Tecl^nical Drawing Series Essentials of gearing ANTHONY < ooG Looooo '^r-'^ ^ S-^AT T.:/,Cf E3 s c L :<:e SA..TA BARBARA. CALIFORNIA ,^^9-?-^ Technical Drawing Series ANTHONY'S MECHANICAL DRAWING ANTHONY'S MACHINE DRAWING ANTHONY'S GEARING ANTHONY AND ASHLEY'S DESCRIPTIVE GEOMETRY DANIELS'S FREEHAND LETTERING DANIELSS TOPOGRAPHICAL DRAWING D. C HEATH & CO., PUBLISHERS TECHNICAL DRAWING SERIES THE ESSENTIALS OF GEARING A TEXT BOOK FOR TECHNICAL STUDENTS AND FOR SELF-INSTRUCTION, CONTAINING NUMEROUS PROBLEMS AND PRACTICAL FORMULAS GARDNER C. ANTHONY, A.M., Sc.D. Professor of Drawing in Tufts College and Dean of the School of Engineering; Author of "Elements of Mechanical Drawing," and "Machine Drawing;" Member of American Society for the Promotion of Engineering Education; Member of American Society of Mechanical Engineers REVISED D. C. HEATH & CO., PUBLISHERS BOSTON NEW YOUK ClUCAGO Copyright, Bt Gardner C. Anthony, 1897 AND 1311. 2 lO A 5 "'' lU^.1-0 Cjll PEEFAOE. The most feasible method for the acquirement of a working knowledge of the theor}- of gear-teeth curves is by a graphic solution of problems relating thereto. But it requires much time on the part of an instructor, and is very difficult for the student, to devise suitable exam- ples which, while fully illustrating the theory', shall involve the minimum amount of drawing. It is the aim of the author to overcome these difficulties by the presentation of a series of pro- gressive problems, designed to illustrate the principles set forth in the text, and also to encour- age a thorough investigation of the subject by suggesting lines of thought and study beyond the limits of this work. In this as in the other books of the series the author would emphasize the fact tliat the plates are not intended for copies, but as illustrations. A definite la^'-out for each problem is given, and the conditions for the same are clearly stated. This is accompanied by numerous references to the text, so that a careful study of the subject is necessitated before performing the problems. Although specially addressed to students having no previous knowledge of the principles of kinematics, it is also designed to serve as supplementary to treatises on this subject. iV PREFACE. The methods and problems have already proved their usefulness in the instruction of stu- dents of many grades ; and it is hoped that their publication may promote a wider interest in, and more thorouerh study of, the essentials of gearing. GARDNER C. ANTHONY. Tufts College, Sept. 24, 1897. PREFACE TO THE REVISED EDITION. In revising The Essentials of Geaeing it seemed desirable to supplement the work by an introduction which should better adapt it to tlie use of college students. In doing this the chief aim of the author has been to present the general principles underlying the study of velocity ratio, which should serve not only as an introduction to the study of Gearing, but as supplementary to the many excellent treatises on Kinematics and Mechanism. It is in this manner tliat the author makes use of the book in his classes. GARDNER C. ANTHONY. Tufts College, Jan. 2, 1911. co:n'te:nts. Introduction i^ I. Subject of Introduction. II. Velocity Ratio. III. Angular Velocity. IV. Instantaneous Center or Centro. V. Determination and Proof of Instantaneous Center. VI. Centro of Rolling Curve. VII. Velocity Ratio as Deterniined hy Intermediate Connectors. VIII. Velocity Ratio in Contact Motion. IX. Conditionsof Constant Velocity Ratio. X. Flexible Connector.s. XI. Similarity between the Three Modes of Transmission. XII. Sliding Action. XIII. Directional Rotation. XIV. Positive Rotation. XV. Pure Rolling. XVI. The Three Modes of Transmission. CHAPTER I. General Principles I. Constant Velocity Ratio. 2. Positive Rotation. 3. Gearing. Odontoidal Curves 4. Classes of Curves CHAPTER II. 5. Cycloid. 6. Epitycloid. 7. Hypocyclold. 8. To Construct a Normal. 9. A Second Method for Describing the Cycloidal Curves. 10. Double Generation of the Epicycloid and Ilypocycloid. 11. Epitrochoid. 12. Involute. CHAPTER 111. Spur Gears and the Cycloidal System 13. Theory of Cycloidal Action. 14. Law of Tooth Contact. 15. Application. 16. Spur (Jears. 17. Circular Pitcli. 18. Diainotcr Pitch. 19. Face or Addeudinn. 20. Flank or Dedendum. V VI CONTENTS. PAGE 21. Path of Contact. 22. Arc of Contact. 23. Arcs of Approach and Recess. 24. Angle of Obliquity or Pressure. 25. Rack. 26. Spur Gears Having Action on Both Sides of the Pitch Point. 27. Clearance. 28. Curve of Least Clearance. 29. Backlash. 30. Conditions Govern- ing the Practical Case. 31. Proportions of Standard Tooth. 32. Influence of the Diameter of the Rolling Circle on the Shape and Efficiency of Gear Teeth. 33. Interchangeable Gears. 34. Practical Case of Cycloidal Gearing. 35. Face of Gear. 36. Comparison of Gears, illus- trated in Plates 4, 5, and 6. 37. Conventional Representation of Sj^ur Gears. CHAPTER IV. Involute System 26 38. Theory of Involute Action. 39. Character of the Curve. 40. Involute Limiting Case. 41. Epi-- cycloidal Extension of Involute Teeth. 42. Involute Practical Case. 43. Interference. 44. Influence of the Angle of Pressure. 45. Method for Determining the Least Angle of Pressure for a Given Number of Teeth Having no Interference. 46. Defects of a System of Involute Gearing. 47. Unsymmetrical Teeth. CHAPTER V. Annular Gearing 38 48. Cycloidal System of Annular Gearing. 49. Limiting Case. 50. Secondary Action in Annular Gearing. 51. Limitations of the Intermediate Describing Curve. 52. Limitations of Exterior and Interior Describing Curves. 53. The Limiting Values of the I^xterior, Interior, and Inter- mediate Describing Circles for Secondary Action. 54. Practical Case. 55. Summary of Limitations and Practical Considerations. 56. Involute System of Annular Gearing. CONTENTS. Vii CHAPTER YL P^vGE Bevel Gearing 45 57. Tlieory of Bevel Gearing. 58. Character of Curves Employed in Bevel Gearing. 59. Tredgold Approximation. 60. Drafting the Bevel Gear. 61. Figiiring the Bevel Gear with Axes at 90°. 62. Bevel Gear Table for Shafts at 90°. 63. Bevel Gears with Axes at Any Angle. CHAPTER vn. Special Forms of Gears, Notation, Formulas, etc 57 64. Odontographs and Odontograph Tables. 65. The Three-Point Odontograph. 66. The Grant Involute Odontograph. 67. AVillis's Odontograph. 68. The Robinson Odontograph. 69. TJie Klein Coordinate Odontograph. 70. Special Forms of Odontoids, and Tiieir Lines of Action. 71. Conjugate Curves. 72. Worm Gearing. 73. Literature. 74. Notation and Formulas. CHAPTER YITL Problems 70 75. Method to be Observed in Performing the Pioblems — PROBLK.-\r 1. Cycloidal f.imiting Case. Face or Flank Only 71 2. Cycloidal Limiting Case. Face and Flank 7^3 3. Cycloidal Gear. Practical Case 74 4. Involute Limiting Case 70 5. Involute Practical Cases 77 6. Cycloidal Annular Gear 7s 7. Involute Annidar Gear 79 8. Cycloidal and Involute Bevel Gears. Sliafts at 90° 80 9. Cycloidal and Involute Bevel Gears. Shafts at Other than 90° . . . .81 THE ESSENTIALS OF GEARING. INTRODUCTION. I. This treatise deals with the principles governing the transmission of motion by gear- ing. The introduction treats of the fundamental principles governing constrained motion in one plane as it relates to the direction and relative velocities in link and contact mechanism, and with special reference to gearing. Those desiring a less mathematical treatment of the principles should omit the introduc- tion, as the subsequent consideration of the subject is not necessarily dependent thereon. The diagrams are lettered to correspond throughout and, in general, to accord with the plates on gearing. II. Velocity Ratio. In discussing the motion of the parts of a machine we are chiefly con- cerned with their relative velocities, although the path described by a point, or points, may in some cases be of equal or greater importance. As the path of any point may be regarded as circular for any instant of time, we may com- pare the velocities of connected parts by their respective revolutions, linear velocities of peripheries, or the angles described in a unit of time. The I'atio between two such velocities is called the velocity ratio, and the study of gearing relates chiefly to tlie methods used for maintaining a constant ratio of velocities between two shafts while transmitting a positive rotation. IXTRODUCTION", III. Angular Velocity is the term used to exjiress the velocity of a rotating bod}'. It may be expressed as follows : 1. Number of revolutions per unit of time; as 120 rev. per n 2. Number of degrees per unit of time ; as 720° per sec. 3. Number of radians per unit of time ; as 12.56 radians per sec. These values are the same for all points in a revolving body. The radian is a unit for angular measure. It is an arc of linear measure equal to the radius, and subtends 57.3°, hence there are 2 tt radians in 360°. A rotating body making N revolutions per unit of time has an angular velocity (co) of 2 7rN radians. This , , linear velocitv 'IrrrH v v' IS equal to = - = - = «, LINEAR VELOCITY OF A Fig:. I. radius r V and I' ' being the linear velocities of points at ;• and r' radial distance from the center of rotation. Since co is the same for all values of r. it is equal to - and, therefore, numerically equal to the linear velocity of a point at unit distance from the center. If the scale of velocities in Fig. I be 100 ft. per minute per inch, the number of radians will be - = ^^ = 2G6.6. and the number of revolutions per minute would be — = " = 42.5. r .^ I EO which is perpendicular to ER at E, since the direction of motion of any point in a rotating body is perpendicular to the radius at tliat point. Simi- /^^T ^ ^ larly K may be considered as rotating about any ^^' point in KO perpendicular to KL at K. Their point of intersection will be common to both radii, and therefore the center of rotation of EK for the instant ; hence, the instantaneous center, or centro. According to Art. Ill, all points in the line will have an angular velocity ^ V ER KL , equal to - = — = — ; lience KL ^ r OE OK ER OE X KO. KL may be graphically obtained by laying off OE' on OK, equal to OE, and drawing E'R' perpendicular to OK and equal to ER. The intersection of the radial OR' and KL will determine the velocity of point K, which is KL. Again, if we determine EH, the longitudinal component of ER, it must equal KM, the longitu- dinal component of KL, otherwise the line EK would not maintain a constant length. Xll INTRODUCTION. V. Determination and Proof of the Instantaneous Center. Fig. III. EK is an and inexteusiblc rod. KL indicates the motion of point K in direction and intensity. ER indicates the motion of point E, the longitudinal components of l ER and KL, which are EH and KM, being eqnal. Draw IT, and Z will be the point about wliich the rod tends to rotate by reason of the side components Kl and ET. YZ is the horizontal component of point Z and, in common Avith all points in the rod, is equal to EH and KM. B'rom K draw KG perpendicular to KL, and from Z draw ZO perpen- dicular to YZ. If the angle LOK equals the angle YOZ, points Z and K will have the same angular velocity about (Art. Ill), and hence will be the instantaneous center. inflexible Similarly = — , and oz Proof. In the similar triangles LKl and KOZ, — = — , but IL = MK = YZ, hence therefore angle LOK is equal to angle YOZ. q.e.d. Similarly angle ROE = angle YOZ = angle LOK, hence must be the center about which all points in the rod EK revolve with equal angular velocity. VI. If a circle, or other curve, rolls on a right line, or curve, its centre at any instant will be the point of tangency of the rolling and fixed curve, since this will be the only point INTRODUCTION. Xlll of the circle whicli is at rest. In Fig. IV the rolling circle MAO has its centro at 0, its point of tangency with the line on which it rolls. This may be determined by finding the direc- tion of motion of any two points in the curve, such as A and R, and drawing per- pendiculars from these points. Their intersection will be the instantaneous center of rotation, or centro. If CD be the velocity of translation, it will also be the linear velocity of all points in the circum- their rotation about the center C. Point A will, therefore, have components of velocity AF and AE equal to CD, and point R will have components RT and RV also e(|ual to CD. Perpendiculars to the resultants AB and RS from points A and R will intersect at 0, the centro. Again, if points C and M be taken, the centro will be determined as follows : since both points move in horizontals, the point of intersection of the perpendiculars from tliese points will be indeterminate, and other means must be emploj-ed to determine the centro. The velocities of points C and M will be CD and MN. The latter is the resultant of two liorizontal components equal to CD, one being the circumferential velocity, and the otlier the velocity of translation common to all points of the circle. Therefore, MN = 2CD; but = , hence must be the point about which rotation takes place. CD CO Fig-. IV. XIV INTRODUCTION". VII. Velocity Ratio as Determined by Intermediate Connectors. F and G, Fig. V, are the fixed centers of the revolving arms 1 and 2, their free ends being connected by the link EK. It is required to determine the velocity ratio between 1 and 2 for the instant shown. Peoof. Let ER be the graphic rejDresentation of the linear velocity of the driving arm 1, the longitudinal component of which is EH. Since the length of the link is constant, the Fig. V. longitudinal component of the motion of K in arm 2 must be KM = EH, and the linear velocity ER will be KL. Let co^ and co.^ designate the angular velocities of arms 1 and 2, then Wj = — and cOr,= — . From tlie similar triansrles EHR and FCE, — = — Also from the similar triangfles - GK ^ EF FC ^ 1 ^.,„ KL KM EH 1 CO, ER GK EH GN GN ^^ f .^ • -i KML and GNK, — = — = — , hence -^ = — X — = — x — = — Also from the similar GK GN GN &)o FF KL FC EH FC INTRODUCTION. XV triangles AFC and AGN, = — Hence the general law: The angular velocities of revolving arms with an intermediate connector are inversely proportional to the segments into tvhich the line of action divides the line of centers. This law may be obtained also by using the centro in connection with centers F and G. Let ©3 designate the angular velocity of E and K about the instantaneous center 0. Di'aw OZ perpendicular to the line of the link EK and observe the similarity of triangles EHR and OZE, also of KML and OZK. ER EF KL GK ER KL (Wo = — = OE OK "3 ER OE - X — EF ER ^ — KL OK ^3 OK_OZ <»3 GK KL GK~GN If the center line of the link intersects the line of centers between the fixed centers, as in Fig. VI, the only change in the conditions will be in tlie direction of rotation of arms 1 and 2. In Fig, V they are alike and in Fig. VI they are opposite. As tlie same letter- ing is used in both figures, the demonstration may be applied to either. id, or any otlier curve which may not interfere with the action of the gear tooth. The opposite sides of the teeth are unulc alike in order that motion may take pkice in cither direction. If tlie direc- tion l)e that indicated hy the arrows, tiie pinion hcing the driver, the .shaded side of the teeth would have contact ; and if the direction he reversed the opposite faces would engage. In order to accurately reproduce the dedenda of the pinion, a scroll may be used in the fol- lowing manner : — Having selected one to match the tooth curve, C E, continue the curve of the scroll l>y the center F, from which a circle should be drawn tangent to the line of the scroll. ]Mark that point of the scroll in contact with the pitch circle. Having laid off the pitch, and thickness of the teeth, place the marked point of the scroll to coincide with these points, and at the same time tangenl, to the circle already drawn. Draw such part of the curve as lies between the addendum and dedendum circles. Reverse the scroll for drawing the opposite side of the teeth. 