UC-NRLF 755 fifl fl?5 PENNSYLVANIA. WHARTON SCHOOL STUDIES IN- POLITICS AND ECONOMICS. Vol. I. JUNE, 1891. No. i. THE RECENT DEVELOPMENT -OF- AMERICAN INDUSTRIES BY THE CLASS OF 'or, Wharton School of Finance and Economy, UNIVERSITY OF PENNSYLVANIA. JAMES M ANDERSON CASTLE, JEfLovi) CARPENTER GRIH<. IlSAYA IWASAKI, WILLIAM GRAY KNOWL. CHARLES RIDGELY !.= DAVID MANUEL, JR., WILLIAM STEPHEN OT:TKRBRIDGE, JR., HARVEY KLMORR PLATT, WILM::R HERSHICY Ku,. WiL/.i i.-r, HENK GEORGI- ^MITH, cs DE Pui VAIL. CHARLES WILLIAM A. Vi University of Pennsylvania Press, Philadelphia. PRICE FIFTY CI-. GIFT OF THE UNIVERSITY; ^fiareiit^ SIMON N. PATTEN, PH. D. (HALLE). Professor of Political Economy at the University of Pennsylvania. PUBLICATIONS OF THE UNIVERSITY OF PENNSYLVANIA. WHARTON SCHOOL STUDIES IN POLITICS AND ECONOMICS. Vol. I. JUNE, 1891. No. i THE RECENT DEVELOPMENT AMERICAN INDUSTRIES, BY THE CLASS OF '91, Wharton School of Finance and Economy, UNIVERSITY OF PENNSYLVANIA. JAMES MANDERSON CASTLE, HARVEY ELMORE PLATT, LLOYD CARPENTER GRISCOM, WILMER HERSHEY RIGHTER, HlSAYA IWASAKI, WILLIAM BENI ROSSKAM, WILLIAM GRAY KNOWLES, HENRY HALL SINNAMON, CHARLES RIDGELY LEE, GEORGE HUGHES SMITH, DAVID MANDEL, JR., LOUIS DE Pui VAIL. WILLIAM STEPHEN OUTERBRIDGE, JR., CHARLES WILLIAM A. VEDITZ. University of Pennsylvania Press, Philadelphia. ur 103 V PREFACE. Works on Political Economy, as a general rule, draw their illustrations from an industrial state which has to a large degree passed away at the time of their writing. The stu- dent of them fails therefore to get a true idea of the then existing industrial conditions. It was with the idea of finding out what the industrial state of the United States at present is, that we first con- ceived the plan of writing this book. Dr. Patten suggested to us that each should take some one industry; find out what its development had been in recent years and how it stood to-day, and should write the result of his investiga- tions as a graduation thesis. This book is the result of our labors. We wish to take this opportunity of expressing our regret that the thesis of Mr. C. W. A. Veditz, on " Pottery in the U. S.," was not included with the others in this book, as he was taken sick with typhoid fever before he had completed his essay. In conclusion, we wish to thank all those who have aided us in any way in our search for facts about our respective subjects. THE CLASS OF '91. '^/ PUBLICATION COMMITTEE. WlLMER H. RlGHTER, HARVEY E. PLATT, LLOYD C. GRISCOM, WILLIAM G. KNOWLES, GEORGE H. SMITH. CONTENTS. CHAPTER I. THE STEEL INDUSTRY WILMER H. RIGHTER 7 CHAPTER II. THE UNITED STATES MERCHANT MARINE LLOYD C. GRISCOM . 14 CHAPTER III. THE CARPET INDUSTRY HARVEY E. PLATT 25 CHAPTER IV. THE WORSTED INDUSTRY Louis DE P. VAIL . . . 33 CHAPTER V. COTTON MANUFACTURES WILLIAM B. ROSSKAM 39 CHAPTER VI. ELECTRICITY WILLIAM S. OUTERBRIDGE, JR - . . 46 CHAPTER VII. THE SUGAR INDUSTRY GEORGE H. SMITH 56 . CHAPTER VIII. THE FELT INDUSTRY DAVID MANDEL, JR 63 CHAPTER IX. THE CANNING INDUSTRY WILLIAM G. KNOWLES 69 CHAPTER X. MEAT PRODUCTS JAMES M. CASTLE 77 CHAPTER XI. IMPROVEMENTS IN LOCOMOTIVES HENRY H. SINNAMON .... 84 CHAPTER XII. GOLD AND SILVER MINING HISAYA IWASAKI 93 CONCLUSION. NEW INDUSTRIAL CENTERS CHARLES R. LEE 104 THE RECENT DEVELOPMENT OF AMERICAN INDUSTRIES CHAPTER I. THE STEEL INDUSTRY. Probably no other industy of the United States has de- veloped as rapidly during the last few years as the steel in- dustry. In 1860 the total steel product of the United States amounted to only 11,838 tons. In 1890 the total product amounted to 4,466,926 tons, or 377 times the product of thirty years ago. In 1860 steel was produced in but three States of the Union, Pennsylvania, New York and New Jersey. In 1890 nineteen States were engaged in its production. There were but thirteen establishments engaged in steel production in 1860, and only thirty in 1870. In 1890 one hundred and fifty-eight completed steel works were in operation. The cause of this great increase in the production and con- sumption of steel was the cheapening of the cost of making steel, brought about by the discovery of the Bessemer and open-hearth processes. So effectual have they been that to-day steel can be made at a less cost than iron. Before 1864 the crucible and cementation processes were chiefly used in making steel, but in 1890 86 per cent, of the steel made was by the Bessemer process. The open-hearth process was first successfully tried at Trenton, N. J., in 1868. In 1890 over n per cent, of the total steel product was made in this way. Steel was first made into rails about 1867, but it was not until 1 872 that iron rails began to give way before steel rails. Since then the latter, on account of their greater durability, 8 The Recent Development of have rapidly driven the former out of use. In 1888, 72.3 per cent, of the railroad mileage of the United States was laid with steel rails. In 1890 the Pennsylvania railroad alone used in construction and repairs in all its lines 83,130 tons of new steel rails. The rail trade consumes a very large por- tion of the steel produced, especially of the Bessemer steel. In the census year of 1890, of the 3,877,039 tons of Bessemer steel ingots produced 2,036,654 tons were made into steel rails, and during the calendar year 1889, of the 3,281,829 tons of Bessemer steel ingots produced, 1,691,264 were made into steel rails. At present the steel rail production is controlled by six companies, one in Chicago, 111., which makes about one-third of all the steel rails, and five in Pennsylvania, located as follows : one in Pittsburg, one in Johnstown, one in Steelton, one in Scranton, and one in Bethlehem. Their total annual capacity is 2,600,000 tons. Iron gave way to steel in the construction of vessels in 1878. Since then steel has become the favorite material for large ships, so that, to-day, next to rails, this is one of the most important uses of steel. The advantages of steel vessels are many. Much larger vessels can be built of steel than it would be safe to build of wood. They are also much lighter, and therefore will carry more cargo with the same draught of water. Steel ships are not subject to decay, but with proper attention will last fifty years or more, and finally the expense for insurance is less in a steel than in a wooden ship. The advantage of ships of steel over iron lies in the fact that an equal strength with less weight can be had. The importance of steel as a factor in ship-building can be seen from the following table of the vessels built in the world in 1888 : MATERIAL. NUMBER. TONNAGE. Steel, - 451 780,496 tons. Iron, 106 75>3 82 " Wood, - - 203 68,300 " Composition, - 5 2,345 " 765 926,523 " American Industries. 9 In the fiscal year 1889, twenty-six steel vessels were launched in the United States with a tonnage of 31,783.87 tons. Fourteen were for ocean trade and twelve for the lake trade. Steel was first used in the construction of vessels for trade on the great lakes in 1884, and since then this industry has developed so rapidly that at the opening of navigation this spring there will be about eighty steel ves- sels in commission on the lakes, nearly all of them steamers of large capacity. There are now eight ship yards, located at Cleveland, Chicago, Buffalo, etc., engaged in making these ships. The United States Government has of late years been using a great deal of steel for its navy. The new vessels have been built of steel, have been protected with steel armor, have been armed with steel guns and have been given steel projectiles to fire from the guns. Since 1885 the follow- ing steel vessels have been started or contracted for : Armored cruisers and battle ships, 14* Unarmored cruisers, - 14 Gun boats, - 9 Torpedo boats, 2 Dynamite gun vessel, - i Of these eleven are now in commission and seven more are nearly completed. Until recently all the steel armor made in the United States was produced at the Bethlehem Iron Works at South Bethlehem, Pa., but now the Government has also a contract with Carnegie, Phipps & Co., of Pittsburg, Pa., to supply it with either armor of the kind now used or with armor made of steel alloyed with a small per cent, of nickel, which recent experiments seem to show will make much better and stronger armor than has yet been used. Besides the steel used in its ships the Government uses a large amount of steel for ordnance. Four Pennsylvania steel works are now fitted to make gun forgings. Two of them can make forgings for guns as large as thirteen inches in caliber. These forgings are sent to the United States gun *Five are old iron-clad monitors, which have been rebuilt. io The Recent Development of factories at Watervliet, R. I., and Washington, D. C. (chiefly to the latter), and are there turned into cannon. The fol- lowing table may be of interest in this connection : Caliber, Guns completed. Guns under construction F'orgings ordered, inches. at Washington. 4 4 12 35 5 2 4 6 .77 25 128 8 15 2 35 . I0 4 3 25 12. 2 6 13 12 Open hearth steel is used for these, as it is best adapted for making large ingots with least cost. Steel guns are better than iron, as they weigh less and impart more energy to the projectile. Projectiles too are now made either entirely or partly of steel, as nothing but the hardest steel can do any damage to the armor now used. Another very recent use of steel is the employment of pressed steel in car construction. "About 12,000 tons of pressed steel have gone into car construction during the last two and a half years, consisting of spring-plates, side-bear- ings, drawbar attachments, corner bands, journal box lids, center-plates, stake-pockets, etc."* The advantages of mak- ing these of steel in place of cast iron are, that steel articles will withstand greater shocks without inj ury and will weigh less than cast-iron articles. Before long entire railroad cars will be made of pressed steel. The cost will be about the same as that of wooden cars. They can carry twice as much and will weigh much less. The Harvey Steel Company of Chicago is now engaged in making twenty-five steel cars and the Schoen Manufacturing Co. is preparing to make steel gondolas of 60,000 Ibs. capacity. The manufacture of wire is to-day one of the most im- portant branches of the steel industry. Steel wire is now used in great quantities for telegraph and telephone service. It is also used for barbed wire fences, for door mats, for mat- *has. P. .Schoen in an address to the New York Railroad Club. American Industries. n ting, for belts and for stage scenery. Among the other im- portant uses of steel are the following: in buildings, for machinery of every description,- for locomotives and engines, for nails and tools, for pens and needles, for cutlery, for bridges, etc., etc. There is no other recent method of making steel that can equal the basic process in point of importance. The old or acid process requires pig iron to be used which con- tains a very small per cent, of phosphorus hardly a few hundredths of one per cent. This pig iron must therefore be made from ores which have an equally small per cent, of phosphorus. Such ores are becoming exhausted, and it is therefore now becoming necessary to. use ores which contain a per cent, of phorphorous too large to be available for the acid process. The objection to phosphorus in steel lies in the fact that it makes the metal non-homogeneous, and by being unequally distributed, makes it brittle when worked cold. It also weakens the steel when reheated. All this is obviated by using the basic process. The difference between it and the acid process is in the lining of the converter or hearth. Instead of ganister (a kind of lime rock) being used for this lining, lime, magnesite or some other basic material is used. This basic lining cleanses the pig iron of its phosphorus and other impurities, in place of leaving them all in the steel, as the acid lining does. As a result, steel made by this process is much softer than metal made by the other plan. Basic steel was first made in this country, as a commercial product, on March 28th, 1888, at the Homestead Steel Works, in Pennsylvania, and since then it has rapidly grown in favor, . 62,173 tons of it being made in the census year 1890. The Hadfield method is another recent process. It pro- duces a very hard steel which has a high tensile strength and is very tough. The open hearth or the crucible process is used, and about loper cent, of manganese added in process of manufacture. One sample of this steel showed an elonga- tion no greater after a pull of 115,000 Ibs. on it than ordinary steel showed after a pull of 75,000 Ibs. Another interest- ing mode of making steel is what is called the Adams 12 The Recent Development of direct process. It is now used by four Pennsylvania steel works. The advantage of this process lies in the lessening of the cost. The reason of this is because, as it is claimed, an open hearth furnace using the Adams process can turn out three heats in the same time that another furnace can turn out two. The essential difference between this process and the one usually used is that ore is used as the prin- cipal and pig iron as the subordinate ingredient, hence it is sometimes called the " ore and pig" process. Among other recent and important advances in steel manufacture are, the Bolton process for compressing steel ingots, the latest process for rolling cold steel, the Mannesman process for rolling steel tubes from solid bars, and the Symonds pro- cess for rolling articles of almost any shape, round or cylin- drical. The steel industry, which twenty years ago was located only in New England and the Middle Atlantic States, has now spread into the West and South. Pennsylvania, how- ever, still maintains her position as leading steel producer. Exactly one-half of the steel works of the United States are located in her borders; 61.97 P er cent, of all the steel made in 1890 was produced by her works. Illinois is now second on the list with fourteen steel works and 19.44 P er cent, of total production to her credit, and Ohio third with eighteen works and 10 per cent, of total production. The other six- teen steel producing States have forty-seven works and in 1890 produced altogether 8.59 per cent, of all the steel that was made in the United States. In the South the steel industry is as yet in its infancy. The two leading steel plants in that section are the Southern Iron Co.'s, at Chattanooga, Tenn., and the Henderson Steel and Manufacturing Co.'s, at Birmingham, Ala. This latter company produced on February 2yth, 1888, the first steel ever made in the South. In 1890 there were all told but ten steel works in the South. Their total product for that year was 184,625 tons, 183,225 tons of which were made by the two West Virginia works. Two others of the ten were not in operation in that year. The basic process is the one best American Industries. 13 suited for use in the South, and their works are being fitted to use that process. In the far West the steel industry is even less developed than in the South, there being on June 3oth, 1890, but one steel works in California and one in Colorado. Their total product for that year (census year) was 24,856 tons. The prospects for the future of the American steel industry are most encouraging. The United States is now foremost in the world in the manufacture of Bessemer steel, and with the development of our ship building interests the day is not far off when we shall also surpass Great Britain in the manufacture of open hearth steel. WILMER HERSHEY RIGHTER. 14 The Recent Development of CHAPTER II. THE UNITED STATES MERCHANT MARINE. No one industry is of more importance in determining the condition of a country than is its national commerce. As a possible source of national wealth and power to a country this branch of trade is of vital importance. Its prosperity directly affects the national prosperity and its decay may be said to reflect national decay. We will give a somewhat detailed account of the events and changes since the adoption of the Constitution of the United States which either favorably or adversely influenced the growth of the United States merchant marine, and the manner in which it was fostered and then allowed to decline. One of the first acts of the first Congress of the United States was to pass a discriminating tonnage duty and a navi- gation act, favoring the merchants of the United States. In addition to these acts the war between France and Great Britain worked great good to our marine. In 1 789 our total ton- nage in the foreign trade was 123,893 tons, and the following year, owing to the above-mentioned favorable circumstances, it increased three-fold, the largest growth it has had since the adoption of the Constitution. But during the succeeding three or four years, owing to the Algerine piracies and war, our com- merce remained nearly stationary until an act providing for a discriminating duty of 10 per cent, on goods in foreign ship gave it a decided impetus, raising our total to 575,000 tons. The navigation laws, passed soon after the adoption of the Constitution, were for the most part in retaliation against Great Britain and her navigation laws. * By them we con- fined the benefits of registry for the foreign trade and enroll- ment for the coast trade of the United States to vessels of American origin. These laws provided, among other things, that no " vessel of the United States " could be held by an American citizen residing abroad, with the exception of a Consul or partner in a business house in the United States. American Industries. 15 The right of American citizens to own foreign built vessels is recognized by the law, but the position of these ships is an anomalous one. They are entitled to carry the American flag and are recognized as American property for the pur- pose of neutrality, but they are excluded from importing goods into thejUnited States, although they have the right to export, and are under such serious disabilities in the coast- ing trade as to practically exclude them. But our commerce was not to be allowed to peaceably thrive, for in 1796 the French began the spoliation of our marine and a war followed, which continued until nearly 1800, During this time the prospect was too discouraging and the hazards too great for any merchant to invest in ships. Peace with France brought on a slight reaction, but the war with the Barbary States, in 1802, reduced our fleet to where it had been in 1795. In 1804 the tariff was raised to 2^ per cent., but this slight advantage was offset by the impressment of our seamen by the British, which now began. However, despite these difficulties our commerce increased until in 1808 our tonnage was 810,090 tons, but the embargo and non- intercourse acts in the following years reduced it 100,000 tons. The years 1809 an( i l8l brought a large and steady in- crease, and our fleet in the foreign trade reached a point which it was not again to attain until 1847. The war with England in 1812 brought evil and disastrous results. Our commerce became restricted, our harbors block- aded and our banks forced to suspend specie payments. The result was plainly shown by a reduction in our commerce from 980,000 to 670,000 tons in the period of two years. England, even though not successful from a military point of view, yet in the injury done our commerce, and the im- petus given her own, reaped untold advantages. The first years following this war saw a steady increase for the United States, but an act for "free-shipping," suspending differential duties, in 1817, reduced our fleet to what it had been in 1795. From that time till 1840 the amount of our tonnage kept nearly stationary, never exceeding 700,000 or getting below 500,000. Three acts for, free-shipping were 1 6 The Recent Development of passed during this period, and each was followed by a falling off of our tonnage to the extent of two or three hundred thousand tons. In 1847 our tonnage reached a little over a million, de- spite a slight set-back given by our war with Mexico. It was during this year that our first American trans-Atlantic steamers were built and afterwards subsidized. From 1847 to 1855 our tonnage increased on an average of 200,000 tons a year, which makes them the most prosperous years our commerce has experienced. The change from wood to iron, which began in the latter part of this period, completely revolutionized the shipping of the world, and resulted in spoiling the usefulness of fine clippers and sailing vessels. Such a favorable impetus was given to our shipping by the emigration to California after the gold discovery that in 1855 it had reached 2,348,358 tons, at which figure it remained about stationary until the civil war. In 1858 the steamship subsidies were withdrawn, which resulted very disastrously to our lines of trans-Atlantic steamers. The period just be- fore the civil war marks the zenith of our shipping industry. 2,494,000 tons is the highest point which our shipping in the foreign trade has ever reached, and from that period (1861) until the present day the history is of a disgraceful decline. With the Southern ports closed, specie payment suspended and the Confederate cruisers destroying our merchantmen, little inducement could be offered to venture in any shipping enterprise. The famous Confederate privateer, "The Ala- bama," and others, were scouring the seas and committing depredations on our merchant marine, which were afterwards estimated at $15,000,000 by the Geneva conference, so that the five years from 1861 to 1866 saw our commerce reduced by a million tons. It is from this blow that the merchant marine of the United States has never recovered, and it will require some bold and active measures on the part of our National Government to make it do so. What measures the United States should adopt for this purpose will be consid- ered elsewhere. Our tonnage in the year 1890 was 928,062 in the foreign trade, or one-quarter of what it was in the year American Industries. 17 preceding the civil war. This shameful position has been reached by a steady decline in the last few years. The enormous increase in the passenger traffic in this century has led to the establishment of many steamship lines under foreign flags. This great branch of industry began to assume large proportions when the era of iron steamships began. It was back in the neighborhood of r854 that the character of ocean shipping underwent a most radical and all-important change. Iron steamships appeared on the Atlantic at that time, and the wooden ship owners met a competition which has since nearly driven them from off the seas. Iron now took the place of wood, and steam that of sail, so that the mariner was no longer dependent on the variable elements for the safety and speed of his trip; and the "stormy winds," which had for so many centuries ter- rorized the venturesome sailor, were now triumphed over by human agency. The first steamship entered New York Harbor from Europe on April 23, 1838, but it was not till some years later that the feasibility of abandoning the fine sailing packets and clippers for steamers was demonstrated. There were several successful sailing lines in operation between America and Europe at that time, among the most important of which were William & Guion' s Old Black Star Line (afterwards merged into the Guion Line of Steamships); Guion & Co.'s Black Star Line; C. H. Marshall & Co.'s Black Ball Line; Cope's Philadelphia Line; and Tapscott's Line. For ten years after the first steam line a prejudice against steam ex- isted, especially among the ignorant classes, and the first steamers transported only cabin passengers. The rates were $o for first cabin and 8 for second, while the appoint- ments of the cabins and state-rooms were very meagre com- pared with the great steamships of to-day. No regular lines of steamers were successfully established until 1840, when the British and North American Royal Mail Steam Packet Company was organized. Samuel Cunard, of Halifax, was the chief promoter in the concern and his name was soon popularly used to designate the line. 60,000 1 8 The Recent Development of annually was given the company by the British Government. for carrying the mails. In this act England again showed her policy of government assistance, without which no line can now exist and successfully compete with the ship-owners of other nations. The Cunarders had a monopoly until 1847 when the Ocean Steam Navigation Company was established; which undertook to carry the mails between New York and Bremen with a Government bounty of $200,000 a year. Then came the New York and Havre Steam Navigation Company to which the Government agreed to pay $150,000 annually. The Collins Line was established in 1849, receiving $858,000- yearly for carrying the mails. This was an American enter- prise but at the end of six years it was bankrupt upon the Government withdrawing its subsidy. It was at this time that a new candidate for ocean traffic appeared, bringing with it two innovations of the greatest importance to all travelers. This was the Liverpool, New York and Philadelphia Steamship Company, better known, even in its own offices, as the Inman Line. It w r as the original plan of this company to establish a line between Liverpool and Philadelphia and for several years, beginning in 1850, no calls were made at New York. The Inman Company was successful in securing a contract from the British and Canadian Governments for carrying the mails via Halifax and was the successor to the Cunard Line on that route. The company then settled down to carrying passengers, freight and mail between Liverpool and New- York, and the vessels calling at Queenstown on every trip. The two innovations introduced by the Inman Line soon be- came prominent features of ocean business; one was the use of the screw-propeller, and the other was the carrying of steerage, or third-class passengers. Previous to 1850 all steamships built for trans- Atlantic voyages had been side- wheelers; the City of Glasgow, built on the Clyde for the Inman Line, was the first trans-Atlantic screw steamship. The .effect of this invention was the extermination of the clipper ship as a passenger carrier. American Industries. 