t)i 3 s S ^ ^ 1 ir" s A condensed and reliable treatise, giving full directions for the construction and operation of any kind of electrical apparatus COPYRIGHT 1902 BY GEORGE L. Fowuot CONTENTS CHAP. PAGE I ELECTRICITY AND MAGNETISM ... 5 II STATICAL ELECTRICITY, THE PLATE MACHINE AND THE LEYDEN JAR . . . .14 III CONDUCTORS, CONNECTIONS, INSULATION AND BATTERIES 26 IV ELECTRIC BELLS 47 V THE ELECTRIC TELEGRAPH . .69 VI THE TELEPHONE 87 VII DYNAMOS AND MOTORS 106 VIII ELECTRIC LIGHTING 123 IX ELECTRO-PLATING ,.,.-.-, . , .144 X STORAGE BATTERIES 160 XI TRANSFORMERS ... . . ,, .... . 172 XII BURGLAR ALARMS AND GAS LIGHTING . .179 XIII ELECTRICAL EXPERIMENTS . . . .194 GLOSSARY 200 431656 Electricity CHAPTER I ELECTRICITY AND MAGNETISM THE manifestations of electrical phenomena have been known to man ever since he first came to consciousness, in the misty ages of the past. It is quite true that he did not recognize them as such but attributed them to the anger or pleasure of his gods according as they were terrifying or attractive. It is far easier to con- ceive a superstitious cause for natural phenomena than it is to search out the hidden secrets of nature and learn the true reason for the other- wise inexplicable things that occur before our eyes. So, while man must have observed the forces that we now know to be merely manifestations 5 6 Electricity of that subtle influence, which we call electricity, from the earliest age^ 01 his existence, the first recorded observance of it cemes to us from the Greeks. They had found that the beautiful amber pos- sessed, when rubbed with a cloth or fur, the power of attracting to itself light particles of dust or parchment. Like all other supersti- tious people they attributed this action to the spirit that dwelt within the amber and which was aroused to action by the warmth generated by the friction of the rubbing. It was a slight matter but, nevertheless, it was so invariable in its action and was so peculiar to this one sub- stance that the Greek name for amber or " elec- tron," has been handed down through the cen- turies as that of the wonderfully subtle force that is revolutionizing the world and which bids fair to have an era of its own just as we have had the eras of bronze and iron and silver and gold. The manifestations of attraction and repulsion of the amber or electron were noted first as a superstition ; then as an indifferent matter of e very-day occurrence and finally as a subject worthy of scientific investigation and in- quiry. jeiectdcftE anD /toagnettem 7 Meanwhile in the heavens above and the earth beneath there were greater and more imposing manifestations of this same force, but on a scale so grand that the untrained minds of the men before whom they appeared could not conceive of the possibility of connecting the one with the other. What possible relationship could exist between the blinding flash of lightning and the deafening roar of the thunder, or the soft scintil- lating light of the aurora borealis and that yellow bit of amber in a woman's hand that silently draws the dust or threads of cotton to itself ? It was far easier to attribute one to the bolts of an angry god or the warfare of the demons of the air, the other to the reflected light from the ban- queting halls of the rulers of earth and sky, and the last to the spirit sleeping within the bit of gum, than connect the three into different mani- festations of one and the same power, differing only in intensity and not in kind. Surely noth- ing could appear more widely different than the flash of the lightning, the scintillation of the northern light and the fluttering of a bit of paper about a piece of amber. Yet we have learned that they are the same in kind and differ only in degree. For many centuries the world was quite con- 8 BlectrtcttB tent to stand in wonder and awe at what it saw with never a thought of search or investigation. It was not until the sixteenth century that any- thing approaching a scientific inquiry was made into the peculiarities of the manifestations of the rubbed amber. At first progress dragged and nearly three centuries were to elapse before the electric manifestations were to be harnessed so as to do duty in the service of mankind. In fact it was not until the second quarter of the eight- eenth century that there was any clear concep- tion of the electrical properties of different sub- stances. The first step was the discovery of the difference existing when friction was applied to different materials. It led to the division of electricity into two kinds ; the vitreous and res- inous. The former was supposed to be produced when friction was applied to amber, sealing wax or any other resinous substance. Yitreous elec- tricity was excited when friction was applied to glass, rock, crystal or the precious stones. It was also seen that the objects charged with a similar electricity repelled each other and that those charged with dissimilar attracted. The more modern investigations have shown that it is a case of polarity rather than a true difference and that the vitreous electricity corresponds to a Electricity anD /flbaanetfsm 9 positive and the resinous to what is known as a negative charge. The power of communicating a charge from one substance to another and the conductivity of certain materials by which the electric charge was carried from one point to another followed and it was found that the metals were good con- ductors while glass, porcelain, silk, cotton, hair, etc., were non-conductors or insulators. The fact is, all substances are conductors and it would be impossible to draw a hard and fast line on either side of which could be grouped the conductors and non-conductors. It is a case of more or less resistance to the passage of the electric current. In the case of silver and copper the resistance is so slight that these metals are considered to be the best of conductors. In iron the resistance is greater, but still not so great as to debar it from being considered as a conductor and being almost universally used for telegraph purposes. When, however, we come to glass, porcelain, silk and parafine the resistance is so great that they are said to be non-conductors or insulators, and are used, therefore, as a means of support for those metals that are employed for the conduction of an electric current from one point to another. This property of the variation in electrical 10 electricity charges and conductivity of metals led to the discovery of the Leyden jar. It had been " ob- served that electrified bodies exposed to the at- mosphere, speedily lost their electric charge, the idea was conceived of surrounding them with an insulating substance, by which it was thought that their electric power might be preserved for a longer time." Water contained in a glass bot- tle was accordingly electrified, but no remark- able results were obtained, till one of the party who was holding the bottle, attempted to dis- engage the wire communicating with the prime conductor of a powerful machine ; the conse- quence was that he received a shock, which, though slight compared with such as are fre- quently taken for amusement from a Leyden jar, his fright magnified and exaggerated in an amusing manner. In describing the effect pro- duced on himself he says " that he felt himself struck in his arms, shoulders and breast, so that he lost his breath and it was two days before he recovered from the effects of the blow and terror, and that he would not take a second shock for the kingdom of France." The sparks emitted upon the discharge of a Leyden jar, owing to their peculiar character- istics led Franklin to his famous experiments Blectrfcftg and /iRagnetism n with a kite by which he succeeded in drawing electricity from the clouds and charging a Ley- den jar and thus establishing the identity of the lightning with the gentle manifestation of the attraction of a slip of paper to a piece of rubbed ceiling-wax or amber. Another natural phenomena which is closely associated with electricity is that of magnetism, though for centuries it was regarded as en- tirely separate and distinct. The first manifesta- tion of magnetic phenomena to be observed was that of the loadstone or magnetic iron ore. It was found that a piece of this material freely suspended in the air would turn in a certain definite position in which one side was turned towards the north. It was also found that a piece of iron rubbed against this magnetic iron ore acquired the same property and that if it were done with steel the property became a per- manent one. This led to the discovery of the mariner's compass. It was not, however, until the nineteenth century that the connection between electricity and magnetism was so thoroughly established that it became possible to convert the manifesta- tions of either one to the other. It has been found that if a wire is bent into a 12 Blectricitg coil as shown in Fig. 1, and a current of elec- tricity be made to pass through it it will possess all of the properties of a magnet. The coil here shown is that known as a left hand coil, and if a current be pass- ed through in the direction of the arrows from what is marked the positive (-f ) end of the wire FIG. I.-THE SOLENOID to the ne g ati ^ ( ) end, and it be left free to swing, it will stand with its X end to the north and the S end to the south exactly as the compass needle will do. If a similar current be passed through such a coil in the opposite di- rection the poles will be reversed and the posi- tion assumed by the coil when allowed to swing freely will also be reversed. If now a bar of soft metal be placed within such a coil it at once becomes magnetized with a strength that depends upon the number of coils and the intensity of the current. In case such a piece of iron is free to move it will travel through the coil under the magnetic influence of the electric current that flows through the wire. jeiectrfcftg anD flBasnettem is As the electric current passing through the wire possesses the power to magnetize a piece of metal that is within it, so a permanent magnet moved through or made to approach or recede from the coil has the power of inducing an elec- tric current through the wire. It is upon this mutual interaction of the cur- rent and the magnet upon each other that the whole field of modern electric operation depends. The dynamo and telegraph instrument are the most familiar examples of this action as will be shown later on. CHAPTEE II STATICAL ELECTRICITY, THE PLATE MACHINE AND THE LEYDEN JAR WHEN a piece of ambef, resin, ceiling wax or glass is rubbed and an electrical condition in- duced, it is said to be charged with static elec- tricity in distinction from dynamic electricity, which will be explained later. This static elec- tricity is of such a character that if the charged body be brought into contact with another body charged with the opposite kind, the two will flow together, neutralize each other and cause the instant disappearance of every trace of the elec- trical charge. While the rubbing of a piece of wax or amber may be quite sufficient to charge the same to an extent that will cause it to attract particles of dust, slips of paper or balls of pith, it will be quite insufficient to give manifestations requiring greater power such as the production of a spark. Then, too, it has been found that the electric charge is evenly distributed over the whole sur- 14 Statical Electricity 15 face of the charged body. As these substances are usually bad conductors the relief of the charge is slow and fails to meet the requirements of experimental or practical work. The usual method of generating a charge of statical electricity is by the use of what is known as the plate machine that is shown in Fig. 2. This machine consists of a cir- cular plate of glass that is mounted upon a shaft made to ^^ turn in a wooden frame by means of a crank and handle. Press- ed to either side of the glass at the top and bot- tom is a rubber made of cloth, felt or soft leather. About the best material to use for this purpose is a soft chamois leather backed by a cushion so that it exerts an even pressure upon the glass. By placing them at the top and bottom and on both sides of the glass FIG. 2. THE PLATE MACHINE 16 BlectrtcftB the pressure is equalized and distortion of the glass plate is prevented. At right angles to the rubbers on the circle of the plate there is a frame from which a number of sharp points project which are brought up so that they are almost in contact with the plate. These points and the frame to which they are attached are connected by a good conductor to what is known as the prime conductor. The latter is usually made of hollow brass, and it is supported with the frame and its pointers upon glass columns so as to insulate it from the main frame of the machine. The operation of such a machine is exceedingly simple. The plate is caused to revolve and the frictional action of the rubbers upon it charges it with electricity. As the successive portions of the plate pass beneath the insulated points the charge is drawn off and carried by them to the prime conductor, from which it can be drawn in turn to the Leyden jar wherein it is to be stored. In making such an electrical machine a few necessary precautions must be taken in order to secure the best results. The glass should be of a good quality of plate glass about ^ inch thick, and should be so mounted upon its shaft that when the latter is turned in its bearings the plate Statical Electricity 17 will run true and without wabbling. The rub- bers should be cushioned by packing them with some soft, yielding and yet elastic material so that they may exert a constant and even pres- sure against the sides of the plate. The frame upon which this plate with its shaft is mounted should be preferably of wood. This is because wood is a comparatively bad conductor and will tend to prevent an escape of the charge into the earth rather than into the prime conductor whither it is desired that it should go. It is a peculiarity of this method of generating electricity that if a piece of glass is rubbed and thereby excited with a charge of positive elec- tricity, the material used as a rubber is, at the same time, charged with negative electricity. Now if the two are kept in contact these oppo- site charges will flow towards each other and become neutralized. In order to prevent this it is necessary that the negative electricity should be removed from the rubbers of the plate machine as rapidly as it is generated. In order to do this it is customary to place a chain in metallic con- tact with the rubbers and allow one end to lie upon the table or floor upon which the machine rests, This enables the positive electricity exist- ing in the earth to approach and flow up to the 18 ^electricity rubber and render it inert by neutralizing the charge contained therein. Meanwhile the posi- tive charge is increasing in the prime conductor. The form of the prime conductor must also receive consideration. It should be made hollow for the sake of lightness, and because it has been found that an electric charge distributes itself over the outside of a body and does not pene- trate the interior. It has also been found that the discharge takes place much more freely from sharp points and angles than it does from rounded surfaces. For this reason, where there is to be a collection, special discharge points are used, while equal care should be exercised in the making of the prime conductor that it should have no exterior angles or sharp projections. As for dimensions any diameter of glass can be used, but it will be found that a convenient diameter will lie between 18 inches and 3 feet. When operating the machine, the leathers should be occasionally rubbed over with an amalgam of zinc, tin and mercury, or better still with the bi-sulphuret of tin which is one of the most efficient materials for exciting on glass. In case of large and powerful machines it is possible to mount two plates upon one shaft. Statical Blectrfcfts 19 "When such a machine is well adjusted and is put into motion, the first thing to be noticed is that it produces a crackling noise which can be located at the collecting points. Then if the knuckles of the hand are brought near the prime conductor a spark will leap across the interval between them with a sharp snap, causing a prick- ing sensation. If now the room be darkened various mani- festations of light will be observed. Brushes of pale blue light will be seen to emanate from some of the most angular portions of the prime conductor and circles of light will snap along over the face of the glass between the rubbers and the collectors. Then if the working be con- tinued for any length of time, a peculiar odor can be detected due to the presence of ozone that seems to be invariably present at the devel- opment of electricity. The peculiar attractive and repellent character- istics of an electric charge can also be made very manifest in connection with the plate machine. By bringing a charged body near another which is not charged there will be an attraction of the opposite electricity to that of the charged body in that end of the uncharged one that is nearest to the charged. If two pith-balls are suspended 20 Blectricits from the end of either body they will be charged with electricity corresponding to that one. Under the influence of this charge they will be repelled from each other. Thus a physical demonstration will be afforded of the attraction of opposite and the repulsion of like charges of electricity. The Leyden jar, which is used for storing or condensing electricity is one of the simplest if not the very simplest of any electrical instrument to make. The common form is shown in Fig. 3. It consists of a glass jar with a large mouth that is coated inside and out for about two-thirds of its height with tinfoil. Through the stopper a brass rod having a knob at the upper end is passed, and the lower end of the same is connected by a chain, or other metallic conductor to the inner coat- ing. In case it is desired to make the jar without going to the trouble of coating the interior surface, equally good results can be obtained by filling the jar about two-thirds full of foil or other metallic clippings. The charging of a Leyden jar is exceedingly simple. The plate machine already described is FIG. 3. THE LEYDEX JAR Statical BlectrfcftE 21 put in motion and the knob of the jar is held in contact with the prime conductor of the machine, the outer coating of the jar being in electrical contact with the earth. It is quite sufficient that the jar is held in the hands as the conductivity of the body of the operator will be equal to the work. "No sensation will be experienced in the hands or body while this work is in progress. The intensity of the charge that a Leyden jar is capable of receiving depends upon the extent of the surface of the coating and the distance be- tween the nearest points of metallic or electrical contact between the inner and outer coatings. The greater the surface of the coatings the more intense can the charge be made. If the charge be made too great for the capacity of the jar a spark will leap through the air across the interval between the coatings and the charge will in- stantly disappear. "Where it is desired to store a very intense charge several Leyden jars may be used together in a battery. The ordinary method of forming such a battery is to place the desired number of jars together in a box with their outer coatings in metallic contact with each other and the earth. The inner coatings are also electrically connected by a metallic circuit. The whole battery may 22 then be charged in the same manner as a single jar. For convenience a metallic rod having a ball at each end and a glass or insulated handle is used to carry the charge from the prime con- ductor of the plate machine to the battery. In this way a charge can be stored that will leap across many inches of space. There are a few precautions that should be taken in the making and operation of .Ley den jars, in order that satisfactory results may be obtained. In the first place a good quality of glass, that is free from air holes, distortions and defects should be used. A poor quality of glass is likely to be perforated by even moderate charges, and then the jar will be useless, for the charge will pass directly through to the outer coating and be dissipated on the earth. But even when the best quality of glass is used an over-charge may pierce the glass. As already stated the differ- ence between a conductor and a non-conductor is a difference in the resistance which they offer to the passage of an electrical current. Glass, for example, is called a non-conductor because the resistance offered by it to the electrical current is very high. The passage of a current through any con- Statical Electricity 23 ductor causes heat and the greater the re- sistance offered the higher will be the tempera- ture produced. So, when a charge in a Leyden jar is sufficiently intense to cause it to pierce the glass, the resistance offered by the latter pro- duces so high a local temperature that the un- equal expansion of that and the surrounding parts causes a rupture to take place. This same resistance and the resulting eleva- tion of temperature is what causes a stroke of lightning to set fire to a building or char the body of a man or animal that is struck. With a well constructed battery of Leyden jars, the spark or discharge may be made to leap across many inches of space intervening between the points in contact with the inner and outer coatings of the jars. Observation has shown that this spark possesses the same characteristics that have been observed in a flash of lightning. That is to say, it apparently follows a zigzag course with sharp angles between the straight lines. The duration of such a spark is exceed- ingly short. Just what its actual duration is has not been determined with an accuracy that is ac- cepted as final. It has been shown, however, that the discharging spark from a Leyden jar lasts less than Tsfav of a second and it 24 Electricity is very probable that it lasts less than part. In the charging and discharging of Leyden jars great caution should be exercised that the discharge does not pass through the body. In the cases of small jars no physical injury will probably result from such an occurrence. The only effect will be the sudden shock and twitch- ing of the muscles through which the discharge takes place. In the case of a large battery, how- ever, that is capable of causing a spark to leap across an interval of from six inches to eight inches, the effect of passing it through the body may be fatal. Such shocks should be especially avoided by all persons who have weak hearts. The Leyden jar cannot be used for ordinary electrical operations such as the driving of motors, the ringing of bells and other work of a similar character. Its feature is that it instantly discharges itself and becomes perfectly inert the moment the spark or charge is allowed to leap across the interval separating the inner from the outer coating. This statement needs, however, a slight modification. If the jar is allowed to stand for a few mo- ments after the discharge, it will be found that another, but very much fainter discharge can b0 Statical Electrtctts 25 obtained. This is due to the fact that the main discharge has taken place in such an inconceiv- ably short interval of time that the whole charge has not had time to reach the discharging point before the resistance of the air interval becomes too great to allow it to pass. The remainder therefore spreads itself out over the coating and is ready to produce a smaller and much weaker discharge. This may sometimes be repeated several times, in the case of large and powerful batteries, each succeeding discharge becoming weaker than the preceding. Such charges are known as residual charges. As the discharge of a Ley den jar may take place through the glass of the jar itself, so the discharging spark may be made to pierce and perforate any non-conducting material placed be- tween the discharging points. As the spark leaps across the interval it comes into contact with this material of high resistance and instantly enough heat is generated to burn a hole through the substance thus interposed. In this case, too, the fractures resemble those of lightning on a smaller scale. CHAPTER III CONDUCTORS, CONNECTIONS, INSULATION AND BATTERIES IT has already been explained in a previous chapter that all substances will conduct electric- ity but with very different degrees of resistance. Where it is desired to conduct an electric current from one point to another a material that offers a low resistance to the passage of the current is used. Silver is probably the best material for electric conductors and it is sometimes used on very delicate and expensive instruments ; but it is too costly for ordinary commercial use. Cop- per stands so high upon the list of good conduc- tors that it is very extensively employed. Where the cost of this metal is too great, iron is used. Where it is impossible or undesirable to use a single unbroken piece of metal throughout the whole distance over which it is desired to carry the current or charge, several pieces may be used. When this is done care should be taken 26 Conductors, Connections 27 in connecting one of these pieces with the other, to see that the contact between them is intimate and metal to metal so that the resistance