^57 .56. opy 1 The Ohio State University Bulletin Volume XXII MAY, 1918 Number 28 EFFECT OF GAS PRESSURE ON Natural Gas Cooking Operations in the Home BASED ON / — .^ ^ A TESTS MADE IN THE LABORATORY OF THE DEPARTMENT OF HOME ECONOMICS THE OHIO STATE UNIVERSITY Columbus. Ohio Under the Direction of EDNA NOBLE WHITE, Head of Department of Home Economics GRACE LINDER, Instructor in Home Economics AND SAMUEL S. WYER, Consulting Engineer. Columbus. Ohio PUBLISHED BY THE UNIVERSITY AT COLUMBUS Entered as second-class matter November 17, 1905, at the postofBce at Columbus, Ohio under Act of Congress, July 16, 1894 INTRODUCTION The determination of "what is usable natural gas pressure for cooking service" has long been desirable. Since more than 36 per cent of all of the natural gas consumers in the United States live in Ohio, and 73 per cent of Ohio's population are dependent on natural gas for their cooking service, it became evident that the problem had a vital relation to the homes of the State, and that the Home Economics Department should undertake to obtain accurate data to answer this much discussed and little understood question. The primary object of the tests was to duplicate household operations rather than fancy laboratory conditions. Although a water calorimeter, such as described in Vol, 1, page 699, of the Pro- ceedings of the American Gas Institute for 1906, would give a slightly higher efficiency for the burner, we thought it fairer to measure the eflficiency with an ordinary cooking vessel rather than with the more refined calorimeter, which would be of no interest to the gas user. We believe that utility or usability may be of more importance than mere efficiency; tests were therefore made to de- termine exactly what results could be obtained with ordinary kitchen utensils, from the very lowest to the highest pressures that might be found in a natural gas distributing plant. The experimental results obtained are given in Part 1, pages 3 to 17. The conclusions to be drawn from the tests are given on pages 18 and 19. Some of the fundamental principles that must be understood to secure a proper conception of the natural gas pres- sure question are given in Part II, pages 20 to 27. The routine work of the tests, under constant supervision, was carried on by the Misses Biebricher, Erskine, Kirkpatrick, Nolan and Steiger, members of the Department's senior class. In conclusion we wish to emphasize that the tests were made to determine what were usable natural gas pressures and not rel- ative merits of particular stoves. Columbus, Ohio May 9, 1918. *•••* - ^^ ^ f^^^ TABLE OF CONTENTS PART I EXPERIMENTAL DATA TO DETERMINE EFFECT OF PRES- SURE ON NATURAL GAS COOKING OPERATIONS Section Page 1. Description of Apparatus 3 2. Importance of Vessel Position 3 3. Efficiencies at Various Pressures 6 4. Boiling Potatoes at Various Pressures , 12 5. Frying Potatoes at Various Pressures '. 12 6. Cooking Meat at Low Pressures 12 7. Baking Tests £|t Low Pressures 13 8. Accuracy of Meter Registration at Low and Various Gas Pressures 14 9. Conclusions 18 PART II FUNDAMENTAL PRINCIPLES UNDERLYING NATURAL GAS PRESSURE QUESTION Section Page 10. Definition of "Natural Gas" 20 11. What Makes Gas Pressure 20 12. Gage Pressure 20 13. Atmospheric Pressure 21 14. Barometric Changes Make More Difference on Total Pressure Than Gage Pressure Variation 21 15. Absolute Pressure .., 21 16. Differential Pressure 22 17. What Makes Gas Flqw? 23 18. Effect of Pressure on Gas Volume ^ 24 19. Effect of Temperature on Gas Volume 24 20. Standard Conditions 24 21. Heat Unit 24 22. Heating Value 25 23. Effect of Pressure or Temperature Changes on Heating Value of Gas.... 25 24. Combustion of Natural Gas 26 25. Action of Gas Mixer 26 26. Efficiency 27 27. Efficacy 27 28. Cooking and Heating Distinguished 27 LIST OF ILLUSTRATIONS Fig. Page 1. Diagram of Apparatus Used in Cooking Tests 3 2. Photograph of Apparatus Used in Cooking Tests 4 3. Photograph of Drilled Burner 5 4. Photograph of Slotted Burner ^ 5 5. Curves Showing Gas Required to Boil Potatoes at Various Pressures.. 