01 1.68 1.56 1.43 Estimated steam and coal consumption under service conditions, at same speeds: Steam cons, of auxiliaries, per shaft H.P. hr., lbs.. 6.97 4.92 3.41 2.65 2.17 Steam cons, of total per shaft H.P. hr., lbs 28.20 22.16 18.32 16.57 14.94 Coal cons., lbs. per shaft H.P. hr., lbs 2.76 2.17 1.8 1.62 1.46 Est. coal cons., on a voyage of 3100 nautical miles, gross tons 3,270 3,440 3,930 4,700 5,490 The following figures are taken from the records of a voyage from Queenstown to Sandy Hook, 2781 nautical miles, Nov. 3-8, 1908, 4 days, 18 hrs. 40 m.: Averages: Steam pressure at boilers, 168 lbs.; temperature hot-well, 74.5°; feed water, 197°; vacuum, 28.1 in.; speed, 24.25 knots; THE PADDLE-WHEEL. 1331 speed, best day, 24.8 knots; revolutions, 181.1; slip, 15.9%. Total coal, 4976 tons. Steam consumption: main turbines, 851,500 lbs., = 13.1 lbs. per shaft H.P. hr. (on a basis of 65,000 shaft H.P.); auxiliary machinery, 114,000 lbs., = 1.75 per H.P. hr.; evaporating plant and healing, 32,500 Lbs., = 0.5 lb. per H.P. hr. Total, 998,000 lbs., = 15.35 lbs. per shaft H.P. hour. Average coal burned, 43 1/2 tons per hour. Water evaporated per lb., coal 10.2 lbs. from feed at 196°, = 10.9 lbs. from and at 212°. Coal for all purposes per shaft H.P. hour, 1.5 lbs. Coal per sq. ft. of grate per hour, 24.1 lbs. The coal was half Yorkshire and half South Wales. In September, 1909, the " Lusitania " made the westward passage, 2784 miles from Daunt's Rock near Queenstown to Ambrose Channel Lightship, off Sandy Hook, in 4 days 11 h. 42 m., averaging 25.85 knots for the entire passage. Four successive days' runs, from noon to noon, were 650, 652, 651 and 674 miles. Relation of Horse-Power to Speed. — If &i and S2 are two successive speeds and P1P2 the corresponding horse-powers, then to find the value of the exponent x in the equation H.P. a> S x , we have x = (log Pi - log PO h- (log S 2 - log £,). Applying this formula to the horse-powers and speeds of the " Lusitania" we find that between 15.77 and 18 knots x = 3.21; between 18 and 21 knots x = 3.09; between 21 and 23 knots x = 4.12; between 23 and 25.4 knots x = 3.63. Reciprocating Engines with a Low-Pressure Turbine. — The "Laurentic, " built for the Canadian trade of the White Star Line, 14,000 tons gross register, is a triple-screw steamer, with the two outer screws driven by four-cylinder triple-expansion engines, and the central screw by a Parsons turbine. The steam, of 200 ibs. boiler pressure, first passes to the reciprocating engines, where it expands to from 14 to 17 lbs. absolute, and then passes to the turbine. For manoeuvering the ship into and out of port the turbine is not used, and the steam passes directly from the engines to the condensers. During the trial trip the combined engine-turbine outfit developed 12,000 H.P., with a speed of 171/2 knots, and showed a coal consumption of 1.1 lbs. and a water consumption of 11 lbs. per indicated horse-power hour. {Power, May 18, 1909.) The " Kronprinzessin Cecilie" of the North German Lloyd Co., is probably the last high-speed transatlantic steamer of very great power that will be built with reciprocating engines. Its dimensions are: length, 706 ft.; beam, 72 ft.; depth, 44 ft. 2 in.; displacement, 26,000 tons. Four 12,000 H.P. engines, two on each shaft, in tandem. Cylinders, 373/s, 49V4, 747/8 and 1121/4 ins., by 6 ft. stroke. Steam, 230 lbs., delivered from 19 cylindrical boilers, through four 17-in. steampipes. Coal used I in 24 hours, 764 tons, in 124 furnaces; 1.4 lbs. per H.P. hour, including ! auxiliaries. Speed on trial trip on a 60-mile course, 24.02 knots. (Set. \Am., Aug. 24, 1907.) THE PADDLE-WHEEL. Paddle-wheels with Radial Floats. (Seaton's Marine Engineering.) — The effective diameter of a radial wheel is usually taken from the centers of opposite floats; but it is difficult to say what is absolutely that diameter, as much depends on the form of float, the amount of dip, and the waves set in motion by the wheel. The slip of a radial wheel is from 15 to 30 per cent, depending on the size of float. Area of one float =CX I.H.P. -h D. D is the effective diameter in feet, and C is a multiplier, varying from 0.25 in tugs to 0.175 in fast-running light steamers. The breadth of the float is usually about 1/4 its length, and its thickness about 1/8 its breadth. The number of floats varies directly with the diam- eter, and there should be one float for every foot of diameter. (For a discussion of the action of the radial wheel, see Thurston, Manual of the Steam-engine, part ii, p. 182.) Feathering Paddle-wheels. (Seaton.) — The diameter of a feather- ing-wheel is found as follows: The amount of slip varies from 12 to 20 per cent, although when the floats are small or the resistance great it is as high as 25 per cent; a well-designed wheel on a well-formed ship Should not exceed 15 per cent under ordinary circumstances. 1332 MARINE ENGINEERING. If K is the speed of the ship in knots, S the percentage of slip, and R the revolutions per minute, Diameter of wheel at centers = K (100 + S) -s- (3.14 X R). The diameter, however, must be such as will suit the structure of the ship, so that a modification may be necessary on this account, and the revolutions altered to suit it. The diameter will also depend on the amount of "dip" or immersion of float. When a ship is working always in smooth water the immersion of the top edge should not exceed i/s the breadth of the float; and for general service at sea an immersion of 1/2 the breadth of the float is sufficient. If the ship is intended to carry cargo, the immersion when light need not be more than 2 or 3 inches, and should not be more than the breadth of float when at the deepest draught; indeed, the efficiency of the wheel falls off rapidly with the immersion of the wheel. Area of one float = C X I.H.P. -*■ D. C is a multiplier, varying from 0.3 to 0.35; D is the diameter of the wheel to the float centers, in feet. The number of floats = 1/2 (D +2). The breadth of the float = 0.35 X the length. The thickness of floats = V12 the breadth. Diameter of gudgeons = thickness of float. Seaton and Rounthwaite's Pocket-book gives: _ Number of floats =60-5- Vi?, where R is number of revolutions per minute. . fl ■■. r , +N I.H.P. X 33,000 X K Area of one float (in square feet) = — at y (n Y R^ ' where 2V = number of floats in one wheel. For vessels plying always in smooth water K = 1200. For sea-going steamers K = 1400. For tugs and such craft as require to stop and start frequently in a tide-way K = 1600. It will be quite accurate enough if the last four figures of the cube (D X R) 3 be taken as ciphers. For illustrated description of the feathering paddle-wheel see Seaton's Marine Engineering, or Seaton and Rounthwaite's Pocket-book. The diameter of a feathering- wheel is about one-half that of a radial wheel for equal efHciencv. (Thurston.) Efficiency of Paddle-wheels. — Computations by Prof. Thurston of the efficiency of propulsion by paddle-wheels give for light river steamers with ratio of velocity of the vessel, v, to velocity of the paddle-float at center of pressure, V, or v/V, = 3/4, with a dip = 3/ 2 o radius of the wheel and a slip of 25 per cent, an efficiency of 0.714; and for ocean steamers with the same slip and ratio of v/V, and a dip = 1/3 radius, an efficiency of 0.685. JET-PROPULSION. Numerous experiments have been made in driving a vessel by the reaction of a jet of water pumped through an orifice in the stern, but they have all resulted in commercial failure. Two-jet propulsion steamers, the " Waterwitch," 1100 tons, and the "Squirt," a small torpedo-boat, were built by the British Government. The former was tried in 1867, and gave an efficiency of apparatus of only 18 per cent. The latter gave a speed of 12 knots, as against 17 knots attained by a sister-ship having a screw and equal steam-power. The mathematical theory of the efficiency of the jet was discussed by Rankine in The Engineer, Jan. 11, 1867, and he showed that the greater the quantity of water operated on by a jet- propeller, the greater is the efficiency. * In defiance both of the theory and of the results of earlier experiments, and also of the opinions of many naval engineers, more than $200,000 were spent in 1888-90 in New York upon two experimental boats, the "Prima Vista" and the "Evolution," in which the jet was made of very small size, in the latter case only 5/s-mch diameter, and with a pressure of 2500 lbs. per square inch. As had been predicted, the vessel was a total failure. (See article by the author in Mechanics, March, 1891.) The theory of the jet-propeller is similar to that of the screw-propeller. If A = the area of the jet in square feet, V its velocity with reference to the orifice, in feet per second, v = the velocity of the ship in reference to FOUNDATIONS. 1333 the earth, then the thrust of the jet (see Screw-propeller, ante) is 2 A V (V — v). The work done on the vessel is 2 AV(V — v)v, and the work wasted on the rearward projection of the jet is 1/2 X 2 AV(V — v) 2 . „, ffi . . 2AV(V-v)v 2v The efficiency is . „ . T . r^ — ; — . „ , T . rr = ■=-— ■ This expression 2 AV (V - v) v + AV (V -v) 2 V+v equals unity when V = v, that, is, when the velocity of the jet with refer- ence to the earth, or V — v, = ; but then the thrust of the propeller is also 0. The greater the value of V as compared with v, the less the efficiency. For V = 20 v, as was proposed in the "Evolution," the efficiency of the jet would be less than 10 per cent, and this would be further reduced by the friction of the pumping mechanism and of the water in pipes. The whole theory of propulsion may be summed up in Rankine's words: "That propeller is the best, other tilings being equal, which drives astern the largest body of water at the lowest velocity." It is practically impossible to devise any system of hydraulic or jet propulsion which can compare favorably, under these conditions, with the screw or the paddle-wheel. Reaction of a Jet. — If a jet of water issues horizontally from a vessel, the reaction on the side of the vessel opposite the orifice is equal to the weight of a column of water the section of which is the area of the orifice, and the height is twice the head. The propelling force in jet-propulsion is the reaction of the stream issuing from the orifice, and it is the same whether the jet is discharged under water, in the open air, or against a solid wall. For oroof , see account of trials by C. J. Everett, Jr., given by Prof. J. Burkitt Webb, Trans. A. S. M. E., xii, 904. CONSTRUCTION OP BUILDINGS.* FOUNDATIONS. Bearing Power of Soils. — Ira O. Baker, "Treatise on Masonry Construction." Kind of Material. Rock — the hardest — in thick layers, in native bed. Rock equal to best ashlar masonry Rock equal to best brick masonry Rock equal to poor brick masonry Clay on thick beds, always dry Clay on thick beds, moderately dry Clay, soft Gravel and coarse sand, well cemented Sand, compact, and well cemented Sand, clean, dry Quicksand, alluvial soils, etc Bearing Power in Tons per Square Foot. Minimum. Maximum. 200 25 30 15 20 5 10 4 6 2 4 1 2 8 10 4 6 2 4 0.5 1 * The limitations of space forbid any extended treatment of this subject. Much valuable information upon it will be found in Traut wine's 'Civil Engineers' Pocket-book," and in Kidder's " Architects and Builders Pocket-book." The latter in its preface mentions the following works of reference: "Notes on Building Construction," 3 vols., Rivingtons, pub- lishers, London; "Building Superintendence," by TM Clark (J. R. Oseood & Co.. Boston); " The American House Carpenter, and The Theory of Transverse Strains," both bv R. G. Hatfield; "Graphical Analysis of Roof-trusses," by Prof. C. E. Greene: "The Fire Protection of Mills, by C. J. H. Woodbury; "House Drainage and Water Service," by James C. Bayles; "The Builder's Guide and Estimator's Price-book," and "Plaster- ing Mortars and Cements," by Fred.T. Hodgson; "Foundations and Con- crete Works," and "Art of Building," by E. Dobson, Weale s Series, London. 1334 CONSTRUCTION OF BUILDINGS. The building code of Greater New York specifies the following as the maximum permissible loads for different soils: " Soft clay, one ton per square foot; " Ordinary clay and sand together, in layers, wet and springy, two tons per square foot; " Loam, clay or fine sand, firm and dry, three tons per square foot; " Very firm coarse sand, stiff gravel or hard clay, four tons per square foot, or as otherwise determined by the Commissioner of Build- ings having jurisdiction." Bearing Power of Piles. — Engineering News Formula: Safe load in tons = 2 Wh -*- (S + 1). W = weight of hammer in tons, h = height of fall of hammer in feet, 8 = penetration under last blow, or the average under last five blows. Safe Strength of Brick Piers, exceeding six diameters in height. (Kidder.) Piers laid with rich lime mortar, tons per sq. in., 110 — 5 H/D. Piers laid with 1 to 2 natural cement mortar, 140 — 51/2 H/D. Piers laid with 1 to 3 Portland cement mortar, 200 - 6 H/D. H = height; D = least horizontal dimension, in feet. Thickness of Foundation Walls. (Kidder.) Height of Building. Dwellings, Hotels, etc. Warehouses. Brick. Stone. Brick. Stone. Inches. 12 or 16 16 20 24 28 Inches. 20 20 24 28 32 Inches. 16 20 24 24 28 Inches. 20 24 28 28 32 MASONRY. Allowable Pressures on Masonry in Tons per Square Foot. (Kidder.) Different Cities.* (l) (2) (3) (4) (5) (6) (7) 60 40 30 72-172 50-165 28-115 18 15 n Vs 8 40 12 121/2 9 '61/2 15 i i 1/2 u Hard-burned brick in natural cement Hard-burned brick in cement and lime . . . Hard-burned brick in lime mortar 15 12 8 9 "6' 12 9 5 6 4 15 12 8 9 *8' 12 12 30 10 4 8 is"" 8 5-7 "a 10 In foundations: 15 * From building laws, (1) Boston, 1 York, 1899; (4) Chicago, 1S93; (5) St 1899; (7) Denver, 1898. Crushing Strength of 12-in. Cu Pounds per square foot. The concret cement, 2 parts sand, with average cone S97; . Lc l>es 3 W3 rete (2) uis, of s in ston Buffa 1897; Concr ade o e and lo, 1 (6) ete. f 1 I grav< S97; Phila (Kic )art ] jI, as delp der Port belo Vew hia, and W. BEAMS AND GIRDERS. 1335 10 days. 45 days. 3 mos. 6 mos. 1 year. 130,750 136,750 172,325 266,962 324,875 361,600 298,037 440,040 396,200 408,300 6 parts (3/4 stone, V4 grano- lithic) 388,700 99,900 234,475 385,612 234,475 265,550 220,350 406,700 266,300 Reinforced Concrete. —The building laws of New York, St. Louis, Cleveland and Buffalo, and the National Board of Fire Underwriters agree in prescribing the following as the maximum allowable working stresses: Extreme fiber stress in compression in con- crete 500 lbs. per sq. in. Shearing stress in concrete 50 " " Direct compression in concrete 350 " Adhesion of steel to concrete 50 Tensile stress in steel 16,000 Shearing stress in steel 10,000 BEAMS AND GIRDERS. Safe Loads on Beams. — Uniformly distributed load: Safe load in lbs. Breadth in inches = 2 X breadth X square of depth X A span in feet span in feet X load 2 X square of depth X A The depth is taken in inches. The coefficient A, is Vi8 the maximum fiber stress for safe loads, and is the safe load for a beam 1 in. square, 1 ft. span. The following values of A are given by Kidder as one-third of the breaking weight of timber of the quality used in first-class buildings. The values for stones are based on a factor of safety of six. Values for A. — Coefficient for Beams. Cast iron 308 Wrought iron 666 Steel 888 American Woods: Chestnut 60 Hemlock 55 Oak, white 75 Pine, Georgia yellow 100 Pine, Oregon 90 Pine, red or Norway 70 Pine, white, Eastern 60 Pine, white, Western 65 Pine, Texas yellow 90 Spruce 70 Whitewood (poplar) 65 Redwood (California) 60 Bluestone flagging (Hudson River) 25 Granite, average 17 Limestone 14 Marble 17 Sandstone 8 to 11 Slate 50 Maximum Permissible Stresses in Structural Materials used in Buildings. (Building Ordinances of the City of Chicago, 1893.) — Cast iron, crushing stress: For plates, 15,000 lbs. per square inch; for lintels, brackets, or corbels, compression 13,500 lbs. per square inch, and tension 3000 lbs. per square inch. For girders, beams, corbels, brackets, and trusses, 16,000 lbs. per square inch for steel and 12,000 lbs. for iron. For plate girders: Flange area = maximum bending moment in ft .-lbs. -i-(CD). D = distance between center of gravity of flanges in feet. C = 13,500 for steel, 10,000 for iron. Web area = maximum shear -+--C. C = 10,000 for steel; 6,000 for iron. 1336 CONSTRUCTION OF BUILDINGS. For rivets in single shear per square inch of rivet area: If shop-driven, steel, 9000 lbs., iron, 7500 lbs.; if field-driven, steel, 7500 lbs., iron, 6000 lbs. For timber girders: S = cbd 2 -s- I. b = breadth of beam in inches, d = depth of beam in inches, I = length of beam in feet, c = 160 for long-leaf yellow pine, 120 for oak, 100 for white or Norway pine. Safe Loads in Tons, Uniformly Distributed, for White-oak Beams. (In accordance with the Building Laws of Boston.) W = safe load in pounds; P, extreme fiber- tp i TT7 _ 4 PBD 2 stress = 1000 lbs. per square inch, for white oak; B, breadth in inches; D, depth in inches; L, distance between supports in inches. 3L • SI Distance between Supports in Feet. 10 11 12 14 I 15 16 17 18 i 19 21 I 23 i 25 i 26 Safe Load in Tons of 2000 Pounds. 2x6 2x8 2x10 2x12 3X6 3x8 3x10 3x12 3x14 3x16 4x10 4x12 4x14 4x16 4x18 0.67 1.19 1.85 2.67 1.00 1.78 2.78 4.00 5.45 7.11 3.70 5.33 7.26 9.48 12.00 0.50 0.89 1.39 2.00 0.75 1.33 2 3.00 4.08 5.33 2.78 4.00 5.44 7 9.00 0.29 0.51 0.79 1.14 0.43 0.76 1.19 1.71 2.37 3.05 1.59 2.2.9 3.11 4.06 5.14 0.22 0.40 0.62 0.39 0.33 0.59 0.93 I .33 1.82 2.37 1 .23 1.78 2.42 4.00 26 72 25 17 68 29 3.1613.00 79 0.34 0.53 0.76 0.29 0.51 0.79 1.14 1.56 2.03 1.06 1.52 2.07 2.71 3.43 0.28 0.43 0.64 0.43 0.62 0.41 0.64 0.92 1.25 1.64 0.85 1.23 1.68 2.19 2.77 For other kinds of wood than white oak multiply the figures in the table by a figure selected from those given below (which represent the safe stress per square inch on beams of different kinds of wood according to the building laws of the cities named) and divide by 1000. Hem- lock. S P™- Ptae' 6 Oak. Yellow Pine. 800 900 900 750 750 900 1100 TOOOf 1080 1100* 1250 1440 * Georgia pine. t White oak. WALLS. Thickness of Walls of Buildings. — Kidder gives the following gen- eral rule for mercantile buildings over four stories in height: For brick equal to those used in Boston or Chicago, make the thickness of the three upper stories 16 ins., of the next three below 20 ins., the next three 24 ins., and the next three 28 ins. For a poorer quality of materia make only the two upper stories 16 ins. thick, the next three 20 ins., anc so on down. In buildings less than five stories in height the top story may be IS ins. in thickness. WALLS. 1337 Thickness of Walls in Inches, for Mercantile Buildings and for all Buildings over Five Stories in Height . (The figures show the range of the thicknesses required by the ordinances of eight different cities. — Condensed from Kidder.). Stories High. Stories. 1st. 2d. 3d. 4th. 5th. 6th. 7th. 8th. 9th- 10th 11th 12th 12-18 13-20 16-22 18-22 20-26 20-28 22-32 24-32 24-36 28-36 28-40 12-13 12-1 16-18 16-22 18-22 20-26 20-28 24-32 24-32 28-36 28-36 12-16 12-18 16-20 16-22 18-24 20-26 20-28 24-32 24-32 28-36 12-16 12-20 16-20 16-22 18-24 20-26 20-28 24-30 24-32 12-16 13-20 16-20 16-22 20-24 20-26 24-28 24-32 12-16 13-20 16-20 16-22 20-24 20-26 24-28 12-17 13-20 10-20 16-22 20-24 20-26 12-17 16-20 16-20 20-22 20-24 12-17 16-20 16-20 20-22 13-17 16-20 (Extract from the Building Laws of the City of New York, 1893.) Walls of Warehouses, Stores, Factories, and Stables. — 25 feet or less in width between walls, not less than 12 in. to height of 40 ft.; If 40 to 60 ft. in height, not less than 16 in. to 40 ft., and 12 in. thence to top; 60 to 80 ft. in height, not less than 20 in. to 25 ft., and 16 in. thence to top; 75 to 85 ft. in height, not less than 24 in. to 20 ft.; 20 in. to 60 ft., and 16 in. to top; 85 to 100 ft. in height, not less than 28 in. to 25 ft.; 24 in. to 50 ft.; 20 in. to 75 ft., and 16 in. to top; Over 100 ft. in height, each additional 25 ft. in height, or part thereof, next above the curb, shall be increased 4 inches in thickness, the upper 100 feet remaining the same as specified for a wall of that height. If walls are over 25 feet apart, the bearing-walls shall be 4 inches thicker than above specified for every 12 1/2 feet or fraction thereof that said walls are more than 25 feet apart. Strength of Floors, Roofs, and Supports. Floors calculated to bear safely per sq. ft., in addition to their own wt. Floors of dwelling, tenement, apartment-house or hotel, not less than 70 lbs. Floors of office-building, not less than 100 " Floors of public-assembly building, not less than 120 " Floors of store, factory, warehouse, etc., not less than 150 " Roofs of all buildings, not less than 50 " Every floor shall be of sufficient strength to bear safely the. weight to be imposed thereon, in addition to the weight of the materials of which the floor is composed. Columns and Posts. — The strength of all columns and posts shall be computed according to Gordon's formula, and the crushing weights in pounds, to the square inch of section, for the following-named materials, shall be taken as the coefficients in said formula?, namely: Cast iron, 80,000; wrought or rolled iron, 40,000: rolled steel. 4S,000: white pine and spruce, 3500: pitch or Georgia pine, 5000: American oak, 6000. T^e breaking strength of wooden beams and girders shall be computed according to the formulae in which the constants for transverse strains for central load shall be as follows, namely: Hemlock, 400; white pine, 450; spruce, 450; pitch or Georgia pine, 550; American oak, 550; and for wooden beams and girders carrying a uniformly distributed load the constants will be doubled. 1338 CONSTRUCTION OF BUILDINGS. The factors of safety shall be as one to four for all beams, girders, and other pieces subject to a transverse strain; as one to four for all posts, columns, and other vertical supports when of wrought iron or rolled steel; as one to five for other materials, subject to a compressive strain; as one to six for tie-rods, tie-beams, and other pieces subject to a tensile strain. Good, solid, natural earth shall be deemed to sustain safely a load of four tons to the superficial foot, or as otherwise determined by the super- intendent of buildings, and the width of footing-courses shall be at least sufficient to meet this requirement. In computing the width of walls, a cubic foot of brickwork shall be deemed to weigh 115 lbs. Sandstone, white marble, granite, and other kinds of building-stone shall be deemed to weigh 160 lbs. per cubic foot. The safe-bearing load to apply to good brickwork shall be taken at 8 tons per superficial foot when good lime mortar is used, 11V2 tons per superficial foot when good lime and cement mortar mixed is used, and 15 tons per superficial foot when good cement mortar is used. Fire-proof Buildings — Iron and Steel Columns. — All cast-iron, wrought-iron, or rolled-steel columns shall be made true and smooth at both ends, and shall rest on iron or steel bed-plates, and have iron or steel cap-plates, which shall also be made true. All iron or steel trimmer- beams, headers, and tail-beams shall be suitably framed and connected together, and the iron girders, columns, beams, trusses, and all other iron- work of all floors and roofs shall be strapped, bolted, anchored, and con- nected together, and to the walls, in a strong and substantial manner. Where beams are framed into headers, the angle-irons, which are bolted to the tail-beams, shall have at least two bolts for all beams over 7 inches in depth, and three bolts for all beams 12 inches and over in depth, and these bolts shall not be less than 3/ 4 inch in diameter. Each one of such angles or knees, when bolted to girders, shall have the same number of bolts as stated for the other leg. The angle-iron in no case shall be less in thickness than the header or trimmer to which it is bolted, and the width of angle in no case shall be less than one third the depth of beam, excepting that no angle-knee shall be less than 21/2 inches wide, nor required to be more than 6 inches wide. All wrought-iron or rolled-steel beams 8 inches deep and under shall have bearings equal to their depth, if resting on a wall; 9 to 12 inch beams shall have a bearing of 10 inches, and all beams more than 12 inches in depth shall have bearings of not less than 12 inches if resting on a wall. Where beams rest on iron sup- ports, and are properly tied to the same, no greater bearings shall be required than one third of the depth of the beams. Iron or steel floor- beams shall be so arranged as to spacing and length of beams that the load to be supported by them, together with the weights of the materials used in the construction of the said floors, shall not cause a deflection of the said beams of more than 1/30 of an inch per linear foot of span; and they shall be tied together at intervals of not more than eight times the depth of the beam. Under the ends of all iron or steel beams, where they rest on the walls, a stone or cast-iron template shall be built into the walls. Said template shall be 8 inches wide in 12-inch walls, and in all walls of greater thickness said template shall be 12 inches wide; and such templates, if of stone, shall not be in any case less than 21/2 inches -in thickness, and no template shall be less than 12 inches long. No cast-iron post or columns shall be used in any building of a less average thickness of shaft than three quarters of an inch, nor shall it have an unsupported length of more than twenty times its least lateral dimensions or diameter. No wrought-iron or rolled-steel column shall have an unsupported length of more than thirty times its least lateral dimensions or diameter, nor shall its metal be less than one fourth of an inch in thickness. Lintels, Bearings and Supports. — All iron or steel lintels shall have bearings proportionate to the weight to be imposed thereon, but no lintel used to span any opening more than 10 feet in width shall have a bearing less than 12 inches at each end, if resting on a wall; but if resting on an iron post, such lintel shall have a bearing of at least 6 inches at each end, by the thickness of the wall to be supported. Strains on Girders and Rivets. — Rolled iron or steel beam girders, or riveted iron or steel plate girders used as lintels or as girders, carrying FLOORS. 1339 a wall or floor or both, shall be so proportioned that the loads which may come upon them shall not produce strains in tension or compression upon the flanges of more than 12,000 lbs. for iron, nor more than 15,000 lbs. for steel per square inch of the gross section of each of such flanges, nor a shearing strain upon the web-plate of more than 6000 lbs. per square inch of section of such web-plate, if of iron, nor more than 7000 pounds if of steel; but no web-plate shall be less than 1/4 inch in thickness. Rivets in plate girders shall not be less than 5/g inch in diameter, and shall not be spaced more than 6 inches apart in any case. They shall be so spaced that their shearing strains shall not exceed 9000 lbs. per square inch, on their diameter, multiplied by the thickness of the plates through which they pass. The riveted plate girders shall be proportioned upon the supposition that the bending or chord strains are resisted entirely by the upper and lower flanges, and that the shearing strains are resisted en- tirely by the web-plate. No part of the web shall be estimated as flange area, nor more than one half of that portion of the angle-iron which lies against the web. The distance between the centers of gravity of the flange areas will be considered as the effective depth of the girder. The building laws of the city of New York contain a great amount of detail in addition to the extracts above, and penalties are provided for violation. See An Act creating a Department of Buildings, etc., Chapter 275, Laws of 1892. Pamphlet copy published by Baker, Voorhies & Co., New York. FLOORS. Maximum Load on Floors. (Etig'g, Nov. 18, 1892, p. 644.) — Maxi- mum load per square foot of floor surface due to the weight of. a dense crowd. Considerable variation is apparent in the figures given by many authorities, as the following table shows: Authorities. Weight of Crowd, lbs. per sq. ft. French practice, quoted by Trautwine and Stoney 41 Hatfield (" Transverse Strains, " p. 80) 70 Mr. Page, London, quoted by Trautwine 84 Maximum load on American highway bridges according to Waddell's general specifications 100 Mr. Nash, architect of Buckingham Palace 120 Experiments by Prof. W. N. Kernot, at Melbourne j ^43 1 Experiments by Mr. B. B. Stoney ("On Stresses," p. 617) 147.4 Experiments by Prof. L. J. Johnson, Eng. News, April 14, ( 134.2 1904 Uo 156.9 The highest results were obtained by crowding a number of persons previously weighed into a small room, the men being tightly packed so as to resemble such a crowd as frequently occurs' on the stairways and plat- forms of a theatre or other public building. Safe Allowances for Floor Loads. (Kidder.) Pounds per square foot. For dwellings, sleeping and lodging rooms 40 lbs. For schoolrooms 50 " For offices, upper stories 60 " For offices, first story 80 " For stables and carriage houses 65 " For banking rooms, churches and theaters 80 " For assembly halls, dancing halls, and the corridors of all public buildings, including hotels 120 " For drill rooms 150 " For ordinary stores, light storage, and light manufactur- ing 120* *« * Also to sustain a concentrated load at any point of 4000 lbs. STRENGTH OF FLOORS. (From circular of the Boston Manufacturers' Mutual Insurance Co.) The following tables were prepared by C. J. H. Woodbury, for determin- ing safe loads on floors. Care should be observed to select the figure giving the greatest possible amount and concentration of load as the one 1340 CONSTRUCTION OF BUILDINGS. which may be put upon any beam or set of floor-beams; and in no case should beams be subjected to greater loads than those specified, unless a lower factor of safety is warranted under the advice of a competent engineer. Beams or heavy timbers used in the construction of a factory or ware- house should not be painted, varnished or oiled, filled or encased in impervious concrete, air-proof plastering, or metal for at least three years, lest fermentation should destroy them by what is called "dry rot." It is, on the whole, safer to make floor-beams in two parts with a small open space between, so that proper ventilation may be secured. These tables apply to distributed loads, but the first can be used in respect to floors which may carry concentrated loads by using half the figure given in the table, since a beam will bear twice as much load when evenly distributed over its length as it would if the load was concentrated in the center of the span. The weight of the floor should be deducted from the figure given in the table, in order to ascertain the net load which may be placed upon any floor. The weight of spruce may be taken at 36 lbs. per cubic foot, and that of Southern pine at 48 lbs. per cubic foot. Table I was computed upon a working modulus of rupture of Southern pine of 2160 lbs., using a factor of safety of six. It can also be applied to ascertaining the strength of spruce beams if the figures given in the table are multiplied by 0.78; or in designing a floor to be sustained by spruce beams, multiply the required load by 1.28, and use the dimensions as given by the table. These tables are computed for beams one inch in width, because the strength of beams increase directly as the width when the beams are broad enough not to cripple. Example. — Required the safe load per square foot of floor, which may be safely sustained by a floor on Southern pine 10 X 14 in. beams, 8 ft. on centers, and 20 ft. span. In Table I a 1 X 14 in. beam, 20 ft. span, will sustain 118 lbs. per foot of span; and for a beam 10 ins. wide the load would be 1180 lbs. per foot of span, or 1471/2 lbs. per sq. ft. of floor for Southern-pine beams. From this should be deducted the weight of the floor, 17 1/2 lbs. per sq. ft., leaving 130 lbs. per sq. ft. as a safe load. If the beams are of spruce, multiply 1471/2 by 0.78, reducing the load to 115 lbs. Deducting the weight of the floor, 16 lbs., leaves the safe net load as 90 lbs. per sq. ft. for spruce beams. Table II applies to floors whose' strength must be in excess of that necessary to sustain the weight, in order to meet the conditions of deli- cate or rapidly moving machinery, to the end that the vibration or dis- tortion of the floor may be reduced to the least practicable limit. In the table the limit is that of a load which would cause a bending of the beams to a curve of which the average radius would be 1250 ft. This table is based upon a modulus of elasticity obtained from obser- vations upon the deflection of loaded storehouse floors, and is taken at 2,000,000 lbs. for Southern pine; the same table can be applied to spruce, whose modulus of elasticity is taken as 1,200,000 lbs., if six tenths of the load for Southern pine is taken as the proper load for spruce; or, in the matter of designing, the load should be increased one and two thirds times, and the dimension of timbers for this increased load as found in the table should be used for spruce. It can also be applied to beams and floor-timbers supported at each end and in the middle, remembering that the deflection of a beam sup- ported in that manner is only 0.4 that of a beam of equal span which rests at each end; that is to say, the floor-planks are 21/2 times as stiff, cut two bays in length, as they would be if cut only one bay in length. When a floor-plank two bays in length is evenly loaded, 3/ 16 f the load on the plank is sustained by the beam at each end of the plank, and 10/15 by the beam under the middle of the plank; so that for a completed floor 3/g of the load would be sustained by the beams under the joints of the plank, and 5/g of the load by the beams under the middle of the plank: this is the reason of the importance of breaking joints in a floor-plank every 3 ft. in order that each beam shall receive an identical load. If STRENGTH OF FLOORS. 1341 it were not so, 3/ 8 of the whole load upon the floor would be sustained by every other beam, and 5/ 8 of the load by the corresponding alternate beams. Repeating the former example for the load on a mill floor on Southern pine-beams 10 X 14 ins., and 20 ft. span, 8 ft. centers: In Table II a 1 X 14 in. beam should receive 61 lbs. per foot of span, or 75 lbs. per sq. ft. of floor, for Southern-pine beams. Deducting the weight of the floor, 17 1/2 lbs. per sq. ft., leaves 57 lbs. per sq. ft. as the advisable load. If the beams are of spruce, the result of 75 lbs. should be multiplied by 0.6, reducing the load to 45 lbs. The weight of the floor, in this instance amounting to 16 lbs., would leave the net load as 29 lbs. for spruce beams. If the beams were two spans in length, they could, under these con- ditions, support two and a half times as much load with an equal amount of deflection, unless such load should exceed the limit of safe load as found by Table I, as would be the case under the conditions of this problem. Mill Columns. ■ — Timber posts offer more resistance to fire than iron pillars, and have generally displaced them in millwork. Experiments at the U. S. Arsenal at Watertown, Mass., show that sound timber posts of the proportions customarily used in millwork yield by direct crushing, the strength being directly as the area at the smallest part. The columns yielded at about 4500 lbs. per sq. in., confirming the general practice of allowing 600 lbs. per sq. in. as a safe load. Square columns are one fourth stronger than round ones of the same diameter. I. Safe Distributed Loads upon Southern-pine Beams One Inch in Width. (C. J. H. Woodbury.) (If the load is concentrated at the center of the span, the beams will sustain half the amount given in the table.) flj Depth of Beam in inches. a 2 * * 5 *6 | 7 | 8 | 9 | 10 1 11 1 12 | 13 14 u 16 Load in pounds per foot of Span. 38 27 20 15 86 60 44 34 27 22 154 107 78 60 47 38 32 27 240 167 122 94 74 60 50 42 36 31 27 346 240 176 135 107 86 71 60 51 44 38 34 30 470 327 240 184 145 118 97 82 70 60 52 46 41 36 614 427 314 240 190 154 127 107 90 78 68 60 53 47 43 38 m 540 397 304 240 194 161 135 115 99 86 76 67 60 54 49 44 960 667 490 375 296 240 198 167 142 123 107 94 83 74 66 60 54 50 45 807 593 454 359 290 240 202 172 148 129 113 101 90 80 73 66 60 55 50 46 705 540 427 346 286 240 205 176 154 135 120 107 96 86 78 71 65 60 55 828 634 501 406 335 282 240 207 180 158 140 125 112 101 92 84 77 70 65 735 581 470 389 327 278 240 209 184 163 145 130 118 107 97 89 82 75 667 540 446 375 320 276 240 » 211 187 167 150 135 122 112 102 94 86 759 614 508 474 364 314 273 240 217 190 170 154 139 127 116 107 98 1342 CONSTRUCTION OP BUILDINGS. II. Distributed Loads upon Southern-pine Beams Sufficient to Produce Standard Limit of Deflection. "5 «£ a a Depth of Beam, in inches. a" ■I»l« .|« 7 | 8 9 10|ll - M 14 |W | 16 Loac in pounds per foot of Span 5 6 7 8 9 3 2 10 7 5 4 23 16 12 9 7 6 44 31 23 17 14 11 9 77 53 39 30 24 19 16 13 11 122 85 62 48 38 30 25 21 18 16 14 182 126 93 71 56 46 38 32 27 23 20 18 16 259 180 132 101 80 65 54 45 38 33 29 25 22 20 18 247 181 139 110 89 73 62 53 45 40 35 31 27 25 22 20 241 185 146 118 98 82 70 60 53 46 41 37 33 30 27 24 22 240 190 154 127 107 91 78 68 60 53 47 43 38 35 32 29 27 25 305 241 195 16! 136 116 100 87 76 68 60 54 49 44 40 37 34 31 301 244 202 169 144 124 108 95 84 75 68 61 55 50 46 42 39 300 248 208 178 153 133 117 104 93 83 75 68 62 57 52 48 301 253 215 186 162 147 126 112 101 91 83 75 69 63 58 .0300 .0432 .0588 .0768 .0972 in .1200 ii .1452 i?, .1728 H .2028 14 .2352 15 .2700 16 .3072 17 .3468 18 3888 19 .4332 ?n .4800 71 .5292 ?? .5808 ?3 .6348 74 .6912 75 .7500 Maximum Spans for 1, 2 and 3 Inch Plank. (Am. Mach., Feb. 11, 1904.) — Let w = load per sq. ft.; I = length in ins.; W = wl/12; S =• safe fiber stress, using a factor of safety of 10; b = width of plank; d = thickness: p = deflection, E = coefficient of elasticity, / = moment of inertia = V12 bd 3 . Then Wl/S = Sbd 2 /6; s = 5 Wl 3 h- 384 EI. Taking S at 1200 lbs., E at 850,000 and s = I -*■ 360 for long-leaf yellow pine, the following figures for maximum span, in inches, are obtained: Uniform load, lbs. per sq. ft. . 40 1 in nlank i For strength . . 75 1-m. plank | For deflection . 37 9 in n i an vf For strength.. 151 2-111 • plank \ For deflection . 75 q in nla nk I For Strength . . 227 d-in. piank j For deflection . 113 For white oak S mav be taken at 1000 and E at 550,000; for Canadian spruce, S = 800, E = 600,000; for hemlock, S = 600, E = 450,000. 60 80 100 150 200 250 300 61 33 53 30 48 28 39 24 33 22 123 66 107 60 96 55 78 48 67 44 60 41 55 38 185 99 161 90 144 83 117 73 101 66 91 61 83 58 COST OF BUILDINGS. Approximate Cost of Mill Buildings. — Chas. T. Main (Eng. News, Jan. 27, 1910) gives a series of diagrams of the cost in New England Jan., 1910. per sq. ft. of floor space of different sizes of brick mill build- ings, one to six stories high, of the type known as "slow-burning," cal- culated for total floor loads of about 75 lbs. per sq. ft. Figures taken from the diagrams are given in the table below. The costs include ordinary foundations and plumbing, but no heating, sprinklers or lighting. MILL BUILDINGS. 1343 Cost of Brick Mill Buildings per sq. ft. of Floor Area. Length, feet. 50 100 150 200 250 300 350 400 500 One Story. Width 25 ft. $1.90 $1.66 $1.58 $1.54 $1.51 $1.49 $1.48 $1.47 $1.46 50 1.52 1.29 1.21 1.18 1.16 1.15 1.14 1.13 1.13 75 1.41 1.21 1.12 1.08 1.06 1.04 1.03 1.02 1.02 125 1.32 1.09 1.02 0.98 0.96 0.94 0.94 0.93 0.92 25 2.00 1.62 1.52 1.47 1.44 1.41 1.39 1.38 1.36 50 1.50 1.21 1.13 1.09 1.06 1.05 1.04 1.03 1.02 75 1.34 1.08 1.01 0.97 0.94 0.92 0.92 0.91 0.90 125 1.22 0.97 0.90 0.86 0.84 0.82 0.81 0.80 0.86 Three Stories. 25 1.98 1.57 1 47 1.42 1.39 1.38 1.36 1.35 1.34 50 1.47 1.17 1.07 1.03 1.01 1.00 0.98 0.98 0.98 75 1.30 1.05 0.98 0.94 0.91 0.89 0.88 0.87 0.86 125 1.18 0.93 0.86 0.82 0.80 0.78 0.77 0.76 0.76 Four Stories. 25 2.00 1.61 1.50 1.45 1.42 1.40 1.38 1.37 1.36 50 1.38 1.17 1.10 1.05 1.02 1.00 LOO 0.99 0.98 75 1.32 1.08 97 0.93 0.90 0.88 0.88 0.87 0.87 125 1.20 0.93 0.85 0.81 0.78 0.77 0.76 0.75 0.74 25 2.10 1 7?. 1.57 1.51 1.48 1.46 1.44 1.43 1.42 50 1.53 1.21 1.12 1.08 1.05 1.04 1.03 1.02 1.02 75 1.35 1.08 0.98 0.94 0.92 0.90 0.89 0.88 0.86 125 1.22 0.96 0.86 0.82 0.79 0.78 0.77 0.76 0.76 The cost per sq. ft. of a building 100 ft. wide will be about midway between that of one 75 ft. wide and one 125 ft. wide, and the cost of a five- story building about midway between the costs of a four- and a six-story. The data for estimating the above costs are as follows: Stories High. 1 2 3 4 5 6 Foundations, includ- ) o, lt< ,: j_ wa u„ Brick walls, cost per ) Outside walls. . sq. ft. of surface. . . J Inside walls $2.00 1.75 0.40 0.40 $2.90 2.25 0.44 0.40 $3.80 2.80 0.47 0.40 $4.70 3.40 0.50 0.43 $5.60 3.90 0.53 0.45 $6.50 4.50 0.57 0.47 Columns, including piers and castings, cost each $15. Assumed Height of Stories. — From ground to first floor, 3 ft. Buildings 25 ft. wide, stories 13 ft. high; 50 ft. wide, 14 ft. high; 75 ft. wide, 15 ft. high; 100 ft. and 125 ft. wide, 16 ft. high. Floors, 32 cts. per sq. ft. of gross floor space not including columns. Columns included, 38 cts. Roof, 25 cts. per sq. ft., not including columns. Columns included, 30 cts. Roof to project 18 ins. all around buildings. Stairways, including partitions*, $100 each flight. Two stairways and one elevator tower for buildings up to 150 ft. long; two stairways and two elevator towers for buildings up to 300 ft. long. In buildings over two stories, three stairways and three elevator towers for buildings over 300 ft. long. 1344 ELECTRICAL ENGINEERING. In buildings over two stories, plumbing $75 for each fixture including piping and partitions. Two fixtures on each floor up to 5000 sq. ft. of floor space and one fixture for each additional 5000 sq. ft. of floor or fraction thereof. Modifications of the above Costs: 1. If the soil is poor or the conditions of the site are such as to require more than ordinary foundations, the cost will be increased. 2. If the building is to be used for ordinary storage purposes with low stories and no top floors, the cost will be decreased from about 10% for large low buildings to 25% for small high ones, about 20% usually being a fair allowance. 3. If the building is to be used for manufacturing and is substantially built of wood, the cost will be decreased from about 6% for large one- story buildings to 33% for high small buildings; 15% would usually be a fair allowance. 4. If the building is to be used for storage with low stories and built substantially of wood, the cost will be decreased from 13% for large one-story buildings to 50% for small high buildings; 30% would usually be a fair allowance. 5. If the total floor loads are more than 75 lbs. per sq. ft. the cost is increased. 6. For office buildings, the cost must be increased to cover architectural features on the outside and interior finish. Reinforced-concrete buildings designed to carry floor loads of 100 lbs. per sq. ft. or less will cost about 25% more than the slow-burning type of mill construction. ELECTRICAL ENGINEERING. STANDARDS OF MEASUREMENT. C.G.S. (Centimeter, Gramme, Second) or " Absolute " System of Physical Measurements: Unit of space or distance = 1 centimeter, cm. ; Unit of mass = 1 gramme, gm.; Unit of time = 1 second, s.; Unit of velocity = space -f- time = 1 centimeter in 1 second; Unit of acceleration = change of 1 unit of velocity in 1 second ; Acceleration due to gravity, at Paris, = 9S1 centimeters in 1 second; Unit of force = 1 dyne = ^- gramme = -°Qg046 lb. = 0.000002247 lb. A dyne is that force which, acting on a mass of one gramme during one second, will give it a velocity of one centimeter per second. The weight of one gramme in latitude 40° to 45° is about 980 dynes, at the equator 973 dynes, and at the poles nearly 984 dynes. Taking the value of g, the acceleration due to gravity, in British measures at 32.185 feet per second at Paris, and the meter = 39.37 inches, we have 1 gramme = 32.185 X 12 ~ 0.3937 = 981.00 dynes. Unit of work = 1 erg =1 dyne-centimeter = 0.00000007373 ft.-lb.; Unit of power = 1 watt = 10 million ergs per second, = 0.7373 foot-pound per second, = 0^73 = _L of 1 horse-power =0.00134 H.P. 550 746 * C.G.S. unit magnetic pole is one which reacts on an equal pole at a centimeter's distance with the force of 1 dyne. C.G.S. unit of magnetic field strength, the gauss, is the intensity of field which surrounding unit pole acts on it with a force of 1 dyne. C.G.S. unit of electro-motive force = the force produced by the cutting of a field of 1 gauss intensity at a velocity of 1 centimeter per second (in a direction normal to the field and to the conductor) by 1 centimeter of conductor. The volt is 100,000,000 times this unit. C.G.S. unit of electrical current = the current in a conductor (located in a plane normal to the field) when each centimeter is urged across a magnetic field of 1 gauss intensity with a force of 1 dyne. One-tenth of this is the ampere. STANDARDS OF MEASUREMENT. 1345 The C.G.S. unit of quantity of electricity is that represented by the flow of 1 C.G.S. unit of current for 1 second. One-tenth of this is the coulomb. The Practical Units used in Electrical Calculations are: Ampere, the unit of current strength, or rate of how, represented by /. Volt, the unit of electro-motive force, electrical pressure, or difference of potential, represented by E. Ohm, the unit of resistance, represented by R. Coulomb (or ampere-second), the unit of quantity, Q. Ampere-hour = 3600 coulombs, Q'. Watt (ampere- volt, or volt-ampere), the unit of power, P. Joule (volt-coulomb), the unit of energy or work, W. Farad, the unit of capacity, represented by C. Henry, the unit of inductance, represented by L. Using letters to represent the units, the relations between them may be expressed by the following formulae, in which t represents one second and T one hour: /=|. Q = It, Q'=IT, C=§. W=QE, P=IE. As these relations contain no coefficient other than unity, the letters may represent any quantities given in terms of those units. For exam- ple, if E represents the number of volts electro-motive force, and R the number of ohms resistance in a circuit, then their ratio E -r- R will give the number of amperes current strength in that circuit. The above six formulae can be combined by substitution or elimination, so as to give the relations between any of the quantities. The most important of these are the following: EI E 2 ^s atl! g -ij: 2 .£&' a S 3..J a£ cw £'*a a •a S g+? P ! o p • ag . S o5 d • < o -i w£ "a £ is -a „ 5 d^,r, j a — £ -^5 a a '3 »-^> Sjn f? a o o . o3 o'oijgd «N t-.' as iS o e t* X 3 93 Q,° 5 a +> O 1348 ELECTRICAL ENGINEERING. H units is one which acts with H dynes on unit pole, or H lines per square centimeter. A unit magnetic pole has 4?r lines of force proceeding from it. Maxwell = unit of magnetic flux, is the amount of magnetism passing through a square centimeter of a field of unit density. Symbol, . In non-magnetic materials a unit of intensity of flux is the same as unit intensity of field. The name maxwell is given to a unit quantity of flux, and one maxwell per square centimeter in non-magnetic materials is the same as the gauss. In magnetic materials the flux produced by the molecular magnets is added to the field (Norris). Magnetic Flux, <£, is equal to the average field intensity multiplied by the cross-sectional area. The unit is the maxwell. Maxwells per square inch = gausses X 6.45. Magnetic Induction, symbol B, is the flux or the number of magnetic lines per unit of area of cross-section of magnetized material, the area being at every point perpendicular to the direction of the flux. It is equal to the product of the field intensity, H, and the permeability, n. Gilbert = unit of magnetomotive force, is the amount of M.M.F. that would be produced by a coil of 10 -h 4?r or 0.7958 ampere-turns. Symbol F. The M.M.F. of a coil is equal to 1.2566 times the ampere-turns. If a solenoid is wound with 100 turns of insulated wire carrying a current of 5 amperes, the M.M.F. exerted will be 500 ampere-turns X 1.2566 == 628.3 gilberts. Oersted = unit of magnetic reluctance; it is the reluctance of a cubic centi- meter of an air-pump vacumm. Symbol, R. Reluctance is that quantity in a magnetic circuit which limits the flux under a given M.M.F. It corresponds to the resistance in the electric cir- cuit. Permeance is the reciprocal of reluctance. The reluctivity of any medium is its specific reluctance, and in the C.G.S. system is the reluctance offered by a cubic centimeter of the body between opposed parallel faces. The reluctivity of nearly all substances, other than the magnetic metals, is sensibly that of vacuum, is equal to unity, and is independent of the flux density. Permeability is the reciprocal of magnetic reluctivity. It is a number and the symbol is n. Materials differ in regard to the resistance they offer to the passage of lines of force; thus iron is more permeable than air. The permeability of a substance is expressed bv a coefficient, n., which denotes its relation to the permeability of air, which is taken as 1. If H = number of mag- netic lines per square centimeter which will pass through an air-space between the poles of a magnet, and B the number of lines which will pass through a certain piece of iron in that space, then n = B -v- H. The permeability varies with the quality of the iron, and the degree of satura- tion, reaching a practical limit for soft wrought iron when B= about 18,000 and for cast iron when B = about 10,000 C.G.S. lines per square The permeability of a number of materials may be determined by means of the table on page 1384. ANALOGIES BETWEEN THE FLOW OF WATER AND ELECTRICITY. Water. Electricity. Head, difference of level, in feet. \ Volts; electro-motive force; differ- Difference of pressure, lbs. per sq. in. J ence of potential ; E. or E.M.F. Resistance of pines, apertures, etc., 1 Ohms, resistance, R. Increases di- increases with length of pipe, with rectly as the length of the conduc- contractions, roughness, etc.: de- \ tor or wire and inversely as its sec- creases with increase of sectional tional area, R <» I -f- ,s. It varies area. I with the nature of the conductor. Rate of flow, as cubic ft. per second, 1 Amperes: current; current strength; gallons per min., etc., or volume intensity of current; rate of flow; divided by the time. In the min- [ 1 ampere = 1 coulomb per second, ing regions sometimes expressed Amr>pr^— volts • r— — • Tf — TJ? in " miners' inches. " J Am P eres ~ ohms - l ~ R • *-■"*• ELECTRICAL RESISTANCE. 1349 ANALOGIES BETWEEN THE FLOW OF WATER AND ELECTRICITY — Continued. Water. Quantity, usually measured in cubic ft. or gallons, but is also equiva- lent to rate of flow X time, as cu. ft. per second for so many hours. Work, or energy, measured in foot- pounds; product of weight of fall- ing water into height of fall; in pumping, product of quantity in cubic feet into the pressure in lbs. per square foot against which the water is pumped. Power, rate of work. Horse-power = ft.-lbs. of work in 1 min. ~ 33,000. In water flowing in pipes, rate of flow in cu. ft. per second X resist- ance to the flow in lbs. per sq. ft. -r- 550. Electricity? Coulomb, unit of quantity, Q, — rate of flow X time, as ampere- seconds. 1 ampere-hour = 3600 coulombs. ,Joule, volt-coulomb, W, the unit of work, = product of quantity by the electro-motive force = volt- ampere-second. 1 joule = 0.7373 foot-pound. If C (amperes) = rate of flow, and E (volts) = difference of pressure between two points in a circuit, energy expended = IEt, = PRt. Watt, unit of power, P, = volts X amperes, = current or rate of flow X difference of potential. 1 watt = 0.7373 foot-pound per sec. = 1746 of a horse-power. ELECTRICAL RESISTANCE. Laws of Electrical Resistance. — The resistance, R, of any con- ductor varies directly as its length, I, and inversely as its sectional area, s, or R oo l h- s. If r = the resistance of a conductor 1 unit in length and 1 square unit in sectional area, R = rl -=- s. The common unit of length for electrical calculations in English measure is the foot, and the unit of area of wires is the circular mil = the area of a circle 0.001 in. diameter. 1 mil-foot = 1 foot long 1 circ.-mil area. Resistance of 1 mil-foot of soft copper wire at 51° F. = 10 international ohms. Example. — What is the resistance of a wire 1000 ft. long, 0.1 in. diam.? 0.1 in. diam. = 10,000 circ. mils. R = rl -r- 8 = 10 X 1000 -4- 10,000 = 1 ohm. Specific resistance, also called resistivity, is the resistance of a material of unit length and section as compared with the resistance of soft copper. Conductivity is the reciprocal of specific resistance, or the relative conducting power compared with copper taken at 100. Relative Conductivities of Different Metals at 0° and 100° C. (Matthiessen.) Conductivities. Metals. Conductivities. Metals. At 0°C. At32°F. At 100° C. At 212° F. At 0°C. At 32° F. At 100° C. At 212° F. 100 99.95 77.96 29.02 23.72 18.00 16.80 71.56 70.27 55.90 20.67 16.77 Tin 12.36 8.32 4.76 4.62 1.60 1.245 8 67 Copper, hard .... Gold, hard. Zinc, pressed .... 5 86 Arsenic Antimony Mercury, pure. . Bismuth 3.33 3.26 0.878 Resistance of Various Metals and Alloys. — Condensed from a table compiled by H. F. Parshall and H. M. Hobart from different authori- ties. R = resistance in ohms per mil foot = resistance per centimeter cube x 6.015. C=«= percent increase of resistance per degree C. 1350 ELECTRICAL ENGINEERING. Aluminum, 99% pure Aluminum, 94; copper, 6.. Al. bronze, Al 10; Cu, 90.. Antimony, compressed. . . Bismuth, compressed Cadmium, pure Copper, annealed, (D) Copper, annealed, (M) . . . Copper, 88; silicon, 12 Copper, 65.8; zinc, 34.2. . . . Copper, 90; lead, 10 Copper, 97; aluminum, 3. . Cu, 87; Ni ,6.5;A1, 6.5 Copper, 65; nickel, 25 Cu, 70; manganese, 30 German silver Cu, 60; Zn, 25; Ni, 15.... Gold, 99.9% pure Gold, 67; silver, 33 Iron, very pure. R C 15.4 0.423 17.4 .381 75.5 .105 211 .389 780 .354 60 .419 9.35 .428 9.54 .388 17.7 37.8 .158 31.7 53.0 .090 89.5 .065 205 .019 605 .004 180 .036 13.2 .377 61.8 .065 54.5 .625 White cast iron Gray cast iron Wrought iron , Soft steel, C, 0.045 Manganese steel, Mn, 12. Nickel steel, Ni, 4.35 Lead, pure Manganin, Cu, 84; Mn, 12;Ni, 4 Cu, 80.5;Mn,3;Ni, 16.5 Cu, 79.5 ;Mn, 19.7; Fe,0.