to the passage of the current may be reduced to a mini- mum. This union may be effected in several ways. Fig. 4 shows the simplest and easiest method of do- ing this work. The wires FIG. 4. THE AMERICAN TELEGEAPH should first be SPLICE scraped until they are bright and then be brought together and tightly twisted. This insures several points of actual metallic contact so that when well made there is little or no loss of energy in the transmission of the current through the wire. Other and more troublesome methods consist in bringing the two ends together and either soldering or brazing them. This need only be done where very large conductors are used, where heavy currents are to be transmitted or where it is necessary to economize in space and it is undesirable to increase the diameter of the wire. In laying a conductor for the transmission of a current, great care should be taken to see that it is properly insulated. If the earth is used for 28 BlectrtcftE the return current the wire should be separated from it by some good non-conductor or an air space of such width that the current cannot leap across the space or gap. As to the materials to be used it may be taken that copper is the metal to be used under ordi- nary conditions. This includes all house and outdoor wiring for usual distances. For long distance work, iron may be used to save expense but copper is rapidly coming in for even this purpose on account of the greater efficiency and decreased cost of operation. In regard to insulation, for a bare wire, a glass or porcelain support should be used. For small work these supports can be screwed to any part of the wall. The fastening should, however, be secure and strong so as to insure the insulator against being torn away by the ten- sion of the wire. A convenient FIG. 5. WIEE AND INSULATOR me thod is shown in Fig. 5. This consists in laying the main wire up against the insulator and binding it there by a short length of wire twisted about it at either side as shown. The main wire may also be passed Conductors, Connections 29 around the insulator so as to form its own fasten- ing. In any case the main wire should be drawn taut so that the sag is reduced to a minimum. The wire must never be allowed to sag so that it will touch anything outside the conductors. The difficulty of running bare wires along walls and ceilings for interior work is such that it is never used for that purpose. Insulated wire is invariably used. This consists of a copper wire covered for its whole length with some flexible insulating material. There are various composi- tions used for this purpose adapted to different classes of work. For ordinary interior work such as bell, telegraph and telephone work, a copper wire insulated with a wrapping of cotton thread dipped in parafine is used, with a coating of parafine on the outside to protect the whole from moisture. For electric lighting work, the insulation is usually of some rubber or asphalt composition that is thicker than the cotton wind- ing and less flexible but still sufficiently so to permit of easy adjustment. The fastening of insulated wires is less difficult than where bare wires are used. For light wires or where the service is to be but tempo- rary and only light currents are to be used, the cotton-wrapped wires may be attached to the so jElectrfcftB partition or wall by means of ordinary double* pointed tacks. When this method is pursued care should be taken that the tack straddles the wire, that it does not cut into the insulation on either side and that it is not driven home so tightly as to cut into the insulation from the top. If this is done the metal of the tack will be apt to come into contact with the copper of the wire and short-circuiting be the result. Such short circuits are exceedingly difficult to locate and should therefore be avoided in the stringing of the wire in the first place. The term short-circuiting is used to express the fact that the current takes a shorter circuit from one pole of the battery to the other. It will always follow the path of least resistance and if there is any way by which it can get across from the outgoing to the return wire without traversing the whole length of the circuit it will do so. Hence any breakage of the insulation that puts the two wires in contact with each other will cause a short circuit and cut the cur- rent off from the point where it was intended that it should do its work. Under no circumstances should an attempt be made to hold two wires beneath one and the same tack. They will be almost certain to be Conductors, Connections 31 crowded together at some point and cause a great deal of annoyance by the short-circuiting that will result. Always string each wire of a circuit separately if it is desired to avoid such annoyances. It is understood that by a circuit is meant the line of wire or electrical connections extend- ing from one pole of a battery to the other and thence through the battery to the original pole. This method would not be allowed by the fire underwriters for electric lighting work. Here the insulated wires are themselves held to or clamped between other in- sulators. A common method is to hold the wire clamped between two grooved pieces of wood as shown in Fig. 6. Fia. 6. HOLDING The upper piece rests against CLA MPS FOB INSU- the wall or ceiling and one or LATED WmES two screws can be made to hold the whole in position. Fig. 6 shows the clamp holding two wires ; the outgoing and the return. When a length of wire has been used and it is necessary to couple on another length, the work can be done in practically the same manner as with the bare wire as shown in Fig. 4. The insulation is to be cut away for a distance back 32 jeiectricftg from the ends of the wires to be joined and they are to be scraped bright and free from all oxidi- zation. They are then t \visted together, after which the bare portion should be tightly wrapped with adhesive insulating tape. The job will be improved if the joint is soldered or brazed before being wrapped. The object is to make such a joint that its conductivity is equal to that of the uncut wire. This avoids all danger of sparking and heating. If this should occur the insulation would be apt to take fire and a disaster be the result. Many serious fires have occurred because of the failure to pay attention to these little de- tails in the original stringing of the wires. In addition to the important element of the conductor for the conveyance of the current from one point to another, we have the other still more important one of the generation of the electric current to be carried. We have already seen how an electric charge that may be stored in a Leyden jar may be developed by the rubbing of a glass plate. But this statical form of elec- tricity disappears on the instant of the closing of the circuit leaving the parts inert and dead. Where there is to be a continuous manifes- tation of electrical energy there must, therefore, be a continuous development or generation of Conductors, Connections 33 the current. At the present time this is accom- plished in two ways, by the use of a battery or a dynamo. The former is used where small quan- tities and low voltages (a term that will be ex- plained later) are required, and the latter where the conditions are reversed, at least so far as quantity is concerned, though the voltage may still be low. For such work then as the ringing of bells, the local work of the electric telegraph and tele- phone, the operation of signals and the like, a battery of some form is used. It is less expen- sive to install and as it does not require the con- stant attention that a dynamo does, it is more economical to operate. A battery may be defined as an " apparatus arranged to produce a continuous flow of an electric current." The forms which this battery may be and have been made to take are innumerable ; but only a few of the more common forms that are easily made will be taken up. . The strength of a battery may be said to be almost exactly proportional to the number of cells or elements of which it is composed. The work to be done will, therefore, determine the number of cells to be employed. For example, 34 Electricity it is evident that more power is required to operate the hammer of an electric bell than to move the armature of an electric telegraph in- strument. Therefore, with the same length of wire, it may be assumed that more cells of battery will be required in the one case than in the other. Batteries may be broadly divided into two general classes, the wet and the dry. The former have the advantage of being more reliable in the development of the current, more constant in operation and more easily replenished and are, therefore, almost universally used when the battery can be placed in some stationary position where it is not likely to be disturbed. The dry battery, on the other hand, possesses the very im- portant advantage of being readily transported from place to place, of having no liquid to be spilled by shocks or jars and of working in any desired position. Of the wet batteries the Daniell's cell is one of the easiest to construct and most efficient in operation. It was first brought out in 1836 and is named after its inventor. It has been im- proved from time to time and has now reached a high degree of perfection. The general appearance of a battery composed Conductors, Connections 35 of four cells is shown in Fig. 7. It consists of four cells with the positive pole of one connected with the negative pole of the next and in such a way that the current passes from one to another until it reaches the last whence it flows out on to the line. Each cell is made up of six parts, an FIG. 7. BATTERY OF DANIELL CELLS AND BELL CIRCUIT outside containing jar of glass in which there is set down a thin hollow cylinder of zinc. Within this there is a porous porcelain jar and within this a strip of copper. There are also two liquids used. A saturated solution of the sulphate of copper is placed in the porous jar and in the 36 outer one there is diluted sulphuric acid. The porosity of the porcelain jar permits the two liquids to communicate and thus form the con- necting link for the generation and passage of the current. In the making of such a cell care should be ex- ercised in the selection of the materials used. The glass for the outer jar should be of first- class quality else it will be apt to crack and allow the acid contents to leak out upon sur- rounding objects. The porous jars are usually made of porcelain or earthenware as these are less easily affected by the acid than other substances, although it is quite possible to secure a satisfactory efficiency by the use of paper pulp, canvas, pipe clay, wood or carbon, or in fact any material that is not directly and rapidly acted upon by the liquids. It has been found that a variation of the amount of porosity in a jar has little or no effect upon the action of the cell as far as resistance is concerned. In consequence of this, experiments seem to point to the desirability of using rather dense than openly porous jars for batteries that are to be kept in continual operation. Before using, these jars should be soaked in Conductors, Connections 37 water for some time so that the pores may be- come thoroughly filled with moisture. If this is inconvenient, the jar may be placed in position and allowed to stand for a time before the bat- tery is put into action in order to allow the porcelain to become saturated. The use of jars that are too porous should be avoided because they permit the liquids to mingle too easily, which will allow the zinc to act directly upon the sulphate of copper and thus cause a deposit of copper to form upon the zinc thereby checking the action of the cell. In the preparation of the liquids the sulphate of copper is obtained by placing a crystallized sulphate of copper commonly known as blue- vitriol in water and allowing it to stand until the crystals cease to diminish in size when the solution will be found to be saturated. That is to say the water has taken up all that it is capable of dissolving. The liquid can then be poured off and used in the battery. It is com- mon practice to keep a piece of the vitriol in the battery thus holding the solution up to the satu- ration point at all times. As the liquid decreases in quantity from evaporation or decomposition, water can be added to bring it up to the proper level 431656 38 Blectrfcttg The sulphuric acid is merely diluted with about twelve times its own weight of water. Care must be exercised in doing this that it is not done too suddenly or in a vessel of inferior character. The addition of the water to the acid is always accompanied by the development of a considerable amount of heat that will be apt to crack or burst a vessel made of cheap glass. The safe way for the inexperienced person is to add the water slowly, stirring it in and using glazed earthenware for the mixing vessel. There is one fault connected with the DanielPs cell that is apt to cause considerable anno} T ance when it is placed in a position where cleanliness is especially desirable. This is what is known as the formation of " climbing salts." The action of the battery consists, in part, in the dissolving of the zinc in the sulphuric acid and the formation of the sulphate of zinc. As the liquid becomes saturated with this sulphate. of zinc, the climbing salts appear. They consist of a white salt-like deposit on the surface of the glass and may rise and overrun the whole of the outside and all of the connections. The climb- ing is caused first by some movement produc- ing a wave in the liquid and wetting the glass above the general level. This liquid drys and Conductors, Connections 39 leaves a deposit upon the glass. Capillary at- traction then sets in and the liquid is drawn up to evaporate and increase the deposit. In one way these deposits are of an advantage in the working of the battery in that they pre- vent a too great concentration of the liquid and a depositing of the salts on the surface of the zinc, both of which tend to increase the resist- ance of the battery as well as lower its effi- ciency. These salts are easily detached from the glass by wiping with a rag, but when they accumulate on the porous jar it may take considerable rub- bing to remove them. For this reason that portion which rises above the surface of the liquid should be glazed. When removed the salts should not be put back in the liquid as that would merely intensify the evil. When the bat- tery is placed in an accessible position it can be easily kept clean. The formation of climbing salts can be pre- vented by placing a layer of oil on top of the liquid. This is apt to foul the battery, however, and to add to the concentration of the outer liquid, thus raising the resistance and with it lowering the efficiency of the battery. They can, however, be prevented from climbing over 40 jeiectrtcfts and passing beyond the limits of the edge of the jar by coating the upper portion of the same with a film of oil or paraffine. In the wiring of the cells of a battery the work should be done as indicated in Fig. 7. A wire is led from the zinc of one cell to the copper of the next, from the first to the last and thence back to the first. The metals should be sus- pended in the liquid from a rack set on top of the jars and not allowed to rest on the bottom of the same. These racks may be made of wood or of hard rubber. The porous jar should also be suspended. Each metal should be provided with a binding screw for the attachment of the wires. This consists of a threaded bolt soldered or brazed to the zinc and copper and provided with a knurled nut that may be screwed down against a bearing to hold the wire. Whenever it becomes necessary to remove the wires for the purpose of cleaning the battery, they and the nut and bearing should be scraped bright so as to insure a metallic contact before replacing. In the care of the battery it will be necessary to add a little water from time to time to re- place that lost by evaporation. Otherwise it Conductors, Connections 41 will require no attention other than the removal of the salts until it has become exhausted. The life of a battery depends upon the service which it is called upon to perform. In telegraph service, where the battery is almost constantly at work, it will be six months or a year before the porous jars will become so clogged with a metallic deposit as to require renewal. For household purposes, such as the ringing of bells, the service is intermittent and the battery stands with an open circuit for the greater por- tion of the time, its life may be almost indefi- nitely extended. In connecting the battery to the instrument intended to do the work the wiring is very simple. A conductor is attached to the binding post of the zinc at one end of the battery, which is known as the negative pole ; and one to that of the copper at the other end, which is known as the positive pole. If these two wires are brought together so as to complete the metallic contact between the two poles of the battery, the circuit is said to be closed and the current flows in the circuit from the positive pole to the negative and thence through the battery to the positive pole again. If then an electric bell were to be connected 42 Electricity in this closed circuit it would ring continuously until the battery was exhausted. In order to control the ringing of the bell the wire is broken, as at a, and a push-button or key inserted, by which the circuit can be opened or closed at will. When closed, the battery is instantly set to work and the bell rings. When open, the bell is silent and the battery is at rest, suffering no deterioration other than that due to the evapora- tion of the liquids in the jar. There are, as already stated, many forms of the Daniell's cell, intended for the accomplishment of special purposes, but acting on the same principle. Many of these batteries have received a wide ap- plication and have supplanted the simple Daniell's cell. They are, however, usually more difficult to make and maintain and are, therefore, not as well suited to the needs of those who wish to make and care for their own batteries. Among such batteries may be mentioned the Leclanche. In this, the glass jar is usually square and is narrowed in at the top so as to just per- mit the removal of the porous jar and thus de- crease the chance of evaporation. The contrac- tion, however, contains a side orifice through which the zinc can be inserted and the jar filled and emptied. Confcuctors, Connections 43 One electrode is a cylindrical piece of zinc about a half-inch in diameter, to which a piece of galvanized wire is soldered. The porous jar is filled with a mixture consisting of equal parts of crushed carbon and peroxide of man- ganese ; while, packed in the centre of this mass, is a piece of carbon having a lead cap to which the positive binding post is fastened. The liquid in the outside jar consists of one- half water and one-half ammonia-hydrochlorate. The liquid soaks through the porous jar and saturates the mixture of carbon and manganese. This form of jar is well adapted for working bells and doing a similar class of work, but owing to the difficulty of making had best be purchased of a dealer when it is desired to use it. Finally, a word of caution may be given to the unskilled in the care of a battery. In dismount- ing one for cleaning or renewal it is well to have a little aqua ammonia within reach, into which the fingers may be immersed in case they be- come spattered with the acid, or which may be used to moisten the clothes that have suffered from a similar accident. Always do this work in a well-ventilated room, because the fumes that are apt to arise from the acid of the battery are 44 BlectrtcftB not only disagreeable but harmful when taken into the lungs. The second class of batteries known as dry are not really dry, but rather moist. In fact as soon as they become thoroughly dried they cease to work. It is upon this principle that some of the fuses used for submarine work operate. So long as the pile is kept dry there is no generation of an electric cur- rent. When water is admitted so as to moisten the parts the electric current is at once generated. These batteries are so low-priced that it is not worth the time required to make them. If, how- ever, it is desired to do such a piece of work it may be accomplished as follows : Take an unglazed sheet of paper and upon one side of it spread a thin layer of peroxide of man- ganese that has itself been thinned with milk, thin flour paste or water containing a little glue or mucilage. From the paper so prepared cut discs about l}4 inches in diameter and stack them on top of each other to any convenient height. At each end a metallic disc, preferably of copper, of the same diameter, is placed, and these serve to form the poles or electrodes of the battery. The whole is then pressed solidly to- gether and held in that position. In order that the outer surface may be smooth Conductors, Connections 45 and cylindrical, a hole may be punched through the centre of the discs and an insulated wire be led from the bottom up to the top. The whole may be held together by packing in a glass tube of the proper diameter that has been well varnished with shellac on the inside. If a glass tube is undesirable or inconvenient to o procure, the metallic discs may be made a little larger than the paper ones and pierced around their edges with a number of small holes. Through these holes a lacing of silk cord may be passed from one to the other and the whole bound firmly in place. As the action of such a pile depends upon the retention of its moisture it must be hermetically sealed in such a way that it cannot become dry. To do this it had best be given several coatings of shellac varnish, paraffine or sulphur. If the pile is to be set in one place paraffine will be as satisfactory as anything. But if it is to be handled or moved about, the paraffine will be apt to become loosened and scraped off, in which case the shellac should be used. While an electric spark can be obtained from these batteries and they can be made to operate a telegraph or other instruments requiring a light current their internal resistance, owing to the 46 Electricity great number of elements is enormous, and they are not adapted to long-continued or severe service. They are, however, exceedingly convenient for the operation of experimental apparatus that has to be moved from point to point. The wiring and operation of these batteries for service is identical with that of the wet batteries previously described. It has already been pointed out that the bat- tery is used in places where currents of low in- tensity to be used intermittently are to be used. This applies to the local batteries of all telegraph stations, telephones, and household purposes where they are worked intermittently for ring- ing bells, opening doors or working light signals. For gas lighting on a large scale such as in theatres, public halls and railway stations, where it is merely necessary to produce a spark at the tip of the burner, the friction machine is the most convenient method to employ. With this a Leyden jar is first charged and then discharged over a wire with a gap at each burner. In leap- ing this gap a spark is formed which lights the escaping gas. This machine for such a purpose is more convenient than either a dry or wet bat- tery as it is only required to furnish an instan- taneous current and requires no attention. CHAPTEE IV ELECTKIC BELLS THE electric operation of nearly all signals de- pends upon the power of the electric current to convert a bar of soft wrought iron into a magnet of greater or less strength. This is done by pass- ing the current through a wire wound as a helix around the bar of iron. So long as the current is flowing through the wire the bar is a magnet and acts in every way like one ; and, as soon as the current is cut off and ceases to flow the bar jit once becomes inert and, for all practical pur- poses, manifests no magnetic properties at all. The condition of the bar while under the in- fluence of the current depends upon the direction of its flow through the wire and the way in which the wire is wound about the bar. That is, these are the controlling factors in the location of the north and south poles of the magnet at opposite ends of the bar. The law of the flow of the cur- rent is that if, in looking at the end of the bar, the current appears to be flowing around it in 48 BlectricttB the direction of the movement of the hands of a watch or from left over to right in passing from the positive to the negative pole of the bat- tery, the south pole of the magnet, thus formed, will be toward the observer. If the current is made to flow in the opposite direction or from right over to left, the north pole of the magnet will be toward the observer. This will be more clearly understood from an examination of Fig. 8. !