7 6. Curves Showing Gas Required to Fry Potatoes at Various Pressures.. 8 7. Curves Showing Variation in Time Required to Boil Potatoes at Vari- ous Pressures 9 8. Curves Showing Variation in Time Required to Fry Potatoes at Vari- ous Pressures 10 9. Curves Showing Efficiencies at Various Pressures 11 10. Diagram Showing Relation of Atmospheric and Gage Pressure 21 11. Curve Showing Effect of Pressure on Gas Volume 22 12. Curve Showing Mean Monthly Temperatures of Natural Gas 23 13. Diagram Showing Construction of Ordinary Gas Mixer 26 14. Diagram Showing Construction of Gas Mixer with Adjustable Spud.... 27 PART I EXPERIMENTAL DATA TO DETERMINE EFFECT OF PRES- SURE ON NATURAL GAS COOKING OPERATIONS §1. Description of Apparatus. The apparatus used in the tests is shown in Figures 1 and 2. A 10 cu. ft. meter prover is shown at the right. The pressures were increased by placing weights on top of the meter prover, as shown. The gas from a service line was passed into the meter prover bell and the weights and counter weights were then adjusted to give the desired pressure. FIGURE I DIAGRAM OF APPARATUS USED COOKING Bi/rner The gas was measured in an ordinary domestic natural gas mjeter. This had a differential pressure gage attached to the top, as shown, to indicate the pressure drop over the meter, or, in other words, the amouHt of gas pressure necessary to operate the meter, this was found to be .1 inch of water pressure. The pressure at the cooking fixtures was determined by the U-tube pressure gage, and measured in ounces per square inch by means of a scale grad- uated in ounces. Referring to Fig. 2, the stove at the extreme left is a natural gas range, with adjustable spud similar to the one shown in Fig. 14. The stove in the middle is a range designed for manufactured gas, with a non-adjustable spud, having a No. 47 orifice, similar to that shown in Fig. 13. The hot plate at the right is simply an ordinary natural gas hot plate with a non-adjustable spud, similar to that shown in Fig. 13. §2. Importance of Vessel Position. For cooking operations it is only the tip of the flame that can be used for effective service. If the flame is short and the vessel FIG. 2 PHOTOGRAPH OF APPARATUS USED IN COOKING TESTS FIG. 3 PHOTOGRAPH OF DRILLED BURNER WITH NAIL OR WIRE INSERTS TO SUPPORT COOKING VESSEL FOR LOW PRESSURE NATURAL GAS SERVICE. FIG. 4 PHOTOGRAPH OF SLOTTED BURNER WITH THREE PIECES OF SHEET IRON FOR SUPPORTING COOK- ING VESSEL FOR LOW PRESSURE NATURAL GAS SERVICE. is so far away that the hot point of the flame does not come close to the vessel, satisfactory results cannot be obtained. If the flame is very long in order to reach the high vessel, the stove will be wasteful in the use of gas. The following experiment brings out this feature in a rather startling manner. This consisted merely in placing a standard granite-ware vessel containing 7 lbs. of water on top of each of the three stoves as shown, and with .8 oz. pressure, noting the length of time required to bring the water to a vigorous boil, and the gas consumption necessary to accomplish this. The results were as follows : Natural Manufactured Hot Gas Range Gas Range flate Vessel distance, inches 2.1 1.8 1.5 Length of flame, inches .6 .6 .3 Cu. ft. of gas _ 6.9 3.6 3.9 Time in minutes 47 16 49 In order to bring the vessel to the best operating position for short flames all that is necessary is some device that will hold the vessel the correct distance from the burner. With the drilled type of burner this can be easily accomplished by removing the stove top and inserting three nails or pieces of wire, as shown in Fig. 3, and then placing the vessel on the top of these. With the slotted type of burner, remove the stove top and simply insert three pieces of sheet iron or heavy tin, as shown in Fig. 4, and then place the vessel on the top of these. This is the only change necessary in order to secure satisfactory cooking results with the ordinary stove with low pressures and the resulting short flame lengths. With low pressures, we found that no