IRLF. -' ',.: ' . ::.-: rr toSl ^MATURES -'Mi) / ; / *- LIBRARY OF THE UNIVERSITY OF CALIFORNIA, Deceived J>J&/^* . 189 Accessions No.(p/ u// . Class No. DRUM ARMATURES AND COMMUTATORS (THEORY AND PRACTICE). A COMPLETE TREATISE ON THE THEORY AND CONSTRUCTION OF DRUM WINDING, AND OF COMMUTATORS FOR CLOSED-COIL ARMATURES, TOGETHER WITH A FULL RESUME OF SOME OF THE PRINCIPAL POINTS INVOLVED IN THEIR DESIGN ; AND AN EXPOSITION OF ARMATURE REACTIONS AND SPARKING. F. MARTEN V^EYMOUTH. ENLARGED AND REVISED FROM A SERIES OF ARTICLES IN "THE ELECTRICIAN. LONDON : THE ELECTRICIAN " PRINTING & PUBLISHING COMPANY, LIMITED, I, 2, AND 3, SALISBURY COURT, FLEET STREET, E.G. I8 94 . [All Rights Reserved.} Of UJTI7BESIT T/W77 \A/ Engineering Library "77 Printed and Published !>> THK KLECTPaCIAN ' PRINTING ANI> PUBLISHING CO., LlMITKI) r 1, 2, and 3, Salisbury Court, Fleet Street, London, E.O. CONTENTS. PAGE INTRODUCTORY xi. CHAPTER I. THE GENERATION OF CURRENT AND POTENTIAL IN DRUM ARMATURE WINDING ... ... ... ... ... 1 Advantages of Drum over Gramme Winding Inactive Copper Lines of Force Generation of E.M.F. Direction of Current- Plane of Commutation Accumulation of E.M.F. Two Currents Augmenting each other Non-Augmentation of their Potentials Potential Difference between Adjacent Conductors Self-Excitation Distortion of the Field Torque Im- mobility of Armature Poles during Rotation Torque or Magnetic Drag on Coils Peripheral Creeping of Conductors Binding Wires and Projections for Driving. CHAPTER II. WIRE DRUM WINDING : SIEMENS ... ... ... 17 Difficulties with Drum End Winding Siemens' Wire Wrapping " Turns per Section" Potential Difference between Sections- Windings for Large Currents Merits and Demerits of Wire Wrapping Heating with Overflow of Main Current Short- Circuit Difficulty in Unwinding for Repairs Potential Difference between Overlying Wrappings at Armature Ends No Ventilation Suitability for Small Current and High Voltage. CHAPTER III. HEAVY WINDING : DIFFICULTIES AND PRELIMINARY CON- SIDERATIONS "Bars" instead of Wires Considerations Efficiency Economy in Copper and Material Compactness Floor Space- Ventilation Joints Ease of Construction Repairs Driving Centrifugal Force Balance Knife Edges Insufficient for Testing Balance Symmetry Foucault or Eddy Currents Cooling of Large and Small Bars Trailing Horns. A 25 v. CONTENTS. PAGE CHAPTEK IV. HEAVY WINDING: PREVENTION OF FOUCAULT CURRENTS ... 31 Two Principle Methods Avoidance by Removal of Cause Cause Remaining : but Effects Prevented Mather and Platt Widened Air Gap under Horns Siemens' Cable Conductors Twisted Copper Tape Cronipton's Method Swinburne's Method Ventilation Insulation and Heat. CHAPTER V. HEAVY WINDING: PLATE END CONNECTION. EDISON ... 39 Necessity for Special Means of End Connections with Rigid Con- ductor Bars Edison's Radial and Circular Bars Want of Symmetry Edison's Disc Connectors Potential Difference between Adjacent Discs Stamped Discs Bars Straight Joints Outside. CHAPTER VI. HEAVY WINDING : EVOLUTE END CONNECTIONS. CROMPTON AND SWINBURNE. ANDERSEN. HOPKINSON ... ... 43 Crompton and Swinburne Volute and Crank End Winding Variations Two Turns per Section " Westminster" Armature Wire and Copper Tape Wire Crank Rolled Copper Strip Connectors Extra Joints Potential Difference between Adjacent Volutes Alteneck and Hopkinson : Double Volutes Two Turns per Section Solid Bars Driving by Snugs on Bars Rolled Copper Strip Connectors Jointless Double Volute End Connector. CHAPTER VII. EVOLUTE WIRE WINDING: EICKEMEYER... ... ... 55 Eickemeyer : Double Volute Coils Wire Throughout Without Joint Many Turns per Section for High E.M.F. Wires in Parallel for Large Current Coils Formed on Mould Driving Pins Ease of Construction Two Layers of Conductors Potential Difference between Layers Air Insulation between Two Series of Volutes Interior or Exterior Connections to Commutator. CHAPTER VIII. HELICAL END WINDING : KAPP. CHORD WINDING : SWINBURNE ... ... ... ... ... ... 63 Kapp's Helical or Corkscrew Method Self-contained End Winding Strip Wire Cable Symmetry Potential Difference between Adjacent Connectors Stamped Plates Joints Outside Ventilation Swinburne's Chord Winding Wire Plate End CONTENTS. V. PAGE Connectors Potential Difference between Adjacent Plates Theory of Chord Winding Cross - Magnetisation Back- Induction General Theory of Armature and Field Inutility of Chord Winding to Obviate Cross-Induction Two Planes of Commutation. CHAPTER IX. EXTERIOR END WINDING : CROMPTON AND KYLE. PARSONS. FRITSCHE ... ... ... ... ... ... 77 Crompton and Kyle : Exterior Double Volute End Winding Collision with Magnet Coils to be Avoided Magnetic Circuit of Dynamo Parsons' Winding Hollow Shaft Oil or Water for Cooling Fritsche Winding. CHAPTER X. COMMUTATORS. INTRODUCTORY REMARKS... ... ... 85 General Considerations Conflicting Requirements AVearing and Burning Effect of Insulation on Diameter Size and Propor- tions Brush Contact Surface Elwell-Parker Motor-Generator Flats Grooving and Cutting Brushes Lubrication Carbonisation of Oil Metals for Segments Process of Con- struction Self-Contained when Complete. CHAPTER XI. COMMUTATORS. INSULATION ... ... ... ... 93 Varying Potential Difference between Segments Potential Difference between Segments and Sleeve Insulation Vulcanised Fibre Manufacture of Fibre Absorption of Oil and Moisture Specific Resistances Experiments with Fibre Mica Choice between Fibre and Mica Mica Less Affected by Heat and Moisture Account of Mica Its Characteristics Construction of Mica Cones .for Commutators. CHAPTER XII. COMMUTATORS. METHODS OF CONSTRUCTION ... ... 103 Classification of Designs Depth for Wear Shortness of Length Commutators of Crompton, Mordey, and Alioth and Co. Full Depth for Wear Clear Ends for Brush Contact Easton's Groove Angle of Cones Locking of Nuts Kennedy, " West- minster," Giilcher, and Kapp Commutators Economy in Length Undercut Ends Cones with Two Slopes Circular Arch Principle of Construction Bedding on Sleeve Prime Cost Centreing for Segments Double Bush for Large Com- mutators Air Insulation Inside Kapp. Paterson and Cooper, ' : Westminster," and Hopkinson Commutators Bedding on Sleeve at Ends Only Mica for Bedding Slewing of Segments Driving Methods of Tightening Nuts. VI. CONTENTS. PAGE CHAPTEK XIII. COMMUTATORS. CONNECTIONS WITH ARMATURE WINDING 117 Lugs Cast with Segment, or Separate Copper Strips Forked Outer End Folded Outer End Straight Strip Fitting Saw Cut at Each End Short Cast Lugs with Wire Winding Long Cast Lugs with Bar Winding Sloping Lugs Ventilation Long Cast Lugs, Lightened Out Economy Hopkinson Interior Bar Connection. CHAPTER XIV. SPARKING AT COMMUTATORS. ELEMENTARY THEORY OF ELECTRIC SPARKING ... ... ... ... ... 125 Sparking at Commutators Wasted Energy Electric Sparking Generally Considered Five Orders of Sparks Cursory Glance at Orders of Sparks Statical Disruptive Spark Surface Electricity Electrodes not Damaged Rupture of Intervening Bodies Lightning Voltaic Arc Circuit No Circuit with Static Discharge Prof. S. P. Thompson on Voltaic Arc Com- mencement with Self-induction Spark- Electrodes Consumed Intervening Bodies Destroyed by Heat Induction Dis- ruptive Sparks Magnetism Coil and Ampere's Law Primary and Secondary Coils Induced Current and Sparks in Secondary Circuit Effect Due to Magnetism Lenz's Law Illustrated with Armature Coil Magnetism and Secondary Coil High, Tension in Secondary of Fine Wire Induction Sparks, Disruptive Transformers Alternating Currents- High Tension Experiments by Siemens Bros, and Swinburne and Co. Sparks in Primary Self-induction. CHAPTER XV. SPARKING AT COMMUTATORS. SELF-INDUCTION AND ELE- MENTARY THEORY CONTINUED... ... ... ... 139 Self -Induction Illustrated Magnetic Induction Disruptive Spark: Continuance as Arc Lenz's Law Again " Electric Inertia " an Unsafe Term Absence of Momentum in Electricity Magneto-Electric Generation of High E.M.F. Fifth Order of Sparks High Normal Tension Continuous Disruptive Dis- charge Comparison with Arc Easy Divergence of Arc Ex- periments by Siemens Bros, with Long Arc Intense Proclivity of Disruptive Discharge for Straight Course High Tension and " Shock " Large Current and Heat Smelting by Electricity Back E.M.F. in Arc Minuteness of Time for Disruptive Spark Lightning Flash Flash at Opening of a Switch Compound Nature of Flash at Switch Deflagration Due to Current Destruction of Switch Contacts, Due mostly to Momentary Arc. CONTENTS. Vli. PAGE CHAPTER XVI. SPARKING AT COMMUTATORS. THE ELEMENTARY PLANES THROUGH COMMUTATOR AND ARMATURE ... ... 147 General Assumption of Armature Coils, Commutator, and Field- Varying Potential Difference between Adjacent Segments Points of Maximum and Minimum Potential Plane of Com- mutation Plane of Coil Dividing Commutator Six Orders of Critical Planes Three Planes Connected with Current : Three with Potential Plane of Commutation : in Armature Only : Controlled by Brushes : Concerned with Current Only Neutral or Non-Sparking Plane Plane of Requisite Reversal Plane of Maximum E.M.F. through Commutator Plane of Maximum E.M.F. through Armature Desirability of Small Angular Distance between Planes of Non-Sparking, and Maximum and Minimum E.M.F., through Commutator Lead to Brushes Apparent and True Lead Plane of Cessation of Force Com- mutation of E.M.F. Normal to Distortion of Field Ulti- mate and Self -Polarisation of Armature Plane of Cessation of Force Slightly Affected by Moving Brushes Conditional Identity of Plane of Maximum E.M.F. through Armature and Plane of Cessation of Force Coincidence of Three Planes through Armature Flow of Current Counter to E.M.F. Oscillation of Normally Fixed Planes. CHAPTER XVII. SPARKING AT COMMUTATORS. ELEMENTARY CONSIDERATION OF THE BRUSH ... ... ... ... ... 161 Sparking at the Brushes Self-induction of the Armature Coils Reversal of Polarity and Loss of Energy Short- Circuits under Brush Short-Circuit Currents Sparking at Brush similar to Flash at Opened Switch Segment and Brush both Burnt " Shunt " Flash Non-Sparking Conditions : Baulking of Main Current by Counter-flowing Short-Circuit Current Coil in Plane of Requisite Reversal. CHAPTER XVIII. SPARKING AT COMMUTATORS. THE SHORT-CIRCUITS AND CURRENTS ... ... ... ... ... ... 167 Two Short- Circuited Coils : Effect on each other Two Circuits with Common Conductor Confluence and Augmentation of Current Opposition and Assimilation of Currents Analogy to "Three-Wire System" Conditions at Brushes Short-Circuit Currents and Armature Main Currents Ohm's Law Normal Flow of Currents Effect of Currents on one another Ultimate Flow after Assimilation or Augmentation Diversion of Cur- rent, as result Conditions for " Shunt " Sparking. UFIVBRSIT7 Vlll. CONTENTS. PAGE CHAPTER XIX. SPARKING AT COMMUTATOKS. THE SHORT -CIRCUITS AND POTENTIALS ... ... ... ... ... ... 175 Potentials of Assimilated Currents With Differing Resistances, Different Voltages to Produce Similar Current Accumulation of E.M.F. of Generators in Series Effects with Resistances Exterior to Generators Effect with Interior Resistance of Generator only E.M.F. Spent Internally Effect of Potential of one Circuit on the other Circuit Dependent on Position of Resistances External Voltage of Generator Dependent on External Resistance Change of E.M.F. Cause Fluctuation of Current Potentials at Ends of Short - Circuited Coils Accumulation of Voltages of Armature Coils Dependent on Exterior Resistance Energy Lost in Attaining Reversal Requisite for Sparklessness. CHAPTER XX. SPARKING AT COMMUTATORS. EFFECTS OF MISPLACEMENT OF BRUSHES ... ... ... ... ... ... 183 Sparking Due to Misplacement of Brushes, or to Oscillation of Neutral Plane Positive Brush too far Back : Heavy Forward Sparking Positive Brush too far Forward : Light Back Spark- ing Negative Brush too far Back : Heavy Forward Sparking Negative Brush too far Forward : Light Back Sparking General Remarks Diversion of Main Current from or to Brush Points by Assimilation with Short- Circuit Currents Plane of Commutation with Varying Lead Causation of Back Sparking. CHAPTER XXI. SPARKING AT COMMUTATORS. NON- SPARKING WITH CARBON BRUSHES 195 Two Causes of Non-Sparking with Carbon Brushes Principle Cause : Resistance of Contact Care usual in Attachment of Carbon to Metal Short-Circuit Currents practically Eliminated Operation of Ohm's Law Different Paths for Current Flow with Resistances Changing with Rotation Resistance In- creasing at Forward Edge of Brush Commutation before Recession Minimum Current at Recession Heating of For- ward Edge Less Current : but Increasing Current Density up to Moment of Recession. CHAPTER XXII. SPARKING AT COMMUTATORS. CAUSES EXTERIOR TO MACHINE 203 Indirect Causes of Sparking Oscillation of Normally Fixed Critical Planes Position of Fixed Planes Dependent on Distortion of the Field Distortion Dependent on Ratio of Field Strength to Armature Self-Magnetisation Effects of Varying the Ratio CONTENTS. IX, PAGE Bending or Deflection of Planes External Causes of Sparking Gradually Formed Short-Circuit in Outer Circuit Outer Resistance Diminishing : Outer E.M.F. also Dimmish : All E.M.F. Spent Internally Increase of Current : Strengthening of Armature Self -Magnetisation Effect with Separately Excited Dynamo Effect with Shunt-Wound Dynamo Field Lost Sudden Short - Circuit Self-induction of Shunt Coils Hysteresis of Magnets Series-Wound Dynamo Opposite Effects According to Amount of External Resistance Effect Opposite to those with Shunt-Wound Dynamo Change of " Load " similar to Short-Circuit Lamps in Parallel Com- pound Winding. CHAPTER XXIII. SPARKING AT COMMUTATORS. ARMATURE REACTIONS, FIELD WEAK 215 Causes within the Machine Weakness of Field Back- and Cross- Induction Armature Reactions Armature Self -Polarity as Resultant and Components Forward - Induction Assisting Field Back-Induction Opposing Field Reactions Regarded Optionally as Resultant or Components Effect of Reactions on Horns of Pole-Pieces Self- Polarity of Drum as Compared with Gramme Advantage of Drum Winding Great Inclination Forward of Plane of Requisite Reversal in Weak Field Sparking with Brush Points in M' M' Plane Negative Lead ; Forward Induction ; and the Short-Circuit Currents Under Brush Inutility of Forward-Induction in a Dynamo - Forward- Induction with Positive Lead in a Motor Motor Armature Creating its Own Field Dynamo Armature Creating its Own Field Short-Circuit Currents in a Motor Armature Inutility of Forward-Induction in a Motor Sparking with a Motor Loss of Outside Voltage when Brushes are at Non-Sparking Points, with Weak Field in Dynamo. CHAPTER XXIV. SPARKING AT COMMUTATORS. ARMATURE REACTIONS. MAGNETIC FLOW 227 Armature Reactions as Components Magnetism as a Current " Free " Magnetism : Likened to Static Electricity Point of Failure in Similitude to Electricity Horseshoe Magnet and Field Magnet in Field Assisting or Opposing Magnet across the Field : Distortion of Magnetic Flow Distortion shown Graphically and Analytically as Components Back-, Forward-, and Cross -Inductions, represented Armature in Field Negative Lead and Forward-Induction Positive Lead and Back-Induction Density of Magnetic Flow Opposition and Confluence of Inductions Effect in Horns with Back- Induction Counteraction of Horns Effect in Horns with Forward-Induction Effect in Necks Non-Elimination of Magnetism Internal Induction Flow Converted into "Free" . X. . CONTENTS. PAGE Magnetism Differing Attraction of Pole-Pieces for Foreign Bodies of Iron or Steel Armature Self -Magnetisation become Free Waste Field Air Gaps Sayers' Winding Forward- Induction without Sparking " Commutator Coils " producing Short Circuit Current Counter to Main Current through Brush Point Armature Create its own Field Field Winding not necessary Accumulation of Currents Mutual Effects on one another Potentials of Commutator Coils Energy lost. CHAPTER XXV. SPARKING AT COMMUTATORS. ARMATURE REACTIONS. FIELD ASYMMETRICAL, ... ... ... ... 245 Asymmetry of the Field Example Possible with Double-ended Magnets Asymmetry Caused by Throttling Induction Pole- Pieces with Narrow Necks Confluence and Opposition of Induction Causes of Weakness of Fields Saturation -Dis- tortion of Field due to Cross-Induction Diverting Effect of Cross-Induction on Main-Induction Throttling of Cross-In- duction ; and Inequality of Diversion Either Side of Field Opposite Horns not Equally Counteracted Deflected Distortion of Field Sparking at One Brush Asymmetry of Free Mag- netism and Waste Field Throttling of Main as well as Cross- Induction Deflected Distortion of Field Sparking at One Brush Double-ended Magnets Thick Necks and Cross-In- duction Indented Necks, and Both Cross-Inductions Throttled Division into Oblique Inductions Fischer-Hinnen's Method of Ketarding Cross-Induction, and Lessening Lead. CHAPTER XXVI. SPARKING AT COMMUTATORS. ARMATURE DEFECTS ... 259 Mechanical Defects in Armature Winding Ever Changing Effects During Rotation Oscillation of Planes Asymmetrical Wind- ing Effects Greater Output from One Half of Winding than from Other Half Asymmetrical Self-Polarisation of Armature Coils Separately Generating Unequal Amounts of Short- Circuit Current Asymmetry Confined to End Winding Coils Unequal in Resistance : Short-Circuit Currents Unequal Oscillation of Planes of Requisite Reversal and Non-Sparking Defective Joints: Divisible under Four Heads Effects on' Short Circuit Currents Varying Opposition of Short-Circuit and Main Currents Sparking Availability of Carbon Brushes Various Causes of Sparking. CHAPTER XXVII. THE TAPER OF COMMUTATOR SEGMENTS 269 Accuracy of Fit Required for Commutator Segments Trotter's Gauge Specification of Taper of Segment Insulation : Its Effect on Diameter to be Reckoned Principle of Gauge Manner of Stating Instructions. INTRODUCTORY. THE first of these Articles (comprised within Chapter I. of this work) appeared in The Electrician about the time of the lapse of Siemens' Drum Armature Patent. Prior to that event Gramme arma- tures had been in very general use. But since then the Drum armature has become a formidable rival ; and though, for some purposes, the Gramme may still con- tinue well suited, yet it is undoubtedly the fact that, on account of its many advantages, the Drum armature has now driven the Gramme very largely from the field. The first chapter will thus be found to relate entirely to the theory of the Drum winding. An explanation, it is hoped with sufficient fulness, is there given of the generation of electromotive force and current within that form of winding ; and questions of magnetism connected therewith are also considered. Succeeding chapters are devoted to the description of various methods in which Drum winding has been carried out in practice, with special reference to what is termed the "end-winding." Subsequent chapters, again, touch upon the mechanical construction of Commutators ; and A 2 Xll. INTRO DUOTORY. finally, the book closes with some chapters on com- mutator sparking, with which has become necessarily involved the whole subject of what are known as " armature reactions." Objection may be taken that these various subjects are here treated without, or almost without, the use of mathematics. But I venture to apprehend that, in this case, the absence of mathematics is far from being un- justifiable. In the first place, it is not intended that this book should supplant any existing work, but that it should be a useful guide or introduction to those who may wish ultimately to proceed with the mathematical treatment of the subjects. It is hoped, also, that the non-mathe- matical reader will here find a sufficiently clear, correct, and succinct account of the " action " of a dynamo. It is on this word " action " that the whole question of mathematics rests : for my object is simply to render as easy of comprehension as possible the action of a dynamo, especially with a Drum armature, as well as with a Gramme. To this end anything more than an occasional simple mathematical illustration is not necessary. It is apprehended that the beginner will read these pages during the early period of his training, while he is studying his mathematics, and so may combine the two together at a later and more advanced stage. Inasmuch as frequent reference is made to the Gramme armature, there is added at the end of this introductory INTRODUCTORY. chapter, for simple comparison, a diagrammatic repre- sentation of this form of winding, similar to that of the Drum winding (Fig. i) in Chapter I. The upper brush is negative, and the direction of the current flow is indicated by small arrows. It will thus be observed that the current arriving by the upper brush splits right and left, and so flows in two streams, one in each half of the winding, till they unite again at the bottom, and proceed through the lower brush to the outer circuit. The direction of the circulation of current in each half being then noted, it will be seen that, according to Ampere's law, each half of the winding is exciting a north pole at the top and a south pole at the bottom, as indicated by the small n n and s s. Thin dotted lines represent the core of the armature. ut few volts. It will be necessary to provide a larger commutator ; for while the number of segments remains unaltered, these must be of a section sufficiently large to carry the now heavy current, and of a length sufficient to afford room for a suitable number of brushes to take it off. But to return once more to the former case of many turns per section, we may consider briefly some of the merits and demerits of this particular form of winding apart from its adaptability for heavy currents. As is well known, and fully explained in Chapter I., the current in its course through the armature winding pursues two paths from brush to brush ; in fact, as it might, supposing it were possible to remove the core, and pull the wire all out into one large circular loop with the brushes on the opposite ends of a diameter, when the current would be able to flow along both sides of the WIRE WINDING. 21 loop from one brush to the other. Now, with too great a density of current, the conductors are liable to heat. Let us consider this point. Take the case of two pipes conveying water, one, say, 4in. diameter bore and the other 2in., and let us imagine the same delivery through each. Now, as the sectional areas of the two bores or, in other words, of the fluid cylinders in each will vary with the square of their diameters, it follows that the velocity of the water in the small pipe will be 2 2 = 4 times the velocity in the large pipe. Confining ourselves to slow velocities (as with high velocities the analogy will not hold good, for hydraulic reasons), and imagining a long length of piping, we find that besides there being in the first place the necessity of four times the head or pressure to produce the higher velocity in the small pipe, there will be a still further increase of head necessary in the case of the small pipe, on account of the increased friction between the water and the internal skin of the pipe due to the higher pressure. Thus the point to be noted is, that in this small pipe, as compared with the large, we find there is a waste of energy incurred due to this friction. If this be carried to an extreme, and an attempt be made to still further increase the delivery, the small pipe may end by bursting. Now, returning to our electric conductors, we find this analogy holds good. If it is attempted to force more than a certain quantity of electricity per unit of time through a given size of conductor, there will be similar waste of energy ; only, in the case of the electric current, this will show itself by the rise of temperature of the conductor ; and this waste energy, in the form of heat, will be dissipated by radiation or convection. As the heating of the conductor will decrease its conductivity, there will likewise need to be a corresponding increase of pressure or potential. Similarly, also, if matters be carried to an extreme, and it be attempted to make the wire carry an undue amount of current, the 22 DKUM AKMATUEE WINDING. wire will simply melt, or even burst, with a sudden increase of current, owing to the inside of the wire melting before the outside, and thus expanding quicker. Now, an accident that is liable to happen to a dynamo is what is known as a " short-circuit." The current from the machine under ordinary circumstances has open to it a course only through an outer circuit, of lamps and so forth, offering resistance to its progress. If, by some mischance, however, such as a wire or piece of metal falling across the positive and negative terminals of the switchboard, connecting them elec- trically, a much easier way of getting from the one terminal to the other will be open to the current, instead of its having to go through all the circuit with the lamps ; in other words, the resistance of the outer circuit will be practically eliminated. There will be a rush of current which the armature will not be able to withstand. The armature winding will heat, and may get red hot, and perhaps even melt. The insulation is destroyed, and metallic connections thereby set up which are fatal to the proper action of the machine. The result of a bad short-circuit is, therefore, that the armature is rendered useless, though often only one or two or a few of the sections are burnt, the remainder being uninjured. Kecalling our attention now once more to the wire-wrapped drum armature, from which we may seem to have wandered, it will at once be obvious that with the overlay of the wrapping at the hemispherical ends, to renew a few burnt sections, especially if these should be among the innermost, the whole must be unwound, involving expense and trouble. This is thus one of the principal drawbacks of this form of drum-winding, though not altogether peculiar to it. Another drawback lies in the fact that it is not possible, with this form of end winding and so much crossing of the wires, to prevent the close proximity of wires of high and low potential. Hence especial care is necessary as to insulation. Again, the combined heat- WIRE WINDING. 23 ing of the wires at the ends where they lie in such a mass is DO!J so easy to prevent, or to mitigate by ventilation, as when arranged differently. It has its merits, however. Each section of the winding, of howsoever many turns, is whole throughout its length, without joints, which involve labour and expense to make, and form possible sources of resistance. It is in some respects easy of construction, dealing only with flexible wire. The fact also of its allowing of many turns per section as compared with most other windings, gives it a distinct advantage for obtaining high volts out of a small machine without the necessity of an inconveniently high speed when a small current only is required. This point may indeed, perhaps, be considered as its most valuable feature. CHAPTER III. HEAVY WINDING: DIFFICULTIES AND PRE- LIMINARY CONSIDERATIONS. WE may now, however, proceed to the consideration of arma- tures wound not only for high volts, but also for a heavy cur- rent. The chief difference between these and those we have discussed is that the conductors must be of a much larger section than that of mere wires, and will, in fact, become " bars " rather than wires. Before going on to describe any particular heavy current winding, however, it may be advan- tageous, perhaps, first to consider some of the points that have to be borne in mind when getting out the design of such a winding. These naturally fall under the heads of efficiency, economy, and practicality. The question of efficiency, how- ever, in this connection, is mostly disposed of in the funda- mental calculations of the machine. Granting, then, that the sections of all the conductors are of sufficient size to carry the intended current without undue heating, it is a matter of contrivance so to arrange these on the armature that while the greatest economy in labour and material is aimed at, efficiency shall not be sacrificed. It thus becomes an object in designing an end winding, while retaining the necessary cross section, to aim, for economy's sake, at a minimum total length of copper. Compactness is also required, so that the 26 DRUM ARMATURE WINDING. winding may project the smallest amount possible beyond the ends of the core. As these parts of the winding generate no current, there is no object in their enlargement ; while com- pactness assists not only economy in the copper itself, but also, by keeping down the total length of the armature, the total length of the machine as a whole is kept down, together with its weight, first cost, and floor space, minimum floor space being frequently a desideratum, especially on board ship. But while aiming at compactness, ventilation must not be for- gotten, especially in the case of large machines, though there are makers who do not attach the importance to this point that others, probably the majority, attach to it. Again, it is well to have as few joints as possible in the coils; as these, depending on the human factor for their perfection, may be faulty, and so cause resistance. The extra labour and expense incurred in [making them must, moreover, be remembered. An armature should not be too complicated, so that its con- struction may be comparatively easy and straightforward ; and all joints should be accessible. Labour is thus economised ; besides, by avoiding work that is at all " fidgety," dependence on a few special men who may acquire the particular aptitude necessary, and whose services may be lost in a strike or other- wise, is avoided. With this last desideratum is in some degree involved another point of importance, which is, that parts burnt or otherwise damaged may either be removed and replaced with facility, or else that the whole winding should be capable of being easily dismounted and put together again for the same purpose. The conductors, as explained in Chap. I. (pp. 15, 16), require to be well held on by steel wire wound round in bands outside, circumferential slipping being still further prevented by projections from the core and end plates. For it will be borne in mind, that by virtue of the work done in driving the armature, the parallel conductor bars are subjected to a magnetic drag or torque tending to hold them HEAVY WINDING. 27 back from revolving with the core and spindle ; and this drag is no light matter : hence the necessity of fixing the coils well. To this magnetic drag is added the centrifugal force tending to make the coils fly off altogether. There are, however, still some two or three other points that require attention. Of these, one is the question of a true balance. It is necessary to put on the winding and form up the ends with such symmetry that the centre of gravity of the whole armature when complete shall be in the axis of the spindle, and not outside. Now, in ordinary practice, the armature, when finished, is tested for balance by being rolled with its spindle at each end resting on two horizontal " knife- edges." If the centre of gravity of the whole be in the axis, it will rest hi any position ; but if not in the axis, the armature will then roll, oscillating backwards and forwards till it rests with the heavy side downwards, when extra weight must be soldered or otherwise be attached to the light side till a balance be attained. But it has to be noted that this is not really a true test. It is a question whether or not armatures are sometimes made having the centres of gravity of their two ends, taken separately, not in the axis, though equi-distant on opposite sides of it. A fault of this nature would not show on the knife-edges. But when revolving rapidly, there would be a tendency in an armature thus faulty for its axis to gyrate round the true axis of revolution in two cones, one at each end, having their apices united at a point within the true axis somewhere between the two misplaced centres of gravity. Hence a greater or less tendency to vibrate will still exist, though the armature might show a perfect balance on the knife-edges. This kind of error might, perhaps, be detected by mounting the armature within a magnetic field, on bearings supported on flexible standards, or, better still, on bearings slung from adjustable springs, and then, with brushes lightly touching the commutators, revolve it as a motor. If the 28 DRUM ARMATURE WINDING. balance be true, with the centre of gravity of each end within the axis, the armature, when rotating at a tolerable speed, would evince a tendency to maintain a constant and steady axis in any one position, like a gyroscope. But if the balance be out of truth in the particular manner under discussion, a decided desire to " wobble " would show itself. Another reason, however, for being careful as to symmetry, is to secure the perfect roundness of the exterior circumference of the completed winding, with its centre within the shaft axis. The clearance between the armature and pole-pieces may thus be kept to a minimum. Further, by attaining exact similarity with all the coils, in length, section, shape, and position, their resistance and self-induction will also be similar, tending to a steady current and an absence of sparking. A remaining, and very important point, however, that arises, especially in connection with heavy-current windings, is the liability of the conductor bars to heat by reason of "Foucault" or " eddy " currents generated within them in- dividually, apart from the main current. These we may ex- plain : In some kinds of dynamos other than those with drum or Gramme armature such, for instance, as those used for alternating currents the coils, instead of being revolved in a field, are translated across a field edgeways. In other words, the coil is so placed that its plane is perpendicular to the lines of force of the field ; being still kept in this plane, it is moved across the lines of force, and so cuts them. A current is thus set up in the coil. Now, if instead of a flat coil, a flat metal plate were used, and were made to cut through the field edge- ways in a similar manner, a current would be caused to circu- late in the plate in a plane perpendicular to the lines of force, this, indeed, being much the principle of Faraday's first disc dynamo. If the plate were turned so that its plane were parallel with the lines of magnetic induction, and then moved through them, no current, comparatively speaking, would be HEAVY WINDING. 29 generated within it. This point is important. Now if, again, instead of the plate, a single metal bar be moved sideways across the field in a plane normal to the lines of induction, a current will arise within the bar; and this current will circulate within the bar in planes perpendicular to the lines of force, running along one of the sides parallel with these lines and returning by the other. Thus it is obvious that as a current will produce heat, if the experiment with either the coil, the plate, or the bar, be carried out to any great extent, and they be moved rapidly and continuously through a sufficiently strong field, they may be made red hot ; and the fact remains that if a single insulated bar be laid along the periphery of an armature parallel with its axis of rotation, or held in a frame, and then revolved in an ordinary magnetic field, such as used for drum or Gramme dynamos, it will get hot from these internal currents alone. But in dealing with large " bars," however, there may also be borne in mind their capability of cooling as compared with wire, or bars of small section. It will be noted that whereas the transverse sectional area of a bar increases with the square of its diameter if round, or as the square of the side if of square section, the circumference or outer surface in- creases only in proportion to its diameter or thickness. Now, capability of cooling, whether by radiation or convection, varies with the surface. Hence, a bar, say six times the thickness of a small bar or wire of round or square section, while it will have 6 2 = 36 times the sectional area of the smaller, and so may carry about 36 times the current, has only six times the cooling surface. Hence, large bars as compared with small ones, besides being heated by the main current and by eddy currents, are still further handicapped, so to speak, by their greater difficulty in cooling. The eddy currents in wires, it may be mentioned, are so trifling as to be negligible. In ordinary drum or Gramme- wound dynamos, where the field 30 DRUM ARMATURE WINDING. is bored concentric with the axis of the armature, these Foucault currents arise principally, if not entirely, when the bars pass under the trailing horns of the pole-pieces, where the induction lines are particularly dense. By " trailing " horn is meant the last horn of a pole-piece which the bars leave or recede from as they revolve. The prevention of these internal eddy currents will form part of the subject of our next chapter. CHAPTER IV. HEAVY WINDING : PREVENTION OF FOUCAULT CURRENTS, AND VENTILATION. THE methods for the prevention of Foucault currents may be divided under two heads. Under the first, the difficulty is met by removing the principal cause of the evil : under the- second, the cause remains, but its effects are prevented from occurring by some counter-arrangement. The plan adopted by Messrs. Mather and Platt comes under the first head. They avoid the difficulty by making the air space between the armature and the pole-pieces greater as it nears the horns either way, as shown in Fig. 8. Thus the principal cause of the heating is removed, inasmuch as the magnetic induction does not get so intense at the horns as it is wont to do when the air space is of even thickness. But it is under the second head that we may look for the most variety. The eddy currents may be prevented by so making or arranging the bars that a current cannot circulate within them. One method, instead of making the bar of one solid piece, is to compound it of several insulated wires or strips, in such manner that there shall be no internal circuit open to the current. Thus, Messrs. Siemens Brothers make their conductor bars of stranded copper wire cable, each wire separately insulated by varnish, and the whole brought into- .32 DRUM ARMATURE WINDING. a rectangular section by hydraulic pressure, or by drawing through a die, or otherwise. As the Foucault currents will only circulate in an unbroken circuit lying in a plane normal to the lines of force, as already explained, it will be seen that no such circuit is open in the cable arrangement : conse- quently, the currents are not set up. Another method, somewhat similar, is to make the bar of insulated wires laid parallel, and soldered together at the ends so as to form a compound bar of rectangular section, to give the bar a half twist in the middle, and then to press or FIG. 8. hammer the twisted portion in an iron mould, so as to bring it to the same section as, and alignment with, the untwisted portions of the length. Yet another method is to make the bar of insulated copper strips or tape laid edgeways on the core in radial planes, and soldered together at the ends. The strips, thus laid, being in planes, for the most part approximately parallel to the lines of force they cut, will not, as we have already pointed out, be individually appreciably liable to eddy currents. But as they are in metallic connection at the ends, an internal circuit is open along the side strips and across both ends, which must be broken. Hence, this kind of bar also needs a half twist in PREVENTION OF FOUCAULT CURRENTS. 