■vr ,<*»■ ■J* 1MI 'St* la>W (I LIBRARY OF CONGRESS. ~~7375?ff Shelf,, J UNITED STATES OF AMERICA. &* C OTTO N The Munger Patent ,1 "\ Complete System lfi ufl' c J ? Y Handling, Cleaning, Ginning and Pressing. DALLAS, TEXAS AND BIRMINGHAI^ALA. FOR 1890. *S Roberts & Son, Printers and Binders, Birmingham, Alabama. 1890 A *o \ .#• s?i GO PLAIN TALK AB2UT HflNDLINQ COTTON IN THIS little book we have endeavored, in plain language, to show: First, The bad state of affairs which exists now, and which has always existed, to an alarming extent, in the South, with reference to its most valuable product, and the urgent necessity for the immediate adoption and use of a better method of handling, cleaning, ginning and passing it, and preparing it for market, and to prove the sam< perienced Spinners, Carders, Textile Jour- nals, and other eminent authority. Second, That we ha\ mplete and perf< of accomplishing this result, to the perfect satisfaction of, as well as great profit to, the Cotton producing and handling people of the world, and to prove the same by some of the leading (dinners, Farmers and Merchants of South. »il Mill and Cotto tory owners and managers, who i en, bought, tested and used it to their perfect satisfaction, and who are willing and ready to testify to the same. Respectfully, Munger Improved Cotton Machine M'f^g. Co. ' Dallas, Texas. R. S. Munger, Birmingham, Ala. Our Complete System GONSISTS of one machine, which takes the cotton out of the wagon or bin, elevates, cleans, distributes, gins, tramps and presses it. and delivers it a perfect bale of perfectly ginned cotton without any handling whatever. We claim to-day, and have always claimed, many great advantages over any and all other systems ever offered to the cotton ginning world, all of which weare prepared to verify; among them, we will name, as compared with any system UBLfixistence, first : LESS ROOM REQUIRED To any practical man this is obvious from a glance at the cuts, even without seeing the outfit at work. The sizes of buildings usually put up for our complete outfit will verify this, which are for one 70-saw gin outfit, 10x32 ; for two, 16x38 ; for three, 10x4(3, and for four gins, 16x54. While 10 feet is wide enough for the building, it costs so little more, they are usually put up 18 feet wide, thereby having a surplus of room. A building of these dimensions, for any other system, was never dreamed of. Now, you ask, what are the advantages or profits gained by this reduc- tion of room required ? Our answer is, first, SAVING IN FIRST COST OF BUILDING For a 3- 70 -saw public ginnery, on the old plan, where the lint accumulates upon the floor, and the gins of ordinary length, the usual size of building put up is about 30x50 feet, or about double the size required for ours. This adds from 50% to 75% to the first cost of building alone. All this saving of room is accomplished with us, first, by the compact shape in which our gin stands are built, and second, by the fact, that our Revolving Double Box Press does away with the necessity of the room for the accumula- tion of lint behind the condensers. There are several other advantages gained by this reduction of room, as accomplished by our style of gins, especially in public ginneries, running two or more stands. For instance; three of The Mh.n m <»»• our 70-saw ginsoccupy about nineteen feet m length, allowin inches space between them. The .same three 70-saw gins of the old style, or any other make, allowing the same space between bands'; would require about twenty-six feet, or an addition Whal cl addition of six feet involve? you ask. First, an addition of six feet to the length of the gin build- ing, as stated before, which you may calculate for yourself, but which amounts to $100 to $300, according to the style and class of building you decide to put up. Second, an addition of the same six feel to your distributer, winch means not only the additional hist cust of the distributer,. but a greater wear and tear of belt, and of power required to run it, which, though very small, is by of consideration, and an addition of six feet that the cotton has to be conveyed by the distributer belt. Third, an addition of six feel to your lint Hue, provided you want to use that most valuable feature of our system. This involves not only the addi- tional first cost of the lint Hue, but an addition of six feet that the last gin has to blow the lint cotton, which is a very important item; for, while a good gin, properly constructed, and speeded as to brushes, will blow the cotton this additional six feet, yet it will not do it with the same ease and satisfaction that is the result of cutting off the six feet. Each additional foot in length of common flue, causes that much increase of friction of the lint in the Hue, and unless there is a proportional increase of gins and brushes, it will not work well. Fourth, in running either two, thr< four stands, with our gins, the labor of only one man is required. Now, with three gins of other make, the ginner is compelled to travel six feel every time he walks from one end of the gin to the other, and while this does not amount to much r if done only once, or even a-dozen times, yet, when he is compelled to do this from morning till night, day after day, and week after week, it signifies many a m >p, and many miles of hard work during the gin- ning season. By the use of our gins, all this extra labor is saved, and thereby permits his closer attention to the gins, and a conse- quent result of more and better Work for the gins ; and for a row of four, five or six gins, this feature is still the more important. The labor saved by the whole system is too evident to need more diseussion. Suffice it to say, that we have two gin outfits, where two men do both the ginning and pressing, and in some instances where the same labor can run three gins and do the H.wiH.n k there being' only one instead of a number, would reduce, the amount of dust. From the above, it certainly is evident that with our system the business is more health;/ and pleasant. CLEANING COTTON. As our system stands pre-eminently alone in its capacity for cleaning cotton, it behooves us to try to show why it is preferable to do so, and why, sooner or later, all cotton will be required In he cleaned before it will pay to gin and market it. And as proof we refer you to the articles on this subject in this book, written by eminent scientists in Ibis line. We will make the hold asser- tion that Our complete system is the only method in existence, of handling, ginning and pressing cotton, that cleans it to any practical extent, and is, at the same time, sufficiently economical, and practical to cause its adoption and use to any extent. Cotton cleaners, as such, have been known for many years, and cotton cleaning has been recommended and advised — even urged — by cotton buyers and spinners for many years, lint there have been two conditions existing, which prevented its being done to any extent. First, there was not enough difference .made in the price of cotton cleaned and that which was not cleaned. But since the attention of spinners has been especially directed to so much badly handled and badly ginned cotton, they are seeking and offering better prices for that which is properly handled, cleaned and ginned. Second, all methods heretofore in existence for cleaning cotton required so much extra labor and expense to operate them that the ginner and planter could not afford to adopt or use them. The farmer was not willing to pay the extra price that was charged to run the cotton through them. The cotton had to be picked up and conveyed to the machine by one haud, fed into it by another, and then usually picked up and carried to the gins by another, and then carried from the gins to the press by still another — all of which involved so much extra labor and expense that it made their adoption and use both imprac- ticable and unprofitable. In some instances the cotton was con- veyed to the cleaners by drag belts, or other rude contrivances, but from the cleaners to the gins by hand, or the cotton had to be leveled in the feeders by hand, either, or all of which necessitated so much extra cost and labor for the small amount of benefit Handling, Cleaning, Ginning and Press] visually added to the staple, or profit gained to the ginner or planter, especially in large ginneries, that it was never adopted to any practical extent. Hence the cry of so much badly handled cotton. Our system not only cleans the cotton from the time it enters tin; pipe in the wagon or stall until it is rolled out a perfect bale, but does the whole thing without any manipula- tion whatever. Herein lies the cause of its speedy adoption and popularity in those sections where it has been introduced and is well known. MIXINU C-OTTON There is no subject of more importance to' the value of cotton for making strong and even yarn and cloth than that of ''mixing." This will be verified by the letters published herein from promi- nent spinners and carders. They do not want the bale "mix packed," but they want the cotton "thoroughly mixed through the bale." The lack of this worries them to a great extent. We claim that our complete system is the only means in existence of accomplishing this to perfection. Cotton is usually picked by various hands, at various times, from different locations of the field. There will be one basketful of one grade or length of fiber, and one of another, picked and put in the wagon alternately, and all carried and delivered to the gin or stall in the same rotation, and it is then placed or dropped into the feeder, either by basket or otherwise, in quite the same rotation and condition that it conies from the field, fed into the gin in the same order, ginned into the condenser, picked up from the condenser and put into the press, all in just about the same rotation and condition that it comes from the field. Admitting that the cotton will be mixed to a small degree by the several handlings, the chances are that the ginned cotton is pressed into the bale in very nearly the same grades and condition that it is picked and brought from the field. Especially is this the case where there is as much as a quarter or half of a bale of one grade, condition, or length of fiber, and the balance of another, as is fre- quently unavoidably the case with a great portion of the small farmers, who now constitute the great mass of the cotton grow- ing people. It is a very common oceurrenee for several distinct grades of seed cotton to be brought to the gin in the same wagon, or in different wagons, to go into and make up one and the same Ms The Mung] mop hale. In some Idealities it is common to carry half a bale to the gin, and wait several days for the other half to l>e picked out, during which time a rain falls upon it, or a storm blows it out on the' ground, or there is a change of some of the picket's, or a change from one part i^ the field or patch to another, either one or more of these conditions may cause an entirely different grade of cotton to be carried to the gin to finish out the hale. The rains often fall upon it, either in the patch, pen or wagon; sometimes the cotton worms strike one part of the field before another, ami \ Inch the farmer has no con- trol, necessitate the mixing of different grades of seed cotton into the same bale of cotton. Hence so much complaint from the cot- ton spinner on that subject. The spinner complains, but the planter or ginner suffers the loss. It is reasonable to suppose that the spinner finds out what the hale is made of before he buys it, and that he makes all due allowance for these defects, includ- ing the labor and expense of separating and properly mixing and cleaning, which has to he done before it is of value to him ; and con- sequently the cotton buyer must make the same allowance, or he will he the loser. There is no separating, mixing, picking, or cleaning machinery that can do this work as perfectly after, as can he done by our com- plete system before and during, the process of separating it from the seed. By it the cotton is carried through so many different mixers, cleaners and dryers, both before and after ginning, that it is necessarily brought to a uniform grade before it is delivered into the hale. As it is drawn through the suction pipe it is mixed to some extent; then, by the distributer, it is carried into the feeders, and stirred, mixed and distributed from one side of the feeder to the other, and if two or more feeders, to each and every one alike, any overplus being carried over the end into a bin to be re-elevated over again at will, so that the ^ved cotton is almost thoroughly mixed. Yet, in addition to this, our patent system of ginning and handling the lint cotton from two or more j^ins through one long fine into one condenser and dropping directly into our Two-box Press, constitutes a very important and valuable feature in this operation. After the seed cotton has been so thoroughly mixed and distributed into the gin feeder or feeders, and ginned in a superior manner, by winch the original shape of the fiber is preserved as much as possible, it is then blown bj Handling, Cleaning, Gin: U gin brushes (which, l>y the way, have a greater peripheral speed in proportion to that of the gin saws than those of any other gin on the market), through our long Hue, until it strikes the drum of the condenser, whereby the fibers are so thoroughly mixed thatit is practically impossible for the finest cotton expert to detecl variations in the different grades of lint to correspond with the different lots of seed cotton thai were broughi from the field. Pit YINti COTTON The ginning of cotton thi damp is a great loss, first, to the planter, nexi to the ginner, and last to the spinner. Sometimes to the cotton broker, should he buy it not knowing its true inward condition. When the planter and ginner are one and the same, his loss is proportionately greater. Damp or wet cot- ton, will neither gin nor sample well. It will soon clog the saw teeth so they will not take hold of the Lint, and the brush cannot sweep the lint from them, and the gin refuses to work altogether. The roll will stop or break, the seeds that fall through will be covered with lint instead of being clean, and what lint is taken off and carried through the ribs, is wadded or bunched, snarled or kinked or nepped (as it is variously called) to such an c that it is utterly impossible to straighten it into its original shape by any system of machinery without great loss. The saws be- coming gummed have to be cleaned, involving delay and loss of valuable time. The