THE Young Engineer's OW3ST BOOK. CONTAINING AN EXPLANATION OF THE PRINCIPLE AND THEORIES ON WHICH THE STEAM-ENGINE AS A PRIME MOVER IS BASED ; 'ITH A DESCRIPTION OF DIFFERENT KINDS OF STEAM -fINES, CONDENSING AND NON-CONDENSING, MARINE, STATIONARY, LOCOMOTIVE, FIRE, TRACTION, AND PORTABLE; TOGETHER WITH INSTRUCTIONS HOW TO DESIGN, PROPORTION, LOCATE, REPAIR, REVERSE, AND RUN ALL CLASSES OF STEAM-ENGINES, WITH TABLES AND FORMULAS FOR FINDING THEIR HORSE-POWER. ALSO, SUGGESTIONS ON THE SELECTION, CARE, AND MANAGEMENT OF ALL CLASSES OF STEAM-ENGINES, BOILERS, PUMPS, INJECTORS, Etc., « n OR THE USE OF EDUCATIONAL INSTITUTIONS WHERE STUDENTS ARE INTENDED TO ENGAGE IN MECHANICAL PURSUITS, AND FOR THE PRIVATE INSTRUCTION OF YOUTHS WHO SHOW AN INCLINATION FOR STEAM ENGINEERING. Wxt% 108 gUtttfitaitotw. By STEPHEN ftOPEB, Engineer, tUTHOB OP BOPES'S PBACTICAL HAND-BOOKS FOB ENGINEEES AND FIBEMEH. THIRD EDITION, REVISED. PHILADELPHIA: DAVID McKAY, PUBLISHER, 1022 Market Street. PRACTICAL ENGINEERING BOOKS. ST-JEP,H^N ROI'PER. «A^ • ' '^0at$c!ii£i4 , '(fe 1 H^ll-PWssure or Non-jLWdeiising Steam- ; ' , l ' JBmjfosq " • J** • • ••" t » . * - ■ * * ° " Hand- Book of the Locomotive. Hand-Book of Land and Marine Engines. Hand-Book of Modern Steam Fire-Engines. Use and Abuse of the Steam Boiler. Questions and Answers for Engineers. Instructions and Suggestions for Engineers and Firemwu Care and Management of the Steam Boiler. Engineer's Handy-Book. Toung Engineer's Own Book, '■ . Copyright. EDWARD MEEKS. AVL riahts reserved Copyright. DAVID M'cKAY, 1897. Press of Wm. F. Fell & Co. 1220-24 Sansom St., PHILADELPHIA. Dedication. TO ALL THOSE WHO IN THE FUTURE INTEND TO ADOPT THE CALLING OF THE MECHANICAL ENGINEER, INTRODUCTION". THE object of the author, in the preparation of this book, is to fill a void which has existed in the literature of the Steam-Engine since its advent. jS"o writer has heretofore written a work on this subject which is adapted to the wants of the youth who manifests inclinations for steam-engineering'. Nearly all the text-books in institutions where boys are trained for the different mechanical pursuits, consist of old philosophical treatises, which contain brief paragraphs on air, heat, steam, etc., and are illustrated with such crude arrangements as Watt's, Newcumet's, and Rudolph's engines. This is alto- gether wrong, as no book is too good for a boy who shows an aptness or fondness for the study of any particular mechanical subject. He should be given to understand that, though the Steam-Engine is based on theories of heat, combustion, air, water, steam, etc., these theories are as immutable as the ground on which we tread, the firmament above us, or the ocean which stretches out before us. The young engineer should be instructed how to locate, set up, adjust, and put together all the numer- ous parts which go to make up the great prime X INTRODUCTION. mover of man — the Steam-Engine. If it be admit- ted it is absolutely necessary for a man to devote years to the acquirement of knowledge, for the pur- pose of qualifying himself for the duties of any spe- cial calling, and if the Steam-Engine is the most important invention that ever originated in the mind of man, and has, further, engrossed more thought, more mechanical genius, and more devotion from the scientist and the mechanic, than any other mechanical idea, then why should we not train our boys to appreciate it, care for it, and manage it, instead of allowing them to become imbued with the erroneous idea that it may, at no very far distant day, be superseded by another motor ? For, accord- ing to the natural order of things, such a change can never be realized ; because there are certain condi- tions connected with the Steam-Engine, and its employment as a motor, which must always place it ahead of any other prime mover. For this reason we ought to continue to improve it in design, workmanship, proportions, material, and fine finish ; this last is the most gratifying of ideas to the thoughtful mind, lending additional at- tractions to the natural and trained mechanic, the theorist, as well as the practical, intelligent engineer, S. R. CONTENTS. For a full reference to Contents in detail^ see Index, page 343. PAGB The Steam-Engine 27 Steam-Engines 31 Horse-Power of Steam-Engines . . . .37 Table showing the Factor of Horse-Power for Different Piston Speeds, Pressures, and Diameter of Cylinders 44 Economy and Waste in the Steam-Engine . . 49 Difference between Condensing and Non-Con- densing Engines 54 Design of Steam-Engines 56 Portable and Semi- Steam-Engines . . . .58 Small Steam-Engines 60 Traction Steam-Engines 62 Proportions of Steam-Engines 65 Fly- Wheels . 68 The Steam-Piston 70 xi XH CONTENTS. PAGE The Steam-Engine Cylinder 74 Table showing the Proper Thickness of Steam-Cylin- ders of Steam-Engines of different Diameters, includ- ing the necessary Allowance for Ee-boring . .76 Bed-Plates and Housings 76 The Crank . .79 The Eccentric . 83 The Link 85 connecting-eod boxes 86 How Steam-Engines are Made . . . .89 Materials Employed in the Manufacture op Steam-Engines 91 How to Locate an Engine 92 Care of the Steam-Engine 94 How to Clean a Steam-Engine . . . .95 How to Set Up an Engine 98 How to Set Out the Piston-Packing in the Cyl- inder . • 99 Piston- and Valve-Eod Packing . . . . 101 Let the Steam-Engine Alone 104 How to Treat the Engine 105 Man's Inhumanity to the Machine . . . 106 Technical Terms applied to Different Parts of Steam-Engines which Designate the Mem- bers of the Human Body . . . . .110 CONTENTS. Xlll PAGE Technical Terms applied to Different Parts of Steam-Engines and Boilers which Designate Garments 113 Knocking in Steam-Engines 114 What should the Young Engineer Be? . . 115 What should the Young Engineer Know? . . 117 The Young Engineer should Practise Economy 119 What Tools should the Young Engineer Have? 121 Conversation between the Young Engineer and his Employer ....... 124 The Steam-Engine Indicator 126 How to Adjust the Indicator . • . . .129 The Pantograph, or Lazy Tongs . . . .131 The Planimeter 131 The Vacuum — Its Effect on the Working of the Steam-Engine and as a Condition of Economy 133 Table showing the Vacuum in Inches of Mercury and Pounds Pressure per Square Inch taken from above Atmosphere 136 Vocabulary of Natural and Mechanical Proc- ess 138 The Slide- Valve 142 Technical Terms applied to the Working of Steam in the Cylinders of a Steam-Engine 145 2 XlV CONTENTS. PAGE How to Set a Slide- Valve 146 Lap on the Slide- Valve 147 Table showing the Amount of Lap required for Sta- tionary and Locomotive Slide- Valve Engines . . 148 Lead on the Slide- Valve 149 The Steam-Engine Governor . . • . 150 The Brown Bevolution Indicator .... 153 Revolution and Stroke 154 Table showing the Number of Strokes or Revolutions required for a Given Piston Speed .... 156 The Steam- Whistle 157 The Steam-Gauge 159 Attachments, Tools, and Fittings used in Con- nection with Steam-Engines and Boilers . 163 The Screw-Propeller and Paddle- Wheel . . 165 Air 168 Table showing the Expansion of Air by Heat and the Increase in Bulk in Proportion to Increase of Tem- perature 173 Table showing the Weight and Composition of Satu- rated Air 174 Air-Pumps 175 Air- Vessels 177 Water 179 Table showing the Boiling-points of Liquids under Pressure of One Atmosphere 182 CONTENTS. XV PAGB Table showing the Boiling-point for Fresh Water at different Altitudes above Sea-level .... 182 Table showing the Weight of Water in Pipe of various Diameters One Foot in Length ..... 183 Rules for Calculating the Quantity of Water required for different Specific Purposes 184 Table showing the Average Number of Gallons of Water used per capita for Culinary, Manufacturing, and Sanitary Purposes, and Fountains, in the Princi- pal Cities of this Country and Europe . . . 187 Table showing the Capacity of Cisterns and Tanks com- puted in Barrels of Thirty-one and one-half Gallons 188 Table showing the Capacity of Tanks of given Diam- eters and given Depths in Gallons . . . 189, 190 Heat 191 Table showing the Temperature of Fire, and the Ap- pearance of different Fuels at different Degrees Fah., and that it is nearly the same for all kinds of Com- bustibles under like Conditions 195 Table showing the Fusing Temperature of different Substances in Degrees Fah 195 Table showing the Eelative Value of different Non- conductors 195 Table showing the Melting-points of different Solids and of Alloys 196 Combustion 197 Table showing the Temperature at which different Substances become Combustible and Ignite without XVI CONTENTS. PAGB the Intervention of a Spark of either Electricity or Fire 201 Table showing Combustible Matter in different Sub- stances, the Quantity of Air required to Support Com- bustion, the Theoretic Value, and Highest Attainable Value of each under Ordinary Conditions . . 202 Table showing the Theoretic Value of different kinds of American Coal in Heat Units, Pounds of Water Evaporated, and Percentage of Waste . . . 203 Table showing the Combustible and Non-combustible in the best Quality of American Anthracite Coals . 204 Table showing the Constituents of Cumberland Coals (American) 204 Table showing the Composition of best Pennsylvania Anthracite Coal 204 Table showing the Basis of Virginia Caking Coal . 204 Table showing the Combustible Value of Ohio Coals . 204 Table deduced from an Analysis of Indiana Coals . 205 Table showing the Ingredients in Newcastle Coal (Eng- lish) 205 Table showing the Heating Power of Coke as Fuel . 205 Table showing the Chemical Equivalents of Wood . 205 Table showing the Vegetable Composition of Peat . 205 Table showing the Carbon, Volatile, Sulphur, etc., in Pittsburgh Coal . . . . . . .205 Table showing the Value of Lignite as Fuel . . 206 Table showing the Composition of Combustibles in Coal, Coke. Wood, and Peat, etc 206 CONTENTS. XV11 PAGH Table showing the Value of Fluid Fuels . . .206 Fuel 207 Wood 210 Table showing the Comparative Value of different kinds of Wood as Fuel 210 Steam 211 Economy of Working Steam Expansively . . 215 Bule for finding the Amount of Benefit to be derived from Working Steam Expansively .... 218 Table of Hyperbolic Logarithms to be used in Connec- tion with the above Kule 219 Table showing the Average Pressure of Steam in the Cylinder for the Whole Stroke when Cut-off at any given Point 220 Eule for finding the Average Pressure in Steam-Cylin- ders 221 Table of Multipliers by which to find the Average Pressure of Steam in the Cylinders of Steam-Engines, for any Point of Cut-off . . . .• . .221 Properties op Saturated Steam .... 222 Caloric 223 The Boot Sectional Steam-Boiler .... 225 Steam-Boilers 226 Steam-Boiler Performances 233 Chimneys 235 How Steam-Boilers are Made • . • 238 2* B XV111 CONTENTS. PAGB Smoke 241 Table showing the Safe Working Internal Pressures for Iron Boilers . 244-247 Table showing the Diminution in the Tenacity of Wrought-Iron when exposed to High Temperatures 248 Table showing the Linear Expansion of different Metals by Heat for each Degree Fah. . . . 249 Table showing the Tensile Strength of different Ma- terials, in Pounds per Square Inch .... 250 Table showing the Number of Square Feet of Heating Surface which Experience has shown to be Capable of Evaporating the Necessary Quantity of Water, to Develop a Horse-Power under Ordinary Circum- stances 253 Table showing the Increase of Sensible Heat and the Decrease of Latent Heat, according to Pressure, and vice versd 254 Table showing the Properties of Saturated Steam 255, 256 Table showing the Elasticity, Temperature, Volume, and Velocity with which Steam would Escape into the Atmosphere, at a Pressure of from ] 4.7 Pounds per Square Inch, 212° Fah., to 441 Pounds to 426.3° Fah., above Atmosphere 257-259 Table showing the Velocity with which Steam will Escape into the Atmosphere at different Pressures from 1 to 130 Pounds per Square Inch . . . 260 Instructions foe, Firing 261 Dampers 265 CONTENTS. XIX PAGE Cake of the Steam-Boiler • 266 Steam-Boiler Explosions 269 Grate-Bars 272 Boiler Braces 273 Solvents for Kemoving Scale and Incrustation from Steam-Boilers 275 Boiler Materials 277 Furnaces 279 Safety- Valves 280 Incrustation of Steam-Boilers .... 282 Feed- Water Heaters 286 Table showing the Percentage of Saving of Fuel effected by Heating Feed- Water, Steam Pressure 60 Pounds 289 Table showing the Units of Heat required to Evaporate each Pound of Feed- Water when supplied to a Steam- Boiler at different Temperatures and Evaporated under different Pressures 290-292 The Circle 293 Table showing the Diameter and Areas of Circles from 0.10 to 1.00 Inch, advancing by .005 . . .29 Table showing the Diameter and Circumference of Circles from to |- of an Inch, advancing by Eighths . .295 Table of Diameters and Areas of Circles from to £ of an Inch, advancing from £ 296 XX CONTENTS. PAGH Table of Diameters, Circumferences, and Areas of Cir- cles from T V of an Inch to 25 Inches . . 297-299 Standard Units adopted in this Country and England 300 Table showing the Specific Gravity of different Sub- stances per Cubic Foot ...'.. . . . 301-305 Table showing the Specific Gravity and Weights of various Substances 306 Logarithms 306 Table of Logarithms of Numbers from to 60 . 307, 308 Table of Co-efficients of Friction .... 309, 310 Table of Fractional Parts of an Inch expressed Deci- mally 311 Table of Standards of English and United States Linear, Square, Cubic, Solid, and Liquid Measures . .312 Table of Weights and Measures . . . .313, 314 Table showing the Crushing Strength of different Ma- terials, in Pounds per Square Inch .... 315 Table showing the Modulus of Elasticity of different Materials, in Tons of Two Thousand Pounds each . 316 Non-conductors for Preventing Kadiation and Condensation in Steam - Cylinders, Pipes, Boilers, Steam-Domes, etc 318 Table showing the Loss of Heat by Radiation through Naked or Uncovered Steam-Pipes, also the Economy of Fuel induced by the Use of Non-conductors . 320 Table showing the Valire of different Substances as Non-conductors 321 CONTENTS. XXI PAGE The Injector . 322 Table showing the Maximum Capacity of Sellers' Self- Adjusting Injectors, Steam Pressure in Pounds per Square Inch, etc. • 326 Instructions for Setting Up Injectors . . . 328 Pumps «... 329 Table of Proportions of the Dayton Cam Pump . . 334 Directions for Setting Up Steam-Pumps . . 335 Table showing the Diameter of the Steam- and Water- Cylinders, Length of Stroke, Strokes per Minute, Capacity, Size of Steam-, Exhaust-, Suction-, and Dis- charge-Pipes of the " Dean Steam- Pump " . . 337 Belting 339 THE OTTO GAS-ENGINE. LIST OF ILLUSTRATIONS. PAGE Front View of the Green Automatic Cut-off Engine Frontispiece The Otto Gas-engine xxi Back View of the Green Automatic Cut-off Engine xxii William Sellers & Co.'s Binder-frame . . . xxvi The Crist Vibrating Engine 30 Front View of the Twiss Automatic Cut-off Engine . 34 Hoven Owens & Richter's Corliss Engine . . .36 The Armington & Sims' Engine 40 Front View of the Blymyer Horizontal Stationary- Engine 45 Back View of the Blymyer Horizontal Stationary Engine 50 The Diamond Baxter Engine 55 The Greenfield Yacht-engine 57 The Buckeye Automatic Cut-off Engine . . .59 Payne & Son's Vertical Engines and Boilers . . 60 The Blymyer Portable Engine . . ... .61 The Lane & Bodey Traction or Self-propelling Steam-engine 63 The Whitehill Automatic Cut-off Engine ... 65 The Ball Steam-engine 71 The Steam-engine Cylinder 74 Kriebel Vibrating Valveless Engine . . . .75 The Twiss Yacht-engine 77 Single Crank and Eccentric 79 Double Crank 80 Disc Crank .81 Crank at Whole Stroke 82 Crank at Half Stroke 82 xxiii XXI V LIST OF ILLUSTRATIONS. PAGE Crank Travelling Inboard, or Under . . . .82 Crank Moving Outboard, or Over . . • .82 The Eccentric 83 Kriebel's Vibratory Cylinder Valveless Yacht-engine 87 The Steam's Engine 93 The Sombert Engine 96 Kartzenstein's Piston-rod Packing .... 101 The Straight-line Steam-engine 103 The Taylor Vertical Engine 109 Railroad Train Crossing the Susquehanna Bridge • 122 Thompson's Steam-engine Indicator .... 126 The Pantograph, or Lazy Tongs 131 The Planimeter 132 The Ocean Steamer . 133 The Westinghouse Engine 137 The Slide-valve 142 Lap on the Slide-valve - 147 Lead on the Slide-valve 149 The Gardner Steam-engine Governor . . . 150 The Pickering Steam-engine Governor . . . 151 The Speed-revolution Indicator 153 The Steam-whistle . . . . . . .157 The Steam Pressure-gauge 159 Sectional View of the Steam Pressure-gauge . . 161 Sectional View of the Steam-gauge . . . .161 The Vacuum-gauge . . . . . . . 162 Screw Stop-valve 163 Check-valve 163 Stop-valve, Check-valve, and Goose-neck . . . 163 Stop-valve, with Tap, Union, and Pet-cock . . 163 Bib-cock . . . . . . . . .163 Drip-cock 163 Gauge-cock 163 Flat Spanner 163 Round Spanner 163 LIST OF ILLUSTRATIONS. X^V PAGE Monkey-wrench ........ 163 Double-end Fork-wrench ...... 164 Yoke-wrench with Slot 164 Single Fork-wrench 164 Union, or Cup and Ball-joint 164 Tap-bolt 164 Set Screw .164 Hexagon Nut . 164 Long Tap-bolt 164 Stud-bolt . . 164 Lock-nut, with Lever 164 Tee 164 Elbow, with Nipple 164 Return Bend 164 Follower 164 Plug . . 164 Reducer 164 Bushing 164 Ferrule 164 Union 164 The Four-bladed Screw-propeller .... 165 The Turner Condenser and Air-pump . . . 175 Air-vessel .178 Waterfall . . . . 179 Combustion . . .-■■'. . . .' . . 197 The Root Sectional Steam-boiler .... 225 The Harrison Sectional Steam-boiler .... 228 The McKee & Rankin Flue-boiler . . . .232 Chimney 235 Steam's Tubular Fire-box Boiler ..... 237 Murrill & Kyser's Automatic Steam-damper . . 264 The Cooper Tubular Steam-boiler, with Dome, Safety- valve, etc. . . . . . . , .267 The Adams Grate-bar . 272 The " Common Sense " Steam-boiler .... 273 XXVI LIST OF ILLUSTRATIONS. PAGE The Galloway Steam-boiler 277 The Jarvis Improved Furnace 279 Safety-valve 281 The Baningwarith Feed- water Heater . . . 286 Badger Heater 288 Circles . . .293 William Sellers & Co.'s Injectors .... 322 The Dean Steam-pump 329 The Dayton Cam Steam-pump 334 William Sellers & Co.'s Mule Pulleys and Idlers 338, 341 The Cameron Steam-pump 363 The Eclipse Lubricator 343 WILLIAM SELLERS & CO.'S BINDER-FRAME FOR GUIDING BELTS. THE YOUNG ENGINEER'S OWN BOOK. THE STEAM-ENGINE. BY whom or at what period the steam-engine was invented, or who first conceived the idea of employing the vapor of boiling water as a motor, will probably never be known, as ancient history throws very little light on the subject, while modern records convey the impression that it is made up of parts which originated in the mechanical genius of several artisans and inventive minds. This seems plausible, from the fact that the patent-office records of all civilized countries fail to show that the steam-engine, as a machine, was ever at any time covered by any valid patent. The employment of steam as a means of propulsion, and that of the steam-engine as a motor, are two of the grandest mechanical concep- tions that ever emanated from the intellect or me- chanical genius of man. The chroniclers of England, France, Spain, and other countries of Europe, frequently put forth the 27 28 THE YOUNG ENGINEER'S OWN BOOK. claim that the steam-engine was invented by a sub. ject of their respective nationality, but investigation in all cases proves that this idea is erroneous, and that the steam-engine antedated the time specified by them. It is also asserted that Hero, of Alex- andria, who lived about 280 years B. c, was the inventor of the steam-engine. This also is a mis- take, as the contrivance which is shown as the in- vention of Hero bears no resemblance to the steam- engine, as it embodies no mechanical arrangement except a simple globe. Besides, it is well known that such vessels were used in Egypt for blowing fires, producing draught in chimneys, distributing in- cense, and terrifying ignorant and deluded people into idol worship. Centuries before Hero's time many of them were of exquisite design and workmanship, while the contrivance which is claimed to be the invention of Hero is of a rude and primitive char- acter. Notwithstanding all our modern improvements in the strength, power, and utility of machinery, when we witness the difficulty experienced in raising heavy weights only a few feet, our wonder is aroused to know how architects, in the construction of some of the most wonderful structures that the world has ever seen, and which are frequently met with in ancient Egypt, could raise stones weighing hundreds of tons to a height of several hundred feet, or how they could transport these materials hundreds of THE YOUNG ENGINEER'S OWN BOOK. 29 miles over an uneven country, from the place where they were quarried, and place them in position on the structure for which they were intended, without the aid of steam. It will be claimed that, if the steam-engine was in use in the early ages of the world, there would undoubtedly be some traces of it found in Egypt to furnish evidence of the existence of the steam- engine being among the lost arts. The question will naturally arise, Why should it have so com- pletely disappeared ? But the following answer will suffice : How much will be left of the great bridge across the Mississippi at St. Louis, of the East River Bridge at New York, or of any of the proud structures which demonstrate the genius of the civil and mechanical engineers of the present day, three thousand years hence ? Is there not a bare possi- bility that the scream of the locomotive was heard on the banks of the Euphrates thousands of years before America was discovered, and that the whistle of the stationary engine was heard in the shadow of the Pyramids, suggesting a suspension of opera- tions for refreshment and rest ? Whoever first suggested the employment of steam as a motor conferred a great boon on the human race. It is difficult to say what plane of civilization we would now occupy if the steam-engine had not been discovered. The printing-press and electric •telegraph have done much for the transmission of 3* THE YOUNG ENGINEER'S OWN BOOK THE YOUNG ENGINEER'S OWN BOOK. 31 knowledge between the different nations of the earth, but their agency would be very feeble and uncertain unless aided by the power of steam. It may be said, without fear of contradiction, that the steam-engine is the great prime mover of man. STEAM-ENGINES. A steam-engine is a machine which receives its motion directly from the pressure or elastic force of steam without the intervention of belts, pulleys, cog-gearing, or any other mechanical arrangement. They are termed prime movers, and are either sta- tionary, locomotive, traction, portable, or marine. Whether condensing or non-condensing, they are all also either simple or compound. It is understood that the simple engine is one in which the steam is used but once ; being admitted to the cylinder, it propels the piston to the point of cut-off, and is then allowed to expand down to the point of escape ; while in the compound engine the benefit of several expansions is realized, by admit- ting the steam from one cylinder to another before it is permitted to escape to the condenser. All loco- motives and ordinary stationary engines are simple, whilst the engines employed on ocean steamships are generally compound. An idea has prevailed, among inexperienced en- gineers, that an engine must be specially designed 32 THE YOUNG ENGINEER'S OWN BOOK. and constructed to meet the requirements of a con- densing engine. This is an erroneous idea; any engine may be converted into a condensing engine by attaching a condenser and air-pump to it, or a condensing engine may be converted into a non- condensing engine by removing the condenser and air-pump, and allowing the exhaust to escape under atmospheric pressure. Peculiarities of design have no influence in the case of either condensing or non-condensing engines. They may be either horizontal, vertical, incline, oscillating trunk, steeple, direct-acting, babk-action, or geared. The design is only employed to meet some peculiar requirements. Any of them may be either condensing or non-condensing, as the case may be. Traction engines are a class of machines which are intended to travel on ordinary roads without a track, while portable engines are those which are furnished with wheels for the purpose of locomotion, or, when they are small, may be carried by hand from place to place. They are frequently employed for agricultural purposes. In the case of the sta- tionary engine for manufacturing purposes, the energy exerted by the steam in the cylinder against the piston is transmitted to the machinery, or work to be performed, by belts, pulleys, cog-gearing, or some other mechanical device, pillow-blocks being the fulcrums to which the force is exerted. THE YOUNG ENGINEER'S OWN BOOK. 33 In the case of the marine engine, the power expended in working the propeller-shaft or paddle- wheels is transmitted to the thrust-block, where the force is exerted which propels the vessel forward or backward. The locomotive derives its power from the pressure of the steam in the cylinder, and from the bite of the drivers on the rail. The more weight thrown on the drivers, the greater the traction will be, and the engine will push or pull. But in any case the condition of the rails will influence the load or number of tons that a loco- motive will be able to handle. If they are wet or dry, the engine will be able to exert its traction force ; if they are simply damp, it will diminish the power of the locomotive ; but if they are greasy, as is frequently the case in the neighborhood of depots, the cohesion between the tires of the driving-wheels is destroyed, and the engine will not be able to start more than half its ordinary load. Fire-engines, such as are generally used for ex- tinguishing fires, are simply steam-engines, with a pump attached to one end of the piston-rod. There is an object to be accomplished by making them as light as possible, and as a result they are generally strained, over-taxed, and ruined. The piston of a steam-engine is subjected to two forces, viz., that of the incoming steam from the boiler, and the outgoing steam due to the resistance of the atmosphere. C M THE YOUNG ENGINEER'S OWN BOOK. THE YOUNG ENGINEER'S OWN BOOK. 35 Now, suppose the initial pressure was 70 pounds per square inch, and the resistance of the air 14. 7 pounds per square inch, the power utilized would be the differ- ence between the two factors. Suppose the cylinder was 10 inches in diameter, its area would be 78.54; now, if the pressure, as above stated, is 70 pounds per square inch against an area of 78.54, it would be equal to 5497.80. Now, suppose the resistance of the atmosphere against the outgoing steam was 14.7 pounds against 78.54 square inches ; it would be equal to 1154.538, which absorbs J of the united pressure, and would show that the difference between the two factors was the power utilized. But we must bear in mind that there are other sources of resistance ; for instance, the compression due to the steam which does not ex- haust from the cylinder, but has to be forced out by the action of the piston, and which, in many cases, amounts to 3 pounds per square inch, or 235.62 pounds for 78.54 square inches ; add this to 1154.538, and you have 1390.158, which, when subtracted from 5497.8, gives 4107.642 or 747 of the initial pressure. This shows the small amount of power utilized from a given volume of steam, and the heat expended in generating it. 36 THE YOUNG ENGINEER'S OWN BOOK. THE YOUNG ENGINEER'S OWN BOOK. 37 HORSE-POWER OP STEAM-ENGINES. Previous to the introduction of the steam-engine, horses were very generally used to furnish power to perform various kinds of work, and especially the work of pumping water out of mines, raising coal, etc. For such purposes, several horses working to- gether were required. Thus, to work the pumps of a certain mine, five, six, seven, or even twenty-five horses were necessary. When it became apparent that a new motor (the steam-engine) would supersede natural or animal power, the idea took the form of proportioning the new motor to do the work of a number of horses ; but, as the two powers were only alike in their equal capacity to do the same work, it became necessary to refer both powers to some work of a similar char- acter, which could be made the basis of comparison. It was naturally supposed that, if a certain number of horses were capable of raising a certain weight of coal and water out of a mine, or other location, a steam-engine of certain proportions, propelled by steam of a specified number of atmospheres,* would do the same thing, thus the weight raised at a given speed could be made the common measure of the two powers. * In the early days of the steam-engine the pressure of steam was expressed in atmospheres, instead of pounds per square inch- one atmosphere being 15 pounds, two atmospheres 30 pounds, etc 4 88 THE YOUNG ENGINEER'S OWN BOOK. It was demonstrated by experience that a horse of average strength, travelling at the rate of 2 J miles per hour, could work eight hours per day, and con- tinuously raise a weight of 150 pounds 100 feet high by means of a cable, block, and sheave, and accord- ingly the power of a horse was taken at the fore- going figures. But this rude formulae may be ex- pressed in other equivalent forms : The power which will raise 150 pounds 220 feet high per minute, will raise 300 pounds 110 feet high, or 33,000 pounds 1 foot high per minute respectively. From the foregoing paragraph it will be easily understood that 33,000 pounds raised at the rate of one foot high in a minute is the equivalent of 150 pounds at the rate of 220 feet per minute, or 2| miles per hour, and it will necessarily follow, that 33,000 pounds raised at the rate of one foot per minute, expresses the power of one horse, and has been taken as the standard measure of power. It was generally admitted that the mode of desig- nating the power of the steam-engine should be by horse-power, and that one-horse power should be understood as power capable of raising 33,000 pounds, or 16 J tons, one foot high in one minute. This unit of power has been adopted by all manufacturers of steam-engines and steam users in the United States. There are several kinds of horse-powers referred to in connection with the steam-engine, viz., the "nominal," "indicated," and "actual or net." THE YOUNG ENGINEER'S OWN BOOK. 39 The term nominal horse-power, as before stated, originated at the time of the invention of the steam- engine ; but, nevertheless, it implies the ability to do a certain amount of work in a given time. The indicated horse-power is obtained by multi- plying together the mean effective pressure in the cylinder in pounds per square inch, the area of the piston in square inches, and the speed in feet per min- ute, and dividing the product by 33,000. The actual or net horse-power expresses the total available power of an engine, and it equals the in- dicated horse-power minus the amount expended in overcoming the friction. Rule. — For Finding the Horse-power of a Steam- engine. — Multiply the area of the piston by the aver- age pressure ; multiply this product by the number of feet the piston travels in feet per minute, and di- vide by 33,000 ; the quotient will be the horse-power of the engine. But, however accurate such calcu- lation may be, it simply amounts to speculation, be- cause we do not know whether the piston is leaky or not, whether the valve is steam-tight or not, if it is properly set, whether the valves or the ports are rightly proportioned, whether the engine is in line, or the packing too tight or too loose ; and until we know these things we cannot even approximate the power of an engine. The indicator diagram is the only exponent of that. 40 THE YOUNG ENGINEER'S OWN BOOK. THE YOUNG ENGINEER'S OWN BOOK. 41 EXAMPLE. Diameter of cylinder in inches ... 2 2 Square of diameter of cylinder ... 4 Multiplied by the decimal . . . • .7854 Area of piston 3.1416 Boiler pressure 60 pounds, cut-off \ stroke, average pressure in cylinder • . 50 157.0800 Travel of piston in feet per minute . . 250 Divide by 33000) 39270.00 Horse-power 1.19 EXAMPLE. Diameter of cylinder in inches ... 4 4 Square of diameter of cylinder ... 16 Multiplied by the decimal .... .7854 Area of piston 12.5664 Boiler pressure 60 pounds, cut-off \ stroke, average pressure in cylinder • • 50 628.3200 Travel of piston in feet per minute • • 250 Divide by 33000) 157080.00 Horse-power ...... 4.76 4* 42 THE YOUNG ENGINEER'S OWN BOOK. EXAMPLE. Diameter of cylinder in inches . • 6 6 Square of diameter of cylinder . . 36 Multiplied by the decimal . . . .7854 Area of piston 28.2744 Boiler pressure 60 pounds, cut-off \ stroke, average pressure ... 50 1413.7200 Travel of piston in feet per minute • 25Q Divided by 33000 )353430.00 Horse-power • 10.71 EXAMPLE. Diameter of cylinder in inches . , 8 8 Square of diameter of cylinder . . 64 Multiplied by the decimal . . • .7854 50.2656 Boiler pressure 60 pounds, cut-off \ stroke, average pressure in cylinder 50 pounds ....... 50 2513.2800 Travel of piston in feet per minute ' • 250 Divide by 33000 )628320.00 Horse-power 19.04 THE YOUNG ENGINEER'S OWN BOOK. 43 EXAMPLE. Diameter of the cylinder in inches . . 10 10 Square of diameter of cylinder . . • 100 Multiplied by the decimal .... .7854 Area of piston 78.54 Boiler pressure 60 pounds, cut-off § stroke, average pressure in cylinder . • 50 3927.00 Travel of piston in feet per minute . . 250 Divide by . 33000 )981750.00 Horse-power 29.75 Rule. — For Finding the Horse-power of Steam- engines from Indicator Diagrams. — Multiply the area of the piston by its travel in feet per minute, and divide by 33,000. Multiply this quotient by the mean effective pressure obtained from the dia- gram. The result will show the horse-power ol the engine. Example. — Diameter of cylinder 24 inches, speed of piston 275 feet = 3.7699 horse-power for every pound of mean effective pressure per square inch; then 3 J 699 multiplied by 60 gives the pressure = 226.1940 horse-power. If the pressure was 20 pounds per square inch the horse-power would = 75.398, and so on 44 THE YOUNG ENGINEER'S OWN BOOK. 2 "2 a P. r^ a> Pi TO a a s o io i-l lO CO LO ■* LO oo cm co CO LO CO lO OCO 1>- i-H CM CO t>- tJI CO O LO CM OS CO OS OS t-h OS© Tf< © ^ *>. 