:: . UCSB LIBRARY Care of Automobiles. By J. B. EDWARDS. Cincinnati, Ohio: AMERICAN AUTOMOBILE DIGEST 1922 COPYRIGHTED 1921 AMERICAN AUTOMOBILE DIGEST ALL RIGHTS RESERVED ... CONTENTS ... PACK FOREWORD * , iii-iv CHAPTER I. A Word on the Automobile Engine T CHAPTER II. The 16- Valve Motor and the Knight Type 18 CHAPTER III. Horse-Power: Its Definition and Determination. .. 23 CHAPTER IV. The Fuel Feed and the Carburetor 31 CHAPTER V. Removing the Query from Carburetor Adjustment. 41 CHAPTER VI. Operation and Care of Vacuum Tank.- 50 CHAPTER VII. How Wear Affects Valve Timing 56 CHAPTER VIII. Giving the "Third Degree" to a Balky Motor 61 CHAPTER IX. Applying Logic to Difficult Starting 65 CHAPTER X. The System That Is Eliminating the Magneto 74 CHAPTER XI. Features and Care of Ignition Systerrts 79 CHAPTER XII. The Starter-Lighter System Analyzed. . 87 CONTENTS Continued PAGE CHAPTER XIII. Operation of Eclipse-Bendix Starter Drive 95 CHAPTER XIV. Supreme Importance of Battery Care 101 CHAPTER XV. Clutch Adjustments 107 CHAPTER XVI. Functions of Automobile Transmissions Ill CHAPTER XVII. Rear Axle Technology 118 CHAPTER XVIII. The Differential 131 CHAPTER XIX. Care and Adjustment of Brakes 135 CHAPTER XX. Lubrication Pointers That Have Merit 154 CHAPTER XXI. Keeping Up^Appearance of the Car 158 CHAPTER XXII. Hints on Maintenance and Repairing 161 CHAPTER XXIII. Carbon : Its Source and Elimination 166 CHAPTER XXIV. Little Things That Count in Car Care 174 CHAPTER XXV. A Few Hints to the Tourist . . .201 FOREWORD. THERE are so many angles to the modern automobile, so many distinct systems com- bined to make up the complete perfected car, that he is a broad man indeed, and truly worthy of the title "Automobile Expert" who is perfectly familiar with all of the various phases of motor car construction, care and repair. Feeling that this is the case, and realizing that he is not of the broad stock that can grasp fully each of many fine points that have to do with the proper care of the automobile, the editor has in the present work, sought out from the current trade press the most apt of the many special articles on various phases of motor car care, each written by an expert in his one particular branch of the subject. The editor has confined his ef- forts to weaving the assembled matter into a com- posite whole that covers fully the broad subject in hand. Not all of these specialists, highly trained as they are, are gifted with the knack of presenting highly technical matter in a manner that is not only perfectly understandable, but at the same time interest impelling, to the average non-tech- nical car owner ; nor were the original articles all handled from the same viewpoint. The editor's work, therefore, has consisted chiefly in redraft- ing the material supplied by these specialists the 2 Care of Automobiles. better to suit it for his present needs, and in arranging the matter in some sort of logical coherent shape so that the reader will not feel that he is starting a new book with the beginning of each chapter, If, then, the reader finds that the style changes from chapter to chapter; if one subject is treated in a light, almost flippant manner, and the next in a ponderous, deep style, be happy in the knowl- edge that each article is authoritive, represent- ing a deal of forethought by a specialist in his subject. What is lost in literary style is fully compensated for in the truthfulness and reliabil- ity of the subject matter. One theorist, perhaps, with a gift for present- ing his theories in readable style, could present a far more readable work; but for real value it never could compare with the efforts of the dozen or more specialists whose combined efforts have resulted in the present work. One more word: In this, the third edition of the work, the chief efforts of the revisor have been directed to the task of bringing the volume right up to the minute. He has spared no effort necessary to give his readers first-hand information on the very latest practice infor- mation that is not covered by any other motor book. J. B. EDWARDS. '5 H A i) "S c M o ^u 15 I "tJ in U v E lessens tl 1X1 rt bo c u o "o g. 3 o E- 1 * 15 A 00 c o 3 bo C & B u fcD 15 o fc O u V c .s C d o o G O d he lubricat b/j u XI o 15 C rt "o 3 "a c 'n "5. 2 tl CI P*t V _f *- 4-* "3 o o W ; a "o "o ,c V u x: _c Q O M 2 M o < V o C rt a S, H "o S c s 5 .S? u "o "rt V o w 3 (/) ^* r, T3 j. u a rt O .!2 LI] 5 s c V ci >, o XI 'E in E H o XI (J "o "a c o 1 XI o > *C a 4J Xj H M ** v >t c V V " 5 U o U U "2 o c V ^ .5 p V to "cj X! rt T3 ?* E "o u fj c in "^ u , ^ _3 5 u 4-1 t_ V 'o > rt C -> C rt - XI c 'S. s H _0 '5 3 2707 Jeo 3364 0+ /2 aff 36.24 26.7* 720 ffs 782 3/28 46.92 /&9Z 4*7 a/o 2730 3 42 3*63 29.SS 3322 JT27 3/57 4Z/6 63.24 9*6 337* 67^0 36 JZ 76.30 8/60 72 J /*<} 29too S&O0 & 9/ 8706 7** 6/.30 /93 d./o 64.SO 9720 8*7 /007 /J./Z 4(340 000 0+20 /ft. 4-0 // 03 22/0 23/7 9*6$ 242* _70_ 76. /O /o/. 6 a *%_ ^300 30 Care of Automobiles. tween 4 and 4%, and consequently the power of a 4 1 / 16 -inch four-cylinder motor is between that of a 4 and 4%-inch motor. For example, we will take these three cylinder diameters in order to show the interpolation is carried out. We must first find the difference between the 4 and 4%-inch motors. Referring to the table, a 414-inch four-cylinder motor is rated at 27.20 H. P., while the 4-inch is rated at 25.60 H. P. Now, subtracting this from the for- mer, we get 1.60 H. P. Half of this sum added to the power of the 4-inch motor will give us the power of 4Y 16 -inch motor, thus: 1.60-=-2-f25.60 =26.40 H. P. In precisely the same manner any other size in between those listed can be found. As horse-power by this formula is proportional to the square of the cylinder diameter, doubling this multiplies by four and halving it divides by four. Applying this to the table, the power of a two-inch 'cylinder will be one- fourth of the power of a four-inch cylinder, and the power of a seven-inch cylinder will be four times that of a 31/2 or 19.60 H. P. As a final criticism of the formula, and a warn- ing against its too confident use, it will suffice to mention that it tends to overrate small motors and underrate large motors. This really makes very little difference, for no one is interested in a close comparison of a three-inch and a six-inch motor, as he is of one more nearly the same size and within the variation of an inch or so in the diameter, the formula is reasonably ac- curate. Empirical formula will avail up to a certain point and within certain explored limits. In a motor, for illustration, the formula will work very well indeed if the cylinder diameter is with- in the domain found to conform to the conditions which rendered the formula possible. CHAPTER IV. THE FUEL FEED AND THE CARBURETOR. Various Methods of Conducting Gasoline From Tank to Motor Carburetion in Theory and Practice. THE office of the carburetor is that of chang- ing liquid gasoline into an explosive mix- ture, and the function of this is to bring a quantity of air in contact with a spray of gaso- line in correct proportion for complete combus- tion. The evaporation of the gasoline as it mixes with the air forms the explosive mixture which is introduced into the cylinders of the motor when the inlet valves open. A carburetor, in order to handle a motor properly under all conditions, must supply a uniform mixture at all engine speeds, that is, at all points of the throttle opening. In other words, the carburetor must take raw gasoline and mix it with the proper amount of air under any condition demanded by the motor, and in performing this delicate task the carburetor must, of course, be adjusted carefully to give good results. If the engine were to run at a con- stant speed all the time this would be a very sim- ple problem, providing the load did not vary. Gasoline is carried in a tank located either in the body or at the rear end of the chassis. It is supplied to the carburetor by one of four methods in general use: 1. Gravity feed. 2. Pressure feed. 3. Combination of pressure and gravity feed. 4. Vacuum feed. (31) 32 Care of Automobiles. Fi. 1. CrifT Fed Gasuline fio's from lank to the Carburetor bjr gravity. In the first system (Fig. 1) the tank is mounted considerably above the carburetor so that the gasoline will flow naturally. The tank may either be placed in the cowl of the body or under the front seats, if the carburetor is placed low enough to insure an easy flow. In the pressure feed system (Fig. 2} the tank located at the rear of the chassis, and either the pressure of the exhaust or air pressure are used to force the gasoline to the carburetor. The third system (Fig. 3) is a combination of the above types, having the tank located at the rear and an auxiliary tank located in the cowl or attached to the engine or dash under the hood. The gasoline is forced under pressure to the small tank from which it flows by gravity to the carburetor. Fig. 2. Pressure Fuel Feed System. The Fuel Feed. 33 In the vacuum feed system (Fig. 4) the main tank is located at the rear of the chassis, while the suction in the intake pipe is used to draw gasoline into a small tank on the engine, from which it flows by gravity to the carburetor. This vaporization of raw gasoline may be ac- complished in two ways, by heat or by vacuum ; vaporization due to pressure reduction is dis- tinguished from vaporization caused by heat. In the vacuum method vaporization is only partly complete, no matter how far the process of pressure reduction is carried, since that part of the fuel which vaporizes does so through the abstraction of heat from the remainder, which becomes constantly colder until finally the tem- perature is so low that vaporization ceases until heat is supplied from some outside source. When vaporization is brought about entirely by heat from an outside source, the degree to which it may be carried depends wholly on the amount of heat supplied, since the temperature of the liquid is being constantly raised to or maintained at the proper point. In practice neither of the above principles are carried to the limit, but both act together. The reduced pressure due to motor suction causes vaporization with a lowering of the tem- perature, and the heat of the air tends to cause vaporization through the transfer of heat from itself to the liquid. Each of these actions assist the other. The air supplying heat to the liquid as it cools by vaporization under reduced pres- sure and the reduction in temperature due to pressure reduction, facilitating the transfer of heat from the air to the liquid. A carburetor consists of two parts, one termed the float chamber, or bowl, and the other the choke tube, or mixing chamber (Fig. 7). Gaso- line from the main tank passes to the float cham- 34 Care of Automobiles. her (Fig. 7) through a needle valve and strainer which regulates the amount of gasoline entering the carburetor. The function of this float is to maintain a constant level of gasoline in its own chamber and the chamber in which the nozzle or jet is located. The choke tube accommodates this nozzle and allows a stream of air to pass around it when the piston is traveling downward on the suction stroke. When air rushes up around this nozzle, it draws with it a certain amount of sprayed gasoline, and the mixture of gasoline and air on the sides of the intake mani- fold becomes a gaseous mixture. A small but- terfly valve located near the top of this choke tube and connected with the throttle lever on the steering wheel controls the amount of mix- ture entering the cylinders. From what has been mentioned above, the readers should now understand the principle of carburetion and the action of the carburetor. A good portion of the carburetor troubles will be taken up in detail and may be listed in order of importance as follows: 1. Stoppage of gasoline supply. 2. Water in the gasoline. 3. Freezing of the carburetor. 4. Carburetor flooding. 5. Nozzle choked. 6. Excessive air temperature. 7. Carburetor adjustment. The above troubles will be mentioned here to complete this subject. 1. Stoppage of the gasoline supply. This is due to empty tank, clogged supply pipe, air-bound supply pipe or leak in supply pipe, while in addition to this the flow may be stopped, due to the freezing of the carburetor and a sticking float. As mentioned previously, this can be de- The Fuel Feed. 35 tected by trying to flood the carburetor, as some- times this is caused by dirt which obstructs the filter gauge at the inlet to the float valve. If this does eliminate the trouble, be sure to ex- amine the pipe connections and tank, as all leaks in the pressure system will cause a stoppage of gasoline flow, while an air-bound pipe will also do this in the gravity system. See that the filler cap vent hole is not clogged, as this causes the pipe to become air-bound in the gravity system. Leaking air joints in pressure system can be de- tected by putting a light mixture of soap and water over the various connections; if bubbles show, there is a leak. Tighten connections to prevent the escape of pressure. 2. Water in the gasoline is detected by the motor running and stopping and running in fits and starts. To determine if there is water in the gasoline, draw a small quantity from carburetor or sediment bulb on gasoline tank. Gasoline put into the tank should always be strained through a fine screen, which will separate this water. This fine screen will serve a double purpose, in catch- ing any particles of dirt and excluding all water which the gasoline may contain. 3. Freezing of the carburetor is due to water settling in the float chamber or supply pipe in cold weather when the motor stands idle any length of time. If the temperature is cold enough, it will freeze. An application of rags saturated with hot water will remedy the trou- ble, after which drain float chamber and sedi- ment chamber in the gasoline tank. 4. Flooding is caused by dirt, which prevents the float valve from seating, a defect in the float mechanism, which would prevent the float valve from seating, and a saturated cork or punctured metal float. A leaky float valve will also cause the carburetor to flood. 36 Care of Automobiles. Dirt under the float valve is perhaps the greatest source of trouble when the carburetor floods, since this valve, through the action of the float, controls the amount of gasoline entering the float chamber. Some times a continued flooding will remove this dirt. However, the best method is to remove the float chamber, so that it can be thoroughly cleaned. In doing this the other things which cause flooding can also be inspected. Some part of the float mechanism may have be- come bent to prevent the valve from closing, while the valve and seat may need renewing. The float should also be examined. If this is made of cork it may have become saturated with gasoline, so that it is too heavy to rise and return the valve to its seat. If it has become saturated, it should be thoroughly dried in a warm place for a number of hours, after which give it a thin coat of shellac to prevent resaturation. If it- is made of metal, it may have sprung a leak, so that it becomes filled with gasoline. If this is the case, drill a small hole into it so that the gasoline can be drained out of it; finally solder the leak and the hole. 5. Nozzle choked. If the float chamber fills with gasoline, the nozzle or jet which is situated directly in the path of the incoming air may have become choked with dirt. However, this would only cause the engine to misfire once or twice, since the obstruction would soon be re- moved by suction of the engine. 6. Excess air temperature. Some carbure- tors have provisions for heating the fuel with both hot water, which is circulated around the mixing chamber, and hot air, which is taken from around the exhaust manifold and led into the primary air intake. Under ordinary circum- stances these two devices should not be touched. However, in extremely hot climates it may be The Fuel Feed. 37 38 Care of Automobiles. found desirable to shut off either one or both. An air adjustment is generally provided on the cowl or steering gear to control the warm air, while the hot water system is provided with a petcock so that it can be shut off. There are also a few mechanical difficulties which may prevent the motor from starting, and which can be traced to the carburetor. These may be due to some disarrangement of the con- trol rods from the steering gear and the acceler- ator pedal. This can be determined by opening and closing the throttle from the steering wheel, if small lever on the carburetor moves with the control rod, the control is correct. There is a small butterfly valve near the point where the carburetor is bolted to the intake manifold, which is attached to the same shaft that carries the control lever connected to the steering wheel. In some carburetors this butterfly valve is at- tached to the shaft by means of a small screw, and if the screw becomes loose it will be impos- sible to operate the valve, that is, the valve can- not open. If there is any trouble discovered with it, it will be necessary to remove the carburetor to tighten the screw. 7. Carburetor adjustment. Carburetor ad- justments are necessary for atmospheric condi- tions, and certain conditions of operation. The carburetor adjustment should never be tampered with unless you are absolutely certain it needs attention. However, before making any car- buretor adjustments, be sure that the ignition system is in perfect order, as in most cases this adjustment is changed before the real source of trouble is discovered. Once adjusted, there is very little danger of it getting out of adjustment. Under -ordinary circumstances only an extreme change in weather conditions will make adjust- ments necessary. The Fuel Feed. 39 Faulty operation of the motor will show the following general characteristics: If the engine runs spasmodically and stops, the mixture is too lean, that is, it does not contain enough gasoline vapor in proportion to the quan- tity of air passing throug the carburetor. This is also the case if the engine runs with the spark retarded and a quick opening of the throttle, causing popping in the carburetor. This can be remedied by increasing the tension on the aux- iliary air valve spring slowly so that a greater suction is required to open the valve. If the mixture contains too great a proportion of gasoline, or, in other words, if it is too rich, the motor will be sluggish in its action and very black smoke will issue from the muffler, back firing through the muffler will also be noticed, due to unused gas passing through the motor and igniting there. ensotin ntitr Fig. 7. A blue smoke at the muffler indicates too much oil. It is impossible to give a detailed descrip- tion of the method of adjusting the various types of carburetors. However, the above conditions apply to any carburetor, and it is necessary for the motorist to familiarize himself with the vari- ous points at which adjustments are made. It will suffice to say that a carburetor adjustment should never be attempted with motor cold and 40 Care of Automobiles. idle. Also get the engine warmed up and make adjustments while it is running and with spark retarded for idling. When this adjustment is completed advance the spark and open throttle gradually and set for high speed. CHAPTER V. REMOVING THE QUERY FROM CARBURETOR ADJUSTMENT. An Illuminating Article Based on Actual Ex- perience and Experimentation, Which Points the Way to Certain Means of Telling When the Mixture is Adjusted for Best Possible Results. IT is one thing to tell the average car owner or operator that to obtain the best results as to power and economy from his motor, his carburetor adjustments must be just right, and quite another to explain on paper in a way that is readily understandable even to the veriest novice the ways and means of ascertaining with sufficient accuracy just when the proper carbu- retor adjustment for ideal operation has been reached. The writer has had much to do with many carburetors and the matter of obtaining the proper /adjustment, up until a few weeks ago, has always been more or less of a compromise bluntly a case of guesswork, pure and simple. "This" was adjusted and "that" turned slightly, the motor being put through its paces in the in- tervals until a point was reached where the vaporizing device seemingly gave the best re- sults. If science entered into the process of ad- justment at all, surely it must have been by "ab- sent treatment." The feeling of uncertainty growing out of this haphazard method of adjusting the carburetor, however, kind of upsets a fellow who wants to be sure that everything is quite correct. And so about a month ago, when I had another car- 42 Care of ditto-mobiles. buretor to adjust, I decided that I would attack the problem in a most scientific manner, and the results of my experience, no doubt, will prove helpful to others who now regard the matter of carburetor adjustment more as a matter of luck than anything else. The fact that a motor will run with the mix- ture either far too rich or far too lean is the chief difficulty in the way of effecting a perfect carburetor adjustment. If, for instance, the mixture had to be exactly right at all times for th motor to operate at all, the matter of de- termining the point of proper adjustment would lose all of its uncertainty, although the task might not be facilitated. And incidentally, car- buretor design would be far advanced over its present state. Just how far wide of the mark the mixture strength can be and still permit of the motor running is shown by the fact that whereas ex- perimentation and chemical figuring have shown that the proper proportions for ideal working conditions are 15 parts of air to one of gasoline, the motor will operate on a mixture so strong as 8 air to 1 gasoline and so weak as 22 parts of air to 1 gasoline. And, of course, it will work on any gasoline and air proportion in between these two extremes. The difficulty of attaining the exact adjustment to produce the 15 to 1 ideal mixture by the rule of thumb method will at once be apparent. Before proceeding to the question of suitable methods of observation of mixture strength, etc., it might be of interest to state the most suitable mixtures for different purposes. Thus, for com- plete combustion, which gives the greatest speed of flame travel and very nearly maximum power, the mixture as above stated should be about 15 to 1. But ow r ing to dilution of the charge by ex- Carburetor Adjustment 43 haust gases due to incomplete scavenging, and one or two other causes of theoretical interest only, it has been found that a somewhat richer mixture strength of about 12 to 1 is desirable for maximum power and acceleration, such as for speed bursts, hill climbs, etc. On the other hand, if fuel economy is the chief end sought, a mixture of about 19 or 18 to 1 will give the best results ; but this maximum fuel economy, while it will be obtained with 'all around good running conditions aside from easy start- ing in cold weather, will be gained at the ex- pense of a slight falling off in power amounting to from 10 to 15 per cent not a very serious factor where surplus power is provided and speed not the ultimate end m view. Mixtures weaker or richer than those men- tioned, while they will permit of the motor oper- ating, will give bad results in the way of carbon deposit, tendency to overheat, flare backs in the carburetor, muffler explosions, etc. There are several ways of procedure to de- termine the accuracy or inaccuracy of the mix- ture proportions. The usual method is to make certain changes in the carburetor adjustments and note the results; in laboratories, brake and acceleration tests are indulged in, the color of the explosion flame is noted or the exhaust gases are analyzed. They are all, except the gas analysis, open to the average motorist. Take the carburetor method, for instance. As- suming that the motor is running and we desire to know whether the mixture is too weak. It is quite evident that depressing the priming pin on the float chamber will raise the level of the fuel slightly, producing a richer mixture. If under these conditions the motor picks up speed and shows an increase in power without a tendency to overheat, then it can safely be concluded that 44 .Gare of Automobiles. the ordinary mixture is too weak and adjust- ments made accordingly. If, on the other hand, the flooding gives rise to no speed and power increase, but causes over- heating, irregular running or tendency to choke, the mixture is, or course, normally on the rich side, and this can be verified by closing off the gasoline feed for a few moments and noting whether the engine picks up speed as the level of fuel in the float chamber falls off. Another simple test for too lean a mixture is to partially close off the air supply of the carburetor. If the speed picks up, the mixture normally is too weak and should be corrected. Power and acceleration tests for determining the condition of the mixture are not beyond the possibility of application by the motorist by any means, nor is a laboratory necessary. In the laboratory with a brake test, the procedure is usually to note the power output of the engine from the brake readings and to adjust the car- buretor until this, at any working speed, is a maximum. The mixture will then be somewhat richer than is necessary for complete combus- tion, but will be suitable for best power results. The same method can be applied to the case of an automobile on the road, either by adjusting the carburetor for a given throttle position and spark advance, so that the greatest speed is at- tained without ill effects or irregular running, or for the greatest power at a set speedometer read- ing such as when hill climbing. Acceleration tests are interesting and helpful in indicating the mixture setting. If the engine accelerates much better when the gasoline supply is increased relatively to the air, it is proof that the mixture is normally too weak for the best power results. If, on the other hand, no differ- ence in the acceleration of the car is noticed upon Carburetor Adjustment. 