17. Circular Pitch. The distance A D, or A E, measured on the i)itch line between cor- responding jjoints of consecutive teeth, is called the circular pitch, and is equal to the circumference of pitch circle number of teeth Let P' denote the circular pitch, D' the diameter of the pitch circle, and N the number of teeth, then will P' = '^ (1), and, ~, = ^, (2). 18. Diameter Pitch. Tn order to express in a more direct and simple manner the ratio between the diameter of the pitch circle and the number of teeth, and to easily determine the 12 TOOTH PARTS. proportions of the tee.th, it has been found expedient to apply the term pitch, or more properly, diameter pitch, to designate the ratio between the number of teeth and tlie diameter of pitch circle. This is 7iot an ahsoJufe measure, but a ratio ; and since it may usually be expressed by a whole number, the proportions of the parts of a tooth, which are commonly dependent on the pitch, may be more readily determined, and all the figuring of the gear simplified. Designating the diameter pitch by P, P = q"/ (3). To obtain the relation between the diameter pitch and the circular pitch, compare formulas 2 and 3. -, = —,, ^, = P I hence 5; = P or P P' = tt (4). This last equation expresses the relation between the two pitches in a simple form which may be easily remembered. Illustration. — The pinion represented in Plate 4 has 12 teeth, and is 3 inches in diameter. 5; = P, ^ ^ '^' ^^^ pitch, therefore, is 4. The circular pitch, P' = ^ = — ^ = -7854. Having given any two of the terms, N , D', P, P', the other terms may be determined. 19. Face, or Addendum. That portion of the tooth curve lying outside of the pitch circle is called the face or addendum, as C D, Plate 4. 20. Flank, or Dedendum. That portion of the tooth curve lying inside of the pitch circle is called the flank or dedendum, as E H , Plate 4. 21. Path of Contact. In Fig. 1, Plate 3, it will be observed that the contact between the two curves takes place in the arc A A' A" A'". This is called the path of contact, or line of action, and in the c^xloidal system this line is an arc of the describing circle. ARCS OF CONTACT. lo 22. Arc of Contact. The arc described by a point on the pitch line during the time of con- tact of two odontoids is called the arc of contact. It must not be less than the pitch. In this case the arc of contact would Ije measured by the arcs A D or A E , and these arcs being equal to the pitch, the case is called a limiting one. In practice it should be greater, which would be accomplished by lengthening the addendum. Plate 4. 23. Arcs of Approach and Recess. There are four cases of contact that may take place between the gear and pinion of Plate 4. 1. Gear as driver. Direction opposed to the arrows. Contact begins at A and ends at C. 2. Pinion as driver. Direction same as arrows. Contact begins at C and ends at A. In each of these cases the action will take place between the shaded portions of the teeth. 3. Gear as driver. Direction same as arrows. Contact begins at A and ends at L. 4. Pinion as driver. Direction opposed to the arrows. Contact begins at L and ends at A. In the last two cases there will be no contact between the shaded portions of the teeth. In the first and third cases the contact takes place from the pitch point, and the arc described by a point on the pitch line during tliis action is called the arc of recess. In the second and fourth cases the contact takes place toward the pitch point, ending at A, and the arc described by a point on the pitch line during this action is called the arc of approach. It should also be observed that in the case illustrated the arc of contact must be either one of approach or of recess; but had the teeth of each gear been provided with curves on both sides of the pitch-line, as in Plate 5, the arc of contact would have consisted of an arc of approach and of recess. (See Art. 30, page 10, for a further discussion of the relation between these arcs.) 14 ANGLE OF PRESSURE. RACK. 24. Angle of Obliquity, or Pressure. The angle which the common normal to a pair of conjugate teeth makes with the tangent at the pitch point, is called the angle of obliquity, or angle of pressure. The angle CAP, Plate 4, is the angle of greatest obliquity. The greater this angle, the greater the tendency to thrust the gears apart ; the friction will be increased and the component of force tending to produce rotation will be decreased. 25. Rack. If the diameter of the gear be indefinitely increased, the pitch circle will finally become a right line, and the gear will then be known as a rack. The rack shown in PLx^te 4 has teeth only on one side of the pitch line, like the pinion and gear, and the conditions of action are simikir. The tooth-curve will be a cycloid, and the rolling circle, M N 0, must be the same as that used for the engaging pinion, in order to fulfil the general law for maintaining a constant velocity ratio (Art. 14, page 10). 26. Spur Gears having action on both sides of the Pitch Point, Plate 5. If we assume the diameters of pitch and rolling circles to be the same as before, and the arc of action, C A, un- changed, the addendum of gear and dedendum of pinion will be the same as those of Plate 4. This case, liowever, differs from the preceding in tliat the number of teeth is but lialf as great, and therefore the pitch will be doubled. This will require tlie arc of action to be doubled, in order that it shall equal the pitch (Art. 22, page 13). Such increase in the arc of action may be made b}' continuing the path of contact to the other side of the pitch point, following the circumference of a rolling circle which may or may not be equal to the other rolling circle. Having laid off the arc A H equal to one-half the circuhir pitch, describe the curves H K and H L , with H as the generating point of the new rolling circle. The former of these curves will CURVE OF LEAST CLEARANCE. 15 b«!coiiic the addiMidum of tin; piuiuii, and tliu latter the dedendum of tlie gear tooth. The en- gaging gears Mill then lune l)oth faces and flanks, the action will begin at C and end at H, the path of contact will be C A H, the arc C A being tlie path of approach, and A H the path of recess, their snm being ecpial to the circular pitch. In a similar manner the dedendum of the rack tooth may be described to engage the adden- dum of the pinion tooth, and the contact begun at N will end at 0, N M being the path of approach, and M the path of recess. That portion of the dedendum of rack tooth which engages the addendum of the pinion is indicated by sectioning, but it is necessary to continue the dedendum to a depth sufficient to allow the addendum of the engaging tooth to enter. 27. Clearance. The space between the addendum circle of one gear and the dedendum circle of an engaging gear is called clearance. Fig. 9, page 17. 28. Curve of Least Clearance. If the pitch circle of tlie gear be rolled on that of the pinion, and the epitrochoid of the liighest point, C, of the gear tooth l)e determined, it will l>e the curve of least clearance. The successive positions of the tooth, \\ hen so revoh cd, ai-e shown by the dotted line in Plate 5, and tlie line connecting these points would be the desired curve. This may be obtained as follows: .Vssume any point, R on the pitch circle of pinion, and lav off arc A R' on the pitch circle of gear, equal to arc A R. From R , with radius R C, equal to R' C , describe an arc. Similarly deseri])e other ares, and draw a curve toui'hing these arcs on the inside. This curve will be the curve of least clearance.* * See also the method of Art. 71, page 03. 16 CONDITIONS GOVERNING THE PRACTICAL CASE. 29. Backlash. In order to allow for unavoidable inaccuracies of workmanship and operat- ing, it is customary to make the sum of the thickness of two conjugate teeth something less than the circular pitch. This insures contact between the engaging faces only. 30. Conditions governing the practical case. From a consideration of the foregoing limiting cases, the following principles are deduced, to which are also added the limitations and modifi- cations established by practice. 1. The curves of gear teeth, which act to produce a constant velocity ratio, must be described by the same curve rolling in contact with their respective pitch circles. (Art. 14, page 10.) Practical considerations limit the diameter of the describing circle to a maximum of about -z-5 or equal to the radius of the pitch circle, and a minimum of about 1| P', or -^. See also Art. 32, page 19. 2. The arc of contact must equal the circular pitch, and in practice exceed it as much as possible. 3. The addendum of a gear tooth engages the dedendum of the pinion, and the action between them either l)egins or ceases at the pitch point. Since the addendum and dedendum of any tooth are independent curves, they may be described by rolling circles differing in diameter. 4. In the limiting cases considered, the height of the tooth is dependent on the arc of con- tact, but in practice, the arc of contact is made dependent on the height of the tooth. While it is an almost universal custom to make the addenda of engaging teeth equal, there are special cases, in which very smooth-running gears are required, where it would be advan- tageous to make the addenda of the driver less than those of the driven gear, thus increasing the arc of recess, or decreasing the arc of approach. PROPORTIONS OF STANDARD TOOTH. 17 The approaching" action being more detrimental, by reason of the friction induced, it is common to de- sign clock gears so as to eliminate this by providing the driver with faces only, and the driven with flanks only. Or, if the gears are made with both faces and flanks, to so round the faces of the driven gear that no action may take place. 31. Proportions of Standard Tooth. The propor- tions most commonly accepted for cut gears are those illustrated in Fig. 9. The dimensions are made depen- dent on the pitch, as follows : — Addendum, (S) Dedendum, (S + f) = diam. pitch I diam pitch -f- clearance + f. Thickness, (t) = ^ circular pitch = y = ^ Clearance, (f) = -addendum = |^ -^ or, f = - thick- t P' ness of tooth = ^ = ^ 20 P In assuming this value for the thickness of the tooth the backlash is taken as zero, but of course the Fig. 9. 18 INFLUENCE OF THE ROLLING CIPvCLE. tooth must be slightly smaller than the space to permit of freedom hi action. If there be any backlash the value of t will be '"'"'"^" '"^"^ ~ '^""'^'''^^ . In rough cast gears the backlash may be as great as j^^jth the circular pitch, but this amount is very evcessive. It is, however, in- consistent to base the values for backlash, or clearance, on the i)itch, since an increase in tlie size of the tooth, or pitch, does not necessarily mean a proportional increase in the allowance to be made for the inaccuracies of workmanship. Indeed, both these clearances must be left to the judgment of the designer. Fillets. The circular arc tangent to the flank and dedendum circle is called the fillet. It is designed to strengthen the tooth by avoiding the sharp corner at the root of the tooth. A good rule is that of making the radius of fillet equal to one-seventh of the space between the teeth, measured on the addendum circle, as in Fig. 9. The limit of size may be determined by obtaining the curve of last clearance. Art. 28, page 15. 32. Influence of the Diameter of the Rolling Circle on the Shape and Efficiency of Gear Teeth. If the height of the teeth be previously determined, any increase in the diameter of the describing circle will increase the path of contact and decrease the angle of pressure. But since an increase in the diameter of the describing circle produces a weaker tooth, by reason of the undercutting of the flank, as shown in Fig. 12, page 21, the maximum limit of the diameter is commonly made equal to the radius of the pitch circle within which it rolls. As was shown in Art. 9, page 5, this will generate a radial flank. In the case of geai"S designed to trans- mit a uniform force, and not subjected to sudden shocks, it is desirable that the teeth have radial flanks, and consequently the diameters of the rolling circles will be equal to the radii of the pitch circles within which the}- roll. If the force to be transmitted be irregular, and the INFLUENCE OF THE ROLLING CIRCLE. / teeth required to sustain suddeu strains, it is better that the flank be made wider at the dedenduni circle, and a describiug circle chosen of a diameter sufficiently small to produce the desired result. In general, the diameters of the describing circles D' 5 will lie between the values of -7^ and - . The second value was used for the describing circle of the efears in Plate 5, and would describe radial flanks for a gear having ten teeth. Fig. 10 illustrates the effect of a change in the di- ameter of the rolling circle on the path of contact and angle of pressure. Two gears of equal diameter are su[)posed to engage, and the teeth are described by roll- ing circles of equal diameter. K P is the addendum, and P L the dedendum of the tooth described by the rolling circles C P, and P D, which are of the same diameter, and equal to one- quarter of the pitch diameter. A C being the ad- dendum line of the engaging gear, C may be considered as the first, and D as the last, point of contact. Tlie arcs C P and P D constitute tlie path of contact, and the angle C P H is the angle of pi'cssure. Next consider the describing circle as increased, its Fig. 10. 20 INTERCHAXGEABLE GEARS. 91 4 D' 2 38 P' 1.35 P'. 32.3° 20.3°. Fig. 11. diameter being equal to one-half of the diameter of the pitch circle. The form of the tooth ^vill now be E P F, and the path of contact A P B. In the latter case the arc of contact will be greater, the maximum angle of pressure less, and the tooth weaker than in the former. The relation between the two cases may be more exactly stated as follows : — Diameter of describing curve. Arc of contact, Maximum angle of pressure. Again, the weakness of the tooth in the second case may be partially overcome by reducing the height of the tooth, and in general this would be advantageous, the so-called standard tooth being too high for the best results. 33. Interchangeable Gears. Since the same diameter of rolling circle must be used for the addendum of pinion tooth, and tlie dedendum of engaging gear tooth, it follows that for any system of interchangeable gears, the addenda and de- denda of all teeth must be described by the same describing curve. It is also necessary that the pitch, and proportion of the teeth, be constant. PRACTICAL CASE. 21 In practice, it is common to regard gears of twelve or of fifteen teeth as tlie base of the system, and the diameter of the rolling circle is made equal to the radius of the corre- sponding pitch circle, thus describing teeth w ith radial flanks for the smallest gear of the set. If twelve be adopted as the smallest number of teeth in the system, the diameter of the N 12 pitch circle will be D' = - = -— , and the diameter of the de- scribing circle will be ^ = □• Again, if a fifteen-toothed gear be used as the base of 7 5 the system, the diameter of the describing circle will be -^. Figs. 11 and 12 illustrate a fifteen and a nine-toothed gear engaging a rack. The diameter of the rolling circle by which the teeth were described is -^, which will equal 3.75 inches for a 2 pitch gear. The fifteen-toothed gear will have radial flanks, but the nine-toothed gear will have the flanks much undercut by reason of the diameter of the rolling circle exceeding the ra- dius of the pitch circle. 