AUTOMATIC BLOCK SIGNALS AND SIGNAL CIRCUITS AMERICAN PRACTICE IN THE INSTALLATION AND MAINTENANCE OF SIGNALS ELECTRICALLY CONTROLLED, AND OPERATED BY ELECTRIC OR OTHER POWER WITH DESCRIPTIONS OF THE ACCESSORIES NOW REGARDED AS STANDARD BY RALPH SCOTT FIRST EDITION THIRD McGRAW-HILL BOOK COMPANY, INC, 239 WEST 39TH STREET. NEW YORK LONDON: HILL PUBLISHING CO., LTD. 648 BOUVERIE ST., E. C. 1908 COPYRIGHTED, 1908, BY McGRAW PUBLISHING COMPANY NEW YORK an Hij BELOVED BBOTHEB HUGH EMMOTT SCOTT 43863G PREFACE. THE evolution of a mechanical art results in the simplification of its apparatus. The less the number of subsidiary devices employed, and consequently the greater the number of their independent functions, the higher the state of this art. Signal- ing accessories, although of rapid development, have not as yet undergone the usage test that is the prerequisite to standardiza- tion and the elimination of impracticable differentiated struc- tures. In surveying the heterogeneous types of construction employed in the signal equipment of a representative rail- road system, the difficulty of selection and representation, with respect to relative significance, becomes apparent. In a book of this character, it is extremely difficult to intelligi- bly exhibit continuous circuits of any great complication, owing to the restricted space available for illustrations, insets not having been resorted to. The history of signaling is not touched upon, as it is irrelevant to the character of the present work. Railroad terms have also been omitted, as they are meaningless to the average reader. All-electric interlocking, a natural development of the older mechanical and electro-pneumatic interlocking, is given the attention that its importance merits. Electric railway signals are described as fully as seems advisable, since they are in a transitory state of rapid progress. Electro-gas and three-posi- tion signals, representing the highest development of the art in America, have been treated not only from an electrical stand- point, but also from a structural point of view. This book is intended for the signal and railway engineer, the electrician, and the layman; and it is modestly hoped that it will appeal to all in any way concerned with signaling. iii iv PREFACE The old argument of normal danger vs. normal clear is not taken up ; nevertheless, data on both these systems of indication is given throughout the book, the reader being left to his own conclusions as to their relative merits. The writer wishes to acknowledge several courtesies received from the signal companies whose products have of necessity been described, and also to Messrs. H. S. Balliet, J. C. Jones, B. H. Mann, M. E. Smith, W. W. Slater, and A. J. Wilson. Criticisms are respectfully invited. R. S. WlLKESBARRE, PA. CONTENTS. CHAPTER. PAGE. I. PRELIMINARY CONSIDERATIONS 1 II. SIMPLE CIRCUITS 15 III. NORMAL DANGER CIRCUITS 30 IV. NORMAL CLEAR CIRCUITS 50 V. SEMI-AUTOMATIC CIRCUITS 68 VI. BATTERIES 84 VII. THB TRACK CIRCUIT 95 VIII. CONTROLLED MANUAL SYSTEMS 105 IX. MOTORS, RELAYS, ETC 119 X. HALL APPARATUS 131 XI. UNION APPARATUS 147 XII. ELECTRO-PNEUMATIC AND ELECTRO-GAS SIGNALS 160 XIII. ELECTRIC LOCKING 171 XIV. ALL-ELECTRIC INTERLOCKING 179 XV. THRBE-POSITION SIGNALS 201 XVI. ELECTRIC RAILWAY SIGNALS 215 XVII. MAINTENANCE.. ..226 AUTOMATIC BLOCK SIGNALS. CHAPTER I. PRELIMINARY CONSIDERATIONS. A block is a length of railroad track of defined limits, the use of which by trains is under the control of one or more block signals. A block signal is a fixed arrangement controlling the use of a block. An automatic block signal is one automatically operated by electrical or other energy, this agency being controlled by the passage of trams along the track, or by conditions which interfere with such movement. A block system is a series of consecutive blocks controlled by block signals. A home signal shows the condition of the block directly in front of a moving train; and a distant signal the condition of the second block in front, or the block in the rear of the home block. An advance signal shows the condition of a block in conjunc- tion with the home signal of that block. It is placed in advance of the home signal. In Fig. 1 two signals, having home and distant semaphores, blades, or boards, are shown, with the track protected by each; train movement being in the direction of the arrows. The en- tire home block, consisting of two sections of the first signal, is represented; and one section of the home block of signal 2, which latter is also the first section of the distant block of signal 1. A block is usually made about one mile long, although a large amount of traffic, the presence of an interlocking plant, numer- ous switches, or the necessity of slow-speed movements may l t ' 2's f- * * * i TTmV"*'i>r A mrsv AUTOMATIC BLOCK SIGNALS require less length. On the other hand, blocks in a sparsely settled district, with thin traffic, can be of greater length. These blocks are protected in automatic visual systems by a disk, semaphore, or revolving member by day, and by colored lights at night; these giving warning of the presence of a train, broken rail, open switch, car outside the clearance point at sidings, an open drawbridge, hand car on the track, or defect in the appa- ratus. There are several w r ays of indicating a danger, caution, or clear condition, among which are: (1) color systems; (2) position systems; (3) motion systems. A type of the first is a colored disk moving before a white surface, either the former or the latter being visible; of the second, a blade or semaphore which is held at various angles to the track; when horizontal, " danger " or rails \< cut section b cut section-^ Ho. i. Wo.z. \t home iloch [of signal i] >| FIG. 1 " stop " being indicated, and when nearly vertical, " proceed " or " clear." Semaphores may be colored also, and thus become of the first type. The third or motion signal utilizes a revolving member, whose motion indicates that an approaching train may continue to move, and when stationary that the engine must come to a stop. At night a light is flashed intermittently by this member. Such systems, and also illuminated semaphores, have been abandoned, and therefore will not be described. Usually, signals are numbered in such manner that these numerals will indicate the number of miles and tenths of a mile that the signal is distant from the chosen terminal. Thus on the Lehigh Valley, signal No. 1773 is 177.3 miles from New York City. On this road, odd numbers designate west bound signals and the even numbers the east bound signals. Thus it is evident that 1773 is the west bound signal 177.3 miles from New York PRELIMINARY CONSIDERATIONS 3 City (the nearest odd number to the actual tenth of a mile being chosen). Fig. 2 shows four separate main tracks intersecting at right wetbound fe easoun FIG. 2 angles, with their respective signals. If these are automatic, track relays, properly interconnected, can be readily arranged to give the protection de- sired. If they are semi- automatic, electric inter- locking will be introduced red- to prevent conflicting of routes. Thus, when signal 3 is at clear, to allow a south bound train to pass, 1, 2, and 4 must be locked in the normal or stop posi- tion when electric locking or interlocking is used, and prevented from moving to clear if the ordinary auto- matic system is employed. A standard sixty-degree home and distant semaphore arrange- ment is shown in Fig. 3. Until either blade has reached a po- Tiome semaphore I white or Hack yettow distant semaphore FlG 3 4 AUTOMATIC BLOCK SIGNALS sition approximating thirty degrees from the vertical it will indicate the same as though at the full horizontal position. This is effected by using several spectacles, each held in place by in- dependent bezel rings, or by so-called continuous light spectacles. Semaphores vary in length from four to five feet, about four and one-half being regarded as standard. FIG. 4 FIG. 5 A self-contained standard home and distant, three-spectacle, semaphore signal (electro-gas or motor ), is shown in Fig. 4, the motor, mechanism and battery housings being at the base. This represents the highest development in external design that such signals have reached, unless exception be made of the top post arrangement. A three-spectacle, automatic, double-route, home and distant semaphore signal is illustrated in Fig. 5. The post, B, consists PRELIMINARY CONSIDERATIONS of two lengths of channel iron strengthened by a lattice structure, the base being bolted to, or incorporated with, a foundation of concrete, A. The top consists of a platform, G, and railing, E, semaphores, F, being pivoted to short posts and operated by motors and accessories housed in the waterproof base boxes, C-D. This arrangement represents the latest order of con- struction for the protection of two tracks having trains running hi the same direction. In Fig. 6 A is a short mast distant semaphore signal with an automatic mechanism housing at the base; B is a high home signal; C a short mast two-arm or double-route, D a high mast two-route, and E a three-arm or triple-route arrangement. The T - ?- - s mm -M S ( i V A 5 k i Z7 \ FIG. 6 standard heights of each are also given, and although this latter may vary somewhat, it represents the usual practice. Bridge signals, which are of more substantial design than mast signals, are shown hi Fig. 7. The letters designate types similar to those in the preceding figure. The tracks pass be- neath the bridge at G. Most lines having four main tracks or over use this disposition of semaphores. Fig. 8 shows two forms of motor-operated high signals, A being a single arm, and B a two-route arrangement. The cir- cuit breakers, H, are operated by the rods, Or, connected to the semaphore castings. The cast iron box, A, contains the motor and gearing constituting the signal movement (see Fig. 119), and part of the sheave, B, which carries the chains, C, projecting 6 AUTOMATIC BLOCK SIGNALS from below. The blades are connected to the counter-weighted levers, E, resilient members, D, being introduced to prevent in- jury to the parts when they fall, or should the motor wind up too high. Reversal of the motor on B is effected by a ground selector, described in Chapter XIV. The electric-motor semaphore signal has several advantages, among which may be mentioned: (1) localization, it being self- contained, and therefore independent of all other signals; (2) comparatively large reserve power; (3) an isolated plant is not required for its operation; (4) economy of installation and opera- tion; (5) working and control functions are unified; (6) external simplicity of design. xx>too< B KX>*fQ FIG. 44 When 7 is cleared, the contacts, 13, will be closed, thus ringing 10. 13 is in shunt with the armature, 19, of track relay, 12, while the armature contacts, 18, of this relay are in series with relays 15 and 27, battery 2, and armature 23 of the track section, 28, relay 5. Two line wires are used, and track circuit-control is 40 AUTOMATIC BLOCK SIGNALS also effected by relays 8 and 14, whose armature contacts, 26 and 20, are in series with the track batteries. Suppose a train enter section 28. Armature 23 will fall, thus sending a current from 2 through 15 and 27, through whose front contact armature, 24, a current passes from 4 to the distant-signal motor, and from 1 to the home-signal motor, by way of 16. The latter action causes the home-circuit control- ler, 13, to be operated, closing the circuit of battery 3 and the bell as above shown. (If more than one switch occurs in a section, the individual bells are connected in multiple.) As the train enters the first section of 6, 14 is deenergized, and 4 is disconnected from 6, due to the action of the front contact, 21, even though 24 be closed. At the same time 22 is closed and 20 disconnects the track battery from 5, thus main- taining 23 in its lower position. If the block of 7 is occupied or dangerous, 5 does not control 27 and 15, since 12 open-cir- cuits battery 2, the signals both remaining in the stop or normal position, and thereby hold the train. As the train moves into the first section of 7, the latter is deprived of current by the deenergizing of relay 12 (should the block be unoccupied), due to the circuit of battery 1 being opened at 18. The bell, 10, continues to ring, however, until the train moves out of this section, due to its circuit being completed through 19, which is in shunt with 13, and performs the same function. When a train has indirectly deprived 27 of current its lower or back-contact armature, 25, closes an auxiliary circuit through the motor of 6, which short-circuits the latter, and, by causing the counter e.m.f. of the armature to set up a heavy current, effectually retards the semaphore, preventing the inertia of the moving parts from destroying any part of the system. In shunt with 25 is the armature, 22, of relay 14, so that, when a train occupies the first section of 6 and a second train is approaching, the retarding circuit will be closed in any case, which would not be the condition if 27 were energized by the closure of 23. The motor-control relays are similarly connected for both signals, this connection, somewhat modified, being shown in Fig. 118, Chapter IX. Relay A is 27 in the last figure, the two armatures, B and C, being connected to battery D and a sta- tionary contact, F. J is an electromagnet which retards the NORMAL DANGER CIRCUITS 41 motion of the armature by having a soft iron disk rotate be- tween its poles, this disk being fastened to the armature. E is a contact piece moved by the semaphore's movement, and con- nects in an evident manner 7, H, G, and F, at various parts of its stroke. In the position shown, B is connected to the motor, but not to the other side of the battery. If A is energized, C will connect D to the motor, this setting the latter's armature in motion. When E has passed over F, D is still connected to the motor through G and H. When E reaches the end of its stroke, / is connected with G, and a current passes from D through J, rapidly bringing the armature to rest, due to the eddy currents J 1 JJ ihd ' L 1 N? c := i j j 5 n, r- UL< T\^2^ H 'Ml V\ BBJ Pf i M 1 ^ 3* I E: y 1 M'. i i j - ^ < k i ' s 1 ~~^> J =71 Lr^ /"; Si com mon \\i ' S. " y^ ^^ ^\ lY//sdisS Jo-ma 2 +crossCLrms on pole c FIG. 45 I b* ^ ^//i or a set up in the disk and also to its friction on the magnet poles. Fig. 45 is a delineation of a home and distant circuit for single track, with train movement in one direction. A, B, and C are operated when the home semaphore is cleared; A being in series with the local distant, B in circuit with the preceding dis- tant, and C controlling the switch indicator; the latter being at danger when the home is at clear; E being the indicator battery. B is also in shunt with magnet G } whose armature, with the 150- ohm resistance, F, is connected to the common line, and the home-actuating mechanism, H. G is energized with the distant, at signal 0, through its track-controlled relay armature. Hence, H is energized either from the preceding distant, or the local battery, J; in any case however through the front contact of the 42 AUTOMATIC BLOCK SIGNALS four-ohm track-relay, K, the back contact governing the home at signal 2. Fig. 46 continues the above, with a siding added. P and M are switch instruments, whose functions are to short-circuit both tracks, with an open switch ; and to control the home sema- phore at signal 2. N and are indicators, in parallel, which are connected to both common and indicator lines. The main battery, I, operates the home semaphores at 2 and 3. Figs. 47 and 48 (etc.) show normal danger circuits in conjunc- tion with all-electric interlocking, as more specifically set forth in Chapter XIV. These occur at Union Street, Allentown, Pa., on the Lehigh Valley Railroad, at its intersection with the Allentown Terminal Railroad; and in addition to this, several sidings and branch lines. The working-circuit network emanates from a signal cabin, within which is the interlocking machine and its accessories. Three separate common lines, A, B, and C, with relay control, are used. Motor armatures are designated by A, brake magnets by BM, and signals, switches, and derails by numerals. Dwarf signals, such as 4, 18, 47, etc., are used subsidiary to main and branch-line signals, and are of lesser size. 84 and 85 are vibrating bells under the control of track func- tions preceding those shown; 86 is a storage battery; 87 a west- bound distant indicator with shunted bell; 88 a westbound track indicator; 89 an east-bound track indicator; and 90 an east-bound distant indicator with a bell in multiple; 931 and NORMAL DANGER CIRCUITS 43 932 are disk signals, whose "hold clear" coils have a resistance of 600 ohms; 91 and 92 are 16-c-p. 110-volt incandescent lamps, 44 AUTOMATIC BLOCK SIGNALS controlled by signals 1 and 51 respectively, and form a visual indication at the tower of movement thereof. 93, 94, 95, etc., are slot magnets which allow the signal arm to return to stop when deenergized. The remainder of the cir- NORMAL DANGER CIRCUITS 45 cuits are common to those preceding, or will be more compre- hensively evident on consulting Chapter XIV. In Fig. 49 is developed a normal danger three-position signal circuit for six consecutive signals, with a train in each of the blocks of K, P, and S, and a crossover switch, Y, in that of N. The connections at all of the blocks are similar; with the excep- tions of the functions, D, E, F, G, H, and J, which are intro- duced for variation. Describing the apparatus at K, we have, indicator FIGS. 47, 48 (III) the three-position signal relay, 3P, track relay, T, motor, M, clutch-magnet, C, lock-magnet, L, main-battery, B, and the con- tact-arrangement, Z, operated by 3 P. This latter changes the interconnection, so that at each indication position we have a proper circuit-arrangement. Three stages of contacts exist: (1) when the semaphore is at clear, and 4 is connected to 5, as at W; (2) when the blade is at normal or danger, as at X (a similar condition obtaining when the arm is at caution, as at 7); and (3) when the semaphore is at danger with a train in its block, as at Z; and 1 is in contact with 2. 46 AUTOMATIC BLOCK SIGNALS It should be noted that the 3P relays are in multiple with the succeeding main batteries through the front-contact arma- tures, U, of the track relays; and that in order to energize the motor, clutch, and lock magnets it is necessary for the back con- tacts, R, of the preceding relays to close. This energization will not occur unless all other conditions are normal, an impossi- NORMAL DANGER CIRCUITS 47 bility if the track is short-circuited or open by any cause. The front contact, A, of the 3P relays is for energizing the lock -0 *f- 4 c , * fc r * 3 I t S , -f cc magnets, and then only by way of R and at such times as the motor and clutch magnets are not in circuit. In this case three line wires are necessary, as 8, 9, and 10. 