*■■"*•■ -*— L..— v..^- -ija^ ^'a»l«^»■*!wi^ ^J >g it into a bow, and strung it with a longer thong. He placed the end of a straight stick against the thong, drew it strongly back, and released it. The shaft whizzed away with force enough to delight him, and lo, there was the first Bow-and-Arrow! What Came of It After that it was merely a matter of improvement. The arrow-end was apt to slip from the string until some one thought to notch it. Its head struck with such force that the early hunter decided to give it a sharp point, shaped from a flake of flint, in order that it might drive deep into the body of a deer or bear. But most of all it must fly true and straight to its mark. Who of all these simple people first learned to feather its shaft.'' Was it some one who had watched the swift, sure- footed spring of a bushy-tailed squirrelfrombranch to branch? Possibly, for the principle is thesame. Atallevents with its feathers and its piercing point the arrow became the most deadly of all mis- siles, and continued to be until long after the invention of fire- arms. Ruler of the Earth Armed with his bow-and-arrow, man now was lord of cre- ation. No longer was it necessary for him to huddle with his fellows in some cave to avoid being eaten by prowl- ing beasts. Instead he went where he would and boldly hunted the fiercest of them. In other words, his brain was beginning to tell, for though his body was still no match for the lion and the bear, he had thought out a way to conquer them. Also he was better fed with a greater variety of game. And now, free to come and go wher- ever he might find it, he was able to spread into various lands and so to organize the tribes and nations which at last gave us civilization and history. Unfortunately his weap^ons were not always used for hunting. Wars came, and arrows were seen to be as deadly against mankind as against the animals. Thus, from the earliest days down through the IXliddle Ages and into modern times, we find archers in practically every army. A Great Variety It is interesting to see how many differ- ent forms of bow were used. The Eng- lish had a six-foot "long bow" made of yew or ash, in a sin- gle straight piece, that shot arrows the length of a man's arm. The Indians had bows only forty inches on the aver- age, since a short boAV was easier to handle m M I in thick forests. They used various kinds of wood, horn, or even bone, such as the ribs of large animals. These they generally backed with sinew. Sometimes they cut spiral strips from the curving horns of a moun- tain - sheep, and steamed them straight. Then they glued these strips together into a wonderfully tough and springy bow. Once in a while they even took the whole horns of some young sheep, that had not curved too much, and used the pair just as they grew. In this case each horn made one-half of the bow, and the piece of skull between was shaped down into a handle. This gave the shape of a "Cupid's Bow," but it could shoot to kill. Other Types Many of the ancient pictures that have come down to us from Egypt id Assyria are filled with archers ids of feats igular bows. The Greeks ised curved : n d s and a traight cen- tal handle. )Ut perhaps le most sci- itiiicallycon- Lructed, were le built-up :)Ows of the Japanese. These clever lit- tle fellows chose well-seasoned mulberry, and encased each piece with two fire- toughened strips of bamboo. These they wound tightly together with rattan fiber. Where the strings were attached at the ends was placed a cover of sharkskin, and the whole was then given coat after coat of their famous lacquer, a varnish which never cracked, wore like iron, and resisted all kinds of weather. The result was a bow of the most wonder- ful lightness, strength, spring, and durability. An Unusual Shape Its shape was quite as scientific. The bigger the bow, the stronger the shot, and of course they wished for large bows. The Japanese archers were much too short to handle large bows of ordinary shape, but this is where brains told again, and every one knows that the little brown men have brains. So they shaped their bows, seven feet high in some cases, with the cen- tral part straight, the top curve long, and the bottom curve short. This gave a powerful drive from the lower part of the string, and made it possible to fit the arrow a foot below the center. The result was archery like that of the English long bow. As to Arrows The arrows were quite as important, and their making became a great in- dustry with every race. This was because so many must be carried for each hunt or battle. Who is not familiar with the chipped flint arrow- heads that the farmer so often turns up with STRANGE TYPE OF BOW AND Al surrounding \ counties. Bursting the Shell In 1828, the same year that the elder Remington met his "■ ^ death through accident, the business outgrew the little shop by the brookside — burst its shell like a "seventeen-year locust" — and bought a large farm near the Erie canal. There to-day the great plant stands. No town was there at that time, merely a country "corners," and Mr. Remington, after his father's death, built a house to live in, and put up a wooden shop for his machiner\-. Here he brought water for several ELIPHALET REMINGTON WHO MADE THE FIRST GUN wheels from Steele's Creek, and set up his big tilt-hammer, trip-hammers, bellows, grind-stones, and boring- and rifling-machines ; the racket they made was music to his ears, for the busy little plant was the child of his brain '""' ''^j^ and hands. The business \\ grew with a jump ; within u one year demand ran ""X ahead of supply. ^x The "Stone Forge" \ So Remington put up an addi- tional building, since known as , the "Stone Forge." Into this he put more trip- hammers spe- c i a 1 1 y for welding and forgingbarrels. By this time the demand was so great that he organized a ship- ping department and carried a stock of all parts needed by a gunsmith. Affairs ran along with con- stant improvements for a de- cade, and the energetic young smith developed into a famous and pros- perous manufacturer. Finally, in 1839, he founded a partnership with Ben- jamin Harrington for the purpose of making, as a separate industry, farm utensils and other iron articles, al- though this is not a part of our story. Gathering Scrap You can't make iron goods without iron, and supply was not well organ- ized then. So you must imagine Mr. Remington sending men with teams throughout the surrounding country to stop at all farmhouses, bargain for broken plows, hatchets, kettles, odds THE OLD FORGE and ends of all kinds, to feed the busy forges. Thus the country was drained of its scrap iron, fresh metal was drawn from the Clinton ore beds of Oneida County, while timber, cut from the surrounding hills, was burned into charcoal for fuel. In the meantime Mr. Remington had sons of his own growing into maturity, and Philo his eldest, pre- pared to enter the industry. The Mexican War In 1845 a war-cloud grew suddenly out of the southwest. At the distant mutterings of the coming conflict with Mexico, the Government looked about hastily for firearms. William Jencks, having invented a carbine, the War Department gave Ames & Co. of Springfield, Mass., a contract to manufacture several thou- sand under the Jencks patent. For some reason this firm wished to be relieved of this order, and Air. Rem- ington perceived that this was the great chance for which he had been waiting. He purchased the contract and their special machinery, and became a Government con- tractor. Of course the carbines were well made. Carried by the American forces, they helped to win the Mexi- can War. Eliphalet Remington was therefore not without his share in the extension of the Union. Another building was added, and another water-race constructed in order to take care of the carbine contract; thus the plant grew. This building, the "Old Armory," still stands. Bigger Contracts A few more years passed and far- sighted statesmen saw with alarm that another and vastly greater war- cloud was gathering. Signs increased that both North and South were slowly moving toward civil war. Arms were the all-important thing. Mr, Remington, having shown his ability in the carbine contract, re- -.^^ HARPER S FERRY MODEL MUSKET ceived an order for five thousand rifles of the "Harper's Ferry" model; and later additional orders for seventy-five hundred. In 1857 and 1858, the Government called on him for five thousand Maynard self- priming musket locks. Remington revolvers under the Beal patent were also made in quantities. Aleanwhile, in 1856, the firm of E. Remington & Sons was formed with the three sons, Philo, Samuel, and Eliphalet, as partners of their father, and a thriving village took the place of the country "corners." The Storm 1861 came, the storm-cloud burst in all its fury, and Government orders began to pile in upon the factory. Five thousand "Harper's Ferry" muskets came in to be changed so that either sabers or bayonets could be attached. The work had to be completed within two weeks, for the emergency was tremendous. Every man and boy in Ilion was engaged and the gigantic task finished on time. Additional buildings were put up. Steam was added to water-power, expensive machinery was installed. Work, day and night, went on to the limit of human endurance. Besides the rifles, there were such urgent calls for Remington pistols that an additional building was rented in Utica, the daily output being three hundred pistols. A Hero's Death The terrific strain was more than Eliphalet Remington could stand. It was a matter of patriotism as pure as any that had called others to the firing line. Many men could handle a musket but he, "The Father of American Gun-Making," as he has been called, must bring his tremendous energy and mechanical genius to the task of producing mus- kets for the rush of volunteers. At no point had he spared himself, and when on August 12, 1861, he passed away, his great organization was a vital link in the chain of