seeds not being cleaned, cause loss in "turn out," or yield of lint, and so on. Now what is the remedy? Neither the farmer nor the ginner can stop the showers, which sometimes take them unawares in the field or on the road. Our advice is, tlo not gin wet cotton. We claim that our system is better adapted to drying cotton than any other, but we do not advise you to make too frequent or severe tests of this feature, especially if the cotton has had a recent shower on it ; though some of our customers say they can and do gin cotton which was "soaking" wet, and when it was impossible to handle at all by the old methods. By placing the cotton, however wet it may be, in a bin, allow- ing it to remain a short time until it has gone through a sweat or heat (not necessarily very hot), then passing it through our sys- tem, it will be loosened, dried, cleaned and ginned in a superior 12 The Munger Patent Complete System of manner. In short, we do not recommend ginning wet or damp cotton, but where circumstances require it, as is often the case, our system will both dry and gin it to a much better advantage than other methods in use. PRESERVING THE NATURAL SHAPE OF COTTON FIBER There is no known mechanical means by which the natural shape of a properly matured fiber of cotton can be improved. If we can only preserve the natural shape we have accomplished much. If the cotton has been carefully picked from the boll, after it has fully matured, free from all foreign substances, such as dust or leaf trash, and free from moisture, there is no system of hand- ling that would improve its condition or shape. The above con- ditions of picking and ginning however, are practically impossible. Even supposing that the cotton was picked perfectly clean and dry, and delivered to the gin, there is no gin in existence that will separate the seed from the lint without, to some extent, bend- ing and doubling the fiber. Under the ordinary conditions in which the great portion of the cotton is put through the gin, and by being forced or crowded, in order to get as much work through as possible, the staple is very much cut, warped, and otherwise twisted out of shape. These deformities are usually called "neps" or "naps," and are caused either by the condition of the cotton, the imperfections of the machinery, or by the way it is handled, generally the last two. And while we cannot claim to have entirely overcome these difficulties, we do claim to have accomplished that result to a greater extent than is practiced, if now at all, outside of our system. Taking the average run of cotton, as it is brought from the field and put through the gin, we claim to deliver the fibers freed from impurities, and as nearly as possible in its natural shape. This is accomplished by the drying and loosening process of our seed cotton elevator to some extent, and by the peculiar construc- tion of our gins and brushes, but in the main by our patent lint flue system, by which, even supposing it to be imperfectly ginned, the lint is taken from the saws and blown for a distance of fifteen to fifty feet, according to size of outfit, and given time to expand from the V or doubled form given it by the saws, back into the Handling, Cleaning, Ginning and Pressing. 13 original shape in which it was before taken from the boll. Whereas, with other gins, the flues are only from two to four feet in length, and the fiber is whirled through that short distance so quickly, that no appreciable time is given it to straighten out, and it is delivered in about the same condition as it left the saws. That cotton fiber is elastic is evidenced by the amount of pressure required to press it into a small space ; the pressure re- quired to put 500 pounds into a space 27 inches wide, 54 inches long and 28 inches high is usually about 60,000 pounds, while that required to compress the same down to eight inches in height is about 5,000,000, the variations in pressure required being gov- erned by the amount of moisture in the cotton. The less moisture, the more elastic, and vice versa. In order to separate cotton from the seed by saws, the fiber must become doubled or wrapped around the teeth with sufficient tension to pull it from the seed, and in the greater portion of cotton, that known as short staple, the lint clings to the seed with great tenacity, so that in order to be pulled off it must be doubled around and pressed against the tooth with considerable force before it will separate, th< using the kinks, twists, neps, etc., mentioned before. Now, as we cannot deny that the lint is more <>r less doubled or hent out of shape by t lie saws, nor that the fiber is very clastic, we are bound to admit, that by blowing it through considerable space, shaking and sifting it about and allowing ample time for it to regain its natural shape before being checked and condensed by the drum oi the condenser, the shape of the liber, as well as the sample of lin ery much im proved. Only a few years ago, comparatively, the condenser for lint cotton, as now almost universally used, was unknown. The gin was placed on the upper floor by the side of a large room which usually extended to the ground. The lint was blown out intothis room, winch was required to be sufficiently ventilated to allow the air to escape freely and at the same time prevent the escape of the flying particles of lmt. This lint room, as it was called, was from twenty to sixty feet long, and the gin usually located near one end. From the gin the lint was blown and distributed the whole length of the building. The heaviest portion, such as s and that which was mixed with sand and dirt, would drop near the gin ; the extreme light particles, dust and cut lint, would 14 The Mungek Patent Complete System of ity about the room and adhere to the walls or the outlets for air, while that which was blown to the far side of the building was invariably straightened out and cleaned, and was always.the best sample. As soon as the condenser was adopted it was placed just in the rear of the gin, as it is now, and the consequence was many thought that the condenser was actually injuring the sample of cotton, when in reality it was only preventing its expansion or straightening out. The most ignorant laborer knew where to go to get the best sample in the lint room. Our system of handling lint delivers it out as near perfect as is possible. It is all blown through the whole length of the flue, the dust, sand and leaf trash being sifted through the bottom, while the fibers, straightened and smoothed, are delivered into the press box. FIRE RISK AND INSURANCE Hundreds of ginneries arc completely destroyed by lire every year. Notices of such are nearly as common in the newspapers during the ginning season, as that of some poor fellow having his hands mangled or arms torn from bis shoulders by the saws of the gin. The cause of tin: most destructive tires in gin bouses, is not alone from the exceeding inflammability of cotton, but mostly from the amount of both seed cotton and lint lying around on the floor, flying about the roof and walls of the building as well as tg stored in the sa In our ginneries-, neither of these dangerous conditions of affairs from i ■ i or stall direct to the gins, and the linl cotton ginned direct to the press. Incase of accidental fire, (which will occur even with themost carefully guarded outfits) it is very easily extinguished. If there be no cotton, there can be no tire — just in proportion to the amount of seed and lint cotton scattered around will be the danger from fire. With other systems, the seed cotton is stored away in bins^ and close to the ,^ins, and the lint cotton is accumulated behind (be gin stands while tieing out the bale, and in case of tire it flashes like powder and instantly spreads over the whole building, generally burning and frightening the hands away, and in a few minutes the whole outfit is in ashes. With ours, there is no seed cotton scattered over the floor, or in bins close to the gin stands. Handling, Cleaning, Ginning and Pressing. 15 and* no dust flying around and hanging to the walls and, most im- portant of all, no lint cotton is accumulated behind the gins, so that in case of'fire, it is easily extinguished. Many persons have been severely burned by being caught in a heap of lint cotton, either on the floor or down in the press box, as the flames flash and • rapidly that it is sometimes impossible to get out of the lint or press box before being seriously if not fatally burned. With our lint handling system in connection with our Self-pack- ing Double-box Press, we certainly do away with all this risk, as there is no lint cotton on the floor, nor necessity of going down into the press box at all. Owing to the frequency of gins burning, you would hardly realize the fact that, though we have sold our outfits since 1883, there lias never a complete outfit burned up, either with our own gins or one used in connection with other gins. We have sold hundreds of them, every one of which, from the first to the last one, as far as we have heard, is still standing unharmed. Insurance companies, through tli its and managers, are having ti ntion called to this fact and are beginning to open their eyes. Several years since we began to call their atten- tion i of our system, as compared with others, but would pay no attention to our assertions. Now they can ir themselves. Some of our customers refuse to take out ies, preferring i<> carry their own risk than pay the enormous premiums that the compai compelled to demand from old style ginneries. But seven years have rolled by, and they see the same outfits standing that we put up at first, and those erected year since, and they see to their own satisfaction that ours is a safer plan, and have already in many instances given reduced (o our customers. However, not as yet to the extent that, the present, showing deserves, and we purpose calling attention more fully, and to a greater number of companies than before, and hope and expect to secure their attention with a proper ad- justment of rates to be in keeping with the comparative merits of on iome of our patrons hi 5 at about •ffered to others; others who did not receive such reduction, Inn d their own risks. We cheerfully refer to all of our customers on this point. Many who have lived in dread of fire for years, and at last burned up, have put in our system, and now assert that I I no more uneasiness about fire in 16 The Mungeb Patent Complete System of their ginneries than they do with their residences, or other prop- erty. We refer with pleasure to Messrs. Addison & Carnes, of Dallas, Texas, who are experienced insurance agents, also Maj. Hu. F. Ewing, also of Dallas, who has had many years experience ginning and handling cotton, as well as insuring gins. SIMPLICITY To some people this term may seem at first sight inappropriate to our system. But if you will investigate, however, you will be convinced that it is simpler and easier to operate than the old style. Take a two-gin outfit, for comparison. With the old style the cotton has to be taken up from the wagon or bin in a basket, carried to the gin and leveled off in the feeder by hand. Any ginner well knows that if the cotton is not leveled in the feeder so that it will feed the gin regularly, the gin will break the roll and do its work very unsatisfactorily. All this requires not only much labor, but careful attention. Witli our elevator and distribute]', all you have to do is to feed the cotton to the pipe, and it will be carried to the feeder and leveled off perfectly, without labor or attention whatever. The same may be said of the lint cotton. With the old style rig the lint has to be taken from both or all of condensers and carried to the press by manual labor, being careful to take it away from each condenser, or else it will choke up and separate the lint from each and every con- denser between every bale; while with ours, all the labor of con- veying the lint to the press is avoided, being only necessary to separate the hales in the gin feeders, and the lint will separate itself as it drops into the press, it has been fully and practically tested that any one capable of running an old style rig success fully, can soon learn to run ours. However, if they should be prejudiced against improvements, or old fogyish in their ideas, the better plan is to employ a practical, common-sense man, even one who may never have run a gin, but who is quick to learn, and he will soon manage it. We know of such being the case, from experience. DISABILITY Ordinarily, a cotton gin outfit is calculated either to wear out or burn out within an average of four or rive years; and if yon do not wear it out, it will wear you out. Some outfits last much dling, Cleaning, Gin ing. 17 i , of course, but others give out in much less time. Our machinery is all built with a special view to durability. From beginning to end it is a cleaner, not only of cotton, but of itself. It takes the dust and sand not only out of the cotton, but entirely out of the building, thereby preventing unnecessary wear on the machinery by the sand and grit, and by giving a steady and posi- tive motion, as is customary with our outfits, causes it to last much longer than the old style. The sand and grit that is usually mixed with the cotton as it comes from the Held soon wears oui h of the saws and the ribs, as well as all the journals and bearings. The rocks, nails, etc., that arc always more or less mixed with seed cotton, get into the gin and break or bend the saM the bristles of the brush, striki Lit off, so they do irk pro) »erly. Either or all of Id style outfits and have to be re- placed, while with our :ils, sand, and, in all foreign substan ■ taken out, il the machinery bo last longer than otherv 1U ILD1NG WITH A VIEW TO ENLARGING Oil] ginnery, with demand may require. l''or i wish to put up a two-gin outfit at nd with tin' probabilil or more gins in the future. Suppose you wish nr calculations to add n\\f additional stand ;> may build lions, r the tl at first; or, if desired to enough for your two stands, and it will he \ in length when