perceptible change could be made in the combustion conditions by attempting to adjust the air shutter. That is, entirely satisfactory results were obtained with the air shutter wide open, without any adjustment whatsoever. §3. Efficiencies at Various Pressures. In order to determine the efl[iciencies of the three stoves at various pressures, a granite-ware kettle — having a diameter of 8I/2 in. and height of 6 in., and of the form shown in Fig. 2 — containing 6 lbs. of water was heated, and the number of cu. ft. of gas required, to raise this water to 200 degrees F. was noted. The heating value* of the gas was determined in a gas calorimeter and the gas used m these tests averaged 1,000 B. t. u. per cu. ft. Since the B. t. u. is merely the amount of heat required to raise one lb. of water one degree F., multiplying the number of pounds of water by the total rise in temperature would give the number of heat units actually delivered to the cooking vessel. This figure in turn divided by the number of heat units in the gas used in heat- ing the water will represent the efficiency, as defined in Sec. 26. The efficiency tests of the three types of stoves, at the various pressures, are tabulated in Table I, page 15 and shown in graphical form in Fig. 9, page 11. FIGURE 5 CURVES SHOWING AMOUNT OF GAS REQUIRED TO BOIL 2 LBS. OF OLD UNREELED POTATOES ON THREE TYPES OF GAS STOVES AT VARIOUS PRESSURES /O 6 I 2 O ^^^y>^ ^^^^^ ^,01^'''^ / X X / / > r / / / _A— ■ ■ AM7iy/?AL OAS/7AA/C ~F / i I I A r """"•-"-^ / Y J \ / h V— M/iA/t/MC70'/^£/^ &A5 /?AA/6£ \ /. y \ ^^,— «'^' // \ ^^^ »*" ? \ ^^,*-^' /J > _^ • • f! 1 1 -••—"—' \ 1 \ \ 1 \ \ 1 V — /-/OTPIAT^ \ 1 N '^^ ^"^ •^^ \ 1 "---. .----' "--^ > ^-^, .--- ^-.. 1 — (9 .2 .4- .e .8 / /-^ 2 3 GAS P/?£5S(yj^£ /A/ OZ. /^£/? S(p. //V 4- 3 8 FIGURE 6 CURVES SHOWING AMOUNT OF GAS REQUIRED TO FRY 2 LBS. OF OLD RAW THINLY SLICED POTATOES ON THREE TYPES OF GAS STOVES AT VARIOUS PRESSURES /u 9 8 7 o ^^^^^^ ' — ' ^^^00""''''^ "^'"^ J 1 1 nyiA/0^~~~<^^^ S X . , X /^ \ > [ / / % / ¥ \ / ^ i. > ^^^ • ^^"^ • ^^*^ ^^^•^ 1 A % \ /^ \ ^ ^^*»^ ^ 1 ,.> ' \ ) \ ^* ^ ) / \ ^* X"*"*^ ' ' M^M/rA^r///?FD 1 ti^ 7 GAS /?AN6£ f k .■^ / / \ *■*■*-" "i- ' i % \ ^^^ .r ' \ ^^ ***' --HOTPlA/t ^ 1 ^ .*- ^ 1 / ''^ ' / / n 1 Q .2 .^ .e .8 / /.5 e 3 4- eA5 P/?£S5iy/?£ /A/ OZ. P£/? S(p. /M s FIGURE 7 CURVES SHOWING VARIATION IN TIME REQUIRED TO BOIL 2 LBS. OF OLD UNREELED POTATOES ON THREE TYPES OF GAS STOVES AT VARIOUS PRESSURES /oo 90 80 70 60 I \ SO 20 /O , \ — 1 \ ■' \ 1 \ 1 ft 8 ft- < — Har /^/-Aiiz 1 I V \ \ X \ L ^ /w^TOHiAL 1 \ f C7A6 > /rANac \ > ^. I X. '-t \ 1 \ ^v ^-'*/ •c-- . / 1 \ _!i*--=> V i—/ \ """"■ r vs ^y V \ », vr / \ x ^ N f V -^•^^^^ "^ ^^^mmm ^^ N ^^ 4^/IA'6/ry^/c//r- CU (p/ij /l>-l/vcr/:. 1 O .i ^ e d / /.3 2 s? 6A5 Pf?E55C//?£ //V OZ. p'e/? SQ. /N. to FIGURE 8 CURVES SHOWING VARIATION IN TIME REQUIRED TO FRY 2 LBS. OF OLD RAW THINLY SLICED POTATOES ON THREE TYPES OF GAS STOVES AT VARIOUS PRESSURES 40 30 I I I 20 /O ^N i \. IT- " -//OT f^Ly^/£: ^ V \ ^^00"'^ i^ k y "•^•■fcJ C-- ^**-^ ^^..^i*-**""'^ '•««. \ A ••"••" ■*«<«*-—._, \ ,— **''5' ^^^^^^^^^ • ^""^ *--—•-. T ' //iTC^/?A ■^>i <''' -^ A^ / L ■^ ^' "■ AZtj/runnt^/ unz-L^ <>/ 1 iVOL \ z 4 e e / /.s 2 3 6AS P^£55U/?£ //^ OZ. P£/? SQ. //V. 11 FIGURE 9 CURVES SHOWING EFFICIENCIES OF THREE TYPES OF GAS STOVES AT VARIOUS PRESSURES -/oo 90 %70 I k \60 50 k I I \20 40 10 ■0 *** ^ y \ . V .- — ff07 t-i^^^jL. V ,. jy/y^/vu^/Hc/u/ycu—y i\ \ * \ 1 c^/AO nMjs/ac ■ 1 V \\ / \ / \ \ / V. •^-^. / \ V,-' "^^ > \/ \ i ^« / ^•^ "^•w-' \ I - \ >^.^ \ A., \ ^^^^ ^u y ^^. • y -^ \ P^' ^ ^.y" \ y \ * \ 'Jf?AL- _--^^^>^^ — (^ ^ .2 .^ .e .s / /.s 2 3 ^ OAS /=>/?£5SC//?£ /A/ OZ. P£/? S s, / \ > / \ V Sfc^ / N 4cP 36 52 28 24 20 /S /2 ^V \ / f X < ^ "^ ^ /9/7 obtained only by sacrificing pressure. For this reason, it is a physi- cal impossibility to maintain uniform pressure conditions and at the same time have gas flow through the lines. 