FIRE PREVENTION AND PROTECTION A COMPILATION OF INSURANCE REGULATIONS COVER ING MODERN RESTRICTIONS ON HAZARDS AND SUGGESTED IMPROVEMENTS IN BUILDING CONSTRUCTION AND FIRE PREVENTION AND EXTINGUISHMENT THIRD EDITION COMPLETELY REVISED BY A. C. HUTSON, C. E. FIRE PROTECTION ENGINEER 1916 THE SPECTATOR COMPANY CHICAGO OFFICE: 135 WILLIAM STREET INSURANCE EXCHANGE. NEW YORK. HO M Ml !M:M5IVQ>i*n/J . Copyright, 1916, by THE SPECTATOR COMPANY, New York. PREFACE In the preparation of this book it has been the aim of its publishers to place before merchants, manufacturers and underwriters, as succinctly and .conveniently as pos- sible, the knowledge necessary to the most thorough pro- tection from fire and its consequent danger, trouble and loss ; in addition it is believed that it will be of great value to fire departments, as in no other book are the various protective features to be found so completely set forth. There are many methods by which the physical hazard of mercantile and manufacturing establishments may be so improved as to materially lessen the liability to fire, and also to command considerable reductions in premium rates for insurance. The latter consideration will appeal strongly to those who have been accustomed to exercising the utmost care in the preservation of their property in ordinary ways, but who would not care to go to the expense necessary to the fullest protection without the practical recognition of their effort and outlay in the form of a lessened expense for premiums. The plan of this work includes the presentation of refer- ences to the various materials and devices which have been found useful in preventing or extinguishing fires, accom- panied by such information as will enable a property owner to be guided in the use of approved appliances and mate- rials. It covers all suggested regulations of the National Hoard of Fire Underwriters and its allied organizations, concerning the matters treated in this book. Embodied in this work will be found a considerable amount of miscellaneous information, all tending to give a clearer understanding of matters connected with the pre- vention and extinguishment of fire. 3G5555 iv PREFACE Little of the text of this book can be claimed as being strictly original, as the subjects treated have received ex- acting study by the various organizations from whose reports and regulations they have been compiled. In par- ticular, credit is given to the National Board of Fire Underwriters for the use of authoritative cuts and per- mission to reprint various articles and regulations, with especial reference to the copyrighted pamphlet on Fire Engine Tests and Fire Stream Tables, and the suggestions contained in the Building Code. In the hope that its contents will assist in producing a reduction of the annual fire loss, thereby benefiting both those who buy and those who sell insurance, this book is respectfully submitted to the public. THE SPECTATOR COMPANY. New York, September i, 1916. CONTENTS ORGANIZED FIRE PREVENTION. Work of the National Board of Fire Underwriters, the Underwriters' Laboratories and the National Fire Protection Association, with index of regulations issued and appliances listed, 1-12. Hints to the Insured, 13-18. HAZARDS GENERAL INFORMATION RELATING TO EXPLOSIVES AND OTHER DAN- GEROUS ARTICLES. As issued by the Bureau of Explosives of ' the American Railway Association. Explosives, 19-22. Dangerous Articles Other than Explosives, 23-47. MANUFACTURING HAZARDS. Furnaces, 48-61. Drying and Driers, 62-74. Kettles, 74-78. Miscellaneous, 78-96. PLANNING AND ARRANGEMENT OF HAZARDS. As compiled by the Chicago Board of Fire Underwriters, 97-109. ELECTRICITY, 110-111. SUGGESTIONS FOR PROTECTION AGAINST LIGHTNING. As issued by the National Board of Fire Underwriters, 112. General suggestions applying to all structures, 113. Tall chimneys, stacks, steeples and similar structures, 115. Structures other than chimneys, stacks, etc., 115. PYROXYLIN PLASTIC OR NITRO-CELLULOSE. General, 117-120. Storage of films, 121-123. Handling of films, 123-124. Motion picture machines and theatres, 124-128. STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS. General, 129-136. Use, handling and storage, 136-146. Garages, 146-148 Dry Cleaning, 149 Installation of dip tanks, 157. Installation and use of internal combustion engines and oil burning equipment other than for household use; including the regula- tions of the National Board of Fire Underwriters and suggested changes adopted by the Railway Fire Protection Associa- tion, 159-174. Oil conveyors or carriers, 175. Fuel oil apparatus for cooking and heating, for household use, 175. Safety cans, 177. Oil lighting systems, 179. vi CONTENTS GASES AND VAPORS. General, 181-184. Acetylene apparatus, 185-190. Coal gas producer, 191. CONSTRUCTION AND OPERATION OF LAUNDRIES, 195-197. EXPLOSIBILITY OF GRAIN DUST, 198-203. .BLOWER SYSTEMS, 204-210. EXPLOSIVES. Handling and storage, 2 1 1-2 14. CHEMICAL FIRE AND EXPLOSION RISKS, 215-218 SPONTANEOUS COMBUSTION, 219-225. CONSTRUCTION PLANNING, 226. i -.., XiJLT/ : DEFECTIVE CONSTRUCTION, 228. EFFECTS OF FIRE ON ALL FORMS OF BUILDING MATERIAL, 239-257; COST AND DEPRECIATION OF ALL FORMS OF CONSTRUCTION, 258-269. GYPSUM AS A FIREPROOFING MATERIAL, 270-274. STUCCO ON METAL LATH, 274-278 ASBESTOS, 279-287. REINFORCED CONCRETE, 288-292. NATIONAL BOARD BUILDING CODE, 293-349. Definitions; classification of buildings; walls; heights and areas; allowable loads; working stresses; ordinary timber construction; roofs and roof structures; protection of vertical openings; mis- cellaneous construction requirements; fireproof construction and fireproofing; reinforced concrete construction; reinforced concrete for fireproofing; chimneys, .flues and heating apparatus; frame buildings. MILL CONSTRUCTION, 350-362. Including semi-mill construction and composite construction steel and plank. ROOF COVERINGS. As defined and graded by the Underwriters Labo- ratories, 362. pt leak when manufactured, but if subjected to long storage it has a tendency to gradually absorb moisture from the atmosphere This absorption naturally takes places faster if the dynamite is stored in a damp magazine. As a rebult of this absorption of moisture, the power of the dope to hold the nitroglycerin is lessened, and the cartridge becomes stained with nitroglycerin; these stains are in turn transmitted to the box and to the floor of the magazine. Ammonia dynamites, having a greater power of absorbing moisture than the others, deteriorate sooner in this way. Dynamite is exploded by shock, friction or detonation. When burned in large masses it usually explodes, but it can be burned with comparative safety in small quantities when entirely unconfined. Dynamite when cooled to a temperature of about 45 F. entirely loses its ordinary soft and plastic condition and becomes entirely solid and hard. In this condition it is said to be frozen completely. Frozen dynamite is less sensitive to shock and friction than when in the soft condition, but partially thawed dynamite is said to be more sensitive. It is necessary to " thaw out " frozen dynamite to get complete detonation in practical use. The thawing should always be done in an apparatus well adapted to the purpose. It must, however, be remembered that even frozen dynamite is liable to explode if carelessly handled. Many " low freezing " dynamites are now made by the addition of nitro- toluol or other suitable ingredients to the nitroglycerin. With the exception of the ingredient added to the nitroglycerin to lower the freezing point, these dynamites are similar in composition to ordinary dynamites. Their use in cold weather avoids the inconvenience of thawing. In other respects they involve much the same hazards in handling and in transportation as do the ordinary dynamites. High explosives other than dynamite generally come under' four groups: I. Nitrocellulose and Nitrostarch Explosives; II. Chlorate Mixtures; III. Am- monium Nitrate Mixtures; IV. Picric Acid and Picrates. NITROCELLULOSE AND NITROSTARCH EXPLOSIVES. The basis of these ex- plosives is either nitrostarch or nitrocellulose. These compounds are formed by the treatment of either starch, cotton, paper, or wood meal, with a mixture of nitric and sulphuric acids. The acid is then removed by thor- ough washing with water, and often by boiling with water. The resulting nitrostarch or nitrocellulose has the same appearance as the material before nitration. It has, however, become much more inflammable, and under 22 FIRE PREVENTION AND PROTECTION certain conditions explosive. For use as a commercial explosive, the nitro- starch or nitrocellulose is usually mixed with sodium nitrate or a mixture of sodium and ammonium nitrates. Explosives of this group are generally less sensitive to shock, friction and detonation than dynamites. Having no liquid ingredient, they are not subject to exudation. In use, they are ex- ploded by the ordinary blasting cap or electric blasting cap. As a rule, explosives of this group burn with great rapidity when ignited in the open air. CHLORATE MIXTURES. Explosives of this group consist of a mixture of chlorates or perchlorates or both with some organic matter. Explosives containing chlorates are liable to be sensitive to shock, friction or detonation. Some of them ignite at low temperatures. Chlorate explosives if made from improper or impure ingredients, are liable to spontaneous ignition. Increase of sensitiveness is also possible. Explosives containing perchlorates without chlorates, are less sensitive to impact, friction and detonation than the chlorate explosives and are not liable to spontaneous decomposition. AMMONIUM NITRATE MIXTURES. Explosives of this group consist of a mixture of ammonium nitrate with some organic combustible material. As a rule, these explosives are the safest explosives. They are less sensitive to shock, friction and detonation than the others. Owing to a large per- centage of ammonium nitrate, some of these explosives will burn very slowly even when placed in a hot fire. PICRIC ACID AND PICRATES. Picric acid consists of a yellow crystalline powder of intensely bitter taste and explosive properties. It is formed by the nitration of phenol (carbolic acid). Picric acid combines directly with metals to form salts known as picrates. Picric acid and picrates are used in the color industries and in the manufacture of explosives, principally for military use. High price and fumes from explosion render them of little use for commercial explosives. EDITOR'S NOTE.- For handling and storage of Explosives, see page 211. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES For the purposes of safe transportation by rail, dangerous articles other than explosives are divided into five classes, namely: I. Inflammable Liquids. (Red label.) II. Inflammable Solids. (Yellow label.) III. Oxidizing Materials. (Yellow label.) IV. Corrosive Liquids. (White label.) V. Compressed Gases. (Red or green (gas) label.) An inflammable liquid, as defined by the Bureau of Explosives, does not mean any liquid that can. be burned. The meaning is restricted to liquids which at ordinary temperatures, give off inflammable vapors. These vapors are not only inflammable, but, when mixed in proper proportions with air in an enclosed space, will explode with violence, if ignited by any means. This action is exactly similar to explosions caused by ignition of mixtures of coal gas and tar in houses, cellars, sewers, etc., which frequently occur through the accidental escape of gas into enclosed spaces. Any liquid giving a flash point of 80 F. or less, open cup, is classified as an inflammable liquid. The flash point* is determined by gradually heating the liquid in question in a small open cup. After each five degrees rise in temperature a small flame is passed across the top of the cup about one-quarter of an inch above the surface of the liquid. The lowest temperature at which a flash passes over the surface of the liquid is called the flash point. It will readily he seen that the lower the flash point of any liquid the greater the risk of handling. Inflammable solids include such solid materials other .than explosives as are liable to cause fires by self-ignition though friction, through absorption of moisture or through spontaneous chemical changes. Oxidizing materials! include all substances, such as chlorates, peroxides, perchlorates, permanganates and nitrates, that yield oxygen readily to stimu- late combustion of organic matter. Corrosive liquids include the strong mineral acids, in strength greater than \k concentrated, and other strongly corrosive liquids, the transportation of which involves risks, similar to "transportation of the acids. COMPRESSED GASES. Gases are commonly shipped compressed in steel cylinders. Among the inflammable gases so shipped are acetylene, blaugas, hydrogen gas, pintsch gas, liquefied petroleum gas and coal gas; among the non-inflammable gases shipped are anhydrous ammonia, carbonic acid gas or carbon dioxide, chlorine, compressed air, nitrous oxide or dental gas, oxygen and sulphur dioxide. These gases are compressed or liquefied at pressures varying from 50 to 1,800 pounds per square inch or higher. Of the above gases the* following are commonly shipped in the liquefied condition, blaugas, liquefied petroleum gas, anhydrous ammonia, carbon dioxide, chlorine, nitrous oxide, and sulphur dioxide. The inflammable gases are liable to be ignited if they escape, while any compressed gas may burst the cylinder from internal pressure. Pressure will always increase with increase of tem- perature, and should any cylinder of compressed gas be exposed to fire it * See also page 216. t See also page 130. 23 24 FIRE PREVENTION AND PROTECTION will inevitably explode unless provided with an efficient safety device. Cylin- ders occasionally explode on account of being dropped or exposed to external violence. Definitions A brief description of the principal articles included in the above classes, and other articles of special or peculiar hazard for rail or water transportation, is given below: Acetate of Amyl is a clear, colorless liquid having an odor like bananas. It is made from amyl alcohol and is used as a solvent of nitrocellulose in the manufacture of lacquers. Different grades of amyl acetate vary in in- flammability with the character of impurities, contained. The commercial grades in ordinary use give a flash point about 70 F., and are therefore classed as inflammable liquids. Very small units of the absolutely pure material give flash point above 80 F., and are not classed as inflammable liquids. Acetate of Ethyl or Acetic Ether, is a clear, colorless volatile liquid of fragrant odor, used as a medicine and as a flavoring. It is very inflammable, having a flash point of approximately 40 F. It is classed as an inflammable liquid. Acetate of Methyl is a clear colorless liquid of pleasant odor. It is of about the same degree of inflammability as acetone, and is classed as an inflammable liquid under the I. C. C. Regulations and is not accepted by many of the steamship companies. Acetic Ether. (See Acetate of Ethyl.) Acetone is a clear, colorless liquid, having a pleasant odor somewhat similar to wood alcohol. It is used largely as a solvent for nitrocellulose in the production of lacquers, etc. Acetone is highly inflammable, having a flash test of 35 F. It is classed as an inflammable liquid. Acetylene is an inflammable gas of formula C2 Ha. It is formed by the action of water on calcium carbide. When compressed alone it is liable to explosion. It is, however, extremely soluble in acetone. It can be shipped only in steel cylinders filled with a porous material satisfactory to the Bureau of Explosives. This porous material must be charged with acetone or equiva- lent solvent. Acetylene is used for head lights on locomotives, automobiles and motor boats, for signal lights, and for welding purposes. It requires a red (gas) label. Acid, Acetic, is a clear, colorless liquid, having a pungent odor, and is used chiefly in technical work. It is not inflammable, nor is it classed as a corrosive liquid under the regulations. Glacial acetic acid is the most concentrated acetic acid, and solidifies at temperature of 50 F. Its ship- ment is restricted by the Department of Commerce. Acid, Arsenic, is a white crystalline solid material, not inflammable or corrosive, but highly poisonous, and, therefore, prohibited by some steam- ship lines. It is also shipped in concentrated aqueous solution. Its ship- ment on passenger steamers is restricted by the Department of Commerce. Acid, Arsenious, is a white, solid material, either in powder or lumps, used in paint, glass and leather industries; it is highly poisonous, but not otherwise dangerous. Its shipment on passenger steamers is restricted by the Department of Commerce. Acid, Carbolic, is shipped both in the solid and liquid state. Material is poisonous, somewhat corrosive, and has an exceeding strong odor. It is not classed as an inflammable liquid or solid, but its shipment is restricted by the Department of Commerce. Acid, Formic, is a colorless liquid of pungent, irritating odor. When con- DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 25 centrated, it has a caustic effect on the skin, but does not have the strong corrosive effect of the mineral acids, and is not classed as a corrosive liquid under the regulations. Its shipment is restricted by the Depaitment of Commerce. Acid, Hydrochloric (Muriatic Acid), is a corrosive liquid, varying from colorless to yellow, according to purity. It gives off acid vapor of a peculiarly irritating odor. It cannot be packed in iron drums, but is usually packed in glass bottles or carboys. It is also shipped in tank cars provided with acid-proof lining. Hydrochloric acid will damage or destroy many articles by contact, but does not cause fires. It is classed as a corrosive liquid. Acid, Hydrocyanic, is a colorless, volatile liquid, having odor and taste of bitter almonds. Both liquid and its vapor are highly poisonous. It is of slight commercial importance. Its shipment by water is restricted by the Department of Commerce. Acid, Hydrofluoric, or Etching Acid, is a fuming corrosive liquid used principally for etching on glass. It cajinot be kept in glass bottles, owing to its solvent action on glass. It also dissolves all metals except gold, platinum and lead. It is consequently shipped in vessels of lead, rubber, or ceresine (a material similar to paraffin), or in asphaltum-lined barrels or wooden tank cars. Hydrofluoric acid is made by treatment of the mineral known as fluor spai with sulphuric acid. It is classed as a corrosive liquid. It is refused by many steamship companies. Acid, Mixed, is a mixture of nitric and sulphuric acids, used for nitration of glycerin or cellulose in the manufacture of nitroglycerin and nitrocellulose. This acid mixture coming into contact with organic matter is sure to cause fire, and, therefore, should not be shipped or stored in glass containers, owing to risk of breakage, except it is in a glass carboy, packed in a tight cylindrical iron case, covering bottom and sides of carboy, the space between bottle and case being filled with non-combustible cushioning material, and the case fitting tightly in the outside wooden box. It is also shipped in iron drums or tank cars. It is classed as a corrosive liquid. It is refused by many steamship companies. Acid, Nitrating. (See Acid, Mixed.) Acid, Muriatic. (See Acid, Hydrochloric.) Acid, Nitric, is a fuming, corrosive liquid, varying from colorless to red, according to purity. It has a corrosive action on almost all metals. It is also a strong oxidizing agent, and when brought into contact with wood or other organic matter is likely to cause fire. Nitric acid is made of different strengths for different purposes. The stronger acid is more likely to cause fire. It is packed in glass bottles or carboys. These bottles or carboys must be packed in incombustible packing. It is formed by the action of sulphuric acid on a nitrate usually sodium nitrate. It is used largely in the manu- facture of explosives. It is classed as a corrosive liquid. It is refused by many steamship companies. Acid, Nitre-Hydrochloric, is a mixture of nitric and hydrochorlic acids. This acid gives off chlorine gas, especially if warmed. It is highly corrosive, having the power to dissolve all metals, including gold and platinum. It is packed in glass bottles or carboys. It is classed as a corrosive liquid. Acid, Oxalic, is in the form of a white crystalline solid. It is odorless, and slightly corrosive but poisonous. It is not generally regarded as hazard- ous for transportation. Acid, Phosphoric, consists of a clear colorless, odorless liquid of a syrupy consistency. It is but very slightly corrosive, and is not classed as a cor- 26 FIRE PREVENTION AND PROTECTION rosive liquid by the I. C. C. Regulations, nor is it generally restricted by the steamship companies. Acid, Picric, is a yellow crystalline solid of intensely bitter taste. It is used in leather and dye industries, also as a military explosive. The dry material is a high explosive. When thoroughly mixed with not less than 10 per cent water, in waterproof containers, it is treated as an inflammable solid. Acid, Pyroligneous, is the crude acid obtained by the destructive distilla- tion of wood. It is of yellowish or brownish color, and contains approxi- mately 6 per cent acetic acid, together with tarry matters. It has a strong smoky odor. It is entirely uninflammable and without hazard in shipment. Acid, Sulphuric., is a heavy, oily, corrosive, odorless liquid. It varies from colorless to almost black, according to purity. Sulphuric acid is made by the oxidation of sulphur, by burning the native sulphur or iron pyrites. The sulphur dioxide formed directly by the burning is still further oxidized to sulphuric acid by either the contact process or the lead chamber process. Sulphuric acid will char wood or almost any other organic matter, but is unlikely to cause fire. It is largely used in manufacture of chemicals, acids, fertilizers, explosives, and in refining of oil. It is shipped in glass bottles and carboys, or in iron drums or tank cars. It is classed as a cor- rosive liquid. It is refused by some steamship companies, and its shipment by boat is restricted by the Department of Commerce. Acid, Valerianic, is a colorless, oily liquid of a very offensive, rancid odor. It is not dangerously corrosive or inflammable, but owing to offensive odor is not accepted by some steamship lines. Air, Liquid, is air liquefied by high pressure and low temperature. It is shipped in double walled glass bottles with silvered walls; the space between the double walls is a vacuum. These containers are built on the same principle as the well-known " thermos bottles." The containers for liquid air are not tightly closed, and evaporation may take place without causing internal pressure. Liquid air, owing to its concentration has a strong oxidizing effect on finely divided organic matter. Owing to its extremely low temperature, it causes effects similar to severe burning if it should come in contact with the skin. It is of small practical value, and shipments are chiefly confined to material for demonstration purposes. Alcohol, Denatured, consists of grain alcohol to which some substance has been added, rendering it unfit for use as a beverage, but not interfering with its use in the arts. Ordinary denatured alcohol contains wood alcohol and benzine, and consequently the flash point is lowered to 40 F., ap- proximately. It is classed as an inflammable liquid. Alcohol, Grain, is a clear, colorless liquid of characteristic taste and color. It is obtained by fermentation of grain or other starch or sugar- containing material. It mixes with water in all proportions. Pure alcohol has a flash test of 55 F. It is classed as an inflammable liquid. Alcohol, Solidified, consists of wood alcohol which has been colloided to a soft semi-transparent mass of about the consistency of a jelly. It is made either by colloidirig with nitrocellulose, or with a kind of soap. The former kind is unchanged by moderate heat while the latter is liquefied. Solidified alcohol gives off inflammable vapors at temperatures of approxi- mately 50 F. or above, but owing to the fact that its physical condition is such as to prevent leakage from defective containers it is not classed as a dangerous article. Alcohol, Wood, is a clear, colorless liquid, of a peculiar odor. It is obtained by the dry distillation of wood. It mixes with water in all pro- portions and has a flash test of 45 F. It is classed as an inflammable liquid. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 27 Alfalfa Feeds* consist of varying mixtures of ground alfalfa hay, with molasses, with or without the addition of cracked corn, oats, and various other feeds. Carload shipments of these feeds under some circumstances heat spontaneously and in extreme cases may cause fire. The use of inferior or mouldy, or exceedingly damp ingredients, or the wetting of the material in transit promotes this heating. It is not classed as a dangerous article. Ammonia, Anhydrous, is a compressed liquefied gas shipped in iron or steel cylinders at pressure approximating 150 Ibs. per square inch at 60 F. Gas is entirely non-combustible and is used for refrigerating purposes. Cylin- ders must be kept away from heat and must not be dropped or struck. It requires a green (gas) label. Ammonia, Aqua, is in the form of a clear colorless liquid having a strong odor of ammonia. It consists of ammonia gas dissolved in water. It is slightly corrosive but has a strong odor. It is not classed as a hazard- ous article by the I. C. C. Regulations, but its shipment is restricted by some of the steamship companies. Ammonium Hydroxide. (See Ammonia, Aqua.) Ammonia Water. (See Ammonia, Aqua.) Ammonium Picrate, is a crystalline powder of yellow to orange color and having an intensely bitter taste. It is a high explosive, but is extremely insensitive to friction, impact or detonation. Ammunition Bombs or Bombardments are fireworks. They consist of heavy paper shells containing bursting charge of black powder or other explosive, and in addition usually contain colored stars of chlorate composition. These bombs are meant to be fired into air from a mortar. Some of these bombs are very large and heavy and explode with great violence. When assembled with blasting caps or detonators they are forbidden for transportation. These bombs are not accepted by steamship lines, and when shipped by rail are classed as a^ecial fireworks or as high explosives, according to nature and composition. Ammunition for Cannon embraces all fixed or separate-loading ammuni- tion too heavy for use in small arms. When the component parts are packed in separate outside package such packages may be shipped as smoke- less powder for cannon, explosive projectiles, empty (including solid and sand loaded) projectiles, primers, or fuses. Igniters composed of black powder may be attached to packages in shipments of smokeless powder for cannon. Ammunition for Small Arms consists usually of a paper or metallic shell, the primer, powder charge and projectile, the materials necessary for one firing being all in one piece, such as is used in sporting or fowling pieces, or in rifle, pistol practice, etc. Amyl Acetate. (See Acetate of Amyl.) Aqua Fortis. (See Acid, Nitric.) Aqua Regia. (See Nitro-Hydrochloric Acid.) Animal Charcoal or Bone Black consists of a charcoal formed by the destructive -distillation of bones. It is used largely as a clarifying agent in sugar refining, etc. Owing to the large amount of mineral matter con- tained, it does not possess the hazards of wood charcoal, and is not clashed as an inflammable solid. It is accepted generally by the steamship com- panies. Arsenic Trioxide. (See Acid, Arsenious.) Asphaltum Paint or Varnish consist's" of asphaltum in solution in benzine, benzol, or other solvents. Its inflammability depends on the nature of the solvents used. 28 FIRE PREVENTION AND PROTECTION Automobile Supplies, N. O. S., may include gasoline, acetylene ij.is tanks, or rubber cement, which are all properly classed as inflammable. Bags, Empty, used for nitrate of soda. The jute bags used in shipment of nitrate of soda become impregnated with the nitrate, which, unless thor- oughly removed by washing with water, renders the bags very inflammable. Barium Chlorate. (See Chlorates.) Barium Nitrate consists of a heavy white crystalline salt, which is a strong oxidizing agent. It is occasionally used in explosives, but mostly to produce a red color in fireworks. It is commonly shipped in barrels or boxes, and thus packed it is not classed as dangerous by the T. C. C. Regulations. Barium Peroxide, Barium Dioxide, Barium Binoxide, is a heavy grayish white powder insoluble in water. It is a strong oxidizing agent used prin- cipally in bleaching and in the manufacture of hydrogen peroxide. It is incombustible alone, but when mixed with organic matter is dangerously inflammable. Mixtures of barium peroxide and organic matter are ignited by friction and barium peroxide rubbed between wooden surfaces is liable to cause fire. It is classed as an oxidizing material and must be shipped in metal containers, except small quantities which may be packed in bottles. Barrels, Empty, having been previously filled with gasoline, benzine, naphtha, or other inflammable liquids should be shipped with bungs closed, as interiors contain inflammable vapor either alone or mixed with air in proportions to form explosive mixture. Accidental entrance or contact with spark or flame may cause fire and explosion. So-called " empty barrels " often still contain a small quantity of the inflammable liquid which may escape in handling the barrel, thus causing further risk. The risk is not considered great, however. Batting, Dross, consists of an intimate mixture of cotton fiber nrd rosin. It is formed by the filtration of melted rosin through raw cotton. If ignited it burns very rapidly, but is not regarded as liable to spontaneous ignition. It is not classed as inflammable by the I. C. C. Regulations, but it is not accepted by steamship companies. Benzene. (See Benzol.) Benzine is the lighter and more inflammable distillate from crude petroleum. It is of varying specific gravity, but is exceedingly inflammable, and has a well-known characteristic odor. It is used for lighting, heating, power and as a solvent. The flash point varies with different grades, but is approxi- mately o F. or below. It is classed as an inflammable liquid. Benzol is a clear, colorless liquid of aromatic odor, distilled from coal tar. It is very inflammable, having a flash test of approximately 20 F. It is classed as an inflammable liquid. Benzol, Trinitro, is a yellow crystalline solid. It is a high explosive. Benzoyl Chloride, consists of a clear, colorless liquid, having an intensely irritating and offensive odor. It is combustible, but not dangerously inflam- mable. It is not classed as an inflammable liquid by the I. C- C. Regulations, but is refused by many of the steamship companies. Bichloride of Tin (or more properly Tetrachloride of Tin) is. shipped in two forms. In the anhydrous condition it is in the form of a heavj", colorless, corrosive liquid, giving off fumes on exposure to the air. It is shipped in bottles, carboys and in iron drums, and is classed as a corrosive liquid. It is also shipped in a hydrated condition, in the form of white crystals. In this form it is not classed as a hazardous article for transportation. Bichromate of Soda and Bichromate of Potash are yellow crystalline salts which act as oxidizing agents. They are not considered hazardous for railroad transportation, and are accepted by all steamship companies so far as known. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 29 Binitro Toluol is a yellow crystalline solid, melting at 158 F. Material is not explosive nor dangerously inflammable. In appearance it strongly resembles trinitrotoluol, which is a high explosive. Blacking, X. O. S. Some liquid blackings contain a volatile inflammable liquid solvent, and may therefore give a flash test of 80 F. or below, in which case they will be classed as inflammable liquids. Blacking, Stove, Liquid. (Similar to above.) Blasting Caps consist of small, hollow copper cylinders, containing fulmin- ate of mercury or a mixture of fulminate of mercury and potassium chlorate. These caps are used for detonating dynamite and other high explosives. They are sensitive to shock and very dangerous. Blangas is a colorless inflammable gas, having odor similar to Pintsch gas. It is formed by passing mineral oil into a highly-heated retort; the oil is decomposed, forming gaseous products. The gas is compressed to high pressure, removing liquids that condense during compression. The gas is shipped in steel cylinders at a pressure of approximately 1,500 pounds per square inch. Cylinders require a red (gas) label. Bleaching Powder is a heavy white powder composed chiefly of calcium hypochlorite. It is often known under the name of chloride of lime. It gives off chlorine gas when heated or brought in contact with acids. It also gives off small amounts of chlorine when exposed to the atmosphere and thus may cause damage to other freight. It is not classed as a hazardous article. Blue Billy, or Pyrites Cinder, is the residue from burning pyrites m manu- facture of sulphuric acid. It is a heavy, dark red material, consisting chiefly of iron oxide. Bombs, Whistling, are fireworks containing small quantities of potassium picrate, a high explosive. These bombs are not believed to be specially hazardous in transportation, but are classed as special fireworks on account of composition. Bromine is a heavy, reddish brown liquid, which at ordinary tempera- tures gives off poisonous, suffocating vapors of the same color. Its odor is very irritating to the eyes and throat. Bromine is not inflammable, but is corrosive and has an oxidizing effect on organic matter. Owing to its oxidizing effect it causes heating when in contact with organic matter and may cause fire. It is shipped in glass bottles, and these bottle should be packed in non-combustible, mineral packing, It is classed as a corrosive liquid for transportation and requires a white label. It is refused by many steamship companies. Bronzing Liquids usually contain pyroxylin or soluble cotton dissolved in volatile inflammable solvents. Benzine is often used to thin the solution, hence flash point of mixture is generally very low. Risks are due entirely to inflammable nature of the solvent. Classed as inflammable liquid. Calcium Carbide is a grayish black solid material formed by fusion of lime and coke in an electric furnace. Addition of water to calcium carbide causes formation of acetylene gas. Carbide is not explosive or inflammable. It is always packed in tight metallic containers. The type of container used for this material shipped by water, is defined by the Department of Com- merce. Material is not classed as a hazardous article by I. C. C. Regulations. Calcium Lights and Calcium Light Tubes are steel cylinders always shipped in pairs, one cylinder containing compressed oxygen and the other compressed hydrogen gas. The later is an inflammable gas, and requires the red label, while the former is non-inflammable and requires the green label. Calcium Oxide (Unslaked Lime or Quicklime), is a white, solid mass obtained by burning limestone. Material is incombustible, but combines with 30 FIRE PREVENTION AND PROTECTION water, giving off a great heat, sufficient to cause ignition of surrounding substances. Risks of transportation are due to contact with moisture or to hot loading. It is not accepted by some steamship companies. It is not classed as a hazardous article by the I. C. C. Regulations. Calcium Phosphide is a reddish or grayish solid mass, which decomposes on contact with water, forming hydrogen phosphide, which ignites spon- taneously, on contact with air. It is used in signal fires. It is classed as an inflammable solid by I. C. C. Regulations, and is refused by many steamship companies. When shipped it must be packed in hermetically sealed metal cans enclosed in metal lined wooden boxes, or it may be shipped in securely closed iron or steel barrels. Camphene is a mixture of alcohol and turpentine, formerly used as an illuminant but not now shipped. Camphene is also a name used for a solid organic substance resembling camphor, which is not dangerous. Caps, Blasting Caps, Electric Caps, Exploders, Detonators. (See Blasting Caps.) Caps, Toy, consist of small portions of a mixture of antimony sulphide, red phosphorus and potassium chlorate, between two layers of paper. These caps are in the form of discs forming one cap, or in strips forming a number of caps. Under the I. C. C. Regulations the' weight of explosive material in a single cap is limited to 0.35 grain. Owing to the small size of the units of explosive substance, the risks of transportation are small. The caps do not ignite spontaneously, nor explode in mass from external causes, except when the units exceed the legal limit. They are classed as special fireworks. Carbolic Acid. (See Acid, Carbolic.) Carbon Bisulphide (Carbon Disulphide or Bisulphide of Carbon) is a heavy clear colorless to yellow liquid, having a very offensive and char- acteristic odor. It gives off inflammable vapors at o F. This vapor ignites at comparatively low temperatures, a spark or flame not being required, as temperature of a high-pressure steampipe will ignite vapors. Carbon bisulphide is used as a solvent for oils, fats, sulphur, phosphorus and rubber, also to kill vermin. It is classed as an inflammable liquid, and is refused by many steamship companies. It is the most hazardous of any of the inflammable liquids. Carbon Black, or Lamp Black, consists of light and finely divided carbon. It is obtained by burning oil or gas with a smoky flame. It is used as a pigment. It is considered by some to have risks of spontaneous ignition, but is not classed as an inflammable solid. Occasional fires in shipments are more probably due to sparks remaining from the manufacturing process, or to external sparks. Carbonic Acid Gas, or Carbon Dioxide, is a non-inflammable gas, which is shipped compressed in steel cylinders. It is used in making carbonated beverages. It requires a green label. It is shipped under high pressures, and occasional accidents are caused by bursting of the cylinders. These cylinders are more liable to burst if exposed to heat, or if roughly handled. Carbon Oil. (See Hydrocarbon.) Carbon Tetrachloride is a heavy, colorless liquid of aromatic odor resembling that of chloroform. It is an anaesthetic, but it is dangerous to heart action. It is quite volatile, boiling at 171 F., but is entirely incombustible. It is used as a solvent, and as a fire extinguisher. It is not classed as a hazardous article by the I. C. C. Regulations. Celluloid is the commonly accepted name for all pyroxylin plastic articles. It is the trade name of the plastic vised by one company and objection has been made to its use as including all such plastics. It is a solid material DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 31 made from nitrocellulose and camphor, together with some solvent. It ignites at low temperatures. It is not generally accepted by the steamship companies. Celluloid (Pyroxylin Plastic) Scrap, consists of trimmings, clippings, and other waste obtained in the manufacture of celluloid articles, from the sheets, rods or blocks in which it is originally manufactured. Owing to its finely divided condition it is more hazardous than the original celluloid. It is classed as an inflammable by the I. C. C. Regulations and is not accepted by the steamship companies. Cement, Leather. (See Cement, Rubber.) Cement, Shoe. (See Cement, Rubber.) Cement, Naphtha. (See Cement, Rubber.) Cement, Liquid, N. O. S., may be a roofing cement or a rubber cement, etc. Cement, Roofing, generally consists of a mixture of pitch, tar or asphalt, with some more or less inflammable liquid solvent. The inflammability will depend on amount and character of the solvent remaining in finished cement. Cement, Rubber, is a heavy solution of rubber in gasoline or carbon bisulphide. It is highly inflammable, having a flash test at or near o F. It is classed as an inflammable liquid. Charcoal is the product of the destructive distillation of wood. It is a highly porous substance, and has the property of absorbing great quantities of various gases. When freshly burned, this absorption sometimes proceeds so rapidly as to cause the spontaneous ignition of the coal. Freshly burned, wet, or finely divided charcoal, especially the hard wood charcoal made in ovens or retorts, is most liable to this risk. It is classed as an inflammable solid. Charcoal Tablets are small tablets made by compression of powdered char- coal usually mixed with some binding material. Owing to the small bulk in packages and the presence of other ingredients these tablets are not regarded as hazardous. Chemicals, N. O. S., may' include materials classed as inflammable liquid, inflammable solid, oxidizing material or corrosive liquid. Chili Saltpetre (Sodium Nitrate). (See Nitrates.) Chlorate of Barium. (See Chlorate.) Chlorate of -Potassium. (See Chlorate.) Chlorate of Sodium. (See Chlorate.) Chlorates are salts of such bases as barium, strontium, sodium and potas- sium, etc., and are generally spoken of as barium chlorate, strontium chlorate, sodium chlorate, and potassium chlorate. There are also chlorates of other bases, but the ones mentioned above are the most important. All the chlorates are in the form of white crystalline salts and are strong oxidizing agents. Mixed with organic matter, they form very, inflammable mixtures, and frequently act as high explosives, when mixed with finely divided com- bustible material. All chlorates when brought in contact with sulphuric acid are liable to cause fire or explosion. Mixtures of chlorates with organic matter may be ignited by friction. Barium chlorate and strontium chlorates, are principally used in fireworks. Potassium chlorate is used in fireworks and explosives. Sodium chlorate is used to some extent in explosives. Chlorates are commonly shipped in wooden kegs and are classed as oxidizing materials by the I. C. C. Regulations. Their shipment is also restricted by the Department of Commerce. Chlorate Tablets. Small tablets consisting wholly or in part of potassium chlorate are used medicinally for sore throat, etc. These, if in large bulk, possess same hazards as the chlorate in any other form. Packed in bottles in small units they possess no particular risk. 32 FIRE PREVENTION AND PROTECTION Chloride of Phosphorus, or (Phosphorus Trichloride is a fuming, colorless liquid, strongly corrosive. It acts strongly on organic matter, producing great heat. Bottles containing this liquid should be packed in non-combustible, mineral packing. It is classed as a corrosive liquid by the I. C. C. Regula- tions. It is not accepted by some steamship companies. Chloride of Silicon is a colorless liquid, fuming strongly in air. It has a suffocating odor. Mixed with water, it decomposes, forming hydro- chloric acid. It is classed as a corrosive liquid by the I. C. C. Regulations. It is not accepted by some steamship companies. Chloride of Sulphur, or Sulphur Chloride, is a yellow to reddish corrosive fuming liquid. It is a solvent for sulphur, and is used in vulcanizing rubber. It is classed as a corrosive liquid by the I. C. C. Regulations. It is not accepted by some steamship companies. Chlorine Gas is a heavy, greenish yellow gas of suffocating, irritating odor. It is used for bleaching, and also for de-tinning iron, and is shipped liquefied in steel cylinders. It is very poisonous, but not cpmbustible. It requires a green label. It is not accepted by some steamship companies. Chromic Acid (Anhydrous) is in the form of reddish brown crystals. Material is caustic and a powerful oxidizing agent. Mixed with organic matter it may ignite spontaneously or explode, and in such mixtures it is always highly combustible, in shipment it must be kept away from organic matter and moisture. It is classed as an oxidizing material. It is not accepted by some steamship companies. Cleaning Fluids frequently consist largely of gasoline, naphtha, or other inflammable, volatile solvents, in which case they are classed as inflammable liquids. Coal Gas is the gas obtained by the destructive distillation of bituminous coal. It is chiefly used for lighting and heating purposes in towns and cities, being distributed for this purpose through pipes at very low pressure. A relatively small amount of coal gas is compressed and used for welding. The compressed gas is shipped in steel cylinders; the maximum pressure to which it is compressed is approximately 2,000 Ibs. per sq. inch. For trans- portation purposes it is classed as Compressed Gas Inflammable and requires a red (gas) label. Coal Oil. (See Kerosene.) Coal Tar Distillate. (See Benzole.) Coal Tar Naphtha. (See Benzole.) Coal Tar Oil. (See Benzole.) Collodion is a solution of nitrocellulose in a mixture of ether and alcohol. It has a flash test of approximately o F. It is classed as an inflammable liquid. It is not accepted by some steamship companies, and its shipment is restricted by the Department of Commerce. Cologne Spirits. (See Alcohol, Grain.) Columbian Spirits. (See Alcohol, Wood.) Common Fireworks include all that depend principally upon nitrates to support combustion and not upon chlorates; that contain no phosphorus and no high explosive sensitive to shock and friction; that produce their effect through color display rather than by loud noises. If %oisa is the principal object, the units must be small and of such nature and manufacture that they will explode separately and harmlessly, if at all, when one unit is ignited in a packing case. They must not be designed for ignition by shock or friction. Examples are (Chinese firecrackers, Roman candles, rockets, pin wheels, colored fires, serpents, railway fusees, flash powders, etc. Compounds, Cleaning, may contain gasoline or other inflammable solvents. In this case they will be classed as inflammable liquids. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 33 Compounds, Polishing, N. O. S. Many liquid polishing compounds con- tain an abrasive material held in suspension by gasoline or some other inflammable liquid. Compounds, Type Cleansing, may contain gasoline or other similar inflam- mable liquid. Compounds, Vulcanizing, may include rubber cements, which are in- flammable liquids, or sulphur chloride, which is classed as a corrosive liquid. Cordeau detonant is a fuse consisting of a thin walled lead tube approxi- mately 1/6 inch in diameter filled with finely powdered trinitrotoluol. This cordeau detonant can be exploded only by attaching a blasting cap to the lead tube in a peculiar way. Otherwise it is non-hazardous, and can be shipped without any restriction, except that it must not be loaded in. the same package with blasting caps or high explosive. Cotton. This material is generally shipped in bales. It is not liable to spontaneous ignition, but is readily ignited by very small sparks, and is capable of maintaining a smoldering combustion for a number of days before breaking openly into flame. When once ignited .it is impossible to extinguish fire without pulling bales entirely apart. The cotton, if contam- inated with animal or vegetable oils, is liable to spontaneous ignition. In this way linseed oil is the greatest hazard. Cotton, Burnt, is cotton which has been on fire, and has not been subse- quently repicked and rebaled. Such cotton is liable to retain fire inside the bales, and maintain a smoldering combustion for a long time, and ulti- mately break out into open flame. This " burnt cotton " is classed as a yellow label inflammable, and must not be offered or accepted for shipment until not less than five days have elapsed since the last evidence of fire in it. Cotton, Soluble. (See Nitrocellulose.) Cotton, Waste, of itself is not liable to spontaneous ignition, but when oily or greasy with animal or vegetable oils, it is liable to spontaneous heating and ignition. The ordinary oily cotton wastes contain mineral lubricating oils, and are not liable to spontaneous heating. Cotton waste containing more than 5 per cent animal or vegetable oils is a forbidden article under the I. C. C. Regulations. Cresote, or Cresote Oil, is a heavy, brownish liquid of peculiar, char- acteristic, penetrating odor. It is combustible, but the flash point is high. It is used largely as a preservative for lumber. Shipment is refused by some steamship lines on account of objectionable odor. Its shipment is restricted by the Department of Commerce. j Creosoted Lumber is lumber which has been treated with creosote. .Ship- ment is refused by some steamship lines on account of objectionable odor. Crude Oil, as it comes from the well is a heavy, oily liquid, having color varying from green to almost black. It usually has a disagreeable odor, and varies in inflammability according to percentage of more volatile in- gredients. Crude oils produced in the east are generally very inflammable, while many of* those from the south and west have flash point above 100 F. Crude Petroleum. (See Crude Oil.) Cyanide of Potash. (See Potassium Cyanide.) Cymogen is one of the most volatile of the distillates from crude petroleum. It has a flash test of o F. It is classed as an inflammable liquid. This term is but little used. Dental Gas is nitrous oxide gas. Is a colorless, incombustible gas of pleasant odor. It is shipped compressed and liquefied in steel cylinders. It is used as an anaesthetic by dentists, but is not otherwise hazardous. It requires a green (gas) label. Desiccated Leather Scrap consists of leather scrap that has been digested 34 FIRE PREVENTION AND PROTECTION with steam, either with or without addition of acid, and then dried and powdered. The drying is frequently of such nature as to partially char the material, causing the freshly finished product to be subject to spontaneous ignition in same way as freshly burned charcoal. Detonating Fuses are used to detonate the high explosive bursting charges of projectiles or torpedoes. In addition to a powerful detonator they may contain several ounces of a high explosive, such as picric acid or dry nitrocellulose, all assembled in a heavy steel envelope, the flying fragments of which, in case of explosion, would be very dangerous. From their careful design, manufacture, and packing, detonating fuses are not liable to be exploded in transportation except by fire of considerable intensity. Detonators. (See Blasting Caps.) Dip, Sheep, sometimes contains inflammable liquid ingredients. Disinfectants, Liquid. Some few liquid disinfectants may contain inflam- mable liquids, and as such would be so classed. Most of the liquid disin- fectants are not classed as inflammable, but are sometimes objectionable on account of odors ^of essential oils or formaldehyde. Distillates may include petroleum or coal tar products of low flash point. Drier, Paint, and Japan, N. O. S. If liquid, may include volatile solvents, and require classification as inflammable liquid. Driers are liquids added to paints or varnishes to improve their drying qualities. They frequently contain volatile solvents such as benzine and may therefore be classed as inflammable liquids. Dross, Lead, is a term properly applied to the material skimmed from the surface of molten lead. This material when cold is entirely non- hazardous. The term is sometimes improperly applied to the scrap from the lead chambers used in making sulphuric acid. This material is more or less saturated with sulphuric acid and is commonly refused by steam- ship lines. Dross, Zinc, is a term properly applied to the material skimmed from the surface of modern zinc, and is a by-product of galvanizing iron. This dross is entirely non-hazardous. The term zinc dross is sometimes applied to zinc dust, which is an inflammable solid under the I. C. C. Regulations. Drugs, N. O. S. (See Chemicals, N. O. S.) Drums, Empty. (See Barrels, Empty.) Dynamite is any high explosive formed by the mixing of nitroglycerin with an absorbent material so as to form a plastic solid. Electric Primers consist of small brass tubes containing compressed black powder and small pieces of platinum resistance wire. Copper wires are attached externally to one end of primer, which bears a slight superficial resemblance to an electric blasting cap. Electric primers are used for firing cannon, and are comparatively safe for shipment. When accepted for either rail or boat shipment, they must be packed and marked according to I. C. C. Regulations. Eradicator, Paint or Grease, frequently contains ether or gasoline, and is, therefore, then classed as an inflammable liquid. Ether (Sulphuric Ether) is a clear, colorless, highly volatile , and inflam- mable liquid. It has a peculiar pungent odor, boils at temperature of 97 F. and gives a flash test at o F. It is made by treatment of alcohol with sulphuric acid. It is used medicinally As an anaesthetic, technically as a solvent of fats, oils, rosins, etc., and mixed with alcohol as a solvent for nitrocellulose in manufacture of smokeless powder. It is classed as an inflammable liquid. Its shipment is restricted by Department of Commerce, and it is not accepted by many steamship companies. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 35 Ether, Petroleum, is a very light and volatile petroleum distillate. It is more inflammable than ordinary gasoline, and is principally used as a solvent. Ethyl Acetate. (See Acetate of Ethyl.) Ethyl Alcohol. (See Alcohol, Grain.) Ethyl Chloride is a colorless highly volatile and inflammable liquid, which boils at 55 F. Consequently, unless confined in hermetically sealed con- tainers, it will immediately evaporate at ordinary temperatures. It is used as an anaesthetic.. It is the usual practice to ship this material in sealed glass or metal tubes, and, on account of the secure method of packing and small quantity shipped, it is not mentioned in the list of dangerous articles in the regulations. Ethyl Methyl Ketone is a colorless inflammable liquid, somewhat resembling acetone in its properties, and is used for a similar purpose. It has a flash point of approximately 30 F. It is classed as an inflammable liquid. Ethyl Nitrite is a thin, yellowish liquid, boiling at 61 F. It is exceed- ingly volatile and inflammable, and has an odor somewhat like apples. It may ignite spontaneously in storage at a temperature of 194 F., or if mixed with fat or other organic matter at 167 F. It is usually shipped in alcoholic solution containing 15 per cent ethyl nitrite. This solution is also exceedingly volatile and inflammable. Ethyl nitrite, either pure or in 15 per cent solution, should be packed in sealed glass tubes. It is chiefly used in making spirits of nitrous ether, a medicinal preparation containing 4 per cent ethyl nitrite. Spirits of nitrous ether is somewhat more inflammable than ordinary alcohol. All of these preparations are classed as inflammable liquids. Excelsior is shredded wood used as a packing material. Owing to its finely divided form, it Is readily ignited by sparks, and therefore not carried by some steamship lines. Explosive Projectiles, or loaded shells for use in cannon, are not liable to be exploded except by fire of considerable intensity, and the flying frag- ments wonld then be very dangerous. Extracts, N. O. S. Extracts may be dried powders, water solutions, or alcoholic solutions; in the last case they may be classed as inflammable liquid. Ferro Silicon is a compound of iron and silicon. It occasionally gives off poisonous gas when in large bulk, and especially if wet. When shipped by water, should be on deck or in well-ventilated portion of hold away from quarters of passengers and crew. It is not classed as a dangerous article for rail transportation, but is not accepted by some of the steamship companies. Fertilizers. Mixed or complete commercial fertilizers have little or no fire hazard. Separate ingredients such as desiccated leather scrap or tankage, spent iron oxide, garbage tankage and partially charred organic residues, are often improperly shipped under the name of fertilizer. Some of these ingredients in bulk are liable to spontaneous ignition. Fiber. Commercial fibers, such as cocoa, jute, palmetto, etc., are required to be baled for shipment, and owing to inflammability, are not accepted at all by some steamship lines, and only under certain restrictions by others. Fiberloid. (See Celluloid.) Fillerine (fertilizer ingredient) is waste iron oxide which has been used for the purification of coal gas. It is liable to spontaneous combustion on exposure to air. It is added to fertilizers to produce bulk rather than for any fertilizing value. Fire, Colored or Tableau, are pyrotechnic mixtures for illuminating and signal purposes. These mixtures usually contain chlorates, and often sulphur. Mixtures containing both chlorate and sulphur are liable to spontaneous 36 FIRE PREVENTION AND PROTECTION ignition. All such mixtures are classed as common fireworks when accepted for shipment. Fireworks include everything that is designed and manufactured, pri- marily, for the production of pyrotechnic effects. They consist of common fireworks and special fireworks. Flue Dust consists of finely divided dust, either carbonaceous in form of soot, or metallic, containing zinc, etc. Some of these dusts contain large proportion of zinc in a metallic condition, and these are inflammable. Others contain zinc as oxide and are .non-hazardous. Freezing Point of Alcoholic Liquids, etc. The freezing points of mixtures of ethyl alcohol and water are given in Lanuolt & Bornstein's tables. They are as follows : Per Gent. Freezing Alcohol. Point. 2.4% 30.2 Fahr. 5.0% 28.4 8.1% 26.0 36.4% 3-2 51.0% 10.0 86.2% 30.0 It will, therefore, be seen that practically all alcoholic liquors are liable to freeze in extreme temperature at times prevalent in the Northwest. While it is possible to freeze some other liquids, water or water solutions are the only ones which expand on freezing. It is believed that no damage will result from the freezing of any liquid other than alcoholic liquors, or other liquids which consist of solutions in water. Fusees are colored fire mixtures placed in pasteboard tubes. Mixtures some- times contain both sulphur and chlorate, and in this case are somewhat liable to spontaneous ignition, especially if old or damp. Must be designated as common fireworks for shipment. Potassium perchlorate is at present being much subs'tituted for potassium chlorate in these products, much reducing the chances of accidental or spontaneous ignition. Fuses, Platinum, are made from platinum wire, and are used as igniters over gas jets, etc., causing ignition when exposed to coal gas or alcoholic vapors. Fulminate of Mercury is a heavy grayish powder of crystalline form. It is formed by the action of nitric acid and alcohol on metallic mercury. This material is one of the most sensitive and dangerous of explosive substances. It is used principally in the manufacture of detonators, blasting caps and primers. Fulminate of Silver is a grayish white crystalline material used in toy torpedoes. It is even more sensitive than mercury fulminate, and cannot be shipped in bulk by rail. Fusel Oil (Amyl Alcohol) consists of a colorless to yellowish liquid having a penetrating, disagreeable odor resembling that of bad whiskey. It is pro- duced in the fermentation of starch and sugar, and is separated from grain alcohol. Fusel oil being a mixture of various higher alcohols, and varying in purity, has no definite flash test. So far as known all the commercial fusel oil has a flash point above 80 F. and is therefore not classed as an inflammable liquid. The flash point is commonly from 100 to no F. It is generally accepted by the coast steamship companies, and much is imported. Garbage Tankage, a product from digestion and extraction of garbage, consists mainly of vegetable fibers; it sometimes causes spontaneous ignition and is refused by some steamship companies. DANGEROUS ARTICLES OTH-ER THAN EXPLOSIVES 37 Gas Oil may be a product of low flash point. Gasoline. (.See Benzine.) Gas Purifying Waste (fertilizer ingredient). (See Iron Mass, Spent.) Grease Eradicator. (See Eradicator.) Greek Fire is colored fire mixture used for pyrotechnic purposes. Must be designated as common fireworks. Gun Cotton. (See Nitrocellulose.) Hay, Baled, owing to its inflammability, is not accepted by some steam- ship lines. Hemp, when baled, is accepted by some steamship lines and not by others. When loose it is accepted by none. High Wines. (See Alcohol, Grain.) Hydrocarbon is a liquid that condenses on compression of Pintsch gas. It is highly inflammable, having a flash test of o F. It is classed as an inflammable liquid. Hydrochloric Acid. (See Acid, Hydrochloric.) Hydrogen Gas is a colorless, odorless, inflammable gas, shipped compressed in steel cylinders. It requires red (gas) label. Hydrofluoric Acid. (See Acid, Hydrofluoric.) Hydrocyanic Acid. (See Acid, Hydrocyanic.) Insect and Vermin Destroying Preparations frequently contain carbon bisulphide, gasoline, naphtha or other inflammable liquids. Such prepara- tions are classed as inflammable liquids. Iron Mass is a mixture of wood shavings with a hydrated ferric oxide. If carefully made and properly oxidized, it is entirely safe. If an undue amount of unoxidized iron remains, further oxidation is liable to occur, causing sufficient heat in closely packed material to cause fire. Material is used to remove sulphur from coal gas. If properly prepared it is not classed as an inflammable by the I. C. C. Regulations, but if not properly prepared it is a forbidden article and is refused by most of the steamship companies. If not properly oxidized it is classed as a forbidden article by tl:e I. C. C. Regulations. Iron Mass, Spent (Iron Sponge, Spent) consists of the iron mass or sponge after saturation with sulphur in gas purification. The spent material is hable to spontaneous combustion on exposure to air. At the present time there is fittle traffic in this material. Iron Sponge. (See Iron Mass.) Iron Sponge, Spent. (See Iron Mass, Spent.) Japan Drier. (See Drier, Japan.) Iron Turnings, Borings, Filings, when in large bulk, have a fire hazard, as they oxidize spontaneously if wet and the oxidation may produce enough heat fcr ignition. This risk is not sufficient to cause material to be classed as inflammable by I. C. C. Regulations and material is accepted by stean: s'r ip companies. Kerosene is a petroleum distillate commonly used for lighting purposes It has a flasn. point approximately 115-125 F., and is not classed as an in flammable liquid by the I. C. C. Regulations. It is not accepted by some of the steamship companies. Ketone, Methyl or Ethyl. (See Ethyl Methyl Ketone.) Laboratory Supplies, N. O. S. (See Chemicals, N. O. S.) . Lacquer usually consists essentially of nitrocellulose dissolved in a volatile solvent or a mixture of volatile solvents. Inflammability depends on the character of these solvents. It is classed as an inflammable liquid. Lacquer (Shellac) consists of a solution of shellac in alcohol and lias a flash test of about 40-70 F. It is classed as an inflammable liquid. 