33 the middle, and to be hammered in a mould, like the last. By means of the half twist, the current coursing along one side of the bar in each separate wire or strip is at the twist conducted to the other side, where it meets an opposing current, and so both are neutralised. It will, of course, be observed with regard to the strips, that if these be laid flat on Fm. 9. FIG. 10. FIG. 11. FIG. 12. the periphery of the drum, eddy currents could set up in each one separately. Further methods, still similar in principle, are some patented by Mr. E. E. Crompton. These are illustrated, Figs. 9 to 12. The conductor bar here is simply made double ; but at the middle of its length each half is so bent that it con- tinues on the centre line of, and in alignment with, the other 34 DRUM AEMATURE WINDING. half. A groove is turned in the core to receive the half loop. (Fig. 9.) As will be observed, the circulation of a current within the double bar is stopped by the tendencies in each half being opposed at the middle crossing, similarly as in those already described. Foucault currents may, however, be stopped by another method, included in one of Mr. James Swinburne's patents, by which any twist in compound bars is rendered unnecessary. This applies in cases where it is possible to connect up the component parts of two bars of a coil, separately, and in such a manner that the tendency to these currents in each bar shall oppose that in the other. This is achieved in the manner indicated diagrammatically in Fig. 13. The pulley end of the armature is here shown, and one coil, each bar of which is composed of four strips laid edgeways. The strips of the one bar must then be connected to those in the other bar, separately, in the manner represented. The coil is, in fact, split into so many parallel planes. To understand this, we may imagine the coil to be revolv- ing in the field in the direction indicated by the curved arrow. The upper pole-piece is north, and the lower south. The magnetic lines of force will be thus running from N to S, and will be most dense at the trailing horns, a a. As rotation takes place it will be seen that both bars are approaching dense portions of the field, and the lines of force are running through both bars in the same direction that is, toward S. Hence, as viewed from some point in the same plane as the coil, on one side, but outside the armature, the eddy current would circulate in each bar in the same direction ; or, as seen from S, in the same direction as the hands of a watch. Thus, at the sides w and x of the two bars, the current would approach; while at the sides y and z it would recede, as indicated by the small arrows. The opposition of the two PREVENTION OF FOUCAULT CURRENTS. 35 tendencies is at once obvious. The union of the strips in each bar at the commutator is, of course, of no consequence. The explanation can also be put in terms somewhat as follows : Whereas the volts of w z may be greater or less than y x, the sum of the volts of y z will about equal the sum of the volts of w .y. Hence no current will flow. In all cases, it may be mentioned, the bars, whether solid or compound, may be wound with cotton or silk tape and var- nish for insulation. Solid bars are sometimes left bare, in- sulated from one another by air gaps, and from the core by Willesden or Manilla paper, or other material, and varnish. They will, of course, be more liable to damage when left un- covered ; but with compound bars the tape winding is, for the most part, necessary to maintain their shape. The varnish used is commonly shellac, though some makers use a speciality. The heating of the bars should be still further obviated by efficient ventilation, a point we have already mentioned. The cores of large machines are usually made hollow. When revolving, the long lugs of the commutator, if there D2 36 DRUM ARMATURE WINDING. are any, act as centrifugal fan blades, and draw air through the hollow between the interior of the core and the spindle, and so assist to keep down the temperature. Some makers leave gaps in the core along its length, so that air from the interior may fly outwards, and help to keep cool, not only the core, but also the conductor bars on the periphery, and the pole-pieces. The bars will also draw air round after them, and so ventilate themselves. One of the advantages of the Hopkinson dynamo (Fig. 8) is thus here illustrated, since, owing to the fact that the horns stand away from the armature, air is more easily drawn down between it. and the pole-pieces, and thus can be more effective in keeping the bars cool than when throttled and wire-drawn, as it were,, by the closeness of the horns to the armature. The whole question of ventilation is not one to be passed over as incon- siderable. A phenomenon showing the effect of thorough ventilation may be observed when a dynamo stops after a run. The end winding, owing to its complete exposure and revolving in a thorough draught, may feel cool to the hand at first ; but presently it will become warm, owing to the heat from the interior portions of the winding and armature creep- ing out. This shows at once how great a difference ventila- tion makes. It may be remarked that not only does heat tend to generate in the conductors, but also in the iron core and the pole-pieces, especially in the trailing horns of the latter. Hence, when it is further borne in mind that a high temperature reduces the conductivity of the copper, the desir- ability of good ventilation becomes still more obvious. In fact, other things being equal, a greater output is obtainable from a well-ventilated machine than from one not ventilated. When a machine is run very hot, energy is wasted in the dissipation of the heat, as already pointed out in an earlier passage. Some makers supply auxiliary fans, or air pro- pellers, especially for the purpose of creating a draught VENTILATION. 37 through a machine as it runs. But, on the other hand, though thorough ventilation may keep the bars cool, there is yet, perhaps, some degree of falsity in the theory of this method of procedure. Heat is abstracted, and so energy lost, just as when the bars are allowed to heat though it may be not so much owing to the lesser resistance of the cool bars beside the loss of power involved in driving a fan when one is used. Only by good ventilation the heat is drawn off more quickly, and the bars are kept cool, and at their normal conductivity. Hence, as already intimated, the size and therefore the first cost of a well-ventilated machine for a given output should be less than for one not ventilated. In some machines ventilation is further assisted by the magnets being formed of bars, with interstices between them, through which air may pass in and out of the field. A practical limit, how- ever, to heating is the ability of the various materials used for insulation to endure a high temperature without perishing or losing their insulating qualities. To this limit no doubt machines are sometimes run. CHAPTER V. HEAVY WINDING. PLATE END CONNECTION. EDISON. WE may now give our attention to some of the different methods in which heavy-current windings have been, and are, constructed, having special regard to the arrangement of the cross connections at the ends of the armature. It will be noted that a bar being the reverse of flexible, it can- not be dealt with as a mere wire. To have to bend it would be a matter of considerable trouble. Hence special means have to be adopted at the drum ends. These consist principally, though not in all cases, of separate lengths of metal. These are used to form a connection between the ends of two opposing bars forming the two sides of a coil, and are united thereto by riveting, screwing, or soldering the latter gene- rally together with either of the two former. As we have already pointed out, in armatures for heavy currents there are generally only one, or, at the most, but two turns per section. If high volts are required, the machine must be made larger, or the field stronger, or the speed increased, or all three. Matters are thus much simplified. It is, of course, not mechanically impossible to have more turns per section. But the extra complications involved, combined with many other disadvantages, render the idea in ordinary cases inadmissible. Among the earliest of these methods brought out is one patented by Edison. This is illustrated in Fig. 14, which 40 DRUM AEMATUEE WINDING. shows an end view of an armature. The rectangular black dots a a are the parallel conductor bar ends. Each of these is let into and jointed to the periphery of a flat radial insulated metal plate, as shown. The radial plates of two bar ends desired to be connected up, such as c and d, are then united by a circular bar, as shown, jointed to each, but insu- lated from the other bars and plates. An electrical connection is thus carried round from one side to the other. It will be understood, in accordance with some of our preliminary remarks, that this sketch merely represents the principles of mechanical construction involved, and does not necessarily represent any one actual design. It is probable that the bars in Edison's early machines were connected up in the manner, though not in the order, here shown. The parallel conductors here are bare, and, it will be observed, are a long way apart. This method is practicable indeed for a winding of a few sections only. Though each end of the armature is thus con- nected up, yet at the commutator end, which is here given, alternate radial plates are projected further inwards than the remainder, as shown in solid black at b b. These projections PLATE END CONNECTORS. 41 are each united to a commutator segment. Besides the draw- back already intimated, this end winding has the further fault of not being symmetrical. Hence, a perfect balance and equality of resistance in the coils become often impossible. Some new arrangement thus becomes desirable. In Figs. 15 and 16 we find the method adopted by Edison of placing insulated metal discs a a at each end of the core, and of the same number at each end as there are segments in the commutator, and of the same outside diameter as the core. A few of the parallel bars only FIG. 15. are shown. The two bars of a coil would thus at the pulley end be connected to the approximately opposite edges of the same insulated disc, while at the commutator end they would be jointed to separate discs. Fig. 16 shows one of these discs. A hole through the middle serves for the passage of the spindle and for ventilation, and a tongue b shown across it, cut through at one end, is bent outwards parallel with the spindle for connection with a commutator segment. The four smaller holes c c are for the passage of insulated screws running parallel with the spindle by 42 DRUM ARMATURE WINDING. Which the whole set of discs at one end are bolted to the end plate of the core. This arrangement has the advantage of being compact, and has all the joints on the outside and accessible. Hence any burnt or damaged bars can easily be renewed singly without disturbing the remainder. By making the discs rather stout in proportion to the current they have to carry, their resistance can be kept low, and the tendency to heat obviated, rendering their ventilation not so necessary. But they are liable to the disadvantage of having a maximum FIG. 16. difference of potential between any two that are adjacent; and will thus require more care as to their insulation from each other. A drawback, moreover, to using round discs is that these have to be stamped or cut out from sheet metal, involving waste of metal, besides extra cost in labour and use of machinery. It is a point as to whether or not this cost is counterbalanced by subsequent facility of construction. It will be noted that the bars are straight, and have no bends ; but in both designs, as shown hi Figs. 14 and 15, it will be observed that these are solid, and are liable to heat with Foucault currents. CHAPTER VI. HEAVY WINDING. EVOLUTE END CONNECTIONS. CROMPTON AND SWINBURNE. ANDERSEN. HOPKINSON. THE next example we may take is Messrs. Crompton and Swinburne's evolute end winding. This, as illustrated in Figs. 17 to 22, will be seen to differ entirely from Edison's. Fig. 17 represents an end view of the armature, FIG. 17. Crompton- Swinburne Winding. End View of Armature. Fig. 18 a longitudinal section, and Fig. 19 an outside elevation, all diagrammatic, and with a very open winding for the sake of clearness. It will be noted that alternate parallel bars run the full length of the armature, and are 44 DRUM ARMATURE WINDING. united to the commutator lugs at one end. The remaining bars are short, at least as to their straight portions, and we will for convenience call them so. A "long" bar and a FIG. 18. Crompton- Swinburne Winding. Longitudinal Section. " short " one opposite thus form the two sides of a coil. In Fig. 18 it will be seen that the short bars are cranked inwards towards the shaft, as shown at a a. At b b are sections FIG. 19. Crompton-Swinburne Winding. Outside Elevation. through the evolute connections formed of thin pliable copper strips, indicated more clearly in the end view, Fig. 17. As may be seen, each of these, jointed at its interior end EVOLUTE END CONNECTORS. 45 to the crank of a short bar, is carried round in an evolute path till it reaches the desired long bar on the approximately opposite side, and there is jointed to it. It will be noted how the evolute connectors lie neatly within each other, though in practice they fit closely, separated only by mica or other insulation. In the arrangement, however, as here shown, the cranked conductors, if burnt, cannot be removed without dismounting the whole winding, or a great part of it. Hence the modification shown (Fig. 20), where the crank is separately jointed to the turned-up end of the " short " bar, as indicated at/. By unsoldering these joints/, or the joints g between the "long" bars and the evolute connectors, any single FIG. 20. Crompton-Swiuburne Winding. parallel bar can be removed. Further, by withdrawing the spindle (which can be done if the core is carried on a spider, or otherwise self-contained apart from the spindle), the loose crank piece can be drawn in radially, its joint with the interior end of its connector unmade, when both can be removed singly. Thus any one, or a few sections, can be replaced without dismounting the remainder. The total number of joints is, however, increased. It will be noted that these bars are here all solid, and when single can only be used for small currents. For large currents the bars are made double, as illustrated, Figs. 9 to 12; or 46 DRUM ARMATURE WINDING. else are compounded of twisted wires. In Fig. 21 is shown a modification to gain more room for the evolute connectors, the long bars being slightly cranked outwards. FIG. 21. Croinpton-Swinburne Winding. Thus far we have dealt with but a single turn per section. In Fig. 22 is shown the arrangement for two turns per FIG. 22. Crompton-Swinburne Winding. section. It will be seen that there are two parallel series of evolutes ; also, the cranks are alternately long and short to suit. In this case the connectors may be narrower and EVOLUTE END CONNECTOKS. 47 thicker than in the former arrangement ; thus in the total mass there will be more copper and less insulation than when the curved plates are thin ; and so space is economised. The spindle within the core is either of triangular or square section, with slightly rounded angles. The core is carried tight on the angles, its interior bore being grooved to fit these, and ventilation is thus allowed for along the flats. Sometimes a spider is used to carry the core, instead of its being built on the shaft direct. CL. FIG. 23. Andersen Winding. Longitudinal Section through Armature. Further developments of this form of evolute end winding are to be found in the " Westminster " dynamos of Messrs. Latimer Clark, Muirhead and Co. This firm, under the supervision of their electrical manager, Mr. F. V. Andersen, have employed conductor bars built up of either wire or tape, and sometimes both kinds on one armature. Fig. 23 shows a longitudinal section through an armature of this latter description. The long bars a a are of copper strips laid edgeways, and each strip insulated with varnish. The short bars b b are of wire laid parallel, each wire insulated with 48 DKUM ARMATURE WINDING. shellac varnish, and the whole group cranked at both ends. An end thus cranked is given to a larger scale in Figs. 24 and 25. The cranked end is splayed out, so that the wires embrace the inner end of an evolute strip c ; and are the more carefully spread over the end of the strip, that the soldered joint may be as large as possible, and so offer a minimum resistance. A transverse section through the conductor bars on the periphery of the drum is given (Fig. 26), showing their compound formation alternately of copper strip and wire. Each bar is insulated with varnished FIGS. 24, 25. Andersen Winding. Cranked Ends. tape. The layers a a are of Willesden or Manilla paper, varnished, and b is the usual exterior band of steel wire. The evolutes, duly insulated from each other, run from the inner cranks outwards to the long copper strip bars opposite, as in the case of the Crompton- Swinburne winding, shown in Fig. 17. The conductor bars are here jointed at both ends to other metal, and the several wires or strips in each are consequently in metallic contact at each end. They need to have a half-twist given them in the middle, in the manner already referred to when discussing the subject of E VOLUTE END CONNECTORS, Foucault currents. In Fig. 23, h h are fan blades for drawing through the core by airways k k, of which there are three. In subsequent machines, however, these blades have been omitted, the suction caused by the commutator lugs being FIG. 26. Andersen Winding. Transverse Section through the Conductor Bars on the Periphery of the Drum. considered sufficient. The winding is held from slipping by a crown of teeth m m on each end plate, between which the cranks lie. A burnt section, however, cannot be taken out without dismounting at least half of the winding. IOI I I FIG. 27. Andersen Winding. Cranks. This firm has made machines^with the conductors formed of copper tape only. As these are necessarily laid edgeways, and will not consequently easily bend, the cranks have to be formed of pieces soldered and rivetted together, in the manner shown in Figs. 27 and 28, the latter being a sectional plan 50 DRUM ARMATURE WINDING. on a b in the former to twice the scale. For the greater flexibility of the evolutes c these are here made of two thin strips of copper, instead of one, as is shown clearly in Fig. 28. Although this is of somewhat more simple con- struction than the wire -made cranked bars, inasmuch as these latter have to be carefully formed up in a mould, yet two extra joints are introduced. It will be observed that these evolute windings so far represented have one common advantage. They are made entirely of rolled copper in one form or another. Hence^ all desired lengths need but to be cut off, with a minimum of waste, both in material, labour, and use of machinery. FIG. 28. Andersen Winding. Sectional Plan on a b of Fig. 27. On the other hand, comparatively speaking, the subsequent, construction of the end winding is not exactly simple. In one method of procedure, the short bars have first to be made up separately, with cranked ends, and with the connectors, as yet straight, duly attached to each crank, and lying in the same plane with it. These, thus far individually complete, are then laid in position on the core, and temporarily bound on, with the connectors pro- jecting radially all round. By roping and so forth, all the connectors at one end are now forced round in a com- bined mass, each one naturally assuming an evolute curve, until the outer end of each reaches the opposite side of the core end to that from whence it started, as shown in Fig. 16. Being held thus, and the connectors at the other end of the armature having been treated similarly, the long bars are finally added, and severally jointed up to their respective EVOLUTE END CONNECTORS. 51 connectors. Hence, by the magnitude of the operation as a whole, it will be seen that the first-named advantage in the use of rolled copper is in some measure lost. One of the principal points, however, in this winding, as compared with Edison's discs, is, that there is a minimum electric pressure between the evolutes. The evolute end windings we have thus far discussed, it- may now be noted, have the peculiarity that each evolute from beginning to end is approximately half a circle. In ^A. FIG. 29. Hopkinson Winding. Longitudinal Section through an Armature. another class of evolute winding, however, each evolute is approximately only a quarter circle, and the crank system is absent. This design was first brought out by Herr Hefner von Alteneck, and is that adopted by Drs. J. and E. Hop- kinson in the manner represented in Figs. 29 to 32. Fig. 29 is a longitudinal section through an armature wound with one turn per section. Fig. 30 is an end view, but showing only a portion of the winding for the sake of clearness. The bars, it will be noted, are solid, the heating being obviated in the manner already described, by enlarging the air space under E2 52 DRUM ARMATURE WINDING. the horns of the pole-pieces (Fig. 8). The parallel conductors in this case also are short and long. But instead of the short ones being cranked at their ends, they are jointed to evolute strips as well as the long bars. There are thus two series of evolute strips side by side, as shown at a and b in the illus- trations. The evolutes in the one, however, run round in the opposite direction to those in the other, as shown in Fig. 30, and only cover an angle of approximately 90 degrees, in- stead of 180 degrees. On each commutator segment a bar c is screwed, which projects within the end winding in a direction parallel with the shaft. To this the interior end of FIG, 30. Hopkinson Winding. End View of Armature. one connector in each series is screwed or otherwise jointed, thus connecting a long bar on the one side to a short one opposite, as, for instance, d and e, or / and g, as shown in Fig. 30. Figs. 31 and 32 show this arrangement duplicated for a winding of two turns per section, when there are four series of evolutes at each end. The driving of the winding is effected by means of snugs formed in some or all of the bars themselves, which fit into recesses in the peripheries of the end plates and a middle disc, as shown at h h in Figs. 29 and 31. At the pulley end of the armature, there being no commutator bar for the strips to EVOLUTE END CONNECTORS. 53 be fastened to, an annular block of insulating material k (Fig. 29) is run on the shaft, and on this bars i i, parallel with the shaft, are screwed for the purpose. It will be noted that with this method of two or four series of evolutes, all the parallel bars are straight, without bends, FIG. 31. Hopkinson Winding. Two Turns per Section. and their joints being all external and accessible any can be removed separately. This latter advantage, however, does not FIG. 32. Hopkinson Winding. Two Turns per Section. appear to apply to the evolutes, should any of these require renewal. A minimum pressure exists between adjacent evolutes in any one series, as with the method of Messrs. Crompton and Swinburne. Likewise, also, the winding is DKUM AEMATURE WINDING. symmetrical, tending to a good balance, and the separate sections are all the same length round, and consequently of the same resistance. This winding is also constructed of rolled copper strips. Instead of making these cross connectors in three pieces that is, of two evolute strips united at their inner ends to one bar, as at c or i, Fig. 29 a simpler plan now in vogue is to FIG. 33. FIG. 34. make them each in one piece. This is illustrated above. A single strip of copper is first folded as shown in Fig. 33. One member b is then bent over into the dotted position ft', so that the whole appears in plan as represented in Fig 34. The two parts a and b will thus form the evolutes as depicted in Fig. 35 ; while the position c becomes radial. CHAPTER VII. EVOLUTE WIRE-WINDING: EICKEMEYER. WE now come to another winding, the end connections of ivhich are designed on the principle of a double series of evolutes, running in opposite directions, similarly to the last described. This is Eickemeyer's, of New York. Although like in principle to the Hefner von Alteneck method, it is in other respects altogether different. Each section of coil is composed of wires laid together, and contains no joint in it from one end at one commutator lug to the other end at the next lug. Each section, moreover, is entirely self-contained, and is formed to the right shape and curvature on a mould, or in part on a mould, before being put on to the armature. Thus the coils on any armature are exactly similar, and con- sequently interchangeable. Here, as with the Siemens' wire winding, a high-pressure small current can be obtained by making each section of one wire carried round several times ; or the wires can be united in parallel, each section thus con- sisting of a group of wires carried round once. Or, again, a section composed in the aggregate of many turns of wire may be made up of a group of a few wires in parallel carried a few times round in series. Figs. 36 to 39 are views of an armature fitted with a simple winding of two turns per section. Fig. 36 is an elevation Ob DRUM ARMATURE WINDING. Fig. 37 is an end view with the commutator removed, leaving a section on line p q in Fig. 36. Fig. 38 is a plan of one coil, and Fig. 39 an isometric perspective view of the same. The portions lettered b b in Figs. 38 and 39 correspond to the outer parallel bars that lie on the periphery of the core on opposite sides of the armature. The parts c c (Fig. 38) lie across the ends, and correspond to the connectors. It will be observed in Fig. 39 that the downward angles d d are arranged to FIG. 36. Eickemeyer Winding. Elevation of Armature. approach the shaft ; while the swelling shoulders e c c e on either side will form the evolutes right and left, as shown in Fig. 37. As the current here is small, and the sections not. numerous, the commutator is also small as compared with the armature. Hence, the connections / to the commutator are led off from one of the interior angles , is longer than the other, thus, in fact, forming our "long " and " short " bars. This allows room for the two series of evolutes at each end of the armature ; also, when putting the coils on the core, the small side of one coil can easily be passed within the large sides of other coils, and so allow of their being got into position. In Figs. 40 and 41 an arrangement is shown of many turns per section for a small current of high voltage. Two coils are FIG. 37. Eickeineyer Winding. End View of Armature with Commutator removed. here represented, one of them being dotted in Fig. 40, but both shown in full in Fig. 41. It will be seen here clearly how the small side of the one fits within the large side of the other, leaving the clearance space a a between. The wires in the parallel bars are laid 4x2; while in the convolute portions they are all eight abreast, lying in curved planes parallel with the shaft. The "short" bars, it will be observed, are here intended to form a complete layer by themselves on the core DRUM ARMATURE WINDING. mm, while the " long " bars are arranged outside. The two sides of a coil thus come exactly opposite, instead of only nearly so. As the two layers will be exposed to a maximum FIG. 38. Eickemeyer Winding. Plan of a Single Coil. FIG. 39. Eickemeyer Winding. Isometric Perspective View of a Single Coil. difference of potential between them, they need to be well insulated from each other. This insulation, and the taping round the bars, are omitted in the sketches for the sake of EVOLUTE WIKE WINDING. 59 -clearness. In Fig. 41 the section through the bars of one coil is shown in solid black, b b, while through the other coil the wire sections are left clear circles, as shown c c. The con- nection to the commutator is led off from the middle at / (Fig. 40). In Fig. 42 this same winding is shown, but with the wires in each coil all united in parallel for a large current. As the commutator will now need to be larger it will be more con- venient to lead off the connections to it from the outside of FIG. 40. Eickemeyer Winding. Several Turns in Series per Section. Side View of Two Coils. FIG. 41. Eickemeyer Winding. Several Turns iu Series per Section. End View of Two Coils. the coils, as shown at g, rather than from the middle. This view, being a longitudinal section through the armature, also gives sections through the two series of evolutes at either end, showing clearly their mutual positions, and the air spaces a a between them effectually insulating one from the other. The semi-circular portions dd are the same as those similarly lettered in Figs. 40 and 41, where it will be seen that they lie in radial planes. 60 DRUM ARMATURE WINDING. A few words on this point of the air insulation. Our remarks will also apply to the Crompton and the Alteneck end-windings. This point, indeed, as has already been hinted at, constitutes one of the chief considerations of these special forms of end-winding. When adjacent coils are approximately in the plane of commutation, the "long " bar of one will be in connection with the commutator segment in contact with one brush, and the " long " bar of the other coil will similarly be [connected to* the other brush. Let the brushes be top and^bottom, and the upper one positive. Using F IGt 42. Eickerneyer Winding. Several Turns per Section, all in parallel. Longitudinal Section through the Armature. Fig. 42 for illustration, we shall now find that the bar b is at its highest pressure delivering current to the brush ; while the bar c, being a side of the coil connected to the negative brush, is at a minimum pressure. Hence the two bars b and c are lying close together, with a maximum difference of pressure between them. On the other hand, as the volts only gradually rise in one long bar after another as they approach in order from the bottom to the top on both sides of the armature, it comes about that there is only a minimum pressure ever between adjacent long bars or adjacent short EVOLUTE WIKE WINDING. 61 bars. At the end of the armature, all the short bars are connected to the series of evolutes or radial cranks formed next the core ends ; while all the long bars are united to the outer series. Hence there is only a minimum pressure between adjacent connectors in the same series ; and any connectors proceeding from the ends of two adjacent long and short bars, with maximum volts between them, pass each into different series of evolutes, where they are effectually insulated by the air spaces a a between them. Thus it will be seen, that while a good amount of insulation may be put between the layers on the periphery, where it is required, without much affecting the total size ; among the end con- nectors in either series, on the other hand, where a slight increase to the insulation between the strips would greatly affect the size of the whole mass, very little is needed. Hence, of the total mass of a series of evolutes, a much larger proportion can be allowed for the copper than might otherwise be the case. This Eickemeyer winding, in common with the Alteneck and Crompton arrangements, will be observed to be sym- metrical with the attendant advantages. One of the chief, however, among its many claims is the ease with which any damaged coil may be replaced, it being only necessary to undo the joints with the commutator, and remove the outside binding wires, to free the whole. It is economical also in total amount of copper used, and in labour of construction after the coils are made, that is, as forming up the individual coils in the mould must doubtless take time. The absence of joints, however, especially in the case of large currents, remains one of its chief distinguishing characteristics. As, both in connection with this latter and the previous windings we have described, we have alluded to the inside or outside union with the commutator, we may, perhaps, with advantage at this juncture also call attention incidentally 62 DRUM ARMATURE WINDING. to a result following on either of these two arrangements. In the Edison (Figs. 15 and 16) and the Hopkinson methods, as illustrated, and the Eickemeyer for low currents, this union is interior. In the Crompton and "Westminster" dynamos, and also the modified Eickemeyer for large currents, this union will be observed to be exterior. In the former case, and considering any one coupling, of whatever shape, that unites two opposite bar ends, the connection with the com- mutator is taken off from the middle of such coupling, half- way between the bar ends. In the latter, the connection is made at the end of a coupling, at its junction with a parallel 'bar. It will thus be seen that with the interior union, a plane through the axis of the commutator and one of its seg- ments will be approximately at right angles to the planes of the coils to which such segment is connected. In the latter case, a plane through the commutator and such segments would be approximately coincident with the planes of its two coils lying, in fact, between them. Now, in practice, and taking the case of a horizontal field, with pole pieces right and left, the polarity of the armature is brought by the much superior strength of the field to be nearly horizontal likewise : hence the plane of commutation comes about vertical. Thus, consequently, with exterior connections to the commutator, and assuming a horizontal field, the brushes will be top and bottom ; while with interior connections, and a plane through the commutator axis and connected segment perpendicular to the plane of commutation, they will come at the sides of the commutator, right and left. It is to be noted, however, in the case of Edison's early end-winding (Fig. 14), that the connection, though interior, is yet taken off the end of a cross connector, the current running to or from the centre along a radial plate. Hence here the brushes would be top and bottom. CHAPTER VIII. HELICAL END WINDING : KAPP. CHORD WINDING : SWINBURNE. A TYPE of drum armature winding, which, especially as regards the end connections, differs entirely from any of the foregoing, is the arrangement of Mr. Gisbert Kapp. Here the cross connections, instead of being laid as convolutes or discs, are arranged helically in fact, like the threads of a many- threaded screw. In the case of copper-plate connectors, a common carpenter's wood screw, with thin, flat, and deep threads, will convey perhaps the best approximate idea. Fig. 43 represents a part longitudinal section through an armature thus wound. The thickly placed vertical lines, 0, are sections through the series of helical connectors. These will be better understood from the developed plan shown in Fig. 44. The inner ends of the connectors, it will be observed, are jointed to the short parallel bars, as at a a ; while the outer ends are jointed to the long parallel bars at b b the unions being effected by means of tags T T, formed on the ends of the connectors for the purpose. A single helical connector is shown, Fig. 45. B B are the parallel conductors forming two sides of a coil, T T the tags, and s the commutator lug. The dotted lines S S' show part of a true circular plane, thus 64 DRUM ARMATURE WINDING. making clearer by comparison the helical or spiral form of the connector. Solid bar or wire connectors in the forms of insulated copper wire cable may also be used as shown in Fig. 46. A layer thus formed of bar or cable being of little radial thickness, other layers may be superimposed. As, however, the con- nectors in the outer layers must necessarily be longer than those in the inner layers, this latter method would appear not to have the symmetry of the helical plate arrangement. FIG. 43. Kapp Winding. Longitudinal Section through Armature. Eeturning to the plate connectors, each helix, it will be observed, goes round approximately half a circle (for a two- pole machine). All the helices, insulated from each other, are laid together in an annular frame I (Fig. 48) of wood, or other insulating material, and are held there by taping or otherwise; this frame is in turn held in a metal sleeve K, which is mounted on a shoulder of the end-plate F. Thus this end- winding has the peculiarity of being quite self-contained, and HELICAL END WINDING. 