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"- '■^^0^' :'S^i^- '^o'f i<^^^-. ^t^rs'i' -^M^^^\ ^^A^ ■o"- -oV ^°-^^., V . qV 0^ t-'A!" « C" * ^'^ c""", ^^ r.-^ . ^ ' . , -^^ ■o\.i^;^*, °o >" .'^x>."'-t, c°\c:?;^' '°o .-j^-" . A^^ . ".%: ^*" ^.^9^' O, * o „ ' ^0 -2.^ .0-., "^^ "''j 2.* «> ^ "oi ,^A^^ ^- • .^" V 4^ ', ■-or ^0^';^ 0^ ^°-u.. <^^ * o V ¥•. v-^ ^°-n^. "^-^ ' ,•0 ' -■- ^%^'i' ^^ ,-5-' ^^^°« ^°-U^. '.- ,<>5°-*v JvO-^i. IC ^°''° Bureau of Mines Information Circular/1985 Mining Health and Safety In-House and Contract Research in Fiscal Year 1985 By Staff, Bureau of Mines UNITED STATES DEPARTMENT OF THE INTERIOR 751 ijAlAtt^d Sia-te.^ £>ur^<^tA o-f V\/\ineLs2? Information Circular 9010 w Mining Health and Safety In-House and Contract Research in Fiscal Year 1985 By Staff, Bureau of Mines UNITED STATES DEPARTMENT OF THE INTERIOR Donald Paul Model, Secretary BUREAU OF MINES Robert C. Morton, Director mess^smmmmmm ^Di Library of Congress Cataloging in Publication Data: United States. Bureau of Mines. Mining health and safety in-house and contract research in fiscal year 1985. (Information circular ; 9010) Supt. of Docs, no.: I 28.27:9010. 1, Mine safety— Research— United States. 2. Miners— Diseases and hygiene— Research— United States. I. Title. 11, Series: Information circular (United States. Bureau of Mines) ; 9010. TN295.U4 622s [622*. 8'0720731 84-600391 CONTENTS c Page Abstract I Introduction 1 Program outline 2 Part 1. — In-house research 2 Health 2 Respirable dust 2 Control of dust formation 2 Control of generated dust 3 >- Dust instrumentation and measurement 4 ^ Radiation hazards 4 Control of radiation hazards 4 Radiation instrumentation and measurement 4 Noise control 4 <;i^ Industrial hygiene (toxic substances) 5 ^--- Toxic gases and materials 5 '<: Diesel engine and alternative power sources 5 Ventilation 6 Safety 6 Fire and explosion prevention 6 Prevention and detection 6 Ignition control and suppression technology 6 Propagation and extinguishment 7 Methane control 7 Fundamental factors 8 Control during mining 8 Ground control 8 Mine design and development 8 Hazard detection and monitoring systems 10 Roof support systems 10 Safe support installation 12 Waste stability 12 Industrial-type hazards 13 Electrical 13 Illuminat ion 13 Mine communications and monitoring 14 Human factors 14 Mine equipment safety 15 y^ Haulage and materials handling 15 "^ Postdisaster 16 ' Survival 16 ^ Communications 16 » Rescue and mine recovery 16 -^ Explosives 16 Systems engineering 17 vO Systems analysis 17 "^ Test facilities 17 V Assistance with program management 18 ^^ \ ii CONTENTS — Continued Page Part 2. — Contract research , Health Respirable dust Noise control Industrial hygiene (toxic substances)..... Ventilation Safety , Ground Control Mine design and development Hazard detection and monitoring systems, Waste stability 18 18 18 18 19 19 19 19 19 19 19 UNIT OF MEASURE ABBREVIATIONS USED IN THIS REPORT m meter pet percent MINING HEALTH AND SAFETY IN-HOUSE AND CONTRACT RESEARCH IN FISCAL YEAR 1985 By Staff, Bureau of Mines ABSTRACT This publication summarizes the research (in-house and contract proj- ects) programmed by the Bureau of Mines for fiscal year 1985 (October 1, 1984-September 30, 1985) under its Health and Safety Technology Program. The objective of these projects is to provide an ordered and sequenced advance toward the Bureau's overall goal of providing the systems tech- nology required to create a more healthful and safer working environment for the Nation's mining and minerals processing workers. INTRODUCTION The Bureau of Mines conducts a balanced, continuing in-house research and development program to accelerate systematic improvements in health and safety conditions in U.S. mines. Part 1 of this report outlines the Bureau's present in-house effort to all interested parties; in particu- lar, potential contractors can refer to it when submitting USP's (un- solicited proposals) , thus avoiding proposing research that duplicates work being performed by the Bureau. Part 2 outlines the Bureau's cur- rent projected contract research needs. Contracts for the Health and Safety Technology Program will be awarded in strict accordance with Federal Procurement Regulations. Availability of requests for proposals (RFP's) will be formally advertised in the Commerce Business Daily. No additional information will be supplied on these projects until after the RFP's are made available and then only in strict accordance with prescribed procedures. This document is not in- tended to solicit proposals from the contracting community. All USP's whose content reflects the objective(s) of the proposed projects listed herein will be returned without formal review. PROGRAM OUTLINE The objective of the Health and Safety Technology Program is to protect the health and safety of mining and minerals processing workers while ensuring that newly developed technology incorporates health and safety criteria. In achieving this objective, four fundamental and com- plementary requirements must be consid- ered by the research program: 1« Contributing to the viability of a basic industry. 2. Sustaining productivity, 3. Allowing for a return on capital investment. 4. Providing material the public. and energy to The Health and Safety Technology Pro- gram is divided into 12 subprogram areas as shown: Health Respirable Dust Radiation Hazards Noise Control Industrial Hygiene Ventilation Safety Fire and Explosion Prevention Methane Control Ground Control Industrial-Type Hazards Postdisaster Explosives Systems Engineering Since mining and minerals processing involve a highly integrated and inter- related set of functions, the program has been divided into a set of interrelated subprograms, each with goals that will provide systems technology solutions to the problems within the framework, of these fundamental requirements. The objectives of these subprograms are described in the following pages, followed by the planned projects and their corresponding descriptions. The aggregate value of the planned in-house projects is approximately $25.5 million, and that of the anticipated contracts is $1.8 million. PART 1.— IN-HOUSE RESEARCH HEALTH Control of Dust Formation Respirable Dust Program Objectives : To investigate ba- sic dust control technologies and con- cepts aimed at both preventing the forma- tion of respirable dust and controlling the airborne dust generated during the mining cycle. To provide new and im- proved technology for measuring and con- trolling airborne respirable dust at lev- els that meet or are below standards set by the Federal law for all mining and mineral processing operations. 1. Define the Empirical Relationship Between Cutting Parameters, Dust Generation, and Cutting Forces for Coal and Rock Objective : To conduct basic studies to determine the relationships between forces, energy, primary dust generation, and cutting parameters for coal type, bit geometry, and bit usagQ,, and estab- lish a generic mathematical model to optimize cutting systems for minimum dust generation. To install a prototype continuous miner cutting drum In a test facility to evaluate a linear depth of cut design. This Is a continuation of an ongoing project. 