^luicy^^^ library OF =" > z* 51 ^^ c "S ft c^g |.S 2 S. o^ > S E^ fe ^ c ^ 3*2 w - 1 * 5 o -ii m *** in ^S b 4) >-. C c 'S tj ,&0 UNIVERSITY OF CALIFORNIA AT LOS ANGELES WIRE Electrical JOHN A. ROBBING'S SONS Co. TRENTON, N. J. 117-119 Liberty street, 171-173 Lake street, NEW YORK. CHICAGO. 32 South Water street, 25-27 Fremont street, CLEVELAND. SAN FRANCISCO. f (grantt $re0s, COPYRIGHTED, 1897, BY JOHN A. ROEBLING'S SONS CO. All rights reserved. TK PREFATORY. THE OBJECT of this book is to give in a convenient form the properties and dimensions of bare and insulated wires and cables used in electrical construction. No attempt has been made to describe the uses of wire in any of the applications of electricity. To go into this would require that the whole field of electrical engineer- ing be covered. It is believed that some of the matter is new. All of the tables have been very carefully computed, and are believed to be correct. In nearly all cases the formulae and constants used in computing tables are given, so that the user can deter- mine at once the basis from which the table was calcu- lated. A considerable amount of work has been done in testing samples to determine the proper constants. In many cases this has taken more time than the actual preparation of the tables. It is hoped that the work will be acceptable to the users of electrical wires, and that some of the labor involved in the preparation of these tables will be saved to those using the book. JOHN A. ROEBLING'S SONS Co. TRENTON, N. J., May, 1897. 249 210987 TABLE OF CONTENTS. MEASURES AND THEIK EQUIVALENTS : PAGE. Measures of length 1 Measures of area 2 Measures of volume 3 Measures of weight 4 Measures of work 5 Measures of pressure 6 Decimal equivalents of parts of an Inch 7 Wire gauges in mils 8 Wire gauges in millimeters 9 Tables of specific gravities : Metals 10 Liquids 11 Gases 11 Weights of substances 12 The comparison of thermometers : Fahrenheit to Centigrade 13 Centigrade to Fahrenheit 13 Electrical units 14-15 COPPER WIRE: Formulae and explanations 16-17 Matthiessen's standard 17 Temperature coefficients 18 Properties of copper wire weights, resistances, etc. English system : Brown & Sharpe gauge 19 Birmingham wire gauge 20 New British standard gauge 21 Metric system : Brown & Sharpe gauge 22 Weights of all gauges 23 Hard-drawn copper wire : British Post-office specifications 24 Telephone specifications 25 Tensile strength of copper wire 26 Bi-metallic wire 27 Strands of copper wire : Formulae and explanations. 28 Diameters and properties 29 Diameters of wires in strands 30-31 Numbers of wires in strands .... 32-33 TABLE OP CONTENTS. IRON WIRE: PAGE. Formulae and explanations 34 Properties of iron wire weights, strength, resistances, etc., 35 Specifications : Western Union Telegraph company 36 British Post-office 37 Strands : Formulae and explanations 38 Properties of galvanized steel wire strands weights and breaking strength 38 Supporting capacity of galvanized strands 39 CURRENTS : Fusing effects : Diameters of wires. 40 Current required 41 Heating effects : References and explanations 42 Carrying capacity : Insurance rules 43 Insulated wires in mouldings 44 Wires indoors 45 Wires outdoors 46 SPANS : Formulae and explanations 47-49 Specifications 48 Strains at centers of spans 50-52 Total lengths of wires in spans 54-55 Deflections in spans at various temperatures 53 DESCRIPTION OF THE ROEBLING ELECTRIC WIRES : Weatherproof wires 56-57 Rubber wires 58-69 Magnet wire 60-61 German silver wire ,62 Office wires 63 Cables : Power cables 64-65 Telephone cables 66-67 Telegraph cables 68-69 Aerial cables 70-71 Submarine cables. 72 JOHN A. ROEBLING S SONS CO. !i lilt iii S3 ll 5 IS -2 is a oo 'C $ "g 1 JOHN A. HOBBLING S SONS CO. ! cog 2 B 333 3 3 IS g-s JOHN A. ROEBLING'S SONS co. II I. 1 ill * a 111 81 JOHN A. ROEBLING'S SONS co. g in ill! coon* "i! -I M 04 JOHN A. ROEBLING'S SONS co. g s 4.154 95 047.03 i ! ii i x 3 i -I 111 a I - n .a JOHN A. ROEBLING'S SONS co. e -S 2 * IN |ih SS'|a I 5 " 5 * || 8^ li-s* ^<2 ill US' B?5 1 . -2 I JOHN A. ROEBLING'S SONS co. 7 DECIMAL EQUIVALENTS OF PARTS OF AN INCH. leths. 32ds. 64ths. Mils. 16ths. 32ds. 64ths. Mils. 1 1 2 15.625 31.25 17 33 34 515.625 531.25 3 46.875 35 546.875 i 2 4 62.5 9 18 36 562.5 5 78.125 37 578.125 3 6 93.75 19 38 593.75 7 109.375 39 609.375 2 4 8 125. 10 20 40 625. 9 140.625 41 640.625 5 10 156.25 21 42 656.25 11 171.875 43 671.875 3 6 12 187.5 11 22 44 687.5 13 203.125 45 703.125 7 14 218.75 23 46 718.75 15 234.375 47 734.375 4 8 16 250. 12 24 48 750. 17 265.625 49 765.625 9 18 281.25 25 50 781.25 19 296.875 51 796.875 5 10 20 312.5 13 26 52 812.5 21 328.125 53 828.125 11 22 343.75 27 54 843.75 23 359.375 55 859.375 6 12 24 375. 14 28 56 875. 25 390.625 57 890.625 13 26 406.25 29 58 906.25 27 421.875 59 921.875 7 14 28 437.5 15 30 60 937.5 29 453.125 61 953.125 15 30 468.75 31 62 968.75 31 484.375 63 984.375 8 16 32 500. 16 32 64 1000. 8 JOHN A. ROEBLING'S SONS co. WIRE GAUGES IN MILS. Numbers. Roebling. Brown & Sharpe. Birmingham or Stubs. New British standard. 000000 00000 0000 000 00 460. 430. 362'. 331. 464. 432. 400. 372. 348. 460. 409.6 364.8 454. 425. 380. 1 2 3 - 4 307. 283. 263. 244. 225. 324.9 289.3 257.6 229.4 204.3 340. 300. 284. 259. 238. 324. 300. 276. 252. 232. 5 6 7 8 9 207. 192. 177. 162. 148. 181.9 162. 144.3 128.5 114.4 220. 203. 180. 165. 148. 212. 192. 176. 160. 144. 10 11 12 13 14 135. 120. 105. 92. 80. 101.9 90.74 80.81 71.96 64.08 134. 120. 109. 95. 83. 128. 116. 104. 92. 80. 15 16 17 18 19 72. 63. 54. 47. 41. 57.07 50.82 45.26 40.3 35.89 72. 65. 58. 49. 42. 72. 64. 56. 48. 40. 20 21 22 23 24 35. 32. 28. 25. 23. 31.96 28.46 25.35 22.57 20.1 35. 28! 25. 22. 36. 32. 28. 24. 22. 25 26 27 28 29 20. 18. 17. 16. 15. 17.9 15.94 14.2 12.64 11.26 20. 18. 16. 14. 13. 20. 18. 16.4 14.8 13.6 30 31 32 33 34 14. 13.5 13. 11. 10. 10.03 8.93 7.95 7.08 6.3 12. 10. 9. 8. 7. 12.4 11.6 10.8 10. 9.2 35 36 9.5 9. 5.62 5. 5. 4. 8.4 7.6 JOHN A. ROEBLING'S SONS co. 9 WIRE GAUGES IN MILLIMETERS. Numbers. Roebling. Brown & Sharpe. Birmingham or Stubs. New British standard. 000000 00000 0000 000 00 11.683 10.921 9.982 9.195 8.407 il.683 10.404 9.266 11.531 10.794 9.652 11.785 10.972 10.16 9.448 8.839 1 3 4 7.798 7.188 6.68 6.198 5.715 8.251 7.348 6.544 5.827 5.19 8.636 7.62 7.213 6.579 6.045 8.229 7.62 7.01 6.401 5.893 5 7 8 9 5.257 4.877 4.496 4.115 3.759 4.621 4.115 3.665 3.263 2.906 5.588 5.156 4.572 4.191 3.759 5.385 4.877 4.47 4.064 3.657 10 11 12 13 14 3.429 3.048 2.667 2.337 2.032 2.588 2.305 2.052 1.828 1.628 3.404 3.048 2.768 2.413 2.108 3.251 2.947 2641 2.337 2.032 15 16 17 18 19 1.829 1.6 1.372 1.194 1.041 1.449 1.291 1.15 1.024 .9116 1.829 . 1.651 1.473 1.245 1.067 1.829 1.626 1.422 1.219 1.016 20 21 22 23 24 .889 .8128 .7112 .635 .5842 .8118 .7229 .6438 .5733 .5105 !8128 .711 2 .635 .5588 .9144 .812 8 .7112 .6096 .5588 25 26 27 28 29 .508 .4572 .4318 .4064 .381 .4546 .4049 .3605 .3211 .2859 .508 .4572 .4064 .3556 .3302 .508 .4572 .4166 .3759 .3454 30 31 32 33 34 .3556 .3429 .3302 .2794 .254 .2545 .226 7 .2019 .1798 .1601 .3048 .254 .2286 .2032 .1778 .315 .2946 .274 3 .254 .2337 35 36 .2413 .2286 .1426 .127 .127 .1016 .2134 .193 10 JOHN A. ROEBLING'S SONS co. TABLES OP SPECIFIC GRAVITIES. Metals. Names of metals. Specific graTity. Weights per cubic foot. Specific heat. Melting point in degrees Fahr- enheit. Aluminum, cast " hammered. 2.5 1 2.67 1 6.702* 5.763" 4. 3 156.06 166.67 418.37 359.76 249.7 .2143 .0508 .0814 "sib" 365. Arsenic Bismuth Cadmium 9.822" 8.604 6 1.566* 7.3" 8.6 613.14 537.1 97.76 455.7 536.86 .0308 .0567 .107'" 497. 