  • Although the newsp trtion of the accid which occur almost daily, they record enough to show the nerd of a system that will lessen these dangers. In our complete system, tin way ;il from the gin, avoiding the danger usually th in removing them in the ordinary way THE BEST IS ALWAYS THE CHEAPEST In no business is this old adage more true and applicable than in the handling of cotton. The fiber is weak and delicate and is. 20 The Mi .< of subject to much rough treatment before it reaches its final desti- nation in the woven fabric. Any system that not only avoids this bad treatment at the gin- nery, but improves the quality of the product in every operation, should certainly be hailed with joy. This we claim to do from beginning to end. Our machinery costs us much more to manu- facture than the old style, but we claim that the small addi- tional price which we are compelled to ask for it over and above the price of the old style, is more than two-fold repaid you by the various benefits and profits winch you derive from its use. DRAWINGS AND BLUE PRINTS We have complete sets of drawings and blue prints, which we furnish our customers, or our mechanics, to aid them in setting up our outfits. They are on the plan of those shown on pages 17, lid 1!» of our catalogue, being a greater variety of views and plans and more correct and explicit in detail, by referen winch, together with the information contained in our catalogue and printed directions, any reasonably well posted mechanic can properly put up and start our machinery. Owing to the cost of these drawings and the great varieties re quired to supply our demands, we furnish them to our pure): only. They can he seen in on , however, both in 1> Tex, is, and Birmingham, Ala. VOI R PATRONAGE DOUBLED By offering suitable inducements, custom will be drawn from a The cotton plani and must ha advantage that can be offered . and if you will take his cotton out of tin for him, and either buy it from him in the fair price, or gin it properly and promptly, so that he may go on about his other affairs, he will be induced considerable troul ich your gin and thereby increase your patron. ; MOST VSEI) WHERE BEST KNOWN Thi the beginning and rapid development of our n in the introduction to our catalogue, and a cut of the first outfit put up, in 1883, is shown on inside of bark of <•■ Although our machinery has been built and sold foi 11 \ - UING, (il\ in tlic year 1889 about 75 per cent of our •• used in less than one hundred miles of its home, in Dallas. This is owing to the fact that sonic of the first ing made and machinery used near there served as advertisements for the »f others, especially so with complete outfits, including our gins. We have several complete outfits in and near Dallas, the re- sults of which compelled the construction of others. Wherever we sell one outfit we sell one or a-half dozen in same section or neigh- borhood the next year, having as many as three of our complete outfits in one small town and frequently two, and in many in- stances where only a part of* our system was put in at first we have been continually putting in other parts, until now they have the whole system. Many who have put in parts of ours with and oughly ii pressed regrets at not buying our whole system v that, if they hud it to do over n, they would certainly d< AHEAD OF THE TIMES It is sometimes said that our system is ahead of the country, or ahead of the times, that it cleans the cotton too well, and so on. Yes, we Avert- told that many times when we put up the first complete outfit in Texas in 1883. Vet if you will examine the d of our customers, and investigate the successful introduc- tion of our system, you will find that it is best thought of, praised and patronized where it is best known. If our system is valuable in one section, or one cotton state, why not another. It is true, we had to wait several years after perfecting the system before even the people who saw it, would adopt it liberally. But now as many have tested and proven its merits and superiority suffi- ciently, it is folly for you to wait longer for the times to catch up. If the times won't catch up, you leave them behind. You had as well lead as any one. Some must lead while others follow. We propose to lead in furnishing the best. Will you lead in buying and using it ? STORAGE OF SEEP COTTON As each person must be governed in this respect by his own liar circumstances, we cannot vn a plan th 1 suit all. The location, construction and dimensions of Cotton House depends on the amount of patronage, number of gins, tier of taking toll, whether buying the seed cotton or ginning for toll, whether located on a railroad or not, and soon. On pages lii ami 13 of our 1890 catalogue, we have shown plans of a house suitable to be separated from the gin house, with stalls, to be used at a custom ginnery. But various modifications of this plan may be used to suit circumstances. See also cut <>n inside of back cover, and other cuts in catalogue. We have drawings and blue prints, showing more completely, different arrangement and styles of building, which we furnish our purchasers, after they have ordered and furnished us with their views of what they want. But they are too expensive and too few of them to sup] only to purchasers. BITING COTTON IN THE SEED Different localities have different methods of tolling or re< ing pay for ginning cotton, and no suggestion which we could would apply to all lo circumstances. Some i cotton, winch is sometimes weighed out of the wagon and sometimes weighed out of the bin. This method involves considerable expense as well as delay and annoyance, both to the ginner and farmer. Others gin for a tain price per hundred pounds of lint. Others gin for the seed, or a part of the seed, and some furnish bagging and ties. I hit the best way of all is to buy the cotton in the seed. We admit that I nge cannot be brought about at once, but it is fast gaining in popularity. The ginner is ready and willing to accept this method at once, but the drawback is to make it popular with farmers. This is easily done when you show him and prove it to him that you can give him as much for bis seed cotton as he can get for it after waiting to have it ginned. It is as annoying and expensive to the farmer to have to wait for his cotton to be tolled and ginned, as it is to the ginner. Time is money to the farmer at this season of the year, and time spent in waiting for his cotton to be ginned should be m titably spent ingathering and saving his crop. Another seeming hindrance to the speedy adop- ethod is that a large per cent, of the cotton crop is mortgaged to the merchant for supplies. But this is no real obstacle, as it arly pro> ixperience of those Handling d Press] l Jo iciu, that this method is just as advantageous to the merchant, as he only has to enter into the market to buy the seed cotton and send if to the ginner to be ginned. So you sec, it is money saved to the farmer, ginner and merchant. Some of our customers with only a limited capital, have adopted this method and find it no trouble to prove these facts to the tanner and merchant, and have created such preference for it. among all con- cerned [Ktrties that it would be difficult to return to the old way. They buy the ^i:<\ cotton and check on the merchant or hank with whom arrangements have been made for the money, and send the haled cotton into market the next day, receive the high- est market price for it, and turn proceeds over to the merchant or hank. It is a rare occurrence now to see one going to mill with a turn of wheat and camping out at the mill until it is ground,- as was the custom only a few years ago. Yet, this method of buying aw material is even much better adapted to the handling of rot ton than to the handling of wheat, as you may pick your chances and go to the mill on a rainy day, or dull times, hut you are compelled to pick the fairest day in your bus ^n to take your cotton to the gin. We have always predicted this revolution in ginning cotton, and although the change cannot he completed in a day, yet it has already gone so far that any think- ing mind can readily see that it is now a matter of a short time. And although our system is adapted to any method or capacity, both small and large, where it is desired to handle cotton cheaply and profitably, yet ours is the only system by which it can be handled to advantage on a large scale. With this end in view we have clung to it from the small beginning when we had to battle with existing customs, until now when everything seems to point to the fact that we were working in the right direction. HANDLING SEEP In all our complete outfits we use the exhaust air from our ele- to blow the seed to any desired point. We have recom- mended this plan in connection with our elevators for years, but not until the last year have they been used to any extent. Our patent vacuum feeder (the same that we use in feeding the ii out of the vacuum box when distributer is not used) is 24 placed under the seed delivery, and the exhausl i pipe connected to the lower sideof vacuum feeder, by which the seeds arc fed into the exhaust pipe and blown to any desired point, cither into the bin, wagon, c d house. We are de livering the seed over a hundred feet in many instances, but the same rule applies to handling seed as to cotton, which is, the far- ther off you deliver them the more power required, By placing our double elbows, with valves in the pipes, the direction of the seed is changed in an instant, delivering them in one instance into a car, and in another into the seed house, wagon or any other receptacle at will. Where our suction elevator is in use is no system of handling so unheal, simple, or satisfactoi I to han- dle both seed and seed cotton at the same time, with the same fan i and same air, is only a fraction greater, unless the seeds are to lie delivered a greater distance than the seed cotton is brought from. Suppose, for instance, that you draw your seed cotton 7.~> feet, you could blow your seed for the same distance with only a small ad- ditional power. In handling seed in this manner a portion of the dust that is separated from the seed cotton is mixed back in with the xv^l^ but not enough I it objectionable, or, if desired, ns may be placed in the pipes in such a manner as to sepa- rate most of the sand and dirt from the seed, though oil mills have cleaners for that purpose. In any case, however, there is less dust in the seed handled this way than when our elevator is not used, as a great deal of dust and foreign substances are separated in the different operations that i I back into the seed. We have many of these outfits in operation, giving the best of satisfaction. With a line of two or more gins, we use screw or belt conveyor to deliver the seed from the gins into the vacuum feede ise our regular distributer, with rubber vacuum '■ wings. Our drawings show diffi angements of seed blowers; but one special good feature system is that you can bend your pi] asy curves) and carry your seed in any direction, angle or curve, without the trouble usually experii with any or all other methods. Owing to the fact that your seed will be of a better quality, and also that you handle them in larger quantities, you should de- mand the highest price paid for seed, li tig your seed cotton you th< h If the seed cotton is wet, if is stored until in a proper state to run through our suction elevator and dryer, and by always drying them and keeping them so, there is no danger of their heating or rotting, with se rious loss to the * » i 1 mills and ginner, as .is frequently the handled Our suction ap] rocks and nails and other hard substances that often injure the machinery of the oil mill; notwithstanding they have machines for separating them they handle the seed so rapidly, in such large quantities, thai it is im- possible to always make a complete separation. By this system you can handle the seed much cheaper than otherwise, as you blow them an the gin to the railroad ear, or to the seed storage house located clo lilroad track, from which they are handL or you may blow them back into the farmer's wagon. SAV1X0 AM) I TIL1Z1NG MOTES It has always been, and is to this day, the custom either to throw away the r to throw them in with the lint. These motes are the small immature seeds which pull through the ribs of the gins, and are covered with short immature linl great deal of the sand and dirt which is brushed down from the lint by the gin brush is also mixed in with these motes, so that, as they drop from the gin, they are not very inviting to attempt to derive profit from. In using our elevator and cleaner there are not so many motes left in the cotton, and they are of a better grade than ordi- narily. I io wever, let them be ever so bad or dirty, we clean and re-gin them, and make from them a grade of lint that sells for a fair price, to be used for paper stock, and many other purposes for which a low grade of lint is used. If you buy the seed cotton from the farmer at a better price than he can get for it after hav- ing it ginned on the old style gins, it will make no difference with him what is done with his cotton or how it is handled after he has sold it. Hence you will take the motes as they drop from the gin, and convey them direct to our mote cleaner, which puts them in a proper condition preparatory to being re-ginned at some convenient time in the future, So, instead of either throwing all ood lint, you should take as much motes out The MiMJKit Patent Complete System of of the cotton as possible, and clean and regin and sell them to the paper mill ; and in this way yon will reap a nice profitfrom what you have previously wasted, besides gain a reputation for good, smooth sample of lint. ENGINE AND BOILER It is good judgment to put in boiler and engine large enough for an increase in your business. If you put up a good ginnery to do public work, and do the best work at reasonable figures, and do it promptly, your custom will certainly increase. This is the experience of our customers. And it is much cheaper to put in sufficient power to meet your future demands than to have to remove it after you find it insufficient and replace it with another. difficult to dispose of second-hand machinery of any kind les, there is no economy in working, either a boiler or engine, up to its estimated capacity. The po to run' our complete outfit depends to a great extent upon circumstances, such as the manner in which it is handled, the amount of cotton ginned on a given size outfit, the distance the cotton is carried by suction and amount of cleaning, and soon. The more the cotton is crowded through the gins, the more power required to drive them, and the greater the distance the cotton is drawn, or the seed driven by the air, the greater the power required to do that work, and so on. But on an average, say for a bale aws in ten hours, which is the proper speed for good work, the power required is about one and a-qua horse-power to each ten saws, or for each bale per day, which is seventeen and one-half horse-power for two 70-saws, twenty-six horse-power for three 70-saws, and thirty-five horse-power for four 70-saws. The usual sizes put in are twelve to fifteen horse- power for one stand, twenty for two, twenty-five for three, and thirty horse- power for four gins, though about rive horse-power larger is better, as it allows you a margin of power, and will give you more economy and satisfaction in the long run. The boiler is usually placed about fifty feet distant from the gin building to avoid as much as possible any danger from sparks, either from the furnace or smoke-stack. Large boilers with ordinary long stacks may be placed inside a part of the gin building with very little more danger from fire if properly attended. If placed sepa- team pipes must be boxed in and covered with some 27 non-conducting material, ordinary motes or sawdust in an air tight box answering that purpose very well. The engine should be attached to the main shaft, and in our ordinary outfits may be located under the gin stands in the gin building. 