national defense. He truly gave his life for his country. Thus did the youth of twenty-three, who forty-five years before had forged the first gun-barrel, REMINGTON HAMMERLESS SHOTGUN -ggy^^gn W 4ll '» MW il MIM ! live to see his name the great- est in the an- nals of Ameri- can gun-mak- ing, his arms relied upon in the country's direst need, and thus met his death in the ser- vice of the Union. The Sons The three sons proved equal to the burden Philo, the eldest, took charge of the manu- facturing. Samuel, the next in age, be- came the general agent, negotiating contracts and pur- chasing machinery and materials. Eli- % phalet, the youngest was a beautiful penman and had great command of lan- guage. Therefore he took up the cor- respondence. This was before the days of typewriters — another industry in which, by the way, the Remingtons were destined to play an important part. In 1865 the partnership of E. Rem- ington and Sons was succeeded by a corporation of the same name, having a nominal capital of one mil- lion dollars, and a plant valued at one and one-half million dollars. Peace and Disaster Meanwhile, in Virginia, Gen. Grant steadily, surely drew his lines more SAMUEL REMINGTON tightly about the brave but exhausted Southerners. The great Northern forces, many of them armed with rifles of Remington make, at last proved irresistible, and upon the 12th day of April, Gen. Lee surrendered. Mingled with the great rejoicing, there came a touch of severe misfor- tune to Ilion, for the Government cancelled all unfilled orders, and the complicated organization, built up with so much trouble and expense, to meet the strain of production, stop- ped short with a jar. Large indebt- edness for machinery, material, etc., had been incurred upon the Government contract. Cutting off all resources meant disaster, and the local 3. bank, a large creditor, , was forced into fail- ure. Later, when prosperity returned, the Remingtons in strictest honor paid in full, with interest, all the stockholders and creditors of the unfortunate bank. The Breech-Loader This crisis was a kind of "acid test." First it tested credits. Theirs were so high that notes were extended and new credits granted. Next it tested character. Some one has said that when trouble comes "weak men take to the woods but strong men ELIPHALET REMINGTON, JR. take to work." The Remingtons were strong men; and they worked. The war had shown that the arm of the future must be a breech-loader. \ ery well, the Remingtons would lead the procession, as always before, by producing the world's best breech- loader. An inventive genius named John Rider was engaged to develop the new arm, surrounded by the best skilled mechanics securable. These soon presented the famous system of a dropping breech-block backed up by the hammer. The world took notice. The new plan was so simple, so prac- ticable, so serviceable, that Den- mark placed an immediate order for forty-two thou- sand rifles. Prosperity returned, and again the windows of the big plant glowed all night as work was pressed upon this con- tract. In 1867 the United States Navy Department adopted the Remington breech- loader and ordered twelve thousand. During the same year Spain ordered eighty -five thousand. Next year came a demand for thirty thousand for Sweden; Egypt took fifty thou- sand; in 1870 France called for the extreme capacity of the factory. Samuel and Philo These orders proved the Remington the best rifle in the world. Other factories were now making breech- loaders, but governments clamored for the output of one company. Samuel Remington spent his entire time abroad, as sales-agent; his brother, Philo, was presiding genius of the factory at Ilion. Large additions were made to every department. At ti?h*es 1,850 hands were employed, and the plant run for twenty-four hours a day, the daily out- put reaching a total df thirteen hun- dred rifles and two hundred revolvers. A Bad Cartridge Some interesting incidents occurred in connection with these foreign contracts. Samuel Remington had practically closed with Prussia for an order of two hundred thousand rifles. The Army Board, after the severest tests, was enthusiastic in favor of this arm, when the King came to the place of demonstration and asked to see it. Samuel Rem- ington handed him a loaded rifle and stood back confidently. The monarch raised it to his shoulder, sighted along the barrel, pulled the trigger, and — the hammermerely snapped! A bad cartridge at this of all moments! Im- patiently Wilhelm threw down the rifle and strode away. The deal was off, a matter of several million dollars. Once an order was pending for equipping the whole Turk- ish Army with four hundred thousand rifles, when a cer- tain individual demanded a royalty so exorbitant that Samuel Reming- ton refused. " Roy- alty" is a po- lite word for "graft." ^ .;- i 'f -L * >r ^ ^% ^P tt t i. ■i >H — ik. 'i- ^ # 3 *« + iS" ? «f ^ A . i » o t- 4 U M tv ■t- xi \ 1 \o ffi 'A f« fl % >£ -A t z. ^ « f # _ iS * -J' tg- « PAGES FROM THE CATALOG IN CHINESE barrel, passed into a receiver's hands. Two years were taken in winding up its affairs, and in March, i8S8, Hartley and Graham of New York, bought a large interest. Philo Rem- ington survived but one year longer. Like his father's, his death was also chargeable to service; he had con- tinued his business in order that his dependents might not come to want, and the struggle broke him dowui. The Entry of Marcellus Hartley Philo Remington died, but the business survived. To-day, as for- merly, the great factory at Ilion is pulsing with life and teeming with prosperity. To-day, as for nearly a century, the name Remington stands at the very head of the arm-making industry; the hunters and marksmen of the world look to it for the newest ideas, and the most perfect mechanism. This is largely due to another re- markable personality whose life and career will be touched on more fully in the following pages. At this point it is enough to say that a strong, far-sighted man of ample resources and great constructive ability now took control. That is why the highest grade of invention and mechanical skill have continued to be employed, and the American marksman, the best shot in the world, has been given the best arms to shoot with. Shotguns have been made selling as high as $750. Solid breech hammerless guns have carried the name Remington to a higher point in recent years than in any of its former days, and the mar- vellous auto-loading action seems to be practicalh' the last word in firearms. To-day Upon the death of Mr. Hartley in 1902, his grandson, Marcellus Hart- ley Dodge became President of the Company, and his associates are unanimous in believing that in the future lie the greatest days of the venerable business. FIRST REMINGTON ARMORY The Tale of UMC Ammunition / The Young Merchant IT TAKES more than a perfect gun to make good shooting, the am- munition also must be right. That is why you always specify , "U M C/' and the story of that famous red ■ and white trademark is worth telling. At the start, the story is so much that of the remarkable man who founded the business that we shall gain a better understanding by glancing at the early life of Mr. Hartley. Thirty-one years after the younger Eliphalet Remington made his famous gun-barrel, Marcellus Hartley, at the age of twenty, became entry clerk and assistant book-keeper with Francis Tomes and Sons, dealers in hardware and sporting goods. Soon he found himself in the gun department, which meant more to him than he then realized. He advanced rapidly, and the firm sent him on Western and Southern trips to solicit trade. Trav- eling in those days had many hard- ships, and at one time he was ship- wrecked in a hurricane on Lake Erie with the thermometer at 15 degrees below zero. However, he gained much knowledge and experience, made many friends, and at twenty- seven decided to go into business for himself. One day three young men, J. Rut- sen Schuyler, Marcellus Hartley, and Malcolm Graham, met in a Alaiden Lane restaurant for a serious talk. Before they left, the firm of Schuyler, Hartley and Graham had been decided on, and soon after, March i, 1854, the new name appeared at 13 Maiden Lane. Weathering a Panic The young men had to borrow most of their capital, but had brains, energy, and experience of their own. Mr. Hartie}''s part consisted in trips to Europe to buy stock, principally sporting guns, and in acting as his own drummer in the West. They made money from the start, and by i860 had become the largest American dealers in firearms. Then came the war; America's young industry could supply only a part of the needed arms. While the factories at Ilion and elsewhere were pushed to their limit, it also became necessary to buy large quantities abroad. Mr. Hartley was the most competent buyer of foreign guns to be found, and Secretary-of-War Stanton surprised him with an appointment. With a rank equivalent to that of brigadier general, and a large credit upon Baring Brothers of London, this young man of thirty-five sailed abroad in July, 1862. It meant a great business sacrifice but he was too patriotic to hesitate at his coun- try's need. A Difficult Mission The mission was very diffiicult. Eng- land was full of hostile spirit. The cotton supply for her great mills came from the Southern States, and the war hurt business, consequently there was wide-spread sympathy for the South that hindered Mr. Hartley at every turn. Con- federate agents were abroad endeavoring to buy up all possible supplies; and a third difficulty appeared in the combinations of manufacturers to corner the gun market. His task, therefore, was to create sym- pathy for the North, to out-general the Confederate agents, and to break the corners in arms. In all these he succeeded wonderfully. He printed and distributed s> ■ s^ EARLIER TYPES OI A 4J 4J A qQQII Q LATER TYPES OK U if ?fr^ ARTRIDGES fifteen thousand copies of John Bright's great anti- slavery speech at