48 AUTOMATIC BLOCK SIGNALS Fig. 50 gives the circuit connections peculiar to a control scheme for semi-automatic home ; advance, and distant sema- phores. The home blade, N, is controlled by lever 1, and when the latter is thrown, contact C is closed; and, if D be then NORMAL DANGER CIRCUITS 49 momentarily pressed down, B will be energized by the shunt- ing of battery L. This causes a current to pass through A, pro- viding K is on closed circuit, even though D be released. When lever 2 is thrown, E is closed, and if F is then closed for a moment, FIG. 50 a current will pass through the low-resistance winding of J from battery M. This raises its armature, throwing in circuit the high-resistance winding and the shunt-track circuit of the distant 0, energizing G, and, in the proper sequence, H. CHAPTER IV. NORMAL CLEAR CIRCUITS. IN all normal clear systems, the signal semaphores or disks are in the clear position at all times except when a train is in the block protected, or an otherwise dangerous condition exists. This implies that the clearing or retaining devices are normally in circuit with the power battery, and that their control is primarily effected with front relay contacts. In Fig. 51 a diagram of one form of polarized system of normal clear signals is given. C is a two-arm semaphore signal, E being B J_ I v FIG. 51 the distant, and F the home blade. F indicates the condition of block A-B, to one end of which the polarized track relay, 7, is connected, this relay deriving current of a given polarity from the track battery, R, at B. This circuit is through the rails of the track and the pole-changing switch, P, which is actuated mechanically (in the direction shown by the contacts) by the home blade, H, of signal D. The distant blade, G, is not shown connected, to simplify the circuits; while the pole changer is omitted at C for the same reason. Relay S is connected across section V, in the block controlled by H, and derives current from a battery at the 50 NORMAL CLEAR CIRCUITS 51 other end of this block, a polarity changer being also inter- posed. Relay S, through the armature T 7 , and a front contact, con- trols the flow of current from the signal battery U, to the home blade, so that when S is deenergized T falls, and by opening the circuit of U, causes H to move to the danger position. If a train occupies the block between A and B, R will be short-circuited, thus deenergizing / and allowing the neutral armature, K, to drop, thereby open-circuiting the signal battery, M, and causing F to move to the danger position. is a series switch open-circuited mechanically by the motion of F; hence E, deriving current from M through this switch, moves to the caution position. The neutral armature, K, is connected to J by the jumper wire, N, J being the polarized armature of 7, whose direction of motion, and consequently of contact, depends upon the polarity of the current which I receives. With P in the position shown, J will be in contact with its contact finger ; but if P be reversed, / will be on open circuit. This latter condition will evidently occur if a train be in section V. When the train passes out of the block of H, it moves to the clear position, by the action of relay, S, which restores current to this blade. This causes a shifting of the pole changer, which returns to the position shown in the diagram. The reversal of polarity causes J to move to its normal position, thus restoring E to the clear position. Fig. 52 shows diagrammatically the arrangement of a block consisting of two insulated track sections, A-B and B-C; the home and distant semaphores being on separate posts. Such an arrangement is employed where the blocks are of considerable length, and wherever it is most desirable to locate the home and distant blades on independent posts, the distant semaphores being placed between the home signals. Upon a train's entering the section, A-B, the armature, H, of track relay G falls, thus open-circuiting the main battery, T, and causing D to move to the danger position. When the train enters the section, B-C, the track relay / is short-circuited, thus allowing its armature, J, to fall, and, by open-circuiting track battery M, depriving section A-B of battery current. Thus G remains deenergized while D remains at the danger position. 52 AUTOMATIC BLOCK SIGNALS The presence of the train in section B-C also allows the neutral armature, K, to fall, hence E moves to the caution position, being deprived of current from the main battery, S. ABC II H FIG. 52 The polarized armature, L, is not directly affected until the train has passed the insulating joints at C, when, by N being short-circuited, P falls, thus moving F to the caution position by open-circuiting the main battery, 0. The motion of F throws the polarity reverser, Q, over, thereby reversing the po- larity connections of R to the rails of section B-C, and causing L to move away from its contact, maintaining E in the caution position. This will continue until the train passes out of the section controlled by F, when E will return to clear. FIG. 53 The consecutive connections of home and distant normal clear signals for one side of a double-track line are shown in Figs. 53 and 54. At signal 1619, D operates the distant blade and H NORMAL CLEAR CIRCUITS 53 the home semaphore. In reality, these are motor-slot magnets, the motor itself being operated through an auxiliary circuit, which consideration, however, does not affect the fundamental connections. A and B are closed by the clearing of the home board, A being in series with the distant at 1619, and B in series with the distant at 1609 through the line wire. H is operated by current from the power battery, C, through the armature of track relay E. Hence, when the block of 1619 is occupied, H will be deprived of current, and A simultaneously opened, thus throwing both semaphores to the stop position. The connections at 1629 are similar to the above, a series relay, F, being added, however, whose armature is raised when FIG. 54 current parses to the switch indicators, G and 7, in Fig. 54, through the common and indicator line-wires, armature / at 1639, and battery M. The remaining circuits at 1639 and 1649 are practically identical with the preceding. In both dia- grams a common line-wire is introduced. This is the usual practice with line-wire systems, one side of the main batteries and switch indicators being connected to it, thus economizing on the extra copper that would otherwise be required. In Figs. 55 and 56, 2, 4, 6, and 8 are normal clear home and distant signals controlled through line wires and applied to one of the tracks of a double-track railroad. But one track relay is used in each block, the contacts, C, of these relays being in series with the home operating device. B is a distant contact in series with the circuit breaker, E, operated by the home sema- 54 AUTOMATIC BLOCK SIGNALS phore and controlling therewith the distant blade of the pre- ceding signal. Track circuit-control is introduced at T, Fig. 56, this arrangement being generally interposed in long blocks FIG. 55 having necessarily several sections. The front contact of the relay, T, is in series with the track battery, M, the back contact being in shunt with the latter. Hence, when T is energized, line FIG. 56 Jlf will be connected to and energize section N, while when T is deprived of current, the back contact will short-circuit the track at N, the front contact simultaneously open-circuiting M . NORMAL CLEAR CIRCUITS 55 At the switch, G, a contact, F, is arranged, so that when the switch is open H will be deenergized and the home and distant blades at signal 2 thrown to stop. One side of each of the main batteries, 7, /, K, and L, is connected to the common line-wire, as in the preceding case. Figs. 57 to 62 show the standard normal clear overlap line- LOCATION PLAN WIRING DIAGRAM FIG. 57 wire circuits on single-track for east- and west-bound movements on the Southern Pacific. In Fig. 57, A and 5 are distant signals indicating the track condition when approaching a station siding. The location plan shows the extent of the sections protected by the semaphores and the arrangement .of the signals. Home signals, C, D, E, and F, are operated by the motors and accessories having cor- responding letters. A, for example, is controlled through the 56 AUTOMATIC BLOCK SIGNALS armature of relay H, the latter being connected to main battery G through a front contact of track relay I, and the normally closed circuit breakers at D and F, by way of one of the distant line wires. In Fig. 58 a similar arrangement is employed, a cut or relayed section being introduced. This changes the extent of the con- trol of the home signal preceding J in the location plan, and LOCATION PLAN WIRING DIAGRAM h FIG. 58 interposes a track relay, K, having two front and two back contacts. The front points extend the function of the home line wires, the back points short-circuiting L and connecting one of the home lines to common. In Fig. 59 overlaps are introduced at the west end of a station siding, and a distant signal at the east end. - The distant con- trol-line, M , is in series with the home-circuit controllers, N and 0, current being derived from the main local battery, P, an independent local battery, Q, operating the mechanism. It will NORMAL CLEAR CIRCUITS 57 be noted that the negative sides of the main batteries are connected to the common. This precludes the possibility of dissimilar polarity, and the consequent wasteful discharge on confusion of the circuit wires. The converse of the above appears in Fig. 60, a distant signal being placed at the west end (in this book, the east is always at the right and the west at the left hand side, as will occur when LOCATION PLAN west east WIRING DIAGRAM common' FIG. 59 the reader is facing north), and overlap at the east end. The independent working circuit is at R in this case, relay S having three front and two back points, the latter connecting to com- mon. The front points clear the signals for one direction of train movement, and the back points are for the opposite sense, also completing these same control circuits. Figs. 61 and 62 show the circuit arrangements between stations, with overlap. In the former, home signal T is con- trolled through line 1, and U through line 2. The working ctr- 58 AUTOMATIC BLOCK SIGNALS cuit, 7, of the former is independent, that of the latter being connected to the common, as are all the track-relay back points. In Fig. 62 a relayed section only is shown, the line wires being simply broken at the relay contacts, a location diagram being unnecessary in this case. As before, the back contacts are connected to common, and close the preparatory control functions. LOCATION PLAN WIRING DIAGRAM fc- A FIG. 60 Figs. 63 to 66 show normal clear motor-circuits and signal arrangements on the Missouri Pacific, the mile posts and signals being numbered from the terminal at St. Louis. Home and distant semaphores are placed on separate masts and controlled through line wires. The motor connections only are represented, but of course slot magnets are in parallel with the main bat- teries, the motors not being in circuit except when clearing takes place. NORMAL CLEAR CIRCUITS 59 At home signal 142, a circuit controller is introduced, which closes the track relay upon itself when the switch is thrown, LOCATION PLAN X> )// WIRING DIAGRAM 1 J- 4 i 4 common FIG. 61 and connects the relay to the track when the switch is returned. In the semaphore's stop position, also, a circuit breaker in series BTTQ cM 1 FIG. 62 with the motor at the distant signal, 142-D, is closed, clearing the latter by energizing the motor relay. 60 AUTOMATIC BLOCK SIGNALS NORMAL CLEAR CIRCUITS 61 62 AUTOMATIC BLOCK SIGNALS NORMAL CLEAR CIRCUITS 63 -a i 64 AUTOMATIC BLOCK SIGNALS The track relays at 172 and 171 have four sets of contacts each, three of these being for the line wires; thus constituting simultaneous quadruple breaks (one for each track section) in these lines, which pass to preceding and succeeding signals. At Valley Park two sidings appear, for train movement in both directions. Signals 191 and 202 each have a circuit controller and breaker, which control the track relay and section and the distant signal of each respectively. At Castlewood a single siding is introduced, the signal and connection arrangements being similar to the preceding. It will be noted that the motor batteries are not connected to the common line, since they are part of independent local working-circuits. The lengths of the various sections may be approximated from the mile posts. The wiring for a one-arm distant in an overlap system is shown in Fig. 67, the diagrammatic scheme of connection being represented at A, NP is a neutral and polarized relay (commonly termed simply a polarized relay) . The circuit con- troller, Kj operated by the semaphore, is in series with the motor and low-resistance (or compounding) winding, L, of the slot magnet. The high resistance winding, //, is connected to N and the front armature contacts, normally holding the signal blade at clear. The track battery, T, is divided into two parts, which are in series and have a common junction, IT. When one of the neutral front contacts is closed, two cells in multiple are connected across the track, of a certain polarity; and when the back contact is closed, but one cell, of opposite polarity. NORMAL CLEAR CIRCUITS 65 In Fig. 68 the connections of a normal clear home semaphore, with a separate distant in the rear, appear. The use of a slow releasing relay admits of an ordinary slot magnet, S, having as usual a compound winding. The track relay, R, has four ohms resistance, and is of the ordinary neutral type. T is connected to the block preceding the home signal through the polarity reverser, P. The armature and front point of the slow releasing relay are in series with the motor and low-resistance winding of the slot, this relay being connected across the main battery, Q, through the front points and armature of R. N is a circuit FIG. 68 breaker in series with the motor, and breaks the continuity of the working circuit when the semaphore is at full clear. The relay and signal connections for a single-track normal clear two -arm home and distant arrangement are shown in Fig. 69. The polarity reverser, R, operated by the home signal, is connected to the track and track battery, T, thus controlling section S of the preceding distant semaphore circuit. The arma- ture and front contacts, A and F, of the slow releasing relay, K, are in series with the home slot, HS, and motor, and con- nected to the latter through the contact springs, A, which, with B and C, are operated by the home blade. D is operated by the distant, and with A is normally open. Plate G, at the 66 AUTOMATIC BLOCK SIGNALS fuse and arrester blocks, is connected to ground. The neutral and polarized track-relay has two front and two back con- tacts, the diagrammatic circuit-arrangement being as shown in Fig. 51. FIG. 69 A standard circuit arrangement for a normal clear wireless single-arm home signal is shown in Fig. 70. A slow releasing N FIG. 70 slot, P, which eliminates a separate slow releasing relay, is con- nected to the common wire and the armature of the four-ohm track-relay, T, being in shunt with the motor, M . The latter NORMAL CLEAR CIRCUITS 67 is in series with N and operates when the latter is closed, which is the case whenever the semaphore, S, is not at full clear. The polarity reverser, V, governs the distant of S through the polarized relay. In series with the magnets of T are the light- ning arresters, R, the plate beneath which being connected to ground. The main binding posts and fuse strips are shown at D, to which all incoming and outgoing wires are connected. A normal clear-wiring diagram for a one-arm home sema- phore with overlaps is shown in Fig. 71. The slow releasing FIG. 71 relay, K, is connected as already described, but a polarity rever- ser is not used. Instead, the polarized relay, P, has an addi- tional neutral back-contact and armature, which short-circuits the track upon its deenergization. In the upper or working position this armature connects the battery to the track section protected by the preceding semaphore. The scheme of con- nection used will be rendered clearer by the inspection of the small diagram at 7 la. FIG. 7la CHAPTER V. SEMI-AUTOMATIC CIRCUITS. A SEMI-AUTOMATIC signal is one having automatic appurte- nances, but controlled from a manually operated signal, cir- cuit controller, or similar devices. These are most frequently used in connection with interlocking or manual signal towers, and constitute either an adjunct or an extension of the latter. Manual signaling cannot be effected over any great length of track on either side of a cabin; hence semi-automatic distant signals have been applied to most of such cases. An interlocking plant having mechanical fixtures with elec- trical control, may frequently be combined with an automatic section. Fig. 72 illustrates such a composite arrangement, with FIG. 72 a mechanical signal at danger, and a home and distant auto- matic signal protecting the block immediately preceding the former. N is & polarized track circuit relay, and G is a neutral relay. When the track section, S, is in its normal condition, and the mechanical signal is at danger, the neutral relay, A, is dee'n- ergized, hence its back armature contacts control the track polarity. Relay N receives a current of this polarity, and its neutral armature closes the circuit of the main signal battery, /, thus sending a current through L and holding it at clear. When the home signal, P, is cleared, the circuit controller, B, is closed, which raises the armature of D, thus closing the circuit 68 SEMI-AUTOMATIC CIRCUITS 69 of C and sending a current through A. This reverses the polarity of the track, and closes the polar contact, H, which throws M to the clear position, by sending a current from / through J, H, K, M, and 7. The controller, K, is operated by motion of F, it being thus necessary for the home semaphore to clear first. The momentary cessation of current produces no effect upon the home automatic blade, because it is equipped with a slow releasing slot or magnet. This retardation of move- ment is produced by using in N a solenoid of high self-induction, wound upon copper tubes, which thus opposes any rapid change in the magnetic flux. G has a relatively high resistance, so that when a train enters the section, S, it controls, it will open the circuit of A and D. Hence the armature of D must be returned to its upper position when A has been energized, in n* , ru , FIG. 73 order to close the circuit of C. Thus every train movement requires that the operator raise the armature of D, otherwise danger indications will be given. F and M thus operate auto- matically when the mechanical signal, P, is properly manipu- lated. Frequently, a distant signal must be operated after several home signals have been cleared. For this purpose a device, erroneously termed a commutator, is placed upon each home signal in such a series. This consists merely of a make and break, similar to a controller. A series of this kind is shown in Fig. 73; B, F, and 7 are commutators, which are fastened to the masts of the home signals, A, E, and 77, respectively. D is an interlocking lever, which controls through G the electrical func- tions, and is dependent on the positions of the contacts of the commutators. The local circuit, J, of the distant signal, M, is 70 AUTOMATIC BLOCK SIGNALS controlled by the line relay, P, which is actuated by the main battery, C. It is evident that there may be any number of similarly connected home signals in such a system. - . In Fig. 74 a circuit controller is connected mechanically to the lever, A, for the purpose of controlling the current from the battery, B, the latter having in circuit the commutator, G, on a />H | FIG. 74 the cleared mechanical home signal, H, and a line relay, P. The armature, C, of the latter alternately connects and disconnects the track battery at H from the track relay, E, controlling the distant signal, D, short-circuiting the section, S, in its lower or back-contact position. Current is passing through the three circuits, both signals therefore being in the clear position. In order to shunt the contacts of a relay, so that a control outside of that produced by the energizing of the relay under operative conditions can be effected, a spring key is used. The circuit arrangement in Fig. 75 utilizes such a device. Across, 1 n H | FIG. 75 or in shunt with, the upper armature of the magnetic circuit- controller and indicator, D, the spring key, B, is connected. The lower armature is connected across, and thus short-circuits the track in its lower position, and connects the track to the battery, E, in its upper position. C is a circuit controller closed by the clearing of the home signal, H, and is in series SEMI-AUTOMATIC CIRCUITS 71 with D. E energizes the track relay, A, at the distant signal, J. When B is pressed downward, and C is closed by clearing the home signal, a current passes through D which lifts its arma- tures, the upper one maintaining the current initiated by B, and the lower one sending a curreYit through A, thus clearing J. Fig. 76 represents a scheme of connections introducing a com- bined indicator and magnetic circuit controller into the circuit of the line relay, P. This, given at /, consists of a solenoid, 7, whose armature or core carries an indicating banner, F, to which is pivoted a lever, G, provided with a knob. / is in series with the contacts closed by movement of (?, hence when the latter is in its lower position, current cannot pass through the circuit of the line battery, B. FIG. 76 When G is raised, the circuit is