{ Mercury , Nickel Palladium, pure Platinum, annealed Platinum, 67; silver, 33 . . . Phosphor bronze Silver, pure , Tin, pure , Zinc, pure 340 684 82.8 63 401 177 123 287 294 393 566 73.7 61.1 539 145 33.6 8.82 78.5 34.5 .127 .201 .411 .000 .000 .000 .072 .62 .354 .247 .133 .394 .400 .440 .406 (D) Dewarand Fleming; (M) Matthiessen. Conductivity of Aluminum. — J. W. Richards (Jour. Frank.. Inst, Mar., 1897) gives for hard-drawn aluminum of purity 98.5, 99.0, 99.5, and 99.75% respectively a conductivity of 55, 59, 61, and 63 to 64%, copper being 100%. The Pittsburg Reduction Co. claims that its purest aluminum has a conductivity of over 64.5%. (Eng'g News, Dec. 17, 1896.) German Silver. — The resistance of German silver depends on its composition. Matthiessen gives it as nearly 13 times that of copper, with a temperature coefficient of 0.0004433 per degree C. Weston, how- ever (Proc. Electrical Congress, 1893, p. 179), has found copper-nickel- zinc alloys (German silver) which had a resistance of nearly 28 times that of copper, and a temperature coefficient of about one-half that given by Matthiessen. Conductors and Insulators in Order of their Value. (non-conductors). Ebonite Gutta-percha India-rubber Silk Dry paper Parchment Dry leather Porcelain Oils According to Culley, the resistance of distilled water is 6754 million times as great as that of copper. Impurities in water decrease its resist- ance. Resistance Varies with Temperature. — For every degree Centi- grade the resistance of copper increases about 0.4%, or for every degree F. 0.2222%. Thus a piece of copper wire having a resistance of 10 ohms at 32° would have a resistance of 11.11 ohms at 82° F. The following table shows the amount of resistance of a few substances used for various electrical purposes by which 1 ohm is increased by a rise of temperature of 1° C. I Gold, silver 0.00065 Cast iron , 0.00080 I Copper 0.00400 CONDUCTORS. INSULATORS All metals Dry air Well-burned charcoal Shellac Plumbago Paraffin Acid solutions Amber Saline solutions Resins Metallic ores Sulphur Animal fluids Wax Living vegetable substances Jet Moist earth Glass Water Mica Platinoid 0.00021 Platinum silver 0.00031 German silver (see above).. 0.00044 I DIRECT ELECTRIC CURRENTS. 1351 Annealing. — Resistance is lessened by annealing. Matthiessen gives the following relative conductivities for copper and silver, the comparison being made with pure silver at 100° C: Metal. Temo. C. Hard. Annealed. R,atio. Copper 11° 95.31 97.83 1 to 1 .027 Silver 14.6° 95.36 103.33 1 to 1 .084 Dr. Siemens compared the conductivities of copper, silver, and brass with the following results. .Ratio of hard to annealed: Copper.... 1 to 1 .058 Silver. .. .1 to 1 .145 Brass. .. .1 to 1 .180 Standard of Resistance of Copper Wire. (Trans. A. I. E. E., Sept. and Nov., 1890.) — Matthiessen's standard is: A hard-drawn copper wire 1 meter long,, weighing 1 gramme, has a resistance of 0.1469 B.A. unit at 0° C. Relative conducting power (Matthiessen): silver, 100; hard or unannealed copper, 99.95; soft or annealed copper, 102.21. Con- ductivity of copper at other temperatures than 0° C, C t =C (1 — 0.00387 t + 0.000009009 t 2 ). The resistance is the reciprocal of the conductivity, and is R t = R d (1 + 0.00387 t + 0.00000597 t 2 ). The shorter formula R t = R Q (1 + 0.00406 is commonly used. , A committee of the Am. Inst. Electrical Engineers recommend the following as the most correct form of the Matthiessen standard, taking 8.89 as the sp. gr. of pure cooper: A soft copper wire 1 meter long and 1 mm. diam. has an electrical resistance of 0.02057 B.A. unit at 0° C. From this the resistance of a soft copper wire 1 foot long and 0.001 in. diam. (mil-foot) is 9.720 B.A. units at 0.° C. \ Standard Resistance at 0° C. B.A. Units. Legal Ohms. Internat. Ohms. Meter-millimeter, soft copper 0.02057 0.02034 0.02029 Cubic centimeter " 0.000001616 0.000001598 0.000001593 Mil-foot " 9.720 9.612 9.590 1 mil -ft. of soft copper at 10°. 22 Cor 50°. 4 F. 10. 9.977 " " " " r ' " 15°.5 " 59°. 9 F. 10.20 10.175 " " " " " " 23°.9 " 75° F. 10.53 10.505 Hard-drawing and annealing are found to produce proportional changes in the conductivity and the temperature coefficient. The range of con- ductivity of numerous samples representative of the copper now in com- mon use for electrical purposes is from 94.5% to 101.8% (on the basis of 100% corresponding to 1.7213 micro-ohms per centimeter-cube, at 20°C. Using this result, a measurement of the conductivity of a sample gives also its temperature coefficient. Thus. 020 (in the formula, R^ — R20 [1 + a w (t - 20)] for a sample of copper is given by multiplying 0.00393 by the percentage conductivitv. The value assumed by the Am. Inst. El. En., Oq = 0.0042, or ao = 0.00387, is the true temperature coefficient for copper of 98.6% conductivity. (J. H. Dellinger, Elec. Rev., May 7, 1910.) For tables of the resistance of copper wire, see pages 1357 and 1358, also page 240. Taking Matthiessen's standard of pure copper as 100%, some refined metal has exhibited an electrical conductivity equivalent to 103%. Matthiessen found that impurities in copper sufficient to decrease its density from 8.94 to 8.90 produced a marked increase of electrical resist- ance. DIRECT ELECTRIC CURRENTS. Ohm's Law. — This law expresses the relation between the three fundamental units of resistance, electrical pressure, and current. It is: _, L electrical pressure , E , „ ,„ A E Current ^ resistance ; 7= R : whence * = /«. and B - r 1352 ELECTRICAL ENGINEERING. In terms of the units of the three quantities, . volts .■ ; volts Amperes = —r ; volts = amperes X ohms; ohms = — • ohms amperes Examples: Simple Circuits. — 1. If the source has an effective electrical pressure of 100 volts, and the resistance is two ohms, what is the current? E = R ~~ 2. What pressure will give a current of 50 amperes through a resistance of 2 ohms? E = IR = 50 X 2 = 100 volts. 3. What resistance is required to obtain a current of 50 amperes when the pressure is 100 volts? R = E + I = 100 -s- 50 = 2 ohms. Ohm's law applies equally to a complete electrical circuit and to any part thereof. Series Circuits. — If conductors are arranged one after the other they are said to be in series, and the total resistance of the circuit is the sum of the resistances of its several parts. Let A, Fig. 195, be a source of current, such as a battery or generator, producing a difference of potential or E.M.F. of 120 volts, measured across ab, and let the circuit contain four conductors whose resistances, n, ri, r%, r 4 , are 1 ohm each, and three a ri /-\ r» s-\ other resistances, Ri, R2, R3, each 2 ohms. The 1 -* — ( ) — — ( h total resistance is 10 ohms, and by Ohm's law S: R Ro tne current I = E + R = 120 + 10 = 12 ana- 's- A - 1 2 r 3 p ereS- This current is constant throughout the I ^- ^ circuit, and a series circuit is therefore one of i: if. \_) constant current. The drop of potential in the * R whole circuit from a around to b is 120 volts, F IG 195 or E = RI. The drop in any portion depends on the resistance of that portion; thus from a to Ri the resistance is 1 ohm, the constant current 12 amperes, and the drop 1 X 12 = 12 volts. The drop in passing through each of the resistance Ri, R2, #3 is 2 X 12 = 24 volts. Parallel, Divided, or Multiple Circuits. — Let B, Fig. 196, be a generator producing an E.M.F. of 220 volts across the terminals ab. The current is divided, so that part flows through the main wires ac and part through the "shunt" s, having a resistance of 0.5 ohm. Also the current has three paths between c and d, viz., through the three resistances in parallel Sg Ri, R2, R3, of 2 ohms each. Consider that the resistance of the wires is so small that it may be neglected. Let the con- ductances of the four paths be repre- sented by C s . Ci, C 2> Cs. The total Fig. 196. conductance is C s + C t + Ci + Cs = C and the total resistance R =• 1 -*■ C. The conductance of each path is the reciprocal of its resistance, the total conductance is the sum of the separate conductances, and the resistance of the combined or "parallel" paths is the reciprocal of the total conductance. *=H6VH4)= i+3 - 5=0 - 286ohm - The current I = E -*■ R = 770 amperes. Conductors in Series and Parallel. — Let the resistances in parallel be the same as in Fig. 196, with the additional resistance of 0.1 ohm in each of the six sections of the main wires, ac, bd, etc., in series. The voltage across ab being 220 volts, determine the drop in voltage at the several points, the total current, and the current through each path. The problem is somewhat complicated. It may be solved as follows: Consider first the points eg; here there are two paths for the current, efgh and eg. Find the resistance and the conductance of each and the total resistance (the reciprocal of the joint conductance) of the parallel DIRECT ELECTRIC CURRENTS. 1353 paths. Next consider the points cd; here there are two paths — one through e and the other through cd. Find the total resistance as before. Finally consider the points ab\ here there are two paths — one through c, the other through s. Find the conductances of each and their sum. The product of this sum and the voltage at ab will be the total amperes of current, and the current through any path will be proportional to the conductance of that path. The resistances, R, and conductances, C, of the several paths are as follows: R C R a of efRzhg = 0.1 + 2 + 0.1 = 2.2 0.4545 R b of eR 2 g = 2 0.5 Joint R c = 1.048 0.9545 R d oice+ dg+ R c =1.248 0.8013 R e of cRid «= 2 0.5 Joint R/ = 0.7687 1.3013 R g of ac+bd+ Rf = 0.9687 1.0332 Rh of s = 0.5 2 Joint R a + R h = 0.330 3.0332 Total current = 220 X 3.0332 = 667.3 amperes. Current through s = 220 X 2 = 440 amp.; through c = 227.3 amp. "c.Rid = 227.3 X 0.5 -f- 1.3013 = 87.34 amp. e = 227.3 X 0.8013 -f- 1.3013 = 139.96 " " eR?g = 139.96 X 0.5 h- 0.9545 = 73.31 " " fRz = 139.96 X 0.4545 -H 0.9545 = 66.65 " The drop in voltage in any section of the line is found by the formula E — RI, R being the resistance of that section and / the current in it. As the R of each section is 0.1 ohm we find E for ac and bd each = 22.7 volts, for ce and dg each 14.0 volts, and for ef and gh each 6.67 volts. The voltage across cd is 220 - 2X 22.7 = 174.6 volts; across eg, 174.6- 2 X 14.0 = 146.6, and across fh 146.6 - 2 X 667 = 133.3 volts. Taking these voltages and the resistances R\, R2, R3, each 2 ohms, we find from J - E -*- R the current through each of these resistances 87.3, 73.3, and 66.65 amperes as before. Internal Resistance. — In a simple circuit we have two resistances, that of the circuit R and that of the internal parts of the source of electro- motive force, called internal resistance, r. The formula of Ohm's law when the internal resistance is considered is / = E ■*■ (R + r). Power of the Circuit. — The power, or rate of work, in watts = ' current in amperes X electro-motive force in volts = / X E. Since / = E -i- R, watts = E 2 -r- R = electro-motive force 2 4- resistance. Example. — What H.P. is required to supply 100 lamps of 40 ohms resistance each, requiring an electro-motive force of 60 volts? E 2 60 2 The number of volt-amperes for each lamp is -=- = — , 1 volt-ampere 60 2 -0.00134 H.P.; therefore — X 100 X 0.00134 = 12 H.P. (electrical) very nearly. Electrical, Brake, and Indicated Horse-power. — The power given by a dynamo = volts X amperes -f- 1000 = kilowatts, kw. Volts X out amperes -=- 746 = electrical horse-power, E.H.P. The power put into a dynamo shaft by a direct-connected engine or other prime mover is called the shaft or brake horse-power, B.H.P. If ei is the efficiency of the dynamo, B.H.P. = E.H.P. -f- e\. If e<> is the mechanical efficiency of the engine, the indicated horse-power, I. H.P. = brake H.P. ~ ei = E.H.P. -~- (61 X 62). 1354 ELECTRICAL ENGINEERING. If ex and e% each = 91.5%, I.H.P. = E.H.P. X 1.194 = kw. X 1.60. In direct-connected units of 250 kw. or less the rated H.P. of the engine is commonly taken as 1.6 X the rated kw. of the generator. Electric motors are rated at the H.P. given out at the pulley or belt. H.P. of motor = E.H.P. supplied X efficiency of motor. Heat Generated by a Current. — Joule's law shows that the heat developed in a conductor is directly proportional, 1st, to its resistance; 2d, to the square of the current strength; and 3d, to the time during which the current flows, or H = PRt. Since I = E + R, PRt = ^IRt = EIt = E^t = ~- Or, heat = current 2 X resistance X time — electro-motive force X current X time. ■= electro-motive force 2 X time -*- resistance. Q = quantity of electricity flowing = It = (Et ~ R). H = EQ; or heat = electro-motive force X quantity. The electro-motive force here is that causing the flow, or the difference in potential between the ends of the conductor. The electrical unit of heat, or "joule" = 10 7 ergs = heat generated in one second by a current of 1 ampere flowing through a resistance of one ohm = 0.239 gramme of water raised 1° C. H = PRt X 0.239 gramme calories = PRt X 0.0009478 British thermal units. In electric lighting the energy of the current is converted into heat in the lamps. The resistance of the lamp is made great so that the required quantity of heat may be developed, while in the wire leading to and from the lamp the resistance is made as small as is commercially practicable, so that as little energy as possible may be wasted in heating the wire. Heating of Conductors. (From Kapp's Electrical Transmission of Energy.) — It becomes a matter of great importance to determine before- hand what rise in temperature! is to be expected in each given case, and if that rise should be found -o be greater than appears safe, provision must be made to increase the rate at which heat is carried off. This can gen- erally be done by increasing the superficial area of the conductor. Say we have one circular conductor of 1 square inch area, and find that with 1000 amperes flowing it would become too hot. Now by splitting up this conductor into 10 separate wires each one-tenth of a square inch cross- sectional area, we have not altered the total amount of energy trans- formed into heat, but we have increased the surface exposed to the cooling action of the surrounding air in the ratio of 1 : Vio, and therefore the ten thin wires can dissipate more than t-hree times the heat, as compared with the single thick wire. Prof. Forbes states that an insulated wire carries a greater current with- out overheating than a bare wire if the diameter be not too great. Assum- ing the diameter of the cable to be twice the diam. of the conductor, a greater current can be carried in insulated wires than in bare wires up to 1.9 inch diam. of conductor. If diam. of cable = 4 times diam. of con- ductor, this is the case up to 1.1 inch diam. of conductor. Heating of Bare Wires. — The following formula are given by Kennelly: T= ■*, X 90,000 +t; T = temperature of the wire and t that of the air, in Fahrenheit degrees; / — current in amperes, d = diameter of the wire in mils. If we take T - t = 90° F., ^90 - 4.48, then d = 10 ^JP and I = ^d 3 + 1000. This latter formula gives for the carrying capacity in amperes of bare wires almost exactly the figures given for weather-proof wires in the Fire Underwriters' table, except in the case of Nos. 18 and 16, B. & S. gauge, for which the formula gives 8 and 11 amperes, respectively, instead of 5 and 8 amperes, given in the table. DIRECT ELECTRIC CURRENTS. 1355 Heating of Coils. — The rise of temperature in magnet coils due to the passage of current through the wire is approximately proportional to the watts lost in the coil per unit of effective radiating surface, thus: . PR I PR t being the temperature rise in degrees Fahr.; S, the effective radiating surface; and k a coefficient which varies widely, according to condition. In electromagnet coils of small size and power, k may be as large as 0.015. Ordinarily it ranges from 0.012 down to 0.005; a fair average is 0.007. The more exposed the coil is to air circulation, the larger is the value of k\ the larger the proportion of iron to copper, by weight, in the core and winding, the thinner the winding with relation to its dimension parallel with the magnet core, and the larger the "space factor" of the winding, the larger will be the value of k. The space factor is the ratio of the actual copper cross-section of the whole coil to the gross cross-section of copper, insulation, and interstices. Fusion of Wires. — W. H. Preece gives a formula for the current required to fuse wires of different metals, viz., I = aS, in which d is the diameter in inches and a a coefficient whose value for different metals is as follows: Copper, 10,244; aluminum, 7585; platinum, 5172; German silver, 5230; platinoid, 4750; iron, 3148; tin, 1462; lead, 1379; alloy of 2 lead and 1 tin, 1318. Allowable Carrying Capacity of Copper "Wires. (For inside wiring, National Board of Fire Underwriters' Rules.) B.&S. Circular Amperes. Circular Amperes. Gauge. Mils. Rubber Other In- Mils. Rubber Other In- Covered . sulation. Covered. sulation. 18 1,624 3 5 200,000 200 300 16 2,583 6 8 300,000 270 400 14 4,107 12 16 400,000 330 500 12 6,530 17 23 500,000 390 590 10 10,380 24 32 600,000 450 680 8 16,510 33 46 700,000 500 760 6 26,250 46 65 800,000 550 840 5 33,100 54 77 900,000 600 920 4 41,740 65 92 1,000,000 650 1,000 3 52,630 76 110 1,100,000 690 1,080 2 66,370 90 131 1,200,000 730 1,150 1 83,690 107 156 1,300,000 770 1,220 105,500 127 185 1,400,000 810 1,290 00 133,100 150 220 1 ,600,000 890 1,430 000 167,800 177 262 1,800,000 970 1,550 0000 211,600 . 210 312 2,000,000 1,050 1,670 Wires smaller than No. 14 B. & S. gauge must not be used except in fix- tures and pendant cords. The lower limit is specified for rubber-covered wires to prevent deteriora- tion of the insulation by the heat of the wires. For insulated aluminum wire the safe-carrying capacity is 84 per cent of that of copper wire with the same insulation. See pamphlets published by the National Board of Fire Underwriters, New York, for complete specifications and rules for wiring. Underwriters' Insulation. — The thickness of insulation required by the rules of the National Board of Fire Underwriters varies with the size of the wire, the character of the insulation, and the voltage. The thick- ness of insulation on rubber-covered wires carrying voltages up to 600 varies from 1/32 inch for a No. 18 B. & S. gauge wire to 1/8 inch for a wire of 1,000,000 circular mils. Weather-proof insulation is required to be slightly thicker. For voltages of over 600 the insidation is required to be at least V32 inch thick for all sizes from No. 14 B. & S. gauge to 500,000 mils and L/8 inch thick for larger sizes. 1356 ELECTRICAL ENGINEERING. Drop of Voltage of Wires with Currents Allowed by Underwriters* Rules, as in the above Table. Volts Volts drop per Volts Volts d rop per B.&S. drop per 1000 1000 ft. Circular Mils. drop per 1000 1000 ft. Gauge. Rubber Weather Rubber Weather feet. Covered . proof. feet. Covered. proof. 14 2.56 30.0 39.7 200,000 0.052 10.5 15.7 12 1.6 26.5 35.7 300,000 .035 9.5 14. 10 1.05 23.5 31.4 400,000 .026 8.7 13.8 8 .685 20.6 28.6 500,000 .021 8.2 12.4 6 .400 17.6 25.0 600,000 .018 7.9 11.7 5 , .316 16.6 23.6 700,000 .015 7.5 11.4 4 .252 15.8 22.5 800,000 .013 7.2 11.0 3 .200 14.8 21.4 900,000 .0118 7.0 13.8 2 .158 13.7 20. 1,000,000 .0105 6.8 10.5 1 .126 13.0 18.9 1,100,000 .0095 6.6 10.3 .100 12.7 17.7 1,200,000 .00875 6.3 9.9 00 .079 11.4 16.7 1,300,000 .00808 6.2 9.8 000 .063 10.8 16. 1,400,000 .0075 6.1 9.7 0000 .049 10.1 15. 1,600,000 .00655 5.84 9.4 1,800,000 .00582 5.65 9.1 2,000,000 .00524 5.5 8.8 Copper- wire Table. — The table on pages 1357 and 1358 is abridged from one computed by the Committee on Units and Standards of the Ameri- can Institute of Electrical Engineers {Trans., Oct., 1893). Wiring Table for Motor Service. Carrying Capacity in Amperes is Figured at 25% increased Capacity, as Required by the Underwriters. Safe Carrying Capacity in Amperes 9.6|13.6 20. 26. 36. 42.4 50.4 60. 3 70.4 2 80. 1 100 120 Wire Gauge No. B. and S . . . 14 12 10 8 6 5 4 00 Horse-power. Distance in Feet that the Differe Horse-powers can be Transmitted with a Loss of Oi At Volts. At amperes e Volt. 115 230 500 1/2 1 "l" ■-•■ 4 "71/2 10 ...... 26" 25 " 1.0 2.0 2.3 4.0 4.5 6.0 7.5 9.0 12.5 16.5 18.0 21.1 25.0 28.2 33.1 37.6 42.0 56.5 75.3 113.0 192 96 83 48 43 32 25 21 15 308 154 135 77 68 51 40 34 24 18 490 245 213 122 108 81 65 54 40 29 27 23 20 778 389 348 194 173 127 104 86 61 47 43 37 30 27 23 1232 616 535 308 273 205 164 137 100 76 68 58 50 43 37 32 29 780 680 390 346 260 208 173 125 96 86 77 62 55 47 41 38 960 834 480 426 320 258 213 153 118 106 91 76 68 58 51 45 34 1/2 608 540 405 328 270 194 147 135 115 97 86 76 64 58 43 32 780 700 520 416 347 250 189 173 146 125 110 94 83 73 55 41 985 875 656 525 438 315 239 219 186 157 140 119 104 93 70 52 1232 1095 821 657 547 394 298 273 233 197 174 148 131 116 87 65 43 V2 1 1395 1045 836 1 2 3 697 501 380 2 4 5 348 297 750 71/2 io" ...... 20 30 ?,?,?, 4 189 164 5 143 71/2 111 10 82 15 55 DIRECT ELECTRIC CURRENTS. 1357 ^rsle^^r^.^^^.l^^'^f^^<> — P>if«MAOi ^ISS??^2^£ OOOOSOOOOQOOOOOOOOOOOOOSOOOO 2^i^S!r^^^,^-,o o § § § 8 o o S o o o o S o o S.o © S © © © o © o o o o o o © o o § © o o S o o o S IslS =i o cd o o o cr . :.■ o S o o o o e ooooooooooooooSoooooc -orsv^poOfNO'Q^covO'A^iN^vo-oa: ■OQ? — ^^NOrsNOOirvQvO>piAO'^ , TNaO^«Ac>N IN«ONOC>iAONOONOrs3r^OO-N«r.-ONC>-«f>Oin^^C>'^rsN OQOOoSoOOOQOQOOOOOOOOOO ■ N^TinrNSNNO-OON- OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO---- — r^i^r^in ooooooooooooooooooooooooooooooobooooooooo OOOOOOOON^OC>'0-n , iA-QN^»tA«-t»A-»r>N^-tfMAOOOtCNOt^^- -•^O'lJ'OOMooo- r** >o »r» r-» cvj o ^o OOC0N>ONIS , Oc0a0N'O00C0O*tC>->0OO>0-pv0^C>OO--^a^NN "Bf*X&S!£i3§ >o oo o>o<«go-ogT o^oo-oooo»5ou;o 3 oo- o £. o«oc~ ©©.©©£© O^lft0-O , TO , TO^^O'S«»O7^-O*'«- "« ««?««•«• ELECTRIC TRANSMISSION, DIRECT CURRENTS 1359 ELECTRIC TRANSMISSION, DIRECT CURRENTS. Cross-section of Wire Required for a Given Current. — Let R = resistance of a given line of copper wire, in ohms; r = " "1 mil-foot of copper; L = length of wire, in feet ; e = drop in voltage between the two ends; / = current, in amperes; A = sectional area of wire, in circular mils; then /= ^ ; R = 7 ; R = r ~r ; whence A = R I A e The value of r for soft copper wire at 75° F. is 10.505 international ohms. For ordinary drawn copper wire the value of 10.8 is commonly taken, cor- responding to a conductivity of 97.2 per cent. For a circuit, going and return, the total length is 2L, and the formula becomes A = 21.6 IL -5- e, L here being the distance from the point of supply to the point of delivery. If E is the voltage at the generator and a the per cent of drop in the line, then e = Ea + 100, and A = 2160IL . aE P 91 fiO PT If P = the power in watts, = EI, then / = ~, and A = " • tL aE 1 If P k = the power in kilowatts, A = 2,160,000 P^L -*- aE 2 . If L m = the distance in miles and A c the area in circular inches, then A c = 6405 Pj c L m -*- aE 2 . If A s = area in square inches, A s = 5030 Pj c L m h- aE 2 . When the area in circular mils has been determined by either of these formulae reference should be made to the table of Allowable Capac- ity of Wires, to see if the calculated size is sufficient to avoid overheating. For all interior wiring the rules of the National Board of Fire Underwriters should be followed. See Appendix to Vol. II of " Crocker's Electric Lighting." Weight of Copper for a Given Power. — Taking the weight of a mil-foot of copper at 0.0000030271b., the weight of copper in a circuit of length 2 Land cross-section A, in circ. mils, is 0.000006054 LA lbs., = W. Substituting for A its value 2 160 PL -4- aE 2 we have W = 0.0130766 PL 2 -f- aE 2 ; P in watts, L in ft. W = 13.0766 P k L 2 -4- aE 2 ; P k in kilowatts, L in ft. 17 = 364,556,000 P k L 2 m + aE 2 ; P k in kilowatts, L m in miles. The weight of copper required varies directly as the power transmitted ; inversely as the percentage of drop or loss; directly as the square of the distance; and inversely as the square of the voltage. From the last formula the following table has been calculated: Weight of Copper Wire to Carry 1000 Kilowatts with 10% Loss. Distance in miles. 1 5 10 20 50 100 Volts. Weight in lbs. 500 145,822 36,456 9,114 1,458 365 91 3,645,560 911,390 227,848 36,456 9,114 2,278 570 1,000 2,000 5,000 10,000 20,000 40,000 60,000 3,645,560 911,390 145,822 36,456 9,114 2,278 1,013 3,645,560 593,290 145,822 36,456 9,114 4,051 3,645,560 911,390 227,848 56,962 25,316 3,645,560 911,390 227,848 101,266 In calculating the distance, an addition of about 5 per cent should be made for sag of the wires. 1360 ELECTRICAL ENGINEERING. Short-circuiting. — From the law 7 = E/R it is seen that with any pres- sure E, the current 7 will become very great if R is made very small. In short-circuiting the resistance becomes small and the current therefore great. Hence the dangers of short-circuiting a current. Economy of Electric Transmission. — Lord Kelvin's rule for the most economical section of conductor for a given voltage is that for which the annual interest on capital outlay is equal to the annual cost of energy wasted. Tables have been compiled by Professor Forbes and others in accordance with modifications of this rule. For a given entering horse-power the ques- tion is merely one as to what current density, or how many amperes per square inch of conductor, should be employed. Kelvin's rule gives about 393 amperes per square inch, and Professor Forbes's tables give a current density of about 380 amperes per square inch as most economical Bell (" Electric Transmission of Power") shows that while Kelvin's rule correctly indicates the condition of minimum cost in transmission for a given current and line, it omits many practical considerations and is inappli- cable to most power transmission work. Each plant has to be considered on its merits and very various conditions are likely to determine the line loss in different cases. Several cases are cited by Bell to show that neither Kelvin's law nor any modification of it is a safe guide in determining the proper allowance for loss of energy in the line. Wire Tables. — The tables on this and the following page show the relation between load, distance, and " drop " or loss by voltage in a two- wire direct-current circuit of any standard size of wire The tables are based on the formula (21.6 IL) -*- A ■= Drop in volts. 7 = current in amperes, L = distance in feet from point of supply to point of delivery, A = sectional area of wire in circular mils. The factors 7 and L are combined in the table, in the compound factor " ampere feet." Wire Table — Relation between Load, Distance, Loss, and Size of Conductor. Note. — The numbers in the body of the tables are Ampere-Feet, i.e., Amperes X Distance (length of one wire). See examples on next page. Table I. — 110-volt and 220-volt Two-wire Circuits. Wire Sizes; Line Loss in Percentage of the Rated Voltage; and Power B. & S. Gauge. Loss in Percentage of the Delivered Power. 110 V. 220 V. 1 U/2 2 3 4 5 6 1 8 10 0000 21,550 32,325 43,100 64,650 86,200 107,750 129,300 172,400 215,500 000 17,080 25,620 34,160 51,240 68,320 85,400 102,480 136,640 170,800 00 13,550 20,325 27,100 40,650 54,200 67,750 81,300 108,400 135,500 0000 10,750 16,125 21,500 32,250 43,000 53,750 64,500 86,000 107,500 000 1 8,520 12,780 17,040 25,560 34,080 42,600 51,120 68,160 85,200 00 2 6,750 10,140 13,520 20,280 27,040 33,800 40,560 54,080 67,600 3 5,360 8,040 10,720 16,080 21,440 26,800 32,160 42,880 53,600 1 4 4,250 6,375 8,500 12,750 17,000 21,250 25,500 34,000 42,500 2 5 3,370 5,055 6,740 10,110 13,480 16,850 20,220 26,960 33,700 3 6 2,670 4,005 5,340 8,010 10,680 13,350 16,020 21,360 26,700 4 7 2,120 3,180 4,240 6,360 8,480 10,600 12,720 16,960 21,200 5 8 1,680 2,520 3,360 5,040 6,720 8,400 10,800 13,440 16,800 6 9 1,330 1,995 2,660 3,990 5,320 6,650 7,980 10,640 13,300 7 10 1,055 1,582 2,110 3,165 4,220 5,275 6,330 8,440 10,550 8 11 838 1,257 1,675 2,514 3,350 4,190 5,028 6,700 8,380 9 12 665 997 1,330 1,995 2,660 3,320 3,990 5,320 6,650 10 13 527 790 1,054 1,580 2,108 2,635 3,160 4,215 5,270 11 .14 418 627 836 1,254 1,672 2,090 2,508 3,344 4,180 12 332 498 665 997 1,330 1,660 1,995 2,660 3,325 14 209 313 418 627 836 1,045 1,354 1,672 2,090 ELECTRIC TRANSMISSION, DIRECT CURRENTS. 1361 Table II. — 500, 1000, and 2000 Volt Circui ts. Wire Sizes; B. & S. Gauge. Line Loss in Percentage of the Rated Voltage; and Power Loss in Percentage of the Delivered Power. 500 V. 1000 V. 2000 V. 1 M/2 2 2V2 3 4 5 0000 000 00 1 2 3 4 5 6 7 8 9 10 11 12 0000 000 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 97,960 77,690 61,620 48,880 38,750 30,760 24,370 19,320 15,320 12,150 9,640 7,640 6,060 4,805 3,810 3,020 2,395 1,900 1,510 950 146,940 116,535 92,430 73,320 58,125 46,140 36,555 28,980 22,980 18,225 14,460 11,460 9,090 7,207 5,715 4,530 3,592 2,850 2,265 1,425 195,920 155,380 123,240 97,760 77,500 61,520 48,740 38,640 30,640 24,300 19,280 15,280 12,120 9,610 7,620 6,040 4,790 3,800 3,020 1,900 244,900 194,225 154,050 122,200 96,875 76,900 60,925 48,300 38,300 30,375 24,100 19,100 15,150 12,010 9,525 7,550 5,985 4,750 3,775 2,375 293,880 233,970 184,860 146,640 116,250 92,280 73,110 57,960 45,960 36,450 28,920 22,920 18,180 14,415 11,430 9,060 7,185 5,700 4,530 2,850 391,840 310,760 246,480 195,420 155,000 123,040 97,480 77,280 61,280 48,300 38,560 30,560 24,240 19,220 15,220 12,080 9,580 7,600 6,040 3,800 489,800 388,450 308,100 244,400 193,750 153,800 121,850 96,600 76,600 60,750 48,200 38,200 30,300 24,025 19,050 15,100 11,975 9,500 7 550 14 4 750 Examples in the Use of the Wire Tables. — 1. Required the maxi- mum load in amperes at 220 volts that can be carried 95 feet by No. 6 wire without exceeding \\% drop. Find No. 6 in the 220-volt column of Table I; opposite this in the \\% column is the number 4005, which is the ampere-feet. Dividing this by the required distance (95 feet) gives the load, 42.15 amperes. Example 2. A 500-volt line is to carry 100 amperes 600 feet with a drop not exceeding 5%; what size of wire will be required? The ampere-feet will be 100 X 600 = 60,000. Referring to the 5% column of Table II, the nearest number of ampere-feet is 60,750, which is opposite No. 3 wire in the 500-volt column. These tables also show the percentage of the power delivered to a line that is lost in non-inductive alternating-current circuits. Such circuits are obtained when the load consists of incandescent lamps and the circuit wires lie only an inch or two apart, as in conduit wiring. Efficiency of Electric Systems. — The efficiency of a system is the ratio of the power delivered by the electric motors at the distant end of the line to the power delivered to the dynamo-electric machines at the other end. The efficiency of a dynamo or motor varies with its load and with the size of machine, ranging about as follows for dynamos at full load: Kilowatts 30 50 100 200 500 1000 Efficiency % 90 91 92 93 94 95 For motors at full load the efficiences run about as follows: H.P. 1 2 5 10 20 50 75 100 Effy. % 75 80 85 88.5 90 91 91.5 91.6 The efficiency of both generators and motors decreases, at first very slowly and then more rapidly, as the load decreases. Each machine has its " characteristic " curve of efficiency, showing the ratio of output to input at different loads. The following is a rough approximation for direct-current machines: Decrease of efficiency at half-load, 3%; 1/4 load, 10% ; Vs load, 20 % ; Vi6 load, 50%. The loss in transmission, due to fall in 1362 ELECTRICAL ENGINEERING. Resistances of Pure Aluminum Wire.* Conductivity 62 in the Matthiesen Standard Scale. Pure aluminum weighs 167.111 pounds per cubic foot. of o Resistances at 70° F. « 6 Resistances at 7C °F. gfc 'i z ^ !« Ohms per 1000 Feet. Ohms .per Mile. Feet per Ohm. Ohms per Pound. Ohms per 1000 Feet. Ohms per Mile. Feet per Ohm. Ohms per Pound. 0000 0.07904 0.41730 12652. 0.00040985 19 12.985 68.564 77.05 11.070 000 .09966 .52623 10034. .00065102 20 16.381 86.500 61.06 17.595 00 .12569 .66362 7956. .0010364 21 20.649 109.02 48.43 27.971 .15849 .83684 6310. .0016479 22 26.025 137.42 38.44 44.450 1 .19982 1 .0552 5005. .0026194 23 32.830 173.35 30.45 70.700 2 .25200 1 .3305 3968. .0041656 24 41.400 218.60 24.16 112.43 3 .31778 1.6779 3147. . 0066250 25 52.200 275.61 19.16 178.78 4 .40067 2.1156 2496. .010531 26 65.856 347.70 15.19 284.36 5 .50526 2.6679 1975. .016749 27 83.010 438.32 12.05 452.62 6 .63720 3.3687 1569. .026628 28 104.67 552.64 9.55 718.95 7 .80350 4.2425 1245. .042335 29 132.00 697.01 7.58 1142.9 8 1.0131 5.3498 987.0 .067318 30 166.43 878.80 6.01 1817.2 9 1.2773 6.7442 783.0 .10710 31 209.85 1108.0 4.77 2888.0 10 1.6111 8.5065 620.8 .17028 32 264.68 1397.6 3.78 4595.5 11 2.0312 10.723 492.4 .27061 33 333.68 1760.2 3.00 7302.0 12 2.5615 13.525 390.5 .43040 34 420.87 2222.2 2.38 11627. 13 3.2300 17.055 309.6 .68437 35 530.60 2801.8 1.88 18440. 14 4.0724 21.502 245.6 1.0877 36 669.00 3532.5 1.50 29352. 15 5.1354 27.114 194.8 1.7308 37 843.46 4453.0 1.19 46600. 16 6.4755 34.190 154.4 2.7505 38 1064.0 5618.0 0.95 74240. 17 8.1670 43.124 122.5 4.3746 39 1341.2 7082.0 0.75 118070. 18 10.300 54.388 97.10 6.9590 40 1691.1 8930.0 0.59 187700. * Calculated on the basis of Dr. Matthiessen's standard, viz.: The re- sistance of a pure soft copper wire 1 meter long, having a weight of 1 gram = 0. 141729 International Ohm at 0° C. (From Aluminum for Electrical Conductors; Pittsburgh Reduction Co.) electrical pressure or " drop " in the line, is governed by the size of the wires, the other conditions remaining the same. For a long-distance transmission plant this will vary from 5% upwards. With generator efficiency and motor efficiency each 90%, and trans- mission loss 5%, the combined efficiency is 0.90 X 0.90 X 0.95 = 76.95%. The methods for long-distance transmission may be divided into three general classes: (1) continuous current; (2) alternating current; and (3) rotary-conventer or " motor-dynamo " systems. There are many factors which govern the selection of a system. For each problem considered there will be found certain fixed and certain unfixed conditions. In general the fixed factors are: (1) capacity of source of power; (2) cost of power at source; (3) cost of power by other means at point of delivery; (4) danger considerations at motors; (5) operating conditions; (6) con- struction conditions (length of line, character of country, etc.). The partly fixed conditions are: (7) power which must be delivered, i.e., the efficiency of the system; (8) size and number of delivery units. The variable conditions are: (9) initial voltage; (10) pounds of copper on line; (11) original cost of all apparatus and construction; (12) expenses, operat- ing (fixed charges, interest, depreciation, taxes, insurance, etc.); (13) liability of trouble and stoppages; (14) danger at station and on line; (15) convenience in operating, making changes, extensions, etc. ELECTRIC TRANSMISSION. DIRECT CURRENTS. 1363 Systems of Electrical Distribution in Common Use. I. Direct Current. A. Constant Potential. 110 to 125 and 220 to 250 Volts.— Distances less than, say, 1500 feet. For incandescent lamps. For arc-lamps, usually 2 in series. For motors of moderate sizes. 200 to 250 and 440 Volts, 3-wire. — Distances less than, sav 5000 feet. For incandescent lamps. For arc-lamps, usually 2 in series on each branch. For motors 110 or 220 volts, usually 220 volts. 500 Volts. — Distances less than, say, 20,000 feet. Incidentally for arc-lamps, usually 10 in series. For motors, stationary and street-car. B. Constant Current. Usually 5, 6V2, or 9V2 amperes, the volts increasing to several thousand, as demanded, for series arc-lamps. II. Alternating Current. A. Constant Potential. For incandescent lamps, arc-lamps, and motors. Polyphase Systems. For arc and incandescent lamps, motors, and rotary con- verters for giving direct current. Polyphase — 2- and 3-phase — high tension (25,000 volts and over), for long-distance transmission; transformed by step-up and step-down transformers. B. Constant Current. Usually 5 to 6.6 amperes. For arc-lamps. The Relative Advantages of Different Systems vary with each par- ticular transmission problem, but in a general way may be tabulated as below: System. Advantages. Disadvantages. ( Low voltage. Safety, simplicity. Expense for copper. 3 ( High voltage. Economy, simplicity. Danger; difficulty of building machines. .5 8 3-wire. Low voltage on machines and saving in copper. Not saving enough in copper for long dis- tances. Necessity for " balanced " system. Multiple-wire. Low voltage at machines and saving in copper. Single phase. Economy of copper. Cannot start under load. Low efficiency. a Multiphase. Economy of copper, syn- chronous speed unnec- essary; applicable to very long distances. Requires more than two wires. < Motor-dynamo. High- voltage A.C. trans- mission. Low- voltage D.C. delivery. Expensive. Low efficiency. 1364 ELECTRICAL ENGINEERING TABLE OF ELECTRICAL HORSE-POWERS. Volts X Amperes _ H.P., or 1 volt ampere = .00 13405 H.P. Read amperes at top and volts at side or vice versa. Volts or Amperes. Is 1 10 20 30 40 50 60 70 80 90 100 110 120 1 .00134 .0134 .0268 .0402 .0536 .0670 .0804 .0938 .1072 .1206 .1341 .1475 .1609 2 .00268 .0268 .0536 .0804 .1072 .1341 .1609 .1877 .2145 .2413 .2681 .2949 .3217 3 .00402 .0402 .0804 .1206 .1609 .2011 .2413 .2815 .3217 .3619 .4022 .4424 .4826 4 .00536 .0536 .1072 .1609 .2145 .2681 .3217 3753 .4290 4826 .5362 .5898 .6434 5 .00670 .0670 .1341 .2011 .2681 .3351 .4022 .4692 .5362 .6032 .6703 .7373 •8043 6 .00804 .0804 .1609 .2413 .3217 .4022 .4826 .5630 .6434 .7239 .8043 .8847 .9652 7 .00938 .0938 .1877 .2815 .3753 .4692 .5630 .6568 .7507 .8445 .9384 1.032 1.126 8 .01072 .1072 .2145 .3217 .4290 .5362 .6434 .7507 .8579 .9652 1.072 1.180 1 287 9 .01206 .1206 .2413 .3619 .4826 .6032 .7239 .8445 .9652 1.086 1.206 1.327 1.448 10 .01341 .1341 .2681 .4022 .5362 .6703 .8043 .9383 1.072 1.206 1.341 1.475 1.609 11 .01475 .1475 .2949 .4424 .5898 .7373 .8847 1.032 1.180 1.327 1.475 1.622 1.769 12 .01609 .1609 .3217 .4826 .6434 .8043 .9652 1.126 1.287 1.448 1.609 1.769 1.930 13 .01743 .1743 .3485 .5228 .6970 .8713 1.046 1.220 1.394 1.568 1.743 1.917 2.091 14 .01877 .1877 .3753 .5630 .7507 .9384 1.126 1.314 1.501 1.689 1.877 2.064 2.252 15 .02011 .2011 .4022 .6032 .8043 1.005 1.206 1.408 1.609 1.810 2.011 2.212 2.413 16 .02145 .2145 .4290 .6434 .8579 1.072 1.287 1.501 1.716 1.930 2.145 2.359 2.574 17 .02279 .2279 .4558 .6837 .9115 1.139 1.367 1.595 1.823 2.051 2.279 2.507 2.735 18 .02413 .2413 .4826 .7239 .9652 1.206 1.448 1.689 1.930 2.172 2.413 2.654 2.895 19 .02547 .2547 .5094 .7641 1.019 1.273 1.528 1.783 2.037 ::".■: 2.547 2.801 3.056 20 .02681 .2681 .5362 .8043 1.072 1.340 1.609 1.877 2.145 2.413 2.681 2.949 3.217 21 .02815 .2815 .5630 .8445 1.126 1.408 1.689 1.971 2.252 2.533 2.815 3.097 3.378 22 .02949 .2949 .5898 .8847 1.180 1.475 1.769 2.064 2.359 2.654 2.949 3.244 3.539 23 .03083 .3083 .6166 .9249 1.233 1.542 1.850 2.158 2.467 2.775 3.083 3.391 3.700 24 .03217 .3217 .6434 .9652 1.287 1.609 1.930 : !.)■■ 2.574 2.895 3.217 3.539 3.861 25 .03351 .3351 .6703 1.005 1.341 1.676 2.011 2.346 2.681 3.016 3.351 3.686 4.022 26 .03485 .3485 .6971 1.046 1.394 1.743 2.091 2.440 2.788 3.137 3.485 3.834 4.182 27 .03619 .3619 .7239 1.086 1.448 1.810 2.172 2.534 2.895 3.257 3.619 3.981 4.343 28 .03753 .3753 .7507 1.126 1.501 1.877 2.252 2.627 3.003 3.378 3.753 4.129 4.504 29 .03887 .3887 .7775 1.166 1.555 1.944 2.332 2.721 3.110 3.499 3.887 4.276 4.665 30 .04022 .4022 .8043 1.206 1.609 2.011 2.413 2.815 3.217 3.619 4.022 4.424 4.826 31 .04156 .4156 .8311 1.247 1.662 2.078 2.493 2.909 3.324 3.740 4.156 4.571 4.987 32 .04290 .4290 .8579 1.287 1.716 2.145 2.574 3.003 3.432 3.861 4.290 4.719 5.148 33 .04424 .4424 .8847 1.327 1.769 2.212 2.654 3.097 3.539 3.986 4.424 4.866 5.308 34 .04558 .4558 .9115 1.367 1.823 2.279 2.735 3.190 3.646 4.102 4.558 5.013 5.469 35 .04692 .4692 .9384 1.408 1.877 2.346 2.815 3.284 3.753 : ■; 4.692 5.161 5.630 40 .05362 .5362 1.072 1.609 2.145 2.681 3.217 3.753 4 290 4.826 5.898 6.434 45 .06032 .6032 1.206 1.810 2.413 3.016 3.619 4.223 4.826 5.439 6.032 6.635 7.239 50 .06703 .6703 1.341 2.011 2.681 3.351 4.022 5.362 6.032 6.703 7.373 8.043 55 .07373 .7373 1.475 2.212 2.949 3.686 4.424 5.161 6.635 7.373 8.110 8.847 60 .08043 .8043 1.609 2.413 3.217 4.022 4.826 5.630 6^434 7.239 8.043 8.047 9.652 65 .08713 .8713 1.743 2.614 3.485 4.357 5.228 6.099 6.970 7.842 8.713 9.584 10.46 70 .09384 .9384 1.877 2.815 3.753 4.692 5.630 6.568 7.507 8.445 9.384 10.32 11.26 75 .10054 1.005 2.011 3.016 4.021 5.027 6.032 7.037 8.043 9.048 10.05 11.06 12.06 80 .10724 1.072 2.145 3.217 4.290 5.362 6.434 7.507 8- 579 9.652 10.72 11.80 12.87 85 .11394 1.139 2.279 3.418 4.558 5.697 6.836 7.976 9.115 10.26 11.39 12.53 13.67 90 .12065 1.206 2.413 3.619 4.826 6.032 7.239 8.445 9.652 10.86 12.06 13.27 14.48 95 .12735 1.273 2.547 3.820 5.094 6.367 7.641 8.914 10.18 11.46 12.73 14.01 15.28 100 .13405 1.341 2.681 4.022 5.362 6.703 8.043 9.384 10.72 12.06 13.41 14.75 16.09 200 .26810 2.681 5.362 8.043 10.72 13.41 16.09 18.77 21.45 24.13 26.81 29.49 32.17 300 .40215 4.022 8.043 12.06 16.09 20.11 21.13 28.15 32.17 36.19 40.22 44.24 48.26 400 .53620 5.362 10.72 16.09 21.45 26.81 32.17 37.53 42.90 48.26 53.62 58.98 64.34 500 .67025 6.703 13.41 20.11 26.81 33.51 40.22 46.92 53.62 60.32 67.03 73.73 80.43 600 .80430 8.043 16.09 24.13 32.17 40.22 48.26 56.30 64.34 72.39 80.43 88.47 96.52 700 .93835 9.384 18.77 28.15 37.53 46.92 56.30 65.68 75.07 84.45 93.84 103.2 112.6 800 1.0724 10.72 21.45 32.17 42.90 53.62 64.34 75.07 85.79 96.52 107.2 118.0 128.7 900 1.2065 12.06 24.13 36.19 48.26 60.32 72.39 84.45 96.52 108.6 120.6 132.7 144.8 1.000 1.3405 13.41 26.81 40.22 53.62 67.03 80.43 93.84 107.2 120.6 134.1 147.5 160.9 2,000 2.6810 26.81 53.62 80.43 107.2 134.1 160.9 187.7 214.5 241.3 268.1 294.9 321.7 3,000 4.0215 40.22 80.43 120.6 160.9 201.1 241.3 281.5 321.7 361.-9- 402.2 442.4 482.6 4,000 5.3620 53.62 107.2 160.9 214.5 268.1 321.7 375.3 429.0 482.6, 536.2 589.8 643.4 5,000 6.7025 67.03 134.1 201.1 268 1 335 1 402.2 469.2 536.2 603.2 670.3 737.3 804.2 6,000 8.0430 80.43 160.9 241.3 321.7 402.2 482.6 563.0 643.4 723.9 804.3 884.7 965.2 7,000 9.3835 93.84 187.7 281.5 375.3 469.2 5(i3.0 656.8 750.7 844.5 938.4 1032 1126 8.000 10.724 107.2 214.5 321.7 429.0 536.2 613.4 750.7 857.9 1IH5.2 1072 1180 1287 9,000 12.065 120.6 241.3 361.9 482.6 603.2 723.9 844.5 965.2 1086 1206 1327 1448 10,000 13.405 134.1 268.1 402.2 536.2 670.3 804.3 938.3 1072 1206 1341 1475 1609 ELECTRIC TRANSMISSION, DIRECT CURRENTS. 1365 Cost of Copper for Long-distance Transmission. (Westinghouse El. and Mfg. Co.) Cost of Copper Required for the Delivery of One Mechanical horse-power at motor shaft with various voltages at motor Terminals, or at Terminals of Lowering Transformers. Loss of energy in conductors (drop) equals 20%. Motor efficiency, 90%. Length of conductor per mile of single distance, 11,000 ft., to allow for sag. Cost of copper taken at 16 cents per pound. Miles. 1000 v. 2000 v. 3000 v. 4000 v. 5000 v. 10,000 v. 1 $2.08 $0.52 $ 0.23 $0.13 $0.08 $0.<52 2 8.33 2.08 0.93 0.52 0.33 0.08 3 18.70 4.68 2.08 1.17 0.75 0.19 4 33.30 8.32 3.70 2.08 1.33 0.33 5 52.05 13.00 5.78 3.25 2.08 52 6 74.90 18.70 8.32 4.68 3.00 0.75 7 102.00 25.50 11.30 6.37 4.08 1 02 8 133.25 33.30 14.80 8.32 5.33 1.33 9 168.60 42.20 18.75 10.50 6.74 1.69 10 208.19 52.05 23.14 13.01 8.33 2.08 11 251 .90 63.00 28.00 15.75 10.08 2.52 12 299.80 75.00 33.30 18.70 12.00 3.00 13 352.00 88.00 39.00 22.00 14.08 3.52 14 408.00 102.00 45.30 25.50 16.32 4.08 15 468.00 117.00 52.00 29.25 18.72 4.68 16 533.00 133.00 59.00 33.30 21.32 5.33 17 600.00 150.00 67.00 37.60 24.00 6.00 18 675.00 169.00 75.00 42.20 27.00 6.75 19 750.00 188.00 83.50 47.00 30.00 7.50 20 833.00 208.00 92.60 52.00 33.32 8.33 Cost of Copper required to deliver One Mechanical Horse-power at Motor-shaft with varying Percentages of Loss in Conductors, upon the assumption that the potential at motor terminals is in Each Case 3000 Volts. Motor efficiency, 90%. Cost of copper equals 16 cents per pound. Length of conductor per mile of single distance, 11,000 ft. Miles. 10% 15% 20% 25% 30% 1 $0.52 $0.33 $0.23 $0.17 $0.13 2 2.08 1.31 0.93 0.69 0.54 3 4.68 2.95 2.08 1.55 1.21 4 8.32 5.25 3.70 2.77 2.15 5 13.00 8.20 5.78 4.33 3.37 6 18.70 11.75 8.32 6.23 4.85 7 25.50 16.00 11.30 8.45 6.60 8 33.30 21.00 14.80 11.00 8.60 9 42.20 26.60 18.75 14.00 10.90 10 52.05 32.78 23.14 17.31 13.50 11 63.00 39.75 28.00 21.00 16.30 12 75.00 47.20 33.30 24.90 19.40 13 88.00 55.30 39.00 29.20 22.80 14 102.00 64.20 45.30 33.90 26.40 15 117.00 73.75 52.00 38.90 30.30 16 133.00 83.80 59.00 44.30 34.50 17 150.00 94.75 67.00 50.00 39.00 18 169.00 106.00 75.00 56.20 43.80 19 188.00 118.00 83.50 62.50 48.70 20 208.00 131.00 92.60 69.25 54.00 1366 ELECTRICAL ENGINEERING. ELECTRIC RAILWAYS. Space will not admit of a proper treatment of this subject in this work. Consult Crosby and Bell, The Electric Railway in Theory and Practice; Fairchild, Street Railways; Merrill, Reference Book of Tables and Formulae for Street Railway Engineers; Bell, Electric Transmission of Power; Dawson, Engineering and Electric Traction Pocket-book; The Standard Handbook for Electrical Engineers; and Foster's Electrical Engineers' Pocket-book. The last named devotes 240 pages to the subject of electric railways. Electric Railway Cars and Motors. (Foster.) — Small cars weighing 10 to 12 tons may be fitted with two 35-H.P. motors and be geared for a maximum speed of 25 to 30 miles per hour. Larger cars of the single- truck variety weighing close to 15 tons may be equipped with 40-H.P. motors. Suburban cars weighing 18 to 25 tons and measuring 45 ft. over all may be equipped with four 50-H.P. motors and be geared for a maxi- mum speed of 40 m.p.h. Larger types of suburban cars, 50 ft. over all, seating 52 passengers, weigh 28 to 30 tons and are equipped with four 75-H.P. motors geared for a maximum speed of 45 m.p.h. The largest type of suburban car is equipped with four 125-H.P. motors, and is geared for a maximum speed of 60 m.p.h. Grades upon city lines may run as high as 13 per cent, and to surmount these it is necessary to have every axle on the car equipped with motors; thus single-truck cars require two, and double-truck cars four motors; and even then the cars will be unable to surmount these grades with very bad conditions of track. The motor capacity per car should be liberal, not so much from the danger of overheating the motors as to prevent undue sparking when surmounting the heavy grades. A 4000-H.P. Electric Locomotive, built by the Westinghouse El. & Mfg. Co., for the New York terminal and tunnel of the Penna. R.R., is described in Eng'g News, Nov. 11, 1909. In wheel arrangement, weight distribution, and general character of the running gear it is the practical equivalent of two American-type steam locomotives coupled back to back. The motors are mounted upon the frame and are side-connected through jack shafts to driving wheels by a system of cranks and parallel connecting rods. The connecting rods are all rotating links between rotating elements, and thus can be perfectly counterbalanced for all speeds. The center of gravity is approximately 72 ins. above the rails. In these electric locomotives the variable pressure of the unbalanced piston of the steam locomotive is replaced by the more constant torque and more constant rotating effort of the drive wheels, so that the pull upon the drawbar is thereby constant and uniform. The engine will start a train of 550 tons trailing load upon grades of approximately 2%. A tractive effort of 60,000 lbs., and a normal speed of 60 miles per hour, with full train load on a level track, are guaranteed. The total weight of the locomotive is 332,100 lbs., of which 208,000 lbs. is on the eight drivers. The locomotive is claimed to develop 4000 H.P. for short times, say 20 minutes, without abnormal temperature rise. Each half of the locomotive carries a single motor, four 68-in. drive wheels and one four-wheel, swing-bolster, swivel truck, with 36-in. wheels. Each section has its own steel cab, the two cabs being connected by a vestibule. The rigid wheel-bases are 7 ft. 2 in. and the total wheel-base of each half is 23 ft. The motive power consists of two motors of a 600-volt, 2000-H.P., commutating-pole type. Each motor weighs complete with- out its crank, 42,000 lbs. The main-field winding is in two sections, both of which are used together at low-speed operation. At high speeds only one-half is needed, and at intermediate control points one is shunted with resistance. These field positions are available for all series and parallel groupings of the motors, so that eight running positions (or speeds) are possible. Bridging connections are used in passing from series to parallel groupings of the motors, so that the main circuits are not opened in the process. ELECTRIC LIGHTING — ILLUMINATION. 1367 ELECTRIC LIGHTING. — ILLUMINATION. Illumination. — Some writers distinguish "lighting" and "illumina- tion." Lighting refers to the character of the lights themselves, as dazzling, brilliant, or soft and pleasing, and illumination to the quantity of light reflected from objects, by which they are rendered visible. If the objects in a room are clearly seen, then the room is well illuminated. The quantity of light is estimated in candle-power per square foot of area or per cubic foot of space. The amount of illumination given by one candle at a distance of 1 ft. is known as a candle-foot. Since the illumination varies inversely as the square of the distance, one candle- foot is given by a 16-candle-power lamp at a distance of 4 ft., or by a 25-c-p. lamp at a distance of 5 ft. Terms, Units, Definitions. — Quantity of light proceeding from a source of light, measured in units of luminous flux, cr lumens. Intensity with which the flux is emitted from a radiant in a single direction, called candle-power. Illumination, density of the light flux incident upon an area. Luminosity, brightness of surface; flux emitted per unit area of surface. Candle-power, the unit of luminous intensity. A spermaceti candle burning at the rate of 120 grains per hour is the old standard used in the gas industry. It is very unsatisfactory as a standard and is being dis- placed by others. The hefner lamp, burning amyl acetate, is the legal standard in Ger- many. The unit of luminous intensity produced by this lamp when con- structed and operated as prescribed is called a hefner. The standard laboratories of Great Britain, France and America have agreed upon the following relative values of the units used in the several countries: 1 International Candle = 1 Pentane Candle =1 Bougie Decimale=l Ameri- can Candle = 1.11 Hefners = 0.1 04 Carcel unit. 1 Hefner = 0.90 Inter- national Candle. Intrinsic Brilliancy of a source of light = candle-power per square inch of surface exposed in a given direction. Lumen, the unit of luminous flux, is the quantity of light included in a unit solid angle and radiated from a source of unit intensity. A unit solid angle is the angular space subtended at the surface of a sphere by an area equal to the square of the radius, or by 1 -4-4*, or 1/12.5664 of the surface of the sphere. The light of a source whose average intensity in all directions is 1 candle-power, or one mean spherical candle-power, has a total flux of 12.5664 lumens. Foot-candle, the unit of illumination, = 1 lumen per square foot; the illumination received by a surface every point of which is distant one foot from a source of one candle-power. Lux, or meter-candle, 1 lumen per square meter; 1 foot-candle = 10.76 meter-candles. Law of Inverse Squares. — The illumination of any surface is inversely proportional to the square of its distance from the source of light. This is strictly true when the source of light is a point, and is very nearly true in all cases when the distance is more than ten times the greatest dimen- sion of the light-giving surface. Law of Cosines. When a surface is illuminated by a beam of light striking it at an angle other than a right angle, the illumination is pro- portional to the cosine of the angle the beam makes with a normal to If E = the illumination at any point in a surface, / the intensity of light coming from a source, 9 the angle of deviation of the direction of the beam from a normal to the surface, and I the distance from the source, then E = I cos h- V*. Relative Color Values of Various Illuminants. — The light pro- ceeding from any source may be analyzed in terms of the elementary color elements, red, green and blue, by means of the spectroscope or by a colorimeter. The following relative values have been obtained by the Ives colorimeter {Trans. III., Eng. Soc. iii, 631). In all cases the red rays in the light are taken as 100, and the two figures given are respec- tively the proportions of green and blue relative to 100 red. Average daylight, 100,100. Blue sky, 106,120. Overcast sky, 92,85. Afternoon sunlight, 91, 56. Direct-current carbon arc, 64, 39. Mercury 1368 ELECTRICAL ENGINEERING. arc (red 100), 130, 190. Moore carbon dioxide tube, 120, 520. Wels- bach mantle, 3/ 4 % cerium, 81, 28. Do., 1 1/4% cerium, 69, 14.5. Do., 1 3/ 4 % cerium, 63, 12.3. Tungsten lamp, 1.25 watts per mean horizontal candle- power, 55, 12.1. Nernst glower, bare, 51.5, 11.3. Tantalum lamp, 2 watts per m. h. c.-p., 49, 8.3. Gem lamp, 2.5 watts per m. h. c.-p., 48, 8.3. Carbon incandescent lamp, 3.1 watts per m.h.c.