34. Practical Case of Cycloidal Gearing. Plate 6. Let F and G be the centers of pinion and gear having twelve and eighteen teeth respectively, and a diameter pitch of 4. The Fig. 12. 22 SPUR GEARS. pitcli diameters will equal p = t = ^ inches, and □ =-^ =4i^ inches (Art. 18, page 12). If the tooth he of standard dimensions, the addendum and dedendnm lines may he determined and drawn hj Art. 31, page 17. The diameter of the rolling circle is assumed to he 1^- inches for the addendum and dedendum of hoth gears. Since the teeth should usually he shown in con- tact at the pitch point, suppose the generating point of the describing curve to he at this point, and describe the curves by rolling the circles from this position, first on the inside of one pitch circle, and then on the outside of the other pitch circle, thus obtaining the flank of one tooth, and the engaging face of a tooth of the other gear. An enlarged representation of these curves is shown in Plate 6. They may be drawn by the methods of Arts. 6 and 7, page 5, or by Art. 9, page 5, but care should be used to draw them in their proper relation to each other, as shown in the figure, so that it may not be neces- sary to reverse the curves in order to incorporate them into tooth forms. The order for the drawing of the curves may be A B , A T, A D , A S. Instead of reproducing the tooth curves by means of scrolls, it is sufficiently accurate, and much more rapid, to approximate them by circular arcs. Plate 2, Fig. 3, illustrates a simjjle method which closely approximates the curves of this system, and suffices for the ordinary drawing of a gear, but in no case should be used for describing the curves for a templet. This method consists, frst, in the construction of a normal for a point of the curve at a radial distance from the pitch line equal to two-thirds of the addendum or dedendum of the tooth; second, in the finding of a center on this normal, such that an arc ma}" be described through the pitch point, and the point of the tooth already determined. A P is the height of the adden- dum, and B a point radially distant from the pitch line, equal to - A P, through which the arc PRACTICAL CASE. 23 B E is drawn. When the point E of the descn])ing curve sliall have become a point of contact, as at E', the arc E' P being erjual to E P, the point P Avill have moved to T, the chord T E' being equal to the chord E P. T will })e a point in the addendum, and T E' the normal for this point. From a point, M, on this normal, and found by trial, describe the arc P T, limited by the ad- dendum line. Similarly the curve of the dedendum may be determined. Having determined such centers as may be required for describing the tooth curves, di-aw circles through these centers, as indicated in Plate 6, to facilitate the drawing of other teeth. The radius for the dedendum is often inconveniently great, and in such cases it is desirable to use scrolls, employing the method of Art. 1(], page 11. Next divide the pitch circle into as many equal parts as there are teeth, beginning at the pitch point. From each of these divisions lay off the thickness of the teeth. If there be no backlash, this thickness will equal one-half the circular pitch ; Ijut if an amount be determined for backlash, the thickness will equal P^— backlash 2 The circle of centers liaving been drawn, the tootli curves should be described. These will be limited l)y tlie addendum and dedendum circles already drawn. Finally draw the fillets. The maxinuim angle of pressure between the pinion and gear will be 24°, the arc of approach .52, the arc of recess .48, and their sum, Avliich is the arc of contact, 1 inch, or 1.27 times the circular ])itch. The rack teeth would be similarly described. The })itch line l)einga right line, the circular pitch may be laid off directly by scale, or spaced from the pinion. The approximate method may be used for the tooth curves, and lines drawn parallel to the pitch line, for the centers of the arcs which approximate the addenda and dedenda of the teeth. 24 GEAR FACE. ' y/w, P m m m ^////., 'mmm ^ ^ ,_> I, Fig. 14. Fig. 15. 35. Face of Gear. In the previous consideration of gear teetli no attention has been paid to the width of the gear, or, as it is commonly termed, the face of the gear. This dimension is one of the factors to be considered in determining the strength of the tooth, which is a subject apart from the kinematics of gearing. It should be ob- served, however, that the tooth having appreciable width, must be generated by an element of a rolling cylinder in place of the point of a rolling circle. 36. Comparison of Gears, illustrated in Plates 4, 5, and 6. In the three cases previously considered, the di- ameter of the pitch circles are equal, and only one diam- eter of rolling circle has been used. In Plates 4 and 5 the arc of contact is equal to the circular pitch ; but the pitch of the latter is twice as great as the former, hence there are but half as many teeth. In Plate 6 the arc of contact is made dependent on the height of the tooth, which is a standard so chosen as to permit of an arc of contact sufficiently long for a practical case. But in Plates 4 and 5 the height of the tooth is dependent on the arc of contact, which latter is made the least possible. CONVENTIONAL REPRESENTATION OF SPUR GEARS. 25 The number of teeth in the pinions of Plates 4 and 6 is the same; but in the former the action is only on one side of the pitch point, there being no addenda to the teeth, hence the limited arc of contact. In Plates 4 and 5 there is contact between only one pair of conjugate teeth, save at the instant of beginning and ending contact ; while in the case of Plate 6, two pairs of conjugate teeth may be in contact during a part of the arc of contact. 37. Conventional Representation of Spur Gears. In making drawings of gears, it is usually best to represent them in section, as in Fig. 14. This enal)les one to give complete informa- tion concerning all details of the gear, save the character of the teeth. If the latter be special, an accurate drawing of at least two teeth and a space will be required. Should it be neces- sary to represent the geai-s on the plane of their pitch circles, as in Plate 6, they may be shown as in Fig. 13, thus avoiding the representation of the teeth. Again, if it be necessar}' to show a full face view of the gears, the method illustrated in Fig. 15 may be employed to advantage. This is simply a S3^stem of shading ; and no attempt is made to represent the proper number of teeth, or to obtain their projection from another view. 26 INVOLUTE SYSTEM. CHAPTER IV. INVOLUTE SYSTEM. 38. Theory of Involute Action. If the describing curves be other than circles we shall obtain odontoids differing in character from those already studied ; but so long as both pinion and gear are described by the same rolling curve, the velocity ratio will remain constant. The class of odontoids ilhistrated l)y Plate 7, Fig. 1, is known as the involute, or single-curve tooth. This curve cannot be described by rolling circles, but may be generated by a special curve rolling in contact with both pitch surfaces.* But as the curve may be described by a much more simple process, the above statement is of interest onl}- as showing the conformity of the curve to the general law. (Art. 14, page 10.) F and G, Plate 7, Fig. 2, are the centers of- two disks designed to revolve about their respective axes with a constant velocity ratio, which is maintained in the following manner: — Suppose the disks to be connected by a perfectly flexil)le and inextensible l)and, D C B A, wliich being wound on the surface of one, will be unwound from the other, after the manner of a belt, producing an equal circumferential velocity in the disks. Conceive a marking point as fixed to the band at A, so that during the motion from A to D, curves may be described on the extensions of disks 1 and 2, in a manner similar to that described for the generating of the cycloidal curves. When the point A, on the band, shall have moved to B, the curve X^ B will * For description of this metliod, see MacCord's Kinematics, page 105, AuT. 279. THE INVOLUTE CURVE. 27 Juive Ik'C'H described on the extension of disk 2, and B Aj, on that of disk 1. Wlien the motion of the nuuking- point sliall have continued to C, X2 Yj C will have been described on the extension of disk 2, and A.^ B^ C, on that of disk 1. Finally, when the maiking point shall have reached D, the curve X3 ¥3 Z^ D will ha\e lieen described on the extension of disk 2, and A3 B., C^ D on the extension of d'sk 1. If these curves be made the outlines of gear teeth, and the former act against the latter so as to produce motion opposed to that indicated by the arrows, a uniform velocity ratio will be maintained between the disks. On investigation, these curves will be found to be involutes, A3 D being an involute of the periphery of disk 1, and Xg D, an involute of disk 2. The curves may, therefore, be described by the method for drawing an involute (Airr. 12, page 7), the path of contact, A D, being spaced off on the base circle from A to Ag. and the involute drawn from A3; or the line A D may be conceived as wrapped about the base circle beginning the curve at D. 39. Character of the Curve. Plate 7, Fig. 1, rejiresents the involute curve of Fig. 2 incorporated into gear teeth. It becomes necessary to continue the line of the tooth within the periphery of the disk, which wmII now be designated as the base circle, so as to admit the addenda of engaging teeth. This portion of the tooth is made a radial line. The pitch point being at B, (the intersection of the line of centere and the line of action), the pitch circles will be drawn through this point. The circles from which the invf>lute curves are described, are called base Base Circle Defined. , , . .•,. , , . ,, iiT nwr/es. 1 heir tliametei"s bear the same ratio to each other as do the diam- eters of the pitch circles. 28 CHARACTER OF THE INVOLUTE. The Path ot Contact '^^^'^ ^"^® ^^ actioii, 01' ptitli of coiitact, is a right line tangent to the base cir- a Right Line. qIq^^ j^ i,s the line followed by the marking point of the model. Plate 7, Fig. 2. Since the path of contact is a right line, and as the common normals at the point of con- constant Angle of ^'^^^ miist alwajs pass through the pitch point (Art. 14, page 10), it fol- pressure. j^^yg that the line of pressure, or angle of the normals, is constant. The action between the teeth of the gears in Fig. 1, begins at D, and ends at A, taking Limit of Action placc oulj betwecu the points of tangency of the line of action and base circle. No involute action can take place 2vithin the base circles. If the distance between the centers of the gear be increased or decreased, the angle of pres- sure, and length of the path of contact will be increased or decreased, but the involute curve, which is dependent on the diameter of the base circle only, will remain unchanged. Hence, any An Increase in the cen- chaugc iu thc distaucc bctwccn the centers of two involute gears will not ter Distance does not dianoe the velocitv ratio, if the arc of action is not less than the circular Affect the Velocity & ^ ^ Ratio. pitch. The case illustrated by Fig. 1 is a limiting one ; and therefore an in- crease in the center distance would mean an increase in the height of the tootli, in order that the arc of action should equal the increased pitch, an increase in the center distance necessitating an increase in the diameters of the pitch circles, and therefore in the circular pitch. But while the action between the teeth continued, the velocity ratio would remain constant. Since the angle of pressure is constant, and the paths of the elements of a rack tooth are right The Involute Rack li^GS, it follows that the tooth outline of an involute rack must be a right tooth, a Right Line. |jj-jg^ perpcndicular to the angle of pressure. Plate 8 illustrates a rack for an involute gear, having an angle of pressure of about 30°. (The section lined portions are not involute.) INVOLUTE LIMITING CASE. 29 40. Involute Limiting Case. Plate 8. Let the cliametei's of the pitch circles, the angle of pressure, and the niinihtT of teeth, be given. Having drawn the pitch circles about their respective centers, F and G , obtain the base circles as follows : — Through the pitch point, B, draw A.D, making an angle with the tangent at the pitch point equal to the angle of pressure. This will be the line of action ; and perpendiculars, F A and D G, drawn to it from centers F and G, will determine the radii of the base circles, and the limit of the action, or path of contact, at A and D. This is a limiting case, in that the path of contact is a maximum, and the arc of contact equal to the circular pitch. Next determine the point, C , by spacing the arc, D K C , equal to D A ; A and C will be two points in the involute curve of the base circle, D K C, from which other points may be obtained. Similarly describe D P, the involute of the other base circle, just beginning contact at D. The height of the teeth will be limited by the addendum circles drawn through D and A, from centers, F and G. The dedendum circles are made to admit the teeth without clearance. The pinion teeth are pointed, and the gear teeth fill the space, having no backlash. The circular pitch may be found by divid- ing the circumference of the pitch circle into as many parts as there are teeth, or the teeth may be spaced on tlie base circle.* The rack is made to engage tlie pinion in tlie following manner : — ])eing the pitch point of rack and pinion, tlie riglit line, R. drawn through this point, and tangent to the base circle, will be the path of contact for motion in the direction indicated by the arrow. The contact will begin at R and end at S, the latter point l)eing that of the intersection of the path of contact and addendum circle. The rack tooth will be perpendicular to the line of action, R S ; and the thickness of tooth will equal that of the gear tooth, there * For further details concerning the construction of this pinion and gear, see Problem 4, Page 76. 30 EPICYCLOIDAL EXTENSION OF INVOLUTE TEETH. beino- no backlash in eitber case. The addendum of the rack tooth will be limited by the parallel to the pitch line draAvu through the first point of contact, R ; and the dedendum made sufficiently great to admit the pinion tooth without clearance. 