45 flooding the jet, or restricting the air supply, the mixture may be normally correct for best power purposes. Another practical method is to note the gaso- line consumption with different carburetor alter- ations and to adjust the latter until the best economy in gasoline is shown without being ac- companied with a falling off in power of the motor for the same conditions as to throttle opening and spark advance. These tests can easily be made in the course of an ordinary run over a familiar stretch of road. But to proceed to more accurate and definite ways of noting the carburetor conditions, we come to the method of observing the color of the explosion flame a method which gives abso- lutely accurate results and which can readily be employed by anyone. While a measure of suc- cess is met with by the simple expedient of re- moving the exhaust manifold and noting the color of the flame issuing from the exhaust pas- sages, the best plan is to make use of a quartz window so that the gases can be observed di- rectly in the combustion chamber of the motor. The window was made from the shell and compression nut of a discarded spark plug, a bit of asbestos packing and a clear glass marble such as the boys use to play with. The marble is of such diameter that it fits within the shell of the plug, but is sufficiently large to get a firm bearing on the shoulder within the shell which normally serves for the retention of the core. A sufficient amount of the packing is placed around the marble and tightly compressed by the nut hold the window firmly in place and still prevent leakage and breakage of the glass due to expansion and contraction. An alternative design is shown in another sketch. In place of the marble, a small disc of 46 Care of Automobiles. Aibeslar llfe^Cbpper Aibesb. g^ Ge*ei- Packi:^ ^^indow Wndow^ Alternative methods of making an observation window. quartz glass is used, measuring, roughly, three- fourths of an inch in diameter and three-eighths of an inch in thickness. It is held firmly in place between two copper asbestos washers by the compression screw. The quartz can be obtained from any optician. Where window is mounted. The observation plug, as we will term it, is screwed home in a valve cap an extra inlet valve cap being obtained for the purpose which is substituted for the solid cap used over the ex- haust valve. This position, directly over the ex- haust valve, is the best place for the window. As to its utility make some mixture strength measurements corresponding to different flame colors, and from these it will be shown that mixtures weaker than are required for complete combustion, such as the more economical mix- Carburetor Adjustment. 47 tures mentioned earlier, give a very definite whitish blue flame during explosion, whereas the perfect combustion flame is a dazzling light-blue color. The mixtures giving the maximum power re- sults but not so great fuel economy are char- acterized by a slight yellowish tinge, while over- rich mixtures are indicated by a dazzling yellow flash which verges on the orange red as the pro- portion of gasoline to air is increased. As a means of giving positive indication as to correct adjustment of the carburetor the window cannot be beat. It is a fairly easy matter to fit such an ob- servation window to each cylinder of the motor and to observe the color of the flame while run- ning. It is even feasible to observe, by means of reflectors the flame color while running on the road and to adjust the carburetor accordingly to give the best possible results throughout the entire speed scale. Turning finally to the exhaust as an indicator of the carburetor conditions, some observations of its color, smell and sound can be taken as rough indications of the mixture strength. Thus, placing a white background at the muffler orifice, the color of the exhaust gases should show a faint brown tinge when the mixture is about cor- rect, whereas richer mixtures show a distinctly darker color, due to finely graded carbon par- ticles. Again, the pungent odor of the ultra rich mixture exhaust is quite characteristic and dis- tinct from less rich mixtures. The actual sound of the exhaust, with a little practice, can be taken as a sure guide to the carburetor's action, for there is no mistaking the healthy note of the proper mixture, compared with the partially muffled and prolonged exhaust beats in the case of over-rich and lean mixtures 48 Care of Automobiles. ArHftLLTi.t of CtLrbon i miLm Pom cfffellcrantr ,/ei/er anner Examine the contact breaker and platinum points. Now we will consider the other prime cause of difficult starting. The mixture is not one that is readily ignited even by a good spark. If the application of heat to the carburetor and inlet manifold provides a cure, the trouble is caused by condensation of the mixture, caused by too long an inlet pipe. It can be covered with flannel or some other heat retainer with advant- age, but defective motor design is difficult to cure. Here is a tip, however, that has been found to work wonders. Soak a rag in gasoline and place it over the air intake of the carbure- tor. A few turns of the motor will generally Applying Logic to Starting. 71 suffice for starting, and once the motor starts it heats up so readily and will in a few moments be running regularly, when the rag can be re- moved. The rag provides a vapor instead of a liquid vapor, which must be further broken up in the manifold, the vapor being more readily ignited. See that all the conditions for easy starting are followed before making further investigation. Advance the spark to the maximum point it will stand without the motor "kicking." See that the switch is on and the gasoline cock opened. Flooding the carburetor until the gasoline runs over freely is a frequent cause of difficult start- ing, because the mixture thus produced is likely to be far too rich. Try the effect when the engine is warm and note the tendency to choke and stop. If the throttle is set rather fine for slow run- ning when warm, open it slightly, and when the correct point is found by successful starting, note it forever more ! With nearly every car- buretor, it is difficult to start up on a fully opened throttle, the reason being that the fuller volume of mixture increases the compression in the cylinders and the higher the compression the weaker the spark. As a final try, turn off the switch and spin the motor over a number of times to draw into the cylinders a good fresh charge and then switch on again, giving the engine a good quick turn or "spin" it. With every condition favorable for easy starting, and yet with no success, we must look to the carburetor, possible losses of compression and air leaks in the intake system. The last mentioned cause is the most difficult to locate, but it should be possible to counteract its defects by gradually raising the level of the gasoline in the float chamber of the carburetor, opening the 72 Care of Automobiles. throttle, and partly, then wholly, cutting off the air supply. A loss of compression is easy to determine, but it will almost certainly not exist in a new motor, and when present generally varies on the different cylinders. Thus, if two or three cylin- ders seem to have a fairly good compression, while the third and fourth have practically none, we have a good cause of difficult starting, the remedy for which is an examination of the pis- Clean the distributor ring and carbon brush. tons and rings, and valves. Sometimes the steps or slots of the rings are lined up, causing the leakage. A keen car will discover a loss of com- pression when the motor is turned over. Look also at the spark plugs and valve caps, where a leakage will usually be determined either by a hissing sound when the motor is running or by the presence of oil. We can now look at the carburetor, especially the slow running adjustment or pilot jet, which may be partially choked. Unfortunately, to give instructions for tuning and adjusting each make Applying Logic to Starting. 73 would take up a considerable amount of space. Only by constant trial and retrial will the correct adjustment be found. Probably a different set- ting will be necessary for cold and warm weather running. With regard to air leaks in the inlet system, you may discover the cause in a carburetor which while being tightly bolted to the motor, when originally installed, had gradually worked loose, giving rise to an infmitesimally small air passage way through the flange, which was sufficient to make difficult starting. In an old motor it is best to look for a worn inlet valve guide, which will require rebushing, or a new valve may cure the trouble. If one valve guide is found to be worn, the "other will probably be found in like condition. The valves and valve seats may require regrinding. When- ever there is the possibility of an air leak occur- ing between the carburetor and the cylinders, it must be guarded against, and in so far as ex- ternal connections are concerned, there is noth- ing better than shellac, or tire tape covered with shellac. CHAPTER X. THE SYSTEM THAT Is ELIMINATING THE MAGNETO. Introduction of Dynamo On Starting and Light- ing Systems Has Brought About a New Regime in Automobile Ignition Features of Generator-Battery System. WAY back in 1912 when electric starting and lighting systems began to make their appearance, automobile engineers with foresight predicted the abandonment of the mag- neto in time to come for ignition work on cars fitted with the starting and lighting systems. The prediction is coming true as a matter of course, for with simplification the keynote in modern motor car construction the retention of two de- vices, the magneto and the starting and lighting dynamo, both employed for the identical purpose of generating electricity, would be wholly incon- sistent. The high tension magneto, it will be under- stood, is being thrown into the discard, insofar as the pleasure car is concerned, not through any failure on its part to perform its allotted func- tion in a most satisfactory manner. Indeed, the performance of the magneto has been so credit- able that until the starting and lighting system came into being it was the universal means of obtaining ignition having entirely superseded the old battery and coil system and even now, in bringing to the attention the merits of the newer generator-battery ignition which is surplanting the magneto. A glance at the accompanying diagram will serve to make clear to the reader the fact that (74) Eliminating the Magneto. 75 to all intents and purposes, the generator-battery system of ignition is identical, as to principles with the magneto system. In the magneto system, current is generated at comparatively low voltage in the primary wind- ing of the armature, and "stepped up" to suffi- ciently high tension to jump the spark plug gaps in the secondary coil also placed on the armature. The high tension current thus available is led to a high tension distributor where it is distributed to the various plugs at exactly the proper moment for the ignition of the gases. A cam actuated circuit breaker, providing an exceedingly rapid break is inserted in the primary circuit and serves to provide the necessary rapid drop in voltage to cause the high tension surge in the secondary winding and a condenser is connected across the points to eliminate sparking. All this is identical with generator-battery ignition; there is the same primary winding, which with the motor running takes current at low tension from the generator ; there is the finer secondary with its "business end" connected to the high tension distributor; there is the rapid circuit breaking device which breaks the circuit and produces the surge at just the proper in- stant for ignition in each of the cylinders ; there is the spark-preventing condenser; everything identical. The only difference lies in the fact that the transformer coil in which the current is stepped up from low to high tension instead of being mounted on the armature of the magneto is contained in a neat little box which in usual practice is screwed well out of harms way to the dashboard of the car. The current supply of the generator-battery ignition system is constant, regardless of the engine speed. The magneto is necessarily limited in its output and can not be increased beyond a 76 Care of Automobiles. bo EC/1 . bo fi $'3 .2 c Eliminating the Magneto. 77 certain limit. The storage battery supply is flexi- ble. If the resistance is high, more current can flow from the battery to break it down. If the resistance is low, the current flow is reduced correspondingly. With the source of current absolutely independent of the engine speed, the spark may be advanced or retarded without af- fecting the intensity of the spark. With the hot spark at low speeds, the engine throttles down perfectly under load. In any magneto using the common shuttle armature and the fixed pole pieces there are but two positions in each revolution that give the maximum current, and the primary circuit should be broken at one of these positions to give the maximum intensity spark. Obviously, the range of speeds* of the automobile must be great to overcome the road conditions encountered. A fixed spark will limit the range, and the necessity of retarding and advancing the spark arises. Since there is as much as thirty to forty-five degrees variation in the crankshaft position of the occurrence of "the spark throughout the range of advance, the spark can not occur always when the magneto armature is in the position for maximum current, and the spark varies in its intensity. The character of the spark is identical in either the magneto or the generator-battery sys- tem. There is but a single spark across the gap of the spark plug in both cases, so that there is no difference between the two systems in re- gard to this feature. The generator-battery sys- tem should not be confused with the vibrator coil system that has been practically abandoned. There is no vibrator in this entire system. CHAPTER XL FEATURES AND CARE OF IGNITION SYSTEMS. Differences Between Open and Closed Circuit Quick Break Types Operation of Atwater Kent Unisparker Made Plain. WHILE in their basic principles all of the quick break battery ignition systems fitted to modern cars are quite similar, in their mechanical, as well as their electrical details, there are points of divergence which lend individual merit to the different makes. Broadly, the system is divided into two broad classes the open and the closed circuit types each of which has points of value not discernable in the other class. The points of difference between the open and the closed circuit types are made perfectly plain by the accompanying sketches. With the closed circuit type, it will be seen that the spring tends normally to keep the circuit breaker contact points closed, until the cam revolves enough to open the contact points, thus producing the spark to fire the charge. Its big feature is its extreme simplicity and fewness of parts ; it is the type found on most of the low and inter- mediate priced cars. On the other hand, with the open circuit sys- tem, the spring tends normally to keep the points apart and the circuit broken; the cam is brought into play in order to bring the points together and establish the circuit. This is done through another spring or a system of levers. It is not quite so simple as the closed circuit system, but the added complication results in a construction which has material advantages over (78) Care of Ignition Systems. 79 the simpler type. With the latter, for instance, as the speed of the motor increases, the intervals when contact is made decrease in exact ratio with the revolutions of the motor. This means that at a speed of 1,000 r. p. m. there is just twice the time provided for the current flow as at a speed of 2,000 r. p. m. R.UH WIRE. FROnHR.E. TO SWTCH O*. COIL. t SPRIHG CLOSED CiRcuirTirA:& Diagram of closed-circuit system of ignition, with con- tacts in open position. In other words, if the adjustment is made so that the contact interval is just proper to pro- vide the maximum spark with minimum current consumption, at say, 2,500 r. p. m., at low V/IRE TO Srf/TC/4 Of* CO/L PIVOT CAM -= ** GROVHO OPEH CIRCUIT Diagram of open-circuit system of ignition, with con- tacts in open position. 80 Care of Automobiles. speeds, there is a waste of battery current, while at speeds higher than this set point the full ef- fectiveness of the spark cannot be attained. This is so because it takes some slight interval to com- plete the mechanical act of establishing the con- tact, for mechanical appliances cannot act in- stantaneously, while it also takes some slight interval for the voltage or surge of electric cur- rent in the primary winding of the coil to reach its maximum. In other words, there is both a mechanical and an electrical "lag" and the best Diagram illustrating principle of all types of battery ignition system. results are attained only when the duration of the contact is just right to compensate for both the mechanical and the electrical "lost motion." With the open circuit system^ however, the speed of the motor has no effect on the length of the interval the contacts are held together. Whether the motor is turning over at 500 r. p. m. or at 3,000 the contact interval is the same, Care of Ignition Systems. 81 and having been so adjusted at the factory, is always just right to provide the maximum igni- tion effectiveness. Not only is this more eco- nomical of current, but it also results in a better running motor. Aside from this slight mechanical variation, however, one quick break battery system is much like the next so that one schematic diagram will serve to make known the basic principles on which all systems of this character operate. By reference to the next figure, we find, for in- stance, that with the exception of the coil, the entire mechanism is built around a single ver- tical shaft which is sometimes built in a -unit with the battery charging generator, but which always is rotated from the timing gear train at one half crankshaft speed. Mountenj. directly on this shaft is the cam, while the breaker con- tacts and the springs and other mechanism which enter into the circuit breaking mechanism as- sembly are carried on a plate enclosed with a Bakelite cover, the plate being held normally stationary, but arranged so that it can be ro- tated through a slight angle in order to provide for advance and retard of the spark. The movable member of the contact breaker is usually grounded directly to this plate, while the stationary member, which is adjustable to compensate for wear and burning of the points, is insulated from the plate by means of suitable bushings. To the terminal on the insulated con- tact is connected one of the primary leads from the non-vibrating type of coil which usually is mounted behind the dash of the car, the other primary lead being connected to the battery; the ignition switch is interposed to control the cur- rent as a matter of course. The other or nega- tive terminal of the battery is grounded. It will be seen, now, that when the contact is estab- 82 Care of Automobiles. lished, the current flows from the battery through the primary of the ignition coil to the stationary contact of the circuit breaker and thence to the moving member of the breaker to ground and back to the battery. Directly over the circuit breaker is the high tension distributor. It comprises a Bakelite arm mounted on top of the rotating shaft and pro- vided with a brass strip which is absolutely in- sulated from the shaft, but which is brought into contact with a carbon brush centrally mounted in the top of the Bakelite cover, by means of a light spring. The brass strip is so arranged that as the arm rotates with the shaft it is brought in close proximity with a series of contacts, mounted in a circle around the Bakelite cover, one contact for each cylinder of the motor. The metal strip does not actually touch these con- tacts, so that there is no wear, but the gap which separates them is so small that even a weak spark has not the slightest trouble in jumping it. There are some systems that have a sliding or positive contact in the distributor head. The central brush is connected to one of the secondary leads on the coil, the other lead being grounded. The cables from the other contacts lead each to the spark plug in the proper cylinder as determined by the firing order of the motor. As the shaft rotates, the arm is brought suc- cessively into juxtaposition with each of the con- tacts each time the cam mechanism comes into play making and breaking the circuit. The elec- trical surge which takes place in the secondary of the coil as a result of the making and breaking of the contact in the primary, therefore, is led to the central brush to the distributor arm, jumping the slight gap to the plug contact, through the cable to the spark plug. Here "it Care of Ignition Systems. 