2. Fundamentals of Dust Formation and Entralnment Objective ; To initiate laboratory studies to define the basic parameters of coal and quartz during breakage and how the parameters affect the formation and entralnment of airborne respirable dust. This is a continuation of an ongoing project. 3. Study of Coal Dust Wettability Objective : To determine the critical performance parameters of surfactants for coal wetting and define the characteris- tics of a universal surfactant. To in- vestigate the effects of coal surface chemistry on wettability. This is a con- tinuation of an ongoing project. 4. Mine Inspection Data Analysis System Objective ; To conduct a statistical analysis of available dust exposure data and complete the development of the ex- posure index that will aid the Mine Safe- ty and Health Administration (MSHA) in determining its future Inspection and sampling strategy. To expand this analy- sis to Involve other airborne contami- nants. This is a continuation of an ongoing project. Control of Generated Dust 5. Determination of the Extrinsic Parameters Governing the Quartz Exposure of Coal Mine Workers Objective ; To identify the specific dust sources in both underground and sur- face operations to direct control tech- nology concepts. Emphasis is on sources that generate more than 5 pet quartz in the mine atmosphere. To determine if op- erations are expected to operate under more stringent standards due to silica dust for the life of the operation or whether this condition will vary. This is a continuation of an ongoing project. 6. Behavior and Transport of Silica Dust in Room and Pillar Mining Operations Objective : To study the ventilation patterns and airflow characteristics at room and pillar operations and determine their effect on the behavior and trans- port of silica dust. To identify speci- fic areas where silica dust behaves dif- ferently from coal dust and determine how dust control practices need to be modi- fied to compensate for these differences. This is a continuation of an ongoing project. 7. Investigation of Quartz Dust Generation During the Removal of Overburden Material at Surface Coal Mines Objective ; To identify and quantify silica dust sources at surface coal oper- ations with special emphasis on sources governing the dust exposure of hlghwall drill operations. This is a continuation of an ongoing project. 8. Identification and Study of the Elemental Sources and Behavior of Respirable Dust as It Relates to Longwall Dust Control Objective; To identify and character- ize the sources and behavior of respira- ble dust in longwall mining operations and to evaluate dust control concepts. Quantify the effectiveness of longwall dust control measures including dust suppression techniques , as well as ad- ministrative procedures as they affect the dust exposure of the face workers. This is a continuation of an ongoing project. 9. Define and Characterize Sources of Mill Dust and Its Control Objective : To conduct studies to iden- tify and control dust sources and genera- tion In mineral processing plants and mills. Complete the evaluation of the new concept vacuum nozzle fill method for packaging mineral ores with high silica content. This is a continuation of an ongoing project. Dust Instrumentation and Measurement 10. Study of Resplrable Dust Monitoring Strategies and Evaluation of Dust Measurement Concepts Objective : To evaluate the perform- ance of real-time, continuous reading dust monitors for research and for en- forcement use. Instruments include the Tapered Element Oscillating Microbalance and light-scattering optical instruments. Continue development of a monitoring strategy for controlling resplrable coal mine dust that uses real-time monitoring instruments. This is a continuation of an ongoing project. 1 i. Determination of Silica Particle Size Distribution in Resplrable Mine Dust Samples Objective ; To determine the size dis- tribution of mineral particulates col- lected from underground coal mines by scanning electron microscope (SEM) image analysis with special emphasis on size of silica particulates as related to the various coal seams. To initiate similar analysis of hardrock mining operations. This is a continuation of an ongoing project. Radiation Hazards Program Objective ; To advance the state of measurement and control technol- ogy for protection of miners from expo- sure to radon and radon daughters and other nuclear radiation hazards in ura- nium and other mines. Control of Radiation Hazards 1 . Radon Control Technology Objective ; To define and investigate the parameters that influence the release of radon from radium-bearing ores, and develop a computer model of the release of radon into the mine atmosphere consid- ering ventilation pressures, mining ac- tivities, and inactive mines. This is a continuation of an ongoing project. Radiation Instrumentation and Measurement 2. Personal Exposure Measurement Technology Objective ; To complete the use of pas- sive alpha detectors for radon measure- ments and study methods for measuring long-lived alpha emitters. To determine physical characteristics of radon daugh- ters in mine atmospheres. To continue to evaluate the accuracy and reliability of emerging radiation measurement tech- nology. This is a continuation of an ongoing project. Noise Control Program Objectives: To reduce mine worker overexposure to noise by conduct- ing research in noise source identifica- tion, noise control technology, and hear- ing protector research. 1. Hearing Protector Research Objective; To determine the actual protection provided by hearing protectors under working conditions in the mining environment. To complete the development of a two-microphone attenuation measure- ment method that can be used in under- ground mines. This is a continuation of an ongoing project. 2. Noise Control of LHD Vehicles Objective: To devise and evaluate cost-effective retrofit and factory- integrated noise controls for underground diesel-powered load-haul-dump (LHD) vehi- cles. This is a continuation of an ongo- ing project. 3. Chain Conveyor and Gear Research Objective: To conduct basic studies into noise generating mechanisms of chain conveyors and mining equipment gear trains which have been identified as significant noise sources. This is a continuation of an ongoing project. Investigations of Percussive Drill Noise Control 2. Monitoring and Measurement of Contaminant Gases Objectives: To conduct studies into the noise generation mechanisms of drill steel and study new engineering design concepts to reduce the noise of percus- sion drills. This is a continuation of an ongoing project. 5. Noise Abatement Profile Objectives ; To establish a computer data noise abatement profile that will assess worker overexposure to noise and evaluate cost benefit studies. This is a continuation of an ongoing project. Industrial Hygiene (Toxic Substances) Program Objectives : To identify and con- trol health hazards in surface and under- ground mines and mineral processing plants caused by toxic gases and fumes, and certain particulates produced by explosives, combustible materials, and diesel engines. To develop and evaluate new instrumentation for monitoring these substances. To develop and/or refine an- alytical techniques for measuring and characterizing toxic substances, and in- vestigate methods for controlling the formation and accumulation of toxic prod- ucts. To analyze alternative power sources that may have health advantages over existing mine diesels. Toxic Gases and Materials Objective: To devise and evaluate methods and devices that can be used ef- fectively and efficiently by the mining industry to evaluate, maintain, and im- prove the working environment in under- ground mines. This is a continuation of an ongoing project. 