\\\\\\\T ^ 71 FIG. 8. COMBINATIONS OF ELECTRO-MAGNET COILS In this A, B, C and D represent the four combi- nations possible with the two directions of cur- rent and of windings respectively. This property of magnetization is made use of in a wide variety of electrical instruments. Eeferring to A and B of Fig. 8, it will be seen that, in each case the north pole of the magnet is at the left-hand end of the bar. The wires are, however, wound with what is known as a Electric JBells 49 left and right-hand coil respectively. But the current passes around the bar in the same direc- tion in each case. It is evident, then, from this that the wire can be coiled about the bar from end to end, back and forth, like thread on a spool and still tend to excite the same polarity in a bar. In forming a magnet for a bell, it is customary to construct one in the form of a horseshoe, that is one with the north and south poles presented in the same direction. The reason for this is that it makes it possible to use a long armature or movable bar that is excited to correspond to the two poles of the magnet presented to it. In ad- dition to this, it is much more powerful than one in the bar form ; for the former will lift three or four times as much as the latter having the same weight and number of ampere turns. This ex- pression of ampere turns is used to represent the number of turns of wire about the core multi- plied by the number of amperes passing through it. That is to say, if a magnet is surrounded by twenty turns of wire through which a current of one ampere is passing, it is said to have twenty ampere turns. If the current is reduced to one- half an ampere, it will then have ten ampere turns. 50 BlectdcftB An ampere is the term used to indicate the quantity or strength of an electric current. The resistance to this current as set up in the wires is measured by ohms and the intensity or pressure of the current is measured in volts. It is sometimes difficult to grasp the idea of electrical quantities when no tangible and visible measurement is possible. For that reason the flow of an electrical current is frequently com- pared to that of water in pipes. In the latter there are two elements that control the amount of water that can be delivered by a pipe ; its size and the pressure with which the water is forced through it. It is evident that the larger the pipe the greater the quantity of water that can be made to pass through it when a given pressure per square inch is applied. It is also equally evident that the volume of flow of water will increase as the pressure or head of water is increased. The analogy holds good in the case of electric- ity. We may consider the volume of water flow- ing through the pipe as representative of the ampere; the pressure or head with which the water is forced through the pipe as representa- tive of the volt, and the frictional resistance of- fered by the pipe to the flow of the water as representative of the ohm or resistance of the Electric mile 51 wire to the flow of the electric current through the same. As it is necessary to have a definite mechanical equivalent for the work done by the electric cur- rent, it is referred to what is known as the C. G. S. mechanical unit. This is based on the metric system of measurement and means one gramme (.1452 oz.) lifted through a distance of one centi- meter (.3937 in.) in one second. This was adopted as a basis of measurement by the International Electric Congress that met in Paris in 1881 and 1884, and is known as the erg. These electric measurements are all inter-re- lated and based on certain definite observations. Thus the ohm is the unit of resistance and is that offered by a column of pure mercury 106 centi- meters (41. Y3 in.) in length and of one square centimeter (.156 sq. in.) in cross-section at a tem- perature of 32 Fahr. This resistance is rep- resented within a small fraction by 1,000,000,000 C. G. S. units of resistance or about .024 foot pounds per minute. The volt is the unit of electro-motive force and is equal to about that of one Daniell's cell. As this is a variable quantity the volt is legalized at 100,000,000 C. G. S. units. The ampere is the unit of current strength or 52 Electricity volume and is obtained by dividing the volt by the ohm or the electro-motive force by the resist- ance and is, therefore, equal to rV C. G. S. The term ampere-hour is frequently used and represents a current of one ampere flowing through a conductor for the space of one hour. The meaning of these technical phrases are somewhat difficult to grasp, and the memory will be greatly assisted by referring them to the analogy of water flowing through a pipe as already ex- plained. Returning now to the matter ^$ 3 L i n hand, attention should be if I 1)1 paid, in the winding of the mag- . 9.-OBDiNAiTY net for an electric bell, both METHOD OF WIR- to the volume or ampereage ING FOE ELECTEO- o f the current to be used and MAGNETS the p ro b a bi e resistance of the balance of the circuit. As the latter increases so should the windings and the resistance of the wire about the magnet also increase. The method, then, to be adopted in the making of the magnet will be to obtain two soft iron cores about one-half inch in diameter and two inches long to which should be added three- eighths of an inch of screw thread to go into a jSlectrfc JBetle 53 cross-bar, also of soft iron upon which the two are to be fastened so as to form the U-shaped core as shown in Fig. 9. Over each of these cores N" and S two thin wooden bobbins should be snugly fitted. If these are inconvenient to obtain the cores may be heated and wrapped in successive layers of paper. When cooled the paper will slip off, forming a cylindrical core. The wire should be wound on the outside of this core and in the direction shown in Fig. 9 ; winding back and forth until a sufficient quantity has been put in position. To do this properly about 6^ oz. of copper wire of size No. 24 of the Birmingham wire gauge should be used. It is essential that the successive coils of this wire should come in contact neither with the iron core nor with each other, else the current will be short-circuited and the effect of the coil nullified. Insulated wire must, therefore, be used for this purpose and in order that the coils may be as compact and as neatly arranged as possible it is best to use a wire that is insulated with silk. The ends may be led out at the bottom in a groove cut in the base, to a binding post on the stand to which the magnet is to be secured. This may be of the form shown in Fig. 23. 54 BlectricttE Having formed the magnet there are two forms in which the bell may be put. That is, the bell may be made to ring continuously so long as the circuit is closed or it may be made to give a single stroke with each closing and opening of the same. The continuously ringing bell as shown in Fig. 10, will be first con- sidered. The mag- net is attached to the base, as shown, by screws. Just above it a bracket A con- taining a binding post is fastened. To the face of this bracket there is screwed a spring B FIG. IO.-VIBRATIXG ELECTRIC to the lower end of BELL AND CIRCUIT . . , ,. ., . which the soft iron armature C is attached. This, in turn, is ex- tended down to include the stem D which terminates in hammer E. To the back of the armature C there is also attached the auxil- iary spring K. The spring B is so adjusted that when no current is passing through the wire the armature stands away from the faces of the mag- Electric JBells 55 net ends and the spring K is pressed up against the stop F. This stop F should be fitted with an adjusting screw by which the tension on the spring K can be increased or diminished and the armature brought into correct adjustment. The stem D should also be bent to such a shape that, just before the armature comes into contact with the cores of the magnet the hammer should strike against the bell. The wiring of this bell is exceedingly simple. One end of the wire forming the coil of the mag- net is led out and fastened in the binding post H. To this same binding post is also led the wire from the positive pole of the battery. This wire also connects with the push button i. The other end of the wire of the magnet coil is led out und fastened to the binding post on the bracket A. The negative pole of the battery is connected to the binding post G and this in turn, by a wire to the stop F. The course of the current then, when the cir- cuit is closed, is from the positive pole of the battery to the push button I, to the binding post H, to and through the magnet coil to the bracket A, to the spring B, to the spring K, to the stop F, to the binding post G, to the negative pole of the 56 BlectrfcftB battery and then through the latter to the posi- tive pole. The action of the bell in operation is as fol- lows : When the push button is pressed to close the circuit, the magnet attracts the armature and draws it to itself, as it does so it draws the spring K away from the stop F. The moment these two are parted the circuit is broken and the magnet ceases to attract the armature. The spring B then throws the armature back to its original position. As soon, however, as the spring K touches the stop F the magnet is again excited and attracts the armature. The hammer is thus kept vibrating to and fro as long as the circuit remains closed at the push button I. Trouble is frequently experienced with the failure of these vibrating continuous bells to work. This failure is usually credited to the battery which may be in first-class condition. The difficulty can usually be traced to the mech- anism of the bell. If the adjustment at the stop F is not properly made the bell will not ring. It is evident that if the hammer strikes the gong before the spring K leaves the stop F and thus breaks the circuit, the latter will not be broken at all and the magnet will continue to Electric WellB 57 attract the armature and there will be but one stroke given by the hammer on the gong. On the other hand, if the stop F is drawn so far back that the spring K does not touch it when the hammer is thrown back to its full ex- tent by the spring B, the circuit will always re- main open and there will be no possibility of exciting the magnet. Or if the spring K just touches the stop F so that it is drawn away as soon as the armature starts forward, the circuit will be broken too soon before sufficient mo- mentum has been given to the hammer to cause it to overcome the resistance of the spring B and reach the gong. The proper adjustment of the stop F is ob- tained when the contact between it and the spring K ceases just before the hammer comes into contact with the gong. To be precise in the matter : Suppose the hammer stands three- quarters of an inch from the gong when at rest. The circuit should be broken when it has reached a point from one-eighth to three-sixteenths of an inch from the gong. It is also necessary to see to it that the points of contact between the stop F and the spring K are kept bright and clean. These bells are usually placed high on the 58 Blectrfctts wall, and frequently in damp and dusty places. An accumulation of dust or rust, however slight, may be quite sufficient to break the circuit at F and hold it open at all times. All of these things should be carefully looked to before at- tributing a failure to work to the battery, and they can be readily attended to and the adjust- ments made by any householder without going to the annoyance and delay of sending for an outside electrician. The remaining piece of mechanism ^ ^_ to be described in 'tfM^fcWMfa connection with the FIG. 11. PUSH BUTTON bell is the push-but- ton that is shown in section in Fig. 11. These push-buttons are very simple in construction. The wires from the bat- tery and from the bell are led in as shown. One terminates in a flat spiral spring B and the other in the flat plate C. By pressing upon the porcelain button A, the spring is forced down against the plate and the circuit is closed. Another type of bell operated by electricity is the single stroke bell. That is to say when the circuit is closed the hammer is thrown down against the gong and strikes a single blow, re- Electric ffietls 59 maining in that position until the circuit is again opened, to repeat the blow upon closing again. The construction of such a bell is similar to that of the vibrating bell. The difference is in the method of wiring. A bell of this character is shown in Fig. 12. The wires from the coil of the magnet are led off to the two binding posts FIG. 12. SINGLE STROKE ELECTRIC BELL A and B from which the wires are led to the bat tery in exactly the same manner as in the bell shown in Fig. 10. The armature F, to which the stem and hammer are attached is held by the spring E. There is, however, no auxiliary spring but the screw D, of the stop C is brought to bear directly against the armature and pre- vents it from, being thrown too far back away 60 ^electricity from the core of the magnet. Neither does the armature form any part of the electric circuit by which the bell is operated; From this it will be seen that, when the cores are magnetized by the passage of the current the armature is drawn forward once and held until released by the opening of the circuit. The adjustments to be made for the operation of this bell are as follows : The armature should come up against a stop, as at G just before the hammer strikes the gong. The momentum of the former will then cause it to be thrown ahead to deliver a quick blow and then spring back clear of the gong to permit the latter to vibrate as would not be the case were the hammer to be held in contact. ' If desired, the stop G can be dispensed with in the making of the bell, and the armature be al- lowed to strike directly against the core of the magnet instead. When this is done the armature or the ends of the cores should be given a coat- ing of copper plating, to prevent sticking. Or, if the plating is inconvenient, a piece of thin copper may be interposed. The reason for the sticking is that, after the circuit by which the core is magnetized has been broken, there will still remain enough residual JElectrtc Bells 61 magnetism to hold the armature and prevent a quick reaction. For this reason the armatures of bells and telegraph instruments are not allowed to come into contact with the cores but have their forward motion checked by an adjustable stop with a screw, like that shown in Fig. 12. In fitting up an electric call bell, either of the vibrating or single stroke type, the error is fre- quently made of attempting to economize in the number of cells that are put into the battery. This false economy will invariably result in an amount of annoyance that will far more than offset any small saving that may be effected. If any mistake is to be made in this regard let it be, by all means, on the side of providing more battery power than is really needed. This power will depend, of course, upon the size of the gong in the bell to be operated, because, the larger the gong the greater the length of wire in the mag- nets, and with it the greater the resistance. Then, too, while the making of the core for the single stroke bell is the same as for the vibrat- ing, the size of the core and the quantity of wire needed should be greater. Thus the magnet de- scribed in the early part of this chapter is suited for a vibrating bell with a gong 4 inches in diameter. For a similar single stroke bell the 63 Electricity core should be lengthened to 2^ inches and tl\ amount of wire used increased to 9^ oz. For a smaller gong of 2^ inches diameter the cores may be ^ inch in diameter and 1^ inches long, upon which 3 ounces and 3^ ounces of wire respectively should be wound for the two types of bells. Two cells of battery can be made to work such bells, but it will be found to be far better to allow an ample margin and put in three cells for the small bell and four for the large, increasing this to six in case the circuit is long or several bells are to be operated. Where the work done is constant and heavy, even a larger number of cells will be advisable, in order to prevent a rapid deterioration and exhaustion FIG. 13. SIM- of the battery. PLEBELLCIB- The arrangement of the cells may CUIT , j- ! j A U A 1 be divided into what is known as multiple and series. For the working of a single bell or for bells that are used infre- quently, the series arrangement should be used. The disposition of the battery of three cells and the wiring for a single bell, is shown in Fig. 13. The three cells of the battery are rep- resented by the lines at A, B and C. These Electric JBells 63 .cells are said to be in series. That is the current passes through the series of the three, one after the other. This arrangement increases the ten- sion or voltage of the current above that of the single cell. Should the service on the line be constant or increased by the addition of more bells, the quantity or ampereage of electricity may be in- creased while the voltage remains the same by adding more cells and arranging them in multiple series. This is shown in Fig. 14. Here, it will be seen, the positive poles at one end of each series of cells, are united ; and the same is done for p IG H.B the negative poles at the other end. CIRCUIT WITH These two wires are then united BATTERIES IN through the circuit. The voltage is PARALLEL the same as in Fig. 13, but the ampereage is doubled. When there is but a single bell worked by a single battery and rung from a single push button, the wiring should be done as shown in Fig. 13. It is, however, frequently desirable to ring one bell from two different rooms ; or, it may be desired to ring bells separated from each other from push buttons located at one point. 64 Electricity The latter occurs in the case of apartment houses where the call bells are rung in each separate apartment from the street door. There is one simple principle underlying the wiring for bells that must always be borne in mind. It is that the circuit from the battery to the bell must be unbroken except at the par- ticular push button by which it is to be operated, and that, when the latter is closed, the current must flow direct to the FIG. 15. BELL CIR- point of application and not be CUIT WITH Two liable to diversion and applica- PUSH BUTTONS elsewhere Fig. 15 has been drawn in accordance with this principle to show the method of wiring to be followed where a single bell is to be worked by either one of two separated push buttons. It will be seen that in case either of the buttons is pressed the circuit is closed and the mere fact that there are some feet of wire attached that run out into space, will have no effect upon the ringing of the bell. Fig. 16 illustrates a case of the wiring of an apartment house of five flats, with a bell in each apartment and the push button at the street door. Here each one of the five push buttons Electric Bells 65 controls the corresponding bell, and none other and yet all of the buttons and all of th bells are FIG. 16. FIVE BELL CIRCUITS LEADING FROM A SINGLE BATTERY connected to the battery by a common wire while a separate and distinct one runs from each button to its own particular bell. Take No. 5 as an example. When the circuit is closed at this point, the current flows out from the battery to that button thence to bell No. 5 and back to the battery. It cannot enter and operate any of +,he other four bells because their circuits are open at their respective push buttons. One more combination will be shown in which a single battery is used to operate two bells worked from two push buttons, the bells to be located at the opposite button. This require- ment frequently arises where it is desired to transmit signals to and fro between separated points. In this case, Fig. 17, three wires are used to 66 Electricity carry two complete circuits, for if the button A' is pressed the bell A will be rung, while the bell B' is rung from B. FIG. 17. DOUBLE BELL AND CALL CIRCUIT This principle carried out into a greater elabo- ration of detail will serve as a guide for the anal- ysis of much that is apparently intricate in the wiring of electric bells and signals. It holds true of that mass of wires running out from the large enunciator of a hotel to each of the indi- vidual bedrooms whereby signals and calls are transmitted to and fro without requiring the use of a messenger. The one prime requisite for the proper working of the system being that the wires shall be thoroughly insulated from each other and that the circuit when closed shall not be diverted to other points than that at which it is desired that it shall act. Like all other pieces of mechanism the electric bell requires some attention and is subject to some ills. The care that should be bestowed upon the battery has already been mentioned in Electric JBells 67 a previous chapter and need not be recapitulated here. Theoretically there should never be any trouble with the wires after they have once been properly located. As a matter of practical ex- perience they will frequently get out of order. Mice and rats will obtain access to them and gnaw off the insulation and the accidental dropping of a nail, or the accumulation of mois- ture may serve to either short circuit or shut off enough of the current to prevent the ringing of the bell. Disuse will also prevent a metallic contact from taking place between the moving parts. A little rust accumulating on the metal portions of a push button will serve to hold them apart and prevent the flow of the current. This rust is quite apt to accumulate where the button simply drops into contact. It is always better to have two such surfaces come together with a rubbing action, as this tends to keep them bright and in- sures that they touch metal to metal. In addi- tion to these, the bells are liable to disarrange- ment through the loosening of the screws in the binding posts and the shifting of the adjustable stops for the armature. It may, therefore, be necessary to make quite an exhaustive examina- tion of the whole system from the battery to the 68 Electricity bell before a trouble can be located. But how- ever troublesome this may be and however much time it may consume, the investigator may rest assured that there is never anything mysterious about these electrical difficulties. They may be troublesome to detect but when found they will usually be seen to be very simple. In fact it most frequently occurs that a very slight defect, just sufficient to prevent the proper acting of the bell or signal, is far more difficult to detect than one of greater proportions, just as a gnat crawl- ing on the ground is not as manifest to the eye as the big tumble bug of a beetle. CHAPTEE Y THE ELECTRIC TELEGRAPH IT is quite beyond the bounds of possibility to estimate the benefit that has accrued to mankind from the application of the electric current to the conveyance of messages by telegraphy. As the name implies it is the writing by lightning, and a writing by lightning both in the means employed and the speed of transmission. Yet like all other things that have acquired a wide and almost universal adoption the mechanism of the electric telegraph is, in itself, exceedingly simple. The motive power was, for many years, the battery such as we have seen employed for the ringing of bells and the transmission of simple signals. In fact it is in itself the transmission of the simplest of signals. The instrument used is nothing but a variation of the single stroke bell, or rather it would be more proper to say that the single stroke bell is a mere variation of the ordinary telegraph in- strument or sounder. 