83 again jumps a gap to ground ground being the metal of the cylinder and back to the grounded terminal of the secondary completing the cir- cuit. The next time the circuit breaker comes into play the arm has moved up and is in a posi- tion to send the spark to the cylinder next in firing order, and so on throughout the whole series of cylinders. The operation of the open-circuit type of interrupter for the K3 type of battery ignition system, manufactured by the Atwater Kent Co., in brief, is as follows: Four different positions of the interrupter in one of its cycles of oper- ation are shown in the accompanying sketch. The cam or ratchet, A, has as many notches as there are cylinders to be fired. The ratchet is mounted on the central vertical shaft of the de- vice, which also carries the distributor, and in this combined form is known as a unisparker. The ratchet A engages the lifter B and as A rotates, its teeth or notches successively tend to draw B with them against the tension of 'the spring C. In doing so the head of B strikes the swinging lever of hammer D, the motion of which in both directions is limited as shown, and the hammer communicates the blow to the contact spring E, bringing the contact points together momentarily. E is a compound spring, the straight member of which carries the mov- able contact, while the stationary contact F is mounted opposite it. The second member of this compound spring is curved at its end to en- gage the straight member. Ordinarily, the straight spring blade is held under the tension of the curved blade and the contact points are held apart. \Yhen the curved blade is struck by the ham- mer D, the points come into contact with each other. The curved blade, however, is thrown 84 Care of Automobiles. Diagrams showing operation of Atwater Kent interrupter. Care of Ignition Systems. 85 over further by impact and its hook leaves the straight blade. Upon reaching the limit of its movement, it flies back and strikes the end of the straight blade a blow, causing a very sharp break of circuit. This movement is so extremely rapid that it cannot be detected by the unaided eye, so that its working cannot be tested simply by watching the operation of the contacts, as in the case of a magneto interrupter. The diagram shows the successive movements of the parts Location of condenser in Atwater Kent open circuit breaker. during a single cycle. In A a notch of the ratchet has engaged B and is drawing-, the lifter against the tension of the spring. In the second sketch, B, the hook is just being released. It will be seen that the lifter is so shaped that with the hook in the notch of the ratchet the cam head of the lifter does not touck the hammer so that on the outward movement 86 Care of Automobiles. of B no contact is made. In C, the lifter is riding back over the rounded portion of the ratchet and is striking the hammer D, which in turn pushes E for a brief instant against F. The return of B to the position shown in sketch D is so rapid that the eye cannot follow the move- ment of the parts D and E, which, to all ap- pearances, remain stationary. Adjustment of the contact points is made by removing one of the three washers from under the head of the contact screw F, and the gap should be .010 to .012 inch, never exceeding the latter. Where more accurate means of deter- mining this distance are not available, it may be gaged with a piece of manilla wrapping paper, which should be perfectly smooth. With the aid of a micrometer, a sheet of paper of the proper thickness can be selected. The contact points are of tungsten, and, as the moving parts all are of glass-hard steel, very accurately machined, the wear is negligible, so that the adjustment is not required oftener than once in, perhaps, 10,000 miles, and replacement of contacts after running, perhaps, 50,000 miles. In the latest models of this K3 type of ignition system, the condenser is located within the timer-distributor and in very close proximity to the contacts. This location of the condenser is shown in another' diagram. An automatic spark advance mechanism is provided, which operates by centrifugal force, and this automati- cally advances the time at which the contact is made and broken to compensate for the increase in speed of the motor. CHAPTER XII. THE STARTER-LIGHTER SYSTEM ANALYZED. A Little Study Reveals That the Electric Start- ing, Lighting and Ignition System Is Quite Simple Chart Which Aids in Trouble Trac- ing and Correction. PERHAPS taking the car as a whole, there is no one system incidental to its correct functioning that is so little understood as the electric lighting and starting system. To most owners, even to motorists of experience who know what each and every part of the car is for and just how to care for it, the starting and lighting system remains as a closed book. Yet the system is simplicity itself, and what appear on the surface to be intricacies, dissolve into thin air once the light of reason is turned on this, the most happy of all conveniences that has been applied to the modern automobile. The starting system, taken as a whole, com- prises three units, and no one of the three is more important than the other. Each is essen- tial to the correct functioning of the complete system. The first unit is the dynamo or gen- erator, the purpose of which is to convert some of the power of the engine into electrical energy a portion of which is used to light the lights, some to start the engine, and in some cases a por- tion to furnish the ignition current. As the dynamo is nothing more nor less than an elec- trical "pump" which pumps electricity instead of water or air, and as it receives its necessary power from the engine, it is quite evident that when the engine is not running, the dynamo is worthless as a current producer. (87) 88 Care of Automobiles. That fact, therefore, necessitates the use of some sort of a device to store up the current generated when the engine is running for use to start the motor", supply the lights and ignition when the engine is inoperative. That function is performed by the "storage battery," which it can be seen is no less important than the current generator itself. In order to turn the engine over a sufficient number of times for it to take up its own cycle of operations, a third unit, called a starting motor, is provided. It takes the current that has been stored up in the storage battery and recon- verts it into njechanical energy which is utilized to spin the engine through the intermediary of a train of gears or a silent chain. Without the starting motor, there would be scant use for the other two units. As for the dynamo: It comprises a number of coils of wire closely wound upon a slotted soft iron core which is rotated at high speed by the engine in a suitably shaped space between the poles of two electro magnets. Provision is made by means of a commutator, or rotary switch mounted on the shaft, to so connect the coils of wire on the rotating member or "arma- ture" as to turn part of the current generated in them through the coils on the electromagnets or "field coils," thus increasing their strength; the remainder of the current goes to the battery or lamps, as the case may be. As the amount of current generated depends almost directly upon the speed with which the armature is rotated by the engine, provision is made by means of a regulator of one sort or another to cut down the current at high engine speeds and thus keep the output constant so that the lights will not flicker and the charging rate to the battery will not run too high and result in "gassing." The Starter-Lighter System. 89 While there are as many different types ot regulators in use as there are makes of auto- mobiles, for the most part regulation is effected by decreasing the amount of current passing through the field coils at high speeds'. In some cases this is accomplished by inserting a variable resistance, or "current brake," in the field cir- cuit so that the higher the rate of speed the harder it is for current to pass through this "brake" and consequently the less that will flow. The system that has found most favor in this country employs a vibrating reed, mu.ch like the common "buzzer" which summons the housewife to the kitchen door. This is placed so that when it "buzzes," the parting contacts open the field circuit. The circuit of the operating magnet is connected so that it gets the full benefit of the dynamo current. At low speed, the buzzer does not operate, but at high speed it begins and inter- mittently introduces resistance into the field cir- cuit and cuts down the field circuit. The faster the car goes the faster the buzzer vibrates and the greater the resistance. Hence the current is kept practically constant. Another system uses an iron wire coil which heats up when current passes through it. At high temperatures, any further increase enormously increases the resistance of the iron. When the current gets strong enough to heat the iron coil beyond this critical temperature, therefore, it is automatically choked and cut down. There is another little device which is of the utmost importance. It is the automatic cutout which is placed in the circuit between the dynamo and the battery and which serves to disconnect the two when the dynamo is not running. This pre- vents the battery current from running back through the dynamo and being wasted. This de- vice consists simply of an electromagnet con- 90 Care of Automobiles. netted in the circuit, the armature being normally held away from the magnet by means of a spring. In this position the circuit between the dynamo gets under way, however, at a predetermined point the pull of the magnet due to the current passing through it is sufficient to overcome the opposition of the spring and the armature of the magnet is attracted and closes the circuit. Quite as a matter of course, when the speed falls off and the current strength drops, the spring again pulls the armature away thus opening the circuit The popular idea in connection with a storage battery is that when a current of electricity is passed through the storage battery, that the cur- rent is "stored" in the battery. This is not the case at all. A "fully charged" battery does not contain any electricity. What actually takes place is this when a current is passed through the battery certain elements in the storage battery plates are combined with the solution or elec- trolyte in the battery by a purely chemical pro- cess. This is why the hydrometer reading of the solution in a fully charged battery is much higher than that of a discharged battery, because the solution is heavier, having in it some of the ete- ments which were in the plates of the battery before the charging took place. When the Hattery is discharged the action which takes place is that the chemicals in the solution or electrolyte are again combined with the plates in the storage battery, through another chemical action, and that is the reason why the hydrometer reading on a discharged battery is materially lower than that on a fully charged battery. As mentioned, there is no electrical energy stored up in the storage battery when it is charged. The current which is taken from a fully charged battery is generated through the chemical action described, and is The Starter-Lighter System. 91 generated only at the time it is being taken from the battery. When a battery is charged certain elements in the solution are constantly striving to again com- bine with the elements in the plates, or to return to the condition which they were in before the battery was charged. This explains the reason for the storage battery gradually discharging it- self when it is not in use. On the other hand when a storage battery is discharged, if it is left in that condition it will ruin itself in a short time. This is due to an ac- tion called "sulphating." A storage battery will last longer and can be kept in good condition most easily when it is in constant use, that is to say, when it is being charged and used and recharged right along. A writer once described a storage battery very aptly when he said it was "a nervous proposition" and that it needed constant "excitement." This is really the situation in a nutshell. To keep your storage battery in good shape it should be kept in service. To all intents and purposes, the starting motor is quite identical in principle to the' dynamo. It comprises a wirewound rotating armature, posi- tioned between the field pieces, and also has a commutator. As a matter of fact, practically any dynamo can be used as a 'motor, or vice versa; but because of their different uses, some slight alterations have been made in the machines which distinguishes the one from the other. The start- ing motor, for instance, is wound with much coarser wire than the automobile dynamo, the reason being that it must develop a great deal of power and to do that needs a whole lot of current. Fine wire would burn out under the strain. The dynamo, on the other hand, goes on 92 Care of Automobiles. pumping only a small amount of current and does not need heavy wire. In some instances, the function of both dynamo and starting motor are combined in a single in- strument which is then called a motor-generator, and such a system is designated by the automo- bile maker as a "single unit" system as against the "two unit" system wherein dynamo and starting motor are each separate units. The following tabulation will be found useful in determining when the electric starting and lighting system is at fault and locating troubles: SYMPTOMS OF TROUBLE. The Causes of Troubles can be Determined by a Study of Symptoms. Ammeter does not indicate "Charge" engine speeded up, but indicates "Discharge" when lights are turned on, engine at rest. Dynamo or regulator not working properly. Dynamo brushes do not make firm contact with commutator. Dynamo belt too loose to drive dynamo at proper speed. Car speed too low. Ammester does not indicate "Charge" lights off, engine speeded up, and does not indicate "Dis- charge" lights on, engine at rest. Open or loose connection in the battery circuit or in battery itself. Battery terminals not securely connected. Dynamo terminals loose. Ammeter may be at fault. Ammeter indicates "Discharge" lights turned off, engine at rest. Ammeter pointer bent. Insulation on wires injured, permitting contact with frame, causing short circuit. Cutout not operating properly. The Starter-Lighter System. 93 Ammeter indicates "Charge" engine at rest. Pointer bent. Ammeter "Charge" indications below normal. Dynamo speed low. Regulator not functioning properly. Excessive lamp load. Commutator dirty. Generator defective. Ammeter "Charge" indications above normal. Regulator not functioning properly. Short circuit in battery or in charging circuit. Ammeter "Discharge" indications above nor- mal, engine at rest. Lamp load excessive. Lamp wires in contact with frame. Regulator cutout points stuck. Ammeter pointer jerks intermittently from "Charge" to Neutral while engine is speeded up. Short circuit in system. Loose connection in dynamo circuit. Brushes making poor contact. Fuses blow repeatedly. Lamp wires in contact with frame. Lamps defective. Short circuited. Try new bulb. Engine cranking speed very low. Battery almost discharged. Battery sulphated. Engine stiff. Starting cable not firmly secured to battery, starting switch, and motor. Motor brushes making poor contact. Starting motor does not rotate. Battery may be discharged. Battery may be sulphated or injured. Starting switch not making good contact. Motor brush may not make contact with commu- tator. Battery terminals may not make firm contact. 94 Care of Automobiles. Lamps will not light, but starter cranks engine. Lamps burned out or filament broken. Try new bulb. System short-circuited. System open circuited. Lamps seem to burn brightly but fail to illum- inate road sufficiently. Lamps out of focus. Rays of light directed too far upwards. Reflectors tarnished. Lamps burn dimly or not at all. Battery weak, discharged. Lamps old, blackened. Try new bulbs. System may be short-circuited. Resistance of circuit high, due to loose or dirty wire connections. Lamp bulbs may be of too high voltage., Lamps blacken or burn out quickly. Lamps not of the proper voltage. Dynamo or regulator not working properly. Lamps defective, poor grade. Loose connection between generator and battery. Lamps flicker and ammeter unsteady. Loose connection in lamp wires. Loose connection between battery and dynamo. Loose contact at lamp connector or at lamp bulb. Poor contact between fuses and fuse clips; fuse clips must securely clamp fuse ends. Exposed wire touching frame intermittently, caus- ing short circuit. Lighting switch contacts burned. Lamps burn very dimly or not at all when starting pedal is operated. Battery very weak, almost discharged. Battery injured, due to lack of water. Battery cables not rigidly connected to battery or motor wiring. CHAPTER XIII. OPERATION OF ECLIPSE-BENDIX STARTER DRIVE. Simplicity of Important Unit Between Starter Motor and Engine Beclouds Its Action- Has Been Adopted by Most Starter Makers and Does Away With Hand Operated Devices. ONE of the most importan^, elements in the operation of any electric starting system is the mechanism which connects the electric starting motor to the engine when the latter is to be started, and disconnects it when the motor has taken up its own cycle of- operations. Such a de- vice is essential, for it is obvious that to drag a heavy starting motor would put an extra load on the engine and detract from its "snap" and pull- ing powers, while at the same time the starting motor, save in rare instances when it is built in a single unit with the dynamo, is not built for con- tinued operation. The first starting systems usually were pro- vided with a shifting gear which was meshed with teeth on the periphery of the flywheel through the agency of a hand lever or pedal when the motor was to be started and thrown out of engagement again and when the engine began to fire. Ar- rangements of this sort still persist, but by far the greater number of starter manufacturers have thrown them into the discard and applied the Eclipse-Bendix drive. This little device auto- matically engages and disengages the starting motor at the proper times, without the slightest attention on the part of the operator and its al- most universal application to starting systems makes a complete description of it, together with (95) 96 Care of Automobiles. a few words on its care, practically a necessity in a work of this kind. The design of the Eclipse-Bendix Drive is so simple that at first it is hard to understand how it performs so many automatic movements and functions. The device consists of a hollow shaft hav- ing screw threads on the outside, and a hol- low gear having screw threads on the inside; so that the gear screws on the shaft like a nut on a bolt. A circular weight is fastened to the gear, and is slightly out of balance. A coil spring connects the electric motor shaft and the hollow screw shaft. (See Fig. 1.) When the electric motor starts it drives through the spring and turns the screw shaft. Because of the weight the gear is too heavy to turn with the screw shaft, and because the gear does not turn it must move along the screw shaft (just the same as if you turned a bolt having a nut on it, and kept holding the nut with your fin- gers to keep it from turning so that it would be screwed along the bolt). After the screw gear has moved along the screw shaft and engages with the flywheel gear, it then keeps moving along until it reaches the stop at the end of the screw shaft. The two gears then are fully meshed, and it is obvious that when the screw gear has reached the stop it can not move any farther, and it then must turn with the screw shaft. (See Fig. 2.) At this particular moment the screw shaft and electric motor are revolving at a great speed, and this great blow and the power of the electric mo- tor are both taken through the coil spring. The spring keeps coiling until all this power has been applied to the flywheel gear and the engine starts turning. As soon as the engine starts exploding and runs Edipse-Bendix Starter Drive. 97 "IT'S AUTOMATIC" Arrows Snow Direct ion or Rotation Eclipse I ready to be automatically the electric motor ii> started .1 and about to crank. The screw minute and stores this terrific fly-wheel and starting the engine. Afte 98 Care of Automobiles. under its own power, the flywheel, of course, turns much faster than it was cranked by the starter. Because it is now turning so much faster, it increases the speed of the screw gear so that the latter runs faster than the screw shaft on which it is mounted. It is, therefore, plain and easy to understand, that if the screw gear runs faster than the screw shaft, it will be screwed on the threads of the shaft (like a nut on a bolt) until it has been screwed out of mesh with the flywheel gear. This demeshing movement is entirely auto- matic, and eliminates the use of an overrunning clutch. And now that the screw gear -is out of mesh, it is natural to suppose, if the electric mo- tor keeps running, that the gear will be automati- cally screwed right back into mesh with the fly- wheel gear. But the "unbalanced weight on the screw gear now performs its automatic function. ,That is, being slightly out of balance, the weight twists or cocks the screw gear so that it clutches and binds on the screw shaft and turns with it. This automatic clutching is all due to the. centri- fugal force of the unbalanced weight. (See Fig. 3.) When the electric motor stops running, the screw gear has been fully screwed away from the flywheel gear, and it remains in that retarded po- sition until it is again required to start the en- gine. The Eclipse-Bendix Drive should not require any care or attention during the life of a motor car. The screw shaft should never be oiled or lubri- cated. It is not necessary in fact, the screw gear works to best advantage when the screw shaft is dry. Through accident or otherwise, should the fly- wheel ever be entirely exposed and unprotected, Eclipse-Bendix Starter Drive. 99 and the flywheel gear possibly drag in wet mud, a slight inconvenience may result therefrom. But such a condition and operation of a car is, of course, unreasonable. The gear on the screw shaft has an automatic self-cleaning action, but, in any extreme case, it may then be necessary to clean the screw. Therefore, a slight inconve- nience is the only penalty for such careless mis- use of the car, by having it in such an unprotected condition. Back fires are unnecessary, because the driver of a car should have the spark lever properly re- tarded, and the gas throttle should not be wide open, but should only be moved over enough for starting. With the spark and throttle levers only slightly advanced, back fires are avoided and the engine starts easiest and quickest. In case of a back fire, the explosive shock is taken through the coil spring, which absorbs most of the destructive blow, and is another automatic feature of the Eclipse-Bendix Drive. As an extra precaution against back fires the drive spring and drive screws are designed with large factors of safety. The teeth on the screw gear and flywheel are chamfered or pointed on only one side, to make the meshing natural and easy. However, should the teeth meet end to end, the screw shaft itself is designed to automatically move backwards against and compress the coil spring. This gives the screw gear time enough to turn and enter the flywheel gear. Should sticking of gears ever occur, they can be released by throwing in the clutch and moving the car. Such trouble would be due to incorrect chamfering or inaccurate alignment of the gears. Also it might be due to the. binding of the drive parts and prevent com- pressing and proper functioning. Such defects should be corrected. 