■ • • ' w^ . » ^ .(4- >#!/ •vi»A>. m v^^ X PRACTICAL TREATISE ON DYING OP WOOLLEN, COTTON, AND SKELN SILK, THE MANUFACTURING OF INCLUDING THF MOST IMPROVED METHODS PURSUED IN THE WEST OF ENGLAND, IN WHICH THE VARIOUS MANIPULATIONS ARE ACCU- RATELY DELINEATED. ALSO, A correct description of SULPHURING WOOLLENS, AND CHEMICAL BLEACHING OF COTTONS. BY WILLIAM PARTRIDGE. NEW-YORK: JUBLTSHED BY H. WALLIS & CO. FOR THE AUTHOR. J. W. Belt, Printer, 70 Bowery^ 1823. Stmthem IHdrid: of JVetc- York, m. BE it remembered, that on the first day of October, L. 5». ID the forty -eigiith year of tbe iDdepeadence of \}te United States of America, William Partridge, of the said district, hafii deposited in this office tbe title of a book, the lig-ht whereof he claims as author, in the words following-, to wit: " A Practical Treatise on Dying- of Woollen, Cotton, and Skein Silk. Tbe Manufectn ring- of Broadclotlj and Cassimeres, in- clodiDi^ tibe flMKt ImpTXJved Methods pursu&d in the west ot Eog-land, in which the rarious manipulations are accurately de- lineated. Also, a correct description of Sulphuring WoollcDS, and Chemical Bleaching of Cottons." By William Partridg-e. In conformity to the act of Congress of the United States, en- titled •*■ an act for tbe encourag-ement of learning-, by securing the copies of ABps, ch&rts, and books, to the authors and proprietors of soch copi^ during the time therein mentioned.'" And also to an act, entitied ** an act supplementary to an act, entitled an act far tiie eocomragement of learning, by securing the copies of maps, eliarls, and books, to the authors and proprietors of such copies, danng- tbe times therein mentjoned, and extending the benefits tbererf to the arts of deiigningf, cngraTing, and etching historical aad oilier priats>^ JAMES DILL, Clerk of the Southern District of JSi'eio- Torlc. REVIEW BY DOOT. S. I.. ZMOTCBZIi. '' I was much gratified by the detailed and practical esplainatioa you give of the woollen manufacture. The pertinency and judgment of your remark!! on the domestic articles of sumach, quercitron, maple, and podalyria, are worthy of the most attentive consideration. So are vour remarks on the culture of woad, madder, and the olive. '< Tlie subjects on which you have written are of very great moment and extent. They are becoming daily more so. Whether your valua- ble book Avill sensibly accelerate the objects it contemplates, time will 3ho\v. I think it will ; as it ought to |ja\ e that effect ; and assist in ren- dering our country less dependent than heretofore, and now, on foreign labour, for the coloured goods oa which you treat " SAMUEL L. MITCHILL. New-York, Dec. 20, 1823. REVIEW BY DOCT. FZSIiZX PASCAZ.ZS. *' la a country like this, where capitalists, and other industrious clas- ses, call loudly in every journal of the day, in every electoral raetiting, and sovereign legislature, for the encouragement of domestic manu- factures, this work is an acceptable and welcome present- " Good materials for manufacturing woollen are daily furnished ; and line specimens of that species of fabric are often proudly exhibited ; but, whoever feels inclined radically to promote public wealth and in- dustry, may become well enabled to judge of what improvements and practical knowledge are still wanting, by a perusal of the * Treatise' of £>f Mr. Partridge. " As a ^v^lter, tnaf gentleman is clear and perspicuous, an acurafe «5bserver, and a lucid expositor, in every department and branch of his business ; and whether he treats of the competency of manager or work- man, the reader perceives that he speaks from the authority of sn ex- j)crience, drawn from paternal initiation, and long familiarity with his [)rofes;iou in England as well as in our States. He has rendered his work doubly useful and interesting by uniting the subject of the manu- facture of broad cloths and cassimeres to the complete exposition of the art of Dying " It is not my purpose at present to enter into a review of (he work of this eminent artist ; it forms a closely printed volume of 288 duodeci- jno pages. Such an entertaining analysis as it would, however, prove, will, it is hoped, be accomplished by some more comjjetent judge, i will only remark that more than ordinary praise is due Mr. Partridge ; and that he is particularly entitled to the patronage of the community to which he belongs as an adopted citizen ; for he has cheerfully im- parled without reserve or national prejudice, the means of improve- ment and extended advantage, in a branch of usefulness, with which but few individuals in this country are as yet thoroughly acquainted. His work is also as worthy of the attention of the learned as of the art- ist. It is an aid of decided importance to national industry, and a va?- yable tribute to the Republic " FELIX PASCALTS. r^ew-York, Dec. 26, 1823. To his fellow-citizens of (he United States of America. Although by birth and education I am an Englishman, yet I was taught from my earliest infancy to consider civil and religi- ous liberty as the first of earthly blessings. As these inestimable privileges are more generally diffused and better secured in tliis than in any other country, it has therefore been the country of my adoption. To assist in perpetuating your system, is my most ardent desire, and I know of no better means than by promoting internal industry, being convinced that an idle and necessitous population is the main pillar of tyranny ! ! That your populatioH is already too aumewno for the uieuus or employment will not be disputed — can it then be good policy to pay twenty million of dol- lars annually for foreign labour, and permit your own citizens to remain idle for want of employment ? This is a political absurdity we could not give credence to, were not its existence proved by ^aily experience ! '. If this work should contribute in the smallest degree towards establishing one branch of manufacture, that will find employment for three or four hundred thousand of your popu- lation, it will not be considered as useless, and the author will be amply repaid in the satisfaction of having done his duty as an adop- ted citizen. ERRATA. ?age 49, line 10, for require, read acquire. 64, line 20, lonf^est pullies, read largest. ■•■ 84, line 18, for treated in, read heated in. 97, line 16, for observations, r««rf aberration^. 106, line 28, for band, rearf barrel. 116, line 16, for valuableness,rco J variableness. 121, line 13, for opinion given, read opinion now given — 14, fo^ greater importance, read great importance. 126, line 28^ for portion of cloth, read portion of both. 131, line 23, for moued, read mosed. 132, line 7, for score, read scoured. 193, line 1, leave out first sentence beginning with "was thii wool, fcc" — — 197, line 31, for dying, read drying. 216, line 26, for scour, read sour. - 21T, line ^T) fv»r one) JivUo It, irtfaA ant\ divided. . 226, line 5, for to black, read to bleach, 276, Hne 33j for there are not, r«ad they areno'f,. INDEX. B uneven Air store for wool drying American dje drug^ Alder bark Braying or scouring dannels Biei-s to warp Bobbin, winding Braying by steam. Burling of cloth Brushing of cloth Brazil wood Black djing Blue black, to dye Black jet, to dye Black, to prevent being Black wool, to dye Black wool, for mixtures Black on cotton Black on cotton ^ Black on silk Blue, to dye in vat Blue, dyed in furnace Blue on cotton Blue on silk Buff on cloth Buff, to dye on wool Buff on cotton Brimstone on cotton Brown, to dye on cloth Brown, to dye on woo Brown, olive, on wool Brown, on cotton Bleaching cotton Chemical operations in woollen factories Cards, quality of, for scribblers, &c. Chain weight of, &c. for broads * 1* Chain we%ht of, fcr cassimeres Courses at ^g'-mill, for felts Cleaning wool and cloth, for dving Chemick, to make Cochineal, how to choose • Camwood Cloth, saving the lists Cloth, wrinkles in dv log Cloth, for blue, boiled in cutbear Cotton, to dye blue Compound colours Cinnamon on cloth Cinnamon on wool Cinnamon on cotton Chocolate on cotton Colours, compounded of red and blue Crimson, to dye on cloth Crimson, to dye on wool Claret on cloth . > Claret on wool Corbeau on wool Chemical bleaching of cotton D Drying of wool Diy ing of cloth "Dying of cloth Dyers' weed Dye woods, to prepare Drab on cloth Drab on wool Drabs, red, to dye Drabs, yellow Drabs, pearl, to dye Drabs, green Drab, on cotton Drab, on silk I>ouble colours, on woollen £ Effects of water on dying Ebony green . Factories, American, too large Fire stove for wool drying Fulling of cloth, with soap Fulling-stoek Fulling cloth with urine FolliDg with CastOe soap Fulling- with steam heat Fustic, old . . >> Fustic, young , Furnaces, &c. for dying , Furnaces to set . -» Ferments used in blue dying Furnace blues Fawn colour on cloth Fawn do. on wool Fawn on silk G Gig-mill, American, very imperfect Gig-mill, barrel of Gig-mill, handle frames Goods to prepare for dying Green, true, on cloth Green, grass colour , Green, true, on wool * Green, blue, to dye • ^ Green, bottle, to dye Green, yellow, to make Green, bronze, to dye Green, olive, to do. . Green, bottle, bronze hue . Greens, red, to dye Green on cotton Green, olive, on cotton » Green, silk, to dye • ., Green, saxon, on silk Green, olive, on silk Hats, to dye black ». ] Itinerancy of dyers Indigo, how to choose Indigo-plant, substitute for woad Imperial blue, to dye Jennies, American, too small L Lixivium, for scouring wool Logwood, qualities of Lilac on wool , ^ Lilac on cotton London smoke on wool H rage 96 147 148 171 174 , 209 212 f 252 • 253 ^ . 254 32 100 101 171 227 228 229 231 233 244 ib. 235 236 ib. > ib. 237 238 > ib. k ib. i '. 31 i 123 i 143 i 158 '. 262 33 46 146 264 265 27J 8 M MacliinerT, American, defectire Mixing of coloured and white wool Manag-ers, erroneous opinion of Mordants used in dying Madder, qualities of Mang-eet, properties of Maple bark Morone on silk Mulberry on cloth Mulberry on wool Mulberry on silk Morone on silk Page Napping of cloth N O Oiling of wool Oil, properties of, for wool Oil, from seeds, grown in America Oiling of cloth Oak saw dust Orange to dye on cloth Orange after scarlet Orange on flannel Orange on wool . . Orange on cotton Pressing and packing of cloth Peachwood Purple to dye on cloth Purple on wool Purple to dye on cotton Purple, common, on cotton Pink to dye on cloth Pink to dye on wool Pink to dye on silk Paris mud on wool R Redwood Reddish brown black Red to colour on woollens Red on flannel Red on baize Red, without tin liqun Red on cotton Red on &ilk 9 s Stapling" of wool . ; Scouring- of wool Scribbling and carding Slubbing . . Spinning- . . ^ Sheep, merino, to improve the wool Scouring liquor, heat of Snapping- machine Sizing- the warp Shearing of cloth Scouring with urine before dyin< Scarlet, new preparation for Shell -lac Silk to dye blue Silk to dye sapphire blue Silk, a mazarine blue Soap lees for lather Sulphuring- woollen Scarlet on woollen Scarlet, Nash's, to dye Scarlet, with shell-lac Scarlet to dye on silk Scarlet, mock, on silk Salmon colour on cotton Gtx-aw colour on silk Twilling of wool Tentering of cloth * Tin liquors, to make Turmeric Tea brown on wool Urine, properties of . Vitriol and indigo, to mix Vessels for scarlet, &c. Vats to construct Vats, to measure contents of Vat woad, out of order U V w Woollen factories, management of Woi*kmen, employment of Waste in factories Wool, choice, and properties of Page 42 43 58 61 ib. 38 48 64 74 111 131 137 142 213 214 ib. ib. 226 239 243 244 245 ib. 248 ib. 53 110 134 142 270 47 138 16S 164 200 207 25 27 34 ;37 10 Warping Weaving Wool, Portuguese, Spanish, &c. Wool, condition of, to be attended to Wool, Saxony Wool, scouring and washiDg of Wool, dying of Wool, pickin?^ of Wool, oiling of Washing cloth, after fulling Water, effects of, on dving Weld Wuad. to make Woad, substitute for White on cloth Wme colour on cloth Wine colour on wool Yam. how calculated Yaru skeins and runs, length of Yellow black, to dye Yellow on woollen Ye How on wool Yellow on lift Yellow u f ?noQ Tellow «n aiik . Page 67 75 37 41 42 44 49 53 lb. 94 116 147 148 158 224 258 259 62 65 182 220 221 222 ib. 393 INTRODUCTION. ••«» THE support of the woollen manufacture has been a primary object with several European governments, more particularly so with England, where such duties have been laid on foreign articles of this description as have amounted to a total prohibition ; but whatever value may be attached to it in other countries, it is dou- bly valuable in this. The greater portion of the population of Europe, are too poor to wear expensive clothing, the cloth they purchase, being of very inferior quality, and one suit will last them four or five years. In this country the poorest citizen will have an annual suit, and mechanics two, and the cloth they wear is of a quality equal to what is worn by the substantial farmers and tradesmen of England. I cannot much err, therefore, when I as- sert, that in the article of woollen clothing, the inhabitants of the United States consume in quantity and value, doubly as much as any other country of the same population. The wool sheared in Great Britain is about one hundred and forty millions of pounds annually, and the quantity imported, about one hundred and sixty millions, making a grand total of three hundred millions of pounds per annum. The average value of the wool raised at home, is about one shilling and twopence a pound, and the imported, three shillings and sixpence, taking the latter at what merchants give for it in foreign countries. Each pound of English wool when manufactured, will be worth four shillings, and the imported eleven shillings, which will be three times the original value, making due allowance for the oil and other imported articles used in the fabrication. It will be per- ceived from this concise statement, that England, for every pound of wool sold in a manufactured state, is benefited in twice the amount of the cost of the raw material. She is enabled, also, by the aid of capital and machinery, to turn out as much work, with a population of five hundred thousand, being nearly the number now employed in this description of manufacture, as could have been done sixty years since by five millions ; nor do their profits end here — agents are employed to sell in foreign countries, where many of them make large fortunes, and return home to the mother hive loaded with the fruit of their enterprise and industry. These agents exchange manufactured articles for raw material, and sell to a much larger amount, which increasing the rate of exchange, 12 other capitalists, as well as those employed in commere, are ena- bled to make considerable profits. It is in this way that England is enriched by her commerce ; this is the talisman of her envied superiority ! and she has always esteemed her woollen manufacture as a principal source of her wealth. There is, therefore, no manufacture tlie establishing of which is of so much consequence to a nation as the woollen in all its branches — the articles made in it are more numerous and more costly than in any other, and among these, that of broadcloth and cassimere, stand conspicuous for their value and general con- sumption. Let it be distinctly understood, that every American who purchase one hundred dollars worth of European woollens, is contributing towards the support of other countries, in the sum of sixty-six dollars, and impoverishing his own in exactly the same amount ! ! If we reason from what has taken place in other countries, we must acknowledge that the woollen manufacture is the most diffi- cult of any to establish, and the most tardy in being brought to perfection, particularly in the finer qualities. That of cotton has been in existence only a few years, whilst centuries have been oc- cupied in bringing woollen to its present state. Our manufac- turers, therefore, should not be impatient because their progress has been slow. I have no wish to magnify be^^ond measure, the difficulties our - manufacturers have to encounter, yet it is of primary consequence that these should not be underrated. In objects of less magni- tude, which can be executed by the ingenuity and industry of in- dividuals, little impediments to their progress are easily seen and as easily removed ; but in an extensive and complicated manufac- ture, where the operations are numerous, an^ where each one must be well performed, in order to compete successfully with other nations, it is absolutely necessary that every impediment should be viewed in its full extent, and the utmost exertion em- ployed to remove it. It requires two pounds six ounces of fleece wool of three-quar- ters, and full blooded merino, that has been well washed on the sheep's back, to make one yard of stout superfine broadcloth. The •xpense in making, for workmanship, superintendence, interest on machinery and plant, and repairs, is more than owners of fac- tories are generally aware of. There cannot, in the present state of manufacturing, be much saving made by lowering of work- men's wages, I should presume not more than fifteen or twenty cents on each yard ; but the value of the goods may be so much improved by perfect workmanship, as to make the cloth fabricated from these qualities worth one dollar more on each yard in the present depreciated state of the market, than they, now generally are, without adding to tke expense of making. 13 We will take it for granted, that woollen factories, that have been well managed, with credit and capital to purchase to the be-t ad- vantage, were last year making twenty per cent, on their returns, which profit, so far as 1 have the means of calculating, comes pretty near the truth. Let us see how they will stand when imported cloth is as low as we have reason to expect. Woollen goods have fallen, in England, within a year past, about eight per cent., and exchange here, has fallen four, which makes the cloth market twelve per cent, more against the American manufacturer, than it was eighteen month-j since. I have recently received accounts from an English manufacturing district, that fine wool has tallen there, more tlian fifteen per cent., which, with the bounty allowed upon exports, will enable them to invoice the spring ^hipments at ten per cent, below the late invoices If added to this, the ex- change that is now eight per cent., should come down to pai, our best conducted manufactories must become losing concerns. I hope no such crisis may take place, but as the event is by do means improbable, the manufacturers should endeavour to meet it, by making their goods so perfect, and by putting their establish- ments on such an economical footing, as may then enable them to support a com.-etition. There are three leading defects in most of the cloths made in this country. The wool is not well scribbled, the warps are too crowded, and the nap is not more than half raised. Scribbling is too often neglected in England, as well as in this counti*y ; it ought to be scribbled twice ; this is done by a few of the best English manufacturers, and it wonderfully improves the fabric, it spins better, is softer^ more free from nips, and indeed works better in every succeeding operation. The scribblers in the west of Eng- land are, however, only single machines, and here they are gene- rally double — the wool ought, therefore, to be as well scribbled here at one operation, as it is there a' two. provided the machines are as well made, and worked with equal ability. Wool of middling quality is, in England, spun into skeins of eighteen to twenty the pound, for the abb, and from twenty- four to twenty-five for the warp, for stout broadcloth. The skein be- ing three hundred and twenty yards. This quality is generally set on the loom eleven and a half quarters, and seveiittcn hundred, or eighty-five bier — each bier containing thirty-eight threads. For fine quality wool, many of the best n)anufacturers spin the abb no finer than for the middling quality, though the warp is spun five skeins finer, and the chain is warped eighteen hundred, and set on the loom twelve quarters. The fine quality may be set the same width on the loom as the middling, but the bier must be lowered. The strength of the fabric lies in the warp, but when tliis is too much crowded, the weaver cannot drive in sufficient filling to af- 14 ford a thick nap^is tbis is almost altogether derived from tbe fijliog;. ti When cloth is OTrrectly and faithfully made in the loom, the workmanship will he thro^vn away, unless the nap is property rais- ed. In this branch of the manufacture, the American fabrics are in general miserably deficient- I lately called to examine the prize cloihs that were purchased at the late fairs, fully exj^ecting to find it tolerably perfect in tliis respect, but I am sorrj- to have to say, they did not meet my expectation. The nap was thin and straggling, and the threads plairily to be seen, without eren a close inspection. The cloths were otherwise well made. This defect belongs to almost every cloth I have seen, that has been made ia this country. Instead of giving it a large portion of dead and mid- dling work, the nap is cleared out too soon with quick teazle, which makes it easy to the workmen, but proves ruinous to the manufacturer. Sucii goods when cat low enough to make a short nap, will leave the cloth thread-bare, and when left too long, the face will be covered with a rough, uncouth nap. Cloth will stand a larare portion of dead and middling work, without injuring the fabric, and the more it has in moderation, the finer and softer tbe fa«^e will be ; but it is very liable to be damaged when new tea- zles are employed ; and when these are used, which should always be towards the end of the operation, care must be taken not to^ give more than the fabric will bear. Those who are conversant with the imported cloth market, must have seen that fine cloths made from the same quality wool, will command very different prices, tliat there will be from one to two dollars per yard difference in the value. TTiis increased value IS the result of perfect workmanship: and those manufacturers who have succeeded in making the most perfect ai tide, have accumu- lated lars'e fortunes, whilst others who have made them inferior, have not much increased their capitals. This is by no means sur- prising, when we note that the difference in the value of tbe goods pays fbr the whole expense of making. A similar difference is observable between the cloth fabricated in this country ; and sure- Iv this important fact ouglit to convince every manufacturer of the necessity of making perfect goods. The fulling and dressing of cloth requires great attention. In milling of blues, it is a good method first to scour them out, before fulling, with a little thin soap and water, new laying them in the stocks and scouring this with water clean away, going with them about an hour, this will rid them of a great deal of filth and lime, and the felting wiU afterwards go on better. I have given instructions for raising the nap after the manner generally practised by the west of England manufacturers twentj years ago. Since tliis work has been in press, I have received in^ 15 formation from a respectable maker, from the sITme quarter, giving an account of the process now pursued by their most celebrated manufacLnrers. This process will occupy more time, and consume more teazle than the former. In raising, they give from twenty to twenty-five mill-fuil of work, beginning with the deadest and proceeding' to the quickest. The cloth should be rather dry at the beginning, and kept so nearly to tlie quick work. If too dry, the flock will be seen to fly off like dust, then it must be slightly moistened ; but with the quick work it must be kept quite wet, and the wool should be changed once or twice every mill-full. An opinion that ^loth can be better raised by hand than by the gig-mill, is prevalent among the woollen manufactures of this count ry, which is truly an unfortunate impression, and one that is highly uijurious to the manufactuiing interest. I will venture to assert, without teai- of contradiction, that there is no celebrated maker of fine broadcloth in any part of England, whose raising is not performed by the gig-mill. Manufacturers who put as much stock in their cloth, as I have directed, may hear an occasional complaint of their being too stout -, this objcotioa arises from defective raising ; for were tiie clolli done justice to at the gig-mill, they would never be com- plained of; but when the wool lies in the ground instead of being placed on the surface by raising, and there cut down very low, the cloth instead of handling mellow, will feel hard and stiff. To this cause must be attributed the objection generally made to American cloth when fabi-icated with a full body. The French and v^ermans, particularly the latter, put more stock in their clotii tlian the English, the substance being reduced by raising to any fitanuard their market may want. I have mentioned under the head oil, after having described the properties of such as can be used on wool, that neaily all the fish oils were unfit for the purpose. I have since received such in- formation from a respectable dealer in oiL as to induce me to be- Jieve that the best sperm will ariswer for oiling cf the finest quali- ty wool. This dealer informs me that no oil will combine Uiore readily with the volatile alluili, that it is the least drying of any known oil, and that it has been brouglit into disrepute among wool- len manufacturers, by hnving been adulterated — it being commonly mixed by disreputable traders, with other fish oils that is cheaper and less pure. This gentleman has served many of the first fac- tories with fine sperm that has been found to answer perfectly well. If this be correct, which from the intelligence and respecta- bility of my informant, I have no reason to doubt, the vvooi^ea factories may be supplied with a good article at little more than half the price of gahpoli, provided they purchase of such dealers as will give them a genuine and prime article. 16 I believe this is the only work in the English language on the mauufacturing- of broadcloth and cassimere, none other having ever come under my notice. I hare endeavoured to give every instruction that is necessary to the well performance of the busi- ness in the plainest language, and sufficiently clear and ample for the most ignoraut to follow. That nothing might be wanting to make the work complete, I have obtained the latest and most ap- proved modes of making those fabrics from the west of England, and have added a table of all that is requisite to guide the manu- facturer. Some of the information has been received since this introduction was began, and I considered it would be useful to give it in this part of the work. There will be various opinions given by European workmen on the mode of making th-cse goods, some will be recommending one system, and some another, which serves to show there is considerable latitude in the practice pur- sued in other countries, as well as in this. The system I have given is such as is followed by the best Gloucestershire manufac- turers, and if inquiry be made among the importers of fine wool- lens, it will be found that the cloths imported from that county, are fully equal to those brought from any other part of England, this system must, consequently, be as good as any practised in that country, and well worthy the attention of American manufacturers. There are several works extant on the art of dying, but none deserving of notice that is sufficiently practical. Bancroft and Cooper were not practical dyers, th.erefore, it could not be expect- ed they should give the minutia of the art, which defect renders their works almost useless to the greater number of dyers. To be merely informed of the materials necessary to produce a given colour, can never make a dyer, it is equally necessary that every part of the workmanship should be given, and herein all works hitherto published on the art have been deficient. The time of boiling the dj'e wares, of running the cloth in the furnace, and of boiling it therein : the preparing of different solutions preparatory to dying, and many other particulars that may appear trifling to persons unacquainted with the practice, is as essential to the pro- duction of colour as is the receipts for dying. Those who have read the above-named authors, must have observed that they pre- scribe a given quantity of mordant in proportion to the weight of the goods dyed, without any reference to the colour, or to the state of the goods. There are but two colours that will admit of the portion prescribed by them being used, which are red and yellow — were one-fourth or one-fifth of alum used in general, it would ruin the colours, and if that portion were used on wool, it could never be wrought into cloth. Alum and other mordants produce a specific effect on every colouring matter emplo\'ed in 2iying, and the quaatit\^ used must be in proportion to the hue of 17 the colour intended to be obtained, consequently, no general rule can be laid down. Doctor Cooper's treatise is Hltogetber a compilation selected from alinost every author that has ever vv^ritten on the art, but principally from Hcllot aud other old French writers, whose works have been published many years, and whose formula have been long- exploded. That the Doctor was never practically engaged in woollen-dying, maybe inferred from the fact that in every in- stance where he has given his own opinion, it is uniformly erro- neous. Doctor Bancroft's work is intrinsically valuable to the scientific artist, and has been the means of introducing great improvements in the practice of dying and calico printing, but as all his experi- ments were made on a very minute scale, it is of no value as a dy- er's text book. The receipts I hare given for dying are such as are used in the west of England, and are, what we term, the best mode of dying. It will be understood, that we have in Europe, two sort of dyes, one of common colours, that are employed on low priced goods, and another of a superior kind, that are used on goods of a better qual- ity. Those I have given are of the best kind, all taken from actual receipts now in my possession, with the original patterns attached to them. It will be observed that some of the materials used there, are not much known in this country, such are weld, barwood, and green ebony. The best substitute for weld, so far as it regards colour, is the quercitron, or black oak bark, which affords a colour equally as good as the other, but, being a powerful astringent, it does not leave the wool so soft as the weld. Barwood is undoubt- edly the best dye among all the red woods for browns, aud many other colours requiring a red body. Camwood is genei-ally employ- ed as a substitute in this country. Green ebony gives a strong greenish yellow, and no other dye-stuff Avill produce exactly the same shade of colour. The red wood sold here is very different from that which bears the same name in England. There is, in this country, a deficiency in many dying materials which renders it difficult for our dyers to equal the Englisli. The mordant, called argol, is but little known here. There is a great range in the quality of this article, and as great a difference in the price; sometimes the most inferior quality will answer a better purpose than the best, while in other colours the finest is required. It is seldom that more than one quality of madder is seen here, and this has to be used for every description o^ colour. In my receipts it will be perceived that mull madder is sometimes prescribed, and at other times, ombre, gamcne, and crop. How it has happened that only one quality has fo>ind its way to this country, I am at a loss to divine ; but, however it may have occurred, the want of the 2* 18 various qualities, is a serious injury to our dying establishmentSk Wii.ii iiue ombre is piescribed, in any receipt, the madder usual- ly sold here v/ill answer, it being- of that qualily; but when mull is prescribed, it will be necessarj to use a much smallei' quantity than is mentioned in the I'eceipt, and even then, it will not produce the same colour, VV^hen fine (irop is directed to be used, which is always the case in fioe madder reds, the dyer will not be able to find a substitute excepting- in tlie expensive article of cochineal. There is another serious impediment wliich must operate ag-ainst American dyers that I was not aware of till I began the d}e-drug business, in looking round the city of Ne.w-York with a view to purcliase dye-woods, I found much that was offered for sale was miserable stuff, totally unfit for the use of the dyer. Some lots of fustic, nicaragua, and camwood, were worth little more than for fire- wood, aud should these find their way to our dying establish- ments, it must prov« ruinous to the consumer. The logwood is g-enerally of a good -quality. To colour a permanent blue is the most difficult process in dy- ing. All other colours may be done by a receipt, and when once Avell performed, may be repeated with the utmost certainty, pro- vided the water and dying wares are the same ; buf it is not so with woad dying, in this a constant judgment is required. It depends altogether on a given stage of fermentation being equally and con- stantly preserved, and as this is ever liable to vary from a variety of causes, the operatimi is thereby rendered very difficult. It was recently announced in the papers that at the Staten-Isl- and d^'e-house, they had discovered a mode of fixing the Prussian bine so as to prevent its turning green by the action of the fixed alkalies. As this would be a grand desideratum m the art, I felt much interested in the result, and have been anxiously expecting to hear a confirmation of this invaluable discovery. It was made known by Doctor Bancroft, many years ago, that woollen could be dyed blue of a much more brilliant colour than with indigo, by immersing it first in a solution of prussiate of pot-ash, aud then ia a solution of green copperas ; but as it was foimd that the colour turned to a greenish drab, -when it came in contact with any of the alkalies, and as this cliange was the eficct of a law of nature, call- ed chemical action, there has been scarcely any subsequent at- tempts made, by scientific artists, to fix the cok)ur. As, however, many other discoveries equally as improbable as this, have been made during the progress of chemical science, I was inclined to ^ive credence to theirs, and still hope they have experienced no disappointment. In England tfee woad dyers are stationa^ry ; the woad is regu- larly purchased from some celebrated maker %vho, from long- prac- tical experietice, has been able to raise the plaut, and manufac- ture it in one uniform wav. The lime is obtained from iwe same 19 wtaker, and is always of the same kind and of uniform strength-; the ferments are obtained of the same regular quality, and when a ect strong colours, such as were imported. I have since been al an establishment in Columbia Connty, State of New-York, where I succeeded for three months, and made very superior colours, but could not afterwards work them. Two or three times I left my vats in g-ood order at nig'ht, and found them out of order in the morning, and in a way I had never seen any before. The last day I attempted to work there, f had broug-ht a vat round that had been over limed by forcing- it with bran-bags, so as to produce a g-ood g-reen at twelve o^clock at noon, and it kept improving till the last stirring at night ; in the morning it was entirely off its work, and appeared like a vat that had been over-limed, although ] had given it nohe. I shall leave it to practical woad dyers to decide how this could happen I ! It is to be regretted that any failure should occur in woad-dying, it having a tendency to bring it into disrepute with the manufac- turer, for the colours produced by the ash-dye are so miserable as to stand no competition With the best imported. Blue is a prevail- ing colour in the United States ; it is consequently of more im.por tance than any other, and every effort should be made to bring the woad dying to perfection. It is not probable that g-ood woad-dy- ers can be obtained from Europe in sufficient numbers to supply *o many small establishments as are scattered over this country ; they are scarce in Europe, as one dyiug establishment does the work of a number of large factories, and one woad-man is suffi- cient for the largest dye-house. It would be desirable, therefore, (hat a public dye-house should be commenced, and a first rate Eu- ropean woad-dyer emplojed to do the work, If this were esta- blished, the blue wool could be dyed at such a price as would save three or four cents per pound to the manufacturer, independent of paying the carriage backward and forward, which would be a, saving of from seven to nine cents on each yard of broad cloth. A public dye-house should be situated where a sufficient supply of water can be obtained for scouring and washing of white wool, and for washing of blue wool. It should be near to some naviga- ble river, and within a short distance of the city of New -York, if intended for that and the adjoining states. The blues coloured in this country •jught to be superior to those imported from England, for the indigo used in the blue vats, is of a superior quality. That which is consumed in England, is of that *?lass known by the name of secondary copperas, here they use the iine purples ; the former is a strong working indigo, but is not worth as much as the latter by twenty per cent. There are but tew persons who are acquainted with the relative value of the dif- ferent samples of indigo. In examining several chestslheld for sale in the city of New- York, I found they asked one shilling the pound more for a quality that was not worth as much for blue dying as others tliey had valued at a less price. Those who are large con- 21 Eumers of this article would find their account in allowing" a small per centage to a g-ood judge to make their purchases for ihem. lo giving receipts for compound colours, it is difficult so to de- signate them, that those who purchase the work may have a dis- tinct idea of the hue of each. The dyers three primitive colours, blue, red, and yellow, can be easily described, so as not to be mis- understood ; but in the compound colours, this is not so easy, and I hat^e felt the impediment very sensibly throughout that branch of the work. I have endeavoured, however, so to describe them, that every dyer may form an idea of the shade of each as near as can be cxplahied by language. This difficulty must exist in every work published on the compound colours. It has been ascertain- ed, that in cinnamon browns alone there are twenty-two thousand different shades, in nearly all these the yellow predominates, and it is impossible to describe more than three of them in any work published on the art, the light, the dark, and the middling cinna- mon : nor can this difficulty be obviated in any other way than by attaching patterns to each receipt, which would make the work infinitely laborious to the author, and so expensive as to be entirely beyond the reach of common dyers. I once had an intention of publishing on such a plan, but I found it could not be sold for less than one hundred dollars for each copy, and that it would occupy a period of five years to complete the work. To obviate this dif- ficulty, I am arranging nearly two thousand patterns in a large book, in regular order, with the design of matching any that may be sent by dyers or manufacturers. To those who purchase dye- stuffs of me, I shall make no charge, but to all others, fifty cents for each pattern that is matched. I have been requested to give the process of dying hats of a permanent black, but as this branch of dying is out of my province, I cannot presume to attempt it. Hats, when new, are usually a good black, but after wearing a short time, they change to a dir- ty brown colour. I should apprehend the colour might be fixed so as to be highly permanent by previously boiling them in verdi- gris and argol, and making use of white oak saw dust with the logwood m colouring them. For the preparation liquor, use with four pounds of verdigris eight pounds of argol, or cream of tartar ; boil these two hours before the goods are entered, and then scald or boil the hats the usual time. Put the colour on in a separate furnace, with a liquor extracted from logwood and white oak saw dust in the proportion of twelve pounds of saw dust to ten of log- wood — blacken with copperas as usual. This mode of dying, will not require any nut-galls. Should the colour be too much on the blue, use a small quantity of alder bark or sumac. The hats will have to be washed after preparing, and before finishing. If white <^ak saw dust cannot be easily obtained, they may be finished m 22 Ihe usual compound, leaying" out the verdigris. Any number may be pruned in the preparatiou liquor, which will not injure by be- ing" kept for mouths. From experiments made with the wild indigro plant, I have re- coniinciided its use in a state of decoction for the woad vat, in place rf swiil from bran and madde»', and to fill th^ m up, vrben lowered, by working-. j\Ir. J liie, .1 dver at tlic Steubeuville fac- tory, Ohio, has just informed me that he has tried it according: 10 directions g;iven by me, in the Statesman of last year, and have found it hit^lily beneficial. He says the vats woik steadier, more vigrorously, and produce a finer colour than wilh tlie old mode of working-. He gives to those w!iO g-ather the j>iunt. five dollars tlie toD> delivered at the factors, which is only one-fourth of the price of bran. Dyers will therefore find it a valuable succ^ di?:eum uoon principles of economy, independent of the colour it affords. I am indebted toaf'ieiul for the article on bleaching- by the chemical process. The g-entleman from wliom I obtained it. is more scientific than usually ftills to the lot of practical artists, and to this cause I am probahlv mdebted for the promptitucle with whioh my request wns s:ran'?'