500. Calcium Chromium Cobalt 8.895' 8.878" 8.788" 8.946 3 8 8.958 7" 555.27 554.21 548.59 558.47 559.25 .0951 19%. ( xw er lle - d -;::::;::::::::::. drawn ' hammered ' pressed ' electrolytic Gold 8.931 9 8.914" 19.258" 7.483" 7.79 55752 556.46 1 202.18 467.18 486.29 .0324 .13 .113 2"6l6.' 2786. 3286. " wrought Steel 7.85 11445 10 2.24 11 6.9 1 " 13.568 1S 490.03 714.45 139.83 430.73 846.98 .116 .0314 .2499 .114 .0319 3286. 612. sbbb! -38. Lead Manganese Nickel 7.832 20.3" .865" 10. 522 " .972 1 * 488.91 1 267.22 54. 656.84 60.68 .1091 .0324 .1696 .057 .2934 2800. 3286. 136. 1873. 194. Potassium Silver Sodium Gt 2.504* 7.291' 6.861" 156.31 455.14 428.29 Tin Zinc .056 2 .0955 442. 773. . Wohler. 8. Brezenius. . Brisson. 9. Marchand & Scheerer. . Clarke. 10. Musschenbroek. . Matthiessen. 11. Playfair & Joule. . Stromeyer. 12. Bergman. . Bunsen. 13. Watts' Dictionary. 7. Hatchett. 14. Gay-Lussac A Thenard. JOHN A. ROEBLING'S SONS co. 11 TABLES OF SPECIFIC GRAVITIES.-(Cbn<.) Liquids. Names of liquids. Specific gravity. Temperatures. Alcohol 0.815 71 0.883 1.491 1.293 1 0.720 4 At 50 F. At 59 F. At 62.6 F. At 32 F. At 60.8 F. Carbon bisulphide Ether 1.2636 1.27 13.596 1.552 0.855 to 0.864 At 59 F. At 32 F. At 59 F. At 68 F. Hydrochloric acid Mercury Nitric acid 0.94 0.915 1.854 At 32 F. Olive oil Gases. Names of gases. At C. and 760 mm. pressure compared to water. At C. and 760 mm. pressure compared to air. Air 0.001 292 8 0.001 429 3 0.001 255 7 0.000 089 54 0.001 976 7 1. 1.10563 0.971 37 0.069 26 1.5291 Nitrogen Hydrogen Carbonic dioxide Mixed gases from electro- 1 lysis of water / 0.0005361 0.414 72 0.623 JOHN A. HOBBLING 8 SONS CO. WEIGHTS OF SUBSTANCES. Names of substances. Average weights per cubic foot. Pounds. Asphaltum 87. Brick, common, hard 125. Brickwork, pressed brick 140. " ordinary 112. Coal, anthracite, solid, of Pennsylvania 93. " broken, loose 54. " bituminous, solid 84. broken, loose 49. Coke, loose, of good coal 62. Cork 12.4 Earth, common loam, dry, loose 76. " " " " moderately rammed 95. " as a soft, flowing mud 108. Gneiss, common 168. Granite 170. Glass, Crown 168.5 " flint 218.3 Ice at 0C 57.2 Lime, thoroughly shaken 75. Masonry, of granite or limestone, well dressed 165. Mortar, hardened 103. Mud, dry, close 80 to 1 Quartz 165.4 Sulphur 131. Wax 58.7 Wood, ebony 74.9 " birch 43.7 " oak 46.8 " pine 31.2 Water at 32 F 62.418 39.1 F 62.425 50 F 62.409 60 F 62 367 70 F 62.302 80 F 62.218 90 F 62.119 JOHN A. ROEBLING'S SONS co 13 THE COMPARISON OF THERMOMETERS. Fahrenheit to Centigrade. (t F. 32) X I = Degrees C. ^ . ^ . ^ . j 6 I . 1 *3 1 1 1 1 1 .1 I 3 I s S 1 I 50 10. 61 16.1 72 22.2 83 28.3 94 34.4 51 10.6 62 16.7 73 22.8 84 28 9 95 35. 52 11.1 M 17.2 74 23.3 85 2V 4 96 35.6 53 11.7 64 17.8 75 23.9 86 :;< 97 36.1 54 12.2 65 18.3 76 24.4 87 30.6 98 36.7 55 12.8 H 18.9 77 25. 8H 31 1 99 37.2 56 13.3 87 19.4 78 25.6 31 7 100 37.8 57 13.9 68 20. 79 26.1 90 32.2 58 14.4 69 20.6 80 26.7 91 32 8 59 15. 70 21.1 81 27.2 9?, 35 3 60 15.6 71 21.7 82 27.8 93 33.9 Centigrade to Fahrenheit. 1 1 C + 32 = Degrees F. g a ?, I 1 1 1 I 1 1 s t I 1 1 1 I 10 50. 18 64.4 26 78.8 34 93.2 11 51. S 19 66.2 27 80.6 35 95. 12 53. 1 20 68. 28 82.4 36 96.8 13 55.4 21 69.8 29 84.2 37 98.6 14 57.2 22 71.6 30 86. 38 100.4 15 59. 23 73.4 31 87.8 39 102.2 16 60. s 24 75.2 32 89.6 40 104. 17 62.6 25 77. 33 91.4 JOHN A. ROEBLING S SONS CO. ELECTRICAL UNITS. Final and official recommendation of the Chamber of Dele- gates of the International Electrical Congress, held at Chicago, 1893. Resolved, That the several governments represented by the delegates of this International Congress of Elec- tricians be, and they are hereby, recommended to formally adopt as legal units of electrical measure the following: As a unit of resistance, the international ohm, which is based upon the ohm equal to 10 9 units of resist- ance of the C. G. S. system of electro-magnetic units, and is represented by the resistance offered to an unvarying electric current by a column of mercury at the tempera- ture of melting ice 14.452 1 grams in mass, of a constant cross-sectional area and of the length of 106.3 centimeters. As a unit of current, the international ampere, which is one-tenth of the unit of current of the C. G. S. system of electro-magnetic units, and which is represented suffi- ciently well for practical use by the unvarying current which, when passed through a solution of nitrate of silver in water, and in accordance with accompanying specifications, 1 deposits silver at the rate of 0.001 118 of a gram per second. 1. In the following specification the term silver voltameter means the arrangement of apparatus by means of which an electric current is passed through a solution of nitrate of silver in water. The silver voltameter measures the total electrical quantity which has passed during the time of the experiment, and by noting this time the time average of the current, or, if the current has been kept con- stant, the current itself can be deduced. In employing the silver voltameter to measure currents of about one ampere, the following arrangements should be adopted : The kathode on which the silver is to be deposited should take the form of a platinum bowl not less than 10 centimeters in diameter and from 4 to 5 centimeters in depth. The anode should be a plate of pure silver, some 30 square centi- meters in area and 2 or 3 millimeters in thickness. This is supported horizontally in the liquid near the top of the solution by a platinum wire passed through holes in the plate at opposite corners. To prevent the disintegrated silver which is formed on the anode from falling onto the kathode, the anode should be wrapped around with pure filter paper, secured at the back with sealing wax. The liquid should consist of a neutral solution of pure silver nitrate, containing about 15 parts by weight of the nitrate to 85 parts of water. The resistance of the voltameter changes somewhat as the current JOHN A. ROEBLING'S SONS co. 15 As a unit of electro-motive force, the international volt, which is the electro-motive force that, steadily applied to a conductor whose resistance is one international ohm, will produce a current of one international ampere, and which is represented sufficiently well for practical use by yftf of the electro-motive force between the poles or electrodes of the voltaic cell known as Clark's cell, at a temperature of 15 C., and prepared in the manner described in the accompanying specification. 2 As a unit of quantity, the international coulomb, which is the quantity of electricity transferred by a current of one international ampere in one second. As a unit of capacity, the international farad, which is the capacity of a condenser charged to a potential of one international volt by one international coulomb of electricity. As a unit of work, the joule, which is equal to 10 7 units of work in the C. G. S. system,-and which is represented sufficiently well for practical use by the energy expended in one second by an international ampere in an interna- tional ohm. As a unit of power, the watt, which is equal to 10 7 units of power in the C. G. S. system, and which is repre- sented sufficiently well for practical use by work done at the rate of one joule per second. As the unit of induction, the henry, which is the induction in a circuit when the electro-motive force induced in this circuit is one international volt, while the inducing current varies at the rate of one ampere per second. passes. To prevent these changes having too great an effect on the current, some resistance besides that of the voltameter should be inserted in the circuit. The total metallic resistance of the circuit should not be less than 10 ohms. 2. A committee, consisting of Messrs. Helmholtz, Ayrton and Car- hart, was appointed to prepare specifications for the Clark's cell. Their report has not yet been received. 