MACHINE SHOP DRAWINGS PUBLISHERS OF BOOKS FOR./ Coal Age * Electric Railway Journal Electrical \\forld * Engineering News-Record Railway Age Gazette v American Machinist Electrical Merchandising ^ The Contractor Engineering 8 Mining Journal v Power Metallurgical 6 Chemical Engineering Machine Shop Drawings READING DRAWINGS, MAKING SHOP SKETCHES, LAYING OUT WORK BY FRED H. COLVIN, A.S.M.E., F.I. ASSOCIATE EDITOR OF THE AMERICAN MACHINIST, AUTHOR OF " MACHINE SHOP CALCULATIONS," "AMERICAN MACHINISTS' HANDBOOK," "HILL KINK BOOKS," "RAILROAD POCKETBOOK," ETC., ETC. FIRST EDITION SECOND IMPRESSION McGRAW-HILL BOOK COMPANY, INC. 239 WEST 39TH STREET, NEW YORK LONDON: HILL PUBLISHING CO., LTD. 6 & 8-BOUVERIE ST., E. C. 1909 Copyright, 1909, BY THE McGRAW-HiLL BOOK COMPANY The Plimpton Press Norwood Mass. rr 2.30 L ! B F? /* ^ V STA t? M-hi'/i. ftL Ah IS >l> h;.iMt CCOHOIUfcS ANU BASEARA, CALIFORNIA PREFACE THIS little book is intended to be a help to those who do not thoroughly understand the reading of drawings rather than an attempt to teach drawing itself. It shows how seen and unseen portions are represented, the use of full and dotted lines, the way in which different views are drawn and how to study them all so as to secure a correct idea of the shape of the piece represented. Many actual examples are given from the drawing-room practice of the leading shops in this country and the meaning of each carefully explained. A little attention is given to laying out work such as gearing of different kinds, to laying out angles without the aid of any but the crudest instruments, and a number of things which should be useful in many ways. ~? The few examples and hints in regard to sketching k should also be of value, especially to those of an inventive <> turn of mind or those who must convey ideas to others for J3 any purpose. In short it aims to be of service in enabling ^^any one mechanically inclined to have a better grasp of the ^ meaning of working drawings so that he can read them as CT) he would an open book, cn THE AUTHOR. Q- UJ CO CONTENTS CHAPTER PAGE I READING DRAWINGS i II DRAWINGS OF A MONKEY-WRENCH 17 III SOME EXAMPLES OF DRAWINGS . 25 IV HINTS ON LAYING OUT 50 V LAYING OUT SPUR GEARS 84 VI LAYING Our BEVEL GEARS 107 VII THE WORM AND WORM, WHEEL 113 VIII SKETCHES ROUGH AND OTHERWISE 124 vii MACHINE SHOP DRAWINGS CHAPTER I READING DRAWINGS IN spite of the fact that the drawing is the universal language of the mechanic, there are sometimes differences of opinions about the translation and so we all have to learn how to read drawings and to know what they mean. We are so accustomed to seeing a piece of machinery as a whole that it is not easy to look at just one end or place without regard to the rest. This is why drawings in per- spective are so much easier to understand, and if a drawing of this kind, as Fig. i, was always used it would be perfectly clear that a round bar of the dimensions given, was wanted. But the regular mechanical drawing shows each side or view separately and this is why they are not as clear as the sketch in perspective. Even if we try to look only at the end of a bar we are very apt to get the idea of length as well as diameter, when we should only see that it was something round 2 inches in diameter, as at A, Fig. 2. It might be either a thin disk or a bar a mile long as far as we know from this view, and it is necessary to look at the side view B, to find that it is 6^ inches long. Pieces of Uniform Shape When a solid piece is uniform iri one direction, as round, square, or other shaped bar, two views will show all that i 2 MACHINE SHOP DRAWINGS is required, but these two are absolutely necessary unless we make a note on the sketch telling its other dimension. If we look at B, Fig. 3, there is no hint as to whether this is a strip of tin of this size or the end of a three-foot bar; but when we look at A we see that B is the side and A the - -f- B FIG. 3 Awurican AfaeAi.uf , X. K end of a rectangular bar i$ inches thick, 2$ inches wide, and 5^ inches long. Right here let us understand that on drawings we rely on the figures to tell the story and pay no attention to the actual size of the drawing itself. If the dimensions seem very much out of proportion, and you have your doubts about their accuracy, ask the foreman, but don't attempt READING DRAWINGS 3 measuring the drawing; depend on the dimensions. If they are wrong the fault is in the drawing room. When Three Views are Needed So far we have dealt with pieces of uniform shape and all has been plain sailing for it has not mattered which end we looked at, tmt with odd shapes we must know which end is which. In this country we use what is called third-angle projec- tion, but it is harmless in spite of its name and is easily explained by Fig. 4. The upper sketch shows two views of the same piece in perspective. If your eye was at A, looking at the end B, and you swung the end to the right, it would appear as at C. The view in the direction of the arrow D would be the front view as seen at D' in the center of the lower views. Swinging the end B' around to the right shows it like C', and swinging E to the left gives E f . The line ab shows that there is a change in surface at this point, but without the end views we would not know that it was a large flat surface running back to the raised edge or lip F. In a similar way the dotted lines cd and ef show a change back of the front surface .and not visible from it. The end views show this to be a hole through the piece of the shape indicated by GG. These will be taken up a little later. For the present, just fix in your mind that the view given at the right of the front or side of a piece is just what you would see if you looked squarely at that end. The same is true of the other end, and of the top and bottom views when they are necessary. The top view shows just what you would see if you looked down on it, and the bottom MACHINE SHOP DRAWINGS li. , J -o ^. "on b ^ 0- FIG. 4. The Way Views are Placed. READING DRAWINGS 5 view just as it would appear from underneath. The top view is usually called the "plan" view because in most cases it gives the general plan or idea of a machine or a building. Points to Remember There are two or three points to fix in your mind that will help in reading any drawing. Even' solid line shows a change in the surface you see of the object drawn, and the other views should show what this change is. Every dotted line indicates a change in some surface that cannot be seen, and dotted lines are used to show that openings occur beyond the surface seen, or the shape of the back or under side of the piece. The only exception to this is the center line, which is sometimes drawn. This should always be drawn with a long dash and a dot, while the regular dotted line is a broken line with dashes of even lengths. The center line does not indicate a change of shape, but is generally used to measure from or to locate points. Shade Lines Shade lines, that is, lines made heavier than the rest of the drawing, are used to show at a glance which is the top or bottom of the drawing. The light is always supposed to come down from the upper left-hand corner of the paper. This would throw the bottom and right-hand end in a shadow and these lines are made heavier to show that this is the case. This is not always done, however, and is not really necessary, as there is almost always a title, or letters 6 MACHINE SHOP DRAWINGS or figures which show the top and bottom. But if the drawing has heavy shade lines, you can tell at once which is the bottom and which the top. Figs. 5 and 6 show this. If either of them were handed you, bottom side up and without any lettering, you would know which way they belonged by these heavy lines. The front view of Fig. 5 shows three lines, A, B and C, each indicating some change in the surface at these points. What these changes are must be told by the end views. It may be like D, with even steps cut in the side; or like E, with smaller steps; or even like F, shown at the other end where there are no steps, but inclined surfaces between the top and A, and between B and C, while between A and B there is a groove, as shown, and with different angles. The front view of Fig. 6 shows a rectangle with a line across the face at A B. This might mean any one of a dozen shapes, but referring to E shows us that the end C, up to the line AB, is cut away at an angle of 45 degrees, as shown. The view F at the other end shows D to be square and the dotted line in F indicates the cutting away at the other end. The line A B across the front shows it to be a square cut, while if it had been rounded out as with a milling cutter there would be no straight line AB, but a solid curved line, as shown dotted on D, and as shown, also dotted, on the small sketch at the right which gives a view of the piece in perspective. Where Five Views are Needed The next example, Fig. 7, requires five views to show the piece. The central view A is the " plan," or view looking at the top of the piece, and gives very little idea of it, except that READING DRAWINGS 8 MACHINE SHOP DRAWINGS the total length is 3! inches, the width is i inch, that there is some sort of a rib or perhaps a groove, inch wide and f inch from one edge, while lines ab and cd show a change of shape of this rib or groove, whichever it proves to be, but gives no information about it. The dotted lines indicate a de- pression of some kind in the upper side and the dot-and- dash line shows the center line of the piece, showing that the widest part is considered as the main part of the piece. Going to the right-hand view B, we find that the base is a flange inch thick, and we know from the first view that the width is i inch. This shows that the two parallel lines indicated a rib inch thick, that the upper side of this is f y inch from upper edge of flange, that the rib pro- jects if inches above the flange at this end, that the total hight is 1 1 inches, and that the depression indicated by dotted lines is W mc ^ deep. The other end C is similar except that the total hight is i$ inches, the rest of the dimensions being the same. There is no need of repeating similar dimensions as they are always the same in all views. The upper view D means simply that the back edge of the piece, as seen in the plan view A, is raised until it is vertical, and it will then show as in D, with the flange on top. This shows that the top of rib is a plain taper from a hight of 1 1 inches to ij inches above the flange (these dimensions being shown in views B and C), that the left- hand upper edge is VV mcn from this end of the base flange, and the right -ft- inch from the other end, with the top of the rib 3^ inches long measured parallel with the bottom flange (or top in this view). This view shows that the depression is in the top of the READING DRAWINGS 9 rib, as shown in the plan view A, the full lines showing it to be on this side. The long side of this depression is shown parallel with the flange of the base and ft inch from it. The right-hand end is i inch from the end of the flange, /, / \ " 1 1 1 H J FIG. 7. A Piece where Five Views are Needed. the greatest hight or width being | inch, the other point i inch and the length of the various parts f inch, i inch and inch, as shown. The view from the wide side is shown at E, where the back edge is pulled down instead of up. The dotted lines I0 MACHINE SHOP DRAWINGS show that some change takes place in the piece beyond the surface that can be seen, but does not tell whether it is a depression or a projection of this shape. We must depend on the other yiews for this part of the story. ,y.r. ' FIG. 8. How Pieces Appear in Different Positions. The way in which these views are drawn out can perhaps be seen to better advantage in Fig. 8. This shows just why the top view seems to be upside down and why the end views seem to be lying on their sides. READING DRAWINGS H Going back to Fig. 7, and calling E the plan view, the end views would then be as shown at F and G, and the bottom views as at H. But neither A, E, F, G nor H show the depression in solid lines, so that D would be neces- sary in any case. But we would then draw it below H, in just the same way as E is placed below A when that was drawn as the plan or top view. Other Examples In Figs. 9, 10 and n we have other Wamples which will serve to show a little more what we find in the shop, the first being a common lathe center. The taper is 4 inches long, | inch at the small end and i inch at the large end. Looking at the end view we find that the part marked if inches is square and inch thick. The end view shows the front end to be round and the side view indicates a 6o-degree cone, while the dotted circle shows simply the small end of the long taper. If it were not for the end view there would be nothing to show what shape the piece was round and it might easily be such a shape as shown at the extreme right. Fig. 10 shows a socket or holder for a turret lathe or similar purpose. The side view shows a piece 6 inches long by 1 1 inches diameter. The dotted lines at the left indicate some kind of an opening and the dotted circle in the end view shows this to be a round hole. This has a round hole at right angles with a larger hole on one side than the other, the large hole being next the observer so the small hole shows straight through the large one. The other end is broken away, showing the hole in solid lines and the metal around it in section lining. In some MACHINE SHOP DRAWINGS A Few Common Examples from the Shop. READING DRAWINGS 13 drawings the kind of lines indicate the metal to be used, while in some cases, as the one shown, the material is shown by its name or by letters, as M.S. for machinery steel. The broken section shows the hole to be if inches in diameter and that both holes are ij inches deep. It will be noted that the upper wall is not as thick as the lower one, and while this might mean that the hole was eccentric in the bar, as shown at the extreme right, the end view shows the hole to be central, but that the top of the bar is flattened to allow it to be held by a key. Fig. ii takes three views to show, and from the left and center views we find that there is a round shank i inches in diameter and 2\ inches, long. The two end views show the shape of the head and give dimensions of the slope, the lip and the other parts. The center of the shank is | inch from one edge and i| inches from the other edge, although the latter dimension is hardly necessary, as by taking J inch from the total, 2\ inches, we have i inches. So far we have not touched on threads or gears, assembly, or real working drawings, but these will come at another time. The Nut and Bolt One of the most common things in the shop is the nut, either square or hexagon, and it makes a good example of how things are drawn out on paper. We must remember that we look only from one side at a time and must see nothing else, so a square nut will show either one flat side, if we look at it squarely, or parts of two sides if we look toward one corner. This corner could be in any position, but is always taken as being in the center as in B, Fig. i la. I4 MACHINE SHOP DRAWINGS A shows the flat side of a nut without chamfer or bevel, while in B we see the corner in the center and the top views show the position of the nuts. The total distance across the nut in B is the long diameter or diagonal of the square. D rrrri rrn