>d, and for the liberal permission to make use of it in any way moot advautageaui to the public. DYE-STUFFSv WILLIAM PARTRIDGE, No. 68 FULTON-STREET, JiEJF-YORK, HAS constantly a supply of English woad of prime quality, camwood, redwood, red-sanders, green ebony, barwood, logwood, fustic, nicaragua, brazilletto, alum, and copperas, and all other dye- stuffs warranted, of the best quality. Also, Tat nets and wringing clotli. Patterns matched, and receipts sent to any part of America to customers gratis, to all others, fifty cents for each pattern. Intel- ligence, relative to woollen manufacturing and dying, will be free- ly given. It is expected that all letters, inclosing patterns, or Eoliciting information, will be post paid. TREATISE, &e. ON THE MANAGEMENT OF WOOLLEN FACTORIES. IN England the woollen factories are undertaken by persons Avho have a competent knowledg-e of the business, having- been either apprenticed to it, or instructed by their parents, who had fo Jowr-d it before them. In this country, the capitalists who embark ia such concerns, have no knowledge of the business, and, in many instan- ces, they employ managers nearly as ignorant as themselves. Can any concern be expected to flourish under such circumstan- ces ? It is true they'may flounder along for a few years, and if the manager be an ingenious and enterprising character, and disposed to apply all liis time and attention to the business, he may so im- prove as he goes along, as to keep pace with the best the country affords ; but the greater number will be sure to fall through, and this has already been the case with too many. Englishmen were generally employed to manage these concern? when they were first started, most of them only partially acquaint- ed with the bunness ; but they were willing, with that presump- tion which is a prominent ingredient in the character of the great- er number of manufacturing workmen, to undertake the manage- ment of those farts they were ignorant of, as well as those with which they were acquainted. The result has been, that English managers are in disrej)Ute, and their pretensions are so much duuHt- 3 26 ed, that the most able Eng^lish manufacturer, should he emigrate to this country, would find it difficult to persuade the trade that he understood any thing about it. It has happened unfortunately that very few who are g-enerally acquainted with this manufacture, bare emigrated to America. I have known but four from the west of England — one of them is in partnership with the ^Messrs. Youngs, of Brandy wine, another is managing for ]Mr. Shepard, of Massachusetts, and the others re&ide in New-York, unemployed in that way — such men would do all that could be performed towards placing our manufactories on a par with the English. The manager of a woollen factory should always be in the busi- ness, noroughthe to be engaged in any other pursuit that has a ten- dency to draw his attention away from it ; he must examine the work as it comes from the hands of every workman, and must be able to distinguish good work from bad, nor must he permit any defective work to pass without censure, and a fine, if such is, as it ought to be, thejule of the factory. A manager who cannot dis- criminate between good and bad work, will be compelled to leave the inspection to secondary managers whose qualifications he can- not appreciate ; and it is more than probable that he will be the tool of some smooth designing knave who knows very little more than himself. This state of things will keep such a concern sta- tionarv ; all improvement will be checked, and no progress can be made towards perfection. Other factories in the mean time will be improving in fabric and reputation, and leave this so far be- hind, that the concern will gradually droop and linger until the persons coaceme«i shall either give up, or be ruined. Under the direction of an ignorant manager, bad workmen will be encouraged because they cringe to the overseer, whilst good ones will be soured, and dismissed, for displaying a spirit of inde- pendence. A good workman will not be found fault with when be is CQDscicus that he has done better than ethers whose work 27 has been approved. This state of thing's will cause him to com- plain, and complaint is alwa} s considered impertinence by an ig- norant manag-er. As such a director must be conscious of his own inability to decide, he is ever fearful that a good but discontented workman will expose his ignorance, and thereby cause him to lose his situation — the dread of this often induces him to part with his best hands, very much to tlie injury of the concern. It is useless to dwell any longer on the bad effects of ignorant management, as every tradesman must be aware of its ruinous con- sequences. It may be necessary, however, to give a clue by which the capitalist can discover when he employs an ignorant manager, and this may be known in a very simple way. A facto- ry that is under the direction of a man well versed in the business, will be constantly improving until the goods are perfectly made ; whereas, under the management of an ignorant director, it will at least remain stationary, if it does not retrograde. The one will be drawing around him the best workmen, ^v^hiIst the other will be collecting the worst. The igtiorant manager will be so conceited as to think himself superior to all others, before he is at all ac- quainted with the business. He will consider and pronounce the fabrics made under his direction, to be superior, when their infe- riority is visible to every other person who is the least judge of the article. ON EMPLOYING OF WORKMEN. IN the infancy of any description of manufacture, it will be ne- cessary to employ European workmen ; but native workmen are made as it progresses, and foreign aid may in a few years be dis- pensed with. The settled population of the neighbourhood in which a factory is seated, should be employed in preference to workmen from adjoining couaties or states. 28 In the west of England the woollen factories are located in small districts. In the county of Gloucester it is all done within a circle whose diameter shall be fifteen miles, within which more than for- ty thousand hands are employed, and these are almost all of them natives of the place, whose fathers and grand-fathers followed the same business before them. By this means, local liabits and preju- dices are acquired, which operate more powerfully to confine them to their district and calling, than could be enforced by the most tyrannical laws. In America, these factories are scattered over a great extent of country, and in general, the workmen employed in them, are itine- rants, having no local attachments, and the consequence is, that they are continually roving from one factory to another, very much to the prejudice of the whole. In order to remove tliis difficulty, it will be necessary to instruct the heads of famiUes brought up in the vicinity of factories, and to give employment to every capable indi- vidual of each family ; also, never to engage a workman unless he brings with him a character from the place where he was last em- ployed. At present a workman finds no difficulty in getting employ- ment, should he have made bad work in one factory, or be dis- chai'ged for drunkenness, or grass immorality, or even for theft ; the only loss he suffers is a march of from ten to fifty miles, and he is certain of finding another situation equally good, without any reference being required of him as to ability or character. Should this mode of engaging workmen be continued, the growth of the manufacture will be retarded more than tlic owners generally are aware of. On the contrary, if the managei-s would mutually agree to employ no strange workmen without recommendations, and when they part with them, would give in return a fair and candid character, that itinerancy of Hbich they so much complain, would be sensibly checked. The workmen of this country acquire a knowledge of mechani- cal and manufacturing operations, with much greater facility than Europeans, and when the managers sliall have obtained a comj»e- 29 lenl judgment in this business, and will pay that strict and con- stant attention which so complicated a manufactory requires, the American workmen will become as expert as any in the world ; but so long as the managers are satisfied with inferior workman- ship, and are negligent in inspecting defects, so long will the work- men continue below mediocrity. English workmen do not perform as well in this country as when in England. They find the managers generally ignorant of the business, and they take advantage of this circumstance to neglect their work, not by being idle, for that would not answer their pur- pose, but to expedite it at the expense of the quality, and this is no more than they do in England, when they find a master either ig- norant or inattentive. Weaving is one of the most important branches in a woollen factory, and if the workmen find they can earn twenty-five cents a day more by slighting their work, than by performing it faithfully, and that the person examining it does not understand good work from bad, it is but reasonable to sup- pose they will make bad work ; for it is well known, that bad workmen in general, will make as much out of their employers as they possibly can, without considering whether the means be fair or unfair. There is a law in England, now become obsolete, which com- pelled the woollen manufacturer to put out his weaving to master weavers, who have shops in, or adjoining their houses. Many of these will keep from four to ten looms at work, finding their own looms, gearing, harness, and reeds, and are allowed from *one shilling to eighteen pence an ell, according to the quality, for broad- cloth, and from feight pence to one shilling for cassimere. These master weavers employ journeymen, and instruct apprentices, but ■ — ■■■■ — - — — ■ ■, I -111-- ^ . ^ - * From twenty-two to thirty-three cents. t From fifteen to twenty-two cents. An ell is one yard and a half. In Yorkshire, the weaver of broadcloth is paid forty-four cents for three yards and a half. 3* do thev are aiirajrs answerable to their employers forbad work. Al- though this lavr is not con&iiered as binding on tlie clothiers (^the present nay, yet the systsm is continacd, because it is considered better than having the weaving done in the factory. Many of these master weavers live in houses of their own, around which they owQ land enough for large gardens, and for pasturiog their cows and horses, and are not unfrequeatly in possession of tene- ments, which they rent to their jouriieymen. If this plan were adopted ia America, the master workmen and their families woukl become stationary ; for when a man owns looms, harness, and reeds, with houses and land, it would be no slight nmtter that would induce him to break up, sell oS, and seek out for some distant situ- ation, where the chance would be that he could not better his cir- cumstances. This system would be beneficial to the capitalist, in- dependently of keeping the workmen in their place, and if spinning also were included, the saving would be still more considerable. The buildings erected here for woollen factories are very lai^ge and expensive for the quantity of work done in them, and the weaving and spinning occupy the greater part of the room. If these branches were performed by workmen, at their own bouses, the capital expended in building of mills, need not be half what it is at present ; and should this part of the capital be laid out in erecting suitable rooms under the houses intended for workmen, every requisite convenience would be secured, and an ample in- terest received for the money expended by way of rent. Thus a dead, unproductive capital would become productiTe, bearing an interest of seven or eight per cent, so long as the iactory continued ia operation. It is rerv unusual for the west of England manuiaciurers to em- ploy workmen from Ireland or from the north of England, and vice trrsa. This may appear very strange to those nnac-*7ing too great a range. A factory that is put into operation, with a view to the making of fine goods, must be, injured, and rendered unfit for that purpose, by manufacturing those of a quality very inferior. It is also very inconvenient, as the mode of workir.g in evei} department must be different, and the mana- ger tiiust be continually making new calculations to regulate the work. To give manufacturers an opportunity of working only one or tv. o qualities, it is necessary they should be able, at all times, to purchase asupply of wool of such as are wanted ; otherwise, their factories must sometimes stand still, and this state of things would be vvorse than the former. I believe it is difficult at this time to obiain a supply of one or two qualities. When American wool is purchased, they have to take it in the fleece, and to work up all the qualities : now it is evident to every one conversant with this manufacture, that those cards which are calculated for choice locks, and the reeds and harness that are made for such work, are not fit for working the coarsest grades, and vice versa. In order to obviate these diflaculties, it would be desirable to 4t> kare tbefletees stsij^d bj dealers in wool, so as to enable mana- fa c t ure rs to purchase the qualities they may want ; but the princi- pal thii^ wanted is extensire capitals, rested in the wool trade, to aBTchase damffltic and foreign wool of every quality, and in suffi- cimt qsantity to supply the market. Ag-ents, who are judges of Ibe article, dould be employed in Spain and Germany, to make sadi jmrdbames as tibe pieB^it and increasing demand may require. It is to be regretted ibat it should be necessary to resort to im- portaliaa far tibe sapply of an article that might be raised to any CEleDt ia ths ooontry, and which, while it improres the land, af- fatds a gaed ^t^t to the a^Ticulturalist : nor would this necessity be of loi^ continuajace, provided the farmers would generally turn tbeir atteation to the merino breed, and take the same pains to obtain fine fleeced animals, as is done by the Spaniards and G^r- BBiis. At the present time, the iactories are increasing more nfiSif than the flocks ; but so soon as the former shall have ac- ^pnred their maximum, the latter will continue to increase until it be in eacesB. To possess a g'ood judgment in wool, requires more practical ikill Hxan manufacturers are generally aware of. An English ^xsAhxr wfco is known to have a correct and discriminating judg- ment in t>its article, is olten employed by otliers to purchase their wool, for which he is allowed a small commissicm. So trifling are tbe proi&ts in tliat country, that ualess the wool is weD bought, the - pens that a liquor, when fresh made, will not scour well ; when- ever this occurs, mix one or two quarts of soft soap in hot water, and add it to the liquor ; but this should never be done if the men- i^truum will scour well without it. "NMien a liquor is properly prepared, a frame with cross bars must be placed over the furnace, resting on the curb ; this is in- tended to receive the' wool when taken out of the scouring furnace. As much wool is immersed in the. scouring liquor at once as will work easy therein; when entered, it requires to be worked back- wards and forwards for the space of five minutes, and to remain in altogether from fifteen to twenty- five, accoi-ding to the rapidity with which the yolk and grease is dissolved. To know when the solution is completed, take a handful from the furnace, squeeze the liquor well out of it, and wash it in water. By examining this sample, the workman can see whether or not it be cleaa. When clean, take it out of the liquor and throw it on the cross bar over the furnace, and let it lie there ten ijainutes for the liquor to drain ; then have in another quantity, and work in the furnace as before. There should be enough scoured at once for three wash- ings, which will save much time that is now lost at the scouring furnace. Wash as before directed, till perfectly clean. The scouring liquor should not be too cold nor loo iiot, the proper temperature is from one hundred and twenty-five to one hundred and tliirty degrees, Fh. and it ought never to be lower tlian one hundred and twenty. If the wool be inunersed in too hot a liquor, it will be slammed, as the workmen phrase it — that is, it will become matted and stringy, and the yolk will be so perma- nently fixed in it, as to be immoveable by any subsequent process. When, therefore, a new liquor is made, and also every morning before the work begins, let the workman take a handful of un- 49 scoured wool, and dip it fire or six times in the liquor, working it each time backwards and forwards, and then wash it to try if it be clean ; if the sample does not scour well, the heat must cither be raised or lowered, and if this does not produce the desired effect, the error must be either in the strength or weakness of the lixir vium, and more urine, or more water must be added, according to the experience of the workman. There are three chemical operations in a woollen factory : the scouring of the wool, the dying and the braying. Manufacturers would find it much to tlieir advantage to require such a knowledge of the science as to understand the rationale on which these ope- rations are founded, as it would often prevent them from attempt- ing experiments that are highly injurious to their interest. Per- sons acquainted with the theory, would never scour wool with potash, or any of the fixed alkalies ; they would know that greasy wool could never be coloured with any credit to them- selves, or to the dyer they employed, and they would be aware that warm water and soap would not answer in braying, or that operation by which the grease and size are taken out of cloth after weaving. When wool has been scoured, that part which is to be colour- ed is sent to the dye-house, and that which is intended to be dried for white work, is spread out on sheets, or platforms, and exposed to the sun and air. I shall treat fully on the drying of white and coloured wool in this place, which will make it unnecessary to revert again to the subject. DRYING OF WOOL, THERE are three modes of drying wool, one by open exposure to the sun and air, r.noiher by a fire stove, and a third bj- an air stove. It would be found useful by manufacturers who have laro-e 5 ° 50 concerns to have both an air and a fire stove. Tlie latter would be wanted in the winter, and the former in the summer. In Eng-land the wool fire stove is a circular building-, either of brick, or stone, of about sixteen feet diameter in the clear, con- taining three floors, the height of each being eight feet. The two upper floors are laid with strips of well plained inch board, two inches on the face, and sufficient appertures are left between the strips, for the heat and steam to pass, yet close enough to prevent the wool from falling through. Itis heated by a cast iron stove three feet high, in diameter two at the bottom, having a dome top, and open at the lower end. In the centre of the top is a circular opening of eight or nine inches diameter, in which is inserted a cast iron pipe, that passes perpendicularly through the centre of the building, and terminates three or four feet above the roof; u sufficient space is left round the pipe where it passes through the floors and roof, as to prevent any damage from the fire ; and at those places the pipe is steadied by iron rings around it, and arms branching from them which are fastened to the floors and roof. The iron rings are large enough to admit the pipe, and leave a space of one inch between the two, so as to admit of the pipe being taken out when by any circumstance it should be rendered neces- sary, as well as to cut off the communication between the two, in order to prevent the heat from being conducted along the arms, by which the safety of the building might be endangered. Three wedges with bent tops are dropt in between the pipe and each ring to keep the pipe exactly in the centre. Tlie lower floor is paved either with stone, brick, or cement ; and the stove is placed ex- actly in the middle of the building, being raised a few inches on bridi work, having a grate at the bottom to let the ashes through. The interior of the building is fitted up with convenient machines far drying wool. These arc made with shafts three inches in diam- eter, cut in six sides, in each of which, inclined holes are made to put in arms that project about twenty inches from the shaft ; these are round and smooth, being about one inch at the bottom, and tapering to the other end ; they are made of any hard well sen- 51 soned vrood, eacli one having- an elevation from the shaft of about twenty degrees, and when the whole is in place, it has a spiral ap- pearance. On these arms the wool is spread to dry. One circle i.f armed shafts is placed round the wall, and as near to it as they can be without coming- in contact, and another circle between it nnd the stove, two circles on each floor, with room between the wo for a man or bo}- to pass, for the purpose of putting on and changing the wooL The arms are not permanently fixed in the. shafts ; they go in loose, but so as not to fall out when the wool is put on, or handled for turning. The shafts are secured in the lower side of the upper floor by means of a round apperture that is rather larger than the end of the shaft, which is also made circular, and by a bolt at the lower end that enters a hole in its supporter; they are thus fixed in order that they may be moved round at the pleasure of the workmen, to enable them to bring all parts within their reach when standing on either side. For drying, the arms must be first covered, and then the floor, beginning at the top of the stove and proceeding to the ground floor. There must be an apperture in the roof, where the steam can pass ofi"; and^herein consists the advantage of a circular building ; the roof being conical, and the stove pipe passing through its centre, round which an opening is left, the steam naturally rises to that part, and passes ofi" through the said opening. The roof should be covered with slate or pan-tile to make the whole per- fectly secure against fire. This stove, if properly attended, will dry two hundred and forty pounds of wool every twelve hours, with a moderate consumption of fuel. An air stove is made after the same manner as the drying room of a paper mill, only much narrower: it is to be filled with the same kind of apparatus for drying the wool as described for the fire stove. The common mode of drying wool I need not describe, as every manufacturer i? well acquainted with it. 62 It maj appear to those who are i^orant of the business, tLat crying of wool is too simple an (^ration to need any comment, yet this is far from being the case. There are points to be obserr- ed in many of the most simple operations, which have an essential bearing on the interest of the whole, and one of these must be par- ticularly attended to in wool drying, or the staple wiU be materi- ally injured. It has already been stated that wool will be injured by exposure to atmospheric air- after it has been scoured, but it will be injured much more rapidly by being exposed to the sun, or to the high tem- perature of a fire stove. It is necessary, therefore, to take it up, in cither case, as soon as it is dry, and in the summer months when the atmosphere is clear, and the sun is powerful, it should be taken up before it is quite dry. It is at this season of the year that an air fctore is usefuL The wool is partially dried in the sun. and then renH>Ted to the air stove, where the drying is completed. Those who use air stoves entertain an opinion, that wool dried in thic^ «rlm dried, b bailed 'to an exlrac t, whicb is sold at tvD sfaiDiBgs per oenoe, and is to be piefieiic d ti) opium. Lai^ fiirtwtifffi moLj be aoq^inBd by tbe cnltiTatiaB of pc^^^-^ in 4be ArtiO^ Mammd, bj JamK Cndiidi, Esq. there is mach Taloable JniBifMu l iu u on tiis sobjert, voder die bead ■* aSL7> Tbe ibtljovriiag^ is so reanaiicable ibr its qnalily and great pnsduce as to iodnoe ne to extract it; fat if tbe seed can be obtained, and t^ e farmeR can be prevailed opon to rake it in anj part of tbe U oitod SlatiK, a fioppiy mj^jbt be aJMained saffideat ftr tbb and otLer cosinliies. '■' Bene, or Ben Seed OiL^ '- On tiie snli^ect of €be ben seed uty thiieads, and of the bobbin winder, whose province it is, when gwits are left by the spinner, to break them off instead of winding them on the cops. Clolh that is pin-rowy, is only fit for black, as do other colour will hide it. Smgle and double milled cassimcres are woven in narrow looms. They are worked with four treadles, four leaves of harness, and eight shafts ; four above and four below ; the whole depends on the rigging of the shafts, a process with which I am not sufficiently acquainted, to describe. All cassimere looms have the same number of treadles, leaves of harness, and shafts. The filling for single cassimere, is twisted the same way, and somewhat finer than the chain yam, and the whole being made by the filling, will fehow fine in proportion to its fineness and twist- Milled cassi- roeres are filled with abb, spun the same as for broadcloth, only finer aud more hardly twisted. Those broadcloths having a cassi- mere twill, called rattinets, are fiUed with yam, such as has been described for double-milled cassimeres, and the rigging of the loom is the same. ■f hare already mentioned that, in England, weaving is put out to maffiter-workmen, who perform the work at their own houses, and T have recommended the same plan to be adopted in this coun- try, for reasons there stated. If our manufacturers should approve of this mode, and give into it, they must be apprised of one cir- cumstance resulting from it, that they are liable to lose their stock by the weavers appropriating some of tlie yam to their own use, and ertber selling, or making cloth from it. This evil, however.. 81 may be easily avoided by adopting- proper regulations, and keeping a vigilant look out after them. A weaver's book must be kept, in which the weight of the chain, before and after sizing, and the bier, are entered in different columns. A fourth column is appro- priated for the weight of the abb taken out by the weaver to fill the piece. When the cloth is brought home, the waste is returned •with it ; the flannels being dried, is weighed after perching, and the weight with the waste added to it, is entered in a fifth column. After the flannel has been scoured and dried, and before burling, it is weighed again, deducting from the first weighing for the oil used on the wool, for the waste returned, and for the sizing, and allowing one-eighth per cent, for dust and dirt ; and if the two weighings agree together, and these with the quantity of chain and filling taken out, no fraud can have been committed that is worth mentioning — the first weighing, compared with the stuff taken out, will not be an effectual check, as the weaver can size the yarn after taking it out, or he can do it even when in cloth ; or if this be not done, the soap, &c. used in wetting the bobbins, will add to the weight. A weaver that is inclined, can add three pounds to every warp taken out, which he can ap- propriate to his own use, unless the manufacturer keeps the check upon him before described. I have before mentioned, that weaving is not done by the yard m England. The chain is warped and calculated by the ell of one yard and a half. For each elL the weaver is paid from one shilling to eighteen pence, according to the quality of the wool, the run of the yarn, and. the substance of the cloth. One shilling is twen- Iwo cents, and eighteen pence arc thirty-three ccLits. In this country a weaver is paid as much for a yard as he is there for an ell, therefore, he has fifty per cent more here than iliere. Single eassimeres are woven there for eight pence, half mills for ten pence, and double mills for one shilling per yard. Eight pence are about fifteen cents, ten pence about eighteen cents and a half, and one shilling is a fraction inoie than twenty-two cents. I consider it useful lo give this statement, because I know from experience, that American maiiUiucturers never can get 82 at the truth from English workmen, and I hare given those prices most fevourable to the weaver. Many of the English master weavers make a property by their business, and surely they ought to do much better here, where they receive fifty per cent more for their work, and the difference in the price is not all the advantage they have, for in England, the wea- ver finds his own looms, harness, and reeds; and here they are found for them, which makes full 12 percent more in their favour. The American manufacturers have a further per ceotage against them in the weaving. It is considered excellent weaving here when the finished cloth holds out three yards in four for the loom length, whereas in England, it fulls in only two yards in nine; on the length warped. Weaving is seldom more than tolerably well done in this coun- try, and the greater jaart of it is wretchedly performed, and if would be a g^-eat advantage to the woollen maoufacturer, could a machine be invented to perform the work. There was something of this kind in operation at a Mr. Shepard's factory, Northamp- ton. Mass. and the cloth woven on it, appeared to be very passa- ble, quite as good as that which was done by Land in the same factory. BRAYIIVG. THE process called braying, is that by which the grease and sizing are scoured out of the flannel. When a piece ccmes from the loom, it is said to be in the say, and it ought to be scoured out as soon as possible. Should this from any circumstance be delay- ed, it must be dried and laid by till wanted : it should never, bow- ever, be pennitted to lie long, eifher wet or dry ; for when wet it taiuts, and when dry, the oil will oxidize, when the woe! w'll turn rellow, and the oil become so hard as verv much to increase the B3 difficulty 01 removing it from the cloth. The impurities to be scoured out are the oil used on the wool, and Ihe sizing used to stiffen the chain. The materials employed to remove them, are hog's-dung and human urine. A cask is about a quarter filled with dung, and then filled up with urine ; they are then well stir- red together, and left to get stale, being fit for use after standing a few days, yet the older they are, the better. At the time the cloth is folded into the stocks, pour upon it as much of this liquor as will be necessary to wet it, and cause it to turn; the hammers are now suffered to play for a few minutes, till the cloth is wetted equally ill every part, after which it is taken out, and its lists pulled square. The lists are now thrown to the centre, and the cloth thrown into a circular heap, and left in that position until the urine has enter- ed into combination with the oil, which crisis may be known by wringing a handful of the cloth ; when the liquor wrung out, is of a milky appearance, the desired union is effected, and the cloth is again put into the stocks, and more of the liquor is added until it is wetted throughout ; the hammers are now permitted to play for one hour, unless the expected effect is produced in a shorter time, after which, a small stream of water is introduced into the stocks during twenty minutes ; then the plug is taken out, and water is introduced freely until it runs off perfectly clean. In general, this urinous liquor and water are sufficient to cleanse a cloth from its grease ; but when the wool has not been properly scoured from its yolk, or filth, or when the cloth has been manu- factured a great while, it is necessary to add to the urine a solu- tion of fuller's earth, and to do it sometimes two or three, and even four times over : notwithstanding which, it is almost ever neces- sary to work such clo( u twice more with earth, prior to fulling ; but this is done only after it has been burled ; at all events, the opera- tion is always finished by letting the water run freely into the stocks. In order to knew whether a cloth in the flannel is in a fit state for washing, aflec it has been worked in the stocks for half an hour, dip a corner or the cloth into a oucket of water, rub it between the hauds, repeat it several times, and then expose it to 84 the hg^ht, looking" through it, and if no yellow, grey, or black streak OT Stain appear, vou may wash it as before directed ; but should there be any such appearances, the hammers must continue to play >mtil it is fit. It is important that cloth should be thoroughly free from grease before it be fulled ; for soap,|which softens grease, but does not dis- solve it, forms with it a clammy, semi-soponaceous compound which adheres very strongly to the cloth, and is scarcely ever to be re- moved by any subsequent operation. In some places on the Euro- pean continent, where good earth is not to be procured, they scour the cloth witli a soft black soap, although it be a miserable substi- tute for earth. It is important that cloth should not full in whilst it is undergoing the process of scouring ; to prevent this, it is necessary to attend to it whilst the hammers are playing, and when it begins to get warm in the stocks, it must be handed out and pulled by the lists ; the hammers must play on it slowly, and a little water must be let into the stocks. When cloth is suffered to become treated in the stocks> while scouring, and it fulls in, the burlers cannot take off the knots, nor draw out the double threads, without making such holes as will not close in the fulling, and the cloth will necessarily be imper- fect. In some places they suffer the cloth to soak during three, four, •r more days in a nver, after it comes from the loom, in order to dissolve the glue with which the chains have been sized. Attention must be paid to the cloth when heating in (he heap, for should it be permitted to become too hot, with the size in it, the eloth will soon be injured. A few hours in warm weather will effect the desired union of the grease and urine, and if it be per- mitted to lay long in the heap after this has taken place, the tex- ture will be destroyed. 85 The mode of wetting the cloth with the urinous hquor varies according- to the whim and fancy of the workmen; some wil throw the liquor on the face of the cloth, fold it up, and tread it witli their feet ; others again perform the operation altogether in the fulling mill, permitting the stocks to play on the cloth until the grease combines with the ammonia of the urine. It is of little consequence how the process may be varied, provided the cloth be equally well cleansed from its grease. Braying is a chemical operation which I shall endeavour to ex- plain for the satisfaction of any scientific manufacturer who may peruse this work. The urinous liquor undergoes a fermentation, which is accelerated by the glue used in sizing ; the ammonia of the urine, assisted by heat, combines with the oil, by which an am- moniacal soap is formed that will readily wash out in water. The urinous ammonia and oil are both liquids of less specific gravity than water, and, when combined, the product is a sopona- ceous semi-liquid of greater specific gravity. It is well known to my chemical readers, that when a change takes place from a liquid to a solid, a large portion of caloric, or the matter of heat, is given out, and that the quantity liberated is in proportion to the increased density of the product ; it follows, of course, that during the com- binaiion of the oil and ammonia, caloric is liberated : this added to that which is developed by the fermentation accounts for the great heat engendered during this process, which in a few hours will become so excessive, in warm weather, and in cold when per- mitted to lay longer, as to be too hot to handle ; and if not checked, will soon decompose the wool, and destroy the texture of tlie cloth.' We cannot be suj-prised at this destructive effect when we know that wool is altogether composed of animal fat, assuming its present form by some inexplicable organization; for it is nothing mor^ than a progressive action, continuing to operate on the wool, after ^U the oil with which vt was sheathed, has been decomposed. The Messrs. Haights scour the grease out of their carpeting with 8 86 steam. Having seen steam tried for fulling, and given up as pro- ducing an injurious effect on the fabric, I was particular in making inquiry of their mode of braying : the result was, that the grease is raised in their carpeting by steam being let into the machine in which they cleanse the carpeting, and I understood without urine «r any other material to assist it. I shtU not venture to recommend manufacturers to adopt this mode of braying, altliough, were! engaged in the business,'! should try it myself; for as the success of the operation depends upon using steam at the temperature of about 100*^ Fahrenheit, it is pro- bable that workmen would not do justice to the experiment, and it is very likely that when worked even at this low temperature the cloth would full in so much as to prevent the burling. I am of opinion, however, that steam heat with fullers earth would very successfully cleanse grease out of cloth ; for it is well known that moistened earth, at such a temperature as they use, will readily combine with oil, and also that it has rather a tendency to keep the fabric open than to felt it. Sheuld this opinion, on trial, prove to be correct, it will be no small advantage to the manufacturer ; for, as this earth has been lately found in inexhaustible beds on the North river, and can be purchased in New York at one dollar per Imndred pounds, it will be as cheap as urine— will be much more certain in its operation, and cannot endanger the safety of the goods. DRYING CF CLOTH BEFORE AND AFTER BRAYING. • BEFORE describing the process of burling, I must give some direction on the effect produced by exposing the flannel partially to the sun whilst drying. When cloths have been dyed drab and several other light colours in the wool, or having been woven white, are intended to be dyed such colours in the cloth, it is necessary to lje very particular in drying them ; for, if some parts of a cloth 87 be exposed to the sun, and other parts lie in the shade, that part which has been exposed will be of a different colour from that which has been shaded ; it will be yellower, and is said to be sun-bleached, and must be re-dyed some other colour before the defect can be covered. This extraordinary fact is well known by every respect- able manufacturer in the west of England, but I believe has never before been noticed by any writer on the subject. It is usual, when such goods are made, to have them hung on tenters to dry, or rather on hanging racks, having but one range of bars placed on the top of eight feet posts, in which hooks are driven, one for every three feet, and every other one being on the back of the bars to prevent the wind blowing the goods off. The right side is placed in the shade, the wrong side only being exposed to the sun. la certain other light colours this defect is never perceived, which is the case with scarlet and all those where a large portion of acids are used. I shall attempt to explain theoretically the change which is here produced on the wool. It is more than probable my theory will be defective, yet if it should give a clue to some able chemist to ex- plain it more scientifically, it cannot fail of being serviceable to the trade. We know that when fat of any kind is long exposed to the action of the atmosphere, it will become oxidized that the lightest co- loured oils, and the whitest fat, will by such exposure, gradually lose their colour, and become yellow, and that when exposed to the sun such changes are produced more rapidly — we also kno^* that wool is composed of an animal fat liable to be acted on by al- kalies, in the same degree as are other oleaginous substances ; ir necessarily follows, that those parts of cloth which have been ex- posed to the sun, will have oxidized more highly than other parts which have boen dried in the shade; and there is also a striking- similarity in the effect produced ; for the cloth as well as the fat ha« been yellowed. 