65 so can be made up separately, and not put on the armature till complete in itself. It will be observed that as the helices are attached at their ends to alternate parallel bars, between which there can only be a minimum pressure, there will like- wise be only a minimum pressure between adjacent helices. Only a slight amount of insulation is consequently needed between them. VIII1I1IIIII -VIIIIIIIHIl -Ylllllllllll E -ruiiiiiiiii L FIG. 44. Kapp Winding. Plan of Helical End Connections. An obvious advantage of this system over the convolute may be observed. If a large number of connectors are needed, it is not necessary to have two series, but merely to widen the one series in a direction parallel with the shaft. The "pitch" being thus increased, a greater number of any given thickness can be got in. As to ease of construction and replacement, it will be observed that all the joints are on the outside and accessible. In the core, at intervals, are placed metal discs DRUM ARMATURE WINDING. with projecting horns A for driving the winding, and air spaces D at either side of these discs allow for ventilation. The core has a large central bore, admitting plenty of air, and FIG. 45. Kapp Winding. Single Helical Connector. is carried on a spider H as shown. It will be observed that, as with the Edison disc, these plate connectors require to be FIG. 46. Kapp Winding. Single Helical Connector of Copper Wire Cable. stamped out of sheet : hence the same remarks as to waste of material and cost of labour, &c., will apply, the question remaining as to whether or not this is made up for by subse- CHORD WINDING. 67 quent economy in labour of construction. This end- winding is very compact and symmetrical, with comparatively few joints, and these easily accessible, besides having the other advantages already mentioned, including free access for ventilation. The next winding we come to is another of Mr. James Swinburne's. In this case the peculiarity exists that the coils, instead of being wound over diameters, are wound over chords cc FIG. 47. Swinburne's Chord Winding of the circumference of the armature. An application of this principle to a wire-wound armature is shown in Fig. 47. It will here be seen that the end wrappings, lying in chords as at a a or b I, keep clear of the centre, and thus, especially when the chords subtend smaller angles at the centre than here represented, allow room for ventilation through the hollow of the core. For large low-pressure currents the method of coupling up across the ends is as shown Figs. 48 to 51. Curved stamped p 2 68 DKUM AKMATURE WINDING. copper plates a a form the connectors. These are laid two in- a plane normal to the axis of the armature, and with their edges butting as at / (Fig. 48). Connecting pieces d d are attached to the plates by means of which union with the bars b b is formed. The plates covering more than a third of a circle each, the space c may be kept clear for ventilation. Otherwise the plates may be laid slightly helically, and overlap FIG. 48. Swinburne's Chord Winding. End View of Armature, Two Connectors in situ. one another. A spider n carries the core, passages o o being left for ventilation. Figs. 50 and 51 show separate views of one plate connector, with the addition of a tag g formed on the interior edge for interior union with the commutator, if such should be desired. Foucault currents are dealt with by making each conductor bar of parallel strips or bars, and then connecting these up- CHORD WINDING. 69 -separately across the pulley end, as shown in Fig. 13 (page 35), it being borne in mind that in the case before us these connectors will be taken across a chord and not a diameter. It would appear that in this end winding, as with Edison's discs, the close proximity of connector plates of maximum and minimum volts is not avoided. It will be observed, further, that the sum of the areas enclosed by the coils is not so great as would be the case were the winding diametrical. The plates require to be stamped. On the other hand, the construction is simple, and all the joints are outside and accessible. The PIG. 49. Swinburne's Chord Winding. Method of Connecting the Connector-plates to the End Plates of Armature Core by Insulating Screws h. connector plates are held in a mass to the end plates of the core by means of insulated screws, one of which is shown at h, Fig. 49. These screws of course also act as drivers, obviating the necessity of any special means for that purpose. Ventilation, as already intimated, is well provided for. There are, however, some further points in connection with this winding which it may be of interest to consider. For the better elucidation of these, a diagrammatic representation of this system is appended in Fig. 52. The pulley end is here shown. The outer radial lines // y represent the commutator 70 DRUM ARMATURE WINDING. lugs at the further end extended on magnified diameters to make them visible. The curved dotted lines indicate the con- nections thereto. The lugs lettered B B are those of the segments on which the brushes rest, the left-hand one being the positive brush of the machine and the right-hand the negative, while the union with the commutator is supposed to be from the middle of a connector. Inspection will make it clear that the current flow is as shown by the small arrows. FIG. 50. Swinburne's Chord Winding. FIG. 51. Separate Views of a Connector. The pole pieces are also indicated, N and S. The small letters n and s show the armature polarity which each pair of parallel coils tends to produce. Thus the coils a and b, c and d, tend to produce between them a vertical polarity, each rein- forcing the other, with a south pole above, and a north pole below. The pairs e f and g h tend to produce each an approxi- mately horizontal polarity parallel with the field, but contrary to each other. These latter thus neutralise each other, with CHORD WINDING. 71 the result that the vertical polarity alone remains. In relation to the armature 'itself, this may be called its primary polarity. In relation to the field this is known as cross-magnetisation, or cross-induction, as it is at right angles to the field. Now FIG. 52. Swinburne's Chord Winding. Diagrammatic Sketch of System. it will be observed that on the upper and lower sides of the armature, as sketched in Fig. 52, the current is running in opposite directions in adjacent parallel conductors ; while at the sides next the pole-pieces the current runs the same way in all on one side. It is claimed in Mr. Swinburne's patent, 72 DRUM ARMATUKE WINDING. that by virtue of this arrangement of current direction, the cross-magnetisation is reduced. In ordinary diametrical drum-winding, as explained in our first chapter, the coils adjacent on one side of the plane of commutation neutralise those on the other side. Thus, in Fig. 53, where xx is the plane of commutation, the coils a a neutralise the effect of the coils b b, in which the current is running in an opposite direction, as shown by small Fia. 53. Ordinary Diametrical Drum Winding. Diagram of Current Flow. arrow-heads. On the other hand, the polarising effect of the horizontal coils cc is unopposed, and produces the vertical primary polarity of the armature coincident with the plane of commutation x a-, which in relation to the field, as we have already mentioned, is known as cross- magnetisation. Let us now suppose the brushes to require a lead. The plane of commutation becomes tilted as shown xx (Fig. 54). Now note the effect. The coils aaaa are brought normal to BACK INDUCTION. 73 the field. Hence these will produce a polarity parallel to the field. In generating dynamos a north pole in the armature becomes opposed to the north pole-piece, and a south to the south, as indicated by small letters n and s, in direct opposi- tion to the field. We thus find this polarity parallel with the field, termed, in the case of generators, the " back induction" ; and its effect is to weaken the field. In the case of motors, wherein we may imagine the N and S pole -pieces to exchange I i FIG. 54. Same as Fig. 53. Brushes Shifted. places, the reverse holds good, and this parallel induction reinforces the field : and the further phenomenon arises that, with an armature revolving between non-magnetised pole- pieces, and having a tilted plane of commutation, the south pole of this parallel induction will induce a north pole in the pole-piece opposed to it, and a south pole will similarly be induced in the other pole-piece. Thus with induced pole-pieces only, a motor can be run in a primarily non-magnetised field, 74 DKUM ARMATURE WINDING. though it may not pay to do so in practice. While a tilted plane of commutation is on this account not detrimental to a motor, but rather the contrary, it is detrimental in the case of a generating dynamo. Hence, to avoid this evil in the latter case, as has been already explained (see Chap. I.), the field is made so strong as to draw the primary cross polarity of the armature as nearly as possible parallel to itself. The ulti- mate effect is a compromise between the armature polarity and the field ; and in proportion as the disparity is lessened, so great is the " distortion of the field." Thus, in Fig. 54, the lines of force of the field, instead of running straight across through the armature from N to S, will pass through along y y as a centre line of their course, the angle between y y and the horizontal being the measure of their distortion. The peculiarity will thus be noted that the primary polarity of the armature, or cross-magnetisation, is just exactly drawn down into the line y y, along which there is no primary polarity, as already pointed out, owing to the neutralisation of the coils a a and b b. The cross -induction thus diverted does not oppose the field. Assuming the plane of commutation to have been originally vertical, but the field becoming distorted by the armature, the brushes will require to be moved over till the plane of commutation is brought perpendicular to the new direction of the field, guidance as to when the correct position has been found being obtained by the absence of sparking at the commutator. It may be further observed, referring to Figs. 53 and 54, that the whole of the armature above the line y y being north, and below, south, the horns g and / are opposed, and e and h reinforced, by the armature primary polarity. It thus comes about, that whether the plane of commutation be tilted or not, the lines of force gather thick at the horns e and h, which are the "trailing" horns, while at the other horns they become comparatively sparse. The Eoman letters N and S indicate BACK INDUCTION. 75 the ultimate polarity of the armature. In the case of a dis- torted field, Fig.. 54, the main body of the lines of force running from the lower half of the N pole-piece and through the upper half of the S pole-piece, and these two halves thereby carrying the most lines of force, this further increases the accumulation at the horns e and Jt. The lines being drawn away from the horns g and /, these may become magnetised the wrong way if care be not taken. Returning now to Mr. Swinburne's chord winding, and the claim for reduction of cross -magnetisation referred to, we find it difficult to see how this is made good. Referring to Fig. 52, we have found the cross-magnetisation to be due to the coils abed. The mixed bars above and below have but little effect in this direction, owing to the obliquity of the coils to which they belong. The whole of the upper half of the armature is of one pole, without primary opposition, and the lower half the other pole. The coils being on chords instead of diameters, it may be convenient to speak of two planes of commutation here, as represented by .1- x and z z. While these planes are vertical back induction cannot arise, as pointed out. But neither does it in diametrical winding. If the planes are tilted by a lead given the brushes, then back induction immediately sets up, as, for instance, the coils e and / becoming vertical will exercise influence opposing the field. In fact, with a lead to the brushes, a preponderance of the north primary polarity of the armature will be thrown against the north pole-piece, and of the south against the south pole-piece, and all the attendant consequences will follow as in the case of the diametrical winding. Hence it is not clear how this claim is substan- tiated ; and this failing, it follows that this chord system of winding will not compare favourably with the diametrical winding, owing to the much smaller total area enclosed by the coils ; unless, indeed, there be occult reasons in its favour, which have eluded investigation. CHAPTER TX. EXTEEIOK END WINDING: CROMPTON AND KYLE. PARSONS. FRITSCHE. A FEW more windings which we may touch on belong to an entirely distinct class, especially as regards their end con- nections. We refer to those in which the connections are made outside the circumference of the armature, instead of within. The first of these we may consider is one patented by Messrs. Crompton and Kyle. This is based on the convolute principle, and consists of two series of convolutions running in opposite directions outside the armature ends. Figs. 55 and 56 illustrate this arrangement, though with only a portion of the connectors shown. On the outer circumference will be observed jointing plates a a a parallel with the shaft. From each of these there spring two evolutes b b, which proceed, one in each series of evolutes, to the opposing ends of a long and short bar respectively. One complete coupling b a b is thus shown apart in both views. Though cases may arise when this arrangement may be most suitable, yet in some respects it will not compare favourably with an inside end winding. This form of winding plainly requires a longer coupling to unite the two ends of a diameter outside than inside the 78 DRUM ARMATURE WINDING. circumference. The joints, however, are all accessible after removing the commutator. But a disadvantage with this design results from the fact that an accumulation of material round the outer ends of the armature militates against the snugness of the machine as a whole. These remarks apply also to Figs. 20 and 21. It is desirable to keep the " magnetic circuit " through the magnets as short as possible, and the field coils need to be brought close up to the pole- pieces to obtain their fullest effect. It will, therefore, be FIG. 55. Crompton-Kyle Winding. FIG. 56. Crompton-Kyle Winding. Side View. End View. observed that designers generally bring the field coils as near the armature as possible, and, in fact, in the case of vertical machines, rest them on the horns, as shown at a a, Fig. 57. Thus the lines of magnetic induction generated in the magnets within the coils can pervade the pole-pieces with the least possible loss of strength, and the total magnetic resistance is kept to a minimum. In the design of end winding before us, however, the connectors would come in .contact with the field coils, so that these would have to go EXTERIOK END WINDING. 79 farther away from the armature, thus in some degree causing the advantage named to be sacrificed. This difficulty might, I FIG. 57. perhaps, be met by bending all the bars inward a little way toward the axis, as shown in Fig. 58. But bringing all the FIG. 58. ends thus into a smaller circumference, unless the original spacing on the periphery of the core should be an open one, will tend to jamb them, and so necessitate their being formed 80 DRUM ARMATURE WINDING. to a deeper and narrower section, thereby introducing complications. The next arrangement of outside end winding to which we may refer is one patented by the Hon. Charles A. Parsons ; though also independently invented by a young man of the name of White, in the employ of Messrs. Latimer Clark, Muirhead and Co. This is shown somewhat diagrammatically in Fig. 59, and is in principle somewhat related to Siemens's, Eickemeyer's, and Kapp's. With the two former it agrees in that each coil consists of one wire, or group of wires, FIG. 59. Diagram of Helical Outside-end Winding. without joint from end to end ; with the latter, in that the helical principle is introduced at the armature ends. Thus a coil starting, say, from a commutator lug at , pursues first a helical path through about a quarter circle to b, thence runs parallel to c, then down another helical path and approximate quarter circle to d, is here turned back on itself, and pursues another helical path to e, and so on until it ends at another lug at g. The Parsons winding is illustrated in Figs. 60 to 62, showing the two ends separately of the same armature. PARSONS WINDING. 81 There is here thus represented in practical form what is shown diagrammatically in Fig. 59. The parts lettered c, w, .are sections through the inner and outer layers respectively of +VK n g^^- 111 ''" lXlj^^ UOOUUOOOO f FIG. 60. Parsons' Winding. Longitudinal Section through Engine end. FIG. 61. FIG. 62. Parsons' Winding. Longitudinal Section through Section on a I: Commutator end. the helical end winding : and it will be noted that at the ends the diameter of the armature is reduced, so that the exterior S2 DRUM ARMATURE WINDING. diameter of the winding is the same throughout. Beyond the limits of the iron core proper, bf and c e, the armature is non-magnetic, forming thus what may be termed a dummy core. The discs gg, hh, are of insulating material; and the smaller discs supporting the helical coils are of brass. At ?, Fig. 60, it will be observed that the coils are turned back on themselves as at d, Fig. 59. In Fig. 61, on the other hand, it will be seen that the conductor bar ends, rr, pass through separate holes in an insulating disc, j ; they are then coupled across by means of wire or copper strip and soldering, as- shown at m m, Fig. 62. This latter method is that adopted in all cases when the conductors are too heavy to bend back as at i. The whole core is held on the spindle between two nuts, nn; and the spindle is hollow for the admission of fluid, such as cold water or oil, for the sake of cooling the parts. Two of the bars, r r, it will be observed, run out to the commutator, lettered t. On the core proper, between bf and c e, the bars lie in grooves, and are bound therein by a plentiful wrapping of steel wire, rendered especially necessary in this class of dynamo by the very high speed at which the armature rotates. It will be observed, however, in this type of winding, that the helices being in two layers, and all those from what correspond to the " long " bars crossing those from the "short" bars, the evil of the close proximity of conductors of maximum and minimum volts is in no wise avoided ; and the coils would need to be well insulated throughout. This form of winding is well exposed to exterior ventilation. To remove any burnt section, as in the case of the Eickemeyer arrangement, it would be necessary but to undo the connec- tions with the commutator, and remove the exterior binding wires to loosen the whole. All its joints are accessible. But its requiring what we have termed " dummy " cores at the ends to support the helical portions of the winding,, FRITSCHE WINDING. Oi> introduces so much waste weight. In consort, however, with the extremely high speed characteristic of the Parsons machine and steam-turbine, wherewith but a small diameter of armature is needed, this latter objection will not be of so much consequence as with a larger diameter. But this form of helical end winding makes a very long armature, entailing a long spindle and long machine altogether. If, however, we take this winding, and imagine all the parallel portion included within the letters b, c, e, f, to be removed, so that b f coincides with c e, we shall then get approximately the last type of winding we propose to discuss,, the Fritsche armature winding. The core of this armature ct ?- FIG. 63. Fritsche Winding. is, in fact, wound helically ; the whole winding comes within the field, and it may be said that there is no " end winding." The pole-pieces are placed diagonally in this machine, with the corners cut off, in the manner indicated by the dotted lines in Fig. 63. This, however, makes a bad field ; for so large a proportion of the armature, as at a a, is uncovered by the pole-pieces ; and the sectional area of the field, taken in a plane normal to its lines of force, is very much reduced compared to a field with the pole-pieces placed square in the usual manner. As regards facility for renewals, it is, of course, the same as the last described. On any armature, however, of a given diameter, it is not possible to put so G 2 84 DRUM ARMATURE WINDING. many bars of a given size when laid spirally as when laid in the ordinary manner parallel with the axis comparing it, that is, with a parallel winding of two layers. Much care must obviously be involved in securing symmetry. An ulterior effect following on the diagonal arrangement of the pole-pieces to suit the helical winding is that, for any given output, the machine, as a whole, will need to be large and heavy as compared with others, and so will cost more. The coils, of course, have no joints, and, except those forming the inner layer, are well exposed to exterior ventilation. That the inner half should be without ventilation is a drawback. The commutator of this machine (of which a full account appeared in The Electrician, Vol. XXII., p. 655) is abnormally large, as indicated. COM MUTATORS. CHAPTER X. COMMUTATORS. INTRODUCTORY REMARKS. THAT part of a dynamo which may be said to be next in importance to the armature and magnets is the commutator, or collector, as it is variously termed. For it is here that the current, after having been generated in the armature, is finally collected ; and it is from and to this part that it is led away through the outer circuit of lamps and so forth, and brought back again for the renewal of lost energy or potential. On re- turning into the commutator at one side at minimum potential, the current courses through the armature, and is delivered again at the opposite side of the commutator changed to a cur- rent of maximum potential : hence the term " commutator," from the Latin commute, to change, or alter entirely. Our object is now to consider some of the various forms of commutator that have been brought out ; and also some of the points that have to be kept in view when getting out the design for this portion of a dynamo, such as have led more or less to those differences of form to which we allude. Without pretending that a commutator is to any very great -extent intrinsically complicated, it yet would be a mistake to suppose that a design may be just " knocked off out of hand " without much thought. As great an amount of consideration 88 COMMUTATORS, within reason is required in designing a commutator as any other active part of a machine. For we shall find in the course of our investigation, that, as in all designing, from that of an ironclad downwards, there are conflicting requirements to be dealt with, both small and great. To these, therefore, and other collateral considerations, we purpose first to give our attention, before viewing any special examples in particular. Our remarks, moreover, must be premised by mentioning that we confine ourselves to commutators for close-coiled continuous-current machines, such as those having drum, Gramme, or flat-ring armatures. FIG. 64. FIG. 65. As is well known, the essential principle in the construction of a commutator is that of a series of segmental bars, held together on a substructure, insulated therefrom and from one another. This, omitting substructure, is illustrated in Figs. 64 and 65, the upper half of the latter being in section, so as to afford a full side vjew of one segment. The shoulder a repre- sents the lug whereby connection is made with the armature winding, and through which the current runs either way between the winding and the segment. The thick black lines represent insulation. INTRODUCTOKY REMARKS. 89 Now, it is obviously the first consideration that each bar shall be large enough to carry the whole current without undue heating, and shall continue so after a reasonable amount of wear. It must be of sufficient thickness and depth, and have length enough to allow of a proper number of brushes to take the current off. But another consideration immediately follows, in respect of economy, inasmuch as the segments are usually of either copper, phosphor-bronze, or gun-metal, all of which are expensive materials. Hence, with regard to prime cost alone, it is not desirable to increase the dimensions over- much either way. Again, as to the length, this dimension affects the length of the machine as a whole in particular as to shaft and bedplate. This increases the total weight, and adds to the prime cost in respect of cast iron and steel. The diameter of the shaft would need increasing in due proportion. It also, however, means greater floor-space, or, on board ship, deck room. In the latter case especially, where space is limited, if one over-all dimension can be reduced without adding to another, there is an object in doing so. But this, it will be seen at once, is directly opposed to the already mentioned necessary condition, that there shall be a sufficient length of commutator for the brushes. We shall see later on, when dealing with particular designs, what methods have been adopted to meet this combination of requirements. Now, the segments, besides being liable to wear from the constant rubbing of the brushes, are also liable to burn away from sparking between them and the brushes, especially if the sparking is such as flies from them to the brushes. This evil, however, is less liable to arise when the commutator is divided into many segments in proportion to the voltage than into a few. A commutator of many segments is thus for this reason de- sirable ; and for the further reason that it would give a steadier current at any given speed than one with fewer parts. This question, however, is one with which the arrangement of the 90 COMMUTATORS. armature winding as a whole is concerned, inasmuch as there are the same number of segments in a commutator as there are sections in the winding. Now, with an armature wound in many sections for a high potential and a small current, the bars need not be of large section ; yet they must be of appre- ciable size. But especially owing to the number of bars all requiring to be separated by insulation, this latter material, by its accumulation, forms a considerable factor in determining the diameter. Hence it comes about that the commutator will be of large diameter, sometimes nearly equalling that of the armature itself. But there being only a small current to be taken off by the brushes, the bars do not require to be long, and the commutator will be short in proportion to the diameter. It is obvious, however, on the other hand, that with any given speed, and greater consequent peripheral velocity, there will be more wear of both brushes and segments, and greater con- sumption of energy, due to the friction of the brushes, with a large diameter than with a small. But with a low potential, and large current, and small number of segments, the total amount of insulation between the bars will be reduced in proportion, while the length will need to be greater to accommodate those brushes. Hence the length of the commutator will be greater as compared with the diameter, and the latter considerably less than that of the armature. The thickness of the brushes may, however, be a factor in this question. It is obvious, that with any given number of segments, the same peripheral brush contact surface sub- tending any given angle at the centre may be obtained by having either a long thin brush contact surface on a small diameter of commutator, or else a short broad one on a large diameter. Though it is a common feature in small high-tension machines to see the commutator nearly as large in diameter as the armature, a peculiar instance where it is so in the case INTRODUCTORY REMARKS. 91 of a large machine is that of the Elwell-Parker * continuous- current transformer, or motor-generator. Here there are two commutators, one at each end. That receiving the high- tension current for the " motor " function of the machine is composed of a large number of small segments, and the total diameter is nearly equal to that of the armature ; while at the same time the length is only a small fraction of the diameter. The other commutator, dealing with the low-potential large current, the outcome of the " generating " function of the machine, has many fewer segments, and is of smaller diameter ; while the length is greater than that of the other commutator. Its length is about the same as its diameter, in fact, and a large brush contact surface results. The contact surface being proportional to the current, and not to the potential, much smaller brushes are sufficient on the high tension. Returning once more to the subject of sparking, the principal bearing of this matter lies in the fact of its forming a reason for subdividing the commutator into as many parts as possible, as already intimated. The tendency to spark, and the secondary effect of the formation of " flats," are thus minimised. But, as will be seen, much subdivision increases the total amount of mica between the bars, and consequently the diameter also. Hence a compromise has to be effected, or at least too much subdivision avoided. A peculiarity, however, in the wear of the segments, apart from their burning, is that, with wire brushes especially, annular grooves are apt to be cut round the commutator. This is mitigated by allowing the armature a slight end play in the bearings when possible. To equalise the wear also, it is usual to adjust the brushes, when there are more than one in a set, so that the gaps between those in one set do not come opposite * This machine is illustrated and described in The Electrician, VoL XXVIIL, p. 424. 92 COMMUTATORS. the gaps in the other set. For the further reduction of wear and cutting it is commonly the practice to put a very little vaseline on the commutator. This is more necessary, however,, when the bars are of soft copper or other metal. When of good hard metal, and with stencil-plate or gauze brushes, it appears to cause no detriment to run dry, without any lubrication. Though under certain circumstances some oils may act as perfect insulators, better even than air, it is not desirable to let the oil from the bearings creep over or into the commutator. With large difference of potential between the segments and the parts of the machine at. zero potential, a streak of oil be- tween would carbonise ; and carbon being a conductor, a short circuit would be set up, leading to leakage. To prevent this, among other reasons, a ridge is generally turned on the shaft, or on one of the nuts retaining the commutator, or elsewhere, from which the waste oil from the bearing is flung off, and i& caught by an overhanging annular hood, or oil-catcher, project- ing from the bearing, from which it is drained away. As to the metal used for the segments, besides the gunmetal, phosphor-bronze, or copper, already mentioned, iron is sometimes used. The prevailing tendency is perhaps towards copper, though this somewhat depends on the form of the segment. Copper segments may either be cast, which can be done by alloying with a little silver a method adopted by Messrs. Crompton and Co. or else they 'can be rolled to the required segmental section and so be cut off in lengths. This metal is, of course, a better con- ductor than either phosphor-bronze, or gunmetal, or iron. The copper, when not cast, may be either hard rolled or else annealed. The former would be more durable ; but the latter is better as regards conductivity. As, however, the ratio of the specific resistances of hard-drawn and annealed copper is given only as 1,652 to 1,615, this seems so slight in proportion that the question of durability would have more weight, and so the hard copper is preferable. INTRODUCTORY REMARKS. 93 In the process of construction, these bars are filed, or other- wise worked up true, on their flat sides.; then, with thin sheets of mica, usually about one thirty-second of an inch thick, and shellac or other varnish between them, they are all clamped together so as to form a hollow cylinder, as shown in Figs. 64 and 65. According to varying practice, the inside may or may not be bored. But while still clamped together they are put in the lathe, and the ends carefully turned to gauge. The substructure consists of a sleeve or bush, usually of gunmetal, though sometimes when large of cast iron. Over this the cylinder of segments is fitted with insulation between, and fastened on by a nut and washer. These latter are either wrought iron or gunmetal, or may be of steel. The whole now- forming a compact structure by itself, the clamps are removed. Put in the lathe once more, the outside is carefully turned to asmooth bright surface. Though we shall deal with variations later on, commutators of this general type such as we are dis- cussing have thus this characteristic in common, that when once built they are complete in themselves, and as such can be put on or off the shaft of the dynamo. CHAPTER XL COMMUTATORS. INSULATION. Now, though the difference of potential between adjacent &egments may be slight, yet this varies from a minimum at the plane of commutation to a maximum at the sides of the com- mutator, in a plane at right angles to the plane of commutation. For, as explained in our first chapter, assuming the plane of commutation to be vertical, and so the brushes at top and bottom, and the segments approximately in the same plane with the coils with which they are connected, those segments- at the sides connected to coils lying horizontal are collecting, potential at a maximum rate ; while the vertical segments at the top and bottom are connected to coils which are generating practically no potential. The reasoning would be very similar in reference to Gramme-winding. But in consequence, tha insulation between the segments must be sufficient to with- stand this maximum difference of potential that occurs at the sides half way between the brushes. On the question of insulation, however, that between the bars and the sub- structure requires special attention ; for there is the difference between the whole potential of the machine and the zero potential in the substructure to deal with. Here the insulation may be an eighth of an inch or more in thickness, and may consist of vulcanised fibre, mica, asbestos, or other material.