41. Epicycloidal Extension of Involute Teeth. Tlie extent of the involute action between the gear and the pinion of Plate 8 is limited to the path D A ; for while an increase in the height of the gear tooth is possible, the limit of the engaging involute tooth is at A, since no part of an involute curve can lie within its own base circle. It is, however, entirely feasible to continue the contact by a cycloidal action, in the following manner : — The angle FAB being a right angle, the circle described on F B as a diameter must pass through A. This point may therefore be considered as a point m an epicycloid, described by the rolling circle FAB, and having A B for its normal, which is also the normal for the involute. But this diameter of rolling circle being one-half the pitch circle within Avhicli it rolls, the h}-pocycloid Avill be a radial line, and the dedenda of the teeth aaIII be radial within the base circle. By rolling the same circle on the outside of the gear pitch circle, the addenda of the gear teeth may be extended, and the path of contact continued to N, Avliich is a limit in this case, by reason of the gear tooth having become pointed. Similarly, the addendum of the rack tooth ma}- be extended by the same describing circle. In the figure it is made sufficiently long to just clear the dedendum circle required for the pointed gear tooth. The action will now begin at Q, follow the rolling circle to R, and then, becoming involute, contintie to S. 42. Involute Practical Case, Plates 9 and 10. Having given the number of teeth of engaging geai-s, and the diametei-s of their pitch circles, it is required to determine the curves for the involute teeth of a pinion, gear, and rack. INVOLUTE PRACTICAL CASE. 31 The diameters of the describing circles would be of fii-st consideration in cycloidal gearing ; while in the involute system, the angle of pressure or line of action must first be established ; and tangent to this the base circles may be drawn. My reference to Platk 7, Fig. 1, it will be seen that with a constant center distance, a decrease in the angle of pressure will necessi- tate an increase in the diameter of the base circles, and a corresponding decrease in the path of contact. That is to sa}', an increase in the possible length of the path of contact means an increase in the angle of pressure. In Plate 7, Fig. 1, this angle is too great for actual prac- tice, being about 30°; 3'et it cannot be lessened in this case, as the number of teeth is limited. Practice has limited this angle to 14.V° or 15°, which is, unfortunately, too small; but as one of these angles is generally adopted in the manufacture of gears, the latter will be used in the following problem : — A pinion of 12 teeth is recpiired to engage a gear of 30 teeth, and a rack, the diameter pitch being 1. The former is illustrated by Plate 9, and the latter by Plate 10. Pinion diameter = d' = -=-=12 inches. Gear diameter ^ D' = ^ = I^ = 30 inches. (Art. 18, page 11.) Since the teeth are to be of standard dimensions (Art. 31, page 17), the addenda will be 1 inch, the dedenda li inches; and there being no backlash, the thickness of the teeth will be half the circular pitch, or ^'. The circular 2>itch, p; =^=3.141G. Draw the pitcli cin-les. The line of action will jkiss thi'ough tlie pitch point, making the i-iMpiired angle with the common tangent at this point. Next draw the base circles tangent to this line, and determine the points of tangency, D and A. Construct the involutes of these base circles in the manner 32 INTERFERENCE. Fig. 16. indicated by Fig. 16, and according to the method for describ- ing an involute, Art. 12, page 7. It will now be seen that the gear tooth will be limited by the arc drawn through D, the point of tangency of base circle and line of action. If, however, the involute curve be continued to the addendum circle, as shown by the dotted line, C E, it will interfere with the radial portion of the j^inion flank, which lies within the base circle. The pinion tooth will have no such limitation, since the addendum circle intersects the line of action, D A, at L, a considerable distance from the limit of involute action, at the point A. Similarly, the rack tooth will l^e found to interfere with the pinion flank, if extended beyond the point C, which comes into contact at the point D, the limit of involute ac- tion. But the pinion face may be extended indefinitely, so far as involute action is concerned. The remedy for this interference is treated of in the following article. 43. Interference. Since practical considerations demand the maintenance of a standard proportion of tooth, two schemes are adopted for avoiding or correcting this inter- ference, observed in Plates 9 and 10. The fu-st is to hollow that part of the pinion flank lying INFLUENCE OF THE ANGLE OF PRESSURE. 33 within the l)ase circle so as to clear the interfering part of tlie gear, or rack tooth. In this case there will be no action beyond the point of tangency D. The second method consists in making the interfering portion of the addendum an epicycloid described by a circle of a diam- eter equal to the radius of the pinion pitch circle. Such a describing circle would generate a radial flank for that part of the curve lying within the base circle. By this means, the action will be continued and the velocity ratio maintained, although the action will cease to be involute. Art. 41, page 30. 44. Influence of the Angle of Pressure. The interference may be entirely olniated by sufficiently increasing the angle of pressure ; but in the case cited (Plates 9 and 10) it would necessitate an angle of 24,1°, which is too great for general use. Had the number of teeth in the pinion been greater, the interference would have been less, and with 80 teeth in the pinion, there would have been no interference. See Art. 45. The angles of 14.1° and 15°, commonly adopted, are unfortunately small. There is. how- ever, a tendency to increase this angle, and geai"S for special machines have been made with a 20° angle of pressure. This latter angle will permit gears having 18 teeth to engage without interference, and the thrust due to this increase in the angle of pressure is an insignificant amount. A system based on this angle of pressure would unquestionably be an improvement over the present one. 45. Method for determining the Least Angle of Pressure for a Given Number of Teeth having no Interference when engaging a Rack. Pig. 17. Let A be the center of a gear having A B = R for the radius of pitch circle, and D B T the 34 LEAST ANGLE OF PRESSURE WITHOUT INTERFERENCE. Pig. 17. angle of pressure to be determined, the least number of teeth Ijeing N. Suppose the gear to engage a rack having standard teeth, then will BC=- = -=-— . D will be the last point of con- P N N ^ tact, and A D = r, the radius of the base circle. A C = A B C = R-p 2R_ R(N-2) AC:AD::AD:AB, hcnce, A D2 = r2 = A BxAC = R-^(N-2) 1 r, /N — 2 _^^andr=Ry/-^. The angle of pressure, D B T, is equal to an- gle D A B = p , and the cos. P=R = V^ N — 2 N = jNzi2. Hence the N CDS. of the angle of pressure =1 N-2 N (5). By substituting in the above fornnila, it will be seen that for a 12-tootlied gear to engage a rack without interference, the -angle of action must be 24.1°, and for 15 teeth the angle Avould be '21 A°. Again, if the angle be 15°, the least DEFECTS OF THE INVOLUTE SYSTEM. 35 imiiiber of teetli that will engage -without interference will be 30, while with a 20° angle of pressure the least number would be 18. 46. Defects of a System of Involute Gearing. As in the case of the cycloidal system, it is desirable to make all involute gears having the same pitch to engage correctly. In cycloidal gears this was attained 1)}- the use of one diameter of rolling circle for all geai-s of tlie same pitch (Art. 33, page 20). In tlie involute system we assume an angle of oljliquity, or pressure, which is constant for all geai-s ; but unless this angle be great, gears havings so few as 12 teeth cannot be run together without interference. To obviate this difficulty we must adopt one of the two methods already described (Art. 43, page 32) ; namely, the undercutting of the interfering flanks, or the rounding of the interfering addenda. Fii-st consider the latter, which is illustrated by Plates 9 and 10. We have seen how that portion of the gear tooth adden- dum lying beyond the point C must be made epicycloidal in order to engage the radial i)art of the pinion Hank which lies within the base circle; also that the j^inion addenda might be wholly involute since there would be no interference with the gear tooth flank, the action between the latter taking place without the base circle. But if a 12-toothed gear be taken as the base of the system, it will be necessary to round, or epicycloidally extend that portion of the pinion addendum lying beyond the point K, since this would be the last point of involute action between two 12-toothed geai-s. Therefore when the 12-tootlied gear engages one having a greater numl)er of teeth, that part of the addendum lying beyond this point will no longer engage the second gear, and the arc of contact will be greatly reduced. Again, suppose a pair of 30-toothed geai-s to engage (each being designed to engage a 12-toothed pinion), the only part of the tooth suitable for transmitting a uniform motion is that Iving between the base 36 UNSYMMETEICAL TEETH. circle and point c, Plate 9, and the arc of contact ^yould be but 1.05 of tlie circular pitch. Now, one of the claims made for the involute tooth is that the distance between the centers of the geare nmj be changed without changing the velocity ratio ; but in tliis latter case it cannot be done without making the arc of contact less than the circular pitch. If the system of undercutting the flanks be adopted, the addendum will be wholly involute ; and in the case of Plate 9 all of the pinion addendum would have been available for action, but the pinion flank, within the base circle would have been cut away so that there would have been no action of the gear addendum between C and E. If, however, the engagement had been between two 30- toothed gears, all of the tooth would have been available for action, and the arc of contact would have been equal to 1.91 of the circular pitch. Thus it will be seen that involute gears should be de- signed to engage the geai-s with which they are intended to run, if the best results would be attained. This would, of coui-se, prevent the use of the ready-made gear or cut- ter, but would insure a longer arc of action between con- jugate teeth. UNSYMMETRICAL TEETH. 87 47. Unsymmetrical Teeth. Fig. 18. A very desirable, although little used, form of tooth is that knowu as the unsymmetrical tooth, Avhich usually comltines the cycloidal and involute systems. Fig. 18 illustrates a pinion and gear liaving the same numl)er of teeth as those illus- trated by Plate 4, and the arc of contact is unchanged ; but the angle of pressure is much reduced, and the strength of the tooth increased. As the involute face of the tooth is designed to act only when it may be necessary to reverse the geai-s, and when less force would usually l)e transmitted, the angle of pressure may be made greater than ordinary. In this case the angle is 24.1°, which is sufficient to avoid interference in a standard 12-toothed gear (Art. 45, page 33). But this angle is no greater than the maximum angle of pressure in Plate 4. This reinforcement of the Ijack of the tooth makes it possible to use a much greater diameter of rolling circle ; and in the case illustrated, the diameter is one-third greater than the radius of the pitch circle. This increase in the diameter of the rolling circle would have lengthened the arc of contact, had not the height of the tooth been reduced to maintain the same arc as that of Plate 4. The cycloidal action begins at C and ends at H , making a maximum angle of pressure of 17°. The same rolling circle has been used for the face and flank of each gear; but the one rolling within the pitch circle of the gear might have been much increased without materially weakening th.e gear tooth. The hivolute action would begin at D and end at B, making an arc of contact a little greater than the pitch. 38 ANNULAR GEARING. CHAPTER V. ANNULAR GEARING. 48. Cycloidal System of Annular Gearing. If the center of the pinion lies within the pitch circle of the gear, the hitter is called an iitternal, or annular gear. The solution of problems relating to tliis form of gearing diffei-s in no wise from that of the ordinar}- external spur gear, save in the consideration of certain limitations which will be treated of. 49. Limiting Case. Plate 11 illustrates a pinion engaging an internal and an external spur gear. The pinion has 6 teeth, and the gears have 13 teeth. The arc of contact is made equal to the circular pitch, and equally divided between recess and approach. The pinion has radial flanlcs, which therefore determines the diameter of the describing circle for the addenda of the geare. The second describing circle. 2. is governed by conditions which will appear later. It will be observed that the addenda of the auiuilar gear teeth lie within, and the dedenda without, the pitch circle. The height of the teeth is governed by the arcs of approach and recess ; and the construction of the teeth does not differ from the limiting case considered in Art. 26, page 14, and Plate 5. The action between the pinion and annular gear begins at B. and ends at C. the pinion driving. 50. Secondary Action in Annular Gearing. We have already seen. Art. 10, page 6, that every epicycloid may be generated by either of two rolling circles, which differ in diameter by SECONDARY ACTION IN ANNULAR GEARING. 39 an amount equal to the diameter of the pitch circle. Also, that every hypocycloid may he generated hy either of two rolling circles, the sum of the diametei-s of which sliall equal that of the pitch circle within which they roll. Tlius the addendum, C E, of the pinion, Plate 11, may be described by the circle 2, or tlie intermediate circle 3. But in this case the circles 1 and 2 are so chosen that the intermediate circle 3 is the second describing circle for the hypo- cycloid F G , as well as for the epicycloid C E ; consecjuently C E and F G will produce a uniform velocity ratio, the contact taking place from A to D. Tlie addendum C E has contact also witli the dedendum C F along the path A C ; hence, during a part of the arc of recess there nuist be two points of each tooth in contact at the same time. The plate illustrates the contact along the path A C as just completed ; bnt a second point of contact will be seen on circle 3, between F and E, and action along this path will be con- tinued to D. The case is therefore no longer a limiting one, inasmuch as the arc of contact is greater than the circular pitch. The additional contact takes place during the arc of recess, which is also advantageous. In order to obtain this secondary action, the sum of the radii of the inner n)nl outer roUine/ circles must equal the distance between the centers of pinion and gear.* For, letting r, , r.,, and r;, l)e the radii of the inner, outer, and intermediate rolling circles, and Rp, Rg, the I'adii of jjinion and gear, 1-3 + ri = Rg, (G), and r.j — r. = Rp, (7), AuT. 10, page (3. Subtracting the second equation from the lii-st, ri + r^ = Rg — Rp = C = center distance (8). Platp: 12, Fig. 1, illustrates the same pinion and gear, the teeth having been described by the intermediate circle only. In this case the action takes place wholly during recess, the arc * The slntU'iit is roftMTod to Prof. MacCord's " Kinomatii's," pages 104 to 10!) inclusive, for a very complete demonstration of tliis law, together with other limitations of annular gears. 40 LIMITATION OF INTERMEDIATE DESCRIBING CURVE. of recess being the same as before, about 1^ times the circular pitch. Had the outer describing circle been used to describe the dedenda of the gear teeth, as in the preceding cases, a secondary action would have taken place during the recess. Special notice should be taken of the reduced angle of pressure in the secondary action of annular gearing, and of the possibility of obtaining a great arc of recess with little or no approaching action. These advantages are very apparent in Plate 11, in which the pinion engages an external and an internal gear having an equal number of teeth. 