100 Care of Automobiles. If while the engine is running the electric mo- tor should be accidentally started, the screw gear will, of course, screw over against the turning flywheel gear. But instead of the clashing and smashing of gears that might be expected, there is no damage whatever, as the gears simply touch once. This is because the flywheel gear will speed up the screw gear, and thus automatically screw it away. The turning screw gear will then auto- matically clutch and bind on the screw shaft in exactly the same manner as when it is cranking and has been demeshed when the engine starts exploding. The Eclipse-Bendix Drive is guaranteed against defective material and workmanship. All parts are made of specially selected steels and properly heat treated. Every care is taken to give complete satisfaction. CHAPTER XIV. SUPREME IMPORTANCE OF BATTERY CARE. Batteries Will Give No Trouble If Attended to Regularly and Properly Full and Explicit Rules For Battery Care and Upkeep The Rules Are Inflexible. A3 for the mechanical elements of the start- ing and lighting system, aside from occa- sional lubrication according to directions furnished by the maker, there is but little for the owner or driver to do, and nothing to worry about. Nor, with the exception of the storage bat- tery, is there anything in the electrical end of the system that needs constant attention. The bat- tery, however, does require a certain amount of attention which, if the best results are to be ob- tained, and freedom from trouble assured, must be done with the regularity of clock work. And in speaking of the battery and battery care, there is one little point that must never be forgotten. Most rules and regulations are more or less flexible, but that is not the case with the storage battery instructions. They must be fol- lowed to the letter. A storage battery is an ex- pensive and at the same time a delicate me- chanism, and it does not pay to experiment with it. No one yet, barring accident, had trouble with a battery who was careful to follow the in- structions laid down for its care to the letter. Now for the instructions. 1. Batteries must be properly installed. Keep battery securely fastened in place. Battery must be accessible to facilitate regular adding of water, and occasional testing of solu- (101) 102 Care oj Automobiles. tion. Battery compartments must be ventilated and drained, and all water, oil and dirt kept out. Battery should have free air space on all sides, should rest on cleats rather than on solid bottom and holding devices should grip case or case han- dles. A cover, cleat or bar pressing down on the cells or terminals should not be used. 2. Keep battery and interior of battery com- partment wiped clean and dry. Do not permit an open flame near the battery. Keep all small articles, especially of metal, out of and away from the battery. Keep terminals and connections coated with vaseline or grease. If solution has slopped or spilled, wipe off with waste, wet with ammonia water. 3. Pure zvater must be added to all cells regu- larly and at sufficiently frequent intervals to keep the solution at the proper height. The proper height for the solution is usually given on the instruction or name-plate on the bat- tery. In all cases the solution must cover the battery plates. The frequency with which water must be added depends largely upon the battery, the sys- tem with which it is used and the conditions of operation. Once every two weeks is recom- mended as good practice in cool weather; once every week in hot weather. Plugs must be removed to add water ; then re- placed and screwed home after filling. Do not use acid or electrolyte, only pure -water. Do not, use any water known to contain even small quantities of salts of any kind. Distilled 'water, melted artificial ice or fresh rain water are recommended. Use only a clean, non-metallic vessel. Add water regularly, although the battery may seem to work all right without it. Care of Battery. 103 4. The best way to ascertain the condition of the battery is to test the specific gravity (density) cf the solution in each cell with a hydrometer. This should be done regularly. A convenient time is at the time of adding water, but the reading should be taken before rather than after, adding the water. *-x reliable specific gravity test cannot be made after adding water and before it has been mixed by charging the battery or by running the car. A common and convenient form of testing the specific gravity of the electrolyte is with a hydro- meter syringe. To take a reading insert the end of the rubber tube in the cell. Squeeze and then slowly release the rubber bulb, drawing up elec- trolyte from the cell until the hydrometer floats. The reading on the graduated stem of the hydro- meter at the point where it emerges from the solution is the specific gravity of the electrolyte. After testing, the electrolyte must always be re- turned to the cell from which it was drawn. The gravity reading is expressed in "Points," thus the difference between 1,250 and 1,275 is 2f points. 5. When all cells are in good order the gravity will test about the same (within 25 points) in all. Gravity above 1,200 indicates battery more than half charged. Gravity below 1,200 but above 1,150 indicates battery less than half charged. When battery is found to be half discharged use lamps sparingly until by charging the battery the gravity is restored to at least 1,200. (See section 8.) 104 Care of Automobiles. Gravity below 1,100 indicates battery com- pletely discharged or "run down." A run down battery should be given a full charge at once. A run down battery is always the result of lack of charge or waste of current. If, after having been fully charged the battery soon runs down again there is trouble somewhere else in the sys- tem, which should be located and corrected. Putting acid or electrolyte into the cells to bring up specific gravity can do no good and may do great harm. Acid or electrolyte should never be put into the battery except by an experienced battery man. 6 Gravity in one cell markedly lower than in the other, especially if successive readings show the difference to be increasing, indicates that the cell is not in good order. If the cell also regularly requires more water than the others, a leaky jar is indicated. Even a slow leak will rob a cell of all of its electrolyte in time, and a leaky jar should be im- mediately replaced with a good one. If there is no leak and if the gravity is, or be- comes, 50 to 75 points below that in the other Cells, a partial short circuit or other trouble within the cells is indicated. A partial short circuit may, if neglected, seri- ously injure the battery and should receive the prompt attention of a good battery repair man. 7. A battery charge is complete when, with charging current flowing at the rate given on the instruction plate on the battery, all cells are gas- sing (bubbling) freely and evenly and the gravity of all cells has shown no further rise during one hour. The gravity of the solution in cells fully charged as above is 1,275- to 1,300. V Care of Battery. 105 8. The best results in both starting and light- ing service will be obtained when the system is so designed and adjusted that the battery is normally kept well charged, but without excessive over- charging. If, for any reason, an extra charge to maxi- mum specific gravity is needed, it may be accom- plished by running the engine idle, or by using direct current from an outside source. In charging from an outside source .use direct current only. Limit the current to the proper rate in amperes by connecting a suitable resist- ance in series with the battery. Incandescent lamps are convenient for this purpose. Connect the positive battery terminal (painted red, or marked POS or P or -f-) to the positive charging wire and negative to negative. If re- versed, serious injury may result. Test charging wires for positive and negative with a voltmeter or by dipping the ends in a glass of water con- taining a few drops of electrolyte, when bubbles will form on the negative wire. 9. A battery which is to stand idle should first be fully charged. A battery not in active service may be kept in condition for use by giving it a refreshing charge at least once every month, but should preferably also be given a thorough charge, after an idle period, before it is replaced in service. A battery which has stood idle for more than two months should be charged at one-half normal r?.te to maximum gravity before again being phiced into service. It is not wise to permit a battery to stand for ti'ore than six months without charging. In conclusion, it might be well to point out that with the first flurries of real winter, it is well for motorists to heed the "test your battery" advice. During the summer months the battery 106 Care of Automobiles. is kept well charged because owners drive their cars sufficient to keep the battery in good shape, bii~ in the winter months, with consequent less amount of driving, automobile batteries some- times "run low." The old adage of "an ounce of prevention is worth a pound of cure" certainly applies to the upkeep of automobiles, and if owners will give their batteries inspection, there is no occasion for it ever "going dead." Most owners are inclined to make necessary inspections, provided it can be easily done, and the car manufacturers have themselves to blame in many cases by having the part that needs inspection placed so that it is difficult to reach. With a hydrometer (which can be had at a very nominal price) the owner can very easily test the conditions of each cell of his storage battery every week or so. This instrument merely gives, on an easily-read scale, the specific gravity of the liquid of each cell. The test is easily made, and from the reading of this specific gravity the owner may tell at a glance whether the battery is fully charged or is nearly exhausted. Thus, if he finds the battery is but partially charged, he may know that the lights and starter have been used without sufficient running of the car to re- place the current consumed. This will furnish a hint to him to use the lights and starter sparingly until some extended daylight trip of several miles at a fair, average speed, will serve to restore the electrical reservoir to its normal level. This oc- casional testing of the storage battery, together with the addition of the required amount of dis- tilled water to each cell every week or two, is the only work required of the owner of the average car to keep the heart of his starting and lighting system in proper condition. CHAPTER XV, CLUTCH ADJUSTMENTS. Detailed Directions for Increasing Tension, and Replacing Friction Discs on the Now Almost Universal Dry Disc Clutch. THERE are three essential clutch parts: the clutch spring to engage the clutch, the clutch pedal to disengage the clutch, and the friction surfaces whose duty it is to impart the power developed by the motor to the trans- mission. The friction units are the base of the flywheel, two Raybestos rings, the steel friction disc and clutch thrust ring. These are so ar- ranged that there is no metal to metal friction, but a very positive pickup with the Raybestos acting as a cushion. While the Raybestos rings are subjected to a great amount of usage, and abuse, in some cases, they wear but slightly. When they do wear, ad- justment can easily be made by loosening the top two screws, which may be seen by removing the clutch cover plate and turning the motor over slowly until they come into view. Adjustment is made by tapping them in a clockwise direction, a half inch or so, and retightening them. When the limit of adjustment for the first setting is reached, you will note that a new hole tapped for a cap screw will appear at the left end of the slot. You can then remove the cap screws, one at a time, and insert them. You will then have another complete range of adjustment.- When it is no longer possible to secure ad- justment, new Raybestos rings should be in- stalled and the cap screws replaced in the holes they were in before changing to the second range (107) 108 Care of Automobiles. of adjustment. This is necessary only after the car has been driven for a good long mileage. New Raybestos rings may be installed by any owner of average mechanical ability by following the complete instruction given below : Remove the drive and pedal shaft, then loosen cap screws and drop the transmission, which will Section showing working parti of dry discelut give you access to the actual mechanism. Slip two pieces of wood, approximately an inch thick, one under each of the projecting lugs, which fit into the shifting yoke ; then loosen the cap screws which hold the clutch cover plate in place. Be very sure to see that the blocks are placed under these lugs before you loosen the cap screws. You can now remove the units which are at- Clutch Adjustments. 109 tached to the clutch cover plate and lay them to one side. It is now necessary to pull out the. clutch thrust ring, then take off a plate at the top of the clutch housing and drive out the three dowel pins which fit in the notch cut in the thrust ring, with the aid of a drift punch. To do this, it will be necessary to turn the motor ov.er by hand in order that yeu may have access to each of them. When these are removed, you can take out the first Raybestos ring and the friction disc ; then the second Raybestos ring. You are now ready to insert the first new ring, The Clutch Disassembled. then the friction disc, which must be absolutely free to move on the shaft, then the remaining Raybestos ring and dowel pins. Next comes the thrust ring, which must be perfectly free to move forward arid backward. If it does not, you will probably find that the dowel pins, which are cut so that the heads will allow freedom of motion, are not properly set. This means that you must turn them until this position is reached. Next take up the clutch cover plate and ex- amine it until you find an "X," which is an in- dication that the holes for cap screws which are spaced closer than the remainder. Next, locate 110 Care oj Automobiles. the two close holes in the flange of the flywheel and insert the cap screws which hold clutch cover plate in place, being sure that the clutch crank thrust rollers are so turned that the flat side is against the thrust ring. As the wood blocks under the lugs of shifter collar have probably dropped out, you can now raise the transmission and insert clutch shaft. There may be some little difficulty on the part of an inexperienced man in getting -this shaft in proper position, but after a few trials it will be found to shift readily enough into place. With the aid of a pinch bar, force the lug of the shifter collar into the proper position in the clutch and throw out the yoke. Then, with one end of the pinch bar on the flywheel, and ex- tending through opening in clutch housing, pull up, not too hard, and the parts will slip into proper position, which will permit the cap screws, which hold the transmission, to be in- serted properly. In case the cover plate has been removed from the adjusting ring, care must be taken to replace it in the proper position. Since the bell crank levers are at thirds and the adjusting screws are at halves, a half turn from the proper position will make adjustment of the clutch impossible. In the cover plate, there is one hole that the cap screws go through to hold it on the flywheel, which is spaced differently from the rest. Be- low this hole will be found the "X" referred to and one of the bell crank thrust rollers must be placed directly opposite this "X." With this properly placed the bell crank thrust rollers will be in contact with a point on the thrust ring at the thinnest point of the ring when the clutch cover plate is placed and bolted to the flywheel. CHAPTER XVI. FUNCTIONS OF AUTOMOBILE TRANSMISSIONS. Why Some Sort of Speed Reducing Mechanism Is Needed Between Motor and Rear Axle Various Types of Motor Car Transmissions Described and Explained. WITH every gasoline engine it is absolutely necessary that some method be used for changing the relation between the speed and power of the car. When a gasoline engine is loaded above a certain limit it slows down, and the intervals between the explosions in each cylin- der become so far apart as to cause the engine to labor and finally stop altogether, unless some means is used to increase the speed of the engine by decreasing th'e load upon it. In considering this subject it must be remembered that when a car is using its maximum power, it may be divi- ded, either into considerable pulling power with slow speed, or high speed with low pulling power. Consequently, when a car is going at high speed and a considerable grade or a stretch of heavy road is encountered, the car will begin to slow down until the speed reaches such a point that t|he engine begins to knock and labor. When this point is reached, it becomes necessary to change to a lower gear, which, for the same speed of the vehicle, gives a considerable larger number of revolutions of the engine with a consequently larger pulling power. This pulling power is termed "torque," and if gasoline engines could be so designed as to afford an increasing torque with decreasing speed all would be well and the transmission could be elim- (iii) 112 Care of Automobiles. inated. As it is, taking into account the power of the motor at several speeds, nothing of this sort can be considered. At very low speeds the torque becomes of greatest importance. The use of the transmission is also necessary in starting the vehicle, because, until it reaches a certain momentum, there is a considerable load on the engine, so that a lower gear which allows a higher number of revolutions of the engine must be used. It is generally understood that to reverse mo- tion of the automobile motor is to labor under disadvantages in numerous ways. Power will be Fig. 2. lost owing to the inferior valve timing relation, which must follow if the camshaft is designed to suit reversing conditions. Unless certain complications are introduced in the valve action and since in any case it would be necessary to add to the flexibility of the motor by the use of a transmission, it would seem un- necessary to add to the valve motion anything in the way of complicated devices. An addition to the gear set is less complicated and the end is adequately served. Automobile Transmissions. 113 The most popular types of transmissions are the planetary and sliding gear types. The plan- etary with lew exceptions, is only used on the light vehicles, while the sliding gear type is ex- tensively used on all sizes of vehicles. The planetary transmission is somewhat cheaper to manufacture than the sliding gear type and also requires much less skill in its operation. There are two types of planetary gears, those comprising internal and external gears and those comprising only spur gears in their make-up. The latter type is the most popular and will be considered in this article. Fig. 2 illustrates this type of transmission and its principle of operation may be described as follows : The driving shaft "A" carries the driving pinion "B" which meshes with planetary pinions "O." The latter forms part of the sets of three pinions which are formed integral. "D" is the low speed planetary pinion meshing with the low speed gear "E," which is secured to the driven shaft "F." By applying the brake band "G" to the combined pinion carrier and drum "H," the planetary pinions are held stationary in space and act like a back gear. Pinion "B" rotating right- handed turns pinions "C" and "D" on their pin "M" left-handedly, and pinion "D" turns gear "E" and the driven shaft "F" right-handedly, that is, in the same direction as the driving pinion "B." For reverse brake band "I" is applied to the brake drum "J" which has the reversing pinion "K" keyed to it, being thus held stationary. When pinion "B" is rotated by the engine, planetary pinion "L" is forced to roll on "K" in a right- handed direction, carrying the pinion pin "M" and pinion carrier "H" with it, thus reversing the direction of the motion of driven shaft "F." 114 Care of Automobiles. Direct drive is obtained by engaging the high speed clutch "N," which locks the reversing gear "K" to the driving shaft "A," and since two equal gears "B" and "K" are now secured to the shaft "A," the planetary pinions are locked against axial motion and the whole transmission revolves as a unit. The sliding gear type of transmission consists of two parallel shafts mounted on suitable bear- ings in a housing called the transmission case. The first of these shafts is known as the primary or main driving shaft. This shaft is divided into two parts, the forward or driving end, and the rear or driven end, the latter being provided with a bearing at its forward end inside the former. The second of these shafts is known as the sec- ondary or countershaft. The driven part of the 'main shaft is either squared or provided with integral keys and carries the sliding gears, whose common hubs have squared holes or keyways to coincide with the driven shaft to make a sliding fit upon it. The driving part of the main shaft is provided with a gear which meshes with a gear on the countershaft and forms a drive for the latter. This countershaft has a number of gears fixed upon it, depending upon the number of speeds. The gears on both shafts are so spaced that shifting the primary set, corresponding gears on the two shafts can be brought into mesh suc- cessively without interference from the other gears. Shifting of the sliding set is accomplished by means of a hand lever located conveniently to the operator and a suitable connecting linkage. The shifter rod carries a fork which is attached to the sliding gears in such a manner as to permit them to rotate with the shaft. There are two common, arrangements of shafts. In some cases the countershaft is located below Automobile Transmissions. 115 the main shaft, while in others the two shafts are located in a horizontal plane. When the shafts are placed vertically the case is generally cast in one piece with a large hand / hole cover plate for inspection purposes. Where the shafts are placed in a horizontal plane, the case may either be cast in one piece or in halves, joined through the centers of the bearings. There are three general methods of mounting the transmission. 1. Combining it with the motor to form a unit power plant. 2. Individual mounting on a sub frame or cross mtembers. 3. Combining them in a unit with the jack shaft for chain drive and with the rear axle for shaft drive. All of these mountings may be made with a more or less degree of flexibility. Three point support is most generally resorted to, so as to relieve the unit of stresses set up by frame weavings. Fig. R depicts a three speed forward and re- verse selective sliding type of transmission. The primary shaft is squared and carries the two sliding gears, which are shifted by independent shifter rods. The countershafts are driven through constant rrftsh gears "A" and "B." In effecting the different speeds, gear "C" is moved forward and meshed with gear "D" for low speed, while for reverse it is moved backward and meshed with the reverse pinion "E," which re- mains in constant mesh with the reverse gear "H" on the countershaft. For second speed the gear "F" is meshed with the gear "G," while for high speed gear "I," which is integral with gear "F," is moved forward and meshed with the in- ternal gear formed integral with the constant 116 Care of Automobiles. Fig. R. Automobile Transmissions. 