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Engines too large or too small for the work to be performed are not as economical as if they were of the right size, for when the engine is too small it must be forced. This induces back pressure, strain- ing, rapid wear, waste of fuel, increased cost of maintenance, etc. On the other hand, if the engine is too large, the governor will throttle down the steam in the cylinder to, perhaps, one-third the pressure indicated by the gauge. Now, there is as much loss induced by the resistance of the atmos- phere, if the pressure of the steam is only 25 pounds per square inch in the cylinder, as if it was 80. Besides, it has been shown by experiment that, in an engine working at half its capacity, the condensa- tion is more in proportion than it would be if the engine was working up to its full capacity. From the time the steam is cut off, the piston and walls of the cylinder commence to cool rapidly, and must be heated up when admission takes place on the return stroke, which induces condensation. . The power of a steam-engine may be increased in three ways ; first, by raising the pressure, pro- viding the boiler possesses sufficient strength to guarantee safety ; second, by increasing the speed of the engine. But to effect this change the size of counter-pulley must be increased, so that the shaft- ing in the factory may run at the same speed as formerly. While the engine will run faster, to increase the speed of the engine it will be necessary THE YOUNG ENGINEER'S OWN BOOK. 47 to increase the size of the pulley on the governor shaft, so that the governor will run more slowly and allow the engine to travel faster. Third, by substituting a new cylinder, of large diameter, for the old one. But the increase in the diameter of a new cylinder has a very narrow margin. Suppose the diameter of the old cylinder was 10 inches, its area would be 78.54 inches. If the diameter of a new cylinder was 12 inches, its area would be 113.0976 inches, which makes a difference of 34.55*76 inches, which, if divided by 4, the number of square inches allowed for horse-power in the area of cyl- inders, would make an increase of nearly 8 horse- power in the engine. But it must be remembered that the substitution of the new cylinder for the old one involves the ne- cessity of a new steam-chest, piston and rod-valve, and valve-rod/ It must also be understood that the increase in the diameter of the new cylinder should never exceed two inches, otherwise the cross-head, guides, connecting-rod, crank-pin, crank, and crank- shaft would be too light, and liable to spring under the strain to which they would be subjected ; be- sides, such bad proportions would look antique. Another practical way of increasing the power of a steam-engine is to attach a condenser to it, and convert it into a condensing engine, which will ena- ble it to yield at least ten per cent, more power than when it was worked non-condensing. In large es- 48 THE YOUNG ENGINEER'S OWN BOOK. tablishments it is always best to lay the foundation for two engines, even though one may be sufficient for the time being. This arrangement obviates the inconveniences of excavating for a foundation when- ever it may become necessary to increase the steam- power. It is also necessary to provide room for any increase in boiler power which possibly may become necessary. To alter a steam-engine from a non-condensing to a condensing engine is only a trifling affair, and, in point of cost, should not be considered as compared with the cost of the water in localities where it has to be purchased, in view of the fact that it takes about 26 times as much water to condense steam as the water from which it was generated. Suppose, for instance, that one cubic foot of water is converted into steam at atmospheric pressure of 15 pounds per square inch ; the volume of steam would be equal to 1100 cubic feet; then it would require about 26 cubic feet of water to condense the steam. Suppose, again, that we fill an ordinary tea-kettle with water, and convert it into steam at atmospheric pressure ; the result will be 1T00 kettles full of steam. Nov/, if this volume were contained in one vessel, it would require 26 kettles full of cold water to con- dense it. It will be seen from the foregoing that a condens- ing-engine is only capable of producing economical results when water is abundant and free, as, when THE YOUNG ENGINEER'S OWN BOOK. 49 the injection water has to be paid for, its cost over- balances the saving in fuel. This is proper when a non-condensing engine has the advantage over the condensing, as the former may be set up in any locality where sufficient water can be procured to furnish the necessary volume of steam, while the condensing-engine requires an abundance of water at a nominal cost of pumping it. ECONOMY AND WASTE IN THE STEAM-ENGINE. It may be said that the steam-engine is a good servant, a bad master, and an expensive motor ; but, nevertheless, it cannot be denied that, on account of certain conditions inherent in it, it has superseded the water-wheel and the wind-mill, and demonstrated the fact that steam can never be dispensed with as an agent. In Watt's time, an evaporation of one cubic foot, or 62.5 pounds of water, and the consumption of 20 pounds of good fuel, were the factors generally admitted to be equal to the development of one horse-power in the steam-engine ; but at the present time, a consumption of from 2 i to 3 pounds of coal, and an evaporation of 18 pounds of water, will pro- duce the same result in the best class of American automatic cut-off steam-engines. There are even instances where a horse-power has been developed by the consumption of 2 pounds of coal, and an 5 D 50 THE YOUNG ENGINEER'S OWN BOOK. THE YOUNG ENGINEER'S OWN BOOK. 51 evaporation of 16 pounds of water; but these are extreme cases, and the conditions under which they were accomplished never enter into or are realized in ordinary practice. When we come to compare the latter results with the duty a perfect steam-engine should perform, we find that we are far from reaching such results. This may he explained as follows : It has been es- tablished by scientific investigation that the con- sumption of one pound of pure coal, if none of its heat is lost, will raise the temperature of one pound of water 14.220° Fah., or will raise the tempera- ture of 14,220 pounds of water 1° Fah. Because, as the heating of one pound of water 1° demands the conversion into heat of a quantity of mechan- ical energy equal to ??0 foot-pounds, therefore the heating of 14,220 pounds 1° will require the conver- sion of ?Y2x 14.220== 10,9??, 840 foot-pounds, which is the mechanical equivalent of one pound of pure coal burned without waste. This shows that if one pound of pure coal is burned in one minute, it should be applied with absolute economy to the performance of work that it should develop 332.6 horse-power; or, if burned in an hour, then it should develop one- sixtieth of this, or 5 J horse-power per hour, or 1 horse-power should be developed by the burning of (approximated) one-fifth of a pound of coal. But, nevertheless, even in view of the foregoing facts, instead of indulging in mild theories, or look- THE YOUNG ENGINEER'S OWN BOOK. 101 not understand the requirements of such adjust- ments, and the conditions and changes to which the parts are exposed when in use under steam. Kartzenstein's Piston- rod Packing. PISTON- AND VALVE-ROD PACKING. Formerly raw hemp, or what was termed spun yarn, was the only packing used for pistons and valve-rods. It had the advantage of simplicity, and was easy to apply, but it had the disadvantage of char- ring when screwed up tight; besides, the shore or stock which it contained had a ten- dency to flute the rods. It was customary to soak it in melted tallow, though this did not add to its durability. There is a great variety of piston-rod and valve- rod packing in the market at the present day, which is designated by different names, all of which pos- sess certain merits. They have the advantage of being easily inserted in the boxes, and are made of sizes to meet every dimension of stuffing-box and wad. A very desirable feature in any packing is, that it should spring and relieve the strain on the rod, particularly when the engine is out of line. Any packing should be removed from the boxes when it loses its elasticity. 102 THE YOUNG ENGINEER'S OWN BOOK. Preparatory to packing an engine, all the old packing should be removed, the boxes thoroughly cleaned out, the rings should be cut in suitable lengths — a fraction less than the diameter of the rod or box, so that when they are inserted they will not butt, for if they are too long, they will not hug the rod, which will render it impossible to make the packing tight. The packing in piston- and valve- rod boxes will sometimes leak badly, after it is put in. Instead of screwing it up, so that the friction will heat the rods and ruin the packing, it is better to take out one or two rings and reverse them, which, in the majority of cases, will stop the leak. Piston- and valve-rod packing should never be screwed up more than sufficient to prevent it from leaking, as the softer the packing is the longer it will last, and the better the engine will run. When the packing is first inserted in the boxes, it should be screwed up tight, and then the nut slacked off suf- ficiently to allow the packing to swell where exposed to the action of the steam. The nuts may then be screwed up gradually, if the packing leaks. To find the right diameter of packing for any stuffing-box, take the diameter of the rod and the diameter of the box, then the size of packing re- quired will be the difference between the two. THE YOUNG ENGINEER'S OWN BOOK. 103 104 THE YOUNG ENGINEEK'S OWN BOOK. LET THE STEAM-ENGINE ALONE. Whenever you have charge of an engine that runs smooth, or as well as can be expected, all circumstances considered, let it alone. Do not take K 7 mi. any stock in the man that sets her valves the first thing after he takes charge, and finds that all the engines that ever he ran were out of order when he took charge of them, and when he left them they were in splendid condition. You must remember that, while it may be easy to take an engine apart, it is not always as easy to I put it together again, and even »if it were, it is), doubtful whether it would be improved by so doing. I If an engine possesses inherent defects, no amount I of taking down or setting up will remedy it. If it ? is out of line, nothing but a good rehauling will remedy the evil. :> Many splendid engines have been ruined by tink- fe ering, at the hands of parties who had no practical 1 knowledge of what they undertook. They unloosen fe» jam-nuts, and disconnect the valve gear, without J paying any attention to the marks which were | placed there by the manufacturer or constructing S engineer as a guide to future adjustment ; conse- I quently, when they come to put the parts together, I they are groping in the dark. The individual who stated that after he set out the packing in the cylinder, she went to work and THE YOUNG ENGINEER'S OWN BOOK. 105 cut herself, was not a person that would be likely to accomplish a very accurate adjustment. Three very important points must be considered, before you commence to tinker an engine ; first, does it require it ; second, why does it ? third, are you sure you can improve it ? if not, let it alone. HOW TO TREAT THE ENGINE. No person of a humane or generous disposition would abuse, maltreat, or neglect a beast, bird, or mimal, or even feel comfortable if he had reason jO believe that they were suffering from overwork, maps, galls, or causes for which they were not to )lame or could not explain. Then why should the mgine be abused, neglected, overworked, and galled? Horses that are well fed, kept clean, and not overstrained, generally live beyond the age of the iverage horse. This also applies to a steam-engine, .f it is well designed, proportioned to its work, kept lean, lubricated, and not overworked, it will render ong, faithful, and efficient service, without any in- rease in the cost of maintenance, which, of course, aeans repairs, and extra expenses for oil, packing, •tc. If, on the other hand, it is badly proportioned to the work that it performs, overtaxed, strained, and not properly cared for, its sinews will waste and its efficiency be impaired, the cost of maintenance will 106 THE YOUNG ENGINEER'S OWN BOOK. be increased, and the limit of its usefulness dimin- ished. If we start out to ride or drive a horse a certain number of miles, say twenty, and for the first five we urge him to the limit of his speed, without considering the load, or the condition of the road over which he has to travel, he will probably break down before reaching the end of the journey ; but if we drive him at a moderate speed for the first five or ten miles, he will proba- bly reach his destination in good condition. This is precisely the case with the steam-engine. MAN'S INHUMANITY TO THE MACHINE. It has been said that no other device in the whole range of human invention has monopolized so much devotion from the scientist and mechani- cian, so much investigation from the theorist, and so much thought and study from the practical me- chanic, as the steam-engine, and that it always exerts a fascinating influence over the minds of mechanical geniuses, as well as persons of ordinary intellect and limited education. This, probably, accounts for the fact that the lack of natural or cultivated talent, mechanical ideas, ambition, and appreciation of things with which they would have to deal, have rendered many, who might otherwise have adopted engineering as a calling, totally unfit for such an occupation as a result. THE YOUNG ENGINEER'S OWN BOOK. 107 It is not at all uncommon when we enter an engine-room, to see a machine, that once was as bright as a new silver dollar, and an object of attraction even for those who did understand the principle on which it was based, on account of its symmetry of proportions, elegance of design, and easy and graceful movements, leaking at every pore, and covered with filth, the piston- and valve- rods fluted for want of proper packing, the crank- pin copper-colored from over-heating, the stub-end boxes cut, the keys battered with hammers or monkey-wrenches, the governor, that was once re- liable, and which rendered efficient service, trying to perform its duty by spasmodic jumps, the oil-cup, or lubricator, bubbling out grease, a puddle of crude oil in the well of the bed-plate, and the engine groaning under the load which it once seemed a pleasure to carry, while the individual with the blue jumper and overalls sits listlessly looking on. Then turn to the boiler, and you will probably see the head and front covered with ashes ; that beauti- ful adjunct, the glass water-gauge, stained with yel- low mud on the inside, if not broken and dispensed with altogether ; the steam-gauge out of order, or presenting strong evidence of not receiving any at- tention ; while that silent sentinel, the safety-valve, would be probably discovered to be leaking, its stem bent, overloaded, and its utility nullified, by render- ing it a non-safety instead of a safety-valve. 108 THE YOUNG ENGINEER'S OWN BOOK. Then if we turn to the pump we find that, how- ever reliable, efficient, and durable it might have been, when put into use, its condition shows that its ser- vices have not been appreciated. So with the injector, that little wonder, that might be set up in any place, in any position, whether hori- zontal, vertical, or incline, and render efficient service without the necessity of belt, oil, or packing, still is frequently allowed to fall into bad repair. Of course, it would be only reasonable to expect that the party whose ignorance and contributive negligence ruined the splendid engine, would de- nounce it as a fraud, when it required repairs ; and assert that the governor was a humbug, when all it actually required was a good cleaning ; and that he would not give a tinker for the pump, when all it wanted to restore it to its original efficiency and capacity would be to take up the packing in the steam- and water-cylinders, pack the piston- and valve-rods, and renew or grind in the valves. The injector he considers a mighty poor arrange- ment, even though he might be forced to admit that it rendered valuable service ; the steam-gauge he does not think much about, and as for the glass water- gauge, he considers it a nuisance. It is more than probable that, on examination, the door of the fur- nace, of which he had charge, was either broken or out of swing, the bridge wall tumbled down, the flues full of ashes, a cartload of cinders under the L THE YOUNG ENGINEER'S OWN BOOK. 109 THE TAYLOR VERTICAL ENGINE. 110 THE YOUNG ENGINEER'S OWN BOOK. grate-bars, and the gauge-cocks either broken off, plugged up, or filled with mud. It is not at all likely that the individual who was instrumental in producing the condition of affairs described in the foregoing paragraphs would be likely to appreciate any new labor- or heat-saving arrange- ment. He would rather have a rope attached to the safety-valve passing over a wood shieve in the loft than either the steam or glass water-gauge, and he would prefer to handle half a ton of coal extra twice every day, than have any improvement made in the furnace, on the principle, probably, that what was considered good enough in his father's time is good enough at the present. TECHNICAL TERMS APPLIED TO DIFFERENT PARTS OF STEAM-ENGINES WHICH DESIGNATE THE MEMBERS OF THE HUMAN BODY. Arms. — The braces which connect the hub of the fly-wheel with the rim. Back. — The reverse side of the bed-plate in engines with girder frames. Belly. — The heavy side of an eccentric. Breast. — That part of the bed-plate which is back of the cross-heads in engines of the Corliss type. Cheeks. — The edges of the cross-heads in front of the guides. Ear. — A protection in the flange of the cylinder, THE YOUNG ENGINEER'S OWN BOOK. Ill by means of which the cylinder is braced to the pil- low-block, for the purpose of giving rigidity to the bed-plate. Elbows. — Arrangements used for making a right- angle bend on steam- and exhaust-pipes. Eye. — The hole in the bracket which forms a guide for the valve-rod in cases where a rocker is not em- ployed. Feet. — Flanges by which the engine is tied. Fingers. — The devices by which the exhaust- valves of engines using the Stevens 7 cut-off are worked. Hand. — The pointer on the dial of steam-gauges. Head. — The circular plates that cover the cylinder of a steam-engine. Jaws. — The part of the cross-head which rests on the guide ; there are upper and lower "jaws." Knees. — Right-angle brackets very generally em- ployed for supporting steam-cylinders on their foun- dations. Knuckles. — A joint formed in the valve-rod for the purpose of averting the influence of the rocker and preserving a parallel motion. Legs. — The supports on which the cylinder and front pillow-block rest in engines having girder- frame bed-plates. Lips. — The extreme ends of slide-valves, which overlap the ports when in the centre of the travel. Mouth. — An arrangement attached to the under 112 THE YOUNG ENGINEER'S OWN BOOK. side of jian-holes, which forms the seat for the lips of the man-hole plate. Neck. — The intervening piece between the front head of the cylinder and the flange of the stuffing- box. Nose. — The extreme end of the piston-rod which protrudes through the back end of the cross-head. Ribs. — Projections cast on the back sides of the girder-frames of steam-engines, for the purpose of preventing springing. Shoulder. — The part of the piston-rod which butts against the cross-head. Skin. — A brass or copper covering placed over the piston-rod of steam-engines, also of air-pumps, using the jet condenser to prevent corrosion induced by the salt water. Teeth. — A general term which applies to the cog gearing used on the governors and valve gears of steam-engines. Toes. — The stubs which operate the steam-valves of engines using the Stevens' and Winters' front and cut-off. Tongue. : — A mechanical arrangement employed in some instances for giving motion to the valves of automatic cut-off engines. Wrist. — That part of the cross-head to which the connecting-rod and boxes are attached. THE YOUNG ENGINEER'S OWN BOOK. 113 TECHNICAL TERMS APPLIED TO DIFFERENT PARTS OF STEAM-ENGINES AND BOILERS WHICH DESIGNATE GARMENTS. Cap. — The plate which covers the ends of the steam- and exhaust-chest of engines of the Corliss type. Bonnet. — The term applied to the cover of the steam-chest. Hood. — The projection which overhangs the stuff- ing-box on the front end of Tangye bed-plates. Collar. — An adjustable or solid ring frequently employed on the shafts which give motion to the valves. Sleeve. — The hollow tube in which the governor shaft revolves. Jacket. — The term applied to the covering on steam cylinders. Breeches. — An arrangement employed in connec- tion with flue boilers, for the purpose of conveying the smoke to the chimney. Petticoat- pipe. — A conduit for the exhaust steam from nozzles to chimney in locomotives. Shoes. — The gibs which support the cross-head in engines of the Corliss type. Pocket. — A recess on the steam-valves to collect the water of condensation. Waist. — The part of a boiler between the fire-bos and smoke-chamber. 10* H 114 THE YOUNG ENGINEER'S OWN BOOK. Hat. — A cast-iron pot attached to the bottom of locomotive boilers, for the purpose of collecting and retaining the sludge which results from the feed- water. Mantle. — A term applied' to the steam-jacket by European engineers, particularly Germans, but it has never been adopted in this country. KNOCKING IN STEAM-ENGINES. Some engines knock because they are out of line, or the reciprocating or revolving parts are loose from wear or other causes. Other engines knock because they take the steam too soon, or let it go too late, or because the compression is too great or not suffi- cient. Engines knock because the boxes on the cross-head, wrist, and crank-pin are worn out too Engines knock sidewise because they are out of * line ; others knock up and down, because the gibs on ' the cross-heads are too loose ; engines knock because the packing around the piston-rod is too tight ; but the knock which is induced by over-compression, or a contraction of the exhaust, can easily be distin- guished from the knocks induced by looseness or wear, as, instead of a loud and clear sound, there is a dull, heavy thud. Engines knobk because the piston-rod packing is screwed up too tight, or the gland of the stuffing- THE YOUNG ENGINEER'S OWN BOOK. 115 box is not straight with the piston. Engines often knock when they are started up, and after they get under way the knock ceases, while other engines knock when the steam is shut off preparatory to stop- ping. The cause in both of the foregoing cases is that there is not sufficient steam in the cylinder to balance the reciprocating parts. When the slide-valve connections, or piston-rings, are badly worn or loose, the clatter is when the en- gine is started up or shut down, while, when it is fairly under way, they cease because the pressure of the steam takes up the lost motion. Never let the engine in your charge knock if you can help it, as it grates harshly on the ear of the engineer and prac- tical mechanic ; besides, those who do not pretend to know anything about an engine, conclude there must be something out of order when they hear it knocking, and when an engine does knock, there is unquestionably something wrong. WHAT SHOULD THE YOUNG ENGINEER BE? He should be a young man of intelligence, of good natural mechanical ideas, be temperate, industrious, ambitious to excel in the calling that he has adopted, and be possessed of a moderate share of education. Of course, it will be advanced that men who have no education at all have proved themselves to be among the most reliable engineers in the country, J 16 THE YOUNG ENGINEER'S OWN BOOK. and filled first-class situations. This may be true ; but if all the traits in their character were known, it would probably be discovered that they were nat- urally men of intellect, who, if they had possessed the advantage of a good education, would probably have excelled in their line of business. Now, if the fact was established that many uneducated men make good engineers, it would be a dangerous pre- cedent to follow, because it is well known that an engineer can never rise above a certain level in his profession, unless he has a fair share of education. An engineer ought to keep his ideas abreast of the times, and also keep himself posted in the progress of the age, the great improvements that are continually being made in steam machinery, any new inventions that are constantly being introduced, and bask in the light that science is shedding on the theories of the steam-engine. Now, how can he do this if he cannot consult the scientific journals ? He is in the position of a man who has his tongue in another man's cheek, or his faith pinned to another man's sleeve — he is helplessly dependent on what he is told. Even if an engineer has a moderate share of education, and yet never expended one dollar as subscription to a journal that was devoted to the interests of his profession, nor ever purchased a work that would enlighten him on subjects relating to his occupation, what is the opinion, ideas, or experience of such a man worth, as they were all conceived, moulded, THE YOUNG ENGINEER'S OWN BOOK. 117 and confined to the limits of an obscure engine-room? He need not necessarily be a machinist, as experience has shown that machinists do not make the best en' gineers ; the facts are the reverse. It has been dis- covered that machinists, when following the occupa- tion of engineers, are less careful, neat, and reliable than engineers who are not machinists ; besides, there is no reason why a man should learn two trades for the purpose of following one. Every engineer should be able to use the small tools that come into play in every-day practice, viz., the hammer, cold-chisel, dividers, centre-punch, drill, trimmers, shears, tap and die, and be able to take the diameter of a bolt, the number of threads according to the diameter, the size of drill required for any tap, and the size required for an old or new hole. WHAT SHOULD THE YOUNG ENGINEER KNOW? He should know the rudiments of the business in which he is about to engage, and no man should be allowed to engage in the profession or take charge of steam machinery until he has undergone an ex- amination for the purpose of establishing that fact. He should be able to explain the difference between condensing, non-condensing, simple, compound, auto- matic cut-off, and throttling engines. The amateur engineer should be able to read the indicator diagram, and designate the admission and 118 THE YOUNG, ENGINEER'S OWN BOOK. Steam lines, the expansion-curve, the points of cut-off and release, the compression, etc., and he should be able to show by the diagram whether the engine was in good order or not, whether the admission took place at the right time, whether the cut-off was sharp, whether the release occurred too soon or too late, or whether the compression was excessive or * not sufficient to balance the momentum of the reciprocating and revolving parts of the engine. Of course, many engineers, young and old, will exclaim, "I am no theorist," "I have no education," " I am a practical man ;" but no man is practical, unless he understands the difference between good and bad practice. Besides, it does not require any more education to tell the good and bad points in an indicator diagram than it does to tell whether a new suit of clothes is a good fit or not, or whether one of the traces of a set of harness is too long or too short. Any engineer, if he did not know his A B C ? s, could learn to read the diagram by taking two or three lessons from some competent person ; but it is not at all likely that the party who never subscribed for any work or journal that treated on or elucidated that subject would be apt to pay money for verbal instructions, however valuable they might be to him. He should know how to locate, set up, reverse, put into line, and estimate the horse-power of a THE YOUNG ENGINEER'S OWN BOOK. 119 steam-engine ; locate and set a steam-boiler, and estimate its heating surface. Manufacturers who sell steam-engines and boilers, particularly those of moderate size, are expected to set them up and put them under steam, but that is no reason why an engineer should not know how such work ought to be done. THE YOUNG ENGINEER SHOULD PRACTISE ECONOMY. He should never waste any of the supplies with which he is intrusted for the use of the steam-engine or boilers. He should understand that the lump of coal dropped from the wheelbarrow between the coal-pit and the boiler-room is just as valuable as any in the lot, and that the black nuggets which appear like mushrooms in the ash-pile after a night's rain are just as valuable as those which are shovelled into the furnace. The saving of one pound of anthracite coal in a day will be so insignificant that it will not be worth noticing. Nevertheless, if it is good coal, it will probably contain from 85 to 90 per cent, of carbon ; and if all the heat developed by the consumption of one pound of pure carbon could be demonstrated for a given quantity of water, it will raise the tempera- ture of 14,500 pounds of water one degree, or T.25 tons from 32 to 33 degrees Fah. 120 THE YOUNG ENGINEER'S OWN BOOK. He should be careful about the waste rags, or whatever fibrous material he may use for wiping. He must not throw it away because it is partially saturated with oil, as it is good for the first wiping before he uses the clean material ; as it is necessary to determine whether the engineer understands how to take care of an engine or not, just observe him cleaning one. Ignorant engineers will always wipe up from the guides, cross-heads, or crank-pin, and then wipe the connecting-rod, the cylinder-head, the gov- ernor-balls with the same rag or piece of waste ; while a neat and particular engineer will first wipe up the superfluous oil from the different parts, then wipe their hands, and take clean material for rubbing up the bright work. There is no doubt but that all classes of engineers, with very few exceptions, use more oil for lubrica- tion than is necessary, because a few drops of oil at the right time and in the right place are just as good as a gill ; as any amount of lubrication except that which is just sufficient to form a film between the rubbing or revolving surface is wasted. Suppose a tablespoonful of oil is poured on each of the guides, or into the oil hole in the pillow-block bearing, all of it that will render any service is just the quantity that will diminish the friction and pre- vent abrasion of the parts in contact. From this it is evident that three times as much oil is wasted in the lubricating of steam-engines and other ina THE YOUNG ENGINEER'S OWN BOOK. 121 ehinery as is necessary, which, like the waste of fuel and other supplies, serves to diminish the profits of the establishment. Every engineer should show his employer when he has taken out a certain quantity of supplies, that he had used everything with intel- ligence, judgment, and care. The young engineer should never solicit or em courage his employer to purchase any steam-engine or boiler attachment, unless he considers it very necessary, even though it may be handsome and possess the merit of novelty, because, when the owner of a steam-engine or boiler is urged by his engineer to forego the expense of placing all kinds of automatic arrangements on his boilers, viz., steam- whistles, low-water detectors, magnetic and record- ing gauges, he will naturally begin to think that, if all these safeguards are attached to his boiler, a cheap engineer is all that is necessary, no matter how igno- rant he may be. WHAT TOOLS SHOULD THE YOUNG ENGINEER HAVE? He should have a machinist's hammer, a monkey- wrench, two flat cold-chisels, a cape-chisel, calipers, dividers, a centre punch, a scribe, a rule, and an oiler. He should have a soft-hammer, which he can make himself with a piece of copper tube, about 2 inches in diameter and 3 J long, with an oval hole cut 11 122 THE YOUNG ENGINEER'S OWN BOOK. through it in which to insert the handle, after which be may place it on some plane surface and pour in molten lead until the tube is filled to the top. This will make an excellent hammer for adjusting the parts of steam-engines. THE YOUNG ENGINEER'S OWN BOOK. 123 The engineer should also provide himself with some plumber's solder, to interpose between the parts which have to be driven with a heavy hammer or sledge. He should also keep in his drawer pieces of sheet-tin, copper, and brass, to use as liners for adjusting certain parts of the engine which cannot be accomplished otherwise. He should have a suit- able tool for backing out the cross-head key, and a packing-bar for removing the old packing from the stuffing-box, as in cases, when it is neglected, it re- quires to be dug out ; and no tool should be used for this purpose unless it was perfectly smooth, as it has a tendency to abrase the rod. He should have a packing-hook for withdrawing the packing of the boxes, in case it becomes neces- sary to do so, while the packing is in a fit condition to be used again. He should have packing-sticks for driving the packing into the boxes ; they should be made of hickory, about 6 inches long, and just the thickness of the stem of the stuffing-boxes ; should be concave on one side and convex on the other, to fit the circles of the rod or the box. He should pro- vide himself with a few pieces of hard wood, either hickory, oak, or ash, from 2 to 3 inches square and about 6 inches long. They are very handy for driv- ing parts of the engine together. 