3. Cyanide Hazard in the Mining Industry Objective: To identify cyanide hazards associated with the use of cyanide solu- tions in leaching gold and silver ores and as a depressant in the benefication of sulfide ores. Determine chemical or physical means of reducing the identified hazards. This is a new project. 4. Measurement and Control of Welding Fumes Objective: To assess related industry practices pertaining to measurement and control of welding and cutting fumes, dust, and radiation, and adapt this tech- nology to confined work areas found in the mining environment. To determine the quantity and character of welding pol- lutants and personnel exposure levels. This is a continuation of an ongoing project. Diesel Engine and Alternative Power Sources 1 . Toxic Fumes From Explosives and Other Materials Used in Mining 5. Research To Control Diesel Engine Exhaust Emissions Objective : To determine the identity and quantity of fixed gases, chemical vapors, and residues produced by the detonation of explosives and by the ther- mal oxidative degradation and combustion of materials used in underground mining operations. To determine the effect of low-order reaction due to marginal pri- mary, deteriorated explosives, or to improper delay intervals in the produc- tion of toxic fumes during blasting. This is a continuation of an ongoing project. Objective: To complete instrumenta- tion of the diesel test cell to perform state-of-the-art research on measurement and control of gaseous and particulate emissions from diesel engines. To de- termine the efficiency of ceramic, wall- flow particulate filters and assess products of combustion of commonly used fuel additives used by the industry. This is a continuation of an ongoing project. Ventilation Program Objectives: To design venti- lation systems required to maintain a safe and healthful atmosphere conducive to efficient work output in noncoal mines . 1. Improving Ventilation in Noncoal Min es and Mills Objectives: To investigate the aero- dynamics of face ventilation systems in large opening mines, to document a ther- mal energy recovery system for reducing mine refrigeration and energy needs of hot mines, and to investigate improved mine stopping construction techniques, especially in large-opening mines. This is a continuation of an ongoing project. SAFETY Fire and Explosion Prevention Program Objectives : To reduce the po- tential for a fire or explosion in min- eral extraction and processing opera- tions, to minimize the danger to people on account of fires or explosions that do occur, and to diminish the vulnerability to such attendant hazards as high temper- ature, asphyxiating and toxic fumes, and explosive gas mixtures. Prevention and Detection 1. Investigation of Fundamental Approaches to Fire Warning in Underground Mines Including Stench Gas, CO Indicators, and Human Response Objective : To reduce fire warning time for deep underground metal mines and ensure appropriate response by miners to warning signals. This is a continuation of an ongoing project. 2. Hazard Detection and Instrumentation Objective : To identify, evaluate, and improve upon promising fire sensors and fire-sensing systems for use in un- derground mines. To develop prototype systems capable of (1) remote measurement of methane and other flammable gases and (2) low-level smoke sensing. This is a continuation of an ongoing project. 3. Implementation of Coal Dust-Rock Dust Regulations Objective ; To provide improved instru- mentation to enable MSHA to more readily determine compliance with current rock dust regulations. To field test the Bureau prototype reflective rock dust meter in several operating coal mines. To maintain awareness of non-rock -dust alternatives for explosion prevention. This is a continuation of an ongoing project. 4. Fires in Mine Passageways Objective: To provide data on mine fire parameters, such as fire growth rate, ignition source intensity, fire size, and yields of toxic combustion products that can lead to improved and realistic fire detection and a more rea- listic planning of fire emergency pro- cedures. This is a continuation of an ongoing project. 5. Characterizing the Effect of the Mining Environment on Underground Metal Mine Fire Detection Objective: To perform highly complex analyses of fire growth and containment spread using real-time inputs from in- mine detection instruments. This is a continuation of an ongoing project. Ignition Control and Suppression Technology 6. Feasibility and Ignitability Testing of Mineral Dusts, Gases, and Vapors Objective : To develop and promulgate new and more reliable explosivity and ignitability indices for use in classify- ing dusts according to their hazard potential. Continue thermal and spark- ignitability studies in a new and larger furnace to permit more accurate control over the environments simulated as a representation of those encountered in mine. To delineate the domain of flammability for mixtures of coal dust- rock, dust-methane in air. To find new, cost-effective supplements or substitutes for rock dust. This is a continuation of an ongoing project. 7. Fire Hazards of Mine Combustibles Objectives : To evaluate flame spread rates of mine materials under sloping conditions. This is a continuation of an ongoing project. 8. Pacification of Sulfide Oxidation Objective : To determine the kinetics and mechanisms of low-temperature oxida- tion of sulfides, particularly pyrrhotite and zinc, so as to identify the rate- controlling step(s). To apply the result of this study to identify chemical and physical inhibitors and validate, first in large-scale laboratory tests and ulti- mately in mines, the ability of these inhibitors to prevent or retard sulfide oxidation and thereby reduce the proba- bility of mine fires and resultant loss of property and life. This is a continu- ation of an ongoing effort. 9. Spontaneous Combustion Research 11. Propagation and Extinguishment Fire and Explosion Hazards of Oil Shale Mining and Oil Mining Objective ; To provide guidelines for fire and explosion prevention during all phases of oil shale mining and pro- cessing. This is a continuation of an ongoing project. 12. Full-Scale Mine Explosion Research Objective ; To study the ignition, propagation and suppression of full-scale explosions of coal dust, oil shale dust, and gas in the Bruceton and Lake Lynn Experimental Mines; and to improve and maintain the instrumentation in both facilities. This is a continuation of an ongoing project. 