15y so doing' power and room is economized, and a better control of the ma- chinery afforded the ginner. A cord should be attached to the lever of the governor, so it may be started or stopped at will by the ginner, without leaving fche gins or going down stai Sometimes both engine and boiler are located side by side, at a distance of about fifty to one hundred feet, and engine connected to line shaft and extended to gin house, which does very well. Sometimes they are both placed in connection with the gin build- ing. With our system this plan, though not as safe as when ated, is much safer than the old style, where the seed cotton is stored in and the lint cotton scattered all over the gin building. Our 8 and 10 gin outfits are operated by automatic engines, and connected to shaft by belt instead of direct connections. For these sizes special instruction will he given. We have them from the small, plain slide valve ten horse-power to the magnificent one hundred and fifty horse-power automatic, with all modern appliances for heating and purifying feed wan SIZES OF GINS Many years ago small gins, from 40 to 50 saws, were mostly used, as they were run by horse power, for winch that size gin After the small steam engine was introduced i I and s< i saws, at once came into demand. Hut a use of the large sizes, being run by steam power and often at a break-neck speed, the saw and brush shafts began to wear out of round, consequently out of balance, springing and rattling, thereby giving much trouble and annoyance and necessitating frequent repairs, until gradually many practical ginners abandoned the long gins and re- •d them with smaller and shorter sizes. But when our gin and system came into market ed still another revolution, as it were, and re-instated the 70-saw as the popular size. The bearings on our gins are on the inside instead of the outside of the driving pulleys, making the distance between them less, and consequently the shafts less liable to spring or rattle, or get out rder. And being only two, instead of three, the journals are '2S The Mi '•■■ i ok not so liable t* it of line. However, if you are partial to three bearings we will put the outside one on. We consider the outside bearing on the saw shaft not only unn but posi- tively detrimental to any gin, yet with nearly all other gins, if is an absoln -ity, on account of the ordinary means in use for adjusting the With other gins the driv- ing pulley has a wide face and small diameter, thus makiri outside support to the saw shaft indispensable, while with our patent system of running i driving pulley with and large diameter, making the outside support positively Vs an example of similar construction of bearings and pulleys in other machines, we refer yon to the ordinary wood planing machine or surfacer, which has no outside bearing, though the pull< ■ itside the bearing, and the speed from Mono to 5000 revolution minute, and yet a perfectly smooth motion is required in o to do good work; also to the ordinary roller Hour mill, which is of late invention and has the driving pulley, (which is about the same size of our driving pulley) on the outside and the bearings on t; im both. The ;id to thi 1 for additional length of buildii: the three 60-saws while there would be a gain of from two to three bales per day for the capacity of the ginnery. These are good reasons for using 70-saw gins. PROPER WORK FOR A GIN The proper amount of work for the saw gin to do is a 500 weight bale of lint for each ten saws per day of ten hours. This very low estimate at the present rate of ginning/ Very few ginners are satisfied unless they can turn out nearly double that amount. Our four 70-saw outfit will easily gin twenty-eight bales in ten hours at that rate, or a little over thirty bales in eleven hours. This would allow an hour between runs when running nights. This would be 750 bales per month running twenty-live days, or 3,000 bales for four months, and means good work and a good profit. By referring to a letter from Mr. D. C. Kincaid, of Forney, Texas, you will note that he gins 33 hales per day will Handlis 29 our 70-saw gins with five men ; and while our gins may be crowded to even greater capacity, yet we wish it understood that our greatest aim is to produce a gin that will turn out the best grade of cotton with the leant labor and greatest profit and satisfaction to our customers. We have ^wn as many as fifteen bales ginned on one gin in daylight, but this proportion cannot be carried out where a num :ins are used, besides the work is always poorly done and a great loss entailed by such overloaded raachim VARIOUS RESULTS FROM OPERATIONS OF GINS Taking the ordinal ample, consisting of the saws, brush, ribs and roll-box, it is quite impossibl and the same gin, at the same time in all particulars ; that is, to make the best sample, best turnout, gin faster and take Inasmuch equal on same gin, the following rul without nt: 1. Adding rom sanv i Lain linn •2. Thi liber. uder runs, the smaller the ratio of i oil. lility of ill gin faster \vh leaning well, than it will when cleaning well. Pin' fewer ginned, th iple. !>. Any good ','■ ,u, if ii is ru itions with a roll, will gin sev< en hours, and do it well. The same gin, by tighten.ii. I] and in* : . will gin but to the detrim 10. The high speed in the roll longer and tier, but to the detriment of the sample, and so on. PRESS POWERS Our Double-Bos d up and running with either 30 The Mu.ngkk I'atknt Complete System screw, hydraulic or steam cylinder powers, but unless otherwise ordered, we always supply the 5 inch screw power. The most valuable feature of our press, is that of the double revolving boxes, by which a continuous operation is acquired, by ginning a bale into one box while the other one is being pressed out. We have our Double- Box Presses with screw power doing the pressing with perfect ease tor four gin stands, and we guarantee it to do the work for six if desired. The screw, when connected and operated as we do with our Double Box< way with the necessity of such fast speed in running up and down. By having the Double Boxes, you avoid any loss of time between bales, the screw being tieapest, simplest and strongest power yet introduced, induces us to furnish that power in most cases. However, we furnish either hydraulic or direct steam cylinder when desired. With the screw power, the last bale each day may be run up and tied out after steam has run down to a low pressure, while with our i cylinders, the full head of steam must be kept up until the sd out. We use the steam cylinder to do our tramp- ing ij s tramping when the ginning ceases; and consequently, no extra head i is required after the bined. Our theory is, to use a strong and efficient tram per, winch will tramp a h t box, and then us-. g and reliable screw power, which will make any weight bale from 400 to 700 pounds, with lessary. ADVANTAGES OF OUR DOUBLE BOX Supposi ur minutes to run up and four or even two to run it down. That would be six to eight minutes to run it upand down. Now, with the Single Box, you have to put the lint into •ox by hand (which by the way is even mon --able than tramping it in the box.) Then after you have the bale in >ox, you run the screw up, tie out the bale, throw it out, put on the bagging and run the screw down again; during all this tn has been accumulating on the floor. Then you must commence and put all this bale of lint into the box by hand again, taking up a great deal of valuable time, and perhaps ms will have finished th< 'aught up, causing perhaps some dela \ ith the gins. But upon the other hand, with our Double-Box, instead of wait- Ha.m.m , sing, Ginning inb I 31 ing for all this work and delaj n as the screw is down, al you have to do is to revolve the Press B..xcs and start it right up again, losing not a moment's delay in putting the lint into the box, giving you ample time, even if it takes your screw five minutes to run up and five minutes to run down, which would give you five minutes to simply put on the ties, and this is ample time even with a slow hand. That would make four bales an hour or forty to fifty per day, with a slow screw and a slow hand. With :i good screw power and a quick hand it can lie done in ten to twelve minutes, or fifty to sixiy bales in ten hours. The same figuring applies to hydraulic power or steam cylinder. The Double- Box doubles the capacity and lessens the labor, fire risk, and room required with any kind of power. TRAMPISti COTTON IN THE PRESS Every one knows that of all the work about the gin thei none so disagreeable, laborious and unhealthy as handling and tramping the lint. All we have to say is that our Packer will do it practically and successfully. After several years of labor and careful experimenting we have a perfect Cotton Pa Lapted to eith< tally to our Double- Box ; words to mention the ir many advantages gained by the use of such a machine, ■ who has had any experience with ginning cotton knows that well. (hie benefit derived from using the Packer, even on the small outfits, is that in the beginning and i '" the work, both ginning and pressing can be done by one man, doing away with the usual necessity of hunting all over the country for pack out a few bales of cotton, or keeping a lot of hands employed w not enough ginning to. justify it. 32 The Hunger Patent Complete System of QOJT OP BUILDINQ AND OPERflTlNQ 0TJR COMPLETE OUTFIT FOR PUBLIC GINNERIES— We will explain the plan upon which you can locate, con- struct and operate our ginneries. LOCATION Adopt your location most suitable, after a thorough investiga- irroundings and circumstances. The principal poin ire: ED. This applies to the present crop, and also to the future p pects. There are some locations in which the amount raised is while in others the amount is yearly decreas- ing, (although hy the pro] lie natural fertilizers which the cotton crop itself yield riched and brought to its original fertility). Tin' numbei of the ginning establishments for properly and economically handling and taking liould be eon sidn RAIL Pri ents should be made with railroads before yon locate on their lines at all. >ur plant on a sidetrack ot ind haled mii the i and relo d and the hales in v handlii At "iits Handling, ( i i and Pressing. 33 should be made with the company for economically compressing and handling' your bales. COST The amount, invested in your plant should depend entirely on the circumstances of the case, such as the amount of cotton raised in the section of country contiguous, the prospective amount to be raised in the future, the number, capacity and quality of gins in the vicinity, etc. A FOUR SEVENTY-SAW OUTFIT. Lot, building and fence, scales, engine and boiler, shafting and pulleys, belting, four 70-saw gins, feeders, condenser, tines, self- packing double-box press, suction elevator, cleaner and distributer, will cost about $6,000. Capacity, 30 bales in 11 hours; 750 bales in 25 days. Of course these figures limit the lot and buildings to cheap location and material. THE MACHINERY An outfit of our machinery costing $4,000, which includes en- gine, boiler and all shafting and belting, will gin 3,000 bales of cotton during the ginning season. The lots and buildings would be added to that, and the price of them would vary with different localities. But on an average $6,000 will complete an outfit that will easily gin 3,000 bales of cotton during the ginning season of say four months, without crowding the machinery, doing good work and improving the sample instead of injuring if. THE lU'lLDlNGS May be framed and covered with crimped or corrugated sheet iron, the dimensions, construction and relative location of same being governed by circumstances, such as capacity of machinery, amount of cotton stored and size and shape of lot. We have some gin houses of brick, but the iron is generally used, being much cheaper and about as safe with our system. But don't forget to look out for comfort, as far as practicable, and locate your gin building with gins fronting south, if possible ; or, if not, east or west comes next. The beginning of the ginning season is usually very hot and the close very cold weather. By locating the gin building as above you get the benefit of the south breeze 34 The Hunger Patent < 1 of in the hot weather and may be shut off from the north winds in the winter. All these little comforts may not amount to much to you, you may say, as you may not intend to be in the gin house much, but everything that tends to make the ginnery more pleasant and agreeable will enable the workmen either to do more work or to work for less money. Have as much ventilation from the south as possible and as little from the north. Manage to have the press on east or west end, to suit your convenience, but be sun; not to have, the door through which the bale is rolled, on the north side, else the brisk north winds will scatter the lint cotton as it falls from the condenser into the pr< EXPENSE OF OPERATING This, of course, depends also to a great extent upon circum stances. The larger the plant tin it can be run in proportion to the amount of work it will do. One man is required to run i tand. The same man can run five on our system. ft usually takes a man to do the weighing for a single gin and .me man can very easily do the same work for live. It takes one man to tie out the Wales for one gin, and the same can tie out the bales for five gins. It takes one man to fire a boiler for one gin, and the same man can lire a boiler for live gins, and so on. The amount of skilled labor required to operate our system is less in proportion to capacity I ban the old si This is easily proven. But why is tins so? We answer, for the same reason that it takes a less number of skilled workmen to operate a flour mill, for instance, that is fully equipped with a full set of improved machinery for elevating, cleaning, distributing, grinding and packing the wheat and Hour, than would be required to do the same work with rude or old style devices, or with no device at all, as is the case in most cot-ton ginneries. Just so, when our system is properly constructed and placed in the gin house and belted up, it is easier to look after it than to do all this work with rude and imperfect devices, or with no devices at all and have to handle it by hand. The fact is, we find it generally safer to secure a trustworthy Handling, Cleaning, Ginning and Pressing. 