- 06 COMMUTATORS. Between the segments, it may be mentioned, mica is specially suitable owing to its natural cleavage, which allows of its easily being split into the very thin sheets required. Moreover, it is hard and well adapted to resist the compressive strain brought upon it, and so, with the segments, help them to form a solid mass compact together. Now, while on this subject of insulation, and inasmuch as the substance commonly known as " fibre " is so largely in use for this purpose, it may be of interest perhaps to add some remarks concerning it, for which, in the first instance, we v are indebted to a somewhat complete resume on the subject by manufacturers of this material. Vulcanised fibre is produced by chemically treating specially prepared vegetable fibre, whereby the exterior portion of each separate filament becomes glutinous. While in this condition, the whole mass is consolidated under heavy pressure, and rendered practically homogeneous. The chemicals are then extracted, and the mass is manipulated, rolled, pressed, and cured by various methods. These operations being of an extremely delicate nature, liable to vary with different condi- tions of atmospheric moisture and temperature, it requires great skill, care, and experience, as in many other manufac- tures, to produce uniformly good results. The fibre is made in two qualities, "hard" and "flexible"; though for purposes of insulation the hard quality alone is applicable. A pecu- liarity is that this substance is produced only in sheet or tube forms. It will not mould ; hence all objects to be made from it require to be cut out of either of these two forms, whichever may be the most suitable. The sheets, in size about 40in. by 60in., vary from J^in. to 1 Jin. thick, and are supplied in three colours, red, grey, and black ; while the tubes, pro- duced in lengths approaching two feet, have a thickness of shell not exceeding half an inch. It appears that these latter cannot be manufactured of less than ^-in. inside diameter, and INSULATION. 97 -the thicknesSj moreover, is proportioned somewhat to the dia- meter in the small sizes. Being rolled perfectly true and straight, with a good finish, they may be cut off into washers, or be used in lengths for enclosing and insulating bolts, and so forth. Though it has no grain, properly speaking, like wood, this material has none the less a species of cleavage parallel to the plane in which it is rolled. It may thus be split or cut comparatively easily in one direction, while it is hard to work in another. As is well known, this material is strong, elastic and durable, even working well when used for the teeth of mortice wheels. This latter, however, depends on the teeth being lubricated with grease and blacklead, and not with oil. Fibre absorbs both oil and water. The former reduces its durability, while the latter would of course be fatal to its quality as an insulator. Such absorption causes it to swell, though it resumes its original size when dry again. Its specific gravity is about 1'3, and a cubic inch weighs about four-fifths of an ounce. Originally imported from America, vulcanised fibre has been put on the market in England and the Continent as an insu- lator, and having some insulating qualities, and being easily worked, has been very generally adopted. In this connection, however, we may give a table of specific resistances, compiled from measurements taken by Profs. Ayrton and Perry, and which we quote from Upperiborrfs Electrical Calendar : Vulcanised fibre 1/2 x 10 6 megohms (B.A.) at 20C. Mica 84-0 20C. Gutta-percha 450'0 , 24C. Shellac 9000'0 28C. Hooper's vulcanised India- 1C ; mo . n ,>/, p rubber . ouuu u ^ u - Ebonite , 28000'0 46C. Paraffin 34000-0 46C. Glass Still greater. From the above it will thus be noted that fibre ranks last as an insulator. Now, with the India-Ruller and Gutta* 98 COMMUTATOES. Percha, (&c., Trades' Journal (May 9, 1892), as our authority, we there find an account of some experiments made as to the specific resistance of vulcanised fibre by Mr. Eugen Miiller, of Berne, the original of which appeared in the Elektrotechnische Zeitschrift (February 5, 1891).* The liability of fibre to absorb moisture has already been intimated. To how great a degree this liability extends, however, will be made clear from the following tabulated results of these experiments. It is to be observed that these were made under three different conditions. * We are indebted to the Editor of The Electricianfor the following epitome of further correspondence on this subject : " Eeferring to this article, Mr. W. Courtenay, President of the Vulca- nised Fibre Company, writes to point out the rapidity with which ebonite or vulcanite (even when it is of the best quality, which is seldom the case) deteriorates with age, whilst vulcanised fibre actually improves, and after eight or ten years has been found in a better state than when first put.in. More- over, ebonite or vulcanite is almost always adulterated, and in time becomes perfectly perished, and its only claim to being considered an insulator lies in the fact that it is waterproof. Mr. Courtenay entirely denies that vulca- nised fibre contains either jute or oxide of iron, as asserted by Herr Miiller. All Herr Miiller's figures giving comparisons with paraffined wood are, says Mr. Courtenay, quite irrelevant. As everyone knows, paraffin is one of the best non-conductors, and wood being exceedingly porous, the tests given refer in reality to the paraffin, and not to the wood. It is not to be denied that ebonite and vulcanite when pure (which they seldom are) have a higher resistance against high potentials than fibre. Against this must be balanced the mechanical weakness to which they are liable. Herr Miiller is aware that the hygroscopic properties can be entirely done away with by giving it a coating of shellac or other watertight varnish, whenever circumstances would otherwise allow it to absorb moisture. Mr. Courtenay states that it is by no means certain that Herr Miiller had got hold of genuine specimens of fibre, as many imitations of the genuine article had been produced. In answer to this, Herr Miiller, in a later issue of the EleTctrotechnische Zeitschrift, states that the specimens of fibre tested were obtained from the sole agent of the Patent Vulcanised . Jfibre Company,. Herr, Wilfert, of Cologne. To this the latter replies that he has only supplied Herr Miiller with a small sample of fibre, and that nearly two years ago. He also says that since the Vulcanised Fibre Company supply only one sort of fibre, whilst Herr Miiller gives the results of tests on eight different varieties, there must be an error in supposing that the material, experimented on was prepared by the Vulcanised Fibre Company." INSULATION. Firstly, the fibre was previously thoroughly dried by being en- closed in an exsiccator for several weeks ; secondly, experiments were made after its exposure for 24 hours only to the by no means damp atmosphere of the laboratory ; and, thirdly, after exposure for several months. Results with walnut wood are also included. (12 L = Legal megohms.) Specific Resistance (at 15 C.} per Cubic Centimetre. -P. Exposed Exposed 1Jry ' 24 hours. several months." A. B. C. 1. White vulcanised fibre 2,500 x 10 6 n L. 200 x 10 6 fl L. 14xl0 6 nL. 2. Different kind 3,300 1,080 i 22 3. Light brown 7,4CO 580 18 4. 12,400 1,002 54 5. Ked 16,500 245 10 6. Black 20,500 , 2,OCO 68 7. Eed 35,400 3,250 54 8. Brown 48,500 , 3,800 26-3 9. Ordinary walnu \ woo ft 99,000 2,870 53 10. 49,500 21,000 572 11. Paraffined 620,000 x 10 7 3,690 12. oo 185,000 x 10 b 11,080 13. x 11,700 1,380 14. X) X> 830 \ It will thus be seen that though fibre, when perfectly and absolutely dry, has decided insulating qualities, it rapidly deteriorates in this respect with exposure. The loss, in fact, is tremendous, even in the first 24 hours. But in the humid climate of England, wherewith by far the greater part of the year the atmosphere is damp, the first two columns in the table would with the better reason be considered as appertaining to a condition of things contrary to general experience. For safety, the last column (C) is the one on which calculations should be based. We here find the specific resistance ranging from H 2 100 COMMUTATORS. 10 x 10 6 megohms (L) for one specimen of red fibre, to 68 x 10 6 megohms for a black specimen. The means of the results, however, are given as follows : White vulcanised fibre about 18 x 10 6 H L. Brown 26 x 10 6 Red 32xl0 6 Light brown 36 x 1C 6 Ordinary dry walnut wood 53 to 572xlO ; Paraffined 530toll,OCO x 10 6 In the first table we quoted it will have been noticed that the specific resistance of mica was given as 84 x 10 megohms (B.A.), at 20C. This is considerably better than any results with exposed fibre, though by no means high as compared with the other insulating substances that follow it in the table. It is obvious, however, that the whole question of insulation is bound up with the consideration of what is practicable and practical under any given conditions. Thus, in the case of commutators, with which we are more immediately concerned, mica, from its natural cleavage and hardness, is eminently suited for putting between the flat sides of the segments. For this purpose, therefore, it has been largely adopted. If we consider the various substances that are used generally for insulation, such as glass, porcelain, paraffin, ebonite, vulcanite, India-rubber, gutta-percha, besides mica, fibre, and so forth, we find none of the first named are applicable for use in com- mutators or, at least, are not used to our knowledge. India- rubber and gutta-percha are too soft ; ebonite and vulcanite are too friable, and wanting in strength ; glass and porcelain have a certain strength; and though one may be tempted to look at these, the practical difficulties of adapting them to a fit would be great, besides the question of their extreme brittleness, and liability to chip, crack, and break. In a commutator, the insulation has to form part of the general structure, and has INSULATION. 101 to take strain in common with other material used. This at once limits the substances that are applicable. For the neces- sary strength, therefore, together with practicability of working and other qualifications, we find ourselves more or less con- fined to vulcanised fibre and mica, though asbestos and other materials have been adopted. Now, the excessive hygroscopic properties of fibre, to which we have been drawing attention, and which interfere so largely with its quality as an insulator, cannot unfortunately with any success be diminished by paraffining. For on ac- count of its very inferior porosity, the temperature of the paraffin has to be raised very high (about 180C.) to make it penetrate ; and at this heat the fibre decomposes with efferves- cence, becomes brittle, and is rendered perfectly useless. Its swelling with absorbed moisture, which may amount to J^ in-> or even more in .an inch and, contrariwise, its warp- ing with heat present considerable difficulties. For com- mutators especially in the case, for instance, of motors worked out of doors are exposed to every atmospheric change, on the one hand ; while, on the other hand, they are liable to get warm from causes inherent to the machine. The futility, moreover, of any trust in a coating of varnish is apparent, in consideration of this not being able to prevent the effects of heat. In most cases, also, the fibre having been exposed to the air for some days at least, when being machined to shape, will have absorbed moisture before the application of the varnish, while any attempt to dry the fibre immediately before varnishing would probably cause some change of shape. It is thus for these various reasons that some firms are now abolishing vulcanised fibre altogether from their com- mutators, and are using mica throughout. We hence propose now to give our attention more particularly to this latter material, and its adaptability for use in commutators for the cones especially. 102 COMMUTATORS. Touching briefly on the sources whence mica comes, it may be stated that it is found and mined, among other places, in New Zealand, Australia, Canada, Bengal, Madras, and Ceylon. There are various kinds of mica, and the term is applied to a group of crystalline rocks having the peculiar laminated struc- ture well known. While a small specimen may easily be sliced thin through the cleavage with a pocket-knife, on the edge it is about as hard as slate. It is found in slabs sometimes two or three inches in thickness. But it cannot be worked like slate, nor even as though it were hard wood or soft metal. When required of any particular shape, size, and thickness it is necessary to build it up to the approximate dimensions, of thin slices, separately worked, and all cemented together. The mass thus built may then be finished off by subsequent tooling. At the Electrical Exhibition at the Crystal Palace, in 1892, there were two exhibits of this substance, in the gallery, by Messrs. F. Wiggins and Sons, and Messrs. Wake and Sanders. In both of these there was a plentiful display of mica strips cut for use between the segments of a commutator. The former exhibitors, however, added two mica rings built up in the manner described, which were ready prepared for turning down into cones for commutators. These were to be observed in a case containing various very fine specimens of machined work, placed round the foot of a column of turned mica, which latter was doubtlessly unique in the Exhibition, as show- ing what can be produced with this material with proper knowledge and skill in its manipulation. Reverting to the rings, however, these are by no means wanting in strength. For, besides being hard on the edge, mica is also tough. A thin sheet will bend considerably before breaking. But unless built up in the manner described, it has no great strength to resist parting in the cleavage. Some firms build up their own rings, though, as intimated, they may also be had from the makers, leaving only the turning to accomplish. INSULATION. 103 Very heavy pressure is needed for making the rings those at the Exhibition, for instance, though only about Sin. in diameter and J x jin. in section, requiring no less a pressure than 175 tons. But in this manner cones may be obtained of sufficient strength, and as regards insulation and other quali- ties, considerably superior to vulcanised fibre. CHAPTER XII. COMMUTATORS. METHODS OF CONSTRUCTION. HAVING thus briefly reviewed some of the different points that- occur in connection with the design and construction of commutators generally, we may proceed now to the con- sideration of definite examples. In so doing, it may be helpful to adopt some kind of classification. Thus a general division may be drawn between those designed to give the greatest depth of wear for the brushes, and those in which shortness of length has been made a special object. Figs. 66 to 69 herewith illustrate designs of the first class, each showing a longitudinal section through the upper half of a commutator only, similar to the upper half of Fig. 65, as with other figures that follow. Figs. 66 and 67 show two forms of commutator as made by Messrs. Crompton and Co., Limited ; Fig. 68 is that of Mordey's "Victoria" dynamo; and Fig. 69 shows the com- mutator of the "Helvetia" dynamo, constructed by Messrs. Alioth and Co., of Basle. It should be mentioned, however, in reference to these and succeeding figures that they are not scale drawings from specific examples ; and though suited for the purpose of this work, no guarantee is intended that they all illustrate present day practice. Few parts of a dynamo probably are more affected by change than the commutator ; 106 COMMUTATORS. and it is our purpose to discuss the reasons that lead to such changes, rather than merely to illustrate ultimate results. Now, the leading principle of these four examples is that of endurance. For there is no limit to the depth to which FIG. 66. Crompton. FIG. 67. Crompton. FIG. 68. Mordey's " Victoria." 1 FIG. 69. " Helvetia." the bars may be worn down. They may, in fact, be worn right through an occurrence which is not unknown ; though allowing a commutator to run so long instead of renewing at an earlier period is perhaps scarcely commendable. This is, METHODS OF CONSTRUCTION. 107 however, a leading point in these designs. Regarding them more closely, we note that they are all mounted on a sleeve or bush a a, which in Figs. 66, 67 and 69 has a mushroom head, b. In Fig. 68 the head is flat, and is placed at the contrary end to that where the shoulder,/ for the lugs occurs, as compared with the other figures. The segments are held on by a nut and washer cd: and in Figs. 66 and 67, the whole commutator is held on the shaft by a nut and lock-nut fe. In Fig. 69 only one nut is used for this latter purpose. The solid black represents insulation. Having regard now more particularly to Fig. 66, it will be noted that the washer d is of the same diameter as that of the combined segments. Thus it differs from the other designs in that these latter have a clear shoulder at the left end, as shown lettered i in Fig. 67. It may perhaps be said, without its being stated as a set rule, that Fig. 66 is more especially suited for small sizes. For this, referring to the nuts and washers, would be on the general principle that parts should never be too small absolutely. On a large scale certain parts might be minute in proportion to the whole, but not so absolutely or in other words to the size of a man. The same parts oa a smaller scale would need to be of increased size in proportion to the whole, to avoid being too small absolutely. Beyond this con- sideration, however, a clear shoulder as at i allows of an un- hampered peripheral surface for wearing down. A groove turned at the other end as shown dotted at h, Fig. 67, leaves a surface clear at both ends. In Fig. 66 the dotted line shows how the wear is confined and hampered at both ends> and illustrates the difficulty, if not impossibility, of keeping the wear even all along, so as to avoid sparking. The surface ih in Fig. 67 has not these difficulties. In a patent for this groove h taken out by Mr. J. W. Easton, of New York, it is recommended that it should be kept filled with some easily removed insulating material, to prevent its filling with metal dust from the wear 108 COMMUTATOKS. of segments and brushes, which might otherwise cause short circuits between the bars. Though familiar with the idea of the annular slot some time before the date of this patent, we are not aware to what extent, and with what success, this method has been adopted in practice. As to the washers and heads, it will be noted that in Fig. 68 there is one of the former at each end, on account of the flat head. A point, however, to which attention may be drawn is the angle with the axis under the head and washer, as at m and n, Fig. 66, assumed in different designs. This, as will be seen further in subsequent sketches, varies from about 60 and 50, to 45, 30, and even less. A- great difference thus exists. The principal point to be attained, however, beyond holding the segments securely against the centrifugal force tending to make them fly off, is to hold them so firmly together, considering the large number of parts forming the whole, that they shall not easily be put out of truth, after leaving the lathe, by any accidental blow or jar. With the larger angle,, the best effect, of course, is to hold the segments tightly between the washer and head ; while the smaller angles have a best effect in holding the segments in toward the axis. It has to be considered, however, that insulating materials have not the same density and solidity as metals. They, moreover, vary in nature, and, as has already been pointed out, fibre is apt to absorb moisture and swell thereby, and to shrink again when dry and hot. Now, this shrinkage would naturally have more effect in loosening the bars diametrically with the large angles than the small. Thus a small angle with the axis might seem the best with fibre. But a substance less liable to- shrink, such as mica, may be preferable for large angles. Conversely also, in consideration of its laminae being in planes normal to the axis of the shaft, a large angle would be better for the mica, when so used. With a small angle, and assuming the possibility of there being any give in the insulation between METHODS OF CONSTRUCTION. 109 the bars, and assuming further that these are tightly fitted on the cylindrical body of the sleeve, with hard insulation between, then on the nut being tightened up, and the slope of the washer having its best effect diametrically inwards, there would be a tendency for the ends of the bars within the washer to become jambed against the sleeve, the slope of the washer in a manner acting as a wedge. The result of this would thus be, that the segments dragging on the sleeve would not be driven home so tight under the head as under the washer. In Fig. 68, where the angle is very small indeed, any possibility of this eventuality is met by the fact that the washers at each end lie flat against the nut and head respectively, and also against the bar ends ; and thus the bars are driven directly by the nut. There does not seem much allowance here, however, for any give of the insulation enclosed between the washer and the projecting heels or snugs of the segments. A practical point is to allow a thickness of sleeve where the nut rides for a sufficiently large thread ; and a length parallel with the axis, such that the nut may not be too thin: thus, tight screwing up may be effected without the thread stripping, or the nut bursting, which is of course a matter of primary importance in securing the solidity of the whole mass. This nut, it should be mentioned, requires to be locked to prevent possible slacking back. One method is to put radial screws through it, generally three, with their points taking into the sleeve. Another method is to put one or more screws parallel with the shaft through the nut, with their points taking into the washer, as shown in Fig. 77. But now we may turn our attention to commutators of the second kind in our classification. We find these exemplified in Figs. 70 to 73. Of these, Fig. 70 is a Kennedy design ; Fig. 71 an example from a " Westminster " dynamo by Messrs. Latimer Clark, Muirhead, and Co. ; Fig. 72 a Giilcher ; and Fig. 73 an early type of Kapp commutator. Here, as was intimated, a 110 COMMUTATORS. special object has been to secure a short total length in proportion to the length of brush contact surface. The difference between these and the first four is at once apparent, in that they are undercut at the ends, and the washer and FIG. 70. Kennedy. FIG. 71. "Westminster.' FIG. 72. Giilcher. FIG. 73. Kapp. mushroom head more or less let into the ends of the segments. This is especially the case with Figs. 70 and 71 ; while with the former in particular the total length scarcely exceeds that of the segments. A further difference, how- METHODS OF CONSTRUCTION. Ill ever, will be seen, in that while the segments of the first four were all bedded on the sleeve with insulation between, in these latter there is no insulating material here, an air space between being left instead. Moreover, whereas the washers and heads of the former had only one slope, tending to force the segments inwards, in these latter, excluding Fig. 71, there are two slopes. Thus the effect of tightening the nut is to maintain the segments at a constant diameter or pitch, instead of only forcing them inwards. This forms an essential difference in construction. The angles of the reverse slopes are 45 with the axis of the shaft. Now in Fig. 71 we- find this peculiarity that air spaces are left, lettered II, between the inner side of the undercut and the outer periphery of the insulation ; while at the same time there is no bedding on the sleeve, and the washer and head have only one slope. Thus the bars are all simply pressed inwards by tightening the nut,, and held together like the voussoirs of a circular arch or culvert ; the case would be analogous in Figs. 66 to 69 were the interior insulation round the sleeve omitted or but loosely fitted or packed in. If, however, returning to Fig. 71, the spaces II were filled up solid, then the segments here also would be maintained at one set diameter or pitch, as in the case of Figs. 70, 72, and 73. Assuming, however, the single slope, without there being any direct support for the bars radially from the centre, then, especially when the commutator is divided into a large number of parts, the taper of each segment on its cross section is so slight, that an accidental blow on the outside, on any one or two of them, might drive them in, in spite of th& tightness of the nut ; thus the whole would be put out of truth, necessitating a return to the lathe. Hence a direct support both inwards and outwards would appear preferable, either by means of the single slope under the head and washer, and bedding on the sleeve, or else by double slopes on washer and head, as in Figs. 70, 72, and 73. 112 COMMUTATORS. In these four designs, Figs. 70 and 71 especially, it will be observed that the brushes cannot wear right through, as they were open to do in Figs. 66 to 69, for they would reach the washer and insulating ring before doing so. They all have a clear shoulder, as at i, Fig. 67. It might appear in reference to Figs. 70 and 71 that on much wear taking place the sections of the segments at r would become so reduced as to choke the current flowing to and from the lug. But as so little wear is allowed at all, renewals would be needed before much trouble in this direction could arise, at least, in the case of Fig. 70. Excessive wear may, of course, lead to difficulties here, as else- where. In the other designs the undercut is not nearly so great. It may be noted that there was a slight undercut at the lug end in Fig. 69. Regarding the matter now, however, from the point of view of prime cost, we find these latter four examples compare favourably with the former. Thus a slight gain accrues at once from the shorter sleeves. But from the fact that there is no insulation between the bars and the sleeve, and pro- vided the air space thus left is not less than (say) T \in., there is no necessity either to bore the interior of the seg- ments or to turn the outer cylindrical surface of the sleeve ; and so machining is saved. In Fig. 72 a further saving in this same direction is effected by chambering the interior cylin- drical surface, lettered s s, thus leaving only the ends to bore smooth to fit the shaft, while the chambered portion need have only a roughing cut taken off it, if any. Moreover, as the length of the segments themselves in the latter four does not exceed what is required for the brushes and lugs, whereas in all the other designs we illustrate there are projections at both ends beyond these limits, metal is saved in this respect. Economy is also effected, of course, in insulation. A distinctive feature in Fig. 73 is that nuts are eschewed, and two sleeves are adopted, the one screwing into the METHODS OF CONSTRUCTION. 113 other, as shown. As in Fig. 68, however, it has two washers, one at each end, and both from the same pattern. We may note a further characteristic which these hold in common with the washers in Figs. 68 and 69. This is that they are not centred on the sleeve, excepting in so far as in Figs. 68 and 69 the washers there force the segments on to the interior insulation, and so become centred thereon themselves. In the other designs before us the washers are bored to fit the sleeve, and so are centred on it ; and they are thus the better adapted to assist in maintaining the truth of the commutator. But in Fig. 73 they are not centred on anything whatever, and entire dependence for maintenance of truth is apparently placed on the friction of the grip between the sleeve heads. An advantage, however, in connection with these latter four designs is that for larger diameters of commutator, while assuming the same diameter of shaft, it is only necessary to increase the diameters of the washers and nuts, simply leaving a larger air space between the segments and the bush. For very large diameters the bush may be double, being com- posed of an inner cylinder riding on the shaft, and an outer cylinder carrying the segments, united by radial ribs to the inner one. By this arrangement passage for ventilation is afforded by the space between the cylinders. We now come to four more designs, Figs. 74 to 78. Of these the first two, it should be stated, we borrow from Prof. Silvanus P. Thompson's "Dynamo Electric Machinery." Fig. 74 is another design by Mr. Gisbert Kapp, and Fig. 76 one by Messrs. Paterson and Cooper. Fig. 77 is another ** Westminster " design and Fig. 78 is a design adopted by Dr. Hopkinson, though with this latter we are not able to show any insulation. Fig. 74 will be seen to be similar to Fig. 73 in having a double sleeve : otherwise it is totally unlike. It is, however, similar to Fig. 78 in simplicity of end slope, and in having very large angles. Fig. 75 represents 114 COMMUTATORS. Mr. Kapp's latest form of commutator, which we borrow from the very fine collection of plates at the end of the fourth edition of Prof. Thompson's book above referred to. It will be observed that the double sleeves are abolished, only a very fragmentary idea of a second sleeve being represented by a prolongation of the nut. Comparing with Fig. 71, it will be observed that the gaps there lettered I are here inside the FIG. 74. Kapp, %2%g%%^^ FIG. 75. Kapp. insulating cones, instead of outside. But this apparently small transposition of the gap is not without effect. It will be seen that it makes all the difference between the circular arch prin- ciple of support for the segments, already alluded to, and a solid central bedding. For with the gap inside the insulation, as shown in Fig. 75, the segments are directly supported by the cones at either end, and so cannot fall inwards toward the METHODS OF CONSTRUCTION. 115 centre, and are, in fact, held at a certain rigid pitch or diameter, in the same manner as with Figs. 70 and 72. The washer rides on a shoulder of the nut, and so is centred on it. It may- be noted further how that, in accordance with previous remarks, owing to the adoption of an air space for insulation between the segments and the sleeve, and to the supporting of the seg- ments at the ends only, a large diameter may be, and is, FIG. 76. Paterson and Cooper. FIG. 77." Westminster." I FIG. 78. Hopkinson. reached by simply increasing the diameter of the washer and head. Figs. 76 and 77 will be seen to have similar segments, and both differ from the remainder in that they have insulation under the ends of the segments only. They thus effect a com- promise in this respect between the first four designs and the second four we have illustrated. Bedding on the sleeve is secured without the expense of carrying this the whole length 116 COMMUTATORS. of the segments, and so saving in both machinery and insula- tion is effected. This method of bedding may be effected with mica, folded round in narrow strips, and in very thin layers : for when very thin, mica is extremely pliable. In Fig. 76 a small washer of triangular section is used, which rides, however, on a shoulder on the nut, and so is centred. In Fig. 77 the washer rides on the sleeve, and is prevented from turning by a pin let into the sleeve, as shown at t. The object of this is two-fold, inasmuch as it prevents any possibility of slewing the segments on tightening the nut ; and also it gives security for locking the nut by means of the screw u put through both parallel with the shaft as shown. Another simple method for securing the same ends is to cast a snug on the inner periphery of the washer, in such a manner as not to interfere with its being turned in the lathe, which shall engage between snugs or in a slot in the sleeve. For the evil of slewing the segments, caused by the washer going round with the nut (when not prevented), and taking the ends of the segments with it, is not an imaginary one ; though many makers rely for its prevention on the tight clamping of all the parts together during the process of tightening up the nut. A further distinctive feature about Fig. 77 is that it is put on the shaft without being held there by a nut or nuts at the end. A sufficiently stout steel screw is put in at the end of the sleeve projecting beyond the nut, as shown at v, experience, so far as we are aware, justifying this as quite enough. For as there is no conceivable force, at least such as could be antici- pated, apart from mere vibration, with a tendency to separate the commutator from the armature, there seems no reason why the simple screw should not be sufficient. This method is, however, not peculiar to the one type we illustrate. It is essential with all commutators that they be driven direct from the shaft. Hence we find in Figs. 76 and 78 that the sleeve is keyed to the shaft ; while in Figs. 66, 67, 71, METHODS OF CONSTRUCTION. 117 and 77 a steel pin is driven into the shaft, as at g, for this purpose. The nuts, whether of gunmetal, wrought iron, or steel, are usually circular, with radial holes, or else rectangular notches in the rim, for the use of a tommy to tighten up with. But, as shown in Fig. 76, horizontal holes parallel with the shaft may also be adopted ; while two flats, one on each side the nut, for the use of a spanner, is another method. CHAPTEK XIII. COMMUTATORS. CONNECTIONS WITH ARMATURE WINDING. THIS chapter we propose to give to the consideration of some remaining items more or less independent of the interior con- struction of commutators. Some of the various methods in which the lugs are formed, and connection with the armature winding achieved, may thus engage our attention. As already intimated, the commutator lugs may be either cast in one with the segments, or they may be separate pieces soldered or brazed in. This latter has of necessity to be the method adopted when the segments are of rolled copper, except, perhaps, when, as in cases previously alluded to, the armature is wire wound, and the commutator large in proportion. The lugs when separate are frequently made of two strips of copper riveted together, opening out into a fork at the outer end to receive the winding end. This is shown herewith, Figs. 79 and 80. The nitch in the segment receiving the inner ends is cut out with a small circular saw, which accounts for the rounded corner a. Figs. 81 to 83 are other variations. Here one strip only is used, bent over at the top as shown, so as nearly to enclose the winding end soldered into it ; and the inner end, instead of being received in a nitch, lies in a recess at the side of the 120 COMMUTATORS. segment, which may, however, be cut with a saw the same as the nitch. It may be riveted to the segment as well as FIG. 79. FIG. 80. soldered. A very common way, instead of enfolding the winding end when this is a bar, is to make a saw cut in the bar FIG. 81. FIG. 82. FIG. 83. end to receive the outer end of the lug, as shown in Figs. 84 and 85. The lug is then simply a straight strip of copper, CONNECTIONS WITH WINDING. 121 received and soldered or otherwise fastened into a saw cut at both ends. In all cases, the outer end of the lug, beside being soldered to the armature bar, may also, as already intimated, be either screwed or riveted thereto. FIG. 84. CD FIG. 85. A case where rolled segments may be combined with wire winding without the use of additional lugs is illustrated in FIG. 86. FIG. 87. Figs. 86 and 87 herewith. Quasi lugs are formed by turning a groove d in the segments. FIG. 88. FIG. 89. Turning our attention now to cast segments, we find a common form in Figs. 88 and 89. Here very short lugs only are necessary, with wire winding, when, as in the previous 122 COMMUTATORS. figures, the wire can easily be bent down to the smaller dia- meter of the commutator. In the case, however, of bar-wound armatures for heavy currents, where the bar ends cannot be FIG. 90. FIG. 91. brought down, the lugs must then extend to the full diameter of the armature, as illustrated in Figs. 90 and 91. This looks very neat, the lugs being all turned up bright as well as the FIG. 92 brush contact surface. Fig. 92 is a variety where the lugs are sloped toward the armature. This has the advantage of allowing more room for the brush-holder, so that the brushes can bear CONNECTIONS WITH WINDING. 