16 JOHN A. ROEBLING'S SONS co. COPPER WIRE. IN THE following tables of copper wire the value of the mil-foot is taken as the standard. The temperature coefficient is interpolated for 60 F. and 75 F. from the values given in the second table. In the table for B. & S. G., the actual sizes to which wire is drawn, are used. In many cases the nearest whole number of pounds is taken when the variation is less than that found in actual weights of drawn wire. In computing the weights, the specific gravity of copper is taken at 8.89, water being at its greatest density 62.425 pounds per cubic foot. International ohms are used, unless the kind of unit is specifically stated. The following formulae were used : Resistance per 1 000 feet at 60 F. = IPJ Resistance per 1 000 feet at 75 F. = Weight per 1 000 feet = .003 027 X d a . Weight per mile = .015 983 X d. The following data and formulae may be useful : One B. A. unit = .988 9 legal ohms = .986 6 International ohms. One legal ohm = 1.011 22 B. A. units = .997 67 International ohms. One International ohm = 1.013 58 B. A. units = 1.002 33 legal ohms. One cubic foot of copper weighs 555 pounds. One cubic inch of copper weighs .321 2 pounds. Resistance per 1 000 feet at 60 F. = _ Q-l Q/VJ Resistance per 1 000 feet at 75 F. = weight per If a copper wire of length 1, diameter d, and weight wi has a resistance R at temperature t, then its conductivity JOHN A. ROEBLING'S SONS co. by diameter is given by the first formula, and by weight by the second. C = - Rt=?^ , bl'e n blc Here, a is the resistance of a mil-foot in same units as R, k is the temperature coefficient for t Centigrade, and b is the resistance of one meter-gram at temperature t and in same units as R. When 1 is in meters and w in grams, c = 1. When 1 is in feet and w in grams, c = .092 9. When 1 is in feet and w in pounds, c = .000 204 8. Mile-ohm = weight per mile X resistance per mile. Mile-ohm at 60 = 859, International ohms. Mile-ohm at 60 = 868.9, B. A. units. Mile-ohm at 60 = 861, Legal ohms. The following tables are taken from the report of the Standard Wiring Table Committee, published in the report of the meeting of the American Institute of Elec- trical Engineers, held January 17, 1893 : MATTHIESSEN'S STANDARD. (Recommended by the Committee). Equivalent length of a square mm. B. A units. Legal ohms. Interna- tional ohms. mercury column. 104.8 cms. 106.0 cms. 106.3 cms. Resistance at C. of Mat- thiessen's Standard Meter-gram soft copper Meter-millimeter soft cop- per .14365 .020 57 .142 06 .02035 .14173 020 3 Cubic centimeter soft cop- 000 001 616 000 001 598 000 001 594 Mil-foot soft copper 9.72 9.612 9.59 18 JOHN A. ROEBLING'S SONS co. TEMPERATURE COEFFICIENTS. Table of temperature variations in the resistance of pure soft copper according to Matthlessen's standard and formula;. Temperature in degrees Centi- grade. Temperature coefficient of resistance. Logarithm. Matthiessen meter-gram standard resistance. B. A. units. Legal ohms. Interna- tional ohms. 1 2 3 4 1. 1.003 876 1.007 764 1.011 66 1.015 58 0. 0.001 680 1 0.003 358 8 0.005 036 2 0.006 712 1 0.14365 0.144 21 0.144 77 0.145 33 0.145 89 0.14206 0.142 61 0.143 17 0.143 72 0.14427 0.141 73 0.142 28 0.142 83 0.143 38 0.143 94 5 6 7 8 9 1.019 5 1.023 43 1.027 38 1.031 34 1.035 31 0.008 386 4 0.010 059 3 0.011 730 7 0.013 400 3 0.015 068 3 0.146 45 0.147 02 0.147 59 0.148 15 0.14873 0.144 83 0.145 39 0.145 95 0.14651 0.147 08 0.144 49 0.14505 0.145 61 0.146 17 0.146 73 10 11 12 13 14 1.039 29 1.04328 1.04728 1.051 29 1.055 32 0.016 734 6 0.018 399 3 0.020 062 1 0.021 723 0.023 382 1 0.149 3 149 87 0.15045 0.151 02 0.151 6 0.147 64 0.14821 0.148 78 0.149 35 0.149 92 0.147 3 0.147 86 0.14843 0.149 0.149 57 15 16 17 18 19 1.059 35 1.063 39 1.067 45 1.071 52 1.075 59 0.025 039 0.026 694 0.028348 0.029 999 0.803 164 0.152 18 0.152 77 0.153 34 0.15393 0.154 51 0.15049 0.151 07 0.151 64 0.152 22 0.152 8 0.150 14 0.150 71 0.151 29 0.151 86 0.152 44 20 21 22 24 1.079 68 1.083 78 1.087 88 1.092 109612 0.033 294 0.034 939 0.036 581 0.038 222 0.039 859 0.1551 0.155 69 0.156 28 0.156 87 0.157 46 0.15338 0.15396 0.154 55 0.15513 0.155 72 0.153 02 0.153 6 0.154 18 0.154 77 0.155 35 25 26 27 28 29 ' 1.100 26 1.104 4 1.10856 1.112 72 1.11689 0.041 494 0.043 127 0.044 758 0.046385 0.048 Oil 0.15806 0.158 65 0.159 25 0.159 85 0.16044 0.156 31 0.156 89 0.157 48 0.15808 0.158 67 0.15594 0.156 53 0.157 11 0.157 7 0.1583 30 40 50 60 70 1.121 07 1.16332 1.206 25 1.24965 1.293 27 0.049633 0.065699 0.081 436 0.096 787 0.111 687 0.16105 0.167 11 0.173 28 0.17952 0.185 78 0.15926 0.16526 0.171 36 0.177 53 0.183 72 0.15889 0.16488 0.17095 0.177 11 0.183 29 80 90 100 1.336 81 1.379 95 1 422 31 0.126 069 0.139 863 0.152 995 u!92 04 0.198 23 0.204 32 0.18991 1 0.18946 0.19604 0.19558 0.202 06 0.201 58 JOHN A. ROEBLING'S SONS co. 19 PROPERTIES OF COPPER WIRE. English system Brown & Sharpe gauge. 1 jq f| JM la P Areas in circular mils. C. M. = d". Weights. Resistances per 1 000 feet in International ohms. 1000 feet. Mile. At60F. At 75 F. 0000 000 00 1 460. 410. 365. 325. 289. 211600. 168 100. 133 225. 105625. 83 521. 641. 509. 403. 320. 253. 3382. 2687. 2129. 1688. 1335. .04811 .06066 .076 42 .09639 .1219 .04966 .06251 .078 87 .09948 .1258 2 3 4 5 6 T~ 8 9 10 11 258. 229. 204. 182. 162. 66564. 52441. 41 616. 83 124. 26244. 202. 159. 126. 100. 79. 1064. 838. 665. 529. 419. .1529 .1941 .2446 .3074 .3879 .1579 .2004 .2525 .317 2 .4004 144. 128. 114. 102. 91. 20736. 16384. 129%. 10404. 8281. 50'. 39. 32. 25. 331. 262. 208. 166. 132. .491 .6214 .7834 .9785 1.229 .5067 .6413 .8085 1.01 1.269 12 13 14 15 16 81. 72. 64. 57. 51. 6561. 51S4. 4096. 3249. 2601. 20. 15.7 12.4 9.8 7.9 105. 83. 65. 52. 42. 1.552 1.964 2.485 3.133 3.914 1.601 2.027 2.565 3.234 4.04 17 18 19 20 21 45. 40. 36. 32. 28.5 2025. 1600. 1296. 1Q24. 812.3 6.1 4.8 3.9 3.1 2.5 32. 25.6 20.7 16.4 13. 5.028 6.363 7.855 9.942 12.53 5.189 6.567 8.108 10.26 12.94 22 23 24 25 26 25.3 22.6 20.1 17.9 15.9 640.1 510.8 404. 320.4 252.8 1.9 1.5 1.2 .97 .77 10.2 8.2 65 5.1 4. 15.9 19.93 25.2 31.77 40.27 16.41 20.57 26.01 32.79 41.56 27 28 29 30 31 14.2 12.6 11.3 10. 8.9 201.6 158.8 127.7 100. 79.2 .61 .48 .39 .3 .24 3.2 2.5 2. 1.6 1.27 50.49 64.13 79.73 101.8 128.5 52.11 66.18 82.29 105.1 132.7 32 33 34 35 36 8. 7.1 6.3 5.6 5. 64. 50.4 39.7 31.4 25. .19 .15 .12 .095 .076 1.02 .81 .63 .5 .4 159.1 202. 256.5 324.6 407.2 164.2 208.4 264.7 335.1 420.3 20 JOHN A. ROEBLING'S SONS co. PROPERTIES OF COPPER WIRE.-(Con/.) English system Birmingham wire gauge. K Diameters in mils. Areas in circular mils. C. M. =d. Weights. Resistances per 1 000 feet in International ohms. 1000 feet. Mile. At60F. At 75 F. 0000 454. 000 425. 00 380. 340. 1 300. 206 116. ' 624. 180 625. ! 547. 144 400. 1 437. 115 600. 350. 90 000. 272. 3294. 2887. 2308. 1847. 1438. .04939 .05636 .0705 .08807 .1131 .05098 .05817 .07277 .09089 .1167 2 3 4 5 6 284. 259. 238. 220. 203. 80656. 67081. 56644. 48400. 41209. 244. 203. 171. 146. 125. 1289. 1072. 905. 773. 659. .1262 .1518 .1797 .2103 .2471 .1303 .1566 .1855 .2171 .255 7 180. 8 165. 9 148. 10 ' 134. 11 120. 32400. 27225. 21904. 17 956. 14400. 98. 82. 66. 54. 44. 518. 435. 350. 287. 230. .3142 .3739 .4648 .567 .707 .3243 .3859 .4797 .5852 .7297 13 14 15 16 109. 95. 83. 72. 65. 11881. 9025. 6889. 5184. 4225. 36. 27.3 20.8 15.7 12.8 190. 144. 110. 83. 68. .8569 1.128 1.478 1.964 2.41 .8844 1.164 1.525 2.027 2.487 17 58. 18 49. 19 42. IM 35. 21 32. 3364. 2401. 1764. 1225. 1024. 10.2 7.3 53 3.7 3.1 54 38.4 28.2 19.6 16.4 3.026 4.24 5.771 . 8.311 9.942 12.99 16.29 21.03 25.45 31.42 3.123 4.376 5.957 8.577 1026 2l> 28. 23 25. 24 22. 25 20. 26 18. 784. 625. 484. 400. 324. 2.4 1.9 1.5 M 12.5 10. 