FIG. ua. Different Views of Nuts. In C we have a hexagon nut with one corner toward it so that it looks like the Square nut until we see the top view. D is the proper way to show a hexagon nut, with the two corners to the front. The extreme width is always twice the length of one side, and the middle flat is equal to both the others as they appear in this view. This is shown by READING DRAWINGS 15 the dotted lines coming down as in D. In laying out a hexagon nut we divide the whole thing into four parts,, put one part at each side and leave the two parts in the middle. A square nut is always represented as having one corner in the center, and in a hexagon we always see two corners. Remembering this we can tell without a top view whether a square or hexagon nut is wanted. FIG. nb. Bolts and Broken Sections. So far we have shown plain, flat nuts with no bevels or chamfer. This is usually drawn as shown in E and F. The thickness of the nut is usually the same as the bolt diameter and it is customary to lay out the curve showing the bevel as shown. The centers for the curves are shown in both side views. Bolt heads are drawn in a similar way, the size being somewhat smaller as can be seen from any bolt table. X 6 MACHINE SHOP DRAWINGS Broken Sections When showing bolts and nuts it often happens that we want to use a fairly large scale, but find this will take up too much room if it is a long bolt. So we show the head and nut ends of the bolt as large as we want to and cut the bolt in two as in G, Fig. nb. By giving the length in the dimension line A the same drawing might answer for any length bolt of this size. The broken ends are usually shown in the style given in G, although sometimes a section of the bolt itself is given, as in H . This is also used where bolts or rods of irregular shape are used as in 7 and /. The first is a flattened section, while the other is sort of an H-section. This is a handy way in many cases and shows the shape better than in almost any other way. It also enables the dimensions of the cross-section to be given if desired, as is usually the case. CHAPTER II DRAWINGS OF A MONKEY-WRENCH EVERY tool or piece of machinery having more than one piece requires an assembly and a detail drawing unless it is so simple as to be very clear from the one view. But even in this case it is hard to put dimensions on such a drawing, which is confusing where the whole thing is shown together. The assembly drawing shows the whole machine put together with no dimensions except at times the distances from one part to the other. The separate parts are shown in detail on detail drawings and all dimensions given. Fig. 12 is a monkey-wrench in perspective showing all the parts in place, while in Fig. 13 all the parts are shown in three views but without dimensions. A regular working drawing would show all the dimensions as we shall see later. Beginning with the main bar of the wrench we find there is a side view as shown at A , giving the shape and proportions of the head, the slide or rectangular portion as shown from B, while C shows the end of the head. Although there is nothing to show that the end handle is round, we know it is from the round hole in the handle M as shown at N and O. The sliding jaw is shown at D, E and F, and study- ing all three we see that it has a rectangular hole through it to fit the bar and that it is threaded for the screw. 17 i8 MACHINE SHOP DRAWINGS Although the side view shows the thread in dotted lines, the end view in F also shows this by the two circles, one representing the bottom and the other the top of the threads. The thrust piece G shows the holes in dotted lines, but H shows the recess to be rectangular to fit the bar, while the other end of this hole is round. The back end of the screw FIG. 12. A Monkey- Wrench in Perspective. fits into the small round recess which holds it in place. The nut /, which goes on the end of the handle, is also shown in three views, showing that it is taper, is threaded, and has a slot across the end for a special screw-driver. The handle M in this case is not shown exactly round as can be seen from the end views N and O. The screw needs no explanation as the question of thread will be taken up later. DRAWINGS OF A MONKEY-WRENCH 19 ^ o 20 MACHINE SHOP DRAWINGS The next illustration, Fig. 14, shows a few details of this wrench, such as you would get on a shop "card," made from a blue-print pasted to a piece of cardboard' or sheet metal and probably shellacked or varnished so it will not be soiled and injured. This is not taken from the drawings of any wrench maker and all the dimensions are assumed for the occasion, but they serve to show how such drawings are made. This "card" or drawing, should contain all the dimen- sions necessary to go ahead and make these parts of the wrench. Beginning with the main jaw or bar, we find that the head is z\ inches long, i inch wide, \ inch thick and that the point tapers down to \ inch; beginning i inch back from the point. The bar is set \ inch from the back of the head and set central to the width of the jaw, leaving \\ inches from the bar to the end of the jaw. The straight or rectangular part of the jaw is i X \ inch, as can be found from the side and left end views, and 6J inches long. The rest is round, \ inch in diameter for 4 inches, J v inch on the end and threaded 14 to the inch, U. S. S. thread. This part is i inch long. Adding up the different parts we find the total length is 12 inches. Here is where mistakes are liable to creep in and it is well to look at a drawing carefully to make sure the dimen- sions agree. While it is true that any mistake in the draw- ing is "on" the draftsman and is not your fault, still it is better in every way to avoid spoiling work or getting some one else into trouble. The recess for the nurled end of the screw is shown to be ft inch long and -^ inch deep. - This is for the nurled DRAWINGS OF A MONKEY-WRENCH -i.. Is * 15 --' '-w > 22 MACHINE SHOP DRAWINGS head to turn in and also prevents the jaw from sliding along the bar. It is to be cut with a milling cutter, 2 inches in diameter, which gives a curve of i inch radius as shown in the end view. Coming to the sliding jaw we find dimensions a little more .complicated. The total hight is the same as the length, 2\ inches. The jaw is i inch wide, while the hole is fa by sV inch. Comparing this with the bar we see it allows 3^ inch clearance both ways, ^ inch on all sides. The back end of the jaw is \\ inches high, the hole is 2 inches long, tapped with a J-inch, square thread tap, 6 to the inch. The jaw point is \ inch deep, the distance across the center ij inches, with \ inch cut away at the back. The lower view shows the sliding jaw from the back, giving the thickness as \ inch through the middle portion. The lettering in the corner varies with the idea of the draftsman, the system of numbering the drawings or "cards" being different in almost every shop. Tabulated Drawings Another plan used in some shops is to make one drawing answer for several sizes by using a table as shown in Fig. 15 in connection with the drawing. All the dimensions are lettered and the size of each part given in the table under its proper letter. Thus M represents the total length of the bar and is 6, 8, 10 and 12 inches long according to the size. If you are working on a 6-inch wrench, all the dimen- sions are given in the upper line, the loinch wrench sizes are in the third line, and so on. While this saves a drawing for each of the other three DRAWINGS OF A MONKEY-WRENCH [ (f_j) [? j .-. 1 I .; | i tx -1 3 f ' 1 S i 1 = * & -', X - X ^ X ; ' y CO 2 2 S 1 i? * ^ C/3 K r $ X S ? S (0 30 S 2 Q T 1- J S n ; -A _i id ,2 f 2 > s a. : ^ S X ^ 5 i 1 - S 5 Q K sr 1 O X ^ i? 1 , fc X X X - H M S - 5 5 1 in Q :s X * H U x sr X - S W U g- _._ f>) - < S* ^ - L>\ ! r . i l 2 N h 3 r t - *i 1 s ' 1 ! 24 MACHINE SHOP DRAWINGS sizes, it is considerable work making the table and to get it absolutely correct, and it is much harder to work to than the separate drawings because it is very easy to take a dimension from the wrong line and so make a mistake. It is a very convenient way to make reference drawings for the superintendent or chief draftsman, but it is not as easy to work from as the separate working drawing and is not generally used on this account. CHAPTER III SOME EXAMPLES OF DRAWINGS As the best way to learn a thing is by doing it, so the best way to read drawings is by taking some actual cases and examine them in detail to find out just what they mean. The examples have been taken from a great variety of sources in order to show the practice in different shops and also to give an idea of the different classes of work. In this way many will find the kind of work that interests them most and perhaps understand the drawings a little easier on that account. These are taken from the draw- ings of some of the best firms in the country and show how ideas are put on paper either for illustration or to work to. Details of a Bench Lathe Head One of the great satisfactions of knowing how to read drawings is the ability to see just how all kinds of machinery is constructed without ever having seen the machine itself. Of course we do not always get things pictured in our minds in the right proportions even where dimensions are given, unless we are careful to compare different parts with other machines that we are familiar with, but the way any machine is built is always at our disposal if we can see the drawings of it. Fig. 1 6 is the head of a Cataract bench lathe and is a good example for study. 25 26 MACHINE SHOP DRAWINGS SOME EXAMPLES OF DRAWINGS 27 The spring collet or draw-in chuck is plainly shown at A with its back end threaded inside the draw-in tube C which has the handled fastened to the back end. Both collet and draw-in tube are inside the lathe spindle B. The bearings are not shown in detail but are of the cone type, split on one side so as to take up wear as they are forced into the taper hole on the head, outside the spindle. The threaded caps II force the bearings in and at the same time act as dust guards to keep dirt out of the bearings. These bearings are oiled by the wicks shown, which evi- dently lead up from oil reservoirs to the bearings. Although the one at the back seems to touch the index pin H, common sense tells us this is not the case as the oil would work out around the pin and the index holes do not need lubricating. Although it is not shown, we can feel very sure that the oil wick is about in the center of the head and the index pin at one side, toward the front so as to be convenient to use. The cone E is fastened to the hollow spindle by the two conical pointed set screws at opposite side, and it would appear that, by removing these set screws so as to clear the spindle and by taking out the draw-in tube, that the whole spindle could be drawn out through the front bear- ing. The cone has two sets of holes, one in the front and the other in the rear flange. The front holes are for lock- ing the head while unscrewing the collet or taking off chucks, while the rear set are kept for accurate indexing and not used for anything else. Instead of having thrust collars on the spindle as in most makes of larger lathes, the thrust is taken up in the cone itself by the ball-thrust bearing shown at G. This is adjusted by the nut F with the pin holes for a wrench 2 8 MACHINE SHOP DRAWINGS put in at the angle shown. This allows the ball races to be adjusted so that there will be no shake in the head, and the balls take all the thrust of drilling and boring. No' thread is seen on the nose of the spindle and the small cut at J shows how the chucks and face plates are held in. The nose is turned to a taper and has what is practically a double bayonet joint. This slot is milled in from the front and then at the angle shown to each side. The chuck or face plate carries a pin that slips in the slot and is held firmly or\ the taper nose by being drawn in close contact by the incline of the side slots. A Large Lathe Head A decided contrast with the bench lathe is the large lathe head shown in Fig. 17 where the main bearing is 30 inches in diameter and 24 inches long while the rear bearing is 1 6 inches in diameter and 18 inches long. The spindle is hollow and has an 8-inch bar running through it which carries a boring and facing head on the outer end for bor- ing the hole and facing the hub of fly wheels while they are being turned on the large face plate. This allows the bor- ing bar to be run at the proper boring speed independent of the slow speed necessary in facing or turning the rim. The motor drive is interesting, coming from the motor with its i6-tooth pinion and driving the ii2-tooth gear below it. This drives out to the right while the i8-tooth pinion here drives the io8-tooth gear driving the ao-tooth pinion at the left. From here a shaft (not shown, but we know the face plate must be driven somehow and that it must come from this) runs to the face plate at the right and meshes in the teeth in its outer edge. The first driven SOME EXAMPLES OF DRAWINGS 29 FIG. 17. Head of a Large Lathe. 3 o MACHINE SHOP DRAWINGS shaft runs to the left as well as the right and carries a tight and loose pulley for driving the feed of the boring and fac- ing bar inside the spindle. The first pair of gears are next to the pulleys on the upper shaft while the next pair are at the end of the rear bearing, the pinion showing in full, but part of the gear being hidden behind the bar. This drives the shaft running to the left and its gears drive the screw behind the bar, using either set desired and allowing the rear set to be changed at will to secure special feeds. Throwing the belt on the loose pulley allows the feed to be operated by hand, using the handle at the extreme left. This is not a regular working drawing as it does not give all dimensions but only the main ones and the general layout scheme for the head. This is the kind of a drawing or sketch (for it would not be made as carefully as is here shown) that would be handed over to the draftsman to have the details worked out, the chief having decided on the speeds and gear ratios of the* different parts as well as the main dimensions such as the swing and the bearings. General Locomotive Details To show how a few dimensions give a good idea of the main points of a locomotive, we can refer to Fig. 18, show- ing an oil-burning Vauclain compound as built by the Baldwin Locomotive Works. The high-pressure cylinder is 17 X 32 inches and the low 28 X 32 inches. The center of boiler is 9 feet 2 inches above the rail and the boiler 6 feet 2 inches in diameter. The pilot is 4 feet \ inch long, dis- tance from pilot to center of truck wheel 2 feet 9 inches, and the truck wheel is 3 feet 8 inches in front of center of cylin- der, while the forward driver is 5 feet 6 inches behind this. SOME EXAMPLES OF DRAWINGS 3 2 MACHINE SHOP DRAWINGS The driving-wheel centers are 5 feet i and 5 feet 2 inches, while from center of rear drivers to back end of engine is 8 feet 5^ inches. The driving-wheel base, the distance between centers of rear and forward drivers, is 15 feet 4 inches, while the total engine wheel base is 24 feet 6 inches, and the total wheel base for engine and tender is 54 feet 2\ inches. The engine truck wheel is 2 feet 6 inches, tender trucks 2 feet ioj inches and the drivers 4 feet 9 inches. Tender truck distances are shown as are the oil and water