123 right up to the roots of the lugs. It also practically elimi- nates the short piece of single conductor bar that passes from the armature end winding to the lugs. For this piece, when the brush contact surface is not wider than one segment, FIG. 93. FIG. 94. has to carry the whole current when in series with the brush, and being only of a size adapted properly to carry but half the current, it would then offer a resistance. Generally, how- J L FIG. 95. ever, this resistance is considered negligible owing to the shortness of the piece ; and the bar does not heat as it otherwise might, owing to the fact that it revolves in the open air, and so is kept cool. But another variety of the 124: COMMUTATORS. same thing is shown in Figs. 93 and 94. Here, it will be seen, the lugs, instead of being carried out solid to the outer periphery, are considerably lightened, and open spaces left between them. This latter arrangement, especially when there is much difference between the diameters of the armature and commutator, must be decidedly more economical. For there is less metal and less insulation than in the former, and labour is saved in not having to machine or file up the sides of the lugs. Ventilation, moreover, is completely stopped in Fig. 91, but not in Fig. 94. A good example, however, of the method shown in Figs. 90 and 92 occurs in the case of the two commutators of the Elwell-Parker motor-generator, or con- tinuous-current transformer, already once alluded to. For here the commutators, especially the high-tension, are abnormally large in diameter. Fig. 95 illustrates a further method of connection, used in the case of the Hopkinson adaptation of the Hefner- Alteneck end winding for drum armatures. Here union is made with the interior ends of the cross connections, instead of to the exterior. Hence a bar, screwed to the segments, and soldered or brazed or otherwise fastened to the ends of the involutes i i, is all that is required for the purpose. CHAPTEK XIV. SPARKING AT COMMUTATORS. ELEMENTARY THEORY OF ELECTRIC SPARKING. THE sparking that takes place at the brushes on a commu- tator is a subject that may now engage our attention in this and succeeding chapters. It is far, however, from being a matter of mere scientific interest to find out what may be the precise cause or causes of this peculiar phenomenon. For, as seen from a practical, not to say a mercantile standpoint, these scintillations, so brilliant to the eye, are none the less a manifestation of so much wasted energy, destruction of material, and loss in capital or dividends. A double object, therefore, each of weight, will attend any investigation into such a sub- ject ; and it is hence, with this purpose in view, that we may now proceed. At the outset of our task various preliminary questions occur, which will have presented themselves in times past, and doubtlessly still present themselves to the inquiring mind in detail. Thus, what are the exact reasons that brushes will spark in one position on a commutator and not another ; and why worse in one position than another ? Why do some dynamos always spark, but not others ? Or, again, why do dynamos sometimes spark, and yet at other times give no trouble in this 126 SPAKKING AT COMMUTATORS. direction whatever 1 While a yet further problem of some pre- sent day interest relates to the comparative absence of spark- ing in connection with the use of carbon brushes. A better solution of these and many other similar queries will be arrived at if we endeavour in the first instance to attain some clear understanding on the subject of electric sparking generally, apart from that in connection with com- mutators in particular. For it is evident that, without a proper comprehension of the fundamental laws and facts, no really good and satisfactory understanding of more complex portions of the subject ultimately to be arrived at, will be possible. Thus a first necessary condition for any sparks is that there must be a difference of potential or electric pressure between two bodies, for a spark to pass from one to the other ; and such a spark will then flash from the body of higher potential to the lower. We may now, however, submit electric sparks to a sub- division into five distinct orders. These are as follows : (1.) Statical disruptive sparks. (2.) Induction disruptive sparks. (3.) Self-induction disruptive sparks. (4.) Continuous flame, or voltaic arc. (5.) Continuous disruptive discharge. The above classification, it will thus be observed, is based on differences, partly in the effects and partly in the causes. We may briefly review these orders separately, before more fully studying them in a greater or less measure conjointly. The first is distinguished by the fact that it occurs with statical electricity : that is, the electricity which is produced by friction between various substances, such as glass and silk or fur, and resides on the surface of the charged bodies. Two bodies thus charged respectively with positive and ELEMENTARY THEORY OF SPARKS. 127 negative electricity, or one of them not charged at all, being brought near together, a disruptive spark will flash between them without their being in contact. A spark of the second class takes place in connection with current electricity, such as is generated by a chemical battery or a dynamo. It is of high voltage and is disruptive, and, like the first, requires no previous contact of the objects between which it passes. The third, or self-induction spark, is also the result of current electricity, and a high electromotive force between the terminals. It is likewise disruptive, but only follows after previous contact. The fourth in our classification, or voltaic arc, is a further phenomenon in connection with current electricity. It is preceded by a spark of the third order ; but is then depen- dent on the electrodes not being parted by too great a gap in proportion to the strength of the current and its potential, principally the latter. This latter condition being observed, it has the peculiarity that it continues over a gap too great for the normal potential to send a spark across, in the well-known manner exemplified by the ordinary arc lamp, and contrariwise to the complete cessation of their being, and the infinitesi- mally small fraction of time occupied by a spark of either the first three orders. The continuous discharge forming our fifth order is a simple effect in current electricity, where there is a normal very high potential difference between the electrodes. It is disruptive,, and requires no previous contact. We may now, however, subject the above to a more complete analysis, taking the various orders into consideration, not only separately, but as intimated, also in conjunction with one another. Thus, statical electricity, besides residing on the surface, for instance, of jars or brass knobs and so forth, is of extremely high potential it may be of hundreds or thousands ^^^ TSM IW71ESXTT] 128 SPARKING AT COMMUTATORS. of volts ; while the current, if it may be said to have any in passing from one object to another, may only be a minute fraction of an ampere. A peculiarity, moreover, of sparks of this class, even when of great length, and so of great potential, is that they have but little effect on the electrodes they play between, such as the brass knobs of a frictional electrical machine, which only become slightly tarnished. But they are far, however, from being necessarily harmless : for these sparks have this further peculiarity, that they are destructive to any dielectric substance that may be between the electrodes, in the sense that they can pierce or break and rupture any such object. Thus a spark may be made to pierce not only the air, but, with a sufficiently high potential difference between the elec- trodes, also glass, paraffined wood, ebonite, or other such materials. Hence the term "disruptive," as applied to this kind of spark. It is in this direction, indeed, that the de- structive effect of lightning is probably to be found. For while 2 cloud may be a body heavily charged with statical elec- tricity, say positive, the true negative will be the damp interior of the earth. Objects projecting above the ground, such as trees and tall chimneys and so forth, are for the most part dielectric, though perhaps not entirely so, especially in so far a,s they contain moisture ; but in so far as they are dielectric, the large disruptive spark known as a " flash of lightning " has a destructive effect on them in its endeavour to pass by their means to its true negative in the body of the earth ; while a good conductor, such as a copper rod extending from the summit of the erection down well into the earth, will not en- counter the disruptive qualities of the discharge, and so will escape damage. Passing the second and third of our orders for the time being in this more particular review, we may now glance at our fourth order the arc. As a clear conception of the production and continued generation of this form of electrical flame will tend ELEMENTARY THEORY OF SPARKS. 129 to a good understanding of our subject as a whole, we may con- sider it with more or less thoroughness. In the first instance, it has to be borne in mind that the carbons in an arc lamp form part of what is termed a " circuit." That is, the electric cur- rent, starting from some generator, is conveyed by a conductor (say, a copper wire) to one carbon; it thence passes to the other carbon, and back by another conducting wire to the negative terminal of the generator. In this case, moreover, at least with " continuous " currents, the electricity passes through the interior of the conductor, in contradistinction to the manner of the statical electricity, which lies on the surface. With the latter, a " circuit " as above described is not necessary ; for there it is a pure case of two bodies charged at dif- ferent potentials, of which, when they are brought sufficiently near, or are connected, the one higher charged will discharge into the lower one, so that both become of equal potential. This may be likened to the case of two tanks of water at dif- ferent levels ; when connected by a pipe the water in the higher one will flow into the lower till both are of the same level. But there is nothing of the nature of a circuit j and when the water in both is of the same level, the action ceases. Current elec- tricity, on the other hand, may be compared to the case of hydraulic distribution of power, wherewith the water is pumped by engines into a series of pipes which convey it to various points where its energy may be utilised, as for working lifts and hoists, and thence bring it back to the suction of the pumps once more. It may be brought back to the pumps, that is. For after having been used, it can be run to waste, or re- turned to the earth instead, and fresh water be pumped into the pipes. The earth may then be said to be the return half of the water circuit. For as the used up water is returned to the earth, so is the fresh water drawn originally from the earth. It is thus also with electric currents, though in practice only with weak currents, such as are used for telegraphing purposes* 180 SPARKING AT COMMUTATORS. The return half of the circuit may be the earth instead of another wire or "lead." Reverting, however, to the arc, we find the explanation of this phenomenon, which we take from Prof. Silvanus Thomp- son's " Elementary Lessons in Electricity and Magnetism " (though we use our own words), to be as follows: On the carbons being duly connected up in a circuit as described, they are first allowed to be in contact at their points. A current, which experience shows should not be less than 5 amperes as a minimum, or at a less pressure than 40 or 50 volts, is started through the circuit. The carbons are then drawn slightly asunder. At the first instant a self- induction spark of the third order of our classification, to be dwelt on later, flies from the positive carbon to the negative. This is accompanied by great heat due to the current, which volatilises into gas some particles of the opposing carbons. If now the carbons be drawn not too far apart, this gas will form a conductor for the current from one electrode to the other. The precursory self-induction spark being spent, and the cur- rent now flowing continuously through this gas, intense heat is developed owing to the high resistance of the latter. This causes . the points of the carbons to become white hot, whence arises the light. They are thereby also slowly con- sumed,; and it is to be noted that the positive carbon, or that from which .the current flows, burns down at twice the rate of, the negative. The current flowing continuously through the gas from one carbon to the other, in appearance like a blue ambient, flame, thus forms what is known as the voltaic arc. A marked difference will thus here be noted between the arc and the disruptive spark already enlarged on. For, contrary to the case of the spark, the electrodes are here distinctly sub- ject to destruction. A body between the electrodes that is, within the arc will also be destroyed, however, though not by any form of disruption as with the spark. But the intense ELEMENTARY THEORY OF SPARKS. 181 heat of the arc will burn, melt, or volatilise, almost if not quite every known substance. Now, as explained, the arc is immediately preceded by, and has for one of its own pre-existent causes, a spark of the third order. To this latter, and the second order, we may now give our attention. Induction and self-induction sparks, like those of the first order, are disruptive. But they differ from the first, not only in being effects of current electricity as inti- FIG. 96. Elementary CoiL FIG. 97. Induction Coil at " Make." mated, but further in that they have their origin in magnetism. This we may now proceed to make more clear. It is well known that if a coil of wire be made as shown in Fig. 96 herewith, and a current of electricity be sent through it, a magnetic field will be formed within the coils. If the direction of the current be as indicated by the arrow heads, then, according to Ampere's well-known law, the polarity of the field thus formed will be as also shown by the letters N and S. Should the current be reversed, the poles will also be reversed. K2 132 SPARKING AT COMMUTATORS. Moreover, on an iron bar being enclosed within the coil as de- picted, the magnetic effects will be still greater, owing to the iron having a much greater magnetic permeability than air. In Fig. 97 are shown two coils, one within the other, having a common centre line, and also enclosing an iron core. Now, especially when an iron bar is enclosed as represented, a further effect may here be realised. This is, that if a sudden current be sent through one of these coils, say the interior Fia. 98. Induction Coil at "Break." one, it will induce a sudden current running in the opposite direction in the other coil. Further, on suddenly breaking the primary current in the interior, a sudden current will again be induced in the outer or secondary coil, but this time in the same direction as the primary current, as shown in Fig. 98. In Fig. 97 the induced secondary current tends to produce a polarity opposed to the polarity of the primary coil, as shown by the small and large letters ; while in the case of Fig. 98, the secondary polarity augments the primary. But the point ELEMENTAEY THEORY OF SPARKS. 133 immediately to be arrived at, is that this secondary current is purely a magnetic effect that is, a result obtained through the intervention of magnetic induction. On this we may yet further enlarge. In Figs. 99 and 100 is shown a simple armature coil in a field between two poles N and S, which may be revolved about an axis x y. Now, in Fig. 99, where the coil is shown quite vertical, and so with its plane normal to the lines of force running from N to S, if the coil be rotated in either direction, by which motion the number of lines of force it encloses is being diminished, a current will run round it FIG. 99. Lenz's Law Illustrated in Elementary Dynamo CoiL as shown by arrow heads. Its polarity also (as in Fig. 96) will be as indicated by the small s and n. In the case of Fig. 100, however, the coil is represented by the curved arrow as rotating from a horizontal position to a vertical. It is thus increasing the number of horizontal lines of force that can pass through it. The result is that a current will course round it, but in the opposite direction to that in Fig. 99. Now, a point to be noted is that in Fig. 99, the n and s poles of the coil are attracted by the respective N and S poles of the field that they oppose, and hence will offer opposition to the rotation of the coil. In Fig. 100 also, it will be seen that in conjunction with 134 SPARKING AT COMMUTATORS. the direction of rotation, the s and n poles of the coil are being brought nearer to the S and N poles of the field, from which they are naturally repelled. Hence here also there is opposi- tion to the revolution of the coil. The opposition to the rotation, which in these cases is the necessary cause of the current in the coil, and so of the polarity of the coil, thus illustrates Lenz's law, that any primary cause for an induced electric current produces effects ivhick tend to eliminate such primary cause. We may now return to Figs. 97 and 98. It should be mentioned first that the iron core is supposed to be without magnetism W \L FIG. 100. Lenz's Law Illustrated in Elementary Dynamo Coil. when there is no current flowing round it. In Fig. 97 we find the sudden influx of the primary current causing the lines of magnetic induction within the core to rise in number from zero up to a certain maximum. This increase in the lines of magnetism is now the real cause of the current generated within the outer secondary circuit, running round in the opposite direction to the primary, as shown by the arrow heads; pre- cisely as an increase is a cause of such an effect in Fig. 100. The result of this, again, is that the secondary current tends to produce poles s and n, which are contrary to the primary : ELEMENTARY THEORY OF SPARKS. 135 that is, to eliminate the very influx of magnetism by which the secondary current is itself called into existence. Now, while the primary coil may be of a few turns of stout wire, the secondary may be of a large number of turns of fine wire. The potentials of all the turns of the secondary being accumulated, forms an enormously high total electromotive force between the ends of the secondary, brought near together as at g. This distance not being disproportionate to the electromotive force, a disruptive spark will strike across in the direction of the arrow heads at the instant of the sudden increase of the magnetism of the core. The primary current continuing steady, and there being no further alteration of the magnetism of the core, there will be no continuance of current in the secondary, and nothing more will happen except that the full strength of the primary current and the polarity of the core become established after the cessation of the resistance thereto offered by the secondary. But if the primary circuit be now suddenly broken, there will be an immediate decrease of magnetism in the core, from maximum to zero. This will cause a current to flow round in the same direction as the pri- mary, as shown in Fig. 98, contrary to the manner in Fig. 97. A disruptive spark will fly across at g again, but in the opposite direction to that in Fig. 97. The secondary here will cause a polarity identical with that of the primary. It hence tends to maintain the primary polarity, while it is to the very fact of the decreasing of this magnetism that it owes its own existence. We thus see in these two cases a still further exemplification of Lenz's law as above enunciated. Now, the sparks that take place at the gaps g in Figs. 97 and 98 are induction sparks pure and simple, such as belong to our second order. They are disruptive, and would do more damage to a dielectrical substance in the gap than to the terminals at either side. As explained, their electromotive force would be very high, and the current extremely small. The potential 136 SPARKING AT COMMUTATORS. difference, however, between the terminals will depend, as in the case of an armature winding, on the number and on the rate of the increase or decrease of magnetic lines, and on the number of turns in the secondary coil. Thus, with a given rate of making or breaking the primary circuit, a compound coil, large in diameter so as to enclose many magnetic lines, and with a great number of convolutions in the secondary coil, will obviously generate a much higher electromotive force than one of smaller size, and with fewer turns in the secondary. Trans- formers, or converters, as they are variously termed, exemplify this kind of induction. A low tension alternating large current in the primary coil, consisting of a small number of turns of thick wire or copper bar, induces an alternating high tension small current in the secondary, having a large number of turns of fine wire ; or vice versa. The resistance caused by the fine wire, it will be noted, keeps the secondary current small, though its electromotive force may be high. In the high-ten- sion experiments by Messrs. Siemens Bros, and Messrs. Swin- burne and Co., at the Exhibition at the Crystal Palace in 1892, wherewith pressures of 50,000 and 130,000 volts respectively were attained, it was in this manner that such results were arrived at. Powerful disruptive sparks were emitted between electrodes ; while owing to the presence of an appreciable cur- rent also, enormously long arcs, 2ft. or so in length, could be maintained. It is further to be noted here also, that owing to the normal potential being already so high, preliminary contact between the carbons was not required. The precursory spark of the arc was of our fifth order, and not our third order, as is usual with the arc. For here, on the carbon points being brought within about 3 inches of each other, the current would immediately leap across, after the manner of that order, with which we shall deal in due course. As we have stated, however, the above refers to induction sparks only, which are caused in a different circuit to that of ELEMENTARY THEORY OF SPARKS. 137 the primary. But sparks similar in nature, and based on the same laws, may be obtained in the primary that is, within any circuit itself. Such sparks, with cause and effect taking place within the same circuit, are the result of what is called the self-induction of that circuit, and we may hence style them self-induction sparks. These, forming the sparks of our third order, may thus now engage our attention. CHAPTER XV. SPARKING AT COMMUTATORS. SELF-INDUCTION AND ELEMENTARY THEORY CONTINUED. FIG. 101 shows diagrammatically a complete circuit, including a coil with iron core. A generator is indicated at a, and a gap which can be closed at g, while for the present the dotted line c c may be disregarded. Now, a current flowing steadily as represented by the arrow heads, will cause the same polarity of the coil here as in Fig. 96 ; though this would of course be only when the gap g was closed, as otherwise the circuit would not be complete. Let it now be imagined that in the first in- stance the gap g is open. There will then be no current flowing, and so no lines of magnetism within the coil. Suppose, then, the gap to be suddenly closed. We may note the immediate effect. A sudden generation and increase of lines of magnetic induction will take place within the coil, which will exercise a 'counter tendency to make the current flow round the coil in the opposite direction to that shown. It will thus momentarily retard the full establishment of the normal main current. But the full current becoming at length established, let the gap g be suddenly opened. The result will be a cessation of the main current, with consequent decrease of magnetism within the core. But a sudden decrease of magnetic lines will cause a 140 SPARKING AT COMMUTATORS. current to flow round in the same direction as the main cur- rent. Hence at the moment of breaking contact, the main current is reinforced with more or less strength and difference of potential, according to the dimensions of the coil and the rapidity of the break. In consequence, a disruptive spark, due to the sudden and great increase of potential between the oppo- sing ends, will take place at g, leaping across in the same direc- tion as the main current, as in Fig. 98. Yet further, inasmuch FIG. 101. Diagram Illustrating Self-induction. as we are dealing here with the main current itself, and not a secondary, if the points at g (Fig. 101) are not pulled too far asunder, the current may continue crossing the gap as an arc, in the manner already described. It is to be noted that in the cases of Figs. 97 and 98 these self -inductive retardations do actually take place in the primary coils ; and while induction sparks are produced in the secondary, self-induction sparks may be produced at the moment of break in the primary. SELF-INDUCTION. 141 We thus find in the case of a self-induction spark the effect of Lenz's law again. For the momentary counter cur- rent tends to retard the cessation of the main current, although it is the very act of this cessation to which the counter current and the sparks owe their existence. But, as already intimated, these induction and self-induction effects are entirely due to the intervention of magnetism. It is thus that the phrase " elec- tric inertia " is not a safe one to use instead of " self-induction." It is not the inertia of the current per se that causes it to fly on after a break of contact, and cross the gap in a spark. A high electromotive force may accumulate at the positive electrode at the break ; but this is not, correctly speaking, analogous to the high-pressure that may occur behind a valve in a pipe containing water flowing under pressure, when it is suddenly closed. In this latter such pressure is due to the momentum of all the water behind the valve, which is suddenly brought to a stop. Momentum implies weight. But there appears to be nothing whatever of the nature of weight in the electric current. Hence the cause or causes of effects manifested by an electric current that might seem due to something like momentum must be looked for in an earlier state of things. This is made clear by the fact that if the wire circuit, as in Fig. 101, be pulled out so as to form a simple circuit with- out any coils in it, and with the iron core also absent, there will be scarcely any self-induction left; and on breaking the circuit at the gap there will be little or no spark, although the actual total length of the wire is unaltered. Thus the absence of any accumulation of electromotive force at the positive elec- trode in this latter case, shows that there is not anything akin to momentum in the electric current, as with the flowing water suddenly stopped by the valve. With the coils it is a pure case of a sudden generation of an extra electromotive force in accordance with the laws of magneto electricity, already dwelt on. This newly-generated electromotive force, impelled by the 142 SPARKING AT COMMUTATORS. magnetic forces to which it owes its origin, rises to so high a potential in the positive electrode at the moment of break it may be to some hundreds or thousands of volts that it is able at the instant to send a disruptive spark through the air and across the gap in the manner described. We may turn now to the fifth order of sparks which we have assumed. It has been stated that the sparks of the first three orders are the effects of a high potential difference between the electrodes ; though in the second and third orders this will be higher than normal. Our classification is, however, based on the causes rather than on the effects themselves. Thus, our fifth order of sparks are those that result from a high potential of the normal or main current itself, without any magnetic or other augmentation. It is again an effect of current electricity. Two electrodes, for instance, in a circuit of either continuous or alternating current electricity, of say 10 amperes and 20,000 volts pressure, if held a few millimetres apart, would have a continuous disruptive discharge passing between them from positive to negative, and that loithout pre- vious contact. This latter characteristic thus alone would dis- tinguish it from an arc. But their brilliancy, as compared with the low luminosity of the arc, that is, of the arc itself, disregarding the intense light from the white hot carbons, and the absence of the intense heat of the latter, together with a difference of the sound produced, would form further distin- guishing features. This fifth order, moreover, is not to be con- founded with the stream of sparks that may be obtained from a Ruhmkorff or other induction coil. For these latter belong to our second order, having for their cause magnetic generation. This continuous disruptive discharge of our fifth order, and indeed all disruptive discharges, have however a yet further dis- tinct difference from the arc. This is, that they take the most straight and direct course to the negative. An arc, especially of any length, is easily made to take a circuitous path ; as, for ELEMENTARY THEORY OF SPARKS. 143 instance, in the experiments by Messrs. Siemens Bros, at the Crystal Palace, already alluded to. For here the electrodes, instead of being held the one vertically over the other in the usual manner, were held level with each other in the same horizontal plane. Being also about a foot or ISin. apart, the arc then rose from the one ISin. or 2ft. upwards, coming down again to the other electrode, thus forming the shape of a horse- shoe or arch. Yet this great divergence from the straight line to the other electrode was chiefly caused by the air draught due to its own heat and the mutual repulsion of its different parts. The arc, moreover, in this case, was not of a smooth regular form like, for example, a rainbow, but waved and oscillated, and behaved in a manner that may be better likened to an arched blue flame of fire. The rupturing character, on the other hand, of the disruptive discharges, is entirely due to their intense proclivity to adopt a straight course. Hence, rather than be turned aside by any obstacle that may be in the way, they prefer to break it up or pierce it, and so attain their desired consummation. Our attention may now be directed to some special points. We have spoken of disruptive sparks and arcs, of current, and electromotive force, or potential. Some effects in parti- cular, however, may be noted. When dealing with the for- mation of the arc, we mentioned the great heat as being due to the current. A high voltage, with or without much current, produces on communication what is called a " shock," best made analogous perhaps to a vibration more or less terrific, according to its strength. But the current burns. A large current at a very low voltage will produce scarcely any "shock,' 7 but may produce great heat. This latter, however, depends on there being a resistance to its flow. A resistance being offered, the work done in overcoming it is the immediate source of the heat that will be manifested. If there be little or no resistance, there will likewise be little or no heat. 144 SPAEKING AT COMMUTATORS. Now there is always some heat with every kind of spark; but the point we wish to arrive at may be made more clear perhaps thus. Suppose an animal is to be killed by electricity. It may be put in a circuit with a high voltage and small current, say 20 amperes at 2,000 volts. On switching on the current, it is struck dead instantly by the " shock " due to the high potential ; while the body subsequently may show no signs of burning, for it will not have offered suffi- cient resistance for the small current to take effect. On the other hand, if intense heat be desired to burn or melt any otherwise refractory substance, large currents are required. Thus, we find in the case of electric smelting furnaces, wherein the intensest heat is obtained by means of the arc, that extremely large currents of even 12,000 or 14,000 amperes are used : while there may be only an electromotive force of 30 to 60 volts. Thus we observe that it is to the presence of current that heat is due in an arc, with all its concomitant effects, such as burning, melting, and volatilisation ; and it should be noted that the resistance that gives rise to the heat is not that due to the substance being acted upon, but to the arc itself : hence the comparative lowness of the electromotive force. We have already dwelt on the destruction of the elec- trodes of an arc. This, however, is not the only source of expenditure in either material or energy. For it is supposed that a back electromotive force is set up in the arc, which impedes the flow of the normal main current. Hence, besides the energy necessary to overcome the resistance of the gas which is the product of the volatilisation of the carbon, energy is also spent in overpowering this back electromotive force. A complete theory of the arc would, however, appear to be want- ing. But at the British Association meetings in Edinburgh in 1892, a Paper on the subject was read by Prof. Silvanus P. Thompson (see The Electrician, Vol. XXIX., p. 460), should any feel interested in knowing more. Further, however, when ELEMENTARY THEORY OF SPARKS. 145 considering the arc and its generation, we have observed that it is commenced by a disruptive spark, which may be of either our third or fifth orders, accompanied by great heat, due principally, as we now find, to the presence of the current : for a statical electric spark, wherewith there is practically no current, does not cause much heat. A further point, however, to be noted, is the extremely small amount of time occupied by a disruptive spark. This is, in fact, infini- tesimal ; the time taken by so great a disruptive spark as a flash of lightning being at the most only about the hundred thousandth part of a second. We have now reached that stage in our progress, however, when we may bring the above to a practical bearing. Thus we may consider what happens on the opening of an electric switch such as is in common use. When this is done, usually a flash is seen. Moreover, the switch may so be held that an arc is maintained between the moving tongue or contact piece and the fixed contact piece. But allowing it to be opened quickly, even by the means of some spring snap arrangement, the open- ing will still take a very appreciable amount of time com- pared to the extremely small period required for the spark. No switch could endure, whereof the moving parts moved with a speed even approaching that of a flying bullet. The upshot, hence, in the case of a flash seen at the opening of a switch, is that, whereas this may have for its commence- ment a self-induction disruptive spark of our third (or fifth) order, the remainder of the flash will be a momentary arc due to the current ; and the greater the current, the greater will be the deflagration.