-p., 45, 7.4. Flaming arc, 36.5, 9. Gas flame, open fish-tail burner, 40, 5.8. Moore nitrogen tube, 28, 6.6. Hefner lamp, 35, 3.8. Relation of Illumination to Vision. — Wickenden gives the follow- ing summary of the principles of effective vision: 1. The eye works with approximately normal efficiency upon surfaces possessing an effective luminosity of one lumen per square foot or more. 2. Excessive illumination and inadequate illumination strain and fatigue the eye in an effort to secure sharp perception. 3. Intrinsic brilliancy of more than 5 c.-p. per sq. in. should be reduced by a diffusing medium when the rays enter the eye at an angle below 60° with the horizontal. 4. Flickering, unsteady, and streaky illumination strains the retina in the effort to maintain uniform vision. 5. True color values are obtained only from light possessing all the elements of diffused daylight in approximately equivalent proportions. 6. An excess of ultra-violet rays is to be avoided for hygienic reasons. 7. ^Esthetic considerations commend light of a faint reddish tint as warm and cheerful in comparison with the cold effects of the green tints, although the latter are more effective in revealing fine detail. Arc Lamps are divided into three classes: 1. Those which produce light by the incandescence of intensely hot refractory electrodes. 2. Those which produce light mainly from the luminescence in the arc of mineral salts vaporized from carbon electrodes. 3. Those which produce light by the luminescence of metallic vapor derived solely from the cathode, the anode being unconsumed. The Carbon Arc. — In direct-current open arcs the anodes are consumed at the rate of 1 to 2 inches per hour, and the cathodes, or negatives, at half this rate. In alternating-current open arcs the consumption is equal in both carbons, 1 to 1.5 inches per hour. Enclosed arcs have longer life owing to the restricted oxidation of the carbons, but they are of reduced brilliancy and lower efficiency. Carbons of the ordinary sizes burn Vie to 1/8 in. per hour, giving a life of 100 to 150 hours for direct-current and 80 to 100 hours for alternating-current lamps. The enclosing globes absorb from 8 to 40% of the light. The Flaming Arc. — The carbons are impregnated with calcium fluoride or other luminescent salts. The current is usually 8 to 12 amperes and the voltage per lamp 35 to 60. The regenerative flame arc is a highly efficient variety of the flame arc. The Magnetite Arc has for a cathode a thin iron tube packed with a mixture of magnetite, Fe 3 4 , and titanium and chromium oxides. The anode consists of copper or brass. It is well adapted to series operation with low currents. The 4-ampere lamp, using 80 volts per lamp, is highly successful for street illumination. Illumination by Arc Lamps at Different Distances. — Several diagrams and curves showing the light distribution in a vertical plane and the illumination at different distances of different types of lamps are given by Wickenden. From the latter are taken the approximate figures in the table below. The carbon and the magnetite lamps were 25 ft. high, the flame arcs 21 ft. Horizontal Distance from Lamp, Feet. 20 1 30 1 40 I 50 | 100 1 150 1 200 1 250 Kind of Lamp. Foot-candles, normal illumi- nation. A. Open carbon arc, D.C., 6.6 amps. B. Enclosed carbon arc, A.C. 6.6 " 0J0 0.40 .19 0.29 .135 0.20 .10 1. 10 .65 .51 .21 .032 .027 .31 .15 .15 .07 .014 .013 .14 .055 .075 .035 .006 .006 .08 .03 .045 .022 .002 .002 05 .85 .69 .30 n? E. Magnetite arc, 6.6 " F. Magnetite arc, 4. " ".Al 1.00 .40 .025 .018 ELECTRIC LIGHTING — ILLUMINATION. 13G9 A. 6.6 amp., D. C, open arc, clear globe. B. 6.6 amp., A. C, enclosed arc, opal inner and clear outer globe, small reflector. C. 10 amp., flame arc, vertical electrodes ; 50 volts, 1520M.H.C.-P.;* 0.33 watt per M.L.H.C.-P.;* 10 hours per trim. D. 7 amp regenerative flame arc, 70 volts, 2440 M.L.H.C.-P., 0.2 watt per M.L.H.C.-P., 70 hours per trim. E.G. 6 amp., D.C.series magnetite arc, 79 volts, 510 watts, 1450 M.L.H.C.-P. 75 to 100 hours per trim. F. 4 amp., D.C. series magnetite arc, 80 volts, 320 watts, 575 M.L.H.C.-P., 150 to 200 hours per trim. Data of Some Arc Lamps. Type of Lamp. D.C. series carbon, open D.C. series carbon, enclosed. A.C. series carbon, enclosed. D.C. multiple carbon, en- closed A.C. multiple carbon, en- closed D.C. flame arcs, open Regenerative, semi-enclosed A.C. flame arcs, open Magnetite, open Hours per Trim. Am- peres. Ter- minal Volts. Ter- minal Watts. 9 to 12 100 to 150 70 to 100 9.6 6.6 7.5 50 72 75 480 475 480 100 to 150 5.0 110 550 70 to 100 10 to 16 70 10 to 16 70 to 100 6.0 10 5 10 6.6 110 55 70 55 80 430 440 350 467 528 2.25 2.40 0.45 0.26 0.55 0.45 Values of watts per m.l.h. c.-p. approximate for open carbon arcs and magnetite arcs with clear globes, enclosed arcs with opalescent inner and clear outer globes, and for flame and regenerative arcs with opal globes. Watts per Square Foot Required for Arc Lighting. — W. D'A. Ryan {Am. Elect' n, Feb., 1903) gives the following table, deduced from experience, showing the amount of energy required for good illumination by means of enclosed arcs, based on watts at lamp terminals. Building. Machine-shops; high roofs, electrically driven machinery, no belts Machine-shops; low roofs, belts and other obstructions Hardware and shoe stores Department stores; light material, bric-a-brac, etc Department stores ; colored material Mill lighting; plain white goods Mill lighting; colored goods, high looms General office; no incandescents Drafting rooms Watts per sq. ft. 0.5 to 1 0.75 to 1.25 0.5 to 1 0.75 to 1.25 1 to 1.5 0.9 to 1.3 1.1 to 1.5 1.25 to 1.75 1.5 to 2 The space in sq. yds. properly illuminated by 450-watt enclosed arc lamps is given as follows in the Int. Library of Technology, vol. 13: Out- door areas, 2000-2500 sq. yds.; trainsheds, 1400-1600; foundries (general illumination), 600-800; machine-shops, 200-250; thread and cloth mills, 200-230. The Mercury Vapor Lamp, invented by Peter Cooper Hewitt, is an arc of luminous mercury vapor contained in a glass tube from which the air has been exhausted. A small quantity of mercury is contained in the tube, and platinum wires are inserted in each end. When the tube is placed in a horizontal position, so that a thin thread of mercury lies along it, making electric connection with the wires, and a current is passed through it, part of the mercury is vaporized, and on the tube being in- clined so that the liquid mercury remains at one end, an electric arc is * M. H. C.-P. = mean horizontal candle-power; M.L.H.C.-P. =mean lower hemispherical candle-power, 1370 ELECTRICAL ENGINEERING. formed in the vapor throughout the tube. The tubes are made about 1 in. in diameter and of different lengths, as below. The mercury vapor lamp is very efficient, but the color of the light is unsatisfactory, being deficient in red rays. The spectrum consists of three bands, of yellow, green and violet, respectively. The intrinsic brilliancy of the lamp is very moderate, about 17 candle-power per square inch. Commercial lamps are made of the sizes given below. The lamp is essentially a direct- current lamp, but it may be adapted to alternating-current by use of the principle of the mercury arc rectifier. The tubes have a life ordinarily of about 1000 hours. Mercury Arc Lamps. Type. Kind of Circuit. Length, inches. Volts. Am- peres. Watts. Hemi- spher. Candle- power. Watts per Candle H K U P F d.c. d.c. d.c. d.c. a.c. 203/4 45 78 50 50 52-55 100-120 206-240 100-120 100-120 3.5 3.5 2.0 3.5 177-193 350-420 412-480 350-420 400-520 300 700 900 800 750-900 0.64 0.55 0.48 0.48 0.53-0.58 Incandescent Lamps. — Candle-power of nominal 16-c.p. 110-volt carbon lamp: Mean horizontal 15.7 to 16.6, mean spherical 12.7 to 13.8, mean hemi- spherical 14.0 to 14.6, mean within 30° from tip 7.9 to 10.9. Ordinary carbon lamps take from 3 to 4 watts per candle-power. A 16- candle-power lamp using 3.5 watts per candle-power or 56 watts at 110 volts takes a current of 56-^110 = 0.51 ampere. For a given efficiency or watts per candle-power the current and the power increase directly as the candle-power. An ordinary lamp taking 56 watts, 13 lamps take 1 H.P. of electrical energy, or 18 lamps 1.008 kilowatts. Rating of Incandescent Lamps. — Lamps are commonly rated in terms of their mean horizontal candle-power, and their energy consump- tion in terms of watts per mean horizontal candle-power. The mean spherical intensity differs from the horizontal intensity by a factor which varies with different kinds and styles of lamp. In carbon lamps it is usually about 82%, and in tantalum and tungsten lamps about 76 to 78% of the mean horizontal candle-power. The new lamp ratings (May, 1910) of the National Electric Lamp Association^ designate all lamps by wattage instead of by candle-power as formerly. Lamps are labeled with a three-voltage label and the regular type of 16 c.-p. carbon lamp, in general use, will be made on the basis of 3.1 watts per c.-p. at top voltage. Carbon Lamps. Nom- inal Watts. Actual Watts. Actual Watts per Candle. Actual Candle- power. 3<2 a3 Nom- inal Watts Actual Watts. Actual Watts per Candle. Actual Candle- power. 3 '* 10 10 5.00 2.0 2000 ( T. 60.0 2.97 20.2 700 20 20 4.15 4.8 2000 60 1 M. 57.9 3.18 18.3 1000 ( T 25 3.10 8.1 500 1 B. 55.7 3.39 16.4 1500 25 M. 24.1 3.31 7.3 725 ( T. 100.0 2.97 33.6 600 ( R ?3 2 3.52 6.6 1050 100 \ M. 96.4 3.18 30.5 850 ( T 30 3.23 9.3 1050 1 B. 92.9 3.39 27.4 1350 30 28 9 3.46 8.4 1500 ( T. 120.0 2.97 40.4 600 ( R 7.7 8 3.69 7.5 2100 120 \ M. 115.8 3.18 36.6 850 ( T 50 2.97 16.8 700 ) B. 111.4 3.39 32.8 1350 5 o{ M. B. 48.2 46.4 3.18 3.39 15.2 13.7 1000 1500 T, top; M, middle; B, bottom voltage. ELECTRIC LIGHTING — ILLUMINATION. 13T1 The 50- and 60-watt sizes correspond respectively to the old 16-c -p., 3.1- watt lamp (at top voltage) and the old 16-c-p., 3.5-watt lamp (at bottom voltage). The hours life of all of the listed carbon lamps shows the total life and not the useful life or that formerly given as to 80% of initial c.-p. The Gem Lamp is an improved type of the carbon lamp, having a carbon filament heated to such a degree in an electric oven that it takes on the properties of metal and hence the name, Gem " Metalized Filament." Variation in Candle-Power, Efficiency, and Life. — The follow- ing table shows the variation in candle-power, etc., of standard 100 to 125 volt, 3.1 and 3.5 watt carbon lamps, due to variation in voltage sup- plied to them. It will be seen that if a 3.1-watt lamp is run at 10% below its normal voltage, it may have over 9 times as long a life, but it will give only 53% of its normal lighting power, and the light will cost 50% more in energy per candle-power. If it is run at 6% above its normal voltage, it will give 37% more light, will take nearly 20% less energy for equal light power, but it will have less than one-third of its normal life. Per cent Per cent of Normal Candle- power. Watts per Relative Watts per Relative Normal Candle, 3.1 Life, 3.1 Candle, Life, Voltage. watt Lamp. watt 3.5 watts. 3.5 watts. 90 53 61 69.5 4.65 4.24 3.90 9.41 5.55 3.45 5.36 4.85 4.44 92 94 '"im" 96 79 3.60 2.20 4.09 2.47 98 89 3.34 1.46 3.78 1.53 99 94.5 3.22 1.21 3.64 1.26 100 100 3.10 1.00 3.50 1.00 101 106 2.99 .818 3.38 .84 102 112 2.90 .681 3.27 .68 104 124 2.70 .452 3.05 .47 106 137 2.54 .310 2.85 .31 The candle-power of a lamp falls off with its length of life, so that during the latter half of its life it has only 60 per cent or 70 per cent of its rate candle-power, and the watts per candle-power are increased 60 per cent or 70 per cent. After a lamp has burned for 500 or 600 hours it is more eco- nomical to break it and supply a new one if the price of electrical energy is that usually charged by central stations. Incandescent Lamp Characteristics. — From a series of curves given in Wickenden's " Illumination and Photometry " the following approxi- mate figures have been derived : LIFE, CANDLE-POWER AND WATTS PER CANDLE-POWER. Hours 50 100 Lamps Carbon Tantalum Tungsten 100 100 100 102 144 104 96 119 110 Carbon Tantalum Tungsten 100 100 100 99 80 97 98 90 96 200 300 400 500 600 Per cent of candle-power. 95 91 88 86 83 81 100 97 95 93 90 88 112 110 104 100 98 95 Per cent Watts per candle. 103 107 109 111 112 115 101 104 106 107 109 109 97 100 102 103 107 108 700 800 900 84 80 92 90 119 110 112 11Q 111 RELATION OP CANDLE-POWER TO TERMINAL VOLTS. Per cent normal volts 84 88 92 ' 96 100 104 108 112 Per cent normal candle-power. Carbon .. 46 60 78 100 123 154 Tantalum 46 56 68 82 100 118 139 161 Tungsten 54 63 73 86 100 115 134 158 The above figures show the necessity of close regulation of voltage of lighting circuits. Slight reductions of voltage cause the light to fall far below normal, while excess voltage greatly diminishes the life of the lamps. 1372 ELECTRICAL ENGINEERING RELATION OF ENERGY CONSUMPTION TO TERMINAL VOLTS. Per cent normal volts 92 94 96 98 100 102 104 106 108 Per cent normal watts per candle-power. Carbon 124 116 108 100 94 Tantalum 126 118 112 106 100 95. Tungsten 120 115 110 105 100 96 88 90 92 82 87 88 83 85 Average Performance of Tantalum and Tungsten Lamps. - (Winchenden.) 100 to 125 volts. Tantalum. Tungsten. Rated horizontal c-p Mean spherical c-p Rated watts per c-p Watts per m. spher. c-p.. . 12.5 8.9 2.5 2.53 25. 900* 20 15.8 2.0 2.53 40. 900* 40 31.6 2.0 2.53 80 800f 20 15.6 1.25 1.60 25 800 32 24.0 1.25 1.62 35-45 800 48 37.6 1.25 1.59 50-70 800 80 62.9 1.25 1.58 85-115 800 200 152 1.25 1.64 230-270 800 *For direct current; 500 hrs. for 60 cycle alt. current. f500 to 700 hrs. for alt. current. Specifications for Lamps. (Crocker.) — The initial candle-power of any lamp at the rated voltage should not be more than 9 per cent above or below the value called for. The average candle-power of a lot should be within 6 per cent of the rated value. The standard efficiencies (of the carbon lamp) are 3.1, 3.5, and 4 watts per candle-power. Each lamp at rated voltage should take within 6 per cent of the watts specified, and the average for the lot should be within 4 per cent. The useful life of a lamp is the time it will burn before falling to a certain candle-power, say 80 per cent of its initial candle-power. For 3.1 watt lamps the useful life is about 400 to 450 hours, for 3.5 watt lamps about 800, and 4 watt lamps about 1600 hours. Special Lamps. — The ordinary 16 c-p. 110-volt is the old standard for interior lighting. Improved forms of incandescent lamp, such as the tungsten, are now, 1910, rapidly coming into use, so that no one style of lamp can be considered the standard. Thousands of varieties of lamps for different voltages and candle-power are made for special purposes, from the primary lamp, supplied by primary batteries using three volts and about 1 ampere and giving 1/2 c.-p., and the 3/4 c.-p. bicycle lamp, 4 volts and 0.5 ampere, lamps of 100 c-p. at 220 volts. Series lamps of 1 c.-p. are used in illuminating signs, 2/3 ampere and 12.5 to 15 volts, eight lamps being used on a 110-volt circuit. Standard sizes for different voltages, 50, 110, or 220, are 8, 16, 24, 32, 50, and 100 c.-p. The Nernst Lamp depends for its oper- ation upon the peculiar property of certain rare earths, such as yttrium, thorium, zir- conium, etc., of becoming electrical con- ductors when heated to a certain tem- perature; when cold, these oxides are non-conductors. The lamp comprises a " glower " composed of rare earths mixed with a binding material and pressed info a small rod; a heater for bringing the glower up to the conducting temperature; an auto- matic cut-out for disconnecting the heater when the glower lights up, and a " ballast " consisting of a small resistance coil of wire having a positive temperature-resistance co- efficient. The ballast is connected in series with the glower; its presence is required to compensate the negative temperature-resistance coefficient of ELECTRIC LIGHTING — ILLUMINATION. the glower; without the ballast, the resistance of the glower would become lower and lower as its temperature rose, until the flow of current through it would destroy it. Fig. 195 shows the elementary circuits of a simple Nernst lamp. The cut-out is an electromagnet connected in series with the glower. When current begins to flow through the glower, the magnet pulls up the armature lying across the contacts of the cut-out, thereby cutting out the heater. Tne heater is a coil of fine wire either located very near the glower or encircling it. The glower is from V32 to Vi6 inch in diameter and about 1 inch long. In the original Nernst lamp the glowers were adapted only for alternat- ing-current, but direct-current glowers are now made. The lamps are made with one glower, or with two, three, or six glowers connected in parallel, and for operation on 100 to 120 and 200 to 240 volt circuits. A 30-glower lamp for 220 volts, rated at 2000 c.-p., is also made. Lamps with one glower are rated at 66 watts (110 volt), 88 (220 v.), 110 and 132 watts (110 or 220 v.) with a corresponding mean horizontal candle-power of 50, 77, 96 and 114, respectively. The 2- 3- and 4-glower lamps are multiples of the 132 watt (220 v.) single glower lamps, their m.h.c.-p. being respectively 231, 359 and 504. The Nernst lamp is commonly used where units of intermediate size between incandescent and arc lamps are desired. Cost of Electric Lighting. A. A. Wohlauer (El. World, July, 1908.) — The following table shows the relative cost of 1000 candle-hours of illumination by lamps of different kinds, based on costs of 2, 4 and 10 cents per K.W. hour for electric energy. The life, K, is that of the lamp for incandescent lamps, of the glower for Nernst lamps, of the electrode for arc lamps, and of trie vapor tube for vapor lamps. L s = mean spherical candle-power. S s = watts per mean spherical candle. P = renewal cost per trim or life, cents. K = life in hours. C r = 1000 P/(KL S ). C t = (£ s X R) + C t = cost per 1000 candle hours. R = rate in cts. per K.W. hour. Amp. Volts. Rating. Incandescent Lamps. R=2 4 10 0.31 0.45 2.3 1.0 0.36 0.91 110 110 110 110 110 110 13.2 16.5 82 42.5 17 72 3.8 3.05 3.05 2.6 2.3 1.4 8 10 35 32.5 25 100 450 450 450 500 700 800 1.35 1.35 0.95 1.5 2.25 1.8 16 c.p. 20 c.p. 100 c.p. 110 Watt 20 c.p. 80 c.p. 10.3 8.8 8 8.2 9.1 6.4 17.9 14.8 14.1 13.4 13.7 9.2 40.7 33.2 37, 4 29 77 5 Tungsten 17.6 Direct-Current Arc Lamps. Open arc Enclosed Carbon Miniature Magnetite Flaming Blondel Inclined flaming. . Inclined enclosed flaming 10 55 400 1.3 4 10 1 10 amp. 4 6 7.2 5.0 110 760 2 1 4 5 150 0.1 5 4 4 8.6 10 110 550 2 4 16 0.5 10 5 9 2.5 110 150 1 8 3 20 1. 2.5 5 6 9 ?. 3.5 110 7.25 1 7 5 150 0.155 3.5 3 71 7 11 10 55 600 75 8 5 10 1 2 10 3 9 5 4 5 55 550 5 17.5 18 1.25 5 3 5 4.5 10 55 1100 0.5 9 10 0.8 10 2.6 3.6 5.5 100 1500 0.365 15 70 1.55 5.5 1.03 1.76 15 21.2 21 20 17.2 9.9 7.5 6.6 1374 ELECTRICAL ENGINEERING. Illuminant. Amp, Volts. P K C r Rating. Ct = (S g X R) + C r Alternating-Current Arc Lamps. 15 7.5 10 10 10 300 230 425 1000 715 1.75 2.6 0.8 0.55 0.5 5 4.5 8.5 9 12.5 13 100 7 10 15 1.1 0.2 2.8 0.65 1.15 15 amp. 7.5 10 10 10 5.7 5.6 7.2 2.9 3.3 9.2 10.8 8.8 4 4.3 19.7 26.4 Flaming Inclined flaming. . Blondel 13.6 7.3 37. Mercury-Vapor Lamps. Cooper Hewitt I 3.5 | Quartz 1 4.0 I 110 I 7701 0.5 I 600 1400010.2 13.5 amp. 1 1.4 I 2.4 I 5.4 220 I2740| 0.33| 350 |l000|0. 125|4.2 0.85 1.45 3.25 ELECTRIC WELDING. The apparatus most generally used consists of an alternating-current dynamo, feeding a comparatively high-potential current to the primary coil of an induction-coil or transformer, the secondary of which is made so large in section and so short in length as to supply to the work currents not exceeding two or three volts, and of very large volume or rate of flow. The welding clamps are attached to the secondary terminals. Other forms of apparatus, such as dynamos constructed to yield alternating currents direct from the armature to the welding-clamps, are used. The conductivity for heat of the metal to be welded has a decided influ- ence on the heating, and in welding iron its comparatively low heat conduc- tion assists the work materially. (See papers by Sir F. Bramwell, Proc. Inst. C. E., part iv., vol. cii. p. 1; and Elihu Thomson, Trans. A. I. M. E., xix. 877.) Fred. P. Royce, Iron Age, Nov. 28, 1892, gives the following figures showing the amount of power required to weld axles and tires: AXLE- WELDING. Seconds 1-inch round axle requires 25 H.P. for 45 1-inch square axle requires 30 H.P. for. 48 1 1/4-inch round axle requires 35 H.P. for ". . . . 60 ll/4-inch square axle requires 40 H.P. for 70 2-inch round axle requires 75 H.P. for 95 2-inch square axle requires 90 H.P. for 100 The slightly increased time and power required for welding the square axle is not only due to the extra metal in it, but in part to the care which it is best to use to secure a perfect alignment. TIRE- WELDING. Seconds. 1 X 3/i6-inch tire requires 11 H.P. for 15 1V4 X3/g-inch tire requires 23 H.P. for.. , 25 IV2 X3/g-inch tire requires 20 H.P. for 30 IV2 XV2-inch tire requires 23 H.P. for 40 2 X 1/2-inch tire requires 29 H.P. for 55 2 X3/4-inch tire requires 42 H.P. for 62 The time above given for welding is of course that required for the actual application of the current only, and does not include that consumed by placing the axles or tires in the machine, the removal of the upset and other finishing processes. From the data thus submitted, the cost of welding can be readily figured for any locality where the price of fuel and cost of labor are known. ELECTRIC HEATERS. 1375 In almost all cases the cost of the fuel used under the boilers for produc- ing power for electric welding is practically the same as the cost of fuel used in forges for the same amount of work, taking into consideration the difference in price of fuel used in either case. Prof. A. B. Kennedy found that 21/2-inch iron tubes 1/4-inch thick were welded in 61 seconds, the net horse-power required at this speed being 23.4 (say 33 indicated horse-power) per square inch of section. Brass tubing required 21.2 net horse-power. About 60 total indicated horse-power would be required for the welding of angle-irons 3 X3 XV2-inch in from two to three minutes. Copper requires about 80 horse-power per square inch of section, and an inch bar can be welded in 25 seconds. It takes about 90 seconds to weld a steel bar 2 inches in diameter. ELECTRIC HEATERS. Wherever a comparatively small amount of heat is desired to be auto- matically and uniformly maintained, and started or stopped on the instant without waste, there is the province of the electric heater. The elementary form of heater is some form of resistance, such as coils of thin wire introduced into an electric circuit and surrounded with a sub- stance which will permit the conduction and radiation of heat, and at the same time serve to electrically insulate the resistance. This resistance should be proportional to the electro-motive force of the current used and to the equation of Joule's law: H = PRtX 0.24, where I is the current in amperes; R, the resistance in ohms; t, the time in seconds; and H, the heat in gram-centigrade units. Since the resistance of metals increases as their temperature increases, a thin wire heated by current passing through it will resist more, and grow hotter and hotter until its rate of loss of heat by conduction and radiation equals the rate at which heat is supplied by the current. In a short wire, before heat enough can be dispelled for commercial purposes, fusion will begin; and in electric heaters it is necessary to use either long lengths of thin wire, or carbon, which alone of all conductors resists fusion. In the majority of heaters, coils of thin wire are used, separately embedded in some substance of poor electrical but good thermal conductivity. The Consolidated Car-heating Co.'s electric heater consists of a galvan- ized iron wire wound in a spiral groove upon a porcelain insulator. Each heater is 305/g in. long, 87/g in. high, and 65/s in. wide. Upon it is wound 392 ft. of wire. The weight of the whole is 231/2 lbs. Each heater is designed to absorb 1000 watts of a 500-volt current. Six heaters are the complement for an ordinary electric car. For ordinary weather the heaters may be combined by the switch in different ways, so' that five different intensities of heating-surface are possible, besides the position in which no heat is generated, the current being turned off. For heating an ordinary electric car the Consolidated Co. states that from 2 to 12 amperes on a 500-volt circuit is sufficient. With the outside temperature at 20° to 30°, about 6 amperes will suffice. With zero or lower temperature, the full 12 amperes is required to heat a car effectively. Compare these figures with the experience in steam-heating of railway- cars, as follows: 1 B. T. U. = 0.29084 watt-hours. 6 amperes on a 500-volt circuit = 3000 watts. A current consumption of 6 amperes will generate 3000 *■ 0.29084 = 10,315 B.T.U. per hour. In steam-car heating, a passenger coach usually requires from 60 lbs. of steam in freezing weather to 100 lbs. in zero weather per hour. Supposing the steam to enter the pipes at 20 lbs. pressure, and to be discharged at 200° F., each pound of steam will give up 983 B.T.U. to the car, Then 1376 ELECTRICAL ENGINEERING. the equivalent of the thermal units delivered by the electrical-heating system in pounds of steam, is 10,315 -*■ 983 = 10'V2, nearly. Thus the Consolidated Co.'s estimates for electric-heating provide the equivalent of IOV2 lbs. of steam per car per hour in freezing weather and 21 lbs. in zero weather. Suppose that by the use of good coal, careful firing, well-designed boilers and triple-expansion engines we are able in daily practice to generate 1 H.P. delivered at the fly-wheel with an expenditure of 21/2 lbs. of coal per hour. We have then to convert this energy into electricity, transmit it by wire to the heater, and convert it into heat by passing it through a resistance- coil. We may set the combined efficiency of the dynamo and line circuit at 85%, and will suppose that all the electricity is converted into heat in the resistance-coils of the radiator. Then 1 brake H.P. at the engine = 0.85 electrical H.P. at the resistance coil = 1,683,000 ft.-lbs. energy per hour =2180 heat-units. But since it required 2V2 lbs. of coal to develop 1 brake H.P., it follows that the heat given out at the radiator per pound of coal burned in the boiler furnace will be 2 180 -e- 2 1/2 = 872 H.U. An ordinary steam-heating system utilizes 9652 H.U. per lb. of coal for heat- ing; hence the efficiency of the electric system is to the efficiency of the steam-heating system as 872 to 9652, o>r about 1 to 11. (Eng'g News, Aug. 9, '90; Mar. 30, '92; May 15, '93.) Electric Furnaces. (Condensed from an article by J. Wright in Elec. Age, May, 1904. The original contains illustrations of many styles of furnace.) — Electric furnaces may be divided into two main classes, (1) those in which the heating effect is produced by the electric arc estab- lished between two carbon or other electrodes connected with the source of current, commonly known as arc furnaces; and (2) those in which the heating effect is produced by the passage of the current through a resist- ance, which either forms part of the furnace proper, or is constituted, by a suitable conducting train, of the material to be treated in the furnace. Such furnaces are known as resistance furnaces. The Moissan arc furnace consists of two chalk blocks, bored out to receive a carbon crucible which encloses the center or hearth of the furnace proper. Into this cavity pass two massive carbon electrodes, through openings provided for them in the walls of the structure, which is held together by clamps. The arc established between the ends of the carbons when the current is turned on plays over the center of the crucible, heat- ing its contents. In the Siemens arc furnace a refractory crucible of plumbago, magnesia, lime, or other suitable material is supported at the center of a cylinder or jacket, and packed around with broken charcoal, or other poor con- ductor of heat. The negative electrode consists of a massive carbon rod passing vertically through the lid of the crucible, and free to move vertically therein. The positive electrode, which may be of iron, plati- num or carbon, consists of a rod passing up through the base of the crucible. The furnace was originally designed for the fusion of refractory metals and their ores. Electrical contact is established between the lower electrode and the semi-metallic mass in the crucible, and the arc continues to play between the surface of the mass and the movable carbon rod. As the current through the furnace increases, that through the shunt winding of a solenoid which controls the position of the movable rod diminishes, thereby raising the negative electrode and restoring equilib- rium. The Willson furnace is a modification of the Siemens, the solenoid regulation of the upper movable carbon being replaced by a worm and hand wheel, while the furnace is made continuous in operation by the provision of a tapping hole for drawing off the molten products. This type of furnace was employed by Willson in the manufacture of calcium carbide; many other types of arc furnaces have been developed from these earlier forms. (See El. Age, May, 1904, for illustrations.) The Borchers furnace is typical of that class in which a core, forming part of the furnace itself, is heated by the passage of the current through it, and imparts its heat to the surrounding mass of material contained in the furnace. It consists of a block of refractory material, im the center of which is an opening forming the crueible, into which is fed the material to PRIMARY BATTERIES. 1377 be treated. This space is bridged by a thin carbon rod which is attached, at its extremities, to two carbon electrodes, passing through the walls of the furnace. The current heats the smaller rod to a very high tempera- ture, and the rod diffuses its heat throughout the mass, from its center outwards. H. I. Irvine has brought out a resistance furnace in which the heated column consists of a fused electrolyte, maintained in a state of fusion by the passage of the current, and communicating its heat by radiation and diffusion, to the encircling charge, which is packed around it. A novel type of resistance furnace, patented independently, with some slight variation of detail, by Colby, Ferranti, and Kjellin, is worked on the inductive principle, and consists of an annular, or helical, channel in a refractory base, filled with a conducting, or semi-conducting, medium, which constitutes the furnace charge, and has a heavy current induced in it by a surrounding coil of many turns, carrying an alternating current. The device, in fact, acts as the closed-circuit secondary of a step-down transformer. The Acheson furnace for the manufacture of carborundum is a rough firebrick structure, through the end walls of which project the electrodes consisting of composite bundles of carbon rods set in metal clamps. The space between the two electrodes is bridged by a conducting path of coke, which constitutes the core of the furnace. This core is packed round with the raw material, consisting of coke, sand, sawdust and common salt. A 2 1/2 ton H6roult electric steel furnace has been installed by the Firth- Sterling Steel Co. at Demmler, Pa. In this furnace an arc is formed between the bath of metal and two graphite electrodes which are sus- pended over it. Single-phase, sixty-cycle alternating current is used and is stepped down to 110 volts by transformers from the 11, 000- volt mains. The furnace consumes about 250 kilowatts. It produces steel equal in quality to crucible steel, at a cost little greater than open-hearth steel. (El. Review, May 14, 1910.) The Iron Trade Review, 1906, contains a series of illustrated articles on electric furnaces, by J. B. C. Kershaw. See also paper by C. F. Bur- gess, in Trans. Western Socy. of Engrs., 1905, and papers in Trans. Am. Electro Chemical Society, 1902 and later dates. Silundum, or silicified carbon, is a product obtained when carbon is heated in the vapor of silicon in an electric furnace. It is a form of car- borundum, and has similar properties; it is very hard, resists high tem- peratures and is acid-proof. It is a conductor of electricity, its resistance being about three times that of carbon. It can be heated in the air up to 1600° C. without showing any sign of oxidation. At about 1,700°, however, the silicon leaves the carbon and combines with the oxygen of the air. Silundum cannot be melted. The first use to which the material was applied was for electric cooking and heating. For heating purposes the silundum rods can be used single, in lengths up to 32 ins., depending on the diameter, as solid, round, flat or square rods or tubes, or in the form of a grid mounted in a frame and provided with contact wires. (El. Review, London. Eng. Digest, Feb., 1909.) PRIMARY BATTERIES. Following is a partial list of some of the best known primary cells or batteries. Name. Elements. + Electrolyte. Depolarizer. E.M.F. volts. Cu Cu Pt C Cu C Pt Pt C Zn Zn Zn Zn Zn Zn Zn Cd Zn Dilute H2SO4 ZnSC-4 Dilute H2SO4 Dilute H2SO4 Cone. NaOH NH4CI ZnSC-4 CdSC-4 Various electro Concent. CuS0 4 Concent. CuSCh HNO3 K 2 Cr 2 7 CuO Mn0 2 Hg 2 S0 4 Hg 2 S0 4 yte pastes. 1.07 1. 1.9 Fuller 2.1 Edison- Lalande 0.7-0.9 1.4 Clark Weston Dry battery 1.44 1.02 l-rl.,8 1378 ELECTRICAL ENGINEERING. The gravity cell is used for telegraph work. It is suitable for closed circuits, and should not be used where it is to stand for a long time on open circuit. The Fuller cell is adapted to telephones or any intermittent work. It can stand on open circuit for months without deterioration. The Edison-Lalande cell is suitable for either closed or open circuits. The Leclanche" cell is adapted for open circuit intermittent work, such as bells, telephones, etc. The Clark and Weston cells are used for electrical standards. The Weston cell has largely superseded the Clark. Dry cells are in common use for house service, igniters for gas engines, etc. Batteries are coupled in series of two or more to obtain an e.m.f. greater than that of one cell, and in multiple to obtain more amperes without change of e.m.f. Spark coils, or induction coils with interrupters, are used to obtain ignition sparks for gas engines, etc. ELECTRICAL ACCUMULATORS OR STORAGE-BATTERIES. The original, or Plants, storage battery consistedof two plates of metallic lead immersed in a vessel containing sulphuric acid. An electric current being sent through the cell the surface of the positive plate was converted into peroxide of lead, Pb02. This was called charging the cell. After being thus charged the cell could be used as a source of electric current, or discharged. Plante and other authorities consider that in charging, Pb02 is formed on the positive plate and spongy metallic lead on the negative, both being converted into lead oxide, PbO, by the discharge, but others hold that sulphate of lead is made on both plates by discharg- ing, and that during the charging Pb0 2 is formed on the positive plate and metallic Pb on the other, sulphuric acid being set free. The acid being continually abstracted from the electrolyte as the dis- charge proceeds, the density of the solution becomes less. In the charging operation this action is reversed, the acid being reinstated in the liquid and therefore causing an increase in its density. The difference of potential developed by lead and lead peroxide im- mersed in dilute H 2 S0 4 is about two volts. A lead-peroxide plate gradu- ally loses its electrical energy by local action, the rate of such loss varying according to the circumstances of its preparation and the condition of the cell. In the Faure or pasted cells lead plates are coated with minium or lith- arge made into a paste with acidulated water. When dry these plates are placed in a bath of dilute H 2 S0 4 and subjected to the action of the current, by which the oxide on the positive plate is converted into peroxide and that on the negative plate reduced to finely divided or porous lead. The " Chloride Accumulator " made by The Electric Storage Battery Co., of Philadelphia, consists of modified Plante positives and modified Faure negatives. The positive plate, called the Manchester type, con- sists of a hard lead grid into which are pressed " buttons " of corrugated pure lead tape, rolled into spirals. When electrolytically " formed," these buttons become coated with lead peroxide. The negative is the so-called " Box " type, in which the grid is made in two halves which are riveted together after " pasting " with lead oxide, the latter upon charg- ing being reduced to spongy lead. The outside faces are covered with perforated lead sheet, which serves to retain the spongy lead or active material. The following tables give the elements of several sizes of " chloride " accumulators. Type G is furnished in cells containing 11-75 plates, and type H from 21 plates to any greater number desired. The voltage of cells of all sizes is slightly above two volts on open circuit, and during discharge ELECTRICAL ACCUMULATORS. 1379 varies from that point at the begining to 1.75 at the end when working at the normal (eight-hour) rate. At higher rates the final voltage is lower. Accumulators are largely used in central lighting and power stations, in office buildings and other large isolated plants, for the purpose of absorbing the energy of the generating plant during times of light load, and for giving it out during times of heavy load or when the generating plant is idle. The advantages of their use for such purposes are thus enumerated : 1. Reduction in coal consumption and general operating expenses, due to the generating machinery being run at the point of greatest economy while in service, and being shut down entirely during hours of light load the battery supplying the whole of the current. TYPE. Size of Plates. "C M 43/ 8 x4 in. "D" 6x6m. Number of plates r>. . • i For'8 hours . . Dl lt* T SJ For 5 hours „. amperes. .^ For 3 hours , Normal charge rate Outside dimensions of \ \Vlcif h rubber jar, inches: (Height Outside dimensions of \ \yjjf n glass jar, inches: ( Height Weight of electrolyte. [ fjgg/*™ lbs - : { jar: Weight of cell com- { *ggj plete,withacid,lbs.: irl ^Height of cell over all, inches: . jars glass jars rubber jars. 8V2 '43/ 4 71/4 64/ 2 83/ 4 8I/4 91/2 63 471/4 v 2 * 41/2, 51/2, and 6I/2 ins. 1 8/4, I, and I V4. lbs. X 7l/ 2 , 9l/ 2 and 1 1 1/2 lbs "D "Yacht type, rubber jars, 5, 7, and 9 plates, 2V2 in. higher than standard. TYPE'E.'" Size of Plates, 73/ 4 x73/ 4 in. TYPE " F.'' Size of Plates, 11x101/2 in. Number of plates. . . . 5 7 9 11 13 15 9 II 13 15 1; D* 10 15 20 25 30 35 40 50 60 70 80 5 i1 21 28 35 42 49 56 JO 84 98 112 7 peres: |Fbr3hrs. 30 40 W , 60 ' 70 80 100 120 140 160 10 iFor 1 hr. 40 60 HO • 100 120 140 160 200 240 280 320 20 10 15, 37/ 8 20 25 30 35 40 M) 60 70 80 5 V5 Length, in. 1 rub- 27/8 5 61/8 8V« 8V2 11. U> 163/4 1*3/8 20 Vh 4» £ Width, in. >ber 8 l/o 8'/? 8V ? 81/? »!/■> 81/2 i*Vs 15 15 15 11 1! II d-Vs II II 201/4 103/g 201/4 201/4 201/4 51/, 63/ 4 8 II 113/s 9 l06/ 8 12 O £ Width, in.} S oi 91/8 91/8 91/8 ?V8 91/8 91/8 121/2 12 V? 123/4 123/4 *3 Height, in.)^""' 11 3/ 8 H3/8 1 r*/» it 3/8 M3/ 8 II 1/8 I'l M 1/ 17 Weight of jars. I8I/2 20 241/2 26 35 34 63 09 67 79 . electrolyte: ber jars. 51/2 8 101/2 12 17 I8V 2 99 111 123 133 6 Weight of tell com- plete, with glass jar. rub-. 49 60 74 86 1/2 104 112 acid: jar. glass jar. rub- jar. 29V2 40»/2 52 63 77 87 tank 332 372 411 20 Height of cell over all, in inches: 20 121/2 20 121/2 20 mf 2 20 12 1/2 20 121/2 20 nu 2 273/4 £ank 273/4 331/4 273/4 331/4 273/4 331/4 273/4 331/4 *D — addition per plate from 25 to 75 plates sions and weights. approximate as to dimen- 1380 ELECTRICAL ENGINEERING. type'"g." Size of Plates, I55/ I6 x 1 5 5/ 16 i n . TYPE " H." Size of Plates. 15 5/16X30 "/to in. Number of platea II 13 15 17 25 75 D* 21 23 25 75 D* Discharge |f- f hrs. 100 120 140 160 240 740 10 400 440 480 480 20 140 168 196 224 336 1036 14 560 616 672 2072 28 nlrpV" |For3hrs. 200 240 280 320 480 1480 20 800 880 960 2960 40 Peres. ( For , hr 400 480 560 640 960 2960 40 1600 1760 1920 5920 20 Nornjal charge rate . 100 120 140 160 240 740 10 400 440 480 480 20 Outside fr,eneth dimensions ) w: .f. of tank. Sc- inches: [Height. 151/2 I6I/4 I8V2 20 275/ 8 697/ 8 7/8 25 V 26 3/4 283/ 8 697/ Va l93/ 4 193/ 4 193/4 193/4 203/4 21V, 2U/2 21 1/ 2 2ll/ 2 211/2 497/2 26 26 26 26 261/2) 277/- 487/8 487/ 8 487/ Weight of electrolyte in pounds 188 210 231 253 338 876 10.5 583 625 668 1741 21 5 Weight of cell, com- plete, with electro- lyte in lead-lined tank, pounds 568 645 719 798 1165 3300*" 40 1967 2121 2278 6215 78 Height of cell over all, inches 39 39 39 39 40, 4U/2 ■:•' 62V4 62.1/4 621/4 631/4 _ *D = addition per plate from 25 to 75 plates; approximate as to dimen- sions and weights. 2. The possibility of obtaining good regulation in pressure during fluc- tuations in load, especially when the day load consists largely of elevators and similar disturbing elements. 3. To meet sudden demands which arise unexpectedly, as in the case of darkness caused by storm or thunder-showers; also in case of emergency due to accident or stoppage of generating-plant. 4. Smaller generating-plant required where the battery takes the peak of the load, which usually only lasts for a few hours, and yet where no battery is used necessitates sufficient generators, etc., being installed to provide for the maximum output, which in many cases is about double the normal output. The Working Current, or Energy Efficiency, of a storage-cell is the ratio between the value of the current or energy expended in the charging operation, and that obtained when the cell is discharged at any specified rate. In a lead storage-cell, if the surface and quantity of active material be accurately proportioned, and if the discharge be commenced immediately after the termination of the charge, then a current efficiency of as much as 98% may be obtained, provided the rate of discharge is low and well regu- lated. Since the current efficiency decreases as the discharge rate in- creases, and since very low discharge rates are seldom used in practice, efficiencies as high as this are never obtained practically, the average being about 90%. As the normal average discharging electro-motive force of a lead secondary cell never exceeds 2 volts, and as an average electro-motive force during normal charge of about 2.35 volts is required at its poles to overcome both its opposing electro-motive force and its internal resistance, there is an initial loss of at least 15% between the voltage required to charge it and that at which it discharges. Thus with a cur- rent efficiency of 90% and a volt efficiency of 85% the energy efficiency under the best conditions cannot be much over 75%, while in practice it is nearer 70%. Important General Rules. — Storage cells should not be excessively charged, undercharged or allowed to stand when completely discharged. In setting up new cells the manufacturer should always be consulted as to the proper purity and specific gravity of the electrolyte (solution) to be used in the cells and also as to the duration of the initial charge. ELECTROLYSIS. 1381 Charging should be done at the normal rate (as given by the manu- facturer) or as near to it as possible. At regular periods once each week or two weeks, depending on whether the cells have to be charged daily or not, an overcharge should be given, lasting until the specific gravity of the electrolyte and the cell voltage have risen to a maximum and remained constant for about one hour. The end of charge voltage may vary from 2.40 to 2.70 volts per cell. All other charges termed " regular charges " should cease shortly before the maximum values obtained on the preceding overcharge are reached. If cells are standing idle they should receive an overcharge once every two weeks. Discharges should be stopped when the cell voltage has fallen to 1.80 volts with current flowing at or about the normal rate. The fall in specific gravity of the electrolyte is also useful as a guide on the discharge and the manufacturer should be consulted as to the proper limits. The level of the electrolyte should be kept above the top of the plates by adding pure fresh water. Addition of new electrolyte is seldom necessary and should be done only on advice from the manufacturer. The sediment which collects in the bottom of the cells should always be removed before it touches the plates. The battery room should be well ventilated, especially when charging, and great care taken not to bring an exposed flame near the cells when charging or shortly after. Metals or impurities of any kind must not be allowed to get into the cells. If such should happen, the impurity should be removed at once, and if badly contaminated, the electrolyte replaced with new. If in doubt as to the purity of electrolyte or water, the manufacturers should be consulted. To take cells out of commission, the electrolyte should be drawn off; the cells filled with water and allowed to stand for 12 or 15 hours. The water can then be drawn off and the plates allowed to dry. When putting into service again, the same procedure should be followed as with the initial charge. ELECTROLYSIS, The separation of a chemical compound into its constituents by means of an electric current. Faraday gave the nomenclature relating to elec- trolysis. The compound to be decomposed is the Electrolyte, and the process Electrolysis. The plates or poles of the battery are Electrodes. The plate where the greatest pressure exists is the Anode, and the other pole is the Cathode. The products of decomposition are Ions. Lord Rayleigh found that a current of one ampere will deposit 0.017253 grain, or 0.001118 gram, of silver per second on one of the plates of a silver voltameter, the liquid employed being a solution of silver nitrate containing from 15% to 20% of the salt. The weight of hydrogen similarly set free by a current of one ampere is 0.00001038 gram per second. Knowing the amount of hydrogen thus set free, and the chemical equiva- lents of the constituents of other substances, we can calculate what weight of their elements will be set free or deposited in a given time by a given current. Thus, the current that liberates 1 gram of hydrogen will liberate 8 grams of oxygen, or 107.7 grams of silver, the numbers 8 and 107.7 being the chemical equivalents for oxygen and silver respectively. To find the weight of metal deposited by a given current in a given time, find the weight of hydrogen liberated by the given current in the given time, and multiply by the chemical equivalent of the metal. The table on page 1382 (from " Practical Electrical Engineering ") is calculated upon Lord Rayleigh's determination of the electro-chemical equivalents and Roscoe's atomic weights. 1382 ELECTRICAL ENGINEERING. ELECTRO-CHEMICAL EQUIVALENTS. H? > c 0) W * >> £ 1 , a a s| o> o> oj ^13 > <3 O ro Hi 1.00 1.00 Ki 39.04 39.04 Nai 22.99 22.99 Al 3 27.3 9.1 Ma-., 23.94 11.97 AU3 196.2 65.4 Agi 107.66 107.66 Cu 2 63.00 31.5 C Ul 63.00 63.00 H>, 199.8 99.9 H gl 199.8 199.8 Sm 117.8 29.45 Sn 2 117.8 58.9 Fa, 55.9 18.64$ Fe 2 55.9 27.95 Ni 2 58.6 29.3 Zn 2 64.9 32.45 Pb 2 206.4 103.2 Oo 15.96 7.98 CMi 35.37 35.37 Ii 126.53 126.53 Br, 79.75 79.75 ^3 14.01 4.67 lil^ si 11 lit! o 03 Electro-positive. Hydrogen Potassium Sodium Aluminum Magnesium Gold Silver Copper (cupric) (cuprous) Mercury (mercuric)., (mercurous) Tin (stannic) " (stannous) Iron (ferric) " (ferrous) Nickel Zinc Lead Electro-negative. Oxygen Chlorine Iodine Bromine Nitrogen 0.010384 0.40539 0.23873 0.09449 0.12430 0.67911 1.11800 0.32709 0.65419 1.03740 2.07470 0.30581 0.61162 0.19356 0.29035 0.30425 0.33696 1.07160 0.08286 0.36728 1.31300 0.82812 0.04849 96293.00 2467.50 4188.90 1058.30 804.03 1473.50 894.41 3058.60 1525.30 963.99 481.99 3270.00 1635.00 5166.4 3445.50 3286.80 2967.10 933.26 0.0373 8 1.4595° 0.8594^ 0.34018 0.44747 2.4448° 4.0250° 1.1770° 2.35500 3.73450 7.46900 1.10090 2.20180 0.69681 1 .04480 1 .09530 1 .21330 3.85780 *Valency is the atom-fixing or atom-replacing power of an element com- pared with hydrogen, whose valency is unity. fAtomic weight is the weight of one atom of each element compared with hydrogen, whose atomic weight is unity. JBecquerel's extension of Faraday's law showed that the electro-chemical equivalent of an element is proportional to its chemical equivalent. The latter is equal to its combining weight, and not to atomic weight -5- valency, as defined by Thompson, Hospitalier, and others who have copied their tables. For example, the ferric salt is an exception to Thompson's rule, as are sesqui-salts in general. Thus: Weight of silver deposited in 10 seconds by a current of 10 amperes = weight of hydrogen liberated per second X number of seconds X current strength X 107.7 = 0.00001038 X 10 X 10 X 107.7 = 0.11178 gram. Weight of copper deposited in 1 hour by a current of 10 amperes = 0.00001038X 3600X10X 31.5 = 11.77 grams. Since 1 ampere per second liberates 0.00001038 gram of hydrogen, strength of current in amperes = weight in grams of H liberated per second -s- 0.00001038 weight of element liberated per second — 0.00001038 Xchemical equivalent of element THE MAGNETIC CIRCUIT. 1383 THE MAGNETIC CIRCUIT. For units of the magnetic circuit, see page 1346. Lines and Loops of Force. — It is conventionally assumed that the attractions and repulsions shown by the action of a magnet or a con- ductor upon iron filings are due to " lines of force " surrounding the magnet or conductor. The " number of lines " indicates the magnitude of the forces acting. As the iron filings arrange themselves in concentric circles, we may assume that the forces may be represented by closed curves or "loops of force." The following assumptions are made con- cerning the loops of force in a conductive circuit: 1. That the lines or loops of force in the conductor are parallel to the axis of the conductor. 2. That the loops of force external to the conductor are proportonal in number to the current in the conductor, that is, a definite current gener- ates a definite number of loops of force. These may be stated as the strength of field in proportion to the current. 3. That the radii of the loops of force are at right angles to the axis oi the conductor. The magnetic force proceeding from a point is equal at all points on the surface of an imaginary sphere described by a given radius about that point. A sphere of radius 1 cm. has a surface of 4rc square centimeters If = total flux, expressed as the number of lines of force emanating from a magnetic pole having a strength M , Magnetic moment of a magnet = product of strength of pole M and its length, or distance between its poles L. Magnetic moment =(f>L-t- 4x. If B = number of lines flowing through each square centimeter of cross- section of a bar-magnet, or the " specific induction," and A = cross-section Magnetic Moment = LAB + = Fjua-r- I. One ampere-turn produces 1.257 gilberts of magnetomotive force and one inch equals 2.54 centimeters; hence, in inch measure, <£= (1.257 A t )n6A5a+ 2.54?= 3.192/xaA^H- I. The ampere-turns required to produce a given magnetic flux in a given path will be A t *= 4>l+ 3.192 /ia = 0.3133 l+na. Since magnetic flux -f- area of path = magnetic density, the ampere-turn required to produce a density B, in lines of force per square inch of area of path, will be A t = 0.3133 Bl + p. This formula is used in practical work, as the magnetic density must be predetermined in order to ascertain the permeability of the material under its working conditions. When a magnetic circuit includes several qualities of material, such as wrought iron, cast iron, and air, it is most direct to work in terms of ampere-turns per unit length of path. The ia84 ELECTKICAL ENGINEERING. ampere-turns for each material are determined separately, and the wind- ing is designed to produce the sum of all the ampere-turns. The following table gives the average results from a number of tests made by Dr. Samuel Sheldon: Values of B and H a g 3 5*8 Cast Iron. Cast Steel. Wrought Iron. Sheet Metal. H 1 V x a . $ 1 O) « a . 3*8 B0 4 | m i| SJ2.S O-r, . m il ||.S m ,1 a — -5 g& g=l O o3 72 OJO 10 7.95 20.2 4.3 27.7 11.5 74.2 13.0 83.8 14.3 92.2 20 15.90 40.4 5.7 36.8 13.8 89.0 14.7 94.8 15.6 100.7 30 23.85 60.6 6.5 41.9 14.9 96.1 15.3 98.6 16.2 104.5 40 31.80 80.8 7.1 45.8 15.5 100.0 15.7 101.2 16.6 107.1 50 39.75 101.0 7.6 49.0 16.0 103.2 16.0 103.2 16.9 109.0 60 47.70 121.2 8.0 51.6 16.5 106.5 16.3 105.2 17.3 111.6 70 55.65 141.4 8.4 59.2 16.9 109.0 16.5 106.5 17.5 112.9 80 63.65 161.6 8.7 56.1 17.2 111.0 16.7 107.8 17.7 114.1 90 71.60 181.8 9.0 58.0 17.4 112.2 16.9 109.0 18.0 116.1 100 79.50 202.0 9.4 60.6 17.7 114.1 17.2 110.9 18.2 117.3 150 119.25 303.0 10.6 68.3 18.5 119.2 18.0 116.1 19.0 122.7 200 159.0 404.0 11.7 75.5 19.2 123.9 18.7 120.8 1.96 126.5 250 198.8 505.0 12.4 80.0 19.7 127.1 19.2 123.9 20.2 13C.2 300 238.5 606.0 13.2 85.1 20.1 129.6 19.7 127.1 20.7 133.5 H = 1.257 ampere-turns per cm. = 0.495 ampere-turns per inch. Example. — A magnetic circuit consists of 12 ins. of cast steel of 8sq. ins. cross-section; 4 ins. of cast iron of 22 sq. ins. cross-section; 3 ins. of sheet iron of 8 sq. ins. cross-section; and two air-gaps each Vi6in. long and of 12 sq. ins. area. Required, the ampere-turns to produce a flux of 768,000 maxwells, which is to be uniform throughout the magnetic circuit. The flux density in the steel is 768,000-^-8 = 96,000 maxwells; the am- pere-turns per inch of length, according to Sheldon's table, are 60.6, so that the 12 in. of steel will require 727.2 ampere-turns. The density in the cast iron is 768,000-^22 = 34,900; the ampere-turns = 4X40=160. The density in the sheet iron = 768,000 -5- 8 = 96,000; ampere-turns per inch = 30; total ampere-turns for sheet iron = 90. The air-gap density is 768,000 -=- 12 = 64,000; ampere-turns per in. = 0.3133B; ampere-turns required for air-gap = 0.3133 X 64,000 ■*- 8=2506.4. The entire circuit will require 727.2+ 160+ 90 + 2506.4 = 3483.6 am- pere-turns, assuming uniform flux throughout. In practice there is considerable "leakage" of magnetic lines of force; that is, many of the lines stray away from the useful path, there being no material opaque to magnetism and therefore no means of restricting it to a given path. The amount of leakage is proportional to the permeance of the leakage paths available between two points in a magnetic circuit which are at different magnetic potentials, such as opposite ends of a magnet coil. It is seldom practicable to predetermine with any approach to accuracy the magnetic leakage that will occur under given conditions unless one has profuse data obtained experimentally under similar con- ditions. In dynamo-electric machines the leakage coefficient varies from 1.3 to 2. Tractive or Lifting Force of a Magnet. — The lifting power or " pull " exerted by an electro-magnet upon an armature in actual contact with its pole-faces is given by the formula Lbs.