35 practical common-sense man who has had some experience with any ordinary machinery, than one who has had much experience with old style outfits. For it is sometimes possible and even probable that you would secure one so old-fogyish and "wedded" to the "old style" that it is more difficult to train him into the new from the old, than to teach the new man from the beginning. There is usually required to operate »UB SEVENTY-SAW OUTFIT, One book keeper, weigher and buyer combined. One ginner. Two pressmen. One fireman and engineer combined. One roustabout, feeder, • Total, six men. SOME POINTS FOR PROFIT It is not expected to convince any one of the merits of our sys- tem by argument alone; for it is expected that each and every one who will be induced to read tins with a view of investing- will make a thorough investigation from an outside and unbiased standpoint. Vet it is the intention to point out some of these advantages, and Mien you may investigate in detail. Suffice it to say thai the suc- cess we have met in disposing of our machinery, and the universal satisfaction that it is giving to those who have bought it and are using it in the place of other machinery, which they have thrown out and abandoned for the purpose <>t" adopting ours, should, in itself, be very strong evidence of its merits. PRICE OF VOIR LINT ADVANCED Your plant should be built with a special view to making the best possible grade of lint and obtaining therefor the highest possible price. To that end, the seed cotton should be properly graded, placing the mixed, with a great quantity of foreign sub- stance, to itself and that which is dump or wet to itself, allowing it a sufficient time to arrive at the right condition to go through our cleaning and drying machine. There is no one thing more sadly neglected than this matter. There is as much good cotton ruined by ginning it wet as in any other way. The cotton mixed with dirt and leaf hash to am stent 86 The Mungkii Pate em ov may be separated from the better grades. However, after running through our Cleaner, the cotton will be improved from one to three grades. Yet it is best to separate the different grades before g< >ing through the machine to get the best results. THE GIN SAWS should be given a regular speed, and not suf- ficently fast to break, tear or cut the fibers. Sand is a cause of cut lint also. By cleaning the sand out we avoid this entirely. The density of the roll has also a great deal to do with the injuring of the fibers. If the cotton is crowded into tin box until it it is com pact or hard, the eal< and cut the lint to an alarming extent. The shapt of our gin sav 'o made with a view to smooth sample. The pitch that the tooth passes through ribs, has much to do with sample and lias our special attention. (There has been for some years considerable opposition to the SAW (JIN. The trouble is not and never has been with the saw gins, but with the way they are run.) instead of holding the seed in the roll box until they are fairly "skinned," the proper way is to turn th ft soon as the lint is taken from them. In order to make a good turn out I are usually retained in the roll box and rolled round and round until the line short lint is peeled from it. This process has also the bad effect of picking off particles of the seed and throwing them into the lint. This is even yet customary, to an alarmin, it, all over the cotton ginning South. This is all done for the purpose of getting quantity to the det- riment of the quality. This should be changed. Mow can it be done? By handling the staple as it should be handled, and then claim the proper difference in the price of the lint. By all this improper handling of cotton a few more pounds of short lint is obtained, while it deteriorates the quality of the staple many times the value of the amount gained. The weight of the short staple, added to the specks cut from the seed, even supposing it to amount to 20 pounds, at nine cents, only brings &1.N0, while the; injury to the good staple by being thus dragged in with this worthless short staple and cut lint is much greater than that gained in weight. and Pkkssj 37 'I'll; plain to the spinner. He experiences the evil effect of mixing this short lint in with tin; good. It is troublesome and expensive to him, but lie is entirely unable to remedy it, (unless he will make a proper difference between staple handled as it should be and that butchered as it is generally done). Your object should be to show the superiority of your staple, and thereby create a demand for it at a fair price. The spinners are now ready to make this difference. By read inn- the a i this little pamphlet, you can see that our re marks eoincid with the leading spinners of the day. And when the fact is thoroughly established with the spinners that you not only aim at an elimination of the dust, sand, leaf trash and y movement to preserve the ■a ill command a ready sale for Added I "ii should wrap tin; hale in such a, manner as to protect it, from the weather, and at the same time to prevent any wa Furthermore, you should have each bale marked and numbered in such a, manner that tie not be detached. This tag should ur name, flu; number of the bale and date ginned. In this manner yon will establish a trade mark, as it were, so that any one will know from whence it came, and you can safely gi any bale with your brand on it to be true throughout, a ented on tin; outside. Again, in our system the lint is not handled at all or swept over the floor, or trampled under the feet of the operator, as is customary with all others, which is also injurious to the delicate libers. Furthermore, you will have no remnants of lint piled up in the corners of the press room to gather dirt, as is so often done in the ordinary ginning establishment, and which is another cause of some of the mixed packed bales. All of these little precautions amount to a great deal in the profits of the business. 38 The MunGek Patent I m of From Authorities sn Cotton. We refer you to a few articles from the following authorities : 1. Manufacturer's Review, is*7. 2. Textile Manufacturing World. 3. Manufacturer's Gazette. 4. Industrial Reporter, April, IS* 5. Manufacturer's Reviewand Industrial Record, June, 1888. 6. Industrial Review. 7. Textile Record. Manufa Record. V. Hon. Edward Atkinson, 10. New York Cotton Exchai These articles are mostly front cotton spinners and carders, who handle the cotton after it is put into the hale and taken to the cotton mill. Sonic of them have been written very recently, and others several years since, hut they all point to the same conclu- sion. We have culled these from a host of others, which we have in our possession, from various authorities over the United States, to whom we could refer you, hut they would only reiterate tin; general verdict of those which we have produced. We have been watching these demands from the cotton mills for a number of years, and have been constantly striving to attain, and think we have now reached, that perfection in our ginning system sufficient to supply this long-felt want. We have continually noted the various defects in the methods of handling seed cotton in the South, as pointed out in these arti- cles, and have been as constantly pursuing steps to overcome them and offer a perfect system in their place. Our labors have been in the field, in the gin, and in the cotton mill. We have lis- tened to the farmer's story, to the ginner's statement, and to the spinner's complaint. We have heard the farmer say : "Don't clean my cotton, I get as much for the dirt as I do for the cotton ; all I want is 'turn out,' gin the seed clean, whether the sample is good or not, " and so on ; have seen the ginner pull the mote board front until all of these impurities were carried on with the lint. Handling, Cleaning, Ginning ind Pressi 39 it? That of no one person. II was the fault of neither the farmer, ginner, cotton buyer or spinner, but of all of them combined. The spinner complained, but still did not make the proper difference between good and bad cotton. The ginner and farmer took no pains to urge the proper difference. The spinner called for cotton cleaners and better gins. They were tried, hut soon abandoned, as the extra amount of expense and labor necessary to do this work by old methods were not repaid by a proper difference in price. All this time we were constantly perfecting a system to do this work with very small extra first cost, but with even less labor than that attached to prior methods. Now the spinners demand better methods of handling- and ginning cotton ; they are willing to pay the proper difference, and now we stand ready with a complete and perfect system to supply the de- mand, one that has been tested for ears with a constantly increasing demand and popularity, doubling its sales each year, and proven to be the very thing to till the bill. We have been constantly watching and studying the wants and perfecting a. system to supply it. Now we offer it with renewed confidence, realizing that our labors have not been in vain. We offer it as "the boon to the farmer, the health and profit to the ginner and the satisfaction to the spinner. We have stood alone in the fight from the beginning, no one having or offering anything to compete with our complete system. When we ventured to build the first outfit in 1883, complete in principle though rude in construction, the cry was against us, so far as cli srving the cotton was concerned. All applauded the great saving of labor and other meritorious feat- ures, hut condemned the fact that it cleaned and improved the cotton. But this objection lias been overcome. The cotton from our system is recognized the world over. The cotton buyer, cotton yard master, public weigher and the compress men all recognize it by the touch. These are facts which can be proven by those who handle the cotton prepared by our complete system, as well as by those who use it. 40 The Munger Patent * u of COTTON. [From Manufacturer's Review.] To insure greater strength in cotton yarn, we need, and must have, less broken liber, and more uniformity of length and diameter of liber, and freedom from all impurities and foreign substances of every kind, including excess of water, which causes mildew and rot. During a long series of investigations of the causes of imper- ils in cotton filters and the unevenness of slivers in mill processes, and the various causes of imperfect yarn, I have re- ferred to many causes of bad yarn and made some suggestions for remedies, but of all the various imperfections I have referred to and the necessity of improvement in methods and machinery, there is nothing now in the present advanced state of cotton machinery of more importance for the perfecting of yarn than the more perfect condition of raw cotton. In a recent article I re- ferred to the examination of individual threads, by taking out the twist from many sections and carefully examining the little slivers to find the causes of imperfections. The glass revealed so many cut and mutilated fibers, together with neps made from looped and torn fibers, which had their origin in the bad condition of the seed cotton before it entered the saw-gin, that I determined to make an effort to investigate and in a faithful manner present tins very important subject to the attention of cotton raisers and parties interested in the manipulation of this valuable staple, for the manufacture of fabrics for the millions of people in our own and other countries. While we acknowledge many of these imperfections are due to the mills, the great and very important fact remains, the necessity of greater care in cotton culture : In picking, none but matured bolls should be taken ; in the care and protection of the seed cotton ; in the inspection and assorting of the various grades of length and diameter of fiber which is presented to us with force at every minute examination of some grades of raw cotton, and more es- pecially in such examinations of yarn as are referred to above; in recent examinations of yarn in which I have found frequent tine and coarse places, the coarse bunches or places were made up largely of short lint and n/otes, precisely the same as we find in im- perfectly ginned cotton. In addition to the examination of the slivers with the twist Handling, Cleaning, c comparatively dry, so that when the ike them the seeds may readily be divested of the cotton fiber, the seeds dropping down the hopper while i n is carried by .a cur- rent of air into the condenser, where it. settles ready for bagging. If the seed cotton is ginned damp, the seeds cannot be so easily divested of the hairy fibers, and very many of them will not fall into the receptacle prepared for them, hut will pass Into the pile of cotton. A certain amount of cotton seed, sand, leaf and trash will always be found in cotton, although receiving the best treat- ment, hut thti amount is enlarged when the cotton is ginned while damp. Another serious objection is the loose way in which cotton is fed to the ginning machines by incompetent help. A gin never ought to be forced or run bare. When carrying tot) heavy a load the speed will fluctuate, and the cotton, when forced through, will be badly cut. Prom this careless method of ginning an irrepara- ble loss is sustained in manipulating it through the mill, not only in an excessive waste, but in weak and tender yarn as well. Cotton gins, when run at a high rate of speed, will cut nep and mutilate the fibers while being separated from the seed. The natural variation of the fiber, careless packing and fraudu- lent mixtures render the task of the cotton buyer exceedingly difficult, and one which requires the most experienced circum- spection and careful discrimination, if an even quality of yarn is Handling, Cleaning, Gins ro 1'kkss 49 to be produced from