II I I THE LIBRARY OF THE UNIVERSITY OF CALIFORNIA DAVIS GIFT OF J. Dewey Long JS ScJ |5 r-H 1 M |p; O5 .r-. CO puj c .^ -^ M PN ^i , r^H ^"^ ^^ 3 ^O (M CO . CO SP^' s 3 1 s BENCH ^ bJD , vj !> PH ^ _bC Js ^ il O l ?H o3 cS o T3 1 03 Jtn O "^^ 1 3 fH 1 |^.|i III t S 02 02 W J & !o 8 O2 PL, PH pin Q G S g) I H 8 ax 8 aKa S "- M ^ g. M ^ d O> "~ 1 1 ^ c^ ^ ^ ^ ^ 1 ^ w ^ fe^ 333 3333^ 3 ^ Qbd cu | i~H !> O^ (M CO OO rti iO O5 IH" T-H CO CO 00 JS| CTTT* ^ bJD uri H 7 " I be - bb bio .S *"^ -+S v^ w 2 ?H " S r "" ' ^ 5 - o co o P^ T3 -M B ll 1 fn ' 1 r^ fcJO ^ '-H k ' C |^-|1 s^S^ Isl cr'-P C/3 i-G p^H (4 M M o g - O5 (M CO bb - 30 o ^ ~M 00 O Oi CO CO =r. S .op s ass bi) o 46 KING'S HANDBOOK FOR TEACHERS 00 CO aaxsawag co ^ o o o 45 * 4* CO 00 CO CO 00 1-1 co o; 10 Oi T-H CO CO GO PQ . bb . S -^ (M ir^ oo PH O . 03 . (M u bC - - 'r- 1 bJD O . M pq aaxsawag IN WOODWORK AND CARPENTRY 47 CO Oi 00 O^ s ^ CO Tfl oo . M tffS .5? I rH CO ^ _bb ^ . 1 w bb . S CO Si |s ll tg bJO O ll 15 cu i '^ "S O II |Q S o ^ ^H,X 9 WH3J, 9 HH3J, K I>^ -rH CO CO TjH 2g CO (M (B r 000 -t-* -t-^> -fj 333^ 3 2* r- 1 t^ O5 oo ^o oj i i ^ S H o & (M CO CO CO 00 rH H S ^ ^ ~u- ^ CO gg M b 2 ."1 O QJ . ^ [^ fe C^ bb^ 2 L ^D b ^ bb ^ M o . tT ^ pr j ry . p ^ ^H ^b/D S H PQ bb : 5^ ^ ^ S C* ri a-ll^l lift 4-> r< -^ i-i ^ 'S p.li ||||1 o Q o 6 ^ S O O 02 L 8 ai 48 K:\CJ\S HANDBOOK FOR TEACHERS .9 I (>i O oo o 00 co bb ^ oo bh c; .^i j pq PH Q co r r pq CO O ; bb . ^ E o 1:0 1 co s ^1 ^ .bb bb ^ ft <-H r-j bJD , 7 hfl *T^ . r-t rv 1 ) I- I " H e .^H r^H . pq ^ " (^ [JL| 5 0) - <4H O ^~ S -^1 a| 1^ Q^ ^ *> H " i> o o 111 s - Q H G II ^ aaxsanag 2 aaxsaivag 9 aaxsawag g| ^c^^ O O Q CO GO CO rH CO l>* CO " & i i oo oo CO O CO M o .5P ^ ^oo CQ CO .^ ^ * ^^ 1 "^ C^ * r> . s-< Kn ""^ Q Q- 5 ^H 15 ; ^" 0^ -_p cj ^ ? .S ^f '"C M . X o "^ . *3 *l H ? 05 "tS jf 1 -^ ^ ^ iiiiii t3 X! Jg Illl gill PH PH O H , aa x S3M3S g aaxsanag g aaxsawag IN WOODWORK AND CARPENTRY 49 bC fe 8 o~ bio ^3 bb S M g 2 S ^ ill fe Q H b/D Screen frame. Dovetailed b to Tfl bi) 1 o el IS co co o i i o Q bC o PQ 6 HH3J, -co oo bC fl- Sa I IMU3J, g HH3J, P ^ e J-g | OPnO 9 WHMJ, 52 KING'S HANDBOOK FOR TEACHERS IN WOODWORK AND CARPENTRY 53 00 3 ' *"* G2 2 G - cs r-l O iO O ^ g3.jH "^ 3 '~ ^ S3 oo^ ^ 1^^ S o i t - ^ _ii5 10 2 n-^ ^ rt 'i -22 J ~^ ^ CL *-* -^rH 0^ * "oo S S **"* t-i .|H fl Q S 2 fl j t^ - ^O^H P 1^1 C-j ^ P O'O f*i 1 11 ^ ^ U 1 "" 1 "" o" M ^*? ^ ^OO'M.O M S ^ 13 H CC,t 17 to 25. Theory and drill. Theory only. CC 70 to M). Arithmetic, etc., a; Visiting construct! IF, tt 30 to 36. C Theory, with drill. 85. Theory only. CC, Arithmetic, etc., a; Visiting construct]' .^ ^ 02 o ^ i|Ni - fl ^ ^ b^ S c 1 HHH E- 1 uestions relating tc ;udents should be icy may have obsc be profitable. ttIF = "Ins cr co-tJ t- JMH3J, 9 rcaai, 9 KH3X |||| W 3 ^J^ | g l||| Sfc o 3 3 ri.J * M W t> H ^* S^.2 r o o" O ||| N *& 3 ' ^^^ w 3 Jl ^ O oa M M . 15* 8 ~ oo o ,v- 'a ^ 1.1 o i~ 3 a -o a ^3 T3 ^ O V M M O p: .I> 1 '-^ ^ *2SS2j oo Jco g *S*-l|fl S^ v^-jt^ & g, '"3 2 - & E fc H 2 ^3 r-ll| fi^^a 5 & i .tf .gT3 3 ft?! HIS 1 1 ! j^ ^ -u . >i .^T3 Jl^qi I 11 12 1111 ~ c-C^'^'S a>- C H H O O - ^5' "^ ^^'J ^ fl ^3 > >> B 11 H 8 P S S on ^5g2 " C 'I S I |IIl5 o3 u^j a- *S-g.?i ila|o 8 KH5IX 54 KING'S HANDBOOK FOR TEACHERS M g| ** ' ' ^/ B M.UJ .. . . a&- . s >' H H g naxsawag MC-LLS'tfJVMjiJ . to 'C -o I I H ^ 1 -| I'lN I o 000- PH H ffl CHAPTER V SPECIAL TEACHING HINTS AND SUGGESTIVE DESIGNS New subjects. The models hereafter described indi- cate the approximate progression of difficulty rather than the exact sequence of work that should be followed. Each teacher, far better than any one else, should be able to select the models best suited to the needs of his own classes; therefore the subjects for description and demon- stration should be decided when the model is selected, and should include, except as review may seem necessary, only the new tools and materials or processes introduced. It will not be wise to go through the entire list of new subjects at the beginning of the work upon the model. If taken up at this time, very little of it will be fixed sufficiently in the minds of the students to be of value to them when they reach the different stages of the work. A short talk at the beginning of the work each day, as a new tool is taken up, will produce better results. Stock cutting. - - The materials for the first few models of any course should be prepared by the teacher before the class arrives. After it is evident that the students have learned the necessity for making an allowance for work- ing and for cutting, as well as to minimize waste and blemishes, they should be allowed to cut from the board, having first made sure that there are no scraps from which 56 WOODWORK AND CARPENTRY 57 the desired pieces may be cut. The teacher should watch this part of the work very carefully, as within it lies the greatest possibilities of economy or waste. In order that the students may be given a broader experience in stock cutting than is possible in cutting only one or two pieces at a time, they may get out the stock from which several models of the same kind are to be made, taking turns in doing this, that all the class may have the benefit of the exercise. This may be carried out successfully by allowing the advanced students to prepare the stock for the work of the beginning classes. In general, the material required for the following models may be cut from the regular stock thicknesses. This saves a great deal of time, and there is no real benefit gained by requiring that the student should plane every- thing to its three dimensions. Usually material that has been cared for properly during the time it has been season- ing will be as fair, or " out of wind/' as it is possible for any student or workman to make it; but if its face is not true, which may be proven by the method indicated in "Elements of Woodwork," 30 D, or in "Elements of Con- struction," 4 D, it should be made so by using the jack plane sharpened carefully and set to cut very fine, after which the piece should be gauged to an even thickness and planed to the gauge marks. This will result in a piece a little thinner than actually .required, and if this difference is so great as to destroy the piece for its purpose, it should be dis- carded. Many young teachers regard the dimensions given upon a drawing as immutable, and they will re- peatedly discard material that is a trifle smaller than called for, or will cut stock badly to waste in order to secure 58 KING'S HANDBOOK FOR TEACHERS the desired size. There are certain dimensions that can- not be changed after the work is planned, and others that need not be observed so carefully ; in making the dis- tinction, the teacher has an -opportunity to give a demon- stration of the necessity for exercising economy and judgment. In commercial work it is generally the custom to get out all the material called for by the stock list, or all that will be required to finish the work to a certain stage. In school work this custom cannot be followed so closely as in practical life since, if a large article, or a model re- quiring a number of pieces, is being made, the work is apt to be in progress for several months before the last piece will be needed. If all the material were cut at once, some of it certainly would be lost or appropriated by another student, unless the teacher assumed the unnecessary bur- den of giving his personal attention to seeing that all the pieces of the different models under construction were ac- curately accounted for at each lesson, or of keeping them under lock and key. Making the model. When the actual work upon the model has commenced, the teacher should be continually upon the alert to prevent the students from cutting off too much wood, thereby making the model undersize; the tendency to do this will be more apparent upon the parts of the work in which the tools work the easiest, as, for in- stance, in planing the sides and the edges. It is obviously more difficult to obtain a square and true end than to obtain equally good results upon side and edge wood. The use of the bench hook as a jack board or shooting board (see page 3) should not be encouraged ; it is a method of IN WOODWORK AND CARPENTRY 59 obtaining results rarely used by workmen, though much used in the manual-training work of the grades, but the methods described in " Elements of Woodwork," 44 B, or in "Elements of Construction," 18 B, have stood the test of many generations. A mechanic sometimes will use the jack board if he has many ends to block plane; say, for instance, in making mitered picture frames. " Any fool," as a workman once said, "can make a joint with a jack board." It should be the aim of the teacher to develop the skill which will permit the student to make a good joint by his own unassisted efforts, as a workman has to do. The difficulty of making a good joint upon end wood is not due entirely to the fact that it is more difficult to cut end wood than side wood, but largely to the fact that the average student persists in cutting a shaving about four times as thick as he should, and in continuing his exertions after the plane is badly in need of sharpening. As Solomon said, " If the iron be blunt, and he do not whet the edge, then must he put to 'more strength ; but wisdom is profitable to direct." (Eccl. x. 10.) After the students have obtained a reasonable degree of skill in the use of their tools, as satisfactory results may be obtained upon end as upon side wood, if the tools are properly sharpened and adjusted. Tendencies to be corrected. If there is one thing more than another, in teaching tool work, in which the novice should be guided and watched, it is in the use of sand- paper, largely because it seems the simplest thing in the world to rub a piece of sandpaper over a piece of wood. The average student has an irresistible tendency to use sandpaper for any and all purposes, and no amount of 60 KING'S HANDBOOK FOR TEACHERS reasoning or instruction will change this tendency until by experience he learns that he injures more work than he improves, and that the use of sandpaper before all the cutting is done results in dulling the edge tools which are used after it. It is the custom of some teachers, during this stage of the class work, to keep a supply of sand- paper torn to a convenient size, say one eighth of a sheet, and to give a piece to each student as he needs it, requiring that each piece shall be returned to him after it is used. This prevents stray pieces from being used without the teacher's knowledge. Never allow a student to sandpaper across the grain. In sandpapering a flat surface, no matter how small, always use a block ; the smaller the surface, the more need of a block. The teacher should guard against the tendency of the students to use the spokeshave for every conceivable purpose. Its use should be kept within its legitimate field, that of truing curved surfaces, and never used for making a cylinder, nor in any other place where a plane may be used as well. Files and rasps, in respect to the disposition of the students to use them for other than their legitimate uses, belong in the same category as do sandpaper and spokeshaves. Very few students have the moral stamina to resist the temptation to use a rasp or a file in place of the block- plane, if the latter does not work easily. . The 'best way to prevent the use of these tools in places where others should be used is to keep them out of the way. The spokeshave, contrary to the custom of many teachers, should not .be a part of the regular bench equipment, IN WOODWORK AND CARPENTRY 61 but a part of the rack or general equipment, in which place the teacher may easily prevent its wrong use. SUGGESTIVE DESIGNS As has already been stated, the students should not be allowed to use the following designs for the purpose of copying them, but only as suggestions ; they are intended simply as the basis from which the students may develop their own designs. References to the four volumes of the series are made, as in the " Suggestive Courses for Study/ ' by letters (see page 43). Fig. i. Plant Label. New subjects : l Ripsaw and cutting-off saw (will be used only in rough cutting the material) . Back- saw. Gauge. Knife (cutting and whittling). Rule, Try-square. Jack plane. Block plane. Wood: Poplar (whitewood), pine, or basswood. Its native area, method of growth, and manipula- tion. (See W., Chaps. 