7.7 6.4 52 13.4 16.81 21.71 26.27 32.43 27 28 29 30 31 16. 14. 13. 12. 10. 256. 196. 169. 144. 100. .77 .59 .51 .44 .3 4.1 3.1 2.7 ! 2.3 , 1.6 uf~ 1.02 .78 .4 .256 39.77 51.94 60.24 70.7 10S. 41.04 53.61 62.17 72.97 105.1 32 33 34 35 36 9. 8. 7. 5. 4. 81. 64. 49. 25. 16. .25 .19 .15 .075 .048 125.7 159.1 207.8 407.2 636.3 129.7 164.2 214.4 420.3 656.7 JOHN A. ROEBLING'S SONS co. 21 PROPERTIES OF COPPER WIRE.-(Om*.) English system New British standard gauge. fc Diameters in mils. Areas in Circular mils. C M. = d. Weights. Resistances per 1 000 feet in International ohms. 1000 feet. Mile. At60F. At 75 F. 000000 00000 0000 000 00 464. 432. 400. 372. 348. 215296. 186 624. 160000. 138384. 121 104. 652. 565. 484. 419. 367. 3441. 2983. 2557. 2212. 1935. .04729 .05455 .06363 .073 57 . .08407 .0488 .0563 .06567 .075 93 .08676 1 2 3 4 324. 300. 276. 252. 232. 104 976. 90000. 76 176. 63504. 53824. 318. 272. 231. 192. 163. 1678. 1438. 1217. 1015. 860. .9698 .1131 .1336 .1603 .1892 .10009 .1167 .1379 .1655 .195 2 5 6 7 8 9 212. 192. 176. 160. 144. 44944. 36864. 30976. 25600. 20736. 136. 112. 94. 77. 63. 718. 589. 495. 409. 331. .2265 .2762 .3287 .3977 .491 .2338 !3392 .4104 .5067 10 11 12 13 14 128. 116. 104. 92. 80. 16384. 13456. 10 816. 8464. 6400. 60. 41. 33. 25.6 19.4 262, 215. 173. 135. 102. .6214 .7566 .9413 1.203 1.591 .6413 .7809 .9715 1.241 1.642 15 16 17 18 19 72. 64. 56. 48. 40. 5184. 40%. 3136. 2304. 1600. 15.7 12.4 9.5 7. 4.8 83. 65. 50. 36.8 25.6 1.964 2.486 8.246 4.419 6.363 2.027 2.565 3.351 4.561 6.567 20 21 22 23 24 36. 32. 28. 24. 22. 1296. 1024. 784. 576. 484. 3.9 3.1 2.4 1.7 1.5 20.7 16.4 12.5 9.2 7.7 7.855 9.942 12.99 17.67 21.03 8.108 10.26 13.4 18.24 21.71 25 26 27 28 29 20. 18. 16.4 14.8 13.6 400. 324. 269. 219. 185. 1.2 .98 .81 .66 .56 6.4 5.2 4.3 3.5 3. 25.45 31.42 37.85 46.48 55.04 26.27 32.43 39.07 47.97 56.81 30 31 32 33 34 12.4 11.6 10.8 10. 9.2 153.8 134.6 116.6 100. 84.6 .47 .41 .35 .3 .26 2.5 2.15 1.86 1.6 1.35 66.21 75.66 87.28 101.8 OM 68.34 78.09 90.08 105.1 124.1 35 | 8.4 36 1 7.6 70.6 57.8 .21 .17 1.13 .92 144.3 176.3 148.9 181.9 22 JOHN A. ROEBLING'S SONS co. PROPERTIES OF COPPER WIEE. (Con*.) Metric system Brown & Sliarpe gauge. Numbers. Diameters in millimeters. Areas in square millimeters. fl $ hi ill i 33 Resistances per kilo- meter in Interna- tional ohms. At 60 F. At 75 F. 0000 000 00 1 11.683 10.404 9.266 8.251 7.848 107.2 85.01 67.43 53.47 42.41 954.3 756.8 600.2 480.4 377.4 .1578 .1987 .2507 .3162 .3999 .1629 .2051 .2588 .3264 .4127 2 3 4 5 6 6.544 5.827 5.19 4.621 4.115 33.63 26.67 21.16 16.77 13.3 299.3 237.4 188.3 149.3 118.4 .5018 .6369 .8026 1.009 1.273 .5179 .6574 .8284 1.041 1.314 8 9 10 11 3.665 3.263 2.906 2.588 2.305 10.55 8.362 6.633 5.26 4.173 93.9 74.5 59. 46.8 37.1 1.611 2.039 2.57 3.21 4.033 1.662 2.104 2.653 3.313 4.163 12 13 14 15 16 2.052 1.828 1.628 1.449 1.291 3.307 2.625 2.082 1,649 1.309 29.5 23.4 18.5 14.7 11.7 5.091 6.443 8.155 10.28 12.84 5.253 6.65 8.416 10.61 18.28 17 18 19 20 21 1.15 1.024 .9116 .8118 .7229 1.039 .8236 .6527 .5176 .4104 ~3255 .2581 .2047 .1623 .1288 9.23 7.32 5.8 4.61 3.65 2^89 2.16 1.82 1.44 1.15 16.5 20.88 25.77 32.62 41.11 17.02 21.55 26.6 33.66 42.45 22 23 2.4 25 26 27~ 28 29 30 31 .6438 .5733 .5105 .4546 .4049 52.16 65.39 82.68 104.2 132.1 53.84 67.49 107i6 136.3 .3605 .3211 .2859 .2545 .2267 .1021 .081 .0642 .0509 .0404 .908 .72 .572 .452 JG9 165.1 210.4 261.6 334. 21. 171. 217.1 270. 344.8 435.4 32 33 34 35 36 .2019 .1798 .1601 .1426 .127 .032 .0254 .0201 .016 .0127 .284 .226 .179 .141 .113 522. 662.7 841.5 1065. 1336. 538.7 683.7 1099! 1379. JOHN A. ROEBLING'S SONS co. 23 WEIGHTS OF COPPER WIRE. Metric system per kilometer, in kilograms. Numbers. Roebling. Brown & Sharpe. Birmingham or Stubs. New British standard. 000000 00 000 0000 000 00 954.3 833.9 696.5 591. 494.1 970.9 841.6 721.5 624. 546.2 9J54'.3" 756.8 600.2 929.4" 814.5 651.3 1 2 3 4 425.1 361.2 311.9 268.5 228.3 480.4 377.4 299.3 237.4 188.3 521.3 405.8 363.3 302.6 255.3 473.4 405.8 343.5 286.3 242.7 5 6 7 8 9 193.2 166.2 141.3 118.3 98.8 149.3 118.4 93.9 74.5 59. 218.3 185.9 146.1 122.8 98.8 202.7 166.2 139.7 1154 93.5 10 11 12 13 14 82.2 64.9 49.9 38.2 28.9 46.8 37.1 29.5 23.4 18.5 81. 64.9 53.6 39.8 31.1 73.9 60.7 48.8 38.2 2S.9 15 16 17 18 19 23.4 17.9 13.2 9.96 7.58 14.7 11.7 9.23 7.32 5.8 23.4 191 15.2 10.8 7.95 23.4 18.5 14.1. 10.4 7.22 20 21 22 23 24 5.52 4.61 3.54 2.81 2.38 4.61 3.65 2.89 2.16 1.82 5.52 4.62 3.54 2.81 2.19 5.85 4.61 3.54 2.59 2.19 25 26 27 28 29 1.8 1.46 1.3 1.15 1.02 1.44 1.15 .908 .72 .572 1.8 1.46 1.16 .884 .762 1.8 1.46 1.21 .988 .833 30 31 32 33 34 .884 .822 .762 .544 .451 .452 .359 .284 .226 .179 .649 .451 .365 .289 .22 .694 .607 .525 .451 !81 35 36 .406 .365 .141 .113 .113 .071 .319 .26 24 JOHN A. ROEBLING'S SONS CO. HARD-DRAWN COPPER WIRE. British Post-office specifications. Diameters. 226 1% 160^ 220.% 191 155% 110% 78 2 Weights per mile. K'-'O 6U -11U 102>i 2400 1800 650 490 ;o 1.098 1.464 2.195 4.391 5.855 8.782 "The wire shall be capable of being wrapped in six turns around wire of its own diameter, unwrapped and again wrapped in six turns around wire of its own diam- eter in the same direction as the first wrapping, witliout breaking; and shall be also capable of bearing the number of twists set down in the table, without breaking. " The twist-test will be made as follows : The wire will be gripped by two vises, one of which will be made to revolve at a speed not exceeding one revolution per second. The twists thus given to the wire will be reck- oned by means of an ink mark which forms a spiral on the wire during torsion, the full number of twists to be visible between the vises." According to the above table, the mile-ohm of copper required is 878 pounds. This corresponds to a conduc- tivity of 96.6 per cent., taking the value of the mile-ohm of 100 per cent, copper as 859. JOHN A. ROEBLING'S SONS co. 25 HARD -DRAWN COPPER WIRE. (Continued.) Telephone specifications. laaj A0 m noti 1 - o> -* * -B3uop 'juaa aaj saqoui xts ui SISIAIJ, S55 Conduc- tivity. innui}U{K ggsg paipnb9H sssss Weights of coils. uratmnTK g S g 8 I mnra{xiJK 2 2 2 S 1 | 1 qom aawnbs aaj S 3 3 uinuitnjui Hmov !! pannbaa imov si Weights per mile. rannnaiK |||s 'ninmix'8j>j t~ r- .0 3SS e psjinban i|sls Diameters in mils. nmramiK sis?s 'uitiniixiij^ i||d p8JTnb8 H S 3 5 83 K j o o d d d M ' w ai aa ^ -3 -8 8 ^ K M fq oc Jl S ! 3 26 JOHN A ROEBLING'S SONS co. TENSILE STRENGTH OF COPPER WIRE. Breaking weight. Pounds. Breaking weight. Pounds. Numbers, Numbers, B. & 8. G. B. & S. G. Hard- An- Hard- An- drawn. nealed. drawn. nealed. 0000 8310 5650 9 617 349 000 6580 4480 10 489 277 00 5226 3553 11 388 219 4558 2818 12 307 174 1 3746 2234 13 244 138 2 3127 1772 14 193 109 3 2480 1405 15 153 87 4 1967 1114 16 133 69 5 1559 883 17 97 55 6 1237 700 18 77 43 7 980 555 19 61 34 8 778 440 20 48 27 The strength of soft copper wire varies from 32 000 to 36000 pounds per square inch, and of hard copper wire from 45 000 to 68 000 pounds per square inch, according to the degree of hardness. The above table is calculated for 34000 pounds for soft wire and 60000 pounds for hard wire, except for some of the larger sizes, where the breaking weight per square inch is taken at 50000 pounds for 0000, 000 and 00, 55 000 for 0, and 57000 pounds for 1. JOHN A. ROEBLING'S SONS co. 27 BI-METALLIC WIRE. Numbers, B. & 8. G. Diameters in mils. Weights per mile. Pounds. Breaking weight. Pounds. 0000 460 3200 10500' 000 410 2537 8600 00 365 2022 7000 325 1620 5700 1 289 1264 4600 2 25? 