19 The steady increase of the passenger traffic between the two- Continents led to the organization of many other companies that tried to find a share in the carrying business and from 1850 to 1860 many lines were established which are in exist- ence to-day. This increase has been largely due to great mechanical inventions, and the better facilities which have been introduced. Although the innovations of the Inman Line were generally adopted it was not until after 1870 that the side- wheeler disappeared from the ocean. The life of an> iron steamship is said to be unlimited, but time enough has not elapsed since the first iron ships were floated to determine how long they will naturally last under good usage. In 1870- the Oceanic Steam Navigation Company, or the White Star Line, as it is universally known, entered upon its career. The inauguration of this company marked the beginning of what may be called the second epoch in Trans- Atlantic travel. With the first voyage of the Inman Liner, the City of New York, a third epoch began. This last period, into which we have hardly entered, is distinguished by the twin screw steam- ship. In addition to having two complete sets of engines,, these vessels are so sub-divided as to be unsinkable, and are fitted up throughout in a most luxurious manner. There are now seven great vessels of the twin screw class in the passen- ger service between European ports and New York. The great increase in the passenger trade in recent years is clearly shown by the increase in the number of cabin passengers arriving in New York from 51,229 in 1881 to 99,189 in 1890. These various steamship lines belong to companies of several nationalities, but they all exist under the aid of their home government, either in the form of an admiralty sub- vention, or a postal subsidy. In recent years, we have begun to realize that trie number of steamships under the American flag is shamefully small and many measures have been pro- posed in Congress with the object of reviving our marine. The remedies suggested are, first, to pay the lines on mail routes a liberal compensation for carrying the mails and,, second, a bounty per ton for every mile sailed by vessels car- rying cargoes to and from the United States. 20 The Recent Development of These measures have been steadily proposed in Congress for several years, but it remained for the last Congress to pass the first of them. This act empowers the Postmaster General to contract with steamship lines for carrying the mails, and although it is expected that it will have a beneficial effect in establishing several steamship mail routes, yet it is too soon to predict whether this desirable end will be attained. This great increase in the passenger traffic, which we have endeavored to describe, is a large source of revenue to nearly all the countries on the Atlantic, except the United States, and it is of the utmost importance that some effort should be made to have it carried by American owned and built ships carrying the American flag. To secure this, the policy of the United States Government must be broadened and liberal subsidies bestowed. The most important question in this direction is, "What do other nations do to assist or encourage their shipping?" Sixty-five per cent, of the carrying trade of the whole world may be said to be in the hands of the United Kingdom of Great Britain and the United States of America. Great Britain ranks in shipping as we do in railroads, having a carrying power nearly equal to all the rest of the world. At the beginning of the present century the carrying power of the merchant marine of the United Kingdom of Great Britain was 2,211,000 tons, and to-day it exceeds 18,000,000 tons, having grown eight-fold since 1810. Nearly 200,000 seamen are employed in this great fleet, and the Brit ish flag may be found in the ports of every country throughout the world. Her carrying power is 42 per cent, of the aggre- gate carrying power of the world. What an unpleasant con- trast this is to the condition of affairs in the United States which possesses such an immense number of the safest and most beautiful harbors in the world. With all the natural advantages which she possesses the United States has but a little more than one-fifth of the world's carrying power, in- cluding coastwise tonnage, which is less than one-half as great as that of Great Britain, while of foreign shipping the United States has less than 10 per cent, of the total. American Industries. 21 The position of the United States as a maritime power is clearly indicated by the following table which shows the shipping of all flags, the nominal tonnage and the carrying power of all the nations of the world: Flag. Nominal tonnage. Carrying power. Sailing. Steam. Total. Tons. Ratio. United Kingdom . France 3,688,000- 642,000 966,000 481,000 248,000 922,000 3,066,000 2,856,000 1,233,000 201,000 427,000 151,000 240,000 3,004,000 278,000 216,000 73,000 62,000 77,000 523,000 1,211,000 78,000 77,000 28,000 41,000 58,000 6,692,000 920,000 1,182,000 554,000 310,000 999,000 3,590,000 4,067,000 1,311,000 278,000 455,000 192,000 298,000 18,110,000 2,032.000 2,046,000 846,000 1558,000 1,307,000 5,680,000 8,910,000 1,623,000 586,000 567,000 356,000 530,000 42.1 4-7 4-7 2.O !-3 3-o 13-2 206 3-8 i-3 i-3 0.8 1.2 Germany Russia Austria Italy Other European Countries .... United States . . . Canada Australia India, Cape, &c. . Japan Brazil, Chili, &c. . Total 15,121,000 5,726,000 20,847,000 43,151,000 100.0 In addition to this another contrast must be noted. At the present day, Great Britain in the amount of ship build- ing which she does, is even more in advance of us than in her carrying power and earnings of shipping; yet in 1850 the tonnage built in the United States was more than twice that of England, and even as late as 1860 the average annual output of the United States was greater than in* England, but in 1882, the British exceeded ours four fold. It is in the contrast with another country that our position is best seen, and when we find ourselves being left far in the rear by a particular country, it may be granted that the policy of that country is a successful one and one to be imitated. The situation to-day shows British shipping triumphant on every sea, and ours successful nowhere ex- cept along the coast where, owing to a wise protection, it is impossible to compete with us. What is it then, that has put England in this enviable position? To this question there can be but one answer, her success is directly trace- 22 The Recent Development of able to the liberal policy of her government. To her foster- ing care of this industry England now owes, to a large degree, her present position as an all-powerful nation. It is worthy of mention, that since the year 1837 England has paid $222,500,000 in mail compensation and bounties. If we turn to France for investigation we find that for years has she aided her ship-owners in many ways and only recently finding it impossible to obtain a great merchant marine by purchasing it from England she passed a law, offering a bounty for every steamship built in France, an encouragement said to be equal to $7,000,000 a year, paid out of her national treasury. A three-thousand ton steamer running between New York and Havre is estimated to get $54,000 the first year of running and $52,000 the second. Even Italy spends $3,000,000 a year to subsidies and postal fees, while a perfect howl was raised in the United States over the Shipping Bill recently defeated in Congress, which was to spend only on an average of $4,718,000 a year for ten years in establishing our merchant marine. The position of the United States in this matter is clearly seen in the following table of the amounts paid as subsidies by the various nations: France $ 6,477,000 Great Britain 3,750,000 Italy 3,228,000 Brazil 1,704,000 The Australasian Colonies 1,500,000 Austria " 1,030,000 Russia . . : 1,650,000 Sweden and Norway , 175,000 Mexico 806,000 Canada 200,000 Central America 100,000 Japan 500,000 Germany 69,000 Spain 1,000,000 Belgium . .' 250,000 Holland 363,000 Hungary 75> Total $22,877,000 The United States to American ships (postage*) 43> Total with United States postage . . $22,920,000 *The United States to foreign ships $230,000. American Industries* 23 Plain as is the fallacy of the policy of the United States, yet the most powerful argument showing the error of her present short-sighted method is to be found in the condition of affairs at home and not abroad. In 1882, our coastwise trade was over twice as great as our foreign trade, while the former was increasing and the latter declining. At various places the trade lines of commerce must come together, as for instance, the Sault Saint Marie Canal, and here some estimates of the amount have been obtained. The tonnage which went through that canal in 1890 was 1,500,000 tons greater than that which passed through the Suez Canal in the same year. The whole of our internal commerce is said upon the best of authority to amount to $25,000,000,000 a year. Of the city of Chicago, it is said that last year, the ton- nage which entered and cleared there was considerably greater than the tonnage at either New York, London or Liverpool. Our tonnage on Western rivers is 294,446 tons, while the shipping on the Pacific coast is about twice as great. In our coastwise shipping our increase has been steady and strong, showing plainly what could be done with our foreign shipping. But this trade is prosperous owing to the fact that all foreign competition is excluded. Only vessels of American build can trade between two ports of the United States, and if it were not for this protection the American ship-owners would be unable to successfully com- pete with foreigners when the latter can build and man their vessels so much more cheaply. The average difference in the wages of sailors, firemen, etc., between Liverpool and Phila- delphia, is nearly 33 per cent. This difference was clearly shown by Senator William P. Frye, in his speech on the Shipping Bill before the Senate on July 3d, 1890, where he compared a Spanish and an American ship with regard to the wages paid their employees or crew and found that the total difference per month was $10,698.95 in favor of the Spanish ship. With our foreign commerce under this disad- vantage how could it be expected that they could compete other nations of the world ? 24 The Recent Development of What more powerful and self-evident argument for govern- ment assistance to our foreign trade could possibly be had than the fact that our domestic shipping thrives solely through the protection of the government ? Our coastwise trade we see thrifty and prosperous under national care, while our foreign trade we see ruined and sinking under national neglect. Shall the United States take the position in the commercial world, as it has done in the mining, the manufacturing and the railroad worlds ; or shall this great country, to avoid a comparatively small temporary expense, sink back to a posi- tion inferior to that which she held when our forefathers ab- solved their connection with the mother country, and declared the United States to be a free and independent nation ? LLOYD CARPENTER GRISCOM. American Industries. 25 CHAPTER III. THE CARPET INDUSTRY. Carpet, as is well known, originated in the East, but not "by any means carpets as we use the term. The Oriental carpet is now, and always has been, merely a rug, to be spread upon the floor or taken up as necessity requires. From the East the manufacture was at an early date intro- duced into Europe and from thence came to America about the time of the Revolution; but it was not till the middle of the present century that any great advance was made in the industry. Before the invention and perfection of the im- proved looms, about 1850-60, carpet patterns were very -simple, or if manufactured with any complication of figure, were very expensive. At the ancient royal establishment of the Gobelins in Paris, most beautiful fabrics were pro- duced, some of which required from five to ten years to make and were valued at from 100,000 to 2,000,000 francs. In the United States " home-made " rag carpets were used to some extent at a very early period and in 1760, the New York papers were advertising Scotch carpets for sale, but before the present century the sanded floor was in most gen- eral use. The first carpet establishment of which we have any record was owned by William Peter Sprague and was making Axminster carpets in Philadelphia in 1791. In this year also we first hear of a protective tariff for carpets, in the report of Alexander Hamilton who proposed an increase in the duty from 5 to 7}^ per cent. " for the further protec- tion of this branch of home industry." Several years later John Dorsey started another factory at Philadelphia, but the growth of the industry was slow in the extreme. The census of 1810 returned as the total output of the country 9,984 yards, nearly all of which was made at Philadelphia. This early planting of the industry in the 'Quaker City was in a large degree due to the character of 26 The Recent Development of the immigration. They brought with them the idea of weaving, and their primitive hand-looms could easily be adapted to the production of various kinds of fabrics, and finding a considerable demand for carpets, they altered their clumsy machines to carpet looms. Several mills which have since become among the largest in the country were started from 1825 to 1835. The Tariffville mills at Tariifville, Con- necticut, now the Hartford Carpet Co., the Lowell Manu- facturing Co., of Lowell, Mass., now one of the largest producers of Wilton and Body Brussels; McCallum's factory at Philadelphia, now McCallum & Sloan, producing Wilton, Body Brussels, Ingrains, and Alexander Smith, at Yonkers, N. Y., now Alexander Smith & Sons Carpet Co., the largest manufacturers of Moquette and Tapestries. By 1835 the manufacture of carpets had become one of our important industries, and our productions compared favor- ably with the foreign article. Nearly every description of carpeting made in Europe was at this time produced in the United States, but compared with modern figures the output was small, being only about 1,147,500 yards, over 85 per cent, of which was ingrain. The industry had not as yet received that impetus which was destined to be given to it by the great inventions of the next and succeeding decades. The old-fashioned hand- looms were used, producing from seven to eight yards per day of inferior carpet, and such a thing as a modern factory was unknown. The weavers worked in their shops back of the houses, received good wages, and were a very respectable class of men. In 1834 there were reported about twenty factories, with a little over 500 looms, 425 of them being ingrains. The average impor- tation of all kinds from the year 1828 to 1832 was 536,296 yards, about one-half the domestic product. The larger consumption of ingrains was doubtless due to their greater cheapness. They are so woven that the color of the design appears on the wrong side of the carpet as the ground, making it reversible, which renders it a very serviceable, as well as a cheap carpet. Its great rival at present is tapestry brussels, manufactured in England as early as 1842 ; E. American Industries. 27 S. Higgins & Co., of New York, making the first successful attempt in this country. The invention and introduction of the power loom makes from 1845 to 1855 one of the most eventful decades in the history of the carpet industry. The problem of making a power loom which should automatically perform so difficult a task as the weaving of a two-ply web so as to produce any required pattern had in England been abandoned as insolv- able. Such an intricate machine as a Brussels and Wilton power loom was not thought of even in their wildest dreams, and the solution of these problems was mainly if not entirely the product of American genius. The first power loom, one for the manufacture of ingrain, made in 1834, was unsuc- cessful and sold as useless to Mr. Bigelow, to whom the carpet industry in America is greatly indebted. From this apparently useless machine he brought out in 1839 an in- grain loom which was so improved by 1845 that it produced from 25 to 27 yards per day. These looms were used mainly in New England as automatic power was not introduced to any great extent in Philadelphia till 1865-1870. In 1864 John Braun, a German, invented a very successful loom in this city, but the phenomenal growth of the industry here was not till after the introduction of the costly Murkland loom, about 1870, producing about thirty yards of the better quality in- grains. Many of these looms, costing at first about $i ,000, are still in use in Philadelphia, but the newer esthblishments have taken up the more speedy and less expensive Crompton and Knowles looms, both of which were brought out in 1886. These cost only about $450 and produce on the average about fifty yards per day. The invention of the Murkland loom, which introduced shading into the patterns, enabled the weaving of designs having a more pleasing effect than those formerly made, though it is not till within the past ten years that we have obtained any remarkable results in our weaves and designs. During this time a new branch of the ingrain manufacture, borrowed from England, has grown up in Philadelphia, namely, the weaving of ''art squares;" they are simply "ingrain druggets," frequently three yards 28 The Recent Development of in width, and embodying striking conceits in weaving, color and design. The looms will produce 100 yards per week. The invention of the Brussels power loom we also owe to Mr. Bigelow. Two years previous to his ingrain loom in 1837 he had invented a coach-lace loom, which he so modi- fied as to adopt it for weaving wider goods, and in 1840 brought out his perfected Brussels power loom. The main difficulties to be overcome in the invention of this loom were the bringing to the surface of the proper colors for the pattern by means of the Jaquard cards, and the automatic withdrawal and replacing of the wires over which the warp must be woven in order to produce the ribbed appearance of the carpet. The old hand loom, aside from being a very slow machine, (producing ^mly about ten yards per day) could not, even with the most skillful workman, give that even and smooth surface and symmetry of figure so necessary to a good body Brussels carpet. The power loom with its recent improve- ments produces a more perfect article and does it much more rapidly, weaving from 50 to 60 yards per day. Body-Brussels was first made in the United States as early as 1815, but the manufacture was of little importance till after the introduction of the power loom, about 1847, when it grew very rapidly , and now the total output is over 17,000,000 yards, of which Massa- chusetts produces 7^ millions and Philadelphia over 6^. In Philadelphia this branch of the manufacture is of recent growth, as will be seen when it is remembered that in 1870 there was not a body Brussels loom in successful operation within the State of Pennsylvania. New England long re- tained the monopoly, but at present the 1122 body Brussels and Wilton power looms now operating in the United States are distributed mainly as follows : Massachusetts, 454, Philadelphia, 352, and Connecticut 107. The Bigelow loom is most popular in New England, but an English loom, the Crossley, with a capacity of fifty-three yards per day, is used in nearly all the large mills in Philadelphia. Brussels weavers are among our most industrious and thrifty carpet laborers, many of them possessing a superior intelligence and a definite knowledge of what is requisite in the technique American Industries. 29 and color treatment of a fine floor fabric. Their wages average from sixteen to eighteen dollars per week. Wilton carpet is similar to Brussels, except that it is much heavier, and the loops are cut, giving it a plush surface. It is the most desirable of American carpets, and is very popular among the richer classes, being the chief competitor of Axminster. In 1882 its production was about 600,000 yards, but this output has of late years been considerably increased. A cheaper pile carpet of American origin is the Moquette, first manufactured by the Alexander Smith & Sons Carpet Co., of Yonkers, N. Y. It is not so durable as the Wilton, but is capable of wonderful color treatment, and having a longer nap, is much softer. The long nap, however, permits matting down more than the short nap of the Wilton, but it is never- theless a very popular carpet, and is rapidly taking the place of the old imported Axminster which has long been beyond the reach of the average housekeeper. There is no mention made of it in the census of 1880, but at present there are from 425 to 450 looms operating on its production. Tapestry Brussels, mentioned above as the rival of ingrains, is a very durable fabric considering its cost, and being woven over wires has the same ribbed appearance as body- Brussels but is much lighter, carrying only about 200 warp threads while the latter has 1200. The body-Brussels re- quires a separate set of warp threads for each color and is thus limited to five or six, while in the tapestry the design is printed on the threads before they are put into the loom. Great skill is required both in the printing and in the weav- ing, but the manufacturer is enabled to use an unlimited number of colors and produce a beautiful carpet. An ingrain carpet of medium grade retails at about fifty cents, and a three-ply ingrain and a tapestry Brussels will bring about seventy-five and sixty cents respectively ; but a tapestry gives a much better finish to a room and is almost universally preferred to a fine ingrain. As a consequence, a very small quantity of the latter is now made while the former is largely consumed. New York takes the lead in its manufarture, having (Feb. i, 1890) 962 looms of the 1527 in operation in 30 The Recent Development of the United States. Philadelphia comes next with 320, while New England has less than 200. In 1880 the total output of the United States was about 9,500,000 yards, but in 1890 it was over 20,500,000, valued at nearly $12,000,000. The already large consumption of tapestries is destined to be enormously increased if the recent invention of Dunlap & Co. proves a success. The carpet is first woven without color and then printed by means of a revolving roller at the rate of forty yards per minute. This machine will cheapen tapestries one-half as, owing to its marvelous rapidity, one printer can keep 200 looms running and at the same time many of the difficulties of making the figures match by the present method of weaving are removed. The great difficulty is to print firm enough to give a lasting color and not press the nap down too much. This is overcome by means of steaming, which brings the nap up perfectly, and in the experiments which have been tried, all attempts to make the colors fade have only rendered them brighter. In 1876 a new branch of the carpet industry was started in the manufacture of the ' ' Smyrna " rugs, a heavy, revers- ible, tufted fabric, with the two sides identical in figure and color. It is now made in all sizes, from two and a half feet long up to twelve by fifteen. The United States makes more of these than all other countries combined, the great centre being Philadelphia, where is situated the largest rug plant in the world, that of John Bromley & Sons. There are now seventeen large mills, ten of which are ;n this city. The remarkable growth of the carpet industry in the United States has taken place mainly since 1860, more espe- cially in Philadelphia. Thirty years ago the hand loom was in its prime throughout Kensington, where the power loom was looked upon more as an experimental curiosity than a practical aid to labor. Usually the employer worked side by side with his weaver, who earned good wages and was as much respected among his neighbors as a high-class mer- chant is now. 