117 mesh gear "A." This forms another type of jaw clutch, while the type depicted above may also be used for effecting the high speed. The drive and speed reduction for first and second speed and reverse is through the constant mesh gear and the sliding gears which are meshed, being similar to the progressive type. The positive clutch type of transmission is re- lated to the selective sliding type, since it oper- ates on the selective principle. However, the gears remain constantly in mesh, and the gears on the main shaft are normally free to turn thereon, but may be fixed on their shafts by positive clutches. These clutches may either be of the jaw type or internal and external gears as mentioned above. The gears on the main shaft are fixed against axial motion, while the clutches are free to slide upon keys or a squared portion of the shaft. In this type, as mentioned, the speed changes are obtained by meshing the clutches, and Fig. 5 will serve as an illustration for this type; how- ever, the highspeed is direct, and since the reduc- tion between all gears is different, a provision must be made so that the countershaft can be dis- engaged when high speed is used. Transmission gears are usually lubricated by a non-fluid oil. For easy introduction of the lubri- cant, a hole is provided in the cover plate or upper half of the case, while the case or lower half is provided with a drain plug, so that the stated lubricant may be washed out with kerosene or gasoline. The bearing caps are invariably pro- vided with felt washers, while all other parts are provided with paper gaskets to prevent the lubricant from working out of the case. CHAPTER XVII. REAR AXLE TECHNOLOGY. Sidelights on the Construction of the Most Im- portant Element in the Running Gear which Every Car Owner or Expectant Car Owner Should be Familiar With. FROM the standpoint of safety the rear axle is almost as important a part of the motor car as the front axle. From the standpoint of the many things it has to do it is even more important. It must support more than half the weight of the car and its load. If it should fail to perform this or any one of its three other functions there would, of course, be no motor car. It is the part which gets the least attention and which is least understood by the average owner. Yet it must perform its functions without a hitch every time the car is taken out on the road. Owners will get more power f*om their en- gines, more comfort and satisfaction from their driving and will be more secure when they better understand the rear axle and give it more intelli- gent care. In the water an article either floats or sinks. And technically speaking, a rear axle is either "floating" or "non-floating." The terms "semi- floating," "three-quarter floating" and "seven- eighths floating" are really misnomers and should not be used. In the floating type the housing sustains the load and prevents wobble of the wheels while the axle shafts "float" within the housing and merely transmit the turning power from the differential to the wheels. (118) Rear Axle Technology. 119 In any but the floating type the axle shafts, beside turning the wheels, play some part in pre- venting wobble and therefore absorb some addi- tional strains. Tendency to wobble is caused by side pressure on the wheels. Engineers call this side pressure "skidding force," because the familiar skidding against a car track or curb pictures most clearly the side pressure on the wheels that is ever present in degree and is due to uneven pavements, to ruts and to turning corners. Rear axle design would be quite simple if the car always moved straight ahead over perfectly smooth roadways. Mere downward pressure of car and load; mere turning of wheels would require no great en- gineering ability. Side pressure or skidding force may on occa- sion be five to ten times as great as vertical force. 120 Care of Automobiles. Rear Axle Technology. 121 122 Care of Automobiles. (And axle engineers always have to take these occasions into consideration in their designs.) Skidding force is the greatest force to be con- sidered in axle design. Now, to understand the essential differences in the various rear axle types, let us consider the combined action of skidding force and downward pressure. For simplicity we can overlook the turning force because it is the same in all axles ; and as both halves of the axle are alike we can consider the force in one-half only. Note in Figure 1 that the weight of car and passengers is a force pressing down at "H." There is, of course, a reaction of equal force pressing up at the ground "T." These equal forces are called static load. The skidding force acts at "T" in the direction of the arrow or in the exact opposite direction. The static pressure tends to spring the axle as Rear Axle Technology. 123 shown in Figure 2. The skidding force tends to spring the axle as shown in Figure 3 or Figure 4, depending upon the direction of that force. Bear in mind that the axles do not really spring out of shape as shown in the illustration. The draw- ings merely indicate tendencies which correct engineering design prevents from becoming ac- tualities. Tendencies in engineering parlance are called stresses. Thus it is evident that both static force and skidding force create bending tendencies or stresses in the axle. It is the combination of the forces of weight and skidding when acting to- gether to produce the same tendency as in Figure 2 plus Figure 4 that determine the maximum stresses engineers must figure in designing a safe rear axle. Because "H" is 5 to 10 inches from the center plane of the spokes there is some bending stress set up by the static force. And as there is a con- siderably greater distance (half the diameter of the wheel, i. e., 16 to 19 inches) from the ground "T" to the center line of the axle, there is a much greater bending stress added by the skidding force. In the "full floating" type of axle, Figure 5, all the bending stress due to static force and skid- ding force is carried by the housing. The driv- ing shafts turn freely within the housing and bear only the "torque" or stress of turning the wheels. The shafts are said to float within the housing. In the "semi-floating" type, more properly called the "fixed hub" type, see Figure 6, the driving shafts turn freely within the housing. At their outer ends they are fixed in the hubs of the wheels and carry the bending stresses as well as the torque. In the "three-quarter floating" Figure 7 or bet- 124 Care of Automobiles. Fig 5 Full Floating ter the "flanged shaft" type, the housing extends into the hubs of the wheels as in the "full float- ing" type, but the ends of the driving shafts are connected rigidly by flanges with the wheels so that the shafts take almost all the bending stresses and all the torque. In the flanged shaft axle, especially when only one bearing is used under the center of the wheel, the stresses are quite simi- lar to those in the fixed hub type. We will there- fore confine our further study to the full floating and fixed hub types. It will be seen by a glance at Figure 5 that the preventives of bending in the full floating are the two bearings located fairly close to each other. A glance at Figure 6 will show that the preven- tives of bending in the fixed hub types are the two bearings located nearly half the car's width apart. Rear Axle Technology. 125 Everyone knows that when the supports are far apart they offer a much greater resistance to bend- ing stress. In the full floating axle the shafts can be more easily removed for repairs. This is an advantage on rare occasions. Either type will give as satis- factory service as the other if each is properly proportioned for its work. But it is necessary to make the full floating somewhat heavier than the fixed hub type for the same capacity. Time was, with all axles, when oil from the differential used to work along the live axles, leak out through the hubs and get into the brake- linings. Time was, when it stained the wheels, ran down the spokes and injured the tires. Then somebody said, "Why not run a sleeve into the central opening in the differential hous- ing, just to make pockets that will retain the oil ?" Why not ? And that's what was done. The oil is thrown to one side by centrifugal force when the car rounds a curve. The pocket catches the oil and holds it all of it till the car goes straight and gravity returns it to the differential. Oil doesn't get to the brake-lining ; it stays where it's needed, in the housing. It isn't merely the size or rated horse power of the engine that counts. It's the power that gets to the rear wheels which moves the motor car. And all this effective power must go through the more or less intricate mechanism of the rear axle. The slightest deviation of a shaft from the cor- rect line the slightest inaccuracy in the meshing of the gears puts additional strain on the engine ; increases fuel cost; diminishes satisfaction. The engine turns the propeller shaft rapidly at right angles to the wheels. In the rear axle this power must turn a corner toward each rear 126 Care of Automobiles. wheel; it must be divided so that each wheel gets an equal share no matter if one travels faster that the other when rounding a curve; and the number of revolutions per minute must be re- duced so that the wheels will not revolve as rapidly as the propeller shaft. Making the power of the engine turn the dor- ner and reducing the rate of rotation of the wheels are both accomplished by the use of a bevel pinion and bevel ring gear, or of a worm and worm gear. Bevel gearing is the commonest means for turning the power and reducing the motion in the gasoline passenger car. The most recent ad- vance in bevel gear construction is the introduc- * Full floating axle shaft Fixed h'.ib axle shaft tion of the helical bevel, the teeth of which are curved instead of straight. In a straight tooth bevel gear any given tooth goes into or out of mesh at one time along its entire length. In the helical bevel, however, the meshing starts at one end of the given tooth and gradually moves toward the other end. The same is equally true of the demeshing. On account of this action at least two helical teeth are in partial mesh all the time. It is this feature of gradually entering and leaving mesh that insures no pound, click or chatter of gears as they revolve in the axle. And the principle works as well when the gear and pinion are old and somewhat worn after thousands of miles of hard service as when they Rear Axle Technology. 127 are first assembled. Accurate tests show that the helical bevel is fully as efficient under all condi- tions as the straight bevel. Inside the big driving-gear is the differential. The object of the differential is to so divide the power received from a single source (the driving- gear) that it will apply at all times with equal force to the two rear wheels and yet allow one wheel to rotate faster than the other as required when turning a corner. From the differential the power is carried to the wheels by the axle shafts. They must be The inner sleeve keeps the oil from reaching the brake-lining. 128 Care of Automobiles. strong strong enough to resist the greatest pos- sible torsion under any conditions of travel. Yet they should be as light as is consistent with per- fect safety. Where the shaft enters the differ- ential it is enlarged, the end is splined and steel is left back of the spline a very important mat- ter. At its wheel end the shaft of the floating axle is enlarged to form an integral disc or "driv- ing dog" which fits into the driving plate of the hub and turns the wheel. Because the shaft of the fixed hub type axle takes both torque and bending stress it is not of uniform diarrfeter throughout the entire length. It is made thickest where stresses are greatest and one diameter tapers gradually to another diameter to avoid shoulders which would concentrate the stress. The flanged portion of the brake-drum rotates between two brake-bands, and when the levers are pulled they contract the external band or ex- pand the internal one, as the case may be. The surfaces of a brake-drum are accurately finished in order that the brake bands or "shoes" may take hold with equal force at every point. Even the brake-lining itself is inspected and tested and must not vary in its dimensions more than a thousandth of an inch. TORQUE AND DRIVING STRESSES. The rotation of the pinion at the axle-end of the propeller- shaft causes the driving-gear with which it meshes and the differential axle-shafts and wheels to revolve, thereby moving the car. At Jthe moment of starting, the inertia of the car and the traction of the wheels on the ground tend to prevent these parts from rotating. This produces a great pressure between the parts, and that pressure comes full force between the teeth of the driving pinion and those of the driving gear. Rear Axle Technology. 129 In starting the car forward, since the driving gear is momentarily stationary, die driving-pinion tends to climb up on the gear and in climbing to carry with it the propeller-shaft and the forward part of the housing through which it projects. In short, the entire housing tends through this pressure to rotate in a direction exactly opposite to that in which the wheels are turning. While this tendency to rotate the housing is Timken Toggle Brake. perhaps greatest at the time of starting the car it is also present at all times when the car is in motion, particularly when the wheels meet extra resistance as in sand or mud and when obstacles are struck. It is necessary to prevent the housing from ro- tating and to absorb the stress caused by the ten- dency to rotate, which stress is called "torque." Rotation of the wheels against the ground forces the axle forward. This "driving force" must be transmitted from the axle to the chassis. It is becoming more and more the general prac- Care of Automobiles. tice to take both the torque and the "drive" through the springs, particularly in the lighter cars. With properly designed springs this plan is entirely practicable, simplifies the construction and lowers its cost somewhat. It gives greater resiliency and consequently is easier on both the rear axle and the chassis as a whole. Some car makers prefer to "drive" by means of radius rods extending from the rear axle to Timken Cam Brake, the frame of the car. Several makers take the "torque" through torque rods fastened to a cross member of the frame near the transmission and extending to the rear-axle housing. The torque rods prevent the housing from turning, as their action is the same as that in- volved when a boy holds a broom-handle at its ends and a strong man takes hold at its center and tries to turn it. The increased leverage due to the boy's hands being far apart enables him to overcome the greater strength of the man. CHAPTER XVIII. THE DIFFERENTIAL. What It Is and What It Does An Automatic Gear Which Compensates for Erratic Rear Wheel Movement. THE differential comes into actual service in the center of a big bevel ring gear in the rear axle of a motor car. Here, as we have seen in our opening paragraph, it divides the power from the engine and transmits it to the rear wheels, so that one may revolve faster than the other when necessary. To illustrate the prin- ciple, the following brief description of the char- acter and functions of a differential is inserted for the benefit of those readers who may be un- familiar with this important part of the motor car. The differential consists of a set of bevel gears located at the center of the rear axle. Its pur- pose is to divide the power transmitted from the engine equally between the two wheels, and to do this in such a way that one wheel may re- volve faster than the other when necessary. In a wagon the rear wheels are mounted on a dead axle and revolve independently of each other. There is, therefore, no need for a dif- ferential. In a power driven vehicle the rear wheels must still revolve independently and yet each must receive one-half of ihe power trans- mitted through the rear axle. To illustrate the principle in as simple a man- ner as possible w show in Fig. 1 an experi- mental apparatus in which A A' are the two live axle shafts to whose outer ends are fastened the wheels W W. (131) 132 Care of Automobiles. w Mounted on the inner ends of the shafts A A' are the bevel gears G G'. Surrounding these gears and concentric with them is a belt-driven pully B. It will be clear that if we connect the two gears solidly by the rods R R', which in turn are securely fastened in the web of the pulley B, movement of pulley B will cause both the gears G G' to revolve at the same speed in the same direction ; and, since the wheels W W are, like The Differential. 133 the gears G G,' secured to the shafts A A', the wheels will also revolve at the same speed in the same direction. Now, to allow the wheels W W, and, there- fore, the gears G G', to revolve at different speeds, we remove the rods R R' binding the two gears together and substitute for these rods the pinions shown in Fig. 2. These pinions rotate freely on the web of pulley B and their teeth are in mesh with the teeth of the bevel gears G G'. It is clear that when the pulley B revolves, its motion is transmitted through the pinions to the gears G G' and on through the axles A A' to the wheels W W just as it was transmitted in the apparatus shown in Fig. 1, but with this im- portant difference if wheel W is now prevented from revolving, the pinions will rotate on the web 134 Care of Automobiles. and thus allow the gear G' to revolve, carrying with it axle A' and wheel W. If gear G revolves slowly, gear G' can revolve rapidly, or vice versa, because the difference in their motion is compensated for by the rotations of pinion P P'. It will also be clear that in all cases, the pres- sure transmitted from the pulley B through the pinions P P' to the teeth of the gear G and the gear G' will be equal, because the distances between the centers of the pinions and the teeth of both gears are always equal. In the simplest language possible, when gear G remains stationary, gear G' and the pinions roll around as it were, on gear G, the teeth of the pinions pressing forward on the teeth of gears G and G' with equal pressure. Referring now to Fig. 3, we see the differential as actually used in the rear axle. In place of pulley B in Figs. 1 and 2, we have the driving gear D, and instead of two pinions there are now four, but the action is the same as that described in Fig. 2. The driving gear D receives the power from a beveled gear known as the driving pinion, the latter being at the rear end of a "pinion shaft" coupled with the main propeller shaft which transmits the power from the engine. CHAPTER XIX. CARE AND ADJUSTMENT OF BRAKES. Most Important Unit in Car From Safety Stand- point, Yet Brakes Receive Scant Attention What to Do and How to Do It. MOTOR car brakes are a vitally important detail and, strange as it may seem, there is no other unit or system that receives so little attention from the motorist. Various reasons are often advanced for the lack of atten- tion given the brakes; however, the majority do not realize the importance of a properly adjusted brake system. When a motorist takes the re- sponsibility of operating a car, he places himself and those who may be with him in a very un- pleasant and sometimes death-defying position, unless he had absolute confidence in the brakes of his vehicle, which can only be gained from frequent inspection and adjustment. It is wrong to suppose that because the brakes worked prop- erly on a previous application that the same de- gree of service will go on indefinitely. Neglected brakes usually fail to perform their work at the most critical times, and no doubt many motorists recall just such instances; perhaps the result was not serious, but might have been very disastrous. It is not unusual to see a car on the streets in the congested traffic of the large cities collide with another vehicle, due to inefficient brakes. To arrest motion is equally, if not more im- portant than to create motion, so it would seem that while considerable attention is being paid to maintaining good acceleration, the same at- tention should be paid to provide equally, if not better, retarding force. It is true that the brakes may not be up to the standard of other parts, (196) 136 Care of Automobiles. but this should not be an excuse for not main- taining them at their maximum efficiency. With some the brakes are a pet hobby, and occasionally one finds brakes which are harsh, due to im- proper adjustment. In this case the brakes cre- ate considerable resistance to the turning move- ment of the wheels. It is not expected that every one should know the amount of strain in actual pounds that the Fig. 1. brake mechanism has to bear when one applies the brakes for stopping the car. That the amount is enormous is all the more reason why the brakes should be adjusted properly more than once or twice every year. All the prominent types of brakes are illus- trated herewith, and the various adjustments will be explained in terms which can readily be grasped by the lay mind. The illustrations cover both rear wheel and transmission brakes and apply to both hand and foot operated types. The various types of brakes illustrated are not Adjustment of Brakes. 137 necessarily used in the above combinations, as there is no reason why any of the many possible combinations should not be used. The arrange- ments here were made simply to show the vari- ous forms that are in general use. There are other types, but the principle of adjustment is practically the same and the following advice may be applied. The brakes illustrated in Figures 1 to 9, in- Fig. 2. elusive, have some means of adjustment, and it will be noted that some types have a means for complete adjustment of the brake band or in- ternal brake shoe, while there are also types which are not themselves adjustable and in which all the wear must be taken up by shortening the brake rods. Equalizers are generally being de- pended upon to absorb any unevenness of wear. Figures 1, 2 and 3 illustrate types which are provided with a complete adjustment for both internal and external brakes; that is, adjustment 138 Care of Automobiles. is provided for the points of control and the an- chors. Figures 4, 5 and 6 illustrate types in which complete adjustment only is provided for the external brakes and no adjustment is pro- vided for the internal brakes. Figure 7 depicts a set of brakes in which the conditions are just reversed, adjustment for both anchor and con- trol being provided for the internal brakes only. The arrangement shown in Figure 8 does not provide adjustment for either internal or ex- ternal brake. Figure 9 shows a transmission, brake and its adjustment, while Figures 10 and 11 illustrate adjustments sometimes provided for in the control of cam operated internal brakes. In making thorough adjustments a general in- spection should be made of all parts of the entire brake system in order to determine that all parts are in serviceable condition. It is important that the brakes be evenly adjusted so that when either set is applied there is the same braking effect on both wheels. In order to accomplish this it will be necessary to disconnect the rods from the foot pedal and hand lever and allow the mechanism to release as far as possible. It is a good plan to oil or grease all connections at this time, since it will be possible to work the lubri- cant into the bearings and joints. Then jack up the rear wheels so as to be able to turn them and block the front wheels so the car cannot move. In order to give a more comprehensive idea of the method of adjusting brakes, the writer will describe each type rather than a general de- scription of all types. Referring to Figure 1, which represents one type of Timken brake used on several models of the Cadillac cars and vari- . ous others, the method of adjusting the external brake is as follows: Turn the anchor adjusting screw "S," until Adjustment of Brakes. 