º gº Sºº c. ºx. ޺ º §3. º * . g § §§ § sº º d jº º º §: ensile Strength of Electrolytic Copper on a Rotating Cathode fº & A THESIS PRESENTED ro THE FA Cu1.TY OF THE GRADUATE SCHOOL OF CORNELL UNIVERSITy FOR THE DEGREE OF DOCTOR OF PHILOSOPHY BY § : Kºś º # *::::: § - º: § * : * * * * * * * * * * * t } : * * * * * * * * , , , * * * : . . . . ; * * * * * A e . . . . . . . . ; * : * * * * , , , , ; * * * . . . . . . e * { M : !!!!"; ; ; , , ..., :::::::::::: * * * * * * * * * { ::::: e :*** * * **, '''''' . . . . ..... * * * * * * * * * * * * * . !!!” tº:*: A n * * * * * * * * * * * * * * * R * : * > . . . .x: *::::::: ; ; , , i. | sº 4 : * * 3. •neinical Library – e 2- - \ C e ºpºv" W Tensile Strength of Electrolytic Copper on a Rotating Cathode A THESIS PRESENTED TO THE FACULTY OF THE GRADUATE SCHOOL OF CORNELL UNIVERSITY FOR TEIE DEGREE OF DOCTOR OF PEIILOSOPHY By CHARLES WILLIAM BENNETT [Reprinted from the Journal of Physical Chemistry, Vol. 16, p. 294 (1912)] TENSILE STRENGTH OF ELECTROLYTIC COPPER ON A ROTATING CATHODE BY C. W. BENNETT As early as 1865,” it was noticed that during electrolysis, if the cathode were rotated, a higher current density could be used. Among those actually making use of this was Wilde who patented a process in 1875, using for cathode a vertical iron cylinder which was rotated. The current density used in this process was never more than 20 amperes per square foot. The next important commercial application of this principle was the Elmore process. In this, the cathode was a , mandrel, rotating vertically, over which agate burnishers rotated, keeping the deposited copper tubes smooth, and of constant thickness throughout. This process is used com- mercially in Europe at present in the manufacture of seamless copper tubes. The current density used is not more than 30 amperes per Square foot. The copper thus obtained has a tensile strength of from 36,000–50,000 pounds per square inch, depending, it is stated, on the speed of rotation.” How- ever, a part of this increase in tensile strength, over that of copper precipitated on a stationary cathode, is most likely due to the increase in the rate of burnishing, for we have here a true analogue to the process of rolling. Due to the increased rate of rotation, the tube passes under the agate burnisher faster, thus giving more and more an approxima- tion to the cold rolled copper, with its correspondingly higher tensile strength. The Dumoulin process substituted a burnisher of sheepskin for the agate of the Elmore process. It was claimed that the animal fat insulated the projections, thus tending to give a more even surface. The current density was run up to 40 amperes per square foot. No * See “Electrochemical and Metallurgical Industry,” 6, 412 (1908), for review of these processes. * “Electrochemical and Metallurgical Industry,” 3, 83 (1905). \ºy : Electrolytic Copper on a Rotating Cathode 295 mention is made of the strength of the deposit. This was tried commercially in England but failed completely. Emerson in 1899 patented a process" for making a copper wire by plating copper on a rotating mandrel, wound around with a spiral of insulating material. The strip between the insulating material was then pulled off and drawn down. In 1899 the same man patented a process” for making copper bars. A copper strip was wound spirally around a cathode which was rotated. The strip was thickened to a bar by depositing the copper on it while rotating. A large (sic) cathode was rotated slowly. S. O. Cowper-Cowles patented” practically the same process, using a smaller cathode and rotating it more rapidly. The United States Patent called for a process using a cathode moving “at such a rate of speed that will cause the hydrogen bubbles to be thrown off from the metal deposited on the cathode, and cause such friction between the metal deposited on the cathode and the electrolyte as to yield tough and smooth deposits.” Using a cathode twelve inches in diameter rotating IOOO R. P. M., and an electrolyte of 12.5 percent copper sulphate and 13 percent sulphuric acid, at about 70°C, with a current density of 200 (preferably 170) amperes per square foot, copper foil was obtained which was even stronger than the best cold worked copper. The results would have been more conclusive if a thicker deposit had been precipitated and tested. The liability to error will be apparent when the thickness of an average sample is considered. This is given : Dimensions Square Tensile strength per Inches inch square inch I. Io9 X O.OO6 O. OO66 51,000 pounds * U. S. Patent No. 395,773, January 8, 1899. * U. S. Patent No. 638,917, I899. * English Patent No. 26,724, 1898; U. S. Patent No. 644,029, February 2O, IQOO. * “Mineral Industry,” 9, 229 (1900). 277939 296 C. W. Bennett These results, as given, mean absolutely nothing in them- selves, as will be seen below in the work on brass and bronze. Five reasons are given for rotating the cathode. (1) The electrolyte is stirred and impoverishment is prevented. - (2) The copper is burnished by the friction with the electrolyte. e (3) Foreign matter is eliminated, thus preventing “tree formation.” * • (4) Air bubbles are brushed away, thus preventing “nodule formation.’’ (5) Thickness of deposit is uniform. There is little doubt that all of these factors enter in and tend to increase the tensile strength, and to enhance the character of the deposit. However, it seems highly im- probable that the factors given above are the only ones entering into the equation. For this reason, it was deemed expedient to make some experiments, to see if other factors could be found, and to find their true relation to the tensile strength of the deposit. Then the principle was to be ap- plied to the brasses and bronzes, with the hope that alloys of high tensile strength would be obtained. With the copper the various factors were studied by holding others constant and varying one for a series of runs. In this way the effect of speed of rotation, current density, concentration of electrolyte, and temperature were deter- mined. The apparatus consisted of an electrode holder de- signed to rotate continuously at any speed up to 6000 R. P. M., and carry 300 amperes. This has been described in a previous paper." For currents up to 150 amperes, the IIo volt circuit, from the university power house, was used. For the higher current, a motor generator set was used. The test pieces were prepared by the general method outlined in the previous paper referred to above. These pieces ran from ooºo-o.O60 inch thick. The actual deposit * Jour. Phys. Chem., 16, 287 (1912). Electrolytic Copper on a Rotating Cathode 297 before turning down was much thicker. The measurements of the cross section were taken with micrometer calipers, reading directly to O.OOI inch. These pieces were then broken in an Olsen testing machine. Five or more tests were made, and their average taken as the true tensile strength. During the runs it was found necessary to burnish the deposit once or twice. A mechanical burnisher was not desirable, for it would be open to the objection that the copper was being “rolled” as in the Elmore process. There- fore it was deemed best to stop the run once or twice, de- pending on the relative rate of stirring and on the current density, and burnish with emery paper. This was done by holding the paper against the rotating tube. The surface was then washed, treated with a strong solution of potassium cyanide to remove grease, and then with I : 1 nitric acid solution to slightly roughen the surface and ensure the ad- herence of the next layer of copper deposited. In general, if a solution be stirred during crystallization, the crystals resulting are smaller than those from the same solution without stirring, because more nuclei are formed. In depositing a metal, then, if it be precipitated directly in the crystalline state, we shall expect to get smaller crystals if the solution be stirred vigorously. However, the pre- cipitation of the metal in the crystalline state directly, is not at all probable. It is likely that the metal comes down in a condition analogous to a “melt,” and then crystallizes from this. By rotating the cathode the uncrystallized ma- terial is agitated and smaller crystals result. The force of the rotation tends to move the material, forcing it to de- velop new crystal centers, and in this way prevents the growth of large crystals. Hence in precipitating copper, smaller crystals were expected from the run where the rotation was rapid. It is also known that the tensile strength of steel, copper, etc., is increased by rolling. Rolling, it is generally admitted, does nothing more than break down crystal aggregates, giving a more finely crystalline mass. Hence, with the 298 C. W. Bennett precipitated copper an increase of tensile strength was ex- pected with a decrease of crystal size, as the rotation was increased. When this was tried the results showed that the theory was correct. - . A solution containing 20 percent CuSO,5H,O, and 12 percent H.SO, was used. The temperature at starting was 35° C. This was desirable, for trial showed that this was the temperature maintained throughout a run at the current density used, i. e., 500 amperes per square foot. The de- posits were treated alike, and every precaution was used to keep all conditions, save speed of rotation, constant. Re- sults for four runs are tabulated below: CURRENT DENSITY 500 AMPEREs PER SQUARE FOOT Revolutions Tensile strength in Tensile strength in per Voltage vertical direction | direction of rotation minute Pounds per sq. in. Pounds per sq. in. I75O 3.2 37,000 * 25OO 3.8 49,000 4 I,OOO 35OO 4. 7 5 I,OOO 51,000 5500 * 58,000 66,OOO See Fig. I for curves representing these results. The voltage curve is discussed later. R. P. N.1. in Hundreds I º ſ f | l l l | . [5 20 25 3O 35 4 O A5 5O 55 1–1 i 1. f 1 Fig. I Electrolytic Copper on a Rotating Cathode 299 A gradual increase in the tensile strength, with increased rotation of the cathode, is seen from the curves. There has been therefore a gradual decrease in the size of the crystals due to the increased rate of agitation of the uncrystallized matrix. * The observations given in the last column were taken to show that the theory, assigning the increase in tensile strength to the mechanical deformation of the crystals or particles of copper, by the friction against the solution, is untenable. This theory states that the particles are drawn out in the direction of rotation, and a fibrous interlacing mass is obtained. According to this, the tensile strength would be greatest in the direction of the lamination. The test pieces in the form of rings were cut off the bottom of the tube, while it was in the lathe. These were broken by apply- ing pressure in the direction of a tangent. 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