completed at /, and if the circuit controller, A, is closed, a current will pass around /, and, the core being energized, will maintain this condition until A is open-circuited. When this current flows, D is thrown to the clear position by current from the local battery, C. A } there- fore, must be closed (by movement of the home signal) before G is moved; should this sequence of events not occur, D cannot be cleared. Since A is closed by the action which clears H, it is evidently impossible for an approaching train to pass D, with- out receiving a cautionary signal, unless a clear condition at the cabin obtains. Somewhat similar to the above in the arrangement of acces- sories and circuits, is that shown in Fig. 77. In addition, a circuit controller, P, having a positive connection to the home 72 AUTOMATIC BLOCK SIGNALS signal lever, B, is included. When B is thrown in the direction of the arrow, H is moved to the clear position, and the contacts at P closed. Unless the armature of the indicator, A, is raised, however, E will not receive current from the line battery, C, FIG. 77 hence D cannot be cleared. The banner on the indicator may be in the form of a miniature semaphore, or a small banner which appears before a glass-covered aperture in the case. Adding a circuit controller, (7, to the above, the arrangement produced in Fig. 78 is evident. This comprehends, as above FIG. 78 stated, the addition of a protective or interlocking function, the principle of the working circuits being unchanged. An indicator and magnetic circuit controller may have its movements automatically governed by the use of a setting track section, in which the movement of a train sets up conditions that actuate this mechanism. In Fig. 79, D is a short setting section having the battery, (?, and the track relay, F. This SEMI-AUTOMATIC CIRCUITS 73 section may be of any required length, but as only a momentary initial current is required for setting this function, it usually is of but several rail lengths. If the section, D, is occupied, the circuit controller, A, and the indicator, (7, have no control over E. But should it not be occu- pied, then, if the operator raises the armature of C, with H at FIG. 79 the clear position, E will raise its armature, thus sending current from K to D and clearing the latter. Extension of the above principle produces the circuit diagram given in Fig. 80. The lever E at the block tower is for the express purpose of operating the controller with which it is associated. When the home signal, H, is cleared, the contacts at G will be closed. E is then thrown in the direction of the FIG. 80 arrow, which will cause a current to flow from N through F and B, if the setting section, 0, is unoccupied. Should a train be in this section, however, A will be deenergized, and, by its armature's falling, open-circuit N, thus depriving F and B of current, and preventing D from being cleared by C. If the armature of F be restored, the same condition will obtain, since the circuit is still open at the armature of A. 74 AUTOMATIC BLOCK SIGNALS The circuits at a representative mechanical interlocking tower, 16, are shown in Fig. 81. 15 is a charging plant from which power lines run to the various storage batteries. At the east- bound signal, 6, the track polarity is under the control of the arrangement, 4, the operating magnet being in series with the contacts, 5 (closed when 6 is clear), two of the controller con- tacts, 10, battery 8, and the cable. Signal 6 is operated by battery 18, through line 23 and armature of 25, and signal 1 (at clear) by battery 3, through the polar contacts of the polarized relay, 2. The latter receives current from a track cell and reverser in the rear, while 24 energizes 20. Relay 21 operates a reverser connected to a section preceding 14, the latter receiving current from 3 through the interlocking tower. A circuit controller, 17, is opened when the signal, 26, is at danger, and is in series with the next signal in the rear. A track relay, 22, is connected to the crossing track, 27, its armature contact being in series with the front contacts of 20 and 28. The series electric locks, 7, applied to mechanical levers, are connected to battery 8 through lines 29 and 31 and common line 30. Controller 13, operated by 14, is in series with con- trollers 10, contacts 5, relay 4, and 21. Considering the circuits already described, no difficulty should be encountered in com- prehending the entire arrangement. It is evident in the above circuit diagrams that a common main battery may be used for numerous functions. In practice a single battery is often em- ployed to furnish current for a multiplicity of such receptive devices, and sometimes to energize an entire circuit network of great complexity. The normal clear circuits at the Newark drawbridge of the D. L. & W. over the Passaic River are shown in Figs. 82 to 87. The plans are consecutive from A to J, lines and other circuit wires being numbered to render easy tracing up possible. No. 7 is the common line and its connections, and is shown heavy. In Fig. 82 signals M 81 are for west-bound movements, and M 82 for east bound, all four being placed upon a signal bridge. Relays marked NP are both neutral and polarized, while those marked H are neutral only, and have resistances of four ohms. The distant blades at M 82 are semi-automatic, 40 being con- trolled by the armature contacts of the 500-ohm slow releasing relay 42, through the circuit breaker, 43 (operated by the home SEMI-AUTOMATIC CIRCUITS 75 76 AUTOMATIC BLOCK SIGNALS blade), the line 28, and east-bound hand switch, E, at the me- chanical interlocking tower of Fig. 84. The home blade, 44, operates two circuit breakers, 45 and 46, they being connected in series with the distant and line 32, the latter passing to the middle east-bound distant at the next bridge west. Line No. 35 -A/- FIG. 82 passes to the west-bound middle track distant indicator for Roseville Avenue, No. 26 to the east-bound distant indicator, No. 31 to the west-bound (outside track) distant indicator for Roseville Avenue, No. 30 to the operating mechanism of the middle east-bound home signal at the next bridge west, No. 32 in series with the operating devices at the distant of the same signal, and ^.-50 to the transmitter, T, at Fig. 84. SEMI-AUTOMATIC CIRCUITS 77 The 500-ohm slow releasing relay 47 is energized through lines 29, the circuit breaker 49 at mechanical signal 16 of Fig. 83, the middle east-bound hand switch, M.E., at E-F, and bat- teries 50; returning through the common, to which all working batteries and most of the other accessories have one side con- nected. Its armatures are in series with 41 through 45. Relay 48 is controlled from the armature of 51 at C-D through line 27, and controls, through its armature, both 41 and 44. The signal batteries 52-53-54-55 operate the signal mechanisms FIG. 83 they are adjacent to, the polarity reversers being operated by the home blades of these signals. In Fig. 83 the west-bound signals, M 77, are purely automatic, and controlled by the polarized track-relay 56; while 15 and 16 are semi-automatic, and under the control of electric slots in series with lines 18 and 20. Relays 57 and 62 are in multiple, and connected to common and line 2, in series with the lower armature or front contact of east-bound track-relay 64. Line 2 runs to the circuit breaker 82 of 1 D at E- F, and the track-relay contact 86 at this point; the slow releasing relay 57 controlling 78 AUTOMATIC BLOCK SIGNALS the distant arm 58 through the circuit breaker 67; 60 and 66 being thrown by levers; 59 is controlled by 62, and is clear when- ever 58 is, since 62 and 57 are in multiple. At 63 a switch merges the east-bound and middle tracks, thus removing the necessity for four-movement indication. 68 is the independent local battery for 58, and 69 for 59. Neutral track relays, 100 and 119, produce the required track circuit and line-wire control. Although it is possible to use a smaller number of batteries, line wires, relays, etc., in such a com- plicated situation and produce the same results, crossing of circuit wires would set up conditions that would entail con- siderable vexation in eradicating, while, by the use of as many independent circuits as is consistent with economy, such troubles seldom occur, and are more readily traced. The use of common wires has often led to troublesome conditions, but such is usually the result of poor insulation and careless installation or maintenance. In Fig. 84 the circuits at the mechanical interlocking tower are given. E, M.E., W, and M.W. are the east, middle east, west, and middle west-bound control line switches. One side of each of the east switches is connected to the common battery wire, B y and the multiple batteries at 50, the other sides being connected to lines 28 and 29, in series with circuit breakers 49 and 70, and through additional circuits already traced. An intercommunicating telephone instrument, 71, is in circuit with 72 at the drawbridge (G-H) so that communication can be carried on between these points. 73 to 79 are indicators, 73, 74, 75, and 79 having contact armatures, the energization of the magnets thus clearing not only their banners but raising also these armatures. A sixty-ohm bell, 80, is closed by a back contact of either 73 or 74, 81 being energized through the back contact on 79. 73 receives current from battery 54, through line 25, and the front neutral contact of polarized track relay 98 at A-B, and is the middle east-bound indicator; 75 is the east-bound home through battery 50, line 24, contact of relay 64, and com- mon; 76 the east-bound advance by way of line 22, contact of 86, and common; 77 the middle home through line 23 front contact of 100, and common; 78 the west-bound home by line 21, front contact of 90, and common; 79 the west-bound distant SEMI-AUTOMATIC CIRCUITS 79 80 AUTOMATIC BLOCK SIGNALS by line 15, contact 15, cable, west-bound home indicator contact of 101, to battery by the front contact of 106. 82 is the lock magnet on mechanical lever No. 16, which operates the home semaphore, 16, at C-D, and is energized from 50 through the front contacts of 73 and 74 in multiple; that is, it releases the lever whenever either its east-bound middle or east-bound distant is cleared; 83 is the lock for lever 15, or east-bound outside semaphore at C-D; 84 for No. 6 at 116; and 85 for No. 5 at 116. Unless 90 is energized the semaphores at 117 will be in the stop position, because of the slots, 89 and 116, which are thus controlled by a track circuit. Circuit breaker 115 is in series with line 3 and one front contact of 90, also one contact of 119, circuit breaker at M-77, battery 120 and common, and on the other side through line 3, and con- nector 3 at 88, and cable. 117 is in series with one of the front contacts of 90, line 5, 5 at 88, cable, circuit breaker 126 at 7J, 500-ohm relay 130, and common. A slot, 97, also controls 1 D (at which a derail appears) through 86, line 16 and battery B. Subsidiary devices do not enter in this case, as the track circuit at the approach and over the draw perform all the necessary func- tions. The cable is carried to the center of the draw, the track circuit connections being made so that the track forming part of the draw is electrically continuous with that at the abut- ments. The circuit breaker, 82, is in series with line 2, front contact of 86, common, 2 at 64, east-bound hand-control switch 113, connector 2, cable, circuit breaker 122 at M-74 (/-/), battery 121, and common. At 127 there is a derail, as also at 129. Continuing on Fig. 85 (G-H), the bridge controller lock, 112, is in series with a circuit breaker on lever No. 5, which is open when the bridge is locked, so that when the former is energized, the bridge is not in its safe position. A single-stroke bell, 107, is connected to the armature contact of approach indicator 105, so that when the latter has a current passed through its coils, the gong will be struck once, this occurring through line 37, whose connections will be shown later. 109 receives battery current through the back contact of the west-bound distant indi- cator, 106, and 108 through the same contact of the east-bound distant indicator, 102. The bridge indicator, 104, is in series with the wire 36 and the signal battery at 9 D, through the cables; SEMI-AUTOMATIC CIRCUITS 81 103 is the east-bound home indicator connected to battery 50 and line 4; the circuit being completed through one of the front contacts of 86 and common. The lock magnet, 111, is connected H FIG. 85 to lever 9 of that signal, and is in series with the front contact of 106. The west-bound distant indicator 106 is connected by line 1 to the cable, one contact armature of 135, and to the west- 82 AUTOMATIC BLOCK SIGNALS bound home indicator at Harrison, the next signal point east line 11 E, operating the west-bound distant signal at this point. In Fig. 86 (I-J) the east end of the cable and connections are shown with the mechanical semaphore, 9 D, and the automatic signals, Af-74 and Af-69. The four-ohm track relay, 135, con- trols east-bound signal lf-69, 137 being the working battery. A high-resistance slow-releasing magnet, 136, is in series with line SEMI-AUTOMATIC CIRCUITS 83 33, circuit breaker 124, cable, west hand-switch 114, and battery 145; while a similar magnet 130 is in series with the circuit breaker, 126, and line 5 (all three circuit breakers are closed when 9 D is cleared). 9 D is also under the control of slot 128, which is energized through the track relay contacts. Circuit breaker 125 controls 140, and 138 the preceding distant sema- t Sig 9O FIG. 87 phore, while 139 is in series with the distant at lf-69. A polar- ized relay, 141, is used at Af-74, battery 121 operating both home and distant semaphores. The track circuit and other connections at the lower deck of the draw appear in Fig. 87, with two manual signals, 9 D and 10 D. With the foregoing description in view, it need not be dissected. CHAPTER VI. BATTERIES. THE primary cells most generally used in signal installations are the following: (1) Gravity; (2) Gordon; (3) Edison. All are of the closed-circuit type; that is, they are capable of withstanding continuous full normal-current discharge. Open-circuit cells are but little used; for, while certain work is intermittent in character, it has been found that cells of this type are not to be depended upon. For ringing electric bells at places where inoperation will not result in serious consequences, the Leclanche or sal-ammoniac cell has been applied with re- strictions. In the gravity cell, which is of the two-fluid type, the different specific gravities of the liquids used is the only principle involved in keeping them apart; porous cups and diaphragms being thereby eliminated. These liquids are a saturated solution of copper sulphate and a dilute solution of zinc sulphate and sul- phuric acid, the latter being formed only during the action of the cell, which is shown in Fig. 88. The copper element, C, rests upon the bottom of the containing jar, and is connected to the external circuit by an insulated wire. The copper is partly covered with crystals of blue stone or copper sulphate (CuSO), these crystals being surrounded by a strong solution of copper sulphate. Above this latter solution, and distinctly separate from it, is the solution of zinc sulphate, in which the zinc, Z (a common type of which is shown also at D), is immersed. This zinc is supported by the bent bare copper wires, G, which are cast in the former. The action of the cell is as follows : When the external circuit is closed, the small amount of sulphuric acid (or water if the former is not present) attacks the zinc, forming zinc sulphate and hydrogen. The zinc sulphate remains in the upper part of the liquid, while the hydrogen passes to the copper sulphate, and thus forms sulphuric acid 84 BATTERIES 85 and metallic copper. The copper is deposited upon the copper element, while the sulphuric acid rises and attacks the zinc, this cycle being repeated as long as the external circuit is closed. These reactions are expressed as follows : Zn + H 2 S0 4 = ZnS0 4 + 2H. 2H + CuS0 4 = H 2 S0 4 + Cu. When the water of the solution is decomposed, oxygen is liberated. The copper which is deposited upon the copper element must be loosened each time the cell is renewed, or the accumulations FIG. 88 will become too solid for removal. When a gravity cell is in proper condition, the blue line of separation should be midway between the two electrodes. The e.m.f. of this cell on open circuit is 1.07 volts; and the internal resistance from about .5 to 3 ohms. This will give a current on short circuit of from .3 to 2.5 amperes. The cell is most commonly used for track circuits on account of its perfect electrochemical depolarization. To a certain limit of saturation of the upper or zinc sulphate solution, the greater the con- tinued demand the more satisfactory the operation. A disad- vantage of the cell, however, is the high internal resistance. 86 BATTERIES The loss this entails depends upon the resistance of the circuit to which it is connected; since this loss (C 2 R) depends upon the relation of the internal resistance to the total resistance. The internal resistance of a gravity cell being 0.5 ohm, the c 2 maximum - factor that can safely be allowed is 2, which at .30 gives an economic power valuation of 2.2. In the Gordon cell, the elements are iron and zinc, while the exciting liquid is a strong solution of sodium hydrate or caustic soda, NaOH. The containing jar is either glass, porcelain, or enameled steel, depending upon the conditions to be met. Steel and porcelain have a longer life, and are much less liable to failure during recharging and operation than glass, but the operation of the cell is not visible, as is desirable to determine the point when renewal must be accomplished. Fig. 89 illustrates a 300-ampere-hour cell, such as is most frequently used for signal and grade-crossing circuits, the jar being 6 in. by 8 in. in size. Z is the positive zinc element, which is a sheet bent to a cylindrical form; it being of about one-eighth of an inch in thickness. This is thoroughly amalgamated, to pre- vent local action, and is supported on three porcelain lugs, P, fastened to the perforated cylinder, D, which it sur- rounds. This latter is partly filled with a flaky oxide of copper (CuO), the iron and this compound forming the negative element. Contact is made to Z) by a binding post or connector, the threaded connection to which is screwed into a nut in the top of the cylinder. The sheet iron cover, C, supports D and Z by the binding action of two porcelain washers, A, one above and the other below C. The zinc is connected to the external circuit by the insulated wire, W, which is riveted to the former and further insulated from C by a small porcelain bushing. The riveted connection is covered with asphaltum to prevent local action at the junction of the copper and zinc. When the cell is renewed, the entire cylinder and contents, also the remaining zinc, is thrown in a scrap pile. Formerly, BATTERIES 87 the exhausted copper oxide was removed and replaced, the entire arrangement being dismantled to do this; resulting in much labor and, without care, painful sores on the hands of the battery man. Thus one of the objectionable features of the sodium hydrate cell has been removed. An exciting solution of from 20 to 25 per cent is employed; in other words, three or four pounds of water to one pound of pure caustic soda. The copper oxide and zinc are so propor- tioned that all the elements are exhausted at once. A heavy mineral oil is used to cover the surface of the exciting solution, as this latter has a strong affinity for the C0 2 of the atmosphere, which if not otherwise prevented would result in rapid deterio- ration of the cell. The reaction is shown in the formula: 2NaOH + C0 2 = Na 2 C0 3 + H 2 0. The sodium carbonate (Na 2 C0 3 ) thus formed is not only of little value in setting up an e.m.f., but it also is of a creeping character, crystalization taking place over the edges of the jar and cover, resulting in rapid destruction of the latter. During the action of the cell, sodium zin'cate is formed as follows : 2NaOH + Zn = Na 2 Zn0 2 + 2H 2 . The hydrogen passes to the copper oxide and forms water and metallic copper, thus: 2H + CuO = Cu + H,0. The Edison cell is