it. It is not safe to intrust the mixing to ordinary mill operatives, and yet this is too often done. One of the worst features about adulterating cotton is that of mixing sand with it. For the last few years the brokers have looked after this so sharply that the percentage of sand has been very materially lessened, still there is enough to seriously affect the safety of the staple while in the process of compressing. When we take into consideration the fact that a bale of cotton of 450 lbs. net weight receives a pressure of 5,000,000 lbs., it can be very readily seen that cotton fibers must lie compactly. The ob- ject of the compressing is to reduce the size of the bales to the least possible dimensions, so as to occupy the smallest space in railway cars or vessel. Some of the latest improved compresses reduce bales which are ordinarily five feet long, four feet thick and twenty-eight inches in width to a bale of six or seven inches thick. The compressing of the bales is done very quickly. Now with this severe pressure brought to bear upon the cotton fibers, with more or less sand distributed through them., they must, to a certain extent, be cut and torn. Cotton fibers are of too delicate a. structure to receive such a strain upon them without injuring them to a certain extent. Cotton A Valuable Industry Points of Interest Pertaining to Gathering, Ginning and Baling. From the Industrial Review. . The manufacture of cotton fabrics in (lie United States lias become one of its leading industries, [t is now estimated that upwards of 11,000,000 spindles are being driven either by steam or water power. These spindles are producing both cotton and woolen yarns. I think it is safe to say that 8,000,000 of these are utilized in the manufacture of cotton yarns. The first, pro- cesses of handling cot bearing on the quality of yarn spun. The pi tton is quite often attended with most, injurious effects. In the first place the cotton gin is an Ugly machine, and unless properly handled, will cut and bruise cotton fibers to such an extent that their value is very much de- teriorated, it rely ruined. It must in mind that cotton is picked at intervals all the way from July to December. Heavy rains often fall over the cotton belts in the South and 50 The Munuku I lbte Systkm uf Southwest. The picking- goes on as soon iff, often- times, before the bolls of cotton get dry, so that when they come to the gin houses, it is in a damp condition, and yet cotton in this condition is run through a set of gin saws, driven at a high rate of speed. The immediate result of this is to seriously mutilate the fibers when separated from the seed. The greatest care should be exercised in picking, so that it may be brought to the gin-house dry. If at any time cotton is picked damp, it should be thoroughly dried before the bolls are subjected to the severe strain brought to bear upon them while passing between the teeth of t i.ws. Coi ild never be ginned if containing an excessive amount of moisture, nor when too dry and Huffy. It is well known that a large portion of the cotton crop reaches the gin in one or the other of these conditions. As a consequence, such cot- ton is badly nipped and cut in ginning. After the cotton is picked, but previous to and including the process of ginning, much loss is caused by careless and unskilled labor. Tins loss is estimated by some experts to average about one per cent, per pound on the entire crop. Reckoning the crop of 1887 at 6,500,- 000 bales, the shrinkage of one per cent, per pound would amount to ne Sto jsly picki tains quite a per ii substances, such as sand, leaf and dirt, and when pressure, applied in baling, the grains of hi ginning foul and damp cotton, not only is the] iorated, but the gin is, by such use, materially injured from the great strain brought to bear on it. In many of tin.' ginning establishments of the Southern and Southwestern States, the system has become forced ; that is to say, in order to get through a large quantity, the.niachines have been run at a high rate of speed. This, possibly, might do, if not carried loan ex- treme, providing, however, the cotton conies to the gin-house cleanly picked and well matured. The condition of tl the amount of moisture there is in it affe ginning. In fact, it will have to be neither too dry or wet in order to pass the crucial process of separating the fibers from the seed without injury. It seems to me, from whal 1 have learned, that, a more thorough and systematii tl ought to b< adopted in the preparatio Handling, Cleaning, Ginning and Pressing. o\ seed cotton before the process of ginning tales place. As a general thing, small ginneries are scattered all through the cotton-growing districts of the Southern States. At these places cotton is brought in from the plantations and ginned regardless, often- times, of its condition. Instead of this, large and well-appointed ginneries should be established at convenient and favorable points in the cotton-growing districts. These establishments shotdd buy the cotton in the seed and sell the product. Let them purchase seed cotton on the plan followed by the great flouring-mills in the West, which buy wheat and corn, and grind it ready for con- sumption. Cotton bought in this way would, after being gath- ered, be handled by skilled labor in important processes, as it is in the great manufacturing establishment of New England. This would be done to an advantage with a handsome profit to those iged in the bus rid a great saving to cotton growers and manufacturers. Cotton, when ginned, if in proper condition, will come out in the lint room in a perfect shower of silky fibers, weak and unpretentious of themselves, but when combined, pos- sessing a pow ighty wheels of com- merce, gives life to countless factory engines and waterwheels, and brings wealth and prosperity to nations. Another reason why ring cotton, is to have it come to tin; gin fre< rid and trash. This defect is not considered in the light it ought to be, in fact, it is heedlessly •ted, and for that reason cotton fillers are very materially dam- , as they are cut and torn by the grains of sand when sub- d to the s essure necessary in baling. This, I think, is felt more w on is haled while in a damp state, as it lies closer. G. W. Cotton Doubling and Drawing Cotton. From the Textile Record. Perfection in the drawing of cotton is affected adversely by various causes. 1st. \'»\ had mixtures of seed before planting; severe rains soon after planting; protracted droughts ; ravages of the caterpillars •ying the foli d weakei spoiling the plant ; picking the cotton before it is fully matured in the boll; indis- criminate picking of lint, stick ,id together. 52 'J' ii b Patent ( u ok 2d. The not being properly protected from rains at the gin houses. If ginned when wet much half-pulverized lint is pro- duced by the overloading of the saws ; negligence in the inspec- tion and assorting the cotton of different fields and modes of culture ; the mixing of short and long, coarse and fine, unripe and slippery, with well-developed and well-twisted fibers, which, if worked alone, would draw well, and make a nice, strong thread for the loom. The latter would test alone 10 to 12 per cent, above extra quality, but if mixed in equal quantities with the unripe and slippery fiber would be quite certain to drop below extra quality. Several gr I qualities are frequently found by good experts in handling cotton in the same bale. This not only makes the whole lot draw badly, but makes the yarn very uneven. In this view of the subject we may see the great importance of thorough- ness in mixing cotton in the mills. For ninety-one years cotton has been chopped and rolled into knots by the Whitney Saw Gin. Many efforts have been made to produce a machine to supersede that machine, but without much succi Several machines have been on trial which separated the lint from the seed better, but not in sufficient quantity to take the place of the saw gin. The late Mr. Evan Leigh, E. C, in his excellent work entitled "The Science of Modern Cotton Spinning," says : "There is much difference of opinion amongst practical men as to the number of tich ought to be given in the drawing process; it is, however, certain that the more it is doubled and drawn out, the straighter tin lie; but by carrying this pi other evils icurred and the nude I. Amei rule, requires than ni' whether long or short, and where OrL sively used, il uded that it should be put through heads only, having eight ends info one, giving C>4 doublings in irns up to No. 84. In other cottons of more stubborn character, Move cuds of drawings arc ; giving altogether 512 doublings in the drawings, for the same numbers." From personal knowledge of Mr. Leigh the above system of cheerfully commended \<< I Tan i>i.i > ung, da i American manufacturers for comparison with her of heavy slivers, as m our mills are running their drawing frames. The importance of guarding against too heavy slivers under one roller cannot he too strongly urged for numbers '20 and liner. Utilk. Some Facts About Cotton— Eight Billion Dollars Drawn to the South Since 1 865 to Pay for ^otton. [From the Manufacturer's Record, Baltimore, 1800.] Cotton is one of the most remarkable products that enters into the world's commercial and industrial interests. Its production gives the South a very great advantage over any other section of the country. Cotton is always in demand, and its consump is steadily on the increase. The simple fact that since 186ft nearly $8,000,000,000 have been brought into the South to pay for cotton, explains in part the marvelous lecuj powers of this section since the war. While bad agricultural methods have made cotton raising unprofitable to many fara yet there is no question but that cotton is one of the most profit- able crops that can be raised when its cultivation is carried on intelligently on a cash basis. Southern farmer their own foodstuffs, making cotton their surplus money crop, find it a very profitable one, and almost invariably become; well-to-do financially. The South produces about three-fourths of the world's annual cotton crop, but manufactures only about 7 or 8 per cent of what it raises, the balance furnishing the material for work for millions of spindles in New England and in Europe. The total cotton crop of the world now runs from about 10,000,000 to 11,000,000 bales, of which the South raises on an average, of late j 7,000,000 bales. Upwards of 80,000,000 spindles are in operation in the world, and of this number the South has but 2,000,000, but it should be remembered that in 1880 the South had only 660 spindles. The increase in the number of its spin* surprisingly great, and the future promises still mo growth. Soi regarding the production of cotton, its value, and the amount exported, will prove of interest. 54 The Munger Patent Cow em of m Thaue 01 Crop years from July 1 to August 31. 1865-1866.. 1867-1868.. 1872-1873.. 1877-1878.. 1884-1885 . Total Acreage. 911,000 ,816,000 ,426,000 ,379,444 ,901,897 Total crop 4,474,069 5,706,165 Total value 278,121 310,01 272,177,136 124,911 313,7: 113,555 Consump- tion in C.s. Bales. 1,2(11,127 1,428,013 2,102.544 2,257,217 2,;;14,op now <; in the Soul: 000,000,0 ir. Cotton mills fur- nish emp] labor that must remain idle for hick of work to do, ex< his business grows. In every town and the South there are hundreds, and in some thousands, of win n and girls anxious to work, while there is no manufactur- i which they rcadih pert, they are enabled to support them, -nli of the community. Mr. John Hill, oi Ling cotton manufac- turing experts of the Soul ! ted that, of the o] emploj mill, at least mployed, and hence had added nothing to the productive or wealth- from choice, hut from for drain on others and bi ipporting. This is one of the great in manufacturing brings to the Sou, COTTON SAVING. -Extracts From a Paper Read Several Ye^rs Ago at a Meeting of the New England Cotton Manufacturers' Association by Hon. Edward At- kinson. The crop of the United States was, 6S the average, depri it a pound by the bad handling be- tween the field and I t a pound in a crop of 6,000,000 is about $30,000,000. Nearly every one consulted has added to this stimony that ided in the present had method of handling thrice as much as is needed, and that if the whole loss to the planters of the South from waste labor, waste in ginning, waste in haling, waste in itself by package and stealage, and waste i point could be distinctly computed and tabulated, it would he nearer to two a pound, or $60,000,000 a year. It is one thin-;' to state this and quite anode to find a remedy. (JINNINU ON A SMAU. SOAI.K. Tie ind baling in tin- - orgia and Handling, Cleaning, Gini 59 Alabama, which are^ on the whole, two of the most ssive Stales of the Soi nducted by one of the three methods: 1. Ginneries run by horse or mule 2. Ginneries run by steam. 