124 THE YOUNG ENGINEER'S OWN BOOK. CONVERSATION BETWEEN THE YOUNG ENGI- NEER AND HIS EMPLOYER. " Mr. Jones, I would like a small advance in my wages. I don't think the amount you are paying me is sufficient for my services." " Thomas, you suit me very well, and I do not wish to part with you, but the fact is, the profits of the business are so small that I cannot afford to pay you any more." He leaves. The new engineer who takes his place informs Mr. Jones in a few days that he will need coal to-morrow. "Mr. Jones, we will need coal to-morrow." Mr. Jones looks in his book, and inquires if that quantity of coal is all used. "Yes." " That is very strange ; when Thomas was here, he took three days more out of the same amount of coal, when we were doing more work than we are doing now." " Mr. Jones, you will need oil and cotton-waste this week." "Why, is it possible that that barrel of oil and bag of waste are used up already ? When Thomas was here, the same quantity lasted two weeks longer, though we were running eleven hours a day." In the morning the engineer had not steam up at starting-time, consequently 150 men were prevented THE YOUNG ENGINEER'S OWN BOOK. 125 from commencing work at the proper time, many of whom were receiving very high wages. Now, if they were delayed 20 minutes, it would amount to 5 working days at 10 hours per day, which would probably involve a loss of production of from 15 to 20 per cent, under ordinary circumstances ; but, when the work was profitable, or orders had to be filled in a specified time, the loss would be more serious. The foreman asks the engineer how it happens that he is late in getting up steam. The engineer says the coal is very bad, and draught poor that morning. The foreman retorts by telling him that the draught and the coal are just the same as when Thomas was here, and they never had to wait a moment for the power. In a few days afterward the steam got down, and there was not sufficient speed to perform any of the mechanical operations in the factory ; some of the operatives took off their aprons and put on their coats, and told the foreman that they could not do anything, so they might just as well go home. The owner of the factory was so much annoyed by the interruption to his business, that he inquired if any one had seen Thomas recently, or knew where he was. He was cheerfully furnished with the neces- sary information, and he sent word to Thomas that he would like to see him at his earliest convenience. His reasonable demands were acquiesced in, and there was a change in the engine-room on Saturday after- noon. 126 THE YOUNG ENGINEER'S OWN BOOK. THOMPSON'S STEAM-ENGINE INDICATOR. THE STEAM-ENGINE INDICATOR. The steam-engine indicator is said to have been invented by James Watt — at least so he has asserted himself ; but this was only natural, as he claimed that every idea and improvement made in the steam-en- gine for years originated with him, and, if he could not compel the unfortunate mechanic or inventor to acknowledge his claim, or part with his invention, he tried to prevent any one else from being benefited by it. THE YOUNG ENGINEER'S OWN BOOK. 127 Watt's indicator was a very rude instrument, and adapted only for slow piston speeds of not over 150 feet per minute, and pressures not exceeding 1 pounds per square inch above atmosphere. It answered very well for those times, but as it was discovered that higher piston speeds and pressures were desirable in an economical point of view, the object of meeting these requirements attracted the attention of engi- neers and inventors. McNaught, of Glasgow, was the first to adapt the indicator to the new conditions, and to attempt to render it worthy of the name "indicator." The indicator baa been further improved by Richards, J. W. Thompson, and Harris Tabor, so that at the present time the indicator works with great accuracy, and its recordings are rendered with wonderful precision. The Thompson indicator is the leading and most popular instrument and the one most generally used. The functions of the indicator are to show, by tracing with a pencil on a piece of paper, during one stroke or revolution, what is termed a diagram (see page 132). This diagram shows the following facts : whether the steam-valve opened or admission took place at the right time or not ; whether the cut-off closed promptly at the objective point or not; whether the exhaust opened or release took place at the proper time or not ; and whether the cushion or compression is more or less than that required to 128 THE YOUNG ENGINEER'S OWN BOOK. insure the full development of power and smooth running. The indicator diagram demonstrates more facts than those above alluded to. It shows whether the valves are properly set or not ; whether the engine takes her steam and lets it go at the most available points in the stroke ; whether the steam- and ex- haust-ports are of the proper area to admit and re- lease the steam without inducing wire-drawing or back pressure ; whether the steam-pipe is of ample area to furnish the necessary volume of steam at the proper time ; whether the piston heats or not ; whether the clearance is too much or too little ; and whether the engine is condensing or non-condensing. Now, even after the diagram has placed us in pos- session of all the conditions mentioned in the two foregoing paragraphs, other considerations of great importance arise which require investigation. If the diagram makes a poor showing, because the engine from which it was taken was out of repair, our first duty is to restore it to its original condition, and then apply the indicator for the purpose of showing the effect produced by judicious alterations on thor- ough repair. lf,on the other hand, the diagram shows some very fine points, it will be necessary to make an analysis for the purpose of showing the cylinder efficiency, by taking the pressure in volume of the steam, both at admission and release, and also the average press* THE YOUNG ENGINEER'S OWN BOOK. 129 are for the whole length of the stroke. This will show the work performed or the power developed by a given volume of steam. Then the consumption of water, and the amount of fuel required to convert that water into steam, can be easily ascertained by those who possess the ability to do so. Many diagrams display excellent features, and yet, upon being subjected to a close analysis, it will be seen that the engine from which they were taken was not developing much power ; while others, that to all appearance were less perfect, would show better economy and cylinder efficiency. HOW TO ATTACH THE INDICATOR. Drill into the cylinder in the clearance spaces at each end, if the holes are not already there. The use of the indicator is becoming so general, that it is customary for manufacturers of steam-engines to drill and tap the holes and plug them up, so that, when it ever becomes necessary to apply the indi- cator, the plugs may be withdrawn. The openings should be for one-half inch gas-pipe, and the elbows should be three-fourths bushed to one-half inch. It is important that the connection should be as short, straight, and smooth as possible. The ends of the pipes should be squared up, and all burs removed from the inside, after which they should be blown out, for the purpose of removing 130 THE YOUNG ENGINEER'S OWN BOOK. any particles that might have resulted from the oper- ation of inserting them. Then, before turning on the steam, for the purpose of using the indicator, the pipe should be wrapped with strips of woollen cloth, for the purpose of preventing condensation. Before commencing operations, take the indicator apart, clean it with a soft clean cloth, and lubricate it with good oil ; test every part of it, for the pur- pose of ascertaining if it works smoothly ; then put it together without the spring, lift the pencil-lever and let it fall, and if it appears to work perfectly free, put in the spring, and make the connections ; give it steam, but do not undertake to trace a card until dry steam blows through the relief, as the presence of water will distort the card. When commencing to take the card, leave the valve between the lubricator and steam-cylinder open, so that the valves may receive sufficient oil to induce smooth movements. Otherwise the valve or valves will jerk, and spoil the diagram. If too much oil is admitted, it will become manifest by the indi- cator. It is necessary to keep the engine-room warm while taking the diagrams ; besides, whatever de- vice may be used for reducing the motion between the engine and the indicator, pulleys must be avoided and also angular vibrations of drum line. By ob- serving the foregoing suggestions, cards may be se- cured which will represent the condition of the THE YOUNG ENGINEER'S OWN BOOK. 131 THE PANTOGRAPH, OR LAZY TONGS. The pantograph is almost indispensable in connec- tion with the indica- tor. The most prac- tical and convenient pi ace of attaching it is to the cross-head, so that it may be clear at all parts of the stroke and in per- fect line with the post, and at such dis- * The Pantograph, or Lazy Tongs. tance that it will not shut too close, and at such a height that the panto- graph-button will be in line with the indicated leaders. It is also necessary to ascertain if it works smoothly, or if it or any other part of the connec- tions tremble. THE PLANIMETER. The planimeter derives its name from the expe- dition and accuracy with which it shows the area of plane surfaces with irregular sides, thus rendering such calculations more easy and less tedious than can be attained by any other known process. The theory upon which the planimeter is based, is that every plane surface, without regard to figure, is composed of an infinite number of small sectors of 132 THE YOUNG ENGINEER'S OWN BOOK. circles, or of segments of such sectors, the aggrega- tion of the areas of which is the area of the surface, the pole or centre from which the areas of the sectors or the differences of such areas are computed being immovable during the operation of meas- urement. In fact, the planimeter fur- nishes the only exact means of measuring indicated dia- grams under circumstances which require both expedition and precision; besides, the operation of using it is quite simple, all that is necessary being to fasten the fig- ure to be measured to a plain board, with two tacks or pins ; then insert the point shown in the long arm, at F, in the board ; next move the revolving wheel around, until the cipher on it corresponds with the zero on the stationary wheel, after which the point B, which carries the pencil, may be moved down the extreme outer edges of the figure, when it will be seen that the figures on the revolving wheel represent square inches, and the distance which the cipher on the revolving wheel has passed or lagged behind the corresponding figure on the stationary wheel, will represent fractions of inches. THE PLANIMETER. THE YOUNG ENGINEER'S OWN BOOK. 133 THE OCEAN STEAMER. THE VACUUM —ITS EFFECT ON THE WORKING OF THE STEAM-ENGINE, AND AS A CONDITION OF ECONOMY. The term vacuum signifies space unoccupied by matter, and theoretically has been attained in a ves- sel when the outside or atmospheric pressure equals 14. t pounds per square inch, corresponding in weight to a column of mercury 29.4 inches high which it will support. Practically the preponderance of press- ure attainable by mechanical means, on the outside of a condenser, rarely can be made to exceed 13 pounds to the square inch. In condensing engines, the exhaust- or eduction- pipe is connected with a vessel termed a condenser, into which the exhaust steam is discharged, and con- densed into water by the reduction of its tempera- 12 134 THE YOUNG ENGINEER'S OWN BOOK. ture through the application of cold water, which takes up the heat in the steam, and converts it from a vapor (as steam) into a liquid (as water), and creates what is termed a vacuum, which extends to the exhaust side of the piston, and assists in pro- pelling it forward. If the vacuum is what is termed a ten-pound vacuum, it is equal to the removal of 10 pounds per square inch of atmospheric pressure in front of it, which is equivalent to adding 10 pounds per square inch behind it. This may be explained as follows : Suppose an engineer wheels a load of coal on the floor of his engine-room, and the wheel of the bar- row comes in contact with a brick or piece of plank of the same thickness, it will require some effort to force the barrow over it ; but if, on the other hand, the barrow comes against a lath, the wheel will pass over it without much effort on the part of the person propelling it. Now, the brick or the plank may be said to represent the atmospheric pressure against the piston of a non-condensing engine, whilst the lath shows the gain induced by the condenser, be- cause it makes no difference whether the pressure is exerted behind the piston of a steam-engine or re- moved from in front of it, the same result will be attained, as the power of the engine will be in- creased in either case. Condensers are divisible into two classes, viz., surface and jet. The surface condenser consists of THE YOUNG ENGINEER'S OWN BOOK. 135 a cast-iron shell, containing double heads and tubes similar to those on a tubular or locomotive boiler, only of smaller diameter, say seven-eighths of an inch. Brass is the material generally employed for the tubes, and is preferred, owing to the fact that it is not subject to corrosion. In the surface condenser the water is lifted out of the sea, river, or lake by the circulating pump, forced through the tubes, and then thrown over- board. This water is termed the injection water, while the water resulting from the condensation of the steam is termed the water of condensation. It has been termed the condensed water, but this is erroneous, as there is no such thing as condensed water. The water resulting from the condensation of steam in a surface condenser descends by its own gravity to the bottom, and is drawn off by the air-pump from the channel-way to the foot-valve, and delivered into the hot well, from which it is taken by the feed-pump and forced into the boiler. The jet condenser consists of an iron pot, similar to the shell of an ordinary feed-water heater, into which the water rises by a pipe in the ship's side. In this arrangement the injection water and the waters of condensation mingle ; consequently, when sea water or salt water is used as injection water the water of condensation is not fit for boiler pur- poses, being impregnated with salt. The surface 136 THE YOUNG ENGINEER'S OWN BOOK. condenser is better adapted for ocean steamers and seagoing vessels, while the jet condenser is better for lake, river, and stationary purposes, on account of its moderate first cost, its simplicity, its light- ness, and the fact that it is capable of producing a good vacuum. In the case of the jet condenser, care must be taken to open the injection water supply-pipe at the right time to produce the vacuum ; it must also be closed when the engine is stopped, otherwise the condenser and cylinder will be filled. This is not the case with the surface condenser, as the supply of injection water is only furnished when the engine is working. Of course there are inde- pendent circulating pumps, which work when the engine is standing still. TABLE SHOWING THE VACUUM IN INCHES OF MERCURY AND POUNDS PRESSURE PER SQUARE INCH TAKEN FROM ABOVE ATMOS- PHERE. Inches of mercury. Pressure in pounds per square inch. Inches of mercury. Pressure in pounds per square inch. 2.037 4.074 6.111 8.148 10.189 12.226 14.263 1 2 3 4 5 6 7 16.300 18.337 20.374 22.411 24.448 26.485 28.522 8 9 10 11 12 13 14 THE YOUNG ENGINEER'S OWN BOOK. 137 As shown in the foregoing table, 2.037 of mercury te equal to 1 pound steam pressure per square inch, and J.4.263 is equal to 7 pounds per square inch, while 28.522 is equal to 14 pounds vacuum per gauge, which is T ^- less than the pressure of the atmosphere at sea level ; but it must be understood that a 12-pound vacuum is the best which can be maintained in good practice in the best class sta- tionary, condensing, or marine, engine. THE WESTINGHOUSE ENGINE. 12* 138 THE YOUNG ENGINEER'S OWN BOOK. VOCABULARY OF NATURAL AND MECHANICAL PROCESS. What is acceleration ? — An increase in the velocity of a moving body. What is affinity ? — Affinity means the attrac- tion by which the particles of different substances unite. What is the meaning of the term angle ? — If two lines are drawn on a plain surface, and they meet, or would do so if continued, their opening forms an angle. What is an axle? — It is a girder or revolving shaft supported on wheels ; whether the wheels turn on the axle or are made fast to it, the principle re- mains the same. What is capillary attraction ? — It is the property inherent in porous substances, such as sponge, lamp- wick, etc., which causes fluid to rise above its nat- ural level. This may be seen in the case of a lamp, and the oil-cups on the cross-heads and crank-pin of steam-engines. What is dynamics ? — It means that branch which treats of forces in motion producing power and work. What is the meaning of the term energy? — It means work, vigor, activity, etc. What is force? — It is the power that produces a change Vn position of material bodies and may be THE YOUNG ENGINEER'S OWN BOOK. 139 defined as motion caused by weight, pressure, per- cussion, gravity, etc. What is friction ? — The resistance occasioned to the motion of bodies when pressed on each other's surfaces. What is the attraction of gravity ? — It is the ten- dency which all bodies in nature have to approach each other. What is specific gravity ? — Specific gravity of any substance is the ratio of its weight to an equal vol- ume of water. What is the meaning of the term horse-power ?— The power of a horse to draw a load, but, when ap- plied to the steam-engine, it means 33,000 pounds raised one foot high in one minute, which are termed foot-pounds. What is hydrodynamics ? — That branch of general mechanics which treats of the equilibrium and mo- tion of fluids. What is the meaning of the term hydrostatics ? — Like hydraulic, it means that part of mechanical science which treats of the equilibrium and motion of fluids. What is impact ?■ — It means the effect of a blow or stroke communicated from one source to another, whether in motion or at rest. What is impetus f — It is the effect produced by the velocity of a moving body. What is inertia f — It is that property in matter 140 THE YOUNG ENGINEER'S OWN BOOK. which tends, when at rest, to remain so, and when in motion to continue in motion. Into what three classes may levers be divided?^ Those of the first, second, and third order. When the fulcrum is between the force and the weight, the lever is of the first order ; when the weight is be- tween the force and the fulcrum, the lever is of th« second order; and when the force is between the weight and the fulcrum, the lever is of the third order. What is the meaning of the term machine ? — In- struments employed to regulate motion, so as to save either time or force. What is the meaning of the term mass, when ap- plied to mechanics ? — The quantity of matter in a body. What is matter ? — The substances of which bodies are composed. Define the mechanical powers. — The lever, in- clined plane, wheel and axle, pulley, screw, and wedge. What is momentum $ — It is the same as impetus. The momentum of anything is estimated by the mass and velocity of the moving body. What is motion f — Motion in mechanics is a change of place. Name the different motions alluded to in mechan- ics. — Absolute, accelerated, angular, compound, nat- ural, parallel, relative, retarded, rotary, acd uniform. THE YOUNG ENGINEER'S OWN BOOK. 141 What is lost motion ? — Looseness in the recipro- cating or revolving parts of steam-engines and other machinery. How would you take up lost motion ? — By the key and gib, wedge, set-screw, or other mechanical ar- rangement provided for that purpose. Give the meaning of the term pneumatics. — It is a science which treats of the mechanical properties of elastic fluids, particularly of air. What is power ? — The product of force and veloc- ity. What is the meaning of the term prime movers ? — Steam-engines, water-wheels, wind-mills, etc. What are tools ? — Instruments employed in facili- tating mechanical operations. What is the meaning of the term torsion ? — Twist- ing or wrenching. What is velocity ? — Rate of motion. What is weight? — It is generally understood to represent the force of attraction between the earth and the quantity of matter in any given substance. Is weight pressure, and vice versa ? — No ; weight presses downward only, while pressure acts in all directions. Give the meaning of the term plant. — The term plant, when employed in connection with manufac- turing establishments, railroad companies, etc., means all the movable property, tools, machinery, etc., be- longing to them. 142 THE YOUNG ENGINEER'S OWN BOOK. THE SLIDE-VALVE. All valves used for the admission and release of steam may be divided into eight classes, viz., the slide, poppet, double-beat, gridiron, basket, rotary, semi-rotary, and plug. the slide-valve. T he first named is the oldest, and, although many innovations have been intro- duced since its advent, it has not so far been super- seded by any of them, nor is it at all likely that it ever will be, as it embodies certain mechanical peculiarities which will render its use an imperative necessity, under certain circumstances. It is claimed, and generally admitted, by engineers, that the slide-valve is more wasteful, and absorbs more power to work it, than any other design ; never- theless, it finds its own bearing, is positive in its movements, simple in design, moderate in first cost, can be repaired or renewed at a trifling expense, and run at a rate of speed which no other valve would stand. For locomotives, fast-speed engines, and stationary engines of moderate size, the slide-valve is better adapted than any other. In some designs of engines, four valves are em- ployed — two for the admission and two for the re- lease ; but the slide-valve performs all the functions of the four, and fulfils the requirements of admis- sion, cut-off, release, and compression. The long THE YOUNG ENGINEER'S OWN BOOK. 143 slide-valve, with the double port at each end of the cylinder, is coming into very general use, and, when properly designed and well constructed, is as eco- nomical as any other design. Friction of the slide-valve. — Many theories have been advanced in relation to the friction of slide- valves, and the amount of power absorbed in making them, but the question still remains open, as it is one of the most difficult problems to solve connected with the steam-engine. It is equal in difficulty to any attempt to estimate the horse-power of a steam- engine, unless we know the condition of the slide- valve, the piston, the amount of compression, leak- age, back pressure, and whether the ports and valve are well proportioned or not. If the slide-valve was a solid piece of iron, sliding on its seat with a pressure of so many pounds per square inch on its back, and no counter-pressure against its face, it would not be difficult to estimate the amount of power required to work it ; but such conditions never exist in a steam-engine, as the ex- haust has a tendency to act as a counter-pressure to the weight produced by the steam, and (see top of page 149) partially relieve the friction this addi- tional load on the valve would otherwise produce. Besides, it is claimed that either a film of steam or water is always floating between the valve space and its seat. The former of these ideas is probably wrong, while the latter is correct. . 144 THE YOUNG ENGINEER'S OWN BOOK. The gridiron valve is an abbreviation of the slide- valve. Instead of one port, there are a number of ports, for the admission and escape of steam, conse- quently its movement is very limited, and induces a small amount of friction. The poppet or double-beat valve has the double advantage of being easily made and inducing no friction ; but, even when well proportioned and thoroughly fitted, it becomes leaky when placed under steam, on account of the expansion of the spindle which connects the valves. The rotary and plug valves are a failure, in conse- quence of their liability to leak; while the semi- rotary, working, or Corliss valves are open to this objection, that the moment they are placed in use the valve-seats begin to enlarge, while the diameter of the valve diminishes, consequently leakage and necessary repairs are the result. The basket valve is now nearly out of use, and does not call for a description here. Balance slide-valves. — Different attempts have been made to balance the slide-valve, in order to diminish its friction, but so far such efforts have not accomplished the desired object. This, probably, arises from the fact that the adjustment has to be made with such accuracy, and the margin is so nar- row that, even if the valve could be successfully balanced, it would not remain so for any time. THE YOUNG ENGINEER'S OWN BOOK. 145 TECHNICAL TERMS APPLIED TO THE WORKING OP STEAM IN THE CYLINDERS OF A STEAM- ENGINE. The term admission means the admission of the steam to the cylinder at the commencement of the stroke. The term cut- off means that the steam was cut- off at a given point in the cylinder. The term release means exhaust. The term compression means the pressure of the steam between the piston and the cylinder-head at the end of the stroke. The terms induction and eduction were formerly used to designate admission and release, but they have now become obsolete, and what is now termed compression was formerly called cushion. Evaporation means converting water into steam ; while re-evaporation as applied to the engine signi- fies the re-conversion into steam during the exhaust of the condensation formed in the cylinder by the incoming steam parting with a portion of its heat. The term cushion was formerly in very general use, but it has become obsolete ; compression having superseded it, the difference between cushioning and compression is that, in the former case, the valves were so arranged as to retain sufficient steam in the cylinder to take up the lost motion in the recipro- cating and revolving parts of the engine. 13 K 146 THE YOUNG ENGINEER'S OWN BOOK. HOW TO SET A SLIDE-VALVE. Place the crank on the centre, as shown in the illustration on page 82 ; place the eccentric at right angles with the crank, as seen in the cut on page 82 ; place the valve in the centre of its travel, as shown in cut on page 14T ; place the rocker plumb at right angles with both the cylinder and the crank- pin. Then adjust the valve-gear to its proper length, move the eccentric forward, as shown in cut on page 19, until the valve has the desired amount of lead; then make the eccentric fast, and turn the crank around to the other centre. The travel of the valve is always twice the throw of the eccentric, and therefore, if properly proportioned to the ports, should, if the above instructions have foeen complied with, present the same opening at the commencement of each stroke. If, however, from any cause, the lead prove to be greater on one end than the other, the adjustment must be made by length- ening or shortening the valve connection. In the case of old engines, where the lead becomes unequal by wear, the travel of the valve may be equalized by placing a tin or sheet-brass liner behind or in front of the box which connects the valve-rod with the rocker ; when the attachment between the valve and the rod is made with jam-nuts, the altera- tion can be made there, but, when the valve-rod is screwed into a yoke, it is more difficult to make the THE YOUNG ENGINEER'S OWN BOOK. 147 change, as half a turn of the rod backwards or for« wards will make too much alteration. The setting of valves, like everything else con* nected with steam-engines, is controlled by circum- stances, and no instructions can be given that will meet the requirements of all cases — much must depend on the intelligence and practical ideas of the engineer. LAP ON THE SLIDE-VALVE. The object of " lap," as before stated, is for the purpose of working steam expan- sively. The terms outside "lap" and inside "lap" are in very general use; the former means steam " lap, " while the latter means exhaust "lap." When the travel of the valve and point of cut-off are known, the " lap" required can be determined by table on page 148. Suppose the "lap" for a valve of 3 \ -inch travel, to cut-off at f-stroke is required. The table gives \ inch which the valve must overlap each part when in the centre of its travel. The amount of exhaust " lap " required is just sufficient to prevent the steam from leaking through between the lip of the valve and the edges of the exhaust opening, while the steam " lap " must be proportioned to the point of cut-off. In automatic 148 THE YOUNG ENGINEER'S OWN BOOK. cut-off engines, in which admission and release are regulated by different valves, "lap" is not necessary. TABLE SHOWING THE AMOUNT OF LAP REQUIRED FOR STATIONARY AND LOCOMOTIVE SLIDE-VALVE ENGINES. Travel of The Travel of the Piston where the Steam is cut off. the Valve * i fV * tV * * T* in Inches. The required " Lap." 2 21 * it t ? 1 ft f A 3 It 8 * 1* +* * 1 f 3* 1* 1A s U ItV l & 4 4* If 2 ift If 11 1A U 1 l* f 5 »* 2 W 1 + if H l 51 2fk *& 2 m 1# U if U 6 n % »A 2 HI it 1* i* Rule. — For Finding the Required Amount of Lap for a Slide-valve Corresponding to any Desired Point of Gut-off. — From the length of stroke of piston subtract the length of the stroke made before the steam is cut off; divide the remainder by the stroke of the piston, and extract the square root of the quotient. Multiply this root by half the throw of the valve; from the product subtract half the lead, and the remainder will give the lap required. THE YOUNG ENGINEER'S OWN BOOK. 149 LEAD OF THE SLIDE-VALVE. The object of lead is to enable the steam to enter the port just before the crank passes the centre, so that the port opening may develop rap- idly, as the piston and the crank approach half stroke ; otherwise the admis- sion would be too late, and the volume insufficient, if the engine was travelling at a high piston speed, con- sequently the power of the engine would be lessened. There are other advantages for lead besides that explained in the foregoing paragraph. For instance, if the velocity of the piston is high, and the load heavy, it may be found necessary to give the engine more lead, in order to take up the lost motion, and balance the momentum of the reciprocating and re- volving parts. The amount of lead required for the valve of any engine depends, as before stated, on circumstances, and must be a matter of discretion for the engineer. When the shifting link is used, the lead and travel of the valve are altered by any change in the position of the link. With the stationary valve gear, however, while the lead can be varied the travel remains constant. Lead fop all classes of engines varies from one- thirty-second to one-fourth of an inch, according to circumstances, size of engine, and for what purpose employed, etc. 13* 150 THE YOUNG ENGINEER'S OWN BOOK. THE GARDNER STEAM-ENGINE GOVERNOR. THE STEAM-ENGINE GOVERNOR. Governors may be divided into two classes, viz., the fly-ball governor and the propeller ; these two classes embrace many designs and mechanical ar- rangements. The fly-ball governor is based on the principle of centrifugal force. It makes no differ- ence whether the balls are arranged perpendicularly, as in the " Corliss," horizontally, as in the " Wal- ters ;" whether weight is raised, as in the " Hun- toon," or a spring-compressed, as in the " Pickering;" whether a series of weights and springs are arranged in a disc on the crank-shaft, as in the " Buckeye," or whether they rise in the plane in which they swing, THE YOUNG ENGINEER'S OWN BOOK. 151 as in the " Shives." The principle is just the same in all these cases ; it takes a certain speed to raise a certain weight, and any increase above that will cause the balls, weights, or springs to extend farther from the centre to which they are attached, and close the steam-valve. Any lagging behind will cause them to lower or recede, and open the valve. "The Huntoon " governor is based on the prin- ciple of the screw propeller, and works in a small cistern of oil. Any increase of speed urges the propeller forward, and causes it to act on a link connected with the throttle- valve, and diminish the sup- ply of steam. Any dimi- nution in the speed causes it to recede, and increase the volume of steam. Different designs of gov- ernors perform their func- tions in different ways. The " Corliss " pattern, which has been almost universally adopted for automatic cut- off engines, acts directly on _= g the valves outside of the steam-chest, while in the THE Pickering steam- _ , „ ,,. ENGINE GOVERNOR. case of the throttlmg-en- gine, the steam passes directly through the governor, 152 THE YOUNG ENGINEER'S OWN BOOK. and is either choked off or admitted, according to cir- cumstances. A good governor, or speed-regulator, is very de- sirable, as any variation in the speed of the engine is attended with loss. The machinery in all factories, and for whatever purpose employed, is supposed to be speeded to accomplish that object ; any lagging below the regular speed will induce loss of produc- tion, while any increase of speed over that which the engine was intended to accomplish will induce a loss of steam, and consequently of fuel. There are a great many good governors in the market, but it may be said that not one of those used for regulating the speed of throttling engines ever fulfilled the requirements for which they were intended, under all conditions. The invention of the governor has been attributed to " Watt," but such is not the fact ; the governor was employed for other purposes prior to " Watt's " time. To increase the speed of a steam-engine, the di- ameter of the pulley on the governor-shaft must be increased ; to reduce the speed of an engine, the di- ameter of the governor pulley must be lessened. All governors are speeded in the shops where they are manufactured, and the number of revolutions at which they will regulate stamped on them ; then all that is necessary is to adapt pulleys on the engine and governor-shaft to that speed. Though a good governor is capable of producing economical results, THE YOUNG ENGINEER'S OWN BOOK. 153 still there is no power in the governor — it is simply a bridle-bit in the horse's mouth. THE BROWN REVOLUTION INDICATOR. The annexed cut represents Brown's revolution jator, which consists of a U- shaped tube, with one end closed and the other open, communica- ting with a column of mercury, which rises or falls according to the speed, in accordance with the law of centrifugal force. This instrument is very conven- ient, where engines have to be speeded up and slacked down for special purposes, in rolling- mills, steel-mills, and where large tires for the wheels of locomotives are rolled. It in- dicates a speed on a scale which the speed revolu. obviates the necessity of count- TION indi cator. ing, and shows the speed required for a special pur- pose. The machinery in all factories is geared for cer- tain speeds, the driving-pulley on the engine-shaft being made the basis of calculation. Experience has shown that it requires a certain speed to cut, turn, plane, bore, drill, or check certain materials. If the 154 THE YOUNG ENGINEER'S OWN BOOK. governor is well designed, and adapted to the pur* pose for which it is intended, it will control the speed of the engine within the limit which it was intended to run, except in extreme changes. There are circumstances, however, in which the eDgine is required to run at an increased speed for short intervals, and this speed should be exactly what ' is required to perform the mechanical operation ; as it would be impossible to determine the speed under such circumstances, either by observation or calcula- tion, it is absolutely necessary to have an instru- ment that will show the engineer at a glance the number of strokes, or revolutions, that the engine is making, which requirement the illustration on page 153 accurately fulfils. REVOLUTION AND STROKE. The above terms are used to designate the speed of steam-engines. The former implies that the crank has started from a given point, and, after describing a circle, has arrived at the same point again ; while in the case of the latter, it is understood that the crank moved only from one dead centre to the other, and in so doing described a half circle, consequently one revolution is equal to two strokes, and two strokes to one revolution.