also of the single-fluid type, and now em- ploys an exciting solution of caustic soda or sodium hydrate, NaOH. In its action it is somewhat similar to the Gordon, but of a different mechanical construction. Formerly, caustic pot- ash solution was used, but as this is even more difficult to handle than the sodium compound, it has been abandoned. Fig. 90 shows the cell in part section. A cover, B, of porcelain, has a recess which fits into the top of the containing jar. In the center of this cover there is a boss, on each side of which stems or lugs, L, incorporated with the zinc plates, Z, are securely clamped by the thumbscrew connector, C. Within a slotted frame of copper, F, are placed two porous, compressed, and beveled plates of cupric oxide, 0, with surfaces reduced to the 88 AUTOMATIC BLOCK SIGNALS B -L, FIG. 90 metallic state for increased conductivity. These plates have a binder of magnesic chloride, and are secured in place by the copper thumb bolts, N. Two insulating tubes of hard rubber, T, are placed on part of the frame which emerges from the liquid, and prevent the current from leaking across the surface of the liquid to parts of opposite polarity, also pro- tecting the frame from corrosion at the junction of the oil and solution. The liquid is covered as before with a heavy mineral oil, and the external circuit wires are fastened to the con- nectors, A and C. The cell is renewed by removing the zincs, oxide plates, and solution, and replacing by new elements, care being taken to have all nuts and connections tight. The entire old solution is thrown away and the new liquid substituted, a fresh bottle of oil being poured over the surface. Before replacing the new elements, they should be dipped in clean water, to prevent the oil, which is of high viscosity, from adhering when they are immersed in the solution. The water used in renewing all cells should be taken from a running stream or hydrant, as stagnant water contains vege- table and animal impurities which render it unfit for battery purposes. For this reason it is not practicable to locate barrels filled with water near the battery chutes, as animalculse soon manifest themselves. Spring water, is not always valuable, as it may contain mineral substances whose reaction is deleterious to the proper action of the cell. When mixing caustic soda solution, the soda should be slowly poured into the water, and the latter rapidly stirred at the same time, as failure to do this will result in its falling to the bottom and solidifying. Should any of the solution get on the hands or face it may be readily eliminated by applying a vegetable or animal oil or grease, which is thus converted into soap. If glass jars are used, they should be placed on dry wood or ties, to prevent cracking at the bottom, owing to unequal expansion. BATTERIES 89 The surface of the liquid should be about one inch above the top of the zinc and oxide plates, for if the latter project above the liquid, the bare parts will be rapidly destroyed. Also fine particles of metallic copper may fall from the oxide plates and by floating upon the plane of separation of the oil and solution, ultimately short-circuit the cell. The condition of the oxide plates may be ascertained by picking into them with a sharp knife. Should they be copper colored throughout, they are exhausted; but if the central portion is black, they are still of use, the continuity of life depending upon the relative thickness of this inner black layer. Using an exhausted set of plates results in rapid depolarization, while it is not advisable to use plates that have been left in the air and consequently partially reoxidized, as this natural oxidization occurs only superficially. A 300-ampere-hour capacity has an internal resistance of .025 ohm, a working voltage of .667, a continuous-current de- livery of 6 amperes, a short-circuit current of 26.7 amperes; c 2 c 2 consequently a factor of 17.78, and a factor of 5.34, when v pr p = .30. The low internal resistance is advantageous when the cell is called upon to deliver heavy currents; that is, when connected to a low external resistance. The ratio of the energy lost in the cell to the total energy expended is then very low. The disadvantages of the sodium hydrate cells are the caustic nature of the exciting liquid, the low terminal voltage, the rapidity with which they give out, and the excessive heat caused by the dissolving of caustic soda in water. The indication that a cell needs renewing is the segregation of crystals of sodium zincate upon the zinc element, a condition occurring without much warning. The use of oil on the surface of a liquid is also rather troublesome, as the inside surface of the jars must be frequently cleaned. Also a large percentage of the cost of operation is in scrap which is not really utilized. The advantages are the uniformity of operation, freedom from local action, low internal resistance, constancy of current output, ability to withstand low temperatures, the absence of noxious or combustible vapors, and the adaptability for heavy current output. Storage cells have many advantages over primary cells which make them particularly adaptable to certain phases of signaling. 90 AUTOMATIC BLOCK SIGNALS Where large amounts of energy are required, and it is not advis- able to install a separate generating plant, storage cells may be economically applied, being charged by a portable generating set. Such an arrangement has the advantage of a large and steady output, with a smaller number of cells than the closed- circuit primary cells we have considered can have. The average e.m.f. of a storage cell is 2 volts, so that three Edison cells can be replaced by one storage cell, as far as voltage is concerned. When a stationary generating set is used, the signal batteries are charged through the aid of line wires which run from the plant and include the cells in series. Most of the accumulators used in signal practice have positive and negative plates of lead and an electrolyte of dilute sulphuric acid (four parts of water by volume to one part of acid, giving a specific gravity of 1.2). The lead plates are " formed " mechanically or electrically, and are fastened together in sub- stantial shape. Storage cells are rated according to the number of ampere- hours they are capable of discharging until the terminal e.m.f. of a cell falls to 1.8 volts, the e.m.f. when fully charged being 2 volts. However, since sulphating sets in below 1.9 volts, they should never be discharged until the e.m.f. becomes less than this figure. A 300-ampere-hour cell may be charged at a normal current of 30 amperes, the charging continuing for 10 hours; which also represents the normal rate of discharge. Smaller capacities require less current; a 50-ampere-hour cell taking 5 amperes under normal conditions. It is better practice to prolong the charging time by decreasing the current. Better results are also obtained when discharging at a low rate, a 150-ampere-hour cell being capable of delivering 190 ampere-hours with 38 hours allowed for both charge and discharge, and only 120 ampere- hours at 5 hour discharge rate. When charging, the e.m.f. of the generator should be 10 per cent greater than the total e.m.f. of the cells when charged. The resistance of a cell is very low (.003 ohm for an average 300 ampere-hour cell), hence it is necessary to include a resistance of some kind in series when charging. To illustrate, suppose 40 such cells were connected in series on a 110-volt circuit. The cell e.m.f. which will oppose that of the supply circuit would be BATTERIES 91 40 X 1.9, or 76 volts. Then 110 76 = 34 volts; resulting in a flow of 34 -^ (40 X .003) = 283.3 amperes, which of course is an excessive current. With a resistance of one ohm in series, on the other hand, the current would be 34 H- 1.12, or 30.3 amperes, which is a normal value. Usually the line has sufficient resistance to prevent an excessive current flow; but jn any event it requires careful calculation. It is advantageous to have a small variable resistance (rheostat) in circuit so that the charging current may be adjusted to the required value. Accumulators should be installed in a dry place, having an average temperature of about 70 F. Charging may be continued until gasing sets in, a phenomenon caused by the liberation of hydrogen, which gives the electrolyte a boiling appearance. High insulation must be maintained; otherwise the leakage factor will be high, and trouble encountered with foreign currents in the track circuits. Storage batteries may be charged from commercial power circuits, or through the medium of a portable generating plant. In the latter case, gasoline engines are preferable, the generator being direct driven, except in the case of small units. If alter- nating current is available, it is converted to direct at the proper voltage by a motor generator or mercury rectifier. In all- electric interlocking 110 volts is the standard pressure; 55 storage cells being connected in series to obtain this e.m.f. The capacity of the individual cells depends upon the work they perform in a given time, usually 24 hours, the cells being charged so often. With such installations, a switchboard is necessary. Such a board should contain an ammeter, volt- meter, pilot lamps for indicating grounds, circuit switches, charging rheostat, fuses, and circuit breakers (both overload and reverse current). A mercury converter or rectifier is now used for charging storage signal-batteries from alternating-current mains. This device suppresses the negative wave of the alternating side and converts it into a pulsating direct current, with intervals of par- tial current cessation. Such a current can readily be employed for charging purposes, although it could not be used directly on the signal motors or relays, due to the resistance offered by such inductive devices; with consequent heating and loss of 92 AUTOMATIC BLOCK SIGNALS BATTERIES 93 energy from eddy currents and inconstancy of the available e.m.f. Mercury rectifiers should be mounted upon a switchboard, containing the main switches and connections, with a trans- former, having a variable secondary voltage. The charging wires run either to separate portable battery sets, or to the charging line. This arrangement is not only economical, but FIG. 92 practicable; and transmission may be effected over great dis- tances, and from isolated points, at any primary potential. Fig. 91 is the plan of a charging arrangement used on the D. L. & W. is shown. The charging plant is located at Hal- stead, N. Y. (192.5 miles from New York City), the total territory covered being 17.7 miles. Forty-four two-arm signal mains are charged in this fashion; A, B, and G being slotted mechanical signals. While nearly all forms of primary batteries used in signal 94 AUTOMATIC BLOCK SIGNALS practice are of the non-freezing types, it is advisable to make battery shelters or houses as impervious to cold as possible. The internal resistance of cells increases with decrease of tem- perature, and when the surrounding air has a temperature below that of freezing, the action is sluggish, the current discharge being low and the requisite circulation of the exciting liquid poor. In Fig. 92, A is a wooden battery tank or well which may conveniently be installed below ground, with the top pro- jecting above the surface. The latter is weatherproof and provided with a hinged cover, while the cells are arranged in tiers, upon ventilated shelves, for ease of inspection and renew- ing. The inner base is provided with drainage holes, the scrap material being contained in suitable boxes. At B and C a sectional and side elevation of a common type of battery house is given. The shelves a are arranged on the inside walls, giving a maximum of room for the batteryman's opera- tions. The walls are lined with felt, asbestos, or similar material, 6, for protection from the varying temperature of the outer air. With this arrangement inspection is rapid, and safety from high water assured. CHAPTER VII. THE TRACK CIRCUIT. THE track circuit includes that part of the control feature which is affected by the presence of a train within a block. It consists of insulated sections of track across which relays and batteries are connected so that the energization of the latter cannot be effected when the rails are connected by a pair of wheels and axle, or by other conditions which have been prede- termined as dangerous to a rapidly moving train. The simplest imaginable track circuit, combined with an old style of disk signal, is shown in Fig. 93. The section of track, FIG. 93 J, is insulated from the adjacent track sections by the insulating joints, H and 7, and is connected to a relay, D, and battery, C. The latter thus energizes D through the rails as a circuit. This causes the armature, G, to press against a contact in series with which is an electromagnet, E (controlling the clockwork which operates a banner in signal A), and a local battery, F. If a train occupies /, D and C will be short-circuited, thus deener- gizing E and holding the clockworked banner at danger or stop. B is another similar signal at the subsequent block; train movement being in an easterly direction. Continuing the applicatiqn of the track circuit principle, we have in Fig. 94 a more comprehensive arrangement for tower 95 96 AUTOMATIC BLOCK SIGNALS application than has been heretofore considered. A track relay, G, controls movements of the distant semaphore and is con- nected through the track to battery F. When the home signal, H, is at clear, the controller, B, is on closed circuit, and therefore determines (depending also on the position of the magnetic cir- cuit controller's ^(A) armature) the current which flows through the control electromagnet, D, from battery C. If a train be on section T, then the track relay at G will be deenergized, and the distant blade will move to caution. Also, battery F will be short-circuited, hence the armature of E must fall, which, in consequence, demagnetizes both D and A. If the operator should move the armature of A up, it will not remain there, owing to C being still on open circuit. Thus the FIG. 94 home signal cannot be cleared except with full knowledge of the electrical indications. Before track circuits were introduced, track instruments were employed to effect the circuit changes incident to the movement of a train. In purely automatic practice they have been aban- doned, but are still used where track bonding has not been resorted to for minor electrical purposes, such as the ringing of a bell, or movement of an indicator. Fig. 95 shows this device in section, it consisting of a hollow upright placed a short dis- tance from the rail, which contains a rod, C, forced downward by a spring and carrying at its upper end a contact button which engages in its upward position with the springs, A and , to which the circuit wires are connected. When a train passes over the rail, A is connected to B by the action of the lever, D. THE TRACK CIRCUIT 97 These contacts are in series with the device operated, and were formerly in the signal-control circuit. The track circuit which would be afforded by ordinary rails is unreliable, owing to the poor electrical contact of the fish plates and abutting rail ends. It is evident that a single open contact such as that caused by the scale or oxide usually covering rails, would suffice to break the electrical continuity of the track circuit and render the signal system inoperative. Passing trains and the consequent vibration serve to increase this unreliability. For this reason, rail bonds are used to establish the electrical connection of the adjacent rails. ~-cast- iron housing ror/A FIG. 95 In Fig. 96 the method of applying bond wires to two butting rail ends, A and B, is shown. The fish-plate, F } is bridged over or shunted by two bond wires, C-C, which are usually No. 8 B.W.G. galvanized E.B.B. iron, dependence not being placed on the contact of the former. The connection is effected by channel pins, D, one of which is shown at E, these being driven in a -j^-inch hole drilled in the web of the rail, with one end of the bond wire. The channel pin is recessed and tapered so that when driven home it grips the wire with considerable force. The wedge compresses tightly around the wire, thus producing a large contact area, the hole in the pin before driving being slightly larger than the diameter of the wire. The operation of driving also cleans the pin, the wire, and the rail; thus affording a good electrical contact, which is impervious to rain or dust. A section of the rail and channel pin is given at G. 98 AUTOMATIC BLOCK SIGNALS Riveted bond wires are sometimes used, although the consen- sus of opinion is that they are not so reliable as channel pins. A riveted joint is illustrated at H in the above figure, a rivet being shown at K, the latter being upset in a hole drilled in the flange of the rail. No. 6 B. & S. copper wire is used at planked highway crossings, tunnels, or other damp localities when rivets are used. In some cases bond wires are placed beneath the fish-plate ; in others, outside the latter. The advantages of the first are the protection afforded the wire from mischievous persons, who often force the loose wire up on the face of the rail to be cut off H by a passing train; and also from the operations of the main- tenance-of-way corps. The disadvantage is the ease of oxidiza- tion, caused by the entrained moisture, and the labor of inspec- tion. The second method has a reverse order of advantages and disadvantages. When a track relay fails to be energized, after a survey has shown that the track battery is in proper condition, it is neces- sary to inspect the bond wires on both rails of the entire section, to locate the open circuit. With bond wires placed beneath the fish-plates, this is a laborious process, since each bond must be pulled to determine its continuity. With open bonds it is merely necessary to glance at the wires to discover any break in THE TRACK CIRCUIT 99 the circuit, riding on the rear of a train giving ample time for inspection. The number of bond wires used at a joint is a matter of indi- vidual opinion, but usually two are employed. With covered bonds, the general practice is to use one, while at grade cross- ings, bridges, and tunnels, three are used, to decrease the liability of an open circuit, due to the vibration and moisture evident under these conditions. Continued vibration results in crys- tallization of the metal at the junction with the rail; and when a break occurs, it is difficult to detect. A representative installation at a switch or crossover is shown in Fig. 97. The trunking, A, shown in section, carries the insu- lated leads from the switch instrument, B, and the track connec- FIG. 97 tions, E-C. When the switch is open, B short-circuits the track, thus giving the block the same condition as that obtain- ing when a train is in this section. The switch-point rail rides upon two or more wedge blocks, F, that prevent it from coming in contact with the rails at E, from which it must be insulated when the switch is in its normal position, as the point rail is in electrical connection with the rail at C, through the uninsulated cross-bar, 7, and the remainder of the rail. An end elevation of B is given at G. The short-circuiting action of the point rail cannot be depended upon; otherwise the switch instrument would not be used. This is an important consideration, as the open switch must hold its home signal at danger. The same object is obtained in a line-wire system by opening the signal circuit when a switch is open. This is accomplished 100 AUTOMATIC BLOCK SIGNALS through the arrangement shown in Fig. 98. The wood, w, is of a width conforming to the number of contact springs, n, used. One of the latter is used for each of the circuits, and it makes and breaks connection by its end, a, with a stationary contact piece, h. This is effected by the small insu- lated roller, /, which is operated by the switch movement through the FlG 98 pivoted lever, m. When the switch is closed, the end, a, is in contact with h, and when open it is disengaged from the latter, due to the removal of the roller from the hump in the spring. One circuit wire is connected to n and the other to h. On double-track lines, four contact springs, which are in series with home east, home west, distant east, and