capacities of the tender. A little familiarity with reading drawings makes much information of this kind available which is not otherwise understandable. A French Drawing Just to show that drawings are a universal language, take the one shown in Fig. 19 of a worm shaft fitted with ball bearings. The worm is shown at W, in the center of the shaft. At each end are dust and oil guards A A, which fit into grooves in the case, showing, if we did not know from experience that the case is in two pieces and put together in some way, presumably bolted. There are three sets of ball bearings, BBB, the one at the left being a thrust bearing with curved ball races at each side to allow for any movement of the shaft out of center. The balls are held in place by the retaining rings DD while the races CC take all the end thrust of the worm in either direction. The other bearings support the shaft and EE are further oil guards to keep the bearing oil in the cases, and the grease or other lubricant, used for the SOME EXAMPLES OF DRAWINGS 33 34 MACHINE SHOP DRAWINGS worm, out of the bearings. The bearings are oiled through the small oil cups at the top. The dimensions are in millimeters, which may be con- fusing, but there is no trouble in knowing just what is meant by the drawings even if we do not understand the dimensions. Calling a millimeter .039 of an inch, which is near enough for most cases, all you have to do is to mul- tiply the figures given by .039 and you have the dimensions in inches. Grinder Spindle Details An example of considerable more detail in a small space is in the internal grinding spindles of the Bath grinder shown in Fig. 20. The middle view is the regular spindle with its main support A having a large and substantial flange for fastening to the head of the machine, the exten- sion support B, which carries the bearings and steadies the spindle clear to the work. The grinding spindle proper is C, having a tapered end for holding the wheel bushing E, carrying the wheel W and held in place by the washer F and the nut G. It will be seen that the spindle is not con- tinuous but is jointed at D, being driven by a tang or tongue on one piece fitting a slot in the other. This makes a positive drive and yet does away with any spring due to heating, as each piece is free to take its own position in its own bearing. The driving spindle is H, while / is the inner bearing, the outer bearing being at the end of the spindle and slightly tapered on the outside to allow taking up for wear. In. the lower figure we have the supported spindle of the same grinder driven by pulley C, in bearings B which SOME EXAMPLES OF DRAWINGS 35 l-tr 1 36 MACHINE SHOP DRAWINGS are supported from the double cross slides A A. The main spindle has a cross slot for driving the tang of the second spindle E, which in turn drives the third and grind- ing spindle in the same way. This is to avoid heating due to any slight bending of such a long spindle. The last spindle carries a large collar and has a threaded projection H on which the wheel bushing or arbor is screwed. This may carry one, two or three wheels, but in any case has a projec- tion on the end which fits into the supporting spindle /. This is supported in a sleeve or bushing K, very similar to the one on the other end and serving a similar purpose, the support of the wheels against the work in grinding. By driving this supporting spindle as well as the other, and at the same speed, there is no wear on the small projecting end, all wear being transferred to the bearing surfaces which are as large as these of the grinding end. The upper view gives a little more detail of this construction. A Boiler Setting The leading dimensions of a boiler setting for a 48-inch return tubular boiler is shown in Fig. 21. No length is given as this can vary according to the length of the boiler, but the other proportions should be maintained as shown. The grate is 24 inches below the boiler and is 4 feet 6 inches long. The bridge is a long table instead of only a deflecting wall as is often used, and the length of this will vary with the boiler. There is 15 inches between the top of this and the boiler, the boiler itself being 43 inches from the floor line. There are 18 inches clearance between the end of the boiler and the back wall, with a curved arch to carry the heat to the tubes. The dotted line shows the SOME EXAMPLES OF DRAWINGS 37 -Q-O 0~0 0--0-Vo~5"o"'o" F in 3 8 MACHINE SHOP DRAWINGS accumulation of ashes and dust that can be expected over the bridge and in the cleaning chamber in front. Details of a Back Rest for Ratchet Drill. A somewhat unusual but very plain drawing is shown in Fig. 22 which shows all the details as well as the assembly of a back rest or "old man" for a ratchet drill. Beginning at the upper left-hand corner we find three views of the cast- iron base A, which show the front, side and top view. These show it to be practically an angle plate with a lug or boss to hold the upright rod B, which screws into it. The rod B is shown below it and, though broken, is to be 1 8 inches long, exclusive of the thread. This is of cold- rolled steel. The lever arm C is of machine steel, round at the end and bored to fit the rod B, but of flat section with the depth ver- tically to resist the thrust of the drill. This is held in position on the rod B by the ring clamp or binding screw 7 which fits around the rod B in between the two positions of the bored end of C. Around this goes the screw block D, with the washer E between it and the binding handle F, which is threaded to fit the threaded portion of 7. Tighten- ing F, forces the block D against the ends of C, and pulls the clamp ring 7 against the other side of the rod, so that it is bound at three points and held firmly. To guide and support the upper end of the ratchet drill is the screw H, held in the screw holder G, three views being shown. This shows how the screw holder slips on the flat bar C, how it is held in place by the small screw / bearing against C and how it is tapped on the other side for the SOME EXAMPLES OF DRAWINGS 39 40 MACHINE SHOP DRAWINGS pressure screw H. And finally the pressure screw itself, H, of which only one view is needed. The assembly drawing shows everything in place, easily distinguished by letters although these are hardly necessary. While this is a very simple case, almost any drawing can FIG. 230. Section of Cylinder. be studied out in the same way if we go at it easily and do not get excited. A Locomotive Cylinder The drawing shown in Fig. 23 a and b is made from a working drawing of the Baldwin Locomotive Works and gives SOME EXAMPLES OF DRAWINGS some idea of the many details that go to make up a cylinder and half saddle for a locomotive, in this case for the Central Railway of Brazil. Many of the minor dimensions have 1 Steim Inlet 1 Steam Port 1 Exhaust I 1 Stem Port | 1 Steam Inlet 1 FIG. 236. Showing Section Parts. been omitted as being unnecessary for our purpose, but enough have been left to show the general proportions and the way in which it is made. The inside diameter of the cylinder is 21 inches, the outside is 24 inches and the inside length 32! inches, which 42 MACHINE SHOP DRAWINGS means a 24-inch stroke, after allowing for the thickness of the piston head and the clearance. Steam from the boiler comes down through the steam passage 55 and, as can be seen by the dotted lines, divides and goes around the exhaust passage EE. This can be seen both from the view of the valve seat which has been drawn over the cylinder and also from the other view. On dividing, the steam comes into the steam chest through the passages marked 57 and steam inlet, in the two views. From here the steam admits it to the cylin- der through the long passages and, after it has done its work, the exhaust steam finds its way out the same long crooked ports and goes out the stack through the central passage marked E and exhaust. The shape of the steam pipe joint is shown above the passage and at right angles to its face. The frame goes each side of the saddle casting as can be seen at F and is secured by bolts running in both direc- tions as shown. The center of the frame is 25^ inches from the center of the engine and the cylinder center 20^ inches beyond this, while the outside of the cylinder is 12$ inches from the center. This is a patternmaker's drawing as it shows the dimen- sions of the curves of the steam and exhaust passages, and the machinist would have no use for these as they are not finished. The location of the various centers is shown and also the length of the different distances to be taken in the dividers in striking these curves. The dotted lines outside the cylinder show ribs for assistance in lagging and in making air spaces under it. The widths of steam and exhaust ports are shown. This also shows the width of the exhaust passage to be 6 inches, SOME EXAMPLES OF DRAWINGS 43 with the walls i inch thick. It also shows how the steam passage divides around it and conies up on each side. Vari- ous other details can be seen by looking over the drawings carefully. Eccentric and Eccentric Strap Two other parts of those same Brazilian engines are shown in Fig. 24, and aside from showing all the dimensions it also shows how the directions for working are given in actual practice. For example : " Cast iron, four a set," means that the material is cast iron and that four pieces, or four eccentrics, are needed on each engine. "No holes in out- side for set screw" shows that the set-screw holes must be drilled and tapped at an angle sufficient to clear the outside or rim, or else some device used which will drill them from the inside. The set screw is given as a f-inch screw with square head. Nothing is said about the threads per inch as this is to be standard in all cases unless otherwise stated, which means 9 threads to the inch. The eccentric is in two parts, divided on the center line of the axle, and held together by the studs shown. Although the drawing does not show any threads on these, we know there must be to allow the keys to be used across the top, and in the detail of this stud we find the thread to be if inches long on a i^-inch stud, while the hole for the key is ^f wide and i| inches long. The split key is made of two pieces of sheet steel, each a T 3 ^ piece of steel fastened together with a rivet at the head. The points are opened out after they are in place to prevent their backing out. As can be seen the axle is g inches, the key ij inches wide, and the radius of the outer curve around the axle 44 MACHINE SHOP DRAWINGS Eccentric Strap No. 1592 Vic. 24. Eccentric and Eccentric Strap. SOME EXAMPLES OF DRAWINGS 45 5j inches. The total width is 4 inches, while the face is 3^ with the edges turned down for the side bearings of the eccentric straps shown above. The different diameters of the eccentric strap, where it fits the eccentric, is clearly shown as well as the various curves. The extension that fits the eccentric rod is tapered as shown and the taper is met by a 6-inch radius curve coming from the outside of the strap. The rod is flat and fits into a pocket, shown more clearly in the end view and extending about half-way down into the projection. The oil pocket at the top is drilled down into the eccentric strap and from here to the eccentric bearing. At the side is another reservoir, cast into the strap and closed by the screwed plug, i \ inch in diameter and a 14 thread, a special tap for such places. The two halves of the strap are held together around the eccentric by the two |-inch bolts, double nutted and having a pin outside the outer nut. In this case, as with the eccentrics, it takes 4 to make a set and it is so marked on the drawing. A Chuck Screw Drawing Another example from actual practice is the chuck screw from the Carter Chuck Company as seen in Fig. 25. This shows at a glance that the finished length of the screw must be 5^ inches and the largest diameter f inch, so we would take an inch bar and cut it off accordingly. The small end is | inch in diameter and is straight on the outside, but the thread is cut on a taper of i inch per foot, as shown by the note. The thread is n per inch, United States standard form and .57 inch in diameter at the bottom. The large end of the taper under the thread is .663 and 46 MACHINE SHOP DRAWINGS from here it is turned straight for a distance of ij inches. The thread on the large portion is also 1 1 to the inch but is of the Acme standard form. Both threads are right-handed. This threaded portion is 2 inches long and adding up the FIG. 25. A Peculiar Chuck Screw. three lengths we see they tally with the total dimension given. The bottom of the thread is .764 inch, the slot in the end is J inch wide and ^ inch deep, giving us all dimen- sions needed to cut this screw from the solid bar. ( -4X-- 1 r FIG. 26. The Outside Screw. The Outside or Main Screw This is shown in section in Fig. 26. The outside dimen- sions are if by 4! inches long with a square thread, cut 5 to the inch on the outside over the whole length, and an SOME EXAMPLES OF DRAWINGS 47 internal thread of the Acme form cut n to the inch and 3! inches long with a diameter of .895 outside or just .02 inch larger than the screw in Fig. 25 which fits inside of it, giving a play of one one-hundreth of an inch on each side of the screw. At the end of the internal screw is a chamber or recess of the same diameter as the outside of the thread, for allowing the chasing tool or tap to run into. This recess is | inch long. Leading into this from the other end of the screw is the hole which the end view proves to be square with slightly rounded corners. This is -^ inch square on the sides and had fillets or corners of -^ inch radius. This shows us that this screw fits on the outside of the inner screw or stud shown in Fig. 25, and that this is turnecl by a wrench having a square end which fits into the square hole shown in the end. Detail Drawing of a Special Flange A very good example of a detail drawing giving very close limits is shown in Fig. 27. The drawing is used in connec- tion with a table as the most of the dimensions are repre- sented by letter. Beginning with the 12 small holes on the inside of the flange we find these are to be drilled and tapped for a No. 8-32 tap, meaning a No. 8 machine screw size with 32 threads per inch. There are 6 sets or pairs of holes. The next row of holes, six in number, are outside of these, tapped to the same size, while the outer holes have a No. 14- 20 tap and are countersunk this being shown by the letters C. S. Some of the other holes are shown at the right. One with a f drill, f inch deep and tapped with a f-inch tap having 4 8 MACHINE SHOP DRAWINGS 3 I ( Jaja 1 '! 1< .'"JgTro^ g n !!' X 3 .^-^ * I I ^*" :j.