51. Limitations of the Intermediate Describing Circle. Plate 12, Fig. 2. Suppose the inner describing circle, 1, Plate 11, to be increased until it equals the diameter of the pinion pitch circle, 9f, the radius of the intermediate describing circle will then equal the center dis- tance, 5]^, and the outer describing circle, 2, would be but \'^ radius. For by substituting Rp for rj in equations 6 and 8, Art. 50, we shall obtain rg = Rg — Rp = C, and ro = C — Rp . Plate 12, Fig. 2, illustrates this case, the outer describing circle not being employed. Since the pinion pitch circle has now become a describing curve, there will be an approach- ing action ; but only one point of the pinion tooth will act, as the diameter of the describing circle and pitch circle being equal reduces the pinion flank to a point. But if any further increase be made in the diameter of the inner circle, which is equivalent to a decrease in the intermediate describing curve, an interference will take place during approaching action ; since the curves of gear and pinion teeth, generated by a circle greater than the pinion diameter, will cross one another, which would make action impossible. Hence, the 7'adius of the intet'mediate describing circle cannot he less than the line of centers. 52. Limitations of Exterior and Interior Describing Circles. Plate 12, Fig. 3, From LIMITATION OF EXTERIOR AND INTERIOR DESCRIBING CURVES. 41 Art. 50, page 39, it was seen that the sum of the radii of tlie exterior and interior describing circles must equal the center distance if a secondary action be obtained. If either circle be decreased without decreasing the other, the secondary action ceases ; but if either circle be increased without an equal decrease in the other, thus making the sum of their radii greater than the center distance, the addenda will interfere. Thus, in Plate 11, a decrease in descril>- ing circle 2 would produce a more rounding face, and C E would fail to engage F G ; but had this describing circle been increased in diameter without a corresponding decrease in 1, C E would have interfered with F G. Hence, the limit of the sum of the radii of the exterior and interior deserihitiy circles is the center distance. Plate 12, Fig. 3, illustrates a special case of the above condition, the interior describing circle being reduced to zero, and the radius of the exterior circle made equal to the center dis- tance, thus making the intermediate describing circle equal to the pitch circle of the gear. There will be dou])le contact during a portion of the arc of recess, the contact beginning at A, and following the outer describing circle to C, and tlie intermediate (or in this case the pitch circle of the gear) to D . This design is objectionable in that the secondary action takes place with only one point of the gear tooth. 53. The Limiting Values of the Exterior, Interior, and Intermediate Describing Circles for Secondary Action. Since ro-|-ri=C, either radius will equal C, when the other becomes zero; but if there be a secondary action, the mininuun value of r^ may not be zero, for r^ will be a maximum when r., is a minimum, as rj + rj = Rg, rs is a mininuim when ecjual to C (Art. 52), and substituting this value in the last equation, r^ = Rg — C . Again substituting this value in the equation, r., + rj = C , r.^ = C — (Rg — C) = 2 C — Rg. 42 LIMITING VALUES OF DESCTJBIXG CIRCLES FOE SECONDARY ACTION. Summarv of the above limiting values and conditions governing secondary action: — ri maximum = Rg — C ; r^ minimum = : rg + r^ = Rg . (6) r^ maximum = C ; r., minimum = 2 C - Rg ; rs — r^ = Rp . (7) rg maximum = Rg ; rg minimum = C; Rg — Rp = C. (8) 54, Practical Case. If annular geai-s be made interchangeable with spur geare, it will be necessarv to have the number of teeth in the engaging gears differ by a certain number which will depend on the base of the system. This is due to the limitation in the sum of the radii of the describing circles, Art. 52, page 40. Thus, let 12 be the base of the system, and it is required to find the least number of teeth in the annular gear that will engage the pinion. If the pitch l)e 2, the diameter of the pinion will be 6, and that of the describing circles 3. But since the center distance cannot be greater than the sum of the radii of the describing circles (in this case 3), the diameter of the annular gear must be 12, and the least number of teeth in the annular gear will be 24. Using the notation of Plate 11. and Art. 17. page 11, N l)eing the least number of teeth in the gear, and n the least number in the pinion, or the base of the system: — ni~r,„ Nrii nNn ^., C = 2r,= — , also C=Rg-Rp = — - — , hence ^ = ^-^. or 2n = N. Tlie least number of teeth in the annuJar gear n'iU be twice that of the base of the si/stem. 55. Summary of Limitations and Practical Considerations. (^ocycloid. The dedendum, or surface of the tooth lying within the pitch cone A C B, was described by the element E F C of the describing cone, which is shown as generating the addendum of the pinion tooth. Only that portion of the surface described by E F would be used for the pinion tooth, the length of the gear tooth having been limited as shown. The describing cone employed for generating the addendum of gear, and dedendum of pinion, 46 CHARACTER OF CURYES IN BEYEL GEARING. is not shown; but the diameter of its base would be governed by laws siniilar to those already considered for limiting the diameters of rolling circles, Art. 32, page 18. 58. Character of Curves employed in Bevel Gearing, The cycloidal BEYEL TOOTH has already been con- sidered in the previous article, and the curve does not differ from that employed in spur gearing, save that it is described on the surface of a sphere. It is important to note that no tooth can be made with a radial flank, since no circular cone can be made to generate a plane surface by roll- ing Avithin another cone, but the flank may approximate closely to such plane. The INYOLUTE BEYEL TOOTH is one ha^dnof a grreat circle for its Hne Fig. 20 TREDGOLD APPROXIMATION. 47 of action. Fig. 21 illustrates a crown gear of this type. A C is a great circle of the sphere A D C E, and is tangent to the circles A E and DC. If the circle A C be rolled on D C, so as to continue tangent to D C and A E, the point B will describe the spherical involute G B F. Conjugate teeth described by this process maintain their velocity ratio constant, even while undergonig a slight cliange in their shaft angles, tlius conform- ing to the general character of involute curves. The OCTOID BEVEL TOOTH is One having a plane surface for the addendum and dedendum, the plane being such as would cut a great circle from the surface of the sphere. In Fig. 22, G F is the plane Avhich cuts the surface of the tooth shown at B . The line of action, from which the tooth takes its name, is indicated l)y the curve B C E B H K . This tooth was the invention of Hugo Bilgram, and is frequently confused with the involute tooth. It can be formed in a practical manner by the molding-planing process. The IJilgram machine, de- signed to plane this toolli, is described m tlie Journal of the Franklin Institute for August, 188G, and in the American Ma- chinist for ]\Iay 9, 1885. 59. Tredgold Approximation. Because of the dilficulty in- volved in describing the tooth form on the surface of a sphere, Fig. 21. DRAFTING THE BETEL GEAR. it is custoniar)- to draw the outline on the developed surface of a cone which is tangent to the sphere at the pitch circle. Tliis cone is called the normal, or back cone. Plate 13 il- lustrates a sphere A B D, from which the pitch cones A C B and BCD have been cut. Tangent to the sphere at the pitch circles. A B and B D. are the normal cones A G B and B H D. the elements of which are perpendicular to the intersecting elements of the pitch cones. The error in the tooth curve due to this approximation is so small as to be inappreciable, save in exag- gerated cases : and the method is always em- ployed for the drafting of bevel geai"S. 60. Drafting the Bevel Gear. Plate 13, and Fig. 23. The drawing usually- required is that illustrated by Fig. 23, which is a section of a gear and pin- ion, together with the development of a portion of the outer and inner nor- mal cones, only the tooth curves being ^o^ omitted. ^^ The names of the parts of a bevel Q gear are also given, and the lettering Fig. 23. DRAFTING THE BETEL GEAR. 49 corresponds to that of Plate 13, wliieli latter will he used to illustrate the method of drawing. A B and B D, Platk 13, aie the i)itch diameters of a gear and pinion with axes at 90", and having 15 and lii teeth respectively, the pitch being 3, when drawn to the scale indicated. The pitch diameters being 5" and 4", lay off C K on the center line of gear, equal to one-half the pitch diameter of pinion, and C L on the center line of pinion, equal to one-half the pitch diameter of tlie gear. Through these points draw the pitch lines perpendicular to the axes of the gears, and in this case peipendicular to each other. Draw the pitch cones A C B and BCD, and perpendicular to these elements draw G A, G B H, and H D, elements of the normal cones. Having figured the addendum and dedendum of the teeth, lay off on the normal cone of pinion B M and B N , D and D Q , and from these points draw lines converging to the apex of the pitch cones. Similarly lay off addenda and dedenda of gear, limiting the length of the face at R by drawing the elements of the inner normal cones at R S and R T. The face B R should not be greater than one-third B C, by reason of the objectionable reduction in small end of teeth. Complete the gear blank, or outline, by drawing the lines limiting the thickness of the gear, diameter and length of hub, diameter of shaft, etc., details which are matters of design. The development of the normal cone of the gear, B G A, will be a circular segment described with radius G B, and equal in length to the circumference of the pitch circle of the gear. Since there are 15 teeth in the gear, the developed pitch circle will be divided into 15 parts, as shown, and the circular pitch be thus determined. But it is unnecessary to obtain the complete development as shown in the plate, since the shape of one tooth and space is alone required. Therefore, space off on a portion of tlie arc of the developed pitch circle, the cir- cular pitch, B V, whicli is equal to -. Draw the addendum and dedendum circles with radii 60 DRAFTING THE BEVEL GEAR. equal to distance of these circles from the apex of the normal cone, which in the case of the gear will be G E and G F . Next determine the tooth curve as for spur gears, using the developed pitcli circle instead of the real pitch circle. In the case illustrated, the curve is involute. B W is a part of the line of action, making an angle of 75° with G H, the line of centers. The base circles drawn tangent to this line will be the circles from which the involutes are described. Had the cycloidal system been employed, the diameter of the rolling circle would have been made dependent on the diameter of the developed pitch circle, instead of the pitch diameter A B . In like manner obtain the development of the inner normal cones, having S R and T R for elements, and describe the true curves of the small end of teeth. These pitch circles may be drawn concentric with the developed pitch circles of the outer cones, or with S and T as centers, the latter being the method commonly adopted. Both methods have been employed in the plate. If the development of the inner pitch cone of gear be drawn from the center G, the reduced pitch, and thickness of tooth, may be obtained by drawing the radial lines from the development of the outer cone as shown by the fine dotted lines. The addendum and deden- dum circles will be described with radii S Z and S Y, and the tooth curves may be drawn by determining the reduced rolling circle, if the gear be cycloidal, or the reduced base circle if the involute system be employed. A second method for describing the teeth on the inner normal cone would be to base it directly on the reduced pitch, which may l)e determined by dividing the number of teeth by the diameter of the base of the pitch cone at tliis point. In the plate, the value of P for small end of teeth • 15 12 is T-TT for gear, or — r for pinion = 4.6 = P. The addendum, dedendum, circular pitch, etc., may now be obtained from this value of P, as was done in the case of the outer pitcli cone. In like FIGURING BEVEL GEARS. 51 manner we may o])tain any other section of the tooth, although a third section is seldom required. 6i. Figuring the Bevel Gear with Axes at 90°. Figs. 24 and 25. The dimensions required for the figuring of a pair of bevel gears will be : — First : Those re([uired for general refer- ence, and consisting of pitch diametei-s, number of teeth (or pitch), face (K), thick- ness of gears (L and M) (U and V), diameter and length of hubs. Second : In addition to the above, the pattern maker and machinist will require, for the turning of the blank, the outside diameter, backing, angle of edge, angle of face. Third : The cutting angle will be re- quired for cutting the teeth. The figures required for the first set of dimensions are all matters of design, but the second and third dimensions must be .H4-L-t£. I BACKING Tr — Wm^^ % 52 BEVEL GEARING. determined from the data given in the first. To obtain these it is necessar}^ to figure the five dimensions indicated in Fig. 25, three of which, A, B, and C, are angles, and two, E and F, are necessary to determine the outside diameter and backing. Only one of these, A, is used directly. B is called the angle increment, C the angle decrement, E is one-half the diameter increment of the pinion, and F is equal to one-half the diameter increment of the gear. In the similar right triangles a b t and t r m, Fig 25, tan A t a b = m t r tan B a b = D' --f 2 sin A 2 sin A d' P d' t m cos A F = - sin A 2 sin A The angle decrement, C, is sometimes made equal to B, in which case the dedendum of the tooth at the small end will be greater, as shown by the line h k ; but if the bottom line of the tooth be made to converge to the apex of the pitch cones, the angle t a h, or C, will be determined as follows: h t 8 P 9 ^ sin A _ 2.25 sin A t a d' 4 n n ' 2 sin A Having determined these values, it is only necessary to combine them with those fixed by the design to complete the figuring of the gear as shown in Fig. 24. The angles should be expressed in degrees and tenths, rather than in degrees and minutes. It is also of importance that the outside diameter and backing be figured in decimals, to thou- sandths, rather than in fractional equivalents. tan C Fig. 25. BEVEL GEAR TABLE. 53 62. Bevel Gear Table for Shafts at 90". In order to facilitate the figuring of bevel geai-s, tables or charts of the principal values are commonly employed. Such charts also make the figuring possible to those unfamiliar with the solution of a right triangle. Some are designed to solve the problems graphically, while others, like the following, pages 54 and 55, consist of the trigonometrical functions for geare of the proportions commonly employed. Description of Table.* Column 1. Ratio of Pinion to Gear. ,, Column 2. Ratio of Pinion to Gear expressed in decimals, or tang of center angle. ^^" * ~ jy "= ju ' Column 3. Center angle of Pinion corresponding to tangent in column 2. Column 4. Ten times the angle increment lor a Pinion of 10 teeth. This increased value is employed to simplify the figuring of gears having other tlian 10 teeth. Thus, the angle increment for miter geare (1 to 1) having 10 teeth would be 8.2°, and for 14 teeth, \j of this value or J|. There is, of course, a slight error in deriving the angle increment for any number of teeth from these values, in that the tangent and arc do not vary alike, but the error is inapjn-eciable for small arcs. Column 5. The diameter increment for a Pinion of one pitch, hence equal to 2 cos A. Column 6. Center angle for Gear, or 90° — A. Column 7. Ten times the angle increment for Gear of 10 teeth, which, of course equab that of the engaging Pinion. Column 8. Diameter increment for a Gear of one pitch, hence equal to 2 sin A. Use of Table. — In columns 1 or 2 find the value corresponding to the ratio of given gears. Against this value, in 3 and 6, the center angles for pinion and gear are given. The angle increment may be found by dividing the value in 4 by the number of teeth in tlie pinion, or by dividing the value in 7 by the number of teeth in the gear. The diameter increment for the pinion is obtained by dividing the value in 5 by P , and tliat for the gear by dividing the value in 8 by P. The value of the angle C may be determined with sufficient accuracy by making it | of B . * The plan of this table is that adopted by Mr. George B. Grant. See "American Machinist/' Oct. 31, 1885, and "A Treatise ou Gear Wheels," page 90. 