24 §18. El£Fect of Pressure on Gas Volume. For practical purposes, at a given constant temperature the volume of natural gas is inversely proportional to the absolute pressure — see Sec. 15 — to which the gas is subjected. That is, with a given mass of gas, if you double the absolute pressure you reduce the volume one-half, or if you double the space in which a given mass can expand you reduce the absolute pressure one-half. This is known as Boyle's Law. The small change in volume due to variation in gage pressure is shown in Fig. 11, and the table in Sec. 23. §19. EfiFect of Temperature on Gas Volume. Natural gas expands approximately 1 per cent in volume for each 5 degrees Fahrenheit increase in temperature, and contracts 1 per cent in volume for each 5 degrees Fahrenheit decrease in temperature. The variation in mean monthly temperature of nat- ural gas at Columbus, Ohio, is shown in Fig. 12. The variation in temperature of natural gas in the underground mains makes more difference in the heating value than the varia- tion in gage pressure. The maximum fluctuation in temperature producing a difference in heating value of about 5 per cent, while the maximum fluctuation in pressure produces a difference in heat- ing value of less than 4 per cent. Furthermore, these variations work in opposite directions. That is, in winter time when the pres- sure is low, therefore tending to decrease the heating value, the temperature is low, tending to increase the heating value. This increase due to low temperature will always be more than the de- crease due to low pressure. §20. Standard Conditions. Since the volume of a gas varies with the temperature and pressure, in order to secure comparable results in gas calculations, and the establishment of standards, a standard condition is neces- sary. This is usually taken at 32 degrees Fahrenheit and a pres- sure of 29.90 inches of mercury. §21. Heat Unit. The unit quantity of heat, or the heat unit, is the quantity of heat required to raise the temperature of a unit weight of water one degree. Different kinds of units in use are as follows: The British Thermal Unit — B.t.u. — is universally used in America in engineering work. The calorie is universally used in food problems ; where used elsewhere it has been customary to use the expression "large calorie" to distinguish it from the small calorie. The gramme calorie, or small calorie, is universally used in scientific work. British Thermal Unit Abbreviated B.t.u., is the heat required to raise one pound of water one degree Fahrenheit. 25 Calorie This is the amount of heat required to raise one kilogram of water one degree Centigrade. Gramme Calorie This is the amount of heat required to raise one gramme of water from zero Centigrade to 1 degree Centigi'ade. The arithmetical relation of these three units is as follows : B. t. u. 1. 3.9682 0.003968 Large Calorie 0.252 1 0.001 Gramme Calorie 252 1 000 1 §22. Heating Value. This is the number of heat units that are evolved by the com- bustion of a unit weight or volume of fuel. The tei*ms "calorific value," "calorific power," "heating power," "thermal value," and "heat of combustion" are frequently applied to the same phenomenon. §23. Effect of Pressure or Temperature Changes on Heating Value of Gas. These will produce changes in volume, but will neither destroy nor create any heat units, and hence will neither increase nor de- crease the total number of heat units contained in the gas. How- ever, the volumetric changes will always alter the distribution of the total number of heat units, as follows: Gage Pressure Above Atmosphere 8 oz. 7 6 5 4 3 2 1 Gas Temperature Fahrenheit 65 60 55 50 45 40 35 Relative B. t. u. 1034 1030 1026 1022 1017 1013 1009 1005 1000 Relative B. t.u. 970 980 990 1000 1010 1020 1030 Relative Per cent. 103.4% 103. 