13. Prevention and Suppression of Ignitions and Explosions Objective ; To develop, test, and con- duct field trials of (1) new tool bit geometries for the prevention of face ignitions, (2) barriers for the suppres- sion of gas and coal dust explosions, and (3) two prototype wet head continuous miners. This is a continuation of an ongoing project. Objective : To study the self-heating of materials under realistic conditions in order to provide criteria for predic- tion and prevention of spontaneous com- bustion occurrences. This is a continua- tion of an ongoing project. 10. Microscopic Structure and Composition of Combustible Dusts and Residues Objective ; To conduct quantitative mi- croscopic structure studies, size distri- butions, and composition analyses of var- ious dusts after laser pyrolysis exposure with the scanning electron microscope or electron microscope, and to apply the data obtained to combustion research and the forensic science of postdisaster in- vestigation. This is a continuation of an ongoing project. 14. Mine Fire Diagnostics Objective ; To develop needed guide- lines for safe reopening of a mine fol- lowing sealing of a coal mine fire, to evaluate mine fire detection and suppres- sion systems , and to evaluate full-scale fires involving other mine combustibles such as mine dusts, brattice curtains, and conveyor belts. This is a continua- tion of an ongoing project. Methane Control Program Objective : To develop the technology that will enhance the ability of the mining industry to more effective- ly control methane in underground coal mines. The technology involved ranges from determining the fundamental factors influencing the occurrence of methane to the development of techniques to con- trol methane in advance of and during mining. Fundamental Factors 1. Fundamental Factors Affecting Methane in Coal and Associated Strata Objective : To determine the Influences of geology on the occurrence and emission of methane. This is a continuation of an ongoing project. 2. Understanding the Mechanisms of Gas Outbursts in Coal Objective ; To assess the potential for and the minimizing of gas outburst hazards in coal mines. This is a con- tinuation of an ongoing effort. 3. The Geology of Methane in Metal and Nonmetal Mines 7. Development of Methane Control Strategies in Metal and Nonmetal Mines Objective: To develop and evaluate specific methane control strategies for metal and nonmetal mines. This is a con- tinuation of an ongoing project. 8. Ventilation for Methane Control Objective : To conduct research on im- proved ventilation techniques for methane control in coal mines. This is a contin- uation of an ongoing project. Ground Control Program Objectives : To develop tech- nology that can be applied by the mining industry to reduce accidents due to the failure of underground mine roof, face, and ribs, and the collapse of surface mine and waste embankment slopes. Objective: To determine the influence of geology on the occurrence and emission of methane in metal and nonmetal mines. This is a continuation of an ongoing project. Control During Mining 4. Protection of Methane Drainage Systems Objective : To investigate improved techniques for protecting methane drain- age systems. This is a continuation of an ongoing project. 5. Methane Drainage for Low Permeability Coalbeds Objective : To influence horizontal drilling and completion technology for use in low-permeability coalbeds. This is a continuation of an ongoing project. 6. Longwall Gob Gas Control Using Cross Measure Boreholes Objective ; To evaluate new techniques for gob degasif ication. This is a con- tinuation of an ongoing project. Mine Design and Development 1. Engineering Data Base for Coal Mine Ground Control Planning Objective; To develop and establish a centralized geological and engineering data base for coal mine ground control planning and design. This is a continua- tion of an ongoing project. 2. Structural Analysis and Design for Longwall Mining Objective: To apply numerical modeling techniques to identify optimum entry con- figurations, pillar designs, and single- entry development for longwall mining of steep coal seams and multiple seams. This is a continuation of an ongoing project. 3. Field Investigation of Coal Mine Pillar Design Objective : To identify major problems related to current designs of chain pillars and barrier pillars, and vali- date the design concepts using field instrumentation data and regressive in- tegrity factor analysis. This is a con- tinuation of an ongoing project. 4. Geophysical Validation of Coal Mine Pillar Integrity Objective : To complete evaluation of geophysical methods for determination of the extent of and characteristics of yielded zones in coal mine pillars. This is a continuation of an ongoing project. 5. Evaluate Borehole Instruments for Rock Mechanics Investigations Objective: To complete field and lab- oratory evaluation of the borehole shear tester, the improved borehole pressure cell, the two-component physical property gage, and the soft borehole deformation gage. This is a continuation of an on- going project. 6. Roof and Pillar Stability at Coal Mine Intersections Objective : To analyze stresses and deformations in the roof and ribs at entry intersections of coal mines using numerical modeling techniques, and verify the results with field measurement of convergence and stresses. This is a con- tinuation of an ongoing project. 7. Stress Technology for Improved Mine Design Objective : To complete field evalua- tion of the effect of in situ stress fields on ground control problems and the potential of stress technology in improv- ing mine structural design. This is a continuation of an ongoing project. 8. Application of Geodynamic Accumulated Strain Sensor to In Situ Rock Stresses Measurement Objective : To develop acoustic trans- ducers for in situ rock stress measure- ment based on pulsed-phase-locked-loop technology and demonstrate their appli- cation. This is a continuation of an ongoing project. 9. Geologic Studies for Coal Mine Ground Control Objective : To classify hazardous geo- logic features of coal mine roof and identify suitable roof support tech- niques. This is a continuation of an ongoing project. 10. Fundamental Studies of Mountain Bumps in Eastern Coalfields Objective : To investigate geologic parameters and mining practices relative to mountain bump phenomena in eastern coalfields. This is a new project. 11. Model Studies and Field Verification of Roof Bolting Criteria Objective : To develop design guide- lines for mine roof reinforcement using various types of roof bolts by collating the results of full-scale model testing, finite-element computer analysis, and in- mine tests. This is a continuation of an ongoing project. 12. Ground Control Planning for Deep Vein Mines Objective : To develop a stability forecasting method using advanced numeri- cal modeling techniques for ground con- trol planning in deep-vein mining. This is a new project. 13. Mechanics and Control of Time- Dependent Deformation Around Deep-Vein Mine Openings Objective : To investigate the mechan- ics of time-dependent rock deformation in deep vein mines, complete field evalua- tion of the improved seismic rock burst monitoring system with fiber optic data transmission, and develop ground control design criteria to prevent catastrophic 10 rock failure. This is a continuation of an ongoing project. 