'Skilled Englishmen, Scotchmen, and Irish- men all found ready employment and a ready return for their labor. The total number of factories in the United States American Industries. 31 was 213, but the product amounted to only about 13,000,000 yards, valued at nearly $8,000,000, an increase of 2,500,- ooo over the output in 1850. In 1870 the number of fac- tories was only increased by three, but the amount of the product swelled to 32,000,000 yards, valued at about $22,000,000, with an invested capital of $12,500,000. Wages on hand looms began to decrease owing to the competition on the power looms. In 1882 we find an invested capital of upwards of $25,000,000; 340 establishments (including many small concerns, not factories, strictly speaking), in which were over 5,000 hand looms, 4,200 power looms and 22,000 operatives. The total output was 62,000,000 yards, valued at $50,500,000; of this over 27,000,00 yards were in- grain (one-half of which was of the cheap cotton grade) 14,- 000,000 tapestry and 8,500,000 body-Brussels and Wilton. The estimated increase in the number of factories from 1850 to 1880 was over 80 per cent.; in capital 20 percent.; and in the number of employees 8 per cent. ; the latter mainly an increase in the number of females employed, rendered possi- ble by the introduction of the power loom. Wages had in- creased 20 per cent. In 1890 we find a considerable change. Hand looms have practically disappeared, and the factories, though numbering only about 150, have been greatly en- larged and run (February i, 1891,) in the aggregate some- thing over 8,000 power looms. The total output was (in 1890) about 85,000,000 yards (excluding Moquettes), valued at over $54,000,000, which, with the $3,000,000 worth of Moquette, made only in New York and Massachusetts, makes a grand total of $57,000,000. Of the 85,000,000 yards 47 were ingrain, 20^ tapestry (Brussels and velvet), and 17 body-Brussels and Wilton. Philadelphia produces over half of this, 46,000,000 yards, valued at $29,000,000; New York, 19,000,000 yards, valued at $13,500,000; and Massachusetts, 13,500,000 yards, valued at $10,000,000. The improvements in machinery enabling our large pro- duction have greatly cheapened carpets and thus tended strongly to increase our present large per capita consumption, it being ten-fold greater than in 1860. Fine tapestries and 32 The Recent Development of Brussels can now be obtained at the former cost of the rudest ingrain. The enormous product 85,000,000 yards is consumed en- tirely at home, making a per capita consumption of nearly a yard and a half, far more than in any foreign country. The primary cause of the remarkably large use of carpets in the United States is the fact that civilization is main- tained in this country at a lower winter isothermal than elsewhere. Also, our houses are built so poorly, compared with other countries, that a carpet of some kind is almost an absolute necessity. No American carpets are exported, as our one chance for trade on this line lies in the cheaper grades, and the only demand for these is at home, as it is in the United States alone that the floors of the homes of the so-called laboring classes are carpeted. The decade from 1870-80 witnessed the decline and prac- tical extinction of the foreign carpet trade in the United States side by side with the growth and monopoly of the home market by our own factories. The English and French could undersell us without the tariff (30 to 4oc. per yard plus 40 to 50 per cent, ad valorem, according to the quality) on account of the greater cheapness of labor. In 1880 our imports of all grades were 1,443,535 yards (value in England $1,237,431, and in 1890 this had decreased to 578,764 yards, value $873,800). In conclusion, a word must be said in regard to the design- ing. Formerly designs were very scarce, all of them being imported, and nothing was thought of stealing another's patterns. About 1875 the Eastern mills began to patent their choicer designs, and now the standard of ethics in re- gard to appropriating those of another is much higher. Designers' wages range from $10 to $20 per week, and a good design will sell all the way from twenty to fifty dollars, depending entirely upon its merits, though as yet this branch of artistic work is not so well paid as some others. HARVEY E. PLATT. American Industries. 33. CHAPTER IV. THE WORSTED INDUSTRY. Up to the nineteenth century wools were divided into two- great classes, short or clothing wools, and long or combing wools; woolens were made from the former and worsteds from the latter. Worsteds were then made from hand-combed wool, and wool having a fibre of from 9 to 12 inches was the grade commonly used. When Dr. Cortwright patented his wool-combing machine the era of hand-combing ended and the reign of machinery began. The machine-combed wool was all equally mixed, and the slivers were uniform and of any required length, so it was better for machine spinning. Since Cortwright' s invention was made there have been be- tween four and five hundred more inventions brought out, the most important of which are the Square Motion, the Noble and the Heilman. These are all wool-combing ma- chines and their value will be explained later on. Worsted yarns can be divided into three distinct kinds. First, that obtained- from short and medium stapled wools, which are made into yarn by carding, gilling and combing; this class is very useful to the clothing manufacturer. Second, a valuable thread is produced from long wools, which have a fibre embracing in length four or five inches. These wools are not carded, but simply gilled and combed after the fibres have been regularly straightened by hand. Carding long wools would be injurious, because it would break the fibres and so produce a large quantity of noil, a point which can not be too closely guarded against in making worsted yarns. Third, in making a soft, open thread, where plenty of full- ness and fibre is required, the wool is neither combed nor gilled, but is first carded and then afterwards is drawn and spun. Such threads are used in carpets and in some classes of knitting or fingering yarns. No matter what system of thread production is used the 34 The Recent Development of principle of manufacture is the same, for in all worsted yarns the fibres are more or less straightened and arranged in one order. The more combing and gilling that the wool gets the higher will be the degree of parallelism attained. This parallelism is the distinguishing mark between worsteds and woolens. In woolens the distinctive feature is the thorough mixing together of the fibre so as to produce a level sliver, but there is no regular system of amalgamation adopted, and in the condensed material fibre may (lay) either across or lengthwise of the thread, but in worsted yarns, on the con- trary, the object is to form a continuous ribbon of fibres uni- form in thickness throughout its length and breadth, and in particular the filaments must be parallel with each other. In being transformed from wool into a worsted yarn the raw material passes through the following processes: (i) it is opened and separated, but crossed and intermingled on the wire of the carder; (2) it is straightened, extended and levelled in gilling; (3) the short and curly fibres are extracted and the straight and long ones are laid parallel one to the other in combing; (4) an even ribbon is formed on the draw- ing frame; (5) the thick, rope-like thread produced in roving is twisted into a weavable yarn on the spinning machine. The preliminary processes of scouring, oiling, blending and carding are almost identical in both ( woolen and worsted yarn production. The processes which belong, strictly speak- ing, to worsted yarn manufacture are back washing, gilling, combing, drawing, roving and spinning on the throstle frame. When the material leaves the carder it is somewhat dis- colored by the oil which was added to facilitate its passage through the carding machine, and it also contains a certain per cent, of dirty substances. It is best to remove such im- purities and to thoroughly cleanse the "cardings" of all greasy and foreign matter. This work is done by the back- washing machine. The object of gilling is to straighten the fibres, to draw out and level the carding, and to prepare the material for the combing machine. There is a twofold object to be attained in combing first, to thoroughly adjust the American Industries. 35 fibre in parallel form; and, second, to remove the short curly fibre present in the wool. Although gilling produces a fairly level ribbon, yet, if it is closely examined it will be found to be a combination of short and long, crimpy and straight fibres. All wavy filaments are unfit for use in worsted yarn until they are straightened. On account of this, in the combing operation, the wool is divided into two distinct classes, the long fibres of the gilled ribbon are combed and form the top, but the short and wavy fibres are cast out as noil. A level ribbon can be obtained by frequent gilling, but something more is needed if it is wished to form a lustrous thread having a smooth, uniform surface. To do this the fibres which retain their crimpy nature and resist the action of the gill-pins must be extracted and even totally removed from the ribbon, if that is possible. The main function of the combing machine is performing this work. The Noble or circular comb is the one commonly used to prepare yarns from medium and short stapled wools, the ' ' nip ' ' is used on the long lustre wools, while the square motion machine is largely used in combing fine wools. After combing, the next process is drawing. Here the purpose is to combine several ribbons and extenuate them to such an extent as to produce a thick, soft thread which, when twisted, will form a yarn capable of bearing the tension and friction of weaving. Roving is the last operation before spinning. It is a com- bination of drawing and twisting, with an excess of drawing, while spinning is a combination of the same processes with an excess of twisting. The finishing processes in making worsted cloth do not make very great distinctive changes, for here the character of the weave or the effect of crossing the threads is not only carefully preserved, but is also smoothly and boldly devel- oped. A worsted cloth in the loom, if w r ell woven, is the same, to a very considerable degree, in appearance and handle as when in the finished or salable condition. The only marked alteration that finishing gives is a desirable improvement in the qualities of softness and lustre. An 36 The Recent Development of ordinary buyer would possibly notice that the effect of the weave or make is more pronounced in the finished goods than in the material in the loom, but this effect is caused by cropping or cutting the loose and straggling fibres that appear on the surface of a woven labric. The worsted fabric neither increases to any material degree in thickness or strength during the finishing operation, but a woolen fabric, espe- cially when milled for a long time, increases both in density and fulness of handle, as a result of the finishing operations. The woolen fabric while in the loom, does not show to any marked extent what the finished product will be. In the finished product, the bare surface and thready handle the fabric possesses in the loom are no longer distinguishable ; for the former is substituted a soft, velvety pile, and for the latter a clothy and elastic touch. A greater variety of effects by finishing can be produced in woolen than in worsted goods, for, in a worsted cloth, whether single or backed, there is always one feature, namely a well pronounced weave effect, and a clear, bright face, which shows that one style of finish is largely used. In the case of woolen goods it is very different and several varieties of effects can be produced. The production of both woolens and worsteds has largely increased since 1860 when the number of factories engaged in the production of all kinds of woolen and worsteds was 1476, and the value of the material they produced was $72,- 194,000. In 1870 there were 1938 factories, employing 17,870 laborers, and producing $151,298,176 worth of goods; in 1880, there were 2,689 factories, employing 161,551 laborers, and producing $267,252,913 worth of goods. (The figures for 1860 are estimates, but those for 1870 and 1880 are taken from United States census reports for the respective years.") Of the individual states Massachusetts employed more laborers and produced more goods, but Pennsylvania had more factories, in 1870. In 1880 Pennsylvania employed more laborers, but did not produce as much as Massachusetts. The figures in the last census are not out yet, but an extract from a pamphlet issued by a prominent firm of wool com- mission merchants of Philadelphia probably defines the American Industries. 37 -situation correctly. This firm says : " Worsted spinners are busy and prosperous, but the woolen manufacturers do not find much encouragement in the situation " (March 2, 1891.) Since 1860, when there were only 3, the number of worsted factories had largely increased ; in 1880 there were 76, and the popularity of worsted fabrics has kept pace with the number of factories. The question arises, what causes this popularity ? Some persons say the tariff causes the increased demand for this class of goods. But this is a false view. The tariff may, and undoubtedly by its protective features does cause the number of factories in the United States to increase largely, but it does not cause a demand for worsteds. Only by lowering the duties on worsteds imported, which is something our manufacturers do not wish, or by raising the duties on other woolen fabrics, which discrimination would not be tolerated by the other manufacturers, could the tariff create such a demand. Another man says that " Dame Fashion " is the responsi- ble party. But fashion is a capricious creature, and while, no doubt, her moods and inclinations do cause styles to vary faster than the weather, the popularity of worsteds shows a slow, steady increase, and fashion is too fickle to ever have caused such a popularity. By examining to find out what suits are made from woolens and what from worsteds we ascertain that dress suits and cheviots are made from woolens and ' ' cut-a-ways" and summer suits are niade from worsteds. From this we see that worsteds are the common material in summer, and in winter ''cut-a-ways" are extensively worn, so that as a natural sequence worsteds are in a large excess. Seeking for the reason why ' ' cut-a-ways ' ' are made from worsteds, we ascertain that it is due to the superior lustre and uniformity of surface, which textiles made from the fabric possess. The system of preparation used in making worsteds gives more scope for pattern production of a weave description than can be obtained in woolens. The level and regular structure of the former imparts a distinctness to every section of a pattern resulting from a combination of 38 The Recent Development of different weaves, and hence the variety of effects which are found in worsted trousers and coats, both in highly colored patterns and piece-dyed goods or fabrics of one shade throughout. In brief, the advantages of a piece of worsted goods are: (i) a texture, i. ., a clear surface; (2) a more definitely pronounced weave effect. In making woolens the mechanical system of adjusting the fibres produces a thread with a somewhat indefinite and fibrous surface, which neu- tralizes the character of the weave, or destroys, in some degree, the effect in the woven goods due to crossing warp and weft threads at right angles to each other. The color- ings of the pattern are well blended and the fabric is well milled. The superior lustre of worsted is due to two causes: (i) a parallel arrangement of fibres admits of a more powerful re- flection of light than if crossed at any and every angle im- aginable, as is the case in woolens; (2) in making woolens a large variety of fibres are scribbled together, and this necessitates a high degree of twist in order to reduce the size of the sliver and impart the required strength and elasticity to the spun yarn. This twist forces the fibres into the centre of the thread and naturally gives it solidity and compact- ness, but at the same time it detracts from the reflecting power of the individual fibres which help to form the yarn. By lustre is not meant that shiny appearance which cloth obtains from long wear and which was a common thing for worsteds formerly to possess, but in the worsteds now used it is largely, though not entirely, obviated. Worsteds are capable of sustaining more tension in pro- portion to their size and thickness than woolens. As a con- sequence worsteds of the same strength as woolens can be made thinner and lighter ; and, therefore, of course, they are more comfortable for summer wear. DE Pui VAIL. American Industries. 39 CHAPTER V. COTTON MANUFACTURES. Cotton manufactures are of very ancient origin, modern improvements dating back only one hundred and fifty years. England's prominence in the industry is due to the import- ance of the inventions made in that country; among the most important of which are the spinning jenny, the mule, and the power loom. Through these inventions England gained the supremacy, in the manufacture of cotton fabrics; and to keep the' monopoly of the trade she knew something must be done to prevent other nations from manufacturing. In pursuance of this policy she passed, in 1770, an act which forbade the exportation of machinery, models of machinery, etc., and any one caught was guilty of a criminal offense. In the colonies this law retarded the growth of the cotton industry, and until the arrival of Samuel Slater, in 1/89, the industry was of small importance. But with Slater a new era commences. The Arkwright machinery is introduced and successfully worked. Other improvements were made, and the industry firmly established. No sooner did it become known that the manufacture of cotton could be carried on successfully in consequence of the invention of the cotton gin than factories were established all over New England and in the Middle States. In June, 1799, Slater established the mills at Rehoboth, Mass., and they were exempted from taxation for the period of seven years. In 1806, Slaterville, with its immense mill was started by this wonderful man. The celebrated New York mills were established in 1808, by the Wolcotts. The mills in those days were generally built where water-power was available, and therefore in narrow valleys and places in which mills of only very narrow structure could be built. Cotton manufacture was finally established here on a lasting basis. According to Mr. Jachariah Allen, the num- 4-O The Recent Development of her of spindles in the United States in 1807 was 4,000. By 1809, according to Benedict's " History of Rhode Island," within the neighborhood of Providence there were 17 factories, working 14,296 spindles, and by 1812, in Rhode Island and Massachusetts, there were 53 factories working 48,030 spindles. Tench Coxe, in his census report of 1810, gives the number of cotton mills in the United States at 248, which were situated in Pennsylvania, Massachusetts, Rhode Island, New York, Kentucky, Connecticut, New Hampshire, Maryland, Delaware, Ohio and Tennessee. The majority were built after the plan of Slater's, the spinning being done by the water-frame (each section having eight spindles). In 1808 the throstle spinning frame was introduced. The embargo and the war with England, together with the high prices from natural causes, gave great impetus to the production of all such goods that could be manufactured here, especially cottons. English cottons, which formerly brought seventeen to twenty cents per yard, were sold at seventy-five cents. Providence, before the war, had 17 mills, and after the war Providence and the immediate vicinity had 96 mills, working 65,264 spindles. According to a report of the Committee on Manufactures in 1815, the capital invested in cotton manufacture in the United States amounted to $40,000,000, employing 100,000 hands, using 27,000,000 pounds of raw material, manufac- turing 8 1, ooo, ooo yards of fabrics valued at $24,300,000. One can see to what extent this industry had grown. But no sooner was the war over and peace declared, than England flooded our markets with goods; as she knew that to regain her foot-hold here, she must kill our manufactories. Our industries had been established hastily, and carried on without much skill or economy, the people being under the necessity of buying American goods, as they could get no other. As soon as the English goods were again purchasable, the establishments created at such a great expense, became worthless. To protect these industries the tariff of 1816 was passed by Congress. The majority of the mills before this time had been American Industries. 41 employed in the production of yarn, which was woven upon the hand-loom. The year 1814 marks a great change in the cotton industry in the United States. Power-looms were put in operation at Waltham. The power-loom was used to some extent in England before the war of 1812, but the principle was an old one, Cartright being the first to invent one which met with any success. On his principle many improvements were made. In America T. C. Lowell was the first to complete a loom which worked successfully. This loom was called the cam-loom, and by 1814 Mr. Lowell and others had an establishment running, which used his loom. The crank-loom was introduced by William Gilmore, an Englishman, who worked in the English mills and had oper- ated on the loom and dresser. He went to the Slaters, in Rhode Island, and proposed to build them a set of looms, but business was dull at the time and his offer pushed aside; but in the spring of 1816 he was given an order for twelve looms, which were working by May, 1817. The manufacturers of Massachusetts, and afterwards of New Hampshire, adopted the plan used at Waltham, and which was known as the Waltham system. It consisted of the cam-loom, the dead spindle, the double speeder, worker, Waltham dressing-frame and filling-frame. The Rhode Island mills had a different system, which consisted of the crank-loom, the tube-speeder, the Scotch dresser, the mule and live spindle. The latter system was superior, and was at last used in preference to the, other, its loom being used at Waltham about 1827, and its mule in 1830. This preference was due to the fact that one system was the work of a practical business man, who knew the needs of the industry, while the other was the work of ingenious mechanics, who had no great practical knowledge of the re- quirements of the industry. With the aid of protection and improved machinery the cotton manufactures made great strides. According to the report of the fourth census, the amount of cotton consumed was 9,945,609 Ibs., an increase of one hundred and seventy- 42 The Recent Development of six per cent, over 1810, but a decrease from 1815 of one hundred and seventy per cent. This census is not very ac- curate. The number of spindles are given at 250,572, an increase from 1810 of two hundred and thirteen per cent. Calico printing was done in this country as far back as the latter part of the eighteenth century, the cloth being im- ported for the purpose. It was not before 1803 that a mill which manufactured the fabric printed it also. In that year the Globe Mill, at Philadelphia, added this process to its in- dustry. In 1822 the Lowell cotton mills followed its example. By 1831 there were in the United States 801 mills; the number of spindles was 1,246,703 ; the number of looms was 33>433I the number of employees was 62,208; the amount of capital invested was $40,612,984; the amount of raw material yearly used was 77,457,316 Ibs. A period of inventions and improvements followed, and cotton manufacturing had its share. The most important invention in the cotton industry was the eclipse speeder, for making roving, patented in 1829, by Gilbert Brewester, of Poughkeepsie. The importance of this was due to its cheapness and the great amount of work it was capable of producing. The stop-motion on the drawing-frames, was first used by Samuel Batchelder, at Saco, Maine (1832). In the drawing- frame, the great objection was that the strands broke so easily, and the machine had to be stopped often, preventing a high rate of speed and resulting in many imper- fections. The stop-motion stopped the machine as soon as the strand was broken. In Waltham, this improvement was? applied to the warper, thus preventing the warp from wrap- ping around the beam when broken . In 1 83 1 , the ring-spinner was invented by John Sharp, of Providence, which produced yarn at a much lower cost. Improvements were made in the mule by William Mason, of Taunton, in 1846. The principle of looms with self-acting temples was intro- duced about 1830. This enabled one hand to operate four looms or more. In 1850 the census was again taken, accord- ing to which there were 1,094 establishments in the United States. The number of spindles and looms was not taken; American Industries. 