Birmingham. First and last he secured about two hundred thousand rifles in the months he spent abroad. A Strange Encounter Many years later he attended a dinner where a Air. Trenholm was one of the speakers. In the course of his remarks this gentleman referred to war times, when he had to purchase arms as European agent for the Confederacy. Often when upon the point of securing greatly- needed guns he had found that some secret influence was defeating him. In one case a Belgian manu- facturer had slipped away when he had thought he was certain of his rifles, and he had wondered at the mys- terious skill of his un- known opponent. This dinner meeting was a -urprise to both, for it came out that the unknown was Air. Hartley. Returning from Europe he resumed the work of his firm, which had prospered greatly, and then his career broadened into four main lines of development. Four Enterprises One of these undertakings brought close relations with the Remingtons, and led later to the acquisition of that famous business. Another was the formation of the Bridge- port Gun Implement Co. to make rods, cleaners, extractors, powder measures, etc., for the old-style arms; and later, other sporting articles when breech-loaders ^■SJ^^ i^/l ,^R l?i^^^;. ^-J changed the situation. A third was the engagement, to experiment with dynamos and lamps, of Mr. Hiram Maxim, since famous as the inventor of the Maxim gun, then best known in electricity. This laid the founda- tion of what is now the great West- inghouse Electric _,_, Company, later i sold to Mr. West- inghouse. The fourth was the sub- ject of this chapter, The Union Metallic Cartridge Co. From a Souvenir to a Great Industry \ ears before, while traveling in the West as sales- man for Tomes and Company, Air. Hartley was shown a roughly -made metallic shell for the charge of a gun. He begged the shell as a souvenir, and from this acorn a big oak finally grew. After the war, ten years later, he took action. By this time he fully realized the great importance of metallic cartridges for the new breech- loading arms. Several factories after trying to make them without much success had given up. These plants and patents were for sale. Mr. Hartley's firm bought the Crittenden and Tibbals Alanufactur- ing Company of South Coventry, and the business of C. D. Lett of Springfield. These they moved to Bridgeport, Connecticut, MARCELLUS HARTLEY and on August 9, 1867, llie Union Metallic Cartridge Co. was incorpo- rated. It consisted of Mr. Hartley, Mr. Schuyler, Pvlr. Graham, Mr. Charles H. Pond, and Mr. Robert J. White. The oak had taken root. Then began the first successful manufacture of me- tallic cartridges in the United States. Back in the '50's percussion caps, skin cartridges for revolvers, linen car- tridges for Sharp's breech-loaders, and a few poor rim-fire copper cartridges had been made, but now came this new industry more im- portant than all the rest combined. At first they made rim- fire cartridges, for the center-fire had not been invented, percussion caps and shotguns, but soon dropped the guns to concentrate on ammunition. A Versatile Genius Mr. Hartley and his associates by their business sagacity had created an opportunity, and were on the lookout for a mechanical genius. He came; his name was Alfred C. Hobbs. Hanging on the wall of the present New York City office is a former lock of the Bank of England. The English Government had ofi"ered a prize of one thousand dollars to any one who could pick it. IVIr. Hobbs, jack-of- all-trades, finally did it in fifty-one hours. He had been superintendent of the Howe Sewing ^ Machine Company, and, after five years brought his great ingenuity to the problems of cartridge-making. For twenty years he remained in charge, inventing nearly all the special machinery that made the business so successful. It is difficult to get a permit to visit the Bridgeport factory. The mechanical secrets are too valuable. Col. Berdan's Center-Fire Idea The first cartridges consisted in packing powder, ball, and wads into a single case so that the powder was ignited by a very small quantity of high explosive called ''priming mix- ture." For a while this priming mix- ture was concealed in a hollow rim and exploded by the pressure of the falling hammer. But Col. Berdan revolutionized cartridge-making. He manufactured a form of our present primer; placed the priming mixture in a little cup, then secured, just _. below but in OFF TO FRANCE. Material Aid for the Struggllnft Republic— A Carfto of Arms En Route. The steamer Ontario, of Bos'.OQ. twinship with the Srie, over which vessels the "Hub" went nearly wild vhen they were launched, and which were to ruin Mr. Cunard in return for his letter to the "Hubbites" on 1 of their protest against the withdrawal ers from their little town, after lying at a dock in Boston ever since, came here a short time ago e if something could not be mawes and a market; with a full cargo of arms and munitions of war. as follows; — 73.620 muskets. 80.950 carbines. 500 riSes. 500 army revolvers. 17.785.358 cartridges. 1 case moulds. 55 pieces artillery. The total value of the warlike mat hree-fourths of which is shipped by Ontario is a vessel of 8,889 eighty 1, SI. 853. 497, bou.se. The I. and has a crew of There were no passengers reported at the Custom House, hut it would be singular if there were not a few enthusiasts accompanying such an important addition to the resources of France. The Ontario a market," which means to get a convoy of French i.of-war in case any enteiprising German war iel took a fancy to try whether such a cargo was contraband of war The Ontario is commanded by_ Captaiu Towns* FROM THE N. Y. HERALD PRINTED IN 1870 contact with this mixture, a piece of metal called the "anvil." This cup, now called the "prim- er, ' ' was seated in the center of the base of the c a r t r i dge. W hen the hammer fell and struck THE y M C FALTOKV IN 1873 the firing-pin that ignited this little cap, the priming mixture was driven against the anvil and exploded. This explosion was transmitted to and ignited the powder through a small opening in the base of the shell. Owing to the position of the primer, these cartridges were called "central- fire cartridges" and are well known today. These cartridges were first made at the U AI C factory. Surrounded by the Enemy In 1870 occurred an incident un- equaled in the history of salesman- ship. France, in a desperate struggle with the invading Prussian armies, needed American arms and ammuni- tion, and in August the firm's special representative. Air. W. W. Reynolds, secured in Paris an order of con- siderable size, and also a large payment for preceding shipments. Paris being besieged, how was he to get them to America with every foot of the surrounding country guarded by watchful Germans.'' The Pinch of the Siege After a few davs food began to grow scarce, but ever as he strolled about he thought of escape. He must get his order and his payment past the Prussian lines. The only pathway lay through the air. Armed with a permit from Peard, the Finance Alinister, he sought out an old theater which had been converted into a balloon factory; to complete one balloon took ten days, and cost ^1,250 in gold. At this point word was received from the Government that IM. Gam- betta, the great War Minister, must leave Paris for reasons of state, and the use of the American's balloon was requested. A period of bad weather followed; from day to day Gambetta was forced to delay his start, so that the second balloon was finished before the first left. Friday, the morning of departure, came. An immense crowd of people drew to- gether; the members of the Govern- ment were present, and both bal- loons bore the French tricolor. Gam- betta and his companions climbed into the wicker basket attached to one. In the other were seated Mr. Reynolds, his friend Air. C. W. Way of New York, a French officer M. DISCt'SSING TERMS AT END OF FRANCO-PRUSSIAN WAR C u z o n , and the aero- naut D u r e - vilio. Danger in the Air At eight minutes past e- 1 e V e n theropes were th rown off^, and the balloons shot high into the clear sky. A breeze bore them toward the Prussian lines; soon there were puffs of smoke far beneath them. Bullets whistled through the air; cannon, musketry and rockets were turned upon the adventurers, and for a time they were in the greatest danger. Swiftly moving specks — mounted Uhlans — galloped along the thread- like roads below, expecting the voyag- ers would be forced to descend; but fortune favored, and the freshening breeze finally bore them out of range. A Narrow Escape Then there came a new peril. Gambetta's engineer lost control of his balloon which dropped close to the ground and then shot swiftly up again directly beneath Mr. Reynold's car; for a few minutes it looked as though a fatal collision could not be avoided. A sudden breath of wind changed its course, and once more the two swept onward together. Gambetta attempted to land at Criel but discovered just in time that ^^^fflTt^r it was a Prussian camp. He escaped by throwing his baggage overboard and was wounded in his hand by a shot. Later he came down into a tree top near Amiens. The Americans ISBSf- kept on for ninety-five miles and made a safe landing at Ville Roy whence they, too, went by rail to Amiens. Russia and Turkey Clash Then Russia and Turkey de- cided to light. Both patronized the Bridgeport factory, and the strange situation developed of one plant daily grinding out thousands of cartridges for the combatants to lire against each other in deadly battle. Both nations had their inspectors at the works. The officers treated each other with formal courtesy while they inspected millions of the little messengers of death which were to fill the air of Southeastern Europe with noise and destruction. The chief Turkish inspector was the famous Tewfik Pasha, later Alinister of Finance, and at one time minister to this country. The "Irish Turk" Some of the older men of the Company recall one inspector called the "Irish Turk." A real Turk by birth, he had the face, the build, and even the brogue of a red-haired, blue-eyed Irishman. The Turkish contract amounted to two hundred and ten million rounds, the largest order ever placed in this country. The Russian contract really began some years before the war, in 1868. The coming of the Russian inspector, Gen. Gorloff", was of great advantage to the BSMH (f... .