|i "tff^Z O~ * ~H ' | if ?! i,- - -^~ 'i '8 SOME EXAMPLES OF DRAWINGS 49 a standard thread, 16 to the inch. Then there are 4 holes, 90 degrees apart, drilled with a No. 23 drill and tapped with a No. 10-32 tap, while down below is a No. 8-32 tap, | inch deep. It is needless to follow all the holes and we will now look at some of the limits imposed, which indicates, although it does not prove, that it is a toolmaker's job. In the right- hand piece it will be seen the half-inch reamed hole must be 1.093 inches from the center line within a thousandth of an inch, meaning that it can be either 1.092 or 1.094 or anything in between. In the center drawing everything has limits, some of them, it will be noticed, only containing a maximum or minimum limit, but not both. This means that, in the case of the flange thickness for example, the flange can be between .499 and .500, but not over the larger dimension given; some, on the other hand, have minimum limits given. This also shows that cross-sections maybe given in various ways. The center view is a clear, straight cross cut through the center on the line AOB of the left-hand view. In the lower view, on the other hand, the cross-section is not a straight line, but from C to O and from here to D. This is to show a section through the bolt lug D and at the same time show the recess at the right which is | inch wide. The small view gives a part section along the line OE. CHAPTER IV HINTS ON LAYING OUT EVERY machinist needs a few good tools, such as a steel square, bevel, dividers, calipers and protractor to measure angles, but he can do more laying out with only a pair of dividers, a straight rule and a scriber than many imagine. FIGS. 28 and 29. Finding 4 and 8 equal points. It is better to have but few tools and know how to use them than to have a whole kit full and not understand all about them. Suppose you want to lay out some templets for bolt holes in flanges for pipe or similar work, to have four, six and eight holes each. All you need are the dividers, scale and scriber. Draw a line A B, Fig. 28, take any point for the center, HINTS ON LAYING OUT 51 and draw a circle for the outside of the flange, and another circle inside this for the location of bolt holes or bolt diam- eters, as it is called. Two of the four holes will be where line AB cuts the circle at a and b. Take any distance in the dividers, more than half of-AB, and draw the arcs shown inside the circles, using a and b as centers, so as to cross at two points, c and d. Draw a line that will cut both c and d, and extend this to the circles, cutting them at e and/. This line ef will be at exactly right angles to the first line, and e and / will be just half-way between a and b. Prove this by taking the distance ae in your dividers and trying it, Always prove any work of this kind to be sure there has been no slip. This will always give you two lines at right angles without using a square of any kind, and will also divide any distance, as ab, exactly in half. Locating the Half-way Point To lay out a templet with eight holes, it is simply neces- \ sary to locate four more holes half-way between the holes |p already laid out in Fig. 28. This can be done by the v same method of dividing any distance in two equal parts (see Fig. 29). With one leg of the dividers on b, and any v distance more than half the distance from b to/, make the ^curves shown. With the same setting and the point on/, ^ make another curve, cutting the first in c and d. A straight s; line through these two points, c and d, will show the point g to be half-way between b and/. The other end of the line will, if extended, cut the other side of the circle at * and r- 1 give half the distance from a to e. Take the distance bg or gf and, with dividers on /, mark h. Prove this by also "Busing a as a center and cutting ^e first mark at h. Do the Q_ CO STATE NORMAL SCHOOL UAt AUTS *Vf HOME ECOHOIWBS SANTA BARRARA, CALIFORNIA 52 MACHINE SHOP DRAWINGS same at e and b, which will locate ;, and the eight holes are all laid out. Prove them all, and if the work has been carefully done they will be laid out as accurately as though you had used very elaborate tools, probably more accurately than you would do it with a protractor to measure the angles. Radius gives One Side of Hex To lay out six holes requires no measurements whatever for the distance, as the radius or half diameter of the circle FIGS. 30 and 31. Laying out a Hexagon. is the right setting for one side of a "hex" or hexagon, as a six-sided figure is called (see Fig. 30). With the same setting used in drawing the circle, place one leg on a and step around, marking b, c, d, e,/one after the other. Prove this by going around the other way and cutting the first marks as shown. Fig. 30 shows the marks at top and bottom and Fig. 31 shows them at the side. Sometimes the plans call for one, sometimes for the other. To make a i2-holed templet, divide the distance between the holes as in Fig. 29, and the rest is easy. HINTS ON LAYING OUT 53 Six, Eight and Ten Rule Fig. 32 shows another and very handy way of laying out a right angle or square corner with only the dividers and rule, as already in use. This is one of the handiest things for any one to remember, as it comes into play whether you are laying out a small tool, making a try square for yourself, laying out a tennis court, or staking out for a house founda- tion. It is called the "6, 8 and 10 rule" and dates way back to the ancient Greeks, but it's one of the things that never b a b FIGS. 32 and 33. Two Ways of Laying Out. get old. This rule or law is that any triangle whose sides are in the proportion of 6, 8 and 10, no matter whether it is inches, feet or miles, is a right angle. Take in your dividers 6 of any units you want inches, eighths o^ sixteenths and, with one point at a, scribe an arc as at b. Then take 8 of the same units and, with one point again on a, scribe above as at c. Then take 10 of these same parts and, with one point on either arcs b or c, scribe a mark cutting the other arc. Draw a triangle from these points as at a, & and c, and you have a right angle every time. If you had taken the point e instead of &, with the 10 units in 54 MACHINE SHOP DRAWINGS the dividers, the other corner would be at d, and the tri- angle as shown by the dotted lines, but the angle is 90 degrees, or exactly a right angle. Triangular Method Another way you can lay off a square corner without measurements of any kind is shown in Fig. 33. With the dividers at a and any distance in the dividers, mark from b to c. Shift the point to b and draw the arc ac. Where these cut each other, in c, again place the point, with the same distance as before, and scribe the arc b. Then take a scale and draw a straight line from b, through point c, and continue to d. From the point d to a, draw another line ad, and this will be at exact right angles to ab. Using this as a start, it is easy to lay out a hexagon as the side be is already there and ab extended to i gives the base line. Keep the distance ab in the dividers, and from b mark off h. From this point mark curve ig. From * draw curve hg. Draw hg and you have three sides of the hexagon done, cbhg. Draw straight lines through ig and ac. With dividers on c and g draw e and /; connect e and / and the hexagon is complete, without measuring an angle of any kind. Prove the work by stepping off the various sides. Independent of Try Squares From these two methods of finding a square corner you will see that even if all the squares in the world should be suddenly lost, we would have a way of making new ones always at hand. Fig. 34 shows this same method applied to laying out a square. The side will be ad. Taking this in your dividers HINTS ON LAYING OUT 55 and with the point on a mark /. From / scribe at e and repeat this form from d. Where these marks cross, gives the corner of the square and the sides can be drawn as is shown. In Fig. 35 the square corner is found by the dividing method shown in Fig. 28 and the lines of and de are laid off at right angles in this way. With dividers at o mark g and FIGS. 34 and 35. Other Methods of Laying Out. h. Connecting these points gives a 45-degree angle and one corner of an octagon. From this you can go on and lay out a complete eight-sided figure as shown. If you want to make it of some particular size, lay off one side of the desired length such as hi. At i, draw a line at right angles to the base by the method shown in dotted lines. With distances hi in the dividers and one point at i, draw the half-circle hf. Divide // in half the same as MACHINE SHOP DRAWINGS in Fig. 29, and draw ik. With the distance hi or ik (both the same) mark off kl, Im (where it cuts the dotted line marks one corner), mn and so on around the figure. Fig. 36 shows another application of the first principle in dividing up a square or any figure with square corners into equal parts. This idea can be applied in many ways and is a good thing to remember, as well as the other two ways of finding a square corner shown in Figs. 32 and 33. They are very handy in many kinds of work. FIG. 36. Dividing the Sides of any Figure. Square Corner Without Dividers There is also a very neat way of laying out a square corner without dividers, and even the scale can be dispensed with if you have a straight-edge to draw by. Suppose you want to make a square corner at A, Fig. 37. Take any distance as AC and draw it any old way; this happens to be nearly 45 degrees. Mark the same distance each side of C, in a straight line as DCB. Join BA and AD, and the corner A is exactly square. HINTS ON LAYING OUT 57 The same thing is shown in Fig. 38, but with the first line EG at a very different angle. HG and GF equal EG, and joining FE and EH completes the corner. This can be done with dividers in the same way, but shows that when you have or can get a straight-edge of any kind you can make a square corner while you would be hunting up the regular tools. The best way to see all the workings of these methods is to take a sheet of metal of some kind tin, brass, copper, FIGS. 37 and 38. or iron and lay them out to a good scale. With the 6, 8, and 10 rule take 3, 4 and 5 inches, or 12, 16 and 20 inches, according to the size sheet you are working on. If you get these principles down fine you will never be stuck on an outside job because you have forgotten your square, and it is mighty handy to know even in laying out jig and similar work, right in the shop itself. Something About Angles Angles play an important part in mechanical drawing, as we shall see. Suppose we look at the end of a square bar, as in Fig. 39, and we have no means of knowing whether 5 8 MACHINE SHOP DRAWINGS the end is square across the bar, or is flat or rounded, as the bounding lines will be the same in any case. It takes a side view to show whether the end is slanting, as in B, this being an angular view, or of any other shape, as in C above. The top view would be as in D. This brings us to what is called projection, or the throw- ing out of lines to show what shape a piece really is or what it looks like in different views. FIG. 39 Having a bar 4 inches square we cut the end at an angle that makes the short side of the bar 3 inches shorter than the other, as shown in Fig. 40. The end or top view is square, but as we look horizontally at the slanting" side it appears as a rectangle 3X4 inches, as at A, while if we look square at the angular surface it is 4 X 5 inches, as shown in the angular projection B. The side view is at C. Fig. 41 shows the effect of a triangular bar being cut at an angle. The change in the shape is shown by comparing HINTS ON LAYING OUT 59 the true section or end view B with the angular view A, which is an elongated triangle. This is at right angles to FIG. 41 the angular surface. The side view C does not show whether the bar is round, square or triangular. 6o MACHINE SHOP DRAWINGS Curved Surfaces Bodies with flat sides or surfaces are comparatively easy to throw in any sort of projection, but when it comes to curved surfaces it is a different matter. Take a round stick and cut the end at a slight bevel. Look at it square with the cut and see that it is not round but elliptical; look FIG. 42 at it sideways and see that this also shows an ellipse, but with the long axis the other way. Cut it at different angles and note how the ellipses change shape with each angle. In mechanical drawing it is necessary to know how to draw these ellipses both to show how they will look and for the purpose of laying out sheet metal to fit such a shape, either for an angular cover or for a stove-pipe elbow. HINTS ON LAYING OUT 61 In Fig. 42 the side view does not give any idea as to its shape. But when we project the lines a and b from the top and bottom of the slanting side, we find that the angular end looks like an ellipse if we look at it in the center and in the direction of the arrow. The top view will, of course, be round as in B. FIG. 43 Fig. 43 shows a round bar cut at a more acute angle, and two projections are made to show how it appears when looked at from two views: either square with the cut or square with the side of the bar. Then diameter A remains the same in all cases, but the long diameter of the ellipse is decidedly different, as can be seen. 62 MACHINE SHOP DRAWINGS Laying Out Sheet Metal If it was necessary to cut a sheet of metal to fit the end of a bar cut at an angle it might be puzzling unless we could put the piece over the bar and mark around it. But there is a way of laying out all such shapes without marking around the bar, and it is a very handy thing to know. Suppose we want to make a funnel like Fig. 44, how will we cut out the sheets so as to form the right shape when rolled up ? This is really two partial cones joined together, and in laying them out we consider them as complete cones so as to get a center or starting-point. We can do this either by drawing down the sides until they meet as at a, or we can figure it out in the same way we do tapers. The large cone tapers from 7 inches to 2 inches in a distance of 5 inches, or a taper of 5 inches in 5 inches or i inch to each inch. So we know that the point a is 7 inches from the top, as shown. Next we figure out the distance around the funnel at each end by multiplying both 7 and 2 by 3}, or 3.1416, which gives 22 inches around the top and 6.28 inches around the bottom. So, taking a point as b, Fig. 46, with 2 inches in the compass or dividers if it is done on metal, draw part of a circle. Then with a 7-inch radius draw another part of a circle. Take the dividers and step off 22 inches on the large circle, preferably half on each side of a center line, and connect the points and the center by a line at each end of the curved piece. As these lines must be radial from the center, it is only necessary to step off the distance on one circle, and the larger one is best as there is less chance of error. This curved sheet when rolled HINTS ON LAYING OUT PIG. 44 FIG. 45 FIG. 46 Laying Out Curved Surfaces. 