43 the mills gave employment to 92,286 persons; the capital invested was $74,500,931; the amount of raw material con- sumed was 288,588,000 Ibs., and the value of the products was $65,501,687. As the machinery improved, the mill building also im- proved and to an equal degree. The high, ill-built, badly lighted and ventilated building gave way to the modern mill, which cannot be better explained than in the words of Mr. Edward Atkinson, "In 1860 the 'normal' cotton mill (so to speak) had become a factory four or five stories high, about 60 feet wide, varying in length according to the amount of machinery, high-studded, well-lighted, thoroughly well ventilated, and heated by radiation from steam pipes." Much is due to these improvements for the advancement of our cotton industry. In the way of improvements in ma- chinery many small improvements were made, especially in the manufacture of the looms, which could now weave in- tricate patterns as rapidly as a most simple one. The growth of this decade is illustrated by the census of 1860. The number of mills in the United States was 1,091; the number of spindles, 5,235,727; of looms, 126,313; the number of hands employed, 122,028; the amount of cotton yearly consumed, 422,704,975 Ibs.; the value of the products, $115,581,774; and the amount of capital invested $98,585,- 269. An important change came about in 1866, the intro- duction of the "slasher," which was used for sizing yarn, doing away with the dresser. By means of the " slasher" the work which formerly took seven or eight men to per- form, requiring the work room to be over 100 Fahrenheit and with starch floating continually in the air, can now be done in a well ventilated room, with an ordinary amount of heat, by a man and a boy. About this time one of the best of modern inventions for the mill was introduced. Apparatus for the absorption of dust, fibre and other floating particles, which formerly infested the air of a cotton mill, was in- vented, and in which many improvements have since been made. Another great change in the mill, which is going on now, started about 1870, that is, the substitution of steam 44 The Recent Development of for water power; or rather, as in many cases, a combination of the two. The objectionable feature of water power being that it is only available for a certain time each year, there- fore the benefit of the introduction of steam is apparent, as it saves the forced idleness of the mill when the water power is inadequate. Another advantage gained by steam, says Atkinson, is " that the factory may be placed nearer to the principal markets, where it can be more conveniently supervised and more easily reached. The use of steam also renders a choice of location perfectly feasible * * * and in every respect the work can be conducted under better con- ditions." The change in the nationality of the hands, especially in New England and northern New York, is marked at present. The Irish, who took the place of the farmer's sons and daughters, are now drifting to other employment, and the French Canadians are taking their places. The census of 1880 brings out some interesting points, that show the growth of this important industry, notwith- standing the trials and misfortunes which it had to overcome as a result of the war. According to the census the number of mills in the United States was 756 ; the number of spindles 10,653,435; of looms, 225,759; of employees, 172,544; the amount of capital invested was $208,280,346; the amount of cotton consumed yearly was 750,343,981 Ibs.; the value of the products was $192,090,110. The number of mills con- siderably decreased, but this is counter-balanced by the in- crease in the number of spindles and looms. The falling off in the number of establishments is due to the consolidation of the mills. The cotton is subjected to four different processes, cleaning, carding, spinning and weaving. The first machine is the carder, which simply changes the rubbing motion of the old- fashioned hand cards into a rotary one, and the cotton comes out in a large white rope-like strand. The ' 'doffer' ' rolls them up, while the "sliver" makes the cotton in the form of a thread.. Then comes the drawing frame, an evolution of the spinning-wheel, which draws out the thread. The "rover " American Industries. 45 with its three stages, known as the ''slubber" the "inter- mediate," and the "jack," continue the process of twisting. Then comes the spindle and the flyer, which adds another twist to the thread; which operation is followed by the mule, which turns out the thread. " The amount of twist given the thread depends upon the use to which it is to be put, the warp requiring more than the weft. ' ' The thread is then sent to the weaving-room, and the many hundred fabrics are the result. The loom now used is a double-faced, vertical loom, and is a new one which is capable of very quick work, but the looms of to-day are said to be heavy running, built without any regard for science, and should be replaced by an easy running, noiseless circular loom. Statistics on the industry are very imperfect, many States having none at all. The United States have not collected any since the last census. According to the census of Massachu- setts, in 1887 there were in mills, which had a capital of $96,769,183; stock was valued at $32,513,979; value of the goods was $68,992,188, and number of employees was 56,499. This growth is the same all over New England. The South has loomed up in this industry to a great extent, and its goods are on the market, as well as the goods of the North; and the South has every reason to become a cotton manu- facturing section, having cheap fuel, cheap labor, cheap power and cheap raw material. There are in the South 336 mills, working 40,819 looms and 1,819,291 spindles. Truly it is a formidable competitor of the North. The great growth of the South, with its increased facilities; our many improvements in the speed of machinery; honest goods, with no sizing and filling; will soon enable us to displace England and other competitors in the markets of the world in which cotton goods are demanded. WIUJAM BENI ROSSKAM. 46 The Recent Development of CHAPTER VI. ELECTRICITY. It is of itself interesting to consider with what rapid strides electricity is taking its rank as a prominent factor in our modern life. Such consideration develops various amazing truths, and the impression that this mysterious force is somehow inseparably united with the progress of civilization early becomes a decided conviction. Why this union exists is readily understood if it be recognized that the service of the one is inextricably interwoven with the very foundation wants of the other. Light and power are ever the requirements of civilized life. The electric current is the medium through which those re- quirements may be most satisfactorily met. The ever-in- creasing importance, then, of such a medium is to be expected. Probably in no better way can the importance of light and power be emphasized than by the negative way of supposing their absence. History tells of cities whose streets were as dangerous to traverse after nightfall as the most dense In- dian jungle. It also records the long years of toil spent in perfecting machines whose purpose was to better transmit power. When success was attained industry was almost revolutionized. It is but necessary to apply the after-dark conditions of the Middle Age city to our own cities, and the ancient water-wheel to our modern manufacturing establish- ments, to recognize how closely light and power are knit together with progress. LIGHT. The electric lighting business is separable into two forms, the first being that in which the central station is the im- portant feature. From this station electricity is distributed for the service of light and power, and sold commercially for the lighting of streets, stores, public places, offices and American Industries. 47 residences. The second form of the business deals with isolated plants, installed mostly in manufacturing establish- ments, public institutions and steamships, for lighting the premises on which they are placed. The industry is, popularly speaking, a ' ' booming ' ' one, as the fact that there are over 300,000 arc and 4,000,000 in- candescent lamps in use, over 300,000 men employed, and above $300,000,000 of capital invested therein, eloquently attests. This relates to the United States alone and the light- ing business only, Mr. Bdison estimating that if the whole number of electrical industries in our country be taken the capital invested in them would be found above $600,000,000. The arc lamp, in the order of development, was the first to herald, by its advent, a new era in the art of illumination. It produces an immense quantity of light at one point, but before it could be practically applied the necessity of obtain- ing subdivision, of securing steadiness in burning and of re- ducing the power consumed in production stood an obstacle in the way. Progress in these particulars, however, has been made to such a degree as to safely warrant the state- ment, that for all places where its use is desirable, the best of arc lamp apparatus will produce the cheapest and most satisfactory light in the world. For ordinary purposes are lamps are usually furnished in 800, 1,200 and 2,000 candle power, while for special uses lamps much more powerful are provided. The ease with which it has always been possible to distribute these lamps over large areas, on account of the high tension necessarily used in producing the light, renders it not impossible to supply them, on an economical basis, ten or twelve miles from the generating dynamo. The incandescent lamp followed the arc and is recognized to be of far greater importance. As in the case of its prede- cessor there were hindrances to be removed before its practi- cal application could become possible. Much labor was expended to cheapen the lamp, to prolong its life, to increase its size, to measure the current it consumes and to lengthen the distance from the generating dynamo at which it can be produced economically. To trace out the way in which 48 The Recent Development of these results have been accomplished is not within the sphere of this discussion. It suffices to say that incandescent lamps are now furnished of varying sizes; from 16 candle power to 150 candle power, their average life being from 800 to 1,500 hours actual burning. The size and consequent cost of the copper conductors requisite for its low tension current also checked for a long time the general adoption of these lamps. The difficulties of distribution have now been overcome. A number of stations in the United States furnish incan- descent lamps on an economical basis five miles distant from the generating dynamo. Service at a greater distance could be supplied if needed. Still another drawback was the lack of a simple, reliable meter, which would accurately measure the current. Cus- tomers require that the light be always obtainable, and also that no charge be levied for such time as it is not in use. To meet this requirement a meter has been invented, the advan- tages of which are simplicity, easy reading and the possibility of readily testing as to accuracy. By the adoption of this improvement the last barrier which arrested the progress of lighting by means of incandescent electric lamps was broken down and the pathway cleared for future growth. For shaded and curved streets, stores, offices and other places of business, for theatres, halls, churches and residences these lamps are now preferred. This preference is the result of the superior quality of light, the greater healthfulness, comfort and safety and the susceptibility of use in ways and places otherwise impracticable. With a system combining arc and incandescent lamps having the advantages outlined above, better illumination can be afforded an entire city at no increase of cost over any method of lighting heretofore in use. Economically consid- ered, the central lighting station, with its service, is com- petitive with gas. Two main questions spring out of the above, requiring attention, namely, economy in electric lighting and the risk of fires, with the accompanying risk of personal injury. American Industries. 49 Comparatively a short time ago the possibility of cheap lighting by electricity was seriously doubted. The idea that the new light would ever compete favorably with gas was entirely rejected. At present, however, such an opinion is not warranted by facts. Dr. Louis Bell says that where incan- descent lamps can be obtained at one cent per lamp per hour or an equivalent contract price, they will compete on favor- able terms not only with gas but with oil, supposing equal illumination in each case. Aside from this the greater cleanli- ness and convenience of the incandescent lamp should com- mend it even where it is slightly at a disadvantage. Mr. A. R. Foote affirms, that all advantages considered, the arc lamp is incomparably the cheapest light in the world for street use. The popular idea that a large number of fires originate through the presence of the electric light wires is effectually disproven by figures. The same method may be equally well employed to demonstrate that the "'death-dealing" wire has not caused so many fatal accidents as other of our modern conveniences to which we have become accustomed. Undoubtedly fires have originated from the use of the electric current in buildings, but nearly all the trouble has been occasioned by defective wiring, a curable fault, which may, perhaps, be ascribed to the unusual rapid development of the industry. However this may be, it is positively as- certained that oil and gas are blameable for more fires, and that there are more accidents from horses on the streets, more accidents with steam engines, more accidents even from the building operations going on every year, than are caused by this agency. Inquiries made for the purpose of determining the num- ber of injuries sustained by employees of central station companies during the year 1890 revealed the fact, that of 213 companies 45 could record no accidents, and of the remain- ing 168 companies, employing 1,233 men, reported but seven accidents, none of which were fatal. The report recently made by William McDevitt, Chief Inspector of the city of Philadelphia, contains important testimony in support of the statement above. 50 The Recent Development of "There are over 5,000 buildings in Philadelphia wherein electric currents are used for light and power purposes. Of this number 287 buildings (7 of which are dwellings) have their own apparatus, the latter varying in size from a 20 light to one of 4,000 lights. The number of lights furnished by these private plants aggregate 80,258 incandescent and 3,325 arc lights." "There are 15 public stations distributing electric cur- rents to all sections of the city, furnishing thousands of lights and power to dwellings, churches and other classes of buildings. The number of lights supplied by these respec- tive stations vary from the small station furnishing 2,000 to the Edison, which furnishes over 40,000 incandescent lights and current for a large number of motors." ' ' All of the different systems of electric lighting invented are, or have been, given every opportunity to operate their respective apparatus in our city." Now, in view of this, significantly comes the following: "No insurance loss oc- curred in any building in our city during the past year, from fire, where the cause could be in any way attributed to elec- tric wires." These facts are sufficient to prove our point. POWER. The question of power is vastly more important than the question of light. L,ight was first in the field, and conse- quently has attracted public attention to a greater extent than power, electric central stations being built with almost entire reference to it, while the magnificent possibilities of electric motor power were overlooked. The telegraph, tele- phone and fire alarm systems are now established facts. Their value has been learned and parting with them would not be considered. Rapid transit has commanded much thought, and it has been said that here electricity will win its greatest victories. The other question, dealing with the electric motor, as a sta- tionary machine, has been entirely overshadowed by specula- tions in this direction. The reason for this is easily discovered; there are to-day, in actual operation, in the United States, 310 electric railways, requiring over 2,400 miles of track, with American Industries. 51 4, ooo cars equipped with about 7,000 motors which represent no less than 175,000 horse power in dynamos and motors. As the history of horse and cable roads dates back much further than the electric road, it is also interesting to compare the in- vestments of capital in each respective system. Horse railroads represent an investment of about $58,- 000,000; electric railways represent over $50,000,000, and cable roads about $49,000,000. Already then the electric railway has passed the experimental stage. The size of motors for purpose of transit is being continually enlarged as the success of their use becomes more and more appar- ent." Obstacles that but a few 3^ears ago appeared insur- mountable are now removed, it being found that motors can be built to handle railroad trains at railroad speed, and that they can be relied upon with as much certainty as can loco- motives. The comparison between the electrical railway system and the steam elevated railway system may be best treated by referring to some representative example. For this, the Manhattan railroad of New York, can be advan- tageously selected. On reasonable estimate it is calculated that the locomotive consumes 435 pounds of coal per hour ; to furnish electrically the same power 250 pounds of coal per hour would suffice. Based upon the same estimate, the difference between the figures $700,000 per year, requisite now for fuel, and the figures $300,000 per year, the cost of generating the power at the central station and distributing it electrically, repre- sents the saving possible through the adoption of electricity. This is a monetary saving only. If investigation be made regarding the saving arising from the freedom from damage by the noise, smoke and dirt necessary to a locomotive, of adjoining property, and regarding the saving effected through the possibility of running lighter trains at shorter intervals, thus more evenly distributing the load, it will be seen that other factors have been unearthed which do not lack impor- tance. Summing up all considerations on each side, it is extremely probable that an electric railroad could be built and equipped at less cost than if the proposed motive power 52 The Recent Development of were steam. Though within the domains of electricity yet there is a social side to this problem of rapid transit at once interesting and important. The necessary amount of real estate for an electric plant doing this kind of work is about one-fortieth of that necessary for the erection of horse stables and car sheds, high buildings, impossible in the latter case being possible in the former. Cleanliness and healthfulness are companions. The re- placing of disease breeding horse stables and car sheds by the more cleanly, healthful buildings for electric service is quite a gain for the community. Motor cars are safe; they do not explode; they scatter no dust or ashes; they are pleasant to ride in and do not damage the paving; they enable a person to live farther out in the surrounding country and yet have his business in the city; and, finally, through their rapid transit they open up districts formerly inaccessible. The electric road stimulates the saving of capital through better opportunities of investment. The greater economy of electric over horse railways allows the construction of addi- tional roads, which would not be given a thought while horses remained the motive power. Roads not paying can be put upon a dividend basis and a reliable class of new in- vestments can be established. Capital constantly competes for the best classes of the various sorts of stocks, bonds, etc. Interest tends to a minimum through the accumulation of capital, so that the earnings on these stocks and bonds have been reduced to an exceedingly low figure. The result of this has been to create trusts, monopolies, etc., which represent the effort of capital artificially to obtain its usual remuneration in newer fields. Investment in electric roads is safe. These roads open up, naturally, a new sphere for such investment, and because of the superior economy of electrical power they give a greater earning capacity. On the employees themselves the effect of the electric railroad is a beneficial one, for the reason that the service requires skill and intelligence rather than mere brute strength. It employs mind as well as body, and is not an unequal strain on either. American Industries. 53 Stationary motors, for manufacturing purposes, demand attention. Not going too far back into the past, water is dis- covered to be the force by which power is transmitted and work performed. To obtain this power, mills are erected alongside a suitable water way, houses gather about them, and soon a town appears which in time becomes an indus- trial center. This localization of industry, and the securing thus of industrial supremacy over other towns, is a conse- quence coincident to the nature of water power, which, while being the cheapest to produce, is incapable of distribution except for very small areas. All benefits derived are concentrated at the point of pro- duction. Limiting then the advantages arising from the use of water power is the fact that it cannot be distributed to any great extent. The capability of cheapness in distribution far outweighs in importance the capability of cheapness in production. Testing steam power as to these two points, it is found that though steam costs more for production, yet it renders superior benefits, through the fact that it can be produced at numberless places, and so answers to a certain degree the demands of distribution. Still, however, it must be said that, similar to water power, no distribution of steam power has been obtained except for small areas around the place of production. A manufacturing establishment is thus isolated. It has no connection with other establishments of like character, -and does the largest part of its work within its own four walls. From this it is apparent that the workmen employed are compelled to go where the power is. The indiscriminate massing together of human beings gives rise to a large part .of the evils of our factory system. As is. natural, objections can be urged to such methods of manufacturing. The ne- cessity of a large investment of capital needs a w r ord. Sup- pose a young man, not blessed with riches, has been able to attend a school of technology, there learning a trade, after this he has hired out for two or three years more, and has acquired the practical side of his chosen work, this pro- 54 The Recent Development of bation being finished he is ready to start for himself, but capital is lacking. Obviously if he has not the means of putting in a plant of his own, he cannot by handwork com- pete with the machine work of others. Competent though he is, he must give up hope of himself becoming an em- ployer and turn back to the ranks of employees. Such a hindrance cannot but be hurtful. The waste of power should be touched upon. The whole plant of a factory is never run up to its full capacity. There are times when it is absolutely necessary that some of the machines should remain idle. What are the conditions of this stoppage ? The belt, transmitting power, is slipped off on to the loose pulley, and from then until the machine is again started all the energy expended in turning the shafting, belt and pulley necessary to that machine is entirely wasted. Small though this waste may be in any one case, yet when other machines are added it becomes an important factor in the cost of steam power. Minor to these objections there are others which might be spoken of, such as the space requsite for a steam plant, the cost for fuel, the risk of explosion, the lacking element of self-interest and others; but these are readily seen and need no special pointing out. It is not known what limits there are to the practical dis- tribution of electric power. Wherever water, wind or steam power is obtainable it can be produced. The fact that by a simple wire, strung from one end of the city to the other, cars can be driven at a high rate of speed is proof enough that power may also be sent along that or any other wire for many other purposes. This fact renders possible the establishment of a central power station, one for a small city, and in a larger city one for about every fifty or sixty thousand inhabitants. From this station can be sent both light and power. With such conditions the workman is no longer compelled to go day after day to the factory, but is enabled to have a work- shop of his own where power is gotten directly from the wires running in front his door. A large manufacturing company uses the system of piece American Industries. 