1, 2.) Preparatory. A. Make working drawing. B. From material dressed two sides to desired thickness, cut a piece \" longer and \" wider than required dimensions. Exercises. 1. A. Prove best or face side (broad surface) to make sure it is out of wind. 1 The items under this heading are intended for discussion and dem- onstration on the part of the teacher, and for drill on the part of the students. Each teacher should decide for himself whether the sequence of the subjects is best suited to his needs, and if not, should rearrange it accordingly. FIG./ 62 KING'S HANDBOOK FOR TEACHERS B. Mark the figure " 1 " on face side, near the face, or best edge, and plane edge straight and square with face side ; use jack plane. C. Unless it is necessary to plane the face side to make the piece out of wind (which will rarely be the case on a model of this size), do not plane the face side until all the edges are done. 2. A. Mark the figure "2" on the face side near the best end (at right angles with the grain). B. Mark with knife and try-square the line to which the end will be cut off. C. Cut off with backsaw; leave a very little for block-planing. D. Block-plane exactly to line, and test with try-square to be sure that the end is square with both the face side and the edge. 3. 'Measure desired length from end 2, and square across the face side with a pencil. 4. A. Mark the figure "4" near the other edge (the back edge) on the face side. B. Mark the required distance with the gauge. (Drill on waste piece.) C. With the jack plane, plane edge 4 down to the required line, and straight and square with the face side. 5. Point the label, being sure that the point is on the center line, and that the obtuse angles are exactly opposite each other. The point should not be brought to a feather edge, as it will be broken easily in handling, and it will be very difficult to work to an exact length ; leave the point something less than -fa" across it. Do not measure it, but be guided by the eye. 6. Plane both sides. 7. A. This model should not be sandpapered, as a small piece is diffi- cult to hold for sandpapering. B. This model may be used also as a whittling exercise. C. Inspect for defects and remedy them. Fig. 2. Key Tag. New subjects : Bits ; auger, center. Spokeshave. Chisel used for paring. Compasses. Wood: Same as in Fig. 1. Preparatory: Same as in Fig. 1. IN WOODWORK AND CARPENTRY 63 Exercises. 1, 2, 3, 4. Same as in Fig. 1. 5. With compasses, mark round end on face side. 6. Bore \" hole at center of round end. . Use auger or center bit. To do this without splitting the piece, place it in the vise, face side up, and slightly compressed at right angles with the grain. Do not bore , entirely through from face side, as the pit is apt to tear the wood badly when it comes through the back; turn piece over when the center is definitely marked on the back and bore from that side. 7. Plane sides. 8. Do not use sandpaper. F/&Z 9. Inspect for defects and remedy them. Fig. 3. Wedge. New subject : Bevel square. Wood : Same as in Fig. 1. Preparatory. A. Make working drawing. B. Prepare piece 3" longer than required, so that sufficient wood to grasp while at'work up- on the model, which will be too small to be handled easily. Get piece out of I" stock \" wider than required. C. Mark face side. Exercises. 1. Plane both edges straight and square with face side. Do not block-plane either end. 2. Hold in vise and plane to a wedge, which may be cut off to one of required dimensions. Make point of wedge on the center line of the edge by planing from both sides. 3. Round thin edge of wedge. Do not make a feather edge ; see Fig. 1, Ex. 5. will be /7G.J 64 KING'S HANDBOOK FOR TEACHERS 4. A. Measure from round end the desired length ; mark with knife. B. Transfer to all four sides. C. Lay out bevel corners with light knife lines. Set bevel to angle of 45 by setting the tongue of the bevel to the same figures upon both sides of the angle of a steel or framing square. See C., Topic 58 D. D. Cut off with backsaw to length. Leave marks on the wood. 5. Bevel corners to required angle, which has been described in Ex. 4, above. Cut down on the bench hook with the knife. 6. A. Block plane butt edge of wedge to knife marks, or trim with knife if preferred. B. Omit sandpapering. 7. Inspect for defects and remedy them. Fig. 4. Flower Stick. Wood: Same as in Fig. 1. Preparatory. A. Make working drawing. B. Cut piece from material at least I" larger in square, and \" longer than required dimensions. _ i Exercises. 1. A. Plane one side straight and true, and mark it for the face, or " 1." B. Plane one adjoining side square with it, and mark it "2." C. With a gauge sharpened to make a fine line, gauge from this side across the face, and mark the line which indicates the face corner of the other side. D. Plane the third side to this line, and square with the face ; mark it "3." E. Using the gauge without changing the set of it, mark the edges of side " 4 " upon sides 2 and 3. F. Plane side 4 to these marks. 2. A. Mark and finish top end. IN WOODWORK AND CARPENTRY 65 B. Lay out decorative notches with fine knife lines, and with the utmost accuracy cut to them with a sharp knife or a chisel. 3. Point stick according to dimensions. Be sure that the students do not cut off this end until this stage has been reached. Leave point as described in Ex. 5, Fig. 1. 4. Omit sandpapering. 5. Inspect for defects and remedy them. Fig. 5. Sandpaper Block. New subject: Sandpaper; its manufacture; its use and abuse; its effect upon edge tools. Wood : Same as in Fig. 1. Preparatory: Same as in Fig. 1. Exercises. 1, 2. Same as in Fig. 1. 3. A. Measure desired length from end 2, and mark with knife, work- ing from face edge or edge 1. Mark this end "3." The edge parallel to edge 1 should be marked "4." B. Square across edges 1 and 4 from this mark, and connect the lines across the back side (the poorer broad surface), using the knife for all lines. C. With the backsaw, cut off the wood beyond mark 3, as near the mark as possible, and leave the mark on the wood. D. Finish to the knife mark with the block plane. 4. A. With a fine gauge, mark upon the face the required distance of edge 4 from edge 1. B. With the jack plane, work edge 4 down to mark, and square with face side. C. Plane sides. D. Inspect for defects and remedy them. 5. A. Cut or tear a sheet of No. 1 sandpaper into eight equal parts. FIG. 5 66 KING'S HANDBOOK FOR TEACHERS B. Fold it, not tack it, around a block of wood about 2" x 3" and sandpaper all six faces with it. Be sure that the corners of the model are not rounded off, but that they are perfectly square, and that true edges and sides are maintained. Fig. 6. Pencil Sharpener. New subjects: Hand screws (See W., Topics 59, 66, and C., Topic 33). Glue (See W. , Topic 65) . Gluing (See W. , Topic 66) . Gluing with a caul. Shellac (See W., Topic 71). Wood : Cherry, or any hard-grained wood. Preparatory: Same as in Fig. 1. Exercises. 1. With a sharp lead pencil, draw a line the length of the piece in the center of the face side. 2. A. Lay off on the center line the distance between the wide and the narrow points of the model. B. Lay off from these points, one half of the wide and narrow dimensions each side of the center line. C. Draw semicircle, and straight lines indicating taper. D. Plane to taper lines. E. Round the end. F. Plane sides. 3. Same as Ex. 5, Fig. 5. 4. A. Cut a piece of sandpaper the desired length, and about \" wider than the widest part of the wood. B. Glue it in place. Use a caul, which is a piece of -wood for the purpose of pressing the sandpaper close to the piece to which it is to be glued ; hold it there by the pressure of a hand screw until the glue has hardened. The caul should be some- what larger than the piece of sandpaper. C. After the glue has become hard, trim the sandpaper flush with the sides of the piece of wood to which it is glued. D. Inspect for defects and remedy them. 5. A. Finish model with white shellac, spread very thin. IN WOODWORK AND CARPENTRY 67 B. After the first coat is hard, sandpaper it lightly with 00 sand- paper. C. Apply second coat of thin shellac. D. After second coat is hard, rub it with 00 sandpaper and with boiled or sweet oil. E. Polish with a soft cloth. (In rubbing finish with sandpaper, do not rub it with a block ; use a felt pad, or the hand. Other- wise the sandpaper will cut through the finish.) Fig. 7. Silk Winder. New subjects : Grain of hard wood ; comparison with other woods ; method of growth ; area of growth. Files and rasps ; their use and abuse. Wood: Cherry, or any close-grained hard wood. Preparatory. A. Make working drawing. B. From material dressed two sides to the required thickness, cut piece 1" wider, and 2|" longer than desired dimensions (to allow wood enough to grasp). Exercises. 1,2. Same as Ex. land 2, Fig. 1. 3. Same as Ex. 4, Fig. 1. 4. A. With a sharp knife, mark length on end 3, but do not cut it off. B. Lay out notches upon all four sides, using the /=/G 7 -^ T& u bevel set to angle of 45. C. Cut notches on three sides, with backsaw, which should run very lightly, and just clear marks. D. With a sharp chisel, pare very lightly to marks. E. Finish with a fine file, keeping inside angles and all corners clean and sharp. 5. A. Cut end 3 with a backsaw, making notches as in Ex. 4 B above B. Plane sides. 68 KING'S HANDBOOK FOR TEACHERS 6. Same as Ex. 5, Fig. 5. 7. Inspect for defects and remedy them. 8. Same as Ex. 5, Fig. 6. Fig. 8. Fishline Winder. Wood : Either hard or soft. Preparatory. A. Make working drawing. B. From material dressed two sides to the desired thickness, cut piece y longer and " wider than required. Exercises. 1, 2. Same as in Fig. 1. 3, 4. Same as in Fig. 5. 5. A. Locate center of f " holes. B. Place piece in vise as in Fig. 2, Ex. 6. C. Bore holes with center or auger bit. If a " Forstner " bit is avail- able, it should be used instead of either of the others, as it is less liable to split the wood. (This bit is not suitable for the general use of a class, as it is very easily dulled, and it is almost impos- sible to sharpen it.) If this bit is used, B may be omitted, as the model should be held with a hand screw closely against another piece, so that the bit may bore through with- out tearing the wood of the back side. 6. Finish the holes in the ends of the model and cut out the waist, or the middle of the edges. Use a sharp knife. 