70 Electricity Such an instrument is shown in Fig. 18, and is of such simplicity in detail that its construc- tion will be readily understood. In the first place it should be mounted upon a hardwood base, A, which may be screwed or fastened to the operating table. To this is attached the base B of the instrument itself, which should be of brass and drilled with holes in the proper places FIG. 18. TELEGRAPH SOUNDER through which small countersunk machine screws are inserted to hold the various parts in their proper positions. The magnet is, of course, of the first impor- tance. This is built up in exactly the same way as that used and already described in connection with electric bells. The cores need not be more Cbe Blcctrfc ^Telegrapb 71 than one-half inch in diameter and two inches long, but the amount of wire should be varied according to the distance over which the line is to be worked. "With 8 ozs. of No. 26 wire a sounder can be made that will work well in con- nection with a line wire fifteen miles long. For short circuits the amount used in the winding can be considerably less. Five or six ounces will be quite sufficient for short circuits or where the instrument is to be used for experimental pur- poses only. , The armature D is made of a flat bar of soft iron from A inch to y& inch in thickness and long enough to reach out to the outer edges of the cores of the magnet. It should be equal to the diameter of the core in width. This may be fastened by a single small machine screw to the armature or sounder lever E. This lever is pivoted on points at the end of the screw F which passes through the yoke G and is held from turning by the check-nut H. All parts of the sounder should be of a good quality of brass with the exception of the mag- net cores and armature which are to be of soft iron, and the wiring of the magnet which must be of well-insulated copper wire. If restricted only by the main portions of the 72 Electricity instrument, the armature lever, which vibrates on two screw points similar to F entering from either side, would be able to move up until it struck the reversed portion of the frame I at A, and down until the armature lay against the cores of the magnets. To prevent this range of motion, which would be far too great, two ad- justing screws K and L are used. Their con- struction is very clearly shown from an examina- tion of the engraving. The screw L passes through the lever E and has a bearing against the main portion of the frame I. It is so ad- justed that, when against the frame, the armature D is just clear of the cores of the magnet. The upward motion is likewise limited by the screw K to what may be required under the varying conditions of battery strength to produce a sharp clear sound to indicate the motions of the armature. The lever E has a downwardly projecting am against which a spring is made to bear, and whose tension is regulated by means of an ad justing screw. This spring tends to lift the lever and hold it up against the stop K. The wires from the winding of the magnets are led out and connected to two binding posts M, only one of which can be seen in the engraving; TTbe Electric Gelegtapb 73 the other being on the opposite corner and con- cealed by the instrument itself. The connection of the wires is made at the bottom beneath the base N. These binding posts have a small hole B near the top in which the wire from the battery is inserted. This wire is then firmly clamped in position by the screw N. It will thus be seen that the sounder is exceed- ingly simple and can be made by any mechanic with ordinary tools at his command. The wiring for the sounder is similar in every respect to that used for the electric bell. The difference between the two is that, in the case of the bell, the circuit is broken when it is not in use, whereas in the case of the telegraph the circuit is kept closed. The immediate result of this is that the battery used for the maintenance of the telegraph circuit is exhausted very much more rapidly than is that used for the operation of a bell. In the one case there is a constant flow of current and in the other an intermittent one, that is at work only when the bell is actually ringing. The necessity for this changed condition will be readily understood when the requirements of the two cases are considered. With the bell it is usually controlled from one or more points always acting on the same bell, hence the closing 74 BlectrfcitB of the circuit at these points accomplishes the purpose of doing the ringing. In the case of the telegraph it is necessary to operate instruments from two widely separated points over one and the same wire. The method of doing this work will be more readily understood from an ex- amination of the engraving Fig. 19, in which the arrangement of a telegraph line is diagrammatic- ally represented. FIG. 19. TELEGRAPH CIRCUIT The battery is located at S and is connected through its negative pole with the earth. The wire from the positive pole is led first through the coil of wire of the first instrument at I. This instrument is usually of a type known as a relay and will be explained later. From the relay I it goes to the first operating key C, and thence on through the successive ke} 7 s C', C" and relays I' and I" to the earth. The keys are kept closed at all times except when in Electric tTelegrapb 75 use, so that the operator at each station can con- trol the working of the line. Thus, suppose the operator at I' wishes to send a message to I", he opens his key and by making and breaking the circuit, is able to cause the armatures of the re- lays to click back and forth between their stops. As he does so the armatures at I, V and I" are operated simultaneously so that the message can be read at any station along the line. While the clicking of an instrument is a notification to the operator at any point that the line is in use. FIG. 20. TELEGEAPH OPERATING KEY ^ U for the working of a telegraph circuit is shown in Fig. 20. The wire enters and is attached to the point A, which is insu- lated from the frame and other portions of the key. The operating lever B is pivoted between two screw points and to it is attached the other wire lead- ing on out over the line. The lever carries a point that stands opposite to A and which may be brought into contact with the latter by press- ing down upon the button-head C. When the key is not in use the lever D is pushed beneath 76 jeiectrfcttB the contact-point A, as shown in the engraving, and thus establishes an electrical contact between it and the frame and with it to the lever ; thus closing the circuit. When the key is to be worked the lever D is first moved out to break the contact at A, when the opening and closing of the circuit is controlled by the working of the lever. The signals of the electric telegraph are con- veyed through a series of clicks on the sounder instruments known as dots and dashes, because they were originally inscribed as such on a mov- ing strip of paper. These signals are made in accordance with what is known as the Morse code and are , as follows for the several letters of the alphabet: A. K . U .. B ... L v ... C . . . M W . D . . N . X . . . E . O . . Y . . . . F . . P Z .. . . G . Q..-. &.... H . . . . R . . . ... I .. S ... ? .. J . . T , . . 1 . . 5 9 . . 2 . . . . 6 10 3 ... . 7 .. 4 . ,. 8 ... Gbe Blectrfc GeleQtapb 77 These letters will be seen to vary from each other in some cases by the mere intervals and lapses of time between the dots and dashes. Thus H, Y, Z and & are formed by four dots, spaced and sounded at different intervals apart. Originally all telegraphic signals were regis- tered upon a moving strip of paper as already stated. The method is shown diagrammatically in Fig. 21. The strip of paper R was moved at a uniform speed, by clock-work beneath the roller C, while a stylus point, at- tached to the arm- ature of the instru- FlQ 21> _ TELEGRAPH REGISTEE _ ment, was brought ING APPARATUS into contact with it. This method has now been abandoned and the reading is done entirely by sound. This has added very materially to the work of becoming a telegraph operator. It should be quite pos- sible for an industrious person to learn to send an intelligible message in from five to six days, whereas it might take as many months to learn to receive one with certainty and accuracy. This reception of messages by ear has necessi- tated the use of the relay instrument already 78 jeiectrtcfts referred to. The current passing over a tele- graph line is usually so weak that the click of the armatures on the relay instruments on the main line, is so indistinct as to be heard with diffi- culty. In order to increase the noise made by the instrument a sounder operated by a local battery is used. The strength of this battery is such that the armature of the sounder is brought against its stops with sufficient force to give out a distinctly audible sound. The movement of the armature FIG. 22. TELEGRAPH RELAY AND , u , SOUNDER f the rela y is, therefore, merely used to open and close the circuit of the local battery by which the sounder is operated. The method of wiring for the relay and sounder is shown diagrammatically in Fig. 22. A is the relay instrument, which is exactly like the sounder except that it is so constructed that its armature can be made to close and open an electric circuit. B and C are the positive and negative wires of the main line as they enter and leave the coils of the relay magnet. D is the armature of the relay and is made to con- nect electrically with one pole of the battery F. Gbe Electric Gelesrapb 79 The sounder coil E has one wire leading to the stop G for the relay armature, and the other to one of the poles of the battery F. From the other pole of the battery a wire is led to the insulated armature of the relay. It is evident, then, that, as the armature D moves back and forth under the influence of its magnet, it will make and break the circuit of the sounder and cause the armature of the latter to move to and fro between its stops and give the desired signals to the receiving operator. In regard to the amount of current used upon telegraph lines, it is very weak and is hardly perceptible when passed through the body. For the main line it amounts to from forty to fifty thousandths of an ampere, or, as it is technically expressed, to from forty to fifty milliamperes. At times it may even drop to fifteen milliamperes and still give good and satisfactory service in working. The tension or voltage of the current is, how- ever, quite high. Owing to the distances over which the ordinary telegraph line is operated, the resistance of the wires is very great and the voltage must be increased in almost direct pro- portion to the distance in order to overcome this resistance. For this reason a large and powerful so ^Electricity battery must be employed. Xo fixed rule can be given for the determination of the strength of current to be used, as it will depend upon local conditions such as climate, the character of the line, number and kind of instruments and the like. A roughly broad statement may be made to the effect that ordinarily one DanielFs cell can be depended upon to give one volt, and that the voltage should be equal to the number of miles between terminals. Thus for a line one hundred and fifty miles long a battery of one hundred and fifty cells will be required, and the voltage will touch the same figure. It is customary, however, to duplicate this battery by placing one of the strength named at each end of the line. This is in order to ob- tain a margin of excess to insure the proper work- ing of the line under all of the adverse conditions to which it may be subjected. There is always more or less leakage of the current from a line of any length owing to bad insulation and changing weather conditions. A heavy rainstorm by which the wires, insulators and poles are wet will cause a very serious leak- age of the current as a result of the deposited moisture, since water is of itself a fairly good conductor. It is, therefore, well to bear in mind Gbe Electric Gelearapb 81 the caution given in connection with electric bells to always provide an excess of current over that which the actual requirements of the case make necessary. This applies with especial force to private telegraph lines. As for the battery required to operate a sounder, two Daniell's cells are all that will be needed. This is practically the standard number that is used in all stations. In erecting a telegraph line, but one wire is used, the return current being carried by the ground as shown in Fig. 19. It is necessary in establishing the ground, as it is called, that the wires should be carried down below the point of permanent moisture and that they should be put in close and intimate electrical contact with the soil. It will not do, then, to merely push the wire down into the ground. It should be brazed to a copper plate and the latter should be buried below the water or moisture line and the earth firmly packed about it. The wires may also be fastened to gas or water pipes or the plate may be buried near a stream of water or even lowered into a well. If the wires are to be attached to water or gas pipes the latter should be filed clean and bright 82 ^electricity before the connection is made. Even then they may prove to be an unsatisfactory ground be- cause of some insulating or highly resisting ma- terial having been used to form their own joints. It may be taken as an axiom that many if not most of the troubles experienced with private telegraph lines arise from an improper or insuffi- cient grounding of the wires. For short lines it will usually be found to be inadvisable to attempt to use the earth for the return circuit. The added expense of putting in an extra wire to complete the circuit will be amply repaid by the convenience and freedom from annoyance due to the failure of the current, that would otherwise occur and the facility with which all parts of the circuit can be inspected and repaired. From what has been said it will be seen that the operation of long circuits involves the use of very large and proportionately heavy batteries. As the cell of a Daniell's battery for such a serv- ice should be in a glass jar at least five inches in diameter by six inches deep, the weight and bulk of batteries, numbering cells by the hundreds, is a matter of serious importance, which is not less- ened by the trouble and expense of maintenance. This difficulty has been obviated by the appli- Gbe Electric Gelegrapb 83 cation of the dynamo to the generation of the- current used for telegraphic purposes. The method ordinarily employed is to connect several dynamos in series exactly as the batteries have already been described as being connected, and increasing the voltage from one to the other by this means. The voltage used on long circuits is somewhat less per mile than that previously given in the rough statement of what should be pro- vided for. It has been found that two hundred and forty volts is sufficient for a circuit of four hundred miles. As far as the operators and the working of the line are concerned there is no difference between the using of a current generated by batteries or dynamos. The advantages possessed by the lat- ter are greater compactness, decreased cost of installation and maintenance and increased re- liability. There are some precautions that should be taken in the installation of any telegraph line, no matter how short, where the wires are stretched out of doors and are exposed to the elements. One of these precautions is the protection of the instruments from injury by lightning. Wherever a bare wire is out of doors it is sub- jected to the influence of the electrical condition 84 of the atmosphere. As it is usually a far better conductor than the other objects with which it is surrounded and as it is usually led to a direct connection with the ground, it becomes a light- ning rod of great extent ready to receive and convey any discharge that may be delivered to it. It has already been pointed out that the con- veyance of an electrical current through any wire whatsoever is always accompanied by the development of more or less heat. The stronger the current and the greater the resistance of the wire the higher will be the temperature devel- oped in the wire. As the wire used in the coils of a telegraph in- strument is smaller than that used out upon the line, its resistance is greater and the amount of heat developed in it with the passage of a given amount of current will also be greater. It fol- lows, then, that a current, which might have no appreciable effect upon a line wire might heat to redness and destroy the wiring of an instrument. To prevent such an accident from occurring as the result of a lightning discharge, lightning arresters should be placed in the circuit. The simplest form which this can take is that of a fine piece of wire of high resistance. As soon, therefore, as the intensity of the current rises Gbe Blectric Getegrapb 85 above that which it is desired that the wires shall carry, this small wire is melted and is broken, thus opening the circuit and preventing the excess current, with which the line is charged, from passing through the instruments and injur- ing them. This is the easiest method for pri- vate lines that are to be erected and operated by the owner. For regular telegraphic service more elaborate provisions are made with regularly constructed lightning arresters. Some of these are arranged to automatically cut out with a spring as soon as the voltage exceeds a certain predetermined figure. Others are provided with a plug which may be withdrawn whenever the dancing of the armature of the instrument shows that the line is subjected to outside electrical influences at some point along it. It is always well to provide even short private lines with one of these plugs so that the instru- ments may be entirely disconnected, whenever it is known that the line is not to be used for any length of time. This makes it possible to dis- connect at night during the season of electrical storms. There are several ways in which this plug can be made, the simplest being that of placing two binding posts like Fig. 23, in the 86 circuit and connecting these with a strong cop- per wire, which may be easily removed by the slackening of one of the set-screws. This plug should not be used to the exclusion of the fusible wire, but merely as a protection to the latter and to avoid the annoyance of replacing the same when the danger of its destruc- tion begins to manifest itself. No attempt has been made in this chapter to deal with the intricacies of duplex and quadruplex telegraphy, by means of which two messages may be sent in opposite directions over one wire at the same time, but merely to handle the matter in its simplest form, and in a way to guide those who wish to use it on a small scale. CHAPTEE VI THE TELEPHONE THE telephone strictly speaking is au instrtu ment with which sounds can be conveyed from one point to another by means of the electric current. There are, however, other instruments, improperly called telephones, by which the same object may be attained and in which no electrical current is used at all. As these so-called mechanical telephones are very frequently made and installed for private use it may be well to give a brief description of their construction and principle of operation. Sound is a form of wave motion which may be imparted to solids, liquids or gases, and which, when impinging on the drum of the ear, pro- duces the sensation which we know by that name. That the sound waves can be carried through solids and liquids as well as gases is evi- denced by the loud apparent noise made by the striking of stones together when the head of the listener is below water. The same phenomena is 87 88 Electricity manifested by the conveyance of sound waves along pipes that are struck with a hammer. The principle, then, upon which a mechanical telephone may be made to operate is that of the conveyance of a sound through the metal of a wire. Means must be supplied of imparting the sound vibrations to one end of the wire and of receiving them from the same at the other. Owing to the resistance of the metal to the pas- sage of these wave motions, the distance over which they can be carried is limited. As a mat- ter of fact it is somewhat difficult to get a me- chanical telephone to work when the distance is more than a mile between terminals. The construction of a mechanical telephone for household or office purposes is very simple. The most satisfactory working can be obtained by using a drumhead or piece of parchment stretched over a frame and held firmly in the position it is to occupy. A piece of steel wire is let through the centre of the drumhead and fastened to a small button, which may thus be held firmly against the head. The wire is car- ried to another similar drumhead and similarly fastened. It should be carried as direct as pos- sible with the minimum number of bends and none of them short ones. Gbe Gelepbone 89 A person standing in front of such a drum- head and speaking, can be heard at the other. Attention may be called by tapping on one head with the finger. The transference of conversa- tion over the line can be prevented by merely hanging a curtain loosely before the receiving drumhead. The diaphragms or drumheads may be replaced if desired by a piece of ferrotype, such as the so-called tintype pictures are made upon. The true telephone, on the other hand de- pends upon an electric current "for the transfer- ence of the sound waves from one point to an- other, and the connecting wire is not, in any way subjected to their vibrations. Before taking up the construction of the tele- phone, a few words regarding magnetism and its influences will be needed. In the first chapter it was explained that a magnet has the power to attract to itself small iron filings with which it may be brought into contact. If a magnet be placed beneath a sheet of paper and iron filings be first scattered over the top and the paper then slightly jarred, they will arrange themselves along certain lines of force as shown in Fig. 24. They will cluster most densely about the poles of the magnet and lead out and back in diverg- ing lines from one pole to the other. 90 jeiectrfcftB It has been shown that, if an electric current be made to pass in a coil around a bar of iron, the latter will become magnetized. The converse of this is equally true, that if a magnet be moved through a coil of FIG. 24. MAGNETIC FIELD wire, an electric cur- rent will be gen- erated and made to pass through the wire pro- vided the ends are brought together so as to form a closed circuit. These simple phenomena lie at the base of the operation of the electric telephone as well as that FIG. 25. SECTION OF BELL TELEPHONE RE- CEIVER of all dynamos and motors and will be more fully explained later. Fig. 25 is a sectional engraving of the double- pole Bell telephone receiver. Gbe ftelepbone 91 The working parts consist of a horseshoe mag- net A, two soft iron cores wound as magnets B and C and a diaphragm D. The horseshoe magnet is permanent and car- ries the soft iron cores which are in metallic con- tact with it and which thus form short polar ex- tensions. The wires are led out from the wind- ings to the binding posts at the farther end to which the wires to complete the circuit to the other instrument are fastened. The operation of the instrument is as simple as its .construction. A noise, such as speaking, made in front of the diaphragm, causes the latter to vibrate just as in the case of the mechanical telephone. This vibration causes a variation in the number and intensity of the magnetic lines of force cutting the coils around the soft iron cores. This variation of intensity and number has the same effect as a moving of the core through the coils, as may be inferred from an examination of Fig. 24. The result of this is that an electric current is generated and caused to pass through the coil of wire about the cores. If now these wires are carried out and con- nected to another similar receiver so that the wire from B leads to the coil corresponding to C, and vice versa, the current generated at the first 92 jeiectricfts diaphragm will cause a variation of the intensity of the magnetism in the cores in front of the second diaphragm. In explanation of this statement the reader will remember that the intensity of the electric current passing through a coil controls the strength of the magnet. So, in this case, the strength of the cores is varied by the variation of the current produced by the vibration of the first diaphragm. This causes corresponding change to take place in the attraction of the cores for the diaphragm; in harmony with the vibrations of the transmitting diaphragm, causing it to emit similar though somewhat weaker sounds. From this it appears that an instrument like that shown in Fig. 25 may be used both as a transmitter and receiver. The former is the term applied to the instrument at which the message is started, and the latter to that at which it is received. In the construction of the instrument the screw E, at one end, is a holding and adjusting screw only. It holds the permanent horseshoe magnet in position and serves to adjust it so that the ends of the cores will be at the proper dis- tance from the diaphragm in order to produce Gbe Gelepbone 93 the best results. The diaphragm itself is held by a cap screwed down over it and clamping it around the edge. In practice it has been found to be preferable to use separate instruments for the transmitting and reception of telephone messages. The transmitter that has received the widest application is the one known as the Blake, prob- ably because it was the first satisfactory one pro- duced. It is dependent for its action upon the fact that, if an electric current is made to pass through two non-oxidizable substances in loose contact with each other, and these are put into vibration, the resistance offered to the passage of that current is subject to wide variations. This is due to the increase and decrease in intimacy of contact, by which the resistance is correspond- ingly increased or diminished. Thus, in the Blake transmitter, the current is made to pass through a piece of hard carbon that is in loose contact with a piece of platinum. The construction of this transmitter is shown in section in Fig. 26. The diaphragm A is carried by an insulating ring clamping and holding it at its edge. Against the centre of this diaphragm there is brought to bear a platinum point B. This latter is held by a thin spring C which is 94 Blectricfts held by a piece of insulation to the upper arm of the heavy lever D. This latter is itself carried by the spring E and adjusted to position by the screw F. Dropping down from the upper end of the lever is a spring G to the lower end of which the carbon button H al- ready referred to is attached. This is in contact with the platinum point. The wiring from the electric circuit enters through the insula- tion at the top of the lever D and is led out from the bottom of the same. The course of the FIG. 26. SECTION current through the transmitter is OF BLAKE TELE- first over the spring C to the PHONE TRANS- platinum point B, to the carbon button H, to the spring G, to the lever D and out at the bottom of the bracket as shown. The action of the transmitter is as follows : The speaker in front of the diaphragm causes it to vibrate in unison with the pitch of the utterance. This vibration is communicated to the platinum point and by it to the hard carbon button. The tension of the spring by which the Gbe Gelepbone 95 latter is supported is varied by this vibration caus- ing a variation in the pressure of contact be- tween the two parts thus producing a correspond- ing variation in the resistance to the current already indicated. It will be noticed that in this transmitter the horseshoe magnet and soft iron cores are missing and that the generation of an electric current by the variation of the lines of force of a magnet does not take place. This transmitter is known as the microphone trans- mitter and is a Fl0 ' 27 -- SllfGLE TELEPHONE Cte- CUIT modification of the Hughes microphone, whose action is dependent upon the principle already explained regarding the variation of the resistance to an electric cur- rent by the vibration of two loose pieces in contact. This instrument, then, depends upon some out- side source of electricity for the operating cur- rent and merely changes the amount of flow of this current to produce the desired effect upon the receiver. This current may be furnished by an ordinary Daniell's or Leclanche battery and the wiring for a simple circuit would be done as shown in Figs. 26 and 27. 