55 work. Small buildings are all that are required. The power is divided as wanted, in such quantities as wanted, instead of being entirely concentrated. As it is now, a company can furnish power to run a sewing machine, for fifty cents per month, and profit by it, and power to the extent of one-horse power can be obtained in the same way for $10 per month. If this system were universally adopted the sewing machine could be run with a profit for twenty-five cents per month, and a person could be supplied with power to the extent of one- horse power for $8 or even $6 per month. Estimating one- horse power to be equal to the power of eight men, and the services of one man to be worth $50 per month, the obtain- ing of this service for $8 per month constitutes avast saving. A person under this system would be able to work as well in the suburbs as in the heart of the city. As a contrast to steam, it is found that a large investment of capital is unnecessary, and that there is no waste of energy because when the current is shut off from any wire the cutting-off is complete, and no energy is lost in useless opera- tions. Allowance is made for the fact that the electric machine is seldom or never worked up to its full capacity. For example, take a building with 500 lights ; it is not probable that all these lights will ever be in use at the same time, calculating upon this a 3Oo-light dynamo is thought to be sufficient for the lighting of all lamps ever in operation. Regarding those minor obj ections touched upon in relation to steam, very little thought shows that none of them can be urged in this connection. If common sense rules, this valuable application of electricity in the economic life of the people is feasible. W. S. OUTERBRIDGE, JR. 56 The Recent Development of CHAPTER VII. THE SUGAR INDUSTRY. Sugar has been a product of continually increasing import- ance, as its consumption has been a continually increasing phenomenon. The taste for sugar is universal, and its increasing supply has enabled even the poorest persons to have plenty. In the past, sugar has been so costly that it has been ranked as a luxury, and is still so regarded by many persons. The reduction in its cost deserves especial attention now, because the change in its value has been so recent. Its price is now so reduced that the cost of a pound of sugar is but little more than that of a pound of flour. While it has steadily been declining until now, sugar men agree that it has reached rock bottom, and will not go any lower. It is indeed impossible that its price will decline in the future anything like it has in the past. The sugar industry is carried on for small margin of profits. The retailer expects no profit from sugar ; he keeps it as an accommodation to his customers. But a few days ago a conference of the Boston, New York and Philadelphia jobbers was held to see if they could adopt a plan by which the retailer would have some profit from his sales. It is only because refining is carried on in such a large scale that it pays. The consumption of sugar in the United States is fifty-four pounds per capita a year. In England it is somewhat larger, reaching nearly sixty pounds. The total consumption in the United States in round figures is 2,500,000,000 pounds ; of this our domestic product amounts to about only ten per cent. Our domestic product is almost all derived from the cane, and is practically all grown in Louisiana. The product of other districts all told is not greater than 15,000,000 pounds a year. Probably no industry in this country has suffered such American Industries. 57 vicissitudes as that of making sugar from cane. The causes of these vicissitudes are : first, the absolute dependence of the industry upon a protective tariff; and second, the fact that the total product of cane sugar in the United States is but a small part of the aggregate sugar produced in the world. Thus, while subject to all fluctuations of foreign markets, this product exercised no appreciable effect in de- termining prices. Our planter can look for no compensation for a short crop in higher prices. In 1884 arose a new menace to the troubled industry. The German Government stimulated the production of beet- sugar by a law, which in effect gave a large bounty on all sugar exported. An enormous out-put of the German pro- duct resulted. A very large part of this increased production was thrown upon the American market. The price of sugar fell so low that the Louisiana planter, even with the 2^ cents duty in his favor, could not save himself from actual loss on his crop. Many, even of the Cuban planters, were ruined. Notwithstanding the progress that has been made in Europe in the culture of the sugar-beet and the manufacture of beet- root sugar and the immensity and value of the industry it has supplied to European nations, the knowledge and ex- perience resulting have not been applied in such a way in the United States as to make the production of sugar from this source a matter of any commercial or industrial importance, although attempts at the introduction of the industry have not been wanting. The beet-sugar industry in America may be said to have closed its first era several years ago, and the results, from a financial standpoint, may be summed up in one phrase, complete failure. The second era of the industry can be said to have begun with the reorganization of the Alvarado factory upon a sound basis in 1888, and the building of Spreckel's factory at Watsoriville, California. The Western Beet-Sugar factory at Watsonville has been in operation three years and apparently with favorable results. Data for the season 1888-89 show a production of 3,280,000 pounds of .sugar at a cost of 4.04 cents a pound, delivered free on board in San Francisco. 58 The Recent Development of Experiments in the growing of sugar-beets in the United States have not been wanting. Their culture in California has been successful and the soil and climate seem peculiarly adapted for their growth. The Rural Calif ornian for October, 1889, says that the beet does well in that State, its sugar- bearing qualities being above those of the European growth, but on account of lack of sugar factories the grower is unable to dispose of his product. In Kansas and Nebraska the experiments have also met with great success. In other States it has been demonstrated that beets containing a large percentage of saccharine matter can be produced. The shape of the sugar-beet has much to do with its value as a sugar-producing plant. A smooth and symmetrical ex- terior permits it to be easily harvested and washed. An ir- regularly shaped beet may easily carry into the cutters sand and earth, and even stones of considerable size, quickly dull- ing and even breaking the knives of the slicing machine. In selecting mothers, therefore, only beets of smooth and sym- metrical exteriors are chosen. There is thus a tendency to establish a typical form, which varies with the variety of beet. The process of the manufacture of sugar from the sugar- beet is no longer an experiment but a positive method, from which with beets of a given richness, a definite output of sugar can be calculated. The general process of manufacture consists, first, in extracting the juices from the beet or cane. This is now mostly accomplished by means of diffusion, the old pressure process being done away with. The juice is then filtered and evaporated. From this product the molasses is separated from the sugar by means of centrifugals. In re- fining all the impurities are entirely removed. The results obtained in attempting to make sugar from sorghum are not of an encouraging character. It is of the greatest importance in the cultivation of sorghum that the best conditions of soil and climate are obtained. In the light of present experience it must be conceded that a soil and climate similar to those of Southern Central Kansas are best suited to the culture of sorghum for sugar making purposes. American Industries. 59 Further investigation may show that Texas and Louisiana present equally as favorable conditions. Conditions approxi- mately similar to those mentioned can doubtless be found in Arkansas, Tennessee, North Carolina, and other localities. The expectations that were entertained and positively advo- cated a few years ago of the establishment of a successful sor- ghum industry in the great maize fields of the country must now be definitely abandoned. The raw sugar obtained from sorghum is not up to the standard of that obtained from cane and beet. The process of refining sugar from what ever source ob- tained is the same. Nearly all of the sugar consumed is refined, but some little is used in the raw state. The con- sumption of the finer grades is increasing. The time was when the sugar brought to market was an ugly brown, damp mass which would harden into large lumps and had to be dug out of the barrel. Now it is a pure white crystallized and easily handled commodity. The largest amount of sugar is consumed in the granulated form. Granulated sugar is all of one grade but may differ in the size of the crystals. There are two sizes the fine, or fruit sugar, which is ob- tained by screening the whole; that which remains is the regular granulated. A great deal of pulverized sugar, is used. A very fine grade of it, called confectioners' sugar is used largely in making confectionery. They also use some cheaper grades of brown sugar which often contains glucose. Glucose is used in adulterating sugars. It is not hurtful but is weak in saccharine matter and may be detected by a close examination. Sugar made from beets contains less saccharine matter than that made from cane, and has also a disagree- able odor. It is often mixed with cane sugar in considerable quantity. Raw sugar should never be used for dietectic or domestic purposes; because it contains organic impurities; and more especially as immense numbers of disgusting looking in- sects, termed the "Sugar Insect" are invariably found in raw and unrefined sugar. No one, indeed, who has seen the filth and gross impurities extracted from the raw sugar 60 The Recent Development of in a refinery could ever after use anything by the refined article. Pure sugar is, indeed, almost as desirable an article of food as pure water. The finest qualities of raw sugar do invariably contain very gross impurities; but the cheapest kind of refined sugar is perfectly pure and wholesome in every respect. The refineries of the United States are located in New York, Brooklyn, Boston, Philadelphia, New Orleans and San Francisco. A new refinery has just been erected in Baltimore and one in St. Louis is not running. The refin- eries are mostly along the Atlantic sea board, and lor several reasons, the most important of which is the proximity to the consumer. Fuel and machinery can also be obtained here at the lowest price. Another reason is the fact of having water communication with the sugar producing countries. Most of the raw sugar comes from the West Indies and Brazil, packed in large hogsheads. Some raw beet-sugar from Germany is also refined. We import no sugar already refined, but export some of our refined product, mostly to England. The German and American refiners have almost entirely driven England from the market in refining. Whether the United States will ever be able to supply itself with sugar is a question of the future. It seems not at all unlikely. There is no reason why we cannot build up the beet-sugar industry to the proportions which Germany has. The policy of Bismark in this direction was very wise. When the German wheat-grower was driven from his own market by the competition of Russian and American wheat, he cast about for another resource. The taxing of beets which entered the factory, and giving a rebate on all sugar exported, gained at the same time several objects. It induced the manufacturer to use only those beets yielding a large sugar return, and led to the development of the better varieties. The greater the product of sugar from the beets the larger the rebate in proportion, which practically amount- ed to a bounty on the exported article. The increase in the production of sugar is entirely from the beet. The product of the world is divided between cane American Industries. 61 and beet, and while the product from the former has remained stationary or even decreased in the last ten years the growth of the latter has been continuous. In 1884 the product from cane was 2,323,000 tons, that from beet 2,361,000 tons. In 1890 the product from cane was 2,278,000 tons, that from beet, 3,500,000; showing a small decrease in cane and a large increase in beet. Very comprehensive statistics of the sugar refining busi- ness are ifiven by Willett & Gray, sugar statisticians, of New York. Of the total refining in the United States two-thirds is done by "The American Sugar Refining Company," known as the Sugar Trust. The American Sugar Refining Company was regularly organized on January 12, 1891, under the laws of the State of New Jersey, with a capital of $25,000,000 preferred stock, bearing seven per cent, cumu- lative interest, but having no further claim to division of profits, and $25,000,000 of common stock, entitled to such dividends as may be declared from time to time. This com- pany took the place of "The Sugar Refineries Company," (Sugar Trust) which was declared illegal by the State of New York. The trust controls twenty refineries, having a total capacity of 34,000 barrels daily, including all of the New York and four Boston refineries and one each in Portland, St. Louis, New Orleans and San Francisco. The other refineries, not in the trust, are the four in Philadelphia, and one each in Boston, San Francisco and Baltimore, having a daily capacity of 15,400 barrels. In 1888 and 1889 the profit for refining was five-eights of a cent per pound or fourteen dollars per ton, and the total profit to trust and nontrust $19,000,000; but in 1890 the profit fell to .144 cents per pound or $3 23 per ton, and the total profits were $4,650,000. During the three years from 1888 to 1890 inclusive, the trust paid dividends of ten per cent. It earned in 1888 about twenty-eight percent., but in 1890 only seven per cent., leaving a deficiency to be paid out of capital. Willet & Gray estimate that the total amount of raw sugar refined this year will exceed that of last year by 12^ 62 The Recent Development of per cent, making 1,620,000 tons. They say that the policy of close competition, which was adopted from choice in 1890,' must be the policy of the American Sugar Refining Company in 1891 from necessity, for the tariff which comes into force on April ist, 1891, will afford but three-eights cents per pound protection to American refiners, and may prove to give even less if the country takes kindly to the use of foreign refined sugar. ^ This year, 1 89 1 , is also to be noted by a special continued ad- vance in raw sugar all over the world, growing out of the facts that the beet crop is proving to be no larger than last year's and that the cane crops of the world are partial failures, with the single exception of Cuba, thereby giving an inadequate supply of sugar for the increased demand for consumption, not only in the United States, but in Europe as well. Our free tariff is to be made by producers of sugar everywhere the cause and excuse for making us pay serious advances for raw sugar in 1891, whatever may follow later on from a probable increase of production for another year. The total profits of refiners this year will require to be estimated from their purchases of raw sugar, rather than from the current market prices of raw and refined at time of refining the sugar. The latter may, and probably will, at times show less than a refining profit. GEORGE HUGHES SMITH. American Industries. 63 CHAPTER VIII. THE FELT INDUSTRY. Felt is defined as a stuff composed of wool, fur or hair, of which the fibres are so entangled and interlaced that they cannot readily be separated, this being done without spin- ning or weaving. There is a tradition that felt was discovered by Saint Clement while on a pilgrimage. Having put a bat of carded wool into each shoe to save his feet from blistering, he found at his journey's end that moisture and friction had converted the wool into felt. It was a common material for caps, hosiery, floor-cloths, tents and cloaks, having long since been used for this purpose in the East, where the nomads of the desert largely occupy tents of felt. At~present it is largely made from waste wool, which is first deprived ot its oil, then carded and placed in a machine, where it is kept wet with hot water and subjected to a pro- cess of beating, by which the fibres are made to move upon each other until the interlocking of their serrations and the curling of the fibre itself, unite the whole into a compact sheet of felt. The "fulling " of cloth is but a partial felting of wool already woven . This felted wool is used for carpets (often beautifully printed), carpet-covers, coarse hats, car- riage linings, pads in saddlery, shoulder pads for men's cloth- ing, slippers and shoes, and even for cloaks and other gar- ments. The cheapest woolen rags and similar articles are worked into felt for covering steam boilers, being used before the introduction of asbestos for that purpose more than at present. They are both excellent non-conductors and greatly diminish the waste of heat. Roofing felt is a coarse kind usually coated and filled with coal tar, and sometimes with tar and powdered slate. Felt stiffened with dextrine is used for making surgeons' splints. By far the most important use to which felt is put is that 64 The Recent Development of of making hats. In colonial times hat making was encour- aged by bounties and premiums, with such effect that the company of feltmakers in L,ondon petitioned Parliament, to prohibit the exportation of hats from the American Colonies, representing that ( ' foreign markets were almost altogether supplied from thence, and not a few sent to Great Britain." It was true, for New England and New York manufactured ten thousand yearly. In Boston there were sixteen hatters one of whom was stated to have commonly finished forty hats a week. It is well-known how England wished to suppress colonial manufactures and especially that of hats. However, this industry survived, even under English pressure, by evading the laws. Felts were made in larger quantities, much of the business being carried on in interior towns, where wool was cheap and the manufacture less ex- posed to bfficial scrutiny than at the seaports. The manufacture of hats was an early and a very consider- able department of the woolen manufacture. Nearly every State in the Union was engaged in the business, and in some of them there was scarcely a town in which they were not made. There were manufactured, as ascertained by a report to the Manufacturing Society of Philadelphia, over one hundred and sixty thousand wool and upward of fifty-four thousand fur hats annually in Pennsylvania. In fact, by the census reports we find hats to be manufactured in those towns where wool is used in making cloths and carpets, because the waste can be utilized. It is, however, a some- what surprising incident to find no felt manufactories in Philadelphia. New York has an entire town, Dolgesville, devoted to the manufacture of felt goods, such as floor cloths. Having taken an historical review and found the geo- graphical distribution and causes for it, let us now examine into the manner of felt hat making at the present day. Technically these hats are of three different kinds, known as plain soft, plain hard, and " napped " or " ruffed " felts. The quality of felt hats ranges over a great extent, fur composing the entire body in the finer and more expensive qualities. For commoner qualities a mixture of fur and Saxony wool American Industries. 65 is used, and for the lowest kinds wool alone is employed. The processes and apparatus necessary for making hats of fur differ from those required in the case of woolen bodies. In large manufactories machinery is generally employed for operations which at no distant date were entirely manual. In the smaller factories, and for special purposes the old hand processes are still employed. The fur used by hatters consists principally of the hair of rabbits (technically called coneys) and hares, with some proportion of nutria, musquash and beaver hair ; and gen- erally any parings and cuttings from furriers. Furs intended for felting are deprived of their long, coarse hairs, after which they are treated with a solution of nitrate of mercury, an operation called carroting or "secretage," which greatly in- creases the felting properties of the fur. The fur is then cut by hand or machine from the skin, and in this state it is de- livered to the hat maker. Rabbit fur for hat-making now comes in large quantities from Australia, and it is also largely collected in the United Kingdom and in Northern Europe. Great Britain exports a considerable amount of rabbit fur to the United States. By the old process, the body or foundation was made of rabbit fur, and the nap of beaver fur. The heap of fur is struck with a bowstring until it falls into an even layer, and is felted by working it with the hands in a soapy liquid, although machinery is sometimes used for this purpose. From this the bat is made by working it with hot water which causes it to shrink. This process is continued until the body be shrunk sufficiently and thoroughly equal- ized. When quite dry, stiffening is performed with a brush dipped into a thin varnish of shellac, and rubbed into the body. The surface intended for the inside has much more laid on it than the outer, while the brim is made to absorb many times the quantity applied to any other part. On being dried again, the body is ready to be covered with a nap of beaver hair. The hair of the otter, nutria, or other fur is sometimes substituted, in inferior qualities, for beaver hair. The requisite quantity of one of these kinds of 66 The Recent Development of hair is taken and mixed with a proportion of cotton, and the whole is bowed up into a thin uniform lap. The cotton merely serves to give sufficient body to the material to enable the workman to handle the lap. The body of the hat being dampened, the workman spreads over it a covering of this lap, and by moistening and gentle patting with a brush the cut ends of the hair penetrate and fix themselves in the felt body. The hat is now put into a coarse hair cloth and dipped and rolled in the hot liquor until the fur is quite worked in, the cotton being left on the surface loose and ready for removal. In case of beaver hats the blocking, dyeing, and finishing processes are similar to those employed for ordinary felts, except that greater care and dexterity are required on the part of the workmen, and that the coarse hair or kemps, which may be in the fur, are cut off by shaving the surface with a razor. The nap must be laid in one direction, smoothed and rendered glossy by re- peated wettings, ironings and brushings. A hat so finished is very durable, and it is much more light, cool, and easy fitting to the head than the silk hat which has now been so largely introduced. All attempts to apply machinery to the principal processes in felt hat making resulted in failure, until a comparatively recent date. As is the case with many other labor-saving appliances of recent introduction, the first efficient machinery for felt hat making was devised in America, and from the United States the machine processes were introduced into England about the year 1858, and now in all large establishments machinery is employed. For the forming of hat bodies two kinds of machines are used, according as the material employed is fur or wool. In the case of fur, the essential portion of the apparatus used consists of a cone of copper of the size and form of the body or bat to be made, perforated all over with small holes. The cone is made to revolve on its axis slowly over an orifice under which there is a powerful fan, which maintains a strong inward draught of air through the holes in the cone. At the side of the cone, and with an opening towards it, is American Industries. 