7. Plane sides first. 8. Sandpaper the model. 9. Inspect for defects and remedy them. 10. Shellac the model. Two coats rubbed down with oil. (Exercises 8 and 10 may be omitted if desired.) Fig. g. Hatrack. New s.ubjects : Bradawl. Studding in plaster partitions. Wood stains (See C. C., Topic 24 B.) Chamfering. IN WOODWORK AND CARPENTRY 69 Wood : Any wood desired. Preparatory: Same as in Fig. 1. Exercises. 1,2. Same as in Fig. 1. 3, 4. Same as in Fig. 5. 5. A. Make pencil lines upon face, edges, and ends, in- dicating the angles of the chamfer. Do not use a gauge for this purpose, as the scratches will show after the chamfer has been made. B. Chamfer ends first, using the block plane. C. Chamfer the edges, using the jack plane. 6. A. Mark location of hooks. If a screw hook simi- lar to the one shown in the illustration is used, mark the location of the screw. If a hook which is fastened on with screws is pre- ferred, mark the location of the screw holes. B. Bore holes with suitable bradawl. C. Locate and bore \" holes through which the rack will be fastened to the wall. These need not come under the hook, as shown hi in the illustration, unless desired, but they should be placed 16" to centers, as that distance will allow the screws to enter the studs of a plaster partition. 7. A. Plane sides of model. B. Sandpaper model. 8. Inspect for defects and remedy them. 9. The model may be either stained or finished in the natural wood. If the former, it may receive either a wax or a shellac finish. If oak or other hard, open-grained wood is used, it may be See W., Topic 69. filled if desired. Fig. 10. Table Mat. New subjects : Frame saw. Compass saw. Direction of grain to ob- tain maximum strength. Different forms of bitbraces. Wood : Poplar, or oak. 70 KING'S HANDBOOK FOR TEACHERS Preparatory. A. Make working drawing. B. Cut piece about A" larger each way than required dimensions, Exercises. 1. A. Locate the center by diagonals, without planing the edges. B. Draw circle of required diameter. C. Before sawing, space off on the diagonals the centers of the holes as indicated. 2. A. Place piece in vise to prevent splitting while boring holes. See Ex. 6, Fig. 2. Be sure that sufficient pressure is not exerted to split the piece by buckling. B. Bore the holes as indicated. (If the line of centers of these holes is parallel with the grain, the piece will be apt to split.) 3. With the compass saw, or preferably with the frame saw, cut the circle, about i" outside of the line. Place the piece in the vise, the flat surfaces parallel with the vise jaws, the grain running at angle of about 45 with the surface of the bench. This will minimize the dan- ger of splitting while sawing, which will be almost cer- tain to happen if the grain is parallel with the bench top. If the grain stands vertically, the same result will be attained. The saw must run very lightly, or the piece will be apt to split, regardless of all precautions. Finish edge to exact dimensions by spokeshave and wood file. Be sure that the contour of a perfect circle is maintained. f=i&/0 IN WOODWORK AND CARPENTRY 71 5. Smooth both sides with jack plane. The model will be found a somewhat awkward shape to hold ; to make neat work possible, a form may be made by making two pins somewhat smaller than the outside hole, and setting them in a piece of scrap wood large enough to support the entire model in such a way that two of the holes will fit over them. Allow the pins to project above the scrap piece a little less than the thickness of the model. Place the model over these pins, and plane both sides in the usual way. 6. Sandpaper both sides and edges. Maintain correct corners. 7. Inspect for defects and remedy them. 8. Stain and finish to taste. Fig. n. Rule. Wood : Maple, or any close-grained hard wood. Preparatory: Same as in Fig. 1. Exercises. 1, 2. Same as in Fig. 1. 3, 4. Same as in Fig. 5, except that in planing the edges, especial care must be used that they are perfectly straight. It is better to be guided entirely by the eye in this, but if necessary, a steel straight- edge may be used for the final test. In work requiring such a degree of accuracy as this, the tools should be in perfect order, and so adjusted that they will take the thinnest possible shaving. - i i ' l ' l ' l ' l ' l ' i - i - i i i ' l f\ 6\ H <9 9 <0\ //\ FIG.lt. 5. In making the graduations, do not allow the students to lay out one inch at a time. Instead, lay out all the inch gradua- tions at once, then the half inch, then the quarter inch, and eighths if desired. Insist upon absolute accuracy. 6. If the wood is straight grained, the rule may be planed upon both sides. If this cannot be done well, the students may sandpaper the sides to a smooth surface. If care is used in selecting the wood for this model, this may be done satisfactorily. 72 KING'S HANDBOOK FOR TEACHERS 7 . Finish with two coats of shellac, rubbed down in oil. See Fig. 6, Ex. 5. 8. If a set of r V sharp steel figures is available, the inches may be marked before the rule is shellacked ; otherwise the figures should be made very carefully with black draw- ing ink after the model has been rubbed with oil and polished. Fig. 12. Plant Stand. Octagonal. New subjects : Laying out an octagon. Nailing. Nails. Hammer. Wood : Poplar. Preparatory. A. Make working drawing. B. From $" pop- lar, cut rough square |" larg- er than re- quired. C. Make the piece for the foot long enough for all four pieces. Exercises. 1. A. Plane edge 1. See Fig. 1. B. Lay out square accurately with a pencil. C. Draw diagonals from corner to corner across the face of the square, and set the compasses at one half of their length, measuring from either corner to the center. With the cor- ners as centers, draw arcs as indicated ; their intersection with the edges of the square will give the angles of an octagon. D. Connect these points across the angle. IN WOODWORK AND CARPENTRY 73 : : :D :':O ;BD 2. A. With block plane, make ends 2 and 3 square with face edge and side, planing toward edge 4, as the chips will be cut off. See Fig. 1. B. Cut off corners diagonally with the grain, and complete the octagon. 3. Plane both sides. ' "* 4. Sandpaper both sides and edges. . j 5. A. Plane four sides of the piece pre- V^ pared for the feet. U B. Cut them to length. Place them r! together, and block-plane each * | end of the four at once. > C. Sandpaper the feet. aj 6. A. Nail the feet in their places, locat- . | jl ing them accurately. Use 1" *JJ brads. \l B. Set the nails. p 7. Inspect carefully for defects, and *^J remedy them as far as possible. ( | 8. A. Shellac one coat. w B. Color putty to match. \ijjj C. Proceed with sandpaper and sec-, M ond coat in the usual way. Fig. 13. Tool Rack. Wood : Pine, poplar,, or basswood. Preparatory : Same as in Fig. 1. Exercises. 1, 2. Same as in Fig. 1. 3, 4. Same as in Fig. 5. 5. Space and bore holes, as indicated. 6. Cut ends to shape indicated, and bore holes for screws. 7. Sandpaper. 8. Inspect for defects. 9. Shellac finish if desired, or model may be left unfinished. 74 KING'S HANDBOOK FOR TEACHERS Fig. 14. Bench Hook. See C., Topic 81. New subjects : Relation of dimensions to grain. German bits. Coun- tersink. Screwdriver. Wood : Basswood. Preparatory. A. Make working drawing. B. Cut one piece \" wider and 2^" longer than required to include all three pieces. Exercises. 1, 2. Same as in Fig. 1. 3, 4. Same as in Fig. 5. 5. Cut from each end of above piece, one piece 3" long, or \" longer than r 33 - ^ required for short pieces. 6. Cut one of above pieces to the width of the nar- rower short piece. Cut out a blemish, if there is one that can be removed in this way. A. Smooth the largest piece of the three upon both sides, but do not sandpaper. Mark with the exact location of the blocks of each end on opposite sides. The distance between the vertical faces of the short pieces should come in the middle of the length of the large piece, leaving an indefinite distance at each end. 8. A. Bore and countersink screw holes in small pieces. Make the holes large enough to allow the screws to slip through easily. Hold the different pieces in their permanent positions by means of hand screws, and drive screws into the large piece to mark the holes there. Remove pieces. Spread glue thinly on the bottom of one of the small pieces. Do not use enough glue to squeeze out, or it will make un- necessary work in cleaning it off. 7. 9. B. B. IN WOODWORK AND CARPENTRY 75 B. Place screws in holes as in Ex. 8, A and B, and turn them in. If the screws do not bring the pieces to a joint, apply hand screws until the glue sets. Be sure that the piece is exactly in its position. Repeat the operation with the other piece. 10. Consider the three pieces as one and treat them as in Exs. 1, 2, 3, 4, above, except that the vertical distance between the two short pieces should be the basis of the extreme length. This model should be neither sandpapered nor finished. Enough of these models should be made to keep the shop supplied with bench hooks. Fig. 15. Cutting Board. New subject: The ellipse. Wood: Poplar. Preparatory. A. Make working drawing. B. The teacher may make a pasteboard pattern a little larger than the required model, which will do to mark for rough cutting, but the students should lay out the ellipse to exactly the right dimensions. This model should be cut from a board which is good on both sides, as both sides will be used. Exercises. 1. Lay out the ellipse by trammel method, as follows : lay out or cut 76 KING'S HANDBOOK FOR TEACHERS notches from C (or the corner of a piece of card or thin wood) the distance C-l, which is equal to one half of the minor axis of the ellipse, and the distance (7-2, which is equal to one half of the major axis. Place 1 on the major axis, and 2 on the minor axis, and C will indicate a point upon the circumference of the ellipse. Each time the positions of 1 and 2 are changed upon the axes, C locates another point on the circumference. These points should be close ^enough together to allow a freehand line to be drawn through them, which will be the desired form of the ellipse. 2. A. Saw to about " larger than desired. B. Finish to exact size and shape with spokeshave and wood file. Make the edges square before they are rounded; otherwise they will be apt to have irregularities. C. Round the edges. 3. Plane and sandpaper both sides and edges. 4. Inspect for defects. 5. Shellac finish if desired, but it is unnecessary. Fig. 1 6. Sand Shovel. New subjects: Clinch nails. Stock lists. Three planes of projection. See C., Chap. 4. Wood : Poplar, oak, or maple. Preparatory. A. Make working drawing. B. Make stock list. C. Cut blade of shovel from poplar, " longer and \" wider than required. D. Cut back cleat of shovel from \" poplar, making allowance for working. E. Cut the handle from I" hard wood, I" longer than necessary. Exercises. 1. A. Apply Ex. 1, 2 of Fig. 1, and Ex. 3, 4 of Fig. 5, to the blade of the shovel. Do not taper it. B. Plane and sandpaper the best side only. 2. Make back cleat of required dimensions, not cutting it to length. 