« l fi-^J. ^:-iJ ..^..i .*'f.~ f. ■ ^^?^;^ ' f.iil....t..^ ^^.^^ PORTIONS OF PO SHOWING SI //cy /j7/ TORNEY GIVEN TO MR. REYNOI.nS. IF FIRM ANIl FRFNill \'1SI-,S business. This competent officer was a very severe inspector, and thus helped establish the highest standard of product. After two years of strict application to business Mr. White, secretary of the Company, took him out for a social evening; Gen. Gorloff then remarked that it was his first outing in America, and added that if the contract were a failure he might as well blow his brains out. Was it a failure.'' Gen. Gorloff re- ported: "There have been fired in our regular work twenty thousand, seven hundred and twenty cartridges without one missfire, and two hundred reloaded ten times, making twenty- two thousand, seven hundred and twenty total, without a missfire, in the inspection of two million." Recovered from a Wreck Robert J. White reported in 1871: "The bark Forya from New York to Cronstadt with three million, six hun- dred and forty-five thousand, one hundred and twenty U AI C cart- ridges for the Russian Government was dismasted in a gale, had the deck stove in, and was abandoned at sea. The steamer Iowa from Liverpool found her partly filled with water, pumped her out, and towed her to New York, arriving April, 1871. Much of this ammunition had been under water five weeks. The whole was taken out and returned to the factory, the wet paper boxes removed, and ten thousand, four hundred and fifty of the cartridges fired, proving them uninjured." Twenty years later more of this lot were tested without a missfire. U M C cartridges from the wrecked "Alaine," found in good condition after thirteen years' sub- mergence, furnish another striking example. Could there be better proof of the quality of the primer, its water- tight fit in the primer pocket, or the excellence of the lubricator and the crimp? In 1871, the Russian Grand Duke Alexis came to this country and visited Bridgeport, where he made a speech. The U AI C plant was in gala attire, one long line of "grass- hopper machines" being decorated with bouquets that rose and fell with the motion of the mechanism. So many factory girls appeared in silk dresses that the Duke was much amazed at the condition of operatives in America. The Russian Tramp A poorly clothed man, apparently a vagrant, one day approached Gen. Gorloff with a request for work. He said he was a Russian who had been told by the Consulate in New York that he might find a job at Bridge- port. The General directed him to the U M C Company wdio set him to work cleaning the office, CHARGF 01- THE Tl RKb AT KAKAH \SSANKOI looking after guns, etc. Though his clothes were shabby, he had small hands and feet, and kept himself remarkably clean. One day, two months later, he failed to appear as usual, but about ten o'clock arrived faultlessly attired from silk hat to polished shoes, and said with a courtly bow: "Good morning. General, I leave you to- day. Good-by." He was a nobleman's son who had been detailed to serve as a spy upon the General. An International Secret At one time Gen. Gorloff rejected a large quantity of cartridges to the great surprise of the Company who had believed them perfect. Spain, engaged with a Cuban rebellion, promptly bid for the rejected lot; there had been a secret understanding that these should be refused by Russia to aid Spain. It was well that Spain secured this shipment since the Insurrectionists had not neglected to provide them- selves with Remington rifles and U M C ammuntion. In the later Cuban rebellion, that just preceded the Spanish-American War, all the forces fighting under Gomez, Maceo, Garcia, and the others, were so equipped although it had been a difficult matter for the "Junta" to forward their munitions to the scene of war. More than one such fili- bustering expedition was overtaken and captured within the three-mile limit by United States authorities. Very much the same experience marked many of the other Central and South American wars and up- risings. However much these factions might differ among themselves, they all agreed as to what were the best rifles and cartridges. In one case there was thecurious situationof twonatlons ■ — Colombia and Venezuela — at war with each other, whileasep- arate insurrec- tion was proceed- ing in each coun- try; all four of the warring bod- ies fired U M C bullets from Remington rifles. Perhaps noone is more deeply versed in the in- side stories of in- ternational conflicts during the past thirty years than is Mr. W. J. Bruff, the Company's general manager. Did not the seal of business confidence fasten his lips, there is much of recent history that he might illumine. Making Paper Shells In the panic of 1873, the steady wages of the U M C plant relieved Bridgeport. This same year the Com- pany bought from C. D. Wells of Springfield his equipment for making paper shells which were practically all hand-made. Soon machines were in- vented for this work, — an important development, because shotguns were rapidly increasing in use. This was D DUKE ALEXIS AND GENERAL CUSTER A \A'C?k, -,. re^y due ,. to the fact .-■' that as the country became settled and big game grew / harder to find, sportsmen gave more attention to wing-shooting. A sup- posedly ample stock was made up, and the Com- pany advertised that such a shell was on the market. Orders aggregating ten million, fairly flooded the plant, thus showing the power of advertising and the size of the market. The first U M C shot shells were of brass, but the paper shell followed. At first furnished to be loaded by sportsmen, the factory began supph'ing them ready -loaded in the '8o's. To-day several hundred mil- lions are turned out each year. Brains and Opportunities The vast plant — much the largest ammuni- tion factory in the ." world — is thus a pro- -- i/ - . ■' duct of " Brains and Op- -'W-^r portunity." Every new rifle, ^^ shotgun or revolver of any y caliber, is known immediately; thereupon the best ballistic experts in the country, under the direction of Mr. Wm. M. Thomas, Ballistic Engineer, at once develop the load best adapted to it. So perfect and uniform are the results, that arm- makers have adopted them as stand- ard, and work in accord with the U IM C Company in making changes. One Incident illustrates the care taken at every point: In making paper shells, the paper tube, where the edges lap, naturally had a ridge that was awkward in the gun. In order to lap over smoothly, machinery was introduced to grind thin these edges; this step having been noted by ]\Ir. Bird, the paper manufacturer, he developed a thin -edged paper specially for this process. That is why a U M C loaded shell slips so smoothly into your gun. Mr. Hartley's Energy Until his death in 1902, Mr. Hartley watched the work closely, and threw into it his inspiring energy. Once while making empty paper shells the primer had to be changed. At the factory great haste was being made, when Mr. Hartley arrived and in his forceful way exclaimed: "Do it more rapidly. Put benches in the storehouses. Get a thousand more girls if necessary. I want those shells reprimed!" It was done. The marvelous speed with 'F'' 'X:^ DEER-STALKING WITH THE CROSS-BOW This Compact Arm with its Small Bolt and Great Power was Popular with Many Sportsmen /tr^/ which the great ten- story shot-tower was '',> rushed to completion several years ago, shows that the energetic spirit of Air. Hartley survives a in the present manage- | ment. The ground was | broken in July, and per- f feet shot produced in „ the following February. \ Smokeless powder f came into use; the U AI C Company led in applying it to fixed ammunition. It needed •/a ' - A,--' X.'3 Co..^ (e. ■ /' /',. ORIGINAL EXPENSE ACCOl'NT SHOWING BALLOON ITEM ^ i creasing scale. Ideas born within its walls have devel- oped until they re- quired more build- ings. The growth has been continu- ously from within outward. Alen once factory hands have risen by their own abilities to important places, as Jerome Orcutt has done — forty-six years ago a tool- new primers for perfect ignition, after maker, now the second vice-president, careful experiments, these were per- This great Company has played Its fected, resulting in the "Nitro Club" part in the wars of the earth but the and "Arrow" brands of shot shells. principal role today is that of peace Foreign orders, an increasing de- in serving hunters and marksmen, mand for sporting ammunition, both For these it produces loads to fit at home and abroad, the needs of every known make of modern hand the growing army of operatives, the firearm, and carries in stock the addition of much new machinery, the enormous total of fifteen thousand necessary equipment for so great a diflferent kinds of loads, business — all of these have compelled The subject is growing more com- from time to time repeated enlarge- plicated as new inventions are being ments of the factory. developed; in the future, as in the And so J^^^^^^^ ^^^ ^^8 past, the Union Aletallic Cartridge plant's his- mf^^^^^ ^ ^ory has Company will be found foremost in run on in M ffi ffll™ ml ever-in- the manufacture of ammunition. /J y-SrS\ A Visit to the Bridgeport Plant '11 Getting Impressions IT IS no easy matter to secure a pass to the Bridgeport plant. Its great advantage over other concerns lies, to ; ■ a large degree, in the exclusive machinery, that has been developed at so much pains and expense, and the secrets of which are so carefully guarded. In our case, however, there will be nothing to hinder