64 MACHINE SHOP DRAWINGS up will make the upper part of the funnel, as can be tried with a piece of paper. As no allowance has been made for the lapping we will add a piece on one end, shown by dotted lines, which gives room for riveting or soldering. The same process repeated for the lower end of the funnel is shown in Fig. 45 and needs no further explanation. What an Elbow Looks Like The left view of Fig. 47 shows the side of an elbow, the angle being as indicated. How shall we lay out a sheet that will make an elbow of this angle? The laying out is an easy matter if we follow each step in the program. First, find the width of the sheet by mul- tiplying the diameter by 3}, or 3.1416. This is from A to B. Draw a half-circle on the pipe diameter, as shown, and divide this into any number of equal parts; the larger the scale and the greater the number of divisions the more accurate the layout will be. In this case there are 10 divi- sions, and the circle could just as well be above the line as below, anywhere to get a curve the same as the shape of the body of the piece for laying out the divisions. From each point on the circle draw lines vertically to the angular line as i-i, 2-2, etc. Divide half the length of AB into the same number of equal parts, as shown by i, 2, 3, etc., and project the lines down to the lower line of the angle. Draw lines horizontally from the angular line to these vertical lines and make the points as a, b, c, etc. Connect these by an easy curve, as shown. This is half the elbow, and the other side is just the same. Allow the space for riveting, as shown by the dotted lines at B, and the elbow sheet is laid out. If the seam is wanted on the HINTS ON LAYING OUT 66 MACHINE SHOP DRAWINGS long side or at any other point, we need only to begin the layout at that point. A Side Outlet In Fig. 48 we have a pipe 1 2 inches in diameter with a side outlet 10 inches in diameter. The shape of the end of this outlet to fit the large pipe is not easy unless we lay it out in the same way as the elbow. Here it fits on a curved surface so that both the curve of the piece itself and of the large pipe must be considered. Draw the pipe in position as at the left, to show its size and hight. Figure out the length around it as in the other case and we have 10 X 3.1416= 31.416 inches. AB is one-half of this, as we have laid out only half the piece. Draw the half-circle to the lo-inch diameter, either below, as shown, or above the side outlet, and divide this into as many parts as seems necessary. In this case there are six divisions to the quarter-circle. Project the lines upward to the large circle. Divide the long strip into the same number of parts and project lines at right angles to cut these, as the points i, 2, 3, 4, 5, etc. Through these draw an easy curve, as shown, which gives the outline necessary to fit against the larger pipe in this case. Information About the Screw Thread or Helix We sometimes see screw threads drawn with the curved lines as they appear when you look at a screw that has a fast pitch for a small diameter. In actual drawing for practical purposes we do not even draw the threads, only a few lines to indicate where they are, but it is interesting to know how the other is done. The plan is much the same, HINTS ON LAYING OUT 67 as we shall see, and, having fixed the principle of the thing in your mind it can be applied to any form of laying out that is necessary. FIG. 49. Method of Laying Out a Screw Thread. Taking the outside of the screw first, we draw the larger half-circle, as in Fig. 49, and divide into six parts. Then lay out the pitch down the sides and divide this into the same number of parts, drawing lines straight across the body of the screw as 0-6, 1-5, 2-4, etc. 68 MACHINE SHOP DRAWINGS Draw lines down from the divisions on the half-circle, cutting the cross-lines, and lay off the intersections as a, b, c, d and e. Joining these, give the curve for the outside of the screw, which is not very pronounced. When it comes to the bottom of the thread we have an example of a fast pitch on a small diameter, for, while the pitch is the same, the diameter is much less. In this case we draw the smaller half-circle, representing the bottom of the thread, and divide this in just the same way. Marking off these intersections we get the much more pronounced curve shown. The upper part of this shows a F-thread, while the lower part shows a square thread. The intersections of the dif- ferent points are shown by the small crosses. These show plainly how the thread angles change for each diameter and pitch and why the side clearance on thread tools is such an important matter. By keeping in mind the reasons for all these different laying-out or intersection points, any work of this kind can be handled without difficulty, and it often comes in very handy to know about it. Curves Cut by an End Mill Laying out in this way can also be used to show the curve that will be cut by an end mill if it is tipped from the ver- tical position. This can be laid out in exactly the same way as the curves for the elbows and other sheet metal work. When in a vertical position a flat surface will be cut as at A, Fig. 50, while by inclining the spindle to the work as at B and C the curves shown will be cut in the metal moved across the face of the cutter. There are many times when this can be used to advantage in tool making and other work. HINTS ON LAYING OUT 69 Laying Out Any Angle You Need It sometimes happens that you want to lay out some particular angle and that no protractor is handy. You can get almost any angle you want and with a good degree FIG. 50. Curves Secured with one End Mill. of accuracy if care is used and you know how to go about it. Draw a straight line, Fig. 51, as a base, and taking any size in the dividers, draw the arcs shown, and by connecting points a b and c we have a 6o-degree angle. Dividing the distance be by the well-known method of 7 o MACHINE SHOP DRAWINGS taking more than half the distance in the dividers and drawing an arc from each point so that they will cross, then drawing a line through the intersections and we have d, so we know cd or db is 30 degrees or half of cb. Dividing db in the same way, always working along the arc and not on the straight lines, we get de or eb and know they must be 15 degrees each. This can be carried on until you get to degrees, dividing 15 into three equal parts by stepping off carefully with the dividers. This gives 5 degrees and these can be divided on down to the single degree. FIGS. 51 and 52. Dividing to Get any Degree you Want. Fig. 52 shows a quarter-circle divided up, as can be done with the divider alone and without a protractor or triangle of any kind. The 90 degrees are divided into three 30- degree angles, irfto a 45, 15 and six 5-degree angles, making 90 in all, of course, and -one of these 5-degree spaces is di- vided into five making single degrees. Suppose you want an angle of 57 degrees or 3 degrees less than 60. You have only to lay out the 60 degrees as we did at first, then take away 3 degrees as found by dividing one of the 5-degree spaces into single degrees. In this way it is easy HINTS ON LAYING OUT 71 to get any number of degrees wanted, or the table on page 72 may be found handy if it is remembered that the distances are given for a i-inch radius as shown in Fig. 53. To use it, draw part of a circle in some even inches from a base line and lay off from b to c the distance shown in the table, mul- tiplied by the number of inches of radius used. That is, if you have 4 inches in the dividers in drawing the circle, multiply the value by 4. For accurate laying out it is a good plan to use 10 inches and multiply all the values by 10. FIG. 53. Laying Out from a Table. By doing this the error is very much less than in attempt- ing to measure on a radius of i inch. To lay off an angle of 24 degrees, find in the table .4158, which means that with the distance ab i inch and the distance be .4158, the angle will be 24 degrees. Or with a xo-inch radius ab, the dis- tance be will be 4.158 inches for a 24-degree angle. In the same way we can find any angle by laying it off on metal or paper and measuring the distance, be, from the table. MACHINE SHOP DRAWINGS TABLE OF CHORDS FOR FINDING DEGREES AT I-!NCH RADIUS I .0174 24 .4158 46 78i5 69 1328 2 .0349 25 4329 47 7975 70 .1471 3 4 53 26 27 4499 .4669 48 49 8135 8294 7' 72 .1614 .1756' 5 .0872 28 .4838 5 8452 73 .1896 6 1047 29 .5008 5i .8610 74 .2036 7 .1221 3 .5176 52 .8767 75 2175 8 1395 3i 5345 53 .8924 76 2313 9 1569 32 5513 54 .9080 77 245 10 1743 33 .5680 55 9235 78 .2586 ii .1917 34 .5847 56 9389 79 .2721 12 .2O90 35 .6014 57 9543 80 .2856 13 .2264 36 .6180 58 .9696 81 .2989 14 11 2437 .26lO .2783 ii 39 .6346 .6511 .6676 g 61 .9848 i. 1.0151 82 S 1.3121 1-3252 1-3383 17 .2956 40 ..6840 62 1.0301 85 J-35I2 18 3129 4i .7004 63 1.0450 86 1.3640 19 3301 42 .7167 64 1.0598 87 1-3767 20 3473 43 733 65 1.0746 88 I-3893 21 3645 44 7492 66 1.0893 99 1.4018 22 .3816 45 7654 67 1.1039 90 1.4142 23 3987 68 1.1184 Laying Out Figures Having Three, Four, Five, Six and Seven Sides Here, in Fig. 54, is a handy method of laying out polygons or figures having from three to seven equal sides. They are only half finished, but this shows the method just as well and can be completed by any one who desires. Starting with a side AB, which is the same in them all, we construct the different figures as follows: Three Sides or Triangle Take the distance AB in the compass, and with center on A draw arc BC, then with center on B draw AC. When HINTS ON LAYING OUT 73 no. 54. Laying Out Three to Seven-Sided Figure. 74 MACHINE SHOP DRAWINGS they cross at C is the upper point, and joining these three points by straight lines gives the triangle. A similar triangle could be formed by connecting A, B and D. Four Sides or Square Taking C as a center and distance AB in the compass, draw a complete circle. Draw a line through the center from D to T. With center on B, draw arc ACV. Then, with center on E, draw arc GH, cutting the first arc at /. This gives ABJ as one-half the square. Drawing arc BCR, with A as a center, gives the fourth point / and would make the square AIJB. Five Sides or Pentagon Take the distance FG or FH in the compass, and with the center on A mark off L and M. Then put center on B and mark off L and K. This gives the five points and by joining ABML and K we have the complete pentagon. Six Sides or Hexagon Having the circle drawn from C as a center, the radius CB is the length of one side and all that is necessary is to step off the six points ABQPO and N. Connecting these gives a complete hexagon. Seven Sides or Heptagon Take the distance FP in the compass, and with center on A mark off F, cutting the other arc. Then moving the center to B mark off U, to V and mark T, and so on. Com- ing back the other way, mark off R from B, S from A , and check T by marking it from R. Joining ABVUTS and R gives a 7-sided figure or heptagon. HINTS ON LAYING OUT 75 Another Way of Laying Out Polygons Another way of laying out equal-sided figures is shown in Fig. 55, using 12 sides or a duodecagon as an example. Taking one side as AB, from A draw the half -circle shown with a radius AB. Divide this half-circle into 12 parts. Draw radial lines through these points, as A i C, A B FIG. 55. Another Way. A 2 D, etc., and with a compass step off the distance AB from B to C, from C to D, etc. This will give the sides of the i2-sided figure as shown in Fig. 55. Laying Out Bolt Holes There are several ways of laying out bolt holes, one of which is shown in Fig. 56. Draw a circle the size of the 76 MACHINE SHOP DRAWINGS bolt circle and draw the center lines crossing at right angles. Divide the distance OE into 4 equal parts and lay off EB equal to 3 of these parts, making OB equal to 7 parts. Divide the diameter CF into as many parts as there are FIG. 56. Handy Way to Lay Out Bolt Holes. bolt holes in the circle, 9 in this case. Draw a line from B through the second division to D. Then the distance CD is the distance between the bolt hole centers. Space around to see that no mistake has been made. This may be no easier than figuring out the circum- HINTS ON LAYING OUT 77 ference of the bolt circle and dividing by the number of bolts, but some prefer it to doing calculations of any kind. If you prefer to figure it out, the little table which follows will help. This gives bolt holes from 3 to 12 in number. Multiplying the number given after the right number of holes by the diameter of the bolt circle will give the center distance between bolt holes. No', of Holes Distance between Bolt Centers when Diameter of Bolt Circle is i No. of Holes Distance between Bolt Centers when Diameter of Bolt Circle is i 3 .866 8 .3827 4 .7071 9 342 I .5878 .5 10 ii 39 .2817 7 -4338 13 .2588 Multipliers for Bolt Hole Centers If the bolt circle is 10 inches in diameter and there are 12 bolts, the distance between centers will be 10 X .2588 or 2.588 inches. Or if the bolt circle is 6 inches and has 9 holes, multiply 6 X .342 and get 2.052 inches as the center distance between bolt holes. A Way of Finding Pulley Diameters Here is a short cut pointed out by Prof. John E. Sweet that may come in handy almost any time. In changing pulleys on line shafts or other places it may be desirable to know how much to cut out of or add to a belt, and have it come right. That is to say, if a belt runs over two pulleys 30 inches in diameter, and the pulleys were 7 8 MACHINE SHOP DRAWINGS to be changed to 36 inches, the belt would need to be as much longer as one pulley is larger around 'than the other. The ordinary way to determine that would be to measure or calculate the distance around each pair and subtract one B FIG. 57. Finding Pulley Diameters. from the other; but that is not at all necessary, for the difference of the distances around two pulleys of unequal size is the same as the distance around a small pulley whose diameter equals the difference between the diameters of the two. HINTS ON LAYING OUT 79 For example: we have a belt running on a pair of i4-inch pulleys and wish to put on 21 -inch pulleys instead, how much longer must the belt be? We can say, offhand and without any figuring, that it must be the same as the distance around a pulley as large as the difference between the two diameters or a 7-inch pul- ley. Multiplying 7 inches by 3^ gives 22 inches. Finding the circumference of the 14 and 21 inch pulleys in the same way, we have 44 and 66 inches respectively and the differ- ence is 22 inches, the same as the diameter of the 7-inch pulley. So the belt must be 22 inches longer, half of this being taken up on each pulley. In the same way we can find the total circumference of any number of pulleys by adding the diameters and multiplying the sum by 3} or 3.1416 as we prefer. This fact is probably as old as Egypt, and yet it may be new to many, that the circumference A, in Fig. 57, equals the sum of the circumference of the other two pulleys, B and C. Laying Out Equal Spaces It sometimes happens that it is necessary to divide an odd dimension into equal spaces. In the case shown in Fig. 58 it was necessary to divide i^ inches into n equal parts. So instead of trying to figure this out in decimals the scale was laid on at such an angle that n spaces of some divisions of the scale just fitted the space; in this case 2f l g- is taken as being n X fV = f- In the same way ii X 1 = 2| could have been used, but it is better to get the rule as nearly right angles as possible across the space. All that is necessary is to take any divisions you need, '8o MACHINE SHOP DRAWINGS whether 64ths or inches, and work at each division selected. Then drawing lines parallel to the others and through these points gives the equal divisions desired. 1 > \l FIG. 58. Laying Out Equal Spaces. Screw Threads In the old days the draftsman had to carefully lay out all threads, whether they were 2 or 20 to the inch, and draw them to the right angle shown at A, Fig. 59, or even show the tops and bottoms of the threads curved as was shown in the paper on projection. At B is shown a square thread drawn in a similar way, while C illustrates the much more sensible way of showing threads that is now almost univer- sally used. Here no attempt is made to show the right angle or the right pitch, but only to indicate that a thread is wanted, to show how long this is to be made, what kind of a thread HINTS ON LAYING OUT 81 TIG. 59. Different Ways of Showing Screw Threads. 