3. A very few run by water power. Tin rded. Tim principal part of the - 1 is usually used ■■ one or two neighbors. The gin-house is usually a two-story building of rough construction. The cotton is from the Held in wagons and carried to the uppi d by means of a ladder. Four mules furnish the motive power. The lint cotton is thrown by a brush info the lint room, which is neither brushed nor sv nor from one decade to another. What encoura there be for careful picking- when the cotton is to be ginned in such a place? In the custom ginneries, the machinery ber and more carefully attended to, and >r handli otton are vastly superior to thosi a matter of very grave doubt whether the c ut in any bet- ondition than in the prin ay. In fact, then reason to fear that it is n red in these estubl than in the old-fashioned way. During theginnn mblic ginneries are always crowded with work — each man desiri i have his cotton carried through immediate! urn home, his chief object being to get t! -t quantii ton from the seed which he can possibly obtain. The proprietor of the gin is interested in getting through the largest number of bales, and he works with a view dating Ins customers and taking the largest toll, rather than with any idea, of turning out good and uninjured staple which his customers do not appreciate, lie runs his machinery at the highest possible ud works as close as possible in order to maki Id of lint. If the truth wore known, all "nepped" or over-ginned cotton could prob- ably be traced to gins of this sort. The representatives of certain railroads have sought informa- tion as to the right equipped with sufttciei and also to establish their brand In own. The represent oil mill ■ lid tiing to otton gii sir works and to buy cotton in the seed. If app< i of OLL , and will i to improvements, profit ilia,;/ be made by im- proving the condition of the cotton. Imperfect Handling Injurious to the Interests of the South —Efforts To Cure It Advised. [from the New York Cotton Exchange] The Board of Management of the New York Cotton Ex- change have adopted a report relative to the waste in the staple. T/ie report sags: "Whereas, numerous complaints have been made about the waste in the staple of American cotton, which has led to the belief in many instances that it is caused by ginning at a high rate of speed and cleaning the seed too closely, thereby breaking the staple, thus lowering its character and value. This exchange would most earnestly call the attention of the planting interest. to the evil and ask that efforts be made to cure it. It is quite manifest that lowering the value of cotton by imperfect handling is injurious to t/i< of the /South. Some of the damage complained of is traceable to the .imperfect condition of gins. Farmers should understand that it is the staple of American cotton that enables it to be sold at a higher value than the pro- duce of India, and thitt just so much of the staple as deteriorated it will be 'tin price. Sand and dust have been found in our crop this year in larger proportions than ever before. Hence a great reduction in. price has been made for it. The adoption of cleaners that would remedy the grievance should become general. In conclusion planters should be reminded that more can? should be given to baling, so as to avoid mixing different qualities in th tnnoyance at the mills and leads to reclamations against selling. Hani: What \s Our Qohplete System ? WHAT IS THE " MUNGER SYSTEM?" From the earliest introduction of our system, the suction ele vator and cleaner was commonly called, though usly, the « Munger ' because the absolute novelty of that method ofhandlh ; - HoW( we wish it clearly understood that by "our system" is meant not only our Elevator, Cleaner and Distributer, but also our Gins, Feeders, Condenser, and especially our Patented System of gin- ning from the gin or gins directly into our Double-Box, Self- Packing Press. THE OLD WAY Up South ) outfits. Tb able of turning out more than ten bales per day, tb forty bales capacity. Tho tore than that •ry rare. These small outfits requi them as one on our plan of foi small iisluuents usually gin for toll, and ai much crowded during the ginnin ma " r l,j n , injuring and wearing out Many of them do not an from • hun- dred bales [x Kadi of them requi inner, fireman and an en weigher, and from on< ssmen. Tiny arc usually run by a small portable engim om 50 to 120 pounds, and -s ma " chin TUK MUNGKK 1' : SYSTEM OK of tin if cleaning the cotton, or of protecting and »ing it so, even if brought to the gin clean. CUNNING FOR PROFIT With the old style rig, the greater portion of the profits are required to pay the running expenses; or by the time yon begin machinery is either worn or burned out. Our system is durable, easily put up, economical in running ex- work, advances the i the prodi draws patronage by reason of its conveniences and labor-saving appliances, and consequently is most likely to prove satisfactory to those who want to " gin for profit." THE INCREASING DEMAND FOR COTTON The continually increasing variety of new uses for which cot- ton is being adapted, necessitates a comparative increase in the supp] demands. The great demand and the low , make it imperative that the cal methods of handling, ginn for the market. LIGHTING GINNERIES When desired to arrange to run at night, the incandescent light is a \ It can be put in at a re.su Its, if , er, good lamps or lanterns will answer the purpose very well. With our system the lint is not scattered over the floor as it is hanging to the walls, which de to run on .1 by night, even by closed lanterns, wil ly any risk of fire. TRAMPING AND SWEEPING COTTON OVER THE FLOOR . v injurious to the staple, as well as troublesome to the gin ner. Ii is almost impossible to handle cotton in baskets without dropping ram of it upon the. Moor. There ii is trampled under the feet and the seeds crushed, swept around the dirty floor, mixed with all the tilth and dirt, and then picked up and mixed, in with the rest of the cotton. Tramping th< >tton over the floor mashes the seed and causes the hulls and specks he lint, and I I to be hulled and lost, making another small but sure loss by th u. These things to those who have been accustomed to seeing it done all. their lives, but when properly counted amount to a great deal. The same may be said of sweeping and tramping the lint cotton. THE BASKETS FAREWELL Up to the time of the in! hods of handling cotton, t] >n's supply of baskets the public gin, an( i j From ten to e usually worn out or destroyed during the on, and which amounts to that many dollars in most locali- ties. To save the aching back as much as e fre- quently dragged over the floor, which soon dilapidates them. WELL-SHAPED COTTON BALES Notion how few he value, i what kind i or emu They know Our bal d down I »r the weights than those usual! The cotton being ginned in ly, and I in by our machine, the layi tton pre- dding some, and our gth of our nits them being I agon, between the wheels, if i«ls torn i 64 Thk Mungjsk Patent Complete System of wheels. They arc also of the width recommended by the com- pressinen as best adapted to their purpose of getting tin; greatest tonnage in the car or vessel. LABOR DURING GINNING SEASON is generally more difficult to obtain, and commands a higher price than at any other season of the year. This is owing to the great demand for labor for picking and gathering the cotton. As soon as th s there is a rush for the cotton-patch. If you want at the gin, you generally have to offer pretty good inducements in the way of goon and especially is this made the more true with old style gins from their extremely dusty and unhealthy condition. BUYING EVERYTHING TOGETHER at the same time, at the same place, and from one party or firm alwa; er satisfaction than when divided up from first one party or place to another. Our machinery is all designed and built to 1 i her. If left to us, every pulley is prop- erly el nit proper speed, and so with the shaft- ing, ory part being prepared to join together t— all shipped, billed, hauled out, put up, started and suited to run together. BELTING For our we supply the finest grade of leather belts. Remember that it is not always the thickest that is the On the \ for fast-running belts,as required for our only tin rade of single leather should be used. Mod lined in some instances from different forms of webb or cotton belt, such as the Gaudy, and other sewed and covered hells, but as yet we have received the best re- sults from a good leather. For other purposes it is all a matter of taste some of our customers use one kind and some another. PULLEYS In locations not exposed to great dampness we recommend the split wood pulley for most purposes, where the speed is not great. Handling, Cleaning, Ginning and Pressing. 65 They are light, and will generally pull more than the iron, and being split, admits of them being placed on the shaft after it is coupled, and moved from one position to another with much more ease than with the ordinary solid iron pulley. But where great speed is required, and a true and balanced wheel is desired, we furnish a wrought iron rim. For small sizes we prefer cast iron pulleys. We furnish all kinds, selecting that best adapted to the work to be done and the speed to be run. SCALES It is a mistaken idea in some persons to locate the wagon scales either under the suction pipes, or just in front of them. It fre- quently happens that half a dozen or more wagons will arrive at one time, or will accumulate in the yard while the weigher is busy or absent — all waiting to be weighed. The scales should be placed near and convenient to the gin, but located so that any number of wagons, either empty or loaded, may be weighed and driven out of the way. It may be arranged so that after weigh- ing, they may then be drawn up in a line or circle in rotation, and there await their turn, either at the; gin or storage rooms. Some who gin for the seed, or for part of the proceeds of the bale, or so much per 100 lbs. of lint, do not weigh the seed cotton at all. But our preference is to weigh all cotton, before and after being ginned, and then you know what you are doing. IU(UUN(i AND TIES We have been reading various articles, and listening with much interest to the various discussions and articles on the above subject, but we arc. unable to decide what the final result will be. There are friends to jute and friends to cotton, and friends to pine straw, and wire cloth, and now comes the cotton stalk. It seems to us that if bagging can be made from the stalk, that will com- part 1 , in quality and price with jute, that it would lie a, boon to the Southern fanner. Or if not the stalk, then the cotton itself, pro- vided it can be made and sold as cheaply as jute. At the present writing, this has not been proven sufficiently to cause its use as extensively as jute. Why n< >t use the motes, as we (dean and re-gin them, for this purpose? Thus will another unknown industry be added to the South's vast resoui 66 The Munger Patent i m of OUR WITNESSES. The bters are from parties who are using our (Nun- System, including our own Patent Gins. We have had our say; read what they say; then write to tliem ; then go to see their outfits; then buy one for yourself and be happy : Office of the Nation m. Cotton Oil ('<>., ) Paris, Texas, March !>i), 1890. \ The Munger Improved Cotton Machine Mfg. Co., Dallas, Texas: Gentlemkn : I am in receipt of your late favor asking for a iption of the 6-gin outfit which you furnished for the National Cotton Oil Co., and a statement as to whether the plant isfaction or not. The gin building is lKxTl feet, outside measurement, two stories high, ceiled and painted overhead .and on sides and ends in upper story, and finished rough, with dirt floor in lower story. The buildi vered on roof, sides and ends with corrugated and is located fifty feet west of the oil mill building on a side track of tin; Texas & Pacific Railway. The engine, 55 horse ted in th rid of the lower story of the gin building, and the shafting pulleys and steam cylinder, west of it. In the upper story we have strung out in one line, six 7p rustling to keep tl utof the way. When we ' 'S to load with seed we place them ailroad t e, pull out an ision blower pipe, giv< roper angle inside of the car, turn a valve and pay no more attention to it until w< inned !i to eighteen ball ton, when we simply turn the slip joint to the other end of the car, and the work of loadinj until I lie when we draw in our pip hinery. and put the It part of ou fan. ir expensi litttle heavier than it would be were they both to one person's control. As lion of ths lie follow tireniau, one ginner, one boy one suction tender, and on This Tuk MiNi.ioi; Patent Complete System of force costs us, outside of the salaries paid the engineer and gm- jier, 17.50 per day. We have a complete Munger outfit, and while there are Larger outfits in Texas, I know of none as complete in all of its appoint- ments, and I feel safe in saying, we have the best gin outfit in exist- ence. This, I know, is saying a good deal, hut I believe it to be true or I wotdd not say it. The Gins, Feeders, Lint Flue, Con- denser, Double-Box Press, Suction Elevator, Seed Blower, and in fact everything in the outfit does its appointed work, and does it well, and the improvements you have made results in giving a better staple and cleaner cotton than any other method. We are perfectly satisfied with the entire outfit. Y^ours truly, F. II. Baily, Agent. Three years ago we lifted up Messrs. Tester Faust & Co., of New Braunfels, Texas, with an outfit of our machinery consist- ing of Suction Elevator, Distributer, Gin Feeders, Lint Flue Sys- tem, Condenser and Double- Box Press, to be placed on four good gins of other standard and popular make. Next year we sold them another complete outfit, same as above, with oujr oins to go in the same building right along by the side of the other row, and now yon can see what the;/ say of our ;/it>s. They have one of the finest equipped ginneries in the world, consisting of eight gins, with provision to rim them from a magnificent water power. Their capacity is fifty bales per day with ease and first-class work, or sixty-five bales if necessary. Their custom is gaining rapidly, and they are gaining a world-wide reputation, especially from spinners, for the quality of their products. Office ok Peter Faust & Co., General Mkuchants, i New Braunfels, Texas, Jan. 16, 1889. i Munger I. (J. M. Co: Dear Sirs: We wish to express our fullest satisfaction with all the machinery bought of you. The two complete four 60-saw gin outfits work to perfection and give no trouble. Farmers are rinding out the vast difference in cotton being handled by your m in comparison to the old way. Since having first used Handling, Cleaning, Ginning and Pressin* 69 your system we have become more and more convinced that it will take the place of the old way of ginning cotton altogether in the course of time, the advantages offered to the farmer beii evident that everybody sees the difference after a trial. At once is to be seen the convenience of the unloading through the Su< tion Elevator, and the good effect it has on the seed cotton to he loosened and cleaned before being fed into the (/ins. Tim long Flue and large Condenser in place of the old condenser close be- hind the gin is one of t/te best features of the system, and we would not be without it. The increase'in value is most apparent in the medium grades, as they are generally raised in Texas. The lower and medium grades are worth at least one-half cent more per pound when handled by your system. Your gins have given us good satisfaction, being easily handled and making a smooth sample. They have many advantages over other gins, the brush being run by the main belt and the large driving pulley on the gin saw shaft, also the raising of the breast and the adjust- ment of same. We prefer them to any other make of gins. Our success is the best proof. We ginned last season 850 bales, and have ginned up to date this season 1,365, and will gin 300 more, and would have exceeded this considerably if we had had all the' machinery ready at the beginning of the season. Wishing you success, we are yours, etc, Peter Faust & Co. New Beaunfels, Texas, Feb. 12, 1890. Manger Improved Cotton Machine Mfg. Co., Dallas, T, DeabSies: After using your improved machinery lor the handling and ginning of cotton for the last three say that we are better pleased to-day than ever. We ginned in the season of 1 S87 350 l >■ « « 1888 1,550 1889. .... ..3,235 « T °ta' .5,125 « At the same time we can say that to-day our machinery we bought of you is as good as it was when we received it from you, as the wear of the same is but very small, and with proper care there is no expense for repairs. Wishing you much su< the coming season, Vours truly, !