38 FIRE PREVENTION AND PROTECTION Lead Nitrate is a heavy white translucent salt, which is an oxidizing agent. It is used medicinally, and in the color industry. It is commonly shipped in barrels and boxes and when so packed is not classed as an oxidizing material by the I. C. C. Regulations. Leather Cement is a solution of rubber in gasoline or carbon bisulphide, and is consequently very inflammable, having a flash test of approximately o F. It is classed as an inflammable liquid. Leather Meal. (See Dessicated Leather Scrap.) Leather Scrap. (See Dessicated Leather Scrap.) Ligroin is the more volatile distillate from crude petroleum; it has a flash test of o F. It is classed as an inflammable liquid. This term is seldom used. , Lime. (See Calcium Oxide.) Light Oil. (See Benzole.) . Liniments frequently contain crude petroleum, ether, alcohol and other volatile inflammable liquids. Liquid Bronze. (See Bronzing Fluids.) Liquids, N. O. S. Classification depends on character. Liquefied Petroleum Gas is the liquid condensed by compressing the gas fron 1 petroleum oil wells, known as casing head gas. For transportation purposes the term is applied only to such products whose x vapor tension at 100 F. exceeds 10 Ibs. per square inch. When the vapor pressure at 100 F. does not exceed 10 Ibs. per square inch, it may be shipped as gasoline. When the vapor pressure at 100 F. lies between 10 Ibs. and 25 Ibs. per square inch, shipments must be made in metal kegs, drums or barrels complying] with I. C. C. Specification No. 5, or in specially built tank cars. Such material is classed as inflammable liquid. When the vapor pressure at 100 F. exceeds 25 Ibs. per squate inch, material must be shipped as a compressed gas. Luxor Oil is a trade name for a certain make or grade of petroleum oil used for burning and illuminating. It is not classed as an inflammable liquid. Magnesium, Metallic, is a white metal; in mass it is non-hazardous, but in form of powder or ribbon it is highly inflammable, burning with intense heat and light. It is used in flashlight powder and pyrotechnics. In powdered form it is classed as an inflammable solid. Matches, " Strike Anywhere " usually contain phosphorus sesquisulphidt and potassium chlorate, together with other ingredients. Under the present Federal law the manufacture or importation of matches containing yellow or white phosphorus is not probable. The new matches are non-poisonous, but have about the sanae fire hazards as those containing the yellow or white phosphorus. The temperature of ignition is much higher than with the old phosphorus match, but sensitiveness to impact and friction is about the same. The risks in transportation are about the same as with the old match. When a package of matches is ignited by impact or friction, the head composi- tion burns off the matches, and the fire generally goes out unless the package is broken. If the package is broken, allowing access of air, the fire will continue. Strike Anywhere Matches are classed as inflammable "solids. Matches, N. O. S., may be either " strike anywhere " or " strike on box " matches. In former case they are classed as inflammable. Matches, " Strike on Box," are those that are supposed to strike only on the prepared surface of the box. They can, however, usually be ignited by rubbing- on glass, linoleum, or on a smooth, unvarnished surface. The active principle of the head composition is potassium chlorate, while the prepared surface on box contains red phosphorus. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 39 EDITOR'S NOTE. The Underwriters' Laboratories label one manufacturer's matches as meeting the following requirement: Class A, or Strike-on-Box. These have heads made of a stable chemical compound with heat ignition point exceeding 340 degrees Fahrenheit and with low susceptibility to ignition by shock and with the explosive character and the fly hazard during combustion reduced so far as is at present' practicable for this type of match and have strong splints, treated to prevent afterglow. Class B, or Strike-Anywhere. These have heads made of stable chemical compounds with heat ignition point exceeding 300 degrees Fahrenheit, and especially well safeguarded against ignition by shock, with practically no explosion or fly hazard during com- bustion and with the inert bulb (not ignitible by friction) prevent- ing to a large degree the accidental ignition of the tip, and have strong splints treated to prevent afterglow. Mercuric Chloride, or Corrosive Sublimate, is a heavy white salt in form of powder or lumps. It is very poisonous, but not otherwise hazardous for shipment. It is not accepted by some steamship lines. Metallic Potassium and Metallic Sodium are soft white metals of silvery lustre on freshly cut surface, similar in appearance to freshly exposed surface of lead. These metals are very readily oxidized, and contact with water will cause ignition. They are, therefore, packed in mineral oil to protect from air or water, or in hermetically sealed tin cylinders or metal drums. The chief risk with these metals is that they may be brought in contact with water. They are classed as inflammable solids. Metal Polish, Liquid. (See Polish.) Methyl Alcohol. (See Alcohol, Wood.) Mirbane Oil, or Mono-Nitro-Benzol, is a heavy oily liquid of yellow to brownish color, and having the odor of bitter almonds. Material is not very inflammable, having a flash test of approximately 200 F. Moss, Florida. This material, owing to fibrous nature, is readily ignited by sparks, etc. Moving Picture Film consists largely of nitrocellulose and has risks similar to pyroxylin plastics, but to a greater degree. Material may be ignited by sparks or by proximity tc steam pipes or other sources of heat. Material when ignited burns with extraordinary and almost explosive rapidity. Rolls of films should be packed in strong and tight boxes, complying with the I. C. C. Regulations. They are classed as inflammable solids when shipped by express. There are some non-inflammable films made of cellulose acetate. Owing to the higher cost, and lack of durability of this kind of film, the amount used is negligible. Muriatic Acid. (See Acid, Hydrochloric.) Naphtha. (See Benzine or Benzol.) Naphtha Cement. (See Leather Cement.) Naphtha, Coal Tar. (See Benzol.) Naphtha Soap is a soap said to contain a small percentage of naphtha. This soap is alleged to have caused fire and explosion several years ago in a ship's hold at Liverpool. It is not received by some of the steamship lines, but is not classed as an inflammable by the I. C. C. Regulations. Naphtha, Wood. (See Alcohol.) Naphthalene (Coal Taf Camphor) is a white crystalline solid, having odor somewhat similar to camphor. Material is readily ignited by sparks. 4O FIRE PREVENTION AND PROTECTION Negative. Cotton. (See Nitrocellulose.) Neutral Spirits. (See Alcohol, Grain.) Nitrate of Barium. (See Barium Nitrate.) Nitrate of Lead. (See Lead Nitrate.) Nitrate of Potassium. (See Potassium Nitrate.) Nitrate of Soda, (See Sodium Nitrate.) Nitrate of Strontia. (See Strontium Nitrate.) Nitre. (See Potassium Nitrate.) Nitrite. (See Sodium Nitrite.) Nitric Acid. (See Acid, Nitric.) Nitrating Acid. (See Acid, Mixed.) Nitre-Benzol. (See Mirbane Oil; see Trinitro Benzol.) Nitrocellulose is formed by the nitration of cotton by treatment with a mixture of nitric and sulphuric acids. After removal of acid the product is dried. It then has the same physical form as the original cotton, but is highly inflammable and explosive. Sometimes the nitrocellulose is pulped before drying, and is then in form of a fine light powder rather than in fibrous condition. Nitrocellulose when dry, is shipped under requirements for high explosives. When wet with volatile solvent! or dissolved in solvents it is classed as an inflammable liquid. When wet with not less than 20 per cent of water it is classed as an inflammable solid. Nitroglycerin is obtained by nitration of glycerin with a mixture of nitric and sulphuric acids. It is a heavy oily liquid of yellowish color resembling glycerin in appearance. It is highly explosive and dangerous, and shipment is prohibited. Nitroglycerin. Spirits is a solution of nitroglycerin of not more than 10 per cent strength in grain alcohol. It is used for medicinal purposes. The inflammability of this solution is the same as that of grain alcohol. It is not explosive, but rupture of package may allow alcohol to evaporate, and thus leave the explosive nitroglycerin. On account of the practice of shipping this article in small units, seldom exceeding four ounces of one per cent solution, in quantity, it is .not mentioned in the list of dangerous articles in the regulations. Nitrotoluol. There are various compounds shipped as nitrotoluol, for example, dinitrotoluol, mononitrotoluol, and trinitrotoluol, some liquid and some solid. None of the liquid nitrotoluols are explosive or dangerous. Of the solid nitrotoluols, trinitrotoluol is the only one classed as a high explosive. Nitrous Ether. (See Ethyl Nitrite.) Oil, Dead, is the heavy oil distilled from coal tar after the distillation of the light oil. This heavy oil is not very inflammable, having a high boiling point and flash test. It is not classed as an inflammable liquid by the I. C. C. Regulations. Oil, Mirbane. (See Mirbane Oil.) Oil, Petroleum, N. O. S. Classification depends on flash point. Oil, Rosin, Light, is distilled from rosin. It is a light oil, having about the same degree of inflammability as turpentine. Oil of Turpentine. (See Turpentine.) Oil of Vitriol. -(See Acid, Sulphuric.) Oxygen is a colorless, odorless, non-inflammable gas. It is shipped com- pressed in steel cylinders. It requires a green (gas) label. Some of these cylinders contain the oxygen under very high pressures, approximately 2,000 Ibs. per square inch. It is not accepted by some steamship companies. . Paint, Aluminum. (See Bronzing Liquid.) Paint, Bronzing. (See Bronzing Liquid.) DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 41 Paint, Gold. (See Bronzing Liquid.) Paints, Liquid, are paints in which the pigment is generally of miner-il or metallic origin; the inflammability of these paints depends wholly on the nature of the liquid ingredients. Paint Removers frequently contain wood alcohol, naphtha or other in- flammable solvents, and such materials are classed as inflammable liquids. Paper, Waste. Old or scrap paper shipped in bales is readily ignited by sparks. It is also liable to have a fire hazard owing to the accidental pres- ence of matches, oily waste, and other foreign articles. Paraffin Oil is a heavy non-volatile petroleum oil of high flash test. It is not accepted by some steamship lines. Paste, Shoe, may be a solution of rubber in gasoline or carbon bisulphide, and therefore would be classed as an inflammable liquid. Pentane is a clear, colorless, volatile liquid, having a pleasant odor. It has a specific gravity of 0.63, and boils at temperature of 95 F. or less. It gives a flash test at or below o F. and is consequently highly inflammable. It is obtained from the more volatile portions of petroleum, and is used as a standard in determining candle power of various lights and illuminants. Material is about the same inflammability as 88 naphtha. It is classed as an inflammable liquid. Perchlorate of Potash. A white crystalline solid, used as an oxidizing agent in fireworks and explosives. It is classed as an oxidizing material by the I. C. C. Regulations. It is not accepted by some steamship companies. Petroleum Ether. (See Benzine.) Petroleum Spirit. (See Benzine.) Petroleum Naphtha. (See Benzine.) Petroleum Oil may include any oil derived from crude petroleum, but usually term is used to indicate the ordinary illuminating oil. The classifica- tion as to inflammability will depend on flash test. Petroleum Products, N. O. S. Classification as to inflammability will depend on flash point. Phenol. (See Acid, Carbolic.) Phosphorus, Red or Amorphous, is different in physical form from yellow phosphorus. It is a reddish brown powder, not spontaneously inflammable, nor poisonous. It is not dangerously inflammable, and is not classed as inflammable, and its shipment is not restricted by either the railways or steamship lines. Phosphorus, Yellow, is a yellow, waxy solid of peculiar characteristic odor. It is highly inflammable and will ignite at ordinary temperature if exposed to the air. It is usually shipped under water. Beside being inflammable, it is very poisonous. It is classed as an inflammable solid. It is not generally accepted by the steamship companies. Phosphorus, White. (See Phosphorus, Yellow.) Pintsch Gas is formed by heating fuel oil in a retort. The gas produced is. compressed, the condensed liquid is drawn off, and the dry compressed gas is stored in iron or steel tanks. Its chief use is for lighting railway coaches. It is shipped in metal cylinders and requires the red (gas) label. Pitch Roof Coating. (See Cement, Roofing.) Platinum Fuse (Platinum Black) is finely divided metallic platinum, which causes spontaneous ignition of mixtures of air and inflammable vapors or gases. It is used in patent cigar and gas lighters, also in some chemical apparatus. Polish, Liquid. May contain inflammable liquid ingredients, of such char- acter as to make flash test of mixture 80 F. or lower. Polishing Liquids. (See Polish.) 42 FIRE PREVENTION AND PROTECTION Potash, N. O. S., may include nitrate, chlorate or permanganate of potash, and therefore be classed as an oxidizing material. Potassium Chlorate. (See Barium Chlorate.) Potassium Cyanide is a heavy white solid material, highly poisonous, but not otherwise hazardous. It is used in recovering precious metals, in case hardening and electro-plating. It is not accepted by some steamship lines, but is not classed as a hazardous article by the I. C. C. Regulations. Potassium Metallic. (See Metallic Potassium.) Potassium Nitrate is a white crystalline salt, which acts as an oxidizing agent. It is used to some extent chemically, and largely in the manufacture of black rifle powder. It is commonly shipped in barrels or boxes, and when so packed is not classed as dangerous by the I. C. C. Regulations. Potassium Permanganate is a purplish crystalline salt, soluble in water, giving a highly colored solution. It is very rich in oxygen and may cause fire when mixed with combustible material. Contact with sulphuric acid will also cause fire. It is classed as an oxidizing -material by the 1. C. C. Regulations. It is not accepted by some steamship companies. It should never be packed in the same outside- container with formaldehyde. Potassium Peroxide. (See Sodium Peroxide.) Preparations, Insect and Vermin Destroying, if liquid, sometimes contain carbon bisulphide or gasoline, and would in such case be classed as in- flammable liquids. Preservers, Iron, Steel, or Wood, may contain volatile inflammable liquids sufficient to lower flash test to 80 F. or below. Primers, Electric. (See Electric Primers.) Primers, Percussion and Time Fuses are devices used to ignite the black powder bursting charges of projectiles, or the powder charges of ammunition. For small-arms ammunition the primers are usually called " small-arm primers " or " percussion caps." Proof Spirits. (See Alcohol, Grain.) Prussic Acid. (See Acid, Hydrocyanic.) Pyralin. (See Celluloid.) Pyroxylin. (See Nitrocellulose.) Pyroxylin Plastic. (See Celluloid.) Pyroxylin Solutions consist of pyroxylin, nitrocellulose, or soluble cotton dissolved in amyl acetate, or other solvent. The pyroxylin solutions are used as a basis for the manufacture of lacquer, leather coating compounds, leather substitutes, etc., and are generally thicker than ordinary lacquers, but have no greater fire hazard. They are classed as inflammable liquids. Rags, Old, are refused by certain steamship lines owing to the fire risk. Old rags are commonly very dirty and if oily or wet are liable to spon- taneous heating or ignition. Rags contaiinng more than 5 per cent animal or vegetable oil, and wet rags are prohibited articles under the I. C. C. Regulations. Railway Fusees. (See Fusees.) Railway Torches. (See Fusees.) Railway Torpedoes. (See Torpedoes, Track.) Removers, Paint, Oil or Varnish. (See Paint Removers.) Rhigolene. (See Benzine.) Rice Straw is refused by certain steamship lines due to liability to fire from sparks, etc. Rosin Dross. (See Batting, Dross.) Rubber, Regenerated, Shoddy, or Reclaimed, consists of old rubber which has been subjected to chemical treatment of various kinds to prepare it for further use in the rubber industry. Some grades of these regenerated, shoddy DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 43 or reclaimed rubbers are liable to spontaneous ignition. According to the I. C. C. Regulations these rubbers must be packed in tight metal containers, or in wooden boxes complying with Shipping Container Specification No. 17, except when in the form of dense, homogeneous, non-porous sheets, or rolls, the sheets of thickness of % inch or greater packed flat or in rolls. Certain grades of rubber scrap if ground, powdered, or granulated, are also subject to this risk of spontaneous ignition. Such scrap containing more than 45 per cent rubber must also be shipped in tight metal containers or in wooden boxes complying with Shipping Container Specification 17. Re- generated, reclaimed, or shoddy rubbers, or ground rubber scrap icquiring this special packing are classed as inflammable solids under the I. C. C. Regulations. Rubber Cement, Rubber Solution. (See Cement, Rubber.) Safety Fuse consists ordinarily of a core of fine grain black powder, which is surrounded by yarn, tape, pitch, rubber, etc. Squibs are merely small paper tubes containing a small quantity of black powder, one end of each tube being twisted and generally tipped with sulphur. Saltpetre. (See Potassium Nitrate.) Shavings, Wood, are refused by some steamship lines, due to risk of fire from sparks or other external causes. Shellac, Liquid, is a solution of shellac in grain alcohol or denatured alcohol. It has flash test of 40-70 F., respectively, according to solvent. It is classed as an inflammable liquid. Small-arms Ammunition. (See Ammunition.) Sodium Metallic. (See Metallic Sodium.) Sodium Nitrate is a white or yellowish white salt, imported in large amount from Chili. It is used very largely in fertilizers, in explosives, and in the manufacture of nitric acid. It is hygroscopic, and is therefore liable to be quite damp. It is commonly shipped in jute bags of approximately 200 pounds capacity. When so packed it is classed as an oxidizing material by the I. C. C. Regulations. If for any reason it is packed in boxes, barrels or kegs as are the other nitrates it is not classed as an oxidizing material. Sodium Nitrite is a yellowish white salt, somewhat moist in appearance. It is an oxidizing material which, while containing less oxygen than the nitrates, is more readily decomposed, and therefore generally more active. When mixed with organic matter, it is more readily ignited than a corre- sponding mixture of sodium nitrate. It is used in the manufacture- of dyes. Material is rather hygroscopic, and is commonly shipped in barrels, casks or cases, and not in bags. Sodium Peroxide, or Potassium Peroxide, is a white or yellowish white powder possessing very strong oxidizing properties. It is decomposed by water or acids. In contact with organic matter it is ignited by heat, friction or moisture. It is always shipped in tight, metallic containers. It is a hazardous commodity. It is classed as an oxidizing material. Softener, Leather, may contain inflammable liquids. Soluble Cotton. (See Nitrocellulose.) Solvents include such inflammable liquids as acetone, ether, naphtha, etc. Such articles are classed as inflammable liquids. Solvents may have flash points above or below 80 F., according to nature. Soot consists chiefly of finely-divided carbonaceous matter together with some ammonium sulphate. The presence of latter renders it of value as a fertilizer. It is liable to spontaneous combustion. Special Fireworks include all that contain any quantity of red phosphorus, a fulminate, or other high explosive sensitive to shock or friction; or that 44 FIRE PREVENTION AND PROTECTION contain units of such size that the explosion of one while being handled would produce a serious injury; or that require a special appliance or tool, mortar, holder, etc., for their safe use: or that are designed for ignition by shock or friction. Examples are giant firecrackers, bombs and salutes (not high explosives), toy torpedoes and caps, ammunition pellets fired in a special holder, railway torpedoes, etc. Spirits of Nitrous Ether. (See Ethyl Nitrite.) Stain, Furniture or Leather, may contain inflammable liquids of such nature as to give flash point of 80 F. or below. Spirits of TurpeiAine. (See Turpentine.) Strontia may be term used to designate strontium nitrate. Strontium Nitrate consists of a heavy white crystalline salt, which is a strong oxidizing agent. Its principal use is making a red fire in fireworks. It is commonly shipped in barrels, and boxes, and when so packed is not classed as an oxidizing material by the I. C. C. Regulations. Sulphuric Acid. (See Acid, Sulphuric.) Sulphur Dioxide is the gas formed by burning sulphur on iron pyrites in air. It has the well known irritating and suffocating odor of burning sulphur. The liquefied gas is shipped in iron or steel cylinders. It is entirely non-inflammable. The pressure at 70 F. is approximately 50 pounds per square inch. It requires a green (gas) label. Tankage, Dried Blood, is composed of blood from slaughter houses, evap- orated to dryness and pulverized. It is used as fertilizer. It is not inflammable. Tankage, Garbage. (See Garbage Tankage.) Tankage, N. O. S., consists chiefly of various kinds of slaughter house scraps and offal. The fat and grease are first extracted, and residue is then dried. Tankage of this character is not inflammable, nor liable to spon- taneous combustion. e Temperatures. In this pamphlet measurements of temperature Lave been expressed in Fahrenheit degrees, as that scale is in common every day use throughout the United States and Canada. In technical books, laboratory reports, etc., the Centigrade scale is often used. The following table will serve to change the Centigrade temperature to the corresponding Fahrenheit temperature. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 45 COMPARATIVE TABLE OF THERMOMETERS 1 Fahrenheit degree = 5/9 deg. Cent. 1 Centigrade degree = 9/5 deg. Fahr. 1 Reaumur degree =9/4 deg. Fahr. Temp. Fahrenheit = 95 X temp. C. + 32 deg Temp. Centigrade = 5/9 (temp. F. 32 deg.) Temp. Reaumur = 4 / 5 temp. C. Freezing point: Reaumur = deg.; Cent. = deg.; Fahr. = 32 deg Boiling point: Reaumur = 80 deg.; Cent. = 100 deg.; Fahr. = 212 deg. = 4/9 deg. Reaumur = 4/5 deg. Reaumur = 5/4 deg. Cent. = 9/4 R. -f 32 deg. = 5/4 R. 4/9 (F. 32 deg.) Cent. Fahr. Reau. Cent. Fahr. Reau. Cent. Fahr. Reau. 18 14 107 225 86 234 455 187 15 5 12 110 230 88 237 460 190 12 10 10 113 235 90 240 466 192 9 16 7 116 241 93 242 469 194 7 19 6 118 244 94 245 475 196 4 25 3 121 250 97 248 480 198 1 30 1 124 255 99 251 4S6 201 2 36 2 127 261 102 253 489 202 5 41 4 129 264 103 256 495 205 7 45 6 132 270 106 259 500 207 10 50 8 134 275 107 262 505 210 13 55 10 137 280 110 265 511 212 16 61 13 140 296 112 267 514 214 18 64 14 142 289 114 270 520 216 21 70 17 145 295 116 273 525 218 24 75 19 148 300 118 276 531 221 27 81 22 151 306 121 278 534 222 29 84 23 153 309 122 281 540 225 32 90 26 156 315 125 284 545 227 35 95 28 159 320 127 287 550 230 38 100 30 162 325 130 290 556 232 41 106 33 165 331 132 292 559 234 43 109 34 167 334 134 295 565 236 46 115 37 170 340 136 298 570 238 49 120 39 173 345 138 301 576 241 52 126 42 176 351 141 303 579 242 54 129 43 178 354 142 306 585 245 57 135 46 181 360 145 309 590 247 60 140 48 184 365 147 312 595 250 63 145 50 187 370 150 315 601 252 66 151 53 190 376 152 317 604 254 68 154 54 192 379 154 320 610 256 71 160 57 195 385 156 323 614 258 74 165 59 198 390 158 326 620 261 77 171 62 201 396 161 329 625 263 79 174 63 203 399 162 332 630 266 82 180 66 206 405 165 335 636 268 85 185 68 209 410 167 337 639 270 88 190 70 212 415 170 340 645 272 91 196 73 215 421 172 343 650 274 93 199 75 217' 424 174 346 656 277 96 205 77 220 430 176 348 659 278 99 210 79 223 435 178 351 665 281 102 216 82 226 441 181 354 670 283 104 219 83 228 444 182 357 675 . 286 / 231 450 185 360 681 288 46 FIRE PREVENTION AND PROTECTION Toluene is a distillate from coal tar. It resembles benzol in odor and appearance, but is somewhat heavier and less volatile. It has a flash test of 55 F. It is classed as an inflammable liquid. Toluol. (See Toluene.) Torches, Railroad. (See Fusees.) Torpedoes, Toy, small paper-covered pellets containing a paper cap con- taining a small quantity of red phosphorus and chlorate. This cap is sur- rounded by particles of gravel to produce friction. The paper cap in torpedo is sometimes replaced by a small particle of loose, dry, silver fulminate. Classed as special fireworks. Sometimes these torpedoes owing to undue sensitiveness or improper packing, will explode in mass. Such explosions are rare, and of comparatively slight force. Torpedoes, Track, consist of hollow tin or fiber discs, filled with a mixture of sulphur, potassium chlorate, and sand or gravel. They are meant to be exploded by weight of locomotive passing over them. Classed as special fireworks. Trinitro Benzol. This compound when dry is a high explosive, but when wet with not less than 20 per cent water and placed in waterproof con- tainers, may be shipped as inflammable solid, with yellow label. Trinitro Phenol. (See Trinitro Benzol.) Trinitrotoluol. (See Trinitro Benzol.) Turpentine is a clear, colorless liquid of well known characteristic odor. It is obtained by the distillation of the exudation from - pine trees. It is used principally in paints and varnishes. It has a flash test of 95 F. Turpentine Substitutes are usually petroleum distillates, usually having about the same flash test as turpentine, but the flash point may be below 80 F. Varnish Removers. (See Paint Remover.) Varnish, N. O. S., may have flash test at 80 F. or below. Viscoloid. (See Celluloid.) Whistling Bombs. (See Bombs, Whistling.) Wood Flour is finely divided wood, which has been reduced to a fine powder, by mechanical means. It is used as an absorbent in dynamite manufacture, and also to a certain extent in paper making. It is readily ignited by sparks, but burns slowly when ignited. It is not considered liable to spontaneous ignition. It is not classed as a hazardous article by the I. C. C. Regulations and is commonly accepted by the steamship companies. Wood Naphtha. (See Alcohol, Wood.) Wood Pulp. This term is commonly applied to Wood Flour in the ex- plosives trade. It is more properly applied to the material made by digesting wood with caustic soda, or sulphurous acid. These pulps are felted and baled. They are not used in the explosives business, but in paper manu- facture. As regard to hazard wood pulp is approximately the same as wood flour. Wood Spirits. (See Alcohol, Wood.) Xylene, or Xylol, is a coal tar distillate similar to toluol, but heavier and less inflammable. It has a flash test of 95 F. Xylonite. (See Celluloid.) Zinc Dross. (See Dross, Zinc or Lead.) . Zinc Dust, consists chiefly of finely divided metallic zinc. It is liable to spontaneous ignition if wet. It is classed as an inflammable solid. Zinc Flue Dust, from some processes is very similar to zinc dust and has the same risks. Other zinc flue dusts consist almost wholly of oxides and are non-hazardous. DANGEROUS ARTICLES OTHER THAN EXPLOSIVES 47 COMMON NAMES OF CHEMICAL SUBSTANCES Aqua Fortis Nitric Acid Aqua Regia Nitro-Muriatic Acid Blue Vitriol Sulphate of Copper Cream of Tartar Bitartrate of Potassium Calomel Chloride of Mercury Chalk Carbonate of Calcium Salt of Tartar Carbonate of Potassia Caustic of Potassa Hydrate of Potassium Chloroform Chloride of Gormyle Common Salt Chloride of Sodium Copperas, or Green Vitriol Sulphate of Iron Corrosive Sublimate Bi-chloride of Mercury Diamond Pure Carbon Dry Alum Sulph. Alum, and Pptassium Epsom Salts Sulphate of Magnesia Ethiops Mineral Black Sulphide of Mercury Fire Damp Light Carbureted Hydrogen Galena Sulphide of Lead Glucose Grape Sugar Goulard Water Basic Acetate of Lead Iron Pyrites Bisulphide of Iron Jeweler's Putty Oxide of Tin King Yellow Sulphide of Arsenic Laughing Gas Lime Lunar Caustic Mosaic Gold Muriate of Lime. . . Protoxide of Nitrogen . Oxide of Calcium . Nitrate of Silver . . Bisulphide of Tin Chloride of Calcium Niter of Saltpeter Nitrate of Potash Oil of Vitriol Sulphuric Acid Potash Oxide of Potassium Red Lead Oxide of Lead Rust of Iron Oxide of Iron Sal Ammoniac Muriate of Ammonia . Slacked Lime : Hydrate of Calcium Soda Oxide of Sodium Spirits of Hartshorn Ammonia Spirit of Salt Hydrochloric or Muriatic Acid Stucco, or Plaster of Paris Sulphate of Lime Sugar of Lead Acetate of Lead Verdigris Basic of Acetate Vermilion Sulphide of Mercury Vinegar Acetic Acid (Diluted) Volatile Alkali Ammonia Water Oxide of Hydrogen White Precipitate " Ammoniated Mercury White Vitriol Sulphate of Zinc MANUFACTURING HAZARDS On examining the danger-producing features, or hazards, as they are commonly designated, , of various businesses, it will be found that most of them can be classified as furnaces, driers or kettles. There are many, however, which can hardly be included in any of these groups, and, as they are dissimilar, they will, in the following article, be treated under the general heading " Miscellaneous." Furnaces In practically all instances the features of significance here are setting, clearance, stack or chimney and method of heating or fuel used. By setting is meant the nature of the enclosing walls of the fur- nace and the manner in which these, as forming the furnace, are set or arranged, as well as the condition in which they may be found. Clearance refers to the distance of any heated portions of the furnace from woodwork or other fixed inflammable materials, and does not include distance to or proximity of temporary rubbish or other materials, which is a matter of management. Clearance is further analyzable into bottom, side meaning any one or all four sides and overhead clearance. By stack or chimney is meant the enclosure for the flue conveying away the heated gases of combustion, including the breeching or uptake or downtake to such stack or chimney. The construction, location inside or outside or in walls, condition and clearance of stacks or chimneys are the significant features in connection with them. Method of heating or fuel used refers to the source of heat, and includes coal, coke, wood, gas, gasolene, electricity (as in carbide furnaces), fuel oil, etc., and the conditions under which these may be handled or used. A fuller treatment of these features is given under " Boilers," and will not be repeated elsewhere. Annealing Ovens'. These are too numerous in kind to receive specific mention. The more common and the general characteristics of the ovens as a class, therefore, will be given. Annealing ovens are primarily arid principally for drawing an undesired temper acquired in shaping materials or to prevent brittleness by providing a gradual cooling process. Plate glass annealing ovens or kilns, as they are called, are large flat ovens heated to about noo degrees F., into which the freshly rolled plate of glass is pushed and kept for five days until it has gradually cooled. Inasmuch as the roofs over these ovens are gen- erally low, the heat from open doors may, in time, desiccate the roof timbers ; the roof supports are also frequently found in contact with the setting. 48 M.\\rF.\<"! fkixc HAZARDS 49 Sheet-iron annealing ovens and those in tin-plate rolling mills are small house-like ovens, .generally brick and iron-bound, in which the sealed annealing-boxes are placed, the boxes containing stacked sheets of iron rendered too hard by the repeated rolling they have received. Roofs above these are low in some plants; they should be well away from the tops of the ovens, and the surrounding floor should be fireproof, as the annealing boxes are dragged out quite hot. The bake ovens or annealing ovens in wire mills are for drawing the temper acquired in passing the wire through the dies in the operation of " drawing," or for drying the coils after the scale has been removed from the rods. Generally brick and iron,- with no special characteristics. Annealing ovens for beer bottles or glass bottles, to be used under pressure, differ from leers (q. v.), in that the bottles are stacked in brick, iron-bound ovens and allowed to remain several days. Malleable castings are annealed by enclosing 'them in pots or boxes containing red hematite and heating them several days in a ( brick oven-like furnace. Assaying Furnaces. There are several general kinds, for cal- cination, roasting, reduction, fusion, scorification, cupellation and smelting. If ore be damp, it is calcined to dry it; if it be a sulphide, it must be roasted before charged in the crucible with the fluxes, etc., the object of roasting being to ensure oxidation and the elimination of sulphur, arsenic, antimony, etc. In reduction and fusion the ore is heated with fluxes and reducing agents in a crucible or scorifier. Scorification and cupellation may both be classed as a combination of fusion, roasting and sublimation, the difference being that in the case of cupellation the volatile compounds formed are absorbed by the cupel, while in scorification they form a slag. Smelting in its restricted sense is the reduction of ores, sweepings, metallurgical products, etc., by fusion in a furnace. Calcining and roasting furnaces have shallow fireplaces and, ordinarily, brick bodies bound with iron, cast-iron top plate, removable grate-bars, a hood to carry off fumes and a stack or chimney of brick, iron or clay; the temperature used is not high. Reduction and fusion fur- naces are similar to ordinary crucible brass furnaces (q. v.) ; a high temperature is used. The various furnaces above-mentioned are similar to one or the other of these forms. Bake Ovens. Reference is made here to ovens for baking crack- ers, bread, etc. Modern bakeries generally have large brick ovens with a grate fire at the bottom of a large chamber, in which, above the fire, rotates a sort of ferris wheel, the cars of which are flat pans to carry the crackers, biscuits, etc., to be baked. These ovens have brick-arched ceilings covered with a foot or more of sand, so that top clearance is not so significant as side clearance. The firing pit should be fireproof. The wheel is moved by machinery and so timed in its rotation that baking is accomplished in one complete turn, when the product is removed by paddles. Xewly-baked crackers should not be barreled immediately, as they contain sufficient heat to cause trouble. Xor should the cracker coolers and chutes be of wood. Bread bake ovens are generally flat and massively built, so as to retain the heat at an even temperature, and clearance is not so important, although it is well to keep them free. Portable iron I 50 FIRE PREVENTION AND PROTECTION ovens are also frequently used for various baking operations in the case of smaller orders, being practically large ovens similar to those in ranges. Bark Furnaces. Generally in connection with boilers at tanneries and for burning spent bark. Occasionally they are mere burners, like fireplaces, in which no effort is made to utilize the heat, but as a rule, they are brick and iron furnaces attached to the boiler fronts and fed from the top, the bark being piled on top as it falls from the conveyor. Inasmuch as the bark is damp, this practice and that of piling it against the side setting of the furnaces and boilers are not so objectionable as they would appear. Barrel Heaters. Usually the worst feature in cooper shops, not excepting the boiler hazard. Sometimes they are simply open hearths on which the barrels are placed and a fire built inside. Again, they are salamanders on a platform. Yet again they are cylinder-like stoves with the flue at the bottom, or conical-shaped stoves with telescoping flues at the apex, so as to permit the removal of the barrels from about the stoves. Rarely they are gas-heated cylindrical stoves or steam-heated cylinders. Probably, the most objectionable form is the open hearth; the safest, the steam cylinder. Salamanders are not so bad as the open hearth, but nearly, and the other forms are fairly safe when properly arranged. Doubtless, the reasons for these opinions are clear when it is reflected that refuse nearly always strews the floor about such heaters. The floor about heaters for 6 feet or more should be protected. Bessemer Converters. Tilting steel, fire-brick-lined furnaces for eliminating the carbon and silicon from pig iron, preparatory to its conversion into steel or ingot iron, by forcing a blast of air through the iron while it is molten. Inasmuch as the blast is powerful, sparks and red-hot cinders are thrown 100 feet or more into the air, and all roofs within reach should be incombustible. Billet Furnaces. Reheating furnaces for billets which are blcnms, of iron or steel drawn into smaller bars. Generally brick, iron- bound. Clearance of both stack and furnace important. Blacksmith Forges. These are in general stationary and port- able. Practically all portable forges are iron or steel, with attached geared blowers. Stationary forges may be of the portable type or consist of iron or brick bodies into the center of which the blast-hole is built. Occasionally, such forges have wooden box-like bodies ; these are objectionable, as a rule. Forges are such simple hazards that the dangers are often overlooked. A few remarks are therefore added. They should not be located near wooden partitions or boxes or other inflammable materials against or into which coals might land when the blast is on. These sometimes smoulder undetected and break out later. Floors which are splintered or in bad repair or with wide cracks between the boards are also objectionable, as well as the presence of openings in sheathing or lath and plaster finish on walls, ceilings or partitions. The fans or blowers supplying the blasts are sometimes run by belts from the floor below, and care should be taken to see that nothing inflammable is underneath the belt-hole. Anvils are also apt to throw scale around even further than the sparks from forge fly ordinarily. MANUFACTURING HAZARDS 51 Blast Furnaces. A type of furnace, consisting of tall structures in which the materials and fuel are mixed together, an air blast introduced near the bottom, and in which fusion of the contents is effected. The principal furnace of the type is used to smelt ore in making pig iron. Formerly they were brick or stone, like huge lime kilns, but nowadays they are tall iron and steel stacks, lined with fire-brick, with loading platforms near the top and tap-holes and tuyeres near the bottom, the tap-holes being for draining off the molten iron and the tuyeres the mouths of the air blasts. A bell or cup-and-cone arrangement closes the top after each charge. The gases pass through a flue in the side into a " down comer " leading to the boilers, " stoves/' etc. Explosions, arising from air admitted during charging, are possible, but are guarded against by explosion doors consisting of simple flap-checks. There is also danger of the charge bridging or arching, technically known as " hanging," within the furnace, and then collapsing and bursting the sides or bottom out. There should, therefore, be no inflam- mable material near the furnace. Owing to the repeated flaring noted at the top of the furnaces during charging, the structures on the loading platform near the charging door should be fireproof. Smaller furnaces of the type are used in smelting lead. Bloom Furnaces. For reheating blooms or long slab-like masses of steel or malleable iron from which the slag has been forced by hammer, rolls or squeezer. Clearance of both stack and setting important. Blow Furnaces. In window glass factories. Large reheating furnaces for heating the glass cylinder as it is blown. Generally brick and iron-bound, and burning coke, coal, ga,s or fuel oil. In front of the round openings into which the blower holds the cylin- der are footpaths generally of wood for the workmen to walk back- ward and forward upon in swinging the cylinder. A dip pit is under these paths and generally communicates with a basement. Aside from the regular furnace hazard is the danger of charring the wooden footpath, which is necessarily wood, as the cylinder strikes against it from time to time, and stone and iron would fracture the glass. Bluing Ovens. Generally small brick ovens, practically for tem- pering, used in giving the blue finish to gun barrels, revolvers, etc. No special comments necessary. Boilers. The hazard of these is mainly due to piling lumber or small pieces of wood on top of the boilers to dry, to direct exposure of beams, joists, partition or other woodwork by the breeching or stack, to back-drafts, or to the ignition of piles or trains of shavings in front of the furnace. The objection to drying inflammable materials over boilers arises from the fact that unequal expansion of the boiler itself, its arch- ings or its setting, causes cracks in the setting or arching. Where shavings are used sparks will fly out quite freely, and even hot air will escape from the crevices sufficiently to char and ignite wood near, laid there to be dried out. This is the main danger at this point. The fine dust which settles on top of boilers will in some instances smoulder and hold fire like punk, and an additional danger arises here. The writer has conducted many experiments with such 52 FIRE PREVENTION AND PROTECTION dust. While most dust 'of this 'description will not ignite' easily when laid, some 6f a fluffy, splintery, fibrous nature will, and care should be taken to keep the tops of boilers free from it. The dust from soft wood removed by sanders, especially by side abrasion, is par- ticularly apt to smoulder or flame up. Sand and ashes are sometimes used, to cover the arching, but these are not .safeguards enough to warrant the practice of drying wood, etc., on top of the boiler since they set in time, and fissures and crevices form in them also. Back-drafts are due mainly to the accumulation of unignited gas in the furnace or flue from temporary choking, caused by wind, sudden atmospheric changes, etc., and may send sparks and coals from the furnace into the fire room. For this reason the door of the shavings vault should not be opposite that of the furnace. Neither should any communication with the main building be oppo- site the furnace, even when provided with a fire-door, as the latter might be opened at the time of a back-draft. Back-drafts, however, are not of frequent occurrence. The breeching, unless lined with brick, is a serious exposure to woodwork even two or three feet away, and for this reason proper precaution should be' taken to protect any woodwork so exposed. Soot accumulations sometimes cause over-heating, and even where refuse alone is used as fuel the crowding of a boiler may overheat the breeching. Unlined iron stacks may also become a source of danger for very similar reasons. As a rule, however, such stacks are not as serious hazards as the breeching, which is too frequently ignored as a hazard. Stacks should be well ventilated and provided with hoods and thimbles where they pass through the roof. Joists should not be let into brick stacks unless the latter are very heavy, and it is just as well then to be on the safe side by providing headers about the stacks to carry floor beams or joists. Trains of shavings are sometimes left by a careless fireman from the furnace to the open door of the vault. These may be ignited and start a fire. Again, shavings from the dust collector are occa- sionally allowed to fall through the air from the bottom of the collector to the floor in front of the boiler, where they are shoveled into the furnace. The objection to this practice need not 1 be pointed out. A remote danger is the explosion of dust in the feed flues where shavings are blown directly to the boilers. This danger is practically obviated by the intervention of dust collectors, back- check flaps and automatic regulators. In general, it may be said that "the boiler hazard is most serious when soft wood is worked and merely nominal where wet wood (as in butter-dish factories) is, handled. Where refuse is used for fuel, spark-arresters should be provided for the stack, as the risk or its neighbors often suffer loss from flying sparks. Sparks are particularly noticeable when there is a 'forced draft, unless the draft is produced by exhausting steam into the stack. Brass Furnaces.- As a rule, cylindrical iron, fire-brick-lined fur- naces containing coke fires upon which rest the crucibles holding the brass to be melted. Provided with covers. Coal is nowadays Used as fuel, also, but needs more blast to get the desired heat. Stacks of such furnaces are very hot and usually too light. The furnaces, unless set in the ground, should be suspended in iron pits clear of all woodwork, as side and overhead exposures* are intense. MANUFACTURING HAZARDS 53 Brazing Forges. lira/ing is an operation similar to soldering nn a large scale, the metal corresponding to the solder having, how- ever, a higher degree of fusibility than the latter. It is really the welding of two metals, alike or dissimilar, to a third between them. Ordinarily some modification of a Biinsen burner is used, but black- smith forges (q. v.) are frequently used. Many brazing apparatus use the Run sen burner or blowpipe principle, the llames impinging against the work as it rests on a bed of coke, charcoal, stones or fire-bricks to give the heat a cumulative effect. Such beddings should never rest upon wood-work, as they heat through gradually and set fire to the charred wood-work. It is impracticable to detail at this point the various methods of supplying heat. See " Gaso- lene," " Fuel-oil," etc. Busheling Stoves. Used for heating flat-irons, tailors' irons, etc., in hat, overall, shirt and clothing factories and similar risks. They are ordinary stoves with polygonal bodies, against the many faces of which the irons are allowed to rest while being heated. Hazard that of large overheated stoves. See '' Slug Heaters." Calciners. These are of kiln .type and for expelling moisture. Lime kilns, calcination furnaces, plaster kilns, etc., are examples. Generally heavily built of brick or stone. Well to prevent wood- work from coming in contact with setting, ho'wever, as fissures may form. Candy Furnaces 4 . Usually cylindrical iron, fire-brick-lined and having concentric annular lids for varying-sized kettles. Coke or hard coal fires generally used; sometimes gas and artificial coals. Chimneys very hot and frequently too thin. Brick or cement plat- form with raised edges should surround furnaces, and hood be pro- vided overhead if ceiling be low, in case of accident from boiling over. Used in candy kitchens and factories, bakeries, for syrup boiling, in extract works, in fruit-cleaning establishments, etc. Carbide Furnaces. Electric furnace for making calcium carbide from lime and coke by fusion. Intense heat internally, but furnaces are heavily built and usual furnace hazard mild. Carbon Point Furnaces. -For baking lamp carbons. Intense heat used and clearance and stack important. Coffee Roasters. Name signifies use. .Generally brick with rotat- ing horizontal metal cylinders set in them for tumbling coffee as it is roasted. Coal, coke or gas fuel generally used. Some danger of roasted-out gas igniting. Clearance all sides and stack important. Xo wooden spouts should be allowed near, and coffee should, after roasting, be cooled in iron receptacles, as it retains sufficient heat to char wood. Preferably ceiling and floor of roaster room should be fireproof. Coke Ovens.-t-For roasting gas out of soft coal in the manufac- ture of coke. Generally stone and arranged in batteries many hun- dred feet long. Seldom under cover. Cupolas. Smaller blast furnaces used in foundries for remelting iron preparatory to casting. Generally iron, fire-brick-lined stacks, with charging door in the side, air blast and tap-hole near bottom and dumping bottom. They emit a shower during a melt, especially when the charge runs low. Should have good clearance at roof and 54 FIRE PREVENTION AND PROTECTION charging floor, as well as at the " dump " or place where the refuse slag and cinders are allowed to fall from the bottom after a run. The " dump " is the worst feature in connection with cupolas, espe- cially large ones such as those in car-wheel foundries, when the heat from the pile of cinders and slag is so intense that it may ignite woodwork 30 feet away. Small hose should always be. provided at cupolas, and the cupola house itself, if not cut off, should preferably be fireproof. Crematories. Reference is made more particularly to garbage crematories. Those for cremating the dead are generally gas-heated and in elaborately fireproof surroundings. Garbage and dead animal burners are generally box-shaped brick furnaces, bound with iron, with charging doors in the top which is level with the receiving floor and grates underneath. An effort is made to make them self-sus- taining in the matter of fuel, gas, coke, coal and fuel oil being used to assist the cremation. Ceilings above furnace and charging doors should be high and receiving floor should _not, unless fireproof, be in contact with setting. Small garbage crematories are in use in the back yards, in some cities, these being small brick enclosures without- tops. Flattening Ovens. Used in window glass factories to roll out or flatten the glass after the glass cylinder has been seamed or cracked along its length. A combination reheating and annealing oven, the reheating part containing a circular rotating table upon which the glass is flattened by means of wooden blocks on the ends of pokers or rods. Roofs over these generally low, and there is a tendency to let roof timbers rest on the setting. See " Leers." Galvanizing Furnaces. Generally long, low, brick melting fur- naces, with the fire under an open pot containing the zinc or alloy. For galvanizing or coating with zinc, alloy, pipe, wire, hooks, eye- bolts, velocipede wheels, etc. Stack generally most important fea- ture, as clearance and setting are apt to be good. Various fuels used. Gas Producers. Reference is made more particularly to those producers making fuel gas from soft coal by roasting it, the gas being conveyed hot directly to the furnaces by means of large flues. In these producers advantage is taken of the fact that carbon dioxide is reduced to carbon monoxide by red-hot carbon. Ordinarily, the producers consist of deep grates into which the fuel is fed from above, the air entering below the charge. There are several makes of producers which are generally iron, fire-brick-lined, and in a two- story house, the second story being for charging purposes and the first for firing. If adjoining or exposing main buildings, the pro- ducer house should be entirely fireproof, as fires are frequent from direct exposure, puffs or back-drafts, dust explosions and sponta- neous combustion of soft coal. Gas Stacks and Retorts. Retorts are used in the manufacture of coal gas. They are cylindrical receivers horizontally placed, closed at one end ami sealed at the other by a hinged door. They are arranged in tiers like the tubes of a boiler, and enclosed in a brick setting somewhat similar to that of boilers, with a coke fire under them. The retorts are filled with bituminous coal, sometimes mixed with cannel coal, from which gas is roasted or distilled. This gas MANUFACTURING HAZARDS 55 passes by its own expansion through a riser at the front end which ascends and turns downward into the first seal or hydraulic main, as it is called. The dangers in connection with retorts may be several. Ordi- narily they are not serious in properly constructed plants. There is the ordinary furnace hazard. In withdrawing the charge after a " run," there is a possibility of its setting fire to any woodwork with which it might come in contact or be near, and the building should have an incombustible floor and walls. When the retort doors are opened there is a mild explosion of the already heated and expanded residue gas inside mixed with the newly admitted air, resulting in some soot which lodges on the walls and roof, as well as small sparks or pieces of soot, from the concussion, being sent upward. Soot is also produced from the smoking at the retort doors when the riser to the hydraulic main becomes choked until, in time, rhe rafters Become coated with flaky soot which the above- mentioned sparks, or those of extraneous origin, may ignite. It is evident, then, that the retort house roof should be incombustible. Another danger shared between the retorts and hydraulic main is from leakage in the seal of the latter which may result in the admission of air from a back pressure into any retort which should happen to be opened for the purpose of recharging. Such accidents have occurred, resulting in the wreckage of the hydraulic main, the top of the retorts and the roof. Stacks are used in the manufacture of water gas. They are the generator, carburetter, superheater and combined stacks. In the separate stack system the generator is an iron cupola or stack lined with fire-brick, and containing a deep bed of coke fire into which steam is injected. Before the " run " is begun, however, an air blast from a Sturtevant or other fan heats the fire up to the desired temperature. It is then shut off and the steam admitted. The tem- perature, about i6co degrees R, disintegrates the steam into its component elements, oxygen and hydrogen, the former uniting with the coke and producing carbonic oxide, and the latter remaining free. These two gases pass over in about equal volumes to the carburetter through what would otherwise be the smoke flue of the generator. In this system the carburetter is a similarly built furnace to the generator except that it contains a checker-work of heated bricks against which the crude oil is sprayed. This oil is first heated by being led up through the delivery main of the superheater, and is drawn from tanks by means of small steam pumps. The heated bricks vaporize the oil which mingles with the hydrogen and car- bonic oxide from the generator, and all pass on to the superheater which makes them a fixed gas to prevent subsequent condensation. There is something of the furnace hazard in the carburetter, but it is slight. A more serious danger is the accidental admission of air, which can come through the blower pipe, as stated, or through the peep-holes provided for the operator if carelessly manipulated or injured. The peep-holes are iron pipes with two shut-off valves, the outer having a center of glass, or one shut-off valve and a fixed glass eye-piece. Evidently, the breakage of the eye-piece would result in an accident which might fire the building. The superheater in the separate stack system is a furnace similar to the carburetter, without the oil injectors, and provided with the 56 FIRE PREVENTION AND PROTECTION final smoke flue for the system (when the blast is on), which flue' is covered with a lid when the apparatus is making a "run." After a " run " the lid is lifted, the air blast started, and any remaining gas blown out through the flue, clearing the apparatus for a new " run." The. superheater is provided with a water-seal which pre- vents the gas, during a " run," from returning to the superheater. The superheater is also provided with peep-holes, the hazard from which has been indicated, and there is considerable of the furnace hazard, but the features most likely to result in fire are the "roaring" at the top of the stack when the blast is put on and the ignition of the mingled gas and air at that point. The "roaring," so-called, makes the ventilator above red-hot, and the combustion of the gas and air envelops the whole roof with flames. Evidently, the building must be entirely iron and brick. The roar- ing is similar to that of a foundry cupola and from very much the same cause. The ignition of the residue gas, and the air at the top of the superheater is intentional, being effected by a pilot-light at the point designed to burn any escaping gas. It is, however, none the less likely to burn the roof if it is wood. Leakage of the oil: pipe in the delivery main may also cause trouble, but it would probably be local. In the combined stack system each stack is arranged with a deep bed of coke fire at the bottom, with several skeleton arches -above, each arch carrying its quota of checker-bricks against which the crude oil impinges. Each stack has also a blow-off flue and lid. The hazards are similar to those in the separate system, except that they are rather more marked, owing to the fact that the admis- sion of air is apt to result in worse explosions. The oil is also heated by a jacket of steam instead of being passed through the pipe inside of a delivery main. Repairs are thus more easily made and the exact condition of the oil system known. The arrange- ment of glower valves is more complicated, and therefore human error is likely to play a greater part in accidents. Glory Holes. Small reheating furnaces found only in bottle fac- tories, for reheating the necks preparatory to shaping the bead upon it. Formerly heated by coke and coal fires, the ashes of which fell through the eye and could expose the timbers of the floor under- neath. Now heated by gas or fuel oil. Generally well away from walls and surrounding the melting furnace proper, the room con- taining which has a high 'ceiling. Ordinarily, they are small fire- brick, iron-bound furnaces, similar to large soldering-iron heaters, set ; on iron legs. Hearths. A type of furnace used principally in metallurgical work and steel and iron mills, and consisting of shallow and more or less open fireplaces, in which the materials and fuel are mixed, a blast of air supplied and the atmosphere made more or less oxi- dizing by varying the amount of air supplied. Generally brick and aron. Clearance important. Hearths. Reference is not made to the type bearing this name, but to fireplaces and barrel hearths: Chimneys for these should