- Now, when the crank is at right angles with the piston, as shown in the cut on page 82, it is at half- stroke. The terms inboard and outboard stroke con* THE YOUNG ENGINEER'S OWN BOOK. 155 vey the impression that the piston and crank are moving inward or outward, as the case may be. If, when the crank reaches the centre, it moves down- ward, that is what is called a downward stroke, but if, on the contrary, it moves upward, it is termed an upward stroke. Any engine may be adapted to either a downward or an upward stroke — or to run under or over, as it is sometimes called — by simply moving the valve gear. Whether an engine will run under or over is not a consideration of design ; it is simply an arrange- ment to meet the circumstances of the case, and is intended to meet the purposes for which the engine is employed. The stroke of an engine is twice the distance between the centre of the crank-shaft and the centre of the crank-pin. If the crank is 10 inches between the centres, the engine will be 20 inches stroke ; if 12 inches, it will be 24 inches stroke, because its travel from one dead centre to the other will be 2 feet or 24 inches. A revolution is two strokes ; when the crank starts from the centre and returns to the same centre, it has made a revolution. The travel in feet of any piston may be found as follows: — Multiply the distance it travels for one stroke by the whole number of strokes, and if in inches divide by 12. Example. — Stroke, 15 inches ; number of strokes, 300. 300 X 15 = 4500 -r- 12 = 375 feet per minute. 156 THE YOUNG ENGINEER'S OWN BOOK. 5OOOM0OOT»O»00ONfflOeNi0<0OiC© ooiflcoooot» ooooot»eo-^coiOTt*TfttooiiMt^t»05iM'*oocoap OOiO^COCNKMCMi-li— Ir-ti— IrtHHi- ( t> iO CO CO ic c4 oS i> ■<*' »-i oS «o MOC*C0 01^-*Ot>'*OI>'^Hl>Tjl W^-<#0<0«OC»aOaOC»0©r-ICN'MeO 00 i-j CO p ■* CO CO I> i-j iq © -tf 00 CN 1> i-j iO ©©CNCC^©«5CNGOTt<©tO / NOOTt<© MM'*^iOtDtOl'»t'<»J)OiOOH(N r- ia tT CO CN rH O Oi CO l> p iO ■"# CO CN i-j © OJ CO - 1> rH id OJ -l>COC005C7500 «o coo^"eioii>idcN©"cd©co^oii>^i COCOCOCOeNI>C>JI>CNI<£ir-<©r-liO©lO CNCNCOCO-^TJCOCOCT>C5 us H cocot-t^t^cocoiCiOiCTtiT^Tficococo O5rHCOldl>-C7irHC0lCI>O5i— ICOldl>05 OiO«05l>H«OOTt(««Ml>Hinffl05 CNCNCNlCOCO-'#TfiiOiOiO©©I>t>l>GO ** COCOC5TjHOKtiiHCO(NCOCOpr)CQ rlCN(M. M COrHOiHI^C]t-;COCOCOCOCOpT); t^o^dc^co-idcdcoo5rHtNrfcoc5 iOMPHOMH"*l>OTt(|>OM<005M HHNN^COCOM'^'^'^iCiOiOinO N eOr-IOCOt^COTtlCOTHpCOI>pTJHeOr-j TpTHco^,Hcoinc^cscocNC75c6coot> COtOCOr-l-^500ifNTfH>-0(MlOCOi-ICO T-HrHlHtN(N!N(MCOeOCOTfTtnrHl>iMCOTt<05iCr-l«0(NCOeO c^idcooeoidcoocoidcOrHcotoco^H O C^ppcNpiOr-JCOTlHr-jCOr^pir-COO COrHQCTJ|^«ldcOCNi-HaJcOt^ld'#CO 05i-HCOrtlcOOOOO)'#tot^OiT-ICOlOC^ lHr-(rHTHTHC>iCNCNlM0)OHINM'*iOfflt'OOOqH idoidodi^«OrHc6rHOrH«5eNJt>e>i i^oiotNcoiococooir-ieNiTHLOc-coo THrHr-li-lrHr-l^-ICNcNCMCMtNCMCO 00 !>I>puq^T)HCO(NCSi-jpOpcOCOt> airHc6idi>oii-ic6idt>c73i-Hr4-^c6o6 lOt»OOOSOHM^iO!Ol»010HNM r- !>COprHtNTlHiOI>cOprHcNTjJiOcOQO id^TjHcdc^T-ioaicot^t-^cdid^coc^ ^lOtO^CCOJOOrtNW^intONSO © coor>coot>coot^-*ot^TjicDt^Tii corfi'^iC!Otoi>coGoa30o^cNic;COpt-COpl>COOl>COOt>CO COGOC^t^CNCOr-tCOOLdo-^oi-^COCO CNCNCOCO"*"*iCiCOcOI>-I>I>COCOOi THE YOUNG ENGINEER'S OWN BOOK. 189 Depth ©oao-^Oi^^WtOH^OOQo-cictc^ i n Feet. WKJbOtObCtOWHh-'l-'MMMM CDvlOi^WI-'OOO^JCn^WMOOOM OOtHOiWMWOO^COOiOOiM^IbO OOlOCnOOTOOiOOtOOiOOlOCn *>*'C0WWWWtOlN5bCtOHI-'MMH too^ioiwi-'cDvioiWHcoai^boo MOCDOO^CSOi^OJtCHOCDCOvtOJ oooooooooooooooo N^HCoacooNtM-'cooiwoKi^ OJ^GOCOOtOW^arOJOOCOOHW^ oto^ooooto^aoooic^aicoo oiMvjooooiWGooiMMOJoauia) OtCOiSOtdCnMObSOTviOWCnM OOiOOiOOiOOiOOTOOiOOiOO COMOOCOOWOlOOOWOlGOOCCOlS OOCnOOi©Cn©OiOCnOCn©OiO vIMOlCDCOvIHOlO^ODtCaiOOlCO OOrOOiOOiOOfOOiOOiOOTOOi 500000000000000C COGO^.TOiOirf^COtOh-'OCOOO^JOSOt^ GOCO0b0000GC0000COCOCO<^COCOCOCO 00005^tOOGD05^bOOOOOi^lN50 tOtOtOHMMHMMHMM COMOCDCOvIOl^WMHOCOCoaiOl OCDviO^tOI-'CDOOCnOTWWOCDvl CiO0iO^CD^G0W00050- CM co co os o go co r- & CO t^T -I CM CM O DCDNXOJO 3CM ©©CO i-H 3 CO lOiO tO tO • H10 05CON M to up to CO CO i—l CM CO GO to CM rH tO OS t^ l>- 1>- CO O i— I CM CO tJH u - O CO O t - ,J 5 O t^C D CM to C H CM CM C toco co to CO o . _ O ^H i-HCMCMCMCOCOTHTti NOOQOH CM © CO rfi tH NMON'* l^i-H tO GO CM ^ tQ tQ tQ gQ CM CO ^ CO tO CM O I>- "tf CO © CO CO CO t^ CO CM O O Tfi CO HOOONIOM CD CO CO O Tt< CO CO O CO t^ O CO i—l CM CM CM CO CO CM CO CM O CM CO t^O CO T^ O tJH CO CM O © I>- tO ^ CM ©CO 1>- i— I to CO !>•© ^ t>- rf rH tQ IQ tQ O ^ CO HCSN © CM CO O tJh t^ CO CO CO tOCOCMtOCOi— I Tt< N O CO CO Ol N tO CO . . HlOO^COCONHCOO'rHCOCONHCO (M005t>10^(NHC»WCDTHCOHOCO ^t^OiCMtOCOi— I^COOiCMlOCOr-lrtlCO i— li— (i-HCMCMCMCOCOCOCO-stHT^TtitOtOtO •^8£ TIT o o too CO CM ...... tO CO i— li-ti— li-HCMCMCMCM S ©© HT)H CO NH^COHlOC i— i Tf co co i—i co ti tO CO CM CO OS O CM to t^ OS COCO CO CO 00 CO CO o CM TtH t^ CO OS CM tO CO i— I i-H i-H CM CM CM CO tO^COINHO OS i—l CO tO t- OS CO CO OS CO ©CM CM CM ©CO © © CM ""* rt< ^ t)h tO tr^CO tO rJH CO ■^ © CO © CM CM CM CM CO CO tO CO CM tO tO © CM i-H © ■sM © CO CO CO CO ©^HCOCM©©TtlGO CMCMCMCOCOTfH'xtHTtl tO©tO©tO©tOO !>.© © CM CO tO CM © © c^ t^co © to © . . t^ CO © rHrHi-lrHi— It-hCMCMCMCMCMCMCO CM © © "# CO C to to © CO © t to ©to ©to c CO CO rs CO t^ i- D ©CO t 3 CO © C 5NO 3 rt< © CO CO CO CO CO HtOOSCONr ^ t- © Th t^r t— CO © t-I CM <5 i— I i-i CM CM CM C x«?Ol>.(X)C50iH(N«0'^iOOi>-QOOtO In the case of tapering tanks, take the diameter, four-tenths, from the large end, square it, and mul- tiply by the decimal .7854, which will give the area. Multiply this product by. the entire depth in inches, and divide by 1728. The result will be the cubic feet, and if multiplied by 7.5, the quotient will be the contents in gallons (see pages 189, 190). THE YOUNG ENGINEER'S OWN BOOK. 191 HEAT. At no very distant period heat was supposed to be a fluid, and, like air and water, capa- ^^-r-^^nnnnn^ ble of uniting with other substances, ^'/ according to their affinities for it. ^ a "»«*MjSiy^ Demonstration and experiment have shown that heat is a mode of matter, and is due to cause and effect, and that its influence, like gravity, is governed by natural laws. According to Rumford, the mechanical equivalent of heat, as determined by Mr. Joule, of Manchester, is one of the most useful factors in heat investigation. This gentleman, by very careful and precise experi- ments, extending through several years, established the value in foot-pounds of work of a British ther- mal unit, and conversely the energy requisite to pro- duce a unit of heat. Joule discovered that the energy necessary to add one thermal unit to one pound of water was equal to 7 TO foot-pounds. The specific heat of a body is the capacity of that body to absorb heat as compared with water. Water possesses the highest specific heat of any known sub- stance except hydrogen gas. Thus, while one ther- mal unit will raise the temperature of one pound of water one degree at 60° Fah., at a pressure of one atmosphere, 3000 thermal units are required to raise the temperature of the same weight of hydrogen one degree, under the same pressure and atmosphere. 192 THE YOUNG ENGINEER'S OWN BOOK. If the Marriotte law were strictly correct, the spe- cific heat of gases would be the same for constant volume or constant pressure ; but Regnault's exper- iments have shown that the specific heat is greatest for constant pressure. Different bodies require different quantities of heat, to effect in them the same change of tempera- ture. The capacity of a body for heat is termed its "specific heat," and may be defined as the number of units of heat necessary to raise the temperature of one pound of that body 1° Fah. As different substances vary greatly in their mo- lecular constitution, expanding and contracting the same amount with widely different degrees of force, it is to be expected that the same quantity of heat that will raise one substance to a given temperature will exert a different effect upon another body, which may require a greater or less degree of heat to pro- duce the same result ; and we find in practice that such is the case. The unit of heat, or the thermal unit employed, is the quantity of heat, as before stated, that will raise one pound of pure water l°Fah., or from 39° to 40° Fah. Latent heat means a quantity of heat which has disappeared, having been employed to produce some change other than elevation of temperature. By exactly reversing that change, the quantity of heat which had disappeared is reproduced. Sensible THE YOUNG ENGINEER'S OWN BOOK. 193 heat is that which is sensible to the touch or meas- urable by the thermometer. The mechanical equivalent of heat is the amount of work performed by the conversion of one unit of heat into work. This has been determined to be equal in amount to the force required to raise 172 pounds one foot high, or one pound ?72 feet high. The mechanical theory of heat is now generally adopted. It is based on the assumption that heat and work are mutually convertible, and on this theory can be explained what becomes of the latent heat. When bodies expand, the molecules of which they are composed are pushed farther asunder by the oscillatory motion communicated to them. It is a matter of every-day observation, that heat, by ex- panding bodies, is a source of mechanical energy, and conversely, that mechanical energy expended either in compressing bodies or in friction becomes a source of heat. . This is termed the dynamic equiv- alent of heat. The molecular op atomic force of heat. — All mole- cules are under the influence of opposite forces, one tending to bring them together and the other to separate them. Molecular attraction is frequently termed cohesion, affinity, or adhesion. To find the actual heat in any body, we must sub- tract the energy expended by the action of the sub- stance on surrounding bodies. Heat may be com- 17 N 194 THE YOUNG ENGINEER'S OWN BOOK. municated from a hot body to a cold one in threfl ways — by radiation, conduction, and circulation. The rate at which heat is transferred from metal to gases and from gases to metal has been found to be as the difference of temperature, but in practice the conditions are different from those in the experi- ment. Generally, in experiments, the conditions are such that the gases move under natural draught, which is frequently found to be impossible under ordinary conditions. As a variable amount of the heat evolved in the combustion of a body is absorbed in the work of effecting alterations in the physical conditions of the combustible elements necessary to their effective oxi- dation, it is impossible to estimate the absolute quan- tity of heat evolved by the combustion of a body ; yet the relative quantities of heat evolved by the combustion of different bodies, which may be util- ized, can be accurately determined. The medium heat of the globe is placed at 50° ; at the torrid zone, 15°; in moderate climates, 50°; near the Polar regions, 36° Fah. The extremes of natural heat are from 10° to 120° ; of artificial heat, 91° to 36,000° Fah. THE YOUNG ENGINEER'S OWN BOOK. 195 TABLE SHOWING THE TEMPERATURE OF FIRE, AND THE APPEARANCE OF DIFFERENT FUELS AT DIFFERENT DEGREES FAH., AND THAT IT IS NEARLY THE SAME FOR ALL KINDS OF COM- BUSTIBLES UNDER LIKE CONDITIONS. Appearance. Temp. Fah. Appearance. Temp. Fah. Red, just visible . . . " dull " cherry, dull . . full . . " " clear . 997° 1290 1400 1650 1830 Orange, deep clear .... White heat " bright .... " dazzling . . . 2010° 2190 2370 2550 2730 TABLE SHOWING THE FUSING TEMPERATURE OF DIFFERENT SUB- STANCES, IN DEGREES FAH. Substance. Temp. Fah. Metal. Temp. Fah. Metal. Temp. Fah. Tallow. . . . Spermaceti . Wax, white . Sulphur . . . Tin 92° 120 154 239 455 Bismuth . Lead .... Zinc .... Antimony Brass . . . 518° 630 793 810 1650 Silver, pure . . . Gold, coin .... Iron, cast, Medm. Steel Wrought iron . . 1830° 2156 2010 2550 2910 TABLE SHOWING THE RELATIVE VALUE OF DIFFERENT NON-CON- DUCTORS. Non-Conductor. Value. Non-Conductor. Value. Wool Felt 1.000 .832 .715 .680 .676 .632 .553 Loam, dry and open . . Slacked lime Gas-House Carbon .... Asbestos .550 .480 .470 .363 .345 .277 .136 Mineral Wool No. 2 . . . Do. with tar Sawdust Mineral Wool No. 1 . . . Charcoal Pine Wood, across fibre Coke in lumps Air space, undivided . . Where, when, by whom, or under what circum- stances fire originated or was discovered, has never been satisfactorily explained. 196 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE MELTING-POINTS OF DIFFERENT SOLIDS. Fah. Cast-iron 3479 " " very fusible 2010 " " white maximum 2010 " " second melting 2190 Gold 2590 " very pure 2280 " standard coin 2156 Copper 2548 Silver 1280 " very pure 1830 Brass 1869 " . . 1650 Antimony ......... 810 Zinc 700 « . 793 Lead ! ! ! 1 I I ! [ 630 Bismuth 493 " 518 Tin 426 SHOWING THE MELTING-POINT OF AIXOYS. Tin 1, Lead 3 504 " 1, " 1 466 " 2, " 1 385 " 3, " 1 367 " 3, " 2 . 334 " 4, " 1 372 " 5, " 1 381 " 2, " 0, Bismuth 1 334 " 1, " 0, " 1 . . . . . . 286 " I, " 1, " 4 201 " 3, " 5, " 8 212 " 3, " 5, " 8 210 " 3, " 2, " 5 212 " 4, " 1, " 5 246 " 3, " 0, 1 392 THE YOUNG ENGINEER'S OWN BOOK. 197 COMBUSTION. A certain amount of energy has necessarily to be expended in effecting the chemical combina- tion of the different in- gredients of which fuel is composed, the result of which is the amount of heat developed. The heat developed by the combination of oxygen with carbon and hydro- gen, is that employed in the mechanical arts. The chief constituents of fuel are carbon and hydrogen, and the union of oxygen with these elements is termed combustion. The temperature of combustion depends upon the rapidity with which the combination is effected, but the heat developed by combustion is independent of the time and depends only upon the caloric value of the element with which the oxygen combines. When the combustion is rapid, it is termed burn- ing ; when slow, it is termed decomposition. The atmosphere, from which source the oxygen is obtained to support combustion, is composed of oxygen and nitrogen in mechanical combination, in the propor- tion of 8 atoms of oxygen to 28 atoms of nitrogen ; or if chemical terms are used, one equivalent of 17* 198 THE YOUNG ENGINEER'S OWN BOOK. oxygen to two of nitrogen. The nitrogen is inert, and neither assists nor retards combustion. When I pound of carbon unites with 2f pounds of oxygen, carbonic acid is formed, and combustion is said to be perfect or complete ; but when 1 pound of hydrogen combines with 8 pounds of oxygen, vapor of water is formed. Thus water, or steam, consists of one equivalent of hydrogen and one equivalent of oxygen. The total heat of the combustion of one pound of hydrogen, when burned to vapor of water, is 62.032 thermal units ; and the total heat of combustion of one pound of carbon, when burned to carbonic oxide, is 4.400 thermal units. Thus the total heat of com- bustion of one pound of carbon burned to carbonic acid is 14.500 thermal units. Experiments have shown that, with natural draught of furnace, the theoretical quantity of air is insuffi- cient for complete combustion, and that twice this amount is really required. It has been shown that when two equivalents of oxygen unite with one equivalent of carbon, carbonic acid is the result; consequently, the quantity of air required from com- bustion can be determined with some degree of accuracy. Charcoal, coke, coal, wood, and peat are the fuels principally in use. Charcoal is obtained by elimi- nating the volatile matter from wood or peat by dis- tillation in a retort, or by partial combustion in a THE YOUNG ENGINEER'S OWN BOOK. 199 heap. A larger yield of carbon is obtained by the distillation process. According to Pecht, charcoal consists of carbon, 93 per cent., and non-combustible material, or ash, ? per cent. No substance in nature is combustible in itself, whatever the degree of heat to which it may be ex- posed ; and every substance can be ignited only when in the presence of, or in mechanical combination with, air, or its vital element, oxygen, because combustion is continuous ignition, and can only be caused by maintaining in the combustible mixture the heat necessary to ignite it. Strictly speaking, chemical combination, in every case, is accompanied by the production of heat, and every decomposition by a disappearance of heat equal in amount to that which is produced by the combination of the elements which are to be separated. When a complex chemical action takes place, in which various combinations and decompositions occur simultaneously, the heat obtained is the excess of the heat produced by the combinations above the heat which disappears. In consequence of decom- position, substances combine chemically in certain proportions only. To each of the substances known in chemistry a certain amount can be assigned, called its chemical equivalent. Chemical equivalents are sometimes atomic weights or atoms, in accordance with the hypothesis that they are proportionate to the weights of the supposed 200 THE YOUNG ENGINEER'S OWN BOOK. atoms of bodies, or smallest similar parts into which bodies are assumed to be divisible by known forces. The term atom is convenient from its shortness, and can be used to mean chemical equivalent. Spontaneous Combustion. — The chemical action known as spontaneous combustion is frequently the cause of fire. There can be no doubt that many fires, whose origin it has been difficult to explain, have arisen from this cause, and it is known that greasy or oily cotton, saw-dust, etc., if left long enough undisturbed, undergo a change, and finally ignite, setting fire to whatever inflammable material may be in their immediate vicinity. Spontaneous ignition has been known to take place in the cotton wipings or waste employed for wiping the oil, etc., from machinery ; and there is little doubt that many fires, for which no apparent cause could be assigned, have thus originated. Even the putrefaction of vegetable matter has been known to occasion the development of so much heat as to sometimes cause ignition. Galletly, who investigated the subject, found that cotton- waste soaked in boiled linseed oil, and wrung out, if exposed to a temperature of 170°, set up oxi- dation so rapidly as to cause actual combustion in 105 minutes. It is important to note these facts, as they may be of great benefit to the owners and occu- pants of shops and factories. On this subject, however, there seems to be a wide THE YOUNG ENGINEER'S OWN BOOK. 201 difference of opinion, as, while it is claimed by some that steam-pipes will set fire to wood work, it is as- serted by others that no pressure of steam used for heating or manufacturing purposes is of a sufficiently high temperature to produce such results. How long it actually takes to effect this change in the wood has never yet been satisfactorily settled. Experiments are much needed to determine this important point. TABLE SHOWING THE TEMPERATURE AT WHICH DIFFERENT SUBSTANCES BECOME COMBUSTIBLE AND IGNITE WITHOUT THE INTERVENTION OF A SPARK OF EITHER ELECTRICITY OR FIRE. Substances. Fan. Phosphorus 140° Bisulphide of carbon 300° Fulminating powder 374° Fulminate of mercury 392° Equal parts of chlorate of potash and sulphur . 395° Sulphur 400° Gun-cotton 428° Mtro-glycerine 494° Rifle powder . . 550° Gunpowder, coarse 563° Picrate of mercury, lead or iron .... 565° Picrate powder for torpedoes 570° Picrate powder for muskets 576° Charcoal, the most inflammable willow used for gun- powder 580° Charcoal, made by distilling wood at 500° . . 660° Charcoal, made at 600° 700° Picrate powder for cannon 716° Very dry wood, pine . 800° Oak 900° Steam at 240 pounds pressure per square inch . . 403° 202 THE YOUNG ENGINEER'S OWN BOOK. •0OS8 s«Q ' O 09 ye aiy jo Xpldng [■eo't -ijajoaqj, 'jsiqe q^iji yBJd iCauraiqO q»TM. OCT>«5U5(M i IS g 04 Th © I> CTi ->tf S ' •9iqtjsnqnioo •qi I qjiM ' ^TS »« pu« raojj paji3.iod«Aa •i^psi! J° spuno j ui oo ©o o m o i WOIOHO C 1> l •ajqijsriqraoo jo pnnod jad Q i paspu ^I^M. J° spun 0,1 ui OiOrHG uiy jo A"id -dng iBOijeaoaqx aqj saraij,' aaaqj, qj}A\. \ny jo iflddng iBopajoaqj, eq; aoiAj, q*i^ uty jo Ajddng pjoijajoaqj, aqj sairiij y x \ qjijw •jiy jo iCiddng leopajoaq^ qjJAl ssssia a a ; 8S8S3 8 2 ! M lO CO (M H 00 OS ' cococoeoco (M Oh Units. of Water Evap. STATE. KIND OF COAL. Penn. Anthracite 3.49 14,199 14.70 << " 6.13 13,535 14.01 « " 2.90 14,221 14.72 " Cannel 15.02 13,143 13.60 " Connellsville 6.50 13,368 13.84 u Semi-bi'nous 10.77 13,155 13.62 11 Stone's Gas 5.00 14,021 14.51 (C Youghiogheny 5.60 14,265 14.76 " Brown 9.50 12,324 12.75 *7- Caking 2.75 14,391 14.89 Cannel 2.00 15,198 16.76 u u 14.80 13,360 13.84 " Lignite 7.00 9,326 9.65 111. Bureau Co. 5.20 13,025 13.48 it Mercer Co. 5.60 13,123 13.58 " Montauk 5.50 12,659 13.10 Ind. Block 2.50 13,588 14.38 " Caking 5.66 14,146 14.64 " Cannel 6.00 13,097 13.56 Md. Cumberland 13.98 12,226 12.65 Ark. Lignite 5.00 9,215 9.54 Col. " 9.25 13,562 14.04 " " 4.50 13,866 14.35 Texas it 4.50 12,962 13.41 Wash. Ter. " 3.40 11,551 11.96 Penn. Petroleum 20,746 21.47 201 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE COMBUSTIBLE AND NON-COMBUSTIBLE IN THE BEST QUALITY OP AMERICAN ANTHRACITE COALS. Carbon 86-76 per cent. Volatile matter . . . . . 4.98 " " Moisture 1.18 " " Non-combustible 6.97 " " Sulphur 11 " " table showing the constituents op cumberland coals (American). Carbon 73.72 per cent. Volatile matter 14.20 " " Sulphur 12 " " Moisture 1.56 " " Non-combustible . . . . . 10.40 " " TABLE SHOWING THE COMPOSITION OP BEST PENNSYLVANIA ANTHRACITE COAL. Carbon 72.00 per cent. Volatile matter 16.01 " " Sulphur 72 " " Moisture 1.14 " " Non-combustible 10.13 " " TABLE SHOWING THE BASIS OP VIRGINIA CAKING COAL. Carbon 58.01 per cent. Volatile matter 29-23 " " Sulphur 90 " " Moisture 1.36 " " Non-combustible 10.50 " " TABLE SHOWING THE COMBUSTIBLE VALUE OP OHIO COALS. Carbon 56.62 per cent Volatile matter 35.03 " " Moisture . 3.19 " " Non-combustible 5.16 " THE YOUNG ENGINEER'S OWN BOOK. 205 TABLE DEDUCED PROM AN ANALYSIS OF INDIANA COALS. Carbon 51.20 per cent. Volatile matter 42-79 " " Non-combustible 6.01 " " TABLE SHOWING THE INGREDIENTS IN NEWCASTLE COAL (ENGLISH). Carbon 56.99 per cent. Volatile matter 35.59 " " Sulphur 23 " " Moisture 1.79 " " Non-combustible 5.40 " " TABLE SHOWING THE HEATING POWER OF COKE AS FUEL. Carbon 85.00 per cent. Non-combustible 15.00 " " TABLE SHOWING THE CHEMICAL EQUIVALENTS OF WOOD. Carbon 50.00 per cent. Oxygen 42.00 " " Hydrogen 5.25 " " Non-combustible 2.75 " " TABLE SHOWING THE VEGETABLE COMPOSITION OF PEAT. Carbon 58.00 per cent. Hydrogen 6.00 " " Oxygen 31.00 " " Non-combustible 5.00 " " TABLE SHOWING THE CARBON, VOLATILE, SULPHUR, ETC.,, IN PITTSBURGH COAL. Carbon 54.93 per cent.. Volatile matter 36.60 " " Moisture 1.40 " " Non-combustible 7.07 " " 1*8 206 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE VALUE OF LIGNITE, AS FUEL. Carbon 39.00 per cent. Oxygen 10.00 " " Hydrogen 2.50 " " Non-combustible . . ' . . . 48.50 " ", TABLE SHOWING THE COMPOSITION OF COMBUSTIBLES IN COAL, COKE, WOOD, AND PEAT, ETC. Constituents. "3 8 o O Wood. Peat. (2 'gGD o i o >» Carbon .... Hydrogen Oxygen .... Nitrogen and Sulphur Water .... Ashes .... .812 .048 .054 .031 '.055 .850 Viso .510 .053 .417 '.020 .408 .042 .334 '.200 .016 .930 '.070 .580 .060 .310 '.'650 .464 .048 .248 '.200 .040 Total 1.000 1.000 1.000 1.000 1.000 1.000 1.000 TABLE SHOWING THE VALUE OF FLUID FUELS. Constituents. 03 ! 3 6 HA | 3 O ffl O If | "3 i 8 0) PQ Carbon .... Hydrogen Oxygen .... .850 .150 .884 .116 .5198 .1370 .3432 .7721 .1336 .0943 .6531 .1333 .2136 .790 .117 .093 .816 .139 .045 Total 1.000 1.000 1.000 1.000 1.000 1.000 1.000 THE YOUNG ENGINEER'S OWN BOOK. 207 FUEL. The term fuel may be applied to any substance which gives out heat when subjected to the process of combustion. It includes anthracite and bituminous coals, peat, wood, lignite, etc., and the value of any fuel may be estimated by the number of heat units which its combustion will develop — a heat unit, as shown under the head of standard units, in another part of this work, being the amount of heat required to raise one pound of water one degree Fah. The fuel used in generating steam is composed of carbon, hydrogen, and ash, with sometimes small quanti- ties of other substances not materially affecting its value. The air required for complete combustion, the temperature with different proportions of air, the theoretical value, and the highest attainable value under a steam-boiler, assuming that the gases pass off at 320°, the temperature of steam at 15 pounds pressure would be 311.2°, and the incoming chimney draught twice 60° ; with a blast draught it would require twice that amount of air for complete com- bustion. Slack, or the screenings of either anthracite or bituminous coal, when properly mixed and burned with a blower on grates adapted for it, develops nearly as much heat as the best specimen of either the coals above mentioned, but its percentage of loss 208 THE YOUNG ENGINEER'S OWN BOOK. is nearly twice that of broken nut, egg, lump, or stove coal. Facts, experiment, and investigation have shown that anthracite and bituminous coals and lignite belong to the vegetable kingdom, and that wood consists chiefly of carbon, hydrogen, and ._ oxygen. By a process of natural evolution, the wood suffers a loss of each of these elements, more especially of the hydrogen and oxygen. Lignite sustains a further loss of nearly all its oxygen, more than half its hydrogen, and a large percentage of carbon. When bituminous coal is the result, this undergoes another change, and loses a portion of its carbon, nearly all of its hydrogen and oxygen, and results in the formation of anthracite coal. It is estimated that the annual production of coal in the world amounts to over 300,000,000 tons, one- half of which, or 150,000,000 tons at least, is used for steaming purposes, which, at an average of $2.50 per ton, the lowest estimate that can be placed on it, will amount to $375,000,000. It must be observed that a very small saving in that amount would add materially to the wealth of the world. The com- mercial value of the coal yield of the world is more , than that of all mineral products, including refractory clays and phosphates. The commercial standards for the sale of differ- ent kinds of fuels may be enumerated as follows: Anthracite coal is purchased or sold by the ton, the gross ton being 2240 pounds, the net 2000 pounds. THE YOUNG ENGINEER'S OWN BOOK. 20? Bituminous coal, coke, and lignite are sold by the bushel. Wood and peat are sold by the cord. Burgy, slack, and cullum, which are the waste of coal, are sold by the load. The terms which designate the different sizes of coal used for steam-boilers, are lump, broken, large egg, small egg, large stove, small stove, nut, chest- nut, pea, and dust. It is customary to mix pea and dust, also bitu- minous coal and dust, and burn them with an artifi- cial draught created by a blower. Dust is frequently burned by mixing it with shavings, tan-bark, or other combustible substances. Different attempts have been made to utilize the waste resulting from the preparations of coal, but so far without satisfactory results. This is to be re- gretted, as not more than 60 per cent, of all the coal mined is marketable, 40 per cent, being lost in the different processes of preparation. Numerous attempts have been made, in this coun- try and Europe, to employ petroleum as fuel for the generation of steam, and, while it has been frequently announced that such experiments have been success- ful, the question still remains open. It would be interesting to know why the use of petroleum fuel has been abandoned, while such flattering pros- pects were offered at one time, but it seems the result of the experiments tried with it has not been collected. 18* O 210 THE YOUNG ENGINEER'S OWN BOOK. WOOD. It is asserted that the annual quantity of wood con- sumed in the world amounts to over 50,000,000 cords, which, at $2 per cord, would be worth $100,000,000; ^besides, the chips, shavings, and sawdust which are consumed is not included in this estimate, but ha& been calculated to equal 10,000,000 cords of wood. This shows that expenditure for wood alone as a fuel is equal to $120,000,000. The woods most generally used in the mechanical arts are oak of different varieties, viz., white, black, live, red, swamp, etc.; pine of different species, white, yellow, pitch, resin, etc.; maple — hard, soft, bird's-eye, curled, etc.; spruce, hickory, ash, mahog- any, baywood, rosewood, boxwood, lignuin-vitae, walnut, ebony, sandal, cocoa, tulip, granadilla, ama- ranth, cedar, lancewood, dogwood, satin wood, snake« wood, violet, holly, birch, beech, hornbeam, hemlock, tamarack, hacmatac, white wood, teak, logwood, Cot- tonwood, willow, basswood, elm, button wood, cherry, chestnut, and redwood. TABLE SHOWING THE COMPARATIVE VALUE OF DIFFERENT KINDS OF WOOD AS FUEL. Kind of Wood. Kind of Wood. Hickory, shell-bark " red heart White oak .... lied oak 4.469 3.705 3.821 3.254 Southern pine . . Virginia " . . Spruce New Jersey pine . Yellow " White 3.375 2.680 2.325 2.137 1.904 1.868 Beach 3.126 Hard maple . . . 