67 a trunk or box from which the fur to be made into a hat is thrown out by rapid revolution of a brush-like cylinder, and as the cloud of separate hair is expelled from the trunk, the current of air being sucked through the cone carries the fibres to it and causes them to cling closely to its surface. Thus a coating of loose fibres is accumulated on the copper cone, and these are kept in position only by the exhaust at work under it. When sufficient for a hat body has been de- posited, a wet cloth is wrapped around it, over which an outer cone is slipped and the whole is removed for felting, while another copper cone is placed in position for con- tinuing the work. The felting of fur bodies is principally clone by hand labor, although machinery has recently been introduced by which it is partly done. The bat or body of wool hats is prepared by first carding in a modified form of the carding machine. The wool is divided into two separate slivers as delivered from the cards, and these are wound simultaneously on a double conical block of wood mounted and geared to revolve slowly with a reciprocat- ing horizontal motion, so that there is a continual crossing and rercossing of the wool as the sliver is wound around the cone. This diagonal arrangement of the sliver is an essential feature in the apparatus, as thereby the strength of the finished felt is made equal in every direction, and when strained in the blocking the texture yields in a uniform manner without rupture. The wool wound on the double block forms the material of two hats, which are separated by cutting around the median or base line, and slipping each half off at its own end. Into each cone of wool or bat an "inlayer" is now placed to prevent the inside from matting, after which they are folded in cloths, and placed over a perforated iron plate through which steam is blown. When well moistened and heated, they are placed between boards, and subjected to a rubbing action sufficient to harden them for bearing the sub- sequent strong planking or felting operation. The planking of wool hats is generally done by a machine, in some cases a form of the fulling mill being used; but in all forms the agency is heat, moisture, pressure, rubbing and turning. 68 The Recent Development of When by thorough felting the hat bodies of any kind have been reduced to dense leathery cones about one-half the size of the original bat, they are dried, and if hard felts are to be made, the bodies are at this stage hardened or stiffened with a varnish of shellac. Next follows the operation of blocking, in which the felt for the first time assumes approximately the form it is ultimately to possess. For this purpose the conical body is softened in boiling water, and forcibly drawn over a hat-shaped wooden block. A string is passed round where the band is to be placed, and the brim is then flat- tened out from the string. Next follows the dyeing of the hat in a bath of suitable dyeing materials, according to the color desired. In dealing with fine hats, each hat is sepa- rately dyed while on the block, but with commoner qualities it is the practice to dye before blocking. The finishing pro- cesses include shaping on a block, over which the crown and brim receive accurately their ultimate form, and pouncing or pumicing, which consists of smoothing the whole surface with emery or glass paper while the hat is still stretched on the block. The trimmer finally binds the outer brim and inserts the lining, after which the brim may get more or less of a curl or turn over according to prevailing fashion. Machines for blocking and pouncing have, to some extent, been introduced. DAVID MANDEL, JR. American Industries. 69 CHAPTER IX. THE CANNING INDUSTRY. The process of canning forms one of the most important industrial discoveries of our century. It preserves the flavor and nutritious qualities of the edible fibre from decomposi- tion, and enables man to keep for years what in the course of nature would go to decay in the space of a few days. Thus the perishable becomes practically imperishable, and the fruits of the temperate zone can be enjoyed in their delicious juices amidst the ice of the Arctic regions or on the sands of Sahara. The art of hermetically sealing goods was discovered by Francois Appert, about 1809, and from that time to this there has been no improvement in the processes. The same method used in the early history of the industry is that in use to-day, but the application of the principle to all classes of food has been largely extended. Almost every variety of fruit, vegetable, fish and meat is now put up. Course din- ners may be served from canned goods alone. The principle of canning or hermetically sealing of fruits, vegetables, meats and other products is simply to exhaust the air from the articles canned and hold them in this nearly vacuum condition until used. Were it possible to obtain a complete vacuum in the vessel, in which the fruit is con- tained, it would be possible to hold the article canned in a much more original condition than can now be done. Many experiments have been made and machinery produced to ex- haust the air from the vessel. Complete success has not yet been obtained because the air contained in the fruit cells is sufficient of itself to create the gases, which, when generated, produce in a short time fermentation, and thus cause the de- struction of the product. It is possible that an antiseptic or acid might be used in connection with the vacuum obtained by the air pump to overcome for a time this fermentation; 70 The Recent Development of but, under the best known influences now at work the result would be doubtful and the perfect life of the product must be limited. The chief condition to be complied with in the preservation of articles is to remove them completely from the action of the air without the can and the air within. This is done by means of air-tight vessels. The air without is the primary agent of destruction, and on the success of treatment of this element depends the condition of the product canned, and the success of the enterprise. Let us examine very briefly the history of canning within our own country. In 1838, Thomas B. Smith packed some tomatoes in Philadelphia, while before this in 1824 and 1825 Thomas Kensett put up canned goods in this coun- try. In 1846 Isaac Winslow packed, in Briscom street, Philadelphia, tomatoes in glass and corn in tin. In 1847 H. W. Crosby put up canned tomatoes. In the next year 1848 he sent six cans to Queen Victoria, and six to the then President of the United States. In 1845 some experiments in preserving tomatoes were carried on at Gettysburg College, by Professor Jacobs, but nothing in the way of introducing them largely was done until 1849, when the California ex- citement broke out. This created a demand for goods put up in a way to last during the long voyage around Cape Horn, and the trip across the plains, and to afford the miners a variety of food. The canned product has been a great, and indeed, in earlier times almost the entire food resource of the remote West. The early march of progress could be traced by means of the tin cans on the plains, while the early settler thatched his roof with their tin. After the civil war broke out there was a great increase in the number of canneries and the industry was ex- tended from the provinces and Canada along the North- east coast, throughout the Middle States and Maryland and Virginia. In 1867 the first salmon cannery was started on the Columbia river, and that branch of the industry has since extended to all other rivers on the Pacific Coast, British Columbia and Alaska, with an average annual output of American Industries. 71 about 1,600,000 cases of four dozen tins each. The industry is now located throughout the Southern and nearly all over the Western States, and is carried on in California and in Oregon. The canning of fish is an enormous industry of the Western rivers where salmon abounds. These fishing outfits are on a monster scale, and have extended, as has been said, even into Alaska in search of a cheaper supply of salmon, the drain on the old sources of Oregon and Califor- nia having almost exhausted what were supposed to be the inexhaustible streams of that country. The reason for the tremendous growth of the canning industry is the fact that it furnishes people in sections of the country where fresh fish and vegetables are not produced, with a supply of food throughout the year at a very low cost. Since the advent of canned goods the diet of the masses has been greatly improved. The healthfulness of the change of diet during the winter, induced by the introduction of canned goods, need not be dwelt upon. There is furnished a much needed supply of anti-scorbutic food, by increasing the other- wise limited range of the food supply during the winter months. It is fair to assume that to this improvement in the variety and quality of the diet is due, in some degree at least, the average increase in longevity, which is shown by the vital statistics to be about two years more than it was twenty years since. General Greeley, who commanded the Arctic expedi- tion, says that the unequalled health of his command was due to the use of canned goods, of which they had a large supply. They were frozen solid and thawed out several times, without detriment to the flavor and quality. Mr. Barrett, editor of the American Grocer, received a letter from Sir Garnet Wolesley, stating that canned goods were used during the expedition in the Soudan, and speaking in the highest terms of their usefulness. Thus it will be seen that every form of food which can be put up can be kept for years, and will stand the extremes of temperature without injury. Condensed milk twenty years old has been opened and found as sweet as when put in the 72 The Recent Development of can. The popular idea is that " the fresher things are the better." As a general proposition this is doubtless a fact, but applied to canned or preserved food, it is not true to nearly the same extent, and in many cases is entirely mis- leading. Some goods, especially such as are imported, like pine apples, are better the second or third year than they are the first, because it takes time for the syrup to thoroughly permeate the fruit; and the same is true of many acid fruits, which, when first packed are a little hard, but which become mellowed with time and the absorption of syrup. To illustrate the method of canning, as now most largely carried on by the canners, we will first take the peach; as it is the simplest of goods canned. The object of the canner is to retain in the peaches as much of the natural flavor and freshness as possible; and great care must be taken in every detail of handling. It is the air within the fruit that must in some way be disposed of. This is done in the following manner: the cans being filled with a certain uniform weight of fruit either water or a syrup composed of sugar and water sufficient to cover the fruit is added. The cans are then sealed tight and placed in crates or baskets, holding some fifty cans each. The sealing is the process of fastening the caps over the openings and making the cans solid and air- tight. The processer, as the one conducting the process is called, then immerses the cans in boiling tubes of water with a temperature of 112 Fahrenheit and cooks the fruit from five to twelve minutes; varying according to the condi- tion of the fruit, its ripeness or softness. The cooking is simply for the purpose of destroying the life, or active principles of the air contained in the fruit cells, or remain- ing in the can after filling. In watching this process we notice that as the can becomes heated in the boiling water every part, in a perfect can, becomes strained and swollen until the ends starting from a concave state become expanded to a convexity, only limited by the limit of tin. This is the result of the expansion of the air and liquid under heating. Any can having the minutest imperfection under this strain American Industries. 73 becomes a breaking one, and no expansion will take place, the air evaporating, and if the air hole is large the juices also will vent themselves. The test of good and bad cans is generally made from an examination at this point. Every can coming out of the boiling water in a concave or flat con- dition is regarded with suspicion, and is handed over to the mender for examination. Another test sometimes used by canners is sounding them after cooling a few days. An ex- pert is capable of discovering good cans from bad by the sound when tapped. The housekeeper who does her own canning is usually suc- cessful with peaches. She cooks the fruit in porcelain-lined kettles and then by a quick transfer, while steaming hot, changes them to her self-sealing jars. The fruit is then covered with boiling syrup, and when still very hot the lids are closed. The ease with which the peach is preserved, the air in the fruit cells having been well disposed of by the liberal cooking which they have received, generally renders their canning successful. The flavor of fruits in canning is much improved by the addition of sugar or syrup to the liquid with which they are covered, sugar acting the part of salt in many insipid articles. The life of the peach in cans prepared as above depends much upon the conditions of the process, or rather the time .given in the process. Peaches prepared according to the short-time process are fresher than longer cooked fruit, but they are more likely to ferment after a period of a year, or in the second summer. The can gives under pressure, and the gases, which have been held for a time inactive, com- mence once more to assume life, and it becomes necessary to give the fruits a reprocess ; which is done by simply prick- ing the tins, allowing the gas to escape and submitting the cans to a further cooking. This, of course, degenerates the quality of the contents to the extent of the extra cooking and the flavor received from the gas generated. While berries are easily canned the results obtained are -often not satisfactory to the consumer. Unless a large amount of sugar is added to the fruit it becomes watery and 74 The Recent Development of shriveled. This is because the fruit itself is so largely composed of juices that under the influence of heat the cells become broken, the juices mix with the water, and all that remains of the fruit is a whitish, seedy substance, un- sightly and unpalatable. Fruits which, like the peach, have their seed located in one definite place are, as a rule, much more successfully can- ned than those which, like the berry, have their seed scattered through them. Seeded fruits canned with their seeds are liable to show some fermentation during the second year of their preservation. This is, perhaps, caused by the seeds containing some air life which is not reached dur- ing the first cooking. In vegetables the tomato is the most easily canned. The housewife treats it in almost the same manner as she does the peach, the only difference in the operation is the appli- cation of more heat to destroy the air life. To can tomatoes requires about 35 minutes under a boiling tempera- ture of 212 degrees or ten minutes under the steam of 240 degrees. The canner need give himself but little anxiety in canning tomatoes. The only difficulty is, to obtain the sufficient labor to meet the demand of the rapidly maturing fruit, which at certain periods strains every nerve to handle and to dispose of. The fruit must be gotten into cans when fresh, and then cooked the required amount of time. There need be no question as to the permanence of the product obtained ; a little extra time in process makes " assurance doubly sure," without any degeneration of the fruit canned, noticeable to the general consumer. The tomato is a most juicy vegetable. It has been spoken of as a sponge to hold juice, but as it is canned in its own juice without other liquids it retains its flavor without adulteration. Corn, peas and beans are among the vegetables that require the utmost care in canning, and every condition must be thoroughly understood to can them successfully, and to hold them when canned. On account of the immense amount of losses and of bad cans produced during the season, American Industries. 75 many operators in packing corn, at the end of the season find the business a financial failure. They think they have met the conditions of past seasons, but these conditions are now different. The corn may be more milky, and hence a different process is required, or even a difference in the weight of the corn may endanger the canned product. The change in the method of cutting corn, by the introduction of machinery instead of by hand, caused one season in Hartford, Con- necticut, large losses to the packers. The machines cut the grain more satisfactorily than the knives; but the grain was perhaps more broken, and, as it was packed more closely in the cans, they were given additional weight and there was more gas or air life to be destroyed. For these reasons the vegetable required more cooking. The packing or canning of meats is conducted under pre- cisely the same conditions as of fruits and vegetables. The important feature of destroying the air life in the food remains the same. In meats the line of corn-packing is more closely followed on account of the excessive cooking neces- sary to accomplish this result. One of the first principles to be remembered in the canning of meats is that the animal heat must be overcome. Meats of all kinds must be cooled for at least twelve hours to allow the animal heat to disap- pear thoroughly, and unless this was done no amount of cooking would prevent fermentation and the subsequent de- struction of the product. The vacuum principle of cooking meats is one that, could it be carried out in the general household, would produce most happy results. The oldest fowl, coming out of the steam chest after a two hours' cook- ing, becomes a delicacy, and is as tender as the finest capon. The toughest steers or oxen come out of the tin can tender enough to please our English cousins, in the form of roast beef. Our foreign canned goods trade is large and increasing. Meat and fish form the bulk of the shipment, but as our fruits and delicacies, as well as standard preparations, be- come better known abroad there must be a demand for them to supplement the food supply of other countries. But those interested in the extension of our foreign trade must j6 The Recent Development of see to it that only products up to the standard demand for home consumption are shipped abroad, and that the foreign market is not made a dumping ground for goods unsalable at home. The present should be seized as a favorable time for our advancement in this respect. A permanent and valuable en- largement should be made to our foreign trade. An immense field is opening in which as yet our products are hardly known. The treaty negotiated with Brazil concedes to our shippers of canned goods the right to enter the markets of that country upon pa) r ment of three-fourths of the duty charged upon similar goods from other countries. The value of this ar- rangement may be shown from the fact that during the past three years the imports of canned goods of all descriptions into that country have averaged $606,197.89 in value, while of this total the share of the United States was only $13,894. To show the present extent of our foreign trade we may quote the following statement from the official records of the Treasury Department in 1 890 : ARTICLES. VALUE. Beef, $6,787,193.00 Salmon, 3,259,344.00 Other fish, 69,042.00 Vegetables, - 231,265.00 Fruits, 698,321.00 Thus we see the total value of our exports for the past year amounted to $11,045,165. The trade is world-wide in its extent and should be capable of indefinite expansion, covering, as it does, articles available for use in all climes and under all conditions of human life. It is not necessary to discuss the immense benefit that the canning industry has been to the farming interests, and the premium it has put on the development of the land for the cultivation of fruits and vegetables. This progress in turn gives rise to the establishment of factories making cans, labels, etc., so that the canning industry with its allied in- dustries makes up a large part of the industrial establish- ments of our country. WILLIAM GRAY KNOWLES. American Industries. 77 CHAPTER X. MEAT PRODUCTS. The growth of the industries connected with the produc- tion of meat, in the United States, has been very great during the past thirty years. New processes have kept pace with continually increasing demands for this kind of food, and greatly cheapened and improved the methods of transporting it. The number of cattle, sheep, and swine in the country on January i, 1891, has been estimated by the Department of Agriculture at over 145,000,000. Of this total 52,000,000 were meat cattle, 43,000,000 sheep, and about 50,000,000 hogs. The distribution of this stock is approximately as fol- lows : In New England there are 2.5 per cent, of the sheep, .07 percent, of the hogs, and 2.7 per cent, of the cattle. The Middle States contain 6.2 per cent, of the sheep, 4.7 per cent, of the hogs, and 8.8 per cent, of the cattle. In the South, including Texas, are to be found 16.3 per cent, of the sheep, 21 per cent, of the hogs, and 19 per cent, of the cattle. The great central portion of the country holds 30 per cent, of the sheep, 70 per cent, of the hogs, and 45 per cent, of the cattle. Nor are the above figures stationary. During the past ten years the number of cattle in the country has risen a full third, and swine have kept pace with the increase in popu- lation. In the West and South, where a large acreage of corn furnishes abundant fodder, for the latter animals, their increase has been especially rapid. The total number of sheep, on the other hand, has fallen off considerably, due to the effect of the tariff of 1883. A factor of great importance, in determining the number of stock fed on fodder, of any considerable market value, is the relation between the cost of the feed and the selling value of the animal. When fodder is worth more, as such, than in 78 The Recent Development of the form of meat, many animals are slaughtered at a sacrifice to save the expense of feeding them on their accustomed diet. The railroad and general development of the country have completely revolutionized the methods of transporting meat. Formerly beeves and other animals were driven to the great cities on foot, where they were bought by the butchers, who killed and sold them on the spot. Then as the cattle busi- ness was pushed westward, the journey Bast was too great to be profitably accomplished on the hoof. Immediate points to which the stock was driven to be slaughtered and pre- served in various forms for shipment then rose up. Albany, Cincinnati and Chicago have successively become the great meat centres of the continent. At present it seems as if Kansas City and Omaha, on account of their nearness to the supply and the invention of refrigerating apparatus, by which fresh meat can be sent long distances by rail without danger of spoiling, will soon surpass Chicago in the extent of their meat business. Compared with other countries, the consumption of meat products in the United States is very high, being about 120 pounds annually per capita of the population. In England, the next highest country, it is only about 105, and on the Continent from 76 to a smaller number of pounds per capita. To this use of meat must, in some degree, be attributed the greater productive power of American workmen over those of other countries, but it is something more than doubt- ful whether the present excessive use of meat in the com- munity is advantageous. While a diet composed largely of meats may be better than one composed almost solely of vege- tables, it is decidely worse than a judicious combination of both vegetable and animal food. It has been conclusively demonstrated that a diet of any one class of articles is injurious to the human system, and the sooner the American people get rid of the idea that great quantities of meat (especially when it is salt meat), are necessary to the preservation of health, the sooner will a proper condition for the fullest development of the best in- dustrial qualities be brought about. American Industries. 