3. A. Using I" tinned trunk, clout, or clinch nails, fasten the blade IN WOODWORK AND CARPENTRY 77 4. to the cleat. Bore holes with a bradawl to insure that the nail will not split either piece of wood. Allow the ends of the cleat to project beyond the edges of the blade. Clinch the nails neatly on the top of the cleat, and be sure that no nail comes in the middle of the cleat, as it will interfere with fitting the handle. B. Cut the ends of the cleat off flush with the edge of the blade, and touch lightly with the block plane. C. Bevel the ends of the cleats. Lay the blade under side up on the bench, holding the cleat against the edge, and taper it down to ^ at the thin edge. Use the jack plane, and guard against planing the heads of the clinch nails, which should be set a little under the surface of the wood. 5. A. Using the jack plane, square the handle to the required dimen- sions, leaving the piece the full length. B. Plane the corners until the piece is an accurate octagon the entire length. C. Plane each one of the eight corners off, and make the stick round. Set the plane to cut very fine in doing this, and in finishing it, the block plane may be used if very light touches are necessary, and if the cut does not tear the wood. Guard against the use of the spokeshave for this purpose, as it will result in making the piece too small. Do not depend upon sandpaper to round the handle, as it will not do it. D. Sandpaper the handle. 6. A. Cut the end of the handle to fit the angle of the blade. B. Make a notch in the cleat, which will fit the handle. 78 KING'S HANDBOOK FOR TEACHERS C. Sandpaper the back end of blade and cleat, after they have been planed flush with a block plane. 7. A. With 1" and l\" clinch nails, fasten the blade to the handle. B. Fasten the cleat and the blade to the handle with 1" or If" clinch nails. C. Bore holes carefully with a bradawl or small German bit. In making this model, the utmost care will be necessary in guarding against splitting the wood, especially in the handle. 8. Sandpaper the bottom and the edges of the blade. 9. A. Cut the handle to required length. B. Round the end of the handle, and sandpaper it. 10. Inspect for blemishes, and correct them. A model of this nature need not be finished. Fig. 17. Dish Drainer. New subject: Driving nails to give maximum grip. Wood : Poplar. Preparatory. A. Make working drawing. B. Make stock list. C. Get out slats \" longer and " wider than required. T 1 > 3 J 1 j ] . t *-K | | f I --t r ,1. '*-/' ^/J^, >*/!"- / '" D. Cut cleats with the same allowance for working. As a matter of economy, the slats for as many of these as will IN WOODWORK AND CARPENTRY 79 be made should be ripped upon a circular saw at the mill, because it will be almost impossible to split these by hand without allowing the saw to catch, which will generally re- sult in splitting the board and destroying stock. Exercises. 1. Plane one edge of all cleats. 2. Place them together, planed edge all one way, and block plane one end. 3. Keep them all together, saw to length, and block plane the other end. 4. A. With a gauge, mark to width, one at a time. B. Plane to gauge mark, one at a time. (It is not necessary that these edges should be planed perfectly square.) 5. Plane both sides and sandpaper. 6. A. Make cleats to desired size. B. Plane and sandpaper. 7. A. Nail slats on the cleats, using f " brads. Drive them slanting. B. Set the nails a little below the surface ; hold against a piece of flat iron to clinch the nails, if they are driven through. C. Inspect for defects. Finishing unnecessary. Fig. 18. Coat Hanger. See C., Topic 82. New subject : Laying out curves by points. Wood : Poplar. Preparatory: Same as in Fig. 1. Exercises. 1. Same as Exs. 1, 2 of Fig. 1 and Exs. 3, 4 of Fig. 5. 2. A. Lay out points as indicated, by intersection of lines. B. Draw curve ; with elbow resting on bench and forearm as radius, a pencil held in the fingers will approximate the correct curve. 3. With compass, or with frame saw, cut to curved lines, allowing about -J" for working. Keep the saw square with the face of the piece, and use the try-square frequently to insure accuracy. 4. With spokeshave, make inside of curve true and square with sides. 5. With spokeshave, round the top to given dimensions ; be sure that the corners of the curved edges are clean and sharp, and that no lumps are visible. 80 KING'S HANDBOOK FOR TEACHERS 6. Plane the sides, and sandpaper the model all around. In this lies a fruitful source of trouble, as the majority of the students Ject/onatfl will round the corners, thus destroying the character and the grace of the curves. 7. Inspect for defects. 8. Finish in the natural wood, with two coats of shellac rubbed in oil. (The teacher should guard against the tendency to make the model too small, which is more apparent in this than in many other models.) Fig. 19. Key Rack. New subject : \V ood carving. Wood : Poplar. Preparatory. As in Fig. 1. Exercises. 1. Same as Exs. 1, 2 of Fig. 1 and Ex. 4 of Fig. 5. 2. Plane smooth, but do not sandpaper. ---V--1 Jecf/onal/t 3. Draw simple design for carving. (The teacher should be sure that the carving tools are in perfect con- dition, as these, above others, require the attention of an expert.) IN WOODWORK AND CARPENTRY 81 4. Drill in carving upon a piece of waste wood, making the design to be carved. Be careful that the cuts are riot too deep ; ordinarily a cut I" deep is sufficient for this kind of carving. Use a No. 11 veining gouge, a No. 2 skew chisel, and a chip carving knife for this work. 5. Locate holes for screw hooks and screw eyes and bore them with a bradawl. 6. Sandpaper. Use a block and keep the sandpaper well under control, so as not to destroy the sharp edges of the carving. Under no condition allow the sandpaper to touch a cut made by a carving tool. 7. Inspect for defects. 8. Stain and finish to suit the taste. Fig. 20. Blotting Pad. Wood : Cherry. Preparatory. A. Make working drawing. B. Make stock list. C. Cut both pad and top of required thickness, making an allow- ance for working. Exercises. 1. A. Lay out pad, or under piece wit^i rough edges, and work one half of it to desired shape. Work from one straight edge. B. Cut to length, and make other half symmetrical. 2. Plane to required width. Bore holes for round- headed brass screws. 3. Make top to fit pad. 4. With a suitable gouge, cut the finger holes in the sides. If students are below the seventh grade, this model may be made of soft wood. 5. Inspect for defects. 6. Stain, and shellac or wax to suit taste. 82 KING'S HANDBOOK FOR TEACHERS Fig. 21. Bracket Shelf. Wood: Poplar. Preparatory. A. Make working drawing. B. Make stock list. C. Cut the shelf and back j wider and " longer than desired. D. Cut bracket by pattern, for the sake of economy. Exercises. 1. Same as Exs. 1, 2 of Fig. 1 and Exs. 3, 4 of Fig. 5, applied to the shelf only. 2. Lay out back with pencil and work carefully to lines. 3. Plane and sandpaper the shelf and the back. 4. Using l\" brads, nail the shelf to the back, being sure that they are square with each other. 5. Make bracket in accordance with original design. 6. A. Fit bracket to both shelf and back. Fit the end wood first. B. Plane and sandpaper it. Fasten in place with brads, and with glue used sparingly. Set nails. Stain. Putty nail holes. Inspect for defects. Shellac or wax finish. 7. C. A. B. C. D. Fig. 22. Pen Tray. New subjects : Inside and outside gouges. Wood : Cherry, or gumwood. IN WOODWORK AND CARPENTRY 83 Preparatory: Same as in Fig. 1. Exercises. 1, Same as Exs. 1, 2 of Fig. 1 and Exs. 3, 4 of Fig. 5. 2. Plane top and bottom. 3 Lay out recess in tray. 4. With an outside gouge of somewhat smaller curve than that required, cut the re- cess. Be sure that the edge of recess clean the is and true 5. Sandpaper recess and top of ners and true edges are preserved. 6. Inspect for defects. 7. Finish with shellac, rubbed in oil. Fig. 23. Plant Stand. Halved. New subject : The halved or lock joint. Wood : Poplar. Preparatory: Cut two pieces as required, making allowance for working. Exercises. 1. Make pieces of form and dimension re- quired. 2. Mark the cuts for the lock joint. Be sure piece. Be sure that the sharp cor- that they are made small enough to insure a tight fit, but not small enough to bruise the wood in pressing the joint together. 84 KING'S HANDBOOK FOR TEACHERS In doing this, do not measure with a rule to obtain the marks, but mark directly from the pieces which are to come together. Use the gauge for the depth mark. Square down for sides of the cul 3. A. Make the cuts with the backsaw. Be sure to cut inside of tl . lines, but leave the lines on the wood. B. If too tight, do not chisel by guess, but make an accurate knife mark to receive the edge of the chisel in making the cut. C. Inspect for defects. 4. Stain or shellac to suit taste. Fig. 24. Bird House. New subjects: Use of steel square in laying out gable. composition and uses. Wood : Pine, or poplar. Paint; its Preparatory. A. Make working drawing. B. Make stock list. C. Cut all pieces, making allowance for working. Exercises. 1. Cut the ends with half pitch gable ; make edges square, stand vertically. A. Cut door in one end. B. Plane outside of end. A. Make sides of desired dimensions. Grain to 2, IN WOODWORK AND CARPENTRY 85 B. Plane the outsides. 4. A. Nail sides to ends. B. Bevel upper edges to same pitch as the roof. C. Plane the bottom of the ends and sides flush. D. Sandpaper ends and sides. 5. A. Make bottom of the desired size. B. Fit the ends and sides of the house to the bottom. C. Nail the bottom on to the ends and sides of the house with 1|" brads. 6. A. Cut both roof pieces to desired size. Plane outsides. B. Nail the narrow roof board in its place. C. Be sure that the tops of the gable and the top edge of the roof board are exactly in line, or the other piece will not fit closely. D. Nail the wide roof board in its place. E. Smooth joint at ridge of roof, and sandpaper both roof boards and their edges. 7. Make and fit chimney, and nail to its place. 8. Inspect for imperfect work, and correct defects. 9. Paint the house with two coats to suit. Fig. 25. Glove Box. New subject : Use of the miter box. Wood : Poplar. Preparatory. A. Make working drawing. B. Make stock list. C. Cut all pieces, making usual allowance for working. Cut the top from a piece of straight-grained, soft wood, which will make the carving easier. The triangular pieces that hold the top in place should not be cut until the work is ready for them. Exercises. 1. A. Work pieces of the rim to required size by usual method. B. Plane and sandpaper both sides of each piece. 2. Nail the pieces together ; the ends between the sides. Use f " brads, and place the poorest side inside of the box/ 3. Finish the outside of the ends with sandpaper. Be careful not to 86 KING'S HANDBOOK FOR TEACHERS i rack the box in doing this. Do not sandpaper the top or bottom edges of the rim. A. Make the bottom of the box " longer and " wider than the rim of the box. Measure from the rim itself; do not take the dimensions from the stock list. B. The top, or the best side, should receive a quarter round on all edges. Be sure that the round is true, and that it does not extend on far enough to pre- vent the rim from fitting the bottom perfectly. f'W. i* C. Plane and sandpaper the bottom. D. Fit the rim to the bottom of the box. It is important that there should be a perfect joint upon the outside, to insure which, see C., Topic 84 C. E. Be sure that the rim of the box is square, and nail the bottom to it with f" brads. 