us from getting a few general impressions, provided we do not go into mechanical details too closely. The very size of the great manu- factory is impressive — sixteen acres of floor space, crowded with machinery, and resound- ing with activity. In building after building, floor above floor, the sight is similar: ^, / the long rows of busy ''d\ machines, the whirling network of shafts and •■■ belts above, the in- tent operatives, and the steady click- ing of innumerable parts blended into a softened wide-spread sound. It seems absolutely endless; it is a mat- ter of hours to go through the plant. Stop at one of the machines, and see the speed and accuracy with which it turns out its product; then calculate the entire number of machines and you will begin to gain a little idea as to what the total output of this vast institution must be. More than once you will find your- self wondering whether there can be guns enough in the world, or fingers enough to press their triggers, to use such a tremendous production of ammunition. But there are, and the demand is steadily increasing. This old world is a pretty big place after all. No Labor Troubles One of the earliest impressions }'ou are sure to get is of the superior grade of employes. These are not the ordi- nary factory hands, but men and women of a very intelligent type — Americans mainly. They are work- ing under such comfortable condi- tions of light, heat and ventilation, and the machines are equipped with such devices for safety and conven- ience, that you are not surprised at this general air of content, so different from that found in many plants. It is an interesting fact that, among the 2,500 hands, labor troubles have been practically unknown throughout the Company's entire history. This truly speaks volumes, both for the reasonableness of the hands, and the consideration of the management. High wages, steady employment, con- siderate treatment and opportunities for advancement, these have been the policy from the first, and the men at the top are in many cases those who have grown old in the service. Handling Deadly Explosives Another thing to strike you is the matter-of-fact way in which these op- eratives, girls in many cases, handle the most terrible compounds. We stop, for example, where they are making primers to go in the head of your loaded shell, in order that it may not miss fire when the bunch of quail whirrs suddenly into the air from the sheltering grasses. That grayish, pasty mass is wet fulminate of mer- cury. Suppose it should dry a trifle too rapidly. It would be the last thing you ever did suppose, for there is force enough in that double handful to blow- its surroundings into fragments. You edge away a little, and no wonder, but the girl who handles it shows no fear as she deftly but carefully presses it into moulds which separate it into the proper sizes for primers. She knows that in its present moist condition it cannot explode. Extreme Precautions Or, perhaps, we may be watching one of the many loading machines. There is a certain suggestiveness in the way the machines are separated by partitions. The man in charge takes a small carrier of powder from a case in the outside wall and shuts the door, then carefully empties it into the reservoir of his machine, and watches alertly while it packs the proper portions into the waiting shells. He looks like a careful man, and needs to be. You do not stand too close. *The bullet breaks a metal tape at the moment of leaving the muzzle. This time and the time of striking target are electrically recorded on the Chronograph. The empty carrier then passes through a little door at the side of the building, and drops into the yawning mouth of an automatic tube. In the twinkling of an eye, it appears in front of the operator in one of the distrib- uting stations where it is refilled, and returned to its proper loading ma- chine, in order to keep the machine going at a perfectly uniform rate; while at the same time it allows but a minimum amount of powder to re- main in the building at any moment. Each machine has but just sufficient powder in its hopper to run until a new supply can reach it. Greater precaution than this cannot be imag- ined, Illustrating as it does, that no effort has been spared to protect the lives of the operators. Learning a Secret Did you ever find an imperfect cart- rid ge orshot shell i n a UMC box? It is hardh' pos- sible. Does- "^ n't it strikeyou as re- markable that, in an output of something like four million per day, every cartridge should be perfect? Such things are not accidental. The secret is UMC inspection. Let us see what that means. It means laboratory tests to start with. Here are brought many sam- ples of the body pa- per, wad paper, met- als, water- proofing mixture, fulminate of mercur}', sul- phur, chlorate of potash, antimon}' sulphide, powder, wax, and other in- gredients, and even the operating materials such as coal, grease, oil, and soaps. In this room we see expert chemists and metallurgists with their test-tubes, scales, Bunsen burners, retorts, tensile machines, microscopes, and other scientific-looking apparatus, busily hunting for defects. PUTTING METAL HEADS ON PAPER SHOT SHELLS For exam- p 1 e , one mark- e r is exam- ining a sup- ply of cupro- nickel, such as is used in jacketing certain bullets. A corner of each strip is first bent over at right angles^ then back in the other direction until it is doubled, then straightened. It does not show the slight- est sign of breaking or cracking in spite of the severe treat- ment, therefore it is perfect. Let but the least flaw appear, and the shipment is re- jected. Photographing the Invisible Another man is engaged in taking photographs of the invisible — invisi- ble, that is, to the naked eye. By means of a powerful microscope at- tachment he first enlarges tiny metal crystals until it can be seen whether the structure shows the chance of fracture. This is most important. It indicates why UMC shells do not burst in use. Even the severe govern- *Such is the speed of these presses, that the brief interruption necessary for taking this photograph, caused the loss of nearly 40,000 cartridge shells, although the presses were stopped for less than five minutes. ment test, requiring that the same shell be fired and reloaded twenty times does not worry this plant, for it has the record of some of its shells, that have been fired and reloaded eighty times, finishing in good condition. Then come the various branches of the inspection work. These are too many and long to examine in detail. Our guide explains that the Inspec- tion Department is a unit by itself, distinct from the rest of the shop. Its head reports directly to the Man- ager of Works and is not connected with the manufacturing departments. His word is law. No matter whether a carload shipment is being held up for a handful of one particular kind of cartridge, the car cannot go until this man is satisfied that all are right. Expensive Care It is expensive to take such pains. We are told that it costs more to inspect shot shells than it does to load them, and that some of the high-power rifle cartridges are inspected so many times that, were it not for the use of automatic machinery, they could not be sold at a reasonable price. Here and there, as we go, we get glimpses of this process which takes the entire time of several hundred employes. At one point large inspection belts covered with the product, move slowly between rows of bright-eyed girls who occasionally make little darting grabs at something that has seemed defect- ive to their practiced glance. In other rooms, long rows of operatives are holding hands full of shells up to the light, or rolling them over their hands in the same keen search. The Inspection of Empty Shells Perhaps it may be interesting to quote from a summary prepared by IMr. Thomas, showing but one stage of the process: '' Shot shells are received by inspec- tion department after the heads, tubes, bodies, primers, and battery cups have been carefully examined, gauged, sized and tested; they are then: "(i) Gauged for body diameter in chamber gauges. "(2) Gauged for head thickness and head diameter, and if any quan- tity of these defects be found, all shells in inspection department of that particular brand are returned to manufacturing department to be either corrected or scrapped. "(3) Primers carefully examined. " (4) Entire shell examined for M. «m SHOT TO' ■■■■■■■■■ SHOT TOWER — TALLEST BUILDING IN iNNKi: ucL r t«l m i any blemish which might mar the general appearance. Slight scratches on head, or spots on bodies are suf- ficient causes for their rejection. The average consumer would be unable to determine in many cases, if shown our scrap pile, why the shells in question had been rejected." Similarly, metallic cartridges must have shells gauged for size of pocket; heads gauged for diam- eter; shells carefully inspected inside and out for flaws, dents and buckled necks; primer pockets examined for shape and condition; shells gauged for length; shells gauged in chamber gauge for body diameter; necked shells gauged for profile and distance from head; shells examined for depth of primer seating, condition of anvil, and ex- ploded primer; and shells finally gone over for general defects that may have escaped other inspections. Weighing Bullets In the same spirit, girls with deli- cate scales, like those you see in a druggist's prescription department, are weighing the bullets carefully, one by one, hour after hour, day after day, giving all their thought and at- tention to this one thing; while other employes explode about two million primers a year in testing their sensi- tiveness. The loaded shells and cartridges go through a series of gauges and tests seemingly unnecessary after all that have preceded the loading. For ex- ample, it does look a little wasteful to see men take shells at random from the various loading machines and packing tables, in order to