79 A great advance has already been made by the invention and use of the refrigerating processes, by means of which fresh meat can be supplied at so low a rate as to take the place of the salted and pickled articles in the laborer's bill of fare. The process of salting, although not so healthful as the preservation of meat in a fresh state, has many advan- tages, and is of great extent. At one time it was the only effective way of preserving meat, and is yet where it has to be kept for a long time. This fact has led the trade in canned, pickled and salted meats to assume, enormous pro- portions. In the canning process only the finest qualities of beef are used, and the export trade in this article is becoming an important item in our foreign trade, more than 82,000,- ooo pounds, valued at over $6,780,000, being sent out of the country in 1890. It might naturally be inferred that the production of such vast quantities of meat as are annually consumed in the United States would have a distinct economic effect on the agricultural part of the community by which most of it is raised. Such an influence would not, however, be born out by the facts of the case. Carried on, as it usually is, in con- nection with farming, stock raising tends to fall to a second- ary place. In the improvement of pasture, and in the planting of large quantities of fodder, with some attention to the breed- ing and care of the animals, may be summed up the effect of meat production on the life of the average American farmer. It is in the West that a distinct type is produced by the ranching system, copied from the Mexicans and of Spanish origin. But even here the march of civilization, by restrict- ing the ranges to smaller limits and making it profitable to house and feed the stock, is exercising its modifying in- fluence. Cattle were first brought to America at Jamestown, in 1609, and since then have continually increased in numbers and spread Westward. In 1817 some English Durham, or short-horn cattle, the finest beef producers in the world, were sent to this country to improve the native stock. This at- 8o The Recent Development of tempt was so successful that besides greatly adding to the value of our former cattle, our own Durhams have been im- ported by Englishmen for breeding purposes. Hereford and Devon cattle, noted English beef cattle, have also been intro- duced into this country, with some success, their superior hardiness and rapid growth making them favorites for the ranch. The Scotch polled or hornless cattle, another cele- brated stock, has lately met with some favor on account of their large size and hornless condition. In the early part of the present century cattle grazed along the fertile river valleys on the Atlantic slope. At this time Albany was the great meat centre and shipping point of the Union. Land in this section soon became too valuable for pasture, and the cattle business was pushed westward into the Mississippi valley, always keeping well in the rear of emigration. When Texas was admitted into the Union the ranching system was extended over a great part of the Western plains. Cattle roamed at will, distinguished by their respective brands, and with no other care than that of the cowboys, who annually drove them to market. Cincin- nati was now the great meat centre. In the course of time cattle have spread all over that sec- tion of country formerly laid down on the maps as the <( Great American Desert." This region is their natural home. Even the grasses, with which the soil is covered, in- stead of rotting in winter cure on the stalk, and afford excel- lent pasture at all times, unless the snow is very deep, when many animals die of hunger and cold; a state of affairs that is now being improved by the more conscientious stockmen, who lay by a share of fodder for such seasons, thus relieving the cattle business of much of its cruelty. Large companies, by buying up all the available grazing lands, have recently crowded many small stock men to the wall. It has been found that cattle can be more easily and better cared for on a large scale. Before many years most of the ranch business may be in the hands of great companies. The importance of the ranch business lies in the fact that it supplies our export trade in beef. This branch of our American Industries. 8r meat production ought to receive the close attention of think- ing men, that it may meet the increasing demand of Kuropean laborers for animal food. Sheep-raising in the United States, viewed from the point of a meat consumer, is in a peculiar state. The reason for this is to be found in the fact that sheep in this part of the world are raised for their wool and not for their flesh. The wool-producing qualities, and not those which tend to the best mutton, being in consequence those most developed. Costly merinos, imported from Spain, have done much for the former and almost nothing for the latter qualities. Until within recent years, nothing had been done towards improv- ing the table qualities of our native sheep, and the attempt to produce choice American mutton must be considered an outgrowth of the tariff of 1883. This tariff lowered the duty in wool imported into the United States, and thousands of sheep were at once sent to Chicago and other points to be slaughtered, by the frightened stockmen, who thought that the reduced duty had taken all the profit out of American sheep raising. A glut in the mutton market was the natural consequence, and prices fell so low that the poorer classes could afford to buy the choic- est portions of the carcasses of the sheep. A wholesome liking for it soon became established, its cheapness, the ease with which it was digested and great nutritive qualities,, strongly recommending it to the American appetite. When prices rose, the attention of stockmen was called to this new demand, and as a result English Cotswolds, South- downs and other mutton sheep were imported. It is to be hoped that these efforts will be crowned with the success they deserve, and the splendid sheep country at the foot of the Rocky Mountains makes these prospects very bright. The abundant diet of aromatic grasses to be found in such locali- ties, conducing to the preservation of the animals in a state of health, and to their rapid growth, is the great advantage of this part of the country for sheep raising. Its drier climate also makes impossible many sheep diseases of the Eastern States. 82 The Recent Development of The growth of the sheep industry throughout the country during the past year has been very marked. That this is partly due to the effect of the McKinley bill, raising the duty on wool, is undoubtedly true; nevertheless the new in- terest in mutton raising has had much to do with it. We may confidently say then that American mutton is being rapidly improved, both in quality and quantity, and we can look forward to the time when its more general con- sumption will raise our national standard of health, since mutton is probably more easily digested and freer from dis- ease than any other kind of meat on the market. Swine are supposed to have been first brought within the present limits of the United States by De Soto, who, in 1538, took a number of them to Florida. The number of hogs in the country rapidly increased as time went on, although no particular attention was paid to their breeding, food or shelter, for a long time. About 1830, the experiment of crossing our native hogs with the best foreign breeds was tried. The result of this attempt is to be found in the celebrated stock of our Central States, where famous breeds, such as the Ohio Poland-Chinas, have originated. For a long time it was next to impossible to raise hogs west of the Mississippi River, a state of affairs that has now become ancient history, through the attention of practical men to their production. Iowa is the greatest hog raising State, and here, as elsewhere, the business is chiefly carried on by farmers. Pork making is a profitable investment for their corn crops. This fact was clearly seen last year when the rise in the price of corn compelled every farmer to get rid of his pigs as soon as possible. The increase of the number of hogs in the country has been very great during the past thirty years, the total of of 1 890 doubling that of 1860. To-day almost half the hogs in the world are to be found in the United States, and hog packing is our principal meat industry, although the total value of our cattle is far above that of hogs. In regard to our home consumption of hog product, it has been estimated at being annually about 65 pounds or more than one-half American Industries. 83 of the whole quantity of meat used per capita of the pop- ulation. As pork is universally acknowledged to be the least digestible, and most open to disease of all ordinary kinds of meat, the situation here portrayed is a most serious one. In regard to the general meat supply of the United States it may be said in closing that it is amply sufficient for our present needs, and fully capable of more than keeping pace with any increase of population that may reasonably be ex- pected. JAMES M. CASTLE. 84 The Recent Development of CHAPTER XI. IMPROVMENTS IN LOCOMOTIVES. We wonder at times how we could exist without that promoter of commerce the locomotive. When we think of the slow process of travel in early days, when the transporta- tion of articles of any considerable weight or bulk was im- possible, we cease to wonder at the invention of the iron mon- ster, which now precedes civilization and opens up districts that were formerly almost impenetrable to civilized man. The invention of the locomotive by Watt, together with the many improvements by him, Murdock, Irevittrick and others down to the Americans, amongst whom are Miller and Bald- win, have made the locomotive what it is to-day a fit handi- work showing the master mind of man. The period just following the opening of the civil war is noted for the introduction of steel in locomotive construction. The steel was imported from England. A little later a class of engines, well-known and used on the various roads in the United States, had its origin. The first engine of this class was built at Baldwin's shops in 1866. As this engine was intended to become the property of the Mahanoy railroad, at the time of its consolidation with the L,ehigh Valley railroad, it was thought apropos to name it the Consolidation. This engine, since that time, has been made forty thou- sand pounds heavier. It has a straight boiler with the fire- box above the frames giving greater dimensions, instead ot wagon-top boiler with the fire-box between the frames. A greater distance between the grate bars and the top of grate bars tends to equalize the draft on the fire and give more space for the mixture of the gases. The steam pipe and passages in the saddle have also been enlarged so as to diminish the loss of pressure in the cylinder. These latter improvements were introduced in 1884. The consolidation engine, built American Industries. 85 during the same year, has a square- topped fire-box casing known as the Belpaire fire-box. One of the earliest of the improvements which contributed to the advancement of American locomotive engineering was the spark-arrester. The spark-arrester is peculiarly an American institution and possesses little practical value be- yond that derived from American practice. It was of neces- sity used on the wood-burning locomotives of 1830. B. May, of Boston, patented a cylinder of wire netting, extending from the exhaust pipes to the stack, July 28th, 1857; and A. Sweet, of Detroit, patented double cylindrical deflectors on a similar principle, June 23d, 1863. Nothing more ap- pears to have been done until 1870, when Wilder' s perfor- ated cone was patented. In 1873, Charles T. Pike, of Providence, patented a spark-arrester, by which the sparks were returned to the fire-box through the lower tubes of the boiler. The latest device acts by equalizing the draft through the upper and lower tubes and also deflects the es- caping sparks and cinders to the bottom of the smoke-box. From this they are carried (by the action of the exhaust) out of the chimney. Improvements in smoke-stacks have been made with the desire of promoting economy in fuel, and producing stronger drafts, as well as lessening the danger from the escape of sparks. George Holten patented a smoke-stack which con- sists of an outside case, with an inside pipe extending from the bottom of the stack to the point of a deflector. This de- flector has a flange extending upward to support the netting. This netting is arranged in the form of a frustrum of a cone, extending from the deflector to the top of the stack, to which it is closely fitted to prevent the escape of sparks. This ar- rangement protects the netting from severe wear and presents a large surface for the escape of gases and exhaust steam. The sparks, striking against the netting, fall into the outside case, from which they are removed by means of an opening near the base of the stack. Fontaine's smoke-stack, designed about 1870, consists of an inverted cone or deflector with re- curring flanges, placed directly on the pipe and beneath the 86 The Recent Development of netting. A cylinder with a flange is secured by the fasten- ing about the pipe so as to leave an annular opening between the pipe and cylinder. The sparks from the fire-box are car- ried up through the pipe and cylinder, and, striking the cone, are thrown down the outside of the cylinder upon the con- verging bottom of the head, so as to come beneath the open- ing between the cylinder and inside pipe, where they are again carried up through the cylinder, until again striking the deflector they are again thrown down. This process is repeated until the sparks are extinguished by steam and beaten to dust, whence they are carried off through the bonnet. The chief feature of a smoke-stack, designed by J. N. Boon (1883) is the lower part of the stack, between the base casing and the receptacle for sparks. This is made tapering, while in other stacks it is cylindrical. The latest design of this part of the locomotive is that of J. P. Brown (1890). The stack is of the diamond type, with netting in the shape of a balloon, four inches smaller than the outside of the stack. , A greater opening is thus given for draft, while the sparks are prevented from passing through. A new form of smoke-box was patented by George Hen- derson, October 2oth, 1885. This smoke-box has for its object the protection of the sheet of the smoke-box extension from hot coals and cinders which collect in it. This is done by means of a cast iron plate, separated from the sheet by a layer of clay. In 1886, J. N. Lander designed an improved blast pipe. He uses a single nozzle, its centre corresponding with the centre of the smoke-stack. A wasteful rise in back pressure is thus prevented by the exhaust from one cylinder blowing back down the passage leading from the other. About 1879 a process was designed by which the exhaust steam is utilized. This was brought about by a forced water jet being united with a dry or super-heated steam. Both steam and water were taken from the boiler, to which they were returned together with the exhaust. In 1888 the area of the exhaust passage was increased and divided into two branches. One allows the exhaust steam to pass away as American Industries. 87 usual, while the other permits the escape by a more circuitous route, partially embracing the cylinder. The exhaust steam is thus prevented from choking the outlet. One of the most important as well as useful inventions was that of the atmospheric brake designed by George Westing- house. A pump, operated by steam from the locomotive, provides a supply of condensed air at a certain definite pres- sure, at all times. This compressed air is conducted to a cylinder under each car and by its pressure upon a piston working in these cylinders applies the brake. An ingenious invention enables the engineer to apply the brake with more or less instantaneous force on each truck. In 1873, J. E. Worten got his new fire-box to work prop- erly. This fire-box is used to a very great extent on the Philadelphia and Reading railroad. The boiler of this loco- motive has an enormous amount of grate surface, and a some- what shallow fire-box which joins a combustion chamber. This combustion chamber extends into the barrel which is tapered being smaller at the front ring. Two domes are placed, one on the smaller and the other on the larger end of the barrel. The fire-box was designed to burn waste anthracite coal, and its enlarged grate admits a very econom- ical consumption of fuel. He devised his patent damper in front of the door as a means for cooling the boiler down. An improvement intended to facilitate the movement of locomotives is Brevoort's throttle valve lever. It was im- possible, before 1871, to start an engine without some jar- ring. This valve was intended to do away with this. It can be opened slowly by means of a screw, or rapidly by means of a lever. The lever has an ordinary spring latch which gears into the thread of the screw. By turning the hand wheel the lever is of course moved b)' the thread of the screw. In 1873 a small additional valve was placed under the main valve for the same reason. An improved graduator or reverse lever was designed (1871) to regulate more ac- curately the admission of steam to the cylinders. An improved cut off valve was designed in 1872. The improvement consisted in holding the steam until the piston 88 The Recent Development of was near the end of the stroke and then releasing the same, as live steam was admitted at the opposite end. Mr. H. Elliott (1873) patented a valve which consists simply of an exten- sion of the lap of the valve through which steam is admit- ted into the parts by holes drilled in the extension. This is intended to obviate the leakage caused by the wear of the valve in the valve seat. Jackson's patent valve consists of a false face placed over the ports. The valve is placed in a vertical position and works on two faces slightly inclined from the vertical. As the valve might tend to jam, it is supported by two horizontal rubbing faces on top of the false face. As these wear the valve comes and takes up any wear on the inclined faces. As fast as the inclined surfaces wear and so tend to leak, the wear on the horizontal sur- faces will let the valve descend and so keep it tight. In 1871, the attention of Mr. Buchanan was directed to the difficulty of keeping the ordinary cylinder plug cock from leaking. To remedy this defect he designed a cylinder cock which consisted of a conical seat valve, so arranged as to be taken out and ground into its seat. When the valve is lifted from its seat the water or steam escapes through an opening, ;and in case the piston should create a vacuum in the cylinder, the valve will lift and admit air into it. A patented cylinder cock by Hayes & Schlacks (1878) allows the seat and valve to be readily removed and reground without disturbing the joint which is made with the cylinder. In 1876 Mr. Hudson used an improved safety valve which was planned to cover the difficulty of relieving the boiler pressure rapidly and, also, to keep the valve open without difficulty. The first improvement in a blow- back noiseless safety valve was patented by Peter C. Wortman in 1 869. This was intended to use the waste steam which escapes from the safety valve for heating the water in the tank. The patent was re-issued to the Ashburton Co. in 1877. On July 12, 1878, a patent was granted by which the waste steam was carried either into the smoke-box or water tank. A few years later, 1 88 1, Henry Ashburton patented the latest improvement in this form of valves. By it the steam which escapes American Industries. 89- from the safety valve or valves is conducted to the tank which contains the feed water. The steam is thus utilized and the noise caused by its escape is prevented. William Wilson applied a new form of valve -gear to an engine, on the Chicago and Alton, in 1886. Two valves are used for each cylinder, worked by one eccentric. One valve controls the steam and the other the exhaust. The latest improvement in valve gear is an inner crown so arranged as to prevent the admission of dust and ashes into the mechan- ism of the valve. Another late device is Grime's valve gear,, which is much easier to handle than the link motion. It has- fewer pieces, and thus lessens the cost of construction. This form of valve gear was tried at Cedar Rapids in 1881. The novel features of a locomotive completed by the Old. Colony railroad, in 1885, are the injector checks and the steam gauge stand. These are fitted with automatic valves, which can be closed while the engine is under pressure, thereby enabling repairs to be made without blowing off the steam. If any part should be broken the valve would close from the inside of the boiler, preventing the escape of steam. All pipe connections in the boilers are fitted to the steam gauge stand, necessitating only one hole in the boiler. In recent years a few improvements have been made in fire- boxes for the purpose of creating a better combustion of fuel, or creating a greater heat and thus causing the rapid generation of steam. In 1877 a new engine was built with a fire-box designed by William Buchanan. This fire-box has his patent deflector, or "water-table," which extends from the front of tube sheet (beginning below the tube), upward, to the back end of the fire-box. This divides the fire-box into two parts, which communicate with each other by an opening in the water-table about the size and form of an ordinary fur- nace door. In a fire-box, used on the Pennsylvania Railroad, the fire-bricks are supported in a peculiar manner. They rest on tubes, which are fastened into tube plates below the fire tubes, extending backward and upward, and at the other end are fastened into the crown sheet. A new furnace named the Bonta Furnace was placed in an 90 The Recent Development of engine constructed by the Hinkley Works, of Boston, in 1877. Many advantages were claimed for this engine which do not exist in others. An ordinary locomotive is used with a blower or air compressor (saddled on the outside of the boiler) in front of the steam dome. The air from this blower operated by a small engine on the fireman's seat is con- veyed to the ash-pan, under the grate. leading into the combustion chamber, situated above the grate, is a curved funnel (called a magazine) extending to within two inches of the surface of the grate. This magazine is double, the inside, being connected with the boiler, is full of water. The other end of this magazine is riveted to the fire-box at the place the furnace door is usually placed in most locomo- tives. The coal is shoveled into this magazine and by the motion of the engine is evenly distributed over the grate. The supply of fuel is thus kept up as combustion progresses and the ashes are sifted by the same motion into the ash-pit. A novel apparatus for super-heating steam consists of a steam pipe arranged to pass through the roof of the fire-box, and extending horizontally therein, to repass through the :said roof and connect with the cylinder. A patent heat- retainer, applied on the Philadelphia, Wilmington & Balti- more Railroad, consists of a series of dampers, placed in front of the tubes which thus prevent the escape of heat. A few improvements have been made in boilers with a view of utilizing to a greater extent the heat from the com- bustion of fuel. Hick's improvement (1875) consists of a series of vertical water tubes placed in front of the flue open- ings. A lime catcher and water filter^has been applied to an engine on the Illinois Central Railroad, and the results have shown a greatly diminished deposit of scale in the boiler. The Coventry boiler, constructed by the Brooks locomotive works, in 1888, is a return to the flue boiler, the smoke-stack being placed on the crown sheet. The Chicago and North- western Railroad are trying an engine on this principle. The heat is carried through the lower flues to the smoke-box in .the front, where it strikes a deflector and is returned the American Industries. 91 length of the boiler through the upper flues to a smoke-box, next to the cab, and ejected from the smoke-stack in that part of the boiler. Two new engines have recently been completed which are departures from the ordinary type of locomotives. One is the Strong express locomotive (1886), the other is the compound locomotive (1889). After a study in Europe, George S. Strong completed his locomotive. The crown bars and side stays are done away with, and the fire-box is designed to in- sure complete combustion of fuel, by burning the gases and .sparks. The driving coupling is so arranged that the slide valve is unnecessary, and there is also a better distribution of wearing surface on the crank pins. The valve motion is also improved, and the feed water is heated by a portion of the exhaust. The compound locomotive has been in use in Europe for fourteen years. A locomotive was constructed, on a plan .similar to the compound principle, by the Rogers Locomotive Works, in 1873. Nothing more was done until .within two years past, when the first American compound locomotive was constructed at Baldwin's. The special feature of the compound engine is that it passes the steam through two or more cylinders, for the purpose of utilizing to the fullest extent the expansive force of the steam. The locomotive has increased greatly in size and dimen- sions since 1854. An engine of thirty-seven and one-half tons weight was constructed in 1864. Eleven years previous it was thought unadvisable to build an engine of even thirty tons and a locomotive of three times that weight would have been astounding. Yet to such an extent has the weight of engines increased that now they are three and four times ?>s heavy as they were thirty years ago. The consoli- dation engines alone increased twenty-two thousand, nine liundred and eighty-five pounds during the decade 1876- 1886. This increase in weight and size arises from the fact that practice demonstrates that heavy engines are more econom- ical to use. In the substitution of heavy for light locomo- 92 The Recent Development of tives fewer engines are required which causes a decrease in repairs, wages, fuel and oil. Less wear is caused to the line and less room is needed for the round-house. The efficiency of locomotive engineers and crews employed is also greatly increased. There is also a notable gain in the train load moved without a material expense for labor being incurred. HENRY HALI< SINNAMON. American Industries. 