96 Blectrfcfts In this the current starts from the battery and flows out over the wire to the transmitter, thence to the coils of the receiver and on back to the battery. With such a combination as that given in this illustration, the transmission of sound would be in one direction only, namely from the trans- mitter to the receiver. Though the action of the receiver might send back some sound it could not be made available. In order, then, that the tele- phone circuit may be used to transmit sound FIG. 28. SIMPLE TELEPHONE CIRCUIT in both direc- WITH RECEIVER AXD TRANSMITTER t i ons and thus be employed for conversational purposes, there should be a receiver and transmitter at each end of the line. The wiring for such a combination is very sim- ple and consists in putting the extra transmitter and receiver into the circuit as shown in Fig. 28. Here two batteries are used just as in a telegraph circuit for the sake of having an ample current available and not because a battery at one end of the line could not be made to do the work. The ttbe Gelepbone 97 'line is also shown with a return wire, which, as in the case of the telegraph should always be used on short lines, owing to the difficulty of securing a satisfactory ground return. As the distance between the transmitter and receiver of a telephone circuit increases, the greater is the resistance offered by the line wires, the greater the current required to operate it and the less the influence of the transmitter in causing a variation of the intensity of that cur- rent. After a time the distance would become so great that the proportional variation of resist- ance set up at the transmitter as compared with the total resistance of the line would be so slight as to be inappreciable. When this point was reached there would be no perceptible effect at the receiver and no sound would be heard at that point. In order to obviate this difficulty recourse is had to the induction coil. Just as we have seen the magnet to be sur- rounded by lines of force that will cause iron filings to arrange themselves in certain definite positions on a sheet of paper ; so a wire, through which a current of electricity is passing, is sur- rounded by corresponding lines of force that have a direct influence on other wires in their 98 ^electricity own neighborhood. This influence causes an in- duced electrical current in the second wire. Thus, if two wires are laid side by side and an electric current be made to pass, from the positive pole of a battery, over one of the wires from right to left, an induced current will appear in the second wire flowing from left to right. In like manner if the wire carrying the primary current, or the one generated by the battery, is wound about a soft iron core, the latter will be- come magnetized to a degree dependent upon the number of ampere turns. A second coil, carried around this same core, will have an in- duced or secondary current passing through it. Advantage is taken of these facts to cause the transmitter to so influence the current of the main line that the proper effect is produced at the receiver. The practical working of this ar- rangement is that the primary current, or the one generated direct by the battery is compara- tively large and the undulations are not of great magnitude. In the secondary current, on the other hand, owing to the greater number of windings in the coil, the intensity is higher and the fluctuations correspondingly greater. The modification that should be made in the connections shown in Fig. 28, consist in the in- Gbe ftelepbone 99 troduction of the induction coil into the circuits of the two local batteries. The method by which this is accomplished is clearly shown in Fig. 29. As far as the local battery is concerned it will be seen that its circuit is confined strictly to its own transmitter. Thus, take the connections at the station A . The current flows from the battery B to the transmitter and thence through the in- duction coil D and back to the battery. At the FIG. 29. TELEPHONE CIRCUIT WITH IN- DUCTION COILS station C there is a similar connection for the transmitter. There is no direct connection of the primary current with the receiver either at its own or the opposite end of the telephone cir- cuit. This connection is made by means of the induced current. Starting from the induction coil at D the cur- rent goes out over the line wire to the induction coil of the station C, thence to the receiver of ioo Blectrfcfts that station, back to the receiver of station A and finally completes the circuit by entering the in- duction coil D. This is the simple arrangement in accordance with which the speaking telephone is constructed and worked. There are some complications and delicacies of adjustment that might make it diffi- cult for the amateur to meet were he to attempt to make one for his own use, but there is nothing intricate in the erection and maintenance of the same when the operating parts have once been obtained. The instrument as thus described is by no means a complete and perfect telephone, for even ordinary use. In addition to the apparatus that is merely capable of transmitting spoken words from one point to another, there must be some means of attracting the attention of the parties located at one instrument when those at the other wish to speak to them. The ordinary method of doing this is by the use of a call bell. This may be independent of the telephone but using the same line wire and may take the form of the ordinary bell described in a preceding chapter. Such an arrangement is, however, seldom used, but in its stead the mag- neto switch bell or a battery bell is used. Ebe Gelepbone 101 In the former a small dynamo is placed within the telephone case, and is t/u-rh^d by a .handle upon the outside. The principles underlying the construction of the dynamo* wilj be f.uHy a^piaiiied in the chapter on Dynamos and Motors. Suffice it, for the present, to say that the cur- rent generated by this small dynamo is led out over the line wire to the further end where it is made to ring the call bell. The introduction of this magneto bell adds a little more to the com- plication in that it is desirable that the trans- mitter and receiver should be out of the circuit when the instrument is not in use, and that the bell should be in circuit. This is accomplished by the weight of the receiver pulling down the lever upon which it is carried, when not in use and cutting out the transmitter and receiver and putting the bell in circuit. The removal of the receiver from the hook allows a spring to lift the lever, a movement which cuts out the bell and puts the transmitter and receiver into the circuit. The battery switch bell is in itself constructed like the vibrating bell already described. The ringing is accomplished by the pressing of a push button on the side of the case while the re- ceiver is still hanging upon its hook at the side. On removal of the receiver a spring lifts the 102 Blectrfcftg lever and, as in the previous instance, throws the bell out -of and the -receiver and transmitter into circuit. These are tb.3 principles irpon which the whole telephonic circuit are worked and, like all other electrical instruments, they are exceedingly simple in theory. Owing, however, to the contracted limits of a telephone case into which it is desired to stow a considerable mass of wiring and apparatus, the whole scheme will appear upon first examination, to be a complicated and chaotic tangle. But this is far from being the case, and the recommenda- tion of dissection is made to the student of the telephone, just as it is made to the student of human anatomy. It is quite necessary that a word of caution should be added, in the closing of this chapter, regarding the stringing of telephone wires. In the ordinary electrical circuit where some visible work is to be done like the ringing of a bell or the moving of an armature or a telegraph instru- ment the current must be of considerable in- tensity and variations in that intensity are un- noticed, provided only that it is, in itself, strong enough to do the work desired. In the telephone circuit, on the other hand, the current is very Gbe Gelepbone 103 feeble and is dependent for its efficiency upon these same variations that are of no moment in other classes of work. We have seen how a current can be induced by placing one wire near another that is already carrying a current from a primary battery. It follows, then, that the same law must hold good at all points of the line, and the proximity of telegraph or electric lighting wires to a telephone wire may set up induced currents in the latter, that may have such an overpowering effect as not only to prevent the transmission of speech from one end of the line to the other, but to cause the receivers to ring with noises emanating from remote sources. Indeed it was these in- duced currents that, in the early days of tele- phony, caused the most serious trouble to the companies and their patrons. The telephone wire seems to be particularly sensitive to the influences of induction, and dis- tances of several feet, that would ordinarily be considered quite sufficient to protect a wire are totally inadequate in telephone work. It may be laid down as a fixed basis of opera- tion that telephone wires should not be placed parallel to those carrying stronger currents. If approximate parallelism is not to be avoided, the 104 Electricity outgoing and return wires should zigzag on their poles so that first one and then the other shall be the nearer to the wire with the stronger current. This minimizes the effects of the induction by ex- citing currents in opposite directions in the same circuit ; currents which thus serve to neutralize and counteract each other. Where telegraph or electric lighting wires are to be crossed by a telephone circuit, it should al- ways be done at right angles. Such a crossing obviates the trouble of induction entirely. As for the return wire in a telephone circuit the rule given for telegraph wires can be used and for the same reasons : where the distances are short and especially where they are limited to the confines of a single building, use a wire for a return circuit. This applies also to the confines of a factory. For greater distances the earth may be used for the return. The most satisfactory wire for private line work will be found to be No. 16, made of hard drawn copper or phosphor bronze. It should be well insulated and drawn taut. For inside work it should be covered, but may be bare out-of- doors. After the instruments have been set up they should be carefully tested to see that the ad- Gbe Gelepbone 105 justment is all right. The first thing to do is to take down a receiver and, holding it to the ear, breathe into the transmitter. A distinct sound should be heard. If this can be done, an as- sistant can be sent to the other end to ring up and, if a conversation can be carried on, the in- struments are all right. In case the second instrument fails it should be examined and adjusted until the breathing test gives an audible sound. The location of faults and failures of the tele- phone is sometimes a tedious piece of work, and can only be touched upon here. But trouble may occur in the springs by which the pressure be- tween the platinum point and the carbon is regu- lated. In the receiver, it may arise from the accumulation of dust that dampens the action of the diaphragm. It is only by a careful exami- nation of the whole apparatus that the defects can always be placed, and the rapid location of faults cannot be done except by an experienced person. CHAPTEK YII DYNAMOS AND MOTOKS DURING the last thirty years of the nineteenth century the practical application of electricity to the uses of man advanced by leaps and bounds ; and it is safe to say that so great a proportion of this advancement, as to leave but an insignificant remainder, is due to the development of the dynamo and the discovery of its convertibility into a motor. The dynamo has rendered it pos- sible to produce currents of an intensity pre- viously undreamed of and at an expense so far be- low that of a similar generation by batteries as to put the latter entirely out of consideration as a competitor. It is the dynamo that is now de- pended upon for the generation of all currents aside from the light and isolated instances that we have been heretofore considering. The dynamo has converted the generation of the electric current from a matter of chemical combinations to the mere mechanics of motion. While the practical working of the dynamo has 100 Bgnamos ant) /factors 107 developed many difficulties and troubles which it has taken some time and considerable ingenuity to overcome, the fundamental principles of its operation are exceedingly simple. It has already been shown that if a magnet be made to approach toward or recede from a coiled wire, or to pass through the opening of its coils, an electric current will be generated and made to pass through the wire. And, further, that the strength of this current will depend upon the power of the magnet and the form and number of the coils. Hence it must be apparent that if a coil of wire be made to approach and recede from a magnet or, in other words, to move to and fro in a magnetic field, the result will be the same as though the coil were to be held station- ary and the magnet moved. As revolution about a shaft in a magnetic field is the easiest method of accomplishing this result, this is the way in which the work has been done. The dynamo, then, is so constructed that coils of wires are revolved in front of the faces of pow- erful magnets. The effect of this work done in the magnetic field is to generate the currents which are then led off and made to perform use- ful work. In order to obtain the maximum results with 108 jeiectricits machinery of the most compact form, several coils of wire are moved in unison between the faces of two magnets that are set opposite to each other. The result of this is that there are always two coils, (those nearest the faces of the magnets) in which the maximum currents are be- ing generated. If now we conceive of a coil of wire moving between two magnets whose north and south poles are presented to each other, it will be ap- parent that it will be subjected to different in- fluences as it passes next to the two poles respect- ively. This difference of influence will produce different results, which are simply that the cur- rent generated in the coil will flow in one direc- tion in front of one pole and in the other direc- tion in front of the other pole. If this is so, there must be some point where the current changes its direction of flow, and this must occur twice in each revolution of the coil. It has also been shown that the intensity of the current depends upon the intensity of the magnetic field, and as this is most intense directly in front of the centre of the pole, it naturally follows that the current in the coil gradually in- creases in intensity from one neutral point to the point of maximum intensity and then as grad- 2>Enamos anfc dfcotors 109 ually dies away to the other neutral point, where reversal takes place to repeat the same phenom- enon back to the original neutral point. Having generated the current it remains to lead it off and make it available, and this is purely a problem of mechanics. The coils are wound about a soft iron core as shown in Fig. 30. If there are two coils on this core there will be two breaks in the current at each revolution. If, however, four segments or coils are used the current will be continuous in the sense that there is no actual break but there will be a variation in the intensity dependent upon the point occupied by the coils in the rev- olution. This variation is lessened by increasing the number of coils, still more, thus holding the current at a constant degree of intensity. As it is impossible to graphically represent the wiring of a large number of segments or coils as they are put upon a single armature, attention is particularly directed to the two-coil arrangement shown in Fig. 30. The current generated in the top coil, for ex- ample, flows in the direction indicated by the arrows, and out at the block A of the commutator. This block is connected to the block B by the brushes and the line wire so that the cur- 110 Electricity rent is entering from B and flowing into the coils. The commutator is formed of a large number of copper segments placed radially to the shaft and in- sulated from it and from each other. They are, in fact, the terminals of the armature coils. They are connected to each other and the circuit thus closed through the in- termediary of the brushes. These brushes consist of blocks of hard carbon or copper that can be adjusted to come into contact with the commutator at the proper point and, while insulated from the body of the machine, are electrically connected to the line wires to which they deliver the cur- rent generated in the armature. This current is also led, either in whole or in part through the field magnets, as those magnets between which the armature is revolved is called, and which therefore serve for their own excita- tion. It might properly be asked, if the genera- FIG. 30. DIAGRAM OF ARMATURE WIND- INGS FOR DYNAMOS JDgnamos anfc Motors in tion of the current is due to the presence of a magnet outside the armature, how it happens, if this magnet depends upon the current for its own existence, that the current can be started in the first place. The reason lies in the fact that there are traces of magnetism to be found in all pieces of iron, and especially those that have once been magnetized, known as residual magnetism, and it is this faint trace that serves to generate the first feeble currents that make themselves manifest when the armature is set in revolution. These at once serve to increase the magnetic properties of the field magnets and by the time the machine is running at its normal speed the full current for which it was wound is being generated. In order to understand the construction and operation of the dynamo, it will be well to pass in brief review the materials that are used and the methods that are followed in its construction. The armature shaft should be of steel and of ample strength to withstand the torsional stresses that are put upon it. And it must be remem- bered that this armature shaft has real work to do and real resistances to overcome. The coils of the armature exert a push contrary to their motion, which must be overcome, and all of the work which the electric current generated by the 112 ^Electricity dynamo may afterwards be called upon to per- form, such work as the driving of machinery or the moving of street cars, must be done and done with a loss of about 35 per cent, by the ar- mature shaft. As in all other electrical appliances with which we have had to deal, copper wire is used for the winding of the armature. This wire is invariably insulated with some covering that is not likely to become injured by heat or friction. A good cotton-covered wire of about 16 guage is a suitable one for small dynamos. In the laying of this wire about the cores the utmost care must be taken that it is immovably packed and held in position. There is nothing more disastrous to the working of the armature than loose wires. We have already seen how the coils oppose a re- sistance to the motion of revolution that is im- parted to them, and this opposition characterizes the action of each individual wire, with the re- sult that it tends to crowd back and rub upon its fellow. Then, when rubbing does take place, the insulation is soon worn away, the wires of the coil come into contact with each other, short circuiting and heating take place and in a flash the armature is frequently ruined. The core of the armature should invariably be Dynamos anfc /footers 113 made of the softest and purest iron that is ob- tainable. Cast iron will not do at all and forged wrought iron will not give satisfactory results. The best method of forming the core is to build it up of thin plates cut out of refined sheet iron. The reason for this lies partly in the greater purity of the metal obtainable and partly from the fact that the several parts can be insulated from each other. Wires may also be successfully used for the building up of the armature core, but the mechanical difficulties of handling, join- ing and insulating them makes the flat plate pref- erable. The solid iron cores are objectionable princi- pally upon the ground of their tendency to heat, and the facility with which they permit of the formation of electrical eddies, known as Fou- cault currents within their confines. The commutator to which the ends of the coils are attached is formed of a number of copper segments set radially about the shaft and insu- lated from it and from each other. They are equal in number to the coils in the armature core. The brushes have taken almost every conceiv- able form and still show wide variations, de- pendent upon the ideas of the manufacturer or 114 BlectrtcftB designer of the machine. They may be a bundle of copper wires, soldered together at one end, or thin plates of the same metal also fastened to- gether at one end, or a plate split into several tongues by slots cut into the end or pieces of hard carbon with an electro-plated covering at the end and extending well down to the point of contact with the commutator, where bj the re- sistance of the mass to the flow of the electric current is greatly diminished. The field magnets are usually of cast iron though sometimes they are forged. They must be wound with a well-insulated wire which may be somewhat larger than that used on the ar- mature. In the winding, the coils should be carefully packed but there is not the same tend- ency to move to be guarded against as in the armature. As a matter of detail it is well to put more wire about the central portion than at the ends, as contributive to a greater uniformity of current. The principle of action of the dynamo has been seen to be that of the generation of an elec- tric current by the movement of a coil of wire through a magnetic field, a principle that was discovered by Faraday in 1831. The converse of this is also true that if an Dynamos an& dBotors us electric current be passed through a coil standing in a magnetic field there will be a tendency to move. This movement will take place, however, in a direction opposite to that in which it would be necessary to move the coil in order to gener- ate a current similar to the one referred to. This converse action is the reason for what is known as the reversibility of the dynamo. Hence if, instead of revolving the armature by some outside power, and thus generating a cur- rent, that same current be sent into the armature, through the brushes and commutator, it will re- volve in the opposite direction from that in which it would itself have to be moved when acting as a dynamo or generator. The dynamo can, then, be used as a motor or the motor as a dynamo without any change whatever in construction. As a matter of fact, however, slight changes are made in the details of construction of the two, in order that each may be best adapted to the purposes which it is called upon to serve. The principle, neverthe- less, remains unchanged and is merely an ex- ample of reciprocal action. Any one who expects to operate a motor or dynamo should have this elementary knowledge of their construction and mode of action in order 116 Blectrfcfts that they may be handled intelligently. This is necessary because, like all other machinery, the dynamo and motor have their ills and the person who has charge of them should so thoroughly understand their construction that it will be pos- sible to analyse the trouble and either apply a remedy or make the repairs without calling in outside assistance. As the dynamo and motor are so nearly iden- tical, they will be considered collectively here- after under the general title of " machine." In the selection of an electric machine, the same advice may be given as in the case of the battery. Be sure and secure one that has an ample margin of excess above the calculated re- quirements of the work in hand. It is a peculiar property of the machine that, whether working as a generator or a motor, it automatically ad- justs itself to the amount of work that it has to do. Thus the dynamo will generate no more current than is being drawn off from the line, and it will generate as much as the demand re- quires, even to the point of overheating and burning out. So, too, the motor will take in only