2 - 1 . .... . y : ! ! ' - 5 twicininizinin US #t TOF | ORNL P 2731 . • . .. 1 20 ! . : . : . : ' og 6 - . - . . . . - . - - . . . . . . inn 1:45 !!! So 56 101 3 6 + VO S . 11.25 |1.4 1.6 . MICROCOPY RESOLUTION TIST CHART NATIONAL BUREAU OF STANDARDS - 1963 ORNU-P-2031.000 DEC 6 1966 . CONF-660907-4 A GAS SORPTION-DESORPTION RECOVERY METHOD FOR CESTI PRICES PLUTONIUM HEXAFLUORIDE* Sidney Katz and G. I. Cathers 10.732.00; 12.65 MASTER RELEASED FOR ANNOUNCEMENT IR BUCLEAR SCIENCE ABSTRACTS LEGAL NOTICE This report was prepared as an accourt of Government sponsored work. Ncither the United States, nor the Commission, nor any person acting on behalf of the Commission: A. Makes any warranty or representation, expressed or implied, with respect to the accu- racy, completeness, or usefulness of the information contained in this reports or that the u89 of any information, apprratis, method, or process disclosed in this report may not infringe privately owned rigata; or B. Assumes any liabilities with respect to the use of, or for damages resulting from the use of any information, apparatus, method, or process disclosed in this report. As used in the above, person acting on beliall of the Commission" Includes any am- ployee or contractor of the Commission, or employce of such contractor, to the extent that such employee or contractor of the Commission, or employee of such contractor prepares, disseminates, or provides acce88 to, any information pursuant to his employmeni ui contract with the Commission, or his employment with ouch controctor. I'. Warto *To be published in Advances in Chemistry Series, which is a compilation of papers given at the 152nd National Meeting, American Chemical Society, New York City, New York, September 11-16, 1966. Research sponsored by the U.S. Atomic Energy Commission under contract with the Union Carbide Corporation. Fluoride-volatility processing, a potentiolly important method of treating nuclear reactor fuel, is based on the high volatility of the hexafluorides of uranium and plutonium. in processing low-enrichment UO, power-reactor fuel, it is desirable to recover PUF, and UF, separately, with both adequately decontaminated from fission products. We will outline the develpment of a sorption process for recovering Puf, that may be applicable to fluoride-volatility processing. In particular, the interaction between Puf and LiF will be described as a selective and reversible method of collecting Puf, posibly decontaminated from highly radioactive fission products. This Lif method appears to be an analog, in some respects, of the Nof method for recovering UF , and it is expected tha: it will be as effective as the NaF system in achieving fission product decontamination. However, as yet no work on decontamination has been done. The scope of our efforts is given in Table 1. It must be emphasized that our results represent preliminary development work; nevertheless they appear to have sufficient validity to justify optimism about the eventual usefulness of a sorption- desorption process for PuF First, the choice of Lif as the optimum sorbent will be justified. Next, some possible process flowsheets will be presented, one of which illustrates the separation of Puf, from UF, Also, the chemical basis of what, for purposes of simplicity, is referred to as sorption-desorption will be discussed to a limited extent. We chose LiF as the optimum sorbent simply because Puf, can be completely regenerated (or desorbed) from this material more easily thar. from other fluorides that act as effective sorbents, for example, the fluorides of group IA and group IIA elements. Two types of fluoride-volatility process flowsheets showing PuFc recovery are presented to illustrate the end-purpose to which a LiF sorption step might be applied (Fig. 1). In one, the UF, and Puf, are evolved consecutively through the use, first, of interhalogen fluoride and, then, of fluorine; in the other, the UJF, and Puf, are volatilized toge her in the primary step by using elemental fluorine. We believe that the fuF, olone, or