2.878 THE YOUNG ENGINEER'S OWN BOOK. 211 STEAM. Steam is an elastic vapor, into which water is converted by application of heat. Its most impor- tant property is due to its elastic pressure, and arises from the absence of cohesion in the particles of water from which it is generated, and the mutual re- pulsion which gives them a tendency to separate from the mass of fluid in which they are contained. The pressure of steam is uniformly diffused over the entire surface of the vessel in which it is gener- ated, and it is to this quality that all mechanical power of steam is due, because, when any gas or vapor is contained in a close vessel, or boiler, the inner surface of the boiler will sustain a pressure equal to the pounds per square inch and the elastic- ity of the vapor or the gas which it contains. Steam cannot mix with air while its pressure ex- ceeds that of the atmosphere; and this property makes the condition of a body dependent on its temperature, and explains the condensing property of steam. When the pressure of steam in the cyl- inder equals 15 pounds to the square inch, all the air is expelled ; then, by immersing the cylinder in cold water, as shown on page 136, under the head of vacuum, the steam assumes the conditions produced by the reduction of its temperature, and becomes water. The latent or concealed heat of steam is one of Zl2 THE YOUNG ENGINEER'S OWN BOOK. its most noteworthy qualities. Though showing no effect on the thermometer, it may be as easily known as the sensible or perceptible heat. To demonstrate this property of steam, 5| pounds of water, at 32° Fah., may be placed in an open vessel, with a pipe extending from the steam-boiler nearly to its bottom, and on turning on the steam it will be discovered that the water in the vessel when raised to the boiling-point, 212° Fah., will weigh 6-J pounds. Now this addition of one pound to the weight of the water resulted from the condensation of the steam necessary to raise 5^ pounds from 32° to 212° Fah. If steam is generated from water at a tem- perature which gives it the same pressure as the atmosphere, an additional temperature of 38° will give it the pressure of two atmospheres, and a still further addition of 42° gives it the tension of four atmospheres. A noticeable result attending the formation of steam is that, when an engine is in operation and working off a proper supply of steam, the water- level in the boiler artificially rises, showing by the gauge-cocks a greater supply than that which really exists. Temperature and pressure must in all cases be constant factors, consequently water at 212° Fah. must be under the pressure of steam due to that temperature, which is one atmosphere, or 15 pounds to the square inch. THE YOUNG ENGINEER'S OWN BOOK. 213 If the normal pressure on the surface of water from which steam is generated is removed without a corresponding reduction in the temperature, a vio- lent ebullition of the water is the immediate result, which is due to a disturbance, or a want of balance, in the relations which should be maintained between temperature and pressure. As pressure of steam increases, the sensible heat is augmented and the latent heat diminished, and vice versa, but the sum of either is always a con- stant quantity, and one can only be increased at the expense of the other. It has been asserted that by mere mechanical compression steam may be con- verted into water. This is an error, since steam, in whatever state it may exist, must possess at least 212° of heat, and as this quantity of heat is suffi- cient to maintain it in the form of vapor under whatever pressure it may be placed, no compression or increase of pressure can diminish the actual quantity of heat contained in the steam. If steam, under mechanical pressure, be reduced to diminished volume, it will undergo an increase of temperature which will exceed the diminution of volume ; in fact, any change of volume which it undergoes will be attended with a change of temperature and pressure ; but it will be noticed that when the steam has undergone a change of volume, it will assume exactly the pressure and temperature which it would have in the same vol- ume, if it were immediately evolved from water 214 THE YOUNG ENGINEER'S OWN BOOK. Water, while passing into steam, suffers a great enlargement of volume, while steam, on the other hand, in being converted into water, undergoes a I corresponding diminution of volume. It has been shown that a cubic inch of water evaporated at the temperature of 212° Fah. swells into 1700 cubic inches of steam; it follows, therefore, that if a closed vessel, containing 1700 cubic inches of steam, be exposed to cold sufficient to take from the steam all its latent heat, the steam will be reconverted into water, will shrink into its original dimensions, and will leave the remainder of the vessel a vacuum. No accurate formula has ever been demonstrated by which to express the relation between the tem- perature and pressure of steam, or to determine the temperature due to augment the volume which results when water expands by evaporation; but steam, having been formed from water by evapora- tion, may, like all other substances, receive an ac- cession of heat from any external source, and its temperature may therefore be elevated. Steam, at atmospheric pressure, requires 1700 times the volume from which it was raised ; a cubic foot of water weighs 62 I pounds ; a cubic foot of steam of atmospheric pressure weighs about .038 pound. In order to exert a pressure by its mere dead weight of 14.7 pounds per square inch, such THE YOUNG ENGINEER'S OWN BOOK. 215 steam of uniform density would have to stand at a height of 10j miles. If a pound of steam has a pressure of 120 pounds above atmosphere, it is equal to a pound of water heated at 1681° above the absolute zero of a per- fect gas thermometer, 1220° above Fah. zero, 1188° above the freezing-point, or 1118° above the sensible pressure of steam of one pound absolute pressure per square inch. Steam which is employed for mechanical pur- poses, as it arises from the water from which it is generated, is termed saturated steam ; while steam which is subjected to extra heat outside of the vessel in which it is formed, is called superheated or dry steam. ECONOMY OF WORKING STEAM EXPANSIVELY. Expansion is the most extraordinary property of steam. The merit of its discovery is due to Horn- blower, who, in 1T81, obtained a patent for the invention. The principle of expanding the steam in the condensing-engine is the same as in the non-condensing engine, with this exception, that the steam which exhausts undue atmospheric press- ure cannot expand below 15 pounds per square inch, because the exhaust is open to the pressure of the surrounding atmosphere. The resistance of the atmosphere, which is nearly 216 THE YOUNG ENGINEER'S OWN BOOK. It pounds per square inch, must be added to the steam pressure when making calculations. For instance, if steam at 20 pounds pressure above atmosphere is admitted to the cylinder of the steam-engine and cut-off at one-fourth stroke, it would show a terminal pressure of 8 i pounds. If steam at 45 pounds per square inch above atmosphere is admitted to the cylinder and cut-off at one-fourth stroke, the average pressure through- out will be, allowing 1 pound for friction and back pressure to force out the steam in the cylinder, 19| pounds. Thus : 45 pounds of steam cut-off at one- fourth the stroke, with 15 pounds added, make 60 pounds. Thirty pounds of steam per square inch cut-off, at one-third the stroke, with the atmosphere added, 15 pounds, equal 45, and will give an average pressure of 31J pounds for the whole length of the stroke. From the above it will be seen that, as it requires a certain quantity of fuel to raise a certain volume of steam, if that steam is allowed to escape into the atmosphere, or condense without expansion, the benefit which should be derived from the consump- tion of fuel will be lost to a certain extent. If any further proof was needed to show the econ- omy of working steam expansively, it might be as- serted, without fear of contradiction, that steam at t>5 pounds pressure per square inch, if cut off in the tyiinder and expanded, will perform seven times the THE YOUNG ENGINEER'S OWN BOOK. 217 amount of work that steam at 25 pounds pressure to the square inch would if allowed to follow the piston seven-eighths of the stroke. No intelligent me- chanic or manufacturer of steam-engines will arrange the valves of an engine at the present time without taking into consideration the benefits to be derived from working steam expansively. Of course, steam is sometimes worked whole stroke, but only to meet special requirements. It will be seen from the above, that if steam at 25 pounds pressure was cut off at one-fourth stroke, the average pressure for the whole length of the stroke would be 15 pounds per square inch; or, if the pressure was 80 pounds per square inch, and the cut- off was at one-fourth stroke, the average pressure for the whole length of stroke would be 4?f pounds. This table must be used in estimating the horse- power of steam-engines. (See formulae on page 220.) If steam be supplied to the cylinder of an engine for the full length of the stroke, the average pressure will be as the pressure per square inch upon the pis- ton ; but if the steam be cut off at half stroke — sup- pose the pressure to be 65 pounds per inch when the pressure of the atmosphere is added — there will be a mean equivalent or average pressure throughout the stroke of 55 pounds per square inch. From the foregoing it would appear evident that the expansive property of steam is strictly mechani- cal, and is a property common to all fluids, air, gas, 19 218 THE YOUNG ENGINEER'S OWN BOOK. etc. It simply consists in this, that vapor, of a given elastic force, will expand to certain limits, and during the process of expansion will act on opposing bodies with a force gradually decreasing, causing a diminu- tion of elastic power in ratio inverse to the increase of volume, until it has reached the limits of its pow- er, or is counterbalanced by the resistance of the surrounding atmosphere. If the load on a steam-engine is such as to allow the steam to be cut off early, and to expand down to its most available limits in the cylinder, then the best economy will be realized, because the highest boiler pressure had been used at admission, and re- duced down to the lowest possible pressure at release or exhaust. In the non -condensing engine, the steam, after acting on the piston, escapes into the open air; therefore, the pressure of the outgoing steam must exceed atmospheric pressure, or 14. t to the square inch. Thus, if steam at 45 lbs. average pressure above vacuum be admitted to the piston of a high-pressure engine, it will exert a force equal to its pressure ; but 14.7 lbs. per square inch of that pressure will not be converted into work, as it will be lost in overcoming the pressure of the atmosphere. Rule. — For Finding the Amount of Benefit to be Derived from Working Steam Expansively. — Divide the length of a stroke by the distance the steam fol- lows the piston before being cut off ; then find in the THE YOUNG ENGINEER'S OWN BOOK. 219 annexed table the hyperbolic logarithm that will cor- respond nearest to the quotient, to which add 1, the sum of which will show the ratio of gain. TABLE OF HYPEEBOLIC LOGARITHMS TO BE USED IN CONNECTION WITH THE ABOVE RULE. No. Logarithm. No. Logarithm. No. Logarithm. 1.25 .22314 5. 1.60943 9. 2.19722 1.5 .40546 5.25 1.65822 9.5 2.25129 1.75 .55961 5.5 1.70474 10. 2.30258 2. .69314 5.75 1.74919 11. 2.39789 2.25 .81093 6. 1.79175 12. 2.48490 2.5 .91629 6.25 1.83258 13. 2.56494 2.75 1.01160 6.5 1.87180 14. 2.63905 3. 1.09861 6.75 1.90954 15. 2.70805 3.25 1.17865 7. 1.94591 16. 2.77258 3.5 1.25276 7.25 1.98100 17. 2.83321 3.75 1.32175 7.5 2.01490 18. 2.89037 4. 1.38629 7.75 2.04769 19. 2.94443 4.25 1.44691 8. 2.07944 20. 2.99573 4.5 1.50507 8.5 2.14006 21. 3.04452 4.75 1.55814 22. 3.09104 A MISSISSIPPI STEAMER. 220 THE YOUNG ENGINEER'S OWN BOOK, © o HN M|* H* MM Ml* Hoi CO OS TjH tH CO OS CO l© t-~ CO OS OS OS HKN coM ^N hN p4* Ml* H* CO CO O 3 -*l © CO 1© t» go OS OS HkN M|* MM hM HN H|* o ^ CO CD CD O) r^ OS 6 © CO i© CO 1^ CO 00 00 *© oT O CO (M on Ol ri? 2 0C CO I© CD t^ l>- co CO © * col-* MM ,-HkN m|* HkM r-M H* - © ri o t^ OS r>- CO r^ OS oo CO TjH I© CD t^ t^ t>. o £ Ml* ecM mM HN Ml* H|* H|* 00 T)H I© CM •^H !>• • CN "* 1© »o CO CO a a 1 MM H* Ml* ^kM ^ o H© I© CO CO I© OS CM Th o © fl cm CO Tfri I© 1© CO CD A 2 Ml* HjN H* M* HN © CO I© ^ s t© r^ OS o5 © a CM CO ^ i© i© l© ti 3 I© (M O CO O CO ^ O k© CM CO Th «tf k© LO l© PI h|* h|* HN H|* hN © OS OS l>- Ol >© on OS I© bo CM CO ^ -* -* ^ g o3 <4 US mM hN CO CO on H* CO ^H "* lH CXI CO CO ^H TjH r^ p+|( MM MM MM hN H&M © V© CO OS CO on OS C ** CM CM CO CO co CO HN Ml* HN hN Ml* CO O CO OS CM CO TH CO CM CM CM CO co CO © H»N mM >4* H* HN Ml* Ml* b- CM I© r-- OS so '~ l T-l CM CM CN co CM HN HkN M* Ml* OS »© CO 1 -f T*H ©1 CM CM CM CM !VB J apun* )UI r*bO H* «♦» hM ,r|m -M JtM->- ^no nil w-lfe' THE YOUNG ENGINEER'S OWN BOOK. 221 Rule. — For Finding the Average Pressure in Steam- Cylinders. — Divide the length of the stroke by the distance the steam follows the piston before being cut off; the quotient will show the measure of expansion. Then find in the following table, in the expansion column, the number corresponding to this, which, if multiplied by the number opposite, will give the average pressure. TABLE OP MULTIPLIERS BY WHICH TO FIND THE AVERAGE PRESSURE OF STEAM IN THE CYLINDERS OF STEAM-ENGINES, FOR ANY POINT OF CUT-OFF. Expan- sion. Multiplier. Expan- sion. Multiplier. Expan- sion. Multiplier. 1.0 1.000 3.4 .654 5.8 .479 1.1 .995 3.5 .644 5.9 .474 1.2 .985 3.6 .634 6. .470 1.3 .971 3.7 .624 6.1 .466 1.4 .955 3.8 .615 «.2 .462 1.5 .937. 3.9 .605 6.3 .458 1.6 .919 4. .597 6.4 .454 1.7 .900 4.1 .588 6.5 .450 1.8 .882 4.2 .580 6.6 .446 1.9 .864 4.3 .572 6.7 .442 2. .847 4.4 .564 6.8 .438 2.1 .830 4.5 .556 6.9 .434 2.2 .813 4.6 .549 7. .430 2.3 .797 4.7 .542 7.1 .427 2.4 .781 4.8 .535 7.2 .423 2.5 .766 4.9 .528 7.3 .420 2.6 .752 5. .522 7.4 .417 2.7 .738 5.1 .516 7.5 .414 2.8 .725 5.2 .510 7.6 .411 29 .712 5.3 .504 7.7 .408 3. .700 5.4 .499' 7.8 .405 19* 222 THE YOUNG ENGINEER'S OWN BOOK. PROPERTIES OP SATURATED STEAM. Ice is liquefied, and becomes water at 32° Pah. ; above this point water increases in temperature up to the steaming point, nearly at the rate of 1° for each unit of heat added per pound of water. The steaming point, 212° at atmospheric pressure, rises as the superimposed pressure increases. For each unit of heat added above the steaming point, a por- tion of the water is converted into steam, having the same temperature and the same pressure as that at which it is evaporated. The heat so absorbed is called " latent heat." The amount of heat rendered latent by each pound of water in becoming steam, varies at different press- ures, decreasing as the pressure increases. This latent heat, added to the suitable heat (or thermo- metric temperature), constitutes "total heat ;" the " total heat " being greater as the pressure increases, it will take more heat, and consequently more fuel, to make a pound of steam the higher the pressure. The tables on pages 255, 256 give the properties of steam, at different pressures, from 1 pound to 400 pounds, "total pressure " above vacuum. The gauge pressure is about 15 pounds less than the total press- ure, so that, in using this table, 15 must be added to the pressure as given by the steam-gauge. The column of temperatures gives the thermometric tem- perature of steam and boiling-point at each pressure. THE YOUNG ENGINEER'S OWN BOOK. 223 The "factor of equivalent evaporation" shows the proportionate cost, in heat or fuel, of producing steam at the given pressure, as compared with atmospheric pressure. To ascertain the equivalent evaporation at any pressure, multiply the given evaporation by the factor of its pressure, and divide the product by the factor of the desired pressure. Each degree of difference in temperature of feed-water makes a difference of .00104 in the amount of evaporation. Hence, to ascertain the equivalent evaporation from any other temperature than 212°, add to the factor given as many times .00104 as the temperature of feed-water is degrees below 212°. CALORIC. Caloric is generally treated as if it was a material substance, but, like light and electricity, its true nature has hitherto not been determined. The term caloric means every conceivable existence of tem- perature. This fact has led to the division of bodies into conductors and non-conductors of caloric ; the former include such bodies as metals, which allow caloric to pass freely through them, and the latter comprise those which do not give an easy passage through them, such as stones, glass, wood, char- coal, etc. When heated bodies are exposed to the air, they 224 THE YOUNG ENGINEER'S OWN BOOK. lose portions of their heat by projections in right lines into space from all parts of their surface. Radiation is affected by the nature of the surface of the body ; thus black and rough surfaces radiate and absorb more heat than light and polished surfaces. Bodies which radiate heat best absorb it best. The reflection of caloric differs from radiation, as the caloric is in this case reflected from the surface without entering the substance of the body ; hence the body which radiates, and consequently absorbs most caloric, reflects the least, and vice verm. Sen- sible caloric is free and unconfined, passing from one substance to another, affecting the senses in its pas- sage, determining the height of the thermometer, and giving rise to all the results which are attributed to this active principle. Caloric is either free and sensible, or latent or insensible, and is the cause of fluidity or solidity ; as, if heat is applied to ice, it becomes fluid, if heat is extracted, it resumes its solid form. Evaporation produces cold, because caloric must be absorbed in the formation of vapor (a large quantity of it passing from a sensible to a latent state), the capacity for heat of the vapor formed being greater than that of the fluid from which it proceeds. THE YOUNG ENGINEER'S OWN BOOK. 225 226 THE YOUNG ENGINEER'S OWN BOOK. STEAM-BOILERS. Steam-boilers may be divided into nine different classes, viz., flue, plain cylinder, tubular, double-deck, locomotive, fire-box or marine, fire-tube, water-tube, tubulous, and sectional, which in turn may be divided into two, viz., those which are externally and those which are internally fired. They were all designed to meet some special requirement, and they in turn have accomplished some apparent purpose. As might be expected, they all have their advantages and dis- advantages. All boilers, for whatever object designed or purpose employed, are divided into three distinct parts, whose functions are independent of each other — fire-surface, water-space, and steam-room. The fire-space furnace, or combustion chamber, is the part in which the pro- ducts of combustion are liberated ; the water-space is the part occupied by the water ; while the steam- room is the reservoir which supplies the necessary quantity of steam to the engine. All steam-boilers, of whatever design, or for what- ever purpose employed, are either externally or in- ternally fired. Locomotive, marine, and portable boilers are internally fired, because the fuel is con- sumed in an iron furnace surrounded with a water- leg ; while the cylinder flue, double-deck, tubulous, and sectional are externally fired, and the fuel is consumed in a furnace inclosed in fire-brick walls. THE YOUNG ENGINEER'S OWN BOOK. 22? The plain cylinder, one of the oldest types of modern steam-boilers, possessed the merit of being light, cheap, easy to clean and repair, was safer, and required less attention than any other design ; but it had the disadvantage of being wasteful of fuel, ,as a great part of the heat of combustion passed into the chimney that would have been otherwise absorbed and transmitted to the water. It was ob- jectionable on account of its extreme length, where economy of space was an object. The plain cylin- der boiler is fast disappearing, its use at the present time being confined to blast-furnaces, bloomeries, etc., where steam is generated from the escaping gases from the furnaces. The flue boiler possessed many advantages over the cylinder, as it occupied less space, and was a good steamer on account of its great amount of heating surface; but it had the disadvantage of being heavy, expensive, difficult to clean or repair, and dangerous on account of the liability of the flues to collapse. It is still quite extensively used in Western manufacturing establishments and on Western waters, but in the Eastern or Middle States the tubular has almost entirely superseded it. The tubular boiler, like the high-pressure auto- matic cut-off engines, is an American invention, and is fast taking the place of all other designs, on account of the limited space which it occupies, its great efficiency as a steamer, and from the fact 228 THE YOUNG ENGINEER'S OWN BOOK. that the tubes are capable of resisting, with safety, almost any pressure that may be exerted on their external surface. Its disadvantages are that it is difficult to clean and almost impossible to repair, as the tubes have to be frequently removed, for the purpose of cleaning off the incrustation which becomes attached to them. This is quite an ex- pensive operation, nevertheless it always pays on account of the saving in fuel effected. THE HARRISON SECTIONAL STEAM-BOILER. The double-deck, which is an embodiment of the cylinder and tubular, embodies many good points. It consists of a tubular boiler with a plain cylinder on the top, which are connected by necks riveted to each other. The tubes in the lower boiler are submerged in water, while the upper boiler is the steam-room ; the draught passes under the tubular THE YOUNG ENGINEER'S OWN BOOK. 229 boiler through the tubes, and returns between the two boilers. It cannot be said to possess any advantages over the above-named designs, as it is heavy, expensive, and the steam-room is farther from the fire. This has a tendency to induce con- densation and a waste of fuel. The upright, or Corliss tubular, shown on page 60, is in very general use, that design of boiler being desirable where economy of space is an object. In large manufacturing establishments they are gen- erally placed in nests, with a plain cylinder in the centre, surrounded by five, six, or seven tabulars on the outside, which are inclosed in a wrought-iron shell and surrounded with brick. Such boilers are very efficient when new and clean, but, where muddy water is used, the crown- sheets are liable to burn out, and the water-legs, on which they rest, rot away by dampness and the action of the lime on the mortar with which the foundations are made. They are very difficult and expensive to repair. The locomotive boiler possesses many advantages in point of strength, efficiency, and evaporative capacity over any other design, and a modification of it, called the dog-house, is very ex- tensively used on small tug-boats and yachts — in fact, all the boilers used on tugs or yachts are either upright, locomotive, or dog-house. The only draw- back to this latter design is, that the loss of heat by radiation is very great, as it has no water-leg in front. 20 230 THE YOUNG ENGINEER'S OWN BOOK. Tubulous. — The tubulous boilers, shown on page 225, are very efficient, safe, and economical, and have maintained a reputation equal to any other design in point of efficiency, durability, safety, and economy for the past ten years, and have received honorable mention at the Centennial Exposition, held at Philadelphia in 1816, for their excellent performances. The most necessary and important features to be considered in the design of a boiler or steam gener- ator, may be partly enumerated as follows: They must be simple in design, easy of access for clean- ing or repairs, have a good circulation for the water, abundant heating surface, unobstructed pas- sages between the steam and water room, have a large capacity, and be well proportioned for the work to be performed. They should also be made of the best material and in the best possible man- ner, and have a wide margin of safety over any pressure to which it might be subjected. In ordi- nary use, it should be a quick steamer and furnish dry steam, and embody sufficient steam room to prevent the possibility of wire-drawing, pruning, or foaming. Its parts should be so arranged as to be capable of absorbing the greatest amount of the heat resulting from the products of combination. Boiler tests are very desirable and interesting, inasmuch as they show what has been done, what is doing now, and what may be expected in the THE YOUNG ENGINEER'S OWN BOOK. 231 future ; but, like experiments tried in a laboratory, they never produce results similar to those that take place in the factory. This is impossible to do under the carefully conducted experiments, because the conditions are entirely different from those which exist in shops or factories. The horse-power of steam-boilers. — The term horse-power of a steam-boiler can have no definite meaning, because the volume of steam that any boiler will generate is simply the dynamic effect of the fuel consumed. As boilers are necessary to supply engines of a given capacity, as a matter of convenience we must have some standard propor- tion, or formula, by which to be guided in the design of the boiler or generator. In the early days of the steam-engine, one cubic foot of water evaporated per hour from 212° Fah. Was considered equal to one horse-power. At the present time less than one-third of that amount will suffice, which may be thus illustrated: The constant number 200 divided by the square root of the pressure, 64 pounds per square inch, is equal to 25 pounds of water per horse-power per hour, and for the most economical class of engines, with a working pressure of 100 pounds per square inch, would require an evaporation of 20 pounds of water per horse-power per hour, or less than one- third of what it required in " Watt's " time. When we come to consider the evaporative ca« 232 THE YOUNG ENGINEER'S OWN BOOK. This cut represents the McKee & Rankin flue-boiler, showing the smoke-stack, dome, flues, man-hole, plate, bolt and brace ; c, c, c, c, c, show the curvilinear seams, single-riveted, while the longitudiual seams shown at d, d, are double-riveted, which is due to the fact that there is twice as much strain on the latter as on the former. THE YOUNG ENGINEER'S OWN BOOK. 233 parity of any steam-boiler many features must be ex- amined ; first, the design of the boiler ; second, the quality of material ; third, the draught ; fourth, the attendance; fifth, the condition of the boiler as to cleanliness, etc. STEAM-BOILER PERFORMANCES. The coal required to develop a horse-power de- pends on the design, circulation, conducting powers of the boiler, and its management. A pound of coal will evaporate 9 pounds of water, and that the engine required 30 pounds of water per hour per horse- power, there would be an expenditure of fuel equal to 3.33 pounds per horse-power per hour. In gen- eral practice, however, such economy is rarely at- tained, but it has been exceeded in some special cases. The equivalent evaporation of boilers in general at the same temperature of feed-water and furnace, with anthracite coal, is about 8 pounds of water per pound of coal per hour. The amount of water evap- orated per pound of coal is universally conceded to be the proper measure of the efficiency of the boiler, but, in order to compare one boiler with another, they should have equally good coal, be fed with water at the same temperature, and furnish steam at the same pressure. As this is impracticable in making tests, a stand- ard has been accepted, to which all tests should be brought for comparison. This is called the equiv- 20* 234 THE YOUNG ENGINEER'S OWN BOOK. alent evaporation from and at 212° per pound of combustible ; that is, what the evaporation would have been if the coal had been without ash, the feed* water at boiling-point, and the steam delivered at atmospheric pressure. When boilers are to be laid up for an indefinite time, it is always best to blow out the boiler, and dry it thoroughly by burning a few shavings, or a bundle of straw, in the furnace ; then allow the flame to pass through the tubes, after which a moderate quantity of sal soda should be introduced, say five pounds to an ordinary sized boiler ; then fill the boiler with water up to the safety-valve. This treatment will preserve it from corrosion, etc. When the water used in steam-boilers is impreg- nated with mineral salts, the lips and seats of the man-hole and hand-hole plates should receive a coat- ing of tallow and plumbago, to prevent pitting. Sectional boilers, for which so much was claimed and from which so much was expected a few years ago, seem to have almost entirely disappeared. The " Weigan," " Phlegger," " Moorehouse," and others, are rarely met with in steam-using establishments. Though being termed safety-boilers by their invent- ors, they prove to be just the reverse. The terrible accidents at " Trott & Gordon's" and " Hoopes & Townsend's," Philadelphia, convinced steam-users that such boilers were not only unsafe, but expensive and inefficient. THE YOUNG ENGINEER'S OWN BOOK. 235 In the general design and arrangement of such boilers, flat cast-iron surfaces were embraced, which is an element of danger. Besides, the connection of heavy masses of cast-iron with wrought-iron tubes prevented the possibility of equal expansion and contraction, which is a very desirable feature in a steam generator, as far as regards safety. The " Harrison " sectional boiler, illustrated on page 228, seems to hold its own, and, though it may not be capable of withstanding heavy firing and great forc- ing, it is, nevertheless, efficient and safe, for the pur- pose of heating buildings with steam. It possesses many features. CHIMNEYS. The object of a chimney is to produce a draught, increase combustion, and carry off the smoke and obnoxious gases. But the quantity of the latter discharged into the atmosphere depends materially on the size of the chimney, velocity of the draught, and flow and density of the gases. Height and area are the only con- ditions to be considered in the propor- tion of chimneys ; nevertheless, design and shape have their influence. As the density of gas decreases as the temperature increases, while the velocity increases with a given height, 236 THE YOUNG ENGINEER'S OAVN BOOK. only as the square root of the density, it follows that there is a temperature at which the weight of gas delivered is a maximum, which is about 550° above the surrounding air, all above that involving loss. Temperature, however, makes so little differ- ence, that at 550° the quantity is only 4 per cent, greater than at 300°. The intensity of draughts is independent of the size of the chimney, and depends upon the difference in the weights of the inside and outside columns of air, but it is usually understood to be equivalent to a column of water, which varies generally from to 2 inches. This variation depends on the height and difference of temperature. It also varies with the kind and condition of fuel used and thickness of the fire. Wood as fuel requires the least draught, and fine coal the most intense ; in the latter case it requires the weight of a column of water 1\ inches high, and this can be attained in well-proportioned chimneys of or- dinary height in localities where there is no obstruc- tion. The draught for any given chimney may be found by multiplying the height of the chimney above the grate, in feet, by the decimal .0073 ; the product will give the draught in inches of water. Round chimneys, or funnels, as they are sometimes called, produce better draught than square ones, conse- quently wrought-iron chimneys are coming into very general use in different parts of the country, partic- THE YOUNG ENGINEER'S OWN BOOK. 237 STEARN'S TUBULAR FIRE-BOX BOILER. This cut represents the Steam's Tubular Fire-box Boil- er, with base of smoke-stack, dome, pressure-gauge, safety- valve, steam-pipe, whistle, gauge-cocks, glass water-gauge, man-hole, fire- and ash-pit jaws, back and front legs, skids, etc. 238 THE YOUNG ENGINEER'S OWN BOOK. ularly in the New England States. A round wrought- iron chimney 50 feet high would produce as good a draught as a square brick chimney TO feet high, although the first cost of the latter would be three times that of the former. The wrought-iron chimney is less durable than the brick. The inside, or core, should increase in diameter from its base, in the proportion of one brick to every 25 feet ; while the outside should taper about six inches for every 25 feet from the bottom to the top. The proper size of core for the chimney, intended for any boiler or boilers, may be found by multiplying the combined area of all the tubes and flues together, and adding one-fifth to the result. HOW STEAM-BOILERS ARE MADE. The first condition to be determined in relation to the construction of steam-boilers is capacity, which includes diameter, length, heating surface, etc. The next is the pressure to be carried, tensile strength, quality of material, workmanship, resistance to rup- ture, margin of safety, etc. The foregoing facts being determined, the boiler= plate may be ordered from the rolling-mill, to form a ream of any diameter, or the tensile strength and thickness to safely resist any given pressure, after which it is laid off with template, and the rivet holes centred. They are next punched, then sheared, and, THE YOUNG ENGINEER'S OWN BOOK. 239 in all large shops, planed on the edges, in order to prevent the necessity of chipping, after which they are rolled to the desired circle and diameter. The punched sheets or reams are next fitted up, which means put together and basted with rough bolts, nuts, and washers, after which they are drifted with tapering steel pins, for the purpose of bringing the holes of the sheets in line. They are next reamed out with a steel reamer, for the purpose of rendering the holes parallel. The distance between the centre of the rivets is termed the pitch, which varies according to the thick- ness of the plate in the diameter of the rivet. The size of the latter has been approximately determined by experience and experiment. There are two methods of riveting boiler seams, viz., hand and machine riveting. In the former the rivet is heated to nearly its fusing temperature, either by gas, soft coal, or charcoal, after which it is inserted in the hole, upset, and riveted down, until a steam- and water-tight joint is effected. In the case of steam riveting, after the rivet is in- serted in the hole, the material is headed together by a die in the riveting-machine bull or ram, or what other name it may be termed, which exerts pressure against it varying from 50 to 100 tons per square inch, after which the piston of the machine is with- drawn and allowed to recoil, which gives the rivet a powerful stroke, which results in a permanent set. 240 THE YOUNG ENGINEER'S OWN BOOK. Machine riveting is very much superior to hand riveting", a proof of which may be found in the fact, that, when new machine work has to be altered, or old work taken apart, it is more difficult to separate it than it would be in the case of hand riveting. This is due to the fact that the holes in the sheet, and every crevice in the material, are better filled with the rivet than could be effected by hand, under the most favorable condition and with the best skilled operatives. After the riveting is finished, the chippers and caulkers commence operations, for the purpose of making the joints steam- and water-tight, after which the boiler is filled with cold water, for the purpose of ascertaining if there are any leaks. If any should appear, the location is chalk-marked, the water run out, and the seam or rivets recaulked. The tubes are next inserted, and in some cases, particularly in the case of locomotives, the boiler is placed under steam, for the purpose of ascertaining if it is steam- worthy, after which the crown dome, front, and back braces are adjusted. Locomotive or marine boilers maybe divided into three sections, viz., fire-box, waste, and smoke-box. Ordinary stationary tubular boilers consist of the combustion chamber shell, and tubes or flues, as the case may be. A direct draught is that which escapes directly from the furnace to the chimney, while a return draught THE YOUNG ENGINEER'S OWN BOOK. 241 passes under the shell of the boiler, and returns through the tubes or flues to the chimneys. It will be observed that the seams of steam-boilers which run parallel to the length of the boiler are called the longitudinal seams, and are almost in- variably double riveted, because there is twice the amount of strain on them that there is on the curvi- linear seams. The curvilinear are those which en- circle the boiler, and which sustain only half the resistance that the longitudinal seams do, and may be single riveted. SMOKE. Very few subjects connected with steam engineer- ing have attracted so much of the attention of vis- ionary theorists, or on which so many vagaries have been advanced, as the immense saving which would be effected by the consumption of smoke. Numerous inventions, contrivances, and arrange- ments have been introduced for the purpose of con- suming smoke, but they invariably failed to produce satisfactory results. The combustion appliance and the smoke-consuming furnace are the latest, and it. has been claimed that they have successfully accom- 21 Q 242 THE YOUNG ENGINEER'S OWN BOOK. plished the desired object, and that the old adage, which says " smoke in the wood and no fire," is en- tirely reversed, as the proverb reads now " fire in the wood and no smoke." Now there is no such thing as a smoke-consuming furnace, because smoke cannot be consumed by any known mechanical arrangement, and if it could it would effect no saving in fuel, because there is no combustible in it that is of any value as fuel. If it was established beyond argument, evasion, or denial, that smoke could be successfully consumed, then we could consume exhaust-steam, because 90 per cent, of smoke is steam, the other 10 per cent, being color- ing matter, which chemically unites with the steam and gives the volume a black appearance. Smoke and steam might be designated under two heads by white and black steam. The desirability of consuming smoke is urged on the ground that, when large quantities of it are de- livered into the atmosphere, it impregnates the air with a disagreeable odor, and has a tendency to ob- struct the sun's rays, darken the firmament, and obstruct that light, agreeable, and genial sunshine which is £0 desirable to man, birds, beasts, and ani- mals, and so necessary to vegetation. But it must be remembered that, if it were pos- sible to extract the coloring matter from the smoke at the point of its delivery at the top of the chimney, it would fall down in black powder on the surface THE YOUNG ENGINEER'S OWN BOOK. 243 beneath it, ruin clothing, obstruct vegetation, and prove to be a more intolerable nuisance than in its present form. It has been demonstrated by experience and ob- servation that the presence of smoke in the atmos- phere, though objectionable, is not unhealthy. The inhabitants of Birmingham and Swansea, England, and of Pittsburgh, Pa., are just as healthy and as free from epidemics as the denizens of any other cities in Great Britain or the United States. Smoke may be rarefied, so that it will be freed from its black color, and escape unobserved at the top of the chimney ; but this can only be accom- plished by keeping the fuel on the grates evenly dis- tributed, so that there will be no interstices through which the cold air may enter the furnace, when, by keeping the furnace at a uniform pressure, and sup- plying* fresh fuel evenly, frequently, and in small quantities, the smoke will assume the appearance of gas or rarefied air ; but as soon as the temperature of the furnace is lowered, and fuel supplied in large quantities, the smoke will make its appearance again. There has been more money lost, both in this country and England, in attempts to consume smoke than would be gained if the smoke from every steam- boiler in the world could be consumed. Attempts to consume smoke, like the attempts to substitute the air-engine for the steam-engine, and the rotary for the reciprocating engine, were prevalent in the days of Watt, but they always produce the same results. 