102.6 102.2 101.7 101.3 100.9 100.5 100. Relative Per cent. 97 % 98 99 100 101 102 103 26 §24. Combustion of NatursJ Gas. The combustible constituents of natural gas are made up of combinations of the elements carbon and hydrogen. When natural gas is burned so as to secure perfect combustion only carbon dioxide and water vapor are formed. That is, the carbon of the gas unites with the oxygen of the air forming carbon dioxide and the hydro- gen of the gas unites with the oxygen of the air forming water vapor. The water vapor, of course, will condense when cooled. This water vapor does not come from the gas, but is created and formed by the chemical action of the hydrogen in the gas and the oxygen in the air. Each cubic foot of natural gas burned requires approximately 91/2 cu. ft. of air, forming 10 V2 cu. ft. of combustion products, which are made up of 2 cu. ft. of steam, 1 cu. ft. of carbon dioxide, and 71/2 cu. ft. of nitrogen, all thoroughly diffused through each other. FIGURE 13 DIAGRAM SHOWING CONSTRUCTION OF ORDINARY GAS MIXER ^ - • -\ (345 The combustion of 1,000 cu. ft. of natural gas will form 2,000 cu. ft. of water vapor or steam, and this when condensed will make approximately 10 1/2 gallons of water. This is not peculiar to natural gas, but is true of all gases containing hydrocarbon com- pounds. 1,000 cu. ft. of manufactured gas will form about one- half the water vapor produced by the combustion of 1,000 cu. ft. of natural gas. It is this water vapor that causes the bakers and broilers of stoves to rust, and where gas is used in open fires with- out flues, or for lighting, makes the walls and windows sweat and glued furniture open up. If the combustion is not perfect, then carbon monoxide, which is a deadly poison, may be formed. The toxic action of this is so marked that 1/10 of one per cent, is enough to produce fatal results. This is especially likely to be formed when a flame is suddenly impinged on a cold surface, as for instance the first few seconds operation of an instantaneous hot water heater. §25. Action of Gas Mixer. As stated in the preceding section, about 9I/2 cu. ft. of air must be mixed with each cu. ft. of natural gas in order to secure perfect combustion. In order to accomplish this the gas at a 27 FIGURE 14 DIAGRAM SHOWING CONSTRUCTION OF GAS MIXER WITH ADJUSTABLE SPUD •VM-'/////M pressure above atmospheric air is forced through a small orifice by the gage pressure in the gas pipe, and thus acquires a relatively high velocity in passing through the small opening, as shown in Figures 13 and 14. In this way an aspirating action is produced around the orifice and this draws atmospheric air from the room in so that it will mingle with the gas. A gas mixer is therefore in effect merely a small air injector. The mixer shown in Fig. 13 is the one most generally used, and has no adjustment for the gas. The mixer shown in Fig. 14 has a stationary cone and by turning the spud, with a wrench on the hexagonal head of the spud, the effective area of the orifice may be made larger or smaller, thus changing the velocity of the gas, and, therefore, its aspirating action. We did not run any tests to determine the relative merits of the two types of mixers. §26. Efficiency. The term "efficiency" which has become a hackneyed one on accounl; of its misuse, means the ratio between input and output. In other words, the percentage of input energy that can be ac- counted for on the output side of the device. §27. Efficacy. This is the power to produce an intended effect, and is en- tirely separate and distinct from the efficiency of the process. For instance, a gas burner may be efficient and yet not be effective. On the other hand it may be able to produce results, that is secure efficacy, with very low efficiency. §28. Cooking emd Heating Distinguished. In a heating operation it is merely necessary to secure perfect combustion in the heating device, because in so doing all of the available heat in the gas can be utilized. In cooking it is not only desirable to secure perfect combustion, but absolutely necessary to direct the heat to a particular place and sometimes at a particular time. It is for this reason that gas cooking operations are more susceptible to changed pressure conditions than heating operations. It may not be amiss to emphasize that the time element in many cooking operations is of much more importance than in- tensity. \ LIBRARY OF CONGRESS 0C14 486 559 5 LIBRARY OF CONGRESS 014 486 559 5