93 CHAPTER XII. GOLD AND SILVER MINING. Gold is found in two widely different conditions. First, it is found in lodes and veins, filled chiefly with quartz, traversing the older slaty and metamorphic rocks, principally those of the Cumbrian and I^aurentian Age, as well as finely disseminated rocks of a granular structure. Secondly, it is found distributed in gravel, sand, clay and in other detrital matters scattered over the valleys and plains along the base of great mountain chains. This is due to the action of natural forces, such as rain, atmosphere, ice, etc., which gradually disintegrate the solid rocks and spread their ruins over these places. Consequently the method of mining these two kinds of deposits differs; that of the first kind is called "Vein or quartz" mining, and that of the second kind "Placer" mining. The process of placer mining is much simpler than that of vein mining. The gold being found in native form, requires only digging and washing. The simplest method of this kind of mining is the so-called "pan" mining, generally practiced during the earlier period in California. The pan is made of a sheet iron or tin vessel with a flat bottom about a foot in diameter. This being filled with the dirts containing gold must be shaken vigorously under water. The earthy portion is gradually dissolved and carried off by the stream of water, leaving only heavy metallic particles in the bottom. In spite of so crude and laborious an implement, the placer mines of those days were so rich that fortunate miners often made from one to five thousand dollars a day apiece. The rocker or cradle, which succeeded the pan, is a wooden box, some six or seven feet long and about two feet wide, mounted on rockers, so that the bottom has a gentle slope from one end to the other. Across the bottom are nailed wooden bars, known as "riffles," so as to make a 94 The Recent Development of series of small shallow weirs in the cradle. At the top end of the rocker is fixed a hopper or box, with the bottom pierced with holes, half an inch in diameter, for the purpose of keeping back layer stones. Into this hopper dirts are shovelled and a constant stream of water is kept running on to the mass. The dissolved portion of the dirt passes through the holes, and the gold particles are caught by the riffle bars. Since much of the gold is lost, except when it is very coarse, this rocker is a very rough instrument, but cheap and port- able and one not requiring much water for its operation; and was considered a great improvement over the pan. The rocker was soon replaced, however, by another implement closely allied to it, called the "Tom," and shortly after a great advance was made by the introduction of the sluice method. The sluice is also a trough or box which may be of any size and length, according to the quantity of material to be washed and the amount of water available. The bottom is provided with riffled bars, similar to those of the rocker. To its upper end a constant and swift stream of water is sup- plied through an artificial channel from a reservoir or from some stream. The strong current of water breaks up the lumps of earth, and the gold particles caught by the riffles are afterward gathered by means of quicksilver forming an amalgam with gold. As the area available for such simple methods of mining was comparatively limited, it was soon worked out by the daily multiplying number of miners. It became necessary to extend the working ground to localities higher and more distant from the streams. As the diffi- culties of shovelling and washing became greater they were met successfully by the discovery of a process, the effective- ness of which revolutionized the entire business of placer mining. This was the hydraulic method, introduced in 1852. It consists in throwing powerful jets of water issuing from the pipes under high pressure against the face of the bank of gravel, by which operation the gravel is first washed down and then received in the sluice. When the gravel is too hard to be destroyed by water power alone it is first shaken up by the use of explosive powder, Many tons of powder American Industries. 95 are often used for a single blast. The success of this method has never been surpassed. It is said that a man with a cradle can wash one cubic yard of earth in a day; with a " Tom " he might average double that number; with a sluice four yards; and with the hydraulic method and sluice combined fifty or even over a hundred yards. With the introduction of sluice and hydraulic mining the entire aspect of the industry was changed. It was no longer possible for individual diggers or disorganized bands of miners to meet the enormous outlay of capital required for the work. The distinction between capital and labor became marked. Many large mining companies came into existence, while the wandering adventurers were converted into ordinary labor- ers, working for daily wages. The need of a' water supply- was met by an extensive system of artificial reservoirs and the construction of artificial water courses to convey the water to the mines. Some of these are wonderful specimens of engineering enterprises. For miles, on the precipitous sides of many great canons, flumes are hung to the cliff.. Sometimes deep gorges are crossed by means of inverted syphons. It is estimated that over six thousand miles of these ditches exist in California to-day, some of them built at an expense of $25,000 per mile. At least $100,000,000 is said to represent the capital stock of hydraulic mining in that State. But with all its advantages and effectiveness, the method of hydraulic mining has been a cause of great damage to the farming lands along the rivers and streams into which the mining debris must necessarily find its outlet. By the decision of the United States Circuit Court, given in 1884, the long pending suit of the farmers against the mining companies was settled in favor of the farmers, and hydraulic mining was declared illegal; so that with the exception of a few mining companies in the northwestern part of the State,, where, owing to the peculiar condition of rivers, the debris question has not yet been raised, hydraulic mining has ceased. There are two other methods belonging to the " placer"" group. One of these is river mining, which was worked very 96 The Recent Development of -extensively at one time in California and consists in turn- ing aside the course of a stream by means of dam and canal, oyo>yoy 6,206,060 9,2O6,O6O New Mexico . 1,000,000 r,46i,oio 2,46l,OIO 1,200,000 38,787 1,238,787 Texas 300,000 3OO,OOO Utah 500,000 0,050,505 Q,55O,5O5 "Wasliiiisrton . . 175,000 101,414 278,434 Other States 1Q2,OOO 83,443 475,443 Total $32,967,000 $64,768,730 $97,735,730 American Industries. 103 The production of gold has diminished considerably as compared with that of former years, chiefly owing to the re- duced yields of California and Nevada. But the fluctuation of late years is comparatively slight, and many authorities maintain that the present rate will continue for some time to come. On the other hand, we see an enormous increase in the annual prouction of silver, and apparently its culminat- ing point is not reached yet. It may not be uninteresting to note here that the world's annual production of gold and silver is about $260,000,000, that of 1889 being estimated at $281,747,000, nearly one-third of which comes from this country. The effect of this rapid development of mining resources, to say nothing of the actual amount of precious metals it has given the nation, is exceedingly important. Had it not been for this branch of industry the entire condition of the West would have been very different from what it is to-day. It would be hard to find any among those great States and cities existing in the w r est of the Rocky Mountains which does not owe its origin directly or indirectly to the stimulus of these two metals. In this instance at least we must agree to the saying, that the miner is the pioneer of civilization. One of the most peculiar features of this industry is its enormous risk and uncertainty, which makes it so attractive to adventuresome people. Almost every discovery is thus attended with great excitement and blind speculation, fol- lowed by consequent depression. But, on the whole, we must admit that the nature of the industry has changed con- siderably. The tendency has been to reduce its speculative character. This is no longer an industry in which a fortune can be made out of nothing. Every step in the progress of science and mechanical arts adds a corresponding security to the business. The need of large capital and sound prin- ciples of business becomes more and more a predominating element of these enterprises. HlSAYA IWASAKI. The Recent Development of CONCLUSION. NEW INDUSTRIAL CENTERS. Industrial changes in the United States have been many and marked in recent years. In nothing is this more clearly seen than in the growth of new centers of industry and com- merce. They have sprung up in all parts of the country. Especially is this the case in the South and West. Here the causes tending to industrial growth are most active, and their results are most clearly seen. With the increase of the means of transportation, and the tendency of population to concentrate in cities, have grown those new industrial centers of which we hear so much to-day. In all cases they have been located according to natural law r s ; either because of advantageous positions for commerce, or because the de- velopment of certain districts has made manufacturing profit- able. And, in the development of any industrial center, it is to be observed that the resources and advantages that industry, intelligence and capital have supplied, have co-operated with the resources and advantages of nature. What these new industrial centers are, their location and chief characteristics will be most clearly seen by grouping them. In nearly all of them will be found some charac- teristic industries, determined largely by the nature of the region in which they are situated. The group of most importance in the South is that of those towns having Chattanooga for a center. In fact, Chatta- nooga may be called " The Hub of the Central South," and around her cluster Nashville, Knoxville, Atlanta and Birm- ingham, and many smaller places. These towns have come into industrial prominence chiefly through the development of the great deposits of iron ore and coal found extensively in eastern Tennessee, northern Alabama and Georgia. As a consequence, these cities have become centers for the manufacture of iron and steel, and kindred industries have American Industries. 105 arisen. In Chattanooga the most important industry is that of iron manufacture. Birmingham, Florence, and Ft. Payne, Alabama, have also been created largely by the growth of iron manufacture. Other important industries of this group are those of coal mining and lumber. Another important industrial group in the South is found in those new towns in the Shenandoah Valley, and those that have grown up along the line of the Norfolk and West- ern Railroad in Virginia, and the district around Middles- borough, Kentucky. Here also the character of the country determines the kind of industries. The region abounds in iron, manganese, slates, fireclay, etc., and is heavily wooded. Hence, in Roanoke, in Shenandoah, in Savernake and in Staunton, Virginia, in Middlesborough, Kentucky, and in other towns, factories and mills have been erected to develop these natural resources. Many more centers might be named, but three may be taken as types of the combined forces now at work in the South, tending to build up new centers of industry. Florence, Alabama, has been mainly developed by South- ern men, though Northern capitalists have recently invested over a million dollars there. Ft. Payne, in the same State, is wholly the work of New England men and money. Lastly, Middlesborough, Kentucky, is the offspring of Eng- lish capital and brains. This town has also received a full measure of American energy and wealth. It is within the past six years that the most notable in- dustrial changes have been seen in the South. Since the Atlanta Exposition of 1885, which attracted general atten- tion to the mineral wealth in this part of the country, that city has become a prominent industrial center. From Jan- uary i, 1886, to December 31, 1889, nearly 14,0x30 new manufacturing and mining enterprises were organized in the South, and thousands of old plants greatly enlarged. In the West the growth of new industrial centers is even more surprising. One of the most important manufacturing regions of tliis country is that in which Chicago is situated. There manufacturing towns are found in close proximity to io6 The Recent Development q/ one another all through northern Illinois and Indiana, south- ern Wisconsin and Michigan. Chief of these are Milwaukee, La Crosse and Racine, Wisconsin; Elgin, Rock Island and Peoria, Illinois; Logansport and South Bend, Indiana; and Saginaw, Lansing and Detroit, Michigan. In the West, more particularly than in the South, it will be found that each group, or each town in a group sometimes, has its specialty or own peculiar industry or industries. The northern peninsula of Michigan is a mining region. Large quantities of copper and iron ore are mined there, and much of it finds its way to the manufacturing towns of the south- ern part of the State, where it is used in the manufacture of many articles of domestic use. The lumber industry, which is a large one in Michigan, is kept active in supplying the industrial towns in the southern peninsula. Detroit and her neighboring towns, have large manufactures of iron, steel and castings, machinery and railway cars. Logansport and South Bend, Indiana, seem to make a specialty of farm wagons; Peoria, in Illinois, is the greatest distilling town in the United States; while the works of the Elgin Watch Com- pany, in Elgin, are known to all the world. Milwaukee, in Wisconsin, makes a specialty of beer and bricks, and her triple expansion and Corliss engines furnish the motive power to many an Eastern steamboat and Western lake vessel, and turn many a factory wheel throughout the coun- try. In La Crosse the lumber industry engages the largest part of the attention of the inhabitants, and employs most of their capital. But most important of this group of in- dustrial centers is Chicago. Hitherto this city has been noted chiefly for its vast com- merce, and as a distributing center. But Chicago, situated in one of the most important industrial regions of the coun- try, has become one of the greatest manufacturing centers in the world. During the year 1890 the increase of industries of various kinds in Chicago has been greater than in any previous year. The movement of manufactures towards this city was one of the marked features of the twelve months just past. It has been estimated that there are more manu- American Industries. 107 facturing interests now negotiating for locations here than there are in actual operation in the entire city. Chicago is especially noted as a center for the manufac- ture of iron and steel, and the number of rolling mills in the immediate vicinity of the city is very large. The value of their product for 1890 was $22,275,000, and the business gave employment to nearly 15,000 hands.. Other important industries are those of meat packing and book publishing, and the wholesale business of Chicago ranks second only to that of New York. The next group of importance in the West is that com- prising the "Twin Cities," Minneapolis and St. Paul, and Duluth at the head of great lake navigation on Lake Superior. Of these cities, Minneapolis is the most important from an industrial point of view. Here the geographical situation has especially determined the character which the industries of Minneapolis were to take. This city is the entrepot for the vast grain fields of the Dakotas, and the natural lumber market for the upper Mississippi Valley. Increased trans- portation facilities, and the utilization of the immense water power at the Falls of St. Anthony, have made Minneapolis famous as a flour milling and lumber center. In the lumber industry great changes have occurred in this region in the past few years. In the manufacture of certain grades of lumber, the center is being shifted from Michigan, to points further West, and Minneapolis is gaining by this change, as is shown in the increased output of her mills. The increase in the number of feet of lumber cut at this city in 1890 over 1889 was 67,718,112. As a flour milling center, Minneapolis is perhaps the greatest in the world. Although during last year no new mills were built, the daily capacity of several of . them was greatly enlarged. St. Paul, whose corporate limits touch those of Minneapo- lis, shares in the latter' s distinction of being an industrial center. However, St. Paul is content to do most of the job- bing trade, and the shipping of the products of Minneapolis' s mills forms a large part of the commerce of St. Paul, which is at the head of river navigation on the Mississippi. io8 The Recent Development of In the formation of manufacturing centers, the first ques- tion is that of abundance of raw materials and cheap transit. These two fundamental conditions are possessed by Duluth. The natural resources are very varied, and it is possible to unite in Duluth a great iron, steel and wood manufacturing center. During the past year many new plants have been started here, and several large firms have transferred their base from old points to this city. Among the great manu- facturing plants, the Minnesota Car Company's was the pioneer. The works commenced operations a little over a year ago. Other firms that have just located here and are helping to make Duluth an industrial center are the Duluth Iron and Steel Company, with an authorized capital of $1,000,000, $200,000 of which has been paid in; the Iron Bay Works, employing 300 men; the West Duluth Manu- facturing Company, which employs 50 men ind turns out hardwood finishings, and other manufactures in wood. Lum- ber and flour mills are also being established, and the outlook for their success is very bright. Nebraska, Kansas and Missouri boast of new industrial centers, and Omaha and Kansas City form the chief centers of the third group in the West. A special industry in Kansas City is the sale of agricultural implements. This sale was put down at $15,000,000 for 1887, and has since largely increased. This was a fourth of the entire reported product manufactured in the United States. The growth of both Kansas City and Omaha is largely accounted for by the existence of the vast rich agricultural regions to the west and southwest, by the development of Missouri and Nebraska, and by the facilities for distribution. Kansas City and Omaha are great railroad centers, no less than fifteen lines and sys- tems centering in the former place. Other important indus- tries in these cities are meat packing, and the manufacture of flour. Important, more as a commercial than an industrial center, is Galveston, off to the southwest. This city is the natural doorway for the egress of the products of the State of Texas, of the new centers arising in the Rocky Mountains, especially American Industries. 109 Denver, and to a large extent, of the Mississippi Valley. Already these regions are sending their products to Galves- ton for export, and last year the shipments of cotton from this port amounted to 179,465,544 pounds. Wool and flour form a large part of the bulky freight shipped hence. Galveston is a comparatively isolated center, and the same is true of Denver, in the Rocky Mountains, some 1,200 miles to the northwest. But the two are intimately connected through their commerce. Considering the fact that Denver is the center of a very important mining region, one would naturally suppose that its most important products as a manufacturing center would relate to the mining industry. The business of smelting and refining is the most valuable one in the city. In 1889 the value of the product amounted to $17,305,189. But Denver is not a mining town alone. The building trades, the flour mills, the breweries, and the foundry and machine shops occupy prominent places in the detailed statistics of manu- factures. The products amount to $88,000,000 per annum, and are being rapidly augmented. In the northwestern-most part of the United States lies another group of new centers of industry and commerce. It is composed of the towns of Tacoma and Seattle on Puget Sound and Portland, Oregon, on the Columbia River. Until very recently these places have been chiefly commercial centers, but are now developing certain classes of manufac- ture, corresponding to the products of the Pacific Northwest. Washington and Oregon are closely allied in industry and commerce, and the features of Seattle, Tacoma and Portland are very similar. Seattle is the largest of the Sound cities, but as yet its chief characteristic is commerce. It is the headquarters for most of the Sound business, and all of the steamboat lines, with one or two exceptions, make it their chief point. The country in the immediate vicinity of Seattle abounds in coal, and the mining of coal and its shipment from this port is now the most important industry. Tacoma' s manufactories are but just starting into life. no The Recent Development of The first to begin was the lumber industry, and this con- tinues to be the most important. Other prominent indus- tries are those of smelting and metal working. The growth of Portland as a manufacturing center has been very recent. Indeed, until the last few years, the coun- try was too sparcely settled to make a direct demand for manufacturing on any considerable scale, and it was not until 1886 that the era of progress began. The returns of manu- factures are not complete, but some knowledge of their ex- tent and increase may be gained from the figures for 1889. In that year the number of hands employed in manufactures was 7,862 as against 2,764 for 1886; and the value of the output for 1889 was $20,183,000, as against $5,447,000 for 1886. Portland has not only good transportation systems, but an abundance of cheap fuel and raw material, and a splendid water power in the Falls of the Willamette River. This city is now the center of the wool trade of the Pacific Northwest. The last group of new industrial centers lies in California. It comprises San Francisco and the other coast towns, Stock- ton and those in the great fruit-growing regions in the in- terior of the State. According to the recent census reports the industrial pro- ducts of San Francisco are worth at least $120,000,000, an increase in the decade of about 62 per cent. In 1890 the $120,000,000 worth of products were contributed by 89 branches of manufacture, and represents the output of 1,638 factories. The products of the manufactures of the entire State are valued at $165,000,000 for 1890. California has $80,000,000 invested in vineyards, and in most of the southern counties orchards and vineyards are supplanting wheat farms, and in the northern counties, min- ing is giving way to horticulture. The canning and shipping of fruit is, therefore, an important industry in most of the new centers rapidly growing up in all parts of the State. The shipment of fresh fruit in refrigerator cars is an import- ant industry ; while the drying and packing of fruit engages the attention and capital of the new industrial centers of American Industries. in southern California. There is very little manufacturing in such places as San Diego, Los Angeles and Monterey. Commerce is most active in these towns, and fruit shipping is one of the most important industries. Stockton, near the center of the State, is coming to the front as an industrial center, and paper making is an important industry there. The causes that have tended to develop new industrial centers are many, but the principal ones may be summed up under four heads. First, the inducements that are offered by State legislatures in the lightening of taxation or removing it altogether from particular industries, and the bonuses offered by railway and other corporations. Second, the growth of railway transportation facilities. Third, the migratory character of the American people, and fourth, the speculative spirit and the growth of capital. Of the many industrial changes now going on in the United States, the growth of new industrial centers is one of the most important and far reaching in its results. These centers indicate the growth of the country in material well being, and also the advance of the whole nation, economically, socially and politically. CHARLES. R. LEE. TWO BY SIMON N. PATTEN, Pn.D. (Halle). Profess UNIVERSITY OF CALIFORNIA LIBRARY, BERKELEY mia. 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