139 that part of the band opposite the screw is brought as close as possible to the brake drum without touching it. Adjust the two nuts, "T," on the eye-bolt until the lower part of the brake lining just clears the drum. Next adjust rmt "V" on the upper end of the eye-bolt to bring low "W" to the position shown in the illustration when the brake is applied. When the brake is released, if the upper part Fig. 3. of the brake lining clears the drum more than 1/32 of an inch, the clearance should be reduced by the scr'ew "X" in the rocker lever "Z." When the adjustment has been completed be sure to lock all adjusting nuts. With the outer brake on one wheel completed, proceed to the other wheel, using the same methods there to adjust that brake. When this is done, connect the rod to the pedal again. In most cases it will be necessary to lengthen the rod, which can be done with the adjustable yoke end. It should be lengthened just enough so 140 Care of Automobiles. that it will be necessary to pull with one hand on the rod to make the holes match. With the rod connected one person should ap- ply the brake while another turns the wheels, to determine whether both brakes are working evenly. Depress the pedal slightly and hold in this position until 'both wheels have been tested. Continue this operation until it is found that the brakes are in even adjustment or that a change is needed. Such a change may be made by lengthening SCffWCf BffAtff B4HD UNIHG , Ofi KCTA/NCff Fig. 4. the rod leading to the brake, which is the tighter of the two. This will compensate for the uneven wear of the brakes which existed before the ad- justment was made. To adjust an internal brake is not near so easy as the external ; but as this is so little used it does not require frequent adjustment, unless condi- tions are reversed and the internal is used for the service or foot brake. The brake illustrated in Figure 1 is so arranged that it can be adjusted without removing the wheel. Remove cover "A" from the opening in the brake drum by unscrew- Adjustment of Brakes. 141 ing the lock nut "B" and turning the bolt to the left about one-quarter turn until the clamping bar "D" is released. Now turn the wheel until the opening gives access to the adjusting screw "E," and turn this screw until that part of the 1 brake band lining in line with said screw is brought as/rlose to the inner surface of the dyim as possible without touching it. Then turn the wheel until it gives access to the six locking nuts "N" and loosen these screws. Turn adjusting screws "F" and "F," which have right-hand threads on one side and left hand threads on the Fig. 5. other, until the center of the pin "C" stands about three-quarters of an 'inch back of an imaginary center line drawn through the two pins "H" and "H" when the brake is applied. With the brake released adjust screw "I" in the lever "J" and the stop screws "K"-"K" until the lower and upper parts of the brake lining clear the drum 1/32 of an inch. After making the adjustments, be sure to lock each one of the locking screws "N." Also replace and fasten securely the cover of the opening in the drum. The method of testing and adjusting rods is the same as for the foot brakes. 142 Care of Automobiles. In some constructions it is necessary to remove the rear wheel, and the proper adjustment can usually be obtained>by using as a guide the outer edge of the circular plate that forms a guard for the protection of the brake. However, it is much better to use a little more time by replacing the wheel and trying the brakes for both clear- an~fi\D& kror EaceCmy Fig. 1 Modified Form of Wheel Puller Having Two Arms and Cross Beam for Dis- placing a Bearing Cone. Fig. 2 Hub Wheel Puller for Removing Wheel and Bearing from Shaft or Axle Tube. depicted in Fig. 3. This consists of a 'split cast- ing adapted to be clamped loosely around the shaft back of the bearing inner race, and any pressure exerted to remove the bearing is applied directly against the member which is a force fit on the shaft. When any form of hub or bear- ing puller fails to start the member to which it is applied by direct pull, its action may be accel- erated after the screw has been tightened suffi- ciently to place the parts under a certain initial tension by a few sharp, well-directed hammer blows on the beam or main body of the device. In all cases where possible the pressure applied Hints on Repairing. 163 to remove a bearing or part should be exerted 'directly against the portion that is a tight fit on the shaft or in the housing. In most cases it is the inner member of the bearing that is a force or press fit on the shaft; the outer race member is usually a push fit in the housing and may be easily removed. If it is necessary to force the bearing off with a series of blows, always use a brass or hard babbitt metal bar or drift between the bearing and hammer, or even a piece of hard maple, hemlock or oak. Do not direct all the blows at any one point on the bearing, as this Cont Fig. 3 Construction for Remov- ing Single or Double-Row Annular Bearings Without Ex- erting Stresses on the Balls. Fig. 4 Illustrating Proper Method of Driving Bearings in Place with Yoke -Member of Soft Metal. tends to cramp it and will make it harder to drive off. Distribute them evenly around the entire cir- cumference, always having successive blows at points diametrically opposite. When driving bear- ings in place it is always best to use some form of soft metal yoke member, as shown in Fig. 4, or tubular section piece as shown in Fig. 5. With either the yoke or the other, tubular form, the hamrper blows are distributed evenly, and the bearing is driven in place without injury to either shaft or bearing components. When a double fork member is used one end can be made to drive against the inner race member while the other can be spread enough to fit the outer race if desired. 164 Care of Automobiles. Ball-bearings do not require the continual appli- cation of lubricants that is called for by plain bushings, and, to a lesser degree, by roller bear- ings, but this does not mean that lubrication can be neglected or done carelessly. The important point to observe is that none but pure mineral oils or grease be used, as any that show traces of acid or alkali, or that may become rancid from oxidization, will cause etch- ing and roughing of the highly finished surfaces of the balls and races. It has been the cus- tom of motorists in the years past to dis- card ball bearings when they have be- came worn. The supposition prevailed that worn-out bear- ings and bearing housings were merely "metal," and it is only in the past few years that the motor world has become acquainted with the fact that worn bearings are not useless and can be restored. When it is understood that a re- ground bearing is absolutely as good as a new and that the rejuvenation is accomplished at one-fifth the expense of what new ones cost, it will be ap- preciated that a real economy has been wished upon the motor world. Lubricants best adapted range from light ma- chinery oils used in small high-speed bearings, such as fitted in magnetos, lighting generators or starting motors, to the viscous grease utilized in those subjected to heavy loads and revolving at low speeds, as wheel or differential bearings. Whenever the bearing can be immersed in a bath of oil and properly protected from water and Fig. 5 Showing How the Blows of Hammer May Be Distributed Evenly with Tubular Tool. Hints on Repairing. 165 grit a lighter oil can be used, but when bearings are housed where dirt or water may get in, then the use of ample quantities of viscous lubricant, such as vaseline or other mineral grease that is free from acid, prevents the foreign matter work- ing in between the balls and races. I Regrinding a bearing entails very careful and precise work. In fact, so accurate does it have to be that the outside diameter will not have been changed to the extent of one-thousandth of an inch. In putting a bearing in "as good as new" con- dition, every reliable grinder must regrind the raceways so that the proper fitting can be made and the bearing allowed to perform its duties without a "hitch," which often is the case when not properly ground. New balls must be inserted and new retainers used where necessary. If all these things are properly and correctly done, the bearing should be returned to the owner not only as good as new, but should perform all the duties, and at the same time give to the owner of the machinery, or, rather, automobile, as much serv- ice as a new bearing. CHAPTER XXIII. CARBON, ITS SOURCE AND ELIMINATION. Ptor Oil the Chief Cause of Carbon Deposit How It Affects the Motor Running and In- creases Wear Various Methods of Effecting Carbon Removal. WHEN a sample of fresh oil is entirely boiled away, it leaves a black layer of carbon on the interior of the vessel in which the boiling takes place. This deposit is called residual carbon. Mineral lubricating oils are hydro-carbons; that is, they consist of a chemical combination, in various quantities, of the element carbon and the element hydrogen. It is evident, therefore, that there can be no such thing as a "non-carbon" oil. All oils when boiled or distilled to the end will leave a carbon residue, the quantity varying from a trace with highly filtered oils to a veritable incrustation with inferior oils. No oil exists from which carbon will not be produced when it is exposed to high temperatures. The amount of this carbon deposit depends largely upon the grade of the crude petroleum from which the lubricating oil is made, and the care and thor- oughness exercised in the process of refining. For the proper lubrication of piston, piston rings and cylinder walls, a film of oil must at all times cover their contact surfaces. Unfor- tunately, the piston, driven forward by the ex- ploding gases, exposes the protecting film of oil on the cylinder walls directly to the intense heat of the explosion (between 2000 and 3000 (166) Carbon. 167 Fahr.) This temperature is far above the flash point of any known oil. As a consequence, part of the oil film is flashed off and escapes with the exhaust gases. On the up-stroke of the piston a small portion of the partly burned oil film is carried into the combustion chamber, where it spreads over the walls and is further consumed by the heat of succeeding explosions. A continu- ous feed of oil to the cylinder walls renews the depleted protective film. From a consideration of these facts, therefore, it is obvious that the operating condition existing in the explosion chamber and upon the cylinder walls of an in- ternal combustion motor, is one of uninterrupted distillation to the end, and the carbon deposit left behind is residual carbon. CARBONIZATION. Rapid carbonization of a motor invariably results from the use of a poorly refined oil of inferior quality. Hot carbon and the sulphur compounds freed by the combustion of poor oil passing between valves and valve seats, erode and pit both, necessitating frequent regrinding. The carbonization of the explosion chamber, valves and top of piston is also caused by the use of an oil of incorrect body, too light or too heavy, too high an oil level in crankcase, or by the presence of mechanical defects in the motor. Figure 1 illustrates one of the most serious of mechanical defects contributing to the immediate carbonization of any motor in which it exists, namely, piston ring leakage. The effect of this leakage is the destruction of the oil seal between piston and cylinder with attendant loss of com- pression and power. A surplus of oil is drawn into the cylinder during each inlet stroke, and the highly heated gases escape past piston rings and piston into the crankcase during each expansion stroke. This breaks or "splits" the oil there and 168 Care of Automobiles. destroys its lubricating properties within a short time. Since carbon on the walls of the combustion chamber takes up an appreciable amount of space and proportionately decreases its volume, the compression pressure increases to a dangerous point, where premature or spontaneous ignition occurs. The low heat conductivity of carbon, evidenced by incandescent points (Fig. 2), only aggravates this situation. These glowing points ignite the explosive charge before the piston reaches top dead center, thus giving rise to terrific blows upon the bearings, and to unneces- sary wear. All noise and knocks mean loss of power. A troublesome carbon deposit and heavy ex- haust smoke usually attend the use of too light an oil in the majority of motors. The consump- tion of a light oil is much greater than that of other grades, and for this reason a larger quan- tity is fed. Due to its light body, such an oil is copiously sucked past piston rings into the ex- Carbon. 169 plosion chamber. Compression losses result be- cause of the poor gas seal afforded by light oil. If an attempt is then made to decrease carboniza- tion and smoke by cutting down the oil feed, insufficient lubrication of the upper portion of cylinder walls and destructive scoring end the story. (See Fig. 3.) Buying a cheap grade of oil because of the low price is not true economy, but will eventually prove to be a very expensive practice. The principal lubricating mediums commonly used are fluid oil and semi-fluid oils and greases derived from both mineral and animal sources. Graphite, one of the most important lubricants known, is a form of crystalline carbon. The mediums best adapted differ with the nature of the work the parts are to perform. An oil that is suitable for one portion of the automobile mechanism may prove actually injurious to other parts. By adding about one teaspoonful of ground flake graphite to every gallon of cylinder oil, it is possible to carry to all surfaces a material that is finer than the most minute pores of the metal and which will gradually cover the metal with a film which heat cannot easily destroy. The bene- fits derived from the use of graphite in oil are accumulative, for which continued use all the bearings, cylinder walls and piston rings are pro- tected by a lubricant which impregnates the metal. All graphite is not lubricating graphite, however, nor is all lubricating graphite suitable for use in cylinder oil. Care must be exercised and only finely ground flake graphite of the best quality should be used. Cylinder oil should be derived from a crude petroleum base, because oils of this nature are inorganic and are not liable to decompose by exposure to the air or by heat as are the organic 170 Care of Automobiles. lubricants derived from animal fats or vegetable sources. The best cylinder oils are obtained in three grades: light, which has a consistency slightly greater than machine oil ; medium, which is some- what heavier than the light, and is an inter- mediate grade between that and the heavy-bodied oil which has the consistency of warm molasses. The medium grade is best suited for use in sum- mer, and the light grade in winter. The removal from time to time of carbon de- posits which accumulate in the combustion cham- ber and on the tops of the pistons is necessary on all gasoline engines. This carbon deposit is always a source of difficulty to an owner or driver and its presence tells so adversely upon the run- ning of the engine. The frequency of the carbon removing operation depends entirely upon the severity of the service and the quality and quan- tity of the lubricating oil. This carbon is a resi- due product of oils and its presence is indicated i Carbon. 171 by a tendency to knock when climbing a hill, unless the spark is unduly retarded, and also by the overheating of the engine. This carbon is a deposit of heat decomposition of the fuel or lubricant, or both, under pressure and in the presence of too little air for combus- tion. Too rich a mixture almost invariably re- sults in the formation of carbon, which also fol- lows upon the use of oils that do not stand high enough temperatures, or that are otherwise of poor quality. It may also be caused by delaying the opening of either intake or exhaust valve, so that not enough time is provided for the opening of the exhaust. When this carbon is present in lumns, it will tend to become red-hot and cause pre-ignition. Small particles may lodge on the valve seats, pre- venting them from closing, as well as lodging in the piston rings, so that compression and conse- quently power is lost. There are several ways of removing carbon, which depend upon the facilities at hand. It may be removed with denatured alcohol, scraping or by burning it out with oxygen. Denatured alcohol has also been found to be a good decarbonizer. It should be introduced into the cylinders while hot and allowed to re- main there over night. It will then loosen the scale on the cylinder walls and pass out through the exhaust. In using decarbonizers on a four or six cylin- der motor, two, cylinders must be treated at a time, as it is best to bring the pistons in the cylinders into which the decarbonizer is intro- duced into the topmost position with all valves closed. When denatured alcohol is used an ounce or so shall be used for each cylinder and should be squirted up against the top of the inside of 172 Care oj Automobiles. , the cylinder head through a spark plug hole with a long curved spout oil can. Also put a little in spark plug and screw it in place again. The necessity for scraping may be minimized by injecting a tablespoonful or two of kerosene into the cylinders after the day's run while the engine is still hot. Kerosene when used in this way has a solvent action, which may be utilized more fully by turning the motor over a few revo- lutions, with the ignition off, so that the kerosene will work over the entire cylinder surface. When it becomes necessary to scrape the cylin- ders, intake valve and exhaust valve port plugs should be removed and the engine^ turned over until the piston reaches its top center. The car- bon deposits can then be removed by carbon scrapers. These are sharp tools of different shapes, bent so as to reach the piston head and top of the cylinder. All carbon removed should be scraped toward the exhaust valve, and when the scraping is completed the motor should be turned over until the exhaust valve has opened. Then scrape the carbon past the valve into the exhaust passage, whence it will be blown out. Now brush the surfaces clean and be sure that no carbon remains between the valve and its seat. Finally, wash with kerosene. A small electric light can generally be placed in one valve port plug hole and the condition of the surface noted through the other one. In order to remove carbon from the walls of the piston and rings, it becomes necessary to dis- mantle the motor. Either operation is a long and tiresome job at best, but the improvement in the power and running of an engine afterward will more than compensate for the work expended by the owner. Oxygen can also be used for removing carbon by burning it out ; however, this method is mostly Carbon. 173 used by large repair shops and may harm the engine if the work is not properly understood. The object of this process is to burn the carbon out so that flames will not be directed to any particular spot any length of time. A good plan to follow when scraping carbon is to grind the valves after it has been removed, but do not disturb them until the scraping has been completed. CHAPTER XXIV. LITTLE THINGS THAT COUNT IN CAR CARE. A. Compilation of Useful Information, Short Cuts and Kinks That Will Prove Helpful to the Motorist Simple Ways of Accomplishing Complex Operations. CLEANING THE WHOLE CAR. THE greatest advantage of any motor vehicle, whether it be intended for pleasure or com- mercial use, is its appearance. This is usu- ally given considerable study when the car is purchased; however, the value of appearance is soon lost sight of, and in six to eight months the car is ready for another painting or rennishing. Considerable attention is generally directed to the adjusting of the mechanism, but very little atten- tion is paid to the finish. Reference is not only made to the body, but also to the motor, radiator, the chassis in general, upholstering and top. The clean cut motor of the present day with all working parts enclosed requires but a few min- utes a week with a little waste and kerosene or gasoline. Applying the waste, saturated with either of these will remove all oil, grease and dirt. The oil and grease soon become covered with dust and will cake and harden. The mud pan should be thoroughly cleansed, so that all oil and gasoline are removed, as this is the cause of a considerable number of fires, when the motor backfires through the carburetor, and especially when it is mounted low so that the flame shoots under the motor. The inner side of the hood should also be cleansed regularly, as this usually catches oil thrown off the motor. The radiator air spaces are often clogged with (174) Little Things That Count. 175 mud from the road, which should be washed off. If it is permitted to remain it will eventually reduce the efficiency of the cooling system, by re- tarding the air circulation through the radiator. The transmission, inner side of the frame, brack- ets, control levers, pedals, etc., should be kept clean, as grit and sand in these bearings will cause wear to appear rapidly. Kerosene is frequently used for cleaning out the disc, clutch and lower half of the crank case. This should be saved, as it lends itself well to the cleaning of all metal parts. After cleaning, all metal parts should be rubbed dry and all bright parts should be polished. Spare rims and tires should be kept clean and covered, so that they can be handled quickly and comfortably. The fenders add considerable to the appear- ance of the car and should always be kept in proper condition. Mud should never be removed with tools after it has become hard. If it is too heavy to wash off a wood mallet faced with about twenty- four thicknesses of flannel should be used, so that the finish will not be marred by blows from the mallet. Mud contains substances undergoing chemical action that tends to corrode and dull the enamel or varnish when allowed to remain for any con- siderable length of time. Turning now to the body, which, perhaps, gets some attention, it may be well to enlighten the lay man on the care necessary in preserving the luster. Among the necessities for successfully accomplishing this are two sets of each, pails, sponges, chamois and, in fact, everything con- nected with the washing of a car. The above articles for the first washing should be kept sepa- rate from those used for the second washing. A further suggestion would be to use separate 176 Care of Automobiles. sponges and chamois for the chassis and wheels, as more or less grease and oil collects on these parts, which should not reach the body. Oil gives the body a cloudy and smeared appearance, while mud which hardens leaves a spotted surface, which can only be remedied by rermishing. Never allow any one to rub their hands on any of the varnished parts of the car, as the fine particles of dust under the fingers will scratch the varnish li;-- emery. The water should be applied to the body with a hose, using it without a nozzle or a soft wool sponge. When the mud has caked very hard allow it to soak a little by playing the stream on it. An easy flow of water through the hose will soften the heavy coating, which is all that is neces- sary. Don't squirt the water from a nozzle of the hose against the car, but rather let it run freely with a slight pressure, thus washing it away as freely as possible. Following this a solution of soap dissolved in lukewarm water should be used to remove the remaining dirt with a soft sponge. Care should be taken to keep the sponge clean, removing the sand and grit frequently, as it will accumulate very rapidly and scratch the surface. A good soap is of considerable assistance, but be careful that it is strictly neutral, as a soap which con- tains an excess of alkali or oil is injurious to the varnish. The surface should be thoroughly cleansed, leaving no trace of mud or grit. Then rinse off the soap solution with a soft sponge and a good quantity of fresh water before it has had time to dry. The next step is to dry the surface with a chamois skin, rubbing it only lightly. It should be wiped lightly over the surface, leaving a thin vapor on the body, which drys quickly, leaving the surface clean and sparkling. Rinse the chamois frequently and wring dry. Little Things That Count. 