244 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE SAFE WORKING INTERNAL PRESSURES FOR IRON BOILERS. Birmingham Wire Gauge. 1 00 1 2 Thickness of Iron. .375 t .358 f Scant. .340 ii 32" .300 A .284 9 3"2" Dia. lbs. per lbs. per lbs. per lbs. per lbs. per In. sq. in. sq. in. sq. in. sq. in. sq. in. External 24 180.65 172.20 163.29 143.59 135.75 Diameter. 26 166.34 158.58 150.39 132.28 125.08 28 154.13 146.96 139.38 122.63 115.95 30 143.59 136.92 129.88 114.29 108.07 32 134.40 128.17 121.58 107.01 101.20 34 126.31 120.47 114.29 100.60 95.14 36 119.15 113.64 107.81 94.92 89.77 38 112.75 107.54 102.04 89:84 84.98 40 107.01 102.07 96.85 85.28 80.67 42 101.81 97.12 92.11 81.16 76.77 Longitudinal 44 97.11 92.63 87.90 77.42 73.24 Seams, 46 92.82 88.54 84.02 74.01 70.01 Single 48 88.89 84.80 80.47 70.89 67.06 Riveted. 50 85.28 81.36 77.21 68.02 64.35 52 81.95 78.18 74.20 65.37 61.84 54 78.87 75.25 71.42 62.92 59.53 56 76.02 72.53 68.84 60.65 57.38 58 73.36 70.00 66.43 58.54 55.38 60 70.89 67.63 64.19 56.57 53.52 It will be noticed that if a boiler was 24 inches in diameter and three-eighths of an inch thick, and single riveted, the safe working pressure would be 180.65 pounds; while if it was 80 inches in diame- ter, and the same thickness of plate, the safe work- ing pressure would be 53 pounds. THE YOUNG ENGINEER'S OWN BOOK. 245 TABL E— (Continued) SHOWING THE SAFE WOEKING INTEENAL PEESSUEES FOR IEON BOILEES. Birmingham Wire Gauge. 3 4 5 6 7 8 Thickness .259 .238 .220 .203 .180 .165 of Iron. i Full. ^ Scant. h & Full. 3 6 2Sca't. 3 5 2FU11. Dia. lbs. per lbs. per lbs. per lbs. per lbs. per lbs. per sq. in. In. sq. in. sq. in. sq. in. sq. in. sq. in. External 24 123.53 113.31 104.58 96.36 85.28 78.07 Diameter. 26 113.84 104.44 96.40 88.83 78.63 71.99 28 105.55 96.85 89.40 82.39 72.94 66.79 30 98.39 90.29 83.36 76.83 68.02 62.29 32 92.14 84.56 78.07 71.96 63.72 58.35 34 86.64 79.51 73.42 67.68 59.93 54.89 36 81.75 75.04 69.29 63.88 56.57 51.81 38 77.39 71.04 65.60 60.48 53.56 49.06 40 72.47 67.44 62.29 57.42 50.86 46.58 42 69.93 64.19 59.29 54.66 48.41 44.35 44 66.71 61.24 56.57 52.15 46.20 42.32 Long. 46 63.78 58.55 54.08 49.87 44.17 40.46 Seams, 48 61.09 56.09 51.81 47.77 42.32 38.77 Single 50 58.62 53.82 49.72 45.84 40.61 37.21 Riveted. 52 56.35 51.74 47.79 44.07 39.04 35.77 54 54.24 49.80 46.00 42.42 37.58 34.43 56 52.28 48.01 44.35 40.90 36.23 33.20 58 50.46 46.34 42.81 39.48 34.98 32.04 60 48.77 44.78 41.37 38.15 33.80 30.97 It will be seen by the above table that if a boiler was made of No. 8 iron, and 80 inches in diameter, it would be safe only under a pressure of 23 pounds. If a partial vacuum could be produced in such a boiler, it would be in danger of collapsing under the pressure of the atmosphere on its external surface. 21* 246 THE YOUNG ENGINEER'S OWN BOOK. TABLE- SHOWING THE SAFE WORKING INTERNAL PRESSURES POK IRON BOILERS. Birmingham Wire Gauge. 3 00 1 2 Thickness of Iron. .375 3 8 .358 | Scant. .340 i i 32 .300 .284 9 32 Dia. lbs. per lbs. per lbs. per lbs. per lbs. per In. sq. in. sq. in. sq. in. sq. in. sq. in. External 24 225.81 215.26 204.12 179.49 169.67 Diameter. 26 207.93 198.23 187.91 165.35 156.34 28 192.66 183.70 174.23 153.28 144.94 30 179.49 171.15 162.35 142.86 135.09 32 168.00 160.21 151.98 133.76 126.49 34 157.89 150.58 142.86 125.75 118.93 36 148.94 142.05 134.77 118.64 112.21 38 140.94 134.43 127.55 112.30 106.22 40 133.76 127.58 121.06 106.60 100.83 Longitudinal 42 127.27 121.40 115.20 101.45 95.96 Seams, 44 121.39 115.79 109.88 96.77 91.55 Double 46 116.02 110.68 105.03 92.51 87.52 Eiveted, 48 111.11 106.00 100.59 88.61 83.83 Curvilinear 50 106.19 101.70 96.51 85.02 80.43 Seams, 52 102.44 97.73 92.75 81.71 77.33 Single 54 98.59 94.10 89.27 78.69 74.41 Eiveted. 56 95.02 90.66 86.04 75.81 71.73 58 91.70 87.49 83.04 73.17 69.23 60 88.61 84.54 80.24 70.71 66.90 It will be observed by the above table that if a boiler was 24 inches in diameter, made of three- eighths of an inch iron and double riveted, its safe working pressure would be 225.81 pounds; while if the same boiler was 80 inches in diameter, its safe working pressure would be only 45.62 pounds. THE YOUNG ENGINEER'S OWN BOOK. 247 TABL E-( SHOWING THE SAFE WORKING INTERNAL PRESSURES FOR IRON BOILERS. Birmingham Wire Gauge. 3 4 5 6 7 8 Thickness .259 i Full. .238 .220 .203 A Full. .180 .165 of Iron. Scant. A A Scant. A Full. Dia. lbs. per lbs. per lbs. per lbs. per lbs. per lbs. per In. sq. m. sq. in. sq. in. sq. in. sq. in. sq. in. External 24 154.42 141.64 130.73 120.45 106.60 97.59 Diameter. 26 142.30 130.54 120.50 111.04 98.21 89.99 28 131.94 121.06 111.76 102.99 91.17 83.48 30 122.99 112.86 104.19 96.03 85.02 77.86 32 116.32 105.70 97.59 89.95 79.65 72.94 34 108.30 99.39 91.78 84.60 74.91 68.61 36 102.19 93.80 86.61 79.84 70.71 64.76 38 96.74 88.80 82.00 75.60 66.95 61.32 40 91.84 84.30 77.86 71.78 63.57 58.23 42 87.41 80.24 74.11 68.33 60.52 55.44 44 83.39 76.56 70.71 65.19 57.75 52.90 Long. 46 79.72 73.19 67.60 62.33 55.22 50.58 Seams, 48 76.37 70.11 64.76 59.71 52.90 48.46 Double 50 73.28 67.28 62.11 57.31 50.77 46.51 Riveted. 52 70.43 64.67 59.74 55.08 48.80 44.71 Curvil. 54 67.80 62.25 57.51 53.40 46.98 43.04 Seams, 56 65.35 60.01 55.44 51.12 45.29 41.50 Single 58 63.07 57.92 53.51 49.35 43.72 40.06 Riveted. 60 60.96 55.98 51.71 47.69 42.25 38.71 It will be understood in the above table that, if a boiler was 24 inches in diameter, made of No. 6 iron and double riveted, its safe working pressure would be 120.45 pounds ; while if the diameter was 80 inches, the safe working pressure would be only 35. 11 pounds, the bursting pressure in all cases being taken at five times the safe working pressure. 248 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE DIMINUTION IN THE TENACITY OP WROUGHT- IRON WHEN EXPOSED TO HIGH TEMPERATURES. Diminution Diminution c. Fah. per cent, of Max. Tenacity C. Fah. per cent, of Max. Tenacity 271° 520° 0.0738 440° 0.2010 299 0.0869 500 932° 0.3324 313 0.0899 508 0.3593 316 0.0964 554 0.4478 332 630 0.1047 599 0.5514 350 0.1155 624 1154 0.6000 378 0.1436 626 0.6011 389 732 0.1491 642 0.6352 390 0.1535 669 0.6622 408 0.1589 674 1245 0.6715 410 0.1627 708 1306 0.7001 The contraction of a wrought-iron rod in cooling is about equivalent to 7 q Joir °f * ts length from a de- crease of 15° Fah., and the strain thus induced is about one ton for every square inch of sectional area in the bar. Fop a rod of the lengths given below, the contrac- tion will be as follows : Length of rod, in feet, 10 20 30 40 50 75 100 150 f 15° .012 .024 .036 .048 .060 .090 .120 .180 totoS^for 1 100 ° - 080 - 160 - 240 - 320 - 400 - 600 - 800 1 - 200 ( 150° .120 .240 .360 .480 .600 .900 1.200 1.800 Contraction and expansion being equal, the press- ure per square inch induced by heating or cooling is as follows : THE YOUNG ENGINEER'S OWN BOOK. 249 Fop temperatures varying by 15° Fah. : Variation, 15 30 45 60 75 105 120 150 degrees. Pressure, 12345 7 8 10 tons. Stoney gives 14.4 Fah. as equivalent to a pressure of one ton per square inch for wrought-iron, and 27 Fah. for cast-iron. TABLE SHOWING THE LINEAR EXPANSION OP DIFFERENT METALS BY HEAT FOR EACH DEGREE FAH. Zinc . . 0.00294 Lead . 0.00284 Tin . . 0.00222 Copper, yellow . 0.00188 Copper, red . 0.00171 Forged iron * . . 0.00122 .0000122 .00000677 Steel f . 0.00114 .0000114 .00000633 Cast-iron * . 0.00111 .0000111 .00000616 Fop a change of 100° Fah., a bar of iron 1475' long will extend one foot. Similarly, a bar 100 feet long will extend .0678 foot, or .8136 inch. According to the experiments of Du Long and Petit, we have the mean expansion of iron, copper, and platinum, between 0° and 100° C, and 0° and 300° C, as below: From 0° to 100° C. From 0° to 300° G Iron 0.00180 0.00146 Copper 0.00171 0.00188 Platinum 0.00884 0.00918 * Laplace and Lavoisier. t Ramsden. 250 THE YOUNG ENGINEER'S OWN BOOK. The law for the expansion of iron, steel, and cast, iron at very high temperatures, according to Rin* man, is as follows : From 25° to 525° C. Bed Heat = 500° C. For 1° C. 1° Fah. Iron . . .00714 .0000143 = .0000080 Steel . .01071 .0000214 = .0000119 Cast-iron .01250 From 25° to 1300°. .0000250 = .0000139 Nascent White = 1275° C. Iron .01250 .00000981 = .00000545 Steel . .01787 .00001400 = .00000777 Cast-iron .02144 .00001680 = .00000933 From 500° to 1500°. Dull Red to White Heat = 1000° C. Difference. Iron . . . .00535 .00000535= .0000030 Steel . . . .00714 .00000714= .0000040 Cast-iron . . .00893 .00000893= .0000050 RATIO OF EXPANSION IN HUNDRED PARTS, ASSUMING FORGE IRON TO EXPAND BETWEEN 0° AND 100° C. = .00122. From 0° to 100°. 25° to 525°. Iron . 100 per ct. 117 per ct. Steel . 93 " 175 " Cast-iron 91 " 205 " 25° to 1300°. 500 to 1500°. 80 per ct. 44 per ct. 114 " 58 " 137 " 73 " TABLE SHOWING THE TENSILE STRENGTH OF DIFFERENT MATERIALS, IN POUNDS PER SQUARE INCH. Materials. Tension. Steel plates, English 78,000 " " American 70,000 " " " 94,450 THE YOUNG ENGINEER'S OWN BOOK. 251 Materials. Tension. Steel plates, Bessemer 98,600 tool ..... 112,000 " wire 225,000 " rolled and hammered, ingots .... 125,000 "bar 120,700 " " tempered ....... 214,400 . " Chrome 180,000 " round bars 95,558 " plates 85,792 " Hematite 72,285 " Krupps . 93,229 11 Fagersta 87,718 Wrought-iron, bars 65,520 . 56,000 charcoal bars 63,616 Cast-iron cold rolled, Staffordshire Low Moor plates Amer: can boiler plate bar " mean " good . . . " refined . " best . wire, unannealed . " annealed rivet rods .... large forgings 35,000 average 16,500 superior quality 18,000 with wrought scrap .... 28,000 average, English 15,299 85,030 55,530 60,000 57,639 52,000 57,500 44,800 60,000 70,000 76,160 75,000 45^000 65)000 252 THE YOtJNG ENGINEER'S OWN BOOK. Materials. Tension. Cast-iron, pigs . . . . ... . 12,880 1st melting 20,877 2d 24,774 3d ...... 26,790 4th " 27,888 " 38 samples from a Rodman gun . . 37,811 " gun metal 60,000 Copper, wrought 33,600 cast 22,557 20,000 " " 19,000 sheet 30,000 " wire 60,000 bolts 35,840 Gun metal, bronze, average 33,000 ■ «■'■■« 36,000 Aluminum " 90 copper, 1 aluminum . . 73,181 Phosphor, bronze, average 34,465 Brass, cast 18,000 " wire, annealed 49,000 " hard 80,000 Antimony 1,000 Bismuth 3,200 Gold, cast 20,000 " wire 30,000 Silver, cast 41,000 " wire at 32° F., . . . . . . 40,320 " 212° R, . . ... . . 33,152 " 392° F., 26,432 Tin, cast 4,600 "_"-..' 4,725 " wire . 7,000 Lead, cast . ' 1,800 THE YOUNG ENGINEER'S OWN BOOK. 253 Materials. Tension. Lead, sheet . 1,925 " pipe . . 2,240 Zinc, cast . . 2,990 " sheet . 16,000 " wire . TABLE . 22,000 SHOWING THE NUMBER OF SQUARE FEET OF HEATING SUR- FACE WHICH EXPERIENCE HAS SHOWN TO BE CAPABLE OF EVAPORATING THE NECESSARY QUANTITY OF WATER, TO DEVELOP A HORSE-POWER UNDER ORDINARY CIRCUMSTANCES. Coal Relative Type of Boiler. Sq. ft. for for each Relative Rapidity of Steam- one H. P. sq. ft. Economy. ing. Flue . 10 to 12 .4 to .5 .80 .26 Plain cylinder . 8 to 10 .3 .60 .19 Tubular . 16 to 20 25 .90 .51 "Water tube 12 to 14 .4 1.00 1.00 Locomotive 16 to 25 .275 .96 .70 Vertical tubular 14 to 20 .25 .80 .65 The pressure of the atmosphere on the outside of a steam-boiler is equal to 14.T pounds per square inch, consequently it balances an equal steam pressure on the inside. If the air was exhausted from the in- side of the boiler, and a partial vacuum produced, the pressure of the atmosphere on the outside would have a tendency to produce collapse. The ordinary steam-gauge employed in conneo- 22 254 THE YOUNG ENGINEER'S OWN BOOK. tion with steam-boilers does not record pressure below that of the atmosphere, consequently if the pressure on the gauge represents ten pounds per square inch, the actual pressure would be 24. 7 pounds. TABSLE SHOWING THE INCREASE OF SENSIBLE HEAT AND THE DE- CREASE OP LATENT HEAT, ACCORDING TO PRESSURE, AND VICE VERSA. 'Steam Pressure. Sensible Heat. Latent Heat. Relative Volume. 15 lbs. 212° 966.2° 1669 cubic feet. 30 " 251° 939.0° 881 " 45 " 275° 922.7° 608 " 60 " 294° 909.2° 467 " " 75 " 309° 898.5° 381 " " 90 " 320° 891.3° 323 " It will be seen from the above table that tempera- ture and pressure are constant factors, and the sen- sible and latent heat are nearly so, but the volume varies according to pressure. Steam at a pressure of 15 pounds per square inch has a volume of 1669 cubic feet, while at 90 pounds the volume is reduced to 323 cubic feet, for every cubic foot of water em- ployed. THE YOUNG ENGINEER'S OWN BOOK. 25^ OiOOiOWOOiO 888 ©Cn©«O00«uioi>fe.ioi--'coooooJO«J^OiOO)OiO "to ■ as as "*. lo to h-i rfi. to bo bo «OCn|-' S5c «JO# Cn CO* op^Mp5topopirfi.*.ootooiOcnc^aoi05to o'o^wMs i H'cobo^coco^io^kwtoto©co ococoH->Hi.tOlOenenenC000rf^e'il-'CO~acO#>-©H^ JMh-iH-MMMOOOOOOOOOOOOOOC qascn^ostoi-'coGo^jasaicotototoi-'i-'t-'i-'oc ' >£tq^cp^g§o£Ccqsc; OHffl-I co< i.<©t^-COOS~JtOCr>QOO 00^JcOt-»l-'l->0o. m a> to K obOOirf«D«di>o5c4o»i>i>adc5cot" CCCO(MIM(MOOOCiOHm(ONt*05tDXMMH050J 500Tt*T-l03t--iOCOaO(NaOLO-'#r-l ii>»oeoood-<*o«o'eo oj <©* eo r-i oi © o OOOOOOQOOOOOOOOOOOOOOOOOOOOOCOCOOOOOOOQOOOOO CO CN CO iO as » CJOH'*ai050-*'*MT)llOOHOI50M01iONO'* rj)c-Ttioooieooo-#c5iOT-ii-icocoooos ocomi>ooo50JOJ05oqi>»OrHi>csj«qoeoi>i>iqc> i>odoso^c^"eo"^io»i>05rHc4'^irfi>odcoodc4i> t»t-t»oooocooooooowaoooo50io>a>ai0200HH SSI qooffioqi>H(NHt»iNiooiN050i ^gfel oicoiooioomomoooooooooooo 00»C»0!OOHHMINCO^iO(0^00 010LOOiOO Superheated is steam which has been admitted to a superheater and receives additional heat and elas- ticity by being dried or relieved of its moisture. THE YOUNG ENGINEER'S OWN BOOK. 257 TABLE SHOWING THE ELASTICITY, TEMPERATURE, VOLUME, AND VELOCITY, WITH WHICH STEAM WOULD ESCAPE INTO THE ATMOSPHERE, AT A PRESSURE OF FROM 14.7 POUNDS PER SQUARE INCH, 212° FAH., TO 441 POUNDS TO 426.3° FAH., ABOVE ATMOSPHERE. Inches of Pounds per Press, above Tempera- Velocity of) Mercury. Square Inch Atmosphere ture. Escape. 30.00 14.70 0. 212. ° 1700 30.60 15.00 212.8 1669 31.62 15.50 0.8 214.5 1618 32.64 16.00 1.3 216.3 1573 33.66 16.50 218. 1530 34.68 17.00 2.3 219.6 1488 35.70 17.50 221.2 1440 36.72 18.00 3.3 222.7 1411 37.74 18.50 224.2 1377 874 38.76 19.00 4.3 225.6 1343 39.78 19.50 227.1 1312 40.80 20.00 5.3 228.5 1281 41.82 20.50 229.9 1253 42.84 21.00 6.3 231.2 1225 43.86 21.50 232.5 1199 44.88 22.00 7.3 233.8 1174 1135 45.90 22.50 235.1 1150 46.92 23.00 8.3 236.3 1127 47.94 23.50 237.5 1105 48.96 24.00 9.3 238.7 1084 49.98 24.50 239.9 1064 51.00 25.00 10.3 241. 1044 53.04 26.00 11.3 243.3 1007 1295 55.08 27. 12.3 245.5 973 57.12 28. 13.3 247.6 941 59.16 29. 14.3 249.6 911 1407 61.20 30. 15.3 251.6 883 63.24 31. 16.3 253.6 857 65.28 32. 17.3 255.5 833 67.32 33. 18.3 257.3 810 1491 69.96 34. 10.3 259.1 788 71.40 35. 20.3 260.9 767 22 -> 258 THE YOUNG ENGINEER'S OWN BOOK. TABLE —(Continued). Inches of Pounds per Press, ahove Tempera- Volume. Velocity of Mercury. Square Inch Atrnosphex - e ture. Escape. 73.44 36. 21.3 262.6° 748 75.48 37. 22.3 264.3 729 1550 77.52 38. 23.3 265.9 712 79.56 39. 24.3 367.5 695 81.60 40. 25.3 269.1 679 1600 83.64 41. 26.3 270.6 664 85.68 42. 27.3 272.1 649 87.72 43. 28.3 273.6 635 89.76 44. 29.3 275. 622 1652 91.80 45. 30.3 276.4 610 93.84 46. 31.3 277.8 598 : 95.88 47. 32.3 279.2 586 97.92 48. 33.3 280.5 575 1690 i 99.96 49. 34.3 281.9 564 102.00 50. 35.3 283.2 554 104.04 51. 36.3 284.4 544 1720 106.08 52. 37.3 285.7 534 108.12 53. 38.3 286.9 525 110.16 54. 39.3 288.1 516 112.20 55. 40.3 289.3 508 1750 114.24 56. 41.3 290.5 500 116.28 57. 42.3 291.7 492 118.32 58. 43.3 292.9 484 1774 120.36 59. 44.3 294.2 477 122.40 60. 45.3 295.6 470 124.44 61. 46.3 296.9 463 126.48 62. 47.3 298.1 456 128.52 63. 48.3 299.2 449 130.66 64. 49.3 300.3 443 132.60 65. 50.3 301.3 437 134.64 66. 51.3 302.4 . 431 1816 136.68 67. 52.3 303.4 425 138.72 68. 53.3 304.4 419 140.76 69. 54.3 305.4 414 142.80 70. 55.3 306.4 408 144.84 71. 56.3 307.4 403 146.88 72. 57.3 308.4 398 148.92 73] 5S.3 309.3 393 1850 150.96 74. 59.3 310.3 388 THE YOUNG ENGINEER'S OWN BOOK. 259 TABL ~&— (Continued). Inches of Pounds per Press, above Tempera- Velocity of Mercury. Square Inch Atmosphere ture. Escape. 153.02 75. 60.3 311.2° 383 155.06 76. 61.3 312.2 379 157.10 77. 62.3 313.1 374 159.14 78. 63.3 314. 370 161.18 79. 64.3 314.9 366 163.22 80. 65.3 315.8 362 165.26 81. 66.3 316.7 358 167.80 82. 67.3 317.7 354 169.34 83. 68.3 318.4 350 171.38 84. 69.3 319.3 346 173.42 85. 70.3 320.1 342 183.62 90. 75.3 324.3 325 1904 193.82 95. 80.3 328.2 310 203.99 100. 85.3 332. 295 214.19 105. 90.3 335.8 282 1950 224.39 110. 95.3 339.2 271 234.59 115. 100.3 342.7 259 244.79 120. 105.3 345.8 251 1980 254.99 125. 110.3 349.1 240 265.19 130. 115.3 352.1 233 275.39 135. 120.3 355. 224 2006 285.59 140. 125.3 357.9 218 295.79 145. 130.3 360.6 210 306. 150. 135.3 363.4 205 2029 316.19 155. 140.3 366. 198 326.29 160. 145.3 368.7 193 336.59 165. 150.3 371.1 187 346.79 170. 155.3 373.6 183 357. 175. 160.3 376. 178 367.2 180. 165.3 378.4 174 377.1 185. 170.3 380.6 169 2074 387.6 190. 175.3 382.9 166 397.8 195. 180.3 384.1 161 408. 200. 185.3 387.3 158 44S.8 220. 205.3 392. 2109 524.28 257. 242.3 406. 2136 599.76 294. 279.3 418. 2159 848.68 367. 352.3 429. 2196 889.64 441. 426.3 457. 2226 260 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE VELOCITY WITH WHICH STEAM WILL ESCAPE INTO THE ATMOSPHERE AT DIFFERENT PRESSURES FROM 1 TO 130 POUNDS PER SQUARE INCH. Pressure above the Atmosphere. Velocity of Es- cape per Second. Pressure above the Atmosphere. Velocity of Es- cape per Second. Pounds. Feet. Pounds. Feet. 1 540 50 1,736 2 698 60 1,777 3 814 70 1,810 4 905 80 1,835 5 981 90 1,857 10 1,232 100 1,875 20 1,476 110 1,889 30 1,601 120 1,900 40 1,681 130 1,909 It will be observed from the above table, that steam, at a pressure of 1 pound per square inch above atmosphere, will escape through an aperture at the rate of 540 feet per second, and that steam at 130 pounds will escape with a velocity of nearly 2000 feet per second. A cubic foot of water generated into steam at one pound pressure per square inch above the atmos- phere, will have a volume of nearly 1700 cubic feet Steam at this pressure will flow into the atmosphere with a velocity of 540 feet per second. Suppose the steam was generated in 5 minutes, or 300 seconds, THE YOUNG ENGINEER'S OWN BOOK. 261 and that the area of an orifice to allow its escape as fast as it is generated is required, then 1100 di- vided by 540 x by 300, will give the area of the ori- fice in square inches. If the same quantity of water was generated into steam at a pressure of 50 pounds per square inch, it would have a volume of 508 cubic feet, and would flow into the atmosphere at a velocity of 1136 feet per second. The area required to allow this steam to escape in the same time as in the former case may be found by dividing 508 by 1136 x by 300. INSTRUCTIONS FOR FIRING. The first operation, preparatory to firing-up, is to remove all the ashes and cinders from the surface of the grate-bars and corners of the furnace ; then, if the fuel is fine coal, viz., chestnut, pea, or pea and dust, scatter a small quantity of it over the sur- face of the grates, for the purpose of protecting them from the intense heat resulting from the fresh fire and the clean bars. Grate-bars are frequently ruined the first time they are used, after being inserted in the furnace. This arises from the fact that, at almost any other time, they would be protected by a coating of ashes, which acts as a non-conductor, but when a fresh fire is made by placing wood on the grates, and covering it with coal, if the draught is good, the combustion 262 THE YOUNG ENGINEER'S OWN BOOK. is so rapid and the heat so intense that the fuel soon arrives at what is termed a white heat, which will melt almost any metal, however refractory. If the fuel is lump, broken, egg, or large stove-coal, it will not be necessary to cover the grates with fresh fuel before firing-up, because the circulation of the air through the coarse fuel is more rapid than through fine, consequently the heat is not so intense. Coke and wood give out an immense heat, and are very destructive to grate-bars, and if these fuels did not pack close together, they would melt down any grate-bar. Before commencing to clean a fire, or slice it, as it is sometimes called, be sure that you have sufficient fuel in the furnace to use as kindlers ; then get up a full head of steam, close the damper and open the furnace-door, in order to take the white glare off the fuel ; then skim the coal back from the cinders to the bridge-wall and clean all the ashes out from the fur- nace, after which you may draw the coal which was pushed back down on the bars, and with the slice- bar dig out the cinders which remained near the bridge-wall. Hook them out carefully and quickly over the live coal, distribute the latter evenly over the bars, cover it uniformly with fresh fuel, shut the furnace-door, and open the damper to its full extent. In case there are two or three boilers, with a fur- nace extending under all, it is better to clean one fire THE YOUNG ENGINEER'S OWN BOOK, 263 at a time, and when that is burning clearly clean an- other, and so on. In cases where coke, wood, saw- dust, shavings, tan-bark, or other fuels of this de- scription are used, no cleaning is required. Fires in which the fuel is pea and dust are the most particular of all others to clean, as the body of live fuel on the grates is always so thin that a slight miscalculation in cleaning may serve to put the fire entirely out. When the fuel is bituminous coal, start the fire with shavings and kindling, and, when the kindles are consumed, strike the coke or coal with the hoe or rake, and when it ignites push it back near the bridge- wall, and fill the front of the furnace with fresh coal ; shut the furnace-door, open the damper, and when you discover the coal is coked break it up, push it back as before, and fill the mouth of the furnace with fresh coal, and so on. Never waste a particle of fuel that you can possi- bly save, because by so doing you commit a great moral wrong. Remember, that if you would aspire to be a first-class engineer, you must first be sure that you are a good fireman. How could an engi- neer, however high the position he might occupy, expect to be recognized as a practical man, unless he could show his fireman how to handle the shovel, the poker, the slice-bar, and the rake ? Perhaps some engineers would consider it a disgrace to acknowl- edge that they were once firemen, when in fact it is an honor. 264 THE YOUNG ENGINEER'S OWN BOOK. THE YOUNG ENGINEER'S OWN BOOK. 265 DAMPERS. The damper is the mechanical device most gener- ally employed for regulating the draught in furnaces and chimneys. Dampers may be divided into two classes, automatic and adjustable. A cut of tho former may be seen on page 264. It is unquestion- ably the most proper and economical method of reg- ulating the draught of furnaces in chimneys. It will commence to close the draught when the steam repre- sents about 5 pounds per square inch below the work- ing pressure, and will begin to open as soon as the steam pressure falls below that point. The variation in steam pressure, when regulated by an automatic damper, rarely exceeds 3 pounds per square inch, while with the damper regulated by hand the pressure frequently varies from 10 to 15 pounds per square inch. The regulation of the draught by the damper has not received that attention here- tofore that its importance as a condition of economy deserves. In consequence of an ignorant or careless adjustment of the damper, there is frequently twice as much air admitted to the furnace as is necessary, while in other cases the quantity is not sufficient. In the former case, the products of combustion, which should have been absorbed by the boiler, are expelled to the chimney ; while in the latter case, the combustion is so imperfect that the fuel is actually wasted without producing any beneficial result. It 23 266 THE YOUNG ENGINEER'S OWN BOOK. is well known that it requires a certain volume of air to expite combustion in a given quantity of fuel; more than that will produce waste, while less will induce unsatisfactory results. By observation, the careful and intelligent engineer will learn to set his damper so as to give the required draught, and, in many instances, it will remain in the same position for hours, while other engineers and firemen will be opening the damper to its full extent, and closing it every few minutes, causing great waste of fuel, and in many instances variation in the steam and speed. The automatic damper, for its respective purpose, like the automatic engine and the automatic steam- trap, is destined to supersede all primitive arrange- ments for the regulation of draught. CARE OF THE STEAM-BOILER. Don't fire up under a boiler until you are sure it contains sufficient water. Don't forget to look at the glass water-gauge, to try the. gauge-cocks, and lift the safety-valve the first thing in the morning. Don't allow the fire to burn fast, when you fire up under a steam-boiler containing cold water. Don't disturb the safety-valve while the engine is stopped and a heavy fire is in the furnace. Don't attempt to caulk a boiler while it contains either water or steam. THE YOUNG ENGINEER'S OWN BOOK. 267 Don't allow a boiler, or any of its connections, to leak, when it is practicable to repair them. Don't place extra weights on the safety-valve lever because the boiler is too small, or you cannot keep » p steam. Don't allow a boiler to become dry before com- mencing to clean it. Don't use a cold-chisel, or any other steel instru- 268 THE YOUNG ENGINEER'S OWN BOOK. ment except a scraper, for the purpose of removing scale from a boiler. Don't envelop a boiler in brick-work, or any non- conducting substance, without first ascertaining if it is steam- and water-tight. Don't forget that a boiler will leak cold water when it will be perfectly tight under steam. Don't forget to examine a boiler on the inside be- fore putting into service. Don't pour water in the ash-pit of marine, locomo- tive, or fire-box boilers. Don't forget that lime-water is objectionable for setting boilers, and that cement is preferable. Don't neglect to clean the boiler in your charge as often as practicable. Don't use spring water in a boiler, when lake, loch, river, or rain water is attainable. Don't leave the boiler-room, even for a short time, without examining the damper, the glass water- and steam-gauges. Don't ridicule any fuel, safety, or labor-saving ar- rangement connected with steam-boilers. Don't condemn any adjunct connected with the steam-engine or boiler, without giving it a fair trial. Don't encourage the purchase of any appliance unless you think it is absolutely necessary. Don't allow things in your charge to run on from bad to worse, with the idea that some day you will make a general overhauling. THE YOUNG ENGINEER'S OWN BOOK. 269 Don't neglect to shut the stop-cock between the boiler and the check-valve before removing the lat- ter. Don't neglect to clean off the head of the boiler, glass gauge, and gauge-cocks after you clean the fire. Don't neglect to clean the tubes or flues at least once a week. Don't neglect to remove the ashes under the grate- bars every day. Don't neglect to grind in the safety-valve, check- valve, and gauge-cocks, whenever they need it. Don't undertake to clean a fire unless you are sure you have sufficient kindles in the furnace. Don't disturb a fire when it is low, or part of it is dead. Don't allow any dead places to exist in the corners of the furnace, or any other part of the fire-surface. STEAM-BOILER EXPLOSIONS. Steam-boiler explosions, in the majority of cases, are attended with loss of life and property. Many abstruse theories have been advanced to account for such occurrences, but experience and intelligent in* vestigation have shown that there is no mystery about them, as they are all due to cause and effect There may be some instances in which there is a certain amount of mystery connected with such catastrophes, but if all the facts in the case were 23* 270 THE YOUNG ENGINEER'S OWN BOOK. known it would be susceptible of an easy and rational explanation. When a building falls down, a ship is wrecked in a hurricane, a sewer caves in, or a bridge gives way under a railway train, nobody tries to invest it with mystery. All agree that the structure did not pos- sess strength to sustain the pressure, or that the ship was not equal to the force that was concen- trated against it. The party who refuses to admit that any structure may be crushed, any column shattered, any beam broken, or mast snapped if subjected to a greater strain, force, or pressure than that which it was intended to bear, is an infidel. Boiler explosions have been comparatively rare for thirty years, which may be attributed to the fact that an inquisitive investigation had demonstrated the cause of them in almost every case, and shown that they were all the result of weakness, or resulted from the fact that they did not possess sufficient strength to resist the pressure, or the strain to which they were subjected. While some were yet new, and comparatively safe, it was shown that the accident resulted from a latent defect, which neither the boiler-maker nor inspector was able to discover. Until quite recently all boiler explosions were attributed to one cause — "low water." Doubtless some have occurred from that cause, but they were few compared to those which occurred from other THE YOUNG ENGINEER'S OWN BOOK. 271 causes. Explosions, resulting from an insufficiency of water, are less destructive than those which take place when there is sufficient water in the boiler, since if the iron is overheated a portion of its tensile strength is destroyed, and it requires less pressure to tear it apart than if there was sufficient water in the boiler. Some of the most terrible and destructive ex- plosions that ever occurred in this country, both on land and water, took place when, it was in evidence, there was abundance of water in the boiler. The only cause that can be assigned for boiler explo- sions is weakness, which may be attributed to the following causes, viz., poor material, inferior work- manship, injury inflicted in punching the sheets and riveting the seams, incrustation, overheating and burning (which induces granulation and brittleness in the material), overstraining, faulty design, defec- tive bracing, overfiring, loading down the safety' valve, neglect, ignorance, etc. When a boiler does explode, the conclusion that the pressure was too strong for the boiler, or the boiler did not possess sufficient strength to resist the pressure, and that it gave way in the weakest place, is the most logical to advance. 