5. A. The dimensions of the top should be ascertained in the same way as those of the bottom. B. Round all edges to make a i thumb molding, or round them under so that they suggest the form of the thumb when held with the ball up. Insist upon the cor- rect contour of the curves of both the top and bottom. C. Plane both sides of the top. Do not sandpaper. 6. Select a simple design for carving. Draw it carefully with a hard pencil, and with tools in good order, proceed to cut the design. 7. See Ex. 6, Fig. 19. IN WOODWORK AND CARPENTRY 87 8. A. Cut triangular pieces from a piece f" wide. Make the cuts as indicated in Fig. 25 A. Sandpaper them. B. Find their exact location by laying the top bottom-side up on the bench ; place the rim in its place upon the top while in this posi- tion. Mark the two sides of the angle of each corner with a sharp knife. Remove the rim, and measure the thickness of the rim in from these marks. C. Fasten the triangular blocks in their places, using glue very sparingly. 9. Plane top of rim to fit the un- der side of the cover. 10. Inspect for defects. 11. Stain, color putty, shellac, or wax to suit taste. ' ! Jf Fig. 26. Rod Towel Rack. Wood : Poplar, or oak. Preparatory. A. Make working drawing. B. Make stock list. C. Cut out ends. To do this eco- nomically, an approximate pattern should be made. D. Get out squares for the rods, |" larger than required. Exercises. 1 . Lay out the exact size and shape of the ends, and work to the lines. Keep the edges square with the sides. 2. A. Locate and bore holes for rods, boring right and left, and only halfway through the ends. S O 88 KING'S HANDBOOK FOR TEACHERS B. Bore the holes in the ends to receive the screws. 3. A. Plane the rods to the required size. See Fig. 16, Ex. 5, B and C. B. Cut them to required length. Be sure that the rods are no smaller than they should be. 4. Plane and sandpaper the ends. 5. With a small stick, cover the sides of the holes sparingly with glue. 6. Put all the rods in at once; be sure that the ends are square with them, both vertically and horizontally, when the rack is put away for the glue to set. 7. Examine for defects, and remedy them. 8. Stain and finish to suit taste. Fig. 27. Comer Shelf. Wood : Poplar. Preparatory. A. Make working drawing. B. Make stock list. C. Select a board of the desired thickness, and of a width at least equal to the ra- dius of the arc of the front of the shelf. D. With a steel square, mark the two back edges of the shelf, so that the grain will be parallel with the chord of the front arc. Hold the square as though cutting an angle of 45, its angle indicating the center of the front arc. E. Cut one piece of a size which /> '& 27 will include the two back pieces with allowance for working Exercises. 1. A. With compasses, draw the curve of the front of the shelf, anc saw \" larger. B. With the spokeshave, work the edge of the shelf to correct line, IN WOODWORK AND CARPENTRY 89 2. Plane the back edges of the shelf square with each other and with the face side. 3. A. Plane both top and bottom sides of the shelf. B. With the spokeshave, take a few light shavings from each of the corners of the front edge. C. Sandpaper these corners to the form shown in the sketch. 4. A. Make backs of required dimensions. B. Plane and sandpaper. 5. Nail backs in place. Set nails. 6. Remedy defects. 7. Stain, color putty for nail holes, and finish to suit taste. Fig. 28. Wall Pocket. Wood : Poplar. Preparatory : Same as hi Fig. 1. Apply to each piece. A. Make stock list. B. Cut pieces for carvings first. Exercises. 1. A. Work all pieces to required dimensions and form, designing original details where possible. 90 KING'S HANDBOOK FOR TEACHERS 2. Plane pieces which are to be carved. 3. Draw' simple design for carving, and proceed to cut both pieces. 4. A. Plane and sandpaper the end, partition, and bottom pieces. B. Sandpaper carved front and back. 5. Nail together with f " brads. Set nails. 6. Remedy defects. 7. Stain and finish. Color putty for nail holes. Fig. 29. Sleeve Board. New subjects: Wedged pin. Scribing (See C. C. Topic 79). Scraper. Wood: Oak and poplar. Preparatory. A. Make working drawing. B. Make stock list. C. Cut all pieces as needed. Make allowance for working. Exercises. 1. A. Make base of required dimensions. B. Bore holes for pins of standards. C. With a round file, make the holes a little longer on the under side of the bottom, to allow the wedge to expand the pin. D. Plane top and bottom sides of the base. 2. Make standards, with pins which fit the holes of the base closely. Do not cut the tops of the standards off. Leave pins a little longer than required. The standards should be long enough to allow several attempts at fitting the shoulder, if necessary. 3. A. Place the pins of the standards in their holes, and see if the shoul- ders fit the back perfectly ; if they do not, proceed as follows : B. " Scribing." Push the pin into the hole until the shoulder stops against the back. C. Lay a scraper, or piece of wood a little thicker than the greatest opening of the joint, upon the bottom close to the standard. D. Make a knife mark around the standard, being guided by the thickness of the piece described in C above. See Fig. 29 A. E. With a sharp chisel, cut exactly to these marks, being sure that the wood of the inside of the shoulder is shorter than at the surface. If this is done accurately, a perfect joint will result. F. Repeat this process with the other standard. IN WOODWORK AND CARPENTRY G. Mark the center of the holes in the standards which are to receive the skeins of the axle. Bore them partially through. H. Make the tops of the standards of the desired form. I. With the hacksaw, make a cut the entire length of the pin of each standard, in the center of the pin, and at right angles with the width of the standard. This is to receive the wedge. J. Plane, scrape, and sandpaper the standards. 4. A. Make the axle of oak. The shoul- ders and skeins must fit the standards. These must be held in place tempora- rily while the axle is being fitted. B. Plane, scrape, and sandpaper. 92 KING'S HANDBOOK FOR TEACHERS 5. A. Make sleeve board of the required size and form. B. Plane and sandpaper. C. Fasten the axle to the sleeve board by the method indicated. 6. Scrape and sandpaper the top side of the bottom, and round the top corner. 7. A. Enter the skeins of the axle in the standards, and put the pins of the standards through the holes in the base. B. Fasten the standards permanently by wedges, which will force the pins to fill the elongated holes. Use glue sparingly. A wedge used for this purpose must be placed at right angles with the grain surrounding the hole which contains the pin. Generally it should be of the same kind of wood. 8. Plane the ends of the pins flush with the underside of the bottom. It is unnecessary to do anything more to this side. 9. Make the two pieces for the support of poplar. 10. Remedy defects. 11. Shellac all but the poplar sleeve board, which will be covered with cloth before it is used. Fig. 30. Cart. Wood : Poplar, maple, or oak. Preparatory. A. Make working drawing. B. Make stock list. C. Cut a piece \" wider than height of rim, and long enough to in- clude the four pieces. D. Cut bottom \" longer and \" wider than desired. E. Get out pieces for the wheels \" larger than required. F. Hard wood for the axle, \" wider and \" longer than required. G. Maple or oak for tongue, I" larger in square, and I" longer than required. H. Make piece for cross handle long enough to grasp while working it down to dimensions. Exercises. 1. Same as Exs. 1, 2, 3, and 4 in Fig. 1, applied to each piece of the rim. 2. Plane these pieces on both sides. The poorer side will go inside of IN WOODWORK AND CARPENTRY 93 the box, and should be sandpapered before the rim is nailed together. Guard against sandpapering the ends of either piece. 3. A. Nail the rim together, the short ends between the sides. Use four 1|" brads to each corner. B. Plane the bottom of the rim perfectly straight to fit the bottom of the body. See C., Topic 84 C. 4. A. Plane one edge of the bottom straight. B. Plane and sandpaper the best side. C. Nail planed edge to the bottom, the best side on the inside of the body. The grain should extend lengthwise. D. Be sure that the rim is square, and nail the bottom all around. 5. A. Plane the edges of the bottom flush with the rim. B. Make the ends of the rim and the ends of the sides flush. 6. A. Mark the wheels to the exact size; in sawing, leave \" for working. B. Bore holes for skein; be sure that they are square with the sides of the wheel. C. Smooth edge line with spokeshave and wood file. D. Plane and sandpaper the sides of the wheels, but not the edges. 94 KING'S HANDBOOK FOR TEACHERS 7. Work the axle to required dimensions. Be especially careful that the skeins are made accurately. This will be the most difficult part of the work. 8. Fasten the axle to the box by means of screws through the bottom. 9. A. Work the tongue to required dimensions. B. Fit it to the axle and body. C. Bore the hole for the cross handle. D. Make the handle round, and cut to length. Fasten it in place. 10. A. Remove wheels from the body. B. Plane the top of the rim, and sandpaper it. C. Sandpaper the outside of the rim. D. Fasten the tongue in its place. 11. Put on the wheels. Make and fit the linchpin. 12. Remedy defects. 13. Smooth sharp and ragged corners by touching them lightly with sandpaper. 14. Finish with shellac, if any finish is desired. This model sometimes is made in the lower grades by using \" and \" material. Fig. 31. Towel Roller. Wood : Poplar. Preparatory. A. Make working drawing. B. Make stock list. C. Cut piece for the back, one piece for the two brackets, and one for the roller, I" larger than required. Exercises. 1. Make the back of desired shape and size. 2. A. Make brackets of size indicated, but of original detail. B. Bore holes in the brackets to make them right and left. Cut the groove in the right-hand bracket, which allows the roller to enter. C. Bore screw holes in the back for the brackets. D. Fasten the brackets on temporarily. 3. A. Remove brackets from the back. IN WOODWORK AND CARPENTRY 95 B. Plane both sides of the back. C. Draw design for carving. D. Put tools in order and cut the design. 4. A. Sandpaper the face side of the back, and both sides of the brackets. B. Fasten brackets on permanently. Use glue sparingly. 5. A. Work roller to the required size, and perfectly round. Use smoothing or block plane to finish it. Cut to exact length. B. Mark size of pin on end to fit holes in bracket. C. Locate shoulders. Wind a piece of straight-edged paper around the roller, the straight edge just touching the point which indicates the shoulder. Mark around the roller by the edge of the paper. Cut the shoulder with a backsaw, as far as the pin described in B. Finish the pin with a knife or with a sharp chisel. Remedy defects. Sandpaper the roller. Stain, shellac, or wax to suit taste. Fig. 32. Knife Box. New subjects : Squaring by diagonals (See W., Topic 88 E.). Grooving or housing. Wood ; Pine, or poplar. 