cut them up and examine the contents. When we learn that a half-million perfectly good shells are thus destroyed each year, it impresses us as painstaking run mad, but it helps to explain why there are no misfires in your U M C box. Testing for All the World And then at last come the shooting tests. Five hundred thousand rim- fire cartridges, two hundred and fifty thousand center-tire cartridges, and five hundred thousand loaded shells must still be sacrificed on the various shooting ranges each year, in order to study Velocity, Intensity of Sound, Penetration, Pressure, and Shot Pat- tern, also the Alushrooming qualities of soft-point bullets, and the Rigidity of those with metal cases. Each of these points in what is known as the "Ballistic" work has special experts and apparatus. There is no guess- work anywhere. Among other points we step into the gun-room. It looks like the arsenal of a fort. There are case after case of rifles, shotguns, revolvers, and pistols of practically every style, caliber, and make, ever put on the market, some of them classified as English, German, Turkish, Argentine, French, etc. These are all for test purposes, for it is the determination of the Company to produce the standard load for every known kind of firearms; and as soon as a new type appears anywhere, its counterpart finds its way into this room. In an adjoin- ing room, filled with pungent fumes of powder, a rackful of these guns is being used with the appropriate loads. Thus the process of destruction serves that of construction, and the apparent waste of a large sum of money each year in "burning pow- der," is really a wise economy. Alaintaining the standard at what- ever cost, is a business investment in the future. Deer In the Powder Park Two miles distant is the powder park, a really beautiful spot where curiously enough, a small herd of wild deer that broke into the park several years ago, have lived contentedly ever since. Many small buildings are scattered through the three hundred and sixty-one acres, and in these is stored the main supply of powder. By means of a pouring plant this pow- der is turned from the kegs into ?fi THE ENTRANCES THE INDUSTRIAL ARMY JUST BEGINNING TO LEAVE -^^ i^i? (. \Ki krrx.i [ 01 \i s \ioKi- rHAN 1 (tl)() (Hill (.1 SM \j I |.sl (HI 1 II ()\ H\NI)) small car- riers, and every for- t y - f i V e minutes one of the Com- pany's lit- tle engines takes a single car of these sealed car- riers over their pri- vate rail- way to the factor}'. Thus the powder is delivered only as fast as needed. Various Departments It is not our purpose to see things systematically, and we shall ramble at will from one department to another. At one place we find whole rows of machinery turning out old-fashioned percussion caps, and realize that there must be still many of the old muzzle-loading nipple guns in use in various out-of-the-way cor- ners. Again, we find somewhat sim- ilar machines pressing the steel linings that have made the U M C steel-lined shot shells famous the world over. In another room we sniff the fra- grance of cooking flour, sug- '^ \ - gestive of a cracker bakery, but it is only paste for the -•■ paper tubes of the shot shells. Again, here is the heavy, steamy odor of wet felt where the wads are being made; and there on the other hand, are printing presses of unusual shape turning out a shower of printed "top-shot wads." If you look at the end of your shot- gun load you will find the shell closed with a disc of cardboard bear- ing the size and description of that particular load. If you were to dig out this disc you would find it printed on both sides. Why.'' Economy of Handling Formerh' these were printed on one side only, but in handling mil- lions of such small objects a large number were sure to be turned over, and then needed to be righted. This took time, and time is money. Finally it was decided to print on both sides, which was quite as easy, and then the discs would be always right side up. Other presses are printing labels and box covers. At one point girls are fitting cardboard boxes together with a deft speed that is fascinating to watch. At other points packing is going on with many clever little mechanical aids to quick handling. And then there are the great ware- rooms for raw materials, and the other rooms for crating, marking, and trundling into waiting box cars. The Big Teapot High abo\e the huge plant stand two objects that may be seen for miles around. One of these is the new shot tower, and the other the water tank of one hundred thousand gallons, — the "big teapot" they call it familiarly — which is connected with the intricate system of sprinkler pipes ^^^^ in every building. This means tliat every nine square feet of floor space has automatic fire protection. Near this is the pov^^er plant with its lofty boilers, mighty engines, and marvelous dynamos sending life through wires to the army of machines. The electrical equipment is of the finest, and the switchboards are every- where enclosed in wall cases with glass doors and asbestos lining, to guard against chance of accident. Built in Seven Months All this time, however, we have had the shot tower in mind. Occa- sionally we have caught glimpses of it from various windows, and when we have stepped outdoors in passing from building to building, there it has stood, dominating the whole scene. Our guide, with the satisfied air of having saved the best for the last, now says that we will go there, and tells us, as we cross the yard, how it was rushed to completion in seven months, and that it represents the last word in scientific shot production. The great building is solid masonry, metal, and concrete. There does not seem to be a burnable square inch about it anywhere. Two large iron cylinders descend in the center, coming down through the ceil- ing from above; we are invited to look through an open port in one of these. Raining Shot We see nothing but the whitened opposite wall, against which a light burns. It appears absolutely empty, though within it is raining such a swift shower of invisible metal that if we were to stretch our hands into the apparently vacant space they would be torn from our arms. A large water tank below is churned into foam with the impact of the falling shot, and as we look down- ward we make out finally the haze of motion. It is so interesting that we take the elevator and rise ten stories to the source of the shower. Here high in the air are the large caldrons where many pigs of lead, with the proper alloy, are melted into a sort of metallic soup. This is fed into small compartments containing sieves or screens, through the meshes of which the shining drops appear and then plunge swiftly downward. Cascades of Shot But this only begins the process. Taken from the water tanks and hoisted up again, the shot pellets, in a second journey down, through com- plicated devices, are sorted, tumbled, polished, graded, coated with graphite, and finally stored. The building is almost bare of work- men; everything is mechanical. One pretty sight is that of cascades of shot pouring out of spouts, and rolling smoothly down glass inclines, tier above tier. Here perfect shot, moving more swiftly than the occa- sional imperfect ones, shoot over low partitions, which check the latter, and drop them into separate bins. Noth- ing imperfect enters any U M C load. A Bunch of Statistics Now we return to our starting point, but our guide feels that we should take with us figures of what we have seen, and runs over the following list: "There are one hundred and one buildings with a total floor area of sixteen acres, in a twenty - five - acre tract. Includingthe powder park and other land, the Company owns four hundred and twen- ty-seven acres. "There are fifty thou- sand dollars' worth of fire protection apparatus. "The private railway system includes about a mile of track between the buildings, in addition to the track running out to the powder park. "About four million loads are produced each working day. These re- -^ quire an average of thirty-five opera- tions each, or one hundred and forty million operations in ten hours. "One day's shipment will some- times run to seven million loads. "From four to five million paper wads are cut every day. " In the shot tower one hundred and fifty tons of metal can be daily con- verted into the inconceivable total of twelve hundred million — one and one-fifth billions — of shot pellets. Laid out in a row touching each other, one day's production of shot would reach two thousand miles, or from New York to Salt Lake City. "The ammunition produced ranges all the way from tiny 'B. B. cap' cartridges to five-inch shells. Some- thing over oneniilHon of these smallest cartridges would be required to equal one of the largest." The Office Building Nothing has been said of the brain of the plant, its offices. These are to be found in every fac- tory, but rarely so spa- cious as here, occupy- ing as they do a whole building with many departments. Here we began, and here weend our journey, with bodies tired and minds weary but inter- e s t e d . M\Rl KLUS HARTLEY DOUliE PRESIDENT AT THE BRIDGEPORT PLANT "gsp.- IP ' . 