>,,, The Mi - from the Report of the Gomm the Dallas l \n: ami Exposition Association. -TV Saving of 000,000 to the Southern States, or to Texas 100,000. We, the undersigned Committee, appointed at the Dallas State Fair and Exposition, report that we have thoroughly examined if the K. S. Munger's Improved Method of elevating, ing, ginning and pressing cotton without labor, and do cheerfully bear testimony to the completeness and perfection with which the several machines perform the work for which they are designed, and commend them to the cotton planters of the South as being far superior to any cotton gin machinery yet invented. # * # # * * The .Manger (Jins, as exhibited at your Fair, commend them is for their adaptability for ginning cotton on his improved • Strength, durability, simplicity, ease of Iiand- of adjustment and general economy in results, making »d sampie and ginning the seed clean. # * * # * Mr. Munger's inventions are destined to work a great revolu- tion in the cultivation and ginning of cotton in the South, for his in will effect a saving to them of bale ed, amounting in the 5,000,000 throughout Southern States, or about $(>,000,000 to Tex* .John C. McCoy,") C. E.Ttilhert, ; r. ,, ,,,,,, ' Dallas. I>. b . Hawk ins, W. \i. liAlillW, l>- I'. Hagoabd, j. Calyert .1. II. (ill'.SoN, \ W.«.Vka,„ , J. L. (tARTII, i Commit Dallas, Texas, Feb. 12, 1890. Messrs. Munyer I. C. M. Mfg. Co., Dallas, Texa»: Dear Sirs: In reply to your inquiry as to how cotton ginned on your Improved Machinery works in our mills, beg to sa Improved Mi make; the Ham ani> Press] cotton much more desirable for spinning, as the staple is and the cotton well cleaned. Works well all tfee through, from the breakers to the looms. We will always give preference to cotton ginned and packed your machinery, even at an ad-utnce in price. Yours, very truly, Dallas Cotton AND Woolen Mii.i.s. S. I>. Blake, President. Forney, Tex., Jan. 17, 1890. Messrs. Manger I. C. M. Mfg. Co., Dallas Texas : Dear Sirs: I have been ginning for twenty years and I used some six different make of gins, and as for your mak gins, 1 am satisfied it is the fastest gin and lightest draft that I ever used, and makes an excellent sample. And your machinery for handling seed and lint cotton is a complete labor-saving machinery, as I have handled as many as thirty-three bale twelve hours, only using five men. As to your Self -Packer, it is the grandest piece of gin work I ever saw, as one man can handle inputting in thirty -three bales per day regai eight. With a short crop with us, I have ginned 1,443 ing 7. r ><) pounds, one 70S pounds, and 1 am satisfied I can put 1,000 pounds of cotton in my box with your self- packer. I). C. K i\k Beulah, .Miss., Jan. 29, 1890. Messrs. Munger /. V. M. Mfg. Co., Dallas, Texas: Dear Sirs: Your gin outfit sold us is a success, and improves the sample of cotton one-half to one cent per pound. We have much encouragement, which we will write you later about, from people in regard to the outfit. The Stand is all we could ask for, and is well adapted to the use of the worst bully cotton. Brushes have all the capacity we want; the Press and Self-Packer is a complete success. The Seed Conv< line thing and no limit to its work. We feel satisfied we have the finest ginning outfit there is i)i the Mississippi Valley. Your Machinery and Stands have all the requisite qualifications and capacity of doing better work, and more substantial than any other make of ma- chinery we have ever known or heard of in the so-called Swamp Country. We trust you may sell many more in here, as you will as soon as people find out what it is. Deitz & Courson (Using a 3-70-saw Gin Outfit.) Pearsall, Texas, Feb. 22, I SIM). Messrs. Munger I. C. M. Co., Dallas, Texas: Dear Sirs: As to your system of ginning and handling cot- ton, would say I deem it far superior to anything I have yet seen for the business. T cannot see how r the principle can be improved upon. I would not take one of the old style ginneries as a gift, if I was compelled to run it. The gins arc easily managed ; the Feeders give no trouble; the Distributer docs all that is required of it, and the Double-Box Press and Steam Cylinder are much the best I have seen; is convenient strong and speedy, as we have pressed a bale and rolled it out in three and one-halt' minute-: time steam was turned on. Wishing you success. IF. S. Sooviu. (Using a 2-70-saw Outfit.) Office op Otto Buchel&Co., ^| Wholesale Grocers and Com. Merchants, V Bani d Exchange, Cuero, Tex. J Munger Improved Cotton Machine Mfg. Co., Dallas, Texas : Dear Sirs: The third season's work of our new ginnery is Handling, Cleaning, Ctinning ani> Pressing. TA about closed and about 10,000 bales of cotton have been turned out, now it amy be said that a thorough test of your machines in detail has been established. The conveying of seed cotton by suction in conjunction with your Vacuum Box and Vacuum Feeder and Distributer is a success beyond contradiction : First, in the great security from the risk of fire; second, in the easy transmission of seed cotton; third, in the freeing from sand and dust, loosening and preparing every lock of seed cotton for the gin. Your simple belted gin offers many conveniences and does yood and rapid work. The Common Flue and Condenser, throwing cotton directly into your Double-Box press is no longer an experiment, but a fixed fact, for performing good and faithful service. Four Double-Box Presses are substantial and rapid, and if hydraulic or any reliable power is used, they will never give trouble. We cheerfully recommend your system and machinery to all progressive ginners. The old rawhide rattle-traps must go. Y ours, very truly, Buchel Milling <'<». (('sing a. 10-gin Outfit for;! years.) Lisbon, Dallas Co., Texas. Munger I. C. M. Mfg. Co., Dallas, 7'exas : Gentlemen : Your machinery is a complete success in all its parts. We are highly pleased with its work for several reasons. it pleases our customers ; it cleans the cotton and makes a better sample than any other gin machinery we have ever seen; it is simple and easily operated ; it carries the dustoutof the building, making it more pleasant for the operatives, therefore hands do not cost so much. As your gin has but one belt to run saws and brush it does away with the frequent lacing of a, narrow brush belt. 1 have had considerable experience with gins and operating machinery, and have to say your machinery complete, as I have it, has not been excelled in this country yet, nor I don't think likely to be soon. I take it that if a man does anything good for his fellow man, he is entitled to his full share of the credit for the same. Consequently R. S. Manger's head has done more to benefit the cotton producers of this country than any one head this side the river, and I take pleasure in recommending his machinery to any one embarking in the gin business. E. A. (Jiiaci'.v (I 'sing a 3-70-saw Outfit.) THE MUNGER IMPROVED COTTON MACHINERY. (Texas Kami and Ranch). Through several issues of Texas Farm and Ranch it is our purpose to describe the leading- manufacturing enterprises of We do this for the purpose of calling attention to the fact that Texas is rapidly becoming a manufacturing country, and to encourage the future development of the industrial spirit. We present herewith a brief description of the Munger Improved tton Machinery and the factory at Dallas. Mr. U.S. Munger, the patentee, is a native of this State. At an early age he began operating a ginnery; and soon noticing the enormous amount of labor and small profits attached to this line of business, he at once devoted a portion of his time and atten- tion to devising some means by which he could reduce expenses, tabor and improve the cotton. This led to remodeling and improving his machinery, which, in the, course of time, developed into the present perfect system of handling cotton. I lis improvements attracted much attention and he at once tted them and commenced to construct other ginneries on the same plan as his own. And following the general tide of prise and capital he located in Dallas. Here he manufac- tured and sold his machinery until he found that the increased demand for his machinery was so great that he organized a stock company, embracing some of the leading capitalists and business men of Dallas. And now the new company, presents to the ginners of the Tinted States, the most improved means of hand- ling seed cotton, with ample facilities to meet the enormous demand. MUNGER IMPROVED COTTON MACHINE M'F'G CO. (Dallas Herald, June 4, 18X7). We take pleasure in calling attention to the above corporation, which will be found of great interest to all ginners and cotton men. This company has purchased the Munger patents on im- proved cotton gin machinery for the territory west of the Missis- sippi river. It is composed of some of the wealthiest men in the State, and known throughout Texas as men of means and push, such as Mr. J. T. Elliott, capitalist and lumber merchant ; Capt. \Y. II. <-; sale hard i, niacin i \V. V\ chanj feral millions of dollars. Tin men who il in business, and of thrift, and are well known throughout the with ample means at tl fullest, extent, knowing that the machinery they manufa< will save millions of dollars to Texas and the South. They ipy some thr< • Main street car line. Their shops are immense structures two stories high, contain ill the latest and most impraN 'linery. Their yards ith the choicest lumber, and they are now ' ma ditions with n machine] The Munger Improved machinery is too well known for us to give ition in this . est that you call, as they will be glad to see you, and show you every detail of their works. Mr. R. S. Munger, who is the ! iti- or of the different arti it his life as a prai ginncr, and has expended thousands of dollars in bringin lie has his is at all times open to an; lie has never tried to keep any of his discoveries a secret, lie has always been perfi free to show his improvements, and has never taken out a patent on any of his machinery until the machine had proven a site No infringement of any other patent would ever be thong! and none would he allowed on his valuable improvements. The past increase of sales and popularity of Mr. Muriger's inventions is but an index; of what the company may expect in the largely increased sales the coming year. They manufa. everything that is required to fit up a complete modern cotton ginnery. Their works are the largest in Dallas, and they are working full force to supply the orders they arc receiving. The AJ vr Complete System of Contents Introduction *3 Our Complete System. Saving of room, on consequent re- duction in original cost of building; in length of lint Hue and distance the lint is blown ; a shortening of Distrib- uter and distance seed cotton is conveyed, shortening the distance the ginner walks, and consequent less labor in attending to them 5 The Dust Nlisanck Avoided — And consequent better health 7 Cleaning Cotton — Has not been popular, but now compul- sory ; the great 1 >enef its 8 Mixing Cotton— -A great benefit, especially to the spinner in making even yarn, and he appreciates it in our work. . . Dry into Cotton— Necessary to good ginning and sample.. . . 11 Preserving the Normal Condition — Found alone in our system, especially our Lint Handling Flues 12 Fire Risk and Insurance— Great reduction acknowledged by every one who investigates, even the insurance com- panies themselves ; will be still more this year 14 Simplicity ; Durability 16 Building with a View to Enlarging — Ours peculiarly adapted to 17 of Life and la mi; IK The Best Always the Cheapest — Especially in handling anything as delicate as cotton libers 19 Our Drawings, Blue Prints and Instructions 20 Patronage Doubled If you offer proper inducements to farmers 20 ,y LTsEO Wiikuk Win. i. K\ high rec- ommendation 20 Ahead of tiik Thmes— Weiire somctin 21 Ginning a ND Pj 77 Storage of Seed Cotton — Don't store more than yon prevent, unless in separate building 21 Buying Cotton in Seed— Will become general sooner or later ; just as well begin now 22 Handling Seed — With same wind that handles the cotton 23 Utilizing Motes — Worth attention 25 Engine and Boiler — Get one large enough. ... 26 Sizes of (tins — 70-saw about right, with ours. 27 Proper Work for Gins — A bale to ten saws in ten hours.. . 28 Various Results in Running Gins— Universal rules 29 Press Powers— Screw, Steam Cylinder and Hydraulic; our Two-Box Press ; any Power 31 Tramping Cotton in the Press— Difficult to get labor to do. 31 Cost of Building and Operating Our Public Ginnerie Location ; cost of build! I of machinery ; expense of running ; souk- points for profit 32-37 Cotton — Uneveness in mill processes caused by imperfect ginning ; short lint; motes ; dampness ; necessity of better methods; the planter suffers ; comparative loss fully 25 per cent, in the two conditions of yarn. — "Agawam" in M';/ Hon. Edward Atkinson, Boston I handling injure reduction in price made on account of it; cleaning, p t ginning and baling, avoiding mixtures, urgently re ommended. — N~. Y. Cotton, Exchange t is Our Complete System ? The Old Way— Alluding to the ordinary steam gins in use <>! Ginning for Profit 62 [ncreasixg Demand for Cotton . Lighting : 62 i SwEEr 62 B [EU Wei ■ Hanih.in Labor During Ginning Season Highestofthi •''! Buying Everything Together- Most satisfactory. <">4 Belti n « ; ES Bagging and Ties. . Our Wit National Cotton Oil Co., Paris, Tex., fi-gin outfit Peter Faust & Co., New Braunfels, Tex., 8-gin outfit.. . Committee Texas State Fair and Exposition, Dallas. Dallas Cotton and Woolen Mill, S.D.Blake, President. . 70 D. C. Kincaid, Forney, Tex., 3 70-gin outfit 71 J. II. Schwab, Hochheim", Tex., 1-gin outfit. B. T. Blanton, Whitewright, Tex., 2-gin outfit. Deitz it Courson, Beulah, Miss., 3-huller gin outfit V. S. Scoville, Pearsall, Tex , 2-gin outfit,. Buchell Milling Co., Cuero, Tex., 1 0-gin outfit . . E. A. Gracey, Dallas, Tex., 3-gin outfit 73 Dallas Herald Texas Farm and Ranch, DalL And many others ) ,.. ;, ^m&& $m (LD^iThTTDDD SS3M9MOD JO AHVtfOn