54 BEVEL GEAR TABLE. BEVEL GEAR TABLE FOR SHAFTS AT 90°. d'+2E-; Fig. 26. PEOPORTION OF PINION TO GEAR. PINION. GEAR. A. B. 2 E. 900 — A. B. 2 F. Center Angle. Angle Increment. Divide by n. Diameter Increment, Divide by P. Center Angle. Angle Increment Divide by N. Diameter Increment Divide by P. 1. 2. 3. 4. 5. 6. 7. 8. 1 1 1.000 45. 80.5 1.414 45. 80.5 1.414 9 10 .900 41.98 76.0 1.486 48.02 84.5 1.337 8 9 .888 41.63 75.6 1.495 48.37 85.0 1.329 7 8 .875 41.18 75.0 1.504 48.82 85.5 1.317 6 7 .857 40.60 74.1 1.518 49.40 86.3 1.302 5 6 .833 39.80 73.0 1.536 50.20 87.4 1.280 4 5 .800 38.66 71.1 1.562 51.34 88.8 1.249 7 9 .777 37.85 70.0 1.579 52.15 89.6 1.228 3 4 .750 36.83 68.5 1.600 53.17 90.8 1.200 5 ( .714 35.53 66.2 1.628 54.47 92.5 1.162 7 10 .700 34.99 65.1 1.638 55.01 93.0 1.147 o 3 .666 33.68 63.2 1.664 56.32 94.5 1.109 5 8 .625 32.00 60.4 1.696 58.00 96.3 1 .060 3 5 .600 30.96 58.7 1.715 59.04 97.3 1.029 ^ 4 7 .571 29.75 56.6 1.736 60.25 98.5 .992 \lu - 9 .555 29.05 55.4 1.748 60.95 99.1 .971 -4^1 2 .500 26.56 51.0 1.789 63.44 101.4 .894 -^ 4 9 .444 23.94 46.3 1.827 66.06 103.6 .812 BEVEL GEAR TABLE. 55 BEVEL GEAR TABLE FOR SHAFTS AT 90°. >ORTION OF NION GEAR. PINION. GEAR. PRO] A. B. 2 E. 900 -A. B. 2 F. PI TO Center A iigle. Angle Increment. Idvide Diameter Increment. Divide Center Angle. Angle Increment. Divide Diameter Increment. Divide by n. by P. by N. by P. 1. 2. 3. 4. 5. 6. 7. 8. 3: 7 .428 23.20 45. 1.838 66.80 104.1 .788 2: 5 .400 21.80 42.5 1.857 68.20 105.2 .743 3: 8 .375 20.55 40.3 1.873 69.45 106.0 .702 1: 3 .333 18.43 36.1 1.897 71.57 107.4 .632 3:10 .300 16.70 ■32.8 1.915 73.30 108.4 .575 2: 7 .285 15.95 31.4 1.923 74.05 108.8 .549 1: 4 .250 14.03 27.8 1.940 75.97 109.8 .485 2: 9 .222 12.53 24.6 1.952 77.47 110.5 .434 1: 5 .200 11.31 22.5 1.961 78.69 111.0 .392 2:11 .181 10.30 20.4 1.968 79.70 iii.a .357 1: 6 .166 9.46 18.8 1.973 80.54 111.6 .329 2:13 .153 8.75 17.4 1.977 81.25 111.8 .304 1: 7 .143 8.13 16.4 1.980 81.87 112.0 .283 2:15 .133 7.60 15.0 1.982 82.40 112.1 .265 1: 8 .125 7.12 14.2 1.985 82.88 112.2 .248 2:17 .117 6.70 13.3 l.<)86 83.30 112.3 .233 1: 9 .111 6.33 12.6 1.988 83.67 112.4 .221 1:10 .100 5.70 11.3 1.990 84.30 112.6 lioo P = - = " ; P- = ^: . d' n tan A = ^, = ^ tan B = tan C = 2 sin A n 2.25 sin A 2 E = p cos A ; F = p sin A. 56 BEVEL GEARS WITH AXES AT AXY ANGLE. 63. Bevel Gears with Axes at any Angle. If the axes of the gears intersect at angles other than 90°, tlie drawing of tlie Wanks and devel- opment of the teeth do not differ from the cases already described. The figuring required is that indicated in Fig. 27, those in the heavy face being used to determine the other values, and not appearing on the finished drawing. . ./ sin a tan A = ■ ; tan A = sin a N - + cos a !^ tan B = 2 sin A = or n tan C : 2.25 sin A + COS a 2 sin A^ N ' E = — cos A ; P — sin A ; P 2.25 sin A' N E' = — cos A'. P F' = — sin A'. P rig. 27. Or, the values for E , F, E', and F' may be . ob- tained from the table for shafts at 90°, pages 54 and 55 by determining the center angles A atid A', and finding the values for 2 E and 2 F, corre- sponding to each gear separately. ODONTOGRA.PHS. 57 CHAPTER VIT. SPECIAL FORMS OF ODONTOIDS, NOTATION, FORMULAS. ETC. 64. Odontographs and Odontograph Tables. If tooth curves are to be drawn according to some established system, as in the involute when the angle of pressure is constant, or in the cycloidal when but one diameter of rolling circle be used, it may be desirable to employ some of the approximate methods for shortening the operation of describing the outline of the teeth. While it is unnecessary for the student to familiarize himself with the theory, or even the details, of operating the various systems for approximating these curves, it is essential that a knowledge be had of the more useful tables and methods to which reference may be made when required. This is particularly true in the case of the involute tooth, which is the one most used. Three methods are employed for approximating tlie odontoidal curves. First, by circular arcs, the centers and radii of which are given in tables, or established by instruments designed for this purpose. Second, l)y curved templets from which the curves may be traced directly. Third, by ordinates. 58 ODONTOGRAPHS. _LINL_OF_FLANK GRANT'S EPICYCLOIDAL ODONTOGRAPH.i 3 P. 21 T 65. The Three Point Odontograph, designed by Mr. George B. Grant, is a table for the face and flank radii, and location of centers for circular arcs approximating the true curves of epicycloidal teeth. It is designed for that system which has for its base a twelve-toothed gear with radial flanks. Art. 33, page 20. In using this odontograph, proceed as fol- lows : Draw the pitch circle, addendum, and dedendum circles, and space the pitcli circle lor the teeth. Obtain the radins of the cir- cle for the flank centers by laying off out- side the pitch circle the tabular distance for flanks, as given in the sixth column, observing that this value must be divided by the Tfetii in Fo For a R ONE Diametral Pi rcii nE BY NUMUF.R 01 NY OTHER Pitch divi Ge All THAT PiTl'II Faces Flank Kxact Intervals Kad. Dis. Kad. Uis. 12 12 2.01 .06 00 00 m 13-U 2.04 .07 15.10 9.43 lOi 15-lG 2.10 .09 7.80 3.46 1"' 17-18 2.14 .11 6.13 2.20 20 19-21 2.20 .13 5.12 1..57 23 22-24 2.2G .15 4.50 1.13 27 25-29 2.33 .16 4.10 .96 3:3 30-36 2.40 .19 3.80 .72 42 37-48 2.48 .22 3.52 .63 58 49-72 2.60 .25 3.33 .54 97 73-144 2.83 .28 3.14 .44 290 145-300 2.92 .31 3.00 .38 00 Rack 2.96 .34 2.96 .34 1 By permission from Grant's "Treatise on Gear Wheels." ODONTOGRAPHS. 59 GKAXT'S INVOLUTE ODONTOGKAPH.i diameter pitch. Similaiiy, ubtaiii the circle for the face centers, which will be drawn inside the pitch circle. Tlien, with the corresponding radii for the given nunil)er of teeth (divided by the pitch), describe the required curves. 66. The Grant Involute Odontograph gives a very close approximation to the involute curve. It is designed for the system of 15° angle of pressure with epicycloidal extension. All gear teeth made by this odontograph will engage a 12-toothed gear without interference. Having drawn the pitch circle, addendum, and dedendum circles, and spaced the teeth, NfMHER OP Teeth 1-2 1:5 U 1.-. 10 17 18 19 20 21 22 23 24 2.'> 2(3 27 28 Divide iiv the Diametral 1'it By permission from Grant's " Treatise on Gear Wheels. 60 OD ONTO GRAPHS. obtain the circle of centers for face and flank radii by describing a circle tangent to the 15° line of pressure. This circle will be one-sixtieth of the pitch diameter inside the pitch circle. Next, obtain the face and flank radii from the table, and, having divided the values by the diameter pitch, describe the required arcs. Observe that the arc for the flank is drawn from the pitch circle to the base circle, or circle of centers, the remainder of the flank being radial. The method of drawing the rack tooth will be evident from the figure. Fig. 28. -"tH^^^-, 67. Willis's Odontograph. Among those of the first tjpe, the oldest, best known, and least accurate, are the odontographs designed by Professor Willis. When used for gears having a large number of teeth, the error is very slight ; but in the case of involute teeth of small number it is very noticeable. Figure 28 illus- trates the application of this instrument to the drawing of curves of the cycloidal system. The centers for the circular arcs, designed to approximate tlie curves, are / \ \ i found on the straight edge AB, and at a distance from ' \ A I i]^Q 2ero point of the scale to be found in the publi-shed table accompanying the instrument. The theory and application of these odontographs is clearly treated of in the instructions accompanying these instruments, also in Stahl and Wood's "Elements of Mechanism," pages 114-123, and more briefly in MacCord's " Kinematics," pages 172-174. THE ROBINSON AND KLEIN ODONTOGKAPHS. 68. The Robinson Odontograph differs from the preceding in that it is an instrument hav- ing a curved edge which is used as a templet to trace the tooth curve, tables being used to determine the position of the instrument with relation to the i:)itch circle. Fig. 20 illustrates the instrument in })osi- tion. The curve B C A is a logarithmic spiral, and the curve B F H the evolute of the fii-st, and therefore a similar and equal spiral. By means of this instrument, in connection with the pul>- lished tables accompanying it, involute teeth may be drawn as well as cycloidal, and a much larger range of the latter is i)ossible than is afforded by the Willis odontograph. The theory of tliis instrument is best treated by Professor Rol> inson in Xan Nosti-and's Edectie Magazine for July, 1876, and Van Nostrand's "Science Series," No. 24. Also see Stahl and Wood's " Elements of iNIechanism," pages 126 to 130. 69. The Klein Coordinate Odontograph. Fig. -'50 is de signed to eliminate the labor of drawing pitch circles of large radii by constructing the curve by oi-dinatcs from a radial line. The tables and explanation of the method may be Fig. 30. 62 SPECIAL FORMS OF ODONTOIDS AND THEIR LINES OF ACTION. Fig. 33. found in Professor Klein's " Elements of Machine Design," page 50. 70. Special Forms of Odontoids and their Lines of Action. Gears may be classified from the forms of rack teeth, as follows : System. Tooth Curve. Line of Action. Involute, Fig. 31, A right line, A right line. Cycloidal, Fig. 32, A cycloid, A circular arc. Segmental, Fig. 33, A circular arc. Conchoid of Xicomedes. In like manner other systems might be derived from, and classified by, the forms of their rack teeth. It is of interest to note in connection with the first two that any tooth of either system ma}^ be derived from a right line. In the cycloidal system the addendum of any gear ' tooth will properl}- engage the radial flank of some gear. If, there fore, the addenda of any gear tooth be made to fit the dedenda of teeth consisting of radial flanks, the resulting teeth must be cycloidal. A skilled mechanic with file and straight-edge could in this CONJUGATE CURVES. manner produce the templet for any de- sired cycloidal tooth without the aid of other mechanism. Of course such a method would i-equire considerable skill in producing a perfect tooth, and it is not "" the best means to the end ; but it is of much interest to the student as illustrat- ing the relation between the mechanical and gra[)hic methods of attaining the same end. In like manner we may produce templets for invo- lute teeth from the right line rack tooth of the system. 03 71. Conjugate Curves. — The curves of any [)air of teeth being so related as to produce a uniform velocity ratio are called conjugate, or odontoids, and if an}- tooth curve of reasonable form be assumed, a second curve may be obtained which shall be conjugate to the first. By a reasonable form is meant the conformity to the foUowdng principle: — The normals to the curve must come into actioi consecutively, as in Fig. o4, and not as in Fig. 8"), in which it will be seen that the normal E F will pass through the pitch point M, and the point E come into Fig. 36. 64 WORM GEARING. Eig. 37 action before the point C, which is impossible. Let C, Fig. 36, be any tooth form conforming to the above condition, and the peripliery of disk A its pitch line. Suppose it is required to derive its conjugate having for its pitch circle the periphery of disk B. This may be obtained by a graphic process, as in Art. 28, page 15, or by the mechanical method known as the molding process of P'ig. 36. C is a templet of the given tooth form, which is fastened to disk A , and revolving in contact Avith disk B, the disks maintaining a constant velocity ratio. The successive positions of C are then traced on the plane of disk B, and the tangent curve will be that of the required conjugate tooth. The method is applicable to all forms of spur gear teeth, but to only one form of bevel gear, the octoid. 72. Worm Gearing. A worm is a screw designed to drive a gear, called a worm wheel or gear, the axis of the latter being perpendicular to that of the worm. AiiT. 3, page 3. The sec- tion of a worm and gear made by a [)lane perpendicular to the axis of the gear, and including the axis of the worm, is identical witli that of a rack and gear of the same system and pitch. The worm, or screw, may be single threaded, double threaded, etc. If single threaded, the circular pitch corresponds with the pitch LITERATURE. 65 of the tliread ; if double, the circuhir pitch will be half the piteli of the thread, etc. To avoid misunderstanding, it is customary to speak of the })itch of the thread as the lead. A drawing of the tooth foi-m is required only in sijpcial cases of large cast geai-s, and the usual representation is that shown by Fig. 37. The diameter of the \\()rm is commonly made equal to four or five times the circular pitch, and the angle A varies from 00° to 90°. Formulas for Worm and Geai:. L = Lead of worm; m = Threads per inch in worm; d = Outside diameter of worm ; d' = Pitch diameter of worm; W = Whole diameter of gear; D = Throat diameter of gear; D' = Pitch diameter of gear; L = — = P', for single threads, m 2 L = _ = 2 P', for douhle threads, etc. ; m fj and r., are dimensions required for the hob, or cutter, employed in cutting the worm gear; C = Center distance; p. -n- D N + 2' O-.lf.-.^; o. N + 2. ° - P ' d 2. h - ^ P' , 17 . r D + d ^ ~ 2 2. P' W = D + 2 ( r, — f ^1 - h cos - j 73. Literature. The following list of books and articles is published to assist the student who may wish to jjursue the subject beyond its elementary stage. Only those treatises have been enumerated which are likely to be accessible and useful. The great works of Willis, 66 LITERATURE. Rankiiie, and Reuleiix are omitted, as the student Avill derive more benefit from the interpreta< tion of these worka by later authors than by a study of tlie original treatises. "The Mechanics of the Machinery of Ti-ansmission," revised by Professor Herrmann, is Vol. III., Part I., Sect. 1, of Weisbach's "Mechanics of Engineering." This work includes one of the most valualjle treatises on the subject of gearing, but it is someAvhat difficult. Wiley, .fS.OO. " Kinematics," by Professor ^NlacCord, is chiefly devoted to the subject of gearing. It con- tains much original matter of importance. No student of the ;sul)ject can afford to do witliout this treatise. Wiley, Jif^oOO. "Elements of Machine Design,"' l)y Professor Klein, was published for the students of Lehigh University. Several chapters are devoted to gearing, and include some excellent tables and problems. The Klein coordinate odontogi'a[)h is fully illustrated and explained. J. F. Klein, Bethlehem, Pa., -IG.OO. " A Treatise on Gear Wheels," formerly called " Odontics," by Mr. Geo. B. Grant, is one of the most valuable modern treatises on gearing. It is both theoretical and practical. It is concise, contains many useful tables, and is well illustrated. The subject cannot be pursued to advantage without its use. Philadelphia Gear Works, Philadelphia, $1.00. "Practical Treatise on Gearing," by Mr. O. J. Beale. An excellent })ractical treatment of the design and construction of gears. It deals little with the theor}^ but that little is thor- oughly and simply taught. Brown & Sharpe Manufacturing Company, Providence, -fl.OO. "Formulas in Gearing." This is published by the Brown & Sharpe ^bmufacturing Com- pany, and contains many useful formulas for the draftsman, and valual)le hints for the cutting of gears. l|2.00. NOTATION AND FORMULAS. 