distant west, are often used. Since cross-bars and switch rails would ordinarily short- circuit the track, it is necessary that insulation be introduced in these members to maintain the normal electrical isolation of the rails, which are of opposite polarity. As the track voltage is very low, the insulation re- sistance need not be relatively high, as is required in power circuits. For this purpose fiber is almost universally em- ployed, due to its economical initial cost and subsesquent ability to withstand excessive pressure and vibration. Sev- eral schemes of switch con- struction are in use which eliminate the use of insulation at these points. One very meritorious arrangement was Fig. 97. In Fig. 99 a standard type of switch-rod insulation is shown. The rod is divided into two parts, A and B, the adjacent ends being secured mechanically by the bolts, C, and insulated by the FIG. 99 described in connection with THE TRACK CIRCUIT ' 101 fiber bushings, E and strips, D. Adjacent rail ends in an insulated track section are separated by fiber sheets of the same shape as the rail section, as at G. The rails are held either by wood splice bars, or the regular steel fish-plates are supplemented by fiber sheets conforming to the rail sides. The bolts passing through the rails are insulated by means of fiber bushings. Where special reinforced fish-plates are used, a more substantial disposition of the sheet fiber is effected. In Fig. 100 an Atlas rail joint is shown in section. Such a massive construction is required on the outer side of a curve for any rail section, and is used on roads having heavy rails, such as 90 or 100 pounds to the yard. fibre insulation FIG. 100 Properly designed insulated joints are of the utmost impor- tance in maintaining the integrity of the track-circuit equip- ment. Great trouble has been heretofore experienced with this adjunct, but experience and time test have sifted out the forms of joints that are fitted for this purpose. A good joint will have great mechanical strength, stand excessive vibration and wear, continue the proper alignment of the rails, have high insulation, and be easily renewed. Turnouts, local freight lines, sidings, and secondary tracks are sufficiently well insulated by wood splice-bars; while main tracks should have joints reinforced by steel plates. In completing track or other circuits between a drawbridge and the abutments, it is not often advisable to use a submarine 102 AUTOMATIC BLOCK SIGNALS cable, as the latter is not only too costly and undependable, but it does not break the circuits when the bridge is open. A circuit-breaking device, operated coincident with the move- ment of the bridge is a desirable feature, and it should have sufficient flexibility to prevent misalignment of the draw from affecting it. A so-called bridge circuit-coupler, which is used FIG. 101 FIG. 102 to preserve the continuity of such circuits, so that when the bridge is open they will be opened, is shown in Fig. 101, and consists of two boxes, B and E, containing the connecting arrange- ments, either of which may be movable, one being fastened to the bridge end, and the other to a cross-tie at the rail ends. A is fastened to a lever of the bridge locking, and operates the fingers, C, through the cross-bar, G, so that when the bridge is to THE TRACK CIRCUIT 103 be opened, the contact fingers, C, can be withdrawn from D, thus breaking the respective circuits. Flexible cables, F, allow a wide range of movement of C, the bridge circuits being completed through the binding contacts, H. One method of installing track cells and relays is shown in Fig. 102. Within the cast iron chute, C (which is embedded in the earth near the track to such a depth that only about one foot of the top appears above ground), the three cells, /, held in a wooden cage, H, are placed. This cage is raised and lowered by the rope, G. The wires, K, leading from the cells pass to the track by way of the trunking, F. Other wires, E, within the hollow upright, B, pass from the relays, R, to the track. These relays are placed upon the shelves, S, and in the design given FIG. 103 FIG. 103 a are of the polarized and neutral types. The number of wires, M, will vary; in a double-track system there would be ten or twelve, although eight only are shown in the figure, which is for single-track. The number also varies accordingly as the section is at a signal or not ; in the former case more wires being used. For the batteryman's convenience and for protection, a cover, D, provided with a lock, L, is added. The casing, A, is of cast iron, and both water and insect proof. Sometimes the track chute is separate, consisting of a simple cast-iron cylinder. At K a connector, which is soldered to the leads at the cells, is shown. The groove at the side is for the reception of the soldered wire. In Fig. 103 the relay and track connections at a cut section on a normal clear, wireless, two-arm home and distant system appear, the diagram of circuits being given at A. P is a polarized 104 AUTOMATIC BLOCK SIGNALS relay having two contacts in multiple on both polar and neutral armatures. The track battery, B, has two components, the greater ampere-hour capacity (of a given polarity) being con- nected to the track during the normal operation, which is when the semaphores are at clear. When a train occupies either sec- tion C or E, section E will be short-circuited by the action of the neutral armature contacts when the magnets are deener- gized. When the distant blade at the preceding signal is at caution, the ampere-hour capacity (at the opposite polarity) of the connected track battery, B, is least, since this occurs only when a train occupies the distant section. In Fig 104 the track and other connections at a normally clear wireless, with overlap, banjo-disk home signal, S, are shown. R is a polarized relay, the distant signal being placed FIG. 104 at a relayed cut section. Such a scheme of connection is also used for a distant with a home in the rear, the latter having a separate distant signal. An electromagnet energizes the disk armature, this magnet having two windings, one of high resis- tance, and the other of low resistance. The high-resistance coil is connected in shunt with the contacts of the normally open spring-switch, E. When the signal is at danger this shunt is closed, thus short-circuiting the high-resistance coil and leaving in circuit the low-resistance winding. This produces a high initial current discharge, and consequent torque, when the front contacts at the relay are closed, insuring the proper clearing of the ban- ner. When once cleared, the latter can be held in this position by the low energy of the high resistance winding. At the connec- tion points, B is the free battery terminal, and C the common. CHAPTER VIII. CONTROLLED MANUAL SYSTEMS. IN the manual system of block signaling, the signals are operated and controlled solely by the tower attendant, there being no automatic control of the indicating functions. In the controlled manual system, which is intended for long block sec- tions, the movements of the signals are effected by the operator, but these movements are controlled by electrical devices whose sources of current are in various track and line circuits. In its usual form, this latter system consists of a number of electromagnets whose moving systems are so mechanically connected to the levers they control, that movement of the latter is prevented unless the block covered is in the proper condition for such movement. This is effected by giving the operator at one end of the block electrical control over the lever movement at the other end. Thus, if the operator at 17 allows the movement of a train to 18, and then throws his signal to the danger position, he cannot throw the latter to clear until the operator at 18 unlocks his lever (17's), which 18 will not do until the train has passed out of the block, automatic arrangements preventing this unlocking, even if it were attempted. These latter accomplish this object by an electromagnet controlling the lever at 17, in series with which is a battery at 18, the line wire of this circuit being either broken at one of the various cut sections of the block, or at the section of the next block at 18, which has a track- relay back-contact in series with this battery, so that the locking magnet is not demagnetized until a train enters this section. This latter arrangement is given in diagrammatic form in Fig. 105. Track relay 6, at section 18a, normally holds its armature in the position shown. When a train, passing from 17 to 18, arrives at 18a, by short-circuiting track battery c, Us armature 105 106 AUTOMATIC BLOCK SIGNALS closes the circuit of d, thus energizing a and releasing the locking function, e. Under the permissive system, however, this arrangement would not give adequate protection, for, should a train be allowed to pass 17 before the previous train has reached 18, then when the latter arrives at 18 the locking function at 17 is released, thus giving a clear signal to the next train entering front section 17-18. To prevent this confusion, a track relay and contacts may be interposed in the latter section, thereby approaching more closely to an automatic system. This would be disadvan- tageous, however, in taking away, in this case, the requisite control of conditions from the tower operator. In the manual control system brought out by Coleman, a com- bined track and wire circuit is used to control the movement of d iiiiiiii f @ e J7 18 ~~ t ^ *7s o. i FIG. 105 mechanical signals. This arrangement will now be outlined, but not the actual mechanical construction of the devices used; the relations of the circuits and functions to automatic circuits being the principal object of this description. In Figs. 106, 107, and 108 the arrangement of connections and a diagrammatic representation of the functions of the appa- ratus is shown. Fig. 106 gives the circuits at the first block station considered; Fig. 107, at the second station; and Fig. 108, at the third station, the fourth and all subsequent stations being entirely similar to the third in the arrangement of accesso- ries and circuits. In Fig. 106 signal arm 5, controlling the home block, is operated by lever 1, which is pivoted at 2, through the inter- position of the usual mechanical accessories, and also the electric slot, 13. This slot prevents electrically the movement of the CONTROLLED MANUAL SYSTEMS 107 signal arm when unfavorable conditions exist, as will be shown later. The locking arrangement consists partly of a sector casting, 6, having a lug, 10, which is connected by a link to the slotted section, 18, the latter being moved whenever the signal- man, by squeezing the hand piece, 3, attempts to unlock the lever and subsequently throw the latter. The movement of the sector is governed by the electromagnet, 9, through the finger, 7, and the links, 8, connected to its armature. In addition to 9, there is a circuit-control electromagnet, 12, and also the relay, 14, connected to the track. The arrangement of accessories at station 2 is somewhat similar to the above, and common FIG. 106 contemplates in addition a sliding semaphore, 26, and a switch, 19. The connections of the electric slot at this signal are not shown, as it should be remembered that these circuits are traced out only so far as they affect the signal at station 1. The electromagnet, 9, is connected in series with the line wires and with one of the front contacts of the track relay, 14. The line wires pass to the make and break arrangement 20, operated indirectly by the switch lever at station 2, the battery, 21, being in this circuit; hence 9 will not be energized unless the sector block, 22, is in the normal or danger position, as shown. The circuit of 9 will thus be broken at 20, and finger 7 will prevent motion of the sector block, 6, thus effectually locking signal 5 in the danger position. 108 AUTOMATIC BLOCK SIGNALS Hence, before 5 can be cleared, the operator is required to summon the operator at station 2 to put his signal in the normal or stop position. Thus the apparatus requires that the block covered by 5 be closed at its outgoing end, thereby preventing a train from receiving a single permission to pass through two blocks. When a train is to pass from 1 to 2, all conditions being favorable, the operator throws lever 1, and consequently signal 5, the train then passing this signal. This causes the track battery 25 to be short-circuited, thus deenergizing relay 14, thereby breaking the circuit of 9. This allows the finger, 7, to drop, preventing motion of sector block 6, and consequent Com mo ??> FIG. 107 unlocking of the lever. Thus signal 5 cannot be thrown to the clear position until the train has passed out of the block and restored contact 16 to its normal position by removing the short circuit from the battery. Since the train cannot pass out of the block until the signal, 23, has been cleared, it follows that when this occurs the circuit of 9 will be opened at 20; hence, before the signal, 5, at station 1 can be again cleared, the train must pass out of the block of 23, and 23 must be thrown to the danger position. It is evident that a careless operator might throw the signal at station 1 to the clear position, and thus allow another train to enter the block before the first had passed out of it. But this is prevented by the CONTROLLED MANUAL SYSTEMS 109 action of the electric slot, which throws the signal to the stop position when a train has entered its block independently of the operator. Thus the connection between the lever and the sema- phore is not positive, but depends upon the electrical conditions of the block. The circuit of this slot (which is operated by an electromagnet) is composed of the wire, 4, the second front contact of track relay 14, electromagnet 12, armature contact 27, battery 17, common line-wire, and wire 28. FIG. 108 When a train enters the block of signal 5, track relay 14 is short-circuited, thus breaking the slot magnet circuit at 15, and simultaneously at 27. This causes 5 to pass to the danger posi- tion, independent of the position of lever 1. The reason for interposing the independent double break is to preclude the possibility of the operator's throwing forward the lever to the normal position as soon as the train has passed into the block protected by 23, as this latter position of the train will restore the break in the circuit at 15 by the action of 14. Thus the connection between the lever and its semaphore is effectually broken until the proper conditions obtain. The consent of the 110 AUTOMATIC BLOCK SIGNALS operator at 2 to allow movement of the signal lever at 1 is usually given by an electric bell or telegraph code. It is evident that the circuit cannot be closed at 27 except by a current passing through the circuit independent of its own armature and contact. This latter circuit is formed by the wire, 4, passing from the slot magnet of 13, and includes also make-and-break arrangement 15, magnet coils 12, make-and- break mechanism 11, battery 17, common line-wire, and wire 28. Since 11 is controlled by sector block 6, and the links, 10, attached to 18, when the lever, 1, has been thrown to its nor- mal or stop position, the circuit is closed at this point, it being open when 5 is in the clear position. The motion of the hand piece, 3, which is necessary in order that the lever may be unlocked preparatory to its movement, produces motion in the slotted casting, 18, which indirectly breaks the circuit at 11, providing the sector block, 6, does not meet with the free end of the finger, 7. The closing of the cir- cuit at 11 causes a current to pass through the coils of 12, thereby closing the circuit of slot 13 at 27. This becomes necessary in order that the slot mechanism may be held locked when lever 1 is to be moved. Otherwise the signal could not be cleared, since the mechanical connection is through the interposition of the slot. As 27 is in shunt with 11, the circuit is not broken by the opening of 11, so that the current from 17 continues to pass around the coils of 12. As already stated, this system is applied to block sections of great length, so that if a continuous rail circuit were used, it would become needlessly expensive and complicated. As this combination of wire and track circuits is more readily compre- hended, and simplifies what will follow, the above description has included it. In the circuits given with those at station 3, the track circuit will be omitted, except for a short working or setting length at each signal. It has been shown that when a train passes signal 23 the con- trol of 5 is restored to the operator at station 1, provided the operator at 2 has put his lever in the normal position. At sta- tion 3, on the other hand, 23 cannot be unlocked at once by the passing train, only the plunger, 58, being released. This latter must be actuated by the operator before the train passing signal 23 can short-circuit the track relay and produce an automatic CONTROLLED MANUAL SYSTEMS 111 set of conditions at station 2. The operator at station 3 must actuate the plunger, 58, at the request of the operator at station 2, so that the latter may give a clear signal to the next train to occupy the block. In addition, the former must throw his sig- nal to danger. Since a train cannot pass 34 until 23 is cleared, and since 23 has been placed in the danger position to allow of 5's being unlocked, it cannot be thrown to the clear position without the permission of the operator at station 3. The apparatus by which this permission is given constitutes Coleman's machine, the mechanical construction of which will not be taken up. Again considering the arrangement at station 3, it is evident that lever 35 cannot be thrown until the sector block, 36, can clear 37; that is, until a current passes through the electro- magnet, 38. The floor knob, 39, is then pressed downward, which closes the contacts at 40 and connects one side of 38 with the common line-wire. When this occurs, we may trace up the circuit to the closed contacts at 41 and the open contacts at 42. These latter must be closed by energizing the electromagnet, 43, before the circuit can be completed through the battery, 64, and the common line return. As 43 is in shunt with the binding posts, 44 and 45, a current must come in over the line wires from station 2, and on the common line side through the armature contacts of relay 52. Hence, it is necessary that 52 be in an energized condition, that is, with no train on the section of track- battery 53. At station 2, 20 must be closed, then a current from 21 will flow through 43. With these conditions fulfilled, 51 can be cleared by throwing 35. As above stated, 58 is a plunger which is moved in the direc- tion of the arrow, normally held in the extreme inner position by a spring, 70, this plunger being provided for the purpose of allow- ing the signal at the next station to be unlocked. When 58 is pulled out to the position shown, the projection on the dog, 57, drops within the aperture, 71, in 58, thus breaking the contact of spring 55 with 54, and connecting 56 with 54. The spring con- tacts, 59, are closed, at the same time those at 41 being opened. The former is effected by the action of the rock shaft carrying the dog, 57, and the latter by the movement of a train. The resistance coil, 69, is interposed in the circuit of 61, while 61 is an electromagnet which has an armature provided with a 112 AUTOMATIC BLOCK SIGNALS swinging carrier, 62. When 60 is energized, its armature, 63, which carries a retaining catch, closes the contacts, 68, thus connecting 48 with 49. When 37 is raised by 38, the contacts of 65 are opened, thus disconnecting 47 from 64. When the train passes, 52 is energized, and its armature closes the lower contact, the operator returning the lever to its normal position. This opens the retaining circuit at 66, and in consequence, electro- magnet 60, releasing the catch 63, allowing the word " Free " on a banner to pass before a glass aperture in the housing, which denotes that the lever at station 2 may be unlocked for a second train. Thus the dependence of one operator upon the other is shown. By tracing up the circuits, the reader will be able to deduce the remainder of the functions. A complete description of the apparatus would be too lengthy for this book. On single-track lines, a modified form of lock and block arrange- ment must be used if the controlled manual system is employed. Trains bound in both directions must run alternately into sidings to allow passing, these sidings being governed by signals which are interconnected electrically. Block towers are placed as near as convenient to overlapping opposite sidings, into which trains proceed under given conditions. The operator at block tower 23, for example, governs the levers at 24, this consecutive arrangement being necessary for safety. It is evident, also, that each operator has control over trains moving in both directions. In Fig. 109 the relation of such a single-track system, with the Leonard scheme of control, is shown. D is a track instru- ment (a device which closes a circuit when the wheels of a train pass over the end of a projecting lever whose other end operates a spring contact, as in Fig. 95) which closes the circuit of the battery, F, through the lock instrument, E. In this same circuit is a circuit breaker, G, which disconnects E from F. A circuit closer, A, is situated at the ends of the east- and west-bound sidings, and is connected to E and F by the line wires, K, L. (The west-bound apparatus is distinguished by small letters.) The operator, to allow an east-bound train to proceed from 23, unlocks the signal lever at the latter point. The unlocking current passes over the line wires w, which connect successive towers. This function then remains locked until released by the track instrument, due to the effect of the passing train. CONTROLLED MANUAL SYSTEMS 113 The line circuit at the same time is opened (by the circuit breaker, G, of the signal C), so that a west-bound train cannot enter the section, because the west-bound signal, B, is at danger, it being controlled by the battery at 23. If the locking function is not released by D y the train enters the side track, and the switch, S, must be closed by the brakeman immediately after the train passes the derailing switch, which is at A. This operation closes for an instant the unlocking circuit at A, which sends a current to the lock instrument from the battery, F. If a west-bound train is to be allowed to proceed, permis- sion and unlocking is first received from 25. The signal, C, is then cleared, which breaks the circuit of the track instrument "3 ^x.