14. Engineering Properties of Coal Measure Rocks Objective: To complete documentation and publication of laboratory test re- sults on engineering properties of coal measure rocks. This is a continuation of an ongoing project. Hazard Detection and Monitoring Systems 15. Coal Mine Bounce and Outburst Studies Objective : To assess the reliabil- ity of low-frequency and high-frequency microseismic monitoring techniques to delineate areas of eventual coal bounce and outburst failure. A capability for automatic, real-time microseismic moni- toring in underground coal mines shall be achieved. This is a continuation of an ongoing project. 16. Three-Dimensional Remote-Sensing Data Analysis for Mine Hazard Prediction Objective : To investigate a composite methodology to construct three-dimension- al mine hazard maps by combining satel- lite imagery data, aerial photographs, geologic and geophysical information, and digital terrain mapping. This is a con- tinuation of an ongoing project. 17. In-Seam Hazard Detection Using Geophysical Techniques Objective : To evaluate the reliability and accuracy of high-resolution guided wave seismic and radar technologies and the ultrasonic face scanner in detecting and locating hazardous geologic features and mine voids within a coal seam. This is a continuation of an ongoing project. 18. Acoustic Cross-Borehole Hazard Detection Systems Objective: To complete assembly of the low-frequency, acoustic cross-borehole hazard detection system, install the in- strumentation in a field logging vehicle, and conduct performance tests. This is a continuation of an ongoing project. 19. Prediction and Control of Rock Bursts and Failures in Mines Objective ; To continue collection of microseismic and electromagnetic radia- tion data at the Galena Mine and estab- lish the conceptual viability of using electromagnetic radiation measurement to improve failure prediction capability. This is a continuation of an ongoing project. 20. Critical Parameters Controlling Roof Stability Objective : To investigate roof-to- floor closure rate criteria for roof fall prediction using potentiometric and ul- trasonic closure rate devices. This is a continuation of an ongoing project. Roof Support Systems 21. Arch Canopy Research Objective : To determine the dynamic response of arch canopies, their struc- tural components, and tunnel liner fill systems to impact loading. This is a continuation of an ongoing project. 22. Fundamental Drill and Bolt Param- eters Affecting Roof Integrity Objective : To determine if roof bolts can be installed with uniform tension in widely varying roof conditions and deter- mine roof stability that results. This is a continuation of an ongoing project. 11 23. Ground Control System Safety Analysis Objective: To examine ground control accident reports to determine trends and to suggest needed Bureau research. This is a continuation of an ongoing project. 24. Inorganic Cementing Materials Objective: To complete the development of chemical binders and methods of appli- cation to mine roofs to increase the mine roof stability, with special attention to potential inorganic binders. This is a continuation of an ongoing project. 25. Investigation of Factors Associated With Cutter (Shear) Roof Objective ; To perform engineering and geologic studies to determine causes of cutter roof. This is a continuation of an ongoing project. 26. Support of Thick Coal Roofs in Western Mines Objective ; To determine optimum sup- port devices for safe, effective support of underground mine roofs composed of thick top coal. This is a continuation of an ongoing project. 27. Support for Large Underground Openings Objective : To formulate, develop, and test concepts for ground support systems to stabilize large underground openings in thick-seam coal. This is a continua- tion of an ongoing project. 28. Passive Roof Supports To Control Ground Objective : To develop fundamental data on the function of passive, artificial yielding roof supports used during mining. This is a continuation of an ongoing project. 29. Corrosion of Metallic Roof Support Elements Objective : To develop guidelines to aid MSHA and mining personnel in predict- ing the life of roof support systems, determine detrimental effects of corro- sive mine environments on metallic roof supports , and help identify potential control measures. This is a continuation of an ongoing project. 30. Nontensioned Rock Reinforcement Objective : To develop nontensioned, full-column inorganic grouted rock bolts for use in metal and nonmetal mines; com- plete testing of a scaler for use in metal and nonmetal mines. This is a con- tinuation of an ongoing project. 31. Minimum Column Lengths for Resin- Grouted Bolts in Evaporites Objective : To complete the determi- nation of the minimum column lengths re- quired to ensure safe working conditions when rock conditions are such that some grout is forced out into the rock mass. This is a continuation of an ongoing project. 32. Flexible Distributed-Load Support System Objective : To define the interactive mechanics of flexible distributed-load supports; to determine the critical pa- rameters that control the selection of backpacking materials; and to establish and verify a theory for flexible dis- tributed-load support that will lead to effective design and implementation of the systems. This is a continuation of an ongoing project. 12 33. Roof Bolt Effectiveness Monitoring Using High-Frequency Mlcroseismic System Objective : To evaluate data analysis techniques of self-generated rock noise (ultrasonic frequency range) as related to dynamic structural response in under- ground mines. This is a continuation of an ongoing project. Safe Support Installation 38. Longwall Mining Inv estigations Objective: To develop data on support loadings and strata activity associated with the development of longwall gateroad entries and subsequent mining of longwall panels; to evaluate materials for strata stabilization and void fillings. This is a continuation of an ongoing project. 39. Systems Interaction for Support Installation 34. Support-Rock Interaction Mechanics for Full-Column Bolting Objective: To develop fundamental knowledge and understanding of the behav- ior of full-column bolting in underground mines, especially using nonstandard grouts and bolts. This is a continuation of an ongoing project. 35. Destressing of Coal Mine Bounces, Coal Bursts, and Gas Outbursts in Deep Western Mines Objective ; To integrate field measure- ments and observations with numerical analysis and laboratory studies to gain a better fundamental understanding of why a bounce, burst, or outburst occurs and how to eliminate or reduce them in coal mine entries and longwall faces. This is a continuation of an ongoing project. 36. Theory and Mechanics of Roof Truss Behavior Objective : To develop basic data on the support characteristics of roof trusses, and to evaluate concepts to pro- vide faster and safer installation of trusses. This is a continuation of an ongoing project. 37. Effects of Bolt Installation Procedure on Mine Roof Stability Objective : To determine bolting pro- cedures that enhance or degrade roof stability. This is a continuation of an ongoing project. Objective : To evaluate support instal- lation concepts that remove the miner from immediate danger when placing bolts. This is a continuation of an ongoing project. 