1 ,3.1 An Interesting Day at Ilion The Growth of Eighty Years N— > OT far from the banks of the Erie Canal, where it runs through Ilion, stands a group of large brick buildings about whose early days we have already learned. Here, as described in an earlier chapter, came Eliphalet Remington more than eighty years ago; but how amazed he would have been could he have real- ized the greatness of its present growth, for, as we roam through the works, we come upon signs, "Building No. 53," "Building No. 69," etc. It is borne in upon us that a deal of space is required to produce all the Remington arms that the world de- mands. Of course, as in the cartridge fac- tory, we find here similar vistas of swiftly whirring shafts, belts and pul- leys; long rows of resounding machin- ery, and armies of operators. There are, however, points in which the manufacture of guns differs from all other processes. These we will notice especially. To Prevent Bursting At the outset, we touch a point of interest. When you raise a gun to your shoulder you take a chance. It must be pressed close to your face, since that is the only way for you to sight it. It must contain a powerful charge, or it will not shoot to kill. Suppose that there be a flaw in the barrel near the base, the gun might explode with serious results. This often happened with the clumsy arms of olden time. It is occasionally heard of today. Therefore, if you are a sportsman, it is reassuring to step into the room where they test materials. Modern science has learned a thousand things. It takes no chances. A new shipment of steel enters the works. It comes from a steel mill famous for its products, and is sup- .' ' ry ^3CV posed to be made upon a formula which must give perfect results, according to the laws of metallurgy, but even these passports are not sufficient. It must stand the test. By Machine and Chemistry Accordingly, numerous samples are taken from different parts of the lot and fashioned into "Test Plugs." Question number one is asked of the metal by the keen-eyed man in charge of the laboratory: "Were you carefully made upon that formula.'' Do you contain the exact percentage of carbon which will give the best results.^" The answer involves weighing in the most delicate scales, and test- ing with chemical reactions until it is absolutely certain that the steel is according to formula, and Is uni- form throughout. But this does not pass it until question number two is asked: "Are you as strong as you should be.^ Come, show your strength." And now the test plugs go into a powerful contrivance that strains them in the most scientific way, and shows the answer upon an indicator. Since the giant force of 300,000 pounds pressure to the square inch can be brought to bear, ; the slender plug must break at j some point, and this point is carefully recorded. If it fall even a trifle short of the strength required, which is 5,000 pounds to the square inch, more ' '''i;: i^M ■'^'■■M- -^■■S-^ than double the pressure .^^,,1, of a service charge, the steel is rejected. That is one of the reasons why you can raise your Remington to your face with perfect safety. Remington arms, by the way, are made of "acid open-hearth steel," which is stronger, weight for weight, than the Bessemer steel ~' j.;- used by most manu- ;; ~ ', facturers. .^ -,; We " Pass the Test " If visitors were tested as severely as the material, we should all be turned back at this point. Fortun- ately, we are favored and allowed to pass inside. Here we spend, most in- terestingly, several hours wandering from building to building, and admir- ing the ingenious skill with which the modern firearm is produced. Some departments quiver with the shock of huge hammers which . come crashing down upon the metal parts and give them, roughly, the shape that later will be finished and perfected by machine and tool. At other times, we stand fascinated by the automatic machinery that hums busily along, almost unat- tended as some faithful, intel- ligent servant who can be trusted to work by himself. In one place, a press is rapidly engaged in giving the correct bend to AN UNEXPECTED MEETING The "Kentucky Rifle" with its Flint-Lock was Accurate but must be Muzzle-Charged some small but important part. It stops its great pressure at exactly the right point with the most mathemat- ical nicety, and a visitor remarks: "Such a delicate touch as that might almost play billiards!" Making Barrels One of the most important features is, of course, the making of barrels. The machines for drilling and boring , are the best that money can buy, and ljyf4. the operatives the most skilful to be found anywhere. Care at this stage reduces the necessity for straightening later. Every point is given the minutest atten- tion. In drilling 22 calibers, for example, the length of the hole must be from loo to 125 times the diameter of the drill. Improvements have made it pos- sible to drill harder steel than for- merly. This reduces the weight of the gun, and is important to the man who carries it. Taking off 2-1000 of an Inch The boring is an especially deli- cate task. In choke-boring your shotgun, for example, the final ream- er took off only 2-1000 of an inch. Think of such a gossamer thread of metal! But it insures accuracy. No pains can be too great for that. This exquisite painstaking will be seen still more in the barrel-inspec- tion department, to which we will go now. In passing, we must not forget the grinding shop where is perhaps the finest battery of grinding ma- chines in the United States; or the polishers running at the dizzy speed of 1,500 to 1,700 revo- lutions per minute, and making the inside of the barrel shine like glass. This high polish is im- portant for it resists rust and prevents leading. That is the atmosphere of the whole place. Every action has its reason. There is not an unneces- sary motion made by any one, and there is not one necessary thing omitted, whatevei the cost or trouble. Looking at Reflected Lines But here is the In- spection Department. Hanging in the windows are trans- lucent frames with a black line across the center of each. You will see one of the inspectors take a barrel from the waiting rack, hold one end toward the light, squint critically through the tube, and lay it aside approvingly. You pick it up and follow his ex- ample. First, you point it straight at the black cross-line on the frame. Then you tip up the farther end ever so little, and see how two re- flected shade lines form on GUNS AND RIFLES the shining inner surface and run down the barrel toward your eye. These lines are straight as a die, there- fore, the barrel is perfect. Should either one waver the slightest frac- tion the inspector's quick eye at once detects it. Yours might not. Swiftly he picks up one after another and repeats the process. Ah! there is one that doesn't sat- isfy. This he places in a frame having a three - point bearing ; taps it gently once or twice, looks through it again, repeats the process, and now finds it absolutely true. Or perhaps he uses a slightly different de- vice and does the straightening with a hook instead of a ham- mer. Either method accomplishes the pur- pose. An Inspecting Machine But the spirit of the factory never rests contented with past achievements. That is why there is now being in- troduced a new machine, of even greater delicacy, showing reflected circles in the barrel, and doing the straightening mechanically. No other manufacturer uses such a machine. We must not forget the gauges. Have you any idea how many times your Remington rifle or shotgan has had to pass through the gauging pro- cess? Not a single part of the mechanism could go to the assembling room until it had been separately measured and proved perfect. There are two hundred and forty- five inspection points, and five hun- dred and seventeen gauges must be used: forty-nine on the guard; forty- six on the receiver; thirty on the breech-block, and so on. On the receiver for the No. lo repeating shotgun, however, seventy gauges are used, and thirty-one for the trig- ger alone. Beyond the Power of Sight Some of these gauges are mar- vels of delicacy, but there is one machine used which perhaps has never been equaled. Not only will it make measurements to one twenty-thousandth of an inch but it is actually sensitive to differences of a one hundred- thousandth of an inch. Such a minute dimension we can not even imagine; it is be- yond the range of the most powerful microscope, and yet here is a piece of mechanism which can really detect it. Compare this with the machine which can test ma- terial up to 300,000 pounds to the square inch, already spoken of. Do you wonder that an arm coming from a place Jp >"-;*n PAST AND PRESENT MODELS RIFLES 1. Harper's Ft-rry iiuizzle-loadinn uiiisket. 2. Transformed SprinKfield brceth-loader. 3. Geiger patent nO caliber carbine. 4. Beales pat. 44 caliber sporting rifle. 5. Thomas pat. rifle cane. 22 and '^2 cal. H. Remington pat. military rifle where they use such devices should be a "game-getter" ? From Past to Present One room links us with the past, for in it are to be found a collection of the guns manufactured at Ilion during the past fifty years. We look in vain, unfortu- nately, for examples of the original rifles as made in the little forge by the brookside; even the Jencks carbine, which be- gan the series of Govern- ment contracts, is not shown. Here, however, is the "Harper's Ferry" model, — an antiquated muzzle- loading musket — while the next in order shows the great step to the breech-loader. In the third, the nipple-lock has been replaced by one of more modern make; a little farther beyond is seen the entry of the fam- ous dropping breech-block backed up by the hammer. It was this improvement that started the flood of foreign orders narrated in "The Romance of Remington Arms." 1. Rider pat. 22& 44 cl 2. Eliott pat. 41 cal. double derringer ■"=^- "^^=^ 3. Rider pat. 22 cal. 4. Rem. pat. 44 cal. 5. Smoot pat. 41 cal. t>. Eliott pat. .32 cal. 7. Beales pat. 32 cal. ><. Rider pat. .50 cal. Remington iiat. military carbine. Keene pat. sporting mod. repeater. Knife bayonet for military rifle. Remington pat. small-bore spc a. Beales pat. 38 cal. M 10. Rider pat. 32 cal. ^ magazine repeater m 11. Sniootpat.32cal. ^ 12. Eliott pat. 41 cal. ^ •^in>;le derringer Passing over several types, the next to claim special attention shows the transition from single-fire to repeater. This is the Remington-Lee bolt-mech- anism rifle, developed after years of experimenting in this fac- 202222321 tory. It constitutes the parent of modern military rifles, and is the arm that was first used in battle by the Chinese, as already described, proving so superior to the Kropat- chek rifles of the French. The series of rifles cul- minates, of course, in the familiar pump — or trom- bone — action, and the automatic repeater; in this latter the recoil is utilized to perform all the opera- tions of setting, firing, ejecting empty shells, and replacing them with fresh loads. Shotguns, Pistols, and Revolvers Nor must we overlook the similar progress, as here set forth, in shotguns, from the dropping breech- '""' block type to the trom- bone action and automatic repeaters. Shotguns form an increasingly large pro- portion of the total output, because of the greater num-ber of sportsmen hunting birds and other small game. The require- ments of these hunters are closely studied. The many styles of pis- tols and revolvers displayed are relics of the past. Their manufacture. 