= B*a + 72, 134,000, a being the area of contact in square inches and B the magnetic density over this area. If the armature is very close to the pole-faces this for- mula also applies with sufficient accuracy for all practical puposes, but a considerable air-gap renders it inapplicable. The design of solenoids for the coil-and-plunger type of electro-magnets DYNAMO-ELECTRIC MACHINES. 1385 is discussed in a series of articles by C. R. Underbill, in Elec. World, April 29, May 13, and Oct. 7, 1905. Various forms of magnetic chucks are illustrated and described by O. S. Walker, in Am. Mach., Feb. 11, 1909. For magnets used in hoisting, see page 1169. Determining the Polarity of Electro-magnets. — If a wire is wound around a magnet in a right-handed helix, the end at which the current flows into the helix is the south pole. If a wire is wound around an ordinary wood-screw, and the current flows around the helix in the direction from the head of the screw to the point, the head of the screw is the south pole. If a magnet is held so that the south pole is opposite the eye of the observer, the wire being wound as a right-handed helix around it, the current flows in a right-handed direction, with the hands of a clock. Determining the Direction of a Current. — Place a wire carrying a current above and parallel to a pivoted magnetic needle. If the cur- rent be flowing along the wire from N. to S., it will cause the N.-seeking pole to turn to the eastward; if it be flowing from S. to N., the pole will turn to the westward. If the wire be below the needle, these motions will be reversed. Maxwell's rule. The direction of the current and that of the resisting magnetic force are related to each other as are the rotation and the for- ward travel of an ordinary (right-handed) corkscrew. DYNAMO-ELECTRIC MACHINES. There are three classes of dynamo-electric machines, viz.: 1. Generators, for the conversion of mechanical into electrical energy. 2. Motors, for the conversion of electrical into mechanical energy. Generators and motors are both subdivided into direct-current and alternating-current machines. 3. Transformers, for the conversion of one character or voltage of cur- rent into another, as direct into alternating or alternating into direct, or from one voltage into a higher or lower voltage. Kinds of Dynamo-electric Machines as regards Manner of Winding. 1. Separately-excited Dynamo. — The field magnet coils have no connec- tion with the armature-coils, but receive their current from a separate machine or source. 2. Series-wound Dynamo. — The field winding and the external circuit are connected in series with the armature winding, so that the entire arma- ture current must pass through the field-coils. Since in a series-wound dynamo the armature-coils, the field, and the ex- ternal circuit are in series, any increase in the resistance of the external circuit will decrease the electromotive force from the decrease in the mag- netizing currents. A decrease in the resistance of the external circuit will, in a like manner, increase the electromotive force from the increase in the magnetizing current. The use of a regulator avoids these changes in the electromotive force. 3. Shunt-wound Dynamo. — The field magnet coils are placed in a shunt to the armature circuit, so that only a portion of the current generated passes through the field magnet coils, but all the difference of potential of the armature acts at the terminals of the field-circuit. In a shunt-wound dynamo an increase in the resistance of the external circuit increases the electromotive force, and a decrease in the resistance of the external circuit decreases the electromotive force. This is just the reverse of the series-wound dynamo. In a shunt-wound dynamo a continuous balancing of the current occurs, the current dividing at the brushes between the field and the external cir- cuit in the inverse proportion to the resistance of these circuits. If the resistance of the external circuit becomes greater, a proportionately greater current passes through the field magnets, and so causes the electromotive force to become greater. If, on the contrary, the resistance of the external circuit decreases, less current passes through the field, and the electro- motive force is proportionately decreased. 4. Compound-wound Dynamo. — The field magnets are wound with two separate sets of coils, one of which is in series with the armature and the external circuit, and the other in shunt with the armature or the external circuit. 1386 ELECTRICAL ENGINEERING. Motors. — The above classification in regard to winding applies also to motors. Moving Force of a Dynamo-electric Machine. — A wire through which a current passes has, when placed in a magnetic field, a tendency to move perpendicular to itself and at right angles to the lines of the field. The force producing this tendency is P=IBI dynes, in which Z=length of the wire, 7 = the current in C.G.S. units, and B=the induc- tion, or flux density, in the field in gausses or lines per square centimeter. If the current / is taken in amperes, P = lBI-i- 10 = IBIX 10 -1 . If Pjff. is taken in kilograms, P k = IBI + 9,810,000 = 10.1937 IBIX 10~ 8 kilograms. Example. — The mean strength of field, B, of a dynamo is 5000 C.G.S. lines; a current of 100 amperes flows through a wire; the force acts upon 10 centimeters of the wire = 10.1937 X 10 X 100X5000 X 10" 8 =0.5097 kilo- grams. Torque of an Armature. — The torque of an armature is the moment tending to turn it. In a generator it is the moment which must be applied to the armature to turn it in order to produce current. In a motor it is the turning moment which the armature gives to the pulley. Let / = current in the armature in amperes, £' = the electromotive force in volts, T = the torque in pound-feet, <£= the flux through the armature in maxwells, N = the number of conductors around the armature, and n = the number of revolutions per second. Then Watts = IE = 2nnTX 1.356.* In any machine if the flux be constant, E is directly proportional to the speed and = 4>Nn -J- 10 8 ; whence NI-r- 10 8 = 2xTX1.356; NI NI 10 8 X 2tt X 1.356 8.52 X 10 8 P ouna - Ieet - Let I = length of armature in inches, d = diameter of armature in inches, B = flux density in maxwells per square inch, and let m = the ratio of the conductors under the influence of the pole-pieces to the whole number of conductors on the armature. Then 4> = %ndXlX BXm. These formulae apply to both generators and motors. They show that torque is independent of the speed and varies directly with the current and the flux. The total peripheral force is obtained by dividing the torque by the radius (in feet) of the armature, and the drag on each conductor is obtained by dividing the total peripheral force by the number of conductors under the influence of the pole-pieces at one time. Example. — Given an armature of length I = 20 inches, diameter d = 12 inches, number of conductors N = 120, of which 80 are under the influence of the pole-pieces at one time; let the flux density B = 30,000 maxwells per sq. in. and the current / = 400 amperes. 4> = ~- X 20 X 30,000 X y^j = 7,540,000. „ 7,540,000X120X400 , OJ _ , . . T = 8.52 X 100,000,000 = 424 " 8 P ound " feet - Total peripheral force = 424.8 -e- 0.5 = 849.6 lbs. Drag per conductor = 849.6 -s- 120 = 7.08 lbs. The work done in one revolution = torque X circumference of a circle of 1 foot radius = 424.8 X 6.28 = 2670 foot-pounds. Let the revolutions per minute equal 500, then the horse-power ^2670X500 33000 Torque, Horse-power and Revolutions. — T= torque in pound-feet, H.P. = T X Rpm. X 6.2832 -r- 33,000 = IE -J- 746. Whence Torque = 7.0403 EI h- Rpm. or 7 times the watts -*- the revs, per min. nearly. Electromotive Force of the Armature Circuit. — From the horse- power, calculated as above, together with the amperes, we can obtain the E.M.F., for IE = H.P. X 746, whence E.M.F. or E = H.P. X 746-=-/. * 1 ft.-lb. per second = 1.356 watts. DYNAMO-ELECTRIC MACHINES. 1387 If H.P., as above, = 40.5, and /= „ 400 The E.M.F. may also be calculated by the following formulae: I = Total current through armature; e a = E.M.F. in armature in volts; N = Number of active conductors counted all around armature; V = Number of pairs of poles (p = 1 in a two-pole machine); n= Speed in revolutions per minute; $ = Total flux in maxwells. _,, , . I e n =4>N — 10 -8 for two-pole machines. Electromotive J a 60 force: j = pN j% for multipolar machines with series- {. a 10 8 60 wound armature Strength of the Magnetic Field. — Let / = current in amperes, N = number of turns in the coil, A = area of the cross-section of the core in square centimeters, 1= length of core in centimeters, n the permeability of the core, and <£= flux in maxwells. Then _ Magnetomotive Force _ 1.257 NI r Reluctance (£-e-A/i) In a dynamo-electric machine the reluctance will be made up of three separate quantities, viz.: that of the field magnet cores, that of the air spaces between the field magnet pole-pieces and the armature, and that of the armature. The total reluctance is the sum of the three. Let L it L 2 , L 2 be the length of the path of magnetic lines in the field magnet cores,* in the air-gaps, and in the armature respectively; and let A t , A 2 , A3 be the areas of the cross-sections perpendicular to the path of the magnetic lines in the field magnet cores, the air-gaps, and the armature respectively. Let the permeability of the field magnet cores be m, and of the armature nz. The permeability of the air-gaps is taken as unity. Then the total reluctance of the machine will be Li L2 , L3 > Aifii A 2 A S fi s ™_ « . 1.257 NI The flUX, <£ = 77 — — : . , fT — . . , IT -. : . (Lj -i- Aifj-i) + (L 2 ■*■ A 2 ) + {Lz -5- A 3^3) The ampere-turns necessary to create a given flux in a machine may be found by the formula, Arr , [(Lt -5- AtMi) + (L 2 -4-A 2 ) + (L 8 -?• Az^s)] NI = * L257 ' But the total flux generated by the field coils is not available to produce current in the armature. There is a leakage between the field magnets, and this must be allowed for in calculations. The leakage coefficient varies from 1.3 to 2 in different machines. The meaning of the coefficient is that if a flux of say 100 maxwells per square cm. are desired in the field coils, it will be necessary to provide ampere turns for 1.3 X 100 = 130 maxwells, if the leakage coefficient be 1.3. Another method of calculating the ampere-turns necessary to produce a given flux is to calculate the magnetomotive force required in each portion of the machine, separately, introducing the leakage coefficient in the calcu- lation for the field magnets, and dividing the sum of the magnetomotive forces by 1.257. In the ordinary type of multipolar machine there are as many magnetic circuits as there are poles. Each winding energizes part of two circuits. The calculation is made in the same manner as for a single magnetic circuit. *The length of the path in the field magnet cores L t includes that portion of the path which lies in the piece joining the cores of the various field magnets. 1388 ELECTRICAL ENGINEERING. ALTERNATING CURRENTS.* The advantages of alternating over direct currents are: 1. Greater simplicity of dynamos and motors, no commutators being required; 2. The feasibility of obtaining high voltages, by means of static transformers, for cheapening the cost of transmission; 3. The facility of transforming from one voltage to another, either higher or lower, for different purposes. A direct current is uniform in strength and direction, while an alternat- ing current rapidly rises from zero to a maximum, falls to zero, reverses its direction, attains a maximum in the new direction, and again returns to zero. This series of changes can best be represented by a curve the abscis- sas of which represent time and the ordinates either current or electro- motive force (e.m.f.). The curve usually chosen for this purpose is the sine curve, Fig. 172; the best forms of alternators give a curve that is a very close approximation to the sine curve, and all calculations and de- ductions of formulae are based on it. The equation of the sine curve is y = sin x, in which y is any ordinate, and x is the angle passed over by a moving radius vector. After the flow of a direct current has been once established, the only opposition to the flow is the resistance offered by the conductor to the passage of current through it. This resistance of the conductor, in treat- ing of alternating currents, is sometimes spoken of as ohmic resistance. The word resistance, used alone, always means the ohmic resistance. In alternating currents, in addition to the resistance, several other quantities, which affect the flow of current, must be taken into consideration. These quantities are inductance, capacity, and skin effect. They are discussed under separate headings. The current and the e.m.f. may be in phase with each other, that is, they may attain their maximum strength at the same instant, or they may not, depending on the character of the circuit. In a circuit containing only resistance, the current and e.m.f. are in phase; in a current contain- ing inductance the e.m.f. attains its maximum value before the current, or leads the current. In a circuit containing capacity the current leads the e.m.f. If both capacity and inductance are present in a circuit, they will tend to neutralize each other. Maximum, Average, and Effective Values. — The strength and the e.m.f. of an alternating current being constantly varied, the maximum value of either is attained only for an instant in each period. The maxi- mum values are little used in calculations, except in deducing formulae and for proportioning insulation, which must stand the maximum pressure. The average value is obtained by averaging the ordinates of the sine curve representing the current, and is 2 -f- t or 0.637 of the maximum value. The value of greatest importance is the effective, or " square root of the mean square," value. It is obtained by taking the square root of the mean of the squares of the ordinates of the sine curve. The effective value is the value shown on alternating-current measuring instruments. The product of the square of the effective value of the current and the resist- ance of the circuit is the heat lost in the circuit. The comparison of the maximum, average, and effective values is as follows: #Effec. =#Max. X 0.707; #Aver. =#Max.X 0.637; #Max. = 1.41 X #Effec. Frequency. — The time required for an alternating current to pass through one complete cycle, as from one maximum point to the next (a and b, Fig. 172), is termed the period. The number of periods in a second is termed the frequency of the current. Since the current changes its direction twice in each period, the number of reversals or alternations is *Only a very brief treatment of the subject of alternating currents can be given in this book. The following works are recommended as valuable for reference: Alternating Currents and Alternating Current Machinery, by D. C. and J. P. Jackson; Standard Polyphase Apparatus and Systems, by M. A. Oudin; Polyphase Electric Currents, by S. P. Thompson; Electric Lighting, by F. B. Crocker, 2 vols.; Electric Power Transmission, by Louis Bell; Alternating Currents, by Bedell and Crehore; Alternating-current Phenomena, by Chas. P. Steinmetz. The two last named are highly mathematical. ALTERNATING CURRENTS 1389 double the frequency. A current of 120 alternations per second has a period of i/eo and a frequency of 60. The frequency of a current is equal to one-half the number of poles on the generator, multiplied by the number of revolutions per second. Frequency is denoted by the letter/. The frequencies most generally used in the United States are 25, 40, 60, 125, and 133 cycles per second. The Standardization Report of the A I.E.E. recommends the adoption of three frequencies, viz. 25, 60 and 120. With the higher frequencies both transformers and conductors will be less costly in a circuit of a given resistance but the capacity and inductance effects in each will be increased, and these tend to increase* the cost. With high frequencies it also becomes difficult to operate alternators in parallel. A low frequency current cannot be used on lighting circuits, as the lights will flicker when the frequency drops below a certain figure. For arc lights the frequency should not be less than 40. For incandescent lamps it should not be less than 25. If the circuit is to supply both power and light a frequency of 60 is usually desirable. For power transmission to long dis- tances a low frequency, say 25, is considered desirable, in order to lessen the capacity effects. If the alternating current is to be converted into direct current for lighting purposes a low frequency may be used, as the frequency will then have no effect on the lights. Inductance. — Inductance is that property of an electrical circuit by which it resists a change in the current. A current flowing through a conductor produces a magnetic flux around the conductor. If the current be changed in strength or direction, the flux is also changed, producing in the conductor an e.m.f. whose direc- tion is opposed to that of the current in the conductor. This counter e.m.f. is the counter e.m.f. of inductance. It is proportional to the rate of change of current, provided that the perme- ability of the medium around the con- Fig. 198. ductor remains constant. The unit of inductance is the henry, symbol L. A circuit has an inductance of one henry if a uniform variation of current at the rate of one ampere per second produces a counter e.m.f. of one volt. The effect of inductance on the circuit is to cause the current to lag behind the e.m.f. as shown in Fig. 198, in which abscissas represents time, and ordinates represent e.m.f. and current strengths respectively. Capacity. — Any insulated conductor has the power of holding a quan- tity of static electricity. This power is termed the capacity of the body. The capacity of a circuit is measured by the quantity of electricity in it when at unit potential. It may be increased by means of a condenser. A condenser consists of two parallel conductors, insulated from each other by a non-conductor. The conductors are usually in sheet form. The unit of capacity is a farad, symbol C. A condenser has a capacity of one farad when one coulomb of electricity contained in it produces a dif- ference of potential of one volt, or when a rate of change of pressure of one volt per second produces a current of one ampere. The farad is too large a unit to be conveniently used in practice, and the micro-farad or one-millionth of a farad is used instead. The effect of capacity on a circuit is to cause the e.m.f. to lag behind the current. Both inductance and capacity may be measured with a Wheat- stone bridge by substituting for a standard resistance a standard of induc- tance or a standard of capacity. Power Factor. — In direct-current work the power, measured in watts, is the product of the volts and amperes in the circuit. In alternating-cur- rent work this is only true when the current and e.m.f. are in phase. If the current either lags or leads, the valuee shown on the volt and ammeters will not be true simultaneous values. Referring to Fig. 172, it will be seen that the product of the ordinates of current and e.m.f. at any partic- ular instant will not be equal to the product of the effective values which are shown on the instruments. The power in the circuit at any instant is the product of the simultaneous values of current and e.m.f., and the volts and amperes shown on the recording instruments must be multiplied together and their product multiplied by a power factor before the true 1390 ELECTRICAL ENGINEERING. watts are obtained. This power factor, which is the ratio of the volt- amperes to the watts, is also the cosine of the angle of lag or lead of the current. Thus P= IX EX power factor= I XEXcos9, where 6 is the angle of lag or lead of the current. A watt-meter, however, gives the true power in a circuit directly. The method of obtaining the angle of lag is shown below, in the section on Im- pedance Polygons. Reactance, Impedance, Admittance. — In addition to the ohmic resistance of a circuit there are also resistances due to inductive, capacity, and skin effect. The virtual resistance due to inductance and capacity is termed the reactance of the circuit. If inductance only be present in circuit, the reactance will vary directly as the inductance. If capacity only be present, the reactance will vary inversely as the capacity. Inductive reactance = 2 nfL. Condensive reactance = ■ . The total apparent resistance of the circuit, due to both the ohmic resist- ance and the total reactance, is termed the impedance, and is equal to the square root of the s um of the sq uares of the resistance and the reactance. Impedance = Z = v / R 2 + (2tt/L) 2 w hen inductance is present in the circuit. Impedance = Z = ^R i + ( - — ^ J when capacity is present in the circuit. Admittance is the reciprocal of impedance, = 1 -s- Z. If both inductance and capacity are present in the circuit, the reactance of one tends to balance that of the other; the total reactance is the alge- braic sum of the two reactances; thus, Total reactance = X = 2 tt/L - -^-^ ; Z = \j R* + ( 2 n/L - tt^tptY- 2 irjC M \ 2 irJC / In all cases the tangent of the angle of lag or lead is the reactance divided by the resistance. In the last case 2nfL--^ tan0 = ^- C . Skin Effect. — Alternating currents tend to have a greater density at the surface than at the axis of a conductor. The effect of this is to make the virtual resistance of a wire greater than its true omhic resistance. With low frequencies and small wires the skin effect is small, but it becomes quite important with high frequencies and large wires. The skin effect factor, by which the ohmic resistance is to be multiplied to obtain the virtual resistance, for different sizes of wire and frequencies is as follows: Wire No. 00 000 0000 1/2 in- 3/ 4 in. 1 in. 1.001 1.006 1.027 1.002 1.008 1.039 1 .UO/ 1.040 1.156 1.020 i .66i 1.008 1.002 1.010 1.005 1.017 1.111 130 cycles, factor 1.397 Ohm's Law applied to Alternating-Current Circuits. — To apply Ohm's law to alternating-current circuits a slight change is necessary in the expression of the law. Impedance is substituted for resistance. The law should read E E m Impedance Polygons. — 1. Series Circuits. — The impedance of a circuit can be determined graphically as follows. Suppose a circuit to con- tain a resistance R and an inductance L, and to carry a current / of fre- quency/. In Fig. 199 draw the line ab proportional to R, and representing the direction of current. At b erect be perpendicular to ab and propor- tional to 2 tt/L. Join a and c. The line ac represents the impedance of the circuit. The angle d between ab and ac is the angle of lag of the cur- ALTERNATING CURRENTS. 1391 rent behind the e.m.f., and the power factor of the circuit is cosine 6 e.m.f. of the circuit is E = IZ. Fig. 199. Fig. 200. If the above circuit contained, instead of the inductance L, a capacity C, then would the polygon be drawn as in Fig. 200. The line be woula be pro- portional to - and would be drawn in a direction opposite to that of be in Fig. 199. The impedance would again ba Z, the e.m.f. would be Z XI, but the current would lead the e.m.f. by the angle 0. Suppose the circuit to contain resistance, inductance, and capacity. The lines of the impedance polygon would then be laid off as in Fig. 201. The impedance of the circuit would be represented by ad, and the angle of lag by 6. If the capacity of the circuit had been such that cd was less than be, then would the e.m.f. have led the current. 1 27T/JC.. Fig. 201. Fig. 202. If between the inductance and capacity in the circuit in the previous ex- amples there be interposed another resistance, the impedance polygon will take the form of Fig. 202. The lines representing either resistances, in- ductances, or capacities in the circuit follow each other in all cases as do the resistances, inductances, and capacities in the circuit, each line having its appropriate direction and magnitude. Example. — A circuit (Fig. 203) contains a resistance, R lt of 15 ohms, a capacity, C it of 100 microfarads (0.000100 farad), a resistance, R 2 , of 12 R.r=15 Kj =.0001 0Q R 2 =12 Fig. 203. ohms, and inductance of L u of 0.05 henry, and a resistance R3, of 20 ohms. Find the impedance and electromotive force when a current of 2 amperes is sent through the circuit, and the current when e.m.f. of 120 volts is impressed on the circuit, frequency being taken as 60. Also find the angle of lag, the power factor, and the power in the circuit when 120 volts are iin Dressed The resistance is represented in Fig. 204 by the horizontal line ab, 15 1392 ELECTRICAL ENGINEERING. Ri— 15 Fig. 204. units long. The capacity is represented by the line be, drawn downwards from b and whose length is 2j7/Ci = 2X3.1416X60X0.0001 = 26>55 - From the point c a horizontal line cd, 12 units long, is drawn to represent R 2 . From the point d the line de is drawn vertically upwards to represent the inductance L x . Its length is 2nfLi=2 X3.1416 X60 X 0-05= 18.85. From the point e a horizontal line ef, 20 units long, is drawn to represent Rz. The )\fi r=20 / nne adjoining a and / will represent the impedance of the circuit in ohms. The angle 0, between ab and af, is the angle of lag of the e.m.f. behind the current. The impedance in this case is 47.5 ohms, and the angle of lag is 9° 15'. The e.m.f. when a current of 2 amperes is sent through is IZ = E = 2 X 47.5 = 95 volts. If an e.m.f. of 120 volts be impressed on the circuit, the current flowing through will be , 120 120 n co /= -7T = -T~-g = 2.53 amperes. The power factor = cos = cos 9° 15' = 0.987, The power in the circuit at 120 volts is / X E X cos d = 2.53 X 120 X 0.987 = 299.6 watts. 2. Parallel Circuits. — If two circuits be arranged in parallel, the current flowing in each circuit will be inversely proportional to the impedance of that circuit. The e.m.f. of each circuit is the e.m.f. across the terminals at either end of the main circuit, where the various branches separate. Consider a circuit, Fig. 205, consisting of two branches. The first branch contains a resist- ance Rt and an inductance Li in series with it. The second branch contains a resistance R 2 in series with an inductance L 2 . The im- pedance of the circuit may be determined by treating each of the two branches as a sepa- rate series circuit, and drawing the impedance polygon for each branch on that assumption. Having found the impedance the current flow- ing in either branch will be the reciprocal of the impedance multiplied by the e.m.f. across the terminals. The current in the entire circuit is the geometrical sum of the current in the two branches. The admittance of the equivalent simple circuit may be obtained by drawing a parallelogram, two of whose adjoining sides are made parallel to the impedance lines of each branch and equal to the two admittances respectively. The diagonal of the parallelogram will represent the admittance of the equivalent simple circuit. The admittance multiplied by the e.m.f. gives the total current in the circuit. Example.— Given the circuit in Fig. 206, consisting of two branches. Branch 1 consists of a resistance R t = 12 ohms, an inductance L x = 0.05 henry, a resistance R 2 = 4 ohms, and a capacity Ci = 120 microfarads (0.00012 farad). Branch 2 consists of an inductance L 2 = 0.015 henry, a resistance R 3 = 10 ohms, and an inductance L 3 = 0.03 henry. An e.m.f. of 100 volts is impressed on the circuit at a frequency of 60. Find the ad- mittance of the entire circuit, the current, the power factor, and the power in the circuit. Construct the impedance polygons for the two branches separately as shown in Fig. 207, a and b. The impedance in branch 1 is 16.4 ohms, and the current is (1/16.4) X 100 = 6.19 amperes. The angle of lead of the current is 1° 45'. The impedance in branch 2 is 19.5 ohms and the current is (1/19.5) X 100 = 5. 13 amperes. The angle of lag of the current is 61°. The current in the entire circuit is found by taking the admittances of Ri L a r-VVWWfifH Fig. 205. ALTERNATING CURRENTS. 1393 the two branches, and drawing them from the point o, in Fig 207 c parallel to the impedance lines in their respective polygons. The diagonal from o is the admittance of the entire circuit, and in this case is equal to 0.092. R! = 12 U=.05 R 2 =4 Ki^.00012 -A/WWoWtfMA/V— [=> £-g O- E.M.F.=100 L 2 =.015 R 3 =10 L 3 =.03 Fig. 206. R 2 -=4 Ri<=42 ■^=.0619 Fig. 207. The current in the circuit is 0.092 X 100 = 9.2 amperes. The power factor is 0.944 and the power in the circuit is 100 X 0.944 X 9.2 = 868.48 watts. Self-Inductance of Lines and Circuits. — The following formulae and table, taken from Crocker's " Electric Lighting," give a method of cal- culating the self-inductance of two parallel aerial wires forming part of the same circuit and composed of copper, or other non-magnetic material: L per foot = (l5.24 + 140.3 log ^~\ 10~ 9 . L per mile = (80.5 + 740 log ~\ 10 -6 . in which L is the inductance in henrys of each wire, A is the interatrial dis- tance between the two wires, and d is the diameter of each, both in inches. If the circuit is of iron wire, the formulas become L per foot = (2286 + 140.3 log ~\ 10 -9 . h per mile = (l2070 + 740 log 2A} lO" 8 , 1394 ELECTRICAL ENGINEERING. Inductance, in Millihenrys per Mile, for Each of Two Parallel Copper Wires. Interaxial American Wire Gauge Number. Distance, Ins. 0000 000 00 1 2 3 4 6 8 10 12 6 1 130 1,168 1 205 1,242 1,280 1,317 1.354 1 392 1,466 1.540 1,615 1 690 12 1 353 1 391 1 428 1,465 1.502 1.540 1.577 1 614 1.689 1,764 1,838 1 913 24 1.576 1.614 1.651 1.688 1.725 1.764 1.800 1.838 1.912 1.986 2.061 2,135 36 1 707 1 745 1 784 1 818 1 856 1.893 1.931 1 968 2 043 2.117 2 192 2 7,66 60 1 871 1,909 1 946 1 982 2.023 2.058 2.095 2 132 2 208 2 282 2 356 2.432 96 2.023 2.059 2.097 2.134 2.172 2.2102.246 2.283 2.358 2.433 2.507 2.582 Capacity of Conductors. — All conductors are included in three classes, viz.: 1. Insulated conductors with metallic protection; 2. Single aerial conductor with earth return; 3. Metallic circuit consisting of two parallel aerial wires. The capacity of the lines may be calculated by means of the following formula taken from Crocker's " Electric Lighting." -, „ * l 7361 k 10 -15 _ Class 1. C per foot = , — (D ^ ,y , C per mile== ™ ' ~ , . 7361 X 10 -15 _ ., , Class 2. C per foot = log(4ft + d) , C per mile = ^ft 38. 83 k 10~ 9 ,-„ (D * d) * 38.83 X 10~ 9 Class 3 ,.t per foot of each wire : 3681 X IO-1 5 log (2A+d) w ., , . . 19.42 X 10-° C per mile of each wire = log ( 2 A+d) ' In which C is the capacity in farads, D the internal diameter of the metallic covering, d the diameter of the conductor, h the height of the conductor above the ground, and A the interaxial distance between two parallel wires all in inches; A; is a dielectric constant which for air is equal to 1 and for pure rubber is equal to 2.5. The formulae in classes 2 and 3 assume the wires to be bare. If they are insulated, k must be introduced in the numerator and given a value slightly greater than 1. Single-phase and Polyphase Currents. — A single-phase current is a simple alternating current carried on a single pair of wires, and is generated on a machine having a single armature winding. It is repre- sented by a single sine curve. Polyphase currents are known as two-phase, three-phase, six-phase, or any other number, and are represented by a corresponding number of sine curves. The most commonly used systems are the two-phase and three- phase. 1. Two-phase Currents. — In a two-phase system there are two single- phase alternating currents bearing a definite time relation to each other and represented by two sine curves (Fig. 208). The two separate currents may be generated by the same or by separate machines. If by sepa- rate machines, the armatures of the two should be positively coupled together. Two-phase cur- rents are usually generated by a machine with two armature windings, each winding termi- nating in two collector rings. The two windings are so related that the two currents will be 90° apart. For this reason two phase-currents are also called " quarter- phase " currents. Two-phase currents may be distributed on either three or four wires. The three- wire system of distribution is shown in Fig. 209. One of the return wires is dispensed with, connection being made across to the other as shown. The common return wire should be made 1.41 times the area of either of the other two wires, these two being equal in size. Fig. 208. ALTERNATING CURRENTS. 1395 The four-wire system of distribution is shown in Fig. 210. The two phases are entirely independent, and for lighting purposes may be operated as two single-phase circuits. g ^txro ; (S^^QQQQa Fig. 209. Fig. 210. 2. Three-phase Currents. — Three-phase currents consist of three alter- nating currents, differing in phase by 120°, and represented by three sine curves, as in Fig. 211. They may be distributed by three or six wires. If distributed by the six-wire system, it is analogous to the four-wire, two- phase system, and is equivalent to three single-phase circuits. In the three-wire system of distribution the circuits may be connected in two different ways, known respectively as the Y or star connection, and the A (delta) or mesh connection. ^ffiffiffi. Fig. 211. Fig. 212. The Y connection is shown in Fig. 212. The three circuits are joined at the point o, known as the neutral point, and the three wires carrying the current are connected at the points a, b, and c, respectively. If the three circuits ao, bo, and co are composed of lights, they must be equally loaded or the lights will fluctuate. If the three circuits are perfectly balanced, the lights will remain steady. In this form of connection each wire may be considered as the return wire for the other two. If the three circuits are unbalanced, a return wire may be run from the neutral point o to the neutral point of the armature wind- ing on the generator. The system will then be four-wire, and will work properly with un- balanced circuits. The A connection is shown in Fig. 213. Each of the three circuits ab, ac, be, receives the current due to a separate coil in the arma- ture winding. This form of connection will , work properly even if the circuits are unbal- anced; and if the circuit contains lamps, they will not fluctuate when the circuit changes from a balanced to an unbalanced condition, or vice versa. Measurement of Power in Polyphase Circuits. — 1. Two-phase Circuits. — The power of two-phase currents distributed by four wires may be measured by two wattmeters introduced into the circuit as shown in Fig. 210. The sum of the readings of the two instruments is the total power. If but one wattmeter is available, it should be introduced first in one circuit, and then in the other. If the current or e.m.f. does not vary during the operation, the result will be correct. If the circuits are per- fectly balanced, twice the reading of one wattmeter will be the total power. Fig. 213. 1396 ELECTRICAL ENGINEERING. The power of two-phase currents distributed by three wires may oe measured by two wattmeters as shown in Fig. 209. The sum of the two readings is the total power. If but one wattmeter is available, the coarse- wire coil should be connected in series with the wire e/and one extremity of the pressure-coil should be connected to some point on ef. The other end should be connected first to the wire a and then to the wire d, a read- ing being taken in each position of the wire. The sum of the readings gives the power in the circuits. 2. Three-phase Circuits. — The power in a three-phase circuit may be measured by three wattmeters, connected as in Fig. 214 if the system is Y-connected, and as in Fig. 215 if the system is A-connected. The sum of Fig. 214. Fig. 215. the wattmeter readings gives the power in the system. If the circuits are perfectly balanced, three times the reading of one wattmeter is the total power. The power in a A-connected system may be measured by two watt- meters, as shown in Fig. 216. If the power factor of the system is greater than 0.50, the arithmetical sum of the readings is the power in the circuit. If the power factor is less than 0.50, the arithmetical difference of the readings is the power. Whether the power factor is greater or less than 0.50 may be discovered by interchanging the wattmeters without dis- turbing the relative connection of their coarse- and fine-wire coils. If the deflections of the needles are reversed, the difference of the readings is the power. If the needles are deflected in the same direction as at first, the sum of the readings is the power. Alternating-current Generators. — These differ little from direct current generators in many respects. Any direct- current generator, if provided with col- lector rings instead of a commutator, could be used as a single-phase alternator. The frequency would in most cases, how- ever, be too low for any practical use. The fields of alternators are always separately excited; the machines are sometimes compounded by shunting some of their own current around the fields through a rectifying device which changes the current to pulsating direct current. In all large machines the armature is stationary and the field magnets Tevolve. Fig. 216. ALTERNATING-CURRENT CIRCUITS. Calculation of Alternating-current Circuits. — The following formulae and tables are issued by the General Electric Co. They afford a convenient method of calculating the sizes of conductors for, and determin- ing the losses in, alternating-current circuits. They apply only to circuits in which the conductors are spaced 18 inches apart, but a slight increase or decrease in this distance does not alter the figures appreciably. If the conductors are less than 18 inches apart, the loss of voltage is de- creased, and vice versa. ALTERNATING-CURRENT CIRCUITS. 1397 Let W = total power delivered In watts: D = distance of transmission (one way) In feet; p* = per cent loss of delivered power ( W) ; E' = voltage between main conductors at consumer's end of circuit; K = a constant; for continuous current = 2160; T = a variable depending on the system and nature of the load; for continuous current = 1; M = a variable, depending on the size of wire and frequency; for con- tinuous current =1; A = a factor; for continuous current = 6.04. Area of conductor, circular mils = DX WXK. PXE* Current in main conductors = W X T -s- E Volts lost in lines = PXEXM -f- 100; D*X WX KX A Pounds copper = P X E* X 1,000,000 The following tables give values for the various constants: Values 'or M — Wires 18 In. Apart.* ,-—25 Cycles - , 40 Cycles * , 60 Cycles - 125 Cycles — » Factors— .95 .90 .85 .80 95 .90 .85 80 95 .90 .85 80 .95 .90 .85 80 0000 1.17 1 16 1.12 1 (M. 1.32 1.36 1.36 1 32 1.53 1/64 1.67 2 21 2 54 .2.72 2.76 2 22.2 34 2:37 000 1 12 1.09 1 05 99 1.24 1.26- 1.24 1.19 1 41 1 49 1 ,50 1 47 1.97 00 108 1.0,4 99 97 1 18 1 18 1.14 1.09 1.32 1 36; 1.35 1 11 1 77 1 96 2.04 2.04 1.05 1.00 94 a? 1 13 1 II 1.06 1.01 1.24 1.26 1.24 1 19 1.61 1.74 -180 1.79 1 1 .02 .96 .90 81 1.09 1 05 1 00 .94 1.18 1 17 1.14 1 ,)H 1 47 1.57 1 59 1.56 2 1.00 .93 .86 79 1 .05 1 01 .,95 ,88 1.12 1.10 1 06 1 (HI 1.37 1 42 1 42 1 39 3 98 .91 .84 M 1.02 .97 .90 83 1.08 1.05 .99 91 1 27 1 30 1 28 t 24 .96 ,89 .81 74 100 .94 .86 .80 1.05 1.00- .94 .87 1 20 1 21 1 18 1 13 5 .95 .88 .80 77, .98 ;92 .84 .77 1 .02 .97 .90 Hi 1.15 1.13 1 09 1 03 * ,94 .86 .78 7(1 97 .90 .82 .74 1 00 94 .87 79 1.10 1.07 1.02 .96 7 .94 .85 .77 69 .95 .88 .80 .72 98 ..91 .84 76 1 06 1.02 .96 „90 8 .93 .85 .76 AH 94 .87 .79 ,71 .97 .89 .82 74 1 03 .98 .92' 85 <> .92 .84 .76 6/ 94 .86 .77 .69 .95 ,88 .801 7? 1 01 .95 .88 81 10 .92 .83. .75 .67 ,93 .85 .76 .68- .94- .86. .79 .71 .99 .92 .85 .78 Wires 36 in. Apart, t '■ JT-(.+i*a.«)«*r«. 0000 1.22 1.23 1.20 \ 15 000 00 1.16 1.15 111 III 1.08 I-.04 1.07 1.03 .98 1.05 .97 91 X ■= Reactance. ft, = Resistance, ohms per 1 000 ft. at 60° F. (Wire 100% Matthiessen's standard.) 1 2 104 .99 .93 1 02 .95 89 86 .82 X = 0.000882 [logio 0) + 0.109 J t For higher volt- ages. 10.000-200,000. / = inches between wire = radius of wire.rtnche = cycles per sec. Sj Per cent of Value of K. Value of T. <0 ' 3-3 Power Factor. 100 95 1 85 80 100 95 85 80 System: 2160 1080 1080 2400 1200 1200 3000 1500 1500 3380 1690 1690 1.00 0.50 0.58 1.05 0.53 61 1.17 0.59 68 1.25 0.62 7? 6 04 12.08 Three-phase, 3-wire 9 06 *P should be expressed as a whole number, not as a decimal; thus a 5 per cent loss should be written 5 and not .05. 1398 ELECTRICAL ENGINEERING Relative Weight of Copper Required ill Different Systems for Equal Effective Voltages, Direct current, ordinary two-wire system 1.000 ** three-wire system, all wires same size 0.375 . ' . " ". " " neutral one-half size 0.313 Alternating current, single-phase two-wire, and two-phase four-wire. 1 . 000 Two-phase three-wire, voltage between outer and middle 'wire same as in single-phase two-wire . 729 ._, voltage between two outer wires same 1 .457 Three-phase three-wire 0.750 " " m four-wire 0.333 The weight of copper is inversely proportional to the squares of the voltages, other things being equal. The maximum value of an alternating e.m.f. is 1.41 times its effective rating. For derivation of the above figures see Crocker's Electric Lighting, vol. ii. Approximate Rule for Size of Wires for Three-Phase Transmission Lines. (General Electric Co.) The table given below is for use in making rough estimates for the sizes of wires for three-phase transmission, as in the following example. Required. — The size of wires to deliver 500 Kw. at 6000 volts, at the end of a three-phase line 12 miles long, allowing an energy loss of 10% and a power factor of 85%. If the example called for the transmission o£ 100 Kw. (on which the table is based), we should look in the 6000- volt column for the nearest figure to the given distance, and take the size of wire corresponding. But the example calls for the transmission of five times this amount of power, and the size of wire varies directly as the distance, which in this case is 12 miles. Therefore we look for the product 5 X 12 = 60 in the 6000-volt column of the table. The nearest value is 60.44 and the size of wire corresponding is No. 00. which is, therefore, the size capable of transmitting 100 Kw. over a line 60.44 miles long, or 500 Kw. over a lln ® \ 2 miles long, as required by the example. , *! *£ ls desired to ascertain the size of wire which will give an energy loss of 5%, or one-half the loss for which the table is computed, it is only necessary to multiply the value obtained by 2, since the area varies in- versely as the per cent energy loss di3tance9 to which 100 kw. three-phas3 current can be transmitted over dlffer- ent'Sizes of Wires at Deferent Potentiaxs, Assummimg an Enefgt Loss Of 10% and A Power Factor of 85% Num- 1 ber B.&S. Circular Mils. Distance of Transmission for Various Potentials at Receiving End, in feet 2.000 3,000 4.000 5.000 6.000 8,000 10.Q00 | 12,000 15.000 20,000 25,000 30,000 6 9 4 26,250 33JOO 41.740 1 32 1 66 2.10 2.98 3.75 4.74 5.28 8.40 8 27 10.40 13 15 11 92 15.00 18.96 21.12 26.56 33.60 33 1 41.6 52.6 47 68 60 00 75 84 74 50 93 75 118.50 132 4 166.4 210.4 206 75 260 00 328 75 298 375 474 3 2 1 52,630 66,370 83,690 2.54 3 33 4.21 5.96 7.51 9 48 10.16 13.32 16,84 16.55 20.85 26 32 23.84 30 04 37.92 40.64 53 28 67.36 66.2 83.4 HJ5.3 95 36 120.16 151.6* 149 00 187.75 212.00 254.8 333 6 421.2 413 75 521.25 658.00 596 751 948 00 ( 000 105,500 133,100 .167,800 5.29 6 71 8.45 11 92 15.11 19 04, 21.16 26 84 33 80 33 10 41 97 52 85 47 68 60.44 76.16 84.64 107 36 135.20 132 4 167 9 211.4 191 72 241 76 304.64 298 00 377 75 476.00 529 6 671 6 845.6 827 50 1049.25 1321 25 1192 1511 1904 ,0000 211.600 250.000 500,000 10 62 23 92 12.58 28.33 25.17 56 66 42 48 50 32 100 68 66 42 78.67 157 35 95.68 113 32 226 64 169.92 201 28 402 72 265 7 314 7 629 4 382 72 453 28 906 56 598.00 708,25 I4I6 1 50 1062 8 1258 8 2517 6 1660.50 1966 75 3933 75 2392 2833 5666 Notes on High-tension Transmission. (General Electric Co., 1909.)- The cross-sectional area and, consequently, weight of conductors varies inversely as the square of the voltage for a given power transmission. The cost of conductors is therefore reduced 75% every time the voltage is doubled. The cost of other apparatus and appliances increases with, increasing voltage. In the longest lines, from about 190 miles up, the saving in copper with the highest practicable voltages is so great that the ALTERNATING-CURRENT CIRCUITS. 1399 other expenses are rendered practically negligible. In the shorter lines, however, from about one mile to 60 or 75 miles, the most suitable voltage must be determined in each individual case. The voltages in the follow- ing table will serve as a guide. Voltages Advisable for Various Line Lengths. Miles. Volts. Miles. Volts. Miles. Volts. 1 1-2 2-3 500-1000 1000-2300 2300-6600 3-10 10-15 15-20 6,600-13,200 13,200-22,000 22,000-44,000 20-40 40-60 60-100 44,000- 66,000 66,000- 88,000 88,000-110,000 Standard machinery is made for 2300, 6600, 13,200, 22,000, 33,000, 44,000, 66,000, 88,000 and 110,000 volts, and standard generators are made for the above voltages up to and including 13,200 volts. When the line voltage is higher than 13,200, step-up transformers must be employed. In a given case the saving in cost of conductor by using the higher voltage may be more than offset by the cost of transformers, and the question of voltage must be determined for each case. Line Spacing. — Line conductors should be so spaced as to lessen the tendency to leakage and to prevent the wires from swinging together or against the towers. With suspended disk insulators the radius of free movement is increased, and special account should be taken of spacing when these insulators are used. The spacing should be only sufficient for safety, since increased spacing increases the self-induction of the line, and while it lessens the capacity, it does so only in a slight degree. The following spacing is in accordance with average practice. Conductor Spacing Advisable for Various Voltages. Volts. Inches. Volts. Inches. Volts. Inches. 5,000 15,000 30,000 28 40 48 45,000 60,000 75,000 60 72 84 90,000 105,000 120,000 96 108 120 Skin Effects. — For the frequencies and sizes of cables used In trans- mission lines, skin effect does not appreciably alter the resistance; for example, the resistance of a solid copper wire 3/ 4 in. diameter at 60 cycles is increased only 21/2%, the resistance of a stranded cable of the same external diameter being increased a still smaller amount. This refers only to non-magnetic materials; with steel cable skin effect cannot be neglected, and a calculation must be made for it. Frequency. — So far as the transmission line alone is concerned, the lower frequencies are the more desirable, because they reduce the in- ductance drop and charging current. Oscillations of dangerous magni- tude are less likely with the lower frequencies than with the higher. The A.I.E.E. recognizes two frequencies, viz: 25 and 60, as standard, but frequencies of 15 and in some cases 12.5 are being advocated. Aluminum Conductors. — The conductivity of aluminum is generally taken at 63.3% that of hard-drawn copper of the same cross-sectional area. The weight of Al is 30.2% that of copper, and therefore an Al conductor of the same length and conductivity as a given copper con- ductor weighs 47.7% as much. The cost of Al must therefore be 2.097 times that of hard-drawn copper to give equal cost for the same length and conductivity. Owing to the mechanical unreliability of solid Al conductors, stranded conductors are used in all sizes, including even the smallest. 1400 ELECTRICAL ENGINEERING. «100 VoltT*] k-100 Voft 100 Turns 100 Turns MJULX innywoinri 86 Turns (70 o qOooo" 100 Tunu ^60 Volts- U -50 Vr- -60 Volts- Fig. 217. TRANSFORMERS, CONVERTERS, ETC. Transformers. — A transformer consists essentially of two coils of wire, one coarse and one fine, wound upon an iron core. The function of a trans- former is to convert electrical energy from one potential to another. If the transformer causes a change from high to low voltage, it is known as a " step-down " transformer; if from low to high voltage, it is known as a " step-up " trans- former. The relation of the primary and secondary vol- tages depends on the number of turns in the two coils. Transformers may also be used to change current of one phase to current of another phase. The windings and the arrangement of the trans- formers must be*adapted to each particular case. In Fig. 217 an arrangement is shown whereby two-phase currents may be converted into three- phase. Two transformers are required, one having its primary and secondary coils in the relation of 100 to 100, and the other having its primary and secondary in the relation of 100 to 86. The secondary of the 100-to-100 trans- former is tapped at its middle point and joined to one terminal of the other secondary. Between any pair of the three remaining terminals of the secondaries there will exist a difference of potential of 50. There are two sources of loss in the transformer, viz., the copper loss and the iron loss. The copper loss is proportional to the square of the current, being the PR loss due to heat. If It, Ri, be the current and resistance respectively of the primary, and I 2 , R2, the current and resistance respec- tively of the secondary, then the total copper loss is W c =It 2 Rt +/ 2 2 ^2 and the percentage of copper loss is — — ^sr~^ — " » wnere W p is the energy delivered to the primary. The iron loss is constant at all loads, and is due to hysteresis and eddy currents. Transformers are sometimes cooled by means of forced air or water cur- rents or by immersing them in oil, which tends to equalize the temperature in all parts of the transformer. Efficiency of Transformers. — The efficiency of a transformer is the ratio of the output in watts at the secondary terminals to the input at the primary terminals. At full load the output is equal to the input less the iron and copper losses. The full-load efficiency of a transformer is usually very high, being from 92 per cent to 98 per cent. As the copper loss varies as the square of the load, the efficiency of a transformer varies consider- ably at different loads. Transformers on lighting circuits usually operate at full load but a very small part of the day, though they use some current all the time to supply the iron losses. For transformers operated only a part of the time the " all-day " efficiency is more important than the full- load efficiency. It is computed by comparing the watt-hours output to the watt-hours input. The all-day efficiency of a 10-K.W. transformer, whose copper and iron losses at full load are each 1.5 per cent, and which operates 3 hours at full load, 2 hours at half load, and 19 hours at no load, is computed as follows: Iron loss, all loads = 10 X 0.015 = 0.15 K.W. Copper loss, full load = 10 X 0.015 = 0.15K.W. Copper loss, 1/2 load = 0. 15 X (V2) 2 = 0.0375 K.W. Iron loss K. W. hours = 0. 15 X24 = 3.6. Copper loss, full load, K. W. hours = 0. 15 X3 = 0.45. Copper loss, 1/2 load, K.W. hours = 0.0375 X2= 0.075. Output, K.W. hours =H (10 X3) +(5 X2) }-=40. Input, K.W. hours = 40+3.6+0.45+0.075 = 44.125. All-day efficiency = 40 -5- 44. 125 = 0.907. The transformers heretofore discussed are constant-potential trans- formers and operate at a constant voltage with a variable current. For the operation of lamps in series a constant-current transformer is required. There are a number of types of this transformer. That manufactured by the General Electric Co. operates by causing the primary and secondary coils to approach or to separate on any change in the current. ELECTRIC MOTORS. 1401 Converters, etc. — In addition to static transformers, various ma- chines arc used for the purpose of changing the voltage of direct currents or the voltage phase or frequency of alternating currents, and also for changing alternating currents to direct or vice versa. These machines are all rotary and are known as rotary converters, motor-dynamos, and dynamotors. A rotary converter consists of a field excited by the machine itself, and an armature which is provided with both collector rings and a commuta- tor. It receives direct current and changes it to alternating, working as a direct-current motor, or it changes alternating to direct current working as a synchronous motor. A motor-dynamo consists of a motor and a dynamo mounted on the same base and coupled together by a shaft. A dynamotor has one field and two armature windings on the same core. One winding performs the functions of a motor armature, and the other those of a dynamo armature. A booster is a machine inserted in series in a direct-current circuit to change its voltage. It may be driven either by an electric motor or other- wise. The Mercury Arc Rectifier consists of a mercury vapor arc enclosed in an exhausted glass vessel into which are sealed two terminal anodes connected to the two wires of an alternating-current circuit. A third terminal, at the bottom of the vessel, is a mercury cathode. When an arc is operating, it is a good conductor from either anode to the cathode, but practically an insulator in the other direction. The two anodes connected across the terminals of the alternating-current line become alternately positive and negative. While either anode is positive, there is an arc carrying the current between it and the cathode. When the polarity of the alternating-current reverses, the arc passes from the other anode to the mercury cathode, which is always negative. The current leading out from the mercury cathode is uni-directional. By means of reactances, the pulsations are smoothed out and the current at the cathode becomes a true direct current with pulsations of small amplitude. ELECTRIC MOTORS. Classification of Motors. — (From the Standardization Rules of the A. I, E. E.) a. Constant-speed Motors, in which the speed is either constant or does not materially vary; such as synchronous motors, induction motors with small slip, and ordinary direct-current shunt motors. b. Multi-speed Motors (two-speed, three-speed, etc.), which can be op- erated at any one of several distinct speeds, these speeds being practically independent of the load, such as motors with two armature windings. c. Adjustable-speed Motors, in which the speed can be varied gradually over a considerable range; but when once adjusted remains practically unaffected by the load, such as shunt motors designed for a considerable range of field variation. d. Varying-speed Motors, or motors in which the speed varies with the load, decreasing when the load increases; such as series motors. The selection of a motor for a specified service involves, a. Mechanical ability to develop the requisite torque and speeds, as given by its speed-torque curve. 