82 MACHINE SHOP DRAWINGS is wanted and the pitch. When we consider that a drawing is no longer a picture to please the eye but a guide for the making or putting together of some useful piece of machin- ery, the good sense of this change will be seen at once. This not only saves time in drawing but prevents any attempt to measure the drawing and makes it necessary to put full instructions in plain language, where it can be seen. Some make a practice of showing a thread or two on the end of the piece or at some portion of its length to indicate the kind of a thread, but this seems unnecessary and might be misleading. Finding the Size of a Broken Ball This shows a way of using some of the things we have learned in laying out work, together with a good deal of thought, to find out the diameter of a broken ball when only a part of the ball could be had to work from. This looks like a sticker, but here is the way a bright apprentice boy found out the full diameter from the broken piece. His first step was to take a pair of dividers as at B, and find the largest circle he could draw on the broken part. Then taking his drawing board he laid out three points abc as at C, by using the dividers to measure these points on the circle drawn from the ball itself. The next step was to draw a-circle through these points as shown at C by taking a distance more than half-way from a to b and striking the arcs shown; then doing the same between a and c and drawing straight lines through these arcs until they cross at O as shown. This is the center of the three points ab and c. HINTS ON LAYING OUT 83 Then the line db at D drawn to the diameter of the circle laid out at C gave the part represented by the broken piece. Taking the same distance as was used in the dividers to mark the circle on the broken ball, and setting at d and b, B D FIG. 60. Finding the Size of a Broken Ball. strike the arcs eo and we have the arc deb representing the broken piece of the ball. With the three points deb, a new circle was laid out through these three points which gave a circle representing the full size of the ball. CHAPTER V LAYING OUT SPUR GEARS GEAR wheels and gear teeth are often puzzling to those who have not had a direct acquaintance with them, espe- cially the questions of pitch diameter, diametral and cir- cular pitch. As with most problems in mechanics, how- ever, there is nothing difficult about it if we go slow on learning the reasons. If we have two shafts carrying pulleys, Fig. 61, A and B, with A on the driving shaft, then A will drive B, as shown, as long as the load on B is not too great to be driven by friction. The distance between the shafts C is called the center distance and the diameter of the pulley where they drive is called the pitch line, so the "pitch diameter," or driving diameter, is the diameter at this line. But friction is not enough to drive all loads and it is not positive enough in all cases. Some machines must have an exact relation between the speed of different shafts and all slip must be avoided. So we build up projections on the face of A, Fig. 62, and in order to have these projections turn we cut corresponding grooves in B for these to fit into. To make both wheels alike and to have the teeth uniform we also build up on B and cut grooves in A so we have gear teeth in both wheels, with part of the teeth above the pitch and part below it. But we must remember this pitch line, as it is the most important part of the whole gear. 84 LAYING OUT SPUR GEARS 85 The part of the teeth above or outside the pitch line is called the addendum (added to), and the part below the pitch FIG. 6 1 . Friction Disk to Show Pitch Lines. FIG. 62. Putting Teeth on the Disk. line the dedendum (deducted from). In the language of the shop the addendum becomes the point and the dedendum 86 MACHINE SHOP DRAWINGS LAYING OUT SPUR GEARS 87 the flank, but they mean just the same thing. To keep the points of the teeth from rubbing in the bottom of the space an additional depth is cut here which is called clearance. All the parts of the tooth are shown in Fig. 63. Shapes of Teeth In the old days when the teeth of gears were mostly cast it was necessary for the patternmaker or millwright to know just how to shape the teeth to have them run smoothly. This is not the case now, as the teeth are cut by standard cutters, which are supposed to have the right form. But it is well to have some idea of the way in which these shapes are laid out and it is not hard to understand. Formerly it was all the style to use the epicycloidal tooth. This was laid out by rolling a small circle on the pitch line and letting one point on the edge of the small circle draw the curve. In Fig. 64 the laying out of a rack tooth is being accomplished by the pulley resting against the straight edge at the bottom which represents the pitch line of the rack. Tie a pencil to the pulley rim as at A next to the line and roll the pulley carefully to the right. The pencil will make a mark, as shown by the curve AB when it has made a half revolution.. The size of the pulley or rolling circle varied according to the ideas of the designer and changed the shape of the tooth. For gear wheels they rolled the circle around outside the pitch circle for the point of the tooth, and inside the pitch line for the flank of the tooth. The Involute Curve The old form of tooth curve has given way almost entirely to what is called the involute curve, which seems to give MACHINE SHOP DRAWINGS LAYING OUT SPUR GEARS 89 better satisfaction in every way, although some still use the epicycloidal form. The involute curve can be produced by using the same pulley as before and wrapping a string around it as in Fig. 65. A pencil tied to the free end of the string will make the curve shown if it is kept taut and swung out as shown. In the case of a gear with a pitch line of the size shown, this would give the correct curve, and it will be seen that this would vary in direct proportion to the diameter of the pitch line of the gear and does not in any way depend on the size of another circle as in the other. With a rack there is nothing to wrap the string around, and so the sides of the teeth are a straight line, as will be seen in all the cuts showing a rack. The angle generally used is 143 degrees, because this was a very easy angle for the patternmaker to lay off in the old days, being the same angle as the worm thread and the Acme thread. Drawing the Involute Curve In the actual laying out of gear teeth we do not use a string, but draw it out on paper, or on sheet metal, as in Fig. 66. Draw the circle, which is the pitch diameter of the gear wanted; divide part of the circle into a number of equal parts, as shown. Line i i is at right angles to a line drawn from i to the center of the circle, 2 2 is a right angle to a line drawn from 2 to the center, and so on. Now take the distance o i in your dividers and with point on i draw from o up to the line i i. Then set dividers o 2 and with point on 2 draw up from line i i to line 2 2, and so on until you get up to the proper hight of the tooth. The curve is shown drawn through the crosses on each line. It 9 o MACHINE SHOP DRAWINGS LAYING OUT SPUR GEARS 91 is not difficult to do with care, but is not often needed in the shop, though it is a good thing to know how. The hight of the tooth above or outside the pitch line is what determines the outside diameter of the gear or the gear blank, and this is one of the most puzzling parts about the gear question. The pitch diameter is not marked on the gear, and if we attempt to measure the outside of the gear we go astray unless we thoroughly understand the question. As the outside diameter is dependent on the pitch, it is necessary for us to understand this part first. The Pitch of Gears When we speak of a screw the pitch is the distance from one thread to the other, but this is not the usual way to measure gear teeth, although it is done in some cases. The customary way is to give the number of teeth for every inch in pitch diameter as the pitch. In this way a gear 4 inches in diameter on the pitch line with 48 teeth would be called a i2-pitch gear, because there were 12 teeth for each inch of pitch diameter. If this gear had 40 teeth it would be lo-pitch, if 32 teeth, 8-pitch, and so on. Pitch is sometimes measured from tooth to tooth, but should be designated as circular pitch, which means the distance from any point of one tooth to a similar point of the next on the pitch circle. This is the circumference of the pitch circle divided by the number of teeth on the gear. In the case of the 4-inch pitch diameter gear with 40 teeth the circular pitch would be 4 X 3.1416 divided by 40, or 12.5664 divided by 40, which gives a circular pitch of 0.31416 inch, or a little more than three to the inch. Little confusion is likely because when we talk of circular pitch 9 2 MACHINE SHOP DRAWINGS we give the dimension in inches, while if it is diametral in pitch, no inches are mentioned, simply a number, as 2, or 8, or 1 6 pitch, as the case may be. The comparative table shows how the sizes of the different pitches compare with each other and also the re- lation between the diametral- and circular-pitch systems. Size of Gear Blanks The system of using diametral pitch is very simple in every way, especially in knowing the size of gear blanks, but it has the drawback of not meaning anything to a man unless he is familiar with gears. This is because we think of dimensions in inches or other definite measurements. Ten diametral pitch doesn't mean anything to us until we figure it out in inches, which is easy to do. If there are 10 teeth to every inch in diameter and there are 3.1416 inches on the circumference to every inch of diameter, we know that there are 10 teeth for every 3.1416 inches of the cir- cumference. So if we divide 3.1416 by 10, or whatever the pitch may be, we get the circular pitch in inches, which tells us in language we can understand, that the size or spacing of the teeth is 0.314 inch, or a little over 3 to the inch. In Fig. 67 we have a sketch which shows how the pitch affects the size of the teeth. The pitch diameter is the same in all these cases, but we see the difference, which is very close to exact size. The greatest difficulty is in getting out of the notion that 6 pitch, for example, has anything to do with 6 inches or $ of an inch. When you want to think of it in inches, don't forget to divide 3.1416 or 3! by the pitch and you have it. LAYING OUT SPUR GEARS 93 The great advantage of the diametral-pitch system is in the sizing of gear blanks, or finding the outside diameter of the gear. The teeth are designed to project beyond the pitch line just one part of the pitch. That is, a ip-pitch FIG. 67. Sizes of Teeth. gear tooth is T V of an inch above the pitch line, and as there are teeth all around the gear we must add 2 parts to find the total diameter. A 60- tooth gear of 10 pitch will be 6 inches pitch diameter, and the outside diameter will be -^ more, or 6fa, or 6.2 94 MACHINE SHOP DRAWINGS inches in diameter. A 6o-tooth gear of. 12 pitch will be 5tV outside diameter, and if it was 4 pitch it would be 15! inches outside diameter. All this can be made into rules, which are put in as easy a form as possible and their uses explained. Working these out by a gear having a 4-inch pitch diam- eter and 40 teeth, we find the diametral pitch by dividing 40 by 4 and getting 10 as the answer. Outside diameter will be pitch diameter, 4 inches, plus 2 parts of pitch = 0.2 or 4.2 inches; or, having only dia- metral pitch and number of teeth, we have 40 + 2 = 42, and dividing by pitch, or 10, = 4.2 inches as before. With outside diameter 4.2 and 40 teeth we add 2 to num- ber of teeth, making 42, and divide by outside diameter, or 42 -r- 4.2 = 10 = diametral pitch. To find pitch diameter we can divide the number of teeth, 40, by the diametral pitch, or 10, giving 4 inches as pitch diameter. Having outside diameter, 4.2, and num- ber of teeth, 40, we add 2 to the number of teeth, giving 42. Then multiply the number of teeth, 40, by outside diameter, 40 X 4.2 = 1 68, and divide by 42, which gives 4 inches as pitch diameter. These rules will help you find about anything you want about the sizes of gears or gear blanks. For those who prefer to have everything figured out for them, table No. 3, from the practice of the A. S. Cook Com- pany, Hartford, Conn., will be found very useful for 8, 10, 12 and 16 pitch, which are very common. For other cases the rules will be found to work very easily. LAYING OUT SPUR GEARS 95 COMPARISON OF PITCHES TABLE No. i . TABLE No. a Diametral Pitch Circular Pitch Circular Pitch Diametral Pitch ll 2.5133* 2* I-57I* 4 2.0944 ij- 1.676 if 1-7952 if 1-795 if I-57I 1.396 1-257 1 1-933 2.094 2.185 2f 1.142 if 2.285 3 1.047 IT^T 2-394 3i 0.898 ij 2-513 4 0.785 2.646 5 0.628 2-793 6 0.524 2.9=17 7 0.449 i 3.142 8 0-393 H 3-351 9 0-349 j 3-590 10 0.314 if 3.867 IT 0.286 | 4.189 12 0.262 H 4-570 14 0.224 I 5.027 16 0.196 A 5.585 18 20 0-175- o.i57 I 6.283 7.181 22 0.143 8.378 24 0.131 T\ 10.053 26 O.I 21 1 12.566 - 28 O.I 1 2 ft i6.755 3 0.105 1 25-I33 32 0.098 A 50.266 36 0.087 40 0.079 48 0.065 As the teeth must extend below the pitch line as far as they do above it, to allow for the points of the teeth in the other gear, the length of the tooth will be two parts of the 96 MACHINE SHOP DRAWINGS TABLE FOR TURNING AND CUTTING GEAR BLANKS FOR STANDARD LENGTH TOOTH FROM ASA COOK Co. 16 1 Outside Diameter i i . ;! No. of Teeth 10 8 135 | -180 | .216 | .270 Outside Diameter 4TV 4A 1 1 : j sA 5 T* STJ stl sH 6 1 Is iS 7& 7f[i 7A sA 6A 6A fi5 ff &A 6A 6A 7A IS 8A I 8 i 8A 8A S* LAYING OUT SPUR GEARS 97 TABLE FOR TURNING AND CUTTING GEAR BLANKS FOR STANDARD LENGTH TOOTH FROM ASA COOK Co. Continued .135 I -180 I .216 I .270 Depth fTooth 10 8 Outside Diameter |. 6A 6* !t a* f' : f 7A I 8 8A 8A 9 9A 10 ioA "A io A nf n| 12 t I2| 12* I 13! 14 i4l Hi 14* a No. of Teeth 133 134 i,35 136 i37 138 139 140 141 142 143 144 145 146 147 148 149 150 152 1 53 154 3 i57 tS8 Outside Diameter lift "A 13 A X 3i 14 12 "A A 15 i3A 14 X4A I41 ? ?4$ *4A 17 A 98 MACHINE SHOP DRAWINGS pitch plus the allowance for clearance at the bottom of the space. The clearance allowed by Brown & Sharpe is obtained by adding one-eighth of the tooth depth. A lo-pitch tooth will be f^, or 0.20, and one-eighth of this is 0.016, so that the total tooth depth for a lo-pitch gear is 0.216 inch. The thickness of the tooth at the pitch line will, of course, be one-half the circular pitch, as the circular pitch includes a tooth and a space. We found the circular pitch of a lo-diametral-pitch tooth to be one-tenth of 3.1416, or 0.314, and half of this is 0.157; we can find this direct by dividing 0.157, which is one-half of 0.314, by the pitch. French or Metric Gears The French speak of "their gears in a different way, and as there are a number of French automobiles in this coun- try, it may come handy to know just what gears you need to replace one of these. Instead of diametral pitch they speak of "module," which is the pitch diameters in milli- meters divided by the number of teeth in a gear; so if the pitch diameter is 100 millimeters and there are 40 teeth the module is 2.5, which is very nearly the same as a jo-diametral pitch. Having the number of teeth and the module, we find the outside diameter by adding 2 to the number of teeth and multiplying by the module. Taking the same example we have 40 + 2 = 42, and 42 X 2.5 = 105 millimeters as the outside diameter. LAYING OUT SPUR GEARS 99 A FEW GEARING RULES Having To Find Rule i Pitch diameter and number of teeth Diametral pitch Divide number of teeth by pitch diameter 2 Outside diameter and number of teeth Diametral pitch Add 2 to number of teeth and divide by outside diameter 3 Number of teeth and diametral pitch Outside diameter Add 2 to number of teeth and divide by diam- etral pitch 4 Pitch diameter and diametral pitch Outside diameter Add to pitch diameter 2 parts of diametral pitch 5 Number of teeth and diametral pitch Pitch diameter Divide number of teeth by the diametral pitch 6 Number of teeth and outside diameter Pitch diameter Add 2 to number of teeth and divide this into the product of the num- ber of teeth and the outside diameter Laying Out the Teeth While not many outside of the drawing room have to do the laying out of gear teeth, it may not come amiss to know how it is done. Fig. 68 shows the single-curve tooth method. The first thing is to draw the pitch circle. Then draw the smaller half-circle with the compasses set to one- half the pitch radius as at A. Take one-half this, or one- quarter the pitch radius, and with the center on B draw the arc C. Where this cuts the half-circle is the base for the base circle for tooth arcs, as shown. This should then MACHINE SHOP DRAWINGS 1 . . 