177 In washing the car always be careful not to let water reach the batteries, spark coil, or any unit of ignition, starting and lighting units. Particular attention should be given to the corners and crevices, and water which may lodge there should be soaked up with a sponge and well dried. Gasoline or turpentine should not be used in cleaning paint work on the car ; while bright sun- light will not only crack the varnish, but will deaden the gloss of the best finish. In dusting varnished surfaces always use a soft woolen duster rather than one made of feathers. The leather upholstering can be cleansed by washing with lukewarm water and castile soap, then rinsing with clear water, using a sponge in both operations. The surface then should be wiped dry with a piece of soft woolen cloth after which a good leather dressing can be applied. Don't attempt to clean leather trimmings with gasoline, stick to the soap and water. Glass fronts and windows can be cleaned by first wetting them over with a soft piece of sponge moistened slightly with denatured alcohol diluted to about one-third its original strength in water and dipped slightly into pumice, stone flour. Allow this mixture to dry, then wipe off with dry cloth and polish with tissue paper. Perhaps the most neglected part of a motor car is the top. This plays an important part in the economy of the car and should receive it's share of attention. The top should be cleaned by first putting a little castile soap in a bucket of tepid water until a good suds is obtained; then wet a soft wool sponge in this solution and wash the top, using water plentiful enough to start the dirt. Then go over the top with clean, soft water to catch up the traces of alkali, finishing up with a chamois skin to dry off. Now apply sparingly any selected 178 Care of Automobiles. top dressing of reliable quality. Never fold the top back until thoroughly dry. GRINDING THE VALVES. There is a right and a wrong way of perform- ing so simple an operation as grinding valves, and often mortorists make a muss of their engine because they fail in performing this simple opera- tion. Very few think of examining the valve stem while they have the valves out of the cylin- der, as the chances are that their stems are coated with dirt and carbonized oil and possibly the stem has been binding in its guide. If it is allowed to go back in this condition, one of two things will happen. Either the stem will grind out the valve guide or it will bind up and cause a broken timing gear. While the valve is out it should be thor- oughly examined and all grit and carbon removed, while it should also be tested for trueness in the stem, as it may have been burnt. Often one will diligently grind a badly pitted valve for an hour or so, and replace it without verifying its clear- ance over the tappet. Always verify this clear- ance in replacing the valve. Also be sure to ex- amine the valve and its stem for cracks or de- fect^, as a broken valve is very apt to cause seri- ous damage. After a careful examination of each valve we can proceed to grind in the valves. First plug the opening into the valve with some waste or wadding so that no grinding compound can get into the cylinder. If these abrasives do get into the cylinder, they will grind the piston, cylinder, and score parts which are supposed to have had all the grinding they need before they left their birthplace. Next in order is to use the finest grinding compound that it is possible to secure, known as carborundum. Mix this with a little oil to form a paste and rub it on the valve seat, not Little Things That Count. 179 too thickly. A brace and "screwdriver bit makes a handy tool ; however, a screwdriver will suffice if the former is not at hand. Now, don't spin the valve around as though you were out for a record of revolutions, but rather give it about a half-dozen turns under pressure and then lift it up and turn the valve around, to avoid ringing. If you do not change the position of the valve on its seat it will make a bright appearance all around on the valve, but generally leaves the seat in poor condition. A light spring if. placed under the valve will raise it from its seat as soon as the pressure is re- leased. Another good method is to use a screw- driver or brace and an oscillating movement to grind the valve; that is, turn first in one direc- tion, say for four or five revolutions, then lift the valve from its seat and repeat the operation in the opposite direction. Keep this up until the whole contact surface of the valve \nd its seat are polished silver-bright; no black spots should be permitted, as these points will permit gas to escape. Both valve and seat should show a bright circle about 1/16-in. wide around the conical sur- faces. It is not necessary to have a wide seat, since this is of no more benefit than a narrow one which is ground properly. Another important job comes at the finish, as every particle of grinding compound must be re- moved from the valve chamber, valve parts and valve guide, as this compound will easily score the cylinder and other parts. Wash it out thoroughly with gasoline or kero- sene and reassemble engine; while doing this it is a good idea to check over the valve timing of the engine. 180 Care oj Automobiles. VIBRATION AND RADIATORS. It is not an uncommon occurrence after taking a leaky radiator to the expert for repairs that after replacing it on the car it develops another leak. Generally the motorist conies to the con- clusion that the workman was at fault. This is not always true, for it is not the repaired leaks that give trouble, but the new ones developed. Much of the reported radiator troubles are due to the method of suspension. The more recent types of cars have the radia- tors so mounted that frame stresses are not trans- mitted to the radiator, and provision is also made for eliminating vibration. On old cars the road shocks are transmitted to the radiator, which with the frame stresses impair it's efficiency. Be- fore replacing an old radiator, and especially if it rests on a cross member of the frame, fit a strip of rubber or similar material to provide a cushion and to absorb shocks. CURE FOR RATTLING DOORS. Rattling doors are very annoying and this trouble is not always confined to the low-priced motor car. A simple remedy is to pad out the hinges or catches with thin rubber sheeting. If the doors jam, graphite their engaging faces or file down the high spots. The cause of the doors seizing is generally due to the body settling. NUT LOCKING METHODS. A lock nut or washer is generally employed to maintain the tightness of a nut or bolt but fre- quently there is not room for these members. Moistening the nut and screw and allowing the parts to rust will render the nut secure, or a coat of quick-drying paint will often serve the same purpose. Little Things That Count. 181 CLEANING THE MUFFLER. A dirty or clogged muffler will materially af- fect the output of the motor, as considerable back pressure will be developed. A simple method of cleaning the muffler without removing =md disassembling it, is to take a wooden mallet and tap the exterior smartly. This will loosen the greater part of the deposits, which will be blown out when the motor is started. It will be surprising the amount of soot that can be re- moved from a muffler. HINTS. Let it not be forgotten that kerosene is one of the best agents obtainable for cleaning the metal parts of the car, as it cuts the grease even better than gasoline, and is not so likely to ignite if ex- posed to the flame of a blow torch or a carelessly- handled match. It is best to dry the kerosene off the metal after it is clean, and this should be ac- complished by a careful wiping with a cloth or bit of waste. By cutting out a square in the floor of the ton- neau . and attaching a proper sized box under- neath, you can have a very convenient carrying receptacle in space that is not otherwise taken up. It makes a good place to put a carbon foot- warmer in winter, and may be used for tools and jack at other times. Remember that new tires carried on the car, if not protected from the sunlight, will quickly oxidize, crack and become quite worthless. A new tire should preferably be put into service a little while now and then. It will not then deteriorate near so quickly. It is better, how- ever, to have a cover for extra tires. 182 Care of Automobiles. GASOLINE PIPE REPAIRS. It is always well to carry a section of rubber tubing with which to make a temporary repair should a pipe break on the road. If the gasoline pipe breaks off short at the union a gas-tight re- pair can be made by riling the end of the pipe to a cone shape, so that it may be forced into the seating. Next slip over it a piece of rubber tubing, and when the union nut is tightened it expands, the rubber inside the union into a form of washer, which will make a perfectly tight tem- porary job. An additional precaution may be taken by applying a touch of soap around the union at the place where the pipe enters and also on the thread. FLY-WHEEL KNOCK. It sometimes^happens that the bolts securing the fly-wheel to the flange on the crank shaft work a trifle loose, and, as a result, there comes an irreg- ular knock, hard to distinguish from a loose con- necting rod big end. This fly-wheel knock will be more noticeable at slow motor speeds, or when the engine is being accelerated or retarded. This is worth remembering when an obscure knock puz- zles you to diagnose. CAREFUL OF NEW CAR. It requires some self-restraint to forego the pleasure of operating a new car as soon as re- ceived, but this should not be done unless the machine has been driven from a responsible agent who guarantees that it is ready for the road. Even then the wise motorist takes a careful look over the car, paying particular attention to the oiling system, the amount of water in the radiator and gasoline in the tank and the adjustment of the brakes. Frequently such an inspection will dis- close a lack of oil, water or a slipping brake that might result seriously on the road. Little Things That Count. 183 CARE OF GARAGE FLOORS. Concrete floors in garages should be painted with a preparation giving them a smooth surface which is easily cleaned and saves the concrete from wear and gritty dust from rising. The floors should be pitched slightly 'from the center line down to the side walls, both ways, with gutters formed in the concrete along the walls so that washing may be done, if necessary, without mov- ing the cars. STORAGE BATTERY TROUBLE. Derangements in a storage battery may be caused through the electrolyte becoming low, com- pletely or partially destroyed or not of proper specific gravity ; the plates may be sulphated, there may be sediment in . the bottom causing short circuits of the plates, terminals may be corroded, or there may be loose wires or connectors. It is often wise to look at the wiring, as there may be defective insulation, wire broken inside of outer coverings, oil soaked or chafed insulation which always cause short circuiting wherever the wire comes in contact with metal. REPLACING SPARK PLUG NUT. To render easier the replacement of the tiny nuts that hold ignition cables to spark plugs, it is a good plan to remove the top three or four threads with a file ; if this is done, the nuts can be put on, even with gloves, merely by dropping them in place and giving them a twirl. Do not tighten too tight as you may turn the wire through the porcelain and change the spark gap. Loss OF MOTOR POWER ITS CAUSE. When there is loss of power and yet the engine is firing regularly but weak, look for loss of com- 184 Care of Automobiles. pression at either valves or spark plugs. Of course, this may also be due to the trembler on the coil vibrating too slowly, and this can be ob- viated by readjusting and trimming the platinum points. Then, again t it may be due to too rich a mixture or flooding of the carburetor. Sometimes the extra air valve on the carburetor refuses to work, and again it may be caused by faulty lubri- cation. Look for weak springs on the inlet valves, the lift of the exhaust may be reduced or the si- lencer outlets choaked with dirt carbon or charred oil. CAUSES OF IGNITION TROUBLE. Ignition trouble in a car fitted with a high ten- sion magneto may be due to dirty oil, metallic particles or carbon in the distributor ; the brushes may not be in contact or the breaker points out of adjustment, worn, dirty or pitted. There may be defective winding, the field magnets weak, the magneto driving gear loose or the magneto out of time. Bright headlights are absolutely necessary for safe driving at night, but when two cars meet in the night on a narrow road, with headlights daz- zling each driver's eyes, great care should be used. There is danger from obstacles on the sides of the roadway and danger from wrong estimate of distance between the cars. To be safe slow down and dim your lights before meeting the ap- proaching car. The filler cap should be replaced and care taken that the small hole in the center of the cap is open so that air may be admitted as the fuel is used. This prevents the pressure within the tank becoming less than that of the atmosphere. Little Things That Count. 185 CARE OF RADIATOR. The radiator should be filled with clean water. As with the fuel, the same care should be taken with the water, to see that it is free from any foreign matter; the latter may clog the restricted passages of the radiator and impair its efficiency. Because an electric motor or dynamo is com- pletely enclosed, so that it is impossible for dust and dirt to work in from the outside, it does not follow that the interior will be free from dust. On the contrary, the gradual wear of the brushes and the slower wear of the commutator produce a dust that is more or less abrasive and also is a good conductor of electricity. Spark plug adjustment will clear up magneto troubles, nine times out of ten. If the points on the plugs are adjusted right the gap will be such that the current can readily jump the gaps and ignite the charge. Often the car will run all right on the battery and yet when switched onto the magneto there is trouble, and the blame is laid onto the magneto, when a mere changing of the spark plug gap is all that is needed. Some mag- neto manufacturers provide a fine gauge for spark plug gaps, while others advise a gap varying from one-fortieth to a sixty-fourth of an inch. Many use a worn thin ten-cent piece as a gauge, but the best way is to experiment around these figures until the proper gap has been effected, and then always keep the gaps at this figure. It is im- portant, however, to make sure that the gap on all four plugs is uniform, otherwise the motor will work with a jerk. It often happens that the enamel on the hood becomes blistered from the exhaust pipe. An asbestos shield fitted inside the hood and about an inch from it, will prevent this most unsightly 186 Care of Automobiles. trouble. Two arms should be secured onto the inside of the hood at the strategic position and to these a sheet of asbestos is attached. A similar attachment will prevent the exhaust pipe char- ring the woodwork of the dash. After filling the radiator it is advisable to turn the engine over several times to allow the water to circulate through the cooling system and any air pockets that may have formed; this will be indicated by a lowering of the water level in the radiator', in which case more water should be added. If the car be driven in winter, a good non- freezing solution should be used. It is often necessary for the motor car owner who does his own repairing to hammer a polished surface, which would be absolutely ruined by a steel or wooden hammer. Rubber mallets can be bought for just this sort of work at almost any supply store, or at a pinch a pad may be made from several thicknesses of old rubber, which will prevent marring the polished surface. When preparing for a long run the gaso- line, oil and water shovild be tested. The amount of fuel and water in the tanks and radia- tors may be determined in some automobiles by glass gauge tubes fixed to the fuel and water tanks showing the level of the liquids at a glance. In others it is a simple matter to test the level by inserting a stick in the filling hole and noting the height to which the liquid rises on it ; the fuel level may be tested in this way if the stick be with- drawn quickly and examined before evaporation takes place. Gasoline should be strained to guard against the carburetor passages becoming clogged by foreign matter that may be contained in the fuel. A cham- ois skin or wire netting having a very fine mesh may be used as a filter. Little Things That Count. 187 RACING THE MOTOR. While there is reason in abundance for run- ning a motor, without load, at reasonably high speed for the purpose of making carburetor adjustments and the like, there is no excuse for "opening her up wide" and letting "her" turn up to the last limit of speed. Under no conceivable practical conditions could the motor run in such a way in service, and there is little sense in forcing a motor to do things that are absolutely useless merely for the purpose of mak ing a fearful noise which is the most obviour result. Further, excessive racing must be pro ductive of a certain amount of wear and tear am no small unnecessary strain due to the tremendom- centrifugal force exerted by the rotating parts and it is to the interest of the car owner to avoid whatever is unnecessary of this sort. Tuning a carburetor so that it will carry the motor at 3,000 revolutions per minute when it cannot pull the car when running over 1,700 revolutions is nothing short of foolishness, though it often goes to the extent of being a nuisance. FAN BELT. During the hot months the motor requires all the cooling available. The fan-belt is an impor- tant part of the cooling system, and attention in the shape of examining same to see that it is not slipping is advisable. If the belt is removed and thoroughly cleaned with gasoline, then allowed to soak a few hours in castor oil, this will refresh its gripping powers and will make the oldest belt new. LEAKY SPARK PLUGS. Leaky plugs can cause a lot of trouble that ii very difficult to trace. They will make a motor miss at high speed or on heavy pulls, but will per- 188 Care of Automobiles. mit it to run quite properly, to all intents and purposes, under ordinary conditions. The prin- cipal trouble is cracked or porous porcelains, which allow the high-tension current to ground without jumping the spark gaps. The only remedy is to fit new plugs that are known to be in good condition, and to be careful not to crack the porce- lain in tightening them in the cylinders. Never screw a cold plug tightly into a hot cylinder. VALVES. Anything that tends to push a valve to one side, or lift it by applying force in any way except centrally, is likely to cause unequal and abnormal wear of both stem and seating. For this reason the end of the stem and the top of the lifter or tappet should be true and square and make perfectly even contact, which cannot be done if either is unevenly worn. This is a matter that often has made trouble and it has been ascribed to other causes. BATTERY. The positive pole of batteries are usually marked ( + ). It may also be determined by the chocolate color of the plate. The negative pole is often recognized by mark ( ). When a battery is to remain idle it should either be charged and filled with water or charged and recharged at least once a month. By standing it will deteriorate. CLEANING BALL CHECK VALVES IN OIL PUMP. The ball check valves which control the move- ment of oil through the pump where pressure feed lubrication is adhered to, should be cleaned oc- casionally to insure proper working. POLISHING VALVES. A practice that is said by some repair men to be beneficial is that of putting a sort of final polish Little Things That Count. 189 on valves, after grinding, with graphite. After the grinding has been completed and all the oi' and grinding compound thoroughly washed off the valve seat is sprinkled well with dry graphite and the valve is worked on its seat just as in grinding. The result is said to be that the sur- faces resist wear longer and retain their tightness better than without the graphite finish. THE CARE OF RIMS. The care of rims is important. They should be kept free of rust by the liberal use of sand- paper, and it is well to remove the tire and paint them with graphite occasionally. Ordinary stove polish is an excellent rim preserver. If the rims are bent or roughened, rim-cutting will result. These conditions should be remedied at once. The bolts or rivets fastening the rim to felloe sometimes work loose and project sufficiently to injure the tube. This can be corrected with a file. COMPRESSION LEAKAGE. Compression leakage past the valves of a motor may be due to a great variety of causes. The valves may warp, due to the use of inferior ma- terial in their manufacture, or to faulty cooling of the valve chamber. ' This latter may be brought about suddenly by an obstruction in the jacket around the valve. Excessive grinding of the valve will reduce the clearances between the stem and cam, so that the member cannot close completely. This will be noticed immediately after grinding, and the remedy is to take enough off the stem to obtain the proper clearance. Deposits of carbon on the valve seat will also hold the valve off it and allow the compression to escape. 190 Care of Automobiles. LEAKY INNER TUBE. There is nothing much more mysterious or baf- fling than a tire which gradually loses its air, though it is positively known that the tube does not leak and that the valve is in good shape. But there is always a reason for such things, and one reason for loss of air may be that the pin in the tire valve is a trifle too long, so that when the cap is screwed on it makes contact with the pin and pushes the valve off its seat. Filing a little off the end of the pin is all th^t is necessary to end the loss of air. HEATING, VENTILATING, A -f DURING CAR. A touring car may be warmed in winter with very little trouble, if it be fitted with storm cur- tains that can be drawn sufficiently tight to ex- clude most of the outside air. If this is the case, fit a large ventilator in the dash to allow the warm air from the motor and radiator to enter. A pipe may be tapped into the exhaust manifold and led through the radiator in the tonneau, exhausting into the open air. LAMP REFLECTORS. In order to prevent the silvering of lamp reflec- tors from tarnishing when not in use, it is a good scheme to give the surfaces a light coating of alcohol in which a little collodion has been dis- solved. This will form an excellent protection, and is easily washed off with warm water. Of course, any polished metal surface can be pro- tected in the same way. ENGINE USED As BRAKE. When using the engine as a brake in descend- ing nills with the ignition cut off, open the throttle. This will materially cool and clean the Little Things That Count. 