be double brick, with ample throats. The floor of the fireplacg should extend well in front of the fire, and the space under the lire or grate, if any, should be built on brick or cement arches. There. is always danger, with wood fuel, of sparks flying out into ai room. MANUFACTURING HAZARDS 57 Heating Furnaces. Furnaces classifiable thus are almost innu- merable. The principal are heating furnaces for sheet iron in cut nail works; rods in nut and holt works; billets and blooms in steel and iron works; rods, bars and blocks in forge and blacksmith -.ils; fagots in rolling mills; trunnions, axles, ordnance, etc., in ordnance foundries and forge shops, and for various parts in straight metal and mixed metal and wood-workers. Heating Furnaces (for buildings). These are of the general kinds steam, hot air and hot water. Hot air furnaces are of two kinds those supplying the hot air to the rooms through flues and those heating the rooms by circulating the hot air through radiators. I lot water heating is accomplished by circulating. hot water through radiators similar to steam radiators. In all systems a furnace is required, and this is generally iron-jacketed or set in brick. Top clearance to joists and side clearance to wooden bins or partitions are generally important. Smoke flue should also have good clear- ance and enter chimney horizontally. Hot water and steam pipes should not come in contact with wood, as even hot water pipes char wood, and the lower the temperature at which wood is charred the easier it ignites. Hot air flues should be double in partitions and cold air intake flues should be iron for several feet away .from fur- nace. Ashes should be kept in metal receptacles and not mixed with papers and rubbish -in wooden boxes or barrels. Kilns. These are generally for expelling moisture or chemical constituents by heating. They are nearly always heavily built of brick or stone, but are sometimes metal and lined with fire-bricks. Lime kilns are of two types, continuous and periodic, both being subdivided into short and long-flame kilns. Short-flame kilns have alternate layers of fuel and long-flame kilns burn the fuel on a grate, the gases only coming in contact with the limestone. Gyp- sum kilns in plate glass works, in which the gypsum is calcined in making plaster of paris for setting the glass on the polishing wheels, cement kilns and rock-burning kilns in plaster mills, are all similar to lime kilns. Plaster kilns in plate glass works, for reclaiming the plaster of paris after it has been used, are rather furnaces than kilns, being brick and iron-bound. Calcining operations in all kinds of metallurgical work are frequently carried on in kilns. Clearance the main feature in all. Knobbing Furnaces. Small bfoomery furnaces. Much used for- merly in steel manufacture and then using charcoal fuel. Brick, iron-bound. Roofs above were low, dried out and subject to fre- quent fires from sparks rising. Lead Furnaces. Tn smelting lead there are four general kinds of furnaces : reverberatory, blast and slag furnaces, and melting-- pots for desilverizing. The reverberatory and blast furnaces are of the usual construction, the latter resembling a foundry cupola ; the slacr furnace or hearth is a sort of blast furnace of brick and iron construction, for treating rich slags obtained in smelting in the reverberatory furnaces, and the melting-pots are huge iron kettles set on brick foundations, with the fire underneath. Leers. Low brick annealing furnaces for bottles, table ware, etc. Ordinarily they consist of a tunnel-like oven with a fire at one end, 58 FIRE PREVENTION AND PROTECTION a chimney near the middle and an open door at the other. The ware to be annealed is placed upon iron trays and shoved into the heated end of the leer, where a conveyor engages a hook or lug on the trays and draws them through to the cool end where they are removed and the ware packed. Gradual cooling is thus accomplished and brittleness avoided. Roofs above are generally low, but this fact is immaterial unless roof supports are on leer setting. Wooden braces were formerly used and were obviously objectionable. Pack- ing with straw or paper should not be allowed near. Melting-Pots. These occur in a great variety of risks for a variety of purposes. Those which may properly be classed as fur- naces generally consist of a pot, kettle or basin set on brick founda- tions, with a gas, coke, oil or coal fire underneath. Some of the more common are lead pots for melting lead in moulding ingots, strip lead, lead castings, etc. ; solder-pots in can factories and tin shops, usually for remelting and reclaiming; zinc and tin furnaces for galvanizing, tinning, etc.; stereotype furnaces, for melting type metal in making forms from matrices. They are apt to be set in crowded corners or places, and clearance is an important feature. Muffle Furnaces. A type of furnace used in metallurgy and for many purposes in which a chamber is heated by the flames and gases circulating in flues around them. Generally brick and iron- bound. Pipe-bending Furnaces. For heating large pipes preparatory to bending. Generally similar to large open blacksmith forges and involving the same hazards on a large scale. Pitching Apparatus. In breweries. For coating the interior of kegs with pitch to prevent the tannic acid of the oak staves from affecting the beer. The apparatus generally consists of a super- heater for burning out old pitch and a pitch melting-pot. Both vary greatly in construction and details of use. If direct fires are used, the apparatus should be outside or in a fireproof room, as the pitch is apt to boil over. Portable Forges. Used for heating rivets, small pieces of metal to be worked, tempering tools, etc. Generally consist of iron basin on iron legs with blower attachment. See " Blacksmith Forges." Pot Arches. In glass factories. Brick, iron-bound furnaces for baking the expensive clay glass melting-pots and stones and tweels forming the furnaces. Operated at a high temperature and gen- erally built in a leanto. Inasmuch as the door is frequently opened while the furnace is still hot, the roof overhead will become charred and ignited unless it has full clearance. Side clearance also very important and no wooden braces should be allowed. Puddling Furnaces. Reverberatory furnaces for converting pig iron into wrought iron by the expulsion of carbon and impurities. These furnaces are brick, fire-brick-lined and iron-bound. Puddling, in brief, consists of melting down the iron, boiling it and rabbling it (stirring up the charge), firing and balling. The last consists in pushing, by means of rods through holes in the work door, the spongy iron together into a sort of ball, which is then removed and shingled in a hammer or squeezer. Shingling consists of welding the particles of iron together and squeezing out the slag. Clear- ance, especially of stack, important. MANUFACTURING HAZARDS 59 Ranges. Cooking stoves, generally of a larger size, with oven compartments, broilers, water-backs, etc. Generally cast-iron and sheet-iron. Frequently set too close to wainscoting or partitions and space behind used as catch-all. Wood also piled behind to dry in many instances. Both are bad practices. Hotel ranges fre- quently have large iron hoods above them to carry off odors and smoke from broilers, etc., and the flues from these hoods should be clear of woodwork, as they often burn out from the greasy accumu- lations, and bad fires have resulted. Coal or wood ranges should have sheet metal in front. Reduction Furnaces. See " Assaying Furnaces." Refuse Burners. In connection with sawmills, refuse is burned in pits, piles or furnaces, especially built for the purpose. The pits or piles should evidently be located at a safe distance from the mill and lumber yards, as the wind carries the sparks and small brands surprisingly far. Two hundred feet square clearance is fre- quently required, but this distance is by no means a guaranty of safety, especially if refuse be burned in huge piles, to which it is sent on conveyors or by hand. Such piles are sometimes seen burn- ing continuously at the end of a long conveyor, which drops the refuse on the heap from a height of 30 to 40 feet. It is hardly necessary to mention that these piles are a serious menace to sur- rounding property. A regular slab burner is often found quite near the mill, some- times within 15 or 20 feet. It consists of a cylindrical furnace of brick or iron, lined with brick, with a dome-shaped wire screen spark-arrester at the top. They run about 10 to 20 feet in diameter and 30 to 60 feet in height. An opening in the side about 20 feet from the ground admits the refuse which is brought to the burner by a' drag-conveyor. These are much safer than pit or pile burners, but may start fires. It is possible for a coal of fire or a brand to be carried back into the mill on the return portion of the conveyor. The spark-arresters, become worn, allowing sparks to escape, and sparks sometimes issue from the lower doors or cracks above them. In connection with broom factories, small brick furnaces are used to burn unavailable refuse. They are frequently too close to build- ings and surrounded by broom straw. Regenerative Furnaces. A type of furnace for many uses, in which the waste heat is employed for heating the air, or air and gas, supplied to the furnaces. Most important is steel and iron plants. The regenerative feature may be applied to other types, as the rever- beratory, the famous Siemen's furnace being a regenerative rever- beratory furnace. They are generally brick and iron, with compart- ments and chambers for the waste gases. Generally in fireproof surroundings. Retorts. Of various forms and for a multiplicity of uses. Where of the furnace type, they generally consist of a closed vessel of iron, glass or stoneware set on a brick foundation or enclosed in brick, with the fire underneath. Used in coal gas works, in which they are cylindrical iron chambers enclosed in brick walls; in nitric acid plants, in which they are stoneware jugs set on brick furnaces; and in metallurgical operations, in which they are iron vessels fixed in brick work and heated. Explosion hazard in some cases, due to 6o FIRE PREVENTION AND PROTECTION air and gas inside becoming mixed and ignited. Otherwise, ordinary furnace hazards prevail. Reverberatory Furnaces. A type of furnace finding many appli- cations, in which the fuel is burnt in a separate part of the chamber, the flame and hot gases only coming in contact with the material treated. Used extensively in steel and iron mills and smelting- pfants. Generally brick and iron and in fireproof surroundings. If not, clearance of both furnace and stack important. Rivet Forges. Either portable forges (q. v.) or small heating furnaces for heating rivets in bridge, structural iron, boiler, iron tank, ship building, etc., works. Rouge Ovens. In plate glass works, for roasting copperas in the manufacture of buffing rouge for use in polishing. Generally flat, brick furnaces. Salamanders. Stoves with open tops, no flues and generally raised on three iron legs. Used for heating purposes in foundries, rolling mills, etc., where ceilings are high; also for drying out brewers' vats preparatory to varnishing, for drying new , plastering in buildings, for taking chill off foundry sand, etc. Sometimes used in place of forges for heating small work and as stove in barrel- heating. Coke or charcoal the usual fuel ; sometimes wood. They should have fixed pans under the grates and be used with great care iri any environment containing combustibles. Slug Heaters. Stoves or furnaces for heating the removable iron slug used in one form of tailors' irons. Generally coke or coal-fired, brick-heating furnaces. Frequently without sufficient clearance, and, owing to frequent tramping,, floors about are apt to be worn. Found in connection with hat, overall, shirt and clothing factories. Stalls*. A type of calcining furnace taking its name from its gen- eral appearance, in which the materials are mixed with fuel. Free access of air is permitted and no fusion takes place. Ordinarily, the furnace consists of two rows of brick compartments with a chamber between, each compartment having th*e top and outer side open, giving the appearance of horse-stalls. These open places are loosely covered during the operation. Reguli and mattes are often calcined in stalls. There should be plenty of overhead clearance. Stereotype Furnaces. For melting the type metal used in cast- ing forms from the pulp matrices in large printing establishments. Generally cylindrical iron, fire-brick-lined furnaces, similar to large candy furnaces with the lead pot set in the top. Frequently set in close quarters. Stills (direct-heated). Rare nowadays for distilling spirits. Steam still used more frequently. Direct-heated stills are found in small plants and are very objectionable, owing to the danger of explosion. Furnace hazard 'normal otherwise, the copper or other metal still being set on an ordinary brick furnace. Platinum stills used in concentrating sulphuric acid are direct-heated, but no in- flammable vapors are given off ; these stills are very valuable, how- ever, and easily damaged by falling lead from towers or chambers, in case of fire, heated lead and platinum forming an amalgam. Stoves. Reference is made to heating stove's, laundry stoves, cook stoves, etc. Their construction is familiar. Their hazards consist M. \.\rKAcruRiNG HAZARDS 61 of the direct exposure of inflammable material by the stove itself or its flue, the emanation of sparks from the grate or open door or from crevices in the stove or flue and the escape of soot or sparks past possibly ill-lining collars or thimbles at the entry of the flue into the chimney. In general, wood stoves are the most hazardous, and all stoves, except those using gas, should be set on metal or other protection ample in ai^ea ; no stovepipes should enter a chimiuy or tile flue vertically, and chimneys should preferably be built from the ground and not rest on side brackets, stirrups or attic floors. Stovepipes should never pass through blind attics or other concealed spaces, and ventilated thimbles should protect them at all partitions. Stoves, Hot Blast. For utilizing the heated waste gases from blast furnaces in warming up the air furnishing the blast. They are variously constructed of brick or iron-lined with brick, with checker- work or flues inside for the cold air to pass through and heated by the waste gases referred to. Such stoves are huge affairs, generally detached from any buildings. Tempering Ovens. Of all shapes and sizes, generally brick or iron-bound brick and lined with fire-brick. For tempering tools, steel, 'parts, etc. Many articles, such as files, are tempered by thrust- ing them first into a pot of melted lead and then into oil or. water or other bath. Tinners' Furnaces. Reference is made to all soldering iron heat- ers. The old style and still used furnace or fire-pot is a small ver- tical sheet-iron cylinder stove, set on a pan and using charcoal fuel ; commonly used by plumbers and roofers and either portable or stationary. Many fires caused by leaving them alone in rubbishy surroundings, the wind or drafts frequently causing them to flare up. Later fire-pots use gas, oil or gasolene flames, and are iron boxes lined with fire-brick, with an apron in front on which to rest the soldering-iron. These should be on iron legs, if inside, and used preferably on iron tables. The use inside of those having gasolene receivers or tanks attached should be discouraged, the gaso- lene being supplied to the burners, and the blast furnished by air under pressure in the receiver. Such portable devices are subject to hard usage and become leaky. Tinning Furnaces. In tin plate works the sheet-iron is passed through a tank of palm oil and then through a large kettle being set on a low brick furnace. The oil sometimes becomes fired and roof's above such apparatus should be high or fireproof and the floor about incombustible. Tire Furnaces. For setting tires. In ordinary blacksmith shops a wood fire may be built in the yard about the tire to be shrunk. In some, a cabinet-like oven is provided for heating the tire, the object of heating being to expand the tire so that it will fit over the rim of the wheel which is made a little larger than the interior diameter of the tire when it is cool ; as the tire cools, the rim is pulled tightly down upon the spokes and the wheel stiffened. The wood fires referred to should be well away from any buildings. Wind Furnaces. A type of furnace consisting of deep fireplaces, with grates at the bottom and flue openings at the top, for heating crucibles, etc. Used for many purposes, but principally in metal- lurgical work. > 62 FIRE PREVENTION AND PROTECTION Drying and Driers In driers of all kinds the principal features to be considered are the construction and method of heating. Construction is intended to include all matters of arrangement. Frequently, as in wood- workers, the location of the device is important. To save repetition, it may be well to state that all steam-pipes, direct or exhaust, may cause fire, the steam-pipe hazard being due to the charring and sub- sequent ignition of the inflammable material. Jets of hot air may also cause fire, in blower systems, even where the jets are of low temperature, the reason for this being obscure. Board Drying. In knitting mills. Underwear after washing is drawn oveV board forms which are suspended by hooks from the ceiling or racks above them, and the room heated by hot air or steam- pipes. Hosiery and knit gloves and mittens are dried similarly. Bone Drying. In packing plants, bones, after being washed, are dried on open steam-coils a foot or more above the floor or in spe- cially constructed boxes or rooms, generally of wood. Wooden- slatted trays holding the bones sometimes rest on the steam-pipes, the practice being objectionable. Modern plants build these dry- rooms fireproof. Bone-black Kilns. The decolorizing and clarifying properties of bone-black are restored by reburning in retorts heated by furnaces which are usually set in brick and iron-bound. These should be located in fireproof buildings, as there is not only a bad furnace hazard but a great deal of fine dust present. The elevators for the bone-black should also be preferably of iron and arranged so as to be self-cleaning. Preliminary heaters are located above the kilns in some instances, utilizing the hot gases from the furnaces. They are used to dry the bone-black before it passes into the retorts. Modern plants have separately constructed and arranged kiln houses, but should it happen by any chance that the kiln house was of ordinary construction and not cut off, it should be regarded as a prohibitive feature. Brick Kilns. These are in general clamps and permanent kilns. Clamps are kilns of the up-draft type, the walls of which are built up at each fire or run and torn down when the bricks within have been burned. They are generally roofed over with boards, also of a more or less temporary nature, but are sometimes erected in regu- lar sheds. The fireplaces are built at the bottom on each side. Sheds are apt to be badly exposed by the kiln tops. Some continuous kilns are partially temporary, continuous kilns being those in which the firing is done in one part while the stacking goes on in another, the operations succeeding each other around the kiln. Permanent kilns are substantially built of brick and iron-bound, and are either of the down-draft or up-draft type. They are gen- erally not under cover, although sheds similar to the above may be built over them or over the fireplaces, and occasionally they are found inside buildings. Clearance and method of heating are the most important features, oil, gas, coal and coke being used as fuel. The fireplaces are arranged as above. Terra cotta, terra cotta lumber, tiles, drain-pipes, sewer pipes, etc., are burned in similar kilns. MANUFACTURING HAZARDS 63 Brick Pan-Driers. Flat brick furnaces, the top being like a floor on which green bricks are stacked to dry. Sand or other stock is also sometimes dried on such a floor. Brick Tunnel-Driers. Wooden or brick driers for green bricks built in the form of tunnels, into which the bricks are pushed on trucks or racks. Generally steam-heated. Butterworth Driers. A drier in textile mills in which the stock is made to pass backword and forward between flat coils of steam- pipes one above another. Several other driers of the same general type. If wooden enclosure, rather objectionable. All should be easily cleanable. Calendars. Steam-heated rolls or cans through which paper, cloth, rubber-covered cloth, etc., are passed to be heated and smoothed. Used in super-calendering paper, making gossamer, etc. Can Driers. A type of drier in which the stock is wound on or laid over or passes over and between can-like cylinders heated inside by steam or hot water. Used in slashers, paper engines, pasteboard machines, corrugated strawboard packing machines, etc. Candy Starch or Dry-Rooms. Generally frame, steam or hot air heated enclosures containing the moulded candy, in wooden racks, to be dried. Sometimes built fireproof, but rarely. Explosion haz- ard present on account of starch in mould, and no open lights should be used inside or near the rooms. Pipes also become very dusty. Caul or Dry Boxes or Heaters. These are small box-like warm- ing and drying ovens used in preparing stock to be glued, and rang- ing from i to 2 feet on a side to 15 or 20 feet long by 4 to 6 feet in width or height. They are, if anything, even more likely to start a fire than kilns, since equal care is not taken in keeping them clean. A fire in one is more accessible, however, and lining with metal reduces the hazard considerably. The steam-pipes should be well collared where they enter and leave the boxes. A particularly objectionable form of dry-box is that sometimes found in musical instrument works, where several turns of a stovepipe inside supply the heat. Defective joints or overheating would play havoc. It may be well to emphasize the objection to caul or dry boxes, as these hazards are frequently underestimated. Certain forms are opened at the top and difficult to clean. Even when lined with tin, therefore, there is a chance for smouldering to occur and break out after hours. Not infrequently wood is left in them overnight, and as they are usually located where a fire once started will spread rapidly, they should be watched carefully. The tin lining, while it reduces the hazard, is not entirely effective in preventing a fire. Other forms have objections that will occur to any one after a little thought. The best form, and one which should^be regarded as standard, is that in which the top, sides and ends are iron, with the steam-pipes on iron supports about 6 inches above the lower edges of the sides forming the only bottom, the whole apparatus resting upon iron legs 2 or 3 feet long. With this arrangement, the box is self-cleaning, since there is no bottom, and the hot air, being lighter than the surrounding air, will remain in the box above the pipes. If iron be too expensive, frame boxes built this way are much more desirable than any other. 64 FlRE PREA'ENTION AND PROTECTION Chipped Glass Glue Dry-Rooms. Chipped glass is made by -first sanding the surface and then applying a stiff glue which on drying curls up and tears off the surface of the glass, producing the fern- like tracery characteristic of chipped glass. The drying is assisted by gentle steam heat in frame, compartments. Core Ovens. For drying the cores used in castings. Generally large brick ovens set on the ground, with brick and iron ceilings, iron doors at the entrance and a coke fire inside. The flue or chimney of this type is generally at the far. end from the fire, so that the gases and heat will traverse the interior. Another form is an iron oven with trays to carry the cores, sometimes steam- heated, and again set on a stove. Mild furnace hazard in either kind. Dish Warmers. Also used as driers. Found in hotels and res- taurants and generally consisting of iron steam-heated closets or ovens. Steam-pipe hazards. Dry Lofts. In some kinds of oilcloth works large hanging rooms heated by steam-pipes are used, involving the steam-pipe hazard and that of explosion from the volatile ingredients used in making the oilcloth and a serious hazard. Ground rubber is also seasoned or dried in attics or lofts heated by steam-pipes, generally with a mild temperature. Tacking lofts in tanneries arc similar to the last, the leather or skins being stretched on frames which are hung from hooks on the bottom of joists or racks built below the joists for the purpose; hot air is sometimes used; hazard mild, as a rule. In some tanneries the tacking frames are piled one above another in front of hot-air pipe openings. Emery Driers. In plate glass and other factories where polish- ing emery is reclaimed. Generally metal pans set over steam-pipes or stoves. Feed Driers. For drying refuse from corn-starch works, brew- eries, distilleries, etc. Horizontal, rotating iron cylinders, as a rule, steam-heated. Sometimes set on iron legs and sometimes in brick- work. Furnace heat often used, coke, coal, gas or fuel oil supplying the heat. Stock is fed in one end and gravitates to the other, falling to the t floor or into a conveyor or elevator boot. Clearance' and manner of heating important. No wooden spouting nor partitions should be in contact with setting. Direct-heated driers should be in fireproof surroundings or in a section well cut off. Fertilizer Driers. Used for drying blood and tankage in packing plants and tankage in garbage reduction works or similar risks. Generally consist of one or more slightly inclined, rotating iron cylinders set in brick and heated by direct fires or steam. Some types are entirely iron, with a lagging of asbestos and set on iron legs. The tankage is picked by hand or- machines and shoveled into hoppers leading to the cylinders, in which it 'is tumbled and from which it emanates in a dry state. It is allowed to fall upon the floor or into the buckets of an elevator. The surroundings are dusty and woodwork is often too close to the setting. A bad feature inside, as a rule. Fruit Driers or Evaporators. Generally racks, containing screen- like trays for the fruit, arranged in a room or compartment warmed by hot air or steam-pipes. MANUFACTURING HAZARDS 65 Glue Dry-Rooms. In glue factories the glue is brought from the chill room, sliced up and placed on wire screens with wooden frames. These are piled one upon another on trucks and pushed into long, low, tunnel-like compartments, generally frame and heated by hot air or steam-pipes. Grain-Driers. These are of three general kinds direct-heated rotaries, steam-heated rotaries and stationary driers, heated by steam coils or by air from furnaces or blown through steam-coils. The first are seldom found. Steam-heated rotaries are wooden or iron drums, slightly inclined, into which the grain is admitted and tumbled over steam-coils as it passes through. Hazard that of steam-pipes. Should be constructed so as to be readily cleaned and precautions taken to see that fires in them could not spread through the spouting. Stationary driers in which the grain rests upon the steam-pipes as a grid are objectionable; these are rare. t A stationary drier, such as is used in oatmeal mills and in other risks for similar purposes, consists of circular pans, one above another, with steam-pipes under each pan. The grain is admitted to the top pan, where it is stirred and pushed along by revolving paddles which gradually work it inward until it reaches an opening near the center through which it falls to the pan below. Here an- other set of paddle's pushes it and tumbles it outward until it falls off the outer edge to the pan below. This operation is repeated through the whole series of pans until the grain has passed through the apparatus and is removed by conveyors. Fans may or may not be provided to remove the moisture which is driven off. Cooling may be done on unheated pans below the heated ones, or separately. There is a steam-pipe hazard in connection with these, and fine par- ticles which the paddles do not touch may remain and become charred, finally causing trouble. Aside from the actual contact of the heating pipes with combustible material, and the last-mentioned feature, which is a matter of care, the hazard of driers of this type is small. They should 'not be enclosed in wood, however, as the wood becomes desiccated and is readily ignitible in case small fires start on the pans. Stationary driers, in which the grain is run in and remains quiet while hot air is blown through it from steam coils, are practically the only ones in use nowadays, and will receive more detailed men- tion. Most of them work on the same principle, the main difference between them being in the mechanical arrangements for holding the grain so that it will be evenly dried or conditioned. Most of them have ducts running through the grain, into which hot air is forced and escapes through the grain, or the grain is columned and the air blown through the walls of the columns. The ducts and retaining walls are variously of wood and netting, netting on iron or perforated iron. In this type of driers the possible sources of danger are the use of steam-pipes and of fans or blowers. The steam-pipes may cause trouble by actual contact with temporary woodwork or by charring dust or refuse of a combustible sort that may accumulate upon them. Blowers or fans have the usual engine ( or electric motor) hazards accompanying them, as well as a bear- ings hazard of their own. They also produce a draft toward the steam-coils, stir up grain dust and provide drafts which would facili- 66 FIRE PREVENTION AND PROTECTION tate the spread of .fire. In addition, forced drafts of hot air have a peculiar charring effect upon wood, causing it to ignite at an alarmingly low temperature. The Hess and Eureka driers column the grain, through which the air is blown, passing first through grain already dried on its way to the steam-coils. These driers possess many advantages and are as safe as can be expected. Hair Batteries. Arrangements for drying hair in tanneries or packing plants. Generally screens, gratings or perforated iron floors over steam-pipes or hot-air chambers or both. Enclosures generally frame, Hanging Rooms. In tanneries leather is suspended from hooks over steam-pipes on racks along the floor or- in rooms warmed by hot air ; hazard generally mild. Large frame halls are used in wall 1 paper hanging rooms, the folds of paper moving in festoons over steam-pipes on racks underneath ; a bad hazard in case fire starts owing to construction and desiccated condition of rooms and pres- ence of so much inflammable material. Similar dry-rooms are found in playing-card and coated-paper works. Hat and Hat Body Dry-Rooms. In felt, wool and straw-hat factories. Generally frame steam-heated rooms with racks and pegs for the hats or bodies. Steam-pipe hazard 'only, no gas being evolved from the hats. If stoves supply the heat, the hazard is obviously increased. Hominy Kilns. See description of rotary grain driers. The type is used in the various " health food " factories. Hop Kilns. The hops are spread to a depth of 1.8 inches on a 'slatted floor covered with burlap, and hot air passes up through them from a furnace in the first story of the kiln house. Twelve hours is the usual length of time allowed for drying, one run a day being the custom. Sometimes two runs of 9 or 10 hours are made. In the latter case the fires have to be forced, as greater heat is needed. From time to time the hops are turned over so as to permit even drying. Various styles of furnaces are used, the most common being box-shaped and horizontal, or drum-shaped and vertical, the flue being coiled about the room before it enters the chimney. The fur- nace is placed in the center of the room under the slatted floor, in which room sulphur is also burned in a flat dish or pot placed on the furnace, the fumes rising and bleaching the hops. Saltpetre is also similarly burned, in some cases, to toughen the hops so that they will not damage readily in handling. Chimneys for the furnace are variously constructed of brick, vitri- fied, unglazed and cement drain-pipes, and iron. They are variously .built and supported, the brick ones generally being single. Kiln house is two stories and the warehouse, always adjoining, also two stories. Generally frame on brick or stone foundations. Japan Ovens. For baking enamel or japan on bicycle frames, iron-work of buggy tops, sewing machines, typewriters, etc. They are generally and preferably brick, tile or iron or combinations of these. Sometimes they are frame. If the oven is on a wooden floor its own floor should be two thicknesses of brick laid with cement MANUFACTURING HAZARDS 67 mortar or one layer on ^-inch of asbestos on sheet-iron. Doors to be of iron and tight-fitting. Explosion vent to be provided, prefer- ably in the ceiling and leading to the outside air. Heating oy steam-pipes on iron supports, preferably at the sides. No open lights should be used 'near, as the vapors given off during baking are explosive when mixed with air. If other than steam heat, such as that from open gas flames, stoves or furnaces, be used, there should be no direct connection between the interior of the oven and the chamber containing the open flames, otherwise explosions will be imminent. Preferably, japan ovens should be located outside. Ladle Driers. For drying out and semi-baking the clayjining in bull and pouring ladles in foundries. Sometimes wood fires are built inside of them ; sometimes ovens, somewhat similar to core ovens, are built for the purpose. Laundry Dry-Rooms. Generally frame, with sectional sliding- racks to carry the articles to be dried, and heated by steam-pipes. They should be entirely iron or fireproof. Lining with sheet-iron or asbestos does not make them safe. Screens should be provided above the steam-pipes to catch socks, collars, etc., accidentally fall- ing. See also remarks on lumber kilns, many of which apply here. Lithographed Card Dry-Rooms. For drying freshly litho- graphed cards. Generally frame compartments provided with gentle steam heat. Similar to japan ovens, but a milder hazard. Lithographed Tin Dry-Rooms. Used also for baking painted and varnished cans. Practically the same as japan ovens (q. v.). Lumber Kilns.- In general, kilns may be classified as direct- heated and steam-heated. Direct-heated kilns may be further sub- divided into what are known as furnace, smoke and open-fire kilns. Furnace kilns are those in which stoves or furnace-like fire- places are utilized to supply the heat, the furnace or stove jutting into the kiln-room or being built in a pit inside the kiln structure. In this type metal smoke flues may or may not be utilized to sup- ply a portion of the heat in which they are zig-zagged back and forth or coiled in the kiln-house before venting to the outside air. Obviously, this type of kiln is very hazardous, owing to the possi- bility of live sparks or heated jets of air escaping from cracks or crevices in the top plate or sides of the furnace or stove or in the smoke flues from them, not to mention the direct exposure of the stock to be dried or portions of the structure by the stoves, furnaces or flues, through accident or poor arrangement. The open-fire and smoke processes are crude methods in which the stock to be dried is piled or stacked around and over an open fire built in a pit in the ground, the stack being enclosed by common boards laid against it and standing on end or built as a sort of fence. The dangers of this method of drying are obvious, the flames, sparks and smoke passing freely through the piled lumber and providing ripe conditions for the destruction of the edifice, if so flimsy an affair may be dignified with the term.~ This type of drier has fallen into disuse largely, being found at present mainly in Southern States. Steam-heated kilns may be subdivided into what is known as natural draft and blower systems. Natural draft kilns are the 68 FIRE PREVENTION AND PROTECTION familiar ones encountered in all parts of the country, wherein live or exhaust steam-pipes are supported from above, arranged in coils about the sides of the room, sometimes placed vertically in the center, or, most frequently, built as a gridiron under the stock. Practically, the only hazard of this type is what is known as the steam-pipe hazard, although what appears yet to be merely a theory has been advanced, that the banking up of hot air and the subse- quent admission of cold air into such kilns could produce a fire. The steam-pipe hazard, however, is quite apt to be^in its element in such kilns, especially where they are frame, inasmuch as the interior becomes in time desiccated and splinters, short lengths of wood, dust and pitch from the dried stock may accumulate upon the pipes. In the blower type of kilns, the steam-pipes supplying the heat are located generally in large iron boxes, open at one end for the admission of air, which is drawn from the coils and blown on to the kiln-room by means of fans. The blower and coils used are the familiar hot-air heating apparatus, found so often in use in con- nection with the heating of churches, halls, schools and factory buildings, the hot air in such cases being delivered to the desired points through metal flues. In addition to the steam-pipe hazard, the blowers or fans in this system of drying have the usual engine or electric motor hazard accompanying them, as well as bearings hazards of their own. The forced draft itself is not negligible as a hazard when a fire has once started, and, in addition, hot-air drafts have a peculiar charring effect upon wood, causing it to ignite at an alarmingly low temperature. It is even stated that warm-air drafts, especially in the form of jets such as might issue from the crevices in poor joints, will ignite wood at ordinary atmospheric temperatures. The explanation of this phenomenon is not at hand, notwithstanding the fact. that it seems to have occurred frequently. It is just as well, however, to bear the possibility of fires occurring from this source in mind in the arrangement of kilns. The steam- coils and. blowers for kilns are sometimes located in the engine or boiler-house, but are most frequently found in a small addition to the main kiln structure. In many instances the fan-room is crowded, dirty and oily, so that fires starting at the bearings have a good chance to spread and are immediately conveyed to the interior of the kiln. Not frequently it happens that the iron box enclosing the steam-coils rests upon wooden supports. The practice should be discouraged, since the iron enclosure is at practically the same tem- perature as the coils themselves, and might cause trouble in time. To minimize the danger from the forced drafts in case of fire, it is possible to arrange flap-check valves in the main conduit to the kiln, so that one will fall into place across the conduit, shutting off the draft from the kiln, while at the same time another opens at a point outside the kiln to relieve the bank-up pressure ensuing. One objection to the blower system, which can be overcome effectually only by care as to the arrangement of the apparatus, is the fact that an induced draft is set up and may draw in upon the coils not only foreign inflammable materials, but transient sparks from locomo- tives, boiler stacks, boiler furnaces or exposure fires while the fan is in operation. While it would seem that the blower system is much safer than any other in connection with the drying of lumber, it appears that such is not the case, and that natural draft kilns have greater MANUFACTURING HAZARDS 69 immunity from fires than any other kind. The longevity of any kind of frame kiln, however, seems to be limited to five or six years, on the average, and this fact should not be lost sight of in considering dry-kilns as internal or external exposures. There seems to be no valid reason why dry-kilns should not be made entirely incombustible, except, of course, as far as their con- tents are concerned, so that wisdom would dictate that any lumber dry-kiln, whether of the natural-draft or blower system, when inside or exposing a main building, should be absolutely fireproof as regards the material of its own construction. Automatic sprinklers in kilns are desirable, but owing to the manner in which lumber is piled in kilns these cannot operate to the best advantage. Steam- jets, however, in view of the confined nature of the space to be protected, should be valuable in the extinguishment of kiln fires. Malt Kilns. For curing sprouted barley in making malt. Of two general types.: in one, the heat is from a coke or hard coal fire in a central furnace without a stack, the heat and gases rising through the grain as it lies upon perforated iron floors ; in the other, the fires are located on either side of the kiln-room, the heat passing up flues in the walls and entering the space between a slanting iron ceiling and the perforated floor, there generally, in all types, being more than one of the latter. The fires of central-fire kilns are hooded, the sprouts abraded sliding into bins beside the fur- naces from which they are removed and sold as feed. Hopper kilns have either wooden, brick or iron-lined hoppers under the first perforated floor, or else the entire hopper is brick, the arches form- ing it being back to back, as it were, instead of groined. The roof of the whole kiln-house is generally sheathed on the under side on account of the humid, chemical-laden air rising. Fans in towers provide forced drafts, and the bearings of these add a hazard. Preferably, malt kilns should be cut off, as there is some danger of the sprouts igniting, but as they are generally fireproof, the hazard is slight. Steam-pipes are sometimes installed in addition to the furnaces. Oat-Meal Kilns. See " Grain-driers." Generally of the pan type. Oilcloth Driers. Similar to Butterworth driers (q. v.) in ar- rangement, but more hazardous owing to the inflammable nature of the stock to be dried. Explosive vapors are also given off, and no open lights should be near. - Also danger from static electricity generated by the moving oilcloth. Paper Calendering. The drying end of paper engines consists of numerous can driers. Ordinary steam-pipe hazard. Pipes some- times in contact with floor, but this is nearly always wet. No in- stances known where engine was clogged long enough for the paper to ignite from the cans. Patent Leather Enamel Ovens. First for drying the prelimin- ary coat applied to the leather, consisting of boiled oil, lampblack, umber, etc., and then for baking the coat of varnish which is finally applied after the first coat has been pumiced. These ovens or dry- rooms are of, large area and frame, with numerous small detachable doors or covers provided on the front, so that a few of the stretch- ing frames may be entered or removed at a time without disturbing 70 FIRE PREVENTION AND PROTECTION the others or admitting too much cold air. Steam-pipes along the bottom supply the heat, which varies from 120 to 150 degrees. A tarry or pitch-like accumulation forms on the inside, being a con- densation of the vapors which emanate during the baking. As in japan 'ovens, no open lights should be allowed near. Pepsin Driers. Small dry-rooms, generally frame, and contain- ing wooden racks to carry the trays holding the cloth aprons or glass plates upon which the pepsin is spread. All odor of gasolene used in dissolving the pepsin has dissipated before the pepsin reaches the dry-room, which involves only the ordinary hazards of frame steam-heated rooms. Pottery Dry-Rooms. These are the " green " room, the biscuit- ware room, the sagger dry-rooms and the mould dry-rooms. The green dry-room is for setting or drying the freshly turned or moulded ware preparatory to firing ; the biscuit-room is for drying the silicious coating which when burned in the gloss kiln provides the glaze, and the mould-rooms for drying newly-made plaster of paris moulds. All of these- are large rooms containing frame steam- heated compartments, with wooden shelves and racks for the ware. The hazard is slight, as the clay dust forms a sort of protection. Sagger driers are frequently similar to brick pan-driers (q. v.),on a small scale, and are for giving a preliminary drying to the saggers before they are burned, saggers being the containing vessels for the pottery to be fired and protecting the latter. They are made of "grog" (broken pottery) and some new clay. Pottery Kilns. These are of three general kinds biscuit, gloss or glost, and china kilns. Biscuit kilns are tapering or conical-shaped furnaces, substan- tially built of brick and bound with iron, used for drying or baking the ware from the green rooms. In modern potteries an effort is made to cut the kiln-house or shed off from the main plant, and this is advisable, although the absence of such cut-offs should not be prohibitive. The ordinary furnace hazard is, largely, the danger in connection with biscuit kilns. While actual contact of woodwork with the kiln is usually avoided, the kilns are so thick that this haz- ard is not serious. It may become so, however, if cracks or fissures should form in the walls of the kiln. A small danger is the prox- imity of peep-holes, blocked with loose bricks ordinarily, to desic- cated beams, which should be tinned near the peep-hole, as work- men sometimes neglect to replace the brick, and the sudden rush of heat from them, also, may start the wood smouldering without being discovered. A more serious danger arises from the opening of the charging door before the kiln has become cool after a " run." This is done in some sections, notwithstanding the fact that it is claimed to be detrimental to the quality of the ware and apt to crack a large portion of it. The dried woodwork above is some- times instantly fired, as well as subject to ignition from smoulder- ing. Coal or coke fires are generally used. Gloss kilns are similar to biscuit kilns, and practically the same remarks apply to them. After the biscuit ware is " dipped," the glaze or gloss is burned on. In some ware decoration precedes the glossing, but this precedence is of little significance from an insur- ance standpoint. MANUFACTURING HAZARDS 71 China kilns are smaller, usually, for the finer and more delicate decorated ware. They are generally fire-brick furnaces bound with iron, and involve the ordinary furnace hazards. Used also for burning " stilts.' Sand-Driers. Where clean sharp sand is needed, as in street-car work for use on the tracks, it must be dried. Driers of various patterns are used. The most common form, and an entirely accept- able one, consists of a large stove, surrounded by an iron drum or hopper, into which the damp sand is shoveled at the top, and from which it trickles at the bottom as it dries. This drier should be set on a cement or brick platform well away from woodwork, and its flues pass to a good brick chimney. Inasmuch as the dry sand issu- ing is hot enough to be dangerous, not only the floor underneath the drier but the dried sand-bin should be entirely incombustible. Some driers consist of a gridiron of steam-pipes close together, or of a perforated pan over steam-pipes, with a space underneath for the dried sand. This type is also acceptable if the enclosing walls of the drier are fireproof, but wooden partitions too frequently form these walls and are dangerous. One form of drier is a tunnel or low furnace, with an iron plate top upon which the sand is piled, one end of the tunnel leading to a flue and the other containing the grate for a coal or coke fire, unless gas flames are used, in which case no grate or chimney obtains. This form is 'crude and uneconomical, since the whole mass of sand must be heated sufficiently to expel the moisture before any sand is removed. There is no particular objection to it otherwise, except that the walls of the furnace may become cracked, but precautions as to surroundings make this objection minor. Shellac-Driers (or lacquer-driers). Generally small wooden or iron ovens for drying shellacked or lacquered ware or parts. Simi- lar to japan ovens of the same type (q. v.). Sometimes mere boxes containing steam-pipes or gas-jets. Latter type dangerous, as in- flammable vapors are given off. Larger driers of this sort are used in lantern works and correspond to can dry-rooms in stamping works. Shoddy Rubber-Driers. Old rubber, after it has been washed and ground, is dried in screen-bottomed trays over steam-pipes, gen- erally in frame rooms. Hot air sometimes used. A hazard of rubber boot and shoe factories or other rubber factories using mixed stock. Slashers. Machines for sizing and drying the warp in carpet factories, ordinary can-driers being used. Smoke-Houses. Sausage smoke-houses nowadays are built near tho sausage department, and are entirely of iron or brick or com- binations of these. Ordinarily, they are two stories in height and appear in practice on the walls outside, the sausage department, rest- ing upon iron brackets. Frequently, they occupy a part of the ham smoke-house sections, which may be partitioned off for the purpose. In some cases an entire ham or bacon smoke-house is used for smoking sausages, but large plants nearly always have sections especially constructed for each purpose. The two stories referred to are used as a fire-room below and a hanging-room above, the smoke being furnished by slow log fires in the lower room. The sausages are suspended upon hooks on iron frames on trolleys or 72 FIRE PREVENTION AND PROTECTION mounted as trucks. An iron grating on iron supports furnishes the floor of the upper story, and proper ventilators, extending above the roof of the house, take off surplus smoke. Iron fire-doors cover the openings to each section, the sills of these being prefer- ably a few inches above the floor upon which the wood tires are built. As an additional safeguard, the floor of the sausage depart- ment in front of the entrance to the sections is concrete or brick, and ample clearance is provided above the fire-doors to a'ny wood- work. Wooden gratings inside and wooden hanging-rails are unde- sirable as being ignitible and furnishing fuel in an interior already lined with a tarry soot, although they are not prohibitive if the smoke-houses are properly constructed in other respects. Ham and bacon smoke-houses are generally built from the ground and are equivalent to from one to six stories in height, with para- peted brick walls, earth or cement floors, and generally timber roofs. The division walls between the section should be blank and all use- less openings avoided. Necessary openings should have good iron doors covering the apertures adequately. Although most smoke- houses have wooden roofs, there does not appear to be any real necessity for this construction, and modern 1 packers are building the roofs entirely of iron or brick and iron. Heretofore, also, the grat- ings and rails from which to hang the stocl^have been wooden, but these are being discarded for iron gratings a J nd steel rails. Instead, also, of hanging each ham or strip of bacon upon a rail or hook on the 4 x 45 formerly used, iron arbors or frames carrying a num- ber of pieces are now mounted on trucks or suspended from a trolley and run into the smoke-houses. In the latter instance the fire-doors should be built so as to be tight-fitting at the rails, or else the rail openings should be provided with automatic flaps or slides. An excellent device for this purpose consists of a slide pushed into place, as the door is closed by a rod attached to the door near the hinge side. A great deal of leverage is obtained in this way, insuring reliability of action. The sills on the lowest doors of smoke-houses should be a foot or more above the firing-floor in the bottom to prevent an overflow of grease in case the contents burn out. It is well, but not essen- tial, to have an iron hood over the wood fires to prevent grease from dripping on the fires and causing them to flare up. The low- est grating, however, is nowadays placed high above the fires, so that accidents from this source are rare. Oak logs are generally used to feed the fires, although other woods are used occasionally, and when wood is scarce, corn-cobs are sometimes utilized. Under ordinary circumstances smoke-houses are not dangerous, and fires in them burn out harmlessly, but the very high ones when full of stock and on fire may damage the ham-house adjoining, as a result of the meat falling in bulk, causing the fire-doors to bulge out and thus allow the fire to communicate with any woodwork near. Where strings and wooden hanging-rails and no gratings obtain, the danger from this source is greatest. It is not at all a supposititious danger, as an accident resulting in considerable loss has actually occurred from meat falling and bulging out the fire- doors. Iron floor gratings at the ham-house floor levels, by limit- ing the amount of meat which could accumulate at one point, reduce this hazard very materially. W 7 here such gratings are provided and iron arbors and hanging-rails as well, it is practically eliminated. MANUFACTURING HAZARDS 73 In examining smoke-houses, care should be taken to see that the floor beams or headers do not lie too close to the tops of the doors, as they may be ignited by a fire inside. Preferably, there should be a clearance of several feet over the tops of the doors to any floor joists or woodwork. The best construction, and one which may be regarded as standard at the present time, is that in which the smoke-houses themselves are brick and iron, as already described, and set in or adjoining a filling or handling section of fireproof construction, cut off from the ham-house by fire-doors. The filling hallways are now generally joisted and are frequently not cut off from the ham-house. While the standard construction advised is rather more expensive, the security and convenience of arrangement will more than offset the difference in cost. Snuff-Driers. In snuff factories, for drying the tobacco from which the snuff is made. They should be of brick, and the convey- ors on which the tobacco passes through the kiln should be entirely of metal. No inflammable material should be used in the construc- tion of the kiln, which should also be cut off from the factory. Preferable methods of heating are steam-coils and hot air. Dust accumulations within the kiln should be carefully guarded against, as, at the temperature used, explosions are imminent. Soap Dry-Rooms. Bar and cake soap in the factory are dried atmospherically, as a rule, with the assistance of a fan. Sometimes steam-coils are placed in the rooms or the air is drawn through coils before it passes to the dry-rooms, which are long, low, frame, tunnel-like compartments. Chipped soap is dried on trays on racks over steam-pipes, or in rooms heated by hot air circulated by a fan. Sole-Driers. In shoe factories. Generally shallow wooden or metal boxes or trays, with steam-pipes or 'gas-jets under the sheet- metal or wire screen bottom. Starch or Crusting-Kilns. Block starch, in starch works is baked or dried in frame compartments, heated by steam-pipes under the wooden racks supporting the trays carrying the starch. Sturte- vant or similar apparatus is also used. These rooms are numerous and sometimes extend through several stories, and, as they are also dried out, form a bad feature. More modern factories are using fire-proof oven-like kilns. Stock-Driers. In cotton and woolen mills, for washed stock. Of various types. A familiar form consists of a bin, generally of wood, with a gauze wire bottom. The stock is piled on the wire bottom and heat from steam-coils in the hollow space underneath is forced up through the stock by a fan. Sometimes the heat is from coils beyond the fan, and often from combinations of the two systems. Occasionally, frame or fireproof buildings, with one or more grated floors, are built for the purpose, the same sources of heat being used. Care should be taken to keep the pipes free from wood and stock accumulations. Tenter Frames. In dye works and bleacheries. Cloth is engaged at its edges by tenter hooks which then spread apart on a frame to stretch the cloth. In some cases the cloth remains stationary on a long frame, and a car containing a charcoal fire is passed under it. 74 FIRE PREVENTION AND PROTECTION In others the cloth passes ove"r and between steam-coils until it is dried. First method antiquated and dangerous. Tobacco Drying. This is done in dry-rooms and rotary driers. The dry-rooms are for leaf tobacco and generally wooden, possibly metal-lined. Steam-pipes or hot air are used for heating. Par- ticular care should be taken to keep pipes free and bearings of fan clean. The rotary driers are for fine-cut tobacco and are similar to feed-driers (q. v.). If direct-heated they are very hazardous, and should be in roomy, fireproof surroundings. Tube Driers. In knitting mills, for drying the long, continuous knitted pieces, afterward cut up for undershirt bodies. One end of the tube-like cloth is placed over the mouth of a metal flue or tube through which hot air from steam-coils is blown, the goods ballooning out and drying. Coil and fan hazard. Trouble might be caused by burning particles from coils or fan being blown into cloth when dry. Varnish Dry-Rooms. For facilitating the setting of varnish applied to articles, and are generally frame rooms heated by steam. Except that an inflammable vapor may accumulate and explode upon the entrance of open lights, the hazard is that of steam-pipes and dry interiors. Stoves, if used, are dangerous, and should be discouraged, except under the most careful regulations. A gentle heat is used ordinarily. These rooms occur in coffin works and light wagon body and carriage factories; sometimes in other risks of a similar nature. White Lead Dry Pans. In white lead factories the stock is settled in shallow iron pans and dried, sometimes over steam-pipes and again by steam in the hollow bottoms. Ordinary steam-pipe hazard, unless the pans, as occurs occasionally, are enclosed in wooden partitions which add the hazard of desiccated wood. Wool-Driers. In woolen mills, as mentioned, and in wool pul- leries. See " Stock-Driers." Yeast-Driers. The moulded cakes are dried in small frame, steam-heated rooms, being set in pans on racks. Kettles The principal features in connection with these are the manner of heating, the nature of their contents and chances of it causing trouble, and the fact that the kettle is closed and used under pressure or open. To save repetition and description in each case, it may be well to call attention to the fact that direct flames, espe- cially other than gas, are not so easily regulated and result in boil- ing over or excessive ebullition of a sputtering sort, so that, even if boiling over does not ensue, the surroundings may be spattered. Brewing Kettles. Generally copper and enclosed, but not used under pressure. Formerly set on brick furnaces with coke or coal fires, but nearly always nowadays heated by steam. Cookers. Used in. distilleries, breweries, linseed-oil mills, cotton- seed-oil mills, cereal food plants, etc. In distilleries they are cylin- drical iron tanks, on iron legs, with wooden platforms on top of them for cooking the mash. Subject to rapid variations of tern- MANUFACTURING HAZARDS 75 perature, as the mash is cooled rapidly after being cooked. Some danger of explosion on this account. In breweries, for practically the same purpose and similar apparatus. In linseed and cotton-seed oil mills they are for cooking the ground seed or meal to start the exudation of the oil, and are a worse hazard. They are iron, steam- heated receptacles containing stirring paddles ; no wooden enclosure should be allowed about them, as these become oily and act as catch-alls for stray meal, etc., causing numerous fires. Cookers for grain, etc., involve steam-pipe hazard only. Digesters. In paper and strawboard mills, for digesting wood, rags or straw. Cylindrical or spherical rotating iron vessels in which the raw stock and chemicals are mixed with steam under pressure. Steam-pipe and explosion hazard. Doublers. Redistilling apparatus. See " Stills." Dye Tubs. In dye works. Wooden or copper vats almost invari- ably heated by steam nowadays. Surroundings wet and hazard negligible. Fried Cake or Cruller Kettles. In bakeries and sometimes in dwellings. Shallow kettles or pans containing melted lard, into which the dough is dropped and fried. Generally heated by direct fire and a bad hazard. Surroundings generally greasy, as the boil- ing and bubbling lard sputters over neighboring walls, partitions and floor. Should be in fireproof surroundings if used regularly. Glue and Paste-Pots. These would appear to be comparatively innocent as hazards. They are prolific sources of fire, however, especially as frequently heated and arranged. About the most hazardous heating device is an oil stove. Frequently small stoves, which are little more than lamps with tin chimneys surmounted by rests for the pots, are used, being carried from place to place and allowed to rest en benches, boxes, shelves, etc. They are top- heavy, unstable and easily upset. Next in hazardousness is the small regulation iron base oil stove. It is not so easily upset, although far from immune from such accidents. In both types over-heating of the oil in the base, explosions and boiling over of the glue on to the flames, are ever-present dangers, in addition to the direct exposure of inflammable materials, such as patterns, shavings, shelving, benches, etc. Both kinds should be prohibited unless well enclosed in metal boxes having only one side open and set in trays with sand under the stove. Gas-jets are less objectionable, but carry with them the objection to open lights, use of matches, direct exposure to inflammable materials, etc. Very often otherwise arranged glue-pots are found in a recess below a bench so disposed as to endanger the under side or supports of the bench. Particular pains should be taken in exam- ining such devices to see that the flames or heat from them does not lap around the bottom or sides- of the pot in such a way as to expose woodwork or heat up the enclosing metal case, so that it will expose woodwork. Gasolene torches are sometimes used and should be absolutely prohibited. Steam-heated pots are the safest, all things considered, the only danger being that in the steam-pipes leading to the bath of heater, as a rule. Ordinary warming-coils, caul-boxes and dry-boxes are 76 FIRE PREVENTION AND PROTECTION often utilized for heating the pots, but without increase of hazard. An excellent type of heater is a small hollow iron disc, heated by steam, and resting on iron supports. The surroundings of such "heaters are easily kept clean, whereas the battery type of jacketed heater has a tendency to become dirty. Hot Water Kettles. In various risks, such as breweries, dye works, plating works, etc. Method of heating most important feature. Licorice Kettles. In tobacco factories. Steam-jacketed iron or copper; sometimes stove-heated. Used for melting .and preparing licorice in flavoring tobacco. Rum and alcohol are sometimes added in flavoring, being especially significant if the kettle be direct- heated. Lye Kettles. In soap factories and chemical works. Generally iron and steam-heated, containing strong lye water. Mash- Tubs. Steam-heated iron vats for preparing mash. Gen- erally contain stirring paddles. Mixing Kettles. No particular type. For various purposes, in chewing gum mixing, varnish mixing, pharmaceutical works, making stuffing grease, etc. Oil-boiling Kettles. In linseed-oil, varnish, patent-leather and cheap paint-mixing works principally. Generally iron or copper kettles set on low brick furnaces, and using coal, coke, wood, gas, etc., as fuel. Great danger of boiling over and should be in fire- proof surroundings. They are generally built on hearths, with hoods and flues above. Oil-warming Pots. In tanneries oil at tables is warmed in shallow kettles or pots generally by steam, but sometimes by oil lamps, jets, etc., in which case they are dangerous. Pharmaceutical Kettles. This heading includes the various cop- per or iron, steam or direct-heated kettles used in pharmaceutical works for making elixirs, extracts, infusions, decoctions, syrups, porous plasters, etc. They are mostly for melting or boiling. Steam-heated ones a mild hazard; those direct-heated may be seri- ous, depending upon substance heated and environment. Pitch-Pots and Kettles. In breweries, for melting pitch to line kegs with. See " Tar and Asphalt Kettles " and " Pitching Appa- ratus." Process Kettles. In canning factories. Really cooking kettles. Sometimes enclosed entirely with covers. Steam-heated nowadays and a mild hazard. Rendering Tanks. These are large, vertical iron tanks, 4 to 6 feet in diameter, generally steam-heated and extending from the first to the top story of the rendering house. They are made of riveted boiler iron and are provided with trapped openings for the admission of offal. When they are steam-heated the danger from them is small, being an ordinary steam-pipe hazard; and the clear- ance of the tanks and pipes to them is practically all that needs to be considered, as gasolene is not used in rendering tanks in packing houses. If heated by direct fires, however, which is seldom done A I A\ I'FAC TURING HAZARDS 77 in any but small plants, they may become very hazardous. Their manner of heating is then important, as well as the usual features of clearance. 