^ S. n ni . fan jSTX* r s K L *LJ _j XiiJ ^ k w ^S\ Jf ^^Twest b'ound C- ^>T 1 S sid i "3 t oJ 1 a k A ^jH ^ 7 _ ^ N^ W Tower 2V W FIG. 109 and prevents the signal from being unlocked by a train until it has first been thrown to the stop position. Indicators are used at the switches to apprise the conductor as to whether he may proceed on the main line or take a siding. The electric slot is a controlling device which automatically causes a mechanical semaphore to move to the danger position after a train has passed this signal. This arrangement pre- vents negligence on the part of the signal operator causing a rear end collision. Its function is thus similar to the rod slot which has been in use for many years on purely mechanical systems. Fig. 110 represents the application of a Union electric slot to a triple-lens mechanical signal. The semaphore, S, is secured to a pivoted casting carrying three lenses, L, night 114 AUTOMATIC BLOCK SIGNALS indications being given by the lamp, A, the white light from which must pass through a lens when the signal is in a full or partial stop position. This blade is operated by the rod, C, which passes into the slot box, D, and is connected mechanically (when a train is not in the block of the signal) with the rod, C. The latter -u FIG. Ill is pivoted to a rocking lever counterweighted at F, which is connected to the signal lever by the steel wires, G. E is a circuit controller connected to the slot or control circuit of other signals, as will be shown later. The slot structure and its weatherproof housing is shown in part section and part elevation in Fig. Ill; 1 being a side and 2 a front view. When motion is imparted to the rod, H, by CONTROLLED MANUAL SYSTEMS 115 the signalman, the frame, F, and the accessories attached to it move. The rods, R and H, are not connected unless the electro- magnet, M, is energized, when the signalman has full control of the semaphore. On the other hand, if M be deenergized, the connection between R and H is broken and movements of the latter will in no wise affect the former, hence the blade cannot be moved. To the frame, F, the electromagnet, M, spring S, pivots P, and guide sleeve, F, are secured. The link, /, moves around the upper pivot as a center, while the spring piece, A, by pressing against the projection, B, holds 7 in the position given. The roller, W, which is attached to 7, engages in a recess with the pawl, Q, the latter being pivoted in a recess on the rod, 72, at T. When current is not passing through M, the centers of T, W, and p are not in the same straight line. Therefore, if a pressure be applied upward on H (which will occur when the signalman attempts to clear the signal), the roller will move to the left by the action of the link, 7, on its pivot. Hence this roller disen- gages with the pawl (which cannot move further to the left) due to the weight of the unbalanced semaphore; and 77 moves up or down without engagement. The electromagnet has a movable armature, which is held at one end by the stationary pivot, K, and at the other end by a movable pivot, N. is a short link secured rigidly to the lever, a, these being pivoted at P. The armature is normally held upward, and away from the pole tips by the spring, L. The pivots, K, N, and P, are normally out of line, hence, when an attempt is made to force W upward, a allows Q to be disengaged, thereby preventing motion of R. If M be energized, due to the block protected by the signal being clear, the tension of L will be overcome and the armature will be in its extreme lower position. This forces the roller into the recess in Q, and if movement be imparted to H, Q will also move, and consequently R. If this motion were too rapid, due to too energetic motion of the signal lever, it is evident that the inertia of the parts would in all probability break some part of the mechanism. To prevent this occurrence, a damping cylinder or dashpot is interposed. It consists of a shell, D, having a carefully fitted plunger, P, the latter being stationary, and pivot ally secured to the bolt, V. The shell is fastened to the coupling, U, connected to the semaphore rod, and has an 116 AUTOMATIC BLOCK SIGNALS extension, Z, which is slotted and forms a guide with the bolt, V. An adjustable valve, X, through which the entrained air (on the downward motion) bleeds out with more or less rapidity, according to the retardation desired, is provided; and a shell, E, forms a protection from the weather. The case, C, is bolted to the signal mast by the lug, G. When R is moved upward, the entire frame and its appurte- nances, such as the magnet and pawl, also move. The spring, A, only presses upon B at the commencement of the motion, so that in case M were demagnetized by the presence of a train in the block or an opened switch, when the signal was at clear, its armature would rise, and the pawl be released, thus causing the signal to assume the danger position independent of the operator. The latter then replaces his lever upon receiving the indica- tion by the action of the circuit controller. If the signalman attempted to throw the signal to the clear position, he could not succeed, since H has no connection with R. However, H, M, F, and the roller will move upward, but this does not affect the semaphore's position. The electric slot and its modification occupies an important position in composite manual and auto- matic signaling, and is employed extensively on signals governed from centralized towers. The method of applying circuit controllers to the levers of the controlled manual and semi-auto- matic systems is shown in Fig. 112. The lever, Af, pivoted at H, has two extensions, F and G, to which the wires or bars operating the signal are secured. In order to unlock this lever, the latch must be opened by moving the pivoted member, L, in the direction of the small arrow. N is an electric lock or slot, connected by a link to one of the rock shafts of the interlock- ing machine, 7. This rock shaft is also linked to the unlocking segment of the lever by the rod, E. ~L D' CONTROLLED MANUAL SYSTEMS 117 G and D are circuit controllers operated respectively by the toes, and M. B-K is a floor button which closes a circuit connected to the distant cabin, and serves as a means of com- munication and releasing between the operators. The functions and operation of this arrangement will be apparent from de- scriptions already given. One application of a duplex rotary circuit-controller, E, is shown in Fig. 113, it being fastened to the signal pole and operated through the home semaphore by the rod or connecting link, M. 7 is a mechanically operated home and distant, the electric slots, A and C, securing the semi-automatic control, and being energized by battery D through the interposition of the FIG. 113 polarized relay, G. A is controlled by the neutral armature, F, and C by both the polarized, N, and neutral armatures in series. The controller, B, is in series with the home slot, and by being open when the semaphore is not at clear, effects a saving in current consumption, besides giving an additional manual con- trol if desirable. When the home blade is at stop, contact B is open, hence C is deenergized, so that the distant cannot be cleared unless the former is clear; a similar condition existing when either F or N is open, which will occur if T is short-circuited or of the wrong polarity. Contacts a and b effect a polarity reversal of the track battery, /, by motion of M . This polarity change occurs at every motion of the home blade, thus controlling the preced- ing signal. The fourth contact of the controller is unconnected, 118 AUTOMATIC BLOCK SIGNALS the construction allowing a nearly complete stroke of M before a change in connection takes place. A circuit controller for operation by the foot is shown in sec- tion and elevation in Fig. 114. To the floor or other convenient support, B, the pivoted lever or foot piece, A, is secured. The opposite end of this foot piece carries a roller, H, which presses against a curved spring strip, G. Normally, G is in contact with F, or E is connected to D. When A As forced downward, E is connected to C, and D is open-circuited. This device is applied wherever it is desired to close one circuit simultaneously with the opening of a normally closed circuit. FIG. 114 CHAPTER IX. MOTORS, RELAYS, ETC. SIGNAL motors are of small size, series wound, and for direct current only. As they are generally operated by battery cur- rent, the terminal voltage is of necessity low. It is not prac- ticable to operate motors over line wires of any great length, owing to the great loss of energy in the latter, and the low starting torque of the motor. The sizes of motors used vary from 65 to 150 watts, or one- twelfth to one-fifth of a horse-power. From 10 to 20 Edison or Gordon cells are used to operate these motors, so that, should the applied voltage vary from 7 to 14, the full-load current will vary from 9 to 5 amperes in the smallest motors to from 20 to 11 amperes in the one-fifth horse-power unit. The larger motors (as in all-electric systems of interlocking) are supplied with current from a storage battery having considerable poten- tial, so that the above currents are much reduced. Derailing and switch movement motors are at a maximum of about one horse-power, although they operate normally at about 420 watts (7 amperes at 60 volts, or 4 amperes at 110 volts). In Fig. 115 a standard form of signal motor is illustrated. F is the laminated field, which consists of a large number of stampings of soft iron held firmly between heavy end pieces of similar contour. The exciting coils, W, are connected in series with the armature, A, through the brushes B, and the commu- tator, C. S is a removable transparent glass end-shield, which effectually prevents dust and moisture from collecting on the moving surfaces, also allowing inspection from time to time. P is the brake pulley and M the brake mechanism, whose func- tion is described in connection with Fig. 117. The laminations of soft iron on both armature and field, having a high permeability, allow of a greater flux density than could be obtained from solid iron, at the same time reduc- 119 120 AUTOMATIC BLOCK SIGNALS ing to a minimum the eddy-current loss. The armature shaft carries a pinion which engages with the gear train of the clearing mechanism. The motor is provided with a base by means of which it is bolted to the frame. Semaphore signals in general use motors that have become the standard for small sizes in electrical power application, with but slight modification. There are a number of combined electrical and mechanical methods of applying a brake to a motor armature for the purpose of rapidly bringing it to rest; so that the semaphore movement will occur within a minimum time and at a uniform FIG. 115 rate throughout the entire angle of motion. Obviously the most effective arrangement will operate immediately upon cur- rent cessation, and release upon the commencement of its flow. Two such schemes will now be considered. In Fig. 116, a is a friction wheel keyed to the shaft, i, of the motor. In series or shunt with the motor or its field is an electromagnet, g, whose armature, /, pivoted at d, and weighted at e, carries a shoe or brake, 6, pivoted at c, and conforming on its inside surface to the circumference of a. When the current passing through g (and consequently the motor) ceases, b will engage with a and bring the latter to a stop within a time MOTORS, RELAYS, ETC. 121 proportional to the relative position of c. The disadvantage of this device is the multiplicity of parts and the waste of energy in exciting g. In Fig. 117, which is a brake frequently applied to sema- phore motors, F is the field pole of the motor, S the armature shaft, and P a pulley keyed to the latter. B is a rubber held normally against the face of P, by the adjustable spring, H. B is carried on the iron rocking pieces, and its position deter- mined by the adjustment, G. When current passes through the motor, the iron prong or strip is attracted to the tips of F, and by overcoming the tension of H releases B. When current G FIG. 116 FIG. 117 ceases, the cessation of the flux in F releases the prong, caus- ing B to be forced against P, and rapidly overcoming the inertia of the armature. Soft iron disks affixed to the armature shaft have also been used to retard the rotation of the latter. The disk moves between the poles of a strong electromagnet, and the reaction caused by the setting up of eddy currents in this disk effec- tually brings, the armature to a stop. A motor brake and the circuit arrangement thereto is shown in Fig. 118. A is the signal-control relay (normal danger) in series with the main battery, common, home line-wire, and track-relay armature. It has front and back armature con- tacts, C and B, having a common connection. B is in series 122 AUTOMATIC BLOCK SIGNALS with the motor, so that the latter is short-circuited upon itself. H is a circuit controller whose movable contact, E, travels in the direction of the arrow when the signal is clearing. When A, is energized, a current passes from D to G, H t motor, and (7. When the semaphore is about cleared, E connects G and /, thus sending a current through the brake magnet, J, and bring- ing the motor armature to a stop, current being cut off simul- taneously from the motor circuit. When the semaphore returns to danger by the deenergization of its slot and A, the current set up by the counter e.m.f . through the low resistance circuit, H-E-F-B, produces the desired retardation. For a given output, the resistance of motors increases as the voltage of the circuits to which they are applied is increased. lines FIG. 118 In small motors, the higher the average voltage at which they operate, the more efficient do they become. It is not so much the actual resistance of the motor itself which gives the increased efficiency, but the relativity of this resistance to the total resistance, external to the motor terminals, such as that in the wiring, relay contacts, batteries, and connections. Hence, the greater the operating voltage, the less will be the percentage of loss in these subsidiary devices, and the greater the available energy manifested in motor torque. A transmission gear for throwing one or more semaphores to clear is outlined in Fig. 119. The motor, M, drives the sheave, S, through the gearing, G. B is a brake magnet whose arma- ture lever when deenergized bears against the wheel, W, keyed to the armature shaft, thus preventing rotation of the lat- ter, the adjustable counterweight, (7, providing a time limit. MOTORS, RELAYS, ETC. 123 This arrangement is fastened near the base of the signal pole and provided with a weatherproof cover. Numerous types of relays are used in signal practice, all of which embody certain generic features. Great variations exist, however, in the resistance to which they are wound, in one case a four-ohm winding being standard, and in another a 3000-ohm winding is applied. M w FIG. 119 FIG. 119o In Fig. 120 a Taylor neutral-track or control relay is shown. The magnets, M, are carried on the cast brass base, between which and the sub-base are the armature and contacts, the latter being pro- tected by a cylindrical glass ring, G. The contact fingers, H, are fastened to the armature, A, by lavite bush- ings, L, and make scraping connec- tion with the front contact, F, and back contacts, B ; these being intro- duced in the external circuit by the binding posts, C. The coils of M are connected to posts, P. Fig. 121 shows in section and elevation a polarized type glass- enclosed relay having a neutral arma- ture, C, and a polarized armature, G. The latter swings about a pivot, B, the direction of motion depending upon the polarity of the poles of magnets, M. A is a permanently magnetized rod of steel, one end of which is fastened in the yoke, H, the FIG. 120 124 AUTOMATIC BLOCK SIGNALS other projecting to the level of the pole tips of M. The neutral armature is given a vertical movement, and has front carbon contacts at D and back contacts at E, through the flexible strip, F. The operation will be evident from the plan of the contact parts in Fig. 122. When current in either direction passes through the magnets, the neutral armature, G, is raised, closing the front contacts, D. On cessation of current, the back con- tact only is closed. If the pole tip on the right hand side be of north polarity, and the same end of the polarized armature, G, H be magnetized inductively from the permanent magnet so that it becomes a south pole, attraction will result and the armature will turn in this direction. The opposite end of the armature will be repelled from the other magnet pole, as the lat- ter is of south polarity, the armature end also being south. This causes the contact fingers, L, to be forced against the carbon contact-buttons, K. A reversal of current will reverse these conditions. Both armatures are pivoted close to the field poles, so that the required motion is slight, hence they are continually in a strong field when energization occurs, due allowance being MOTORS, RELAYS, ETC. 125 made for eliminating the effects of residual magnetism. Adjust- ment is not required, as the pivots are fastened to the pole tips, overcoming the variations due to expansion. The alter- nate polar contacts are in multiple, and contact made with a scraping motion, for self-cleaning. With a short armature motion, a wide break results, flexible copper strips connecting the binding posts of the armature fingers. --K. j FIG. 122 Fig. 123 shows a relay designed for breaking circuits carry- ing heavy current at comparatively high potential (for signal circuits). The magnet coils, M, are connected to the track, or other control circuit; the working current being car- ried by the resilient strip, E, and carbon contacts, C. When the armature falls, a wide and rapid break is introduced, the back contact at D being then closed. B is a series magnetic blow-out coil, the poles of its magnetic circuit caus- ing a powerful flux to pass across the arc, thus rapidly