1003 3800 3 229 797 3200 4 204 629 2600 5 182 490 1790 6 162 398 1500 7 144 314 1210 8 128 246 1020 9 114 203 850 10 102 157 660 11 91 127 520 12 81 100 410 14 64 63 260 16 51 40 160 18 40 25 100 This wire consists of a steel center with a cover of copper. Its conductivity is about 65 per cent, of that of pure copper. The percentage of copper and steel may vary a trifle, hence the strength and weight must be ap- proximate. 28 JOHN A. ROKBMNG'S SONS co. STRANDS OF COPPER WIRE. COPPER WIRES are laid up into concentric strands or into ropes of seven strands. A rope of seven strands each composed of seven wires, is called a seven by seven rope, and is usually written 7x7. The number of wires that can be made into a strand is limited by the capacity of the stranding machinery. Two hundred wires is the usual limit of a concentric strand, and one hundred and thirty-three wires of a rope. In a strand of circular milage, C. M., composed of n wires of diameter d, with a weight per 1 000 feet w, then we have O. M. = d*xn. w = . 00305 XC.M. The weights of strands are calculated about one per cent, heavier than a solid wire of the same circular milage, while the resistance is calculated for the solid wire. In specifying how a strand shall be made, the number of wires to be used or the diameter of each wire may be given. In the first case the wire usually has to be specially drawn, and this will delay an order, especially a small order, unduly. It is, therefore, better to specify the size wires B. &. S. G., of which the strand is to be made. The diameter of a strand may be calculated by multi- plying the diameter of one wire by the factors given in the table at the bottom of the opposite page, according to the number of wires composing the strand. JOHN A. ROEBLING'S SONS co. 29 STRANDS OF COPPER WIRE. Diameters and properties. Numbers, B. & S. G. Circular mils. Diameters. Weights. : * Si M Decimal parts of inch. Nearest 32d. 1000 feet. Mile. 1 000000 950000 900000 850000 801) 000 1.152 1.125 1.092 1.062 1.035 Ufa l 1* It's 1& 3050 2898 2745 2593 2440 16104 15299 14 494 13688 12883 .010 51 .01106 .011 67 .012 36 .013 13 ::::::: 750000 700000 650000 600000 550000 .999 .963 .927 .891 .855 1 H U I 2288 2135 1983 1830 1678 12078 11 273 10468 9662 8857 .014 01 .015 01 -.016 17 .017 51 .0191 ::::::: 500000 450000 400000 350000 300000 .819 .770 .728 .679 .630 H 8 H % 1525 1373 1220 1068 915 8052 7247 6442 5636 4831 .02101 .02335 .02627 .03002 .03502 0000 000 00 250000 211 600 168100 133 225 105 625 83521 66564 52441 41616 .590 .530 .470 .420 .375 tt 1! 762 645 513 406 322 4026 3405 2709 2144 1700 .042 03 .04966 .06251 .078 87 .09948 1 2 3 4 .330 291 .261 .231 H A & * 255 203 160 127 1346 1072 845 671 .1258 .157 9 .2004 .2525 NU wl b r e e^ of Factors. Numbers of wires. Factors. 3 1% 7 3 12 4fc 19 5 27 6>i 75 91 108 127 147 MJ< 11 UK 13 MK 37 7 48 8X 61 9 7x7 9 7x19 15 169 192 217 15 iK 17 30 JOHN A. ROEBLING'S SONS co. 05 0> 05051^ 505 lOr-J CO tO to 10 ,H * ?S2SS SSSS^?j S li JOHN A. ROEBLING'S SONS co. 31 I 35285 1 s;_ __, , : ** I I aJda&fii I SaSSd I 1S5S3 s 1 ^ ' giigjg ss JisiS | & ggjjg 1 -" a ^S^iiiJSS lOrHOSlOOO -(<- I OC< 3 52g ISSSSSS' trfM*lH t-t-t-0> MOOrHUS OS< 32 JOHN A. ROEBLING S SONS CO. ittti gglii iiiii i <0 -.COS CO ! I>r-l0 .TJ. 110 I 0> i I iiil ilili SPSS N > .**:-! iiiii JOHN A. ROEBLING'S SONS co. 33 mass s* IS S< SSSS^S o'sva 888 INOOSMr-l-* s. ; No. 6, 540 K>s. ; No. 8, 380 R>s. ; No. 9, 320 ft>s. ; No. 10, *250 K>s., or, as near these figures as practicable. " 5. The electrical resistance of the wire in ohms per mile, at a temperature of 68 Fahrenheit, must not exceed the quotient arising from the dividing the constant num- ber 4 800 by the weight of the wire in pounds per mile. The coefficient .003 will be allowed for each degree Fah- renheit in reducing to standard temperature. " 6. The wire must be well galvanized, and capable of standing the following tests: The wire will be plunged into a saturated solution of sulphate of copper, and per- mitted to remain one minute, and then wiped clean. This process will be performed four times. If the wire appears black after the fourth immersion, it shows that the zinc has not been all removed, and that the galva- nizing is well done ; but if it has a copper color, the iron is exposed, showing that the zinc is too thin." JOHN A. KOKBLING'S SONS co. 37 GALVANIZED IRON TELEGRAPH WIRE. British Post-office specifications. sraqo IBUOIJ -BIU8JUI -j 069 JB azis pxeptiBis jo sisas I'll'f* II Strength and ductility. saqom XJS Ul SJStMJ, SSK2S "^(^"tf^cSaJS t a 5 _ a 25 C J nuqj seal ?oji jqSiaAV 81181 "The wire shall be well galvanized with zinc spelter, and this will be tested by an oflRcer' appointed b General to inspect and test the wire, and hereinafter called the Inspecting Officer, taking samples from a and plunging them into a saturated solution of sulphate of copper, at 60 F., and allowing them to remain i one minute, when they are to be withdrawn and wiped clean. The galvanizing shall admit of this proces performed with each sample without there being, as there would bo if the coating of zinc were too thin, dish deposit of metallic copper on the wire. Samples taken from pieces of the 800-ft. wire shall also bear bar 2% inches in diameter without any signs appearing of the zinc cracking or peeling off; the 600-ft. wi bear bending around a bar 1% inches in diameter; the 450-ft. and 400-lb. wire around a bar 2 inches in d 200-ft. wire around a bar 1% inches in diameter." The mile-ohm is 5 323. XtS UI SJSIMJ, SSS8S unqj 8881 50 M 81al soqoui S , SS8 spnnoj uinui'iujK ! Weights per mile. Pounds. UUUHIUJK gssss ' S86S8 1ISS1 Diameters in mils. umtnmiK a sssss paatnbaa sga 210987 38 JOHN A. ROEBLING'S SONS co. GALVANIZED SUPPORTING STRANDS. What weight per foot will a half-inch ordinary strand support if the strain is one-half the breaking weight, the span 120 feet, and the deflection .01 of the span or 1.2 One-half the breaking weight of a half-inch ordinary galvanized strand is 4 160 pounds. The value of S for above span and deflection, table page 50, is 1 500.2. Dividing 4 160 by 1 500.2 we find the total weight per foot to be 2.773 pounds. Deducting from this the weight per foot of the half-inch galvanized strand we have 2.263 pounds as the weight per foot of cable that this strand will support. While it is true that a factor of safety of two in this work is too small, yet the cables help in a great measure to carry their own weight. It is believed that galvanized strands will easily carry the loads indi- cated on page 39. This strand is composed of seven wires, twisted together into a single strand. Diameters in 32ds of an inch. Weights per 100 Pounds. Estimated breaking strength. Pounds. Ordinary. Special. 16 15 14 12 10 51 48 37 30 21 8320 7500 6000 4700 3300 16640 15000 12000 9400 6600 9 8 7 6 5 18 UK 8% 6% t% 2600 1750 1300 1000 700 5200 3500 2600 2000 1400 4 3 y/* 2 375 320 750 640 JOHN A. ROEBLING'S SONS co. 39 SUPPORTING CAPACITY OF GALVANIZED STRANDS. Ordinary. | Spans in feet. "Serf ES 100 110 120 125 130 140 150 175 200 \\l |ft Weights of 1 000 feet of cable. Pounds. 16 2818 2516 2263 2152 2050 1867 1709 1391 1154 15. 2520 2247 2020 1920 1827 1663 1520 1234 1130 14 2030 1812 1630 1550 1476 1344 1230 1001 900 12 1580 1409 1266 1204 1146 1043 953 774 640 10 1110 899 890 846 805 733 670 544 450 9 860 765 680 652 620 563 513 414 340 8 585 521 468 445 423 385 352 285 235 7 433 385 346 329 313 284 260 210 172 6 337 300 270 257 245 223 204 165 137 Special. | Spans in feet. -g f"l a 100 110 120 125 130 140 150 175 200 3- III Q Weights of 1 000 feet of cable. Pounds. 16 6146 5482 5036 4814 4510 4244 3928 3292 2818 15 5520 4974 4520 4320 4134 3808 3520 2948 2520 14 4430 3994 3630 3470 3322 305^ 2830 2372 2030 12 3460 3118 2832 2708 2592 238? 