6. Ability to commutate successfully the current demanded. c. Ability to operate in service without occasioning a temperature rise in any part which will endanger the life of the insulation. The nominal rating, or the horse-power output which a motor can give with a rise of temperature not exceeding 90 degrees at the commutator and 75 degrees at any other part after an hour's run on a test stand is a method of designating motors which is in common usage, though it is not a proper measure of service capacity. Motor Classification of the Am. Assn. of Electric Motor Manu- facturers. (Elec. Jour., Aug. 1909.) — Alternating-current motors and direct-current motors can easily be classified under the same speed head- ings, and this has been done as below. A. — Constant Speed Motors — in which the speed is either constant or does not vary materially, such as synchronous motors, induction motors with small slip, ordinary direct-current shunt motors, and direct current 1402 ELECTRICAL ENGINEERING. compound-wound motors, the no-load speed of which is not more than 20 per cent higher than the full-load speed. B. — Multi-Speed Motors — (two-speed, three-speed, etc.) — which can be operated at any one of several distinct speeds, these speeds being practically independent of the load, such as direct-current motors with two armature windings and induction motors with primary windings capable of being grouped so as to form different numbers of poles. C. — Adjustable Speed Motors. — - (1) Shunt-wound motors in which the speed can be varied gradually over a considerable range, but when once adjusted remains practically unaffected by the load, such as motors designed for a considerable range of speed by field variation. (2) Compound-wound motors in which the speed can be varied gradually over a considerable range, as in (1), and, when once adjusted, varies with the load, similar to compound-wound constant-speed motors or varying-speed motors, depending upon the percentage of compounding. D. — ■ Varying Speed Motors, or motors in which the speed varies with the load, decreasing when the load increases, such as series motors and heavily compounded motors. Examples of heavily compounded motors are those designed for bending roll service and mill service, in which shunt-winding is provided only to limit the light-load operating speed. Many motor applications can be made more intelligently if, in addition to using the classification given above, the service is described in terms of continuous or intermittent duty, and load constant or varying. In order to make this point clear, the following table has been prepared, giving one example of each of the different classes of service. Practically every motor application can be listed under one or the other of these headings. Classification of Motors. Constant. Adjustable. Varying. Multi-speed. Duty. Continuous. Intermittent. Continuous. Intermittent. Continuous. Intermittent. Continuous. Intermittent. Load. {Constant. Varying. {Constant. Varying. ( Constant. \ Varying. | Constant. ( Varying. | Constant. ( Varying. ( Constant. 1 Varying. | Constant. I Varying. {Constant. Varying. Example. Fan. Line-shaft. Vacuum pump. Paper-cutter. Paper calender. Printing press. Vacuum pump. Lathe. Small fan. Bending press. House pump. Crane. Fan. * Fire pump. The Auxiliary-pole Type of Motor. (J. M. Hippie, El. Jour., May, 1906.) — Among the methods of controlling the motor speed, the most satis- factory is the single voltage direct-current system in which the variation of speed is obtained by. shunt-field control. The insertion of resistance in the shunt-field circuit varies the strength of the magnetic field, and as the strength of field is decreased the speed of the motor is increased in direct proportion. An ordinary shunt- wound motor operating under the above conditions over a speed range of four to one will spark excessively at the brushes unless the motor is rated considerably under its normal capacity. This sparking is due principally to the weakened magnetic field and to the distortion or shifting of this field due to reaction on it by the field produced by the ampere turns in the armature. The use of an auxiliary field by correcting this condition produces *Multi-speed motors are at present almost exclusively alternating- current motors. The classes of service in which these motors are used are limited, but a considerable field may develop later. ELECTRIC MOTORS. 1403 sparkless commutation and a condition of practical stability of field and consequently of speed in the motor. This auxiliary field is produced by a winding in series with the armature and placed on pole-pieces midway between the main pole-pieces. The distortion at the point of commuta- tion which would occur if there was no auxiliary winding is prevented by the field produced by the auxiliary winding. This field being always proportional to the load the commutation is accomplished sparkle, sly at all loads up to heavy overloads. Motors of this type are reversible with no change in setting of brushes or other adjustment. The brushes being fixed in the neutral position it is only necessary to reverse the current in both auxiliary field and arma- ture to secure exactly similar operating conditions in the reverse as in the forward direction. Speed of Electric Motors. — Any direct-current motor, no matter what its type of field winding, if supplied with current of constant potential at its terminals, will run at constant speed if its field strength and the load do not change. The speed of a given motor is directly proportional to the net impressed e.m.f. divided by the effective field strength. The net impressed e.m.f. is that part of the supply e.m.f. which must be exactly opposed by the counter e.m.f. of the armature. Thus, if the supply voltage is 250 volts, the lead 50 amperes and the armature circuit resistance 0.2 ohm, the net impressed e.m.f. will be 240 volts, because the armature drop is 0.2 x50= 10 volts. The " effective " field strength Is the actual field flux set up by the fieid winding after overcoming the arma- ture reaction, which always weakens the field slightly. In the case of a shunt-wound motor operated on a constant-potential circuit with an adjustable external resistance in series with the armature, no matter at what point the external resistance may be set, so long as it remains at that point, giving unchanging voltage at the motor terminals, the speed will be constant unless the field strength or load be altered, The speed of a series-wound motor increases very rapidly with decreasing load when operated on a constant-potential circuit, becoming so high at no load as to be destructive to the armature. The reason for this is that the armature current passes also through the field winding, so that any decrease in armature current weakens the field and causes the speed to increase far beyond the rate it would attain with a constant field. (C.P. Poole, Power, July, 1907.) The speed of a shunt motor is dependent upon the details of its entire design. The following equation shows the relation of the speed to the main elements of the machine: (E-I a R a )c 10 8 W= MpN ' where E is the impressed electromotive force, R a the resistance of the armature, I a the current through it, c the number of parallel circuits for the current through the armature, M the magnetic flux (number of lines of force) per pole, p the number of poles, N the number of armature con- ductors, and n the speed in revolutions per second. (El. Review, July 17, 1909.) The simplest form cf an electric motor is the shunt-wound machine. When connected with an ordinary electric lighting circuit, it. runs at a steady speed, drawing hardly any current until it is required to furnish power, and at that moment it consumes power only in proportion to the work done. If connected to a circuit of lower pressure, it will run equally well, but at lower speed. If required to make extra effort, as in starting machinery, it will furnish up to five times its full power without trouble. When running free, if its speed is increased by the application of exter- nal power, as by a belt, it becomes a dynamo and pumps current into the line; this, in turn, throws work upon the machine and tends to slow it down. The machine is, therefore, in itself a factor tending to the pres- ervation of constancy of speed and to the preservation of constancy in the pressure on the circuit, and it is ideal in its simplicity, having abso- lutely no governing or accessory parts. The shunt-wound motor runs at practically constant speed under all loads, and if closer uniformity of speed is desired, it can be arranged to run within any desired limits of variation by setting the brushes in a position shifted slightly from their usual place, or by adding to the field 1404 ELECTRICAL ENGINEERING. winding a few turns, connected in series with the armature, and reversed in comparison with the main winding. Either of these arrangements causes the motor to speed up under load, and the extent of this action may be adjusted to equal precisely the tendency ordinarily met of slowing down under load. (S. S. Wheeler, Elec. Age, Dec, 1904.) Speed Control of Electric Motors. Rheostats. (The Electric Con- troller and Mfg. Co.) — A motor of any size, when its armature is at rest, offers a very low resistance to the flow of current and an excessive and perhaps destructive current would flow through it if it were connected across the supply mains while at rest. Take the case of a motor adapted to a normal full-load current of 100 amperes and having a resistance of 0.25 ohm; if this motor were connected across a 250- volt circuit a current of 1,000 amperes would flow through its armature — in other words, it would be overloaded 900% with consequent danger to ils windings and also to the driven machine. In the case of the same motor, with a rheostat having a resistance of 2.25 ohms inserted in the motor circuit, at the time of starting the total resistance to the flow of current would be the resist- ance of the motor (0.25 ohm) plus the resistance of the rheostat (2.25 ohms), or a total of 2.5 ohms. Under these conditions exactly full-load current, or 100 amperes, would flow through the motor, and neither the motor nor the driven machine would be overstrained in starting. This shows the necessity of a rheostat for limiting the flow of current in starting the motor from rest. An electric motor is simply an inverted generator or dynamo — con- sequently when its armature begins to revolve a voltage is generated within its windings just as a voltage is generated in the windings of a generator when driven by a prime-mover. This voltage generated within the moving armature of a motor opposes the voltage of the circuit from which the motor is supplied, and hence is known as a " counter-electromotive force." The net voltage tending to force current through the armature of a motor when the motor is running is, therefore, the line voltage minus the counter- electromotive force. In the case of the motor above cited, when the armature reaches such a speed that a voltage of 125 is generated within its windings, the effective voltage will be 250 minus 125, or 125 volts, and, therefore, the resistance of the rheostat may be reduced to one ohm without exceeding the full- load current of the motor. As the armature further increases its speed the resistance of the rheostat may be further reduced until when the motor has almost reached full speed all of the rheostat may be cut out, and the counter-electromotive force generated by the motor will almost equal the voltage supplied by the line so that an excessive current cannot flow through the armature. In practice, a rheostat is provided for starting an electric motor, the resistance conductor being divided into sections, such that the entire length or maximum resistance of the rheostat is in circuit with the motor at the instant of starting and the effective length of the conductor, and hence its resistance may be reduced as the motor comes up to speed. In cutting out the resistance of a starting rheostat care must be used not to cut it out too rapidly. If the resistance is cut out more rapidly than the armature can speed up-, a sufficient counter-electromotive force will not be generated to properly oppose the flow of current, and the motor will be overloaded. If all the resistance of the starting rheostat is not cut out the motor will operate at reduced voltage, and hence at less than normal speed. A rheostat so arranged that all or a portion of its resistance may be left in a motor circuit to secure reduced speeds is called a " rheostatic controller." Such rheostatic controllers are used for controlling series and compound- wound motors driving cranes, and similar machinery requiring variable speed under the control of an operator. In a series- wound motor the speed varies inversely as the load — the lighter the load the higher the speed. A series-wound motor of any size when supplied with full voltage under no load, or a very light load, will " run, away " just as will a steam-engine without a governor when given an open throttle. For a given load a series-wound motor draws the same current irrespec- tive of the speed and for a given load the speed varies directly as the volt- age. The speed at a given load may be varied by varying the resistance ELECTRIC MOTORS. 1405 in the motor circuit — in the meantime if the load on the motor be con- stant the current drawn from the line will be constant regardless of the The above statements relate to the use of a rheostat in series with a series-wound motor. If a resistance or rheostat be placed in parallel with the field of a series- wound motor the speed will be increased instead of decreased at a given load. This is known as shunting the field of the motor. This shunt would never be applied till the motor has been brought up to normal full speed by cutting out the starting resistance. With a " shunted field " a motor is driving a load at a speed higher than normal and therefore requires a correspondingly increased current. If a resistance is placed in parallel with the armature of a series motor, the motor will operate at less than normal speed when all of the starting resistance has been cut out. This connection is known as a " shunted armature connection " and is useful where a low speed is desired at light loads and is particularly useful in some cases where the load becomes a negative one, that is, where the load tends to overhaul the motor, as in lowering a heavy weight. A shunt-wound motor, unlike a series motor, when supplied with full voltage, maintains practically a constant speed regardless of variations in load within the limits of its capacity. It automatically acts like a steam- engine having a very efficient governor. The speed of a shunt-wound motor may be decreased below normal by a rheostatic controller in series with its armature and may be increased above normal by means of a rheostat in series with its field winding. The latter rheostat is known as a " field rheostat," and, to be effective, must have a high resistance owing to the small current which flows through the shunt-field winding. A compound-wound motor is a hybrid between a series and shunt- wound motor and its characteristics are likewise of a hybrid nature. A compound-wound motor will not " run away " under no load as will a series motor, but its speed decreases as the load increases, though not so rapidly as is the case with a series-wound motor. The characteristics of a compound-wound motor are particularly valu- able in cases where the load is subject to wide variation. It will give a strong torque in starting and driving heavy loads and at the same time will not race dangerously when the load is suddenly relieved. The speed of a compound-wound motor may be reduced below normal by means of a rheostat in the circuit of its armature. The speed may be increased above normal by shunting and even short-circuiting the series field winding, and may be still further increased by means of a field rheostat in series with the shunt-field winding. Rheostatic controllers are also employed for the control of alternating current induction motors of the so-called " slip-ring type." Such motors have characteristics in many ways similar to those of direct current shunt- wound motors, and speeds lower than normal may be obtained by insert- ing resistance in series with the windings of the secondary or rotor. Selection of Motors for Different Kinds of Service. (F. B. Crocker and M. Arendt, El. World, Nov., 1907.)— The types of direct-current motor are as follows: DIRECT-CURRENT MOTORS. Type. Operative Characteristics. Shunt-wound motors Starting torque usuallv 50 to 100 per cent greater than rated running torque, and fairly constant speed over wide load ranges. Series-wound motors Powerful starting torque, speed varying greatly (inversely) with load changes. Compound-wound motors.. . .Compromise between shunt and series types. Differently-wound motors ...Starting torque very small, speed can be made almost absolutely constant for load changes within rated capacity. The conditions under which machinery operates, in regard to varying speed and power required of the driving motor, may be divided into four 1406 ELECTRICAL ENGINEERING. classes, and certain types of motors are usually best suited to these divi- sions, which are as follows: (a) Work which requires the motor to operate automatically at a practically constant speed, regardless of load changes or other conditions. (6) Work requiring frequent starting and stopping and wide varia- tions in speed, including sometimes rapid acceleration. (c) An approximately steady load or work that varies as some function of the speed should it change. (d) Work in which the power varies regardless of the speed, or where speed variations with constant torque may be desired. The first case (a) applies to line-shaft equipments with many machines operated by the same motor and where slight speed variations may be allowed; the direct-current shunt or slightly compounded motor or the alternating-current induction motor would answer, depending upon the character of electric current available. A refinement of this problem is encountered in the driving of textile machinery, especially silk looms, with which even a slight speed variation might affect the appearance of the finished product. In such instances the alternating-current. motors, poly- phase induction or polyphase synchronous, are generally employed be- cause the speed of direct r current motors varies considerably with voltage changes and the variation in temperature which occurs after several hours of operation, whereas the speed of the alternating-current motors, unless the voltage varies greatly, is primarily dependent upon the frequency of the supplied current. The second class (b) is divided into two parts, the first being electric traction and crane service, in which the motor is frequently started and stopped and rapidly accelerated at starting; or where the speed is to be adjusted automatically to the load, slowing down when heavily loaded or climbing a steep grade. These conditions are well satisfied by the series motor of either the direct or alternating-current types, depending upon the current supplied. Elevator service is of this character as regards frequent starting and stopping, but after rapid acceleration it calls for a speed independent of the load. Hence, to fulfill both requirements, elevator motors when of direct-current type are heavily over-compounded to give the series characteristic at starting; then, when the motor is up to speed, the series field winding is short-circuited and it operates as a shunt machine. Recently, however, two-speed shunt motors have been employed for this service, the field being of maximum strength for start- ing and sparking prevented by use of inter-poles. If only alternating current is available the polyphase induction motor should be employed, but for powerful starting torque either slip-ring or compensator control would be necessary. For the second subdivision of this clr.ss the motor must be started and stopped frequently and not rapidly accelerated, but on the contrary simply " inched " forward at the start, as in the operation of printing presses, gun turrets, etc. These conditions of service are satisfied by a direct-current compound motor provided with double armature and series-parallel control of the machine. The third class (c) of work is the operation of pumps, fans or blower equipments and its requirements are satisfied by the series motor, whose speed adjusts itself to the work, and also because it exerts the maximum torque required at starting. It must be, however, either geared or directly connected to the apparatus, because the breaking of the belt or the sudden removal of the load would cause a series motor to race and become injured. The operation of pumps by electric motors is usually effected by gearing, since ordinary plunger pumps do not operate efficiently if driven in excess of fifty strokes per minute, and to accomplish this by direct connection would demand a very low speed and costly motor. Centrifugal pumps operating at high speed may be direct driven. The fourth class (d) is found in individual machine-tool service, for which the maximum allowable cutting or turning speed requires the number of revolutions of the work or tool to vary inversely as the diameter of the cut. This condition is satisfied best by the direct-current shunt or slightly compounded motors, as they are readily controlled in speed by variation of the applied voltage, shunt field weakening, etc. It is to be noted that (a) and (c) regulate automatically to maintain a constant speed while (6) and (d) are controlled by hand to give variable speeds. Furthermore, (6) is usually under control of the hand all the time, ELECTRIC MOTORS. 1407 whereas (d) is set to operate at a desired speed for some time and regulates automatically when so adjusted. The Electric Drive in the Machine-Shop. (A. L. De Leeuw, Trans. A.S.M.E., 1909.) — Absence of reliable data is apparent all over the field of this subject, and it will therefore be impossible to say before- hand with any fair degree of certainty how much, if anything, can be gained by the conversion of a shop from a shaft to motor drive. Nothing but an exhaustive study of the entire plant in all its aspects will clearly show what may be accomplished. The saving of power is by no means the only nor the most important economy resulting from a conversion to electric drive, and such a conversion may even be highly economical, though there be an actual loss in power consumed. The question whether alternating or direct current should be used is especially difficult of solution, and there is a wide difference of opinion among engineers as to which is best. Given a plant covering a large area and using large amounts of current, of which only a small portion is used for variable-speed machinery, and of sufficient size to permit of the use of a separate unit for lighting current, then alternating current would be the logical solution. On the other hand, given a compact plant, using a large portion of the power for variable-speed machinery, direct-driven by mo- tors, and of which the lighting load is small in the daytime, then it would be natural to select direct current. As a rule, however, conditions are not so simple. Of late the problem has been complicated by the fact that many machine tools may be had with single-pulley drive, to which an alternating-current or a direct-current motor is equally applicable. The points in favor of the alternating-current motor are: a High break-down point; that is, the motor goes on with no material change of speed under very heavy overload. b Freedom from commutator trouble. This is especially valuable where fine chips are made, or where compressed air is used in connection with the machine. The better makes of direct-current motors are now equally free from this kind of trouble. c Most cities are now lighted by alternating current, so that city cur- rent can be used in smaller plants, provided the machine tools are arranged for this kind of motor. The points in favor of the direct-current motor are: a Wider air-gap, allowing a greater amount of wear in the bearings before the motor has to be repaired. b The possibility of power and lighting-loads on the same circuits with- out the poor regulation due to inductive load. c The possibility of using variable-speed motors. This is, perhaps, the greatest argument in favor of the direct-current motor. Though it is possible to run a great many machine tools by a motor, yet one of the greatest advantages of such a drive is not available, unless the motor is of the variable-speed variety. The combination of alternating and direct current has its advantages, especially where it is possible to purchase current from some large power company which delivers its product as alternating current. Transformers reduce the voltage at the entrance to the shop, and the low-voltage alter- nating current can be used for all purposes except for driving variable- speed motors, and perhaps some auxiliary apparatus such as magnetic clutches, lifting magnets, etc. See also papers on this subject by Chas. Robbins and John Riddell, Trans. A.S.M.E., 1910. Choice of Motors for Machine Tools. (Chas. Fair, Proc. A. I.E. E., 1910.) — Shunt-wound direct-current, or squirrel-cage rotor, alternating current: For bolt cutter; boring machine; boring mill; boring bar; center- ing machine; chucking machine; boring, milling and drilling machines; drill, radial; drill press; grinder-tool, etc.; keyseater, milling-broach ; lathe; milling machine; pipe-cutter; saw, small circular; screw machine; tapper. Compound-wound direct-current, or squirrel-cage rotor: For grinder- castings; reciprocating keyseater; saw, cold bar and I-beam; saw, hot; shaper; slotter; tumbling barrel or mill. Compound-wound direct-current or squirrel-cage rotor, or squirrel- cage rotor with high starting torque: For bolt and rivet header; bulldozer; bending machine; corrugating roll; punch press; shear. Other machines may be driven as indicated below, (a) shunt, (&> 1408 ELECTRICAL ENGINEERING. compound, (c) series, direct-current motors, (d) squirrel-cage rotor, (e) ditto, high starting torque, (/) slip ring induction motor with external rotor resistance. Raising and lowering cross rails oo boring mills and planers, (&), (c), (e). Bending rolls, (6), (c), (/). Gear cutters, (a), (b), (d). Drop hammers, (6), (e). Tire lathes, (/) may be used, as it allows for slowing down when cutting hard spots. Lathe carriages, (c), (e). Heavy slab milling, (a), (&), (d). Planers, (6), (d), (e). Planers, rotary, («), (&), (d). Swaging, (b), (d), (e). Shunt motors are used in the follow- ing cases: when the work is of a fairly steady nature; when considerable range of adjustment of speed is required, as on lathes and boring mills; and on group and lineshaft drives, etc. Compound-wound motors are used where there are sudden calls for excessive power of short duration, as on planers, punch presses, etc. Series motors should be used where speed regulation is not essential and where excessive starting torque and slow starting speeds are required, as for operating cranes. When in doubt as to the choice of compound or series motors of small horse-power, the choice might be determined by the simplicity of control in favor of the series motor. Series motors, however, should never be used when the motor can run without load, as the speed would accelerate beyond the point of safety. The alternating current motor of the squirrel-cage rotor type corresponds | to the constant-speed, shunt, direct-current motor, but with a high-resist- ance rotor it approaches more closely the characteristics of a compound direct-current motor. Variable speed machines, driven by squirrel-cage rotors must have the necessary mechanical speed changes. The slip-ring induction motor with external rotor resistance would be used for variable speed, but this must not be construed to mean that it corresponds to a direct-current, adjustable-speed motor, as it has the characteristics of a direct-current shunt motor with armature control. The self-contained, rotor resistance type would be used for lineshaft drives, and for groups when of sufficient size. Multi-speed, alternating-current motors are those giving a number of definite speeds, usually 600 and .1200 or 600, 900, 1200 and 1800 rev. per min., and are made for both constant horse-power and constant torque. These motors would be used where alternating current only was available, or direct current limited; and the speed range of the motor, together with one or two change gears, would give the required speeds. ALTERNATING-CURRENT MOTORS. Synchronous Motors. — Any alternator may be used as a motor, pro- vided it be brought into synchronism with the generator supplying the cur- rent to it. The operation of the alternating-current motor and generator is similar to the operation of two generators in parallel. It is necessary to supply direct current to the field. The field circuit is left open until the ma- chine is in phase with the generator. If the motor has the same number of poles as the generator, it will run at the same speed; if a different number, the speed will be that of the generator multiplied by the ratio of the number of poles of the motor to that of the generator. Single-phase, synchronous motors are not self-starting. . Polyphase motors may be made self-starting, but it is better to bring the machines to speed by independent means before supplying the current. The machines may be started by a small induc- tion motor, the load on the synchronous motor being thrown off, or the field may be excited by a small direct-current generator belted to the motor, and this generator may be used as a motor to start the machine, current to run it being taken from a storage battery. If the field of a synchronous motor be properly regulated to the load, the motor will exercise no inductive effect on the line, and the power factor will be 1. If the load varies, the current in the motor will either lead or lag behind the e.m.f. and will vary the power factor. If the motor be overloaded so that there is a diminution of speed, the motor will fall out of step with the generator and stop. ALTERNATING-CURRENT MOTORS. 1409 Synchronous motors are often put on the same circuit with induction motors. The synchronous motor in this case may, by increasing the field excitation, be made to cause the current to lead, while the induction motor will cause it to lag. The two effects will thus tend to balance each other and cause the power factor of the circuit to approach 1. Synchronous motors are best used for large units of power at high volt- ages, where the load is constant and the speed invariable. They are un- satisfactory where the required speed is variable and the load changes. Two great disadvantages of the synchronous motor are its inability to start under load and the necessity of direct-current excitation. Induction Motors. — The distinguishing feature of an induction motor is the rotating magnetic field. It is thus explained: In Fig. 218 let ab, cd be two pairs of poles of a motor, a and b being wound from one leg or pair of wires of a two-phase alternating circuit, and c and d from the other leg, the two-phases being 90° apart. At the instant when a and b are receiving maximum current so as to make a a north pole and b a south pole, c and d are demagnetized, and a needle placed between the poles would stand as shown in the cut. During the progress of the cycle of the current the magnetic flux at a decreases and that at c increases, causing the point of resultant maximum intensity to shift, and the needle to move clockwise toward c. A complete rotation of the resultant point is performed during each cycle of the current. An armature placed within the ring is caused to rotate sim- j> IG 218 ply by the shifting of the magnetic field without the use of a collector ring. The words " rotating magnetic field " refer to an area of magnetic intensity and must be distinguished from the words " revolving field," which refer to the portion of the machine constituting the field magnet. The field or " primary " of an induction motor is that portion of the machine to which current is supplied from the outside circuit. The armature or " secondary " is that portion of the machine in which currents are induced by the rotating magnetic field. Either the primary or the secondary may revolve. In the more modern machines the second- ary revolves. The revolving part is called the " rotor," the stationary part the " stator." The rotor may be either of the ring or the drum type, the drum type being more common. A common type of armature is the " squirrel-cage." It consists of a number of copper bars placed on the armature-core and insulated from it. A copper ring at each end connects the bars. The field windings are always so arranged that more than one pair of poles are produced. This is necessary in order to bring the speed down to a practical limit. If but one pair of poles were produced, with a frequency of 60, the revolutions per minute would be 3600. The revolving part of an induction motor does not rotate as fast as the field, except at no load. When loaded, a slip is necessary, in order that the lines of force may cut the conductors in the rotor and induce currents therein. The current required for starting an induction motor of the squir- rel-cage type under full load is 7 or 8 times as great as the current for runningat full load. A type of induction motor known as " Form L," built by the General Electric Co., will start with the full-load current, provided the starting torque is not greater than the torque when running at full load. Induction motors should be run as near their normal primary e.m.f. as possible, as the output and torque are directly proportional to the square of the primary pressure. A machine which will carry an overload of 50 per cent at normal e.m.f. will hardly carry its full load at 80 per cent of the normal e.m.f. Induction Motor Applications. (A. M. Dudley, Elec. Jour., July, 1908.) Squirrel-Cage Motors for Constant Speed Service. — Motor-Generator Sets. — Small starting torque is required and good speed regulation, which characteristics are preeminently met by a squirrel- cage motor with very low resistance in the secondary rings. A fair speci- fication on a large set is that it shall start on 30 to 40% of full voltage, and draw current not in excess of IV4 times full-load current. Pumps. — With a centrifugal pump decreasing the head pumped against increases the load on the motor. This type of pump will raise considerably more than four-thirds the amount of water 30 feet that it will 40 feet, with the result that the motor is overloaded if it is designed for 40 ft. 1410 ELECTRICAL ENGINEERING. head. In this the centrifugal pump is exactly opposite to the plunger or reciprocating pump, which, being positive in its action, increases its load with increase of head and vice versa. [In some modern types of centrifugal pump the load decreases with decrease of head after reaching the maximum load corresponding to the head for which the pump is designed. See catalogue of the De Laval Steam Turbine Co., 1910. W. K.] Induction Motor Applications. Squirrel Cage. Phase- Wound . Constant Speed. Variable Speed. Constant Speed. Variable Speed. ! —Motor-generator 1 — Starting mo- 1 — Flour mills. 1 — Hoists and sets. tors. 2 — Paper ma- winches . 2— Pumps. 2 — Crane motors chinery, pulp 2 — Cranes. 3 — Blowers. 3— Fly-wheel grinders, 3— Elevators. 4 — Line-shaft drive. service. beaters. 4— Fly-wheel mo- 5 — Cement machin- Punches, 3— Belt convey- tor-generator ery. Shears, etc. ors. sets. 6 — Wood-working 4 — Sugar centri- 4 — Wood planers. 5 — Steel mill ma- machinery (ex- fugals. 5 — Air compress- chinery, charg- cept planers). 5 — Laundry ex- ors. ing machines, 7— Cotton-mill ma- tractors. 6 — Line shafting. 7 — Driving-wheel hoists. chinery. 6 — Brake motors 6 — Coal and ore 8 — Paper machin- 7— Cross-head lathes. unloaders. ery, calenders, motors. 7 — Dredging ma- Jordan engines. 8 — Valve motors. chinery. 9 — Concrete mixers. 8— Shovels. 9 — Mine haulage. Blowers.— Rotary blowers, except positive blowers, have a charac- teristic similar to centrifugal pumps, in that the load varies with the amount of air delivered and becomes less as the pressure against which the blower is working increases. That is to say, the maximum load which could be put on a motor driving a blower of this nature would be to take away all delivery pipes and let the blower exhaust into the open air. Line Shafting. — Squirrel-cage motors are used very successfully for driving line-shafting where the idle belts are run on loose pulleys, in this way keeping down the starting torque. Cement Mills. — The possibility of entirely covering the bearings and the absence of all moving contacts make the squirrel-cage motor succe?s- • ful where the more complicated construction and moving contact sur- faces of the wound secondary motor or the direct-current machine are damaged by accumulation of dust. In starting up a tube mill it must be rotated through nearly 90% before the charge of pebbles and cement begins to roll. This makes the starting condition severe and a motor should have a starting torque of not less than twice full-load torque to do the work. Wood-working Machinery. — On account of high friction and great inertia, the starting torque is sometimes so high and of so long duration (thirty seconds to one minute) that it is better to apply a wound-secondary motor. Paper Machinery. — If calenders are driven with a constant speed motor it is necessary to make some provision either by mechanical speed- changing devices or a small auxiliary motor for securing a slow threading speed. Squirrel-Cage Variable Speed Motors. — These motors in general have high resistance end rings, high slip and high starting torque. The torque increases automatically as the speed decreases. In these general respects they resemble a direct-current series motor and are in fact fitted for the same class of work, with the added advantage that they have a limiting speed and cannot run away under light load. Fly-Wheel Service. — In driving tools which are used with fly-wheels such as punches, shears, straightening rolls and the like, the usefulness ALTERNATING-CURRENT MOTORS. 1411 of high slip comes in, as if the fly-wheel is to give up its energy, it is obliged to slow down in speed when the load comes on. A motor with good regulation and low slip would try to run at constant speed, carrying the fly-wheel and load as well, but the motor in question " lies down " and allows the fly-wheel to carry the peak load, speeding up again when the peak has passed. Centrifugals. — In sugar centrifugals is an application where the sole purpose of the motor is to accelerate the load to full speed, in say thirty seconds, where it is allowed to run one minute and then shut down to repeat the cycle a minute later. The centrifugal consists of a cylindrical basket with perforated walls and mounted around a vertical shaft as an axis. The same principle is used in laundry extractors where the wet linen is placed in a similarly perforated basket and the water whirled out by centrifugal force. Constant-Speed Motors with Phase-wound Secondaries. — There are classes of service which require a heavy starting torque combined with close speed regulation after the motor is up to speed. These require- ments are exactly met by a motor with a phase-wound secondary. The secondary winding itself has a very low resistance, which means a small " slip," high running efficiency and power-factor and good regula- tion when the secondary is short-circuited. The insertion of external resistance enables the motor to develop maximum torque at the start with a moderate starting current. Flour-Mills. — The number of line shafts, belts and gears in flour mills makes a very heavy starting condition and the nature of the product and its quality demand absolute speed within a few revolutions per minute. The best solution is the phase-wound rotor. Other Examples. — There is another class of machinery which is not so exacting about regulation but which has the same feature of heavy starting and runs continuously after once up to speed. Under this head come most of the applications of this type of motor. They are, paper pulp grinders, which, on account of the inertia of the grindstones, are hard to start; pulp beaters; belt conveyors, which may be required to start when full of coal, rock or cement crushers; air compressors, which have a high starting friction because of the construction and the number of parts; line shafting where the belts run for the most part on the work- ing pulleys and are therefore heavy to start. Under the best possible conditions, if line shafting is employed, the loss of power from this source alone, due to friction, is 25 to 30% and may run up to 40 or 50%. This is a strong argument for individual drive of machines wherever practicable. Motors with Phase-wound Secondaries for Variable Speed Service. — The application, which is typical of this class, is found in hoist and crane service. Motors for this work are designed for intermittent oper- ation and given a nominal rating based upon the horse-power which they will develop for one-half hour with a temperature rise of 40° C. They never operate for as long a period as thirty minutes continuously and they are called upon at times to develop a torque greatly in excess of their nominal rating. For these reasons motors of this class should never be applied on a horse-power basis, but always on a torque basis. Since torque is the main consideration and the service is intermittent these motors are usually wound for the maximum torque which they will develop and given a nominal rating based upon one-third to one-half of this torque. Double drum hoists, hoisting in balance, and large mine haulage propositions in general require a motor rated on a different basis. For this service the motor should have the necessary maximum torque and be able to develop for about two or three hours, with a safe rise in temperature, a horse-power equivalent to the square root of the mean square requirement of the hoisting cycle. These are only general rules and the most careful consideration should be given in each individual case to secure a motor which will perform the work satisfactorily. Coal and Ore Unloading Machinery. — Dredges — Power-Shovels. — Owing to the complication of the cycle of operation there is more diffi- culty in providing a motor for this apparatus than in the case of a plain hoist. Usually the number of cycles per hour given is the maximum which the apparatus can develop and in practice it will not be possible to operate at so high a speed. This in itself is somewhat of a factor of 1412 r ELECTRICAL ENGINEERING. safety, though not one which can be relied upon, as the test for accept- ance is ordinarily made at the contract number of operations per hour. The most impressive application of motors of this class and perhaps in the operation of any electrical apparatus is the fly-wheel motor-gen- erator set for hoisting or heavy reversing roll service in steel mills. Ser- vice of this nature is extremely fluctuating in its requirements, having very great peaks one instant and almost nothing the next. This is a severe strain on the generating plant from which power is being drawn. Alternating-Current Motors for Variable Speed. (W. I. Slichter, Trans. A.S.M.E., 1903.) — The speed of an alternating-current motor may be controlled in a number of ways: (a) By varying the potential applied to the primary of a motor having a suitable resistance in the secondary. (b) By varying the resistance in the secondary circuit. (c) By changing the connections of the primary in a manner to change the number of poles. (d) By varying the frequency of the applied voltage. The changeable pole and variable frequency methods are the most efficient, but do not permit of a variation through a wide range of speed. The rheostatic control is the simplest and easiest of control, giving a range from standstill to full speed, but is not as efficient as the first two, although more efficient than potential control. The last mentioned has the dis- advantages of low efficiency and considerably increased heating in the motor itself, and is also unstable at low speeds, say below one-third speed. That is, a small variation in torque or a smaller variation in voltage will cause a considerable variation in speed. Mr. Geo. W. Colles, in a discussion of Mr. Schlichter's paper, says that the variable-speed induction-motor problem has not yet been solved. Of the four possible methods given, the first is the simplest, as here it is merely necessary to insert a compensator in circuit with the motor. This, however, is decidedly unsatisfactory, as, owing to the necessity of having a high-resistance secondary, even the full-speed efficiency of the motor is largely reduced, while at quarter-speed it is about 17%, and even at half- speed only 37%. All the other solutions given are too complicated, and they cannot be regarded as other than makeshifts. The resistance-in-secondary method is the only one that has been used to any extent. This nullifies the meri- torious natural features of the squirrel-cage motor, whose complete freedom from exposed contacts, commutator and slip-rings made it much simpler, and therefore cheaper, than the direct-current motor; and it now becomes more expensive and delicate, and considerably less efficient. The effi- ciency is now but 65% at 3/ 4 load, 43% at V2 load, and only 22 % at 1/4 load. SIZES OF ELECTRIC GENERATORS AND MOTORS. (Condensed from Bulletins of the General Electric Co., 1910.) Direct-connected Engine-driven Railway Generators. Form S. 6-pole, Kw 100 150 200 200 200 Speed, r.p.m 275 200 200 150 120 8-pole, 300 Kw., 120 and 100 r.p.m.; 400 Kw., 150, 120 and 100 r.p.m.; 500 Kw., 120 r.p.m. 10-pole, 500 Kw., 100 and 90 r.p.m. 14-pole, 800 Kw., 100 and 80 r.p.m. ; 14-pole, 1000 Kw., 100 and 80 r.p.m.; 1200-Kw., 80 r.p.m., 16-pole, 1600 Kw., 100 and 75 r.p.m. 20-pole, 2000 Kw., 75 r.p.m.; 24-pole, 2500 Kw., 75 r.p.m.; 26-pole, 2700 Kw., 90 r.p.m. Slow and Moderate Speed Belt-driven Generators. Type CL. Form B. (6 poles, Kw . Speed, 125 and 250 volts Slow 1 Speed, 500 volts Speed j 6-poles, Kw. I Speed, 125 and 250 volts LSpeed, 500 volts Moderate ( 6 poles, Kw Speed 1 Speed, 125, 250 and 500 v. 16 22 22 30 40 750 900 725 700 650 815 850 725 700 650 55 75 100 150 625 550 550 550 625 550 525 455 25 35 45 60 75 90 1100 1050 975 925 850 750 ELECTRIC GENERATORS AND MOTORS. 1413 40 25 25 35 50 785 675 650 600 730 635 610 560 800 675 650 600 90 125 185 500 470 440 470 440 410 500 500 430 55 70 85 105 150 900 850 800 700 845 800 750 655 490 Slow and Moderate Speed Belt-driven Motors. Type CL.. Form B. '6 poles, Kw 20 125 and 250 volts, speed. 690 110 and 220 volts, speed. 650 Slow j 500 volts, speed 750 Speed ] 6 poles, Kw. 65 125 and 250 volts, speed. 575 110 and 220 volts, speed. 540 .500 volts, speed .„. 575 f 6 poles, Kw 30 Moderate i 125, 250 and 500 volts, Speed j speed 1025 975 (.110 and 220 volts, speed 965 915 After a continuous run of 10 hours, at full-rated load, the rise in tem- perature above that of the surrounding air, as measured by the ther- mometer, will not exceed the following: Armature, 35° C. ; Commutator, 40° C, Field, 45° C. The motors will operate for two hours at 25% overload, and withstand a momentary overload of 50% without injurious heating. Belt-driven Alternators. Form P. Revolving Field. Poles 6 Kw 30 Speed 1200 Amperes at ( balanced 3- phase load 7 . 5 full load j balanced 2-phase load 6.5 2300 volts (single-phase load 10 Built with or without direct-connected exciters. Adapted to 2- or 3-phase windings without change except in the armature coils. Poten- tials, 3-phase, 240, 480, 600, 1150, 2300; 2-phase, 240, 480, 1150, 2300. When used as synchronous motors these machines have a condenser effect, and in consequence can be used to improve the power factor when used in combination with induction motors. The full-load single-phase rating at 100% power factor is 80% of the full-load 3-phase rating at both 100% and 80% power factor. The full- load single-phase rating at any power factor from 100 to 80% is the unity power factor single-phase rating multiplied by the power factor. For instance, for the 8-100-900 machine, which is the full-load 3-phase rating unity and 80% power factor, the single-phase rating for 100% at both power factors is 80 Kw., and for 80% power factor it is 80 X 0.8= 64 Kw. Slow and Moderate Speed Machines with Commutating Poles. Generators, Type DLC, Form A. 6 8 8 12 12 50 75 100 150 200 1200 900 900 600 600 12.5 18.8 25 37.5 50 11 16.5 22 33 44 16.5 24.5 33 49 65 Slow Speed. Moderate Speed. Poles. Kw. Speed. Kw. Speed. Frame. 125 v. 250 v. 500 v. 575 v. 125 v. 250 v. 500 v. 575 v. 1 4 20 950 950 1050 30 1300 1300 1425 2 4 25 900 900 1000 40 1200 1200 1325 3 4 35 850 850 950 50 1150 1150 1250 4 6 45 775 775 850 65 1100 1100 1200 5 6 60 750 750 825 80 1050 1050 1150 6 6 75 700 700 775 100 1000 1000 1000 7 6 100 675 675 750 125 950 950 1050 8 6 125 650 650 700 150 900 875 900 9 6 150 600 600 650 200 *850 775 850 10 6 200 *500 500 550 300 *750 700 750 * Not to be made for 125 volts. 1414 ELECTRICAL ENGINEERING. Motors, Type DLC. Slow Speed. Moderate Speed. Frame Poles H.P Speed. 125 v. 250 v. 115v. 230 v. 550 v. 1 4 20 825 800 925 2 4 25 775 750 875 3 4 35 725 700 825 4 6 50 675 650 750 5 6 65 650 625 700 6 6 80 625 600 675 7 6 100 600 575 650 8 6 125 575 550 625 9 6 175 525 500 575 10 6 250 *450 425 500 Speed. 125 v. 115 v. 250 v. 230 v. 1150 1100 1050 1000 950 900 825 775 *725 *675 1100 1050 1000 .950 900 850 800 750 700 650 1250 1200 1150 1100 1025 975 925 850 750 675 * Not to be made for 125 or 115 volts. The first eight sizes are made with enclosed and partly enclosed as well as open casings. For the several types of casings the horse-powers are as below: H.P., Slow Speed. H.P., Moderate Speed. Frame Open Semi- En- closed. En- closed Venti- lated. Totally En- closed. Frame Open Semi- En- closed. En- closed Venti- lated. Totally En- closed. 1 2 3 4 5 6 7 8 20 25 35 50 65 80 100 125 20 25 35 50 65 80 100 125 20 25 35 50 65 80 100 125 10 12V2 171/2 25 30 40 50 60 1 2 3 4 5 6 7 8 30 40 55 70 90 125 150 175 30 40 55 70 90 125 150 175 30 40 55 70 90 125 150 175 15 20 27 Small Moderate Speed Engine-driven Alternators. Poles 24 26 28 32 36 Kw 50 75 105 150 240 Speed 300 276 257 225 200 Amperes at ( balanced 3-phase load. 12.6 17.6 26.5 37.6 60 full load \ balanced 2-phase load. 10.8 15.2 23 33 52 2300 volts ( single-phase load 15 21 32 45 73 Potentials, 3-phase, 240, 480, 600, 1150, 2300; 2-phase, 240, 480, 1150, 2300. Box-Frame Type of Railway Motors. Four Field Coils. H.P., 18, 42, 45, 75, 50, 75, 100, 125, 160, 170, 200, 225. The first two sizes are for 24-in. gauge, the next two for 36-in., and the others for standard gauge. Commutating Pole Railway Motors. Made in six sizes 50 to 200 H.P. Wound for 600 volts. The two smallest have split frames: the others box frames. The commutating poles, located between the main exciting pole pieces, are connected up with their windings in series with one another and with the armature. The magnetic strength of the commutating poles varies ELECTRIC GENERATORS AND MOTORS. 1415 therefore with the current through the armature, and a magnetic field is produced of such intensity as to properly reverse the current in the armature coils short-circuited during commutation. The pole pieces are so proportioned and wound as to compensate for armature reaction, and practically non-flashing and sparkless commutation is insured up to the severest overloads. As the magnetizing current around the commutating poles is reversed with the armature, the poles perform their functions equally well in whichever direction the motors are running. Due to the good commutating characteristics of commutating pole railway motors, their overload capacities are considerably increased, and a more rugged form of motor is obtained which is less 'subject to injury through careless handling by motormen than the present standard rail- way motor. Small Polyphase Motors. 60-cycle, 4-pole, 1800 r.p.m., H.P., V 6 , V4, V2, 3 /4, 1, 1 V2, 2, 3, 5, 7V.2, 10, 15. 60-cycle, 4-pole, 1200 r.p.m., H.P., 1/4, 1/2, 3 /4, 1, IV2, 2, 3, 5, 71/2. 60-cycle, 8-pole, 900 r.p.m., H.P., 1/4, V2, 3 /4, 1, 2, 3, 5. 12-pole, 600 r.p.m.,H.P., 1/4, 1/2, 3 /4, 1, 2, 3. 