disrupting it ; a slight movement of the armature, F, also produces a wide break at C. The mechanism is enclosed in a glass case, as the presence of dust or insects is inimical to its proper operation. FIG. 123 126 AUTOMATIC BLOCK SIGNALS The G. E. neutral relay, with the glass cover removed, is shown in Fig. 124. M are the electromagnets, which actuate the armature, A. The latter carries brass lugs to which the carbon contacts C, are clamped, these making and breaking contact with the flexibly mounted fingers, F, carrying ends Of silver. The posts, P, are in connection with the terminals, D-D. A quadruple break is effected by this device, which is very satisfactory. The contacts cannot be fused by lightning, as carbon and a metal will not fuse together in such cases. FIG. 124 The advantage of using carbon is that its oxide is a gas; thus it continually presents a clean surface, while the oxide of silver itself is a good conductor. In order to eliminate the false conditions set up from relay contacts being fused together by lightning, the relay armature arrangement shown in Fig. 125 is used. The armature, H, of the electromagnet, M, having pole tips, P, is pivoted at F, and carries a depending member, K, at the pivot, G. Fastened to K is the spring contact strip, B-E, which normally is in contact with the connection A. When B, however, becomes fused to the contact button, C, this latter point acts as the MOTORS, RELAYS, ETC. 127 pivot, so that when M is demagnetized the weight of H and K causes J to come into contact with D. The signal magnet relay or battery is connected to D and C, so that when E comes into contact with D, it will be short-circuited, as this shunt has practically no resistance. This causes the signal arm to move to the stop position, thereby apprising the main- tainer that something is wrong. Otherwise, the pres- ence of a train in the section would not affect the clear FIG 125 position of the signal, since the release of the armature cannot open the circuit at C-B. Great care should be exercised in selecting the proper resist- ance value to which relays are to be wound, as upon this factor depends in a large measure the life of the batteries to which they are connected. Thus a 700-ohm relay will take but one-tenth of the current that one wound to 70 ohms would. Too high a resistance is not advisable, as the wire then must be of very small diameter, so that the proper number of ampere- turns can be put into the necessarily limited space between the cores. Fine wire is very costly and difficult to wind, while the slightest corrosion or mechanical injury results in an open circuit. Too large a size or wire, on the other hand, involves too great a current input for the production of the proper ampere-turns. Individual cases require special determination of resistance; so that no fixed rule can be followed. It is sometimes advis- able to introduce a German silver resistance spool, having a predetermined ohmic factor, in series with a relay connected to a battery of too high voltage, which is primarily intended for other purposes. Such a procedure should be avoided whenever possible, however, as the energy thus lost in the resistance is wasted. Relays in series must have resistances proportional to the work which they perform. For instance, a relay in series with a disk magnet must have a low resistance relative to that of the latter, otherwise too great a proportion of the available energy would be taken. Relays in parallel 128 AUTOMATIC BLOCK SIGNALS must have high resistance so that the changed drop in poten- tial resulting on one or more being thrown in circuit cannot materially affect the others. Fig. 126 is a plotted curve showing the voltages required to operate standard track -relays of from 2 to 10 ohms resistance. Curve V shows the least voltage that should be applied to a given relay of a certain resistance in practice. This curve allows for operation under favorable conditions; with allowance .6 .5 I" *-J M ^ 3 5 d ^ a Resistance in ohms FIG. 126 9 10 for an average amount of leakage, due to the effects of wet weather, and rail proximity to stone ballast. The curve, M, shows the minimum voltage that will lift the armature of the relay and produce contact with the fingers. This voltage curve allows only for a moderate amount of resistance of motion due to friction of the pivots, and will not lift the armature with cobwebs, interference by insects, or other deleterious opposition. On the other hand, the presence of residual magnetism will require a lower voltage for ener- gizing the magnetic circuit; this, however, being an undesirable condition. MOTORS, RELAYS, ETC. 129 There is a sufficient interim of current cessation at the reversal of polarity in a wireless system to throw the signal at danger unless a slow releasing of the control armatures or slots be provided for. The slow-releasing slot is obviously the best solution of this difficulty, as external control fixtures are then not required. The home-slot magnets are therefore constructed with a soft copper tube interposed between the core and the winding, and equal in length to the core. Any change of current in the latter sets up strong momentary eddy currents in the tube, which oppose any change in flux through the magnetic circuit. The magnet is also wound to sufficient ampere-turns to produce a much greater flux than is actually required, so FIG. 127 this flux must die down a considerable amount before the armature is released. Should the circuit remain open after the mechanical pull of the armature becomes less than the opposition of gravity or the slot arm, the home semaphore will return to danger. Important adjuncts in a line-wire system are devices to secure adequate lightning protection. They are particularly required to prevent relay points from fusing together by afford- ing the discharge a shunt circuit to ground of lower impedance than by way of the former. A lightning or other static dis- charge is in reality a surging alternating current of enormous frequency and short duration. Such a discharge will overcome the high resistance of an air-gap rather than pass around a few 130 AUTOMATIC BLOCK SIGNALS turns of coiled conductor, as the latter, at this frequency, offers an extremely high inductance. A bank of four G. E. lightning arresters is shown in Fig. 127. The lines are connected to the posts, A, the instruments to the connectors, B, and ground to the plate, G. The choke coils, K, consisting of a few turns of heavy wire in an insulating form, are in series with the glass tube enclosed fuses, F, these latter being removable, and held between clips C. A discharge will pass from the points beneath the slate end pieces to the ground plate rather than around the coil. Jumping areas also occur between the lower parts of the convolutions and G, thereby increasing the factor of safety. Another common form of arrester is illustrated in Fig. 128. FIG. 128 Upon a porcelain form are wound two connected helices of bare wire, D, one end of which is connected to post A, and the other end to C. B is grounded, A connected to the line or track wire, and C to the instrument or wire desired to be protected. When a discharge enters at A, D offers such a high impedance that the air-gap between E and D is bridged before many turns have carried the current, thus conveying it to the ground. When a bank of such arresters is employed the ground plates are connected by the strips, F, but one ground wire being used. No provision is necessary to prevent ground- ing of the battery currents, since they are of too low potential to bridge this gap, as would be the case on a commercial light- ing or power circuit. CHAPTER X. HALL APPARATUS. THE enclosed disk signal has a number of meritorious features, among which are the protection of the moving parts against the weather, and the low energy required to operate the moving system. An electromagnet of comparatively small size operates the latter, the power required being insignificant (about 2.5 watts in ordinary cases). The external appearance of a post-type normal danger home and distant disk-signal, such as is used on the Lehigh Valley, is given in Fig. 129. A is the home banner, which consists of a red silk, cotton, or aluminum disk stretched on a ring having a diameter of about 18 inches; while B is the distant banner, which is of a green fabric. The inside back of the housing, C, is painted white, so that when the disks are in the upper position, the aperture in the case will show white. The case is usually painted black, so that the color of the opening may be seen for a considerable distance. Lamps L are placed in the rear of the apertures, D and E, before which spectacles of the same color as the disks pass, for night signaling. The tendency of gravity is to hold the disks in a position directly behind the glass-covered apertures, so that unless the magnets are energized, a color indication will be given to the engineer. Disk signals are purely color arrange- ments, in contradistinction to semaphore, or position and color signals. Where home or distant units on separate masts are used, the banjo is placed on top of, and centrally disposed with respect to the pole, which produces a more symmetrical combi- nation. 131 132 AUTOMATIC BLOCK SIGNALS Among the disadvantages of enclosed signals may be men- tioned: the tendency of sleet or snow to obscure the disk, by covering the glass and thus giving a white effect ; the direct reflec- tion of the sun's rays in the engineman's eyes, preventing a clear view of the disk ; and the liability of the glass spectacles falling out, due to their tendency to crack from the effects of the inertia of the moving system. Only the latter may be regarded as a dangerous feature, since all railroads require that a train stop when a signal is only partially or imperfectly displayed; which, while resulting in a certain loss of time, has not argued much against their introduction. Within the housing or banjo of the disk signal is placed the arrange- ment shown in Fig. 130, which constitutes the disk instrument. It consists of an electromagnet, F, whose armature, D, moves a member, L, to which the banner, B, of colored cloth for indications by day, and the disk, A, of colored glass for night indications, are -fastened. D is pivoted at K, and its continuity of motion causes a greater flux to pass through the magnetic circuit by decreasing the sectional area of the air-gap. F is held in place by the brass piece I-E, this being secured in the iron base, G, by the eccentric washers, H, G being fastened to the inside of the banjo. The external circuit is connected to the binding posts, C. A and B move before clear glass apertures in the housing, a lamp being placed in the rear of A. This type of signal mechanism is used extensively on the Lehigh Valley, Philadelphia and Reading, and Chicago and North Western. The disadvantage of the cloth banner is the rapidity with which the coloring matter fades in the penetrating sunlight which often strikes it in both summer and winter. An indicator, which is used at switches, towers, and inter- locking points, and is usually in series with the indicator line- FIG. 130 HALL APPARATUS 133 wire, is shown in Fig: 131. It is in reality a miniature modifica- tion of the disk signal mechanism, and consists of an armature, C, pivoted at G, to which is attached a small red disk or banner, D ; this armature moving between the polar extensions, B, of an electromagnet, A. D is counterbalanced by an adjustable nut, E, so that the energy required to move the armature will be at a minimum. Insulated from but fastened to the magnetic yoke are the binding posts, F, to which the external circuit is connected. The moving system is of such design that the air-gap remains practically constant, while its sectional area continually increases FIG. 131 FIG. 132 with upward movement of the disk, the ampere-turns required being therefore very low. A slight amount of rust will prevent movement of the armature, hence the indicator is enclosed in a sealed housing having a glass aperture before which the banner moves. One type of polarized relay is illustrated in Pig. 132. Upon a porcelain or slate base the magnet coils, M, with their cores and supports are mounted, with the armatures, P and N, the former polarized or permanently magnetic, the latter neutral. D, D, are the polar contacts; and Fig. 140, the miniature semaphore being moved in a somewhat similar manner to that HALL APPARATUS 141 shown in Fig. 138. Front and back contacts are also provided, a push button, P, being introduced in series with the magnet winding, and in shunt with the front "stick" contact. With FIG. 140 this device, a trainman, by pressing the button, may ascertain the condition of the two preceding blocks, the semaphore being normally in the danger position. In Fig. 141 the standard wireless connections for single-track FIG. 141 one-way movements with overlap appear. The motor, Af, is in series with the front-contact of a slow-releasing relay in series with the track relay, D, front contact, the contacts, 1, 2, 3, 4 being operated simultaneously by movement of H. 142 AUTOMATIC BLOCK SIGNALS In Fig. 142 the wireless connections of a normal clear home and distant signal, S, for one of the tracks of a double-track road, and a polarized relay, P, are shown. The scheme of interconnec- tion is an elaboration of that already given in Fig. 70, utilizing a compound slot, h, in series with the motor for the home blade and a simple wound slow-releasing slot, d, for the distant. This is the usual practice, as the home is cleared first, and the effect FIG. 142 of drop in potential is not so manifest in the case of the distant slot. E is a polarity reverser, for the control of the preceding distant. Fig. 142a shows the standard connections for a normal clear home and distant disk-signal on one of the tracks of a double- track road, H being the home banjo. This arrangement is an extension of the home banjo-circuit given in the preceding chapter, a polarized relay being used, as in the latter case. HALL APPARATUS 143 T has two components, which are connected in series. When one of the neutral armatures comes in contact with the back contact point (by short-circuiting of the track) but one cell is connected to the latter. N operates both blades, being under rather heavy discharge when the low-resistance winding is in circuit and the disk being cleared, and under slight demand when at clear. The insulating joints are not shown opposite, FIG. 142o as in practice they are staggered, in common with the ordinary joints. Figs. 143 and 143a are consecutive circuits showing the Hewett line-wire scheme of normal danger operation, with a normally open track- circuit, the track relays being normally closed for switch indicator control. At signal 522, the track element is connected in series with the opposed or differential relays or windings A and B (having a common armature), but in this case 144 AUTOMATIC BLOCK SIGNALS HALL APPARATUS 145 no energization results, so contact C is open. When A (which is in shunt with the track) is short-circuited by a train or otherwise B is fully energized, and consequently, C is raised ; T receives current from K, and is in series with a differential winding, U. At 532, a train appears in the home block, which short-circuits the upper winding, L, and fully energizes M ; thus raising both 146 AUTOMATIC BLOCK SIGNALS contact points, and clearing 542. The 4-ohm relay, 0, is also energized (by the closing of the lower contact of M) from P. The home mechanism, when cleared, closes two contacts and opens one ; when moving to stop, the reverse ; D is a relay having two connections of its windings: one of 200 ohms, the high resistance, and the other of 20 ohms, this being effected by a shunting contact operated by the home mechanism. Also, when either the home or distant clears, short-circuiting con- tacts are operated, which throw into circuit the high-resistance slot or retaining coil, which maintains the clear position of the semaphores, with insignificant current consumption. When the armature contact, Q, is closed, 7 is connected to the track; and, if energized, the local home will clear, and subse- quently, the distant. At 522, N is a resistance in series with the distant signal line through G, which is the cause of a supple- mental energization of /, having a subsidiary control over 7. The indicator, R, is connected to the indicator line and common, and is in series with F. The home semaphore at 522 is con- trolled by E, and at 532 by a front contact of 7. CHAPTER XI. UNION APPARATUS. IN Fig. 144 the track and motor connections embodied in the Union standard normal clear polarized rail- circuit scheme of operation are shown. The home signal, H, protects the block immediately behind it (not shown), the approaching train in Mam botfery U S/o* re/eas/n ^ ^ -- ^ .9 .6 .? ' h^ 396O ' \ O 600 J20O J800 ZtOO 3000 3600 feet FIG. 202 sections being connected, interfering with the normal operation of the system This is a condition that is difficult to remedy, and replacing of the rail end must ultimately be resorted to. In Fig. 202 (which shows one square for each one hundred in the original), the voltmeter readings obtained from a typical wireless cut-section have been plotted. The cross-section paper on which the results are given should allow one vertical division for each one-hundredth of a volt, or 100 divisions per volt. Each horizontal division may be equivalent to one rail length, or 5280 30 feet, there being = 176 divisions per mile of track. The voltage curve is found by joining the points of intersection of the voltage reading obtained at each ten-rail section with the horizontal equivalent' of the number of rail lengths from the 230 AUTOMATIC BLOCK SIGNALS starting point. The voltage is measured at each change in connections. At A we have the voltage at the battery ter- minals; B is the voltage at the terminals of the polarity changer; C at the connection of the pole-changing switch with the track wires; D the voltage between the rails; E to Q, inclusive, the voltage at the various equidistant divisions; Q that at the last rail length considered (No. 132, or 3960 feet from D); and R and S that at the end of the rails and terminals of the track relay respectively. The reason for the line, D-Q, not being straight is because of the different effects introduced by the heterogeneous conditions of the ties, unequal depth of ballast, non-uniform resistance of bond wires, and various specific rail resistances; although this curve may be taken as being suffi- ciently uniform to show good practice. The current taken by the relay (.62 ampere) was too slight to introduce any per- ceptible temperature effect. With a battery voltage of 1.32 the following readings are apparent from the curve at the various points where measurement was taken. Voltage at Volts A y or battery terminals 1 . 32 B, or pole changer terminals 1. 32 C, or track wires D, or between rails .32 .28 .25 .21 .18 .15 .10 .06 .03 E, or between rails at 10 rail lengths ' F, or between rails at 20 rail lengths 67, or between rails at 30 rail lengths jB, or between rails at 40 rail lengths I, or between rails at 50 rail lengths t7, or between rails at 60 rail lengths K, or between rails at 70 rail lengths L, or between rails at 80 rail lengths 1 . 