1 he charging floor is always more or less oily and greasy, although many well-regulated plants reduce this objection to a minimum by care. Rosin Kettles. For melting rosin in varnish works, in pipe bending, etc. Apt to boil over; if direct-heated, a bad hazard, and should be set in fireproof surroundings if inside. Salt-Pans. Huge iron kettles for evaporating saline water. Steam or direct-heated. Generally in light frame structures, which become thoroughly desiccated and the floors of which are apt to be in contact with the sides of the pan or kettle. Soap Vats or Boilers. Huge iron or wooden, generally the former, vats or tanks used in the final boiling operation of soap- making. Generally steam-heated and a mild hazard. Sometimes direct-heated, the furnace hazard then being important. Surround- ings generally slopped with soap stock, giving an appearance of hazardousness which does not exist. Steamers. In a variety of risks for varying purposes, but gen- erally involving the same principle. For steaming logs in turned veneer works, articles to be bent in wood-workers, bottled beer in breweries, etc. Generally a tight chamber to which steam is admitted. Steam-pipe hazard only. Stills. In various classes of risks, for driving off volatile and condensable matter, such as alcohol, gin, rum, naphtha, water, pyroligneous acid, etc. Generally a closed vessel, with an outlet conduit at the top to a worm or condenser of some sort, the vapors passing over and being cooled to liquefy them. In all stills where inflammable vapors are given off, direct heat is dangerous in addition to the usual furnace hazards, as leaks and explosions may occur. Stuffirfg Grease Kettles. For * mixing and preparing stuffing grease (neatsfoot-oil and tallow, largely) in tanneries. Generally open iron, steam-heated kettles, the surroundings being greasy, as a ruk. If direct heat be used, they are a bad hazard inside. Table grease, or excess grease scraped from the leather in setting, is reclaimed, as well as that from greasy scraps, in similar or the same kettles. Sugar Kettles. Specifically, those used for boiling sugar and glucose in candy factories. Generally steam-heated and copper. Direct-heated kettles for the purpose are called candy furnaces (q.v.). Syrup Kettles. Practically the same as the above. Used mainly in making syrup from sugar, in making extracts, elixirs, etc., and in reducing syrups to sugar. Tar and Asphalt Kettles. Both portable and stationary. Used in roofing houses, paving streets, caulking decks and heavy floors, making electrical insulation, etc. Generally direct-heated and apt to boil over. Should be used only in fireproof surroundings. Varnish Kettles. Specifically, the last mixing and boiling kettle in varnish making. Direct-heated, being, as a rule, mounted on 78 FIRE PREVENTION AND PROTECTION trucks so that they may be quickly withdrawn from over the fire- place^ the operation being critical as to ultimate quality. Used, as a rule, in huge brick hearths in fireproof surroundings. Prohibitive inside main buildings. Vacuum Pans. A type of evaporating or boiling apparatus, util- izing the principle that substances in a vacuum boil at a lower tem- perature than ordinarily. Closed copper or iron kettles, air being exhausted after the stock is admitted. Pans of the sort may be single, double or multiple effects. Principal uses are in making beef extract, malt extracts, " stic," glue, sugar, glucose, beet sugar, condensed milk, bark extract, etc. Steam-heated and a mild hazard. Wax-Pots. For melting sealing-wax used in setting bicycle tires, beeswax and cobblers' wax in shoe factories, stearine and paraffine in candle making, and packing sausage for export, pattern makers' wax, etc. In shoe factories wax-pots are now on the machines and steam-heated or warmed by small gas-jets, but formerly they were variously heated and detached. If direct heat be used in any case, fireproof surroundings are necessary to prevent loss in case of upsets, boiling over, etc. Miscellaneous Acids. The principal hazardous acids of commerce, with their predominant characteristics, are as follows : PICRIC. Commercially in yellow prisms or crystals. Fuses at 246 degrees F. Explodes at 600 degrees and highly dangerous when steam or water is dashed on it. Soluble in water, alcohol and gaso- lene. Used as a hop substitute in making beer and in dyeing silk and wool; also in making explosives and in solution in gasolene for use in gasolene engines, gasolene absorbing five per cent of it. Explodes easily when mixed with red lead or other oxides, such as iron rust. Sodium salt of picric acid, sometimes sold as picric acid, is very explosive and dangerous. Ammonium and potassium picrate are also very explosive when heated or struck. SULPHURIC, OR OIL OF VITRIOL. Colorless when pure, but light brown or yellow in its cheap commercial forms. Heavy and oily. Kept ordinarily in carboys. Most widely used of all acids in arts and manufactures. Absorbs water so rapidly, with the evolution of heat, that the sudden addition of water will cause an explosion. Chars many substances by deoxidizing them, this property render- ing it dangerous. Poured on sugar, it inflames. It attacks all ordi- nary metals but lead, corrodes all cloths and most combustibles, and reacts upon a great many chemicals. It should, therefore, be handled and stored with care to prevent spilling or breakage of the carboys. NITRIC, OR AQUA FORTIS. A colorless, corrosive liquid, kept ordi- narily in carboys. Used widely in the arts and manufactures. Attacks all metals except gold, platinum and aluminum. Sets fire readily to dry packing materials, such as straw, sawdust, paper, etc., and nitrates produced by its action are also likely to oxidize and set fire to combustibles mixed with them. It also sets fire to wood in 'bulk if allowed to soak into it. In contact with phos- phorus, charcoal and many other substances in common use, it inflames. Steel, iron or brass filings on floors, mixed with it, cause MANUFACTURING HAZARDS 79 it to give off deadly fumes which, together with the evaporating acid, render it extremely dangerous for firemen or workmen. It should be handled and stored with great care. ACETIC. Practically the same as vinegar. Boils at about 240 degrees F., giving off a vapor which burns like that of alcohol, otherwise practically non-hazardous as ordinarily found and used. HYDROFLUORIC. Colorless liquid, fuming strongly in the air, with a pungent irritating odor. Boils at sixty-seven degrees F. Cor- rodes glass rapidly and kept ordinarily in gutta percha bottles. Combines with sulphuric and phosphoric anhydrides with great evolution of heat; likewise with water. HYDROCHLORIC OR MURIATIC. This has a suffocating odor and very strong attraction for water, otherwise it is comparatively harmless. Commonly, it has a bright yellow color, and is stored in carboys. Bale Openers. Cotton bales should not be opened with an axe, as it may strike fire on the bale-ties and ignite the cotton. The spark may smoulder for hours and break out after the stock has been carried to the mill. A duck-bill wrench should be used, this to have one edge beveled to prevent a broken bit of the bale-tie from remaining in the bale. Banana Ripening. In connection with wholesale fruit-houses green bananas are ripened by artificial heat, generally from open gas-jets or crowns along the floor. Inasmuch as considerable pack- ing-straw is about, as a rule, this is a dangerous practice, and care should be taken to see that the burners are properly shielded. Bark Mills. Generally in connection with tanneries. For grind- ing the bark used in the leach-tubs in preparing the tanning liquor. Of two general kinds, one being like a vertical corn-sheller and the other a chipper, in which radial blades on the side of a wheel cut up the bark. Both kinds have dusty surroundings and explosions can occur. Shafting hazard also considerable, and if belt-and- bucket elevators are used to convey away the bark these should have self-cleaning heads. Wooden conveyors generally remove the bark. Bark mill-house should be cut off. Batch Warmers. For warming candy batches in making stick and other candy shaped by hand. They are variously built. Some- times a steam slab or table, with a coil set vertically on top ; again a direct-heated plate, the low wall of jets or low furnace (char- coal) set on top. Arrangement -of heating device and clearance at tables important. Bending. Bending is done in various ways, some of them in- volving hazardous processes in the actual bending, and others not. In many instances in the case of shovel, post-hole digger, wheel- barrow, plow and corn-planter handles, felloes, etc. the object is steamed and bent and then set in regular dry-rooms while still in the frames holding them to the desired shape. There exists here the steam-pipe hazard in connection with the steaming-vat, as well as the dry-room hazard. In other cases steam-heated frames are used to expel the moisture from the bent stock and set the latter to the desired form. Such apparatus is used where buckling or other warping than that designed is to be especially avoided, and we have only the steam-pipe hazard. 8o FIRE PREVENTION AND PROTECTION A different type of bender from the above is what is known as a panel-bender, used for curving or warping pieces, generally with the grain running parallel with the cylindrical surface and depending upon heating one side only of the work. Coach door or body panels, guitar sides and pieces of similar description are bent in this way. Curved plates, cylinders, etc., of iron serve as forms upon which to lay the work, being variously heated by gas or gasolene flames, small fires or steam. Benzine. Highly volatile and inflammable colorless liquid. Fumes heavier than air and apt to accumulate in partly empty vessels or fall to floor and hang together until they reach an open flame. Such fumes have traveled 100 feet to a flame and flashed back to the vessel. Benzine vapor and air mixed are very explosive. Ben- zine is used mainly for cleaning, especially greasy or oily surfaces. Bleaching, Sulphur. In various risks hop-kilns, malt-kilns, broom factories, rattan works, etc. Generally by burning sulphur in an iron or stone pot in a tight room. As sulphur boils over readily when burning, the pots should be of ample capacity and preferably on fireproof floor. Board Scrapings. In cutting upper leather, principally in shoe factories, the cutting boards are coated with linseed-oil to prevent their surfaces from chipping too easily. These boards have to be planed every week or two to level the surface up, and the process is called " scraping." The refuse is subject to spontaneous combustion and should be removed separately. Branding. In breweries, distilleries and other risks using bar- reled, boxed or kegged goods; in packing houses, on hams and bacons. Irons with imprints, letters or marks are selt-heated or heated in forges, stoves or salamanders. Self-heated irons are sta- tionary or portable, the former being set on tables and heated from the under side. Rests should be provided for portable irons. Clear- ance and method of heating important. Breechings. See " Boilers." Brush Machines. Cloth-cleaning machines in textile mills. Dust and shaftings hazard. Burring. Polishing by means of cotton wheels and rouge. Con- siderable dust, and fly or lint raised. Shafting becomes clogged, flashing of refuse is imminent and spontaneous combustion may take place in refuse accumulations on account of the stearine used as a binder in the rouge. Bunsen Burners. A type of gas-burner in which air is admitted back of the burner to increase the heat. -Used in various apparatus. Specifically, a small tube burner, with a heavy base to keep it from upsetting, used in laboratories, jewelry repair work, tube and vial works, etc. Rubber tubing to them rots or becomes loosened, and may cause trouble. Candles. Hazard of these arises from their habit of softening and falling over, of burning down and upsetting. Too frequently stuck on woodwork and left to burn alone. Carbureters. See " Gas-stacks and Retorts." Carbureters for enriching gas or making gasolene gas are variously-built chambers, MANUFACTURING HAZARDS 81 usually made to expose a large surface of gasolene to air passing over it. They should never be inside, but outside and well removed. Cartridge Filling. Hazard due to presence of powder loose and chances of detonation or ignition accidentally. Should be done in roomy, fireproof surroundings. Carpet Sewing. Where electrical machines are used, the usual small electrical motor hazard is present. Catch-basins. The waste products of gas-making are drained to tanks let into the ground, the top being flush with the surface of the ground. Through derangement of the apparatus and other causes, volatile by-products sometimes escape into the catch-basin, and may be ignited by stray sparks falling through open covers, and as the sides of the catch-basin are usually coated with tar, a smart fire results from the woodwork, the tar and the lighter by-products. The catch-basin should, therefore, be so located as not to expose adjacent property. Celluloid. Made by treating pure cotton or tissue paper with nitric acid and mixing the product, called pyroxylin, with camphor, coloring matter, alcohol, and sometimes oil. Highly combustible, taking fire without flame at about 300 degrees F. Used as a sub- stitute for ivory, bone and shell. It can be cemented, a cement consisting of a solution of pyroxylin in alcohol and ether being used. The cement is equally dangerous. Chemicals. These are too numerous and have too many charac- teristics to be treated in detail here. The more common, therefore, will be treated briefly: Acetone. A colorless liquid with a sweetish odor, and very in- flammable. Acetylene. A colorless gas with a garlicky smell. Produced commercially by treating calcium carbide with water. Used as an illuminant and to supply heat. The gas in air forms explosive mix- tures, the percentage varying from 3 to 82. Alcohol. A volatile, colorless liquid, burning in air with a bluish, almost invisible flame. Its vapors form explosive mixtures with air. Ammonia. A gas consisting of nitrogen and hydrogen. Dis- solved in water, it is known as ammonia water, ammonia liquor, aqua ammonia, etc. It decomposes into its elements at 900 degrees F., but is not combustible at ordinary temperatures. It is not explosive, but when liquid ammonia is stored in drums, with insuf- ficient space left to allow it to expand, the drums may burst on warm days. Saturated with oil, it will explode if lighted. ' Calcium Carbide. A grayish crystalline solid. In contact with water it forms acetylene, and should be kept in tight, fireproof boxes. Camphor. Very inflammable, burning with a bright, smoky flame. Carbon Bisulphide. An extremely inflammable liquid, colorless when pure. It ignites at a very low temperature and may be 8z FIRE PREVENTION AND PROTECTION' exploded by shock. One of the most dangerous substances used in the arts. Chlorate of Potash. A salt rich in oxygen which is weakly held in combination, making the compound dangerous. When heated, it decomposes, with the evolution of more heat, into potassium chloride and oxygen. If mixed with combustibles, therefore, and ignited, the oxygen liberated causes rapid combustion. If melted and brought in contact with coal gas, it burns spontaneously. It forms dangerous combinations with many other substances, and the kegs in which it is stored should be kept outside. Coal. Soft coal is subject to spontaneous combustion under cer- tain conditions not definitely known, and should not be stored in quantity where it exposes woodwork. Collodion. A solution of gun cotton in ether and alcohol. Ether. An extremely volatile, colorless liquid. Its vapors are heavier than air and very inflammable. The cans containing it should be kept in a cool place. Fusel-Oil. A mixture of alcohols, amyl alcohol being its chief constituent. An oily liquid slightly yellow in color and very in- flammable. Hydrocyanic Acid Gas. A very poisonous gas. Inflammable. Mixed with air in certain proportions, it explodes. Used for killing weevils in mills and elevators. Hydrogen. A colorless, tasteless, odorless gas, the lightest' of all known substances. It burns in contact with oxygen, and in air forms explosive mixtures, the percentage varying from 5 to 80. Commercially, kept in cylinders. Lampblack. A form of carbon consisting mainly of the soot from the smoky flames produced by burning in an insufficient supply of air highly carbonaceous substances. It is subject to spontaneous combustion and should be kept in metal receptacles. Lead Nitrate* When mixed with organic matter and rubbed or subjected to friction, it may cause ignition. Marsh Gas or Methane. A hydrocarbon produced when vege- table matter decays in the presence of moisture. Sometimes con- fined in layers of coal. Inflammable and forms explosive mixtures with air. / Oxygen. A colorless, odorless, tasteless gas, the basis of com- bustion. It enters into combination readily with numerous sub- stances, the combination evolving heat. Kept commercially in cylinders. Phosphorus. Generally in the form of yellow or whitish sticks. It inflames at in degrees F., and should be kept under water. The flame of phosphorus, however, does not generally ignite solid sub- stances, although it sets fire readily to paraffine, sulphur or wax, and in contact with chlorate of potash it may cause a violent explosion. Rosin Spirit. A colorless or slightly yellow liquid, with a low flash-point, very volatile and inflammable. It absorbs oxygen from the air with the production of heat. MANUFACTURING HAZARDS 83 Saltpeter or Nitre. Many similar characteristics to chlorate of potash, being rich in oxygen weakly held in combination. One volume of nitre represents 3000 of air in its power for supporting combustion. Fires in the bags in which it has been kept burn fiercely, therefore, and can occur spontaneously. In contact with hot coals it deflagrates violently. Sodium and Barium Peroxide. Bleaching powders of a highly dangerous nature. Mixed with wood dust and struck, they explode, Either should not be scattered on the floor, as the contact of a heel with it would cause a fire. Sulphur. Comparatively harmless alone. It burns freely, but does not ignite at less than goo degrees F. Its vapor explodes spontaneously when mixed with air. It may be detonated when mixed with chlorate of potash, and is ignited by phosphorus flames. Compounding and Laboratory Work. This involves, besides the use of retorts, Bunsen burners, small ovens, etc., the mixing of chemicals which may inflame, detonate or explode. Compounding in wholesale drug stores, as generally found, is a misnomer, being mechanical mixing of substances which do not unite chemically. The closet or -hod used to carry off noxious fumes should be fire- proof and not frame, as generally happens. Dipping. Reference is made to the rapid process of immersing the object in a bath of oil, paint or varnish, and then withdrawing it and allowing the coating to dry. Where benzine, cut paint or varnish is used, the hazard is obviously most serious. Ordinarily, the dipped articles are stacked or hung over a trough draining back to the dipping-tank. The latter should be iron and provided with a cover which may be let down to smother flames in the trough. The hazard of dipping is due to the presence of the inflammable coating, the spattering of this around, the vapor or fumes from it, and the chances of ignition by lights or static electricity, not to mention the presence of newly-dipped stock in quantity. Dust Hazard. Briefly, this is due to the rapid ignition of dust particles suspended, in air, the ignition being so rapid as to amount to an explosion. The dust of any substances which will burn or oxidize will explode when properly mixed with air. Dust also clogs bearings, causing them to heat, and many dusts settling and becom- ing oily may ignite spontaneously. Egg-Candling. Generally in commission houses, packing houses and other risks handling eggs in quantity. Candling consists in holding the eggs before a light, formerly f-rom candles, to ascer- tain if they are addled or not. Oil-lamps, gas-jets, incandescent lights and daylight are also used. Jets, candles and oil-lamps are very dangerous, owing to crowded nature of candling compartments and presence of so much inflammable material. Electrical Hazards. In brief, electrical hazards are due to heat- ing of conductors or parts, to arcs and to leaks. Heating is caused by overloading which itself may be due to short-circuits, poor joints, poor contacts, lightning, crosses with currents of higher voltage, too many lights or motors on a line or to intention, as in electric heaters. It is also caused by induction, as in choke coils and mag- nets which are rapidly magnetized and demagnetized. Arcs are the 84 FIRE PREVENTION AND PROTECTION jumping of current across an air space, being caused when a cir- cuit is broken by accident or design. Arcs may be produced by leaks which gradually become severe enough for a sudden rush of current, by switches, by short-circuits, by burn-outs, etc. Leaks are due to the breaking down of the insulation through one cause or another, and may lead to heating or arcs. There are also in connection with electrical apparatus numerous dangers of a mechanical or physical rather than electrical nature, such as the breaking of lamp globes in inflammable vapors, the fracture and sputtering of arc-light carbons, the ignition of mate- rials, by contact with incandescent lamp bulbs, etc. Electro-plating. This is done by first washing the piece to be plated with concentrated lye or benzine and lime water, to remove any grease, and by rewashing with dilute sulphuric acid to neutral- ize the previous wash. The " work " or part to be plated is then attached to the negative pole, and a nickel, copper, silver or gold slab or plate, as the case may be, to the positive pole of a low potential dynamo, after which both are immersed in a bath of copper sulphate or other electrolyte. The current being turned on removes molecular particles of the slab or metal to be transferred and deposits it on the surface of the "work." Plating dynamos employ a difference of potential of from two to four volts. The bus wires are almost invariably bare and often run on wooden sup- ports, but there is no danger of leakage with the low voltage used. There is, however, some little hazard in connection with these dynamos and wires. Pieces of metal laid or dropped across the bus wires, terminals or brushes would be instantly fused, and if the molten metal fell into inflammable material trouble might ensue. This is really about the only considerable danger in con- nection with the dynamo and its appurtenances, and it is generally remote. Electro-plating, however, involves the use of materials and incidental processes which are more or less hazardous^ i. e., lacquers, lacquer-drying ovens and buffing. Electro-typing. A matrix, consisting of graphite and wax, is made by pressing into (he surface of the composition type forms or cuts. The type metal is then deposited upon the matrix as in the case of electro-plating (q. v.). Wax-heating pots are an accom- panying hazard. Embossers. Machines for pressing patterns or wood in imita- tion of carving, or designs on leather or book covers. Heated to give permanence to the designs which could otherwise lose their sharpness of outline and contour. Method of heating the most important feature. Gas generally used ; occasionally live steam. Apt to be used in the midst of inflammable materials. Engines. In all types of engines there is present in a greater or less degree the grease hazard. In fly-wheel engines there is the danger of the wheel bursting and causing damage from which fire may ensue. Gas engines may have flame igniters, which should be well away from inflammable materials ; the muffler and exhaust should be clear also, and the exhaust should extend to the outside air and never enter flues or stacks unless the latter are large. Gaso- lene engines should never have flame igniters if they are inside, and the supply should be outside underground and never gravitate MANUFACTURING HAZARDS 85 to the engine, otherwise the remarks on gas engines apply. The live steam and exhaust pipes of steam engines should be free. Etching and Pyrography. In etching by gas flames, such as that done on bamboo, the jets should have proper rests or racks when not in use, and the rubber tubing should be kept in repair. The surroundings should be neat also, in case the jets are dropped accidentally. Somewhat similar remarks are true of gas-heated tools, and the heating devices should be watched. The wires leading to electric gravers should be properly insulated and protected against wear and injury, and adequate rests provided for the instruments when they are not in use. Particular care should be taken with the gasolene bulb apparatus used by artists and amateurs. Explosives. Gunpowder, a mixture of saltpetre, sulphur and charcoal, ignitible by flame or by heat varying from 554 degrees for black, to 579 degrees, F., for brown, prismatic powder. Gunco'tton consists of purified cotton treated with a -mixture of i part strong nitric and 3 parts sulphuric acid, resembling ordinary cotton in appearance. It can be exploded by percussion, flame and the shock produced by fulminate of mercury. Nitroglycerine is made by the action of strong sulphuric and nitric acids upon glycerine. It is an oily, colorless liquid and poison- ous. It explodes at 356 to 392 degrees F. It is easily exploded by shock and extremely dangerous to handle. Dynamite is a mixture of nitroglycerine and some absorbent, as silicious earth, magnesia alba, mica powder and charcoal. Blasting gelatine is made by dissolving guncotton in nine times its weight of nitroglycerine. There are many other explosives, but the above are those appear- ing commercially in this country. Feather Renovators. Apparatus for dusting, steaming and clean- ing feathers. Steam-pipe and dust hazard. The impression obtains that feathers will not burn, but the down near the quill will flash and make a quick, intense fire. Finishing. The term finishing generally includes filling, rubbing and the final finishing, and is frequently extended to include var- nishing as well. Varnishing, however, has been treated elsewhere, embodying somewhat different hazards. The first operation in fin- ishing is filling, which consists of filling or plugging the pores of the wood so that it will present a smooth surface and not absorb too much varnish. Fillers are made of various combinations of silex, silver white, corn starch, whiting, plaster of Paris, raw and boiled linseed oil, turpentine, japan and benzine. Sundry pigments are used to color fillers, depending upon the character of the final finish desired. The principal among these are raw and burnt umber, raw and burnt Italian sienna, Vandyke brown, drop or ivory black and pink. Both turpentine and benzine ground japans are used. Fillers are generally in paste form and are thinned down for appli- cation, turpentine, naphtha or refined linseed-oil being used. No more linseed-oil is used than necessary to form a binder, as it pre- vents .the filler from drying or setting rapidly. Excess filler is rubbed off with curled moss, excelsior, shavings, soft sawdust, tow and waste, as the case may be. Flax or hemp tow is used in finer, and the other substances in cheaper grades of work. 86 FIRE PREVENTION AND PROTECTION Shellacking follows filling for the purpose- of sealing the pore depressions. This is sometimes done with ordinary alcohol shellac, but may be accomplished with other substances, the operation, how- ever, being known as shellacking irrespective of the materials used. When this is dried, the varnish coats are applied and the various rubbings follow. Rubbing is done with either water or rubbing oil, the latter being a petroleum product resembling machine oil and not dangerous. Linseed-oil can be used, but is much more expensive and not so satisfactory, being more gummy than rubbing oil. It is also more hazardous. Pulverized pumice or rotten stone is used to hasten the cutting action of the rubbing process. In the final rubbings of fine finishes water or the hands alone are used. Ordinarily, the rubbing oils and pumice or rotten stone are applied and rubbed in with rags, old silk cloths or handkerchiefs, chamois skins, or rub- bing felt. After the rubbing is done, a damp, .soft wood sawdust is generally used to clean off with, being sprinkled over the surface and removed with cotton waste or soft cotton wadding. The hazardous features of filling, rubbing and finishing arise from the use of finely subdivided waste and materials in conjunction with oils which absorb oxygen freely and from the use of volatile liquids. Linseed-oil is especially subject to spontaneous heating, and the hazardous nature of the other oils and liquids has been pointed out under " Painting." Flemish finishes are thinned with amyl- alcohol, the substance so frequently used in cutting lacquers and very volatile. It should be treated in much the same manner as naphtha. It is almost unnecessary . to add that standard waste- cans should be provided for the rags and materials used in all filling and finishing operations, except, of course, where water rub- bing only is done. By-ways and corners, bench drawers and closets should be kept free from accumulations of any of the materials saturated to any degree. Filling. See " Finishing." Flash Lights. For photographic and pyrotechnic purposes. Pow- ders similar to explosives, and similar precautions should be taken in handling and storing them. Flasks. The wooden or iron boxes used in moulding in foundries. Those of wood should 'not be stored inside so as to expose build- ings, as they become charred and may harbor smouldering sparks. They are also a prey to transient sparks. Fuel-Oil System. These should be installed in accordance with the underwriters' requirements. In general, there are gravity, pumping, intermediate tank, auxiliary standpipe and air-pressure systems. In gravity systems the oil flows to the burners by gravity from the main supply tanks; in pumping it is forced to the burners by small pumps, the supply tanks being below the burners ; in inter- mediate tank systems the oil is forced to small elevated tanks ; in auxiliary standpipe systems the oil is pumped from tanks below the burners to standpipes, 4 to 6 inches in diameter, and tall enough to give the desired pressure, with overflow pipes at their tops draining to the supply tanks ; in the air-pressure systems various procedures occur, the general plan being to pump air upon the surface of the oil in a closed tank, the pressure forcing the oil out to the burners. MANUFACTURING HAZARDS 87 An intermediate tank system of one firm is unique in that it has a small tank filled by a ball-float arrangement, the burners being a few inches above the "oil level maintained and provided with two nozzles, one for air or steam and one for oil in the center of the other. The air or steam, being forced out past the orifice of the oil, produces a partial vacuum which allows the oil to rise to the nozzle where it is sprayed by the air or steam, as the case may be. The chief desideratum in all acceptable systems is that the oil does not gravitate to the burners from any considerable supply. The piping should also be tight and be self-draining, with convenient valves. The supply tanks should be underground and well removed. Gasometers. In gas plants the gas is stored in huge water- sealed iron tanks. It is possible to explode them by lightning stroke or exposure to fire, and a case is known where a high wind tipped a gasometer over so that it was unsealed and the escaping gas ignited. Ordinarily, such burning does not amount to an explosion, but it is possible for the burning gas in an injured gasometer to so thin out by escaping that incoming air will produce an explosive mixture. Small gasometers for acetylene gas machines, and the like, should not be allowed inside. Gasolene Devices. These are too numerous for specific mention. The principal are venders' torches, lamps, plumbers' soldering-iron heaters, blow-torches or paint removers, stoves, portable lead-melt- ing pots, pyropen apparatus, branding apparatus, etc. All are dan- gerous and only such appliances should be used as are approved by Underwriters' Laboratories. Paint removers, venders' torches and non-safety gasolene stoves are particularly hazardous. Gas Purifiers. In the manufacture of illuminating gas. They are shallow pans with false bottoms, the upper bottom being per- forated. They are filled with iron filings, rusted, and sawdust, which removes the sulphuretted hydrogen and carbonic acid gases present in the gas, the result being obtained by placing an iron water-sealed cover over the pan and passing the impure gas down through the iron oxide and sawdust from a pipe which usually enters from below to a point near the top of the purifier. The danger in a purifier is that of explosion, which may result, when the cover is removed, from an open light. It is necessary to admit air to the cover to remove it because of the atmospheric pressure on the outside when the purifier is cut off at the center seal; and an explosive mixture of the gas and air may be formed which, if ignited, may wreck the building. Obviously, only natural light or securely enclosed lights shining through a pane in a window should be permitted Gas Stoves. These are of various patterns. The flat, single or multiple burner type in common use has short legs to raise it from the table or floor on which it rests, but these legs do not give suffi- cient clearance, and if the stove rests on wood it should have pro- tection under it. Rubber hose should not be allowed for connecting any gas stove, as it rots or becomes loose. The permissible hose is braided and stiffened by an inside coil of wire to prevent it from kinking or being crushed temporarily and thus shutting off the gas long enough to put out some burners and not others, making explo- sions imminent. The gas stoves and radiators in use should espe- 88 FIRE PREVENTION AND PROTECTION cially not have soft rubber tubing and should not expose woodwork, curtains, etc. Gilding. In picture-frame and moulding works. Gold and silver leaf are put on by first oiling the surface and blowing the leaf against it, after which brushes and rags press it to the contour of the work. The rags and refuse are subject to spontaneous com- bustion. Grain Elevators. The belt-and-bucket type of elevator is almost invariably used. The legs of these are so many flues for the spread of fire. The heads and boots are also apt to become clogged by dust, and in order to prevent this inclined strut-boards (pieces in the head of the elevator under the pulley) are provided, making the head self-cleaning. Dust accumulations in the boots may be removed by slides. Hoppers venting into the legs are sometimes substituted for the strut-boards, their sloping sides making them self-cleaning. Occasionally weighted and hinged strut-boards are used, the idea being to have them open when the weight of the dust overbalances that which keeps the boards in place. These are not reliable, how- ever, and are rare. Some elevator heads are not enclosed under- neath, and there is no danger from the strut-board, but such ele- vators permit a great deal of dust to escape into the building. Still other elevators have both legs in one, and no strut-board is neces- sary, evidently. Where chain and bucket elevators are used there is little danger from the strut-board, as the pulley is like a huge sprocket and will not permit the dust to bank up. Marine legs come properly under the head of elevators, but are not so dangerous, being tilted so often as to -keep clean. However, as they are some- times placed, they facilitate the spread of fire from the first floor to the texas, affording direct communication. Similar elevators are used for various other purposes and the above remarks are largely applicable to them. Grinding. Unless thoroughly wet there is generally danger of the fine particles abraded heating spontaneously if allowed to accu- mulate. Band-splitters in tanneries and similar devices should be arranged with this danger in view. Gun Testing. The testing range should preferably be fireproof, or at least lined, on account of the wads and chance bits of flaked powder starting trouble. Hat Presses. This includes the steam-heated moulds and flange plates used in hat factories. They and their pipes and the sand- bags for flanging should be kept free from woodwork. Ice Machines. The machines themselves have only the ordinary engine hazards, except that they compress a gas, generally ammo- nia, which may escape. (See "Ammonia.") No open lights should be allowed near the machines, as leaks, breakage of the gauge or damage to the cylinder head may cause an explosion. Ammonia becomes assimilated with oil under pressure, and in this combination is explosive. Incubators. These are generally wooden or glass boxes warmed by oil or gasolene lamps or stoves placed, as a rule, at one end under the mouth of a duct leading through the box. They should MANUFACTURING HAZARDS 89 not be allowed in important buildings, being subject to frequent fires with either source of heat. Ironing Machines. In steam laundries, for ironing cuffs, collars, bodies, linen, etc. Generally rollers heated by internal gas flames; a few are steam-heated. Clearance and neatness of surroundings and connections important. Soft rubber tubing should be discour- aged. Kit Heaters. For heating shoemakers' dressing tools. In ordi- nary cobbleries a rest is provided on top of the chimney of an oil lamp or stove; in factories such stoves or lamps or fixed gas-jets are used, unless the tools are on machines, in which case a small jet impinges against the tool as it operates. Stoves and lamps are easily upset and are trouble breeders, and the fixed gas-jets, being on benches, may be surrounded by inflammable materials. Lime. Unslaked, this should be stored in dry places, as the addi- tion of water causes it to heat violently and set fire to the contain- ing barrels or other inflammables near. Machinery. While we naturally associate with the more rapid moving machinery the idea of greater hazardousness, it does not necessarily follow that the slower moving may not in some cases be more dangerous. Great speed, of course, carries with it a ten- dency to heating, especially as the rapid rotation of the parts makes it more difficult to keep the bearings in oil, other things being equal ; but slow, cumbersome, badly-aligned or heavily-loaded shafts may heat up to an even worse degree, since they are not self-ventilating by their speed and have more mass in which to get a cumulative heat effect. In general, it may be stated that shafting and bearings of machinery heat up as a result of poor alignment, binding or insufficient oil, any one of which defects is remediable. Shaftings and bearings of all sorts may be dangerous in other respects than as to heating by becoming oily and accumulating dust or inflam- mable fly or lint, and by saturating nearby woodwork. For this reason journals should never be placed on wooden beams nor the sides of wooden posts. Several makes of iron drop or post hangers are on the market and are excellent in obviating the objections pointed out. These should be adjustable, and, if self-oiling and non-dripping, are ideal. If not self-oiling, drip-cups, preferably of cast-iron and fixed substantially under the journal-boxes, should be provided. Tin cups or pans suspended by wires, so often seen, are no more than makeshifts. It is impracticable to detail the hazardousness of every variety of machine in an article of this sort. A few general remarks only will be made, therefore. In all machines grinding, pulverizing, or otherwise reducing sub- stances to smaller particles by .a breaking operation, considerable dust is raised and some heat is produced by the act of separating the particles from the main mass. If the substance reduced will burn, its dust will be explosive, and there is always the danger of it clog- ging bearings. Many such dusts in accumulations and saturated with oil can ignite spontaneously. Most machines performing ope- rations of the sort discussed should have blowers and flues to remove the dust and collectors to prevent it from being sent over surrounding property. There is nearly always the danger of foreign particles or parts of the mechanism striking fire. 9$ FIRE PREVENTION AND PROTECTION The above is true of machines altering stock by cutting and pol- ishing operations, while those doing sorting or separating operations raise dust mainly by a species of jostling and involve the dust and bearings hazards only. Picking machines have already been mentioned. Knitting and weaving machinery involves but slight hazard as machinery, the principal danger being the possible ignition of the stock in addition to the bearings hazard. Spinning machinery involves the hazard of numerous small, rap- idly-moving spindles which may heat at their bearings, and which are often in concealed carriages or frames, as well as considerable grease hazard at the driving mechanism. Matches. Match heads consist of various combinations of glue, rosin, phosphorus, amorphous phosphorus, sulphur, chlorate of pot- ash, saltpeter, red lead, bichromate of potash, nitrate of lead, anti- mony sulphide, fine sand, peroxide of manganese, whiting and other substances. The bursting and separation of match heads from the stems is confined to so-called parlor matches. The bursting or chip- ping off of the heads is caused by improper mixing of the ingredi- ents entering into the composition. It is liable to happen with the matches of any firm, although, as a general statement, it is true that the larger factories are more apt to have competent composition mixers, and their matches will naturally average better than those of the small concerns. The specific cause of the bursting is due to the liberation too freely of gases in the mass of the composition. While this is a scientific fact, it affords little solace to underwriters, since there is 'no way of telling when the conditions actually obtain which produce the bursting. In other words, we cannot tell prac- tically until we use a match whether it was made from an improperly mixed batch of composition or not. The separation of the heads bodily from the stems is due to the formation of what is technically known as a " teat." When the splint with the fresh globule of composition is allowed to hang too long in one position, obviously the plastic composition will sag before it dries. This sagging forms 'a conical-shaped teat or else the whole globule settles so that it does not engage the end of the splint firmly. When the match is struck, therefore, a portion of the head or the whole head may be broken off, and the fusing of the composition proceeds where the head has fallen. It is unnecessary to point out the dangers arising from this defect. The remedy for it lies in improved methods of drying and attention to the setting qualities of the composition, If, after the splints are dipped inta the composition, they are immediately reversed and later reversed again, and so on, the composition will dry as a globule, with the splint projecting into it a proper distance. This expedient is resorted to in factories where the cause of the trouble is appreciated and the reversals are made by machinery. Safety matches are usually made with the oxydizing agents (ni- trates or chlorates) in the match-head and the phosphorus in the rubber of the box. Owing to their expensiveness they are not sold as generally as the cheaper and more readily made parlor matches. The amorphous form of phosphorus is used in them and this is not only non-poisonous but not subject to spontaneous ignition. >k>lr! MANUFACTURING HAZARDS 91 Malt Mills. For grinding malt. Generally mills of the roller type, but more dangerous than those in flour mills, as the stock is , apt to contain more flinty and metal particles. They should have a device to keep the space under the rolls full of ground stock, so that no explosive mixture of ground malt and air can occur. Mag- nets should be provided in the feeds to catch steel and iron par- ticles, and gravity separators are advisable to arrest non-metallic foreign substances. An explosion vent to the outside air is also desirable to take up the force of an explosion. Preferably, the mill should be in a section well cut off. Nitre Bags. Gunny-bags in which nitre is obtained. The empty bags always have adhering to them particles of nitre and are sub- ject to spontaneous combustion in heaps, burning fiercely. Napping Machines. Machines for removing the surplus nap from cloth goods. Owing to lint brushed off, the bearings hazard is increased, and if the nap contains cotton it flashes readily. Oiling Stock. In cotton and woolen mills the stock is oiled before it goes to the pickers by scattering oil over the stock as it lies spread out on the floor. The latter should be covered with metal or be of brick or cement, as wooden floors become saturated. Oiling Woodwork. This generally appears upon woodwork which is to be left practically with its natural finish. It is done by rubbing the oil on with rags, applying it with brushes or dipping the object into a vessel of oil. Care should be taken with the rags and overalls or old clothes of the workmen. Considerable oil is apt to be spattered around, and adjacent woodwork should be metal-clad if possible, see also " Painting." Oils. These are a hazard in that they furnish fuel for a fire, and are, in many cases, subject to spontaneous combustion when sub- divided on waste, clothing, etc. All animal and vegetable oils are subject to spontaneous heating under some circumstances, but the admixture with them of mineral oils of twenty to fifty per cent pre- vents this heating. Experiments have shown that on cotton-waste in a chamber heated to 130 to 170 degrees, boiled linseed-oil ignited in i J4 hours, raw linseed-oil in 4, lard-oil in 4, colza-oil in 6, olive- oil in 5, sperm-oil in 4 and castor-oil in 24. See also " Painting." Oily Waste. Oily waste is a hazard in that it is inflammable and may ignite spontaneously. It is generally used with mineral oils in connection with metal workers and with animal or vegetable oils in woodworkers. The mineral oils may be adulterated, how- ever, and it is always well to keep oily waste in standard cans. Painting. Paints consist of pigments and oils, generally turpen- tine, rosin spirit, rosin-oil, linseed-oil and benzine. In many cases the various prepared ingredients are mixed as needed, being kept on hand for the purpose. Of the solid substances used, those of sig- nificance, owing to their inherent or indirect hazardousness, are lamp-black, the chromes, Prussian blues, vegetable blacks and some- times red lead. These are all more or less subject to spontaneous combustion, or inflammable under various circumstances, and should be kept in meta! receptacles or in a safe place. Lamp-black often contains unburnt oil, accounting for its liability to spontaneous heating in addition to the natural avidity of carbon for oxygen. 92 FIRE PREVENTION AND PROTECTION Even where it does not contain such oil the accidental addition of oil to it has in many cases promoted dangerous heating. In fact, oily finger-marks upon the paper of the ordinary commercial pack- ages have brought about undue .activity of this sort. Many of the pigments made from organic substances are very inflammable when finely subdivided or ground with an oxidizing substance in a dry state, so that it is advisable not to have open lights near any appar- atus apt to give rise to dust particles. .Turpentine, so general in painting, is very inflammable, flashing 97-101 degrees F. Although popularly supposed to be exempt from danger of spontaneous heating on waste, it absorbs oxygen rapidly enough to cause fire in rags saturated with it. Rosin spirit, used as an adulterant and substitute for turpentine, has the same flash-point and characteristics as that oil. The characteristics and behavior of benzine are well known. Linseed-oil, particularly boiled, has great avidity for oxygen, and is especially subject to spontaneous combustion in conjunction with rags, waste, etc. If dissolved in turpentine, as in paints, the tendency to heating is magnified, so that painty rags are even more dangerous than those saturated with the oil alone. The flash-point of linseed-oil is high, however, so that there is little danger from the oil at ordinary temperatures, except that from spontaneous heating on waste. In estimating the painting hazard, it should be borne in mind that higher grade work carries with it, on the average, more skilled and, consequently, careful labor. In coarse work, also, there is not the same necessity of care with the materials used, from the stand- point of economy, as in the case of high-grade work, and the natural carelessness of the laborers is enhanced by this fact. It is a fact, also, that all labor is unconsciously affected by the degrees of care essential in the commercial use of its services, and, in connection with painting, this physico-moral feature is probably most significant. Where any considerable amount of oiling, painting or dipping is done, iron closets, properly raised from the floor, ventilated and free from the proximity of inflammables, should be provided for the clothing and overalls of the men. Both heavy wire grating and sheet or corrugated iron closets are made for this purpose, each having many points of excellence. Where sprinklers are installed, the grating closets are, on the whole, preferred by the writer; otherwise, the solid-walled. Wooden closets are very objectionable. Even if lined with tin they are not so good, and cost nearly as much as the iron. The practice of hanging clothes and overalls on wooden partitions, or together in a large dressing-room, should be discouraged, and throwing them in heaps on or under benches entirely discountenanced. Nor should wooden receptacles of any kind be used for oily waste, wipes, rags for cleaning smeared hands, etc. ; iron boxes with legs about 3 inches long and self-closing lids are the best and safest. The scope of this article is too limited for extended comments upon paint and oil storage, and only a few remarks will be. made. Only a day's supply of materials should be permitted inside the main buildings, and any remaining stock should be removed to the storehouse or vault at the close of a day's work. Cans containing volatile oils, such as turpentine and benzine, should not be allowed to stand around without stoppers, especially if partly empty, as the space above the surface allows an accumulation of the fumes MANUFACTURING HAZARDS 93 to occur. Painters should not be permitted to " try " their brushes all over the walls of partitions or closets. The main supply room, if inside, should be fireproof and so constructed that a fire could be smothered by closing the doors to the room. It is best, however, to encourage the use of a detached building for the storage of oils, paints, varnishes, etc. Explosions may shatter an inside vault so that it would not confine a fire. Paint Mills. These are generally buhr stones or steel mills of similar design. They may heat and cause trouble by igniting the stock, although heating is guarded against, as it has a deleterious effect upon the paint. Peanut Roasters. The larger ones are similar to coffee roasters (q. v.). Venders' roasters are small, rotating metal cylinders, gen- erally heated by a gasoline torch. Pickers. These, in general, are devices through which the stock passes and is torn up or loosened and straightened out by means of rotating toothed cylinders. They are of various designs, for diverse uses, and found in several classes of risks. The main haz- ard in all is the danger of striking fire on foreign particles and igniting the stock. Other hazards are due to friction at the bear- in-s and the possible escape of light, fluffy material, these hazards varying in seriousness according to the kind of machine and the stock worked. Regular pickers for cotton or easily inflammable goods should vent to fireproof rooms if they are inside. The indi- vidual characteristics and degrees of hazard in pickers are too numerous to mention here. The principal pickers or machines doing picking operations are blowers (hat factories), buhr, cards, devils (hat factories), dusters, excelsior, garnettes, gins, grabot gins, hair, lappers, linters, mixing, openers, rag, waste and willowers. Pouncing. An operation in felt and wool hat-making, corre- sponding to napping, in which the hat body is placed on a rotating block and smoothed with sandpaper. Considerable lint arises, clog- ging bearings and filling cracks and corners. Blowers should be provided to remove it. Printing Presses. The hazard in connection with these is due to the grease and oil which in time saturate the floor, the steam-pipes, sometimes installed under them to regulate the consistency 6f the ink, the rags and waste used in cleaning, the possible use of benzine in washing forms, type, rollers, etc., and the making of rollers. The floor under all presses, unless brick or cement, should be nretal- clad, and safety waste and benzine cans provided. In newspaper work, where high speed rotary presses are used, to reproduce half- tones a quick drying ink is used, generally thinned with benzole; the vapors liberated make this process very hazardous. Good ven- tilation is necessary and provision must be made to take care of static electricity on the paper. Quick-aging. Whiskey is aged principally by tannic acid in the staves of the barrels. It is hastened sometimes by steam, generally from coils around the rooms. There is no special hazard when it is done this way, except that the evaporation is hastened and there is a possible chance for the fumes of evaporation to accumulate and result in' fire on the careless entry of open lights into the room. 94 FIRE PREVENTION AND PROTECTION There are methods, however, which may result in the bursting of the barrels, unless extreme care is exercised. They involve the rapid heating of the whiskey, usually by inserting a goose-neck steampipe in the bunghole of the barrel. Rolling Mill Rolls. These have a squeezing effect upon the hot metal, causing confined gases to be compressed and explode, and throwing scale and small particles sometimes 100 feet. They should have good clearance to woodwork and corners containing waste, overalls, etc. Rubbing. See " Finishing." Rubber-Cement. Also guttapercha-cement. Cut with benzine and should be used from safety-pots only. The best of these are similar to pneumatic chicken watering-troughs. Screw-cutting. Where " soda water " is used, screw-cutting in- volves no hazard. Oil is frequently pumped over the work or run over it from cans or small tanks, and there arises the so-called " grease-hazard," oil being necessarily scattered on the floor until it becomes saturated. Heavy mineral oils are used for the purpose, and there is no danger of saturated rags igniting spontaneously. Setting. In tanneries. Grease is worked into the leather by slickers as it lies stretched upon tables. Excess grease should not be allowed to accumulate. Shafting. See " Machinery." Shavings Vaults. Shavings vaults or rooms are designed to re- duce hazard and do so, inasmuch as they confine shavings and dust to certain limits, but they involve hazards, perhaps, not suspected at first. Not the least of these is that of explosions which occur in the dust-laden air of partially filled vaults when an open light or flame is introduced in any way. Dust explosions and their causes have been explained elsewhere. The necessary flame or spark can be furnished in various ways from hand torches near the opening, lanterns, coals from a back-draft, electrical mishaps, etc., and shav- ings rooms or vaults should be so arranged as not to damage main buildings if shattered by explosions or destroyed by fire. If inside, they should be absolutely fireproof and should have safety vents to the outside air. It may be well to add that these vents are to relieve the force of an explosion, and may be arranged with flap- checks, so as to remain shut against the mild expansion of gas resulting from ordinary burning inside the vault, so as to smother an ordinary fire. The doors to vaults, bins or rooms should not be in line with a back-draft from the boiler furnaces or too near the latter if to one side, and should be arranged so as to close easily. A wall of the bin, room or vault also should not form a part of the boiler setting, owing to the cracks which are apt to form in the latter, and if the structure adjoins the boiler or engine rooms its walls toward them should be continued through the roof as a parapet. Shellacking. Hazard is due to the presence of alcohol which is used to dissolve the shellac. Singeing. In bleacheries and cloth works the nap is singed off in some instances by gas flames, the cloth passing rapidly over the MANUFACTURING HAZARDS 95 latter. Rooms in which this is done should be cut off, as the in- terior is dried out and any hitch in the feeding apparatus would result in the cloth being ignited. Hats. are singed by flaring gas flames after being pounced, the hazard being that of open gas flames only, as. a rule. The same is true of pigs' feet, ear and snout-singeing in packing houses. Smoking. The hazard of smoking is due to careless use of matches and disposition of the discarded remains of a pipe-bowl, cigar or cigarette, as well as to the ignition of inflammable vapors. Squeezers. For welding together the molten particles of pud- dled iron. Spark and scale hazard prominent. Static Electricity. Reference is made only to such as is gen- erated by belts, moving machinery, rubbing of brushes against stock, etc. Small sparks frequently jump through the air and can ignite inflammable vapors in the air or fine lint and dust. In some cases grounds can be provided to reduce the static charge, but in many cases the development of static electricity is difficult to fore- see and prevent. Straw and Hay. Used for feed, bedding, packing, collar-stuf- fing, etc. Hazard due to its ignitability and combustibility. It should riot be strewn about inside of buildings. If its presence be necessary inside buildings it should be stored in metal-lined or tile- walled bins with doors. Sometimes subject to spontaneous com- bustion. Transferring. In lithographing establishments the designs are transferred from paper to the stone, turpentine and rags being used in the cleaning operations. Such rags should be kept in standard cans. Trimming and Upholstering. These occur in carriage, coffin and furniture factories and similar risks, and the hazard is due to the large amount of tow, excelsior, moss, hair, cocoanut fibre, shucks, cotton, etc., used, as well as the presence of glue-pots and flat-irons occasionally. Bins should be provided for superfluous stock at night and a regular daily sweeping made. Stove heat and oil stoves in the vicinity are dangerous. Trip Hammers. Spark and scale hazard. If operated by steam, steam-pipe hazard also. Some trip hammers are raised by friction belts, and a small hazard exists at the belt and pulley. Varnishing. Varnish is usually applied with brushes. Cheap work is frequently dipped. There is little hazard in the actual application of varnish with brushes, although it is said that fric- tional electricity is sometimes generated in slapping the brushes around and sparks have ignited the fumes or vapor from the in- gredients in the varnish. The real hazard lies in the use of mate- rials of an inflammable and more or less volatile nature, also subject to spontaneous combustion when spread thin on rags or waste. In fact, the hazard of varnishes is practically the same as that of their constituents, boiled Jinseed-oil and a volatile solvent, except that varnishes containing turpentine and linseed-oil are even more sub- ject to spontaneous heating. 