40-cycle, 4-pole, 1200 r.p.m., H.P., 1/4, 1/2, 1, IV2, 2, 3, 5. 6-pole, 800 r.p.m., H.P., 1/4, V2, 1, 2, 3,. 25-cycle, 2-pole, 1500 r.p.m., H.P., 1/4, V2, 1, 2, 3, 5, 71/2. 25-cycle, 4-pole, 750 r.p.m., H.P., 1/4, V3, V2, 1, 2, 3, 5. 6-pole, 500 r.p.m., H.P., 1/4, ¥2, 1, 2, 3. The speeds given are synchronous speeds. Full-load speeds are from 93 to 97% of the synchronous. Motors below 1 H.P. are adapted for 110 and 220 volts; others for 110, 220, 440 and 550 volts. Single-phase Motors, 110 and 220 volts. 60-cycle, 4-pole, 1800 r.p.m., H.P., 1/4, ty& 1, 2, 3, 5, 7 1/2, 10, 15. 60-cycle, 6-pole, 1200 r.p.m., H.P., 1/4, V2, 1, 1 V2, 2, 3, 5, 71/2, 10. 25-cycle, 2-pole, 1500 r.p.m., H.P., 1/4, ¥2, 3 /4, 2, 3, 5, 71/2, 10. 25-cycle, 4-pole, 750 r.p.m., H.P., 1/4, 1/2, 1, IV2, 2, 3, 5. Type CQ Motors. Continuous Current. No. of Poles 3 3 5 5 71/2 71/2 10 10 * Speed (Shunt-Wound Motors). 110 v. 115v. 125 v. 220 v. 230 v. 250 v. 500 v. 550 v. 600 v. 2200 2300 1850 2450 1950 2200 1800 2300 1850 2450 1950 1800 2100 2250 2400 1600 1650 1750 1600 1650 1750 1850 2000 2150 1425 1475 1550 1425 1475 1550 1675 1800 1925 1935 2000 2100 1935 2000 2100 2240 2400 2575 1240 1275 1350 1240 1275 1350 1450 1575 1700 1825 1900 2090 1825 1900 2050 2200 2350 2500 1060 1100 1175 1060 1100 1175 1250 1350 1450 1600 1650 1750 1600 1650 1750 1850 2000 2150 1060 1100 1175 1060 1100 1175 1250 1350 1450 1600 1650 1750 1600 1650 1750 1850 2000 2150 1060 1100 1175 1060 1100 1175 1250 1350 1450 1475 1525 1625 1475 1525 1625 1725 1850 1975 800 825 875 800 825 875 1050 1125 1200 17,7ft 1250 1310 1220 1250 1310 1400 1500 1600 635 650 685 635 650 685 835 900 965- 975 1000 1050 975 1000 1050 1250 1350 1450 610 625 660 610 625 660 775 835 890 900 925 975 900 925 975 1150 1250 1350 * Speed at full load is subject to a maximum variation of 4% above or below standard. 1416 ELECTRICAL ENGINEERING. The standard CQ open motor will deliver its rated horse-power output continuously without a temperature rise in any part exceeding 45° C. by the thermometer above the surrounding air. An overload of 25% may be maintained for one hour continuously without injurious heating or sparking, or a 40% over'oad momentarily. Motors developed from the CQl frame and smaller will operate semi or totally enclosed within the same load limits as when open. Owing to the fact that the CQ2 and larger frames have less radiating surface per horse-power than the smaller frames, the ratings attainable with them when enclosed are necessarily reduced to keep the heating within estab- lished limits. The voltages for which standard motors are built are 115, 230 and 550. When motors are rated at 115 volts, they may be used on circuits ranging between 110 and 125 volts, and when rated at 230 volts, they may be used on circuits ranging between 220 and 250 volts, and standard heating guarantees will be maintained. When motors are rated at 550 volts, they may be used on circuits ranging between 500 and 600 volts, inclusive, and standard heating guarantees will be maintained up to 550 volts, and at 600 volts the heat- ing will not be injurious. Se wing-Machine Motors. Ratings, H.P., Vao, Vis, Vio, Vs, Ve. Speed, r.p.m., 1800, 1800, 1500, 1800, 2300, for direct current ; alternating current 1800 r.p.m. for all sizes. Wound for 115 and 230 volts, D.C., and 110 and 220 volts, A.C., 60 cycles. On special order, machines may be furnished for any commercial volt- age between 50 and 250, and for any standard frequency between 25 and 145 cycles. SYMBOLS USED IN ELECTRICAL DIAGRAMS. a o-spst i cb o-spdt a R: dpst 4l -®- -&- _DPDT Galvanometer. Ammeter. Voltmeter. "• jvww| — Wattmeter. Switches; *S, single; D, double; P, pole; T, throw. Non-inductive Resistance. Inductive Resistance. Capacity or Condenser. Lamps. i 13 £= Motor Shunt-wound Motor Series-wound or Generator. or Generator. Motor or Generator. Two-phase Three-phase Battery. Trans- Compound- Separately Generator. Generator. former, wound Motor excited Motor or Generator, or Generator. INDEX. Abbreviations, 1 Abrasion, resistance to, of manga- nese steel, 471 Abrasive processes, 1262-1268 Abscissas, 71 Absolute temperature, 540 zero, 540 Absorption of gases, 579 of water by brick, 348 refrigerating-machines, 1293-1313 Accelerated motion, 501 Acceleration, definition of, 497 force of, 501 work of, 504 Accumulators, electric, 1378 Acetylene and calcium carbide, 825 Acetylene blowpipe, 827 -flame welding, 464 generators and burners, 826 Acheson's deflocculated graphite, 1223 Acme screw thread, 226 Adiabatic compression of air, 604 curve, 929 expansion, 575 expansion of air, 606 expansion in compressed air- engines, 608 expansion of steam, 929 Adiabatically compressed air, mean effective pressures, table, 609 Admiralty metal, composition of, 366 Admittance of alternating currents, 1389 Air (see also Atmosphere), 580-653 and vapor mixture, weight of, 584, 586 -bound pipes, 722 carbonic acid allowable in, 653 cooling of, 568, 681 compressed, 593, 604-626 (see Compressed air) compressor, hydraulic, 622 compressors, centrifugal, 620 compressors, effect of intake temperatures, 619 compressors, high altitude, table of, 611 compressors, intercoolers for, 620 compressors, tables, 614, 615 density and pressure, 581, 586 flow of, in pipes, 591 flow of, in long pipes, 595 flow of, in ventilating ducts, 655 Air, flow of, through orifices, 588 friction of, in underground pas- sages, 685 head of, due to temperature differences, 687 heating of, see also Heating heating of, by compression, 604 horse-power required to com- press, 606 lift pump, 776 liquid, 579 loss of pressure of, in pipes, tables, 593-595 manometer, 581 properties of, 580 pump, 1055 pump for condenser, 1053, 1055 pump, maximum work of, 1056 pyrometer, 528 specific heat of, 537 thermometer, 530 velocity of, in pipes, by anemom- eter, 596 volumes, densities, and pressures, 581, 586, 663 volume transmitted in pipes, 591 weight and volume of, 28 weight of (table), 586 weight of, 173 Alcohol as fuel, 813 denatured, 813 engines, 1078 vapor tension of, 814 Aiden absorption dynamometer, 1281 Algebra, 34-38 Alsrebraic symbols, 1 Alligation, 9 Alloys, 360-385 aluminum, 371, 375, 376 aluminum-antimony, 375 aluminum-copper, 371 aluminum-silicon-iron, 374 aluminum, tests of, 374 aluminum-tungsten, 375 aluminum-zinc, 375 antimony, 381, 383 bearing metal, 380 bismuth, 379 caution as to strength of, 373 composition of, "n brass foundries, 366 composition by mixture and by analysis, 364 copper-manganese, 376 1417 1418 INDEX. Alloys, copper-tin, 360 copper-tin-lead, 369 copper-tin-zinc, 363-367 copper-zinc, 362 copper-zinc-iron, 369 ferro-, 1232 for casting under pressure, 371 fusible, 380 Japanese, 368 liquation of metals in, 364 magnetic, of non-magnetic met- als, 378 nickel, 378 the strongest bronze, 365 vanadium and copper, 371 white metal, 382 Alloy steels, 470-480 (see Steel) Alternating-current motors, vari- able speed, 1412 Alternating currents, 1387 admittance, 1389 average, maximum, and effective values, 1388 calculation of circuits, 1397 capacity, 1389 capacity of conductors, 1394 converters, 1400 delta connection, 1395 frequency, 1388 generators for, 1396 impedance, 1389 impedance polygons, 1390 inductance, 1389 induction motor, 1409 measurement of power in poly- phase circuits, 1395 Ohm's law applied to, 1390 power factor, 1389 reactance, 1389 single and polyphase, 1395 skin effect, 1390 synchronous motors, 1409 transformers, 1400 Y-connection, 1395 Alternators, sizes of, tables, 1413 Altitude by barometer, 582 Aluminum, 174 alloys (see Alloys) alloys used in automobile con- struction, 376 alloys, various, 371, 375, 376 alloys, tests of, 374 brass, 373 bronze, 371 bronze wire, 243 coating on iron, 449 conductors, cost compared with copper, 1399 effect of, on cast iron, 416 electrical conductivity of, 1350 properties and uses, 357 sheets and bars, table, 220 solder, 359 steel, 472 strength of, 358 thermit process, 372 wire, 243, 359 Aluminum wire, electrical resistance of, table, 1362 Ammonia, carbon dioxide and sul- phur dioxide, cooling effect, and compressor volume, 1289 gas, properties of, 1287 heat generated by absorption of, 1288 liquid, density of, 1285 liquid, specific heat of, 1286 liquid, specific heat and available latent heat, 1287 solubility of, 1288 vapor, superheated, weight of, 1287 Ammonia-absorption refrigerating machine, 1293, 1313 test of, 1315 Ammonia-compression refrigerating machines, 1292, 1303. tests of, 1307-1311 Ampere, definition of, 1345 Analyses, asbestos, 257 boiler scale, 693 boiler water, 693 cast iron, 416-419 coals, 789-797 crucible steel, 466, 469 fire-clay, 255 gas, 824 gases of combustion, 785 magnesite, 257 Analysis of rubber goods, 356 Analytical geometry, 71-74 Anchor forgings, strength of, 331 Anemometer, 596 Angle, economical, of framed struc- tures, 522 of repose of building material, 1196 Angles, Carnegie steel, properties of, table, 295-298 plotting without protractor, 54 problems in, 39, 40 steel, table of properties of, 295, 296 steel, table of safe loads, 297, 298 steel, tests of, 340 trigonometrical properties of, 67 Angular velocity, 498 Animal power, 507-509 Annealing, effect on conductivity, 1351 effect of, on steel, 454, 455 influence of, on magnetic capa- city of steel, 459 malleable castings, 431 of steel, 460, 468 (see Steel) of steel forgings, 458 of structural steel, 460 Annuities, 15-17 Annular gearing, 1145 Anthracite, classification of, 787 composition of, 787 gas, 815 sizes of, 792 space occupied by, 793 INDEX. 1419 Anti-friction curve, 51, 1209 metals, 1199 Anti-logarithm, 135 Antimony, in alloys, 383, 336 properties of, 175 Apothecaries' measure and weight, 18,20 Arbitration bar, for cast iron, 418 Arc, circular, length of, 59 circular, relations of, 59 lamps, see Electric lighting lighting of areas, watts per square foot required for, 1369 lights, electric, 1368 Arcs, circular, table, 123, 124 Arches, corrugated, 186 Area of circles, table, 111-119 of circles, square feet, diameters feet and inches, 127, 128 of geometrical plane figures, 55-62 of irregular figures, 57, 58 of sphere, 63 Arithmetic, 2-33 Arithmetical progression, 10 Armature, torque of, 1385 Armature-circuit, e.m.f. of, 1386 Armor-plates, heat treatment of, 458 Asbestos, 257 Asphaltum coating for iron, 447 Asses, work of, 509 Asymptotes of hyperbola, 74 Atmosphere, see also Air equivalent pressures of, 27 moisture in, 583 pressure of, 581 Atomic weights (table), 170 Autogenous welding, 464 Austenite, 456 Automatic cut-off engines, 937 Automobile engines, rated capacity of, 1077 gears, efficiency of , 1148 screws and nuts, table, 222 Automobiles, steel used in, 486 Avogadro's law of gases, 578 Avoirdupois weight, 19 Axles, forcing fits of, by hydraulic pressure, 1273 railroad, effect of cold on, 441 steel, specifications for, 483, 485 steel, strength, of, 332 Babbitt metal, 383, 384 Babcock & Wilcox boilers, tests with various coals, 799 Bagasse as fuel, 809 Balances, to weigh on incorrect, 20 Ball-bearings, 1210 saving of power by, 1214 Balls and rollers, carrying capacity of, 317 Balls for bearings, grades of, 1214 hollow copper, 322 Band brakes, design of, 1217 Bands and belts for carrying coal, etc., 1175 and belts, theory of, 1115 Bank discount, 13 Bar iron, see also Wrought iron Bars, eye, tests of, 338 iron and steel, commercial sizes of, 179 Lowmoor iron, strength of, 330 of various materials, weights of, 178 steel, 461, see Steel twisted, tensile strength of, 264 wrought-iron, compression tests of, 337 Barometer, leveling with, 582 to find altitude by, 582 Barometric readings for various alti- tudes, 582 Barrels, number of, in tanks, 133 to find volume of, 66 Basic Bessemer steel, strength of, 452 Batteries, primary electric, 1377 storage, 1378 Baume's hydrometer, 172 Bazin's experiments on weirs, 732 Beams and girders, safe loads on, 1335 formula for flexure of, 282 formulae for transverse strength of, 282-285 of uniform strength, 286 special, coefficients for loads on, 285 steel, formulae for safe loads on, 284 wooden, safe loads, by building laws, 1336 yellow pine, safe loads on, 1336, 1340 Beardslee's tests on elevation of elastic limit, 261 Bearing pressure on rivets, 403 Bearing pressures with intermittent loads, 1207 Bearings, allowable pressure on, 1203, 1206 and journals clearance in, 1206 ball, 1210 calculating dimensions of, 1025 cast-iron, 1199 conical roller, 1211 engine, temperature of, 1209 for high rotative speeds, 1208 for steam turbines, 1208 knife-edge, 1214 mercury pivot, 1209 of Corliss engines, 1208 of locomotives, 1208 oil pivot, in Curtis steam turbine, 1063 oil pressure in, 1204 overheating of, 1205 pivot, 1205, 1209 roller, 1210 shaft, length of, 1015 1420 bea-bol INDEX. Bearings, steam-engine, 1165 thrust, 1208 Bearing-metal alloys, 380-384 practice, 382 Bearing-metals, anti-friction, 1199 composition of, 367 Bed-plates of steam-engine, 1025 Bell-metal, composition of , 366 Belt conveyors, 1175 Belt dressings, 1128 factors, 1119 Belts, arrangement of, 1126 care of, 1127 cement for leather or cloth, 1128 centrifugal tension of, 1115 endless, 1127 evil of tight, 1126 lacing of, 1124 length of, 1125 open and crossed, 1112 quarter twist, 1124 sag of, 1126 steel, 1120 Belting, 1115-1132 Barth's studies on, 1123 formulae, 1116 friction of, 1115 horse-power of, 1116-1119 notes on', 1123 practice, 1116 rubber, 1128 strength of, 335, 1127 Taylor's rules, 1120-1122 theory of, 1115 vs. chain drives, 1132 width for given horse-power, 1118 Bends, effects of, on flow of water in pipes, 721 in pipes, 593 in pipes, table, 214, 215 pipe, flexibility of, 215 valves, etc., resistance to flow in, 848 Bending curvature of wire rope, 1188 tests of steel, 454 Bent lever, 511 Bernouilli's theorem, 734 Bessemer converter, temperature in, 527 steel, 451 {see Steel, Bessemer) Bessemerized cast iron, 429 Bevel wheels, 1144 Billets, steel, specifications for, 483 Binomial, any power of, 34 theorem, 38 Bins, coal-storage, 1172 Birmingham gauge, 29 Bismuth alloys, 379 Bismuth, properties of, 175 Bituminous coal {see Coal) Black body radiation, 552 Blast area of fans, 629 furnaces, consumption of char- coal in, 806 furnaces, steam-boilers for, 865 Blast furnaces, temperatures in, 528 pipes, see Pipes Blechynden's tests of heat trans- mission, 567 Blocks or pulleys, 513 efficiency of, table, 1158 strength of, 1157 Blooms, steel, weight of, table, 185 Blow, force of, 504 Blowers, see also Fans. Blowers and fans, 626-652 and fans, comparative efficiency, 631 blast-pipe diameters for, 643 capacity of, 632 experiments with, 629 for cupolas, 633, 634 in foundries, 1227 rotary, 649 rotary, table of, 650 steam-jet, 651 velocity due to pressure, 629 Blowing-engines, dimensions of, 652 machines, centrifugal, 622 Blue heat, effect on steel, 458 Board measure, 20 Boats, see Ships Bodies, falling, laws of, 497 Boiler compounds, 898 explosions, 902 feeders, gravity, 908 feed-pumps, 761 furnaces, height of, 889 furnaces, use of steam in, 824 heads, 885 heads, strength of, 314, 316 heating-surface for steam heat- ing, 664, 667 plate, strength of, at high tem- peratures, 439 scale, analyses of, 693 tubes used as columns, 341 tubes, expanded, holding power of, 342 tubes, dimensions of, table, 209 tube joints, rolled, slipping point of, 342 Boilers for house heating, 665 horse-power of, 854 incrustation of, 691, 692 locomotive, 1089 natural gas as fuel for, 817 of the "Lusitania" 1330 for steam-heating, 667 steam, 854 {see Steam-boilers) Boiling, resistance to, 543 Boiling-point of water, 690 Boiling-points of substances, 532 Bolts and nuts, 221-228 and pins, taper, 1271 effect of initial strain in, 325 holding power of in white pine, 324 square-head, table of weights of, 229 INDEX bol-can 1421 Bolts, strength of, tables, 325, 326 track, weight of, 230 variation in size of iron for, 223 Boyle's or Mariotte's law, 574, 577 Braces, diagonal, stresses in, 516 Brackets, cast-iron, strength of, 277 Brake horse-power, definition of, 991 Prony, 1280 Brakes, band, design of, 1217 electric, 1217 friction, 1216 magnetic, 1217 Brass alloys, 366 and copper tubes, coils and bends, 214 influence of lead on, 369 plates and bars, weight of, tables, 219, 220 rolled, composition of, 367 sheet and bars, table, 220 tube, seamless, table, 215, 216 wire, weight of, table, 219 Brazing of aluminum bronze, 373 metal, composition of, 366 solder, composition of, 366 Brick, absorption of water by, 348 kiln, temperature in, 528 piers, safe strength of, 1334 sand-lime, tests of, 349 specific gravity of, 174 strength of, 336, 347-350 weight of, 174, 347 Bricks, fire, number required for various circles, table, 254 fire, sizes and shapes of, 253 Bricks, magnesia, 257 Brickwork, allowable pressures on, 1334 measure of, 177 weight of, 177 Bridge iron, durability of, 442 links, steel, strength of, 331 members, strains allowed in, 272 trusses, 517-521 Brine, boiling of, 543 properties of, 543, 544 Brinell's tests of hardness, 342 Briquettes, coal, 801 Britannia metal, composition of, 383 British thermal unit (B.T.U.), 532, 837 Brittleness of steel, see Steel Bronze, aluminum, strength of, 372 ancient, composition of, 364 deoxidized, composition of, 371 Gurley's, composition of, 366 manganese, 377 navy-yard, strength of, 374 phosphor, 370 strength of, 319, 321, 334 Tobin, 367, 368 variation in strength of, 362 Buildings, construction of, 1333- 1344 fire-proof, 1338 Buildings, heating and ventilation of, 656 mill, approximate cost of, 1342 transmission of heat through walls of, 659 walls of, 1336 Building-laws, New York City, 1337-1340 on columns, New York, Boston, and Chicago, 277 Building-materials, coefficients of friction of, 1196 sizes and weights, 174, 17S, 1S6, 190 Bulkheads, plating and framing for, table, 316 stresses in due to water-pressure, 315 Buoyancy, 690 Burmester's method of calculating cone pulleys, 1113 Burning of steel, 457 Burr truss, stresses in, 518 Bush-metal, composition of, 366 Bushel of coal and of coke, weight of, 803 Butt-joints, riveted, 405 C. G. S. system of measurements, 1344 C0 2 , carbon dioxide, carbonic acid C0 2 recorders, autographic, 860 C0 2 , temperature required for pro- duction of, 822 Cable, formula for deflection of, 1180 traction ropes, 247 Cables, chain, proving tests of, 251 chain, wrought-iron, 251-252 flexible steel wire, 249 galvanized steel, 248 suspension-bridge, 248 Cable-ways, suspension, 1181 Cadmium, properties of, 175 Calcium carbide and acetylene, 825 chloride in refrigerating-ma- chines, 1290 Calculus, 74-83 Caloric engines, 1071 Calorie, definition of, 532 Calorimeter for coal, Mahler bomb, 798 steam, 912-915 steam, coil, 913 steam, separating, 914 steam, throttling, 913 Calorimetric tests of coal, 797, 798 Cam, 512 Campbell's formula for strength of steel, 453 Canals, irrigation, 704 Candle-power and life of lamps, "1370 definition of, 1367 of electric lights, 1368-1373 of gas lights, 830 Canvas, strength of, 335 1422 INDEX. Capacity, electrical, 1389 electrical, of conductors, 1394 Cap-screws, table of standard, 225 Cars, steel plate for, 483 Car-heating by steam, 673 Car-journals, friction of, 1204 Car-wheels, cast iron for, 426, 427 Carbon, burning out of steel, 461 dioxide, see C0 2 effect of on strength of steel, 452 gas, 814 Carbonic acid allowable in air, 653 Carbonizing see Case-hardening, Carborundum, made in the electric furnace, 1377 Cargo hoisting by rope, 390 Carnegie steel sections, properties of, 287-306 Carnot cycle, 572, 574 cycle, efficiencies of, 967 cycle, efficiency of steam in, 850 Carriages, resistance of, on roads, 509 Carriers, bucket, 1172 Case-hardening of iron and steel, 486, 1246 Casks, volume of, 66 Cast copper, strength of, 334, 360 Cast-iron, 414-429 addition to, of ferro-silicon, titanium, vanadium and man- ganese, 426 analyses of, 416-419 and aluminum alloys, 375 bad, 429 bars, tests of, 419 beams, strength of, 427 Bessemerized, 429 chemistry of, 415-419 columns, eccentric loading of, 278 columns, strength of, 274-278 columns, tests of, 275 columns, weight of, table, 191 combined carbon changed to graphitic by heating, 424 compressive strength of, 267 corrosion of, 441 cylinders, bursting strength of, 427 durability of, 442 effect of cupola melting, 425 expansion in cooling, 423 growth of by heating, 1231 hard, due to excessive silicon, 1231 influence of length of bar on strength, 422 influence of phosphorus, sulphur, etc., 415 journal bearings, 1199 malleable, 429 manufacture of, 414 mixture of, with steel, 429 mobility of molecules of, 424 permanent expansion of, by heat- ing, 429 Cast-iron pipe, 191-195 (see Pipe, cast-iron) pipe-fittings, sizes and weights, 196, 199 relation of chemical composition to fracture, 421 shrinkage of, 415, 423, 1231 specifications for, 418 specific gravity and strength, 428 strength of, 421 strength in relation to silicon and cross-section, 422 strength in relation to size of bar and to chemical constitu- tion, 421 tests of, 330, 419, 420 theory of relation of strength to composition, 421 variation of density and tenacity , 428 water pipe, transverse strength of, 427 white, converted into gray by heating, 424 Castings, deformation of, by shrink- age, 423 from blast-furnace metal, 425 hard, from soft pig, 425 hard to drill, due to low Mn., 426 iron, analysis of, 417 iron, strength of, 330 made in permanent cast-iron molds, 1232 malleable, rules for use of 433 shrinkage of, 1231 specifications for, 418 steel, 464-466 steel, specifications for, 464, 486 steel, strength of, 333 weakness of large, 1230 weight of, from pattern, 1233 Catenary, to plot, 53 Cement as a preservative coating, 447 for leather belts, 1128 Portland, strength of, 336 Portland, tests of, 351 weight and specific gravity of, 174 Cements, mortar, strength of, 350 Cementation or case-hardening, 486, 1246 Cementite, 416, 456 Center of gravity, 492 of regular figures, 492. of gyration, 494 of oscillation, 494 of percussion, 494 Centigrade Fahrenheit conversion table, 524, 525 thermometer scale, 524, 525 Centrifugal fans (see Fans, cen- trifugal) fans, high-pressure, 621 force, 497 force in fly-wheels, 1029 INDEX. 1423 Centrifugal pumps (see Pumps, centrifugal), 764-770 tension of belts, 1115 Chains, formulas for safe load on. 326 link belting, 1172 monobar, 1174 pin, 1174 .pitch, breaking and working strains of, 252 roller, 1174 sizes, weights and properties, 251, 252 specifications for, 251 strength of, table, 251, 252 test of, table, 251, 252 Chain-blocks, efficiency of , 1158 Chain-cables, proving tests of, 251 weight and strength of, 251 Chain-drives, 1129 vs. belting, 1132 silent, 350 H.P., 1132 Chain-hoists, 1157 Chalk, strength of, 349 Change gears for lathes, 1237 Channels, Carnegie steel, properties of, table, 292 open, velocity of water in, 704 safe loads, table, 293 strength of, 330 Charcoal, 805-807 absorption of gases and water by, 806 bushel of, 177 composition of, 806 pig iron, 417, 428 results of different methods of making, 806 weights per cubic foot, 177 Charles's law, 574, 578 Chatter in tools, 1241 Chemical elements, table, 170 symbols, 170 Chemistry of cast iron, 415 Chezy's formula for flow of water, 699 Chilling cast iron, 418 Chimneys, 915-928 draught, power of, 917 draught, theory, 915 effect of flues on draught, 918 for ventilating, 683 height of, 919 height of water column due to unbalanced pressure in, 917 largest in the world, 923 lightning protection of, 920 radial brick, 923 rate of combustion due to, 918 reinforced concrete, 927 sheet iron, 928 size of, 919-928 size of, table, 921 stabilitv of, 924 steel, 925 steel, design of, 925 steel, foundation for, 926, 928 Chimneys, tall brick, 922 velocity of air in, 917 Chisels, cold, cutting angle of, 1238 Chord of circle, 59 Chords of trusses, strains in, 519 Chrome paints, anti-corrosive, 445 steel, 471 Chromium vanadium steels, 476- 478 Cippoleti weir, 733 Circle, 58-61 area of, 58 diameter of to enclose a number of rings, 52 equation of, 72 large, to describe an arc of, 52 length of arc of, 59 length of arc of, Huyghen's approximation, 59 length of chord of, 59 problems, 40-42 properties of, 58, 59 relations of arc, chord, etc., of, 59 relations of, to equal, inscribed and circumscribed square, 60 sectors and segments of, 61 area in square feet, diameter in inches (tables of cylinders), 127, 128 circumference and area of, table, 111-119 circumferences in feet, diameters in inches, table, 1265 circumferences of, 1 inch to 32 feet, 120 Circuits, alternating current, see Alternating current electric, see Electric circuits electric, e.m.f. in, 1352 electric, polyphase, 1395 (see Alternating currents) electric, power of, 1353 magnetic, 1383 Circular arcs, lengths of, 59 lengths of, tables, 123, 124 curve, formulas for, 60 functions, Calculus, 82 inch, 18 measure, 20 mil, 18, 30, 31 mil wire gauge, 31 mil wire gauge, table, 30 pitch, 1134 ring, 61 segments, areas of, 121, 122 Circumference of circles, 1 inch to 32 feet, table, 120 of circles, table, 111-119 Cisterns and tanks, no. of barrels in, 133 capacity of, 128 Classification of iron and steel, 413 Clay, cubic feet per ton, 178 fire, analysis, 255 melting point of, 529 Clearance between journal and bearing, 1206 1424 cle-com INDEX. Clearance in steam-engines, 936, 996 Clutches, friction, 1155, 1216 friction coil, 1156 Coal, analysis of, 789-797 analyses of various, table, 794 and coke, Connellsville, 793 approximate heating value of, 791 anthracite, sizes of, 792 bituminous, classification of, 787 caking and non-caking, 788 calorimeter, 798 calorimetric tests of, 797, 798 cannel, 788 classification of, 786, 787 conveyors, 1172 cost of for steam power, 983 cubic feet per ton, 177 Dulong's formula for heating value of, 798 efficiencies of, in gas-engine tests, 823 evaporative power of, 799 foreign, analysis of, 796 furnaces for different, 798 heating value of, 789-792, 797 products of distillation of, 803 proximate analysis and heating value of, table, 790 purchase of by specification, 799 Rhode Island graphitic; 788 sampling of, for analysis, 797 semi-anthracite, 793 semi-bituminous, composition of, 787-792 space occupied by anthracite, 793 steam, relative value of, 797 storage bins, 1172 tests of, 791 vs. oil as fuel, 812 washing, 802 weathering of, 800 Welsh, analysis of, 796 Coal-gas, composition of, 830 manufacture, 828 Coatings, preservative, 447-450 Coefficient of elasticity, 260, 351 of fineness, 1317 of friction, definition, 1194 of friction of journals, 1197 of friction, rolling, 1195 of friction, tables, 1195-1197 of performance of ships, 1318 of propellers, 1325 of transverse strength, 282 of water lines, 1317 of expansion, 539 (see Expansion by heat) Coils and bends of brass tubes, 214 Coils, electric, heating of, 1355 Coils, heat radiated from, in blower system, 679 Coiled pipes, 214 Coke, anaiyses of, 802 by-products of manufacture of, 802, 803 Coke, foundry, quality of, 1232 weight of, 177 Coke-ovens, generation of steam from waste heat of, 803 Coking, experiments in, 802 Cold, effect of, on railroad axles, 441 effect of on strength of iron and steel 440 Cold-chisels, form of, 1238 Cold-drawing, effect of, on steel, 339 Cold-drawn steel, tests of, 339 Cold-rolled steel, tests of, 339 Cold-rolling, effect of, on steel, 455 Cold-saw, 1262 Collapse of corrugated furnaces, 318 of tubes, tests of, 320 resistance of hollow cylinders to, 318-322 Collars for shafting, 1109 Cologarithm, 136 Color determination of tempera- ture, 531 scale for steel tempering, 469 values of various illuminants, 1367 Columns, Bethlehem shapes, 309, 310 built, 272 Carnegie channel, dimensions and safe loads, 305, 306 cast-iron, strength of, 274-278 cast-iron, tests of, 275 cast-iron, weight of, table, 191 eccentric, loading of, 278 Gordon's formula for, 270 Hodgkinson's formula for, 269 made of old boiler tubes, tests of, 341 mill, 1341 permissible stresses in, 277 strength of, 274 strength of, by New York build- ing laws, 1337 wrought-iron, tests of, 338 wrought-iron, ultimate strength of, table, 271 steel, built, 272 Z-bar, tables of safe loads on, 300-304 Combination, 10 Combined stresses, 312 Combustion, analyses of gases of heat of, 533 of fuels, 784 of gases, rise of temperature in, 786 rate of, due to chimneys, 918 theory of, 784 Composition of forces, 489 Compound engines (see Steam- engines, compound), 946-953 interest, 14 locomotives, 1098, 1101 1425 Compound numbers, 5 proportion, 7 units of weights and measures, 27, 28 Compressed-air, 593, 604-626 adiabatic and isothermal com- pression, 604 adiabatic expansion and com- pression, tables, 609, 610 compound compression, 609 cranes, 1168 diagrams, curve of, 611 drills driven by, 616 engines, adiabatic expansion in, 608 engines, efficiency, 613 flow of, in pipes, 594 for motors, effect of heating, 612 formulae, 606 for street railways, 625 heating of, 604 hoisting engines, 618 horse-power required to com- press air, 606 locomotive, 1104 losses due to heating, 606 . loss of energy in, 604 machines, air required to run, 616, 618 mean effective pressures, tables, 609, 610 mine pumps, 625 moisture in, 584 motors, 612 motors with return-air circuit, 620 Popp system, 612 practical applications of, 619 pumping with (see also Air- lift), 617 reheating of, 619 tramways, 624, 625 transmission, 593 transmission, efficiencies of, 613 volumes, mean pressures per stroke, etc., table, 605 work of adiabatic compression, 607 Compressed steel, 464 Compressibility of liquids, 172 of water, 691 Compression, adiabatic, formulae for, 606 and flexure combined, 312 and shear combined, 312. and torsion combined, 312 in steam-engines, 935 of air, adiabatic, tables, 609, 610 Compressive strength, 267-269 strength of iron bars, 337 strengths of woods, 344, 346 tests, specimens for, 268 Compressors, air, effect of intake temperature, 619 air, tables of, 614-615 Concrete, crushing strength of 12- in. cubes, 1334 Concrete, durability of iron in, 412 reinforced, allowable working stresses, 1335 Condenser, barometric, 1051 the Leblanc, 1057 Condensers, 1050-1061 air-pump for, 1053, 1055 calculation of surface of, 910 choice of, 1059 circulating pump for, 1057 cooling towers for, 1060 cooling water required, 1050 continuous use of cooling water in, 1058 contraflow, 1053 ejector, 1051 evaporative surface, 1057 for refrigerating machines, 1300 heat transference in, 1052 increase of power due to, 1058 jet, 1050 surface, 1051 tubes and tube plates of, 1054, 1055 tubes, heat transmission in, 563 Condensing apparatus, power used by, 1053 Conduction of heat, 553 of heat external, 554 of heat internal, 553 Conductivity, electric (see Elec- tric conductivity) electrical, of metals, 1349 Conductors, electrical, heating of, 1354 electrical, in series or parallel, resistance of, 1352 Conduit, water, efficiency of, 735 Cone, measures of, 63 pulleys, 1112 Connecting-rods, steam-engine, 1003, 1004 tapered, 1005 Conic sections, 74 Conoid, parabolic, 66 Conservation of energy, 506 Constantan, copper-nickel alloy, 379 Constants, steam-engine, 941 Construction of buildings, 1333- 1344 Controllers, for electric motors, 1404 Convection, loss of heat due to, 570 Convection of heat, 553 Dulong's law of, table of factors for, 571 Conversion tables, metric, 23-27 Converter, Bessemer, temperature in, 527 Converters, electric, 1400 Conveying of coal in mines, 1178 Conveyors, belt, 1175 cable-hoist, 1181 coal, 1172 horse-power required for, 1173 1426 Conveyors, screw, 1175 Cooling agents in refrigeration, 1289 Cooling of air, 568 for ventilation, 681 Cooling-tower practice in refrigerat- ing plants, 1301 for condensers, 1060 Co-ordinate axes, 71 Copper, 175 Copper and vanadium alloys, 371 Copper ball pyrometer, 526 balls, hollow, 322 cast, strength of, 334, 360 drawn, strength of, 334 effect of on cast iron, 415 manganese alloys, 376 nickel alloys, 378 plates, strength of, 334 rods, weight of, table, 218 steels, 475 strength of at high temperatures, 344 tubing, bends and coils, 214 tubing, weight of, table, 216 weight required in different systems of transmission, 1398 wire and plates, weight of, table, 219 wire, carrying capacity of, Un- derwriter's table, 1355 wire, cost of for long-distance transmission, 1363 wire, cross section required for a given current, 1359 wire, electrical resistance, table, 1357, 1358 wire, stranded, 242 wire, weight of for electric cir- cuits, 1359 tin-aluminum alloys, 375 tin alloys, 360 tin alloys, properties and com- position of, 360 tin-zinc alloys, properties and composition, 363 tin-zinc alloys, law of variation of strength of, 364 zinc alloys, strength of, 364 zinc alloys, table of composition and properties, 362 zinc-iron alloys, 369 Cord of wood, 805 Cordage, technical terms relating to, 388 weight of, table, 386-391, 1157 Cork, properties of, 355 Corn, weight of, 178 Corrosion by stray electric currents, 446 due to overstrain, 446 electrolytic theory of, 444 of iron, 443 of steam-boilers, 443, 897 prevention of, 444 Corrosion, resistance of aluminum alloys to, 376 resistance to of nickel steel, 474 Corrosive agents in atmosphere, 442 Corrugated arches, 186 furnaces, 319, 881 iron, sizes and weights, 186 plates, properties of Carnegie steel, table, 289 Cosecant of an angle, table, 166-169 Cosine of an angle, 67 table, 166, 169 Cost of coal for steam-power, 983 of steam-power, 981, 982-984 Cotangent of an angle, 67 Cotangents of angles, table, 166- 169 Cotton ropes, strength of, 335 Coulomb, definition of, 1345 Counterbalancing of hoisting-en- gines, 1163 of locomotives, 1102 of steam-engines, 980 Counterpoise system of hoisting, 1164 Couples, 491 Couplings, flange, 1109 hose, standard sizes, 207 Coverings for steam-pipe, tests of, 558-561 Coversine of angles, table, 166-169 Cox's formula for loss of head, 717 Crane chains, 251, 252 installations, notable, 1168 pillar, 150-ton, 1168 Cranes, 1165 and hoists, power required for, 1169 classification of, 1165 compressed-air, 1168 electric, 1166-1168 electric, loads and speeds of, 1167 guyed, stresses in, 516 jib, 1165 power required for, 1166 quay, 1168 simple, stresses in, 515 traveling, 1166-1169 Crank angles, steam-engine, table, 1040 arm, dimensions of, 1009 pins, steam-engine, 1005-1009 pins, steel, specifications for, 483 shaft, steam-engine, torsion and flexure of, 1019 shafts, steam-engine, 1017-1019 Cranks, steam-engine, 1009 Critical point in heat treatment of steel, 456 temperature and pressure of gases and liquids, 580 Cross-head guides, 1002 pin, 1009 Crucible steel, 451, 457, 466-470 (see Steel, crucible) cru-dri 1427 Crushing strength of masonry materials, 349 Crystallization of iron by fatigue, 441 Cubature of volumes, 78 Cube root, 9 roots, table of, 94-109 Cubes of decimals, table, 109 Cubes of numbers, table, 94-109 Cubic feet and gallons, table, 129 measure, 18 Cupola fan, power required for, 1230 gases, utilization of, 1230 practice, 1224-1230 practice, improvement of, 1226 results of increased driving, 1229 Cupolas, blast-pipes for, 643 blast-pressure in, 1224-1228 blowers for, 633, 634 charges for, 1224-1227 charges in stove foundries, 1227 dimensions of, 1224 loss in melting iron in, 1230 rotary blowers for, 650 slag in, 1225 Current motors, 734 Currents, electric (see Electric cur- rents) Curve of PV n construction of, 576 Curves in pipe-lines, resistance of, 721 Cutting metal, resistance over- come in, 1256 metals by oxyacetylene flame, 464 speeds of machine tools (see also Tools, cutting), 1235 speeds of tools, economical, 1243 stone with wire, 1262 Cut-off for various laps and travel of slide valves, 1042 Cycloid, construction of, 51 differential equations of, 82, 83 integration of, 82 measures of, 62 Cycloidal gear-teeth, 1138 Cylinder-condensation in steam- engines, 936-937 lubrication, 1222 measures of, 63 Cylinders, hollow, resistance of to collapse, 318-322 hollow, under tension, 316 hooped, 317 hydraulic press, thickness of, 317, 780 locomotive, 1088 steam-engine (see Steam-en- gines) steam-engine, ratios of, 950, 952, 956 tables of capacities of, 127 thick hollow, under tension, 316 thin hollow, under tension, 317 Cylindrical ring, 65 tanks, capacities of, table, 128 Dalton's law of gaseous pressures, Dam, stability of, 491 Darcy's formula, flow of water, 704 formula, table from, of flow of water in pipes, 709-711 Decimal equivalents of fractions, 3 equivalents of feet and inches, 5 gauge, 33 Decimals, 3 squares and cubes of, 109 Delta connection for alternating currents, 1395 metal wire, 243, 369 Denominate numbers, 5 Deoxidized bronze, 371 Derrick, stresses in, 516 Diagonals, formulae for strains in, 519 Diametral pitch, 1134 Diesel oil engine, 1078 Differential calculus, 74-83 coefficient, 76 coefficient, sign of, 79 gearing, 1145 of exponential function, 80, 81 partial, 76 pulley, 513 second, third, etc., 78 screw, 514 screw, efficiency of, 1270 windlass, 514 Differentials of algebraic functions, 75 Differentiation, formulas for, 75 Discount, 12 Disk fans (see Fans, disk) Displacement of ships, l3l7, 1322 Distillation of coal, 803 Distiller for marine work, 1061 Distilling apparatus, multiple sys- tem, 543 Domed heads of boilers, 316 Domes on steam boilers, 889 Draught power of chimneys, 916, 917 Draught theory of chimneys, 915 Drawing-press, blanks for, 1272 Dressings, belt, 1128 Driers and drying, 547 performance of, 549 Drift bolts, resistance of in timber, 323 Drill gauge, table, 30 Drill pres?, horse-power required by, 1253, 1256 Drills, high-speed steel, 1253 rock, air required for, 616. rock, requirements of air-driven, 616 tap, sizes of, 225, 1269 twist, experiments with, 1254 twist, speed of, 1253 Drilling, high-speed, data on, 1254 holes, speed of, 1253 steel and cast iron, power re- quired for, 1254 1428 dro-ele INDEX. Drop in electric circuits, 1352 in voltage of wires of different sizes, 1356 press, pressures obtainable by, 1273 Dry measure, 19 Drying and evaporation, 542-547 apparatus, design of, 550 in a vacuum, 546 of different materials, 547 Ductility of metals, table, 177 Dulong's formula for heating value of coal, 798 law of convection, table of factors for, 571 law of radiation, table of factors for, 570 Durability of cutting tools, 1243 of iron, 441,442 Durand's rule for areas, 57 Dust explosions, 807 fuel, 807 Duty, measure of, 28 of pumping-engine, 771 trials of pumping-engines, 771- 775 Dynamic and static properties of steels, 476 Dynamics, fundamental equations of, 502 Dynamo-electric machines, classi- fication of, 1385 machines, e.m.f. of armature circuit, 1386 machines, moving force of, 1385 machines, strength of field, 1387 machines, tables of, 1412 machines, torque of armature, 1385 Dynamometers, 1280 Alden absorption, 1281 hydraulic absorption, 6000 H.P., 1282 Prony brake, 1280 traction, 1280 transmission, 1282 Dyne, definition of, 488 Earth, cubic feet per ton, 178 Eccentric loading of columns, 278 steam-engine, 1020 Economical angle of framed struc- tures, 522 Economics of power-plants, 984 Economizers, fuel, 894 Edison wire gauge, 31 wire-gauge table, 30 Efficiency, definition of, 12 of a machine, 507 of compressed-air engines, 613 of compressed-air transmission, 613 of electric transmission, 1361 of fans, 631 of fans and chimneys for venti- lation, 683 of injector, 907 Efficiency of pumps, 759 of riveted joints, 405, 407 of screws, 1270 of steam-boilers, 860 of steam-engines, 934 Effort, definition of, 503 Ejector condensers, 1051 Elastic limit, 259-262 apparent, 260 Bauschinger's definition of, 261 elevation of, 261 relation of, to endurance, 261 resilience, 260 resistance to torsion, 311 Wohler's experiments on, 261 Elasticity, coefficient of, 260 modules of, 260 module of, of various materials, 351 Electric brakes, 1217 Electric circuits {see Circuits, elec- tric) current, cost of fuel for, 764 current, determining the direc- tion of, 1384 current required to fuse wires, 1355 currents, alternating, 1387 (se* Alternating currents) currents, direct, 1352 currents, heating due to, 1354 currents, short-circuiting of, 1360 drive in the machine-shop, 1407 furnaces, 1376 generators, usual sizes, tables, 1412 heaters, 684 light stations, economy of en- gines in, 963 lighting, 1367 lighting, cost of, 1373 lighting, terms used in, 1367 locomotive, 4000 H.P., 1366 motors {see also Motors), 1385, 1402 motors, alternating current, va- riable speed, 1412 motors, auxiliary pole type, 1402 motors, commercial sizes, tables, 1412 motors for machine tools, 1407 motors, selection of, for different service, 1405 motors, speed of, 1403 motors, speed control of, 1404 motors, types used for various purposes, 1410 process of treating iron surfaces, 449 railway cars, resistance of, 1086 railway cars and motors, 1366 railways, 1366 storage-batteries, 1378 transmission, 1359-1364 {see Transmission, electric) INDEX. 1429 Electric transmission, high tension, notes on, 1399 transmission lines, spacing for high voltages, 1399 welding, 1374 wires (see Wires and Copper wires) Electrical and mechanical units, equivalent values of, 1347 conductivity of steel, 453 distribution, systems in use, 1364 engineering, 1344-1416 heating, 684 horse-power, 940, 1353 horse-power, table, 1364 machinery, alternating current, standard voltages of, 1-699 machinery, shaft fit, allowances for, 1274 machines, tables of (see Dyna- mo-electric machines), 1412 power, cost of, 985 resistance, 1349 resistance of different metals and alloys, 1350 symbols, 1416 systems, relative advantages of, 1363 units, relations of, 1346 Electricity, analogies to flow of water, 1348 standards of measurements, 1344 systems of distribution, 1364 units used in, 1344 Electro-chemical equivalents, 1381 Electro-magnets, 1384 polarity of, 1384 strength of, 1384 Electro-magnetic measurements, 1348 Electro-motive force of armature circuit, 1386 E.M.F. of electric circuits, 1352 Electrolysis, 1382 Electrolytic theory of corrosion, 444 Elements, chemical, table, 170 Elements of machines, 510-515 Elevators, coal, 1172 gravity discharge, 1172 perfect discharge, 1172 Ellipse, construction of, 46, 47 equations of, 72 measures of, 61 Ellipsoid, 65 Elongation, measurement of, 265 Emery, grades of, 1263-1266 wheels, speed and selection of, 1263, 1266 wheels, strains in, 1264 Endless screw, 514 Endurance of materials, relation of, to elastic limit, 261 Energy, available, of expanding steam, 842 conservation of, 506 Energy, definition of, 503 intrinsic or internal, 574 measure of, 503 mechanical, of steam expanded to various pressures, 933 of recoil of guns, 506 of water in a pipe, 720 of water flowing in a tube, 734 sources of, 506 Engines, alcohol, 1078 automobile, capacity of, 1077 blowing, 652 compressed air, efficiency of, 613 fire, capacities of, 725 gas, 1071-1084 (see Gas-engines) hoisting, 1163 hot-air or caloric, 1071 hydraulic, 783 internal combustion, 1071-1084 oil and gasoline, 1077 marine, steam-pipes for, 848 naphtha, 1071 petroleum, 1077 pumping, 771-775 (seePumping- engines) solar, 988 steam, 929 (see Steam-engines) winding, 1163 Entropy, definition of, 573 of water and steam, 576 of water and steam, tables, 839- 843 temperature diagram, 574 Epicycloid, 51 Equalization of pipes, 596, 853 Equation of payments, 14 of pipes, 853 Equations, algebraic, 35-37 of circle, 72 of ellipse, 72 of hyperbola, 73 of parabola, 73 quadratic, 36 referred to co-ordinate axes, 7 Equilibrium of forces, 492 Equivalent orifice, mine ventila- tion, 686 Equivalents, electro-chemical, 1381 Erosion of soils by water, 705 Euler's formula for long columns, 269 Evaporation, 542-547 by exhaust steam, 545 by multiple system, 543 factors of, 874-878 in a vacuum, 546 in salt manufacture, 543 latent heat of, 542 of sugar solutions, 545 of water from reservoirs and channels, 543 total heat of, 542 unit of, 855 « Evaporator, for marine work, 1061 Evolution, 8 Exhauster, steam-jet, 651 1430 INDEX. Exhaust-steam, evaporation by, 545 for heating, 981 Expansion, adiabatic, formulae for, 606 by heat, 538 coefficients of, 539 of air, adiabatic, tables, 609, 610 of cast iron, permanent by heat- ing, 429 of gases, construction of curve of, 576 of gases, curve of, 74 of iron and steel, 441 of liquids, 540 of nickel steel, 474 of solids by heat, 539 of steam, 929 of steam, actual ratios of, 935 of timber, 345 of water, 687 Explosions, dust, 807 Explosive energy of steam-boilers, 902 Exponents, theory of, 37 Exponential function, differential of, 80, 81 Eye bars, tests of, 338 Factor of safety, 352-355 of safety, formulas for, 354 of safety in steam-boilers, 879 of evaporation, 874-878 Factory heating by fan system, 681 Fahrenheit -Centigrade conversion table, 524, 525 Failures of stand-pipes, 328 of steel, 462 Fairbairn's experiments on riveted joints, 401 Falling bodies, graphic represen- tation, 498 bodies, height and velocity of tables, 499, 500 bodies, laws of, 497 Fans (see also Blowers) and blowers, 626-653 and blowers, comparative effi- ciencies, 631 best proportions of, 627 blast-area of, 629 centrifugal, 621, 626 centrifugal, high-pressure, 621 cupola, power required for, 1230 design of, 627 disk, 647-649 effect of resistance on capacity of, 636 efficiency of, 631, 641, 648 experiments on, 630, 631 for cupolas, 633 high-pressure, capacity of, 635 influence of speed on efficiency, 647 influence of spiral casings, 646 methods of testing, 639 Fans, pipe lines for, 643 . pressure due to velocity of, 627 quantity of air delivered by, 628 theory of efficiency of, 641 Farad, definition and value of, 1345 Fatigue, effect of, on iron, 441 resistance of steels, 447 Feed and depth of cut, effect of, on speed of tools, 1241 Feed-pump (see Pumps) Feed water, cold, strains caused by, 909 water heaters, 909-911 water heaters, transmission of heat in, 564 water heating, saving due to, 909 water, purification of, 694, 695 water to boilers by gravity, 908 Feet and inches, decimal equiva- lents of, table, 5 Fence wires, corrosion of, 444 Ferrite, 416, 456 Ferro-alloys for foundry use, 1232 silicon, addition of, to cast-iron, 426 silicon, dangerous, 1232 Field, magnetic, 1346 Fifth roots and powers of numbers, 110 Fineness, coefficient of, 1317 Finishing temperature, effect of. in steel rolling, 454 Fink roof truss, 521 Fire, temperature of, 785 Fire-brick arches in locomotives, 1091 Fire-brick, number required for various circles, table, 254 refractoriness of, 255 sizes and shapes of, 253 weight of, 253 Fire-clay, analysis of, 255 pyrometer, 526, 529 Fire-engines, capacities of, 725 Fire-proof buildings, 1338 Fire-streams, 722-725 discharge from nozzles at dif- ferent pressures, 723 effect of increased hose length, 723 friction loss in hose, 725 pressure required for given length of, table, 723 Fireless locomotive, 1103 Fits, force and shrink, 1273 force and shrink, pressure re- quired to start, 1275 limits of diameter for, 1274 press, pressure required for, 1274 running, 1274 stresses due to, 1275 Fittings (see Pipe-fittings) cast-iron pipe, sizes and weights, table, 196-197 INDEX. fla-for 1431 Flagging, strength of, 550 Flanges, cast-iron, forms of, 202 forged and rolled steel, 200 forged steel, for riveted pipe, 214 for riveted pipe, 201 pipe, extra heavy, table, 199 pipe, standard, table, 198 Flat plates in steam-boilers, 880, 885, 888 plates, strength of, 313 steel ropes, 248 surfaces in steam-boilers, 888 Flanged fittings, cast-iron, 203 fittings, cast-steel, 204 Flexure of beams, formula for, 282 and compression combined, 312 and tension combined, 312 and torsion combined, 312 Flight conveyors, 1172 Flights, sizes and weights of, 1174 Floors, maximum load on, 1337, 1340 strength of, 1337-1340 Flow of air in long pipes, 595 of air in pipes, 591 of air through orifices, 588, 642 of compressed air, 594 of gases, 579 of gas in pipes, 834-836 of gas in pipes, tables, 835 of metals, 1273 of steam at low pressure, 669 of steam, capacities of pipes, 847 of steam in long pipes, 847 of steam in pipes, 845 of steam, loss of pressure due to friction, 845 of steam, loss of pressure due to radiation, 849 of steam, Napier's rule, 844 of steam, resistance of bends, valves, etc., 848 of steam through a nozzle, 844, 1065 of steam through safety valves, 905 of steam, tables of, 669, 846, 847 of water, 697 of water, approximate formulse, 720 of water, Chezy's formula, 699 of water, D'Arcy's formula, 704 of water, experiments and tables, 706-713 of water, exponential formula, 718 of water, fall per mile and slope, table, 700 of water, formulse for, 697-706 of water in cast-iron pipe, 706 of water in house service pipes, table, 712 of water in pipes, 699 Flow of water in pipes at uniform velocity, table, 710 of water in pipes, table from D'Arcy's formula, 709-711 of water in pipes, table from Kutter's formula, 707, 708 of water in 20-in. pipe, 706 of water in riveted steel pipes, 714 of water, Kutter's formula, 701 of water over weirs, 697, 731 of water through nozzles, table, 713 of water through orifices, 697 of water through rectangular orifices, 72_9 of water, VV for pipes and con- duits, table, 701 of water, values of c, 703 of water, values of coefficient of friction, 715 Flowing water, horse-power of, 734 water, measurement of, 727- 733 Flues, collapsing pressure of, 318 corrugated, British rules, 318, 881 corrugated, U. S. rules, 886 {see also Tubes and Boilers) Flux, magnetic, 1348 Fly-wheels, centrifugal force in, 1029 diameters for various speeds, 1030 steam-engine, 1026-1034 {see Steam-engines) wire-wound, for extreme speeds, 1034 weight of, for alternating current units, 1028 Foaming or priming of steam- boilers, 692, 899 Foot-pound, unit of work, 503 Force, centrifugal, 497 definitions of, 488 graphic representation of, 489 moment of, 490 of a blow, 504 of acceleration, 501 of wind, 597 units of, 488 Forces, composition of, 489 equilibrium of, 492 parallel, 491 parallelogram of, 489 parallelopipedon of, 490 polygon of, 489 resolution of, 489 work, power, etc., 503 Forced draught in steam-boilers, 894 Forcing and shrinking fits, 1273 {see Fits) Forging and grinding of tools, 1240 heating of steel for, 468 hydraulic. 