the UF, and PUF, together, will be held up and separated from excess fluorine in a cold trap before being introduced into the LiF sorption-desorption step. Since Pufe does, but UF, does not, form a complex with LiF, a separation of Puf, und UF, is obtained. In either flowsheet, it is expected that Puf, will be sufficiently decontaminated (from fission products) in the LiF step before being reconverted to Puo, for fuel refabrication. We arrived at our choice of LiF as a sorbent in the following manner. First, sinall samples of 31 metal fluorides were statically exposed to an excess of Puf, in fluorine at 250°C, with the system temperature slowly being lowered to 100°C and with continuous flushing of the system with fluorine. The results in Table 2 show the relative retention of plutonium; these data indicate that only the fluorides of the IA and IIA metals retain sufficient plutonium to be of interest as sorbents. However, the data on the remaining fluorides are useful since some of these com- pounds will be encountered in process equipment as corrosion products from materials of construction, fission products, and rearjent impurities. In the second stage of screening sorbents, ten group IA und group IIA fluorides were tested with an apparatus of the type shown in Fig. 2. The test sorbent at the desired temperature was placed in this reactor in series with an NaF backup trap at 200 to 500°C to collect Puf, not retained on the test sorbent. The Pufo in a stream of fluorine was produced in the generator. (Variations of this apparatus were used in other tests that will be discussed later; for desorption tests, only fluoride flowed through the train; for some soiption tests, larger reactors or several reactors in series were substituted for the small test sorbent reactor.) About 1 to 10 mg of Puf, was passed into the train for 20 min for each of the temperatures shown in Table 3. The most significant conclusion from these data is that there is no sorption-desorption system with PUF, similar to that known for UF, and NaF. If such a system did exist, there would be a temperature above which little or no retention of PeF, would be expected. Another conclusion is that Puf, is so strongly sorbed by some of the fluorides that its desorption probably would not be possible under any conditions. With a few of the fluorides, however, there was some evidence of a weak inter- action. Additional tests were made with NaF and Caf, since they had potential process value. Potassium fluoride was not evaluated further because of its hygroscopicity. Work with MgF, is planned since it is a possible alternative to LiF. In the case of LiF, we now know that at temperatures below 300°C the reaction rate was too small for complete retention and that above 300°C partial desorption was occurring. In the third stage of testing to select a sorbent, desorption tests of longer duration wera undertaken (Table 4). First, NoF and Caf, were evaluated at temperatures from 100 to 600°C, with some tests lasting 10 hr; essentially no desorption was noted from NaF under the most strenuous conditions, and only at 600°C was 7 to 15% of the sorbed PUF, desorbed in 10 hr from Cafz. However, with LiF, significant desorption was noted at temperatures from 350 to 600°C. The results of the desorption of Puf, froni LiF at different temperatures are given in Table 4. Most of these tests were made with about 40 mg of plutonium sorbed on 2.0 g bed. Fluorine flow rates of about 30 ml/min were used in both the sorption and desorption cycles. It is apparent that ihe rate of desorption increased rapidly from 400 to 500°C. Beginning at 550°C, there may be some decrease in the rate of desorption, possibly the result of microsintering effects. However, recent work denies this effect. In ten- hour Lif desorpii on tests, it was possible to recover about 98% of the plutonium. Passage of additional fluorine recovers additional plutonium. Large volumes of fluorine would be available in a processing plant where fluorine is recycled. The physical form of the fluoride