96 ' FIRE PREVENTION AND PROTECTION Vulcanizers. Generally steam-heated vessels, chests, cylinders or arms. Hazard that of steam-pipes. Smaller vulcanizers are sometimes gas-heated. Zapon. A lacquer cut with amyl-acetate and consequently in- flammable and explosive. Similar lacquers pass under the names lustrine, brassoline, opaline, Egyptian lacquer, etc. Xylonite. Practically the same as celluloid (q. v.). Sometimes spelled zylonite. .'/*>H bus wr>:ijf- PLANNING AND ARRANGEMENT OF HAZARDS The Chicago Board of Underwriters recommends the safeguarding of the following hazards in connection with the construction or alteration of buildings for the specific purposes as noted : Bake Ovens. The following specifications, with the exception of the first, are for ovens located in combustible buildings. Ovens located on the upper floors of fireproof buildings should be supported on special foundations provided in the framing of the buildings. The wooden top flooring (and nailing strips) of the firing floor should be removed for a distance of twelve inches at the sides and back of oven and not less than six feet in front and replaced with concrete placed directly on the floor arches. Rotary or revolving ovens are generally built on special founda- tions in the ground, extend up to the second floor of the building and have the firing door (through which fuel is fed) on the first floor. The firing floor (from which fuel-is fed) should have joists, beams, girders and flooring removed for a space of eight feet in front of the ovens and the space filled in with I-beams and tile or brick arches ; it may also be necessary to provide the same sort of clearance at sides and back, depending upon the thickness and condition of the oven walls. The charging door (through which the material to be baked is fed) is usually on the second floor and consists of a long horizontal opening extending nearly across the face of the oven, and about 18 inches high; a metal hood with metal vent pipe communicating to th-3 outside air should be pro- vided to carry off the heated air and gases. The tops of these ovens are usually constructed of brick arches and should be covered with sand or cinders. When the walls of the oven are extended to the ceiling of the room, a dead air space is formed between the tops of the ovens and the ceiling which should be vented this may be accomplished by connecting the space with flues in the wall of the building and placing register openings in the front wall of the oven enclosure to provide for circulation ; or by raising the flooring above the oven, about 24 inches above the main floor line and placing louvres in the bulkhead thus formed, which will allow the hot air to escape into the room; the first method is preferable and safer. 97 98 FIRE PREVENTION* AND PROTECTION The ordinary brick ovens as found 2n small bakeries are generally built on the ground and do not extend through the floor. The clearing to combustible ceilings, partitions, etc., should be not less than 18 to 24 inches and wooden ceilings should be kept well white- washed. The floor in front for a distance of 8 to 10 feet should be incombustible. Portable ovens found in the small bakeries are built in skeleton style on 'iron legs and are open underneath, the fire-box and ash pit extending sometimes to within 10 inches of the floor. Although these ovens are fairly safe, it is preferable to place a metal sheet extending underneath and 6 feet in front and 3 feet at sides and back of the fire-box and on this a hyer of 3-inch hard burned hollow tile or 4-inch brick on edge. Ovens of the " Middleby " type (which have short legs) should, if located over wooden floors, have a foundation of at least 4-inch hard burned hollow tile with continuous air ducts this is to provide for circulation of air through the tiles. Small portable gas heated ovens, used extensively in restaurants, boarding houses, private bakeries, etc., usually have walls made double of metal with a filling or mineral wool. They set close to the floor and should have a foundation varying according to the size of burners used, but at least equal to that specified in the last paragraph. Care should be taken in regard to exposed combustible material. Inside chimneys used in connection with bake ovens should have brick walls not less than 8 inches thick, lined with flue tiling; the throat area should be sufficient to prevent undue heating. Outside chimneys (stacks) may be of metal provided , they are self-support- ing and have ample clearance to combustible material. Boilers. The term, low-pressure boilers, will be taken under this section as meaning boilers in which the steam pressure does not exceed 15 pounds; high-pressure boilers, those in : which the steam pressure exceeds 15 pounds. Combustible ceilings over boilers should have no concealed spaces and should be protected by at least two good coats of whitewash or fire-retardent paint, which will need to be renewed as occasio'n demands, This means that wood or metal sheathing, plastering, etc., should be removed and the ceiling left unfinished so as to be readily accessible for inspection, whatever protection is necessary, aside from the whitewash or paint mentioned above, being placed upon the boiler. Clearance, ist Between boiler and fire-proof ceiling (concrete, brick or tile arch, etc.), is not serious enough to be dealt with except in special cases. 26. Between the unprotected arch or breeching PLANNING AND ARRANGEMENT OF HAZARDS 99 (smoke flue) of a high-pressure boiler and combustible ceiling or material must be not less than 36 inches; may be reduced to 18 inches if the arch or breeching is covered with at least 3 inches of asbestos cement, or its equivalent breeching should be covered on sides as well as on top; and may be reduced to 10 inches in one-story boiler houses if the arch or breeching is protected with 3 inches of asbestos cement, provided there is ample ventilation over the arch or breeching to the outside air. 3d Between- the unprotected arch or breeching of a low-pressure boiler and com- bustible ceiling or material must not be less than 24 inches; may be reduced to 12 inches if the arch or breeching is protected by 3 inches of asbestos cement or its equivalent breeching should be covered on sides as well as on top; and may be reduced to 6 inches in one-story boiler houses if the arch or breeching is covered with 3 inches of asbestos cement, provided there is ample ventilation over arch or breeching to the outside air. NOTE. Breechings which have been in use for some years may be too weak to carry the amount of asbestos cement called for, in which case some lighter material may be specified as a substitute. The dome of a boiler is simply a large steam holder and may be treated as far as concerns clearance, with large steam pipes, except that in case it is located between joists or is otherwise pocketed, it should have at least a 3-inch clearance and be pro- tected with 2 inches of asbestos cement having smooth finish. Boilers set over wooden floors should be arranged as follows : On the floor place a sheet iron or steel plate, not, less than 3-16 inch in thickness, extending at least 5 feet in front of: and 2 feet on all other sides of boiler or boilers ; plate to be securely riveted at joints and turned up 5 inches at edges all around; on top of the plate place at least 5 inches of brick set in cement mortar; on top of the brick cover the space directly under the boiler with 6-inch hollow fire-tile covered with 3-16 inch steel plate. (See Chimneys, Flues and Stacks.) Brass Furnaces Specifications for Mounting. Should pre- ferably be located only in high one-story buildings (ceiling- 12 feet or more above the floor) having plain brick walls and incom- bustible floors. All furring on walls and the underside of roofs for a distance of 5 feet each side of furnaces to be removed. All wooden ceiling joists in immediate vicinity to be thoroughly white- washed. If necessary to locate in other than one-story buildings, place the furnaces on the top floor and construct the foundation for same as follows: Installation Under Low Ceilings. If the ceiling is less than lt)b FIRE PREVENTION AND PROTEcxrcnsr 12 feet ifl height, the wbbderi flbor .foists should be cut away 12 inched Widfer each side than the space* requited for the fWftace- well and framed in with 12-inch Steel f-frearris, properly supported ; to this steel framing securely support an iron pan (not less than 24 inches deep) maintaining a 36-inch clearance between the fur- naces and the combustible floor of materials. Grating used at the floor line of ari to be made of steel or iron bars. Ceiling over above setting to be removed, the rdof cut away 18 inches each way be'yohd the line of furnaces and the opening thus formed fitted with a metal ventilator. Stack. To be constructed of metal or brick ; if of brick, to be riot less than 8 inches thick and lined with fire-tile; if of metal, to be made of not less than No. 12 U. S. gauge steel (must be not less than 3-16 inch thick in the base and extending to a point 12 inches above, where the auxiliary flue connects), properly riveted and lined with 4 inches of fire-brick lining to extend Continuously from the furnace tb a 'point at least 24 inches above the roof boards. To have at least a lo-irich clearance to roof boards if a ventilated weather shield is used, otherwise to have at least a 15-inch clearance a separate collar or fender should be provided below the roof boards, arranged to shield the boards in the vicinity of the stack from the radiation of heat and cause the heat to pass up arid around the stack through the ventilated shield above the roof. Metal stacks sho'uld iiever pass through floors. Casting Floor. Should be fireproof, but special permission may be given at discretion to 'use a wooden floor if same is covered with 54-inch asbestos which in turn is covered with brick 'laid flat or on edge and embedded in 2 inches of sand. A special platform should be provided for depositing skimmings from the ladle, or on which to place hot ladles. This platform should be of 6-inch hollow tile or its equivalent arid should be 'placed on the above- described casting floor unless such flbor is strictly fireproof. Installation Under High Ceilings. T'f the Ceiling is 12 feet or more in height, the furnace may be set above a wooden floor, provided the following foundation is used: ist Place a covering of J^-inch asbestos On top of the woode'n floor, covering the entire area of furnaces and exteriding 4 feet in front of arid 3 feet Tyeyorid the sides arid back of sariie. 2d On 1:6p of the asbestbs place a riie'tal 'pan made of not less than No. 14 U. S. gauge steel with 4-inch upturned edges (all joints tb be securely riveted). 3d Fill the pan with coriimon brick laid on edge arid slushed with cement mortar. 4th Support each 'furnace independently by parallel "I-beams PLANNING AND ARRANGEMENT OF HAZARDS 101 which should be laid on brick and terminate about 6 inches in front of and about 6 inches in rear of the turnace ; bottom of furnace to be not less than 12 inches above the brickwork. NOTE. Either 12-inch or superimposed 6-inch I-beams may be used to secure the necessary height. Place a plate (see note helovv) of No. 12 U. S. gauge iron or steel 6 inches above the brickwork and covering the entire area between the I-beams; this plate to be supported by flanges riveted to the webs of 1 2-inch I-beams to be. supported on top of 6-inch I-beams and riveted to both upper and lower beams. The space between the plate just mentioned and the brickwork may be left void, or ma}- be filled by a layer oi double air-cell 6-inch hollow fire-tile set in cement mortar and well slushed at sides next to I-beams, or may be filled by a layer of 6-inch steel rails or I-beams ; if hollow tile is used, the channels in the tile must be continuous, parallel with the I-beams supporting the furnace, and be kept open at both ends at all times. Ceiling over above setting to be removed, the roof cut away 18 inches each way beyond the line of furnaces and the opening thus formed filled with a metal ventilator. NOTE. The plate mentioned above is for the purpose of pre- venting the space below filling with cinders and, where tile is used, to prevent the tile being broken when the furnace is barred down. Where the box-bottom or air-chamber type of furnace is installed, the height of the chamber may be figured in the 12-inch clearance required above the brick foundation, and the heavy plate under the grate may be omitted. The flue or auxiliary chimney leading to the main stack, if near the floor line, must always be mounted on a platform similar to the one just described for the furnace; the sides and top of this flue to be of 8-inch fire-brick and independent of the building walls (unlined metal flues or stacks are unsafe, as they deteriorate rapidly, due to the intense heat resulting from the white hot metallic clust which accumulates in the flue) ; must be constructed so that the air channels in the tile foundation of furnaces will be unobstructed. Stack to be of brick or metal, as previously described. Installation on an Intermediate Floor. Where it is absolutely necessary to install furnaces in other than top floors or one-story buildings, the following rules apply: ist Foundation, casting floor and auxiliary flue to be constructed as already described, according to the height of ceiling. 2d Stack, if in wall, to be not less than 8 inches thick, lined with fire-tile ; if of iron and preferably run up on outside of wall between window bays with not less than a 3-foot clearance to 102 FIRE PREVENTION AND PROTECTION inflammable material and 'extending at least 8 feet above the roof, to be not less than No. 14 U. S. gauge with 2-inch brick lining ; if of iron run through floors, to be not less than No. 12 U. S. gauge lined with 4-inch fire-brick, surrounded by a 6-inch hollow fire-tile stack, extending 4 feet above the roof and 'Open at top and bottom, so arranged as to allow a. 6-inch clearance between the stack and tile ; joists to be headed at floor openings with 6-inch I-beams carrying the tile. 3d< A hood of sheet metal, not less than No. 20 U. S. gauge at sides, and No. 16 U. S. gauge at top, to be placed over and extending 3 feet, all sides, beyond the line of furnaces; hood to have at least a 24-inch clearance to ceiling and-. to be connected' with a pipe venting outside of building (if possible) to carry off the heat. Converter Type Furnaces. Converter type brass furnaces must be installed either in a one-story building or' upon the upper floor of a building more than one story in height. Foundation. To be of dirt or other incombustible material for a radius of 15 feet about the f urn ice. Where on top floor, to be constructed as follows: Place a layer of ^4 -inch asbestos, on top of which place sheet metal of not less than No. 14 U. S. gauge; then a layer of 4-inch hollow tile (hard burned or fire-tile pre- ferred) slushed with cement mortar air ducts to be continuous ; on top of the tile place a layer of 2-inch brick laid in cement mortar solid brick instead of hollow tile may be used directly under the supports for furnace. Roof over space used for furnace should be removed for an area 20 feet square and a metal ventilator installed. Casting floor should be similar to that required for other furnaces. Fuel oil systems should be installed in accordance with specifi- cations furnished on request. Buffing Wheels. Buffing or poli?hing wheels, emery wheels, and all lint, dust and shavings producing machines should always be provided with blowers preferably venting outside of buildings into a metal dust house, tank of water or other non-inflammable receptacle which would prevent the refuse collecting inside or on roof of building or adjacent buildings. When venting into a fur- nace or vault inside of building, an automatic damper should be provided in the discharge pipe. Candy Furnaces. Having 4-inch legs should be installed as follows : Place No. 16 U. S. gauge iron on the floor, covering the space necessary for furnaces and extending 4 feet in front of and 2 feet at sides; on top of this place a layer of common brick laid on edge, slushed with cement mortar; directly under PLANNING AND ARRANGEMENT OF HAZARDS 103 the furnaces place 3-inch hollow tile (hard burned or fire-tile pre- ferred). Furnace legs may rest on brick supports. Chimney for furnaces, if inside the building, should be not less than 8 inches thick and lined with flue tiling, or if outside, to be metal. All walls within 4 feet of furnaces to be of plain brick. If ceiling is less than 14 feet high, a metal hood constructed of not less than No. 16 U. S. gauge steel should be placed over furnace and ventilated to outside of building. Iron Stacks. Outside stacks should be built round of galvanized iron (nor less than No. 12 U. S. gauge), properly riveted at all joints and braced about every 10 feet with band or angle iron well fastened to building wall. They should extend at least 10 feet above roofs of buildings and be kept at least 4 inches from the building wall. Inside stacks should be discouraged; where found should be very well built and protected. They should be constructed of not less than No. 12 U. S. gauge steel and where extending through roofs and floors should be enclosed in not less than 8 inches of brick or 6 inches of hollow fire-tile, maintaining a 4-inch air space between the stack and enclosure throughout. Stove pipes passing through closets, blind attics (and other con- cealed spaces) should be condemned. Stove pipes of 6-inch or less diameter passing through floors, partitions, sides of buildings and roofs are dangerous and should be removed. If allowed to remain, they should be protected by double, metal, ventilated thimbles so arranged as to maintain at least a 4-inch clearance between the pipes and combustible material ; thimbles to extend at least 3 inches at both ends beyond the sur- faces protected. Stove pipes and smoke pipes from hot-air furnaces, more than 6 inches in diameter, should be kept at least 12 inches from com- bustible partitions, walls, etc., and be protected by double, metal thimbles or equivalent. Pipes mentioned in the two preceding paragraphs to be kept at least 18 inches below combustible ceilings, or else the ceilings should be protected with l /4 -inch asbestos (covered with metal) or its equivalent. Coffee Roasters. Should be located on the top floor in a room having not less than 8-inch brick or 6-inch hollow tile walls with single standard iron doors (not less than No. 14 U. S. gauge) on openings ; ceiling and floor to be brick, concrete, or tile arched, at least 8 inches thick, sprung between iron or steel I-beams; arches to be open finished underneath. Room to have approved skylights or metal ventilators. IO4 FIRE PREVENTION AND PROTECTION If impossible to secure the foregoing specified floor construction, the following may be acceptable : Wooden floor to be protected by a layer of $4 -inch asbestos or equivalent covered with sheet metal, on top of which are placed two courses of 4-inch hollow tile laid at right angles with air spaces continuous and with a top covering of 3-16 inch plate iron or steel. Cooling pans to be metal and provided with metal blow pipes. Chutes and hoppers to floor below should be metal. Core Ovens. Brick ovens should have at least a 3-foot clear- ance overhead and a 12-inch clearance at sides to combustible material; metal ovens should have at least a 3-foot clearance overhead and at sides to combustible material. Cupolas. Should have ,at least a 36- inch clearance at combustible charging floor and roof and must extend 10 feet above the highest point of any roof within a radius of 40 feet. If the charging floor is less than 8 feet above the dump floor, the former should be of fireproof construction. Cyclone Dust Collectors. To vent outside, or to a dust room having outside ventilation. Corn Shelters. To have dust pipes attached, venting outside or to boiler, except where a corn cleaner is in use, in which case may vent to the latter. Drip Pans* Metal drip pans 'should be placed under all machines using oil to catch oil drippings, metal borings and shavings, etc. The contents of these pans should be removed from the building each night in metal receptacles. Furnaces Soft Metal^-These are divided into several classes: Babbitt metal, stereotyping metal, ciectrotyping metal, lead, etc. Stereotyping metal, being the hardest grade, requires a hotter fire and -more concentration of heat under the kettle; this causes a deflection of intense heat downward, which must be provided for. A preferable foundation for this class of furnace is to remove all wooden joists, beams and floors, insert steel I-beams with either brick, concrete, or tile arches, and on top of this spread 3 inches ior 4 inches of concrete and cement. Electrotype furnaces usually have a large air space in the ash pit and rest on 6-inch legs, the metal pot not requiring tfie depth of stereotyping furnaces. In most cases a plate of No. 10 or No. 12 U. S. gauge steel is placed upon the floor, extending in front of and at sides as circumstances may warrant. Small metal furnaces sudh as are used in metal novelty works and gasket factories are usually set on 10 or 12-inch legs with a protection of metal cover- ing the door under and around same; a metal shield midway between the bottom of furnace and floor usually afi'ords ample protection. PLANNING AND ARRANGEMENT OF HAZARDS 105 Furnaces constructed of an iron pot set in brick require special care in construction, as the pot when filled is quite heavy, requiring walls of brick to be so constructed that they will not break down or open up in the joints. The following usually makes good con- struction: On top of floor place ! : SUGGESTIONS FOR PROTECTION AGAINST LIGHTNING* Protection against lightning is usually advisable on country buildings, on isolated buildings, and on all buildings wherever located having elevated features such as tall chimneys, steeples, high peaked or gable roofs and flag poles. Since the amount of protection which any building should have will depend upon its location, construction, nature of its occupancy, and the value of the building as compared with the expense necessary to provide the protection, definite rules cannot be laid down for the installation of lightning conductors, but the following general suggestions should, if carried out, give under most conditions, reasonable protection. The ordinary condition causing a lightning discharge is a cloud charged with electricity at a greatly different potential from that of the earth. The difference of potential is finally sufficient to " break dtown " the stratum of air between earth and cloud, and an electrical discharge takes place. The resistance of the air stratum being generally less between cloud and tops of buildings and other structures than between cloud and earth, such high points take the discharge, and unless some less resistive path is provided from these points to the ground than the structure to be protected, the lightning will follow the next best course to earth, generally causing damage to the structure and frequently starting a fire. It is also of importance to note that the discharge leaves a column of heated air between earth and cloud. This hot air column may be blown in one or another direction and very likely become the path of a second discharge, since it has less resistance than the surrounding cooler air. This may account for lightning striking a structure below the high points. It is therefore desirable to so locate the conductors forming the lightning protection that the lightning will strike these and be carried to eart'h instead of tearing through the structure on its way to the ground. Such an arrange- men of conductors suggests an enclosing cage with the bars of course con" siderably separated. The idea of protection is therefore a metallic cage with air terminal projections at the high points of the structure and the whole protecting cage thoroughly grounded. Just what material is employed is not of great importance provided it has good electrical carrying capacity, is strong, can be bent and jointed readily, and is not liable to be seriously affected by corrosion. Undoubtedly copper in tape form or ordinary gal- vanized iron pipe best meets these conditions. Just how far apart the conductors should be will depend very considerably upon conditions, and no general rule can be given for the number of square feet of ground area protected by one rod which will safely cover ;>11 .cases. Since in addition to the high points the most exposed parts of a structure are the outposts and projections, extra protection is needed here, while a much wider spacing of rods might be sufficient along the sides of the structure. In general, all-metal buildings, metal chimneys or stacks, need only to be grounded. * Issued by the National Board of Fire Underwriters, 1913. 112 SUGGESTIONS FOR PROTECTION AGAINST LIGHTNING 113 GENERAL SUGGESTIONS APPLYING TO ALL STRUCTURES NOTE. Either copper or iron is satisfactory for conductors. One advan- tage of iron over copper is its higher fusing point, but iron should not be used in locations difficult of access where corrosion is likely or possible, owing to the necessity of frequent painting to guard against such corrosion. a. CONDUCTORS. -i. Conductors when made of copper to be sbft-drawn in the form of either tape or stranded cable. Except as noted below, the conductor in each case to weigh not less than six ounces per foot. Where cable form is used, no single copper wire to be less than No. 12 B. & S. gauge, while if tape form the thickness to be not less than 3/32 inch. With copper conductors having a total weight of six ounces per foot, and the above dimensions, the cable will contain 19 No. 12 wires and the tape will be one inch wide by 3/32 ioch thick. When used on residences, barns, stables, stores and similar buildings where the maximum height of any point does not exceed 60 feet, and where corrosion is not liable to occur to any extent, copper cable to weigh not less than three ounces per foot, no single wire being less than .046 diameter. 2. Conductors when made of iron to be in the form of either heavy tape or pipe. The tape conductor to weig-h not less than i ^4 pounds per foot and to be not less than 3/32 inch thick. If pipe is used the standard weight of %-inch pipe would be satisfactory. Iron used in any form should be thoroughly galvanized to prevent corrosion, and may also be painted if desired. Heavy tape is specified to guard against the use of a thin sheet which would be more easily destroyed by corrosion. Pipe is specified as an alterna- tive for the tape as it is cheaper, is readily .obtainable, and can be easily installed using the ordinary pipe fittings. The fittings should, of course, be galvanized as well as the pipe, and all pipe ends and unused outlets on fittings should be tightly plugged in order to prevent the entrance of moisture inside the pipes. 3. Conductors to have as few joints as possible, these to be mechanically and electrically secured and to be protected from corrosion. It is essential that the conductors be continuous and, therefore, the fewer the joints and the better these are protected from corrosion, the less chance of crippling the protection due to a break in the conductors. 4. Conductors never to be insulated but to be fastened securely in place, suitable allowance being made for expansion, by clamps of same material as conductor, the vertical rods being carried a sufficient distance from the wall to avoid sharp bends around projecting masonry or brick work. In all cases as straight a run as possible should be provided and the conductors should incline downward. The conductors should never be run through iron pipes. Sharp bends and loops in an upward direction are liable to cause the light- ning discharge to leave the conductors at these points, and as these side flashes may be dangerous, care should be taken that the conductors should run as straight as possible. Since the effect of the lightning discharge in the conductors is practically the same as that produced by an alternating current, it is obvious that the conductors should not be run through iron pipes which would tend to choke back the discharge due to induction in the pipe. 5. Conductors to be run as far as practicable from interior piping. If the conductors' are run too near the interior pipe system, there is a chance that the discharge may jump from the conductors to the pipe, and in doing so, start a fire. The best way to avoid this is evidently to keep the two systems as far apart as practicable. b. AIR TERMINALS. To be solid, not less than %-inch in diameter except on residences, barns, stables, stores and similar buildings where they may be of tubing not less than %-inch in diameter with wall thickness not less than .031 inch. Terminals to extend not less than 18 inches above tbe point protected. H4 FIRE PREVENTION AND PROTECTION The distance of 18 -inches specified is the minimum for smaller buildings. On larger buildings it is desirable to have the rods longer. c. CONNECTIONS TO METAL WORK OF STRUCTURES. i. All exterior metal work, such as metal roofs, gutters, ventilators, railings, chimney hoods, etc., to be connected with the lightning rod system below the line of the metal work itself or to be separately grounded by regular conductors. Unless all such metal work is well grounded the discharge is liable to jump from this part to other conducting parts and possibly set fire to inter- vening combustible material. 2. All interior masses of metal such as girders, beams, water piping and any structural iron or steel, though under no consideration gas piping, to be securely connected to the system at their highest and lowest points, the connecting bonds being the regular conductor. This suggestion is made for the same reasons as that regarding ekterior metal work. (See Section c-g preceding.) The electrical resistance of pipe joints may occasionally be sufficient to permit a high voltage current melting the pipe at that point, which would be especially dangerous in case of gas pipes, for the arc would probably at the same time ignite the escaping gas. The same result might be obtained by arcing between the gas pipe and other conductors which might be carrying a lightning discharge. It is therefore best not to connect gas piping to the lightning rod system, as this might be the means of leading the discharge on to these pipes where otherwise they might not be affected. It, however, would be advisable to securely bond around the gas meter the iron pipe on both sides of the meter, being careful to make secure elec- trical connections between the pipe and the bond. NOTE. A permanent and reliable ground is absolutely essential, and by far the best ground can usually be secured by connection to underground metallic water piping. When this is impracticable, ground plates, driven pipes, or the equivalent are recommended. d. GROUNDING. i. Connection to piping to be made preferably by .soldering the conductor into a brass plug and forcibly screwing the plug into the pipe fitting, or, when the pipes are cast iron, into a hole tapped into the pipe itself; or, by sweating the conductor into a lug attached to an approved clamp and firmly bolting the clamp to the pipe after the rust and Scales have been removed. In the case of a farm building having a well outside and a pump suction pipe running to the building, a reasonably good ground may be obtained by connecting the conductor to the pipe, provided the pipe at some point is in earth below permanent moisture level. The idea is to get as good and permanent connection to the underground piping as possible, and one that will best withstand the effects of corrosion. It is desirable to connect to two or more lengths of pipe in order to guard against crippling the protection by injury to or deterioration of a single connection. 2. Connection to ground plates to be made by riveting and soldering, and the connection to be thoroughly protected against corrosion by painting. The ground plates to be of copper and not less than No. 16 Stubb gage about 3 feet square and buried below the permanent moisture level with about two feet of crushed coke or charcoal above and below it. A heavy iron casting having a superficial area of at least 12 square feet could be used in place of the plate. The conductor should be connected to the casting by riveting and soldering, and the casting buried the same as the ground plate above described. 3. Connection to driven pipe to be made by soldering the conductor into a brass plug and forcibly screwing the plyg into a coupling on the upper end of the pipe. The lower end of the pipe to be well below permanent moisture level. A ground plate or a driven pipe properly put into the ground is un- doubtedly the most satisfactory alternative for the underground water pipe system, but is not advised where the pipe system ground is available. SUGGESTIONS FOR PROTECTION AGAINST LIGHTNING 115 TALL CHIMNEYS, STACKS, STEEPLES AND SIMILAR STRUCTURES a. Two or more main lightning rods equally spaced about the structure to be provided, extending from the top by the most direct course to the ground. The proper number of rods in any given case will vary somewhat with the conditions. For example, a flag pole would not require more than one rod, while chimneys 150 feet -or more high should have one rod for each 50 feet of height. The higher the chimney the greater the cross sectional area at any given distance from the ground, and the additional rods are desired in order not to expose too great an unprotected vertical area to a discharge. b. To have a band of copper or iron not smaller than the lightning rods around the top with air terminals securely attached thereto extending 3 feet above the highest point. The air terminals to be placed at intervals not exceeding 4 to 6 feet around the circumference of the band. c Additional bands to be provided around the structure at or near the ground line and at intervals of 25 to 50 feet, all such bands being securely connected to the lightning rods. In the same way that additional vertical rods reduce the size of the un- protected vertical areas, these additional bands limit these areas horizontally. The bands also serve to connect the rods together at frequent intervals, so that an accidental break in one rod is not liable to be as serious as might otherwise be the case. In other words, the vertical rods are thus made to connect in combination rather than separately. STRUCTURES OTHER THAN CHIMNEYS, STEEPLES ETC. a. Two or more lightning rods should be provided extending from the top by the most direct course to the ground, so spaced that they will not be over 50 to 75 feet apart. The proper number of rods and their exact spacing will depend very largely upon the conditions, such as shape of structure, the exposure with reference to both severity of lightning storms and direction .from which these storms usually come. In general the most exposed parts of a structure are the outposts and projections, and here it would be advisable to place the rods somewhat nearer together than along the sides of the structure. In general it would "hot be advisable to carry the rods through the center of a structure, for if for any reason it becomes broken it would be the direct means of carrying the lightning to a point inside the structure where it would be almost sure to set fire. b. Horizontal conductors to be provided connecting the vertical rods along the ridge or any suitable position on the roof and at or near the ground. The horizontal bonding of the vertical conductors is desirable for much the same reasons as given for the horizontal bands arounds chimneys, and these horizontal conductor* serve to tie the system together, thus carrying out the idea of a protecting cage. It is considered important that at least the upper and lower ends of the vertical rods be thus connected, and in general intermediate bonding would not be necessary except possibly for very high structures. c. The upper horizontal conductor should be provided with air terminals at intervals of 20 to. 30 feet, and in addition, air terminals connected with the horizontal conductor to be provided for gables or other projections above the top of the main structure. Air terminals should in all cases extend well above roofs or chimneys and be firmly secured in an upright position. Air terminals assist in diverting the lightning discharge to the lightning rod system, and therefore it is an advantage to have them placed; at fairly frequent intervals. d. Where trees stand so close to a building "that branches overhang or approach very close to the roof, a conductor with proper earth terminal Ji6 FIRE PREVENTION AND PROTECTION tt) extend along the trunk of each of several such trees to the highest branch top fastened by a band around the branch or trunk, would probably give all necessary protection under average conditions. It, however, would be ad- visable to connect these rods together at the bottom by a substantial con- ductor laid under ground. Care should be taken to protect as far as possible this underground bond connection against corrosion. Probably well-galvanized %-inch iron pipe, or copper in tape form, would best serve the purpose. The above method might be used for the protection of tre.es wherever located. PYROXYLIN PLASTICS OR NITRO CELLULOSE What is Nitro-Ccllulose? To the public the name celluloid is generally thought to include all pyroxylin plastics and even in official publications of the British Government, the general term of celluloid is used; this however is a trade name of the product of a single firm and for this reason it will not be used in this book. Commercial pyroxylin plastic consists essentially of gelatinised nitro-cellulose and camphor in proportions usually varying from 70 to 75 per cent of the former and 30 to 25 per cent of the latter. The proportion of nitro-cellulose in motion picture films ranges from 80 to 90 per cent. In addition to the essential constituents there are frequently coloring or mineral matters. Its Properties. The plastic possesses properties which render it suitable for a great variety of purposes. It is hard, tough, and elastic, and under the influence of heat it is capable of being moulded into shapes which it retains on cooling. It is unaffected by water. It can be prepared in thin transparent .sheets, and by the addition of suitable coloring matters can be made of the most varied tints. It can also be used in solution with alcohol and ether as an adhesive lacquer or varnish, when a very durable protective coating is obtained. Inflammability. It possesses however the serious defect of being highly inflammable, will ignite very readily, and burns with great rapidity and fierceness. Moreover, in certain circumstances it may ignite without the direct application of flame. The ignition of a film in a motion picture machine is a familiar occurrence, and cases have been recorded of the ignition of articles in shop win- dows by the accidental focussing of the sun's rays upon them. As other examples of the effect of radiant heat, mention may be made of cases in which contact with electric light bulbs and steam radiators has caused ignition. If submitted to a moderately elevated temperature for a consid- erable time it suddenly decomposes with the evolution of con- siderable heat and the emission of large volumes of carbon monoxide and nitric oxide, both of which are highly poisonous, and of gaseous decomposition products of camphor and a small proportion of other gases, including hydrocyanic acid (prussic acid). The fumes are very inflammable and, when mixed with a 117 n8 FIRE PREVENTION AND PROTECTION suitable quantity of air, are highly explosive. The quantity of hydrocyanic acid in the fumes is small, and cannot be regarded as a serious danger. With inferior plastics in certain circum- stances this 'decomposition will take place at, or even below the temperature of boiling water (2121 F.), and comparatively few grades can withstand a temperature of 300 F. At this tempera- ture ordinary inflammable substances are generally unaffected. Although there is a considerable difference in the stability to heat in different makes or brands, in practice this is not sufficient to justify a 'distinction being drawn between them. Dangerous Qualities. One of the peculiar dangers of pyroxylin plastic is that, in itself, it contains sufficient oxygen to support its own combustion, and once ignited will continue to burn in the absence of air, although without flame. For this reason a fire cannot be extinguished by excluding air in the same manner as an ordinary fire. Chemical fire extinguishers, therefore, which depend on a blanketing by gas, are of little use; although they may extinguish the flame they will not stop the combustion. Hav- ing regard to the fact that two of the three conditions necessary for combustion are actually present, it follows that the only way to extinguish burning plastic is to eliminate the third essential condition by reducing the temperature below that at which com- bustion can be maintained. The simplest and only really practical means of doing this is by the application of water, and therefore all places in which pyroxylin plastic is handled or stored, a com- plete automatic sprinkler system is very necessary. It is' true that, under certain conditions, it will burn under water for a short time, but the temperature is speedily reduced by the water below that which is necessary for the maintenance of combustion. If sand is used, although the flame may be temporarily extinguished, the plastic will continue decomposing and emitting gases which will ignite on contact with flame. Extinction of Fire Difficult. Should a substantial quantity get alight, the extinction of the fire may become a matter of extreme difficulty, and even sprinklers may fail to save the building. In tests made in New York, 50 pounds of pyroxylin plastic resulted in flames of intense heat 12 to 15 feet in extent. A fire in which a large quantity is involved is of a specially dangerous character owing to the density and poisonous nature of the fumes, which render it difficult for the firemen to approach the seat of the fire. The rapidity with which the fife spreads renders its isolation 1 an exceptionally arduous task. When well alight, great jets of flame are shot out, and the risk to adjacent buildings, even if they are not actually adjoining, is thus greater than with an ordinary fire. PYROXYLIN PLASTICS OR NITRO CELLULOSE 119 The opinion sometimes expressed that pyroxylin plastic is liable to spontaneous ignition at ordinary temperatures appear erroneous nor is it explosive in ordinary circumstance. There has been how- ever, explosions of the gases evolved from decomposition, and, as is the case of many other substances, the dust is liable to cause explosion. Safer Substitutes. Various attempts have been made to neu- tralize the inflammability of this plastic, but so far as can be ascer- tained it has not been found possible to reduce the inflammability to any great extent without sacrificing some of the properties on which its commercial value depends. Greater success has attended the efforts to find a total substitute, several of which are on the market. The Underwriters' Laboratories have recently approved three makes of motion picture film, all of which are acetate cellu- lose compounds ; these by test were shown to have a less fire hazard than paper or pasteboard of equal thickness. The articles most likely to cause accident are those worn on the person, such as combs, hairpins, cuffs, and collars; and it would appear from the list of accidents of which there are records, that the majority of the serious accidents which have Occurred have been due to the ignition of articles of this description. In general they should not be sold without some clear indication of their nature being given, by distinctly marking or labeling the articles with the words " danger, inflammable." Storage. Accidents in stores, both wholesale and retail, have been very rare, and the danger of a fire arising owing to the presence of such articles is remote, if ordinary precautions are observed. The bulk of the articles are* necessarily kept in packages, and the main stock is kept in the drawers or shelves of the shop or in a stock room. However, any large storage of pyroxylin plastic is a very distinct hazard, because of the intense heat, rapid combustion and difficulty in extinguishing. Danger in Factories. In factories the greatest danger is due to the creation of waste and the large amount usually out on tables, etc., waiting to be worked on. Waste should not be allowed to accumulate on the floor, but should be collected from time to time (if possible as it is created) in suitable waste cans, kept partly filled with water. (For description, see page 224.) At the end of the day it should be removed from the workrooms and placed in metal boxes provided with lids and marked " Dangerous." It should not be stored in sacks. Owing to the fact that a com- mercial value now attaches to waste, greater care is taken for its safe preservation than was formerly the case. Saws .should run in water and all machines which produce a I2O 'FiRE PREVENTION ANI> PROTECTION should be provided with suction collecting systems, discharg- ing into water. The amount in tfee ^workrooms should be Hmited as far as pos- sible, and should in no case exceed one day's requirements. AH stock, either raw or in process of manufacture, should be kept in small self-closing cans, preferably of a material rather tow in conductivity, such as mlolded asbestos board, holding not over 25 pounds, and finished goods should be removed with all due diligence. The great inflammaibility of pyroxylin plastic requires extra safeguards where it is present in considerable quantity. In the fires that have occurred where it is being worked, usually some one is seriously burned even if adequate exit facilities are pro- vided, To prevent the spread of fire from one work bench or machine to another each should be set off by an incombustible screen or partition extending about 2 feet on all sides. The work people should be instructed as to the steps to be taken in case of fire. Stnoking and Lights Dangerous. Smoking and the introduction of matches into the workrooms should be prohibited. Open lights and 1 fires are a source of danger, and the require- ment that all lighting be from incandescent electric fights should be strictly adhered to. It is inadvisable to allow plastic to remain in contact with sources of heat. The use of sealing wax and soldering should be avoided as far as possible; if such opera- tions are necessary, they should be performed witji all the precau- tions possible to prevent conrtact with heated tools or direct flame. There should be adequate means of escape, not only from the room, but from each working place ; gangways, passages and stair- cases should be of sufficient breadth and be kept free from obstruc- tion ; doors should open outwards. Safeguards. In general the storage and handling should be in one story buildings, and extensive storage should be prohibited inside a building. Where possible only small vaults or special buildings should be used for storage and these should be well away from- other buildings or adjacent to blank wall's. Substantial roof houses are well adapted for storage, as eliminating the exposure hazard. Very extensive vent openings are necessary to prevent excessive pressure inside the place of stora.ge in case pyroxylin plastic is ignited or decomposes, and such vents must be so arranged a's not to expose other property. In general storage should follow the regulations covering Nitro- Cellulose Motion Picture Films issued by the National Board of Fire Underwriters, which are as follows: , ni PYROXYLIN PLASTICS OR NITRO CELLULOSE 121 STORAGE OF PYROXYLIN PLASTIC OR NITRO- CELLULOSE PICTURE FILMS* N'itro-cellulose motion picture films should preferably be stored in a separate building or vault, not exposing other property or occupancy; if a limited quantity is permitted in a building with other occupancy, or in an exposed building, it must be in standard fireproof vauks, safes or cabinets. 1. FILM REELS. Each reel of film shall be kpt in a separate metal box with tight-fitting cover, except when in use. XOTE. A reel ordinarily contains 1,000 feet of film i 11/32 inches wide, and weighs about 5 pounds; diameter of reel is approximately 10 inches. 2. VAULTS. Where the maximum degree of protection for valuable films is the primary consideration, vaults shall be constructed according to re- quirements for Class "A" vaults. This type of vault involves massive construction designed to resist long continued fire, impact of falling bodies, and attack by burglars (in so far as this feature can properly he incor- porated in these specifications). \Yhere the primary consideration is to minimize the fire hazard in a building incident to the films therein, vaults shall be constructed in accord- ance with the requirements for Class "A," " B " of " C " vaults. . See specifications for vaults, page 458. Xo one vault or compartment shall exceed in size 750 cubic feet. To prevent abnormally high temperature within thte vault, glass windows and skylights should be avoided; likewise proximity to boiler stacks and similar sources of heat. Automatic sprinklers should be installed inside each vault. Vaults not exceeding the size and capacity specified below for safes and cabinets will be considered satisfactory if of equivalent strength and insula- tion to that required for safes and cabinets. Editor's Note. In a test made of a vault holding approximately a ton of film, a temperature over 1000 F. was obtained. Although nearly all the films were in the usual metal containers, the entire contents of the vault burned in less than 3 minutes. Flames extended through the vent opening provided for a distance of about 75 feet. From this and from actual fires it is evident that such fires are of great fierceness and require a good class of construction. The time interval before the contents are destroyed is so short that except for perfect tightness, to prevent the escape of gas, there is little need for especially strong or thick vaults. The low point of decomposition, about 300 F., requires a good form of container to prevent ignition from an outside fire, especially if settlement of the floors or a stream of water playing on the vault may result in cracked walls. Because of these conditions, it is evident that a lighter form of vault would be satisfactory where the vault was not exposed ; for yard vaults or vaults on roofs of fireproof buildings, the latter of which should be a very acceptable location in city plants, there does not appear to be any reason why a 6-inch tile or 4-inch concrete wall is not satisfactory. 3. SAFES. Size not to exceed 150 cubic feet. Safes shall have an angle iron frame at least % x % x 2 inches and continuous at all edges. On safes larger than 40 inches high, 30 inches wide, and 30 inches deep, an additional stiffening of heavy steel at least Vt-inch thick, and of width pro- portioned to size, but never less than 2 inches, shall be used at top, bottom and sides. Sheet steel plates shall be not less than No. 12 U. S. gauge * As adopted by the Notional Board of Fire Underwriters. 122 FIRE PREVENTION AND PROTECTION for the outer shell and not less than No. 14 for the inner shell. Filling to be of cement concrete or its .equivalent not less than 5^ inches thick, except that the doors may have at least 4 inches of concrete with a sealed air space for the lock and bolts. Door shall have stepped sides so as to be smokeproof. No cast iron to be used in the construction of the' safe, except such 'parts as casters, hinges and flanged door frames. Other containers of no mere than 150 cubic feet capacity and approved as the equivalent of above described safes may be accepted in lieu thereof. 4. CABINETS. Two hundred reels of film weighing not more than one thousand pounds in the aggregate may be stored in cabinets, but no one cabinet shall contain more than 50 reels (250 pounds). When two or more cabinets are used they shall be in a separate room with outside ventilation and enclosed by fireproof partitions with fire doors of the vertical shaft type at communications. There shall be at least 10 feet clear space between cabinets unless an incombustible shield is provided at each side of each cabinet extending 2 feet beyond cabinet in all directions, in which case the distance between cabinets may be only 4 feet. Cabinets shall be tightly enclosed and may be made of suitably stiffened sheet iron at least No. 18 U. S. gauge in thickness, double walled with 1^2 inch of air space; doors shall be constructed equivalent to walls of the cabinet, shall be self-closing, fit closely and be kept locked. Other containers having a capacity not exceeding 50 reels of film each and approved as the equivalent of the cabinets may be accepted in lieu thereof. 5. PRESSURE RELIEF FOR VAULTS, SAFES AND CABINETS. Each container for film storage shall be provided with a pressure relief vent opening to the outside of the building, directly through an exterior wall, or through a separate stack with walls of reinforced concrete or brick at least 5 inches thick and shielded at top. The effective sectional area of the opening shall be at least 70 square inches for each 100 reels (500 pounds) of film capacity. The capacity of vaults shall be rated at three reels per foot of cubical con- tents; the capacity of safes and cabinets, or small vaults without aisle space, shall be rated at six reels per foot of cubical contents. Reels shall not be placed near enough to vent opening to reduce its effective area. A permanent guard shall be installed to prevent films from being forced against the vent openings of small containers. In fireproof buildings hori- zontal ducts may be permitted to connect the relief openings in vault separately to the outside of the building, provided the walls are made of solid masonry at least 5' inches thick and securely supported. A riveted sheet metal pipe of at least No. 18 U. S. gage in thickness may be per- mitted to separately connect the vent opening of each cabinet to the outside of the building, provided the pipe is covered with at least i inch of approved heat insulating material. Such pipes shall not be nearer than 9 inches to combustible material. Each pressure relief vent shall be protected against the weather by thin glass (i/i6-inch thick) painted a dark color or by other incombustible fragile material in a sash arranged to open automatically in case of fire by the use of a fusible link or thermostat placed inside the film container. The effective sectional area of the vent opening shall correspond with the actual area of the glass. No pane of glass to be smaller than 200 square inches. Muntins to be constructed as lightly as possible so as to break readily. A light wire screen, not coarser than %-inch mesh, shall also be placed over each vent at a point between the glass sash and the container, so arranged as not to interfere with the automatic operation of the sash. The outlet of each vent shall be located at a point above the roof. Ex- ception will be made only where a different location of the outlet will not PYROXYLIN PLASTICS OR NITRO CELLULOSE 123 expose other property in the same or adjacent buildings, and then only by special permission of the inspection department having jurisdiction. 6. VENTILATION OF VAULTS. There should be no ventilation of vaults other than a pressure relief opening, discharging directly to the outside of the building. Blower systems circulating air in the vault are objectionable, even after every reasonable safeguard has been provided. Artificial ventilation of vaults is sometimes desired in factories handling new material as in motion picture film printing establishments. In such cases the additional fire hazard in connection with the ventilation may be somewhat reduced if the intake and discharge openings in the vault connect directly to the outside of the building through wall or a flue with masonry walls at least 4 inches thick. The outlet and intake openings shall not expose or be exposed by other property. Only suction blowers drawing air away from vault shall be used. HANDLING OF PYROXYLIN PLASTIC OR NITRO- CELLULOSE MOTION PICTURE FILMS* 1. PRINTING, DEVELOPING, EXAMINING, REPAIRING AND EXCHANGE ROOMS. (a) Shall have outside ventilation and be separated from each other and the balance of the building by tight partitions of fire-resistive material, with fire doors of the corridor type at communications, partitions and transoms. Doors' should contain no glass other than wired glass. (b) Such rooms to be used neither for storage nor handling of com- bustible materials, other than the films. The furnishings should be of fire- resistive material. (c) The number of reels of films not in special rooms exposed in a single room at any one time shall be limited to 20. 