88 I have before mentioned that some few manufacturers never permit their woollen cloth to be died in the sun, from an apprehen- sion that it is thereby hardened, and the fact I haee now described, affords a strong proof in favour of their opinion. BURLING. AFTER a say has been brayed and dried, it has to be taken to the burlers, whose province it is to take off all the knots from the face of the cloth, and to take out all the double threads, if any there are ; in doing this they must be careful not to make holes in the cloth ; when the cloth burled has been wool dyed the lints also must be picked out. Burling is performed on a board about three feet wide and ten feet long, placed on a stand having four legs, and inclined about forty-five degrees. This work is altogether done by women, and the instruments they work with are called burling irons. When a piece is begun, as much of the cloth is placed over the board, from the back of the stand, as will cover it nearly to the bottom, the head end or forrel extending a little below it. On the upper edge of the board some fine worn out scribbling card, or dog fish skin, is nailed on, to prevent the cloth from slipping over whilst the women are at work ; below the centre of the board, at each end, a hook is fastened to twine ; the end of the twine is secured to the ends of the board. These are intended to stretch the cloth and to keep it in place breadthways. The cloth faces a good win- dow-light, and a window-seat of the length of the board should be jixed for the women to sit on whilst at work. When all the knots are taken off, and all the double threads drawn out from the breadth first placed upon the board, another succeeds it, and so on till the piece is finished. "When a breadth is finished and before replacing it with another^ i S9 it is marked on the top across the cloth, with chalk, if wool dyed, and with reddle or charcoal if white : the marking has for its ob- ject to show how far the work has been done, so that in drawing another length over, no part may be left unburled, nor any worked over twice. When all of one side has been done, the cloth is re- turned to the back of the stand, turned over, and the other side undergoes the same operation. It is usual in many English factories to have the rough wool ta- ken off the face and %vrong side of the say, as well as the knots and double threads, which, I believe is not done any where in this country. Those who have this performed, consider that the cloth has a better face when finished than when the rough wool is left on, and this may be the case when raised by hand : but I do not be- lieve it is any improvement when the nap is raised by the gig mill. The rough wool, however, should be taken off the wrong side, for. unless this be done, that side will have a very uncouth appearance when the cloth is ready for market. After wool dyed cloth has been burled at the board, it has to be put over a perch and all the lints taken out with linting irons, of a make similar to those used for burling, only smaller, more elastic and finer at the points. There will be in all cloth more or less of white lints, which being primarily attached to the wool, is spun with it, and shows in the cloth when finished — all of these that possibly can should be taken out of the wrong side of the cloth ; both sides must be looked over, the wrong first and then the right, and no lint must be permitted to remain in the cloth. After both these operations, it has again to be drawn over the perch, for the purpose of stopping, or closing all the openings made by the bur- ling and linting ; and if any large gaps have been made by the breaking of the threads, they must be fine drawn with yarn such as the cloth is made of. For such openings will not close in ful- ling ; but will leave holes and thereby render the fabric imperfect. These operations of burling, linting, taking the rough wool off the wrong side, and stopping, are too much neglected in this countiy. 8* 90 FULLESG. AS CTcrj' manufacturer is acquainted iritb nrLat arc called ful- ling stocks, it will be unnece^aiy to describe them ; yet, as I Lave obseired many defectire machines of this kind here, and still greater defects in the use made of them. I shall attempt to gire such directions as will enable manufacturers to remedy those de- fects. The stocks in use at Mr. Israel Crane's factoxy at West-Bloom- field, New-Jersey, are a good pattern for any person who may wish to hare newon^ erected, or old ones altered. They were made bj MesTs. Cocker£adr and Ccrflins, of that village, and I believe the expense of workmanship, timber and iron work, is about one handled doflars for each pair, l)eing less than the value of the . imber in i^igland. At many factoring in diis cdontiy, they full in a machine called a poacher, whidi may do very well for their country cloth, as sat- tinets, bat as generally ctmstructed, are not calculated for broad fAts. I would reconmiakd the fallii^-stock for braying, foUing, and sccmring; and the poacher for washing oat after these opera- ti<»is ha^e been perfiHrmed. The only poacher I have seen in this coantry that appears to be calculated to make good work, is at the Rahway &ctory : a laige heavy doable machine, having a quick motion. FaUing-stocks are always worked by a tappet wheel that is fix- ed on the main diaft of the water-wheel : for this machine can never be geared with safety. Each of the hammers should be 3Jculated to fall thirty times in a minnte, or sixty limes the two hammers ; for, if made to move much more rapidly, the tappets wiD catch tiie hammers befove they fall on the cloth, and, if much more slowly, the want of soficient friction wDl retard the pn>greas •^ wort. 91 It is usual, in England, to have three or tour sets of false backs, of different thicknesses, made to fit the stocks, to which they are secured by a long* iron bolt passing tlirough the sides of the stocks and through the upper end of the false back, the bolt being put in and drawn out by means of an iron ring, large enough for the baud to grasp it inside, and which hangs pendant from a hole at one end of the bolt. When a full quantity of cloth has to be fulled, none of these backs are put in ; but when the quantity is smaller than sufficient to fill it, such of the backs are used as will reduce th«> capacity of the stocks to thi bulk of the cloth, wliich is necessary to enable it to work without damage ; for, when too small a quan- tity is put in, the cloth will not move round well, and will be liable to fall on the fenders, and, should any of the cloth happen to drop between them, which frequently occurs, it will be liable to be cut ; and should it escape such accidents, the machine will, at all events, be injured by such working. When too much cloth is put into the stocks, it will not turn, but beat up into a hard, twisted, im- moveable lump, and can scarcely escape without being damaged. The cloth should so fit the stocks as to move round freely, whilst working, and for the hammers to play on it so as not to strike the fenders. Cloth may be fulled either with soap or urine, the former is generally used, and I have never but once seen it done with the latter. I shall describe both modes, that those manufacturers who are desirous of trying them may have an opportunity of doing so. Common white soap may be used for fulling, but, for fine cloth, I would recommend the Castile, which is now universall}' used in the west of England. This soap is made from Gallipoli oil, and, as is there well known, imparts a softness to the cloth which the other never gives. It is the white oil soap that is sold in New- York at fifteen cents a pound by the box, it is bard and dry, and may be considered as cheap as the common white soap at eleven cents. A fine say intended for a stout seven quarter felt, warped thirty-six ell, or fifty-four yards, and weighing warp and filling, seventy one pounds, if white, is allowed, five pounds of soap^ 92 and, if blue, six pounds; and when of colours, in which much c. the alum mordant has been used, or acid, tin liquor has beeo em* ployed, then seven and even eig-ht pounds are sometiraes necessary. All other cloth must have soap, according to their weig-ht, quality and intended substance. A larg-e plane is provided for the use of the mill-man, which he place? across a washing tub, the edge side uppermost, and the soap is shaved by passing the bars over the face of the plane till all of it is cut up, which of course falls into the tob. On this, there must be as much boiling water thrown, as wiU leave the soap, when dissolved, of a gelatinous consistency. In this state it is used, after being permitted to cool : for on no account must it ever be used in a warm state. It is also frequently boiled, and then permitted to cool. The cloth intended to be fulled, must be open- ed with the right side up{>ermost. and on that side one half, or rather more of the liquid soap, is thrown on, as regularly as can be, all over the face. As this is doing, the lists are thrown to the centre, and, when completed, the cloth is put into the stocks, which are plugged up, and the hammers permitted to plaj*. The cloth' must be kept suflBciently moist during the operatiwi with soap; for if kept too dry, or is worked with too little soap, the fabric will be gradually wasted, which will soon be observable by the quantity of dry flock that will accumulate about the hammers, cams, and other parts of the machine. Soap has also to be added from time to time as the fulling progresses. The cloth will have to be taken out several times during the process, as when too much heat is produced by the playing of the hammers, or when it has taken a wrong position in the stocks ; beside these incidental handings out, it has to be taken out and put in again at regular periods. When the operation has continued two hours, the clc^ must be taken out the lists pulled square, and the breadth mea- sured in several places, to ascertain if it, fulls in regularly : should any part be found to prove slower than the general run, an ad- ditional quantity of soap must be put on that part, the lists thrown together as before, the cloth iianded into the stocks, and 93 the hammers permitted to play during" three or four hours. At all the reg-ular handing-s out, the lists are pulled square by two per- sons who stretch the cloth breadthwise with their whole weight, going all along the lists. When this has been faithfully perform- ed, and the cloth measured in the width, to ascertain if it proves fast enough and equal throughout the piece, in those places that are too wide, if any there be, after the first handing out, not onlj" soap must be added ; but if the the difference should be consider- able, that part must be twisted like a rope, and placed in the stocks in that position. These operations of taking out, stretching, mea- suring, &c. are to be repeated every three or four hours, after the first regular taking out, until the cloth is finished. During the operation of fulling, the cloth must have a supply of soap sufficient to keep it, at all times, in good proving order, and this can be known only by experience. I have mentioned the quantity of soap necessary for the whole operation, and the workman must add it from time to time, as it is wanted, which, being circumstan- tial, cannot be described. A given portion is put on, when the operation commences, and some added as soon as the cloth begins to work in the stocks, until it appears to have as much as is neces- sary. If the cloth at the first handing out, should have fulled in too fast, none need be added at that time ; if it should not have proved fast enough, more must be added, and the same will hold good at every handing out. At all events, the cloth must never be permitted to become too dry in the stocks, neither must it be too wet, there being a medium to be observed, which experience alone can direct. About fourteen or sixteen hours is required to full in a piece of stout white felt, and from sixteen to eighteen hours for a blue, provided the fallers are properly made, and have a good speed. The poundmg of the hammers produce by their friction a great deal of heat, which if permitted to raise too high, the fabric will prove, or full in too fast, and the texture of the cloth will be in- jured by being left hollow and spongy ; therefore, in all such cases it must be banded out of the stock, opened, strrtcbed and put in j^aia. Wbenclodiisfalled with too little Kiaps it will waste dur- img tbe opentMMi : it mastcaBseqoeotlj be at all times weQ snp- idied, and newer permitted Id foU in too nfiidly. The proof of good fallios is to have tbe fikbric when fisisbed stoat and firm iu (te gnmnd, like leatber, and of an equal iHeadth in all parts. A piece intended for seTenqpBiters,shoald be fulled into six quaiters and a hall^ widiin the list, never exceeding tins more than a nail, to allow lor any triflings ineqoalitj in the fidlii^, that it may be eqoal when te n t e red. If the warp has been spon with suficiorA twist, and die filling- Toy loosely tmisied, the doth at the same tioie being^ well beaten op in the loam, apiece that has been warped fifty-lbnr yards sbonM hold out, when iinishrd, ibrtf-two; bat thb will depend altogelher npon the pcrfpction of the worirmanBhip. FCIXING WITH URLMl. THOSE who faD. wiih Qnne coosider ihzi it inqmires the foalirv of the cloth, and imparts to the wtwl a pecoliar sexiness which soap never gives : Irery nmch doubt tins thetHj. The workman- diip, in falling with onne, is the same as witii soap ; the former beinp nsed in place of the latter. Cloth tibat wfll fidl in with soap in eighteen boms wiD require tweoty-foor with mine, althoogh tbe degree (rf* beat be die same. / WASHING AFTER FULLING. WHEN dotib has be€» foiled in, it has to be wa:Uted cJean tro& flie soap, and this apparently simple opnation is seldom effectnally done in this coontiy. When it has been foiled white, and intended lo be cohmred, the ^e wiD be injored shonld^ any soap mnaia in it; and if it has been dyed a dark colomr in the wocd, and any ■oap remain in it, the cokmr inH not show to the same adrantage 95 as when it is thoroughly clean ; it will look mealy and light co- loured; for the soap which is retained in the ground, will reflect \ ellowish white rays, which mingling with those of blue, or any- other dark dye, injures the beauty and intensity of the colour, and when bad, gives it a mealy appearance. Soap cannot easily be cleaned out of cloth with soft water only ; therefore, hard water, where itcan be obtained, should be employed for this purpose also, for washing out after braying, and for cleaning in earth prepara- tory to dying. When hard water cannot be obtained, let the cloth. be scoured out with fullers earth. I recommended the use of a poacher at the commencement of the article on fulling, and in this part of the process, it should be employed. After cloth has been sigcd in the fullers for braying, and the grease has been properly raised ; also after it has been fulled in with soap, or worked with fuller's earth, it should be washed out in a poacher ; for it is in the washing, when the cloth is partly clean, and much swollen with water, that it is liable to damage under the fallers, as it then becomes too rough and bulky to work round freely. It is then much safer to take it out of the fallers, and put it into a poacher, where it cannot damage, if the machinery be in good condition. Those managers of factories, who have had but little experi- ence will be ready to say that I am much too partictilar ; but I can assure them that nothing has been stated, nor any precaution- ary measures recommended, which are not absolutely necessary to the perfection of the business. Those who clean their cloth a* I have recommended, will find the appearance of their goods much improved, their credit much enhanged, and the profits of their busi- ness greatly increased. 96 FULLING WITH STEAM HEAT, INSTEAD OF SOAP. A PATENT has been obtained in this conntrrfcr fulling with eteam- A conical wooden boileri5made,a smaller one of copperbeiag inserted inside of the wooden one, and the whole is made water tight. The vessel is nearly filled with water between the wood and copper, and a fire is made inside the copper one, at the larg- est end ; a short iron pipe being placed at the other end to carry off the smoke. A smaU tube conveys the steam from the wooden boiler, through the back of the stocks, to the cloth inside of it, and a cover on hinges is placed over the cloth to keep the steam down, so as to enter its folds while it is turning round. This steam ap- paratus was tried when I was at West-Bloomfield factory, several stock fuUs having been felted with it ; the cloth proved in a very short time, much sooner than when worked with soap. It appear- ed to give to the fabric a very firm texture ; in fact the ground was too bard, and the staple of the wool was so much injured as to come off in large rolls when worked with jacks, or teazles. In consequence of these defects the system was given up by the man- agers. "When any new operation is discovered that may prove bene- ficial to manufacturers, it seldom works well, until the conditions upon which its success depends have been ascertained by long practice : and this is more particularly true, when a new opera- tion is superintended by ignorant woikmen, who are almost al- ways so strongly prejudiced in favour of old systems, as to wish to put down new discoveries : and they are in some measure excusa- ble, being under the impression, that their services, which before had been highly estimated, will no longer be of any value. The opinion of the managers is also often detrimental to the introduction of new machinery, and new modes of working. I remember when a lad, the first introducUon of carding and spiuning machines, in the west of England, for it created a very great sensation, both among master manufacturers and their workmen. The imp res- 97 sion made upon my youthful mind, arose from the absurd conclu* sion adopted by the factory owners in the first place, and their subsequent recantation. One manufacturer had put the machines at work, and had kept them very close, non-admittance being strictly enforced. A public meeting was called by the most in- fluential clothiers to take into consideration, whether or not cloth could be made from carding- done by machines, and spinning" done on the jenny, when they came to a conclusion unanimously, that it could never be made from work done by the said machines. The manufacturer who had thenj, kept on working them ; and his cloth not only sold well in market, but it was discovered that he was making much larger profits than his neighbours. These circumstances being generally known, caused another meeting to be called, when they came to the resolution that cloth could be made by machiner}^, and from that time they were rapidlj' intro- duced. These observations in the opinion of a public body of men who were supposed fully competent to decide on a question rela- tive to their own immediate calling, in which they were much in- terested, made at the time a strong impression on my mind, and produced a considerable degree of scepticism in human judgment, wl^ich subsequent experience has rather confirmed than removed. It is by no means advisable, nor would I recommend manufac- turers to be hasty in trying every supposed improvement which may be ofiered to their notice, yet when a new discovery is pro- posed by a respectable person, that carries on the face of it a pro- bably successful issue, attended with great profit to the business,, it is their imperious duty, if they attempt it at all, to give it a pa- tient and fair trial. The experiment made at Bloomfield, to full by steam, was su- perintended, not by an experienced workman, but by a person who understood nothing of fulling ; there were consequently no pre- judices to encounter; but there was that which was more than ta.ifa»;iount to it, ignorance in the operators. 1 looked on at every coQvenient opportunity, and although it was given up, yet 1 ai ^ 9 98 conrinced it might be made to answer, and that very effectuallv. Having expressed this opinion, I shall g-ive my reasons for it, and endeavour to show, that in the trials made in tliat factory, the con- ditions on which fulling usually succeeds, were not obsenred. It is known by every experienced raillman, that when cloth becomes too hot in the stocks, it will full in so fast as to injure the fabric. I hare never ascertained the requisite beat by the thermometer ; but, from having frequently handled cloth that has been experi- mentally pronounced to be in good proving condition, I should judge the requisite heat to be between one hundred and one hun- dred and ten degrees. The steam let into the stocks, in the trials referred to, was, as I have been informed, neariy, or quite at a boiling heat, or more than two hundred degrees, being nearly double the heat that good fulling requires. This accounts at once for all the defects in the cloth done by them. The wool instead of gradually creeping up into shorter lengths, was forced in too rapid- ly, and the hairs became matted together, as in hatters' felts : the staple also was injured, by being pounded for so many hours, in so high a temperature. The first and second effects made tlic ground of the cloth too hard, and the third caused the wool to roll off when acted upon by the card and teazle points. To try this mode of fulling fairly, a thermometer should be in- serted in the tube conveying the steam from the boiler to the stocks, and the operation should be attended by an experienced and liberally minded millman, as well as by an intelligent mana- ger : the former to attend the cloth whilst working, and the latter to see that tlie temperature of the steam is kept at a proper stao- dard all tlie time. Let the first cloth be fulled at one hundred de- grees and the heat be increased every fresli piece five degrees until the maximum is found, and I am much mistaken if it would not prove that this is the best possible way of fulling cloth. When the proper temperature has been once discovered, a valve should be fixed in the wooden boiler, that will lift at the requisite heat, by which means the machine would ever after regulate itself, nothing being left to chance, nor to the neglectful habits of workmen. 99 It was not orig^inally my intention to have said so much on this subject, being- aware that such long digressions are often blamea- ble. Yet if the opinion I have advanced be correct, and should be the means of introducing' a mode of fulling that would save in the aggregate many thousands of dollars per annum to manufactu- rers, it will not be considered as useless. DRESSING, OR RAISING THE NAP OF CLOTH. RAISING the nap is that operation by which the right side of tlie cloth has all tlie disposable wool drawn to and laid on it, in one direction, from the last to the head end. This is performed either by hand, which is called dubbing, when done on a dubbing board, and timming when done with a timming hog; or it is done at a machine known by the name of gig-mill, when it is called gigging. This work can never be well executed by hand on a stout and fine cloth, unless at such an expense as would make it folly to attempt it. Hand work is so expensive that no English manufacturer will employ it, unless where, from the refractory disposition of the workmen, tliCy are not permitted to use the gig-mill ; miich less ouglit it to be adopted in tljis country, where wages are full forty per cent higher than in England. Hand work being so expen5ive> as to preclude its being employed here, I shall confine my descrip- tion entirely to the gig-mill, and to the mode of working it. The American manufacturers are, in general, ignorant of this branch, therefore, I shall attempt to explain all that may be necessary to make them understand the operation: yet, as practical judgment is necessary in this, as well as all other branches, I feel compelled to reiterate what I before enforced, that those managers who mean to excel, must devote all their time and attention to make them- selves practically acquainted with the business, more especially so far as to enable them to know how work ought to be done, and when it he well performed. 100 la desaSmg the g^-ndD, I sbaU treat oi ilHiplpn^ilNNliiDct lw to make : his part so clear and idain to ^j readers h.- cj shall not Hustake my meaning. I bc^^e, boverer, that me most material parte viU not be misandeistood. Tbe barrel of a g^^<-miD AooU not be less than two feet ten indbes, nor nMii>e than three feet m diameter, when corop jete. Tbe cenlie is a. sinat sqoaie iron ^nft, with arois of the szme metal, ext^idin^ from it, at filiort distanoee finora eac^ olher, to 5npp>ort a :;ivea moaober of stroii^ ciicalar iron hoops. The arms arc per- aanentJT fixed in the dntft, and the hoops nretted to the ^ids of be aims. Aromd the hoops are placed wooden frsimes for boldicg tiae teazle handles, windi Iw the lei^;1h of the machine, crossing- be hoopsat light angles: th»e fram^ are penaaneotly secnred ta Ihe 1mio!», and ther are made so as to pat one cod of tLe handle into afiqnare apotnxe corered with thin sheet-iroo, and the olher rod placed in an open apeitnre secnred by an iron hook, snspend- ^ finim a steel sprung, that b fastened at the back of tbe frame. The bone! shooM be as fe^ three inches in length- At the right oandof the barrd, standi^ at the fmat of the machine, the gear- ing B placed. In Ei^^and this is wade with two friction vrheeis, one penBancntly fixed to that end of the riiaftof the barrel, which » ciangated fi»r the poipose, the otbo* being attached to gearing, from the water wheel, and so fixed as to recede fitHn, or approach ^seolher by means of a lev^^. Whei the baird is wanted to be wofked, the latter is thrown into the inside at the fiMmer, to which itoaammicates its motion. There are two roDers, one above the rtaxrel of the gig^-nnlL, rather at the back of its ccnlre ; and the other under it, similazfy wtnated : into holes, notcl«ed oat on the }ower roller, teoter hooks are dnven, so that tlieir points shall l>e 101 below the level of the wood, to prevent the cloth from being torn. On the upper roller is fastened, by means of hinges, a swinging strip of wood, the length of the roller, having three ot four links of flatted chain attached to it at both ends, and when fastened to the roller, the strip hang pendent from, and every where parallel to it. Tenter hooks are driven into this strip with the same precau- tion as is used in fixing them in the lower roller. These rollers are geared, by means of cog and friction wheels, to the main bar- rel of the machine, and the swinging strip before described, falls into a groove, cut in the roller, when brought up by its moving round. The rollers have a quick or slow motion, at the will of the workmen. The handle frames are made so as to hold three roAVs of teazles each, and are divided into two parts or sides. The centre is a piece of hard wood, of an oblong square, about an inch deep, and three quarters of an inch wide, at the thickest part. They are grooved on the sides, for the purpose of letting in that part of the circle of the teazle that presses against it, so as not unnecessarily to break down the points. This centre piece is from five to six inches long ; about an inch from the upper end a hole is drilled for the purpose of letting through a small round rod, the size of a small pipe stem, made of tough wood, such as dry young white oak; it should be about nine inches long, having a swell at the centre, so that when driven in, it may remain permanently fixed. At one inch, or rather more, from the lower end of the cnntre of the han- dle, tenons are cut lengthwise of the piece, to let in two thin slats of tough wood. The centres, where it passes through the upright, should project so as to meet, and the other parts should be cut so as to leave-an opening sufficiently wide to let in the stalks of the teazles. Each end of the rods, and of the slabs, are notched suffi- ciently deep to tie large twine round them, but not so as to endan- '^ ger their breaking. The stalks of the first row of teazles are put in between the slats, the bottom part of the heads being pressed against their edges ; the stalks of the next row are forced in be- tween the teazles of the first; and of the third between the second, 9* 102 Wkentlie Trhole of one side are in place tbey are tied down with twine, from the end of the rod to the slats, so firm that the motion of the g-ig-mill barrel will not shake them out: both sides of every handle are lilled in the same way. Below the g-ig-mill barrel, and in front of it, a leaden pipe, of an inch bore, is laid along-, supported against a wooden bar. This pipe has a naraber of small holes in it, through which the water streams out with such an angle of elevation as will force it on the cloth just as it enters on the barrel. At the right hand, immedi- ately within the post of the gig-mill frame, a brass cock is placed in the pipe, to enable the workman to let on and stop the water at his pleasure. From the cock the pipe is either led up the post, or let into the ground, and continued to a reservoir of water, which should have a head of at least six feet above that part of the pipe which passes in front of the cloth, in order that the weight of the co- lumn may be sufficient to force the water so hardly against the cloth as to drive through it. The barrel having been filled with handles, and well secured, ihe cloth intended to be dressed, is placed on a slatted barrow, six feet by three, fixed on a swivel rising six inches from tlie floor, so as to move round when the cloth is on it, in order that when half a course has been given in one direction, the wet cloth may be turn- ed to reverse the end, without obliging the workmen to reverse it by hand. Before the clotli is worked, pieces of white canvass are sown on to each end of it, sufficiently long for the cloth to reach to the middle of the barrel of the gig -mill, when it is hooked on the tenters. This being done, and one canvass hooked on the Jower roller, the machine is thrown into gear, and the cloth, so far, wound on the roller, that the canvass at the other end will reach so as to admit of its being hooked on the upper one. Whilst the latter end is hooking on, the machine is thrown out of gear. When every thing is prepared, and the box at the end of the fric- tion lever is weighted, so as to produce the necessary strain, the machine is thrown^nto gear, and the cloth passes very slowly from I 103 ihe lower to the upper roller, the main barrel in which the teazles^ are placed, meeting- the motion of the cloth. When the whole length is up so that the lower end of the cloth comes on the teazles, it is rolled back again, with a quick motion, by means, which 1 am not mechanic enough to describe. Six of these runnings up in one direction, on one side of a set of handles, and then another six lunnings up in the opposite direction, with the other face of the handles to the cloth, is called a course in Gloucestershire ; but in Wiltshire they term five runnings up each way, a course. I must beg of manufacturers, to be particularly attentive to this part of the subject, as it includes that in which they are more immediately interested. I have stated, that what is called a course of work, includes twelve runnings up at the gig-mill, from the lower to the upper roller, six from tlie head end to the last end of the clotli, and six from the last end to the head end, with handles reversed. Be^ fore I progress, it will be necessary to describe how the handles are arranged, cleaned, and dried. There should be prepared for every gig-mill, at least three sets of handles, each set containing ten courses, that is thirty times as many as will fill the barrel of the gig-mill once. When a course has been given to a cloth, the handles are taken out, they are cleaned from the flocks with an iron comb, by a small boy, and are then put up to dry. For the convenience of drying, narrow sheds are provided, open on all sides, having a close, shallow roof, which J3 placed on the top of two posts standing six feet distant from each other. Between the posts are placed double slats, each pair just far enough apart to admit the longest leg of the centre of the Iran- die, with space enough to go in easy, or about tv^o inches asunder ; on these the handles are placed in an upright position, when dry. After the handles are taken out of the gig-mill, having done the work of one course, they are first laid hollow, the heads of two leaning on each other, and slanting off in an angle of about twen- ty-five degrees, and when quite dry, they are placed upright, close together, and each pair oi slats should, when so placed, hold as many handles as will fill the gig-mill barrel once. It will be seen,' 104 that six of these sheds, each containing five pair of slats, will be wanted for the handles of each gig--mill. To prevent the slats from flag-g-ing in the centre by the weight of the teazles, they are passed through an upright inch board, which also helps to support the roof. I scarcely need mention, that these sheds should be placed near to the workmen, and where they will be most exposed to the air, to facilitate the drying. Workmen and managers will think they can do with a smaller number of handles than I have directed for them ; but they must consider that handles and sheds are cheap and durable, and that teazles are dear and soon worn out. They are, probably, not aware how much longer teazles will bear working when tliorough- ly dried, than when re-worked in a damp state, and that it is not only necessary the spurs should be dry, but the head also which supports them ; for unless this be dry, the spurs will either break off and leave tiiem pointless, or they will be so limber as not to stand to their work. I do not wish to make manufacturing more expensive than it now is, but, if possible, to lessen the expense, and nothing will contribute to do it more effectually, in this de- partment, than having a full complement of work, and proper drying conveniencies. The quantity of work that is required for each piece, must be regulated by the judgment either of the manager, or of the work- man ; for that which would be no more than necessary to raise a good nap on some cloths, would tear others to pieces. The work, as I have before said, is calculated by courses of twelve runnings up, the ends of the cloth and the handles being reversed every six runnings up, the last six being always from the last to the head end so as to lay the nap in that direction, in whicli it has finally to re- main. Before a cloth is begun, the barrel must be clothed with dead work; that is, the handles of the first course has to be filled with teazles, whose points have been made quite tender by previ- ous working. Every course that succeeds it, must be filled with 105 better aftd better teazles, the handles of the last being- one-third of them set %vilh new teazles, and in some cases, where the cloth is V ery. stout, it will require two-fifths of new ones. For raising" the nap effectually on a piece of stout felt, forty two yards long-, from ten to twelve courses are required, or from one hundred and twenty to one hundred and forty runnings up. Other fine cloth not so stout must have work in proportion to its sub- stance. To know when a piece is sufficiently dressed, open the pile and examine the ground of the cloth. If the wool be so clear- ed out that the upper parts of the chain threads are distinctly seen, unclog-ed with wool, then it is well raised ; but if the ground be still clog-ged with wool, it must have more work. An experienced workman will know when the nap is well raised, by placing his hand on the cloth above the barrel ; when it feels very mellow and soft, it is considered to be sufficiently dressed ; but so long as it feels stiff and hard, it will bear more work. This criterion can- not well be described, and can only be felt by those who have long experience ; therefore, it is better to be governed by the former criterion, which being visible, is much more certain, and more rea- dily acquired. When a perfect nap is raised on a piece of thick, fine, firm cloth, the face is well and closely covered, and equally so in every part. When the nap is thin on stout cloth, it proves either that it has not been sufficiently raised, or that much of it has been taken off by defective workmanship. The latter will be the case when the cloth has been worked too dry, or when the teazles used in the first courses have been too strong. Under either of these circum- stances the wool will be dragged off the face instead of being drawn out and laid on it. It is therefore necessary always to keep the cloth well filled with water during the whole of the operation, and some manufacturers keep the strainer running on it more than one half the time, others again only occasionally ; but at all events, it must ever be kept quite moist. When a cloth come*- 106 from the fulling-mill, the wool is always closely matted tt^ether irt the ground, and if in the first courses, tlie work be too strong it will tear it out with a force sufficient to break the staple of the wool ; but when dead work is used in the first courses, and the strength of each is gradually increased, the hairs are gently drawn out in succession, and comparatively, very little is taken off. The French, in order to avoid this, give more time in the working, and use more of dead work than the English. They give the cloth three or four dead courses, then cut a wet kerf, and re- peat with better work,, until it is finished. The English are about eight hours in raising the nap of a fine stout felt, and the French are from twelve to sixteen. A French cloth, therefore, of any given fine quality, has a better nap on it, and a much finer face than the English. I am aware that in making this assertion, I am treading on very ticklish ground; but the fact is well known ia London by every respectable trader in the article, and I can see no reason, excepting sheer national prejudice, why ii should not be candidly acknowledged in a work of this description, having for its object to instruct manufacturers in the be*tmode of working. When a stout cloth has been raised with due regard to the fore- going instructions, it will, when finished, have a fine water gloss on the face, superior to hot pressing, and which wearing will never remove. In many of the gig-mills I have seen at work in this country, tiie ends of the cloth are sewn together, or otherwise fastened with long slender needles, and it keeps going round by passing over one, or between two rollers, placed above and at the back of the band, from whence it falls down on an inclined plane to the pit below. It is from thence drawn slowly forward over a bar placed underneath the barrel, a little forward of its centre, and it contin- ues going slowly round until tbe workmen stops it to give the cloth an opposite direction, or to put in new work. Tliis is by no means a bad way of raising the nap, and I should consider it equally as good as the process I have described, provided every other part 107 were equally well manag-ed : but there are many defects which I shall presently describe. A g^i^-mill that is under proper management, and with every thing well regulated, ought to raise the nap of sixty yards of broad cloth every day, and that with but little expense for workmanship. This would be eighteen ends of broad cloth per week, or about as much as could be made by three billies. I Avill first describe how they manage these things in that part of England I came from where no other kind of dressing is known, and then point out the defects in the process as pursued here. In that country, a millman, the person who undertakes to full the cloth, has the raising of the nap also, which he does in some factories by the piece, in others by the day. Where done by the piece, or day, the twine, soap, and teazles are found by the manu- facturer. The millman, with a lad of sixteen, and a boy of ten or twelve, will do all the work of two pair of stocks, and raise the nap of the cloth fulled in them ; that is, they will full and raise the nap of eighty four yards of cloth per day, or twenty four ends per week. It is true they work eighteen hours out of four and twenty; but they get through with the work, and no manufacturer would think of having more strength employed to perform it. Let us see how they get along with these things here. At a manufactory in New Jersey, where they make nearly twelve ends of cloth per week, and where they boast much of their manage- ment, they employ a mill-man to work one pair of stocks, and five men and one or two boys to raise the nap. Four of the men are constantly employed in raising, by hand, at two trimming hogs, and one man and a boy work the gig-mill. There are then six men at seven and a half dollars per week each, and two boys at two dollars, employed to do half the work that is done by one man, one lad, and one boy, in England, and when the cloth is finished, the nap is not half so well raised here as there. 