material that we used in most of the tests is important. The UF, serption-clesorption process was developed by using semi-activated NaF, which was generated by the decomposition of NaHF.. In cur early tests with Puf, finely divided powders were used, which resulted in channeling in the dynamic tests or sorption predominantly at the bed surface in static tests. In the later work, only semiactivated forms of LiF, Cafq, or NaF were used. The LiF has generally becn prepared by fusing Li,coz (mp 723°C), grinding and sizing to 20 to 40 mesh, and then carefully fluorinating at 400°C. The resul:ing material has generally been quite similar to semiactivated NaF, with surface areas of 1.5 to 3 m g and a high-porosity fraction. Data from an extended series of tests with 1.7-g beds indicated that 300°C was the optimum temperature for the sorption of Puf, on LiF. However, it is now rec- ognized that these results were obtained partially because of decomposition of PuF to PuFd, which was attributed to a low F/Pu mole ratio in the gas coming from the generator. Since the generator was operated at 600°C, the Fy/Pu ratio may have been 24 25 5 as low as 67. The required F/Pu ratio at 300°C is 396; nevertheless, since the F/Pu ratio for the LiF--PuF:--F, equilibrium is believed to be about 3000, these sorption results are not totally without significance. Figure 3 shows the sorption effect at 300°C and also indicates that a bed loading of about 10 wt% is possible. After an extended number of additions of Puf, the loss of plutonium fron the bed during each addition seemed to level out at about 4 mg. Ap- proximately this amount of loss (in absolute weight) is usually encountered in 1.7-g beds with a single 30 to 40 ng loading. Why there was practically no loss on the first two increinental additions is not understood. Perhaps a more-stable complex is involved. The probable chemical mechanism involved in PuF, sorption-desorption is shown in Tuble 5. The first equation illustrates that sorption is actually a reduction reaction with formation of a quadrivalent-plutonium complex. The equation, as given, can be cornpared with the Puf --F, --Puf, equilibrium, but the equilibrium is approximately eight times more favorable to quadrivalent plutonium when LiF is present. Re- volatilization of Puf, is accomplished by reflucrination (and not by dissociation of a PuF,--MF complex as in the UF,--NaF sorption-desorption process). Our limited information on the plutonium sorption complex is reviewed in Table 6. The absence of iodine evolution when a solution of (LiF), PUF, was titrated with KI solution, together with X-ray diffraction studies on the material (a pink solid), indicate that it is isomorphous with 4LiF.UF2. The valence of the plutonium in the sorption complexes with NaF and Caf, depends on the sorption temperature, with the penta- valeni state probable below 400°C. That this was not a case of Puf, adduct formation or surface adsorption was supported by the identification of Puot in infrared absorption studies of solutions of the complexes. Actual separation of plutonium and uranium is demonstrated by the results presented in Table 7. Here, Puf, and UF , mixed together, were fed in a stream of fluorine into the separation train of two small 1.7-g LiF sorbent beds at 300°C end an NaF backup bed at 150°C. These data show that no detectable uranium was associated with the plutonium on the Lif sorbent and that only the small amount of plutonium expected to leak through the Lif was found with the uranium on the Naf bed. In summary, we have done the following: (1) presented results indicating the possible usefulness of activated LiF as a means of recovering Puf, in the fluoride-volatility processing of nuclear reactor fuel; (2) suggested two typical flowsheets, including one in which LiF is used to achieve separation of Puf, from UF (3) presented sorption and desorption results; (4) suggested that an oxidation-reduction equilibrium between the solid (LiF), PUF4 complex and Puf 6-F2 gas is the probable mechanism involved; and (5) presented chemical evidence to support the suggestion in (4). In future work we will consider measuring the kinetics of both the sorption and desorption steps, in addition to evaluating the actual equilibrium or equilibria involved. This will recessarily be accompanied by developnient work directed toward practical application of the process. Table 1. PUF, Recovery by Sorption-Desorption 1. Lif as the optimum sorbent. 