2 206 1848 1580 10 2430 2008 1990 1902 1820 1676 1550 1298 1110 9 1900 1710 1540 1484 1420 1306 1206 1008 860 8 1285 1157 1051 1005 961 885 819 685 585 7 953 857 778 745 712 655 607 507 473 6 737 663 603 577 553 509 472 393 337 Dip = .01 of span. Factor of safety of two. 40 JOHN A. ROEBLING'S SONS co. CURRENTS/ FUSING EFFECTS OF CURRENTS. Table giving the diameters of wires of various materials which will be fused by a current of given strength. W. H. PBEECE, F.R.S. I 1 Diameters in inches. . . I f & a J 9 g~j o & g g *s g 1 || 11 1! B 03 ll |1 I" cbi ll o O ^ K M EH H J l 0.002 1 0.0026 0.0033 0.003 3 0.0035 0.0047 0.0072 0.008 3 0.0081 2 0.003 4 0.004 1 0.005 3 0.005 3 0.005 6 ! 0.00741 0.0113! 0.0132 0.012 8 3 0.0044 0.005 4 0.007 0.0069 0.00741 0.009 71 '0.014 9 0.0173 0.0168 4l 0.0053 0.0065 0.008 4 0.0084 0.0089 0.0117 0.0181 0.021 i 0.0203 5 1| 0.0062 0.0076 0.0098 0.0097 0.010 4j 0.013 6 : 0.021 0.0243 0.0236 10' 0.0098 0.012 0.015 5 0.015 4 0.0164 0.021 6 0.0334 0.038 6 0.037 5 15; 0.0129 0.015 8 0.020 3 0.020 2 0.0215' 0.0283 0.0437 0.050 6 0.049 1 20 0.015 6 0.019 1 0.024 6 0.024 5 0.0261; 0.0343 0.052 9 0.061 3 0.059 5 25 0.0181 0.022 2 0.028 6 0.0284 0.0303 0.0398 0.061 4 0.071 1 0.069 30j 0.0205 0.025 0.032 3 0.032 0.034 2j 0.045 0.0694 0.080 3 0.077 9 35! 0.0227 0.027 7 0.0358 0.035 6 0.037 9 0.0498 0.076 9 0.089 0.0864 40 45 0.024 8 0.026 8 0.030 3 0.032 8 0.039 1 0.0423 0.0388 0.042 0.0414 0.044 8 0.0545 0.0589 0.084 0.090 9 0.097 3 0.105 2 0.094 4 0.102 1 50 0.0288 0.035 2 0.045 4 0.045 0.048 0.0632 0.0975 0.1129 0.1095 60 0.032 5 0.039 7 0.051 3 0.050 9 0.0542 0.071 4 0.110 1 0.127 5 0.1237 70 80! 0.036 0.039 4 0.044 0.048 1 0.056 8 0.062 1 00564 0.061 6 0.0601 0.0657 0.079 1 0.0864 0.122 0.133 4 0.141 3 0.154 4 0.137 1 0.1499 90! 0.0426 lOO 1 ! 0.045 7 0.052 0.055 8 0.*72 0.0667 0.072 1 0.071 5 0.071 1 0.076 2 00935 0.1003 0.1443 0.167 1| 0.1621 0.1548 0.1792 0.1739 120 ! 0.051 6 0.063 0.081 4 1 0.0808 0.0861 0.1133 0.174 8 1 0.2024 0.1964 HO! 0.057 2 0.069 8 1 0.0902! 0.0,95 0.0954 0.125 5 0.1937 0.2243 0.2176 160; 0.0625 0.0763 0.0986 0.0978 0.1043 0.1372 0.2118 0.2452 0.2379 180 0.0676 0.0826 0.1066 0.1058: 0.1128' 0.1484 0.2291 0.2652 0.2573 200| 0.0725 0.08MJ 0.1144; 0.1135 0.121 1 0.1592 0.2-157 0.2845! 0.276 225J 0.0784 0.0958 0.123 7 1 0.1228 0.1309 0.1722 02658, 0.30771 0.2986 250 0.0841 0.1028 0.1327 0.1317 0.1404 0.1848 0.2851 0330 l' 0.320 3 275 0.0897 0.1095 0.1414 0.1404 0.14971 0.19691 0.3038 ().:;.,! 8 0.3417 300 0.095 0.116 1 0.1498 0.1487 0.1586 0.2086 0.322 0.372 8 0.361 7 JOHN A. ROEBLING'S SONS co. 41 .) nd 61 ^SS IM CO OC C O ^ t-- 1^ CC = = ; = ; = ; = ; ggggg 2|||g gggg ,^ wa 2|||gjgggg I 2S'gg 8 " ' sIsllLsSSS 3aai3|88wS3... sg ssss's a g 5555 1II 0= I ^_l ^~ j to So IS p 2SSSS uj mredg JOHN A. HOBBLING S SONS CO. 55 T ui sirodg -=-- ' ils6 Ills! S|||S JOHN A. ROEBLING'S SONS co. WEATHERPROOF WIRE. Our Weatherproof wire is put on reels in long lengths, and has a hard, smooth finish, presenting the least pos- sible chance for adherence of ice and snow. We keep in stock all sizes given in the accompanying table, to 000 B. & S., in both double and triple braid. In the Stranded wires, we keep only the most com- monly used sizes. We make this Feed Wire Strand either concentric or cable-laid, as desired. FIRE AND WEATHERPROOF WIRE. For interior work, we manufacture a Fire and Weather- proof insulation. Full information concerning weights, diameters and prices furnished on application. UNDERWRITERS' WIRE. Underwriters' wire seems to be used chiefly for inside work. Its weight is about the same as double-braid Weatherproof. WEATHERPROOF IRON WIRE. We keep in stock 10, 12 and 14 B. W. G., both double and triple braid. Numbers, B. W. G. Weights per mile. Pounds. Lengths in coils. Miles. Double braid. Triple braid. 4 6 8 9 10 12 14 997 713 483 403 1102 773 548 464 | 350 240 150 410 265 176 | y* JOHN A. ROEBLING'S SONS CO. 57 WEATHERPROOF WIRE. .6 BGG t Double braid. Triple braid. Approxi- mate weights. Pounds. Outside diameters in 32ds inch. Weights. Pounds. Ouiside diameters in 32ds inch. Weights. Pounds. 1000 feet. Mile. 1000 feet. Mile. Reel. Coil. 0000 000 00 20 18 17 16 15 716 575 465 375 285 3781 3036 2455 1980 1505 24 22 18 17 16 775 630 490 400 306 4092 3326 2587 2112 1616 2000 2000 500 500 500 250 250 250 250 250 250 250 125 130 140 2 5 6 14 13 11 10 9 245 190 152 120 98 1294 1003 803 634 518 15 14 12 11 10 268 210 164 145 112 1415 1109 766 591 500 500 250 260 275 10 12 u u 8 7 6 5 . 4 66 45 30 20 14 349 238 158 106 74 9 g 7 6 5 78 55 35 26 20 412 290 185 137 106 200 200 100 100 25 25 25 25 18 3 10 53 4 16 85 STRANDED WEATHERPROOF FEED WIRE. Circular mils. Outside diameters. Inches. Weights. Pounds. Approxi- mate length on reels. Feet. 1 000 feet. Mile. 1000000 900000 800000 750000 700000 1 3550 3215 2880 2713 2545 18744 16975 15206 14325 13438 800 800 850 850 900 650000 600000 550000 500000 450000 1 2378 2210 2043 1875 1703 12556 11668 10787 9900 8992 i'OO 1000 1 200 1320 1400 400000 350000 300 000 250 000 I 1 ii 1530 1358 1 J85 1012 8078 7170 6257 1450 1 500 1600 1600 The table is calculated for concentric strands. Rope-laid strands are larger. 58 JOHN A. ROEBLING'S SONS co. RUBBER WIRE. WE MANUFACTURE rubber insulated wires for all purposes, including wires and cables for aerial, underground, and submarine use. The copper conductor is tinned, and then covered with a cement of pure rubber, which causes the succeeding coat of rubber to adhere firmly to the wire. This layer consists of white rubber without sulphur. Over this is a layer of vulcan- ized rubber, and the whole is covered with a finishing braid of cotton saturated with a Weatherproof com- pound, which protects the rubber from mechanical in- jury, and from the action of the air. A poor quality of rubber insulation is inferior to Weatherproof, and we would recommend our Fire and Weatherproof insulation for inside work, rather than an inferior rubber wire. A good rubber wire should have its conductor central, the insulation should adhere firmly to the wire, it should not crack or become brittle after use, and it should show, after immersion in water for twenty-four hours, the same insulation resistance per mile as when tested after being first put in water. The absolute number of megohms per mile depends on the age of the rubber used, together with other details of manufacture, and is not always a sure guide to the quality of the insulation. Uniformity of insulation among several coils of wire made at the same time, or among the various conductors of a cable, is a much more valuable aid in detecting a poor piece of wire, as in this case an insulation lower than the average shows a local defect, which, in time, will be likely to cause trouble. JOHN A. ROEBLING'S SONS co. 59 CRESCENT RUBBER WIRE Stranded conductors. Num- bers, B. & S. G. Circular mils. Outside diam- eters. Inches. Weights per 1 000 feet. Pounds. Sizes of wires in strands. B. & 8. G. Regular. Flexible. ::::::: 1000000 900000 800000 700000 600000 1* IH i* i* i* 3690 3370 3020 2685 2345 8 8 8 10 10 12 12 12 12 12 :::: 500000 450000 400000 350000 300000 1A I* i * % 1885 1723 1560 1378 1155 10 10 10 10 10 14 14 14 14 14 0000 000 00 250000 H H 9 H 995 866 725 613 10 10 10 11 14 15 15 15 Numbers, B. & S. G. Outside diameters in 32ds of an inch. Weights per 1000 feet. Pounds. Sizes of wirps in strand. B. & S. G. Solid. Stranded. Regular. Flexible. 1 2 3 18 16 14 13 12 20 18 15 14 13 393 309 244 198 12 12 12 13 14 16 16 18 18 20 5 ! 