272 THE YOUNG ENGINEER'S OWN BOOK. THE ADAMS GRATE-BAR. GRATE-BARS. The object of the grate-bar is to sustain the fuel in the furnace, and to admit the necessary quantity of air, through their interstices, to insure rapid combustion. The oxygen of the air is the only supporter of combustion, consequently the amount of heat developed in the furnace depends on the quantity of air supplied, which in turn depends on the size and shape of the orifice through which it enters. Grate-bars, to be durable and efficient, should have a narrow concave surface exposed to the fire ; the spaces for the admission of the air should be as numerous as would be compatible with sufficient strength ; they should be skilfully designed, and the metal so distributed as to induce the least pos- sible strain by expansion or contraction. This was one of the great difficulties experienced in the use of old-style grate-bars. Grate-bars should be as thin and as deep as cir- cumstances will permit, because this insures free access of the air, and prevents the bars from being over-heated. They should be bevelled or wedge- THE YOUNG ENGINEER'S OWN BOOK. 27S on one end, so that the bar, when expand- ing, may remove any obstacle in front of it, and obviate the difficulties induced by springing. Lock- jointed bars are desirable, because they keep intact better than single bars ; but bars cast in gangs or in sections, with small intermediate bars between them, do not always prove economical at the first cost, because a small piece may be cracked by extra expansion and drop out, the result of which is the whole section is ruined. THE "COMMON SENSE" STEAM-BOILER. BOILER BRACES. Boiler braces may be enumerated as follows: crown, dome, angle, diagonal, toggle, lug, crow-foot, leg, hip, fire-box, tap-bolt, side, fore, aft, head, and 274 THE YOUNG ENGINEER'S OWN BOOK. tube-sheet. There are various methods in vogue for the purpose of attaching braces and stay-bolts to the shells, crowns, and water-legs of steam-boilers, but experience has shown that a lug, attached to the part to be braced by one, two, or more moderate sized rivets, is much stronger than when the stay, stud, or brace is tapped into the plate or shell. The difficulty in the case of stay-bolts does not ordinarily arise from the tensile strength exerted upon the bolt by the steam pressure, but from rela- tive changes in position of the two sheets through which the bolt passes, caused by a difference in the temperature of the two sheets, and the consequent difference in expansion. For instance, if the side-sheet of a fire-box of a locomotive or marine boiler expands in a vertical direction one-eighth of an inch or more than the outside sheet, then all bolts in the top row will have their inner ends forced upwards from their original position to that extent, and the boilers must bend or spring accordingly ; whereas, when both sheets be- come again of the same temperature, the ends of the bolts are drawn back to their original position. If a stay is properly attached to the part which it was intended to strengthen, it will withstand, on a straight pull, a resistance equal to its tensile strength, or it will resist the force of compression equal to its crushing strength ; but, if it stands slightly oblique, its power of resistance will be very much diminished. THE YOUNG ENGINEER'S OWN BOOK. 275 SOLVENTS TOR REMOVING SCALE AND INCRUS- TATION FROM STEAM-BOILERS. Incrustation, or scale, as it is more generally called, resulting from the precipitation of the matter held in suspension and solution by water, has been a source of more or less anxiety, and an obstacle pre- venting the full realization of economy anticipated by the adoption of steam as a motor. It was not, however, until after the perfection of the materials now universally used in boiler construction, admit- ting of the employment of high pressures, that the real danger from incrustation became apparent and a remedy imperative. Under the head of Chemistry, many compounds and solutions have been prepared, designedly for the purpose of preventing the disastrous consequences so apt to result from the formation of large quantities of scale, and also to reduce the loss occasioned by its presence. Some of these are honestly compounded to relieve the steam used of this most potent cause of boiler deterioration; while others, manufactured by inex- perienced persons lacking the knowledge essential to the production of a chemical preparation, will prove of little use in but a limited number of instances ; their value as solvents being more imaginative than real. On the other hand, many chemical prepara- tions are compounded and sold as a mere matter of 276 THE YOUNG ENGINEER'S OWN BOOK. business, being simple mixtures of soda ash, barks, or other cheap refuse chemicals, having no especial virtue in preventing incrustation, and are merely factors for increasing bulk, weight, and profit ; com- pounds of this character not infrequently prove in- jurious to the boiler iron, causing serious weakness from internal corrosion. A Compound that has secured universal recog- nition from manufacturers, engineers, inspectors, chemists, and others, as the only scientific prepara- tion of a chemical character known, is that manu- factured by George W. Lord, of Philadelphia, Pa. ; this compound possesses the merit of removing scale and preventing deposits, under all the varying con- ditions known to the steam users of Canada, Mexico, and the United States, when applied intelligently, and according to the directions furnished to every purchaser, who forwards Mr. Lord a sample of the scale formed for analysis. This compound is guar- anteed to prevent oxidation, deformation, rupture, and all other accidents resulting from large deposits of scale. Lord's Compound contains no chemical that will in any wise injure the material of the boiler ; but, on the contrary, acts as a preservative, protecting the iron from the corrosive action of the acid and mineral solutions, which, but for the neutralizing effects of the compound, would develop into some one of the numerous forms of internal corrosion; neither does THE YOUNG ENGINEER'S OWN BOOK. 277 it act injuriously on the steam cylinder or valves of engines taking steam from boilers in which it is used, a not infrequent occurrence when compounds largely composed of soda ash are used. Professors Liebig and Mapes asserted that the reason why Americans were so much afflicted with dyspepsia, tetter, and frequently scrofula, was be- cause they never eat a sufficient quantity of onions and apples ; the same may be said in regard to the general use in steam-boilers of a compound, such as that manufactured by Mr. Lord to remove the cause now rendering so many boilers unserviceable. THE GALLOWAY STEAM-BOILER. BOILER MATERIALS. Boiler-plate is designated under two heads, be- cause charcoal is the fuel used in the heating and smelting process. They are also known as waste and flange iron. The advantages of this latter brand are not due to the fact that it possesses great tensile strength or reliance, but that the plates, after being heated in a charcoal, coke, or soft coal fire, may be 24 278 THE YOUNG ENGINEER'S OWN BOOK. flanged or shaped into any desirable form, by the use of wooden mauls instead of sledges, consequently it Las superseded cast-iron for boiler-heads of almost every design — convex, concave, inverted, bulge, egg- shaped, etc. Charcoal iron is incapable of resisting high tem- perature, but when backed by water, as in the case of steam-boilers, it meets all the requirements of good boiler-plates ; besides, it is easily chipped and caulked, and when re-heated and hammered shows increased tensile strength, and is capable of great resistance. The furnace plates for the fire-boxes of locomotives and marine boilers are generally manu- factured by this process, but great care must be ex- ercised m the heating, moulding, ruling, and ham- mering process, otherwise defects will develop after the boilers are in use. Owing to the fact that it is impossible for the pur- chaser to determine the exact quality of the plate, he has to rely, to a certain extent, on the reputation of the manufacturer ; even then it frequently occurs that, though a majority of the plates may prove what they were recommended to be, some will turn out to be worthless, and require removal, patching, and repairs, while the boiler is yet new. However generously steel has been used for the shells and tubes of boilers, after a trial of several years, under vary- ing circumstances, it has not superseded good wrought-iron. THE YOUNG ENGINEER'S OWN BOOK. 279 FURNACES. The furnaces of steam-boilers, like the steam boiler itself, have never received that attention from engineers which their importance in an economical point of view deserves. In a majority of cases the 280 THE YOUNG ENGINEER'S OWN BOOK. furnace consists of a fire-brick chamber, was con- structed under the idea that, if it would hold a cer- tain quantity of coal, and insure sufficient draught to consume it, it met all requirements. Recently, however, attention has been directed to the improvement of the furnace ; as a result, ordi- nary furnaces are better constructed, and more prac- ticably designed, to produce perfect combustion, and assist in transmitting more of its products to the water, while such an improvement as the " Jarvis " furnace, illustrated on page 219, is proving to be a decided innovation over anything heretofore intro- duced in the furnace line. It has been demonstrated, by both theory and practice, that the loss of heat in the best constructed ordinary furnaces is equal to 50 per cent, of that stored up in good fuel, while in ordinary or inferior furnaces the waste is much greater, and is aggravated by ignorance in the regulation of the draught. Worn- out furnaces, miserably designated grate-bars and bridge-walls, were designed and constructed by par- ties who did not understand the first requirement of such an adjunct of the furnace. SAFETY-VALVES. The function of a safety-valve is to relieve the boiler from extra or increasing pressure in case all other avenues of escape are closed. It is designed THE YOUNG ENGINEER'S OWN BOOK. 281 on the supposition that it will rise, when the pressure is equal to the weight on the lever, and discharge the steam as fast as it is formed ; even then the draught may be wide open, the furnace-door closed, and a suf- ficient supply of fuel on the grates. Many inexperienced persons are led to believe that the higher the pressure the larger the safety- valve should be. The facts are just the reverse ; for pressures varying from 50 to TO pounds per square inch, about one-half square inch to the square foot of grate surface is the proportion which experience has shown to be sufficient, and which has been most generally adopted for ordinary pressures ; but if the pressure is very high, smaller proportions will answer. By looking at table, page 260, it will be seen that steam at 50 pounds pressure will escape through an orifice into the atmosphere at the rate of 1736 feet per second, while at 120 pounds it will escape with a velocity of 1900 feet, which goes to show that the volume at the latter pressure will be discharged through a smaller aperture in a given time than it can be at the former pressure. Still, safety-valves are generally made of the same proportions for all pressures. The weight necessary to carry a certain pressure, if a certain length of lever, and also the weight on the lever, may be accurately calculated by the following rules : Rule. — For Finding the Weight Necessary to .^ut 282 THE YOUNG ENGINEER'S OWN BOOK. on a Lever when the Area of Valve, Pressure, etc., are known. — Multiply the area of valve by the press- ure in pounds per square inch ; multiply this prod- uct by the distance of the valve from the fulcrum. Multiply the weight of the lever by one-half of its length (or its centre of gravity) ; then multiply the weight of valve and stem by their distance from the fulcrum, add these last two products together, and subtract their sum from the first product, and divide the remainder by the length of lever ; the quotient will be the weight of the ball. Rule. — For Finding the Pressure per square inch when the Area of Valve, Weight of Ball, etc., are known. — Multiply the weight of ball by length of lever, and multiply the weight of lever by one-half its length (or its centre of gravity) ; then multiply the weight of the valve and stem by its fulcrum ; add these three products together ; this sum, divided by the product of the area of the valve, and the dis- tance from the fulcrum, will give the pressure in pounds per square inch. INCRUSTATION OF STEAM-BOILERS. All waters, whether well, river, spring, or lake, contain mineral substances in solution and earthy matter in suspension. In fact, no such thing as pure water exists, and, strange as it may seem, waters best adapted for drinking purposes, and most agree- THE YOUNG ENGINEER'S OWN BOOK. 28? rfble to the taste, are the most destructive to steam- boilers. Lough, pool, and other stagnant waters are generally poisonous, as they contain vegetable and animal acids. The minerals which form the basis of scale in boilers using fresh water, are sulphate of lime, car- bonate of lime, magnesia, silica, and alumina, with small quantities of sesquioxide of iron, baryta, car- bonic acid, organic matter, chlorine, sulphuric acid, potassa, calcium, soda, phosphoric acid, and magne- sium. It is well known that scale or incrustation is a powerful non-conductor, and that the waste of fuel is in proportion to the thickness of the scale, which becomes attached to the shell, flues, tubes, and other parts of the boiler. This causes a loss of fuel rang- ing from 1 to 37 per cent. If waste of fuel were the only evil incident to the mismanagement of steam-boilers, it might be toler- ated in localities where fuel is abundant and cheap ; but other evils result from incrustation, such as the burning of the iron, destroying its tensile strength, elasticity, and resistance, and rendering it liable to explode at any time with disastrous effect. If a steam-boiler is expected to render efficient service, to be safe and durable, and an easy steam generator, certain conditions must invariably be com- plied with, viz., it must be intelligently managed, carefully fired, not overtaxed, and, above all, kept 284 THE YOUNG ENGINEER'S OWN BOOK. clean on the inside. This last object is not so easily accomplished as may be supposed, and this may be illustrated as follows : Suppose a boiler has 10,000 gallons of water forced into it in 24 hours, which escapes from it in the form of vapor or steam ; now if each gallon of this water contains only a very few grains of minerals in solu- tion, or earthy matter in suspension, it will be seen that, under the process of evaporation, the quantity of sediment deposited must in process of time be enormous. Numerous attempts have been made, at different times, to remedy the disastrous results caused by- incrustation, and a great variety of nostrums have been made and sold to steam-users under the heads of "compounds," " solutions," "eradicators," "sal- amanders," " anti-incrustators," etc., etc., but it has been demonstrated that while some of these prepara- tions gave temporary relief only, but one of them — Lord's Cleansing Compound — has demonstrated the utility of chemicals (properly compounded) in reliev- ing the boiler of incrustation. It was at one time very generally supposed that rain, or distilled water, was the best for use in steam- boilers. Experiment, however, has shown that such is not the fact, as, while it may be admitted that such waters do not induce the accumulation of scales, they inflict other injuries equally great, because they in- duce internal corrosion, pitting, decomposition, and THE YOUNG ENGINEER'S OWN BOOK. 285 waste of material. It is quite common to find in a marine boiler, when distilled water is used, places where the material has wasted away two-thirds of its thickness, and even the rivet-heads in whole seams have disappeared, leaving no margin of safety. Chemistry is undoubtedly the source from which to seek relief and protection from the disastrous re- sults occasioned by the formation of scaly deposits ; and, although many of the preparations under this head have proven ineffectual in the majority of prac- tical tests, yet the fact that Mr. Lord has produced a compound which meets every want and anticipation of the steam users, not alone in the United States, but Canada and Mexico as well, affords ample grounds for the assertion that those preparations which have failed have done so, not because the sci- ence of chemistry is at fault, but to the ignorance of their compounders, whose efforts have been defeated by a lack of the knowledge of its principles, and the requirements needed to secure harmonious action. The chemicals entering into any preparation for the prevention and removal of incrustation should be those which act only in concert with the water, and in a perfectly natural way ; first, by softening the surface of the formation ; and, second, by impart- ing to the water the quality to hold in suspension large quantities of earthy matter. As the combined action of the chemicals and water destroys the cohesion of the scale, the particles are 286 THE YOUNG ENGINEER S OWN BOOK. caught up and retained in suspension by the water, until finally the particles thus disintegrated pass out with the water when the boiler is emptied. Lord's Compound prevents the formation, and effects the removal of scales by this process ; and, although a longer time may be necessary by it than by some other methods, it is unquestionably the only manner that can be safely employed. FEED-WATER HEATERS. The subject of feed -water heaters has not, until within a few years, received that attention from manufacturers that its importance in an economical point of view would entitle it to. This is partly due to the fact that fuel could be procured at mod- erate cost, and years of unbounded prosperity in manufacturing pur- suits made the owners of steam-en- gines careless in the matter of small savings, which in the long run amount to enormous sums. The gain induced by thoroughly heating the feed-water before entering the boiler may be shown in the follow- ing paragraphs : Suppose that a pair of boilers are required to fur- nish steam to a 100 horse-power engine for 10 hours iMim The Baningwarith Feed-water Heater. THE YOUNG ENGINEERS OWN BOOK. 287 per day for their reasonable life, say fifteen years, and that 4 pounds of coal are required per horse- power per hour, and we assume 300 working days per year, which will be 4500 days for the 15 years, and 100 horse-power at 4 pounds per hour is 4000 pounds of coal per day of 10 hours, and 18,000,000 pounds for the 15 years ; which at J cent per pound is $45,000. Now, supposing 5 per cent, of this can be saved, it would induce an economy of $2250. The quantity of fuel that can be saved by heating the feed-water by the exhaust steam is shown by the fact that 1 pound of water must be converted into steam to heat 5J pounds of water from a tempera- ture of 32° up to 212° Fah. From the foregoing it will be seen that, to develop 100 horse-power at an evaporation of 30 pounds of water per horse-power, it will require 3000 pounds I per hour, and 30,000 pounds for 10 hours, and to raise this water from 32° to 212° it will require 1 pound additional for every 5J pounds, which will require the evaporation of 5545 pounds of water in excess | of what would be needed for 100 horse-power, if the i water was heated up to 212° by the exhaust steam from the engine. If the boilers evaporate T pounds of water from 32° under TO pounds pressure to the pound of coal, it will be necessary to evaporate with the heater 35,545 pounds of water. This, divided by t, gives 50 TT pounds of coal required in this case, and with the heater 30,000 pounds of water to be 288 THE YOUNG ENGINEER'S OWN BOOK. evaporated ; this, divided by 7, gives 4285 pounds of coal, a saving of 792 pounds of coal for 100 horse- power 10 hours per day, or about 15 per cent. A feed water heater, to be an efficient economizer of fuel, must be of ample capacity to permit the elevation of the temperature of the feed water to at least 200 degrees prior to its entrance into the boiler. Where Lord's Cleans- ing Compound is employed for preventing or removing incrus- tation, the simplest type of heater is desirable; i. e., one ■ without a filtering device, to pre- vent the solid matter held in suspension in the water from entering the boiler, such an arrangement being objectionable from the fact that it has a tendency to interfere with the action of the compound. BADGER HEATER. THE YOUNG ENGINEER'S OWN BOOK. 289 TABLE SHOWING THE PERCENTAGE OF SAVING OP FUEL EFFECTED BY HEATING FEED-WATER, STEAM PRESSURE 60 POUNDS. is £<2 INITIAL TEMPERATURE OF FEED-WATER. 32° 40° 50° 60° 70° 80° 90° 100° 120° 140° 160° 180° 200° 60° 2.39 1.71 0.86 SO 4.09; 3.43 2.59 1.74 0.88 100 5.79 5.14 4.32 3.49 2.64 1.77 0.90 1O0 7.50 6.S5 6.05 5.23 4.40 3.55 2.68 1.80 140 9.20 8.57 7.77 6.97 6.15 5.32 4.47 3.61 1.84 IfiO 10.90 10.28 9.50 8.72 7.91 7.09 6.26 5.42 3.67 1.87 ISO 12.60 12.00 11.23 10.46 9.68 8.87 8.06 7.23 5.52 3.75 1.91 i 14.30 13.71 13.00 12.20 11.43 10.65 9.85 9.03 7.36 5.62 3.82 1.96 oo 16.00 15.42 14.70 14.00 13.19 12.33 11.64 10.84 9.20 7.50 5.73 3 93 1.98 240 17.79 17.13 16.42 15.69 14.96 . 14.20 13.43 12.65 11.05 9.37 7.64 5.90 3.97 ?60 19.40 18.85 18.15 17.44 16.7115.97 15.22 14.45 11.88 11.24 9,56 7.86! 5.96 ?M 21.10 20.56il9.87 19.18 18.47 117.75 17.01116.2614.72,13.02 11.46 9.73 7.94 300 22.88 22.27 i 21.61 20.92j20.23 19.52 18.81 j 18.07 ,16.49 14.99 13.37 11.70 9.93 It will be seen from the above table that if the feed- water enters the heater at 32° Fah., and escapes to the boiler at 60 D Fah., it would make a saving of 2.39 per cent. If the feed- water entered the heater at 60^ Fah., and was delivered to the boiler at 180° Fah., it would make a saving of fuel of 10.46 per cent. The term initial temperature means the tempera- ture at which the feed-water was delivered from the pump to the heater, and the term terminal temper- ature means the temperature at which the water escapes from the heater to the boiler. 25 T 290 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE UNITS OF HEAT REQUIRED TO EVAPORATE EACH POUND OF FEED-WATER WHEN SUPPLIED TO A STEAM-BOILER AT DIFFERENT TEMPERATURES AND EVAP- ORATED UNDER DIFFERENT PRESSURES. » ffi -s % a 4 cggg & $ 1590.4 1599.3 1608.2 1617.0 1626.0 1634.9 1643.9 1652.9 THE YOUNG ENGINEER'S OWN BOOK. 29? TABLE O? DIAMETERS, CIRCUMFERENCES, AND AREAS OF CIRCLES FROM T V OF AN INCH TO 25 INCHES. Diam. Circnm. Area. Diam. Circum. Area. Diam. Circum. Area. Inch. Inch. Inch. A .1963 .0030 A 7.6576 4.6664 if 15.1189 18.1900 £ .3927 .0122 i 7.8540 4.9087 ¥ 15.3153 18.6655 A .5890 .0276 A 8.0503 5.1573 If 15.5716 19.1472 ¥ .7854 .0490 * 8.2467 5.4119 5 15.7080 19.6350 t .9817 .0767 f 8.4430 5.6727 A 15.9043 20.1290 1.1781 .1104 8.6394 5.9395 ¥ 16.1007 20.6290 f 1.3744 .1503 it 8.8357 6.2126 A 16.2970 21.1252 1.5708 .1963 i 9.0321 6.4918 f 16.4934 21.6475 A 1.7671 .2485 if 9.2284 6.7772 f 16.6897 22.1661 % 1.9635 .3068 3 9.4248 7.0686 16.8861 22.6907 H 2.1598 .3712 t 9.6211 7.3662 A 17.0824 23.2215 1 2.3562 .4417 9.8175 7.6699 ¥ 17.2788 23.7583 it 2.5525 .5185 A 10.0138 7.9798 f 17.4751 24.3014 i 2.7489 .6013 i 10.2120 8.2957 17.6715 24.8505 if 2.9452 .6903 A 10.4065 8.6179 H 17.8678 25.4058 T 3.1416 .7854 f 10.6029 8.9462 i 18.0642 25.9672 A 3.3379 .8861 A 10.7992 9.2806 it 18.2605 26.5348 ¥ 3.5343 .9940 ¥ 10.9956 9.6211 £ 18.4569 27.1085 A 3.7306 1.1075 A 11.1919 9.9678 if 18.6532 27.6884 ¥ 3.9270 1.2271 * 11.3883 10.3206 6 18.8496 28.2744 f 4.1233 1.3529 tt 11.5846 10.6796 A 19.0459 28.8665 4.3197 1.4848 i 11.7810 11.0446 ¥ 19.2423 29.4647 * 4.5160 1.6229 it 11.9773 11.4159 f 19.4386 30.0798 4.7124 1.7671 i 12.1737 11.7932 19.6350 30.6796 A 4.9087 1.9175 if 12.3700 12.1768 A 19.8313 31.2964 * 5.1051 2.0739 4 12.5664 12.5664 1 20.0277 31.9192 H 5.3014 2.2365 A 12.7627 12.9622 A 20.2240 32.5481 1 5.4978 2.4052 4 12.9591 13.3640 X. 20.4204 33.1831 H 5.6941 2.5801 A 13.1554 13.7721 A 20.6167 33.8244 % 5.8905 2.7611 i 13.3518 14.1862 1 20.8131 34.4717 n 6.0868 2.9483 A 13.5481 14.6066 H 21.0094 35.1252 2 6.2832 3.1416 1 13.7445 15.0331 1 21.2058 35.7847 iV 6.4795 3.3411 A 13.9408 15.4657 if 21.4021 36.4505 JL 6.6759 3.5465 i 14.1372 15.9043 i 21.5985 37.1224 A 6.8722 3.7582 A 14.3335 16.3492 if 21.7948 37.8005 i- 7.0686 3.9760 t 14.5299 16.8001 7 21.9912 38.4846 A 7.2640 4.2001 f 14.7262 17.2573 A 22.1875 39.1749 1 7.4613 f 4.4302 14.9226 17.7205 4 22.3839 39.8713 i 298 THE YOUNG ENGINEER'S OWN BOOK. TABL E— (Continued.) Dian, Circum. Area. Dian, Circum. Area. Inch. Inch. ft 22.5802 40.5469 4 30.6306 74.6620 A 22.7766 41.2825 30.8269 75.6223 22.9729 41.9974 1 31.0233 76.5887 1 23.1693 42.7184 » 31.2196 77.5613 ft 23.3656 43.4455 31.4160 78.5400 \ 23.5620 44.1787 i 31.8087 80.5157 f 23.7583 44.9181 32.2014 82.5160 23.9547 45.6636 | 32.5941 84.5409 tt 24.1510 46.4153 i 32.9868 86.5903 1 24.3474 47.1730 1 33.3795 88.6643 tt 24.5437 47.9370 1 33.7722 90.7627 1 24.7401 48.7070 i 34.1649 92.8858 H 24.9364 49.4833 11 34.5576 95.0334 8 25.1328 50.2656 i 34.9503 97.2053 A 25.3291 51.0541 I 35.3430 99.4021 4 25.5255 51.8486 35.7357 101.6234 25.7218 52.8994 \ 36.1284 103.8691 A 25.9182 53.4562 f 36.5211 106.1394 26.1145 54.2748 1 36.9138 108.4342 I 26.3109 55.0885 f 37.3065 110.7536 26.5072 55.9138 12 . 37.6992 113.0976 * 26.7036 56.7451 \ 38.0919 115.4660 ft 26.8999 57.5887 \ 38.4846 117.8590 1 27.0963 58.4264 | 38.8773 120.2766 tt 27.2926 59.7762 \ 39.2700 122.7187 1 27.4890 60.1321 1 39.6627 125.1854 « 27.6853 60.9943 1 40.0554 127.6765 } 27.8817 61.8625 I 40.4481 130.1923 » 28.0780 62.7369 13 40.8408 132.7326 9 28.2744 63.6174 \ 41.2338 135.2974 ft 28.4707 64.5041 41.6262 137.8867 A 28.6671 65.3968 | 42.0189 140.5007 28.8634 66.2957 \ 42.4116 143.1391 4 29.0598 67.2007 •| 42.8043 145.8021 29.2561 68.1120 | 43.1970 148.4896 t 29.4525 69.0293 | 43.5897 151.2017 ft 29.6488 69.9528 14 43.9824 153.9384 A 29.8452 70.8823 \ 44.3751 156.6995 30.0415 71.8181 J 44.7676 159.4852 1 30.2379 72.7599 45.1605 162.2956 H 30.4342 73.7079 \ 45.5532 165.1303 THE YOUNG ENGINEER'S OWN BOOH. 299 TABL E— (Continued.) 45.9459 46.3386 46.7313 47.1240 47.5167 47.9094 48.3021 48.6948 49.0875 49.4802 49.8729 50.2656 50.6583 51.0510 51.4437 51.8364 52.2291 52.6218 53.0145 53.4072 53.7999 54.1926 54.5853 54.9780 55.3707 55.7634 56.1561 56.5488 56.9415 57.3342 57.7269 58.1196 167.9896 170.8735 173.7820 176.7150 179.6725 182.6545 185.6612 188.6923 191.7480 194.8282 197.9330 201.0624 204.2162 207.3946 210.5976 213.8251 217.0772 220.3537 223.6549 226.9806 230.3308 233.7055 237.1049 240.5287 243.9771 247.4500 250.9475 254.4696 258.0161 261.5872 265.1829 268.8031 Diam. Circum. 69.1150 69.9004 70.6858 71.4712 72.2566 73.0420 73.8274 74.6128 75.3982 76.1836 76.9690 77.7544 78.5398 272.4479 276.1171 279.8110 283.5294 287.2723 291.0397 294.8312 298.6483 302.4894 306.3550 310.2452 314.1600 322.06 330.06 338.16 346.36 354.66 363.05 371.54 380.13 388.82 397.61 406.49 415.88 424.56 433.74 443.01 452.39 461.86 471.44 481.11 490.87 The area of any circle larger than those in the table may be obtained by squaring the diameter and multiplying the product by .7854. Example. — 20x20 equals 400, which, multiplied by .7854, gives 314.16 300 THE YOUNG ENGINEER'S OWN BOOK. STANDARD UNITS ADOPTED IN THIS COUNTRY AND ENGLAND. The unit of capacity adopted in this country and England is the cubit foot, pint, and gallon. The unit of heat recognized in this country is the amount required to raise one pound of water 1° Eah., or from 32° to 33° Fah. The unit of length recognized in this country and England is the yard, foot, and inch. The unit of pressure, as adopted in this country and England, is that of the atmosphere at sea-level with the barometer at 30 inches of mercury. The unit of surface employed in this country and England is the square foot, yard, and inch. The unit of time is the same in all civilized coun- tries — the second, minute, and hour. The unit of duration is the twenty-fourth part of a solar day, and is called an hour, and contains 60 min- utes, which is again divided into 60 seconds. The unit of velocity differs slightly with different scientific authorities, and in different countries, but in the case of some falling bodies, projectiles, etc., which is generally expressed in feet per second, and in light and electricity, miles, etc. The unit of weight is recognized in this country and England as the pound. The unit of work recognized in this country and England is the foot-pound, which is the force neces- sary to raise one ^ound one foot. THE YOUNG ENGINEER'S OWN BOOK. 301 TABLE SHOWING THE SPECIFIC GRAVITY OF DIFFERENT SUBSTANCES PER CUBIC FOOT. Specific Weight Gravity. per cu. ft Water at 62° Fah 1.000 62.321 Platinum ... . 21.522 1342.000 Gold . 19.425 1205.000 Mercury .... . 13.596 848.750 Lead ... . . 11.418 712.000 Silver 10.505 655.000 Bismuth 9.900 616.978 Copper, hammered .... 8.917 556.000 " sheet 8.805 549.000 " cast 8.600 537.000 Gun metal, 84 copper, 16 tin . ■ . 8.560 533.468 83 " 17 " . 8.460 527.235 Nickel, hammered .... 8.670 540.223 " cast 8.280 516.018 Bearing metal, 79 copper, 21 tin . . 8.730 544.062 Brass, wire 8.540 533.000 " cast, 75 copper, 25 zinc . . 8.450 526.612 " " 66 " 34 " . . 8.300 517.264 " " 60 " 40 " . . 8.200 511.032 Bronze 8.400 524.000 Steel 7.852 490.000 Iron, wrought, average . . . 7.698 480.000 " cast 7.110 444.000 Zinc, sheet 7.200 449.000 " cast .....*. 6.860 424.000 Tin . \ . . . . . . 7.409 462.000 Antimony 6.710 418.174 Iron ores j 5 ' 251 j 327 ' 247 13.829 1238.627 26 302 THE YOUNG ENGINEER'S OWN BOOK. TABL E— (Continued) SHOWING THE SPECIFIC GRAVITY, ETC. Specific Weight Gravity. per cu. ft Aluminum, cast . ... 2.560 159.542 Manganese 8.00 498.568 Basalt . . ... 3.00 187.000 Glass, flint 3.00 187.000 " plate 2.70 169.000 Marble ...... A 2M { 176 " 991 1 2.52 1 157.049 Granite { 3 f j 190 ' 702 ( 2.36 1 147,077 Soapstone, steatite . . . . 2.73 140.000 Flint .... . . 2.63 164.200 Feldspar. ... . 2.60 162.300 Limestone P* |™ 1 2.7 1 169.000 2.90 f 181.000 2.80 \ 175.000 Trap rock 2.72 170.000 Quartz j 1 ' 26 { 78 " 524 H 12.65 1165.000 Shale 2.60 162.000 Sandstone, average . . . 2.30 144.000 Gypsum, plaster of Paris . . . 2.30 144.000 Slate . . A 30 f 144.000 85 U 16.000 f 2 ' Masonry . . . • . A " Graphite . . . . . . 2.20 137.106 Brick . . .j 2.167 / 135.000 2.000 '1 125.000 r 2.78 { 174.000 1 1.87 1 117.000 Clay 1.92 120.000 Chalk .... . .{^ THE YOUNG ENGINEER'S OWN BOOK. 303 TABL JZ-iContinued) SHOWING THE SPECIFIC GEAVITY, ETC Specific Sand, damp J! " dry j Sulphur Marl Mud Coal, anthracite " bituminous Coke, dry, loose, average Scoria .... Cement, Amer., Eosendale, loose . " well shaken, . thor'ly shaken . " struck bushel, 75 pounds Acid, sulphuric 1.840 " nitric 1.220 " acetic 1.080 Milk 1.030 Sea water . . . . . . 1.026 Linseed oil 0.940 Sperm oil 0.923 Olive oil 0.915 Alcohol, proof spirit .... 0.920 " pure 0.791 Petroleum . ... 0.878 Turpentine oil 0.870 Naphtha 0.848 Ether 0.716 Ash .'..,... 0.753 Weight per cu. ft. 118.000 88.600 125.000 (119.000 (100.000 102.000 100.000 (89.900 (77.400 28.000 51.726 60.000 70.000 80.000 114.670 76.031 67.306 64.100 64.050 58.680 57.620 57.120 57.335 49.380 54.810 54.310 52.940 44.700 47.0 304 THE YOUNG ENGINEER'S OWN BOOK. TABL E— {Continued) SHOWING THE SPECIFIC GRAVITY, ETC Specific Weight Gravity. per cu. ft Bamboo . . . . . . . 0.400 25.0 Beech 0.690 43.0 Birch 0.711 44.4 Blue gum 0.834 52.5 Boxwood 0.960 60.0 Cedar of Lebanon .... 0.486 30.4 Cherry, dry 0.672 42.0 Chestnut 0.535 33.4 Cork ... ... 0.250 15.6 Ebony, West India .... 1.193 74.5 Elm 0.544 34.0 Greenheart 1.001 62.5 Hawthorn 0.910 57.0 Hazel ... ... 0.860 54.0 Hemlock, dry . ... 0.400 25.0 Holly . . .... 0.760 47.0 Hickory 0.850 53.0 Hornbeam 0.760 47.0 Laburnum 0.920 . 57.0 T , / 1.010 (63.0 LanCeW00d i 0.675 142.0 T . ., / 1.330 J 83.0 Lignum vita, . . . .{^ { ^ Locust 0.710 44.0 Mahogany, Honduras .... 0.560 35.0 Spanish . . . . 0.850 53.0 Maple 0.790 49.0 Oak, live, dry 0.950 59.3 " white, dry 0.830 51.8 THE YOUNG ENGINEER'S OWN BOOK. 305 TABL E— {Continued) SHOWING THE SPECIFIC GRAVITY, ETC Specific Weight Gravity. per cu. ft Pine, white, dry 0.400 25.0 " yellow, dry ..... 0.550 34.3 " Southern, dry .... 0.720 45.0 Sycamore . . 0.590 37.0 m , T ,. $0,880 $55.0 Teak, Indian ... . Z < I 0.660 * 41.0 Water gum 1.001 62.5 Walnut . • . , 0.610 38.0 Willow . . ... . , . 0.400 25.0 Yew 0.800 50.0 Ivory 1.82 114.000 India rubber 0.92 58.000 Lard .... ... 0.95 59.000 Gutta-percha 0.98 61.100 Beeswax 0.97 60.500 Turf, dry, loose 0.401 25.000 Pitch ...... . 1.15 71.700 Fat . 0.93 58.000 Tallow 0.936 58.396 Gases. Weight per cubic foot at 32° Fah., and under pressure of one atmosphere . Air .... .... 0.080728 Carbonic acid 0.12344 Hydrogen . 0.005592 Oxygen 0.089256 Nitrogen 0.078596 Steam (ideal), Eankine 0.05022 Vapor of ether, Eankine (ideal) . . . 0.2093 " bi-sulphide of carbon, Eankine . . 