67 " Elementary Mechanism, " l)}- Professoi-s Stalil and Wood, is a most comprehensive text book on tlie subject of oeaiino'. It is well classitied, contains numerous examples, and is a valualjle reference book for the student. Van Xostrand, *2.00. " Gear-cutting Machinery " by Ralph E. Flanders comprises a complete review of con- tempoi^iry American and European practice for the forming and cutting of gear teeth. Also an excellent logical classification and explanation of the principles involved in the several machines described. Wiley, $3.00. In addition to the above the student is referred to the files of the " American Machinist,'' "Machinery," and the " ^Machinery Reference Series,"' for many valuable articles relating to the subject. These articles are particularly intei'csting on account of the tests and novel applications which they report. The "Transactions of the American Society of Mechanical Engineers" contain many most valuable and ini[)ortant papers and discussions on the latest theories and practice in srearinof. 74. Notation and Formulas. Spur Gears. P' = Circular pitch, Art. 17, page 11; N = Number of teeth iu gear; P = Diameter pitch, Art. 18, page 11; n = Number of teeth in pinion; D' = Pitch diameter of gear; s = Addendum of tooth, Art. 31, page 17; D = Whole, or addendum, diameter of gear; f = Clearance, Art. 27, page 1.); d' = Pitch diameter of pinion; t = Thickness, Ai!T. 31, page IT: d = Whole, or addendum, diameter of pinion; p = Least angle of pressure, ARr. 45, page 33; 68 TT = 3.1416; P = -Y' ' D' ^ P" ^^' ^^"^ ' N P = - , P P' = TT, Akt. i8, page 12; NOTATION AND FORMULAS. P^ _ TT _ 1.57 * ~ 2 2 P P 1_ P' f = I = ^, Akt. 31, page 17; Art. 31, page IT; ^, ,2 PD'+2 N + 2 D =D'+2S = D' + - = ^^— = — ^— ; cos p = ^ / — ;-; — , Art. 45, page 33. v'— Rg = Radius of gear, Rp = Radius of pinion, Tj = Inner describing circle, r.2 = Outer describing circle, rs = Intermediate describing circle, C = Center distance, Annular Gears. Rg = rs + Tj , Art. 50, page .39; Rp = r.s — r.,, Art. 50, page 39; C = Rg — Pp. Art. 50, page 39; Art. 50, page 39; ^^ rnaximum = Rg - C ; r^ minimum = C, Art. 52, page 40; r., maximum = C ; ro minimum = 2 C — Rg, Art. 52, page 40; fg maximum = Rg ; rs minimum = C, Art. 51, page 40. Bevel Gears, Shafts at 90°, Art. 6i, Page 56. A = Center angle of pinion; B = Angle increment; C = Angle decrement; E = One-half the diameter increment for pinion: F = One-half the diameter increment for gear. d' n. tan A = - - -, tan B tan C 2 sin A 2.25 sin A. E = - cos A F = p sin A. notation and formulas. 69 Bevel Gears, Shafts at Other than 90°, Art. 63, Page 5G. a = Angle of shafts; A = Center angle of pinion; A' = Center angle of gear; B = Angle inerenient; C = Angle decrement ; E = One-half the diameter increment for pinion; E' = One-half the diameter increment for gear; F = Dimension required for backing of pinion; F' = Dimension required for backing of gear. Worm Gears, Art. 72, Pac;e 62. L = Lead of worm ; ■ 1 r,, , . , , , L = — = P for single threads; m m = Threads per inch in worm; 2 L = — -= 2 P'for double thread, etc., m d = Outside diameter of worm; d' — Pitch diameter of worm; D = Thread diameter of gear; D' = Pitch diameter of gear; W = Whole diameter of gear. N — + cos a n tan A' = sin a n ^ -F cos a tan B = 2 sin A _ 2 sin A', n N ' tan C = 2.25 sin A _ 2.25 sin A', n N ' E = 1a C' 1 A' p cos A E = p cos A ; F = 1 ■ A C. 1 ■ A' sin A F = — sin A ; °-^P • D^''^^ p-= '° N + 2 • W = D + 2 ^ D + d 2 2. P' d 2 h - 2 p • •-2 = ^1 + 3p- ^) 70 METHOD TO BE OBSERVED IN PERFORMIXG THE PROBLEMS. CHAPTER virr. PROBLEMS. 75. Method to be Observed in Performing the Problems. Xo attempt should l)e made to graphically solve the following problems until the general principles involved are ^vell under- stood. The first requisite to this is the mastery of Chapter II., on Odontoidal Curves ; and this can be best acquired 1)y the drawing of the various curves, together with a study of their characteristics. Xo problems have been given on this topic, ])ut the following couree of study would be desirable : — ■ Having prescribed diameters for rolling circles and director, or pitch circles, draw a cycloid, epicycloid, and hypocycloid, as described in Arts. 5, G, and 7, page 5. Obtain a sufficient number of points in each case to enable the curves to be drawn free-hand with considerable accuracy, after whicli they may l)e corrected by the use of scrolls. Xext prescribe a i)oint on each (not one already found), and draw normals to each by Art. 8, page 5. The second method. Art. 9, page 5, is the more practical, and should also be studied by drawing a small part of each curve, beginning at a point on the director circle. It is also desirable that one of the epitrochoidal forms be drawn, and a normal determined. Art. 11. page 6. The problems are designed to be solved on a sheet which shall measure 10" by 14" within PROBLE:\t 1. CYCLOIDAI. LIMITING CASE. I 1 tlie margin line, and the lay-out of these sheets is given on Plates 14 and lo. Measurements are from the margin line. It is unnecessary to represent all the teeth in a gear, but such as are shown should he drawn with the greatest accuracy attainable by the student. Without this care the study will avail one little, and the time consumed in discovering errors will be great. The inking of the curves may be omitted if time will not admit of its being well done; but in either case it is desiral)le to emphasize the curves, and distinguish clearly between the gears by making a veri/ light wash of color on the inside of the curve, the width to be alx)ut one-quarter of an inch. One color may be used for the pinion, and a second for the rack and gear. Problem i, Plate 14, Fig. I. Cycloidal Limiting Case. Face or Flank only. EXAMPLK. D' d' N n a B 1 10 15 12 3 J 41 2 10 8 12 31 n 3 121 7 21 3 4 4 ^•V 15 10 3i 41 5 10 8 15 4| 4i 6 101 14 10 3i 4i 7 6 24 12 03 4. 8 12L 21 12 31 4.V Statement of Pkoble.nl Having given the diameters of pitch circles, number of teeth, and diameter of describing circle, it is required to draw the teeth for pinion, gear, and rack, having arcs of contact equal to the pitch, and contact on one side of pitch point only. 72 PROBLEM 1. CYCLOIDAL LIMITING CASE. Study Arts. 1 to 26 before performing this problem. Operations. 1. By Art. 18, page 11, determine the value of N, n, D' or d' one of which is omitted from the table. Observe that - = -. d n 2. Draw center and pitch lines and describing circle. Lay "off the circular pitch on each gear by spacing the circumferences into as many parts as there are teeth. 3. Obtain the first point of contact by laying off from the pitch point on the describing circle an arc equal to the circular pitch, the direction being determined by the rotation required. Art. 16, page 10. Art. 21. page 12. Arts. 22 and 23, page 13. -1. AVith the above describing point, generate the face and flank required. Arts. 14 and 15, page 10. 5. Draw the working faces of gear teeth, and assuming the gear teeth to be pointed, draw opposite side of each. Art. 16. page 10. 0. Draw the working flanks of the pinion teeth, observing that the depth must be sufficient to ailiait the gear teeth, but without clearance. Obtain the thickness, and draw the opposite sides. Art. 16, page 10. 7. Draw the describing circle for rack. Obtain the first point of contact between pinion and rack, and describe the cycloid for rack teeth. Construct rack teeth. Art. 25, page 14. Note that thickness of rack tooth must equal space between pinion teeth, or thickness of gear teeth, measured on the })itL'h line. 8. To determine points of contact of conjugate teeth, assume any point on face of gear tooth, and determine, first, its position when in contact with the pinion ; second, the point of the pinion tootb engaging it. Since the contact must take place on the path of contact. Art. 21. page 12, the assuniid point will lie at the intei-section of this arc and one described PROBLEM 2. CYCLOIDAL LIMITING CASE. 73 through the given point from center of gear. To solve the second, describe an arc from the center of the pinion through the point previously determined, and it« intei-section with the pinion Hank will be the engaging point required. Next construct the normals for each of these points. Art. 8, page 5. They should be equal to each other, and also to the distance from the pitch point to the point on the path of contact in which they engage. Art. 14, page 10. 9. Obtain the maximum angle of obliquity, or pressure, between gear and pinion, pinion and rack. Art. 24, page 14. Problem 2, Plate 14, Fig. 2. Cycloidal Limiting Case. Face and Flank. Study Arts. 26 to 30. Statp:ment of Problkm. Tlie dianietei"s of gears, nunil)er of teeth, and describing circles being given, it is re(piired to diaw the teeth for pinion, gear, and rack, when the arc of approach == the arc of recess = half the circular pitch, the flank of gear being radial. Operations. 1. Draw center lines, pitch lines, and rolling circles, the second circle being determined l)y Art. 9, page 6. Divide the pitch circle into the required parts to obtain the circular pitch. 2. Lay off arcs equal to — on each of the rolling circles to obtain the first and last points of contact, observing the direction of rotation prescribed in Fig. 2. 3. With the [)oint thus determined on small rolling circle, describe the addendum of gear tooth and dedcnduni of pinion tooth. With the ])oiiit on the second describing circle generate the addendum of pinion tooth. The dedendum of gear tooth being radial may then be drawn. Make the dedenda of pinion and gear deep enough to admit the engaging addenda, but allow no clearance. 74 PROBLEM 3. CYCLOIDAL GEAR. 4. Draw the working faces of the phiion teeth and then the opposite faces to make the teeth pointed. Similarly draw the gear teeth, making them pointed also. The sum of the thickness of the teeth cannot be greater that the circular pitch. Art. 29, page 16. In this case it will be found to be about one-hundredth of an inch less, which will be the backlash. An increase in the diameter of either rolling circle would make the solution impossible. 5. Draw the dedenda of pinion and gear teeth. 6. The describing circles for the rack teeth will l)e determined by Art. 14, page 10. Draw the circles with their centers on the line of centers, and obtain the firet and last points of contact. These points should fall on the addendum and dedendum of pinion teeth already drawn, as in Plate 5 at N and . From these points describe the addenda and dendenda of the rack teeth. The thickness of these teeth must equal those of the gear. 7. Obtain the maximum angle of pressure for approach and recess between pinion and gear and pinion and rack. It would also be desirable to obtain the curve of least clearance in one case. Art. 28. page 15. Problem 3, Plate 14, Fig. 3. Cycloidal Gear. Practical Case. Complete Chapter III. be- fore performing this problem. X AMPLE d' N n a A c 1 9 18 12 4 5 31 2 8 21 12 4 4 ^ 3 10 20 16 3i -4 3 4 8 22 12 3i 5 4 5 9 16 12 4 5 31 20 12 3 4 41 PROBLEM 3. CYCLOIDAL GEAR. lO Statement of Prorlem. Tlie diameters of pitch circles and rolling circles lieing given, and the number of teeth known, it is required to draw the teeth for gear, pinion, and i-ack, to obtain the maximum angle of obliiiuity, and the arcs of approach and recess in each case. The teeth will be standard with .,\/' baeklasli. Art. 81, page 17. Art. 71, page 63. Operations. 1. Figure the diameter of gear, circular, and diametral pitch, Arts. 17 and 18, page 11, and determine proportions of teeth. Art. 31, page 17. 2. Draw center lines, pitch lines, addendum, and dedendum circles, and rolling circles. Divide the pitch circle into as many parts as there are teeth, beginning to space at the pitch point. 3. Beginning at the pitch point, describe j)inion flank, gear face, gear flank, aiul pinion face, by Art. 0, page 5. See also Art. 34, page 21. 4. Lay off thickness of teeth, Airr. 31, page 17, and describe addenda of pinion and gear teeth by approximate method. Art. 34, page 22. Describe dedenda l)y Art. 16, page 11. Draw fillets. Art. 31, page 18. 5. Describe rack teeth. 6. Determine the following for gear, pinion, and rack in tei-nis of P'. Arts. 21 to 24 inclusive, pages 12, 13, and 14, Art. 32, page 18. Pinion and Gear. Pinion and Rack Arc of approach Arc of recess Arc of contact Maximum angle of pressure 76 PROBLEM 4. INVOLUTE LIMITING CASE. Problem 4, Plate 14, Fig. 4. Involute Limiting Case. Study Arts. 38 to 42. StatExMENT of Problem. Number of teeth live and six. Pinion teeth pointed. No backhisli or clearance. Arc of contact equal to the circular pitch. This problem being similar to tliat of Plate 8, reference will be made to that figure. The case being a limiting one, the distance between the points of tangency of base circles and line of pressure must equal one-sixth of the circumference of the gear base circle, or one- fifth of the circumference of the pinion base circle. The tangent of the angle of pressure will equal 7-3 = ^^-^ = •— = — -7;-::, but A D = D K C by construction, and D K C = tt. Also A F + •^AFDGAF + DG ^ D G = 5|, hence, = — = tan. of the angle of pressure. The angle corresponding to this tangent is 29° 44' 6". The distance between the centers will be ^a~D''^ + A F -f- D~G^ = V^r'-^ + 5:5^ = 6J. The angle of pressure and distance between centers could have been determined graphi- cally by laying off F A , in any direction, equal to the radius of pinion base circle, A D perpen- dicular to FA, and equal to one-fifth of pinion base circle. Finally, D G perpendicular to A D , and equal to the radius of gear base circle. Operations. 1. Draw the line of centers, base circles, and line of pressure. Deter- mine the points of tangency, which limit the action in either direction, and through the pitch point, determined by the intersection of the line of centers and line of pressure, draw the pitch circles. It is desirable now to test A D by proving it equal to one-fifth of the pinion base circle, or one-sixth of the gear base circle. 2. Draw the involute A c, Plate 8, of the gear, and D p of tlie pinion. Art. 12, page 7. Art. 38, page 26. Determine the circular pitch, and lay off as many divisions as tliere are teeth to be drawn. Copy the curves already drawn. PROBLEM 5. INVOLUTE PRACTICAL CASE. 77 3. Draw the opposite face of pinion teeth, making them pointed. To draw the opposite faces of gear teeth proceed as follows : Since contact between the opposite faces must take place along the line of action C E , Plate 8, the contact between the engaging teeth will be at E. At E draw arc E 1 from center G . Bisect this arc, and lay off M and H from this radial bisector equidistant with A and C. Through these points describe the curve of opposite face, and draw the remaining tcctli. That portion of the teeth lying Avithin the base circle will be radial, and extend sufficiently to admit the engaging teeth, but without clearance. 4. Construct two rack teeth. Art. 40, page 29. 