96 KING'S HANDBOOK FOR TEACHERS Preparatory: After the working draw- ing and stock list have been made, cut all pieces as in Fig. 1. Exercises. 1. Work sides and ends to required dimensions. 2. Make halved cuts at ends of sides to receive the ends. 3. Cut grooves in the center of the insides of the ends to receive the ends of the handle or partition. To insure a good fit, these grooves should be made a little smaller, not a measurable dis- tance, but enough smaller to make it necessary to use a little force to push the partition into its place. Mark by the piece which is to fit in, remembering that it will be a little thinner after it has been planed on both sides. 4. A. Plane these pieces on both sides and sandpaper the insides. B. Nail them together, using 1" and 1J" brads. Nail the corners both ways. Be sure that the grooves are on the inside, and that the box is square when this part of the work is completed. Square by diagonals, and tack on a small piece to hold it square. See W., Topic 34 B. 5. A. Make the bottom 1" longer and I" wider than the rim of the box. IN WOODWORK AND CARPENTRY 97 B. Plane the edge to a quarter round. Maintain a good full curve. See Fig. 25, Ex. 4 B. C. Plane and sandpaper. 6. Plane the bottom of the rim to fit the bottom of the box. 7. Nail the bottom to the rim of the box. 8. Plane the top of the rim, and sandpaper it. Remove the ragged edges by touching it lightly with sandpaper. 9. A. Cut the partition to just the right length to fill the grooves prepared for it. B. Make original design for the handle. C. Plane sides and sandpaper. D. Finish edges accurately to desired form. E. Fasten in place with glue and 1" brads. Use glue sparingly. 10. Remedy defects. 11. Stain and finish as desired. Color putty for the nail holes. Fig. 33. Paper Knife. Wood : Maple. Preparatory: Same as in Fig. 1. Exercises. 1. Plane to exact width. Both edges straight and square. 2. A. Draw the shape of the knife. B. Bore holes in handle ; cut out between them. C. Shape the outside of the knife to lines. 3. With a sharp knife, or outside gouge of the same curve, cut the curve at the end of the handle where it joins the blade. Guard against cutting too deep. 4. With rasp and smoothing plane, work the blade down to the required thickness, finish- ing one side first, but not making the edge sharp. Be sure that the contour of the , ~ 9 , ends of the handle is accurately preserved. C ^3^\ s N X K X^ H X [K x ' N M > h N H [K x K Xi x x| X X 98 KING'S HANDBOOK FOR TEACHERS 5. Secure a piece of pasteboard, or thin wood, of a thickness equal to the amount of wood cut away in Ex. 4. Place this under the blade to give it stiffness, while the other side of the blade is being worked down to make it of the proper thickness. Make both sides of the blade free of inequalities. 6. A. Work the blade down to a sharp edge, which must be in the center of the thickness of the blade. B. Plane and scrape the handle, and the blade if necessary. 7. With a hard, sharp pencil, lay out a simple design for carving. One or both sides may be carved. Make shallow cuts, as the figures will have to be small. 8. Remedy defects. 9. Finish with two coats of shellac, and oil. Natural color. Fig. 34. Picture Frame. New subject : Cutting a rabbet. Wood : Cherry, or poplar. Preparatory: Decide size of frame. all pieces. Preparatory of Fig. 1, applied to IN WOODWORK AND CARPENTRY 99 Exercises. 1 . Work the pieces of the frame to required size. 2. Make lock joints. See C., Topic 61. 3. Cut rabbets in back of opening. 4. A. Smooth and sandpaper the edges, being careful not to touch the wood at the joint. B. Glue together. Use the glue sparingly. Be sure that the face of the frame is out of wind when the frame is set away for the glue to harden. 5. A. With a smoothing plane, plane the face and the back. B. Scrape the face and the back, and make both ready for the sandpaper. In both of the above, smooth the back first, as that will minimize the danger of scratching the face. 6. With a hard pencil, draw a simple carving design. 7. See that tools are perfectly sharp, and cut design. 8. Make the back to required dimensions. 9. Sandpaper frame, and plane and sandpaper the back. 10. Remedy defects. 11. Finish as desired. 12. Fasten the back on temporarily with small brads. Fig- 35- Folding Towel Rack. Wood : Poplar. Preparatory: Same as in Fig. 1, applied to all pieces. Make stock list. The brackets should be included in one piece. Exercises. 1. Make and finish back of size and shape required. Be sure that the chamfer is the same on all sides. 2. Bore holes in the back for the pins of the bracket. 3. A. Lay out a shoulder and pin on each end of the piece prepared for the brackets, or standards. B. Cut each shoulder, and fit it to the back. Brackets fitted to back by the same method used in Fig. 28, Exs. 2 and 3, omitting F, G, H, and I of Ex. 3. 4. A. Make the brackets of the required shape and size. B. Bore the holes for the pin which supports the arms, about $" 100 KING'S HANDBOOK FOR TEACHERS deep. Be sure that the holes are made in the sides of the bracket that face each other. 5. Make the arms of the required size and shape, so that when they are in their places, there will be no play. 6. Bore the holes in the arms for the pin upon which they swing. These should be bored with the utmost accuracy, so that the arm will swing horizontally. Finish top of standard or bracket. 7. Make the pin upon which the arm swings to pass just through the hole, not a tight fit, but loose enough to allow the arm to move. 8. See Fig. 28, Ex. 1 C. 9. Plane and sandpaper everything except the back and the edges of the back. 10. A. Pass the pin through the arms and into the holes made to receive them in the brackets or standards. B. See Fig. 28, Ex. 7 B. 11. A. See Fig. 28, Ex. 8. B. Sandpaper the edges and the chamfer. C. Inspect for defects and remedy. 12. Stain and finish as desired. IN WOODWORK AND CARPENTRY Fig. 36. Letter Box. New subjects : Cutting in hinges. Hinges. 101 Wood : Poplar, or oak. Preparatory: Same as in Fig. 1, applied to all pieces. Make stock list. Exercises. 1. Make all pieces of the required shape and size. Original designs preferred. 102 KING'S HANDBOOK FOR TEACHERS Do not bevel the top of the header, or the piece which is above the door. 2. A. Plane and sandpaper all pieces. B. Fasten them in their places with 1" brads, and with glue used sparingly. Hold sides in place while nailing through the back into them. 3. After the header is in place, bevel the top to the same pitch as the top of the sides. 4. A. Make the top of size and shape required. B. Bevel the top edge to fit the back. C. Nail it in its place. Be sure that the nails through the back into the top are not long enough to interfere in cutting the letter hole. D. Cut the letter hole. Nail through the back into the top. 5. A. Make bracket of required size, and of original design. B. Fasten it in its place with glue and nails. G. A. Make the door to fit closely between the bottom and header. B. Cut the thickness of the hinges in the edges of the sides. This gives more wood in the door to receive the screws. If the door does not swing exactly in its place, the hinges may be moved a little by placing the screw to one side of the hole in one side of the hinge, so that it will push the hinge in the direction desired. 7. Inspect for defects, and remedy. 8. Stain and finish as desired. Fig. 37. Foot Rest. See C, Topic 83. Wood : Oak, ash, or elm. Poplar or basswood top, if it is not uphol- stered. Preparatory: Same as in Fig. 1, applied to each piece as it is wanted. Exercises. 1. A. Make each piece of required dimensions. B. Do not block-plane either end of the legs. C. Plane all sides of each piece. 2. A. Cut the notches for the halved and locked joints. Measure directly from the pieces which are to make the joint, not from dimensions taken by the rule. B. With a sharp gauge, make the depth cuts of all pieces. Take IN WOODWORK AND CARPENTRY 103 out \" from each piece which is to form the joint. (The work- man always tries to make all marks that are alike with one setting of the gauge. This is, in general, the method which should be followed.) These marks should be made a trifle smaller than actually desired, * to insure a close fit, but not so close that the pieces will be bruised in bringing the joint together. 3. Scrape and sandpaper all the pieces, and glue them together. 4. If an upholstered top is desired, the top board may be of any wood, which may be nailed to the end rails. If a top of the same wood as the rest is wanted, it may be fastened by screws through the end rails, or by one of the methods of doweling explained in C, Topic 69 C. 5. Remedy defects. 6. Stain and finish as desired. 7. If the top is to be upholstered, the filling of the cushion should be put in place and held there by a coarse cover, before the model is finished, after which the leather or cloth may be fitted and fastened by ornamental upholstery nails. Fig. 38. Toilet Case. New subjects : Moldings. Bead plane. Clamps. Wood : Poplar, elm, or butternut. Preparatory: Same as in Fig. 1, applied to cutting each piece as it is wanted. 104 KING'S HANDBOOK FOR TEACHERS Exercises. 1. A. Mark face side, and plane one edge of the stiles square with it. Leave ends longer than required. r#: v/r-1 fc5i /^ ^/ ft/! i c i ETj cd ::^ i ? / ^ x" //^ / / ^ ni/. 99. 17*'. 100. 15'. 101. 14,000 shingles. 102. 125'. 103. 61.35. 104. Nothing; a catch question. 105. 1946 people. 108. 21J'. 112. 31.36 Ib. 106. 14'. 110. 30 days. 113. $24.62. 107. 10$'. HI- 7840 shingles. 114. 17.21'. 118. A receives $4.80. B receives $4.20. 119. 900'. 120. 24 double periods. 121. 640 ft. of rails. 2560 ft. of boards. 122. 675 people. 126. B paid 7 ^ per hour. 123. 209,350 Ib. 127. $7.20. 128. 2516. 129. 2 stiles 6' 8" x 4" x 1|", 1 top rail 2'0"x4"xl|", 1 middle rail 2' 0" x 6" x H", 1 bottom rail 2'0" x 7" x 1|". 130. 8.89'. 135. A. 139. 142.6 cu. yd. 131 / 88 1 cu. yd. 136. 10?-. 140. 50 rafters 2 x 6 x 14' long. 132. $11.11. 137. 36'. 141. $38.22. 133. 6336 laths. 138. 17^'. 142. 38 Ib. 143. $13.047. 144. 25 students @ 8^ per hour. 145. 10 pieces 1". 1 piece f " left. 146. 9.197'. 149. 12" x 24" glass. 147. A f , B | of the work. 150. Four 6-lb. weights. 148. 425'. 151. 1512 tiles. 154. 87.24. 155. A received 80 ^. B received 64 0. 156. 4'. 157. 1320' long. 160. 16' 3" nearly. 163. 840'. 166. 1|". 158. 108,900'. 161. 154'. 164. 7500'. 167. f". 159. 99.03 Ib. 162. 7'. 165. 1". 168. |". 169. B's work causes a loss of 20^. 170. -8200. 175. 2". 180. Yes. 171. 820.16. 176. 9762 laths. 181. 204f. 172. 790'. 177. 41". 182. 12 hr. 173. $35.55. 178. 10'. 183. 5'6|". 174. 42.66 Ib. 179. 120 per hour. 184. 640'. 185. 16,128'. Nine 14 x 30 4 It. windows. 186. 355 cu. yd. 187. $44.375. 188. 42' B. M. 122 ANSWERS 189. 10' 6". 196. $28.50. 203. 130 per hour. 190. $38.52. '197. A, 100 per hour. 204. 8?,0 per hour. 191. 80 per hour. 198. 47 layers. 205. 100 per hour. 192. 180 per hour. 199. DO 0-lb. weights. 206. $340. 193. 144'. 200. $27.30. 207. $12,000. 194. $1.40. 201. The last. 40. 208. 3'7f nearly. 195. $14.74. 202. 80 per hour. 209. 71.09 cu. ft. 210. 6' x 6'. 211. A receives $ 1.46. B receives $1.34. C receives $ 1. 10. 212. $7.50. 214. 142 hours. 216. $25.60. 213. $9.16f. 215. 80 per hour. 217. 810 per hour. 218. A receives 80 per hour. B receives 120 per hour. 219. 2000'. 220. $ 128. 