0.2137 Oleflant gas (marsh gas) 0.0795 26* U 306 THE YOUNG ENGINEER'S OWN BOOK. TABLE SHOWING THE SPECIFIC GRAVITY AND WEIGHTS OF VARIOUS SUBSTANCES. Weights. IS 02 tUD Name of Substance. Per cu. foot. Per sq.ft., 1 inch thick. Per cu. inch. Water, pure . " sea . Wrought-iron . Cast-iron Steel .... Lead . Copper, rolled . Brass " Sand Clay . Brickwork, common " close join Limestone . Glass . Pine, white . " yellow Hemlock Maple . Oak, white . Walnut. . . ts 62.3 64.3 480 450 490 710 548 524 98 120 120 140 168 156 30 35 . 25 49 50 41 5.19 5.36 40.00 37.50 40.84 59.16 45.66 43.66 8.23 10.00 10.00 11.66 18.00 13.00 2.50 2.91 2.08 4.08 4.16 3.41 .036 .037 .277 .260 .283 .410 .317 .302 .057 .069 .069 .081 .124 .090 .017 .019 .015 .028 .030 .023 1.000 1.028 7.70 7.20 7.84 11.36 8.80 8.40 1.57 1.92 1.92 2.24 2.68 2.49 .48 .56 .40 .78 .80 .65 LOGARITHMS. Logarithms are of very great importance in facili- tating the arithmetical operations of multiplication and division. If a multiplication is to be effected, it is only necessary to take from the logarithmic table the logarithms of the factor, and add them together; this gives the logarithm of the required product. On finding in the table the number corre- sponding to this new logarithm, the product itself is obtained. Thus, by means of a table of loga- rithms, the operation of multiplication is performed by simple addition. THE YOUNG ENGINEER'S OWN BOOK. 307 p OStCKOOCCNQOli^OOtOl-'OOCC-vtOJOl^OJtOHOO 00000 04139 07918 11394 14613 17609 20412 23045 25527 27875 30103 32222 34242 36173 38021 39794 41497 43436 44716 46240 47712 49136 50515 51851 © 00000 00432 04532 08278 11727 14921 17897 20682 23299 25767 28103 30319 32428 34439 36361 38201 39967 41664 43296 44870 46389 47856 49276 50650 51982 - 30103 00860 04921 08636 12057 15228 18184 20951 23552 26007 28330 30535 32633 34635 36548 38381 40140 41830 43456 45024 46538 48000 49415 50785 52113 ti 47712 01283 05307 08990 12385 15533 18469 21218 23804 26245 28555 30749 32838 34830 36735 38560 40311 41995 43616 45178 46686 48144 49554 50920 52244 w 60206 01703 05690 09342 12710 15836 18752 21484 24054 26481 28780 30963 33041 35024 36921 38739 40483 42160 43775 45331 46834 48287 49693 51054 52374 >f- 69897 02118 06069 09691 13033 16136 19033 21748 24303 26717 29003 31175 33243 35218 37106 38916 40654 42324 43933 45484 46982 48430 49831 51188 52504- 01 77815 02530 06445 10037 13353 16435 19312 22010 24551 26951 29225 31386 33445 35410 37291 39093 40824 42488 44090 45636 47129 48572 49968 51321 52633 55 84510 02938 06818 10380 13672 16731 19590 22271 24797 27184 29446 31597 33646 35602 37474 39269 40993 42651 44248 45788 47275 48713 50105 51454 52763 CTT > 308 THE YOUNG ENGINEER'S OWN BOOK. p, o ©(M05C0WON'*Ma00C0^(NO00C0'rtl(NHO00Nl0^C0C 951 THE YOUNG ENGINEER'S OWN BOOK. 317 Copper, wire 8,500 Bronze (copper 8, tin 1) . . . . 4,950 Brass, wire 7,115 " castings 4,585 Wire rope, iron 7,500 Lead, sheet 360 Glass 4,000 Slate 7,250 Ash 800 Beech 675 Birch 823 Chestnut 570 Elm) (350) k , a Larch) ( 450) "I'''"--- t680} 565 Mahogany 627 Oak European) J 600) « f • • " ' \ m l 737 " American white .... 448 "red .... . 1,075 Pine, New England 647 " pitch 696 <> «} J950| 77 ° " yellow 506 SP -} {2} soo Sycamore 520 The modulus of elasticity is based on theory, or an imaginary idea, which assumes perfect elasticity of all kinds of materials, but it is never realized in practice. 27* SI 8 THE YOUNG ENGINEER'S OWN BOOK. NON-CONDUCTORS FOR PREVENTING RADIA- TION AND CONDENSATION IN STEAM-CYLIN* DERS, PIPES, BOILERS, STEAM-DOMES, ETC. The value of different substances varies, in the inverse ratio of their conducting power for heat, up to their ability to transmit as much heat as the sur- face of the pipe will radiate, after which they be- come detrimental rather than useful as covering. A smooth or polished surface is of itself a good pro- tection — polished tin or Russia iron having a ratio, for radiation, of 100 for cast-iron ; mere color makes but little difference. Hair op felt has the disadvantage of becoming charred by the heat of steam, especially at high pressure, and from being liable to take fire, and there- fore many different non-conductors have been intro- duced, consisting of potters' clay, mixed with ashes, asbestos, paper fibre, charcoal, etc., all of which in- duce a saving of fuel, by preventing radiation. A cheap and very efficient non-conductor may be made for steam-pipes, drums, etc., by covering the pipe with asbestos paper, then laying on strips of wood, binding them with wire, and covering the whole structure with canvas, or paper, after which it may be painted in any color to suit the fancy of the engineer or proprietor. Another good non-conductor may be made by covering the surface with a rough flour paste, mixed THE YOUNG ENGINEER'S OWN BOOK. 315 with saw-dust, until it forms a moderately stiff dough. Apply with a trowel, in layers of about one-quarter of an inch thick ; give four or five layers in all. If iron surfaces are well cleaned from grease, the ad- hesion is perfect. For copper, first apply a hot solution of clay in water. A coating of tar will render the composition impervious to the weather. It has been shown, by careful experiment and ob- servation, that the condensation of steam in pipes covered with some good non-conductor, as compared with naked pipes, is as 100 to 61. Mineral wool, fossil meal, and articles manufactured from the slag produced in blast-furnaces, are coming into very gen- eral use, but asbestos, or mineral flax, as it is called, is superior to any other material as a non-conductor ; it cannot be charred, burned, or consumed by any ordinary heat to which it may be subjected. 320 THE YOUNG ENGINEER'S OWN BOOK. isoi -j -h -tad mSuai ui ^aaj utioq J9d uni ^ooj idd suun ui ssot; •;soi -j 'h J9d •ssoi jo oi^bh •Jtioq i9d uui ^oqj xdd s^inn up ssot • OS tO Tt> . TjH : 1>I rH CO* rH CO CM : 00 rH CO T* CO •*bot '£ H J3d ■qiSxiQl UI 189J "SSOX JO OIJ'BH •jnoq i9d una ^ooj i9d s^iun ui ssoi WONNOOhOO - 00O5INO5NH tJh d d n to -** oo « OS CO rH i>~ rfrl CM CM COrHrH qjSU9I UI ^99,1 •ssoi J° oipa •xnoq J9d UIU IJ00J J9d suun ut ssoq; O O; !>; CO TJH CO OS CO LO CO CO* OS* rH O CO tH CN rH CM rH •S9U0UI UI SUIJ9A00 JO SS9U5[9tqi, THE YOUNG ENGINEER'S OWN BOOK. 321 TABLE SHOWING THE VALUE OF DIFFERENT SUBSTANCES AS NON- CONDUCTORS. Conducting Power. Blotting-paper . Eiderdown Cotton or wool; any density- Hemp, canvas . Mahogany dust . Wood ashes . Straw . . . . Charcoal powder Wood, across fibre . Cork Coke, pulverized India rubber . Wood, with fibre Plaster of Paris Baked clay Glass Stone .274 .314 .323 .418 .523 .531 .563 .83 1.15 1.29 1.37 .1.40 3.86 4.83 13.68 It will be observed that blotting-paper has the least, while stone has the greatest, conducting powers. Smooth, bright, polished surfaces are better non-conductors than dark, rough surfaces. Tin or Russia sheet-iron are better than either cast- or wrought-iron. V 322 THE YOUNG ENGINEERS OWN BOOK. THE INJECTOR. WILLIAM SELLERS & CO.'S INJECTORS. Injectors may be classed under three heads, viz., adjusting, self-adjusting, and fixed nozzle. These again are divided into two classes, i. e., lifting and non-lifting. The adjustable injector requires to be set or ad- justed by the attendant or engineer, otherwise it will not discharge its functions under varying conditions, such as steam pressure, water supply, etc. The self-adjusting injector will accommodate itself to an extra steam or water supply, or to a lack of THE YOUNG ENGINEER'S OWN BOOK. 323 volume in either, provided it is arranged in the first place to meet these requirements. The fixed nozzle injector will in most instances work under steam pressure of from 10 to 100 pounds per square inch, provided the steam and water sup- ply are sufficient. The adjustable injector has good qualities, as, if the steam pressure should become very low, and the water supply insufficient, or nearly cut-off, the injector may be adjusted to work under an immense pressure and supply ; but the self-adjusting is more convenient and reliable, as it will not slip the water like the ad- justable. The lifting injector is very desirable in localities where there is no head or water pressure, and in cities and towns where, on certain days in the week, the consumption or waste almost exceeds the supply. All injectors have peculiarities inherent in themselves, which are the result of design and con- struction. The injector is one of the most wonderful machines ever invented by man, on account of its utility, sim- plicity, and energy, and from the fact that its first cost is trifling, its proportions diminutive, its develop- ment of power wonderful, and that it may be set up horizontally, vertically, or inclined, in any place, where sufficient steam or water can be procured to work it. It occupies little space, requires no oil, tallow, or packing, and very slight attention, when constructed on correct mechanical principles. 324 THE YOUNG ENGINEER'S OWN BOOK. The principles involved in the working of the in- jector were looked upon, when it was first introduced, as a mystery, but there is no mystery in it. Its performance was demonstrated by Nicholson and Young nearly a hundred years ago, but they did not know how to apply it as a steam-boiler feeder. Gif- ford was the first to make the attempt, but his instru- ment was very crude and unreliable. It may be said, in justice to him, that when he invented his injector, he invented them all. The Mack, the Keystone, the Eclipse, the Clipper, the Duplex, the Rue, etc., like the different types of the Corliss engine, all belong to the same mechanical brood. William Sellers, of Philadelphia, was the first scientist in this country to attempt the construction of the injector on scientific mechanical principles. The world is more indebted to him for the improve- ment of the injector than to all others who have claimed to have done so. The principle involved in the working of the injector is similar to that pro- duced in the smoke-stack of the locomotive by the action of the exhaust steam. Air, being expelled from the top of the stack, rushes in under the grate to supply the partial vacuum, and causes energetic combustion of the fuel. The same principle is demonstrated in the steam siphon, the inspirator, the pulsometer, the aque- ometer, etc. — the air being expelled from the cham ber, barrel, or pipe by the elastic force of steam, the THE YOUNG ENGINEER'S OWN BOOK. 325 water rises in accordance with natural laws 33 feet : as long as the current of steam is kept up, the sup- ply of water will follow in its wake. The foregoing may be susceptible of a further ex- planation. Suppose the steam-pipe that supplied the injector were one inch in area, and that the steam pressure were 60 pounds per square inch, it would escape with a velocity of 1*1*1*1 feet per second into the atmosphere, or into the steam of a lower press- ure. Now, supposing the steam were condensed as fast as it escaped from the boiler, the water resulting from the condensation would be only equal to LIT of the steam from which it was condensed. If the steam and water supply were kept up, the injector would work on forever, or until it was worn out. Injectors supplied with steam of 60 pounds press- ure per square inch have been known to force water into boilers against a pressure of 180 pounds per square inch, or three times the pressure of the steam with which it was supplied. This arises from the fact that in the application of the principle on which the action of the injector is based, a large force may be concentrated against a small one. 28 326 THE YOUNG ENGINEER'S OWN BOOK. 5 o ss 1— 1 H Ph & 02 tf Hi of g P O Ph H E-t 00 O Pm P CO CO Ph © § H B PL) p, « K •«) 8 s Ph- IS Ei •4 O * o ►H" i-3 <1 O ft Eh H g M © OS rH 00 CO i-H CO -tf iq oq co i-j cm oo . rH co m cm < co oq CMC"lO*I^cdCMcdcdcOOr-"oo'os'as HNlOQOlMNNOOiO'-iQO^rH nH(NNM>0 50 0iHTj* © © CM CO 00 OS i£> t- "HH t- CM r- 1 •* OOrHrHi-HOCOC^OiCOCNCNt^t^cq H OO N (N Ol C4 M OJ M H rH d "^ OS rHGMlOOOrHCOr-lCOCOOOlOiOOOCO HHNNM^COQOOCO © »0 CM CO b- CO CM CO CM tH 00 GO H M O (N 05 05 ^ X CO ^ CO tH N rtj rH CO* OS t^ rH CM* O CO* CO CM rH lO OS OS HN^^HlOOlOHlOHOHUJ rHrHCMCMCO-^COOOOCM © COCO'*'* CO CM CO CO CO CM ^HlOOOCOOqCMCOCOt^COCOrHOOW © rj" lO CM" tH CO* !>"■ Jt>* CO CO* rH Tt" rj" OS i-tCM'*t^O'*OOCOOSCM1^00»Ot^ \ HHHNlM^lONCSH © rH ■«* CM CM CO rHCO rH 00 CO CO i>;cqi> ; '^^rfoq>oi^oq'*oqo5rH OS CM* CM t>" t^ CO rj* rH CO Tf* rH CM* OS OS CM"*C005C0t^CMt^01C0O000i rHrHCMCMCOiOt^OOO © x* no iO iO t o # cooq . ^. © OS rH OS CM* O CO CM* lO CO* CO* rH rH l<£ OS CMCOCOOSCMCOOiOCOOSiOCMr-l rHrHCMCMCO^COCOO © t- CO CO CO CO "* OS CM t- "H CO CM CO i& TtJ © CM CM CO CM "* CO © 00 cdo^coi^co'^'ososco'i>*rHoood rHCOlOCOrH-HHOOCOCOlOOCOCO rHrHrHCMCO-HHCOt-OS •suoi^oannoo joj edij jo azig rHr-lrHrHCMCMCMCMCMCOCOCO tSJ (MCOH/iOCONOOOSOtN^OOOO r-i i— 1 rH rH rH CM £ THE YOUNG ENGINEER'S OWN BOOK. 327 OS CM CD CO OS OS OS OS H/i t^ CO t-H © ^ r^H i—i r-H tjh CO CN -* 00 C- t^COr-iCO < S © NlOH©OJNOOOWOOOi©NN H co © tjh cd od © cn co co cm' © id os ©' H"*NH©COOOONOOMHCOO C5 co Ph rHrHCMCOCO'tfCOOSCMiOOS < a o Ph IlO CM rH CO © ©1 _!>; . i>; co e # os -^ _ ^h cm cq co P3 CO' 00* rH rH H H 6 © CO "*' H ■* TJH O ft HMNH©(N05©iO»O05©N(N fc rHrHCMGMCO'^COCOrH'^HCO o rH rH rH Ph &H O t^CDOO 00 IOIC IO CM IO rH g © CO OS CO NNWCIN^NOHM ^ IO © N ©' ^ H N O CO IO H co* oi d iH HCO©OlOHNLOMCqiOHO^ g o rHrHCMCMCO^COCOrHTfir^ a i-3 rH rH rH H O CMCOt^lO OS OS OS •<* CM CO CO © ft S3 cqc^^coiOtqrjHiq^TjjocoTjncNj o © T^H IC Tf5 rH J>I rH Tj«" "^' CO* CD r-5 rH *# ©' HCO©0-*0©COHCBH©HCD HH(M(NCO^lOO)OCO© Ph HHH p fc. COOO-tflOCO Tjn CO Tt< CO CM OS hh iq OS -x(h co co -^ iq cq rH iq iq rH CO CO © M P M M H ffi' C H H 00 CO N rH rH OS* CD H «i HC0©0:^05lCHC6©NOlN00 P3 rHrHCNCOCOlCt^OCXIlO Ph HHH CO H^ (M CO CO t^ C0001>.CO N © ^ O CO H CO N q 00 rH CN lO OS © CO rH GO C0C0lCiHCS rHrHCMCOCOlOt^OSCNHH tS) s (MC0'*lCi©N0005O(N'HC000O rH rH rH rH rH CM O- 5 S s 5 a - - s ;. - - - 6*28 THE YOUNG ENGINEER'S OWN BOOK. INSTRUCTIONS FOR SETTING UP INJECTORS. First. Care should be taken that all the supply- pipes, whether steam, water, or delivery, should have the same internal diameter as the hole nipple, plug, branch, tee (T), reducer, to which they are attached, and that they should be as straight, direct, and smooth on the inside as possible. Second. When the water contains floating par- ticles, such as saw-dust, shavings, hay, straw, weeds, etc., a strainer should be placed over the end of the supply-pipe, and the holes in the strainer must be of small diameter, but at the same time the combined area must exceed that of the supply-pipe. Third. The steam for the injector should in all cases be taken from the highest part of the boiler, in order to prevent the passage of water with the steam. Fourth. In setting lifting injectors, care must be taken to have the pipes air- and water-tight, for if they draw air it will cause a sputtering, and a lia- bility to break the jet. Fifth. If the water is not lifted by the injector, but , fed to it from a tank, hydrant, head, or other supply, a stop-cock should be placed on the pipe, in order to prevent flooding in the boiler when the steam is down. Sixth. A stop-valve must be placed in the steam- pipe, between the steam-room and the boiler and injector, and a check-valve between the water-space and injector. THE YOUNG ENGINEER'S OWN BOOK. 329 Seventh. To obtain the best results, self-adjusting injectors should be set to lift water, or should be fed through a self-regulating-valve. Remarks. Injectors in general will give a fair range, if set up in accordance with the foregoing instructions, and the minimum might be taken at 60 per cent, of the maximum. They are both influenced by circumstances ; the higher the steam is carried in the boiler, the greater will be the pressure in the supply -pipe, and vice versa. WMM THE DEAN STEAM-PUMP. PUMPS. The idea entertained by many engineers that water is raised by suction is erroneous, as, properly speaking, there is no such principle as suction, 28* 830 THE YOUNG ENGINEER'S OWN BOOK. Water, or other liquids, are raised through -a tube or hose by the pressure of the atmosphere on their surface. When the atmosphere is removed from the tube, there will be no resistance to prevent the water from rising, as the water outside of the pipe, still having the pressure of the atmosphere upon its surface, forces water up into the pipe, supplying the place of the excluded air ; while the water inside the pipe will rise above the level of that outside of it proportion- ally to the extent to which it is relieved of the press- ure of the air. If the first stroke of a pump reduces the pressure of the air contained in the pipe from 15 pounds on the square inch (which is its normal pressure) to 14 pounds, the water will be forced up the pipe to the distance of about 21 feet, since a column of water an inch square and 21 feet high is equal to about 1 pound in weight. Now, if the second stroke of the pump reduces the pressure of the atmosphere in the pipe to 13 pounds per inch, the water will rise another 2 i feet. This rule is uniform, and shows that the rise of a column of water within the pipe is equal in weight to the pressure of the air upon the surface of the water without. The distance that a pump will lift, or draw water, as it is termed, is about 33 feet, because water of one inch area 33 feet high weighs 14.T pounds. When THE YOUNG ENGINEER'S OWN BOOK. 331 a column of air 45 miles high weighs just the same at sea-level, consequently 33 feet of water, 45 miles of air, and 30 inches of mercury form a balance, as they weigh just the same ; but the pump must be in good order to lift 33 feet. Any pump will give better satisfaction and lift from 22 to 25 feet. Pumps are divided into several classes — lift, force, single-acting, double-acting, rotary, centrif- ugal, bucket-plunger, solid piston, etc., and are adapted to a great variety of mechanical purposes They are simply a hydraulic machine, and their action is based on the same principle. Steam-pumps are among the most important ma- chines in use at the present day. There are many things to be considered in locating steam-pumps, such as the source from which the water is to be obtained, the point of delivery, and the quantity required in a given time ; whether the water is to be lifted or flows to the pump ; whether it is to be forced directly into the boiler or raised into a tank 25, 50, or 100 feet above the pump. When purchasing a steam-pump to supply any steam-engine or boiler, their minimum and maximum capacity, or the greatest decrease that would ever be made on the boiler, should be known, when a pump should be selected capable of delivering one cubic foot of water per horse-power per hour. It must be understood when selecting pumps for lifting water, that their actual capacity is at least 20 per cent, less than their theoretic capacity. 332 THE YOUNG ENGINEER'S OWN BOOK. When the lift is high, or approaching the theoretic lift, 33 feet, it is absolutely necessary that the pipes should be perfectly air-tight, as a pump will draw water on a level 1000 feet, providing it is in good condition, and all the pipes and connections are per- fectly air-tight. No pump, however good, will lift hot water, be- cause, as soon as the air is expelled from the barrel of the pump, the vapor occupies the space, destroys the vacuum, and interferes with the supply of water. As a result of all this, the pump knocks. Pumps should be located as near to the boiler which they are intended to feed, or the work they are expected to perform, as possible. The suction and delivery pipes should be as short and as straight as possible, because a pipe 2 inches in diameter and 2 inches long will deliver four times as much water in a given time as a pipe 2 inches in diameter and 100 feet long. When the well is deep, or the lift high, a check- valve should be placed near the bottom, and a strainer on the bottom of the pipe, to prevent any floating substance in the water from obstructing the action of the valves. The exhaust-pipes of steam-pumps should be turned downward when practicable, but, when not possible, a drip-cock should be placed in the elbow next the pump. The steam- and exhaust-pipes should be the full size IrtE YOUNG ENGINEER'S OWN BOOK. 333 of the holes in the pump-chest, as any reduction of their diameter will diminish the capacity of the pump. Avoid short angles or bends in the pipes of steam- pumps, as they induce friction, and retard the free supply and delivery of the water. When long pipes are used for suction and delivery, their diameters should be increased over that of the diameter of the steam and exhaust openings in the pump. When it becomes necessary to pump hot water, the pump should be placed below the supply, so that the water may flow into the valve-chamber. Steam-pumps are frequently employed to take the place of traps, for returning the water of condensa- tion to the boilers, when buildings are heated with steam, for which purpose they are superior to any other mechanical arrangement. They are also used for running hydraulic elevators in hotels, stores, ware- houses, and public institutions. To prevent a steam -pump from freezing in cold localities, be sure that the steam- and water-valves are perfectly tight, and that the drip-cocks are left open at night. The steam-pump should be an object of care and solicitude to the engineer or fireman, and, like the injector, it is a mechanical arrangement of wonderful utility and convenience. What should we do without the steam-pump ? 834 THE YOUNG ENGINEER'S OWN BOOK. THE DAYTON CAM STEAM-PUMP. TABLE OF PROPORTIONS OF THE DAYTON CAM PUMP. is go to* h5od slip® o.S* Sec g OOD g- 33 It -is p- GO o o 4 8| Q2.S Inches. Inches. Inches. Inches. Inches. Inches. Inches. 3* 2* o .046 i 2" f 1 1 4f 3 4 .122 * 1 H 1 5 3£ 6 .199 3. 4 H H H «*» 4 7 .38 1 H 2 4 7 4 10 .544 1 2 2* 2 9 5 10 .850 I* 2* 3 2* 11 7 10 1.66 H 2h 4 3 11 6* 14 2.01 1* 2* 4 3 13* 74 14 2.68 2 3 5 4 X6J 10 18 6.12 2J 4 6 5 THE YOUNG ENGINEER'S OWN BOOK. 335 DIRECTIONS FOR SETTING UP STEAM-PUMPS. First. The most necessary condition to the satis- factory working of the steam-pump is a full and steady supply of water. Second. The pipe connections should in no case be smaller than the openings in the pump. Third. The suction, lift, and delivery pipes should be as straight and smooth on the inside as possible. Fourth. When the water contains foreign sub- stances, such as chips, shavings, saw-dust, straw, etc., a strainer should be placed on the end of the supply-pipe — the holes in this strainer should never be less than three times the area of the pipes. Fifth. When the lift is high, or the draw long, a foot-valve should be placed on the end of the suction pipe, and the area of the foot-valve should exceed to a certain extent the area of the pipe. Sixth. A suction air-chamber is a great advantage to the pump, when the lift is high. Seventh. The area of the steam- and exhaust-pipes should in all cases be fully as large as the nipples in the pump to which they are attached. Eighth. The cylinders of steam-pumps should in all cases be oiled before starting in the morning or stopping at night. Ninth. Stuffing-boxes on the piston and valve-rods should in all cases be kept well filled with soft and moist packing, as, if the packing is allowed to be- 66b THE YOUNG ENGINEER'S OWN BOOK. come hard and dry, it will flute the rods, and induce leakage, and necessitate repairs. Tenth. The air vessel on the delivery-pipe of the steam-pump should never be less than five times the area of the water cylinder. Eleventh. When pumps are standing still, idle, or out of service in cold weather, all the drain, drip, and pet-cocks should be left open. Twelfth. When the pump does not behave well, care should be taken and patience and observation exercised, in order to ascertain what is the cause. Thirteenth. Never undertake to break the joints, or pull the pump apart, until you are satisfied where the drip may exist. Fourteenth. If you wish a pump to work well, and discharge all the functions for which it is intended, treat it well, oil it, pack it carefully, and see that all the joints, connections, elbows, T's, couplings, unions, ferrules, reducers, and bonnets are steam- and water- tight. Fifteenth. It must be understood that no pump, however perfect it may be, will lift hot water any considerable distance. If the temperature of the water is high, or, in other words, if the water is very hot, the supply should be placed above the pump. Sixteenth. Never strike the pump with a monkey- wrench, hammer, or any other steel tool. THE YOUNG ENGINEER'S OWN BOOK. 337 0005020>^*»tOi4^4^tOK)0- 157. Steamers, paddle-wheel, 166. Steam's tubular fire-box boil- er, 237. engine, the, 91. Stop-valve, 163. screw, 163. with tap, union, and pet- cock, 163. Straight - line steam - engine, 103. Strains on piston-rod, 72. Straj), breadth of, 65. Straps, thickness of, 67. Stroke and revolution, 154. Stud-bolt, 164. Surface condenser, 135. unit of, 300. Symmetry of design, 64. Table deduced from an analy- sis of Indiana coals, 205. of co-efficients of friction, 309, 310. of diameters, circumferences, and areas of circles from •jig of an inch to 25 inches, 297-299. of diameters and areas of cir- cles from to £ of an inch, advancing from J, 296. Table of fractional parts of an inch expressed decimally, 311. of hyperboliclogarithms, 219. of logarithms of numbers from to 60, 307. of multipliers, 221. of proportions of the Dayton cam pump, 334. of standards of English and! U. S. linear, square, cubic, solid, and liquid measures, 312. of weights and measures, 313, 314. showing amount of lap re- quired for stationary and locomotive slide-valve en- gines, 148. showing average number of gallons of water used per capita for culinary pur- poses, etc., 187. showing average pressure of steam in cylinder for whole stroke, 220. showing basis of Virginia caking coal, 204. showing boiling - point for fresh water at different altitudes above sea-level, 182. showing boiling-points of liquids under pressure of one atmosphere, 182. 361 Table showing capacity of cis- terns and tanks, etc., 188. showing capacity of tanks of different diameters and depths in .gallons, 189, 190. showing carbon,volatile, sul- phur, etc., in Pittsburgh coal, 205. showing chemical equiva- lents of wood, 205. showing combustible and non - combustible in best quality of American an- thracite coals, 204. showing combustible matter in different substances, etc., 202. showing combustible value of Ohio coals, 204. showing comparative value of different kinds of wood as fuel, 210. showing composition of best Pennsylvania anthracite coal, 204. showing constituents of Cum- berland coals (American), 204. showing crushing strength of different materials, in pounds per square inch, 315. showing diameters and areas of circles from 0.10 to 1.00 inch, advancing by .005, 294. 31 Table showing diameter and circumference of circles from to f of an inch, advancing by eighths, 295. showing diameter of steam- and water-cylinders, etc., 337. showing diminution in ten- acity of wrought-iron when exposed to high tempera- tures, 248. showing elasticity, tempera- ture, volume, and velocity, etc., 257-259. showing expansion of air by heat, and increase in bulk in proportion to increase of temperature, 173. showing fusing temperature of different substances, in degrees, Fah., 195. showing heating power of coke as fuel, 205. showing increase of sensi- ble heat and decrease of latent heat, according to pressure, and vice versd, 254. showing ingredients in New- castle coal (English), 205. showing linear expansion of different metals by heat for each degree Fah., 249. showing loss of heat by ra- diation through uncovered steam-pipes, 320. showing maximum capacity 362 of Sellers' self-adjusting injectors, etc., 326. Table showing melting-points of different solids, and of alloys, 196. showing modulus of elastici- ty of different materials, etc., 316. showing number of square feet of heating surface, etc., to develop a horse-power under ordinary circum- stances, 253. showing number of strokes or revolutions required for a given piston speed, 156. showing percentage of saving of fuel effected by heating feed-water, steam-pressure 60 pounds, 289. showing proper thickness of steam-cylinders of steam- engines of different diam- eters, 76. showing properties of satu- rated steam, 255, 256. showing relative value of dif- ferent non-conductors, 195. showing safe working inter- nal pressures for iron boil- ers. 244-247. showing specific gravity and weights of various sub- stances, 306. showing specific gravity of different substances per cu- bic foot, 301-305. Table showing temperature at which different substances become combustible, etc., 201. showing temperature of fire, and the appearance of different fuels at different degrees Fah., 195. showing tensile strength of different materials, etc., 250. showing theoretic value of different kinds of American coal in heat units, etc., 203. showing units of heat re- quired to evaporate each pound of feed-water, etc., 290-292. showing vacuum in inches of mercury and pounds pressure per square inch taken from above atmos- phere, 136. showing value of different substances as non-conduct- ors, 321. showing vegetable compo- sition of peat, 205. showing velocity with which steam will escape into the atmosphere, etc., 260. showing weight and compo- sition of saturated air, 174. showing weight of water in pipe of various diameters one foot in length, 183. Tangye frame, 78. 363 Tanks of given diameters and depths in gallons, table showing capacity of, 189, 190. Tap-bolt, 164. long, 164. Taylor vertical engine, 109. Technical terms applied to dif- ferent parts of steam-en- gines and boilers which designate garments, 113. terms applied to different parts of steam-engines which designate the mem- bers of the human body, 110. terms applied to the working of steam in cylinders of a steam-engine, 145. Tee, 164. Teeth, 112. Temperature, initial, 289. of combustion, 197. of fire, and the appearance of different fuels at differ- ent degrees Fah., table showing, 195. terminal, 289. Template, 98. Tensile strength of different materials in pounds per square inch, table show- ing, 250. Terminal temperature, 289. Test, boilers, 230. Thickness of crank, 67. of follower-plate, 67. Thickness of gib and key, 68. of piston, 67. of steam-engine cylinders, rule for finding, 76. Thompson's steam-engine in- dicator, 126. Time a cistern will take in fill- ing, when a known quan- tity of water is passing in and out, rule for finding, 184. a vessel will take in empty- ing itself of water, rule for finding, 184. unit of, 300. Toes, 112. Tongue, 112. Tools, 141. what young engineers should have, 121. Torsion, 141. Traction engines, 32. or self-propelling steam-en- gine, Lane & Bodey, 63. steam-engines, 62. Train, railroad, 122. Travelling inboard, or under crank, 82. Treat the engine, how to, 105. Tubular boiler, 227. fire-box boiler, Steam's, 237. Tubulous, 230. Turner condenser and air- pump, 175. Twiss automatic cut-off engint, front view of, 34. yacht- engine, 77. 864 Union, 164. or cup and roll-joint, 164. Unit of heat, 192. Upright boiler, 229. frames, 79. Vacuum, 133. in inches of mercury, etc., table showing, 136. Vacuum-gauge, 162. Value of different substances as non-conductors, table showing, 321. Valve, basket, 144. gridiron, 144. poppet or double-beat, 144. Valve- and piston-rod packing, 101, 102. Valve-rod, diameter of, 66. Valueless yacht-engine, Krie- bel's vibratory cylinder, 87. Valves, function of safety-, 280. rotary and plug, 144. safety, 280. Vegetable composition of peat, table showing, 205. Velocity, 141. unit of, 300 I Vertical engine, the Taylor, 109. engines and boilers, Payne & Son's, 60. Vibrating engine, Crist, 30. valveless engine, sectional view of Kriebel's, 75. Vibratory cylinder valveless yacht- engine, Kriebel's, 87. Vocabulary of natural and mechanical process, 138. Waist, 113. Waste and economy in the steam-engine, 49. of fuel, 288. Water, 179. required for different spe- cific purposes, rules for calculating quantity of, 184. used per capita for culinary purposes, etc., table show- ing, 187. Watt's condensing- engine, 56. indicator, 127. Weight, 141. of water in pipe of various diameters one foot in length, table showing, 183. unit of, 300. Weights and measures, table of, 313, 314. Westinghouse engine, 137. What should the young en- gineer be ? 115. should the young engineer know ? 117. tools should the young en- gineer have ? 121. Wheels, paddle, 166. Whitehall automatic cut-off engine, 65. Whole stroke, crank at, 82. 365 Wood, 210. as fuel, table showing com- parative value of different kinds of, 210. chemical equivalents of, table showing, 205. Work, unit of, 300. Working of steam-engine, ef- fect of vacuum on, 133. of steam in cylinders of a steam-engine, technical terms applied to, 145. Wrist, 112. or cross-head pin, diameter of, 66. Wrought-iron when exposed to high temperatures, table showing diminution in tenacity of, 248. Yacht-engine, Greenfield, 57. Twiss, 77. Yoke-wrench with slot, 164. Young engineer, 115. and his employer, conversa- tion between, 124. should have what tools, 121. should practise economy, 119. what should know, 117. THE CAMERON STEAM-PUMP. THE END. David McKay, PHILADELPHIA, Publisher of Roper's Hand-Book of the Locomotive, including the Modelling, Construction, Eunning, and Management of Locomotive Engines and Boilers. Fully Illustrated. By Stephen Roper, Engineer. Eleventh Edition, Revised, Enlarged and Corrected. 18mo, tuck, gilt edge, $2.50. Roper's Catechism of High Pressure or Non-Condensing Steam-Engines, including the Modelling, Construction, Running, and Management of Steam-Engines and Boilers. With Illustrations. By Stephen Roper, Engineer. Twen- tieth Edition, Revised and Enlarged. 18mo, tuck, gilt edge, $2.00. Roper's Hand-Book of Land and Marine Engines, includ- ing the Modelling, Construction, Running, and Manage- ment of Land and Marine Engines and Boilers, with the latest improvements in the same. Fully Illustrated. By Stephen Roper, Engineer. 600 pages. Tenth Edition, Revised and Enlarged. 16mo, tuck, gilt edge, $3.50. 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