2. SCRAP AND WASTE. All scrap or waste shall be kept under water, in self- closing standard metal waste cans or their equivalent, and removed from the building at least once each day to a safe location; such waste to be kept separate from paper waste or other rubbish. 3. CEMENT. Any compound of collodion and amyl acetate or similarly inflammable cements inside the building shall be limited to one gallon, not exceeding the quantity required each day. 4. MOTION PICTURE MACHINES AND BOOTHS. Shall be safeguarded in accordance with the requirements of the National Electrical Code. The booth may be omitted if the machines are in a separate room inclosed by incom- bustible partitions with fire doors of the corridor type at communications. 5. POWER. Electric motors, if used, should preferably be of the induction type without commutators, or if of the Direct Current type to have enclosed commutators. All switches, rheostats, or other current-controlling devices must be enclosed in approved dust-proof and fireproof cabinets. 6. LIGHTING. Shall be by incandescent electric lights only; lamps, if subject to mechanical injury, to be protected by approved wire guards. Entire installation shall be in accordance with the requirements of the National Electrical Code. 7. HEATING. Only hot air, hot water or steam heat shall be used. The heating pipes should be preferably overhead attached to the ceiling. Steam and hot water pipes or radiators, if on side 'walls, shall be safeguarded by the use of sheet metal or heavy galvanized wire netting with not over Vt-inch mesh held firmly in place at least one inch from pipes; or by covering space between back of benches and walls with heavy galvanized * As adopted by the National Board of Fire Underwriters. 124 FIRE PREVENTION AND PROTECTION wire netting, with not Over ^4-inch mesh, securely stapled to bench and wall, but sloping so that it may not be used as a shelf. No hot air nor other floor registers shall be used, nor shall any register be less than 6 inches above the floor. 8. SMOKING AND CARRYING OF MATCHES. Shall: be strictly prohibited. 9. PROTECTION. All buildings in which there is a total of more than 50 reels of films (250 pounds), shall be equipped with an approved >ystem of automatic sprinklers. Each room shall be equipped with at least one approved hand fire extinguisher. At least one pail of water and one pail of sand shall be provided for each vault, safe or cabinet in use. MOTION PICTURE MACHINES AND THEATRES To regulate the installation, operation and maintenance of motion picture machines and to regulate the construction and arrangement of picture machine booths and of audience rooms in which motion picture exhibitions are to be given, the National Board of Fire Underwriters issued a suggested ordinance;, except for the sections covering permits and enforcement, this ordinance is given below : MATERIALS. Motion picture machines must be installed in an enclosure constructed entirely of fire-resistive material, which may include only brick, tile, concrete, galvanized iron, hard asbestos board, asbestos building lumber, two inches of solid metal lath and Portland cement plaster, or their equivalent. LOCATION. The booth must not be placed directly over an exit, and in all cases must be securely anchored or fastened to prevent dislodgment in case of panic. A separation of at least twelve inches must be maintained between the top or sides of metal booths and any inflammable material. The enclosure must be not less than seven (7) feet in height, with area of floor space varying 1 in accordance with the number of machines or devices installed in such booths, as follows: i Picture machine 6 feet x 8 feet 1 Picture machine and i stereopticon 9 feet x 8 feet 2 Picture machines and i stereopticon 12 feet x 8 feet BRICK, TILE OR CONCRETE BOOTHS. Walls, roof and floor of brick or tile shall be at least 8 inches thick; if of reinforced concrete, they may be only 4 inches thick. \ METAL OR ASBESTOS BOOTHS; Frame to be made of at least i^o-inch by i^-inch by ^4-inch angle or tee irons, as follows: Four outside horizontal members at top and bottom. Four corner uprights. Intermediate uprights on sides and intermediate members on roofs, spaced at least every two feet. Doorway to be two feet wide by at least five feet high, with an angle iron framing. All joints in frame to be made with j,J\ 6-inch steel plates, to which each angle iron or tee iron shall be riveted or bolted by the use of at least two %-inch bolts or rivets. All bolts or rivets to have flat heads, said heads always to be placed on exterior side of booth and properly countersunk. COVERING OF BOOTH. Sides and top of booth and main or entrance door shall be covered with hard asbestos boards or asbestos building lumber, of at least ^4-inch thickness, or their equivalent, or with steel or galvanized sheet irofi of not less than No. 20 U. S. gauge. The asbestos, or its equivalent, shall be so cut and arranged that vertical joints between boards shall always PYROXYLIN PLASTICS OR NITRO CELLULOSE 125 come over an angle or tee iron, to which it shall be securely fastened by means of proper bolts and nuts, spaced not more than six inches apart. The sheet metal shall be so cut and arranged that joints shall always come over a member, be overlapped and bolted or riveted to such member; bolts or rivets to be spaced not over three inches on centers. FLOORING. Floor shall be made of two parts, an upper and a lower floor. Lower floor may be made of wood, %-inch minimum thickness, supported on lower leg of horizontal angle irons. Resting on this floor shall be a floor made of hard asbestos board, asbestos building lumber of %-inch minimum thickness, or an equally good non-combustible material. OPENINGS. There shall be not more than two openings in the broth for each machine one for observation by the operator and one for operation of the machine. Opening for machine shall be not more than seventy-two square inches. Opening for operator shall be not more than four inches wide or more than twelve inches high. The two openings for each machine shall be provided with gravity doors, constructed of metal not less than 3/16- inch in thickness; when closed they shall overlap the openings at least two inches on all sides, and be arranged to slide, without binding, in properly constructed grooves; said doors to be held open normally by use of a fine combustible cord fastened to a fusible link which melts at a temperature of 160 degrees F., the whole so arranged that the door may be easily released and closed by hand. The main or entrance door shall be hung on at least three heavy hinges and arranged to close against a substantial metal rabbet. The door shall also be provided with a substantial spring which will keep it closed tightly. SHELVES. All shelves, furniture and fixtures within the booth shall be constructed of incombustible material. VENTILATION. Booths shall be provided with a ventilating inlet in each of three sides; to be fifteen inches long and three inches high, the lower side to be not more than three inches above floor level. Inlets shall be covered on the outside by a wire netting of not greater than %-inch mesh, firmly secured by means of iron strips and screws or rivets, and on inside by gravity doors arranged to slide in properly constructed grooves, and which, when closed, shall overlap ventilator openings at least two inches on all sides; doors to be held open normally by use of a fine combustible cord fastened to a fusible link which melts at a temperature of 160 degrees F., so arranged that the doors may be easily released and closed by hand. Near the renter of the top of the booth shall be a circular opening of not less than ten inches in diameter, the upper side provided with an iron flange, securely fastened to the roof. Securely fastened to this flange shall be a metallic vent pipe of not less than ten inches in diameter, leading to the outside of the building or to a special incombustible vent flue; all parts of vent pipe to be at least six inches from any combustible material. For the comfort of the operator it is important to provide for a constant current of air to pass outward through the opening or vent flue at the rate of not less than thirty cubic feet per minute when the booth is in use. PORTABLE BOOTHS. Portable booths shall not be used where a permanent booth has been or is installed, but only for the temporary one-night exhibi- tion of motion pictures in places of assemblage, such as halls belonging to commercial organizations, churches, schools, etc., where it is deemed im- practicable to install permanent booths made in accordance with the above specifications. In constructing a portable booth the specifications for a pertnanent booth shall be followed, with the exceptions given below: i. Intermediate uprights may be spaced every four feet. 126 FIRE PREVENTION AND PROTECTION 2. Special means for ventilation need not be provided except that there shall be an opening for ventilation in the top of the booth, this opening to be ten inches in diameter and a metal sleeve at least eighteen inches in height, provided with a ventilating cap, shall be attached thereto. 3. The booth may be made in a folding type so constructed that when assembled it will be rigid and all joints tight so that flames may not pass through them. 4. The base of booth shall have a flange extension outward on all four sides provided with a sufficient number of holes, through which booth may be fastened to floor. GENERAL PROVISIONS. The motion picture machines must be securely fastened to the floor to prevent accidental overturning or moving of same. Shall be equipped with a feed reel enclosed in a metal magazine constructed of 20 U. S. gauge metal, with a slot at the bottom only large enough for film to pass out, and with cover so arranged that this slot can be instantly closed. No solder to be used in the construction of this box. Door on side shall be of metal and provided with spring hinges and latch, which will keep door closed tightly. Shall be provided also with a take-up reel in a magazine, similar to that used to enclose feed reel. A slot to be provided only large enough to receive the film, and a door at the side to be provided to remove film. The door must be of metal and equipped with spring hinges and latch to keep same securely closed. A shutter must be placed in front of the condenser, so arranged as to be automatically closed when film is stationary. Resistance box must be kept not less than one (i) foot from any com- bustible material, or must be separated from it by a slab of slate or marble. The resistance box must be surrounded with a substantially attached metal guard having a mesh not larger than one-half inch, which guard is to be kept at least one inch from outside frame of rheostat. The lamp must not be mounted upon a base or frame composed of wood. LIGHTS. No artificial light shall be used except that produced by elec- tricity. All electric wiring to and in the booth; except necessary flexible con- ductors, shall be installed in metal conduit. One light will be allowed for each machine and one for the rewinding bench, but all such lights shall be provided with wire guards, and reinforced cord shall be used for pendant purposes. If house lights are controlled from within the booth, an additional emergency control must be provided near the main exit and kept at all times in good condition. FILMS. No films shall be exposed in the booth at the same time other than the one film in process of transfer to or from the machine or from the upper to lower magazine, or in process of rewinding. A separate case, made without solder, shall be provided for each film when the same is not in the magazine or in process of rewinding, said films to be kept in these cases. No material of a combustible nature shall be stored within any booth except the films needed for one day's operation. EXTINGUISHERS. At least two standard hand chemical fire extinguishers shall be provided, one inside the booth and located in an accessible place within easy reach of the operator, the other located outside of the booth near the door to same. SMOKING, ETC. Neither smoking nor the keeping nor use of matches shall be permitted in any booth, room, compartment or enclosure where a motion picture machine- is installed. NOTE. It is suggested that at some convenient time during each exhibi- tion a bulletin stating the precautions taken to reduce the danger from fire and a caution against the dangers of panic, be thrown upon the screen. PYROXYLIN PLASTICS OR NITRO CELLULOSE 127 ENVIRONMENT, ETC. No motion picture machine shall be installed, main- tained or operated in any building that does not abut directly upon a street; nor shall any such machine be installed, maintained or operated in connection with any exhibition room contained in a building occupied as a hotel, tenement house, or lodging house; nor in factories or workshops, except where the exhibition room and motion picture machine are separated from the rest of the building by unpierced fireproof walls and floors; and in no case shall the main floor of such exhibition room be more than four feet above or below the adjoining grade level. To overcome any difference of level on the ground floor gradients shall be employed of not over one foot in teri feet; no steps shall be permitted. Exit doors must be at the same level as the sidewalk. If the walls of the auditorium contain wood studs, they shall be covered with either expanded metal lath or wire mesh and plastered with thiee coats of plaster, or be covered with one-half inch plaster boards and plastered or covered with metal. The joints shall be properly filled with mortar. The ceilings of all such rooms shall be plastered with three coats of plaster on wire mesh or metal lath, or covered with one-half inch plaster beards and plastered or covered with metal. If there be a basement or cellar, the ceil- ing under the auditorium floor must be plastered with three, coats of plaster on wire mesh or expanded metal lath, or be covered with one-half inch plaster boards and plastered or covered with metal. Any motion picture exhibition room accommodating more than three hun- dred people, or containing a gallery or galleries, shall be built in compliance with the requirements for theaters and opera houses. (See the Building Code issued by the National Board of Fire Underwriters.) EXITS. All motion picture exhibition rooms shall be provided with at least two separate exits, one of which shall be in -.the. front and the other in the rear, both leading to unobstructed outlets on the street. The aggregate width in feet of such exits shall be not less than one-twentieth of the number of persons to be accommodated thereby. No exits shall be less than five feet in width, and there shall be a main exit not less than ten feet in total width. If an unobstructed exit to a street cannot be provided at the rear of such buildings, as herein specified, either an open court or a fireproof passage or corridor must be provided from rear exit to the street front, of at least four feet in width for exhibition rooms accommodating 50 persons or less, and six inches additional for each additional 50 persons accommodated by such room. Such passage must be constructed of fireproof material and must be at least ten feet high in the clear. The walls forming such passage must be at least eight inches thick, of brick or other approved fireproof material, and if there be a basement the wall on the auditorium side should either run one foot below the cellar bottom or may be carried in the cellar on iron columns and girders properly fireproofed. The ceiling of said passages, and, if there be a basement, the floor, must be of fireproof construction. If unobstructed rear exit or exits to a street are provided, the said exit or exits must be of the same total width required for the court or passage above mentioned. Said passages and exits to the street, as above, must be used for no other purposes except for exit and entrance, and must be kept free and clear. The level of the open court or passage at the front of building shall not be greater than one step above the level of the sidewalk, and the grade shall not be more than one foot in ten, with no perpendicular rises. SEATS AND AISLES. All seats in any exhibition room for movjng picture machines shall be not less than 32 inches from back to back and securely fastened to the floor; they shall be so arranged that there will be not more than ten seats in a line between aisles, nor more than four between any 128 FIRE PREVENTION AND PROTECTION seat and an aisle. Ail aisles shall lead directly to exits and all exits shall be directly accessible to aisles. No aisles shall be less than three feet in width where they begin, and shall be increased in width toward the exits three inches to every ten running feet length. All exit doors shall be arranged to swing outward and tie provided with fastenings such as can be opened readily from the inside, without the use of keys or any special effort, but not locked when the room is open to the public. All the requirements of this section relating to seats, aisles, passageways, exits and doors shall apply in connection with each open-air motion picture exhibition. DOORWAYS. 'Every exit doorway leading from the exhibition room shall have over the same on the auditorium side, the word " EXIT " in letters not less than six inches high, or an illuminated sign with letters of the same height. Where illuminated signs are not provided there shall be at least one red light over each exit doorway. The exit doorways shall be numbered with figures not less than six inches high. Light used in marking exits or lighting passageways, stairways or inclines leading from them shall not depend upo or be controlled by wires, switches or fuses located in room, compartment, booth or enclosure containing motion picture machines, but shall be controlled from the ticket office. STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS Hazards. The hazard from inflammable liquids is two-fold tlie danger of an explosion or fire from the gases liberated, and the spread of fire in and from the liquid. As inflammable liquids are nearly always of considerable mone- tary value, the usual containers in which they are handled in bulk are tight, with small chances of leaking. The Interstate Commerce Commission and the Department of Commerce have issued requirements covering the construction of shipping con- tainers and it is safe to say that any inflammable liquid in an original shipping container, providing it is in good condition, can be stored in practically any place with slight danger of fire or explosion resulting from it. But with these containers open very distinct hazards arise, first, that of the liberation of dangerous gases and, second, that of spilling or igniting the liquid contents. Properties of Liquids. The Underwriter's Laboratories, in classifying the hazardous properties of liquids, consider eleven properties, as follows : 1. Explosive characteristic. 2. Combustibility; as indicated by the flashing point. 3. Volatility; as indicated by the (a) Vapor pressure at 68 F. (b) Boiling point at standard pressure. 4. Violence of vapor air explosions. 5. Vapor density. 6. Ignition point. 7. Resistance when burning to the extinguishing action of water. 8. Chemical activity. Hazards in combination. 9. Ability as a corrosive agent. 10. Ability towards leakage. 11. Ability as a factor in spontaneous ignition. Characteristics i, 3, 4 and 5 are rated with reference to the flashing ^oint. The flashing point is in this way made a determina- tive factor in rating the hazard and is not, therefore, considered separately. Under this classification: Ether rates 100 Gasolene 90-100 Turpentine 40-50 Kerosene (F. P. 38 C. 100 F.) 30-40 Paraffin Oil (F. P. 229 C. 444 F.) 10-20 129 130 FIRE PREVENTION AND PROTECTION Flash Point. Although the above classification is best to deter- mine the exact relative hazard of liquids, for general purposes a simpler method is necessary; any of the liquids if heated and ignited will burn intensely, with little difference between them. The main hazard then to differentiate upon is the volatility and combustibility, which can best be determined by the flash point. This has been taken as the deciding factor in a recommended ordinance issued by the National Board of Fire Underwriters and abstracted below; the requirements given in this ordinance are also essentially those recommended for adoption by the insurance associations for their guidance in accepting risks. Cleaning Substitutes. As a substitute for benzine, gasoline, naphtha, ether, carbon bisulphide and other dangerous substances used for cleaning and extracting, the Underwriters' Laboratories have listed Carbona as non-combustible and non-flammable, Deter- gene as in the same class as turpentine, Carbozine, Claroline and Woolleys' Solvent as in the same class as kerosene, and trichlore- thylene and tetrachlorethane as not forming inflammable or explo- sive mixtures with air under ordinary conditions, but at high tem- peratures giving off vapors that are moderately combustible. The last two and chloroform, which is also a safe liquid for such pur- poses, possess toxical properties which make ventilation a 'require- ment for their use. Carbon tetrachloride is also of value for cleaning purposes; it has high extinguishing value and is used to a' large extent in small fire extinguishers. When mixed with gasoline, it reduces the flash point, until with a mixture of 40 to 50 per cent of tetrachloride, the hazard is removed. Gasoline. The more volatile parts of petroleum are known as naphtha by the refiners, but to the general public the term gasoline covers the general class used in every day life ; gasoline is lighter than water and therefore can not be extinguished by the appli- cation of water, except as the cooling effect of the water dimin- ishes the heat generated to such an extent as to bring the heat in the burning liquid below the flashing point. Fires are often spread by the application of water, the oil staying on top and con- tinuing to burn. Gasoline gives off vapor at practically all temperatures, the amount of vapor varying with the temperature; for this reason it is best to store in as cool a place as possible; underground storage is the only safe method. The vapor of gasoline when pure, not mixed with air, will not explode. It becomes violently explosive when mixed with air, when the proportion of vapor is from 3 per cent to 6 per cent, after which last figure it is no longer explosive. STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 131 The vapor is 2.77 times as heavy as air, therefore, it tends to settle to the ground and to collect in low spots unless a draft or ventilation disperses it. This feature is the most dangerous property of the vapor, and causes many serious fires, as the vapor will travel several hundred feet under the right circum- stances, until reaching a flame it will ignite and flash back to the origin of the vapor, setting fire to any inflammable sub- stance in its path. Many instances are on record of the vapor lying in a layer on a garage or dry-cleaning floor, or being in a pit or basement, and, when ignited by a dropped match, spark from electrical apparatus, or from friction, or back-fire of a gasoline engine, spreading so rapidly as to destroy the entire contents of the building in a very short period of time. Gasoline Containers. In handling gasoline, open receptacles should never be used, and discharge should be direct from one closed container to another, with as little chance of its getting in contact with the air as possible. All containers which are partly filled with gasoline or have held gasoline, contain the vapor in a more or less mixture of air. On filling, this is driven off and immediately mingles with the lower stratum of the air ; if no means of its flowing away are provided, i. e., proper ventilation is not established, it forms either an explosive or a burnable mixture, which only needs a spark or flame to set it off. The principal danger is in the handling of gasoline, as with underground storage the hazard of storage .is well safeguarded ; laws should be stringent as to its use and should be strictly en- forced by the fire department. Fire Risks. In respect of fire risk, the crude petroleums are less uniform in character than the fats and oils, the risks of which are confined within narrow limits, while those of petroleum have a wide range. Many of them contain gases that are liberated at the ordinary- temperature, and, when condensed to the liquid condi- tion, boil a little above the freezing point of water. Such gases do not occur in fats or oils. Other constituents of crude petroleum are extremely volatile and inflammable, the vapors forming ex- plosive mixtures with air. Finally, other constituents are solid, are not easily ignited, and do not explode until high temperatures are attained. The low-boiling and highly volatile constituents of petroleum and mineral oils belong to the most dangerous of substances so far as risk of fire and explosion are concerned. However, as the boiling point rises and the volatility diminishes, the danger also lessens, until we arrive at the paraffins, which are about on a par with the fats and oils. 132 FIRE PREVENTION AND PROTECTION Alcohol. Alcohol is a generic term, and applies to a large series of organic compounds consisting of carbon, hydrogen, and oxygen, and having the same fundamental chemical composition. The chief member of the series is spirits of wine, which is called alcohol when chemically pure and of a certain degree of strength. The alcohols are for the most part liquid and volatile, only a few e. g. mannite and erythrite being solid and non-volatile. They are generally combustible, some of them readily inflamma- ble; and though perfectly safe alcohols are not unknown, the name " alcohol " is associated with the idea of inflammability and fire risk, and to a certain extent also with that of explosion (especially when warmed alcoholic vapors are in question). For this reason very stringent precautions should be prescribed for all premises where alcohol is employed. Alcohols of different strengths gives off inflammable vapor at the following temperatures: Absolute alcohol at 51 F. 40 per cent alcohol at 78^ F. 80 per cent 68 30 per cent " 85 70 per cent 6oJ4 " 20 per cent .".. 97 I /4 " 60 per cent 7i^ 10 per cent " 120% " 50 per cent 75^ " 5 per cent 143^ " The final limit of inflammability -is only attained between 5 .and 3 per cent. Strong alcohol will ignite readily even in the cold ; but for that of 60 per cent strength a temperature of 80^ F. is necessary, and 87^4 F. for 45 per cent spirit. Alcohol of 99-99^4 per cent strength is classed as alcohol, that of 95-97 per cent as fine spirit, that of 8b-86 per cent as raw spirit, and that of 80 per cent strength as burning spirit. Alcohol between 60 and 99^ per cent strength is more inflammable than ordinary petroleum (f. p. 70 F.) ; but, on the other hand, the vapors are far less explosive, since to attain this condition they require to be strongly heated and placed in contact with a flame or electric spark. In point of general fire-risk, alcohol is far below ether, benzol, carbon disulphide, and similar liquids. Special danger attaches to alcohol by reason of its high diffusi- bility. With the exception of glass and metals there are few substances through which alcohol is unable to penetrate, even when of only 60 per cent strength. Neither wooden vessels nor the most compact cement tanks, etc., can prevent escape, and the stronger the alcohol the quicker the dispersion. Denatured Alcohol. To cheapen alcohol for technical purposes, it is denatured, generally with methyl alcohol (2 per cent), which, however, increases the risk of fire and explosion, owing to the rapidity with which the adjunct evaporates, and to the explosive vapors it yields. STORAGE AND HANDLING OF INFLAMMABLE LIQ'UIDS 133 Use No Rubber. Rubber pipes or tubing made of organic ma- terials should never be used for conveying alcohol, or connecting vessels containing that liquid, when the strength of the spirit is above 50 per cent. Flexible metallic tubing, which is now made of good quality, is necessary in such cases. Spirituous Liquors. Among spirituous liquors, only such as are rich in alcohol are dangerous, and even then the risk is not high, since it is only when they are in a warm and undiluted condition that they readily ignite. Inflammable vapors are liberated by : Ordinary brandy, at 84 F. ; Dutch -gin at 89^2 F. ; whisky at S2 l / 2 F. ; rum, arrack, and cognac at about 77 F., according to strength; and by sherry and port wines at 129 F. Ethers. Like " alcohol," the term " ether " is a generic appella- tion for a large series of organic compounds of definite composition. The chief representative of the group is sulphuric ether, com- monly known as ether. The cithers are .usually volatile, readily inflammable and com- bustible, far more so indeed than the alcohols, from which latter they differ in the explosive character of their vapors at low tem- peratures, alcohol vapors being explosive only when hot. The ethers usually have lower boiling points than alcohols, there being but few exceptions to this rule. Wherever large quantities of ether vapor are liberated, great danger of explosion is imminent. Carbon Bisulphide. Carbon disulphide, on account of its great volatility, must always be kept under water, -by which it is dis- solved to the extent of about 0.5 per cent without any dangerous properties being thereby imparted to the water itself. Owing to the great density and high explosive factor of the vapors, the floorings of all rooms where it is employed must be well made, to prevent penetration by the vapor; and all depressions to which the vapor could gain access must be well covered. Where large quantities of carbon disulphide are employed, no fires should be allowed within 50 ft. of the workrooms. Despite their volatility the vapors of carbon disulphide are tenaciously retained by porous, fibrous, woollen materials; and in the ground they are retained for more than a year. By reason of this retentive faculty, carbon disulphide cannot be used for ex- tracting fat from wool, though otherwise the best agent for that purpose. All porous materials treated with carbon disulphide re- mains dangerous for a considerable time from the above cause. In itself, liquid carbon disulphide is not explosive, but the presence of even 6 per cent of its vapor in air is sufficient to impart an explosive tendency to the latter. This tendency is 134 FIRE PREVENTION AND PROTECTION retained in all cases where the proportion is higher ; and therein lies the great danger of this substance. The risk is increased when the air is replaced by oxygen, violent explosions occurring what- ever the proportions of the mixture. Ethereal Oils. The ethereal oils are of an oily nature, form grease spots (which, however, disappear on heating), are lighter than water, in which they are insoluble, and are soluble in the same solvents as fats. The following typical ethereal oils may be cited : Lemon oil, turpentine oil, ' lavender oil, wormwood oil (ver- mouth), pine oil, bergamot oil, nutmeg oil, mace oil, eucalyptus oil, juniper oil, and solid camphor. When treated with iodine, these oils detonate with liberation of vapors and great heat. Aniseed oil, fennel oil, camomile oil, rosemary oil, carraway oil, thyme oil, sage oil, and hop oil. These detonate only slightly with iodine. Rose oil, bitter almond oil, clove oil, mustard oil, valerian oil, and amber oil. When mixed with iodine they generate only a moderate amount of heat. When old, resinfied, or rancid, the oils of the last two groups behave with iodine in the same manner as those of the first. All the ethereal oils boil at temperatures above 284 F., and decompose at 390 -535 F. They will burn even without a wick, are more easily ignited than fats or oils, and are in general more dangerous than these latter. Exposed to the air, they take up oxygen and then form characteristic carriers of ozone. A few of the ethereal oils (oil of turpentine) take fire on contact with fuming nitric acid or nitrating liquid.. Varnishes. Varnishes may be divided into the following classes : 1. Oil varnish, usually boiled linseed oil, more rarely poppy or nut oil. 2. Lacquer varnish (true lacquer, also called spirit varnish). This class consists of resins dissolved in alcohol, wood spirit, acetone, benzol, or petroleum ether; or collodion wool dissolved in amyl acetate. 3. Oil lacquer varnish: solutions of resins in linseed oil often- times thinned with oil of turpentine or benzol; hence a mixture of i and 2. 4. Turpentine lacquer varnish : solutions of resins in oil of tur- pentine. 5. Resin oil lacquer varnish : solutions of resins in resin oils. There are also* sundry special lacquers, such as dull lacquer (sandarach in ether, benzol, or toluol), zapon lacquer (collodion wool or celluloid in amyl acetate), asphaltum lacquer (asphaltum STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 135. in oil of turpentine). The resins most in use for lacquers and oil varnishes are, copal, dammar, anine, sandarach, mastic, shellac, pine resin, colophony, amber, and asphaltum. The dangers of varnishes and lacquers increase in proportion to the dangerous character of the solvents used, the benzol and ether varnishes being the worst in this respect. Of late the extremely dangerous nitrous ether (b. p. 62 F.) has been largely used, but should not be employed except when greatly diluted with alcohol. Lacquering Stoves. An important and dangerous appliance in connection with the use of dip tanks and oil varnish is the dry- room or oven and the lacquering stove, in which the, articles are dried and finished. The temperature in these stoves ranges from 120 to 160 R, and since the formation of explosive mixtures of vapor may occur, they must be fitted with proper ventilating out- lets discharging into flues out of all communication with fire. Efficient ventilation must be provided in the room where the stove is located; naked lights must be prohibited, and the stove must be kept in good condition and free from leaks through which any inflammable vapors could escape. They are sometimes heated with hot air of high tension ; explosions may readily happen, and there- fore all fire or sparks should be rigidly excluded. The danger may be diminished by the introduction of carbon dioxide, 10 per cent being sufficient, though even in this event no guarantee of safety is possible. Storage of Inflammable Liquids. From the insurance view- point, the storing and handling of hazardous liquids are divided as follows: Class A Underground Storage without Inside Discharge These storage systems, which are generally known as " Isolated Storage Systems," consist of an outside underground storage tank provided with suitable means for filling and for withdrawing the liquid it is designed to contain. Systems which provide for storing and handling hazardous liquids out- side of and so removed from adjoining property as not to create an exposure thereto, are considered the least dangerous. Class B Underground Storage with Inside Discharge An inside discharge or so-called " long distance " system consists of an underground storage tank connected by piping to a pump or other means of transferring liquid into a building. This type of installation is regarded as more dangerous than systems not introducing hazardous liquids inside buildings. Where used its hazards should be recognized. Class C Portable Tanks A portable tank consists of a metal receptacle mounted on wheels and provided with means for filling and withdrawing liquid. These devices handle a considerable quantity of hazardous liquids inside buildings. Their use obviates the necessity for handling these liquids in buckets or other open receptacles. If used, their hazards should be recognized. 136 FIRE PREVENTION AND PROTECTION Class D Stationary Tanks in Buildings Tanks used for the storage and handling of various paint oils, linseed oil, varnishes, lubricating oils, kerosene, etc., and not for the storage of gasoline, benzine, alcohol, naphtha or liquids involving similar hazards. These devices are not intended as substitutes for Class "A" or Class " B " systems when same can be installed, but are largely used to reduce the hazard of storing and handling of the first-above-mentioned materials in barrels, etc. Class E Outside Aboveground Storage These storage systems, in the largest sizes, are such as are generally found in oil fields, oil refineries or distributing stations and consist of tanks located above ground. The hazards' of such systems depend upon the distance from burnable property and topography of the surrounding land, but owing to the tanks being above ground they are considered as more hazardous than under- ground systems of storage. The National Board of Fire Underwriters have issued regulations under the title of Containers for Hazardous Liquids, covering the above classes. These in all essentials are the same as given in a model ordinance on this subject also issued by the board ; this ordi- nance is given complete below. USE, HANDLING AND STORAGE OF INFLAMMABLE LIQUIDS AND THE PRODUCTS THEREOF* Section 2. Inflammable liquids are divided into three classes, according to the flash point, as follows: Class I. Liquids with flash point below 27 degrees Fahrenheit ( 3 degrees Centigrade) closed cup tester. (Equivalent to 30 degrees Fahrenheit open cjup tester.) Class II. Liquids with flash point above that for Class I and below 74 degrees Fahrenheit (23 degrees Centigrade) closed cup tester. (Equivalent to 80 degrees Fahrenheit open cup tester.) Class III. Liquids with flash point above that for Class II and below 187 degrees Fahrenheit (86 degrees Centigrade) closed cup tester. (Equivalent to 200 degrees Fahrenheit open cup tester.) The flash points shall be as determined with the Abel-Pensky or the Pensky-Martens closed cup tester. For commercial use, where the flash point is not within 9 degrees Fahrenheit (5 degrees Centigrade) the Tagliabue open cup tester may be used; provided that the flash point as given by the Abel-Pensky or :Pensky-Martens testers shall be authoritative in all cases, f *Abstracted from a suggested ordinance recommended by the National Board of Fire Underwriters. Sections omitted covered matters of enforce- ment and permits. t For description of testers and methods as used by the U. S. Bureau of Mines see technical paper No. .49 on " The flash point of oils methods and apparatus for its determination." This paper may be had upon request from the Director of the United States Bureau of Mines, Washington, D. C. For ordinary usage, the comparison of open and closed cup testers may be assumed as follows: Degrees Fahr. (Tagliabue) = i + De g re ^ Fahr - (Abel-Pensky). Degrees Fahr. (Abel-Pensky) 0.94 Degrees Fahr. (Tagliabue) 1. STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 137 Representative examples of the classes of inflammable liquids are: Class I Ether Benzole Carbon bisulphide Collodion Gasoline Hydrocarbon (gas drips) Naphtha Liquefied Petroleum gas Class II Acetone Amyl acetate Alcohol Toluol Class III Kerosene Whiskey Amyl alcohol Brandy Turpentine Section 24. Except in sealed containers, no Class I nor II liquids may be stored within 10 feet of any stairway, elevator or exit. Section 25. In paint or oil stores, retail stores and jobbers' plants con- taining inflammable liquids, at least two exits shall be provided, one of which must be away from the point of storage. Section 26. The mixing, storing or handling of inflammable liquids of Class I and II in open containers, is prohibited in any store in any building housing more than two families or in a frame building housing more than one family, provided that this shall not apply to drug stores where inflam- mable liquids are used in making and compounding medicines and prescriptions. Section 27. The storage of inflammable liquids inside buildings, except in buildings now so used, shall be as given under the following sub-sections; provided that in a special storage room or fireproof building, conforming to requirements given in Section 29, an unlimited quantity may be maintained therein, except of Class I liquids: a. Within the limits given in Section 45. In frame buildings: Classes I and II prohibited. Class III. Maximum limit of any tank or container to be 60 gallons. - In other than frame buildings: Class I, In sealed containers or safety cans of not more than i gallon capacity, and not exceeding a total of 10 gallons. Class II, In sealed containers or safety cans of not more than 5 gallons capacity and in barrels, drums or tanks of not more than 60 gallons capacity. (Total quantity to be stored in this manner unlimited.) Class III, In sealed containers of not more than 5 gallons capacity, 'in barrels and drums and in tanks not exceeding 120 gallons capacity. (Total quantity to be stored in this manner unlimited.) b. Outside the limits given in Section 45. In frame buildings: Class I, In sealed containers or safety cans of not more than i gallon capacity, and not exceeding a total of 10 gallons. Class II, In sealed containers of not more than 5 gallons capacity and in barrels, drums or tanks not exceeding 60 gallons capacity. (Total quantity to be stored in this manner unlimited.) Cldss III, In sealed containers not exceeding 5 gallons capacity, in barrels and drums and in tanks not exceeding 120 gallons capacity. (Total quantity to be stored in this manner unlimited.) In other than frame buildings: Class I, Not exceeding 50 gallons in sealed containers or safety cans of not more than i gallon capacity. Class II, In sealed containers or safety cans of not more than 5 gallons 138 FIRE PREVENTION AND PROTECTION capacity, in drums and barrels and in tanks not exceeding 120 gallons capacity. (Total quantity to be stored in this manner unlimited.) Class III, In sealed containers, drums and barrels and in tanks not exceeding 240 gallons capacity. (Total quantity to be stored in this manner unlimited.) Section 29. Special rooms for storage of inflammable liquids and the handling and use of inflammable liquids shall, where called for in this ordinance, be constructed as follows: Walls, floors and ceiling to be of eight inches of brick or concrete, or four inches of reinforced concrete; door openings to other rooms or buildings to be provided with sills raised six inches and with automatically closing fire doors; windows to be wired glass in metallic sash and frames; no combustible material used in construction, except that floor surfacing may be of wood; proper ventilation provided; no opening to rooms below except as made necessary by trade or manu- facturing process, and openings to rooms and other parts of building above to be provided with automatically closing fire doors or trap doors. Section 30. Except where kept in sealed containers, Class I liquids shall be kept in storage tanks underground or outside the building and no discharge system shall have outlet inside building unless in a special room as given in Section 29. Provided that safety cans of not over ten gallons capacity may be used, except that if of over one gallon's capacity, they must be kept and used in special rooms as given in Section 29. Section 31. No container containing Class II liquid and of over five gallons capacity may be used to fill other containers and appliances, unless kept outside the building or in a special room, as given in Section 29, and all drawing, except from safety cans, shall, where the nature of the liquid permits, be as provided for in Sections 66 and 67. Section 32. Any building, other than a frame building, within the fire limits containing more than 500 gallons of inflammable liquids in other than sealed containers, must have all windows in side and rear walls and above the first floor on street fronts exposed by another building within fifty feet, provided with wired glass in metallic sash and frame. Section 33. Any manufacturing plant hereafter established in a building in which persons are employed above the second story, shall have all rooms in which Class I and II liquids are mixed or stored in receptacles per- mitting the escape of vapor constructed as given in Section 29. Section 34. In existing manufacturing plants where persons are employed above the second floor, all elevator, stair and other wells or vertical openings communicating to rooms in which Class I and II liquids are mixed or stored in receptacles permitting escape of vapor, must be inclosed and provided with automatic fire doors or trap doors. Section 35. No manufacturing plant shall be located in any building used as a dwelling fdr more than one family unless all Class I liquids are kept in safety cans, not exceeding one quart in capacity, or in outside storage tanks as given in Chapter III, with no discharge inside the building. Section 36. Kettles, vats, saturators and other vessels used in manufac- turing processes, and containing more than five gallons of inflammable liquid, must not be located within five feet of combustible material nor within five feet of any exit, unless two or more exits are provided, and all combustible floor thereunder within a radius of ten feet must be protected with non-com- bustible covering. All kettles and other open vessels must be provided with substantial covers operating automatically or which can be easily and readily placed in position. Section 37. Rooms in which Class I and II liquids are used in open vats, pans or other vessels, or in which Classes I, II and III liquids are STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 139 heated or otherwise treated in such manner as to produce inflammable vapor, shall he well ventilated. Where natural ventilation is not sufficient, ventilation may be obtained* as provided in Section no, or a trench or trough located in the lowest portion of the room, near any appliance emitting inflammable vapor may be used, such trough to be not less than six inches deep, open except for screens or grating and sloping downward to the outside of the building to a point acceptable to the inspection department having juris- diction; or a ventilation system or any other special systems meeting the intent of this section may be used when approved by the inspection depart- ment having jurisdiction. Section 38. Where inflammable liquids are kept, used or handled, dry sand, ashes, chemical extinguishers or other fire retardants shall be provided in such quantities and with such pails, scoops and other fire appliances as may be directed by the inspection department having jurisdiction. A rea- sonable quantity of such loose non-combustible absorbents as mentioned above shall be kept convenient for use in case of excessive oil leakage or overflow. Section 39. Inside the fire limits, barrels and drums containing Class I, II or III liquids stored outside any building must not be piled upon each other nor stored in a passageway or beneath any window and no open lights shall be permitted in any such storage yard. Section 40. Drums or barrels for inflammable liquids shall have caps, plugs and bungs replaced immediately after package is emptied. Section 41. In all rooms or parts of buildings which contain inflammable liquids in open containers or in which the vapors from inflammable liquids are present, or in which inflammable liquids are used in any manufacturing process, the carrying of matches is prohibited, and smoking shall be a misdemeanor. Suitable signs lettered SMOKING PROHIBITED BY ORDER OF THE CHIEF OF THE FIRE DEPARTMENT shall be displayed. Section 42. Inflammable liquids shall not be drawn nor handled in the presence of open flame or fire, but may be drawn and handled when lighting is by incandescent electric lamps installed in compliance with the rules and regulations of the " National Electrical Code;" said rules and regulations are hereby made a part of the requirements of this ordinance as affecting all electrical equipment. Section 43. No portable wheeled tank for the handling of inflammable liquids inside buildings shall exceed sixty gallons capacity. Tank must be of iron or steel, 3^1 6-inch thick, with all openings at the top and screened with 30 x mesh, or equivalent, brass wire screen. Wheels must be rubber tired and tanks so hung as not to be tipped over in ordinary usage. Liquids must be drawn fiom tank by means of a tight fitting pump or equiva- lent device which will not permit continuous flow in case of mishap or defective operation. Section 44. The handling or storing of any inflammable liquid within dangerous proximity to open flame or fire is expressly prohibited. Storage Tanks Capacity, Location and Restriction Section 45. Except as otherwise permitted in this ordinance, the storage of inflammable liquids shall be outside buildings, in underground tanks or above ground tanks; except that the storage in tanks above ground and outside buildings is prohibited within the following limits: (NOTE. : These limits to be specified; they should include the mercantile and other con- gested districts and land near streams or other water ways which would carry burning liquid into congested districts.) Section 46. Tanks located underground shall have top of tank at least three feet below the surface of the ground, and below the level of the 140 FIRE PREVENTION AND PROTECTION lowest pipe in the building to be supplied. Tanks may be permitted under- neath a building if buried at least three feet below the lowest floor. Tanks shall be set on a firm foundation and surrounded with soft earth or sand, well tamped into place or encased in concrete. Tank may have a test well, provided test well extends to near bottom of tank, and top end shall be hermetically sealed and locked except when necessarily open. When tank is located underneath a building, the test well shall extend at least twelve feet above source of supply. The limit of storage permitted shall depend upon the location of tanks with respect to the building to be supplied and adjacent buildings, as follows: (a) Unlimited capacity if lower than any floor, basement, cellar or pit in any building within a radius of fifty feet. (b) 20,000 gallons total capacity if lower than any floor, basement, cellar or pit in any building within thirty feet radius. (c) 5,000 gallons total capacity if lower than any floor, basement, cellar or pit in any building within twenty feet radius. (d) 1,500 gallons total capacity if lower than any floor, basement, cellar or pit in any building within ten feet radius. (e) 500 gallons if not lower than every floor, basement, cellar r pit in any building within ten six inches of concrete. feet, in which case it must be entirely encased ^ss " C 5"?":;i.:.. 'Unlimited capacity FIG. i. SHOWING PERMISSIBLE QUANTITY AS AFFECTED BY LOCATION EDITOR'S NOTE. In connection with the requirement for the depth of bury necessary for tanks, the following extract from the Scien- tific American, August 25, 1908, is given, to show that the 3 feet required is ample. PENETRATION OF HEAT IN EARTH " The Hanover fire department made a series of experiments for deter- mining the penetration of the soil by the heat of a fire above it. Three broad piles, about three feet high and three feet square, with slopes of 45 degrees, were constructed of dry sand, nearly dry clay, and wet rubbish. On each pile was erected a brick furnace, in which a hot fire of coke was maintained, so that the upper surface of the piles inside the furnaces acquired a temperature of about 2,200 degrees F., which is seldom or never attained by the bottom of a heap of ruins in a conflagration. Thermometers and fusible balls were buried in the piles at depths of 4, 12, 20, 30 and 40 inches below the surface, and were examined hourly. " It was found that even very thin layers of earth have a great power of thermal insulation. In the pile of rubbish, for example, after the fire on top had been burning 21 hours, the temperatures in Fahrenheit degrees were: 518 at the depth of 4 inches, 185 at 12 inches, 122 at 20 inches, 68 at 30 inches, and 62% at 40 inches. Moisture was found to retard the penetration STOKACL; AND HANDLING OF INFLAMMABLE LIQUIDS 141 of heat very greatly. In the wet pile, at the small depth of 4 inches, the temperature remained at 212 degrees F. (the boiling point of water) until the moisture had been almost entirely evaporated. " At the depth of -20 inches, 46 hours of firing were required to raise the temperature to 158 degrees F., the average boiling point of commercial gaso- line, and at 40 inches below the surface only a very small rise of temperature was produced by 70 hours of brisk firing. " Hence it appears quite sufficient to put the highest part of the gasoline reservoir 20 inches t>elow the surface of the ground, for, apart from the improbability that a surface temperature of 2,200 degreds F. will be main- tained during 46 hours as the result of a conflagration, gasoline could not be caused to boil by a temperature of 160 or 170 degrees F., produced by a fire above, because of the cooling of the reservoir by the colder strata of earth below. '* The cause resulting in this test was the great fire in the Victoria Ware- houses in Berlin, where more than 30,000 gallons of gasoline, stored in an underground reservoir, lay under a pile of burning ruins for twenty-four hours. The explosion, or even the combustion of this quantity of gasoline, would have entailed a great direct loss, and would also have given the con- flagration a vastly more serious character." Section 47. Outside the limits given in Section 45, the capacity of each outside above ground storage tank used, designed or intended for Class I and II liquids shall be limited as given in Column A of Table I. For Class III liquids a storage double that given in Column A, Table I, will be permitted. EDITOR'S NOTE. Since the date of issue of this proposed ordinance, approval has been given' by the Underwriters' Laboratories to the Erwin foam extin- guisher see page 6 1 8, which in the opinion of some authorities is of such value as to permit a closer spacing of tanks than given in these requirements, or about double these permitted quantities for the same spacing. TABLE i Capacity of Outside Above Ground Storage Tanks for Class I and II Liquids COLUMN'A MINIMUM DISTANCE OF TANKS To Line of Adjoining Capacity of Tank, Gallons Property which may To Any Other Tank be Built Upon* 300 or less 5 feet 2 feet 500 10 2 1,000 20 2 8,000 25 2 12,000 30 2 18,000 40 3 24,000 50 3 30,000 60 3 48,000 75 3 75,000 85 3 100,000 100 15 150,000 150 25 250,000 250 35 500,000 300 50 1,000,000 350 75 Unlimited 400 200 * In general this distance should apply to the distance away from any build- ing, even those in connection with the plant itself, and should in all cases apply to buildings where open flame may be used. EDITOR'S NOTE. 142 FIRE PREVENTION AND PROTECTION Section 48. Each above ground tank, inside or outside buildings, over 1,000 gallons in capacity, must have all manholes, hand holes, vent openings and other openings, which may contain inflammable vapor, provided with 20 x 20 mesh, brass wire screen, or its equivalent, so attached as to com- pletely cover the opening and be protected against clogging. A safety valve must be provided, or manhole covers must be kept closed by weight only, and not firmly attached. The screen on such opening may be made removable, but must be kept normally firmly attached. Section 49. Above ground tanks for Class I and II liquids outside build- ings shall have painted conspicuously upon their side, in letters at least 2 inches high, the wording, " INFLAMMABLE KEEP FIRE AWAY." Section 50. Except existing tanks in good condition, all tanks outside buildings, either above or below ground, and all tanks for Class I liquids inside buildings, as permitted by this ordinance, shall be made of galvanized steel, basic open hearth steel or wrought iron of a minimum gauge U. S. Standard depending upon the capacity or size as given in Tables 2, 3 and 4. TABLE 2 Underground tanks inside the limits prescribed in Section 45, or within 10 feet of a building when outside such limits. Minimum Capacity (Gallons) Thickness of Material Ito 560... 14 561 to 1,100 12 1,101 to 4,000... 7 4,001 to 10,500 10,501 to 20,000 20,001 to 30,000 TABLE 3 Underground tanks outside limits as described in Section 45, provided the tanks are 10 feet or more from a building. Minimum Capacity (Gallons) Thickness of Material 1 to 30. 18 31 to 350 16 351 to 1,100 ... 14 1,101 to 4,000 7 4,001 to 10,500. . . 10,501 to 20,000 20,001 to 30,000 TABLE 4 Above Ground Tanks. (a) Horizontal or vertical tanks not over 1,100 gallons capacity. Minimum Capacity (Gallons) Thickness of Material 1 to 30. . . 18 31 to 350 16 351 to 1,100 14 (b) Horizontal tanks over 1,100 gallons capacity. Maximum Diameter Not over 5 feet Minimum Thickness of Material Shell Heads 10 7 5 feet to 8 feet 7 1' 8 feet to 11 feet.. r r STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 143 (c) Vertical tanks over 1,100 gallons capacity. Under 40 feet in diameter and containing not more than 5,000 gallons: Bottom No. 8 gauge Bottom Ring No. 8 gauge Other rings No. 10 gauge Top No. 12 gauge Under 40 feet in diameter and containing more than 5,000 gallons but not more than 1 0,000 gallons. Bottom No. 8 gauge Bottom Ring No. 7 gauge Other rings No. 8 gauge Top No. 12 gauge ( 'ther vertical tanks to be of thickness not less than indicated in the following table, the figures referring to U. S. Standard gauge: . 2d 3d 4th 5th 6th DIAMETER Top Top Ring Ring from Ring from Ring from Ring from Ring from Bot- tom Top Top Top Top Top Feet 80 10 7 7 3 o 3-0 5-0 10 75 10 7 7 4 1 2-0 4-0 10 70 10 7 7 4 1 2-0 4-0 10 65 10 7 7 5 1 3-0 10 60 10 7 7 5 2 2-0 10 55. . . 10 7 7 6 3 1 2-0 10 50 10 7 7 7 4 1 10 45 10 7 7 7 5 3 1 10 40 and less .... 