108 I would senoDsly ask those manag-ers who are workiug in this vray, whether they expect, by pursuing such a system, to be able to compete successfully with the importing mercliant ? It is true , at the present time, they are able to do so ; but this opportunity mar be g-one before they are aware of it. With a protecting duty of twenty-seven and a half per cent, and an exchange of ten, ^uch concerns are enabled barely to get along with a tolerable profit ; and this would not now be the case, provided articles could be found to exchange with Europe, to allow of a more extended importation. How soon the state of things may change, it is im- possible to foresee ; it, therefore, behoves our manufacturers to lessen their expenses in every possible way, whilst the profits of the business afford them the opportunity, in order to be enabled to enter successfully into competition with foreign manufactures rrhen circumstances shall become less promising. I do not wish to alarm the capitahsts engaged in this business, yet it is necessary they should be aware of the ground they stand on ; for it is in their power, by making timely exertion, to establish themselves so permanently that no foreign competition shall shake their stability. The gig-mills, and the manner of using them, are miserably de- ^cient in this country ; the barrels every where, so far as I am ac- quainted, are much too small, many of tliem being only two feet diameter, instead of three ; the cloth, instead of wrapping round nearly half the barrel, as in England, is never set to come in con- tact with more than one- fifth, and in many of them, much less . the barrel, which, when three feet in diameter, should mak§ one hundred and twenty revolutions in a minute, does not often make more than eighty, although only twenty feet ; the handles in which the teazles are set, generally contain but one row, and never more than two, instead of three. I have never seen a regular set of bandies for the necessary courses in any factory in this country and the handles are seldom well supported behind, so as to keep the points to the face of the cloth. It is not surprising, therefore, 10^ under all these defects, that manufacturers should be disappointed in the working- of their gig--mill3, or that they should conclude hand work was better. We will calculate on the consequences attending these defects, to show that the fault is not in the ma- chine, but in the mode of framing, gearing, and working it. It requires eight hours constant working, to raise the nap effec- tually on a piece of felt, measuring forty yards, with an English gig-mill, having a three feet barrel, and moving with a velocity equal to one hundred and twenty revolutions in a minute. With one, therefore, of only two feet, supposing it to have the same speed, it will require twelve hours to produce the same effect. The one revolving one hundred and twenty times in a minute, and the other only eighty, will extend the time to sixteen hours ; and as the cloth wraps as much again round the English barrel as it does round the American, the latter will give us thirty-two hours. Sup- posing two rows of teazles to be fixed in the handles instead of three, this will bring it to forty-three hours, and where only one row to fifty-three. This added to the want of regular sets of work, and to the handles not being properly supported at the back, will make the total at least, fifty-six hours, or seven times as long as is required at the English gig-mill. If this were all, it would require only time and patience to produce the same effect; but it has been proved, by experience, that a slow-motioned gig -mill will never raise a good nap on cloth, and, however strange it may ap- pear to those who are not experienced manufacturers, there is a much larger portion of nap robbed from the face of cloth, when worked with a slow, than there is when worked with a rapid motion. To enable cloth to stand the work of a gig- mill, it must be wove true and square on the loom, ?ach list having an equal strain and length, and the lists must be made strong and with sound mate- rial, or they will be cut to pieces before the nap is half raised. A very passable nap may be raised by h^nd, when the work is faithfully performed by a workman who understands the process. 10 110 It requires as many, or more courses of work in this operabon, as when performed by the g-ig'-mill, beginniog- with dead work, and prog^ssing to that which is quick. The great eiTor in raising the nap by hand, lies in the workmen not griving half work enough, and beginning to clear out with strong teazles before the proper time. The result of such mode of working, is a thin, coarse, straggling nap, which, when cut down low enough to wear smooth, leaves a bare thread, and if left long enough to corer the ground ef the cloth, will wear very rou^h. TEXTERING. WHEN the nap has been sufficiently raised, tiie cloth must be (entered for the purpose of drying it. TTiis operation has also for its obiect, to strain it so much in length and breadth, as will makr aH parts smooth and even ; for were it dried without being fixed in a frame and stretched, the cloth would shrink up unequally, and leaTC it so rough and wrinkly, that it could not be sheared without cutting, nor pressed with an even face. A cloth intended for seven quarters, being fulled into six and a half within the lists, is stretched to seven in the tenters, aiwi is pull* ed in length, one yard in twenty beyond what it measured when it came from the stocks. When set in the tenters, stretched, and hooked, the face is sprinkled with water, and then run from the last to the head end, first with fine cards, and then twice with long brushes made for the purpose. As soon as a cloth is dry, it should be taken from the tenters, particularly in the summer season : as being exposed long afterwards, hardens the face, by making the wool dry, harsh, and brittle. Ill SHEARING. THE intention in shearing, is to cut down the nap which has been raised bv the gig-mill. This has to be done so as to make it very short, yet to cover the ground of the cloth so completely» that none of the threads may show. The thicker the nap is, and the lower and more even it can be cut, so as not to lay the threads bare, the better. This is performed either by hand with a pair of sheers, or by machinery. Hand-work is so expensive, that in some countries, in England, it is entirely laid aside, and would be, in all of them, if the workmen would permit it. The nap is cut down gradually, each cutting over, being called a kerf, and fine cloth requires from five to seven of these, the wrong side also be- ing cut one kerf. There are many shearing machines in use in this country, no less than eight or ten having been patented in a few years ; but none of them perform the work any thing like so well as the first patented English machine, called Harmer's shearing frame, on which two shears work exactly in the same way as by hand, ex- cepting that the bobs move by mechanical motion. In this way, one lad of sixteen can attend two frames, working four shears. Two other shearing machines, that are occasionally used, have been patented in England, one is an improvement of Hovey's, the other had just come out when I left that country, and was pro- nounced to be much superior to either of the others. It worked with knives about twelve inches long, placed on the machine dia- gonally, so as to include the whole breadth of the cloth, which passed under them from end to end. The sample pieces cut with it were said to be better executed than any work of the kind ever before seen, and it cut a kerf over twenty yards of broad cloth in fifteen minutes. The machine was very expensive, the price, I believe, being about one thousand dollars. Of the machines, used in this country. Swift's is undoubtedly the best. It puts more cleanly tkan any other shearer I have seen, ancl 112 when worked wiih a motion sufficiently rapid and regular, and ihc edg^es of the working and ledger blades are in good order, it per- forms whait may be called good work. It is essential, in all such machines, to take care they do not traverse faster than they cut, or. whenever this happens, the nap, will be left in ridges j and al- iiiough this may partially be removed in cutting the subsequent kerfs, yet, to a nice obserrer, accustomed to the business, it can easily be discovered when the cloth is finished. It is a great object, in shearing, not to have the nap dr^^ed out by the machines whilst they are cutting. This will always be the case, more or less, when cloth is cut with blades whose edges are dull. It is, therefore, essentially requisite, whatever machine is used, that the edges be always kept in good order. For want of this, the best constructed machines will do bad work. The ma- chine most generally used in England, next to Harmer's, is Ho- ey's, improved by Lewis. The cutting blade in this is very small, and made of the best steel. It is wound round a polished iron cy- linder, two inches diameter, in a spiral form, and is secured at the ends. Lewis, the patentee, sends three of the blades with each machine, and he engages to keep them in order for a trifling sum per annum. %Mien one edge begins to get dull, it is taken off, another put in its place, and the dull one sent to the machine maker, who puts it in order, and returns it, so that the manufacturer is always supplied with good edges, at a trifling expense, and without any trouble to kimself. I would recommend some such plan to Mr. Swift. Let him pro- Tide t^i'o or three cutters to every machine, and employ, in the capital of every state, where manufacturers are numerous, some able workman to keep the blades in order at a moderate annual expense ; by these means the sale of his machines would become more extensive, and the work turned out by them be much less objectionable. I should also presume that the workmen would be amplv remunerated by a commission on the sale of the machines, and by the price paid for erecting and keeping tliem in repair. 113 BRUSHING THE CLOTH. THE cloth, after shearing, is usually well brushed at a machine, made similar to a gig-mill, only much smaller in the barrel, and having three or four rows of brushes on it. It should have at least half an hour's work on each piece. Before it be brushed, all the lints should be taken out of the cloth. «0IL1NG THE CLOTH. CLOTH should be oiled before it is sheared, and afterwards^ before it goes into the press, or when finished pressing. Some prefer doing it after pressing, because they say the oil soils the press papers. For this purpose, the very best of oil is required, and, as little i^ wanted, the price of the article should be only a secondary conside- ration, the quality being of primary importa\ice. The wool after braying, fulling, cleansing with fullers' earth, &c. will be very dry^ and oiling not only softens the wool, but it makes the cloth wear better. Enough should be given in the first oiling to soften the nap sufficiently to make it shear well without giving the cloth a greasj*^ feel, and the oil employed should have no rancid smell. That which is put on'after shearing, is intended to penetrate the nap more com- pletely, and is therefore well worked in with the brushes. It takes rather more than half a pint of oil for a piece of broad cloth of forty- two yards. Neats foot oil, when it can be obtained pure, is pre-i ferred for this purpose, and when this cannot be procured, the finest Florence is used, such as has little or no smell. Many persons who purchase cloth, appear to object to its being oiled, and, when this is done with a rancid material, it is unques- tionably objectionable. But as a cloth will never wear so well 10* 114 without oiling, it is necessary to do so, and in order to avoid g"iving^ oifence to the olfactories of the purchasers, the maker should always provide a scentless, fat oil, and take care that the cloth be not so crowded with it as to make it handle greasy. It is also usual to brush on the wrong side a small quantity of some essential oil, or essence of lavender. The fine white looking oil, used bj- watch makers is very sweet when new, and is less drying than any other kind. It is said to be taken from some part of the head of the porpoise. Whether this can be obtained in sufficient quantity, at a price that will warrant the manufacturer's using it, I cannot say : it is, however, the best oil for this purpose. •PRESSING AND PACKING. THIS last and very simple operation is seldom well performed lU this coimtry, and the advantages of superior pressing is but little understood, although without any additional expense, the face is thereby much improved. To have good pressing, the papers must be thick, very firmly put together, and highly hot pressed ; the press made very strong, the screw large, and the means of levering down very powerful ; and unless all these means are previously supplied, tlie best of workmen cannot put a good press on the cloth. The presses I have mostly seen here are not half strong enough to bear the requisite weight. The papers are usually so thin as not to answer the intended purpose. They should, at the least, be double, if not treble, the substance. The screws are seldom large enough to stand as much pressure as is required for good work ; and the levers are neither long enough, nor sufficiently multiphed to give to the whole as much weight as good pressing demands. I need not describe the manner of folding the cloth and putting jt into the press, as these operations are too weli known to need 115 any comment. When cloth is ready for the press, it should have been previously brushed quite clean, and all down have been whisked off. After it comes from the press, or before it goes in, just as it suite the manag-er, it should be marked on the head end. Fine cloth is marked best superfine^ and when very fine, impeinal Saxony ; it is usual, also, to add the number at one corner, and the name, or initials, of the maker at the other. To do this correctly, the let- ters are cut out on a strip of card board, and marked on the cloth uith whiting-, for coloured cloth, or with powdered starch. The cloth has now to be folded up and packed either in paper or canvass, when it is fit for the market. ON DYING. THIS IS an art of the utmost importance to the manufacturer, and one that will probably be the last in being brought to that per- fection which it lias attained in Europe. The works hitherto pub- lished on the subject, are by no means calculated to improve the art. Bancrofts is altogether a theoretical work, highly interest- ing to the dyer who has acquired a knowledge of chemistry, but is entirely useless to the mere practical artist. Doctor Cooper's is principally a collection from old absolete authors, such as Hel- let, Macquer, &c. whose formula have been long exploded as too tedious in the operation, and too expensive for the practice oftlie present age. I shall endeavour to throw as much light on the subject as the experience of twenty years will admit of. My knowledge in wool- len dying has been altogether the result of personal practice, hav- ing been brought up to the business from my infancy, and the receipts given will be such as have come under my own immediate 116 Dottoe, with the exception of some few wool colours, lately obtainexi from my En^ish connections. Those for silk dying were given bT a celebrated London silk dyer, and the cotton receipts were obtained from a first rate Maucliesler cotton dyer. I shall begin by explaining those impediments incidental to a new country, just commencing the business, which have a ten- dency to retard the progress of the art, and which, when under- stood, may be easily removed. I shall then treat of the mordants, and dying drugs used in England, and point out as I go along, which of these are necessary to be employed by American dyers. I shall then endeavour to describe such native dye wares, as may be advantageously used by the artists of this country. The last and primary object will be the giving for every colour, such re- ceipts as have been the production of my own and my brother's practice. The impediments in the way of our dyers, consist in the valua- bleness of the water, the itinerancy of tlie dyers, and for want of the goods dyed being properly cleansed. ON THE EFFECTS WHICH WATER HAS ON DYING. WHENEVER this subject has been mentioned by theoretical writers, it has been but briefly noticed, as a subject of minor con- sequence, and iheir opinions have been uniformly erroneous. I had no conception when I left England, that water could have had so material an effect in the production of colour, as I have since found it to possess. I have practiced the art in this country in four stales, and have found that given proportions of the same de- scription of ingretlients, would not produce the same colour in any two ; there would in each, be a considerable variation in the hue uid bodv of the colour. 4 shall endeavour to draw such inferen- 117 c6s from the facts that have been developed during my practice in both countries, as will carry conviction to every unprejudiced mind ; and I humbly hope my opinion will be entitled to that con- srideration which the importance of the subject demands. In a conversation I lately had with one of the Messrs. Haightg, carpet manufacturers of this city, I was much pleased to find that his opinion on the effects of water, corresponded with mine in every particular. It was gratifying to have this opinion sanc- tioned by a gentleman possessing so much practical and theoreti- cal knowledge, as it is at variance with all who have ever before written on the subject. An idea has been handed down from the earliest writers, and reiterated by every one to the present day, that none but soft wa- ter is fit to be used in dying. They say that " if the water meant to be employed, be hard, and not fit for washing, or curdles soap, it is not fit for dying light colours." Although this idea has been taken for granted by every author, and been as generally received by the most intelligent practical dyers, yet it is altogether erro- neous ; and I will venture to assert, that spring water free frona metallic oxids, and marine salts, is, however hard, better calcula- ted for dying, than any larger stream having a distant source, how- ever soft. When 1 left England, I was impressed with the prevailing notion that none but soft water could be used for djing. It was the opinion of my father, and his predecessors in the same business, who have been eminent dyers for more than a century; and this in direct opposition to their own daily practice ; for they had all this time been making use of spring- water, that was very hard, would curdle soap, and was unfit for washing, in preference to wa- ter from a fine mill stream, that ran between the dje-houses, and was remarkably soft. And I am convinced they have owed their celebrity, purely to this circumstance. My practice in America lra§ convinced me of this important fact, that any water, with the 118 exceptions before mentioned, may be used successfully by the dyer, with one proviso — that it is always in the same state. Wa- ter that is variable in its property, can never be used with any pros- pect of success : it is on this account that springs are better cal- culated for the purpose than mill-streams. That river water is ever varying, is too obvious to be doubted. After much rain, by far the greater part will be rain water — in a dry season it will be altogether the produce of springs, and the shades of difference will vary almost daily. Can it be expected that a medium ever variable should be calculated to produce certain and invariable results ? The dyer who uses river water (excepting in certain cases which will hereafter be mentioned) must, there- fore, be subject to Continual disappointment, and probably without the least suspicion of the cause. He will go blundering along for years in the dark, sometimes much to his satisfaction, at other times deceived in the expected results, he will blame the dye-wares ; will expect they have been adulterated by the dealer, or will charge his workmen with carelesness and neglect ; any and every tiling will be suspected rather than the true cause. Let every American dyer, that is stationary, contrive some mode (if obtaining water that shall always be in the same state, and I will venture to predict they will soon become as eminent as those of any other country. This has already been done by Messrs. Ilaights of New- York, and the result, whilst it affords an example to all others, reflect infinite credit on themselves. I have never s6eu a dying establishment better systematised, or more happily contrived to answer every purpose than theirs. Their plan for collecting water and the modes contrived to have it always in the same state, are so masterly, and so consonant with the opinion I have been advocating, that I cannot elucidate the sjubject better than by giv- ing a description of this part of their establishment, and the rea- son why they were compelled to adopt it. These gentlemen are carpet manufacturers, and their djing j^ 11^ done altogether in the yarn. When they first began their busi- ness, they were much plagued by the uncertainty attendant on their colouring. To obviate this difficulty was necessary to their success, and they considered the variableness of the water as the principal cause. The Manhattan water which they use, is pump- ed from springs, yet it was found to be variable, chiefly owing to its containing at times an unusual portion of marine salts. To en- sure a regular supply, uniformly the same, they adopted the foUow- ing mode : the water is first received in a large, open, oblong reser- voir, where it is exposed to the atmosphere, and permitted to de- posit its impurities : it is drawn off from tliis to a second reservoir, lying under the other, which is closely covered. The pipe that conveys the water from the first reservoir, is placed nine inches above the bottom, leaving room below it for the sediment to col- lect. Of course, none of the settled impurities can be drawn from the first to the second. It is pumped from the second to a third, which is placed over the dye-house, and sixteen feet above the lower one. The piimp is so fixed as not to draw off, or disturb tlie water lying within nine inches of the b(A:om, and it is drawn for use from the upper receiver, with the same precaution not to disturb the sediment. The reservoirs are cleaned periodically ; by these means they have been able to produce every colour, except- ing madder red, with the utmost certainty. These precautions are not necessary in the country, when ac- cess can be had to springs ; and if river water were conveyed into ponds, seperated by means of sluices from the main stream, suffi- ciently large to hold enough for two or three weeks consumptiouj and drawn ofi" for use twelve or fifteen inches from the bottom, every impediment to the success of the dyer, arrising from the uncertain state of the water would be obviated. Such a pond would require to be cleansed once a year, and the sediment would be worth as much for manure, as the expense of cleansing. In scouring wool, the water used in the furnace should be soft, afterwards for washing, hard water is to be preferred. Kain or 120 i;irer water is the best for one operation, and spring water for tlie other. The manner in which this operates, is the same as in rins- ing- of clothes after washing : every washer woman is aware, that she cannot get all tlie soponaceous filth out of her linen, unless tUey are ultimately rinsed through hard water. In the simple operation of washing the hands with soap, we find how difficult it is to cleanse them from it when soft water is used, and how readily it will wash off in hard. In the dying of blue colours, soft water should be used in the vats. This exception is not on account of the colour, it is merely a sav- ing of vegetable ferments. Hard water is not so favourable in pro- moting fermentation, as soft is, and when used in the blue vat, a greater than the usual quantity of bran and madder must be em- ployed, or the fermentation will not be sufficiently vigorous. Hard water is best for washing wool after it has been coloured ; it is preferable also for washing cloth after braying, and fulling ; and where a convenient supply of spring water can be obtained at an easy expense, it should be led into convenient receptacles, from whence it can be drawn tvhen wanted. There is no colour in which water appears to have so much effect as in black. In the county of Gloucestershire, England, where the dyers are celebrated for this colour, the water holds in solution a considerable quantity of lime stone ; and the same receipts used there, when employed in the adjoining county of Wilts, where the water is impregnated with an argillaceous matter, will not pro- duce any thing like the same colour ; and there is also a sensible difference in the colour, in the same county, from any givoi re- ceipt when used in different places, and even in various parts of the same stream; for the effect is not the same when used near the source of a river, as it is at a greater distance from it. I brought three different receipts with me from England, two years since, one from each of the three best black dyers in the county of Glouoestershire, and only one of the three wQuld produce a tolera- 121 ble colour with the water of a mill stream in New- Jersey. In the years 1805 and 1806, I became celebrated in the county before mentioned, for dying- a fine black, and sold the receipt and busi- ness when I left, for three hundred pounds Stirling : this receipt I also tried in Jersey, and it produced a better colour than either of the others, but by no means equal to that which I obtained from it in England. The principle colouring- matter in black, is obtained from logwood, which appears to work browner in any otlier than lime stone water, and does not produce so much body. It was my intention when I commenced this work, to avoid as much as possible, all theoretical explanations as being useles to the mere practical artist, and because this has been already per- formed by abler writers ; but as the opinion given, has never be- fore been noticed, and involves consequences of greater import- ance to the art, I shall be induced to deviate from my original de- sign, in attempting to explain the principle on which it operates, that scientific men as well as the mere artist may form an opinion on the subject. I do not presume to suppose that the theory I shall offer will be perfectly correct, or will include all its ramifi- cations. If 1 can give a clue that will enable other more scien- tific men to take up the subject, and elucidate it with their usual perspicuity, it will, I humbly hope, be themeans of throwing some additional light on this intricate and mysterious art I have said that the waters in the county of Gloucester, where they are more celebrated for dying black, than in any other part of England, holds carbonate of lime in solution. After the cloth has been boiled with the dying wares, two or three hours for black, sulphate of iron and sulphate of copper are added, for the purpose of saddening the colour, as soon as these are thrown into the li- quor there, a violent effervescence is produced : the carbonic acid gas is separated from the carbonate of lime, by the lime combining with the acids of the salts, and there remains in the liquor a sul- phate of lime, an oxid of iron and copper, a sulphate of iron and a sulphate of copper. When colours are done in water containing 11 122 &o liigie, nor aoj otiber carbooixted alkaltne cartk, tlie salts in tbt }ii|«or win remaia ia solntioii id ihe szsoe componods as before tflbey were added to it. Ia fte one ht^ptar Ih&iL, vre t>ball hs^xe ir sotefioB Sai^pkate of iron, 1 f Sniphafp of ot^pper, fin the odier 1 Solpbate of iron, So^ibafie of liaie, / oniT. j Sulphate of copper- OxbI melted in the ladle, and run into a tub of water : the ladle is ele- ^ nted about ten feet above the tub, and the metal let out in a small stream, by which means the tin becomes separated into tliin small porous pieces. Tlie water is now drained off, as close as it can be poured, without permitting- any of the tin to follow it. The tin is then taken out and put into a sieve to drain ; when the water is all drained off, the metal is placed and spread on a smooth clean plat- form until dry ; for tin must never be put into the acids in a moist state. Tiie stone pots, in which the preparation is made, hold from eight 1 1 ten quarts each, they are placed in an oblong- reservoir, for a t irg-e concern, two feet by fifteen, and five inches deep ; into this )id water is let run from* a pipe during- the whole of the opei^ation, and the waste water passes olf through an opening left at an heighth that will just preserve tiie pots from swimming, when the liquor is in them. Into each pot is put four pints of the single aqua-fortis, before described, two pints of water, and a handful of white blown salt, and each requires about eight ounces of granulated tin. The tin is supplied gradually, a small handful at a time being put into each pot, and they are kept constantly stirring, by a man who sits in front of the middle of ihe row. The stirring is done with a rod of basket willow, or of glass, and after the first handful of tin is add- ed, the m?D is kept very busy until the wliole of that quantity is in solution, then another handful is added, and so on, until the neces- sary quantity is dissolved. Dry white willow is used to stir with, because that wood imparts no colour to the compound. It is to be understood that the aqua-fortis must not be completely saturated with tin, it being necessary for making a perfect colour, that the acid should be in excess. It requires about eight hours to perform the operation, for the first three it has to be continually^ attended ^nd briskly stirred, and sparingly supplied with tin to prevent ade- imposition of the aqna-regia ; but afterwards it will onlv be neces- 136 -sry to sLir ii every quaner of an hour, lakmgcare lo give ii a gov^. -:irring whenever tin is added. • The plan recommended by some theoretical writers, of beiD^ wo or three days in making" this preparation, is highly absurd ; for lat which is made one day is always used tlie next, and if any re- iiain unconsumed, it is employed for bufls, reds, crimsons, purples ^ nd other colours, being considered as unfit for scarlet; and the jrd day, a decomposition commences, if the liquor be exposed to he atmosphere, the tin being precipitated in the state of a muciia- 4inous white oxid : so that the preparation would be injured, and lie solution rendered unlit for tJie purpose before it could be used, V being conducted so slow. The principal points to be attended ■) are, to have aqua-fortis as free as jM)55ible from iron ; to make it ^eak enough before tin is added, to use none bnt very white clean - lit, and not to permit too great a heat to be raised while the tin i - iissolring". In France ihey add to the aqua-fortis, previous to adding the tin, ->ome sal-ammoniac in place of the salt, which practice is also fol- owed by some of tlie English dyers; but if this be added to the east excess, Uie colours will incline to a piuk. In place of salt, the dyers often put in a small quantiiy of , a very small portioa of it is sufficient to produce the This fjact proves that the decomposition of the super- irtrite of potash (cream of tartar) g^oe? on rerj slowly, and that r s the tartaric acid alone, which produces the effect of orangiug :be cochineal. It would require a numher of nice experiments, r.nd considerable time to ascertain the exact proportions of tlie Mderent ingredients to produce the best mixture, with giren quan- iiies of acids, tartar, and cochineal. If I had capital to spore, I IX OIL u. . :TRI0L and IXDIGO to 31AKE CIIEMICK. i Jii.'r^ uaxiure ;s made id jlass or stori, ^Tire pois. iiavmg hp"^ ;'or ihe conveniency of pouring oi::. Coir.:r,on earthenware will not answer the purpose, it being glazed with a preparation of lead, ^nd the Tilriol acting on it, dissolves the lead very much to the in- ury of the coIour made with the compound. "VVlien the glazing :s gone, which it will be in a very short time, the clay will absorb the mixture and permit the compound to leak through it. Tlie pot ^iiio which the mixture is to be made, is put into a sand heat that »nay be fixed in any iron pot of sufficient capacity for the opera- tion. First obtain an iron pot large enough to hold the stone one, tor one half of its depth, and to permit three or four inches of sand I -i lay below the bottom, and around it. The pot is set in brick '.vork, with a grate under it, the fire not being pemiitted to reach iiigber than the sand inside. The sand employed, should be tolerably fine, and of that kind which is czdled sihcious. such as is used by glass makers. The oil of vitriol should be of the strong- v>t kind, that which has the greatest specific graTky, and is per- :cily pellucid. Oil of vitriol was fi>rmcrly made by burning sulphar with a gir- 139 eu portion of salt-petre, on carriag-es covered with lead, iu iarg^e close rooms lined with lead, and the sulphuric %as was condensed in a cistern of water at tiie bottom of tlie room. Tiie liquor was afterwards evaporated in leaden vessels to a g-iven strength, and then rectified in larg-e glass retorts. Within a few years, a patent has been obtained for making- it in a more direct way. I have never seen this in operation, but have been informed that it is done b} bringing together two streams of gas, one of oxygen, another of sulphureous, which by some refrigeratory process, are made to combine, and that the result is the production of a strong sulphuric acid (oil of vitriol) in a more direct way than by the old process. However that may be, this oil of vitriol is very much superior to that which is made after the old mode ; its specific gravity is great- er, and it dissolves indigo more completely. My brother uses it altogetiici", and he has informed me, that he would not take the other, to be compelled to use it, as a gift. I am informed that this new vitriol is sold at two pence three farthings the pound, and is manufactured cither at Manchester, or Liverpool, T do not re- member Mhich. It is important that those who use chemick for blue and greei, should be supplied with this article. When tlic best oil of vitriol is procured, the next thing neces- sary is to obtain such indigo as is suitable to rnix with it. A fine, light, compact, purple indigo, either of Spanish or Bengal, should be obtained ; but it not unfrequently happens, that the best looking indigo is unfit for the purpose, and this can only be known by a di- rect trial. It is customary, therefore, to obtain small samples from several lots, and to try them with vitriol before making a purchase. The trials arc made in small pots, into each of which, eight ounces of vitriol is put, and the pots are placed in a bucket of hot water. When the vitriol has become warm, there is stirred in each pot, two ounces from each sample, in a state of fine powder, by small quantities at a time. That which is the best, is known by its rising modcraicly as the mixing progresses, but not too much, for when the effervescence is too strong, a portion of tlie indigo will be de- composed, and when very rapid, the wliole ; and that which is dc- 140 composed, will not produce any colour, nor will it mix with either cold, or hot water,' for the indig-o appeal's to be completely carbon- ized. When it does not rise at all, the mixture is incomplete, that is, tlie indigo is not properly in solution, the g-oods dyed with it. will be uneven, and the colour very fug^itive. When such vitriol and indigo are procured as will make a com- plete solution, the pot is put into the sand heat, with four pounds of vitriol for every pound of indigo intended to be dissolved. The indigo must be ground very fine, in a dry state, in a steel mill, or by pounding and sifting' through a fine sieve. A fire is made un- der the sand pot, and driven till the vitriol is of the temperature of new milk, when the fire is lowered so as to keep it at that heat. When the vitriol is warm enough, a small tea-cup full, or ratiier less, is put in, and stirred until well mixed, and such quantities are continued to be added, from time to time, as fast as they are dis- solved, until all the indigo is in solution, after which it is kept con- stantly stirred for one hour, as well as during tlie operation. It takes about four hours to prepare twenty pounds of chemick, that is, sixteen pounds of vitriol and four of indigo. It has now to be covered down, and may be used the day following. After all these pains, which are necessary to make the article perfect, it will not be fit for use for more than Uvo or three days, if left exposed to the atmosphere, but if put into glass bottles, with ground glass stop- pers, the day after it has been made, it will keep good for months. There are many receipts circulating, in tljis» as well as in other countries, for compounding indigo and vitriol for woollen dying. In some, five parts of vitriol is recommended for one of indig©, in others six, seven, and some go as far as eight ; but when the vitriol is of a proper strength, four pounds will dissolve one of indigo as completely as any greater proportion, and it is worse than useless to employ more than is suflBcient, for in all cases the action of the vitriol is injurious to the goods dyed. We will proceed to describe those materials from which colour is 141 'iUtained. Therd'are many dye wares used in Eng-land and in France, that have not yet found their way to tliis- country. Such are Barwood, Green Ebony, Dyer's Weed, Weld and Brazil Wood. The four first of these are more generally used in Europe than any Mthcrs, and it appears very strang-e to an English dyer to find they ire here almost totally unknown. I shall commence by describ- ing the most expensive dye drugs, such as cocliineal, turmeric, lolouring matter of shell lac, Brazil wood, madder, man-gcct, and rulisro. OX COCHINEAL. There is so much difference in the quality and value of coclii- neal, that it is impossible to describe it accurately, and nothing but practice in comparing samples, and in the use of it, can give that critical judgment, which will enable the dyer to make choice of those that are the best suited for the purpose. That which is call- ed Sylvester, having a white down covering the outside, is never used by the best scarlet dyers, the large black grained cochineal being always employed by them. Cochineal, being a costly article, is subject to great adulterations; there is often found in it a gummy looking substance, having no colour, sometimes stones are found in it as large as the fly. Every sample, before purchasing, should be scrupulously examined, and all suspicious substances separated; from the real fly and broken, whicli will disclose the imposition, and enable the consumer to judge of the adulterated per ccntage. It is usual, when different samples are offered, after the adulterations are ascertained, to reduce each one separately into a fine powder, and to form a judgment of their relative value by their comparati\ <■ shades of intensity. When dyers are compelled to purc^^se the Sylvester, which' is often the case from the scarcity of the black grain, they always make choice of that kind which is in the largest grains, and having the least white down on them. Cochineal is ground in a mill kept expressly for the purpose, and is never permitted to be used for any thing else. 142 For the finest scarlet intended to be very rich in colcur and body, no colouring- matter should be used, excepting- cochineal ; but in g^eneral the manufacturer will not g^o to that expense, there- ore, some yellow has almost always been used to assist the body of the colour : such as young fustic, black oak bark, and tcrmeric. The latter is what my father has always employed, and although it is not so permanent as black oak bark, yet it gives a much richer colour, making the scarlet more flaming ; and as the yellow con- stitutes but a small portion of the body of the colour, it will not fade much, and has never been found fault with by military oflScers, who are the principal consumers. When scarlet cloaks were generally worn, I have seen the colour look very well, when dyed with turme- riCi after having been used several winters ; consequently, the colour cannot be so fugitive, as has been represented by many interested writers. Mr. Haight has informed me that scarlets, dyed witK rtneric, will fade very much on drving before a fire ; this may probably be the reason why they are always tentered in the fields^ -n 1 n-^^-r -'-" a nre her-tin during stoves. Turmeric is brought from tropical countries, it is in the form of bulbous roots, and, when broken by the hammer, should be of a fine golden yellow. If the roots are new, and have not been toa mt:ch exposed, the outside will have a yellow appearance ; but if old, they will be of a dirty drab ; and the value of t'le drug will be in proportion to the distance this abstraction of colour has pene- trated tlie root. The colouring matter of shell -lac has not been known as a dye nK>re