the amount of current required for its work, but when the latter is increased too far beyond its rated capacity, it, too, will struggle 2>namo6 anb Motors 117 to meet the demand, even to the point of a col- lapse. For these reasons it is well to have an excess of power in reserve, that overloading may be avoided. As a matter of fact it is probable that in nine cases out of ten, a machine will run more economically when its output is twenty per cent, less than its rated capacity than when run up to the limits of that capacity. Another point in the selection of the machine should be borne in mind and that is that there is no economy in the purchase of cheap, light machines. The purity of the metal required in their construction and the care that must be taken in the workmanship makes them more ex- pensive to manufacture than other classes of ma- chinery of the same weight. Hence a low price usually means the neglect of some essentials. Weight, besides being of value from an elec- trical standpoint, is also an advantage in that it serves to steady the running ; and this is a most important factor in the operation of any elec- trical machine. After the machine has been selected it should be carefully located and set. The principal point in this is to see that the foundation or base upon which it is placed, is solid and unyielding. If 118 BiectrfcttB the machine is a small one, there will be no need to build a special foundation. But, even though it be merely a desk fan, it should be put where it will be steady and not subjected to jars. Large machines should be placed upon special masonry foundations. The direction of rotation of a motor depends upon the direction of the flow of current through it. This must be evident from the principles of its action as already laid down. A current flow- ing in one direction through its coils will tend to move them in one direction, and in another if it is reversed. Ordinarily, electric machines are intended to run right-handed, that is, from left over to right, or in the direction of the movement of the hands of a watch, when the observer is standing at the pulley end of the armature shaft. They can, however, be made to run in the opposite direc- tion by merely reversing the position of the brushes. When this is done on an ordinary two-pole machine, no other connection need be changed. This merely changes the direction of rotation and the position of the brushes. It must not be thought that changing the con- nection of the wires will effect the same result. This, to be sure, changes the direction of the an& /footers 119 current in the coils, but it does the same thing for the field magnets thus changing their polarity, or converting what was the north pole to the south pole and vice versa, and thus keeping the direction of rotation the same. The only way in which this can be done is to change the direc- tion of the flow of the current in the field or the coils alone. Before starting any electric machine it should be thoroughly inspected to make sure that it is in perfect working order. This means that, first of all, it should be clean. All dust and grit and especially all metallic particles should be wiped off, lest they cause a short circuiting, and above all should this be done in connection with the commutator and brushes. The actual starting should be done slowly and with a watchfulness that will make it possible to stop at once, if anything goes wrong. The shaft should be examined to see that it moves freely in its bearings, and the lubricators be adjusted to feed the oil properly. A word of caution may be interjected here to those who are called upon to handle electric cur- rents. Do not touch a conductor with the bare hands. Do not attempt to manipulate conductor wires with ordinary tools. Always wear rubber 120 Electricity gloves, and rubber shoes are also a wise extra precaution. Always use tools that have insul- ating handles when at work about electric ma- chines or wires where the voltage is high. It is well, also, to work with one hand only, so that in case of accidental contact the current will not pass from one side to the other of the body. After a machine has been at work for some time it frequently happens that it causes a good deal of trouble by sparking at the brushes. This sparking may take the form of a vivid flash of light that hovers constantly about the point of contact as a bluish flame or it may be inter- mittent. There are several causes for this, one of the principal being failure of contact between the brush and the commutator. This may be due to an unevenness in the surface of the com. mutator as the result of wear ; or the brush itself may be so hard that it will not work down to a good surface ; or the machine may be vibrating to such an extent that the jar is communicated to the brushes. Sparking may also result from the brushes being out of position, a broken cir- cuit in the armature, weak field magnetism or a high resistance in the brush. There is then an apparently wide field for in- vestigation when, sparking occurs at the brushes Bgnamos and /footers 121 though each of the mechanical difficulties show at once whether or not they are the causes of the trouble. In a well-designed and well-built ma- chine that has been well cared for and not over- loaded, the chances are that, in ninety-nine cases out of a hundred, the cause will be found in some trouble with the brushes or unevenness in the worn surface of the commutator. Owing to the character of the insulation used, it is very desirable that the armature and field magnets should run cool, and they must be care- fully watched to see that this condition is main- tained. The heating of the armatures may result from moisture that has soaked in among the coils, from an excess current passing through it or from short circuiting. The Foucault currents due to a solid ring construction will also produce this result, and it sometimes happens that, in winding an armature, one or more coils are con- nected in the wrong direction. When either of these constructional difficulties is the cause of the heating, there is no remedy other than in a rebuilding of the armature. Heating of the field magnets may also be due to moisture in the coils, excess of current or Foucault currents. The first can be cured by drying, in the second it may be due to a short circuit in one coil, thus 122 Electricity sending an excess into the other, and in the last the remedy again lies only in reconstruction. These are merely a few of the more prominent troubles that are apt to arise in the care of elec- trical machinery. But, like all apparatus of its kind there are always unexpected developments that must be met with a knowledge of the prin- ciples in accordance with which the machine is constructed. And, while this is simple in itself, there are so many outside variables that come in to influence its action that . the result is one of some complication, though by no means impos- sible of solution by any one who will take the pains to examine into the several phenomena as they manifest themselves in the course of ex- perience. It is due to the dynamo and its reversibility as a motor that the electrical progress of the last quarter o.f a century is due and the former has stepped in to supply electric currents on a scale that would be utterly impracticable were reliance to be placed upon batteries. It has enabled the telegraph companies to meet the demands that have been made upon them for an increase of service, while the applications for the develop ment of light, heat and power may be numbered by the thousands. CHAPTEE VIII ELECTEIC LIGHTING IT has been shown in a previous chapter that all substances offer a certain definite amount of resistance to the passage of the electric current. This resistance is least in silver, a trifle more in copper, still more in iron and the increase con- tinues on through other substances, being very great in glass and air. In overcoming these re- sistances heat is generated and this heat is in pro- portion to the resistance and the intensity of the current. With the good conductors such as copper and iron the temperature is rarely raised to such a degree that the metal becomes red hot except in the case of currents of great in- tensity. This generation of heat is shown in the results of a stroke of lightning, where buildings may be set on fire on account of the resistance of the ma- terial to the passage of the current. This principle is made use of in all systems of electric lighting whether it be arc or incandes- 123 124 cent. The practical method by which the re- sults are obtained, is to interpose some substance of such high resistance, that it is heated by the passage of the current to an incandescent condi- tion. The development of heat invariably pre- cedes the appearance of light and the time re- quired is also a matter of material and strength of current. The material that is apparently best adapted for use in the electric lamp seems to be some form of carbon. In what is known as the arc light there is an actual consumption of the car- bon ; whereas, in the incandescent system, there is theoretically no such consumption. The fact that an intensely bright light could be produced by the passage of an electric current through two carbon points was discovered by Sir Humphrey Davy in 1813, who used a battery of 2,000 voltaic cells for the generation of his current, and two sticks of common wood char- coal for the electrodes. The carbon used for the present arc light is a manufactured article that is very hard. The original carbons used by Davy were soft and were rapidly wasted away in service. It there- fore became necessary to secure something that would retain its shape and burn slowly. This has JElectrfc SLfsbtfns 125 been found in the Carre carbons which may be made as follows : " Fifteen parts of pure coke finely pulverized and five parts of calcined lamp-black, are mixed with seven to eight parts of a syrup made of cane sugar and gum arabic, in the proportion of thirty parts of sugar to ten parts of gum. The mixture is then pulverized, made into paste with water, forced under heavy pressure into a die form required for the carbons, and baked re- peatedly at a very high temperature. After each baking the carbons are immersed in a con- centrated syrup of burnt sugar, maintained at a boiling temperature, so as to fill the pores with the sugar, the process being facilitated by intervals of cooling ; and the superfluous syrup being washed from their surfaces with boiling water previous to each baking. When the required density has been obtained, the carbons are slowly dried for about fifteen hours at a temperature of about 340 Fahr., and they are then ready for use." The carbons are then given a coating of copper by electro-plating so as to reduce the resistance over a greater portion of the stick from that of carbon to copper. When so made they are very strong and are used in lengths of from 18 inches to 20 inches. 126 Great as may be the resistance of the carbon^ that of the air is still greater and it is necessary, in order to produce an arc light that the two pieces should first be in contact and then, after the flow of the current is established, be drawn apart. The current thus started while the car- bons are in contact leaps across the air space in- terposed when they are drawn apart and the intensity of the heat thus generated maintains the light. For convenience the carbons are usually set in 4 a vertical position with the current entering at the upper one, which thus becomes the positive electrode of the lamp. As this upper carbon burns away it assumes the form of a truncated cone or crater, while the lower one becomes pointed. The space between is filled with a mixture of carbon vapor and air, which, at the high temperature at which it is maintained, has a much lower resistance than the air at ordinary temperatures. Both points are maintained at a white heat and it is the radiation from these in- candescent tips that produces the light. Of the two, the condition of the upper one is the most intense and is really the source of about sixty- five per cent, of all the light radiated by the lamp. Electric Xfgbtfng 127 Of course it is necessary that the bringing of the carbons into contact in an extinguished lamp and their separation, immediately the flow of current has been started, should be done automat- ically. There have been a great variety of lamps brought out for this purpose in which ad- vantage is taken of the variation in the resistance offered by car- bons in contact / " X. ^ / n / and apart. Some >\ T^>3mm~^ " / of these lamps are of compli- cated construc- tion and involve the use of more or less clock- work. Among the simplest is the Brush lamp that will serve to show the method of operation employed. This lamp depends for its working upon the action of a solenoid, or a soft iron core free to move in a coil of wire through which an electric current is passing. The construction of the Brush lamp is shown in Fig. 31. The carbons are represented by A-j- and A respectively. The terminals of the line FIG. 31. DIAGEAM OF BRUSH ABC LAMP 128 Blectticfts circuit are at B and C. The lower carbon is held in a stationary frame that is in direct electrical contact with the terminal C. The upper carbon is held in a washer D that is clutched by an ex- tension from the base of the solenoid E. The main wire leading oif from the terminal B is divided into three parts. One part F leads down through the resistance coil E- to the armature G of the magnet H, whose uses will be explained later. The other two branches I and K pass through the coils L and M of the solenoids and then uniting are led to a contact with the upper carbon at N. In addition to this a main wire is led down from the terminal C to the coil H and ends in the contact O. Another finer wire P is led between the ter- minals B to C, around the coils H, L and M, but in an opposite direction to these coils. This wire is what is known as a shunt circuit and, owing to its greater resistance, carries only about one per cent, of the total current, but by giving it a greater number of coils about H, L and M it serves to materially modify and counteract the magnet- izing properties of those coils. When the lamp is to be lighted a current is allowed to pass from the terminal B to C. In doing so it flows through the coils L and M and Electric Xisbting 129 the two carbons. The resistance of the latter being comparatively little the solenoid cores rise through the coils L and M and separate the car- bons producing the light. As the distance of this separation increases so does the resistance, thus checking the flow of the current and correspond- ingly weakening the strength of the solenoid. The latter then drops back until it reaches the point where the weight and strength of the solenoid are balanced, and the lamp continues to work in this its normal position. The wire F leading to the resistance coil K is to enable the lamp to automatically close the circuit between B and C in case of accident and thus prevent other lamps, that are in circuit in series with it, from becoming extinguished. When an accident resulting in the permanent extinguishment of the lamp ocpurs this circuit so magnetizes the core of H that the armature G is attracted and the contact points O are brought together, thus permitting a direct flow of the current from B to C through the resistance coil li which now takes the place of the lamp in inter- posing the proper resistance into the circuit. The arc lamp properly constructed is capable c? emitting an intense light ranging from an or- dinary lamp of 1,200 candle power to the most 130 Electricity powerful search lights of 50,000 candle power or more. The current of course varies with the in- tensity of the light and is approximately about one two-hundredths of the same. Thus for a 1,200 candle power light about 6.8 amperes of current will be required ; for 2,000 candle power about 10 amperes and so on, decreasing slightly in proportion to the increase of light. At present the current used for electric lighting is generated by the dynamo, and indeed it was the discovery and development of the latter that has rendered the method possible. "While it is quite feasible to generate a current with batteries alone, that are capable of main- taining an arc light, their bulkiness, first cost and expense of maintenance place them quite outside the pale of any commercial con- siderations. As the arc lamp continues in use, the carbons gradually waste away and must be renewed after a certain length of time. In fact they are consumed at an approximate rate of about \y 2 inches per hour. In the incandescent lamp we have, on the other hand, an example of a resistance coil pure and simple. There is, to be sure, a slow wasting away and gradual deterioration of the carbon but Electric ILfgbttns isi no consumption that is comparable to that of the arc lamp. The incandescent system of lighting involves the placing of a section of high resistance in the circuit. The current, in passing through this section heats it and raises it to such a^ condition of incandescence that it emits light. In order that this resisting section may be made small and light and that it may not be, at the same time, burned by contact with the oxygen of the air, when in this glowing condition, it is enclosed in an air-tight bulb from which the air has been ex- hausted so that the work is done in a partial vacuum away from the destructive influences of the oxygen. The filaments, as these resisting sections pro- ducing the light are called, are usually made of fine threads of carbon. They are exceedingly delicate and are instantly dissipated if a crack or leak in the glass bulb admits ever so small a quantity of air. The development of the incandescent light has required a great deal of experimenting in order to secure the best possible material for use in the making of these filaments ; and the several manu- facturers have each a material that is used for the particular lamp made. Edison uses a bain- 132 Blcctcicits boo fibre taken from the interior of the plant ; the Lane-Fox carbons are made from a grass fibre known as bass broom ; the Cruto carbons are made by depositing the carbon upon a fine platinum wire ; the Weston carbons are made of cotton as are also the Swan. The filament is almost invariably made in the form of a horseshoe, and great care must be ex- ercised in their manufacture. Its resistance de- pends, to a great extent, upon its length and diameter. An ordinary filament would be about 5 inches long and .005 inch in diameter, and this would be suitable for a lamp of sixteen candle power. The wastage of the filament is due to the actual burning away of the carbon caused by the presence of a small amount of oxygen that re- mains within the glass on account of the impos- sibility of producing a perfect vacuum. There is also a certain amount of wastage as the result of incandescence in which infinitesimal portions of the carbon are given off as vapor to settle again on the interior of the glass, whither they are at- tracted by the difference in what is termed the potential. This is the cause of the darkening that takes place in incandescent light glasses after they have been in use for a time. It may be explained here that the term " dif- Electric Hfgbttng 133 ference of potential" is used to express technic- ally the reason for the flow of the electric cur- rent. At the positive pole of the battery or dynamo, it is supposed that there is a higher pressure or potential than at the negative. This difference causes a flow of the current from one pole to the other. It is analogous to the flow of water through a pipe which takes place from the point of greatest pressure to the least. The voltage used in incandescent lighting covers a wide range of from 50 to 120 volts, with from 90 to 100 as an approximation to average practice. "With this voltage the durability of a lamp or the filament will be from 600 to 1,000 hours of service. The glass or bulb is so fitted with the contact points that when it is screwed into its socket it automatically makes its own connections and places the filament in the circuit. The methods to be employed in the placing of electric lights and the wiring for the same are matters of interest to all users. All wiring for residences, offices or factories should be done on one of the two systems known as the multiple arc and three-wire systems. The first is represented in Fig. 32. Here the current generated by the dynamo at A flows out at the positive pole and over the wire B. This 134 jeiectrtcfts wire is connected to the return wire C, leading to the negative pole of the dynamo, by a number of special wires in each of which there is placed an incandescent 0111111111111 lamp. Each of mmHHH these Umpa + e , . -j FIG. 32. MULTIPLE ARC SYSTEM OF IN- CANDESCENT LIGHTING pendently of all of the others and may burn out or become destroyed without affecting the action of the others in any way. The two essential conditions for the use of this system are that the dynamo should maintain a constant voltage in the wires, regardless of the number of lamps in use ; and that only lamps intended for the same voltage shall be used. The working of this system is explained as fol- lows : The current generated by the dynamo flows out upon the wire and a certain portion of it cuts across to the return wire through each of the lamp circuits, the total output of the dynamo corresponding to the number of lamps in service. In order to lessen the work of the dynamo and for other reasons it is sometimes desirable to cut out certain lines of wire, and for this purpose switches are used. In electrical parlance a switch may be defined as a means for opening or closing Electric 3U0btfng 135 a circuit. They are invariably located close to the dynamo in the power house so that the cur- rent can be cut off from or turned into certain lines. It is always well to have them arranged to open and close quickly and they must possess ample capacity to carry the full current of the line. A satisfactory form is the knife switch in which a blade of copper is made to enter between two others thus closing the con- nection ; and if the moving part is made so as to be started by FJG> 33< _ THEEE . WIEE SYSTEM OF IN- hand and be CANDESCENT LIGHTING then driven in by a spring it will be better on account of the rapidity of its movement. Similar switches should also be placed in the wires as they enter buildings and at all points beyond which the in- stallation may be considered as separate. This makes it possible to examine and repair such parts of the installation, without interfering in any way with the working of other parts. The three-wire system is shown in Fig. 33. The advantage of this method is one that affects the producer rather than the consumer, in that 136 Electricity its advantage lies in the reduced quantity of wire required for the mains. The dynamos are connected in series as shown, and the lamps are placed in a circuit interposed between the positive and negative wires A and B, and a neutral wire C. When an equal number of the lamps in the two lines D and E are lighted the current flows out at A, cuts across to the return wire B through the lamps and so back to the dynamos. If, however, an unequal number are in use in the two lines, the third wire, which was neutral before, now comes into action and acts as a positive or negative wire according as the greater number of lamps are burning in the line E or D. This method makes it possible to use three-eighths the amount of copper in the mains that the two- wire or multiple arc system would require for the same number of lamps. Where the wires for the electric lighting of a building are to be run after the building has been erected the most common and cheapest method of doing the work is to use cleats. These cleats consist merely of short strips of wood with grooves cut across one face of a proper size to receive a wire and hold it firmly when the cleat is nailed or screwed against a ceiling or partition. The same precautions as to the tightening of the Electric ftigbting 137 wires that are to be observed in other classes of wiring must be followed in this. The use of the cleat leaves all of the wires ex- posed to view. If it is desired to have them con- cealed it will be necessary to cut holes in the plaster at the point where it is desired to place the lamp and run the wires between the sides of the partitions and between the floors and ceilings to the source of supply. To do this successfully will require some time and patience. Through the hole in the wall, which should be clear of the studding, drop a length of No. 19 jack chain to which a strong string is attached. Locate its position on the ceiling by jouncing it with the string and then bore a hole through an adjacent base board and fish for it with a piece of wire having a hook on the end. Move it along from point to point in this way and draw after it the wires for the lamp. It need hardly be said that the wire used for all electric lighting purposes must be covered with some good insulation. Some one of the compositions of rubber is the material that is usually used for this purpose. The greatest earn must be exercised, in the running of the wires that the insulation is not injured in any way. This is particularly true of concealed work. If 138 Blectricfts the wires are placed after the completion of the building, they must be cautiously handled lest the insulation be