5. Epicj'cloidally extend the gear teeth so as to make them pointed. Similarly extend the rack teeth, Init only as nuich as the clearance for the pointed gear tooth \\ ill pi-rmit. Aut. 41, page 30. Problem 5, Plate 15, Fig. i. Involute Practical Cases. Complete the study of Chapter IV. ■ Statement of Pmoblems. Several gears and racks are given to describe involute teeth of standard dimensions. To determine the interference, if there be any, and to correct the curves for the same. Operations. 1. Draw three or four teeth of gear A, and t\\o teeth oi engaging pinion B, the angle of pressure being 15°. , Art. 42, page 32, Fig. 16. Make contact at pitch point in all cases. Correct for interference l)y epicycloidal extension. Art. 31, page 17. Art. 42, page 30. Art. 41, page 32. 2. Draw three or four teetli of u'car A engasfino' lack F . 3. Draw three teeth of ijininn B cno-aoino- rack E, and correct rack teetli ft)r interference. 1 o o o ^ 78 PROBLEM 6. CYCLOIDAL ANNULAR GEAR. 4. Draw a portion of gear C and rack K , the angle of pressure being 20°. Test this for interference by Art. 45, page 33, as well as by graphic method. 5. Draw a few teeth of gear D, the angle of pressure being 15°. Determine the least number of teeth that Mill engage it without interference. Problem 6, Plate 15, Fig. 2. Cycloidal Annular Gear. Study Arts. 48 to 5Q. Example. D' d' N n A a B 1 191 9 13 6 7 3i H 2 19^ 9 13 6 H 4 5h 3 191 9 13 6 6 H 5i 4 in 7 15 6 7 H 5h 5 ITi 7 15 6 7h 3 5i Statement op Problem. The number of teeth and diametere of pitch and describing circles being given, it is required to draw the tooth outlines, and determine the increased arc of contact due to secondary action. The arc of contact, not including that due to the secondary action, is equal to the circular pitch, and the arc of approach equals the arc of recess. Operations. 1. Draw the center and pitch lines and describing circles. 2. Determine the circular pitch, and lay off half this amount from the pitch point on each of the describing circles to determine the first and last points of contact. 3. Describe the curves of the teeth. PROBLEM 7. INVOLUTE ANNULAR GEAR. 79 4. Determine the intermediate describing curve, and draw the same to obtain the limit of secondary action. 5. Determine the maximum angle of pressure for approacli and recess. Also the angle of pressure for the last point of secondary action, and the increase in the arc of contact. Problem 7, Plate 15, Fig. 2. Involute Annular Gear. Complete Chapter V. Example. D' d' N n An gle of Pressure. B 1 15 'h 20 10 20° H 2 15 6 30 12 15° 7 3 IG 8 16 8 20° 6 4 20 8 30 12 15° 7 5 24 18 24 18 20° 31 Statement of PK()nLE>L The pitch diameters, number of teeth, and angle of pressure being given, it is required to draw the tooth curve, to determine if tliere will be any inter- ference when the addenda of pinion teeth are made standard, and finally the length of the arc of contact in terms of P'. Operations. 1, Draw center and pitch lines, line of pressure, and base circles. 2. Make addenda of pinion standard if a second engagement does not take place. Art. 56, page 43, and limit addenda of gear by Art. 56, page 43. 3. Determiiie the arc of contact in terms of P'. 80 PROBLEM 8. CYCLOIDAL AND INVOLUTE BEVEL GEARS. Problem 8, Plate 15, Fig. 3. Cycloidal and Involute Bevel Gears. Shafts at 90°. Study Arts. 57 to 63. Example. P N n Q K 1 3 18 15 31 u 2 4 24 20 31 n 3 2 16 12 31 n 4 4 28 20 3 n 5 3 -21 15 3 n 6 2 14 12 31 n 7 3 21 18 H u 8 2 18 14 4 n 9 4 20 16 3i H 10 3 21 18 Si u w 13 2 13 li 2 H U 3 21 4' 2i 2^ 31 3^ 4" 21 3i 1 1 1 H n If n n H If involute, make angle of pressure 15°. If cycloidal, make diameter of rolling circles equal to the elements of normal cone of pinion. Statement of Peoble^ni. The proportions of the gear l)eing given hy the tahle, it is required to draw the gear blanks, describe the development of the teeth on the normal cones, and figure the gears. Operations, 1. Having determined the pitch diameters, draw the gear blanks. Art. 60, page 48. PROBLEM 9. CYCLOIDAL AND INVOLUTE BEVEL GEARS. 81 2. Describe two or three teeth of each gear on the developed surfaces of the outer and inner normal cones. Art. 60, page 48. 3. Figure the geai-s, Art. 61, i)age 51. Problem 9, Plate 15, Fig. 4. Cycloidal and Involute Bevel Gears. Shafts at other than 90°. Study Art. 63. EXAMPI.K a P N n Q J K L M H w X U V Y 1 40° 3 24 15 9 SI 2i i n g lA 3 i 2i li 2 45° 3 24 15 9 '^i 2i i If § n 3 i 2 u 3 50° 4 34 24 81 8 2 i n i n i n u 4 55° 3 27 21 9 8 21 3 n h n 3i i li li 5 60° 2 20 12 8i 7i 2.1; i n 1 2 3i i 2i li If involute, make angle of pressure 15°. If cycloidal, make diameter of rolling circles equal to the elements of normal cone of pinion. Statement of Problem. The proportions of the gear being given by the table, it is required to draw tlie gear blanks, describe tlie teeth on the development of the normal cones, and figure the gear. Operations. 1. Determine the pitch diameters from above table, and draw the gear blanks. 2. Describe two or three teeth of each gear on the developed surfaces of the outer and inner normal cones. 3. Fiourc the geai-s. _,,„ U-RA'^Y 8 AT: T'/CFERSC^L-EOE SA.TA LAnD.;HA. CALIFORNIA /•.(^.?...7-0. IIS^DEX. Keferences ar; to pages. Addendum dpfined, 12; proportion for, 17. Anjjle decrement, 52. Angle increment, 52. Angle of edge, 51 ; of face, 51. Angle of obliquity, or pressure, 14; affected by rolling circle, 18; con.stant, 28; for involute, 31; influence of, .'{.3; method for determining, 3;}, reduced in annular gear- ing, 40. Annular gear, notation, and formulas, 08; epicycloidal prob- lem, 78; involute problem, 79. Annular gearing, 38; secondary action in, 38; interchangeable with spur gearing, 42 ; involute system of, 43. Approaching action detrimental, 17. Approximate cycloidal curves, 22. Approximation, Tredgold, 47; by circular arcs, 22. Arc of approach defined, 13. Arc of contacrt defined, 13; relation to circular pitch, 16. Arc of recess defined, 13. Backing, 52. Back cone, 48. Backlash defined, !(!; dimensions for, 18. Base circle defined, 7, 27. Base of system, 21 ; in annular gearing, 42. Beale's " Practical Treatise on Gearing," 66. Bevel gear defined, 2; Theory of, 45; character of curves employed, 4^!; drafting the, 48; blank, 49; length of face, 49; figuring the, 51; table for, 53, 54, 55; chart for plotting curves, (>7 ; notation and formulas, 68; problems, 80, 81. Bevel gears with axes at any angle, 56. Bilgram, Hugo, inventor of octoid tooth, 47; machine for cut- ting bevel gear teeth, 47, 67 ; exhibit, 67. Brown & Sharpe publications, (>6. Circular pitch defined, 11. Character of curves in bevel gearing, 46. Clearance defined, 15; proportion for, 17. Clock gears, 17. Conchoid of Nicomedes, 62. Conditions governing the practical case, 16. Conjugate curves defined, 9, 63. Constant angle of pressure, 28. Constant velocity ratio defined, 1. Conventional representation of spur gears, 25. Contact, i)oint of, 5; radius, 5; path of, 12; arc of, 13. Coiirdinate odontograph, 61. Crown gear, 47. 8a 84 INDEX. Curtate epitrochoid, 6. Curve of least clearance, 15. Curves, odoutoidal, 4. Cutting bevel gear teeth, 67. Cutting angle, 51. Cycloid defined, 4 ; problem relating to, 70. Cycloidal action, Theory of, 8. Cycloidal curves, second method for describing, 5; approxi- mated, 22. Cycloidal system of annular gearing, 38. Cycloidal annular gear problem, 78. Cycloidal bevel gear problem, 80, 81. Cycloidal limiting case problems, 71, 73. Cycloidal practical case problem, 74. Dedendum defined, 12 ; proportions for, 17. Defects of involute system, 35. Describing circle defined, 4; a path of contact, 12; maximum and minimum, 16; inHuenee on shape and efficiency of teeth, 18; relation to interchangeable gears, 20. Describing disk, 8. Describing point, 4. Describing cone, 45. Describing cylinder, 45. Describing i-adius, 5. Description of bevel gear table, 53. Developed pitch circle, 50. Development of normal cone, 40. Diameter pitch, 11. Director circle, 5. Double contact in annular gearing, .39. Double generation of epicycloid and hypocycloid, G. Drafting bevel gears, 48. "Elements of Machine Design," 66. "Elementary Mechanism," 67. Epicycloid defined, 5; second method for describing, 5; double generation, 6; spherical, 45; problem relating to, 70. Epicycloidal extension, .30. Epitrochoid defined, 0; curtate, 6; prolate, 7; problem relat- ing to, 70. Exterior (outer) describing circle, 39; limitations of, 40, 41. Face gearing, 2. Face of gear, 24. Face of tooth, 12. Flank of tooth, 12; radial, 18. Figuring bevel gears, 51. Fillet, 18; size of, 18. " Formulas in Gearing," 66. Formulas for worm and gear, 05. Formulas, Notation and, 67. Gearing, 1. Gear arm iiroportions, 67. Gears, interchangeable, 20 ; face of, 24 ; comparison of, 24. Generating point, 4. Generating radius, 5. Grant, Geo. B., bevel gear chart, 53 ; three point odontograph 58; involute odoutograiih, 59; " Odontics," 66. Hyperboloid of revolution, 2. Hyperbolic gears, 2. Hypocycloid defined, 5; second method for describing, 5; a radial line, 6; double generation, 6; spherical, 45; pi'ob- lem relating to, 70. INDEX. 86 Influence of tlie angle of pressure, 33. Influence of the diameter of rolling circle on shape and effi- ciency of teeth, 18. Inner describing circle, 39; limitations of, 40, 41. Inner normal cone, 48, 50. Instantaneous radius, 4. Intermediate describing circle, :i'.>, limitations of, 40. Internal gear, see annular gear. Interference, .32 ; in annular gearing, 43. Interchangeable gears, 20. Involute, 4; defined,?; system, 20; curves, character of, 27: rack, 28; system of annular gearing, 43; annular gear problem, 7!); bevel gear tooth, 4(;; bevel gear problems, 80,81; limiting case, 20; limiting case problem, 7(5; prac- tical case, .'50; practical case problem, 77. Involute action, Tlieory of, 2(5; limit of, 28. Involute gearing, defects of system, 35. Involute teeth, epicycloidal extension of, 30. "Kinematics," MacCord's, (5(5. Klein's cotlrdinate odontograph, (51; Design," 06. " Elements of Machine Law of tooth contact, 10. Lead of screw, (5(5. Least angle of pressure, method for determining, 33. Least number of teeth in annular gears, 42. Limit of involute action, 28. Limiting case, cydoidal, 10, 14; involute, 2!); annular gear- ing, 38. Limitations of intermediate, exterior, and interior describing circle, 40, 41. Line of action a great circle, 47. Literature, 65. Logarithmic spiral, 01. MacCord's " Kinematics," 66. Method for determining least angle of pressure, 33. Method to be observed in jierforming problems, 70. " Mechanics of Engineering," (5(5. " Mechanics of the Machinery of 'I'lansmission," (50. Normal defined, 4; to construct, 5; law governing, 03. Normal cone, 48 : development of, 49. Notation and formulas, (57. Obliijuity, angle of, 14. Octoid bevel tooth, 47, 04. " Odontics," " A Treatise on Gear Wheels," Grant's, (50. Odontoid defined, 1 ; special forms of, (52. Odontoidal curves, 4: problems relating to, 70. Odontographs and odontograph tables, .57. Odoiitograi)h, Willis, 00; Grant involute, 59; Grant Three- point, .58; Robinson, (il ; Klein, 01 ; coordinate, 61. Outer describing circle, 39: limitations of, 40. Outer normal cone, 48. Path of contact defined, 12; affected by rolling circle, 18; a right line. 28. Path of approach defined, 15. Path of recess defined, 15. Pitch cone, 48. Pitch line, 10. Pitch point, 9, 10, 13, 27. Pitch circular, 11 ; diameter, 11. Planed bevel gear teeth, 07. 86 INDEX. Positive rotation defined, 11. Practical case, conditions governing the, 16; cycloidal, 21; involute, 30; annular, 42. " Practical Treatise on Gearing," G6. Pressure, angle of, 14. Prolate epitrochoid, 7. Proportions for standard tooth, 17. Problems, method to be observed in performing, 70. Rack, 14; involute, 28; gears classified by, 62. Radial flank, 18; as base of system, 21, 62. Radius, describing, 5; ccntact, 5. Rankine, 66. Reuleux, 66. Robinson odontograph, 61. Rolling circle, see describing circle. Rotation, positive, 1, Screw gearing defined, 3. Scroll, use of, 11. Second method for describing cycloidal curves, 5. Secondary action in annular gearing, 38, 41. Seo;mental system, 62. Skew gear defined, 3. Spiral gear defined, 3. Special forms of odontoids, 62. Spherical epicycloid, 45. Spherical hypocycloid, 45. Spur gear defined, 2; illustrated, 10; having action on one side of pitch point, 10; having action on both sides of pitch point, 14; conventional representation, 25; inter- changeable with annular gears, 42 ; notation and formu- las, 67. Theory of cycloidal action, 8. Theory of involute action, 26. Thickness of tooth, 17. Three-point odontograph, 58. Tooth contact, law of, 10. To construct a normal, 5. Tredgold approximation, 47. Unsymmetrical teeth, 37. Use of bevel gear table, 53. Velocity ratio constant, 1 : not affected by increase of center distance in involute, 28. Weisbach's " Mechanics," 66. Willis, odontograph of, 60; writings of, 66. Worm gearing defined, 3, 64; notation and formulas for, 69. Worm wheel, 64. Plate I. Cycloid, Epicycloid, Hypocycloid and Involute curves. REFERENCES TO TEXT. Art. 4, Page 4. Art. 8, Page 5. 5, 4. 9, 5. 6, 5. 12, 7. 7, 5. Plate l. Fig. 3 Plate 2 Plate 2. Epitrochoidal curves. Double generation of Epicycloid and Hypocycloid. Approximate method. EEFEREXCES TO TEXT. Abt. 10, Page 6. 11, 6. 34, 22. -2l?l-E FOR EPltMOi'i'S Plate 3. Mechanical method for describing Odontoidal curves. REFERENCES TO TEXT. Art. 13, Page 8. 15, 10. 21, 12. Plate 3, Plate 4. Plate 4. Cycloidal Gear, Pinion and Rack having action on one side of pitch point. Limiting case. TSF.li'F.KENCES To TEXT. i'a.-f in. Ar.T. 24, 10. 2.-,, 18, 1:;. -M, 19, 1:;. 3ij, 14. 14. 14. •24. •37. Plate 5. Cycloidal Gear, Pinion and Rack having action on both sides of the pitch point. Limiting case. KEFERESCES TO TEXT. Art. 23, Page 13. 26, 14. 28, 15. 32, 19. Art. 36, Page 24. 411, 38. Pkob. 2, 74. Plate 5. u! r ^\ P^ D iiv/ s \ ^^'^'^^^^~^^^^''^^--/ /flT'^' \ -*- / \\ '''' 1 ^\ / Y"'''/AvN' / ■''' "^ \\i//' \ 1 i \<^'rk^-'N^| ■■■ 1 ^\ L-^!^-.4-.- ] F [ i '■■^''^4 1 G ^"^ii;^^ \ \ i \ ! *\ \l i /' ^^*r'^^~"*^ V '■■ 1 ,flV\ ]l / y K'^i^' PINION .y^^i*' /^^""^---...ilg)!^' '="''"^^™ -^^^^T/x \ *' /^ f i/ \ \ / 1 ^ \ / % ^x \ '^ ^^"^ ^ ^" — M ' 1 \ / 1% / i NX- ^ Plate 6. Plate 6. Cycloidal Gear, Pinion and Rack. Practical case. HKKKIIKNCKS TO TE.XT. AiiT. 34, Page 21. 36, 24. Plate 7. Involute Gear and Pinion. Limiting case. Mechanical method for describing the Involute. REFERENCES TO TEXT. Art. 38, Page 26. 39, 27. 42. 31. Plate 7. TI f J PLATE 8. Plate 8. Involute Gear, Pinion and Rack. Limiting case. EEFKKENCES T(J TEXT. Art. 3fl, Page 28. 40, 29. Art. 41, Page 30. Peob. 4, 76. Plate 9. One Pitch Involute Gear and Pinion, showing Interference. REFERENCES TO TEXT. Art. 42, Page 30. Art. 44, Page 33. 43, 32. 46, 35. Plate 9. GEAR 30 TEETH 1 PITCH INVOLUTE GEAR & PINION SHOWING INTERFERENCE Plate lo. Plate 10. One Pitch Involute Pinion and Rack, showing Interference. IlEFEKENCES TO TEXT. Art. 42, Page 30. 43, 32 AuT. 44, Puge 33. 46, 35. 1 PITCH INVOLUTE PINION i RACK SHOWING INTERFERENCE Plate II. Annular Gearing. REFERENCES TO TEXT. Art. 49, Page 38. Art. 52, Page 41. 50, 39. 54, 42. Plate 11 Plate 12. Annular Gearing. Special cases. KEFERENCES TO TEXT. Art. 50, Page 39. 51, 40. 52, 40. Plate 12 x.Yv Plate 13. Bevel Gearing. KEFERENCES TO TEXT. Art. 59, Page 47. Art. 60, Page 48. Plate 13 NKS i ■Fig. 2 ^ / Fig. 4 Plate 14 Plate 14. Problems i to 4 inclusive. REFERENCES TO TEXT. Art. 75, Page 70. Prob. 1, U. 2, 73. Prob. 3, Page 74. 4, 76. I ^-i-rc^..^' / j V yfty / / I J// ./\;/i 6 TEETH ;( DRIVER /■% / ilv .^^' hi J \< : 6.334 — ->- Plate 15. Problems 5 to 9 inclusive. REFERENCES TO TEXT. Art. 75, Page 70. Prob. 7, Page 79. Prob. 5, 77. 8, 80. 6, 78. 9, 81. Plate 15 UNIVERSITY OF CALIFORNIA Santa Barbara THIS BOOK IS DUE ON THE LAST DATE STAMPED BELOW. OsBORNEs Bookstore SANTA BARBARA A 000 588 474 7 Iv. rr 16970