2. Process flowsheets. 3. Sorption and desorption results. 4. Characterization of sorbed plutonium; probable sorption mechanism. 5. Separation tests for UF, and Pufc. . . . . . - w . . ... . . . . . . - .. . .. ... .. . ... . . .. . 1:.. , W T .. Table 2. Sorption of Puf, on 31 Metal Fluorides Pu/metal fluoride weight ratio. Li 0.8 Na 1.4 K 2.2 Rb 0.6 Cs 0.6 Be Mg Ca Sr Ba 1 0.03 0.3 0.5 0.4 Ag 0.02 AI 0.02 cd 0.002 Ce 0.02 Co 0.001 Cr 0.01 Cu 0.005 Fe 0.001 HF 0.015 in 0.0? La 0.02 Mn 0.01 Ni 0.005 Pb 0.005 T Sc 0.01 Sn 0.005 Th 0.001 ! 0.002 Y 0.05 Zn 0.005 Zr 0.01 Table 3. Retertion of Puf, on Groups IA and IIA Metal Fluorides. Sorbent 100 Percentage of Plutonium Retained at Temperature (°C) 200 300 400 500 600 600 700 LiF 87.5 88.7 96.9 89.7 29.4 98.6 NaF 46.8 99.8 98.5 99.6 99.92 99.94 99,97 KF 97.1 97.6 94.4 RbF 90.4 98.2 98.0 98.5 95.8 87.1 83.6 90.4 97.5 99.9 97.9 70.9 93.8 94.2 99.9 99.8 CsF 99.6 98.6 BeF. 29.1 20.1 76.6 71.0 73.4 MgF. 98.8 98.2 96.3 96.9 98.6 98.6 94.5 CaF2 99.98 Sifa 99.99 99.95 99.4 99.995 99.97 99,95 99.997 98.9 99.99 99,7 99.95 99.97 99.96 99.93 99.996 99.97 99.99 Batz 99.97 L L L. . .. . Table 4. Puf, Desorption Tests 30 ml/min F, flow through a 2-g bed containing 40 mg of Pu. Results Weight Desorbed (mg) Time Temperature (°C) Sorbent (hr) 600 <600 0.12 <0.12 600 3.0 600 5.2 500 1.0 <500 <1.0 400 7.4 450 10.6 475 17.5 500 22 500° tesi continued 500° test continued 20 12 3 2 2 nd hour 3 rd hour 4 th hour 5 th hour 500° test continued 500° test continued Residue of 1.3 mg Table 5. Mechanism of Lif Sorption-Desorption Process PuFG + 4LIF (LiF)APUFA+F2 K300°c ~3000 Put → PUF 4 + F2 K3000c = 396 Not comparable to UF G + 2NaF (NaF),UFG .. www.com ara C . . . . . Table 6. Characterization of Plutonium Sorption Complex. Temperature (°C) Oxidation Number NaF Lif 100 4.0 4.7 4.7 400 4.0 4.2 4.2 600 4,0 4.0 4.0 Probable complex (600°C) (LiF), PUF4 (NaF),PuF4 Table 7. Separation of UF, and PuFc Conditions: 30 ml/min F2 flow through approximately 2-g beds of sorbent for 30 min. Two Lif beds at 300°C in series with an Naf bed at 150°C. Bed Analysis Pu (mg) U (mg) Test 1 LiF - 1 66 (U DF >240.) 3.0 LiF - 2 <0.02 <0.02 4.9 (Pu DF 240.) NaF 0.28 Test 2 LiF-1 67 (U DF >820.) -- LiF - 2 4.7 <0.02 <0.02 17.6 (Pu DF 176.) -- - - . NaF 0.41 . . . . . . . . . . . . . . . . . . . . - .. - - ORNL-Dwg: 66-9160 Puf go UFG Eye F.P's - UFRECOVERY F- FLUORIDE VOLATILITY PROCESS COLD TRAP Lif SORPTION MI DESORPTION > Puso RECOVERY F BED DISCARD WITH F.P'S RECYCLE - - AF (1) FLUORIDE VOLATILITY PROCESS UFG RECOMERY F2 (2)— (2) Pufy F2, COLD 2-64 LiF SORPTION DESORPTION > PuFG RECOVERY TRAP BED DISCARD WITH F.P'S Fig. I. Process Applications of Lif Sorption-Desorption for Puf, Recovery. ORNL DWG. 66-8961-R TO DISPOSAL TRAPS B 2oC Fa-o o A - NaF backup trap. Effective sorbent for P.JF, fram 100 to 600°C. 2 g of 20- to 40-mesh material. B - Test sorbent trop. Holds about 2 g of sorbent. In soine cases two traps were used in series; in others, an 8-g bed was used. C - For desorption tests, the fluorine bypassed the Pufo generator. Normal flow was 30 ml/min. D - Pufo generator. PuOn added before each test. Normal F, flow was 30 ml/min. Fig. 2. Sorption und Desorption Test System. ORNL-Dwy. 66-9159 5 mg 4 mg ooo © 3 mg Weight Loss of Plutonium from the Bed (mg) During Each Addition. 2 mg Ž 12 13 14 15 3 4 5 6 7 8 9 10 11 INCREMENTAL 50 mg ADDITIONS OF PUF A TOTAL OF 760 mg OF PU WAS PASSED INTO THE 7.8-9 BED OF LIF AT 300°C, WITH 710 mg RETAINED. Fig. 3. Plutonium Loss Through LiF (Collected on Backup NaF). - ... * 4 . *. . . . .. .FO . -'* : . . . : . . ''. '. T A . . . . END DATE FILMED 1 / 3 / 167 RA'