3 I S ! HI!.' 5 M " K 1 LAYING OUT SPUR GEARS 101 be drawn all around inside the pitch circle, and used as a base from which to draw the tooth arcs after the teeth have been spaced properly. Pressure Angles This term is applied to indicate the angle at which one tooth presses against the other and affects the laying out of the teeth. This can best be shown by showing a gear FIG. 69. Standard I4i-Degree Tooth. in a rack, as in Fig. 69. This shows a i4^-degree tooth, which means that the rack tooth has sides at 14^ degrees from the perpendicular, or 29 degrees total angle, as shown. The pitch circle of the gear is drawn in contact with the pitch line of the rack. Then draw the line AB, and after this the pressure line CD at 14 \ degrees. Next draw a line from the center to the pressure line and at right angles to it, and where they meet is the right place for the 102 MACHINE SHOP DRAWINGS base circle of the tooth arcs, as shown. Fig. 70 shows the same thing for the ao-degree pressure angle and the stub tooth. The Stub Tooth There is, of course, a difference of opinion both as to the pressure angle and the length of tooth. Many are now advocating the 2o-degree angle in connection with a shorter FIG. 70. Stubbed 2o-Degree Tooth. tooth, among the earliest and most persistent being the Fellows Gear Shaper Company, who began working along this line in 1899. This gives a broader base to the tooth and makes a stronger gear, especially on small pinions where it is most needed. In the Fellows system there is no fixed relation between the length of the stub tooth and the standard tooth. In- stead the length varies, as shown by the following table, which also gives proportions of parts of the tooth: LAYING OUT SPUR GEARS 103 TOOTH DIMENSIONS OF FELLOWS STUB-TOOTH GEAR Mark on Stub Tooth Has Depth of Thickness Above Pitch Below Pitch Cutter Pitch Standard Tooth Pitch D Line Line Line 4 4 5 0-3925 0.200 0.250 ^ 5 0.314 0.1429 0.1785 f 6 8 0.2617 0.125 0.1562 3j 7 9 ' 0.2243 O.I 1 1 0.1389 A 8 10 0.1962 O.IOO 0.125 j8j- 9 ii 0.1744 0.0909 0.1137 T$. 10 12 0.157 0.0833 0.1042 H 12 14 0.1308 0.0714 0.0893 This shows that with the Fellows system a stub tooth of 4-pitch will be only as deep as a standard tooth of 5-pitch, or a Q-stub will be the same depth as an 1 1 standard pitch. The Nuttall Company have also been advocates of the short tooth, but they have adopted a fixed depth based on the circular pitch of the gear. In the standard tooth the addendum is 0.3183 times the circular pitch, while Nuttall advises only 0.25. The dedendum is 0.30 instead of 0.3683, and as the clearance is the same, the total depth is 0.55 times the circular pitch instead of 0.6866, so that we can say the Nuttall stub tooth is only 0.8 as long as the standard tooth in all cases. Having turned the gear blank according to the table, or by calculation, it only remains to set the cutter and gage the depth of cut. For this purpose the gear-tooth gages are made, and Fig. 71 shows how it is used. A gage is made for every pitch, and usually kept in the tool room unless a man has a set of his own. 104 MACHINE SHOP DRAWINGS Generating Gear Teeth We have not gone into the theory of gear-tooth shapes, as this is not necessary in the making of gears, but is a FIG. 71. Using Gear Tooth Depth Gage. FIG. 72. Generating the Gear on the Fellows Gear Shaper. question to be decided by the designer in the drawing room and tool room. The generating of teeth, however, as done on the Fellows gear shaper, is interesting in several ways. LAYING OUT SPUR GEARS 105 The cutter is really a steel gear with hardened teeth, as at A, Fig. 72. This moves up and down across the face of the gear and planes the teeth. In starting to cut a gear, the cutter is fed straight into the gear blank to the proper depth, then both the cutter and the -blank are revolved to- gether so that the teeth are cut, one after the other, as the cutter and gear blank roll together. It is a very ingenious process, and one cutter cuts all gears of that pitch regard- less of size. Rotary Cutters In usual practice a set of eight rotary cutters is used for cutting all gears, and these are standardized to such an extent that all agree on the cutters to be used for different sized gears, a set of eight being required for each pitch. These are divided as follows: No. i cutter will cut gears from 135 to a rack. No. 2 cutter will cut gears from 55 to 134. No. 3 cutter will cut gears from 35 to 54. No. 4 cutter will cut gears from 26 to 34. No. 5 cutter will cut gears from 21 to 25. No. 6 cutter will cut gears from 17 to 20. No. 7 cutter will- cut gears from 14 to 16. No. 8 cutter will cut gears from 12 to 13. When using these cutters the proper depth and thickness at pitch line are shown by the following table: io6 MACHINE SHOP DRAWINGS PROPORTIONS OF GEAR TEETH 2$ Depth to be Cut in Gear Thickness of Tooth PitchLine 1$ $ Depth to be Cut in Gear Thickness of Tooth Pitch at Line Jj 1.7*6* 1.438 i.*57' 1.047 II 12 0.196* 0.180 0.143* 0.131 if 1-233 0.898 14 0.154 O.I I 2 2 1.078 0.785 16 0.135 0:098 3j 0.958 0.697 18 O. I 20 0.087 2* 0.863 0.628 20 0.108 0.079 2l 0.784 0.570 22 0.098 0.071 3 0.719 0.523 24 0.090 0.065 3i 0.616 0.448 26 0.083 0.060 4 0.539 0-393 28 0.077 0.056 I 0.431 0-359 0.3H 0.262 30 32 0.072 0.067 0.052 0.049 7 0.308 0.224 36 0.000 0.044 8 0.270 0.196 40 0.054 0.039 9 0.240 0.175 48 0.054 0.033 10 0.216 0.157 CHAPTER VI LAYING OUT BEVEL GEARS BEVEL gears are entirely different in many respects from spur gears, and instead of being able to easily figure out the outside diameter of the blanks, as in the case of spur gears, it is necessary to lay them out in each case unless you happen to have them worked out for exactly the conditions you have in hand. , Bevel gears which transmit power at right angles and which have the same number of teeth are often called miter gears, but they are simply bevel gears in which both gears are exactly alike and in which the pitch line is 45 degrees from the center line of the gear. Of course it is better to become entirely familiar with the terms used in connection with bevel gears so that there may be no confusion and that we can readily understand what is being talked about. For this purpose we reproduce Fig. 73 having the various portions named, and an occa- sional reference to this will avoid any mistakes being made. Assume that we have a pair of bevel gears to lay out, one having 24 and the other 32 teeth of 8 pitch. We begin exactly as in the case of spur gears, finding our pitch diameters in the same way. Dividing 24 and 32 teeth by the pitch, we find that the pitch diameters are 3 and 4 inches, respectively. As these are to be at right angles, draw center lines A A 107 io8 MACHINE SHOP DRAWINGS and BB at right angles to each other, crossing at O, as shown in Fig. 74, which becomes the center of our operations. Measure ij inches each side of A A and 2 inches each side of BB, and draw in the pitch diameter lines PP 1 P 2 as a starting-point. These lines show the pitch diameter of both gears, and the next step is to draw a line through O connecting P and FIG. 73. The Names of Parts and Angles of a Bevel Gear. P 2 , and another line from O to P 1 . These are the pitch lines on which the teeth roll together the same as in a spur gear. The length of the teeth is found in exactly the same way as for spur gears, but before doing this, draw the line EE at right angles to the pitch center line, as shown, these lines giving what is known as the edge angle, as shown in Fig. 73. As these gears are 8-pitch, take one pitch or J of an inch LAYING OUT BEVEL GEARS ,109 and lay it off on the line EE, each side of the pitch center line, as F and G. The line OF then gives the outside angle of the gear, and after laying off clearance, as GH, we have the line OH as the cutting angle, or the line on which the mill- FIG. 74. Finding the Angles of a Bevel Gear. ing cutters must travel to cut the tooth to the right depth along its whole length. This shows very clearly how the depth of a tooth in a bevel gear varies all along its length, growing smaller as it approaches the center. To show this, we have drawn the no MACHINE SHOP DRAWINGS teeth in section X and Y to give an idea of the difference in the size of the tooth at these two points and also to show how the clearance acts the same as in a spur gear. TIG. 75. Finding the Bevel Gear Cutter. Selecting the Culler If the gears have been laid out carefully, you will have all the necessary dimensions and angle for turning the blank and cutting teeth, but it will be necessary to do a little LAYING OUT BEVEL GEARS ill more laying out before you can decide on what cutter is to be used, as this is different from spur gear cutting in this respect. This brings us to Fig. 75, which is the same pair of gears laid out to the angles found before, and the lines" OA and OB are right angles to each other and representing the centers of two shafts on which the gears run. Through the edge angle draw the line meeting A and B, as shown, and measure the distance between the point where the pitch line cuts this and A, also from C to B. These distances will be 1 1 and 3 T 5 ff inches, respectively. In selecting the cutter, we assume that we are dealing with a spur gear having the same tooth as the outside end of the bevel gear tooth, and a diameter that corresponds to this as found by these lines at right angles of the pitch line OC. The distances we have measured thus become one-half the diameter of spur gears having the teeth, and we multiply these distances by 2, securing a pitch diameter of 3! inches for the small gear and 6| inches for the large gear. Mul- tiply these diameters by the pitch to find how many teeth of this pitch would be in a spur gear of the same size, and we have 30 teeth for the small gear and 53 teeth for the large gear. Looking up the table of gear cutters, we find that a spur gear of 30 teeth requires a No. 4 cutter and one of 53 teeth a No. 3 cutter, so that we select these as proper cutters to be used in these gears. If we had been dealing with spur gears of 3 and 4 inches in diameter and the number of teeth which the gears actu- ally have, we would have used a No. 5 cutter for the small gear and a No. 4 cutter for the larger gear, but for the bevel 112 MACHINE SHOP DRAWINGS gears it has been found necessary to select the proper cutter in this way in order to secure smooth running gears. A very little practice in the laying out of bevel gears of various sizes and having shafts at different angles will enable any one to become familiar with this work and to lay them out without making mistakes of any kind. It is well to become thoroughly familiar with the names of the various parts and angles so as to avoid any chance of con- fusion. CHAPTER VII THE WORM AND WORM WHEEL THE worm and worm wheel may be called a combina- tion of a screw and a gear, the screw driving the gear by forcing its teeth along in the thread as the screw turns. With very few exceptions the screw turns the worm and cannot be reversed, although, with a sharp enough angle to the thread, the wheel can be made to turn the worm. When this is done, the worm wheel has a straight face and the combination comes under the head of spiral gears, though the principle is the same. There are serious differences of opinion about worm wheels, many of our best designers contending that a worm wheel with a straight face is as good as one with a face that is hobbed to fit the worm, but as we are more accustomed to the curved or hollow faced worm, we will consider that first. The first thing to do- is to learn the names of the different parts as shown in Fig. 76 so that all terms used will be clearly understood. The next thing is to decide on the ratio between the worm and the wheel. Suppose we wish to reduce the speed of a motor from 2,000 to 50. We divide 2,000 by 50 and find that it is a reduction of 40 to i ; that is, the screw or worm must turn 40 times to one turn of the worm wheel, and for a single- 113 114 MACHINE SHOP DRAWINGS thread worm the wheel must have 40 teeth as the wheeel will be moved one tooth for every turn of the worm. Calling the worm i inch in diameter and a lead of { inch or 4 threads to the inch, the wheel must have 40 teeth, ^ inch apart on the pitch line, or J inch circular or linear pitch. This means that the pitch circumference will be 40 X J inch or 10 inches, and this divided by 3.1416 will give the pitch diameter of the worm gear. This is 3.182 inches as the pitch diameter of the worm. The diametrical pitch TIG. 76. Terms Used in Worm Gearing. is found by multiplying 3.1416 by the threads per inch of the worm as measured along it, without regard to whether it is single, double, triple, or how many threads are cut on it. In this case we have 4 threads to the inch so that the diametrical pitch will be 3.1416 X 4 = 12.5664. Looking up a table of tooth parts for gears with cir- cular and diametrical pitch we find that the addition or distance above the pitch line is .0796, the depth of space below the pitch line, including clearance, .0921, making a total of .1717 inches. So we lay off .0796 each side of the pitch diameter of 3.182, making the thread diameter 3.3412 inches in diameter. THE WORM AND WORM WHEEL 115 To find the total or outside diameter of the blank we must measure the corners from the drawing, as they depend on the width of face we allow, and this varies according to the ideas of the designer. Acmezq-Degrce Screw Thread American Machlnkt. If. g FIG. 77. Acme and Brown & Sharpe ag-Degree Worm Thread The thread of the worm is deeper than the thread of an ordinary screw and has an angle of 29 degrees as seen in Fig. 77, while the depth and the flats are given in the table. There seems to be some confusion among mechanics n6 MACHINE SHOP DRAWINGS regarding the 29-degree Acme standard screw thread and the Brown & Sharpe zg-degree worm thread. Cir c ; e FIG. 78. Showing Undercut Teeth. In Fig. 77 the difference between the threads of the same pitch in the two systems is plainly shown. These are of threads of one-inch linear pitch drawn to scale to the THE WORM AND WORM WHEEL 117 proportions given by the thread formulas in connection with the complete tables of the two systems of threads as given on pages following. pitch Circl e Jlmtrican Machinist. N. r. FIG. 79. Excessive Undercutting. The angle of the teeth depends on the pitch of the worm and its diameter, this being determined by laying out the worm on paper and drawing one thread. u8 MACHINE SHOP DRAWINGS GEAR WHEELS TABLE OF TOOTH PARTS CIRCULAR PITCH IN FIRST COLUMN S il I" "3-9 (A 1 S M o. J| j 11 i c 1 Js OJJ C 3 ffl sg ^* J3 ^ ctf u fi u 2 c W "^ ^jH si J3*3 xH 5 | K I H i 2 I" 8 I 2 i I H I' r ? P / S jy N-, ir+f PX.3I rx* 2 I J A 1.5708 I-6755 I.OOOO 9375 .6366 .5968 1.2732 1-1937 .7366 .6906 1-3732 1.2874 .6200 5813 .6700 .6281 i} if i 1-7952 1-9333 .8750 .8125 5570 5173 1.1141 1.0345 6445 5985 i. 2016 1.1158 5425 5038 .5863 5444 l| i 2.0944 .7500 4775 9549 5525 1.0299 4650 5025 x rV 2-1855 7187 4576 5294 .9870 4456 .4816 i| -A- 2.2848 6875 4377 ^8754 5064 9441 .4262 .4606 ii i 2.3562 .6666 .4244 .8488 .4910 4133 .4466 I f If 2.3936 6562 .4178 .8356 .4834 .9012 .4069 4397 f 2.5133 .6250 3979 7958 .4604 8583 3875 .4188 1 A H 2.6456 5937 .3780 .7560 4374 .8156 .3681 .3978 i 2.7925 5625 .358i .7162 4143 7724 .3488 .3769 JA 2.9568 53" 3382 .6764 3913 7?95 3294 3559 i 3.1416 .5000 3183 .6366 3683 .6866 .3100 3350 'I 1 3-35io 3-5904 3.8666 3.9270 4.1888 .4687 .4062 .4000 3750 2984 .2546 2387 5968 5570 5173 .5092 4775 3453 3223 2993 .2946 .2762 6437 .6007 5579 5492 5150 .2906 2713 2519 .2480 2325 -3141 2931 .2722 .2680 -2513 fi xA 4-5696 3437 .2189 4377 2532 4720 .2131 2303 i 4.7124 3333 .2122 4244 2455 4577 .2066 -2233 1 i' 5-0265 3125 .1989 3979 2301 .4291 .1938 .2094 1 i 5-2360 .3000 .1910 .3820 .2210 .4120 .1860 .2010 1 ij 5.4978 2857 .l8l9 3638 .2105 3923 .1771 .I9M A x| 5-5851 .2812 .1790 358i .2071 .3862 1744 .1884 THE WORM AND WORM WHEEL 119 GEAR WHEELS Continued. TABLE or TOOTH PARTS CIRCULAR PITCH IN FIRST COLUMN || - *! 