broken or torn from the wire while it is being drawn into place. If the work is done on an uncompleted building, eternal vigilance alone will serve to guard it against the carelessness or wilful maliciousness of the work- men engaged in the construction. The cotton- wrapped wire that can be used for bell work should not be employed for electric lighting owing to the danger of fire. In additition to the insulation covering the wire, other safety devices must be introduced into the system. One of these is the use of the safety plug or fuse. There is always present the possibility of an abnormal increase in the voltage on an electric lighting circuit, which might heat the wires to a temperature sufficient to set fire to the insulation or other materials with which they are in con- tact. The fuse may be attached to the wires by binding screws, so as to be easily replaced if melted, and are so constructed that they will melt and thus break the circuit, before the wires will become sufficiently hot to do any damage, and this should be limited to 150 Fahr. Again, wherever a current enters a building Electric Xfgbtfns 139 there should be a switch where the connection can be broken and the wires thus be made dead so that they can be handled with impunity for repairs. Wherever wires are to be joined the splice should be made in accordance with the direc- tions given in connection with Fig. 4 on page 27. After the splice has been made it should be carefully wrapped and thoroughly protected by means of adhesive insulating tape, wound tightly about it. This should be carried out to a suffi- cient thickness to form a thorough insulation, and for that purpose should be somewhat thicker than the regular insulation about the wire. The joints should also be soldered before winding. When the wires pass through a wall, partition or joist an extra insulation should be used. This usually takes the form of a hard rubber or com- position tubing which may be procured at any supply store. The size of the wire used must also receive its due amount of attention. Copper is, of course, the only material to b.e considered. The larger the wire the greater the number of lamps that it will carry. Thus a No. 18 wire will carry 7 lamps of 55 volts and 14 of 110 volts. With a No. 14 wire, we find that 15 of the 55-volt and 140 Electricity 30 of the 110-volt lamps can be carried. With a Ko. 8 wire, these figures are increased to 40 and 80 lamps respectively. The determination of the size of wire suited for use in an installation is a matter that can be readily calculated. The resistance of a wire is dependent upon its size, and this is usually ex- pressed in terms of " circular mils." A circular mil may be defined as the sectional area of a wire w T hose diameter is one-thousandth of an inch. As the sectional areas of w r ires vary as the squares of their diameters, it follows from this that a wire % inch in diameter will contain 62,500 circular mils. The problem of determining the size of wire to be used lies in so adjusting its resistance plus that of the lamps, that the voltage of the dynamo will overcome this resistance. It is a problem that can be attacked from many sides. In the first place the resistance of the copper wire of the conductor may be taken to be its length in feet multiplied by 10.79 and divided by its sectional area in circular mils. Thus a mile (5,280 ft.) of J^ inch copper wire would offer a resistance of Electric %fgbtfns 141 A transposition of the formula enables us to get the length, when size of wire and resistance are given, or the size of wire for a given re- sistance and length. The determination of the size of the wire suit- able for any circuit depends upon the resistances to be overcome in that circuit. In calculating these resistances it must be borne in mind that, where the lamps are in multiple as in Fig. 32, the total resistance is lessened with an increase in the number of lamps, due to the increased facilities offered to the passage of the current. Suppose now we have 25 lamps, each with a resistance of 150 ohms. The total resistance is, therefore, 150 = 6 ohms. <*o Further, if it is decided that a drop of 10 per cent, in potential can be allowed in a wire 200 feet long, we will have 90 per cent, of the total current available for overcoming lamp resistance and the other 10 for that of the wire. The total resistance of lamps and conductors is, therefore, 6 .9 = 6.66 ohms, and T V of this, or 0.66 ohm, is attributable to the conductor alone. The prob- lem has now resolved itself into the determina- 142 jeiectricitB tion of the size of wire that, in a length of 209 feet, will give a resistance of 0.66 ohm. Taking our first formula and transposing we will have 200 X 10.79 ^ = 3,268 circular mils. Extracting the square root of this quotient we have 1/3268 = 57, or the diameter of the wire sought is .057 inch, corresponding to No. 15 of the American wire gauge. It will be seen from this that the resistance to be overcome is of the first moment in settling upon the size of wire to be used, and with that in hand the solution of the problem is rapid and easy. The wiring for electric lighting that has thus far been described relates to the incandescent system only. It differs essentially from that used in arc lighting in that, in the latter, the lamps are usually connected in series. So while in the incandescent lamp only enough current passes through it for its own uses, with the arc . lamp the whole current sent out to the circuit passes through each and every lamp in that circuit. Blectrfc Xigbtfns 143 The wiring and connections are made as when a number of cells are coupled in series as in Fig. 13. That is to say a wire is led from the nega- tive terminal of one lamp to the positive of the next and so on through the series back to the negative terminal of the dynamo. The calculations as to the sizes of wires to be used are made in exactly the same way and the same or even greater precautions must be taken in the matter of insulation. Wiring for arc cir- cuits must be heavier and more substantial than in incandescent work on account of the greater voltage to be protected, but in other respects the principles of the insulation remain the same. It will thus be seen that the wiring and main- tenance of an electric lighting system is a simple matter like other things electrical, but they do require thoughtful care and attention, else the results obtained may not only be poor but dis- astrous. CHAPTER IX ' ELECTRO-PLATING IN the chapter treating on the construction and operation of batteries it was shown that the electric current was generated by the chemical decomposition of some of the materials that enter into the battery. It has also been found that the decomposition of the sulphate of copper, that is placed in the porous jar, is followed by the de- position of an equivalent amount of copper upon the electrode. This electrode, therefore, con- tinually increases in size and weight by succes- sive accretions of this metal. It is therefore, a case of plating a metal with itself by means of electric deposition. A practical application of this principle is to be found in the art of electro-plating in which an electric current is made to pass through a solution of a metal with which it is desired to coat another object. The solution thus treated is decomposed and the metal thus set free gathers upon one of the electrodes or terminals of the cir- 144 145 cult. This electrode is the object to be coated and is immersed in the liquid or bath. The work is done for both ornamental and practical purposes and usually consists in depos- iting an expensive metal upon a cheaper one, whereby the appearance of the expensive one is obtained with the weight and cost of the cheap one. The metals that are most frequently used for electro-plating are copper, nickel, silver and gold. Other metals that may be deposited, with more or less ease, are zinc, tin, lead, cobalt, platinum and iron, though it is difficult to do good work with the latter. These metals are of compara- tively little interest to the electro-plater, and at- tention will, therefore, be limited in this chapter to the four metals first mentioned. The solutions most commonly used for electro- plating are, for copper, the sulphate of copper ; for nickel, the double sulphate of nickel and ammonium ; for silver, the double cyanide of silver and potassium ; and for gold, the double cyanide of gold and potassium. The prepara- tion of these solutions will be considered later. In nearly all electrical experiments and in the early stages of practical electrical development, as we know it to-day, the current for electro- plating work was generated by batteries. But, 146 Blectrictts as the dynamo has supplanted the battery in other classes of work, so now it is exclusively used where large quantities are to be done. Yet, where the amount of plating to be done is small, is done intermittently or a current from a dynamo is not available it is upon the battery that the electro-plater is still obliged to rely. The selection of a battery for this class of work is a matter of somewhat greater impor- tance than it is where it is merely desired to secure a current of sufficient intensity to ring a bell or operate a telegraph instrument. There, so long as the work is done it matters little as far as practical results are concerned, what may be the internal resistance of the battery itself. In electro-plating, on the other hand, it is unde- sirable to use a battery having a high internal resistance. The three qualities that are desired for doing first-class electro-plating work are high electromotive force, constancy of voltage and low internal resistance, and these seem to be best embodied in what is known as the Bunsen cell. Like the DanielFs the Bunsen is an acid battery but using different materials for electrodes and liquids. The four elements of the cell are carbon and zinc for the electrodes and sulphuric and ^Electroplating 147 nitric acid for the liquids. It is usually preferred to use glazed earthenware for the outer jar though glass can be used for the work where the battery is to be put in one place and not moved. The sulphuric acid diluted with from seven to fifteen parts of water is placed in the outer jar and in it is immersed the bar or rod of zinc. The inner jar contains nitric acid of full commercial strength and in this the carbon electrode is im- mersed. The latter is made of baked coke dust firmly compressed. The zinc should be amalga- mated in order to insure a proper working of the battery, and this can be done as follows : First scrape it until it is perfectly clean and bright, and free from all oxidization. The further de- tails of the process are taken from Niaudet. " The zincs are placed on end in a bucket of water containing one-tenth of sulphuric acid, They stand out of the liquid about half an inch, so that they may be lifted out without immersing one's fingers in the acid. Three zincs are placed at one time in the bucket, in order that each may remain in the cleansing solution the length of time required for the amalgamation of the other two." For one-half of the time that each zinc re- mains in the solution its position should be inverted in order that the projecting portion 148 Blectrfcits may also be subjected to the action of the acid. " The vessel containing the mercury for amal- gamation should be cylindrical and a little longer than the zincs to be amalgamated. This per- mits the use of the smallest quantity of mercury. The zincs are carefully immersed in the mer- cury and turned slowly once or twice to in- sure the amalgamation of the entire surface. When removed they should be held at an angle to permit the superfluous mercury to run off. They are then placed in an empty trough ; where, after a time, a quantity of mercury, that has run off will be found at the bottom." The zincs must be reamalgamated every time the battery is cleaned and the work should be done only a short time before charging so that the surface may be fresh when first placed in the acid. The zinc will also be maintained in a bet- ter condition while the battery is at work if a little mercury is kept in the bottom of the cell. Such a battery when carefully adjusted can be depended upon to furnish a constant current of about 1.8 volts with a low internal resistance thus fully meeting the three requirements of such a battery as already set forth. The Bunsen battery possesses nevertheless, one 149 serious disadvantage. While at work it emits fumes of nitrous oxide that are very injurious to ,he health of persons inhaling them. For this reason it should never be located in the room where the work is being done, but should be put in a closet that can be entirely shut off from the workroom and is itself provided with an ample and separate ventilation. This closet should be dry and cool and yet not subjected to a freezing temperature. The number of these cells to be used will be dependent upon the work to be done and the metal to be deposited. For copper and nickel there should be used three or more cells coupled in series ; for silver, two should be employed and for gold one will answer. In the preparation of the object to be electro- plated the first and all-important essential is cleanliness. This cleanliness must be understood in a chemical and not a mechanical sense. The surface must be free from every trace of dust, oil, vegetable or animal matter, and from all rust or tarnish. Thus an article polished ever so brightly and wiped, will have some particles of dust adhering to it that will prevent a suitable deposition of the plating metal. Or, if an article were to be made clean and were afterwards 150 Blectrfcfts touched with the naked hand the contact of the latter would soil it to an extent that would re- sult in the peeling off of such plating as might afterwards be put upon it. In the same category as cleanliness must also be placed the surface condition of the article to be plated. The electro deposition is exceedingly sensitive and will faithfully reproduce any blemishes that may exist on the surface of the metal. Thus, for example if there are any scratches, pitting or imperfections on the original, they will appear on the plating and what is more, they cannot be removed by subsequent polishing and burnishing. Hence perfection of surface condition must be added to cleanliness. The several materials that are used as the base for electro-plating require somewhat different treatments in order to secure the necessary clean- liness prior to the immersion in the bath. The alloys of copper, tin and nickel, whatever special name they may be passing under can all be treated as belonging to the same class. If the surface is in good mechanical condition so far as scratches and imperfections are concerned the article to be plated may be immersed or " dipped " in a hot solution of caustic potash. This will remove all traces of grease and dirt. If, in addi- ^electroplating 151 tion to this, there is some oxidization on the sur- face, the article must be dipped in an acid bath. This may be composed of one gallon of water, two quarts of sulphuric acid and one quart of nitric acid or proportional quantities. If this does not work, add an ounce of hydrochloric acid at intervals until the desired result has been ob- tained. After dipping, the articles must be thoroughly washed in a superabundance of fresh water. There must be no scrimping of this commodity, for, if the slightest particle of acid is left upon the metal, oxidation will set in at once and the surface be spoiled for plating work. A word of caution must also be added regard- ing the use of these dips. While the articles are submerged within them they give off very in- jurious and poisonous fumes. The work should, therefore, either be done out of doors with the operator upon the windward side of the vessel or in a room provided with a special ventilating hood and shaft beneath which the dip is placed and through which a strong up draft is created. Cast iron should be cleaned in the same way as that followed for the ordinary pickling proc- ess by which the hard scale and burnt sand with which it is coated is frequently removed prior to 152 Electricity machining. This pickle can be made by putting one part of sulphuric acid into twenty-one parts of water which is about six ounces to the gallon. The metal must be allowed to remain in the pickle until the scale is loosened and can be easily scraped off with a wire brush. If it is particularly obstinate, the work can be facilitated by the addition of a little muriatic acid. When taken out of the pickle the surface must be at once scoured with wet silver sand, then rinsed in cold water and placed in a cold potash solution ; after which it must be again rinsed in clean water and instantly placed in the plating bath. Kough wrought iron and steel may be treated in the same way though it is not necessary that they should remain in the pickling solution for so long a time. Where a bright surface is re- quired, it can be obtained by any of the usual methods of polishing, after which it should be dipped in a hot potash solution to remove all traces of grease. Rapidity of execution is one of the chief req- uisites in the preparation of all iron or steel articles for electro-plating. The tendency to rust or oxidize when exposed to the air is so great and takes place with such rapidity, and a , ^electroplating 153 coating that would be invisible to the eye is so detrimental to the adherence of the plating that the utmost precautions are necessary in order to secure the proper surface for deposition. As the replating of old articles- constitutes one of the chief sources of revenue of a jobbing shop, and the principal occupation of the amateur, their preparation is a matter of some moment. In the first place it is necessary that they should be freed from all traces of previous coat- ing since, from what has already been said, it is evident that a satisfactory piece of work cannot be done over patches and possibly loose pieces of old plating. Gold may be removed by dissolving it in a solution of the cyanide of potassium. This is done by immersing it in the solution and passing a strong current of electricity through it. In making the battery connections connect the article itself direct to the positive pole of the battery and immerse a piece of carbon in the liquid and connect this to the negative pole. Silver may also be stripped in the same way. Nickel may be removed by immersion in a bath consisting of one part water, one part nitric acid and four parts sulphuric acid. Great care must be exercised in the preparation of this 154 BlectrfcftB mixture as it is accompanied by the development of high temperatures. The work should be done in a lead-lined vessel of iron, as glass or earthen- ware would be almost sure to be broken by the sudden development of heat. The article should be carefully watched while it is in the stripping liquid and removed the in- stant the coating has been completely dissolved. The time required to effect this will depend upon the thickness of the original coating and may range from a minute or two to half an hour. This should be done either in the open air or under a ventilating shaft. "With the old coating stripped off the work should proceed in the same way as with new articles. Having prepared the piece for plating, it now remains to place it in a suitable bath and make the proper electrical connections for the deposi- tion of the metals. Mr. J. T. Sprague gives the following as the best alkaline copper solution : " Dissolve eight ounces of copper sulphate in one quart of hot distilled water, and allow it to cool. Then add liquid ammonia, stirring in with a glass rod until a green precipitate has been formed. Then add more ammonia until the whole mixture has assumed a blue tint. Dilute this with an Electroplating . 155 equal bulk of cold distilled water and add enough solution of potassium cyanide to destroy the blue color and give a brown color to the solution. Let it stand for a few hours and then pass it through a calico filter, and then add enough dis- tilled water to make one gallon of the solution." The solution must then be placed in a suitable vat, which can best be made of enameled iron, the size of which will depend upon the extent of the operations and the size of the articles to be plated. It is well also to have some means of heating the liquid, as it will give the best results when worked at a temperature of from 115 to 130 Fahr. The articles to be plated are slung from a bar extending across the top of the vat, but separated from it. This bar is directly connected to the negative pole of the battery. The wires used for slinging the various objects to be plated should be of copper of a size dependent upon the weight to be carried. Ordinarily a ISTo. 22 wire will answer every purpose. The positive pole of the battery is connected to a similar rod from which a piece of pure copper is suspended in the solution. This copper gradually wastes away as the deposits gather upon the plated article. 156 jeiectrfcitg With one ampere of current, copper can be de- posited at the rate of about 18.16 grains per hour. The thickness of the deposit rests upon the basis that about 2.25 grains are required for a thickness of one-thousandth of an inch per square inch of surface. Knowing the surface, it is then an easy matter to estimate the time re- quired to make a deposit of any desired thickness. For nickel-plating the double sulphate of nickel and ammonium is used. This may be pre- pared by dissolving the crystals of the double sulphate in hot water and then filtering. It has already been noted that the current for depositing nickel must be somewhat stronger than that required for the other metals and it is, therefore well to surround large objects with anodes or positive pole connections so that the deposition may be uniform over all parts of the surface. Even with this stronger current the rate of deposition is somewhat slower than with copper, being at the rate of about 16.9 grains per ampere hour, and it requires about 2.22 grains to coat one square inch of surface with a thickness of one-thousandth of an inch. It is also necessary that, in nickel plating, the process should proceed continuously from the start to the finish. 157 The electric connections are the same as in the care of copper and nickel of course replaces that metal as the anode or positive pole. The resist- ance offered to the passage of the electric cur- rent also makes it desirable to suspend the anode close to the article to be plated. Silver plating is done by means of the double cyanide of silver and potassium and the solution can best be formed by merely dissolving that salt in pure water. This solution may be rich or attenuated according to the class of work to be done. It must simply be borne in mind that the attenuated solution offers a greater resistance to the passage of the current than the richer ; and, therefore, calls for a more powerful battery. Bonney gives the following instructions for the preparation of a gilding solution of the double cyanide of gold and potassium : " Procure five pennyweights of pure gold leaf or wire, and divide it into two parts ; three pennyweights of pure white ninety-eight per cent, cyanide of potassium and one quart of distilled water. Dissolve the cyanide of potassium in the distilled water made hot in a good enameled saucepan, and keep it at nearly scalding heat while making and working the gilding solution. Make up a battery of two Bunsen or three 158 Electricity Daniell cells in series. Hang one strip of gold from the wire leading to the negative pole of the battery and the other from the wire leading to the positive pole. Get a small clean white porous battery cell, nearly fill it with the cyanide of potassium solution, place it in the saucepan, and suspend in the porous cell the strip of gold connected to the negative pole of the battery. Immerse the other strip of gold in the outer cyanide solution and pass the current of the battery from one to the other for two or three hours. During that time the gold will have dis- solved off the anode or positive strip and entered into combination with the cyanide of potassium solution to form the double cyanide of gold and gilding bath." The rate of deposition per ampere hour for gold and silver is about 37.73 and 52.1 grains respectively. When iron, steel, lead, tin, zinc, pewter or Britannia metal are to be gold or silver plated, it will be well to give them a preliminary coating of copper since this metal can be made to adhere firmly and gold and silver cannot ; whereas the latter can be readily put upon the copper. After the requisite amount of plating has been done the first step, whether the work be done 159 with gold, silver, nickel or copper is to wash the article thoroughly in clean water and then dry in warm boxwood sawdust as that has been found to be best adapted for the purpose. The proper finishing of articles requires the use of a polishing lathe with an outfit of scratch brushes, formed of fine stiff brass wire and of mops made of calico stitched together to form a wheel and with which rouge, crocus and tripoli can be applied for polishing. The final burnish- ing may be done by hand and consists in the rub- bing down of the compact and hardened surface with a smooth burnishing tool. Thus, it will be seen, that while the work of electro-plating may call for a considerable elab- oration of detail, the underlying principle is the same as that by which the sulphate of copper is decomposed and deposited on the copper electrode of an ordinary Daniell cell. CHAPTER X STORAGE BATTERIES THE storage battery differs from the ordinary battery that has been heretofore considered in the essential peculiarities of its operation. The action of an ordinary battery depends upon the presence of materials arranged in a certain juxta- position, by which they are enabled to maintain the generation of an electric current for a definite period until they have been consumed or con- verted into other chemical compositions than those in which they were originally used. When this change has taken place they are said to have been consumed, and it is not economical to at- tempt to reconvert them to their original condi- tion. It is a case analogous to the steam, boiler, where fuel is burned and converted to carbonic acid gas, from which it would be uneconomical to attempt to extract the carbon to use it over again. The storage battery, on the other hand, is similar in its action to the weight of a clock. 