10 12 11 10 9 8 7 12 11 10 8 7 168 146 106 77 55 15 16 18 20 20 20 20 22 25 25 14 16 18 6 5 4 6 5 4 85 25 20 21 23 25 25 25 25 JOHN A. HOBBLING S SONS CO. MAGNET WIRE. THE BARE COPPER intended for Magnet wire is specially drawn and annealed, great care being taken to have it true to gauge, and soft. A difference from the standard, of one mil, is allowed on sizes larger than No. 10 B. & S. G. ; from No. 10 to No. 14, three-fourths of a mil variation is allowed, and any wire smaller than No. 14, one-half a mil variation is allowed. The insulation is smooth and uniform, and is kept true to gauge to within one mil of the required diameter. We manufacture any special kind of Magnet wire required, flats, squares and strands. We understand that a No. 6 B. & R. square Magnet wire measures 162x162 mils. Flats are designated by their width and thickness. Thus a flat Magnet wire 340 mils wide and 40 mils thick would be designated as a 340x40 flat Magnet wire. Strands can be furnished of any size, insulated with double or triple windings of cotton, or any combination of braids and windings that may be desired. JOHN A. ROEBLING'S SONS co. 61 MAGNET WIEE. Numbers, B. & S. G. Diameter drawn. Mils. Outside diameters. Mils. Approxi- mate weights on reels. Double. Single. Pounds. 325 343 337 200 1 289 307 301 200 2 258 276 270 200 3 229 247 241 200 4 204 222 216 200 5 182 200 194 200 6 162 178 172 200 7 144 160 154 200 8 128 142 137 200 9 114 126 122 200 10 102 112 108 200 11 91 101 97 200 12 81 91 87 200 13 72 81 78 160 14 64 73 70 160 15 57 66 63 50 16 51 60 57 50 17 45 54 51 50 18 40 49 46 50 19 36 45 42 50 62 JOHN A. ROEBLING'S SONS co. GERMAN SILVER WIRE. Numbers, B. & S. G. Resistance per 1 000 feet. CJ CaJ t Resistance per 1 000 feet 18 per centum. 30 per centum. 18 per centum. 30 per centum. 6 7 8 9 10 7.20 9.12 11.54 14.55 1&18 11.21 14.18 17.95 22.63 28.28 22 23 24 25 26 295.38 370.26 468.18 590.22 748.08 459.48 575.96 728.28 918.12 1163.68 11 12 13 14 15 22.84 28.81 36.48 46.17 58.21 35.53 44.82 56.75 71.82 90.55 27 28 29 30 31 937.98 1 191.24 1481.22 1 891.8 2388.6 1459.08 1853.04 2 304.12 2942.8 3 715.6 16 17 18 19 20 72.72 93.40 118.20 145.94 184.68 113.12 145.29 183.87 227.02 287.28 32 33 34 35 36 2955.6 3 751.2 4764.6 6 031.8 7565.4 4 597.6 5835.2 7 411.6 9382.8 11 768.4 21 232.92 362.32 The resistance of German silver wire varies according to the method of manufacture and the materials used. From actual tests on wire with eighteen per centum of nickel, extending over ten years, it seems that eighteen times the resistance of copper, at 75 F., represents very closely the resistance of this alloy. This value is rather under than over the average results of the tests. For the thirty per centum alloy, we have to depend on the results of a single series of tests, and while the results are believed to be correct, they are not as reliable as those given for the eighteen per centum German silver wire. We take the resistance of the thirty per centum alloy at twenty-eight times the resistance of copper, at 75. The International ohm is taken as the unit of resist- JOHN A. ROEBLING S SONS CO. OFFICE WIRES. Office wire is usually made with a wind and a braid of cotton saturated with paraffine. It is sometimes required with a double braid or triple braid of cotton. The most common colors are red and white. Any combination of colors dan be furnished. Damp-proof Office wire has the inside wind saturated with black Weatherproof compound, while the outside finish is the same as ordinary Office wire. Annunciator wire has a covering consisting of two wraps of cotton saturated with paraffine. The outer covering is made in solid colors or combination of two colors. - Double conductors for house wiring are of various kinds. Two conductors twisted together, without any outside cover, form a convenient method of wiring for bells, telephones, etc. These conductors maybe 18 B. & S., with double braid Weather- proof or with Annunciator insulation. Two-conductor Office wire may be two Office wires laid side by side and covered with a two-colored Office braid, or it may consist of two Annunciator wires so insulated. Weatherproof cables consist of 18 B. & S. G. Annunciator wires, twisted into a cable and covered with rubber tape and a braid of cotton saturated with Weatherproof insulation. They weigh about ten pounds per 1 000 feet per conductor. For work inside building, in dry places, the rubber tape may be omitted, and the finishing braid made any color to correspond with the woodwork. Lamp cord is furnished in silk or cotton insulation. Green and yellow is the standard color combination. Numbers, B. & 8. G. Weights per 1 000 feet. Sizes of Lamp cord. Office wire. Annunciator wire. Silk. Cotton. 14 Ifr 18 20 17 12 9 7 15 10 7 *X X S y A I A 64 JOHN A. ROEBLING'S SONS co. POWER CABLES. WE MANUFACTURE power and electric-light cables, with jute, paper or rubber insulation. The thickness and kind of insulation depend on the use for which the cable is intended. The table of diameters and weights is based on T \ insulation on a side, and is approximately correct for any kind of insulation. Specifications for Underground Cable of 600 000 C. M. 1. COPPER CONDUCTOR. The conductor shall consist of 47 wires, each 104 mils in diameter, and shall weigh not less than 1.525 pounds per foot. The copper used shall have a conductivity of not less than 98 per cent. 2. INSULATION. The insulation shall consist of paper not less than / 8 thick, and shall form a wall of uniform thickness around the con- ductor. 3. SHEATH. The insulated conductor shall be enclosed in a pipe composed of lead and tin. The amount of tin shall not be less than 2.9 per cent. The pipe shall be formed around the core, and shall be free from holes or other defects, and of uniform thickness and composition. 4. INSULATION RESISTANCE. The insulation resistance shall be not less than 300 megohms per mile, at 60 F. JOHN A. ROEBLING'S SONS co. 65 POWER CABLES. Outside Weights, Numbers, B. & 8. G. Circular mils. diameters. Inches. 1 000 feet. Pounds. 1000000 1 6685 900000 m 6228 800000 i& 5773 750000 1% 5543 700000 m 5315 650000 i* 5088 600000 in 4857 550000 m 4630 500000 t& 4278 450000 1% 3923 400000 i 3619 350000 IA 3416 300000 15* 3060 250000 ift 2732 0000 211600 IA 2533 000 168100 IA 2300 00 133225 i 2021 105 625 u 1772 1 83521 i 1633 2 66564 % 1482 3 52441 u 1360 4 41 616 % 1251 6 26244 H 1046 JOHN A. ROEBLING'S SONS co. TELEPHONE CABLES. Lead-encased for underground or aerial use. THE INSULATION of these cables is dry paper. We manufacture several styles of 19 B. & S. G., 20 B. & S. G., and 22 B. & S. G., according to the use for which they are intended. The most common size is 19 B. & S. G. We also supply terminals and hangers. To determine the size supporting strand to use with these cables, consult tables page 39. Specifications for Telephone Cables. 1. CONDUCTORS. Each conductor shall be .035 89 inches in diameter, (19 B. & S. G.,) and have a conductivity of 98 per cent, of that of pure soft copper. 2. CORE. The conductor shall be insulated, twisted in pairs, the length of the twist not to exceed three inches, and formed into a core arranged in reverse layers. 3. SHEATH. The core shall be enclosed in a pipe composed of lead and tin, the amount of the tin shall be not less than 2A per cent. The pipe shall be formed around the core, and shall be free from holes or other defects, and of uniform thickness and composition. 4. ELECTROSTATIC CAPACITY. The average electrostatic capacity shall not exceed .080 of a microfarad per mile, each wire being measured against all the rest and a sheath grounded ; the electrostatic capacity of any wires so measured shall not exceed .085 of a microfarad per mile. 5. INSULATION RESISTANCE. Each wire shall show an insulation of not less than 500 meg- ohms per mile, at 60 F., when laid, spliced and connected to terminal ready for use ; each wire being measured against all the rest and sheath grounded. 