than twenty years. It is imported from the East Indies in square cakes, and is sold by the company at from three to nine shillings steriing the pound. It is used for dying scarlet in place of cochineal, by a diiferent process, which will be described when receipts for that colour are given. Brazil wood is imported from the Brazils. It is Uie property of the crown, and every piece has the king's stamp on it. It has been 143 very scarce in Europe of late years, being sold there at seventy dol- lars per hundred in the log-. It is used principally for colouring crim- son and other colours of that hue. It is also the principal ingre- dient for making red ink. Madder is imported from the Archipelago and Holland, the fine Smyrna being considered the best. Of madder there are four dis- tinct grades, the crop, the umbro, the gamene, and the mull, and in each of these there are different shades of quality. The umbro and gamene are mostly used in England, for all common colours, and for the blue vats ; the crop is used for fine reds, and the mull for very dark bottle green, for dark brown, and for some dirty drabs. That which is generally sold in America are either very inferior crops or first quality umbro. I have never seen any prime crop in this market, nor any of tlie inferior quality, except- ing a sample of very poor mull. Madder grows well in the western country, and I am informed it thrives in all parts of the United States where it has been plant- ed. Many farmers in Kentucky raise it for sale, and I liave seen some sold in the stalk there, that has been of a very superior qua- lity. The mode of raising it is, by putting down a layer of roots in small beds, and covering them with a few inches of soil ; these throw up shoots full of joints, which are laid down and covered with soil twice in each summer ; these become madder, and throw up fresh shoots. In four or five years the whole bed is taken up for use, and the smallest roots replanted to make fresh beds. The product is very valuable, and well worth the attention of the manu- facturer, as what could be raised on one acre of land would amply supply the most extensive manufacture in the country, for every purpose, after the first crop came round. Madder is dried in stores, or in the shade, when exposed to dry in the air, it is then ground and passed through sieves, by which the different qualities are separated. When sifted, it is packed 144 Jiard lu u^iii casks, w.iert- lae line quaiiuc; uecome socompa^.i. - to require a chisel and hammer to separate it. "^ M. D'-Arabourner made many experiments upon madder, and he has g-iven it as his opinion, that the fresli root may be used with as much adv^nta^e as that which lias been dried and powdered ; al- lowing four pounds for one ; before using", it should be bruised in a mill, similar to that in which apples are ground ; or the common, conical, iron bark mill Arould be preferable. Any person who raises madder either for sale, or for their own use, must wash the roots as soon as they are taken out of the g:round, and dry them in ihe siiade, or ia stores, as soon afterwards as possible ; when dry it :nust, either ground, or unground, be packed in close casks, and headed down ; for exposure to the air ferments madder, and de- stroys all its colouring matter. ]Many persons, as weU dealers in the article, as consumers, not being aware of this property in mad- der, expose the surface to the air without any coyeriug, by which it gradually becomes yellow, then assumes a dirty light brown, and is more or less damaged, according to the length of time it has been exposed, and to tlje moisture of tLe room in which it has been placed. The outside of casks of madder, are always more or less dam- aged, and when sold in Europe an allowance is made for what is o ailed crust. The injury a cask has sustained, is discovered by boring in from the bilge to the middle and drawing out the bor- er full of madder ; by examining this, an estimate is formed of the .verage loss. Supposing a cask of crop madder of three feet di- ameter is offered for sale, having a damaged crust of two inches, the person who buys for use, without an allowance, will be a loser of nearly twenty per cent. Most of those who work blue vats here, are under an impression ihat madder by giving out its red dye to the liquor, produces with the blue a rich purple blue colour : but in tliis they are mistaken ; for madder immediately it is put into the vat, ferments, and in one or 14o ' two hours loses all its colour ; so that those who use the best crop madder under this impresssion, are contributing' to the expense of the dj^e without reaping any equivalent. Mangeet is imported from the eastern continent, in casks and oblong boxes. It is in long roots of the size of a pipe stem, and the colour it affords is similar to that given by madder, excepting it being rather more on the red. I am inclined to believe from experiments made many years since, that mangeet would be an ex- cellent succedaneum for the yellows used with cochineal in colour^ ing of scarlet. In making choice of indigo, the dyer should attend to its weight, burlk for bulk, to its fi-acture and colour. That which weio-hs tlie least for its bulk, is smooth in the fracture, and appears of a fine purple or copper bronze hue, and when rubbed with the nail has a polished copper appearance, is the best. The qualities in this drug are so unlimited, that it requires great practical skill to make purchase of the most profitable article where the samples are near- ly alike. The best way of ascertaining the relative value of sam" pies, is to pound them fine, and to make choice of that which has the richest colour. The indigo that is used in a fermenting vat, should be ground to a fine paste in water. This may be effected either in a cast iron pot, with balls turned by a crank, or with a mill, such as is used to grind printer's ink. The indigo should be previously soak- ed, by putting it into a tub, and filling up so as to cover it with boiling water. When this has remained soaking for three or four days, the indigo will become so soft as to crumble when moved^ or when handled, will break by the slightest pressure of the fin- gers. The ball mill I need not describe, as every dyer is acquainted with it : the shape of the mill in general use here is very bad : the bottom where the balls work, should STfell, qr belly out, and 13 146 the pot should narrow a little towards the top. A pot of this shape would nerer pennit theiodigo to be thrown out bj the balls, whea in motion, a defeci verj common in the bell shape pots used in this countrr. An indigo miU pot where more than one rat is in- tended to be employed, should be large enough to grind thirty pounds of indigo at one time,,with two balls, each seventy pounds weight ; these, if kept in constant motion, will completely giind that quantity in three days. The printers, or stcMie mill, must hare an iron breaker through which the indigo may pst^ before it en- ters the stones ; and the finer it is broken by this, the easier and better it will grind. A man is employed to lade in the soaked indigo, and about two hundred pounds may be ground ia one day. We hare now gtme through the most eiqioisive dye wares, and shall proceed to take notice of the others, as kgwood, camwood, redwood, peacLwood, barwood, fustic,^weki, dyer's weed, green ebony, young fustic, &c. There are four kinds of logwood, the Campeachy, the St. Do- mingo, the Honduras and the Jamaica, known by the name of the places from whence they come. The Campeachy is the best, the St. Domingo the nest best, and the Honduras the -worst of the three. It is considered that three pounds of Campeachy is equal to three and a half of Domingo, and four of Hfmduras. The Ja- maica, is a weak poor dye wood. i Camwood is not much used in the west of England. It was once employed there, but has been superseded by diat of barwood, which is considered a much better wood for browns and other co> lours for which the former was used, Red'.rood is but little emplc^ed, excepting in some pecuhar co- lours, as will be seen by the receipts for dying. Wbzx is calloi redwood in this country, must be a di&rent wood from that which 5^0^"^ by the stsue came ia England ; for redwood is there neariy I4r double the price of camwood. It is the same as is here called hatchwood. Peachwood is the same as is here known by the name of nica-. ra^ua, it is rarely used, excepting' in colours having- a purple hue. There are three qualities of fustic, the Cuba, the Honduras, and the Jamaica ; the former is the best, and the others in succession^ as they are named. Weld is raised in France and England, from whence small quan- tities are occasionally imported into this country, and sold at seven- five cents per pound This plant, (residae leuteola) can be raised on any land that is not too rich, for on good land it runs too much to stalk, and produces a small quantity of colouring matter. It is a biennial plant, and is gathered when in full blossom, by pulling it up by the roots ; it is then bound tog^ether in small bundles, and placed in the shade^ in a favourable situation to dry. It will be necessary to procure the seed from Europe, as that which is ob- tained from the plants brought into this country, is not ripe enough^ for reproducing it, the plant being pulled while green, for the bene- fit of the dye. Doctor Bancroft has taken much pains to prove that the quer- citron, or black oak bark, will give a colour equally as good as the weld ; but, English woollen dyers are convinced, after having tried the two, that the weld gives a more beautiful, and a more perma- nent colour, when used only with the common mordants, alum and tartar. There is another property in weld, which gives it a de- ,cided advantage over the black oak bark ; it imparts a softness to all woollens coloured in it, which no other colouring matter doeis in the same degree. Dyer's weed grows wild on commons, and around the borders of woodland, it has much the appearance of heath, and is known by the name wood wax. I brought some seed vvith me from Englani^) 148 « and planted a part of it on a mountain in New Jersey. If it should grow and increase there, I shall endeavour to extend the plantation. Green ebony is imported from some islands in the Pacific ; it is a green coloured wood, rather of an olive hue, and is much used in g-reens, olire browns and many other colours having a green hue. YouDg fustic is the sticks, or woody part of the Venice sumac, and is sold cheap in England. Tlie sap is white, whilst the inside is of a rich yellow. It is used in chips, and principally employed for oranges, auroras, &c. &c. ON RAISING AND MAKING WOAD FOR THE BLUE VAT. AS I consider the colour produced by the ash vat, to be in every way inferior to that from woad, I shall not attempt to give an ac- count of it ; besides I am not well versed in the ash dye, never having seen any until I came to this country. Those who want information on that mode of dying, may consult Doctor Cooper's work, where they will find an ample description of it. I am sorry lo have to observe, that Mr. Cooper has committed himself very ^*nuch in asserting that " the ash is the common vat for the blue dye employed in Europe," when it is a well-known fact, that in England, where three times as much blue wool is dyed, as in all other parts of Europe, this vat is totally unknown, not one wool- len dyer in fifty haviug ever heard of it. And I understand it is only used on the continent by those who are ignorant of the woad dye. In order to succeed well with this mode of dying, it will be ne- t'essary to obtain a regular supply of woad, and that it be ahva}s pretty nearly tfie same in quality and strength. To obtain this, it should be raised on strong good land, and always manufactured in 14& tbe same way ; as any considerable variation will disappoint tli6 dyer, anc' be the means of his producing colours more or less weak» as the woad is bad, or good. As this plant and the mode of working it, is but little known in America, I shall give, in the first place, a copy of a letter from Mr. John Parish, to the Bath Agricultural Society, on the cultiva- tion and manufacture of it, and afterwards describe the process I pursued to obtain a supply for the Providence Steam Factory during the late war, when English woad wasjselling at fifty cents per pound. Mr. Parish informs us that this plant is cultivated in different parts of England, for the use of the dyers, as well as in France, Germany, fee. It is best to sow the seeds in the month of March* or early in April, if the season invite ; but it requires a deep loamy soil, and is better still with a clay bottom, such as is not subject to become dry too auickly. It must never be flooded, but situated 60 as to drain its surface that it may not be poisoned by any wa- ter stagnating upon it. at anv reasonable price, meadow land can be obtained td break the surface, it will be doubly productive. This land is gene- rally most free from weeds and putrid matter, though sometimes it abounds with botts, grubs and snails. However, it saves much expense in weeding; and judicious management will get rid d^ iliese otherwise destructive vermin. A season of warm showers, not too dry, or too wet, gives the most regular crop, and produces the best woad. If woad is sown on corn land, much expense generally attends'' hoeing and weeding ; and here it will require strong manure, though on leys it is seldom much necessary, yet land cannot be too rich for woad. On rich land, dung should be avoided, particularly On leys, to avoid weeds. Some people sow it as grain, and harrow 13* 150 it ia. and afterfrards boe it as turnips, leaving- plants at a distaccc, in proportion to the streng'tli of tbe land ; others sow it in ranks by a drill ploug-h : and some dibble it in, pulting^ three or four seeds in a hole, and these holes to be from twenty inches to two feet apart, accordii^ to tbe richness of the land ; for g-ood land, if room be giren, will prodncc very hkjniriant plants ia gx>od seasons ; but if too nearly planted, so that air cannot circulate, they do not ihriFC so well. Attention to this, is necessary in ever}- way of sowing it. Woad very often fails in its crop, from the land not being ia con- dition, or from want of knowing how to destroy tbe botts, snails, wire- worms, &c. that so often prey upon and destroy it, as well as Trom inattention to weeding, kjc. Crops fail also from being sown on land that is naturally too dry, and in a dry season ; but as the roots take a perpendicular direction, and run deep, such land as I bave described (with proper attention to my observations) will sel- dom fail of a crop ; and if the season will admit of sowing early fDougb to have the plants strong before the hot and dry weather comes on, there will be almost a certainty of a great produce. These plants are frequently destroyed in the germination by 3ies, or animalcules, and by grubs, snails, &:c. as before observed; and in order to preserve them, the seeds may be steeped, with good success, in lime and soot, until they begin to veg-etate ; first throw- ing half a load or more of flour lime on the acre, and harrowing it in. Then plant the seeds as soon as they break the pod, taking care not to have more than one day's seed ready ; for it is better to be too early, than to have their vegetation too strong before it ih plaDt<>d, lest they should receive injury ; yet I have never ob- served any injury in mine from this, though I have often seen the tbe shoot strong. Either, harrows or rollers will close the holes. if tbe ground be moist, it will appear in a few days ; but it will be safe, and a benefit to the land, to throw more lime on the surface, when, if showers invite snails and grubs to eat it, they will be de- stroyed, which I have several times found ; particularly, when the leaves were two inches long, and in drills very thick and strong, nat tiic ground was dry. When a warm rain fell, in less than two 151 hours, 1 found the ranks on one side attacked by these vermin, and eaten entirely off by a larg-e black grub, thousands of which were on the leaves, and they cleared as they went, not goin^ on until they had destroyed every leaf where they fixed. They had eaten six or seven ranks before I was called by one of my people to ob- serve it. Havinof plenty of lime, I immediately ordered it in dour to be strewed along" those ranks which were not begun. This de- stroyed them in vast numbers, and secured the remainder. Ano- ther time, having had two succeeding- crops on four acres of land, 1 considered it imprudent to venture another. However, as the land after this appeared so rich and clean, I again ventured, but soon found my error. On examining the roots (for after it had begun to vegetate strong, it was observed to decay and witlier) I found thousands of the wire-room at them, entwined in every root. I immediately strewed lime, four loads of six quarters each, on the four acres, and harrowed it in ; when rain coming on soon after, washed it in, destroyed them all, and I had an excellent crop ; but t}ie side of the field sown first where they had begun, never quite recovered like the rest. It is in vain to expect a good crop of woad, of a good quality, from poor and shallow land. The difference of produce and its value is so great, that no one of any experience will waste his labour and nttcntion on such land, iipon so uncertain a produce. Warm and moist seasons increase the quantity every where, but they can never give the principal which good land affords. In very wet seasons, woad from poor land is of very little value. I once had occasion to purchase at such a time, and found there was no possibility of regulating my vats in their fermentation, and I was under the necessity of making every possible effort to obtain some that was the produce of a more congenial season. I suc- ceeded at last, but I kept the other three or four years, when I found it more steady in its fermentation ; but still it required a double quantity, and even then its effect was not like that from g-ood woad. 152 ne kaiui of woad, on good bni, aad In a good aeaflOB, grosr ▼erw hige and loog, aad wbca the j aie ripe, shov near Ibeir end a farovauh spot, viiile ottfaer paiti of tfbe lear^n aw^" S'bc"'* I>^ jot begiaung to tiini of a noie jdknrisii sliade : and they most be gaflMved, or tli^ wfSk be injnei. Woad B to be gatbered finm tvioe to fimr, and even fire times la ffae fjeason, as I once expenenoed, (it was an earij and a late season) and iM- the next spriag I saored an acre for seed, of which I hada&irciopu. I |nclDBd the yonng seedling i^iioats of* the rest^ and nixed witik mf fint gathering of what was newly sown ; this wasTcrygood. During one season I let thoe grow too long; the conseqnenoe was, tint tiiefibroos parts became hke so many sticks, andaflSndedno joioes. When yon design to plant woad on the ^me land the second season, it dionld, soon afto* your last gatiber- ii^, b^bte winter is finjAed, be plo«^;hed ; that is, as soon as the wother wiD pooit, and in deep fnnvws or ridges, to expose and ameliarate it by die TcgetatiTe salts that exist in the atmoGphere, and by fiost and snow. Tlik, in some seasons, has partly the eSoct ofachangeofpiodnoe,bntifiatendediforvi^eat, the last gather- lug- ^oold not be later €ban September. The land, aller woad^ is always clean, and the natore of the soil appeals to be danged in lb,vaar of the wheat crop : lor I haTe al- ways experi enced abundant increase of ptodooe afber wosd, and idia m we d that it held on fin* some time^ if proper chaises were at« tended to, and good hnsbandnr. Woad. when gaflicivd, is carried to the mm and gioand. mOls grind and cat tibe leaves snsaB, and then they ace mto heaps, where they fiennent, and gain an adheErre oonsis- tenoe; they are then fbnned into balb, as compact as possible, and pboed on hnidles, lyii^ in a shed, one oro- die other, with room Cor air between, to receive from the atnMHphere a priDct}de whidi is said to hiqirorc them as a dye. as weS as to dry diem tcT 153 a degree proper for being- fermented ; but in summer these ballK are apt to crack in drying, and become fly-blown, when thousands of a peculiar maggot generate, and eat, or destroy all tliat is useful to the dyer. Therefore, they require attention as soon as tliey are observed to crack, lo look them all over well, close them again, so as to render them as compact and solid as possible ; and if the maggot or worm has already generated, some fine flour lime strewed over it will destroy them, and be of much service in the fermentation. These balls, if properly preserved, will be very heavy ; but if worm eaten, they will be very light and of little value. They are then to be replaced on the hurdles, and turned, not being suiFered to touch each other ; until a month or more after the whole that is intended for one fermenting couch, is gathered in, ground, and balled. And often not until the hot wea- ther of summer is past, to render the oifensive operation of turning it, when in the couch, less disagreeable, and not so apt to overheat, and,TJlough temperature herein is necessary, yet a certain degree of heat must be attained, before it is in a proper condition for the dyer's use. This is easily distinguished by a change of smell, from that which is most putrid, and offensive, to one which is more agree- able and sweet, if I may be allowed the term ; for few people at firsts either can approve of the smell of woad, or a woad vat ; though, when in condition, it became quite ag-reeable to those whose busi- ness it is to attend the vats. Woad is in this state of fermentation more or less time, according to the season, and the degree of heat it is suffered to attain, whether at an early period, or according to the opinion of those who attend the process ; but the best woad is produced from a heat temperately brought forward in the couch, until at maturity, and turned, on every occasion necessary, which a proper degree of attention will soon discover. The balls, when dry, are very hard and compact, and require to be broken with a mallet, and put into a heap, and watered to a due degree, only sufficient to promote fermentation, but too much mois- ture would retard it ; and here is a crisis necessary to be attended to. When the couch has attained its due point, it; is opened, spread? 164 and turned, until reg-ularly cooled, and then it is considered in cou- dition for sale ; but the immediate use of woad, new from the couch, is not adWsed bv dyers who are experienced ; for new woad is not so regular in its fermentation in the blue vat. This is the common process. Woad oftentimes is spoiled herein, by people who know nothing of the principles of its dye, following- only their accustomed process of preparing it ; and hence the difference in its quality is as often seen, as it is in the real richness or poverty of its leaves, from the quality of the land. The process for preparing woad which I have followed, and which I consider beyond all comparison best, is as follows : Gather the leaTCs, put them to dry, and turn them, so as not t« let them heat, and so be reduced to a paste, which in fine weather children can do. In wet weather my method was to carry them to my stove, and when I had got a sufficient quantity dry, I proceed- ed to the couch, and there put them in a large heap, where, if not too dry, they soon began to ferment and heat. If too wet, they would not properly ferment, nor readUy become in condition for the dyer. These leaves, not having been ground, nor placed in balls on the hurdles, their fermenting quality was more active, and required more attention, and also the application of lime occasion- ally, to regulate the process with the same kind of judgment as is used in the blue dying woad vat. When the heat increases too rapidly, turaing is indispensibly necessary, and the application mnMn water, applied by a watering pot, may have an equal effect, with- ©ut loading the woad with the gross matter of tlie lime ; though I conceive that the gross dry flour lime, and the oxygen of the air, will furnish* more carbonic acid gas to the woad, and retain such * The lime is dry slacked, and is used before it can have absorbed carbonic acid gas Therefore, Mr. Parish must have been mistaken io the theory of this operation. The oxygen of the ainiosphere coipl'ine? Tvith the colouring matter of woad while fermenting, and carbonic acid 155 prmciples as are essential to a better effect. For I have expcrir enced, that woad which requires the most lime to preserve a tem- perate decree of fermentation, and takes the most time, is the best . so that at length it comes to that heat which is iadispensible for the production of good woad. In this couch it is always particularly necessary to secure the surface as soon as the leaves begin to be reduced to a paste, by rendering it as smooth as possible, and free from cracks. This prevents the escape of much carbonic acid gas, (which is furnish- ed by the lime* and the fermentation,) and also preserves it from the flies, maggots, and wonns, which often are seen in those parts where the heat is not so great, or the lime in sufficient quantity to destroy them. It is surprising to observe what a degree of heat they will bear. This attention to rendering the surface of the couch even and compact, is equally necessary in either process ; and also to turning the wood exactly as a dung-heap, digging per- pendicularly to the bottom. The couching house should have an even floor, of stone or brick, and the walls the same; and every part of the couch of woad, should be beaten with the shovel, and trodden, to render it as compact as possible. The grower of woad, should erect a long shed in th e centre of his land, facing the south, the ground lying on a descent, so as to ad- mit the sun to the back part ; and here the woad should be put down as gathered, and spread thin at one end, keeping children to turn it towards the other end ; therefore it will be necessary to know- how long the shed should be ; but this can be erected as you gather, and then it will soon be known. gas is a product of fermentation ; consequpntly, the lime, instead of supplying that gas, facilitates and regulates the operation, by combin- ing with it. * It is tinily surprising how readily persons, oikenvise correct, can produce theories so absurd. Unburnt Ifme stone is a carbonate, but wheu burnt, and fresh slacked, it does uot aSoru carbonic acid gas ; bo- will enter into combiualion with it very greedily. 156 Good woad, such as the richest land produces, if properly pre- pared, ivill be of a blackish g^reen, and mouldy; anduhen small lumps are pulled asunder, the fracture and fibres are brown ; and the more stringy they are, and tlie darker the external ap- pearance, and greener the hue, the better the woad ; but poor land produces it of a light brownish green. The fibres only serve to show that it has not suffered by putrifaction. For the use of the dyer, the bails require a further preparation^ They are beaten with wooden mallets, on a brick or stone floor, into a gross powder, which is heaped up in the middle of the room, to the height of four feet, a space being left for passing round the sides. The powder moistened with water, ferments, grows hot, and throws out a thick ;^ad fetid fume. It is stioyelled backward and forward, and moistened every day for twelve days ; after which it is stirred less frequently, without watering, and at length made into a heap for the dyer. Such is the account which has been published of the manner of raising woad, and manufacturing the plant by Mr. Paiish. I was well acquainted with Mr. P. he was an excellent dyer and made a great many experiments ; and his process of making woad, was much spoken of by other dyers as bemga great improvement. It serves to show that a considerable latitude may be observed in the process, without injuring the article ; and this will be further proved in my own process, as follows : — The land on which I raised woad in Providence, Rhode-Island, was none of the strongest, though it was in tolerable good condi- tion, and I had it well manured. It was ploughed twice, and bar-!- rowed ear.h time The seeds were planted in bills about three feet apart, five seeds in each hill ; Ibis was done as early as tbe season would permit, and it came up very fine, scarcely a seed failing. To facilitate the planting, I had a board cut four feet in length, and nine inches wide : at or.v end I put ia five ?.hn^i peers, that prr.ject ed. two inches from the board on the underneath part, the peg* 157 being- four inches apart. A handle was inserted in the middle of the board, of sufficient length to enable the person who worked with it to stand, upright ; by this means he could walk over the ground measuring the distance as he went along, at the same time that he made the holes for the seeds, and this he was ena- bled to do as fast as two persons could plant them. The wire worm destroyed a few of the plants at first, but these I soon got under, by looking after and killing them mornings, and by working in fresh slacked lime around those hills that had not been attacked. The plants were kept clean by hoeing, and they grew very rapidly. Tke first crop was ripe by the latter end of June, I had it gathered and spread on all the unoccupied floors of tlie factor)', and on sheets out doors, where it lay, and was turn- ed, until half dry, when it was conveyed to the dye-house, and there cut with sharpened spades in tubs, until it was sufficiently adhesive to work into balls ; these were made with the hands, and were laid to dry on a large floor over the steam engine. In the early part of the drying, maggots, from fly-blows, were engen- dered in great numbers, and I was much troubled to keep them under ; to effect this, I rolled them in fine, fresh dry slacked lime» and it never failed to destroy them. When I had dry balls enough, they were put in hogsheads, and pounded in as close as possible, and covered down. When a hogshead was filled, I had them close- ly covered, until the cool weather of autumn would permit their being fermented with safety, when all the crops were mixed to- gether. I had five crops off* the land that season, and another in the fol- lowing spring ; for the plants grew veiy rapid after the first crop- ing, which were much increased by plentiful showers happening to fall immediately after each gathering. When the leaves are nearly ripe, a round ring will appear near their ends, and a pur- ple spot in the interior of the ring ; soon as these assume a brqwo- ish hue,, the leaves must be gathered, 14 1.38 It must be observed, that I laboured under every disadvantage in manufacturing the woad, so as to make it fit for dying ; the crops were good, and considering the quality of the land, and other impediments, it worked better than I had any reason to expect. Having made it myself, I was not restricted in the consumption^ and I made up for the quality by using an additional quantity. I have seen a good deal of woad raised and manufactured in England, and I am convinced, that where land of the first rate quality can be obtained, and proper attention be paid to cultivating- and manufacturing, it may be raised and made in this country in the utmost perfection. It is an annual crop, well worth the at- tention of any enterprising American farmer, who has land of the quality wanted, and sufficient capital to erect sheds and machinery for working it. The mill used for grinding the leaves, is like the cider-mill that grinds with a rolling stone, or iron ring, in a circu- lar trough, with this difierence, that the woad-mill has knives fol- lowing the roller, which cuts the plant as it moves round : this, with a shed, and a couching room, are all that is needed to commence the business. The demand for woad will be improving as the manufactures in- crease ; and those who have been using the ash vat, are changing for the woad dye, this also will increase the demand. There is none made in the country at the present time, in a regular wa}', so that any person who will undertake to establish the business, and make an uniform prime article, may calculate on its becoming an object of considerable magnitude, attended with a liberal re- muneration. ON THE WILD INDIGO PLANT AS A SUBSTITUE FOR WOAD. THE wild indigo plant growing every where in this country 159 ©light to be broug:ht into use for the blue dje. I gathered some iii the fall of 18-21, too late in the season to obtain it in maturitj', and had it boiled, and used the liquor in place of swill from bran and madder, to assist the fermentation of the vats. The plants were too old to retain much of those succulent juices in which their value chiefly consist, yet they answered far beyond my expecta- tion; for the liquors, so long as I was enabled to supply them with it, worked much more freely and more vigorously than in the usual way ; and although this experiment was not decisive, for want of a sufficient quantity, and from the plant being too old when gather- ed, yet I am convinced, by the effect produced, that it might be used to considerable advantage. In Bancroft's first volume on per- manent colours, this article is noticed as follows; " It is well known, according to Mr. Clarkson, that the African dyers are superior to those of any other part of the globe. " The blue is so much more beautiful and permanent, than that which is extracted from the same plant in other parts, that many have been led to doubt whether the African cloths brought into England were dyed with indigo or not. They apprehended, that the colours in these, must have proceeded from another weed, or have been an extraction from some of the woods which are cele- brated for dying there. The matter, however, has been clearly ascertained : a gentleman procured two or three of the bales, which had been just prepared by the Africans for use : he brought them home, and upon examination, found them to be the leaves of indi- go rolled up in a very simple state." As this plant is found every where in the United States, and in many places in great abundance, it would be well to have some experiments made on it to test the superiority of the colour at- tributed to it ; and if it should be found to possess the qualities as- cribed to it, of which there appears to be but little room for doubt, it would become an object of great national importance, inas- much, as the colour made from it would be superior to those ob- 160 ^Ded from Europe, and thereby give to the American fabrics a •-reference in the blue dye, in which they are now decidedly de- ficient. I apprehend these balls are made by simply placing the leaves ixjgether face ways as they are gathered ; that when a ball is made, it ferments and exudes sufficient Koister to cause an adhesion of the mass ; and that this process developes the colouring matter, so as to enable the vat to extract it with sufficient facility. The indigo made from the wild plant, is said to be of much bet- er quality than that which is obtained from the cultivated ; but 'aat the former does not afford so great a quantity as the latter. ON AIVIERICAN DYE DRUGS. THERE are, no doubt, a great number of dying drugs in this country, which if known, might become valuable. It is much to be regretted, that some institution does not exist in this country test and bring to notice its native colouring matters. In the tiands of a practical and theoretical dyer, many valuable disco- veries might be made of new dyes now lying dormant Many of them might be used to advantage by the dyers of this country, and also become objects of some magnitude, as exports. It would re- quire an appropriation of two or three thousand dollars per annum to effect the object- and I should apprehend, that five years would be sufficient to test all the colouring matters of the United State«. I am at present acquainted with only four native dye drugs, the aumac, the ydJow bark, the bark of the swamp maple, and the al- der bark. The two last not being generally used here, I shall de- scribe their properties— of the first, I need say nothing more than that for colouring o( black, or tanning morocco skins, it is not half ro good as the Sicilian: particularly for bine blacks, as the A me- 161 1 ican works much browner, and does not produce any thing hke as much colour, weight for weight. The alder is found plentifully in swampy places ; it is generally of small growth, and has a motly nut-brown bark ; the sticks are cut in tlie month of April, or the beginning of the month of May, according to the climate and seasons when the sap runs ; the bark is stripped off soon as cut, (which is easily done by children,} and is dried in the shade, when it is fit for use. The poles make very good bean sticks, or excellent fire-wood. This bark, when the colouring matter is strong, produces a brownish drab with alum, and a light forest drab when only a small quantity is used. When employed in the black dye, it increases the body of the colour, even more than sumac, and is equally durable. The bark of the swamp, or scarlet flowering maple, is said, by Doctor Bancroft, to possess all the good dying properties of nut- galls, with a less portion of extraneous precipitants. I have tried this bark, and am convinced of its being a valuable colour- ing matter, for the black dye, and for pearl drabs. Its extract gives a strong blackish purple with copperas, in body equal to that from nut-galls, and the colour looks brighter and" clearer j but, like every thing else, it requires much experience to ascer- tain the quantity necessary to produce the best effect. 1 would strongly recommend the American dyers to bring it into use : le< them first employ as much of it as of gall-nuts, and increase gra- dually, until they find what quantity will produce the best effect. The saw-dust of the wiiite oak, gives the best and most perma- nent body to blacks, of any material I have ever used, and is not so apt to turn brown, as sumac, oak bark, or any other material in common use. It requires about twelve pounds of oak saw-dust to twenty yards of broad-cloth, weighing twenty-four pounds, or lialf the weight of the cloth. The purple, given by the saw-dust, is finer than that which is obtained from nut-galls, or the swamp- maple bark, and is highlv permanent. It is not improbable, tKa- 162 the saw-dust of the swamp-maple, would be still better than that of the oak. There is an acid in wood, called the pyrolig-neous, which is much used, when combined with iron, for dying- and printing- of black on cotton. It is highly probable, that when oak, or other saw-dust is boiled, this acid is extracted, and operates in produ- cing- the colour, in addition to the purple obtained as a colouring matter ; for it is well known, that pyroligneate of iron, is the best mordant used in the black dye. ON COVERING THE LISTS OF CLOTH WITH WEBB- ING TO J»REVENT ITS TAKING COLOUR. CLOTH, intended for scarlet, or any other cochineal colour, is ihvaysgirt-webbcd, to prevent the lists from taking the dye, as it would, being heavy and coarse, absorb much of the cochineal. This operation is performed with thick cotton, or linen webbing, which, being doubled to half its breadth, is then wide enough to enclose tlie list when rolled up. The webbing is put round the ]ist, so as to enclose it all, and is sewn on with small twine, pass- ug through the cloth close to the list, and drawn tight over both. The stitches are about one-fifth of an inch apart, when the list is • overed, merely to save cochineal; but in other colours, when it is intended to deceive' the purchasers, by making- them believe the ♦ loth has been wool-dyed, it is sewn on very close, and very even, no thread being permitted to enter the cloth, all of them passing liirough the last shoot of list next to it. Soon as a scarlet cloth is finished colouring, and has been partly cleaned by the streamers, it is put on a slatted scrave, tliat has been covered with a clean ^vhite cloth, and the girt-webbing is taken off. This is performed i>y women, who draw the threads out with hooks. After it is tJ-kcn «fF, both the thread and webbing are well washed and hung up to dry for further use. ]6S ON THE CHOICE OF VESSELS FOR COLOURING SCARLET, AND OTHER COLOURS, AND OF FURNACE-BASKETS AND REELS, &c. SCARLETS may be coloured with safety, in vessels constructed either of brass, copper, or block-tin. When done in brass or copper v^essels, they must be kept very clean, and the liquor must never be permitted to remain in the furnace after a day's colouring is finished. When a furnace is made of block-tin, it will have to be very stout, particularly at the bottom, and, when the fire is drawn, after a day's cooling", the liquor in the furnace will have to be cooled down, and the fire drawn some time before it is emptied, otherwise the bottom of the furnace will be liable to fall down and ruin it. For dying of scarlet, and other bright and delicate colours, they have baskets made to fit the furnace, to prevent the goods from coming in contact with the metal and being soiled. They are useods ; but this must be the result of ignorance, it having been proven, that too great a body of colouring matter injures a black, by making the shade brown, russetty and too heavy. To produce a perfect colour, the copperas and colouring matter require to be used in certain proportions, when less colouring matter is used, a 'arger portion of copperas is necessary, and when more is used, he quantity of copperas must be diminished. The workmanship which I have prescribed for blacking with this receipt, must be observed for all others. When a blacking is finished, the cloth should be about half cool- ed, then divided into ends, and each one folded up and placed a- cross a wooden horse, where it should lie till the following mom* lag to drain, cool, and give time for the iron to oxydize to its maxi- mum, before it be washed; for if cleaned immediately after it comes from the dye, the colour will not be so good as when it has laid twelve or sixteen hours. The sun must not be permitted to shine on the cloth for any length of time between the dying and washing. If there be no shade to put it under, it should be cover- ed with sheets. I hare divided this colour into blue, yellow, red and jet blacks, anci there are innumerable shades of each. To produce these at the will of tliC workman, €a.n only be acquired by long practice. I shall give receipts for each of these, and the dyer who has a know- Jedg-e of the business, can vary the body and hue at his pleasure- 181 Another blue black for tv7enty-eight pounds of cloth. 