191 cylinders, while if the throttle be closed a certain amount of oil will be sucked into the cylinders from the crank case. BALL BEARINGS. Worn or broken ball bearings should be re- placed with an entirely new set, as one or two new balls will always be just a trifle larger than the worn ones thus taking the load. HAND MOTOR PRIMERS. It sometimes happens that the motor has to be primed on the road, and there is nothing at hand with which to take the necessary gasoline from the tank. A good way is to take a tire valve dust cap and lower it into the tank by means of a piece, of string. One capful to each cylinder should be about the right quantity of gasoline to use. OIL ON THE MOTOR. Oil on a motor is a most prolific dirt catcher, and dirt has no place about the automobile. If it hangs in masses outside, it is apt to get inside on the slightest opportunity, as in fitting- in a new spark plug. Besides, it does not look well. Oc- casionally a driver will find one side of the motor dripping with oil; mysteriously appearing from nowhere, and especially plentiful after a hard run. The oil probably has been splashed up through the crank case breather. If the case has not been filled too full of oil, a brass tube carrying three baffle plates should be fitted inside the breather. This will stop the splashing out. CARRYING EXTRA TUBES AND CASINGS. Extra tubes sTiould be folded and wrapped in cloth or put in a cloth bag. If left in the original cartons or thrown loosely under the seat they will chafe at points of contact. Never put them 192 Care of Automobiles. in the tool box or where they will come in con- tact with chains, tools or grease. Spare cases should be provided with covers. The wind and sun dry them out and damp get- ting inside rots the fabric. Interchange your tires occasionally, for rubber deteriorates faster out of use than in. Remember it is no economy to carry retreaded or repaired cases as extras. Having been through a second heat of vulcanization they are liable to more rapid deterioration than new cases, but if put in service immediately, you will get full service out of them before this can have much effect. CARBON. Carbon trouble is one of the recurring annoy- ances of automobile motors which never has been entirely removed. The heat of combustion is so high that even the best of oils leave some deposit. This may be so small that it is not noticeable after an entire season's use, but, on the other hand, it might be so great that the motor refuses to function as it should. When going over the car it would be best to thoroughly clean the cylin- ders of all traces of carbon. How To HOLD STEERING WHEEL. To properly hold the steering wheel, let the right hand firmly grasp the rim just below the hori- zontal center with the forearm describing a right angle; the left hand should be just below the right in the same sectional space. The method is employed by racing drivers. BRICKS AND ROCKS. On hills drivers of heavy vehicles often use large stones, bricks, etc., for holding their vehicle when they are forced to halt because of the steep in- cline. When they start off they invariably leave Little Things That Count. 193 such stones, rocks, etc., lay on the highway. Many springs are broken, tires either blown out or caus- ing the beginning of a blowout from driving over such bricks, etc. Watch for these obstructions on hills. How TO MAKE A FIRE EXTINGUISHER. An automatic fire extinguisher may be made by dissolving three pounds of salt and one-half pound of sal ammoniac in one gallon of water. Suspend over a gasoline tank by a string and in a bottle that will break readily. Bottle must be high enough to break in the falling. When gaso- line catches fire, the string will burn and the bot- tle will fall and break. INTERCHANGEABLE TIRES. If your tires habitually give low mileage, try an oversize. These will increase the cross-sec- tion of your air cushion, as well as giving a heavier and more wear-resisting tread, and if your tires have been overloaded, will overcome the trouble. Besides, there will be added com- fort in riding and less wear and tear on the en- gine, by reason of decreased shock and vibration. PISTON RING. Should a piston ring be worn to the extent thai it would cause loss of compression you can tem- porarily restore compression and its expanding properties by placing a small piece of clock spring behind the defective ring. Place the clock spring in the groove and be cautious that it is of the proper size to fit in the groove. ADJUSTMENT FOR A NEW SPARK PLUG, Don't fail to slightly tighten up all the parts of the spark plug after it has been used for the first time. Most manufacturers ship plugs with the sliffhtlv loose to allow for the ex- 194 Care of Automobiles. pansion of the metal parts from heat. This elim- inates the possibility of cracking the porcelain when the plug is fir.^t used. MAGNETO COVER. It is important that magnetos be protected with a cover against dust as well as moisture. A cer- tain amount of dust is always entering through the radiator and with the assistance of the fan is blown around the motor. The dust clinging to certain parts of the magneto will retain moisture and impair the ignition. EMERGENCY REPAIRS. An invaluable accessory is an Inside Protec- tion Patch and outside Emergency Band. These can be separately used, but should always be used together if possible, as otherwise the original in- jury will spread and make an ultimate repair either impossible or more costly. TIRES HEATING. The heating of the tire is the first direct result of the frictional action between the outer shoe and the inner tube. This can to a certain degree be avoided by rubbing French chalk over the inner tube before inserting it. RULE OF THE ROAD. Remember the rule of the road and don't drive on the wrong sid.e. Should an accident occur while driving on the wrong side, whosoever was on the wrong side must pay the damages. It is a violation of the law. LOCATING SQUEAKS. Squeaks are sometimes a hazardous undertak- ing to locate. A body resting on the frame un- evenly will in most instances cause a cracking sound. By placing strips of leather between body Little Things That Count. 195 and frame (preferably where body bolts pass through frame) this often overcomes this noise. A rubbing or rattling noise can most frequently be attributed to the edges of doors rubbing against their frames. This is often the result of the body sagging in the center and can be remedied by placing a shim of the required thickness under body bolt on the side where the door rattles. It sometimes happens that a door will bind or stick; this is due from practically the same cause. In the latter instance, however, the body may be shimed too high on either side, and by removing a certain amount of shiming it may overcome the trouble. Another annoying noise which often occurs is a sharp, dry squeak coming from spring shackle bolts, brake rod, cleves, pins, steering cross tube connections, etc. Many owners and drivers be- come discouraged in their attempts to obliterate such squeaks. Examine oilers or grease cups attached to spring bolts, etc., to determine that same have free passage. Probably some of the above connections are too tight or paint may be keeping the lubricant from reaching the vital points. Squirt a superfluous amount of oil around all moving parts. See that brakes are released completely and free from dragging. HARD RUBBER REPAIRS, ETC. The hard rubber in storage battery jars is of excellent quality, and pieces from broken jars therefore are frequently of use in making repairs or doing work in which good, strong insulating material is needed.' DRY CELL BOLTS. It is a common scene to notice many of the little brass bolts used on dry cells lying around garages, etc. They should be saved, as they often 196 Care of Automobiles. make useful fastenings for many places where rivets and screws are used. Encourage your car's ability by careful hand- ling. A thin coat of ordinary grease applied between the body and frame will remedy certain body squeaks. An examination of all steering connections oc- casionally is time well spent. Expenses can be greatly reduced by regular oil- ing and examination of parts. MARKING FRONT GEARS. While most all factories adopt a standard scale of marking the front gears (consisting chiefly of crank shaft and cam shaft gears), it occurs some- times where it is necessary to move a gear ahead or behind one or more teeth to attain the proper timing. Should you remove any such gears and do not understand thoroughly the method of tim- ing a motor it would result in improper timing and possible loss of power or cause the motor to knock. You can avoid such difficulties when dis- assembling any of the front gears by marking the gear and shaft with a center punch ; also mark the gears where they mesh while in the same position. In assembling note that your marks correspond, which will be the same setting previous to remov- ing the gears. SHORT CIRCUITING, WIRE BREAKS. Ignition derangements are often due to the insulation of the spark plugs being cracked or oil soaked. Then again there may be carbon or oil deposits or the points too close together or too far apart. The electrodes may be broken through using too much force and too heavy a wrench. Look over the plug carefully and test Little Things That Count. 197 \ for all these things. Incidentally, don't forget to take a peek at the timer. The contacts may be worn or pitted, there may be dirty oil or particles of metallic matter, shoulders on the segments, worn bearings, loose or broken wires causing a short circuit. When your engine stops suddenly on the .road it may be due to a score of things, and it will always pay to look after the following first. It is generally due to lack of gasoline. If not, you will find some failure of the ignition service, failure on the spark, electric circuit dis- connected, broken or loose wire, terminal loose on the coil, storage battery, contact maker, switch or spark plug, break or chafe on the wiring under the insulation, or some magneto defect. Sometimes, among other unheard of things, a wire breaks inside of its insulation and gives no exterior sign of the break. This may cause all sorts of trouble and very often the blame is laid at the door of the ignition department. Spark plugs are changed and magnetos pulled down, so that it is a good thing before taking everything else to pieces to make sure that there are no in- terior breaks in the insulation cable. ELECTRIC LAMP BULBS. If the electric lamp in your head, dash, or tail light burns with reddish color instead of the pure white that it did when you first put it in, it is played out, and it is time to replace it with a new bulb. This should be done, not only to give a better light, but to save money, as the lamp is consuming more electric current and giving less light. Unless the lamp is one of the Tungsten or Tantalum types, you must not expect more than 600 hours' service out of it. This will sur- prise a good many people who think an electric 198 Care of Automobiles. light bulb is good for a lifetime. The filaments of the electric lamp are like the wick of a kero- sene lamp, they become charred and finally burn away, and must be replaced, but, of course, after a much. longer use. So if you want good lights with a moderate amount of current consumed, watch your lamps carefully and replace when the red color appears and be sure your lattery is fully charged. How TO DISTINGUISH DIRECT FROM ALTERNAT- ING CURRENT. Direct and alternating current seem to puzzle a great many people. To find out which is which one has to ask some one better informed or set about to educate yourself how to tell the difference, and the following simple way is open to every one. Hold a simple magnet bar near a lighted incandescent lamp ; if the current is alternating the filament, that is, the part inside the lamp from which the light emanates, will vibrate; if the current is direct the filament will be attracted or repelled as the positive or the negative pole of the magnet is held near the lamp. HOSE CONNECTION. You can make a secure hose connection to gas headlights, or water connection by first wrapping a small piece of tape around rubber hose, then draw up with a piece of wire. By placing the tape around the hose it will prevent the wire from cutting through the rubber' hose. Little Things That Count. 199 DRILLING. When drilling a small piece of work you can keep same from turning by placing a stiff piece of emery cloth between piece of work you are drilling and table of drill press. LAYING UP YOUR CAR, OR PUTTING IT INTO COMMISSION AGAIN. Before laying up your car for a period, jack it up clear of the floor, allowing the axles to rest on supports. Allow all air to escape from the tires, except enough to shape them, and then ex- amine tires and rims carefully. If tires are practically new or in good repair, and rims in good shape, it will be all right to leave them on the car. Be sure to remove all oil and grease from the tires. Wash them. with good strong soap and water. If the rubber is cut to the fabric, be sure to have the injury repaired "before using the car again. Whether or not the tires remain on the car during a prolonged period of idleness, they should be wrapped to exclude the light and should be kept in a cool room. OIL AND THE COMMUTATOR. Thihner oil must be used for the commu- tator in the timer than any other part of the car, as the slightest gumminess will cause a tendency to skip or miss. About every thousand miles the timer should be taken apart and thor- oughly cleaned, the process including wiping out the race, fiber, contact points and all, in order to remove collections of thickened oil and dust. If the oil has a tendency to gum excessively, kerosene may be used to thin it out. The correct propor- tion is about 25 per cent of kerosene. In cold weather especially this is of value. 200 Care of Automobiles. CLEANING A SPARK PLUG. If you want to thoroughly clean a dirty, sooty spark plug, soak it over night in alcohol. Another good and quick way is to insert the plug in the ground, terminal point down, and fill the shell carefully with gasoline and ignite with a match. When the gasoline is burned out the plug will be found to be almost entirely cleaned of soot. CHAPTER XXV. A FEW HINTS TO THE TOURIST. SOME of the following will be helpful for the tourist before starting on an extended trip: THE MOTOR. Your engine should be in proper trim and everything should be gone over carefully. Oil should be changed about every 1000 miles. Ex- amine motor bearings to discover whether there is too much play in connecting rod brasses (bush- ings). Place the crank on the bottom dead center, take hold of the connecting rod and try lifting it up and down. Should there be 1/64 inch play they should be taken up by removing shims of equal thickness from each side of bearing or by laying a smooth file on the bench the brasses or liners can be rubbed over same and reduced until the connecting rod bearing is again fitted properly. After each rod is fitted the motor should be turned over by hand to feel for any binding. Should too much be filed off the brasses, place either a thin piece of tin, zinc or brass under the brasses. VALVES. You can determine the compression of each in- dividual cylinder by opening all relief cocks ex- cepting one. Turn motor over by hand until you buck compression, which will indicate you are try- ing the compression on the particular cylinder with the relief cock closed. By continuously rock- ing motor against compression a few times with crank handle the compression will either buck consistently or gradually loose. In the latter in- stance the loss of compression is due in all prob- (201) 202 Care of Automobiles. abilities because the valves are seating improperly. Example : Close all cylinder relief cocks except- ing No. 1. After having tried No. 1 cylinder, open same and close relief cock No. 2 cylinder, and so on, vice versa. Before grinding valves examine same to see if they are pitted, in which Valve Up Valve Down Space should be .002" or thickness of 'hiru >- tissue paper N. Valve Tappet Adjusting Screw Valve Tappet* Check Nut Valve Tappet. An illustrated lesson in valve adjusting. case a slight cut taken off in a lathe will save much time. A valve need not necessarily show a bearing all over the valve seating; however, it is not properly ground until it shows a contact all around the valve. When finished grinding adjust properly. Hints to the Tourist. 203 Attention should be given the opening and clos- ing of valves, which will also cause a loss of com- pression and power. IGNITION. Follow all wires starting from battery box and leading to switch, also magneto to spark-plug wires, and examine carefully for loose terminals, or possibly a wire has loosened and by rubbing on some moving part worn through the insulation, causing a leakage of juice. Poor contacts on make-and-break contacts will cause misfiring. Good flat contacts are required and some atten- tion in the shape of filing the platinum points on the make-and-break will remedy this trouble. STEERING GEAR. Examine with caution pins connecting on the steering arm, distance rod, and axle steering knuckle pins or bolts to determine whether same are all properly cotter pinned, greased and secure. TRANSMISSION AND AXLES. Starting from the front axle, detach all the wheels, remove all bearings, and after having washed off same in kerosene oil, as well as wheel spindle and inside of hubs, pack in a fresh supply of grease and attach again. Every time a wheel is removed the cup of the bearing is removed with it, and consequently the bearing must be properly adjusted when the wheel is replaced. The best method is to turn the bearing up tight, and then revolve the wheel a few times by hand, which overcomes any tendency to "back-lash." Then back off the adjusting nut very slightly, so that by grasping the two spokes in a perden- dicular line (one above and one below) yei can begin to feel a very slight shake in the vheel. If this is more than barely perceptible, it 's too 204 Care of Automobiles. much, and the adjusting nut should be a little tighter. Do not overlook spindle body bolts. If they are loose, tighten them, because you will feel this looseness when you are adjusting the front wheel bearings. When you have it just right, lock it, and the bearings will give you the best of service. Gear bearings should be turned up to snug fit, but not so tight to prevent the gears from turning freely. Attention should be given the transmission and rear axle as well as the universal joints. Remove drain plugs from the aforesaid parts and allow all old oil, grease, etc., to empty out. Your next step is to replace plugs again and jack up rear wheels about two inches clear of traction. Pour about one to one and one-half quarts of kerosene oil in transmission and rear axle, with about one- half pint in universal joints if same are encased. With this all in readiness, start up your motor and allow same to run about two minutes on low throttle. This will loosen small particles of oil and grease clinging to the housings of the differ- ent parts, as well as wash the bearings, etc. Re- move drain plugs again to drain off this cleansing solution, after which you insert plugs and refill with a fresh supply of oil, grease, graphite, or any such lubricant as is recommended for the par- ticular make car or part. SPRING CLIPS. Manufacturers employ different methods in at- taching spring clips. For instance, some are in- stalled with a double lock nut, while others use the lock washer and nut ; still, it often occurs that spring clips loosen sometimes, causing the break- age of spring leaves or even an entire spring. It would be advisable to look over the spring clips once a month and see that nuts are tight. Hints to the Tourist. 205 BRAKES. With the car still on jacks, give your brakes some attention, and caution should be exercised if any adjustments are made to the extent that with brake being applied that braking powers will be equally effective to both wheels, unless brake connecting rods have an equalizer or some other such compensating device, in which case it will be unnecessary. If brakes are not equally ad- justed on each side it will cause the car to skid to one side when they are applied. In trying brakes to determine how they are holding, also if they are gripping both wheels equally, do not apply fully, but gradually. With the brake only partly applied, you try one wheel, then the other, and by gradually applying more brake you will notice in pulling on the wheels again just which side is out of adjustment. After having made the required adjustments to brakes, be sure to see that there is no binding or dragging by spinning the wheels a few times. SPRING BOLTS, GREASE CUPS, ETC. Manufacturers have provided a means to lubri- cate all moving parts wherever there is any fric- tion or wear. However, some drivers and owners fail to regard seriously enough the value to be gained from regular oiling and greasing. Spring bolts, radius rod support pins, brake connecting rod clevis pins, steering connections, and a few extra accessories, such as shock absorb- ers, speedometer, electric horn, etc., should be given daily attention. With a piece of waste and oil can, oil such parts as are supplied with oilers and give grease cups each one turn daily. 206 Care of Automobiles. TIRES, TOOLS, ACCESSORIES, CURTAINS FOR THE TOUR. Having attended to the pointers mentioned in the preceding paragraphs, it now remains for the tourist to prepare for weather conditions, tires and the necessary tools to make minor repairs while on the road. With the top raised all curtains should be attached to assure they will fit properly to the buttons on top. Do not fold curtains ; it cracks the celluloid and creases the cloth. Roll them to pack away. It is advisable to replace badly worn casings and keep the older tires for emergency use. In- flate tires to proper pressure. With two 'extra casings, about four to five inner tubes, together with tire patches, fresh cement, chalk, about two blowout patches, and the tire equipment would appear complete. The tourist should next have a tool kit and be supplied with such tools as will enable him to make small roadside repairs. The following can be used as a guide to help make up a tool kit. However, experience alone will in time dictate a complete outfit : 1 two-pound hammer. 1 small screw driver. 1 large screw driver, 1 No. 25 Double open end wrench. 1 No. 27 Double open end wrench. 1 No. 29 Double open end wrench. 1 No. 33 Double open end wrench. 1 Jack and handle 1 tire pump 1 complete tire repair kit. 1 oil-can 1 6-inch cold chisel with J^-inch face 1 12-inch monkey wrench. 1 14inch pipe wrench. 1 pair combination cutting plyers. 1 10-inch flat file 1 set tire tools. 1 12-inch hack saw and blade. 1 box assorted nuts and bolts. Hints to the Tourist. 207 1 box lock washers and cotter pins. 1 spool wire. 1 piece 2 feet insulated wire. 3 or 4 spark plugs. 1 6-inch drift. 1 canvas pail. 1 gallon lubricating oil. 1 gallon gasoline. The tire tools should consist of the following 1 Jack 1 air-pump. 2 tire removers. 1 repair kit box, containing : 1 piece emery cloth, ^ dozen small patches. 1 tube cement, l / 2 dozen large patches. 2 valve tubes, Yt pound French chalk. 2 valve tube nuts. 3 valve plungers. 208 Care of Automobiles. ANTI-FREEZE SOLUTIONS. In order to prevent the water in the cooling system from freezing during the winter months when the motor is stopped, it is necessary to add some ingredients to this, and consequently, prevent the bursting of the radiator, cylinder, water packet, or some other unit of the cooling system. The following mixture is recommended by a number of motor car makers, which will give satisfactory results: For temperatures not lower than 5 degrees below zero Wood alcohol ... 15 per cent Glycerine 15 " " Water 70 " For ternperatures not lower than 15 degrees below zero Wood alcohol 17 per cent Glycerine 17 " " Water 66 The wood alcohol evaporates, and in order to maintain the proper proportions, small quanti- ties of this should be added at intervals. UCSB LIBRARY A f\ "" '"' I'' II