6. CONDUCTOR RESISTANCE. Each conductor shall have a resistance of not more than 47 B. A. ohms, at 60 F., for each mile of cable, after the cable is laid and connected to the terminals. JOHN A. ROEBLING'S SONS co. 67 TELEPHONE CABLES. Number pairs. Outside diameters. Inches. Weights, 1 000 feet. Pounds. 1 A 214 2 % 302 3 % 515 4 , 9 S 629 5 % 747 6 Si 877 7 H 912 10 H 1214 12 H 1375 15 i 1566 18 1A 1758 20 i 1940 25 i* 2332 30 i* 2748 35 13* 2985 40 1A 3176 45 1% 3365 50 1% 3678 55 i 3867 60 1% 4055 65 1H 4241 70 2 4430 80 2^ 4804 90 2J4 5180 100 2% 5505 JOHN A. ROEBLING'S SONS co. TELEGRAPH CABLES. Lead-encased for underground use. THESE cables are made of either rubber, cotton or paper insulation. The sizes and weights are ap- proximately correct for rubber and cotton insulation. Both sizes and weights are slightly reduced for paper insulation. In all cases the cables are lead-encased. Specifications for Telegraph Cables. 1. CONDUCTORS. Each conductor shall be .064 inches in diameter, (14 B. & S. G.,) and have a conductivity of 98 per cent, of that of pure copper. 2. CORE. The conductors shall be insulated to & with cotton, and formed into a core arranged in reverse layers. This core shall be dried and saturated with approved insulating compound. 3. SHEATH. The core shall be enclosed in a pipe composed of lead and tin. The amount of tin shall not be less than 2.9 per cent. The pipe shall be formed around the core, and shall be free from holes or other defects, and of uniform thickness and composition. 4. INSULATION RESISTANCE. The wire shall show an insulation of not less than 300 meg- ohms per mile, at 60 F., when laid, spliced and connected to terminals ready for use, each wire being measured against all the rest and the sheath grounded. 5. CONDUCTOR RESISTANCE. Each conductor shall have a resistance of not more than 28 International ohms, at 60 F., for each mile of cable, after the cable is laid and connected up to the terminals. JOHN A. ROEBLING'S SONS co. 69 TELEGRAPH CABLES. Number conductors. 14 B. & S. G. Insulated to & 16 B. & 8. G. Insulated to ,&. 18 B. & 8. G. Insulated to A- Outside diameters. Inches. jj Outside diameters. Inches. lj ^ Outside diameters. Inches. !l t~ 1 2 3 4 5 % A X % % 308 438 573 810 972 % A K A % 299 421 546 670 793 % M l' S M % 291 356 421 486 551 6 7 10 12 15 u % a iA 1A 1132 1295 1512 1873 2263 ft % H % tt 946 965 1155 1327 1518 if A % % il 616 681 820 978 1148 18 20 25 30 35 IK 1A 1* 1A 1ft 2523 2756 3250 3515 3910 1A 1% 1A 1% 1* 1880 2076 2496 2768 8040 % ii i 1A 1A 1318 1477 1690 1903 2116 40 45 50 55 60 1% lii m 2 2A 4175 4441 4835 5100 5365 S 1% 1 1% 3312 3533 3755 3978 4200 Vi i& 1A 1% 1A 2330 2471 2628 2866 3104 65 70 80 90 100 2% 2-ft 2A 2A 2A 5631 5897 6408 6916 7375 lit 1% 2 2A 2% 4422 4644 5087 5402 5720 1H IK 1% liJ 1% 3245 3402 3798 4027 4275 70 JOHN A. ROEBLING'S SONS co. AERIAL CABLES. THESE cables are made from double-coated rubber wire, taped. After standing, the cable is double- taped and covered with tarred jute, over which is placed a braid of heavy cotton saturated with Weatherproof compound. This outside covering protects the rubber from the action of the air and from mechanical injury. The separate wires are tested in water, and no wire is used which will not fully meet a water test. The result is a cable which will work under water as well as on a pole line, if there is no danger of mechanical injury. The ordinary size for telegraphic work is 14 B & S., in- sulated to ^V A trace wire can be placed in each layer, if desired. The size galvanized strand to support these cables may be found from the table page 39. Suppose the span is 130 feet and a 10-conductor 14 B. & S. G. Aerial cable is used, then from these tables it is seen a J-inch ordinary galvanized strand will support a cable weighing 423 pounds per 1 000 feet, with a 130-foot span. Specifications for 14 B. & S. Aerial Cable. 1. CONDUCTORS. Each conductor shall be .064 inches in diameter, (14 B. & S. G.,) and have a conductivity of 98 per cent, of that of pure copper. 2. CORE. The conductors shall be insulated to ,& with rubber and tape, and formed into a core arranged in reverse layers. 3. PROTECTIVE COVERING. The core shall be covered with two wraps of friction tape and one wrap of tarred jute. Over this there shall be a braid saturated with Weatherproof compound. 4. INSULATION RESISTANCE. Each wire shall show an insulation resistance of not less than 300 megohms per mile, at 60 F., after being immersed in water 24 hours. This test shall be made on the core after all the conductors are laid up, but before the outside coverings are put on. 5. CONDUCTOR RESISTANCE. Each conductor shall have a resistance of not more than 28 Inter- national ohms, at 60 F., for each mile of cable. JOHN A. ROEBLING'S SONS co. 71 AERIAL CABLES. Rubber Insulation. 14 B. & 8. G. 16 B. & S. G. 18 B. & S. G. Insulated to & Insulated to &. Insulated to &. E | | 1 1 *|j S S.3 *S j|g o 6.3 g* l m I"* ill I 2 |ll |! 2 % 102 % 92 y* 82 3 % 149 A 126 H 104 4 A 183 H 155 A 127 5 H 226 % 193 H 151 6 % 260 ii 222 A 175 7 if 297 % 251 K 200 10 H 401 % 335 ii 256 12 i 465 if 393 H 296 15 i% 563 i 468 H 355 18 1A 651 1A 541 % 413 20 1^ 714 iy B 593 H 452 25 1% 863 !A 708 ii 541 30 IT'S 1008 1% 824 i 633 35 1% 1147 1A 938 1A 723 40 1A 1268 1% 1053 1^ 813 45 1% 1431 iJi 1182 1A 903 50 1% j 1577 1% 1311 994 72 JOHN A. ROEBLING'S SONS co. SUBMARINE CABLES. Number conductors. Outside diameters. Armor wires. Total weights. Pounds. Number of wires. Num- bers, B. W. G. 1 000 feet. Mile. 1 2 3 4 % 1 V/s 1A 12 15 14 16 8 8 6 6 1260 1722 2363 2794 6600 9092 12477 14752 5 6 7 10 IT"* l IX 1% 16 16 16 18 6 4 4 3 2968 3822 3972 5404 15671 20180 20972 28533 The core consists of 7 X 22 B. & S. tinned copper wires, insulated with rubber to /? of an inch, laid up with proper jute bedding. We are prepared to furnish telegraph cables with gutta percha insulation. This is the best insulation for submarine work, and its reliability and durability more than make up the difference in cost between it and any other insulation. We are prepared to furnish submarine cables of any description for use in electric lighting and street railway work. No list of these cables can be made, owing to the vary- ing conditions to be met. JOHN A. ROEBLING S SONS CO. 73 THE COLUMBIA BAIL-BOND. THE COLUMBIA BOND consists of three parts, two copper thimbles and the connecting copper rod. On each end of this copper rod is a truncated cone- head with a fillet at the base. The inside of the thimble is tapered to fit the head on the bond, while the outside is slightly tapered in the opposite way. In applying the bond, the cone-shaped heads are placed in the holes in the rail from one side and the thimbles are slipped over them from the other. A portable hand-press is then applied, and the wedge- shaped head of the bond is forced into the thimble so that it is not possible to see the line separating the thimble and the head in a cross-section of the two. The end of the head of the bond is expanded by a center-punch, held in position in the press. When installed, owing to the pressure exerted between the head and the thimble, and also to the fact that they are of the same kind of metal, the two become one, both electrically and mechanically. The contact of rail and bond is made by a wedge expanding the thimble against the hole in the rail, and, as the bond is wedged both ways, it cannot get loose. For a 000 B. & S. G. or 000 B. & S. G. bond, the holes in the rail should be |-inch, and for a 00 B. & S. G. or a B. & S. G. bond, f -inch. The total length of a bond is 3 inches more than the distance from center to center of holes in rails. The total length of a bond should be 8 inches more than that of the splice plate. 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