160 Storage JBattetfe0 lei When the latter is at the bottom of the case it can exert no influence to propel the works ; but, when raised to the top, it possesses the so-called potential energy of being able to keep the clock in motion by its own descent. This descent may require a longer or a shorter time, but through- out the whole period of its duration the clock runs at a uniform speed. The timepiece is thus kept in motion by the repeated lifting of the weight by some external force. The storage battery presents an analogous case. As first put together the several elements have no such affinity for each other as to lead to the formation of different chemical compositions, and thus generate an electrical current. They are inert relatively to each other. If now an electrical current be made to pass through such a battery, a change of chemical composition of some of the elements takes place, and when this has been done the new combina- tions bear the same relationship to each other that is borne by the elements of the primary bat- tery heretofore considered. They stand ready to change back to the original composition and generate an electrical current. When this reconversion is complete the battery is said to be exhausted and it is in precisely the 162 Blectrfctts same condition as a clock that has run down and which must be wound up again before it can go on. As compared with the simple primary battery, the secondary or storage battery, or accumulator as it is frequently called, possesses the advantage of being able to yield a very much greater out- put of current for the same weight and size. This feature alone makes it available for many pur- poses where the primary battery could not be considered, such as the propulsion of automobiles, the lighting of railway cars, and the propulsion of street cars. The principle of the storage battery was dis- covered early in the nineteenth century in con- nection with the decomposition of water by means of the electric current. It is now a com- mon and well-known laboratory experiment to pass a current of electricity through a body of water and thereby effect its decomposition. If such a current is worked it will be found that oxygen gas will arise in bubbles from the wire leading to the positive pole of the battery and hydrogen from the one leading to the negative. Suppose, now the terminals of the wires used be made of platinum so that the gas evolved shall be free from oxides, and these gases be collected Storage ;atterfe0 163 in bell jars inverted over the respective terminals and the gases evolved thus separately collected ; and, after the. connections to the battery have been broken, the gases themselves be connected by a wire, it will be found that a current of elec- tricity will be generated, flowing in an opposite direction from that by which the decomposition was affected. As this continues the oxygen and hydrogen will unite to form water until they have entirely disappeared; when the flow of electricity will cease. From this as a basis, other gas batteries were constructed, and finally working along the same lines Gaston Plante in 1859 found that it was possible to produce practically the same results with lead plates. The original Plante plates consisted of two lead plates with two sheets of gutta-percha laid between them and the whole rolled together and immersed in a jar of water acidulated with sul- phuric acid. The formation of the plates, as it is called, required a long time and consisted in alternately charging and discharging. This method of forming the plate was im- proved upon by Faure who substituted a plate coated with a paste composed of the oxide of lead. This was done for the purpose of securing 164 Electricity a more rapid formation of the cell. In fact it is ready for service after two or three chargings. Considerable difficulty was at first experienced by the peeling off of the paste but this was over- come by making the plates in the form of a grid and pressing the paste into the holes from the opposite sides so that it was interlocked and thus held in position. This paste is made of red lead and sulphuric acid. The action of the electric current in the charg- ing of a Faure plate is to convert the paste on one plate to the peroxide of lead and to spongy lead on the other. The liquid employed is a mixture consisting of four volumes of distilled water and one of pure sulphuric acid. In accordance with the caution already given, this mixture should not be made in the battery cell on account of the heat that is developed. It should be put together in a sep- arate vessel and poured into the jar when it has become cool. The tops of the plates should be about 1 yz inches below the surface of the liquid/ The range of usefulness of the storage battery is extending from day to day and small batteries are being rapidly introduced for portable lamps and household purposes. The ordinary voltage of such cells can be depended upon to be about Storage ^Satterfce 165 two. Hence a battery that is to be called upon to furnish eight volts would have to be provided with four cells. In the formation of such a cell a sheet of lead plate may be used measuring about 8 inches by 6 inches by % inch. This must be perforated with as large a number of holes ^ inch in di- ameter as can be drilled or punched in it and still leave room for countersinking on each face. There should be at least seven of these plates for each cell and they should be set into the acid or bath and so coupled that the negative and posi- tive plates alternate, two negative being on the outside as the odd number would indicate. A better and stronger form of plate or grid can be obtained by casting as the metal can then be dis- posed in the most satisfactory manner. It will somewhat facilitate the preparation of the plates if the negatives are filled with pre- cipitated lead crystals formed by placing strips of zinc in acetate of lead. These crystals are quite adhesive and will remain in position if they are pressed firmly into the holes in the grids from opposite directions. The jars for such cells should have an inside measurement of at least 11 inches by 8 inches by 4^ inches. This will permit the bottom of the plates to be raised 1 166 inch above the bottom of the jar, and to stand 1 inch from the sides at their edges and y 2 inch at their faces. The jar itself may be of glass or gutta-percha. Care must be exercised that the plates do not touch each other when in position. They can best be held by hard wood racks that have been saturated with hot paraffine. These are simply blocks about an inch wide made to fit across the bottom of the jars and notched to receive the plates, whose faces should be about j^ inch apart. These serve to steady and hold the bottom of the plates and the tops should be held in a similar manner by a rack laid across them and clamped down to prevent its floating away. In charging, owing to internal resistances and the losses invariably accompanying all trans- formations of energy, a somewhat higher voltage must be used than that of the expected output of the cells. It should, in fact, be about 25 per cent, in excess so that a current of about 2.5 volts per cell should be used. Care must also be exer- cised not to crowd the charging too rapidly and for a cell like the one just described the rate should not be more than four amperes. This may be increased for larger cells in proportion to the increase of surface on the positive plates. Storage JSattcrfes 167 While the charging can be done by means of a battery consisting of Bunsen cells like that previously described, it is a slow and expensive process and should never be used where a current from a dynamo circuit is available. Where it is possible to get access to one it will be found to be advantageous to make connections with an incandescent electric lighting circuit. Before making such a connection it will be neces- sary to determine which is the positive and which the negative wire. The simplest way of doing this will be to im- merse the two in a bowl of water, keeping them, at the same time, some distance apart. It has already been shown that the passage of an elec- tric current through water in this way, serves to decompose it into its constituent gases, oxygen and hydrogen. As water is formed by the union of one atom of oxygen with two of hydrogen it follows that the bubbles of hydrogen arising from the negative wire will be greatly in excess of the oxygen arising from the positive. The wires are, therefore, readily distinguished. The voltage of these mains is, however, usu- ally greatly in excess of that allowable for the charging of so small a number of cells as that in- dicated. If the line is charged with a 100-volt 168 BlectrtcftB current and it is desired to cut it down to the ten volts needed for the charging of the four cell battery similar to that which we have had under consideration, it can be done by inserting incandescent lamps of different voltages into the circuit. They should be adapted for different voltages and be placed in the positive wire. Fig. 34 shows the scheme of the wiring by which this may be done. This can be changed by arranging the FIG. 34. METHOD OF CHARGING Low 1rt A ? lamps diner- VOLTAGE STORAGE BATTERY ently and using those for different voltages in a way that will readily suggest itself. In connecting the battery for charging, the positive wire of the circuit must be connected to the positive plate of the battery. The charging must be continued until gas rises freely from the plates. The time required to do this will depend upon the capacity of the battery and the current used. The four cell battery above described, for ex- ample will have a capacity of about twenty am- pere-hours. That is to say it will furnish a cur- rent of one ampere for twenty hours, or of two Storage ^Batteries 169 amperes for ten hours. The time required for charging may be obtained by dividing their ca- pacity by the ampereage of the current supplied to them. Probably more damage is done to the plates of a storage battery by rapid discharging than by any other means. Such a process tends to buckle or bend the plates and, when this occurs to such an extent that the positive and negative plates come into contact, the battery is practically ruined. Much damage of this kind is done by making direct connections between the positive and negative poles, in order to ascertain by the production of a spark whether the cell is charged or not. This short-circuits the cell and a few rep- etitions will be apt to produce buckling. If this information relative to the condition of the cell is desired, it can be best obtained by the use of a two volt lamp placed in the circuit between the two poles. When the discharging of the battery is begun the voltage, for cells like those described will be about 2J^. It will soon drop to 2 volts and will remain practically constant at that point until the cell is nearly exhausted. As soon, then, as it drops to 1.8 volts which may be detected by the dimming of the lamps if it is used for 170 BlectricftB lighting, the discharging should be stopped and recharging be begun as soon thereafter as pos- sible. In the case of a storage battery it may be re- membered that far less damage is done by over- charging than by allowing it to stand in an ex- hausted condition. Where a battery is to be out of service for any length of time, it should first be fully charged and then recharged at intervals of three or four weeks to make up for leakage losses. If allowed to stand neglected for any length of time, white patches are apt to appear on the surface of the plates and these can only be gotten rid of by scraping and then overcharging. Their reappearance may then be prevented by the addition of a little caustic soda to the electrolyte or liquid. In addition to the evolution of the gases that denote the completion of the charging of a bat- tery, the colors of the plates are also changed. The positive plate becomes brown and the nega- tive a pale slate color. As in other instances that have been mentioned in connection with electrical work, the storage battery, when in use and being charged, emits some fumes or gases that are detrimental to health. Storage Batteries 171 They should, therefore, be kept in a well-ventilated apartment. Metal work of any kind that is sub- jected to the action of these gases will be rapidly corroded and, for that reason, all of the metallic connections, such as binding posts and the like, that must necessarily be used about the battery, should be given a coating of paraffine for pro- tection. And, as a final precaution, let it be understood that no attempt must ever be made to charge these batteries in the wrong direction. Such a proceeding will be sure to result in heat- ing and a buckling of the plates. Indeed buck- ling has been one of the most serious difficulties to be overcome in the use and construction of this type of battery. It appears however, that when a battery has been well made and is well cared for it improves rather than deteriorates with age. This has been the experience of those who use them for the development of large powers such as the propulsion of street cars and as auxiliaries in power stations. They are, in fact, like any other article intended for use. They must be well cared for or they cannot be de- pended upon to render an efficient service. But when given the proper amount of attention they are among the most reliable sources for the production of the electric current. CHAPTER XI TRANSFORMERS IT has already appeared that an electric cur- rent in one wire may induce a current in an ad- jacent wire. This induction, however, takes place only during the period of an increase or decrease in the intensity of the current. It has also been shown in earlier chapters, that the resistance of a circuit or wire to the passage of the electric current is dependent upon its length, and that long lines, such as are used for telegraphic purposes, require a stronger battery for their operation than do short ones. This fact of the increased resistance of long lines is one of the principal causes that militate against the conveyance of electric currents over great distances. If the current is of low voltage it does not have sufficient intensity to overcome the resistance of the line unless the latter is made very low ; and this low resistance cannot be ob- tained unless large masses of copper are used as conductors. The excessive cost of such con- 172 {Transformers 173 ductors makes their adoption impossible for com- mercial reasons. The other alternative for long distance trans- mission is the use of a small wire and a high voltage. Here again a practical difficulty is en- countered in the fact that these excessively high voltages cannot be used in ordinary electrical apparatus and that they are exceedingly danger- ous both from the standpoint of risk to life and as a cause of fires. The means employed to overcome both of these serious difficulties is to use a small wire and transmit a current over it at an excessively high voltage, and then, at the point of utilization, insert a transformer into the circuit, whereby the voltage is greatly decreased and brought down to a point where it can be used in incandescent lighting circuits and for motor propulsion. These circuits are usually of the alternating type. It will be remembered that, in the chapter de- voted to dynamos and motors, it was explained that, as the coils of wire constituting the arma- ture, passed successively through the magnetic fields of the two field magnets, electric currents were set up in opposite directions respectively ; and that it was the method of connecting the 174 BlectrfcttB wires to the commutator that served to hold the outflow of these currents in a constant direction, despite their change of direction with each pas- sage of the coil through the neutral point. Where these excessively high voltages (10,000 and upwards) are to be carried the wiring of the dynamo is so arranged that the commutator does not charge the polarity of the current but the re- versal does occur in the outgoing line just as it does in the armature coil itself. Such a current is called an alternating one. This alternation provides the very conditions that are needed for the successful generation of an induced current and it is produced by the use of the transformer. Electrical apparatus of this class has assumed a great variety of forms, by which attempts have been made to overcome the electrical and me- chanical difficulties inherent in their construction. They are usually enclosed in water-proof cases and are placed out of doors, so as to obviate the necessity for carrying the high tension currents into a building. The making of a transformer suited for the conversion of these high tension currents to low tension is a matter involving great care both in the mechanical work to be done and the elec- {Transformers 175 trical calculations. A transformer may, how- ever, be said to consist merely of one coil of wire placed within and carefully insulated from an- other coil. Within the inner coil there is a soft iron core, similar to that of an electro magnet. In the transformer, however, this core is made up of a number of plates or wires. A simple form of transformer can be made, that is adapted to light experi- mental work, by using two coils of wire as shown in Fig. 35. It con- sists merely of an inner coil with its wires connected to the source of the primary current. If this inner coil be made up of about 100 feet of No. 16 insulated copper wire and the outer of a smaller wire of much greater length, that is of -1,500 feet of No. 35, the in- duced current will be very perceptible even though the primary one be weak. For rapidly making and breaking the circuit in the primary wire, a convenient method will be FIG. 35. INDUCTION COIL 176 Blectrfcitg found to attach one wire to a coarse file and to draw the end of the other rapidly to and fro over the teeth. The type of transformer just described is what is known as a Ruhmkoff coil and is intended to give a current of greater potential or higher voltage in the secondary coil than existed in the primary. It is what might be technically called a step-up transformer, or one by which the volt- age from the primary to the secondary current is increased. The method of transformer construction that is followed at the present is, however, that which originated with Faraday and which may be said to consist of a ring of iron, serving as a core, upon which successive coils of wire are placed. These coils placed side by side form the primary and secondary coils of the transformer. The ad- vantage possessed by this ring or closed circuit transformer is that its magnetic resistance is very much less and its efficiency higher. In the construction of a transformer core, par- ticular attention should be paid to the selection of the iron from which it is made. As in the case of the ordinary magnet core, the purest iron that is obtainable should be used. That is to say, it should be as free as possible from carbon, 177 silicon, phosphorus, etc. Sometimes a very mild steel is used but pure iron will be most satisfactory. A high quality of soft Swedish iron is probably the best, and even this had bet- ter be in the form of sheets, as in that form the mechanical i m- purities can be thor- oughly worked out of the metal. An example of transformer con- struction is shown diagrammatically in Fig. 36. It is the plan of construction of the Dick and Kennedy transform- er. The central core FIG. 36. DIAGRAM OF THE DICK A is built up of a AND KENNEDY TRANSFORMER number of soft iron plates and is wound with the two coils of wire C C' and D D', one serving as the primary and the other as the secondary coil. The outside of the core is wound with several layers of thin sheet iron B. This was an expensive and cumbersome apparatus but serves to show the principle of construction. The transformer, then, acting on the principle 178 Electricity of induction that has been known for so many years ; with no moving parts and liable to no deterioration beyond that incidental to natural decay, unless overheated, serves as the means by which the high tension currents generated by some cheap source of power, can be conveyed to distant points and there converted to voltages that are utilizable. With it is concluded the description of the several classes of electrical machinery that have been developed and it serves to emphasize the fact of the simplicity of all of the fundamental principles of the art. The transformer handling currents of thousands of volts, and the magnet of the telephone receiver with its inappreciable ten- sion are acting upon one and the same principle, differing only in degree. CHAPTEE XII BURGLAR ALARMS AND GAS LIGHTING THE burglar alarm is intended to cause a bell to ring whenever a door or window in any part of a house is opened or moved. The apparatus that is installed for the purpose is frequently FIG. 37. WIRING FOE BURGLAR ALARM quite elaborate in the details of its perfection, t but the principle of action is as simple as in many other seemingly intricate pieces of elec- trical apparatus. The clearest way to explain the workings of the system is by reference to the diagram Fig. 37. 179 180 BlectrfcftB Here, in order not to introduce too great a mass of lines, representative of the wires used, which might be apt to lead to confusion, only four points are shown as protected. At each of these four points contacts are placed that will be closed whenever a door or window, or whatever other movable piece may need pro- tection, is moved. The simplest form of contact consists of a brass slide that is made to pass over another as the door opens. In order to avoid the necessity of using a loose wire to follow the movements of the part, two strips of brass may be set a short distance apart and connected re- spectively to the two poles of the battery. Thus, for example, in protecting a window, lay two strips of brass side by side from the top of the lower sash to the top of the window casing The contact between them may be formed by an adjustable piece of brass to be fastened to any desired point on the sash. This will enable the latter to be set to open any desired amount . before the ringing of the alarm will be started. The annunciator is the most complicated part of the apparatus. It is intended to show at a glance the point at which the contact has been made and where the attempt to enter the house is to be looked for. In order to understand its JSurcUar alarms anO Gas Xtgbting 181 construction thoroughly it will be well to con- sider it in connection with the wiring of the building to be protected and the several points from which the alarm is to be sounded. In Fig. 37, the annunciator is shown as con- nected to four points only, namely : two win- dows and two doors. The bell E at the top of the annunciator is of the vibrating type, exactly like that described in Chapter IV and illustrated on page 54. The battery F may consist of any number of cells, not less than three, and increased in number according to the length of the circuit to be operated. Within the annunciator there are four magnet coils with an armature, correspond- ing to the four points to be protected. In addi- tion to the armature there is also a drop that is held up by a catch on the same and which is loosened when the armature is raised by the ex- citation of the magnet. Let these four magnets with their armatures be indicated by 0, 5, c and d. At the two ends of the annunciator case there are the binding posts G and II. From the post G a wire is led along the top of the case and a branch is carried off from it and connected to one end of each of the magnet windings #, J, c and d, while a fifth branch runs up and connects 182 Electricity to one of the binding posts of the bell E. The binding post G is also connected direct to one of the poles of the battery by a wire that has no other connections. A wire is also led direct from the other pole of the battery to the bind- ing post H. This wire, however, has branches )c /, g and h leading off to the four protected points A, B, C and D. Each of these wires termi- nates in a contact at the four points mentioned respectively. One end of the coil wires of the magnets of !. .nous, tj The subject is presented in a bright and interesting .manner, and represents the latest vogue. 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