10 7 7 7 5 3 2 10 All riveted joints to have an efficiency of at least 60 per cent. Tanks of greater capacity than given above shall be of material of suf- ficient thickness to safely hold the contents, and proportionately heavier. No vertical tanks shall be more than 30 feet high. Section 51. With the approval of the Inspection Department having juris- diction, tanks of copper or other suitable material may be used, if after the necessary handling incident to installation they conform to the value given above as to strength, rigidity, durability and tightness. Section 52. Tanks shall be riveted, welded or brazed, and shall be soldered, caulked or otherwise made tight in a mechanical and workmanlike manner, and if to be used with a pressure discharge system shall safely sustain a hydrostatic test at least double the pressure to which tank may be subjected. Top of tank to be securely fastened to top ring, with joints of equal tightness to those between rings. They shall be covered with asphaltum or other non-rusting paint or coating. All pipe connections shall be made through flanges or reinforced metal securely riveted, welded or bolted to tank and made thoroughly tight. Section 53. Tanks must be set upon a firm foundation, and outside tanks when above ground, except portable tanks, must be electrically grounded. Tanks more than one foot above the ground must have foundation and supports of non-combustible materials, except wooden cushions; no com- bustible material shall be permitted under or within ten feet of any above ground outside storage tank. Tanks containing crude petroleum shall be surrounded by an embank- ment or wall of sufficient height to provide storage equal to one and a half times the capacity of the tank. 144 FIRE PREVENTION AND PROTECTION Section 54. Stationary tanks inside buildings for the handling of liquids of Classes II and III, where permitted in this ordinance, shall be made' of soft galvanized iron, or tin plate suitable for the purposes. Cylindrical tanks of 120 gallons or less capacity shall be made of material with a minimum thickness of No. 20 gauge U. S. Standard; rectangular tanks of 800 gallons or less capacity shall be made of material with a minimum thickness of No. 14 gauge U. S. Standard. Correspondingly heavier gauge metal must be used for longer tanks. All joints must be locked, double seamed or riveted. All joints must be soldered or made tight by some equally satisfactory method. All such tanks shall be so located that the pump or other drawing off device shall not be below the first floor, and the floor for a radius of at least three feet from pump shall be of non-com- bustible materials or covered with metal. Tanks similar to those given in Section 50 may also be used, or original barrels or drum may be used until contents are drawn, if substantially placed to prevent tipping or rolling, with pump inserted through a close fitting connection in head or side. Piping and Other Appurtenances Section 55. All connections from tank 'to any house or sub-surface drainage system shall be so arranged as to prevent the flow of inflammable liquid to any such system or the leakage of any inflammable gases from such fluid, or properly constructed inflammable fluid collectors shall be provided in such connection. Section 56. All underground storage systems or Class I liquids, in which the tank may contain inflammable gases, shall have at least a i-inch vent pipe, run from top of tank to a point outside of the building and acceptable to the Inspection Department having jurisdiction, but which shall end at least 12 feet above level of source of supply and in a location remote from fire escapes and never nearer than three feet, measured horizontally and vertically, from any window or other opening, the tank vent pipe shall ter- minate in a goose-neck protected in the outer end by a 30 x 30 mesh or equiva- lent brass wife screen. Or a combined vent and filling pipe, so equipped and located as to vent the tank at all times, even during filling operations, may be used. The vent pipes from two or more tanks may be connected to one upright, provided they be connected at a point at least one foot above level of source of supply. Section 57. All drawing-off pipes terminating inside of any building shall have valve at the discharge end; when delivery is by gravity, pipes shall have valve, which shall preferably be of the automatically closing type, and in addition must have emergency valve. Section 58. Where tanks are above ground there shall be- a valve located near the tank in each pipe. In case two or more tanks are cross-connected there shall be a valve near each tank in each cross connection. Section 59. Pumps delivering to or. taking supply from above ground storage tanks shall be provided with valves on both suction and discharge side of pump, and check valve when delivering to tank. Section 60. Where underground tanks are used, all pipes carrying volatile inflammable fluids, except in dry-cleaning establishments, shall pitch toward tanks without any traps or pockets, and shall enter tank at the top. Section 61. All pipes used in systems for inflammable liquids shall be of standard full weight brass, galvanized iron or steel, with suitable brass or galvanized malleable iron or steel fittings, or of double wall lead with an inert gas in the annular spaces between wall at all times the inner pipe contains inflammable liquid. No rubber nor other packings, and no flanges, shall be used. If unions are used, at least one face must be of brass, with STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 145 close fitting conical joints. Litharge and glycerin, shellac or other suitable material shall be used on pipe joints. Outside piping must be protected against any mechanical injury when within 5 feet of ground level. Inside piping must be rigidly supported. Section 62. Defective and leaking piping must be made tight immediately or replaced. Section 63. Piping carrying Class I and II liquids, unless without joints or connections, shall not extend through any room which contains any open light or fire. Section 64. The end of the filling pipe for underground storage tanks for Class I and II liquids shall be carried to an approved location outside of any building, but not within 5 feet of any entrance door, or cellar opening, and shall be set in an approved metal box with cover which shall be kept locked except during filling operations; this filling pipe shall be closed by a screw cap. A 30 x 30 mesh or equivalent brass screen strainer shall be placed in the supply end of filling pipe. Section 65. Deliveries of inflammable liquids of Class I and II, where practical, shall be made directly to the storage tank through the filling pipe by means of a hose or pipe between the filling pipe and barrel, tank wagon or tank car from which such liquid is being drawn. Section 66. Except as permitted in Section 68, inflammable liquids shall be drawn from tanks by pumps so constructed as to prevent leaking or waste splashing, or by some other system approved by the Inspection Department having jurisdiction, with controlling apparatus and piping so arranged as to allow control of the amount of discharge and prevent leakage or discharge inside the building by any derangement of the system. When inside a building, the pump or other drawing-off device shall be located on or above the grade floor, preferably near an entrance or other well-ventilated place. Section 67. Except as permitted in Section 68, no tanks, drum nor other containers inside a building, or discharging inside a building, shall be provided with a faucet or other bottom-drawing device which will permit the gravity flow of liquids inside the building. Pipe shall not terminate at any point lower than the level of source of supply. Section 68. The Inspection Department having jurisdiction shall permit the storage and gravity flow of inflammable liquid in refineries and in manu- facturing and jobbing plants where the nature of the manufacturing process requires such storage and flow, and also the storage and gravity flow of commodities of Classes II and III in stores, plants and establishments, where the nature of the liquid will not permit pumping. Provided that the contents of tanks holding Class I liquid shall be sufficient only for one day's opera- tion and such storage shall be in rooms as called for in Section 29. Section 71. Pumps must be equipped with a pressure gauge for oil and the system shall be so arranged that the oil pressure cannot at any time exceed 60 pounds, a relief valve to be provided to return surplus oil back to the supply tank when the pressure exceeds this quantity. If receivers, accumulators or standpipes are provided, they must be so arranged that the oil may drain back to the supply tank. Section 78. Containers of petroleum Class I and II liquids shall be painted red and be conspicuously lettered in black, " Dangerous Keep Lights and Fires Away and Store Outside Building." Containers of Class III liquids shall be painted green and have conspicuously marked in white letters, " In- flammable Liquid Keep Fire Away and Store Outside Building." It shall be a misdemeanor to keep or place the above mentioned liquids in containers other than those marked as designated, or to use the containers for any other 146 FIRE PREVENTION AND PROTECTION liquids or substances than those specified, or fail to keep their exterior clean so that coloring and lettering are easily distinguishable. Garages Section 85. A garage shall be construed to mean a building in which are housed, for rent, care, demonstration, storage or sale, self-propelled vehicles or other wheeled machines, containing in the tanks thereof inflammable liquids for fuel or power; also all parts of the building and all adjoining structures or buildings not cut off by an unpierced fire wall. Section 86. No garage shall be allowed or kept in any building used for a school, place of assembly or detention, hotel, apartment, tenement or lodging house, or within 50 feet of any school, place of assembly or detention. Any building erected or remodeled as a garage and occupied in part as an office building, manufacturing establishment, warehouse or store, shall have such parts entirely cut off from the portion used as a garage, by unpierced fire walls at least 12 inches thick and by fireproof floors, and shall be provided with adequate means of exit independent of that used for the garage. All windows in the first two floors above parts used as a garage shall be provided with wired-glass windows in metal frames. Section 88. All garages erected in the future, except as hereinafter specified as private garages, shall be of fireproof construction. All trim or other interior finish must be of metal or of other non-inflammable material approved by the Building Inspector. Floor finish shall be smooth and of concrete, brick or other incombustible material. Section 89. No rooms, nor open or closed spaces of any character, shall be permitted below the flcor level in any building erected or used for garage purposes, and no floor shall be entirely below the street level. All elevators and stairways in garages shall be enclosed with fireproof materials. All openings in stair or elevator enclosures shall be protected with automatic fire doors approved for this purpose. Section 91. Where buildings are now being used for garage purposes, in which wooden floors .exist, sufficiently large and fluid-tight metallic drip pans shall be placed under all motor vehicles, and all floors shall be well cleaned and mopped each day with a strong alkali or other non-inflammable grease solvent solution. Section 92. All automobile garages or shelters housing not more than three motor vehicles shall be known as private garages. A private garage located within 10 feet of any other building must be of fireproof construction as called for in Section 88. If more than 10 feet from any building, it must be built of non-combustible material throughout, except that, if outside the fire limits and not closer than 30 feet to any building, it may be constructed of combustible material, except walls, floors on which automobiles are kept and roof coverings, which shall be non-combustible. All portions of the building used for other purposes must be cut off from such storage place by unpierced fireproof walls and floors. Section 93. The heating for all buildings used for garage purposes must be done by steam or hot water. All boiler or other furnaces, forges or other exposed fires, lights or spark-emitting devices or machines, and all repair shops, if on or below the topmost floor where Class I liquids are present, must be in a room separated from all other parts of the garage by an i unpierced fire wall at least eight (8) inches thick. Such appliances may be kept in the garage if in a fireproof room 8 feet above the top-most floor where Class I liquids are present, provided all doors and openings between such rooms and other parts of the garage are provided with standard self- STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 147 closing fire doors kept closed. All such rooms must be ventilated at floor line as described in Sectipn 97. Lighting shall be as given in Section 42. No flame lights shall be" allowed lit on automobiles in a garage except immediately after entering and immediately before leaving the garage. Section 94. All reserve and storage of Class I and II liquids must be stored in underground tanks. No Class I liquid shall be kept inside a garage except that contained in the reservoirs of motor vehicles and in the measuring pumps used for filling; provided, however, that there may be in each garage one or more approved portable wheeled tanks not exceeding sixty gallons capacity, to lie used for transferring such liquids from the storage tank. The reservoirs of motor vehicles shall be filled directly through hose from pump attached to such portable tank, or by hose coupled to a permanent filling station connected with the main storage tank. No transfer of Class I or II liquids in any garage shall be made with open containers. Hose for use in connection with the permanent filling station or portable tank shall be of such design and material as to prevent leakage. The port- able wheeled tank must be as described in Section 43. The use of gasoline for cleaning any parts of an automobile is prohibited, except in a special room as provided- for in Section 29, and ventilated as given in Section 37, and used for this purpose only, or outside of any building and at least 10 feet from any opening in any buildings. Section 95. All underground tanks shall comply with the requirements given in Sections 46, 50, 51 and 52. Section 96. Pumps and other drawing-off appliances shall b^e as given in Sections 55, 56, 57, 60, 61, 63, 64, 65 and 66. The drawing of any inflam- mable liquid within dangerous proximity to exposed flame or fire, or while any automobile engine or motor is being run in the room, is expressly prohibited. Section 97. Rooms containing Class I and II liquids shall have openings for ventilation, of at least 30 square inches, along at least two walls and at floor level. These openings shall connect by incombustible flues to the outside air at a point not closer than 3 feet to any window or door opening. They shall be provided with 2x2 mesh brass wire screen on the inside of the wall, and unless laid with a downward slant direct to the outside air, shall conduct to and through a sparkless fan, run continuously, which shall be of sufficient size to completely change the air volume every ten minutes. Dis- charge outlets of vent pipes shall be provided with 20 x 20 mesh (or equiva- lent) brass wire screens. Section 98. All garages must be kept clean. Grease, oil or paint-soaked rags, waste or other combustible materials of like character, shall be kept in approved self-closing metallic receptacles having metallic legs at least 3 inches high and securely braced. These receptacles shall be kept safely clear of all combustible surroundings and their contents shall be safely disposed of at least once each day. Oily and greasy clothing shall be cared for in non-combustible and well-vented closets, safely located. Section 99. Class III liquids may be kept inside the buildings, if stored as given in Section 54. The style of can and its location must be approved Section 100. Dry sand, ashes, chemical extinguishers and other approved fire retardants shall be provided in such quantities and with such pails, scoops and other fire appliances as may be directed. A reasonable quantity of such loose, non-combustible absorbents as mentioned above shall be kept convenient for use in case of excessive oil waste or overflow. Section 101. There shall be no direct connection between any garage waste basin, sink, floor drain or waste and any house drainage or sewer system. All such drains or waste mains to sewer system shall have inter- 148 FIRE PREVENTION AND PROTECTION INTERCEPTING TANK FOR RETAINING PETROLEUM THROUGH WHICH ALL SURFACE DRAINAGE MUST PASS BEFORE ENTERING THE SEWER AS RECOMMENDED BY THE LONDON COUNTY COUNCIL. LONGITUDINAL. SECTION CH -\feffTiLXTi7fZ ~f>~fS SECTIONAL. PLAN FIG. 2. ' STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 149 cepting grease, oil and inflammable liquid traps or separators which will completely separate such substance from water and sewage and allow of their safe and convenient removal. Such traps shall be ventilated in the same way as is required for tanks holding Class I liquids. Section 102. It shall be the duty of the owner or manager of all garages to maintain in at least three conspicuous places on each floor of a garage a placard giving a copy of all ordinances affecting the handling of inflam- mable liquids in garages. In recent years, practically all the large cities have had violent explosions in sewers ; the evidence in many of these cases has been such as to indicate that these were caused by an accumulation of gasolene vapor or vapors from other oils. Several cities have rigid requirements to prevent the discharge into sewers. Fig. 2 gives details of a large separator designed in England and Figures 3 and 4 give details of one in use in New York. The requirements of this last are as follows: Oil Separators of the New York Fire Department BILL OF MATERIAL. See Figure 3. Two 3/1 6-inch steel tanks rivetted to- gether, composed of one large tank, 24 inches by 30 inches by 60 inches, having rivetted to its intake end, the small tank 22 * inches by 12 inches by 34 inches (end of large tank comprises division wall). Top of small tank on same level with that of large one. SMALL TANK. Either a steel or cast-iron hopper bottom rivetted to small tank, about 9 inches deep by 22% inches by 12 inches. 3-inch plug valve (brass plug iron body), box wrench to fit 3-inch plug valve. connecting nipple (to connect 3-inch plug valve to hopper bottom). 4-inch threaded I. P. flange rivetted to tank. 4-inch by 6-inch nipple (threaded for its entire length). 4-inch by 6-inch I. P. S. nipple. 4-inch Tucker connection. 4-inch cast- x iron elbow. One 5/1 6-inch steel plate cover, tw\. afting rings connected. 2-inch x 2-inch x ^inch steel angles rivetted all around inside near top for cover. One i/i 6-inch asbestos gasket. LARGE TANK. One 2-inch threaded I. P. flange rivetted to large tank (for vent pipe). One 2-inch x 7-inch nipple, I. P. S. One 2-inch elbow, 90 deg. One i % -inch threaded I. P. S. flange rivetted to tank. One i % -inch stop cock, for iron pipe (brass plug iron body). One i %-inch x f%-inch nipple. One box wrench to fit i%-inch plug valve. \ One 4-inch I. P. S. flange rivetted to tank (outlet). One 4-inch x 5-inch nipple I. P. S. One 4-inch C. I. standard T-fitting. . One 4-inch C. I. plug foi T-fitting. One piece 4-inch wrought iron pipe, 29 inches long, threaded both ends. One 4-inch C. I. standard 45-deg. elbow. One 4-inch C. I. standard plug for 45-deg. elbow (%-inch hole drilled in top for syphon breaker). 150 FIRE PREVENTION AND PROTECTION One s/i6-inch steel plate cover with 2%-inch x 2%-inch x %-inch stiffener attached. 2%-inch x 2%-inch x i'i mch angle rivetted to inside, all around near top for cover. Two lifting rings rivetted to cover. One i/i 6-inch asbestos gasket. SPECIFICATIONS. 3/i6-inch steel throughout, except covers. Rivets %-inch diameter, 2 inches C. to C. No soldering allowed. Electric or acetylene welding permitted. All joints to be caulked, where rivetted. To be gas and water tight. All flanges to be rivetted or electric or acetylene welded to shell. Outside of separator to be coated with a rust proof coating. INSTALLATION. -Oil separators installed in any building where volatile in- flammable fluids are used, must be arranged to be readily accessible; where located underground an iron, brick or concrete manhole must be provided with an iron or flagstone cover. They must not receive the discharge of house, outsidf cjurt and area drains, toilets or leaders. They must in all cases be connected by a Y-branch fitting to the house sewer on the public sewer side of house trap. No separate trap need be provided on drain entering oil separators, but a running trap must be provided for each floor drain discharging to the separator. When fixture of floor drains are located on any floor above the first, the lines to which they are connected must extend in full calibre at least one foot above the rc-of coping, and well away from all shafts, windows, chimneys or other ventilating openings. When less than 4 inches in diameter they must be enlarged to 4 inches at a point not less than one foot below the roof sur- face by an increaser not less than 9 inches long, and the traps of all fixtures vented. ( Relief pipes must be piovided at least 2 inches in diameter and carried inde- pendently above the roof and there capped with down-turned elbow equipped with fire screen. Drainage from washstand in garages shall not be permitted to flow into sump pits. AH piping must be left exposed until after the Fire Department inspections. Oil separator pit should be so located to prevent floor drainage flowing into it, or else have concrete curbing around it. When a pit is below the ground water table and there is a possibility of water being in the pit, the lining should be made impervious. (See Figure 4 for Underground Installations.) STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 151 1 ' .>; . n m R 8 c, o >* r^*^" * > Je^V^ft 1 ti^^o*w>*^ -','^'"-"" '. ; Ji^tii5^^^^^^^^^2iA^*2E2u]^!;aai^jBi2^ "' -^"_^ 1 II J] ' ti_.f_._.J ^ I : K s \ ------ 154 FIRE PREVENTION AND PROTECTION c: ;;-? > il|fP?3Jpl| 1 \ 1 : &P^?l^i v y | ^*^S-> ^ Wftller ritffffaffo coriffS \ / ^:> : .^ ISS fiiifi! ! ! FIGURE ^ j^sai^ 4(b) ^^ ( Q i i i i i ^J L.^ O|_ O . O O o Jo O O JO Tjf !i 1 O !? 10 1 o 1 O O ~~i r - -L-l l" 1 O.J ' .x-**, | o Oi C \ o ^cjfe O V^ |0 II V-x O f*\ | I0| rtl 1 O i 1 |g o 1 ' L lol__ 1 jOJ o! b~~" Q MS 1 ! 1 f ^J - 1 LLi Aftiflng /&*7 i liQ O OllC E3 o o o o c C| Ojj I > l 1 I Jc? | i 1* /;? ' 1 (r Li___ JC ^riU---- 1 ^ II y y FIGURE 4(0) STORAGE AND HANDLING OF INFLAMMABLE LIQUIDS 155 Dry Cleaning* Section 103. "Dry cleaning" shall be known as the art, act or process of cleaning or renovating wearing or other apparel, clothes and other fabrics or textiles, or any other things with any inflammable liquid. " Sponging " shall be the removal of dirt, grease, etc., by local application of inflammable liquid as applied by tailors and others. Section 104. Sponging is prohibited in shops, dwellings, enclosures, yards and all other places, unless carried on through the application of such inflammable liquids from an automatically closing safety can of not more than one (i) quart capacity, and the use for sponging of such liquid from, or in, open pans or vessels shall be a misdemeanor. Section 105. Sponging is prohibited in any room not provided with safe means of exit dnect lo the outside of the building and shall not be executed or applied in any room or enclosure containing any open or naming fire or light nor within ten feet of any such light, self-heating iron or other spark or flame producing appliance. During alt such application, and for one half hour thereafter, two direct openings for ventilation and air circu- lation must be provided, preferably on opposite sides of the room and near the floor level. Section 107. Buildings used for dry cleaning purposes shall be constructed of non-combustible material, shall not be more than one story or 16 feet high, without a basement or other open space below the floor, shall not be used for other occupancy, and shall be at least 10 feet from other buildings or a public thoroughfare. All floors shall be of concrete or other non-combustible material. All doors shall have raised sills at least 10 inches above the highest point of floor, and no other opening, except for ventilators, shall be less than 12 inches above same point. In wash rooms, only the necessary appliances for washing, extracting and redistilling shall be per- mitted. No direct opening shall be permitted between wash room and dry room. No combustible material shall be permitted in the construction of dry rooms or any racks or other appurtenances. All steam or hot water pipes for drying purposes must be protected by wire screens or otherwise so as to prevent contact of pipes and inflammable goods. All windows, doors or other openings within 100 feet of exposing openings or combustible structures or materials shall be provided with wired glass in metal frames or fireproof shutters, doors or covers. All doors, windows, shutters, screens, grills and barrel openings shall be arranged for ready opening from either side in case of an emergency. Inter-communicating openings shall be pro- vided with standard automatic closing fire doors kept closed except when passing through. All rooms shall have a steam extinguishing system or where such fire extinguishing agent is not available an approved system using a fire deterrent chemical or gas. One approved hand chemical ex- tinguisher shall be provided for each 500 square feet of floor area. Section 108. A vent opening of at least 20 square inches area shall be provided at the floor level in each wash room and drying room, near each machine and opposite to any door or other air inlet: such openings shall be covered with 2x2 mesh No. 16 galvanized wire web and shall be kept clear of all obstructions. From the vent opening a flue of at least 20 square inches area and of non-combustible materials, built into the wall or floor or securely fastened thereto and free from mechanical injury, shall conduct to and through a sparkless exhaust fan, to be run continuously, and which shall be of sufficient size to completely change the air volume every * Part of Suggested Ordinance issued by the National Board of Fire Under- writers. References by section number are to the sections on pages 136 to 149. '56 FIRE PREVENTION AND PROTECTION five minutes. All discharge outlets of vent pipes shall be provided with i2-'i : ... I.i.:'. . ; : .: ,,"*; " , . ..I REGULATIONS FOR THE CONSTRUCTION AND INSTALLATION OF DIP TANKS* The process of dipping articles in tanks containing inflammable mixtures should be carried on in a detached building used for no other purpose, located at a safe distance from other properly. It is impossible to entirely eliminate the din-tank hazard where inflammable liquids are used, even though all practicable safeguards are provided. If the dipping process is permitted inside the main building or in an adjoining building, the room in which the hazard exists should preferably be on the lowest floor, but not below the grade line, nor on a floor imme- diately above a cellar or basement, and should be used only for dipping processes. Side walls and ceiling of the dipping room to be of fireproof construction at least equivalent to eight inches of brick. There should be a standard fire wall cutting off the room from the rest of the plant; the floor should be fireproof and waterproof; it should pitch to a point at which is located a drain pipe leading outside the building and terminating at a point where liquids flowing therefrom will not endanger surrounding property. The drain pipe to be at least 6 inches in diameter and to have a coarse strainer (about %-inch mesh) at floor. No drain-pipe connection shall be made to a sewer. The floor should be 6 inches lower than the floors of adjoining rooms, or the thresholds should be raised that distance and parti- tions should be flashed so as to guard against inflammable liquids flowing to adjoining rooms. Metal covering for floor is not advised. The room should be well ventilated at top and bottom by suitable screened openings. NOTE. In large dip-tank installations a more positive system of ventilation will be necessary. When practicable a metal hood should be located directly over each tank; hood to terminate in a metal pipe discharging into a properly constructed chimney used for no other purpose. The hood to extend well over the sides and ends of the tank and to be sufficiently low to prevent water from being thrown into the tank from automatic sprinklers. The hood and pipe should be designed to take off flames from the burning liquid in case the automatic cover should fail to operate. Requirements for Dip Tanks 1. CONSTRUCTION. To be constructed in a substantial manner of steel or of cast iron. The edges of tank, tracks (when used in connection with covers), and all working parts, to be so constructed and shielded as to protect same against mechanical injury and accumulation of drippings sufficient to interfere with the operation of the cover. 2. COVERS. Covers may be either hinged or sliding on tracks and should be normally held open by approved types of metal chains containing fusible links, one such link to be near top of tank and one at the ceiling above the tank. Such covers may be constructed either of metal, not less than No. 12 U. S. gauge, reinforced by an angle iron frame, or of two-ply %-inch tongued and grooved board nor over 6 inches in width and covered on all surfaces with lock-jointed tin, and in all cases such covers must overlap the side and ends of tank at least two inches. All covers to be so designed and installed that operation will be automatic * Issued by the National Board of Fire Underwriters, 1913. 157 158 FIRE PREVENTION AND PROTECTION and secure positive closing without danger of sticking when released by action of heat bn the fusible links' or by manual operation. Covers to be closed when tanks are not in use. Hinged covers to be secured with strong metal hinges offset and protected against gumming. Covers operating by gravity on tracks, to be provided with deep and wide grooved wheels, properly shielded so as to prevent accumulation of drippings on them or their tracks, and to be provided with a guard to prevent the wheels leaving the tracks. The inclination of the tracks on this style of gravity cover to be not less than % inch to the foot. 3. DRIP BOARDS. Each tank to be provided with drip boards to protect working parts of cover and return all drippings to the tank. Boards to be of incombustible material and readily permit of cleaning. 4. AGITATOR. Each tank containing liquids holding material in suspension should be provided with an agitator or other facilities designed to effectively prevent sediment accumulating and hardening on the bottom of the tank. 5. OVERFLOW. Tank to have an iron or steel overflow pipe leading outside of building to a cistern. Pipe to be without traps or unnecessary bends and to lead as directly as possible to the cistern. This pipe to be at least 3 inches in diameter when the tank holds less than too gallons and increased proportionately for larger tanks. Overflow to have a coarse strainer at tank (about %-inch mesh). 6. DRAINS. Each tank should preferably be provided with a drain pipe of sufficient size to empty tank in about sixty seconds. The drain to be pro- vided with a valve capable of being operated both manually and automatically. The valve opening should be at least 60 per cent larger than the cross sectional area of the drain pipe. The operation of the valve should be sufficiently positive to overcome any danger of sticking or clogging due to the accumulation of sediment. The drain valve to be so designed that when open, it will not interefere with the agitator, and so that the agitator will effectually assist in keeping the passage to the drain valve clear of sediment. Drain pipe to connect directly or through overflow pipe to a cistern. 7. CISTERN. To be of sufficient size to hold the aggregate capacity of all tanks emptying into it. To be detached at least thirty feet and located in ground sloping down from buildings, or to be so arranged that any overflow cannot endanger property; otherwise the cistern must have at least twice the capacity of all the dip tanks draining into it, and be sub- stantially constructed of masonry, or metal, so as to be watertight. Such cisterns to be buried underground, covered and otherwise arranged to prevent filling of same with water. A proper vent must also be provided. Overflow and drain pipes to dip under water and terminate near bottom of cistern. 8. CARE AND ATTENDANCE. a. Heating to be done only by steam or hot water. No steam boiler, furnace or exposed fire, nor any electric dynamo or motor or other spark emitting device, to be allowed in any room used for dipping processes or dangerously exposed thereto, or in line with vapor travel therefrom. b. No open light or flame shall be allowed in any such room, and for electric lighting, lamps shall have keyless sockets and be protected by vapor-tight outer globes. Switches shall be placed outside of room and beyond the presence of ignitible vapors, and the whole shall be done accord- ing td the National Electrical Code. c. All 'such rooms to be provided with a high pressure steam line fed from a boiler of sufficient capacity to admit of flooding the rooms with steam in case of fire. Operating valves to be located outside building. Any other method of protection judged to be equivalent may be used. REGULATIONS FOR THE INSTALLATION AND USE OF INTERNAL-COMBUSTION ENGINES (GAS, GASOLINE, KEROSENE, FUEL OIL) AND OF OIL BURNING EQUIPMENT* Gas Engines 1. LOCATION OF ENGINES. (a) Should, whenever possible, be located on the ground floor. (b) In workshops or rooms where dust or inflammable flyings prevail, the engine should be enclosed in a suitable compartment well ventilated to the outer air at floor and ceiling. - FUR^^lACE INSTALLATIONS RALWAT FRE PROTECTION ASSOCIATION PLATE No. 1 166 FIRE PREVENTION AND PROTECTION This equipment will apply to large furnace installations as well as to boiler plants. Plate No. 2 shows the detail of a steam pump equipment and how it should be arranged to obtain the best service and protection. This arrangement will also apply to rotary pumps with the exception of the. steam governor. The order of the automatic appliances should be strictly adhered to. The steam governor, controlling the pump direct from the cushion, should be set at a pressure 25 per cent lower than the relief valve, so that the oil will not be circulated through the relief valve unless the steam governor should become inoperative. By placing the relief valve at this point, only cold oil is handled by the pump or discharged back into the tank. SAFEFY FUEL OIL STfSTEM DLTA1LS--PUMP3 ran RAIUAWY' FIRE PROTECTION AS30ClAnON PLATE No. 2 FUEL OIL EQUIPMENTS The heater should be by-passed, so that in warm weather it will under constant pressure. The automatic drain valve is placed at the lowest point of the line, absolute drainage can be secured. 167 not be so that PLATE No. 3 i68 FIRE PREVENTION AND PROTECTION The discharge of the pump into the air receiver is at right angles to the boiler or furnace supply. This is done to prevent throbbing and to maintain uniform pressure on the line. The gauge glass on the receiver should be protected by automatic shut-off cocks in case of the glass breaking, and further it should be protected by double brass casings in case the automatic cocks should fail to operate. The automatic stop valve is then placed in the direct line to the boiler or furnaces and is controlled by a gate valve before and after, so that the former can be opened and cleaned in case of necessity without spilling oil on the floor or emptying the fuel oil line. Strainers should not be used anywhere in the lines, as they become clogged and are a constant source of menace. No dirt will ever enter the lines if the trouble is cured at the source. Large basket strainers placed in the manhole or the receiving line of the fuel oil storage tank will remove dirt and foreign PLATE No. 4 FUEL OIL EQUIPMENTS 169 matter before it gets into the system and better satisfaction will be obtained in the operation of the system and at less cost. AIR PRESSURE SYSTEMS. Plates Nos. 3 and 4 show two types of Air Pressure Systems, one with single tanks and the other with double tanks. While this system is not approved by the National Board of Fire Underwriters, it is undoubtedly the best =ystera from the point of service obtained in the use of oil around the furnace. A steadier pressure is maintained upon the oil which reduces to .1 minimum the necessity for regulation of the furnace burners; there is under pressure a comparatively small amount of oil (not over a day's capacity for the shops) and but little time is required each day to fill the tanks for the day's run (the air maintaining a constant pressure). The two plates mentioned show the storage and pressure tanks. The system having two pressure tanks is to be used when a day's supply would exceed a thousand gallons and the piping is so arranged that only one tank, at a time is under pressure feeding the system. This is accomplished by a three- way valve which will permit the operation of only one tank at a time. The other system is designed for a single pressure tank, which can be rilled during working hours should the oil run low. The piping therefore is so arranged that if the pump should accidentally be allowed to run, the overflow of the tank will be discharged back into the main supply tank. In many instances these supply tanks are filled by gravity from the main storage tanks, but this has proved unsatisfactory. If the connection is per- manent between the main tanks and the pressure tanks, and the latter are not properly vented, the supply of oil in the storage tanks as well as that in the pressure tanks is liable to be discharged into the buildings. It is recom- mended, therefore, that no direct connection be made between these tanks and the storage tanks. Plate No. 5 shows how the pipe lines should be run in a large plant. This applies not only to a pressure system, but also to a pumping system of any kind. All lines drain back to the source of supply. They are outside the building as far as possible and ail piping is underground, except the short pipe leading from the ground line to furnace. This should be adhered to as far as possible. Plate No. 6 shows how the lines should be run in the buildings and to the furnaces in order to obtain the maximum protection. This method of protec- tion prevents the operator at a furnace from drawing more oil than the furnace can properly consume; pictecting therefore both operator and building. The method of testing the automatic stop valve as shown on this plate is for both the master valve and the group control valve. All underground lines in the building should be at least i inch in diameter. The pipes leading from the underground lines to above the floor line should be at least % inch in diameter and reduced by special reducing fittings and extra heavy angle valves, to which the automatic valves should be fastened. From there to the furnace the lines should be at least % inch. This gives stability and strength to the installation, and insures against breakage of pip- FIRE PREVENTION AND PROTECTION MOTOR g AIR COMPRESSOR/OIL PUMP " DISTRIBUTING- TANKS D p P PLATE No. 5 FUEL OIL EQUIPMENTS 171 PLATE No. 6 172 FIRE PREVENTION AND PROTECTION ing which would stop temporarily the operation of the plant. On account of the small amount of piping required this heavier type of construction will amply repay for the expenditure, and the extra cost would not be 5 per cent on the installation. There should be no connection anywhere in the building by which ail can be drawn from the fuel Oil lines for lighting or other purposes. Such con- nections are rarely free from leak and eventually the ground becomes saturated with oil, which is liable to result in a serious fire. If it is necessary to have a connection for filling portable tanks or for similar purposes, this -should be done by a connection close to the pumps or an individual hand pump connected to the storage tanks. RIVET OR PORTABLE FORGE.- Plate No. 7 shows a rivet forge which is properly protected and which should prevent accident in case of ruptured lines or overfeeding of the furnace. Whether the tank be set vertically or hori- zontally, the same method would be applied; but if a horizontal tank be used, the method shown on Plate No. 8, as far as it applies to this tank or furnace, is recommended. PORTABLE. RIVET FURNACE-. SHOWING AUTOMATIC STOP VALVE. FOR FUEL OIL SYSTEM RAILWAY FIRL PROTECTION ASSOCIATION! PLATE No. 7 FUEL OIL EQUIPMENTS 173 PORTABLE WU>ING TORCHES. Plates Nos. 8 and 9 show a safe type of torch that can be cheaply constructed, and will immediately stop the discharge of oil in case of fracture in pipe or hose lines. Torches using single hose lines (where the mixing is done close to the tank) should not be used, for the reason that the operator has no control of the oil in the hose line, and if the needle valve be leaky and the air turned on, the oil in the hose pipe line will be immediately discharged. This is liable to cause a serious fire or personal accident. Plans of the proper burners to use in connection with the double hose line for the burning of fuel oil will be .supplied upon application to the committee. PLATE No. 8 In the discussion the following points were brought out : Hose should not be used if it is possible to use metal piping for any connections on oil tanks or oil burning equipment. Metal hoods, of ample proportions and properly vented through the roof, should be provided over furnaces where necessary or where there is danger from a flash, or flare. Furnaces, wherever possible, should be located in non-combustible buildings, must be on non- combustible floors and a safe distance away from inflammable 174 FIRE PREVENTION AND PROTECTION building construction or other material; wooden columns or win- dows, if 'necessary, to be covered or shielded with metal. PLATE No. 9 FUEL OIL EQUIPMENTS 175 OIL CONVEYOR OR CARRIERS* STEAMERS, ETC. a. Steamers, barges or vessels loading or discharging oil in bulk, shall not load or discharge at wharves other than those used by the oil company, and such wharves shall be well isolated from all burnable property or wharfage. b. There shall be a gate valve immediately at the point in the pipe line where connection is made with the hose leading to the ship for the purpose of shutting off the oil, and there shall be another gate valve in this line of pipe at a distance of at least 10 feet back from the wharf, where it will be readily accessible for the purpose of shutting the oil off in event of failure on the part of the valve first mentioned. c. A tight connection shall be made with the hose length at the wharf by means of a carefully threaded coupling, to prevent leakage and accumulation of oil around the piers. d. Lights. No fire nor open lights to be allowed on the vessel while at the wharf. FUEL OIL APPARATUS FOR COOKING AND HEATING FOR HOUSEHOLD USE* The use of oil as fuel for domestic purposes is regarded from the insur- ance viewpoint as more hazardous than the use of ordinary fuel, such as coal, wood and coke. Where these systems are used their hazards should be recognized and the following rules and precautions should be observed. All oil used for fuel under these rules shall show a flash test of not less than ,100 Fahr. (Abel- Pensky Flash Point Tester.) This flash point corresponds closely to 106 Fahr. (Tagliabue Open Cup Tester), which may be used for rough estima- tions of the flash point. For Capacity, Location, Material and Construction of Tanks and of Piping, see pages 139 to 145. PUMP. Oil pump used in filling auxiliary tank from the main supply tank to be approved type, secure against leaks, with check valves located as close to the pump as convenient. Pumps should be rigidly fastened in place. NOTE. Stuffing box, if used, should be provided with a removable cupped gland designed to compress the packing against the shaft and arranged so as to facilitate removal. Packing affected by the oil must not be' used. AUXILIARY SUPPLY TANK. a. If used, shall not exceed five gallons in capacity, except by special consent of the Inspection Department having jurisdiction. b. Shall be located at least 10 feet, measured horizontally, from the burners. c. Shall be provided with an overflow connection draining to the supply tank and a vent pipe leading outside the building, the" latter to have a weatherproof hood. To be constructed of brass, copper or galvanized plate not less than 0.050" (No. 18 U. S. standard gauge) in thickness. Joints to be made as specified for outside storage tanks. VALVES. a. Readily accessible valves to be provided near each burner and also close to the auxiliary tank in the pipe leading to burners. b. Controlling valves to be constructed as specified in Rule 2ib. INSTALLATION OF BURNERS. a. Overflow. Burners shall be installed with overflow attachment so arranged that any surplus oil will drain by gravity * Regulations of the National Board of Fire Underwriters. 176 FIRE PREVENTION AND PROTECTION from the burner through a pipe into a substantially constructed reservoir having* a capacity of not less than that of the auxiliary tank. Each tank to be constructed and vented as provided for auxiliary tanks. b. Draughts. No dampers to be used in smoke pipe between burner and chimney. Any regulation of draught which is necessary is to be accomplished through the dampers in front. CONSTRUCTION OF BURNERS. a. The size of the orifice through which the oil is supplied to the burners should be limited to furnish only sufficient oil for the maximum burning conditions when the controlling valves are wide open. b. Valves to be arranged so as not to enlarge the orifice. c. Burners containing chambers which allow the dangerous accumulation of gases are prohibited. d. Burners containing oil conveying pipes or parts subject to intense heat or subject to stoppage from carbonization are prohibited. e. Burners should be designed so that they can be easily cleaned, and so as not to allow leakage of oil. INSTRUCTION CARD. A card giving complete instructions in regard to the care and operation of the system to be permanently placed near the apparatus. SAFETY CANS For Open Stock of Liquids which at Ordinary Temperatures Give Off Inflammable Vapors* MATERIAL. (a) \Yeight. Cans one gallon and smaller must be constructed i*f tinned or leaded iron or steel sheets or sheet brass at least .01 25-inch thick (IC=io8 pounds tin plate) or of galvanized sheet iron or copper at least .oi56-inch thick (28 gauge galvanized iron, U. S. Standard). Cans larger than one gallon must be constructed of tinned or leaded iron IT steel sheets or sheet brass at least .oi5o-inch thick (IX =126 pounds tin plate) or of galvanized sheet iron or copper at least .oi87-inch thick (26 galvanized iron, U. S. Standard). (b) Quality. All materials must be annealed to allow working without cracking the seams. (c) Coating. Tinned steel sheets must carry a coating of at least two pounds per 100 square feet (Charcoal grade), leaded steel sheets at least tlyee and one-half pounds per 100 square feet, galvanized sheet iron at least nine pounds per 100 square feet. Electroplating with copper, nickel or other material equivalent to the tin coating above specified will be acceptable. SEAMS. Cans, one quart and larger, must be made with straight seams of body grooved or riveted; ends double seamed, machine crimped, riveted or otherwise secured to body, so body parts will remain together after solder is melted. All seams must be soldered tight or brazed. CLOSURES. (a) .Each opening into the can body must have an automatic valve, which will remain securely closed with the can in all positions, until it rs opened by the application of manual pressure at a specific point in a definite direction (a series of small holes, controlled by a single valve, is considered a single opening). Provided, however, that a can having a capacity of one quart or over may be provided with a screw cap closure to the filling opening if the cap is lined with flexible oil-proof material and is chained to the can with safety chain, permanently secured. (b) Cans one quart and larger, must be provided with a valve or equivalent device, so constructed that pressure of vapor from within will open it and relieve the pressure before it accumulates an amount sufficient to rupture any seam of the can. (c) Cans, smaller than one quart, shall be limited to a single valved opening into the body of the can adapted to both filling and emptying. (d) Cans having closures which permit a leakage of more than four drops per minute, must be condemned. NOTE. 60 drops = i teaspoonful per hour; 438 drops = i fluid ounce; or, i pint in 112 hours. (e) No can shall have more than two valved closures, and where two are used, each valve must be closed independently to avoid leaks resulting from unequal wear of valves or from lost motion. <. PROHIBITIONS. Openings into the body of the can provided with stuffing boxes, removable plugs or corks, also bearing pins smaller in diameter than 3 /32-inch (Xo. 13 U. S. Standard) are prohibited. I > Roi'ORTio.\s.--To insure reasonable stability, it is desirable that the height of the body does not exceed the diameter more than fifteen per cent. * As recommended by the National Board of Fire Underwriters. 177 178 FIRE PREVENTION AND PROTECTION SAFETY CANS FOR HAZARDOUS LIQUIDS. OIL LIGHTING SYSTEM Extensive use has been made of gasoline to furnish light, par- ticularly before the large field for the use of gasoline for auto- mobiles made such gasoline systems relatively of less importance to the oil producers. The rapid improvement in the electrical art, and the big cuts made in the cost of producing electricity, have also tended to reduce the use of oil lighting systems. The Xational Board of Fire Underwriters have issued rules covering both Kerosene Pressure systems and Gasoline Lighting systems, but as these are mainly details of construction of the apparatus, they are not given herein. Several different makes of each kind are listed by the Underwriters' Laboratories as being safeguarded insofar as the hazard permits; the use of only such as are listed is strongly urged, as improperly constructed appliances are a dis- tinct, hazard. Of the Gasoline Systems, five classes are listed, divided as follows : Class A Machines Having Outside Carbureters These machines, which do not introduce liquid gasoline into the building, are regarded from an insurance viewpoint as constituting the least dangerous type of gasoline gas machine. To be located outside the building, underground, at least 30 feet removed from all buildings, and the top thereof must be below the level of the lowest pipe in the building used in connection with the apparatus. Class B Machines Having Inside Carbureters These machines are regarded from an insurance viewpoint as more danger- ous than those having outside carbureters, owing to the fact that they introduce gasoline in liquid form and manufacture gas inside the building. Where permitted the following rules and precautions should be rigidly observed: Supply tank must be located outside the building, underground where possible, and below the level of the lowest pipe in the building used in connection with the apparatus. If impracticable to bury the supply tank the same may be installed in a non-combustible building or vault properly ventilated, preferably from the bottom, always remembering that it must be below the level of the lowest pipe in the building used in connection with the apparatus. Class C Gasoline Lighting Systems Having Outside Tanks and Inside Flame Heated Generators These systems are regarded from an insurance viewpoint as more danger- ous than the systems in Class A or Class B. Where used their hazards 179 180 FIRE PREVENTION AND PROTECTION should be recognized by Underwriters and the following rules and pre- cautions should be rigidly observed: Supply tank must be limited to 6 gallons. To be located outside the building and so arranged that under* normal conditions the only gasoline in the building will be that contained in the hollow wires leading to lamps or to the common generator. Class D Gasoline Vapor Lamps . These lamps are regarded from an insurance viewpoint as even more dangerous than the systems covered in Class A, Class B or Class C, and where used their hazards should be recognized. If permitted, the general specifications for the construction of such devices and for regulating same should be observed. Class E Systems Having Inside Tanks and Inside Flame Heated Generators These systems which embody the hazard of handling gasoline inside build- ings are regarded from an insurance viewpoint as more dangerous than the devices covered in Class A, Class B or Class C, -and on a par with those of Class D. When used their hazards should be recognized.' If permitted, the. following general specifications for the construction of such devices and for regulating- same should be observed. Supply tank not to exceed 6 gallons. Should preferably be located against an outside wall and so installed that a clear space is maintained above and below from floor to ceiling, and for at least a foot on either side of the device. NOTE. Where located against other than a fireproof wall to be insulated therefrom by an ample sheet of metal placed not less than i inch from the wall, leaving an air space. : r...". .".' GASES AND VAPORS Gas Defined. In a restricted sense the name gas is applied to bodies that exist in the gaseous state at the ordinary temperature and pressure, and can only be liquefied or solidified by artificial means. Vapors are the gases given off, with or without the aid of heat, by bodies that, under ordinary circumstances are either solid or liquid. When several gases or vapors are present they mix with com- parative rapidity; only very dense vapors and very light gases remaining unmixed for any length of time. Under ordinary circumstances, and when in a pure state, gases and vapors are non-explosive, even though combustible. Gas Explosion. Explosions of gas or vapor sometimes occur in places where, though there is explosive mixture, there is neither fire, light, nor other burning substances; this is due to the migration of the gas or vapor caused by its relatively higher or lower density than 'air. Such instances of fire or explosion are said to be produced by remote fire, or flashing back, and may be pro- duced by contact with a lighted stove, a lamp, a discarded lighted or burning match, or the like. Explosion Temperatures. Gases and vapors may be ignited or exploded by heat as well as by flame. A list of these explosion temperatures is given below : Degrees C. Decrees C. Oxyhydrogen gas 620-700 Carbon disulphide vapor.. 100-170 Under pressure 518-606 Acetylene 509-515 Cartx>n monoxide 636-814 Propane 545-548 Methane 656-678 Propylene 497-511 Ethane 605-622 Coafgas 647-649 EthyJene 577- 599 Hydrogen 555 Limits of Explosibility. According to Professor Bunte of Carls- ruhe, the limits of explosibility can be greatly varied by circum- stances, such as the lateral dimensions of the containing vessel, the method of ignition, volume of gas present, moisture content of same, etc. The same authority gives the following values in the case of electrical ignition, the mixtures of air with the several gases mentioned exploding when the proportion of gas attains the following percentages : 181 1 82 FIRE PREVENTION AND PROTECTION Range of Per Cent Explosibility Carbon monoxide 16.6-74.8 58.2 Hydrogen 9.5-66.5 57.0 Water gas 12.5-66.6 54.1 Acetylene..^. 3.2-52.2 49.0 Coal gas... 8.0-19.0 11.0 Ethylene .- 4.2-14.5 10.3 Alcohol vapor 4.0-13.6 9.6 Methane 6.2-12.7 6.5 Ether vapor.., 2.9-7.5 4.6 Benzol vapor 2.7-6.3 3.6 Pentane 2.5-4.8 2.3 Benzine vapor 2.5-4.8 2.3 According to Dr. Von Schwartz, the range of explosibility in an admittedly very imperfect series of gases and vapors is as given below, the figures in the first column representing the mini- mum percentage of gas, and those in the second the maximum percentage, at which an explosion of the mixture is possible. The gases are arranged in reverse order, starting with the one exhibit- ing the highest minimum ; and the values cited are merely approxi- mate, great divergence prevailing in the figures given by different authors. Approximate Relative Percentage Range of Explosibility Carbon monoxide ' 13-75 3 Carburetted air (air gas).. . 9-26 5 Water gas 9-55 4 Coal gas 8-23 6 Hydrogen 7-75 2 Carbon disulphide vapor, from 6 downwards 1 Merely Ether disulphide vapor, from 6 downwards/ approximate Methane (marsh gas) 5-13.16 8 Ethylene 4-22 7 Acetylene 3-82 1 Benzol (Benzine), 2.6-4.8.. 3-6 9 Toluol about 7 Pentane 2.5-5 10 Above and below these limits no explosion occurs, the mixture merely flashing at the upper limit. The explosion of the mixtures can be prevented by additions of '7^-10 per cent of carbon dioxide. Ventilation. To facilitate solution of the general problem re- specting the comparative advantages of roof and floor ventilation, lists of the gases (g) and vapors (v) respectively lighter and heavier than air are given by Dr. Von Schwartz as follows, the density of air being taken as unity. (1) Lighter than Air (Roof Ventilation) 0.069 Hydrogen (g) 0.700 Wood gas (g) 0.400-0.600 Coal gas (g) 0.898 Acetylene (g) 0.553 Pit gas (Firedamp) (g) 0.945 Hydrocyanic acid (g) 0.588 Ammonia (g) 0.967 Ethylene (g) . 622 Water vapor (v) . 967 Carbon monoxide (g) Water gas, generator gas, Dowson gas, power gas, and similar gases differ con- siderably in density according to their composition, but are all lighter than air. 0.987-1.015 Mond gas (according to the coal used) 0.510 Water gas 0.830-1.000 Generator gas GASES AND VAPORS 183 (2) Heavier than Air (Floor Ventilation) 1.036 Ethane (g) 1-.800 Cyanogen (g) 1.039 Nitric oxide (g) 1.935 Butylene (g) 1.105 Oxygen (g), 2.004 Butane (g) 1.120 Methyl alcohol (v) 2.104 Carbon oxysulphide (g) 1.185 Phosphuretted hydrogen (g) 2.200 Sulphur (v) 1 . 192 Sulphuretted hydrogen (g) 2 . 448 Chlorine (g) -Air gas (carburetted air) (v): 2.565 Ether (v) 1 . 260 With 10% of hydririne 2 . 645 Carbon disulphide (v) 1.275 With 11J% of hydririne 2.697 Arseniuretted hydrogen (v) 1.317 With 14% of hydririne 2.770 Benzol (v) 1.382 Allylene (g) 2.784 Seleniuretted hydrogen (g) 1.451 Propylene (g) 3.147 Amyl alcohol (v) 1.520 Propane (g) 4.215 Chloroform (v) 1 . 527 Nitrous oxide (g) 4 . 355 Phosphorus (v) 1 . 530 Ethyl aldehyde (v) 4 . 498 Telluretted hydrogen (g) 1.590 Hyponitrous acid (g) 5.700 Selenium (v) 1.613 Alcohol (v) 6.650 Sulphur vapor 1.617 Methyl ether (g) - 8.896 Tellurium (v) 1 . 738 Methyl chloride (g) Gas Containers. According to ^Dr. Von Schwartz in Fire and Explosive Risk, the following points may be stated with reference to the fitting up of the gas cylinders and their pipe connections: (1) Liquid gases should never be used or stored, not to say manufactured, in workrooms containing inflammable materials or explodible vessels. (2) The cylinders and pipes may only be placed in suitable cool situations, shaded from the sun and remote from any source of heat (a stove or lamp). (3) The waste gas that cannot be used again must not be allowed to escape in or towards any place where it might become ignited by sparks, fire, or incandescent material (flues). Exceptions to this rule are afforded by the uninflammable gases sulphuric acid, am- monia, and carbon dioxide ; but oxygen, though itself uninflammable, may stimulate combustion in other burning materials, and should therefore be kept at a distance from fires of all kinds. (4) The cylinders must fulfil legislative requirements, be officially certified and tested, mounted on secure foundations, pro- vided with safety valves of sufficiently strong construction, and have been thoroughly annealed at the time of manufacture. (5) If the outlet valve be opened very quickly, the temperature in the pressure regulator is raised to a point sufficient to carbonize wood shavings, i. ' e., i6o-2oo C. This temperature has been observed in the case of carbon dioxide, which is harmless so far as inflammability is concerned; and in the case of inflammable gases the very rapid opening of the valve would lead to consid- erable' risk of explosion. (6) Explosions of liquefied combustible gases may easily cause fires, whereas, in the case of incombustible gases, e. g., carbon dioxide, ammonia, sulphur dioxide, such a result can only occur w r hen particularly inflammable materials, carriers of oxygen, or dust-yielding substances are present. 184 FIRE PREVENTION AND PROTECTION (7) With certain gases the escape from the cylinder is accom- panied by electrical phenomena, which may prove a source of danger, especially in the case of readily inflamm-able gases. (8) Cylinders containing liquid gases should never be heated to more than 30 C, and this temperature, which may readily -be attained in the sun, may induce explosion even in the case of the best-made cylinders. Conveying gas cylinders on open wagons exposed to the heat of the stm, is a dangerous proceeding. In the United' States, the Interstate Commerce Commission has issued regulations covering the construction of cylinders and drums for compressed or liquefied gases or gases in solu- tion. The provisions of these regulations have been adopted by the National Board of Fire Underwriters for storage con- tainers for acetylene and like gases, and are in use by various cities. Containers meeting the above regulations are required to have stamped, labeled or marked thereon " Complies with the I. C. C. Spec'n No. :." These containers, if used for gases, must be tested every five years, and must not show a permanent expansion of over ten per cent. These regulations provide that containers of inflammable, liquids must not be entirely filled, a vacant space equal to two per cent being required. vii io; ':.! .-vfi!'- -i I :,jinr ;i r->Mruv pjff. ! -iioh.T. v/.'! j ..":) }r,mt:W J*Vv ff.u .;:/r. tfiu^' n T,:i.f ,Hfi . *tlUrf.ni>"">J. ..fei,a 1 ' \^S ! ' : .' -:.' * >,: v ----: >M.^frrf fi :r>Ju Mr ,..;>ifj ;>. '!;,,.. '! if*iiiHfiJ4.T^ri i ':>?!, I/M :. -ni':?.,-; i-.rijis.'^ J.Iu-.-i^ -.