10 pounds of logwood. 2^ do. of sumac. 1 do. of fustic, i do. of pearl-ash. The wares to boil two hours, run up, stir well, heave in the cloth, and boil it three hours. Let the furnace be now run up, the cloth had out and cooled, then add the following ingredients to the liquor, only previously dissolving them in a bucket without boiling. 5 pounds of copperas. i do. of blue vitriol. When the cloth has been cooled, stir the liquor well, heave in the cloth, and boil gently for four hours, then run up, have it out. throw it, till half cold, and proceed as directed for the last black- ing when finished. Another receipt for a blue black, in which the colouring matter is lessened, and the copperas increased. For boiling six ends of broad cloth weighing about one hundred and sixty pounds, use 30 pounds of logwood. 15 do. of sumac. 3 do of pearl-ash. Let the wares boil two hours, heave in the cloth, and boil two hours and a half; then proceed as for the first blacking. For the first saddening, use 16 pounds of copperas. 12 do. of ground logwood. 6 do. of blue vitriol. Boil two hours, and proceed as for the first blacking. For the second saddening, add 12 pounds of copperas. 4 do. of fustic. Boil one hour, and try a pattern, if not black enough, continue boiling another hour. 16 182 The liquor must be boiled with the ingredients in both of these saddening^, for twenty minutes before the cloth is put into the fur- Dace. It is necessary in all cases where dye wares are added to the liquor in the saddenings, that they should be boiled from twenty to thirty minutes before the cloth is entered, or the colour will be uneyea. TO DYE EIGHT EXDS, OR 220 POUNDS OF CLOTH OF A YELLOW BLACK APPROACHING TOWARDS A JET. For the boiling use, 60 poun3s of logwood. * 16 do. of sumac. 12 do. of fustic. 1 do. of pearl-asli. The wares must boil two hours, the cloth two and a half, cool down, heaye out and cool the cloth. For thejirst saddening use. 20 pounds of copperas. 4 do. of blue vitriol. The ingredients to be dissolved and added without boiling the liquor, and the cloth to boil two hours, then heaye out, &c. as be- fore. For the second saddening put in 25 pounds of copperas. 4 do. of fustic. The ingredients are to be boiled twenty minutes, then heave in the cloth and boil one hour and a half, heave out, cool, kc. Add for the ihird and last saddening, 5 pounds of copperas. 183 10 pounds fustic. The wares to be boiled twenty minutes, and the cloth to jo oBe liour and a half, with boiling gently for half an hour. TO DYE EIGHT ENDS, OR 220 POUNDS OF CLOTH OF A RICH REDDISH BROWN BLACK. For the boiling use. 30 pounds of log-wood- 18 do. of sumac. 12 do. of fustic. 4 do. of argoL 6 do. of madder. 2i do. of verdigris. Let ingredients boil two hours and the cloth run two hours, pro^ ceed as usual. Forjirst saddening use. 22 pounds of copperas; 2 do. of sumac. 2 do. of fustic. Boil the wares twenty minutes, heave in the cloth and boil two hours. For the second and last saddening use, 20 pounds of copperas, 2^ do. of blue vitriol. 2 do. of sumac. 6 do. of madder^ Boil the wares twenty minutes, heave in the clotli and boil it gently till the colour is rich enough, I have before remarked, that when dying wares or verdigris are added in any of the saddenings, the liquor must always boil tiyenty or tbirtv ininntjra before (he qlofh is entered ; but wb^ii 184 onJj copperas and blue vitriol are added, it may boil or not, attLe option of the dyer. When put in without boiling them, they inust be previously dissolred in a bucket, particularly the blue vitriol which is very ditficult of solution. Let me here remark, that in all cases before the cloth is entered into the furnace, the liquor :ust be well stirred with a dye-house rake. TO DTE TWEXTl -EIGHT POU>'DS OF CLOTH A JET BLACK. For the hoiUn^ use, ] pounds of logwood. 2^ do. of smnac. 2i do. of fustic. The wares oug-ht to boil two hours, and the cloth three, beavt uut and cool as before. S pounds oi copperas. i do. of blue vitriol. The iug^redients to be dissolved in a bucket, and added to the liquor witiiout boiling; the cloth to be boiled four hours, run up, heave out, and proceed as directed for the first blackii^. The following' receipt for a jet black, answers better than any other I have ever tried. The body is strong, the colour is of a su- perior hue. and is so perraanen^. that it will wear without c-xangii^ as long as ti»e stoutest cloth will last. I once sold the receipt in England, for this process, for three hundred pounds sterling. For one end -.■, .^.i. weighing- twenty-eight pounds: — 1 pound of ar^ol, (crude tartar.) Cream of Tartar wail answer as well. i do. verdigris: not more than ten oances. Dissolve the verdigris, bv puttin°f it in a backet taf baiiiog: wajLer 185 liie day before using' it. Bringf the furnace to boil, and boil the materials one hour. Heave in the cloth, and boil it two hours., then heave it out, fold it up, and let it lay twelve hours or more, not exceeding" two days. It is then to be washed in a poacher, and a fresh liquor made for colouring it. To colour to advantage with this receipt, there should be two furnaces employed, one for the above preparation liquor, and a se* cond for finishing ; for after one lot has been boiled, if others fol- low it in the same liquor, one-sixth of the above proportion of in- gredients may be saved, and the liquor will not be injured by being kept for months, provided it does not lay more than a week at one time in a cold state. When the cloth has been prepared, as above stated, it has to Ife ^finished in anew liquor, as follows: — 10 pounds of logwood* 4 do. of sumac. i do. of fustic. 1 2 do. of white oak saw dust. Ijct the wares be boiled two hours, the clotli heaved in, and br>il- ed three houi-s. For the first saddening-, use 3 pounds of copperas. Dissolve and put in the copperas, heave in the cloth and boil two hours. For the second saddening, use 2 pounds of copperas. Dissolve (he copperas; heave in the cloth, and boil one Iiouran'd a half. Should any of the colours be too strong in body, use a smaller quantity of logwood, or the same quantity, and less cop- peras. For dying a rich red black, take any of the re<^eipls, excepting those for blue blacks, leave out the fustic, and add in place of it, two pounds of ground barwood, and one of alder bark, for ever^' twenty-six pounds of cloth, dividing these between the saddening?, where there are two, and add it at once* wh^re (here is only ont>.- -IG* 186 Artef blacking^, ^od the cloth has lain across a wooden hor^ fo: eire or fourteen hdors, let it be streamed and scoared, according the directions giren under the bead scouring of cloth. To prerent the colour from being cloody and uneven, the liquor must, in all cases, be lowered down before the cloth is heaved into the furnace, and it dlMiold be rattled over the reel as fast as the broads-man can keep it open for the first quarter of an hour, and the cloth should be kept under the liquor^ on the opposite side, the same space of time. It is also essential, as I have before stated, that the cloth should be kept moving moderately, and opened dor- ii^ the whole time it is ID the furnace. It may not be amiss to repeat the precautionary measure of never crowding the cloth too much in the furnace : the quantity of water for one end should never be less than one hundred and twenty g^ons, and one hun- dred and forty is still better. After blaclfs are scoured, shonld any of them be too brown, or liave i ru^et hue. they may easily be remedied as follows : bring on a furnace of clear water to a blood heat, and add to it as much oil of vitriol as will give to Ihc water a pleasant sour taste, then run ^uvh colours in it, -until they become of tlie hue wanted, with- out raising* the temperature of the liquor. By this simple process, an brown blucks may be made jet, and tlie cloth will handle the A^iuough the receipts 1 have given for black are the best thai England af^brJ. yet I would not recommend the American dyers to ''oflow tlji^m !JT:. licitly. for tf»ere are many articles in this country, at misr'jt be emp'oyed to much advantage. Oak barks, how- ever, ought never to be employed in black dying, for though a good cirfour may l>e made from many of tliero, yet they always wear brown, and will turn of a russet hue in a very short time, particu- !ar1v in the summer season. Let them employ the swamp maple rk -in place of soroac, and the alder in lieu of fustic When varr-p maple bark is used, the quantity of logwood should be dimi- 187 nished, in as much as this bark produces a strong- purple body simi- lar to nut-^alls, for which logwood is a substitute. As a ^uide to those who are but little acquainted with colouring. I will add a receipt for this kind of black which I apprehend should make a g-ood colour. For one end of felt, weig^hing- twenty-eight pounds, for a jet Vilack. Use for the boiling 7 pounds of logwood. 6 do. of swamp maple bark. 2 do. of alder bark, i do. of verdigris. Boil the materials two hours ; heave in the cloth and boil it two hours and a half; takeout and cool as before directed. For tlie first saddening, use 3 pounds of copperas. Heave in the cloth and boil gently two hours ; then heare out ami cool. For the Izht saddening, use 2 pounds of copperas. Heave in and keep at a spring heat for two hours. By a spring beat, the dyer means a gentle bubbling boil, without proceeding to ^^ strong ebullition. Take a pattern off, after the cloth has gone one hour ; scour and match it, should it then be a good black, heave it out, but if the body be not strong enough, continue the saddening anotlier hour. Should not the colour, after having-, gone its full time, have sufficient body, use more logwood, or more copperas, and less of these, should the body be too strong. When an English dyer is desirous of having- a black unusually rich and full bodied, he prepares the material at the season when •walnuts are ripe. He purchases the green hulls from those wha grow the nut, and puts them into large hogsheads, filling tliem with 188 vv^ater so as to corer the hulls. It must be understood, that tiiese hulls, if left in a heap only for a few days after they are taken from the nut, will be spoiled for this purpose, and that when in the casks, they must always be kept covered with water, for if any are per- mitted to lie on the top uncovered, they will soon be injured. A dyer uses them after a black has been coloured, when it has been washed clean in the stocks, but before scouring with earth. For enriching- eight ends, or two hundred and twenty pounds of black eloth, put into a furnace of clean water from eight to sixteen gal- lons of the hulls, with the proper portion of theix liquor, add to these four pounds of alder bark, boil the ingredients two hours, cool down with water, and rake the hulls and bark out of the liquor. — When this has been done, enter tlie cloth, and run it without any additional heat till they are of the desired colour. This will add very much to the body and permanency of the black, and will make the goods handle soft. It is a fact not generally known, that anv colouring matter put on in this way, after a black has been dyed, will increase the body of the colour much more than when the same material has been added in the first process, and in almost every instance it will appear the blacker. I apprehend that the hull of the butter-nut, or white walnut of this country, would answer very well for this purpose, as it affords a rich brown, very similar to the colour given by the hulls of the Eno-lish walnut, and is, as I understand, highly permanent It should be collected when the nut is ripe, and proceeded with as directed for the other. Having given all the information that is necessary for dying of >lack in tlie cloth, we will now proceed to dying it in the wool 189 TO DYE BLACK WOOL. THE furnaces for colouring of wool are constructed and put up in a very different manner from those which are used for clolh dy- ing. They are made after*the same manner as a soap-boiler's fur- nace, with a small metallic bottom, either of iron or copper, and a large wooden head. It is of much greater diameter across the top than where secured io the metal. In England, these furnaces are usually large enough to colour from three to six bundled pounds of wool at one operation ; but as the principal part of them is wood worli, a small quantity may be done when necessary. It is always better, however, to dye large quantities at a time, as three hun- dred or more can be done at the same expense, for wages and fuel, as forty or fifty, and those items always constitute, in cheap co- lours, full one half of the expense attending the dying. It is by doing large quantities that the English dyers and manufacturers have very much the advantage over those ot\ this country ; for in- dependent of the saving in fuel and labour, the larger the quantiiy done at onetime, the less will be the proportion of dying wares used, in producing any given colour. The wood work of wool fur- naces is bound with stout iron hoops, three inches wide, after the same manner as described for the woad vat. The wooden staves must be as stout as those for the vat, and one of the iron hoops driv- en close to the top, and well rivetted on, as there Wiii be a great strain on that part during the working. The tools used to work wool are a rake and a stang. The rake has a wooden handle, long enough for the workman to stand on one side of the furnace, and to throw it to the side opposite to him? without stooping over the furnace liquor — ^the handle is made some- what stouter than those used by hay-makers ; for the purpose of raking, iron prongs are placed in it at one end, dropping down from the end of the handle about nine inches and spreading at the points to six inches. An iron ring is put on the handle, where the shaft of the prong enters, to prevent the wood from spitting. A stang 190 is a round and smooth wooden lerer, about three inches diameter, when intended for a lar^ fomac-e, and long enough to reach to the bottom of the furnace, and to extend abore the top abant four or fire leet. The following- receipt is for a blackywhere the tvoo] was previ- oafeij dred a middling blue in the woad vat, and is for forty -one pcNindsof scoured wool. When black wdol is dyed in this way, the C(4oar nerer changes by wearing, but will look briglit, full Ix^died, and of a fine jtet black, until the garment is worn out. Woad the wool to the blue wanted, and wash it well, then boi! tl?e dye wares in the faroace in bags. The bags used for this purpcjse are very open in the texture, and coarse, but strong, and :ijej should be made to hold double the quantity of dye- wares in- tended for an operation ; for when a bag is crowded, the liquor can- not penetrate so as to extract all the colouring matter of the woods contained in them. When the furnaces are large, and great quan- tities are intended to be coloured at each operation, at lej^t four >ucb ba^ should be provided for each furnace. Receipt for forty-one pounds of black wool. 25 pounds of logwood. 7 do. of maple bark. 6 do. of fustic. Boil these in bag* for four hours, take out the bags, run np the furnace with cold water, and heave in the wool, handle it well for Lalf an hour, and boil it three hours. It will be necessary to ex- plain what is meant by handling of wool in the furnace. I have before described the rake and stang, the tools with which this is performed. The wool must in all cases be completely scoured, and well washed, before it is coloured, and it is essential to have it in a moist state when entered in the furnace. Before the wool is put in. the liquor must be cooled down with cold water to about 170" Fahrenheit, then stir it well with a dye-house rake, and throw in fi>€ wp9l. Wlnle one persoa is throwing in, another is emplove^ * 191 to push it under the liquor with a stick ; when the whole is in and under the liquor, take the rake and draw all the wool from that side of the furnace opposite to the workman, to that where he stands, then thrust tlie long- lever or stang- down to the bottom of the furnace, on the same side, forcing- the wool down with it, when the stang- approaches the bottom, thrust it towards the opposite side, along the bottom, and bring- up all the wool to the surface, let the stang be now drawn towards the workman, one or two feet, according to the size of the furnace, which acts as a fulcrum to the lever, and with the weight of the body suspended on the end, lift up the wool above the liquor, and by a jerk and a twist of the stang shal^e the wool abroad on the surface of the liquor. Let it be now raked over again and proceed as before. These directions must be kept in view, and the operations pursued in every instance where wool is to be dyed in the furnace, for, if neglected, the co* lour will be uneven. It will be seen that half an hour is prescribed for working the the wool after it has been heaved into the liquor — by the time tJiis has been performed, the liquor will begin to boil, and must be kept boiling slowly all the time prescribed without any other handling-. The same process will have to be pursued for all wool colours that are dyed in the furnace, therefore, I need not repeat these direc- tions for any receipt that may hereafter be given, only mentioning the time of boiling, handling, &c. When the wool has gone the time prescribed, it has to be sad- dened with the following materials : 2i pounds of copperas, Hh do. of alum. Handle well for half an hour, then boil one hour, and let lie all night. The ingredients used in the saddening must be dissolved in a bucket of the liquor before the time of using them, and the liquor in the furnace cooled down with water as low as convenient, before any of the saddening compound is added. When this has been done, one person should be actively employed handling the wool. 192 while anotlier strews the saddening liquor over the surfacp of the furnace, in small quantities at a time, permitting one quantity to be mixed thoroughly with the wool before another is added, admi- nistering it at reg^ular progressive periods, till the whole of the sad- dening solution has been added, then continue to handle afterwards for the space of ten or fifteen minutes. Receipt for colouring seventj-five pounds of wool for a black mix- ture. This proved a very good colour, and was permanent. It must be understood that the quantity of dye wares prescribed are always for clean wool, as an English dyer never attempts to colour it in any other state. 23 pounds of Ic^wood. 2 do. of blue vitriol, or 1 i of verdigris. Proceed as directed for the first receipt in the boiling of wares and wool, boil tiie wool three hours and let lie all night. Receipt for eighty pounds of wool for a black mixture. 28 pounds of logwood. 4 do. of alder bark. 2 do. of fustic. i do. of potash. Boil the wares in bags four hours, take the bags out, run up the liquor, heave iu the wool, handle forty minutes, and boil three hours — then strew over 6 pounds of copperas. 2 do. of blue vitriol. Handle till colour is even, boil one hour, and let it lay all night. Receipt ^r colouring a raven black for a mixture or for a wool colour. First woad two hundred pounds of wool of a light blue, then boil in bags thirty pounds of logwood for four hoars, heave in the wool as before, and handle one hour, as it must be that time before the liquor comes to boil — then strew thirty pounds alum over it, ban- 193 die and boil two hours, and let it lie all night. Wash the wool on the following- morning, and bring on a fresh liquor, in which boil fifty pounds of logwood for three hours, and let it lie all night. Wash the wool on the following morning, and bring on a fresh liquor, in which boil fifty pounds of logwood for three hours, heave in the wool, and let it be four hours coming up to a boil, then boil a quarter of an hour, cool down and let lie all night. It should be handled for the first two hours. This colour will be a rich bliie black, or what is called a raven, being the hue of the wing of thit bird. TO DYE BLACK ON COTTON. I SHALL proceed to give three Manchester receipts for dying of cotton on black. These receipts were obtained from that town a few years since, and I have received fifteen dollars for one of them, after permitting the person to try it before he paid the money. I have never tried any of them myself, but as they come from a first rate dyer, who freely offered them without fee or reward, I have full confidence of their being exactly such as were used by himself. The cotton has first to be dried a light blue, in the usual cotton blue vat, and then washed. For each pound of cotton to be dyed, boil four ounces of sumac, and a double handful of logwood chips, which has been boiled before for other colours ; when these are boiled, take the clear liquor and add to it half a pint of urine, turn in the cotton,, handle well, and let it lie all night. Take it out in the morning, dissolve for each pound of cotton half an ounce of copperas, turn the cotton into this liquor, and work it well for ten m'nutes, repeating the same ten or twelve times, wring out and wash well — put another half pint of urine into the sumac and log- wood l.quor, turn the cotton again into this, for fifteen or twenty minutes, handling it now and then — dissolve another half ounce of 17 194 copperas, and add it to the former copperas liquor, turn in the cot- ton, and repeat as before, wring- out and wash well. Boil for every pound of cotton, twelve ounces of logwood chips for half an hour, take off the clear liquor, and add half & pint of urine for each pound of logwood, turn in the cotton for half an hour at the usual heat, work it well, raise it out, and leave it to drain upon a pin — dissolve for each pound of cotton, twelve ounces of copperas, put it into the log-wood liquor, stir well, and turn in the cotton for half an hour, work it well, wring out and well wash — boil the first su- mac and logwood liquor again for half an hour, put in a handful o* ground black oak bark for each pound of cotton, and turn it in at the usual heat — dissolve for each pound of cotton, two ounces of copperas, pour it into the last liquor, stir well and turn in the cot- ton for twenty minutes — wring out, wash, dry, and it is finished. SECOND RECEIPT FOR DYING BLACK ON COTTON. BEFORE giving this receipt, it will be necessary to give direc- tions how to prepare the acetite of iron and the pyroligneate, to which I shall add the pyroligneate of copper, as each of these com- pounds will be prescribed in dying the different colours on cotton and silk. To make the pyroligneate of iron, dissolve four pounds of cop- peras in twenty pounds, or as many pints of rain water, and filter it — then dissolve four pounds of pot-ash in twelve pounds of rain water, and filter this also on another filter, mix the two liquids together, expose the mixture to the air, and when by the exposure,' it has attained a deep red colour, then pour the whole on a linen filter ; when the water has passed through, there will remain on the filter a red oxyde of iron which must be washed with much water till it has no taste of §alt^ — this washing is done on the filter, and when completed, place the red oxyde of iron on a clean board un- til it is dry, and has attained its maximum of oxydizement, then 195 place tLe oxyde and triturate, or rub it in a marble mortar, pour oq it as much pjroligneous acid as will dissolve it, and filter again. The pyrolig-neate of copper is made as follows : take one pound of blue vitriol, dissolve it in six pounds of rain water, then dissolve one pound of pearl-ash in three pounds of rain water, mix the two, put it on the filter, wash it, and dissolve in the pyroligneous acid, as directed, for the oxyde of iron. When the pyrolig-neate of iron and copper are wanted in combination, take three parts of the oxyde of iron as it remains on the filter, after it is dr} , and of the oxyde of copper in the same state, triturate them in a marble raw- tar, pour on them as much pyrolignic acid as will dissolve them, and filter the whole. These mordants are much used, either sepa- rately or combined, for dying of silk and cotton. The pyroligneous acid, as the term denotes, is an acid extracted* from woad by distillation. The purest acid of this kind, is very expensive, there being much trouble and expense incurred in se- parating all the empyreumatic oil from it ; but that whicFi is com- monly used for the purpose of dying, need not be very pure — all that is necessary is to have it so clean from the oil that none of it shall adhere to the goods. Common pyroligneate of iron is made after a more direct man- ner than that which I have before described. The acid is put into a large iron-bound cask, to which is added old iron hoops, the dust which falls from the stones in grinding edge-tools, or fine turnings of iron : and the liquor is left to stand open a great length of time, the longer the better. The pyroligneous acid, in its crude state, as it is collected from the still, will dissolve double the quantity of iron that will be taken into sofution by the strongest vinegar. The most ready and direct ^way of making the solution is by boiling iron filings, turnings of iron, or old iron hoops, in this acid, in a cast iron furnace, for three or four hours. Some little of the acid will evaporate, but the 196 strength of the compound \rill be much increased. It must be re. marked, that the iron should be free from oil, and as much rusted (oxydized) before it is put into the acid, as possible. One quart of this concentrated solution will produce effects nearly equal to four of the common acetite irhich I shall presently describe. The pyroli^eous acid is now made in this country by the white lead manufacturers, and is offered by the barrel at one shilling-, New-York currency, per g-allon, which is about the same price as cider vinegar. Independent of the property which this acid possesses, of dissolr- jDg a much greater quantity of iron than strong vinegar, it has combined with it a considerable portion of the gallic acid, that can- not be discovered by neutralizing it with an alkali; but which greatly assists its colouring property by turning the red oxyd of iron to a dense black oxyd. This solution, in all colouring for a black dye, is far preferable to copperas, particularly when used on cotton, silk, or hair, and independent of its superiority as a dye, it leaves the goods in a much softer state than when copperas is used, and it also appears to impart a permanency which the other never gives. The common acetite of iron is made by putting strong cider or wine vinegar into a vessel, and adding iron the same as before. In many dye-houses in Europe, thej keep large vats,holding one or two thousand gallons each, in which they make this preparation, and some of them are not used out till they are more than one hun- dred years old, and the older they are, the more completely will the liquor produce the desired effect. For some particular pur- poses, they add alder bark, &c. to these liquors. We will now proceed to the second receipt for dying of black on cotton. 197 Dip the cotton in four quarts of the common acetite of iron, or in two of the pyrolig-neate made by a cold , solution to each pound of cotton, let it lie all night, in the morning wring it out and dry, and afterwards wash it well. Boil in a copper vessel four ounces of sumac, eight ounces of umbro madder, and two ounces of log- wood for each pound of cotton — boil the sumac and logwood to- gether for one hour, and empty the clear liquor into anotlier fur" nace into this liquor, put the madder and drive on the fire till it just boils, then draw the fire, and when the liquor is milk warm, enter the cotton as in the blue vat, bring the liquor to a boiling heat in one hour and a half, but not to boil out, let it lie at that heat for fifteen minutes, then draw the fire, place the cotton hollow and straight, and let it lay so for one or two hours, then raise it out of the liquors and wring gently, shaking the madder well out of it — take it out one string at a time, wash clean from the mad- der, wring evenly and dry. In the summer, dry it under a shade, and in the winter in a stove. The third and last receipt for cotton, is much cheaper, but not so permanent, nor does it make so fine a colour as the others. Boil a sufficient quantity of sumac for half an hour, strain the liquor, into which enter the goods, and work well for half an hours wring out, dip it in water and urine, and then rinse it — dissolve copperas in water, into which enter the goods, and handle them rapidly for half an hour, then wring them out and enter them into pure lime water. Boil logwood in water for an hour, and strain it through a cloth, enter the goods in this and work till it be of the colour wanted. It must then be exposed to the air to dry. If dark enough, wash it, and re-dry it ; if not dark enough, give it another dip through the same materials. Cotton, which will not take up more than a given quantity of colouring matter at one operation, will, after dying, take up a second portion ; and when- ever a strong rich colour is wanted on cotton, it is better to give it one portion, then to dry and wash, wben it will take a second verj 17* 198 readily. By repeating the operalioiis any body of colour may be obtaioed. TO DYE BLACK OX SILK. TAKE any quantity of raUineux, boil them in a copper, strain the liquor into a back of such a heat as will not interfere with the resin of the silk — put the silk into this liquor for three days, turn- ing- it once a day, wash out and stick up to drain. Bring on a ket- tle full of clean water to a boiling heat, put into it a great quantity of copperas, with a small portion of logwood and alder bark liquor? gire the silk ibur wets in this liquor boiling hot, wring out ov^er the kettle, hang up and dry in a stove. It may be scrooped with iime-juice ; should it feel harsh, beat it well with fullers' earth on a smooth stone, then wash it clean, wring as dry as possible, and hang it in a store to dry. Vallineux is the cups and stalks on which the acorns grow of some peculiar oak ; it is imported largely into England for the pur- pose of dying, and for tanning some kinds of leather. I once sold tius receipt in Rhode Island, on condition of its producing a good colour, in which I substituted a strong decoction of sumac and ;'3wamp maple bark, in lieu of the vallineux, and the substitute answered so good a purpose, that the dyer called soon afterwards and paid the money, acknowledging that it made an excellent "'^lour. The silk died by this receipt, was the raw article in skeins, which alwa}^ contain a considerable portion of natural resin that fltiast not be disturbed by the heat of the liquor : hence the reason of the precaution used in the receipt. It will be understood, that hen the gum is mentioned in any other receipt, it has reference this explanation. 199 The alder bark liquor, mentioned in the receipt, is made as follows ; take any quantity of pyroligneous acid, fill casks with it of one hundred gallons, each two-thirds full, into each of which^ put two bushels of chipped alder bark, and a large quantity of old i^iisty iron hoops, turnings of iron, or of the dust of iron that falls off in grinding of edge tools ; the latter is mixed with a part of the stone, which will by no means injure the compound. The older this preparation is, the more completely will it answer the purpose. For a large well established concern, it is usual to sink the casks in the ground on a bottom of well puddled clay, and claying them well up to the top ; over each cask is placed a cover with holes bored through them. These are used to prevent accident, at the same time they give free access for the atmospheric air to operate on the liquor, this being essential to the proper oxydizemeni of the iron. Many of the colours in silk dying, are scrooped with lime-juice>, which is done after the colour has been dyed. To do this, some lime-juice is put into a tub of clean water, the coloured silk is im- mersed in it, and a few turns given, when it is wrung out and dried. This is done for the purpose of making the colours clear and bright, and in black for taking off any russet hue that may have been left by the colouring. This remark will be kept in view whenever scrooping is mentioned in other receipts. TO DYE BLUE. I SHALL begin with the woad vat. Let the reader refer to what has been said under the general head of dying, relative to setting of vats, and he will there see an account of the manner of erecting of the cold, the fire and the steam vats, also directions for manufacturing of woad. It may be useful to the dyer to know how to measure the con- tents in gallons of a blue vat, or of any other conical or cylindri= 200 cal vessel ; for it will be perceived, in the course of the folloiring' instructions, that the quantity of material must always be nearly in a given ratio to the contents of the vessel employed. When a vat is cylindrical, that is, when the diameter of the lenglh, from top to bottom, is the same, multiply the diameter in inches by itself, and cut off the right hand figure, and the remain- ing figures express the ale gallons in a yard length of that cylin- der, near enough for every practical purpose, it giving only one gallon in three hundred and seventy-nine too little. When a co- nical vessel has to be measured, that is, a vessel that is larger at one end than the other, and regularly widening from the smallest end to the largest, take the mean diameter, reduce that to inches, and proceed, as described, for the cylindrical vessel. V As an example of this rule, vre will reduce the English and French vats, before described, la their contents in ale gallons. An English woad vat is there stated to be seven feet six inches deep, the same in diameter across the bottom, and six feet on the top, the mean diameter will be six feet nine inches taken at the centre. This reduced according to the rule, will stand thus, S14~S1=656,1 , gives six hundred and fifty-six beer gallons in three feet of the vats depth — now the vat being seven feet six inches deep, or two yards and a half, we multiply 6564-2^=1640 gal- ons as the contents of the vat. The French vat is said by Mr. Cooper to be nine feet deep by five feet nine inches over 69-|-69==476, 1-1-3=1 428 gallons. Most practical dyers, without measuring, would consider the French vat as likely to hold more than the English, although its contents are one-eighth less. This proves, how necessary it is to ascertain the contents, before a vat is worked, for were the same materials to be used in both of these, one of them would be too strong, when the other would have only its proper quantity. It also shows, that it is necessary when re- ceipts are given for woad dying, that the contents of the vessel should be given with it, otherwise an artist ignorant of the busi- ness, might fail for want of being put in possession of this vfrv simple fact. 201 An English vat of the size described, is set with five times one hundred and tw'elve pounds of the best woad, five pounds of um- bro madder, one peck of Cornell and bran, half of each, the refuse of wheat, four pounds of copperas, and a quarter of a peck of dry slacked lime. Before we proceed, it will be necessary to g-ive directions for preparing the lime, as the success of the dyer will very much depend on having this article properly prepared. For two English vats, it will be necessary to prepare half a bar- rel at one time. The lime must be such as has been lately taken from the kiln, for no part of it should be air slacked, as that which has fallen by absorbing moisture from the atmosphere, will be re- carbonated, and produce no^effect upon the vat hquor. Take the new lime, put it on a clean* stone floor, and pour sufficient water over it from a watering- pot, to make it fall into a fine dry powder, but not enough to make the mass wet when fallen. When enough watered, put it up mto a close heap ; throw a wool bag over it, and leave it till the following mornmg. The heap has then to be opened, and the stones, if any there, are taken out of it. It must now be put into a box having a close hd and left for use. Care must be taken to nave the box, in which the lime is placea, as air tight as possible. I have directed the lime to be slacked on a stone floor to prevent accidents by fire, for when lime is slacked on wood floors, it will sometimes set them on fire, as I once experi- ,enced. The woad will have to be chopped«nto small lumps with a spade, and thrown into the vat before the liquor lo piu m; let the madder be broken into small pieces, and the L an or lime thrown upon upon them. When the materials are in, .t should be filled up with water that has boiled and cooled dowu to doout 195° Fhn. from a furnace, and the contents kept stirred ali tne iime it is being filled. When the vat is full to within iour or Qv3 inches of the top, give it a good stirring for half an hour, and then cover down close. A dye-house bucket should hold four gaii.jt»3, and while the vat is stirring after it has been filled, put in one bucket of well ground 202 indigo, containing fifteen pounds of that article. The vat should be set about four or fire o'clock in the afternoon, and be attended and stirred again at nine o'clock the same eveniog, bj this time, if every thing goes on regular, the fermentation will so far have progressed, that, when a small portion of the liquor is let run from either, a scoop or any tin vessel between the person viewing it and the light, it will appear of a daik bottle gieen. When wel^ stirred, let it be covered down, and if the weather should be cold, throw some mats or wool bag« over the covers to keep in the heat, to prevent its cooling too low before the liquor comes properly to work. The person who manages the vat, must attend at five o'clock the following morning, let them take off both covers and plunge the rake into the vat, so as to bring some ol the air that is cai-ried down by it to the surface, wKen a part of the sediment of the vat will rise with the bubbles If the fermentation has pro- gressed, as it usually does, the air biiooies will appear of a fine blue, and a number of copoer scales will float on the surface of the liquor. Should these appearances take place, and the liquor, when viewed by transmitted light, be of a dark olive green, put ' into it another bucket of ground indigo and a quarter of a peck or the slacked lime, stir the liquor for twenty minutes, and cover down close. The heat of the vat should now be at about 140* Fh. and if it has lowered down below 135*^. and it be a fire vat, a fire must be applied to raise and keep it at the latter heat. Two hours after this stirring, it must be stirred again, when, if the fermenta- tion is found to have gone on in regular progression, the liquor will be of a brighter olive than in the morning, the bubbles will be of a licher purple, and the surface more generally covered with copper coloured scales: should these symptoms make their ap- peamnce, add another quarter peck of lime, stir for ten minutes* and cover down close as before. The liquor must now be stirred every two hours, and if the appearances continue to improve, a quarter of a peck of lime will have to be added at each stirring, until there have been given from eight to ten quarterns including the one that was pnt in when the vat was first set. By the time eight has been added, the liquor will look very rich in the bead. 203 the bubbles will rise of all sizes, from the bulk of an egg to that of a small hazle-nut, and none of them will break so as to disappear; but many of them will collapse, and as thej fall tog-ether, will ap- pear of a rich smalt colour, coaled with a fat looking- skin. A larg-e quantity of bubbles ivill have risen by this time, which lay- ing on tlie surface in a compact mass will look rich, and the great- er part will have passed from a blue to a copper colour. The in- dig-o now when raked up, will show in the liquor in clouds, its ap- pearance will be a rich yellow olive clouded with indig-o. When the vat assumes all these appearances, it is said to be in fine con- dition, and every thing will have gone on in regular order; but as it often happens, that a vat does not come on in a regular way, the vat-man must be attentive to appearances, when he stirs the first in morning after setting. If the bubbles and head is at that time weak and watery, and the last that rise should not show any ap- pearance of blue, and the liquor shows no copper scales on the surface, and appears of the same colour as when stirred the even- ing before, something must be added to force the fermentation, and nothing will answer the purpose better than a liquor made from boiling together bran, malt, hops, and madder. This liquor, which is called swill, should be prepared the same day the vat is set, by putting into a copper furnace of one hundred and fifty gallons, two pecks of bran, one peck of ground malt, four pounds of mad- der, and one pound of hops. The furnace having been previously two-thirds filled with water, bring it to a boil, and, when near boil- ing, break and rake it in ; a bucket or two of cold water should be kept near the furnace to throw in when necessary, to prevent the liquor from overflowing, which it is very apt to do when it begins to boil. When the liquor has boiled from thirty to forty minutes, draw the fire and run the furnace up with cold water, the sedi- ment will soon settle and leave the liquor clear on the top. Should not the fermentation have come on strong enough when the vat is stirred in the morning, add one bucket of swill without giving it any lime, and cover it down close ; in two hours afterwards stir again, and, if 'he appearances warrant it, proceed as first directed ; but should these be still unfavourable, add two buckets of swill 204 at the second stirring, cover down and repeat until the appear- ances become favourable so as to proceed with the liming. It will seldom happen that a vat is delayed in coming to work unless the fermentative quality of the woad has been injured in making. I have directed that from eight to ten quarter pecks of dry slack- ed lime be used when a vat is set with five hundred weight of woad ; but as the quantity required, will altogether depend on the strength of the woad, as well as on that of the lime, there can be no ab- solute rule given. I have found, however, that the Rhode Island lime is nearly of equal strength with the Enghsh Cromwell, being that which is used for this purpose in the west of England, and I would recommend those who attempt the woad vat to use that lime, provided they should follow these directions. There is probably no article more uncertain in its strength and quality, than woad. The principal object to be attended to in the purchase of woad, is to procure it of the strongest kind, and to take care that the supply be uniformly of the same strength ; for any considerable variation in this particular, will prove very dis- astrous to the operator, however skilful he may be in his pro- fession, and will be altogether ruinous to a young beginner. It is very rare to see even a fair sample of woad in this market ; for that which have been imported, have generally been such as was no' saleable in England. I lately imported some of the best kind, such as I formerly used there, and such as my brothers now use, from whom I obtained it. To encourage the consumption, I was induced to offer it at fourteen cents per pound, being six cents lower than it was ever before sold in this country. As soon as an opportunity offers, I shall induce some agriculturist to undertake its manufacture. I must request those who are interested in the consumption of woad, tO io>!i b^ck, and read attenewed by adding twelre pounds of indigo, fifty-six pounds of woad, three pounds of madder, and one gallon of Cornell, the heat being brought up to ISO*' Fh. before the ingredients are added. The rat to be well stirred after the ingredients are put in, and again at nine o'clock the same evening, also tliree or foiir times during the following day ; at the last stirring, if the state of the vat should not require it sooner, add two quarter pecks of lime, iilso two after the first days working, and one after the second days. These directions are to be foDowed during every renewal to long as woad is addend, but afterwards when only indigo and fer- ments are put in, one quarter peck after renewing, one quarter the first night after working, and half a one the second night, will l>e suScieiAt. When neither indigo nor woad is put in, tliat is, while the v^t is working down, a still Einaller quantity is requisite. 