* * This point of the brilliancy of the flash, or the deflagration, depending on the quantity of the current, and also that of the intensity of the shock depending on the E.M.F., may be found fully discussed in the earlier part of Chapter IV. of Prof. J. A. Fleming's book on " The Alternate Current Transformer," Vol. I. L 146 SPARKING AT COMMUTATORS. Now we found when examining the arc between two carbons, that the precursory spark volatilised some particles of carbon ; that is, heated them so intensely as to turn them to gas. Further, we noted that on the establishment of the arc both carbons were burnt, owing to their oxidisation in the air ; but the positive carbon at twice the rate of the negative. Now r metals will volatilise more easily than carbon ; and moreover, they also oxidise when heated and exposed to the air, even when not fused. Hence, in the case of the flash seen with the switch, and drawing our inference from the arc between two carbons, we find that both contacts are exposed to destruc- tion. Firstly, some of the metal will be volatilised by the precursory spark ; and secondly, the positive contact will be burnt and oxidised away at twice the speed of the negative by the following momentary voltaic arc. This, however,, assumes an ordinary current, such as may be large enough to maintain an arc, and an ordinary electromotive force of but a few hundred volts at the outside. In the case of very high voltages, and a current too low practically for an arc, the flash on the opening of a switch would be a momentarily continuous- disruptive discharge of our fifth order. Both contacts may con- sume away somewhat, owing partly to their oxidisation on being heated and partly by volatilisation. But returning to the case of a switch in a circuit where there is an appreciable current,, we find this peculiarity, that, inasmuch as in point of the time taken by the flash by far the larger proportion is occupied by the arc, it is the arc that works the greater destruction, chiefly to the positive electrode. Having thus far entered into the subject generally, we ma}*, now perhaps consider ourselves the better prepared to examine with some closeness what is our main subject the sparking that takes place at the brushes on a commutator. CHAPTER XVI. SPARKING AT COMMUTATORS. THE ELEMENTARY PLANES THROUGH COMMUTATOR AND ARMATURE. COMMENCING now to give our attention to the sparking that takes place at commutators particularly, it may be well if at the outset we consider what are the conditions that usually obtain with a commutator of a well-made dynamo. For simplicity's sake, we will refer only to the case of an ordi- nary two-pole machine, of a closed-coil type. Such a case is represented diagrammatically in Fig. 102 herewith. It will be observed that a horizontal field is shown, with the north pole-piece on the right-hand side, and the direction of rotation of the armature as indicated by the curved arrow ; and, to avoid confusion, we will assume these conditions throughout. The commutator segments are denoted by the letters c c, and the radial lines b b indicate the coils or sections of the armature winding, which may be either drum or Gramme, and short intervening radial lines represent the lugs connecting the winding to the commutator. Now, it was explained in connection with the armature winding in our first chapter, that in the course of the genera- tion of current and electromotive force under the above con- ditions, the coils of the armature winding which are nearly or quite horizontal, as at w x, generate the most potential; L 2 148 SPAKKING AT COMMUTATOKS. for they are here including or excluding the horizontal lines of force of the field at the greatest rate. Hence each segment of the commutator connected to coils in this position will have its potential raised above that of the one below, by an amount equal to the potential gathered by the coil or section of winding that connects them. Thus there will be a maximum potential difference between adjacent segments at the sides iv and x. But the coils that lie in planes nearly or FIG. 102. Diagram showing Commutator, Armature Winding and Field. quite vertical, as at y z, are practically not including or excluding lines at all : hence they generate no potential. Con- sequently, there will be a minimum, or practically no poten- tial difference between their commutator segments; and the potential difference between any two adjacent segments will increase as the plane of their connecting armature coil leaves the position normal to the lines of force of the field and approaches a position parallel to them ; and vice versd. Never- theless, on one side of the commutator, say at the top, there THE ELEMENTARY PLANES. 149 will be a maximum potential, and at the lower side, a minimum potential. Now, a plane through the axis of rotation, also containing FIG. 103. Plane of Coil between FIG. 104. Plane of Coil Cutting- two Commutator Segments. through one Commutator Segment: the coil, or section of the winding, connected to the segments on" which the brush rests, is known as the "plane of commutation."; For it is herein, as the armature coils successively arrive into it* 150 SPARKING AT COMMUTATORS. that they change the direction of the current within them, or are " commuted." It needs to be clearly understood, however, that this plane appertains to the armature winding only. The segments of the commutator may lie in or about the same plane as the coils to which they are connected, as in the case of Gramme winding ; or with drum winding (approximately), when the parallel conductor bars on the armature run straight out to the lugs of the commutator. Or the segments may be at right angles to their connecting armature coils, as with drum winding, when the connection with the commutator segments is made from the interior of the end-winding that is, from the middle of the cross connectors, instead of from their exterior ends. This interior connection was exemplified by the Hop- kinson and Eickemeyer end-windings illustrated and described in Chapters VI. and VII. Figs. 103 and 104 will, however, make the matter yet more clear. In both of these a b is an armature coil seen endways, extended in a plane x y. But in the former we find this plane cuts exactly between the segments r and s to which the coil is connected: while in Fig. 104 it cuts through the segment s. The latter is perhaps more usual in dynamo construction. It is from this point, however, that we shall now need some- what to enlarge. Having thus far made allusion to what is termed the plane of commutation, it will be necessary to expatiate more fully in this direction.* For in order to arrive at a good understanding of our subject as a whole, we may assume five other such planes. These, together with the plane of commutation, may be enumerated as follows : * This subject is discussed in Prof. Silvanus P. Thompson's ''Dynamo- Electric Machinery " (pp. 82 to 86 : fourth edition). We have ventured, however, to carry the analysis still further, and to put the subject, as it were, under a greater power of the microscope. Points, we trust of interest, may thus be made to appear, not otherwise discernible. THE ELEMENTARY PLANES. 151 (1) The plane of commutation. (Cn P in the diagrams.) (2) The neutral plane, or plane of non-sparking. (N P.) (3) The plane of requisite reversal. (R R.) (4) The plane of maximum E.M.F. through the commutator. ^r--*-~ N " i i y/s^ v 1 ' N 1 X \ \ ^ ' ) I | \ ^ t B ^^*=|= ^ F / N N^TL-* tf - / fj i ' i > / F H FIG. 144. Armature Reactions shown analytically : Negative Lead and Forward-induction. We may now proceed to the consideration of the diagrams, Figs. 144 and 145. These show once more an armature revolving in a field. In the former the brushes are represented with negative lead, thus giving rise to forward-induction ; and in the latter they have positive lead, with consequent back- induction. The thick line sn indicates the armature self- polarity as heretofore. Examining these diagrams now more closely, and comparing them with Figs. 130 to 132 and 140 to 143, we observe that ARMATURE REACTIONS. 283 the self-polarity s n is resolved into its two component in- ductions, and we find that the cross-induction is represented as having two magnetic circuits d ef and g k I, similar to those in Fig. 143; and the forward and back-inductions are represented by the lines p q r and p q r. The main induction of the field is indicated by the thick lines a b c and a b' c. It will thus be observed that the inductions parallel with the field divide, so FIG. 145. Armature Reactions shown analytically : Positive Lead and Back-induction. that they flow partly through the upper, and partly through the lower, half cf the armature. Were the brushes to be with- out lead, and placed exactly top and bottom, there would then, of course, be neither forward nor back-induction. But with lead assumed, the presence of these inductions needs to be taken into account. A point that may be remarked here is that the strength of any magnetic flow is measured by the number of imaginary 234 SPARKING AT COMMUTATORS. lines of magnetism that may flow together through any given sectional area of metal, matter, or space in other words, by their density. Moreover, inasmuch as in Fig. 129 we assumed that the armature self-excited poles were equal in strength to the horns they opposed, and so counteracted them, we may take the same assumption here. Hence, in Fig. 145 the horns E and H may also be regarded as being counteracted by the opposing s and n armature poles ; and, consequently, that the density of the magnetic lines issuing from n, equals the density of those that would be issuing from the horn H ; and the two opposing densities of s and E would also be equal. We may now consider the various directions of magnetic flow in these latter diagrams. Thus, at the outset, it is to be observed that in Fig. 144 the inductions a be, ab' c, and rqp, rq' p, are all shown confluent with one another through the magnets, field and armature, concomitant with the negative lead to the brushes ; whereas, in Fig. 145, the field-inductions a b c, a b' c, are shown opposed throughout to p q r and p q' r, in accordance with the positive lead. But it has to be noted in Fig. 145, that of the three lines of flow through the horn H r and with the assumptions as above, the strength of p q' r plus that of g I h will together equal the strength of the counter- flowing magnetism represented by the line a b' c. It will be convenient if we further assume that glh &nd p q r are each respectively half of the back and cross-inductions, and are equal to each other ; hence, either one of them will equal half a b' c, which latter is itself half of the main induction. Having regard now to horn G.in the same diagram (Fig. 145), it will be perceived here that the cross and back-inductions glh&udpqr oppose each other, and being equal, they thus eliminate each other's flow. Consequently, the half-field in- duction a b c is alone left. We hence find that, inasmuch as there is no flow either way through the horn H, the difference in strength between this horn and the horn G may be said to ARMATURE REACTIONS. 235 be infinite. But, of course, with other assumptions, if for instance the back-induction were not so strong as just supposed, then the field-induction flowing from the horn H would not be so equally opposed, and H would not be quite counteracted; and though some of the cross-induction would now be left to assist the field-induction in horn G, and so cause this horn to be stronger than above supposed, yet the horn H having now some strength, the difference in strength between the two horns would no longer be infinite. Reverting now, however, to Fig. 144, we find that at the horn H similarly to the first assumption in G, Fig. 145 the forward and cross-inductions oppose each other, thus leaving the half-field induction flow a b' c. At horn G, on the other hand, all three inductions are confluent. Thus, beside the fact that in Fig. 144 neither horn is counteracted, the point now to be noted is that, whereas the difference in strength, on the first assumptions, between the horns G and H in Fig. 145 was infinite, in Fig. 144 G is merely twice the strength of H. Hence, in Fig. 144 the field is not so distorted, nor the angle 9 so wide open, as in Fig. 145. If the brushes are moved to the middle positions, so .that neither back or forward-induction exist, we then find that, with the same assumptions of strength, the horn G will be three times the strength of H ; and the line yy, representing the distortion of the field, will occupy a position intermediate in its inclination between the two extremes depicted. In the necks of the pole-pieces on the line xx much differ- ence of effect in the various cases will be observed. Thus in Fig. 144, with the negative lead, we perceive that in the N pole-piece the armature reactions oppose each other, thereby leaving the field-induction to flow alone; but in the S pole- piece, on the other hand, all the inductions are confluent. On the line x x, Fig. 145, we find that as the armature reactions in the N pole-piece both oppose the field-induction, and are 236 SPARKING AT COMMUTATORS. together assumed equal to the latter, there will here be no flow at all : and in the S pole-piece the field- induction will flow alone. It needs to be well understood, however, that in these oppositions of flow, absolute elimination of magnetism does not occur. For it is only in the sense that the magnetic in- duction approaches the nature of a current that such flow may be stopped. The magnetism still remains, but, as intimated in connection with Fig. 142 (//), it becomes "free." Hence experimentally in practice, the lower end of the N pole-piece in Fig. 145 would be found to attract foreign bodies of iron or steel much more powerfully than would the S pole-piece in Fig. 144, where the induction has an unopposed internal flow, and consequently does not become " free." Now magnetism at a south pole becomes free just as much as at a north pole, as shown Fig. 137. Hence we observe that in Fig. 145, the armature self-magnetisation being opposed $n bloc at both the s and n poles, the whole of this also tends to become free. In Fig. 144 the contrary holds good; and we find that the self-magnetisation of the armature has an un- impeded flow in and out of the pole-pieces. The proportionate flow of lines of magnetic force between the pole-pieces and the armature is represented by the small lines crossing the intervening air-gap. Thus, though the total amount of magnetism, so to say, may be the same in each case, yet there is much more waste by magnetism become free with the back-induction than with the forward-induction. But it is equally obvious, however, that with little or no lead to the brushes, there will be less waste by free magnetism than when there is positive lead giving rise to back-induction. The inutility of the forward-induction has already been expatiated upon in the last chapter. It will be noted that Fig. 129 depicted the ultimate results of the reactions shown more analytically in Fig. 145. This "free" magnetism forms part ARMATURE REACTIONS. 287 of what is termed the " waste field " of a dynamo. It needs to be well borne . in mind, however, that, in the above re- marks, the effect of the air gaps between the armature and pole-pieces has been disregarded. In actual practice the waste field is considerable ; and for this the gaps are chiefly responsible. Were there no gaps, and the armature core fitted tightly between the pole-pieces, then the magnetic circuit within the magnets and armature would be entirely " closed," as in Fig. 135. There would be, practically, no free magnetism and, consequently, no attraction for foreign bodies of iron or steel. This latter remark, however, will apply more justly to the case represented in Fig. 144 than to that in Fig. 145. For, in the latter, the juxta-position of "like" poles at the horns E and H would cause the formation of a joint " consequent " pole at each of those regions, from whence would issue lines of free magnetism, as represented at ff r Fig. 142. With the presence of the gaps, the flow of main induction is retarded in the sense of its resemblance to a current, and thus causes a large proportion of it to fly to the surface and become free. Hence, as shown at eV, Fig. 137, it seeks a path from N to S through the air on all sides, thus forming " waste field " as intimated, to which that produced by the armature reactions above discussed is additional. On May llth, 1893, a Paper was read by Mr. W. B. Sayers before the Institution of Electrical Engineers, describing a method of armature winding by which the forward-induction may be utilised without sparking at the brushes. This may be explained with the assistance of the diagram herewith (Fig. 146). It will be observed that between the main winding c d of the armature and the commutator there is inserted another 238 SPARKING AT COMMUTATORS. series of coils it v. These latter are termed " commutator coils" (by Mr. Sayers), and are interwound on the armature with the F FIG. 146. Diagram of Sayers' Armature Winding, showing sparkless running with negative lead to the brush. main winding c d, although for clearness here shown separate. Put shortly, and comparing this with Fig. 118 showing the posi- SAYERS' WINDINGS. 239 tive brush, in the same position, it will be seen that by means of the "commutator coils" a resultant short-circuit current is caused to flow out at the lug g, thus baulking the main current from the armature that would otherwise be flowing in at g. The sparking such as indicated in Fig. 118 is thus obviated. Hence, with this form of winding an armature may be per- mitted to create its own field by inducing the necessary polarity in the pole-pieces of the field magnets, as intimated on page 224, and thus field magnet coils are not required. It may, however, be of interest to analyse this method of winding, and its theory, more closely. Thus, an output may be assumed, as represented in the accompanying diagram, of 144 amperes up the brush, composed of 72 amperes from each half of the main winding c and d respectively. Now, the brush being at position A, Fig. 117, it will be noted that the coils toward the right at d and v are including lines of force at a greater rate than those to the left, and, consequently, are generating a higher E.M.F. With the same resistances in each case, larger currents will therefore be set up by the coils toward d and v than towards c and u. The numbers on the diagram all representing amperes, it will hence be observed that the coils z, y, x, /, and b are represented as generating currents equal to 360, 198, 99, 99, and 39 amperes respectively. It will be noted, however, that these are respectively only currents that would circulate were there no opposing currents in the same circuits as was also the case in Figs. 118 to 121. All these five coils are short-circuited by the brush ; and it has to be observed that here also the conditions depicted are those that are broken by the recession of the segment r from the brush, and so are not the results of the recession. The analysis of the effects may now be accomplished by considering in detail the course pursued by the current from each short-circuited coil individually and in order ; after which the mutual effects of these various currents one on the other may be observed, and 240 SPARKING AT COMMUTATORS. the result noted. On the lugs g, h, and i are thus denoted by the arrowheads, numerals, and letters, the currents which will be tending to flow in them from each of the five coils respec- tively. The 99 amperes at coil /, for instance, leaving at k and needing to return at I, has two paths which it may pursue, namely, bjxgmnoizl and kyhnoizl. In the former, the resistances of the coils b, a-, and z have to be overcome, but in the latter only that of y and z (neglecting the resistance of the intermediate conductors). Coil z being common to both paths, we find that the current will divide itself between these two paths inversely according to their resistances that is, as two to one (see page 171). Hence, in the path wherein the resistance of the two coils b and x is encountered we find only 33/ amperes will flow down, and where the one coil y is encoun- tered 66/will flow; while the undivided current of 99/will outflow, on its return to the negative end of coil /, through lug i. The current from b being analysed in the same manner, we perceive that while the whole 39 6 descends through lug g t this will rise in currents of 26 and 13 amperes respectively in h and i. So also will the other currents divide and flow, as indicated; and it will be noted that the 198 amperes from coil y t having return paths right and left of equal resistance, returns in two equal currents of 99^ each. Cancelling now all opposing short-circuit currents, we ascertain, as indicated at m n o, that a resultant 48 amperes of short-circuit current will tend to outflow through lug g ; and similarly, 68 amperes through h ; while 116 amperes will enter through i ; and 116 = 68 + 48. But to consider now the main armature currents c and d t we observe that 72 c amperes will arrive at j, and 72 at I. Each of these currents will have three paths to the brush (up to the moment of recession), passing through x t y and z respectively, of which paths consequently the resistances will be as one, two and three. The c current, for instance, will encounter in one SAYERS' WINDING. 241 path the resistance of coil x only ; in the second path that of b and y ; and in the third path that of 6, / and z. We thus perceive that the main currents will divide themselves through these three paths in the proportions denoted at j, Ic and I. These form totals of 48 amperes each, as indicated below the points g, h and i. But in g we now find that the 48 c d current is met by the opposing 48 short-circuit current. Hence, at the moment of recession, there will be no current whatever flowing 3 in the path m g xj, and so no sparking. In h we observe that a difference of 20 amperes will outflow, as indicated ; but in lug i the 48 c c? will augment the confluent short-circuit 116, form- ing a total of 164. This latter thus divides at o, sending the 144 up the brush, leaving the 20 to flow in the circuit n h yfz o ; and the double arrowheads will indicate the currents that will actually and ultimately be flowing in the circuits. It will thus be remarked that by the process of assimila- tion of currents (see pp. 168, 169, 192, especially the latter) the action of the resultant short-circuit current due to the electro- motive forces of the short-circuited commutator coils has the effect of diverting the flow of current from the point to the heel of the brush, as in Figs. 119 and 121, such effect being, in fact, almost entirely due to the hindmost coil z. With regard to the potential, inasmuch as the coils #, y, and z are in series between the main winding c d and the resistance of the outer circuit, then (as pointed out on pp. 180, 181) their electromotive forces will accumulate with, and become added to, the E.M.F. of the main winding. Further, it will be noted, that taken separately, coil z will generate a higher E.M.F. than y t and y than x. But in the commutator, apart from the effect of the " commutator coils," the M M plane being toward c and , segment r will have a higher accumulated E.M.F. than s, and s than t. It will thus be observed that the commutator coil x of least potential is in series with the segment r of greatest potential ; and inversely the highest charged commutator coil z 242 SPARKING AT COMMUTATORS. is in series with the lowest charged segment t. The potentials of the commutator coils, added to the potentials of the seg- ments, thus tend to equalise the latter in this respect. Hence concomitant with the absence of current flow between n and m, segments r and s may be assumed of equal potential. But, as represented in the diagram, it may be assumed that the E.M.F. from z has made segment t of slightly higher E.M.F. than s, as would be concomitant with the small current of 20 amperes flowing from o to n, and up n h. If y generated a higher E.M.F. than here imagined, it would impel a larger short-circuit current. So that with the increase of E.M.F. of s over r t there would also be a flow of current from n to m, and consequent back-sparking at the moment of recession. This would occur, it will be per- ceived, if the negative lead to the brush were increased. Con- trariwise, less negative lead, by letting the proportional E.M.F. of y drop, will cause forward-sparking. With regard to these short-circuit currents, the 360 amperes in coil z, the 198 in y, 99 in x, 99 in /, and 39 in b, it has to be noted that the pro- ducts of these and the electromotive forces of their respective coils, that is, the E.M.F. generated in each coil at the moment of short-circuiting not the total absolute E.M.F. of the machine will represent a certain amount of lost energy. This, how- ever, does not necessarily mean energy that has been created and then lost by being misspent. For it is rather a loss by the prevention of the creation of energy which might otherwise be added to the total efficiency of the machine, but here is not added. This point may be made clearer. Reference to Fig. 118 (p. 185) will show how the forward-sparking that occurs with ordinary drum or Gramme winding, when the brushes have negative lead, is due to the breaking, not only of the main current, but also of short-circuit current. Reverting to the diagram accompanying these remarks, it will be seen that, besides the main current of 48 amperes entering at g, there SAVERS' WINDING. 243 are also the short-circuit currents, in part or wholly, from the coils /, b, and x, also entering by lug g, forming a total much larger than the main current alone, similar to the case in Fig. 118. It is thus this whole total, in the case assumed 33/+396 + 99# + 48cd=219 amperes, that has to be pre- vented from entering through lug g, which is accomplished by a counter-current of the same quantity. Argument might be adduced that as these opposing currents prevent each other's flow, therefore the energy of which they would otherwise form factors is not spent. But, as intimated, this is not the point. Analogy to the case may be found thus. If two steam engines, with full steam turned on, are geared together so that each prevents the other's motion, no work is done, and so no energy is spent. Or, again, if two dynamos be coupled up, positive to positive and negative to negative, on being run, their currents will oppose, and so baulk each other ; and if their outputs are equal, no current at all will flow and so, here again, no work will be done. But the point now is that, with both the engines and the dynamos, these being rendered in each case assumed mutually inoperative, they represent so much capital outlay lying practically idle, and producing no dividends. It is thus that the loss due to all the opposition of currents in this winding may be viewed and estimated; for we find here, that the products of these currents and their several electromotive forces represent so many watts of power opposed to poiver, which, for want of motion, mutually prevented, is not converted into energy or work, which might otherwise become added to the general efficiency of the machine. This loss, in fact, may be regarded as the price of the sparkless- ness attained by this arrangement of winding, to be put against its various advantages, such as the non-requirement for coils on the field-magnets. CHAPTER XXV. SPARKING AT COMMUTATORS. ARMATURE REACTIONS: FIELD ASYMMETRICAL.* HAVING thus far discussed the subject and theory of magnetic flow, we may now proceed with our general disquisition into the causes of sparking, in which our last chapter was some- what of the nature of an interpolation. The source of sparking we propose now to consider was among those mentioned at the commencement of Chapter XXIII., and we allude to a want of symmetry, or asymmetry, in the field that is, a field stronger in one half than in the other half ; or, in other words, having regions on the opposite ends of any diameter which are not of equal strength. It is in this direction, therefore, that we may find that particular method of investigating the reactions of an armature in the field, illustrated and described in our last chapter, to be essentially of service. The case of a field excited by four magnets in parallel, as illustrated Fig. 147 herewith, affords an example wherein such absence of symmetry might be produced, by one coil not developing its full exciting power, owing, perhaps, to a bad * This and the chapter preceding are based largely on a Paper read by Mr. Jas. Swinburne before the Institution of Electrical Engineers, and published in The Electrician, Vol. XXIV., 1890. (See Feb. 14th, pp. 374 375 for particular portion to which reference is made.) 246 SPARKING AT COMMUTATORS. joint. Thus one side of the field would have fewer lines of force than the other. But in all cases of an asymmetrical field, it may be remarked, a drum winding will be less affected by this manner of fault than a Gramme. For the coils of the former embrace the whole field with all its inequalities ; while two coils of the latter at opposite ends of a diameter may be traversing portions of the field unequal in strength, and so will not generate the same E.M.F. FIG. 147. Four Magnet Windings in Parallel. Apart from the possible cause mentioned above, however, there are two other sources from whence may arise this particular trouble, which are of a nature, perhaps, not quite so evident. To explain these, reference may be made to Figs. 148, 149 and 150. In the two former of these diagrams it will be observed that the neck of the pole-piece, as on x x, is only half the section of what it is higher up, as at it ; while in the latter, the section on x x is considerably less than half that above. Thus, in the last case, we find an asymmetrical field may be caused simply by the fact that, of the lines of induction ARMATURE REACTIONS. 247 descending, say, through 1 1, the half of the induction lines required for the lower part of the field have not room to pass down through the section vv, and to rise again through ivw. The lines are choked or throttled in the necks of the pole- pieces. Hence the upper part of the field will be stronger than the lower part. But, before further discussing this latter diagram, which we must leave for the present, it will be better to consider Fig. 148. This shows a field and armature similar to those in the last chapter ; and it will be observed that, in like manner, three magnetic circuits are indicated respectively by a b b' c, d ef y and g k I, representing the main and cross- inductions. The brushes are shown touching in the vertical centre line, so as to preclude any back or forward-induction ; for either of these latter, if present, would be merely a superadded effect, not necessary for the present argument. The direction of the flow in the three circuits will be as indicated by the arrowheads ; and it will be noted that, as in foregoing diagrams, in S the cross-induction flow from / to considerably stronger than the cross-induction g I, as would be usual in practice, their difference would con- tinue along b' c ; while the remainder, that is, g I, and a part of a V equal to g l t would become free, and so form waste field seeking an air circuit to S. This will apply also to the horn E, where there is likewise opposition of flow. Now all the above results, it will be perceived, are simply due to a want of section in the necks of the pole-pieces or rather, of one pole-piece, as at S, Fig. 148, so as to enable it to carry both the main and cross-inductions. In Fig. 129, it may be assumed that the pole-pieces are not thus wanting in dimensions, and that, therefore, there will be no choking or throttling of cross-induction in the neck, and so no asymmetry ;. and the weakness of field in that case will be attributable to a deficiency of exciting power in the coils of the field magnets. At the commencement of this chapter we alluded to an asymmetry of field that might be caused by the throttling of the main-induction itself in the necks of the pole-pieces. We thus find an example of this in Fig. 150. For, as previously pointed out, the sections here at w w and v v are less than half that at 1 1, and consequently are unable to pass the full number of induction lines that is, half the total number to the lower portion of the fiel* 1 . 254 SPARKING AT COMMUTATORS. Now, it is assumed in this case that there is no deficiency of strength, at least in the upper half of the field, and that, therefore, there is no falling away of main induction under the horn E, as in the foregoing cases. But, inasmuch as the lower part is weak, the line x x will cease to represent the centre plane of the magnetic lines of the field ; and this plane will now be higher up, as shown at x' x. The tendency of the field will consequently be for the pole-pieces to induce poles on the armature which shall both be on the line x #', south on the right and north on the left, as indicated by s' and n ; and a resultant polarity will eventuate between n and ri at N, and between s and s' at S. We thus find again, in the instance of the Gramme ring here depicted, that y y becomes deflected through the centre at a j and that, owing to the induction path through the upper part of the armature becoming much shorter than that through the lower part, the magnetic resistance of the upper will be much less than that of the lower path, and consequently, as shown, the induction lines through the armature will be more dense above than below. Moreover, as there is no absence of induction under the horn E, we note that the core will commence parting with lines, and the coils will commence excluding lines, on their arrival at this point. Hence we may assume the upper R R plane to be where indicated by the line R a and the upper brush, being given that amount of lead, will not spark. Having regard now to the horn H, this is normally weak, owing to insufficiency of main induction. It may thus be assumed to be counteracted by the self-excited n pole of the armature. There will, consequently, be a falling away of in- duction for some degrees above H, and lines may not commence entering the core from N till about where shown in the diagram. Thus the lower R R plane will come at or about a R' ; and the lower brush, as in the other cases of asymmetry ARMATURE REACTIONS. 255 already discussed, will require more lead than the upper brush; and though the upper may not spark, the lower brush will spark persistently. We thus discover how an asymmetrical field may be pro- duced by the throttling of the main induction. The cause now described may, of course, operate simultaneously with that previously discussed. It is to be noted, however, as already remarked, that all asymmetry such as we have so far touched on, can be prevented in single horseshoe magnets, by simply making the pole-pieces of sufficient section in the necks to carry all the induction. Before closing this chapter some remarks may be added concerning the cross-induction with double-ended magnets, as shown Fig. 147 ; for the conditions here are not quite the same as with the single horseshoe magnets we have usually assumed. Fig. 151 is thus a reproduction of part of the latter diagram, showing the field and armature only. The lines a b c and a' V c' indicate the two main inductions, one from each horseshoe, and the circuits d efg and h ij k represent the cross-induction. It will now be observed, in the first instance, that there is no normal now of main induction through the necks at N and S, and that, further, the necks are of appreciable thickness. Consequently, both cross-inductions have an unimpeded course, and they will both be able to exercise their full effect in diverting the main-inductions, and so in distorting the field ; though, being the same on both sides, they will not produce any asymmetry. For by a process somewhat analogous to what on a previous page, when discussing electric currents, we termed assimilation, it will be evident that the. a' b' c flow, being opposed in the horn E by the defg induction, will become diverted, and will flow in the d efg circuit. In like manner, some of the a b c main induction will become assimi- lated in the kijk circuit. It will, however, be of course understood that this view of the subject is only permissible 256 SPAEKING AT COMMUTATOKS. within the limits of the extent to which magnetic flow may be regarded as a current. Outside these limits it will be noted that there will be an escape of free magnetism at the horns E and H, where the inductions are opposed, and these latter horns will be weakened, while the horns F and G, owing to the confluence of the inductions through them, will be strengthened. V FIG. 151. Four-magnet Field, with (7ross-induction. But we may now consider Fig. 152. Here the necks at S and N have been reduced, the effect of which is to impede the flow of cross-induction. A slight flow of that reaction may take place, but this may be disregarded. All armature reactions, however, are not eliminated. For a result of the suppression of the cross-induction per se, is that this induction on either side is now, as it were, divided into two smaller ARMATURE REACTIONS. 257 o6fo'2"w nxd >=R -^' where r is the inside radius of the commutator when put together without the mica, R the inside radius of the complete commutator, n the number of segments, and d the thickness of the mica or other insulation. The principle of the gauge under discussion is bhown in the diagram Fig. 162. The hatched portion represents the section THE TAPER OF COMMUTATOR SEGMENTS. 271 of a commutator segment. In trigonometrical language, the line b c represents the " cotangent " of the angle cay, other- wise denoted by the letter 0, which is the angle of the strip. The radius a b is unity. It will thus be observed that the taper of the section may be expressed in terms of the gradient of the line a c, as compared with the horizontal line x y^ obviously to be determined by the number of times a b will 14 go into " b c. Assuming a 40-part commutator, when will be 9, and making use of a table of natural sines, we find the numerical value of the cotangent b c for the angle = 9, to be FIG. 160. FIG. 161. 6-3138. The line a b being unity, the gradient of a c will thus be 1 in 6 '3 13 8, which may be given as the taper of the segment. It so happens, that for any number of segments in a com- mutator, from about 40 up to 160 or 180, if the number of segments be divided by the corresponding numerical co- tangent of the angle of one of them, a constant, 6 -3, is arrived at when not exceeding one place in the decimals. This is, therefore, useful, since by simply dividing the number of segments by this constant, we arrive at the taper in terms of a gradient. 