40. Retreat Mining Geomechanics Objective : To determine the mechanisms of roof collapse during retreat mining and establish guidelines to improve the safety of retreat mining. This is a con- tinuation of an ongoing effort. 41. Roof Bolt Torque and Load Research Objective : To complete the development of a system of direct, in situ measure- ment of roof bolt tension. This is a continuation of an ongoing project. Waste Stability 42. Generic Modeling of Waste Embankments and Backfilled Structures Objective : To design and validate ge- neric models via numerical model analysis and centrifuge testing for the evaluation of surface waste embankments and under- ground backfilled structures. This is a continuation of an ongoing project. 43. Surface Disposal of Mine Waste and Mill Tailings Objective : To investigate methods of slurried waste deposition that will place higher strength materials close to 13 the embankment , and concepts for f loc- culation of fine coal waste that elimi- nate or reduce the need for slurry im- poundments. This is a continuation of an ongoing project. 44. Stabilizing Oil Shale Waste Objective : To determine the stability characteristics of oil shale retort wastes for surface and underground dis- posal. This is a new project. 2. Permissible Equipment Objective : To evaluate the use of stainless steel foams as a vent material on explosion-proof enclosures , and pro- vide acceptance and test criteria for high-voltage permissible load centers. This is a continuation of an ongoing project. 3. Grounding and Ground Fault Protection 45. Inundation Bulkhead Construction Using Sludge from Underground Acid Mine Drainage Treatment Objective: To develop an effective and economical method to construct mine in- undation bulkheads using dewatered limestone sludge from underground acid mine drainage treatment. This is a new project. Industrial-Type Hazards Program Objectives : To (1) determine how the quality of training can be in- creased to ensure miners can do their tasks safely and productively, (2) define the role of the human in all aspects of tasks required during the mining cycle, (3) determine how the human can be pro- tected from the hazards of mining, (4) determine what information must be avail- able to the miner and at what level to increase safety, and (5) determine what information must be available to reflect the human requirements in equipment de- signed for mining. Electrical 1. Intrinsic Safety Objective : To improve existing sen- sitive ground fault interruptors or de- velop new units for use in U.S. under- ground mines, and to test those units for durability and shock prevention and es- tablish applicable standards for future use. This is a continuation of an on- going project. 4. Electrical Equipment, Devices and Systems Objective: To investigate general pow- er system problems that have the poten- tial for causing mine fires, methane ex- plosions, and exposure of mine personnel to electrical hazards, and to develop technology to improve the reliability and maintainability of mine power. This is a continuation of an ongoing project. 5. Inherently Safe Electrode Reactions for Use in Electrokinetic Dewatering Objective : To complete the investi- gation on cathode reactions that will be inherently safe and can substitute for the hydrogen-generating reduction of water in the electrokinetic process of dewatering mine tailings. This is a con- tinuation of an ongoing project. Objective : To investigate problems re- lated to the basic understanding of in- trinsic safety, supply technical support to Bureau of Mines researchers , contrac- tors , and MSHA, and participate in national and international committees to develop safety factors associated with using electrical equipment in potentially explosive atmospheres. This is a contin- uation of an ongoing project. Illumination 6. Investigation of Minimal Luminance Requirements for the Mining Industry Objective: To collect and analyze data from surface and underground mines that can be used to evaluate and recommend minimal luminance levels for the indus- try. This is a continuation of an on- going project. 14 Fundamental Research on Potential Use of Large Diameter Fiber Optics for Area Illumination for the improved management of coal mines. This is a continuation of an on- going project. Objective : To evaluate the potential use of fiber optic illumination systems in underground mines with emphasis on glare reduction, safety, reliability, maintenance, and economics. This is a continuation of an ongoing project. Mine Communications and Monitoring 8. Mine Telemetry and Environmental Surveillance Systems Objective ; To collect basic in-mine data on environmental mine monitoring systems. The data will be used for eval- uation of system reliability, sensor and transducer performance, and data secur- ity. This is a continuation of an on- going project. 9. Performance Standards and Systems Approach to Mine Monitoring 12. Human Factors of Manual Materials Handling in the Coal Mining Industry Obj ective : To identify and define the hazards of manual materials handling in the coal mining industry, and to develop manual materials handling guidelines spe- cific to the needs of the coal mining industry. This is a continuation of an ongoing project. 13. Computer Modeling of Mining Crew Stations Objective ; To determine the demands placed on mobile equipment operators while operating underground coal mining machinery and to incorporate the results into the ongoing work on developing a computer model of operator compartments. This is a continuation of an ongoing project. Objective ; To develop and evaluate criteria for an intrinsically safe mine monitoring system. The research will concentrate on a systems approach, relia- bility, sensors, and data security. The system provides adequate safety protec- tion that is cost effective. This is a continuation of an ongoing project. 10. Electromagnetic Signal Propagation in Underground Mines Objective ; To investigate techniques to permit whole-mine telemetry applicable to environmental monitoring, operational data transfer, and other communications. This is a continuation of an ongoing project. Human Factors 1 1. The Investigation of Improved Management Practices for the Mining Industr y Objective ; To ascertain the relation- ship of current management practices to miners' safety, productivity, and turn- over rates; and on the basis of the find- ings from this work, recommend approaches 14. Reduction of Human Error Accidents in Underground Mining Objective ; To reduce mining accidents and injuries associated with "human er- ror," and to improve productivity related to human performance. This is a continu- ation of an ongoing project. 15. Research To Enhance the Conduct of New Hire, Refresher, and New Task Training Objective ; To enhance the efficiency and effectiveness of mine training through the systematic investigation, study, and development of performance criteria and competency-based training methods. This is a continuation of an ongoing project. 16. Field Evaluation of Prototype Training Equipment Objective ; To evaluate previously de- veloped training equipment for continu- ous miners and underground and surface haulage vehicles. This is a continuation of an ongoing project. 