782 of tool steel, 464, 468, 1240 1432 for-gal INDEX. Forgings, steel, annealing of, 458 strength of, 331 Forging-press, hydraulic, 782 Foundation walls, thickness of, 1334 Foundations of buildings, 1333 masonry, allowable pressures on, 1334 Foundry coke, quality of, 1232 irons (see Pig iron and Cast iron) ladles, dimensions of, 1234 molding-sand, 1233 practice, 1224-1234 practice, shrinkage of castings, 1231 practice, use of softeners, 1230 use of ferro alloys in, 1232 Fractions, 2 product of, in decimals, 4 Frames, steam-engine, 1025 Framed structures, stresses in, 515- 522 Framing, for tanks with flat sides, 316 Francis's formulae for weirs, 731 Freezing point of water, 690 French measures and weights, 22- 27 thermal unit, 532 Frequency of alternating currents, 1387 standard, in electric currents, 1399 Friction and lubrication, 1194-1223 brakes and friction clutches, 1216 brakes, capacity of, 1281 clutches, 1155 coefficient of, definition, 1194 coefficient of, in water-pipes, 715 coefficient of, tables, 1195-1197 drives, power transmitted by, 1154 fluid, laws of, 1196 laws of, of lubricated journals, 1201 loss of head by, in water-pipes , 716 moment of, 1205 Morin's laws of, 1200 of car iournals, 1204 of hydraulic packing, 780, 1217 of lubricated journals, 1199-1209 of air in mine passages, 685 of metals, under steam pressure, 1200 of motion, 1194, 1197 of pivot bearings, 1205, 1209 of rest, 1195 of solids, 1195 of steam-engines, 1215 of steel tires on rails, 1195 rollers, 1210 rolling, 1195 unlubricated, law of, 1195 work of, 1205 Frictional gearing, 1154 heads, flow of water, 716 Frustum of cone, 63 of parabolic conoid, 66 of pyramid, 63 of spheroid, 65 of spindle, 66 Fuel, 784-827 bagasse, 809 charcoal, 805-807 (see Charcoal) coke, 801-804 (see Coke) combustion of, 784 dust, 807 economizers, 894 for cupolas, 1225, 1232 gas, 814 (see Gas) gas, for small furnaces, 824 heat of combustion of, 533,784 liquid, 810-814 peat, 808 pressed, 801 sawdust, 808 solid, classification of, 786 straw, 808 theory of combustion of, 784 turf, 808 weight of, 177 wet tan bark, 808 wood, 804, 805 Functions, of sun and difference of angles, 69 of twice an angle, 70 trigonometric, tables of, 166, 169 trigonometric, of half an angle, 70 Furnace flues, steam-boiler, for- mulse for, 881 Furnace for melting iron for mallea- ble castings, 430 heating (see Heating) Furnaces, blast, gases of, 825 blast, temperature in, 528 corrugated, 319 down draught, 890 electric, 1376 for different coals, 798 for house heating, 664 gas, fuel for, 824 hot-air, heating of, 661 industrial, temperatures, in, 527 open hearth, temperature in, 528 steam-boiler (see Boiler-furnaces) Fusibility of metals, 175-177 Fusible alloys, 380 plugs in boilers, 379, 889 Fusing temperatures of substances, 527, 532 Fusing-disk, 1262 Fusion, latent heat of, 541 of electrical wires, 1355 g, value of, 498 Gallon, British and American, 28 Gallons and cubic feet, table, 129 per minute, cubic feet per second, 129 Galvanic action, corrosion by, 443 Galvanized wire rope, 247 wire, test for, 450 INDEX. gal-gen 1433 Galvanizing by cementation, 450 iron surfaces, 449, 450 Gas (see also Fuel-gas, Water-gas, Producer gas, Illuminating gas) ammonia, 1285-1289 analyses by volume and weight, 824 and oil engines, rules for testing, 1081 and vapor mixtures, laws of, 578 anthracite, 815 bituminous, 816 carbon, 814 coal, 828 flow of, in pipes, 834-836 (see Flow of gas) flow of, in long pipes, 596 fuel (see also Water-gas) fuel, cost of, 833 fuel for small furnaces, 824 illuminating, 828-834 (see Illu- minating-gas) natural, 817, 818 perfect, equations of a, 574 producer, 818 producer, combustion of, 819 producer, from ton of coal, 818 sulphur-dioxide, 1285 water, 817, 829-833 (see Water- gas) Gases, absorption of, by liquids, 579 Avogadro's law of, 578 combustion of, rise of tempera- ture in, 786 cupola, utilization of, 1230 densities of, 578 expansion of, 575, 577 expansion of by heat, table, 538 flow of, 579 heat of combustion of, 533 law of Charles, 574, 578 liquefaction of, 579 Mariotte's law of, 577 of combustion, analyses of, 785 physical properties of, 577-580 specific heats of, 535, 537 waste, use of, under boilers, 865, 866 weight and specific gravity of, table, 173 Gas-engine, economical perform- ance of, 1080 heat losses in, 1080 tests with different coals, 823 Gas-engines, 1071-1084 calculation of the power of, 1073 conditions of maximum effi- ciency, 1079 efficiency of, 1079 four-cycle and two-cycle, 1072 governing, 1079 horse-power, estimate of, 1077 ignition, 1078 mean effective pressure in, 1076 pressures developed in, 1072 Gas-engines, sizes of, 1076 temperatures and pressures in, 1072, 1074 tests of, 1081-1084 Gas-exhausters, rotary, 651 Gas-producer practice, 821 Gas-producers and scrubbers, pro- portions of, 819 use of steam in, 824 Gasoline engines, 1077 vapor pressures of, 814 Gauge, decimal, 33 sheet metal, 29, 31-33 Stub's wire, 29, 30 wire, 29-31 Gauges, limit, for iron for screw threads, 223 Gauss, definition and value of, 1346, 1348 Gear, reduction, for steam turbines, 1071 reversing, 1020 wheels, calculation of speed of. 1137 wheels, formulae for dimensions, 1135, 1136 wheels, milling cutters for, 1138 wheels, proportions of, 1137 worm, 514 Gears, automobile, efficiency of, 1148 lathe, for screw cutting, 1236 of lathes, quick change, 1237 Gears, spur, machine-cut, 1153 with short teeth, 1135 Gearing, annular, 1145 bevel, 1144 chordal pitch, 1135 comparison of formulae, 1150- 1153 cycloidal teeth, 1138 differential, 1145 efficiency of, 1146-1148 forms of teeth, 1138-1145 formulae for dimensions of, 1135, 1136 frictional, 1154 involute teeth, 1140 pitch, pitch-circle, etc., 1133 pitch diameters for 1-inch circu- lar pitch, 1135 proportions of teeth, 1135, 1136 racks, 1141 raw-hide, 1153 relation of diametral and circular pitch, 1134 speed of, 1153 spiral, 1143 stepped, 1143 strength of, 1148-1156 toothed-wheel, 514, 1133-1153 twisted, 1143 worm, 1143 worm, efficiency of, 1147 Generator sets, standard dimensions of, 979 1434 gen-hea INDEX. Generators, alternating current, 1396 (see Dynamo electric machines) electric, 1385, 1412 Geometrical problems, 38-54 progression, 11 propositions, 54 Geometry,, analytical, 71 German silver, 334, 378 conductivity of, 1350 Gesner process, treating iron sur- faces, 449 Gilbert, unit of magneto-motive force, 1348 Girders, allowed stresses in plate and lattice, 274 and beams, safe load on, 1334 building, New York building laws, 1338 iron-plate, strength of, 331 steam-boiler, rules for, 882 Warren, stresses in, 520 Glass, skylight, sizes and weights, 190 strength of, 343 weight of, 174 Gordon's formula for columns, 270 Gold, mating temperature of, 527 properties of, 175 Governing of gas-engines, 1079 Governor, inertia, 1048 Governors, steam-engine, 1047- 1050 Grade line, hydraulic, 721 Grain, weight of, 178 Granite, strength of, 335, 348 Graphite, Acheson's deflocculated, 1223 lubricant, 1223 paint, 447 Grate surface, for house heating, boilers and furnaces, 665 surface in locomotives, 1091 surface of a steam-boiler, 857 Gravel, cubic feet per ton, 178 Gravity, acceleration due to, 497 boiler-feeders, 908 center of, 492 specific (see Specific gravity), 170-174 Grease lubricants, 1221 Greatest common measure or divisor, 2 Greek letters, 1 Greenhouses, hot-water, heating of, 674 steam-heating of, 673 Grinding of tools, 1240, 1241 wheel for high-speed tools, 1240, 1267 wheels (see Grindstones and Emery wheels) wheels, speeds of, 1264 Grindstones, speed of, 1267 strains in, 1267 varieties of, 1268 Guest's formula for combined stresses, 312 Gun-bronze, variation in strength of, 362 Gun-iron, variation in strength of, 428 Gun-metal (bronze), composition of, 366 Guns, energy of recoil of, 506 Gurley's bronze, composition of, 366 Guy ropes, wire, 247 for stand-pipes, 327 Guy-wires, table of weights, and strength, 249 Gyration, center of, 494 radius of, 279 table of radii of, 495 H-columns, Bethlehem steel, 309, 310 Halpin heat storage system, 897, 987 Hammering, effect of, on steel, 464 Hardening of steel, 455 Hardness of copper-tin alloys, 361 of metals, Brinell's tests, 342 electro-magnetic tests of, 343 scleroscope tests, 343 of water, 694 Harvey process of hardening steel, 1246 Haulage, wire-rope, 1177-1181 wire-rope, endless rope system, 1178 wire-rope, engine-plane, 1178 wire-rope, inclined-plane, 1177 wire-rope, tail-rope system, 1178 wire-rope tramway, 1179 Hauling capacity of locomotives, 1087 Hawley down-draught furnace, 890 Hawsers, flexible steel wire, 249 steel, table of sizes and strength, 249 steel, weight of, 249 Head, frictional, in cast-iron pipe, table, 719 loss of, 714-722 (see Loss of head) of air, due to temperature differ- ences, 687 of water, 699 of water, comparison of, with various units, 689 Heads of boilers, 885 of boilers, unbraced, wrought - iron, strength of, 314 Heat, 523-577 conducting power of metals, 553 conduction by various substances, 554-561 conduction of, 553 convection of, 553 effect of on grain of steel, 456 expansion due to, 538 generated by electric current, 1354 INDEX. 1435 Heat, latent, 541 (see Latent heat) loss by convection, 570 losses in steam power plants, 985 mechanical equivalent of, 532, 837 of combustion, 533 of combustion of fuels, 533, 784 quantitative measurement of, 532 radiating power of substances, 552 radiation of, 551 (see also Radia- tion) reflecting power of substances, 552 resistance, coefficients of, 556 resistance, reciprocal of con- ductivity, 555 specific, 534-538 (see Specific heat) steam, storing of, 897, 987 storage, Halpin system, 897, 987 transmission, Blechynden's tests of, 567 transmission from flame to water, 567 transmission from gases to water, 566 transmission from steam to water, 561, 652 transmission, in condenser tubes, 563 transmission in feed water heater, 564 transmission in radiators, 669 transmission, resistance of metals, 553 transmission through building walls, etc., 557, 659 transmission through plates, 553, 567 transmission through plates from steam or hot water to air, 569 treatment of steel (see Steel) treatment of high speed tool steel, 1242 unit of, 532, 837 units per pound of water, 688 Heaters and condensers, calcula- tion of surface of, 910 cast iron, for hot-blast heating, 680 cast iron, tests of, 680 electric, 1375 feed-water, 909-911 feed-water, open type, 911 feed-water, transmission of heat in, 564 Heating a building to 70°, 683 Heating and Ventilation, 653-687 allowance for exposure and leak- age, 660 blower system, 678-681 boiler heating surface, 667 computation of radiating surface, 669 heating surface, indirect, 669 Heating and Ventilation, heating value of radiators, 656, 668 hot-water heating, 674-678 (see Hot-water heating) overhead steam pipes, 673 steam-heating, 665-674 (see Steam-heating) transmission of heat through building walls, 659 Heating air, heat absorbed in, 662 Heating, blower system, capacity of fans for, 682 by electricity, 684 by exhaust steam, 981 by hot-air furnaces, 661 by hot water, 675 (see Hot-water heating) by steam (see Steam-heating) furnace, size of air pipes for, 663 furnace, with forced air supply, 664 guarantees, performance of, 683 of electrical conductors, 1354 of factories by blower system, 681 of greenhouses, 673 of large buildings, 656 of steel for forging, 468 of tool steel, 467 value of coals, 797, 798 value of wood, 804 water by steam coils, 565 Heating-surface of steam boiler, 855, 856 Heat-insulating materials, tests of, 555 Height, table of, corresponding to a given velocity, 499 Helical steel springs, 395 Helix, 62 Hemp rope, table of strength and weight of, 386, 387 rope strength of, 335 Henry, definition and value of, 1345 High speed tool steel (see Steel, and Tools) Hindley worm gear, 1144 Hobson's hot-blast pyrometer, 528 Hodgkinson's formula for columns, 269 Hoisting by hydraulic pressure, 781 counterpoise system, 1164 cranes, 1165 (see Cranes) effect of slack rope, 1162 endless rope system, 1165 engines, 1163 engines, compressed-air, 618 engines, counterbalancing of, 1163 horse-power required for, 1162 Koepe system, 1165 limit of depth for, 1162 loaded wagon system, 1164 of cargoes, 390 pneumatic, 1163 1436 Hoisting rope, 386 rope, iron or steel, dimensions, strength, and properties, table, 244 ropes, sizes and strength of, 390, 906 ropes, stresses in, on inclined planes, 1179 rope, tension required to pre- vent slipping, 1182 suspension cable ways, 1181 tapering ropes, 1164 Holding power of bolts in white pine, 324 power of expanded boiler tubes, 342 power of lag-screws, 324 power of nails in wood, 324 power of nails, spikes and screws, 323 power of tubes expanded into sheets, 342 power of wood screws, 324 Hollow cylinders, resistance of to coUapse, 318-322 shafts, torsional strength of, 311 Homogeneity test for fire-box steel, 484 Hooks and shackles, strength of, 1161 heavy crane, 1159 proportions of, 1159 Horse-gin, 509 Horse, work of, 508 Horse-power, brake, definition of, 991 computed from torque, 1386 constants, of steam-engines, 941-944 cost of, 735 definition of, 28, 503 electrical, 940, 1353 electrical, table of, 1364 hours, definition of, 503 nominal, definition of, 944 of fans, 630 of flowing water, 734 of marine and locomotive boilers, 857 of steam-boilers, 854 of steam-boilers, builders' rat- ing, 857 of steam-engines, 940-946 Hose couplings, national stand- ard, 207 fire, friction losses in, 725 hydrant pressures required with different lengths of, 723 rubber-lined, friction loss in, 725 Hot-air engines, 1071 Hot-air heating (see Heating) Hot-blast pyrometer, Hobson's, 528 system of heating, 680 (see Heat- ing) Hot boxes, 1205 Hot-water heating, 674-678 heating, arrangement of mains, 674 heating, computation of radiating surface, 675, 677 heating, indirect, 676 heating of greenhouses, 674 heating, rules for, 674 heating, size of pipes for, 675 heating, sizes of flow and return pipes, 678 heating, velocity of flow, 674 heating with forced circulation, 678 House-heating (see Heating) House-service pipes, flow of water in, table, 712 Howe truss, stresses in, 520 Humidity, relative, table of, 551, 583 Hyatt roller bearings, 1211 Hydraesfer process, treating iron surfaces, 449 Hydrant pressures required with different lengths of hose, 723 Hydraulic air compressor, 622 apparatus, efficiency of, 780 cylinders, thickness of, 780 engine, 783 forging, 782 formulae, 697-706 formulae, approximate, 720 grade-line, 721 packing, friction of, 780 pipe, table, 212 power in London, 781 press, thickness of cylinders for, 317 presses in iron works, 781 pressure, hoisting by, 781 pressure, transmission, 779-783 pressure transmission, energy of, 779, 780 pressure transmission, speed of water through pipes and valves, 781 ram, 778, 779 riveting machines, 782 Hydraulics (see Flow of water) Hydrometer, 172 dry and wet bulb, 583 Hyperbola, asymptotes of, 74 construction of, 50 curve on indicator diagrams, 944 equations of, 73 Hyperbolic logarithms, tables of, 163-165 Hypocycloid, 51 I-beams (see also Beams) Carnegie, table of, 288 safe loads on, 290 spacing of, for uniform load, 291' Ice, properties of, 691 strength of, 344 INDEX. 1437 Ice-making, absorption evaporator system, 1316 making machines, 1282-1316 (see Refrigerating machines) making plant, test of, 1315 making, tons of ice per ton of coal, 1316 making with exhaust steam, 1316 manufacture, 1314 (see Refrige- erating machines) melting effect, 1291 Ignition in gas engines, 1078 Illuminating-gas, 828-834 calorific equivalents of constitu- ents, 830 coal-gas, 828 fuel value of, 833 space required for plants, 832 water-gas, 829 Illumination, 1367 by arc lamps at different dis- tances, 1368 of buildings, watts per square foot required for, 1369 relation of, to vision, 1368 Illuminants, relative color values of, 1367 Impact, 505 Impedance, 1389 polygons, 1390 Impulse water wheels, 749 (see Wa- ter wheel, tangential) Impurities of water, 691 Incandescent lamp, 1370 lamps (see Lamps) Inches and fractions as decimals of a foot, table, 5 Inclined-plane, 512 motion on, 502 stresses in hoisting ropes on, 1179 wire-rope haulage, 1177 Incrustation and scale, 691, 692 India rubber, action under tension, 356 vulcanized, tests of, 356 Indicated horse-power, 940-946 Indicator diagrams, analysis of, 992 rig, 939 tests of locomotives, 1098 Indicators, steam-engine, 938-946 (see Steam-engines) steam-engine, errors- of, 939 Indirect heating radiators, 669 Inductance, 1389 of lines and circuits, 1393 Induction, magnetic, 1348 motor applications, 1410 motors, 1409 Inertia, definition of, 488 moment of, 279, 493 Ingots, steel, segregation in, 462 Injector, 776 efficiency of, 907 equation of, 906 Inoxidizable surfaces, production of, 448 Inspection of steam-boilers, 901 Insulation, underwriters', 1355 Insulators, electrical value of, 1350 heat, 555 Intensity of magnetization, 1346 Integrals, 76 ■ table of, 81, 82 Integration, 77 Intercoolers for air compressors, 620 Interest, 12 compound, 13 Interpolation, formula for, 87 Invar, iron-nickel alloy, 475, 540 Involute, 53 gear-teeth, 1140 gear-teeth, approximation of, 1142 Involution, 7 Iron and steel, 175, 413-484 and steel, classification of, 413 and steel, effect of cold on strength of, 440 and steel, inoxidizable surface for, 448 and steel, Pennsylvania Rail- road specification for, 438 and steel, preservative coatings for, 447-450 and steel, relative corrosion of, 444 and steel, rustless coatings for, 447-450 and steel sheets, weight of, 181 and steel, specific heat of, 535, 536 and steel, tensile strength at high temperatures, 439 Iron bars (see Bars) bars, weight of square and round, 180 bridges, durability of, 442 cast, 414-429 (see Cast-iron) coefficients of expansion of, 441 color of, at various temperatures, 531 copper-zinc alloys, 369 corrosion of, 443 corrugated, sizes and weights, 186 durability of, 441-442 flat-rolled, weight of, 182, 183 for bolts, variation in size of, 223 for stay-bolts, 438 latent heat of fusion of, 541 malleable, 429 (see Malleable iron) pig (see Pig-iron and Cast-iron) plates, approximating weight of, 461 plate, weight of, table, 184 properties of, 175 rivets, shearing resistance of, 407 rope, flat, table of strength of, 387 lope, table of strength of, 386 shearing strength of, 340 sheets, weights of, 33, 181 1438 INDEX. Iron tubes, collapsing pressure of, silicon-aluminum alloys, 374 wrought, 435-439 (see Wrought iron) Iridium, properties of, 175 Irregular figure, area of, 57, 58 solid, volume of, 66 Irrigation canals, 704 Isothermal compression of air, 604 expansion, 575 expansion of steam, 929 Japanese alloys, composition of, 368 Jarno tapers, 1271 Jet condensers, 1050 propulsion of ships, 1333 reaction of a, 1333 Jets, vertical water, 722 Joints, riveted, 401-412 (see Riv- eted joints) Joists, contents of, 21 Joule, definition and value of, 1345 Joule's equivalent, 533 Journals (see also Shafts, and Bear- ings) coefficients of frictioa of, 1197 Journal-bearings, cast-iron, 1199 friction of, 1199-1209 of engines, 1015 Kaolin, melting point of, 529 Kelvin's rule for electric trans- mission, 1360 Kerosene for scale in boilers, 899 Keys, dimensions of, 1276 for machine tools, 1277 for shafting, sizes of, 1277 holding power of, 1278 sizes of, for mill-gearing, 1276 Keyways for milling cutters, 1248 Kinetic energy, 503 King-post truss, stresses in, 517 Kirkaldy's test on strength of materials, 330-336 Knife-edge bearings, 1214 Knot, or nautical mile, 17 Knots, 391-392 Koepe's system of hoisting, 1165 Krupp steel tires and axles, 332 Kutter's formula, flow of water, 701 formula, table from, of flow of water in pipes, 707, 708 Lacing of belts, 1124 Ladles, foundry, sizes of, 1234 Lag screws, 234 holding power of, 324 Lamp, mercury vapor, 1369 Lamps, arc, 1368 arc, data of, 1369 arc, illumination by, at different distances, 1368 incandescent, characteristics of, 1371 Lamps, incandescent electric, 1370 incandescent, rating of, 1370 incandescent, variation in can- dle-power, efficiency and life, 1371 life of, 1370-1376 Nernst, 1372 specifications for, 1372 tantalum and tungsten, 1372 Land measure, 17 Lang lay rope, 246 Lap and lead in slide valves, 1034- 1036 Lap-joints, riveted, 406 Latent heat of ammonia, 1285 heat of evaporation, 542 heat of fusion of various sub- stances, 541 heat of fusion of iron, 541 Lathe, change-gears for, 1237 cutting speed of, 1235 horse-power to run, 1257-1260 rules for screw-cutting gears, 1236 setting taper in, 1238 tools, forms of, 1238 Lattice girders, allowed stresses in, 274 Laws of falling bodies, 497 of motion, 488 Lead and tin tubing, 217, 218 coatings on iron surfaces, 450 effect of, on copper alloys, 369 pipe, tin-lined, sizes and weights, table, 217 pipe, weights and sizes of, table, 217 properties of, 175 sheet, weight of, 218 waste-pipe, weights and sizes of, 218 Lead-lined iron pipe, 218 Leakage of steam in engines, 946 Least common multiple, 2 Leather, strength of, 335 Le Chatelier's pyrometer, 526 Lentz compound engine, 9"" Leveling by barometer, 582 by boiling water, 582 Lever, 510 bent, 511 Lighting, electric, 1367 electric, cost of, 1373 Lightning protection of chimneys, 920 Lignites, analysis of, 796 Lime and cement mortar, strength of, 350 weight of, 178 Limestone, strength of, 349 Limit, elastic, 259-262 . gages for screw-thread iron, 223 Lines of force, 1382 Links, steel bridge, strength of, 331 i steam-engine, size of, 1020 Link-belting, sizes and weights, 1174 _. INDEX. lin-mag 1439 Link-motion, locomotive, 1095 steam-engine, 1044-1046 Lintels in buildings, 1338 Liquation of metals in alloys, 364 Liquefaction of gases, 579 Liquid air, 579 measure, 18 Liquids, absorption of gases by, 579 compressibility of, 172 expansion of, 540 specific gravity of, 172 specific heats of, 535 Loading and storing machinery, 1169 Locomotive boilers, size of, 1089 crank-pin, quantity of oil used on, 1223 cylinders, 1088 electric, 4000 H.P., 1366 engine performance, 1099 forgings, strength of, 331 link-motion, 1095 testing, 1099 Locomotives, 1084-1105 boiler pressure, 1093 classification of, 1092 compounding of , 1101 compressed-air, 1104 compressed-air, with compound cylinders, 1105 counterbalancing of, 1102 dimensions of, 1096-1098 drivers, sizes of, 1094 economy of high pressures in, 1092 effect of speed on cylinder pres- sure, 1093 efficiency of, 1087 exhaust-nozzles, 1091 fire-brick arches in, 1091 fireless, 1103 fuel efficiency of, 1095 fuel waste of, 1101 grate surface of, 1091 hauling capacity of, 1087 horse-power of, 1089 indicator tests of, 1098 light, 1103 leading types of, 1092 Mallet compound, 1096 narrow gauge, 1103 performance of high speed, 1094 petroleum burning, 1103 smoke-stacks, 1091 speed of, 1094 steam distribution of, 1093 steam-ports, size of, 1094 superheating in, 1102 tractive power of, 1088, 1101 types of, 1092 valve travel, 1094 water consumption of, 1098 weight of, 1100 Wootten, 1090 Logarithmic curve, 74 ruled paper, 85 sines, etc., table, 169 Logarithms, 80 hyperbolic, tables of, 163-165 tables of, 136-163 use of, 134-136 Logs, area of water required to store, 254 weight of, 254 Loop, steam, 852 Loops of force, 1382 Long measure, 17 Loss and profit, 12 of head, 714-722 of head, Cox's formula, 717 of head in cast-iron pipe, tables, 719 of head in riveted steel pipes, 714 Lowmoor iron bars, strength of, 330 Lubricant water as a, 1222 Lubricants, examination of, 1219 grease, 1221 measurement of durability, 1218 oil, specifications for, 1219 qualifications of good, 1219 relative value of, 1219 soda mixture, 1223 solid, 1223 specifications for petroleum, 1219 Lubrication, 1218-1223 of engines, quantity of oil needed for, 1221 of steam-engine cylinders, 1222 Lumber, weight of, 254 Lumen, definition of, 1367 "Lusitania," turbines and boilers of, 1330 performance of, 1330 Lux, definition of, 1367 Machine screws, A.S.M.E. stan- dard, table, 226 screws, taps for, 1269 shop, 1235-1279 shop, electric drive in, 1407 shops, horse-power required in, 1256-1262 Machines, dynamo-electric (see Dynamo-electric machines) Machine tools, electric motors for, 1260, 1407 tools, keys for, 1277 tools, power required for, 1256- 1260 tools, proportioning a series of sizes of, 1276 tools, soda mixture for, 1222 tools, speed of, 1235 Machines, efficiency of, 507 elements of, 510-515 Machinery, coal-handling, 1172- 1177 horse-power required to run, 1256-1262 Maclaurin's theorem, 79 Magnalium, magnesium-aluminum alloy, 376 Magnesia bricks, 257 Magnesium, properties of, 176 1440 mag-met INDEX. Magnet, use of, to determine har- dening temperature of steel, 1246 agnets, electro-, 1384 lifting, 1169 Magnetic alloys of non-magnetic metals, 378 balance, 459 brakes, 1217 capacity of iron, effect of anneal- ing on, 459 circuit, 1382 circuit, units of, 1348 fie?d, 1346 field, strength of, 1387 flux, magnetic induction, 1348 moment, 1346 pole, unit of, definition, 1346 Magnetization, intensity of, 1346 Magneto-motive force, 1348, 1383 Magnolia metal, composition of, 381 Mahler's calorimeter, 798 Malleability of metals, table, 177 Malleable castings, annealing, 431 castings, design of, 433 castings, pig iron for, 430 castings, rules for use of, 433 castings, tests of, 435 iron, 429 iron, composition and strength of, 430 iron, improvement in quality, 434 iron, physical characteristics, 432 iron, shrinkage of, 431 iron, specifications, 433 iron, strength of, 430, 434 iron test bars, 432 Mandrels, standard steel, 1272 Manganese bronze, 377 -copper alloys, 376 effect of, on cast-iron, 415, 426 effect of, on steel, 452 properties of, 176 steel, 470 Manila rope, 386 rope, weight and strength of, 391 Manograph, a high-speed engine- indicator, 939 Manometer, air, 581 Man-wheel, 508 Man, work of, tables, 507, 508 Marble, strength of, 335 Marine engine, internal combus- tion, 1322 engineering. 1316-1333 (see Ships and Steam-engines) practice, 1329 Mariotte's law of gases, 577 Martensite, 416, 456 Masonry, allowable pressures on, 1334 crushing strength of, 349 materials, weight and specific gravity of, 174 Mass, definition of, 487, 501 = weight h- g, 503 Materials, 170-257 strength of, 258-359 strength of, Kirkaldy's tests, 330—336 various, weights of, table, 178 Maxima and minima, 79, 80 Maxwell, definition and value of, 1348 Measure and weights, compound units, 27, 28 and weights, metric system, 22-27 Measures, apothecaries, 18, 20 board and timber, 20 circular, 20 dry, 19 liquid, 18 long, 17 nautical, 17 of work, power and duty. 28 old land, 17 shipping, 19 solid or cubic, 18 square, 18 surface, 18 time, 20 Measurement of vessels, 1316 of air velocity, 596 of elongation, 265 of flowing water, 727-733 Measurements, miner's inch, 730 Mechanics, 487-522 Mechanical and electrical units, equivalent values of, 1347 equivalent of heat, 532, 837 powers, 510 stokers, 889 Mekarski compressed-air tram- way, 624 Melting points of substances, 532 temperatures, 527 Mensuration, 55-67 Mercury, properties of, 176 vapor lamp, 1369 Mercury-bath pivot, 1209 Mercurial thermometer, 523 Mesure and Nouel's pyrometric telescope, 529 Metacenter, definition of, 690 Metals, anti-friction, 1179 coefficients of expansion of, 539 coefficients of friction of; 1196 electrical conductivity of, 1349 flow of, 1273 heat-conducting power of, 553 life of under shocks, 262 properties of, 174-177 resistance overcome in cutting of, 1256 specific gravity of, 171 specific heats of, 535, 536 table of ductility, infusibility, malleability and tenacity, 177 tenacity of at various tempera- tures, 439 weight of, i; I INDEX. 1441 Metaline lubricant, 1223 Metallography, 456 Meter, Venturi, 728 Meters, water delivered through, 722 Metric conversion tables, 23-27 measures and weights, 22-27 screw-threads, cutting of, 1238 Microscopic constituents of cast- iron and steel, 416, 456 Mil, circular, 18, 30, 31 Mill buildings, approximate cost of, 1342 columns, 1341 power, 735 Milling cutters, for gear-wheels, 1138 cutters, helical, tests with, 1251 cutters, inserted teeth, 1248 cutters, key ways in, 1248 cutters, lubricant for, 1252 cutters, number of teeth in, 1248 cutters, pitch of teeth, 1247 cutters, side, 1248 cutters, spiral, 1248 cutters, steel for, 1247 machines, cutting speed of, 1249 machines, feed of, 1249 machines, high results with, 1250 machines, typical jobs on, 1251 machines vs. planer, 1252 power required for, 1249 practice, modern, 1252 Mine fans, experiments on, 645 ventilation, 685 Mines, centrifugal fans for, 644 Mine- ventilating fans, 645 Miner's inch, 18 inch measurements, 730 Modulus of elasticity, 260 of elasticity of various materials, 351 of resistance or section modulus, 280 of rupture, 282 Moisture in atmosphere, 583 in steam, determination of, 912- 915 Molding-sand, 1233 Molds, cast-iron, for iron castings, analysis of, 1233 Moment of a couple, 491 of a force, 490 of friction, 1205 of inertia, 279, 493 statical, 490 Moments, method of, for deter- mining stresses, 519 of inertia of regular solids, 493 of inertia of structural shapes, 279 Momentum, 502 Mond gas producer, 822 Monel metal, copper-nickel alloy, 379 Monobar, chain conveyor, 1173 Morin's laws of friction, 1200 Morse tapers, 1271 Mortar, strength of, 350 Motion, accelerated, formulae for, 501 friction of, 1194, 1197 Newton's laws of, 488 on inclined planes, 502 perpetual, 507 retarded, 497 Motor boats, power of engines for, 1322 Motors, alternating-current, 1408 compressed-air, 612 electric (see Electric motors) electric, classification of, 1401 for electric railways, 1366 water current, 734 Moving strut, 511 Mule, work of, 509 Multiphase electric currents, 1395 Multiple system of evaporation, 543 Multivane fans, 636 Muntz metal, composition of, 366 Mushet steel, 472 Nails, cut, table of sizes and weights, 234 cut vs. wire, 324 holding power of, 323 wire, table of sizes and weights, 235, 236 Nail-holding power of wood, 324 Naphtha engines, 1071 Napier's rule for flow of steam, 844 Natural gas, 817, 818 Nautical measure, 17 mile, 17 Nernst electric lamps, 1372 Newton's laws of motion, 488 Nickel-copper alloys, 378 Nickel, effect of on properties of steel, 473 properties of, 176, 357 steel, 472 steel, tests of, 472 steel, uses of, 474 -vanadium steels, 475 Niter process, treating iron sur- faces, 449 Nordberg feed-water heating sys- tem, 974 Nozzles, flow of steam through, 844, 1065 flow of water in, 713 for measuring discharge of pump- ing engines, 728 water, efficiency of, 753 Nut and bolt heads, thickness of, 222 Oats, weight of, 178 Ocean waves, power of, 755 Oersted, unit of magnetic reluo tance, 1348 1442 ohm-pip INDEX. Ohm, definition and value of, 1345 Ohm's law, 1352 law applied to alternating cur- rents, 1390 law applied to parallel circuits, 1352 law applied to series circuits, 1352 Oil as fuel, 812 fire-test of, 1220 for steam turbines, 1221 lubricating 1218-1223 (see Lu- bricants) parafflne, 1220 pressure in a bearing, 1204 quantity needed for engines, 1221 vs. coal as fuel, 812 well, 1220 -engines, 1077 tempering of steel forgings, 458 Open-hearth furnace, tempera- tures in, 527 steel (see Steel, open-hearth), 451 Ordinates and abscissas, 71 Ores, cubic feet per ton, 178 Orifice, equivalent, in mine venti- lation, 686 flow of air through, 588 flow of water through, 697 rectangular, flow of water through, table, 729 Oscillation, center of, 494 radius of, 494 Overhead steam-pipe radiators, 673 Ox, work of, 509 Oxy-acetylene welding, 464 Oxygen, effect of on strength of steel, 453 it, value and relations of, 58 Packing, hydraulic, friction of, 1217 Packing-rings of engines, 1000 Paddle-wheels, 1331 Paint, 447 qualities of, 448 quantity of, for a given surface, 448 Paper, logarithmic, ruled, 85 Parabola, area of by calculus, 77 construction of, 49, 50 equations of, 73 path of a projectile, 501 Parabolic conoid, 66 spindle, 66 Parallel forces, 491 Parallelogram area of, 55 of forces, 489 of velocities, 499 Parallelopipedon of forces, 490 Parentheses in algebra, 35 Partial payments, 14 Parting and threading tools, speed of, 1243 Patterns, weight of, for castings, 1233 Payments, equation of, 14 Pearlite, 416, 456 Peat, 808 Pelton water-wheel, 748 Pendulum, 496 conical, 496 Percentage, 12 Percussion, center of, 494 Perforated plates, strength of, 402 Permeability, magnetic, 1348, 1383 Permeance, magnetic, 1348 Permutation, 10 Perpetual motion, 507 Petroleum as a metallurgical fuel, 813 cost of as fuel, 812 engines, 1077 Lima, 810 products of distillation of, 810 products, specifications for, 1219 value of as fuel, 811 Petroleum-burning locomotives, 1103 Pewter, composition of, 383 Phosphor-bronze, composition of, 366 specifications for, 370 springs, 401 strength of, 370 Phosphorus, influence of, on cast- iron, 415 influence of, on steel, 452 Piano-wire, strength of, 239 Pictet fluid, for refrigerating, 1284 Piezometer, 727 Pig-iron (see also Cast iron) analysis of, 416 charcoal, strength of, 428 distribution of silicon in, 424 for malleable castings, 430 grading of, 414 influence of silicon, etc., on, 415 sampling, 418 specifications for, 418 tests of, 419 Piles, bearing power of, 1334 Pillars, strength of, 269 Pine, strength of, 344 Pins, forcing fits of by hydraulic pressure, 1273 taper, 1272 Pinions, raw-hide, 1153 Pipe bends, flexibility of, 215 branches, compound pipes, for- mula for, 720 cast-iron, friction loss in, table, 719 cast-iron, specifications for metal for, 419 coverings, tests of, 559 _, dimensions, Briggs standard, 202, 207 fittings, flanged, 203-206 fittings, valves, etc., resistance of, 672 flanges, extra heavy, table, 199 flanges, table of standard, 198 INDEX. pip-pla 1443 Pipe, iron and steel, strength of, 341 iron, tin-lined and lead-lined, 218 threading of, force required for, 341 wooden stave, 218 Pipes, air, carrying capacity of, 662 air, loss of pressure in, tables, 593-595 air-bound, 722 and valves for superheated steam, 851 bent and coiled, 214, 215 block-tin, weights and sizes of, 218 cast-iron, 191-195 cast-iron, formulae for thickness of, 193 cast-iron, safe pressures for, tables, 194, 195 cast-iron, thickness of, for vari- ous heads, 192, 193 cast-iron, transverse strength of, 427 cast-iron, weight of, 191-195 coiled, table of, 214 effects of bends in, 593, 727 equalization of, table, 597 equation of, 853 flow of air in, 59 1 flow of gas in, 834-836 flow of steam in, 845 flow of water in, 699 for steam heating, 669 house-service, flow of water in, table, 712 iron and steel, corrosion of, 443 lead, safe heads for, 217 lead, tin-lined, sizes and weights, table, 217 lead, weights and sizes of, table, 217 lines for fans and blowers, 643 lines, long, 721 loss of head in, 714-722 (see Loss of head) maximum and mean velocities in, 727 proportioning to radiating sur- face, 671 resistance of the inlet, 715 rifled, for conveying heavy oils, 721 riveted flanges for, table, 213 riveted hydraulic, weights and safe heads, table, 212 riveted-iron, dimensions of, table, 211 riveted, safe pressure in, 887 riveted steel, loss of head in, 717 riveted steel, water, 329 sizes of threads on, 207 spiral riveted, table of, 213 steam (see Steam-pipes) steam, sizes of in steam heating, 672 table of capacities of, 127 Pipes, volume of air transmitted in table, 591 welded, standard, table of di- mensions, 208 Pipe-joint, Rockwood, 202 Piping, power-house, identification of by different colors, 854 Piston rings, steam-engine, 1000 rods, steam-engine, 1001-1003 Piston valves, steam-engine, 1043 Pistons, steam-engine, 999 Pivot-bearings, 1205, 1209 Pivot-bearing, mercury bath, 1209 Pitch, diametral, 1134 of gearing, 1133 of rivets, 404 of screw-propeller, 1325 Pitot tube gauge, 727 tube, use in testing fans, 640 Plane, inclined, 512 (see Inclined Plane), surfaces, mensuration of, 55 Planer, heavy work on, 1256 horse-power required to run, 1258, 1260 vs. Milling machine, 1252 Planers, cutting speed of, 1256 Planished and Russia iron, 449 Plank, Wooden, maximum spans for, 1332 Plates (see also Sheets) acid-pickled, heat transmission through, 565 areas of, in square feet, table, 130, 131 boiler, strength of at high tem- peratures, 439 brass, weight of, tables, 219, 220 Carnegie trough, properties of, table, 289 circular, strength of, 3J3 copper, strength of, 334 copper, weight of, table, 219 corrugated steel, properties of, table, 289 flat, cast-iron, strength of, 313 flat, for steam-boilers, rules for, 880, 885, 888 flat, unstayed, strength of, 314 for stand-pipes, 327 iron and steel, approximating weight of, 461 iron, weight of, table, 184 of different materials, table for calculating weights of, 178 perforated, strength of, 402 punched, loss of strength in, 401 staved, strength of, 315 steel boiler, specifications for, 483 steel, for cars, specifications for, 483 steel, specifications for, 481 steel, tests of, 331, 333 transmission of heat through, 561 1444 pla-pum Plates, transmission of heat through, from air to water, 566 transmission of heat through, from steag^to air, 569 Plate-girder, strength of, 331 Plate-girders, allowed stresses in, 274 Plating for bulkheads, table, 316 for tanks, table, 316 steel, stresses in, due to water pressure, 315 Platinite, 475, 540 Platinum, properties of, 176 pyrometer, 526 wire, 243 Plenum system of heating, 678 Plough-steel rope, 246 wire, 239 Plugs, fusible, in steam boilers, 889 Plunger packing, hydraulic, friction of, 1217 Pneumatic hoisting, 1163 postal transmission, 624 Polarity of electro-magnets, 1384 Polishing wheels, speed of, 1264 Polyhedron, 64 Polygon, area of, 56 construction of, 43-45 Polygons, impedance, 1390 of" forces, 489 table of, 46, 56 Polyphase circuits, 1395 Popp system of compressed-air, 612 Population of the United States, 11 Portland cement, strength of, 336 Port opening in steam-engines, 1039 Postal transmission, pneumatic, 624 Potential energy, 503 Pound-calorie, definition of, 532 Pounds per square inch, equiva- lents of, 27 Power and work, measures of, 28 animal, 507 definition of, 503 electrical cost of, 985 factor of alternating currents, 1389 hydraulic, in London, 781 of a waterfall, 734 of electric circuits, 1353 of ocean waves, 755 unit of, 503 Powers of numbers, algebraic, 34 of numbers, tables, 7, 94-110 Power-plant economics, 984 Pratt truss, stresses in, 518 Preservative coatings, 447-450 Press fits, pressure required for, 1274 high-speed steam-hydraulic, 783 hydraulic forging, 782 hydraulic, thickness of cylinders for, 317 Presses, hydraulic, in iron works, 781 Presses, punches, etc., 1272 Pressed fuel, 801 Pressure, collapsing of flues, 318 collapsing of hollow cylinders, 318 Pressures of adiabatically com- pressed air, 609 Priming, or foaming, of steam boilers, 692, 899 Prism, 63 Prismoid, 64 rectangular, 63 Prismoidal formula, 64 Problems, geometrical, 38-54 in circles, 40-42 in lines and angles, 38-40 in polygons, 43-46 in triangles, 42 Process, the thermit, 372 Producers, gas {see Gas-producers) Producer-gas, 818-825 (see Gas) Producers, gas, use of steam in, 824 Profit and loss, 12 Progression, arithmetical and geo- metrical, 10, 11 Projectile, parabola path of, 501 Prony brake, 1280 Propeller shafts, strength of, 332 screw, 1324 (see Screw-propeller) Proportion, 6 compound, 7 Pulleys, 1111-1114 arms of, 1032 cone, 1112 convexity of, 1112 differential, 513 for rope-driving, 1192 or blocks, 513 proportion of , 1111 speed of, 1125, 1137 Pulsometer, tests of, 775 Pumps, air, for condensers, 1053, 1055 air-lift, 776 and pumping engines, 757-779 boiler-feed, 761 boiler-feed, efficiency of, 908 centrifugal, 764-770 centrifugal, design of, 765 centrifugal, multi-stage, 765 centrifugal, relation of height of lift to velocity, 766 centrifugal, tests of, 768, 770 circulating, for condensers, 1057 depth of suction of, 757 direct-acting, efficiency of, 759 direct-acting, proportion of steam cylinder, 759 feed, for marine engines, 1057 high-duty, 762 horse-power of, 757 'jet, 776 leakage, test of, 772 lift, water raised by, 759 mine, operated by compressed- air, 625 piston speed of, 760 INDEX. pum-ref 1445 Pumps, rotary, 770 speed of water in passages of, 759 steam, sizes of, tables, 758, 760 suction of, with hot water, 757 theoretical capacity of, 757 vacuum, 775 valves, 761, 762 Pump-inspection table, 725 Pumping by compressed air, 617, 777 (see also Air-lift) by gas-engines, cost of, 764 by steam pumps, cost of fuel for, 764 cost of electric current for, 763 engine, screw, 762 engine, the d* Auria, 762 Pumping-engines, duty trials of, 771-775 economy of, 763 high-duty records, 774 table of data for duty trials of, 773 use of nozzles to measure dis- charge of, 728 Punches, clearance of, 1272 spiral, 1272 Punched plates, strength of, 402 Punching and drilling of steel, 459, 460 Purification of water, 694 Pyramid, 63 frustum of, 63 Pyrometer, air, Wiborgh's, 528 copper-ball, 526 fire-clay, Seger's, 528 Hobson's hot-blast, 52S LeChatelier's, 526 principles of, 523 thermo-electric, 526 Uehling-Steinbart, 530 Pyrometers, graduation of, 527 Pyrometric telescope, 529 Pyrometry, 523 Quadratic equations, 36 Quadrature of plane figures, 77 of surfaces of revolution, 78 Quadrilateral, area of, 44 area of, inscribed in circle, 55 Quadruple-expansion engines, 956 Quantitative measurement of heat, 532 Quarter-twist belt, 1124 Quartz, cubic feet per ton, 178 Queen-post truss, inverted, stresses in, 518 truss, stresses in, 517 Quenching test for soft steel, 483 Rack, gearing, 1141 Radian, definition of, 499 Radiating power of substances, 552 surface, computation of, for hot- water heating, 675 surface, computation of, for steam heating, 669 Radiating surface, proportioning pipes for, 671 Radiation, black body, 552 of heat, 551 of various substances, 552, 569 Stefan and Boltzman's law, 552 table of factors for Dulong's laws of, 570 Radiators, experiments with, 668, 679 indirect, 669 overhead steam-pipe, 673 steam and hot-water, 668 steam, removal of air from, 673 transmission of heat in, 668 Radius of gyration, 279, 494 of gyration, graphical method for finding, 280 of gyration of structural shapes, 279, 280 of oscillation, 494 Rails, steel, specifications for, 484 steel, strength of, 331 Railroad axles, 441 track, material required for one mile of, 232 trains, resistance of, 1084-1087 trains, speed of, 1094 Railway, street, compressed-air, 624, 625 track bolts and nuts, 230 Railways, electric, 1366 narrow-gauge, 1103 Ram, hydraulic, 778 Rankine's formula for columns, 270 Ratio, 6 Raw-hide pinions, 1153 Reactance of alternating currents, 1389 Reamers, taper, 1270 Reaumur thermometer-scale, 523 Recalescence of steel, 455 Receiver-space in engines, 950 Reciprocals of numbers, tables of, 88-93 use of, 93 Recorder, continuous, of water or steam consumption, 940 carbon dioxide, or C0 2 , 860 Rectangle, definition of, 55 value of diagonal of, 55 Rectangular prismoid, 63 Rectifier, in absorption refrigera- ting machine, 1293 mercury arc, 1401 Red lead as a preservative, 447 Reduction, ascending and de- scending, 5 Reese's fusing disk, 1262 Reflecting power of substances, 552 (Refrigerating (see also Ice-making,) 1282 direct-expansion method, 1314 1446 INDEX. Refrigerating-machines, actual and theoretical capacity, 1302 air-machines, 1291 ammonia absorption, 1293, 1313 ammonia compression, 1292, 1303 condensers for, 1300 cylinder-heating, 1296 dry, wet, and flooded systems, 1292 ether-machines, 1291 heat-balance, 1305 ice-melting effect, 1291 liquids for, pressure and boiling- points of , 1284 mean effective pressure and horse-power, 1297 operations of, 1283 performance of, 1307 performance of a single acting compressor, 1312 pipe-coils for, 1302 pounds of ammonia per minute, 1297 properties of brine, 1290 properties of vapor, 1284-1287 quantity of ammonia required for, 1298 rated capacity of, 1300 relative efficiency of, 1295 relative performance of am- monia-compression and ab- sorption machines, 1294 sizes and capacities, 1299 speed of, 1300 sulphur-dioxide machine, 1292 test reports of, 1306 temperature range, 1306 tests of, 1302 using water vapor, 1292 volumetric efficiency, 1296 Voorhees multiple-effect, 1297 Refrigerating plants, cooling tower practice in, 1301 Refrigerating systems, efficiency of, 1296 Refrigeration, 1282-1316 a reversed heat cycle, 574 means of applying the cold, 1314 Regenerator, heat, 987 Regnault's experiments on steam, 838 Reinforced concrete, working stresses of, 1335 Reluctance, magnetic, 1348, 1383 Reluctivity, magnetic, 1348 Reservoirs, evaporation of water in. 543 Resilience, elastic, 260 of materials, 260 Resistance, elastic, to torsion, 311 electrical (see Electrical resist- ance), 1349 electrical, effect of annealing on, 1351 electrical, effect of temperature on, 1350 Resistance, electrical, in circuits, 1352 electrical, internal, 1353 electrical, of copper-wire, 1351, 1357 electrical, of steel, 453 electrical, standard of, 1351 elevation of ultimate, 261 modulus of, or section modulus, 280 of copper wire, rule for, 242 of metals to repeated shocks, 262 of ships, 1317 of trains, 1084 work of, of a material, 260 Resolution of forces, 489 Retarded motion, 497 Reversing-gear for steam-engines, dimensions of, 1020 Rheostats, 1404 Rhomboid, definition and area of, 55 Rhombus, definition and area of, 55 Rivets, bearing pressure on, 403 cone-head, for boilers, 231 diameters of, for riveted joints, table, 406 in steam-boilers, rules for, 879 pitch of, 404 pressure required to drive, 412 round head, weight of, 228 steel, chemical and physical tests of, 412 steel, specifications for, 481 tinners', table, 232 Riveted iron pipe, dimensions of, table, 211 joints, 333, 401-412 joints, British rules for, 410 joints, drilled, vs. punched holes, 401 joints, efficiencies of, 405 joints, notes on, 402 joints of maximum efficiency, 408 joints, proportions of, 405 joints, single riveted lap, 404 joints, table of proportions, 411 joints, tests of double riveted lap and butt, 406 joints, tests of, table, 337 joints, triple and quadruple, 408 pipe, flow of water in, 714 pipe, weight of iron for, 213 Rivet-iron and steel, shearing re- sistance of, 407 Riveting, cold, pressure required for, 412 efficiency of different methods, 402 hand and hydraulic, strength of, 402 machines, hydraulic, 782 of structural steel, 459 pressure required for, 412 Roads, resistance of carriages on, 509 INDEX. 1447 Rock-drills, air required for, 616 requirements of air-driven, 616 Rods of different materials, table for calculating weights of, 178 Rollers and balls, steel, carrying capacity of, 317 Roller bearings, 1210 chain and sprocket drives, 1129 Rolling of steel, effect of finishing temperature, 454 Roofs, strength of, 1337 Roof-truss, stresses in, 521 Roofing materials, 186-190 materials, weight of various, 190 Rope for hoisting or transmission, 386 hoisting, iron and steel, 244 manila, data of, 1189-1193 manila, hoisting and transmis- sion, life of, 391 wire (see Wire-rope) Ropes and cables, 386-393 cable-traction, 247 cotton and hemp, strength of, 335 flat iron and steel, table of strength of, 248, 387 hemp, iron and steel, table of strength and weight of, 386 hoisting (see Hoisting-rope) "Lang Lay," 246 locked-wire, 250 manila, 386 manila, weight and strength of, 390, 391 splicing of, 389 steel flat, table of sizes, weight and strength, 248, 387 steel-wire hawsers, 249 table of strength of iron, steel and hemp, 386 taper, of uniform strength, 1183 technical terms relating to, 388 wire (see Wire-rope) Rope-driving, 1191-1194 English practice, 1194 pulleys for, 1192 horse-power of, 1191 sag of rope, 1191 tension of rope, 1190 various speeds of, 1191 weight of rope, 1193 Rope-transmission, 386 Rotary blowers, 649 steam-engines, 1062 Rotation, accelerated, work of, 504 Rubber belting, 1128 goods, analysis of, 356 vulcanized, tests of, 356 Rule of three, 6, 7 Running fits, 1274 Rupture, modulus of, 282 Russia and planished iron, 449 Safety, factor of, 352-355 Safety valves for steam-boilers, 902-906 Safety valves, spring-loaded, 904 Salt, weight of, 178 solubility of, 544 Salt-brine manufacture, evapo- ration in, 543 properties of, 543, 544, 1290 solution, specific heat of, 537 Sand, cubic feet per ton, 178 molding, 1233 Sand-blast, 1262 Sand-lime brick, tests of, 349 Sandstone, strength of, 349 Saturation point of vapors, 578 Sawing metal, 1262 Sawdust as fuel, 808 Scale, boiler, 692, 897 boiler, analyses of, 693 effect of, on boiler efficiency, 898 removal of, from steam boilers, 900 Scales, thermometer, comparison of, 524, 525 Scantling, table of contents of, 21 Schiele pivot bearing, 1209 Schiele's anti-friction curve, 51 Scleroscope, for testing hardness, 343 Screw, 62 bolts, efficiency of, 1270 conveyors, 1175 differential, 514 differential, efficiency of, 1270 efficiency of, 1270 (elemtjrit of machine), 512 heads. A.S.M.E. standard, table, 223' propeller, 1324 propeller, coefficients of, 1325 propeller, efficiency of, 1326 propeller, slip of, 1326 Screws and nuts for automobiles, table, 222 cap, table of standard, 225 lag, holding power of, 324 lag, table of, 234 machine, A.S.M.E. standard, 226 set, table of standard, 225 wood, dimensions of, 234 wood, holding power of, 324 Screw-thread, Acme, 223 Screw-threads, 220-227 British Association standard, 222 English or Whit worth standard, table, 220 International (metric) standard, 222 limit gauges for, 223 metric, cutting of, 1238 standard sizes for bolts and taps, 224 U. S. or Sellers standard table of, 221 Scrubbers for gas producers, 819 Sea-water, freezing-point of, 690 Secant of an angle, 67 Secants of angles, table of, 166-169 1448 INDEX. Section modulus of structural shapes, 280, 281 Sector of circle, 61 Sediment in steam-boilers, 898 Seger pyrometer cones, 528 Segment of circle, 61 Segments, circular, areas of, 121, 122 Segregation in steel ingots, 462 Self-inductance of lines and cir- cuits, 1393 " Semi-steel," 428 Separators, steam, 911 Set-screws, holding power of, 1278 standard table of, 225 Sewers, grade of, 706 Shackles, strength of, 1161 Shaft-bearings, 1015 bearings, large, tests of, 1206 couplings, flange, 1109 Shaft fit, allowances for electrical machinery, 1274 governors, 1048 Shafts and bearings of engines, 1023 hollow, 1109 hollow, torsional strength of, 311 steam-engine, 1010-1019 steel propeller, strength of, Shafting, 1106-1110 collars for, 1109 deflection of, 1107 formulae for, 1106 horse-power transmitted by, 1108 keys for, 1277 laying out, 1109, 1110 power required to drive, 1261 Shaku-do, Japanese alloy, 368 Shapers, power required to run, 1260 Shapes of test specimens, 266 structural steel, properties of, 287-310 Shear and compression combined, 312 and tension combined, 312 poles, stresses in, 516 Shearing, effect of on structural steel, 459 resistance of rivets, 407 strength of iron and steel, 340 Shearing strength of woods, table, 347 strength, relation to tensile strength, 340 Sheaves, diameter of, for given tension of wire rope, 1186 for wire rope transmission, 1184 size of, for manila rope, 390 Sheets (see also Plates) Sheet aluminum, weight of, 220 brass, weight of, 220 copper, weight of, 219 metal, strength of, 334 Sheet metal, weight of, by decimal gauge, 33 iron and steel, weight of, 181 Shelby cold-drawn tubing, 210 Shells for steam-boilers, material for, 880 spherical, strength of, 316 Shell-plate formulae for steam- boilers, 880 Sherardizing, 450 Shibu-ichi, Japanese alloy, 368 Shingles, weights and areas of, 189 Ship " Lusitania," performance of, 1330 Ships, Atlantic steam, perform- ance of, 1328 coefficient of fineness of, 1317 coefficient of performance, 1318 coefficient of water lines, 1317 displacement of, 1317, 1322 horse-power of, 1321-1323 horse-power of, from wetted surface, 1323 horse-power of internal com- bustion engines for, 1322 horse-power for given speeds, 1321 jet propulsion of, 1332 relation of horse-power to speed, 1331 resistance of, 1317 resistance of, per horse-power, 1321 resistance of, Rankine's formula, 1319 rules for measuring, 1316 rules for tonnage, 1317 small sizes, engine power re- quired for, 1322 wetted surface of, 1320 with reciprocating engine, and turbine combined, 1331 Shipbuilding, steel for, 483 Shipping measure, 19, 1316 Shocks, resistance of metals to repeated, 262 stresses produced by, 263 Short circuits, electric, 1360 Shrinkage fits (see Fits, 1273) of cast-iron, 415, 423 of alloys, 384 of castings, 1231 of malleable iron castings, 431 strains relieved by uniform cool- ing, 423 Sign of differential coefficients, 79 of trigonometrical functions, 68 Signs, arithmetical, 1 Silicon, distribution of, in pig iron, 424 excessive, making cast-iron hard. 1231 influence of, on cast-iron, 415, 422 influence of, on steel, 452 relation of, to strength of cast- iron, 415, 422 sil-sph 1449 Silicon-aluminum-iron alloys, 374 Silicon-bronze, 371 Silicon-bronze^wire, 243, 371 Silundum, 1377 Silver, melting temperature, 527 properties of, 176 Simpson's rule for areas, 57 Sine of an angle, 67 Sines of angles, table, 166-169 Single-phase circuits, 1395 Siphon, 726 Sirocco Fans, 633 Skin effect in alternating currents, 1390, 1399 Skylight glass, sizes and weights, 190 Slag bricks and slag blocks, 256 Slag in cupolas, 1225 in wrought iron, 436 Slate roofing, sizes, areas, and weights, 189 Slide Rule, 83 Slide-valves, steam-engine, (see Steam-engines, 1034-1047) Slope, table of, and fall in feet per mile, 700 Slotters, power required to run, 1260 Smoke-prevention, 890-893 Smoke-stacks, sheet-iron, 928 locomotive, 1091 Snow, weight of, 691 Soapstone lubricant, 1223 strength of, 349 Soda mixture for machine tools, 1222 Softeners in foundry practice, 1230 Softening of water, 695 Soils, bearing power of, 1333 resistance of, to erosion, 705 Solar engines, 988 Solder, brazing, composition of, 366 for aluminum, 359 Soldering aluminum bronze, 373 Solders, composition of various, 385 Solid bodies, mensuration of, 62- 67 measure, 18 Solid of revolution, 65 Solubility of common salt, 544 of sulphate of lime, 545 Sorbite, 456 Sources of energy, 506 Specific gravity, 170-174 gravity and Baume's hydrometer compared, table, 172 gravity and strength of cast iron, 428 gravity of brine, 544 gravity of cast-iron, 428 gravity of copper-tin alloys, 360 gravity of copper-tin-zinc alloys, 364 gravity of gases, 173 Specific gravity of ice, 691 gravity of liquids, table, 172 gravity of metals, table, 171 gravity of steel, 461 gravity of stones, brick, etc., 174 Specific heat, 534-538 heat, determination of, 534 heat of ammonia, 1286 heat of air, 587 heat of gases, 535, 537 heat of ice, 691 heat of iron and steel, 535, 536 heat of liquids, 535 heat of metals, 536 heat of saturated steam, 837 heat of solids, 535 heat of superheated steam, 838 heat of water, 536, 691 heat of woods, 536 Specifications for boiler-plate, 483 for castings, 418 for cast iron, 418 for chains, 251 for elliptical steel springs, 399 for foundry pig iron, 418 for galvanized wire, 239 for helical steel springs, 395 for incandescent lamps, 1372 for malleable iron, 433 for metal for cast-iron pipe, 419 for oils, 1219 for petroleum lubricants, 1219 for phosphor-bronze, 370 for purchase of coal, 799 for spring steel, 483 for steel axles, 483, 485 for steel billets, 483 for steel castings, 464, 486 for steel crank-pins, 483 for steel for automobiles, 486 for steel forgings, 482 for steel rails, 484 for steel rivets, 481 for steel splice-bars, 485 for steel tires, 485 for structural steel, 480 for structural steel for ships, 483 for tin and terne-plate, 188 for wrought iron, 437-438 Speed of cutting, effect of feed and depth of cut on, 1241 of cutting tools, 1235 of vessels, 1321 Sphere, measures of, 63 Spheres of different materials, table for calculating weight of, 178 table of volumes and surfaces, 125, 126 Spherical polygon, area of, 64 segment, volume of, 65 shells and domed boiler heads, 316 shells, strength of, 316 shell, thickness of, to resist a given pressure, 316 triangle, area of, 64 zone, area and volume of, 65 1450 sph-ste INDEX. Spheroid, 65 Spikes, holding power of, 323 wire* 233 railroad and boat, 233 Spindle, surface and volume of, 65, 66 Spiral, 52, 62 conical, 62 construction of, 52 gears, 1143 plane, 62 Spiral-riveted pipe-fittings, table, 214 pipe, table of, 213 Splices, railroad track, tables, 233 Splice-bars, steel, specifications for, 485 Splicing of ropes, 388 of wire rope, 393 Springs, 394-401 elliptical, specifications for, 399 elliptical, sizes of, 399 for engine-governors, 1048-1050 helical, 396 helical, formulae for deflection and strength, 395 helical, specifications for, 395 helical, steel, tables of capacity and deflection, 395-400 laminated steel, 394 phosphor-bronze, 401 semi-elliptical, 394 steel, strength of, 333 steel, chromium-vanadiun, 401 to resist torsion, 399 Sprocket wheels, 1130 Spruce, strength of, 345 Square, definition of, 55 measure, 18 root, 8 roots, tables of, 94-109 value of diagonal of, 55 Squares of decimals, table, 109 of numbers, table, 94-109 Stability, 490 . of dam, 491 Stand-pipe at Yonkers, N. Y., 328 Stand-pipes, 327-329 failures of, 328 guy-ropes for, 327 heights of, for various diameters and plates, table, 329 thickness of plates of table, 329 thickness of side plates, 327 wind-strain on, 328 Statical moment, 490 Static and dynamic properties of steel, 476 Stays, steam-boiler, loads on, 882 steam-boiler, material for, 882 Stay-bolt iron, 438 Stay-bolts in steam-boilers, 888 Stayed surfaces, strength of, 315 Steam, 836-854 determining moisture in, 912-915 dry, definition, 836 Steam, dry, identification of, 915 energy of, expanded to various pressures, 933 entropy of, tables, 839-843 expanding, available energy of, 842 expansion of, 929 flow of, 844-851 (see Flow of steam) gaseous, 838 generation of, from waste heat of coke-ovens, 803 heat required to generate 1 pound of, 837 latent heat of, 836 loop, 852 loss of pressure in pipes, 849 maximum efficiency of, in Carnot cycle, 850 mean pressure of expanded, 930 metal, 368 power, cost of, 981-984 receivers on pipe lines, 853 Reghault's experiments on, 838 saturated, definition, 836 saturated, density, volume and latent heat of, 839 saturated, properties of, table, 839-842 saturated, specific heat of, 837 saturated, temperature and pres- sure of, 837 saturated, total heat of, 836 separators, 911 superheated (see also Superheated steam) superheated, definition, 836 superheated, economy of steam- engines with, 969 superheated, pipes and valves for, 851 superheated, properties of, 843 superheated, specific heat of, 838 temperature of, 836 vessels (see Ships) weight of, per cubic foot, table, 839 wet, definition, 836 Steam-boiler, 854-901 compounds, 898 efficiency, computation of, 860 efficiency, relation of, to rate of driving, air-supply, etc., 862 furnaces, height of, 889 plates, ductility of, 884 plates, tensile strength of, 884 tests, heat-balance in, 872 tests, rules for, 866-874 tubes, holding power of, 883 tubes, iron and steel, 883 tubes, material for, 883 Steam-boilers, bumped heads, rules for, 885 conditions to secure economy of, 859, 862 construction of, 879-889 i 1451 Steam-boilers, construction of, United States merchant-vesssl rules, 884 corrosion of, 443, 897 curves of performance of, 863 dangerous, 901 domes on, 889 down-draught furnace for, 890 effect of heating air for furnaces of, 865 evaporative tests of, 864-868 explosive energy of, 902 factors of evaporation, 874-878 factors of safety of, 879 feed-pumps for, efficiency of, 908 feed-water heaters for, 909-911- feed-water saving due to heat- ing of, 909 flat plates in, rules for, 880, 885, 888 flues and gas passages, propor- tions of, 858 foaming or priming of, 692, 899 for blast-furnaces, 865 forced combustion in, 894 fuel economizers, 894 furnace formulae, 881 fusible plugs in, 889 girders, rules for, 882 grate-surface, 855, 857 grate-surface, relation to heating- surface, 857 gravity feeders, 908 heating-surface in, 855, 856 heating-surface, relation of, to grate-surface, 857 heat losses in, 861 height of chimney for, 919, 921 high rates of evaporation, 865 horse-power of, 854 hydraulic test of, 879 incrustation of, 897-902 injectors on, 906-908 (see In- jectors) marine, corrosion of, 900 maximum efficiency with Cum- berland coal, 865 measure of duty of, 855 mechanical stokers for, 889 performance of, 858 pressure allowable in, 884-888 proportions of, 855-858 proportions of grate and heat- ing-surface for given horse- power, 855, 857 proportions of grate-spacing, 857 riveting, rules for, 879 safety-valves, discharge of steam through, 905 safety-valves for, 902-906 safety-valves, formula? for, 902 safety-valves, spring-loaded, 904 safe working-pressure, 887 scale compounds, 898 scale in, 897-902 sediment in, 898 shells, material for, 880 Steam-boilers, shell-plate, formula? for, 880 smoke prevention, 890-893 stay bolts in, 888 stays, loads on, 882 stays, material for, 882 strain caused by cold feed-water, 909 strength of, 879-889 strength of rivets, 879 tests of, at Centennial Exposi- tion, 864 tube-plates, rules for, 882 use of kerosene in, 899 use of zinc in, 901 using waste gases, 865, 866 Steam-calorimeters, 912-915 Steam-consumption in engines, Willans law, 962 continuous recorder of, 940 Steam-domes on boilers, 889 Steam-engines, 929 advantages of compounding, 946 advantages of high initial and low back pressure, 967 and turbine, in 1904, best econ- omy of, 977 bed-plates, dimensions of, 1025 bearings, size of, 1015 clearance in, 936 compound, 946-953 compound, best cylinder ratios, 952 compound, calculation of cylin- ders of, 952 compound, combined indicator diagram, 949 compound condensing, test of with and without jackets, 976 compound, economy of, 968 cylinder condensation, experi- ments on, 937 cylinder condensation, loss by ,936 compound, two vs. three cylin- ders, 968 compound, formulae for expan- sion and work in, 951 compound, high-speed, perform- ance of, 960, 961 compound, high-speed, sizes of, 960, 961 compound, non-condensing, effi- ciency of, 971 compound, receiver, ideal dia- gram, 947 compound, receiver space in, 950 compound, receiver type, 947 compound, steam-jacketed, per- formances of, 960 compound, steam-jacketed, test of, 976 compound, Sulzer, water con- sumption of, 969 compound, velocity of steam in passages of, 956 compound vs. triple-expansion, 1452 INDEX. Steam-engines, compound, water consumption of, 959 compound, Wolff, ideal diagram, 947 compression, effect of, 935 condensers, 1050-1061 (see Con- densers) connecting-rod ends, 1005 connecting-rods, dimensions of, 1003-1005 cost of, 981-984 counterbalancing of, 980 crank-pins, dimensions of, 1005- 1009 crank-pins, pressure on, 1008 crank-pins, strength of, 1007 cranks, dimensions of, 1009 crank-shafts, dimensions of, 1017-1019 crank-shafts for torsion and flexure, 1019 crank-shafts for triple-expansion, 1019 crank-shafts, three-throw, 1019 cross head and crank, relative motion of, 1042 cross head-pin, dimensions of, 1009 cut-off, most economical point of, 981 cylinders, dimensions of, 996, 997 cylinder-head bolts, size of, 999 cvlinder-heads, dimensions of, 998 design, current practice, 1022 dimensions of parts of, 979, 996- 1026 eccentric-rods, dimensions of, 1020 eccentrics, dimensions of, 1020 effect of moisture in steam, 972 economic performance of, 957- 981 economy at various loads and speeds, 963, 964 economy, effect on, of wet steam, 972 economy of compound vs. triple- expansion, 984 economy of, in central stations, 963 economy of, simple and com- pound compared, 968 economy under variable loads, 963 economy with superheated steam 969 efficiency in thermal units per minute, 934 estimating I.H.P. of single cylin- der and compound, 940 exhaust steam used for heating, 981 expansions in, table, 935 fly-wheels, 1026-1034 fly-wheels, arms of, 1032 Steam-engines, fly-wheels, centrifu- gal force in, 1029 fly-wheels, diameters of, 1030 fly-wheels, formulae for, 1026, 1027 fly-wheels, speed, variation in, 1026, 1027 fly-wheels, strains in, 1031 fly-wheels, thickness of rim of, 1032 fly-wheels, weight of, 1027, 1028 fly-wheels, wooden rim, 1033 foundations embedded in air, 980 frames, dimensions of, 1025 friction of, 1215 governors, fly-ball, 1047 governors, fly-wheel, 1048 governors, shaft, 1048 governors, springs for, 1048-1050 guides, sizes of, 1002 highest economy of, 975 high piston speed in, 966 high-speed, British, 966 high-speed Corliss, 966 high-speed, economy of, 965 high-speed, performance of, 959- 962 high-speed, sizes of, 959-962 high-speed throttling, 967 horse-power constants, 941-944 indicated horse-power of single- cylinder, 940-946 indicator diagrams, 938 indicator diagram, analysis of, 992 indicator diagrams, to draw clearance line on, 944 indicator diagrams, to draw ex- pansion curve, 944 indicator rigs, 939 indicators, effect of leakage, 946 indicators, errors of, 939 influence of vacuum and super- heat on economy, 972 Lentz compound, 968 limitations of speed of, 966 link motions, 1044-1046 links, size of, 1020 mean and terminal pressures, 930 mean effective pressure, calcu- lations of, 931 measures of duty of, 933 non-condensing, 958, 960, 961 oil required for, 1221 pipes for, 848 pistons, clearance of, 996 pistons, dimensions of, 999 piston-rings, size of, 1000 piston-rod guides, size of, 1002 piston-rods, fit of, 1001 piston-rods, size of, 1001 piston-valves, 1043 prevention of vibration in, 980 proportions, current practice, 1021 proportions of, 996-1026 quadruple expansion, 956 INDEX. 