211 When cloth has to be coloured iu the woad va(. it is first tc he well scoured with fullers^ earth, and then boiled with one and a half pound of cutbear for each end of twenty yards for one liour. The liquor being- cdolcd down, the cloth is to be wound up. on the reel and left to drain ; the workmen then throws it on a hand-bar- row, and carries it to the vat on which they lay the barrow, the cloth is lifted bj' the men into ihe liquor, one fold at a time, open and square, and a third person takes it in with two lig'ht sticks. In doing- this, he must be careful not to let any air go down with the cloth. When the whole is taken in, it lies on the cross at one side of the vat, and the person who took it in, works it from side to side with a pair of hawks during thirty or fifty minutes, accord- ing- to the deptii of the colour wauted, and the strength of the vat. The hawks are made of iron, with sockets, which are placed in wootlen handles about eig-hteen inches long-. At the end of the sockets are iron rowels about the size of a cent, and nearly as thick, the rowels are notched, and with these the cloth is worked backwards and forwards. It is necessary to be very particular during the work that no air be admitted under the cloth, for when this occurs, it will leave light-coloured spots on it. The hawlser must have considerable practice to perform this work with perfect safety. It often occurs in England, that cloth is dyed in the flannel be- fore it is fulled. When this is done, it must be well scoured in fullers^ earth, after it has been boiled and the lists covered with webbing, and then worked in the vat after the same manner as the cloth. When it has been coloured, it is well washed, scoured in fullers' earth, and the webbing taken off. It is now fit for fulling. When fulled and cut to the furnace, the colour is made up to pat- tern in the vat, without covering the lists with webbing. If yel- low list has been employed, its colour will be a lively green when finished, and it would require a good judg^c to distinguish the cloth from wool dved. 212 RECEIPTS FOR DYING BLUE IX THE FURx\ACE. THIS is often done for very common purposes, but never on any thing like fine goods. The following is tlie best receipt I have known for dying blue in the furnace, it is intended for twenty- eight pounds of stuff. Use 3 pounds of alum. 2 do. of cream of tartar. 2 do. of muriate of tin, (tin dissolved in spirits of salt.} 2h do. of logwood. Boil the wares one hour ; heave in the cloth, and boil it one hour. "When this has been done, throw away two-thirds of the liquor, and fill up with water — ^bring the furnace to a boil, and put into it one pound and three-quarters of chemick ; let the liquor boil after the chemick is in fourteen njinutes, cool down, enter the goods, and let them boil till of the colour wanted. This colour was of a beautiful dark blue, and stood exposure to the weather for more than a month before any sensible change took place, but in another month, some parts of it were changed to a dirty brown. A blue may be made with logwood, by previously boiling the frooUens, to be dyed, in copperas and blue vitriol ; but this is so wretched a colour, and so very fugitive, that it would be unwor- thy of a place in a work professing to give instructions for dying of cloth. The process may be found in almost all the works on small dying. Receipts for colouring a full navy blue, for mixtures, for sattinet, or other coarse work. It is for eighty pounds of scoured wool. For the boiling use. 12 pounds of alum. 3^ do. of argol. Boil these one hour, -cool down, heave in the wool, and boil two 213 iiours and a half; let it lie in all night. Prepare a fresh liquor, in i which boil 18 pounds uf logwood. 5 do. of peachvrood (nicaragua.) Boil the wares two hours, tlien the goods two and a half, and let it lie all night, wash. &c. TO DYE BLUE ON COTTON. I NEED not say much on this subject, as the vat for dying blue on cotton, is very well known in this country. A vat of one hundred gallons is filled with soft water, into which put four pounds of the best indigo well ground ; to each pound of indigo add two pounds of green copperas, and two and a half pounds of diT slacked lime. Add the ingredients in succession, as they have been mentioned, stir them together for half an hour and cover down, then stir frequently, and on the second or third day it wiil be fit for use ; some persons add a little pot-ash, about half a pound to the quantity mentioned, but most dyers leave it out. TO DYE BLUE ON SILK. TO prepare the silk for receiving the dye, take twenty pounds of silk and boil it in a liquor with seven pounds of white soap, until the silk becomes wliite. Stick up, make a lather of warm soap liquor that is blued with indigo, give it a few turns in this, wring out, dry, and stick up. There should be three hanks on each string, and two striugs ?re sufficient for one s<^ick. It is now fit for dying, which raust be done in the ash-vat to the pattern want~ ed. 211 TO DYE SILK A SAPPHIRE BLUE. WASH the silk out of the suds after the boiliogr process last des. cribed, pump up a bath with cold spring water, put into it a ladle of alum liquor, (being from four to &ye quarts,) prepare half a pint of sulphate of indigo, or what is usually called chemick, of which add to the water as much as may be wanted to produce the intend- ed colour, and as the silk will be of the colour of the liquor, there will be no difficulty in the operation. Colours maybe died in this way from a pale to a dark sky blue. TO DYE SILK A MAZARINE BLLT:. FOR this colour the silk mu?t be prepared by boiling it in black soap; wash out of the suds and siick up. The colour has to be filled up with cutbear. Make a strong decocrion of this by tnjiliug it one hour, and strain the clear liquor through a siere into a back. The silk has to be well worked in the cutbear liquor for a conside- rable time: wring out. head it oif in seven or eight knots, and heave it into the blue vat till of the colour wanted, ^^'ring out, well-wash, run it through a strong soap lather, wring out and dry* TO MAKE SOAP LEES FOR PRODUCING THE LATHER. TAKE lumps of lime that is strong and has been recently taken from the kiln ; put a quantity into a lage butt, pour on boiling wa- ter, stir well and let it stand a week. IVIake use of this liquor to produce the lather with soap that is used for finishing the silk. It must always be used cold. Wherever directions are given for using a lather, after silk is dyed, it always refers to tbat which i& here mentioned. ki5 RECEIPTS FOR COLOURING OF RED. MADDER reds are usually done on woollens after they have been fulled, as the soap used in fulling changes the colour of the red. — The cloths dyed madder red are mostly of a coarse quality, such as flannels, long baize, mocks for embossing, and army cloths for common soldiers. I shall give two receipts, one for a flannel, and another for a baize weighing fifty-seven pounds, and it will be easy for those who wish to dye red to add or reduce from the receipts according to the weight of the material they may want to colour. Doctor Cooper asserts?, p. 156, that " the solutions of tin give but dead colours with madder." This assertion of the Doctor's is very strange, for no madder red is ever dyed in England without the cloth being prepared with more or less of the solution of^tin, and it is well known that the more is used in moderation, the better the colour will be. It is true the tin liquor is not used in the same liquor with the madder, but unless the cloth is prepared with this material before dying, the colour will not be a bright red, but Tather of a brick colour. FOR DYING A FLANNEL RED. FOR each one, use in the boiling or preparation, 3 pounds of alum. 1 do. of argol, or tartar. ^ do. of tin liquor. The ingredients are put into the water when it is boiling, and the goods are boiled two hour and a half; when taken out they should be thrown until they are as cool as is pleasant to the hands ; they are then to be thrown into narrow folds, are rolled up close togeth- er, then wraped up in a thick coarse cloth, and left three or four 216 davs, or until they become quite sour to the taste and have a sour smell. A fresh liquor must be brought on in which the goods are to be finished. When the water is near boiling, a gallon or two of bran are to be thrown in, which is to be scummed otf just as it be- gins to boil. When the water is scummed clean, the heat must be lowered down to about 130° Fh. Let the madder now be put in and well stirred through the liquor, then the cloth must be rapidly entered and kept briskly turned over thie reel and well opened all the time it is working. For each flannel of twelve pounds weight, use five pounds of the best crop madder. Soon as the cloth is in the furnace, put on the fire and bring the liquor to a spring heat in two hours, or about SO^'^ Fh., then draw the fire and let the liquor cool down again for half an hour or more, when the colour will be finished. If the red should prove too yellow, put a small quantity of urine into the liquor, run the cloth again for ten or fifteen mi- nutes, and it will be red enough. When the cloth is taken out of the furnace rinse it well in clear water till clean, and dry it in the tenters as soon afterwards as possible. TO DYE A RED ON A LONG BAIZE WEIGHING FROM FIFTY TO SIXTY POUNDS. For boiling use. 10 pounds of alum. 3i do. of fine argol. 3 do. of tin liquor. Boil the ingredients, as before directed, then the cloth during two hours and a half, wrap up and scour as before. For finishing, use twenty -five pounds of the best crop madder, and proceed as for fianoels. 217 Receipt for a maMer red for twenty yards of cloth, in which none of the tin liquor is used. These colours are of a dark rich red, but do not approach as near to the scarlet as either of %. others. For the lolling, use 4 pounds of alum. 6 ounces of cream of tartar. Boil the wares as for the reds, run up, heave in the cloth, and boil it for two hours and a half— wrap them up, and let lay to sour. For finishing, use to to each yard nine ounces of the best crop madder in a fresh liquor. The cloth should be had in at a blood heat, and well reeled for six hours : by this time the liquor should just break out to a spring heat, the fire to be then drawn, and the cloth to run half an hour afterwards. Proceed as for the other reds. Those who attempt to dye red on woollen must take care not to let the madder liquor boil, as the yellow of the madder will becomie fixed on the goods, and spoil the colour. TO DYE RED ON COTTON. IT is to be understood, that in the receipts I obtained from Man^ Chester, for dying of cotton, there will usually be two given for pro- ducing each colour-the first will be for the best and most perma- nent colour, and the second, for such as are common and cheap. Receipt to dye a fine and permanent red on cotton, in which there are five different processes , First process. After the cotton has been well boiled and wash- ed, dry, and divide it into handfuls of half a pound each; tie a 19 218 uuu eacn parcel loosely, so as to leave room for the dye ^ - . .rate under the string's. For each pound of cotton, take four onnces of well pounded nut-galls, boil them half an hour, or until the g^lls are soft, and for every pound of cotton, add five quarts of water. Take five quarts of this liquor, into which dip a pound of cotton, until thoroughly soaked, repeat the operation three times, then put the cotton into another tub, and pour the gal^ liquor on it — proceed in the same way with every pound of cotton, until all is done — let the whole lie till next morning. Then wring out evenly, so that the hanks may be equally pressed in all parts, then dry it- Warm the gall liquor, proceed as before, and let the cotton lie in another night, wring as directed, after the first galling, and dry. Second process. To every pound of cotton, dissolve half a pound of fine pounded alum in five quarts of water, in a copper pan. "When the alum is dissolved, add to everj* pound of it two ounces of pearl-ash — proceed in soaking and drying the cotton twice, as directed for galling ; with this difference, that it lie in the alum liquor four or five days. Before maddering, put one pound and a half on each stick, wash it quite clean in running water, and \vring welL Pracesss the third. Take a tub large enough to wash the cot- ton in, fill it with warm water, and dissolve in it one ounce of pearl-ash for every pound of cotton, turn the cotton in as you would the yam in the blue vat, work it in the liquor for fifteen minutes, wring out evenly, and it will be ready for the following process. Process the fourth. Take a broad copper pan, lar^e enough to hold for every pound of cotton, twelve quarts of water, put into Uiis liquor one pound of the best crop madder for each pound of cotton, fill the pan within seven of eight inches of the top^whea the madder is in, break the scum on the top, place the cotton on sticks, as before directed, and when the water is milk-warm, turn 219 ihe cotton in as in the blue vat — bring the liquor to a boiling heat in one hour and a half, but not to boil out — let it lie at that heat for fifteen minutes, then draw the fire, place the cotton hollo vr and straight, and let it lie so for an hour or more — then raise it out of the liquor and wring gently, shaking the madder well out of it, one string at a time — wash clean from the madder, and wring the cotton evenly and drj'. In the summer dr}' it in the shade, in the winter in a stove. Process the ffth. If the colour be not deep enough, take to every pound of cotton four ounces of brazilletto chips, boil them one hour and strain off the liquor into a tub, add to it urine or lime until the liquor has a pink cast. When the liquor becomes cool enough to bear the hand, put in the cotton and turn it over eight or ten times, then heave it out of the liquor and add for every pound of cotton half an ounce of alum dissolved in hot water, turn in eight or ten times, wring out and dry. Receipt for a common madder red on cotton. After the cotton has been well boiled and washed, use to eacfh pound one and a half pound of galls, boil as before, turn in the cot- ton, squeeze out, turn in again, handle well and let it lay all night. Wring it out in the morning, and for each pound of cotton boil one pound of cl lipped brazilletto for half an hour, take off the clear liquor and add a liltle urine or lime till it has a pink cast, when a drop is let fall on the back of the hand ; fill Up the pan and boil the chips a second time for half an hour, proceed with this liquor as with the last, when it is so cool that you can bear the hand in it, ilissolve for each pound of cotton two ounces of alum and add it ■ the liquor, mix well and turn in the cotton, work quick at first, en slower, turn down and let it lie one hour, then wring out and irn it in the liquor that was first boiled, work it well in this and turn it down for fifteen minutes, then raise out and wring a little ' see if it be of the right shade ; should it be too muph on the ^0 crimson, you must dissolve for each pound of cotton half an ounce of alum in the colouring liquor, turn in the cotton aguin and han- dle eight or ten times, wring out and dry, in the summer in the shade, in the winter in a stove, or warm room. Receipt to dye silk of a blood red. I cannot answer for this receipt ; it was given me by a person who was a silk dyer, and as such I shall add it For each pound of silk take one pound of alum'and a quarter of a pound of cream of tartar, boil them in a pail full of water for twenty minutes, let the silk steep in this liquor for two or three hours, take it out, rinse, and beat on a block, then hang up and dry. Put four ounces of powdered Aleppo galls into a pail full of wa- ter, set it over the fire till the hand can just bear the heat, then put in the silk, let it lie two hours, take out and dry. Put into a linen bag half a pound of ground Brazil wood, boil it in four qnarts of bran water, keep the kettle covered while boiling, then take the kettle off the fire and let it stand all night, in the morning add to it a quarter of an ounce of pot-ash, boil it again one hour, then pour it into as much river water as there is liquor. Take out the bag containing the Brazil, skim the liquor, and put in the silk ; cover the vessel close and let it remain one hour, wring out and rinse very clean in river water, repeat the opera- tion and dry it in the shade ; if the colour be not strong enough, boil the dye ag^in and repeat the operation. Pass the silk through a lather of soap and rinse in clean river water. To dye yellow on wool and wool If n eloth. For a piece of Lancashire flannel. For the boiling, use 221 3 pounds of alum. J do. of tin liquor. Boil the ingredients for half an hour, heave in the flannel and boil it two hours. It must be finished in a fresh liquor with welds and a small quan- tity of pearl-ash. This is a very beautiful and highly permanent colour ; the pattern I have by me is still very brilliant and full- bodied, though it was dyed more than twenty years since. Goods prepared the same as this in the boiling and finished in a separate liquor in a strong decoction of black oak bark, makes a fine yel- low, but not of so fine a green tinge, nor so permanent as the weld- To colour nine pounds of wool a Jine yellow. Boil with one and a half pounds of alum for three hours and let the wool lie in the liquor all night ; take it out in the morning, wash and bring on a fresh liquor ; finish with nine pounds and a half of welds, boil a quarter of an hour and let lie in all night. — Take out in the morning, wash, and dry it. To colour eighty-five pounds of wool of a strong yellow. Boil with ten pounds of alum, let lie in all night ; take out in the morning and wash, then in a fresh liquor boil 30 pounds of weld. 6 do. of fustic. Boil the ingredients in bags two hours, cool down, heave in the wool, and boil it one hour, run the furnace up till coo!, land the wool, wash and dry it. 19- 222 To colour one hundred and thirty pounds of list yaj-n a strong yellow. For the hoilin^^ use 18 pounds of alum. 2 do. of cream ®f tartar. Boil the ingredients one hour, cool down, heave in the yam, boil it two hours, and let it lie all night. Bring on a fresh liquor in the morning and boil fifty pounds of fustic chips in bags for two jiours, lift the bags out, heave in the yarn, boil it one hour, land and wash, or if not strong enough in colour, let it lie in all night. " It is necessary, when yarn is dyed for list, that it should be pret- ty without permitting any wool to go with the liquor, let the work- man, before turning the cock, thrust the wool from before the open- ing with two or three large sticks ; when this has been done effec- tually, put a circular shovel between the sticks, and before thet 20 230 opening to the cock, by which means the liquor will be permitted to run off freely without any wool following it. For a true green, the wool to be coloured in the vat as before. The colouring materials prescribed in this receipt is for twenty pounds of wool. 4 pounds of weld. 9| do. of rasped fustic. I do. of logwood. The materials to boil one hour; the bags taken out ; tlje liquor run up with cold water ; the wool had in, and boiled two hours, then strew over two pounds and a quarter of alum in the same man- ner as directed for the last ; boil again for half an hour, and let lay in all night. For a very light true green — to he Jirst dyed a very light hlue. It must be understood that in all cases when a furnace colour i' done on a blue ground, and particularly when the colour is light the blue must be washed very clean before it is dyed, otherwist the colour will have a very dull and muddy appearance when finished. This light colour has first to be boiled in four pounds of alum for every twenty-four pounds of wool, and let lay in the liquor all night, and then, without washing the wool, bring on a fresh liquor, in which boil sixteen pounds of weld, run up, heave in the wool, boil two hours, and let it lie in all night. This receipt makes a very bright beautiful green, being muc" like that which is seen on the plumage of a peacock. There is no dying drug that produces so fine a yellow as weld and it imparts a softne&s to the wool that no other appears to give. 231 For a true green for two hundred pounds of wool. To be xcoadei as usual. For the boilings use 80 pounds of chipped fustic. 60 do of welds. Tlje dye wares to boil two hours in bags, as usual — the furnace run up and well stirred, the wool heaved in and boiled two hours', then cool down, and strew over 10 pounds of fine pounded alum. 1 do of do green copperas. After these are in, and the wool well handled, bring the liquor to a boil, and let it lay all night. Receipts for green in which the blue predominates. There will be no occasion to give any receipt for making tliis colour on cloth, as they may be easily made by lessening the quan- tity of fustic, and increasing that of the cheraick, upon any of the j.eceipts for true greens. To dye one hundred and jxfiy pounds of wool, in which the blue slightly predominates. T o be first dyed blue in the vat, such as can be done for ten cents per pound — tiien boil sixty pounds of fustic chips, in bags» for two hours — take the bags out, run up, heave in the wool, and boil it two hours — then run up again, and strew in nine pounds of ground logwood, and one pound of pulverized blue vitriol, boil two hours, again cool down, and strew in one pound of alum, and one pound of green copperas, boil one hour, and let lay all night. Receipt for a bltie green, where the blue is stronger than the lasl^ for two hundred and forty pounds een coloured a full twenty cent blue. 80 pounds of chipped fustic 50 6o. of welds. X.et the fustic boil two hours, then heave in the weld, and boil half an hoar — take flie wares oat of the liquor, stir, heave in the wool, and boil it two hours — then cool down and strew over it ten pounds of pounded alum, and one pound of dissolved copperas — let it now hoil one bouT. and let it lay all night- For a bronze on hco hundred and tixty pound* of u>ooL This is For a rich and very fall colour. It has first to -be dyed ia ye vat of a light seven cent blue. Tor the boiUng, wre. 130 pounds of chipped fustic. 70 do. of weld. 4 do. of chipped l(^wood. •L-efOKJ iDgTcdients be "boiled as before, for two hours, fbe farwrr* 235 an up, well stirreJ, the wool heaved in and boiled two hours — fhen cool down, strew over it twelve pounds of alum and two pounds of arg-ol, or cream of tartar; boil ag-ain one hour — let the liquor be cooled down a second time and *trew over it nine pounds of dissolved copperas, and one of g-round log-wood — let the liquor boil one hour, and the wool lay all night. For one hundred and sixty pounds of a lighter bronze, and not so yellow as the last. This has to be Tvoaded to a lig-ht fourteen cent blue. For (he boiling, uee €5 pounds of chipped fustic. 40 do of welds. The wares to be boiled two hours, the bag's taken out, the liquor Kjooled down, well stirred, the wool heaved in and boiled one hour and a half — then cool down, and strew over it eight pounds of pounded alumj boil one hour, cool down again, and strew over it from half to three-quarters of a pound of dissolved coppei-as — boil three-quarters of an hour, and let it lay all night. This is called -an emerald green, and is a very beautiful colour. v For a fine olive green. For two hundred pounds of wool woaded to a nine cent blue, Mse for. the boiling, 190 pounds of chipped fustic. 45 do of weld. Boil the fustic two hours, then the weld half an hour ; take out the d^^e wares, run up with water, stir well, heave in the wool and boil two hours — then cool down and strew over it ten pounds of alum and two pounds of dissolved copperas — boil one hour, and *et it lay all night. 236 For a dark bottle green of the bronze hue^ for one hundred and for- ty pounds of icooly made a full eleven cent blue. For the boiling, use 80 pounds of chipped fustic. 15 do. of welds. Boil the wares as before, cool down, stir well, heave in the wool and boil two hours — then cool down, and strew over it seven pounds of pounded alum, and three pounds of madder — boil one hour, and let it lay all night. To dye bottle greens of different shades, take from ^ 4 to 10 pounds of fustic. ) /. .i , ,. Wares for I 3 to 12 do. of lo-wood. J ^^ the boiling, each score \ For saddening, of wool, j 1 pound of alum. J j i do. of coj^ras, more or less. 5 The wool to be died to a fourteen cent blue, and proceeded with as directed for other greens. To dye red greens. For all greens intended to have a red hue, take any of the foregoing receipts, leave out one-third of the yellow dyes, and add from one to three pounds of barwood or «amwood. As much mad- der would be still better than the woods. We have now gone through all that will be necessar}- for colour- ing of greens on wool and woollen cloth, having given ample di- rections for each class of this colour, and shall now proceed to give receipts for producing greens on cotton and silk. The two folloioing receipts are for dying green on cotton. Cotton for this colour must be well boiled in a solution of pot- 237 ash, then washed and dyed blue, to the shade wanted in the cop- peras vat. When it comes from the vat, dry it, wash a little, and dry again — then alum as for red, with six ounces of alum to the pound of cotton, dry and wasli it. Boil eight ounces of fustic for each pound of cotton ; when well boiled, take out the liquor, put it in a proper tub, and when you can bear the hand in it, put in the cotton and turn it eight or ten times ; then raise it out of the liquor and dissolve one ounce of blue vitriol for each pound of cotton, put it into the fustic liquor, turn the cotton in, and work it round eight or ten times — then turn it down, and let it lay for twenty or thirty minutes — wring out, ^y and wash, and then it is mished. Second receipt in which part of the blue is directed to be put on with logwood, is cheaper. Boil the cotton well, was'n and give it a light ground in the cot- ton blue vat — boil one pound of fustic and four ounces of logwood to each pound of cotton, after boiling well, take off the clear liquor, and when you can bear the hand in it, turn in the cotton se- veral times ; then turn it down into the liquor for half an hour — raise out on a pin and let it drain. Dissolve for each pound of cotton half an ounce of verdigris, or of blue vitriol, pour it into the liquor, stir well and turn in the cotton as before, wring out and dry in the shade. By adding or diminishing the logwood and fustic, any shade of green may be obtained. To colour cotton permanent olive. It is not requisite that the cotton be bleached for this colour, but it must be well cleansed. To each pound of cotton, take three-quarts of water, one ounce of argol, one and a half ounce of copperas, half an ounce of sugar of lead, and two ounces of blue \Utriol, dissolve these together in the warm water ; when dis- •solved, add one ounce of pounded whiting a little at a time ; take <]{ the clean liquor, and turn in the cotton, work well, wring out :and turn in again, and let it lay all night — ^in the morniog wring' 238 out, dry and wash. Boil for each pound of cotton one pound of fustic, turn in the cotton, wring out, wash, and dry. It is now finished, but if wanted darker, a little sumac will deepen the co- lour. It may be made lighter or darker, by adding- or diminishing the copperas. If tlie drugs be dissolved in logwood water, tbe olire will be greenish. To colour cotton a common oUve. For this colour, the cotton is began and worked exactly the =ame as for chocolate ; but instead of brazilletto, you must give it fustic liquor, in which well work it. For a greenish olive, dis- solve for each pound of cotton, one ounce of alum ; for a yellow olive, half an ounce of blue vitriol, if for a very green olive, add a little logwood liquor, and when it has been well worked, wring out on a pin, and give for each pound, half an ounce of blue vitriol, let it lay in this for half an hour, turning it now and then — wring out and dry. To colour silk green. To colour silk a permanent green, it is previously yellowed with weld and alum, and made to ihe patLern wanted, in a blue rat; either the woad or ash vat will ansvrer. I^or a Sdxon g-recn. Wash out of soap suds and stick up. Boil ground green ebony in a copper vessel, strain off into a tub through a sieve, add che- mick to the colour wanted. To be used with very little beat, wash in two cold waters, wring out, hang up and dry. To colour silk a dark olive. Boil with coloured soap, and wash well out — allum and well wash — put mto clear warm water half a ladle of strong fustic li- 239 ' quor, and the same quantity of strong- logwood liquor, give the silk a few turns in this, and it will be a good olive. If wanted greener, use a little blue vitriol, wring out and lather. When'the olive is wanted to be of a brown hue, it will do without a lather. Having given an assortment of receipts for all those colours that is the product of blue and yellow, we shall now proceed to that class of colours that is the product of yellow and red, which will include scarlets, buffs, oranges, auroras, wine colours, and a certain class of browns, &c. &c., for which receipts will be given in the order they are here mentioned. Of scarlet, I have already given directions for preparing the tin liquor ; and those who are desirous of having their colours uniformly of the same brilliant hue, must be particular in following one uniform mode of preparing their tin liquor, as the least variation in this particular, will make a sensible difference in the colour. I shall give two receipts for producing scarlets from my father's practice, one as it was done thirty years since, and the other of modem date. A third will be given, called Nash's scarlet. The receipts will be given for a certain number of yards of broadcloth, each yard weighing about one pound, six or seven ounces. I have already described the kind of cochhaeal that must be used to pro- duce the best colours, and that when sylvestre is used, those sam- ples having the largest grains, with the least white or grey down on them, and which are the least adulterated, should be preferred. It will be necessary to give directions for the workmanship, be- fore giving receipts for dying. In dying of scarlet, the furnace, if of copper or bras?, must be kept very bright and clean. If of block-tin, the liquor may be 240 fermhxed to remain in the famace from one day to another ; but when of copper or brass, it mast be emptied eFery night, scoured qnite clean, and fresh liquor made the succeeding- day. This di- rection has to be obserred for all colours where soluticKis of tin are used as well as for every other delicate colour. ! A willow basket, such as I hare before described, is used in all these colours. It is aUo necessary to cover the curb with clean white canvass, to prevent the goods dyed from receiving any stain from it. The canvass should be secured to the top o£ the basket, and hang over the outside of the curb, against the furnace, for six or nine inches. The reel should be made of clear white pine, free from knots, the broading and stopping sticks should be of dry wUte ash, without bark. The cloth, after having run its proper time in the furnace, should be rapidly wound up on the reel, and immediately thrown off into a back of c^ld spring water. The back should be of an oval form, about three feet over in the cen- tre, as long as the cloth is wide, and be made of some clean white wood that will not impart any stain to the cloth. The cloth is moved rapidly over the reel all the time it is in the furnace, and mast be kept well opened by the broads-men. The liquor is brought to boil as soon as possible after the cloth is entered, and kept boiling rapidly until the colour is finished. When taken out, it is immediately streamed, as before directed, untottcd TiLen it comes in contact with any material that fUB iropart a stain to it, the utmost caution, therefore, should be For Itrenly-seren pounds of fine cloth, use ] pDund of argol. 1 do. of alum. 2 do- of tin liquor. I do. of ground fustic. 1 ounce of best crop madder. 247 Boil the ingredients as directed for scarlet, heave in the goods, keep them rapidly in motion, and boil till of the desired colour. If this colour should not be strong enough, use more fustic and mad- der ; if too red, use more fustic and less madder ; if not red enough, use more madder and less fustic. By these means any body or shade may be obtained. I have never known wool to be dyed buff and made into cloth for one uniform colour, but as it is often made for mixtures and for striped goods, such as vest patterns, &c. I shall add a receipt to produce it. For a huff on one hundred and twenty pounds of -wool. Take fourteen pounds of weld, boil it half an hour, take out the welds, stir well and heave in the wool — boil it two hours and land — add to the liquor one pound of alum, cool dowa, heave in the wool, boil it one hour, land and wash. This will be a pale yellow buff, the shade of which may be changed by using a small quantity of madder. Buffs may be coloured on wool with fustic and madder, as it is done on cloth, leaving out the greater part of the tin liquor, which, when applied strong, makes the wool harsh and difficult to spin- For a huff colour on cotton. Cotton for buff should be bleached. For each pound of cotton take one quart of iron liquor, (acetite of iron,) and four of water — put ii into a copper or brass vessel, add to the iron liquor six ounces of copperas, and one ounce of sugar of lead ; when you can bear the hand in the liquor, turn in the cotton, work it well, squeeze out, and turn it in ^gain, then let it lay all night, taking care that the cotton be complete! \' covered with the liquor. In the morning wring it out, and dry quick, spreading it well on the drying poles. 248 Take fresh made lime-water, turn io the cotton as quick as possi- ble, and wet it completely. When raised to the colour wanted, wrii^ out, wash, and it is finished. If the colour should not be full enoo^h, put in more inm liquor and copperas, and less water. If it be too stitmg', put in less of those ingredients, and more water. by which means a great variety of shades may be obtained. For a aaiaum colour on cotton. Tint ootloo mast be white — prepare as usual. Boil for each poond of cotton, one ounce of cream of tartar, for fifteen or twenty minutes, add to it water enough to tnrn in the cotton, work it for half an boor, and wring out. Then turn it into a liquor prepared the same as for orange, only about half the strength, work quick and even, wfa^i well worked, wring out evenly, and turn it into the cream of tartar liquor again, work quick until it receives a nice salmon colour — wring out and dry in a warm room. For a brimstone^ or ttravB colour^ on cotton. Tlje cotton must be white. To each pound, dissolve one ounce of alum, turn in several times, and then turn down for haJf an hour, wring out gently and even. It must now have a clear and slender fustic fiqnor, tnm it over quick at first, and turn it into the alum liquor again ten or twelve times, wring out evenly, dry in a stove in the winter, and in the shade in the summer. For a gtroue colour, (m silk. Boil tiii white, and wash, wring out and stick up. Prepare a 5tnM^ ebonj liquor by well boiling, take a ladle of this liquor, which will dye about ten pounds, give it five or six turns in this '^hen diluted with water, and if the ebony does not work green enough, put into the liquor a very small quantity of chemick. and finish by stoving with sulphur. 249 Receipts for orange and aurora* AN'hen woollen yarn and cloth are dyed orange or aurora, they are usually boiled in a spent liquor, after scarlet or buff. For one hundred pounds of cloth for a fine orange. Boil in an ©Id buff liquor 12 pounds of young fustic chips. 4 do. of best raadder. 6 do. of cream of tartar. 2 pints of tin liquor. 2 ounces of cochineal. The chips to be well boiled before the other ingredients are added ; after boiling the other wares for a few minutes, cool the liquor down, stir well, heave in the cloth, and boil till up to the pattern. For an orange on sixty pounds of fine cloth, in a spent scarlet liquor. 8 pounds of young fustic chips. 