15 17. Fundamental Factors of Operator Alertness To Enhance Surface Mining Safety 21. The Fundamentals of Electromechan- ical Technology for Large Mobile Surface Mine Equipment Au t oma t i on Objective : To determine human behav- ioral aspects of the man-machine-work- place interface that contribute to unsafe behavior in surface mining, develop prac- tical techniques that can correct these problems, and test such techniques under controlled conditions that simulate the mining environment. This is a continua- tion of an ongoing project. Objective ; To complete research on operator protection systems and collision avoidance systems for large surface min- ing equipment. Investigate the potential for using automation in surface mine safety. This is a continuation of an ongoing project. Haulage and Materials Handling 18. Blasters Training for Metal- Nonmetal Miners 22. Evaluation of Conveyor Belt Cleaners Objective : To prepare recommendations for the development of materials that would be used for classroom and on- the-job training of blasters in metal and nonmetal mines. This is a continuation of an ongoing project. Objective : To determine an optimum solution to the problem of carryback on conveyor belts, thus reducing worker ex- posure and potential danger from moving belts. This is a continuation of an on- going project. Mine Equipment Safety 23. Hoisting Systems Research 19. Application of Robotics to Underground Mining Objective : To conduct an intensive, systematic study directed toward greater knowledge and understanding of robotics to determine the potential for the devel- opment of mining systems that will rely primarily on robotics technology to in- crease safety. This is a continuation of an ongoing project. 20. Equipment Technology for Reduced Accidents Objective : To explore the application of innovative technology to Improve health, safety, and productivity in min- ing. Areas addressed by the program are ground fall protection for operators of thin-seam face equipment, braking systems on mobile face equipment, and accidents analysis. This is a continuation of an ongoing effort. Objective : To increase the safety and efficiency of hoisting operations by (1) quantifying the effects of degradation upon the structural integrity of hoist rope and (2) studying the relationship between material deformation and energy dissipation for utilization in hoist arrestments. This is a continuation of an ongoing project. 24. Haulage and Materials Handling Accident Reduction Objective: To isolate the causes of powered haulage and materials handling accidents and to develop concepts and guidelines for equipment design that will reduce the injuries resulting from these operations in underground coal mines. This is a continuation of an ongoing project. 16 25. Wire Rope Inspection, Retirement, Selection, and Use Objective: To investigate present methods and, where appropriate, derive better methods for inspection, use, and selection of underground mine hoist-rope and associated equipment, and to prepare new hoist-rope retirement (replacement) criteria. Existing inadequate retirement criteria will be replaced by improved criteria that will increase the reliabil- ity and safety of man and/or material hoisting operations. This is a continua- tion of an ongoing project. 26. Laboratory Analysis of Wire Rope Objective : To define and control the microstructure of wrought, pearlitic steel, wire hoist ropes to extend fatigue life, and to perform metallurgical analy- ses such as chemical composition and mi- crostructure determinations to support the needs of the entire Wire Rope Program at the Bureau of Mines Pittsburgh, Spo- kane, and Albany Research Centers. This is a continuation of an ongoing project, Postdisaster Program Objectives : To develop the technology that will enhance the chances of miners to escape, survive, and/or be rescued following a mine fire, explosion, or outburst of gas. This involves per- sonal protection equipment for miners and rescue teams, preplanned rescue and sur- vival systems, and devices to detect, locate, and communicate with trapped miners. Communications 2. Systems and Strategies for Post- disaster Location and Rescue Objective : To develop rescue strate- gies based upon in-mine medium frequency (MF) radio propagation. This is a con- tinuation of an ongoing project. Rescue and Mine Recovery 3. Gas Instrumentation for Rescue Teams Objective : To quantify the effects of selected atmospheric and environmental parameters in commercially available methane detection instruments. This ef- fort is in direct response to an MSHA re- quest. This is a continuation of an on- going project. Explosives Program Objectives : To maintain sur- veillance over permissible explosives and related items; determine hazard charac- teristics of explosive substances, de- vices, and systems not classified as per- missible; and conduct research to support MSHA in establishing and enforcing mean- ingful standards and in investigating accidents related to explosives. To pro- vide insight into physical and chemical aspects that cause explosives to malfunc- tion. To improve blasting procedures that will reduce hazards associated with personnel control in blast-affected areas and flyrock. To provide information on stemming of large blastholes in gassy metal and nonmetal mines. Survival 1. Life Support for Escape and Rescue Objective : To conduct research to in- vestigate the physiology of escape and rescue and the use of metabolic breathing simulators in testing and design of breathing apparatus, and to conduct long- term field evaluations of self-contained self-rescuers. This is a continuation of an ongoing project. 1. Development of Safer Blasting Procedures and Improved Explosive Hazard Techniques Objective : To increase safety in blasting techniques and reduce explosive hazards in underground coal mines by (1) determining how blasting parame- ters affect the probability of ignition in multiple-delay blasting, (2) defining and evaluating new types of sheathed ex- plosives for specific applications and then proposing scheduled tests for their 17 approval, and (3) providing hazard cri- teria and test procedures for new explo- sives, blasting agents, initiating sys- tems , and related devices involved in accidents. This is a continuation of an ongoing project. 2. Effect of Explosive Properties and Blasting Procedures on Incendivity and Performance Objective : To evaluate new candidate permissibles and ensure that certified permissibles are made to specifications. To study the deflagration and/or detona- tion of water-gel and emulsion permissi- bles. To improve blasting area security in gassy noncoal mines by selecting, mod- ifying, and mine testing of intruder warning and detection systems. To deter- mine minimum retention time of various stemming materials for blasting in oil shale and gassy underground mines. This is a continuation of an ongoing project. 