272 THE TAPER OF COMMUTATOR SEGMENTS. Referring again to Fig. 162, it will be observed that the triangles a b c and a c y are similar ; and cy = ab, and a y = b c. It is also obvious that if we shorten the parallelogram abcy\>j moving c y nearer to a b, we shall open the angle 6 ; and vice versd. Conversely, if the angle be opened b c will become shorter, and if 6 be closed b c will lengthen. Thus for a large number of segments, and consequently a small angle 6, b c and a y will be much longer than with a small number of segments and consequent large angle. Now a b being unity, so also is c y. The distance of c y from a b that is, the length of the cotangent be may be calculated for every feasible number of segments in a commutator in the manner stated 162. above that is, by dividing the number 6f segments in each case by the constant 6-3. This being done, the various points where c y will stand on a y, in accordance with the number of segments and consequent size of angle 0, may be marked on a y> and the corresponding number of segments figured on also. A scale will thus be formed on a y. Sub- sequently, in order to fix a c at the proper slope for any number of segments, it will be merely necessary to make cy stand perpendicularly on the mark on the scale having that number. It is in this manner that the scale on the gauge under dis- cussion is formed, with a standard unit (corresponding to c y, Fig. 162), of one inch. Hence, to use the tool, a flat standard inch gauge, held perpendicular to the edge of the 'scale, is THE TAPER OF COMMUTATOR SEGMENTS. 273 placed between the jaws exactly at the mark denoting the number of segments. This sets the gauge open at the required angle or taper. In giving instructions, the distance of the inner edge of the segment from the centre (a, Fig. 162) may also be given ; though this must be the small radius with the insula- tion absent, as shown and explained in connection with Fig. 160. Thus the taper and thickness of the segment are both stated. The gauge, after having been set, is fixed by the fly-nut and cross arm, as shown in the illustration. INDEX. PAGE Accumulation of Electromotive Force between Generators in Series 135, 176, 180, 181 Air-Gaps, Waste Field, due to ......... 236,237,252 Alioth and Co. (Messrs.), Commutator of "Helvetia" Dynamo 103, 104 Alternating Currents and Long Sparks... ... ... ... ... 136 Ampere's Law ... ............... 12,131 Andersen, F. V., Armature Winding ... ... ... ... 47-51 Arc, Voltaic ............ 126-131, 136, 140, 142-146, 164 - Back E.M.F. in ..................... 144 - Comparative Consumption of Electrodes ... ... 130, 146 - in Self-induction Spark ... ... ... ... ... 145 - in Sparking at Brushes ... ... ... ... ... 164 Armature, Balancing of ... ... ... ... ... ... 27, 54 - Coils, Construction of (see Bars) ............ 31-35 - Coils, Interchangeability ... ... ... .. ... 55 - Cooling by Ventilation 23, 26, 29, 35-37, 41, 42, 47, 49, 66-69, 82, 84, 122 - Cooling by Oil or Fluids ............... 82 Current Direction in ............... 6,7,8,10 - Drum, Advantages of .. 1, 2, 23, 219, 220, 246, 252, 254,264, 265 - Drum, Theory of .. ............... 1-16 - Drum, Windings (see Armatures and End Windings). - Drum, Electromotive Force (see Electromotive Force), Generation of 6, 8-12, 147-149, 158, 159, 180, 184, 223, 241 Drum, End Winding (see End Windings). Heating of ............... 21,22,28-31 - Poles, Immobility of ... ... ... ... ... ... 14 Polarisation, Self- ... ..! ...... 12, 219, 227, 232 - Polarisation, Ultimate... ... ... ... ... 12, 13 - Reactions (see Reactions) ............ 217-219 - Reactions in Weak Field ............ 215-225 - Reactions in Weak Field regarded analytically ... 232-237 - Reactions in Asymmetrical Field ... ... ... 245-255 - Self-Excitation, Polarisation, Magnetisation (see Polarisation) 12-14, 71-75, 158, 215, 219, 227, 232, 248, 262 - Self -Excitation, Governed by Brushes 158, 159, 217, 262, 263 - Plane of Maximum E.M.F. of 151, 156, 159, 160, 203, 222, 223, 225, 241 Symmetry of Winding, Necessity for ...... 28, 262, 263 Wire Drum Winding, Advantages of 23 276 INDEX. PAGE Armatures, Drum Alteneck, Hefner von ... ... ... ... .. 51,55 Andersen, F. V 47-51 Clark (Latimer), Muirhead and Co. 47-51 Cronipton and Swinburne ... ... ... ... ... 43-47 Crompton and Kyle 77-80 Edison 39-42 Eickemeyer ... ... ... ... ... ... .. 55-62 Fritsche ... 83, 84 Hopkinson ... ... ... ... ... ... ... 51-54 Kapp 63-67 Kyle 77-80 Parsons 80-83 Sayers 237-243 Siemens 2,6,17-23,31,55 Swinburne 34, 35, 67-75 Swinburne and Crompton ... ... ... ... .. 43-47 "Westminster" 47-51 White ... 80 Cross- Connector for ... ... ... ... ... ... 54 Assimilated Currents, Potential, or E.M.F. of 175-181 Assimilation of Currents, General Theory 168-174 of Main Armature Currents, with Short-Circuit Currents 185-192, 241 of Magnetic Flows or Inductions ... ... ... ... 255 Asymmetry in Armature Winding ... ... ... ... 259-263 in End Winding ... ... ... ... ... ... 263 of Field 215,245-255 of Field, Causes of 253 of Waste Field 253 Augmentation or Addition of Currents 167, 168, 186, 188, 190-192, 241 Ayrton and Perry's Table of Specific Resistances ... ... ... 95 Back E.M.F. in Arc ... 144 Back-Induction 73, 75, 216-218, 223-225, 232, 233, 247 Back, or Negative, Lead to Brushes 152, 153, 184-186, 188-190, 192, 223, 224, 232, 239-243 Back Sparking 187,188,191,242 Bars, Conductor, on Armature General Considerations 25-30 Construction of ... ... . 31-35 Eddy or Foucault Currents in 28-30 Heating of 21,22,28-31 Peripheral Creeping of ... ... ... ... ... ...15,16 Heating by Foucault Currents, Prevention of 31-37 Bedding of Commutator Segments ... ... ... 114 Bending or Deflection of Theoretical or Normally Fixed Planes 204, 215, 251, 254, 259, 262 Binding Wires round Armature ... ... 16, 26, 48, 61, 82 Brushes, Burning of 164,188,190 Carbon (see Carbon Brushes) 195-202,266-267 -Elementary Consideration of... ... ... 161 Governing Armature Self-Polarisation 158, 159, 217, 262, 263 Cead, Apparent and True 157 INDEX. 277 PAGE Brushes, Lead, Back or Negative 152, 153, 184-186, 188-190, 192, 223, 224, 232, 239-243 Lead, Forward or Positive 152, 186-188, 190-192, 217, 223, 224, 224, 232, 233 Sparking at '(see Sparking). Cable, Copper Wire, for Armature Conductor Bars ... ...31, 32 Carbon Brushes 126,195-202,266,267 Current Density with ... ... ... ... ... 202 Heating of Forward Edge 201,202 Resistance of Contact Cause of Non-Sparking . . 195-201 Short- Circuit Currents Eliminated 196,201 Carbons of Arc Lamp, Consumption of . . ... ... ... 130 Cast Segments for Commutators, Unequal Wear of 267 Copper and Silver ... ... ... ... ... ... 90 Gun-Metal 87,90,91,115 Phosphor-Bronze ... ... ... ... ... 87, 90 Cessation of Force, Plane of ... 151, 152, 157-160, 166, 193, 204, 221 Choking of Magnetic Flow or Induction 247,250 Chord Winding, Swinburne's ... ... ... ... ... ... 67-75 Circuit, for Current, as Compared with Discharge ... ... ... 129 Circuits, Short-, Danger of 22 in Exterior Circuit, as Cause of Sparking ... ... 204-213 at Commutator ... ... ... ... ... ... 90 in Armature ... ... ... ... ... ... ... 261 in Armature Coils under Brush 161, 163, 166-181, 183-194, 196-201 in Armature Coils, Currents of, as cause of Non-Sparking 166 ditto, and Assimilation ... ... ... ... 167-181 ditto, with Misplaced Brushes 183-194 ditto, Sole Cause of Sparking with Forward Lead 186-188, 190-192, 194 ditto, Cause of Heavy Sparking with Negative Lead 184-186, 188-190, 192, 224 ditto, Elimination with Carbon Brushes ... 196-201, 266, 267 ditto, Cause of Non-Sparking with Sayers' Winding 239-243 ditto, Affected by Asymmetrical Winding 262,263 ditto, Affected by Bad Joint in Winding, causing Sparking, 265, 266 ditto, with Motor 224,225 Clark (Latimer), Muirhead and Co.'s Armature Winding ... ...47-51 Commutators 107-115 Coils of Armature Winding (see Bars). Collector or Commutator ... ... ... ... ... ... ... 85 Commutator, Burning of Segments 87,89,186,192 Cones (see Cones) ... 93, 100, 101, 106, 107, 109, 110, 112 Considerations in Design 86-91,104-122 Connections with Armature Winding ...61,62, 117-122, 149 Commutators Clark (Latimer), Muirhead and Co. 107-115 Crompton 103-106 Elwell-Parker 89, 122 Fritsche 83,84 Gulcher 107-110 " Helvetia" 103-105,109-111 Hopkinson 111-114,122 278 INDEX. PAGE Commutators Kapp 107-113 Kennedy 107-111 Paterson and Cooper ... ... ... . ... 111-115 Mordey's " Victoria " 103-107 Metal for Segments and Lugs ... 87,90,117-119,267 Fitting Together 91 Gauge for Taper of Segments, Trotter's 269-273 Insulation 86, 88, 89, 91, 93-101, 105-113, 122, 270, 271, 273 Insulation and Diameter 88,270 Number of Parts or Segments ... ... ... ... 88 Size, Length, and Diameter 87-89, 270, 271 Groove, Easton's Patent 105,106 Coils (Sayers) 238,239,241 -End-Play 89 -Driving 114,115 Lubrication ... ... ... ... ... ... ... 90 . Potential Difference between Segments ... 9-12, 93, 148, 241 - Plane of Maximum E.M.F. of, 151, 156, 157, 160, 181, 222, 223, 225 Commutation, Plane of ... 8, 60, 72-75, 149-153, 158-162, 192-194 in Reference to E.M.F. ... 158 Governed by Brushes 152,153,192-194 Compound Winding 211,212 Cones 93,94,98-101,106,107,109,110,112 Angle of 106,107,109 Made of Vulcanised Fibre 93, 94, 98, 99, 101, 106 Built of Mica 93,99,100,101,106 Contacts, Consumption of ... ... ... ... ... ... 146 Resistance of, with Carbon Brushes .. 195-202 Continuous Current, Commutators for ... ... ... ... .. 86 Current Compared with Static Electricity ... ... ... 129 Current Transformer, Elwell-Parker 89,122 Disruptive Discharge of Sparks 126, 127, 136, 142 Copper for Commutator Segments ... ... ... ... 90,119 for Lugs 117,118 Inactive 4-6,25,26 Counteraction of Cross-Induction, Fischer-Hinnen's Method... ... 258 Counteraction, Magnetic, or Demagnetisation, of Horns 75, 219-221, 225, 234, 235, 251 Crompton and Swinburne, Armature Drum Winding 43-47 and Kyle, Armature Drum Winding 77-80 Commutator 103-105 Cross-Induction 12, 71-75, 216-218, 232-235, 247, 248, 252, 253, 256 Cause of Field Distortion 249 with Double-Ended Magnets 256 Prevention of, by Fischer-Hinnen's Method ... ... 258 Current, Cause of Deflagration ... ... ... ... ... ... 145 Cause of Heat 21-23, 25, 28-30, 31-37, 144, 201, 202 - Cause of Heat in Arc 130, 146, 188, 190 Continuous, Transforner ... ... ... ... 89, 122 - Counter to E.M.F 152,153,160,193 -Density with Carbon Brushes 201,202 Direction and Generation of, in Drum Winding ... ... 6-12 -of Magnetism 227,230,236,237,249,256 Primary and Secondary ... ... ... ... 132-137 Smelting by ... ... ^ 144 INDEX. 279 PAGE. Currents, Assimilation of 168-174,185-194,241 Assimilated and E.M.F 175-181 Augmentation of 167, 168, 186, 188, 190-192, 241 Foucault, or Eddy 28-37 - Opposition of ... 167-169, 172, 173, 18a-192 Opposition of, Energy Lost by 181, 242, 243 Defective Joints in Armature Winding... 261,263,267 Defects in Armature Winding as Causes of Sparking ... 259-267 Deflagration in Spark Due to Current 145,207 Deflection of Centre Plane of Distortion of Field 251,254 - of Normally Fixed Planes 204, 215, 251, 252, 254, 259-262 Density of Current with Carbon Brushes ... ... ... 201,202 Difference of Potential between Armature-Winding Sections 11, 19, 22, 241 of Potential between Commutator Segments 9-12, 93, 148, 241 Disruptive Electric Discharge 126-128, 136, 142, 143, 145 Smallness of Time Required for 145 Distortion of Field 13, 74, 158, 160, 230, 231, 235 of Field with Double-Ended Magnets 255-258 of Field, Plane of, Deflected 251-254 of Field, Caused by Cross-Induction 249 of Magnetic Flow 230,231 of Self- Polarisation of Armature 260-263 Diversion of one Current by another 173,192,224,240,241 Double- Ended Magnets 245,246,255-258 Driving Commutators ... ... ... ... ... ... 114, 115 Conductors on Armature ... 15, 16, 26, 49, 52, 56, 66, 69 Drum- Winding (see Armature, Armatures, Bars, and End Windings). Theory of 1-16 as compared with Gramme Winding 1, 2, 219-221, 246, 252, 254, 264, 265 Generation of E.M.F. and Current in ... ... ... 6-12 Dynamo, Compound Winding and Sparking 205,211-213 Separately-Excited and Sparking 205,206 Series Winding 205,209-211 Shunt Winding 205,207,208 as compared with Motor 73, 74, 224, 225 Earth, Inefficient as Conductor 205 " Earths " and Sparking 204,205,261 Ebonite, Specific Resistance of 95 Edison 2,39-42,261 Eddy, or Foucault Currents 28-30 Prevention of 31-37 Efficiency and Sparking ... ... ... ... ... ... ... 225 Eickemeyer's Winding 55-62 Electromotive Force, Generation in Armature 6, 8-12, 147-149, 158, 159, 180, 184, 223, 241 Generation in Induction Coil 141 Accumulation from Generators in Series ... 135, 176, 180, 181 Commutation of ... ... ... ... ... 158, 160 of Assimilated Currents 175-181,241 External, Dependent on External Resistance 178-181, 205-213, 241 Flow of Current counter to _ 152,153,160,193 280 INDEX. PAGE Electromotive Force in Secondary Coil ... ... ... ... ... 135 of Induction Spark 135,136 of Self-induction Spark 127,140,142 with Disruptive Sparks or Discharges . . . 127, 136, 142, 143 cause " Shock " 143,144 used Internally in Armature 180,181,212 and Voltaic Arc 130,136,144 Back, in Arc ... ... ... ... ... ... ... 144 High Tension, in Crystal Palace Experiments ... 136,143 Plane of Maximum, through Armature 151, 156, 159, 160, 203, 222, 223, 225, 241 Plane of Maximum, through Commutator 151, 156, 157, 160, 181, 203, 225 Electrodes, Consumption of 130, 146, 164 Elwell-Parker Motor Generator 89,122 End Windings, Heavy, for Drum Armatures (see also Armature ; Armatures) Circular and Radial Connectors : Edison ... ... ..39-41 Disc: Edison 41-42 Volutes, Double Interior : Alteneck ; Hopkinson ; Eickemeyer 51-62 Volutes, Double Exterior: Crompton and Kyle 77-80 Volute, Single Interior and Crank : Crompton and Swinburne ; Latimer Clark, Muirhead and Co. ... ... ... ...43-51 Helical, Interior : Kapp ... ... ... ... ... ...63-67 Helical, Exterior : Parsons; White; Fritsche 80-84 Connector, Double Volute, Jointless 54 Energy Lost in Commutating Current 162, 163, 181, 242, 243 Esson, W. B., on Armature Reactions ... . . ... ... ... 258 Ewing, Prof. J. A., on Magnetic Induction .. ... ... ... 222 Excitation, Self, of Armature (see Polarisation) 12-14, 71-75, 158, 215, 217-219, 227, 232, 248, 262 External Circuit, Faults in, Causes of Sparking 203,213 External Voltage of Generator Dependent on External Resistance 178-181, 205-213, 241 Fans for Ventilating Armature ... ... ... ... 36, 37, 49 Fibre, Vulcanised ... 93-99, 101, 106 -for Cones 93,94,98,99,101,106 Field, Normal Direction and Distribution of Lines of Force ... ... 6 Asymmetrical and Armature reactions ... ... 215, 245-255 Causes of Asymmetry of ... ... ... .. .. ... 253 Distortion of 13,74,158,160,230,231,235 Distortion of, caused by Cross-induction . . ... ... 249 Distortion of, Deflected 251-254 Distortion of, with Double-ended Magnets 255-258 Dynamo, Compared with Motor 73, 74, 224, 225 Self -created by Armature ... ... 73,74,224,239 Strength of, Relative to Armature Self -excitation 13, 157, 158, 204-213 215-225 Waste 225,236,237,252,253,257 Waste, Asymmetry of ... ... ... ... ... ... 253 Weak, and Armature Reaction 215-225,247,248 Weak, Sparking versus Efficiency ... ... ... ... 225 Weak, Causes of 247,248 Weak, and Component Armature Reactions ... ... 232-237 Fischer-Hmnen, Mr. J., Counteraction of Cross-Induction 258 INDEX. 281 PAGE Flash of Lightning 128,145 at Opening of Switch, Compound Nature of ... 145, 146 Flashing at Commutators, Compound Nature of 147,164 "Shunt" ... .165,174,263 Brilliancy due to Current 145,207 Flats on Commutator ... ... ... ... ... ... ... 89 Fleming, Prof. J. A., on Flashing 145 Flow of Magnetic Induction, Similarity to a Current 227-230, 236, 249, 256 Internal in Closed Circuit 78,227-229,237 Confluence and Opposition of Flow 225-237,245-258 Density 234 Distortion or Diversion of ... 230, 231, 249 r 250, 255, 258 Measurement of Strength of ... ... ... ... 233 Throttling or Choking of 247, 250-258 Forbes, Prof. G., on Double-Ended Magnets 258 Force, Lines of 4-9, 75, 148, 158, 222-224, 230, 236, 239 ; 252 Plane of Cessation of 152, 157-160, 166, 193, 204, 221 Forward Induction 217,218,223,224,232-243,247 Induction without Sparking, Sayers' Winding ... 237-243 or Positive Lead to Brushes 152, 186-188, 190-192, 217, 223, 224, 232, 233 Sparking .. 186,189,190,223,224,242,262 Sparking, Elimination by Sayers' Winding ... ... 237-243 Foucault, or Eddy Currents 28-37 Free Magnetism (see Magnetism) ... 225, 229, 236, 237, 252, 253, 257 Fritsche's Armature Winding ... ... ... ... ... 83,84 Generation of E.M.F. in Armature 6, 8-12, 147-149, 158, 159, 180, 184, 223, 241 in Induction Coil ... ... ... ... .. ... 141 Gramme Winding ... ... ... ... ... ... Introductory as Compared with Drum Winding 1, 2, 192-221, 246, 252, 254, 264, 265 Grooving of Commutator by Brushes ... ... ... ... ... 89 Giilcher Commutator 107-110 Gun-metal for Commutators 87,90,91,115 Heat due to Excess of Current in Conductor ... ... ... 21, 22 due to Foucault Currents ... ... ... ... ... 28-31 due to Foucault Currents prevented by Construction . . . 31-37 prevented by Ventilation 23, 26, 29 ; 35-37, 41, 42, 47, 49, 66-69, 82, 84, 122 prevented by Liquids 82 due to Resistance 21,25,143.144 in Sparks ... 144 in Flash at Commutator 207 in Voltaic Arc . 144 of Forward Edge of Carbon Brush ... 201,202 Heavy Drum Winding 25-84 Helical End Winding : Kapp's 63-67 -Parsons' 80-83 " Helvetia " Commutator : Alioth and Co 103,104 High Tension for Disruptive Sparks ... 127, 128, 135, 136, 140-144 Experiments at the Crystal Palace 136, 143 Hooper's Vulcanised Indiarubber, Specific Resistance of ... ... 95 INDEX. PAGE Hopkinson's Commutator ... ... ... .. ...111,113,114 Commutator Lug ... ... ... ... 122 End Winding 51-54 Method for the Prevention of Heating 31,36 Horns, Counteraction or Demagnetisation of 75, 219-221, 225, 234, 235, 251. 254 Comparative Effects on, of Gramme and Drum Armatures 219, 220' Effect on, of Armature Reactions, with Double- Ended Magnets 256-258 Reversal of 75, 21& Hysteresis 208, 210, 222, Incandescent Lamps in Parallel, Uniform Voltage for .. ... 211 Induction Coil 131,132 -Spark 126,127,135 Self (see Self-induction). Main, of Field (see also Lines of Force) 78, 160, 230-237, 245-258 - Cross 12, 71-75, 216-218, 232-236, 247-258. Cross, with Double-Ended Magnets 256 - Back ... 73, 75, 216-219, 223, 232, 233, 247-258 -Forward ... 217,218,223,224,232,237-243,247-258 Forward, with Dynamo, Inutility of... ... ... ... 224 Forward, with Dynamo and Sayer's Armature .. 237-243- - Component 217-219, 223, 227, 232-237 Resultant 217-219,231 Oblique 257,258 Limited Similarity to a Current ... 227-230, 236, 249, 256 - Internal Flow in Closed Circuit ... 78,227-229,237,253 Throttling in Necks of Pole-pieces 247, 250-258 Confluence and Opposition of Flow 225-237,245-258 Saturation by 248,250- Augmentation of ... ... ... ... ... ... 250 Assimilation of ... ... .. ... ... ... ... 255 Distortion or Diversion of ... 230, 231, 249, 250, 255, 258 Non-elimination of ... ... ... ... .. ... 236 Need of Sectional Area for 253,255 -Density of 234 Measurement of ... ... ... ... ... . . 233 Waste Field 225, 236, 237, 252, 253, 257 Inertia, Electric 141 Insulation in Armature, Generally Considered 18, 19, 35, 41, 42, 53, 58, 61, 64, 65, 69, 82 Destruction of, by Burning ... ... ... ... 22, 37 in Commutator, Generally Considered 86, 88, 91, 93-101, 105-113, 122 in Commutator, Affecting Diameter 8, 270, 271, 273- in Commutator Cones (see Cones) 93, 94, 98-101, 106, 107, 109, 110, 112 Specific Resistances ... ... 95 -Air 35,59-61,109,110,113- Asbestos 93,99 - Cotton Tape 35 Ebonite 95, 98 Fibre, Vulcanised 93-99,101,106 -Glass 95,98 INDEX. 283 PAGE Insulation, Indiarubber ... ... ... ... ._ 95, 98 Manilla Paper 35,48 Mica 89,91,93-95,98-101.106,114 Oil 90 Paraffin 95-99 Porcelain ... ... ... ... ... . . ... 98 -Shellac 35,48,91,95,96 -Silk Tape 35 Tape, Silk, or Cotton ... 35 Varnish 31, 35, 47, 48, 91, 96, 99 - Vulcanised Fibre 93-99,101,106 Vulcanite 98 - Willesden Paper ... 35,48 -Wood 64,96-98 Internal Flow of Induction in Closed Magnetic Circuit 78, 227-229, 237 Iron Commutator Segments ... ... ... ... ... ... 90 Joint in Belt, Cause of Sparking ... ... ... ... ... 267 Joints, Defective, in Armature-Winding, as Causes of Sparking 261-267 Effect on Short- Circuit Currents 266 Effects mitigated with Carbon Brushes ... ... ... 267 Kapp, Commutators of 107,108,111,112 Armature Winding of ... ... ... ... ... ...63-67 Kennedy, Commutator of ... ... ... ... ... 107,108 Knife-edges, for Balancing Armature ... ... ... ... ... 27 Lamps in Parallel = 211 Lead to Brushes ... ... ... ... ... ... ... 13,14 Apparent and True ... ... ... ... ... ... 157 Back or Negative 152, 153, 184-186, 188-190, 192, 2?3, 224, 232, 239-243 Forward or Positive 152, 186-188, 190-192, 217, 223, 224, 232, 233 Controlling Armature Self -Polarisation 158, 159, 217, 262, 263 Negative and Short-Circuit Currents ... ... ... 224 - Positive, with Motor 73,224,225 Negative, with Dynamo, Armature Creates its Own Field 224 -Negative, ditto Sayer's Method 237-243 Unequal, Sparking at One Brush 248-255 with Double-Ended Magnets 258 Leakage to Earth ... 204,205,261 Lenz'sLaw 153,134,141,194 Lightning Flash 128,145 Lines of Force 4-9, 75, 148, 158, 222-224, 230, 236, 239, 252 Liquid for Cooling Armature ... ... ... ... ... ... 82 Lubrication on Commutator ... ... ... ... ... ... 90 Lugs of Commutators, Types of 117-122 Copper Strip 117-119 Cast on Segment 119-122 Bar Parallel with Axis 121, 122 Magnetic Circuit ... ... ... ... ... ... ... ... 78 - Flow in Circuit : Similarity to a Current 227-230, 236, 249, 256 - Flows in Opposition or Confluence in a Circuit 225-237, 245-258 Flow : Density of Lines of Magnetism 233, 234 284 INDEX. PAGE Magnetic Flow : Distortion or Diversion of 230, 231, 249, 250, 255, 258 - Flow in Necks of Pole-Pieces ... 235, 246, 247, 250, 253-258 - Flow, Throttling of 250,253-258 Induction (see Induction). Permeability ... 132 Magnetisation, Cross ... 12,71-75,216-218,232,247,248,252,253 Self, of Armature 12-14, 71-75, 158, 215, 217, 219, 227, 232, 248, 262 Magnetism, Free, Forming Poles : Limited Similarity to Static Change of Electricity 229 Free, forming Consequent Poles ... ... ... ... 237 - Freej forming Waste Field . . . 225, 236, 237, 252, 253, 257 - Necessary to Induction Sparks and Effects ... 131, 134, 141, 142 Non- Elimination of ... ... ... ... ... ... 236 Magnets, Double-ended ,. 246,255-258 Manilla Paper 35,48 Maximum E.M.F., Plane of, in Armature 151, 156, 159, 160, 222, 223, 225, 241 Ditto, through Commutator 151, 156, 157, 160, 181, 222, 223, 225 Ditto, ditto, and Non-Sparking Plane with Weak Field .. 225 Mica 89,91,93-95,98-101,106,114 Momentum, Absence of, in Electricity ... ... ... .. ... 141 Mordey, W. M., " Victoria " Commutator 103-107 Motor, Armature Reactions with ... ... ... ... 73,224 Sparking with ... ... ... ... ... .. 225 - Generator, Elwell-Parker 89,122 Miiller, Experiments on Fibre ... ... ... ... ... ... 96 Neutral Conductor, Common to Two Circuits ... ... ... 167-180 or Non-Sparking Plane 151, 153, 155-157, 160, 166, 172, 252, 255 or Non -Sparking Plane, Permanent Deflection of 252, 254, 259 - or Non-Sparking Plane, Oscillation of 183, 203, 213, 259-267 Non Elimination of Magnetism ... ... ... . ... ... 236 Non-Sparking with Carbon Brushes 126, 195-202, 266, 267 -Points 151,153,155-157,160,166,172,252,255 Oblique Induction 257,258 Ohm's Law 171,192,196,240 Oil on Commutator, Cause of Sparking 90, 267 Oil for Cooling Armature ... ... ... ... ... ... ... 82 Opposition of Electric Currents in a Conductor ... .. 167-194 - of Magnetic Inductions 227-237,245-258 Oscillation of Planes, Cause of Sparking ... 183,203-215,259-267 Oxidation of Contacts 146 Paper Insulation, Manilla... ... ... ... ... .. 35,48 Willesden 35,48 Paraffin 95-99 Specific Resistance of ... ... ... ... ' ... ... 95 Parallel, Lamps in, Uniformity of E.M.F. for 211 Parsons' End Winding 80-83 Paterson and Cooper's Commutators 111,113 Permeability, Magnetic 132 Perry and Ayrton, Table of Specific Resistances 95 Phosphor Bronze for Commutators 87,90 INDEX. 285 PAGE Plane of Cessation of Force ... 151,152,157-160,166,193,204,221 Cessation of Force affected by Brushes 159 Commutation 8, 60, 72-75, 149-153, 158-162, 192-194 Commutation controlled by Brushes ... 152, 153, 192-194- Maximum E.M.F. through Armature 151, 156, 159, 160, 203, 222, 223, 225, 241 Maximum E.M.F. through Commutator 151, 156, 157, 160, 181, 203, 225 Nori-sparking ... 151, 153, 155-157, 160, 166, 172, 252, 255 Requisite Reversal 151, 154, 166, 181, 203, 212, 213, 223, 252, 262 Planes, Deflection of 204,215,251,252,254,259-262 Orders of 151 Oscillation of 183,203-215,259-267 Undue Inclination of 215,255 Two, of Commutation .. ... ... ... 75 Polarisation of Armature, Self- 12-14, 71-75, 158, 215, 217-219, 227, 232, 248, 262 Controlled by Brushes 158,159,217,262,263 Components 217-219, 223, 227, 232-237 Resultant 217-219 in Proportion to Field 13, 157, 204-213, 215 - Oscillation of 262,263 Ultimate 12, 13, 74, 75, 158, 219, 251, 254, 262 of Drum as Compared with Gramme 219,220 Immobility of 14,15 and Torque 13-15,26,27 of Coils 15, 16, 26, 27, 162, 163 Pole-pieces, Flow of Magnetic Induction in 232-237, 245-258 Throttling of Induction in Necks of 247, 250-258 Poles of Bar Electromagnet ... 131,229 Consequent 237 Potential, Accumulation and Generation of (see Electromotive Force). Difference between Armature-Winding Sections 1 1 , 19, 22, 241 Difference between Commutator Segments.. 9-12, 93, 148, 241 Primary Coils 132, 140' Reactions, Armature, Resultant and Components ... ... 217-219 in Weak Field 215-225 Regarded as Components 217-219, 223, 227, 232-237 in Asymmetrical Field 245-255 with Double-ended Magnets 255-258 Back Induction 73, 75, 216-218, 223-225, 232-236, 247 withMotor 73,224,225 Cross Induction ... 12, 71-75, 216-218, 232-236, 247-258 Cross Induction with Double-ended Magnets ... ... 256 Forward Induction ... 217, 218, 223, 224, 232, 237-243, 247 Forward Induction, Utilisation of 224, 237-243 Oblique Induction 257, 258 Requisite Reversal, Plane of, 151, 154, 166, 181, 203, 212, 213, 223, 252, 262 Deflection of 252,254,259-262 Oscillation of 259-262 Resistance, Cause of Heat 21, 25, 143, 144 of Voltaic Arc ... 144r Paths of Various, and Ohm's Law 171, 192, 196 240 286 INDEX. Resistance of Armature Winding, and Effects 20-23, 26, 28, 37, 41, 42, 54, 164, 261, 263, 265, 266 and the Short-circuit Currents 168-181, 196-201, 265, 266 Exterior to Generator Necessary for Outer Voltage 178-180, 205-213, 241 of Contact with Carbon Brushes 195-202 Magnetic 78,254 Resistances, Specific, Ayrton and Perry's Table of ... ... ... 95 Miiller's Experiments with Fibre ... 96-98 Resultant Currents 184 Polarity or Induction 2 17-21 9, 231 Saturation, Magnetic ... ... ... ... ... ... 248, 250 Sayers, W. B., Winding of 237-243 Secondary Coil and Current 132-135,140 Sections of Armature Winding 18,22,39,46,52,53,55,57,59 of Armature Winding Potential, Difference between 11, 19, 22, 241 or Segments of Commutators, Potential Difference between 9-12, 93, 148, 241 Metals for 90,117-119,267 Gauge for 269-273 Self-induction, Theory of 139-142,165 in Armature Winding 162, 164, 165, 188, 192-194, 200, 201, 210 of Field Magnet Windings 208-210 Sparking 126, 127, 130, 131, 137, 139-142, 145, 164, 165, 188, 190, 194 Shellac 35,48,91,95,96 Shock Due to E.M.F 143, 144 Short-Circuit (see Circuit). Siemens, Wire- Wound Armature 2, 6, 17-23, 55, 261 Stranded Armature Conductor Bar ... ... ... ... 31 High Tension Experiments at Crystal Palace ... 136, 143 Silk Tape Insulation 35 Smelting with Arc 144 Sparking at Commutators ... ... ... ... ... 125-267 Electric. Elementary Theory of 125-146 Electric, Orders of 126 Electric, Statical Disruptive 126-128,145 Electric, Small Time for 145 Electric, Induction Disruptive ...126, 127, 131-137, 140, 143 Electric, Self-induction Disruptive 126, 127, 130, 131, 139-142, 145, 164, 165, 188, 190, 194, 208 Electric, Self -Induction Disruptive Explained ... 139-142 Electric, Voltaic Arc 126-131, 136, 140, 142-146, 164 Electric, Voltaic Arc Explained 130 - Electric, Continuous Disruptive Discharge ... 126, 127, 142-146 - Electric, Disruptive, Rupturing Effects of 128,143 Electric, Disruptive Discharge, Compared with Voltaic Arc 142, 143 Electric, Disruptive Discharges and Arcs, High Tension, at Crystal Palace 136,143 - Electric, Disruptive, Effect on Electrodes 128 Electric, Disruptive Effect of .Lightning 128 Electric, Arc, Effect on Electrodes 130, 146 INDEX. 287 PAGE Sparking, Electric, Compound Nature of Flash at Switch, and Effects at Brushes on Commutator : ... ... ... 147-267 Elementary Theory of.. 161-166 Likened to Flash at Switch 163-164 - Non-sparking Points 151,153,155-157,166,172,252 due to Misplacement of Brushes ... ... ... 183-194 due to Weakness of Field 215-225 due to Asymmetry of Field 245-255 due to Asymmetry of Armature Winding ... ... 259-263 due to Defective Joints in Armature Winding ... 261-267 due to Earths or Short Circuits in Outer Circuit ... 203-213 due to Failure of Insulation ... ... ... .. ... 261 due to Various Causes... ... ... ... ... ... 267 Non-, with Carbon Brushes 195-202,266,267 Non-, with Sayers' Winding 237-243 at One Brush only 248-255 Shunt 165,174,263 -Back 187,188,191,194,211,242,262,263 Forward 185, 186, 189, 190, 206-208, 211, 223, 224, 242, 262, 263, 266 Forward, Eliminated by Sayers' Winding 237-243 -at Motors 224,225 Specific Resistances, Ayrton and Perry's Table of ... ... ... 95 Static Charge of Electricity, Limited Similarity of Free Magnet- ism to ... .. 229 Electricity, Disruptive Discharge of 126-1 28, 145 Stranded Cable for Armature Conductor Bar ... ... ... ... 31 Swinburne, James, Chord Winding of ... ... ... ... 67-75 Device for Obviating Foucault Currents ... ... 34,35 High Tension Experiments at Crystal Palace 136 Symmetry of Armature Winding ... ... ... ... 27,28 Tape, Copper, Armature Conductois Bars of ... ... ... 32,47 Insulation, Cotton or Silk 35,48,64 Temperature (see Heat). Tension (see Electromotive Force). Theory, Elementary, of Drum Winding... ... ... ... ... 1-16 of Electric Sparking 125-146 of Self-induction 139-142,165 of Spark at Brush 161-166 Thompson, Silvanus P., on the Arc 130,144 on Sparking at Commutators... ... ... 149 Three- wire System, and Short-circuted Coils under Brushes... ... 167 Throttling of Induction ... 247, 250-258 Time for Lightning Flash and Disruptive Sparks ... ... ... 145 Torque 1, 13-15 on Armature Winding 15, 26, 27 Transformer, Continuous Current, El well-Parker 89, 122 Trotter, A. P., Gauge for Commutator Segments 269-273 Uniform External Voltage by Compound Winding *...- . ... 211-213 Uppenborn's Electrical Calendar j^^&jE^fS 1 ^^ 95 288 INDEX. PAGE Varnish as Insulation 31,35,47,48,91,96,99 Vaseline on Commutators ... ... ... ... ... ... 90 Ventilation 23,26,29,35-37,41,42,47,49,66-69,82,84,122 with Fans 36,37,49 Vibration as Cause of Sparking ... ... ... ... 267 " Victoria " Commutator, Mordey's 103-107 Volatisation in Arc 130,144,146 Voltage (see Electromotive Force). External to Generator, Dependent on External Resistance 178-181, 205-213, 241 External, Uniform, by Compound Winding... ... 211-213 Voltaic Arc (see Arc, Voltaic). Vulcanised Fibre 93-99,101,106 Vulcanite 98 Wake and Sanders, Mica Exhibit 100 Waste Field 225, 236, 237, 252, 253, 257 Weak Field 215-225, 232-237, 247, 248 " Westminster " Armature Winding .. 47-51 " Westminster " Commutators 107-110,111-115 White, Inventor of Helical End Winding . t 80 Wiggins and Co., Mica Exhibit 100 Willesden Paper, Insulation 35,48 Winding (see Armature, Armatures, Bars and End Windings). Wire Drum Winding, Siemens 2,6,17-23,55,261 Siemens', Advantages ... ... .. ... ... ... 23 Siemens' Cable Conductors ... ... 31 Eickemeyer's 55-62 Wires, Binding, on Armature 16,26,48,61,82 Wood, Walnut, Paraffined, as Insulation 64, 96-98 INDEX TO DIAGRAMS. FIG. Ampere's Law, Illustrated 96 Andersen, F. V., Armature, Winding of ... 23-28 ^ Commutators of 71,77 Armature Coil, Plane of, Cutting between Two Commutator Segments 103 Coil, Plane of, Cutting through One Commutator Segment 104 Coils, Armature and Field, Diagrammatically Represented 102 Planes, Positive Lead 105,108 Planes, Negative Lead 106 Self -Excited Polarity of, with Gramme Winding 134 Self -Excited Polarity of, with Drum Winding 133 Armatures, Drum (see also End Windings) : Andersen (also La timer Clark, Muirhead and Co.) ... ... 23-28 Crompton and Kyle ... ... ... ... 55-58 Cronipton and Swinburne ... ... ... ... 17-22 Edison ...14-16 Eickemeyer 36-42 Fritsche ... ... ... ... ... ... 63 Hopkinson (also Mather and Platt) 29-32 Kapp 43-46 Parsons 59-62 Siemens ... ... ... ... ... ... ... ... 6, 7 Swinburne 47-52 " Westminster " (see Andersen) Back-Induction 54, 129, 130, 141, 145 Back-Sparking 117,119,121 Brushes (on Commutator), Elementary Theory of ... ... ... 109 Elementary Theory of Sparking at ... ... 110 Elementary Theory of Short- Circuits and Short-Circuit Currents through ... ... ... ... 114 Misplacement of, and Sparking due to 117-121 Sparking at One Brush Only 148-150 Carbon, Non-Sparking with 122-124 hord Winding, Swinburne's 47-52 Coil, Elementary, and Ampere's Law ... ... ... 96 Elementary, of Dynamo, and Lena's Law... ... ... 99,100 Induction, at " Make " 97 Induction, at " Break " 98 of Heavy Drum Bar Winding, indicating possible Faulty Joints 156 of Gramme or Drum Wire Winding, indicating possible Faulty Joint ... : ... . ... 157 u 290 INDEX TO DIAGRAMS. FIG. Coil of Armature Winding, Plane of, cutting between Two Com- mutator Segments ... ... ... ... ... ... 103 of Armature Winding, Plane of, cutting through One Commutator Segment ... . . ... ... ... ... 104 Commutation, Plane of (CnP) with Positive Lead 105, 108, 117, 119, 121 Plane of (CnP) with Positive Lead in Weak Field 129 - Plane of, with Negative Lead 106,117,118,120 - Plane of, Oscillation of (slight) 153-155 Two Planes of, with Swinburne's Chord Winding ... ... 52 Commutator Segments, Trotter's Gauge for Taper of 158, 159 Segments, Theory of ditto. 162 Lugs 79-95 Effect of Insulation on Diameter of ... ... .. 160, 161 Planes (M'M', N P) 107, 108, 111, 117-121 Armature Coils, and Field 102 Commutators : GreneraTForm... ... .' 64,65 Crompton ... ... ... ... ... ... 66, 67 Gulcher ... ".'. ... 72 " Helvetia" (of Alioth and Co.) .. ... 69 Hopkinson (also Mather and Platt) ... c \. ... " 78,95 Kapp, Old Forms ... ... ... " 73,74 Kapp, New Form ... '.'.'. ... ... " ... 75 Kennedy "... .. ... ... ... ... ... ... 70 Mordey's " Victoria " ... ... 68 "Patersoii and Cooper ... ... ... ... ... ... 76 ''Westminster" (of Latimer Clark, Muirhead and Co. and Andersen) . ... 71, 77 Types of Lugs 79-95 Components, Resolution of Armature Self -Polarisation into ... 130-132 Compound- Wound Dynamo and Faults in Outer Circuit '.. ... 128 .Conductors, Inactive Copper, of Armature ... ... ... ... 2-5 Formed to Obviate Foucault Currents 9-13 Connector for End Winding, Join tless ... ... ... ... 33-35 Crompton (R. E.) and Co., Commutators of ... ... "... 66,67 and Kyle, Armature End Winding of ... ... 55-58 1 and Swinburne, Armature End Winding of ... 17-22 Cross-Induction, or Magnetisation 53, 129-132, 142-145, 151 Eliminated (Nearly) 152 Counteraction of, Fischer-Hinhen's Method ... (page 258) Currents, Augmentation of ... ... '.*, . "... ... ... 112 Assimilation of ... .. ... v .;. ... ... ... 113 Assimilated, Potentials of ... 115,116 Short-Circuit, under Brush, Theory of -... ... ... 114 Short- Circuit, with Misplaced Brushes ... . 118-121 Short-Circuit, with Sayers' Winding ... ... ... 146 Short-Circuit, Counteraction of, at Non-Sparking Point 111, 146 Short- Circuit, Elimination of, with Carbon Brushes ' 122-124 Defective Joints in Heavy Drum Winding 156 Joint in Drum or Gramme Wire Winding ... ... ... 157 Deflection of Planes with Gramme Winding (see Planes) ... 148-150 Double Volute Join tless End Connector for Drum Winding ... ...33-35 : Volute End Windings (see End Windings) Drum Armature, Self -Excited Polarity of ... ... ... ... 133 Winding, Theory of 1 INDEX TO DIAGRAMS. 291 FIG. Dynamo, Separately Excited and Faults in Outer Circuit ;.. ... 125 Shunt Wound, and Faults in Outer Circuit... ... ... 126 Series Wound, and Faults in Outer Circuit .. ... ... 127 Compound Wound, and Faults in Outer Circuit ... ... 128 with Double-Ended Magnets ... 147 - with Double -Ended Magnets, Fields of 151,152 . Elementary Coil of, Illustrating Lenz's Law .. 99, 100 Compactness of, in Reference to Armature End Winding .. 57 " Earths," as Causes of Sparking " ... 125-128 Edison's Circular Bar End Winding ... ... ... ... ... 14 Disc End Winding , 16-16 Eickemeyer's Wire Drum Winding ... ' ... ... e ".. ...36-42 End Windings for Drum Armatures : Wire Wrapping : Siemens ... ... ... ... ... ... 6,7 Radial and Circular Connectors : Edison ... ... ... ' ... 14 Discs: Edison 15,16 Chord Winding : Swinburne ... ... .. ..47-52 Helical Connectors, Interior : Kapp ... ... ... ...43-46 Connectors, Exterior : Parsons ... ... ... ...59-62 Connectors, Exterior : Fritsche ... ... ... ... 63 Volute, Single Interior, and Crank : Cromptou and Swinburne ...17-22 Single Interior and Crank : Andersen 23-28 Volutes, Double, Interior : Al teneck ; Hopkinson 29-32 Double, Interior : Eickemeyer ... 