4 do. of cream of tartar. 3 do. of best madder. ^ ounce of cochineal. 1 pint of tin liquor. JBoil the chips, and proceed as before. Auroras are dyed the same as oranges, excepting with less mad- der and an additional quantity of cochineal. Some auroras ap- proach very nearly to the scarlet colour, having a greater body of yellow. Oranges and auroras, when done in a liquor prepared on pur- pose, require more cream of tartar, tin liquor, and cochineal, thaa is prescribed in the foregoing receipt. 250 For a common orange, on/our pieces ofjiannel. For the boiling, use 1 pint of tin liquor. 2 pounds of argol. Give a body with young fustic, and redden to pattern with madder. "Wool is seldom dyed of an orange colour, but as it may be want- ed sometimes for mixtures, I will give the only receipt my collec- tion affords. For an orange on nineteen pounds of wool. Take three pounds of alum, boil it one hour, cool down, stir, heave in the wool, boil two hours, and let it lay all night. In the morning wash it, and finish in a fresh liquor, with ten pounds of weld, and three pounds of madder, boil seven or ten minutes, and land. For an orange on cotton. The cotton for this colour, should be white. To each pound of cotton, take two ounces of annatto, grind with water in a brass kettle, as indigo is ground, wash it out into a ketile, or pan, and add an equal quantity of pearl-ash — boil for half an hour, turn in the cotton, wring out, and dry in a stove, or in the shade — the more of dye is used, the richer and finer will be tiie colour. The liquor should not be thrown away after the working, but used with ano- ther quantity, by adding more of the material to the old hquor af- ter boiling, which will be a saving of one-third. TO DYE CINNAMON COLOURS. For fifty pounds of fine cloth for a bright cinnamon, use 251 7i pounds of alum, li do. of arpol. 9 do. of redwood. Boil the wares two hours, cool down, stir, have in the cloth and boil one hour. For a darker cinnamon on the same weight of cloth, use 7 pounds of alum. 2 do. of arg-ol. 6 do. of fustic. 10 do. of barwood. 8 do. of redwood. 13oil the wares two hours, have in the cloth, and boil as before. The hue and body of cinnamon may be varied by using more or less of fustic, and of the other dye woads. Cloth for cinnamon is oftentimes prepared with ombre madder^ alum, and argol, and then finished with fustic, redwood and bar- wood in another liquor. To dye wool, cinnamon colours. For one hundred and twenty-five pounds of wool, use 50 pounds of fustic. 60 do. of Sanders. 6 do. of madder. Boil the wares two hours, cool down, have in the wool, boil it iwQ hours, cool down and strew ot^er four and a half pound of ground cream of tartar, and four pounds and a half of alum — boil one hour and let lay all night. For a crimson of a fuller colour, and more on the red on one hundred and twenty pounds of wool, use 24 pounds of fustic. 42 do. of Sanders- 252 Boil the dye wares and the wool as for the last, then strew over fifteen pounds of alum, boil one hour, and let it lay io all night — wash the wool the morning following, and finish in a clear liquor, with thirty pounds of ombre madder. This is a very rich colour. The two following receipts are for two lots of very bright cin- Bamon, done in the same liquor. For ninety -three pounds of wool, use 45 pounds of barwood. 27 do. of fustic. 5 do. of alum. Boil the wares two houis, and the wool twenty minutes, land it, and then add to the same liquor for a second lot of wool of eighty pounds, 28 pounds of barwood. 7 do. of fustic. Boil the wares and wool as before, cool down, and strew over six pounds of alum, boil half an hour, and let lay in all night. Cinnamon on cotton is dyed by first colouring it yellow, and then red, as given in the receipts for those colours. If the colour should not prove bright enough, work it in soap suds, wring out, dry, and it is finished. TO DYE FAWN COLOURS. For sixty pounds of cloth, use 4 pounds of alum. 2 do. of cream of tartar. 4 ounces of logwood. 1 pound of peach wood (nicaragua.) 1 do. of fustic. Boil the ingredients two hours, and the cloth two, have out ani sadden to pattern with copperas. 253 For a fawn on ninety'two pounds of wool, 1 h pounds of argol. 3 do. of redwood. 1 do. of fustic. \ do. of Brazil wood. i do. of logwood. Boil the ingredients two hours, and the wool two, cool down the liquor, and sadden with one pound of alum and two of copperas — boil half an hour, and if dark enough, land, if not, let it lay in all night. For a fawn on sixty pounds of wool not quite so red as the last. 1 pound of weld. i do. of ground fustic. 7 do. of uinbro madder, 2 do. of best argol, or cream of tartar, i do. of tin liquor. \ do. of alum. Boil the ingredients one hour, and the wool one hour ; cool down and strew over two ounces of copperas, and one ounce of pearl- ash, boil half an hour, pump up and let lay in all night. For a fawn for two hundred pounds of woolj still less on the red hue, 6 pounds of weld. i do. of fustic. 6 ounces of logwood. 5 pounds of best madder. ih do. of argol. Boil the ingredients one hour, cool down, have in the wool, and let it be two hours in coming- up to a boil, then boil two hours and cool down, strew over three-quarters of a pound of alum, boil a quarter of an hour, cool down again and strew on one pound of con- 22 254 peras and a quarter of a pound of pearl-ash ; boil half a hour, cool dow^D, run oS the liquor and i^ash. To dye sUk a faxcn colour. Prepare the same as for drab, stick op three on each stick, strike a lather with hot suds, put into it a little annatto, which will make a buff, wash out in two warm waters and stick up ; take a warm liquor, put into it two pails of spent archil liquor, half a ladle of fustic liquor and a ladle of argol liquor, stir well, take a piece of the buff silk and dip in. if not dark enough add a little more of each material. The argol raises the archil, some use vitriol. A ladle holds from four to fire quarts. To dye bj'owns on itoollens^ suck colours as have no blue in their composition^ being compounded of red and yelloxc. For one piece for brown weighing forty-eight pounds, use 7 pounds of alum. 9 do. of logwood. 2 do. of argol. Boil the wares two hours, run up with cold water so as to hare in quite cool, boil the goods two hours, hare them out and cool by throwing, then roll the cloth up and let lay till next day. Prepare a fresh liquor with 7 pounds of alum. 12 do. of banrood. 1 do. of pearl-ash. Boil the wares two hours, run up, have in the cloth, bring the li- quor on to a spring heat, but not to boil out, run at that heat for one hour. It is usual in English dye-houses to boil a number of cloths in the preparation liquor, and 6nish them afterwards in the fresh liquo successirelv. 255 For a very dark rich brown on one hundred and twenty pounds of wool. For the boihng-, use 48 pounds of fustic. 48 do. of Sanders. 12 do. of madder. Boil the wares two hours, run up, have in the wool and boil it two hours, cool down and sadden with one and a half pounds of copper- as and two pounds of alum, boil half an hour and let lay in ail night. For a darker and richer brown on one hundred and twenty pounds of wool. li pounds of powdered nut-galls. 30 do. of redwood. 12 d®. of sanders. Boil the wares and wool as before, sadden with one and a halt pounds of copperas, boil one hour and let lay all night. For a lighter brown than eitlier of the above for sixty-eighi pounds of wool, use 2i pounds of nut-galls. 18 do. of Sanders. 4^ do. of peach wood, (nicaragua.) Boil the ingredients two liours, the wool two, run up and add three- eighths of a pound of copperas, boil a quarter of an hour, cool down again and strew over three pounds of alum, boil one liour and let lay in all night. For a very dark brown for one hundred and forU' pounds of wool, use 70 pounds of chipped fustic. 17^ do. of bar wood. 4 do. of logwood. 3 do. of copperas. Boil the dye wares two hours, the wool two, cool down and sadden with three pounds of copperas and one and a half pounds of alum, boil one hour and let lay in all night. 256 For a very dark rich brown, for two hundred and sixty pounds of wool, use 224 pounds of barwood. Boil the dye wares two hours, run up, have in the wool and boil it two hours, cool down and sadden with twelve pounds of copperas, boil one hour and let lay in all night. For a rich copper brown for one hundred and eighty pounds of wool, use 60 pounds of fustic. 80 do. of barwood. Boil the dye wares two hours, run up, have in the wool and boil it three hours, cool down and sadden with seven pounds of copperas and three of alum, boil one hour and let lay in all night. For a very dark rich brown for one hundred and sixty pounds of wool, use 98 pounds of chipped fustic. 58 do. of barwood. 70 do. of peach wood. 4 do. of logwood. Boil the wares as usual, run up, boil the wool three hours, cool down and sadden with six pounds of copperas, boil one hour and let lay in all night. For a very rich brown lighter than the preceding, for three hun- dred pounds of wool, use 100 pounds of chipped fustic. 58 do. of barwood. 34 do. of redwood. 3 do. of logwood. The wares to boil two hours, run up, enter the wool and boil it three hours, cool down and sadden with four pounds of alum, two «f argol, and two pounds six ounces of copperas, boil three hours? and let lay in alj night. 257 Fer a rich brown yellower than the last, /or three hundred pounds wool, use 180 pounds of chipped fustic. 90 do. of welds. 10 do. of common madder. 5 do. of redwood. 2 do. of log-wood. Wares to boil as usual, run up, enter the wool, and boil it three hours — cool down and sadden with nine pounds of alum, ten pounds of redwood, ten pounds of barwood, and three pounds of copperas — boil one hour and a half, and let it lay in all niglit. For a rich brown between the two last^ for three hundred and fifty pounds of icooly use 350 pounds of chipped fustic. 84 do. of common madder. 3 do. of argol. Wares to boil as usual, run up, have in the wool, and boil it two hours^-cool down and sadden with three pounds of alum, three of copperas, and fifteen of barwood — boil two hours, and let lay in all nig-ht. The three last receipts afford remarkably rich browns. Receipts for olive browns. For a light olive brown for two hundred and fifty pounds of wool, use 200 pounds of chipped fustic, 70 do. of welds. 8 do. of redwood. 10 do of mull madder. 2 do. of logwood. The wares to boil as usual, run up, have in the wool, and boil three hours— cool down and sadden with six pounds of alum, and threr 22* ^8 pannis 1 down, and sadden with three pounds of copper- as — ^let it lie in all ni^ht. To colour mulberry on tilk. Boil with coloured soap, and wash oat — alum and wash out — take of brazil liquor three or four pails, put it into a back, and throw on it nine or ten pails of boiling water, pump up, stir well, and put in half a ladle of logwood liquor — ^tum the silk in this seven or eight times, then take it out and lay it by the furnace — add more logwood aikl brazil till of the desired colour — when nearly dark enough, throw a pail of urine into a back of clean water, milk warm, turn in, and make rather bluer than pattern. If the urine does not make it blue enough, take a clean liquor, and blue with pot-ash. Plum colours on silk are dyed the same as mulberry, with less brazil. To dye claret. For a claret on forty-eight pounds of cloth, use for boiling 5 pounds of alum. 1 do. of argol. 5 do. of brazil. 5 do. of logwood. •* 1 do. of madder. Boil the wares two hours, run up, hare in the cloth, and boil one hoar and a half — then finish in a fresh liquor with 6 pounds of brazil, li do of i>earl-ash. Boil the wares half an hour, run up, have in, cool and bring on ST^duallv — boil tiU of the colour wanted. 269 For a dark claret on one hundred and seventy pounds of wooL 210 pounds of barwood. 4^ do. of cream of tartar. Boil the wares two hours, run up, have in the wool, and boil gent- ly for three hours — cool down and sadden with three pounds of copperas. Let it lie in all night. For a light claret for one hundred and seventy pounds of wool, use for boiling 168 pounds of barwood. 10 do of cream of tartar. Boil the wares two hours, cool down, have in the wool, and boil three hours — cool down and sadden with two pounds of copperas. Let it lie in all night. To colour morone on silk. Wasli from boiling in soap — alum for three hours, wash in two tubs of cold water, stick up, take four or five pails of brazil liquor, pour on water as hot as the hand can bear, put in the silk and han- dle — when of the colour wanted, wring out and drj' in stove. To dye corbeau. For a very dark corbeau on one hundred and sixty pounds of wool. For the boiling, use 112 pounds of barwood. 28 do. of logwood. The dye wares to boil three hours, the furnace run up, the wool entered and boiled two hours, sadden with ten pounds of copper- as, and six of fustick — boil one hour and a half, and let lie in all night. For a lighter corbeau on two hundred and forty pounds of wool, use for the boiling 112 pounds of redwood. 30 do. of logwood. 23* 270 The wares to boil three hours, run up, and hare in the wool and bojJ it threi" hours— cool down and sadden with three pounds of copperas — boil one hour and let lie in all night. There are many colours of a more coraplexed kind than any T have given receipts for, being compounded of yellow, red and blue an i some mostly yeUow : such are tea browns, London smoke and Paris mud. I shall give receipts for those in this place, as the browns will then be complete. Tea browns approach nearly to a dark olire, with less of green than an olive green, and le*s of red than an olive brown. For a tea broicn on fifleen pounds of cloth. 3 pounds of alum. 2 do. of argol. 6 do. of madder. 4 do. of fustic. Boil the wares one hour, run up, hare in the cloth, and boil one _ hour and a half — cool down, take out the cloth and add to the li- \ quor four pounds of iogirood and half a pound of copperas — boil the wares half an hour, run up, have in the cloth and boil to the colour wanted. For a tta brown on nxiy pounds of wool. For the boUing, u#c 18 pounds of fustic. 6 do. of larwood. 5h do. of logwood. 4 do. of common madder. 2 do. of argol. Boil the wares two hours, cool down, have in the wool and boil it two hours — cool down and sadden with three-quarters of a pound of copperas. Boil one hour, and let it lie in aU night. 271 For a Lo7idon smoke on two hundred pounds of wool. For the boiling, use 8 pounds of rasped fustic. 6 p<»unds of redwood. 6 do of logwood. 5 do. of ombre madder. 2 do. of camwood. 20 do. of barwood. The wares to boil two hours, run up, have in the wool and boil one hour and a half— cool down and sadden with two pounds of cop- peras and nine pounds of arg-ol — boil one hour, and let lie in all night. For a Paris mud for two hundred and sixty pounds of wool. Boil the wool with fifty pounds of alum for three hours ; land and well wash ; finish in a fresh liquor with 80 pounds of chipped fustic. 3 do. of logwood. Boil the wares two hours, run up, have in the wool and boil three hours, then throw on twenty pounds of rasped logwood and boil three hours, cool down and throw on four pounds of rasped logwood, boil one hour and let lie all night. TO DYE DRABS. IN drabs there are a great variety of colours, and an immense number of shades ; some have a blue hue, some a red, some a yel- low, and there are many that do not partake of either of these hues. I shall begin with drabs that have a blue hue, and proceed with others in the order mentioned. For a very light blue drab, on forty-five pounds of cloth, 2 pounds of alum. 272 1 i pounds of arg-ol, or cream of tartar. 2 do of chipped logwood. Boil the wares one hour, cool down, have in the cloth and boil two hourss cool down, take out the cloth, bring the furnace to a boil, and while boiling drop in two ounces ofchemick. boil ten mi- nutes, cool down, have in the cloth very rapidly, and turn the reel as fast as the cloth can be opened after it is entered — bring the liquor to a boil, and run till the desired colour is obtained. Cloth may be dyed to any shade, by using more or less of chemick and logwood. For a blue drah on one hundred and twenty pounds of wool. 5 pounds of weld. 4 do. of common madder. 2 do. of logwood. • li do. of argol. Boil the wares one hour, cool down, have in the wool and boil one hour — then add half a pound of alum, three-quarters of a pound of copperas, and half a tea cup full of chemick — boil three-quar- ters of an hour, and let lay all night — a little archil will give a blue blush to these colours. I must inform those who are not well versed with working wool in the furnace, that whenever chemick is added in the saddening, it must be first mixed in a bucket of the liquor, and then strew over the wool a small quantity at a time, while the wool is being rapidly worked. Those who are quite ignorant of the process, had better land the wool and mix the chemick in the liquor by stirring it well with the dye-house rake previous to re-entering the wool. For a very dark blue drab on one hundred and twenty pounds of wool. 12 pounds of weld. 2 do. of fustic. 8i do. of logwood, 2 do. of arffol. 273 1 tea cup full of chemick. Boil the four first articles one hour, then drop in the chemick while the furnace is boiling- ; boil ten minutes after it is in, cool down, enter the wool and boil it one hour ; then add one and a half pound of alum, and boil a quarter of an hour ; then one and a half pounds of copperas and one tea cup full of chemick, boil one hour and let lay in all night. Tq dye red drabs. For a very lig-ht drab having* a red hue, on one hundred and twenty pounds of cloth, 2 pounds of alum. 2 do. of arg-ol. \h do. of best madder. 2 pints of tin liquor. 20 pounds of fustic. Boil the wares two hours, cool down, enter the cloth and boil one hour and a half, or till of the colour wanted. Any shade may be obtained by adding- more or less of madder and fustic, as well as of tin liquor, A strong- decoction of alder bark makes a red drab without any mordant ; blue vitriol darkens it without injuring- the red, and cop- peras turns it of a greenish drab. For a light red drab, on one hundred and twenty pounds of wool. 1 pound of nut-galls. 4 do. of madder. Boil the wares half an hour, run up, have in the wool, and boil half an hour, cool down and strew over one pound of copperas and half a pound of alum; boil half an hour, while boiling, strew over one and a half pounds of fustic, and one and a half pounds of cream of tartar, boil half ao hour, and if dark enough, cool down and land, if not, let it lay in all night. 274 For adazk red drab, on one bnndred and tweotj pounds of wool, 2 pounds of grmnd Nunac. 7) jio. of tilslic. Si do. of baiwopd. 1 do. of Sanders. 3 dot of ombrD madder. Boil dtae wares two hoars, ran op, ha^e in the wocd and boil two honrs, oool down and sadden witfi one and a half poands of copper- as, and r a darker colour, varying a little in the shade, on seventy-four pounds of wool. 2 pounds of fustic. 1 do. of log-wood. i do. of madder. To be proceeded Tvith as for the two last, sadden with one pound of alum, and three quarters of a pound of copperas— boU half an hour, and let it lay -Al night. For a light yellow drah, on three hundred pounds of wool. 38 pounds of weld. 8 du. of Ingwood. 4 do. of argol. 4 do. of alum. li do. of copperas. Boil the weld in bags one hour, take it out, add the other ingredi- ents, boil half an hour, run up, have in the wool, ond boil It two hours— then run up, and add one pound eight.ounces of oil of ri- triol, work well for ten or fifteen minutes without boiling— if the colour is dark enough, cool down, run the liquor off, and wash— if required to be darker, let it lie in all night. For a light drah, not so yellow as the last, on tvco hundred and seventy pounds of wool. 15 pounds of weld. 2 do. of fustic. 7 do. of logwood. 2 do. of umbro madder. 276 3 pounds of argol, or cream of tartar. 2 do. ofalimi. The weld to be boiled in bags and taken out as the last, the other wa'-es to boil one hour, the furnace run up, the wool entered and boiled one hour^-cool down and add ?ix ounces of copperas and a qua- ter of a pint of oil of vitriol — boil half an hour, run off, or let lie according to the colour wanted. For a dark yellow drab on tuco hundred and forty pounds of \oooi. ^ 20 pounds of weld. l^ do. of red argol. 1 do, of rasped fustic. The wares to boil as before, have in the wool and boil one hour- then add by sti'ewicg over 3i Lounds of ground logwood. 3i do. of ombre madder. The wool to boil two hours, cooled down and landed— add to the liquor 1 pound six ounces of copperas. 1 do. of alum. Stir well, have in the avooI, boil one hour — let it lie in all night For a dark yellow drab, on two hundred and forty pounds of wool. 20 pounds of weld. 5 do. of rasped fustic. 4 do. of logwood. 12 do. of common madder. 2 do. of copperas. The weld to be builed one hour and taken out, after which add the other materials, boil one hour, run up, heave in the wool and boQ two hours, land, or let it lie all night. There are many drabs that do not come under the denominatioQ of blue, red, and yellow, =:uch are pearl drab=>. green drabs kc. I shall proceed to give receipts for these, for although there are not 277 now fashionable, excepting the pearls, they may become so as the fastiion changes. To dye pearl drabs. For a very light white pearl on one hundred and twenty pounds of wool. 1 pound of alum. 6 ounces of logwood. Let the wares boil half an hour, run up, heave in the wool and bring the liquor to a spring heat, keep at this heat for a quarter of an hour, land and wash. The wool must be briskly handled all the time it is in the furnace. For a light red pearl on one hundred and twenty pounds of wool. 14 ounces of argol. 8 do. of logwood. 6 do. of brazil. 4 do. of redwood 4 do. OT alum 4 do. of copperas. The wares are to be boiled half an hour, the furnace run up, the wool entered and boiled a quarter of an hour, cool down, landed and washed. For a pearl on sixty pounds of wool, i pound of nut-galls. ■J do. of madder. The wares are to be boiled half an hour, the furnace run up, the wool entered an-l boiled a quarter of an hour; while boiling, add two ounces of alum, cool down and land. 24 278 TO DYE GREEN DRABS. FOR a lig-ht greenish drab, having an olive hue, on one hun- dred and sixteen pounds of wool. 15 pounds of weld. 2 do. of logwood. 1 do. of fustic. The welds to be boiled one hour and taken out ; then the other wares one hour, the furnace run up, the wool entered and boiled one hour, then cool down and sadden with six ounces of copperas and three pounds of alum, boil one hour and land. For a dark green drab on fifty-eight pounds of vrool. 5 pounds of fustic. 2 do. of logwood. ^ do. of madder. Boil the wares two hours, run up, enter the wool and boil it two hours, cool down and sadden with 1 of a pound li alum. i of a pound of pot-ash. 2 ounces of copperas. Boil half an hour, and then add a quarter of a pint of oil of vi- triol ; let it lie in all night. For a very dark muddy brown drab, which has been lately very fashionable, when mixed with white or light blue. 8 pounds of rasped fustic. 6 do. of redwood, of logwood, of ombre madder, of camwood, of barwood. The wares to be boiled two hours, the furnace run up, the wool entered and boiled one hour and a half, then cool down and sad- den with two pounds of copperas and nine pounds of argol. 4 do. 4 do. 1 do. 8 do. 279 To dye drab on cotton. Mix fustic and sumac liquor in warm water, turn in the cotton and work it well; it for a brownish drab, turn the cotton into a weak copperas liquor ; if for a greenish drab mix logwood with the fustic and sumac, and a little blue vitriol with alum and copper- as ; when well worked, wring out lightly and it is finished. To dye drab on silk. Boil it in black soap, wash out, and stick up as for other colours — -put a little spent urchil into a very warm liquor, a little fustic, a little logwood, and strew in a little copperas — stir up well, and try a pattern — when too blue, use a little argol, or cream of tartar, which will raise the red of the logwood. On dying of double colours. Cloth is sometimes dved double colours, that is, one side of a cloth is dyed of one colour, and the other side of another. Such colours are rarely seen in this country, and are only seen occa- sionally in Europe ; but as they were once fashionable, and may become so again, I shall finish the subject of dying by giving the processes for dying these. The principle markets at the present time for double colours are Turkey and Arabia. The Arabs co- rer their horses with cloth dyed purple and scarlet, by turning up the corners they show a beautiful drapery, and the corners being bung with gold or silver tassels, give to the horses furniture a very rich and elegant appearance. There are two kind of double colours, those having green on one side aiid yellow on the other, and those having purple on one side and scarJet on the other. We will commence with the first. 280 Gloth made for double colours, should be fine in quality, wove rerj stout, elcYen quarters in the loom, not raore than twenty-four yards when fulled, and left under six quarters wide. They should have a good nap raised on both sides, and finished shearing before they are dyed. They must be well pized with fuller's earth, and dried to prepare them for the dye» When for yellow and green, the cloth must first be dyed a bright yellow as follows — for forty- eight pounds of cloth, use in the boiling 10 pounds of alum. 2 do. of cream of tartar. 25 do. of fustic chips. Boil the wares two hours, heave in the cloth and boil it four hours — then cool down, heave out, stream it till clean and dry. A flour paste has now to be prepared. We have in England two sorts of wheat, one of which affords a flour that will make a tougher paste than the other ; when flour is ordered for double colours, it is al- ways such as will produce the toughest paste. The paste is made the day before it has to be used. It requires a stiff paste to pre- vent its penetrati; g through the cloth when rubbed on, yet thin enough to work thoroughly into the nap of the cloth. When this has been properly prepared, one end of the cloth is placed on a smooth table about five feet wide and twelve long, beginning at one end, the side intended to be pasted, lying uppermost. One person lifts the paste out of the tub with a clean tin or copper la- dle, and places it on the cloth, while two others are employed in rubbing it into and all over the face of the cloth with their hands. Soon as a piece has been pasted, the two ends are brought together, and the whole piece doubled, leaving that side which has beeu pasted, inside. The cloth is now placed upon a long scrave or ta- ble, and four or more women are employed to sew the lists to- gether, these are turned in and rolled before sewing, the work is drawn tight and the stitches are close together to prevent any liquor from penetrating through the lists. The two ends are rolled and sewed up in the same way. Care must be taken, during this operation, tli.it none of the paste touch tlie side of the cloth that has not been pasted, for, in such places, the cloth will not receive 281 the destined colour. While this has been doing, the furnace must be brought on with a new liquor, into which put 4 pounds of alum. 4 do. of fustic. 3 do. of chemick. Boil the alum and fustic two hours, drop in the chemick, and boil ten mioutes. Let the cloth, which is now very heavy, be brought to the furnace on a clean hand-barrow and placed on the curb — open a few stitches in the end sufficient to make such an opening as will admit the nosel of of a bellows, and blow in as much air as can be forced into it. Let the opening be immediately sewed up. Two men must now carefully lift the cloth off the hand-barrow into tlie furnace keeping the folds square and even, while two others are employed in placing it under the liquor with stopping sticks. Care must be taken not to hand it in faster than the stop- pers can put it under the liquor, yet it is necessary this operation should be performed as rapidly as possible. The air blown in by the bellows, will be confined in the inside by the paste ; and when the cloth comes in contact with the hot liquor, the air becomes so expanded as to swell as large as a butt, and this moving, as the cloth is worked, prevents the paste from sticking together, and enables the workmen to move it in any direction. It has now to be worked backwards and forwards, first on one side of the furnace, and then on the other, at every three or four turns the end is tum- bled over so as to bring the side that was lowest in the furnace to be uppermost. The working must be done expeditiously to make the colour even, it should be had in cool, and the liquor brought on to a boil very gradually. When boiled to the colour wanted, the liquor is cooled down so far as to enable the workmen to han- dle the cloth which has now to be lifted out by hand into a large back of cold water. Before opening the cloth, it must be stream- ed till no stain appear on the water ; when washed clean, the twine is taken from tlie lists, the paste scraped off as clean as possible, and then cleaned in the stocks till all the paste is completely washed off. It is then tentered, dried, pressed, and packed. The 2.4* 2B2 side that was pasted, will now be of a beautiful yellow, and the other of a rich green. It requires some experience to perform this operation with per- fect safety, and the cloth must be free from holes or thin places. To dye a double coloui^, havini^' purple on the one side, and scarlet on the other. The cloth has to be pized and dried, the same as before. It is now pasted when white, and sewed up, as directed for the yellow in the last. When this has been done, take it on a hand-barrow to, the blue vat, blow in air, sew the hole up, take it into the vat, and work till it becomes of a %ht blue. It is then taken out of the vat, the paste scraped off, and streamed. Care must be taken while this is doing-, that none of the blue touches the side that has been pasted. When streamed, take it to the fulling-xnill, and wash it under the hammer thoroughly. It must now be hung up to drain until the next day. When drained, clean it in the fulling- mill with earth, and dry it. The side that was pasted will now be white, and the other a light blue — the side that is blue must be placed inside, bringing the ends of the cloth together, and sewed up with rolled lists, as before, ends as well as sides. When this is done, take it to the scarlet furnace, and colour the white side scar- let, after the same way, with respect to workmanship, as directed for green. There having been no paste put on this time, the liquor will have penetrated sufficiently through the cloth, to make the side that was blue of a rich purple. The cloth has now to be well cleansed, by streaming- after the ends and lists have been opened, wid finished the same as the green. This appears, on paper, to be a very simple operation, but is not found so in practice. The cloth must be very stout made, and ve- ry fine in the ground, to prevent the paste from working through it, and it becomes so heavy, when pasted, as to require four men to carry it on a hand-barrow, which renders it very difficult t^ 283 work, and makes it very liable to be torn during the operation, which FUins the work. The price paid to the dyer, for scarlet and purple, was, twenty years since, two dollars and one-third per yard. ' ON BLEACHING OF COTTON, BY CHEMICAL PKOCESS. The materials used for this purpose, are fine salt, sulphuric acid ^and manganese. The sulphuric acid decomposes the salt, combining with Its soda, and liberating its muriatic acid, which in its turn de- composes the oxyde of manganese, and enters into combination with Its oxygen, thus forming what Da.'y calls chlorine, and was known before the nomenclature was altered by him, by the name of oxv- nmnatic acid gas. " It is of a yellowish green colour. Its odour IS mtolerably acrid and suffocating, h cannot be breathed with- out proving fatal. When atmospheric air, containing a mixture of It IS breathed, it occasions a violent and convulsive cough, attend- ed With much pain in the chest." I thought it necessary to premise thus much, in order to guard 284 The form of the retort in which this g-as is made, must be gireu in order to make mj iustruclions intellig^ible. Fig-ure A, is a safety tube used to prevent any accident during' the operation, and is also used to convey the sulphuric acid into the retort, after the other materials are put in, and the whole well luted down. B, is a distilling tube, through which the gas passes over into the receiver. It is important to observe whether the sulphuric acid is of the standard, specific gravity, 1. 85, that is, whether it weighs eighty- five per cent more than the same measure of distilled water, since a small deficiency, in this respect, will be attended with a great deficiency of strength. In "Thompson's Chemistry" there is a ta- ble showing the strength, and consequently, the value of sulphuric acid, of different specific gravities. It will there be seen, that when ■sulphuric acid is of the specific gravity, 1 . 85, it will contain fifteen per cent, of water, when of 1. 80, it will contain twenty per cent., and so on. As all good oil of vitriol ought to be at least 1. 85, it will be found a great loss to the bleacher, when it proves to be be- low that standard. Still more important is the purity of the manganese ; for if it con- tains much calcarious, or other earthy matter, there is not only a loss of so much manganese, but a greater loss of sulphuric acid, ne- cessarily wasted in saturating the earthy matter. There are tw« i 285 distinct ores of manganese, the grey and the black — the grey is the richest ore, but is very subject to be combined with hme, some samples containing eight per cent. ; therefore, the black is to be preferred, as it is said to contain no lime, its impurity consisting principally in sulphur, which has no injurious effect in this process. Fine salt should be employed for this purpose, that which is call- ed blown being the best. It should be clean, and free from all adulterations. The next object is, to obtain a caustic alkali, for the carbonic acid coniained in the alkali that is offered for sale, renders it much less efficacious than when it is made caustic bj' lime. For this pur- pose add to the alkali half its weight of quick lime, and boil them for half an hour in water- When clear, the solution is poured off, and trore water added, to wash the sediment, and this process is repealed several times, till the alkali is found to be all extracted. When the alkali is to be used in the receiver, it is unnecessary to separate all the lime — and if the receiver be filled with lime-water^ the boiling in lime may be omitted. To prepare the bleaching liquor. To a receiver containing one hundred and twenty gallons of water, add eight pounds of pearl-ash, rendered caustic by lime. For this quantity put into the retort fourteen pounds of manganese, ^nd from sixteen to twenty pounds of salt, mixed with three gal- lons of water. The cover and tubes are then firmly luted by driv- ing into the joinings a stiff putty, and afterwards, dry powdered chalk. The cover also should be faslened down to ensure safety. When things are thus disposed, sixteen pounds of sulphuric acid are poured through the crooked funnel ; but slowly and at inter- vals, that the gas may not pass too rapidly, which is known by the violence of the ebullition in the receiver, and the escape of the noxious fumes. This is a tedious process, and usually consumes 286 half a daj. It would be easy to place a vessel of the acid so that a very small sueam miglit constantly pass into Uie fuouel, auo iLus the operation be suffered to go on of itself. There irouia be a saving of time, and the supply of acid would be more unilbrm, oc- casiouiiig a less waste of the gas. After all tiie action has ceased, which may be known by applying the ear to the receiver, or by grasping with the hand the tube leading to it, a fire is kindled un- der the retort. This must also be regulated by the evolution of gas, and continued till no more passes over, which usually occu- pies three or four hours. By this time the gas tube will be hot, owing to the passage of steam, though dunng most of the process it will be cold. The bent funnel is not always so adjusted as to operate as a tube ci safetv . in which case it will be necessary to open the retort as soon as the heat decays, otherwise the bleaching liquor from the receiver will pass into the retort and nil it. in eveiy case it n.ay be i^roper to open it and pour in cold water, for a lai'ge masb of heated brick work and sand will cause the contents tu boil for a long time after the fire is removed, and thereby to become indu- rattd. For the greater safety or the retort, it is thought by some useful to keep the sand in which it is embedded filled with water. It is necessary to be attentive to these and such like minutiae, which have been the occasion of many failures to young practi- tiouei*s. BLEACHNG. THE first process which the cloth usually undergoes, is fermen- tatioii. wfiich is very usefully attended to when time wi 1 admit, thoug?i ii i» not indispensable. V*'hen t.his has been well per form" ed, a quantity o^ gelatmous substance has collected in the water, and in the subsequent washing much foam, like that of soap suds^ 287 has been produced. I have sometimes fermented in weak Ije, in which cloth has been boiled. In either case it is, of course, pre-? ferable in a warm state. When put into the fermenting hquor, it is loosely folded, and the two corners of the end tied round it. In this state it is also boiled and washed. The washing- is repeated after every other process, severally, till it is finally dried, and is performed at least six times. After fermenting- and washing, it is next boiled in lye. Bleach- ers use difterent proportions of pot-ash, but three pounds to the hundred weight of cloth is considered by good bleachers as suffi- cient. The same liquor will answer several times, and perhaps any number of times, by adding additional pot-ash, and a sufficient quantity of water to supply the loss. The process of bucking, with suitable apparatus, would be preferable to boiling. I have known this tried by hand, but it was found much too laborious. The lye will become deeply coloured and thickened, and it is said will, sometimes, acquire the consistence of molasses, by dissolving and combining with the colouring matter of the cloth. When the cloth is put to bleaching, it must be untied and loosely thrown into the liquor, crowding it down but little. One-third part of the contents of the receiver, as before described, diluted with three or four times the quantity of water, will be sufficient for one hundred and fifty pounds of cloth. The time it remains in the bleaching liquor, must be determined by convenience, but twelve hours is sufficient, perhaps much less. Those who use the hyperoxy muriate of lime, say it is slower in its operation. Lime would be more economical than pot-ash, and is said to an- swer as well. I made one experiment, however, with it, but from some cause, was not very successful, much of the gas escaping. When lime is used in the receiver, in place of pearl-ash, continual agitation is requisite to keep it suspended in the liquor, and per- haps even then it does not combine so readily with the gas as pot- ash, the one being mechanically, the other chemically divided* 288 It is the same with carbonate of magnesia, reoortmended by Davy, yet tliis substance 1 employed in my first bleaching expcniuent with complete success. To return from this digression, the boiling- and bleaching", with the WRsbing^ must be again repeated, which will g^i n<^rally be sufficient. Less alkali will be required after the first boiling, and a fresh solutiun of pearl-ash is preferable, as it keeps the cloth nicer than common pot-ash. After the cloth is sufficiently bleach- ed, it is put into a souring in order to take out such stains as it may have contracted, as also, to prevent its acquiring a brown tmge by time. It is usually recommended to make the water as scair to liie taste with oil of vitriol as lemon juice. The cloth loo'cs ihe clearer for being- in h oretty strong acid, in which it shuald remain twelve hours. When it comes out of this liquor, cledr water should be made to pass through it three or four times, filling- the vessel and drawing oflf at the bottom. This w)ll take out much of the acid, after which it must be carefully and thorough- ly cleansed, by repeated washings. It is said the cloth will have a brighter appearance for being dried in the shade. The process for yarn or thread, is essentially the same as that described for cloth ; but it seems to require a gi eater streogih of bleaching liquor, or that the pi*ocess should be oftener repeated. The labour i)f washing is much greater. Some persons pass a large stream of water through it for some time, which willckanse it su ^ -ieDtly, except after the souring, wh' o it must be thorough' ly washed. By this means much labour will be saved. ^•^"^ y