221. of the work. 222. 91'. 223. $5.33. 224. A should receive $ 13.33. B should receive $6.67. 225. A should receive $5. B should receive $4.17. C should receive $2.50. D should receive $8.33. 226. A's time is 200 cheaper. 227. $32.12. 229. 10' 4". 234. 2 V. 239. 11 hr. 230. 12 per hour. 235. -fa. 240. 3 per hour. 231. 80. 236. T V 241. 88.00. 232. | of a foot. 237. 101 '8|". 242. ^ profit. 233. |f of afoot. 238. -80.20. 243. 854.02. 244. $10,000. $20,000. $13,333. $21,666.67. 8 15,000. 245. 2 tops 4' x 3' x I", 12 legs 2()i" x 2' x 3", 6 rails 3' 8" x 5" x 1", ' 6 rails 2' 8" x 5" x 1". 246. 83'. 247. B 8^0 per hour. C. 6^0 per hour. 248. B's table cost 100 more. C's table cost 360 more. 249. A's table brings 160 profit. B's table, cost = price. C's table, causes 200 loss. 250. 6' 6" in sight. 252. $2610. 254. 81.15. 256. 40. 251. $25.19. 253. $105.55. 255. 100. 257. $2.49. 258. 21 hr. 259. 6f hr. 260. 2 sides 2' Of " x 7" x |", 2 ends l'3i"x 7" x 1", 1 top I'5i"x2'6|"x I", 1 top l'5"x 2'6f'x|". 261. 12J'. 265. $10.29. 272. $45. 262. $3.60. 266. 41 hr. 273. 50. 263. $32.40. 269. $1.05. 264. 8". 271. $945. ANSWERS 123 274. 275. 278. 279. 286. 287. 295. 296. 297. A receives 10 per hour. hour. $3220.67. 276. 14' 2 T y '. B receives 7 ? per hour. hour. 75?. 280. 10 hr. 281. 284. A does ^ 285. A's share, $12. ($8.25 hr. 288. 12'. 708.6 Ib. 290. I960'. 2* 294. 3 stiles 18" x 3" 2 rails 42" x 3" 3 inuntins 12" x 3" 4 panels 13" x 9 298. $8.125. B receives 5^ per hour. C receives 10 fi per 277. 11.85hr. C receives 7$? per hour. D receives 6? per 37.825 da. work. 20 men. $8.40. per hour. 282. 5 T 5 T da. 283. 24 da. per day. B does ^ per day. B's share, $8. 291. 825'. 293. $5.25. 292. 17$ Ib. x|", xf", x|", x|". 302. 800'. 305. $4.80. 299. 56'. 303. $4.80. 300. 424'. 304. $1.70. II. Inside Finishing, Chapter VIII 1. 2. 3. 4. 18. 19. 29. 30. 31. 32. 33. 42 43. 44. 46. 47. 48 22%. 1-8%. $15.66. Ratio, $. $3. 10%. 92$?. 10%. 10. 11. 13. 14. 70%. | loss. $286.87$. 9A hr. 16. 10% loss. 16. 7,2? per hour. 17. A's pay reduced 20%. B's pay raised 33$ %. 22. $129.41. 25. 41.52+%. 24. 835.00. 27. 12? per hour. 28. A lays 977'+. B lays 1220'+. A receives $16.50. B receives $7.35. C receives $3.15. 25.2 da. $1.20. A's pay reduced 20%. 20. $122.50. 21. $1.26|. $42. 6 students. 32,233 sq. ft. 13$ da. A receives $2.88. $ 146.65. 20%. 864 sci. ft. 53f hr. 720 sq. ft. 34. 35. 37. 38. 40 and 50. 30f. 46$. 6J%- *2$%- 99}f. 39. .02f%. 41. 39 squares. B receives $2.40. 49. $16. <;. 178.88; $133. 14?%. 22 men. 50. 51. 52. 53. C receives $ 1.92. D receives $ 1.44. 54. 29%. 55. 18,937 sq. ft. 58. $31.54. 59. llihr. 60. 20%. 124 ANSWERS 61. 3.70 da. 63. -$58.80. 62. 80%. 64. 751.08 sq. ft. 65. A receives -$10.40. Others receive $'29.00. 67. 70. 71. 72. 73. 74. 75. 76. 78. 79. 80. 81. 82. 83. 84. 85. 87. 88. 89. 90. 91. 147. 148. 149. 156. 10'. 162. 163. 164. Made 11.7%. 92! .$20.50. 37$%. 93. -$390. 35.34 sq.ft. 94. 98.46%. 30% waste. 95. 92.3%. A is 4.6% cheaper. 96. 7 %. lOf %. 97. 140 sq. ft. 1800 Ib. 19.23 cu. ft. 170%. 787$ sq. ft. 2325 bricks. 12 ft. high. 15,129 bricks. .$50.00. 291 sq . ft. 47' 0". 821.275 sq. ft. 24 hr. 3f%. ll T 8 3%gaiii. 98. 10' x 14'. 99. 20 sq.ft. 100. $300. 102. $22.50. 103. $345.00. 104. 7.9%. 105. 144 sq. ft. 106. 14' x 10' 3"+. 107. 1293 cu. ft. 108. 5240 bricks. 109. 1.50+ sq. ft. 110. 1580 sq. in. 111. 25.75+ sq. ft. 112. 98 T. 113. 0531 sq. ft. 114. -$17.77. 115. 1.29% loss. 145: 210; 512; 1728; 5832; 27,000. 146. 27; 144; 512; 1728; 5832; 27,000. 30 ; 9 ; 25 ; 0400. 150. 2 ; 3 ; 7 ; 9. 27 ; 125 ; 729 ; 5205. 151. 2 ; 2 ; 3 orders. 5; 12$; 18; 24$;. 40. 152. 1; 1; 1; 1 order. 153. 2 ; 3 ; 4 ; 5 ; 7 ; 9 ; 10. 154. 25; 27.71+; 72.00+ ; 113.872+ ; 438.88+. 155. 3.1+ ; 4.79+; 18 nearly. 70.14. 157. 40'. 158. 20'. 159. 20.00' nearly. 161. Either 7 iV or 7 f" rise. Of". 165. 12' 0" long. 12' 0" long. 166. 40.31'. Hi" w jde. 167. 26.49 square. 171. 7-|" or 7f" rise; 10/y or !) r y run. 172. llty or 10 T y wide. 116. 78i%. 117. 10% loss. 120. 58|%. 122. 7 t per hour. 123. 2484'. 124. A is 91^ cheaper, 126. 48%. 127. 3.7%. 128. 30 %+ left. 129. 1452.77'. 130. |%. 132. 19 T y/ . 133. 60f%. 134. 28.8%. 135. 13.3%. 136. 11.25%. 138. -$ 137.73 profit. 139. 18. 5% nearly. 140. 120f. 141. 38 r \% profit. 142. $30.60. 143. 4; 8; 12. 144. 9; 81; 400; 025. 160. 7 T y rise 168. 00'. 169. 33.3'. 170. 03.5'. ANSWERS 125 173. 27" fall. 174. T y pitch. 175. 6 2 y'fall. 177. 415.475". 178. 14.6'. 179. 165.13 sq. ft. 181. 3450 sq. ft. 182. 5875.2 gal. 183. 3331.374 gal. 176. 72.256". 180. 25 circles. 184. 1396.115 sq. ft. 185. a. 2; b. 2 ; c. 25 ; d. 20; e. 20 ; /. 3; g. 4; h. 4 ; i. 10 ; j. 4 ; k. 2 ; I. 5 ; TO. 7 ; n. 1 ; o. 4; p. 13; q. 5 ; r. 6; s. 4; t. 46 ; u. 2 ; v. 3 ; w. 33. 186. a. 77 ; 6. 18 ; c. 144 ; d. 30 ; e. 60 ; /. 288 ; g. 126; ft. 48 ; i. 40; j. 48 ; A;. 55; Z. 16; in. 90; w. 21. 187. a. 3; b. 8; c. 4; d. 7; e. 5; /. 3; g. 4. 188. a. 36 ; 6. 54 ; c. 120 ; d. 3 ; e, ,3;/. 5; g.B. 189. 118,400'. 198. 38.485 sq. ft. 207. 38' x 50'. 190. 810 cu. ft. 199. 20' diameter. 208. 62' 8". 191. 200 sq. ft. 200. 49.48 sq. ft. 209. 40'. 192. 192 sq. ft. 201. 2.513'. 210. 80.061. 193. 812| sq. ft. 202. 20,106.24 sq. ft. 211. 10'. 194. 120.83 sq. ft. 203. 472 pupils. 212. 90 T. 195. 2122 sq. ft. 204. 482,348.76 cu. ft. 213. 19 sq. ft. nearly. 196. 28.27 ft. 205. 12,058.02 sq. ft. 214. 27' x 34'. 197. 12' 6". 206. 1253.64. 215. 16| ft. 216. 6" x 8" will have 4 sq. in. more area. 217. 48 sq. in. 237. There will be no ridge. 257. 12' 7f". 218. 6'4f". 238. 3' long. 258. 4H". 219. 12' 7"+. 239. 3'4f"long. 259. 12' 4". 220. ft". 240. T V' shorter. 260. 16'. 221. 16.97". 241. 14' 1" long. 261. 13' 11". 222. 7. 14 'nearly. 242. 14" rise/ 262. 14'5J. 223. 9 'A}" nearly. 243. 31 r yiong. 263. 15' 7". 224. 12.07 ft. nearly. 244. 20' 10" long. 264. 15' 5^". 225. 10'3"+. 245. 21' 9-1" long. 265. 15' 4}". 226. 13'7J"+. 246. 19' 6" long.' 266. 15' 7$". 227. 14' rise. 247. 28 1 f "long. 267. li" shorter. 228. 16,720 shingles. 248. l T y shorter. 268. 2' 10" shorter. 229. * 44.10. 249. 12' long. 269. 2' 5i" shorter. 230. 113.60. 250. 18' long. 270. 14 r y shorter. 231. 20' 6". 251 24 'long. 271. 10' 5". 232. 42 rafters. 252. 3' long. 272. 10' 10". 233. 17 ft. 253. 4' long. 273. 4jj" shorter. 234. 1(1' run, 10' 8" rise. 254. 6' long. 274. 12289. 235. 20'. 255. 14' 5" long. 275. $55. 236. 16' 3". 256. 15' 7|". 276. $81. 277. 45 bu. liine ; 157| bu . sand. 126 ANSWERS 278. $107.79. 279. 73 bu. lime ; 202 bu. sand. 280. 146 studs. 287. 13,685'. 294. $45.33. 301. $2533. 281. $1.92. 288. .$20.08. 295. $7. 302. 814.76. 282. 2104'. 289. $45.00. 296. $0.62. 303. 45 gal. 283. 2314'. 290. $27.00. 297. $34.10. 304. 8126. 284. 400 sq.ft. 291. $14.06. 298. $66.88. 305. 16$ gal. 285. 427 sq. ft. 292. $50.75. 299. $03.04. 306. $16.75. 286. 12,820'. 293. $56.70. 300. $9.33. 307. $30.70. INDEX Accuracy, importance of , 4, 18. Adjusting mechanism, overhauling of, 27. Adjusting parts, ordering of, 26. Administration, of finances, 31. Advanced class, work of, 17 ; preparing of stock by, 57. Alcohol and shellac, 33. Algebraic symbols, in formulas, 16. Allowance for working and cutting, 56. Arithmetic, questions in, how to as- sign, 15 ; use of, in manual-training classes, 42. Auger bit, described, 23; for equip- ment, 35-38. Awls, for hafts, see Equipment lists, 37, 38. Backsaw, for equipment, 35, 36, 38 ; new subject (fig. 1), 61. Basswood, for models, 30, 61. Bastard mill files, flat, for equipment, 37, 38. Bead plane, for equipment, 37, 38 ; new subject (fig. 38), 103. Beginning classes, cutting of stock for, 57. Bench, position at, 14 ; selection of, 25 ; equipment for, 21, 35, 36, 37 ; work, see Suggestive Courses, 44-54. Bench hook, use of, 3, 58 ; for equip- ment, 35, 36,38; how to make, 74. Bevel, for equipment, 35, 36, 39. Bevel square, new subject (fig. 3), 63. Bird house, how to make, 84. Bit, auger, described, 23 ; for equip- ment, 35-38 ; new subject (fig. 2), 62. Bit files, for equipment, 37. Bitbrace, use of, 2, 3 ; description of, 23 ; for equipment, 35, 36, 38 ; different forms of, new subject (fig. 10), 69. Bits, center, for equipment, 37, 39; new subject (fig. 2), 62. Bits, expansion, for equipment, 37. Bits for general use, 21. Bits, German, for equipment, 37, 38 ; new subject (fig. 14), 74. Blackboard, use of, 12. Black gum, for models, 30. Blades, for turn-saw frames, 37; hack-saw, 37. Blemishes, in lumber, 32, 56. Block plane, use of, 3 ; new subject (fig. 1), 61; iron knucklejoint, for equipment, 22, 35, 36, 38. Blotting pad, how to make, 81. Blueprints, 7. Boards, kinds and thicknesses of, 30. Bookcase, how to make, 116. Bookrack, dovetailed, how to make, 109. Borrowing, of tools, 27. Bracket shelf, how to make, 82. Bradawl, new subject (fig. 9), 68. Breast drill, for equipment, 37. Brush, for stains and filling, described, 34; for equipment, 35, 36, 38. Button pliers, for equipment, 37, 38. Cabinet files, for equipment, 37, 39. Cabinet scrapers, description of, 25 ; for equipment, 37, 38. Cap iron, 28. Carpentry, teaching hints on, 10-20 ; course, equipment for, 35; sugges- tive trade courses in, 52-54. Carpet tacks, 34. Cart, how to make, 92. Carving, wood, new subject (fig. 19), 80. Caul, gluing with, new subject (fig. 6), 66. Center bits, for equipment, 37,39. Chamfering, new subject (fig. 9), 68. 127 128 INDEX Cherry, for models, 30. Chisel, for paring, new subject (fig. 2), 62. Chisels, for equipment, 21, 35, 36, 37, 38, 39. Circles, areas of, 16. Clamps, for equipment, 37, 39 ; new subject (fig. 38), 103. Class, size of, 7 ; in construction, ad- vanced, 17. Clinch nails, new subject (fig. 16), 76. Coat hanger, how to make, 79. Commercial work, material for, 58. Comparison of tools, 22-26. Compass saws, for equipment, 37, 39 ; new subject (fig. 10), 69. Compasses, new subject (fig. 2), 62. Construction, in carpentry, 12, 13 ; advanced class in, 17 ; wedged, new subject (fig. 42), 110. Corner shelf, how to make, 88. Countersinks, described, 24 ; for equipment, 37, 39 ; new subject (fig. 10), 74. Course, one, for all students, 6, 41. Courses, planning of, 29 ; time nec- essary for completion of, 40 ; use of, outlined, 40 ; in manual training, 44-51 ; in carpentry, 52-54. Criticism, in class, 17. Crossgrained wood, planing of, 13. Cube root, 16. Curves, laying out of, new subject (fig. 18), 79. Cutting board, how to make, 75. Cutting-off saw, use of, 13; for equipment, 35, 36, 37, 38 ; new sub- ject (fig. 1), 61. Dado plane, for equipment, 38. Defacement of tools, 29. Demonstration of tools, 11, 17. Design, simplicity of, 8 ; original, 6, 8, 9, 42. Designs, suggestive, 61-119. Diagonals, squaring by, new subject (fig. 32), 95. Diagrams, blackboard, 13. Dimensions, how they should be re- garded, 57. Direct method, advantage of, 4. Discussion, class, 17. Dish drainer, how to make, 78. "Dog," used on workbench, 25. Dovetailed bookrack, how to make, 109. Draw boring, new subject (fig. 45) , 116. Drawing board, how to make, 106 Drawing kits, for equipment, 37, 38. Drawings, working, 8, 42; perspective, 41. Drawshaves, for equipment, 37, 38. Drill, class, 2, 9, 13. Economy, in cutting material, 9, 57; in using figures, 15 ; in purchasing material, 32. Edge tools, for individual student, 21 ; effect of sandpaper upon, new subject (fig. 5), 65. Ellipse, new subject (fig. 15), 75. Emery wheel, use of, 28. End wood, making joint upon, 59. Equipment, complete, for carpenter's shop, 21 ; economical, 21 ; care of, 26; lists of, 35-39. Estimating, how to teach, 20. Examinations, 42. Exercises, in the joints, 1, 10; written, 11, 13, 17, 42; grading of, 40. Expansion bits, for equipment, 37. Facts, treatment of, 13. Figures, steel, for equipment, 37, 38. Files, for equipment, 37, 38, 39; use of, 60; new subject .