00 M, or between rails at 90 rail lengths 98 N, or between rails at 100 rail lengths 95 O, or between rails at 110 rail lengths 92 P, or between rails at 120 rail lengths 89 Q, or between rails at 130 rail lengths 86 .R, or pole changer at 132 rail lengths 84 S, or track relay at 132 rail lengths 82 Should abrupt changes occur in the direction of such a curve, it indicates that conditions at this point are abnormal. Thus, a high-resistance bond wire, or poor joints in a series of rail MAINTENANCE 231 lengths will result in a line which does not conform to the general direction of the remainder of the line. Theoretically, the line joining the points at which indications are taken should be straight, but the factors above mentioned introduce varia- tions of direction. Should considerable current leakage occur, the change in the direction of the line would be at once evident. The curve given is a fair example of what may be expected with gravel ballast, with a relay of 3 1-2 ohms resistance, which requires a minimum of .23 volts to lift its armature. This condition gives a wide possible variation of voltage through which the armature will rise, which is necessary, because of varia- tions in the weather conditions. On account of the decrease in the length of air-gap, and the consequent increase in the permeability caused by the motion of an armature, it follows that the minimum voltages that commence motion will produce a good closing of the contacts. The voltage of the relay being .82 and its resistance 3.5 ohms, the current flowing through it will be .82 -f- 3.5 or .234 ampere. As the output of the battery is .62 ampere, the relay evidently takes only a fraction of the total current, or 38 per cent; the remainder, 62 per cent, being shunted across the rails by the ballast and timbers, which represents an average percentage of leakage, the drops in potential in the rail being also considered. Where cinders or culm are intermixed with gravel, or when the former are used exclusively as ballast, a material change in the readings obtained will be evident. This is due to the better conducting qualities of the former and to the better con- tact usually made with the rail. Fig. 203 illustrates an average of such cases. A battery of six gravity cells, connected in multiple, was used in this case, the current passing to the rails being one ampere, A being the voltage at the battery and B at the track. From B to M are measurements taken at regular intervals of 600 feet (20 rail lengths), the section being 7020 feet in length, N being the track voltage at the end of the section, and .35 the voltage at the relay. The relay resistance is 3.5 ohms, with a terminal e.m.f. of .35 volts, the current taken being .35 -^ 3.5 or .1 ampere, the remaining .9 ampere or 90 per cent leakage through the ballast from rail to rail. This represents a case where failure of the relay to operate 232 AUTOMATIC BLOCK SIGNALS may be expected in wet weather, owing to the better conduct- ing qualities of the ballast at such times. Since .35 volt is just above the operating e.nuf. or such a relay, the reason for such failure is obvious. The conditions above represented may be eliminated by shortening the length of the section, or by dividing it into a number of sections. If we divide it into two equal parts, and use two sets of batteries and relays, the length of each section will be 3510 feet, the e.m.f. at the end of the first section will be (from the curve) about .51 volt, or 46 per cent above .35 volt. Since a greater relative gain is made by excluding some of the loss due to the track leakage, the actual result will be some- . J K L M 1200 2VOO 3600 80O 6000 7200 feet FIG. 203 what in excess to the above. It should be remembered that a track section must be designed to give a maximum of voltage at the relay, with a minimum of leakage, so that a minimum number of track cells in multiple is required. Because of the great variations in the resistance and insulation of a track sec- tion, it is not possible to give a fixed rule as to the voltage that should be maintained at the terminals of a relay. Numerous multiple paths are afforded, even under favorable conditions, for leakage from rail to rail. For this reason the voltage across the latter must be very low, otherwise the per- centage of lost energy will be too high. This voltage, however, could not be excessively low (as for instance that which would be obtained from a few thermoelectric couples in series) or relays could not be satisfactorily operated, and the shunting MAINTENANCE 233 action of a train in a long section might not remove sufficient current from such a relay's coils. Ties are of hard wood of high specific resistance, but since from ten to twenty-five thousand spikes are driven in them to the mile, it is seen that the reduc- tion in insulation resistance becomes very great indeed. Par- ticularly is this true when the ties are wet and slate or culm ballast is used. The latter frequently contains considerable sulphuric acid, which, by associating with the water, greatly reduces the specific resistance of the ballast. With properly designed relays and other current-taking devices a larger number of cells should preferably be used in the main battery than is required under normal conditions. This is because the cells ordinarily used are more efficient when a mod- erate current is taken from them. Abnormal current discharge results in polarization (with concomitant increase of resistance, loss, of energy, and reverse e.m.f.), sluggishness of chemical action, and poor recuperation, while the ampere-hour capacity is greatly reduced. In winter, cells have to withstand long-continued low tem- perature, which decreases their terminal voltage somewhat, and increases their terminal resistance. The drop in potential in a battery is thus much greater when low temperatures obtain, so that the load upon them is increased, especially when motors are in circuit. Motors require heavy initial current discharge, so that the voltage falls very rapidly when they are in circuit. High voltage thus becomes desirable in a signal circuit, and is more than compensated for in economy of operation. Another argument for high voltage is the liability of a low potential not overcoming the resistance under the motor brushes which a particle of dirt, congealed lubricant, or moisture interposes. To find the insulation resistance of any circuit, as, for instance, that between the rails of a track section, having given a volt- meter whose resistance is known, connect the latter in series with the resistance to be measured, and a battery whose voltage is approximately equal to the range of the voltmeter scale. After noting the reading, measure the battery voltage. Divide this latter result by the former, and add one to the quotient, which, when multiplied by the voltmeter resistance gives the required resistance. Thus with a battery reading of 2.8 volts, 234 AUTOMATIC BLOCK SIGNALS and a resistance reading of .9 volt with a voltmeter resistance of (28 \ '- hi) X 200 = 822 ohms. The slot and slow-releasing magnets of a normal clear two- arm semaphore signal, with a working battery of 16 cells (11.2 volts) require a current of 16 milliamperes (.016 ampere). These three magnets, which are connected in multiple with the battery, have a combined resistance of 700 ohms, and have sometimes equal resistances, or about 2100 ohms each. The total current required per day (assuming that the semaphores remain at clear) is, therefore, .384 ampere-hour. The average motor current required is two amperes, the actual current being greater when the motor starts, and less when full speed is reached, due to the full counter e.m.f. which is developed in the latter case. With 100 train movements a day, both semaphores would operate 100 times, so that the motor actually operates 200 times. With trains in the block for say three minutes each, the slot magnets would not be energized for 300 minutes out of each day, or 5 hours. The daily current discharge into the slot and slow-releasing magnets is thus only .304 ampere-hour. There can be eight blade movements per minute of motor operation, so that the motor will be in use for 25 minutes a day, or .416 hour, the current required being .932 ampere-hour, which, added to the .304 ampere-hours required for the slots, etc., gives 1.236 ampere-hours. As the capacity of the cells used is ordi- narily 300 ampere-hours, they will last when operating this signal for about 240 days, allowing for some depreciation. When a smaller number of train movements occur the cells will last longer. One-arm signals could be relied on to give a battery life of from one to two years, the latter being in extreme cases, as the best of cells cannot be left on an intermittent circuit for so long a time and be depended upon. The resistances of the compound slot magnets of a signal can have high values, owing to the heavy series winding which carries the motor current when the latter is operating, and thus compensate for the drop in potential due to the momentary heavy demand on the battery. Maintainers and inspectors will find a voltmeter having two scales desirable: one reading up to three volts, and having fifty MAINTENANCE 235 divisions per volt; and the other reading up to 15 volts with ten divisions per volt. With the former it is possible to read, with some show of accuracy, in millivolts. A milliammeter is also a useful prerequisite to check up the resistances and input of relays and other magnets. Motor brushes should be adjusted to exert only such pressure upon the commutator as is consistant with good electrical contact. The ends or leaves should be spread apart, to avoid the introduction of an open circuit by contact only with one of the mica strips separating the bars. The buffers or dashpots on motor signals should receive careful attention, otherwise injury will result to the moving system or too great a retardation will occur. The vent should be so adjusted that the loss of speed (resulting on the tendency to form a vacuum) when clearing is imperceptible. In lubri- cating, heavy oil must not be used and care should be taken that dust or dirt does not enter the buffer chamber. A light non-freezing oil is best for use on all moving parts, including the motor commutator, it being sparingly applied on the latter by a cloth. When a signal is in the danger position all the weight of the moving system should be borne by the spec- tacle casting and its stop. On no account should the slot be impeded in any way. The clearing of a semaphore by a motor is a rather tedious process, from six seconds to a quarter of a minute being required. With a two-arm arrangement, the motor must start up twice when the distant and home are cleared in the proper sequence after a train has passed a signal. Relay boxes must be of such construction that insects can- not enter, as their operation sometimes causes open circuits or false conditions. They must also be weatherproof, although extreme care need not be exercised, providing the relays are enclosed in glass covers, which is the present practice in con- struction. Motor armatures should also be well protected, particularly at the commutator end, as a trifling amount of dirt at this part may cause endless trouble. Although an open circuit in the motor can only result in a false danger indication, this produces a certain amount of delay to through trains. All operated contacts must be enclosed in closed housings to prevent access of moisture or dust. FIG, 204 MAINTENANCE 237 Engineers or conductors are generally requested to fill out blanks when held by a signal for which the immediate cause is unknown. These are passed to the maintainer or inspector, whose duty is to at once examine the signals and accessories to determine the cause of failure. Maintainers, batterymen, supervisors, and engineers, with the maintenance-of-way corps, exercise such a strict observance of the working conditions that it is not often a failure takes place undetected. Such constant supervision, particularly on roads having heavy traffic, is abso- lutely necessary to keep up the integrity of a signal system. FIG. 205 When any serious trouble occurs, its results increase with great rapidity, owing to the momentous position which signals possess in a competent aggrandization. Maintainers must go over their entire territory immediately subsequent to a lightning storm, replacing fuses and inspecting relay points. Special engines are delegated to assist in performing this service, a flurry of telegrams and messages being coincident. Continuous spectacles and castings are advancing in favor, and are meritorious because they prevent a clear indication until the semaphore has described more than two-thirds of its working arc, also eliminating the complete shutting off of the 238 AUTOMATIC BLOCK SIGNALS MAINTENANCE 239 light at any point or angle of transition when moving for an indication. A drooping semaphore may readily be detected hi ***<*. ^SpfSS daylight by the engineman; but in the dark this is difficult, as he is only governed by the color of the intercepted light. Hence, a partly cleared or improperly displayed member, while 240 AUTOMATIC BLOCK SIGNALS readily perceived in the daytime, at night may give a clear indication when such is wrong. Sight shields only remedy this difficulty, by showing the engineman that he must come to a stop, by reason of the rules governing improperly displayed signals. Fig. 201 shows a generator and switchboard used in a typical transmission scheme for storage battery charging.- The gene- rator has a terminal e.m.f. of 500 volts, and in this case is bipolar and compounded. The series winding is shunted for adjustment of the compounding, an equalizer being used when two or more are connected in multiple. The switchboard contains, on each side, a main switch, D, circuit-breaker E, fuses F, ammeter A M, and a voltmeter, V M, which is thrown on either side of the lines by switch S. The circuit-breaker will open on " no voltage " or " reverse current," by the action of the shunt coil, A } or through an overload by the series coil, B, the contact blades being shown at C. G is a rheostat for changing the terminal voltage by variation in the current passing through the shunt field-coils. The individual storage batteries, both east and west, are connected in series. The use of two multiple lines assures the maximum distance of transmission at a minimum line loss. We have, in Fig. 205, a comprehensive, normal, clear cir- cuit, such as occurs on the L. S. and M. S. R. R., which includes most of the connections that have heretofore been considered. In view of the preceding descriptions, this need not be analyzed, but it covers the standard storage battery-line wire arrangement now being extensively applied to trunk lines. In conclusion, Figs. 206 and 207 contemplate normal danger circuits on the Erie Railroad, from Bergen, N. J., to Suffern, N. Y. Included therein are slot control of mechanical sema- phores, a charging line arrangement, and indicators at B J, tower. This exemplifies the circuits usually employed at inter- locking plants, and is typical of the electrical control of long- established mechanically operated semaphores, and their appli- cation as a supplement to an automatic network. INDEX. Advance signal, 1. All-electric interlocking, 142, 179-200. Allentowii Terminal B. R., circuits, 42-47. Annunciator, drop, 168, 159. Armature, use of neutral, 61. use of polarized, 62. Arresters, lightning, 129, 130. Atlas insulated joint, 101. Automatic motor brake, 41. Automatic signals defined, 1. Batteries, 84-94. types of, 84. Bell circuits, 38, 40, 42. Bell-indicator, 139, 140. Block signals denned, 1. Bonds, inductive, 225. track, 96, 97. Brakes, automatic motor, 41, 120-122. Breakers, circuit, 25. Cells, renewing and patching, 88, 89. thermo-electric, 14. types of, 84. use of primary, 14. Charging storage batteries, 90-93. Circuit breakers, 25. controller, 59. controllers, magnetic, 70-73, 159. coupler, 102. Circuits, at interlocking tower, 46, 74. crossing signal, 25. controller, 16. disk, 15. electro-gas signal, 167-169. electro-pneumatic, 160, 161. normal clear, 50-67, etc. normal danger, 30-49, etc. open track, 12, 143-146. semi-automatic, 18, 48, 49, 68-83, etc. Circuits Continued. siding control, 23. simple, 15-29. simple normal clear, 20. simple normal danger, 9. single track, 41, 42. supplemental bell, 17, 38-42. three-position, normal danger, 45-48. working, 8. Clear conditions, false, 10. C. N. O. & T. R. R. circuits, 34-36. Coleman's apparatus, 106-112. Common line, 30-47, 53, 57. Commutator, 69. Control circuits, defined, 8. Control, semi-automatic, 18, 48, 49. semi-automatic track circuit, 19. Controlled manual systems, 105-118. Controllers, duplex rotary, 164, 165. rotary switch circuit, 163, 164. use of lever circuit, 116. use of duplex rotary, 117. use of foot, 118. Cut-out, 192, 193. Cutouts, relay, 13. Cut-section, 2, 56. connections at, 103, 104. Danger conditions, false, 10. Detector bars, use of, 178. Disk indicator, 132, 138. instrument, 132. mechanism, 151, 152. Distant signal control, 16. D. L. & W. R. R., circuits on, 74-83, 192, 193. Double electromechanical slot, 138, 139. route interlocking, 179. semaphore motor mechanism, 136- 138. track circuits, 38, 39, 62, 63. 241 242 INDEX Edison cell, 87. Electric locking, 170-178. locking defined, 170. locks, 74. railway signals, 215-225. releases, 172, 173. slots, 106-110, 113-116, 138, 139. Electro-gas signal apparatus, 161-167. circuits, 167-169. Electro-pneumatic signal circuits, 160- 161. Erie R. R., circuits on, 238-240. Eureka signals, 217-219. Failures at clear, 11. at danger, 11. G. E. three-position circuits, 207 211. three-position signals, 209-214. Gordon cells, 84 86. Grafton three-position signals and cir- cuits, 201-207. Hall Signal Co. apparatus, 131-141. three-position electro-gas signal, 214. Hewett open-track circuits, 143-146. Hold-clear coils, 43. Home signal defined, 1. Indication of block's condition, 2. Indicator circuits, 38. disk, 132, 133, 157, 168. magnetic circuit controller, 70-73. polarized, 155, 156. semaphore, 157. switch, 25, 140. use of polarized, 13. Installing track cells and relays, 102, 103. Instrument, disk, 132. switch, 140. track, 96, 97. use of switch, 22, 23, 99, 100. Insulation of switch rods, 100. Interlocking, all-electric, 42, 179-200. machine, 193-196. machine lock, 172. relay, 134. use of, 2. Joints, making wire, 227, 228. Key, spring, 70. Kinsman signals and circuits, 221- 225. Lamps, use of incandescent, 43, 44. Lehigh Valley R. R., circuits, 42^7. Leonard's control scheme, 112, 113. Lever appurtenances, 195, 196. circuit controller, 68, 72-74. Lightning arresters, 129, 130. overcoming effects of, on relay con- tacts, 126. Line-wire circuits, 22-48. Lock and block arrangement, 112. Locking, electric, 171-178. L. S. & M. S. R. R., circuits on, 237, 240. Magnetic circuit controllers, 70-73, 175. Maintenance, etc., of signals, 226-240. Manual signal control, 105, 106. Mercury rectifiers, use of, 91-93. Missouri Pacific R. R., circuits on, 58, 60. Motor brakes, 120-122. control relays, 40. Motors, signal, 119-122. Neutral armature, use of, 51. New York subway signals, 216. Normal clear circuits, 60-67. simple, 20. Union, 147-149. Normal danger circuits, 30-49. Hall, 141-146. simple, 21-23. Outlying switch lock circuits, 175, 176. Overlaps, circuits, 104. use of, 26, 66-64. Patching cells, 226. Permissive signaling, 106. Polarized, armature use of, 52. normal clear circuits, 50-52. relay, 123-125, 132. Pole changer, reversible, 199. Preliminary considerations, 1-14. Preparatory control functions, 68. Quadruple breaks, 64, 209, INDEX 243 Rail joints, 101. Rectifiers, mercury, 91-93. Relayed section, 66, 68. Relays, heavy current, 125. inspection of, 228-235. interlocking, 134. motor control, 40. neutral, 126, 134, 136. polarized, 123, 125. resistance of, 127. slow-releasing, 69. Taylor neutral track, 123. with glass housing, 134-135. Sector block, 173, 174. Selector, ground, 199. hook, 199, 200. Semaphores, arrangement of, 3. motor operated, 6. principles of application, 6, 7. Siding control circuits, 23, 35, 36. Signals, advance, 1. bridge, 6. distant, 1. external design of, 4. enclosed disk, 131, 132. electric railway, 215-225. electro-gas, 161-167. electro-pneumatic, 160, 161. numbering, 2. semaphore, 3, 5, etc. semi-automatic, 10, 68. three-position, 201-214. Slot, double electro-mechanical, 138, 139. electric, 106-110. magnets, 44, 53. slow-releasing, 129. Slow-releasing relay, 68, 152, 153. Southern Pacific R. R., circuits on, 65-59. storage batteries, 89-93. Switch contacts, use of, 9. indicators, 25, 140, 141. instruments, 22, 23, 42, 99, 140. lock, 170, 175, 176, 196-198. movement, 196-198. Tappet bars, 184. Taylor neutral track relay, 123, hook selector, 199-200. Telephone transmitter, 76, 79, 81. Three-position signals and circuits, 45-48, 201-214. Track battery inspection, 228. circuit, the, 95, 104. control, 64. instruments, 96, 97. simple, 95. Tram staff control circuit, 177, 178. Transmission gear, 122, 123. TIni signals, 216, 217. Union Switch & Signal Co. apparatus, 147-159. normal clear circuit, 147-149. United States signals, 219-221. Voltage curves, relay, 128, 232. battery, 229. Voltage, determining battery, 228-234. Wells, battery, 93, 94. Wireless or track circuits, 141, 143. Wires, bond, 96, 97. Working circuits, 8. YC 6V509 UNIVERSITY OF CALIFORNIA LIBRARY