36-42 Double, Interior : Jointless Connector ... ... ...33-35 Double Exterior : Crompton and Kyle 55-58 Faults in Armature Winding as Causes of Sparking ... ... 153-157 in Outer Circuit as Causes of Sparking 125-128 Field, Armature Coils, and Commutator ... ... ... ... 102 Weak, and Armature Reactions in 129,144,145 Asymmetrical, and Armature Reactions in ... ' ... 148-150" with Double-Ended Magnets, and Armature Reactions in 151, 152 Distortion of ..: 105, 1C6, 108, 117, 129, 142-145 Oscillating or Deflecting, Distortion of 154, 155 Permanently Deflected, Distortion of 148-150 Forward, or Positive, Lead to Brushes : Sparking at ... 117, 119, 12f or Positive, Lead to Brushes : Planes in relation thereto (see Planes) 105,107,108 Induction ... ' 132, 140, 144 Sparking 117, 118, UO Sparking Eliminated with Sayers' Winding 146 Sparking at one Brush only ... ... ... ... 148-150 Foucault Currents, Prevention of : Crompton's Method 9-12 Hopkinson's Method ... ... . . .' ... ... ... ... 8 Swinburne's Method .. ..'." ... ... .. ... ... 13 Fritsche's Armature Winding ... ... ... ... ... ... 63 Gramme Winding ... ... ... ... ... ... Introductory Armature, Self-Excited Polarity of 134 Deflection of Planes with, in Asymmetrical Field ... 148-150 Heating of Armature Conductor Bars, Methods for Preventing : Crompton's ... ... ... ... ... ... ... ... 9-12 Hopkinson's ... ... ... ... ... ... .. ... 8 Swinburne's ... ... ... ... ... ... ... ... 13 " Helvetia" Commutator of Messrs. Alioth and Co. 69 INDEX TO DIAGRAMS. FIG. Hopkinson, Drs. J. and E., Armature End Winding of ... ...29-32 Method for Prevention of Heating ... ... ... ... 8 Commutator of . ... ... ... ... ... ... 78 Commutator, Connection of, to Winding ... ... ... 95 Induction Coil at " Make " 97 -Coil at "Break" 98 Self-, Diagram Illustrating ... 101 Back- " 54,129,130,141,145 -Forward- 132,140,144 Forward-, Utilised with Say ers' Winding ... .. ... 146 -Cross-, 53,129,130-132,142-145 Cross-, Throttling of 148,149 Cross- and Main-, Throttling of 150 Cross-, with Double-Ended Magnets ... ... ... 151 Cross- Eliminated (nearly) with Double-Ended Magnets ... 152 Cross-, Counteraction of, by Fischer-Hinnen's Method (page 258) Oblique-, with Double-Ended Magnets ... ... ... 152 Insulation, Special Adaptations of, in Commutators ... ... ...66-77 Effect of, on Diameter of Commutator ... ... 160, 161 Joints, Defective, in Armature Coils, as Causes of Sparking . . . 156, 157 Jointless Double Volute End Connector for Drum Winding ... ...33-35 Kapp, Gisbert, Drum Winding of 43-46 Commutator of : Old Forms... ... ... ... ...73,74 Commutator of : New Form ... ... ... ... ... 75 Lead (to Brushes), Positive, and Armature Planes ... ... 105, 108 Negative, and Armature Planes ... ... ... ... 106 Positive, and Commutator Planes ... ... ... 107,108 Positive Brushes in Line with Field ; and all Planes . . . 108 Positive, Correct, with no Sparking 107, 108, 111 Misplaced Brushes, and Sparking ... ... ... 117-121 Positive, Excess of, and Back-Sparking ... 117, 119, 121 Positive, and Forward-Sparking in Weak Field .. ... 129 Negative, and Forward-Sparking 117, 118, 120 Negative, and Non-Sparking with Sayers' Winding ... 146 Unequal, Sparking at One Brush Only ... ... 148-150 Positive, and Back-Induction 129, 130, 145 Negative, and Forward-Induction ... ... ... 132,144 Minimised by Throttling Cross-Induction, with Double- Ended Magnets 152 Minimised or Unnecessary, with Carbon Brushes . . . 122-124 Lenz's Law, and Elementary Dynamo Coil ... ... ... 99-100 Lug's, Commutator, Types of ... ... v ... ... ... 79-95 Magnetic Flow (see also Induction) ... ... ... 135-143 Flow, Distortion of 142,143 Magnetisation (see also Induction). Self-, of Drum Armature 1.133 Self-, of Gramme Armature ... ... ... Introductory, 134 Self-, ef Armature, Asymmetrical 153-155 Self-, of Armature as Resultant and Components ... 130-132 with Induction Coils 96-98,101 Magnets, Double-Ended, for Dynamo Field ... ... .. ... 147 Double-Ended, and Cross-Induction ... 151 Double-Ended, and Oblique-Induction ... ... ... 152 Main-Induction, Throttling of 150 Misplacement of Brushes (see Lead) Sparking Effects ... ... 117-121 INDEX TO DIAGRAMS. FIG. Mordey, W. M., " Victoria " Commutator of 68 Negative Lead and Armature Planes ... 106 Lead and Forward Sparking 117,118,120 Lead and Non-Sparking with Sayers' Winding ... ... 146 Lead and Forward-Induction 132,144 Neutral, or Non-Sparking Plane (N P), or Points 107, 108, 111, 117-121 or Non-Sparking Plane, Undue Inclination of (with RE) 129 or Non-Sparking Plane, Oscillation of (with R R) ... 153-155 or Non- Sparking Plane, Permanent Deflection of (withRR) 148-150 or Non-Sparking Plane with Negative Lead, and Savers' Winding 146- Non-Sparking with Carbon Brushes ... ... ... ... 122-124- Oblique Induction ... ... ... . ... ... 152 Ohm's Law, Operation of, Illustrated 112-316, 118-124, 146 Oscillation of Planes, as Cause of Sparking ... -_; 153-155 Paterson and Cooper, Commutator of . ... ... 76 Parsons, Hon. C. A., Drum Winding of 59-62 Plane of Armature Coil Cutting Between Two Commutator Segments 103 of Armature Coil Cutting Through One Commutator Segment 104 Plane of Cessation of Force (C F) with Positive Lead... 105, 108, 129 of Cessation of Force (C F) with Negative Lead 106 Plane of Commutation (Cn P), with Positive Lead 105, 108, 117, 119, 121 with Positive Lead in Weak Field 129 with Negative Lead ... ... 106,117,118,120 Double, with Swinburne's Chord Winding ... ... .. 52 Oscillation of (Slight) 153-155 Plane of Maximum E.M.F. through Armature (MM) 105, 106, 108, 129, 150 through Commutator (M' M') 107, 108, 117 Plane of Non-Sparking, or Neutral Plane (N P) 107, 108, 111, 117-121 Oscillation of (with R R) 153-155 Permanent Deflection of (with R R) 148-150 Undue Inclination of (with R R) 129 Plane of Requisite Reversal (R R) 105, 106, 108, 111- Oscillation of 153-155- Permanent Deflection of 148-150 Undue Inclination of ... ... ... ... ... ... 129 Planes, Critical : Armature Planes ' 105,106,108 Commutator Planes 107,108 Oscillation of 153-155 Permanent Deflection of 148-150 Undue Inclination of ... ... ... ... ... ... 129 Polarity, Self -Excited, of Drum Armature ... 133 Self-Excited, of Gramme Armature 134 Potentials of Assimilated Currents .'. ... ... ... 115,116 Reactions, Armature : Elementary Illustrations ... ... ... ... ... ...53, 54 Self-Excited Polarity of Drum Armature 133 Self -Excited Polarity of Gramme Armature 134 As Resultant and Components 130-132 In Weak Field, Shown Graphically 129 In Weak Field, Shown Analytically 144,145 In Asymmetrical Field . 148-150 5294 INDEX TO DIAGRAMS. FIG. Reactions, Armature : With Asymmetrical Winding 153-155 With Double-Ended Magnets ... ... 151,152 Resultant Induction of Armature ... ... ... ... 130-132 Sayers, W. B., Armature Winding of ... 146 Self -Excitation, Polarisation, of Armature (see Magnetisation, Armature Reactions, and Induction) ... ... ... 133,134 Self-induction, Diagram Illustrating ... ... ... ... .. 101 Short- Circuits in Outer Circuit, as Causes of Sparking ... 125-128 Siemens' Wire Drum Winding ... ... ... ... ... ... 6,7 Sparking, Induction, at " Make " ... ... ... ... ... 97 Induction, at " Break " ... ...- 98 Self-Induction 101 at Brush on Commutator, Elementary Illustration of ... 110 with Brushes Misplaced 117-121 Forward-, at Positive Brush 117,118 Back-, at Positive Brush 117,119 Forward-, at Negative Brush 117,120 Back-, at Negative Brush 117,121 due to Faults in Outer Circuit 125-128 due to Weak Field 129 due to Asymmetrical Fields ... ... ... ... 148-150 at One Brush only, due to Throttled Cross-Induction 148-149 at One Brush only, due to Throttled Cross- and Main- Inductions ... ... ... ... ... ... ... 150 due to Asymmetry of Armature Self -Polarisation ... 153-155 due to Defective Joints in Armature Winding . . 156, 157 Non-, Plane (see Neutral Plane) ... 107, 108, 111, 117-121 Non-, Position of Brush ... ... ... ... ... Ill Non-, with Carbon Brushes 122-124 NOB-, with Sayers' Winding with Negative Lead ... ... 146 Swinburne, James, Chord Winding of 47-52 Throttling of Cross-Induction, and Sparking 148-149 of Cross and Main-Inductions, and Sparking ... ... 150 of Cross-Induction with Double-ended Magnets ... ... 152 Volute, Double, Jointless Cross Connector for Drum End Winding 33-35 " Westminster " Armature Winding 23-28 Commutators ... ... ... ... .. ... ...71,77 Wire Winding, Siemens's... ..: ..: ... ... ... ... 6,7 Eickemeyer's : 36-42 LONDON : PRINTED BY GEORGE TUCKER, 1, 2, AND 3, SALISBURY COURT, FLEET STREET, B.C. far (Bectiitimts, (Electrical (Engineer*, arid (Electrical December, 1894. THE Publisher of "THE ELECTRICIAN" ha? compiled the following List of Books on Electrical and Allied Subjects, all of which can be obtained direct from "THE ELECTRICIAN" PRINTING AND PUBLISHING COMPANY, LIMITED, Salisbury Court, Fleet Street, London. 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THE This work was originally meant to be a continuation of the series " Electromagnetic Induction and its Propagation," published in The Electrician in 1885-6-7, but left unfinished. Owing, how- ever, to the necessity of much introductory repetition, this plan was at once found to be impractic- able, and was, by request, greatly modified. The result is something approaching a connected treatise on electrical theory, though without the strict formality usually associated with a treatise. The following are some of the leading points in this volume. The first chapter is introductory. The second consists of an outline scheme of the fundamentals of electromagnetic theory from the Faraday- Maxwell point of view, with some small modifications and extensions upoii Maxwell's equations. The third chapter is devoted to vector algebra and analysis, in the form used by me in my former papers. The fourth chapter is devoted to the theory of plane electromagnetic waves, and, being mainly descriptive, may perhaps be read with profit by many who are unable to tackle the mathematical theory comprehensively. It may be also useful to have results of mathematical reasoning expanded into ordinary language for the benefit of mathematicians themselves, who are sometimes too apt to work out results without a sufficient statement of their meaning and effect. But it is only intro- ductory to plane waves. I have included in the present volume the application of the theory (in duplex form) to straight wires, and also an account of the effects of self-induction and leakage, which are of some significance in present practice as well as in possible future developments. There have been some very queer views prorriulgated officially in this country concerning the speed of the current, the impotence of self-induction, and other material points concerned. Vol. II. is in preparation. SECOND ISSUE. 370 pages, 150 illustrations. Price 10s. 6d-, post free. MAGNETIC INDUCTION IN IRON AND OTHER METALS. BY J. A. EWING, M.A., B.Sc., Professor of Mechanism and Applied Mechanics in the University of Cambridge. SYNOPSIS OF CONTENTS. After an introductory chapter, which attempts to explain the fundamental ideas and the terminology, an account is given of the methods which are usually employed -to measure the magnetic quality of metals. Examples are then quoted, showing the results of such measurements for various specimens of iron, steel, nickel and cobalt. A chapter on Magnetic Hysteresis follow?, and then the distinctive features of induction by very weak and by very strong magnetic forces are separately described, with further description of experimental methods, and with additional numerical results. The influence of Temperature and the influence of Stress are next discussed. The conception of the Magnetic Circuit is then explained, and some account is given of experi- ments which are best elucidated by making use of this essentially modern method of treatment. The book concludes with a chapter on the Molecular Theory of Magnetic Induction, and the opportunity is taken to refer to a number of miscellaneous experimental facts on which the molecular theory has an evident bearing. "Prof. Ewing is such a great and well-known authority on Magnetic Induction that it is only necessary to call attention to this second issue of his valuable work to insure its being in the hands of all who require information upon this important subject." Philosophical Magazine. " Besides being practically the only book dealing with the subject of magnetic induction, this work considers the whole subject very exhaustively, both from theoretical and practical points of view The large number of graphic representations illustrating the various phenomena of magnetic induction are of great value. . . We can recommend the book as being of considerable importance." Electrical Review. " In this book Prof. Ewing has placed before his readers an accurate record of the more recent and important work done in magnetism. The book as a whole presents the best resume of this subject extant." Electrical Engineer (New York). "This is one of the most important books that has appeared, and coming from an author of such an established reputation it will be looked upon as an undoubted authority upon the important subject of which if treats. No man is better fitted for the task of discussing these questions than Prof. Ewing." Electrical World (New York). A German Edition is also published, price 8s. 6d. I, 2, and 3, Salisbury Court, Fleet Street, London, E.G. "The Electrician" Printing and Publishing Co., Ltd., "THE ELECTRICIAN" SERIES continue,!. NOW Ready. Very fully illustrated, handsomely bound, on good paper, price 7s. 6d. ELECTRIC LAMPS AND ELECTRIC LIGHTING. Being a Course of Four Lectures delivered at the Royal Institution, April-May.. 1894, By PROF. J. A. FLEMING, M.A., D.So., F.R.S., M.R.I., Professor of Electrical Engineering in University College, London. SYNOPSIS OF CONTENTS. I. A Retrospect of Twelve Years Factors in the Development of Electric Illumination The Historical Starting Point Davy's Researches on the Electric Arc The Evolution of Incandescent Electric Lighting- Definition of Fundamental Terms Units of Measurement of Current, Pressure, Work, and f'ower Board of Trade Units Conditions of Public Supply under Acts of Parliament The Heai'ng Effect of an Electric Current Joule's Law Experimental Proofs -Radiation from Incandescent Bodies Temperature of Radient Bodies Surface Efficiency and Specific Radient Qualities of Various Materials Peculiar Properties of Carbon Bright- ness of Various Lights Methods of Photometric Comparison Standards of Light Sun, Moon, Electric Arc, Incandescent Lamp as Illuminants Quality and Intensity of Light Luminosity and Candle-power The Physiological Question of Vision. II. The Physics of an Incandescent Lamp Characteristic Curves Relation of Candle-power to Current and Pressure Effects of Position on Candle-power Age of Incandescent Lamps Lamp Mortality Causes of it Judicious and Injudicious Arrangement of Lamps Sockets Switches Fuses Decorative Employment of Incandescent Lampi House Wiring Fire Office Rules Good and Bad Work Causes of Destruction of the Carbon Filament -Molecular Physics of the Glow Limp Edison Effect Large Incandescent Lamps Electric- Meters Methods of Testing and Comparing Glow Lamps Advantage ms Utilisation of Current. III. The Electric Arc Lamp Method of Production of the Arc Study of the Arc by Projection Laws of the Electric Arc The Convection of Carbon in the Arc The Crater The Distribution of Electric Pressure in the Arc Arc Lamp Mechanism Recent Improvements Distribution of Light from the Arc Luminoua Efficiency of the Arc Comparison with Incandescent Lamps Street and Interior Arc Lighting Proper Distri- bution of Light Arc Light Photometry The Alternating and Continuous Arc The Inverted Arc The Use of the Arc in Metallurgy Electrical Reduction of Metals by the Arc Temperature of Arc Light Crater The Solar Temperature. IV. The Production of Current for Electric Lighting Generating Stations Systems of Supply Low Pressure Continuous and High Pressure Alternating Structure of a Dynamo and Transformer Views of Generating Stations at Home and Abroad Underground Conducting Mains Networks of Conductors House Services Long Distance Transmission Electric Lighting of Rome Tivoli- Rome Transmission Utilisation of Water-power Load Diagrams of Stations Supply of Currents for Purposes other than Light. PRESS NOTICES. "Treats the whole subject with the lucidity for which Prof. Fleming's expositions are remarkable, and in language which has been, as far as possible, divested of technicalities. . . . Those who may contemplate the electric lighting of their houses will find in the book many valuable hints and practical suggestions." Times. " Prof. Fleming possesses the rare gift of being able to interest almost any audience in his subject. . . . The work under notice consists of a transcript of four lectures delivered at the Royal Institution, and though much of the charm which the lecturer was able to throw round the subject is now absent, still enough remains to render a perusal of these pages a recreation rather than a study. . . . Besides supplying the non-technical student with such information as he is sally in need of, he has given to the serious student the best account which we have yet seen of th^ physical properties of arc and glow lamps. . . . The volume contains some 220 pages of large type, and is well illustrated throughout. It is the only one we have ever seen that we can thoroughly recommend to the non-technical reader. On the other hand, for the electrical student we cannot too forcibly recommend a careful study of the second and third lectures." Daily Chronie'e. " We have no hesitation in recommending all who may be interested in the subject to buy a copy of Prof. Fleming's book, which is well worth the price asked for it ; being fresh as regards matter, and abundantly provided with illustrations which are more or less original. ... As we commenced this article by stating, the book is worth buying for a guide to a fair general knowledge of the principles which underlie the industrial uses of electricity. We can also compliment the publishers upon the way in which the volume is turned out." Journal of Gas Lighting. ' "When one comes across a reprint of a series of afternoon Royal Institution lectures he expects an elemen- tary book, with its contents strung t-gether to connect a lot of experiments that the author was anxious to show to an audience already jaded with a variety of subjects no one human brain could take in. Dr. Fleming has given us nothing of this sort, but a concise account of incandescent and arc lamps, followed by a short sketch of electric lighting generally. It is by no means a mere popular book, however, and few electricians, no matter how well up in their subject, will find they can afford to pass it by. ... The binding, printing, and general get up is admirable." J.S. in The Electrician. " Dr. Fleming is known for his hich abilities in setting forth scientific facts in a popular lecture in clear and most attractive language, and anyone familiar with the elements of physical science will read the book with great pleasure and derive much souiid instruction. . . . The book is very handsomely got up, and would make an exceedingly suitable presentation volume to anyone interested in, and who already knows at least a little of, the subject." Glasjow Herald. DIGEST POST FREE ON APPLICATION. 1, 2 and 3, Salisbury Court, Fleet Street, London, E.G. C "The Electrician" Printing and Publishing Co., Ltd., "THE ELECTRICIAN" SERIES continued. FOURTH ISSUE. 500 paycs, 157 illustrations. Price 7s. 6d., post free 8s. THE ALTERNATE CURRENT TRANSFORMER IN THEORY AND PRACTICE. By J. A. FLEMING, M.A., D.Sc., F.K.S., M.E.I., &c., Professor of Electrical Engineering in University College, London. YOL. I. THE INDUCTION OF ELECTKIC CURRENTS. SYNOPSIS OF CONTENTS, CHAPTER I. Introductory. Faraday's Electrical Eesearclies Early Experiments on Current Induction Electro-Dynamic Induction First Induction Coil Electro-Magnetic Induction Lines of Force Methods of Ampere, Arago, and Faraday Physical Nature of Lines of Magnetic Force. CHAPTER II Electro-Magnetic Induction. Magnetic Force and Magnetic Induction Tubes of Magnetic Induction Rate of Change of Magnetic Induction through a Circuit Inductance Electromotive Force of Induction Electro- Magnetic Momentum Electro-Magnetic Energy Dimensions of the Co-efficient of Self-induction or Inductance Unit of Self -Induction or Inductance Constant and Variable Inductance Curves of Magnetisation Graphical Representation of Variation of Co-efficient of Induction Magnetic Hysteresis. CHAPTER III The Theory of Simple Periodic Currents. Variable and Steady Flow Current Curves Simple and Complex Harmonic Motion- Fourier's Theorem Simple Periodic and Sine Curves Current Growth in Inductive Circuits Logarithmic Curves Geometrical Illustrations Graphic Representation of Periodic Currents Mean Value of the Power of a Periodic Current Power Curves Experimental Measurement of Periodic Current and Electromotive Force Wattmeter Method of Periodic Power Mutual Induction of Two Circuits of Constant Inductance. CHAPTER IV. Mutual and Self-induction. Prof. Joseph Henry's Researches in Electro-Magnetism Mutual Induction Elementary Theory of the Induction Coil Comparison of Theory and Experiment Magnetic Screening and the Action of Metallic Masses in Induction Coils Transmission of Rapidly Intermittent, Alternate, or very Brief Currents through Conductors Effects of Saturation and Magnetic Hysteresis Characteristic Curves of the Series and Parallel Transformer Efficiency of Trans - iormers Ferrari's Experiments. CHAPTER V. Dynamical Theory of Current Induction. Electric Displacement Maxwell's Theory of Molecular Vortices Velocity of Propagation of an Electro-Magnetic Disturbance Electrical Oscillations Function of the Condenser in an Induction Coil Impulsive Discharges Alternative Paths Impulsive Impedance Relation of Impedance to Periodicity Dr. Hertz's Researches on Electrical Oscillatory Induction Resonance Phenomena Interference Phenomena at Various Distances Recent Experiments Poynting's Views on the Propagation of Electro-Magnetic Energy Possible Direction of Future Research. PREZSS NOTICES. " It would be very difficult to pick out from amongst the electrical literature of the past ten years any work which' mark?, as emphatically as does Dr. Fleming's book, the manner in which the practical problems of the day have compelled electrical engineers to advance in their knowledge of theoretical science It is a book which the electrical engineer of the present and of the future alike will read he of the present, if he can ; he of the future, because he must." Prof. Silvanus P. Thompson in " The Electrician." " The practical importance and interest of the subject treated is so great that there should be little need to urge students and electrical engineers to make themselves acquainted with this book, but I do urge them nevertheless ; and they may think it fortunate that Dr. Fleming has managed to find time to issue so instructive and readable and well-timed a volume." Dr. Oliver J. Lodge in " Nature." " Dr. Fleming's book contains an enormous amount of valuable matter .... which cannot be got anywhere lse in the plain and concise way it is given by Dr. Fleming. It is one of those books every electrician should have." Electrical Review. "A most important, timely, and valuable book The author has earned the thanks of everyone interested in this great branch of electrical investigation and practice. "Electrical World (^e\v York). fl If anyone wants this difficult subject treated in the clearest way, he cannot do better than read this book." Indugtrieii. 1, 2, and 3, Salisbury Court, Fleet Street, London, E.G. The Electrician" Printing and Publishing Co., Ltd., "THE ELECTRICIAN" SERIES continued. SECOND ISSUE. More than 600 pages and over 300 illustrations. Price 12s. 6d., post free. THE ALTERNATE CURRENT TRANSFORMER IN THEORY AND PRACTICE. By J. A. FLEMING, M.A., D.Sc., F.R.S., M.R.I., &c., Professor of Electrical Engineering in University College, London. YOL. II. THE UTILISATION OF INDUCED CURRENTS. SYNOPSIS OF CONTENTS. CHAP. L Historical Development of Induction Coil and Transformer. The Evolution of the Induction Coil Page's Researches Callan's Induction Apparatus Sturgeon's Induction Coil Bachhoffner's Researches Callan's Further Researches Callan's Great Induction Coil Page's Induction Coil Abbot's Coil Automatic Contact Breakers Ruhmkorff's Coils Poggendorff's Experiments Stohrer's, Hoarder's, Ritchie's Induction Apparatus Grove's Experiments Apps' Large Induction Coils Jablochkoff's Patent Fuller's Transformer Early Pioneers Gaulard and Gibbs Zipernowsky's Transformers Improvements of Rankin Kennedy, Hopkinson, Ferranti, and others The Modern Transformer since 1885. CHAP. II. Distribution of Electrical Energy by Transformers. Detailed Descriptions of Large Alternate-Current Electric Stations using Transformers in Italy, England, and United States Descriptions of the Systems of Zipernowsky-Deri-Blathy, Westinghouse, Thomson-Houston, Mordey, Lowrie-Hall, Ferranti, and others Plans, Sections, and Details of Central Stations using Transformers Illustrations of Alternators and Transformers in Practical Use in all the chief British, Continental, and American Transformer Stations. CHAP. III. Alternate-Current Electric Stations. General Design of Alternating-Current Stations, Engines, Dynamos, Boilers Proper Choice of Units Water Power Parallel Working of Alternators Underground Conductors Various Systems Concentric Cables Capacity Effects dependent on Use of Concentric Cables Phenomena of Ferranti Tubular Mains Safety Devices Regulation of Pressure Choice of Frequency Methods of Transformer Distribution Sub-Stations Automatic Switches. CHAP. IV. The Construction and Action of Transformers. Transformer Indicator Diagrams Ryan's Curves Curves of Current Electromotive Force and Induction- Analysis of Transformer Diagrams Predetermination of Eddy Current and Hysteresis Loss in Iron Cores Calculation and Design of Transformers Practical Predetermina- tion of Constants Practical Construction of Transformers Experimental Tests of Transformers Measurement of Efficiency of Transformers Calometric Dynamometer and Wattmeter Methods Reduction of Results. CHAP. V. Further Practical Application of Transformers. Electrical Welding and Heating Transformers for producing Large Currents of Low Electro- motive Force Theory of Electric Welding Other Practical Applications Conclusion. PRESS NOTICES. "In reviewing the first volume of this work we found much to admire and praise, much to raise high expectations for the volume which was to follow. These expectations have by no means been disappointed. The new volume is in many ways of even greater interest than its predecessor." Professor Silvanus P. Thompson in "The Electrician." "The book is really a valuable addition to technical literature." Industries. 11 A valuable addition to the somewhat meagre literature on a subject which is sure to grow in importance, and we congratulate Dr. Fleming on his work." The Engineer. " Le sujet traite par le Dr. Fleming est un de ceux qui, pour le moment, attirent 1'attention ge"ne"rale ; son ouvrage est certainement un des plus import-ants de la litterature electrique. Tous les problemes relatifs a 1'application des courants alternatifs y sont traite"s avec une tres grande competence et de plus avec une clarte" et avec une precision sans egales. Nous ne ppuvons done que recommander vivement cet ouvrage a 1'attention de tous les Slectriciens." La Lumitre Electrique. " L'ouvrage de M. Fleming est une oeuvre vraiment pratique qui doit rendre a l'industrie de grands services i> j j ~.,*,, ~ u ' e ii e contient." L'industrie Electrique. Das Fleming'sche Werk f iillt entschieden eine Liicke in der Literatur aus und kann durchaus empfohlen verden." Elektrotechnische Zeitschrift. 1, 2 and 3, Salisbury Court, Fleet Street, London, E.G. 8 "The Electrician" Printing and Publishing Co., Ltd., "THE ELECTRICIAN" SERIES continued. In Tivo Volumes. Price: stout paper, 2s, post free 2s. 3d. each; strong cloth covers, 2s. 6d., post free 2s. 9d. each. Single Primers, 3d., post free 3\d. "THE ELECTRICIAN" PRIMERS. (FULLY ILLUSTRATED.) A Series of Helpful Primers on Electrical Subjects for the use of Colleges, Schools, and other Educational and Training Institutions, and for Young; Men desirous of entering; the Electrical professions. TABLE OF 1 CONTENTS. Volume I. THEORY. Primer No. 1. The Effects of an Electric Current. 2. Conductors and Insulators. 3. Ohm's Law. 4. Primary Batteries. 5. Arrangement of Batteries. 6. Electrolysis. 7. Secondary Batteries. 8. Lines of Force. 9. Magnets. 10. Electrical Units. 11. The Galvanometer. 12. Electrical Measuring In- struments. 13. The Wheatstone Bridge. 14. The Electrometer. 15. The Induction Coil. 16. Alternating Currents. 17. The Leyden Jar. 18. Influence Machines. 19. Lightning Protectors. 20. Thermopiles. The object of "The Electrician" Primers is to briefly describe in sim- ple and correct language the present state of electrical knowledge. Each Primer is short and complete in itself, and is devoted to the elucidation of some special point or the description of some special application. Theo- retical discussion is as far as possible avoided, the principal facts being stated and made clear by reference /Yolumell. PRACTICE. Primer ;, NO. 21. The Electric Telegraph. 22. Automatic and Duplex Te graphy. 23. The Laying and Repair Submarine Cables. 24. Testing Submarine Cables. 25. The Telephone. to the uses to which they have been i, 26. Dynamos. put. Both volumes are suited to > _ _.. . readers having little previous ac- j ZT - Motors, quaintance with the subject. The I 28. Transformers, mattei is brought up to date, and ) . _ the illustrations refer to instruments <\ 29 - * ne Axc Lamp, and machinery in actual use at the present time. It is hoped that the Primers will be found of use in Schools, Colleges, and other Educa- tional and Training Establishments, where the want of a somewhat popularly written work on electricity and its industrial applications, pub- lished at a popular price, has long been felt ; while artisans will find the Primers of great service in enabling them to obtain clear notions of the essential principles underlying the apparatus of which they may be called upon to take charge. 30. The Incandescent Lamp. 31. Underground Mains. 32. Electric Meters. 33. Electric Light Safety vices. 34. Systems of Electric bution. 35. Electric Transmission Energy. 36. Electric Traction. j 37. Electro-Deposition. I 38. Electric Welding. "The articles are generally so well written, and the subject matter so judiciously condensed, that there but very little to criticise, though much to praise." Electrical Review. " The books are well printed, and we can heartily commend them as stepping stones to more advance< works." Electrical Plant. " Clearly written, and all that can be desired in the form of enunciation and explanation." Work. The contents of each one of these volumes is of that quality and description which at once constitute a be a welcome addition to the library of the student or of the artisan." Amateur Work they are calculated to be exceedingly usefi ery suitable for presents to boys of a mecbanics wl Board Chronicle. Issued annually, price 3s., post free. A DIGEST OF THE LAW OF ELECTRIC LIGHTING, By -A.3STID OTHER STJBCTEJOTS. (Revised to January in each year.) A. C. CURTIS-HAYWARD, B.A., M.I.E.E. An abstract of the Electric Lighting Acts, 1882 and 1889, and of the vaiious documents emanating from the Board of Trade dealing with electric lighting. The digest treats first of the manner in which persons desirous of supplying electricity must set to work, and then of their rights and obligatir us after obtaining Parliamentary powers ; and gives in a succinct from information of great value to Local Authorities, Electric Light Contractors, ost free Is. 9d. THE MANUFACTURE OF ELECTRIC LIGHT CARBONS. A Practical Guide to the Establishment of a Carbon Manufactory. Contains the results of several years' experiments and experience in carbon candle-making, and gives full particulars, with many illustrations, of the whole process. 1, 2, and 3, Salisbury Court, Fleet Street, London, E.C. 14 "The Electrician" Printing and Publishing Co., Ltd., "THE ELECTRICIAN" SERIES continued. NOW READY. Over 400 pages, nearly 250 illustrations. Price 10s. 6d. ELECTRIC MOTIVE POWER. By ALBION T. SNELL, Assoc.M.lNST.C.E., M.I.E.E. The rapid spread of electrical work in collieries, mines, and elsewhere has created a demand for a practica book on the subject of transmission of power. Though much had been written, there was no single work dealhr with the question in a sufficiently comprehensive and yet practical manner to be of real use to the mechanics or mining engineer ; either the treatment was adapted for specialists, or it was fragmentary, and power wor was regarded as subservient to the question of lighting. The Author has felt the want of such a book in dealin with his clients and others, and in " ELECTRIC MOTIVE POWER " has endeavoured to supply it. In the introduction the limiting conditions and essentials of a power plant are analysed, and in th subsequent chapters the power plant is treated synthetically. The dynamo, motor, line, and details ar discussed both as to function and design. The various systems of transmitting and distributing power by cor tinuous and alternate currents are fully enlarged upon, and much practical information, gathered from actiu experience, is distributed under the various divisions. The last two chapters deal exhaustively with th applications of electricity to mining work in Great Britain, the Continent, and America, particularly wit reference to collieries and coal-getting, and the results of the extensive experience gained in this field ar embodied. In general, the Author's aim has been to give a sound digest of the theory and practice of the electric; transmission of power, which will be of real use to the practical engineer, and to avoid controversial poin which lie in the province of the specialist, and elementary proofs which properly belong to text-books o electricity and magnetism. NEW VOLUMES IN PREPARATION. SUBMARINE CABLE-LAYING AND REPAIRING By H. D. WILKINSON, M.I.E.E., &c., fec. This work will describe the procedure on board ship when removing a fault or break in a submerged cal and the mechanical gear used in different vessels for this purpose ; and considers the best and most rece practice as regards the electrical tests in use for the detection and localisation of faults, and the varic difficulties that occur to the beginner. MOTIVE POWER AND GEARINt FOR E^ECTRICAIL, MACMIISTERY. BY E. TEEMLETT CARTER, C.E. (COPIOUSLY ILLUSTRATED WITH SCALE DRAWINGS d> NUMEROUS PLATES., The purpose of this work is the explanation of the principles and practice of modern mechanical moti power and gearing, especially in their application to electrical machinery. Electrical engineering is as much, matter of engines and gearing as of dynamos and cables ; but the conditions of electric light and power distrilr tion are such that a special study of the mechanical plant is necessary. Just as marine or locomotive stef practice is treated in a special manner in works on the subject ; so the Author has endeavoured to hold view the special requirements of electrical practice, and to produce a work on steam and other motive pow which shall be solely devoted to these requirements. "MOTIVE POWER AND GEARING" is adapted equally to the needs of the practical engineer and of t student, and the treatment is such as may be easily understood without special mathematical trainir Besides steam plant, as used in electric power stations, the work treats of gas, oil, and water-power engines, a the chapters on these, as well as the section on Gearing, are written on the lines of the latest practice in electi power stations. The best points in the development of motive power for electrical engineering on the Contine and in the United States have also been considered, and are fully treated, and compared with English practic This work constitutes the only existing treatise on the Economics of Motive Power and Gearing for Electric Machinery. 1, 2, and 3, Salisbury Court, Fleet Street, London, E.G. The Electrician" Printing and Publishing Co., Ltd., 15 "THE ELECTRICIAN" SERIES continued. NOW READY. Price 1. 5s., in Sepia or Black; in very Massive Frame, 2. 2s. A Handsome Plate Eeproduction of ROBERT DUDLEY'S famous Painting of THE "GREAT EASTERN," (By permission of the Executors of the late Sir JAMES ANDERSON.) The tirst of a series of Fine Art Plates which it is proposed to issue from time to time, and executed in tht best style, and by the latest and best process of faithful reproduction. 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