(fig. 7), 67. Filling, brushes for, 34. Finishing materials, liquid, 33. Fishline winder, how to make, 68. Flower stick, how to make, 64. Foot rest, how to make, 102. Form, true, how to know, 8. Formulas, use of algebraic symbols in, 16. Fractions, 16. Frame building, construction of, 12. Frame saw, new subject (fig. 10), 69; see also, 25. Framing squares, for equipment, 36, 38. INDEX 129 Gable, laying out of, new subject (fig. 24), 84. Gauge, use of, 13 ; description of, 22 ; for equipment, 35, 36, 38 ; new sub- ject (fig. 1), 61. German bits, for equipment, 37, 38 ; new subject (fig. 14), 74. Glass cutter, for equipment, 37, 38. Glove box, how to make, 85. Glue, hot and cold, 32 ; new subject (fig. 6) ,66. (lining, special place for, 19; new sub- ject (fig. 6), 66; (fig. 39), 106. Gouges, for equipment, 37, 39; inside and outside, new subject (fig. 22), 82. Grading of exercises, 40. Graduations, on gauge, 22 ; on try- squares, 23. Grain, sandpapering across, 60 ; of hard wood, new subject (fig. 7), 67; direction of, new subject (fig. 10), 69 ; relation of dimensions to, new subject (fig. 14), 74. Grinding of tools, 28. Grindstone, for equipment, 37, 39. Grip of nails, new subject (fig. 17), 78. Gripnut, in bitbrace, 23. Grooving, new subject (fig. 32), 95. Hack-saw frame, for equipment, 37. Hafts, peg-awl, for equipment, 37, 38. Hammer, for equipment, 21, 35, 36, 38 ; bell-faced claw, description of, 24. Handscrews, use of, in gluing, 19 ; description of, 25 ; for equipment, 37, 39 ; new subject (fig. 6), 66. Hard wood, grain of, new subject (fig. 7), 67, Hatchets, for equipment, 37, 39. Hatrack, how to make, 68. Hinges, new subject (fig. 36), 101. Housing, new subject (fig. 32), 95. Incentive, model as, 5. Individual equipment of tools, 35, 36. Individual work, how to provide for, 5,8, 11,29,30,31,41. Iron jointers, for equipment, 36, 38. Iron planes, 22 ; see also Equipment, lists of, 35-39. Iron tongue and groove plane, for equipment, 37. Jack board, use of bench hook as, 3, 58 ; use of, in block planing, 59. Jack plane, use of, 2, 57 ; for equip- ment, 35, 36, 38; new subject (fig. 1), 61. " Jennings" auger bit, 23. Joint, how to make, 59. Dovetail (fig. 41), 109. Doweled (fig. 37), 103. Draw bored (fig. 45), 116. Draw wedged (fig. 42), 110. Glued (fig. 39), 106. Halved (fig. 23), 83, (fig. 37), 102. Housed (fig. 32), 95. Mitered (fig. 38), 105. Mortise and tenon (fig. 43), 113. Notched (fig. 16), 77. Joints, exercises in, 1, 11. Key rack, how to make, 80. Key tag, how to make, 62. Knife box, how to make, 95. Knife, paper, how to make, 97. Knife, use of, in marking, 17; new sub- ject (fig. 1), 61. Knives, sloyd, for equipment, 37, 38. Laziness, how to prevent, 14. Letter box, how to make, 101. Letters, steel, for equipment, 37. Level, for equipment, 37, 38. Lines, straight and curVed, alterna- tions of, 8. List, stock, for. each model, 9; new subject (fig. 16), 76. Lists of equipment, 35-39. Lumber, grades of, 32. Mallet, for equipment, 35^ 36, 39. Manual training, suggestive courses in, 44-51. Maple, for models, 30. Marking, use of knife in, 17. Match planes, for equipment, 37. Material, purchase of, 30, 31. 130 INDEX Miter box, use of, new subject (fig. 25), 85. Model, preliminary work upon, 1, 4, 8 ; importance of the, 5 ; stock cutting for, 9 ; smoothing of, 19; making the, 58. Models, value of large, 2 ; sequence of, 6; selection of, 7, 41, 56; sup- plementary, 1 1 ; material for, 29 ; value of small, 30 ; use of, in sug- gestive courses, 41 ; cutting stock for, 57 ; undersize, 58. Moldings, new subject (fig. 38), 103. Monkey wrench, for equipment, 37, 38. Mortise joint, new subject (fig. 43), 113. Mortises (fig. 42), 113. Nail sets, for equipment, 37, 38. Nails, purchase of, 34 ; clinch, new subject (fig. 16), 76; maximum grip of, new subje'ct (fig. 17), 78. New subjects, 56 ; see also figs. 146. New tools, 5. Nippers, end-cutting, for equipment, 37, 38. Notebook, carpentry, 14. Oak, for models, 30; plain, 32; quartered, 32. Octagon plant stand, 73. Oil can, for equipment, 35, 36, 38. Oilstone, for equipment, 35, 36, 38. Oilstoning, 28. Originality of design, 6, 8, 9, 42. "Out of wind," 57. Paint, new subject (fig. 24), 84. Paper knife, how to make, 97. Pen tray, how to make, 82. Pencil, indiscriminate use of, 17, IS. Pencil compasses, for equipment, 37, 38. Pencil sharpener, how to make, GO. Perspective drawings, 41. Phraseology, in arithmetic, 15. Picture frame, how to make, 98. Picture frames, mitered, 59. Pine, for models, 30; new subject (fig. 1), 61. Pitches, of roofs, 16. Plane, block, 3, 61 (new subject, fig. 1). Dado, for equipment, 3">. Saw, back, for equipment, 35, 36, 38 ; new subject (fig. 1), 61. Compass, for cutting curves, 25 ; for equipment, 37, 39 ; new subject (fig. 10), 69. Cutting-off, use of, 13; for equip- ment, 35, 36, 37, 38 ; new subject (fig. 1), 61. Frame, new subject (fig. 10), 69. Rip, use of, 13 ; for equipment, 35, 36, 38; new subject (fig. 1), 61. Turning (or frame), description of, 25 ; for equipment, 37, 39 ; new subject (fig. 10), 69. Saw filing, 19. Scale, use of, in construction, 12. Scraper, use of, 18; new subject (fig. 29), 90. Scrapers, cabinet, 25. Scratcher, on gauge, 22. Screen frame, how to make, 113. Screwdriver, for equipment, 35, 36, 38; new subject (fig. 14), 74. Screws, miscellaneous, for equipment, 26 ; purchase of, 34. Scribing, new subject (fig. 29), 90. Selection of models, 7, 41, 56. Sequence, of tools, 2 ; of work, 56. Sharpening of tools, 26. Shelf, bracket, how to make, 82; cor- ner, 88. Shellac, how to purchase, 33, 34; new subject (fig. 6), 66. Shingling, 15. Shooting board, 3, 58. Silk winder, how to make, 67. Sketches, blackboard, 13 ; see also " Drawings." Sleeve board, how to make, 90. Slip stones, for equipment, 37, 39. Smoothing and sandpapering, 18. Smoothing plane, use of, 18 ; for equip- ment, 36, 38. Spokeshave, use of, 18, 60 ; for equip- ment, 37, 38 ; new subject (fig. 2), 62. Square root, 16. Squaring by diagonals, new subject (fig. 32), 95. Stains, how to purchase, 33, 34 ; new subject (fig. 9), 68. Stairs, flight of, 12. Stamp, steel department, for equip- ment, 37, 38. Steel square, use of, 16 ; divisions of, 24 ; in laying out of gable, new sub- ject (fig. 24), 84. Stock bill, making of, 20. Stock cutting, 9, 56. Stock lists, new subject (fig. 16), 76. Straight edge, new subject (fig. 40), 108. Studding, in plaster partitions, new subject (fig. 9), 68. Subjects, new, for description and demonstration, 56. Suggestions, for models, 7, 8, 41, 42. Supplies, estimating for, 29. T square, how to make, 108. Table, how to make! 116. Table mat, how to make, 69. Tables of circumferences and areas, 16. Tacks, carpet, 34. Taper files, for equipment, 37, 39. Teacher, in relation to class, 6 ; his qare of tools, 27. Teaching hints, special, 56-61. Tendencies to be guarded against, 17, 59. Tenons (fig. 42), 113. Tests and examinations, 42. Theory, in study of carpentry, 10 ; and practice, 42 ; talks upon, 44, note. Thumb-screw, in bitbrace, 23. Time for completion of courses, 40; see also " Suggestive Courses," 44-54. Toilet case, how to make, 103. Tool rack, how to make, 72. Tool work, see "Courses in Carpentry," 52-54. Tools, sequence of, 2 ; new, 4 ; con- struction and use of, 11, 17: com- parison of, 22 ; sharpening of, 26 ; losses and breakages of, 28 ; lists of, for equipment, 35-39. 132 INDEX Towel rack, how to make: rod, S7 ; folding, 99. Towel roller, how to make, 54. Traverse planing, new subject (fig. 39), 106. Try-square, description of, 23 ; for equipment, 21, 35, 36, 38 ; new sub- ject (fig. 1), 61. Turn-saw frames, for equipment, 37, 39. Twist drills, for equipment, 37, 38. Undersize models, 58. Vises, on workbench, 26. Wall pocket, how to make, 89. Warping, new subject (fig. 39), 106. Waste, allowance for, in supplies, 29 ; in stock cutting, 31, 56. Wax finishes, 33. Wedge, how to make, 63. Wedged construction, new subject (fig. 42), 110. Wedged pin, new subject (fig. 29), 90. Whetting, 2S. Whittling, new subject (fig. 1), 61. Wind, out of, 57. Wing dividers, for equipment, 35, 36, 37, 3S. Wood carving, new subject (fig. 19), 80. Wood, hard, new subject (fig. 7), 67; kinds of, see Cherry, Oak, etc. Wood stains, new subject (fig. 9), 68. Work, individual, 5, 8, 11, 29, 30, 31, 41. Workbench, for equipment, 25. Working drawings, 8, 42. Written exercises, 11, 13, 17, 42. Written work, topics for, see " Sugges- tive Courses," 44-54. VOCATIONAL EDUCATION By JOHN M. GILLETTE, Professor of Sociology in the State University of North Dakota $1.00 IN this volume is presented for teachers, superintendents, and teachers' reading circles an illuminating discussion of the present general movement for vocational education. By this phrase is meant not only industrial education; but all the training courses needed to meet the practical demands of life. ^[ The author explains at some length the principles, de- mands, and methods of vocational education; he states the grounds upon which hopes of success may reasonably rest; he indicates some actual results gained by schools conducted on more practical lines ; and he points out others which would follow upon the reorganization of our educational sys- tem in general. ^j The vocationalizing of the schools has regard to the con- stitution, inclination and ability of the individual, and is in- tended to give him suitable training for his niche in life, to show him how he can make the most of himself and in what line he can prove himself most productive to society At the same time, this scheme of education does not ignore the informational, the cultural, and the disciplinary aspects it insists that the individual be fitted for good citizenship. ^f The introduction of vocational education into the public school system of the United States, with the curriculum ad- apted to the chief kinds of occupation belonging to each com- munity, will mean greater development and power for the country. From vocational education, introduced to meet the differing community needs, will result greater efficiency and better appreciation of the schools, increased attendance of pupils, greater compensation for teachers, greater productive- ness, higher wages, and improved society. AMERICAN BOOK COMPANY (208) DESCRIPTIVE CATALOGUE OF HIGH SCHOOL AND COLLEGE TEXT-BOOKS Published Complete and in Sections WE issue a Catalogue of High School and College Text- Books, which we have tried to make as valuable and as useful to teachers as possible. In this catalogue are set forth briefly and clearly the scope and leading charac- teristics of each of our best text-books. In most cases there are also given testimonials from well-known teachers, which have been selected quite as much for their descriptive qualities as for their value as commendations. ^[ For the convenience of teachers this Catalogue is also published in separate sections treating of the various branches of study. 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