1 ^ 81' 8 \ 1 g "oja S Su B V " ! ll 1 a "8 Ili || ll I! ^3 Jr J> 1> B ] sla ?S "o"o E.1J "|j3 Sr* 5d D s H < * Q ^ 5 5 P' ? p t 5 IT H-/ D"+f P'X, I P'X-.sss i 2 6.2832 .2500 .1592 .3183 .1842 3433 155 1675 4 2\ 7.0685 .2222 .1415 2830 1637 3052 -1378 .1489 3*5 2\ 7.1808 .2187 1393 -2785 .1611 3003 1356 .1466 f 3* 7-3304 2143 .1364 .2728 1578 .2942 .1328 .1436 | 2* 7.8540 .2000 1273 .2546 1473 .2746 .1240 1340 | 2| 8-3776 .1875 .1194 2387 .1381 2575 .1163 .1256 T 4j- 2f 8.6394 .l8l8 .1158 2316 .1340 .2498 .1127 .1218 3 9.4248 .1666 .Io6l .2122 .1228 .2289 1033 .1117 ! 10.0531 .1562 0995 .1989 .1151 .2146 .0969 .1047 3* 10.4719 .1500 0955 .1910 .1105 .2060 0930 .1005 10.9956 .1429 .0909 .1819 .1052 .1962 .0886 0957 4 12.5664 .1250 .0796 1591 .0921 .1716 0775 .0838 4i 14.1372 .1111 .0707 .1415 .0818 .1526 .0689 0744 5 15.7080 .1000 .0637 1273 737 1373 .0620 .0670 A Si 16.7552 0937 0597 .1194 .0690 .1287 .0581 .0628 A 5* 17.2788 .0909 0579 .1158 .0670 .1249 .0564 .0609 t 6 18.8496 20.4203 0833 .0769 0531 .0489 .I06l .0978 .0614 .0566 .1144 i55 0517 .0477 -0558 0515 7 21.9911 .0714 0455 .0910 .0526 .0981 -0443 .0479 T \ 71 23.5619 .0666 .0425 .0850 .0492 .0917 .0414 .0446 1 8 25-1327 .0625 .0398 .0796 .0460 .0858 .0388 .0419 ^ 9 28.2743 0555 0354 .0707 .0409 .0763 0344 .0372 ^5 10 31-4159 .0500 .0318 .0637 .0368 .0687 .0310 0335 iV 2fr 16 20 50.2655 62.8318 .0312 .0250 .0199 0159 .0398 .0230 .0184 .0429 0343 .0194 0155 .0209 .0167 120 MACHINE SHOP DRAWINGS On small worm wheels the teeth will be undercut as in Fig. 78, while Fig. 79 shows the effect produced if we /pitch | FIG. 80. Showing Absence of Undercutting. turn the blank small (which has the effect of moving the pitch line out nearer the ends of the teeth) the undercut- THE WORM AND WORM WHEEL 121 ting being increased in this case. This gives us a clue toward avoiding this undercutting by turning the blank large as in Fig. 80, which throws the pitch line nearer the base of the tooth. This wheel was sized by the following rule, which is used by the Brown & Sharpe Manufacturing Company for worm gears of less than 30 teeth: Multiply the pitch diameter by .937 and add 4 times the addendum. This gives the throat or small diameter of the blank. The large diameter must be laid out as before. Figs. 8 1, 82 and 83 show different types of worm wheels. One hobbed, one cut plain with skew teeth, and the other is used for dividing wheels for indexing. A worm can be run in any spur gear by setting the worm at the right angle, although this is not often done. There is no fixed relation between the diameter of the worm and the speed of the worm wheel. The diameter of the worm may be of almost any size, but it is not cus- tomary to have the worm less than 4 times the pitch or distance between threads, but it can be as much larger as necessity of design demands. The speed ratio between the worm and wheel can be varied by using double, triple, quadruple or sextuple threads as is sometimes done. This means that the wheel will be moved 2, 3, 4, or 6 teeth instead of one, for every turn of the worm. The hob must be of the same pitch and lead as the worm in order to cut the worm teeth at the right angle. Small worm wheels that are to be hobbed should be driven by positive gearing at the right speed and not be allowed to depend on the hob to turn them, although this can be safely done on larger wheels, say of 20 or more teeth. I2 2 MACHINE SHOP DRAWINGS Where worm wheels are not hobbed it is better to cut the teeth straight across except for the angle necessary to match the thread. In fact many believe they are just as good when cut in this way. FIG. 8 1 FIG. 82 FIG. 83 Different Types of Worm Wheels. As an instance of this we are all familiar with the Sellers method of driving their planers and know that the screw working into a plain rack has given excellent service and has almost never given trouble from excessive wear. THE WORM AND WORM WHEEL 123 For dividing or index wheels on all kinds of machinery the form of wheel shown in Fig. 83 is generally preferred. It is a neat looking wheel, and where it has to be turned by hand, as is sometimes the case, it is much more pleasant to handle than either of the other forms. The length of the hob for any wheel is not a fixed quan- tity, but it should be at least one thread longer than the worm which is to be run on the wheel. Worms are usually made as long as will bear on any of the teeth of the wheel. This means a worm of say 10 threads for a 5oo-tooth wheel, which should be longer than a worm of perhaps 6 threads on a wheel of 120 teeth or of 3 threads on a 3o-tooth wheel, while it is also possible to use a short worm on a large wheel it is necessary in each case to have the hob one thread longer than the worm to be used. CHAPTER VIII SKETCHES ROUGH AND OTHERWISE THE first object of a drawing is to give a clear idea of the shape of the pieces wanted and to show the dimensions. While a finely executed drawing, with smooth lines and nice shading, makes a pleasing picture, it may not be nearly as valuable as a rough sketch that has every dimension correct. The sketch may not show everything in its true proportion, but if the figures are right no one should be misled as there is no excuse for measuring a drawing when all the dimensions are given. One of the best things to do for practice is to sketch any tool or object around the shop, such as the anvil, a lathe dog, pair of calipers, a pulley or a hacksaw frame, so as to be able to make a new one just like the other. This teaches us to be careful to put down all the changes of shape and all the dimensions and to be careful that the figures are right. Suppose a back gear on the lathe breaks and we want a new one made that will be sure to fit. Any good, bright boy can make a sketch that will show all the necessary details, can measure all the dimensions, count the teeth and have a drawing from which any mechanic can make a new gear. It does not matter so much how it looks if the dimensions are right, as they tell the story. If no draftsman is handy the gear can be made from the sketch itself. Take a plain bolt or nut, sketch it so that you can put 124 SKETCHES ROUGH AND OTHERWISE 125 the dimensions on the right places and any one can read them. For this purpose some sort of a perspective is best. This cannot be done with complicated pieces, but for simple work it is easy to make something that is often more understandable than the regular drawing. In Fig. 84 no attention is paid to getting circles round or lines straight, only to have it give an idea of the general shape of the piece wanted. Any one who could make a mistake in making bolts from such a sketch has no place in a machine shop. This shows the bolt to be 4 inches long under the head with a i3-pitch United States standard thread cut i inches on the end. The bolt is \ inch rough, hexagon head, inch thick and ij inches across the flats, but not finished. Don't be afraid to put any information necessary on the sketch or on any drawing. It is better than leaving a lot to the imagination as some draftsmen seem to take pride in doing. It 's a good plan not to put the same dimen- sion on twice in different places as there is a chance of getting one of them wrong, which makes confusion. Have the sketch tell all it can either by figures or notes; it can't give too much information. Fig. 85 is a steel gage, \ inch thick all over, 2 inches long in the main part, with the end projection \ inch each way, leaving a J-inch corner as shown and the round corner with a f-inch radius. The fillet is not important so long as it is rounded out enough to prevent cracking in hardening. Fig. 86 shows a small connecting rod, 24 inches center to center, which is the important dimension. The hole at the left is 2 inches in diameter and at the right it is 3 X 4 inches for an adjustable box. This opening is shown divided each side of the center so that the total length of 126 MACHINE SHOP DRAWINGS A... Shop Sketches. SKETCHES ROUGH AND OTHERWISE 127 the rod will be 24 + 2\ + 3 = 29^ inches. The ends are 2 inches thick and the central portion is round, 2 inches in diameter. Making sketches is also splendid training in another way. It teaches us to be observing of little details. Most of us look at a thing without seeing more than the bare outline. To test this, lay twenty common articles on a table or bench, ask a man to look at them for a full minute and then go away and make a list of them. Seems easy, of course, but just try it yourself and see how much easier it is to forget from quarter to one-half of them. But in making a sketch we have to note the details and we remember them. Let me again impress the importance of not forgetting any necessary dimension. It may not matter much if you can go and take another look at it, but it's a different proposition when you are sent off a few hundred miles to sketch a broken piece and find some dimension is missing. You'll feel pretty cheap and you can just about imagine the complimentary remarks that the boss is making to him- self even if he refrains from saying them. It is not the object of this book to make draftsmen, but to show a boy or man who has never had the chance to study anything about drawings, how they can be used in every-day work and how to read them so that there will be no need to ask the boss or the other fellow anything about the next blue-print that comes along. More than that, it is handy and often necessary to be able to put your ideas of a new tool or other device on paper so as to explain it to some one else. It saves lots of talking and it can be understood much more quickly if you can make a few rough sketches. 128 MACHINE SHOP DRAWINGS The sketches shown with this are only useful with pieces of a simple nature. When it comes to more complicated work, such as the head of a lathe or any other part of machine, it is necessary to read the regular drawings where only one view of a piece can be seen at once, as in looking at the end of a pipe or bar of steel, or the side of a machine which may have much of its mechansim on the inside. But that has already been learned by a little patience and you will have no trouble in following it up from time to time with practical examples along that line. For a beginning let me suggest that you make sketches of various objects in any kind of perspective that comes easiest to you. Different Kinds of Perspective It is a great gift to be able to sketch rapidly and correctly in perspective, as you can convey your meaning to any one without much chance of being misunderstood. But though many of us cannot attain to this we can cultivate a little skill in this by paying a little attention to either "iso- metric" or "cavalier" projection, which can be used very readily. In the isometric projection the vertical lines re- main vertical, but the horizontal lines take on an angle of 30 degrees from the horizontal as in Fig. 87. The beauty of this kind of projection is that you can draw to scale by measuring along the isometric lines and lay out simple pieces of work without any difficulty. The piece shown in Fig. 88 would be rather difficult to sketch so that a black- smith would understand it, certainly not without two or three views of it, but the sketch given leaves no doubt in the matter at all. Perhaps a still better example is the steam-fitting job SKETCHES ROUGH AND OTHERWISE 129 FIG. 87. Isometric Sketching. FIG. 88. A Sketch that a Blacksmith Can Understand. I3 o MACHINE SHOP DRAWINGS shown in Fig. 89. Try to show this in the regular way and see how many steam fitters know just what you want with- out a lot of explanation. But the youngest boy in the shop can tell what the sketch means without a chance of making a mistake. FIG. 89. A Sketch of Piping that Shows Just What You Want to Know. Another kind of perspective is shown in Fig. 90 and is known as the "cavalier." Here the base line remains hori- zontal and the other lines go up at an angle of 45 degrees. Some modify this to 30 degrees and it answers the purpose just as well, the idea being to make it plain and not to have an artistic sketch. SKETCHES ROUGH AND OTHERWISE 131 Sketches of this kind are being used in many shops, especially to show the toolmaker just how new jigs and FIG. 90. Two Other Kinds of Sketches. fixtures are to be made, and it is found that they save much more time in the tool room than they cost to make in the drawing room. I3 2 MACHINE SHOP DRAWINGS Practise a little with either kind, laying off distances by rule if necessary and getting as good an idea as you can of how to make something that looks like the piece you have in mind. You can buy paper all ruled for the isometric perspective and it then becomes a case of following the lines, using a little judgment as to curves and joints. But it is difficult to make a sketch that will not be more clear to the average mechanic than most of the regulation blue- prints, although he must learn to read anything that comes along, and can do so after the many examples shown in this book. Handling Drawing Tools There is only one way to learn to handle drawing tools and that is to handle them. No instructions will go very far in teaching you much about them. Use ordinary com- mon sense and do not forget that they are rather delicate instruments that should not be abused, and you will have no trouble whatever. It isn't necessary to get an expensive set of tools nor even a large .set, as a few fairly good tools are better than a large set that are never satisfactory. For about five dollars you can get a s