3. Basic Understanding of Deflagration and Detonation Phenomena show the relationship pressure densitization Objective ; To between dynamic and delay time before detonation. To es- tablish the relationship between defla- gration tendency of mining explosives and the ignition condition utilized. This is a continuation of an ongoing project. Systems Engineering Program Objectives ; To provide insight to the fundamental understanding of safe- ty aspects concerned with automation/ production in future mining systems, and to anticipate/delineate future mine safety problems so they can be treated rationally. Systems Analysis 1. Effectiveness of Mine Systems Objective ; To provide a generic model with case examples to evaluate mine safety technology for cost-effectiveness; and to perform mine hazard analyses of total mine operations and address inter- actions and address interactions among health and safety problems that occur. To update and expand data on mine equip- ment use for identifying potential hazards in coal mining operations; to study the demographics of the mining population in conjunction with Health and Safety Analysis Center accident injury data; and to adapt modern safety analy- sis methods to determine the severity of the more hazardous mining operations. This is a continuation of an ongoing project. 2. Test Facilities Operation of the Lake Lynn Laboratory Objective ; To operate and maintain specialized full-scale underground and surface test facilities. Examples of research activities to be pursued include (1) reevaluation of passive barrier de- ployment guidelines, (2) test of trig- gered barrier systems mounted on a continuous miner, (3) validation of con- cepts on the ignition and propagation of coal dust explosions, (4) evaluation of large-scale burn tests Involving explo- sives and blasting agents, and (5) acqui- sition of data for approval of sheathed explosive charges in novel applications. This is a continuation of an ongoing project. 3. Operation of the Safety Research Coal Mine and the Experimental Mine Objective: To operate and maintain two specialized full-scale underground mine facilities at the Bureau's Pittsburgh Re- search Center, Bruceton, PA. Examples of research activities to be pursued include (1) identification of explosion hazards of float coal dust layers, (2) develop- ment of practical, economical, and reli- able triggered and low-coal barriers, (3) determination of the effects of large fires on mine ventilation systems, (4) evaluation of sealed mine fires and their extinguishment, and (5) evaluation of un- derground communication and monitoring systems. This is a continuation of an ongoing project. 4. Operation of the Twilight Mine Radiation Facility Assistance With Program Management 5. Health and Safety Analysis Center (HSAC) Support Objective : To provide the Bureau with easy access to statistical facts relating to employment and accident Information collected and compiled by HSAC. This is a continuation of an ongoing project. Objective : To operate and maintain a specialized full-scale underground ura- nium mine for intercomparison tests to be conducted by the Bureau's Denver Research Center in conjunction with both inter- national laboratories and instrument man- ufacturers. This is a continuation of an ongoing project. 6. Information Retrieval Systems Objective : To provide the Bureau with accident cost data for estimating tangi- ble cost of occupational injuries, ill- nesses, and fatalities in the U.S. mining industry. This is a continuation of an ongoing project. PART 2. — CONTRACT RESEARCH HEALTH Respirable Dust Program Objectives : To investigate ba- sic dust control technologies and con- cepts aimed at both preventing the forma- tion of respirable dust and controlling the airborne dust generated during the mining cycle. To provide new and im- proved technology for measuring and con- trolling airborne respirable dust at levels that meet or are below standards set by Federal law for all mining and mineral processing operations. 1. Concepts for Reducing Silica Dust in Coal Mines Objective : To identify concepts to re- duce silica dust in underground coal mines. To reduce the concepts to prac- tice through feasibility studies, proof- of-principle tests, and laboratory and underground testing. Emphasis will be on concepts for drum-type continuous miners. This is a continuation of an ongoing project. Noise Control Program Objectives: To reduce mine worker overexposure to noise by conduct- ing research in noise source identifica- tion, noise control technology, and hear- ing protector research. 1. Acoustic Modeling of Mining Environments Objective : To develop an acoustic sim- ulation of underground mines to evaluate noise control techniques and to assess worker overexposure to noise. Simulation is to provide for cost-benefit analysis of noise control measures. This is a new project. 19 Industrial Hygiene Trpxic Substances) Program Objectives: To identify and control health hazards in surface and underground mines and mineral processing plants caused by toxic gases and fumes, and certain particulates produced by ex- plosives, combustible materials, and die- sel engines. To analyze alternative pow- er sources that may have health advan- tages over existing mine diesels. 1. A Clean Internal Combustion Engine fo r Underground Mining Machinery Objective: To determine the adequacy of the safety devices and systems of the prototype hydride-fueled mining vehicle currently being fabricated. This Is a continuation of an ongoing project. Ventilation Program Objectives: To develop venti- lation systems required to maintain a safe and healthful atmosphere conducive to efficient work output in noncoal mines. 1. Effective Face Ventilation Systems for Oil Shale Mines Objective: To develop and evaluate conceptual designs for large-opening face ventilation systems and to in-mlne- evaluate two of these designs. This is a continuation of an ongoing project. SAFETY Ground Control Program Objectives : To develop tech- nology that can be applied by the mining industry to reduce accidents due to the failure of underground mine roof, face, and ribs, and the collapse of surface mine and waste embankment slopes. Mine Design and Development 1. Geological Conditions Affecting Coal Mine Roof Control in the Western United States Objective : To conduct an overview of hazardous geologic conditions that affect underground coal mine roof stability in the Western United States. This is a continuation of an ongoing project. Hazard Detection and Monitoring Systems 2. Coal Mine Bump Monitoring Objective : To monitor a working sec- tion of a bump-prone underground coal mine in the Pocahontas coal basin. West Virginia, using Bureau-developed micro- seismic monitoring systems. This is a continuation of an ongoing project. 3. Focused Resistivity Method for Detecting Subsurface Coal Mine Workings Objective : To improve the existing automated resistivity measurement system in order to extend the system's capabil- ity for detection of subsurface mine voids from the current limitation of 100 m to 200 to 300 m into coal-bearing strata. This is a continuation of an on- going project. Waste Stability 4. Additives for Strengthening Back- fill Waste Materials in Steep Coal Seam Mining Objective : To determine if cemented backfills can be formulated from coal washery wastes, pozzolanic materials, sand alluviums, and decomposed sandstone from a selected pitched seam coal mining region in Washington State. 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