13. Snioot pat. 38 cal. 14. Eliott pat. 22 cal. 15. Rider pat. 32 cal. 16. Rem. pat. 22 cal. 17. Beales pat. 44 cal. MODELS— Continued Remington pat. juvenile. No. 4 model. Remington pat. juvenile. No. model. Remington pat. target. No. 7 model. Browning pat. sporting, auto-loader. I'l-dersen pat. trombone repeater. SHOTGUNS 'III iiiiliilliii ■ Rider pat. 20 ga.. single shot, No. 1 model. Whit more pat. 12 ga., 2-bar'l, lift lever. Remington pat. 12 ga.. 2-bar'l, mod. LSHO. Rem. pat. 12 ga.. 1-bar'l. semi-hammerless. Rem. pat. 12 ga.. 2-l)ar'l, hanimerless. Browning pat. 12 ga. auto-loader. T!^W \H '■^'^'f \.^, n f with the exception of the double derringer, has now been discontinued by the Company in order to concen- trate attention upon the production of rifles and shotguns. Rifling and Other Matters There is much more to notice as we go from building to building in the big enclosure. In some places we come out upon elevated passage- ways, running over the roofs of buildings; we examine with interest the rifling department, one of the most critical points in the shop where the shallow spiral grooves are cut into the barrel in order to give the bullet the rotation which will keep it true in flight. These grooves of course must be of exactly the right depth and spiral that the best results shall always follow. We shall see, without stopping to describe, the big oil-pumping engines that supply oil for the lathes and drills; also the brazing furnaces, to- gether with many other things; and we shall come at length to the gun- testing rooms. "\\ hat! "you exclaim, "more tests.'' Is there to be no end to it.'"' Ap- parently not, for these are Remington guns with ninety-five years of repu- tation to sustain. Testing with Loads First, then, is the barrel as perfect as we believe it.'* We know that it is per- fect in gauge and workmanship, but is there the slightest chance of an invis- ible flaw in material.'' The original tests of material made this very, very unlikely, but we will take no chances, j If there be such a flaw, it must burst at more than double the service charge. Accordingly the gun is laid in a rest with its muzzle pointed through an opening in the wall into a bank of sand. We get behind a steel plate for safety, and put cotton in our ears; the trigger is pulled by means of a string, — bang! the gun is uninjured; its strength has been assured. Then follow tests for action and speed, and if the gun be an auto- loader the swift rattle of its dis- charges is surprising. The well- gauged parts move as smoothly as the works of a watch. And finally there are the target tests. Firing at Targets Rifle after rifle in succession is laid in a rest and fired at a mathematically divided target upon the hillside. The results are noted through a telescope. Difficulty at this point in- varibly rejects the rifle. Shotguns are discharged at paper targets in the shooting gallery. We walk through the hallway that runs outside to the point where a boy is handling the targets. We hear a distant bang. The boy pulls a han- dle in the side of the wall, and a frame emerges bearing a well-peppered sheet of paper. This he unfastens and hangs up for reference, pinning a fresh sheet in its place. These targets must all be examined and every shot- hole be counted. If in any case there be found less than 75% of the shot within a circle of thirty inches from the center, the gun is at once rejected. Every Remington gun must pass triumphantly through each of its tests. You will find the inspector's mark at the base of your rifle or shot- gun barrel; it is never placed there MASTER OF THE SITUATION The Modern Sportsmnn with his Remington-UMC Automatic Rifle is Prepared for all Emergencies ^^^^^■. until the completion of this entire process. Utilizing "Kicks" The auto-loading gun, the especial pride of the Remington Works, with its solid breech, its side ejectment, its perfect balance, and its self-acting mechanism, makes use of the recoil, — "the Kick" — and turns it into ser- vice. Something very much like this, in another sense, takes place in the factory office, and perhaps it is after all the most interesting feature of the institution. All the rest deals with the present, but this has its bearing on the future. Once a week, on Tuesday, the department heads gather for the purpose of discussing all letters, sug- gestions, or complaints. Complaints.'' Is it possible that such incredible pains as we have witnessed can ever fail to satisfy.? Yes, occasionally, for the human being is a curious creature, and no one has ever satisfied him everywhere. But the Company invites com- plaints, is grateful for them. Each point is weighed and discussed with as much care as the inspection of a barrel. Alany minds have many points of view. It is possible that some kick may contain a hint of great value, of which no one has yet thought. The kick must be made of service. Your Letter Therefore, if at any time you feel moved to write to the makers of your gun, you may do so with the certainty that the letter will be read and discussed around the table in the long room, that has the big bison-head at one end, surrounded by a collection of curious and historic guns. There men, who have made guns for more years, perhaps, than you have lived, will con- sider every point you raise, and if it should happen, as might chance, that the point you make be new, they will hold you in grateful remem- brance. The New Chapter The Greater Future HIS is the Chapter of the years to come. Thousands of dealers, and millions of customers will help us write it in every land. You have already traced with us the biographies of two great institutions. Each started with small begin- nings, and rose steadily to a stage many times greater than ^^' was dreamed in its early days. In so doing the Remington Arms Company acquired acknowledged leadership in the manufacture of rifles and shotguns, while the Union Metallic Cartridge Company became easily the world's foremost producer of ammunition. Then one day in the recent past two famous trade-marks slipped quietly into one, thus: T Rgrndngtori + ^™ A new chapter — this Chapter — in the world's in- dustrial history had begun. A Symbol and What It Means Trade-Marks and symbols may mean much or little. "Old Glory" beheld the first time is merely a pretty flag, but an American who sees it flying in some foreign land, bares his head. AUG 21 1912 and thinks with emotion of the great Republic it represents. "Remington" and"U IM C" call to mind the years of time, the lives of men, and the millions of capital, that have been devoted to the upbuilding. Each has gained a meaning, full of interest to those who know, but taken together they represent a force, so much greater than the sum of both, that it may be years before the world realizes its full significance. The new trade-mark, therefore, stands for the tremendous weight of past achievements, but its principal bearing is on the future. It means that the greatest experts known to both industries have been brought into close co-operation under a single head. This is important in view of the fact that guns are made for ammunition, and ammunition for guns. Each is useless without the other. An improvement in either, that is not accompanied by a corre- sponding improvement in the other, loses much of its value. Creative Brains But two corps of experts working together from both sides of a single problem, are like the two blades of a pair of shears cutting swiftly and truly because of their union. There can be no uncertainty under such conditions. Every new theory in gun- making must be developed through the co-operation of those who will produce the ammunition for its use. Every idea, arising in the busy brains of the cartridge and shell makers, is instantly influenced by the keen practical judgment of the Ilion authorities. Thus it does not have to stand the test of outside use in order to prove success or failure. From the start it necessarily is right. Matchless Facilities Brains, however good, must be backed by resources. The Remington Arms-Union Metallic Cartridge Co. has the advantage of unequaled facil- ities. From laboratory apparatus to mechanical equipment, commercial organization, and financial capacity, its development is not hampered at a single point. Alany of its devices are exclusive, and every new resource of value, that can contribute ever so slightly to the general welfare, is supplied as soon as it appears. Impelling Spirit But more important than either, is the spirit behind both men and means. This country stands upon the threshold of greater commercial development than the world has ever seen. No past leadership will suffice unless newly won with each new year. Manufacturing, no longer merely an industry, is coming to be thought of as a science and an art. The full, broad realization of these facts is the largest asset of this Institution; its dominating thought of the future, and its determination to keep a place in advance of even the general forward movement, con- stitute the strongest insur- ance that every development of value will make its first appearance bearing the symbol "Remington-UMC" :5Str=i. VX A* \ LIBRARY OF CONGRESS 002 904 02 Jf^€ * ':^ **tj '*V -tV- ;V^ mm: ■Ay ^tKiliK^^ttf '^'