*MJ:V -*/! ACETYLENE APPARATUS Calcium carbide in its commercial form is harmless in so far as the effect of fire on it is concerned. With the application of water, however, it decomposes and generates acetylene; when left open its great affinity for water permits absorption of moisture from the air, with a gradual liberation of acetylene. Because of this, the commercial packages are made very tight; instances are known where large quantities have been sunk or flooded, with no harmful effect on the contents of the drums. In small quan- tities, if the containers are kept closed and above the floor, to prevent accidental letting in of water, there is little hazard, and storage is permitted in most any place. For larger storage, the rules of the National Board of Fire Underwriters are as follows: Calcium carbide in excess of 600 pounds shall be stored in approved metal packages above ground in one-story buildings without cellar or basement and used exclusively for the storage of calcium carbide. Such buildings shall be constructed to be dry, waterproof and well ventilated. Buildings shall be located outside congested mercantile or manufacturing districts. If storage building is of incombustible construction it may adjoin other one- story buildings if separated therefrom by an unpierced fire wall; if detached less than ten feet from such one-story buildings there shall be no openings in the adjacent sides of either building. If carbide storage building is of combustible construction it must not be within 20 feet of other one-story or two-story buildings, nor within 30 feet of other buildings over two stories. Acetylene. Pure gaseous acetylene under a pressure of less than i atmosphere may be exposed to powerful shocks, blows, falls from a considerable height, and the effects of gunshot, without exploding, but if there is any liquid acetylene in the vessel or any sparks are produced, there will be a violent explosion. How- ever, as it is highly explosive at 2 atmospheres it is desirable not to store it under pressure. Anything likely to produce sparks is a source of danger to acetylene kept under pressure. All vessels should be protected from the action of heat, since the gas should never be heated above 100 F., at which temperature the effects are the same as those of direct ignition, electric sparks, etc., and explosion may result even if the gas be under moderate pressure. An acetylene burner will reignite the gas if the tap is turned on again before it has cooled. Through the sudden opening of the delivery apertures of vessels containing acetylene under pressure, the escaping gas may become i86 FIRE PREVENTION AND PROTECTION so hot as to take fire. The overcharging of the vessels that are not sufficiently cooled, or the transfer of acetylene from a small vessel (under pressure) to a larger one, is also a source of danger. To prevent acetylene lighting back from the burner jet to the generator, at least two non-return valves or back-flash preventers should be provided. To diminish the dangers of acetylene it is sometimes mixed with coal gas or oil gas. The latter in particular is now used, in the proportions 50 per cent of acetylene and 56 per cent of oil gas, or 60-65 per cent of oil gas and 40-35 per cent of acetylene. In addition to being inexplosive, these mixtures may be subjected to a pressure of 6 atmospheres. Acetylene is not well suited for incandescent lighting, the mantles being rapidly injured and spoiled by the violence of the detonations on lighting the gas. The dangers of acetylene have been reduced by dissolving the ' gas in liquids that are capable of absorbing it in large quantities. Water is unsuitable for this purpose, since it merely dissolves its own volume of the gas ; and, besides, this solution is always danger- ous when brought into contact with burning gases or oxygen. Hence all water containing acetylene, and especially waste waters that have stood in contact with the gas for some time, must be handled with care. The best solvent is acetone. Under ordinary pressure, this liquid will take up 31 times its own volume of the gas; and if cold be employed, one part of acetone will absorb, at 81 C. (the solidifi- cation point of acetylene), as much as 2,000 parts of acetylene, its own volume being thereby increased 4 to 5 fold. Even under pressure alone though this is dangerous the solvent capacity can be raised to 50 volumes of acetylene to one of acetone. The solution may be exposed to a pressure of 10 atmospheres without any great danger being incurred. If the acetone is supersaturated with acetylene, or the solution is heated so that free gas accumu- lates in the container, this gas will present the same dangers as acetylene gas under pressure. In using or generating acetylene, it is highly advisable to use only generators and appliances which have been listed by the Underwriters' Laboratories, which guarantees that the appliances have been examined under a rigid set of requirements tending largely to reduce the otherwise high hazard of this gas. The insurance regulations, as given below, permit the location of stationary automatic generators inside the building being lighted. In the first rules adopted, the larger sizes were prohibited inside buildings, and were required to be in a special generator house 30 feet distant; because the hazard was primarily one of explosion ACETYLENE APPARATUS 187 and there was little fire hazard, these have been changed, against the judgment of many insurance engineers, who felt that the hazard to life was sufficiently great to still require the separate generator house. A form of generator becoming more common is the so- called " Pit Generator ;" this is buried and is located at least 30 feet from any building. While not provided with all the safety features of the stationary automatic generator used inside a build- ing, the damage possible with an explosion is greatly reduced; it is strongly recommended that this type be used where possible. The installation rules of the various types of machines, as issued by the National Board of Fire Underwriters, are as follows: (See also appendix for changes made in the Regulations in 1916 and Regulations for Classes D and C.) The use of liquid acetylene or gas generated therefrom is absolutely pro- hibited. Class A Stationary Automatic Apparatus 1. FOUNDATIONS. a. Where practicable to be of brick, stone, concrete or iron. If necessarily of wood they shall be extra heavy, located in a dry place and open to the circulation of air. The ordinary board platform is not satisfactory. Wooden foundations shall be of heavy planking, joists or timbers, arranged so that the air will circulate around them and so as to form a firm base. b. To be so arranged that the machine will be level and unequal strain will not be placed on the generator or connections. 2. LOCATION. a. Generators, especially in closely built up districts, should preferably be placed outside of insured buildings in generator houses con- structed and located in compliance with Rule 9. b. Generators to be so placed that the operating mechanism will have room for free and full play and can be adjusted without artificial light. They must not be subject to interference by children or careless persons, and if for this purpose further enclosure is necessary it must be furnished by means of slatted partitions permitting the free circulation of air. c. Generators which from their construction are rendered inoperative during the process of recharging to be so located that they can be recharged without the aid of artificial light. J. Generators to be placed where water will not freeze. 3. ESCAPES OR RELIEF PIPES. Each generator to be provided with an escape or relief pipe of ample size; no such pipe to be less than three-quarters inch internal diameter. This pipe to be substantially installed, without traps, and so that any condensation will drain back to the generator. It is to be carried to a suitable point outside the building, and terminate in an approved hood located at least twelve feet above ground and remote from windows. The hood is to be constructed in such a manner that it cannot be obstructed by rain, snow, ice, insects or birds. 4. CAPACITY". a. To be sufficient to furnish gas continuously for the maxi- mum lighting period to all lights installed. A lighting period of at least 5 hours is to be provided for in every case. b. Generators for conditions of service requiring lighting periods of more than 5 hours to be of sufficient capacity to avoid recharging at night. The following ratings will usually be found advisable: (i) For dwellings, and where machines are always used intermittently, the generator to have a rated capacity equal to the total number of burners in- stalled. 1 88 FIRE PREVENTION AND PROTECTION V;*( 2) For stores^ opera houses, theatres, day run factories, and similar 'ser- vice, the generator to have a rated capacity of from 30 to 50 per cent in excess of the total number o'f burners installed. (3) For saloons and all night or continued service, the generator to have a rated capacity of from 100 to 200 per cent in excess of the total number of burners installed. c. A small generator should never be installed to supply a large .number of lights, even though it seems probable that only a few lights will be used at a time. An overworked generator adds to the cost of producing acetylene gas. $. CARBIDE CHARGES. To be sufficient to furnish gas continuously for the maximum lighting period to all burners installed. In determining charges lump carbide to be estimated as capable of producing 4% cubic feet of gas to the pound, commercial %-inch carbide 4 cubic feet of gas to the pound, and burners to be considered as requiring at least twenty-five per cent more than their rated consumption of gas. 6. BURNERS. Burners consuming one-half of a cubic foot of gas per hour are considered standard in rating generators. Those having a greater or less capacity will decrease or increase the number of burners allowable in pro- portion. Burners usually consume from 25 to 100 per cent more than their rated consumption of gas depending largely on the working pressure. The so-called %-foot burner when operated at pressures of from 20 to 25 tenths inches water column (2 to 2% inches) is usually usedv with, best economy. 7. PIPING. a. Connections from generators to service pipes must be made with right and left thread nipples or long thread nipples with lock nuts. All forms of unions requiring gaskets are prohibited. b. Piping, as far as possible, to be arranged so that any moisture will drain back to the generator. If low points occur of necessity in any piping, they are to be drained through tees into drip cups permanently closed with .screw caps or plugs. No pet-cocks to be used. c. A valve and by-pass connection to be provided from the service-pipe to the blow-off for removing the gas from the holder in case it should be neces- sary to do so. ("". d. The schedule of pipe sizes for piping from generators to bxirners should conform to that commonly used for ordinary gas, but in no case are the feed- ers to be smaller than three-eighths inch. The following schedule is advocated: t. inch pipe, 26 feet, three burners, inch pipe, 30 feet, six burners, inch pipe, 50 feet, twenty burners. 1 inch pipe, 70 feet, thirty-five burners. 1% inch pipe, too feet, sixty burners. i% inch pipe, 150 feet, one hundred burners. 2 inch pipe, 200 feet, two hundred burners. 2^ inch pipe, 300 feet, three hundred burners. 3 inch pipe, 450 feet, four hundred and fifty burners. 3^/2 inch pipe, 500 feet, six hundred burners. 4 inch pipe, 600 feet, seven hundred and fifty burners. e. Machines of the carbide feed type are not to be fitted with continuous drain connections leading to sewers, but must discharge into suitable open receptacles which may have such connections. . / Piping to .be thoroughly tested both before and after the burners have been installed. It should not show loss in excess of two inches of mercury within twelve hours when subjected to a pressure equal to that of fifteen inches of mercury. g. Piping and connections to be installed by persons experienced in the installations of acetylene apparatus. 8. CARE AND ATTENDANCE. In the care of generators designed for a lighting AfKTYLKNK APPARATUS 189 period uf nn>ro than 5 hours always clean and recharge the generating cham- bers at regular stated intervals regardless of the number of burners actually used. Where generators are not used throughout the entire year always remove all water and .UPS and clean thoroughly at the end of the season during which they are in service. It is usually necessary to take the 1>ell portion out and invert it so as to ,,llo\v all gas to escape. This should never be done in the presence of arti- ficial light or fire of any kind. Always observe a regular time, during daylight hours only, for attending to and charging the apparatus. In charging the generating chambers of water-feed machines clean all residuum carefully from the containers and remove it at once from the build- ing. Separate from the mass any unslacked carbide remaining and return it to the containers, adding new carbide as required. Be careful never to fill the containers over the specified mark, as it is important to allow for the swelling of the carbide when it comes in contact with water. The proper action and economy of the machine are dependent on the arrangement and amount of carbide placed in the generator. Carefully guard against the escape of gas. Whenever recharging with carbide always replenish the water supply and in carbide machines be careful not to place in the generator less than one gallon of water for edch pound of the carbide capacity, and not to bring the water above the point marked on the machine as the proper level. Never deposit residuum or exhausted material from water-feed machines in sewer pipe or near inflammable material. Never recharge carbide feed generators with carbide without first cleaning out the generating chambers and completely refilling with clean water. Never test the generator or piping for leaks with a flame, and never apply flame to an outlet from which the burner has been removed. Never use a lighted match, lamp, candle, lantern or any open light near the machine. Failure to observe the above cautions is as liable to endanger life as property. 9. OUTSIDE GENERATOR HOUSES. a. Outside generator houses should not be located within five (5) feet of any opening into, nor shall they open toward any adjacent building, and must t be kept under lock and key. b. The dimensions to be no greater than the apparatus requires to allow convenient room for recharging and inspection of parts. c. Generator houses to be thoroughly ventilated, and any artificial heating necessary to prevent freezing shall be done by steam or hot water systems. Class B Stationary Non-Automatic Apparatus 10. FOUNDATIONS. a. To be of brick, stone or concrete. b. To be so arranged that the machine will be level and so that strain will not be brought upon the connections. it. GAS HOUSES. a. To be constructed entirely of non-combustible material and must not be lighted by any system tff illumination involving open flames. b. To be heated, where artificial heating is necessary to prevent freezing, by steam or hot water systems, the heater to be located in a separate building, and no open flames to be permitted within generator enclosures. r. To be kept closed and locked excepting during daylight hours. d. To be provided with a permanent and effective system of ventilation which will be operative at all times, regardless of the periods of operation of the plant. 12. ESCAPE PIPES. Each generator to be provided with a vent pipe of ample size, substantially installed, without traps. It should be carried to a suitable 190 FIRE PREVENTION AND PROTECTION point outside the building and terminate in an approved hood located at least twelve feet above ground and remote from windows. The hood is to be constructed in such a manner that it cannot be obstructed by rain, snow, ice, insects or birds. 13. CARE AND MAINTENANCE. All charging and cleaning of apparatus, gen- eration of gas and execution of repairs to be done during daylight hours only, and generators are not to be manipulated or in any way tampered with in the presence of artificial light. This will require gas-holders of a capacity sufficient to supply all lights installed for the maximum lighting period, without the necessity of generation of gas at night or by artificial light. In the operation of generators of the carbide-feed type it is important that only a limited amount of carbide be fed into a given body of water. An allowance of at least one gallon of generating water per pound of carbide must be made in every case, and when this limit has been reached the generator should be drained and flushed, and clean water introduced. These precautions are necessary to avoid overheating during generation and accumulation of hard deposits of residuum in the generating chamber. Class C Semi-Portable Automatic Acetylene Apparatus FOUNDATIONS. (a) Should be so arranged as to afford proper support for the weight involved. If of wood, they shall be located in a dry place open to the circulation of air. (b) To be so arranged that the machine will be level, and so that unequal strain will not be placed on the generator or connections. (c) The generator must be so installed as to prevent accidental over- turning. LOCATION. (a) Generators to be so placed that the operating mechanism will have room for free and full play and can be adjusted without artificial light. They must not be subject to interference by children or careless persons, and if for this purpose further enclosure is necessary it must be furnished by means of slatted partitions, permitting the free circulation of air. (b) Generators which from their construction are rendered inoperative during the process of recharging to be so located that they can be recharged without the aid of artificial light. (c) Generators to be placed where water will not freeze. ESCAPES OR RELIEF PIPES. If escape or relief pipes are required, they should conform to rule for the installation' of other acetylene apparatus. (See Rule 3.) PIPING. (a) Shall conform to Rule 7, except that seamless brass tubing may be employed provided the generator is so designed that in case of a break anywhere in the distributing system, the machine will be inoperative. (b) If conditions for recharging are such that the machine must be dis- connected from the piping system, it may be connected with the piping by metal tubing or pipe having sufficient flexibility through U-bend or coil to allow necessary adjustment for making connection without undue strain on material or joints. (c) Tubing must be of sufficient internal diameter t& insure adequate supply of gas with normal working pressure at the generator. (d) Tubing must be of sufficient thickness to safely withstand pressure of 500 pounds per square inch, and in no case lighter than %-inch outside diameter with i /64-inch walls. (e) Must not be secured in place with staples unless bushed, and must be suitably protected from mechanical injury wherever the distance above the floor is less than 5 feet. Must be protected by sleeves where passing through floors, walls or partitions. Must be supported in ceiling runs at intervals not exceeding 6 feet. REGULATIONS FOR THE INSTALLATION AND USE OF COAL GAS PRODUCERS* XOTE. These are installation rules only and are not to be considered as specification^ for the construction of Coal Gas Producers. 1. PRESSURE SYSTEMS. All pressure systems must be located in a special building or buildings approved by Inspection Department having jurisdiction for the purpose, at such distance from other buildings as not to constitute an exposure thereto, except that approved pressure systems without gasometer 'having a maximum capacity not exceeding 250 horse power and with pressure in generator not exceeding two pounds, may be located in the building, pro- vided that the generator and all apparatus connected therewith be located in a separate fireproof room, well ventilated to the outside of the building; every communication if any to be protected by an approved fire door. In al' other respects the apparatus must comply with the requirements for suction systems. EDITOR'S NOTE. The pressure type of system introduces an explosion hazard to a slight degree, making the building best suited one of light non-com- bustible character. For both types of producers, the hazard of coal storage is the same as for a boiler plant. 2. SUCTION SYSTEMS. (a) Approved suction gas producers may be located inside the building, provided the apparatus for i producing and preparing the gas is installed in a well-ventilated room. At no time shall the internal pressure of the producer be in excess of atmospheric pressure. NOTE. The installation of gas producers in places where open lights or fires are used may be permitted by special permission of the Inspection De- partment having jurisdiction. (b) The smoke and vent pipe shall, where practicable, be carried above the roof of the building in which the apparatus is contained, and above adjoining buildings. When buildings are too high to make this practicable the pipe shall end at least 10 feet from any wall opening. No smoke nor vent pipe shall be within 9 inches of any woodwork or any wooden lath and plaster partition or ceiling. Where smoke and vent pipes pass through combustible partitions they shall be guarded by galvanized iron ventilated thimbles at least 12 inches larger in diameter than the pipes, or by galvanized iron thimbles built in at least 8 inches of brickwork or other incombustible material. They shall not under any circumstances be connected into, chimneys or flues except that the pipe may pass up in flues used for no other purpose. No smoke pipe shall pass through any floor nor through a roof having wooden framework or covering. (c) Platforms used in connection with generators must be incombustible. (d) The producer and apparatus connected therewith shall be safely set on a solidly built masonry foundation. (e) While the plant is not in operation the connection between the gen- erator and scrubber must be closed and the connection between the producer and vent pipe opened, so that the products of combustion can pass into the *As recommended by the National Board of Fire Underwriters. IQI 192 FIRE PREVENTION AND PROTECTION open air. This must be accomplished by means of a mechanical arrangement which will prevent one operation without the other. (f) The producer must have sufficient mechanical strength to successfully resist all strains to which it will be subjected in practice. (g) Wire gauze not larger than 30 mesh to the inch or its equivalent must be used in the test pipe outlet. (h) If illuminating or other pressure gas is used as an alternative supply, the connections must be so arranged as to make the mixing of the two gases or the use of both at the same time impossible. If illuminating or other pressure gas is used as a supplementary supply, mixing of the two gases may be permitted if a suitable device is provided to prevent the supplemental gas from entering any part of the producer gas equipment, including the scrubber or purifier. (i) The opening for admitting fuel shall be provided with some charging device so that no considerable quantity of air can be admitted, or gas v escape, while charging. (j) Before making repairs which involve opening the gas passages to the air, the producer fire must be drawn and quenched and all combustible gas blown out of the apparatus through the vent pipe. (k) Except for pressure producers, the opening for admitting air into the producer during operation may be inside the building subject to the approval of the Inspection Department having jurisdiction. (1) The apparatus must have name plate giving the name of the device, capacity and name of maker. NOTE. For installation of engines used in connection with these producers, see Regulations for Internal Combustion Engines. Hazard of Electric Lamps The U. S. Bureau of Mines, as the result of an investigation, reports that the naked filaments of all standard lamps, energized at rated voltage, will ignite explosive gaseous mixtures; that all classes of standard carbon lamps will sometimes ignite gas when the tips of the bulbs are broken off; that the filament temperature of all classes of standard lamps and of all but one class of miniature lamps can be increased to such a degree that the lamps when smashed will ignite gas; that several classes of both standard and miniature lamps when smashed while burning at rated voltage will invariably ignite gas. The Underwriters' Laboratories list a watchman's portable electric safety lamp, consisting of a lead plate, 2 V. storage battery enclosed in aluminum case* A small incandescent lamp, together with a special switch, safety glass and shells are mounted on the top of casing. For watchman's use. Also a miners' portable electric safety lamp, consisting of a battery, reflector and safety features same as watchman's lamp. Battery is enclosed in a case for fastening to miner's belt, and reflector is designed to fasten to miner's cap. Electrical connection is made between the two by length of small armored cord and bayonet receptacles and plugs. For use in mines. Fire hazard of these lamps under any conditions liable to be met in service is judged to be practicably negligible, although it is recognized that under con- ditions remotely possible the more explosive vapors can be ignited by the hot filaments exposed by breaking of lamps used. The results of tests, supplemented by reports of extensive field experience, indicate that these lamps are suitable for general use and are .especially suitable for use wherever flammable or, explosive vapors or gases are liable to be encountered. GAS APPLIANCES 193 Gas Shut-Off Valves Owing to the fact that fires are frequently caused or increased in volume as a result of the escape of inflammable gases, which cannot be readily controlled on account of the inaccessibility or absence of shut-off valves in the system of piping, or on account of the fact that ordinary valves where installed may not be opera- tive after long standing, a properly located manually operated valve in such piping should be provided. The Underwriters' Laboratories list several makes of gas shut-off valves. The equipment consists essentially of a valve connected by a protected rod or cable with a control handle in a pull box located at some readily accessible point. As given in the regulations issued by the/National Board of Fire Underwriters issued in 1913 the installation should be as follows : INSTALLATION. a. Shut-off valve preferably to be located in a substantially constructed pit outside the building wall. Pit to be provided with a locked cover and to be no larger than necessary tc allow the proper inspection and adjustment of the valve. Valve should be protected against freezing. NOTE. Inspection departments and local authorities haying jurisdiction to be consulted when the valve cannot be located as specified above. When necessarily installed inside of building, valve to be located as near as possible to the point where gas main enters building. b. The installation of the valve to be such that the hazards from falling walls, etc., will be minimized. c. The valve to be located in such a manner that it may be readily inspected and reset by authorized persons. d. The valve to be protected from accumulation of moisture as far as practicable, and to be kept free from accumulation of lumber or other material. e. Control handle for closing valve to be in a locked metal pull box pro- vided with a glass or metal cover suitably marked to designate its purpose. Pull box to be located so that it will be readily accessible from outside of building, and to be secured to a non-combustible wall where possible. f . Connection between valve and control handle to be run as directly as practicable, and to be entirely enclosed in galvanized iron or steel pipe or approved conduit to prevent interference with operation, accidental closure, or tampering. NOTE. Connection between valve and control handle by means of a single direct rod is preferred. Where the' character of the installation is such that the direct-rod connection is impracticable the use of a cable connection, if acceptable to inspection departments and local authorities, may be permitted. g. Where a cable connection is used between valve and control handle, the conduit is to be securely anchored and provided with suitable roller fittings at angles which will prevent sticking of the cable. NOTE. Bends in conduit and unnecessary joints which are liable to cause friction or lost motion, are to be avoided. h. Supplementary pull boxes for operating valve from inside of building, if used, must be so arranged that they will not in any way interfere with the manual operation referred to above. NOTE. Supplementary controls are not to be used unless acceptable to inspection departments and local authorities, who should be consulted in reference to location of control stations. i. Valve mechanism and pull boxes to be locked so as to be accessible only to authorized persons. 194 FIRE PREVENTION AND PROTECTION N OTE . Automatic means for closing valves may be of value for the pro- tection of fusible meters or connections. Where meters and connections are of such construction that gas will not escape in case of fire an automatic control is of little value and may lead to the premature extinguishment of the lights in the building. CARE AND ATTENDANCE. The valve and its attachments should be inspected at least once every six months, and after a valve has been used to shut off the gas it should be reset only by authorized persons. ! , . . - ' ' . CONSTRUCTION AND OPERATION OF LAUNDRIES* Xo combustible material shall be permitted in the construction of any laundry drying room hereafter erected in hotels, apartments, tenements, asylums, convents, prisons, and similar public institutions. NOTE. It is strongly recommended that all laundry drying rooms be made of incombustible materials. The extra cost of such fireproof con- struction is not excessive and this is offset by the increased life of the structure. The reduction in fire hazard by the use of such construction is very marked. If drying rooms are constructed of wood, the inside surface of all walls, ceilings, partitions, and doors, shall be covered in every part with a layer of sheet asbestos not less than % inch thick; and over this a layer of sheet metal. The metal shall be nailed in place with locked joints covering the nail heads. If wheel racks are used which roll on the floor of the drying room, the floor shall be covered with heavy sheet steel suitable to resist the wear of the wheels; or it may be covered with brick, concrete, tile, or any incom- bustible composition flooring approved by the Superintendent of Buildings. If drying racks are of such type as not to abrade the floor, it may be covered the same as the sides and ceiling. If any windows are placed in drying room walls or ceilings, they shall be glazed with wired glass, set in stationary approved metal sash. If a vent pipe be used in connection with a drying room, it shall be wrapped its full length with sheet asbestos, corrugated asbestos, or some equivalent fireproof material satisfactory to the Superintendent of Buildings. Such covering shall be not les's than % inch in thickness, and shall be securely attached to the pipes with wire or metal bands. Xo part of a vent pipe shall be placed nearer than 6 inches to any exposed woodwork. In the vent pipe, in or near the drying room, there shall be placed a fine wire screen to catch the lint and dirt that is drawn out of the drying room. The screen shall be arranged to permit of easy removal for purpose of cleaning, and it shall be the duty of the person in charge of the drying room to see that the screen is kept clean. XOTE. For requirements for ventilating systems, see page 204. The inside of the drying room shall be thoroughly cleaned at least once a week to remove any dust or lint that may have accumulated therein. The dust and lint shall be thoroughly cleaned from all dryroom tumblers, ironing machines, and mangles at least once per month. Particular attention shall be paid to cleaning the driving mechanism where such accumulations may be saturated with oil. XOTE. These precautions are taken because of the well recognized danger of fire due to an accumulation of lint and dust in conjunction with the inevitable spark from some unexpected source. Even spontaneous com- bustion is known to have started such a fire. * Abstracted from a suggested ordinance issued by the National Board of Fire Underwriters. 195 196 FIRE PREVENTION AND PROTECTION Ventilating fans for drying rooms shall be constructed entirely of metal, and shall have all bearings outside, and easily accessible for oiling and daily inspection. Fans shall be so installed as to be automatically stopped when the tempera- ture around them reaches 300 degrees F. All heating pipes in drying rooms, whether single 6r in coils, shall be in vertical tiers and be protected by wire screens of a mesh not exceeding 14 inch. Such screens shall be rigidly placed at a distance of not less than 2 inches trom the pipes or their connections in every part. The screens shall be conveniently removable for purposes of repairing pipes or removing dust therefrom. No stove or any heating appliance burning gas, gasoline, coal or other fuel shall be permitted in any drying room. No gas lights or lamps of any kind shall be permitted in any drying room. No combustible material of any character shall be allowed to be stored or to accumulate upon the top or against the sides of any drying room. In all wooden drying rooms hereafter erected, there shall be introduced through the ceiling or near it, a one-half inch live steam pipe directly con- nected to the boiler. Said pipe shall be fitted in the drying room with automatic sprinkler heads set to open at 300 degrees F. The number and location of heads to be controlled by the standard sprinkler rules of the National Board of Fire Underwriters, and there shall be a " sealed open " cut-off valve in the boiler room which can be closed in case of emergency, or for repairs. In lieu of this steam pipe connection, the drying room may be protected by automatic sprinklers installed under the ceiling according to the sprinkler rules of the National Board of Fire Underwriters, except that the water may be taken from the city supply, provided it will give a pressure of 10 pounds at the sprinkler heads with all heads open. All sprinkler heads shall be set to open at 300 degree F. Combustible floors under dryroom tumblers, or other similar apparatus using steam from a boiler rated at 50 pounds pressure or over, shall be protected by a shret of metal over a % inch layer of asbestos or asbestos building lumber. All stoves used for laundry purposes in non-fireproof buildings shall be supported on metal legs not less than 6 inches in length. A combustible floor under a laundry stove shall be protected by a % inch layer of sheet asbestos or asbestos building lumber, upon which a course of hollow brick shall be laid in cement mortar; and over the brick there shall be placed a sheet of galvanized iron of a thickness not less than No. 26 gage. The whole protection shall extend 24 inches beyond the stove on all sides. The sheet metal may be lapped down over the sides of the layer of brick 1 and be nailed to the floor to assist in holding the brick in place, but the metal must not project over the ends of the brick sufficiently to cover any portion of the hollow spaces and thereby obstruct a free circulation of air. The installation of laundry stoves as regards their proximity to wooden partitions, ceilings, or furred walls, shall conform in all particulars to the requirements for stoves and ranges presented on page 340. All machines used for ironing or finishing purposes which are heated by gas or any volatile inflammable fluid, shall,- so far as possible, be vented by metal pipes into some safe place outside the building, or into a chimney flue. In no case shall the vent opening of such machines be permitted to face any passageway, nor any part of a laundry floor where operatives would be stationed, or likely to pass within a distance of 5 feet of the vent. All such machines shall be placed at least 2 feet from any woodwork. LAUNDRIES 197 Collar or cuff shapers, or stands for sad or polishing irons, which are heated by gas, or any volatile inflammable fluid, and rest on wooden tables, floors, or other wooden supports, shall have between them and the woodwork a % inch layer of asbestos or asbestos building lumber, covered with a sheet of metal. The aforesaid protective material shall extend the full size of the heating appliance. No such heating stand shall be placed nearer than 1 8 inches to any combustible wall or partition unless such wall or partition be protected in the same manner as specified for tables. No rubber or other combustible tubing or hose, shall be used for gas connections to any laundry heating appliance, except that necessary for certain types of flat irons which are used while being heated. All other connections shall be made with standard metal pipe and fittings. The gas used for heating purposes shall be supplied by a system of piping entirely separate from that used for lighting, and the main supply pipe for the heating system shall "have a cut-off valve near the meter which shall be closed at the end of each day's work. No matches other than safety matches shall be permitted to be used in any laundry. i NOTE. Some careful laundrymen require that all gas heated laundry ap- pliances be ignited by means of a wax taper, or a portable electric gas lighter. This practice is commended. It shall be the duty of the manager or person in charge of the laundry to see that the gas is shut off from all ironing or other heating surfaces at the close of each day's work, and that all sad, polishing, *or other such irons are placed on some incombustible support. He shall also see that no combustible material be allowed to accumulate about any of the heating machines. All waste paper or other combustible material shall be kept in metal cans. If the packing room and the laundry adjoin, they shall be separated by a fireproof partition. NOTE. Sections covering electric wiring, volatile inflammable liquids, gas and acetyline are omitted as being covered by other parts of this book. EXPLOSIBILITY OF GRAIN DUST.* Origin and Distribution cf Dusts. During the process of handling grain large quantities of dust are produced. The coarse or heavier dust settles on the floors, steps, machinery, etc., while the very fine dust rises into the atmosphere, and settles on beams, rafters and other inaccessible points. The bolters, rolls, purifiers, etc., all produce a large quantity of dust during their process of operation, and if a satisfactory system of dust collecting is not installed a. portion of the dust may escape 'into the surrounding atmosphere. During the grinding process considerable dust may also escape into the air if proper provisions are not taken to keep the machinery in repair. The conveyor lines and elevator legs, in case of any defect in construction, will allow the dust to enter the surrounding air. At the discharging point of grain into stor- age, an opportunity is_ given for the dust to escape into the air and settle on surrounding projections. In addition to the various sources enumerated, there are possibly a number of others, but the ones mentioned generally cover the sources that produce the largest quantity. An important consideration in the prevention of the accumulation of dangerous dusts would be to attack the point where the dust is produced, and not deal exclusively with its removal after it has settled in dangerous quantities. It is true that the escape of dust cannot be entirely prevented, but it can be reduced to such an extent that its complete removal can be more certain. Efficiency of Dust-Collecting Systems. The introduction of dust-collecting systems in the milling industry has succeeded in the practical elimination of the old dust or " stive " room. When this dust room was in use, such as at the time of the Minnesota ex- plosion in 1878, and the Illinois explosion in 1893, the dust was conveyed or carried to the " stive " room from the various parts of the mill. This always made an " explosive chamber," as it were, allowing sufficient dust to be in suspension to produce a violent explosion, if ignited. With the present system of dust collection as applied to modern mills this particular source of danger is done away with, and, by means of air currents, the dust is carried to the collector and deposited. Many millers seem to feel a sense of security if such a dust-collecting system is in good working order, and that this danger from explosions is practically eliminated. Owing to the difference in types of grinding machines used in flour and feed milling, the flour miller feels an additional amount of protection from the fact that a series of sparks neces- sary to ignite the dust cloud will not be as readily produced by the grinding " rolls " as when attrition or friction mills are used. However, it would not be advisable to conclude that flour mills are not as liable to experience explosions as feed or cereal mills, owing to this one difference of machinery installation, as other * Abstracted from a report of the U. S. Bureau of Mines. 198 EXPLOSIRILITY OF GRAIN DUST IQ9 sources are often present which may cause a spark or fire and generate an explosion which would extend to the highly inflam- mable dust usually prevalent in any grinding mill. Observations in various mills would seem to indicate that at times some of the dust collectors do not work as effectively as at other times. In sorrre cases dust has been in suspension, form- ing a noticeable cloud near the collecting device, probably due to defective equipment. When this occurs the very finest part of the dust leaks out into the atmosphere, and when mixed with suf- ficient air forms a dangerous mixture. Laboratory Investigations of Inflammability of Grain Dust. Following the disaster in Minnesota in 1878, Professors Peck and Peckham carried out some tests upon the explosibility of flour dusts. They found that two ounces of these dusts together with two cubic feet of air would produce, when ignited in a box with a frame, an explosion that would lift two men standing on the cover. It has been calculated that a sack of flour suspended as dust in 4,000 cubic feet of air*(a room 20x20x10), when ignited, would generate sufficient force to throw 2,500 tons 100 feet high. More recent work upon the inflammability of carbonaceous dusts has been carried out by R. V. Wheeler, Chief Chemist for the Explosion in Mines Committee, England. He tested a large num- ber of various kinds of dusts by two different methods one for the purpose of discriminating between harmless and dangerous dusts : the other with the intention of ascertaining the temperatures at which inflammation of the dangerous dusts takes place readily. As a result of these tests he divided the dusts into three classes, namely : " Class I. Dusts which ignite and propagate flame readily, the source of heat required for ignition being comparatively small; such, for example, as a lighted match. " Class II.- Dusts which are readily ignited, but which for the propaga- tion of flame require a source of heat of large size and high temperature (such as electric arc), or of long duration (such as the flame of a Bunsen burner). " Class III. Dusts which do not appear to be capable of propagating flame under any conditions likely to obtain in a factory; either (a) because they do not readily form a cloud in air, or (b) because they are contaminated with a large quantity of incombustible matter, or (c) because .the material of which they are composed does not burn rapidly enough." Class I Sugar Maize Dextrine (calcined farina) Tea Starch Compound cake Cocoa Grain (grain storage) Rice, meal and sugar refuse Rape seed <'"rk Cornflour Unextracted soya bean Flour (flour mill) Wood flour Chicory Malt Briquette- Oat husk Gramophone record Grain (flour mill) Extracted soya bean Class II Copal gum Oil cake Leather Offal grinding (bran) " Dead " cork Grist milling Cocoanut oil milling Horn meal 2oo FIRE PREVENTION AND PROTECTION Rice milling Mustard Sawdust Shoddy Castor oil nieal Shellac composition Class III Organic ammonia Drug grinding Tobacco Cotton seed Spice milling . Cotton seed and soya bean Bone meal Charcoal Coal (foundry blacking) Foundry blacking Lamp black Brush carbon Sack cleaning Stale coke Retort carbon Plumbago Rape seed (Russian) Bone charcoal Blacking Mineral and ivory black Grain cleaning The classification, as here given, is according to the inflammabil- ity, of the sample tested. Other results might he obtained from other samples of the same material, especially those placed in Class III. The U, S. Bureau of Min'es, aftef a series of tests, reports that: "Although sufficient work has not been done to allow of any absolute statements, the results thus far indicate that all dusts that are made in the handling and working up of grain :into food products can be ignited under proper conditions, and also will propagate a flame, most of them with explosive violence. This statement should not be taken as meaning that the dusts will ignite of themselves, that is, spontaneously; but when heated to their ignition-temperature will ignite an.d will propagate a flame. In other words, there must be some outside source of heat. This may be very small, such as a heated coil of wire, as used in the above tests, if the temperature is sufficiently high; or it may be larger, as a flame, which may have a lower temperature but a larger heating surface." Amount of Dust that will Propagate an Explosion. In dust explosions usually two reports are heard ; the first is described as a sharp, quick sound, followed by a second of a loud, rumbling nature, and lasting for a much longer period and usually followed by fire, destroying the plant. The theory of this is that a very small quantity of fine dust in suspension becomes ignited, causing the first sharp report, which would produce sufficient concussion to disturb settled and packed dust on surrounding ledges and pro- jections, filling the air with an additional explosive mixture. The heat, or flame from the original small puff, would cause an ignition of this newly formed mixture, and the explosion would propagate throughout a very large area, until: the entire dust zone would be covered. Because of the possibility of this, it is necessary to prevent even small accumulations of dust, particularly near points from which sparks or flame may originate. Many theories and ideas have been advanced as to the conditions under which dust explosions are produced and the amount of dust in suspension necessary to original the explosion, all probably based on different tests and experiments. It is generally agreed that the dust must be fine and dry, and in a state of suspension in the atmosphere, and there must be a proper proportion in diffusion so that the explosive mixture will ignite with sufficient force to propagate to an explosion! It is therefore evident that to prevent explosions practically all the dust must be removed, or the amount of air kept down to a minimum. Causes of Grain-Dust Explosions. The following causes have EXPLOSIBILITY OF GRAIN DUST 2OI been assigned to many of the explosions in milling plants through- out this country and abroad: (1) Use of open lights, or naked flames, such as lamps, torches, gas jets, lanterns, candles, matches, etc. (2) Property fires. (3) Introduction of foreign material in grinding machines. (4) Electric sparks from motors, fuses, switches, lighting systems. (5) Static electricity produced by friction of pulleys and belts, grinding machines, etc. A detailed discussion of the first two classes is not necessary; recognizing the explosive hazard of dust laden air, it is obvious that all the causes in (i) should be guarded against. Many violent explosions have occurred during mill fires, as the force from the fire produces sufficient concussion to jar accumulated dust into suspension. A large number of explosions in more recent years have been traced to the introduction of foreign materials into grinding machines, particularly in grinding oat hulls and feeds. Particles of foreign material seem to pass the separating systems and, com- ing in contact with the grinding plates of the machines, produce sufficient sparks to cause an ignition of the dusts in the grinding machines and conveyor lines. Explosions have been assigned to the ignition of the dust cloud by an electric arc, and by sparks from motors, blown fuses, switch- boards, starting boxes, lighting systems, etc. A disastrous ex- plosion in Liverpool, England, in 1911, was. due to the ignition of dust stirred up by the breaking of a belt. The cause of the ignition was due to sparks from a blown fuse of a temporary' switchboard. The production of static electricity by friction of pulleys and belts has been assigned as the cause of recent dust explosions. Although experiments have not been conducted along this line to show that a dust cloud can be ignited in this manner, a recent experiment by the U. S. Bureau of Mines showed very clearly that sufficient static electricity could be produced by a very small pulley and shaft to readily ignite gas. A milling company in Texas, engaged in grinding cottonseed cake into meal, states, that after experiencing a series of explosions, the insulating of a certain grinding machine, prevented any repetition of previous occurrences. The fact that explosions have been known to occur at times when the feed of grinding machines was cut off, seems to indicate that an unknown factor may be the responsible agent. Prevention of Grain-Dust Explosions. Since only a very small quantity of dust in suspension is necessary .to present conditions favorable to ignition, it would appear advisable that the proper thing to do would be to avoid the production or escape of dust into the atmosphere, as far as this is possible. From the large number of explosions thought to have been due to the presence of foreign material in the grain, it appears that the grain contains a portion of this material from the original point of shipment and suggests the importance of cleaning the grain at the very first stages of handling. In addition to this source of danger the size of the bins receiving ground material has an important rela- tion to the extent of the fire or the violence of the explosion. If the bin is of large dimensions and very deep, it gives a very 2O2 FIRE PREVENTION AND PROTECTION large area that may become filled with very fine dust in suspension. A number of violent explosions have occurred, due to a flame coming in contact with the suspended dust in bins containing only a small quantity of grain. It is necessary in mills and elevators, for the workmen to deter- mine at frequent intervals the amount of grain that the storage bins contain. A common practice is to lower a light of some kind into the bin, to observe or measure the quantity of grain. Many explosions have occurred when open lights and lanterns were introduced into grain bins for this purpose, and the practice cannot be too strongly condemned. The relation of the electric spark to the ignition of the dust cloud has not been fully deter- mined by experiment, and many companies, for this reason, have discontinued the lowering of incandescent electric light bulbs into dusty atmospheres. There is a tendency for the workmen to become hasty in an effort to ascertain the quantity in a series of bins, and the bulb may, by contact with the side of the bin or floor, become broken and introduce an element of possible danger. The desired result can be obtained by lowering a " tape " with a weight attached to the end, and the exact measurement can be recorded. Where lights must be used an approved type of portable electric lamp should be provided. The Electrical Section of the Bureau of Mines has recently approved three different types of lamps for safety in gaseous mixtures. Electric bulbs in dusty atmospheres located near machinery where there is a possibility of the lamp becoming broken, or at points in the mill where workmen may strike the lamp, especially when carrying a projection of some kind on their shoulder, should be enclosed in strong wire guards or protectors; and it would be advisable also to enclose each bulb in a vapor-proof globe. An extra safety feature would be, whenever possible, to locate all fuses on light and power circuits, switches, starting boxes, motors, etc., at points where dust is not present in dangerous quantities. An adequate system of preventing or collecting dust should be provided and maintained; in fact, from the point where the grain or other material enters the building to its final distribution, it should not be allowed to be discharged or moved in such a manner that dust may escape. At any point where open delivery is necessary, powerful suction dust collectors should be provided. To prevent explosions due to sparking in milling machinery, vents are often provided ; these are essentially safety or explosion valves, to permit the release of pressure caused by incipient explosions ; to be of value they must be of good size, and under no circumstances should they open into any part of the building. Lately experiments have been made with checking devices which hold back a sufficient amount of the material to almost completely exclude any air at the point where sparks may be expected ; such an appliance, when perfected, will tend largely toward reducing the hazard of explosions originating or traveling through conveyors and machinery. Besides the dust collecting systems, the removal of dust which has settled in the mill is necessary. The usual method is to sweep up the floors with a broom and dust off all rafters, etc. This removes the larger particles and much of the real dust, but EXPLOSIBILITY OF GRAIN DUST 2O3 the finest and, therefore, most dangerous dust is only stirred up to mix with the fine particles already in the air. In any of the larger mills and in any dust laden section of a smaller plant a complete vacuum cleaning system should be installed, similar to that used by the housewife in cleaning her home. The cost of installation may be high but the thoroughness is undisputed and it will save in the number of employees usually necessary for cleaning. BLOWER SYSTEMS* Blower systems, which are often an economic necessity, usually introduce an additional hazard contributing to the cause and spread of fire, particularly when used for conveying stock and refuse. It is impossible to eliminate the fire hazard from such systems, but reasonable safeguards can be provided to reduce it. The general standards applicable to blower systems are sub- divided into two classes: A. Heating and Ventilating Systems. B. Stock and Refuse Conveying Systems. Class A Heating and Ventilating Systems 1. BLOWERS. (The' word blowers is used to include blowers and fans.) (a) Blowers shall be so located as to be accessible for repairing and. lubricating. (b) Casings to be strongly built and properly reinforced where necessary; joints shall be air-tight. Casings and runners shall be entirely non-combustible, and large enough not to require overspeeding. To prevent accidents, openings into casings shall be protected with sub- stantial screens or their equivalent. (c) Bearings and journals to be constructed in accordance with the best modern machine design and so proportioned as to prevent over-heating. The bearings shall be self-oiling and so designed as to prevent leakage of oil. They shall be located outside of casings or ducts wherever possible. If located inside of casings or ducts, oilless self-lubricating bearings shall be used, made of bronze bushings fitted with plugs, such as graphite or metaline. 2. DUCTS. (The word ducts is used to include ducts, flues, pipes and tubes.) (a) Openings through floors for the circulation of air from one story to another shall not be used. (b) Entire system of ducts to be self-contained; no rooms, hallways, attics, hollow spaces, voids, nor other portions of the building shall be used for air chambers or ducts, unless of fire- resisting constructon, and then only by permission of the inspection department having jurisdiction. (c) Ducts shall be made of galvanized iron or other approved non-com- bustible material. The same applies to enclosures of steam coils used for heating air. (d) To be thoroughly braced. (e) To be substantially supported by metal hangers, brackets or their equivalent. (f) Where subject to mechanical injury, ducts to be properly protected. (g) In no case shall the clearance between any metal ducts and combustible material be less than i inch. (h) The 'passing of ducts through fire walls should be avoided wherever possible. Where ducts pass through fire walls they shall be provided with * From the -Regulations issued by the National Board of Fire Underwriters in 1915. 204 BLOWER SYSTEMS 205 automatic dampers, or national standard vertical automatic fire doors, located on each side of the wall through which they pass. Reproduced by permission Nat'l Bd. of Fire Und's. (i) All ducts passing through floors shall be made of or protected through- out by approved fire-resisting material, such as 4-inch brick, hollow tile, or 2-inch cement plastered partition supported by a substantial steel frame. (j) Where a vertical duct has an outlet on more than one floor, automatic dampers shall be provided on all outlets opening directly from such vertical ducts and at all connections where ducts branch from such vertical ducts. Editor 1 ^ Note. The object of these requirements is to prevent fire from spreading from one floor to another through ducts. (k) Joints between ducts and floors, walls or partitions, must be made tight by non-combustible material. 206 s FIRE PREVENTION AND PROTECTION Reproduced by permission Nat'l Bd. of Fire Und's. (1) Outlets on supply and exhaust ducts should always be protected by means of register faces or wire screens. (m) Intake of air to be from outside except in re-circulating systems, and shall be taken only from areas containing non-combustible material. Intakes must be protected with rolling shutters or heavy doors. Intake and intake rooms, steam coils and blowers, etc., shall be segregated in a room cut off by fire-resisting partitions from other portions of the building. (n) Blower systems should preferably have an emergency or automatic control to shut them down in case of fire. This may be done automatically by means of devices utilizing fusible links, thermostats, or automatic sprinklers. Such installations to be subject to the approval of the inspection depart- ment having jurisdiction. 3. VENTILATION OF COOKING APPLIANCES. (a) Ventilating ducts used to carry off the grease-laden vapors from hoods over cooking appliances, espe- cially in kitchens of large restaurants and hotels, shall be constructed simi- larly to boiler smoke flues, and, if of metal, must be of not less than No. 16 U. S. gauge, so substantially built that the grease and gum could be removed from the interior by burning out under a flash fire. (b) The ventilating ducts shall be an independent system in no manner connected with other house ventilating systems. (c) Ducts should not be connected to stacks, chimneys or flues used for other purposes. BLOWER SYSTEMS 207 Reproduced by permission Nat'l Bd. of Fire Und's. (d) A live steam jet should preferably be provided at the end of the duct nearest the cooking appliances. Class B Stock and Refuse Conveying Systems The high velocity of the air and the inflammability of the slock or refuse which these systems are usually designed to handle make them espe- cially hazardous. The specific requirements of a ventilating system detailed under class "A" shall be applied to the stock and refuse conveying systems, also the following: 4. BLOWERS. (a) Blowers shall be installed on proper foundations and secured in place in a manner subject to the approval of the inspection department having jurisdiction. (b) Bearings of blowers shall not extend inside of blower casings or ducts. (c) It is recommended that oilless self-lubricating bearings .be used, made of bronze bushings with plugs such as graphite or metaline. (d) Connections between discharge end of blower and main* duct must be made so as to prevent leakage of fine dust. (e) Blowers through which inflammable materials pass shall have blades , of composition, copper or brass. Ample clearance to be provided for all blades. 5. DUCTS. (a) Ducts for conveying stock and refuse shall be made of 208 FIRE PREVENTION AND PROTECTION suitable non-combustible materials, preferably galvanized iron. All joints shall be riveted and soldered. (b) Lock joints are acceptable for longitudinal seams in pipes used under suction. All such joints shall be made dust proof. (c) Spiral pipes to be full riveted and soldered. (d) Provision shall be made for the wear due to friction, at all points of change of direction, by making long bends, by using heavier metal, and in case where abrasive materials are to be conveyed, by inserting an approved form of inside lining that may readily be renewed. (e) Suitable tight-fitting sliding clean-out doors to be provided on all conveyor ducts at sufficient intervals to facilitate cleaning of ducts or removing obstructions. (f) Suction ducts shall be provided at all machines producing dust or combustible refuse, and shall be connected to exhaust fans. (g) " Sweep-up " pipes should be so protected as not to admit material which would be large enough to damage blower. (h) Trunk line shall be run on the ;