1453 Steam-engines, quadruple, perform- ance of, 974 ratio of expansion in, 932 reversing gear, dimensions of, 1020 rolling-mill, sizes of, 980 rotary, 1062 setting the valves of, 1043 shafts and bearings, 1010-1023 shafts, bearings for, 1015 shafts, bending resistance of, 1012 shafts, dimensions of, 1010-1017 shafts, equivalent twisting mo- ment of, 1012 shafts, fly-wheel, 1013 shafts, twisting resistance of, 1010 single-cylinder, economy of, 957 single-cylinder, high-speed, sizes and performance of, 960 single-cylinder, water consump- tion of, 957-959 slide-valve, definitions, 1034 slide-valve diagrams, 1035-1039 slide-valve, effect of changing lap, lead, etc., 1039 slide-valve, effect of lap and lead, 1034-1036 slide-valve, lead, 1039 slide-valve, port opening, 1039 slide-valve, ratio of lap to travel, 1040 slide-valves, crank-angles, table, 1040 slide-valves, cut-off for various lap and travel, table, 1042, 1043 slide-valve, setting of, 1043 slide-valves, relative motion of crosshead and crank, 1042 small, coal consumption of, 964 small, water consumption of, 963 steam consumption of different types, 969 steam-jackets, influence of, 975 steam-turbines and gas-engines compared, 986 Sulzer compound and triple-ex- pansion, 969 superheated steam in, 969 to change speed of, 1048 to put on center, 1043 three-cylinder, 1019 rules for tests of, 988 triple-expansion, 953-956 triple-expansion and compound, relative economy, 984 triple-expansion, crank-shafts for, 1019 triple-expansion, cylinder pro- portions 953-955 triple-expansion, cylinder ratios, 956 triple-expansion, high-speed, sizes and performances of, 961, 962 Steam - engines, triple - expansion, non-condensing, 961 triple-expansion, sequence of cranks in, 956 triple-expansion, steam-jacketed, performance of, 961, 962 triple-expansion.theoreticalmean effective pressures, 954 triple-expansion, types of, 956 triple-expansion, water consump- tion of, 959, 969 use of reheaters in, 975 using superheated steam, 972- 974 valve-rods, dimensions of, 1019 Walschaert valve-gear, 1046 water consumption from indi- cator-cards, 945 water consumption of, 937 with fluctuating loads, wasteful, 934 with sulphur-dioxide addendum, 978 wrist-pin, dimensions of, 1009 Steam fire-engines, capacity and economy of, 964 Steam heating, 665-674 heating, diameter of supply mains, 671, 673 heating, indirect, 669 heating, indirect, size of regis- ters and ducts, 669 heating of greenhouses, 673 heating, pipes for, 669 heating, vacuum systems of, 673 jackets on engines, 975 jet blower, 651 jet exhauster, 651 jet ventilator, 652 pipe coverings, tests of, 558-561 pipes, 851-854 pipes, copper, tests of, 851 pipes, copper, strength of, 851 pipes, failures of, 851 pipes for engines, 848 pipes for marine engines, 848 pipes, proportioning for mini- mum loss by radiation and friction, 849 pipes, riveted -st eel, 852 pipes, uncovered, loss from, 853 pipes, underground, condensa- tion in, 853 pipes, valves in, 852 pipes, wire- wound, 851 turbines, 1062-1071 turbine, low-pressure, combined with high pressure reciprocating engine, 1331 turbines, testing oil for, 1221 turbines and gas-engine, com- bined plant of, 986 turbine and steam-engine com- pared, 978 turbines, efficiency of, 1067 turbines, impulse and reaction, 1062, 1066 1454 Steam turbines, low-pressure, 1069 turbines, reduction gear for, 1071 turbines, speed of the blades, 1066 turbines, steam consumption of, 1067 turbines, theory of, 1063 turbines using exhaust, from re- ciprocating engines, 1069, 1331 Steamships, Atlantic, performances of, 1328 Steel, 451-487 alloy, heat treatment of, 479 aluminum, 472 analyses and properties of, 452 and iron, classification of, 413 annealing of, 459, 460, 468 axles, specifications for, 483, 485 axles, strength of, 332 bars, effect of nicking, 461 beams, safe load on, 284 bending tests of, 454 Bessemer basic, ultimate strength of, 452 Bessemer, range of strength of, 454 billets, specifications for, 483 blooms, weight of, table, 185 bridge-links, strength of, 331 brittleness due to heating, 458 burning carbon out of, 461 burning, overheating, and re- storing, 457 castings, 464-466 castings, specifications for, 464, 486 castings, strength of, 333 cementation or case-hardening of, 1246 chrome, 471 chromium- vanadium, 476-478 chromium-vanadium spring, 401 cold-drawn, tests of, 339 cold-rolled, tests of, 339 color-scale for tempering, 469 comparative tests of large and small pieces, 455 copper, 475 corrosion of, 443, 444 crank-pins, specifications for, 483 critical point in heat treatment of, 456 crucible, 466-470 crucible, analyses of, 466, 469 crucible, effect of heat treatment, 457, 466 crucible, selection of grades of, 466 crucible, specific gravities of, 466 effect of annealing, 455 effect of annealing on grain of, 454 effect of annealing on magnetic capacity, 459 effect of cold on strength of, 440 effect of finishing temperature in rolling, 454 Steel, effect of heating, 457 effect of heat on grain, 456, 466 effect of oxygen on strength of, 453 electrical conductivity of, 453 endurance of, under repeated stresses, 463. expansion of, by heat, 540 eye-bars, test of, 338 failures of, 462 fatigue resistance of, 477 fire-box, homogeneity test for, '484 fluid-compressed, 464 for car-axles, specifications, 483, 485 for different uses, analyses of, 481-486 forgings, annealing of, 458 forgings, oil-tempering of, 458 forgings, specifications for, 482 for rails, specifications, 484 hardening of, 455 hardening temperature of, use of a magnet to determine, 1246 harveyizing, 1246 heating in a lead bath, 467 heating in melted salts by an electric current, 467 heating of, for forging, 468 heat treatment of Cr-Va steel, 478 high-speed tool, 470 high-speed tool, emery wheel for grinding, 1240, 1267 high-speed tool new, tests of, 1246 igh-speed tool, Taylor's ex- periments, 1238 high-strength, for shipbuilding, 483 ingots, segregation in, 462 life of, under- shock, 263 low strength of, 453 low strength due to insufficient work, 454 manganese, 470 manganese, resistance to abra- sion of, 470-471 manufacture of, 451 melting, temperature of, 528 mixture of, with cast iron, 429 Mushet, 472 nickel, 472 nickel, tests of, 472 nickel- vanadium, 475 of different carbons, uses of, 469 open-hearth, range of strength of, 454 open-hearth, structural, strength of, 454 plates (see Plates, steel) rails, specifications for, 484 rails, strength of, 331 range of strength in, 454 recaleseence of, 455 INDEX. ste-str 1455 Steel, relation between chemical composition and physical char- acter of, 452 rivet, shearing resistance of, 407 rivets, specifications for, 481 rope, flat, table of strength of, 387 rope, table of strength of, 386 shearing strength of, 340 sheets, weight of, 181 soft, quenching test for, 483 specifications for, 480-487 specific gravity of, 461 splice-bars, specifications for, 485 spring, strength of, 333 springs (see Springs, steel) static and dynamic properties of, 476 strength of, Kirkaldy's tests, 331 strength of, variation in, 454 structural, annealing of, 460 structural, drilling of, 460 structural, effect of punching and . shearing, 459 structural, for bridges, specifica- tions of, 480 structural, for buildings, specifi- cations of, 480 structural, for ships, specifica- tions of, 483 structural, punching of, 460 structural, riveting of, 459 structural shapes, properties of, 287-310 structural, specifications for, 480 structural, treatment of, 459-460 structural, upsetting of, 460 structural, welding of, 460 struts, 271 tempering of, 468 tensile strength of, at high tem- peratures, 439 tensile strength of, pure, 453 tires, specifications for, 485 tires, strength of, 332 tool, composition and heat treat- ment of, 1243 > tool, heating of, 467 tungsten, 472 used in automobile construction, 486 very pure, low strength of, 453 water-pipe, 329 welding of, 460, 463 wire gauge, tables, 30 working of, at blue heat, 458 working stresses in bridge mem- bers, 272 Stefan and Boltzman law of radia- tion, 552 Sterro metal, 369 St. Gothard tunnel, loss of pressure in air-pipe mains in, 595 Stoker, Taylor gravity underfeed, 890 Stokers, mechanical, for steam- boilers, 889 Stokers, under-feed, 890 Stone, strength of, 335, 347 weight and specific gravity of, table, 174 Stone-cutting with wire, 1262 Storage of steam heat, 897, 987 batteries, 1378 batteries, efficiency of, 1380 batteries, rules for care of, 1381 Storms, pressure of wind in, 599 Stoves, for heating compressed-air, efficiency of, 612 foundries, cupola charges in, 1227 Straight-line formula for columns, 271 Strain and stress, 258 Strand, steel wire, for guys, 249 Straw as fuel, 808 Stream, open, measurement of flow, 729 Streams, fire, 722-725 (see Fire- streams) running, horse-power of, 734 Strength and specific gravity of cast iron, 428 compressive, 267-269 compressive, of woods, 344, 346 loss of, in punched plates, 401 of anchor-forgings, 331 of aluminum, 358 of aluminum-copper alloys, 371 of basic Bessemer steel, 452 of belting, 335 of blocks for hoisting, 1157 of boiler-heads, 314, 315 of boiler-plate at high tempera- tures, 439 of bolts, 325, 326 of brick, 336 of brick and stone, 347, 350 of bridge-links, 331 of bronze, 334, 360 of canvas, 335 of castings, 330 of cast iron, 421 of cast-iron beams, 427 of cast-iron columns, 274 of cast-iron cylinders, 427 of cast-iron flanged fittings, 428 of cast iron, relation to size of bar, 421 of cast-iron water-pipes, 194, 427 of chain cables, table, 251, 252 of chains, table, 251, 252 of chalk, 349 of cement mortar, 350 of columns, 269-278, 1337 of copper at high temperatures • 344 of copper plates, 334 of copper-tin alloys, 361 of copper-tin-zinc alloys, graphic representation, 364 of copper-zinc alloys, 364 of cordage, table, 386-391, 1157 of crank-pins, 1007 1456 INDEX. Strength of electro-magnet, 1386 of nagging, 350 of flat plates, 313 of floors, 1337-1340 of German silver, 334 of glass, 343 of granite, 335 of gun-bronze, 362 of hand and hydraulic riveted joints, 402 of ice, 344 of iron and steel, effect of cold on, 440 of iron and steel pipe, 341 of lime-cement mortar, 350 of limestone, 349 of locomotive forgings, 331 of Lowmoor iron bars, 330 of malleable iron, 430, 434 of marble, 335 of masonry, 349 of materials, 258-359 of materials, Kirkaldy's tests 330-336 of perforated plates, 402 of phosphor-bronze, 370 of Portland cement, 336 of riveted joints, 337, 401-411 of roof trusses. 521 of rope, 335, 386, 1193 of sandstone, 349 of sheet metal, 334 of silicon-bronze wire, 371 of soapstone, 349 of spring steel, 333 of spruce timber, 345 of stayed surfaces, 315 of steam-boilers, 879-889 of steel axles, 332 of steel castings, 333 of steel, open-hearth structural 454 of steel propeller-shafts, 332 of steel rails, 331 of steel tires, 332 of structural shapes, 287-310 of timber, 344-347 of twisted iron, 264 of unstayed surfaces, 314 of welds, 251, 333 of wire, 335, 336 of wire and hemp rope, 334, 335 of wrought-iron columns, 271 of yellow pine, 344 range of, in steel, 454 shearing, of iron and steel, 340 shearing, of woods, table, 347 tensile, 265 tensile, of iron and steel at high temperatures, 439 tensile, of pure steel, 453 torsional, 311 transverse, 282-286 Stress and strain, 258 due to temperature, 312 Stresses allowed in bridge members, 272 Stresses combined, 312 effect of, 258 in framed structures, 515-522 in plating of bulkheads, etc., due to water-pressure, 315 in steel plating due to water pressure, 315 produced by shocks, 263 Structures, framed, stresses in, 515 Structural materials, permissible stresses in, 1335 shapes, elements of, 280 shapes, moment of inertia of, 279 steel shapes, properties of, 287- 310 shapes, radius of|gyration of, 279 shapes, steel (see Steel, struc- tural, also Beams, angles, etc.), steel, rolled sections, proper- ties of, 287-310 Strut, moving, 511 Struts, steel, formulae for, 271 strength of, 269 wrought-iron, formulas for, 271 Suction lift of pumps, 757 Sugar manufacture, 809 solutions, concentration of, 545 Sulphate of lime, solubility of, 545 Sulphur dioxide addendum to steam-engine, 978 dioxide and ammonia-gas, pro- perties of, 1285 dioxide refrigerating-machine, 1292 influence of, on cast iron, 415 influence of, on steel, 452 Sum and difference of angles, functions of, 69 Sun, heat of, as a source of power, 988 Superheated steam, effect of on steam consumption, 972 steam, economy of steam-en- gines with, -969 steam, practical application of, 973 Superheating, economy due to, 978 in locomotives, 1102 Surface condensers, 1051 of sphere, table, 125, 126 Surfaces of geometrical solids, 62-67 of revolution, quadrature of, 78 unstayed flat, 314 Suspension cableways, 1181 Sweet's slide-valve diagram, 1036 Symbols, chemical, 170 electrical, 1416 Synchronous-motor, 1409 T-shapes, properties of Carnegie steel, table, 294 Tackle, hoisting, 1158 Tackles, rope, efficiency of, 391 1457 Tail-rope, system of haulage, 1178 Tanbark as fuel, 808 Tangent of an angle, 67 Tangents of angles, table of, 166- 169 Tangential or impulse water- wheels, tables of, 751 Tanks andjcisterns, number of bar- rels in, 133 capacities of, tables, 128, 132 with flat sides, plating and fram- ing for, 316 Tantalum electric lamps, 1371 Taps, A.S.M.E. standard, 227 formulae and table for screw- threads of, 224 Tap-drills, tables of, 227, 1269 Taper, to set in a lathe, 1238 Tapered wire rope, 1183 Taper pins, 1272 Tapers, Jarno, 1271 Morse, 1271 Taylor's experiments on cutting tools of high-speed steel, 1238 Taylor's rules for belting, 1120 theorem, 79 Teeth of gears, forms of, 1138- 1145 of gears, proportions of, 1135, 1136 Telegraph-wire, joints in, 239 tests of, table, 238 Telpherage, 1171 Temperature, absolute, 540 determination of by color, 531 determinations of melting-points effect 'of on strength, 344, 439- 441 of fire, 785 rise of, in combustion of gases, 786 stress due to, 312 Temperature-entropy diagram, 574 -entropy diagram of water and steam, 576 Temper carbon, in cast-iron, 416 Tempering, effect of, on steel, 468 of steel, 468 oil, of steel forgings, 458 Tenacity of different metals, 177 of metals at various tempera- tures, 344, 439 Tensile strength, 265 strength, increase of, by twist- ing, 264 strength of iron and steel at high temperatures, 439 strength of pure steel, 453 strength (see Strength) tests, precautions in making, 266 tests, shapes of specimens for, 266 Tension and flexure combined, 312 and shear, combined, 312 Terne-plate, 188 Terra cotta, weight of, 186 Tests, compressive (see Compres- sive strength) of steam-boilers, rules for, 866 of steam-engines, rules for, 988 of strength of materials (see Strength) tensile (see Strength and Ten- sile strength) Test-pieces, comparison of large and small, 455 Thermal capacity, 534 storage, 897, 987 units, 532 Thermit process, the, 372 welding process, 463 Thermodynamics, 571-577 laws of, 572 Thermometer, air, 530 centigrade and Fahrenheit com- pared, tables, 524 Threads, pipe, 202, 207 Threading and parting tools, speed of, 1243 pipe, force required for, 341 Three-phase transmission, rule for sizes of wires, 1398 circuits, 1395 Thrust bearings, 1208 Tides, utilization of power of, 756 Ties, railroad, required per mile of track, 232 Tiles, weight of, 186 Timber (see also wood) beams, safe loads, 1335, 1341 beams, strength of, 344 expansion of, 345 measure, 20 preservation of, 347 strength of, 344-347 table of contents in feet, 21 Time, measures of, 20 Tin, alloys of (see Alloys) lined iron pipe, 218 plates, 187 properties of, 176 plates, 187 Tires, locomotive, shrinkage fits, 1273 steel, friction of on rails, 1195 steel, specifications for, 485 steel, strength of, 331 Titanium, additions to cast-iron, 416, 426 aluminum alloy, 375 Tobin bronze, 368 Toggle-joint, 511 Tool steel (see also Steel) steel high-speed, composition and heat-treatment, of, 1242 steel, best quality, 1242, steel, high-speed, new (1909), tests of, 1246 steel, high-speed, Taylor's ex- periments, 1238 steel in small shops, best treat- ment of, 1243 steel of different qualities, 1243 1458 INDEX. Tools, cutting, durability of, 1243 economical cutting speed of, 1243 cutting, effect of feed and depth of cut on speed of, 1241 cutting, in small shops, best method of treatment, 1243 cutting, interval between grind- ings of, 1241 cutting, pressure on, 1241 forging and grinding of, 1240 cutting, use of water on, 1241 machine (see Machine tools) parting and thread, cutting speed of, 1243 Toothed-wheel gearing, 514, 1133 Tonnage of vessels, 1316 Tons per mile, equivalent of, in lbs. per yard, 28 Torque computed from watts and revolutions, 1386 horse-power and revolutions, 1386 of an armature, 1386 Torsion and compression com- bined, 312 and flexure combined, 312 elastic resistance to, 311 of shafts, 1010,1106 tests of refined iron, 339' Torsional strength, 311 Track bolts, 232 spikes, 233 Tractive force of a locomotive, 1087 Tractrix, Schiele's anti-friction curve, 51 Trains, railroad, resistance of, 1084 railroad, speed of, 1094 loads, average, 1101 Trammels, to describe an ellipse with, 46 Tramways, compressed-air 624 wire-rope, 1180 Transformers, efficiency of, 1400 electrical, 1400 Transmission, compressed-air (see compressed-air) electric, 1359, 1396 electric, area of wires, 1359 electric, cost of copper, 1365 electric, economy of, 1360 electric, efficiency of, 1361 electric, systems of, 1363 electric, weight of copper for, 1359 electric, wire table for, 1360 hydraulic-pressure (see Hy- draulic-pressure transmis- sion, of heat (see Heat) of power bv wire-rope (see Wire- rope), 1183-1189 pneumatic postal, 624 rope, iron and steel, 245 rope (see Rope-driving) wire-rope (see Wire-rope) Transporting power of water, 565 Triple-expansion engine (see Steam-engines) Transverse strength, 282-286 Trapezium and Trapezoid, 55 Triangles, mensuration of, 55 problems in, 42 spherical, 64 solution of, 70 Trigonometrical computations by slide rule, 84 formulae, 69 functions, table, 166-169 functions, logarithmic, 169 Trigonometry, 67-70 Triple effect evaporators, 543 Troostite, 456 Trough plates, properties of, 289 Troy weight, 19 Trusses, bridge, stresses in, 517 roof, stresses in, 521 Tubes, boiler, table, 209 boiler, used as columns, 341 brass, seamless, 216 collapse of, formulas for, 320 collapse of, tests of, 320 collapsing pressure of, table, 321 copper, 216 expanded, holding . power of, 342, 883 lead and tin, 217 of different materials, weight of, 178 seamless aluminum bronze, 372 steel, cold-drawn, Shelby, 210 surface per foot of length, 211 welded, extra strong, 209 Tube-plates, steam-boiler, rules for, 882 Tungsten and aluminum alloy, 375 electric lamps, 1371 steel, 472 Turbine wheel, tests of, 742 wheels, 737-748 wheels, proportions of , 739 wheel tables, 751 Turbines, fall-increaser for, 747 of 13,500 H.P., 747 rating and efficiency of, 743 steam (see Steam-turbines) Turf or peat, as fuel, 808 Turnbuckles, 231 Tuyeres for cupolas, 1224 Twist drills (see Drills) drills, sizes and speeds, 1254 Twist-drill gauge, table, 30 Twisted steel bars, strength of, 264 Two-phase currents, 1394 Type-metal, 384 Uehling and Steinbart pyrometer, 530 Underwriters' rules for electrical wiring, 1355 Unequal arms on balances, 20 Unit o.f evaporation, 855 of force, 488 of power, 503 INDEX. 1459 Unit of heat, 532 of work, 502 Units, electrical and mechanical, equivalent values of, 1347 electrical, relations of, 1346 of the magnetic, circuit, 1346 United States, population of, 11 standard sheet metal, gauge, 31 Unstayed surfaces, strength of, 314 Upsetting of structural steel, 459 Vacuum at different temperatures, 757 drying in, 546 high advantage of, 1059 high, influence of on economy, 972 inches of mercury and absolute pressures, 1053 pumps, 775 systems of steam heating, 673 Valve-gear, Stephenson, 1044 Walschaert, 1046 Valves and elbows, friction of air in, 593 and fittings, loss of pressure due to, 721 pump, 762 in steam pipes, 852 straight-way gate, 199 Valve-stem or rod, design of, 1019 (see Steam-engines) Vanadium and copper alloys, 371 effect of on cast iron, 416, 426 steel spring, 401 -chrome steel, 476-478 -nickel steels, 475 Vapor pressures of various liquids, 814 water, and air mixture, weight of, 584, 586 ammonia, carbon dioxide and sulphur dioxide, properties of, 1288 and gases, mixtures of, 578 saturation point of, 578 Vaporizer pressures in refrigerating, 1288 Varnishes, 448 Velocity, angular, 498 due to filling a given height, 500 parallelogram of, 499 table of height corresponding to a given, 499 Ventilating ducts, quantity of air carried by, 655 fans, 626-648 Ventilation (see also Heating and Ventilation) cooling air for, 681 of mines (see Mine-Ventilation) by a steam-jet, 652 of mines, equivalent orifice, 686 Ventilators, centrifugal for mines, 644 Venturi meter, 728 Versed line of an arc, 68 sines, table, 166-169 Verticals, formulae for strains in, 519 Vessels (see also Ships) Vessels, framing of, table, 316 Vibrations in engines, preventing, 980 Vis- viva, 502 Volt, definition of, 1345 Voltages used in long-distance transmission, 1399 Volumes of revolution, cubature of, 78 Vulcanized India rubber, 356 Walls of buildings, thickness of, 1336 of warehouses, factories, etc., 1337 windows, etc., heat loss through, 659 Walschaert valve-gear, 1046 Warren girder, stresses in, 520 Washers, wrought and cast, tables of, 230 Washing of coal Water, 687-697 amount of to develop a given horse-power, 753 abrading power of, 705 analysis of, 693 as a lubricant, 1222 boiling point of, 690 boiling point at various baro- metric pressures, 582 comparison of head in feet with various units, 689 compressibility of, 691 conduits, long, efficiency of, 735 consumption of locomotives, 1098 consumption of steam-engines (see Steam-engines) current motors, 734 erosion and abrading by, 705 flow of (see Flow of water) flowing in a tube, power of, 734 flowing, measurement of, 727 freezing-point of, 690 hammer, 722 hardness of, 694 head of, 689 heating of, by steam coils, 565 heat-units per pound of, 688 horse-power required to raise, 757 impurities of, 691 in pipes, loss of energy in, 780 jets, vertical, 722 meters, capacity of, 722 pipe, cast-iron, transverse strength of, 427 pipes, compound with branches, 720 power, 734 power plants, high pressure, 754 power, value of, 735 pressures and heads, table, 689 1460 INDEX. Water pressure on vertical surfaces, 690 pressure per square inch, equiva- lents of, 28, 689 prices charged for in cities, 722 pumping by compressed air, 776 purification of, 694-697 quantity of discharged from pipes, 707-712 specific heat of, 536, 691 total heat and entropy of, 839- 842 tower (see Stand-pipe) tower at Yonkers, N. Y., 328 transporting power of, 565 under pressure, energy of, 734 units of pressure and head, 689 velocity of, in open channels, 704 velocity of, in pipes, 707-712 vapor and air mixture weight of, 584, 586 weight at different temperatures, 687, 688 weight of one cubic foot, 28 wheels, 737 wheels, jet, power, of, 755 wheels, Pelton, 748 wheels, tangential, 750 wheels, tangential choice of, 749 wheel, tangential table, 751 Waterfall, power of a, 734 Water-gas, 829 analyses of, 830 manufacture of, 830 plant, efficiency of, 831 plant, space required for, 832 Waber-softening apparatus, 695 Waves, ocean, power of, 755 Weathering of coal, 800 Webster's formula for strength of steel, 452 Wedge, 512 volume of, 63 Weighing on an incorrect balance, 20 Weight, definition of, 487 and specific gravity of materials 171-174 (see also Material in question) measures of, 19 Weir dam measurement, 731 flow of water over, 731 trapezoidal, 733 Welds, strength of, 333 Welding by oxy-acetylene flame,464 electric, 1374 of steel, 460, 463 process, the thermit, 463 Welding by oxy-acetylene flame, 464 electric, 1374 of steel, 460, 463 process, the thermit, 463 Wheat, weight of, 178 Wheel and axle, 514 Wheels, turbine (see Turbine Wheel) Whipple truss, 518 White-metal alloys, 382, 383 Whitworth process of compressing steel, 464 Wiborgh air-pyrometer, 528 Wildwood pumping-engine, high economy of, 774 Willans law of steam consumption, 962 Wind, 597-603 force of, 597 pressure of, in storms, 598 strain on stand-pipes, 328 Winding engines, 1163 Windlass, 514 differential, 514 Windmills, 599-604 capacity and economy, 601 Wire, aluminum, properties of, 243, 1362 aluminum bronze, 243 brass, properties of, 243 brass, weight of, table, 219 copper, hard-drawn, specification for, 243 copper, stranded, 242 copper, rule for resistance of, 242 copper, table of size, weight and resistance of Edison gauge, 240 copper, telegraph and telephone, 241 copper, weight of bare and insu- lated, 241 galvanized, for telegraph and telephone lines, 238 galvanized iron, specifications for, 239 galvanized steel strand, 249 gauges, tables, 29 insulated copper, 241 iron and steel 237-239 nails, 235, 236 phosphor-bronze, 243 piano, strength of, 239 platinum, properties of, 243 plow steel, 239 of different metals, 243 silicon-bronze, 243,371 steel, properties of, 237 stranded feed, table, 242 telegraph, joints in, 239 telegraph, tests of, 238 weight per mile-ohm 238 Wires of various metals, strength of 336 Wire-rope, 244-250 rope, bending curvature of, 1188 rope, bending stress of, 1184 rope, breaking strength of, 1184 rope, flat, 248 rope, galvanized, 247 rope haulage (see Haulage) rope, horse-power transmitted by 1185 rope, horse-power transmitted 1185 rope, locked, 250 rope, notes on use of, 250 rope, plow steel, 246 1461 Wire-rope, radius of curvature of, 1189 rope, sag or deflection of, 1187 rope, splicing of, 395 ropes, strength of, 334 rope, sheaves for, 1184 rope, tapered, 1183 rope tramways, 1179 rope transmission, deflection of rope, 1180, 1187 rope transmission, inclined, 1188 rope transmission, limits of span, 1187 rope transmission, long distance, 1188 rope, transmission of power by, 1183 rope transmission, sheaves for 1186 Wire-wound fly-wheels, 1034 Wiring rules, Underwriters' 355, table for direct currents, 1360 table for motor service, 1356 table for three-phase transmis- sion lines, 1398 Wohler's experiments on strength of materials, 261 Wood (see also Timber) as fuel, 804 composition of, 805 drying of, 347 expansion of, by heat, 345 expansion of, by water, 345 heating value of, 804 holding power of bolts in, 323 nail-holding power of, 323 screws, dimensions of, 234 screws, holding power of, 323 strength of, 344-347 strength of, Kirkaldy's tests, 336 weight of, table, 173 weight and heating values of, 804 weight per cord, 255 Woods, American, shearing strength of, 347 tests of, 346 Wooden fly-wheels, 1033 stave pipe, 218 Woolf compound engines, 947 Wooten locomotive, 1090 Work, definition of, 28, 502 energy, power, 502 of adiabatic compression, 607 of acceleration, 504 of accelerated rotation, 504 of a man, horse, etc., 507-509 of friction, 1205 Worm gearing, 514, 1143 Wrist-pins, dimensions of, 1009 Wrought iron, chemical composi- tion of, 436 iron, effect of rolling on strength of, 437 iron, manufacture of, 435 iron, slag in, 436 iron, specifications, 437, 438 strength of, 330, 337, 435-439 iron, strength of, at high tem- peratures, 439 iron, strength of, Kirkaldy's tests, 331 Yacht rigging, galvanized steel, 248 Yield point, 259 Z-bar columns, dimensions of, 300- 304 Z-bars, Carnegie, properties of, 299 Zero, absolute, 540, 837 Zeuner's slide-valve diagram, 1036 Zinc alloys (see Alloys) properties of, 177 use of, in steam boilers, 901 Zone, spherical, 65 of spheroid, 65 of spindle, 65 ALPHABETICAL INDEX TO ADVERTISEMENTS. PAGE ALPHONS CUSTODIS CHIMNEY CONSTRUCTION COMPANY. . 4 AMERICAN ENGINE COMPANY 15 AMERICAN PIPE MANUFACTURING COMPANY 13 AMERICAN STEEL & WIRE COMPANY 17 ANSONIA BRASS AND COPPER COMPANY 14 ATLAS PORTLAND CEMENT COMPANY 16 BABCOCK & WILCOX COMPANY, THE 4 BALDWIN LOCOMOTIVE WORKS 2 BOSTON BELTING COMPANY 15 BROWN HOISTING MACHINERY COMPANY, THE 17 CHAPMAN VALVE MANUFACTURING COMPANY 13 CRESSON & COMPANY, GEORGE V 11 HUNT, ROBERT W. & COMPANY 19 INGERSOLL-RAND COMPANY 7 KEUFFEL & ESSER COMPANY 20 LESCHEN & SONS ROPE COMPANY, A 10 LIDGERWOOD MANUFACTURING COMPANY 6 LODGE & SHIPLEY MACHINE TOOL COMPANY, THE 12 LUNKENHEIMER COMPANY, THE 5 MANNING, MAXWELL & MOORE 2 MAURER & SON, HENRY 16 MORSE TWIST DRILL AND MACHINE COMPANY 9 NATIONAL TUBE COMPANY 3 NEW YORK BELTING & PACKING COMPANY 8 NORWALK IRON WORKS COMPANY, THE 9 PENNSYLVANIA WIRE GLASS COMPANY 19 PITTSBURGH MANUFACTURING COMPANY 12 RANDOLPH-CLOWES COMPANY 14 RIDER-ERICSSON ENGINE COMPANY 12 ROEBLING'S SONS COMPANY, JOHN A 20 RUGGLES-COLES ENGINEERING COMPANY 6 SELLERS & COMPANY, WILLIAM, INCORPORATED 11 SIMMONS COMPANY, JOHN 14 STANDARD STEEL WORKS COMPANY 2 UNDER-FEED STOKER COMPANY OF AMERICA, THE 8 WILEY & SONS, JOHN 18 YALE & TOWNE MANUFACTURING COMPANY, THE 1 CLASSIFIED INDEX TO ADVERTISEMENTS. PAGE Aerial Wire Rope Tramways. Leschen & Sons Rope Co., A 10 Belting and Hose. Boston Belting Co 15 New York Belting & Packing Co 8 Boiler Tubes. National Tube Co 3 Boiler Tubes (Brass). Randolph-Clowes Co 14 Boilers, Steam. Babcock & Wilcox Co., The 4 Brass Rods, Sheets, Tubes, Wire, etc. Ansonia Brass and Copper Co 14 Randolph-Clowes Co 14 Bureau op Inspection, Tests and Consultation. Robert W. Hunt & Co 19 Cables. Leschen & Sons Rope Co., A 10 Cableways (Aerial Wire Rope). Leschen & Sons Rope Co., A 10 Car Wheels — Solid Forged, Rolled and Steel Tired. Standard Steel Works Co 2 Cement, American Portland. Atlas Portland Cement Co 16 Chain Blocks — Triplex, Duplex and Differential. Blocks. The Yale & Towne Manufacturing Co 1 Chimneys. Alphons Custodis Chimney Construction Co 4 Chucks, Milling Cutters, Reamers, Spring Cutters, Taps, etc. Morse Twist Drill and Machine Co 9 Compressors — Air, Gas, etc. Norwalk Iron Works Co., The 9 Concrete Construction (Reinforced). Brown Hoisting Machinery Co., The 8 Alphons Custodis Chimney Construction Co 4 Concrete Reinforcement — Wire. American Steel & Wire Co 17 Copper Wires, Cables, Bars, Sheets, Tubes, etc. Ansonia Brass and Copper Co , 14 Crushers — Ore, Rock, Stone. Geo. V. Cresson Co 11 Drills — Compressed and Electric Air. Ingersoll-Rand Co 7 Drills, Power and Hand. Norwalk Iron Works Co., The 9 Drills, Twist. Morse Twist Drill and Machine Co 9 Dyers— Mineral and Grain. Ruggles-Coles Engineering Co 6 Electric Hoists. The Yale & Towne Manufacturing Co 1 Engineering Requisites. Lunkenheimer Co., The 5 Engineers and Contractors. Brown Hoisting Machinery Co., The 17 Engineers — Founders — Machinists. Pittsburgh Manufacturing Co 12 Engines. American Engine Co 15 Rider-Ericsson Engine Co 12 Engines, Blowing. Lidgerwood Mfg. Co 6 Fire Brick, Tiles, Slabs, Cupola Linings, Clay Retorts, etc. Maurer & Son, Henry 1«6 CLASSIFIED INDEX TO ADVERTISEMENTS. PAGE Fuel-Economizers and Furnaces. Under-Feed Stoker Co. of America, The 8 Hoisting Machinery — Elevators, Conveyors, etc. Brown Hoisting Machinery Co., The 17 Lidgerwood Mfg. Co 6 Hydrants. Chapman Valve Mfg. Co 13 Pittsburgh Manufacturing Co 12 Insulated Wires and Cables. Ansonia Brass and Copper Co 11 Locomotives. Baldwin Locomotive Works 2 Machine Tools. Manning, Maxwell & Moore 2 Mechanical Stokers. Under-Feed Stoker Co. of America, The. ... 8 Milling Machines, Shapers, Planers, Punches, Rolls, Shears, Lathes, Machine Tools, Bolts, etc. Lodge & Shipley Machine Tool Co., The 12 Sellers & Co., William (Incorporated) 13 Mining and Quarrying Machinery. Brown Hoisting Machinery Co., The 17 Ingersoll-Rand Co 7 Norwalk Iron Works Co., The <) Packing — Piston, Valve, Joint. Boston Belting Co 15 New York Belting & Packing Co 8 Pipe, Water and Gas. American Pipe Mfg. Co 13 National Tube Co 3 Simmons Co., John 14 Pumping Machinery. Rider-Ericsson Engine Co 12 Railway Supplies. Manning, Maxwell & Moore , 2 Rivets — -Boiler and Structural. Pittsburgh Manufacturing Co 12 Rope (Wire). Leschen & Sons Rope Co., A 10 Roebling's Sons Co., John A 20 Rope (Wire and Manila). Leschen & Sons Rope Co., A 10 Rubber Goods. Boston Belting Co 15 New York Belting & Packing Co 8 Stokers — Automatic. Under-Feed Stoker Co. of America, The 8 Surveying Instruments. Keuffel & Esser Co 20 Telegraph. Telephone and Trolley Wire. Roebling's Sons Co., John A 20 Tramways (Aerial Wire Rope). Leschen & Sons Rope Co., A. . . . 10 Valves — Gas, Water, and Steam. Chapman Valve Mfg. Co 33 Lunkenheimer Co., The. 5 Water-Supply. Rider-Ericsson Engine Co 12 Water-Works, Contractors for. American Pipe Mfg. Co 13 Wire for Concrete Reinforcement. American Steel & Wire Co.. . 17 Wire Glass. Pennsylvania Wire Glass Co 19 In 1876 WE first made the Differential Chain Block; we were the exclusive manufacturers un- der the Weston patents and the exclu- sive Weston licensees. We can fairly say that the whole history of the evolution of chain hoists has been written in our shops — thirty-four years of unceasing search for improvement. The Triplex Block of today — (the best hand hoist made ; the highest mechanical efficiency) — has cut-steel gears ; bronze bushings ; drop-forged pinions and shaft; welded hand chains; steel gear cover. Every part of the Triplex Block is standard- ized and interchangeable. The whole dirt-proof, durable, efficient. 4 styles: Differential, Duplex, Triplex, Electric. 41 sizes: An eighth of a ton to forty tons. 300 active stocks: ready for instant call all over the United States. The Yale & Towne Mfg, Co, Only Makers of Genuine Yale Locks 9 Murray Street, - - New York Foreign Warehouses : The Fairbanks Co., London and Glasgow. Fenwick Freres & Co., Paris, Brussels, Liege and Turin. Yale & Towne Co., Ltd., Hamburg. F.W. Home, Yokohama. Canadian Warehouses : The Canadian Fairbanks Co., Ltd., Mon- treal, Toronto, St. John, N.B., Winnipeg, Calgary, Vancouver. Baldwin Locomotive Works MANUFACTURERS OF locomotives OF EVERY DESCRIPTION PHILADELPHIA, PA., U. S. A. Gable Address : - - - " Baldwin," Philadelphia STANDARD STEEL WORKS CO. HARRISON BLDG., PHILADELPHIA, PA., U. S. A. SOLID FORGED ROLLED AND STEEL TIRED WHEELS mounted on axles fitted with Motor Gears for Electric Railway Service. LOCOMOTIVE TIRES RAILWAY SPRINGS FORGINGS CASTINGS Manning, Maxwell & Moore (INCORPORATED) Machine Tools and Railway Supplies Owning and Operating THE SHAW ELECTRIC CRANE CO. Shaw Electric Traveling Cranes Shaw Wrecking Cranes THE ASHCROFT MFG. CO. Steam Pressure or Vacuum Gauges Tabor Steam Engine Indicators Edson Recording Gauges THE CONSOLIDATED SAFETY VALVE CO. Consolidated Pop Safety Valves THE HANCOCK INSPIRATOR CO. Hancock Inspirators Hancock Ejectors Hancock Valves THE HAYDEN & DERBY MFG. CO. Metropolitan Injectors H-D Ejectors 85-87-89 LIBERTY STREET, NEW YORK Thought It Was Steel, but It Wasn't 7 9 The Master Mechanic of a large Eastern Railway System recently received as a " sample " from a competitor of ours, a small section of Boiler Tube tagged — " Spellerized Steel." It was a rather worn-looking specimen, as the illustration par- tially indicates. (The holes shown were drilled by the chemist, but otherwise it is in the same condition as received.) It was shown to one of our representatives, and on examina- tion he was a little inclined to doubt whether it was " Spellerized i Steel," and sent it to the Mill for examination and analysis. A careful analysis indicated that the material was charcoal IRON and NOT STEEL. While the circumstances in this case are a little unusual, yet it is typical of the attitude which prevails in many instances. In other words, it is assumed (in many cases) that if a Boiler Tube rusts quickly, it is steel, and if it lasts any considerable length of time, it is iron. There is no basis of fact for such a presumption. We formerly manufactured both iron and steel Boiler Tubes ; becoming convinced, however, by the experience of ourselves and many others, that the steel Boiler Tube was the "MODERN BOILER TUBE," and the most economical tube, we abandoned the manufacture of iron tubes and are now confining our atten- tion in the Boiler Tube line to the steel tube. This action was not taken lightly nor without due reference to all known circumstances, and our actual knowledge of the goods, based on years of manufacturing experience. Many of the largest consumers have reduced their Boiler Tube expense by the use of the "MODERN BOILER TUBE." Do you feel that you can profitably afford to ignore their experience? NATIONAL TUBE COMPANY General Sales Offices, Frick Building, Pittsburgh, Pa. DISTRICT SALES OFFICES ATLANTA NEW ORLEANS PITTSBURGH ST. LOUIS CHICAGO NEW YORK PORTLAND SALT LAKE CITY DENVER PHILADELPHIA SAN FRANCISCO SEATTLE Export Representatives: U S. Steel Products Export Co., New York City 3 The Babcock & Wilcox Co, 85 Liberty Street, New York. flakers of BABCOCK & WILCOX Stirling, Rust, Water Tube Steam Boilers Steam Superheaters, Mechanical Stokers. Works : Bayonne, New Jersey. Barberton, Ohio* Tj CHIMNEY CONSTRUCTION COMPANY ll \HEWYOBK^ ] ^ BENNETT BLDG^/ CHIMNEYS. PERFORATED I RADIAL BRICK. I REINFORCED j I CONCRETE. I Main Office: BENNETT BUILDING, NEW YORK. BRANCHES: CHICAGO, PHILADELPHIA, BOSTON, ATLANTA, CLEVELAND, ST. LOUIS, DETROIT, PITTSBURG, KANSAS. Catalogue on application. 4 1 ■ 1 LIDGERWOOD HOISTING ENGINES STEAM AND ELECTRIC MORE THAN 300 STYLES AND SIZES TO SUIT ALL CONDITIONS ALL BUILT ON THE DUPLICATE PART SYSTEM OVER 32,000 STEAM AND ELEC- TRIC HOiSTS IN USE Send for Catalogs We Design and Manufacture DRYERS STANDARD AND SPECIAL FOR ALL KINDS OF MINERALS, GRAINS, Etc. USING DIRECT HEAT, INDIRECT HEAT, OR STEAM HEAT RUGGLES-COLES ENGINEERING CO. NEW YORK— CHICAGO 6 AIR POWER MACHINERY For Forty Years the World's Standard of Economy AIR AND GAS COMPRESSORS ROCK DRILLS HAMMER DRILLS ELECTRIC-AIR DRILLS PLUG DRILLS COAL MINING MACHINES STONE CHANNELERS ELECTRIC-AIR CHANNELERS PNEUMATIC PUMPS PNEUMATIC TOOLS CORE DRILLS Descriptive Literature Sent on Request INGERSOLL=RAND COMPANY NEW YORK LONDON OFFICES IN ALL PRINCIPAL CITIES OF THE WORLD New York Belting and Packing Co. LIMITED 91 AND 93 CHAMBERS STREET, N. Y. for more than sixty years manufacturers of high- grade mechanical rubber goods, including " 1846 " PARA BELTING AIR BRAKE, FIRE, GARDEN, STEAM, AND WATER HOSE, ETC. COBB'S PISTON ROD PACKING INDESTRUCTIBLE WHITE SHEET PACKING, ETC. ORIGINAL MANUFACTURERS OF INTERLOCKING RUBBER TILING Moulded Rubber Goods of Every Description THE JONES STOKER The ONLY system of mechanical stoking in which, the fuel supply and the air supply are automatically proportioned to each other and to varying loads by the steam pressure. THE ADVANTAGES OF SUCH AUTOMATIC REGULATION ARE OBVIOUS. THE Under=Feed Stoker Co. of America MARQUETTE BUILDING, CHICAGO Morse Twist Drill & Machine Co, New Bedford, Mass., U. S. A. MAKERS OF MORSE Arbors Center Keys Chucks Counterbores Countersinks Cutters Dies Drills Gauges Lathe Centers Machines Mandrels Metal Slitting Saws Mills Reamers Screw Plates Sleeves Sockets Taps Taper Pins Threading Tool Wrenches THE NORWALK AIR COMPRESSOR OF STANDARD PATTERN ^ is built with Tandem Compound Air Cylind- ers. Corliss Air valves on the intake cylinders insure small clearance spaces. The Intercooler between the cylinders saves power by remov- ing the heat of compres- sion before the work is done, not after, and the compressing is all done by a straight pull and push on a continu- ous piston rod. The Compressor is self-con- tained ; the repair bills are reduced to a minimum, and the machine is economical and efficient. Special machines for high pressures and for liquefying gases. Compound aad Triple Steam Ends. 4 catalog, explaining its many points of superiority, is sent free to business men and engineers who apply to THE NORWALK IRON WORKS CO., SOUTH NORWALK, CONN. 9 ESTABLISHED 1857 L LESGHEN & SONS ROPE GO. 920-932 NORTH FIRST STREET, ST, LOUIS, MO. WIRE ROPE AERIAL WIRE ROPE for . TRAMWAYS. MIMES, QUARRIES, single and double ELEVATORS, ETC. ROPE SYSTEMS. BRANCH OFFICES: NEW YORK 10 WM. SELLERS & CO. (INCORPORATED) PHILADELPHIA, PA. LABOR-SAVING MACHINE TOOLS Tool Grinders, Drill Grinders TRAVELING CRANES, JIB CRANES, SHAFTS PULLEYS, HANGERS, COUPLINGS, Etc. For Power Transmission HYDRAULIC TESTING MACHINES Sellers-Emery System IMPROVED INJECTORS FOR BOILERS TURNTABLES FOR LOCOMOTIVES AND CARS GEO.V.CRESSONCU, Moan Office amd Works, Allegheny Ave. west of Seventeenth St., Philadelphia, Pa. New York Office: 90 West St. Engineers, Founders, and MachinlstSc Manufacturers of POWER TRANSMITTING MACHINERY, CRUSHING ROLLS and JAW CRUSHERS, Builders of SPECIAL MACHINERY TO ORDER. 11 Pittsburgh Manufacturing Company ENGINEERS— FO UNDERS— MACHINISTS PITTSBURGH, PA. MANUFACTURERS BOILER AND STRUCTURAL RIVETS TIE RODS AND FOUNDATION BOLTS BRIDGE PINS AND FORGINGS COLUMN BASES FIRE HYDRANTS AND GATE VALVES SLUICE GATES DOMESTIC WATER-SUPPLY " REECO " RIDER HOT-AIR PUMPING ENGINES " REECO " ERICSSON HOT-AIR PUMPING ENGINES "REECO" ELECTRIC PUMPS New catalogue on application to nearest store RIDER-ERICSSON ENGINE CO. 35 Warren St., New York 239 & 241 Franklin St., Boston 17 W. Kinsie St., Chicago 40 North 7th St., Philadelfhia Engine and Turret LATHES with PATENT OR CONE PULLEY HEADSTOCK Sizes 14" to 48" swing The Lodge and Shipley Machine Tool Co. CINCINNATI, OHIO, U. S. A. 12 AMERICAN PIPE AND CONSTRUCTION CO. ENGINEERS AND CONTRACTORS MANUFACTURERS OF PHIPP ? S HYDRAULIC PIPE 112 NORTH BROAD STREET PHILADELPHIA CHAPMAN VALVE MFG. CO., WORKS AND MAIN OFFICE: INDIAN ORCHARD, MASS. BRANCH OFFICES: BOSTON, NEW YORK, PHILADELPHIA, BALTIMORE, ALLENTOWN, PA.; CHICAGO, ST. LOUIS, SAN FRAN- CISCO, LONDON, ENGLAND; PARIS, FRANCE; AND JOHANNESBURG, SOUTH AFRICA. VALVES MADE IN ALL SIZES AND FOR ALL PURPOSES AND PRESSURES. CORRESPONDENCE SOLICITED* 13 TO BIN BRONZE Trade Mark, "Registered in U. S. Patent Office " MOTOR BOAT SHAFTING ?SS?t. t SSi?te?tSj NON-CORROSI VE IN SEA WA TER. Can be forged at Cherry Red Heat. Tensile Strength equal to tliat of machinery steel Round, Square and Hexagon Rods for Studs, Bolts, Nuts, etc Rolled Sheets and Plates for Pump Linings, Condensers, Rudders, Center Boards, etc. Hull Plates for Yachts and Launches, Powder Press Plates, Boiler and Condenser Tubes. Pump Piston Rods. For tensile, torsional and cruising tests see descriptive pamphlet, furnished on application. THE ANSONIA BRASS AND COPPER CO., 99 John Street, New York, Sole Manufacturers Randolph-Clowes Co Waterbury, Conn. Brass and Copper Rolling Mills AND Tube Works. SEAMLESS BRASS and COPPER TUBES and SHELLS Up to 36 Inches Diameter. BOSTON BELTING- CO. MAKERS OF HIGH GRADE RUBBER BELTING for power transmission and conveying materials HOSE for water, steam, gas, air, suction, fire protection, etc. PACKINGS in great variety for rods, flanges and joints GASKETS, VALVES, RUBBER-COVERED ROLLERS and MECHANICAL RUBBER GOODS that are Superior in quality atisfactory in service Boston New York 256-260 Devonshire St. 100-102 Reade St. Buffalo 90 Pearl St. AMERICAN-BALL DUPLEX COMPOUND ENGINE AND DIRECT-CONNECTED GENERATOR. The latest develop- ment in practical steam-engineering. The highest econ- omy of steam with the simplest possi- ble construction. Complete electric and steam equipments fur" nished of our own manufacture. AMERICAN ENGINE CO., ^ew York GfSee-95 Liberty St. Bound Brook, H. J. PORTLAND ILAO CEMENT The U. S. government bought 4,500,000 barrels of '"Atlas " for use in the construction of the Panama Canal. The ATLAS Portland CEMENT Co. 30 BROAD STREET, NEW YORK Daily productive capacity over 50,000 barrels — the largest in the world ESTABLISHED 1856. HENRY MAURER & SON, MANUFACTURERS OF FIBE BRISK T T1LES. SLABS, GOPOLfl LI9IIH&S, Of All Shapes and Sizes. Office, 420 East 23d Street, Works, Maurer, N. J. NFW YflRl^ P. O., Telegraph, and R. R. Statiea.) IN d VV I V-/r\r\. 16 fCTIlff 7T 1 / V 7" i XI- y^ 7 - 7X7X REINFORCED CONCRETE CONSTRUCTION using a special corrugated iron ; attached to buildings in the ordinary way and plastered with Portland cement, making a light, strong, fire-proof construction for roofs, walls, floors, etc. THE BROWN HOISTING MACHINERY CO., Engineers, Designers, and Builders of Hoisting Machinery of Every Description, Main Office and Works, CLEVELAND, OHIO. Branch Offices, NEW YORK and PITTSBURG 17 BOOKS ON GAS TESTING, GAS ANALYSIS AND THE GAS ENGINE CLERK. THE GAS, PETROL, AND OIL ENGINE. Vol. I. General Principles of the Internal-combustion Engine, together with Historical Sketch. New Edition, Revised and Enlarged. 8vo, vi + 390 pages, 126 figures. Cloth, $4.00 nee. GILL. GAS AND FUEL ANALYSIS FOR ENGINEERS. A Compend for Those Interested in the Economical Application of Fuel. Fifth Edition, Revised. 12mo, vi+117 pages, 20 figures. Cloth, $1.25. HUTTON. THE GAS-ENGINE. Third Edition, Revised. 8vo, xx+562 pages, 241 figures. Cloth, $5.00. JONES. THE GAS-ENGINE. 8vo, ix + 447 pages, 142 figures. Cloth, $4.00. LEVIN. THE MODERN GAS-ENGINE AND THE GAS PRODUCER. Svo, xviii + 485 pages, 181 figures. Cloth, $4.00 net. MacFARLAND. STANDARD REDUCTION FACTORS FOR GASES. A Number of Tables Necessary for the Reduction of the Volume of Any Gas at Any Temperature, Pressure, and Degree of Saturation to its Equivalent Volume under Standard Con- ditions. Together with a Table for the Numerical Solution of Certain Exponential Equations. Svo, xi + 54 pages. Cloth, $1.50. MEHRTENS. GAS-ENGINE THEORY AND DESIGN. Large 12mo, v + 256 pages, 241 figures. Cloth, $2.50. STONE. PRACTICAL TESTING OF GAS AND GAS METERS. Svo, x + 337 pages, 51 figures. Cloth, $3.50. JOHN WILEY & SONS 43 and 45 East 19th Street, New York City London, CHAPMAN & HALL, Ltd. Montreal, Can., RENOUF PUB. CO. 18 Robert W. Hunt, Jno. J. Cone, Jas. C. Hallsted, D. W. McNaugher ROBERT W. HUNT & CO., ENGINEERS Bureau of Inspection, Tests and Consultation NEW YORK, CHICAGO, PITTSBURG, ST. LOUIS, 90 West St. 1121 The Rookery. Monongahela Bank Bldg. Syndicate Trust Bldg. LONDON, SAN FRANCISCO, MONTREAL, MEXICO CITY, Cannon St., Norfolk House. 425 Washington St. Canadian Ex. Bldg. 20 San Francisco Bldg. CONSULTING, DESIGNING AND SUPERVISING ENGINEERS ON ALL ENGINEERING MATTERS Inspection of All Materials of Construction at Points of Manufacture RESIDENT INSPECTORS IN ALL INDUSTRIAL CENTERS Chemical and Physical Laboratories REPORTS ON PROPERTIES AND PROCESSES FOR TRAIN SHEDS, FERRY HOUSES, PIERS, POWER HOUSES, MOTOR FACTORIES, MACHINE SHOPS, GAS PLANTS AND SIMILAR BUILD- INGS SUBJECT TO EXCEPTIONAL STRAIN AND EXPOSED TO EX- TRAORDINARY STRESSES DUE TO OCCUPANCY AND ENVIRONMENT USE SOLIDWIREGLASS MADE BY THE CONTINUOUS PROCESS, TO IMMEDIATE AND PERMA- NENT ADVANTAGE IT POSSESSES GREATER STRENGTH THAN ANY OTHER MAKE AND WHEN PROPERLY GLAZED, STANDS AGAINST FIRE AND WEATHER. ^M MM Pennsylvania Building YI f\/ A MIiA Philadelphia qI im vr\ii|ir\ I RE ML kSSWQ 100 Broadway, New York 19 KEUFFEL & ESSER CO. 127 FULTON ST., N. Y. General Offices and Factories, HOBOKEN, N. J. CHICAGO ST. LOUIS — SAN FRANCISCO — MONTREAL DRAWING MATERIALS. MATHEMATICAL AND SURVEYING iNSTRUMENTS. MEASURING TAPES Our Paragon Drawing Instruments enjoy an excellent and wide leputation. They are of the most precise workmanship, the finest finish, the most practical design, z/nd are made in the greatest variety. We also h ave Key , Excelsior and other brands of instruments. We carry the largest and most complete assortment of Drawing Papers, Tracing Cloths and Papers, Blueprint, Blackprintand Brown- print Papers, Profile Papers. K & E Measuring Tapes, Steel, Metallic. Linen. Most accurate. Best quality. Largest assortment. We make the greatest variety of engine-divided Slide Rules, and call especial attention to our Patented Adjustment, which insures permanent, smooth work- ing of the slide. Some of our other well-known cal- culating instruments are the Reckoning Machine, Fuller's Slide Rule,Thacher's Calculating Instrument, Sperry's Pocket Calculator, etc. Our complete (550 page) catalogue on request